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Sample records for 10cr-1mo-1w-vnbn steel forging

  1. Stainless-steel elbows formed by spin forging

    NASA Technical Reports Server (NTRS)

    1964-01-01

    Large seamless austenitic stainless steel elbows are fabricated by spin forging /rotary shear forming/. A specially designed spin forging tool for mounting on a hydrospin machine has been built for this purpose.

  2. Factors Affecting Scale Adhesion on Steel Forgings

    NASA Astrophysics Data System (ADS)

    Zitterman, J. A.; Bacco, R. P.; Boggs, W. E.

    1982-04-01

    Occasionally, undesirable "sticky" adherent scale forms on low-carbon steel during reheating for hot forging. The mechanical abrading or chemical pickling required to remove this scale adds appreciably to the fabrication cost. Characterization of the steel-scale system by metallographic examination, x-ray diffraction, and electron-probe microanalysis revealed that nickel, silicon, and/or sulfur might be involved in the mechanism of sticky-scale formation. Laboratory reheating tests were conducted on steels with varied concentrations of nickel and silicon in atmospheres simulating those resulting from burning natural gas or sulfur-bearing fuels. Subsequent characterization of the scale formed during the tests tends to confirm that the composition of the steel, especially increased nickel and silicon contents, and the presence of the sulfur in the furnace atmosphere cause the formation of this undesirable scale.

  3. 77 FR 14445 - Application for a License To Export Steel Forging

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-09

    ... FR 49139 (Aug. 28, 2007). Information about filing electronically is available on the NRC's public... COMMISSION Application for a License To Export Steel Forging Pursuant to 10 CFR 110.70(b) ``Public Notice of... Spain. December 15, 2011 head steel head steel February 7, 2012 forging. forging will be XR175...

  4. The effect of deformation rate on JBK-75 stainless steel forgings

    SciTech Connect

    Odegard, B.C.

    1987-10-01

    A parametric study was conducted to evaluate the effect of forging rate and forging temperature on the strength and microstructure of a precipitation-hardened, austenitic stainless steel forging. High and low forging rates were achieved using a high energy rate forging (HERF) process and a low velocity mechanical press (MP) respectively. The forging geometry required a two-stage forging sequence. The first stage or preform was identical for both forging processes. The final stage used similar die geometries with minor modifications to accommodate the attachment to the respective hammers. The resulting microstructure and mechanical properties were significantly different. These differences are attributed to the effects of strain rate and temperature. 10 figs., 1 tab.

  5. Friction and wear in hot forging of steels

    SciTech Connect

    Daouben, E.; Dubar, L.; Dubar, M.; Deltombe, R.; Dubois, A.; Truong-Dinh, N.; Lazzarotto, L.

    2007-04-07

    In the field of hot forging of steels, the mastering of wear phenomena enables to save cost production, especially concerning tools. Surfaces of tools are protected thanks to graphite. The existing lubrication processes are not very well known: amount and quality of lubricant, lubrication techniques have to be strongly optimized to delay wear phenomena occurrence. This optimization is linked with hot forging processes, the lubricant layers must be tested according to representative friction conditions. This paper presents the first part of a global study focused on wear phenomena encountered in hot forging of steels. The goal is the identification of reliable parameters, in order to bring knowledge and models of wear. A prototype testing stand developed in the authors' laboratory is involved in this experimental analysis. This test is called Warm and Hot Upsetting Sliding Test (WHUST). The stand is composed of a heating induction system and a servo-hydraulic system. Workpieces taken from production can be heated until 1200 deg. C. A nitrided contactor representing the tool is heated at 200 deg. C. The contactor is then coated with graphite and rubs against the workpiece, leaving a residual track on it. Friction coefficient and surface parameters on the contactor and the workpiece are the most representative test results. The surface parameters are mainly the sliding length before defects occurrence, and the amplitude of surface profile of the contactor. The developed methodology will be first presented followed by the different parts of the experimental prototype. The results of experiment show clearly different levels of performance according to different lubricants.

  6. Anisotropie embrittlement in high-hardness ESR 4340 steel forgings

    NASA Astrophysics Data System (ADS)

    Olson, G. B.; Anctil, A. A.; Desisto, T. S.; Kula, E. B.

    1983-08-01

    ESR 4340 steel forgings tempered to a hardness of HRC 55 exhibit a severe loss of tensile ductility in the short transverse direction which is strain-rate and humidity dependent. The anisotropy is also reflected in blunt-notch Charpy impact energy, but is absent in the sharp-crack fracture toughness. Brittle behavior is associated with regions of smooth intergranular fracture which are aligned with microstructural banding. Scanning Auger microprobe analysis indicates some intergranular segregation of phosphorus and sulfur in these regions. The anisotropic embrittlement is attributed to an interaction of nonequilibrium segregation on solidification with local equilibrium segregation at grain boundaries during austenitizing. This produces defective regions of enhanced intergranular impurity segregation which are oriented during forging. The regions are prone to brittle fracture under impact conditions and abnormal sensitivity to environmental attack during low strain-rate deformation. A relatively sparse distribution of these defects (˜10cm-3) accounts for the discrepancy between smooth bar and blunt-notch tests vs sharp-crack tests. Isotropie properties are restored by homogenization treatment. For application of these steels at extreme hardness levels, homogenization treatment is essential.

  7. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    SciTech Connect

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R.; Bergen, R.; Balch, D. K.

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  8. Parameter Optimization During Forging Process of a Novel High-Speed-Steel Cold Work Roll

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Sun, Yanliang; Li, Qiang; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The forging of high-speed-steel (HSS) roll has always been a technical problem in manufacturing industry. In this study, the forging process of a novel HSS cold work roll was simulated by deform-3D on the basis of rigid-viscoplastic finite element model. The effect of heating temperature and forging speed on temperature and stress fields during forging process was simulated too. The results show that during forging process, the temperature of the contact region with anvils increases. The stress of the forging region increases and distributes un-uniformly, while that of the non-forging region is almost zero. With increasing forging time, Z load on anvil increases gradually. With increasing heating temperature or decreasing forging speed, the temperature of the whole billet increases, while the stress and Z load on anvil decrease. In order to ensure the high efficiency and safety of the forging process, the heating temperature and the forging speed are chosen as 1160 °C and 16.667 mm/s, respectively.

  9. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    SciTech Connect

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  10. Nine percent nickel steel heavy forging weld repair study. [National Transonic Wind Tunnel fan components

    NASA Technical Reports Server (NTRS)

    Young, C. P., Jr.; Gerringer, A. H.; Brooks, T. G.; Berry, R. F., Jr.

    1978-01-01

    The feasibility of making weld repairs on heavy section 9% nickel steel forgings such as those being manufactured for the National Transonic Facility fan disk and fan drive shaft components was evaluated. Results indicate that 9% nickel steel in heavy forgings has very good weldability characteristics for the particular weld rod and weld procedures used. A comparison of data for known similar work is included.

  11. Standard specification for forged carbon and alloy steel flanges for low-temperature service. ASTM standard

    SciTech Connect

    1998-10-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Mar. 10, 1998 and published October 1998.

  12. Standard specification for alloy steel forgings for nonmagnetic retaining rings for generators. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.06 on Steel Forgings and Billets. Current edition approved Nov. 10, 1997 and published August 1998. Originally published as A 289-46. Last previous edition was A 289-94.

  13. 76 FR 31585 - Forged Stainless Steel Flanges From India: Notice of Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... International Trade Administration Forged Stainless Steel Flanges From India: Notice of Rescission of... stainless steel flanges from India. The period of review is February 1, 2010, through January 22, 2011... stainless steel flanges from India. See Antidumping or Countervailing Duty Order, Finding, or...

  14. Structure and Mechanical Properties of Nitrogen Austenitic Steel after Ultrasonic Forging

    NASA Astrophysics Data System (ADS)

    Narkevich, N. A.; Tolmachev, A. I.; Vlasov, I. V.; Surikova, N. S.

    2016-03-01

    Electron microscopy and X-ray diffraction have been used to investigate a nitrogen 07Kh17AG18 steel with an austenitic structure after the surface deformation treatment—ultrasonic forging. During ultrasonic forging, an austenitic structure transforms into a new structure with an elevated concentration of deformation-induced stacking faults, a lot of deformation microtwins, ɛ-martensite crystals. The austenite lattice parameter is found to be decreased in the surface layer. After ultrasonic forging, nitrided steel exhibits enhanced strength properties with retained high plasticity.

  15. The development and production of thermo-mechanically forged tool steel spur gears

    NASA Technical Reports Server (NTRS)

    Bamberger, E. N.

    1973-01-01

    A development program to establish the feasibility and applicability of high energy rate forging procedures to tool steel spur gears was performed. Included in the study were relatively standard forging procedures as well as a thermo-mechanical process termed ausforming. The subject gear configuration utilized was essentially a standard spur gear having 28 teeth, a pitch diameter of 3.5 inches and a diametral pitch of 8. Initially it had been planned to use a high contact ratio gear design, however, a comprehensive evaluation indicated that severe forging problems would be encountered as a result of the extremely small teeth required by this type of design. The forging studies were successful in achieving gear blanks having integrally formed teeth using both standard and thermo-mechanical forging procedures.

  16. 76 FR 8773 - Forged Stainless Steel Flanges From India and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-15

    ... reviews, * * *'' (76 FR 5331). Accordingly, pursuant to section 751(c) of the Tariff Act of 1930 (19 U.S.C... COMMISSION Forged Stainless Steel Flanges From India and Taiwan AGENCY: United States International Trade... steel flanges from India and Taiwan would be likely to lead to continuation or recurrence of...

  17. 75 FR 67110 - Forged Stainless Steel Flanges From India and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-01

    ... stainless steel flanges from India and Taiwan (65 FR 49964). Following second five-year reviews by Commerce... duty orders on imports of forged stainless steel flanges from India and Taiwan (71 FR 3457, January 23... part 201), and part 207, subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74...

  18. Study on Carbide in Forged and Annealed H13 Hot Work Die Steel

    NASA Astrophysics Data System (ADS)

    Li, Ji; Li, Jing; Wang, Liangliang; Li, Longfei

    2015-10-01

    The present work studied the carbides in forged and annealed H13 hot work die steel. The carbides were examined by scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray diffraction (XRD) and analyzed with quantitative chemical analysis method. The carbide types, qualities and compositions in dependence on temperatures were thermodynamically calculated by Thermo-Calc software and compared with the experimental results. In the final, methods for carbide improvement were discussed. The results are as follows. The primary carbides and the carbide segregation are improved after the hot-forging operation. The carbides in the hot-forged and annealed H13 steel are M7C3, M6(C, N) and M(C, N) which is accordance with the calculated results. Trace Mg added to the H13 steel leads to an increase of primary carbide nucleation and a decrease of primary carbide size.

  19. 76 FR 5331 - Forged Stainless Steel Flanges From India and Taiwan: Final Results of Sunset Reviews and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-31

    .... See Initiation of Five-Year (``Sunset'') Review, 75 FR 67082 (November 1, 2010). We did not receive a... Forged Stainless Steel Flanges From India, 59 FR 5994 (February 9, 1994) and Antidumping Duty Order: Certain Forged Stainless Steel Flanges From Taiwan, 59 FR 5995 (February 9, 1994). On January 23,...

  20. HYDROGEN EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEELS

    SciTech Connect

    Morgan, M

    2008-03-28

    The effect of hydrogen on the fracture toughness properties of Types 304L, 316L and 21-6-9 forged stainless steels was investigated. Fracture toughness samples were fabricated from forward-extruded forgings. Samples were uniformly saturated with hydrogen after exposure to hydrogen gas at 34 MPa or 69 and 623 K prior to testing. The fracture toughness properties were characterized by measuring the J-R behavior at ambient temperature in air. The results show that the hydrogen-charged steels have fracture toughness values that were about 50-60% of the values measured for the unexposed steels. The reduction in fracture toughness was accompanied by a change in fracture appearance. Both uncharged and hydrogen-charged samples failed by microvoid nucleation and coalescence, but the fracture surfaces of the hydrogen-charged steels had smaller microvoids. Type 316L stainless steel had the highest fracture toughness properties and the greatest resistance to hydrogen degradation.

  1. Controlled Forging of a Nb Containing Microalloyed Steel for Automotive Applications

    NASA Astrophysics Data System (ADS)

    Nakhaie, Davood; Hosseini Benhangi, Pooya; Fazeli, Fateh; Mazinani, Mohammad; Zohourvahid Karimi, Ebrahim; Ghandehari Ferdowsi, Mahmoud Reza

    2012-12-01

    Controlled forging of microalloyed steels is a viable economical process for the manufacture of automotive parts. Ferrite grain refinement and precipitation hardening are the major microstructural parameters to enhance the mechanical properties of the forged components. In the current study, a modified thermomechanical treatment for additional ferrite grain refinement is developed by exploiting the effect of Nb in increasing the T NR (no recrystallization temperature) and via phase transformation from a pancaked austenite. This is accomplished by performing the final passes of forging below the T NR temperature followed by a controlled cooling stage to produce a mixture of fine grained ferrite, small scaled acicular ferrite as well as a limited amount of martensite. The effect of processing parameters in terms of forging strain, cooling rate and aging condition on the microstructure and mechanical properties of a medium carbon, Nb containing microalloyed steel is investigated. An attempt is made to identify a suitable microstructure that provides a proper combination of high strength and good impact toughness. The processing-microstructure relationships for the proposed novel forging procedure are discussed, and directions for further improvements are outlined.

  2. TRITIUM AGING EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEEL

    SciTech Connect

    Morgan, M

    2008-04-14

    The fracture toughness properties of Type 21-6-9 stainless steel were measured for forgings in the unexposed, hydrogen-exposed, and tritium-exposed-and-aged conditions. Fracture toughness samples were cut from conventionally-forged and high-energy-rate-forged forward-extruded cylinders and mechanically tested at room temperature using ASTM fracture-toughness testing procedures. Some of the samples were exposed to either hydrogen or tritium gas (340 MPa, 623 K) prior to testing. Tritium-exposed samples were aged for up to seven years and tested periodically in order to measure the effect on fracture toughness of {sup 3}He from radioactive tritium decay. The results show that hydrogen-exposed and tritium-exposed samples had lower fracture- toughness values than unexposed samples and that fracture toughness decreased with increasing decay {sup 3}He content. Forged steels were more resistant to the embrittling effects of tritium and decay {sup 3}He than annealed steels, although their fracture-toughness properties depended on the degree of sensitization that occurred during processing. The fracture process was dominated by microvoid nucleation, growth and coalescence; however, the size and spacing of microvoids on the fracture surfaces were affected by hydrogen and tritium with the lowest-toughness samples having the smallest microvoids and finest spacing.

  3. Standard specification for continuous grain flow forged carbon and alloy steel crankshafts for medium speed diesel engines. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.06 on Steel Forgings and Billets. Current edition approved Jan. 10, 1998 and published August 1998.

  4. Corrosion fatigue crack growth in clad low-alloy steels: Part 1, medium-sulfur forging steel

    SciTech Connect

    James, L.A.; Poskie, T.J.; Auten, T.A; Cullen, W.H.

    1996-04-01

    Corrosion fatigue crack propagation tests were conducted on a medium- sulfur ASTM A508-2 forging steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 30.3--38.3 mm, and depths of 13.1--16.8 mm. The experiments were conducted in a quasi-stagnant low-oxygen (O{sub 2} < 10 ppb) aqueous environment at 243{degrees}C, under loading conditions ({Delta}K, R, and cyclic frequency) conductive to environmentally-assisted cracking (EAC) in higher-sulfur steels under quasi-stagnant conditions. Earlier experiments on unclad compact tension specimens of this heat of steel did not exhibit EAC, and the present experiments on semi-elliptical surface cracks penetrating cladding also did not exhibit EAC.

  5. Influence of the microstructure on the fracture toughness and fracture mechanisms of forging steels microalloyed with titanium with ferrite-perlite structures

    SciTech Connect

    Linaza, M.A.; Romero, J.L.; Rodriguez-Ibabe, J.M.; Urcola, J.J. )

    1993-08-15

    Titanium addition to vanadium microalloyed forging steels is one of the ways proposed to improve fracture toughness. Fine TiN particles inhibit austenite grain growth after recrystallization at the high temperatures used to forge these steels. TiN particles, however, can be formed in the liquid, and as their sizes exceed one micron, they could act as cleavage nucleation sites, impairing the fracture toughness. The present work reports fracture toughness results obtained in Ti treated microalloyed forging steels, showing that in coarse microstructures cleavage is nucleated in coarse TiN particles, but that after refining the microstructure, voids originate at the same particles, resulting in ductile rupture.

  6. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  7. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-06-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  8. Tensile behavior of an austenitic stainless steel subjected to multidirectional forging

    NASA Astrophysics Data System (ADS)

    Tikhonova, M.; Sorokopudova, J.; Bondareva, E.; Belyakov, A.; Kaibyshev, R.

    2014-08-01

    The mechanical behavior of a chromium-nickel austenitic stainless steel with submicrocrystalline structures produced by multidirectional forging (MDF) to a total strain of ~ 4 at temperatures of 700 and 600°C was studied. This processing resulted in the formation of uniform ultrafine grained structure with an average crystallite size of 360 and 300 nm, respectively, and high dislocation density. The tensile tests were carried out in a wide temperature range 20-650°C. At ambient temperature, the yield stress (YS) comprised 900 MPa and 730 MPa in the samples subjected to MDF at 600 and 700°C, respectively. It should be noted that this strength was achieved along with elongations of 16% and 22% in the samples subjected to MDF at 600 and 700°C. The YS decreased and elongation-to-failure tends to increase with increasing test temperature and approaching 235 MPa and 51%, respectively, at 650°C. Effect of temperature on mechanical behavior of stainless steel with submicrocrystalline structure is discussed.

  9. Evaluation of test methods for dynamic toughness characterization of duplex stainless steel forgings

    SciTech Connect

    Natishan, M.E.; Tregoning, R.L.

    1995-12-31

    Ferralium is a dual-phase stainless steel which consists of roughly equal amounts of ferrite and austenite. Conventional Charpy V-notch impact tests were performed on specimens taken from several locations in three orientations from a forged Ferralium plate to quantify the materials dynamic fracture performance. The Charpy tests were compared with 2.54 cm thick (1T) single edge bend (SE(B)) specimens that were tested in a drop tower to measure dynamic fracture initiation toughness (K{sub Id}). SE(B) specimens were removed from three plate locations and tested in a single orientation. Charpy and K{sub Id} tests were performed over the entire fracture mode transition temperature range, but the bulk of testing was concentrated at a single temperature {minus}2 C to provide a statistically significant number of tests at a representative point in the ferritic fracture mode transition region. Charpy impact energy varied consistently with both orientation and location within the forged plate even though large scatter was present in the results. This large scatter precluded an accurate assessment of the materials fracture performance within the transition region. The scatter in the drop tower (SE(B)) results was much less and indicated that plate location had a minimal affect on performance. The reduced scatter in the SE(B) specimens is attributed to two factors. First, the microstructure of Ferralium, while macroscopically homogeneous, contains ferritic and austenitic phase sizes that approach the dimensions of the standard Charpy specimen. Second, the Charpy testing technique causes more variation than the standard SE(B) K{sub Id} tests within the transition region.

  10. Rapid heating tensile tests of hydrogen-charged high-energy-rate-forged 316L stainless steel

    SciTech Connect

    Mosley, W.C.

    1989-05-19

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. Proper design of the equipment will require an understanding of how tritium and its decay product helium affect mechanical properties. This memorandum describes results of rapid heating tensile testing of hydrogen-charged specimens of high-energy-rate-forged (HERF) 316L stainless steel. These results provide a data base for comparison with uncharged and tritium-charged-and-aged specimens to distinguish the effects of hydrogen and helium. Details of the experimental equipment and procedures and results for uncharged specimens were reported previously. 3 refs., 10 figs.

  11. Characteristics comparison of weld metal zones welded to cast and forged steels for piston crown material

    NASA Astrophysics Data System (ADS)

    Moon, Kyung-Man; Kim, Yun-Hae; Lee, Myeong-Hoon; Baek, Tae-Sil

    2015-03-01

    An optimum repair welding for the piston crown which is one of the engine parts exposed to the combustion chamber is considered to be very important to prolong the engine lifetime from an economical point of view. In this study, two types of filler metals such as 1.25Cr-0.5Mo, 0.5Mo were welded with SMAW method and the other two types of filler metals such as Inconel 625 and 718 were welded with GTAW method, respectively, and the used base metals were the cast and forged steels of the piston crown material. The weld metal zones welded with Inconel 625 and 718 filler metals exhibited higher corrosion resistance compared to 1.25Cr-0.5Mo and 0.5Mo filler metals. In particular, the weld metal zone welded with Inconel 718 and 0.5Mo, filler metals indicated the best and worst corrosion resistance, respectively. Consequently, it is suggested that the corrosion resistance of the weld metal zone surely depends on the chemical components of each filler metal and welding method irrespective of the types of piston crown material.

  12. The Influence of Temperature on the Frictional Behavior of Duplex-Coated Die Steel Rubbing Against Forging Brass

    NASA Astrophysics Data System (ADS)

    Ebrahimzadeh, I.; Ashrafizadeh, F.

    2015-01-01

    Improvement of die life under hot forging of brass alloys is considered vital from both economical and technical points of view. One of the best methods for improving die life is duplex coatings. In this research, the influence of temperature on the tribological behavior of duplex-coated die steel rubbing against forging brass was investigated. The wear tests were performed on a pin-on-disk machine from room temperature to 700 °C; the pins were made in H13 hot work tool steel treated by plasma nitriding and by PVD coatings of TiN-TiAlN-CrAlN. The disks were machined from a two-phase brass alloy too. The results revealed that the friction coefficient of this tribosystem went through a maximum at 550 °C and decreased largely at 700 °C. Furthermore, the formation of Cr2O3 caused the reduction of friction coefficient at 700 °C. PVD coatings proved their wear resistance up to 550 °C, well above the working temperature of the brass forging dies.

  13. Surface fatigue and failure characteristics of hot-forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis P.

    1987-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground AISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  14. Surface fatigue and failure characteristics of hot forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.

    1986-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground SISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  15. Microstructure and Texture Evolution in Cold Rotary Forging of Spur Bevel Gears of 20CrMnTi Alloy Steel

    NASA Astrophysics Data System (ADS)

    Han, Xinghui; Dong, Liying; Hua, Lin; Zhuang, Wuhao

    2016-03-01

    The microstructure of cold rotary forged gears greatly affects their working life. Therefore, the aim of this study is to reveal the evolution of microstructure and texture that occurs during the cold rotary forging of spur bevel gears of 20CrMnTi alloy steel. The evolution of grains of the gear tooth is investigated through optical microscopy. By employing scanning electron microscopy and electron backscatter diffraction, the evolution of the cementite particles and the texture of the gear tooth is also revealed. The results indicate that the grain size distribution is non-uniform from the tooth profile to its center. The cementite particles in the tooth profile are finer and more uniformly distributed than those in the tooth center. After cold rotary forging, the tooth center has a combination of α- and γ-fibers, and the γ-fibers are more developed than the α-fibers, while most of the components in the tooth profile are assembled along the α-fibers.

  16. Manufacturing of Precision Forgings by Radial Forging

    SciTech Connect

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-17

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  17. Advanced rotor forgings for high-temperature steam turbines. Volume 2. Mechanical property evaluation. Final report. [CrMoV steels

    SciTech Connect

    Swaminathan, V.P.; Landes, J.D.

    1986-05-01

    Three advanced steel-melting processes - low-sulfur vacuum silicon deoxidation, electroslag remelting, and vacuum carbon deoxidation (VCD) - were applied to produce three CrMoV (ASTM A470, Class 8) steel forgings for steam turbine application. Ingots weighing about 100 t each were produced using these three processes, and rotors were forged with final weights of about 30 t each. Compared to the conventionally produced forgings, the advanced technology forgings show better tensile ductility and better uniformity along the radial and longitudinal directions. Charpy upper-shelf energy shows about 40% improvement, and no temper embrittlement was found using step-cooled and isothermal-aging treatments. Significant improvement in fracture toughness (K/sub IC/ and J/sub IC/) is realized for these forgings. Low-cycle fatigue life is better at high temperatures because of the absence of nonmetallic inclusions. Creep strength shows slight improvement. However, creep ductility is improved, probably because of low residual elements. The VCD forgings show excellent creep ductility, even with long lives. Both the toughness and creep properties are equal to or better than those of oil-quenched rotors produced by European practices. These improvements are attributed to cleaner steel, better control of ingot solidification, low residual elements (especially very low sulfur content), and the associated reduction of nonmetallic inclusions. These three rotors have been placed in service in three operating power plants in units rated at 520 MW each. Volume 1 of this report covers ingot and forging production, and volume 2 covers mechanical property evaluation. 40 refs., 84 figs., 15 tabs.

  18. Effect of Austenitizing Temperature on Microstructure and Mechanical Properties of Semi-High-Speed Steel Cold-Forged Rolls

    NASA Astrophysics Data System (ADS)

    Wu, Qiong; Sun, Da-Le; Liu, Chang-Sheng

    2009-10-01

    The effect of austenitizing temperature on the microstructure and mechanical properties of semi-high-speed steel (S-HSS) cold-forged rolls was investigated. Low-temperature austenitizing below 1313 K induced carbide coarsening during subsequent tempering at 973 K due to the nucleation effect of undissolved M7C3. On the other hand, the heavy dissolution of M7C3 above 1353 K caused the fine carbide formation on lath and plate boundaries, which retarded the subgrain growth during tempering. The increase in strength with increasing austenitizing temperature was attributed to the fine carbide distribution and the high dislocation density. Furthermore, as the austenitizing temperature increased, the impact energy markedly reduced, due to the large prior austenite grain size and the high strength. Finally, based on the microstructure and mechanical properties, an optimal austenitizing temperature range between 1313 and 1333 K was determined.

  19. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  20. Σ3 CSL boundary distributions in an austenitic stainless steel subjected to multidirectional forging followed by annealing

    NASA Astrophysics Data System (ADS)

    Tikhonova, Marina; Kuzminova, Yuliya; Fang, Xiaoying; Wang, Weiguo; Kaibyshev, Rustam; Belyakov, Andrey

    2014-12-01

    The effect of processing and annealing temperatures on the grain boundary characters in the ultrafine-grained structure of a 304-type austenitic stainless steel was studied. An S304H steel was subjected to multidirectional forging (MDF) at 500-800°C to total strains of ~4, followed by annealing at 800-1,000°C for 30 min. The MDF resulted in the formation of ultrafine-grained microstructures with mean grain sizes of 0.28-0.85 μm depending on the processing temperature. The annealing behaviour of the ultrafine-grained steel was characterized by the development of continuous post-dynamic recrystallization including a rapid recovery followed by a gradual grain growth. The post-dynamically recrystallized grain size depended on both the deformation temperature and the annealing temperature. The recrystallization kinetics was reduced with an increase in the temperature of the preceding deformation. The grain growth during post-dynamic recrystallization was accompanied by an increase in the fraction of Σ3n CSL boundaries, which was defined by a relative change in the grain size, i.e. a ratio of the annealed grain size to that evolved by preceding warm working (D/D0). The fraction of Σ3n CSL boundaries sharply rose to approximately 0.5 in the range of D/D0 from 1 to 5, which can be considered as early stage of continuous post-dynamic recrystallization. Then, the rate of increase in the fraction of Σ3n CSL boundaries slowed down significantly in the range of D/D0 > 5. A fivefold increase in the grain size by annealing is a necessary condition to obtain approximately 50% Σ3n CSL boundaries in the recrystallized microstructure.

  1. Energy audit of three energy-conserving devices in a steel-industry demonstration program. Task I. Hague forge furnaces. Final report

    SciTech Connect

    Lownie, H.W.; Holden, F.C.

    1982-06-01

    A program to demonstrate to industry the benefits of installing particular types of energy-conserving devices and equipment was carried out. One of these types of equipment and the results obtained under production conditions in commercial plants are described. The equipment under consideration includes improved forge furnaces and associated heat-recovery components. They are used to heat steel to about 2300 F prior to hot forging. The energy-conserving devices include improved insulation, automatic air-fuel ratio control, and a ceramic recuperator that recovers heat from hot combustion gases and delivers preheated air to high-temperature recirculating burners. Twelve Hague furnaces and retrofit packages were purchased and installed by eleven host forge shops that agree to furnish performance data for the purpose of demonstrating the energy and economic savings that can be achieved in comparison with existing equipment. Fuel savings were reported by comparing the specific energy consumption (Btu's per pound of steel heated) for each Hague furnace with that of a comparison furnace. Economic comparisons were made using payback period based on annual after-tax cash flow. Payback periods for the Hague equipment varied from less than two years to five years or more. In several cases, payback times were high only because the units were operated at a small fraction of their available capacity.

  2. Effect of Various Heat Treatment Processes on Fatigue Behavior of Tool Steel for Cold Forging Die

    NASA Astrophysics Data System (ADS)

    Jin, S. U.; Kim, S. S.; Lee, Y. S.; Kwon, Y. N.; Lee, J. H.

    Effects of various heat treatment processes, including "Q/T (quenching and tempering)", "Q/CT/T (Quenching, cryogenic treatment and tempering)", "Q/T (quenching and tempering) + Ti-nitriding" and "Q/CT/T (Cryogenic treatment and tempering) + Ti-nitriding", on S-N fatigue behavior of AISI D2 tool steel were investigated. The optical micrographs and Vicker's hardness values at near surface and core area were examined for each specimen. Uniaxial fatigue tests were performed by using an electro-magnetic resonance fatigue testing machine at a frequency of 80 Hz and an R ratio of -1. The overall resistance to fatigue tends to decrease significantly with Ti-nitriding treatment compared to those for the general Q/T and Q/CT/T specimens. The reduced resistance to fatigue with Ti-nitriding is discussed based on the microstructural and fractographic analyses.

  3. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    SciTech Connect

    Mosley, W.C.

    1990-01-01

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium.

  4. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    SciTech Connect

    Mosley, W.C.

    1990-12-31

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium.

  5. Forging Advisor

    SciTech Connect

    Kerry Barnett

    2003-03-01

    Many mechanical designs demand components produced to a near net shape condition to minimize subsequent process steps. Rough machining from slab or bar stock can quickly and economically produce simple prismatic or cylindrical shapes. More complex shapes can be produced by laser engineered net shaping (LENS), casting , or forging. But for components that require great strength in mission critical applications, forging may be the best or even the only option. However, designers of these parts may and often do lack the detailed forging process knowledge necessary to understand the impact of process details such as grain flow or parting line placement on both the forging process and the characteristics of the forged part. Economics and scheduling requirements must also be considered. Sometimes the only viable answer to a difficult problem is to re-design the assembly to reduce loading and enable use of other alternatives.

  6. Weldability Characteristics of Sintered Hot-Forged AISI 4135 Steel Produced through P/M Route by Using Pulsed Current Gas Tungsten Arc Welding

    NASA Astrophysics Data System (ADS)

    Joseph, Joby; Muthukumaran, S.; Pandey, K. S.

    2016-01-01

    Present investigation is an attempt to study the weldability characteristics of sintered hot-forged plates of AISI 4135 steel produced through powder metallurgy (P/M) route using matching filler materials of ER80S B2. Compacts of homogeneously blended elemental powders corresponding to the above steel were prepared on a universal testing machine (UTM) by taking pre-weighed powder blend with a suitable die, punch and bottom insert assembly. Indigenously developed ceramic coating was applied on the entire surface of the compacts in order to protect them from oxidation during sintering. Sintered preforms were hot forged to flat, approximately rectangular plates, welded by pulsed current gas tungsten arc welding (PCGTAW) processes with aforementioned filler materials. Microstructural, tensile and hardness evaluations revealed that PCGTAW process with low heat input could produce weldments of good quality with almost nil defects. It was established that PCGTAW joints possess improved tensile properties compared to the base metal and it was mainly attributed to lower heat input, resulting in finer fusion zone grains and higher fusion zone hardness. Thus, the present investigation opens a new and demanding field in research.

  7. New Trends in Forging Technologies

    NASA Astrophysics Data System (ADS)

    Behrens, B.-A.; Hagen, T.; Knigge, J.; Elgaly, I.; Hadifi, T.; Bouguecha, A.

    2011-05-01

    Limited natural resources increase the demand on highly efficient machinery and transportation means. New energy-saving mobility concepts call for design optimisation through downsizing of components and choice of corrosion resistant materials possessing high strength to density ratios. Component downsizing can be performed either by constructive structural optimisation or by substituting heavy materials with lighter high-strength ones. In this context, forging plays an important role in manufacturing load-optimised structural components. At the Institute of Metal Forming and Metal-Forming Machines (IFUM) various innovative forging technologies have been developed. With regard to structural optimisation, different strategies for localised reinforcement of components were investigated. Locally induced strain hardening by means of cold forging under a superimposed hydrostatic pressure could be realised. In addition, controlled martensitic zones could be created through forming induced phase conversion in metastable austenitic steels. Other research focused on the replacement of heavy steel parts with high-strength nonferrous alloys or hybrid material compounds. Several forging processes of magnesium, aluminium and titanium alloys for different aeronautical and automotive applications were developed. The whole process chain from material characterisation via simulation-based process design to the production of the parts has been considered. The feasibility of forging complex shaped geometries using these alloys was confirmed. In spite of the difficulties encountered due to machine noise and high temperature, acoustic emission (AE) technique has been successfully applied for online monitoring of forging defects. New AE analysis algorithm has been developed, so that different signal patterns due to various events such as product/die cracking or die wear could be detected and classified. Further, the feasibility of the mentioned forging technologies was proven by means

  8. High-energy rate forgings of wedges :

    SciTech Connect

    Reynolds, Thomas Bither; Everhart, Wesley; Switzner, Nathan T; Balch, Dorian K.; San Marchi, Christopher W.

    2014-05-01

    The wedge geometry is a simple geometry for establishing a relatively constant gradient of strain in a forged part. The geometry is used to establish gradients in microstructure and strength as a function of strain, forging temperature, and quenching time after forging. This geometry has previously been used to benchmark predictions of strength and recrystallization using Sandias materials model for type 304L austenitic stainless steel. In this report, the processing conditions, in particular the times to forge and quench the forged parts, are summarized based on information recorded during forging on June 18, 2013 of the so-called wedge geometry from type 316L and 21Cr-6Ni-9Mn austenitic stainless steels.

  9. Steel bars and forgings, 0.50Cr 0.55Ni 0.25Mo (0.38 0.43C) (SAE 8740), heat treated, 125,000 psi (862 MPa) tensile strength (reaffirmed, Apr 1994). (SAE standard)

    SciTech Connect

    1988-10-01

    This specification covers an aircraft-quality, low-alloy steel in the form of bars and forgings. Primarily for parts, such as nuts, bolts, and screws, 1.50 inch (38.1 mm) and under in section thickness, requiring a minimum tensile strength of 125,000 (862 MPa). Alloy: 8740 UNS Number: G8740.

  10. Co-Operative Training in the Sheffield Forging Industry

    ERIC Educational Resources Information Center

    Duncan, R.

    2008-01-01

    Purpose: The purpose of this paper is to give details of an operation carried out in Sheffield to increase the recruitment of young men into the steel forging industry. Design/methodology/approach: The Sheffield Forges Co-operative Training Scheme was designed to encourage boys to enter the forging industry and to provide them with training and…

  11. Impact of Temperature on Cooling Structural Variation of Forging Dies

    NASA Astrophysics Data System (ADS)

    Piesova, Marianna; Czan, Andrej

    2014-12-01

    The article is focused on the issue of die forging in the automotive industry. The cooling effect of temperature on the structure of forged die are under review. In the article, there is elaborated the analysis of theoretical knowledge in the field, focusing on die forging and experimentally proven effect of the cooling rate on the final structure of forged dies made of hypoeutectic carbon steel C56E2.

  12. Microstructural Aspects of Irradiation Damage in A508 Gr 4N Forging Steel: Composition and Flux Effects

    SciTech Connect

    M.G. Burke; R.J. Stofanak; J.M. Hyde; C.A. English; W.L. Server

    2002-10-09

    Neutron irradiation can promote significant changes in the microstructure and associated mechanical properties of low alloy steels. In particular, irradiation can induce the formation of non-equilibrium phases and segregation, which may lead to a degradation in toughness. In this study, the microstructural changes caused by neutron irradiation have been characterized in A508 Grade (Gr) 4N-type steels ({approx}3.5% Ni) using a variety of state-of-the-art analytical techniques including 3D-Atom Probe Field-Ion Microscopy and Small Angle Neutron Scattering, along with post-irradiation annealing studies combining Positron Annihilation Lineshape Analysis and hardness measurements. Important differences between conventional and ''superclean'' A508 Gr 4N steel have been identified in this investigation. The data indicate that Ni is not the controlling factor in the irradiation damage behavior of these materials; rather, the Mn content of the steel is a dominant factor in the irradiation-induced microstructural development of solute-related hardening features.

  13. Looking west inside of the machine/forge shop at chargin door ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking west inside of the machine/forge shop at chargin door of the forging furnace. - U.S. Steel Edgar Thomson Works, Auxiliary Buildings & Shops, Along Monongahela River, Braddock, Allegheny County, PA

  14. Steel, bars, forgings, and tubing 0.80Cr 1.8Ni 0.25Mo (0.38-0.43C) special aircraft quality cleanliness, normalized and tempered. (SAE standard)

    SciTech Connect

    1996-06-01

    This specification covers a low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock. These products have been used typically for parts required to meet stringent magnetic particle inspection criteria, having sections 3.5 inches (89 mm) and under in nominal thickness at time of heat treatment, and requiring a through-hardening steel capable of developing a minimum hardness of 30 HRC when properly hardened and tempered and also for parts of greater thickness but requiring proportionately lower hardness, but usage is not limited to such applications. Certain design and processing procedures may cause these products to become susceptible to stress-corrosion cracking after heat treatment; ARP 1110 recommends practices to minimize such conditions. These products are not recommended for use in parts heat treated to a tensile strength range having a maximum over 220 ksi (1517 MPa) or where the high transverse properties of vacuum-arc-remelted or electroslag remelted steel are required. Alloy: 4340 UNS Number: G4340.

  15. Modeling and simulation of austenite grain evolution for heavy forging steel 30Cr2Ni4MoV undergoing hot deformation

    NASA Astrophysics Data System (ADS)

    Cui, Zhenshan; Li, Cuidong; Chen, Fei; Sui, Dashan

    2013-05-01

    30Cr2Ni4MoV is widely used as heavy forging materials for low pressure rotors which equips the ultra-supercritical power generations. The final properties of the heavy forging products relies apparently on the grain size of the material, so that the grain should be refined and homogenized during forming process through controlling the working parameters during forming process. For this purpose, the research on the modeling and simulation of austenite grain evolution is conducted for different forming stages: the grain growth during heating, dynamic recrystallization (DRX) during hitting, and meta-dynamic (MDRX) and static recrystallization (SRX) during hitting intervals. Experiment-based phenomenological models, as easy ways to characterize the grain evolution, are established for the process of heating and single-hit, while the Cellular Automaton simulations are applied for tracing more complex recrystallization process during multi-hit deformations. The research shows that, for heavy forgings, the long-time heating process can cause very coarse grains which are harmful to the final properties. Therefore, in order to refine and homogenize the grain size for the heavy forgings, the working parameters for forging should be determined to ensure the recrystallization can be completed and the deformation can be uniformly distributed. Some applications of the models and simulation method in multi-hit process are also demonstrated.

  16. Forging Long Shafts On Disks

    NASA Technical Reports Server (NTRS)

    Tilghman, Chris; Askey, William; Hopkins, Steven

    1989-01-01

    Isothermal-forging apparatus produces long shafts integral with disks. Equipment based on modification of conventional isothermal-forging equipment, required stroke cut by more than half. Enables forging of shafts as long as 48 in. (122 cm) on typical modified conventional forging press, otherwise limited to making shafts no longer than 18 in. (46cm). Removable punch, in which forged material cools after plastic deformation, essential novel feature of forging apparatus. Technology used to improve such products as components of gas turbines and turbopumps and of other shaft/disk parts for powerplants, drive trains, or static structures.

  17. 31. FORGE, ANVIL, POWER FORGE HAMMER (FRONT TO BACK), AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. FORGE, ANVIL, POWER FORGE HAMMER (FRONT TO BACK), AND DOORWAY INTO MAIN SHOP-LOOKING SOUTHWEST. - W. A. Young & Sons Foundry & Machine Shop, On Water Street along Monongahela River, Rices Landing, Greene County, PA

  18. Prediction of Microstructure in High-Strength Ductile Forging Parts

    SciTech Connect

    Urban, M.; Back, A.; Hirt, G.; Keul, C.; Bleck, W.

    2010-06-15

    Governmental, environmental and economic demands call for lighter, stiffer and at the same time cheaper products in the vehicle industry. Especially safety relevant parts have to be stiff and at the same time ductile. The strategy of this project was to improve the mechanical properties of forging steel alloys by employing a high-strength and ductile bainitic microstructure in the parts while maintaining cost effective process chains to reach these goals for high stressed forged parts. Therefore, a new steel alloy combined with an optimized process chain has been developed. To optimize the process chain with a minimum of expensive experiments, a numerical approach was developed to predict the microstructure of the steel alloy after the process chain based on FEM simulations of the forging and cooling combined with deformation-time-temperature-transformation-diagrams.

  19. Deformation processes in forging ceramics

    NASA Technical Reports Server (NTRS)

    Cannon, R. M.; Rhodes, W. H.

    1972-01-01

    The deformation processes involved in the forging of refractory ceramic oxides were investigated. A combination of mechanical testing and forging are utilized to investigate both the flow and fracture processes involved. An additional hemisphere forging was done which failed prematurely. Analysis and comparison with available fracture data for AL2O3 indicated possible causes of the failure. Examination of previous forgings indicated an increase in grain boundary cavitation with increasing strain.

  20. Modeling of Closed-Die Forging for Estimating Forging Load

    NASA Astrophysics Data System (ADS)

    Sheth, Debashish; Das, Santanu; Chatterjee, Avik; Bhattacharya, Anirban

    2016-05-01

    Closed die forging is one common metal forming process used for making a range of products. Enough load is to exert on the billet for deforming the material. This forging load is dependent on work material property and frictional characteristics of the work material with the punch and die. Several researchers worked on estimation of forging load for specific products under different process variables. Experimental data on deformation resistance and friction were used to calculate the load. In this work, theoretical estimation of forging load is made to compare this value with that obtained through LS-DYNA model facilitating the finite element analysis. Theoretical work uses slab method to assess forging load for an axi-symmetric upsetting job made of lead. Theoretical forging load estimate shows slightly higher value than the experimental one; however, simulation shows quite close matching with experimental forging load, indicating possibility of wide use of this simulation software.

  1. Fallon FORGE Well Lithologies

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    x,y,z text file of the downhole lithologic interpretations in the wells in and around the Fallon FORGE site. All the relevant information is in the file header (the spatial reference, the projection etc.) In addition all the fields in the data file are identified in the header.

  2. Advanced rotor forgings for high-temperature steam turbines. Volume 1. Ingot and forging production. Final report

    SciTech Connect

    Swaminathan, V.P.; Steiner, J.E.; Mitchell, A.

    1986-05-01

    Three advanced steel-melting processes - low-sulfur vacuum silicon deoxidation, electroslag remelting, and vacuum carbon deoxidation (VCD) - were applied to produce three CrMoV (ASTM A470, Class 8) steel forgings for steam turbine application. Ingots weighing about 100 t each were produced using these three processes, and rotors were forged with final weights of about 30 t each. Compared to the conventionally produced forgings, the advanced technology forgings show better tensile ductility and better uniformity along the radial and longitudinal directions. Charpy upper-shelf energy shows about 40% improvement, and no temper embrittlement was found using step-cooled and isothermal-aging treatments. Significant improvement in fracture toughness (K/sub IC/ and J/sub IC/) is realized for these forgings. Low-cycle fatigue life is better at high temperatures because of the absence of nonmetallic inclusions. Creep strength shows slight improvement. However, creep ductility is improved, probably because of low residual elements. The VCD forgings show excellent creep ductility, even with long lives. Both the toughness and creep properties are equal to or better than those of oil-quenched rotors produced by European practices. These improvements are attributed to cleaner steel, better control of ingot solidification, low residual elements (especially very low sulfur content), and the associated reduction of nonmetallic inclusions. These three rotors have been placed in service in three operating power plants in units rated at 520 MW each. Volume 1 of this report covers ingot and forging production, and volume 2 covers mechanical property evaluation.

  3. Superplastic forging nitride ceramics

    DOEpatents

    Panda, Prakash C.; Seydel, Edgar R.; Raj, Rishi

    1988-03-22

    The invention relates to producing relatively flaw free silicon nitride ceramic shapes requiring little or no machining by superplastic forging This invention herein was made in part under Department of Energy Grant DE-AC01-84ER80167, creating certain rights in the United States Government. The invention was also made in part under New York State Science and Technology Grant SB1R 1985-10.

  4. Forging Oxide-Dispersion-Strengthened Superalloys

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Glasgow, T. K.; Moracz, D. J.; Austin, C. M.

    1986-01-01

    Cladding of mild steel prevents surface cracking when alloy contacts die. Continual need for improvements in properties of alloys capable of withstanding elevated temperatures. Accomplished by using oxide-dispersion-strengthed superalloys such as Inconel Alloy MA 6000. Elevated tensile properties of forged alloy equal those of hot-rolled MA 6000 bar. Stress-rupture properties somewhat lower than those of bar stock but, at 1,100 degrees C, exceed those of strongest commercial single crystal, directionally solidified and conventionally cast superalloys.

  5. Proposal to study stem forgings

    SciTech Connect

    Odegard, B.C.

    1982-06-25

    Reservoir designs consist of two primary features including the stem(s) and the body segment. The stem is either an integral part of the reservoir or is joined at some point in the fabrication sequence. The current interest is in high strength stems for advanced reservoir designs. The processing necessary to achieve these strength levels may result in heavily cold worked microstructures which may not interface well with the stem requirements. For instance, cold worked 316 plate stock has shown decreased hydrogen compatibility when contrasted to the annealed version in laboratory tests. More recently, Precision Forge produced a 100 ksi yield strength, 304L stem forging with a heavily deformed microstructure which also may show decreased compatibility in hydrogen. The proposed forging contract will evaluate the influence of forging parameters on the microstructure and mechanical properties of 304L and 316 stem forgings. A summary of the data available on 304L stem forgings is shown graphically. The yield strength values are shown for each set of forging parameters. Tensile tests and microstructural examination will be conducted to complete the information for 304L and create a similar graph for 316 stem forgings.

  6. Superplastic forging nitride ceramics

    DOEpatents

    Panda, P.C.; Seydel, E.R.; Raj, R.

    1988-03-22

    A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

  7. Interior of shop, detail of 8,000 pound forging hammer, looking ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior of shop, detail of 8,000 pound forging hammer, looking west - Bethlehem Steel Corporation, South Bethlehem Works, Tool Steel-Electric Furnace Shop, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  8. Interior of shop, detail of 8,000 pound forging hammer (this ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior of shop, detail of 8,000 pound forging hammer (this hammer was probably manufactured the Chambersburg Engineering Company of Chambersburg, Pennsylvania), looking east - Bethlehem Steel Corporation, South Bethlehem Works, Tool Steel-Electric Furnace Shop, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  9. Comparison of pitting fatigue life of ausforged and standard forged AISI M-50 and AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Standard forged and ausforged spur gears made of vacuum-induction-melted, consumable-electrode, vacuum-arc-remelted AISI M-50 steel were tested under conditions that produced fatigue pitting. The gears were 8.89 cm (3.5 in.) in pitch diameter and had tip relief. The M-50 standard forged and ausforged test results were compared with each other. They were then compared with results for machined vacuum-arc-remelted AISI 9310 gears tested under identical conditions. Both types of M-50 gears had lives approximately five times that of the 9310 gears. The life at which 10 percent of the M-50 ausforged gears failed was slightly less than that at which the M-50 standard forged gears failed. The ausforged gears had a slightly greater tendency to fail by tooth fracture than did the standard forged gears, most likely because of the better forging and grain flow pattern of standard forged gears.

