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Sample records for advanced coal-fired low-emission

  1. Concept selection for advanced low-emission coal fired boiler

    SciTech Connect

    Gorrell, R.L.; Rodgers, L.W.; Farthing, G.A.

    1993-12-31

    The Babcock & Wilcox Company (B&W), under contract to the US Department of Energy (DOE) with subcontract to Physical Sciences, Inc. (PSIT), the Massachusetts Institute of Technology (MIT) and United Engineers and Constructors (UE&C) has begun development of an advanced low-emission boiler system (LEBS). The initial phase of this multi-phase program required a thorough review and assessment of potential advanced technologies and techniques for control of combustion and flue gas emissions. Results of this assessment are presented in this paper.

  2. Engineering development of advanced coal-fired low-emission boiler system

    SciTech Connect

    Not Available

    1993-02-26

    The Pittsburgh Energy Technology Center of the US Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems'' Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NO[sub x] emissions not greater than one-third NSPS; SO[sub x] emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: Improved ash disposability and reduced waste generation; reduced air toxics emissions; increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

  3. Advanced coal-fired slagging combustor for the low-emission boiler system

    SciTech Connect

    Diehl, R.C.; Eppich, H.M.; Stankevics, J.O.A.; Reich, J.E.; Beittel, R.; Ake, T.R.

    1994-12-31

    The Department of Energy, Pittsburgh Energy Technology Center has recently initiated a major engineering development program called {open_quotes}Combustion 2000{close_quotes} which is geared toward advanced coal-fired electric utility plants. The Riley Stoker Corp. is leading one of three teams developing a Low-Emission coal-fired Boiler System (LEBS), which will be commercial by the end of this decade. The Riley team includes Textron Defense Systems, Reaction Engineering, International, Sargent & Lundy Engineers, Research Cottrell, and Tecogen. In LEBS advanced pollution control goals will lower SOx and NOx emissions to 1/3 current New Source Performance Standards (NSPS) and particulate emissions to 1/2 current NSPS. Riley`s LEBS has selected the 4500 psi 1100{degrees}F double reheat cycle, which will include a high efficiency, once through supercritical Benson boiler.

  4. Engineering development of advanced coal-fired low emission boiler systems

    SciTech Connect

    Not Available

    1993-10-01

    Riley Stoker Corporation is leading an R&D program for the expedited development of a new generation of pulverized coal-fired boiler systems. The overall objective is to develop relatively near term technologies to produce Low-Emission coal-fired Boiler Systems (LEBS) ready for full scale commercial generating plants by the end of the decade. The specific goal is to develop a LEBS incorporating an advanced slagging system for improved ash management in addition to meeting the emission and performance goals. This Concept Selection Report documents an evaluation of subsystems and LEBS concepts. Priority was given to the evaluation of the boiler system, steam cycle, and advanced slagging combustor. Some findings are as follows: An ultra supercritical steam cycle is required to meet project efficiency goals. The cost of electricity (COE) for this cycle, at today`s fuel prices, and without externality costs, is slightly higher than a conventional subcritical cycle. The supercritical cycle includes a substantial contingency. Reduction of contingency, escalation of fuel cost, or inclusion of externalities all lead to a lower COE for the supercritical cycle compared to the subcritical cycle. The advanced cycle is selected for inclusion in the LEBS. The advanced slagging combustor (TVC), should it meet the projected performance goals, yields a lower COE than either a dry firing system or a more conventional slagger fitted with post combustion NO{sub x} controls. Verification and development of the advanced slagger performance is the primary focus of this project. A commercial slagging configuration know as U-firing is selected for parallel development and as a platform for adaptation to the TVC.

  5. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    1997-12-31

    This progress report is on the project by Babcock and Wilcox Company to develop an advanced coal-fired low-emissions boiler system. The topics of the report include project management, the NO{sub x} subsystem, the SO{sub 2}/particulate/air toxics/solid by-product subsystem, boiler subsystem, balance of plant subsystem, and controls and sensors subsystems.

  6. The worldwide applicability of B and W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Sivy, J.L.

    1996-12-31

    Babcock and Wilcox, under contract to the US Department of Energy (DOE), has been developing an advanced generating plant design in DOE`s Combustion 2000 program entitled, Engineering Development of Advanced Coal-Fired Low Emission Boiler System. The objective of the LEBS program is to develop an advanced pulverized coal (PC) fired power generation system for commercial application by the year 2000. Since concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further tighten regulations for new coal-fired plants, the system must achieve very low emissions and high cycle efficiency at a life cycle cost equivalent to a conventional PC plant meeting New Source Performance Standards (NSPS). B and W has coupled advanced environmental control technologies capable of achieving emissions or NO{sub x}, SO{sub x}, and particulate far below current NSPS with an advanced boiler equipped with improved combustion and heat transfer subsystems to meet this objective. The B and W LEBS plant uses conventional state-of-the-art equipment along with developing new technologies to meet the program goals. This combustion of new and proven technologies allows B and W to meet the current demands in the marketplace. This paper describes B and W`s advanced generating plant design and its relevance to both the foreign and domestic markets.

  7. Component development in support of B and W`s advanced coal-fired low-emissions boiler system

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Rodgers, L.W.; Sivy, J.L.

    1995-12-31

    Shortly after the year 2000 it is expected that new generating plants will be needed in North America to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. If coal is to remain the fuel of choice for this new and replacement power generation, the plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further tighten regulations for new coal-fired plants. To address the design issues facing new and replacement coal-fired power plants, Babcock and Wilcox (B and W), under contract to the US Department of Energy (DOE), with subcontracts to Physical Sciences Inc. (PSI) and Raytheon Engineers and Constructors (RE and C), has been developing an advanced generating plant design in DOE`s Combustion 2000 program entitled, ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler System`` (LEBS). The project objective is to design a new boiler equipped with improved combustion and heat transfer subsystems and advanced environmental control technologies capable of achieving emissions of sulfur dioxide (SO{sub 2}), nitrogen oxides (NO{sub x}), and particulates far below current New Source Performance Standards (NSPS). In Phase 1, completed in 1994, a thorough review and assessment of potential advanced technologies and techniques for the control of emissions, and a review of boiler design options were performed. In phases 2 and 3 currently underway, research and development continues to resolve design uncertainties at the pilot and subsystem scale. A preliminary design for a Proof-Of-Concept (POC) Demonstration Facility has also been completed. Results of these activities will be presented in this paper.

  8. Engineering development of advanced coal-fired low-emission boiler system. Technical progress report No. 1, August--December 1992

    SciTech Connect

    Not Available

    1993-02-26

    The Pittsburgh Energy Technology Center of the US Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems`` Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NO{sub x} emissions not greater than one-third NSPS; SO{sub x} emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: Improved ash disposability and reduced waste generation; reduced air toxics emissions; increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

  9. Engineering development of advanced coal-fired low-emissions boiler systems. Fourth quarterly report, 1996

    SciTech Connect

    1997-02-01

    The goal of the NO{sub x} Subsystem is to achieve continuous operation of the Low Emissions Boiler System (LEBS) at NO{sub x} emissions at or below 0. 20 lb/MBtu through combustion techniques only, with a further target of 0.1 lb NO{sub x}/MBtu using supplementary advanced flue gas cleanup technologies if necessary. These goals places practical constraints that must be considered on the NO{sub x} Subsystem design. Not only must the boiler be designed to achieve time temperature mixing histories that minimize NO{sub x}, but it must also be designed to operate that way throughout its working lifetime. Therefore, NO{sub x} minimization strategies must be integrated into the control systems for every boiler component from the pulverizers to the stack. Furthermore, these goals must be met without increases in carbon loss and CO emissions from the levels achieved with current low-NO{sub x} combustion systems. Therefore, the NO{sub x} Subsystem requires not only sound mechanical designs of burners, furnace surface, and staging air/fuel injectors, but also sensors and software to allow control of their operation. Through engineering analysis, experimental testing, and numerical modeling in Phase 2, an advanced low NO{sub x} control system is being developed. The progress of these activities is presented in this report.

  10. The development of a combustion system for B&W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    Sivy, J.L.; Kaufman, K.C.; McDonald, D.K.

    1997-07-01

    Babcock & Wilcox has been leading a team in the development of an advanced coal-fired low emission boiler system (LEBS). The project objective is to design a new pulverized coal (PC) powered generating system equipped with improved combustion and heat transfer subsystems and advanced environmental control technologies capable of achieving emissions of NO{sub x}, SO{sub x}, and particulates far below current New Source Performance Standards (NSPS). The objectives of the program are to achieve continuous NO{sub x} emissions below 0.2 lb NO{sub x}/MBtu with a specified design coal, through combustion techniques only, with a further target of 0.1 lb NO{sub x}/MBtu using supplementary advanced flue gas cleanup technologies if necessary. The SO{sub 2} limit for the project has been set at 0.1 lb SO{sub 2}/MBtu, with a particulate emission limit of 0.01 lb particulate/MBtu. The net plant efficiency is specified to be at least 42% (HHV), while overall the cost of electricity must not increase relative to a conventional plant meeting cur-rent NSPS. The B&W LEBS plant uses conventional state-of-the-art equipment along with developing new technologies to meet the program goals. To meet this goal, B&W has coupled advanced environmental control technologies capable of achieving emission of NO{sub x}, SO{sub x}, and particulate far below current NSPS with an advanced boiler equipped with improved combustion and heat transfer subsystems. Phase I of the LEBS program began with a thorough review and assessment of potential advanced technologies and techniques. Through engineering analysis, pilot-scale testing, and numerical modeling in Phases I and II, a near full-scale 100 MBtu/hr advanced NO{sub x} emissions control system was designed, fabricated, and tested. Further experimental testing and numerical modeling has continued to refine the LEBS concept.

  11. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 15, April 15 1996--June 1996

    SciTech Connect

    1996-08-19

    The Pittsburgh Energy Technology center of the US Department of Energy (DOE) has contracted with Combustion Engineering; Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quote} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis.

  12. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report No. 17, October 1, 1996--December 31, 1996

    SciTech Connect

    Regan, J.W.; Bender, D.J.; Clark, J.P.; Wesnor, J.D.

    1997-01-01

    This report describes the work performed between October 1 and December 31, 1996 by the ABB team on U.S. Department of Energy project ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems`` (LEBS), which is part of the DOE`s Combustion 2000 Program. The overall objective of the LEBS Project is to dramatically improve environmental performance of future coal-fired power plants without adversely impacting efficiency or the cost of electricity. Near-term technologies, i.e., advanced technologies that are partially developed, will be used to reduce NO{sub x} and SO{sub 2} emission to one-sixth current NSPS limits and particulates to one- third current NSPS limits.

  13. Engineering development of advanced coal-fired low-emissions boiler system. Phase II subsystem test design and plan - an addendum to the Phase II RD & T Plan

    SciTech Connect

    1995-05-01

    Shortly after the year 2000 it is expected that new generating plants will be needed to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. The plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further then regulations. In the late 1980`s it was commonly believed that coal-fired power plants of the future would incorporate either some form of Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBS) technologies. However, recent advances In emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements In steam turbine and cycle design have clearly indicated that pulverized coal technology can continue to be competitive In both cost and performance. In recognition of the competitive potential for advanced pulverized coal-fired systems with other emerging advanced coal-fired technologies, DOE`s Pittsburgh Energy Technology Center (PETC) began a research and development initiative In late 1990 named, Combustion 2000, with the intention of preserving and expanding coal as a principal fuel In the Generation of electrical power. The project was designed for two stages of commercialization, the nearer-term Low Emission Boiler System (LEBS) program, and for the future, the High Performance Power System (HIPPS) program. B&W is participating In the LEBS program.

  14. [Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995

    SciTech Connect

    Wesnor, J.D.; Bakke, E.; Bender, D.J.; Kaminski, R.S.

    1995-12-31

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

  15. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 11, April 1995--June 1995

    SciTech Connect

    1995-08-30

    The Pittsburgh Energy Technology Center of the U.S. Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quotes} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: (1) NO{sub x} emissions not greater than one-third NSPS. (2) SO{sub x} emissions not greater than one-third NSPS. (3) Particulate emissions not greater than one-half NSPS. The specific secondary objectives are: (1) Improved ash disposability and reduced waste generation. (2) Reduced air toxics emissions. (3) Increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a Commercial Generation Unit. The work in Phase I covered a 24-month period and included system analysis, RD&T Plan formulation, component definition, and preliminary Commercial Generating Unit (CGU) design. Phase II will cover a 15-month period and will include preliminary Proof-of-Concept Test Facility (POCTF) design and subsystem testing. Phase III will cover a 9-month period and will produce a revised CGU design and a revised POCTF design, cost estimate and a test plan. Phase IV, the final Phase, will cover a 36-month period and will include POCTF detailed design, construction, testing, and evaluation.

  16. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report, October--December 1993

    SciTech Connect

    Not Available

    1994-01-28

    Preliminary subsystem designs were developed for a Low-Emission Boiler System. Key features of the NO{sub x} and Boiler Subsystem includes: deep staged combustion with advanced low NO{sub x} burners in a furnace arrangement designed to minimize NO{sub x} emission, advanced pulverizer design, advanced operating diagnostics and control integration of steam conditions, combustion, burner management, and sootblowing.

  17. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 12, July--September 1995

    SciTech Connect

    1995-11-27

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The goals for emissions and plant efficiency are: NO{sub x} emissions not greater than 0.1 lb/million Btu; SO{sub x} emissions not greater than 0.1 lb/million Btu; particulate emissions not greater than 0.01 lb/million Btu; and net plant efficiency (HHV basis) not less than 42%. Other goals include: improved ash disposability and reduced waste generation; and reduced air toxics emissions. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives, and a preliminary design of a Commercial Generation Unit. The work in Phase I covered a 24- month period and included system analysis, RD&T Plan formulation, component definition, and preliminary Commercial Generating Unit (CGU) design. Phase II will cover a 15-month period and will include preliminary Proof-of-Concept Test Facility (POCTF) design and subsystem testing. Phase III will cover a 9-month period and will produce a revised CGU design and a revised POCTF design, cost estimate and a test plan. Phase IV, the final Phase, will cover a 36- month period and will include POCTF detailed design, construction, testing, and evaluation.

  18. Update of progress for Phase II of B&W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Rodgers, L.W.

    1995-11-01

    Over the past five years, advances in emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements in steam turbine and cycle design have significantly altered the governing criteria by which advanced technologies have been compared. With these advances, it is clear that pulverized coal technology will continue to be competitive in both cost and performance with other advanced technologies such as Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBC) technologies for at least the next decade. In the early 1990`s it appeared that if IGCC and PFBC could achieve costs comparable to conventional pulverized coal plants, their significantly reduced NO{sub x} and SO{sub 2} emissions would make them more attractive. A comparison of current emission control capabilities shows that all three technologies can already achieve similarly low emissions levels.

  19. Engineering development of advanced coal-fired low emission boiler systems. First quarterly report, FY94, January 1994--March 1994

    SciTech Connect

    Not Available

    1994-08-01

    The major task during this quarter was testing and evaluation of the 25 MBtu/hr Toroidal Vortex Combustor (TVC) at Textron Defense Systems`` (TDS) Haverhill laboratories. The tests were completed and the results are being evaluated along with other scale up and integration issues. The preliminary conclusion is that the NOx performance and current design uncertainties do not justify the development risk within the Low Emission Boiler System (LEBS) timetable. Further program effort will focus on advanced U-firing arrangements. The second major effort during the period was the engineering development of the moving bed copper oxide system for SOx/NOx control. Through application of a DOE-developed model and the team`s engineering analysis, significant progress was made on developing an improved process design. Work began on a small scale test of the moving bed concept under realistic temperature and dust loading conditions. Work continued through the quarter on finalizing the Preliminary Engineering Design, Design Deficiency Analysis, and Research, Development, and Test Plan. The Design and Development Report containing these three deliverables was released in March. Sargent & Lundy printed and distributed the report to team members, as well as to the advisory panelists. The advisory panel numbers approximately fifteen organizations as of the end of the period.

  20. Status of phase II subsystem testing in support of B and W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    McDonald, D.K.; DeVault, D.J.

    1996-12-31

    In late 1990, the anticipated need for new generating capacity shortly after the year 2000 and the belief that coal will remain the fuel of choice for much of the domestic power industry motivated the US Department of Energy`s (DOE) Pittsburgh Energy Technology Center (PETC) to begin a two-stage research initiative named Combustion 2000. The nearest term Low-Emission Boiler System (LEBS) program was intended to support development of an advanced pulverized coal (PC)-fired power generation system for commercial application by the year 2000 and the High Performance Power System (HIPPS) program was designed to address technologies which will require more time to be commercially ready. Since 1992, Babcock and Wilcox, under contract to the DOE, with a subcontract to Raytheon Engineers and Constructors (RE and C), has been developing an advanced generating plant design under the LEBS program. Driven by concerns over SO{sub 2}, NO{sub x}, particulate and air toxics emissions as well as solid waste disposal for coal-fired plants, very low emissions and high cycle efficiency goals were established and subsequently tightened as the project progressed. Meanwhile, the life cycle cost target remains at the cost of a conventional PC plant meeting New Source Performance Standards (NSPS). B and W has coupled advanced environmental control technologies, capable of achieving emissions of SO{sub x}, NO{sub x} and particulate far below current NSPS, with an advanced boiler, equipped with improved combustion and heat transfer subsystems, to meet this objective. This paper describes the status of and recent results from the subsystem testing presently in progress at B and W`s Clean Environment Development Facility (CEDF) located at the Alliance Research Center, development of the Commercial Generating Unit design, and provides insight into future plans.

  1. Engineering development of advanced coal-fired low-emission boiler systems: Technical progress report No. 16, July-September 1996

    SciTech Connect

    Barcikowski, G.F.; Borio, R.W.; Bozzuto, C.R.; Burr, D.H.; Cellilli, L.; Fox, J.D.; Gibbons, T.B.; Hargrove, M.J.; Jukkola, G.D.; King, A.M.

    1996-11-27

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Under Task 7--Component development and optimization, the CeraMem filter testing was completed. Due to an unacceptably high flue gas draft loss, which will not be resolved in the POCTF timeframe, a decision was made to change the design of the flue gas cleaning system from Hot SNO{sub x}{sup {trademark}} to an advanced dry scrubber called New Integrated Desulfurization (NID). However, it is recognized that the CeraMem filter still has the potential to be viable in pulverized coal systems. In Task 8-- Preliminary POCTF design, integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle as well as the balance of plant design were completed. Licensing activities continued. A NID system was substituted for the SNO{sub x} Hot Process.

  2. Engineering development of advanced coal-fired low emission boiler systems. Fourth quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1993-12-31

    The LEBS plant design will be based on a high-sulfur Illinois No. 6 coal. This coal meets program selection requirements of extensive reserves and production, sulfur content, and representativeness. Two alternate test coals have been selected to examine fuel effects, and to broaden the range of application of the technology being developed. The alternate coals are a medium sulfur, Pittsburgh No. 8 bituminous, and a Wyoming subbituminous coal. The efficiency goals for the LEBS are challenging, particularly with the demands environmental controls are likely to place on auxiliary power. Table 1 shows estimates of overall plant efficiencies for three steam cycles: (1) a 2400 psi subcritical single reheat cycle typical of current plants; (2) a 3500 psi supercritical single reheat cycle; and (3) an advanced 4500 psi double reheat cycle. The plant heat rates are based on maximum boiler efficiency and minimum auxiliary power requirements consistent with conventional plant design for the design and alternate coals. The aggressive efficiency goals clearly require advanced steam conditions, as well as careful management of any added auxiliary power requirements for environmental controls. The EPRI SOAPP (State-of-the-Art Power Plant) project has selected the 4500 psi cycle as maximizing plant efficiency while minimizing generating costs for a commercial plant to be constructed by the year 2000. This program will incorporate the SOAPP base case cycle. The LESS design will incorporate a high-efficiency, once-through boiler design known as the Benson. Significant improvements in availability and operating flexibility have made this boiler design the system of choice for European power generation over the last fifteen years.

  3. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly report, October 1994--December 1994; January 1995--March 1995; April 1995--June 1995; July 1995--September 1995; October 1995--December 1995

    SciTech Connect

    1996-04-01

    This report covers five quarters of work on the engineering development of a coal-fired low -emissions boiler systems. Contents include summaries of activities and key accomplishments for the following: project management; NO{sub x} subsystem; SO{sub 2}/particulate/air toxics/solid by-product subsystems; controls and sensors subsystems; boiler subsystem; and balance of plant subsystem.

  4. B and W`s advanced coal-fired low-emission boiler system: Preparation for and preliminary results of subsystem testing

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Sivy, J.L.

    1996-12-31

    In anticipation of the need for new generating capacity shortly after the year 2000 and with the belief that coal will remain the fuel of choice for much of the domestic power industry, the US Department of Energy`s (DOE) Pittsburgh Energy Technology Center (PETC) began a research initiative in late 1990 named Combustion 2000. The project was designed for two stages of commercialization: for the nearer term, the Low-Emissions Boiler System (LEBS) and for the longer term, the High Performance Power System (HIPPS). The LEBS program is being executed in four phases. In the first Phase, completed in 1994, a thorough review and assessment of potential advanced technologies and techniques for the control of emissions, and a review of boiler design options, was performed. The second Phase, now in progress, entails more detailed system design and subsystem testing to confirm the technologies selected, resolve design uncertainties and develop the basis for commercial design. Phase 3 involves the design and estimating of a commercial generating unit for evaluation against the program goals, and in Phase 4, the concepts will be proven by operating the subsystems in an integrated facility of significant size for several thousand hours. This paper describes B and W`s advanced generating plant design and provides current results of the subsystem testing presently in progress at B and W`s Clean Environment Development Facility (CEDF) located at the company`s Alliance Research Center.

  5. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly project technical status report, January 1997-- March 1997

    SciTech Connect

    1997-04-01

    The goal of the NO{sub x} Subsystem is to achieve continuous operation of the Low-Emssions Boiler System (LEBS) at NO{sub x} emissions at or below 0.20 lb/MBtu through combustion techniques only, with a further target of 0.1 lb NO{sub x}Mbtu using supplementary advanced flue gas cleanup technologies if necessary. These goals places practical constraints that must be considered on the NO{sub x} Subsystem design. Not only must the boiler be designed to achieve time-temperature mixing histories that minimize NO{sub x} but it must also be designed to operate that way throughout its working lifetime. Therefore, NO{sub x} minimization strategies must be integrated into the control systems for every boiler component from the pulverizers to the stack. Furthermore, these goals must be met without increases in carbon loss and CO emissions from the levels achieved with current low-NO{sub x} combustion systems. Therefore, the NO{sub x} Subsystem requires not only sound mechanical designs of burners, furnace surface, and staging air/fuel injectors, but also sensors and software to allow control of their operation. Through engineering analysis, experimental testing, and numerical modeling in Phase II, an advanced low-NO{sub x} control system is being developed. The progress of these activities is presented in this report. The results from the final series of NO{sub x} subsystem burner tests were compiled. The information obtained is also being used as a comparison to the numerical modeling predictions. The engineering design of the Proof-of-Concept (POC) Facility was revised based on the information gained through the Phase II activities.

  6. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report, April 1--June 30, 1993

    SciTech Connect

    Not Available

    1993-07-23

    Preliminary sketches of the furnace setting with dimensions and other appropriate data was distributed to appropriate boiler design groups. The purpose of this work was to define and/or establish unique mechanical and support requirements and furnace water circulation requirements. A preliminary convection pass arrangement and heating surface requirements were established. Initial computer runs indicate, as expected, that establishing even a preliminary arrangement to meet steam duty requirements was going to be a challenge. This due to slightly lower furnace exit gas temperatures (result of NO{sub x} control conditions) and higher final steam temperatures (results increasing plant efficiency) than typical of conventional design. Work on the furnace and convection pass design for the base preliminary unit was completed only to the extent necessary to identify design deficiencies, prepare an arrangement drawing and determine budgetary cost. Engineering work has been completed to the extent planned in this subtask for the base preliminary unit, Advanced Overfire Air, including preliminary designs for the furnace, convection pass, pulverizers, airheaters, flues and ducts, preliminary general arrangement drawings, and budgetary cost estimates. Work is nearly complete on design of the LEBS unit control system based on control methods and philosophy established in the NO{sub x} Control Subsystems. All appropriate information has been forwarded to Raytheon for use in completing BOP subsystem designs, site plot plans and preliminary generating plant cost analysis and comparison to a conventional plant.

  7. Conference on alternatives for pollution control from coal-fired low emission sources, Plzen, Czech Republic. Plzen Proceedings

    SciTech Connect

    Not Available

    1994-07-01

    The Conference on Alternatives for Pollution Control from Coal-Fired Emission Sources presented cost-effective approaches for pollution control of low emission sources (LES). It also identified policies and strategies for implementation of pollution control measures at the local level. Plzen, Czech Republic, was chosen as the conference site to show participants first hand the LES problems facing Eastern Europe today. Collectively, these Proceedings contain clear reports on: (a) methods for evaluating the cost effectiveness of alternative approaches to control pollution from small coal-fired boilers and furnaces; (b) cost-effective technologies for controlling pollution from coal-fired boilers and furnaces; (c) case studies of assessment of cost effective pollution control measures for selected cities in eastern Europe; and (d) approaches for actually implementing pollution control measures in cities in Eastern Europe. It is intended that the eastern/central European reader will find in these Proceedings useful measures that can be applied to control emissions and clean the air in his city or region. The conference was sponsored by the United States Agency for International Development (AID), the United States Department of Energy (DOE), and the Czech Ministry of Industry and Trade. Selected papers have been indexed separately for inclusion in the Energy Science and Technology Database.