  10. Investigations on Forging Dies with Ceramic Inserts by means of Finite-Element-Analysis

    SciTech Connect

    Behrens, B.-A.; Schaefer, F.; Bistron, M.

    2007-05-17

    The tools in hot forging processes are exposed to high thermal and mechanical loadings. Tempering of the tool edge layer occurs as a result of thermal loadings. This leads to a gradual hardness loss of the tool material and increase of wear over forging cycles. Hence, the tool life in hot forging is mainly limited by wear. An extension of the die service life can be achieved by the use of ceramic inserts. The integration of ceramics into the die base plate made of hot-work steel is realised by active brazing, whereby it possible to apply ceramic in region with high wear. It has to be ensured in the design process of ceramic inserts for forging dies that no critical tensile stresses occur in the ceramics. A reliable design of the ceramic inserts is possible only through consideration of brazing and forming process. The development of a Finite-Element-model for the design of forging dies with ceramic inserts is the intention of the work presented in this paper. At first the forging process with a conventional die is analyzed concerning abrasive die wear to identify regions with high wear risk applying a modified Archard model. Based on the results of wear calculation, a forging die with ceramic inserts is investigated in terms of joint stresses at the end of the active brazing process. Subsequently, the forging process considering the residual stresses caused by joining is simulated in order to obtain the die stress in use.

  11. Large forging manufacturing process

    DOEpatents

    Thamboo, Samuel V.; Yang, Ling

    2002-01-01

    A process for forging large components of Alloy 718 material so that the components do not exhibit abnormal grain growth includes the steps of: a) providing a billet with an average grain size between ASTM 0 and ASTM 3; b) heating the billet to a temperature of between 1750.degree. F. and 1800.degree. F.; c) upsetting the billet to obtain a component part with a minimum strain of 0.125 in at least selected areas of the part; d) reheating the component part to a temperature between 1750.degree. F. and 1800.degree. F.; e) upsetting the component part to a final configuration such that said selected areas receive no strains between 0.01 and 0.125; f) solution treating the component part at a temperature of between 1725.degree. F. and 1750.degree. F.; and g) aging the component part over predetermined times at different temperatures. A modified process achieves abnormal grain growth in selected areas of a component where desirable.

  12. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  13. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  14. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  15. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  16. 48 CFR 225.7102 - Forgings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings....

  17. Effect of Die Strength and Work Piece Strength on the Wear of Hot Forging Dies

    NASA Astrophysics Data System (ADS)

    Levy, B. S.; Van Tyne, C. J.

    2015-01-01

    The effect of the strength ratio extracted from an Archard model for wear is used to describe the wear rates expected in hot forging dies. In the current study, the strength ratio is the strength of the hot forging die to the strength of the work piece. Three hot forging die steels are evaluated. The three die steels are FX, 2714, and WF. To determine the strength of the forging die, a continuous function has been developed that describes the yield strength of three die steels for temperatures from 600 to 700 °C and for times up to 20 h (i.e., tempering times of up to 20 h). The work piece material is assumed to be AISI 1045. Based on the analysis, the wear resistance of WF should be superior and FX should be slightly better than 2714. Decreasing the forging temperature increases the strength ratio, because the strength of the die surface increases faster than the flow strength of AISI 1045. The increase in the strength ratio indicates a decrease in the expected wear rate.

  18. Process modelings and simulations of heavy castings and forgings

    NASA Astrophysics Data System (ADS)

    Li, Dianzhong; Sun, Mingyue; Wang, Pei; Kang, Xiuhong; Fu, Paixian; Li, Yiyi

    2013-05-01

    The Materials Process Modeling Division, IMR, CAS has been promoting for more than 10 years research activities on modeling and experimental studies on heavy castings and forgings. In this report, we highlight some selected achievements and impacts in this area: To satisfy domestic strategic requirements, such as nuclear and hydraulic power, marine projects and high speed rail, we have developed a number of casting and forging technologies, which combine advanced computing simulations, X-ray real time observation techniques and industrial-scaled trial experiments. These technologies have been successfully applied in various industrial areas and yielded a series of scientific and technological breakthroughs and innovation. Important examples of this strategic research include the hot-processing technologies of the Three Gorge water turbine runner, marine crankshaft manufacturers, backup rolls for hot rolling mills and the production of hundreds-ton steel ingot.

  19. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    NASA Astrophysics Data System (ADS)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  20. Deformation processes in forging ceramics

    NASA Technical Reports Server (NTRS)

    Cannon, R. M.; Rhodes, W. H.

    1973-01-01

    The deformation processes involved in the forging of refractory ceramic oxides were investigated. A combination of mechanical testing and forging was utilized to investigate both the flow and fracture processes involved. Deformation studies of very fine grain Al203 revealed an apparent transition in behavior, characterized by a shift in the strain rate sensitivity from 0.5 at low stresses to near unity at higher stresses. The behavior is indicative of a shift in control between two dependent mechanisms, one of which is indicated to be cation limited diffusional creep with significant boundary enhancement. The possible contributions of slip, indicated by crystallographic texture, interface control of the diffusional creep and inhomogeneous boundary sliding are also discussed. Additional experiments indicated an independence of deformation behavior on MgO doping and retained hot pressing impurities, at least for ultrafine grained material, and also an independence of test atmosphere.

  1. Fallon FORGE Well Temp data

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    x,y,z downhole temperature data for wells in and around the Fallon FORGE site. Data for the following wells are included: 82-36, 82-19, 84.31, 61-36, 88-24, FOH-3D, FDU-1, and FDU-2. Data are formatted in txt format and in columns for importing into Earthvision Software. Column headers and coordinate system information is stored in the file header.

  2. Forgings meet the challenges of the future

    SciTech Connect

    Mochnal, G.

    1996-04-01

    To meet and exceed the requirements of the customer of the future, the forging industry is entering a new era of increased productivity and technical advancements. The tools for this task have been developed as a result of a partnership among industry, government, and academia. As another consequence of this partnership, the Forging Industry Association and the Forging Industry Educational and Research Foundation are in the process of creating a Vision of the Future. This article will discuss advances in metal-forming simulation, billet heating systems, advanced die materials, and advanced forging presses.

  3. Reactor pressure vessel with forged nozzles

    DOEpatents

    Desai, Dilip R.

    1993-01-01

    Inlet nozzles for a gravity-driven cooling system (GDCS) are forged with a cylindrical reactor pressure vessel (RPV) section to which a support skirt for the RPV is attached. The forging provides enhanced RPV integrity around the nozzle and substantial reduction of in-service inspection costs by eliminating GDCS nozzle-to-RPV welds.

  4. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Forging machines. 1910.218 Section 1910.218 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a) General requirements—(1) Use of lead....

  5. Impedance analysis of forging process and strategy study on compliance for forging manipulator

    NASA Astrophysics Data System (ADS)

    Zhang, Pu; Yao, Zhenqiang; Du, Zhengchun

    2013-07-01

    In the field of heavy forging, there are numerous researches on deformation rule in forging process by FEM simulation, however, not many scholars take the equipment constraint and the mutual reaction load between the forging manipulator clamp and the forging blank into account, which will impact on safety of manipulator body and quality of forging blank. This paper presents an impedance model to describe the load and formulates compliance strategies correspondingly to reduce the mutual reaction load for forging manipulator. Firstly, an FEM model of forging process is built. Meanwhile, the clamp of forging manipulator is added to the model as movement constraint and interaction part between the manipulator and the forming process. Secondly, a typical forging process is simulated by changing the movement constraint, and then an impedance model is established to describe the relationship between the load and movement constraint. Finally, two kinds of compliance strategies are formulated according to the impedance model, one is called free compliance, and the other is initiative/passive compliance. The simulation results show that compliance strategies reduce the load amounting to 5 000 kN in z direction between the manipulator clamp and the forging blank obviously, which may lead to serious accidents, such as the capsizing of forging manipulator, the fracture of manipulator clamp, and so on. The proposed research simulates the more real forging process, gets the initiative/passive compliance strategy which is more simple and suitable to the real producing and better for forming a forging process planning and control system in the modern production, and improves the quality and efficiency of heavy forging.

  6. Forging of Advanced Disk Alloy LSHR

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Gayda, John; Falsey, John

    2005-01-01

    The powder metallurgy disk alloy LSHR was designed with a relatively low gamma precipitate solvus temperature and high refractory element content to allow versatile heat treatment processing combined with high tensile, creep and fatigue properties. Grain size can be chiefly controlled through proper selection of solution heat treatment temperatures relative to the gamma precipitate solvus temperature. However, forging process conditions can also significantly influence solution heat treatment-grain size response. Therefore, it is necessary to understand the relationships between forging process conditions and the eventual grain size of solution heat treated material. A series of forging experiments were performed with subsequent subsolvus and supersolvus heat treatments, in search of suitable forging conditions for producing uniform fine grain and coarse grain microstructures. Subsolvus, supersolvus, and combined subsolvus plus supersolvus heat treatments were then applied. Forging and subsequent heat treatment conditions were identified allowing uniform fine and coarse grain microstructures.

  7. Development of forging and heat treating practices for AMS 5737 for use at liquid helium temperatures

    SciTech Connect

    Dalder, E.N.C.; Greenlee, M.

    1981-08-10

    To achieve a combination of high yield-strength (sigma y), plane-strain fracture-toughness (K/sub IC/) and resistance to galling when turned against austenitic stainless steels in highly-loaded threaded turnbuckles in the M.F.T.F.-B (Mirror Fusion Test Facility), AMS 5737 (Fe-15Cr-25Ni-1Mo-V-Ti-Al-B), a heat-treatable Fe-base superalloy that is slightly-ferromagnetic under high magnetic fields at 4K, was chosen for large (approx. 340 kg) forged turn buckles. This report describes the forging and heat-treatment optimization program that resulted in good sigma y and K/sub IC/ over the 4 to 300K range of service-temperatures and the verification tests run on a pre-production forging and actual production parts.

  8. Analysis Of Potentiometric Methods Used For Crack Detection In Forging Tools

    NASA Astrophysics Data System (ADS)

    Pilc, Jozef; Drbúl, Mário; Stančeková, Dana; Varga, Daniel; Martinček, Juraj; Kuždák, Viktor

    2015-12-01

    Increased use of forging tools in mass production causes their increased wear and creates pressure to design more efficient renovation process. Renovation is complicated because of the identification of cracks expanding from the surface to the core material. Given that the production of forging tools is expensive, caused by the cost of tool steels and the thermo-chemical treatment, it is important to design forging tool with its easy renovation in mind. It is important to choose the right renovation technology, which will be able to restore the instrument to its original state while maintaining financial rentability. Choosing the right technology is difficult because of nitrided and heat-treated surface for high hardness and wear resistance. Article discusses the use of non-destructive method of detecting cracks taking into account the size of the cracks formed during working process.

  9. Phased Array Ultrasonic Inspection of Titanium Forgings

    SciTech Connect

    Howard, P.; Klaassen, R.; Kurkcu, N.; Barshinger, J.; Chalek, C.; Nieters, E.; Sun, Zongqi; Fromont, F. de

    2007-03-21

    Aerospace forging inspections typically use multiple, subsurface-focused sound beams in combination with digital C-scan image acquisition and display. Traditionally, forging inspections have been implemented using multiple single element, fixed focused transducers. Recent advances in phased array technology have made it possible to perform an equivalent inspection using a single phased array transducer. General Electric has developed a system to perform titanium forging inspection based on medical phased array technology and advanced image processing techniques. The components of that system and system performance for titanium inspection will be discussed.

  10. Forging process design for risk reduction

    NASA Astrophysics Data System (ADS)

    Mao, Yongning

    In this dissertation, forging process design has been investigated with the primary concern on risk reduction. Different forged components have been studied, especially those ones that could cause catastrophic loss if failure occurs. As an effective modeling methodology, finite element analysis is applied extensively in this work. Three examples, titanium compressor disk, superalloy turbine disk, and titanium hip prosthesis, have been discussed to demonstrate this approach. Discrete defects such as hard alpha anomalies are known to cause disastrous failure if they are present in those stress critical components. In this research, hard-alpha inclusion movement during forging of titanium compressor disk is studied by finite element analysis. By combining the results from Finite Element Method (FEM), regression modeling and Monte Carlo simulation, it is shown that changing the forging path is able to mitigate the failure risk of the components during the service. The second example goes with a turbine disk made of superalloy IN 718. The effect of forging on microstructure is the main consideration in this study. Microstructure defines the as-forged disk properties. Considering specific forging conditions, preform has its own effect on the microstructure. Through a sensitivity study it is found that forging temperature and speed have significant influence on the microstructure. In order to choose the processing parameters to optimize the microstructure, the dependence of microstructure on die speed and temperature is thoroughly studied using design of numerical experiments. For various desired goals, optimal solutions are determined. The narrow processing window of titanium alloy makes the isothermal forging a preferred way to produce forged parts without forging defects. However, the cost of isothermal forging (dies at the same temperature as the workpiece) limits its wide application. In this research, it has been demonstrated that with proper process design, the die

  11. A Life Study of Ausforged, Standard Forged and Standard Machined AISI M-50 Spur Gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Tests were conducted at 350 K (170 F) with three groups of 8.9 cm (3.5 in.) pitch diameter spur gears made of vacuum induction melted (VIM) consumable-electrode vacuum-arc melted (VAR), AISI M-50 steel and one group of vacuum-arc remelted (VAR) AISI 9310 steel. The pitting fatigue life of the standard forged and ausforged gears was approximately five times that of the VAR AISI 9310 gears and ten times that of the bending fatigue life of the standard machined VIM-VAR AISI M-50 gears run under identical conditions. There was a slight decrease in the 10-percent life of the ausforged gears from that for the standard forged gears, but the difference is not statistically significant. The standard machined gears failed primarily by gear tooth fracture while the forged and ausforged VIM-VAR AISI M-50 and the VAR AISI 9310 gears failed primarily by surface pitting fatigue. The ausforged gears had a slightly greater tendency to fail by tooth fracture than the standard forged gears.

  12. A life study of ausforged, standard forged, and standard machined AISI M-50 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Zaretsky, E. V.; Bamberger, E. N.

    1975-01-01

    Tests were conducted at 350 K with three groups of 8.9 cm pitch diameter spur gears made of vacuum-induction melted (VIM), vacuum-arc remelted (VAR), AISI M-50 steel and one group of vacuum-arc remelted (VAR) AISI 9310 steel. The pitting fatigue life of the standard forged and ausforged gears was approximately five times that of the VAR AISI 9310 gears and ten times that of the bending fatigue life of the standard machined VIM-VAR AISI M-50 gears run under identical conditions. There was a slight decrease in the 10-percent life of the ausforged gears from that for the standard forged gears. However, the difference is not statistically significant. The standard machined gears failed primarily by gear tooth fracture while the forged and ausforged VIM-VAR AISI M-50 and the VAR AISI 9310 gears failed primarily by surface pitting fatigue. The ausforged gears had a slightly greater tendency to fail by tooth fracture than the standard forged gears.

  13. Microstructural Evaluation of Forging Parameters for Superalloy Disks

    NASA Technical Reports Server (NTRS)

    Falsey, John R.

    2004-01-01

    Forgings of nickel base superalloy were formed under several different strain rates and forging temperatures. Samples were taken from each forging condition to find the ASTM grain size, and the as large as grain (ALA). The specimens were mounted in bakelite, polished, etched and then optical microscopy was used to determine grain size. The specimens ASTM grain sizes from each forging condition were plotted against strain rate, forging temperature, and presoak time. Grain sizes increased with increasing forging temperature. Grain sizes also increased with decreasing strain rates and increasing forging presoak time. The ALA had been determined from each forging condition using the ASTM standard method. Each ALA was compared with the ASTM grain size of each forging condition to determine if the grain sizes were uniform or not. The forging condition of a strain rate of .03/sec and supersolvus heat treatment produced non uniform grains indicated by critical grain growth. Other anomalies are noted as well.

  14. Forging of FeAl intermetallic compounds

    SciTech Connect

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L.; Schneibel, J.H.

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  15. Selecting forged aluminum for automotive applications

    SciTech Connect

    Holtz, M.A.; Davis, J.; Crawford, D.

    1984-01-01

    With the current and future efforts to downsize automobiles and reduce their weight, strong lightweight materials, in various product forms, are being substituted for many traditionally ferrous components. One of the substitute materials is aluminum, which although itself is not new to automobiles is finding novel applications as forgings in critical chassis and suspension areas. The 1984 Corvette provides an excellent example of how the use of forged aluminum can reduce unsprung and overall weight as well as improve performance without compromising the integrity of the vehicle. Using aluminum as forgings permits taking maximum advantage of its high strength-to-weight ratio, excellent ductility and toughness, and good corrosion resistance. This paper discusses the various considerations to be entertained when looking at aluminum forgings for automotive applications and the benefits of planning for these lightweight parts early in the design phase.

  16. Mechanical Testing Development for Reservoir Forgings

    SciTech Connect

    Wenski, E.G.

    2000-05-22

    The goal of this project was to determine the machining techniques and testing capabilities required for mechanical property evaluation of commercially procured reservoir forgings. Due to the small size of these specific forgings, specialized methods are required to adequately machine and test these sub-miniature samples in accordance with the requirements of ASTM-E8 and ASTM-E9. At the time of project initiation, no capability existed at Federal Manufacturing & Technologies (FM&T) to verify the physical properties of these reservoirs as required on the drawing specifications. The project determined the sample definitions, machining processes, and testing procedures to verify the physical properties of the reservoir forgings; specifically, tensile strength, yield strength, reduction of area, and elongation. In addition, a compression test method was also developed to minimize sample preparation time and provide a more easily machined test sample while maintaining the physical validation of the forging.

  17. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  18. A marvel of medieval Indian metallurgy: Thanjavur's forge-welded iron cannon

    NASA Astrophysics Data System (ADS)

    Balasubramaniam, R.; Saxena, A.; Anantharaman, Tanjore R.; Reguer, S.; Dillmann, P.

    2004-01-01

    In this article, metallurgical aspects of a 17th century forge-welded iron cannon at Thanjavur are addressed, including an analysis of manufacturing methodology based on careful observation of its constructional details. Microstructural examination of iron from the cannon reveals that the iron was extracted from ore by the direct process. Thus, the cannon was fabricated by forge welding and not by casting. Electrochemical polarization studies indicate that the corrosion rate of the cannon iron can be compared to that of 0.05% carbon mild steel under complete immersion conditions. However, the atmospheric corrosion resistance of the cannon is far superior to that of modern steel and can be attributed to the formation of an adherent protective passive film. It is concluded that this cannon constitutes a marvel of medieval Indian metallurgical skill.

  19. Compressed Air System Optimization Project Improves Production at a Metal Forging Plant (Modern Forge, TN, Plant)

    SciTech Connect

    2000-12-01

    In 1995, Modern Forge of Tennessee implemented a compressed air system improvement project at its Piney Flats, Tennessee, forging plant. Due to the project’s implementation, the plant was able to operate with fewer compressors and improve its product quality, thus allowing it to increase productivity. The project also resulted in considerable energy and maintenance savings.

  20. Oblique interior view of main space showing the singlecasting steel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Oblique interior view of main space showing the single-casting steel press. View facing west-southwest - U.S. Naval Base, Pearl Harbor, Forge Shop & Galvanizing Shop, Sixth Street between Avenues D & E, Pearl City, Honolulu County, HI

  1. A material based approach to creating wear resistant surfaces for hot forging

    NASA Astrophysics Data System (ADS)

    Babu, Sailesh

    . Dissertation outlines development of a new cyclic contact test design to recreate intermittent tempering seen in hot forging. This test has been used to validate the use of tempering parameters in modeling of in-service softening of tool steel surfaces. The dissertation also outlines an industrial case study, conducted at a forging company, to validate the wear model. This dissertation also outlines efforts at Ohio State University, to deposit Nickel Aluminide on AISI H13 substrate, using Laser Engineered Net Shaping (LENS). Dissertation reports results from an array of experiments conducted using LENS 750 machine, at various power levels, table speeds and hatch spacing. Results pertaining to bond quality, surface finish, compositional gradients and hardness are provided. Also, a thermal-based finite element numerical model that was used to simulate the LENS process is presented, along with some demonstrated results.

  2. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    NASA Astrophysics Data System (ADS)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  3. 4. FORGE, ANVIL, PEDESTAL GRINDER, AND BELT DRIVES. NOTE WATERWHEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. FORGE, ANVIL, PEDESTAL GRINDER, AND BELT DRIVES. NOTE WATERWHEEL NEEDLE VALVE CASTING HANGING ON THE WALL ABOVE THE FORGE. VIEW TO NORTH. - Santa Ana River Hydroelectric System, SAR-1 Machine Shop, Redlands, San Bernardino County, CA

  4. 1. MIDDLE FORGE DISPLAY, ACROSS FROM BUILDING NO. 114 on ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. MIDDLE FORGE DISPLAY, ACROSS FROM BUILDING NO. 114 on FARLEY AVE. MARKER ON DISPLAY ITSELF READS: FORGE AND TOOLS, USED AT MIDDLE FORGE LOCATED AT PICATINNY LAKE OUTLETS 1749 TO 1880. NEARBY MARKER READS: THE MIDDLE FORGE. THE MT. HOPE IRONWORKS INCLUDING A TRACT CALLED THE MIDDLE FORGE, SUPPLIED ORDNANCE MATERIAL TO THE CONTINENTAL ARMY IN THE AMERICAN REVOLUTION. GENERAL WASHINGTON INSPECTED THE FACILITY. THE WAR DEPARTMENT PURCHASED THE MIDDLE FORGE PORPERTY FOR AN ARMY POWDER DEPOT IN 1879-80. THE FORGE AND TOOLS WERE RECOVERED AT THE ACTUAL SITE NEAR PICATINNY PEAK. THROUGH THE YEARS, THE MIDDLE FORGE DISPLAY CAME TO BE THE UNOFFICIAL SYMBOL OF PICATINNY ARSENAL. -- HISTORICAL OFFICE NO DATE - Picatinny Arsenal, State Route 15 near I-80, Dover, Morris County, NJ

  5. Near-Net Forging Technology Demonstration Program

    NASA Technical Reports Server (NTRS)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce

  6. 22 CFR 121.10 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 22 Foreign Relations 1 2014-04-01 2014-04-01 false Forgings, castings, and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings, and machined bodies. The U.S. Munitions List controls as defense articles those forgings, castings, and other unfinished products, such...

  7. Forging Inclusive Solutions: Experiential Earth Charter Education

    ERIC Educational Resources Information Center

    Hill, Linda D.

    2010-01-01

    Forging Inclusive Solutions describes the aims, methodology and outcomes of Inclusive Leadership Adventures, an experiential education curriculum for exploring the Earth Charter. Experiential education builds meaningful relationships, skills, awareness and an inclusive community based on the Earth Charter principles. When we meet people where they…

  8. The Results Of The Investigation Of Thermomechanical Processing Of PM Steel

    SciTech Connect

    Szczepanik, Stefan; Wisniewski, Bartosz; Krawiarz, Jerzy

    2007-04-07

    Hot die forging of PM steel is used to obtain products with high densities. The combination of this process with heat treatment of forgings directly after their forming is researched in order to reduce energy consumption in the manufacture of PM steel products. This work determined the influence of the cooling ratio directly after hot forging of PM steel samples on their structure and mechanical properties. The properties of the PM preforms were examined after sintering and after sintering, quenching into water and tempering for 1 h at 250, 350 and 550 deg. C, respectively, as well as after forging at given temperatures and cooling in water and air, respectively. Forged steel after quenching was tempered at the same temperature as the sintered samples. Good mechanical properties were obtained by hot forging at 1100 deg. C. Sintered steel with 0.6 % Cgraphite is characterized by good hardenability and is susceptible to plastic forming at 1100 - 940 deg. C. During its cooling in air a bainitic-martensitic structure is obtained, whereas after cooling in water the structure is martensitic. The properties of the forged steel are strongly dependent on deformation temperature and cooling conditions. The tensile strength of the forged PM steel with 0.6 Cgraphite after forming at 1100 deg. C is much higher than that of the same heat-treated as-sintered steel. Traditional heat treatment applied to materials after deformation at 1100 deg. C slightly increases properties in comparison to the material directly quenched into water. The best strength was 1585 {+-} 193 MPa, bending strength 3364 {+-} 142 MPa and hardness 588 {+-} 43 HB. Application of controlled cooling of sintered PM steel directly after close-die forging diminishes the energy consumption during product manufacture.

  9. Analysis of forging limit for sintered porous metals

    SciTech Connect

    Han, H.N.; Oh, K.H.; Lee, D.N.

    1995-06-15

    Forging of sintered porous metals has been developed as a method for producing machine parts with good mechanical properties. To extend this manufacturing method to a wide range of applications, it will be helpful to have an understanding of the deformation, density change and fracture of sintered porous metals during forging. Especially, in order to avoid the possibility of surface fracture in forging of porous metals, it is necessary to know the forging limits of sintered porous metals. The purpose of this work is to calculate the forging limit curves of sintered porous metals using the various yield functions for porous metals.

  10. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    NASA Astrophysics Data System (ADS)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  11. Improvements in the process of boss bar upset forging into a horizontal forging machine with the aim of joint knuckle forging quality improvement

    NASA Astrophysics Data System (ADS)

    Pankratov, D. L.; Nizamov, R. S.; Kharisov, I. Zh

    2016-06-01

    A new technique for tapered composing transition shaping has been put forward in the process of upset forging with the use of an experimental tool. The results of the upset forging process with the use of a new composing transition has been computer simulated.

  12. Enhancement of Aluminum Alloy Forgings through Rapid Billet Heating

    SciTech Connect

    Kervick, R.; Blue, C. A.; Kadolkar, P. B.; Ando, T.; Lu, H.; Nakazawa, K.; Mayer, H.; Mochnal, G.

    2006-06-01

    Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure and, often, under high strain rates into high-strength parts known as forgings. The process is typically performed hot by preheating the metal to a desired temperature before it is worked. The forging process can create parts that are stronger than those manufactured by any other metal working process. Forgings are almost always used where reliability and human safety are critical. Forgings are normally component parts contained inside assembled items such airplanes, automobiles, tractors, ships, oil drilling equipment, engines missiles, and all kinds of capital equipment Forgings are stronger than castings and surpass them in predictable strength properties, producing superior strength that is assured, part to part.

  13. A Method for Measuring the Hardness of the Surface Layer on Hot Forging Dies Using a Nanoindenter

    NASA Astrophysics Data System (ADS)

    Mencin, P.; van Tyne, C. J.; Levy, B. S.

    2009-11-01

    The properties and characteristics of the surface layer of forging dies are critical for understanding and controlling wear. However, the surface layer is very thin, and appropriate property measurements are difficult to obtain. The objective of the present study is to determine if nanoindenter testing provides a reliable method, which could be used to measure the surface hardness in forging die steels. To test the reliability of nanoindenter testing, nanoindenter values for two quenched and tempered steels (FX and H13) are compared to microhardness and macrohardness values. These steels were heat treated for various times to produce specimens with different values of hardness. The heat-treated specimens were tested using three different instruments—a Rockwell hardness tester for macrohardness, a Vickers hardness tester for microhardness, and a nanoindenter tester for fine scale evaluation of hardness. The results of this study indicate that nanoindenter values obtained using a Nanoindenter XP Machine with a Berkovich indenter reliably correlate with Rockwell C macrohardness values, and with Vickers HV microhardness values. Consequently, nanoindenter testing can provide reliable results for analyzing the surface layer of hot forging dies.

  14. FEA Based Tool Life Quantity Estimation of Hot Forging Dies Under Cyclic Thermo-Mechanical Loads

    NASA Astrophysics Data System (ADS)

    Behrens, B.-A.; Bouguecha, A.; Schäfer, F.; Hadifi, T.

    2011-01-01

    Hot forging dies are exposed during service to a combination of cyclic thermo-mechanical, tribological and chemical loads. Besides abrasive and adhesive wear on the die surface, fatigue crack initiation with subsequent fracture is one of the most frequent causes of failure. In order to extend the tool life, the finite element analysis (FEA) may serve as a means for process design and process optimisation. So far the FEA based estimation of the production cycles until initial cracking is limited as tool material behaviour due to repeated loading is not captured with the required accuracy. Material models which are able to account for cyclic effects are not verified for the fatigue life predictions of forging dies. Furthermore fatigue properties from strain controlled fatigue tests of relevant hot work steels are to date not available to allow for a close-to-reality fatigue life prediction. Two industrial forging processes, where clear fatigue crack initiation has been observed are considered for a fatigue analysis. For this purpose the relevant tool components are modelled with elasto-plastic material behaviour. The predicted sites, where crack initiation occurs, agree with the ones observed on the real die component.

  15. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  16. 77 FR 23496 - Boundary Revision of Valley Forge National Historical Park

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-19

    ... National Park Service Boundary Revision of Valley Forge National Historical Park AGENCY: National Park... to the boundary of Valley Forge National Historical Park, pursuant to the authority specified below... ``Valley Forge National Historical Park Proposed Boundary Expansion, Montgomery County,...

  17. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    NASA Astrophysics Data System (ADS)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings

  18. 49 CFR 178.59 - Specification 8 steel cylinders with porous fillings for acetylene.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 8 steel cylinders with porous...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.59 Specification 8 steel cylinders with porous... service pressure of 250 psig. The following steel is authorized: (1) A longitudinal seam if forge...

  19. 49 CFR 178.59 - Specification 8 steel cylinders with porous fillings for acetylene.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 8 steel cylinders with porous...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.59 Specification 8 steel cylinders with porous... service pressure of 250 psig. The following steel is authorized: (1) A longitudinal seam if forge...

  20. 49 CFR 178.59 - Specification 8 steel cylinders with porous fillings for acetylene.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Specification 8 steel cylinders with porous...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.59 Specification 8 steel cylinders with porous... service pressure of 250 psig. The following steel is authorized: (1) A longitudinal seam if forge...

  1. Standard specification for alloy/steel bolting materials for low-temperature service. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Sep. 10, 1997 and published September 1998.

  2. Standard specification for alloy-steel bolting materials for special applications. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Mar. 10, 1998 and published September 1998.

  3. Fallon FORGE 3D Geologic Model

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    An x,y,z scattered data file for the 3D geologic model of the Fallon FORGE site. Model created in Earthvision by Dynamic Graphic Inc. The model was constructed with a grid spacing of 100 m. Geologic surfaces were extrapolated from the input data using a minimum tension gridding algorithm. The data file is tabular data in a text file, with lithology data associated with X,Y,Z grid points. All the relevant information is in the file header (the spatial reference, the projection etc.) In addition all the fields in the data file are identified in the header.

  4. West Flank Coso, CA FORGE Seismic Reflection

    DOE Data Explorer

    Doug Blankenship

    2016-05-16

    PDFs of seismic reflection profiles 101,110, 111 local to the West Flank FORGE site. 45 line kilometers of seismic reflection data are processed data collected in 2001 through the use of vibroseis trucks. The initial analysis and interpretation of these data was performed by Unruh et al. (2001). Optim processed these data by inverting the P-wave first arrivals to create a 2-D velocity structure. Kirchhoff images were then created for each line using velocity tomograms (Unruh et al., 2001).

  5. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 22 Foreign Relations 1 2013-04-01 2013-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as...

  6. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 22 Foreign Relations 1 2012-04-01 2012-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as...

  7. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2012-04-01 2010-04-01 true Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  8. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2013-04-01 2013-04-01 false Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  9. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2014-04-01 2014-04-01 false Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as...

  10. 17. Forge building, fuel storage shed, and foundry, 1906 Photocopied ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. Forge building, fuel storage shed, and foundry, 1906 Photocopied from a photograph by Thomas S. Bronson, 'Group at Whitney Factory, 5 November 1906,' NHCHSL. The most reliable view of the fuel storage sheds and foundry, together with a view of the forge building. - Eli Whitney Armory, West of Whitney Avenue, Armory Street Vicinity, Hamden, New Haven County, CT

  11. View west of small tooling and forging dies in Blacksmith ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View west of small tooling and forging dies in Blacksmith Shop, Boilermakers Department, east side of building 57; during World War II approximately forty women were employed as blacksmith's forging a variety of small tools; these may be the tools they used. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Structure Shop, League Island, Philadelphia, Philadelphia County, PA

  12. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 22 Foreign Relations 1 2011-04-01 2011-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles..., castings, extrusions and machined bodies) which have reached a stage in manufacture where they are...

  13. 18. INTERIOR VIEW OF ROUGH FORGED TOOLS (FOREGROUND) WHICH ARE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. INTERIOR VIEW OF ROUGH FORGED TOOLS (FOREGROUND) WHICH ARE PRE-HEATED IN THE FURNACE (REAR RIGHT) AND THEN FORGED WITH THE BRADLEY HAMMER (LEFT) AS SHOWN BY JAMES GLASPELL - Warwood Tool Company, Foot of Nineteenth Street, Wheeling, Ohio County, WV

  14. Influence of vanadium on static recrystallization in warm worked microalloyed steels

    SciTech Connect

    Garcia-Mateo, C.; Lopez, B.; Rodriguez-Ibabe, J.M.

    1999-12-31

    Warm forging of steels, in the range from 600 to 900 C, offers some important advantages over traditional forging procedures, with a better dimensional accuracy as well as surface quality in comparison with hot forging, and lower flow stress and therefore lower press loads in comparison with cold forging. It is well established that in hot working of V microalloyed steels, the vanadium in solid solution has a little effect on the static recrystallization kinetics between passes. In contrast, if strain induced precipitation takes place the static recrystallization is notably modified. The objective of this work is to study the effects that the application of warm working can have on the austenite static recrystallization process of vanadium microalloyed steels, considering a range of temperatures in which different precipitate volume fractions can remain undissolved in the austenite prior to deformation. The static recrystallization kinetics were determined by stress relaxation tests following the deformation by plain strain compression.

  15. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  16. Forging of compressor blades: Temperature and ram velocity effects

    SciTech Connect

    Saigal, A.; Zhen, K.; Chan, T.S.

    1995-07-01

    Forging is one of the most widely used manufacturing process for making high-strength, structurally integrated, impact and creep-resistant Ti-6Al-4V compressor blades for jet engines. In addition, in modern metal forming technology, finite element analysis method and computer modeling are being extensively employed for initial evaluation and optimization of various processes, including forging. In this study, DEFORM, a rigid viscoplastic two-dimensional finite element code was used to study the effects of initial die temperature and initial ram velocity on the forging process. For a given billet, die temperature and ram velocity influence the strain rate, temperature distribution,and thus the flow stress of the material. The die temperature and the ram velocity were varied over the range 300 to 700 F and 15--25 in./sec, respectively, to estimate the maximum forging load and the total energy required to forge compressor blades. The ram velocity was assumed to vary linearly as a function of stroke. Based on the analysis,it was found the increasing the die temperature from 300 to 700 F decreases the forging loads by 19.9 percent and increases the average temperature of the workpiece by 43 F. Similarly, increasing the initial ram velocity from 15 to 25 in./sec decreases the forging loads by 25.2 percent and increases the average temperature of the workpiece by 36 F. The nodal temperature distribution is bimodal in each case. The forging energy required to forge the blades is approximately 18 kips *in./in.

  17. Grain size modeling and optimization of rotary forged Alloy 718

    SciTech Connect

    Domblesky, J.P.; Shivpuri, R.

    1997-04-01

    The study presented describes the simulation procedure and methodology used to develop two models for predicting recrystallized grain size in Alloy 718 billet. To simulate multiple pass forging of billet, controlled, high temperature compression testing was used to apply alternate deformation and dwell cycles to Alloy 718 specimens. Grain size obtained by simulation was found to be in excellent agreement with grain size from forged billet when cooling rate was included. The study also revealed that strain per pass and forging temperature were the predominant factors in controlling the recrystallized grain size. Both models were found to accurately predict the recrystallized grain size obtained by compression tests performed at super-solvus temperatures.

  18. Standard specification for hot isostatically-pressed alloy steel flanges, fittings, valves, and parts for high temperature service. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Mar. 10, 1998 and published September 1998.

  19. Modeling microstructural development during the forging of Waspaloy

    NASA Astrophysics Data System (ADS)

    Shen, Gangshu; Semiatin, S. L.; Shivpuri, Rajiv

    1995-07-01

    A model for predicting the evolution of microstructure in Waspaloy during thermomechanical proc-essing was developed in terms of dynamic recrystallization (DRX), metadynamic recrystallization, and grain growth phenomena. Three sets of experiments were conducted to develop the model: (1) preheating tests to model grain growth prior to hot deformation; (2) compression tests in a Gleeble testing machine with different deformation and cooling conditions to model DRX, metadynamic recrystallization, and short time grain growth during the post deformation dwell period and cooling; and (3) pancake and closed die forging tests conducted in a manufacturing environment to verify and refine the model. The microstructural model was combined with finite element modeling (FEM) to predict microstructure development during forging of Waspaloy. Model predictions showed good agreement with microstructures obtained in actual isothermal and hammer forgings carried out at a forging shop.

  20. Modeling microstructural development during the forging of Waspaloy

    SciTech Connect

    Shen, G.; Shivpuri, R.; Semiatin, S.L.

    1995-07-01

    A model for predicting the evolution of microstructure in Waspaloy during thermomechanical processing was developed in terms of dynamic recrystallization (DRX), metadynamic recrystallization, and grain growth phenomena. Three sets of experiments were conducted to develop the model: (1) preheating tests to model grain growth prior to hot deformation; (2) compression tests in a Gleeble testing machine with different deformation and cooling conditions to model DRX, metadynamic recrystallization, and short time grain growth during the post deformation dwell period and cooling; and (3) pancake and closed die forging tests conducted in a manufacturing environment to verify and refine the model. The microstructural model was combined with finite element modeling (FEM) to predict microstructure development during forging of Waspaloy. Model predictions showed good agreement with microstructures obtained in actual isothermal and hammer forgings carried out at a forging shop.

  1. 6. NORTH END OF MACHINE SHOP. FORGE SHOP (HAER No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. NORTH END OF MACHINE SHOP. FORGE SHOP (HAER No. CA-326-K) ON LEFT, FORD PLANT IN DISTANCE, NE BY 60. - Rosie the Riveter National Historical Park, Machine Shop, 1311 Canal Boulevard, Richmond, Contra Costa County, CA

  2. View northeast of tooling for forging marine hardware in blacksmith ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northeast of tooling for forging marine hardware in blacksmith shop, east side of building 57. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Structure Shop, League Island, Philadelphia, Philadelphia County, PA

  3. DETAIL VIEW OF BLACKSMITH'S FORGE AND WORK AREA ON WEST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF BLACKSMITH'S FORGE AND WORK AREA ON WEST SIDE OF UPPER TRAM TERMINAL, LOOKING EAST. FORGE IS IN FOREGROUND, WITH THE ANVIL BLOCK JUST TO THE RIGHT AND BEHIND IT. A TRAM CAR IS UPSIDE DOWN TO THE LEFT OF THE FORGE. THE PIPE GOING INTO THE FORGE ON THE RIGHT CARRIED COMPRESSED AIR TO BLOW THE COALS. AT CENTER RIGHT ON THE TRAM TERMINAL ARE THE OPENING AND CLOSING MECHANISMS FOR THE ORE BUCKETS. AT CENTER LEFT IS A BRAKE WHEEL. THE ANCHOR POINTS FOR THE STATIONARY TRAM CABLES ARE JUST BELOW THIS WHEEL. THE FRONT END OF THE TERMINAL IS JUST OFF FRAME ON THE RIGHT. - Keane Wonder Mine, Park Route 4 (Daylight Pass Cutoff), Death Valley Junction, Inyo County, CA

  4. FOUNDRY SHOP, FORGE SHOP, NORTH ARMORY, EAST ARMORY. Colt ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    FOUNDRY SHOP, FORGE SHOP, NORTH ARMORY, EAST ARMORY. - Colt Fire Arms Company, East Armory Building, 36-150 Huyshope Avenue, 17-170 Van Dyke Avenue, 49 Vredendale Avenue, Hartford, Hartford County, CT

  5. View facing east of top of quarry wall with forge ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View facing east of top of quarry wall with forge site in foreground - Granite Hill Plantation, Quarry No. 4, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  6. A new steel for single cylinder steam turbine rotors

    SciTech Connect

    Yamada, M.; Tsuda, Y.; Tanaka, Y.; Ikeda, Y.

    1996-12-31

    A new steel, 2.25%Cr1.7%NiMoVNbW steel has been developed for the high pressure (HP)-low pressure (LP) single cylinder steam turbine rotor in combined power plants and medium/small rating thermal power plants. This steel has good creep rupture strength equivalent to that of 1%CrMoV steel which has been used as HP rotor fogings and excellent toughness and proof stress considerably superior to the conventional HP-LP single cylinder rotor steels. This paper includes the following contents: The optimization of chemical composition and heat treatment condition; the production and evaluation of a 70 tons trial rotor forging by the application of VCD (Vacuum Carbon Deoxidation) process; the production and evaluation of a 43 tons trial ingot by the application of ESR (Electroslag Remelting) ingot process; and the production and evaluation of rotor forgings for the commercial power plant.

  7. Forging And Milling Contribution On Residual Stresses For A Textured Biphasic Titanium Alloy

    SciTech Connect

    Deleuze, C.; Fabre, A.; Barrallier, L.; Molinas, O.

    2011-01-17

    Ti-10V-2Fe-3Al is a biphasic titanium alloy ({alpha}+{beta}) used in aeronautical applications for its mechanical properties, such as its yield strength of 1200 MPa and it weighs 40% less than steel. This alloy is particularly useful for vital parts with complex geometry, because of its high forging capability. In order to predict the capability for fatigue lifetime, the designers need to know the residual stresses. X-Ray diffraction is the main experimental technique used to determine residual stresses on the surface. In this case, stress levels are primarily influenced by the complex forging and milling process. On this alloy in particular, it may be difficult to characterize stress due to modification of the microstructure close to the surface. Results obtained by x-ray analysis depend on the correct definition of the shape of the diffraction peaks. The more precisely defined the position of the peak, the more accurately the stresses are evaluated. This paper presents a method to detect if residual stresses can be characterized by x-ray diffraction. The characterization of hardness seems to be a relevant technique to quickly analyze the capability of x-ray diffraction to determine residual stresses.

  8. Snake River Plain FORGE Site Characterization Data

    DOE Data Explorer

    Robert Podgorney

    2016-04-18

    The site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. This collection includes data on seismic events, groundwater, geomechanical models, gravity surveys, magnetics, resistivity, magnetotellurics (MT), rock physics, stress, the geologic setting, and supporting documentation, including several papers. Also included are 3D models (Petrel and Jewelsuite) of the proposed site. Data for wells INEL-1, WO-2, and USGS-142 have been included as links to separate data collections. These data have been assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL). Other contributors include the National Renewable Energy Laboratory (NREL), Lawrence Livermore National Laboratory (LLNL), the Center for Advanced Energy Studies (CEAS), the University of Idaho, Idaho State University, Boise State University, University of Wyoming, University of Oklahoma, Energy and Geoscience Institute-University of Utah, US Geothermal, Baker Hughes Campbell Scientific Inc., Chena Power, US Geological Survey (USGS), Idaho Department of Water Resources, Idaho Geological Survey, and Mink GeoHydro.

  9. West Flank Coso, CA FORGE Magnetotelluric Inversion

    DOE Data Explorer

    Doug Blankenship

    2016-05-16

    The Coso Magnetotelluric (MT) dataset of which the West Flank FORGE MT data is a subset, was collected by Schlumberger / WesternGeco and initially processed by the WesternGeco GeoSolutions Integrated EM Center of Excellence in Milan, Italy. The 2011 data was based on 99 soundings that were centered on the West Flank geothermal prospect. The new soundings along with previous data from 2003 and 2006 were incorporated into a 3D inversion. Full impedance tensor data were inverted in the 1-3000 Hz range. The modelling report notes several noise sources, specifically the DC powerline that is 20,000 feet west of the survey area, and may have affected data in the 0.02 to 10 Hz range. Model cell dimensions of 450 x 450 x 65 feet were used to avoid computational instability in the 3D model. The fit between calculated and observed MT values for the final model run had an RMS value of 1.807. The included figure from the WesternGeco report shows the sounding locations from the 2011, 2006 and 2003 surveys.

  10. Forging the future: the public health imperative.

    PubMed Central

    Allukian, M

    1993-01-01

    During the 1980s, national policy promoted military expenditures and downsized domestic programs. These priorities, along with tax reform and deregulation, created a "domestic gulf crisis" with a new wave of vulnerable populations--poor children, the homeless, the elderly, and the uninsured. Our lack of a national health program compounds the problem. The 1990s will be a decade of change and challenge. To forge a healthier and stronger future for our nation, we must implement five public health imperatives: (1) We must have a national health program that is universal, comprehensive, and prevention-oriented, with built-in assurances for quality, efficiency, and a strong public health infrastructure. (2) We must have a comprehensive national health education and promotion program for all schoolchildren. (3) Women must have freedom of choice. (4) Prevention and public health must become one of our country's highest health priorities. (5) The federal government must increase its leadership, commitments, and resources to reach the goals set forth in Healthy Communities 2000 and Healthy People 2000. PMID:8484444

  11. Correcting the Stress-Strain Curve in the Stroke-Rate Controlling Forging Process

    NASA Astrophysics Data System (ADS)

    Li, Y. P.; Matsumoto, H.; Chiba, A.

    2009-05-01

    In this article, a detailed description of the friction correction, adiabatic correction, and the correction from the stroke-rate controlling process into the strain-rate controlling process on the IHS38MSV hypoeutectoid steel is provided. By using compensated data, processing maps were plotted and used to predict the optimum hot forging process. The compressive tests were performed at stroke rates ranging from 0.12 to 120 mm/s and temperatures ranging from 800 °C to 1200 °C by using ThermecMaster-Z equipment. The results showed that the correction by instant friction coefficient, which was carried out on the basis of previous research, could be extended to wider experimental conditions. The corrected data from both stroke-rate controlling and strain-rate controlling processes were in good agreement with each other, indicating that the present correction from the stroke rate into the strain-rate correction is practical and appropriate.

  12. Meso- and microstructural features of steel 12GBA produced by different methods of thermomechanical treatment

    NASA Astrophysics Data System (ADS)

    Derevyagina, Lyudmila S.; Panin, Viktor E.; Korznikov, Aleksandr V.; Gordienko, Antonina I.

    2015-10-01

    The effect of uniform isothermal forging (UF) and warm rolling (WR) on the structure of low-carbon tube steel 12GBA has been studied. It is shown that the structures of the treated steel differ significantly by the effective grain size, density of all boundaries, percentage of density of high angle boundaries (HABs) and low angle boundaries (LABs), carbide phase morphology in the perlite zone and texture of the ferrite phase. After forging steel has the greatest degree of grain refinement, maximum boundary density, and overrepresentation of LABs. This structural state of steel is characterized by a double-component texture: (001) + (111), <001> + <101>, while after warm rolling steel has a mono-component texture (111) <101>. The evident differences in the steel structure treated by WR and UF may have dual effect on the strength and plasticity properties of steel and its fracture behavior.

  13. Standard specification for common requirements for steel fasteners or fastener materials, or both, intended for use at any temperature from cryogenic to the creep range. ASTM standard

    SciTech Connect

    1998-10-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Jul. 10, 1998 and published October 1998.

  14. Ultrasonic Defect Characterization in Heavy Rotor Forgings by Means of the Synthetic Aperture Focusing Technique and Optimization Methods.

    PubMed

    Fendt, Karl T; Mooshofer, Hubert; Rupitsch, Stefan J; Ermert, Helmut

    2016-06-01

    Ultrasonic nondestructive testing of steel forgings aims at the detection and classification of material inhomogeneities to ensure the components fitness for use. Due to the high price and safety critical nature of large forgings for turbomachinery, there is great interest in the application of imaging algorithms to inspection data. However, small flaw indications that cannot be sufficiently resolved have to be characterized using amplitude-based quantification. One such method is the distance gain size method, which converts the maximum echo amplitudes into the diameters of penny-shaped equivalent size reflectors. The approach presented in this contribution combines the synthetic aperture focusing technique (SAFT) with an iterative inversion scheme to locate and quantify small flaws in a more reliable way. Ultrasonic inspection data obtained in a pulse-echo configuration are reconstructed by means of an Synthetic Focusing Technique (SAFT). From the reconstructed data, the amount and approximate location of small flaws are extracted. These predetermined positions, along with the constrained defect model of a penny-shaped crack, provide the initial parametrization for an elastodynamic simulation based on the Kirchhoff approximation. The identification of the optimal parameter set is achieved through an iteratively regularized Gauss-Newton method. By testing the characterization method on a series of flat-bottom holes under laboratory conditions, we demonstrate that the procedure is applicable over a wide range of defect sizes. To show suitability for large forging inspection, we additionally evaluate the inspection data of a large generator shaft forging of 0.6-m diameter. PMID:27116736

  15. Survey of ultrasonic properties of aircraft Engine Titanium forgings

    NASA Astrophysics Data System (ADS)

    Yu, Linxiao; Margetan, F. J.; Thompson, R. B.; Degtyar, Andrei

    2002-05-01

    The Engine Titanium Consortium is surveying the ultrasonic properties of representative Ti-6-4 forgings used in rotating jet engine components. Velocity, attenuation and backscattered grain noise are being measured as function of position and inspection direction. The overall goal is to better understand and improve ultrasonic defect detection. This paper provides a summary of the work to date on this ongoing project. UT properties are generally found to vary systematically with position, and some properties, such as the grain noise anisotropy, appears to be well correlated to the local forging strain. We demonstrate how the UT properties from the highest noise region of a forging are being used to estimate defect detectability for improved inspection schemes.

  16. West Flank Coso FORGE Magnetotelluric 3D Data

    SciTech Connect

    Doug Blankenship

    2016-01-01

    This is the 3D version of the MT data for the West Flank FORGE area.The Coso geothermal field has had three Magnetotelluric (MT) datasets collected including surveys in 2003, 2006, and 2011. The final collection, in 2011, expanded the survey to the west and covers the West Flank of FORGE area.This most recent data set was collected by Schlumberger/WesternGeco and inverted by the WesternGeco GeoSolutions Integrated EM Center of Excellence in Milan, Italy; the 2003 and 2006 data were integrated for these inversions in the present study.

  17. Structure of three Zlatoust bulats (Damascus-steel blades)

    NASA Astrophysics Data System (ADS)

    Schastlivtsev, V. M.; Gerasimov, V. Yu.; Rodionov, D. P.

    2008-08-01

    Chemical composition, structure, and hardness of samples of three Zlatoust bulats (Damascus steels), namely, an Anosov bulat blade (1841), Obukhov bulat blade (1859), and a Shvetsov forged bulat-steel blank (crucible steel) have been investigated. The Anosov bulat possesses all signs of the classical Damascus steel; this is a hypereutectoid carbon steel with a structure formed from chains of carbides against the background of fine pearlite (troostite). A banded pattern is revealed on the surface of the blade. The Obukhov blade cannot be referred to classical Damascus steel. The pattern on the surface of the blade is absent, despite the fact that the initial steel is hypereutectoid. The structure of the blade does not correspond to the structure of classical Damascus steel; this is bainite with numerous cementite particles. The Shvetsov sample cannot be regarded as Damascus steel since it is made from a hypereutectoid steel alloyed by managanese and tungsten. The pattern on the surface of the metal is a consequence of the dendritic structure of the ingot which is developed during forging. The structure of this pattern differs from classical damascene pattern, since the latter is formed due to a specific arrangement of a variety of carbide particles against the pearlitic or some other background obtained during heat treatment.

  18. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  19. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  20. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to...

  1. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  2. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to discharges...

  3. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  4. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to...

  5. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to discharges...

  6. 48 CFR 252.225-7025 - Restriction on acquisition of forgings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of forgings. 252.225-7025 Section 252.225-7025 Federal Acquisition Regulations System DEFENSE... CLAUSES Text of Provisions And Clauses 252.225-7025 Restriction on acquisition of forgings. As prescribed in 225.7102-4, use the following clause: Restriction on Acquisition of Forgings (DEC 2009)...

  7. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ALUMINUM FORMING POINT SOURCE CATEGORY Forging Subcategory § 467.40 Applicability; description of the forging subcategory. This subpart applies to...

  8. Modelling of the radial forging process of a hollow billet with the mandrel on the lever radial forging machine

    NASA Astrophysics Data System (ADS)

    Karamyshev, A. P.; Nekrasov, I. I.; Pugin, A. I.; Fedulov, A. A.

    2016-04-01

    The finite-element method (FEM) has been used in scientific research of forming technological process modelling. Among the others, the process of the multistage radial forging of hollow billets has been modelled. The model includes both the thermal problem, concerning preliminary heating of the billet taking into account thermal expansion, and the deformation problem, when the billet is forged in a special machine. The latter part of the model describes such features of the process as die calibration, die movement, initial die temperature, friction conditions, etc. The results obtained can be used to define the necessary process parameters and die calibration.

  9. Structural aspect of the manifestation of thermal brittleness in a maraging steel of the EI-832 type

    NASA Astrophysics Data System (ADS)

    Schastlivtsev, V. M.; Yakovleva, I. L.; Tereshchenko, N. A.; Kruglov, A. A.

    2010-02-01

    The character of fracture, phase composition, and structure of a maraging steel of the EI-832 type in large forged pieces (90 mm and more in cross section) have been investigated. Structural factors responsible for the level of impact toughness of the steel subjected to aging in a forged state and after quenching have been revealed. It has been shown that for this steel the manifestation of thermal brittleness that is caused by precipitation of dispersed titanium carbonitrides at grain boundaries and is not eliminated upon subsequent conventional heat treatment is possible.

  10. 16. Forge building and fuel storage shed from the southwest, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Forge building and fuel storage shed from the southwest, c.1918 Photocopied from a photograph in the collection of William F. Applegate, 43 Grandview Avenue, Wallingford, Connecticut. - Eli Whitney Armory, West of Whitney Avenue, Armory Street Vicinity, Hamden, New Haven County, CT

  11. 76 FR 168 - Heavy Forged Hand Tools From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-03

    ... part 207), as most recently amended at 74 FR 2847 (January 16, 2009). \\1\\ No response to this request..., (3) hammers and sledges, and (4) picks and mattocks (56 FR 6622). Following the first five-year... antidumping duty order on imports of heavy forged hand tools from China (65 FR 48962). Following second...

  12. 76 FR 50755 - Heavy Forged Hand Tools From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-16

    ... determined on April 8, 2011 that it would conduct expedited reviews (76 FR 31631, June 1, 2011). The... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Heavy Forged Hand Tools From China Determinations On the basis of the record \\1\\ developed in...

  13. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... machined bodies. 447.22 Section 447.22 Alcohol, Tobacco Products, and Firearms BUREAU OF ALCOHOL, TOBACCO... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are...

  14. Family Health and Financial Literacy--Forging the Connection

    ERIC Educational Resources Information Center

    Braun, Bonnie; Kim, Jinhee; Anderson, Elaine A.

    2009-01-01

    Families are at-risk of or experiencing a diminished quality of living and life in current economic times and difficult decisions are required. Health and financial literacy are the basis for wise personal and public decision making. Family and consumer sciences (FCS) professionals can forge connections between health and financial literacy to…

  15. Electronic Portfolios in Teacher Education: Forging a Middle Ground

    ERIC Educational Resources Information Center

    Strudler, Neal; Wetzel, Keith

    2012-01-01

    At a time when implementation of electronic portfolios (EPs) is expanding, the issues of clarifying their purposes continue to plague teacher education programs. Are student-centered uses of EPs compatible with program assessment and accreditation efforts? Is this an either/or situation, or can a productive middle ground be forged? This article…

  16. Forging Consensus for Implementing Youth Socialization Policy in Northwest China

    ERIC Educational Resources Information Center

    Fairbrother, Gregory P.

    2011-01-01

    The goal of this article is to examine how the provincial education media in China play a role of forging consensus among local actors responsible for the implementation of new centrally-promulgated youth socialization policy. In doing so, it also explores the tension among three of the Chinese state's claims to legitimacy: economic development,…

  17. Forging an Identity over the Life-Course

    ERIC Educational Resources Information Center

    Spiteri, Damian

    2009-01-01

    Using a social constructionist approach, this study explores the self-perceptions of young men who, when at school, were classed as boys with social, emotional and behavioural difficulties (SEBD). The aim is to understand how these perceptions were forged throughout the young men's life-courses resulting in changing self-identities. The study also…

  18. Consolidation and Forging Methods for a Cryomilled Al Alloy

    NASA Astrophysics Data System (ADS)

    Newbery, A. P.; Ahn, B.; Hayes, R. W.; Pao, P. S.; Nutt, S. R.; Lavernia, E. J.

    2008-09-01

    The method used to consolidate a cryogenically ball-milled powder is critical to the retention of superior strength along with acceptable tensile ductility in the bulk product. In this study, gas-atomized Al 5083 powder was cryomilled, hot vacuum degassed, and consolidated by hot isostatic pressing (HIP) or by quasi-isostatic (QI) forging to produce low-porosity billets. The billets were then forged, either at high strain rate (without a die) or quasi-isostatically, and subsequently hot rolled to produce three 6.5-mm-thick plates. Despite extended periods at elevated temperatures and differences between the consolidation/deformation methods, a similar predominantly ultrafine grain microstructure was obtained in all three plates. The plates possessed similar ultimate tensile strengths, about 50 pct greater than standard work-hardened Al 5083. However, in terms of fracture toughness, there were significant differences between the plates. Debonding at prior cryomilled powder particle surfaces was an important fracture mechanism for “HIPped” material, leading to low toughness for crack surfaces in the plane of the plate. This effect was minimized by the implementation of double QI forging, producing plate with good isotropic fracture toughness. The type of particle boundary deformation during forging and the influence of impurities appeared to be more important in determining fracture toughness than the presence of ˜10 vol pct coarser micron-sized grains.

  19. The Valley Forge Encampment: Epic on the Schuylkill.

    ERIC Educational Resources Information Center

    Trussell, John B. B., Jr.

    Valley Forge, outside Philadelphia (Pennsylvania), has long been recognized as the site of a great victory of the human spirit. Eleven thousand men including Blacks and Indians resided there during the winter of 1777-78 and triumphed over cold, starvation, nakedness, disease, and uncertainty. The encampment site was unprepared for the tattered,…

  20. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  1. Nonadherence to the isochrony principle in forged signatures.

    PubMed

    Caligiuri, Michael P; Mohammed, Linton A; Found, Bryan; Rogers, Doug

    2012-11-30

    Highly programmed skilled movements are executed in such a way that their kinematic features adhere to certain rules referred to as minimization principles. One such principle is the isochrony principle, which states that the duration of voluntary movement remains approximately constant across a range of movement distances; that is, movement duration is independent of movement extent. The concept of isochrony suggests that some information stored in the motor program is constant, thus reducing the storage demands of the program. The aim of the present study was to examine whether forged signatures can be distinguished from genuine signatures on the basis of isochrony kinematics. Sixty writers were asked to write their own signatures and to forge model signatures representing three different writing styles: text-based, stylized, and mixed. All signatures were digitized to enable high precision dynamic analyses of stroke kinematics. Vertical stroke duration and absolute amplitude were measured for each pen stroke of the signatures using MovAlyzeR(®) software. Slope coefficients derived from simple regression models of the relationship between stroke duration and amplitude served as our measure of isochrony. The slope coefficient reflects the degree to which stroke duration increases in relation to stroke amplitude. Higher coefficients indicate greater increases in stroke duration for a given stroke amplitude and thus violate the isochrony principle. We hypothesized that the duration-amplitude coefficients for forged signatures would be significantly greater than for genuine signatures suggesting non-adherence to the isochrony principle. Results indicated that regardless of the style of the writer, genuine signatures were associated with low slope coefficients Pen strokes forming forged signatures had significantly greater duration-amplitude slope coefficients than genuine signatures. These findings suggest that when forging signatures, writers execute pen movements

  2. Processing and properties of superclean ASTM A508 Cl. 4 forgings

    SciTech Connect

    Hinkel, A.V.; Handerhan, K.J.; Manzo, G.J.; Simkins, G.P.

    1988-12-31

    Steels with improved resistance to temper embrittlement are now being produced using ``superclean`` steelmaking technology. This technology involves the use of scrap control, proper electric arc furnace and ladle refining furnace practices to produce steel with very low Mn, Si, P, S and other residual impurities such as Sn, As and Sb. This technology has been applied on a production basis to modified ASTM A508 Cl- 4 material intended for high temperature pressure vessel forgings. Processing and properties of this superclean material are reviewed. In addition, the cleanliness and mechanical properties are compared to conventionally melted A508 Cl. 4 material. The ``superclean`` A508 Cl. 4 mod. was found to meet all specification requirements. In addition, the superclean material was found to possess superior upper shelf CVN properties, a lower FATT{sub 50} and NDTT, along with superior microcleanliness compared to conventional material. Finally, the superclean material was found to be immune to temper embrittlement based on the short-term embrittlement treatments examined.

  3. TRITIUM AGING EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF STAINLESS STEEL BASE METAL AND WELDS

    SciTech Connect

    Morgan, M.

    2009-07-30

    Tritium reservoirs are constructed from welded stainless steel forgings. While these steels are highly resistant to the embrittling effects of hydrogen isotopes and helium from tritium decay; they are not immune. Tritium embrittlement is an enhanced form of hydrogen embrittlement because of the presence of helium-3 from tritium decay which nucleates as nanometer-sized bubbles on dislocations, grain boundaries, and other microstructural defects. Steels with decay helium bubble microstructures are hardened and less able to deform plastically and become more susceptible to embrittlement by hydrogen and its isotopes. Ductility, elongation-to-failure, and fracture toughness are reduced by exposures to tritium and the reductions increase with time as helium-3 builds into the material from tritium permeation and radioactive decay. Material and forging specifications have been developed for optimal material compatibility with tritium. These specifications cover composition, mechanical properties, and select microstructural characteristics like grain size, flow-line orientation, inclusion content, and ferrite distribution. For many years, the forming process of choice for reservoir manufacturing was high-energy-rate forging (HERF), principally because the DOE forging facility owned only HERF hammers. Today, some reservoir forgings are being made that use a conventional, more common process known as press forging (PF or CF). One of the chief differences between the two forging processes is strain rate: Conventional hydraulic or mechanical forging presses deform the metal at 4-8 ft/s, about ten-fold slower than the HERF process. The material specifications continue to provide successful stockpile performance by ensuring that the two forging processes produce similar reservoir microstructures. While long-term life storage tests have demonstrated the general tritium compatibility of tritium reservoirs, fracture-toughness properties of both conventionally forged and high

  4. Nanoprecipitates in Steels

    SciTech Connect

    Schneibel, Joachim H; Lu, Zhao Ping; Shim, Sang Hoon

    2007-01-01

    The creep strength of ferritic steels can be substantially improved by the incorporation of a high number density of nano-scale dispersoids. Examples for such alloys are the oxide dispersion strengthened steels MA956, MA957, and PM2000. The dispersoids in these steels contain Y and Ti, or Y and Al. They can be as small as a few nanometers in size. Processing is traditionally carried out by mechanical alloying of elemental or pre-alloyed powders mixed with Y{sub 2}O{sub 3} powder. The goal of the present research is to identify alternative ways of producing ultrafine dispersoids. One possible way is internal oxidation, in which reactive elements dissolved in a metallic matrix are selectively oxidized. Internal oxidation experiments were carried out with Fe-Y, Fe-Ti-Y, and Fe-Al-Y precursors. Microstructural analysis showed that dispersoid dimensions as small as 10 nm could be achieved. Atomized Fe-0.25 at% Y powder was internally oxidized and consolidated by hot forging. An increase in the high-temperature creep strength by {approx} 20% was observed. Since it is likely that the composition of the precursor alloys is crucial for maximizing the number density and thermal stability of the oxides, experiments allowing the rapid screening of different compositions have been initiated.

  5. Nanoprecipitates in Steels

    SciTech Connect

    Schneibel, Joachim H; Kad, Bimal

    2008-01-01

    The creep strength of ferritic steels can be substantially improved by the incorporation of a high number density of nano-scale dispersoids. Examples for such alloys are the oxide dispersion strengthened steels MA956, MA957, and PM2000. The dispersoids in these steels contain Y and Ti, or Y and Al. They can be as small as a few nanometers in size. Processing is traditionally carried out by mechanical alloying of elemental or pre-alloyed powders mixed with Y{sub 2}O{sub 3} powder. The goal of the present research is to identify alternative ways of producing ultrafine dispersoids. One possible way is internal oxidation, in which reactive elements dissolved in a metallic matrix are selectively oxidized. Internal oxidation experiments were carried out with Fe-Y, Fe-Ti-Y, and Fe-Al-Y precursors. Microstructural analysis showed that dispersoid dimensions as small as 10 nm could be achieved. Atomized Fe-0.25 at% Y powder was internally oxidized and consolidated by hot forging. An increase in the high-temperature creep strength by {approx} 20% was observed. Since it is likely that the composition of the precursor alloys is crucial for maximizing the number density and thermal stability of the oxides, experiments allowing the rapid screening of different compositions have been initiated.

  6. 2015 Accomplishments-Tritium aging studies on stainless steel. Effects of hydrogen isotopes, crack orientation, and specimen geometry on fracture toughness

    SciTech Connect

    Morgan, Michael J.

    2016-01-01

    This study reports on the effects of hydrogen isotopes, crack orientation, and specimen geometry on the fracture toughness of stainless steels. Fracture toughness variability was investigated for Type 21-6-9 stainless steel using the 7K0004 forging. Fracture toughness specimens were cut from the forging in two different geometric configurations: arc shape and disc shape. The fracture toughness properties were measured at ambient temperature before and after exposure to hydrogen gas and compared to prior studies. There are three main conclusions that can be drawn from the results. First, the fracture toughness properties of actual reservoir forgings and contemporary heats of steel are much higher than those measured in earlier studies that used heats of steel from the 1980s and 1990s and forward extruded forgings which were designed to simulate reservoir microstructures. This is true for as-forged heats as well as forged heats exposed to hydrogen gas. Secondly, the study confirms the well-known observation that cracks oriented parallel to the forging grain flow will propagate easier than those oriented perpendicular to the grain flow. However, what was not known, but is shown here, is that this effect is more pronounced, particularly after hydrogen exposures, when the forging is given a larger upset. In brick forgings, which have a relatively low amount of upset, the fracture toughness variation with specimen orientation is less than 5%; whereas, in cup forgings, the fracture toughness is about 20% lower than that forging to show how specimen geometry affects fracture toughness values. The American Society for Testing Materials (ASTM) specifies minimum specimen section sizes for valid fracture toughness values. However, sub-size specimens have long been used to study tritium effects because of the physical limitation of diffusing hydrogen isotopes into stainless steel at mild temperatures so as to not disturb the underlying forged microstructure. This study shows

  7. Microstructure development during conventional and isothermal hot forging of a near-gamma titanium aluminide

    SciTech Connect

    Semiatin, S.L. ); Seetharaman, V. ); Jain, V.K. . Mechanical and Aerospace Engineering Dept.)

    1994-12-01

    The breakdown of the lamellar preform microstructure in the ingot metallurgy near-gamma titanium aluminide, Ti-45.5Al-2Cr-2Nb (atomic percent), was investigated. Microstructures developed during canned, conventional hot forging were compared to those from isothermal hot forging. The higher rate of deformation in conventional forging led to considerably finer and almost completely broken-down structures in the as-forged condition. Several nontraditional approaches, including the isothermal forming of a metastable microstructure (so-called alpha forging'') and the inclusion of a short static recrystallization anneal during forging, were found to produce a more fully broken-down structure in as-isothermally forged conditions. Despite the noticeable microstructure differences after forging, a conventionally and isothermally forged material responded similarly during heat treatment. In both cases, almost totally recrystallized structures of either equiaxed gamma or transformed alpha grains surrounded by fine gamma grains were produced depending on the heat-treatment temperature. Metallography on forged and heat-treated pancake macroslices was useful in delineating small differences in composition not easily detected by analytical methods.

  8. First Results of Energy Saving at Process Redesign of Die Forging Al-Alloys

    SciTech Connect

    Pepelnjak, Tomaz; Kuzman, Karl; Kokol, Anton

    2011-05-04

    The contribution deals with eco-friendly solutions for shortened production chains of forging light alloys. During the die forging operations a remarkable amount of material goes into the flash and later on into chips during finish machining. These low value side products are rich with embedded energy therefore recycling or reprocessing could be very energy saving procedure.In cooperation with a die forging company a shortened reprocessing cycle has been studied starting from re-melting the forging flash and without additional heating to cast preforms for subsequent die forging. As such preforms have not as good formability characteristics as those done from extruded billets the isothermal forging process has been adopted. First results showed that without cracks and other defects the formability is sufficient for a broad spectrum of forgings.To improve the formability a homogenization process of cast preforms has been implemented. As the process started immediately after casting, amount of additional energy for heating was minimized. To reduce voids forging process was redesigned in a way to assure greater hydrostatic pressures in parts during forging. First results were promising therefore research is going towards improving processes without adding significantly more energy as it is needed for casting with homogenization and die forging.

  9. Dissolution and redistribution of hydrogen in steel

    SciTech Connect

    Astaf`ev, A.A.

    1995-11-01

    The danger of flakes initiated by hydrogen dissolved in steel may arise in the production of forgings from alloyed steels. Hydrogen penetrates steel in melting, heat treatment, welding, galvanizing, and pickling and during operation in aggressive media, which reduces the ductility and increases the probability of brittle failure. It is of interest from the standpoint of practice and theory to investigate the possibility of evaluating the amount of hydrogen dissolved in steel and capable of diffusion and to analyze the redistribution and penetration of hydrogen into pores and collectors. In this case atomic hydrogen recombines and transforms into molecular hydrogen, which does not cause flakes or hydrogen embrittlement. This problem is considered in the present work.

  10. Performance Assessment Method for a Forged Fingerprint Detection Algorithm

    NASA Astrophysics Data System (ADS)

    Shin, Yong Nyuo; Jun, In-Kyung; Kim, Hyun; Shin, Woochang

    The threat of invasion of privacy and of the illegal appropriation of information both increase with the expansion of the biometrics service environment to open systems. However, while certificates or smart cards can easily be cancelled and reissued if found to be missing, there is no way to recover the unique biometric information of an individual following a security breach. With the recognition that this threat factor may disrupt the large-scale civil service operations approaching implementation, such as electronic ID cards and e-Government systems, many agencies and vendors around the world continue to develop forged fingerprint detection technology, but no objective performance assessment method has, to date, been reported. Therefore, in this paper, we propose a methodology designed to evaluate the objective performance of the forged fingerprint detection technology that is currently attracting a great deal of attention.

  11. West Flank Coso, CA FORGE ArcGIS data 2

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    archive of ArcGIS data from the West Flank FORGE site located in Coso, California. Archive contains: 8 shapefiles polygon of the 3D geologic model polylines of the traces 3D modeled faults polylines of the fault traces from Duffield and Bacon, 1980 polygon of the West Flank FORGE site polylines of the traces of the geologic cross-sections (cross-sections in a separate archive in the GDR) polylines of the traces of the seismic reflection profiles through and adjacent to the West Flank site (seismic reflection profiles in a separate archive in the GDR) points of the well collars in and around the West Flank site polylines of the surface expression of the West Flank well paths

  12. Crack toughness evaluation of hot pressed and forged beryllium.

    NASA Technical Reports Server (NTRS)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.

    1973-01-01

    Fracture toughness tests at room temperature were made on three-point loaded beryllium bend specimens cut from hot pressed block and a forged disk. These specimens had plane proportions conforming to ASTM E 399 and covered a thickness range of from 1/32 to 1/2 in. Two sets of bend specimens were tested, one having fatigue cracks and the other 0.5 mil radius notches. One objective of the investigation was the development of techniques to produce fatigue cracks in accordance with the procedures specified in ASTM E 399. This objective was achieved for the hot pressed material. In plane cracks were not consistently produced in the specimens cut from forged stock.

  13. Studies of Damascus steel blades: Part I. Experiments on reconstructed blades

    SciTech Connect

    Verhoeven, J.D.; Pendray, A.H. )

    1993-04-01

    In a recent article the authors demonstrated that the striking pattern on genuine Damascus blades can be reproduced by forging small crucible solidified steel ingots, but the origin of the cementite particles that form the pattern was not discussed. Experiments are presented here that examine the evolution of the cementite particle formation during the forging process. In addition, a comparison study was done on blades formed from vacuum induction-melted chill cast steels of similar compositions to investigate the role of reduced dendrite spacings. The experiments provide evidence that the cementite particles that produce the bands are formed in the forging process by precipitation from the austenite in planar sheets of clustered particles, with the sheets spaced at a distance corresponding to the primary dendrite spacing inherited from the ingot. The experiments are shown to support the hypothesis that the cluster sheet formation in Damascus steel is a type of carbide banding: the segregated impurity elements of the small ingots are deformed into planar arrays on forging and somehow cause the cementite to nucleate along the planar arrays during the cyclic thermomechanical forging process.

  14. Open-die forging of structurally porous sandwich panels

    SciTech Connect

    Elzey, D.M.; Wadley, H.N.G.

    1999-10-01

    Structurally porous metal sandwich panels consisting of dense face sheets and porous cores of controlled relative density can be manufactured by trapping inert gas during hot isostatic pressing and modifying its distribution via subsequent thermomechanical forming. A plane-strain solution for analyzing the open-die forging of such a plastically compressible sandwich panel is developed. An effective yield potential for the face sheet/core sandwich is constructed from the Mises yield criterion for the rigid-plastic face sheet and Doraivelu et al's density-dependent yield function for the compressible core. This effective constitutive response is used in a classical slab analysis of open-die forging. The analysis predicts the upsetting force and the distributions of pressure, core relative density, and average stresses within both the face sheet and the core. During upsetting, a zone of fully constrained material (i.e., with zero lateral strain) is predicted to occur at the center of the workpiece, and this densifies first. A densification front then advances laterally from the panel center toward the outer edges. The nonuniform densification complicates the use of forging for the production of components requiring a uniform density core.

  15. Sinter-forging of nanocrystalline zirconia. 1: Experimental

    SciTech Connect

    Hague, D.C.; Mayo, M.J.

    1997-01-01

    Nanocrystalline (15 nm) yttria (3 mol%)-stabilized zirconia (3Y-TZP) was sinter-forged under conditions of varying temperature (1,050--1,200 C), plastic strain rate (5 {times} 10{sup {minus}5} to 2 {times} 10{sup {minus}3} s{sup {minus}1}), and green density (33--48%), using constant-crosshead-speed tests, constant-load (i.e., load-and-hold) tests, and constant-loading-rate tests. The densification and pore size evolution results indicate that plastic strain is largely responsible for elimination of large pores, while diffusional mechanisms control the elimination of small pores. Grain growth during sinter-forging is observed to be dependent solely on porosity during intermediate-stage sintering. Once the powder compact enters final-stage sintering, however, both static (time- and temperature-dependent) and dynamic (plastic-strain-dependent) grain growth take place, greatly accelerating the overall rate of grain growth. The use of fast strain rates to impose plastic strain before the onset of dynamic grain growth is proposed as a method of preserving small grain sizes during sinter-forging.

  16. The Flow Behavior and Microstructural Evolution of Ti-5Al-5Mo-5V-3Cr during Subtransus Isothermal Forging

    NASA Astrophysics Data System (ADS)

    Jones, N. G.; Dashwood, R. J.; Dye, D.; Jackson, M.

    2009-08-01

    High-strength metastable β alloys, for example, Ti-5Al-5Mo-5V-3Cr, have replaced steel as the material of choice for large components, such as the main truck beam on the latest generation of airframes. The production of these components is carried out by hot near-net-shape forging, during which process variable control is essential to achieve the desired microstructural condition and subsequent mechanical properties. The flow behavior and microstructural evolution during subtransus isothermal forging of Ti-5Al-5Mo-5V-3Cr has been investigated for two different starting microstructures and analysis has incorporated previously published results. The flow behavior, irrespective of initial microstructural condition, is found to be very similar at strains ≥0.35. It is thought that this is due to a common microstructural state being reached, where dynamic recovery of the β phase is the dominating deformation mechanism. At strains <0.35, the flow behavior is believed to be dominated by the morphology and volume fraction of the α phase. Small globular α particles are thought to have little effect on the flow behavior, while the observed flow softening is directly linked to the fragmentation of acicular α precipitates.

  17. Influence of Processing Parameters on Grain Size Evolution of a Forged Superalloy

    NASA Astrophysics Data System (ADS)

    Reyes, L. A.; Páramo, P.; Salas Zamarripa, A.; de la Garza, M.; Guerrero-Mata, M. P.

    2016-01-01

    The microstructure evolution of nickel-based superalloys has a great influence on the mechanical behavior during service conditions. Microstructure modification and the effect of process variables such as forging temperature, die-speed, and tool heating were evaluated after hot die forging of a heat-resistant nickel-based alloy. Forging sequences in a temperature range from 1253 to 1323 K were considered through experimental trials. An Avrami model was applied using finite element data to evaluate the average grain size and recrystallization at different evolution zones. It was observed that sequential forging at final temperatures below 1273 K provided greater grain refinement through time-dependent recrystallization phenomena. This investigation was aim to explore the influence of forging parameters on grain size evolution in order to design a fully homogenous and refined microstructure after hot die forging.

  18. Net-Shape Forging of Aerofoil Blade based on Flash Trimming and Compensation methods

    SciTech Connect

    Lu, B.; Ou, H.; Armstrong, C. G.

    2011-05-04

    In this research, an automatic blade forging die shape optimisation system was developed by using direct compensation and flash trimming algorithms and integrating with the DEFORM 3D software package. To validate the developed system, a 3D blade forging case problem was simulated and optimised with and without the consideration of trimming simulation. The results were compared with actual measurement data of the forged aerofoil blade with excellent results obtained with the fast trimming simulation procedure used.

  19. THE EFFECTS OF HYDROGEN, TRITIUM, AND HEAT TREATMENT ON THE DEFORMATION AND FRACTURE TOUGHNESS PROPERTIES OF STAINLESS STEEL

    SciTech Connect

    Morgan, M.; Tosten, M.; Chapman, G.

    2013-09-06

    The deformation and fracture toughness properties of forged stainless steels pre-charged with tritium were compared to the deformation and fracture toughness properties of the same steels heat treated at 773 K or 873 K and precharged with hydrogen. Forged stainless steels pre-charged with tritium exhibit an aging effect: Fracture toughness values decrease with aging time after precharging because of the increase in concentration of helium from tritium decay. This study shows that forged stainless steels given a prior heat treatment and then pre-charged with hydrogen also exhibit an aging effect: Fracture toughness values decrease with increasing time at temperature. A microstructural analysis showed that the fracture toughness reduction in the heat-treated steels was due to patches of recrystallized grains that form within the forged matrix during the heat treatment. The combination of hydrogen and the patches of recrystallized grains resulted in more deformation twinning. Heavy deformation twinning on multiple slip planes was typical for the hydrogen-charged samples; whereas, in the non-charged samples, less twinning was observed and was generally limited to one slip plane. Similar effects occur in tritium pre-charged steels, but the deformation twinning is brought on by the hardening associated with decay helium bubbles in the microstructure.

  20. Microstructural, mechanical, corrosion and cytotoxicity characterization of the hot forged FeMn30(wt.%) alloy.

    PubMed

    Čapek, Jaroslav; Kubásek, Jiří; Vojtěch, Dalibor; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-01-01

    An interest in biodegradable metallic materials has been increasing in the last two decades. Besides magnesium based materials, iron-manganese alloys have been considered as possible candidates for fabrication of biodegradable stents and orthopedic implants. In this study, we prepared a hot forged FeMn30 (wt.%) alloy and investigated its microstructural, mechanical and corrosion characteristics as well as cytotoxicity towards mouse L 929 fibroblasts. The obtained results were compared with those of iron. The FeMn30 alloy was composed of antiferromagnetic γ-austenite and ε-martensite phases and possessed better mechanical properties than iron and even that of 316 L steel. The potentiodynamic measurements in simulated body fluids showed that alloying with manganese lowered the free corrosion potential and enhanced the corrosion rate, compared to iron. On the other hand, the corrosion rate of FeMn30 obtained by a semi-static immersion test was significantly lower than that of iron, most likely due to a higher degree of alkalization in sample surrounding. The presence of manganese in the alloy slightly enhanced toxicity towards the L 929 cells; however, the toxicity did not exceed the allowed limit and FeMn30 alloy fulfilled the requirements of the ISO 10993-5 standard. PMID:26478385

  1. Closed Die Deformation Behavior of Cylindrical Iron-Alumina Metal Matrix Composites During Cold Sinter Forging

    NASA Astrophysics Data System (ADS)

    Prasanna Kumar, Undeti Jacob; Gupta, Pallav; Jha, Arun Kant; Kumar, Devendra

    2015-09-01

    The present paper aims to study the closed die deformation behavior of cylindrical Fe-Al2O3 metal matrix composites (MMCs). Closed die was manufactured by machining the high carbon steel block followed by oil quenching and then finishing. Samples sintered at a temperature of 1100 °C for 1 h were characterized with X-ray diffraction and scanning electron microscopy, which showed the formation of Fe, Al2O3 and nano size FeAl2O4 phases respectively. Density and hardness of the composite samples were determined after sintering. Closed die deformation studies of the prepared composite samples were carried under three different interfacial frictional conditions i.e. dry, solid lubricating and liquid lubricating. Hardness, density and metallographic characterizations were also done for the deformed samples. On comparing the micrographs of the samples before and after deformation it was revealed that in deformed specimens recrystallization has taken place due to the difference in the energy between the strained iron matrix and unstrained alumina reinforcement during closed die forging process. Experimental density of the samples was also verified with the theoretical density using the standard equations. It is expected that the results of the present investigations will be helpful in developing quality MMC components for wide industrial applications.

  2. Effect of Variants of Thermomechanical Working and Annealing Treatment on Titanium Alloy Ti6Al4V Closed Die Forgings

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Kumar, P. Ram

    2016-06-01

    Performance of titanium alloy Ti6Al4V pressure vessels made of closed die forged domes of route `B' (multiple step forged and mill annealed) is reported to be better than route `A' (single/two step forged and mill annealed). Analysis revealed that forgings processed through route `B' have uniformity in microstructure and yield strength at various locations within the forging, as compared to that of route `A.' It is attributed to in-process recrystallization (dynamic as well as static) of route `B' forgings as compared to limited recrystallization of route `A' forgings. Further, post-forging recrystallization annealing (RA) effect is found to be more significant for route `A' forgings in achieving uniform microstructure and mechanical properties, since route `B' forgings have already undergone similar phenomenon during the thermomechanical working process itself. Considering prime importance of yield strength, statistical scatter in yield strength values within the forgings have been evaluated for forgings of both the routes. Standard deviation in the yield strength of route `B' forgings was lower (<10 MPa) as compared to route `A' (>15 MPa), which later became lower (~10 MPa) after RA with a minor decrease in yield strength. The present work discusses these variants of thermomechanical processing along with annealing to achieve better uniformity in properties and microstructure.

  3. West Flank Coso, CA FORGE 3D geologic model

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    This is an x,y,z file of the West Flank FORGE 3D geologic model. Model created in Earthvision by Dynamic Graphic Inc. The model was constructed with a grid spacing of 100 m. Geologic surfaces were extrapolated from the input data using a minimum tension gridding algorithm. The data file is tabular data in a text file, with lithology data associated with X,Y,Z grid points. All the relevant information is in the file header (the spatial reference, the projection etc.) In addition all the fields in the data file are identified in the header.

  4. Sinter-forging characteristics of fine-grained zirconia

    SciTech Connect

    Panda, P.C.; Wang, J.; Raj, R.

    1988-12-01

    Powder preforms of zirconia, containing 2.85 mol% yttria, were sinter-forged in simple uniaxial compression at 1400/sup 0/C by applying constant displacement rates to the specimens. Shear and densification strains and the uniaxial stress were measured as a function of time. In contrast with alumina and silicon nitride, zirconia appears to densify by a dislocation mechanism. As a consequence, the densification rate is linked to the applied strain rather than to the applied hydrostatic pressure: the powder compact requires a critical amount of compressive strain to consolidate to full density, irrespective of the strain rate or the stress at which that strain is applied.

  5. Snake River Plain FORGE Well Data for USGS-142

    DOE Data Explorer

    Robert Podgorney

    2015-11-23

    Well data for the USGS-142 well located in eastern Snake River Plain, Idaho. This data collection includes lithology reports, borehole logs, and photos of rhyolite core samples. This collection of data has been assembled as part of the site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. They were assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL).

  6. A New Method for Controlling Billet Temperature During Isothermal Die Forging of a Complex Superalloy Casing

    NASA Astrophysics Data System (ADS)

    Lin, Y. C.; Wu, Xian-Yang

    2015-09-01

    Isothermal die forging is one of near net-shape metal-forming technologies. Strict control of billet temperature during isothermal die forging is a guarantee for the excellent properties of final product. In this study, a new method is proposed to accurately control the billet temperature of complex superalloy casing, based on the finite element simulation and response surface methodology (RSM). The proposed method is accomplished by the following two steps. Firstly, the thermal compensation process is designed and optimized to overcome the inevitable heat loss of dies during hot forging. i.e., the layout and opening time of heaters assembled on die sleeves are optimized. Then, the effects of forging speed (the pressing velocity of hydraulic machine) and its changing time on the maximum billet temperature are discussed. Furthermore, the optimized forging speed and its changing time are obtained by RSM. Comparisons between the optimized and conventional die forging processes indicate that the proposed method can effectively control the billet temperature within the optimal forming temperature range. So, the optimized die forging processes can guarantee the high volume fraction of dynamic recrystallization, and restrict the rapid growth of grains in the forged superalloy casing.

  7. Forging; Heat Treating and Testing; Technically Oriented Industrial Materials and Process 1: 5898.05.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    The course provides students with advanced and exploratory experience in the area of plastic deformation of metals and in the changing of the physical characteristics of metals by the controlled application and timed removal of heat. Course content includes goals, specific objectives, safety in forge work, forging tools and equipment, industrial…

  8. 76 FR 30200 - Forging Machines; Extension of the Office of Management and Budget's (OMB) Approval of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-24

    ... Order No. 5-2010 (72 FR 55355). Signed at Washington, DC, on May 19, 2011. David Michaels, Assistant... Occupational Safety and Health Administration Forging Machines; Extension of the Office of Management and... contained in the Forging Machines Standard (29 CFR 1910.218). The paperwork provisions of the...

  9. Winter Weather at Valley Forge 1777-1778: A Lesson in Climatic Reconstruction.

    ERIC Educational Resources Information Center

    Ansley, Mary Jane; Pritchard, Sandra F.

    1987-01-01

    Notes that the story of George Washington's encampment at Valley Forge is seldom told without reference to the bitter cold winter Washington and his troops endured. Shows how to use historical reports of weather information to allow students to judge for themselves whether the winter at Valley Forge then was harsher than winters in the same area…

  10. Microstructure Modeling of a Ni-Fe-Based Superalloy During the Rotary Forging Process

    NASA Astrophysics Data System (ADS)

    Loyda, A.; Hernández-Muñoz, G. M.; Reyes, L. A.; Zambrano-Robledo, P.

    2016-06-01

    The microstructure evolution of Ni-Fe superalloys has a great influence on the mechanical behavior during service conditions. The rotary forging process offers an alternative to conventional bulk forming processes where the parts can be rotary forged with a fraction of the force commonly needed by conventional forging techniques. In this investigation, a numerical modeling of microstructure evolution for design and optimization of the hot forging operations has been used to manufacture a heat-resistant nickel-based superalloy. An Avrami model was implemented into finite element commercial platform DEFORM 3D to evaluate the average grain size and recrystallization during the rotary forging process. The simulations were carried out considering three initial temperatures, 980, 1000, and 1050 °C, to obtain the microstructure behavior after rotary forging. The final average grain size of one case was validated by comparing with results of previous experimental work of disk forging operation. This investigation was aimed to explore the influence of the rotary forging process on microstructure evolution in order to obtain a homogenous and refined grain size in the final component.

  11. Final Technical Report: Intensive Quenching Technology for Heat Treating and Forging Industries

    SciTech Connect

    Aronov, Michael A.

    2005-12-21

    Intensive quenching (IQ) process is an alternative way of hardening (quenching) steel parts through the use of highly agitated water and then still air. It was developed by IQ Technologies, Inc. (IQT) of Akron, Ohio. While conventional quenching is usually performed in environmentally unfriendly oil or water/polymer solutions, the IQ process uses highly agitated environmentally friendly water or low concentration water/mineral salt solutions. The IQ method is characterized by extremely high cooling rates of steel parts. In contrast to conventional quenching, where parts cool down to the quenchant temperature and usually have tensile or neutral residual surface stresses at the end of quenching. The IQ process is interrupted when the part core is still hot and when there are maximum compressive stresses deep into the parts, thereby providing hard, ductile, better wear resistant parts. The project goal was to advance the patented IQ process from feasibility to commercialization in the heat-treating and forging industries to reduce significantly energy consumption and environmental impact, to increase productivity and to enhance economic competitiveness of these industries as well as Steel, Metal Casting and Mining industries. To introduce successfully the IQ technology in the U.S. metal working industry, the project team has completed the following work over the course of this project: A total of 33 manufacturers of steel products provided steel parts for IQ trails. IQT conducted IQ demonstrations for 34 different steel parts. Our customers tested intensively quenched parts in actual field conditions to evaluate the product service life and performance improvement. The data obtained from the field showed the following: Service life (number of holes punched) of cold-work punches (provided by EHT customer and made of S5 shock-resisting steel) was improved by two to eight times. Aluminum extrusion dies provided by GAM and made of hot work H-13 steel outperformed the

  12. A novel process for breakdown forging of coarse-grain intermetallic alloys

    SciTech Connect

    Semiatin, S.L. . Materials Directorate); McQuay, P.A. . Asian Office of Aerospace R and D); Seetharaman, V. )

    1993-11-01

    The objective of the present work was to develop a novel hot forging process for breakdown of high-temperature intermetallic alloys which exhibit dynamic recrystallization during hot working. During typical forging processes in hydraulic processes, be they based on isothermal or conventional approaches, the ram speed (or sometimes the effective strain rate) is held constant during the forging stroke. In the method introduced here, the ram speed is increased substantially during the forging stroke as the material recrystallizes to a finer-grained structure and its hot workability increases. By this means, fracture is avoided, grain size is reduced, and processing time is decreased, thus improving material quality and reducing cost. The material used to develop and demonstrate the novel forging process was the single phase gamma titanium aluminide, Ti-51Al-2Mn.

  13. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    SciTech Connect

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-04

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  14. Tensile properties of the modified 13Cr martensitic stainless steels

    NASA Astrophysics Data System (ADS)

    Mabruri, Efendi; Anwar, Moch. Syaiful; Prifiharni, Siska; Romijarso, Toni B.; Adjiantoro, Bintang

    2016-04-01

    This paper reports the influence of Mo and Ni on the tensile properties of the modified 13Cr martensitic stainless steels in tempered condition. Four steels with different content of Mo and Ni were prepared by induction melting followed by hot forging, quenching and tempering. The experimental results showed that the addition of about 1% and 3% Mo has a beneficial effect to increase both the tensile strength and the elongation of the steels. On the contrary, the addition of about 3% Ni into the martensitic stainless steel results in decreasing of both the tensile strength and the elongation. Among the alloys investigated the 13Cr3Mo type steel exhibited largest tensile strength of 1348 MPa and largest elongation of 12%. The observation on the tensile fractured surfaces by using scanning electron microscope supported these findings.

  15. The magnetic properties of seamless steel pipe

    NASA Astrophysics Data System (ADS)

    Willcock, S. N. M.; Tanner, B. K.; Mundell, P. A.

    1987-03-01

    The magnetic and metallurgical properties of seamless pipe steel have been investigated as a function of position around the pipe circumference. No changes in magnetic properties were found to be associated with the four cycle spiral variations in pipe wall thickness introduced during forging. A weaker single cycle thickness variation was accompanied by a change both in magnetic properties and pearlite fraction. The coercive field predicted from an empirical relationship between grain size and ferrite and pearlite fractions was found to be in excellent agreement with that measured experimentally.

  16. Pillars of Power: Silver and Steel of the Ottoman Empire.

    NASA Astrophysics Data System (ADS)

    Nerantzis, N.

    The Ottoman Empire was forged over disintegrating Byzantium, stretching across Anatolia and the Balkans and ruled for almost five centuries. One crucial parameter that allowed for its quick expansion has been a combination of economic wealth and superiority of armed forces. The Ottomans succeeded in both sectors by promoting innovative technology in the field of silver and steel production for supplying their monetary system and weapons industry. Rich mines and smelting workshops provided increased output in metals, allowing for quick expansion and economic growth. Some of the major centres for silver and steel production are being discussed in this paper in conjunction with analytical data from smelting residues.

  17. 3D Finite Element Analysis of Spider Non-isothermal Forging Process

    NASA Astrophysics Data System (ADS)

    Niu, Ling; Wei, Wei; Wei, Kun Xia; Alexandrov, Igor V.; Hu, Jing

    2016-05-01

    The differences of effective stress, effective strain, velocity field, and the load-time curves between the spider isothermal and non-isothermal forging processes are investigated by making full use of 3D FEA, and verified by the production experiment of spider forging. Effective stress is mainly concentrated on the pin, and becomes lower closer to the front of the pin. The maximum effective strain in the non-isothermal forging is lower than that in the isothermal. The great majority of strain in the non-isothermal forging process is 1.76, which is larger than the strain of 1.31 in the isothermal forging. The maximum load required in the isothermal forging is higher than that in the non-isothermal. The maximum experimental load and deformation temperature in the spider production are in good agreement with those in the non-isothermal FEA. The results indicate that the non-isothermal 3D FEA results can guide the design of the spider forging process.

  18. 3D Finite Element Analysis of Spider Non-isothermal Forging Process

    NASA Astrophysics Data System (ADS)

    Niu, Ling; Wei, Wei; Wei, Kun Xia; Alexandrov, Igor V.; Hu, Jing

    2016-06-01

    The differences of effective stress, effective strain, velocity field, and the load-time curves between the spider isothermal and non-isothermal forging processes are investigated by making full use of 3D FEA, and verified by the production experiment of spider forging. Effective stress is mainly concentrated on the pin, and becomes lower closer to the front of the pin. The maximum effective strain in the non-isothermal forging is lower than that in the isothermal. The great majority of strain in the non-isothermal forging process is 1.76, which is larger than the strain of 1.31 in the isothermal forging. The maximum load required in the isothermal forging is higher than that in the non-isothermal. The maximum experimental load and deformation temperature in the spider production are in good agreement with those in the non-isothermal FEA. The results indicate that the non-isothermal 3D FEA results can guide the design of the spider forging process.

  19. Process Modelling of IN718 for Free Forging

    SciTech Connect

    Yoshida, Hiroaki; Hatta, Takeshi; Hironaka, Tomohisa; Isogawa, Sachihiro; Sekiguchi, Hideaki

    2007-05-17

    Ni based alloy IN718 is important material used for engine shafts, turbine disks of gas turbine engines. The grain refining of the IN718 becomes important because of the improvement of reliability. We have developed newly advanced {delta} process to obtain the grain of less than 22.5 {mu} m (ASTM No.8.0) even after solution treatment. Furthermore we have developed the microstructural prediction system of IN718 for the process modelling. In this paper, the advanced {delta} process and it's process modelling in the turbine disk forging were reported. As the result, we could obtain successful fine microstructure less than 22.5 {mu} m after solution treatment in turbine disk.