  8. Economic aspects of advanced coal-fired gas turbine locomotives

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

    1983-01-01

    Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

  9. Summary of workshop on materials issues in low emission boilers and high efficiency coal-fired cycles

    SciTech Connect

    1997-12-01

    The purpose of the workshop was to review with experts in the field the materials issues associated with two of the primary coal power systems being developed by the DOE Office of Fossil Energy. The DOE-FE Advanced Power Systems Program includes natural gas-based and coal-based power systems. Major activities in the natural gas-based power systems area include the Advanced Turbine Systems (ATS) Program, the Fuel Cells Program, and Hybrid Cycles. The coal-based power systems projects include the Low Emissions Boiler Systems (LEBS) Program, the High-Performance Power Systems Program (HIPPS), the Integrated (Coal) Gasification Combined-Cycle Program, and the Fluidized-Bed Combustion Program. This workshop focused on the materials issues associated with the LEBS and HIPPS technologies.

  10. Evaluation of air toxic emissions from advanced and conventional coal-fired power plants

    SciTech Connect

    Chu, P.; Epstein, M.; Gould, L.; Botros, P.

    1995-12-31

    This paper evaluates the air toxics measurements at three advanced power systems and a base case conventional fossil fuel power plant. The four plants tested include a pressurized fluidized bed combustor, integrated gasification combined cycle, circulating fluidized bed combustor, and a conventional coal-fired plant.

  11. Subsystem selection for advanced low emission boiler system

    SciTech Connect

    Rodgers, L.W.; Farthing, G.A.; Gorrell, R.L.

    1993-12-31

    In 1992 the Pittsburgh Energy Technology Center (PETC) initiated a new program called Combustion 2000. The purpose of the program was to address the design issues facing new and replacement coal-fired power plants. The work presented in this paper was conducted under the low-emission boiler system (LEBS) portion of the program. LEBS major goals are: NO{sub x} - No more than 0.20 lbs per million Btu of fuel input firing bituminous coal; SO{sub x} -- no more than 0.2 lbs of SO{sub 2} per million Btu firing coal with at least 3 lbs of sulfur per million btu; Particulate -- no more than 0.015 lbs per million Btu of fuel input; Waste and Air Toxics -- reduced; and Plant Efficiency -- no less than 38%. Other objectives include reducing waste generation, producing usable by-products, improving ash disposability, and increasing plant thermal efficiency while keeping the cost of electricity comparable to a state-of-the-art plant. The Babcock and Wilcox Company has completed the first year of work toward the development of an advanced low-emission boiler system (LEBS). The results of this work have led to a preliminary engineering design and a plan to address remaining technical uncertainties. This was accomplished by conducting a thorough technical assessment and performing a concept selection analysis. A summary of the results of this work is presented in this paper.

  12. Advanced coal-fired glass melting development program

    SciTech Connect

    Not Available

    1991-05-01

    The objective of Phase 1 of the current contract was to verify the technical feasibility and economic benefits of Vortec's advanced combustion/melting technology using coal as the fuel of choice. The objective of the Phase 2 effort was to improve the performance of the primary components and demonstrate the effective operation of a subscale process heater system integrated with a glass separator/reservoir. (VC)

  13. Proceedings of the coal-fired power systems 94: Advances in IGCC and PFBC review meeting. Volume 1

    SciTech Connect

    McDaniel, H.M.; Staubly, R.K.; Venkataraman, V.K.

    1994-06-01

    The Coal-Fired Power Systems 94 -- Advances in IGCC and PFBC Review Meeting was held June 21--23, 1994, at the Morgantown Energy Center (METC) in Morgantown, West Virginia. This Meeting was sponsored and hosted by METC, the Office of Fossil Energy, and the US Department of Energy (DOE). METC annually sponsors this conference for energy executives, engineers, scientists, and other interested parties to review the results of research and development projects; to discuss the status of advanced coal-fired power systems and future plans with the industrial contractors; and to discuss cooperative industrial-government research opportunities with METC`s in-house engineers and scientists. Presentations included industrial contractor and METC in-house technology developments related to the production of power via coal-fired Integrated Gasification Combined Cycle (IGCC) and Pressurized Fluidized Bed Combustion (PFBC) systems, the summary status of clean coal technologies, and developments and advancements in advanced technology subsystems, such as hot gas cleanup. A keynote speaker and other representatives from the electric power industry also gave their assessment of advanced power systems. This meeting contained 11 formal sessions and one poster session, and included 52 presentations and 24 poster presentations. Volume I contains papers presented at the following sessions: opening commentaries; changes in the market and technology drivers; advanced IGCC systems; advanced PFBC systems; advanced filter systems; desulfurization system; turbine systems; and poster session. Selected papers have been processed separately for inclusion in the Energy Science and Technology Database.

  14. Proceedings of the coal-fired power systems 94: Advances in IGCC and PFBC review meeting. Volume 2

    SciTech Connect

    McDaniel, H.M.; Staubly, R.K.; Venkataraman, V.K.

    1994-06-01

    The Coal-Fired Power Systems 94 -- Advances in IGCC and PFBC Review Meeting was held June 21--23, 1994, at the Morgantown Energy Center (METC) in Morgantown, West Virginia. This Meeting was sponsored and hosted by METC, the Office of Fossil Energy, and the US Department of Energy (DOE). METC annually sponsors this conference for energy executives, engineers, scientists, and other interested parties to review the results of research and development projects; to discuss the status of advanced coal-fired power systems and future plans with the industrial contractors; and to discuss cooperative industrial-government research opportunities with METC`s in-house engineers and scientists. Presentations included industrial contractor and METC in-house technology developments related to the production of power via coal-fired Integrated Gasification Combined Cycle (IGCC) and Pressurized Fluidized Bed Combustion (PFBC) systems, the summary status of clean coal technologies, and developments and advancements in advanced technology subsystems, such as hot gas cleanup. A keynote speaker and other representatives from the electric power industry also gave their assessment of advanced power systems. This meeting contained 11 formal sessions and one poster session, and included 52 presentations and 24 poster presentations. Volume II contains papers presented at the following sessions: filter technology issues; hazardous air pollutants; sorbents and solid wastes; and membranes. Selected papers have been processed separately for inclusion in the Energy Science and Technology Database.

  15. Development of advanced NO[sub x] control concepts for coal-fired utility boilers

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-03-04

    The complete CombiNO[sub x], process has now been demonstrated at a level that is believed to be representative of a full-scale boiler in terms of mixing capabilities. A summary of the results is displayedin Figure 5-1. While firing Illinois Coal on the Reburn Tower, Advanced Reburning was capable of reducing NO[sub x], by 83 percent. The injection of methanol oxidized 50--58 percent of the existing NO to N0[sub 2]. Assuming that 85 percent of the newly formed N0[sub 2] can be scrubbed in a liquor modified wet-limestone scrubber, the CombiNO[sub x], process has been shown capable of reducing NO[sub 2], by 90--91 percent in a large pilot-scale coal-fired furnace. There is still uncertainty regarding the fate of the N0[sub 2] formed with methanol injection. Tests should be conducted to determine whether the reconversion is thermodynamic or catalytic, and what steps can be taken (such as quench rate) to prevent it from happening.

  16. Multiplexed Optical Fiber Sensors for Coal Fired Advanced Fossil Energy Systems

    SciTech Connect

    Wang, Anbo; Pickrell, Gary

    2012-03-31

    This report summarizes technical progress on the program Multiplexed Optical Fiber Sensors for Coal Fired Advanced Fossil Energy Systems funded by the National Energy Technology Laboratory of the U.S. Department of Energy, and performed jointly by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering and the Department of Materials Science and Engineering at Virginia Tech. This three-year project started on October 1, 2008. In the project, a fiber optical sensing system based on intrinsic Fabry-Perot Interferometer (IFPI) was developed for strain and temperature measurements for Ultra Supercritical boiler condition assessment. Investigations were focused on sensor design, fabrication, attachment techniques and novel materials for high temperature and strain measurements. At the start of the project, the technical requirements for the sensing technology were determined together with our industrial partner Alstom Power. As is demonstrated in Chapter 4, all the technical requirements are successfully met. The success of the technology extended beyond laboratory test; its capability was further validated through the field test at DOE NETL, in which the sensors yielded distributed temperature mapping of a testing coupon installed in the turbine test rig. The measurement results agreed well with prior results generated with thermocouples. In this project, significant improvements were made to the IFPI sensor technology by splicing condition optimization, transmission loss reduction, sensor signal demodulation and sensor system design.

  17. Engineering development of advanced coal-fired low-emission boiler systems

    SciTech Connect

    Not Available

    1993-01-22

    Project Work Plan was developed with joint participation by all subsystem teams. Comprehensive overall project activity schedules were developed for all individual B W groups and subcontractors with participation in Phase I.

  18. Advanced Low Emissions Subsonic Combustor Study

    NASA Technical Reports Server (NTRS)

    Smith, Reid

    1998-01-01

    Recent advances in commercial and military aircraft gas turbines have yielded significant improvements in fuel efficiency and thrust-to-weight ratio, due in large part to increased combustor operating pressures and temperatures. However, the higher operating conditions have increased the emission of oxides of nitrogen (NOx), which is a pollutant with adverse impact on the atmosphere and environment. Since commercial and military aircraft are the only important direct source of NOx emissions at high altitudes, there is a growing consensus that considerably more stringent limits on NOx emissions will be required in the future for all aircraft. In fact, the regulatory communities have recently agreed to reduce NOx limits by 20 percent from current requirements effective in 1996. Further reductions at low altitude, together with introduction of limits on NOx at altitude, are virtual certainties. In addition, the U.S. Government recently conducted hearings on the introduction of federal fees on the local emission of pollutants from all sources, including aircraft. While no action was taken regarding aircraft in this instance, the threat of future action clearly remains. In these times of intense and growing international competition, the U.S. le-ad in aerospace can only be maintained through a clear technological dominance that leads to a product line of maximum value to the global airline customer. Development of a very low NOx combustor will be essential to meet the future needs of both the commercial and military transport markets, if additional economic burdens and/or operational restrictions are to be avoided. In this report, Pratt & Whitney (P&W) presents the study results with the following specific objectives: Development of low-emissions combustor technologies for advances engines that will enter into service circa 2005, while producing a goal of 70 percent lower NOx emissions, compared to 1996 regulatory levels. Identification of solution approaches to

  19. THE SCALE-UP OF LARGE PRESSURIZED FLUIDIZED BEDS FOR ADVANCED COAL FIRED PROCESSES

    SciTech Connect

    Leon Glicksman; Hesham Younis; Richard Hing-Fung Tan; Michel Louge; Elizabeth Griffith; Vincent Bricout

    1998-04-30

    Pressurized fluidization is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal combustor at high inlet gas velocity to increase the flow of reactants, at an elevated pressure to raise the overall efficiency of the process. Unfortunately, commercialization of large pressurized fluidized beds is inhibited by uncertainties in scaling up units from the current pilot plant levels. In this context, our objective is to conduct a study of the fluid dynamics and solid capture of a large pressurized coal-fired unit. The idea is to employ dimensional similitude to simulate in a cold laboratory model the flow in a Pressurized Circulating Fluid Bed ''Pyrolyzer,'' which is part of a High Performance Power System (HIPPS) developed by Foster Wheeler Development Corporation (FWDC) under the DOE's Combustion 2000 program.

  20. Proceedings of the joint contractors meeting: FE/EE Advanced Turbine Systems conference FE fuel cells and coal-fired heat engines conference

    SciTech Connect

    Geiling, D.W.

    1993-08-01

    The joint contractors meeting: FE/EE Advanced Turbine Systems conference FEE fuel cells and coal-fired heat engines conference; was sponsored by the US Department of Energy Office of Fossil Energy and held at the Morgantown Energy Technology Center, P.O. Box 880, Morgantown, West Virginia 26507-0880, August 3--5, 1993. Individual papers have been entered separately.

  1. Optical fiber evanescent wave adsorption sensors for high-temperature gas sensing in advanced coal-fired power plants

    SciTech Connect

    Buric, M.; Ohodnicky, P.; Duy, J.

    2012-01-01

    Modern advanced energy systems such as coal-fired power plants, gasifiers, or similar infrastructure present some of the most challenging harsh environments for sensors. The power industry would benefit from new, ultra-high temperature devices capable of surviving in hot and corrosive environments for embedded sensing at the highest value locations. For these applications, we are currently exploring optical fiber evanescent wave absorption spectroscopy (EWAS) based sensors consisting of high temperature core materials integrated with novel high temperature gas sensitive cladding materials. Mathematical simulations can be used to assist in sensor development efforts, and we describe a simulation code that assumes a single thick cladding layer with gas sensitive optical constants. Recent work has demonstrated that Au nanoparticle-incorporated metal oxides show a potentially useful response for high temperature optical gas sensing applications through the sensitivity of the localized surface plasmon resonance absorption peak to ambient atmospheric conditions. Hence, the simulation code has been applied to understand how such a response can be exploited in an optical fiber based EWAS sensor configuration. We demonstrate that interrogation can be used to optimize the sensing response in such materials.

  2. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

    SciTech Connect

    Sorge, J.N.; Menzies, B.; Smouse, S.M.; Stallings, J.W.

    1995-09-01

    Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide NOx emissions from coal-fired boilers. The primary objective of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control/optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

  3. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly report, April--June 1996

    SciTech Connect

    1996-07-01

    The paper describes the following subsystems and gives a summary of activities and key accomplishments relating to each: the NO{sub x} subsystem; SO{sub 2}/particulate/air toxics/solid by-product subsystem; the boiler system; balance of the plant subsystem; and the controls and sensors subsystem. Project management activities are also described.

  4. Engineering development of advanced coal-fired low emission boil systems. Quarterly technical progress report, October 1993--December 1993

    SciTech Connect

    Not Available

    1993-12-31

    The first test run of the Toroidal Vortex Combustor (TVC) was completed on December 6. Riley was unable to witness or set up independent sampling equipment for NO{sub x} and precursor measurement for this run. A second run which we witnessed, but did not sample, was completed December 17. This was conducted almost entirely near SR = 1.0 while Textron investigated temperature-load relationships to address concerns from Run 1. A third run was completed over the December holiday break on Dorchester coal to address concerns Textron had about the Illinois test coal. All subsequent tests will use the Illinois coal. Boiler, firing system design. Elevation drawings were developed for dry wall-fired, conventional U-fired slagging, and TVC fired slagging units. We are investigating the feasibility of modifying a conventional U-fired design for low-NOx operation as an alternative to the TVC. The approach taken to I date for NOx reduction in existing U-fired units is to retrofit with delayed-mixing burners with staging air at various places, similar to the approach with dry fired units. The concept of staged fuel addition or reburning for the U-fired system is being examined as a potential combustion NOx control approach. This concept has high potential due to the high temperature and long residence time available in the stagger. Some field trials with coke oven gas reburn produced very low NOx results. Modeling of this concept was identified as a priority task. The model development will include matching field data for air staging on slagging units to the predictions. Emissions control. Selection of an SO2 control process continues to be a high priority task. Sargent & Lundy completed a cost comparison of several regenerable processes, most of which have NOx control potential as well: Active coke, NOXSO, copper oxide, SNOX, ammonia (for SO only, ammonium sulfate byproduct), and a limestone scrubber for comparison.

  5. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report and monthly status report

    SciTech Connect

    Not Available

    1993-01-22

    Project Work Plan was developed with joint participation by all subsystem teams. Comprehensive overall project activity schedules were developed for all individual B&W groups and subcontractors with participation in Phase I.

  6. Development of advanced NO sub x control concepts for coal-fired utility boilers

    SciTech Connect

    Newhall, J.; England, G.; Seeker, W.R.

    1991-12-23

    Energy and Environmental Research Corporation (EER) is currently conducting a test program to develop an advanced NO{sub x} control method utilizing reburning, promoted selective noncatalytic agent injection. The study will consist of fundamental and process testing over a large enough range of operating parameters to significantly reduce the risk of a full scale demonstration project. The test plan for the fundamental testing phase of the program is presented here.

  7. Advanced low emissions catalytic combustor program at General Electric

    NASA Technical Reports Server (NTRS)

    Dodds, W. J.

    1979-01-01

    The Advanced Low Emissions Catalytic Combustors Program (ALECC) is being undertaken to evaluate the feasibility of employing catalytic combustion technology in aircraft gas turbine engines as a means to control emission of oxides of nitrogen during subsonic stratospheric cruise operation. The ALECC Program is being conducted in three phases. The first phase, which was completed in November, 1978, consisted of a design study to identify catalytic combustor designs having the greatest potential to meet the emissions and performance goals specified. The primary emissions goal of this program was to obtain cruise NO emissions of less than 1g/kg (compared with levels of 15 to 20 g/x obtained with current designs)/ However, good overall performance and feasibility for engine development were heavily weighted in the evaluation of combustor designs.

  8. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

    SciTech Connect

    Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

    1997-12-31

    This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

  9. Coal-fired power materials - Part II

    SciTech Connect

    Viswanathan, V.; Purgert, R.; Rawls, P.

    2008-09-15

    Part 1 discussed some general consideration in selection of alloys for advanced ultra supercritical (USC) coal-fired power plant boilers. This second part covers results reported by the US project consortium, which has extensively evaluated the steamside oxidation, fireside corrosion, and fabricability of the alloys selected for USC plants. 3 figs.

  10. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-01-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the third reporting quarter, the electrostatic tensiometer for laboratory determination of flyash cohesivity was completed. Modifications were made to this method to improve repeatability. In addition, a new multi-cell laboratory flyash resistivity furnace was completed. Also during this quarter an agreement was reached for the initial field trial of the new additives at the City of Ames, Iowa Municipal Power Plant.

  11. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2003-01-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a liquid flue gas conditioning system was completed at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Two cohesivity-specific additive formulations, ADA-44C and ADA-51, will be evaluated. In addition, ammonia conditioning will also be compared.

  12. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard; Kenneth E. Baldrey; Richard Schlager

    2000-04-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. Preliminary testing has identified a class of common deliquescent salts that effectively control flyash resistivity on a variety of coals. A method to evaluate cohesive properties of flyash in the laboratory has been selected and construction of an electrostatic tensiometer test fixture is underway. Preliminary selection of a variety of chemicals that will be screened for effect on flyash cohesion has been completed.

  13. Advances of flue gas desulfurization technology for coal-fired boilers and strategies for sulfur dioxide pollution prevention in China

    SciTech Connect

    Yang, C.; Zeng, G.; Li, G.; Qiu, J.

    1999-07-01

    Coal is one of the most important kinds of energy resources at the present time and in the immediate future in China. Sulfur dioxide resulting from combustion of coal is one of the principle pollutants in the air. Control of SO{sub 2} discharge is still a major challenge for environmental protection in developing China. In this paper, research, development and application of technology of flue gas desulfurization (FGD) for coal-fired boilers in China will be reviewed with emphasis on cost-effective technology, and the development trends of FGD technology, as well as the strategy for SO{sub 2} discharge control in China, will be analyzed. A practical technology for middle-small-sized boilers developed by the primary author and the field investigation results will also be presented. At present, there are four major kinds of FGD technologies that are practical to be applied in China for their cost-effectiveness and efficiency to middle-small-sized boilers. An important development trend of the FGD technology for middle-small-sized boilers for the next decade is improvement of the existing cost-effective wet-type FGD technology, and in the future it will be the development of dry-type FGD technology. For middle-sized generating boilers, the development direction of the FGD technology is the spraying and drying process. For large-sized generating boilers, the wet-type limestone-plaster process will still be applied in the immediate future, and dry-type FGD technologies, such as ammonia with electron beam irradiation, will be developed in the future. State strategies for the control of SO{sub 2} discharge will involve the development and popularization of efficient coal-fired devices, extension of gas coal and liquefied coal, spreading coal washing, and centralized heating systems.

  14. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2003-07-30

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. This quarterly report summarizes project activity for the period April-June, 2003. In this period there was limited activity and no active field trials. Results of ash analysis from the AEP Conesville demonstration were received. In addition, a site visit was made to We Energies Presque Isle Power Plant and a proposal extended for a flue gas conditioning trial with the ADA-51 cohesivity additive. It is expected that this will be the final full-scale evaluation on the project.

  15. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-09-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, further laboratory-screening tests of additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of fly ash cohesivity. Resistivity was measured for each screening test with a multi-cell laboratory fly ash resistivity furnace constructed for this project. Also during this quarter chemical formulation testing was undertaken to identify stable and compatible resistivity/cohesivity liquid products.

  16. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers

    SciTech Connect

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1996-05-01

    Research is presently being initiated to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituents` size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. During the last quarter, model Ni-Al{sub 2}O{sub 3} powder cermet composites were produced at Idaho National Engineering Laboratory by the Hot Isostatic Pressing (HIP) technique. The composite samples contained 0, 21, 27, 37, and 45 volume percent of Al{sub 2}O{sub 2} in a nickel matrix with an average size of alumina particles of 12 micrometers. The increase in volume fraction of alumina in the nickel matrix from 0 to 45% led to an increase in hardness of these composites from 85 to 180 HV{sub 1000}. The experimental procedure and preliminary microstructural characterization of Ni-Al{sub 2}O{sub 3} composites are presented in this progress report along with plans for the research in coming year. 3 figs.

  17. Advanced intelligent coordinated control of coal fired power plant based on fuzzy reasoning and auto-tuning

    SciTech Connect

    Li, S.Y.; Liu, H.B.; Cai, W.J.; Soh, Y.C.; Xie, L.H.

    2004-07-01

    The load following operation of coal-fired boiler-turbine unit in power plants can lead to changes in operating points, and it results in nonlinear variations of the plant variables and parameters. As there exist strong couplings between the main steam pressure control loop and the power output control loop in the boiler-turbine unit with large time-delay and uncertainties, automatic coordinated control of the two loops is a very challenging problem. This paper presents a new coordinated control strategy (CCS) which is organized into two levels: a basic control level and a high supervision level. PID-type controllers are used in the basic level to perform basic control functions while the decoupling between two control loops can be realized in the high level. Moreover, PID-type controllers can be auto-tuned to achieve a better control performance in the whole operating range and to reject the unmeasurable disturbances. A special subclass of fuzzy inference systems, namely the Gaussian partition system with evenly spaced midpoints, is also proposed to auto-tune the PID controller in the main steam pressure loop based on the error signal and its first difference to overcome uncertainties caused by changing fuel calorific value, machine wear, contamination of the boiler heating surfaces and plant modeling errors, etc. The developed CCS has been implemented in a power plant in China, and satisfactory industrial operation results demonstrate that the proposed control strategy has enhanced the adaptability and robustness of the process.

  18. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-05-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the fourth reporting quarter, laboratory-screening tests of more than 20 potential additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of flyash cohesivity. Resistivity was measured for each screening test with a new multi-cell laboratory flyash resistivity furnace constructed for this project. An initial field trial of three additive formulations was also conducted at the City of Ames, Iowa Municipal Power Plant.

  19. Technical and Energy Performance of an Advanced, Aqueous Ammonia-Based CO2 Capture Technology for a 500 MW Coal-Fired Power Station.

    PubMed

    Li, Kangkang; Yu, Hai; Feron, Paul; Tade, Moses; Wardhaugh, Leigh

    2015-08-18

    Using a rate-based model, we assessed the technical feasibility and energy performance of an advanced aqueous-ammonia-based postcombustion capture process integrated with a coal-fired power station. The capture process consists of three identical process trains in parallel, each containing a CO2 capture unit, an NH3 recycling unit, a water separation unit, and a CO2 compressor. A sensitivity study of important parameters, such as NH3 concentration, lean CO2 loading, and stripper pressure, was performed to minimize the energy consumption involved in the CO2 capture process. Process modifications of the rich-split process and the interheating process were investigated to further reduce the solvent regeneration energy. The integrated capture system was then evaluated in terms of the mass balance and the energy consumption of each unit. The results show that our advanced ammonia process is technically feasible and energy-competitive, with a low net power-plant efficiency penalty of 7.7%. PMID:26208135

  20. Bench-scale Development of an Advanced Solid Sorbent-based CO2 Capture Process for Coal-fired Power Plants

    SciTech Connect

    Nelson, Thomas; Kataria, Atish; Soukri, Mustapha; Farmer, Justin; Mobley, Paul; Tanthana, Jak; Wang, Dongxiang; Wang, Xiaoxing; Song, Chunshan

    2015-12-31

    It is increasingly clear that CO2 capture and sequestration (CCS) must play a critical role in curbing worldwide CO2 emissions to the atmosphere. Development of these technologies to cost-effectively remove CO2 from coal-fired power plants is very important to mitigating the impact these power plants have within the world’s power generation portfolio. Currently, conventional CO2 capture technologies, such as aqueous-monoethanolamine based solvent systems, are prohibitively expensive and if implemented could result in a 75 to 100% increase in the cost of electricity for consumers worldwide. Solid sorbent CO2 capture processes – such as RTI’s Advanced Solid Sorbent CO2, Capture Process – are promising alternatives to conventional, liquid solvents. Supported amine sorbents – of the nature RTI has developed – are particularly attractive due to their high CO2 loadings, low heat capacities, reduced corrosivity/volatility and the potential to reduce the regeneration energy needed to carry out CO2 capture. Previous work in this area has failed to adequately address various technology challenges such as sorbent stability and regenerability, sorbent scale-up, improved physical strength and attrition-resistance, proper heat management and temperature control, proper solids handling and circulation control, as well as the proper coupling of process engineering advancements that are tailored for a promising sorbent technology. The remaining challenges for these sorbent processes have provided the framework for the project team’s research and development and target for advancing the technology beyond lab- and bench-scale testing. Under a cooperative agreement with the US Department of Energy, and part of NETL’s CO2 Capture Program, RTI has led an effort to address and mitigate the challenges associated with solid sorbent CO2 capture. The overall objective

  1. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Quarterly technical progress report No. 8, July 1, 1992--September 30, 1992

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-03-04

    The complete CombiNO{sub x}, process has now been demonstrated at a level that is believed to be representative of a full-scale boiler in terms of mixing capabilities. A summary of the results is displayed in Figure 5-1. While firing Illinois Coal on the Reburn Tower, Advanced Reburning was capable of reducing NO{sub x}, by 83 percent. The injection of methanol oxidized 50--58 percent of the existing NO to N0{sub 2}. Assuming that 85 percent of the newly formed N0{sub 2} can be scrubbed in a liquor modified wet-limestone scrubber, the CombiNO{sub x}, process has been shown capable of reducing NO{sub 2}, by 90--91 percent in a large pilot-scale coal-fired furnace. There is still uncertainty regarding the fate of the N0{sub 2} formed with methanol injection. Tests should be conducted to determine whether the reconversion is thermodynamic or catalytic, and what steps can be taken (such as quench rate) to prevent it from happening.