  20. Automatic feature extraction from micrographs of forged superalloys

    NASA Astrophysics Data System (ADS)

    Berhuber, E.; Rinnhofer, A.; Stockinger, M.; Benesova, W.; Jakob, G.

    2008-07-01

    The manual determination of metallurgical parameters of forged superalloys can be dramatically improved by automatic, image-processing-based feature extraction. With the proposed methods, the typical errors during grain size estimation for Inconel 718 and Allvac 718Plus ™ , caused by twins and other artifacts like scratches, can be eliminated. Different processing strategies for grain size estimation allow the application of a wide range of ASTM grain size numbers from G3 to G12 with the typical variations in the manifestation of metallurgical details and the magnification-related limitations of image quality. Intercept counting strategies show advantages for samples with pronounced anisotropy and can produce detailed statistics on grain orientation. In addition to a single grain size number, grain size histograms offer a more precise description of the material properties.

  1. Optimizing noise control strategy in a forging workshop.

    PubMed

    Razavi, Hamideh; Ramazanifar, Ehsan; Bagherzadeh, Jalal

    2014-01-01

    In this paper, a computer program based on a genetic algorithm is developed to find an economic solution for noise control in a forging workshop. Initially, input data, including characteristics of sound sources, human exposure, abatement techniques, and production plans are inserted into the model. Using sound pressure levels at working locations, the operators who are at higher risk are identified and picked out for the next step. The program is devised in MATLAB such that the parameters can be easily defined and changed for comparison. The final results are structured into 4 sections that specify an appropriate abatement method for each operator and machine, minimum allowance time for high-risk operators, required damping material for enclosures, and minimum total cost of these treatments. The validity of input data in addition to proper settings in the optimization model ensures the final solution is practical and economically reasonable. PMID:24934422

  2. Physics and Technological Training in Bulgarian Forge Craft

    NASA Astrophysics Data System (ADS)

    Petkova, Petya N.; Velcheva, Keranka G.

    2010-01-01

    The contemporary world regenerates and preserves the traditions of decorative—applied art and the national crafts. This brings up young generation and helps them to uncover the sources of national culture. In the commonly educational system the technological training realizes succession of new methods for national and applied art. The aim is examination of the national crafts as technological processes for cultivation of different metal constructions. There are enforced physical laws here. Seven basic groups of forging methods consider in Bulgarian tradition craft as heat treatment, plastic deformation and applying of different tensions. This gives information about morphology of construction after applying of stress, enlarging or decreasing of the linear sizes, structure change and the change of physical and mechanical properties.

  3. Crack toughness evaluation of hot pressed and forged beryllium

    NASA Technical Reports Server (NTRS)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.

    1971-01-01

    Beryllium fracture toughness test specimens were fatigue cracked using reversed cycling with a compression load two to three times the tension load. In worked beryllium, textures may be produced which result in fatigue cracks that are out of plane with the starter notch. Specimens of hot pressed stock exhibited load displacement records which were nonlinear throughout their course. Fracture specimens of both hot pressed and forged stock showed essentially no reduction of thickness and the fracture surfaces were flat and normal to the load axis. However, the stress intensity factor at maximum load increased with decreasing thickness. Load-displacement and electric potential records for the hot pressed beryllium specimens exhibited several anomalies such as negative residual crack mouth displacements and a decrease in electrical potential with increasing load.

  4. Snake River Plain FORGE Well Data for WO-2

    DOE Data Explorer

    Robert Podgorney

    1991-07-29

    Well data for the WO-2 well located in eastern Snake River Plain, Idaho. This data collection includes lithology reports, borehole logs, temperature at depth data, neutron density and gamma data, and rock strength parameters for the WO-2 well. This collection of data has been assembled as part of the site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. They were assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL).

  5. Snake River Plain FORGE Well Data for INEL-1

    DOE Data Explorer

    Robert Podgorney

    1979-03-01

    Well data for the INEL-1 well located in eastern Snake River Plain, Idaho. This data collection includes caliper logs, lithology reports, borehole logs, temperature at depth data, neutron density and gamma data, full color logs, fracture analysis, photos, and rock strength parameters for the INEL-1 well. This collection of data has been assembled as part of the site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. They were assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL).

  6. Approximate-model based estimation method for dynamic response of forging processes

    NASA Astrophysics Data System (ADS)

    Lei, Jie; Lu, Xinjiang; Li, Yibo; Huang, Minghui; Zou, Wei

    2015-03-01

    Many high-quality forging productions require the large-sized hydraulic press machine (HPM) to have a desirable dynamic response. Since the forging process is complex under the low velocity, its response is difficult to estimate. And this often causes the desirable low-velocity forging condition difficult to obtain. So far little work has been found to estimate the dynamic response of the forging process under low velocity. In this paper, an approximate-model based estimation method is proposed to estimate the dynamic response of the forging process under low velocity. First, an approximate model is developed to represent the forging process of this complex HPM around the low-velocity working point. Under guaranteeing the modeling performance, the model may greatly ease the complexity of the subsequent estimation of the dynamic response because it has a good linear structure. On this basis, the dynamic response is estimated and the conditions for stability, vibration, and creep are derived according to the solution of the velocity. All these analytical results are further verified by both simulations and experiment. In the simulation verification for modeling, the original movement model and the derived approximate model always have the same dynamic responses with very small approximate error. The simulations and experiment finally demonstrate and test the effectiveness of the derived conditions for stability, vibration, and creep, and these conditions will benefit both the prediction of the dynamic response of the forging process and the design of the controller for the high-quality forging. The proposed method is an effective solution to achieve the desirable low-velocity forging condition.

  7. [Research on the temperature field detection method of large cylinder forgings during heat treatment process based on infrared spectra].

    PubMed

    Zhang, Yu-Cun; Fu, Xian-Bin; Liu, Bin; Qi, Yan-De; Zhou, Shan

    2013-01-01

    In order to grasp the changes of the forging's temperature field during heat treatment, a temperature field detection method based on infrared spectra for large cylinder forgings is proposed in the present paper. On the basis of heat transfer a temperature field model of large barrel forgings was established by the method of separating variables. Using infrared spectroscopy the large forgings temperature measurement system was built based on the three-level interference filter. The temperature field detection of forging was realized in its heat treatment by combining the temperature data and the forgings temperature field detection model. Finally, this method is feasible according to the simulation experiment. The heating forging temperature detection method can provide the theoretical basis for the correct implementation of the heat treatment process. PMID:23586224

  8. Engine Performance of Precision-forged, Electropolished and Machined Blades of Nimonic 80 and 80A Alloys

    NASA Technical Reports Server (NTRS)

    Sikora, Paul F; Johnston, James R

    1955-01-01

    An investigation was conducted to determine the effect of electropolishing precision-forged blades and of machining blades from oversize forgings on the engine performance of Nimonic 80 and Nimonic 80A turbine blades. These blades, along with precision-forged blades, were run in a J33-9 turbojet engine. The tests resulted in the following conclusions: (1) Electropolishing of precision-forged blades did not improve engine life relative to the life of nonelectropolished blades. (2) Machining blades from oversize forgings did not improve the engine life of precision-forged blades. (3) The precision-forging and heat-treating practice used in fabricating the blades investigated was such that the surface roughness and oxide penetration was so slight, approximately 0.0005 inch in depth, as to preclude any benefits derived from surface removal by electropolishing or machining.

  9. Hot Superplastic Powder Forging for Transparent nanocrystalline Ceramics

    SciTech Connect

    Cannon, W. Roger

    2006-05-22

    The program explored a completely new, economical method of manufacturing nanocrystalline ceramics, Hot Superplastic Powder Forging (HSPF). The goal of the work was the development of nanocrystalline/low porosity optically transparent zirconia/alumina. The high optical transparency should result from lack of grain boundary scattering since grains will be smaller than one tenth the wavelength of light and from elimination of porosity. An important technological potential for this process is manufacturing of envelopes for high-pressure sodium vapor lamps. The technique for fabricating monolithic nanocrystalline material does not begin with powder whose particle diameter is <100 nm as is commonly done. Instead it begins with powder whose particle diameter is on the order of 10-100 microns but contains nanocrystalline crystallites <<100 nm. Spherical particles are quenched from a melt and heat treated to achieve the desired microstructure. Under a moderate pressure within a die or a mold at temperatures of 1100C to 1300C densification is by plastic flow of superplastic particles. A nanocrystalline microstructure results, though some features are greater than 100nm. It was found, for instance, that in the fully dense Al2O3-ZrO2 eutectic specimens that a bicontinuous microstructure exists containing <100 nm ZrO2 particles in a matrix of Al2O3 grains extending over 1-2 microns. Crystallization, growth, phase development and creep during hot pressing and forging were studied for several compositions and so provided some details on development of polycrystalline microstructure from heating quenched ceramics.

  10. Fatigue experience from tests carried out with forged beam and frame structures in the development of the Saab aircraft Viggen

    NASA Technical Reports Server (NTRS)

    Larsson, S. E.

    1972-01-01

    A part of the lower side of the main wing at the joint of the main spar with the fuselage frame was investigated. This wing beam area was simulated by a test specimen consisting of a spar boom of AZ 74 forging (7075 aluminum alloy modified with 0.3 percent Ag) and a portion of a honeycomb sandwich panel attached to the boom flange with steel bolts. The cross section was reduced to half scale. However, the flange thickness, the panel height, and the bolt size were full scale. Further, left and right portions of the fuselage frame intended to carry over the bending moment of the main wing were tested. Each of these frame halves consisted of a forward and a rear forging (7079 aluminum alloy, overaged) connected by an outer and inner skin (Alclad 7075) creating a box beam. These test specimens were full scale and were constructed principally of ordinary aircraft components. The test load spectrum was common to both types of specimens with regard to percentage levels. It consisted of maneuver and gust loads, touchdown loads, and loads due to ground roughness. A load history of 200 hours of flight with 15,000 load cycles was punched on a tape. The loads were randomized in groups according to the flight-by-flight principle. The highest positive load level was 90 percent of limit load and the largest negative load was -27 percent. A total of 20 load levels were used. Both types of specimens were provided with strain gages and had a nominal stress of about 300 MN/sq m in some local areas. As a result of the tests, steps were taken to reduce the risk of fatigue damage in aircraft. Thus stress levels were lowered, radii were increased, and demands on surface finish were sharpened.

  11. Deformation Mechanisms in Tube Billets from Zr-1%Nb Alloy under Radial Forging

    SciTech Connect

    Perlovich, Yuriy; Isaenkova, Margarita; Fesenko, Vladimir; Krymskaya, Olga; Zavodchikov, Alexander

    2011-05-04

    Features of the deformation process by cold radial forging of tube billets from Zr-1%Nb alloy were reconstructed on the basis of X-ray data concerning their structure and texture. The cold radial forging intensifies grain fragmentation in the bulk of billet and increases significantly the latent hardening of potentially active slip systems, so that operation only of the single slip system becomes possible. As a result, in radially-forged billets unusual deformation and recrystallization textures arise. These textures differ from usual textures of {alpha}-Zr by the mutual inversion of crystallographic axes, aligned along the axis of tube.

  12. Assessment of NASA Dual Microstructure Heat Treatment Method for Multiple Forging Batch Heat Treatment

    NASA Technical Reports Server (NTRS)

    Gayda, John (Technical Monitor); Lemsky, Joe

    2004-01-01

    NASA dual microstructure heat treatment technology previously demonstrated on single forging heat treat batches of a generic disk shape was successfully demonstrated on a multiple disk batch of a production shape component. A group of four Rolls-Royce Corporation 3rd Stage AE2100 forgings produced from alloy ME209 were successfully dual microstructure heat treated as a single heat treat batch. The forgings responded uniformly as evidenced by part-to-part consistent thermocouple recordings and resultant macrostructures, and from ultrasonic examination. Multiple disk DMHT processing offers a low cost alternative to other published dual microstructure processing techniques.

  13. Laser-dispersing of forging tools using AlN-ceramics

    NASA Astrophysics Data System (ADS)

    Noelke, C.; Luecke, M.; Kaierle, S.; Wesling, V.; Overmeyer, L.

    2014-02-01

    Forging tools for aluminum work pieces show an increased adhesive wear due to cold welding during the forging process. Laser dispersing offers at this point a great potential to fabricate protective layers or tracks with tailored properties that reduce abrasive or adhesive wear at the surface of highly stressed components. Using different process strategies, four metal ceramic compounds applied on two substrate geometries were investigated regarding their structural and mechanical properties and their performance level. The subsequent forging tests have pointed out a positive effect and less adhesive residuals on the laser dispersed tool surface.

  14. Characterization of large 2219 aluminum alloy hand forgings for the space shuttle solid rocket booster

    NASA Technical Reports Server (NTRS)

    Brennecke, M. W.

    1978-01-01

    The mechanical properties, including fracture toughness, and stress corrosion properties of four types of 2219-T852 aluminum alloy hand forgings are presented. Weight of the forgings varied between 450 and 3500 lb at the time of heat treatment and dimensions exceeded the maximum covered in existing specifications. The forgings were destructively tested to develop reliable mechanical property data to replace estimates employed in the design of the Space Shuttle Solid Rocket Booster (SRB) and to establish minimum guaranteed properties for structural refinement and for entry into specification revisions. The report summarizes data required from the forgers and from the SRB Structures contractor.

  15. Corrosion behavior of a welded stainless-steel orthopedic implant.

    PubMed

    Reclaru, L; Lerf, R; Eschler, P Y; Meyer, J M

    2001-02-01

    The corrosion behavior of combinations of materials used in an orthopedic implant: the spherical part (forged or forged and annealed) constituting the head, the weld (tungsten inert gas (TIG) or electron beam (EB) techniques), and the cylindrical part (annealed) constituting the shaft of a femoral prosthesis - has been investigated. Open-circuit potentials, potentiodynamic curves, Tafel slope, mixed potential theory and susceptibility to intergranular attack are electrochemical and chemical procedures selected for this work. Electrochemical measurements using a microelectrode have been made in the following zones: spherical part, cylindrical part, weld, and weld/sphere, and weld/shaft interfaces. To detect intergranular attack, the Strauss test has been used. At the interfaces, corrosion currents, measured (Icorr) and predicted (Icouple) are low, in the order of the pico- to nanoampere. The electrochemical behavior of the electron beam (EB) weld is better than that of the tungsten inert gas (TIG). Welds at interfaces can behave either anodically or cathodically. It is better if welds, which are sensitive parts of the femoral prosthesis, behave cathodically. In this way, the risk of starting localized corrosion (pitting, crevice or intergranular corrosion) from a galvanic couple, remains low. From this point of view, the sample with the EB weld offers the best behavior. All the other samples containing a TIG type of weld exhibit a less favorable behavior. The mechanical treatments (forged, and forged and annealed) of the steel sphere did not show any difference in the corrosion behavior. No intergranular corrosion has been observed at the weld/steel interface for unsensitized samples. With sensitized samples, however, a TIG sample has exhibited some localized intergranular corrosion at a distance of 500 microm along the weld/stainless steel (sphere) interface. PMID:11197502

  16. Mechanical and Microstructural Characterization of an Aluminum Bearing Trip Steel

    NASA Astrophysics Data System (ADS)

    Monsalve, Alberto; Guzmán, Alexis; De Barbieri, Flavio; Artigas, Alfredo; Carvajal, Linton; Bustos, Oscar; Garza-Montes-de Oca, Nelson F.; Colás, Rafael

    2016-06-01

    The mechanical properties and microstructural characteristics of a steel able to sustain the TRIP-effect were studied. The material was prepared by taking in mind the partial substitution of silicon by aluminum following a processing route that included hot forging, hot and cold rolling, intercritical annealing, and a final bainitic isothermal treatment. The mechanical properties that were obtained resulted to be above those of commercial a 780 TRIP steel. The TRIP phenomenon was confirmed by the change in retained austenite before and after deforming the steel; X-ray diffraction was used to evaluate the volume content of retained austenite. Formability of the steel under study can be rationalized in terms of the texture developed in the material.

  17. 75 FR 20859 - Notice of Realty Action, Independence National Historical Park, Pennsylvania and Valley Forge...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-21

    ... National Park Service Notice of Realty Action, Independence National Historical Park, Pennsylvania and Valley Forge National Historical Park, Pennsylvania AGENCY: National Park Service, Department of the... is located within the boundary of Independence National Historical Park (INDE). The privately...

  18. 5. VIEW OF 20TON STEAMPOWERED FORGE HAMMER Manufactured by Chambersburg ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. VIEW OF 20-TON STEAM-POWERED FORGE HAMMER Manufactured by Chambersburg Engineering Company, Chambersburg, Pennsylvania - Juniata Shops, Blacksmith Shop No. 1, East of Fourth Avenue at Second Street, Altoona, Blair County, PA

  19. Research on the Influence of Technological Forging Parameters on the Quality of Biphasic Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Mashekov, S. A.; Smaylova, N. T.; Alshynova, A. M.; Mashekova, A. S.

    2015-12-01

    The deflected mode (DM) during the preparation of the broach in the flat and combined baizes and also on radial forging machine (RFM) was investigated for creating the rational technology of a broach and determining the optimum size of the angles of rotation and single squeeze reduction. The quantitative data was obtained by the method of final elements and the MSC.Super Forge program; the main consistent patterns of stress-strain state (SSS) distribution and temperature while modeling forging in flat and combined baizes, also on RFM with various angles of rotation and sizes of squeeze reduction were determined. The rational trial technology of forging of biphasic titanium alloys was developed and tested.

  20. VIEW OF SMITH FORGING METAL SPECIMEN USING 3,000POUND DROP HAMMER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF SMITH FORGING METAL SPECIMEN USING 3,000-POUND DROP HAMMER NO. 1, MAN TO RIGHT IS OPERATING HAMMER WHILE OTHER SHAPES SPECIMEN. - Cambria Iron Company, Blacksmith Shop, Lower Works, Johnstown, Cambria County, PA

  1. Deformation, recrystallization, strength, and fracture of press-forged ceramic crystals.

    NASA Technical Reports Server (NTRS)

    Rice, R. W.

    1972-01-01

    Sapphire and ruby were very difficult to press-forge because they deformed without cracking only in a limited temperature range before they melted. Spinel crystals were somewhat easier and MgO, CaO, and TiC crystals much easier to forge. The degree of recrystallization that occurred during forging (which was related to the ease and type of slip intersections) varied from essentially zero in Al2O3 to complete (i.e., random polycrystalline bodies were produced) in CaO. Forging of bi- and polycrystalline bodies produced incoherent bodies as a result of grain-boundary sliding. Strengths of the forged crystals were comparable to those of dense polycrystalline bodies of similar grain size. However, forged and recrystallized CaO crystals were ductile at lower temperatures than dense hot-pressed CaO. This behavior is attributed to reduced grain-boundary impurities and porosity. Fracture origins could be located, indicating that fracture in the CaO occurs internally as a result of surface work hardening caused by machining.-

  2. Computer simulation of the forging of fine grain IN-718 alloy

    NASA Astrophysics Data System (ADS)

    Srinivasan, R.; Ramnarayan, V.; Deshpande, U.; Jain, V.; Weiss, I.

    1993-09-01

    In recent years, there has been great emphasis on the use of computer-aided tools in process design. The key to the success of any computer modeling is the accurate knowledge of the mechanical and thermal properties of the various components of a manufacturing system. In order to develop a data base of forging properties of the nickel-base alloy IN-718, isothermal constant strain-rate compression tests were conducted on the annealed fine-grain material over the temperature range 871 °C to 1149 °C (1600 °F to 2100 °F) and strain-rate range 0. 001 to 10 s-1. Empirical relationships among flow stress, strain rate, and temperature developed based on these tests, along with experimentally measured heat-transfer and friction coefficients, were used in the program ALPID to simulate nonisothermal forging of “double-cone” specimens. The simulation results were compared with actual forging in an industrial forge press. The good agreement between simulation and forging results indicates that when a complete data base of materials properties is available, computer modeling can be used effectively to study the forging process.

  3. Computer simulation of the forging of fine grain IN-718 alloy

    SciTech Connect

    Srinivasan, R.; Deshpande, U.; Weiss, I. . Mechanical and Materials Engineering Dept.); Ramnarayan, V. ); Jain, V. . Mechanical and Aerospace Engineering Dept.)

    1993-09-01

    In recent years, there has been great emphasis on the use of computer-aided tools in process design. The key to the success of any computer modeling is the accurate knowledge of the mechanical and thermal properties of the various components of a manufacturing system. In order to develop a data base of forging properties of the nickel-base alloy IN-718, isothermal constant strain-rate compression tests were conducted on the annealed fine-grain material over the temperature range 871 C to 1,149 C (1,600 F to 2,100 F) and strain-rate range 0.001 to 10 s[sup [minus]1]. Empirical relationships among flow stress, strain rate, and temperature developed based on these tests, along with experimentally measured heat-transfer and friction coefficients, were used in the program ALPID to simulate nonisothermal forging of double-cone specimens. The simulation results were compared with actual forging in an industrial forge press. The good agreement between simulation and forging results indicates that when a complete data base of materials properties is available, computer modeling can be used effectively to study the forging process.

  4. FEM Analysis and Experimental Verification of the Integral Forging Process for AP1000 Primary Coolant Pipe

    NASA Astrophysics Data System (ADS)

    Wang, Shenglong; Yu, Xiaoyi; Yang, Bin; Zhang, Mingxian; Wu, Huanchun

    2016-08-01

    AP1000 primary coolant pipes must be manufactured by integral forging technology according to the designer—Westinghouse Electric Co. The characteristics of these large, special-shaped pipes create nonuniform temperatures, effective stress, and effective strain during shaping of the pipes. This paper presents a three-dimensional finite element simulation (3D FEM) of the integral forging process, and qualitatively evaluates the likelihood of forging defects. By analyzing the evolution histories of the three field variables, we concluded that the initial forging temperature should be strictly controlled within the interval 1123 K to 1423 K (850 °C to 1150 °C) to avoid second-phase precipitation. In the hard deformation zones, small strains do not contribute to recrystallization resulting in coarse grains. Conversely, in the free deformation zone, the large strains can contribute to the dynamic recrystallization, favoring grain refinement and closure of voids. Cracks are likely to appear, however, on the workpiece surface when forging leads to large deformations. Based on the simulation results, an eligible workpiece with good mechanical properties, few macroscopic defects, and favorable grain size has been successfully forged by experiments at an industrial scale, which validates the FEM simulation.

  5. West Flank Coso, CA FORGE 3D temperature model

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    x,y,z data of the 3D temperature model for the West Flank Coso FORGE site. Model grid spacing is 250m. The temperature model for the Coso geothermal field used over 100 geothermal production sized wells and intermediate-depth temperature holes. At the near surface of this model, two boundary temperatures were assumed: (1) areas with surface manifestations, including fumaroles along the northeast striking normal faults and northwest striking dextral faults with the hydrothermal field, a temperature of ~104˚C was applied to datum at +1066 meters above sea level elevation, and (2) a near-surface temperature at about 10 meters depth, of 20˚C was applied below the diurnal and annual conductive temperature perturbations. These assumptions were based on heat flow studies conducted at the CVF and for the Mojave Desert. On the edges of the hydrothermal system, a 73˚C/km (4˚F/100’) temperature gradient contour was established using conductive gradient data from shallow and intermediate-depth temperature holes. This contour was continued to all elevation datums between the 20˚C surface and -1520 meters below mean sea level. Because the West Flank is outside of the geothermal field footprint, during Phase 1, the three wells inside the FORGE site were incorporated into the preexisting temperature model. To ensure a complete model was built based on all the available data sets, measured bottom-hole temperature gradients in certain wells were downward extrapolated to the next deepest elevation datum (or a maximum of about 25% of the well depth where conductive gradients are evident in the lower portions of the wells). After assuring that the margins of the geothermal field were going to be adequately modelled, the data was contoured using the Kriging method algorithm. Although the extrapolated temperatures and boundary conditions are not rigorous, the calculated temperatures are anticipated to be within ~6˚C (20˚F), or one contour interval, of the

  6. Superplastic forging of aluminum 6061-silicon carbide(P) composites

    NASA Astrophysics Data System (ADS)

    Memongkol, Napisporn

    This work describes the processing and characterization of mechanically alloyed Al6061-SiCP composites. The SiC dispersion strengthened Al6061 was synthesized by mechanical alloying of SiC powder and Al6061 powder in an argon atmosphere followed by hot pressing or cold compaction and sinter forging in air. The microstructure of the Al-SiC composites showed a fine grain size of Al matrix with SiC particles and dispersoids distributed homogeneously in the Al matrix. The microstructure of unreinforced MA6061 showed a fine grain size with small dispersoids. The preferred orientation in these composites was measured using the neutron diffraction technique. The hot pressed material had a random texture while a <111> preferred texture was developed in the sinter forged samples. The amount of texture developed depends on the applied load but not on the sintering temperature. The compressive strengths of these composites (4%SiC and 8%SiC) were characterized in the temperatures range from 723 to 833K and at strain rates of 10-4 to 10-1 s-1 . The true compressive stress strain curves exhibit strain softening behavior. The results showed significantly higher strength than the base material. The strain rate sensitivity, m, from the compression test is much lower than required for superplastic behavior. Tensile tests on the MA Al-8%SiC composite and MA6061 monolithic material were performed at temperatures of 673, 723, and 773K and strain rates from 10-2 to 10 s-1 . The true tensile stress strain curves show the strain hardening behavior. The relationship between microstructure, texture, densification and mechanical properties was studied and the strengthening mechanisms were identified. Uniaxial consolidation experiments have been conducted at room temperature and elevated temperature for three different powders, Al6061, MA6061 and MA6061-8%SiC. The experiments illustrated that the densification mechanisms of the three different powders at room temperature are similar but they

  7. Nonmetallic inclusions in a chromium steel intended for the power engineering industry

    NASA Astrophysics Data System (ADS)

    Kolpishon, E. Yu.; Mal'Ginov, A. N.; Romashkin, A. N.; Durynin, V. A.; Afanas'ev, S. Yu.; Shitov, E. V.; Afanas'eva, L. T.; Batov, Yu. M.

    2010-06-01

    The behavior of oxygen in the course of manufacturing large steel ingots containing 1.5-20% Cr, the formation of oxides depending on the contents of deoxidizing agents and oxygen, and the composition of the oxide phase in ingots and forgings made of the steel are considered. The steel is manufactured using an arc steel-melting furnace and unit for complex treatment of steel (ASF-ACSPU technology) and the ASF-ACSPU technology and electroslag remelting (ESR). It is shown that the oxide phase composition depends on the contents of strong deoxidizing agents and oxygen and the development of secondary oxidation. Chromium- and manganese-containing spinels are characteristic species of the secondary and tertiary oxides in the chromium steel in the case of deficient aluminum and silicon.

  8. Movement Synchrony Forges Social Bonds across Group Divides

    PubMed Central

    Tunçgenç, Bahar; Cohen, Emma

    2016-01-01

    Group dynamics play an important role in the social interactions of both children and adults. A large amount of research has shown that merely being allocated to arbitrarily defined groups can evoke disproportionately positive attitudes toward one's in-group and negative attitudes toward out-groups, and that these biases emerge in early childhood. This prompts important empirical questions with far-reaching theoretical and applied significance. How robust are these inter-group biases? Can biases be mitigated by behaviors known to bond individuals and groups together? How can bonds be forged across existing group divides? To explore these questions, we examined the bonding effects of interpersonal synchrony on minimally constructed groups in a controlled experiment. In-group and out-group bonding were assessed using questionnaires administered before and after a task in which groups performed movements either synchronously or non-synchronously in a between-participants design. We also developed an implicit behavioral measure, the Island Game, in which physical proximity was used as an indirect measure of interpersonal closeness. Self-report and behavioral measures showed increased bonding between groups after synchronous movement. Bonding with the out-group was significantly higher in the condition in which movements were performed synchronously than when movements were performed non-synchronously between groups. The findings are discussed in terms of their importance for the developmental social psychology of group dynamics as well as their implications for applied intervention programs. PMID:27303341

  9. Refurbishment of fatigue-cracked generator rotor forgings

    SciTech Connect

    Roberts, B.W.; Zielke, W.; Puri, A.

    1996-12-31

    In a paper presented at the 1994 IJPGC in Phoenix, AZ, TVA discussed the management of a fleet of fourteen generator rotors which had developed cracks in the axial cooling holes under the retaining rings and in the radial cooling holes in the rotor body. The management consisted of establishing the root cause of the crack initiation and propagation, initially establishing the flaw size distribution by eddy-current testing (ECT), performing reinspection at appropriate intervals, preheating the rotor prior to startup, lowering overspeed trip settings to 105%, confirming overspeed trip response by simulation rather than actual overspeed, and maintaining a spare generator rotor. Since the 1994 paper, one of the rotors developed an electrical liability, forcing its removal from service. While a replacement rotor which was on hand resolved the immediate crisis, the long term options were: (1) operate without a spare, (b) procure a new rotor with substantially improved mechanical properties and slightly improved electrical performance, or (c) refurbish the existing forging. After an exhaustive economic analysis, option C was identified as the most cost effective solution. This paper addresses the 43-inch rotor rehabilitation and rewind that has been successfully executed for less than half the cost of a new replacement rotor, without loss in operating flexibility.

  10. Implementation of state-of-the-art rotor forging evaluation to manage the oldest rotor fleet in the USA

    SciTech Connect

    Puri, A.; Steakley, M.; McCann, D.

    1995-12-31

    The average age of the Tennessee Valley Authority`s (TVA) fossil fleet is almost 40 years with a large population of ``C`` grade rotors manufactured in the 1950`s. Until 1991, TVA relied upon the OEM`s to support the rotor forging assessment and establish the reinspection intervals. Based on the OEM`s recommendations most turbine/generator overhauls were governed by the forging reinspection interval. In the spring of 1992, TVA initiated an engineered forging evaluation process that involved state-of-the-art amplitude independent, target-motion based Ultrasonic And Data Processing System (UDRPS) forging inspection, forging material sampling, and fracture mechanics analysis. This paper outlines TVA`s state-of-art rotor forging evaluation program, results achieved since its introduction and the long range benefits to TVA.

  11. UNDERSTANDING DAMAGE MECHANISMS IN FERRITIC/MARTENSITIC STEELS

    SciTech Connect

    Swindeman, R.W.; Maziasz, P.J.; Swindeman, M.J.

    2003-04-22

    Advanced ferritic/martensitic steels are being used extensively in fossil energy applications. New steels such as 2 1/4Cr-W-V (T23, T24), 3Cr-W-V, 9Cr-Mo-V (T91), 7Cr-W-V, 9Cr-W-V (T92 and T911), and 12Cr-W-V (T122, SAVE 12, and NF12) are examples of tubing being used in boilers and heat recovery steam generators (1). Other products for these new steels include piping, plates, and forgings. There is concern about the high-temperature performance of the advanced steels for several reasons. First, they exhibit a higher sensitivity to temperature than the 300 series stainless steels that they often replace. Second, they tend to be metallurgically unstable and undergo significant degradation at service temperatures in the creep range. Third, the experience base is limited in regard to duration. Fourth, they will be used for thick-section, high-pressure components that require high levels of integrity. To better understand the potential limitations of these steels, damage models are being developed that consider metallurgical factors as well as mechanical performance factors. Grade 91 steel was chosen as representative of these steels for evaluation of cumulative damage models since laboratory and service exposures of grade 91 exceed 100,000 hours.

  12. Building a New High School and Forging a New Community.

    ERIC Educational Resources Information Center

    Krajewski, Robert

    1988-01-01

    Two aging structures were replaced by Central High School in an Indiana steel town. Planning, board and administrator support, and community involvement eased negative attitudes toward the high school closures and resulted in a $36 million school that has unified the city and will serve it for over 50 years. (MLF)

  13. Optimization and mechanical accuracy reliability of a new type of forging manipulator

    NASA Astrophysics Data System (ADS)

    Chen, Kang; Ma, Chunxiang; Zheng, Maoqi; Gao, Feng

    2015-03-01

    Researches on forging manipulator have enormous influence on the development of the forging industry and national economy. Clamp device and lifting mechanism are the core parts of forging manipulator, and have been studied for longer time. However, the optimization and mechanical accuracy reliability of them are less analyzed. Based on General Function( G F) set and parallel mechanism theory, proper configuration of 10t forging manipulator is selected firstly. A new type of forging manipulator driven by cylinders is proposed. After solved mechanical analysis of manipulator's core mechanisms, expressions of force of cylinders are carried out. In order to achieve smaller force afforded by cylinders and better mechanical characteristics, some particular sizes of core mechanisms are optimized intuitively through the combined use of the genetic algorithms(GA) and GUI interface in MATLAB. Comparing with the original mechanisms, optimized clamp saves at least 8 percent efforts and optimized lifting mechanism 20 percent under maximum working condition. Finally, considering the existed manufacture error of components, mechanical accuracy reliability of optimized clamp, lifting mechanism and whole manipulator are demonstrated respectively based on fuzzy reliability theory. Obtained results show that the accuracy reliability of optimized clamp is bigger than 0.991 and that of optimized lifting mechanism is 0.995. To the whole manipulator under maximum working condition, that value exceeds 0.986 4, which means that optimized manipulator has high motion accuracy and is reliable. A new intuitive method is created to optimize forging manipulator sizes efficiently and more practical theory is utilized to analyze mechanical accuracy reliability of forging manipulator precisely.

  14. Making randomised trials more efficient: report of the first meeting to discuss the Trial Forge platform.

    PubMed

    Treweek, Shaun; Altman, Doug G; Bower, Peter; Campbell, Marion; Chalmers, Iain; Cotton, Seonaidh; Craig, Peter; Crosby, David; Davidson, Peter; Devane, Declan; Duley, Lelia; Dunn, Janet; Elbourne, Diana; Farrell, Barbara; Gamble, Carrol; Gillies, Katie; Hood, Kerry; Lang, Trudie; Littleford, Roberta; Loudon, Kirsty; McDonald, Alison; McPherson, Gladys; Nelson, Annmarie; Norrie, John; Ramsay, Craig; Sandercock, Peter; Shanahan, Daniel R; Summerskill, William; Sydes, Matt; Williamson, Paula; Clarke, Mike

    2015-01-01

    Randomised trials are at the heart of evidence-based healthcare, but the methods and infrastructure for conducting these sometimes complex studies are largely evidence free. Trial Forge ( www.trialforge.org ) is an initiative that aims to increase the evidence base for trial decision making and, in doing so, to improve trial efficiency.This paper summarises a one-day workshop held in Edinburgh on 10 July 2014 to discuss Trial Forge and how to advance this initiative. We first outline the problem of inefficiency in randomised trials and go on to describe Trial Forge. We present participants' views on the processes in the life of a randomised trial that should be covered by Trial Forge.General support existed at the workshop for the Trial Forge approach to increase the evidence base for making randomised trial decisions and for improving trial efficiency. Agreed upon key processes included choosing the right research question; logistical planning for delivery, training of staff, recruitment, and retention; data management and dissemination; and close down. The process of linking to existing initiatives where possible was considered crucial. Trial Forge will not be a guideline or a checklist but a 'go to' website for research on randomised trials methods, with a linked programme of applied methodology research, coupled to an effective evidence-dissemination process. Moreover, it will support an informal network of interested trialists who meet virtually (online) and occasionally in person to build capacity and knowledge in the design and conduct of efficient randomised trials.Some of the resources invested in randomised trials are wasted because of limited evidence upon which to base many aspects of design, conduct, analysis, and reporting of clinical trials. Trial Forge will help to address this lack of evidence. PMID:26044814

  15. Automatic simulation of a sequence of hot-former forging processes by a rigid-thermoviscoplastic finite element method

    SciTech Connect

    Joun, M.S.; Moon, H.K.; Shivpuri, R.

    1998-10-01

    A fully automatic forging simulation technique in hot-former forging is presented in this paper. A rigid-thermoviscoplastic finite element method is employed together with automatic simulation techniques. A realistic analysis model of the hot-former forging processes is given with emphasis on thermal analysis and simulation automation. The whole processes including forming, dwelling, ejecting, and transferring are considered in the analysis model and various cooling conditions are embedded in the analysis model. The approach is applied to a sequence of three-stage hot former forging process. Nonisothermal analysis results are compared with isothermal ones and the effect of heat transfer on predicted metal flows is discussed.

  16. TDNiCr (ni-20Cr-2ThO2) forging studies

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1974-01-01

    Elevated temperature tensile and stress rupture properties were evaluated for forged TDNiCr (Ni-20Cr-2ThO2) and related to thermomechanical history and microstructure. Forging temperature and final annealed condition had pronounced influences on grain size which, in turn, was related to high temperature strength. Tensile strength improved by a factor of 8 as grain size changed from 1 to 150 microns. Stress-rupture strength was improved by a factor of 3 to 5 by a grain size increase from 10 to 1000 microns. Some contributions to the elevated temperature strength of very large grain material may also occur from the development of a strong texture and a preponderance of small twins. Other conditions promoting the improvement of high temperature strength were: an increase of total reduction, forging which continued the metal deformation inherent in the starting material, a low forging speed, and prior deformation by extrusion. The mechanical properties of optimally forged TDNiCr compared favorably to those of high strength sheet developed for space shuttle application.

  17. Identification of forged Bank of England £20 banknotes using IR spectroscopy.

    PubMed

    Sonnex, Emily; Almond, Matthew J; Baum, John V; Bond, John W

    2014-01-24

    Bank of England notes of £20 denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. An aim of this work was to develop a non-destructive method so that a small, compact Fourier transform infrared spectrometer (FT-IR) instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 cm(-1) arising from νasym (CO3(2-)) from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine £20 notes were observed in the ν(OH) (ca. 3500 cm(-1)), ν(C-H) (ca. 2900 cm(-1)) and ν(C=O) (ca. 1750 cm(-1)) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper. PMID:24176248

  18. Identification of forged Bank of England £20 banknotes using IR spectroscopy

    NASA Astrophysics Data System (ADS)

    Sonnex, Emily; Almond, Matthew J.; Baum, John V.; Bond, John W.

    2014-01-01

    Bank of England notes of £20 denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. An aim of this work was to develop a non-destructive method so that a small, compact Fourier transform infrared spectrometer (FT-IR) instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 cm-1 arising from νasym (CO32-) from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine £20 notes were observed in the ν(OH) (ca. 3500 cm-1), ν(Csbnd H) (ca. 2900 cm-1) and ν(Cdbnd O) (ca. 1750 cm-1) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper.

  19. Identification of Forged Bank of England 20 Gbp Banknotes Using IR Spectroscopy

    NASA Astrophysics Data System (ADS)

    Sonnex, Emily

    2014-06-01

    Bank of England notes of 20 GBP denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. A principal aim of this work was to develop a method so that a small, compact ATR FTIR instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 wn from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine 20 GBP notes were observed in the ν(OH) (ca. 3500 wn), ν(C-H) (ca. 2900 wn) and ν(C=O) (ca. 1750 wn) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper. Further to this, with an announcement by the Bank of England to produce polymer banknotes in the future, the work has been extended using Australian polymer banknotes to show that the method would be transferable.

  20. [A method of temperature measurement for hot forging with surface oxide based on infrared spectroscopy].

    PubMed

    Zhang, Yu-cun; Qi, Yan-de; Fu, Xian-bin

    2012-05-01

    High temperature large forging is covered with a thick oxide during forging. It leads to a big measurement data error. In this paper, a method of measuring temperature based on infrared spectroscopy is presented. It can effectively eliminate the influence of surface oxide on the measurement of temperature. The method can measure the surface temperature and emissivity of the oxide directly using the infrared spectrum. The infrared spectrum is radiated from surface oxide of forging. Then it can derive the real temperature of hot forging covered with the oxide using the heat exchange equation. In order to greatly restrain interference spectroscopy through included in the received infrared radiation spectrum, three interference filter system was proposed, and a group of optimal gap parameter values using spectral simulation were obtained. The precision of temperature measurement was improved. The experimental results show that the method can accurately measure the surface temperature of high temperature forging covered with oxide. It meets the requirements of measurement accuracy, and the temperature measurement method is feasible according to the experiment result. PMID:22827063

  1. Evaluation of Die Chilling Effects during Forging of Nimonic-80A Superalloy

    NASA Astrophysics Data System (ADS)

    Shahriari, D.; Sadeghi, M. H.; Amiri, A.; Cheraghzadeh, M.

    2010-06-01

    Nimonic-80A is a kind of nickel-based superalloys which is used in high temperature components of land gas turbines. In this paper, the influence of four design factors: die temperature, strain rate, friction coefficient and geometry size of ring sample over the variation of internal diameters (VID) and forging load (FL) was studied. It was done by means of design methodology based on DOE-designated full factorial and FE simulations. FEM and experimental results showed that the variation of internal diameters and forging load had inverse proportion to the die temperature. Regression models were developed by using the response surface methodology (RSM) for VID and FL. Rate of the dynamic recrystallization varied depending on different amounts of die temperature. The results can be used in the semi-isothermal forging of complex part of the Nimonic-80A.

  2. Simulation of 7050 Wrought Aluminum Alloy Wheel Die Forging and its Defects Analysis based on DEFORM

    SciTech Connect

    Huang Shiquan; Yi Youping; Zhang Yuxun

    2010-06-15

    Defects such as folding, intercrystalline cracking and flow lines outcrop are very likely to occur in the forging of aluminum alloy. Moreover, it is difficult to achieve the optimal set of process parameters just by trial and error within an industrial environment. In producing 7050 wrought aluminum alloy wheel, a rigid-plastic finite element method (FEM) analysis has been performed to optimize die forging process. Processing parameters were analyzed, focusing on the effects of punch speed, friction factor and temperature. Meanwhile, mechanism as well as the evolution with respect to the defects of the wrought wheel was studied in details. From an analysis of the results, isothermal die forging was proposed for producing 7050 aluminum alloy wheel with good mechanical properties. Finally, verification experiment was carried out on hydropress.

  3. Evaluation of Die Chilling Effects during Forging of Nimonic-80A Superalloy

    SciTech Connect

    Shahriari, D.; Sadeghi, M. H.; Amiri, A.; Cheraghzadeh, M.

    2010-06-15

    Nimonic-80A is a kind of nickel-based superalloys which is used in high temperature components of land gas turbines. In this paper, the influence of four design factors: die temperature, strain rate, friction coefficient and geometry size of ring sample over the variation of internal diameters (VID) and forging load (FL) was studied. It was done by means of design methodology based on DOE-designated full factorial and FE simulations. FEM and experimental results showed that the variation of internal diameters and forging load had inverse proportion to the die temperature. Regression models were developed by using the response surface methodology (RSM) for VID and FL. Rate of the dynamic recrystallization varied depending on different amounts of die temperature. The results can be used in the semi-isothermal forging of complex part of the Nimonic-80A.

  4. Structure and mechanical properties of the three-layer material based on a vanadium alloy and corrosion-resistant steel

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rozhnov, A. B.; Nechaikina, T. A.; Rogachev, S. O.; Zavodchikov, S. Yu.; Khatkevich, V. M.

    2014-10-01

    The quality of three-layer pipes has been studied; they are manufactured by hot pressing of a three-layer assembly of tubular billets followed by forging and cold rolling. The operating core is made from a V-4Ti-4Cr alloy. The protective claddings are made from corrosion-resistant steels of two grades, 08Kh17T and 20Kh13. The results of investigation into the structure and microhardness of the junction zone of steel and the vanadium alloy, which includes a contact zone and a transition diffusion layer, are reported. The 08Kh17T steel is shown to be a preferred cladding material.

  5. Multi-objective optimization of gear forging process based on adaptive surrogate meta-models

    NASA Astrophysics Data System (ADS)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal; Daniel, Laurent

    2013-05-01

    In forging industry, net shape or near net shape forging of gears has been the subject of considerable research effort in the last few decades. So in this paper, a multi-objective optimization methodology of net shape gear forging process design has been discussed. The study is mainly done in four parts: building parametric CAD geometry model, simulating the forging process, fitting surrogate meta-models and optimizing the process by using an advanced algorithm. In order to maximally appropriate meta-models of the real response, an adaptive meta-model based design strategy has been applied. This is a continuous process: first, bui Id a preliminary version of the meta-models after the initial simulated calculations; second, improve the accuracy and update the meta-models by adding some new representative samplings. By using this iterative strategy, the number of the initial sample points for real numerical simulations is greatly decreased and the time for the forged gear design is significantly shortened. Finally, an optimal design for an industrial application of a 27-teeth gear forging process was introduced, which includes three optimization variables and two objective functions. A 3D FE nu merical simulation model is used to realize the process and an advanced thermo-elasto-visco-plastic constitutive equation is considered to represent the material behavior. The meta-model applied for this example is kriging and the optimization algorithm is NSGA-II. At last, a relatively better Pareto optimal front (POF) is gotten with gradually improving the obtained surrogate meta-models.

  6. Examination on the use of acoustic emission for monitoring metal forging process: A study using simulation technique

    SciTech Connect

    Mullins, W.M.; Malas, J.C. III; Venugopal, S.

    1997-05-01

    The aim of this study is to determine the feasibility of using acoustic emission as a monitoring technique for metal forging operations. From the sensor development paradigm proposed by McClean et al. the most likely approach to determining feasibility for application is through signal recognition. For this reason, signature prediction and analysis was chosen to determine the suitability for forging applications.

  7. The Development of a Ceramic Mold for Hot-Forging of Micro-Magnets

    SciTech Connect

    Christenson, Todd; Garino, Terry

    1999-06-25

    A new mold material has been developed for use in making rare-earth permanent magnet components with precise dimensions in the 10 to 1000 µm range by hot-forging. These molds are made from molds poly(methyl)methacrylate (PMMA) made by deep x-ray lithography (DXRL). An alumina bonded with colloidal silica has been developed for use in these molds. This material can be heated to 950°C without changing dimensions where it develops the strength needed to withstand the hot-fmging conditions (750°C, 100 MPa). In addition, it disintegrates in HF so that parts can be easily removed after forging.

  8. Phased Array Inspection of Titanium Disk Forgings Targeting no. 1/2 FBH Sensitivity

    SciTech Connect

    Roberts, R.A.; Friedl, J.

    2005-04-09

    The phased array implementation of a focused zoned ultrasonic inspection to achieve a >3dB signal-to-noise for no. 1/2 flat bottom holes (FBH) in titanium is reported. Previous work established the ultrasound focusing required to achieve the targeted sensitivity. This work reports on the design of a phased array transducer capable of maintaining the needed focus to the depths required in the forging inspection. The performance of the phased array inspection is verified by examining signal-to-noise of no. 1/2 FBHs contained in coupons cut from actual forgings.

  9. Estimation of friction under forging conditions by means of the ring-on-disc test

    SciTech Connect

    Buchner, Bernhard; Umgeher, Andreas; Buchmayr, Bruno

    2007-04-07

    In order to understand the tribological processes and interactions in the tool-workpiece-interface systematically, basic experiments that allow an independent variation of influencing parameters are necessary. The ring-on-disc test is a popular model experiment that is often used in tribological analyses at low normal contact pressures.The scope of the paper is an analysis of the applicability of the ring-on-disc test for high normal pressures as used in forging processes, using aluminium AA6082 as workpiece material. It turned out, that this test is a convenient method to measure friction under forging conditions.

  10. Compressed Air System Optimization Project Saves Energy and Improves Production at a Citation Forging Plant

    SciTech Connect

    2003-05-01

    In the 1990s, a subsidiary of the Citation Corporation, Interstate Forging, implemented a compressed air system improvement project at its Milwaukee, Wisconsin, forging plant. This improvement enabled the plant to maintain an adequate and stable pressure level using fewer compressors, which led to improved product quality and lower production downtime. The project also yielded annual energy savings of 820,000 kWh and $45,000. With a total project cost of $67,000, the plant achieved a simple payback of just 1.5 years.

  11. Citation Corporation: Compressed Air System Optimization Project Saves Energy and Improves Production at Forging Plant

    SciTech Connect

    Not Available

    2003-05-01

    In the 1990s, a subsidiary of the Citation Corporation, Interstate Forging, implemented a compressed air system improvement project at its Milwaukee, Wisconsin, forging plant. This improvement enabled the plant to maintain an adequate and stable pressure level using fewer compressors, which led to improved product quality and lower production downtime. The project also yielded annual energy savings of 820,000 kWh and$45,000. With a total project cost of$67,000, the plant achieved a simple payback of just 1.5 years.

  12. Temperature effects on the mechanical properties of annealed and HERF 304L stainless steel.

    SciTech Connect

    Antoun, Bonnie R.

    2004-11-01

    The effect of temperature on the tensile properties of annealed 304L stainless steel and HERF 304L stainless steel forgings was determined by completing experiments over the moderate range of -40 F to 160 F. Temperature effects were more significant in the annealed material than the HERF material. The tensile yield strength of the annealed material at -40 F averaged twenty two percent above the room temperature value and at 160 F averaged thirteen percent below. The tensile yield strength for the three different geometry HERF forgings at -40 F and 160 F changed less than ten percent from room temperature. The ultimate tensile strength was more temperature dependent than the yield strength. The annealed material averaged thirty six percent above and fourteen percent below the room temperature ultimate strength at -40 F and 160 F, respectively. The HERF forgings exhibited similar, slightly lower changes in ultimate strength with temperature. For completeness and illustrative purposes, the stress-strain curves are included for each of the tensile experiments conducted. The results of this study prompted a continuation study to determine tensile property changes of welded 304L stainless steel material with temperature, documented separately.

  13. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on “Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels”; and, (5) Published report on “The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels”. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  14. Characterization of Cracking and Crack Growth Properties of the C5A Aircraft Tie-Box Forging

    NASA Technical Reports Server (NTRS)

    Piascik, Robert S.; Smith, Stephen W.; Newman, John A.; Willard, Scott A.

    2003-01-01

    Detailed destructive examinations were conducted to characterize the integrity and material properties of two aluminum alloy (7075-T6) horizontal stabilizer tie box forgings removed.from US. Air Force C5A and C5B transport aircraft. The C5B tie box forging was,found to contain no evidence of cracking. Thirteen cracks were found in the CSA,forging. All but one of the cracks observed in the C5A component were located along the top cap region (one crack was located in the bottom cap region). The cracks in the C5A component initiated at fastener holes and propagated along a highly tunneled intergranular crack path. The tunneled crack growth configuration is a likelv result of surface compressive stress produced during peening of the .forging suijace. The tie box forging ,fatigue crack growth, fracture and stress corrosion cracking (SCC) properties were characterized. Reported herein are the results of laboratory air ,fatigue crack growth tests and 95% relative humidity SCC tests conducted using specimens machined from the C5A ,forging. SCC test results revealed that the C5A ,forging material was susceptible to intergranular environmental assisted cracking: the C5A forging material exhibited a SCC crack-tip stress-intensity factor threshold of less than 6 MPadn. Fracture toughness tests revealed that the C5A forging material exhibited a fracture toughness that was 25% less than the C5B forging. The C5A forging exhibited rapid laboratory air fatigue crack growth rates having a threshold crack-tip stress-intensity factor range of less than 0.8 MPa sup m. Detailed fractographic examinations revealed that the ,fatigue crack intergranular growth crack path was similar to the cracking observed in the C5A tie box forging. Because both fatigue crack propagation and SCC exhibit similar intergranular crack path behavior, the damage mechanism resulting in multi-site cracking of tie box forgings cannot be determined unless local cyclic stresses can be quantified.

  15. From Pastoralism to Industrial Antipathy in William Attaway's Blood on the Forge

    ERIC Educational Resources Information Center

    Vaughan, Philip

    1975-01-01

    Asserts that Blood on the Forge, published in 1941 by black novelist, William Attaway, represented a literary achievement in its own right, and at the same time realistically portrayed the transition of a people from a structured, authoritarian, rural existence to an industrialized urban frontier. Attaway rejected traditional forms of agrarianism…

  16. The Ties That Bind: How Social Capital Is Forged and Forfeited in Teacher Communities

    ERIC Educational Resources Information Center

    Bridwell-Mitchell, E. N.; Cooc, North

    2016-01-01

    The effects of social capital on school improvement make it important to understand how teachers forge, maintain, or forfeit collegial relationships. Two common explanations focused on formal organizational features and individual characteristics do not address how social capital accrues from informal dynamics of teachers' interactions in…

  17. Forging limits for an aluminum matrix composite; Part 1: Experimental results

    SciTech Connect

    Syu, D.G.C.; Ghosh, A.K. )

    1994-09-01

    Forging limits in a discontinuously reinforced aluminum (DRA) matrix composite, 2014 Al/15 vol pct Al[sub 2]O[sub 3], were determined by compressing samples of various cylindrical geometries under different conditions of temperature, strain rate, and lubrication and measuring the limit strains attained prior to incipient crack formation. In some cases, circumferential grids were machined on the sample surface to obtain the local fracture strain states. Crack formation was caused by the secondary tensile stresses; however, crack propagation was relatively slow and somewhat more severe at 300 C than at 400 C. The forging limit of the composite was found to be higher at 400 C than at 300 C and also higher at slower strain rates. The plane-strain forging limit of the composite at 300 C and a strain rate of 0.5 s[sup [minus]1] was less than 0.05, while that of the matrix was higher than 0.5. It was found that the forging limits can be influenced by the depth of the circumferential grids and can be lower than those for the smooth surface samples.

  18. 76 FR 66996 - Agency Information Collection Activities; Submission for OMB Review; Comment Request; Forging...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ..., see the related notice published in the Federal Register on May 24, 2011 (76 FR 30200). Interested...; Forging Machines ACTION: Notice. SUMMARY: The Department of Labor (DOL) is submitting the Occupational... Machines,'' to the Office of Management and Budget (OMB) for review and approval for continued use...

  19. Jernberg Industries, Inc: Forging Facility Uses Plant-Wide Assessment to Aid Conversion to Lean Manufacturing

    SciTech Connect

    2004-10-01

    Jernberg Industries conducted a plant-wide assessment while converting to lean manufacturing at a forging plant. Seven projects were identified that could yield annual savings of $791,000, 64,000 MMBtu in fuel and 6 million kWh.

  20. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-18

    ... in the Federal Register on November 17, 2009 (74 FR 59254). At the request of the State agency and a... Employment and Training Administration Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood... Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division, including on- site...

  1. Social Work and Engineering Collaboration: Forging Innovative Global Community Development Education

    ERIC Educational Resources Information Center

    Gilbert, Dorie J.

    2014-01-01

    Interdisciplinary programs in schools of social work are growing in scope and number. This article reports on collaboration between a school of social work and a school of engineering, which is forging a new area of interdisciplinary education. The program engages social work students working alongside engineering students in a team approach to…

  2. HotEye (tm) Based Coordinate Measuring Machine for Forging Industry

    SciTech Connect

    OG Technologies

    2003-06-09

    The objective of this project is to develop a 3 dimensional measurement system for the domestic forging industry based on HotEye{trademark}. This technology will allow high definition camera to accurately image a red hot object. The project marries conventional Coordinate Measurement Machine ''CMM'' technology to HotEye{trademark} technology to permit the accurate measurement of forged parts while they are at high temperature. Being able to take such measurements will dramatically reduce the amount of scrap produced by the domestic forging industry. This industry wastes a significant amount of energy because of the high rate of scrap it produces. OGT will: (1) Develop a 3D measurement sensor head that will work on a part at a temperature up to 1,450 C with an accuracy of 0.1mm or better and with a scanning speed of less than 10 seconds for an area of 100mm x 100mm. (2) Develop a Virtual-Fixturing software package to alleviate the need of precise hard fixturing. (3) Integrate the 3D measurement sensor head and the Virtual-Fixturing software into a standard CMM, both hardware (replacing the probes) and software (data format and user interface match) so that the system can automatically perform a complete preprogrammed measurement of a hot product. (4) Test and evaluate the system in a forging facility.

  3. iPads as Placed Resources: Forging Community in Online and Off line Spaces

    ERIC Educational Resources Information Center

    Rowsell, Jennifer; Saudelli, Mary Gene; Scott, Ruth Mcquirter; Bishop, Andrea

    2013-01-01

    The article focuses on the notion of tablet technologies as placed resources (Prinsloo, 2005; Prinsloo & Rowsell, 2012) by exploring how an international research project in Australia, Canada, and the United States forged community through online spaces. There is a tendency in media and in literature to romanticize technologies like iPads as a…

  4. T & I--Metalworking, Forging. Kit No. 55. Instructor's Manual [and] Student Learning Activity Guide.

    ERIC Educational Resources Information Center

    Lake, Robert J.

    An instructor's manual and student activity guide on forging are provided in this set of prevocational education materials which focuses on the vocational area of trade and industry (metalworking). (This set of materials is one of ninety-two prevocational education sets arranged around a cluster of seven vocational offerings: agriculture, home…

  5. Ancient Blacksmiths, The Iron Age, Damascus Steels, and Modern Metallurgy

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    2000-09-11

    The history of iron and Damascus steels is described through the eyes of ancient blacksmiths. For example, evidence is presented that questions why the Iron Age could not have begun at about the same time as the early Bronze Age (i.e. approximately 7000 B.C.). It is also clear that ancient blacksmiths had enough information from their forging work, together with their observation of color changes during heating and their estimate of hardness by scratch tests, to have determined some key parts of the present-day iron-carbon phase diagram. The blacksmiths' greatest artistic accomplishments were the Damascus and Japanese steel swords. The Damascus sword was famous not only for its exceptional cutting edge and toughness, but also for its beautiful surface markings. Damascus steels are ultrahigh carbon steels (UHCSs) that contain from 1.0 to 2.1%. carbon. The modern metallurgical understanding of UHCSs has revealed that remarkable properties can be obtained in these hypereutectoid steels. The results achieved in UHCSs are attributed to the ability to place the carbon, in excess of the eutectoid composition, to do useful work that enhances the high temperature processing of carbon steels and that improves the low and intermediate temperature mechanical properties.

  6. Achieving Fine Beta Grain Structure in a Metastable Beta Titanium Alloy Through Multiple Forging-Annealing Cycles

    NASA Astrophysics Data System (ADS)

    Zafari, Ahmad; Ding, Yunpeng; Cui, Jianzhong; Xia, Kenong

    2016-04-01

    A coarse-grained (order of 1 mm) Ti-5553 metastable beta alloy was subjected to multiple passes of low-temperature forging and multiple forging plus annealing cycles, respectively. In the forging only processing, strain was concentrated in the shear bands formed and accumulated with each forging pass, resulting in a heterogeneous microstructure and eventual cracking along the shear bands. In contrast, the introduction of a short beta annealing after each forging step led to fine recrystallized grains (50 to 100 µm) formed in the shear bands, and a uniformly refined beta grain structure after four cycles. This is attributed to the strengthening effect of the fine grains, causing redistribution of most severe strains to the coarse grain region in the subsequent forging, consistent with the simulated results by finite element analysis. The analyses of the microstructures and simulated strain distributions revealed that the critical strain for recrystallization is between 0.2 and 0.5 and the strain to fracture to be ~0.8 to 0.9. The fine-grained (50 to 100 µm) beta alloy, however, fractured at a much smaller strain of <0.4 during the next forging step, owing to the formation of stress-induced martensitic α″ which is more prevalent in fine grains than in coarse ones.

  7. Achieving Fine Beta Grain Structure in a Metastable Beta Titanium Alloy Through Multiple Forging-Annealing Cycles

    NASA Astrophysics Data System (ADS)

    Zafari, Ahmad; Ding, Yunpeng; Cui, Jianzhong; Xia, Kenong

    2016-07-01

    A coarse-grained (order of 1 mm) Ti-5553 metastable beta alloy was subjected to multiple passes of low-temperature forging and multiple forging plus annealing cycles, respectively. In the forging only processing, strain was concentrated in the shear bands formed and accumulated with each forging pass, resulting in a heterogeneous microstructure and eventual cracking along the shear bands. In contrast, the introduction of a short beta annealing after each forging step led to fine recrystallized grains (50 to 100 µm) formed in the shear bands, and a uniformly refined beta grain structure after four cycles. This is attributed to the strengthening effect of the fine grains, causing redistribution of most severe strains to the coarse grain region in the subsequent forging, consistent with the simulated results by finite element analysis. The analyses of the microstructures and simulated strain distributions revealed that the critical strain for recrystallization is between 0.2 and 0.5 and the strain to fracture to be ~0.8 to 0.9. The fine-grained (50 to 100 µm) beta alloy, however, fractured at a much smaller strain of <0.4 during the next forging step, owing to the formation of stress-induced martensitic α″ which is more prevalent in fine grains than in coarse ones.

  8. Effect of quenching conditions on the formation of the grain structure and the mechanical properties of high-nitrogen austenitic 02Kh20AG14N8MF and 02Kh20AG12N4 steels

    NASA Astrophysics Data System (ADS)

    Bannykh, I. O.

    2015-11-01

    The formation of the grain structure of high-nitrogen 02Kh20AG14N8MF and 02Kh20AG12N4 steels in forging and quenching and their mechanical properties in this state have been studied. It is found that both steels have close mechanical properties under the same quenching conditions. In 02Kh20AG14N8MF steel, a homogeneous structure of primarily recrystallized austenite grains forms under the quenching conditions under study. In 02Kh20AG12N4 steel, the processes of secondary recrystallization and normal grain growth take place.

  9. Texture and Yield Stress of Pre-Strained 304L Stainless Steel

    SciTech Connect

    Bennett, K.; Von Dreele, B.; Gray, G.T. III; Chen, S.R.

    1997-06-23

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001s{sup -1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup -1} or 10{sup -3}s{sup -1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup -3}s{sup -1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  10. Texture and yield stress of pre-strained 304L stainless steel

    SciTech Connect

    Bennett, K.; Dreele, R.B. von; Gray, G.T. III; Chen, S.R.

    1998-08-01

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001 s{sup {minus}1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1,050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup {minus}1} or 10{sup {minus}3}s{sup {minus}1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup {minus}3}s{sup {minus}1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  11. Surface and Bulk Carbide Transformations in High-Speed Steel.

    PubMed

    Godec, M; Večko Pirtovšek, T; Šetina Batič, B; McGuiness, P; Burja, J; Podgornik, B

    2015-01-01

    We have studied the transformation of carbides in AISI M42 high-speed steels in the temperature window used for forging. The annealing was found to result in the partial transformation of the large, metastable M2C carbides into small, more stable grains of M6C, with an associated change in the crystal orientation. In addition, MC carbides form during the transformation of M2C to M6C. From the high-speed-steel production point of view, it is beneficial to have large, metastable carbides in the cast structure, which later during annealing, before the forging, transform into a structure of polycrystalline carbides. Such carbides can be easily decomposed into several small carbides, which are then randomly distributed in the microstructure. The results also show an interesting difference in the carbide-transformation reactions on the surface versus the bulk of the alloy, which has implications for in-situ studies of bulk phenomena that are based on surface observations. PMID:26537780

  12. Surface and Bulk Carbide Transformations in High-Speed Steel

    NASA Astrophysics Data System (ADS)

    Godec, M.; Večko Pirtovšek, T.; Šetina Batič, B.; McGuiness, P.; Burja, J.; Podgornik, B.

    2015-11-01

    We have studied the transformation of carbides in AISI M42 high-speed steels in the temperature window used for forging. The annealing was found to result in the partial transformation of the large, metastable M2C carbides into small, more stable grains of M6C, with an associated change in the crystal orientation. In addition, MC carbides form during the transformation of M2C to M6C. From the high-speed-steel production point of view, it is beneficial to have large, metastable carbides in the cast structure, which later during annealing, before the forging, transform into a structure of polycrystalline carbides. Such carbides can be easily decomposed into several small carbides, which are then randomly distributed in the microstructure. The results also show an interesting difference in the carbide-transformation reactions on the surface versus the bulk of the alloy, which has implications for in-situ studies of bulk phenomena that are based on surface observations.

  13. Surface and Bulk Carbide Transformations in High-Speed Steel

    PubMed Central

    Godec, M.; Večko Pirtovšek, T.; Šetina Batič, B.; McGuiness, P.; Burja, J.; Podgornik, B.

    2015-01-01

    We have studied the transformation of carbides in AISI M42 high-speed steels in the temperature window used for forging. The annealing was found to result in the partial transformation of the large, metastable M2C carbides into small, more stable grains of M6C, with an associated change in the crystal orientation. In addition, MC carbides form during the transformation of M2C to M6C. From the high-speed-steel production point of view, it is beneficial to have large, metastable carbides in the cast structure, which later during annealing, before the forging, transform into a structure of polycrystalline carbides. Such carbides can be easily decomposed into several small carbides, which are then randomly distributed in the microstructure. The results also show an interesting difference in the carbide-transformation reactions on the surface versus the bulk of the alloy, which has implications for in-situ studies of bulk phenomena that are based on surface observations. PMID:26537780

  14. 76 FR 52313 - Heavy Forged Hand Tools (i.e., Axes & Adzes, Bars & Wedges, Hammers & Sledges, and Picks...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-22

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Heavy Forged Hand Tools (i.e., Axes & Adzes, Bars & Wedges, Hammers & Sledges... AGENCY: Import Administration, International Trade Administration, Department of Commerce. SUMMARY: As...

  15. Effects of Cryogenic Forging and Anodization on the Mechanical Properties of AA 7075-T73 Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Shih, Teng-Shih; Liao, Tien-Wei; Hsu, Wen-Nong

    2016-03-01

    In this study, high-strength AA7075 alloy samples were cryogenically forged after annealing and then subjected to solution and aging treatments. The cryogenically forged 7075-T73 alloy samples displayed equiaxed fine grains associated with abundant fine precipitates in their matrix. Compared with conventional 7075-T73 alloy samples, the cryogenically forged samples exhibited an 8-12% reduction in tensile strength and an increased fatigue strength and higher corrosion resistance. The fatigue strength measured at 107 cycles was 225 MPa in the bare samples; the strength was increased to 250 MPa in the cryogenically forged samples. The effect of anodization on the corrosion resistance of the bare samples was improved from (E corr) -0.80 to -0.61 V.

  16. FRACTURE MECHANICAL MEASUREMENTS WITH COMMERCIAL STAINLESS STEELS AT 4 K AND WITH CP-TITANIUM AT 173 K

    SciTech Connect

    Nyilas, A.; Mitterbacher, H.

    2010-04-08

    Using the JETT (J-Evaluation on Tensile Test) technique, measurements have been performed with commercial stainless steels in forged and cast condition for the reason of an assessment for low temperature service down to 4 K. These steels frequently used for industrial applications are designated by German Werkstoff (WNr) 1.4308 and 1.4408 cast stainless steels and a forged material with the number 1.4307. The fracture toughness tests at 4 K with forged material 1.4307 comprised apart from the base metal also the weld zone and additionally the 5% and 8% pre-strained conditions of the base metal. Fracture toughness reduced slightly for cold worked condition gradually as well as for the weld joint. The Reliability of the JETT measurements has been also checked using the ASTM E 1820--99a standard. In addition, to these measurements, commercial pure ASTM grade 2 titanium (WNr 3.7035) has been also examined using the same JETT method for the reason of industrial application and the requirement of minimum fracture toughness of 100 MPasq root(m) was fulfilled at 173 K. Furthermore, test results performed at 7 K of pure titanium plate material (ASTM grade 1) with respect to fracture mechanical JETT method are presented.

  17. Fracture Mechanical Measurements with Commercial Stainless Steels at 4 K and with Cp-Titanium at 173 K

    NASA Astrophysics Data System (ADS)

    Nyilas, A.; Mitterbacher, H.

    2010-04-01

    Using the JETT (J-Evaluation on Tensile Test) technique, measurements have been performed with commercial stainless steels in forged and cast condition for the reason of an assessment for low temperature service down to 4 K. These steels frequently used for industrial applications are designated by German Werkstoff (WNr) 1.4308 and 1.4408 cast stainless steels and a forged material with the number 1.4307. The fracture toughness tests at 4 K with forged material 1.4307 comprised apart from the base metal also the weld zone and additionally the 5% and 8% pre-strained conditions of the base metal. Fracture toughness reduced slightly for cold worked condition gradually as well as for the weld joint. The Reliability of the JETT measurements has been also checked using the ASTM E 1820—99a standard. In addition, to these measurements, commercial pure ASTM grade 2 titanium (WNr 3.7035) has been also examined using the same JETT method for the reason of industrial application and the requirement of minimum fracture toughness of 100 MPa√m was fulfilled at 173 K. Furthermore, test results performed at 7 K of pure titanium plate material (ASTM grade 1) with respect to fracture mechanical JETT method are presented.

  18. Effect of Thermomechanical Processing on the Microstructure and Mechanical Properties of Nb-Ti-V Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Opiela, M.

    2014-09-01

    The paper presents the results of thermomechanical treatment via forging on the microstructure and mechanical properties of newly obtained microalloyed steel containing 0.28% C, 1.41% Mn, 0.027% Nb, 0.028% Ti, and 0.019% V. The investigated steel is assigned to the production of forged elements for the automotive industry. Conditions of forging using the thermomechanical processing method were developed based on plastometric tests. Continuous and double-hit compression tests were conducted using the Gleeble 3800 thermomechanical simulator. The samples were investigated in a temperature range from 900 to 1100 °C and a strain rate of 1 and 10 s-1. To determine the recrystallization kinetics of plastically deformed austenite, discontinuous compression tests of samples using the applied deformation were conducted in a temperature range from 900 to 1100 °C with isothermal holding of the specimens between successive deformations for 2-100 s. Observations of the microstructures of thin foils were conducted using a TITAN80-300 FEI transmission electron microscope. The applied thermomechanical treatment allows to obtain a fine-grained microstructure of the austenite during hot-working and production of forged parts. These acquire advantageous mechanical properties and guaranteed crack resistance after controlled cooling from the end plastic deformation temperature and successive tempering. Forgings produced using the thermomechanical treatment method, consecutively subjected to tempering in a temperature range from 550 to 650 °C, reveal values of YS0.2 which equal from 994 to 892 MPa, UTS from 1084 to 958 MPa, KV from 69 to 109 J, KV-40 from 55 to 83 J, and a hardness ranging from 360 to 300 HBW.

  19. Forging processes: Lubrication. January 1970-January 1990 (A Bibliography from the COMPENDEX data base). Report for January 1970-January 1990

    SciTech Connect

    Not Available

    1990-05-01

    This bibliography contains citations concerning lubricants used in the forging industries to reduce tool wear and help prevent buildup formation on tools. Methods developed to select and evaluate forging lubricants for both safety and effectiveness are described. Low-pollution level, water-based synthetic lubricants, and non-corrosive, graphite-free lubricants are described. Mathematical modelling and finite element analyses used to determine lubricant dosage and distribution are included. (Contains 189 citations fully indexed and including a title list.)

  20. Creep of A508/533 Pressure Vessel Steel

    SciTech Connect

    Richard Wright

    2014-08-01

    ABSTRACT Evaluation of potential Reactor Pressure Vessel (RPV) steels has been carried out as part of the pre-conceptual Very High Temperature Reactor (VHTR) design studies. These design studies have generally focused on American Society of Mechanical Engineers (ASME) Code status of the steels, temperature limits, and allowable stresses. Initially, three candidate materials were identified by this process: conventional light water reactor (LWR) RPV steels A508 and A533, 2¼Cr-1Mo in the annealed condition, and Grade 91 steel. The low strength of 2¼Cr-1Mo at elevated temperature has eliminated this steel from serious consideration as the VHTR RPV candidate material. Discussions with the very few vendors that can potentially produce large forgings for nuclear pressure vessels indicate a strong preference for conventional LWR steels. This preference is based in part on extensive experience with forging these steels for nuclear components. It is also based on the inability to cast large ingots of the Grade 91 steel due to segregation during ingot solidification, thus restricting the possible mass of forging components and increasing the amount of welding required for completion of the RPV. Grade 91 steel is also prone to weld cracking and must be post-weld heat treated to ensure adequate high-temperature strength. There are also questions about the ability to produce, and very importantly, verify the through thickness properties of thick sections of Grade 91 material. The availability of large components, ease of fabrication, and nuclear service experience with the A508 and A533 steels strongly favor their use in the RPV for the VHTR. Lowering the gas outlet temperature for the VHTR to 750°C from 950 to 1000°C, proposed in early concept studies, further strengthens the justification for this material selection. This steel is allowed in the ASME Boiler and Pressure Vessel Code for nuclear service up to 371°C (700°F); certain excursions above that temperature are

  1. Meta-Model Based Optimisation Algorithms for Robust Optimization of 3D Forging Sequences

    SciTech Connect

    Fourment, Lionel

    2007-04-07

    In order to handle costly and complex 3D metal forming optimization problems, we develop a new optimization algorithm that allows finding satisfactory solutions within less than 50 iterations (/function evaluation) in the presence of local extrema. It is based on the sequential approximation of the problem objective function by the Meshless Finite Difference Method (MFDM). This changing meta-model allows taking into account the gradient information, if available, or not. It can be easily extended to take into account uncertainties on the optimization parameters. This new algorithm is first evaluated on analytic functions, before being applied to a 3D forging benchmark, the preform tool shape optimization that allows minimizing the potential of fold formation during the two-stepped forging sequence.

  2. Structure of magnesium alloy MA14 after multistep isothermal forging and subsequent isothermal rolling

    NASA Astrophysics Data System (ADS)

    Nugmanov, D. R.; Sitdikov, O. Sh.; Markushev, M. V.

    2015-10-01

    Optical metallography and electron microscopy have been used to analyze the structural changes in magnesium MA14 alloy subjected to processing that combines multistep isothermal forging and isothermal rolling. It has been found that forging of a bulk workpiece leads to the formation of a structure, 85-90% of which consists of recrystallized grains with an average size of less than 5 µm. Subsequent rolling results in a completely recrystallized structure with a grain size of 1-2 µm. It is shown that the resultant structural states are characterized by grain size nonuniformity inherited from the initial hot-pressed semi-finished product. The nature and features of crystallization processes that take place in the alloy during processing are discussed.

  3. Automobile bodies: Can aluminum be an economical alternative to steel?

    NASA Astrophysics Data System (ADS)

    Roth, Richard; Clark, Joel; Kelkar, Ashish

    2001-08-01

    Although the use of aluminum in cars has been increasing for the past two decades, progress has been limited in developing aluminum auto bodies. In fact, most aluminum substitution has come in the form of castings and forgings in the transmission, wheels, etc. Car manufacturers have developed all-aluminum cars with two competing designs: conventional unibody and the spaceframe. However, aluminum is far from being a material of choice for auto bodies. The substitution of aluminum for steel is partly influenced by regulatory pressures to meet fuel efficiency standards by reducing vehicle weight, and to meet recycling standards. The key obstacles are the high cost of primary aluminum as compared to steel and added fabrication costs of aluminum panels. Both the aluminum and the automotive industries have attempted to make aluminum a cost-effective alternative to steel. This paper analyzes the cost of fabrication and assembly of four different aluminum car body designs, making comparisons with conventional steel designs at current aluminum prices and using current aluminum fabrication technology. It then attempts to determine if aluminum can be an alternative to steel at lower primary aluminum prices, and improved fabrication processes.

  4. Characterization of four prestressed concrete reactor vessel liner steels

    SciTech Connect

    Nanstad, R. K.

    1980-12-01

    A program of fracture toughness testing and analysis is being performed with PCRV steels for HTGRs. This report focuses on background information for the base materials and results of characterization testing, such as tensile and impact properties, chemical composition, and microstructural examination. The steels tested were an SA-508 class 1 forging, two plates of SA-537 class 1, and one plate of SA-537 class 2. Tensile requirements in effect at the time of procurement are met by all four steels. However, the SA-537 class 2 plate would not meet the minimum requirement for yield strength. Drop-weight and Charpy impact tests verified that the RT/sub NDT/ is equal to the NDT for each steel. Charpy impact energies at the NDT range from 40 J (30 ft-lb) for one heat of SA-537 class 1 to 100 J (74 ft-lb) for the SA-537 class 2 plate; upper-shelf energies range from 170 to 310 J (125 to 228 ft-lb) for the same two steels, respectively. The onset of upper-shelf energy occurred at temperatures ranging from 0 to 50/sup 0/C.

  5. Effect of isothermal forging on microstructure and fatigue behavior of blended elemental Ti-6Al-4V powder compacts

    NASA Astrophysics Data System (ADS)

    Weiss, I.; Eylon, D.; Toaz, M. W.; Froes, F. H.

    1986-03-01

    The effect of isothermal hot forging (IHF) on microstructure, pore closure, and tensile and fatigue properties of Ti-6A1-4V blended elemental cold pressed and sintered powder compacts was investigated. Two types of sponge fines were used: (a) high chloride produced by the Hunter sodium reduction process (HP) and (b) low chloride produced by the electrolytic process (EP). The as-sintered HP compacts were 99 pct dense while the EP compacts were only 92 pct dense. All sintered preforms were isothermally hot forged below the beta transus temperature and reached almost full density. The microstructure of the HP forged compacts consisted of fine equiaxed alpha, while the EP forged compacts exhibited a coarse lenticular alpha structure after 30 pct reduction and a partially recrystallized structure after 68 pct reduction. It was found that EP compacts forged to a 30 pct reduction exhibited a low fatigue limit of 172 MPa (25 ksi), since the lenticular alpha morphology and the residual porosity resulted in premature fatigue crack initiation. On the other hand, a higher fatigue strength of 485 MPa (70 ksi) was obtained for EP compacts forged to a 78 pct reduction due to the mixed equiaxed/lenticular alpha morphology as well as removal of stress concentration features such as interparticle pore interfaces.

  6. Parallel investigation of double forged pure tungsten samples irradiated in three DPF devices

    NASA Astrophysics Data System (ADS)

    Gribkov, V. A.; Paduch, M.; Zielinska, E.; Laas, T.; Shirokova, V.; Väli, B.; Paju, J.; Pimenov, V. N.; Demina, E. V.; Latyshev, S. V.; Niemela, J.; Crespo, M.-L.; Cicuttin, A.; Talab, A. A.; Pokatilov, A.; Parker, M.

    2015-08-01

    The double forged pure tungsten (W) samples (supplied by IAEA CRP from the FZJ team in Juelich, Germany) were irradiated in DPF (dense plasma focus) devices PF-12, "Bora" and PF-1000 by hot plasma and fast ion streams. We have used the following analytical methods: microscopy (optical and scanning electron), X-ray photoelectron spectroscopy, electrical conductivity and microroughness measurements. The damage dependence of the tungsten grades on irradiation conditions and power flux densities of irradiation processes is discussed.

  7. Innovative Die Material and Lubrication Strategies for Clean and Energy Conserving Forging Technologies

    SciTech Connect

    Rajiv Shivpuri; Sailesh Babu; Lin Yang; Yijun Zhu

    2007-01-08

    The objective of this project was to develop and implement innovative die material and surface coating strategies such as composite dies and lubricated coatings to increase die lives and to reduce environmental pollution. In this project approaches and software were developed for die life optimization and optimal design of lubrication systems for hot forging. In addition, LENS applied nickel-aluminide coatings were developed and validated in the industrial environment for significant improvements in die life.

  8. Electron backscattering diffraction analysis of an ancient wootz steel blade from central India

    SciTech Connect

    Barnett, M.R. Sullivan, A.; Balasubramaniam, R.

    2009-04-15

    The electron backscattering diffraction technique was used to analyse the nature of carbides present in an ancient wootz steel blade. Bulky carbides, pro-eutectoid carbide along the prior austenite grain boundaries and fine spheroidized carbides were detected. Electron backscattering diffraction was employed to understand the texture of these carbides. The orientations of the cementite frequently occur in clusters, which points to a common origin of the members of the cluster. For the bands of coarse cementite, the origin is probably large coarse particles formed during the original cooling of the wootz cake. Pearlite formed earlier in the forging process has led to groups of similarly oriented fine cementite particles. The crystallographic texture of the cementite is sharp whereas that of the ferrite is weak. The sharp cementite textures point to the longevity of the coarse cementite throughout the repeated forging steps and to the influence of existing textured cementite on the nucleation of new cementite during cooling.

  9. Grain Size Estimation of Superalloy Inconel 718 After Upset Forging by a Fuzzy Inference System

    NASA Astrophysics Data System (ADS)

    Toro, Luis; Cavazos, Alberto; Colás, Rafael

    2009-12-01

    A fuzzy logic inference system was designed to predict the grain size of Inconel 718 alloy after upset forging. The system takes as input the original grain size, temperature, and reduction rate at forging and predicts the final grain size at room temperature. It is assumed that the system takes into account the effects that the heterogeneity of deformation and grain growth exerts in this particular material. Experimental trials were conducted in a factory that relies on upset forging to produce preforms for ring rolling. The grain size was reported as ASTM number, as this value is used on site. A first attempt was carried out using a series of 15 empirically based set of rules; the estimation error with these was above two ASTM numbers; which is considered to be very high. The system was modified and expanded to take into account 28 rules; the estimation error of this new system resulted to be close to one ASTM number, which is considered to be adequate for the prediction.

  10. Cavitation and failure during hot forging of Ti-6Al-4V

    SciTech Connect

    Semiatin, S.L.; Goetz, R.L.; Seetharaman, V.; Shell, E.B.; Ghosh, A.K.

    1999-05-01

    The occurrence of cavity initiation and gross, free-surface fracture during subtransus hot pancake forging of Ti-6Al-4V with a transformed beta (colony) microstructure was established. Cavity initiation mechanisms were one of two distinct types. At temperatures approximately 75 C or more below the beta transus temperature (T{sub {beta}}), cavity initiation occurred at relatively low strains in the beta phase lying between the grain-boundary alpha phase and the lamellar colonies. By contrast, at temperatures near the transus (i.e., T {approx} T{sub {beta}} {minus} 25 C), cavity initiation occurred at much larger strains as a result of microfracture of partially-to-fully globularized alpha phase. Finite element method (FEM) modeling of the pancake forging process revealed that secondary tensile stresses were used to correlate both the cavity initiation and the gross free-surface fracture results to previous observations from uniaxial hot tension tests in which identical damage mechanisms had been observed. The tensile work criterion of Cockcroft and Latham (C + L) gave moderately good (quantitative) correlation between the forging and uniaxial tension behaviors. An alternate comparison based on the Rice and Tracey cavity growth model gave reasonable predictions of free-surface fracture but tended to overestimate the incidence of subsurface cavity initiation.

  11. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    SciTech Connect

    Filice, Luigino; Gagliardi, Francesco; Umbrello, Domenico; Shivpuri, Rajiv

    2007-05-17

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  12. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    NASA Astrophysics Data System (ADS)

    Filice, Luigino; Gagliardi, Francesco; Shivpuri, Rajiv; Umbrello, Domenico

    2007-05-01

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D®) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  13. Formation and Microstructure of Ultrafine-Grained Titanium Processed by Multi-Directional Forging

    NASA Astrophysics Data System (ADS)

    Wang, Bingfeng; Wang, Xiaoyan; Li, Juan

    2016-06-01

    Ultrafine-grained titanium with uniform grain size for medical applications is obtained by multi-directional forging at 773 K in air. The microstructures and microtextures in the deformed titanium specimens are investigated by optical microscopy, electron backscattered diffraction technique, and transmission electron microscopy. Titanium specimen experience the recrystallization softening at cumulative strain about 1.2. After six passes with the cumulative strains of 2.4, the coarse grain sizes are gradually refined from about 25 μm to about 0.2 μm. New microtextures with recrystallized features generate in the specimens after multi-directional forgings. Grain boundaries in the specimens are geometrical necessary boundaries aiming to accommodate the imposed strain. It is suggested that the continuous dynamic recrystallization induced by deformation bands is responsible for the formation of ultrafine-grained titanium during multi-directional forging. Meanwhile the subdivision of grains by the mechanical twinning dramatically enhanced grain refinement to develop ultrafine-grained microstructure.

  14. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Kim, H. H.; Kang, C. G.

    2010-06-01

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  15. Non-destructive Testing of Forged Metallic Materials by Active Infrared Thermography

    NASA Astrophysics Data System (ADS)

    Maillard, S.; Cadith, J.; Bouteille, P.; Legros, G.; Bodnar, J. L.; Detalle, V.

    2012-11-01

    Nowadays, infrared thermography is considered as the reference method in many applications such as safety, the inspection of electric installations, or the inspection of buildings' heat insulation. In recent years, the evolution of both material and data-processing tools also allows the development of thermography as a real non-destructive testing method. Thus, by subjecting the element to be inspected to an external excitation and by analyzing the propagation of heat in the examined zone, it is possible to highlight surface or subsurface defects such as cracks, delaminations, or corrosion. One speaks then about active infrared thermography. In this study, some results obtained during the collective studies carried out by CETIM and the University of Reims for the forging industry are presented. Various experimental possibilities offered by active thermography are presented and the interest in this method in comparison with the traditional non-destructive testing methods (penetrant testing and magnetic particle inspection) is discussed. For example, comparative results on a forged cracked hub, a steering joint, and a threaded rod are presented. They highlight the interest of infrared thermography stimulated by induction for forged parts.

  16. Effects of Forging Process Parameters on Microstructure Evolution of Aluminum Alloy 7050

    SciTech Connect

    Yi Youping; Shi Yan; Yang Jihui; Lin Yongcheng

    2007-04-07

    The objective of this work is to investigate the behavior of microstructure evolution of aluminum alloy 7050 under the condition of different forging process parameters by means of combining materials physical model with finite element code. For the purpose of establishing constitutive equation and physical model of microstructure evolution, the isothermal compression test were performed by machine Gleeble 1500 on the condition of temperatures ranging from 250 deg. C to 450 deg. C and constant strain rates of 0.01s-1, 0.1s-1, 1s-1 and 10s-1. The behaviors of microstructure evolutions of aluminum alloy 7050 under difference process parameters were studied by metallographic observations. The experiment results showed that recrystallization during forming process occurred at the critical strain and the volume fraction of recrystallization changed with the temperature and strain rate. According to the results of isothermal compression test, a constitutive equation and an empirical model of DRX were obtained. A finite element code DEFORM 3D was used to analyze the influence of different forging process parameters on the behavior of microstructure evolution in details. The present model and simulation method can be served as a useful tool to predict and control the properties and shape of aluminum alloy 7050 components during forging.

  17. Material Behavior Based Hybrid Process for Sheet Draw-Forging Thin Walled Magnesium Alloys

    SciTech Connect

    Sheng, Z.Q.; Shivpuri, R.

    2005-08-05

    Magnesium alloys are conventionally formed at the elevated temperatures. The thermally improved formability is sensitive to the temperature and strain rate. Due to limitations in forming speeds, tooling strength and narrow processing windows, complex thin walled parts cannot be made by traditional warm drawing or hot forging processes. A hybrid process, which is based on the deformation mechanism of magnesium alloys at the elevated temperature, is proposed that combines warm drawing and hot forging modes to produce an aggressive geometry at acceptable forming speed. The process parameters, such as temperatures, forming speeds etc. are determined by the FEM modeling and simulation. Sensitivity analysis under the constraint of forming limits of Mg alloy sheet material and strength of tooling material is carried out. The proposed approach is demonstrated on a conical geometry with thin walls and with bottom features. Results show that designed geometry can be formed in about 8 seconds, this cannot be formed by conventional forging while around 1000s is required for warm drawing. This process is being further investigated through controlled experiments.

  18. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    SciTech Connect

    Kim, H. H.; Kang, C. G.

    2010-06-15

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  19. Formation and Microstructure of Ultrafine-Grained Titanium Processed by Multi-Directional Forging

    NASA Astrophysics Data System (ADS)

    Wang, Bingfeng; Wang, Xiaoyan; Li, Juan

    2016-05-01

    Ultrafine-grained titanium with uniform grain size for medical applications is obtained by multi-directional forging at 773 K in air. The microstructures and microtextures in the deformed titanium specimens are investigated by optical microscopy, electron backscattered diffraction technique, and transmission electron microscopy. Titanium specimen experience the recrystallization softening at cumulative strain about 1.2. After six passes with the cumulative strains of 2.4, the coarse grain sizes are gradually refined from about 25 μm to about 0.2 μm. New microtextures with recrystallized features generate in the specimens after multi-directional forgings. Grain boundaries in the specimens are geometrical necessary boundaries aiming to accommodate the imposed strain. It is suggested that the continuous dynamic recrystallization induced by deformation bands is responsible for the formation of ultrafine-grained titanium during multi-directional forging. Meanwhile the subdivision of grains by the mechanical twinning dramatically enhanced grain refinement to develop ultrafine-grained microstructure.

  20. Simulations and Experiments of the Nonisothermal Forging Process of a Ti-6Al-4V Impeller

    NASA Astrophysics Data System (ADS)

    Prabhu, T. Ram

    2016-06-01

    In the present study, a nonisothermal precision forging process of a Ti-6Al-4V first-stage impeller for the gas turbine engine was simulated using the finite element software. The simulation results such as load requirements, damage, velocity field, stress, strain, and temperature distributions are discussed in detail. Simulations predicted the maximum load requirement of about 80 MN. The maximum temperature loss was observed at the contour surface regions. The center and contour regions are the high-strained regions in the part. To validate the model, forging experiments mimicking simulations were performed in the α + β phases region (930 °C). The selected locations of the part were characterized for tensile properties at 27 and 200 °C, hardness, microstructure, grain size, and the amount of primary α phase based on the strain distribution results. The soundness of the forged part was verified using fluorescent penetrant test (Mil Std 2175 Grade A) and ultrasonic test (AMS 2630 class A1). From the experimental results, it was found that the variations in the hardness, tensile properties at room, and elevated temperature are not significant. The microstructure, grain size, and primary α phase content are nearly same.

  1. An Approach to Optimize Size Parameters of Forging by Combining Hot-Processing Map and FEM

    NASA Astrophysics Data System (ADS)

    Hu, H. E.; Wang, X. Y.; Deng, L.

    2014-11-01

    The size parameters of 6061 aluminum alloy rib-web forging were optimized by using hot-processing map and finite element method (FEM) based on high-temperature compression data. The results show that the stress level of the alloy can be represented by a Zener-Holloman parameter in a hyperbolic sine-type equation with the hot deformation activation energy of 343.7 kJ/mol. Dynamic recovery and dynamic recrystallization concurrently preceded during high-temperature deformation of the alloy. Optimal hot-processing parameters for the alloy corresponding to the peak value of 0.42 are 753 K and 0.001 s-1. The instability domain occurs at deformation temperature lower than 653 K. FEM is an available method to validate hot-processing map in actual manufacture by analyzing the effect of corner radius, rib width, and web thickness on workability of rib-web forging of the alloy. Size parameters of die forgings can be optimized conveniently by combining hot-processing map and FEM.

  2. Rolling contact fatigue of low hardness steel for slewing ring application

    NASA Astrophysics Data System (ADS)

    Knuth, Jason A.

    This thesis discusses the rolling contact fatigue of steel utilized in anti-friction bearings, also referred to as slewing bearings. These slewing bearings are utilized in cranes, excavators, wind turbines and other similar applications. Five materials composed of two different material types were tested. The two material types were high carbon steel and medium carbon alloy steel. The test specimens were processed from forged rolled rings. Two machines were evaluated a ZF-RCF and 3-Ball test machine. The evaluation was to determine which machine can best simulate the application in which the slewing bearing is utilized. Initially, each specimen will be pretested to determine the appropriate testing direction from within the forged rolled rings. Pretesting is needed in order to establish consistent failure modes between samples. The primary goal of the test is to understand the life differences and failure modes between high carbon steel and medium carbon alloy steel. The high carbon steel ring was cut into two sections, one of which was stress relieved and the other was quenched and tempered. The medium carbon alloy steel was cut into three sections, all of which were quenched and tempered to different hardness levels. The test program was dynamically adjusted based upon the previous sample's life and load. An S-N curve was then established from the 5 materials tested at two target loads. The samples were run until the first sign of a crack was detected by an eddy current. At the completion of the rolling contact test, select sample's microstructure was evaluated for crack initiation location. The selected samples were divided into four groups which represent different maximum shear stress levels. These samples displayed indications of material deformation in which the high carbon steel experienced an increased amount of cold work when compared to medium carbon alloy steel. The life of the high carbon steel was nearly equivalent to the expected life of the medium

  3. Tensile and Fracture Properties of Cast and Forged Composite Synthesized by Addition of Al-Si Alloy to Magnesium

    NASA Astrophysics Data System (ADS)

    Nanjunda Swamy, H. M.; Nath, S. K.; Ray, S.

    2009-12-01

    Cast Mg-Al-Si composites synthesized by addition of Al-Si alloy containing 10, 15, and 20 wt pct of Si, in molten magnesium, to generate particles of Mg2Si by reaction between silicon and magnesium during stir casting has opened up the possibility to control the size of these particles. The microstructure of the cast composite consists of relatively dark polyhedral phase of Mg2Si and bright phase of β-Al12Mg17 along the boundary between dendrites of α-Mg solid solution. After hot forging at 350 °C, the microstructure has changed to relatively smaller sizes of β-Al12Mg17 and Mg2Si particles apart from larger grains surrounded by smaller grains due to dynamic recovery and recrystallization. Some of the Mg2Si particles crack during forging. In both the cast and forged composite, the Brinell hardness increases rapidly with increasing volume fraction of Mg2Si, but the hardness is higher in forged composites by about 100 BHN. Yield strength in cast composites improves over that of the cast alloy, but there is a marginal increase in yield strength with increasing Mg2Si content. In forged composites, there is significant improvement in yield strength with increasing Mg2Si particles and also over those observed in their cast counterpart. In cast composites, ultimate tensile strength (UTS) decreases with increasing Mg2Si content possibly due to increased casting defects such as porosity and segregation, which increases with increasing Mg2Si content and may counteract the strengthening effect of Mg2Si content. However, in forged composite, UTS increases with increasing Mg2Si content until 5.25 vol pct due to elimination of segregation and lowering of porosity, but at higher Mg2Si content of 7 vol pct, UTS decreases, possibly due to extensive cracking of Mg2Si particles. On forging, the ductility decreases in forged alloy and composites possibly due to the remaining strain and the forged microstructure. The initiation fracture toughness, J IC , decreases drastically in

  4. Aspects of testing and selecting stainless steels for sea water applications

    SciTech Connect

    Steinsmo, U.; Rogne, T.; Drugli, J.M.

    1994-12-31

    In the period from 1980, highly alloyed stainless steels (i.e. Pitting Resistance Equivalent (PRE{sub N}) > 40) have been widely selected for chlorinated sea water systems in the Norwegian offshore industry. Recently failures have been reported -- severe crevice corrosion on flanges in a cooling water system and crevice corrosion at the threaded cast and forged joints in a fire water system. The failures highlights the question of corrosion testing and safe use limits for high alloyed stainless steels in sea water systems. This paper discusses three aspects regarding testing and selection of highly alloyed stainless steels for sea water application -- the relevancy of the electrochemical test methods used, the quality control system and the importance of repassivation.

  5. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  6. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  7. Ultrasonic characterization of centrifugally cast stainless steel: Topical report

    SciTech Connect

    Jeong, P.