  2. CeraMem NO{sub x} catalytic filter 5000 ACFM field demonstration test plan: Engineering development of a coal-fired low emissions boiler system: Subtask 9.2, Subsystem test plan

    SciTech Connect

    1996-06-18

    As a deliverable of the project, ABB Environmental Systems has written this subsystem test plan to outline and detail activities to be undertaken in Tasks 10 and 11 of the Low Emissions Boiler System project. This subsystem test plan includes the budget and schedule for the construction, modification and operation of the subsystem test unit. This subsystem test plan also discusses securing of all applicable construction and operating permits, completing all necessary agreements with any host facilities, management procedures for monitoring and controlling all procurement and construction activities, implementation of Quality Assurance/Quality Control (QA/QC) measures, data acquisition during operations, data analysis, and the startup and shutdown procedures of the test unit. The subsystem test plan is part of the updated Phase II RD&T Plan.

  3. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report number 14, January--March, 1996

    SciTech Connect

    1996-05-28

    The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Task 7--Component Development and Optimization and Task 11--Subsystem Test Operation and evaluation are shown to be slightly behind schedule. Also, addition of Kalina technology may delay completion of Task 8. However, Phase 2 will be completed on schedule. The Project and plans for the POCTF were presented to the Richmond Power and Light Board of Directors. Technology transfer activities included delivering papers at two conferences, submitting paper abstracts for two other conferences and organizing a Technical Session for a conference. Under Task 7 the 200 acfm CeraMem filter test rig was installed at Richmond Power and Light and testing commenced. Low-NO{sub x} firing system work was essentially completed. In Task 8 integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle is proceeding but it has required much more time than anticipated. Preliminary designs of this equipment are nearly complete. Plant design and licensing activities will restart in April. The test designs and plan created in Task 9 were previously submitted and approved, although the plan for the 5,000 acfm CeraMem filter test will be updated following completion of the 200 acfm test. Task 10 work is nearly complete. The test rig for the 5,000 acfm CeraMem test has been shipped to the fabricator`s shop, inspected, cleaned and is being modified based on input from the 200 acfm testing. Task 11 work on the CeraMem filter was delayed and is expected to be started during the next reporting period. The second series of combustion testing of the low-NO{sub x} firing system was completed and the data is being analyzed. Early review indicates that 0.1 lb of NO{sub x}/million Btu may be achievable with reasonable stoichiometry and carbon loss.

  4. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 5, October--December 1993

    SciTech Connect

    Not Available

    1994-04-06

    Work continued as planned and scheduled. Total expenditures are below budget. Task 2 is complete. Task 3 is complete except for R, D & T Plan -- Phase II. Task 4 is currently slightly behind schedule but is projected to finish on or ahead of schedule. Task 5 was started early. The following major deliverables were issued: (1) Technical Paper for `93 International Joint Power Generation Conference. (2) Technical Paper for IEA Second International Conference, and (3) Topical Report by EAR on Air Toxics. Subtask 4.1 -- Engineering Analysis in support of the CGU design is nearly complete and partial design specifications are being employed in Task 5. Subtask 4.2 -- Experimental Research efforts consisted of the first series of Drop Tube Furnace tests. Data is being analyzed. Subtask 4.3 -- Modeling work to data resulted in input files for Boiler Simulation Facility and flow pattern convergence was attained. Particle combustion is the next step. This work will be reported on at the next Quarterly Project Review meeting. Task 5 was started early to facilitate Task 6 schedule and quality. Integration of the SNO{sub x} Hot Scheme into the boiler and turbine/feedwater train was optimized and design work on the boiler and ``backend`` is underway. Cost estimating assumptions and methodology were discussed at length and finalized. The RAM analysis is nearly complete. BOP engineering is in progress. No changes to the Work Plan are anticipated for the next quarter.

  5. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 10, January 1995--March 1995

    SciTech Connect

    1995-05-17

    The project is on schedule and under budget. The current status is shown in the Milestone Schedule Report included as Appendix A. All Project Plans were updated based on the revised finding level authorized for FY95 and anticipated for FY96. Technology Transfer activities included {open_quotes}supplying{close_quotes} three executives and several team members to the LEBS Workshop, delivering a technical paper at a conference, and working on a Combustion 2000 Session for another conference. ABBES and CeraMem reached agreement concerning Task 7 work, including ownership and disposition of project-purchased equipment to be used during Task 7 and also during Task 11. A test plan was prepared. Task 7 activities for the Low-NO{sub x} Firing System included computational modeling of the firing arrangement. Reasonable comparisons to experimental data previously obtained in the Boiler Simulation Facility were achieved. A kinetic evaluation for both baseline and low NO{sub x} firing arrangements was also performed, with results indicating that the final reducing zone within the main windbox has a dominant effect on NO{sub x} reduction, with higher temperatures being more favorable for lower NO{sub x}. A week of combustion testing was completed in the Fundamental Scale Burner Facility to examine the impact of integrated fuel staging (NO{sub x} reduction via the reburn mechanism), and to explore preliminary vertical staging concepts within the main windbox region. Preliminary results from this testing demonstrated the potential of vertical air staging within the main windbox to augment overfire air. Testing was performed to quantify the coal size distribution and power requirements for one (1) conventional static and four (4) dynamic classifier designs. Results from this testing show the dynamic classifier capable of producing finer grinds of coal at lower relative power requirements.

  6. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 6, January--March 1994

    SciTech Connect

    Not Available

    1994-05-17

    Work continued as planned and scheduled. Total expenditures are below budget. Tasks 2 and 3 are complete. Task 5 was started early. Task 6 will start in April. The following major deliverables were issued: (1) Slides and narrative for PETC Audio/Visual combustion 2000 Exhibit; (2) Technical Paper for the 19th International Technical Conference on Coal Utilization & Fuel Systems; and (3) Draft of Technical Paper (for internal review) for the 1994 International Joint Power Generation Conference. Two advisors were added to the Team -- Richmond Power & Light and Peridot chemicals, Inc. RP&L is an excellent candidate for the POC host. Peridot has expertise in the production and marketing of sulfuric acid. A regular Quarterly Review Meeting was held with DOE-PETC.

  7. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semi-annual technical progress report, February 1996--July 1996

    SciTech Connect

    Banovic, S.W.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1996-08-01

    Present coal-fired boiler environments remain hostile to the materials of choice since corrosion and erosion can be a serious problem in certain regions of the boiler. Recently, the Clean Air Act Amendment is requiring electric power plants to reduce NO{sub x}, emissions to the environment. To reduce NO{sub x}, emissions, new low NO{sub x}, combustors are utilized which burn fuel with a substoichiometric amount of oxygen (i.e., low oxygen partial pressure). In these low NO{sub x} environments, H{sub 2}S gas is a major source of sulfur. Due to the sulfidation process, corrosion rates in reducing parts of boilers have increased significantly and existing boiler tube materials do not always provide adequate corrosion resistance. Combined attack due to corrosion and erosion is a concern because of the significantly increased operating costs which result in material failures. One method to combat corrosion and erosion in coal-fired boilers is to apply coatings to the components subjected to aggressive environments. Thermal spray coatings, a cermet composite comprised of hard ceramic phases of oxide and/or carbide in a metal binder, have been used with some success as a solution to the corrosion and erosion problems in boilers. However, little is known on the effect of the volume fraction, size, and shape of the hard ceramic phase on the erosion and corrosion resistance of the thermally sprayed coatings. It is the objective of this research to investigate metal matrix composite (cermet) coatings in order to determine the optimum ceramic/metal combination that will give the best erosion and corrosion resistance in new advanced coal-fired boilers.

  8. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Public design report (preliminary and final)

    SciTech Connect

    1996-07-01

    This Public Design Report presents the design criteria of a DOE Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of NO{sub x} emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 (500 MW) near Rome, Georgia. The technologies being demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NO{sub x} burner. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NO{sub x} burners, advanced overfire systems, and digital control system.

  9. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, second quarter 1994, April 1994--June 1994

    SciTech Connect

    1995-09-01

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NOx combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NOx burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NOx reductions of each technology and evaluate the effects of those reductions on other combustion parameters. Results are described.

  10. Coal-fired ships reappear

    SciTech Connect

    Not Available

    1983-09-01

    A situation now exists where, in many countries, coal prices are almost half those of oil, and indications point toward this trend continuing. It is not surprising, therefore, that many shipowners are planning and building the next generation of steamships with coal-fired propulsion units. Six new coal-fired ships, the first for over 25 years, are now being built in Italy, Japan, and Spain. In the forefront in technology and systems for handling coal and ash is the British company Macawber Engineering. It has developed on-board systems responding to the problems created by coal handling on a modern steamship, problems that formed a major reason for the universal changeover to oil firing in the 1950s and 1960s. The traditional method of handling coal uses mechanical systems such as belt and draglink conveyors, and bucket elevators. These methods have disadvantages that make their use on ships far from satisfactory. Pneumatic conveying systems, due to their totally enclosed construction and relative simplicity, overcome these problems. The type of pneumatic system chosen, however, has to accommodate several other constraints imposed by on-board handling of coal. (SC)

  11. Coal fire extinguishing and prevention

    SciTech Connect

    Greene, J.S.

    1988-02-16

    This patent describes a formulation for use in extinguishing coal fires, without generation of substantial gases toxic to humans, for metering to the fire at about a 6-10 percent dilution rate to water. The formulation consists essentially of a mixture of: a linear alkylbenzolyate sulfonate, non-ionic detergent and lauric superamide detergent mixture comprising about 50 percent by volume of the formulation; vitamin B-6 in the amount of about 0.5-3 percent by weight of the detergent mixture; bicarbonate of soda in the amount of about 3-18 percent by weight of the detergent mixture; and water comprising about 37-47 percent by volume of the total formulation.

  12. Status of NO sub x control for coal-fired power plants

    NASA Technical Reports Server (NTRS)

    Teixeira, D. P.

    1978-01-01

    The status of technologies for controlling emissions of oxides of nitrogen (NOx) from coal-fired power plants is reviewed. A discussion of current technology as well as future NOx control approaches is presented. Advanced combustion approaches are included as well as post-combustion alternatives such as catalytic and noncatalytic ammonia-bases systems and wet scrubbing. Special emphasis is given to unresolved development issues as they relate to practical applications on coal-fired power plants.

  13. Characterization and Simulation of the Thermoacoustic Instability Behavior of an Advanced, Low Emissions Combustor Prototype

    NASA Technical Reports Server (NTRS)

    DeLaat, John C.; Paxson, Daniel E.

    2008-01-01

    Extensive research is being done toward the development of ultra-low-emissions combustors for aircraft gas turbine engines. However, these combustors have an increased susceptibility to thermoacoustic instabilities. This type of instability was recently observed in an advanced, low emissions combustor prototype installed in a NASA Glenn Research Center test stand. The instability produces pressure oscillations that grow with increasing fuel/air ratio, preventing full power operation. The instability behavior makes the combustor a potentially useful test bed for research into active control methods for combustion instability suppression. The instability behavior was characterized by operating the combustor at various pressures, temperatures, and fuel and air flows representative of operation within an aircraft gas turbine engine. Trends in instability behavior versus operating condition have been identified and documented, and possible explanations for the trends provided. A simulation developed at NASA Glenn captures the observed instability behavior. The physics-based simulation includes the relevant physical features of the combustor and test rig, employs a Sectored 1-D approach, includes simplified reaction equations, and provides time-accurate results. A computationally efficient method is used for area transitions, which decreases run times and allows the simulation to be used for parametric studies, including control method investigations. Simulation results show that the simulation exhibits a self-starting, self-sustained combustion instability and also replicates the experimentally observed instability trends versus operating condition. Future plans are to use the simulation to investigate active control strategies to suppress combustion instabilities and then to experimentally demonstrate active instability suppression with the low emissions combustor prototype, enabling full power, stable operation.

  14. Carbon dioxide capture from existing coal-fired power plants

    SciTech Connect

    2006-12-15

    During 1999-2001 ALSTOM Power Inc.'s Power Plant Laboratories and others evaluated the feasibility of alternate CO{sub 2} capture technologies applied to an existing US coal-fired electric power plant. The power plant analysed was the Conesville No. 5 unit, operated by AEP of Columbus, Ohio. This unit is a nominal 450 MW, pulverized coal-fired, subcritical pressure steam plant. One of the CO{sub 2} capture concepts investigated was a post-combustion system, which used the Kerr-McGee/ABB Lummus Global, Inc.'s commercial MEA process. More than 96% of CO{sub 2} was removed, compressed, and liquefied for usage or sequestration from the flue gas. Based on results from this study a follow-up study is investigating the post-combustion capture systems with amine scrubbing as applied to the Conesville No. 5 unit. The study evaluated the technical and economic impacts of removing CO{sub 2} from a typical existing US coal-fired electric power plant using advanced amine-based post combustion CO{sub 2} capture systems. The primary impacts are quantified in terms of plant electrical output reduction, thermal efficiency, CO{sub 2} emissions, retrofit investment costs, and the incremental cost of generating electricity resulting from the addition of the CO{sub 2} capture systems. An advanced amine CO{sub 2} scrubbing system is used for CO{sub 2} removal from the flue gas stream. Four (90%, 70%, 50%, and 30%) CO{sub 2} capture levels were investigated in this study. These results indicate that the advanced amine provided significant improvement to the plant performance and economics. Comparing results with recent literature results for advanced amine based capture systems (Econamine FG{sup +} and KS-1) as applied to utility scale coal fired power plants shows very similar impacts.

  15. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical report, January 14, 1997--August 14, 1997

    SciTech Connect

    Schorr, B.S.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-08-31

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. Bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. Also, to deposit model Ni-Al{sub 2}O{sub 3} coatings, an electrodeposition technique was developed and coatings with various volume fractions (0-35%) of Al{sub 2}O{sub 3} were produced. The powder and electrodeposition processing of Ni-Al{sub 2}O{sub 3} Composites provide the ability to produce two phase microstructure without changing the microstructure of the matrix material. Therefore, the effect of hard second phase particles size and volume fraction on erosion resistance could be analyzed.

  16. Feasibility study for an advanced coal fired heat exchanger/gas turbine topping cycle for a high efficiency power plant. Technical report, January 1, 1993--March 31, 1993

    SciTech Connect

    Solomon, P.R.; Zhao, Y.; Buggeln, R.C.; Shamroth, S.J.

    1993-04-01

    The overall objective of this project is to prove the feasibility of AFR`s concepts for a high efficiency coal-fired generating plant using the REACH/Exchanger concept to power an externally fired gas turbine. The computational REACH reactor was modeled with PCGC-2. The reactor geometry, inlet flow rates and configurations were investigated via modeling in order to get an optimum operation condition, with which a thorough coal and gas mixture and a required coal particle dispersion can both be achieved. This is to ensure the efficiencies of both coal combustion and aerodynamic cleaning. The aerodynamic cleaning effect of the tertiary air injection was modeled with CELMINT. Various injection schemes investigated show the dramatic impact of the tertiary air and the injection positions on the overall air flow pattern in the reactor which is one of the major influencing factors on the particle dispersion. It is clearly demonstrated that an optimum tertiary injection scheme with a reasonable flow rate is able to keep the heat exchange tubes from particle fouling.

  17. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, fourth quarter 1995

    SciTech Connect

    1995-12-31

    This document discusses the technical progress of a US Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 (500 MW) near Rome, Georgia. Specifically, the objectives of the projects are: (1) demonstrate in a logical stepwise fashion the short-term NO{sub x} reduction capabilities of the following advanced low NO{sub x} combustion technologies: advanced overfire air (AOFA); low NO{sub x} burners (LNB); LNB with AOFA; and advanced digital controls and optimization strategies; (2) determine the dynamic, long-term emissions characteristics of each of these combustion NO{sub x} reduction methods using sophisticated statistical techniques; (3) evaluate the cost effectiveness of the low NO{sub x} combustion techniques tested; and (4) determine the effects on other combustion parameters (e.g., CO production, carbon carryover, particulate characteristics) of applying the above NO{sub x} reduction methods.

  18. Coal-fired diesel generator

    SciTech Connect

    1997-05-01

    The objective of the proposed project is to test the technical, environmental, and economic viability of a coal-fired diesel generator for producing electric power in small power generating markets. Coal for the diesel generator would be provided from existing supplies transported for use in the University`s power plant. A cleanup system would be installed for limiting gaseous and particulate emissions. Electricity and steam produced by the diesel generator would be used to supply the needs of the University. The proposed diesel generator and supporting facilities would occupy approximately 2 acres of land adjacent to existing coal- and oil-fired power plant and research laboratory buildings at the University of Alaska, Fairbanks. The environmental analysis identified that the most notable changes to result from the proposed project would occur in the following areas: power plant configuration at the University of Alaska, Fairbanks; air emissions, water use and discharge, and the quantity of solid waste for disposal; noise levels at the power plant site; and transportation of coal to the power plant. No substantive adverse impacts or environmental concerns were identified in analyzing the effects of these changes.

  19. Advanced Micro Turbine System (AMTS) -C200 Micro Turbine -Ultra-Low Emissions Micro Turbine

    SciTech Connect

    Capstone Turbine Corporation

    2007-12-31

    In September 2000 Capstone Turbine Corporation commenced work on a US Department of Energy contract to develop and improve advanced microturbines for power generation with high electrical efficiency and reduced pollutants. The Advanced MicroTurbine System (AMTS) program focused on: (1) The development and implementation of technology for a 200 kWe scale high efficiency microturbine system (2) The development and implementation of a 65 kWe microturbine which meets California Air Resources Board (CARB) emissions standards effective in 2007. Both of these objectives were achieved in the course of the AMTS program. At its conclusion prototype C200 Microturbines had been designed, assembled and successfully completed field demonstration. C65 Microturbines operating on natural, digester and landfill gas were also developed and successfully tested to demonstrate compliance with CARB 2007 Fossil Fuel Emissions Standards for NOx, CO and VOC emissions. The C65 Microturbine subsequently received approval from CARB under Executive Order DG-018 and was approved for sale in California. The United Technologies Research Center worked in parallel to successfully execute a RD&D program to demonstrate the viability of a low emissions AMS which integrated a high-performing microturbine with Organic Rankine Cycle systems. These results are documented in AMS Final Report DOE/CH/11060-1 dated March 26, 2007.

  20. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, Second quarter 1992

    SciTech Connect

    Not Available

    1992-08-24

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (No{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency.

  1. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO[sub x]) emissions from coal-fired boilers

    SciTech Connect

    Not Available

    1992-08-24

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (No[sub x]) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company's Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO[sub x] combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO[sub x] reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO[sub x] burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO[sub x] reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency.

  2. Advanced Low-Emissions Catalytic-Combustor Program, phase 1. [aircraft gas turbine engines

    NASA Technical Reports Server (NTRS)

    Sturgess, G. J.

    1981-01-01

    Six catalytic combustor concepts were defined, analyzed, and evaluated. Major design considerations included low emissions, performance, safety, durability, installations, operations and development. On the basis of these considerations the two most promising concepts were selected. Refined analysis and preliminary design work was conducted on these two concepts. The selected concepts were required to fit within the combustor chamber dimensions of the reference engine. This is achieved by using a dump diffuser discharging into a plenum chamber between the compressor discharge and the turbine inlet, with the combustors overlaying the prediffuser and the rear of the compressor. To enhance maintainability, the outer combustor case for each concept is designed to translate forward for accessibility to the catalytic reactor, liners and high pressure turbine area. The catalytic reactor is self-contained with air-cooled canning on a resilient mounting. Both selected concepts employed integrated engine-starting approaches to raise the catalytic reactor up to operating conditions. Advanced liner schemes are used to minimize required cooling air. The two selected concepts respectively employ fuel-rich initial thermal reaction followed by rapid quench and subsequent fuel-lean catalytic reaction of carbon monoxide, and, fuel-lean thermal reaction of some fuel in a continuously operating pilot combustor with fuel-lean catalytic reaction of remaining fuel in a radially-staged main combustor.

  3. Integrated low emissions cleanup system for multi-contaminant control

    SciTech Connect

    Alvin, M.A.; Bachovchin, D.M.; Smeltzer, E.E.

    1993-06-01

    The Westinghouse Electric Corporation, Science & Technology Center (W-STC) is developing an Integrated Low Emissions Cleanup (ILEC) concept for high-temperature gas cleaning to meet environmental standards, as well as to provide economical gas turbine life. The ILEC concept can simultaneously control particulate, sulfur, alkali, and other contaminants in high-pressure fuel gases, or combustion gases, at temperatures up to about 1700{degrees}F in advanced, coal-fired, power generation systems. The objective of this program is to demonstrate, at a bench scale, the conceptual, technical feasibility of the ILEC concept for multi-contaminant control, and to provide test data applicable to the design of subsequent field tests.

  4. Coal-fired high performance power generating system. Final report

    SciTech Connect

    1995-08-31

    As a result of the investigations carried out during Phase 1 of the Engineering Development of Coal-Fired High-Performance Power Generation Systems (Combustion 2000), the UTRC-led Combustion 2000 Team is recommending the development of an advanced high performance power generation system (HIPPS) whose high efficiency and minimal pollutant emissions will enable the US to use its abundant coal resources to satisfy current and future demand for electric power. The high efficiency of the power plant, which is the key to minimizing the environmental impact of coal, can only be achieved using a modern gas turbine system. Minimization of emissions can be achieved by combustor design, and advanced air pollution control devices. The commercial plant design described herein is a combined cycle using either a frame-type gas turbine or an intercooled aeroderivative with clean air as the working fluid. The air is heated by a coal-fired high temperature advanced furnace (HITAF). The best performance from the cycle is achieved by using a modern aeroderivative gas turbine, such as the intercooled FT4000. A simplified schematic is shown. In the UTRC HIPPS, the conversion efficiency for the heavy frame gas turbine version will be 47.4% (HHV) compared to the approximately 35% that is achieved in conventional coal-fired plants. This cycle is based on a gas turbine operating at turbine inlet temperatures approaching 2,500 F. Using an aeroderivative type gas turbine, efficiencies of over 49% could be realized in advanced cycle configuration (Humid Air Turbine, or HAT). Performance of these power plants is given in a table.

  5. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, second quarter 1995

    SciTech Connect

    1995-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. The project provides a stepwise evaluation of the following NO{sub x} reduction technologies: advanced overfire air (AOFA), low NO{sub x} burners (LNB), LNB with AOFA, and advanced digital controls and optimization strategies. The project has completed the baseline, AOFA, LNB, and LNB + AOFA test segments, fulfilling all testing originally proposed to DOE. Phase 4 of the project, demonstration of advanced control/optimization methodologies for NO{sub x} abatement, is now in progress. The methodology selected for demonstration at Hammond Unit 4 is the Generic NO{sub x} Control Intelligent System (GNOCIS), which is being developed by a consortium consisting of the Electric Power Research institute, PowerGen, Southern Company, Radian Corporation, U.K. Department of Trade and Industry, and US DOE. GNOCIS is a methodology that can result in improved boiler efficiency and reduced NO{sub x} emissions from fossil fuel fired boilers. Using a numerical model of the combustion process, GNOCIS applies an optimizing procedure to identify the best set points for the plant on a continuous basis. GNOCIS is designed to operate in either advisory or supervisory modes. Prototype testing of GNOCIS is in progress at Alabama Power`s Gaston Unit 4 and PowerGen`s Kingsnorth Unit 1.

  6. Coal-fired generation staging a comeback. 2nd ed.

    SciTech Connect

    2007-07-01

    The report is an overview of the renewed U.S. market interest in coal-fired power generation. It provides a concise look at what is driving interest in coal-fired generation, the challenges faced in implementing coal-fired generation projects, and the current and future state of coal-fired generation. Topics covered in the report include: An overview of coal-fired generation including its history, the current market environment, and its future prospects; An analysis of the key business factors that are driving renewed interest in coal-fired generation; An analysis of the challenges that are hindering the implementation of coal-fired generation projects; A description of coal-fired generation technologies; A review of the economic drivers of coal-fired generation project success; An evaluation of coal-fired generation versus other generation technologies; A discussion of the key government initiatives supporting new coal-fired generation; and A listing of planned coal-fired generation projects. 13 figs., 12 tabs., 1 app.

  7. Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

    SciTech Connect

    1998-01-01

    This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

  8. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    SciTech Connect

    Patel, R.; Borio, R.W.; Liljedahl, G.

    1995-11-01

    Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

  9. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, Fourth quarter 1992

    SciTech Connect

    Not Available

    1992-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x } reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. Baseline, AOFA, and LNB without AOFA test segments have been completed. Analysis of the 94 days of LNB tong-term data collected show the full load NO{sub x} emission levels to be approximately 0.65 lb/MBtu. Flyash LOI values for the LNB configuration are approximately 8 percent at full load. Corresponding values for the AOFA configuration are 0.94 lb/MBtu and approximately 10 percent. Abbreviated diagnostic tests for the LNB+AOFA configuration indicate that at 500 MWe, NO{sub x} emissions are approximately 0.55 lb/MBtu with corresponding flyash LOI values of approximately 11 percent. For comparison, the long-term, full load, baseline NO{sub x} emission level was approximately 1.24 lb/MBtu at 5.2 percent LOI. Comprehensive testing of the LNB+AOFA configuration will be performed when the stack particulate emissions issue is resolved.

  10. Executive roundtable on coal-fired generation

    SciTech Connect

    2009-09-15

    Power Engineering magazine invited six industry executives from the coal-fired sector to discuss issues affecting current and future prospects of coal-fired generation. The executives are Tim Curran, head of Alstom Power for the USA and Senior Vice President and General Manager of Boilers North America; Ray Kowalik, President and General Manager of Burns and McDonnell Energy Group; Jeff Holmstead, head of Environmental Strategies for the Bracewell Giuliani law firm; Jim Mackey, Vice President, Fluor Power Group's Solid Fuel business line; Tom Shelby, President Kiewit Power Inc., and David Wilks, President of Energy Supply for Excel Energy Group. Steve Blankinship, the magazine's Associate Editor, was the moderator. 6 photos.