    1987-06-01

    Ultrasonic wave propagation in centrifugally cast stainless steel (CCSS) was investigated. The difficulties of inspecting CCSS material stem from elastic anisotropy that hampers defect location and severe attenuation caused by coarse grains within the structure that makes defect detection difficult. During this investigation, grain effects on ultrasonic wave propagation were investigated, techniques for identifying different grain structures were developed, and compensation methods for grain effects were addressed. Each step is explained analytically based on relevant theory and proven experimentally. Experiments were conducted on specially designed test specimens: angled blocks, polygonal blocks, wedge blocks, and calibration blocks. Wave parameters such as phase velocity, skew angle, energy velocity, attenuation, beam width, amplitude variation patterns, and frequency dependence on grain structures were all measured with these specimens. CCSS grain structures investigated were equiaxed-fine grains, columnar-dendritic grains, and coarse grains. For comparison purposes, additional types of material such as static-cast stainless steel, forged stainless steel, and carbon steel materials were also investigated. Longitudinal wave, horizontally and vertically polarized shear wave modes were all considered in experiments. The use of an automated ultrasonic system was also demonstrated for grain structure identification.

  8. Thermo-mechanical modeling of the electrically-assisted manufacturing (EAM) technique during open die forging

    NASA Astrophysics Data System (ADS)

    Salandro, Wesley A.

    This thesis contains all of the steps which allow the Electrically-Assisted Manufacturing (EAM) technique to be experimentally explored and analytically modeled for an electrically-assisted forging operation. Chapter 1 includes the problem statement, proposed solution, and literature reviews on EAM. Chapter 2 describes a thorough background on the EAM technique, highlights prior EAM research, and explains the research approach taken for this thesis. The coupled thermo-mechanical modeling strategy, along with the introduction of the Electroplastic Effect Coefficient (EEC) is provided in Chapter 3. Chapter 4 explains the two different approaches to determine the EEC profiles when modeling a particular metal. The simplified EAF mechanical model for electrically-assisted forging is presented in Chapter 5. Also in this chapter, the same modeling methodology (i.e. thermo-mechanical, EEC, etc.) is used to predict loads for an electrically-assisted bending (EAB) process. The following chapters explore how different material- and process-based parameters affect the EAF technique. Chapter 6 examines how different workpiece contact areas affect EAF effectiveness, along with an exploration of how well different metal forming lubricants perform with EAF. Chapter 7 explores if there is a difference in the thermal or mechanical profiles of specimens undergoing EAF forging tests with different average grain sizes. Chapter 8 examines the same effects as the previous chapter on specimens with varying levels of prior cold work. The materials- and process-based simplifications and sensitivities of the proposed modeling strategy are outlined in Chapter 9. Chapters 10-14 include the science behind the electroplastic effect, conclusions, future work, broader impacts, and intellectual merit, respectively. The overall intention of this thesis is to show the candidate's ability to take an idea for a new manufacturing process, prove that it works, and then understand and model the process

  9. Forging of eccentric co-extruded Al-Mg compounds and analysis of the interface strength

    NASA Astrophysics Data System (ADS)

    Förster, W.; Binotsch, C.; Awiszus, B.; Lehmann, T.; Müller, J.; Kirbach, C.; Stockmann, M.; Ihlemann, J.

    2016-03-01

    Within the subproject B3 of the Collaborative Research Center 692 it has been shown that Al-Mg compounds with a good bonding quality can be produced by hydrostatic coextrusion. During processing by forging, the aluminum sleeve is thinned in areas of high strains depending on the component geometry. To solve this problem an eccentric core arrangement during co-extrusion was investigated. Based on the results of FE-simulations, the experimental validation is presented in this work. Rods with an offset of 0.25, 0.5 and 0.75 mm were produced by eccentric hydrostatic co-extrusion. Ultrasonic testing was used to evaluate the bonding quality across the entire rods. For the forging investigations the basic process Rising was chosen. The still good bonding quality after forging was examined by dye penetrant testing and optical microscopy. For an optimal stress transfer between the materials across the entire component, a sufficient bonding between the materials is essential. To evaluate the interface strength, a special bending test was developed. For the conception of the bending specimens it was required to analyze the Rising specimens geometry. These analyses were performed using a reconstruction of the geometrical data based on computer tomography (CT) investigations. The comparison with the numerically deter-mined Rising specimen geometry shows good correlation. Parametric Finite Element Analyses of the bending test were used to develop the load case and the specimen geometry. By means of iterative adaption of load application, bearing and specimen geometry parameters, an advantageous stress state and experimentally applicable configuration were found. Based on this conception, the experimental setup was configured and bending tests were performed. The interface strength was deter-mined by the calculation of the maximum interlaminar interfacial tension stress using the experimental interface failure force and the bending FE model.

  10. High Temperature, Slow Strain Rate Forging of Advanced Disk Alloy ME3

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; OConnor, Kenneth

    2001-01-01

    The advanced disk alloy ME3 was designed in the HSR/EPM disk program to have extended durability at 1150 to 1250 F in large disks. This was achieved by designing a disk alloy and process producing balanced monotonic, cyclic, and time-dependent mechanical properties. combined with robust processing and manufacturing characteristics. The resulting baseline alloy, processing, and supersolvus heat treatment produces a uniform, relatively fine mean grain size of about ASTM 7, with as-large-as (ALA) grain size of about ASTM 3. There is a long term need for disks with higher rim temperature capabilities than 1250 F. This would allow higher compressor exit (T3) temperatures and allow the full utilization of advanced combustor and airfoil concepts under development. Several approaches are being studied that modify the processing and chemistry of ME3, to possibly improve high temperature properties. Promising approaches would be applied to subscale material, for screening the resulting mechanical properties at these high temperatures. n obvious path traditionally employed to improve the high temperature and time-dependent capabilities of disk alloys is to coarsen the grain size. A coarser grain size than ASTM 7 could potentially be achieved by varying the forging conditions and supersolvus heat treatment. The objective of this study was to perform forging and heat treatment experiments ("thermomechanical processing experiments") on small compression test specimens of the baseline ME3 composition, to identify a viable forging process allowing significantly coarser grain size targeted at ASTM 3-5, than that of the baseline, ASTM 7.

  11. A Metallurgical Investigation of Large Forged Discs of Low-carbon N-155 Alloy

    NASA Technical Reports Server (NTRS)

    Cross, Howard C; Freeman, J W

    1947-01-01

    Research was undertaken to ascertain the properties of better wrought heat resisting alloys in the form of large discs required for gas turbine rotors. The properties of large discs of low carbon N-155 alloy in both the as-forged and water-quenched and aged conditions were determined by means of stress-rupture and creep tests for time periods up to about 2000 hours at 1200, 1350, and 1500 F. Short-time tensile test, impact test, and time-total deformation characteristics are included. The principle results are given.

  12. Simulated comparison on kinematics properties of two typical mechanisms of forging manipulator

    NASA Astrophysics Data System (ADS)

    Ren, Yunpeng; Lu, Chongshao; Han, Qingkai; Zhang, Tianxia; Wen, Bangchun

    2007-12-01

    The kinematics of two typical mechanisms is analyzed following the concept design of a 4MNm forging manipulator for a huge hydraulic press, i.e. a parallel links mechanism and a swing links mechanism. For the first kind of mechanism, when the jaw swings up and down, the swing angle is in proportion to the extending length of its driving hydraulic cylinder. For the second kind of mechanism, it is mostly difficult for the fluid driving control system to make sure three hydraulic pressure cylinders to keep moving synchronously. Based on these simulations and considering practical technological demands, the first kind of mechanism with parallel links is chosen as a better one.

  13. Conventionally cast and forged copper alloy for high-heat-flux thrust chambers

    NASA Technical Reports Server (NTRS)

    Kazaroff, John M.; Repas, George A.

    1987-01-01

    The combustion chamber liner of the space shuttle main engine is made of NARloy-Z, a copper-silver-zirconium alloy. This alloy was produced by vacuum melting and vacuum centrifugal casting; a production method that is currently now available. Using conventional melting, casting, and forging methods, NASA has produced an alloy of the same composition called NASA-Z. This report compares the composition, microstructure, tensile properties, low-cycle fatigue life, and hot-firing life of these two materials. The results show that the materials have similar characteristics.

  14. Modelling of Viscoplastic Behaviour of IN718 Under Hot Forging Conditions

    SciTech Connect

    Lin, Y. P.; Lin, J.; Dean, T. A.; Brown, P. D.

    2007-04-07

    The mechanical properties of IN718 are directly related to microstructure such as grain size and the hardening mechanisms, which are effective during thermomechanical processing and subsequent heat treatment. In this study a set of unified viscoplastic constitutive equations were determined for IN718 from experimental data of hot forging conditions. Techniques were developed to analyse the reliability and consistency of the experimental data derived from different previous publications. In addition to viscoplastic flow of the material, the determined material model can be used to predict the evolution of dislocations, recrystallisation and grain size occurring during thermomechanical processing.

  15. Texture evolution in Al-Li 2195 alloy during net shape roll forging

    SciTech Connect

    Kalu, P.N.; Zhang, Lan

    1998-06-12

    The quest to manufacture low-cost, large complex structures with minimum material wastage has instigated research into near-net shape (NNS) technologies. In this paper, the microstructural and texture evolution in Al-Li 2195 alloy resulting from a specific NNS processing called roll forging was evaluated. The processing consists of five stages and combines conventional ingot conversion (stages I and II), back extrusion (stage III) and ring rolling to produce hollow cylinder (stage IV). Considerable potential exists for the property enhancement of the components produced by this processing method if a better understanding of the evolution of microstructure and texture is developed.

  16. Composition Optimization and Experimental Characterization of a Novel Steel Based on CALPHAD

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liao, Bo; Liu, Ligang; Gao, Yukui; Ren, Xuejun; Yang, Qingxiang

    2015-05-01

    A new steel with high Cr and low W, Mo contents for forged cold work roll was designed based on the composition system of traditional high-speed steel roll. The Fe-C isopleths of the steel and the mass fraction of equilibrium phases versus temperature were calculated by Thermo-Calc, and the effects of different alloying elements (W, Mo, Cr, V) on austenite, ferrite, and carbides (MC, M6C, M7C3, M23C6) were also established to optimize the composition and structure. The designed and optimized specimens were both quenched at 1100 °C and then tempered twice at 560 °C. The hardness and wear resistance of the samples were measured. The microstructures of quenched tempered and forged specimens were studied. The results show that ferrite crystallization, peritectic reaction, austenite crystallization, and the precipitation of MC, M6C, M7C3, M23C6 occur during equilibrium solidification process. The alloying elements W, Mo mainly affect the precipitation of M6C, while Cr affects the precipitated region and mass fraction of M7C3. Higher V content widens the high-temperature region of the peritectic reaction and results in a large amount of MC precipitation. The optimized composition (wt.%) for cold work roll steel is 1.30-1.35%C, 9-10%Cr, 2.5-3.0%Mo, 0.5-1.0%W, 2.5-3.0%V, 0.5-0.6%Mn, 0.5-0.6%Si. The hardness of the steel after quenching and tempering is 60.8 HRC and weight loss after 120 min is 6.2 mg. This meets the requirement of hardness and wear resistance requirements for cold work roll. The ledeburite in the optimized steel disappears after forging and the carbide network break into a large amount of tiny blocky ones dispersed in the matrix without cracks, which shows a good forgeability of the steel and rationality of the optimized composition.

  17. Modeling of grain growth behavior of S34MnV steel at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Sun, Mingyue; Xu, Bin; Li, Dianzhong; Li, Yiyi

    2013-05-01

    S34MnV steel is widely used as a fundamental material in manufacturing crankshaft in diesel engine. However, due to amount of addition of Manganese element in the steel, coarse grain and mixed grain are commonly observed after long time heating during the forging passes in industrial practice, which may seriously reduce the impact toughness of the material. In current study, based on the observed microstructure of S34MnV steel at different temperatures and heating times, an empirical model has been established which reflects the relationship between the final grain size and the initial grain size, as well as heating temperature and holding time. This model has been validated by a scaled sample, and we further represented a successful industrial application of this model to simulate the grain size distribution and evolution during a large crankthrow heating and forging process, which evidences its practical and promising perspective of our model with an aim of widely promoting the mechanical properties heavy marine components.

  18. Submicrometer transparent alumina by sinter forging seeded {gamma}-Al{sub 2}O{sub 3} powders

    SciTech Connect

    Kwon, O.H.; Nordahl, C.S.; Messing, G.L.

    1995-02-01

    Seeding boehmite with {alpha}-Al{sub 2}O{sub 3}, followed by calcination at 600 C, results in an agglomerated alumina powder (<53 {mu}m) that can be sinter forged to full density at 1,250 C. Compressive strains as high as {var_epsilon}{sub z} = {minus}0.9, and radial flow ({var_epsilon}{sub r} = 1.0) during sinter forging remove large, interagglomerate pores. The fully dense alumina has a grain size of 0.4 {mu}m and is visually transparent. It is proposed that deformation of dense agglomerates is the primary mechanism responsible for large pore elimination and compact densification. The sinter forging of sol-gel-derived alumina powders offers a new technology to prepare highly transparent, optical ceramics at lower temperatures than conventional routes.

  19. Supertough Stainless Bearing Steel

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1995-01-01

    Composition and processing of supertough stainless bearing steel designed with help of computer-aided thermodynamic modeling. Fracture toughness and hardness of steel exceeds those of other bearing steels like 440C stainless bearing steel. Developed for service in fuel and oxidizer turbopumps on Space Shuttle main engine. Because of strength and toughness, also proves useful in other applications like gears and surgical knives.

  20. High Speed Turning of H-13 Tool Steel Using Ceramics and PCBN

    NASA Astrophysics Data System (ADS)

    Umer, Usama

    2012-09-01

    H-13 is the toughest tool steel used in machined die casting and forging dies. Due to its extreme hardness and poor thermal conductivity high speed cutting results in high temperature and stresses. This gives rise to surface damage of the workpiece and accelerated tool wear. This study evaluates the performance of different tools including ceramics and PCBN using practical finite element simulations and high speed orthogonal cutting tests. The machinability of H-13 was evaluated by tool wear, surface roughness, and cutting force measurements. From the 2D finite element model for orthogonal cutting, stresses and temperature distributions were predicted and compared for the different tool materials.

  1. Effect of Process Parameters on Microstructure and Hardness of Oxide Dispersion Strengthened 18Cr Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Nagini, M.; Vijay, R.; Rajulapati, Koteswararao V.; Rao, K. Bhanu Sankara; Ramakrishna, M.; Reddy, A. V.; Sundararajan, G.

    2016-08-01

    Pre-alloyed ferritic 18Cr steel (Fe-18Cr-2.3W-0.3Ti) powder was milled with and without nano-yttria in high-energy ball mill for varying times until steady-state is reached. The milled powders were consolidated by upset forging followed by hot extrusion. Microstructural changes were examined at all stages of processing (milling, upset forging, and extrusion). In milled powders, crystallite size decreases and hardness increases with increasing milling time reaching a steady-state beyond 5 hours. The size of Y2O3 particles in powders decreases with milling time and under steady-state milling conditions; the particles either dissolve in matrix or form atomic clusters. Upset forged sample consists of unrecrystallized grain structure with few pockets of fine recrystallized grains and dispersoids of 2 to 4 nm. In extruded and annealed rods, the particles are of cuboidal Y2Ti2O7 at all sizes and their size decreased from 15 nm to 5 nm along with significant increase in number density. The oxide particles in ODS6 are of cuboidal Y2Ti2O7 with diamond cubic crystal structure ( Fd bar{3} m) having a lattice parameter of 10.1 Å and are semicoherent with the matrix. The hardness values of extruded and annealed samples predicted by linear summation model compare well with measured values.

  2. Effect of Process Parameters on Microstructure and Hardness of Oxide Dispersion Strengthened 18Cr Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Nagini, M.; Vijay, R.; Rajulapati, Koteswararao V.; Rao, K. Bhanu Sankara; Ramakrishna, M.; Reddy, A. V.; Sundararajan, G.

    2016-06-01

    Pre-alloyed ferritic 18Cr steel (Fe-18Cr-2.3W-0.3Ti) powder was milled with and without nano-yttria in high-energy ball mill for varying times until steady-state is reached. The milled powders were consolidated by upset forging followed by hot extrusion. Microstructural changes were examined at all stages of processing (milling, upset forging, and extrusion). In milled powders, crystallite size decreases and hardness increases with increasing milling time reaching a steady-state beyond 5 hours. The size of Y2O3 particles in powders decreases with milling time and under steady-state milling conditions; the particles either dissolve in matrix or form atomic clusters. Upset forged sample consists of unrecrystallized grain structure with few pockets of fine recrystallized grains and dispersoids of 2 to 4 nm. In extruded and annealed rods, the particles are of cuboidal Y2Ti2O7 at all sizes and their size decreased from 15 nm to 5 nm along with significant increase in number density. The oxide particles in ODS6 are of cuboidal Y2Ti2O7 with diamond cubic crystal structure (Fd bar{3} m) having a lattice parameter of 10.1 Å and are semicoherent with the matrix. The hardness values of extruded and annealed samples predicted by linear summation model compare well with measured values.

  3. Phase Evolution in Fe-Mn-Si Shape Memory Alloys due to Forging Speed

    NASA Astrophysics Data System (ADS)

    Eskil, Murat; Kanca, Erdogan

    2013-09-01

    The objective of this investigation is to compare the crystallographic characteristics of two different compositions of Fe-Mn-Si alloys forged with the newly designed and constructed High Energy Rate Forming (HERF) hammer with conventional hydraulic and mechanical presses. The degree of martensite formation may depend on metal forming conditions. For both of the alloys, one of the specimens was investigated in as "prepared form", the other specimen was investigated after air cooling with homogenization treatment and three specimens were deformed in different velocities after homogenization treatments. The changes which occurred in the transformation parameters of two FeMnSi alloys with different compositions due to the effects of thermal and mechanical procedures have been studied by using X-ray diffraction. In the alloy specimens cooled to different conditions from the high-temperature γ phase region, γ→ɛ and γ→ɛ→α‧ martensitic transformations were observed. The lattice parameters (LP) of fcc γ and hcp ɛ structures were determined, and changes in forging speed on the LPs were found.

  4. Camera calibration method for dimensional measurement of heavy forging in large scale

    NASA Astrophysics Data System (ADS)

    Liu, Bin; Hu, Chunhai; Song, Xiaoxue; Zhao, Zhenqing

    2009-07-01

    Camera calibration method plays an important role in the stereovision system to resolve the problems of dimensional measurement of heavy forging. Due to the intensive vibrating, the camera parameters must be calibrated every time after the action of the water press. This paper presents a method using the scene geometry to calibrate cameras. In the context of heavy machinery environments, the constraints which can be used are parallelism and orthogonality. These constraints lead to geometrically intuitive methods to calibrate the cameras. The huge forging equipment such as water press belongs to geometrically constrained object and insusceptible to vibrating, which gives natural prior knowledge and constraint conditions for 3-D reconstruction. The method focuses on the calibration of the extrinsic parameters which are subject to change since the effects of the workspace factors. The intrinsic parameters were calibrated in advance by an off-line method and were assumed as invariable. The results of simulation experiments demonstrate that the camera parameters could be calibrated effectively and achieve the real time need.

  5. FORGE Canada Consortium: outcomes of a 2-year national rare-disease gene-discovery project.

    PubMed

    Beaulieu, Chandree L; Majewski, Jacek; Schwartzentruber, Jeremy; Samuels, Mark E; Fernandez, Bridget A; Bernier, Francois P; Brudno, Michael; Knoppers, Bartha; Marcadier, Janet; Dyment, David; Adam, Shelin; Bulman, Dennis E; Jones, Steve J M; Avard, Denise; Nguyen, Minh Thu; Rousseau, Francois; Marshall, Christian; Wintle, Richard F; Shen, Yaoqing; Scherer, Stephen W; Friedman, Jan M; Michaud, Jacques L; Boycott, Kym M

    2014-06-01

    Inherited monogenic disease has an enormous impact on the well-being of children and their families. Over half of the children living with one of these conditions are without a molecular diagnosis because of the rarity of the disease, the marked clinical heterogeneity, and the reality that there are thousands of rare diseases for which causative mutations have yet to be identified. It is in this context that in 2010 a Canadian consortium was formed to rapidly identify mutations causing a wide spectrum of pediatric-onset rare diseases by using whole-exome sequencing. The FORGE (Finding of Rare Disease Genes) Canada Consortium brought together clinicians and scientists from 21 genetics centers and three science and technology innovation centers from across Canada. From nation-wide requests for proposals, 264 disorders were selected for study from the 371 submitted; disease-causing variants (including in 67 genes not previously associated with human disease; 41 of these have been genetically or functionally validated, and 26 are currently under study) were identified for 146 disorders over a 2-year period. Here, we present our experience with four strategies employed for gene discovery and discuss FORGE's impact in a number of realms, from clinical diagnostics to the broadening of the phenotypic spectrum of many diseases to the biological insight gained into both disease states and normal human development. Lastly, on the basis of this experience, we discuss the way forward for rare-disease genetic discovery both in Canada and internationally. PMID:24906018

  6. Development of a photogrammetry system for the measurement of rotationally symmetric forgings

    NASA Astrophysics Data System (ADS)

    Zatočilová, Aneta; Paloušek, David; Brandejs, Jan

    2015-05-01

    The paper presents the development of a system for the measurement of the shapes and dimensions of rotationally symmetric forgings under high temperature. These large semi-finished products are measured with demands for accuracy on the order of millimeters. The challenge is to design a measurement system that overcomes the problems caused by high temperature and provides results instantly without interrupting the production process. The proposed approach exploits the fact, that the measured parts have simple rotationally symmetric shape. It is based on the assumption that (in the simplest case) the actual shape can be determined from four boundary curves which lie in two mutually perpendicular planes. These four boundary curves can be obtained by determining the edges of the forging in two images. The proposed approach has been incorporated into a software application created in Matlab programming environment. Hence the system does not use added illumination resolving edge detection and scale calculation is a crucial step. The main parts of the system, such as calibration, edge detection, spatial orientation, and the evaluation of information about the shapes and dimensions of the measured parts, have been designed so that the entire measurement process takes only a few seconds. The article focuses on the individual parts of the software application. It discusses the suitability of using particular mathematical models and the designed multi-step edge detection method, which is based on thresholding, directional median filtering and validation and correction of detected edge points.

  7. Forging Ahead

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This animation shows the front view from the Mars Exploration Rover Opportunity as it drives north towards the eastern edge of the rock outcropping near its landing site at Meridiani Planum, Mars. The movie strings together images taken over the past six martian days, or sols, of its journey, beginning with a 1 meter (3 feet) stroll away from the lander on sol 7. On the 12th sol, Opportunity drove another 3 1/2 meters (11 feet), and then, one sol later, another 1 1/2 meters (5 feet). On its way, the rover twisted and turned in a test of its driving capabilities. This movie is made up of fish-eye images taken by the rover's front hazard-identification camera.

  8. Strain oxidation cracking of austenitic stainless steels at 610 C

    SciTech Connect

    Calvar, M. Le; Scott, P.M.; Magnin, T.; Rieux, P.

    1998-02-01

    Strain oxidation cracking of both forged and welded austenitic stainless steels (SS) was studied. Creep and slow strain rate tests (SSRT) were performed in vacuum, air, and a gas furnace environment (air + carbon dioxide [CO{sub 2}] + water [H{sub 2}O]). Results showed cracking was environmentally dependent. Almost no cracking was observed in vacuum, whereas intergranular cracking was observed with increasing severity in passing from an air to a gas furnace environment. The most severe cracking was associated with formation of a less protective film formed in the gas furnace environment (air: haematite-like M{sub 2}O{sub 3} oxide; gas furnace environment: spinel M{sub 3}O{sub 4} oxide). Cracking depended strongly on the carbon content and the sensitization susceptibility of the material: the higher the carbon content, the more susceptible the alloy. This cracking was believed to be similar to other oxidation-induced cracking phenomena.

  9. The rolling texture of 18% Ni-350 maraging steel

    SciTech Connect

    Haq, A. ul; Khan, A.Q. )

    1993-02-01

    Texture development in hot rolled sheet and hot forged tube of 18% Ni-350 maraging steel has been studied after various degrees of cold deformation and flow turning, respectively. Hot rolled sheet exhibited considerable mechanical anisotropy. Weak texture development was observed following flow turning compared to cold deformation. Above 80% deformation, an increase in work hardening was accompanied by an increase in the orientation density of the texture component (001)[110]. Deformation of 97% leads to the development of the texture component (111)[110], with the highest orientation density 10.3 times random and a constant orientation density of 9 times random along [var phi][sub 1] at [phi] = 55[degree] and [var phi][sub 2] = 45[degree]. This texture was correlated with the appearance of shear bands in the microstructure.

  10. The influence of scanning speed and number of scans on the properties of laser formed steel

    NASA Astrophysics Data System (ADS)

    Sanusi, Kazeem O.; Akinlabi, Stephen; Akinlabi, Esther T.

    2016-03-01

    Laser Beam Forming (LBF) process is an emerging and new forming method that generally requires brute force to forge the steel into the desired shape instead of using conventional methods. This study investigates the changes that occur in low carbon steel through the laser beam forming process. The parameters under investigation include variable scanning speed and number of scans at fixed laser intensity. The effect of these laser parameters on the chemical composition and properties of low carbon steel is assessed through characterisation of both the as received and LBF formed specimens. Characterizations of the laser formed steels were studied using microstructural analysis and micro hardness profiling. The results show that there is a significant increase in the mechanical properties of the LBF formed materials. Scanning power and the number of scans have a noticeable effect on the curvature achieved in the formed samples. The results obtained will contribute towards the further optimization of laser forming methods for steel for the optimization of the properties of steel using Laser Beam Forming process.

  11. Fatigue behavior of rolled and forged tungsten at 25°, 280° and 480 °C

    NASA Astrophysics Data System (ADS)

    Habainy, J.; Iyengar, S.; Lee, Y.; Dai, Y.

    2015-10-01

    Pure tungsten has been chosen as the target material at the European Spallation Source facility in Lund. Calculations show that the target temperature can reach 500 °C momentarily during the spallation process, leading to thermal fatigue. Target life estimations require fatigue data at different temperatures and this work focuses on generating such data for pure, unirradiated, rolled and forged tungsten in the range 25°-480 °C. For specimens oriented in the rolling direction, tensile tests at room temperature indicated Young's modulus values in the range 320-390 GPa, low levels of plasticity (<0.23%) and UTS values in the range 397 MPa (unpolished) and 705 MPa (Polished). UTS for forged specimens were around 500 MPa. Stress-controlled fatigue tests were conducted in the tensile regime, with a runout limit of 2 × 106 cycles. At 25 °C, unpolished specimens had fatigue limits of 150 MPa (rolling and transverse direction), and 175 MPa (forged). For polished specimens in the rolling direction, fatigue limits were higher at 237.5 MPa (25 °C) and 252.5 MPa (280 °C). The forged specimens showed slightly better fatigue properties and marginal cyclic hardening at 480 °C.

  12. Jernberg Industries, Inc.: Forging Facility Uses Plant-Wide Energy Assessment to Aid Conversion to Lean Manufacturing (Revised)

    SciTech Connect

    Not Available

    2004-10-01

    Jernberg Industries conducted a plant-wide assessment while converting to lean manufacturing at a forging plant. Seven projects were identified that could yield annual savings of $791,000, 64,000 MMBtu in fuel and 6 million kWh

  13. Forging the Future between Two Different Worlds: Recent Chinese Immigrant Adolescents Tell Their Cross-Cultural Experiences

    ERIC Educational Resources Information Center

    Li, Jun

    2009-01-01

    In order to understand the interplay of culture and mind in immigrant adolescent learning and psychological adjustment, this multiple-case qualitative study examined salient home and school experiences told by recent Chinese immigrant youth in semistructured interviews and narrative essays. Forging the future between two different worlds defined,…

  14. 76 FR 24856 - Heavy Forged Hand Tools (i.e., Axes & Adzes, Bars & Wedges, Hammers & Sledges, and Picks...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-03

    ... From the Federal Register Online via the Government Publishing Office ] DEPARTMENT OF COMMERCE International Trade Administration Heavy Forged Hand Tools (i.e., Axes & Adzes, Bars & Wedges, Hammers & Sledges..., Department of Commerce. SUMMARY: On January 3, 2011, the Department of Commerce (``Department'') initiated...

  15. Microstructure and corrosion behaviour in biological environments of the new forged low-Ni Co-Cr-Mo alloys.

    PubMed

    Hiromoto, Sachiko; Onodera, Emi; Chiba, Akihiko; Asami, Katsuhiko; Hanawa, Takao

    2005-08-01

    Corrosion behaviour and microstructure of developed low-Ni Co-29Cr-(6, 8)Mo (mass%) alloys and a conventional Co-29Cr-6Mo-1Ni alloy (ASTM F75-92) were investigated in saline solution (saline), Hanks' solution (Hanks), and cell culture medium (E-MEM + FBS). The forging ratios of the Co-29Cr-6Mo alloy were 50% and 88% and that of the Co-29Cr-8Mo alloy was 88%. Ni content in the air-formed surface oxide film of the low-Ni alloys was under the detection limit of XPS. The passive current densities of the low-Ni alloys were of the same order of magnitude as that of the ASTM alloy in all the solutions. The passive current densities of all the alloys did not significantly change with the inorganic ions and the biomolecules. The anodic current densities in the secondary passive region of the low-Ni alloys were lower than that of the ASTM alloy in the E-MEM + FBS. Consequently, the low-Ni alloys are expected to show as high corrosion resistance as the ASTM alloy. On the other hand, the passive current density of the Co-29Cr-6Mo alloy with a forging ratio of 50% was slightly lower than that with a forging ratio of 88% in the saline. The refining of grains by further forging causes the increase in the passive current density of the low-Ni alloy. PMID:15769525

  16. Forging New Cocoa Keys: The Impact of Unlocking the Cocoa Bean’s Genome on Pre-harvest Food Safety

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Forging New Cocoa Keys: The Impact of Unlocking the Cocoa Bean’s Genome on Pre-harvest Food Safety David N. Kuhn, USDA ARS SHRS, Miami FL Sometimes it's hard to see the value and application of genomics to real world problems. How will sequencing the cacao genome affect West African farmers? Thi...

  17. Taking the Lead in Science Education: Forging Next-Generation Science Standards. International Science Benchmarking Report. Appendix

    ERIC Educational Resources Information Center

    Achieve, Inc., 2010

    2010-01-01

    This appendix accompanies the report "Taking the Lead in Science Education: Forging Next-Generation Science Standards. International Science Benchmarking Report," a study conducted by Achieve to compare the science standards of 10 countries. This appendix includes the following: (1) PISA and TIMSS Assessment Rankings; (2) Courses and Levels…

  18. 78 FR 8587 - Heraeus Kulzer, LLC., Including On-Site Leased Workers from People Link Staffing, Forge Staffing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-02-06

    ... products. The notice was published in the Federal Register on January 8, 2013 (78 FR 1255). At the request... Link Staffing, Forge Staffing, Career Transitions and Talent Source; South Bend, Indiana; Amended... information from the company shows that workers leased from Career Transitions and Talent Source were...

  19. Heavy-Section Steel Technology program fracture issues

    SciTech Connect

    Pennell, W.E.

    1989-10-01

    Large scale fracture mechanics tests have resulted in the identification of a number of fracture technology issues. Identification of additional issues has come from the reactor vessel materials irradiation test program and from reactor operating experience. This paper provides a review of fracture issues with an emphasis on their potential impact on a reactor vessel pressurized thermal shock (PTS) analysis. Mixed mode crack propagation emerges as a major issue, due in large measure to the poor performance of existing models for the prediction of ductile tearing. Rectification of ductile tearing technology deficiencies may require extending the technology to include a more complete treatment of stress state and loading history effects. The effect of cladding on vessel fracture remains uncertain to the point that it is not possible to determine at this time if the net effect will be positive or negative. Enhanced fracture toughness for shallow flaws has been demonstrated for low strength structural steels. Demonstration of a similar effect in reactor pressure vessel steels could have a significant beneficial effect on the probabilistic analysis of reactor vessel fracture. Further development of existing fracture mechanics models and concepts is required to meet the special requirements for fracture evaluation of circumferential flaws in the welds of ring forged vessels. Fracture technology advances required to address the issues discussed in this paper are the major objective for the ongoing Heavy Section Steel Technology (HSST) program at ORNL. 24 refs., 18 figs.

  20. Heavy-Section Steel Technology Program fracture issues

    SciTech Connect

    Pennell, W.E.

    1991-01-01

    Large-scale fracture mechanics tests have resulted in the identification of a number of fracture-technology issues. Identification of additional issues has come from the reactor vessel materials-irradiation test program and from reactor operating experience. This paper provides a review of fracture issues with an emphasis on their potential impact on a reactor vessel pressurized-thermal-shock (PTS) analysis. Mixed-mode crack propagation emerges as a major issue, due in large measure to the poor performance of existing models for the prediction of ductile tearing. Rectification of ductile tearing technology deficiencies may require extending the technology to include a more complete treatment of stress-state and loading history effects. The effect of cladding on vessel fracture remains uncertain to the point that it is not possible to determine at this time if the net effect will be positive or negative. Enhanced fracture toughness for shallow flaws has been demonstrated for low-strength structural steels. Demonstration of a similar effect in reactor pressure vessel steels could have a significant beneficial effect on the probabilistic analysis of reactor vessel fracture. Further development of existing fracture-mechanics models and concepts is required to meet the special requirements for fracture evaluation of circumferential flaws in the welds of ring-forged vessels. Fracture technology advances required to address the issues discussed in this paper are the major objective for the ongoing Heavy-Section Steel Technology (HSST) Program at Oak Ridge National Laboratory (ORNL). 22 refs., 18 figs.

  1. Hot Ductility Behavior of an 8 Pct Cr Roller Steel

    NASA Astrophysics Data System (ADS)

    Wang, Zhenhua; Sun, Shuhua; Shi, Zhongping; Wang, Bo; Fu, Wantang

    2015-04-01

    The hot ductility of an 8 pct Cr roller steel was determined between 1173 K and 1473 K (900 °C and 1200 °C) at strain rates of 0.01 to 10 s-1 through tensile testing. The fracture morphology was observed using scanning electron microscopy, and the microstructure was examined through optical microscopy and transmission electron microscopy. The dependence of the hot ductility behavior on the deformation conditions, grain size, and precipitation was analyzed. The relationship between the reduction in area and the natural logarithm of the Zener-Hollomon parameter (ln Z) was found to be a second-order polynomial. When ln Z was greater than 40 s-1, the hot ductility was poor and fracture was mainly caused by incompatible deformation between the grains. When ln Z was between 32 and 40 s-1, the hot ductility was excellent and the main fracture mechanism was void linking. When ln Z was below 32 s-1, the hot ductility was poor and fracture was mainly caused by grain boundary sliding. A fine grain structure is beneficial for homogenous deformation and dynamic recrystallization, which induces better hot ductility. The effect of M7C3 carbide particles dispersed in the matrix on the hot ductility was small. The grain growth kinetics in the 8 pct Cr steel were obtained between 1373 K and 1473 K (1100 °C and 1200 °C). Finally, optimized preheating and forging procedures for 8 pct Cr steel rollers are provided.

  2. Reclamation and additional alloying of 18Ni(350) maraging steel

    SciTech Connect

    Ahmed, M.; Salam, I.; Nasim, I.; Hussain, S.W.; Hashmi, F.H.; Khan, A.Q. )

    1994-06-01

    The possibility of gainfully utilizing grade 18Ni(350) maraging steel scrap has been investigated, along with the effect of additional alloying with niobium. A vacuum induction melting and casting furnace was used for melting and additional alloying. The cast ingots were hot forged and their properties compared with those of the stock material. The composition of the reprocessed material was found to be within the prescribed range for 18Ni(350) steel, except for some loss in titanium content. The hardness and tensile strength of the recycled steels were similar to those of the stock material. A slight decrease in hardness in the aged condition could be attributed to loss of titanium during remelting. Charpy V-notch impact testing indicated significantly higher toughness in the remelted material; this has been attributed to a homogeneous, refined microstructure and a lower level of inclusions. Additional alloying with 2% Nb not only improved the mechanical properties but also affected the amount of reverted austenite obtained after aging.

  3. Essaying the mechanical hypothesis: Descartes, La Forge, and Malebranche on the formation of birthmarks.

    PubMed

    Wilkin, Rebecca M

    2008-01-01

    This essay examines the determination by Cartesians to explain the maternal imagination's alleged role in the formation of birthmarks and the changing notion of monstrosity. Cartesians saw the formation of birthmarks as a challenge through which to demonstrate the heuristic capacity of mechanism. Descartes claimed to be able to explain the transmission of a perception from the mother's imagination to the fetus' skin without having recourse to the little pictures postulated by his contemporaries. La Forge offered a detailed account stating that the failure to explain the maternal imagination's impressions would cast doubt on mechanism. Whereas both characterized the birthmark as a deformation or monstrosity in miniature, Malebranche attributed a role to the maternal imagination in fashioning family likenesses. However, he also charged the mother's imagination with the transmission of original sin. PMID:19244870

  4. Comparison between 2D and 3D Numerical Modelling of a hot forging simulative test

    SciTech Connect

    Croin, M.; Ghiotti, A.; Bruschi, S.

    2007-04-07

    The paper presents the comparative analysis between 2D and 3D modelling of a simulative experiment, performed in laboratory environment, in which operating conditions approximate hot forging of a turbine aerofoil section. The plane strain deformation was chosen as an ideal case to analyze the process because of the thickness variations in the final section and the consequent distributions of contact pressure and sliding velocity at the interface that are closed to the conditions of the real industrial process. In order to compare the performances of 2D and 3D approaches, two different analyses were performed and compared with the experiments in terms of loads and temperatures peaks at the interface between the dies and the workpiece.

  5. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    NASA Technical Reports Server (NTRS)

    Toland, Ronald W.; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al 6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(trademark) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  6. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    SciTech Connect

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  7. The computer-aided hot-forging simulation of P/M connecting rods

    NASA Astrophysics Data System (ADS)

    Jinka, Ashoka G. K.

    1995-08-01

    Computer-aided engineering simulation techniques using a computational method are increasingly being applied to the simulation of powder metallurgy (P/M) component processing. This emerging area of applied research in the P/M industry offers the promise of a cheaper and more reliable route to part design, analysis, and development. In order to meet this goal, simulation tools that take into account the physics and mechanics of the deformation process have to be developed. This article reports one such simulation procedure as applied to the hot forging of a P/M connecting rod on a three-dimensional model. This review focuses briefly on the development of a new model, which in the study is basedon the finite-element method. Thestudy brings out a perspective for understanding the mechanical behavior of the porous material within the scope of a P/M industrial component such as a connecting rod.

  8. Carbide Precipitation Behavior and Wear Resistance of a Novel Roller Steel

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Li, Qiang; Qu, Hongwei; Liu, Ligang; Yang, Qingxiang

    2013-06-01

    High speed steel, which contains more alloy elements, cannot be used to manufacture the forged work roll. Therefore, a novel roller steel was designed on the basis of W6Mo5Cr4V2 (M2) steel. In this study, the carbide precipitation behavior and wear resistance of the novel roller steel were investigated. The Fe-C isopleths were calculated by Thermo-Calc to determine the carbide types, which were precipitated at different temperatures. The phase transformation temperatures were measured by differential scanning calorimeter and then the characteristic temperatures were designed. The phase structures quenched from the characteristic temperatures were measured by x-ray diffraction and transmission electron microscopy. The typical microstructures were observed by field emission scanning electron microscopy with Energy Disperse Spectroscopy. The hardness and wear resistance of the novel roller steel were measured. The results show that the precipitation temperatures of austenite, MC, M6C, M23C6, and ferrite are 1360, 1340, 1230, 926, and 843 °C respectively. When the specimen is quenched from 1300 °C, only MC precipitates from the matrix. At 1220 °C, MC and M2C precipitate. At 1150 °C, all of MC, M2C and M6C precipitate. Relationship between mass fraction of different phases and temperature were also simulated by Thermo-Calc. The hardness of the novel roller steel is a little lower than that of M2 steel, however, the wear resistance of the novel roller steel is a little higher than that of M2 steel with the increase of wear time.

  9. The Effects of Helium Bubble Microstructure on Ductility in Annealed and HERF 21Cr-6Ni-9Mn Stainless Steel

    SciTech Connect

    Tosten, M.H.; Morgan, M.J.

    1998-01-01

    This study examined the effects of microstructure on the ambient temperature embrittlement from hydrogen isotopes and decay helium in 21Cr-6Ni-9Mn stainless steel. Hydrogen and tritium-exposed 21Cr-6Ni-9Mn stainless steel tensile samples were pulled to failure and then characterized by transmission electron microscopy (TEM) and optical microscopy. This study determined that ductility differences between annealed and high-energy-rate-forged (HERF) stainless steel containing tritium and its decay product, helium, could be related to differences in the helium bubble microstructures. The HERF microstructures were more resistant to tritium-induced embrittlement than annealed microstructures because the high number density of helium bubbles on dislocations trap tritium within the matrix and away from the grain boundaries.

  10. Effects of heat input on the microstructure and toughness of the 8 MnMoNi 5 5 shape-welded nuclear steel

    NASA Astrophysics Data System (ADS)

    Million, Karl; Datta, Ratan; Zimmermann, Horst

    2005-04-01

    A weld metal well proven in the German nuclear industry served as the basis for the certification of a shape-welded steel to be used as base material for manufacture of nuclear primary components. The outstanding properties of this steel are attributed to the extremely fine-grained and stable primary microstructure. Subsequent reheating cycles caused by neighbouring weld beads do neither lead to coarsened brittle structures in the heat-affected zone nor to increase in hardness and decrease in toughness, as is the case with wrought steel materials. One of the largest new reactor vessel design amongst today's advanced reactor projects is considered to be particularly suitable for the use of shape-welded parts in place of forgings. In addition the need for design and development of new shape-welded steel grades for other new generation reactor projects is emphasized, in which the experience gained with this research could make a contribution.

  11. Supporting steel

    SciTech Connect

    Badra, C.

    1995-10-01

    The US Department of Energy (DOE) and the American Iron and Steel Institute (AISI) have just completed a pilot program on the technical and economic viability of direct ironmaking by a process based on bath smelting. In this process, oxygen, prereduced iron ore pellets, coal, and flux are charged into a molten slag bath containing a high percentage of carbon. The carbon removes oxygen from the iron ore and generates carbon monoxide and liquid iron. Oxygen is then injected to burn some of the carbon monoxide gas before it leaves the smelting vessel. The partially combusted gas is sued to preheat and prereduced the ore before it is injected into the bath. There are several competing cokeless ironmaking processes in various stages of development around the world. A brief comparison of these processes provides a useful perspective with which to gauge the progress and objectives of the AISI-DOE research initiative. The principal competing foreign technologies include the Corex process, DIOS, HIsmelt, and Jupiter. The advantages of the direct ironmaking process examined by AISI-DOE were not sufficiently demonstrated to justify commercialization without further research. However, enough knowledge was gained from laboratory and pilot testing to teach researchers how to optimize the direct ironmaking process and to provide the foundation for future research. Researchers now better understand issues such as the dissolution of materials, reduction mechanisms and rates, slag foaming and control, the behavior of sulfur, dust generation, and the entire question of energy efficiency--including post combustion and the role of coal/volatile matter.

  12. POD of ultrasonic detection of synthetic hard alpha inclusions in titanium aircraft engine forgings

    SciTech Connect

    Thompson, R. B.; Meeker, W. Q.; Brasche, L. J. H.

    2011-06-23

    The probability of detection (POD) of inspection techniques is a key input to estimating the lives of structural components such as aircraft engines. This paper describes work conducted as a part of the development of POD curves for the ultrasonic detection of synthetic hard alpha (SHA) inclusions in titanium aircraft engine forgings. The sample upon which the POD curves are to be based contains four types of right circular SHAs that have been embedded in a representative titanium forging, as well as a number of flat bottomed holes (FBHs). The SHAs were of two sizes, number 3 and number 5, with each size including seeds with nominal nitrogen concentrations of both 3 and 17 wt. %. The FBHs included sizes of number 1, number 3, and number 5. This discreteness of the data poses a number of challenges to standard processes for determining POD. For example, at each concentration of nitrogen, there are only two sizes, with 10 inspection opportunities each. Fully empirical, standard methodologies such as a circumflex versus a provide less than an ideal framework for such an analysis. For example, there is no way to describe the beam limiting effect whereby the signal no longer increases the flaw grows larger than the beam, one can only determine POD at the two concentration levels present in the block, and confidence bounds tend to be broad because of the limited data available for each case. In this paper, we will describe strategies involving the use of physics-based models to overcome these difficulties by allowing the data from all reflectors to be analyzed by a single statistical model. Included will be a discussion of the development of the physics-based model, its comparison to the experimental data (obtained at multiple sites with multiple operators) and its implications regarding the statistical analysis, whose details will be given in a separate article by Li et al. in this volume.

  13. FEM simulation for cold press forging forming of the round-fin heat sink

    NASA Astrophysics Data System (ADS)

    Wang, Kesheng; Han, Yu; Zhang, Haiyan; Zhang, Lihan

    2013-05-01

    In this paper, the finite element method is used to investigate the forming process of cold press forging for the round-fin heat sink in the automotive lighting. A series of simulations on the round-fin heat sink forming using the program DEFORM were carried out. The blank thickness and friction coefficient on the formation of round-fin were studied, and the tooling structure with counterpressure on the heat sink formation was also investigated. The results show that the blank thickness is very good for the round-fin formation, and the thicker the blank is, the better the round-fin can be formed; and also When both the punch-blank interface and the die-blank interface have the same value of friction factor, the larger value of friction factor is in favor of round-fin forming, the further investigation reveals that the friction at the punch-blank interface has more significant effect on preventing the initiation of flow-through compared with the friction at the die-blank interface, which implies that the punch-blank interface has more significant effect on the material flow in the formation of round-fin. Meanwhile, The tooling structure with counterpressure is helpful to the formation of round-fin heat sink, which not only ensures the height of each round-fin on the heat sink is uniform but also retards the initiation of flow-through on the reverse side of round-fin. In addition, the experiments of press forging process were conducted to validate the finite element analysis, and the simulation results are in good agreement with the experimental data.

  14. Pod of Ultrasonic Detection of Synthetic Hard Alpha Inclusions in Titanium Aircraft Engine Forgings

    NASA Astrophysics Data System (ADS)

    Thompson, R. B.; Meeker, W. Q.; Brasche, L. J. H.

    2011-06-01

    The probability of detection (POD) of inspection techniques is a key input to estimating the lives of structural components such as aircraft engines. This paper describes work conducted as a part of the development of POD curves for the ultrasonic detection of synthetic hard alpha (SHA) inclusions in titanium aircraft engine forgings. The sample upon which the POD curves are to be based contains four types of right circular SHAs that have been embedded in a representative titanium forging, as well as a number of flat bottomed holes (FBHs). The SHAs were of two sizes, ♯3 and ♯5, with each size including seeds with nominal nitrogen concentrations of both 3 and 17 wt. %. The FBHs included sizes of ♯1, ♯3, and ♯5. This discreteness of the data poses a number of challenges to standard processes for determining POD. For example, at each concentration of nitrogen, there are only two sizes, with 10 inspection opportunities each. Fully empirical, standard methodologies such as â versus a provide less than an ideal framework for such an analysis. For example, there is no way to describe the beam limiting effect whereby the signal no longer increases the flaw grows larger than the beam, one can only determine POD at the two concentration levels present in the block, and confidence bounds tend to be broad because of the limited data available for each case. In this paper, we will describe strategies involving the use of physics-based models to overcome these difficulties by allowing the data from all reflectors to be analyzed by a single statistical model. Included will be a discussion of the development of the physics-based model, its comparison to the experimental data (obtained at multiple sites with multiple operators) and its implications regarding the statistical analysis, whose details will be given in a separate article by Li et al. in this volume.

  15. Liquid State Forging: Novel Potentiality to Produce High Performance Components, Process, Plant and Tooling

    NASA Astrophysics Data System (ADS)

    Rosso, M.; Zago, A.; Claus, P.; Motoiu, P.

    2007-04-01

    The paper deals about a new patented process able to the production of high resistance and high toughness parts, taking into consideration also the tooling need. The molten alloy is introduced into the die cavity at low pressure, then the alloy is forged. The forging action takes place during the alloy solidification process, favouring the reduction of the duration of the process and the production of parts characterised by very high mechanical and ductility properties. The very high mechanical characteristics of the produced parts are obtained thank to their very low porosity content, as well as to their unique microstructure features. Moreover, the process allow the optimisation of the yield of the alloy, in fact the feeding system and the risers are practically absent, this means minimum production of scraps to be recycled. After a short description of the main features of the equipment and of the process, the work take into consideration the aluminium based produced parts, in their as cast state and after T6 heat treatment, comparing their characteristics with those obtainable by the most traditional low pressure and gravity casting processes. In particular, samples for the evaluation of the mechanical properties have been machined from the produced parts to obtain their tensile strength, together with their ductility characteristics. The maximum attained hardness values have also been evaluated. Tensile strength higher than 440 MPa, with elongation up to 18% with hardness higher than 125 HB are easily attainable on Al alloys type A356. Light microscopy observations performed on the transverse section of polished samples and the analysis of the fracture surfaces after mechanical tests allowed to focus the attention on the microstructure details and to highlight the ductile aspects of the fracture to confirm the high quality and high performance of the produced parts.

  16. Comparative Tensile Flow and Work-Hardening Behavior of 9 Pct Chromium Ferritic-Martensitic Steels in the Framework of the Estrin-Mecking Internal-Variable Approach

    NASA Astrophysics Data System (ADS)

    Choudhary, B. K.; Christopher, J.

    2016-06-01

    The comparative tensile flow and work-hardening behavior of P9 steel in two different product forms, normalized and tempered plate and thick section tube plate forging, and P91 steel were investigated in the framework of the dislocation dynamics based Estrin-Mecking (E-M) one-internal-variable approach. The analysis indicated that the flow behavior of P9 and P91 steels was adequately described by the E-M approach in a wide range of temperatures. It was suggested that dislocation dense martensite lath/cell boundaries and precipitates together act as effective barriers to dislocation motion in P9 and P91 steels. At room and intermediate temperatures, the evolution of the internal-state variable, i.e., the dislocation density with plastic strain, exhibited insignificant variations with respect to temperature. At high temperatures, a rapid evolution of dislocation density with plastic strain toward saturation with increasing temperature was observed. The softer P9 steel tube plate forging exhibited higher work hardening in terms of larger gains in the dislocation density and flow stress contribution from dislocations than the P9 steel plate and P91 steel at temperatures ranging from 300 K to 873 K (27 °C to 600 °C). The evaluation of activation energy suggests that the deformation is controlled by cross-slip of dislocations at room and intermediate temperatures, and climb of dislocations at high temperatures. The relative influence of initial microstructure on flow and work-hardening parameters associated with the E-M approach was discussed in the three temperature regimes displayed by P9 and P91 steels.

  17. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  18. Welding Rustproof Steels

    NASA Technical Reports Server (NTRS)

    Hoffmann, W

    1929-01-01

    The following experimental results will perhaps increase the knowledge of the process of welding rustproof steels. The experiments were made with two chrome-steel sheets and with two chrome-steel-nickel sheets having the composition shown in Table I.

  19. Microstructure and Properties of Selective Laser Melted High Hardness Tool Steel

    NASA Astrophysics Data System (ADS)

    Feuerhahn, F.; Schulz, A.; Seefeld, T.; Vollertsen, F.

    A secondary hardening tool steel material X110CrMoVAl 8-2 was successfully processed by selective laser melting (SLM), producing defect free samples of high density. The microstructure appeared irregular after SLM, which was attributed to locally different temper states in consequence of the SLM process pattern. By a subsequent heat treatment, a homogeneous microstructure with ultrafine carbide precipitations and a very high resulting hardness of 765 HV were achieved. The hardness came very close to that of the same material processed by spray forming and forging, whilst the SLM microstructure was significantly finer. Therefore this tool steel material was considered as highly promising for SLM manufacturing of tools, e.g. for micro tooling applications.

  20. Modeling flow stress constitutive behavior of SA508-3 steel for nuclear reactor pressure vessels

    NASA Astrophysics Data System (ADS)

    Sun, Mingyue; Hao, Luhan; Li, Shijian; Li, Dianzhong; Li, Yiyi

    2011-11-01

    Based on the measured stress-strain curves under different temperatures and strain rates, a series of flow stress constitutive equations for SA508-3 steel were firstly established through the classical theories on work hardening and softening. The comparison between the experimental and modeling results has confirmed that the established constitutive equations can correctly describe the mechanical responses and microstructural evolutions of the steel under various hot deformation conditions. We further represented a successful industrial application of this model to simulate a forging process for a large conical shell used in a nuclear steam generator, which evidences its practical and promising perspective of our model with an aim of widely promoting the hot plasticity processing for heavy nuclear components of fission reactors.

  1. Crystalline gamma-Al2O3 physical vapour deposition-coating for steel thixoforging tools.

    PubMed

    Bobzin, K; Hirt, G; Bagcivan, N; Khizhnyakova, L; Ewering, M

    2011-10-01

    The process of thixoforming, which has been part of many researches during the last decades, combines the advantages of forging and casting for the shaping of metallic components. But due to the high temperatures of semi-solid steel alloys high demands on the tools are requested. To resists the thermal and mechanical loads (wear, friction, thermal and thermomechanical fatigue) protecting thin films are necessary. In this regard crystalline gamma-Al2O3 deposited via Physical Vapour Deposition (PVD) is a promising candidate: It exhibits high thermal stability, high oxidation resistance and high hot hardness. In the present work the application of a (Ti, Al)N/gamma-Al2O3 coating deposited by means of Magnetron Sputter Ion Plating in an industrial coating unit is presented. The coating was analysed by means of Rockwell test, nanoindentation, and Scanning Electron Microscopy (SEM). The coated tool was tested in thixoforging experiments with steel grade X210CrW12 (AlSI D6). The surface of the coated dies was examined with Scanning Electron Microscope (SEM) after 22, 42, 90 and 170 forging cycles. PMID:22400259

  2. Highly porous, low elastic modulus 316L stainless steel scaffold prepared by selective laser melting.

    PubMed

    Čapek, Jaroslav; Machová, Markéta; Fousová, Michaela; Kubásek, Jiří; Vojtěch, Dalibor; Fojt, Jaroslav; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-12-01

    Recently, porous metallic materials have been extensively studied as candidates for use in the fabrication of scaffolds and augmentations to repair trabecular bone defects, e.g. in surroundings of joint replacements. Fabricating these complex structures by using common approaches (e.g., casting and machining) is very challenging. Therefore, rapid prototyping techniques, such as selective laser melting (SLM), have been investigated for these applications. In this study, we characterized a highly porous (87 vol.%) 316L stainless steel scaffold prepared by SLM. 316L steel was chosen because it presents a biomaterial still widely used for fabrication of joint replacements and, from the practical point of view, use of the same material for fabrication of an augmentation and a joint replacement is beneficial for corrosion prevention. The results are compared to the reported properties of two representative nonporous 316L stainless steels prepared either by SLM or casting and subsequent hot forging. The microstructural and mechanical properties and the surface chemical composition and interaction with the cells were investigated. The studied material exhibited mechanical properties that were similar to those of trabecular bone (compressive modulus of elasticity ~0.15GPa, compressive yield strength ~3MPa) and cytocompatibility after one day that was similar to that of wrought 316L stainless steel, which is a commonly used biomaterial. Based on the obtained results, SLM is a suitable method for the fabrication of porous 316L stainless steel scaffolds with highly porous structures. PMID:27612756

  3. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age. PMID:23442209

  4. The effect of forging history on the strength and microstructure of TDNiCr /Ni-20Cr-2ThO2/

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1975-01-01

    Forging variables were evaluated to determine their influence on the elevated temperature strength and microstructure of TDNiCr. Grain size was the principal microstructural feature related to elevated temperature strength and was controlled primarily by the thermomechanical variables of forging temperature and final annealing condition. Tests at 1366 K revealed a factor of eight increase in tensile strength as grain size increased from 1 to 150 microns, while stress-rupture strength improved by three to five times as grain size increased from 15 to 150 microns. Forged material of grain size greater than or equal to about 150 microns displayed a level of elevated temperature strength comparable to that of optimized TDNiCr sheet. The presence of a preponderance of small twins and a strong preferred orientation may have also been factors contributing to the excellent high temperature strength of large grain forged material.

  5. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  6. Simulations and Experiments of Hot Forging Design and Evaluation of the Aircraft Landing Gear Barrel Al Alloy Structure

    NASA Astrophysics Data System (ADS)

    Ram Prabhu, T.

    2016-04-01

    In the present study, the hot forging design of a typical landing gear barrel was evolved using finite element simulations and validated with experiments. A DEFORM3D software was used to evolve the forging steps to obtain the sound quality part free of defects with minimum press force requirements. The hot forging trial of a barrel structure was carried out in a 30 MN hydraulic press based on the simulation outputs. The tensile properties of the part were evaluated by taking samples from all three orientations (longitudinal, long transverse, short transverse). The hardness and microstructure of the part were also investigated. To study the soundness of the product, fluorescent penetrant inspection and ultrasonic testing were performed in order to identify any potential surface or internal defects in the part. From experiments, it was found that the part was formed successfully without any forging defects such as under filling, laps, or folds that validated the effectiveness of the process simulation. The tensile properties of the part were well above the specification limit (>10%) and the properties variation with respect to the orientation was less than 2.5%. The part has qualified the surface defects level of Mil Std 1907 Grade C and the internal defects level of AMS 2630 Class A (2 mm FBh). The microstructure shows mean grain length and width of 167 and 66 µm in the longitudinal direction. However, microstructure results revealed that the coarse grain structure was observed on the flat surface near the lug region due to the dead zone formation. An innovative and simple method of milling the surface layer after each pressing operation was applied to solve the problem of the surface coarse grain structure.

  7. Hydrogeology and ground-water quality of Valley Forge National Historical Park, Montgomery County, Pennsylvania

    USGS Publications Warehouse

    Sloto, Ronald A.; McManus, B. Craig

    1996-01-01

    Valley Forge National Historical Park is just southwest of the Commodore Semiconductor Group (CSG) National Priorities List (Superfund) Site, a source of volatile organic compounds (VOC's) in ground water. The 7.5-square-mile study area includes the part of the park in Lower Providence and West Norriton Townships in Montgomery County, Pa., and surrounding vicinity. The park is underlain by sedimentary rocks of the Upper Triassic age stockton Formation. A potentiometric-surface map constructed from water levels measured in 59 wells shows a cone of depression, approximately 0.5 mile in diameter, centered near the CSG Site. The cone of depression is caused by the pumping of six public supply wells. A ground-water divide between the cone of depression and Valley Forge National Historical Park provides a hydraulic barrier to the flow of ground water and contaminants from the CSG Site to the park. If pumping in the cone of depression was to cease, water levels would recover, and the ground-water divide would shift to the north. A hydraulic gradient between the CSG Site and the Schuylkill River would be established, causing contaminated ground water to flow to the park. Water samples were collected from 12 wells within the park boundary and 9 wells between the park boundary and the ground-water divide to the north of the park. All water samples were analyzed for physical properties (field determinations), nutrients, common ions, metals and other trace constituents, and VOC's. Water samples from the 12 wells inside the park boundary also were analyzed for pesticides. Concentrations of inorganic constituents in the water samples did not exceed U.S. Environmental Protection Agency maximum contaminant levels. Very low concentrations of organic compounds were detected in some of the water samples. VOC's were detected in water from 76 percent of the wells sampled; the maximum concentration detected was 5.8 micrograms per liter of chloroform. The most commonly detected VOC was

  8. [Research on the temperature field detection method of hot forging based on long-wavelength infrared spectrum].

    PubMed

    Zhang, Yu-Cun; Wei, Bin; Fu, Xian-Bin

    2014-02-01

    A temperature field detection method based on long-wavelength infrared spectrum for hot forging is proposed in the present paper. This method combines primary spectrum pyrometry and three-stage FP-cavity LCTF. By optimizing the solutions of three group nonlinear equations in the mathematical model of temperature detection, the errors are reduced, thus measuring results will be more objective and accurate. Then the system of three-stage FP-cavity LCTF was designed on the principle of crystal birefringence. The system realized rapid selection of any wavelength in a certain wavelength range. It makes the response of the temperature measuring system rapid and accurate. As a result, without the emissivity of hot forging, the method can acquire exact information of temperature field and effectively suppress the background light radiation around the hot forging and ambient light that impact the temperature detection accuracy. Finally, the results of MATLAB showed that the infrared spectroscopy through the three-stage FP-cavity LCTF could meet the requirements of design. And experiments verified the feasibility of temperature measuring method. Compared with traditional single-band thermal infrared imager, the accuracy of measuring result was improved. PMID:24822408

  9. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy.

    PubMed

    Wang, S D; Xu, D K; Wang, B J; Sheng, L Y; Han, E H; Dong, C

    2016-01-01

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed. PMID:27387817

  10. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy

    NASA Astrophysics Data System (ADS)

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Sheng, L. Y.; Han, E. H.; Dong, C.

    2016-07-01

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed.

  11. Effect of Nano-Scale and Micro-Scale Yttria Reinforcement on Powder Forged AA-7075 Composites

    NASA Astrophysics Data System (ADS)

    Joshi, Tilak C.; Prakash, U.; Dabhade, Vikram V.

    2016-04-01

    The present investigation deals with the development of AA-7075 metal matrix composites reinforced with nano yttria particles (0.1 to 3 vol.%) and micron yttria particles (1 to 15 vol.%) by powder forging. Matrix powders (AA-7075) and reinforcement powders (yttria) were blended, cold compacted, sintered under pure nitrogen, and finally hot forged in a closed floating die. The hot forged samples were artificially age hardened at 121 °C for various time durations to determine the peak aging time. The mechanical properties in the peak-aged condition as well as density and microstructure were determined and correlated with the reinforcement size and content. The nano composites exhibited a well-densified structure as well as better hardness and tensile/compressive strength as compared to micro-scale composites. The mechanical properties in nano-scale composites peaked at 0.5 vol.% yttria addition while for micro-scale composites these properties peaked at 5 vol.% yttria addition.

  12. Effect of solution treatment on the fatigue behavior of an as-forged Mg-Zn-Y-Zr alloy

    NASA Astrophysics Data System (ADS)

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Han, E. H.; Dong, C.

    2016-04-01

    Through investigating and comparing the fatigue behavior of an as-forged Mg-6.7Zn-1.3Y-0.6Zr (wt.%) alloy before and after solid solution treatment (T4) in laboratory air, the effect of T4 treatment on fatigue crack initiation was disclosed. S-N curves illustrated that the fatigue strength of as-forged samples was 110 MPa, whereas the fatigue strength of T4 samples was only 80 MPa. Observations to fracture surfaces demonstrated that for as-forged samples, fatigue crack initiation sites were covered with a layer of oxide film. However, due to the coarse grain structure and the dissolution of MgZn2 precipitates, the activation and accumulation of {10–12} twins in T4 samples were much easier, resulting in the preferential fatigue crack initiation at cracked twin boundaries (TBs). Surface characterization demonstrated that TB cracking was mainly ascribed to the incompatible plastic deformation in the twinned area and nearby α-Mg matrix.

  13. Effect of solution treatment on the fatigue behavior of an as-forged Mg-Zn-Y-Zr alloy

    PubMed Central

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Han, E. H.; Dong, C.

    2016-01-01

    Through investigating and comparing the fatigue behavior of an as-forged Mg-6.7Zn-1.3Y-0.6Zr (wt.%) alloy before and after solid solution treatment (T4) in laboratory air, the effect of T4 treatment on fatigue crack initiation was disclosed. S-N curves illustrated that the fatigue strength of as-forged samples was 110 MPa, whereas the fatigue strength of T4 samples was only 80 MPa. Observations to fracture surfaces demonstrated that for as-forged samples, fatigue crack initiation sites were covered with a layer of oxide film. However, due to the coarse grain structure and the dissolution of MgZn2 precipitates, the activation and accumulation of {10–12} twins in T4 samples were much easier, resulting in the preferential fatigue crack initiation at cracked twin boundaries (TBs). Surface characterization demonstrated that TB cracking was mainly ascribed to the incompatible plastic deformation in the twinned area and nearby α-Mg matrix. PMID:27032532

  14. Microstructure characterization and mechanical behaviors of a hot forged high Nb containing PM-TiAl alloy

    SciTech Connect

    Li, Jianbo; Liu, Yong; Liu, Bin; Wang, Yan; Liang, Xiaopeng; He, Yuehui

    2014-09-15

    In this work, the effects of deformation on the microstructure and mechanical behaviors of TiAl alloy were investigated. Deformed microstructure observation was characterized by scanning electron microscopy, electron back scattered diffraction technique, transmission electron microscopy and DEFORM-3D software. Results indicated that the core area of the TiAl pancake was characterized by completely dynamically recrystallized microstructures, however some residual lamellar colonies can be observed near the edge area, which are primarily caused by a temperature drop and inhomogenous plastic flow. The main softening mechanism is dynamic recrystallization of γ grains. The as-forged alloy exhibited excellent mechanical properties at both room temperature and high temperature. Tensile test results showed that the ultimate tensile strength of the alloy increased from 832 MPa at room temperature to 853 MPa at 700 °C, while the elongation increased from 2.7% to 17.8%. Even at the temperature of 850 °C, the ultimate tensile strength maintained 404 MPa, and the elongation increased to 75%. The as-forged alloy also exhibited remarkable low-temperature superplasticity at 850 °C, with an elongation of 120%. - Highlights: • The core area of the TiAl pancake was characterized by DRX microstructure. • The elongation at RT is higher than that of other high Nb-containing TiAl alloys. • The forged alloy exhibited low-temperature superplasticity at 850 °C.

  15. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy

    PubMed Central

    Wang, S. D.; Xu, D. K.; Wang, B. J.; Sheng, L. Y.; Han, E. H.; Dong, C.

    2016-01-01

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed. PMID:27387817

  16. Effect of Nano-Scale and Micro-Scale Yttria Reinforcement on Powder Forged AA-7075 Composites

    NASA Astrophysics Data System (ADS)

    Joshi, Tilak C.; Prakash, U.; Dabhade, Vikram V.

    2016-05-01

    The present investigation deals with the development of AA-7075 metal matrix composites reinforced with nano yttria particles (0.1 to 3 vol.%) and micron yttria particles (1 to 15 vol.%) by powder forging. Matrix powders (AA-7075) and reinforcement powders (yttria) were blended, cold compacted, sintered under pure nitrogen, and finally hot forged in a closed floating die. The hot forged samples were artificially age hardened at 121 °C for various time durations to determine the peak aging time. The mechanical properties in the peak-aged condition as well as density and microstructure were determined and correlated with the reinforcement size and content. The nano composites exhibited a well-densified structure as well as better hardness and tensile/compressive strength as compared to micro-scale composites. The mechanical properties in nano-scale composites peaked at 0.5 vol.% yttria addition while for micro-scale composites these properties peaked at 5 vol.% yttria addition.

  17. Effect of solution treatment on the fatigue behavior of an as-forged Mg-Zn-Y-Zr alloy.

    PubMed

    Wang, S D; Xu, D K; Wang, B J; Han, E H; Dong, C

    2016-01-01

    Through investigating and comparing the fatigue behavior of an as-forged Mg-6.7Zn-1.3Y-0.6Zr (wt.%) alloy before and after solid solution treatment (T4) in laboratory air, the effect of T4 treatment on fatigue crack initiation was disclosed. S-N curves illustrated that the fatigue strength of as-forged samples was 110 MPa, whereas the fatigue strength of T4 samples was only 80 MPa. Observations to fracture surfaces demonstrated that for as-forged samples, fatigue crack initiation sites were covered with a layer of oxide film. However, due to the coarse grain structure and the dissolution of MgZn2 precipitates, the activation and accumulation of {10-12} twins in T4 samples were much easier, resulting in the preferential fatigue crack initiation at cracked twin boundaries (TBs). Surface characterization demonstrated that TB cracking was mainly ascribed to the incompatible plastic deformation in the twinned area and nearby α-Mg matrix. PMID:27032532

  18. Tool steels. 5. edition

    SciTech Connect

    Roberts, G.; Krauss, G.; Kennedy, R.

    1998-12-31

    The revision of this authoritative work contains a significant amount of new information from the past nearly two decades presented in an entirely new outline, making this a must have reference for engineers involved in tool-steel production, as well as in the selection and use of tool steels in metalworking and other materials manufacturing industries. The chapter on tool-steel manufacturing includes new production processes, such as electroslag refining, vacuum arc remelting, spray deposition processes (Osprey and centrifugal spray), and powder metal processing. The seven chapters covering tool-steel types in the 4th Edition have been expanded to 11 chapters covering nine main groups of tool steels as well as other types of ultrahigh strength steels sometimes used for tooling. Each chapter discusses in detail processing, composition, and applications specific to the particular group. In addition, two chapters have been added covering surface modification and trouble shooting production and performance problems.

  19. Forging Hispanic communities in new destinations: A case study of Durham, NC1

    PubMed Central

    Flippen, Chenoa A.; Parrado, Emilio A.

    2013-01-01

    The Chicago School of urban sociology and its extension in the spatial assimilation model have provided the dominant framework for understanding the interplay between immigrant social and spatial mobility. However, the main tenets of the theory were derived from the experience of pre-war, centralized cities; scholars falling under the umbrella of the Los Angeles school have recently challenged the extent to which they are applicable to the contemporary urban form, which is characterized by sprawling, decentralized, and multi-nucleated development. Indeed, new immigrant destinations, such as those scattered throughout the American Southeast, are both decentralized and lack prior experience with large scale immigration. Informed by this debate this paper traces the formation and early evolution of Hispanic neighborhoods in Durham, NC, a new immigrant destination. Using qualitative data we construct a social history of immigrant neighborhoods and apply survey and census information to examine the spatial pattern of neighborhood succession. We also model the sorting of immigrants across neighborhoods according to personal characteristics. Despite the many differences in urban form and experience with immigration, the main processes forging the early development of Hispanic neighborhoods in Durham are remarkably consistent with the spatial expectations from the Chicago School, though the sorting of immigrants across neighborhoods is more closely connected to family dynamics and political economy considerations than purely human capital attributes. PMID:24482612

  20. Forging School-Scientist Partnerships: A Case of Easier Said than Done?

    NASA Astrophysics Data System (ADS)

    Falloon, Garry

    2013-12-01

    Since the early 1980s, a number of initiatives have been undertaken worldwide which have involved scientists and teachers working together in projects designed to support the science learning of students. Many of these have attempted to establish school-scientist partnerships. In these, scientists, teachers, and students formed teams engaged in mutually beneficial science-based activities founded on principles such as equal recognition and input, and shared vision, responsibility and risk. This article uses two partnership programmes run by a New Zealand Science Research Institute, to illustrate the challenges faced by scientists and teachers as they attempted to forge meaningful and effective partnerships. It argues that achieving the theorised position of a shared partnership space at the intersection of the worlds of scientists and teachers is problematic, and that scientists must instead be prepared to penetrate deeply into the world of the classroom when undertaking any such interactions. Findings indicate epistemological differences, curriculum and school systems and issues, and teacher efficacy and science knowledge significantly affect the process of partnership formation. Furthermore, it is argued that a re-thinking of partnerships is needed to reflect present economic and education environments, which are very different to those in which they were originally conceived nearly 30 years ago. It suggests that technology has an important role to play in future partnership interactions.

  1. Analytical and experimental evaluation of a proposed self-forging fragment munition

    SciTech Connect

    Tuft, D.B.; Folsom, E.N.

    1982-12-27

    Analytical and experimental tools have been used to study the formation of a proposed self-forging fragment projectile. The primary objective of this study is the determination of the interior and exterior shape of the fully formed fragment, and to determine if the fragment tumbles in flight. In addition, it is of interest to compare computer predictions to experimental results. An experiment was performed using high speed photography and high-energy flash x-ray radiography to study liner and case motion and projectile formation. Fabrication and assembly tolerances were closely controlled in an effort to eliminate tolerances as a possible source of fragment instability. X-ray film-density contours were analyzed to determine the fully formed fragment interior and exterior shape. Down-range yaw screens showed fragment tumbling in flight. The computed fragment shape was compared to experimental results and it was found that a retaining ring in the computational model near the liner periphery had a significant effect on the final computed fragment shape. With the retaining ring in the computational model and full two-way sliding between all material interfaces, the final computed fragment showed very good agreement with the experiment on both exterior and interior shapes.

  2. Seasonal food use by white-tailed deer at Valley Forge National Historical Park, Pennsylvania, USA

    NASA Astrophysics Data System (ADS)

    Cypher, Brian L.; Yahner, Richard H.; Cypher, Ellen A.

    1988-03-01

    Food habits of white-tailed deer ( Odocoileus virginianus) were examined from January to November 1984 via fecal-pellet analysis at Valley Forge National Historical Park (VFNHP), which represents an “island” habitat for deer surrounded by extensive urbanization, in southeastern Pennsylvania. In addition, use of fields by deer was compared to food habits. Herbaceous vegetation (forbs, leaves of woody plants, and conifer needles) was the predominant food type in all seasons except fall. Acorns and graminoids (grasses and sedges) were important food resources in fall and spring, respectively. Use of woody browse (twigs) was similar among seasons. Field use was relatively high during fall, winter without snow cover (<20 cm), and spring when food resources in fields were readily available. In contrast, use of fields was lowest in summer when preferred woodland foods were available and in winter with snow cover when food in fields was not readily accessible. Patterns of food-type use by deer at VFNHP indicate the year-round importance of nonwoody foods and field habitats to deer populations on public lands such as national parks in the northeastern United States.

  3. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    NASA Technical Reports Server (NTRS)

    Toland, Ronald; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    In spite of its baseline mechanical stress relief, aluminum 6061-T651 harbors some residual stress that may relieve and distort mirror figure to unacceptable levels at cryogenic operating temperatures unless relieved during fabrication. Cryogenic instruments using aluminum mirrors for both ground-based and space IR astronomy have employed a variety of heat treatment formulae, with mixed results. We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(TM) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  4. Texture evolution in upset-forged P/M and wrought tantalum: Experimentation and modeling

    SciTech Connect

    Bingert, J.F.; Desch, P.B.; Bingert, S.R.; Maudlin, P.J.; Tome, C.N.

    1997-11-01

    Preferred orientations in polycrystalline materials can significantly affect their physical and mechanical response through the retention of anisotropic properties inherent to the single crystal. In this study the texture evolution in upset-forged PIM and wrought tantalum was measured as a function of initial texture, compressive strain, and relative position in the pressing. A <001>/<111> duplex fiber texture parallel to the compression axis was generally observed, with varying degrees of a radial component evident in the wrought material. The development of deformation textures derives from restricted crystallographic slip conditions that generate lattice rotations, and these grain reorientations can be modeled as a function of the prescribed deformation gradient. Texture development was simulated for equivalent deformations using both a modified Taylor approach and a viscoplastic self-consistent (VPSC) model. A comparison between the predicted evolution and experimental results shows a good correlation with the texture components, but an overly sharp prediction at large strains from both the Taylor and VPSC models.

  5. Quench-Induced Stresses in AA2618 Forgings for Impellers: A Multiphysics and Multiscale Problem

    NASA Astrophysics Data System (ADS)

    Chobaut, Nicolas; Saelzle, Peter; Michel, Gilles; Carron, Denis; Drezet, Jean-Marie

    2015-05-01

    In the fabrication of heat-treatable aluminum parts such as AA2618 compressor impellers for turbochargers, solutionizing and quenching are key steps to obtain the required mechanical characteristics. Fast quenching is necessary to avoid coarse precipitation as it reduces the mechanical properties obtained after heat treatment. However, fast quenching induces residual stresses that can cause unacceptable distortions during machining. Furthermore, the remaining residual stresses after final machining can lead to unfavorable stresses in service. Predicting and controlling internal stresses during the whole processing from heat treatment to final machining is therefore of particular interest to prevent negative impacts of residual stresses. This problem is multiphysics because processes such as heat transfer during quenching, precipitation phenomena, thermally induced deformations, and stress generation are interacting and need to be taken into account. The problem is also multiscale as precipitates of nanosize form during quenching at locations where the cooling rate is too low. This precipitation affects the local yield strength of the material and thus impacts the level of macroscale residual stresses. A thermomechanical model accounting for precipitation in a simple but realistic way is presented. Instead of modelling precipitation that occurs during quenching, the model parameters are identified using a limited number of tensile tests achieved after representative interrupted cooling paths in a Gleeble machine. The simulation results are compared with as-quenched residual stresses in a forging measured by neutron diffraction.

  6. [Joint prostheses components of warm-forged and surface treated Ti-6Al-7Nb alloy].

    PubMed

    Semlitsch, M; Weber, H; Streicher, R M; Schön, R

    1991-05-01

    In 1978 development of a TiAl alloy with the inert alloying element niobium was initiated. In 1984, the optimal composition was found to be Ti-6Al-7Nb (Protasul-100). This custom-made alloy for implants has the same alpha/beta micro-structure and equally good mechanical properties as Ti-6Al-4V. The corrosion resistance of Ti-6Al-7Nb is better than that of pure titanium and Ti-6Al-4V, due to the very dense and stable passive layer. Since 1985, highly stressed anchoring stems of various hip prosthesis designs have been manufactured from hot-forged Ti-6Al-7Nb/Protasul-100. Polished surfaces of hip, knee or wrist joints made of Ti-6Al-7Nb intended to articulate with polyethylene are surface-treated by the application of a very hard, 3-5 microns thick titanium nitride coating (Tribosul-TiN), or by oxygen diffusion hardening (Tribosul-ODH) to a depth of 30 microns. PMID:1859861

  7. Forging Hispanic communities in new destinations: A case study of Durham, NC.

    PubMed

    Flippen, Chenoa A; Parrado, Emilio A

    2012-03-01

    The Chicago School of urban sociology and its extension in the spatial assimilation model have provided the dominant framework for understanding the interplay between immigrant social and spatial mobility. However, the main tenets of the theory were derived from the experience of pre-war, centralized cities; scholars falling under the umbrella of the Los Angeles school have recently challenged the extent to which they are applicable to the contemporary urban form, which is characterized by sprawling, decentralized, and multi-nucleated development. Indeed, new immigrant destinations, such as those scattered throughout the American Southeast, are both decentralized and lack prior experience with large scale immigration. Informed by this debate this paper traces the formation and early evolution of Hispanic neighborhoods in Durham, NC, a new immigrant destination. Using qualitative data we construct a social history of immigrant neighborhoods and apply survey and census information to examine the spatial pattern of neighborhood succession. We also model the sorting of immigrants across neighborhoods according to personal characteristics. Despite the many differences in urban form and experience with immigration, the main processes forging the early development of Hispanic neighborhoods in Durham are remarkably consistent with the spatial expectations from the Chicago School, though the sorting of immigrants across neighborhoods is more closely connected to family dynamics and political economy considerations than purely human capital attributes. PMID:24482612

  8. Terrorists and biological weapons. Forging the linkage in the Clinton Administration.

    PubMed

    Wright, Susan

    2006-01-01

    By the end of the Clinton administration, the claim that terrorists armed with biological weapons represented a huge threat to the security of the United States had achieved the status of received knowledge. How this linkage was forged, despite informed dissent not only outside the Clinton administration but also within it, and how it was used to justify a radical reframing of biological knowledge, especially in genetic engineering and genomics, in terms of military goals is the subject of this essay. My method is historical. I assume that no category is fixed but, rather, that key terms, such as "weapons of mass destruction," "biological weapon," and "terrorism" itself, are contingent, shaped under specific historical and political circumstances, and are therefore more fluid than often thought. This account draws on a wide variety of sources including government documents, policy papers and books, conference records, media materials, memoirs, and detailed interviews with nine subjects selected from among participants in the events examined. It shows that the nature of a linkage between terrorism and biological weaponry was debated at many levels in Washington, and it offers reasons why, ultimately, a counterbioterrorism "bandwagon" was constructed and began rolling at the end of the second Clinton administration. PMID:17722992

  9. Forging Harmony in the Social Organism: Industry and the Power of Psychometric Techniques

    ERIC Educational Resources Information Center

    Herman, Frederik

    2014-01-01

    This article analyses the initiating role of the steel industry in educational selection by means of psychometric techniques used in the psycho-physiological laboratory associated with a vocational school in Luxembourg founded in 1914. It first considers the origins of, and initial meanings bestowed upon, this first (and perhaps also last)…

  10. Fatigue Isotropy in Cross-Rolled, Hardened Isotropic-Quality Steel

    NASA Astrophysics Data System (ADS)

    Temmel, C.; Karlsson, B.; Ingesten, N.-G.

    2008-05-01

    Deformation and forging operations often introduce microstructural orientation and, therewith, mechanical anisotropy to steel. Flattened manganese sulfide inclusions are held responsible for a great part of fatigue anisotropy. Isotropic-quality (IQ) steel maintains the mechanical isotropy of the material, even after a deformation operation. Isotropic material generally contains little S and, therewith, few manganese sulfides. Further, the IQ steels used in this investigation were Ca treated. The Ca treatment improves the shape stability of the sulfides, even during a hot-working deformation. Two commercial materials were compared for their fatigue response, a standard medium-carbon steel with 0.04 wt pct S and a low-sulfur variant that underwent IQ treatment. The two batches were cross-rolled to plates with a deformation ratio of 4.5, leading to in-plane isotropy. Tension-compression fatigue testing was performed in longitudinal and short transversal directions relative to the rolling plane. The results showed strong anisotropy of the fatigue behavior for the standard material. The performance in the short transverse direction, with the principal stress perpendicular to the flattened inclusions, was inferior. The IQ material with nearly spherical inclusions was almost perfectly isotropic, with only slightly worse fatigue response in the short transverse direction.

  11. Steel Industry Wastes.

    ERIC Educational Resources Information Center

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  12. Modern Steel Framed Schools.

    ERIC Educational Resources Information Center

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  13. The Steel Band.

    ERIC Educational Resources Information Center

    Weil, Bruce

    1996-01-01

    Describes studying the steel drum, an import from Trinidad, as an instrument of intellectual growth. Describes how developing a steel drum band provided Montessori middle school students the opportunity to experience some important feelings necessary to emotional growth during this difficult age: competence, usefulness, independence, and…

  14. Structure and properties of dies obtained from scrap of 5KhNM and R6M5 steels by electroslag remelting

    SciTech Connect

    Timchenko, E.I.; Semenova, L.M.; Berezkin, Yu.A.; Zaitseva, I.D.

    1987-11-01

    It is known that in a number of cases cast dies of tool steels for hot working possess increased life. In the Lozovaya Forging and Machining Plant in electroslag remelting (ESR) of worn dies, a method is used making it possible to improve the quality of the cast blanks (dies) by additional alloying of them. A consumable composite electrode made of worn dies of 5KhNM steel reforged into bars and butt welded and scrap of R6M5 tool steel welded along the whole length of the main electrode in the form of a solid bar is used. Practically none of the chromium, molybdenum, tungsten, and vanadium additionally added in electroslag remelting burns off and therefore it is sufficient to add the expensive R6M5 steel scrap once. The improved characteristics of the steel are maintained in subsequent operations in the production chain. A comparative investigation was made of the character of the structure in the as-cast, annealed, hardened, and tempered conditions of 5KhNMVF steel produced by the above method and of 5KhNM steel produced by different methods.

  15. Numerical Simulation of Damage during Forging with Superimposed Hydrostatic Pressure by Active Media

    SciTech Connect

    Behrens, B.-A.; Hagen, T.; Roehr, S.; Sidhu, K. B.

    2007-05-17

    The effective reduction of energy consumption and a reasonable treatment of resources can be achieved by minimizing a component's weight using lightweight metals. In this context, aluminum alloys play a major role. Due to their material-sided restricted formability, the mentioned aluminum materials are difficult to form. The plasticity of a material is ascertained by its maximum forming limit. It is attained, when the deformation causes mechanical damage within the material. Damage of that sort is reached more rapidly, the greater the tensile strength rate in relation to total tension rate. A promising approach of handling these low ductile, high-strength aluminum alloys within a forming process, is forming with a synchronized superposition of comprehensive stress by active media such as by controlling oil pressure. The influence of superimposed hydrostatic pressure on the flow stress was analyzed as well as the formability for different procedures at different hydrostatic pressures and temperature levels. It was observed that flow stress is independent of superimposed hydrostatic pressure. Neither the superimposed pressure has an influence on the plastic deformation, nor does a pressure dependent material hardening due to increasing hydrostatic pressure take place. The formability increases with rising hydrostatic pressure. The relative gain at room temperature and increase of the superimposed pressure from 0 to 600 bar for tested materials was at least 140 % and max. 220 %. Therefore in this paper, based on these experimental observations, it is the intended to develop a numerical simulation in order to predict ductile damage that occurs in the bulk forging process with superimposed hydrostatic pressure based Lemaitre's damage model.

  16. Forge Welding of Magnesium Alloy to Aluminum Alloy Using a Cu, Ni, or Ti Interlayer

    NASA Astrophysics Data System (ADS)

    Yamagishi, Hideki; Sumioka, Junji; Kakiuchi, Shigeki; Tomida, Shogo; Takeda, Kouichi; Shimazaki, Kouichi

    2015-08-01

    The forge-welding process was examined to develop a high-strength bonding application of magnesium (Mg) alloy to aluminum (Al) alloy under high-productivity conditions. The effect of the insert material on the tensile strength of the joints, under various preheat temperatures and pressures, was investigated by analyzing the reaction layers of the bonded interface. The tensile strengths resulting from direct bonding, using pure copper (Cu), pure nickel (Ni), and pure titanium (Ti) inserts were 56, 100, 119, and 151 MPa, respectively. The maximum joint strength reached 93 pct with respect to the Mg cast billet. During high-pressure bonding, a microscopic plastic flow occurred that contributed to an anchor effect and the generation of a newly formed surface at the interface, particularly prominent with the Ti insert in the form of an oxide layer. The bonded interfaces of the maximum-strength inserts were investigated using scanning electron microscopy-energy-dispersive spectroscopy and electron probe microanalysis. The diffusion reaction layer at the bonded interface consisted of brittle Al-Mg intermetallics having a thickness of approximately 30 μm. In contrast, for the three inserts, the thicknesses of the diffusion reaction layer were infinitely thin. For the pure Ti insert, exhibiting the maximum tensile strength value among the inserts tested, focused ion beam-transmission electron microscopy-EDS analysis revealed a 60-nm-thick Al-Ti reaction layer, which had formed at the bonded interface on the Mg alloy side. Thus, a high-strength Al-Mg bonding method in air was demonstrated, suitable for mass production.

  17. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  18. Ancient and historic steel in Japan, India and Europe, a non-invasive comparative study using thermal neutron diffraction.

    PubMed

    Grazzi, F; Civita, F; Williams, A; Scherillo, A; Barzagli, E; Bartoli, L; Edge, D; Zoppi, M

    2011-05-01

    The production and refinement of steel has followed very different paths in different parts of the Eurasian continent. In aiming to characterize the similarities and differences between various smelting and smithing methods, we have analysed steel samples from four different areas and historic periods: the Kotō Age in Japan (twelfth-sixteenth century), the Moghul Empire in India (seventeenth-nineteenth century), the Ottoman Turkish Empire (seventeenth century) and the late Middle Ages (fifteenth century) in Italy. The best quality steel was employed for forging arms and armour of high quality, so that we have selected samples from Japan, India, the Middle East and Italy belonging to such a category. Traditional methods, such as metallography, used to characterize different steels in terms of their carbon contents, microconstituents and slag inclusions, entailed an invasive approach. Since many of the selected artefacts are in a very good state of conservation, a different and non-invasive approach was desirable. To this aim, we have used time of flight neutron diffraction on the Italian Neutron Experimental Station diffractometer, located at the pulsed neutron source ISIS in the United Kingdom. By this technique, we were able to quantify the phase distribution of the metal phases, the slag inclusion content, and the oxidation state of the samples, both as average concentration on the whole artefact and in selected gauge volumes. The results of the present investigation offer an interesting picture of the steel metallurgy in different areas of the world. PMID:21400072

  19. Nuclear transmutation in steels

    NASA Astrophysics Data System (ADS)

    Belozerova, A. R.; Shimanskii, G. A.; Belozerov, S. V.

    2009-05-01

    The investigations of the effects of nuclear transmutation in steels that are widely used in nuclear power and research reactors and in steels that are planned for the application in thermonuclear fusion plants, which are employed under the conditions of a prolonged action of neutron irradiation with different spectra, made it possible to study the effects of changes in the isotopic and chemical composition on the tendency of changes in the structural stability of these steels. For the computations of nuclear transmutation in steels, we used a program complex we have previously developed on the basis of algorithms for constructing branched block-type diagrams of nuclide transformations and for locally and globally optimizing these diagrams with the purpose of minimizing systematic errors in the calculation of nuclear transmutation. The dependences obtained were applied onto a Schaeffler diagram for steels used for structural elements of reactors. For the irradiation in fission reactors, we observed only a weak influence of the effects of nuclear transmutation in steels on their structural stability. On the contrary, in the case of irradiation with fusion neutrons, a strong influence of the effects of nuclear transmutation in steels on their structural stability has been noted.

  20. Residual stresses and microstructure of H13 steel formed by combining two different direct fabrication methods

    SciTech Connect

    Maziasz, P.J.; Payzant, E.A.; Schlienger, M.E.; McHugh, K.M.

    1998-10-13

    Direct fabrication (DF) of tool and die steels by rapid solidification techniques can produce near-net-shape parts and components with unique properties, and without the distortions caused by conventional normalizing and tempering heat-treatments. When combined with sophisticated 3-dimensional computer control to build complex solid metallic shapes, one has the capability of using DF for rapid prototyping. Spray forming using a circular converging/diverging atomizer is a DF process being developed at the Idaho National Engineering and Environmental Laboratory (INEEL) for rapid manufacturing of tool and die steels like H-13. Laser Engineered Net Shaping (LENS{trademark}) is a DF process being developed at Sandia National laboratory (SNL). LENS involves laser-processing fine powder metal sprays into complex, fully-dense 3-dimensional shapes with fine-detail control that would allow rapid prototyping of tools or dies. One logical combination of the two processes is to combine spray forming to replicate most of the die surface and backing, and then t o build other die-surface fine-features with LENS. Premium H-13 steel was used because it belongs to the widely used group of hot-work steels that have good resistance to heat, pressure and abrasion for metal-forging and aluminum die-casting applications. The microstructure and residual stresses that exist across the interface of a composite metal produced by these two DF methods are critical parameters in producing crack-free components with functional properties. The purpose of this work is to combine unique neutron-diffraction facilities at the Oak Ridge National Laboratory (ORNL) for measuring bulk residual stresses with these two different DF processes to characterize LENS deposits of H-13 steel made on a spray-formed base of that same steel.

  1. Prevalence of permanent hearing threshold shift among workers of Indian iron and steel small and medium enterprises: a study.

    PubMed

    Singh, Lakhwinder Pal; Bhardwaj, Arvind; Kumar, Deepak Kishore

    2012-01-01

    Occupational noise exposure and noise-induced hearing loss (NIHL) have been recognized as a problem among workers in Indian industries. The major industries in India are based on manufacturing. There are appreciable numbers of casting and forging units spread across the country. The objective of this study is to determine the prevalence of permanent hearing threshold shift among the workers engaged in Indian iron and steel small and medium enterprises (SMEs) and compared with control group subjects. As a part of hearing protection intervention, audiometric tests were conducted at low (250-1000 Hz), medium (1500-3000 Hz), and high (4000-8000 Hz) frequencies. The occurrence of hearing loss was determined based on hearing threshold levels with a low fence of 25 dB. Comparisons were made for hearing threshold at different frequencies between the exposed and control groups using Student's t test. ANOVA was used for the comparison of hearing threshold dB at different frequencies among occupation and year of experience. A P value <0.05 was considered as statistically significant. All data were presented as mean value (SD). Over 90% of workers engaged in various processes of casting and forging industry showed hearing loss in the noise-sensitive medium and higher frequencies. Occupation was significantly associated with NIHL, and hearing loss was particularly high among the workers of forging section. The analyses revealed a higher prevalence of significant hearing loss among the forging workers compared to the workers associated with other activities. The study shows alarming signals of NIHL, especially in forging workers. The occupational exposure to noise could be minimized by efficient control measures through engineering controls, administrative controls, and the use of personal protective devices. Applications of engineering and/or administrative controls are frequently not feasible in the developing countries for technical and financial reasons. A complete hearing

  2. Bioresorbable composite screws manufactured via forging process: pull-out, shear, flexural and degradation characteristics.

    PubMed

    Felfel, R M; Ahmed, I; Parsons, A J; Rudd, C D

    2013-02-01

    Bioresorbable screws have the potential to overcome some of the complications associated with metallic screws currently in use. Removal of metallic screws after bone has healed is a serious issue which can lead to refracture due to the presence of screw holes. Poly lactic acid (PLA), fully 40 mol% P(2)O(5) containing phosphate unidirectional (P40UD) and a mixture of UD and short chopped strand random fibre mats (P40 70%UD/30%RM) composite screws were prepared via forging composite bars. Water uptake and mass loss for the composite screws manufactured increased significantly to ∼1.25% (P=0.0002) and ∼1.1% (P<0.0001), respectively, after 42 days of immersion in PBS at 37 °C. The initial maximum flexural load for P40 UD/RM and P40 UD composite screws was ∼60% (P=0.0047) and ∼100% (P=0.0037) higher than for the PLA screws (∼190 N), whilst the shear load was slightly higher in comparison to PLA (∼2.2 kN). The initial pull-out strengths for the P40 UD/RM and PLA screws were similar whereas that for P40 UD screws was ∼75% higher (P=0.022). Mechanical properties for the composite screws decreased initially after 3 days of immersion and this reduction was ascribed to the degradation of the fibre/matrix interface. After 3 days interval the mechanical properties (flexural, shear and pull-out) maintained their integrity for the duration of the study (at 42 days). This property retention was attributed to the chemical durability of the fibres used and stability of the matrix properties during the degradation process. It was also deemed necessary to enhance the fibre/matrix interface via use of a coupling agent in order to maintain the initial mechanical properties acquired for the required period of time. Lastly, it is also suggested that the degrading reinforcement fibres may have the potential to buffer any acidic products released from the PLA matrix. PMID:23262309

  3. Neck fracture of a cementless forged titanium alloy femoral stem following total hip arthroplasty: a case report and review of the literature

    PubMed Central

    Grivas, Theodoros B; Savvidou, Olga D; Psarakis, Spyridon A; Bernard, Pierre-Francois; Triantafyllopoulos, George; Kovanis, Ioannis; Alexandropoulos, Panagiotis

    2007-01-01

    Introduction Fractures of the neck of the femoral component have been reported in uncemented total hip replacements, however, to our knowledge, no fractures of the neck of a cementless forged titanium alloy femoral stem coated in the proximal third with hydroxy-apatite have been reported in the medical literature. Case presentation This case report describes a fracture of the neck of a cementless forged titanium alloy stem coated in the proximal third with hydroxy-apatite. Conclusion The neck of the femoral stem failed from fatigue probably because of a combination of factors described analytically below. PMID:18062807

  4. Structural Amorphous Steels

    NASA Astrophysics Data System (ADS)

    Lu, Z. P.; Liu, C. T.; Thompson, J. R.; Porter, W. D.

    2004-06-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist’s dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed.

  5. Glass Stronger than Steel

    DOE R&D Accomplishments Database

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  6. Cobalt free maraging steel

    SciTech Connect

    Floreen, S.

    1984-04-17

    The subject invention is directed to ferrous-base alloys, particularly to a cobalt-free maraging steel of novel chemistry characterized by a desired combination of strength and toughness, notwithstanding that cobalt is non-essential.