  11. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Quarterly technical progress report No. 2, January 1--March 31, 1991

    SciTech Connect

    Newhall, J.; England, G.; Seeker, W.R.

    1991-12-23

    Energy and Environmental Research Corporation (EER) is currently conducting a test program to develop an advanced NO{sub x} control method utilizing reburning, promoted selective noncatalytic agent injection. The study will consist of fundamental and process testing over a large enough range of operating parameters to significantly reduce the risk of a full scale demonstration project. The test plan for the fundamental testing phase of the program is presented here.

  12. DOE/NETL's field tests of mercury control technologies for coal-fired power plants

    SciTech Connect

    Thomas Feeley; James Murphy; Lynn Brickett; Andrew O'Palko

    2005-08-01

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE/NETL) is conducting a comprehensive research and development program directed at advancing the performance and economics of mercury control technologies for coal-fired power plants. This article presents results from ongoing full-scale and slipstream field tests of several mercury control technologies. 15 refs., 4 figs., 3 tabs.

  13. PFB coal fired combined cycle development program. Advanced hot gas cleanup concept evaluation (Task 4. 3). Volume B. Developmental cyclone evaluation

    SciTech Connect

    Not Available

    1980-02-01

    This report summarizes the results of cold flow model testing of a conventional reverse-flow cyclone containing several developmental features designed to improve its separative performance. The four advanced features evaluated were: Outlet Scroll Skimming - to remove particles from the high dust concentration region at the periphery of the outlet dust; Base Purge - to reduce reentrainment of dust from the disengagement hopper; Increased Outlet Duct Engagement - to reduce short-circuiting of the inlet dust into the outlet; and Vortex Shield - to stabilize the point of vortex attachment at the cyclone base and thus reduce base pickup. A schematic of the advanced cyclone, showing the various developmental features, is provided. The results of the cold flow experiments showed that substantial improvement (approximately 30% reduction in exhaust emission) could be obtained from outlet skimming or from increased engagement of the exhaust dust. Furthermore, the effects of these features are additive so that about 60% overall reduction in emissions could be achieved by incorporating both of these elements. On the other hand, the vortex shield and the base purge had little effect on the separative performance. Almost all of the experimental results exhibited strong electrostatic influence. At high flowrates, the separative performance of the cyclone decreased as the flowrate was reduced, as expected from cyclone theory. Although the improvements obtained with the developmental cyclone are significant, further improvements appear possible with the Air Shield cyclone and the Electrocyclone. Consequently, subsequent efforts under the CFCC program were focused on these concepts.

  14. 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    SciTech Connect

    Not Available

    1991-01-01

    ABB CE's Low NOx Bulk Furnace Staging (LNBFS) System and Low NOx Concentric Firing System (LNCFS) are demonstrated in stepwise fashion. These systems incorporate the concept of advanced overfire air (AOFA), clustered coal nozzles, and offset air. A complete description of the installed technologies is provided in the following section. The primary objective of the Plant Lansing Smith demonstration is to determine the long-term effects of commercially available tangentially-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology are also being performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project.

  15. Feasibility study for an advanced coal fired heat exchanger/gas turbine topping cycle for a high efficiency power plant. Final report

    SciTech Connect

    Solomon, P.R.; Zhao, Y.; Pines, D.; Buggeln, R.C.; Shamroth, S.J.

    1993-11-01

    Significant improvements in efficiency for the conversion of coal into electricity can be achieved by cycles which employ a high temperature gas turbine topping cycle. The objective of this project is the development of an externally fired gas turbine system. The project computationally tested a new concept for a High Temperature Advanced Furnace (HITAF) and high temperature heat exchanger with a proprietary design to reduce the problems associated with the harsh coal environment. The program addressed two key technology issues: (1) the HITAF/heat exchanger heat transfer through a 2-D computer analysis of the HITAF configuration; (2) 3-D Computational Fluid Dynamics (CFD) model application to simulate the exclusion of particles and corrosive gases from the heat exchanger surface. The basic concept of this new combustor design was verified through the 2D and 3D modeling. It demonstrated that the corrosion and erosion of the exchanger material caused by coal and ash particles can be largely reduced by employing a specially designed firing scheme. It also suggested that a proper combustion geometry design is necessary to maximize the cleaning effect.

  16. Active Combustion Control for Aircraft Gas-Turbine Engines-Experimental Results for an Advanced, Low-Emissions Combustor Prototype

    NASA Technical Reports Server (NTRS)

    DeLaat, John C.; Kopasakis, George; Saus, Joseph R.; Chang, Clarence T.; Wey, Changlie

    2012-01-01

    Lean combustion concepts for aircraft engine combustors are prone to combustion instabilities. Mitigation of instabilities is an enabling technology for these low-emissions combustors. NASA Glenn Research Center s prior activity has demonstrated active control to suppress a high-frequency combustion instability in a combustor rig designed to emulate an actual aircraft engine instability experience with a conventional, rich-front-end combustor. The current effort is developing further understanding of the problem specifically as applied to future lean-burning, very low-emissions combustors. A prototype advanced, low-emissions aircraft engine combustor with a combustion instability has been identified and previous work has characterized the dynamic behavior of that combustor prototype. The combustor exhibits thermoacoustic instabilities that are related to increasing fuel flow and that potentially prevent full-power operation. A simplified, non-linear oscillator model and a more physics-based sectored 1-D dynamic model have been developed to capture the combustor prototype s instability behavior. Utilizing these models, the NASA Adaptive Sliding Phasor Average Control (ASPAC) instability control method has been updated for the low-emissions combustor prototype. Active combustion instability suppression using the ASPAC control method has been demonstrated experimentally with this combustor prototype in a NASA combustion test cell operating at engine pressures, temperatures, and flows. A high-frequency fuel valve was utilized to perturb the combustor fuel flow. Successful instability suppression was shown using a dynamic pressure sensor in the combustor for controller feedback. Instability control was also shown with a pressure feedback sensor in the lower temperature region upstream of the combustor. It was also demonstrated that the controller can prevent the instability from occurring while combustor operation was transitioning from a stable, low-power condition to

  17. Ways to Improve Russian Coal-Fired Power Plants

    SciTech Connect

    Tumanovskii, A. G. Olkhovsky, G. G.

    2015-07-15

    Coal is an important fuel for the electric power industry of Russia, especially in Ural and the eastern part of the country. It is fired in boilers of large (200 – 800 MW) condensing power units and in many cogeneration power plants with units rated at 50 – 180 MW. Many coal-fired power plants have been operated for more than 40 – 50 years. Though serviceable, their equipment is obsolete and does not comply with the current efficiency, environmental, staffing, and availability standards. It is urgent to retrofit and upgrade such power plants using advanced equipment, engineering and business ideas. Russian power-plant engineering companies have designed such advanced power units and their equipment such as boilers, turbines, auxiliaries, process and environmental control systems similar to those produced by the world’s leading manufacturers. Their performance and ways of implementation are discussed.

  18. The coal-fired gas turbine locomotive - A new look

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

    1983-01-01

    Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

  19. DEVELOPMENTS IN PARTICULATE CONTROL FOR COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper discusses recent developments in particulate control for coal-fired power plants. The developments are responding to a double challenge to conventional coal-fired power plant emissions control technology: (1) lower particulate emissions require more efficient control de...

  20. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, C.L.; Foote, J.P.

    1995-07-04

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

  1. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, Charles L.; Foote, John P.

    1995-01-01

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

  2. Emissions from Coal Fires and Their Impact on the Environment

    USGS Publications Warehouse

    Kolker, Allan; Engle, Mark; Stracher, Glenn; Hower, James; Prakash, Anupma; Radke, Lawrence; ter Schure, Arnout; Heffern, Ed

    2009-01-01

    Self-ignited, naturally occurring coal fires and fires resulting from human activities persist for decades in underground coal mines, coal waste piles, and unmined coal beds. These uncontrolled coal fires occur in all coal-bearing parts of the world (Stracher, 2007) and pose multiple threats to the global environment because they emit greenhouse gases - carbon dioxide (CO2), and methane (CH4) - as well as mercury (Hg), carbon monoxide (CO), and other toxic substances (fig. 1). The contribution of coal fires to the global pool of atmospheric CO2 is little known but potentially significant. For China, the world's largest coal producer, it is estimated that anywhere between 10 million and 200 million metric tons (Mt) of coal reserves (about 0.5 to 10 percent of production) is consumed annually by coal fires or made inaccessible owing to fires that hinder mining operations (Rosema and others, 1999; Voigt and others, 2004). At this proportion of production, coal amounts lost to coal fires worldwide would be two to three times that for China. Assuming this coal has mercury concentrations similar to those in U.S. coals, a preliminary estimate of annual Hg emissions from coal fires worldwide is comparable in magnitude to the 48 tons of annual Hg emissions from all U.S. coal-fired power-generating stations combined (U.S. Environmental Protection Agency, 2002). In the United States, the combined cost of coal-fire remediation projects, completed, budgeted, or projected by the U.S. Department of the Interior's Office of Surface Mining Reclamation and Enforcement (OSM), exceeds $1 billion, with about 90% of that in two States - Pennsylvania and West Virginia (Office of Surface Mining Enforcement and Reclamation, 2008; fig. 2). Altogether, 15 States have combined cumulative OSM coal-fire project costs exceeding $1 million, with the greatest overall expense occurring in States where underground coal fires are predominant over surface fires, reflecting the greater cost of

  3. Engineering Development of Coal-Fired High Performance Power Systems

    SciTech Connect

    2000-12-31

    This report presents work carried out under contract DE-AC22-95PC95144 ''Engineering Development of Coal-Fired High Performance Systems Phase II and III.'' The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) that is capable of: thermal efficiency (HHV) {ge} 47% NOx, SOx, and particulates {le} 10% NSPS (New Source Performance Standard) coal providing {ge} 65% of heat input all solid wastes benign cost of electricity {le}{le} 90% of present plants Phase I, which began in 1992, focused on the analysis of various configurations of indirectly fired cycles and on technical assessments of alternative plant subsystems and components, including performance requirements, developmental status, design options, complexity and reliability, and capital and operating costs. Phase I also included preliminary R&D and the preparation of designs for HIPPS commercial plants approximately 300 MWe in size. Phase II, had as its initial objective the development of a complete design base for the construction and operation of a HIPPS prototype plant to be constructed in Phase III. As part of a descoping initiative, the Phase III program has been eliminated and work related to the commercial plant design has been ended. The rescoped program retained a program of engineering research and development focusing on high temperature heat exchangers, e.g. HITAF development (Task 2); a rescoped Task 6 that is pertinent to Vision 21 objectives and focuses on advanced cycle analysis and optimization, integration of gas turbines into complex cycles, and repowering designs; and preparation of the Phase II Technical Report (Task 8). This rescoped program deleted all subsystem testing (Tasks 3, 4, and 5) and the development of a site-specific engineering design and test plan for the HIPPS prototype plant (Task 7). Work reported herein is from: Task 2.2 HITAF Air Heaters

  4. Geophysics and clean development mechanisms (CDM) - Applications to coal fires

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Chen-Brauchler, D.; Schlömer, S.; Kus, J.; Lambrecht, A.; Rüter, H.; Fischer, C.; Bing, K.

    2009-04-01

    The largest hard coal resources worldwide are found in the coal belt through Northern China and Inner Mongolia. Because of still existing technological problems and a steeply rising demand of coal in this region the most coal fires occur. Once established, coal fires are difficult to extinguish, destroy large amounts of coal and are major challenge to the environment. The Sino-German coal fire research initiative "Innovative technologies for exploration, extinction and monitoring of coal fires in Northern China" conducts field investigations, laboratory measurements and experiments as well as numerical modelling of coal fires in close co-operation with Chinese coal fire fighting departments. A special task within this project is to help the Chinese partners to develop methodologies and project designs to extinguish coal fires under the frame of the Kyoto protocol. In practise, this task requires a robust method to estimate the CO2 baseline of coal fires including fire detection and monitoring. In order to estimate the fire volume, fire propagation and the resulting CO2 exhaust gas volume, different types of geophysical measurements are necessary as near surface temperature and gas measurements, ground penetrating radar etc. Three different types of CO2 exhaust gas estimations from coal fires are discussed: the energy approach, the volume approach and the direct approach. The energy approach highly depends on accurate near surface and gas temperature plus the gas flux data. The volume approach is based on radar and near surface geomagnetic surveying and monitoring. The direct approach relies on the exact knowledge of gas fluxes and volumes. All approaches need reference data as regional to local weather data and petrological parameters of the burning coal. The approaches are evaluated for their use in CO2 baseline estimations and thus for clean development mechanisms.

  5. Method for extraction of quantitative information using remote sensing data of underground coal fire areas and its application

    NASA Astrophysics Data System (ADS)

    Dang, Fu-xing; Li, Zhi-zhong; Xiong, Sheng-qing; Fang, Hong-bin; Yang, Ri-hong

    2008-11-01

    Underground coal-bed spontaneous combustion is a dynamic process with complex physical, chemical and environmental interaction. The anomalous information on remote sensing spatial, spectral and thermal indexes is very meaningful for detecting underground coal fires and assessing its effects on environment. This paper, based on a series of advanced technical datum in Wu Da coalfield areas located in Inner-Mongolia, such as ground spectral testing, thermal infrared multispectral indexes, and high-spatial resolution images, analyzes the correlation between the underground coal-bed burning conditions and the remote sensing information. Besides, it provides a further discussion on the application potential for quantitative feature extraction of underground coal fire.

  6. Development and testing of commercial-scale, coal-fired combustion systems: Phase III. Final report

    SciTech Connect

    1996-03-01

    Based on studies that indicated a large potential for significantly increased coal-firing in the commercial sector, the U.S. Department of Energy`s Pittsburgh Energy Technology Center (PETC) sponsored a multi-phase development effort for advanced coal combustion systems. This Final Report presents the results of the last phase (Phase III) of a project for the development of an advanced coal-fired system for the commercial sector of the economy. The project performance goals for the system included dual-fuel capability (i.e., coal as primary fuel and natural gas as secondary fuel), combustion efficiency exceeding 99 percent, thermal efficiency greater than 80 percent, turndown of at least 3:1, dust-free and semi-automatic dry ash removal, fully automatic start-up with system purge and ignition verification, emissions performance exceeding New Source Performance Standards (NSPS) and approaching those produced by oil-fired, Commercial-sized units, and reliability, safety, operability, maintainability, and service life comparable to oil-fired units. The program also involved a site demonstration at a large facility owned by Striegel Supply Company, a portion of which was leased to MTCI. The site, mostly warehouse space, was completely unheated and the advanced coal-fired combustion system was designed and sized to heat this space. Three different coals were used in the project, one low and one high sulfur pulverized Pittsburgh No. 8 coal, and a micronized low volatile, bituminous coal. The sorbents used were Pfizer dolomitic limestone and an Anvil lime. More than 100 hours of screening test`s were performed to characterize the system. The parameters examined included coal firing rate, excess air level, ash recycle rate, coal type, dolomitic limestone feed rate, and steam injection rate. These tests indicated that some additional modifications for coal burning in the system were required.

  7. CONTROLLING MULTIPLE EMISSIONS FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper presents and analyzes nine existing and novel control technologies designed to achieve multipollutant emissions reductions. It provides an evaluation of multipollutant emission control technologies that are potentially available for coal-fired power plants of 25 MW capa...

  8. Numerical Modelling by FLAC on Coal Fires in North China

    NASA Astrophysics Data System (ADS)

    Gusat, D.; Drebenstedt, C.

    2009-04-01

    Coal fires occur in many countries all over the world (e.g. Australia, China, India, Indonesia, USA and Russia) in underground and on surface. In China the most coal fires occur especially in the North. Economical and environmental damages are the negative effects of the coal fires: coal fires induce open fractures and fissures within the seam and neighbouring rocks. So that these are the predominant pathways for oxygen flow and exhaust gases from a coal fire. All over northern China there are a large number of coal fires, which cause and estimated yearly coal loss of between 100 and 200 million tons ([1], [2], [3]). Spontaneous combustion is a very complicated process and is influenced by number of factors. The process is an exothermic reaction in which the heat generated is dissipated by conduction to the surrounding environment, by radiation, by convection to the ventilation flow, and in some cases by evaporation of moisture from the coal [4]. The coal fires are very serious in China, and the dangerous extent of spontaneous combustion is bad which occupies about 72.9% in mining coal seams. During coal mining in China, the coal fires of spontaneous combustion are quite severity. The dangerous of coal spontaneous combustion has been in 56% of state major coalmines [5]. The 2D and 3D-simulation models describing coal fire damages are strong tools to predict fractures and fissures, to estimate the risk of coal fire propagation into neighbouring seams, to test and evaluate coal fire fighting and prevention methods. The numerical simulations of the rock mechanical model were made with the software for geomechanical and geotechnical calculations, the programs FLAC and FLAC3D [6]. To fight again the coal fires, exist several fire fighting techniques. Water, slurries or liquefied nitrogen can be injected to cool down the coal or cut of air supply with the backfill and thereby extinct the fire. Air supply also can be cut of by covering the coal by soil or sealing of the

  9. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. ne primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order toevaluate its potential marketability. During the current reporting period, three preliminary coal-fired tests were successfully completed. These tests used industrial boiler flyash, sewer sludge ash, and waste glass collet as feedstocks. The coal-fired ash vitrification tests are considered near term potential commercial applications of the CMS technology. The waste glass cullet provided necessary dam on the effect of coal firing with respect to vitrified product oxidation state. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the proof-of-concept tests are continuing. The economic evaluation of commercial scale CMS processes is continuing. Preliminary designs for 15, 25, 100 and 400 ton/day systems are in progress. This dam will serve as input data to the life cycle cost analysis which will be-an integral part of the CMS commercialization plan.

  10. Coal fired powerhouse wastewater pressure filtration

    SciTech Connect

    Martin, H.L.; Diener, G.A.

    1994-05-01

    The Savannah River Site`s permit for construction of an industrial wastewater treatment facility to remove solids from the boiler blow-down and wet ash scrubber effluent of the A-Area coal fired powerhouse was rejected. Conventional clarification technology would not remove arsenic from the combined effluent sufficient to achieve human health criteria in the small receiving surface stream. Treatability studies demonstrated that an existing facility, which will no longer be needed for metal finishing wastewater, can very efficiently process the powerhouse wastewater to less than 35 {mu}g/L arsenic. Use of cationic and anionic polymers to flocculate both the wastewater and filter aid solids formed a ``bridged cake`` with exceptionally low resistance to flow. This will double the capacity of the Oberlin pressure filters with the Tyvek T-980 sub micron filter media. The affects of high sheer agitation and high temperature in the raw wastewater on the filtration process were also studied and adequate controls were demonstrated.

  11. LEDS Global Partnership in Action: Advancing Climate-Resilient Low Emission Development Around the World (Fact Sheet)

    SciTech Connect

    Not Available

    2013-11-01

    Many countries around the globe are designing and implementing low emission development strategies (LEDS). These LEDS seek to achieve social, economic, and environmental development goals while reducing long-term greenhouse gas (GHG) emissions and increasing resiliency to climate change impacts. The LEDS Global Partnership (LEDS GP) harnesses the collective knowledge and resources of more than 120 countries and international donor and technical organizations to strengthen climate-resilient low emission development efforts around the world.

  12. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical progress report, August 14, 1996--January 14, 1997

    SciTech Connect

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-02-01

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. In the first six months of this project, bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The results of microstructural characterization of these alloys were presented in the first semiannual report. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. An increase in the volume fraction of alumina in the nickel matrix from 0 to 45% led to a significant increase in hardness of these composites.

  13. The Magnetohydrodynamics Coal-Fired Flow Facility

    SciTech Connect

    Not Available

    1990-11-01

    Progress continued at MHD coal-fired flow facility. UTSI reports on progress in developing the technology for the steam bottoming portion of the MHD Steam Combined Cycle Power Plant. No Proof-of-Concept (POC) testing was conducted during the quarter but data analyses are reported from the test conducted during the prior quarter. Major results include corrosion data from the first 500 hours of testing on candidate tube materials in the superheater test module (SHTM). Solids mass balance data, electrostatic precipitator (ESP) and baghouse (BH) performance data, diagnostic systems and environmental data results from previous POC tests are included. The major activities this quarter were in facility modifications required to complete the scheduled POC test program. Activities reported include the installation of an automatic ash/seed removal system on the SHTM, the BH, and ESP hoppers. Also, a higher pressure compressor (350 psi) is being installed to provide additional blowing pressure to remove solids deposits on the convective heat transfer tubes in the high temperature zone where the deposits are molten. These activities are scheduled to be completed and ready for the next test, which is scheduled for late May 1990. Also, experiments on drying western coal are reported. The recommended system for modifying the CFFF coal system to permit processing of western coal is described. Finally, a new effort to test portions of the TRW combustor during tests in the CFFF is described. The status of system analyses being conducted under subcontract by the Westinghouse Electric Corporation is also described. 2 refs., 18 figs., 3 tabs.

  14. Geology of coal fires: case studies from around the world

    SciTech Connect

    Glenn B. Stracher

    2008-01-15

    Coal fires are preserved globally in the rock record as burnt and volume-reduced coal seams and by pyrometamorphic rocks, explosion breccias, clinker, gas-vent-mineral assemblages, fire-induced faulting, ground fissures, slump blocks, and sinkholes. Coal fires are responsible for coronary and respiratory diseases and fatalities in humans, as well as arsenic and fluorine poisoning. Their heat energy, toxic fumes, and solid by-products of combustion destroy floral and faunal habitats while polluting the air, water, and soil. This volume includes chapters devoted to spontaneous combustion and greenhouse gases, gas-vent mineralogy and petrology, paralavas and combustion metamorphic rocks, geochronology and landforms, magnetic signatures and geophysical modeling, remote-sensing detection and fire-depth estimation of concealed fires, and coal fires and public policy.

  15. Nitrogen oxide emissions from coal fired MHD plants

    SciTech Connect

    Chapman, J.N.

    1996-03-01

    In this topical report, the nitrogen oxide emission issues from a coal fired MHD steam combined cycle power plant are summarized, both from an experimental and theoretical/calculational viewpoint. The concept of staging the coal combustion to minimize NO{sub x} is described. The impact of NO{sub x} control design choices on electrical conductivity and overall plant efficiency are described. The results of the NO{sub x} measurements in over 3,000 hours of coal fired testing are summarized. A chemical kinetics model that was used to model the nooks decomposition is described. Finally, optimum design choices for a low nooks plant are discussed and it is shown that the MHD Steam Coal Fired Combined Cycle Power Plant can be designed to operate with nooks emissions less than 0.05 lbm/MMBTU.

  16. Economic comparison of nuclear and coal-fired generation. [Monograph

    SciTech Connect

    Corey, G.R.

    1980-01-01

    This paper compares the current and historic operating performance of 12 large nuclear and coal-fired units now operated by Commonwealth Edison Co., and provides specific comparisons of busbar costs of electricity generated by those units in recent years. It also provides cost comparisons for future nuclear and coal-fired units, and attempts to deal realistically with the effect of future inflation upon these comparisons. The paper deals with the problem of uncertainty, the effect of future developments on present-day comparisons, and how published comparisons have varied over the past four or five years. 9 tables.

  17. Upgrades and enhancements for competitive coal-fired boiler systems

    SciTech Connect

    Kitto, J.B. Jr.; Bryk, S.A.; Piepho, J.M.

    1996-12-31

    Deregulation of the electric utility industry is resulting in significant opportunities and challenges for US power generators. Existing coal-fired capacity potentially offers the lowest variable cost power production option if these units are upgraded to optimize capacity, operating cost (including fuel), efficiency, and availability while also meeting today`s stringent emissions control requirements. This paper highlights a variety of boiler system upgrades and enhancements which are being utilized to make aging coal-fired boilers low cost competitors in the 1990s.

  18. Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China.

    PubMed

    Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

    2016-06-01

    Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007-2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM10, PM2.5, SO2, NOx, CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NOx and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. PMID:27023281

  19. MAGNESIA SCRUBBING APPLIED TO A COAL-FIRED POWER PLANT

    EPA Science Inventory

    The report gives results of a full-size demonstration of the magnesia wet-scrubbing system for flue gas desulfurization (FGD) on a coal-fired utility boiler. The system was designed to desulfurize half the flue gas from a 190-MW rated capacity generating unit firing 3.5% sulfur c...

  20. SO2 ABATEMENT FOR COAL-FIRED BOILERS IN JAPAN

    EPA Science Inventory

    The report is a compilation of information on the current status of SO2 abatement technologies for coal-fired boilers in Japan, where strict ambient air quality standards for SO2 and NOx mandate the use of various air pollution control technologies. It focuses on flue gas desulfu...

  1. EMISSIONS OF SULFUR TRIOXIDE FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    Emissions of sulfur trioxide (SO3) are a key component of plume opacity and acid deposition. Consequently, these emissions need to be low enough not to cause opacity violations and acid deposition. Generally, a small fraction of sulfur in coal is converted to SO3 in coal-fired co...

  2. Controlling the Furnace Process in Coal-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Shatil', A. A.; Klepikov, N. S.; Smyshlyaev, A. A.; Kudryavtsev, A. V.

    2008-01-01

    We give an outline of methods using which the furnace process in coal-fired boilers can be controlled to expand the range of loads, reduce the extent to which the furnace is contaminated with slag and the amount of harmful substances is emitted, and when a change is made to another kind of fuel.

  3. Coal-fired high performance power generating system

    SciTech Connect

    Not Available

    1992-07-01

    The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of > 47% thermal efficiency; NO[sub x] SO [sub x] and Particulates < 25% NSPS; Cost of electricity 10% lower; coal > 65% of heat input and all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW[sub e] combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (HITAF) which integrates several combustor and air heater designs with appropriate ash management procedures. Most of this report discusses the details of work on these components, and the R D Plan for future work. The discussion of the combustor designs illustrates how detailed modeling can be an effective tool to estimate NO[sub x] production, minimum burnout lengths, combustion temperatures and even particulate impact on the combustor walls. When our model is applied to the long flame concept it indicates that fuel bound nitrogen will limit the range of coals that can use this approach. For high nitrogen coals a rapid mixing, rich-lean, deep staging combustor will be necessary. The air heater design has evolved into two segments: a convective heat exchanger downstream of the combustion process; a radiant panel heat exchanger, located in the combustor walls; The relative amount of heat transferred either radiatively or convectively will depend on the combustor type and the ash properties.

  4. Integrated Low Emissions Cleanup system for direct coal fueled turbines

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Smeltzer, E.E.; Lippert, T.E.

    1993-07-01

    The United States Department of.Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of coal-fired turbine technology in the areas of Pressurized Fluidized Bed Combustion, Integrated Gasification Combined Cycles, and Direct Coal-Fired Turbines. A major technical challenge remaining for the development of coal-fired turbine systems is high-temperature gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science & Technology Center, is evaluating an Integrated Low Emissions Cleanup (ILEC) concept that has been configured to meet this technical challenge. This ceramic barrier filter, ILEC concept simultaneously controls sulfur, particulate, and alkali contaminants in high-pressure fuel gases or combustion gases, and is considering cleaning temperatures up to 2100{degrees}F. This document describes Phase II of the program, the design, construction, and shakedown of a bench-scale facility to test and confirm the feasibility of this ILEC technology.

  5. A coal-fired combustion system for industrial processing heating applications. Quarterly technical progress report, January 1995--March 1995

    SciTech Connect

    1995-04-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler fly ash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler fly ash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NOx burners on the PENELEC boilers. Therefore, a substantial portion of the required thermal input came from the fly ash.

  6. Adsorbents for capturing mercury in coal-fired boiler flue gas.

    PubMed

    Yang, Hongqun; Xu, Zhenghe; Fan, Maohong; Bland, Alan E; Judkins, Roddie R

    2007-07-19

    This paper reviews recent advances in the research and development of sorbents used to capture mercury from coal-fired utility boiler flue gas. Mercury emissions are the source of serious health concerns. Worldwide mercury emissions from human activities are estimated to be 1000 to 6000 t/annum. Mercury emissions from coal-fired power plants are believed to be the largest source of anthropogenic mercury emissions. Mercury emissions from coal-fired utility boilers vary in total amount and speciation, depending on coal types, boiler operating conditions, and configurations of air pollution control devices (APCDs). The APCDs, such as fabric filter (FF) bag house, electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD), can remove some particulate-bound and oxidized forms of mercury. Elemental mercury often escapes from these devices. Activated carbon injection upstream of a particulate control device has been shown to have the best potential to remove both elemental and oxidized mercury from the flue gas. For this paper, NORIT FGD activated carbon was extensively studied for its mercury adsorption behavior. Results from bench-, pilot- and field-scale studies, mercury adsorption by coal chars, and a case of lignite-burned mercury control were reviewed. Studies of brominated carbon, sulfur-impregnated carbon and chloride-impregnated carbon were also reviewed. Carbon substitutes, such as calcium sorbents, petroleum coke, zeolites and fly ash were analyzed for their mercury-adsorption performance. At this time, brominated activated carbon appears to be the best-performing mercury sorbent. A non-injection regenerable sorbent technology is briefly introduced herein, and the issue of mercury leachability is briefly covered. Future research directions are suggested. PMID:17544578

  7. Investigating dynamic underground coal fires by means of numerical simulation

    NASA Astrophysics Data System (ADS)

    Wessling, S.; Kessels, W.; Schmidt, M.; Krause, U.

    2008-01-01

    Uncontrolled burning or smoldering of coal seams, otherwise known as coal fires, represents a worldwide natural hazard. Efficient application of fire-fighting strategies and prevention of mining hazards require that the temporal evolution of fire propagation can be sufficiently precise predicted. A promising approach for the investigation of the temporal evolution is the numerical simulation of involved physical and chemical processes. In the context of the Sino-German Research Initiative `Innovative Technologies for Detection, Extinction and Prevention of Coal Fires in North China,' a numerical model has been developed for simulating underground coal fires at large scales. The objective of such modelling is to investigate observables, like the fire propagation rate, with respect to the thermal and hydraulic parameters of adjacent rock. In the model, hydraulic, thermal and chemical processes are accounted for, with the last process complemented by laboratory experiments. Numerically, one key challenge in modelling coal fires is to circumvent the small time steps resulting from the resolution of fast reaction kinetics at high temperatures. In our model, this problem is solved by means of an `operator-splitting' approach, in which transport and reactive processes of oxygen are independently calculated. At high temperatures, operator-splitting has the decisive advantage of allowing the global time step to be chosen according to oxygen transport, so that time-consuming simulation through the calculation of fast reaction kinetics is avoided. Also in this model, because oxygen distribution within a coal fire has been shown to remain constant over long periods, an additional extrapolation algorithm for the coal concentration has been applied. In this paper, we demonstrate that the operator-splitting approach is particularly suitable for investigating the influence of hydraulic parameters of adjacent rocks on coal fire propagation. A study shows that dynamic propagation

  8. Coal-fired high performance power generating system. Quarterly progress report, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1993-12-31

    This report covers work carried out under Task 3, Preliminary Research and Development, and Task 4, Commercial Generating Plant Design, under contract DE-AC22-92PC91155, {open_quotes}Engineering Development of a Coal Fired High Performance Power Generation System{close_quotes} between DOE Pittsburgh Energy Technology Center and United Technologies Research Center. The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of >47% thermal efficiency; NO{sub x}, SO{sub x}, and particulates {le} 25% NSPS; cost {ge} 65% of heat input; and all solid wastes benign. The report discusses progress in cycle analysis, chemical reactor modeling, ash deposition rate calculations for HITAF (high temperature advanced furnace) convective air heater, air heater materials, and deposit initiation and growth on ceramic substrates.

  9. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1992--September 1992

    SciTech Connect

    Not Available

    1992-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. ne primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order toevaluate its potential marketability. During the current reporting period, three preliminary coal-fired tests were successfully completed. These tests used industrial boiler flyash, sewer sludge ash, and waste glass collet as feedstocks. The coal-fired ash vitrification tests are considered near term potential commercial applications of the CMS technology. The waste glass cullet provided necessary dam on the effect of coal firing with respect to vitrified product oxidation state. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the proof-of-concept tests are continuing. The economic evaluation of commercial scale CMS processes is continuing. Preliminary designs for 15, 25, 100 and 400 ton/day systems are in progress. This dam will serve as input data to the life cycle cost analysis which will be-an integral part of the CMS commercialization plan.

  10. Thermal surface characteristics of coal fires 1 results of in-situ measurements

    NASA Astrophysics Data System (ADS)

    Zhang, Jianzhong; Kuenzer, Claudia

    2007-12-01

    Natural underground coal fires are fires in coal seams occurring subsurface. The fires are ignited through a process named spontaneous combustion, which occurs based on a natural reaction but is usually triggered through human interaction. Coal mining activities expose coal to the air. This leads to the exothermal oxidation of the carbon in the coal with the air's oxygen to CO 2 and - under certain circumstances - to spontaneous combustion. Coal fires occur in many countries world wide - however, currently the Chinese coal mining industry faces the biggest problems with coal fires. Coal fires destroy the valuable resource coal and furthermore lead to many environmental degradation phenomena such as the deterioration of surrounding vegetation, land subsidence and the emission of toxic gasses (CO, N 2O). They additionally contribute to the emission of green house relevant gasses such as CO 2 and CH 4 to the atmosphere. In this paper we present thermal characteristics of coal fires as measured in-situ during a field campaign to the Wuda coal fire area in south-central Inner Mongolia, China. Thermal characteristics include temperature anomaly measurements at the surface, spatial surface temperature profiles of fire areas and unaffected background areas, diurnal temperature profiles, and temperature measurements inside of coal fire induced cracks in the overlying bedrock. For all the measurements the effects of uneven solar heating through influences of slope and aspect are considered. Our findings show that coal fires result in strong or subtle thermal surface anomalies. Especially the latter can easily be influenced by heating of the surrounding background material through solar influences. Temperature variation of background rocks with different albedo, slope, aspect or vegetation cover can substantially influence the detectability of thermal anomalies. In the worst case coal fire related thermal anomalies can be completely masked by solar patterns during the daytime

  11. Coal-fired high performance power generating system. Quarterly progress report, April 1--June 30, 1993

    SciTech Connect

    Not Available

    1993-11-01

    This report covers work carried out under Task 2, Concept Definition and Analysis, Task 3, Preliminary R&D and Task 4, Commercial Generating Plant Design, under Contract AC22-92PC91155, ``Engineering Development of a Coal Fired High Performance Power Generation System`` between DOE Pittsburgh Energy Technology Center and United Technologies Research Center. The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of: >47% thermal efficiency; NO{sub x}, SO{sub x} and Particulates {le}25% NSPS; cost {ge}65% of heat input; all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW{sub e} combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (HITAF) which integrates several combustor and air heater designs with appropriate ash management procedures. A survey of currently available high temperature alloys has been completed and some of their high temperature properties are shown for comparison. Several of the most promising candidates will be selected for testing to determine corrosion resistance and high temperature strength. The corrosion resistance testing of candidate refractory coatings is continuing and some of the recent results are presented. This effort will provide important design information that will ultimately establish the operating ranges of the HITAF.

  12. System studies of coal fired-closed cycle MHD for central station power plants

    NASA Technical Reports Server (NTRS)

    Zauderer, B.

    1976-01-01

    This paper presents a discussion of the closed cycle MHD results obtained in a recent study of various advanced energy conversion (ECAS) power systems. The study was part of the first phase of this ECAS study. Since this was the first opportunity to evaluate the coal fired closed cycle MHD system, a number of iterations were required to partially optimize the system. The present paper deals with the latter part of the study in which the direct coal fired, MHD topping-steam bottoming cycle was established as the current choice for central station power generation. The emphasis of the paper is on the background assumptions and the conclusions that can be drawn from the closed cycle MHD analysis. The author concludes that closed cycle MHD has efficiencies comparable to that of open cycle MHD and that both systems are considerably more efficient than the other system studies in Phase 1 of the GE ECAS. Its cost will possibly be slightly higher than that of the open cycle MHD system. Also, with reasonable fuel escalation assumptions, both systems can produce lower cost electricity than conventional steam power plants. Suggestions for further work in closed cycle MHD components and systems is made.

  13. Coal-fired high performance power generating system. Quarterly progress report, January 1--March 31, 1992

    SciTech Connect

    Not Available

    1992-12-31

    This report covers work carried out under Task 2, Concept Definition and Analysis, and Task 3, Preliminary R and D, under contract DE-AC22-92PC91155, ``Engineering Development of a Coal Fired High Performance Power Generation System`` between DOE Pittsburgh Energy Technology Center and United Technologies Research Center. The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of: > 47% thermal efficiency; NO{sub x}, SO{sub x} and Particulates {le} 25% NSPS; cost {ge} 65% of heat input; and all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW{sub e} combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (FHTAF) which integrates several combustor and air heater designs with appropriate ash management procedures. The cycle optimization effort has brought about several revisions to the system configuration resulting from: (1) the use of Illinois No. 6 coal instead of Utah Blind Canyon; (2) the use of coal rather than methane as a reburn fuel; (3) reducing radiant section outlet temperatures to 1700F (down from 1800F); and (4) the need to use higher performance (higher cost) steam cycles to offset losses introduced as more realistic operating and construction constraints are identified.

  14. Industry perspectives on increasing the efficiency of coal-fired power generation

    SciTech Connect

    Torrens, I.M.; Stenzel, W.C.

    1997-12-31

    Independent power producers will build a substantial fraction of expected new coal-fired power generation in developing countries over the coming decades. To reduce perceived risk and obtain financing for their projects, they are currently building and plan to continue to build subcritical coal-fired plants with generating efficiency below 40%. Up-to-date engineering assessment leads to the conclusion that supercritical generating technology, capable of efficiencies of up to 45%, can produce electricity at a lower total cost than conventional plants. If such plants were built in Asia over the coming decades, the savings in carbon dioxide emissions over their lifetime would be measured in billions of tons. IPPs perceive supercritical technology as riskier and higher cost than conventional technology. The truth needs to be confirmed by discussions with additional experienced power engineering companies. Better communication among the interested parties could help to overcome the IPP perception issue. Governments working together with industry might be able to identify creative financing arrangements which can encourage the use of more efficient pulverized clean coal technologies, while awaiting the commercialization of advanced clean coal technologies like gasification combined cycle and pressurized fluidized bed combustion.

  15. Magnetohydrodynamics coal-fired flow facility: Quarterly progress report, July--September 1988

    SciTech Connect

    Not Available

    1989-04-01

    In this Quarterly Technical progress report, UTSI reports on progress in proof-of-concept (POC) testing and development of the components for a magnetohydrodynamic (MHD) steam bottoming plant. The primary activities discussed are results of a 252 hour, coal-fired test in the Department of Energy Coal Fired Flow Facility (CFFF). The performance of the upstream components, which simulate the MHD topping cycle for the generation of test gases with the correct time-temperature history, was significantly more reliable than in previous tests. In the bottoming cycle tests continued on candidate superheater test module (SHTM) tube materials in three different temperature zones. The test achieved all objectives in this area. Difficulties continued in keeping the accumulation of deposits sufficiently blown-off on the high temperature tubes of the first test section and the following cooling section. Particulate loading samples were taken to evaluate the effectiveness of the baghouse and electrostatic precipitator (ESP). Results of varying the flow rate through the ESP to determine the minimum specific collection area (SCA) to meet the New Source Performance Standard (NSPS) particulate emission standards are reported. Reports of on-going studies and analyses are summarized. Results of utilization of advanced diagnostics by both UTSI and MSU are included. Data and analyses from stack gas analysis, water quality, ambient air sampling and terrestrial ecology programs are summarized and future plans are outlined. 14 figs., 1 tab.

  16. Integrated low emissions cleanup system for direct coal fueled turbines (moving bed, fluid bed contactor/ceramic filter)

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1992-10-20

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meat this technical challenge: a baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300[degree]F. This document reports the status of a program in the nineteenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  17. Integrated low emissions cleanup system for direct coal fueled turbines (Moving bed, fluid bed contactor/ceramic filter)

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1992-01-20

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meet this technical challenge: a baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300{degrees}F. This document reports the status of a program in the seventeenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  18. Direct estimation of diffuse gaseous emissions from coal fires: current methods and future directions

    USGS Publications Warehouse

    Engle, Mark A.; Olea, Ricardo A.; O'Keefe, Jennifer M. K.; Hower, James C.; Geboy, Nicholas J.

    2013-01-01

    Coal fires occur in nature spontaneously, contribute to increases in greenhouse gases, and emit atmospheric toxicants. Increasing interest in quantifying coal fire emissions has resulted in the adaptation and development of specialized approaches and adoption of numerical modeling techniques. Overview of these methods for direct estimation of diffuse gas emissions from coal fires is presented in this paper. Here we take advantage of stochastic Gaussian simulation to interpolate CO2 fluxes measured using a dynamic closed chamber at the Ruth Mullins coal fire in Perry County, Kentucky. This approach allows for preparing a map of diffuse gas emissions, one of the two primary ways that gases emanate from coal fires, and establishing the reliability of the study both locally and for the entire fire. Future research directions include continuous and automated sampling to improve quantification of gaseous coal fire emissions.

  19. 10 MW(e) prototype testing of LIDS{trademark} as part of the Babcock and Wilcox low emission boiler system

    SciTech Connect

    Madden, D.A.; Musiol, W.F.

    1996-12-31

    Babcock and Wilcox (B and W) is currently developing the Limestone Injection and Dry Scrubbing (LIDS) system to be capable of reducing SO{sub x} and particulate emissions significantly below that allowed under the New Source Performance Standards (NSPS) while addressing the concerns of solid waste generation and air toxics regulation. The work is being performed as an integral part of B and W`s development of an advanced low-emission boiler system in a project entitled, Engineering Development of Advanced Coal-Fired Low Emission Boiler Systems (LEBS). The overall goal of the DOE`s program is to dramatically improve environmental performance and thermal efficiency of conventional, Rankine cycle, coal-fired power plants. The LIDS process is a limestone-based, furnace injection/dry scrubbing SO{sub 2} removal process. The process comprises the cost-effective integration of three commercially proven flue gas cleanup technologies: furnace limestone injection, dry scrubbing, and pulse-jet fabric filtration. This paper highlights the plans for 10 MW, LIDS testing to be performed in B and W`s world-class Clean Environment Development Facility to demonstrate the B and W LEBS project SO{sub 2} removal goal of 98% and particulate emissions goal of less than 0.005 lb/10{sup 6} Btu under cost-effective operating conditions. Air toxics control and solids by-product issues will be addressed. The paper also includes plans for LIDS in the Proof-of-Concept demonstration in Phase 4.

  20. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Phase III development contract DE-AC22-91PC91161 for a Coal-Fired Combustion System for Industrial Process Heating Applications'' is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec's Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  1. Political and technical issues of coal fire extinction in the Kyoto framework

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Chen-Brauchler, D.; Rüter, H.; Fischer, C.; Bing, K.

    2009-04-01

    It is a highly desirable effort to extinguish as much coal fires as possible in short time to prevent large losses of energy resources and to minimise CO2 and other exhaust gas releases from such sources. Unfortunately, extinguishing coal fires needs massive financial investments, skilled man power, suited technology and a long time. Even mid to small scale coal fires need several months of extinguishing measures and of monitoring time after extinction resulting in expenditures of a minimum of several hundred thousand Euros. Large companies might be willing to spend money for coal fire extinction measures but smaller holdings or regional governments might not have the monetary resources for it. Since there is no law in China that demands coal fire extinction, measures under the Kyoto framework may be applied to sell CO2 certificates for prevented emissions from extinguished coal fires and thus used as a financial stimulus for coal fire extinction activities. The set-up for methodologies and project designs is especially complex for coal fire extinction measures and thus for necessary exploration, evaluation and monitoring using geophysical and remote sensing methods. A brief overview of most important formal and technical aspects is given to outline the conditions for a potentially successful CDM application on coal fires based on geophysical observations and numerical modelling.

  2. DB Riley-low emission boiler system (LEBS): Superior power for the 21st century

    SciTech Connect

    Beittel, R.; Ruth, L.A.

    1997-12-31

    In conjunction with the US Department of Energy, DB Riley, Inc., is developing a highly advanced coal-fired power-generation plant called the Low Emission Boiler Systems (LEBS). By the year 2000, LEBS will provide the US electric power industry with a reliable, efficient, cost-effective, environmentally superior alternative to current technologies. LEBS incorporates significant advances in coal combustion, supercritical steam boiler design, environmental control, and materials development. The system will include a state-of-the-art steam cycle operating at supercritical steam conditions; a slagging combustor that produces vitrified ash by-products; low nitrogen oxide (NOx) burners; a new, dry, regenerable flue gas cleanup system (copper oxide process) for simultaneously capturing sulfur dioxide (SO{sub 2}) and nitrogen oxides (NOx); a pulse-jet fabric filter for particulate capture; and a low-temperature heat-recovery system. The copper oxide flue gas cleanup system, which has been under development at DOE`s Pittsburgh field center, removes over 98% of SO{sub 2} and 95% of NOx from flue gas. A new moving-bed design provides efficient sorbent utilization that lowers the cleanup process cost. The captured SO{sub 2} can be converted to valuable by-products such as sulfuric acid and/or element sulfur, and the process generates no waste.

  3. The development of a coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  4. The magnetohydrodynamics Coal-Fired Flow Facility

    SciTech Connect

    Not Available

    1991-07-01

    In this quarterly technical progress report, UTSI summarizes the results of a multi-task research and development project directed toward the development of the technology for the commercialization of the steam bottoming plant for the MHD steam combined cycle power plant. The report covers the final test in a 2000-hour proof-of-concept (POC) test series on eastern coal, the plans and progress for the facility modifications and the conduct of the POC tests to be conducted with western coal. Results summarized in the report include chloride emissions from the particle removal (ESP/BH) processes, nitrogen and sulfur oxide emissions for various tests conditions, measurements of particulate control efficiency and management of the facility holding ponds during testing. Activities relating to corrosion and deposition probe measurements during testing and the fouling of heat transfer tubes and interaction with sootblowing cycles are summarized. The performance of both UTSI and Mississippi State University (MSU) advanced diagnostic systems is reported. Significant administrative and contractual actions are included. 2 refs., 28 figs., 7 tabs.

  5. LOCAL IMPACTS OF MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

    SciTech Connect

    SULLIVAN, T.M.; BOWERMAN, B.; ADAMS, J.; MILIAN, L.; LIPFERT, F.; SUBRAMANIAM, S.; BLAKE, R.

    2005-09-21

    Mercury is a neurotoxin that accumulates in the food chain and is therefore a health concern. The primary human exposure pathway is through fish consumption. Coal-fired power plants emit mercury and there is uncertainty over whether this creates localized hot spots of mercury leading to substantially higher levels of mercury in water bodies and therefore higher exposure. To obtain direct evidence of local deposition patterns, soil and vegetations samples from around three U.S. coal-fired power plants were collected and analyzed for evidence of hot spots and for correlation with model predictions of deposition. At all three sites, there was no correlation between modeled mercury deposition and either soil concentrations or vegetation concentrations. It was estimated that less than 2% of the total mercury emissions from these plants deposited within 15 km of these plants. These small percentages of deposition are consistent with the literature review findings of only minor perturbations in environmental levels, as opposed to hot spots, near the plants. The major objective of the sampling studies was to determine if there was evidence for hot spots of mercury deposition around coal-fired power plants. From a public health perspective, such a hot spot must be large enough to insure that it did not occur by chance, and it must increase mercury concentrations to a level in which health effects are a concern in a water body large enough to support a population of subsistence fishers. The results of this study suggest that neither of these conditions has been met.

  6. Corrosion protection pays off for coal-fired power plants

    SciTech Connect

    Hansen, T.

    2006-11-15

    Zinc has long been used to hot-dip galvanise steel to deliver protection in harsh environments. Powder River Basin or eastern coal-fired plants benefit from using galvanized steel for conveyors, vibratory feeders, coal hoppers, chutes, etc. because maintenance costs are essentially eliminated. When life cycle costs for this process are compared to an alternative three-coal paint system for corrosion protection, the latter costs 5-10 times more than hot-dip galvanizing. An AEP Power Plant in San Juan, Puerto Rico and the McDuffie Coal Terminal in Mobile, AL, USA have both used hot-dip galvanized steel. 1 fig., 1 tab.

  7. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  8. System studies of coal fired-closed cycle MHD for central station power plants

    NASA Technical Reports Server (NTRS)

    Zauderer, B.

    1976-01-01

    This paper presents a discussion of the closed-cycle MHD results obtained in a recent study of various advanced energy-conversion power systems. The direct coal-fired MHD topping-steam bottoming cycle was established as the current choice for central station power generation. Emphasis is placed on the background assumptions and the conclusions that can be drawn from the closed-cycle MHD analysis. It is concluded that closed-cycle MHD has efficiencies comparable to that of open-cycle MHD. Its cost will possibly be slightly higher than that of the open-cycle MHD system. Also, with reasonable fuel escalation assumptions, both systems can produce lower-cost electricity than conventional steam power plants. Suggestions for further work in closed-cycle MHD components and systems are made.

  9. Modeling of integrated environmental control systems for coal-fired power plants

    SciTech Connect

    Rubin, E.S.

    1989-10-01

    The general goal of this research project is to enhance, and transfer to DOE, a new computer simulation model for analyzing the performance and cost of environmental control systems for coal-fired power plants. Systems utilizing pre-combustion, combustion, or post-combustion control methods, individually or in combination, may be considered. A unique capability of this model is the probabilistic representation of uncertainty in model input parameters. This stochastic simulation capability allows the performance and cost of environmental control systems to be quantified probabilistically, accounting for the interactions among all uncertain process and economic parameters. This method facilitates more rigorous comparisons between conventional and advanced clean coal technologies promising improved cost and/or effectiveness for SO{sub 2} and NO{sub x} removal. Detailed modeling of several pre-combustion and post-combustion processes of interest to DOE/PETC have been selected for analysis as part of this project.

  10. Modeling of integrated environmental control systems for coal-fired power plants. Final report

    SciTech Connect

    Rubin, E.S.; Salmento, J.S.; Frey, H.C.; Abu-Baker, A.; Berkenpas, M.

    1991-05-01

    The Integrated Environmental Control Model (IECM) was designed to permit the systematic evaluation of environmental control options for pulverized coal-fired (PC) power plants. Of special interest was the ability to compare the performance and cost of advanced pollution control systems to ``conventional`` technologies for the control of particulate, SO{sub 2} and NO{sub x}. Of importance also was the ability to consider pre-combustion, combustion and post-combustion control methods employed alone or in combination to meet tough air pollution emission standards. Finally, the ability to conduct probabilistic analyses is a unique capability of the IECM. Key results are characterized as distribution functions rather than as single deterministic values. (VC)

  11. Modeling of integrated environmental control systems for coal-fired power plants

    SciTech Connect

    Rubin, E.S.; Salmento, J.S.; Frey, H.C.; Abu-Baker, A.; Berkenpas, M.

    1991-05-01

    The Integrated Environmental Control Model (IECM) was designed to permit the systematic evaluation of environmental control options for pulverized coal-fired (PC) power plants. Of special interest was the ability to compare the performance and cost of advanced pollution control systems to conventional'' technologies for the control of particulate, SO{sub 2} and NO{sub x}. Of importance also was the ability to consider pre-combustion, combustion and post-combustion control methods employed alone or in combination to meet tough air pollution emission standards. Finally, the ability to conduct probabilistic analyses is a unique capability of the IECM. Key results are characterized as distribution functions rather than as single deterministic values. (VC)

  12. 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report second quarter, 1991

    SciTech Connect

    Not Available

    1991-12-31

    ABB CE`s Low NOx Bulk Furnace Staging (LNBFS) System and Low NOx Concentric Firing System (LNCFS) are demonstrated in stepwise fashion. These systems incorporate the concept of advanced overfire air (AOFA), clustered coal nozzles, and offset air. A complete description of the installed technologies is provided in the following section. The primary objective of the Plant Lansing Smith demonstration is to determine the long-term effects of commercially available tangentially-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology are also being performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project.

  13. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report: First quarter 1993

    SciTech Connect

    Not Available

    1993-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. During this quarter, long-term testing of the LNB + AOFA configuration continued and no parametric testing was performed. Further full-load optimization of the LNB + AOFA system began on March 30, 1993. Following completion of this optimization, comprehensive testing in this configuration will be performed including diagnostic, performance, verification, long-term, and chemical emissions testing. These tests are scheduled to start in May 1993 and continue through August 1993. Preliminary engineering and procurement are progressing on the Advanced Low NOx Digital Controls scope addition to the wall-fired project. The primary activities during this quarter include (1) refinement of the input/output lists, (2) procurement of the distributed digital control system, (3) configuration training, and (4) revision of schedule to accommodate project approval cycle and change in unit outage dates.

  14. EVALUATION OF NOX EMISSIONS FROM TVA COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper gives results of a preliminary evaluation of nitrogen oxide (NOx) emissions from 11 Tennessee Valley authority (TVA) coal-fired power plants. urrent EPA AP-42 emission factors for NOx from coal-fired utility boilers do not account for variations either in these emission...

  15. The DB Riley low emission boiler system (LEBS) proof-of-concept (POC) test facility

    SciTech Connect

    Beittel, R.; Gielda, G.S.; Dera, A.R.; Darguzas, J.N.; Nespechal, R.J.

    1998-12-31

    This paper discusses two potential locations for a Proof-of-Concept (POC) Test Facility Design being developed under the US Department of Energy`s Low Emission Boiler System (LEBS) program. The primary goal of the LEBS program is to develop the next generation of pulverized coal-fired power systems to meet stringent emissions requirements with high energy conversion efficiency. The DB Riley team has been chosen to go forward with Phase 4 of the LEBS Program. Phase IV of the program will include the final design and construction of the POC Test Facility. The POC Test Facility plan for the DB Riley Team has been broadened to two potential locations: (1) A greenfield plant at Turris Mine, Elkhart, Illinois and (2) A repowered Cogeneration Steam Plant at the Savannah River Site, Aiken, South Carolina. Testing at existing large-scale experimental facilities is proposed to support either POC site. The Turris Mine location is currently being pursued as the primary site with the Savannah River location being considered as a contingency location. Each POC Facility includes provisions for testing and evaluating two important LEBS technologies: an advanced U-fired low-NO{sub x} slagging combustion system and the copper oxide flue gas cleanup (FGC) process.

  16. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    SciTech Connect

    Patel, R.; Borio, R.W.; Liljedahl, G.; Miller, B.G.; Scaroni, A.W.; McGowan, J.G.

    1995-12-31

    The development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 and the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment. Economics may one day dictate that it makes sense to replace oil or natural gas with coal in boilers that were originally designed to burn these fuels. The objective of the current program is to demonstrate the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of this overall objective, the following specific areas were targeted: A coal handling/preparation system that can meet the technical requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; Maintaining boiler thermal performance in accordance with specifications when burning oil or natural gas; Maintaining NOx emissions at or below 0.6 lb/MBtu; Achieving combustion efficiencies of 98% or higher; and Calculating economic payback periods as a function of key variables. The overall program has consisted of five major tasks: (1) A review of current state-of-the-art coal firing system components; (2) Design and experimental testing of a prototype HEACC burner; (3) Installation and testing of a HEACC system in a commercial retrofit application; (4) Economic evaluation of the HEACC concept for retrofit applications; and (5) Long term demonstration under commercial user demand conditions. This paper will summarize the latest key experimental results (Task 3) and the economic evaluation (Task 4) of the HEACC concept for retrofit applications. 28 figs., 6 tabs.

  17. Aspects and Strategies of Numerical Modelling of Underground Coal Fires

    NASA Astrophysics Data System (ADS)

    Wuttke, M. W.; Han, J.; Liu, G.; Kessels, W.; Schmidt, M.; Gusat, D.; Fischer, Chr.; Hirner, A.; Meyer, U.

    2009-04-01

    Numerical modelling of underground coal fires has become a valuable tool even for practical fire extinction work. The approaches, methods and finally codes that are used depend on the targets that are aimed at by the particular modelling task. The most general one is to fully understand the processes that sustain or suppress the fire. Another purpose is to produce realistic data for regions that are not accessible (e . g. underneath a burning coal seam) or couldn't be investigated (e.g due to limited resources) to estimate the complete energy budget of the fire. Last but not least one would like to forecast the fire dynamics to predict the future damage or to assess the effectivenees of extinction work. These purposes require the consideration of all aspects with respect to thermal, hydraulic, mechanical and chemical (THMC) processes. At the moment there is no single code that completely covers all these aspects with every degree of complexity. Within the Sino-German project "Innovative Technologies for Exploration, Extinction and Monitoring of Coal Fires in North China" we apply existing codes with different foci with respect to THMC processes and try to combine all codes to one comprehensive model. Besides the sophisticated academic modelling approach we also pursue the concept of "Onsite" modelling to enable fire fighting personnel to perform simplified modelling tasks even by means of web-based applications.

  18. Controlling mercury emissions from coal-fired power plants

    SciTech Connect

    Chang, R.

    2009-07-15

    Increasingly stringent US federal and state limits on mercury emissions form coal-fired power plants demand optimal mercury control technologies. This article summarises the successful removal of mercury emissions achieved with activated carbon injection and boiler bromide addition, technologies nearing commercial readiness, as well as several novel control concepts currently under development. It also discusses some of the issues standing in the way of confident performance and cost predictions. In testing conducted on western coal-fired units with fabric filters or TOXECON to date, ACI has generally achieved mercury removal rates > 90%. At units with ESPs, similar performance requires brominated ACI. Alternatively, units firing western coals can use boiler bromide addition to increase flue gas mercury oxidation and downstream capture in a wet scrubber, or to enhance mercury removal by ACI. At eastern bituminous fired units with ESPs, ACI is not as effective, largely due to SO{sub 3} resulting from the high sulfur content of the coal or the use of SO{sub 3} flue gas conditioning to improve ESP performance. 7 refs., 3 figs.

  19. Emissions of sulfur trioxide from coal-fired power plants.

    PubMed

    Srivastava, R K; Miller, C A; Erickson, C; Jambhekar, R

    2004-06-01

    Emissions of sulfur trioxide (SO3) are a key component of plume opacity and acid deposition. Consequently, these emissions need to be low enough to not cause opacity violations and acid deposition. Generally, a small fraction of sulfur (S) in coal is converted to SO3 in coal-fired combustion devices such as electric utility boilers. The emissions of SO3 from such a boiler depend on coal S content, combustion conditions, flue gas characteristics, and air pollution devices being used. It is well known that the catalyst used in the selective catalytic reduction (SCR) technology for nitrogen oxides control oxidizes a small fraction of sulfur dioxide in the flue gas to SO3. The extent of this oxidation depends on the catalyst formulation and SCR operating conditions. Gas-phase SO3 and sulfuric acid, on being quenched in plant equipment (e.g., air preheater and wet scrubber), result in fine acidic mist, which can cause increased plume opacity and undesirable emissions. Recently, such effects have been observed at plants firing high-S coal and equipped with SCR systems and wet scrubbers. This paper investigates the factors that affect acidic mist production in coal-fired electric utility boilers and discusses approaches for mitigating emission of this mist. PMID:15242154

  20. FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS

    SciTech Connect

    Jeffrey J. Sweterlitsch; Robert C. Brown

    2002-07-01

    This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT40811. Fuel Lean Biomass Reburning is a method of staging fuel within a coal-fired utility boiler to convert nitrogen oxides (NOx) to nitrogen by creating locally fuel-rich eddies, which favor the reduction of NOx, within an overall fuel lean boiler. These eddies are created by injecting a supplemental fuel source, designated as the reburn fuel, downstream of the primary combustion zone. Chopped biomass was the reburn fuel for this project. Four parameters were explored in this research: the initial oxygen concentration ranged between 1%-6%, the amount of biomass used as the reburn fuel ranged between from 0%-23% of the total % energy input, the types of biomass used were low nitrogen switchgrass and high nitrogen alfalfa, and the types of carrier gases used to inject the biomass (nitrogen and steam). Temperature profiles and final flue gas species concentrations are presented in this report. An economic evaluation of a potential full-scale installation of a Fuel-Lean Biomass Reburn system using biomass-water slurry was also performed.

  1. Bioremediation for coal-fired power stations using macroalgae.

    PubMed

    Roberts, David A; Paul, Nicholas A; Bird, Michael I; de Nys, Rocky

    2015-04-15

    Macroalgae are a productive resource that can be cultured in metal-contaminated waste water for bioremediation but there have been no demonstrations of this biotechnology integrated with industry. Coal-fired power production is a water-limited industry that requires novel approaches to waste water treatment and recycling. In this study, a freshwater macroalga (genus Oedogonium) was cultivated in contaminated ash water amended with flue gas (containing 20% CO₂) at an Australian coal-fired power station. The continuous process of macroalgal growth and intracellular metal sequestration reduced the concentrations of all metals in the treated ash water. Predictive modelling shows that the power station could feasibly achieve zero discharge of most regulated metals (Al, As, Cd, Cr, Cu, Ni, and Zn) in waste water by using the ash water dam for bioremediation with algal cultivation ponds rather than storage of ash water. Slow pyrolysis of the cultivated algae immobilised the accumulated metals in a recalcitrant C-rich biochar. While the algal biochar had higher total metal concentrations than the algae feedstock, the biochar had very low concentrations of leachable metals and therefore has potential for use as an ameliorant for low-fertility soils. This study demonstrates a bioremediation technology at a large scale for a water-limited industry that could be implemented at new or existing power stations, or during the decommissioning of older power stations. PMID:25646673

  2. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal fired boilers. Second quarterly technical progress report, [April--June 1993

    SciTech Connect

    Not Available

    1993-12-31

    The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. Baseline, AOFA, and LNB without AOFA test segments have been completed. Analysis of the 94 days of LNB long-term data collected show the full-load NO{sub x} emission levels to be approximately 0.65 lb/MBtu with flyash LOI values of approximately 8 percent. Corresponding values for the AOFA configuration are 0.94 lb/MBtu and approximately 10 percent. For comparison, the long-term full-load, baseline NO{sub x} emission level was approximately 1.24 lb/MBtu at 5.2 percent LOI. Comprehensive testing of the LNB plus AOFA configuration began in May 1993 and is scheduled to end during August 1993. As of June 30, the diagnostic, performance, chemical emissions tests segments for this configuration have been conducted and 29 days of long-term, emissions data collected. Preliminary results from the May--June 1993 tests of the LNB plus AOFA system show that the full load NO{sub x} emissions are approximately 0.42 lb/MBtu with corresponding fly ash LOI values near 8 percent. This is a substantial improvement in both NO{sub x} emissions and LOI values when compared to the results obtained during the February--March 1992 abbreviated testing of this system.

  3. LOCAL IMPACTS OF MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

    SciTech Connect

    SULLIVAN, T.M.; BOWERMAN, B.; ADAMS, J.; LIPFERT, D.D.; MORRIS, S.M.; BANDO, A.; ET AL.

    2004-03-30

    A thorough quantitative understanding of the processes of mercury emissions, deposition, and translocation through the food chain is currently not available. Complex atmospheric chemistry and dispersion models are required to predict concentration and deposition contributions, and aquatic process models are required to predict effects on fish. There are uncertainties in all of these predictions. Therefore, the most reliable method of understanding impacts of coal-fired power plants on Hg deposition is from empirical data. A review of the literature on mercury deposition around sources including coal-fired power plants found studies covering local mercury concentrations in soil, vegetation, and animals (fish and cows (Lopez et al. 2003)). There is strong evidence of enhanced local deposition within 3 km of the chlor-alkali plants, with elevated soil concentrations and estimated deposition rates of 10 times background. For coal-fired power plants, the data show that atmospheric deposition of Hg may be slightly enhanced. On the scale of a few km, modeling suggests that wet deposition may be increased by a factor of two or three over background. The measured data suggest lower increases of 15% or less. The effects of coal-fired plants seem to be less than 10% of total deposition on a national scale, based on emissions and global modeling. The following summarizes our findings from published reports on the impacts of local deposition. In terms of excesses over background the following increments have been observed within a few km of the plant: (1) local soil concentration Hg increments of 30%-60%, (2) sediment increments of 18-30%, (3) wet deposition increments of 11-12%, and (4) fish Hg increments of about 5-6%, based on an empirical finding that fish concentrations are proportional to the square root of deposition. Important uncertainties include possible reductions of RGM to Hg(0) in power plant plumes and the role of water chemistry in the relationship between Hg

  4. Small, modular, low-cost coal-fired power plants for the international market

    SciTech Connect

    Zauderer, B.; Frain, B.; Borck, B.; Baldwin, A.L.

    1997-12-31

    This paper presents recent operating results of Coal Tech`s second generation, air cooled, slagging coal combustor, and its application to power plants in the 1 to 20 MW range. This 20 MMBtu/hour combustor was installed in a new demonstration plant in Philadelphia, PA in 1995. It contains the combustion components of a 1 MWe coal fired power plant, a 17,500 lb/hour steam boiler, coal storage and feed components, and stack gas cleanup components. The plant`s design incorporates improvements resulting from 2,000 hours of testing between 1987 and 1993 on a first generation, commercial scale, air cooled combustor of equal thermal rating. Since operations began in early 1996, a total of 51 days of testing have been successfully completed. Major results include durability of the combustor`s refractory wall, excellent combustion with high ash concentration in the fuel, removal of 95% to 100% of the slag in the combustor, very little ash deposition in the boiler, major reduction of in-plant parasitic power, and simplified power system control through the use of modular designs of sub-systems and computer control. Rapid fuel switching between oil, gas, and coal and turndown of up to a factor of three was accomplished. All these features have been incorporated in advanced coal fired plant designs in the 1 to 20 MWe range. Incremental capital costs are only $100 to $200/kW higher than comparable rated gas or oil fired steam generating systems. Most of its components and subsystems can be factory assembled for very rapid field installation. The low capital, low operating costs, fuel flexibility, and compatibility with very high ash fuels, make this power system very attractive in regions of the world having domestic supplies of these fuels.

  5. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1994--December 1994

    SciTech Connect

    1995-03-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was concentrated on conducting the 100 hour demonstration test. The test was successfully conducted from September 12th through the 16th. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler flyash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler flyash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NO{sub x} burners on the PENELEC boilers.

  6. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1993--December 1993

    SciTech Connect

    1994-01-30

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing the system modification installation designs, completing the TSCA ash testing, and conducting additional industry funded testing. Final detailed installation designs for the integrated test system configuration are being completed.

  7. Biomass cofiring in full-sized coal-fired boilers

    SciTech Connect

    Plasynski, S.I.; Costello, R.; Hughes, E.; Tillman, D.

    1999-07-01

    Biomass cofiring represents one alternative for reducing greenhouse gas emissions of carbon dioxide from fossil sources. Realizing this opportunity, the Federal Energy Technology Center (FETC), a field site of the Department of Energy (DOE), along with the EPRI, initiated a Program around two-years ago to research the feasibility of coal-fired boilers in cofiring of biomass and other waste-derived fuels. The cooperative agreement between FETC and EPRI includes cofiring at six different electric utility sites and one steam generation site. Boilers include wall-fired, tangential, cyclone, and stokers ranging in size from 15 to 500 MWe. Biomass consisting of wood (usually) and switchgrass (in two cases) will be the fuel, and pulp and plastics may be used in some waste-derived fuels cofiring tests. This paper will focus only on the biomass cofired tests in electric utility boilers.

  8. Liquid-metal magnetohydrodynamic system evaluation. [coal-fired designs

    NASA Technical Reports Server (NTRS)

    Holman, R. R.; Lippert, T. E.

    1976-01-01

    The present study emphasizes a direct coal-fired design using a bubbly two-component flow of sodium and argon in the MHD generator and a Rankine steam-bottoming plant. Two basic cycles were studied, corresponding to argon temperatures of 922 and 1089 K at the duct inlet. The MHD duct system consisted of multiple ducts arranged in clusters and separated by iron magnet pole pieces. The ducts, each with an output of about 100 MW, were parallel to the flow, but were connected in series electrically to provide a higher MHD voltage. With channel efficiencies of 80%, a pump efficiency of 90%, and a 45% efficient steam-bottoming plant, the overall efficiency of the 1089 K liquid-metal MHD power plant was 43%.

  9. Coal-fired boiler costs for industrial applications

    SciTech Connect

    Kurzius, S.C.; Barnes, R.W.

    1982-04-01

    Several of the current sources of information provide data on coal-fired steam boiler costs. As published, these data give widely varying and possibly inconsistent conclusions. This study was undertaken to determine the extent to which the differences in the various sets of published data bases could be resolved and, if possible, to arrive at more reliable cost correlations to be used in Oak Ridge Energy Demand Models. Our principal finding is that it is indeed possible to restate the costs within each data base on a more consistent basis. When this is done, reasonable engineering correlations of all the cost data versus steam plant capacity can be made over the 10,000 to 5000,000 lb/hr range.

  10. Mathematical modelling of coal fired fluidized bed combustors

    SciTech Connect

    Selcuk, N.; Siddall, R.G.; Sivrioglu, U.

    1980-12-01

    A system model of continuous fluidized bed combustors burning coal of wide size distribution has been derived, and applied to the investigation of the effect of excess air and recycle on bed concentration and temperature profiles and combustion efficiency of a pilot scale coal fired fluidized combustor. To demonstrate the effect of recycling, the behaviour of the fluidized combustor has been predicted for two extreme cases of recycle: complete and no recycle of elutriated char particles, the former was chosen to determine the behaviour of the model in the absence of elutriation, and the latter corresponds to the actual operating conditions of the fluidized combustor. Expected trends for concentration and temperature profiles and combustion efficiency are predicted correctly for both cases. The predictive ability and the flexibility of the model for incorporation of refinements such as a correlation for bubble growth and a detailed combustion mechanism, makes the model a promising one for the evaluation of performance of the fluid bed industrial boilers.

  11. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

  12. Impacts of TMDLs on coal-fired power plants.

    SciTech Connect

    Veil, J. A.; Environmental Science Division

    2010-04-30

    The Clean Water Act (CWA) includes as one of its goals restoration and maintenance of the chemical, physical, and biological integrity of the Nation's waters. The CWA established various programs to accomplish that goal. Among the programs is a requirement for states to establish water quality standards that will allow protection of the designated uses assigned to each water body. Once those standards are set, state agencies must sample the water bodies to determine if water quality requirements are being met. For those water bodies that are not achieving the desired water quality, the state agencies are expected to develop total maximum daily loads (TMDLs) that outline the maximum amount of each pollutant that can be discharged to the water body and still maintain acceptable water quality. The total load is then allocated to the existing point and nonpoint sources, with some allocation held in reserve as a margin of safety. Many states have already developed and implemented TMDLs for individual water bodies or regional areas. New and revised TMDLs are anticipated, however, as federal and state regulators continue their examination of water quality across the United States and the need for new or revised standards. This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements its overall research effort by evaluating water issues that could impact power plants. One of the program missions of the DOE's NETL is to develop innovative environmental control technologies that will enable full use of the Nation's vast coal reserves, while at the same time allowing the current fleet of coal-fired power plants to comply with existing and emerging environmental regulations. Some of the parameters for which TMDLs are being developed are components in discharges from coal-fired power

  13. Coal fired power plant with pollution control and useful byproducts

    SciTech Connect

    Marten, J.H.; Lloyd, G.M.

    1990-04-17

    This patent describes a coal fired power plant. It comprises: coal gasification means for heating coal in the presence of an oxidant-lean atmosphere under partial coal-gasifying conditions; means for separating sulfur-containing compounds from the crude gas stream; means for converting the sulfur compound containing stream into elemental sulfur; energy-conversion means for burning a portion of the combustible gas stream and a portion of the carbonaceous char; flue gas desulfurization means for contacting the SO{sub 2}-containing flue gas with lime and limestone; gypsum desulfurization means for heating the gypsum and the remaining portion of carbonaceous char under reducing conditions utilizing burning of the remaining portion of the combustible gas stream; means for recycling the SO{sub 2}-containing gas stream to the coal gasification means.

  14. Repowering a small coal-fired power plant

    SciTech Connect

    Miell, R.

    2007-11-15

    The Arkansas River Power Authority (ARPA) Lamar Repowering Project is moving forward. The new generator, capable of producing 18 MW of electricity, is scheduled to be online in June 2008 bringing the total generation to 43 MW. New coal handling equipment, with infrared fire detectors, is almost complete. The new 18 MW steam turbine will be cooled by an air-cooled condenser. Coal will be delivered in a railroad spur to an unloading site then be unloaded onto a conveyor under the tracks and conveyed to two storage domes each holding 6000 tons of coal. It will be drawn out of these through an underground conveyor system, brought into a crusher, conveyed through overhead conveyors and fed into the new coal- fired fluidized bed boilers. 1 photo.

  15. Electrode materials for coal-fired MHD generators

    NASA Astrophysics Data System (ADS)

    Perkins, R. A.

    1980-10-01

    Metallic materials are evaluated as electrodes for coal fired MHD generators. A laboratory test that simulates the electrochemical and corrosive environment was developed and used to characterize electrode behavior in a diffuse current flow (nonarcing) mode of operation. High current density requires that an electron transport mechanism of current flow be maintained. With inert, stable electrodes, anode polarization occurs and ionic conduction prevails, limiting current to low values. The nature of this behavior and approaches to overcoming anodic polarization are studied as a function of electrode material, slag composition, and temperature. By operating at high temperatures and with controlled slag chemistries to produce a very fluid slag, depolarization may be achieved by mechanical mixing. Interrupted current flow are required to aid in breaking down anodic polarization.

  16. Corrosion probes for fireside monitoring in coal-fired boilers

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  17. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS

    SciTech Connect

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-04-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

  18. Design and development for a low emission boiler system

    SciTech Connect

    Not Available

    1994-06-01

    The Department of Energy initiated the Combustion 2000 program to develop the next generation of coal-fired power plants. Sargent & Lundy (S&L) is working on the Low Emission Boiler System (LEBS) portion of the program led by Riley Stoker Corporation, with support from Textron Defense Systems, Tecogen, and Reaction Engineering International. Together these organizations form {open_quotes}the Riley Team.{close_quotes} There are four phases of the LEBS development program. Currently, we are working in Phase I, which involves the design of a 400 MWe unit. Phase II through IV will involve pilot scale component testing and a Proof-of-Concept facility ({approximately}40MWe) design, construction, and operation. This document comprises the Design and Development Report for the LEBS. The report describes the design basis, design uncertainties and development plan for each of the major LEBS subsystems.

  19. Integrated Low Emissions Cleanup system for direct coal fueled turbines (moving bed, fluid contactor/ceramic filter). Twenty-second quarterly status report, January--March 1993

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1993-10-01

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science & Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meet this technical challenge: A baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300{degrees}F. This document reports the status of a program in the nineteenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  20. Integrated Low Emissions Cleanup system for direct coal fueled turbines, (moving bed, fluid bed contactor/ceramic filter). Twenty-fourth quarterly status report, July--September 1993

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1993-12-31

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science & Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meet this technical challenge: a baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300{degree}F. This document reports the status of a program in the nineteenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  1. Integrated low emissions cleanup system for direct coal fueled turbines (moving bed, fluid bed contactor/ceramic filter). Twentieth quarterly status report, July--September 1992

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1992-10-20

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science & Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meat this technical challenge: a baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300{degree}F. This document reports the status of a program in the nineteenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  2. Integrated low emissions cleanup system for direct coal fueled turbines (moving bed, fluid bed contactor/ceramic filter). Twenty-third quarterly status report, April--June 1993

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1993-07-19

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science & Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meet this technical challenge: A baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300{degrees}F. This document reports the status of a program in the nineteenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  3. Integrated low emissions cleanup system for direct coal fueled turbines (Moving bed, fluid bed contactor/ceramic filter). Seventeenth quarterly status report, October--December 1991

    SciTech Connect

    Newby, R.A.; Alvin, M.A.; Bachovchin, D.M.; Yang, W.C.; Smeltzer, E.E.; Lippert, T.E.

    1992-01-20

    The United States Department of Energy, Morgantown Energy Research Center (DOE/METC), is sponsoring the development of direct coal-fired turbine power plants as part of their Heat Engines program. A major technical challenge remaining for the development of the direct coal-fired turbine is high-temperature combustion gas cleaning to meet environmental standards for sulfur oxides and particulate emissions, as well as to provide acceptable turbine life. The Westinghouse Electric Corporation, Science & Technology Center, is evaluating two Integrated Low Emissions Cleanup (ILEC) concepts that have been configured to meet this technical challenge: a baseline ceramic barrier filter ILEC concept, and a fluidized bed ILEC concept. These ILEC concepts simultaneously control sulfur, particulate, and alkali contaminants in the high-pressure combustion gases at turbine inlet temperatures up to 2300{degrees}F. This document reports the status of a program in the seventeenth quarter to develop this ILEC technology for direct coal-fired turbine power plants.

  4. A NOVEL SENSOR AND MEASUREMENT SYSTEM FOR FIRESIDE CORROSION MONITORING IN COAL-FIRED BOILERS

    SciTech Connect

    Heng Ban; Zuoping Li

    2003-03-01

    Fireside corrosion in coal-fired power plants is a major obstacle to increase the overall efficiency for power producers. The increased use of opportunity fuels and low emission combustion modes have aggravated the corrosion on boiler tube walls in power plants. Corrosion-induced equipment failure could lead to catastrophic damage and inflict significant loss of production and cost for repair. Monitoring fireside corrosion in a reliable and timely manner can provide significant benefits to the plant operation. Current corrosion inspection and measurement are typically performed during scheduled maintenance outages, which is often after the damage is done. In the past, there have been many attempts to develop real time continuous corrosion monitoring technologies. However, there is still no short-term, online corrosion monitoring system commercially available for fireside corrosion to date due to the extremely harsh combustion environment. This report describes the results of a laboratory feasibility study on the development effort of a novel sensor for on-line fireside corrosion monitoring. A novel sensor principle and thin-film technologies were employed in the corrosion sensor design and fabrication. The sensor and the measurement system were experimentally studied using laboratory muffle furnaces. The results indicated that an accurate measure of corrosion rate could be made with high sensitivity using the new sensor. The investigation proved the feasibility of the concept and demonstrated the sensor design, sensor fabrication, and measurement instrumentation at the laboratory scale. An uncertainty analysis of the measurement system was also performed to provide a basis for further improvement of the system for future pilot or full scale testing.

  5. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1993--June 1993

    SciTech Connect

    Not Available

    1993-07-30

    Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the designs of the remaining major components of the integrated system were completed and the equipment was ordered. DOE has elected to modify the scope of the existing R&D program being conducted under this contract to include testing of a simulated TSCA incinerator ash. The modification will be in the form of an additional Task (Task 8 -- TSCA Ash Testing) to the original Statement of Work.

  6. Water vulnerabilities for existing coal-fired power plants.

    SciTech Connect

    Elcock, D.; Kuiper, J.; Environmental Science Division

    2010-08-19

    This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements the Existing Plants Research Program's overall research effort by evaluating water issues that could impact power plants. Water consumption by all users in the United States over the 2005-2030 time period is projected to increase by about 7% (from about 108 billion gallons per day [bgd] to about 115 bgd) (Elcock 2010). By contrast, water consumption by coal-fired power plants over this period is projected to increase by about 21% (from about 2.4 to about 2.9 bgd) (NETL 2009b). The high projected demand for water by power plants, which is expected to increase even further as carbon-capture equipment is installed, combined with decreasing freshwater supplies in many areas, suggests that certain coal-fired plants may be particularly vulnerable to potential water demand-supply conflicts. If not addressed, these conflicts could limit power generation and lead to power disruptions or increased consumer costs. The identification of existing coal-fired plants that are vulnerable to water demand and supply concerns, along with an analysis of information about their cooling systems and related characteristics, provides information to help focus future research and development (R&D) efforts to help ensure that coal-fired generation demands are met in a cost-effective manner that supports sustainable water use. This study identified coal-fired power plants that are considered vulnerable to water demand and supply issues by using a geographical information system (GIS) that facilitated the analysis of plant-specific data for more than 500 plants in the NETL's Coal Power Plant Database (CPPDB) (NETL 2007a) simultaneously with 18 indicators of water demand and supply. Two types of demand indicators were evaluated. The first type

  7. MHD coal-fired flow facility. Annual technical progress report, October 1979-September 1980

    SciTech Connect

    Alstatt, M.C.; Attig, R.C.; Brosnan, D.A.

    1981-03-01

    The University of Tennessee Space Institute (UTSI) reports on significant activity, task status, planned research, testing, development, and conclusions for the Magnetohydrodynamics (MHD) Coal-Fired Flow Faclity (CFFF) and the Energy Conversion Facility (ECF).

  8. Quantifying greenhouse gas emissions from coal fires using airborne and ground-based methods

    USGS Publications Warehouse

    Engle, M.A.; Radke, L.F.; Heffern, E.L.; O'Keefe, J. M. K.; Smeltzer, C.D.; Hower, J.C.; Hower, J.M.; Prakash, A.; Kolker, A.; Eatwell, R.J.; ter, Schure A.; Queen, G.; Aggen, K.L.; Stracher, G.B.; Henke, K.R.; Olea, R.A.; Roman-Colon, Y.

    2011-01-01

    Coal fires occur in all coal-bearing regions of the world and number, conservatively, in the thousands. These fires emit a variety of compounds including greenhouse gases. However, the magnitude of the contribution of combustion gases from coal fires to the environment is highly uncertain, because adequate data and methods for assessing emissions are lacking. This study demonstrates the ability to estimate CO2 and CH4 emissions for the Welch Ranch coal fire, Powder River Basin, Wyoming, USA, using two independent methods: (a) heat flux calculated from aerial thermal infrared imaging (3.7-4.4td-1 of CO2 equivalent emissions) and (b) direct, ground-based measurements (7.3-9.5td-1 of CO2 equivalent emissions). Both approaches offer the potential for conducting inventories of coal fires to assess their gas emissions and to evaluate and prioritize fires for mitigation. ?? 2011.

  9. MERCURY CONTROL IN MUNICIPAL WASTE COMBUSTORS AND COAL-FIRED UTILITIES

    EPA Science Inventory

    Control of mercury (Hg) emissions from municipal waste combustors (MWCs) and coal-fired utilities has attracted attention due to current and potential regulations. Among several techniques evaluated for Hg control, dry sorbent injection (primarily injection of activated carbon) h...

  10. COST OF SELECTIVE CATALYTIC REDUCTION (SCR) APPLICATION FOR NOX CONTROL ON COAL-FIRED BOILERS

    EPA Science Inventory

    The report provides a methodology for estimating budgetary costs associated with retrofit applications of selective catalytic reduction (SCR) technology on coal-fired boilers. SCR is a postcombustion nitrogen oxides (NOx) control technology capable of providing NOx reductions >90...

  11. GEOPHYSICAL METHODS FOR COAL FIRE DETECTION AND MONITORING

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Gundelach, V.; Vasterling, M.; Lambrecht, A.; Rueter, H.; Lindner, H.

    2009-12-01

    Within the framework of the Sino-German research initiative "Innovative technologies for exploration, extinction and monitoring of coal fires in Northern China" a number of different geophysical methods have been applied to determine their use on coal fire detecting, accompanying the extinguishing processes, controlling of the extinction and finally monitoring the extinction success. It is known that the heating of coal resp. coal host rocks changes its electrical resistivity and magnetic susceptibility. Hence the methods of choice are airborne magnetics and frequency electromagnetics (AEM) for surveying large and inaccessible areas and ground based magnetics, transient electromagnetics (TEM), ground penetrating radar (GPR) and temperature measurements to obtain detailed local information. Ground based and airborne magnetics show positive anomalies on coal fire areas. Susceptibility of sandstone, coal and (burnt) clay samples were determined in-situ. The magnetisation was strikingly high for thermally altered clay and slightly increased for thermally influenced sandstone. They get remanently magnetised according to the earth’s recent magnetic field when cooling down below Curie temperature as the fire propagates. Additionally, at a certain temperature non-magnetic minerals like pyrite chemically react to magnetic minerals like magnetite. Thus the observed magnetic anomalies indicate burnt areas. From ground based magnetics the anomalies were more distinct whereas using an airborne system a larger area and also inaccessible terrain can be surveyed. Performing TEM measurements a change in data curves can be observed where the profiles cross the hot burning zone. Heat and fluid transport included in the burning processes presumably change the permittivity of the rock. The electrical resistivity of thermally influenced coal is strongly decreased. Furthermore, the condensed mineralised process water in the rocks above the burning seams forms a layer of low resistivity

  12. Advancements in low NOx tangential firing systems

    SciTech Connect

    Hein, R. von; Maney, C.; Borio, R.

    1996-12-31

    The most cost effective method of reducing nitrogen oxide emissions when burning fossil fuels, such as coal, is through in-furnace NOx reduction processes. ABB Combustion Engineering, Inc. (ABB CE), through its ABB Power Plant Laboratories has been involved in the development of such low NOx pulverized coal firing systems for many years. This development effort is most recently demonstrated through ABB CE`s involvement with the U.S. Department of Energy`s (DOE) {open_quotes}Engineering Development of Advanced Coal Fired Low-Emission Boiler Systems{close_quotes} (LEBS) project. The goal of the DOE LEBS project is to use {open_quotes}near term{close_quotes} technologies to produce a commercially viable, low emissions boiler. This paper addresses one of the key technologies within this project, the NOx control subsystem. The foundation for the work undertaken at ABB CE is the TFS 2000{trademark} firing system, which is currently offered on a commercial basis. This system encompasses sub-stoichiometric combustion in the main firing zone for reduced NOx formation. Potential enhancements to this firing system focus on optimizing the introduction of the air and fuel within the primary windbox to provide additional horizontal and vertical staging. As is the case with all in-furnace NOx control processes, it is necessary to operate the system in a manner which does not decrease NOx at the expense of reduced combustion efficiency.

  13. ESTIMATION OF NEAR SUBSURFACE COAL FIRE GAS EMISSIONS BASED ON GEOPHYSICAL INVESTIGATIONS

    NASA Astrophysics Data System (ADS)

    Chen-Brauchler, D.; Meyer, U.; Schlömer, S.; Kus, J.; Gundelach, V.; Wuttke, M.; Fischer, C.; Rueter, H.

    2009-12-01

    Spontaneous and industrially caused subsurface coal fires are worldwide disasters that destroy coal resources, cause air pollution and emit a large amount of green house gases. Especially in developing countries, such as China, India and Malaysia, this problem has intensified over the last 15 years. In China alone, 10 to 20 million tons of coal are believed to be lost in uncontrolled coal fires. The cooperation of developing countries and industrialized countries is needed to enforce internationally concerted approaches and political attention towards the problem. The Clean Development Mechanism (CDM) under the framework of the Kyoto Protocol may provide an international stage for financial investment needed to fight the disastrous situation. A Sino-German research project for coal fire exploration, monitoring and extinction applied several geophysical approaches in order to estimate the annual baseline especially of CO2 emissions from near subsurface coal fires. As a result of this project, we present verifiable methodologies that may be used in the CDM framework to estimate the amount of CO2 emissions from near subsurface coal fires. We developed three possibilities to approach the estimation based on (1) thermal energy release, (2) geological and geometrical determinations as well as (3) direct gas measurement. The studies involve the investigation of the physical property changes of the coal seam and bedrock during different burning stages of a underground coal fire. Various geophysical monitoring methods were applied from near surface to determine the coal volume, fire propagation, temperature anomalies, etc.

  14. Conceptual design of a coal-fired MHD retrofit plant. Topical report, Seed Regeneration System Study 2

    SciTech Connect

    Not Available

    1992-11-01

    Westinghouse Advanced Energy Systems (WAES), through Contract No. DE-AC22-87PC79668 funded by US DOE/PETC, is conducting a conceptual design study to evaluate a coal-fired magnetohydrodynamic (MHD) retrofit of a utility plant of sufficient size to demonstrate the technical and future economic viability of an MHD system operating within an electric utility environment. The objective of this topical report is to document continuing seed regeneration system application studies and the definition of will system integration requirements for the Scholz MHD retrofit plant design. MHD power plants require the addition of a seeding material in the form of potassium to enhance the ionization of the high temperature combustion gas in the MHD channel. This process has an added environmental advantage compared to other types of coal-fired power plants in that the potassium combines with the naturally occurring sulfur in the coal to form a potassium sulfate flyash (K{sub 2}SO{sub 4}) which can be removed from the process by appropriate particulate control equipment. Up to 100% of the Sulfur in the coal can be removed by this process thereby providing environmentally clean power plant operation that is better than required by present and anticipated future New Source Performance Standards (NSPS).

  15. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1994-01-30

    The Pittsburgh Energy Technology Center (PETC) of the US Department of Energy awarded Vortec Corporation this Phase III contract (No. DE-AC22-91PC91161) for the development of {open_quotes}A Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes}. The effective contrast start date was September 3, 1991. The contract period of performance is 36 months. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. Final detailed installation designs for the integrated test system configuration are being completed. The equipment is being fabricated and deliveries have begun. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe recyclable glass product.

  16. New technology tackles coal-fired power plant emissions

    SciTech Connect

    Prachi Patel-Predd

    2006-05-01

    Tests conducted at three coal-fired power plants show that a new technology can reduce mercury emissions at higher rates and lower costs than current methods, according to its developers, Chem-Mod LLC. The Chem-Mod system is able to capture Hg{sup 0} by using a liquid sorbent to oxidize it to Hg{sup 2+} or trap it on its surface. A second, powder sorbent captures SO{sub 2} and heavy metals. The two sorbents combine to trap the emissions in a ceramic-like matrix that is locked into the fly ash. The technology removed up to 98%, 90%, and 86% of the mercury in week-long tests with different bituminous and subbituminous grades of coals. In addition, the system cut SO{sub 2} emissions by 40-75% and those of arsenic, chloride, and heavy metals by 75-90%. A full-scale commercial facility using the technology is expected to start soon.

  17. Mercury emission from coal-fired power plants in Poland

    NASA Astrophysics Data System (ADS)

    Glodek, Anna; Pacyna, Jozef M.

    The paper reviews the current state of knowledge regarding sources of mercury emission in Poland. Due to the large quantities of coal burned at present, as well as taking into account existing reserves, coal remains the main energy source of energy in Poland. The data on coal consumption in Poland in the past, at present and in the future are discussed in the paper. Information on the content of mercury in Polish coals is presented. Coal combustion processes for electricity and heat production are the main source of anthropogenic mercury emission in Poland. It is expected that the current emissions will decrease in the future due to implementation of efficient control measures. These measures for emission reduction are described in the paper. Results of estimated mercury emission from coal-fired power station situated in the Upper Silesia Region, Poland are investigated. A relationship between mercury emission to the air and the mercury content in the consumed coal in power station equipped with the electrostatic precipitators (ESPs) is discussed.

  18. Testing of a coal-fired diesel power plant

    SciTech Connect

    Wilson, R.P.; Balles, E.N.; Benedek, K.R.; Benson, C.E. , Inc., Cambridge, MA ); Rao, K.; Schaub, F. ); Kimberley, J. ); Itse, D. )

    1993-01-01

    The POC coal-fired power plant consists of a Cooper-Bessemer LSC-6 engine (15.5 inch bore, 22 inch stroke) rated at 400 rev/min and 208 psi bmep producing approximately 1.8 MW of power. The power plant is fueled with 'engine grade' coal slurry which has been physically cleaned to an ash level of approximately 1.5 to 2% (dry basis) and has a mean particle size of approximately 12 micron. CWS is injected directly into the combustion chamber through a fuel injector (one per cylinder) which was designed and developed to be compatible with the fuel. Each injector is fitted with a 19 orifice nozzle tip made with sapphire inserts in each orifice. The combustion chambers are fitted with twin diesel pilot injectors which provide a positive ignition source and substantially shorten the ignition delay period of the CWS fuel. Durable coatings (typically tungsten carbide) are used for the piston rings and cylinder liners to reduce wear rates. The emission control system consists of SCR for NO[sub x] control, sodium sorbent injection for SO[sub x] control, and a cyclone plus baghouse for particulate capture. The cyclone is installed upstream of the engine turbocharger which helps protect the turbine blades.

  19. Testing of a coal-fired diesel power plant

    SciTech Connect

    Wilson, R.P.; Balles, E.N.; Benedek, K.R.; Benson, C.E.; Rao, K.; Schaub, F.; Kimberley, J.; Itse, D.

    1993-01-01

    The POC coal-fired power plant consists of a Cooper-Bessemer LSC-6 engine (15.5 inch bore, 22 inch stroke) rated at 400 rev/min and 208 psi bmep producing approximately 1.8 MW of power. The power plant is fueled with `engine grade` coal slurry which has been physically cleaned to an ash level of approximately 1.5 to 2% (dry basis) and has a mean particle size of approximately 12 micron. CWS is injected directly into the combustion chamber through a fuel injector (one per cylinder) which was designed and developed to be compatible with the fuel. Each injector is fitted with a 19 orifice nozzle tip made with sapphire inserts in each orifice. The combustion chambers are fitted with twin diesel pilot injectors which provide a positive ignition source and substantially shorten the ignition delay period of the CWS fuel. Durable coatings (typically tungsten carbide) are used for the piston rings and cylinder liners to reduce wear rates. The emission control system consists of SCR for NO{sub x} control, sodium sorbent injection for SO{sub x} control, and a cyclone plus baghouse for particulate capture. The cyclone is installed upstream of the engine turbocharger which helps protect the turbine blades.

  20. Demonstration tests of new burner diagnostic system on a 650 MW coal-fired utility boiler

    SciTech Connect

    Khesin, M.; Quenan, D.; Jesikiewicz, T.; Kenien, D.; Girvan, R.

    1997-09-01

    Forney Corporation, MK Engineering (MKE) and NYSEG jointly conducted extensive testing of a new Burner Diagnostic System (BDS) based on analysis of flame turbulence in the burner ignition zone. Tests were conducted on the 700 MW coal-fired unit at NYSEG Kintigh Station with the objective to evaluate the new system`s capabilities and its potential for improvements in combustion efficiency and NO{sub x} reduction. The overall objectives in creating this new product included the following: develop and test a set of advanced algorithms correlating flame signatures with combustion parameters, such as air-fuel ratio, combustion efficiency, flame stability, CO and NO{sub x} emissions; develop a new generation of flame sensors with improved flame detection and burner management capabilities; develop new advanced combustion optimization strategies and systems, and to equip the operator with an effective new tool to improve combustion performance; and evaluate the new system feasibility and to compare the data with results of the NYSEG`s SMG-10 application (which provides precision measurements of coal and primary air flows to each burner).

  1. Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

    2012-03-31

    degradation in Polaris membrane performance during two months of continuous operation in a simulated flue gas environment containing up to 1,000 ppm SO{sub 2}. A successful slipstream field test at the APS Cholla power plant was conducted with commercialsize Polaris modules during this project. This field test is the first demonstration of stable performance by commercial-sized membrane modules treating actual coal-fired power plant flue gas. Process design studies show that selective recycle of CO{sub 2} using a countercurrent membrane module with air as a sweep stream can double the concentration of CO{sub 2} in coal flue gas with little energy input. This pre-concentration of CO{sub 2} by the sweep membrane reduces the minimum energy of CO{sub 2} separation in the capture unit by up to 40% for coal flue gas. Variations of this design may be even more promising for CO{sub 2} capture from NGCC flue gas, in which the CO{sub 2} concentration can be increased from 4% to 20% by selective sweep recycle. EPRI and WP conducted a systems and cost analysis of a base case MTR membrane CO{sub 2} capture system retrofitted to the AEP Conesville Unit 5 boiler. Some of the key findings from this study and a sensitivity analysis performed by MTR include: The MTR membrane process can capture 90% of the CO{sub 2} in coal flue gas and produce high-purity CO{sub 2} (>99%) ready for sequestration. CO{sub 2} recycle to the boiler appears feasible with minimal impact on boiler performance; however, further study by a boiler OEM is recommended. For a membrane process built today using a combination of slight feed compression, permeate vacuum, and current compression equipment costs, the membrane capture process can be competitive with the base case MEA process at 90% CO{sub 2} capture from a coal-fired power plant. The incremental LCOE for the base case membrane process is about equal to that of a base case MEA process, within the uncertainty in the analysis. With advanced membranes (5,000 gpu for

  2. CHALLENGES AND OPPORTUNITIES FOR EMISSION REDUCTIONS FROM THE COAL-FIRED POWER SECTOR IN GROWING ECONOMIES: THE CASE OF COAL-FIRED ELECTRIC UTILITY PLANTS IN RUSSIA

    EPA Science Inventory

    China, Russia and India together contribute over one-fourth of the total global greenhouse gas emissions from the combustion of fossil-fuels. This paper focuses on the Russian coal-fired power sector, and identifies potential opportunities for reducing emissions. The Russian powe...

  3. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec`s Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  4. Water Extraction from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  5. Ice fog abatement and pollution reduction at a subarctic coal-fired heating plant. Final report

    SciTech Connect

    Leonard, L.E.; Seifert, R.; Zarling, J.; Johnson, R.

    1981-02-01

    An experimental cooler-condenser system was constructed at the coal-fired heating and electric plant on the Fairbanks campus of the University of Alaska to evaluate its potential to reduce ice fog and other pollutant stack emissions in a subarctic environment. This experiment advanced the work began by Porteous and Wallis (1965) to a stage of field evaluation for a less than full scale system. Flue gas was diverted from the existing power plant stack through the experimental system for test purposes. A cold water spray was directed into the muzzle of the experimental stack counter-current to the direction of flue gas flow to cool the gas, condense combustion-produced water vapor and scrub the gas stream of potential pollutants before they were released to the atmosphere. Because of several factors, the system at this stage of development proved ineffective for its main function of ice fog reduction. Some of the problems could be prevented by changes in the design of the system and some remain inconclusive and not well understood. Results show that the scrubbing function was more successful. Environmental considerations such as process water treatment and disposal presented no major obstacles, however, the potential to recover waste from the system does not appear favorable.

  6. MHD Coal-Fired Flow Facility. Quarterly/annual technical progress report, October-December 1979

    SciTech Connect

    Dicks, J. B.; Chapman, J. N.; Crawford, L. W.

    1980-02-01

    In this Fourth Quarterly/Annual Report submitted under DOE contracts EX-76-C-01-1760 and DE-AC02-79ET10815, the University of Tennessee Space Institute (UTSI) reports on significant activity, task status, planned research, testing, and development, and conclusions for the Magnetohydrodynamics (MHD) Coal-Fired Flow Facility (CFFF) and the Research and Development Laboratory. Work on the CFFF progressed with only minor problems. Total construction activity for all site work presently awarded is nearly 98% complete. Water analysis shows that Woods Reservoir baseline conditions are within EPA or Tennessee drinking water standards. For the primary combustor, the vitiation heater and primary combustor fabrication drawings were completed and the nozzle design was completed. The drum module for the radiant slagging furnace was awarded. On the MHD Power Generator, development continued in several areas of advanced analysis including development of time-dependent models for use with the one-dimensional code. For seed regeneration, the tentative determination is that the Tomlinson Tampella is the most economically viable method. With regard to capped electrode erosion, investigations have shown that the major degradation of the cladding still present is at the leading edge of the capped anode. To alleviate this, plans are to hot work the noble metal in the bending operation. In resolving another problem, a system employing the modified line-reversal method has been assembled and successfully tested to measure absolute plasma temperatures.

  7. The Magnetohydrodynamics Coal-Fired Flow Facility technical progress report, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1993-12-01

    In this quarterly technical progress report, UTSI reports on a multi-task research contract directed toward developing the technology for an MHD steam combined cycle power plant. During the period two tests were conducted in the DOE Coal Fired FLow Facility. Both of these tests were part of the western coal proof-of-concept (POC) test series. The report describes the performance of the tests and provides some preliminary performance data on particulate removal systems during the tests. The performance of ceramic tubes being tested for high temperature air heater application is described. Performance of advanced diagnostics equipment from both UTSI and MSU is summarized. The results of experiments designed to determine the effects of potassium compounds on combustion are included. Plans for analysis of metal tube specimens previously removed from the test train are discussed. Modeling and analysis of previous test data include a deposition model to predict ash deposition on tubes, mass balance results, automated data screening and chemical analyses and the data base containing these analyses. Laboratory tests on sealing ceramic tubes and corrosion analyses of previously tested tubes are reported.

  8. High pressure coal-fired ceramic air heater for gas turbine applications. Second quarterly report, 1995

    SciTech Connect

    1997-07-01

    The manuscript of the paper presented at the Advanced Coal-Fired Power Systems `95 Review Meeting at DOE METC, June 27, was submitted for inclusion in the published proceedings. The paper focused on the building of the pilot plant in Kennebunk, Maine, and the proof of concept tests performed to date. Slide shows and tours of the Kennebunk Test Facility were held for local community leaders, many of whom were concerned about plant noise levels. The Kennebunk Rotary Club was addressed on July 18. On July 24, a town manager attended a demonstration of noise abatement measures Hague had taken to address complaints about the sound of the facility`s ID fan. This resulted in a favorable newspaper story published in the Biddeford - Saco Journal Tribune on July 26. Heat Exchanger Development Task 2.4.1 - Tube- String Development: Improve Tube Toughness: Evaluation of an improved containment system is proceeding. Several prototype samples fabricated some time ago have been tested. The first round of tests successfully demonstrated the containment concept. Tests are planned to evaluate the containment scheme using so called `high temperature` materials suitable for use in the CerHx.

  9. Nighttime NOx Chemistry in Coal-Fired Power Plant Plumes

    NASA Astrophysics Data System (ADS)

    Fibiger, D. L.; McDuffie, E. E.; Dube, W. P.; Veres, P. R.; Lopez-Hilfiker, F.; Lee, B. H.; Green, J. R.; Fiddler, M. N.; Ebben, C. J.; Sparks, T.; Weinheimer, A. J.; Montzka, D.; Campos, T. L.; Cohen, R. C.; Bililign, S.; Holloway, J. S.; Thornton, J. A.; Brown, S. S.

    2015-12-01

    Nitrogen oxides (NOx = NO + NO2) play a key role in atmospheric chemistry. During the day, they catalyze ozone (O3) production, while at night they can react to form nitric acid (HNO3) and nitryl chloride (ClNO2) and remove O3 from the atmosphere. These processes are well studied in the summer, but winter measurements are more limited. Coal-fired power plants are a major source of NOx to the atmosphere, making up approximately 30% of emissions in the US (epa.gov). NOx emissions can vary seasonally, as well as plant-to-plant, with important impacts on the details of the plume chemistry. In particular, due to inefficient plume dispersion, nighttime NOx emissions from power plants are held in concentrated plumes, where rates of mixing with ambient O3 have a strong influence on plume evolution. We will show results from the aircraft-based WINTER campaign over the northeastern United States, where several nighttime intercepts of power plant plumes were made. Several of these intercepts show complete O3 titration, which can have a large influence on NOx lifetime, and thus O3 production, in the plume. When power plant NO emissions exceed background O3 levels, O3 is completely consumed converting NO to NO2. In the presence of O3, NO2 will be oxidized to NO3, which will then react with NO2 to form N2O5, which can then form HNO3 and/or ClNO2 and, ultimately, remove NOx from the atmosphere or provide next-day oxidant sources. If there is no O3 present, however, no further chemistry can occur and NO and NO2 will be transported until mixing with sufficient O3 for higher oxidation products. Modeling results of plume development and mixing, which can tell us more about this transport, will also be presented.

  10. Downstream component corrosion in coal-fired MHD power plants

    SciTech Connect

    White, M. K.

    1980-06-01

    Results are given to date of corrosion probe studies conducted to evaluate the nature and severity of degradation of oiler and superheater materials in coal-fired MHD power generation systems. Tests were conducted with two air or nitrogen cooled probes in Cell III of the UTSI MHD facility. One probe had carbon steel samples subjected to metal temperatures of from 547K to 719K and reducing (SR = 0.85) gas conditions to simulate boiler tube conditions. The exposure time to date on these samples is 240 minutes. The other probe had samples of carbon steel, chromium-molybdenum steels and stainless steels subjected to temperatures ranging from 811K to 914K with oxidizing (SR = 1.15) gas conditions. The total run time on these samples was 70 minutes. The boiler probe samples were found to undergo predominantly pitted type corrosion beneath a deposit of ash/seed material having approximately 34% K/sub 2/SO/sub 4/. Weight loss rates varied from about 1.5 x 10/sup -4/ gm/hr-cm/sup 2/ at the cool end of the probe to about 5.5 x 10/sup -4/ gm/hr-cm/sup 2/ at the hot end. This loss is attributed primarily to sulfidation by hydrogen sulfide. Resistance to scaling of superheater materials increased progressively with the degree of alloying. Attack appeared to be in the form of surface scales containing mixtures of oxides and is attributed to either gaseous oxidation or to the presence of complex potassium trisulfates.

  11. New mineral occurrences and mineralization processes: Wuda coal-fire gas vents of Inner Mongolia

    SciTech Connect

    Stracher, G.B.; Prakash, A.; Schroeder, P.; McCormack, J.; Zhang, X.M.; Van Dijk, P.; Blake, D.

    2005-12-01

    Five unique mineral assemblages that include the sulfates millosevichite, alunogen, anhydrite, tschermigite, coquimbite, voltaite, and godovikovite, as well as the halide salammoniac and an unidentified phase, according to X-ray diffraction and EDS data, were found as encrustations on quartzofeldspathic sand and sandstone adjacent to coal-fire gas vents associated with underground coal fires in the Wuda coalfield of Inner Mongolia. The mineral assemblage of alunogen, coquimbite, voltaite, and the unidentified phase collected front the same gas vent, is documented for the first time. Observations suggest that the sulfates millosevichite, alunogen, coquimbite, voltaite, godovikovite, and the unidentified phase, crystallized in response to a complex sequence of processes that include condensation, hydrothermal alteration, crystallization from solution, fluctuating vent temperatures, boiling, and dehydration reactions, whereas the halide salammoniac crystallized during the sublimation of coal-fire gas. Tschermigite and anhydrite formed by the reaction of coal-fire gas with quartzofelds pathic rock or by hydrothermal alteration of this rock and crystallization from an acid-rich aqueous solution. These minerals have potentially important environmental significance and may be vectors for the transmission of toxins. Coal fires also provide insight for the recognition in the geologic record of preserved mineral assemblages that are diagnostic of ancient fires.

  12. Correlates of mental health in nuclear and coal-fired power plant workers.

    PubMed

    Parkinson, D K; Bromet, E J

    1983-08-01

    The mental health of 104 nuclear workers at the Three Mile Island plant was compared with that of 122 workers from another nuclear plant and 151 workers from two coal-fired generating plants. The coal-fired plant workers were somewhat more symptomatic than the nuclear plant workers. Assessments of work environments showed that the coal-fired plant workers perceived less stress but more problems with workplace exposures than the nuclear plant workers. Negative perceptions of work and marital stress were both strongly and independently related to mental distress. Overall, the results suggest that the Three Mile Island accident did not engender long-term psychological difficulties in workers evaluated 2.5 years after the accident. PMID:6635612

  13. Exergy efficiency of small coal-fired power plants as a criterion of their wide applicability

    SciTech Connect

    O.V. Afanas'eva; G.R. Mingaleeva

    2009-02-15

    The applicability of small coal-fired power plants as an independent and reliable power supply source was considered. The advantages of using small thermal power plants were given, and the classification characteristics of small coal-fired power plants were put forward. The exergy method was chosen as a versatility indicator for the operating efficiency of a flowsheet in question. The exergy efficiency factor of the flowsheet was 32%. With the manufacture of by-products, such as activated carbons, the exergy efficiency of the flowsheet increased to 35%. The studies undertaken substantiated the wide applicability of small coal-fired power plants for the development of decentralized power supply. 7 refs., 2 tabs.

  14. Dispersion modeling of mercury emissions from coal-fired power plants at Coshocton and Manchester, Ohio

    SciTech Connect

    Lee, S.; Keener, T.C.

    2009-09-15

    Mercury emissions from coal-fired power plants are estimated to contribute to approximately 46% of the total US anthropogenic mercury emissions and required to be regulated by maximum achievable control technology (MACT) standards. Dispersion modeling of mercury emissions using the AERMOD model and the industrial source complex short term (ISCST3) model was conducted for two representative coal-fired power plants at Coshocton and Manchester, Ohio. Atmospheric mercury concentrations, dry mercury deposition rates, and wet mercury deposition rates were predicted in a 5 x 5 km area surrounding the Coonesville and JM Stuart coal-fired power plants. In addition, the analysis results of meteorological parameters showed that wet mercury deposition is dependent on precipitation, but dry mercury deposition is influenced by various meteorological factors. 8 refs., 5 figs., 3 tabs.

  15. Coal Fires in the United States: A Case Study in Government Inattention

    NASA Astrophysics Data System (ADS)

    McCurdy, K. M.

    2006-12-01

    Coal fires occur in all coal producing nations. Like most other environmental problems fires are not confined by political boundaries. Important economic coal seams in the United States are found across the Inter-montaine west, the Midwest, and Appalachia. The age of these deposits differs, as does the grade and sulfur content of the coal, the mining techniques utilized for exploitation of this resource, and the markets in which the coal is traded. Coal fires are ordinary occurrences under extraordinary conditions. Every coal bed exposed in an underground or surface mine has the potential to ignite. These fires are spread thinly over the political geography and over time, so that constituencies rarely coalesce to petition government to address the coal fire problem. Coal fires produce serious problems with long term consequences for society. They threaten mine safety, consume a non-renewable resource, and produce toxic gases with serious health effects for local populations. Additionally, as coal production in the developing world intensifies, these problems worsen. The lack of government attention to coal fires is due to the confluence of at least four independent political factors: 1) The separated powers, federated system in which decisions in the United States are made; 2) Low levels of political energy available in Congress to be expended on coal fires, measured by the magnitude of legislative majorities and seniority; 3) The mid-twentieth century model of scientific and technical information moving indirectly to legislators through the bureaucratic agencies; 4) The chronic and diffuse nature of fires across space and time.

  16. Technical progress report for the Magnetohydrodynamics Coal-Fired Flow Facility: October 1, 1992--December 31, 1992

    SciTech Connect

    Not Available

    1993-06-01

    Progress is reported on a multitask contract to develop technology for steam bottoming cycle of a Combined Cycle MHD Steam Power Plant. The report describes a 314 hour proof-of-concept (POC) test completed during the quarter. Results include secondary combustion and effect of potassium on the light-off temperature, fouling of heat transfer surfaces, particulate clean-up device performance and advanced diagnostic system performance. Test results on ceramic materials and tubes directed toward the development of a high temperature recuperative air heater are summarized. Results of data analysis of previous tests that are reported include the continuing analysis of tube materials that were exposed to 1500 and 2000 hours of eastern coal fired operation during the previously completed 2000 hour POC test series on eastern, high sulfur coal.

  17. Urea injection NO sub X removal on a 325 MW brown coal-fired electric utility boiler in West Germany

    SciTech Connect

    Negrea, S.; Jones, D.G. ); Rose, G. ); Smith, R.A.; Shimoto, G.H. )

    1990-01-01

    An advanced urea injection system for NO{sub x} control has been installed and is providing compliance with 200 mg/Nm3 (i.e., about 100 ppm) regulatory requirements on a 325 MW brown coal-fired Block C Offleben boiler operated by Braunschweigische Kohlen-Bergwerke AG (BKB), a Wester German electric utility company. The boiler is part of BKB's Offleben plant, located near Hannover on the border with East Germany. This paper concludes that proper urea injection system design (i.e., injection nozzle parameters and nozzle locations), combined with proper operation and adjustment of automatic load-following control, has provided BKB with a reliable means of compliance with NO{sub x} control regulations. Of particular importance in this application was achieving low levels of NH{sub 3} slip, which would have otherwise combined with sulfur oxides, causing deposits and/or air preheater fouling.

  18. Electrical resistivity of coal-bearing rocks under high temperature and the detection of coal fires using electrical resistance tomography

    NASA Astrophysics Data System (ADS)

    Shao, Zhenlu; Wang, Deming; Wang, Yanming; Zhong, Xiaoxing; Tang, Xiaofei; Xi, Dongdong

    2016-02-01

    Coal fires are severe hazards to environment, health and safety throughout the world. Efficient and economical extinguishing of these fires requires that the extent of the subsurface coal fires should be delineated. Electrical and electromagnetic methods have been used to detect coal fires in recent years. However, the resistivity change of coal-bearing rocks at high temperature is rarely investigated. The resistivity characteristics of coal fires at different temperatures and depths are seldomly researched as well. In this paper, we present the results of measurements of several coal-bearing rocks' resistivity and permeability under high temperature. Two major causes for the change in resistivity with increasing temperature are recognized, there are the increase of charge carriers and thermal fracturing, of which the first one is probably the dominant cause. A set of 2-D simulations is carried out to compare the relation of resolution and efficiency of coal fires detection to temperature and depth when adopting the electrical resistance tomography. The simulation results show that the resolution and efficiency decrease with the decrease of temperature and the increase of depth. Finally, the electrical resistance tomography is used to delineate coal fires in the Anjialing Open Pit Mine. Most low-resistivity regions are verified as coal-fire areas according to the long-term monitoring of borehole temperature. The results indicate that the electrical resistance tomography can be used as a tool for the detection of coal fires.

  19. Prediction of the furnace heat absorption by utilizing thermomechanical analysis for various kinds of coal firing

    SciTech Connect

    Ishinomori, T.; Watanabe, S.; Kiga, T.; Wall, T.F.; Gupta, R.P.; Gupta, S.K.

    1999-07-01

    In order to predict the furnace heat absorption, which is sensitive to coal properties, an attempt to make a model universally applicable for any kind of pulverized coal fired boiler is in progress. First of all, the heat absorption rates on to furnace wall were surveyed for 600MWe pulverized coal fired boiler, and they were ranked into four levels by indicating a furnace heat absorption index (FHAI). Some ash composition is relatively well related to the FHAI, while a new index from thermomechanical analysis (TMA) offers a good prediction of the furnace heat absorption.

  20. Optimization of high efficiency and low pollution of coal fired boilers for new and retrofit applications

    SciTech Connect

    Kaneko, S.; Kinoshita, M.; Morii, A.

    1994-12-31

    The Japanese government regulation of NOx emissions from thermal power stations has been amended four times since it was first introduced in 1973 and has become more strict each time as shown. Especially in the last decade, the regulation on pulverized coal firing has been strengthened, and a low NOx level close to that of oil firing is now being required. Reduction of NOx emissions generally meant a decrease of combustion efficiency, as has been the case for cars. In coal fired units, reducing NOx emissions caused an increase of unburnt carbon and resulted in a decrease of efficiency of the unit.

  1. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1993-01-29

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, a majority of the effort was spent relining the separator/reservoir and the cyclone melter. The relinings were completed, the cyclonemelter was reinstalled, and the test system was returned to operational status. The wet ESP was delivered and placed on its foundation. The focus during the upcoming months will be completing the integration ofthe wet ESP and conducting the first industrial proof-of-concept test. The other system modifications are well underway with the designs of the recuperator installation and the batch/coal feed system progressing smoothly. The program is still slightly behind the original schedule but it is anticipated that it will be back on schedule by the end of the year. The commercialization planning is continuing with the identification of seven potential near-term commercial demonstration opportunities.

  2. Development of technical solutions on a coal-fired boiler for a power plant unit of 800 MW with steam parameters of 35 MPa and 700/720°C

    NASA Astrophysics Data System (ADS)

    Shvarts, A. L.; Verbovetsky, E. Kh.; Somova, E. V.; Smolin, A. V.

    2015-12-01

    Development of a coal-fired boiler for a power plant unit of 800 MW with advanced ultra-supercritical steam parameters of 35 MPa and 700/720°C is presented. The main technical solutions providing the reliability, profitability, and low emissions of harmful substances in the atmosphere are given. The fuel is the black coal of (Taldinskoye field, Kuznetsk basin). The gross efficiency of the boiler is 94%. The U-shaped configuration of a boiler is chosen, which allows the reduction of the capital expenditure for steam turbine piping made of expensive nickel alloys. The horizontal connection flue of the boiler, where the primary and reheat steam screens are located, is equipped with two cold funnels. The upper section of the convection shaft is separated with a vertical screen wall into two parallel "split tail" flues, which allows one to control the reheat steam temperature by redistributing the flue gas between the gas flues. The URS screens are two-stage with a lifting motion of the medium and a partial bypassing of the first stage. The lower radiant section is two-stage. To reduce the temperature of screen walls at the fire chamber outlet, the lowering motion of the working medium and combustion gases is used. The hydrodynamics of the screens with the lowering motion of the medium for preventing the aperiodic instability in the start regimes is analyzed. Besides the stepwise combustion of coal dust providing the improved environmental parameters, the boiler plant is equipped with a selective catalytic reduction (SCR) system, an ash collector (an electric filter combined with a filter bag), and a desulphurization device.

  3. Innovative Clean Coal Technology (ICCT): 500-MW demonstration of advanced wall-fired cmbustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Field chemical emissions monitoring, Overfire air and overfire air/low NO{sub x} burner operation: Final report

    SciTech Connect

    1993-12-31

    This report summarizes data gathered by Radian Corporation at a coal-fired power plant, designated Site 16, for a program sponsored by the United States Department of Energy (DOE), Southern Company Services (SCS), and the Electric Power Research Institute (EPRI). Concentrations of selected inorganic and organic substances were measured in the process and discharge streams of the plant operating under two different types of combustion modifications: overfire air (OFA) and a combination of overfire air with low-NO{sub x} burners (OFA/LNB). Information contained in this report will allow DOE and EPRI to determine the effects of low-NO{sub x} modifications on plant emissions and discharges. Sampling was performed on an opposed wall-fired boiler burning medium-sulfur bituminous coal. Emissions were controlled by electrostatic precipitators (ESPs). The testing was conducted in two distinct sampling periods, with the OFA test performed in March of 1991 and the OFA/LNB test performed in May of 1993. Specific objectives were: to quantify emissions of target substances from the stack; to determine the efficiency of the ESPs for removing the target substances; and to determine the fate of target substances in the various plant discharge streams.

  4. Commercialization of coal-fired diesel engines for cogeneration and non-utility power markets

    SciTech Connect

    Wilson, R.P.; Rao, K.; Benedek, K.R.; Itse, D.; Parkinson, J.; Kimberley, J.; Balles, E.N.; Benson, C.E.; Smith, C.

    1992-01-01

    The primary objective of this METC project is to established practical, durable components compatible with clean coal slurry fuel and capable of low emissions. The components will be integrated into a coal power system for a 100-hr proof-of-concept test. The goal of this program is to advance the stationary coal-fueled diesel engine to the next plateau of technological readiness, and thus provide the springboard to commercialization.

  5. Commercialization of coal-fired diesel engines for cogeneration and non-utility power markets

    SciTech Connect

    Wilson, R.P.; Rao, K.; Benedek, K.R.; Itse, D.; Parkinson, J.; Kimberley, J.; Balles, E.N.; Benson, C.E.; Smith, C.

    1992-12-31

    The primary objective of this METC project is to established practical, durable components compatible with clean coal slurry fuel and capable of low emissions. The components will be integrated into a coal power system for a 100-hr proof-of-concept test. The goal of this program is to advance the stationary coal-fueled diesel engine to the next plateau of technological readiness, and thus provide the springboard to commercialization.

  6. PRELIMINARY ENVIRONMENTAL ASSESSMENT OF COAL-FIRED FLUIDIZED-BED COMBUSTION SYSTEMS

    EPA Science Inventory

    The report evaluates potential pollutants which could be generated in coal-fired fluidized-bed combustion (FBC) processes. The primary emphasis is on organic compounds, trace elements, inorganic compounds (other than SO2 and Nox), and particulates. Using available bench scale or ...

  7. ICE FOG ABATEMENT AND POLLUTION REDUCTION AT A SUBARCTIC COAL-FIRED HEATING PLANT

    EPA Science Inventory

    An experimental cooler-condenser system was constructed at the coal-fired heating and electric plant on the Fairbanks campus of the University of Alaska to evaluate its potential to reduce ice fog and other pollutant stack emissions in a subarctic environment. This experiment adv...

  8. FUNDAMENTAL SCIENCE AND ENGINEERING OF MERCURY CONTROL IN COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper discusses the existing knowledge base applicable to mercury (Hg) control in coal-fired boilers and outlines the gaps in knowledge that can be filled by experimentation and data gathering. Mercury can be controlled by existing air pollution control devices or by retrofit...

  9. MENU OF NOX EMISSION CONTROL OPTIONS FOR COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper reviews NOx control options for coal-fired electric utility boilers. (NOTE: Acid Rain NOx regulations, the Ozone Transport Commission's NOx Budget Program, revision of the New Source Performance Standards (NSPS) for NOx emissions from utility sources, and Ozone Transpor...

  10. COMBUSTION MODIFICATION NOX CONTROLS FOR UTILITY BOILERS. VOLUME I: TANGENTIAL COAL-FIRED UNIT FIELD TEST

    EPA Science Inventory

    The report gives results of an environmental assessment field testing program on a tangential-coal-fired utility boiler. The aim of the program was to measure multimedia emissions changes as a result of applying combustion modification NOx control. Emissions of trace elements, or...

  11. CHARACTERIZATION AND MANAGEMENT OF RESIDUES FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The U.S. Environmental Protection Agency (EPA) determined on December 15, 2000, that regulations are needed to control the risks of mercury air emissions from coal-fired power plants. The thrust of these new regulations is to remove mercury from the air stream of fossil-fuel-fire...

  12. EFFECTS OF A 'CLEAN' COAL-FIRED POWER GENERATING STATION ON FOUR COMMON WISCONSIN LICHEN SPECIES

    EPA Science Inventory

    Algal plasmolysis percentages and other morphological characteristics of Parmelia bolliana, P. caperata, P. rudecta, and Physicia millegrana were compared for specimens growing near to and far from a rural coal-fired generating station in south central Wisconsin. SO2 levels were ...

  13. COST OF SELECTIVE CATALYTIC REDUCTION (SCR) APPLICATION FOR NOX CONTROL ON COAL-FIRED BOILERS

    EPA Science Inventory

    The report provides a methodology for estimating budgetary costs associ-ated with retrofit applications of selec-tive catalytic reduction (SCR) technology on coal-fired boilers. SCR is a post-combustion nitrogen oxides (NOX) con-trol technology capable of providing NOX reductions...

  14. NOVEL MERCURY OXIDANT AND SORBENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The authors have successfully developed novel efficient and cost-effective sorbent and oxidant for removing mercury from power plant flue gases. These sorbent and oxidant offer great promise for controlling mercury emissions from coal-fired power plants burning a wide range of c...

  15. Nitrogen oxides emission control options for coal-fired electric utility boilers.

    PubMed

    Srivastava, Ravi K; Hall, Robert E; Khan, Sikander; Culligan, Kevin; Lani, Bruce W

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at >150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/10(6) Btu. PMID:16259432

  16. Coal-fired plant meets strict standards from air to aesthetics. [New York

    SciTech Connect

    Not Available

    1985-04-01

    The 625 MW coal-fired Somerset power station in New York State is the first plant to be constructed and operated under new, strict siting laws. More than one-third of the capital cost was required for environmental controls, and these are outlined.

  17. EPA Research Highlights: Minimizing SO3 Emissions from Coal-Fired Power Plants

    EPA Science Inventory

    There have been substantial reductions in emissions of particulate matter, nitrogen oxides, and sulfur dioxide through the application of control technologies and strategies. The installation of control technologies has added to the complexity of coal-fired boilers and their ope...

  18. CHARACTERIZATION OF EMISSIONS OF PAH'S (POLYNUCLEAR AROMATIC HYDROCARBON) FROM RESIDENTIAL COAL-FIRED SPACE HEATERS

    EPA Science Inventory

    The paper gives results of a joint emissions testing and analysis program--the U.S. EPA and the State of Vermont--to determine polynuclear aromatic hydrocarbon (PAH), particulate, sulfur dioxide (SO2), and carbon monoxide (CO) emissions from two coal-fired residential space heate...

  19. NOVEL ECONOMICAL HG(0) OXIDATION REAGENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED BOILERS

    EPA Science Inventory

    The authors have developed a novel economical additive for elemental mercury (Hg0) removal from coal-fired boilers. The oxidation reagent was rigorously tested in a lab-scale fixed-bed column with the Norit America's FGD activated carbon (DOE's benchmark sorbent) in a typical PRB...

  20. Evaluating the fate of metals in air pollution control residues from coal-fired power plants

    EPA Science Inventory

    Changes in air pollution control at coal-fired power plants are shifting mercury (Hg) and other metals from the flue gas at electric utilities to the coal ash. This paper presents data from the characterization of73 coal combustion residues (CCRs) evaluating the composition and c...

  1. Defeat the dragon: coal fires between self ignition and fire fighting

    SciTech Connect

    Manfred W. Wuttke; Stefan Wessling; Winfried Kessels

    2007-01-15

    Spontaneous coal fires in near surface coal seams are a worldwide recognized problem. They are destroying coal resources and emit climate relevant gases both in considerable amounts. While the extinction of such fires is a most desirable goal, the estimation of the actual input of greenhouse gases into the atmosphere is of great interest especially in the context of the Kyoto protocol as such values are needed as baseline for the Clean Development Mechanism (CDM) policies. Under the framework of the Sino-German coal-fire research project we are developing numerical models of such coal fires for the operational use in fire fighting campaigns. Based on our understanding of the governing physical and chemical processes that are relevant for the whole combustion process we simulate the coal fire spreading along the seams for typical situations. From these scenario calculations we deduce information needed to support the CDM baseline estimation and to assess the progress of fire extinguishing efforts like water injection and surface covering to dissipate the heat and suffocate the fire. We present case studies using the finite-element-code ROCKFLOW applied to realistic geometries based on field observations in the Shenhua Group Coal Mining Area Wuda (Inner Mongolia, PR China).

  2. FLUE GAS DESULFURIZATION SYSTEM CAPABILITIES FOR COAL-FIRED STEAM GENERATORS. VOLUME II. TECHNICAL REPORT

    EPA Science Inventory

    The report discusses the availability of technology for reducing SO2 emissions from coal-fired steam generators using flue gas desulfurization (FGD) systems. Foreign and domestic lime, limestone, double alkali, magnesium slurry, and Wellman-Lord FGD systems are described, and the...

  3. FLUE GAS DESULFURIZATION SYSTEM CAPABILITIES FOR COAL-FIRED STEAM GENERATORS. VOLUME I. EXECUTIVE SUMMARY

    EPA Science Inventory

    The report discusses the availability of technology for reducing SO2 emissions from coal-fired steam generators using flue gas desulfurization (FGD) systems. Foreign and domestic lime, limestone, double alkali, magnesium slurry, and Wellman-Lord FGD systems are described, and the...

  4. UNIVERSITY OF WASHINGTON ELECTROSTATIC SCRUBBER TESTS AT A COAL-FIRED POWER PLANT

    EPA Science Inventory

    The report gives results of tests of a 1700 cu m/hr University of Washington Electrostatic Spray Scrubber pilot plant on a coal-fired boiler to demonstrate its effectiveness for controlling fine particle emissions. The multiple-pass, portable pilot plant combines oppositely charg...

  5. ANALYSIS OF LOW NOX OPERATION OF TWO PULVERIZED-COAL FIRED UTILITY BOILERS

    EPA Science Inventory

    The report gives results of a review of the operation of two pulverized-coal-fired utility boilers subject to the 1971 New Source Performance Standard, to determine if other boilers could adopt a similar mode of operation to reduce nitrogen oxide (NOx) emissions. These two boiler...

  6. EVALUATION OF LONG-TERM NOX REDUCTION ON PULVERIZED-COAL-FIRED STEAM GENERATORS

    EPA Science Inventory

    The report gives results of analyzing long-term nitrogen oxide (NOx) emission data from eight pulverized-coal-fired steam generators, for the purpose of quantifying the effectiveness of various combustion modifications. All boilers, but one, were modified to reduce NOx emissions....

  7. CONTROL OF NOX EMISSIONS FROM U.S. COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper discusses the control of nitrogen oxide (NOx) emissions from U.S. coal-fired electric utility boilers. (NOTE: In general, NOx control technologies are categorized as being either primary or secondary control technologies. Primary technologies reduce the amount of NOx pr...

  8. Control of mercury emissions from coal fired electric uitlity boilers: An update

    EPA Science Inventory

    Coal-fired power plants in the U.S. are known to be the major anthropogenic source of domestic mercury emissions. The Environmental Protection Agency (EPA) has recently proposed to reduce emissions of mercury from these plants. In March 2005, EPA plans to promulgate final regulat...

  9. CAPSULE REPORT: PARTICULATE CONTROL BY FABRIC FILTRATION ON COAL-FIRED INDUSTRIAL BOILERS

    EPA Science Inventory

    Interest in fabric filtration for boiler particulate control has increased due to the conversion of oil- and gas- to coal-fired boilers and the promulgation of more stringent particulate emission regulations. his report describes the theory, applications, performance, and economi...

  10. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    EPA Science Inventory

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...