  7. Life after Steel

    ERIC Educational Resources Information Center

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  8. Changes in magnetic parameters of neutron irradiated SA 508 Cl. 3 reactor pressure vessel forging and weld surveillance specimens

    NASA Astrophysics Data System (ADS)

    Chi, Se-Hwan; Chang, Kee-Ok; Hong, Jun-Hwa; Kuk, Il-Hiun; Kim, Chong-Oh

    1999-04-01

    Irradiation-induced changes in the magnetic parameters and mechanical properties were measured and compared to explore possible correlations for reactor pressure vessel (RPV) forging and weld surveillance Charpy specimens which were irradiated to the neutron fluence of 2.3×1019n/cm2 (E>1.0 MeV) in a typical pressurized water reactor environment at 290 °C. For mechanical property parameters, Vickers microhardness, tensile and Charpy impact tests were performed and saturation magnetization (Ms), remanence (Mr), coercivity (Hc), and Barkhausen noise amplitude (BNA) were measured for magnetic parameters for both unirradiated and irradiated specimens, respectively. Results of mechanical property measurements showed an increase in yield and tensile strength, Vickers microhardness, 30 ft. lb indexed RTNDT and a decrease in Charpy upper-shelf energy irrespective of forging and weld metals. Hysteresis loops appeared to turn clockwise, resulting in an increase in Hc, and BNA appeared to decrease after irradiation. Both magnetic parameters showed viable correlations to the changes in mechanical parameters (Vickers microhardness, Charpy upper shelf energy) due to irradiation. Even limited, the present study seems to show additional possibilities for the application of this magnetic method in monitoring the mechanical parameter changes due to neutron irradiation.

  9. Insight on the inconsistencies of Barkhausen signal measurements for radiation damage on nuclear reactor steel

    SciTech Connect

    Barroso, Soraia Pirfo; Fitzpatrick, Michael E.; Gillemot, Ferenc; Horváth, Marta; Horváth, Ákos; Szekely, Richard

    2014-02-18

    This paper focuses on the use of magnetic measurements, using Barkhausen signals to determine the irradiation effects, attempting to predict fracture toughness changes on nuclear reactor structural materials and correlating these measurements to mechanical testing and microstructure. For this study, two types of nuclear reactor materials were investigated: one sensitive to irradiation effects, the JRQ IAEA's reference material (A533B- -type); and one resistant material, 15KH2MFA WWER's reactor pressure vessel steel. The samples were carefully identified within the original heat block, i.e. forged or rolled plate. These calibrated samples were irradiated at different neutron fluences up to 10{sup 23} n/m{sup 2}. We show how microstructural anisotropy can mask the irradiation effects in the magnetic measurements. A correlation between irradiation effects and the magnetic measurements is explained based on this study.

  10. Stress corrosion evaluation of HP 9Ni-4Co-0.20C steel

    NASA Technical Reports Server (NTRS)

    Torres, Pablo D.

    1993-01-01

    A stress corrosion cracking (SCC) evaluation was undertaken on HP 9Ni-4Co-0.20C steel in support of the Advanced Solid Rocket Motor (ASRM) program. This alloy was tested in plate, bar, and ring forging forms. Several heat treating procedures yielded ultimate tensile strengths ranging from 1,407 to 1,489 MPa (204 to 216 ksi). The test environments were high humidity, alternate immersion in 3.5-percent NaCl, and 5-percent salt spray. Stress levels ranged from 25 to 90 percent of the yield strengths. The majority of the tests were conducted for 90 days. Even though the specimens rusted significantly in salt spray and alternate immersion, no failures occurred. Therefore, it can be concluded that this alloy, in the forms and at the strength levels tested, is highly resistant to SCC in salt and high humidity environments.

  11. Insight on the inconsistencies of Barkhausen signal measurements for radiation damage on nuclear reactor steel

    NASA Astrophysics Data System (ADS)

    Barroso, Soraia Pirfo; Fitzpatrick, Michael E.; Gillemot, Ferenc; Horváth, Marta; Horváth, Ákos; Szekely, Richard

    2014-02-01

    This paper focuses on the use of magnetic measurements, using Barkhausen signals to determine the irradiation effects, attempting to predict fracture toughness changes on nuclear reactor structural materials and correlating these measurements to mechanical testing and microstructure. For this study, two types of nuclear reactor materials were investigated: one sensitive to irradiation effects, the JRQ IAEA's reference material (A533B- -type); and one resistant material, 15KH2MFA WWER's reactor pressure vessel steel. The samples were carefully identified within the original heat block, i.e. forged or rolled plate. These calibrated samples were irradiated at different neutron fluences up to 1023 n/m2. We show how microstructural anisotropy can mask the irradiation effects in the magnetic measurements. A correlation between irradiation effects and the magnetic measurements is explained based on this study.

  12. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  13. Profiles in garbage: Steel cans

    SciTech Connect

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  14. Influence of Cooling Rate on Phase Formationin Spray-Formed H13 Tool Steel

    SciTech Connect

    K. M. Mchugh; Y. Lin; Y. Zhou; E. J. Lavernia

    2006-04-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern’s features. The pattern is removed and the die is fitted into a standard holding fixture. This approach results in significant cost and lead-time savings compared to conventional machining, Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life over conventional dies. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die’s properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate and other processing parameters during spray processing and heat treatment of H13 tool steel influence phase formation. Results of case studies on spray-formed die performance in forging, extrusion and die casting, conducted by industry during production runs, will be described.

  15. Development of the steel/aluminum composite gate for the modified auxiliary closure

    SciTech Connect

    Chiu, R.Y.

    1989-01-01

    The propulsion working fluid for the containment closure used at the Nevada Test Site consists of a mixture of a driver gas and the hot detonation products from the shaped charge that cuts the wall of the storage vessel. Nitrogen had always been used as the driver gas. However, helium gas, because of its superior propulsion characteristics, has enabled us to design considerably heavier and stronger gates. Operational times can be equal to or less than operational times when nitrogen gas was used. Assume, maintaining the same functional time, that an appreciably stronger steel/aluminum composite gate is designed and developed. The gate consists of two 3/4-in.-thick, high-strength 4340 circular steel plates imbedded in the two sides of the 7075-T73 aluminum forging. Mechanical circular keys are used to ensure the effective transfer of horizontal shear loads from aluminum to steel. Three point bending experiments on small composite beams were conducted to determine the effectiveness of the mechanical keying system. Also explored was structural adhesive used as a bonding and shear transfer mechanism. 4 refs., 8 figs., 1 tab.

  16. Development of the steel/aluminum composite gate for the modified auxiliary closure

    SciTech Connect

    Chiu, R.Y.

    1989-08-01

    The propulsion working fluid for the containment closure used at the Nevada Test Site consists of a mixture of a driver gas and the hot detonation products from the shaped charge that cuts the wall of the storage vessel. Nitrogen has always been used as the driver gas. However, helium gas, because of its superior propulsion characteristics, has enabled us to design considerably heavier and stronger gates. Operational times can be equal to or less than operational times when nitrogen gas was used. Assume, maintaining the same functional time, that an appreciably stronger steel/aluminum composite gate is designed and developed. The gate consists of two 3/4-in.-thick, high-strength 4340 circular steel plates imbedded in the two sides of the 7075-T73 aluminum forging. Mechanical circular keys are used to ensure the effective transfer of horizontal shear loads from aluminum to steel. Three point bending experiments on small composite beams were conducted to determine the effectiveness of the mechanical keying system. Also explored was structural adhesive used as a bonding and shear transfer mechanism. 4 refs., 8 figs., 1 tab.

  17. View northwest, wharf A, sheet steel bulkhead, steel lift tower ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northwest, wharf A, sheet steel bulkhead, steel lift tower - U.S. Coast Guard Sandy Hook Station, Western Docking Structure, West of intersection of Canfield Road & Hartshorne Drive, Highlands, Monmouth County, NJ

  18. 3D finite element simulation of microstructure evolution in blade forging of Ti-6Al-4V alloy based on the internal state variable models

    NASA Astrophysics Data System (ADS)

    Luo, Jiao; Wu, Bin; Li, Miao-Quan

    2012-02-01

    The physically-based internal state variable (ISV) models were used to describe the changes of dislocation density, grain size, and flow stress in the high temperature deformation of titanium alloys in this study. The constants of the present models could be identified based on experimental results, which were conducted at deformation temperatures ranging from 1093 K to 1303 K, height reductions ranging from 20% to 60%, and the strain rates of 0.001, 0.01, 0.1, 1.0, and 10.0 s-1. The physically-based internal state variable models were implemented into the commercial finite element (FE) code. Then, a three-dimensional (3D) FE simulation system coupling of deformation, heat transfer, and microstructure evolution was developed for the blade forging of Ti-6Al-4V alloy. FE analysis was carried out to simulate the microstructure evolution in the blade forging of Ti-6Al-4V alloy. Finally, the blade forging tests of Ti-6Al-4V alloy were performed to validate the results of FE simulation. According to the tensile tests, it is seen that the mechanical properties, such as tensile strength and elongation, satisfy the application requirements well. The maximum and minimum differences between the calculated and experimental grain size of primary α phase are 11.71% and 4.23%, respectively. Thus, the industrial trials show a good agreement with FE simulation of blade forging.

  19. Cutting tool study: 21-6-9 stainless steel

    SciTech Connect

    McManigle, A.P.

    1992-07-29

    The Rocky Flats Plant conducted a study to test cermet cutting tools by performing machinability studies on War Reserve product under controlled conditions. The purpose of these studies was to determine the most satisfactory tools that optimize tool life, minimize costs, improve reliability and chip control, and increase productivity by performing the operations to specified Accuracies. This study tested three manufacturers` cermet cutting tools and a carbide tool used previously by the Rocky Flats Plant for machining spherical-shaped 21-6-9 stainless steel forgings (Figure 1). The 80-degree diamond inserts were tested by experimenting with various chip-breaker geometries, cutting speeds, feedrates, and cermet grades on the outside contour roughing operation. The cermets tested were manufactured by Kennametal, Valenite, and NTK. The carbide tool ordinarily used for this operation is manufactured by Carboloy. Evaluation of tho tools was conducted by investigating the number of passes per part and parts per insert, tool wear, cutting time, tool life, surface finish, and stem taper. Benefits to be gained from this study were: improved part quality, better chip control, increased tool life and utilization, and greater fabrication productivity. This was to be accomplished by performing the operation to specified accuracies within the scope of the tools tested.

  20. Cutting tool study: 21-6-9 stainless steel

    SciTech Connect

    McManigle, A.P.

    1992-07-29

    The Rocky Flats Plant conducted a study to test cermet cutting tools by performing machinability studies on War Reserve product under controlled conditions. The purpose of these studies was to determine the most satisfactory tools that optimize tool life, minimize costs, improve reliability and chip control, and increase productivity by performing the operations to specified Accuracies. This study tested three manufacturers' cermet cutting tools and a carbide tool used previously by the Rocky Flats Plant for machining spherical-shaped 21-6-9 stainless steel forgings (Figure 1). The 80-degree diamond inserts were tested by experimenting with various chip-breaker geometries, cutting speeds, feedrates, and cermet grades on the outside contour roughing operation. The cermets tested were manufactured by Kennametal, Valenite, and NTK. The carbide tool ordinarily used for this operation is manufactured by Carboloy. Evaluation of tho tools was conducted by investigating the number of passes per part and parts per insert, tool wear, cutting time, tool life, surface finish, and stem taper. Benefits to be gained from this study were: improved part quality, better chip control, increased tool life and utilization, and greater fabrication productivity. This was to be accomplished by performing the operation to specified accuracies within the scope of the tools tested.

  1. Continuous steel production and apparatus

    DOEpatents

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  2. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  3. Development, pre-qualification, and production history of 60 ksi UOE steel tendon pipe for AUGER tension leg platform

    SciTech Connect

    Takeuchi, Izumi; Nishimoto, Koji; Nagase, Makoto; Nishizawa, Masashi; Smith, J.D.; Bowen, K.G. |

    1995-12-31

    AUGER Tension Leg Platform (TLP) tendons consisted of specially designed threaded forged connections welded to thick-walled tubular tendon segments. This paper describes the development, pre-qualification testing, and production properties of the 60ksi-26 in. O.D. x 1.300 in. wall-thickness steel pipes which formed the TLP tendon segments. The tendon pipe segments were manufactured by the UOE process using Thermo-Mechanical Control Process (TMCP) steel plate with double-submerged arc seam welding (DSAW). Stringent mechanical properties and dimensional control requirements were established for the tendon pipes, with special emphasis on weldability and resulting high heat-affected-zone (HAZ) crack-tip opening displacement (CTOD) fracture toughness. The weldability (hydrogen delayed cracking resistance) and fracture toughness of the HAZ showed high and stable performance. Tight dimensional control, especially ovality, ensured minimal high-low during the making of girth welds at the construction site. Limiting high-low is an important parameter for lowering local stress-concentration factor (SCF) and increasing fatigue life. These results are discussed with particular reference to the steel Local Brittle Zone (LBZ) concept. Narrow range control of the TMCP steel chemistry, plate manufacturing process, and UOE pipe-forming and seam-welding process insured that all requirements were met for the production quantity.

  4. Alloyed steel wastes utilization

    SciTech Connect

    Sokol, I.V.

    1995-12-31

    Alloyed steel chips and swarf formed during metal processing are looked upon as additional raw materials in metallurgical production. This paper presents some new methods for steel waste chips and swarf cleaning. One of them is swarf and steel chips cleaning in tetrachloroethylene with ultrasonic assistance and solvent regeneration. Thermal cleaning of waste chips and swarf provides off gas products utilization. The catalyst influence of the metal surface on the thermal decomposition of liquid hydrocarbons during the cleaning process has been studied. It has been determined that the efficiency of this metal waste cleaning technique depends on the storage time of the swarf. The waste chips and swarf cleaning procedures have been proven to be economically advantageous and environmentally appropriate.

  5. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    SciTech Connect

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-27

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  6. High strength and high induction Co27-Fe-Co0.23 soft magnetic alloy for forge application

    NASA Astrophysics Data System (ADS)

    Li, Lin

    2000-05-01

    In magnetic bearing or flywheel technologies, there is a demand for high induction soft magnetic alloys for forged components rotating at high speed (50 000-80 000 rpm). Hiperco® Alloy 27 (Co27-Fe) is ductile and has high magnetic saturation (24 kG) but with low yield stress (35-55 ksi). This work reports a carbon strengthened Co27Fe-C0.23 alloy with high yield stress (75-85 ksi), high induction (B=20 and 21 kG at H=100 and 150 Oe, respectively), and good ductility (1 in. elongation=21%). Postforge annealing is critical to achieve desired combination of high magnetic induction, high yield stress, and good ductility.

  7. Investigation of Mechanisms of Blade Failure of Forged Hastalloy B and Cast Stellite 21 Turbine Blades in Turbojet Engine

    NASA Technical Reports Server (NTRS)

    Yaker, C; Robards, C F; Garrett, F B

    1951-01-01

    An investigation was conducted to study the mechanisms of blade failure of forged Hastelloy B and cast Stellite 21. The blades were mounted in a 16-25-6 alloy rotor and subjected to 20-minute cycles consisting of 15 minutes at rated speed and approximately 5 minutes at idle. The first failures of the Hastelloy B and Stellite 21 blades were probably the result of excessive vibratory stresses and occurred after 14.25 and 16.75 hours, respectively. After 28.75 hours of operation, all but 3 of the original 25 Hastelloy B blades had either failed or contained stress-rupture-type cracks and four of the original 27 Stellite 21 blades contained stress-rupture-type cracks.

  8. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  9. Effect of multidirectional forging and equal channel angular pressing on ultrafine grain formation in a Cu- Cr-Zr alloy

    NASA Astrophysics Data System (ADS)

    Shakhova, I.; Belyakov, A.; Kaibyshev, R.

    2014-08-01

    The microstructure evolution was investigated in a Cu-0.3%Cr-0.5%Zr alloy subjected to large plastic deformation at temperature of 400 °C. Two methods of large plastic deformation, i.e., equal channel angular pressing (ECAP) and multidirectional forging (MDF) were used. The large plastic deformations resulted in the development of new ultrafine grains. The formation of new ultrafine grains occurred as a result of continuous reaction, i.e., progressive increase in the misorientations of deformation subboundaries. The faster kinetics of microstructure evolution was observed during MDF as compared to ECAP. The MDF to a total strain of 4 resulted in the formation of uniform ultrafine grained structure, while ECAP to the same strain led to the heterogeneous microstructure consisting of new ultrafine grains and coarse remnants of original grains. Corresponding area fractions of ultrafine grains comprised 0.23 and 0.59 in the samples subjected to ECAP and MDF, respectively.

  10. A-3 steel work completed

    NASA Technical Reports Server (NTRS)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  11. Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1. [environmental tests of aluminum alloys, stainless steels, and titanium alloys

    NASA Technical Reports Server (NTRS)

    Sprowls, D. O.; Shumaker, M. B.; Walsh, J. D.; Coursen, J. W.

    1973-01-01

    Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

  12. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  13. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  14. Sensitization of stainless steel

    NASA Technical Reports Server (NTRS)

    Nagy, James P.

    1990-01-01

    The objective of this experiment is to determine the corrosion rates of 18-8 stainless steels that have been sensitized at various temperatures and to show the application of phase diagrams. The laboratory instructor will assign each student a temperature, ranging from 550 C to 1050 C, to which the sample will be heated. Further details of the experimental procedure are detailed.

  15. Special steel production on common carbon steel production line

    NASA Astrophysics Data System (ADS)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  16. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  17. 77 FR 30589 - SteelRiver Infrastructure Partners LP, SteelRiver Infrastructure Associates LLC, SteelRiver...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-23

    ... Surface Transportation Board SteelRiver Infrastructure Partners LP, SteelRiver Infrastructure Associates LLC, SteelRiver Infrastructure Fund North America LP, and Patriot Funding LLC--Control Exemption--Patriot Rail Corp., et al. SteelRiver Infrastructure Partners LP (SRIP LP), SteelRiver...

  18. Co-extrusion of Discontinuously, Non-centric Steel-reinforced Aluminum

    SciTech Connect

    Foydl, A.; Haase, M.; Khalifa, N. Ben; Tekkaya, A. E.

    2011-05-04

    The process of manufacturing discontinuously non-centric steel reinforced aluminum by means of co-extrusion has been examined. By this process semi-finished reinforced profiles can be fabricated for further treatment through forging techniques. Therefore, steel reinforcement elements consisting of E295GC were inserted into conventional aluminum billets and co-extruded into two different solid profiles; a rectangle one by an extrusion ratio of 10.1:1 and a round one by 4.8:1. The used aluminum alloy is EN AW-6060. The billet temperature as well as the ram speed were varied to investigate their influence on the position of the reinforcement elements inside the strand. The measurement was done by a video measurement system, called Optomess A250, after milling off the strand. The distances between the elements in longitudinal direction were nearly constant, apart from the rear part of the strand. The same was observed for the distance of the steel elements to the profile edge. This due to the inhomogeneous material flow in the transverse weld, related to the billet-to-billet extrusion. The rotation of the reinforcement elements occurs because the elements flow nearby the shear zone. Further, micrographs were made to investigate the embedding situation and the grain size distribution. The embedding of the reinforcement elements were good in the solid round profile, but in the rectangle profile were found some kind of air pocket. The grain size of the aluminum alloy close to the steel elements is much smaller than in the other parts of the solid round profile.

  19. History of ultrahigh carbon steels

    SciTech Connect

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  20. Characterization of residual stresses in heat treated Ti-6Al-4V forgings by machining induced distortion

    NASA Astrophysics Data System (ADS)

    Regener, B.; Krempaszky, C.; Werner, E.

    2010-06-01

    To provide a solid base for improved material exploitation in dimensioning calculations it is necessary to determine the stress state in the part prior to service loading. In order to achieve higher material strength at elevated temperatures, the surface temperature gradient with respect to time has to be sufficiently high during heat treatment. This results in non-negligable residual stresses that can reduce the allowable load level upon which yielding occurs. For titanium alloys there are two common heat treatments, namely solution treatment and mill annealing. The latter one is the method of choice within the presented project. Mill annealing is utilized in order to significantly reduce the residual stresses in the parts without loosing much of the improved strength at elevated temperatures. Quantification of residual stresses is done by solving an inverse problem. From the measurement of distortion, induced by dividing the investigated part, the residual stress state can be calculated via analytical modeling or correlation with finite element models. To assure a minimum perturbation of the residual stress state during specimen production, dividing of the part is accomplished by electric discharge machining. The parts of interest are v-shaped prisms with a length of approximatly 450 mm and a thickness in the cross sectional area from about 20 mm to 45 mm. Figure 1(a) shows the forged part and 1(b) the dimensions of the cross section in millimeters as well as the material properties considered in the finite element model. The heat exchange between the part and the environment is modelled as heat transfer by convection superimposed with heat radiation. Since the parts are exposed to air during forging and heat treatment, the surface develops a strongly adhesive oxide layer, the so called alpha-case. After forging the parts are cooled in air and heat treated at a temperature of 720° C for a duration of 120 min. Subsequent air cooling and removing the alpha-case by

  1. Fatigue and fracture properties of a super-austenitic stainless steel at 295 K and 4 K

    NASA Astrophysics Data System (ADS)

    McRae, D. M.; Walsh, R. P.; Dalder, E. N. C.; Litherland, S.; Trosen, M.; Kuhlmann, D. J.

    2014-01-01

    The tie plate structure for the ITER Central Solenoid (CS) is required to have high strength and good fatigue and fracture behavior at both room temperature and 4 K. A super-austenitic stainless steel - UNS 20910, commonly referred to by its trade name, Nitronic 50 (N50) - has been chosen for consideration to fulfill this task, due to its good room temperature and cryogenic yield strengths and weldability. Although N50 is often considered for cryogenic applications, little published data exists at 4 K. Here, a full series of tests have been conducted at 295 K and 4 K, and static tensile properties of four forgings of commercially-available N50 are reported along with fatigue life, fatigue crack growth rate (FCGR), and fracture toughness data. This study makes a significant contribution to the cryogenic mechanical properties database of high strength, paramagnetic alloys with potential for superconducting magnet applications.

  2. Effects of Carbides on the Microstructural Evolution in Sub-micron Grain 9310 Steel During Isothermal Heat Treatment

    NASA Astrophysics Data System (ADS)

    Kozmel, Thomas; Tin, Sammy

    2015-07-01

    Recent interest in bulk ultra-fine-grained microstructures has given rise for the necessity to quantify their behavior during heat treatment should any subsequent thermal processing of the material be necessary after forming. The present study showed that the microstructure of 9310 steel forgings containing varying fractions of sub-micron grains retained some degree of stability after 4 hours of heat treatment between the temperatures of 522 K and 866 K (249 °C and 593 °C, respectively). The behavior of the microstructure during heat treatment was largely influenced by both the carbide volume fraction and distribution, which affected the level of Zener Drag present. This in effect controlled the type of growth behavior exhibited by the ferrite grains and the ability to retain the fine-grained structure.

  3. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  4. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  5. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  6. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  7. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  8. Metals, pesticides, and semivolatile organic compounds in sediment in Valley Forge National Historical Park, Montgomery County, Pennsylvania

    USGS Publications Warehouse

    Reif, Andrew G.; Sloto, Ronald A.

    1997-01-01

    The Schuylkill River flows through Valley Forge National Historical Park in Lower Providence and West Norriton Townships in Montgomery County, Pa. The concentration of selected metals, pesticides, semivolatile organic compounds, and total carbon in stream-bottom sediments from Valley Forge National Historical Park were determined for samples collected once at 12 sites in and around the Schuylkill River. Relatively low concentrations of arsenic, chromium, copper, and lead were detected in all samples. The concentrations of these metals are similar to concentrations in other stream-bottom sediment samples collected in the region. The concentrations of iron, manganese, and zinc were elevated in samples from four sites in the Schuylkill River, and the concentration of mercury was elevated in a sample from an impoundment along the river. The organophosphorus insecticide diazinon was detected in relatively low concentrations in half of the 12 samples analyzed. The organo-chlorine insecticide DDE was detected in all 12 samples analyzed; dieldrin was detected in 10 samples, chlordane, DDD, and DDT were detected in 9 samples, and heptachlor epoxide was detected in one sample. The concentrations of organo-chlorine and organophosphorus insecticides were relatively low and similar to concentrations in samples collected in the region. Detectable concentrations of 17 semivolatile organic compounds were measured in the 12 samples analyzed. The most commonly detected compounds were fluoranthene, phenanthrene, and pyrene. The maximum concentration detected was 4,800 micrograms per kilogram of phenanthrene. The highest concentrations of compounds were detected in Lamb Run, a small tributary to the Schuylkill River with headwaters in an industrial corporate center. The concentration of compounds in the Schuylkill River below Lamb Run is higher than the Schuylkill River above Lamb Run, indicating that sediment from Lamb Run is increasing the concentration of semivolatile organic

  9. Evidence of multimicrometric coherent γ' precipitates in a hot-forged γ-γ' nickel-based superalloy.

    PubMed

    Charpagne, M-A; Vennéguès, P; Billot, T; Franchet, J-M; Bozzolo, N

    2016-07-01

    This paper demonstrates the existence of large γ' precipitates (several micrometres in diameter) that are coherent with their surrounding matrix grain in a commercial γ-γ' nickel-based superalloy. The use of combined energy dispersive X-ray spectrometry and electron backscattered diffraction (EBSD) analyses allowed for revealing that surprising feature, which was then confirmed by transmission electron microscopy (TEM). Coherency for such large second-phase particles is supported by a very low crystal lattice misfit between the two phases, which was confirmed thanks to X-ray diffractograms and TEM selected area electron diffraction patterns. Dynamic recrystallization of polycrystalline γ-γ' nickel-based superalloys has been extensively studied in terms of mechanisms and kinetics. As in many materials with low stacking fault energy, under forging conditions, the main softening mechanism is discontinuous dynamic recrystallization. This mechanism occurs with preferential nucleation on the grain boundaries of the deformed matrix. The latter is then being consumed by the growth of the newly formed grains of low energy and by nucleation that keeps generating new grains. In the case of sub-solvus forging, large γ' particles usually pin the migrating boundaries and thus limit grain growth to a size which is determined by the distribution of second-phase particles, in good agreement with the Smith-Zener model. Under particular circumstances, the driving force associated with the difference in stored energy between the growing grains and the matrix can be large enough that the pinning forces can be overcome, and some grains can then reach much larger grain sizes. In the latter exceptional case, some intragranular primary γ' particles can be observed, although they are almost exclusively located on grain boundaries and triple junctions otherwise. In both cases, primary precipitates have no special orientation relationship with the surrounding matrix grain(s). This

  10. Electroslag surfacing of steel shafting with Ni alloy 625 and 70Cu-30Ni strip

    SciTech Connect

    Devletian, J.H.; Gao, Y.P.; Wood, W.E.

    1996-12-31

    A comprehensive study of electroslag surfacing (ESS) of steel with Ni Alloy 625 and 70Cu-30Ni strip electrodes was conducted to establish the feasibility of replacing forged bearing sleeves on propulsion shafting with integral weld surfacing. The base material was MIL-S-23284, Class 1 steel in the form of 41--66 cm (16--26 in.) diameter shafting and 76 mm (3 in.) thick flat plate. All ESS was carried out at a heat input level of approximately 5.9kJ/mm (150 kJ/in.) using 30 x 0.5 mm (1.2 x 0.02 in.) strip electrodes. Assessments of mechanical properties and microstructure of Ni Alloy 625 surfacing and 70Cu-30Ni surfacing were conducted to establish the structure-property relationships in these complex alloy systems. In addition, a solidification cracking test was developed to determine the relative cracking susceptibilities of these strip surfacing alloys. Although the Ni Alloy 625 surfacing contained small islands of interdendritic MC type carbides and Laves phase, the mechanical properties of this surfacing were satisfactory. The 70Cu-30Ni surfacing required a buttering layer of 30Cu-70Ni or pure Ni to prevent solidification cracking. The inherent ductility-dip sensitivity of 70Cu-30Ni surfacing was overcome by the development of a suitable ESS procedure.

  11. Ultrafine-Grained Structure and its Thermal Stability in Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Korznikov, A. V.; Safarov, I. M.; Galeyev, R. M.; Sergeev, S. N.; Potekaev, A. I.

    2015-11-01

    The influence of annealing temperature on ultrafine-grained structure (UFG) of low-carbon steel 05G2MFB, produced by multiple isothermal forging (MIF) and warm rolling is investigated. Following 1-hour annealing (from 20 to 550°C), the fibrous UFG-structure formed as a result of rolling remains virtually the same. The equiaxial UFG-structure is found to be stable as the annealing temperature is increased up to 600°C. An examination of the resulting UFG-states by the method of electron backscatter diffraction (EBSD) provided a way to identify the differences in softening processes for a number of structure types. When the temperature of annealing treatment of as-rolled steel specimens is increased to 600°C, the fraction of low-angle boundaries (LAB) is found to remain at about 56%, while the average grain/subgrain size in the rod cross-section increases from 0.4 to 0.9 μm. In the MIF-processed specimens, an increase in the annealing temperature up to 625°C gives rise to a gradual decrease in the fraction of LAGBs from 53 to 30%, with the average grain/subgrain size increasing from 0.4 to 0.6 μm.

  12. Partially degradable friction-welded pure iron-stainless steel 316L bone pin.

    PubMed

    Nasution, A K; Murni, N S; Sing, N B; Idris, M H; Hermawan, H

    2015-01-01

    This article describes the development of a partially degradable metal bone pin, proposed to minimize the occurrence of bone refracture by avoiding the creation of holes in the bone after pin removal procedure. The pin was made by friction welding and composed of two parts: the degradable part that remains in the bone and the nondegradable part that will be removed as usual. Rods of stainless steel 316L (nondegradable) and pure iron (degradable) were friction welded at the optimum parameters: forging pressure = 33.2 kPa, friction time = 25 s, burn-off length = 15 mm, and heat input = 4.58 J/s. The optimum tensile strength and elongation was registered at 666 MPa and 13%, respectively. A spiral defect formation was identified as the cause for the ductile fracture of the weld joint. A 40-µm wide intermetallic zone was identified along the fusion line having a distinct composition of Cr, Ni, and Mo. The corrosion rate of the pin gradually decreased from the undeformed zone of pure iron to the undeformed zone of stainless steel 316L. All metallurgical zones of the pin showed no toxic effect toward normal human osteoblast cells, confirming the ppb level of released Cr and Ni detected in the cell media were tolerable. PMID:24757071

  13. Numerical Simulation on the Die Filling Process of the Thixo-Forging of Al-7 wt pct Si/Al-22 wt pct Si Bimetal Composite

    NASA Astrophysics Data System (ADS)

    Wang, Guangxu; Huang, Honghua; Yang, Zhao; Shi, Xiaocheng; He, Xiaolong

    2015-10-01

    A bimetal semi-solid fluid has more complicated flow behaviors than a normal semi-solid fluid during thixo-forging. In order to clarify the detailed properties of the bimetal thixo-forging, the effects of billet temperatures and frictions on flow behaviors of the Al-7 wt pct Si/Al-22 wt pct Si bimetal thixo-forging were investigated by commercial software DEFORM-3D. The simulation results show that shear force was unable to be transferred from the upper billet on the drop die side to the bottom billet on the counter die side efficiently in the initial stage of die filling. Only when the upper billet severely deformed, did the shear force deform the bottom billet. A stiffer upper billet can enhance the efficiency of shear force transfer. The processing temperature, the relative stiffness between the upper billet and bottom billet, and frictions between dies and billets, as well as friction between billets, were important factors to control the interface outline of the bimetal parts. The experimental results are consistent with the simulation results.

  14. Microstructural Study Of Fusion Welds in 304L and 21Cr-6Ni-9Mn Stainless Steels (U)

    SciTech Connect

    MICHAEL, TOSTEN

    2005-03-01

    Light-optical and transmission electron microscopy (TEM) have been employed to characterize the microstructures of a series of fusion welds made on 304L and 21-6-9 stainless steels. The materials investigated in this study included high-energy-rate-forged 304L, conventionally forged 21-6-9, and 304L weld critical plate (higher ferrite potential). The weld critical plate contained an electron beam weld (no filler wire) while other specimens were welded with various combinations of 308L, 309L modified (MOD) and 312 MOD stainless steel filler wires to produce samples with a range of delta ferrite contents (4 to 33 percent) in the resulting welds. TEM specimens were prepared from broken arc-shaped, mechanical property test specimens that had been used to measure fracture toughness of the fusion welds. Specimens were prepared from regions of the weld heat-affected zones as well as from areas within the weld metal, including areas close to the fracture surface (plastically deformed regions). The observed microstructures varied according to the amount of ferrite in each weld. At the lowest ferrite levels the microstructure consisted of austenite and skeletal ferrite with austenite being the majority (matrix) phase. At intermediate levels of ferrite, lathy austenite/ferrite was observed and the ferrite became continuous throughout the specimens examined. In the weld with the most ferrite, many austenite morphologies were observed and ferrite was the matrix phase. Closest to the fracture surface an increase in dislocation density in both the ferrite and austenite were observed in all welds. Deformation twinning was also observed in the austenite. Many of the welds contained a large number of non-metallic inclusions (oxide particles) which most likely originated from impurities in the weld wires.

  15. Process for dezincing galvanized steel

    DOEpatents

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  16. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  17. Process for dezincing galvanized steel

    DOEpatents

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  18. Induction heat treatment of steel

    SciTech Connect

    Semiatin, S.L.; Stutz, D.E.

    1985-01-01

    This book discusses the induction heating. After reviewing heat treating operations for steel and the principles of the heat treatment of steel, an overview of induction heat treating is provided. Next, consideration is given to equipment and equipment selection, coil design, power requirements and temperature control. A discussion of surface and through hardening of steel is provided, including information on frequency and power selection and quenching apparatus. Tempering is considered, followed by information on control of residual stresses, cracking, temper brittleness and the important metallurgical and hardness differences between induction and furnace treated steel.

  19. Activation response of martensitic steels

    SciTech Connect

    Forty, C.B.A.

    1997-09-01

    A hypothetical martensitic steel has been compositionally designed in order to optimize both metallurgical and reduced activation properties. When compared with two other martensitic steels, its activation characteristics are shown to be superior for all activation indices examined. However, these excellent properties are found to be due to the assumed absence of deleterious tramp impurities. When limiting impurity concentrations are determined for the hypothetical steel, they are found to be extremely stringent, and wholly unachievable using industrial scale production methods. It is concluded that only slight improvements can be made to currently available low activation martensitic steels to reduce residual activity responses further. 26 refs., 1 fig., 2 tabs.

  20. Activation Response of Martensitic Steels

    NASA Astrophysics Data System (ADS)

    Forty, C. B. A.

    1997-09-01

    A hypothetical martensitic steel has been compositionally designed in order to optimize both metallurgical and reduced activation properties. When compared with two other martensitic steels, its activation characteristics are shown to be superior for all activation indices examined. However, these excellent properties are found to be due to the assumed absence of deleterious tramp impurities. When limiting impurity concentrations are determined for the hypothetical steel, they are found to be extremely stringent, and wholly unachievable using industrial scale production methods. It is concluded that only slight improvements can be made to currently available low activation martensitic steels to reduce residual activity responses further.

  1. The effect of microstructure and strength on the fracture toughness of an 18 Ni, 300 grade maraging steel

    NASA Technical Reports Server (NTRS)

    Psioda, J. A.; Low, J. R., Jr.

    1975-01-01

    A 300 grade maraging steel was chosen as a vehicle by which to understand the inverse relationship between strength and toughness in high strength alloys such as the 18 Ni maraging steels. The 18 Ni, 300 grade maraging material was a commercial grade consumable-electrode, vacuum arc remelted heat obtained in the form of forged and annealed plate. The matrix contained a population of second-phase impurity inclusions which was a product of the casting and hot working processes. These inclusions did not change with subsequent precipitation hardening. Changes in microstructure resulting in strength increases were brought about by variations in aging temperature and time. Maximum strength was attained in the 300 grade maraging steel by aging at 427 C (800 F) for 100 hours. Tensile, fatigue precracked Charpy impact, and plane-strain fracture toughness tests were performed at room temperature, 20 C (68 F). With increasing strength the fracture toughness decreases as smaller and smaller inclusions act as sites for void initiation.

  2. HYDROGEN EFFECTS ON FRACTURE TOUGHNESS OF TYPE 316L STAINLESS STEEL FROM 175 K TO 425 K

    SciTech Connect

    Morgan, M; Glenn Chapman, G

    2009-05-04

    The effects of hydrogen on the fracture-toughness properties of Type 316L stainless steel from 175 K to 425 K were measured. Fracture-toughness samples were fabricated from Type 316L stainless steel forgings and hydrogen-charged with hydrogen at 34 MPa and 623 K for two weeks prior to testing. The effect of hydrogen on the J-Integral vs. crack extension behavior was measured at various temperatures by fracturing non-charged and hydrogen-charged samples in an environmental chamber. Hydrogen-charged steels had lower toughness values than non-charged ones, but still retained good toughness properties. The fracture-toughness values of hydrogen-charged samples tested near ambient temperature were about 70% of non-charged values. For hydrogen-charged samples tested at 225 K and 425 K, the fracture-toughness values were 50% of the non-charged values. In all cases, fracture occurred by microvoid nucleation and coalescence, although the hydrogen-charged samples had smaller and more closely spaced microvoids. The results suggest that hydrogen effects on toughness are greater at 225 K than they are at ambient temperature because of strain-induced martensite formation. At 425 K, the hydrogen effects on toughness are greater than they are at ambient temperature because of the higher mobility of hydrogen.

  3. Forging successful academic-community partnerships with community health centers: the California statewide Area Health Education Center (AHEC) experience.

    PubMed

    Fowkes, Virginia; Blossom, H John; Mitchell, Brenda; Herrera-Mata, Lydia

    2014-01-01

    Increased access to insurance under the Affordable Care Act will increase demands for clinical services in community health centers (CHCs). CHCs also have an increasingly important educational role to train clinicians who will remain to practice in community clinics. CHCs and Area Health Education Centers (AHECs) are logical partners to prepare the health workforce for the future. Both are sponsored by the Health Resources and Services Administration, and they share a mission to improve quality of care in medically underserved communities. AHECs emphasize the educational side of the mission, and CHCs the service side. Building stronger partnerships between them can facilitate a balance between education and service needs.From 2004 to 2011, the California Statewide AHEC program and its 12 community AHECs (centers) reorganized to align training with CHC workforce priorities. Eight centers merged into CHC consortia; others established close partnerships with CHCs in their respective regions. The authors discuss issues considered and approaches taken to make these changes. Collaborative innovative processes with program leadership, staff, and center directors revised the program mission, developed common training objectives with an evaluation plan, and defined organizational, functional, and impact characteristics for successful AHECs in California. During this planning, centers gained confidence as educational arms for the safety net and began collaborations with statewide programs as well as among themselves. The AHEC reorganization and the processes used to develop, strengthen, and identify standards for centers forged the development of new partnerships and established academic-community trust in planning and implementing programs with CHCs. PMID:24280858

  4. Elevation, looking SE. Concrete and steel bridge with exposed steel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Elevation, looking SE. Concrete and steel bridge with exposed steel frame is the central of three bridges crossing Brush Street between east Baltimore and Piquette. The bridge links Old Lake Shore and Michigan Central Main Line on the western side to a New York Central siding on the eastern side - Railroad Overpass, East Milwaukee & Hastings Avenues, Detroit, MI

  5. Neutron radiation embrittlement studies in support of continued operation, and validation by sampling of Magnox reactor steel pressure vessels and components

    SciTech Connect

    Jones, R.B.; Bolton, C.J.

    1997-02-01

    Magnox steel reactor pressure vessels differ significantly from US LWR vessels in terms of the type of steel used, as well as their operating environment (dose level, exposure temperature range, and neutron spectra). The large diameter ferritic steel vessels are constructed from C-Mn steel plates and forgings joined together with manual metal and submerged-arc welds which are stress-relieved. All Magnox vessels are now at least thirty years old and their continued operation is being vigorously pursued. Vessel surveillance and other programmes are summarized which support this objective. The current understanding of the roles of matrix irradiation damage, irradiation-enhanced copper impurity precipitation and intergranular embrittlement effects is described in so far as these influence the form of the embrittlement and hardening trend curves for each material. An update is given on the influence of high temperature exposure, and on the role of differing neutron spectra. Finally, the validation offered by the results of an initial vessel sampling exercise is summarized together with the objectives of a more extensive future sampling programme.

  6. Photodesorption from stainless steels

    NASA Technical Reports Server (NTRS)

    Mesarwi, A.; Ignatiev, A.

    1988-01-01

    The photodesorption by low-energy photons from three types of stainless steels is examined. For all these systems both CO and CO2 were observed to photodesorb with high yields: about 0.001 molecules/photon for CO2 and about 0.0001 molecules/photon for CO at 250 nm. The observed threshold energies were found to be the same for all systems at E0 = 2.92 eV for CO2 and E0 = 2.92-3.10 eV for CO.

  7. Switch to duplex stainless steels

    SciTech Connect

    Quik, J.M.A.; Geudeke, M.

    1994-11-01

    Duplex stainless steels contain approximately equal proportions of ferrite and austenite. These stainless steels have become an established material of construction in the chemical process industries (CPI). Duplexes offer benefits over austenitic stainless steels and carbon steels because of their higher strength, and good toughness and ductility, in combination with equivalent resistance to general corrosion, as well as better resistance to localized corrosion and stress corrosion cracking. Additionally, duplex materials have thermal-conductivity and thermal-expansion coefficients similar to those of ferritic materials, are tough at low (sub-zero) temperatures, and have a high resistance to erosion and abrasion. In some of the highly corrosive environments encountered in the CPI, the super duplex stainless steels offer cost-effective options not possible with the standard austenitic stainless steels. The initial applications were almost exclusively as heat exchanger tubing in water-cooled service. In recent times, duplex stainless steels have been used in the oil, gas, and chemical industries. Examples include service in sweet and mildly sour corrosive environments, on offshore platforms where weight savings can be realized, and as a replacement for standard austenitic stainless steel in chemical-processing plants.

  8. The industrial ecology of steel

    SciTech Connect

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  9. Damascus Steel-Part III; The Wadsworth-Sherby mechanism

    SciTech Connect

    Verhoeven, J.D.; Baker, H.H.; Peterson, D.T. . Dept. of Materials Science and Engineering); Clark, H.F. ); Yater, W.M. )

    1990-04-01

    Several blades have been forged from a Fe-1.6 wt% C alloy after heat treating to form austenite grain boundary allotriomorph (GBA) cementite (Cm). This is the Wadsworth--Sherby technique proposed as the mechanism for forming the pattern on Damascus blades. Both the forging temperature and the severity of metal flow during forging were systematically varied. The patterns obtained are compared to a genuine Damascus sword and shown to be macroscopically somewhat similar, but microscopically quite different. It is concluded that the Wadsworth--Sherby technique is probably not the technique used by ancient blacksmiths to produce the Damask pattern in their blades.

  10. Magnetoacoustic stress measurements in steel

    NASA Technical Reports Server (NTRS)

    Namkung, M.; Utrata, D.; Allison, S. G.; Heyman, J. S.

    1985-01-01

    Uniaxial stress effects on the low-field magnetoacoustic interaction have been studied using bulk compressional waves and Rayleigh surface waves in numerous steel samples having various impurity concentrations (Namkung et al., 1984). The results invariably showed that the initial slope of acoustic natural velocity variations, with respect to net induced magnetization parallel to the stress axis, is positive under tension and negative under compression. The results of current measurements in railroad rail steel having about 0.68 wt percent carbon content are typical for medium range carbon steels. The low-field natural velocity slope in this particular type of steel, which is almost zero when unstressed, becomes steeper with increased magnitude of stress in both directions. Hence, the nondestructive determination of the sign of residual stress in railroad wheels and rails is possible using this technique. This paper discusses the basic physical mechanism underlying the experimental observations and presents the results obtained in railroad rail steel.

  11. Why stainless steel corrodes.

    PubMed

    Ryan, Mary P; Williams, David E; Chater, Richard J; Hutton, Bernie M; McPhail, David S

    2002-02-14

    Stainless steels are used in countless diverse applications for their corrosion resistance. Although they have extremely good general resistance, they are nevertheless susceptible to pitting corrosion. This localized dissolution of an oxide-covered metal in specific aggressive environments is one of the most common and catastrophic causes of failure of metallic structures. The pitting process has been described as random, sporadic and stochastic and the prediction of the time and location of events remains extremely difficult. Many contested models of pitting corrosion exist, but one undisputed aspect is that manganese sulphide inclusions play a critical role. Indeed, the vast majority of pitting events are found to occur at, or adjacent to, such second-phase particles. Chemical changes in and around sulphide inclusions have been postulated as a mechanism for pit initiation but such variations have never been measured. Here we use nanometre-scale secondary ion mass spectroscopy to demonstrate a significant reduction in the Cr:Fe ratio of the steel matrix around MnS particles. These chromium-depleted zones are susceptible to high-rate dissolution that 'triggers' pitting. The implications of these results are that materials processing conditions control the likelihood of corrosion failures, and these data provide a basis for optimizing such conditions. PMID:11845203

  12. 2169 Steel Waveform Experiments

    NASA Astrophysics Data System (ADS)

    Furnish, M.; Alexander, C.; Reinhart, W.; Brown, J.

    2013-06-01

    In support of efforts to develop multiscale models of materials, we performed eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn). These experiments provided shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were used, with samples 1 to 5 mm thick. The study focused on dynamic strength determination via the release/reshock paths. Reshock tests with explosively welded impactors produced clean results. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allowed release information to be determined from these free surface samples as well. The sample strength appears to increase with stress from ~1 GPa to ~3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-AC04-94AL85000.

  13. Creep properties of forged 2219 T6 aluminum alloy shell of general-purpose heat source-radioisotope thermoelectric generator

    SciTech Connect

    Hammond, J.P.

    1981-12-01

    The shell (2219 T6 aluminum forging) of the General Purpose Heat Source-Radioisotope Thermoelectric Generator was designed to retain the generator under sufficient elastic stress to secure it during space flight. A major concern was the extent to which the elastic stress would relax by creep. To determine acceptability of the shell construction material, the following proof tests simulating service were performed: 600 h of testing at 270/sup 0/C under 24.1 MPa stress followed by 10,000 h of storage at 177/sup 0/C under 55.1 MPa, both on the ground; and 10,000 h of flight in space at 270/sup 0/C under 34.4 MPa stress. Additionally, systematic creep testing was performed at 177 and 260/sup 0/C to establish creep design curves. The creep tests performed at 177/sup 0/C revealed comparatively large amounts of primary creep followed by small amounts of secondary creep. The early creep is believed to be abetted by unstable substructures that are annealed out during testing at this temperature. The creep tests performed at 270/sup 0/C showed normal primary creep followed by large amounts of secondary creep. Duplicate proof tests simulating the ground exposure conditions gave results that were in good agreement. The proof test simulating space flight at 270/sup 0/C gave 0.11% primary creep followed by 0.59% secondary creep. About 10% of the second-stage creep was caused by four or five instantaneous strains, which began at the 4500-h mark. One or two of these strain bursts, occurred in each of several other tests at 177 and 260/sup 0/C but were assessed as very moderate in magnitude. The effect is attributable to a slightly microsegregated condition remaining from the original cast structure.

  14. 49 CFR 192.55 - Steel pipe.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for...

  15. 49 CFR 192.55 - Steel pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for...

  16. 49 CFR 192.55 - Steel pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for...

  17. 49 CFR 192.55 - Steel pipe.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for...

  18. 49 CFR 192.55 - Steel pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for...

  19. Occupational Profiles in the European Steel Industry.

    ERIC Educational Resources Information Center

    Franz, Hans-Werner; And Others

    The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

  20. Improving the toughness of ultrahigh strength steel

    SciTech Connect

    Soto, Koji

    2002-08-15

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors.