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Sample records for al alloy produced

  1. Effect of boron in Fe 70 Al 30 nanostructured alloys produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Rico, M. M.; Pérez Alcázar, G. A.; Greneche, J. M.

    2013-04-01

    The substitution of aluminum by boron in the Fe70Al30 system prepared by high energy ball milling is studied when the B content ranged from 0 up to 20 at. %, and the milling times were 24, 48 and 72 h. X-ray diffraction (XRD) patterns of Fe70Al30 showed a predominant bcc structural phase with a lattice parameter larger than that of α-Fe. A second (tetragonal) phase arose with the addition of boron. It is associated to the existence of (Fe, Al)2B, although the values of the lattice parameters are slightly different from those found in the literature. This phase shows high stability; its lattice parameters and the Mössbauer parameters do not show notable variations, either with milling time or composition. It was also evidenced that an increase of boron content and of milling time produced a decrease of the lattice parameter of the Fe-Al bcc structure. This is in agreement with the small atomic radius of boron in comparison with that of aluminum. This also allows boron to occupy interstitial sites in the lattice, increasing the grain size and giving rise to the ductile character of the alloy. On the other hand, 300 K transmission Mössbauer spectra (TMS) were fitted, for low boron concentrations (<8 at.%), with a hyperfine field distribution (HFD) associated with the bcc phase. For high boron content (≥8 at.%), a magnetic component related to the tetragonal phase is added and its broadened lines are attributed to the disordered character of Fe2B, probably induced by the milling process.

  2. Effect of boron in Fe 70 Al 30 nanostructured alloys produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Rico, M. M.; Pérez Alcázar, G. A.; Greneche, J. M.

    2014-01-01

    The substitution of aluminum by boron in the Fe70Al30 system prepared by high energy ball milling is studied when the B content ranged from 0 up to 20 at. %, and the milling times were 24, 48 and 72 h. X-ray diffraction (XRD) patterns of Fe70Al30 showed a predominant bcc structural phase with a lattice parameter larger than that of α-Fe. A second (tetragonal) phase arose with the addition of boron. It is associated to the existence of (Fe, Al)2B, although the values of the lattice parameters are slightly different from those found in the literature. This phase shows high stability; its lattice parameters and the Mössbauer parameters do not show notable variations, either with milling time or composition. It was also evidenced that an increase of boron content and of milling time produced a decrease of the lattice parameter of the Fe-Al bcc structure. This is in agreement with the small atomic radius of boron in comparison with that of aluminum. This also allows boron to occupy interstitial sites in the lattice, increasing the grain size and giving rise to the ductile character of the alloy. On the other hand, 300 K transmission Mössbauer spectra (TMS) were fitted, for low boron concentrations (<8 at.%), with a hyperfine field distribution (HFD) associated with the bcc phase. For high boron content (≥8 at.%), a magnetic component related to the tetragonal phase is added and its broadened lines are attributed to the disordered character of Fe2B, probably induced by the milling process.

  3. Microstructure and mechanical behaviour of Ti-6Al-7Nb alloy produced by selective laser melting

    SciTech Connect

    Chlebus, Edward; Kuznicka, Bogumila Kurzynowski, Tomasz; Dybala, Bogdan

    2011-05-15

    Selective laser melting (SLM) is an advanced manufacturing technology providing alternative method of producing complex components directly from 3D computer models. The purpose of this work is to determine the influence of the SLM manufacturing strategy on mechanical properties and microstructure of the as-built Ti-Al-Nb alloy. Specimens of Ti-6Al-7Nb were produced in three versions of the specimen axis orientation with respect to its build direction. Mechanical characteristics of the alloy were determined by tensile and compression testing, as well as hardness measurements. Microstructures were characterised utilising optical microscopy, scanning electron microscopy and X-ray diffraction analysis. It was found that the as-built Ti-6Al-7Nb alloy has microstructure of {alpha}' martensite hardened by dispersive precipitates of the second phase, which results in higher tensile and compressive strengths, but lower ductility in comparison to those of an alloy manufactured by conventional methods. The layered microstructure of the material gives it a significant anisotropy of Young's modulus, moderate anisotropy of mechanical properties, but strong anisotropy of sensitivity to the build porosity. The paper develops understanding of the relationships between the strategy of layered manufacturing of the Ti-6Al-7Nb alloy and its microstructural and mechanical characteristics. This is important for future applications of the SLM technology for producing Ti-6Al-7Nb parts, e.g. the custom medical implants. - Research Highlights: {yields} The as-built SLM Ti-6Al-7Nb alloy has a layered microstructure of {alpha}' martensite. {yields} Size and orientation of the {alpha}' plates are determined by the SLM building strategy. {yields} The layered microstructure gives the alloy an anisotropy of Young's modulus. {yields} The building strategy influences anisotropy of material sensitivity to the built porosity.

  4. Al-Fe-Zr alloys for high temperature applications produced by rapid quenching from the melt

    SciTech Connect

    Okazaki, K.; Skinner, D.J.

    1984-09-01

    The melt-spinning technique to produce microstructure for high temperature-high strength Al-Fe-Zr alloys, meeting aerospace structural requirements, is presented, including the investigations for the improvement of the thermal stability of iron aluminide dispersoids by addition of Zr. The alloys containing about 27 to 30 percent volume fraction of dispersoids would be the optimum to meet the requirements from the strength and ductility viewpoint. The thermal stability of the alloys was determined by measuring the microvickers hardness on the isochronally annealed ribbons. 9 references.

  5. Properties of High Volume Fraction Fly Ash/Al Alloy Composites Produced by Infiltration Process

    NASA Astrophysics Data System (ADS)

    Kountouras, D. T.; Stergioudi, F.; Tsouknidas, A.; Vogiatzis, C. A.; Skolianos, S. M.

    2015-09-01

    In the present study, pressure infiltration is employed to synthesize aluminum alloy 7075-fly ash composites. The microstructure and chemical composition of the fly ash and the produced composite material was examined using optical and scanning electron microscopy, as well as x-ray diffraction. Several properties of the produced composite material were examined and evaluated including macro-hardness, wear, thermal expansion, and corrosion behavior. The wear characteristics of the composite, in the as-cast conditions, were studied by dry sliding wear tests. The corrosion behavior of composite material was evaluated by means of potentiodynamic corrosion experiments in a 3.5 wt.% NaCl solution. The composite specimens exhibit a homogeneous distribution of fly ash particles and present enhanced hardness values, compared to the matrix material. The high volume fraction of the fly ash reinforcement (>40%) in the composite material led to increased wear rates, attributed to the fragmentation of the fly ash particles. However, the presence of fly ash particles in the Al alloy matrix considerably decreased the coefficiency of thermal expansion, while resulting in an altered corrosion mechanism of the composite material with respect to the matrix alloy.

  6. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  7. Structure and hot hardness of RuAl-based alloys produced by reactive sintering using hot isostatic pressing

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Morozov, A. E.; Padalko, A. G.; Drozdov, A. A.

    2008-04-01

    The structure and hot hardness (at temperatures up to 1100°C) of RuAl-based powder alloys with 1 3 at % Ni, Mo, Re, or Ru are studied. The alloys are produced by the reactive sintering of cold-compacted bars and subsequent threefold isostatic pressing with intermediate annealing at 1500°C performed after the first hot isostatic pressing. The samples have a residual pore content of 1 2.5 vol % and are characterized by a micrononuniform distribution of base and alloying elements. The alloys with refractory metals, such as Re, Mo, or Ru, are found to have the maximum hardness at all temperatures under study. At low temperatures, the effect is more substantial; the hardness of the Re-containing alloys exceeds that of the other alloys by a factor of 1.3 3.6. The increase in the hardness related to solid-solution alloying becomes more substantial owing to the microinhomogeneity of the sintered powder alloys and weakens because of microporosity. Recommendations that allow the uniformity of the distribution of the base and alloying elements to be increased are given.

  8. Effects of Al-5Ti-1B master alloy on the microstructural evaluation of a highly alloyed aluminum alloy produced by SIMA process

    SciTech Connect

    Alipour, M.; Emamy, M.; Azarbarmas, M.; Karamouz, M.

    2010-06-15

    This study was undertaken to investigate the influence of Al-5Ti-1B master alloy on the structural characteristics of Al-12Zn-3 Mg-2.5Cu aluminum alloy. The optimum amount of Ti containing master alloy for proper grain refining was selected as 6 wt.%. A modified strain-induced, melt-activated (SIMA) process for semi-solid processing of alloys was proposed. In order to examine the effectiveness of the modified SIMA process, the recrystallized microstructures of the Al alloy (Al-12Zn-3 Mg-2.5Cu) prepared by the modified SIMA processes were macroscopically. The modified SIMA process employed casting, warm multi-forging, recrystallization and partial melting instead of the conventional process. Reheating condition to obtain a fine globular microstructure was optimized. The microstructure evolution of reheated Al-12Zn-3 Mg-2.5Cu aluminum alloy was characterized by SEM (Scanning electron microscopy) and optical microscopy. In this study the relation between the induced strain with size and shape of grain size has been studied. Results indicated that with the increase of strain sphericity of particles, their size decreases and sphericity takes place in less reahiting time.

  9. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

    SciTech Connect

    Tammy J. Harrell; Troy D. Topping; Haiming Wen; Tao Hu; JULIE M. SCHOENUNG; ENRIQUE J. LAVERNIA

    2014-12-01

    Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure (e.g., 100’s nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP’ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 µm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

  10. Mechanical Strength and Failure Characteristics of Cast Mg-9 pctAl-1 pctZn Alloys Produced by a Heated-Mold Continuous Casting Process: Tensile Properties

    NASA Astrophysics Data System (ADS)

    Okayasu, Mitsuhiro; Takeuchi, Shuhei; Ohfuji, Hiroaki

    2014-11-01

    The mechanical properties and failure characteristics of a cast Mg alloy (AZ91: Mg-Al8.9-Zn0.6-Mn0.2) produced by a heated-mold continuous casting process (HMC) are investigated. In a modification of the original HMC process, the cooling of the liquid alloy by direct water spray is carried out in an atmosphere of high-purity argon gas. The HMC-AZ91 alloy exhibits excellent mechanical properties (high strength and high ductility) that are about twice as high as those for the same alloy produced by conventional gravity casting. The increased material strength and ductility of the HMC sample are attributed to nanoscale and microscale microstructural characteristics. The fine grains and tiny spherical eutectic structures ( e.g., Mg17Al12 and Al6Mn) distributed randomly in the matrix of the HMC alloy result in resistance to dislocation movement, leading to high tensile strength. Basal slip on (0001) planes in the relatively organized crystal orientation of the HMC alloy, as well as grain boundary sliding through tiny spherical eutectic structures, results in high ductility. Details of the failure mechanism under static loading in the HMC alloy are also discussed using failure models.

  11. Effect of milling time and CNT concentration on hardness of CNT/Al{sub 2024} composites produced by mechanical alloying

    SciTech Connect

    Perez-Bustamante, R.; Perez-Bustamante, F.; Estrada-Guel, I.; Licea-Jimenez, L.; Miki-Yoshida, M.; Martinez-Sanchez, R.

    2013-01-15

    Carbon nanotube/2024 aluminum alloy (CNT/Al{sub 2024}) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al{sub 4}C{sub 3}) crystals in the Al matrix. The formation of Al{sub 4}C{sub 3} was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al{sub 4}C{sub 3} in the aluminum alloy matrix. - Highlights: Black-Right-Pointing-Pointer The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. Black-Right-Pointing-Pointer Composites were microstructural and mechanically evaluated after sintering condition. Black-Right-Pointing-Pointer The greater the CNT concentration, the greater the hardness of the composites. Black-Right-Pointing-Pointer Higher hardness in composites is achieved at 20 h of milling. Black-Right-Pointing-Pointer The formation of Al{sub 4}C{sub 3} does not present a direct relationship with the milling time.

  12. Analysis and Evaluation of Novel Al-Mg-Sc-Zr Aerospace Alloy Strip Produced Using the Horizontal Single Belt Casting (HSBC) Process

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Celikin, Mert; Isac, Mihaiela; Guthrie, Roderick I. L.

    2015-04-01

    Horizontal single belt casting (HSBC) is a near net shape casting process in which molten metal is directly cast into thin strips, at high cooling rates (order of several 100 °C/s), with the potential for high volume, friction free, continuous production of metal strips. This casting process was used in the present work to produce strips of Al-Mg alloys in the AA5000 series, with additions of Sc and Zr. Such aluminum alloys show exceptional potential as a structural material for transportation/aerospace applications. To demonstrate the suitability of the HSBC process to manufacture competitive strip products of Al-Mg-Sc-Zr, the mechanical properties and microstructures of the strips produced using the HSBC process were compared with conventionally cast products. The effects of annealing on the mechanical properties of the strip-cast Al-Mg-Sc-Zr alloys were also investigated.

  13. Mechanical properties of NiAl-Y2O3-based powdered alloys produced by directional recrystallization

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Skachkov, O. A.; Drozdov, A. A.; Morozov, A. E.; Pozharov, S. I.

    2014-03-01

    The mechanical properties of NiAl-Y2O3-based powdered composite alloys (0.5-7.5 vol %), including those with an NiAl intermetallic matrix alloyed with 0.5 wt % Fe and 0.1 wt % La have been studied. Structures with various aspect ratios (AR, the ratio of the grain length to the grain diameter) are formed using deformation and subsequent annealing. A combination of the optimum amount of strengthening phase (2.5 vol % Y2O3) and a quasi-single-crystalline structure with a sharp axial texture with the (100) main orientation and AR ≈ 20-40 provides the maximum short-term strength and life at temperatures up to 1400-1500°C. An NiAl-Y2O3 alloy (2.5 vol %) has the best strength properties among all known nickel superalloys at temperatures higher than 1200°C and can operate under moderate loads at temperatures higher than the working temperatures of nickel superalloys (by 100-400°C) and their melting points. Additional alloying with 10 wt % Co and 2 wt % Nb makes it possible to increase the ultimate tensile strength of an intermetallic NiAl matrix at 1100°C by a factor of 1.3-1.4.

  14. Oxynitrided Surface Layer Produced On Ti6Al4V Titanium Alloy Under Low Temperature Glow Discharge Conditions For Medical Applications

    NASA Astrophysics Data System (ADS)

    Wierzchon, T.; Ossowski, M.; Borowski, T.; Morgiel, J.; Czarnowska, E.

    2011-01-01

    In spite that titanium oxides increase biocompatibility of titanium implants but their functional life is limited due to the problems arising from brittles and metalosis. Therefore technology, that allow to produce composite surface layer with controlled microstructure, chemical and phase composition and surface morphology on titanium alloy and eliminates the oxides disadvantages has been existing till now is searched. The requirements of titanium and its alloys implants can be fulfill by the low—temperature glow discharge assisted oxynitriding. The paper describes the surface layer of TiO2+TiN+Ti2N+αTi(N) type produced at temperature 680° C that preserves mechanical properties of titanium alloy Ti6Al4V. Characteristics of produced diffusion multi-phase surface layers in range of phase composition, microstructure (SEM, TEM, XRD) and its properties, such as frictional wear resistance are presented. The biological properties in dependency to the applied sterilization method are also analyzed. Properties of produced surface layers are discussed with reference to titanium alloy. The obtained data show that produced surface layers improves titanium alloy properties both frictional wear and biological. Preliminary in vitro examinations show good biocompatibility and antithrombogenic properties.

  15. Oxynitrided Surface Layer Produced On Ti6Al4V Titanium Alloy Under Low Temperature Glow Discharge Conditions For Medical Applications

    SciTech Connect

    Wierzchon, T.; Ossowski, M.; Borowski, T.; Morgiel, J.; Czarnowska, E.

    2011-01-17

    In spite that titanium oxides increase biocompatibility of titanium implants but their functional life is limited due to the problems arising from brittles and metalosis. Therefore technology, that allow to produce composite surface layer with controlled microstructure, chemical and phase composition and surface morphology on titanium alloy and eliminates the oxides disadvantages has been existing till now is searched. The requirements of titanium and its alloys implants can be fulfill by the low-temperature glow discharge assisted oxynitriding.The paper describes the surface layer of TiO{sub 2}+TiN+Ti{sub 2}N+{alpha}Ti(N) type produced at temperature 680 deg. C that preserves mechanical properties of titanium alloy Ti6Al4V. Characteristics of produced diffusion multi-phase surface layers in range of phase composition, microstructure (SEM, TEM, XRD) and its properties, such as frictional wear resistance are presented. The biological properties in dependency to the applied sterilization method are also analyzed.Properties of produced surface layers are discussed with reference to titanium alloy. The obtained data show that produced surface layers improves titanium alloy properties both frictional wear and biological. Preliminary in vitro examinations show good biocompatibility and antithrombogenic properties.

  16. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-06-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  17. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-04-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  18. Microstructure and magnetic properties of nanostructured (Fe0.8Al0.2)100-xSix alloy produced by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Boukherroub, N.; Guittoum, A.; Laggoun, A.; Hemmous, M.; Martínez-Blanco, D.; Blanco, J. A.; Souami, N.; Gorria, P.; Bourzami, A.; Lenoble, O.

    2015-07-01

    We report on how the microstructure and the silicon content of nanocrystalline ternary (Fe0.8Al0.2)100-xSix powders (x=0, 5, 10, 15 and 20 at%) elaborated by high energy ball milling affect the magnetic properties of these alloys. The formation of a single-phase alloy with body centred cubic (bcc) crystal structure is completed after 72 h of milling time for all the compositions. This bcc phase is in fact a disordered Fe(Al,Si) solid solution with a lattice parameter that reduces its value almost linearly as the Si content is increased, from about 2.9 Å in the binary Fe80Al20 alloy to 2.85 Å in the powder with x=20. The average nanocrystalline grain size also decreases linearly down to 10 nm for x=20, being roughly half of the value for the binary alloy, while the microstrain is somewhat enlarged. Mössbauer spectra show a sextet thus suggesting that the disordered Fe(Al,Si) solid solution is ferromagnetic at room temperature. However, the average hyperfine field diminishes from 27 T (x=0) to 16 T (x=20), and a paramagnetic doublet is observed for the powders with higher Si content. These results together with the evolution of both the saturation magnetization and the coercive field are discussed in terms of intrinsic and extrinsic properties.

  19. Processing and Mechanical Properties of Directionally Solidified NiAl/NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1994-01-01

    Promising creep strengths were found for a directionally solidified NiAl-NiAlTa alloy when compared to other NiAl based intermetallics. The directionally solidified alloy had an off-eutectic composition that resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of the two phase alloy was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Alloying additions that may improve the room temperature toughness by producing multiphase alloys are discussed.

  20. Indium Helps Strengthen Al/Cu/Li Alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  1. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-06-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  2. Ni{sub 3}Al aluminide alloys

    SciTech Connect

    Liu, C.T.

    1993-10-01

    This paper provides a brief review of the recent progress in research and development of Ni{sub 3}Al and its alloys. Emphasis has been placed on understanding low ductility and brittle fracture of Ni{sub 3}Al alloys at ambient and elevated temperatures. Recent studies have resulted in identifying both intrinsic and extrinsic factors governing the fracture behavior of Ni{sub 3}Al alloys. Parallel efforts on alloy design using physical metallurgy principles have led to properties for structural use. Industrial interest in these alloys is high, and examples of industrial involvement in processing and utilization of these alloys are briefly mentioned.

  3. Alloy and method of producing the same

    DOEpatents

    Hufnagel, Todd C.; Ott, Ryan T.; Fan, Cang; Kecskes, Laszlo

    2005-07-19

    In accordance with a preferred embodiment of the invention, an alloy or other composite material is provided formed of a bulk metallic glass matrix with a microstructure of crystalline metal particles. The alloy preferably has a composition of (X.sub.a Ni.sub.b Cu.sub.c).sub.100-d-c Y.sub.d Al.sub.c, wherein the sum of a, b and c equals 100, wherein 40.ltoreq.a.ltoreq.80, 0.ltoreq.b.ltoreq.35, 0.ltoreq.c.ltoreq.40, 4.ltoreq.d.ltoreq.30, and 0.ltoreq.e.ltoreq.20, and wherein preferably X is composed of an early transition metal and preferably Y is composed of a refractory body-centered cubic early transition metal. A preferred embodiment of the invention also provides a method of producing an alloy composed of two or more phases at ambient temperature. The method includes the steps of providing a metastable crystalline phase composed of at least two elements, heating the metastable crystalline phase together with at least one additional element to form a liquid, casting the liquid, and cooling the liquid to form the alloy. In accordance with a preferred embodiment of the invention, the composition and cooling rate of the liquid can be controlled to determine the volume fraction of the crystalline phase and determine the size of the crystalline particles, respectively.

  4. Melting, Processing, and Properties of Disordered Fe-Al and Fe-Al-C Based Alloys

    NASA Astrophysics Data System (ADS)

    Satya Prasad, V. V.; Khaple, Shivkumar; Baligidad, R. G.

    2014-09-01

    This article presents a part of the research work conducted in our laboratory to develop lightweight steels based on Fe-Al alloys containing 7 wt.% and 9 wt.% aluminum for construction of advanced lightweight ground transportation systems, such as automotive vehicles and heavy-haul truck, and for civil engineering construction, such as bridges, tunnels, and buildings. The melting and casting of sound, porosity-free ingots of Fe-Al-based alloys was accomplished by a newly developed cost-effective technique. The technique consists of using a special flux cover and proprietary charging schedule during air induction melting. These alloys were also produced using a vacuum induction melting (VIM) process for comparison purposes. The effect of aluminum (7 wt.% and 9 wt.%) on melting, processing, and properties of disordered solid solution Fe-Al alloys has been studied in detail. Fe-7 wt.% Al alloy could be produced using air induction melting with a flux cover with the properties comparable to the alloy produced through the VIM route. This material could be further processed through hot and cold working to produce sheets and thin foils. The cold-rolled and annealed sheet exhibited excellent room-temperature ductility. The role of carbon in Fe-7 wt.% Al alloys has also been examined. The results indicate that Fe-Al and Fe-Al-C alloys containing about 7 wt.% Al are potential lightweight steels.

  5. Development of ODS-Fe{sub 3}Al alloys

    SciTech Connect

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G.

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  6. Alloying and oxidation of in situ produced core-shell Al@Yb nanoalloy particles--an "on-the-fly" study.

    PubMed

    Zhang, Chaofan; Andersson, Tomas; Mikkelä, Mikko-Heikki; Mårsell, Erik; Björneholm, Olle; Xu, Xiaojun; Tchaplyguine, Maxim; Liu, Zejin

    2014-08-28

    Core-shell-structured nanoalloy particles with an Al-dominated interior covered by few Yb monolayers have been fabricated using a vapor-aggregation method involving magnetron sputtering. The radially segregated structure of the Yb-Al nanoparticles has been disclosed by "on-the-fly" photoelectron spectroscopy monitoring of the nanoparticle beam in Yb 4f and Al 2p electron binding energy regions. Both, the binding energy values and the electron microscopy images taken on the deposited nanoparticles, allow estimating their dimensions to be in the 5-10 nm range. The photoelectron spectroscopy results suggest that in these nanoparticles no trivalent Yb--the typical case for the macroscopic Yb-Al alloy--is present. The oxidation of preformed Yb-Al nanoparticles was successfully attempted, leading to the appearance of divalent Yb surface oxide--in contrast to the bulk macroscopic Yb which is trivalent in the oxide. Our results suggest that at intermediate oxygen exposures "sandwich-like" nanoparticles of YbO/Yb/Al were synthesized. At higher O2 exposures, the oxygen seems to penetrate all the way to the Yb-Al interface. The results of the present study have to be considered when photonic applications of Yb-doped garnet nanoparticles are planned. PMID:25173009

  7. Alloying and oxidation of in situ produced core-shell Al@Yb nanoalloy particles—An “on-the-fly” study

    SciTech Connect

    Zhang, Chaofan; Andersson, Tomas; Björneholm, Olle; Mikkelä, Mikko-Heikki; Tchaplyguine, Maxim E-mail: zejinliu@vip.sina.com; Mårsell, Erik; Xu, Xiaojun; Liu, Zejin E-mail: zejinliu@vip.sina.com

    2014-08-28

    Core-shell-structured nanoalloy particles with an Al-dominated interior covered by few Yb monolayers have been fabricated using a vapor-aggregation method involving magnetron sputtering. The radially segregated structure of the Yb-Al nanoparticles has been disclosed by “on-the-fly” photoelectron spectroscopy monitoring of the nanoparticle beam in Yb 4f and Al 2p electron binding energy regions. Both, the binding energy values and the electron microscopy images taken on the deposited nanoparticles, allow estimating their dimensions to be in the 5–10 nm range. The photoelectron spectroscopy results suggest that in these nanoparticles no trivalent Yb – the typical case for the macroscopic Yb-Al alloy – is present. The oxidation of preformed Yb-Al nanoparticles was successfully attempted, leading to the appearance of divalent Yb surface oxide – in contrast to the bulk macroscopic Yb which is trivalent in the oxide. Our results suggest that at intermediate oxygen exposures “sandwich-like” nanoparticles of YbO/Yb/Al were synthesized. At higher O{sub 2} exposures, the oxygen seems to penetrate all the way to the Yb-Al interface. The results of the present study have to be considered when photonic applications of Yb-doped garnet nanoparticles are planned.

  8. Energetic-particle synthesis of nanocomposite Al alloys

    SciTech Connect

    Follstaedt, D.M.; Knapp, J.A.; Barbour, J.C.; Myers, S.M.; Dugger, M.T.

    1996-11-26

    Ion implantation of O into Al and growth of Al(O) layers using electro-cyclotron resonance plasma and pulsed laser depositions produce composite alloys with a high density of nanometer-size oxide precipitates in an Al matrix. The precipitates impart high strength to the alloy and reduced adhesion during sliding contact, while electrical conductivity and ductility are retained. Implantation of N into Al produces similar microstructures and mechanical properties. The athermal energies of deposited atoms are a key factor in achieving these properties.

  9. NbAl Intelligent Material Through Mechanical Alloying

    SciTech Connect

    Chinniah, K.; Aikra, K.

    2010-03-11

    An intelligent material of Nb-Al composite, is expected to produce intermetallics phase instantaneously upon collision with hypervelocity space debris to stop the crack propagation. Intermetallics-free MA powder with Nb dispersion in Al matrix is targeted. Nb-Al powders are mechanically alloyed using agate media. Mechanical alloying (MA) with agate media produced fine intermetallics-free powder of Nb dispersion in Al matrix. Intermetallics-free critical MA powder curve for agate media were established. The optimum critical agate MA powder of 200 rpm 132 hours had intelligent properties.

  10. Itinerant antiferromagnetism of TiAl alloys

    NASA Astrophysics Data System (ADS)

    Petrişor, T.; Pop, I.; Giurgiu, A.; Farbaş, N.

    1986-06-01

    Magnetic susceptibility measurements of TiAl alloys are reported. Aluminium, by alloying, acts on the Néel temperature of pure titanium giving rise to a complicated phase diagram. A theoretical model, based on the itinerant antiferromagnetism model of chromium is proposed in order to explain the magnetic phase diagram of TiAl alloys. The experimental and theoretical magnetic phase diagram are in good agreement.

  11. Characteristics of Ti(C, N)/TiB composite layer on Ti-6Al-4V alloy produced by laser surface melting

    NASA Astrophysics Data System (ADS)

    Zeng, Xian; Yamaguchi, Tomiko; Nishio, Kazumasa

    2016-06-01

    A Ti(C, N)/TiB reinforced titanium matrix composite layer was successfully in-situ synthesized by laser melting on Ti-6Al-4V alloy surface with Ti-BN-C mixed powder, aiming at improving the wear resistance. The microstructure, chemical composition, hardness and wear behavior were analyzed. The results showed that, the cross sectional microstructure can be clearly divided into three parts, which were the laser melted layer, heat affected zone and non-affected zone. The reinforcements in laser melted layer consisted of dendritic TiC0.3N0.7 phases and fine-structure TiB phases. The matrix in laser melted layer was in a two-phase structure, being composed of platelet α titanium and intergranular β titanium. The hardness was increased from 320 HV in the substrate to 450-550 HV in the modified layer. The wear resistance was improved that, the wear volume loss of the laser treated sample was approximately half of the as received Ti-6Al-4V alloy after 8 h wear test.

  12. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  13. NiAl alloys for structural uses

    NASA Technical Reports Server (NTRS)

    Koss, D. A.

    1991-01-01

    Alloys based on the intermetallic compound NiAl are of technological interest as high temperature structural alloys. These alloys possess a relatively low density, high melting temperature, good thermal conductivity, and (usually) good oxidation resistance. However, NiAl and NiAl-base alloys suffer from poor fracture resistance at low temperatures as well as inadequate creep strength at elevated temperatures. This research program explored macroalloying additions to NiAl-base alloys in order to identify possible alloying and processing routes which promote both low temperature fracture toughness and high temperature strength. Initial results from the study examined the additions of Fe, Co, and Hf on the microstructure, deformation, and fracture resistance of NiAl-based alloys. Of significance were the observations that the presence of the gamma-prime phase, based on Ni3Al, could enhance the fracture resistance if the gamma-prime were present as a continuous grain boundary film or 'necklace'; and the Ni-35Al-20Fe alloy was ductile in ribbon form despite a microstructure consisting solely of the B2 beta phase based on NiAl. The ductility inherent in the Ni-35Al-20Fe alloy was explored further in subsequent studies. Those results confirm the presence of ductility in the Ni-35Al-20Fe alloy after rapid cooling from 750 - 1000 C. However exposure at 550 C caused embrittlement; this was associated with an age-hardening reaction caused by the formation of Fe-rich precipitates. In contrast, to the Ni-35Al-20Fe alloy, exploratory research indicated that compositions in the range of Ni-35Al-12Fe retain the ordered B2 structure of NiAl, are ductile, and do not age-harden or embrittle after thermal exposure. Thus, our recent efforts have focused on the behavior of the Ni-35Al-12Fe alloy. A second parallel effort initiated in this program was to use an alternate processing technique, mechanical alloying, to improve the properties of NiAl-alloys. Mechanical alloying in the

  14. Effects of Li concentration and a Mg addition on serrated flow in Al-Li alloys

    SciTech Connect

    Zambo, S.J.; Wert, J.A. . Dept. of Materials Science and Engineering)

    1993-12-15

    Serrated flow phenomena have been reported in a variety of precipitation-strengthened aluminum alloys. In the particular case of precipitation-strengthened Al-Li alloys, serrated flow effects of similar character have been reported in binary Al-Li alloys and in commercial-type Al-Li alloys containing multiple alloying elements. Observations of serrated flow in binary Al-Li alloys indicate that the presence of Li alone is sufficient to produce serrated flow. Aging time has been used to probe the mechanisms that cause serrated flow in individual Al-Li alloys, and several investigators have noted that serrated flow disappears when Al-Li alloys are aged to peak strength or overaged. Much of the available experimental evidence supports dislocation-[delta][prime] interactions as the cause of serrated flow in Al-Li alloys, rather than dislocation-solute atom interactions to which serrated flow phenomena are traditionally attributed. Additional support for this conclusion could be provided by comparison of stress-strain curves for a solid solution Al-Li binary alloy of the same composition as the matrix phase of a precipitation-strengthened Al-Li binary alloy. The purpose of the present paper is to show stress--strain curves for Al-1.38Li, Al-1.80Li and Al-1.39Li-1.0Mg alloys, and to interpret the results in terms of the interactions proposed to account for serrated flow in Al-Li alloys.

  15. Method of producing superplastic alloys and superplastic alloys produced by the method

    NASA Technical Reports Server (NTRS)

    Troeger, Lillianne P. (Inventor); Starke, Jr., Edgar A. (Inventor); Crooks, Roy (Inventor)

    2002-01-01

    A method for producing new superplastic alloys by inducing in an alloy the formation of precipitates having a sufficient size and homogeneous distribution that a sufficiently refined grain structure to produce superplasticity is obtained after subsequent PSN processing. An age-hardenable alloy having at least one dispersoid phase is selected for processing. The alloy is solution heat-treated and cooled to form a supersaturated solid solution. The alloy is plastically deformed sufficiently to form a high-energy defect structure useful for the subsequent heterogeneous nucleation of precipitates. The alloy is then aged, preferably by a multi-stage low and high temperature process, and precipitates are formed at the defect sites. The alloy then is subjected to a PSN process comprising plastically deforming the alloy to provide sufficient strain energy in the alloy to ensure recrystallization, and statically recrystallizing the alloy. A grain structure exhibiting new, fine, equiaxed and uniform grains is produced in the alloy. An exemplary 6xxx alloy of the type capable of being produced by the present invention, and which is useful for aerospace, automotive and other applications, is disclosed and claimed. The process is also suitable for processing any age-hardenable aluminum or other alloy.

  16. Oxidation resistant alloys, method for producing oxidation resistant alloys

    DOEpatents

    Dunning, John S.; Alman, David E.

    2002-11-05

    A method for producing oxidation-resistant austenitic alloys for use at temperatures below 800.degree. C. comprising of: providing an alloy comprising, by weight %: 14-18% chromium, 15-18% nickel, 1-3% manganese, 1-2% molybdenum, 2-4% silicon, 0% aluminum and the balance being iron; heating the alloy to 800.degree. C. for between 175-250 hours prior to use in order to form a continuous silicon oxide film and another oxide film. The method provides a means of producing stainless steels with superior oxidation resistance at temperatures above 700.degree. C. at a low cost

  17. Oxidation resistant alloys, method for producing oxidation resistant alloys

    DOEpatents

    Dunning, John S.; Alman, David E.

    2002-11-05

    A method for producing oxidation-resistant austenitic alloys for use at temperatures below 800 C. comprising of: providing an alloy comprising, by weight %: 14-18% chromium, 15-18% nickel, 1-3% manganese, 1-2% molybdenum, 2-4% silicon, 0% aluminum and the balance being iron; heating the alloy to 800 C. for between 175-250 hours prior to use in order to form a continuous silicon oxide film and another oxide film. The method provides a means of producing stainless steels with superior oxidation resistance at temperatures above 700 C. at a low cost

  18. Taguchi Optimization on the Initial Thickness and Pre-aging of Nano-/Ultrafine-Grained Al-0.2 wt.%Sc Alloy Produced by ARB

    NASA Astrophysics Data System (ADS)

    Yousefieh, Mohammad; Tamizifar, Morteza; Boutorabi, Seyed Mohammad Ali; Borhani, Ehsan

    2016-08-01

    In this study, Taguchi design method with L9 orthogonal array has been used to optimize the initial thickness and pre-aging parameters (temperature and time) for the mechanical properties of Al-0.2 wt.% Sc alloy heavily deformed by accumulative roll bonding (ARB) up to ten cycles. Analysis of variance was performed on the measured data and signal-to-noise ratios. It was found that the pre-aging temperature has the most significant parameter affecting the mechanical properties by percentage contribution of 64.51%. Pre-aging time (19.29%) has the next most significant effect, while initial thickness (5.31%) has statistically less significant effect. In order to confirm experimental conclusions, verification experiments were carried out at optimum working conditions. Under these conditions, the yield strength was 6.51 times higher and toughness was 6.86% lower compared with the starting Al-Sc material. Moreover, mean grain size was decreased to 220 nm by setting the control parameters, which was the lowest value obtained in this study. It was concluded that the Taguchi method was found to be a promising technique to obtain the optimum conditions for such studies. Consequently, by controlling the parameter levels, the high-strength and high-toughness Al-Sc samples were fabricated through pre-aging and subsequent ARB process.

  19. Overview of the development of FeAl intermetallic alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.; Goodwin, G.M.

    1995-09-01

    B2-phase FeAl ordered intermetallic alloys based on an Fe-36 at.% Al composition are being developed to optimize a combination of properties that includes high-temperature strength, room-temperature ductility, and weldability. Microalloying with boron and proper processing are very important for FeAl properties optimization. These alloys also have the good to outstanding resistance to oxidation, sulfidation, and corrosion in molten salts or chlorides at elevated temperatures, characteristic of FeAl with 30--40 at.% Al. Ingot- and powder-metallurgy (IM and PM, respectively) processing both produce good properties, including strength above 400 MPa up to about 750 C. Technology development to produce FeAl components for industry testing is in progress. In parallel, weld-overlay cladding and powder coating technologies are also being developed to take immediate advantage of the high-temperature corrosion/oxidation and erosion/wear resistance of FeAl.

  20. High temperature creep behaviour of Al-rich Ti-Al alloys

    NASA Astrophysics Data System (ADS)

    Sturm, D.; Heilmaier, M.; Saage, H.; Aguilar, J.; Schmitz, G. J.; Drevermann, A.; Palm, M.; Stein, F.; Engberding, N.; Kelm, K.; Irsen, S.

    2010-07-01

    Compared to Ti-rich γ-TiAl-based alloys Al-rich Ti-Al alloys offer an additional reduction of in density and a better oxidation resistance which are both due to the increased Al content. Polycrystalline material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical, scanning and transmission electron microscopy and XRD analyses. The high temperature creep of two binary alloys, namely Al60Ti40 and Al62Ti38 was comparatively assessed with compression tests at constant true stress in a temperature range between 1173 and 1323 K in air. The alloys were tested in the cast condition (containing various amounts of the metastable phases Al5Ti3 and h-Al2Ti) and after annealing at 1223 K for 200 h which produced (thermodynamically stable) lamellar γ-TiAl + r-Al2Ti microstructures. In general, already the as-cast alloys exhibit a reasonable creep resistance at 1173 K. Compared with Al60Ti40, both, the as-cast and the annealed Al62Ti38 alloy exhibit better creep resistance up to 1323 K which can be rationalized by the reduced lamella spacing. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded apparent activation energies for creep of Q = 430 kJ/mol for the annealed Al60Ti40 alloy and of Q = 383 kJ/mol for the annealed Al62Ti38 material. The latter coincides well with that of Al diffusion in γ-TiAl, whereas the former can be rationalized by the instability of the microstructure containing metastable phases.

  1. Durability Assessment of TiAl Alloys

    NASA Technical Reports Server (NTRS)

    Draper, Susan L.; Lerch, Bradley A.

    2008-01-01

    The durability of TiAl is a prime concern for the implementation of TiAl into aerospace engines. Two durability issues, the effect of high temperature exposure on mechanical properties and impact resistance, have been investigated and the results are summarized in this paper. Exposure to elevated temperatures has been shown to be detrimental to the room temperature ductility of gamma alloys with the most likely mechanisms being the ingress of interstitials from the surface. Fluorine ion implantation has been shown to improve the oxidation resistance of gamma alloys, and ideally it could also improve the environmental embrittlement of high Nb content TiAl alloys. The effect of F ion implantation on the surface oxidation and embrittlement of a third generation, high Nb content TiAl alloy (Ti-45Al-5Nb-B-C) were investigated. Additionally, the ballistic impact resistance of a variety of gamma alloys, including Ti-48Al-2Cr- 2Nb, Ti-47Al-2Cr-2Nb, ABB-2, ABB-23, NCG359E, 95A and Ti-45Al-5Nb-B-C was accessed. Differences in the ballistic impact properties of the various alloys will be discussed, particularly with respect to their manufacturing process, microstructure, and tensile properties.

  2. Alloy development and processing of FeAl: An overview

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Alexander, D.J.; Viswanathan, S.

    1997-03-01

    In the last few years, considerable progress has been made in developing B2-phase FeAl alloys with improved weldability, room-temperature ductility, and high-temperature strength. Controlling the processing-induced microstructure is also important, particularly for minimizing trade-offs in various properties. FeAl alloys have outstanding resistance to high-temperature oxidation, sulfidation, and corrosion in various kinds of molten salts due to formation of protective Al{sub 2}O{sub 3} scales. Recent work shows that FeAl alloys are carburization-resistant as well. Alloys with 36 to 40 at. % Al have the best combination of corrosion resistance and mechanical properties. Minor alloying additions of Mo, Zr, and C, together with microalloying additions of B, produce the best combination of weldability and mechanical behavior. Cast FeAl alloys, with 200 to 400 {mu}m grain size and finely dispersed ZrC, have 2 to 5% tensile ductility in air at room-temperature, and a yield strength > 400 MPa up to about 700 to 750{degrees}C. Extruded ingot metallurgy (I/M) and powder metallurgy (P/M) materials with refined grain sizes ranging from 2 to 50 {mu}m, can have 10 to 15% ductility in air and be much stronger, and can even be quite tough, with Charpy impact energies ranging from 25 to 105 J at room-temperature. This paper highlights progress made in refining the alloy composition and exploring processing effects on FeAl for monolithic applications. It also includes recent progress on developing FeAl weld-overlay technology, and new results on welding of FeAl alloys. It summarizes some of the current industrial testing and interest for applications.

  3. Producing nano-grained and Al-enriched surface microstructure on AZ91 magnesium alloy by high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Hao, Shengzhi; Li, Mincai

    2016-05-01

    Surface treatment of AZ91 magnesium alloy was carried out by high current pulsed electron beam (HCPEB) with accelerating voltage 27 kV and energy density 3 J/cm2. The surface microstructure and phase composition were characterized by using optical microscope (OM), X-ray diffraction (XRD), and scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). The surface microhardness and corrosion resistance were measured. Under HCPEB treatments, the preferential evaporation of Mg element occurred intensively on irradiated surface and the initial large Mg17Al12 phases were dissolved. The nano-grained and Al-enriched surface modified layer was ultimately formed of depth ∼8 μm. According to the testing results, the surface microhardness increased from 63 to 141 HK after 30 pulses of HCPEB treatment, while the best improvement of corrosion resistance was obtained by 15 pulses of HCPEB treatment with a cathodic current density decreased by two orders of magnitude as compared with the initial AZ91 sample.

  4. Modeling of K-shell Al and Mg radiation from compact single, double planar and cylindrical alloyed Al wire array plasmas produced on the 1 MA Zebra generator at UNR

    NASA Astrophysics Data System (ADS)

    Yilmaz, Mehmet F.; Safronova, Alla S.; Kantsyrev, Victor L.; Esaulov, Andrey A.; Williamson, Kenneth M.; Shrestha, Ishor K.; Weller, Michael E.; Osborne, Glenn C.; Shlyaptseva, Veronica V.

    2012-03-01

    Radiative emission from alloyed Al single, double and compact cylindrical wire arrays have been studied using the 1 MA Zebra UNR generator. Single planar wire arrays using ten wires and double planar wire arrays and compact cylindrical wire arrays (CCWA) that both had sixteen wires were utilized. The wire composition is Al-5056 (95% of Al and 5% of Mg). We have observed that implosion of these alloyed Al wire loads generated optically thick Al plasmas that can be diagnosed using K-shell Mg lines. In particular, among the considered loads, the K-shell lines of Al from implosions of the double planar wire arrays have the highest optical depth for He-like Al resonance transitions, which occurred near the stagnation phase. X-ray time-gated and time-integrated spectra and pinhole images as well as photoconductive detectors signals were analyzed to provide information on the plasma parameters; electron temperatures and densities, implosion dynamics features and power and yields of the X-ray radiation. Previously developed non-LTE models were applied to model axially-resolved time-integrated, as well as time-gated spatially-integrated, K-shell spectra from Al and Mg. The derived time-dependent electron temperature, density and axial opacity were studied and compared. In addition, the wire ablation dynamics model (WADM) was used to calculate the kinetic energy of the plasma, which with the aid of a Local Thermal Equilibrium (LTE) magneto-hydrodynamics (MHD) simulation, allowed to estimate the precursor and stagnated z-pinch plasma electron temperatures from implosions of wire array loads.

  5. Alloy development of FeAl aluminide alloys for structural use in corrosive environments

    SciTech Connect

    Liu, C.T.; Sikka, V.K.; McKamey, C.G.

    1993-02-01

    Objectives include adequate ductilities ([ge]10%) at ambient temperature, high-temperature strength better than stainless steels (types 304 and 316), and fabricability and weldability by conventional techniques (gas tungsten arc). The alloys should be capable of being corrosion resistant in molten nitrate salts with rates lower than other iron-base structural alloys and coating materials (such as Fe-Cr-Al alloys). Such corrosion rates should be less than 0.3 mm per year. The FeAl aluminide containing 35.8 at. % Al was selected as base composition. Preliminary studies indicate that additions of B and Zr, increase the room-temperature ductility of FeAl. Further alloying with 0.2% Mo, and/or 5% Cr, improves the creep. Our preliminary alloying effort has led to identification of the following aluminide composition with promising properties: Fe - (35 [plus minus] 2)Al - (0.3 [plus minus] 0.2)Mo - (0.2 [plus minus] 0.15)Zr - (0.3 [plus minus] 0.2)B- up to 5Cr, at. %. However, this composition is likely to be modified in future work to improve the weldability of the alloy. The FeAl alloy FA-362 (Fe-35.8% Al-0.2% Mo-0.05% Zr-0.24% B) produced by hot extrusion at 900C showed a tensile ductility of more than 10% at room temperature and a creep rupture life longer than unalloyed FeAl by more than an order of magnitude at 593C at 138 MPa. Melting and processing of scaled-up heats of selected FeAl alloys are described. Forging, extruding, and hot-rolling processes for the scale-up heats are also described.

  6. Alloy development of FeAl aluminide alloys for structural use in corrosive environments

    SciTech Connect

    Liu, C.T.; Sikka, V.K.; McKamey, C.G.

    1993-02-01

    Objectives include adequate ductilities ({ge}10%) at ambient temperature, high-temperature strength better than stainless steels (types 304 and 316), and fabricability and weldability by conventional techniques (gas tungsten arc). The alloys should be capable of being corrosion resistant in molten nitrate salts with rates lower than other iron-base structural alloys and coating materials (such as Fe-Cr-Al alloys). Such corrosion rates should be less than 0.3 mm per year. The FeAl aluminide containing 35.8 at. % Al was selected as base composition. Preliminary studies indicate that additions of B and Zr, increase the room-temperature ductility of FeAl. Further alloying with 0.2% Mo, and/or 5% Cr, improves the creep. Our preliminary alloying effort has led to identification of the following aluminide composition with promising properties: Fe - (35 {plus_minus} 2)Al - (0.3 {plus_minus} 0.2)Mo - (0.2 {plus_minus} 0.15)Zr - (0.3 {plus_minus} 0.2)B- up to 5Cr, at. %. However, this composition is likely to be modified in future work to improve the weldability of the alloy. The FeAl alloy FA-362 (Fe-35.8% Al-0.2% Mo-0.05% Zr-0.24% B) produced by hot extrusion at 900C showed a tensile ductility of more than 10% at room temperature and a creep rupture life longer than unalloyed FeAl by more than an order of magnitude at 593C at 138 MPa. Melting and processing of scaled-up heats of selected FeAl alloys are described. Forging, extruding, and hot-rolling processes for the scale-up heats are also described.

  7. Microstructures and mechanical properties of dispersion-strengthened high-temperature Al-8.5Fe-1.2V-1.7Si alloys produced by atomized melt deposition process

    NASA Astrophysics Data System (ADS)

    Hariprasad, S.; Sastry, S. M. L.; Jerina, K. L.; Lederich, R. J.

    1993-04-01

    Dispersion-strengthened high-temperature Al-8.5 pct Fe-pct Si-pct V alloys were produced by atomized melt deposition (AMD) process. The effects of process parameters on the evolution of microstructures were determined using optical metallography and scanning and transmission electron microscopy. The extent of undercooling and the rate of droplet solidification were correlated with process parameters, such as melt superheat, metal/gas flow rates, and melt stream diameter. The size distribution and morphology of silicide dispersoids were used to estimate the degree of undercooling and the cooling rate as functions of process parameters. The tensile properties at 25 °C to 425 °C and fracture toughness at 25 °C of these alloys produced with wide variations in dispersoids size and grain size were determined. Under optimum conditions, the alloy has ultimate tensile strength of 281 MPa and 9.5 pct ductility in the as-deposited condition. Upon hot-isostatic pressing and extrusion, the ultimate tensile strength increased to 313 MPa and ductility increased to 18 pct.

  8. Microstructural investigations on as-cast and annealed Al-Sc and Al-Sc-Zr alloys

    SciTech Connect

    Lohar, A.K.; Mondal, B.; Rafaja, D.; Klemm, V.; Panigrahi, S.C.

    2009-11-15

    Al-Sc and Al-Sc-Zr alloys containing 0.05, 0.1 and 0.5 wt.% Sc and 0.15 wt.% Zr were investigated using optical microscopy, electron microscopy and X-ray diffraction. The phase composition of the alloys and the morphology of precipitates that developed during solidification in the sand casting process and subsequent thermal treatment of the samples were studied. XRD analysis shows that the weight percentage of the Al{sub 3}Sc/Al{sub 3}(Sc, Zr) precipitates was significantly below 1% in all alloys except for the virgin Al0.5Sc0.15Zr alloy. In this alloy the precipitates were observed as primary dendritic particles. In the binary Al-Sc alloys, ageing at 470 deg. C for 24 h produced precipitates associated with dislocation networks, whereas the precipitates in the annealed Al-Sc-Zr alloys were free of interfacial dislocations except at the lowest content of Sc. Development of large incoherent precipitates during precipitation heat treatment reduced hardness of all the alloys studied. Growth of the Al{sub 3}Sc/Al{sub 3}(Sc, Zr) precipitates after heat treatment was less at low Sc content and in the presence of Zr. Increase in hardness was observed after heat treatment at 300 deg. C in all alloys. There is a small difference in hardness between binary and ternary alloys slow cooled after sand casting.

  9. Microstructure evolution of 7050 Al alloy during age-forming

    SciTech Connect

    Chen, Junfeng; Zou, Linchi; Li, Qiang; Chen, Yulong

    2015-04-15

    The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress.

  10. Spark alloying of an AL9 alloy by hard alloys

    NASA Astrophysics Data System (ADS)

    Kuptsov, S. G.; Fominykh, M. V.; Mukhinov, D. V.; Magomedova, R. S.; Nikonenko, E. A.

    2015-08-01

    The phase compositions of spark coatings of Kh12M steel with a VT1-0 (titanium) alloy and T15K6 and T30K4 hard alloys are studied. It is shown that the TiC titanium carbide forms in all cases and tungsten carbide decomposes with the formation of tungsten in a coating. These processes are intensified by increasing time, capacitance, and frequency. The surface hardness, the sample weight, and the white layer thickness increase monotonically.

  11. Modeling of precipitation in Al alloys

    SciTech Connect

    Asta, M.; Foiles, S.M.; Wolfer, W.G.

    1996-10-01

    Objective was the development of a computational model of precipitation from a supersaturated alloy solid solution. The model is based on the formalism of chemical-reaction-rate theory combined with classical descriptions of precipitate thermodynamic properties and a mean-field treatment of diffusion-limited growht and coarsening. For the case of precipitation of Al{sub 3}Sc in supersaturated Al-Sc alloys, it is demonstrated how the model can be used to calculate number densities and size distributions of precipitates as a function of aging time and temperature, including effects of continuous cooling and thermally generated point defects. Application of the model to a specific alloy system requires knowledge of diffusion data, point defect energetics, and thermodynamic properties for bulk phases and interphase interfaces. For interfaces and point defects, thermodynamic data can be difficult to measure and reliable values of defect free energies are often unavailable. For this reason, part of the efforts were devoted to applying semiempirical and first-principles atomistic techniques to the calculation of interfacial and point-defect thermodynamic properties. This report discusses applications for interphase interfaces in the Al-Ag, Al-Sc, and Al-Li alloy systems. We also describe atomistic work aimed at understanding the energetics of vacancy clusters in Al. These clusters serve as sinks for isolated vacancies during aging and their growth can lead to more complex defects, such as dislocation loops, that act as heterogeneous nucleation sites.

  12. Dispersion strengthening of precipitation hardened Al-Cu-Mg alloys prepared by rapid solidification and mechanical alloying

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.; Sankaran, K. K.

    1988-01-01

    Several Al-4Cu-1Mg-1.5Fe-0.75Ce alloys have been processed from either rapidly solidified or mechanically alloyed powder using various vacuum degassing parameters and consolidation techniques. Strengthening by the fine subgrains, grains, and the dispersoids individually or in combination is more effective when the alloys contain shearable precipitates; consequently, the strength of the alloys is higher in the naturally aged rather than the artificially aged condition. The strengths of the mechanically alloyed variants are greater than those produced from prealloyed powder. Properties and microstructural features of these dispersion strengthened alloys are discussed in regards to their processing histories.

  13. Effect of V or Zr addition on the mechanical properties of the mechanically alloyed Al-8wt%Ti alloys

    SciTech Connect

    Moon, I.H.; Lee, J.H.; Lee, K.M. . Dept. of Materials Engineering); Kim, Y.D. . Div. of Metals)

    1995-01-01

    Mechanical alloying (MA) of Al-Ti alloy, being a solid state process, offers the unique advantage of producing homogeneous and fine dispersions of thermally stable Al[sub 3]Ti phase, where the formation of the fine Al[sub 3]Ti phase by the other method is restricted from the thermodynamic viewpoint. The MA Al-Ti alloys show substantially higher strength than the conventional Al alloys at the elevated temperature due to the presence of Al[sub 3]Ti as well as Al[sub 4]C[sub 3] and Al[sub 2]O[sub 3], of which the last two phases were introduced during MA process. The addition of V or Zr to Al-Ti alloy was known to decrease the lattice mismatch between the intermetallic compound and the aluminum matrix, and such decrease in lattice mismatching can influence positively the high temperature mechanical strength of the MA Al-Ti by increasing the resistance to dispersoid coarsening at the elevated temperature. In the present study, therefore, the mechanical behavior of the MA Al-Ti-V and Al-Ti-Zr alloys were investigated in order to evaluate the effect of V or Zr addition on the mechanical properties of the MA Al-8Ti alloy at high temperature.

  14. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    NASA Astrophysics Data System (ADS)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  15. Corrosion Studies of 2195 Al-Li Alloy and 2219 Al Alloy with Differing Surface Treatments

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.

    1998-01-01

    Corrosion studies of 2195 Al-Li and 2219 Al alloys have been conducted using the scanning reference electrode technique (SRET) and the polarization resistance (PR) technique. The SRET was used to study corrosion mechanisms, while corrosion rate measurements were studied with the PR technique. Plates of Al203 blasted, soda blasted and conversion coated 2219 Al were coated with Deft primer and the corrosion rates studied with the EIS technique. Results from all of these studies are presented.

  16. Microalloying ultrafine grained Al alloys with enhanced ductility.

    PubMed

    Jiang, L; Li, J K; Cheng, P M; Liu, G; Wang, R H; Chen, B A; Zhang, J Y; Sun, J; Yang, M X; Yang, G

    2014-01-01

    Bulk ultrafine grained (UFG)/nanocrystal metals possess exceptional strength but normally poor ductility and thermal stability, which hinder their practical applications especially in high-temperature environments. Through microalloying strategy that enables the control of grains and precipitations in nanostructured regime, here we design and successfully produce a highly microstructure-stable UFG Al-Cu-Sc alloy with ~275% increment in ductility and simultaneously ~50% enhancement in yield strength compared with its Sc-free counterpart. Although the precipitations in UFG alloys are usually preferentially occurred at grain boundaries even at room temperature, minor Sc addition into the UFG Al-Cu alloys is found to effectively stabilize the as-processed microstructure, strongly suppress the θ-Al2Cu phase precipitation at grain boundary, and remarkably promote the θ'-Al2Cu nanoparticles dispersed in the grain interior in artificial aging. A similar microalloying strategy is expected to be equally effective for other UFG heat-treatable alloys. PMID:24398915

  17. Microalloying Ultrafine Grained Al Alloys with Enhanced Ductility

    PubMed Central

    Jiang, L.; Li, J. K.; Cheng, P. M.; Liu, G.; Wang, R. H.; Chen, B. A.; Zhang, J. Y.; Sun, J.; Yang, M. X.; Yang, G.

    2014-01-01

    Bulk ultrafine grained (UFG)/nanocrystal metals possess exceptional strength but normally poor ductility and thermal stability, which hinder their practical applications especially in high-temperature environments. Through microalloying strategy that enables the control of grains and precipitations in nanostructured regime, here we design and successfully produce a highly microstructure-stable UFG Al-Cu-Sc alloy with ~275% increment in ductility and simultaneously ~50% enhancement in yield strength compared with its Sc-free counterpart. Although the precipitations in UFG alloys are usually preferentially occurred at grain boundaries even at room temperature, minor Sc addition into the UFG Al-Cu alloys is found to effectively stabilize the as-processed microstructure, strongly suppress the θ-Al2Cu phase precipitation at grain boundary, and remarkably promote the θ′-Al2Cu nanoparticles dispersed in the grain interior in artificial aging. A similar microalloying strategy is expected to be equally effective for other UFG heat-treatable alloys. PMID:24398915

  18. Antiferromagnetic behaviour of Tb2Al alloy

    NASA Astrophysics Data System (ADS)

    Rojas, D. P.; André, G.; Rodríguez Fernández, J.; Sánchez Marcos, J.; Fernández Barquín, L.; Echevarria, C.

    2011-10-01

    The structural, thermal and magnetic properties ol the Tb2Al alloy have been investigated by AC/DC magnetic susceptibility, specific heat, X-ray and neutron diffraction measurements. DC and AC-magnetic susceptibility results are consistent with an AFM order at TN = 52 K. The specific heat data show a lambda anomaly associated to the magnetic transition with a peak at 52 K (cord = 99 J/molTbK). The analysis of thermodiffractograms of neutron diffraction patterns indicates that, below the ordering temperature, the magnetic reflections can be indexed with a commensurate lattice related to the crystallographic cell (Pmna) by a propagation vector k = (1/2, 1/2, 1/2). The results are compared with those reported for other magnetic rare earth alloys of R2Al-type (with R = Nd, Gd and Dy).

  19. Al/sub 2/O/sub 3/ adherence on CoCrAl alloys

    SciTech Connect

    Kingsley, L.M.

    1980-04-01

    Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al/sub 2/O/sub 3/ as both the dispersion and protective oxide; and the production of an HfO/sub 2/ dispersion while simultaneously aluminizing the alloy. It was found that an Al/sub 2/O/sub 3/ dispersion will act to promote the adherence of an external scale of Al/sub 2/O/sub 3/ to a degree comparable to previously tested dispersions and an HfO/sub 2/ dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization.

  20. Mechanical Properties of High Strength Al-Mg Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Choi, Bong-Jae; Hong, Kyung-Eui; Kim, Young-Jig

    The aim of this research is to develop the high strength Al alloy sheet for the automotive body. For the fabrication Al-Mg alloy sheet, the composition of alloying elements was designed by the properties database and CALPHAD (Calculation Phase Diagram) approach which can predict the phases during solidification using thermodynamic database. Al-Mg alloys were designed using CALPHAD approach according to the high content of Mg with minor alloying elements. After phase predictions by CALPHAD, designed Al-Mg alloys were manufactured. Addition of Mg in Al melts were protected by dry air/Sulphur hexafluoride (SF6) mixture gas which can control the severe Mg ignition and oxidation. After rolling procedure of manufactured Al-Mg alloys, mechanical properties were examined with the variation of the heat treatment conditions.

  1. Corrosion Behaviour of Al Alloys in Sea Water

    SciTech Connect

    Kamarudin, S. R. M.; Daud, M.; Muhamad, A.; Sattar, M. S.; Daud, A. R.

    2010-03-11

    The electrochemical behaviour of aluminum (Al) alloys in seawater medium was investigated using potentiodynamic technique, complemented by Scanning Electron Microscopy (SEM) and EDAX. SEM was used to characterize the corroded surface and to observe the extent of corrosion attack on the Al alloys after tested in seawater. EDAX analysis was used to identify elements present on the specimen surface. The results indicate that influences of alloying elements present in the Al alloys play important role in the corrosion of Al alloys in seawater. The behaviour of Al alloys with addition of Zn, Sn, Cu and Si was greatly enhanced in terms of its potential and corrosion behaviour. Potential of Al with alloying elements reached value more negative than -0.9 V{sub SCE} and showed active corrosion behaviour.

  2. Investigation of slective laser melting of mecanically alloyed metastable Al5Fe2 powder

    NASA Astrophysics Data System (ADS)

    Montiel, Hugo

    Selective Laser Melting (SLM), an Additive Manufacturing (AM) technology, enables the production of complex structured metal products. Aluminum alloys are used in SLM as high-strength lightweight materials for weight reduction in structural components. Previous investigations report high laser powers (300 W) and slow scanning speeds (500 mm/s) to process aluminum alloys under SLM. This research investigates the SLM processing of Al-Fe alloy by utilizing metastable Al5Fe2 powder system produced by mechanical alloying. Metastable systems are thermodynamically activated with internal energy that can generate an energy shortcut when processing under SLM. The optimum laser power, scan speeds and scan distances were investigated by test series experiments. Results indicate that metastable Al5Fe2 alloy can be processed and stabilized under a 200 W laser scanning and a relative high scanning speed of 1000 mm/s. Thus, the internal energy of metastable powder contributes in reducing laser energy for SLM process for Al alloys.

  3. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  4. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  5. Ultrafine-grained structure formation in Ti-6Al-4V alloy via warm swaging

    NASA Astrophysics Data System (ADS)

    Klimova, M.; Boeva, M.; Zherebtsov, S.; Salishchev, G.

    2014-08-01

    The influence of warm swaging on the structure and properties of Ti-6Al-4V alloy was studied. Warm swaging of the alloy in the interval 680-500°C with the total strain of ɛ=2.66 was found to be resulted in the formation of a homogeneous globular microstructure with a grain size of 0.4 μm in both longitudinal and transversal sections. Room temperature tensile strength and tensile elongation of the swaged alloy was 1315MPa and 10.5%, respectively. Ultrafine-grained Ti-6Al-4V alloy produced by swaging exhibited good workability at 600-700 °C.

  6. Recent Developments in Friction Stir Welding of Al-alloys

    NASA Astrophysics Data System (ADS)

    Çam, Gürel; Mistikoglu, Selcuk

    2014-06-01

    The diversity and never-ending desire for a better life standard result in a continuous development of the existing manufacturing technologies. In line with these developments in the existing production technologies the demand for more complex products increases, which also stimulates new approaches in production routes of such products, e.g., novel welding procedures. For instance, the friction stir welding (FSW) technology, developed for joining difficult-to-weld Al-alloys, has been implemented by industry in manufacturing of several products. There are also numerous attempts to apply this method to other materials beyond Al-alloys. However, the process has not yet been implemented by industry for joining these materials with the exception of some limited applications. The microstructures and mechanical properties of friction stir welded Al-alloys existing in the open literature will be discussed in detail in this review. The correlations between weld parameters used during FSW and the microstructures evolved in the weld region and thus mechanical properties of the joints produced will be highlighted. However, the modeling studies, material flow, texture formation and developments in tool design are out of the scope of this work as well as the other variants of this technology, such as friction stir spot welding (FSSW).

  7. The effect of Si in Al-alloy on electromigration performance in Al filled vias

    NASA Astrophysics Data System (ADS)

    Kageyama, Makiko; Hashimoto, Keiichi; Onoda, Hiroshi

    1998-01-01

    Electromigration performance of vias filled with Al-Si-Cu alloys on Ti glue layers was investigated in comparison with W-stud vias. In Al-Si-Cu filled vias, voids were formed at only a few locations in the test structure, while voids were formed at every via in W-stud via chains. It is supposed that Al moves through the Al-Si-Cu via during electromigration in spite of the existence of a glue layer at the via bottom. This phenomenon was observed only in the vias filled with Al-Si-Cu alloy. Al movement was prohibited in Al-Cu filled vias. In Al-Si-Cu filled vias, an Al-Ti-Si alloy was formed at the via bottom while Al3Ti was formed at Al-Cu filled vias. Al is speculated to move through this Al-Ti-Si alloy during electromigration.

  8. Producing Low-Oxygen Samarium/Cobalt Magnet Alloy

    NASA Technical Reports Server (NTRS)

    Das, Dilip K.; Kumar, Kaplesh; Frost, Robert T.; Chang, C. W.

    1987-01-01

    Experiments aimed at producing SmCo5 alloy with low oxygen contamination described in report. Two methods of alloying by melting without contact with crucible walls tested. Lowest oxygen contamination, 70 parts per million achieved by dc arc melting on water-cooled, tantalum-clad copper hearth in purified quiescent argon atmosphere. Report includes photographs of equipment, photomicrographs of alloy samples, detailed descriptions of procedures tried, and tables of oxygen contamination and intrinsic coercivities of samples produced.

  9. Development of interatomic potentials appropriate for simulation of devitrification of Al90Sm10 alloy

    DOE PAGESBeta

    Mendelev, M. I.; Zhang, F.; Ye, Z.; Sun, Y.; Nguyen, M. C.; Wilson, S. R.; Wang, C. Z.; Ho, K. M.

    2015-04-23

    In this study, a semi-empirical potential for the Al90Sm10 alloy is presented. The potential provides satisfactory reproduction of pure Al properties, the formation energies of a set of Al–Sm crystal phases with Sm content about 10%, and the structure of the liquid Al90Sm10 alloy. During molecular dynamics simulation in which the liquid alloy is cooled at a rate of 1010 K/s, the developed potential produces a glass structure with lower ab initio energy than that produced by ab initio molecular dynamics (AIMD) itself using a typical AIMD cooling rate of 8 ∙1013 K/s. Based on these facts the developed potentialmore » should be suitable for simulations of phase transformations in the Al90Sm10 alloy.« less

  10. Corrosion protection and galvanic corrosion prevention for 7075 Al and Ti-6Al-6V-2Sn alloys. Final report

    SciTech Connect

    Clay, F.A.

    1980-07-01

    Sulfuric-acid-anodized and electroless-nickel-plated 7075 aluminum alloy panels successfully passed 96 hours of salt spray testing when galvanically coupled to duplex-annealed Ti-6Al-6V-2Sn alloy panels. Adherent paint deposits were produced on the titanium alloy and electroless nickel surfaces using a wash primer, an epoxy primer, and a urethane paint coating. A painted part survived 35 cycles of alternating salt spray and hot and freezing environments without blistering. A low chloride cutting fluid was selected for production machining of Ti-6Al-6V-2Sn, based on chemical analysis and stress-corrosion tests. A cleaning process was developed to remove both titanium and aluminum cutting fluids. Modified wedge-opening-loading specimens were used to verify that no stress-corrosion cracking problems occurred with the duplex-annealed Ti-6Al-6V-2Sn alloy because of residual titanium or aluminum cutting fluids.

  11. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  12. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  13. Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

    NASA Astrophysics Data System (ADS)

    Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

    2016-01-01

    The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

  14. Producing Foils From Direct Cast Titanium Alloy Strip

    NASA Technical Reports Server (NTRS)

    Stuart, T. A.; Gaspar, T. A.; Sukonnik, I. M.; Semiatan, S. L.; Batawi, E.; Peters, J. A.; Fraser, H. L.

    1996-01-01

    This research was undertaken to demonstrate the feasibility of producing high-quality, thin-gage, titanium foil from direct cast titanium strip. Melt Overflow Rapid Solidification Technology (MORST) was used to cast several different titanium alloys into 500 microns thick strip, 10 cm wide and up to 3 m long. The strip was then either ground, hot pack rolled or cold rolled, as appropriate, into foil. Gamma titanium aluminide (TiAl) was cast and ground to approximately 100 microns thick foil and alpha-2 titanium aluminide (Ti3AI) was cast and hot pack rolled to approximately 70 microns thick foil. CP Ti, Ti6Al2Sn4Zr2Mo, and Ti22AI23Nb (Orthorhombic), were successfully cast and cold-rolled into good quality foil (less than 125 microns thick). The foils were generally fully dense with smooth surfaces, had fine, uniform microstructures, and demonstrated mechanical properties equivalent to conventionally produced titanium. By eliminating many manufacturing steps, this technology has the potential to produce thin gage, titanium foil with good engineering properties at significantly reduced cost relative to conventional ingot metallurgy processing.

  15. Elastic moduli of nanocrystalline binary Al alloys with Fe, Co, Ti, Mg and Pb alloying elements

    NASA Astrophysics Data System (ADS)

    Babicheva, Rita I.; Bachurin, Dmitry V.; Dmitriev, Sergey V.; Zhang, Ying; Kok, Shaw Wei; Bai, Lichun; Zhou, Kun

    2016-05-01

    The paper studies the elastic moduli of nanocrystalline (NC) Al and NC binary Al-X alloys (X is Fe, Co, Ti, Mg or Pb) by using molecular dynamics simulations. X atoms in the alloys are either segregated to grain boundaries (GBs) or distributed randomly as in disordered solid solution. At 0 K, the rigidity of the alloys increases with decrease in atomic radii of the alloying elements. An addition of Fe, Co or Ti to the NC Al leads to increase in the Young's E and shear μ moduli, while an alloying with Pb decreases them. The elastic moduli of the alloys depend on a distribution of the alloying elements. The alloys with the random distribution of Fe or Ti demonstrate larger E and μ than those for the corresponding alloys with GB segregations, while the rigidity of the Al-Co alloy is higher for the case of the GB segregations. The moduli E and μ for polycrystalline aggregates of Al and Al-X alloys with randomly distributed X atoms are estimated based on the elastic constants of corresponding single-crystals according to the Voigt-Reuss-Hill approximation, which neglects the contribution of GBs to the rigidity. The results show that GBs in NC materials noticeably reduce their rigidity. Furthermore, the temperature dependence of μ for the NC Al-X alloys is analyzed. Only the Al-Co alloy with GB segregations shows the decrease in μ to the lowest extent in the temperature range of 0-600 K in comparison with the NC pure Al.

  16. Amorphous powders of Al-Hf prepared by mechanical alloying

    SciTech Connect

    Schwarz, R.B.; Hannigan, J.W.; Sheinberg, H.; Tiainen, T.

    1988-01-01

    We synthesized amorphous Al/sub 50/Hf/sub 50/ alloy powder by mechanically alloying an equimolar mixture of crystalline powders of Al and Hf using hexane as a dispersant. We characterized the powder as a function of mechanical-alloying time by scanning electron microscopy, x-ray diffraction, and differential scanning calorimetry. Amorphous Al/sub 50/Hf/sub 50/ powder heated at 10 K s/sup /minus/1/ crystallizes polymorphously at 1003 K into orthorhombic AlHf (CrB-type structure). During mechanical alloying, some hexane decomposes and hydrogen and carbon are incorporated into the amorphous alloy powder. The hydrogen can be removed by annealing the powder by hot pressing at a temperature approximately 30 K below the crystallization temperature. The amorphous compacts have a diamond pyramidal hardness of 1025 DPH. 24 refs., 7 figs., 1 tab.

  17. Microstructure and Aging of Powder-Metallurgy Al Alloys

    NASA Technical Reports Server (NTRS)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  18. Effect of thermomechanical processing on mechanical properties of Fe-16 at. % Al alloy

    SciTech Connect

    Sikka, V.K.

    1994-12-31

    An iron-aluminum alloy containing 16 at. % Al, which is essentially free from environmental effect on its ductility, has been developed. This alloy has over 20% elongation at room temperature. This paper presents in detail the effect of vacuum versus air melting on the properties of Fe-16 at. % Al alloy. The comparative results have shown air-induction melting to produce lower room-temperature ductility for the identical processing steps. Additional processing steps required to improve the ductility of air-melted material are also identified.

  19. Effects of Al Contents on Carburization Behavior and Corrosion Resistance of TiAl Alloys

    NASA Astrophysics Data System (ADS)

    Liao, Cui Jiao; He, Yue Hui; Ming, Xing Zu

    2015-10-01

    TiAl alloys with Al contents of 30.7, 37, 46.5, and 54.2 at.% were carburized. Corrosion resistance of the untreated and the carburized TiAl alloys was comparatively analyzed. The phase and microstructure of the carburized TiAl alloys were studied by x-ray diffraction and scanning electron microscopy, respectively. Electrochemical corrosion behavior of the untreated and the carburized TiAl alloys was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy. Experimental results indicate that different Al contents bring about distinct microstructure of the carburized layers. The lower Al content leads to the formation of the thicker binary carbides and the thinner Ti2AlC phase. Additionally, the lower Al content leads to higher corrosion resistance in the untreated and the carburized states.

  20. Effect of Silicon on the Thixoformability of Al-Si-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Benati, Davi Munhoz; Zoqui, Eugênio José

    2014-09-01

    The thixoformability of new Al-Si-Cu alloys was evaluated and characterized by their microstructural and rheological behavior. Alloys Al1Si2.6Cu, Al2Si2.6Cu, Al4Si2.6Cu, and Al7Si2.6Cu were produced with the addition of Al5Ti1B grain refiner alloy. The materials were heat treated under two controlled conditions: holding times of 0, 30, 90, and 210 s and solid fraction of 45 and 60%. The evaluation of the microstructure and semisolid behavior was characterized by globule size, shape factor (SF), minimum stress to flow, maximum stress, and apparent viscosity. The heat treatment times promoted the globularization of solid phase particles to achieve better apparent viscosity results for the alloys treated for 210 s. Both 45 and 60% solid fraction showed no significant differences in terms of SF, but the alloys containing lower solid fraction showed better performance for apparent viscosity. Better working ranges for these new Al-Si-Cu alloys were determined reaching average strain of 0.5 MPa and apparent viscosity of 105 Pa s.

  1. Effects of the Al content on pore structures of porous TieAl alloys

    SciTech Connect

    Jaing, Y; He, Y H; Xu, N P; Zou, J; Huang, B; Lui, C T

    2008-01-01

    Porous TieAl alloys with different nominal compositions were fabricated through a reactive synthesis of Ti and Al elemental powders. It has been found that the pore parameters vary with the Al contents, indicating that the nature of the pores can be manipulated through changing the Al contents. In addition, detailed structural characterizations showed that the fabricated porous TieAl alloys can have three crystalline phases (i.e., a2-Ti3Al, g-TiAl, and TiAl3) when using different compositions. The fundamental reasons behind these phenomena have been explored.

  2. Atomistic Modeling of RuAl and (RuNi) Al Alloys

    NASA Technical Reports Server (NTRS)

    Gargano, Pablo; Mosca, Hugo; Bozzolo, Guillermo; Noebe, Ronald D.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Atomistic modeling of RuAl and RuAlNi alloys, using the BFS (Bozzolo-Ferrante-Smith) method for alloys is performed. The lattice parameter and energy of formation of B2 RuAl as a function of stoichiometry and the lattice parameter of (Ru(sub 50-x)Ni(sub x)Al(sub 50)) alloys as a function of Ni concentration are computed. BFS based Monte Carlo simulations indicate that compositions close to Ru25Ni25Al50 are single phase with no obvious evidence of a miscibility gap and separation of the individual B2 phases.

  3. Osseointegration of Ti-6Al-4V alloy implants with a titanium nitride coating produced by a PIRAC nitriding technique: a long-term time course study in the rat.

    PubMed

    Sovak, Guy; Gotman, Irena; Weiss, Anna

    2015-02-01

    This study examined bone tissue responses to Ti-6Al-4V alloy implants with a hard TiN coating applied by an original powder immersion reaction-assisted coating (PIRAC) nitriding method. Progression of implant fixation in the distal epiphysis and within the medullary cavity of the rat femur was evaluated between 3 days and 6 months postimplantation by scanning electron microscopy, oxytetracycline incorporation, and histochemistry. After 6 months, successful osseointegration was achieved in both epiphyseal and diaphyseal sites. Throughout, implant portions located within the epiphysis remained in close contact with bone trabeculae that gradually engulfed the implant forming a bone collar continuous with the trabecular network of the epiphysis. In the diaphysis, woven bone was first formed within the marrow cavity around the implant and later was replaced by a shell of compact bone around the implant. In general, higher osseointegration rates were measured for TiN-coated versus the uncoated implants, both in the epiphysis and in the diaphysis. In conclusion, our findings indicate an excellent long-term biocompatibility of TiN coatings applied by the PIRAC nitriding technique and superior osteoinductive ability in comparison with uncoated Ti-6Al-4V alloy. Such coatings can, therefore, be considered for improving the corrosion and wear resistance of titanium-based orthopedic implants. PMID:25482093

  4. Laser ablation of Al-Ni alloys and multilayers

    NASA Astrophysics Data System (ADS)

    Roth, Johannes; Trebin, Hans-Rainer; Kiselev, Alexander; Rapp, Dennis-Michael

    2016-05-01

    Laser ablation of Al-Ni alloys and multilayers has been studied by molecular dynamics simulations. The method was combined with a two-temperature model to describe the interaction between the laser beam, the electrons, and the atoms. As a first step, electronic parameters for the alloys had to be found and the model developed originally for pure metals had to be generalized to multilayers. The modifications were verified by computing melting depths and ablation thresholds for pure Al and Ni. Here known data could be reproduced. The improved model was applied to the alloys Al_3Ni, AlNi and AlNi_3. While melting depths and ablation thresholds for AlNi behave unspectacular, sharp drops at high fluences are observed for Al_3Ni and AlNi_3. In both cases, the reason is a change in ablation mechanism from phase explosion to vaporization. Furthermore, a phase transition occurs in Al_3Ni. Finally, Al layers of various thicknesses on a Ni substrate have been simulated. Above threshold, 8 nm Al films are ablated as a whole while 24 nm Al films are only partially removed. Below threshold, alloying with a mixture gradient has been observed in the thin layer system.

  5. High damping Al-Fe-Mo-Si/Zn-Al composites produced by rapidly solidified powder metallurgy process

    SciTech Connect

    Li, P.Y.; Dai, S.L.; Chai, S.C.; Li, Y.R.

    2000-05-10

    The metallic materials commonly used in aircraft and aerospace fields, such as aluminum and titanium alloys, steels, etc., show extremely low damping capacity (usually of the order of or less than 10{sup {minus}3}). Thus, some problems related to vibration may emerge and influence the reliability, safety and life of airplanes, satellites, etc. It has been reported that almost two thirds of errors for rockets and satellites are related to vibration and noise. One effective way to solve these vibration-related problems is to adopt high damping metallic materials. Conventional high damping alloys exhibit damping capacity above 10{sup {minus}2}, however, their densities are usually great than 5 x 10{sup 3} kg m{sup {minus}3}, or their strengths are less than 200 MPa (for alloys based on dislocation damping), making them impossible to be applied to aircraft and aerospace areas. Recently, some low-density high-damping metal/metal composites based on aluminum and high damping alloys have been developed in Beijing Institute of Aeronautical Materials (BIAM) by the rapidly solidified power metallurgy process. This paper aims to report the properties of the composites based on a high temperature Al-Fe-Mo-Si alloy and a high damping Zn-Al alloy, and compare them with that of 2618-T61 alloy produced by the ingot metallurgy process.

  6. Commercialization status of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.

    1997-12-31

    The Ni{sub 3}Al-based alloys have been under development at the Oak Ridge National Laboratory (ORNL) and other research institutions in the United States and around the world for the last ten years. The incremental developments of composition, melting process, casting methods, property data, corrosion data, weldability development, and prototype component testing under production-like operating conditions have pushed the ORNL-developed Ni{sub 3}Al-based alloys closer to commercialization. This paper will present the highlights of incremental technical developments along with the approach and current status of commercialization. It is concluded that cast components are the primary applications of Ni{sub 3}Al-based alloys, and applications range from heat-treating fixtures of forging dies. It is also concluded that the commercialization process is accelerated when technology is licensed to an organization that can produce the alloy, has component manufacturing capability, and is also a user.

  7. Producing titanium-niobium alloy by high energy beam

    NASA Astrophysics Data System (ADS)

    Sharkeev, Yu. P.; Golkovski, M. G.; Glukhov, I. A.; Eroshenko, A. Yu.; Bataev, V. A.; Fortuna, S. V.

    2016-01-01

    The research is involved in producing a Ti-Nb alloy surface layer on titanium substrate by high energy beam method, as well as in examining their structures and mechanical properties. Applying electron-beam cladding it was possible to produce a Ti-Nb alloy surface layer of several millimeters, where the niobium concentration was up to 40% at. and the structure itself could be related to martensite quenching structure. At the same time, a significant microhardness increase of 3200-3400 MPa was observed, which, in its turn, is connected with the formation of martensite structure. Cladding material of Ti-Nb composition could be the source in producing alloys of homogeneous microhardness and desired concentration of alloying niobium element.

  8. Development of powder metallurgy 2XXX series Al alloys for high temperature aircraft structural applications

    NASA Technical Reports Server (NTRS)

    Chellman, D. J.

    1984-01-01

    The objective of the present investigation was to improve the strength and fracture toughness combination of P/M 2124 Al alloys in accordance with NASA program goals for damage tolerance and fatigue resistance. Two (2) P/M compositions based on Al-3.70 Cu-1.85 Mg-0.20 Mn with 0.12 and 0.60 wt. pct. Zr were selected for investigation. The rapid solidification rates produced by atomization were observed to prohibit the precipitation of coarse, primary Al3Zr in both alloys. A major portion of the Zr precipitated as finely distributed, coherent Al3Zr phases during vacuum preheating and solution heat treatment. The proper balance between Cu and Mg contents eliminated undissolved, soluble constituents such as Al2CuMg and Al2Cu during atomization. The resultant extruded microstructures produced a unique combination of strength and fracture toughness. An increase in the volume fraction of coherent Al3Zr, unlike incoherent Al20Cu2Mn3 dispersoids, strengthened the P/M Al base alloy either directly by dislocation-precipitate interactions, indirectly by a retardation of recrystallization, or a combination of both mechanisms. Furthermore, coherent Al3Zr does not appear to degrade toughness to the extent that incoherent Al20Cu2Mn3 does. Consequently, the addition of 0.60 wt. pct. Zr to the base alloy, incorporated with a 774K (935 F) solution heat treatment temperature, produces an alloy which exceeds all tensile property and fracture toughness goals for damage tolerant and fatigue resistant applications in the naturally aged condition.

  9. Al-TiH2 Composite Foams Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  10. Nucleation and Growth of Cu-Al Intermetallics in Al-Modified Sn-Cu and Sn-Ag-Cu Lead-Free Solder Alloys

    NASA Astrophysics Data System (ADS)

    Reeve, Kathlene N.; Anderson, Iver E.; Handwerker, Carol A.

    2015-03-01

    Lead-free solder alloys Sn-Cu (SC) and Sn-Ag-Cu (SAC) are widely used by the microelectronics industry, but enhanced control of the microstructure is needed to improve solder performance. For such control, nucleation and stability of Cu-Al intermetallic compound (IMC) solidification catalysts were investigated by variation of the Cu (0.7-3.0 wt.%) and Al (0.0-0.4 wt.%) content of SC + Al and SAC + Al alloys, and of SAC + Al ball-grid array (BGA) solder joints. All of the Al-modified alloys produced Cu-Al IMC particles with different morphologies and phases (occasionally non-equilibrium phases). A trend of increasing Cu-Al IMC volume fraction with increasing Al content was established. Because of solidification of non-equilibrium phases in wire alloy structures, differential scanning calorimetry (DSC) experiments revealed delayed, non-equilibrium melting at high temperatures related to quenched-in Cu-Al phases; a final liquidus of 960-1200°C was recorded. During cooling from 1200°C, the DSC samples had the solidification behavior expected from thermodynamic equilibrium calculations. Solidification of the ternary alloys commenced with formation of ternary β and Cu-Al δ phases at 450-550°C; this was followed by β-Sn, and, finally, Cu6Sn5 and Cu-Al γ1. Because of the presence of the retained, high-temperature phases in the alloys, particle size and volume fraction of the room temperature Cu-Al IMC phases were observed to increase when the alloy casting temperature was reduced from 1200°C to 800°C, even though both temperatures are above the calculated liquidus temperature of the alloys. Preliminary electron backscatter diffraction results seemed to show Sn grain refinement in the SAC + Al BGA alloy.

  11. An investigation of wear behaviors of different Monel alloys produced by powder metallurgy

    NASA Astrophysics Data System (ADS)

    Esgin, U.; Özyürek, D.; Kaya, H.

    2016-04-01

    In the present study, wear behaviors of Monel 400, Monel 404, Monel R-405 and Monel K-500 alloys produced by Powder Metallurgy (P/M) method were investigated. These compounds prepared from elemental powders were cold-pressed (600 MPa) and then, sintered at 1150°C for 2 hours and cooled down to the room temperature in furnace environment. Monel alloys produced by the P/M method were characterized through scanning electron microscope (SEM+EDS), X-ray diffraction (XRD), hardness and density measurements. In wear tests, standard pin-on-disk type device was used. Specimens produced within four different Monel Alloys were tested under 1ms-1 sliding speed, under three different loads (20N, 30N and 40N) and five different sliding distances (400-2000 m). The results show that Monel Alloys have γ matrix and that Al0,9Ni4,22 intermetallic phase was formed in the structure. Also, the highest hardness value was measured with the Monel K-500 alloy. In wear tests, the maximum weight loss according to the sliding distance, was observed in Monel 400 and Monel 404 alloys while the minimum weight loss was achieved by the Monel K-500 alloy.

  12. Characteristics of heat resistant alloys Ti10Nb45Al and Ti18Nb48Al

    SciTech Connect

    Weijun Zhang; Guoliang Chen; Yandong Wang; Zuqing Sun )

    1993-05-01

    Based on a systematic study of the ternary Ti-Nb-Al system, two attractive heat resistant alloys, Ti10Nb45Al and Ti18Nb48Al, were developed, and the characteristics of these alloys were discussed: (1) After annealing at 1,200 C for 240 h and furnace cooling to room temperature, the Ti10Nb45Al alloy exhibits an [alpha][sub 2] + [gamma] lamellar microstructure, and the Ti18Nb48Al alloy shows a plate-like structure consisting of [alpha][sub 2], [gamma] and [gamma][sub 1] phases. (2) The specific strengths of Ti10Nb45Al and Ti18Nb48Al are much higher than TiAl and superalloys in the temperature range of 800 [approximately] 1,100 C. The compressive yield strengths of these alloys are on the order of 700 MPa at 800 C and 350 MPa at 1,100 C. The density of these alloys is about 4.3 g/cm[sup 3]. (3) The annealed Ti10Nb45Al and Ti18Nb48Al exhibit some ductility at room temperature, with the compressive elongation on the order of 12% and the fracture toughness as high as 16 MPa[radical]m. The ductile-brittle transformation temperatures for Ti10Nb45Al and Ti18Nb48Al are 650 C and 750 C, respectively. (4) The parabolic constant K[sub p] for oxidation of Ti10Nb45Al and Ti18Nb48Al are 0.88 and 0.29 mg[sup 2]cm[sup [minus]4]h[sup [minus]1] respectively, which are two orders of magnitude lower than that of TiAl and Ti[sub 3]Al alloys.

  13. Strain ageing and yield plateau phenomena in {gamma}-TiAl based alloys containing boron

    SciTech Connect

    Cheng, T.T.; Bate, P.S.; Botten, R.R.; Lipsitt, H.A.

    1999-01-08

    There has been considerable interest over the past few years in {gamma}-TiAl based alloys since they offer a combination of low density and useful mechanical properties at temperatures higher than those possible with conventional titanium alloys. However, there are still serious limitations to their use in engineering components due to their limited ductility and fracture toughness. Much of the recent work has been focused on improving the room temperature ductility of these materials, and a significant part of the work has been involved with studying the effects of thermo-mechanical processing (TMP) and alloying. One of the alloying additions which has received much attention is boron. Addition of boron ({ge}0.5 at.%) leads to refined as-cast grain structures and can increase the strength and ductility of these alloys. If boron does segregate to grain boundaries, it would be expected that segregation would also occur at dislocations, which can result in solute locking and yield point phenomena. Nakano and Umakoshi`s results show some signs of this, with regions of distinct upward curvature in stress-strain curves for boron-containing material, although the flow stress was always increasing with strain. Evidence of strain ageing in TiAl alloys containing boron has also been reported by Wheeler et al., and the work reported here also suggests that boron can act to produce solute locking of glide dislocations in a different class of near {gamma}-TiAl alloys.

  14. Development of Ultrafine, Lamellar Structures in Two-Phase {gamma}-TiAl Alloys

    SciTech Connect

    Maziasz, P.J., Liu, C.T.

    1997-12-31

    Processing of two-phase gamma-TiAl alloys (Ti-47Al-2Cr-2Nb or minor modifications thereof) above the alpha-transus temperature (T {sub alpha}) produced unique refined-colony/ultrafine lamellar structures in both powder- and ingot-metallurgy (P/M and I/M, respectively) alloys. These ultrafine lamellar structures consist of fine laths of the gamma and alpha {sub 2} phases, with average interlamellar spacings (lambda {sub Lambda}) of 100-200 nm and alpha {sub 2}-alpha {sub 2} spacings (lambda {sub alpha}) of 200-500 nm, and are dominated by gamma/alpha {sub 2} interfaces. This characteristic microstructure forms by extruding P/M Ti-47Al-2Cr-2Nb alloys above T {sub alpha}, and also forms with finer colony size but slightly coarser fully-lamellar structures by hot-extruding similar I/M alloys. Alloying additions of B and W refine lambda {sub L} and lambda {sub alpha} in both I/M Ti-47Al (cast and heat-treated above T {sub alpha}) or in extruded Ti-47Al-2Cr-2Nb alloys. The ultrafine lamellar structure in the P/M alloy remains stable during heat-treatment at 900 {degrees}C for 2h, but becomes unstable after 4h at 982 {degrees}C; the ultrafine lamellar structure remains relatively stable after aging for {gt}5000 h at 800 {degrees}C. Additions of B+W dramatically improve the coarsening resistance of lambda L and lambda alpha in the I/M Ti-47Al alloys aged for 168 h at 1000{degrees}C. In both the P/M and I/M Ti-47Al-2Cr-2Nb alloys, these refined-colony/ultrafine-lamellar structures correlate with high strength and good ductility at room temperature, and very good strength at high temperatures. While refining the colony size improves the room-temperature ductility, alloys with finer lambda {sub L} are stronger at both room- and high-temperatures. Additions of B+W produce finer as-processed lambda {sub L} and lambda {sub alpha} in I/M TiAl alloys, and stabilize such structures during heat-treatment or aging.

  15. Precipitation Strengthening in Al-Ni-Mn Alloys

    NASA Astrophysics Data System (ADS)

    Fan, Yangyang; Huang, Kai; Makhlouf, Makhlouf M.

    2015-12-01

    Precipitation hardening of eutectic and hypoeutectic Al-Ni alloys by 2 to 4 wt pct. manganese is investigated with focus on the effect of the alloys' chemical composition and solidification cooling rate on microstructure and tensile strength. Within the context of the investigation, mathematical equations based on the Orowan Looping strengthening mechanism were used to calculate the strengthening increment contributed by each of the phases present in the aged alloy. The calculations agree well with measured values and suggest that the larger part of the alloy's yield strength is due to the Al3Ni eutectic phase, this is closely followed by contribution from the Al6Mn particles, which precipitate predominantly at grain boundaries.

  16. Ultrafine fully-lamellar structures in two-phase {gamma}-TiAl alloys

    SciTech Connect

    Maziasz, P.J.; Liu, C.T.

    1996-12-31

    Special ultrafine fully lamellar microstructures have been found recently in {gamma}-TiAl alloys with 46-48% Al processed or heat treated above the {alpha}-transus temperature (T{alpha}). Hot extrusion above T{alpha} also produces a refined colony or grain size. Refined-colony/ultrafine-lamellar (RC/UL) microstructures produce an excellent combination of RT ductility and high-temperature strength in Ti-47Al-2Cr-2Nb (at.%) alloys. UL structures also have regularly alternating {gamma} and {alpha}{sub 2} lamellae, such that they are dominated by {gamma}/{alpha}{sub 2} interfaces with relatively few {gamma}/{gamma} twin boundaries. Focus of this study is on how changes in processing parameters or alloy composition affect formation of the UL structure, particularly the {alpha}{sub 2} component.

  17. Supercoducting property of Zr-Cu-Al-Ni-Nb alloys

    NASA Astrophysics Data System (ADS)

    Okai, D.; Motoyama, G.; Kimura, H.; Inoue, A.

    The superconducting property of Zr55Cu(30-X)Al10Ni5NbX alloys prepared by arc melting and liquid quenching methods was investigated by magnetic susceptibility measurements. The crystalline alloys with X = 0∼25 at.% prepared by arc melting method exhibited superconductivity with maximum Tc,on of 10.1 K. The alloys (X = 10∼23 at.%) with crystalline particles embedded in an amorphous structure, which were fabricated by melt spinning method, showed superconductivity with Tc,on of less than 4.0 K. The superconducting property of the Zr-Cu-Al-Ni-Nb alloys was attributed to superconducting phases of Zr2Cu, Zr2Ni, Zr65Al10Nb25 and Zr-Nb contained in the Zr-Cu-Al-Ni-Nb alloys. The melt-spun Zr55Cu(30-X)Al10Ni5NbX (X = 10∼20 at.%) alloys exhibited glass transition at 718∼743 K and were found to be superconducting metallic glasses.

  18. Properties of a new type Al/Pb-0.3%Ag alloy composite anode for zinc electrowinning

    NASA Astrophysics Data System (ADS)

    Yang, Hai-tao; Liu, Huan-rong; Zhang, Yong-chun; Chen, Bu-ming; Guo, Zhong-cheng; Xu, Rui-dong

    2013-10-01

    An Al/Pb-0.3%Ag alloy composite anode was produced via composite casting. Its electrocatalytic activity for the oxygen evolution reaction and corrosion resistance was evaluated by anodic polarization curves and accelerated corrosion test, respectively. The microscopic morphologies of the anode section and anodic oxidation layer during accelerated corrosion test were obtained by scanning electron microscopy. It is found that the composite anode (hard anodizing) displays a more compact interfacial combination and a better adhesive strength than plating tin. Compared with industrial Pb-0.3%Ag anodes, the oxygen evolution overpotentials of Al/Pb-0.3%Ag alloy (hard anodizing) and Al/Pb-0.3%Ag alloy (plating tin) at 500 A·m-2 were lower by 57 and 14 mV, respectively. Furthermore, the corrosion rates of Pb-0.3%Ag alloy, Al/Pb-0.3%Ag alloy (hard anodizing), and Al/Pb-0.3%Ag alloy (plating tin) were 13.977, 9.487, and 11.824 g·m-2·h-1, respectively, in accelerated corrosion test for 8 h at 2000 A·m-2. The anodic oxidation layer of Al/Pb-0.3%Ag alloy (hard anodizing) is more compact than Pb-0.3%Ag alloy and Al/Pb-0.3%Ag alloy (plating tin) after the test.

  19. Post-irradiation mechanical properties of an AlMgSi alloy

    NASA Astrophysics Data System (ADS)

    Ismail, Z. H.; Birt, B.

    1995-03-01

    The effect of fast-neutron irradiation on the tensile properties and hardness of the age-hardenable alloy AlMgSi is investigated. Post-irradiation tensile tests are carried out in the temperature range 298 to 628 K. The results show that the degree of irradiation-produced hardening is dependent upon the initial condition of the alloy. The alloy in its soft condition exhibits a higher degree of irradiation hardening compared with that in the hard condition. The implication of the results is discussed in terms of the variation in the microstructures involved and compared with previosly published data.

  20. Nucleation in Al Alloys Processed By MCDC Casting

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.

    2015-06-01

    Present work confines itself to discuss the mechanism responsible for the grain refinement of the melt conditioned direct-chill cast aluminum alloys. It has been found that the Al alloys processed by this process undergo grain refinement irrespective of their chemical composition. The forced convection caused during this process led to dendrite fragmentation which enhances the heterogeneous nucleation and result in grain refinement. It is suggested that owing to their favorable lattice matching with α-Al, these fragments serve as potent nuclei for α-Al grains.

  1. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  2. Ab initio investigation of grain boundary cohesion in Al alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Shengjun; Kontsevoi, Oleg Y.; Freeman, A. J.; Olson, G. B.

    2010-03-01

    Strength and hardness of aluminum alloys can be substantially increased by alloying with Mg, Zn, Cu, Si, and other elements. The main drawback of Al alloys is their susceptibility to stress corrosion cracking, which is caused by alloying impurities segregated at grain boundaries. We investigated the embrittling and cohesion-enhancing effects of impurities on a σ5(012)[100] grain boundary in Al by means of the full-potential linearized augmented plane-wave (FLAPW) method within the framework of the Rice-Wang thermodynamic model and within the ab initio tensile test approach. We calculated segregation energies, analyzed local atomic configurations, electronic structures and spatial charge density distributions around segregated impurities, and identified the roles of atomic size and the bonding behavior of the impurity with the surrounding Al atoms. The results show that He, H and Na are strong embrittlers, Zn is a weak embrittler, while Sc, B, Cu and Mg are cohesion enhancers. We further evaluated the effect of co-alloying with two or more elements on grain boundary strength. This work provides a fundamental basis for the design of high strength Al alloys.

  3. Influence of RCS on Al-3Mg and Al-3Mg-0.25Sc alloys

    NASA Astrophysics Data System (ADS)

    Bhovi, Prabhakar M.; Venkateswarlu, K.

    2016-02-01

    An influence of repetitive corrugation and straightening (RCS) was studied on Al-3Mg and Al-3Mg-0.25Sc alloys up to eight passes. Each pass consist of a corrugation and followed by straightening. This has resulted in introducing large plastic strain in sample, and thus led to formation of sub-micron grain sizes with high angle grain boundaries. These sub grain formation was eventually resulted in improved mechanical properties. The average grain size of Al-3Mg-0.25Sc alloy after 8 passes yielded to ∼0.6pm. Microhardness, strength properties were evaluated and it suggests that RCS was responsible for high hardness values as compared to the as cast samples. The microhardness values after RCS were 105 HV and 130 HV for Al-3Mg and Al-3Mg-0.25Sc alloys, respectively. Similarly, ∼ 40% improvement in tensile strength from 240 MPa to 370 MPa was observed for Al- 3Mg-0.25Sc alloy after RCS process.Al-3Mg and Al-3Mg-0.25Scalloys exhibited maximum strength of 220 MPa and 370 MPa, respectively. It is concluded that RCS process has a strong influence on Al- 3Mg and Al-3Mg-0.25Sc alloys for obtaining improved mechanical properties and grain refinement. In addition to RCS process and presence of AESc precipitates in Al-3Mg-0.25Sc alloy had a significant role in grain refinement and improved mechanical properties as compared to Al-3Mg alloy.

  4. Tensile properties influencing variables in eutectic Al-Si casting alloys

    SciTech Connect

    Hafiz, M.F. . Dept. of Mechanical Engineering); Kobayashi, Toshiro . Dept. of Production Systems Engineering)

    1994-09-15

    Efforts to identify and characterize the physical properties of aluminum castings alloys are envisaged to lead to a new guideline from which the mechanical behavior of these alloys can be accurately predicted. For aluminum-silicon (Al-Si) casting alloys the tensile properties of a specific composition are observed to vary depending on the production parameters. The difference in the tensile properties appears to be mainly due to the microstructural features concomitant with the imposed production parameters. The present study aims to identify, quantitatively, the tensile properties influencing variables in high purity eutectic Al-Si casting alloy produced under a variety of solidification cooling rate with different strontium (Sr) additions, as a modifying agent. The correlation between the fracture characteristics and the microstructures has also been investigated.

  5. Energetic-particle synthesis of high-strength Al(O) alloys

    SciTech Connect

    Follstaedt, D.M.; Knapp, J.A.; Barbour, J.C.; Myers, S.M.; Dugger, M.T.

    1995-09-28

    High-strength Al(O) alloys, initially discovered by ion implantation, have now been produced with electron-cyclotron resonance plasma deposition and pulsed-laser deposition. The mechanical properties of these deposited alloy layers were examined with nanoindentation, and finite element modeling of the indented layer on Si substrates was used to determine yield stresses for the alloys of {approximately} 1--5 GPa. The key to these high strengths is the high density of nanometer-size {gamma}-Al{sub 2}O{sub 3} precipitates formed when high concentrations (5--30 at.%) of oxygen are introduced into aluminum as individual atoms or molecules. The strongest alloys have precipitates as small as 1 nm, implying that such small precipitates block dislocation motion. Based upon previous studies with oxygen-implanted aluminum, improved tribological properties are expected for layers made by the two new deposition methods.

  6. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  7. Tungsten-nickel-cobalt alloy and method of producing same

    DOEpatents

    Dickinson, James M.; Riley, Robert E.

    1977-03-15

    An improved tungsten alloy having a tungsten content of approximately 95 weight percent, a nickel content of about 3 weight percent, and the balance being cobalt of about 2 weight percent is described. A method for producing said tungsten-nickel-cobalt alloy is further described and comprises (a) coating the tungsten particles with a nickel-cobalt alloy, (b) pressing the coated particles into a compact shape, (c) heating said compact in hydrogen to a temperature in the range of 1400.degree. C and holding at this elevated temperature for a period of about 2 hours, (d) increasing this elevated temperature to about 1500.degree. C and holding for 1 hour at this temperature, (e) cooling to about 1200.degree. C and replacing the hydrogen atmosphere with an inert argon atmosphere while maintaining this elevated temperature for a period of about 1/2 hour, and (f) cooling the resulting alloy to room temperature in this argon atmosphere.

  8. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, James A.; Hayden, H. Wayne

    1995-01-01

    An apparatus and method for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode.

  9. Effect of surface roughness on the development of protective Al 2O 3 on Fe-10Al (at.%) alloys containing 0-10 at.% Cr

    NASA Astrophysics Data System (ADS)

    Zhang, Z. G.; Hou, P. Y.; Gesmundo, F.; Niu, Y.

    2006-11-01

    The effect of alloy surface roughness, achieved by different degrees of surface polishing, on the development of protective alumina layer on Fe-10 at.% Al alloys containing 0, 5, and 10 at.% Cr was investigated during oxidation at 1000 °C in 0.1 MPa oxygen. For alloys that are not strong Al 2O 3 formers (Fe-10Al and Fe-5Cr-10Al), the rougher surfaces increased Fe incorporation into the overall surface layer. On the Fe-10Al, more iron oxides were formed in a uniform layer of mixed aluminum- and iron-oxides since the layer was thicker. On the Fe-5Cr-10Al, more iron-rich nodules developed on an otherwise thin Al 2O 3 surface layer. These nodules nucleated preferentially along surface scratch marks but not on alloy grain boundaries. For the strong Al 2O 3-forming Fe-10Cr-10Al alloy, protective alumina surface layers were observed regardless of the surface roughness. These results indicate that the formation of a protective Al 2O 3 layer on Fe-Cr-Al surfaces is not dictated by Al diffusion to the surface. More cold-worked surfaces caused an enhanced Fe diffusion, hence produced more Fe-rich oxides during the early stage of oxidation.

  10. Functionally Graded Al Alloy Matrix In-Situ Composites

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Subramaniya Sarma, V.; Murty, B. S.

    2010-01-01

    In the present work, functionally graded (FG) aluminum alloy matrix in-situ composites (FG-AMCs) with TiB2 and TiC reinforcements were synthesized using the horizontal centrifugal casting process. A commercial Al-Si alloy (A356) and an Al-Cu alloy were used as matrices in the present study. The material parameters (such as matrix and reinforcement type) and process parameters (such as mold temperature, mold speed, and melt stirring) were found to influence the gradient in the FG-AMCs. Detailed microstructural analysis of the composites in different processing conditions revealed that the gradients in the reinforcement modify the microstructure and hardness of the Al alloy. The segregated in-situ formed TiB2 and TiC particles change the morphology of Si particles during the solidification of Al-Si alloy. A maximum of 20 vol pct of reinforcement at the surface was achieved by this process in the Al-4Cu-TiB2 system. The stirring of the melt before pouring causes the reinforcement particles to segregate at the periphery of the casting, while in the absence of such stirring, the particles are segregated at the interior of the casting.

  11. Dendrite coherency of Al-Si-Cu alloys

    NASA Astrophysics Data System (ADS)

    Veldman, Natalia L. M.; Dahle, Arne K.; Stjohn, David H.; Arnberg, Lars

    2001-01-01

    The dendrite coherency point of Al-Si-Cu alloys was determined by thermal analysis and rheological measurement methods by performing parallel measurements at two cooling rates for aluminum alloys across a wide range of silicon and copper contents. Contrary to previous findings, the two methods yield significantly different values for the fraction solid at the dendrite coherency point. This disparity is greatest for alloys of low solute concentration. The results from this study also contradict previously reported trends in the effect of cooling rate on the dendritic coherency point. Consideration of the results shows that thermal analysis is not a valid technique for the measurement of coherency. Analysis of the results from rheological testing indicates that silicon concentration has a dominant effect on grain size and dendritic morphology, independent of cooling rate and copper content, and thus is the factor that determines the fraction solid at dendrite coherency for Al-Si-Cu alloys.

  12. Nucleation and Precipitation Strengthening in Dilute Al-Ti and Al-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Knipling, Keith E.; Dunand, David C.; Seidman, David N.

    2007-10-01

    Two conventionally solidified Al-0.2Ti alloys (with 0.18 and 0.22 at. pct Ti) exhibit no hardening after aging up to 3200 hours at 375 °C or 425 °C. This is due to the absence of Al3Ti precipitation, as confirmed by electron microscopy and electrical conductivity measurements. By contrast, an Al-0.2Zr alloy (with 0.19 at. pct Zr) displays strong age hardening at both temperatures due to precipitation of Al3Zr (L12) within Zr-enriched dendritic regions. This discrepancy between the two alloys is explained within the context of the equilibrium phase diagrams: (1) the disparity in solid and liquid solubilities of Ti in α-Al is much greater than that of Zr in α-Al; and (2) the relatively small liquid solubility of Ti in α-Al limits the amount of solute retained in solid solution during solidification, while the comparatively high solid solubility reduces the supersaturation effecting precipitation during post-solidification aging. The lattice parameter mismatch of Al3Ti (L12) with α-Al is also larger than that of Al3Zr (L12), further hindering nucleation of Al3Ti. Classical nucleation theory indicates that the minimum solute supersaturation required to overcome the elastic strain energy of Al3Ti nuclei cannot be obtained during conventional solidification of Al-Ti alloys (unlike for Al-Zr alloys), thus explaining the absence of Al3Ti precipitation and the presence of Al3Zr precipitation.

  13. The structure-property relationships of powder processed Fe-Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Prichard, Paul Dehnhardt

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape PN processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic%). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (Dsb{84} < 32μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 mum. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 mum to 104 mum. Mechanical property testing was conducted on both extruded and sintered material using small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25sp°C to 550sp°C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase alpha + DOsb3 structure. The extruded material developed higher yield strength at temperatures below the DBTT, but the sintered material developed higher strengths above the DBTT. The fracture energy of these

  14. Precipitation during infiltration of A201 aluminum alloy into Al-Fe-V-Si preform

    SciTech Connect

    Yang, C.C.; Chen, Y.C.; Chang, E.

    1996-04-01

    The newly developed Al-Fe-V-Si aluminum alloy, produced by melt spinning into ribbons, comminution of ribbon to particles, and then consolidation of particles by extrusion and forging, is being considered for high temperature applications due to the material`s characteristics of high elevated temperature strength, low density, good toughness and thermal stability. In order to extend the near-net shaping capability of the material, the authors have proposed a new process that Al-Fe-V-Si aluminum alloy particles can be consolidated by casting, in which the liquid aluminum alloy was infiltrated around the Al-Fe-V-Si particles to form a FVS1212/A201 composite material. Preliminary study of the Al-Fe-V-Si particle reinforced A201 aluminum alloy composite demonstrated that the compression strength at 300 C can be twice as high as A201 aluminum alloy. This work constitutes a continuation of the previous efforts to understand the microstructural evolution sequences, particularly the precipitation events during infiltration of the liquid aluminum into Al-Fe-V-Si preform.

  15. Extrusion textures in Al, 6061 alloy and 6061/SiC{sub p} nanocomposites

    SciTech Connect

    Jiang, X.; Galano, M.; Audebert, F.

    2014-02-15

    The 6061 alloy matrix composites reinforced with 10 wt.% and 15 wt.% of SiC nanoparticles with an average diameter of ∼ 500 nm were hot extruded in strip shape from ball milled powders. The microstructures and textures of the hot extruded nanocomposites have been investigated by means of three dimensional orientation distribution functions and electron backscatter diffraction (EBSD) techniques. Pure Al and 6061 alloy extruded strips from atomised powders have been produced for comparison purposes. The results show that the non-deformable SiC particulates have a strong influence on the formation of extrusion textures in the matrix. Pure Al and 6061 alloy develop a typical β fibre texture after extrusion in strip shape. For 6061/SiC{sub p} nanocomposites, the intensities of major texture components decrease with increasing amount of SiC particles. The total intensities of Brass, Dillamore and S components have decreased by 19% for 6061/10 wt.% SiC{sub p} and 40% for 6061/15 wt.% SiC{sub p} composites when compared with the 6061 alloy. EBSD analysis on local grain orientations shows limited Al grain rotations in SiC rich zones and decreased texture intensities. - Highlights: • The effect of nano-SiCp to the extrusion texture of Al alloy matrix was analysed. • The Intensity of major texture components decreases with increasing amount of SiCp. • Deformation zones with limited Al grain rotations formed in SiCp rich zones.

  16. Fracture toughness of stoichiometric, non-stoichiometric and ternary-alloyed Al{sub 2}Ti

    SciTech Connect

    Ma, J.C.; Lukitsch, M.J.; Ambrow, C.E.; Benci, J.E.

    1997-12-31

    Polycrystalline stoichiometric Al{sub 2}Ti was produced via casting or powder metallurgy and further processed yielding material in six conditions. The fracture toughness of the six material conditions was determined from the critical load to initiate cracks with a Vickers indenter. The results show a strong dependence on material condition. Powder processed Al{sub 2}Ti exhibits the highest fracture toughness value among the material conditions studied. Polycrystalline non-stoichiometric Al{sub 2{+-}y}Ti{sub 1{+-}y} and ternary-alloyed Al{sub 2}Ti + X were prepared in as-cast and cast and annealed conditions. Each material condition exhibited a multiphase microstructure. The composition of the phases present in each alloy was analyzed with SEM/EDS. Fracture toughness values of cast and annealed stoichiometric and non-stoichiometric binary alloys are 20--30% greater than as-cast stoichiometric Al{sub 2}Ti. For the ternary alloys, the fracture toughness values show a strong dependence on the ternary element used and heat treatment condition. The fracture toughness values of three hot forged ternary alloys were also determined.

  17. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  18. Local Structures of Mechanically Alloyed Al70Cu20Fe10 Nanocomposites Studied by XRD and XAFS

    SciTech Connect

    Yin Shilong; Qian Liying; He Bo; Zou Shaobo; Wei Shiqiang; Bian Qing

    2007-02-02

    Ternary Al70Cu20Fe10 alloy nano-composites prepared by mechanical alloying are characterized by X-ray diffraction (XRD) and X-ray absorption fine structure (XAFS). The results indicate that after milled for 10 hours, the coordination environment around Cu atoms is changed largely and becomes disordered, but the local structure of Fe atoms still remains as that of {alpha}-Fe. This indicates the forming of inter-metallic compound Al2Cu with body center cubic structure. Even if the milling time is extended to 40 hours, only small amount of {alpha}-Fe can be alloyed to produce Al-Fe-Cu alloy. However, the annealing treatment at 700 deg. C can drive the {alpha}-Fe to incorporate into the Al2Cu compound to form an icosahedral alloy phase.

  19. Effect of initial texture on texture evolution in 1050 Al alloys under simple shear

    NASA Astrophysics Data System (ADS)

    Han, Jun-Hyun; Oh, Kyu Hwana; Lee, Jae-Chul

    2003-08-01

    The effect of the initial textures prior to dissimilar channel angular pressing (DCAP) on the texture evolution of the 1050 Al alloy sheets, processed by the continuous confined strip shearing (C2S2) process, were studied. The four different specimens, i.e., cold rolled, heat treated, warm rolled, and as-cast 1050 Al alloy sheets, having various initial textures were prepared using different thermomechanical routes. Although the major texture types were significantly affected by the initial textures prior to DCAP, DCAP always promoted both the <111>//normal direction (ND) textures and the {001}<110> rotated cube texture regardless of the initial texture status. Effects of the texture evolutions due to equal channel angular pressing (ECAP) on deep drawbility and planar anisotropy were analyzed based on the -r value and the Δ r value determined from the measured pole figures. A feasibility for producing the 1050 Al alloy sheets having high deep drawbility and low planar anisotropy was demonstrated.

  20. Multi-step wrought processing of TiAl-based alloys

    SciTech Connect

    Fuchs, G.E.

    1997-04-01

    Wrought processing will likely be needed for fabrication of a variety of TiAl-based alloy structural components. Laboratory and development work has usually relied on one-step forging to produce test material. Attempts to scale-up TiAl-based alloy processing has indicated that multi-step wrought processing is necessary. The purpose of this study was to examine potential multi-step processing routes, such as two-step isothermal forging and extrusion + isothermal forging. The effects of processing (I/M versus P/M), intermediate recrystallization heat treatments and processing route on the tensile and creep properties of Ti-48Al-2Nb-2Cr alloys were examined. The results of the testing were then compared to samples from the same heats of materials processed by one-step routes. Finally, by evaluating the effect of processing on microstructure and properties, optimized and potentially lower cost processing routes could be identified.

  1. Enhanced superplasticity and strength in modified Ti-6Al-4V alloys

    SciTech Connect

    Wert, J.A.; Paton, N.E.

    1983-12-01

    Beta-stabilizing elements were added Ti-6Al-4V alloy with a view to lowering its optimum superplastic forming temperature. The alloys modified with 2 wt pct Fe, Co, and Ni produced values of flow stress, strain rate sensitivity, and total elongation at 1088 K approaching those of the base Ti-6Al-4V alloy at its standard superplastic forming temperature of 1200 K. In addition to lowering the superplastic forming temperature, the beta-stabilizing elements also increased room temperature strength levels above those normally found for Ti-6Al-4V. The addition of beta-stabilizing elements raised resistance to deformation at room temperature, while lowering it at elevated temperatures. This result is explained by considering the effects of high-diffusivity beta stabilizers on deformation processes at room and elevated temperatures. 23 references.

  2. Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

    SciTech Connect

    Fuchs, G.E.

    1995-02-01

    The effects of heat treatment and deformation processing on the microstructures and properties of {gamma}-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation {gamma}-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed.

  3. Simulation of aluminothermic smelting of Al-Zr and Al-Zr-Mo-Sn alloys

    NASA Astrophysics Data System (ADS)

    Larionov, A. V.; Chumarev, V. M.; Udoeva, L. Yu.; Mansurova, A. N.; Rylov, A. N.; Raikov, A. Yu.; Aleshin, A. P.; Trubachev, M. V.

    2013-09-01

    Aluminothermic smelting of Al-Zr and Al-Zr-Mo-Sn alloys has been simulated in terms of thermodynamics. The thermodynamic properties of molybdenum and zirconium intermetallic compounds are calculated. It is demonstrated that, with consideration for their formation, the calculated compositions of aluminothermic blends and the forecasted extraction of target metals into an alloy are in good agreement with the data obtained during pilot tests.

  4. POWDER METALLURGY TiAl ALLOYS: MICROSTRUCTURES AND PROPERTIES

    SciTech Connect

    Hsiung, L

    2006-12-11

    The microstructures and properties of powder metallurgy TiAl alloys fabricated by hot extrusion of gas-atomized powder at different elevated temperatures were investigated. Microstructure of the alloy fabricated at 1150 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains and coarse ordered B2 grains. Particles of ordered hexagonal {omega} phase were also observed in some B2 grains. The alloy containing B2 grains displayed a low-temperature superplastic behavior: a tensile elongation of 310% was measured when the alloy was tested at 800 C under a strain rate of 2 x 10{sup -5} s{sup -1}. Microstructure of the alloy fabricated at 1250 C consisted of a mixture of fine ({gamma} + {alpha}{sub 2}) equiaxed grains, coarse {alpha}{sub 2} grains, and lamellar ({gamma} + {alpha}{sub 2}) colonies. An observation of stacking faults associated with fine {gamma} lamellae in {alpha}{sub 2} grains reveals that the stacking fault of {alpha}{sub 2} phase plays an important role in the formation of lamellar ({gamma} + {alpha}{sub 2}) colonies. Unlike the alloy fabricated at 1150{sup o}, the alloy fabricated at 1250{sup o} displayed no low-temperature superplasticity, but a tensile elongation of 260% at 1000 C was measured. Microstructure of the alloy fabricated at 1400 C consisted of fully lamellar ({gamma} + {alpha}{sub 2}) colonies with the colony size ranging between 50 {micro}m and 100 {micro}m, in which the width of {gamma} lamella is in a range between 100 nm and 350 nm, and the width of {alpha}{sub 2} lamella is in a range between 10 nm and 50 nm. Creep behavior of the ultrafine lamellar alloy and the effects of alloying addition on the creep resistance of the fully lamellar alloy are also investigated.

  5. Al-Li Alloy 1441 for Fuselage Applications

    NASA Technical Reports Server (NTRS)

    Bird, R. K.; Dicus, D. L.; Fridlyander, J. N.; Sandler, V. S.

    2000-01-01

    A cooperative investigation was conducted to evaluate Al-Cu-Mg-Li alloy 1441 for long service life fuselage applications. Alloy 1441 is currently being used for fuselage applications on the Russian Be-103 amphibious aircraft, and is expected to be used for fuselage skin on a new Tupolev business class aircraft. Alloy 1441 is cold-rollable and has several attributes that make it attractive for fuselage skin applications. These attributes include lower density and higher specific modulus with similar strength as compared to conventional Al-Cu-Mg alloys. Cold-rolled 1441 Al-Li sheet specimens were tested at NASA Langley Research Center (LaRC) and at the All-Russia Institute of Aviation Materials (VIAM) in Russia to evaluate tensile properties, fracture toughness, impact resistance, fatigue life and fatigue crack growth rate. In addition, fuselage panels were fabricated by Tupolev Design Bureau (TDB) using 1441 skins and Al-Zn-Mg-Cu alloy stiffeners. The panels were subjected to cyclic pressurization fatigue tests at TDB and at LaRC to simulate fuselage pressurization/depressurization during aircraft service. This paper discusses the results from this investigation.

  6. Recovery of Li from alloys of Al- Li and Li- Al using engineered scavenger compounds

    DOEpatents

    Riley, W. D.; Jong, B. W.; Collins, W. K.; Gerdemann, S. J.

    1994-01-01

    A method of producing lithium of high purity from lithium aluminum alloys using an engineered scavenger compound, comprising: I) preparing an engineered scavenger compound by: a) mixing and heating compounds of TiO2 and Li2CO3 at a temperature sufficient to dry the compounds and convert Li.sub.2 CO.sub.3 to Li.sub.2 O; and b) mixing and heating the compounds at a temperature sufficient to produce a scavenger Li.sub.2 O.3TiO.sub.2 compound; II) loading the scavenger into one of two electrode baskets in a three electrode cell reactor and placing an Al-Li alloy in a second electrode basket of the three electrode cell reactor; III) heating the cell to a temperature sufficient to enable a mixture of KCl-LiCl contained in a crucible in the cell to reach its melting point and become a molten bath; IV) immersing the baskets in the bath until an electrical connection is made between the baskets to charge the scavenger compound with Li until there is an initial current and voltage followed by a fall off ending current and voltage; and V) making a connection between the basket electrode containing engineered scavenger compound and a steel rod electrode disposed between the basket electrodes and applying a current to cause Li to leave the scavenger compound and become electrodeposited on the steel rod electrode.

  7. Development of Ti-6Al-4V and Ti-1Al-8V-5Fe Alloys Using Low-Cost TiH2 Powder Feedstock

    SciTech Connect

    Joshi, Vineet V.; Lavender, Curt; Moxon, Vladimir; Duz, Vlad; Nyberg, Eric; Weil, K. Scott

    2012-09-25

    Thermo-mechanical processing was performed on two titanium alloy billets, a beta-titanium alloy (Ti1Al8V5Fe) and an alpha-beta titanium alloy (Ti6Al4V), which had been produced using a novel low-cost powder metallurgy process that relies on the use of TiH2 powder as a feedstock material. The thermomechanical processing was performed in the beta region of the respective alloys to form 16-mm diameter bars. The hot working followed by the heat treatment processes not only eliminated the porosity within the materials but also developed the preferred microstructures. Tensile testing and rotating beam fatigue tests were conducted on the as-rolled and heat-treated materials to evaluate their mechanical properties. The mechanical properties of these alloys matched well with those produced by the conventional ingot processing route.

  8. The immiscibility of InAlN ternary alloy

    PubMed Central

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-01-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film. PMID:27221345

  9. The immiscibility of InAlN ternary alloy.

    PubMed

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-01-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film. PMID:27221345

  10. The immiscibility of InAlN ternary alloy

    NASA Astrophysics Data System (ADS)

    Zhao, Guijuan; Xu, Xiaoqing; Li, Huijie; Wei, Hongyuan; Han, Dongyue; Ji, Zesheng; Meng, Yulin; Wang, Lianshan; Yang, Shaoyan

    2016-05-01

    We have used two models based on the valence force field and the regular solution model to study the immiscibility of InAlN ternary alloy, and have got the spinodal and binodal curves of InAlN. Analyzing the spinodal decomposition curves, we obtain the appropriate concentration region for the epitaxial growth of the InN-AlN pseudobinary alloy. At a temperature most common for the epitaxial growth of InAlN (1000 K), the solubility of InN is about 10%. Then we introduce the mismatch strain item into the Gibbs free energy, and the effect of different substrates is taken into consideration. Considering Si, Al2O3, InN, GaN, AlN as a substrate respectively, it is found that all the five systems are stabilized with the upper critical solution temperature largely reduced. Finally, InN and GaN are potential substrates for In-rich InAlN, while AlN and GaN substrates are recommended in the Al-rich region. Si and Al2O3 may be ideal substrates for thin InAlN film.

  11. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    NASA Astrophysics Data System (ADS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  12. Processing-property-microstructure relationships in TiAl-based alloys

    SciTech Connect

    Loretto, M.H.; Hu, D.; Godfrey, A.

    1997-12-31

    A range of Ti-Al-based alloys have been produced by plasma melting either small buttons (1kg samples) or ingots (up to 50kg). Some of the ingots have been atomized. The influence of thermomechanical processing on the microstructure of these materials has been assessed using optical and electron microscopy and the room temperature mechanical properties and creep strengths determined. It has been found that either through appropriate processing and/or through alloy development, it is possible to obtain alloys with room temperature strengths up to 1,000 MPa. Elongations of about 1% at room temperature have been obtained for alloys with this strength and this is coupled with significant improvements in creep strength over the reference alloy, Ti-48Al-2Mn-2Nb. The influence of the difficulty of slip transfer between gamma and alpha 2 has been assessed as one of the factors limiting ductility. Regions which are low in aluminum, which are present in the atomized powders initiate fracture at very low strains. These results are discussed in terms of the factors that control the strength and fracture behavior of TiAl-based alloys.

  13. The structure-property relationships of powder processed Fe-Al-Si alloys

    SciTech Connect

    Prichard, P.D.

    1998-02-23

    Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D{sub 84} < 32 {micro}m). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 {micro}m. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 {micro}m to 104 {micro}m. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase {alpha} + DO{sub 3} structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

  14. Investigation of Carbon incorporation into Al 6061 alloys

    NASA Astrophysics Data System (ADS)

    Ge, Xiaoxiao; Riba, Lourdes Salamanca; Wuttig, Manfred; Covetics Collaboration

    The incorporation of carbon nanostructures into aluminum alloys, such as Al6061 and Al7075, has the potential to further improve the mechanical, electrical and anti-corrosion properties of these alloys. We report on a novel method to incorporate up to 10.0 wt% carbon into the crystal structure of Al 6061 alloys to form a new material ``Al Covetics''. In this method, a DC current is applied to molten Al metal containing activated carbon particles. The current facilitates ionization of the carbon atoms and their bonding to each other, forming graphic chains and layers along preferential directions of the Al lattice. Raman mapping of the G and D peaks of graphitic carbon was used to confirm the role of the current in ensuring that the carbons remain in the metal by electro-static force and spread into the metal matrix evenly. Sp2 bonding of carbon was found all over the surface in the Covetics. Carbon signals were also observed everywhere in Covetics with Energy Dispersive X-ray Spectroscopy. However, localized carbon signals were detected in samples made with activated carbon but without applying any current. The dependence of the mechanical, electrical and structural properties of Al Covetics on C content from 3 to 10 wt. % will be presented.

  15. Positron lifetime studies of decomposition in 2024 (Al-Cu-Mg) and 7010 (Al-Zn-Cu-Mg) alloys

    SciTech Connect

    Dlubek, G. |; Lademann, P.; Krause, H.; Krause, S.; Unger, R.

    1998-09-04

    In the current paper, the decomposition behavior of the engineering alloys 2024 (Al-Cu-Mg) and 7010 (Al-Zn-Cu-Mg) is studied using positron lifetime measurements. Positrons probe open volume defects such as vacancies and dislocations. However, they may also be used to investigate coherent zones and incoherent precipitates. In order to understand the rather complicated precipitation sequences and the response of positrons to different type of precipitates occurring in 2024 and 7010 alloys, binary and ternary laboratory alloys were also investigated under the same experimental conditions as the engineering alloys. The interpretations of the results are based on experiences of the group from extensive positron studies of laboratory alloys such as Al-Zn, Al-Zn-Mg, Al-Cu, and further Al alloys (see also the review (4)). Their collected results are shown as lifetimes and curve-shape parameters S of the electron-positron momentum distribution curves characteristic for different precipitates in Al alloys.

  16. Recent advances in alloy design of Ni{sub 3}Al alloys for structural use

    SciTech Connect

    Liu, C.T.; George, E.P.

    1996-12-31

    This is a comprehensive review of recent advances in R&D of Ni{sub 3}Al-based alloys for structural use at elevated temperatures in hostile environments. Recent studies indicate that polycrystalline Ni{sub 3}Al is intrinsically quite ductile at ambient temperatures, and its poor tensile ductility and brittle grain-boundary fracture are caused mainly by moisture-induced hydrogen embrittlement when the aluminide is tested in moisture- or hydrogen-containing environments. Tensile ductility is improved by alloying with substitutional and interstitial elements. Among these additives, B is most effective in suppressing environmental embrittlement and enhancing grain-boundary cohesion, resulting in a dramatic increase of tensile ductility at room temperature. Both B-doped and B-free Ni{sub 3}Al alloys exhibit brittle intergranular fracture and low ductility at intermediate temperatures (300-850 C) because of oxygen-induced embrittlement in oxidizing environments. Cr is found to be most effective in alleviating elevated-temperature embrittlement. Parallel efforts on alloy development using physical metallurgy principles have led to development of several Ni{sub 3}Al alloys for industrial use. The unique properties of these alloys are briefly discussed. 56 refs, 15 figs, 3 tabs.

  17. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  18. Eutectic nucleation in hypoeutectic Al-Si alloys

    SciTech Connect

    Nafisi, S. Ghomashchi, R.; Vali, H.

    2008-10-15

    The nucleation mechanism of eutectic grains in hypoeutectic Al-Si foundry alloys has been investigated by examining deep etched specimens in high-resolution field emission gun scanning electron microscope (FEG-SEM) and by using in-situ Focused Ion Beam (FIB) milling and microscopy. Both unmodified and Sr-modified alloys were studied to characterize the nucleation mechanism of eutectic silicon flakes and fibers. It is proposed that following nucleation of eutectic Al on the primary {alpha}-Al dendrites, fine Si particles form at the solidification front upon which the eutectic Si flakes and fibers could develop. The formation of small Si particles is attributed to Si enrichment of the remaining melt due to the formation of eutectic Al (aluminum spikes) at the eutectic temperature. A hypothesis is then proposed to explain the mechanism of eutectic grains formation with main emphasis on the eutectic Si phase.

  19. Laves phase in Ti-42Al-10Mn alloy

    SciTech Connect

    Chen, Z.; Jones, I.P.; Small, C.J.

    1996-07-01

    Mn is one of the most effective alloying additions to {gamma}-TiAl titanium aluminide for improving room temperature ductility. The purpose of this investigation as a whole is to study phase relationships in the Mn addition alloys over a wide range of temperatures and to determine the solubilities of Mn in the {gamma} and {alpha}{sub 2} phases in order to explore the potential of Mn additions to {gamma}-TiAl. The aim of this specific paper, however, is to confirm the identify of the ternary Ti{sub 3}Al{sub 3}Mn{sub 2} phase in the Ti-Al-Mn system and to show how to remove it.

  20. Composite droplets: evolution of InGa and AlGa alloys on GaAs(100).

    PubMed

    Sablon, K A; Wang, Zh M; Salamo, G J

    2008-03-26

    We present a comparative study for the evolution of utilizing indium gallium (InGa) and aluminum gallium (AlGa) alloys fabricated on GaAs(100) by means of simultaneous and sequential droplet formation. The composite alloys reported using the sequential approach lack the ability to precisely determine the final alloy composition as well as consistency in the density of the droplets. Further, the composition of the InGa alloy is not uniform, as seen by the size distribution using an atomic force microscope (AFM). Although this approach may be acceptable for materials with similar surface kinetics, as in the case of AlGa, it is not acceptable for InGa. This investigation reveals that the simultaneous approach for fabricating composite alloys is the optimum approach for producing InGa alloys with better control on composition for plasmonic applications such as plasmonic waveguides. PMID:21817741

  1. /Al-4Cu Composite Material Produced by Squeeze Casting Method

    NASA Astrophysics Data System (ADS)

    Ficici, Ferit

    2014-05-01

    The wear behavior of a weight fraction of particles with up to 30 wt.% in situ AlB2 flakes reinforced in Al-4Cu matrix alloy composites and fabricated by a squeeze casting method was investigated in a pin-on-disk abrasion test instrument against different SiC abrasives at room conditions. Wear tests were performed under the load of 10 N against SiC abrasive papers of 80, 100, and 120 mesh grits. The effects of sliding speed, AlB2 flake content, and abrasive grit sizes on the abrasive wear properties of the matrix alloy and composites have been evaluated. The main wear mechanisms were identified using an optical microscope. The results showed that in situ AlB2 flake reinforcement improved the abrasion resistance against all the abrasives used, and the abrasive wear resistance decreased with an increase in the sliding speed and the abrasive grit size. The wear resistances of the composites were considerably bigger than those of the matrix alloy and increased with increases in in situ AlB2 flake contents.

  2. Efficient Utilization of Nickel Laterite to Produce Master Alloy

    NASA Astrophysics Data System (ADS)

    Ma, Xiaodong; Cui, Zhixiang; Zhao, Baojun

    2016-07-01

    To lower the smelting temperature associated with the carbothermic reduction processing of laterite, the optimization of slag and alloy systems was investigated to enable the reduction of laterite ore in the molten state at 1723 K. The master Fe-Ni-Mo alloy was successfully produced at a lower temperature (1723 K). The liquidus of the slag decreased with the addition of oxide flux (Fe2O3 and CaO) and that of the ferronickel alloy decreased with the addition of Mo/MoO3. More effective metal-slag separation was achieved at 1723 K, which reduces the smelting temperature by 100 K compared with the current electric furnace process. A small addition of Mo/MoO3 not only decreased the melting point of ferronickel alloys but also served as a collector to aggregate the ferronickel sponges allowing them to grow larger. The FeO concentration in the slag and the nickel grade of the alloy decreased with increasing graphite reductant addition.

  3. 99. 99% Al/ 6063 Alloy Co-extruded beam chamber

    SciTech Connect

    Ishimaru, H.; Narushima, K.; Kanazawa, K.

    1988-09-30

    In an electron storage ring, synchrotron radiation causes stimulated gas desorption from the vacuum chamber wall. It raises the operating pressure far above the ultrahigh vacuum range needed for long beam lifetimes. In order to determine an ideal material for low dynamic gas desorption we have studied the properties of co-extruded 99.99%Al/ 6063 alloy. (AIP)

  4. Characterization of Continuous Cast AA2037 Al Alloy

    SciTech Connect

    Kenik, Edward A; Zeng, Qiang; Zhai, Tongguang

    2009-01-01

    The microstructure of a contiuous cast Al alloy was characterized with transmission and scanning transmission electron microscopy, as well as x-ray microanalysis. Several precipitate phases were identified as a function of prior thermomechanical treatment in order to understand the improvement of fatigue properties resulting from those treatments.

  5. High strain rate superplasticity in a friction stir processed 7075 Al alloy

    SciTech Connect

    Mishra, R.S.; Mahoney, M.W.; McFaden, S.X.; Mara, N.A.; Mukherjee, A.K.

    1999-12-31

    In this paper, the authors report the first results using friction stir processing (FSP). In the last ten years, a new technique of Friction Stir Welding (FSW) has emerged as an exciting solid state joining technique for aluminum alloys. This technique, developed by The Welding Institute (TWI), involves traversing a rotating tool that produces intense plastic deformation through a stirring action. The localized heating is produced by friction between the tool shoulder and the sheet top surface, as well as plastic deformation of the material in contact with the tool. This results in a stirred zone with a very fine grain size in a single pass. Mahoney et al. observed a grain size of 3 {micro}m in a 7075 Al alloy. This process can be easily adopted as a processing technique to obtain fine grain size. FSP of a commercial 7075 Al alloy resulted in significant enhancement of superplastic properties. The optimum superplastic strain rate was 10{sup {minus}2}s{sup {minus}1} at 490 C in the FSP 7075 Al alloy, an improvement of more than an order of magnitude in strain rate. The present results suggest an exciting possibility to use a simple FSP technique to enhance grain size dependent properties.

  6. Interfacial reactions and oxidation behavior of Al 2O 3 and Al 2O 3/Al coatings on an orthorhombic Ti 2AlNb alloy

    NASA Astrophysics Data System (ADS)

    Li, H. Q.; Wang, Q. M.; Gong, J.; Sun, C.

    2011-02-01

    The uniform and dense Al2O3 and Al2O3/Al coatings were deposited on an orthorhombic Ti2AlNb alloy by filtered arc ion plating. The interfacial reactions of the Al2O3/Ti2AlNb and Al2O3/Al/Ti2AlNb specimens after vacuum annealing at 750 °C were studied. In the Al2O3/Ti2AlNb specimens, the Al2O3 coating decomposed significantly due to reaction between the Al2O3 coating and the O-Ti2AlNb substrate. In the Al2O3/Al/Ti2AlNb specimens, a γ-TiAl layer and an Nb-rich zone came into being by interdiffusion between the Al layer and the O-Ti2AlNb substrate. The γ-TiAl layer is chemically compatible with Al2O3, with no decomposition of Al2O3 being detected. No internal oxidation or oxygen and nitrogen dissolution zone was observed in the O-Ti2AlNb alloy. The Al2O3/Al/Ti2AlNb specimens exhibited excellent oxidation resistance at 750 °C.

  7. Comparison of the transformation temperature, microstructure and magnetic properties of Co-Ni-Al and Co-Ni-Al-Cr shape memory alloys

    NASA Astrophysics Data System (ADS)

    Dağdelen, Fethi; Malkoç, Türkan; Kök, Mediha; Ercan, Ercan

    2016-06-01

    In this study, two-phase Co-Ni-Al shape memory alloys that have drawn attention recently due to their technological applications were investigated. Co-Ni-Al and Co-Ni-Al-Cr alloys were produced by melting method in an arc-melter furnace and physical properties between alloys were compared. At the end of experimental measurements it was observed that chromium addition did not change the crystal structure of the Co-Ni-Al alloy, but decreased the martensitic transformation temperature, the most significant property of shape memory alloys. Moreover, there was no significant change in the microstructure of the Co-Ni-Al alloy with chromium addition, and the presence of the two phases determined by X-ray analysis was also determined by optical microscopy. There was no significant change in micro hardness values of the alloys, while important changes in the magnetic properties were determined. It was observed that the Curie temperature decreased by approximately 500 {}^{circ}C with chromium addition and a considerable decrease in the magnetic saturation value was also determined.

  8. Comparison of the transformation temperature, microstructure and magnetic properties of Co-Ni-Al and Co-Ni-Al-Cr shape memory alloys

    NASA Astrophysics Data System (ADS)

    Dağdelen, Fethi; Malkoç, Türkan; Kök, Mediha; Ercan, Ercan

    2016-06-01

    In this study, two-phase Co-Ni-Al shape memory alloys that have drawn attention recently due to their technological applications were investigated. Co-Ni-Al and Co-Ni-Al-Cr alloys were produced by melting method in an arc-melter furnace and physical properties between alloys were compared. At the end of experimental measurements it was observed that chromium addition did not change the crystal structure of the Co-Ni-Al alloy, but decreased the martensitic transformation temperature, the most significant property of shape memory alloys. Moreover, there was no significant change in the microstructure of the Co-Ni-Al alloy with chromium addition, and the presence of the two phases determined by X-ray analysis was also determined by optical microscopy. There was no significant change in micro hardness values of the alloys, while important changes in the magnetic properties were determined. It was observed that the Curie temperature decreased by approximately 500°C with chromium addition and a considerable decrease in the magnetic saturation value was also determined.

  9. Characterization of Al-Cu-Mg-Ag Alloy RX226-T8 Plate

    NASA Technical Reports Server (NTRS)

    Lach, Cynthia L.; Domack, Marcia S.

    2003-01-01

    aircraft wing and fuselage skin materials through the addition of silver to Al-Cu-Mg alloys based on Al 2519 chemistry [2]. Thermal stability of the resulting Al-Cu-Mg-Ag alloys, C415-T8 and C416-T8, was due to co-precipitation of the thermally stable . (AlCu) and ' (Al2Cu) strengthening phases [1-4]. The strength and toughness behavior was investigated for these alloys produced as 0.090-inch thick rolled sheet in the T8 condition and after various thermal exposures. The mechanical properties were shown to be competitive with conventional aircraft alloys, 2519-T8 and 2618-T8 [2]. During the Integral Airframe Structure (IAS) program, advanced aluminum alloys were examined for use in an integrally stiffened airframe structure where the skin and stiffeners would be machined from plate and extruded frames would be mechanically attached (see Figure 1) [5]. Advantages of integrally stiffened structure include reduced part count, and reduced assembly times compared to conventional built-up airframe structure. The near-surface properties of a thick plate are of significance for a machined integrally stiffened airframe structure since this represents the skin location. Properties measured at the mid-plane of the plate are more representative of the stiffener web. RX226 was developed to exploit strength-toughness improvements and thermal stability benefits of Al-Cu-Mg-Ag alloys in plate gages. This study evaluated the microstructure and properties of three gages of plate produced in the T8 condition.

  10. Structural and Thermal Study of Nanocrystalline Fe-Al-B Alloy Prepared by Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Gharsallah, Hana Ibn; Sekri, Abderrahmen; Azabou, Myriam; Escoda, Luiza; Suñol, Joan Josep; Khitouni, Mohamed

    2015-08-01

    Nanostructured iron-aluminum alloy of Fe-25 at. pct Al composition doped with 0.2 at. pct B was prepared by mechanical alloying. The phase transformations and structural changes occurring in the studied material during mechanical alloying and during subsequent heating were investigated by SEM, XRD, and DSC techniques. The patterns so obtained were analyzed using the Rietveld program. The alloyed powders were disordered Fe(Al) solid solutions and Fe2B boride phase. The Fe2B boride phase is formed after 4 hours of milling. The crystallite size reduction to the nanometer scale (5 to 8 nm) is accompanied by an increase in lattice strains. The powder milled for 40 hours was annealed at temperatures of 523 K, 823 K, 883 K, and 973 K (250 °C, 550 °C, 610 °C, and 700 °C) for 2 hours. Low temperatures annealing are responsible for the relaxation of the disordered structure, while high temperatures annealing enabled supersaturated Fe(Al) solid solutions to precipitate out fines Fe3Al, Fe2Al5, and Fe4Al13 intermetallics and, also the recrystallization and the grain growth phenomena.

  11. Microscopic Properties of Long-Period Ordering in Al-Rich TiAl Alloys

    NASA Astrophysics Data System (ADS)

    Hata, S.; Nakano, T.; Kuwano, N.; Itakura, M.; Matsumura, S.; Umakoshi, Y.

    2008-07-01

    The ordering mechanism of long-period superstructures (LPSs) in Al-rich TiAl alloys has been investigated by high-resolution transmission electron microscopy (HRTEM). The LPSs are classified in terms of arrangements of base clusters with different shapes and compositions formed in Ti-rich (002) layers of L10-TiAl matrix: square Ti4Al, fat rhombus Ti3Al, and lean rhombus Ti2Al type clusters. The HRTEM observations revealed that antiphase boundaries of long-range-ordered LPS domains and short-range-ordered microdomains are constructed by various space-filling arrangements of the base clusters. Such a microscopic property characterized by the base clusters and their arrangements is markedly analogous to that of the {left< {{text{1,1/2,0}}} rightrangle } * special-point ordering alloys such as Ni-Mo.

  12. Hydrogen permeation characteristics of some Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Van Deventer, E. H.; Maroni, V. A.

    1983-01-01

    Hydrogen permeation data are reported for two Fe-Cr-Al alloys, Type-405 SS (Cr 14-A1 0.2) and a member of the Fecralloy family of alloys (Cr 16-A1 5). The hydrogen permeability of each alloy (in a partially oxidized condition) was measured over a period of several weeks at randomly selected temperatures (between 150 and 850°C) and upstream H 2 pressures (between 2 and 1.5 × 10 4 Pa). The permeabilities showed considerable scatter with both time and temperature and were 10 2 to 10 3 times lower than those of pure iron, even in strongly reducing environments. The exponent, n, for the relationship between upstream H 2 pressure, P, and permeability, φ, ( φ ~ Pn) was closer to 0.7 than to the expected 0.5, indicating a process limited by surface effects (e.g., surface oxide films) as opposed to bulk material effects. Comparison of these results with prior permeation measurements on other Fe-Cr-Al alloys, on Fe-Cr alloys, and on pure iron shows that the presence of a few weight percent aluminum offers the best prospects for achieving low tritium permeabilities with martensitic and ferritic steels used in fusion-reactor first wall and blanket applications.

  13. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  14. Investigation of superplastic behavior of NiAl and Ni{sub 3}Al duplex alloy

    SciTech Connect

    Liu Zhenyun; Lin Dongliang; Gu Yuefeng; Shan Aidang

    1997-12-31

    The superplastic behavior of a NiAl and Ni{sub 3}Al duplex alloy was investigated. It was found that the alloy exhibits superplastic behavior over a narrow temperature range, from 975 C to 1,025 C at the strain rate of 1.52 {times} 10{sup {minus}4}s{sup {minus}1}. A maximum tensile elongation of 149% was obtained at 1,000 C with the strain rate sensitivity up to 0.375. The superplastic deformation of the duplex alloy can be approximately described by an empirical equation of the form: {dot {var_epsilon}} = Ao{sup 2.67} exp({minus}303,000/RT). Optical microstructure and TEM observation show that the superplastic behavior mechanism of the investigated alloy is a process of continuous recovery and recrystallization during deformation.

  15. Two-Phase (TiAl+TiCrAl) Coating Alloys for Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialek, James L. (Inventor); Brindley, William J. (Inventor)

    1998-01-01

    A coating for protecting titanium aluminide alloys, including the TiAl gamma + Ti3Al (alpha(sub 2)) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C. is disclosed. This protective coating consists essentially of titanium, aluminum. and chromium in the following approximate atomic ratio: Ti(41.5-34.5)Al(49-53)Cr(9.5-12.5)

  16. Mercury embrittlement of Cu-Al alloys under cyclic loading

    NASA Technical Reports Server (NTRS)

    Regan, T. M.; Stoloff, N. S.

    1977-01-01

    The effect of mercury on the room temperature, high cycle fatigue properties of three alloys: Cu-5.5 pct Al, Cu-7.3 pct Al, and Cu-6.3 pct Al-2.5 pct Fe has been determined. Severe embrittlement under cyclic loading in mercury is associated with rapid crack propagation in the presence of the liquid metal. A pronounced grain size effect is noted under mercury, while fatigue properties in air are insensitive to grain size. The fatigue results are discussed in relation to theories of adsorption-induced liquid metal embrittlement.

  17. Special Features of the Mechanical Characteristics of Al-Al2O3 Composites Produced By Explosive Compaction of Powders Under Shock-Wave Deformation

    NASA Astrophysics Data System (ADS)

    Zhukov, I. A.; Garkushin, G. V.; Vorozhtsov, S. A.; Khrustalyov, A. P.; Razorenov, S. V.; Kvetinskaya, A. V.; Promakhov, V. V.; Zhukov, A. S.

    2016-01-01

    The results obtained from investigations into the special features inherent in the mechanical characteristics (Hugoniot elastic limit and spall strength) observed under shock-wave loading of Al-Al2O3 composite samples produced by an explosive powder compaction technique are presented. Embedding 10 wt.% of aluminum oxide in the aluminum matrix has been found to increase the Hugoniot elastic limit as opposed to the commercialgrade AD1(Al 1013) aluminum alloy.

  18. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  19. Microstructure and mechanical properties of Ni sub 3 Al-based alloys reinforced with particulates

    SciTech Connect

    McKamey, C.G.; Carmichael, C.A.

    1990-01-01

    Hot-extrusion was used to produce Ni{sub 3}Al-based alloys to which 10 vol % TiN, NbC, HfO{sub 2}, or HfN was added for reinforcement. The TiN, NbC, and HfO{sub 2} particulates produced Ni{sub 3}Al-matrix composites in which no reaction was noted at the particle-matrix interface. However, the addition of HfN resulted in extensive reaction in which the hafnium appeared to diffuse into the matrix. Microstructures of this alloy showed a complex array of phases and voids where the HfN particles are presumed to have been originally. Hot hardness, compression, and compression creep tests were preformed on specimens cut from the extruded bar of each alloy. No significant strengthening was observed for the alloys containing TiN, NbC, or HfO{sub 2}. However the HfN-containing alloy did show significant strengthening in simple compression and compression creep. This presentation will include microstructures and the results of the mechanical properties tests. 26 refs., 5 figs.

  20. Microstructural Investigations On Ni-Ta-Al Ternary Alloys

    SciTech Connect

    Negache, M.; Souami, N.

    2010-01-05

    The Ni-Al-Ta ternary alloys in the Ni-rich part present complex microstructures. They are composed of multiple phases that are formed according to the nominal composition of the alloy, primary Ni(gamma), Ni{sub 3}Al(gamma'), Ni{sub 6}AlTa(tau{sub 3}), Ni{sub 3}Ta(delta) or in equilibrium: two solid phases (gamma'-tau{sub 3}), (tau{sub 3}-delta), (tau{sub 3}-gamma), (gamma-delta) or three solid phases (gamma'-tau{sub 3}-delta). The nature and the volume fraction of these phases give these alloys very interesting properties at high temperature, and this makes them attractive for specific applications. We have developed a series of ternary alloys in electric arc furnace, determining their solidification sequences using Differential Thermal Analysis (DTA), characterized by SEM-EDS, X-ray diffraction and by a microhardness tests. The follow-up results made it possible to make a correlation between the nature of the formed phases and their solidifying way into the Ni{sub 75}Al{sub x}Ta{sub y} (x+y = 25at.%) system, which are varied and complex. In addition to the solid solution Ni (gamma), the formed intermetallics compounds (gamma', tau{sub 3} and delta) has been identified and correlated with a complex balance between phases.We noticed that the hardness increases with the tantalum which has a hardening effect and though the compound Ni{sub 3}Ta(delta) is the hardest. The below results provide a better understanding of the complex microstructure of these alloys.

  1. An evaluation of the benefits of utilizing rapid solidification for development of 2XXX (Al-Cu-Mg) alloys

    NASA Technical Reports Server (NTRS)

    Paris, H. G.; Chellman, D. J.

    1986-01-01

    The advantages of rapid solidification processing over ingot metallurgy processing in the development of 2XXX aluminum alloy compositions were evaluated using a similarly processed ingot metallurgy (IM) control alloy. The powder metallurgy (PM) alloy extrusions showed a reduced age-hardening response in comparison with similar IM compositions, with higher tensile properties for naturally aged extrusions but lower properties for artificially aged ones. However, the tensile properties of naturally and artificially aged PM alloy extrusions based on a version of IM 2034 alloy, but containing 0.6 weight percent zirconium, were comparable to those of the IM control extrusions and had significantly superior combinations of strength and toughness. The tensile properties of this PM alloy showed even greater advantage in 6.4-mm (0.25-in.) and 1.8-mm (0.070-in.) plate and sheet, the yield strength being about 68 MPa (10 ksi) greater than reported values for the IM 2034 alloy sheet. An artificially aged PM alloy based on 2219 alloy also showed a strength and strength-toughness combination comparable to those of the PM Al-Cu-Mg-Zr alloy, substantially outperforming the IM 2219 alloy. These results show that rapid solidification offers the flexibility needed to modify conventional IM compositions to produce new alloy compositions with superior mechanical properties.

  2. Al-Cu-Li and Al-Mg-Li alloys: Phase composition, texture, and anisotropy of mechanical properties (Review)

    NASA Astrophysics Data System (ADS)

    Betsofen, S. Ya.; Antipov, V. V.; Knyazev, M. I.

    2016-04-01

    The results of studying the phase transformations, the texture formation, and the anisotropy of the mechanical properties in Al-Cu-Li and Al-Mg-Li alloys are generalized. A technique and equations are developed to calculate the amounts of the S1 (Al2MgLi), T1 (Al2CuLi), and δ' (Al3Li) phases. The fraction of the δ' phase in Al-Cu-Li alloys is shown to be significantly higher than in Al-Mg-Li alloys. Therefore, the role of the T1 phase in the hardening of Al-Cu-Li alloys is thought to be overestimated, especially in alloys with more than 1.5% Li. A new model is proposed to describe the hardening of Al-Cu-Li alloys upon aging, and the results obtained with this model agree well with the experimental data. A texture, which is analogous to that in aluminum alloys, is shown to form in sheets semiproducts made of Al-Cu-Li and Al-Mg-Li alloys. The more pronounced anisotropy of the properties of lithium-containing aluminum alloys is caused by a significant fraction of the ordered coherent δ' phase, the deformation mechanism in which differs radically from that in the solid solution.

  3. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, J.A.; Hayden, H.W.

    1995-01-10

    An apparatus and method are disclosed for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode. 2 figures.

  4. Microstructure of laser clad Ni- Cr- Al- Hf alloy on a γ' strengthened ni- base superalloy

    NASA Astrophysics Data System (ADS)

    Singh, Jogender; Mazumder, J.

    1988-08-01

    Alloys and coatings for alloys for improved high temperature service life under aggressive atmo-spheres are of great contemporary interest. There is a general consensus that the addition of rare earths such as Hf will provide many beneficial effects for such alloys. The laser cladding technique was used to produce Ni-Cr-AI-Hf alloys with extended solid solution of Hf. A 10 kW CO2 laser with mixed powder feed was used for laser cladding. Optical, scanning electron (SEM) and scanning transmission electron (STEM) microscopy were employed to characterize the microstructure of alloys produced during laser cladding processes. Microstructural studies revealed grain refinement, considerable in-crease in solubility of Hf in the matrix, Hf-rich precipitates, and new metastable phases. The size and morphology of γ' (Ni3Al) phase were discussed in relation to its microchemistry and the laser processing conditions. This paper will report the microstructural development in this laser clad Ni-Cr-AI-Hf alloy.

  5. Influence of recrystallization on phase separation kinetics of oxide dispersion strengthened Fe Cr Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Pimentel, G.; Chao, J.

    2012-01-01

    The effect of different starting microstructures on the kinetics of Fe-rich ({alpha}) and Cr-rich ({alpha}') phase separation during aging of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys has been analyzed with a combination of atom probe tomography and thermoelectric power measurements. The results revealed that the high recrystallization temperature necessary to produce a coarse grained microstructure in Fe-base ODS alloys affects the randomness of Cr-atom distributions and defect density, which consequently affect the phase separation kinetics at low annealing temperatures.

  6. The properties of aluminum alloys containing nickel, produced using powder metallurgy method

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Jamaludin Shamsul, B.; Ahmad, Khairel R.; Hussein, Wan M. H.

    2015-05-01

    In this paper, the effects of nickel on the microstructure and mechanical properties of experimental an Al-Zn-Mg-Cu PM alloys under the impacts of the retrogression and re-aging treatment was investigated. Green compacts pressed at 370 MPa were then sintered at temperature 650°C in argon atmosphere for two hours. The sintered samples subjected to the homogenizing condition at 470°C for 1.5 hours then aging at 120°C for 24 hours and retrogressed at 180°C for 30 minutes, and then re-aged at 120°C for 24 hours. Characterization's results indicate that the microstructures of an Al-Zn-Mg-Cu-Ni PM alloys presented an intermetallics compound in the aluminum's matrix, identified as the AlNi and Al3Ni2 phases besides the MgZn and Mg2Zn11 phases which produced of the precipitation hardening during heat treatment. These compounds with precipitates provided strengthening of dispersion that led to improved Vickers's hardness and dinsifications properties of the alloys.

  7. Grain Refinement of an Al-2 wt%Cu Alloy by Al3Ti1B Master Alloy and Ultrasonic Treatment

    NASA Astrophysics Data System (ADS)

    Wang, E. Q.; Wang, G.; Dargusch, M. S.; Qian, M.; Eskin, D. G.; StJohn, D. H.

    2016-03-01

    Both inoculation by AlTiB master alloys and Ultrasonic Treatment (UT) are effective methods of refining the grain size of aluminium alloys. The present study investigates the influence of UT on the grain refinement of an Al-2 wt% Cu alloy with a range of Al3TilB master alloy additions. When the alloy contains the smallest amount of added master alloy, UT caused significant additional grain refinement compared with that provided by the master alloy only. However, the influence of UT on grain size reduces with increasing addition of the master alloy. Plotting the grain size data versus the inverse of the growth restriction factor (Q) reveals that the application of UT causes both an increase in the number of potentially active nuclei and a decrease in the size of the nucleation free zone due to a reduction in the temperature gradient throughout the melt. Both these factors promote the formation of a fine equiaxed grain structure.

  8. Deformation characteristics of the rapidly solidified Al-8. 5% Fe-1. 2% V-1. 7% Si alloy

    SciTech Connect

    Hariprasad, S.; Sastry, S.M.L.; Jerina, K.L. )

    1993-08-15

    Dispersion strengthened Al-8.5% Fe-1.2% V-1.7% Si (8009) alloy containing 40-80 nm diameter dispersoids and exhibiting attractive elevated temperature strengths can be successfully produced by rapid solidification techniques such as Planar Flow Casting (PFC) and Atomized Melt Deposition (AMD). The grain sizes of alloys produced by PFC and AMD are typically O.5 to 1.0 [mu]m. Fine grain sized aluminum alloys have been found to exhibit plastic instabilities such as yield drop, formation of Lueder's bands and positive deviation from Hall-Petch relationship. The stress-strain behavior at room and elevated temperature of the fine grained dispersion strengthened Al-8.5% Fe-1.2% V-1.7% Si alloy produced by PFC and the AMD processes was determined with the objective of delineating the effect of fine grain size on the deformation behavior.

  9. Characteristics of laser welded wrought Mg-Al-Mn alloy

    SciTech Connect

    Quan Yajie Chen Zhenhua; Yu Zhaohui; Gong Xiaosan; Li Mei

    2008-12-15

    Magnesium alloys have gained increased attention in recent years as a structural metal because of their property merits, which necessitates the development of welding techniques qualified for applications in the aeronautic and automotive industries. Laser welding is known to be an excellent method for joining metals. In this paper, a 3 kW CO{sub 2} laser beam was used to weld the wrought Mg-Al-Mn alloy. The characteristics of the microstructure and the mechanical properties of the joints were analyzed by optical microscopy (OM), energy dispersive spectrometry (EDS), scanning electron microscopy (SEM), tensile testing and hardness testing. The experimental results show that the wrought Mg-Al-Mn alloy can be joined successfully using optimized welding conditions. The results of tensile testing show that the highest ultimate tensile strength (UTS) of the joints is up to 94% of that of the base metal. The base metal consists of a typical rolled structure, the narrow heat affected zone (HAZ) has no obvious grain coarsening, and the fusion zone consists of fine grains with a high density of {gamma}-Mg{sub 17}Al{sub 12} precipitates. The hardness test results indicate that the microhardness in the fusion zone is higher than that of the base metal. The elemental analysis reveals that the Mg content in the weld is lower than that of the base metal, but the Al content is slightly higher.

  10. NiAl alloys for high-temperature structural applications

    NASA Astrophysics Data System (ADS)

    Darolia, Ram

    1991-03-01

    If their properties can be improved, nickel aluminide alloys offer significant payoffs in gas turbine engine applications. For these materials, excellent progress has been made toward understanding their mechanical behavior as well as improving their low-temperature ductility and high-temperature strength. For example, recent work shows that room-temperature ductility can be improved dramatically by microalloying with iron, gallium or molybdenum. The next challenge is to develop an alloy which has the required balance of ductility, toughness and strength. Development of design and test methodologies for components made out of low-ductility, anisotropic materials will also be required. While significant challenges remain, the continuing developments suggest that the prognosis for using NiAl alloys as high-temperature structural materials is good.

  11. Effect of Al-3Nb-1B Master Alloy on the Grain Refinement of AZ91D Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Lei; Zhou, Wei; Hu, Penghe; Zhou, Quan

    2016-06-01

    An Al-3Nb-1B master alloy has been prepared using a melt reaction method. The microstructure of the master alloy and its refinement performance on AZ91D magnesium alloy were investigated. Experimental results showed that the Al-3Nb-1B master alloy was mainly composed of α-Al and NbB2 phases. With the increase of the addition amount of Al-3Nb-1B master alloy, the primary α-Mg grains of AZ91D magnesium alloy were further refined. Upon adding 0.5 wt pct Al-3Nb-1B master alloy, the average grain size of the primary α-Mg decreased from 240 to 52 μm. The present results indicated that NbB2 can act as effective heterogeneous nucleus of the primary α-Mg, which accounted for the good grain refining performance on AZ91D magnesium alloy. Compared with the unrefined alloy, the yield strength, ultimate tensile strength, and elongation of AZ91D magnesium alloy refined by 0.5 wt pct Al-3Nb-1B master alloy were increased by 18.4, 15.7, and 27.3 pct, respectively due to the grain refinement effect.

  12. Electrical Transport Properties of Liquid Al-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Thakore, B. Y.; Khambholja, S. G.; Suthar, P. H.; Jani, A. R.

    2010-06-01

    Electrical transport properties viz. electrical resistivity, thermoelectric power and thermal conductivity of liquid Al-Cu alloys as a function of Cu concentration have been studied in the present paper. Ashcroft empty core model potential has been used to incorporate the ion-electron interaction. To incorporate the exchange and correlation effects, five different forms of local field correction functions viz. Hartree, Taylor, Ichimaru et al., Farid et al. and Sarkar et al. have been used. The transport properties of binary system have been studied using Faber-Ziman formulation combined with Ashcroft-Langreth (AL) partial structure factor. The computed values of electrical resistivity are compared with experimental data and for low Cu concentration, good agreement has been observed. Further, thermoelectric power and thermal conductivity have also been predicted.

  13. The preparation of the Ti-Al alloys based on intermetallic phases

    NASA Astrophysics Data System (ADS)

    Kosova, N.; Sachkov, V.; Kurzina, I.; Pichugina, A.; Vladimirov, A.; Kazantseva, L.; Sachkova, A.

    2016-01-01

    This article deals with a method of obtaining materials in the Ti-Al system. Research was carried out in accordance with the phase diagram of the system state. It was established, that both single-phase and multiphase systems, containing finely dispersed intermetallic compositions of phases Ti3Al, TiAl and TiAl3, are formed. Additionally, it was found that the pure finely dispersed (coherent-scattering region (CSR) up to 100 nm) intermetallic compound TiAl3 is formed at molar ratio of Ti:Al = 1:3. Experimentally proved the possibility of produce the complex composition of alloys and intermetallic compounds and products based on them.

  14. Oxidation characteristics of Ti-14Al-21Nb ingot alloy

    NASA Technical Reports Server (NTRS)

    Sankaran, Sankara N.; Clark, Ronald K.; Unnam, Jalaiah; Wiedemann, Karl E.

    1990-01-01

    Static oxidation kinetics of Ti14Al21Nb (wt pct) ingot alloy were studied in air over the temperature interval of 649 to 1093 C in a thermogravimetric apparatus. The oxidation products were characterized by x ray diffraction, electron microprobe analysis, energy dispersive x ray analysis, and Auger electron spectroscopy. Cross-sections of the oxidized samples were also examined using light and scanning electron microscopy. The oxidation rate was substantially lower than the conventional alloys of titanium, but the kinetics displayed a complex behavior involving two or more oxidation rates depending on the temperature and duration of exposure. The primary oxide formed was TiO2, but this oxide was doped with Nb. Small amounts of Al2O3 and TiN were also present in the scale. Diffusion of oxygen into the alloy was observed and the diffusivity seemed to be dependent on the microstructure of the metal. A model was presented to explain the oxidation behavior of the alloy in terms of the reduction in the oxygen diffusivity in the oxide caused by the modification of the defect structure of TiO2 by Nb ions.

  15. Fatigue crack growth behavior of Al-Li alloy 1441

    SciTech Connect

    Prakash, R.V.; Parida, B.K.

    1995-12-31

    Fatigue crack growth behavior of Al-Li alloy 1441 having a marginally lower lithium content, compared to 80xx and 20xx series Al-Li alloys is presented in this paper. This investigation was conducted on single edge tension--SE(T)--specimens, under constant amplitude as well as under MiniLCA flight spectrum loading with the specific objective of determining the effects of stress ratio, orientation, thickness and cladding. Three thicknesses were considered: 1.2 mm(clad and unclad), 2.0 mm(clad and unclad) and 8.0 mm unclad. Constant amplitude fatigue tests were conducted at stress ratios of {minus}0.3, 0.1 and 0.7. Testing was performed under ambient conditions and along three orientations, namely L-T, T-L and L+45 degrees. Crack growth characteristics of this alloy are compared with that of BS:L73 (2014-T4 equivalent) for assessing the possibility of replacing BS:L73. Significant effect of stress ratio on crack growth rate was observed in all thicknesses. However, in case of 1.2 and 2.0 mm thick sheets, the effect was minimal at intermediate-crack growth regime. The orientation of the specimen does not adversely affect the fatigue crack growth behavior of 8.0 mm and 2.0 mm thick specimens. However, for 1.2 mm unclad sheet crack growth resistance in L-T direction was found to be superior to that along T-L direction. In majority of test cases considered, no significant effect was observed on crack growth rate due to thickness or cladding. Crack growth characteristics of Al-Li alloy 1441 and Al-Cu alloy BS:L73 under constant amplitude as well as MiniLCA spectrum loading are similar in the low and intermediate-crack growth rate regime. Based on these observations, it is felt that this Al-Li alloy has the potential for future aerospace applications.

  16. Microstructure selection maps for Al-Fe alloys

    SciTech Connect

    Gilgien, P.; Zryd, A.; Kurz, W.

    1995-09-01

    The solidification microstructures for Al-0.5-4 at.% Fe alloys under constrained growth conditions have been calculated using analytical models of the growth kinetics of dendritic, eutectic and plane front interface morphologies of stable and metastable phases. Laser remelting experiments are carried out on an Al-4 at.% Fe alloy with low beam velocity (10 mm/s) in order to complete previous experimental results on the solidification microstructures obtained at intermediate growth rates by Bridgman experiments and at a high growth rates by rapid laser resolidification. Comparison of predicted with experimentally determined solidification microstructure maps shows satisfactory agreement in view of the limited knowledge of the thermophysical properties of this system. These maps are useful for the interpretation of microstructures and phases forming under medium to high solidification rates and for the understanding and development of rapid solidification processing. Further the modeling is useful for improving available phase diagram information.

  17. High temperature embrittlement caused by traces of calcium or strontium in an Al-5.5 mol% Mg alloy

    SciTech Connect

    Horikawa, Keitaro; Kuramoto, Shigeru; Kanno, Motohiro

    1998-09-04

    Al-5--10mol%Mg alloys are now being developed for automotive parts since they have good formability. However, an alloy containing magnesium of more than 5mol% has poor hot rolling characteristics. It has been reported that an Al-5.5mol%Mg alloy shows high temperature embrittlement (HTE) based on intergranular fracture at around 300 C depending on strain rate. This embrittlement is considered to be closely related to the unfavorable hot rolling characteristics of the Al-Mg alloy. One of the present authors reported recently that this embrittlement is caused by a trace amount of sodium of only of only 0.6mass ppm (0.7mol ppm) in a coarse-grained Al-5.5mol%Mg alloy produced using high purity ingots. Although numerous studies have been made on the effect of sodium, little is known about the effect of alkali and alkaline-earth elements other than sodium. However, unusual impurities may inevitably creep in the recycling process in future. For example, it is reported that the Al-Mg alloy is contaminated by calcium through the ceramic tube filter using during melting and casting, and strontium is used commercially as an additional element in Al-Si alloys. Hence, aluminum alloys made using recycled stock may be contaminated at least by calcium and strontium. The purpose of this study is to determine the effect of traces of calcium or strontium on hot ductility of an Al-5.5mol%Mg alloy.

  18. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids have been observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. It was postulated that the voids resulted from an excess number of oxygen vacancies near the oxide-metal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidations of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al,Cr)2O3 and Ni(Al,Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationships between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  19. Some TEM observations of Al2O3 scales formed on NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, J.; Gibala, R.

    1979-01-01

    The microstructural development of Al2O3 scales on NiCrAl alloys has been examined by transmission electron microscopy. Voids were observed within grains in scales formed on a pure NiCrAl alloy. Both voids and oxide grains grew measurably with oxidation time at 1100 C. The size and amount of porosity decreased towards the oxide-metal growth interface. The voids resulted from an excess number of oxygen vacancies near the oxidemetal interface. Short-circuit diffusion paths were discussed in reference to current growth stress models for oxide scales. Transient oxidation of pure, Y-doped, and Zr-doped NiCrAl was also examined. Oriented alpha-(Al, Cr)2O3 and Ni(Al, Cr)2O4 scales often coexisted in layered structures on all three alloys. Close-packed oxygen planes and directions in the corundum and spinel layers were parallel. The close relationship between oxide layers provided a gradual transition from initial transient scales to steady state Al2O3 growth.

  20. Effect of Al on the Wetting Behavior Between TiC x and Molten Ti-Al Alloys

    NASA Astrophysics Data System (ADS)

    Liu, Xuyang; Lv, Xuewei; Dong, Hongbiao; Li, Chunxin; Bai, Chenguang

    2015-10-01

    The wetting behavior and the interfacial reactions between TiC x substrate and molten Ti-Al alloys with different Al contents were studied using the Sessile Drop method at 1758 K (1485 °C) in argon atmosphere. It is found that the wettability and interface reaction products depend on Al content in the molten alloy. The initial contact angles between the molten Ti-Al alloy and TiC0.78 surface reduces from 110 to 80 deg when Al content in the alloy changes from 40 to 80 wt pct. The reduction in the initial contact angle is due to the decrease of surface tension of the molten Ti-Al alloys with increasing Al contents. The segregation of Al atoms to the surface occurred at all bulk concentrations of Ti-Al alloys. Al with lower surface tension tends to segregate on the surface of liquid Ti-Al alloy. In the spreading stage, the interfacial reaction led to the decrease in the contact angle. The adhesion in Ti-Al/TiC x system can be interpreted in terms of strong chemical interactions, which is greatly affected by the diffusion of C. The equilibrium contact angle was measured less than 10 deg. Finally, the reaction sequence at the Ti-Al melt and TiC x substrate interface is proposed.

  1. High temperature, oxidation resistant noble metal-Al alloy thermocouple

    NASA Technical Reports Server (NTRS)

    Smialek, James L. (Inventor); Gedwill, Michael G. (Inventor)

    1994-01-01

    A thermocouple is disclosed. The thermocouple is comprised of an electropositive leg formed of a noble metal-Al alloy and an electronegative leg electrically joined to form a thermocouple junction. The thermocouple provides for accurate and reproducible measurement of high temperatures (600 - 1300 C) in inert, oxidizing or reducing environments, gases, or vacuum. Furthermore, the thermocouple circumvents the need for expensive, strategic precious metals such as rhodium as a constituent component. Selective oxidation of rhodium is also thereby precluded.

  2. Tensile properties of Fe-16 at. % Al alloys

    SciTech Connect

    Sikka, V.K.

    1995-02-01

    A newly developed melting method for Fe-16 at. % Al alloy (FAPY) is described. Tensile data on the air-induction-melted (AIM) and vacuum-induction-melted (VIM) heats of FAPY after identical processing are presented. Optical, scanning electron micrographs (SEM), and microprobe analysis were carried out to explain the lower room-temperature ductility and more scatter in the data for the AIM material as opposed to the VIM material.

  3. Refinement performance and mechanism of an Al-50Si alloy

    SciTech Connect

    Dai, H.S.; Liu, X.F.

    2008-11-15

    The microstructure and melt structure of primary silicon particles in an Al-50%Si (wt.%) alloy have been investigated by optical microscopy, scanning electron microscopy, electron probe micro-analysis and a high temperature X-ray diffractometer. The results show that the Al-50Si alloy can be effectively refined by a newly developed Si-20P master alloy, and the melting temperature is crucial to the refinement process. The minimal overheating degree {delta}T{sub min} ({delta}T{sub min} is the difference between the minimal overheating temperature T{sub min} and the liquidus temperature T{sub L}) for good refinement is about 260 deg. C. Primary silicon particles can be refined after adding 0.2 wt.% phosphorus amount at sufficient temperature, and their average size transforms from 2-4 mm to about 30 {mu}m. The X-ray diffraction data of the Al-50Si melt demonstrate that structural change occurs when the melting temperature varies from 1100 deg. C to 1300 deg. C. Additionally, the relationship between the refinement mechanism and the melt structure is discussed.

  4. Rapid-solidification processing and powder metallurgy of al alloys. Final technical report, 15 April 1982-15 April 1985

    SciTech Connect

    Fraser, H.L.

    1986-10-29

    Regarding work on the development of microstructure during rapid solidification, three areas were addressed. The first of these involved a determination of the mechanism of formation of the so-called zones A and B in hypereutectic Al-transition metal alloys. The second area of work involving the development of microstructure concerns submerged phase transformations. In a study of Al-Be hypereutectic alloys, it was determined that solidification proceeded by a set of phase transformations that may be described by a monotectic reaction. The third area of study concerning microstructural development involves quasi-crystalline Al alloys. In fact, work done in this program has concentrated on the potentially beneficial aspects of quasi-crystalline phases in the microstructure of Al alloys. Work on the consolidation of particulate was concentrated on the use of conventional techniques (.e. extrusion) and novel processes (i.e. dynamic compaction). An estimate of the mechanical properties of rapidly solidified Al alloys was obtained. As explained above, the effect of extrusion is to cause decomposition of the rapidly solidified microstructure. A comparison was made, using the alloy Al-8Fe-2Mo, between the tensile properties of the decomposed microstructure (.e. extruded) and subscale test specimens produced by laser surface melting, consisting entirely of zone A.

  5. Transverse-Weld Tensile Properties of a New Al-4Cu-2Si Alloy as Filler Metal

    NASA Astrophysics Data System (ADS)

    Sampath, K.

    2009-12-01

    AA2195, an Al-Cu-Li alloy in the T8P4 age-hardened condition, is a candidate aluminum armor for future combat vehicles, as this material offers higher static strength and ballistic protection than current aluminum armor alloys. However, certification of AA2195 alloy for armor applications requires initial qualification based on the ballistic performance of welded panels in the as-welded condition. Currently, combat vehicle manufacturers primarily use gas metal arc welding (GMAW) process to meet their fabrication needs. Unfortunately, a matching GMAW consumable electrode is currently not commercially available to allow effective joining of AA2195 alloy. This initial effort focused on an innovative, low-cost, low-risk approach to identify an alloy composition suitable for effective joining of AA2195 alloy, and evaluated transverse-weld tensile properties of groove butt joints produced using the identified alloy. Selected commercial off-the-shelf (COTS) aluminum alloy filler wires were twisted to form candidate twisted filler rods. Representative test weldments were produced using AA2195 alloy, candidate twisted filler rods and gas tungsten arc welding (GTAW) process. Selected GTA weldments produced using Al-4wt.%Cu-2wt.%Si alloy as filler metal consistently provided transverse-weld tensile properties in excess of 275 MPa (40 ksi) UTS and 8% El (over 25 mm gage length), thereby showing potential for acceptable ballistic performance of as-welded panels. Further developmental work is required to evaluate in detail GMAW consumable wire electrodes based on the Al-Cu-Si system containing 4.2-5.0 wt.% Cu and 1.6-2.0 wt.% Si.

  6. Correlation of texture and intergranular corrosion in Al-Mg 5xxx series alloys

    NASA Astrophysics Data System (ADS)

    Engler, O.; Hentschel, T.; Brinkman, H.-J.

    2015-04-01

    Aluminium-alloys of the AA 5xxx series with Mg contents in excess of 3% may suffer from intergranular corrosion (IGC) when exposed to temperatures in the range 60 to 200°C. At these temperatures Al-Mg alloys are rendered susceptible to IGC by precipitation of β-Al8Mg5 phases along the grain boundaries. Accordingly, susceptibility to IGC will depend on grain size as well as type and orientation of the grain boundaries present in the material, that is, on the crystallographic texture of the material at final gauge. Therefore, it is of great interest to study the correlation of texture and precipitation of β-AlMg phases and, therewith, susceptibility to IGC. For this purpose, different AA 5182 samples were processed so as to produce different crystallographic textures and characterized with respect to microstructure and resistance against IGC. EBSD local texture analysis was applied to provide information about the grain boundary character distribution. Eventually, this may enable Al industry to reduce the susceptibility of Al-Mg alloys to IGC by proper control of the final gauge texture, such that higher Mg-contents may be used in IGC-critical applications.

  7. Electron-ion plasma modification of Al-based alloys

    NASA Astrophysics Data System (ADS)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  8. Microstructure analysis of Al-Si-Cu alloys prepared by gradient solidification technique

    NASA Astrophysics Data System (ADS)

    Borkar, Hemant; Seifeddine, Salem; Jarfors, Anders E. W.

    2015-03-01

    Al-Si-Cu alloys were cast with the unique gradient solidification technique to produce alloys with two cooling rates corresponding to secondary dendrite arm spacing (SDAS) of 9 and 27 μm covering the microstructural fineness of common die cast components. The microstructure was studied with optical microscopy and scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and electron backscattered diffraction (EBSD). The alloy with higher cooling rate, lower SDAS, has a more homogeneous microstructure with well distributed network of eutectic and intermetallic phases. The results indicate the presence of Al-Fe-Si phases, Al-Cu phases and eutectic Si particles but their type, distribution and amount varies in the two alloys with different SDAS. EBSD analysis was also performed to study the crystallographic orientation relationships in the microstructure. One of the major highlights of this study is the understanding of the eutectic formation mechanism achieved by studying the orientation relationships of the aluminum in the eutectic to the surrounding primary aluminum dendrites.

  9. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    SciTech Connect

    Yamamoto, Y.; Yang, Y.; Field, K. G.; Terrani, K.; Pint, B. A.; Snead, L. L.

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  10. Surface modification of Al-20Si alloy by high current pulsed electron beam

    NASA Astrophysics Data System (ADS)

    Hao, Y.; Gao, B.; Tu, G. F.; Li, S. W.; Hao, S. Z.; Dong, C.

    2011-02-01

    Hypereutectic Al-20Si (Si 20 wt.%, Al balance)alloy surface was treated with high current pulsed electron beam (HCPEB) under different pulse numbers. The results indicate that HCPEB irradiation induces the formation of metastable structures on the treated surface. The coarse primary Si particle melts, producing a "halo" microstructure with primary Si as the center on the melted surface. A supersaturated solid solution of Al is formed in the melted layer caused by Si atoms dissolving into the Al matrix. Cross-section structure analysis shows that a 4 μm remelted layer is formed underneath the top surface of the HCEPB-treated sample. Compared with the matrix, the Al and Si elements in the remelted layer are distributed uniformly. In addition, the grains of the Al-20Si alloy surface are refined after HCPEB treatment, as shown by TEM observation. Nano-silicon particles are dispersed on the surface of remelted layer. Polygonal subgrains, approximately 50-100 nm in size, are formed in the Al matrix. The hardness test results show that the microhardness of the α(Al) and eutectic structure is increased with increasing pulse number. The hardness of the "halo" microstructure presents a gradient change after 15 pulse treatment due to the diffusion of Si atoms. Furthermore, hardness tests of the cross-section at different depths show that the microhardness of the remelted layer is higher than that of the matrix. Therefore, HCPEB technology is a good surface modification method for enhancing the surface hardness of hypereutectic Al-20Si alloy.

  11. Anomalous temperature dependence of flow stress in a Fe{sub 3}Al alloy

    SciTech Connect

    Song, J.H.; Ha, T.K.; Chang, Y.W.

    2000-01-01

    Iron aluminides have attracted much interest since 1930s when the excellent corrosion resistance was noted in alloys with the composition of more than about 18 at.% Al. These alloys have relatively low material cost, due to the reduced usage of strategic elements like Cr, Mo and Ni, and a lower density than stainless steels. Their tensile strength is also comparable to those of ferritic and austenitic steels. These advantages have led the iron aluminide alloys being considered for many applications in industries needing sulfidation and oxidation resistance (1). However, the poor ductility at ambient temperatures and an abrupt drop in strength above 600 C have limited these alloys for structural applications. In the past years, extensive efforts have been devoted to understanding and improving the metallurgical properties of iron aluminides with the aim of producing more strong, ductile, and corrosion-resistant materials for structural applications. These studies have resulted in significant contributions to the understanding of the fabrication and mechanical properties of iron aluminides. Deformation behavior in iron aluminides is now known to depend on composition, temperature, and the presence or absence of ordered structures. Recent studies have demonstrated that improved engineering ductility of 10--15% can be achieved in wrought Fe{sub 3}Al-based iron aluminide alloys, through the control of composition and microstructure. The effect of strain rate on the deformation behavior of Fe{sub 3}Al alloys, especially on the anomalous temperature dependence of strength is of interest recently and more systematic investigation is now necessitated. Load relaxation test has been generally regarded as a very effective technique to measure the strain rate sensitivity over a wider range of strain rates with very little microstructural changes and has been applied to the plasticity of various rate-sensitive materials. In the present study, the iron aluminide alloys with 27

  12. Erosion behavior of Fe-Al intermetallic alloys

    SciTech Connect

    Kim, Y.S.; Song, J.H.; Chang, Y.W.

    1997-04-01

    The Fe-rich Fe-Al intermetallics have generated some interest, especially during the last decade, due to their excellent resistance for oxidation and sulfidation, high specific strength, and low material cost. The aluminide is therefore considered as one of the promising candidates for high-temperature structural materials in a corrosive atmosphere. Research effort has been focused mainly on process, development, and enhancement of room-temperature ductility together with the characterization of physical properties such as mechanical properties, oxidation, corrosion, and abrasive wear behavior. However, there have been only a few works reported to date in regard to the erosion characteristics of the alloy, one of the most important material property of this ordered intermetallic alloy for the use in a fossil-fuel plant. In this study, the solid-particle erosion behavior of the Fe-Al intermetallic alloys containing the various aluminum contents ranging from 25 to 30 at.% has been investigated to clarify the effect of aluminum content and different ordered structures, viz. DO{sub 3} and B2, on the erosion behavior. An attempt has been made to correlate the erosion behavior of these intermetallics to their mechanical properties by carrying out tensile tests together with SEM observation of the eroded surfaces.

  13. The cyclic oxidation resistance at 1200 C of beta-NiAl, FeAl, and CoAl alloys with selected third element additions

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Titran, R. H.

    1992-01-01

    The intermetallic compounds Beta-NiAl, FeAl, and CoAl were tested in cyclic oxidation with selected third element alloy additions. Tests in static air for 200 1-hr cycles at 1200 C indicated by specific weight change/time data and x-ray diffraction analysis that the 5 at percent alloy additions did not significantly improve the oxidation resistance over the alumina forming baseline alloys without the additions. Many of the alloy additions were actually deleterious. Ta and Nb were the only alloy additions that actually altered the nature of the oxide(s) formed and still maintained the oxidation resistance of the protective alumina scale.

  14. Microstructure evolution and properties of Al/Al-Mg-Si alloy clad wire during heat treatment

    NASA Astrophysics Data System (ADS)

    Wang, Xiang; Guan, Ren-guo; Zhang, Yang; Su, Ning; Ji, Lian-ze; Li, Yuan-dong; Chen, Ti-jun

    2016-06-01

    In this paper, heat treatment was carried out on Al/Al-Mg-Si alloy clad wire, and microstructure evolution and properties of Al/Al-Mg-Si alloy clad wire during heat treatment were investigated. During solution, contents of Mg and Si in inner matrix increased due to dissolution of primary Mg2Si, and they also increased in outer matrix because Mg and Si diffused across the interface. Tensile strength of the clad wire increased firstly and then decreased, and elongation continuously increased, while conductivity continuously decreased with the increase in solution time. In aging process, Mg2Si precipitated in both inner core and outer layer, and the content and average diameter of the precipitate increased with the increase in aging time. The content of precipitate was higher, and the average diameter was bigger in inner core. Tensile strength of the clad wire increased firstly and then decreased with the increase in aging time, and the elongation continuously decreased, while the conductivity continuously increased. The peak tensile strength of 202 MPa occurred at 8 h, when the corresponding elongation was 20 % and the conductivity reached 56.07 %IACS. Even tensile strength of the prepared clad wire approximately equaled to that of Al-0.5Mg-0.35Si alloy 203 MPa, the conductivity was obviously improved from 54.2 to 56.07 %IACS.

  15. Effects of Si Addition and Heating Ar on the Electromigration Performance of Al-Alloy Interconnects

    NASA Astrophysics Data System (ADS)

    Lee, Dok Won; Lee, Byung-Zu; Jeong, Jong Yeul; Park, Hyun; Shim, Kyu Cheol; Kim, Jong Seok; Park, Young Bae; Woo, Sun-Woong; Lee, Jeong-gun

    2002-02-01

    The electromigration (EM) performance of Ti/Al-alloy multilayered metallization with one-step sputtered Al-alloy has been studied. The Al-alloys investigated included Al-1.0%Si-0.5%Cu and Al-0.5%Cu, and the Al-alloy films were prepared with and without heating Ar. The package-level EM test results indicate that the EM resistance of the Al-Si-Cu stack is nearly identical to that of the Al-Cu stack. Si addition was found to degrade the microstructure of the Al-alloy film, while it had the retarding effect on the Ti/Al reaction, which suggests that there exists a trade-off between the film microstructure and the formation of TiAl3 intermetallic compound. The EM performance of the one-step sputtered Al-alloy stack was enhanced by the use of heating Ar during the deposition of Al-alloy film, which has been attributed to the improved microstructure of the Al-alloy film by the use of heating Ar.

  16. Adherent Al2O3 scales formed on undoped NiCrAl alloys

    NASA Technical Reports Server (NTRS)

    Smialek, James L.

    1987-01-01

    Changes in the spalling behavior of Al2O3 scales formed on an undoped NiCrAl alloy are described. Two samples of Ni-15Cr-13Al (wt pct), one a control and the other sanded, were subjected to 25 oxidation cycles. It is observed that adherent scales formed on the sanded sample; however, the control sample had speckled, spalled scales. The data reveal that the adherent scales are caused by repeated removal of surface layers after each oxidation cycle. It is determined that interfacial segregation of sulfur influences spallation and sulfur removal increases bonding. The effect of moisture on scale adhesions is investigated.

  17. Investigation of new type Cu-Hf-Al bulk glassy alloys

    NASA Astrophysics Data System (ADS)

    Nagy, E.; Rontó, V.; Sólyom, J.; Roósz, A.

    2009-01-01

    In the last years new type Cu-Hf-Al ternary alloys were developed with high glass forming ability and ductility. The addition of Al to Cu-Hf alloys results in improvements in glass formation, thermal stability and mechanical properties of these alloys. We have investigated new Cu-based bulk amorphous alloys in Cu-Hf-Al ternary system. The alloys with Cu49Hf42Al9, Cu46Hf45Al9, Cu50Hf42.5Al7.5 and Cu50Hf45Al5 compositions were prepared by arc melting. The samples were made by centrifugal casting and were investigated by X-ray diffraction method. Thermodynamic properties were examined by differential scanning calorimetry and the structure of the crystallising phases by scanning electron microscopy. The determination of liquidus temperatures of alloys were measured by differential thermal analysis.

  18. Modeling creep deformation of a two-phase TiAl/Ti[sub 3]Al alloy with a lamellar microstructure

    SciTech Connect

    Bartholomeusz, M.F. ); Wert, J.A. . Dept. of Materials Science and Engineering)

    1994-10-01

    A two-phase TiAl/Ti[sub 3]Al alloy with a lamellar microstructure has been previously shown to exhibit a lower minimum creep rate than the minimum creep rates of the constituent TiAl and Ti[sub 3]Al single-phase alloys. Fiducial-line experiments described in the present article demonstrate that the creep rates of the constituent phases within the two-phase TiAl/Ti[sub 3]Al lamellar alloy tested in compression are more than an order of magnitude lower than the creep rates of single-phase TiAl and Ti[sub 3]Al alloys tested in compression at the same stress and temperature. Additionally, the fiducial-line experiments show that no interfacial sliding of the phases in the TiAl/Ti[sub 3]Al lamellar alloy occurs during creep. The lower creep rate of the lamellar alloy is attributed to enhanced hardening of the constituent phases within the lamellar microstructure. A composite-strength model has been formulated to predict the creep rate of the lamellar alloy, taking into account the lower creep rates of the constituent phases within the lamellar microstructure. Application of the model yields a very good correlation between the predicted an experimentally observed minimum creep rates over moderate stress and temperature ranges.

  19. Thermal and structural characterization of Cu-Al-Mn-X (Ti, Ni) shape memory alloys

    NASA Astrophysics Data System (ADS)

    Canbay, C. Aksu; Genc, Z. Karagoz; Sekerci, M.

    2014-05-01

    In this study, the Cu-Al-Mn-X (X = Ni, Ti) shape memory alloys at the range of 10-12 at.% of aluminum and 4-5 at.% manganese were produced by arc melting. We have investigated the effects of the alloying elements on the transformation temperatures, and the structural and the magnetic properties of the quaternary Cu-Al-Mn-X (X = Ni, Ti) shape memory alloys. The evolution of the transformation temperatures was studied by differential scanning calorimetry with different heating and cooling rates. The characteristic transformation temperatures and the thermodynamic parameters were highly sensitive to variations in the aluminum and manganese content, and it was observed that the nickel addition into the Cu-Al-Mn system decreased the transformation temperature although Ti addition caused an increase in the transformation temperatures. The effect of the nickel and the titanium on the thermodynamic parameters such as enthalpy and entropy values was investigated. The structural changes of the samples were studied by X-ray diffraction measurements and by optical microscope observations at room temperature. It is evaluated that the element Ni has been completely soluble in the matrix, and the main phase of the Cu-Al-Mn-Ni sample is martensite, and due to the low solubility of the Ti, the Cu-Al-Mn-Ti sample has precipitates, and a martensite phase at room temperature. The magnetic properties of the Cu-Al-Mn, Cu-Al-Mn-Ni and Cu-Al-Mn-Ti samples were investigated, and the effect of the nickel and the titanium on the magnetic properties was studied.

  20. Effect of scandium doping on the oxidation resistance of Zn5Al and Zn55Al alloys

    NASA Astrophysics Data System (ADS)

    Obidov, Z. R.; Amonova, A. V.; Ganiev, I. N.

    2013-04-01

    The influence of scandium on the oxidation kinetics of Zn5Al and Zn55Al alloys is studied. It is observed that small additions (0.005-0.05 wt %) of Sc substantially improve the oxidation resistance of zincaluminium alloys.

  1. Factors Affecting the Hydrogen Environment Assisted Cracking Resistance of an Al-Zn-Mg-(Cu) Alloy

    SciTech Connect

    G.A. Young; J.R. Scully

    2001-09-12

    It is well established that Al-Zn-Mg-(Cu) aluminum alloys are susceptible to hydrogen environment assisted cracking (HEAC) when exposed to aqueous environments. In Al-Zn-Mg-Cu alloys, overaged tempers are commonly used to increase HEAC resistance at the expense of strength. Overaging has little benefit in low copper alloys. However, the mechanism or mechanisms by which overaging imparts HEAC resistance is poorly understood. The present research investigated hydrogen uptake, diffusion, and crack growth rate in 90% relative humidity (RH) air for both a commercial copper bearing Al-Zn-Mg-Cu alloy (AA 7050) and a low copper variant of this alloy in order to better understand the factors which affect HEAC resistance. Experimental methods used to evaluate hydrogen concentrations local to a surface and near a crack tip include nuclear reaction analysis (NRA), focused ion beam, secondary ion mass spectroscopy (FIB/SIMS) and thermal desorption spectroscopy (TDS). When freshly bared coupons of AA 7050 are exposed to 90 C, 90% RH air, hydrogen ingress follows inverse-logarithmic-type kinetics and is equivalent for underaged (HEAC susceptible) and overaged (HEAC resistant) tempers. However, when the native oxide is allowed to form (24 hrs in 25 C, 40% RH lab air) prior to exposure to 90 C, 90% RH air, underaged alloy shows significantly greater hydrogen ingress than the overaged alloy. Humid air is a very aggressive environment producing local ({approx}1{micro}m) hydrogen concentrations in excess of 10,000 wt. ppm at 90 C. In the copper bearing alloy, overaging also effects the apparent diffusivity of hydrogen. As AA 7050 is aged from underaged {yields} peak aged {yields} overaged, the activation energy for hydrogen diffusion increases and the apparent diffusivity for hydrogen decreases, In the low copper alloy, overaging has little effect on hydrogen diffusion. Comparison of the apparent activation energies for hydrogen diffusion and for K independent (stage II) crack growth

  2. Tensile behavior of Fe-40Al alloys with B and Zr additions

    NASA Technical Reports Server (NTRS)

    Gaydosh, D. J.; Nathal, M. V.

    1986-01-01

    Both Fe-40Al and Fe-40Al-0.1Zr with and without B were produced by the hot extrusion of powdered metal. Tensile properties were determined from room temperature to 1100 K in air. All of the materials possessed some ductility at room temperature, and addition of B caused an increase in ductility and a change in fracture mode from intergranular to transgranular cleavage. At high temperatures, failure was caused primarily by the formation of grain boundary cavities in all of the alloys. The effect of Zr addition was unclear because of the complexity of the various microstructures. Comparison of air and vacuum testing at high temperatures revealed that an apparent oxidation assisted mechanism reduced high temperature ductility in these alloys, especially at 900 K.

  3. Model for nonprotective oxidation of Al-Mg alloys

    SciTech Connect

    Zayan, M.H. )

    1990-12-01

    The oxidation of Al-5Mg alloy has been studied at 550 C in dry air. Morphological details of the MgO layers which develop on this alloy during high-temperature oxidation have been studied by scanning electron microscopy (SEM). A localized detachment of the protective, adherent MgO layer was found, which is caused by voids formed by vacancy condensation at the metal-oxide interface. The source of these vacancies was the outward diffusion of Mg though the oxide layer. Continuing growth of these voids was responsible for cracking of oxide ridges and nodules, as well as the growth of new MgO having a cauliflower morphology. A model describing the process of the outward diffusion is given.

  4. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  5. Oxidation behavior of cubic phases formed by alloying Al3Ti with Cr and Mn

    NASA Technical Reports Server (NTRS)

    Parfitt, L. J.; Nic, J. P.; Mikkola, D. E.; Smialek, J. L.

    1991-01-01

    Gravimetric, SEM, and XRD data are presented which document the significant improvement obtainable in the oxidation resistance of Al3Ti-containing alloys through additions of Cr. The L1(2) Al(67)Cr(8)Ti25 alloy exhibited excellent cyclic oxidation resistance at 1473 K, with the primary oxide formed being the ideally protective alpha-Al2O3. The Al(67)Mn(8)Ti(25) alloy also tested for comparison exhibited poor cyclic oxidation resistance, with substantial occurrence of TiO2 in the protective scales. Catastrophic oxidation was also encountered in the quaternary alloy Al(67)Mn(8)Ti(22)V(3).

  6. B2 structure of high-entropy alloys with addition of Al

    SciTech Connect

    Li, C.; Zhao, M.; Li, J. C.; Jiang, Q.

    2008-12-01

    A series of AlCrCoNiFe based alloys with equal percentage of principal components (high-entropy alloys or HE alloys) is fabricated. The related crystalline structures of the alloys are measured and calculated. Results show that the formed bcc phase is a compound based B2 structure where there is partial ionic bonding between Al and other transition metals. Thus, the bcc structure of the alloys should be a B2 instead of an A2 due to the large difference in electronegativities among the components consisting of the HE alloys.

  7. Effects of rhenium alloying on the microstructures and mechanical properties of directionally solidified NiAl-Mo eutectic alloy

    SciTech Connect

    Misra, A.; Wu, Z.L.; Gibala, R.

    1997-12-31

    Low ductility of the reinforcing bcc metal phase at room temperature and weak interfaces can limit the intrinsic toughness and ductility of NiAl-bcc metal eutectic composites. The potential of rhenium (Re) addition, which is known to solid solution soften and lower the ductile-to-brittle transition temperature of various bcc metals, to enhance the ductility and toughness of a directionally solidified NiAl-9 at.% Mo eutectic alloy was investigated. Re partitioned to the bcc metal phase and formed a substitutional solid solution. The interface morphology was changed from a faceted to a non-faceted one. Re alloying caused softening of the Mo fibers, and as a result NiAl-Mo(Re) alloys were softer in compression and flexure and had {approximately}20% higher fracture toughness values as compared to the transverse orientation toughness of NiAl-9Mo alloy. The toughness of the NiAl-Mo(Re) alloys was lower than the longitudinal orientation toughness of the NiAl-9Mo alloy due to the poor alignment of the Mo(Re) phase with the growth direction. The toughening mechanisms have been evaluated and schemes for processing NiAl-Mo(Re) alloys for higher toughness in the longitudinal orientation are suggested. The role of the residual interstitial impurities and partitioning of Ni and Al to Mo fibers on the mechanical properties are highlighted.

  8. Structural and dynamical properties of liquid Al-Au alloys

    NASA Astrophysics Data System (ADS)

    Peng, H. L.; Voigtmann, Th.; Kolland, G.; Kobatake, H.; Brillo, J.

    2015-11-01

    We investigate temperature- and composition-dependent structural and dynamical properties of Al-Au melts. Experiments are performed to obtain accurate density and viscosity data. The system shows a strong negative excess volume, similar to other Al-based binary alloys. We develop a molecular-dynamics (MD) model of the melt based on the embedded-atom method (EAM), gauged against the available experimental liquid-state data. A rescaling of previous EAM potentials for solid-state Au and Al improves the quantitative agreement with experimental data in the melt. In the MD simulation, the admixture of Au to Al can be interpreted as causing a local compression of the less dense Al system, driven by less soft Au-Au interactions. This local compression provides a microscopic mechanism explaining the strong negative excess volume of the melt. We further discuss the concentration dependence of self- and interdiffusion and viscosity in the MD model. Al atoms are more mobile than Au, and their increased mobility is linked to a lower viscosity of the melt.

  9. Conditions for CET in a gamma TiAl alloy

    NASA Astrophysics Data System (ADS)

    Mooney, R. P.; Lapin, J.; Klimová, A.; McFadden, S.

    2015-06-01

    The solidification of gamma TiAl alloys is of interest to the aerospace and automotive industries. A gamma TiAl multicomponent alloy: Ti-45.5Al-4.7Nb-0.2C-0.2B (at. %) has been the focus of a study to investigate the solidification conditions that led to a Columnar to Equiaxed Transition (CET) in a directional solidification experiment where traditional Bridgman solidification was combined in series with the power down method. In this paper, a numerical modelling result (a locus plot of columnar growth rate and temperature gradient) from this experiment is superimposed onto CET maps generated using an established analytical model for CET from the literature. A parametric study is carried out over suitable ranges of nucleation undercooling and nuclei density values. The predicted CET positions are compared with the experimentally measured CET position. Reasonable agreement is found at low levels of nuclei density. The paper concludes with estimates for the solidification conditions (nuclei density and nucleation undercooling) that led to the CET.

  10. Nitrogen Plasma Ion Implantation of Al and Ti alloys in the High Voltage Glow Discharge Mode

    NASA Astrophysics Data System (ADS)

    Oliveira, R. M.; Ueda, M.; Rossi, J. O.; Reuther, H.; Lepienski, C. M.; Beloto, A. F.

    2006-11-01

    Enhanced surface properties can be attained for aluminum and its alloys (mechanical and tribological) and Ti6Al4V (mainly tribological) by Plasma Immersion Ion Implantation (PIII) technique. The main problem here, more severe for Al case, is the rapid oxygen contamination even in low O partial pressure. High energy nitrogen ions during PIII are demanded for this situation, in order to enable the ions to pass through the formed oxide layer. We have developed a PIII system that can operate at energies in excess of 50keV, using a Stacked Blumlein (SB) pulser which can nominally provide up to 100 kV pulses. Initially, we are using this system in the High Voltage Glow Discharge (HVGD) mode, to implant nitrogen ions into Al5052 alloy with energies in the range of 30 to 50keV, with 1.5μs duration pulses at a repetition rate of 100Hz. AES, pin-on-disc, nanoindentation measurements are under way but x-ray diffraction results already indicated abundant formation of AlN in the surface for Al5052 treated with this HVGD mode. Our major aim in this PIII experiment is to achieve this difficult to produce stable and highly reliable AlN rich surface layer with high hardness, high corrosion resistance and very low wear rate.

  11. Hydrogen peroxide treatment on Ti-6Al-4V alloy: A promising surface modification technique for orthopaedic application

    NASA Astrophysics Data System (ADS)

    Karthega, M.; Rajendran, N.

    2010-01-01

    Ti-6Al-4V alloy was treated with various concentrations (5 wt.%, 15 wt.% and 25 wt.%) of hydrogen peroxide (H 2O 2) and then heat treated to produce an anatase titania layer. The surface modified substrates were immersed in simulated body fluid (SBF) solution for the growth of an apatite layer on the surface and the formed apatite layer was characterized using various surface characterization techniques. The results revealed that titania layer with anatase nature was observed for all H 2O 2 treated Ti-6Al-4V alloy, irrespective of the H 2O 2 concentrations. Ti-6Al-4V alloy treated with 15 wt.% and 25 wt.% of H 2O 2 induced apatite formation, however 5 wt.% of H 2O 2 treated Ti-6Al-4V failed to form apatite layer on the surface. The electrochemical behaviour of H 2O 2 treated specimens in SBF solution was studied using potentiodynamic polarization and electrochemical impedance spectroscopy. Ti-6Al-4V alloy treated with 25 wt.% of H 2O 2 solution exhibited low current density and high charge transfer resistance values compared to specimens treated with other concentrations of H 2O 2 and untreated Ti-6Al-4V alloy.

  12. Texture evolution in Al-Li 2195 alloy during net shape roll forging

    SciTech Connect

    Kalu, P.N.; Zhang, Lan

    1998-06-12

    The quest to manufacture low-cost, large complex structures with minimum material wastage has instigated research into near-net shape (NNS) technologies. In this paper, the microstructural and texture evolution in Al-Li 2195 alloy resulting from a specific NNS processing called roll forging was evaluated. The processing consists of five stages and combines conventional ingot conversion (stages I and II), back extrusion (stage III) and ring rolling to produce hollow cylinder (stage IV). Considerable potential exists for the property enhancement of the components produced by this processing method if a better understanding of the evolution of microstructure and texture is developed.

  13. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Zheng-Cun; Cheng, He-Fa; Gong, Chen-Li; Wei, Jian-Ning; Han, Fu-Sheng

    2002-11-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5 wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (+/- 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  14. Soft mode behavior in Ni--Al alloys

    SciTech Connect

    Shapiro, S.M.; Yang, B.X.; Shirane, G.; Larese, J.Z.; Tanner, L.E.; Moss, S.C.

    1988-06-01

    Inelastic neutron scattering experiments performed on carefully prepared single crystals of Ni/sub x/Al/sub 1/minus/x/ (x /equals/ 50, 58, 62.5 at. percent) reveal an anomaly in the //zeta//zeta/0)-TA mode whose position in /zeta/ depends linearly on x. The temperature dependent studies of the 62.5/percent/ alloy show marked softening of the phonon energy at /zeta/ /equals/ 1/6. At the same temperatures, an elastic central peak develops. At T/sub M/ /equals/ 80K a new structure develops which exhibits a modulation at nearly, but not exactly, /zeta/ /equals/ 1/7. 11 refs., 2 figs.

  15. Ratcheting fatigue behaviour of Al-7075 T6 alloy: Influence of stress parameters

    NASA Astrophysics Data System (ADS)

    Amarnath, Lala; Bhattacharjee, Antara; Dutta, K.

    2016-02-01

    The use of aluminium and aluminium based alloys are increasing rapidly on account of its high formability, good thermal and electrical conductivity, high strength and lightness. Aluminium alloys are extensively used in aerospace, automobile, marine and space research industries and are also put into structural applications where chances of fatigue damage cannot be ruled out. In the current work, it is intended to study the ratcheting fatigue behavior of 7075-T6 aluminium alloy at room temperature. This Al alloy is potentially used in aviation, marine and automotive components as well as in bicycle parts, rock mounting equipment and parts of ammunition where there is every chance of failure of the parts due to deformation caused by ratcheting. Ratcheting is the process of accruement of plastic stain produced when a component is subjected to asymmetric cyclic loading under the influence of low cycle fatigue. To accomplish the requirements of the projected research, stress-controlled cyclic loading experiments were done using a ±250 kN servo-hydraulic universal testing machine (Instron: 8800R). The effect of stress parameters such as mean stress and stress amplitude were investigated on the ratcheting behavior of the selected aluminium alloy. It was observed that, ratcheting strain increased with increase in the value of stress amplitude at any constant mean stress while a saturation in strain accumulation attained in the investigated material after around 10-20 cycles, under all test conditions. The analyses of hysteresis loop generated during cyclic loading indicate that the material exhibits cyclic hardening in the initial fifty cycles which gets softened in further loading up to about 70-80 cycles and finally attains a steady state. The increase in the ratcheting strain value with stress parameters happens owing to increased deformation domain during cycling. The cyclic hardening accompanied by softening is correlated with characteristic precipitation features of

  16. Structure of molten Al and eutectic Al-Si alloy studied by neutron diffraction

    SciTech Connect

    Dahlborg, U.; Kramer, Matthew J.; Besser, M.; Morris, J. R.; Calvo-Dahlborg, M.

    2012-11-24

    The structure of molten eutectic Al87.8Si12.2 alloy has been studied by neutron diffraction during a temperature cycle. For comparison measurements were performed on pure molten Al. The measurements show that the alloy after heating above the liquidus contains particles of two kinds, aluminum-rich and silicon-rich. The silicon-rich particles are partly dissolved after a further heating. Earlier published data obtained by the γ-ray absorption technique of the density of the molten eutectic Al–Si alloy had demonstrated the existence of two temperatures above the liquidus temperature: A dissolution temperature Td, at which the microstructure of the melt inherited from the ingot starts to dissolve and a branching temperature, Tb, at which the melt reaches a fully mixed state. The highest temperature that was possible to reach during the neutron experiments lies between Td and Tb. The obtained results support these conclusions that molten alloys after melting are inhomogeneous up to a temperature well above the liquidus. Moreover, the difference in shape between the static structure factors measured by neutron and X-ray diffraction on molten aluminum is observed and is found to be more accentuated and to extend to larger wavevectors than in earlier works.

  17. Relationship between microstructure and texture in Fe-25%Cr-5%Al ribbons produced by planar flow casting

    SciTech Connect

    Jimenez, J.A.; Frommeyer, G.; Torralba, M.; Ruano, O.A.

    1995-10-01

    The automotive industry has used for many years exhaust gas catalytic supports based on heat resistant Fe-Cr-Al ferritic stainless steels. The Fe-Cr-Al alloys are usually cast and then rolled into a foil of desired thickness. Planar flow casting (PFC) represents a cheaper alternative route for production of thick ribbons of about 100 {micro}m directly from the melt. On the other hand, it is well established that a solidification rate as high as 10{sup 5} K s{sup {minus}1} can be reached by means of PFC. This rapid solidification rate determines better properties of the alloy associated with the fine and homogeneous microstructure developed. The aim of the present work is to study the relationship between the microstructure and the texture in ribbons of a Fe-25% Cr-5% Al alloy produced by PFC with a thickness ranging from 40--180 {micro}m. All composition are given in weight percent.

  18. Viscosities of aluminum-rich Al-Cu liquid alloys

    NASA Astrophysics Data System (ADS)

    Ganesan, S.; Speiser, R.; Poirier, D. R.

    1987-06-01

    Viscosity data for Al-Cu liquid alloys in the ranges of 0≤ C L≤33.1 wt pct Cu and 1173≤ T ≤973 K are reviewed. It was found that Andrade's equation can be used to represent the variation of viscosity with temperature for a given composition, but that each of the two parameters in Andrade's equation shows no systematic variation with composition of the liquid-alloys. Consequently, arithmetic averages of the parameters were used and assumed to apply to all compositions in the range 0≤ C L ≤33.1 wt pct Cu. Such a procedure implies that the viscosity happens to vary with composition solely because the specific volume varies with composition. In order to establish the predictability of extrapolating such simple behavior, a more complex model was considered. The latter model was recently presented by Kucharski and relates viscosity to the structure and thermodynamics of liquid alloys. Viscosities obtained by interpolating Andrade's equation and Kucharski's model compare closely; furthermore, values obtained by extrapolations to lower temperatures also compare favorably. Finally the simpler model was used to calculate the viscosity of the interdendritic liquid during solidification.

  19. Quantification of Microsegregation in Cast Al-Si-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Ganesan, M.; Thuinet, L.; Dye, D.; Lee, P. D.

    2007-08-01

    The random sampling approach offers an elegant yet accurate way of validating microsegregation models. However, both instrumental errors and interference from secondary phases complicate the treatment of randomly sampled microprobe data. This study demonstrates that the normal procedure of sorting the data for each element independently can lead to inaccurate estimation of segregation profiles within multicomponent, multiphase, aluminum alloys. A recently proposed alloy-independent approach is shown to more reliably isolate these interferences, allowing more accurate validation of microsegregation models. Application of this approach to examine solidification segregation of a 319-type alloy demonstrated that, for these slowly cooled castings, neither Sr or TiB2 additions significantly affected coring of Cu within the primary α-Al dendrites. Comparison against predictions of CALPHAD-type Gulliver-Scheil models was less satisfactory. Consideration of back-diffusion and morphology effects through a one-dimensional (1-D) numerical model do not improve the agreement. Possible reasons for the lack of agreement are hypothesized.

  20. Radial macrosegregation and dendrite clustering in directionally solidified Al-7Si and Al-19Cu alloys

    NASA Astrophysics Data System (ADS)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-05-01

    Hypoeutectic Al-7 wt% Si and Al-19 wt% Cu alloys were directionally solidified upward in a Bridgman furnace through a range of constant growth speeds and thermal gradients. Though processing is thermo-solutally stable, flow initiated by gravity-independent advection at, slightly leading, central dendrites moves rejected solute out ahead and across the advancing interface. Here any lagging dendrites are further suppressed which promotes a curved solid-liquid interface and the eventual dendrite "clustering" seen in transverse sections (dendrite "steepling" in longitudinal orientations) as well as extensive radial macrosegregation. Both aluminum alloys showed considerable macrosegregation at the low growth speeds (10 and 30 μm s-1) but not at higher speed (72 μm s-1). Distribution of the fraction eutectic-constituent on transverse sections was determined in order to quantitatively describe radial macrosegregation. The convective mechanisms leading to dendrite-steepling were elucidated with numerical simulations, and their results compared with the experimental observations.

  1. Modulus measurements in ordered Co-Al, Fe-Al, and Ni-Al alloys

    NASA Technical Reports Server (NTRS)

    Harmouche, M. R.; Wolfenden, A.

    1985-01-01

    The composition and/or temperature dependence of the dynamic Young's modulus for the ordered B2 Co-Al, Fe-Al, and Ni-Al aluminides has been investigated using the piezoelectric ultrasonic composite oscillator technique (PUCOT). The modulus has been measured in the composition interval 48.49 to 52.58 at. pct Co, 50.87 to 60.2 at. pct Fe, and 49.22 to 55.95 at. pct Ni for Co-Al, Fe-Al, and Ni-Al, respectively. The measured values for Co-Al are in the temperature interval 300 to 1300 K, while those for the other systems are for ambient temperature only. The data points show that Co-Al is stiffer than Fe-Al, which is stiffer than Ni-Al. The data points for Fe-Al and Ni-Al are slightly higher than those reported in the literature.

  2. Preliminary study of the characteristics of a high Mg containing Al-Mg-Si alloy

    NASA Astrophysics Data System (ADS)

    Yan, F.; McKay, B. J.; Fan, Z.; Chen, M. F.

    2012-01-01

    An Al-20Mg-4Si high Mg containing alloy has been produced and its characteristics investigated. The as-cast alloy revealed primary Mg2Si particles evenly distributed throughout an α-Al matrix with a β-Al3Mg2 fully divorced eutectic phase observed in interdendritic regions. The Mg2Si particles displayed octahedral, truncated octahedral, and hopper morphologies. Additions of Sb, Ti and Zr had a refining influence reducing the size of the Mg2Si from 52 ± 4 μm to 25 ± 0.1 μm, 35 ± 1 μm and 34 ± 1 μm respectively. HPDC tensile test samples could be produced with a 0.6 wt.% Mn addition which prevented die soldering. Solution heating for 1 hr was found to dissolve the majority of the Al3Mg2 eutectic phase with no evidence of any effect on the primary Mg2Si. Preliminary results indicate that the heat treatment has a beneficial effect on the elongation and the UTS.

  3. Diffusional transport during the cyclic oxidation of gamma + beta, Ni-Cr-Al(Y, Zr) alloys

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Heckel, R. W.

    1988-01-01

    The cyclic oxidation behavior of several cast gamma + beta, Ni-Cr-Al(Y, Zr) alloys and one low-pressure plasma spraying gamma + beta, Ni-Co-Cr-Al(Y) alloy was studied. Cyclic oxidation was found to result in a decreasing Al concentration at the oxide-metal interface due to a high rate of Al consumption coupled with oxide scale cracking and spalling. Diffusion paths plotted on the ternary phase diagram showed higher Ni concentrations with increasing cyclic oxidation exposures. The alloy with the highest rate of Al consumption and the highest Al content underwent breakaway oxidation following 500 1-hr cycles at 1200 C.

  4. Wetting and reaction promoted by ultrasound between sapphire and liquid Al-12Si alloy.

    PubMed

    Cui, Wei; Wang, Changwen; Yan, Jiuchun; Wang, Zhipeng; Wei, Daqing

    2013-01-01

    Ultrasonic-assisted wetting between sapphire bulks and liquid Al-12Si alloy in an atmospheric environment at 620 °C is carried out in this study. Complete, rather than partial, wetting and joining can be achieved with the aid of ultrasound. Growth of epitaxial alumina on sapphire bulks is promoted dramatically during ultrasonic-assisted wetting comparing to that during hot-dipping without ultrasound. XRD results show that the epitaxial alumina is non-crystalline. This indicates that the temperature on the surface of the sapphire substrate is not more than 1200 °C even though the collapse of acoustic cavitation bubbles could theoretically produce extremely high temperature. The bonding force at the interface between the Al-Si alloy and sapphire is strengthened because of the epitaxial alumina. The interfacial shear strength of sapphire/Al-Si alloy can reach as high as 60-65 MPa. The fracture morphology shows that cracks initiated at the interface between Si grains and the epitaxial alumina on sapphire. This result is especially useful for the joining of metals and ceramics. PMID:22929927

  5. Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    SciTech Connect

    Kad, B.K.

    1999-07-01

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

  6. Grain Refinement of a Large-Scale Al Alloy Casting by Introducing the Multiple Ultrasonic Generators During Solidification

    NASA Astrophysics Data System (ADS)

    Li, Ruiqing; Liu, Zhilin; Dong, Fang; Li, Xiaoqian; Chen, Pinghu

    2016-05-01

    Based on the multiple ultrasonic generators, a new technique was reported to produce the large-scale Al alloy castings for downstream deformation processing. The effects of different configurations of ultrasonic generators on the degree and homogeneity of grain refinement were investigated during solidification. Experimental results show that a grain-refined structure with reduced macrosegregation was obtained in the large-scale cylindrical Al alloy ingot (650 mm in diameter, 4800 mm in length). Meanwhile, the role of ultrasonic treatment in the production of large-scale castings was discussed. Additionally, these results raise some new questions regarding the relationship between ultrasonic physics and grain refinement, which require further studies.

  7. Grain Refinement of a Large-Scale Al Alloy Casting by Introducing the Multiple Ultrasonic Generators During Solidification

    NASA Astrophysics Data System (ADS)

    Li, Ruiqing; Liu, Zhilin; Dong, Fang; Li, Xiaoqian; Chen, Pinghu

    2016-08-01

    Based on the multiple ultrasonic generators, a new technique was reported to produce the large-scale Al alloy castings for downstream deformation processing. The effects of different configurations of ultrasonic generators on the degree and homogeneity of grain refinement were investigated during solidification. Experimental results show that a grain-refined structure with reduced macrosegregation was obtained in the large-scale cylindrical Al alloy ingot (650 mm in diameter, 4800 mm in length). Meanwhile, the role of ultrasonic treatment in the production of large-scale castings was discussed. Additionally, these results raise some new questions regarding the relationship between ultrasonic physics and grain refinement, which require further studies.

  8. Development of high-emittance scales on thoriated nickel-chromium-aluminum-base alloys. [produced by high temperature oxidation

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, I. G.; Wilcox, B. A.

    1973-01-01

    The surface regions of a DSNiCrAl alloy have been doped, by a pack diffusion process, with small amounts of Mn, Fe, or Co, and the effect of these dopants on the total normal emissivity of the scales produced by subsequent high temperature oxidation has been measured. While all three elements lead to a modest increase in emissivity, (up to 23% greater than the undoped alloy) only the change caused by manganese is thermally stable. However, this increased emissivity is within 85 percent of that of TDNiCr oxidized to form a chromia scale. The maganese-doped alloy is some 50 percent weaker than undoped DSNiCrAl after the doping treatment, and approximately 30 percent weaker after oxidation.

  9. Drilling of intermetallic alloys gamma TiAl

    SciTech Connect

    Beranoagirre, A.; Olvera, D.; Lopez de Lacalle, L. N.; Urbicain, G.

    2011-01-17

    Due to their high strength/weight ratio and resistance to corrosion and wear, superalloys such as gamma TiAl or Inconel 718 appear as the best choice for the high mechanical/thermal demands in the vicinity of the combustion chamber of aircraft engines. There are assembled parts such as cases, disks or blisks; in the manufacturing of these components the last drilling operation could jeopardize the full work integrity adding new costs to the just very expensive parts. Therefore drilling is a high-added value step in the complete sequence. The present work is framed within the study of hole making in advanced materials used for lightweight applications in aerospace sector. Within this context, the paper presents the results from milling tests on three types of gamma TiAl alloys (extruded MoCuSi, ingot MoCuSi and TNB) to define an optimal set of cutting parameters, which will contribute to open the increase in use of these special alloys. Drilling tools made of integral hard metal were used, applying different feeds and cutting speeds. The influence of cutting speed and feed is discussed.

  10. The Behaviour of Bifilm Defects in Cast Al-7Si-Mg Alloy.

    PubMed

    El-Sayed, Mahmoud Ahmed

    2016-01-01

    Double oxide films (bifilms) are significant defects in the casting of light alloys, and have been shown to decrease tensile and fatigue properties, and also to increase their scatter, making casting properties unreproducible and unreliable. A bifilm consists of doubled-over oxide films containing a gas-filled crevice and is formed due to surface turbulence of the liquid metal during handling and/or pouring. Previous studies has shown that the nature of oxide film defects may change with time, as the atmosphere inside the bifilm could be consumed by reaction with the surrounding melt, which may enhance the mechanical properties of Al alloy castings. As a proxy for a bifilm, an air bubble was trapped within an Al-7wt.%Si-0.3wt.%Mg (2L99) alloy melt, subjected to stirring. The effect of different parameters such as the holding time, stirring velocity and melt temperature on the change in gas composition of the bubble was investigated, using a design of experiments (DoE) approach. Also, the solid species inside the bubbles solidified in the melt were examined using SEM. The results suggested that both oxygen and nitrogen inside the bifilm would be consumed by reaction with the surrounding melt producing MgAl2O4 and AlN, respectively. Also, hydrogen was suggested to consistently diffuse into the defect. The reaction rates and the rate of H diffusion were shown to increase upon increasing the holding time and temperature, and stirring velocity. Such significant effect of the process parameters studied on the gaseous content of the bubble suggesting that a careful control of such parameters might lead to the deactivation of bifilm defects, or at least elimination of their deteriorous effect in light alloy castings. PMID:27529350

  11. The Behaviour of Bifilm Defects in Cast Al-7Si-Mg Alloy

    PubMed Central

    2016-01-01

    Double oxide films (bifilms) are significant defects in the casting of light alloys, and have been shown to decrease tensile and fatigue properties, and also to increase their scatter, making casting properties unreproducible and unreliable. A bifilm consists of doubled-over oxide films containing a gas-filled crevice and is formed due to surface turbulence of the liquid metal during handling and/or pouring. Previous studies has shown that the nature of oxide film defects may change with time, as the atmosphere inside the bifilm could be consumed by reaction with the surrounding melt, which may enhance the mechanical properties of Al alloy castings. As a proxy for a bifilm, an air bubble was trapped within an Al-7wt.%Si-0.3wt.%Mg (2L99) alloy melt, subjected to stirring. The effect of different parameters such as the holding time, stirring velocity and melt temperature on the change in gas composition of the bubble was investigated, using a design of experiments (DoE) approach. Also, the solid species inside the bubbles solidified in the melt were examined using SEM. The results suggested that both oxygen and nitrogen inside the bifilm would be consumed by reaction with the surrounding melt producing MgAl2O4 and AlN, respectively. Also, hydrogen was suggested to consistently diffuse into the defect. The reaction rates and the rate of H diffusion were shown to increase upon increasing the holding time and temperature, and stirring velocity. Such significant effect of the process parameters studied on the gaseous content of the bubble suggesting that a careful control of such parameters might lead to the deactivation of bifilm defects, or at least elimination of their deteriorous effect in light alloy castings. PMID:27529350

  12. Microstructure and tribological behaviors of Ti6Al4V alloy treated by plasma Ni alloying

    NASA Astrophysics Data System (ADS)

    Wang, Zhenxia; He, Zhiyong; Wang, Yingqin; Liu, Xiaoping; Tang, Bin

    2011-09-01

    Ni modified layer was prepared on surface of the Ti6Al4V substrate by plasma surface alloying technique. Surface morphology, micro-structure, composition distribution, phase structure, and microhardness of the Ni modified layer were analyzed. Tribological performance of the Ni modified layer and Ti6Al4V substrate was investigated by using pin-on-disc tribometer. The results indicate that roughness of the Ni modified layer was increased due to formation of the micro-convex on the modified surface. The concentration of Ni gradually decreased from the surface to interior. The maximum content of Ni atoms was nearly 90%. The modified layer was composed of TiNi, Ti2Ni and Ti phases. The maximum microhardness of the Ni modified layer was about 677 HV0.025 which was increased about two-fold of microhardness of the control Ti6Al4V substrate. Wear resistance of the Ni modified layer was improved obviously, and showed micro-abrasion wearing. The strengthened mechanism of the as-treated Ti6Al4V alloy is discussed.

  13. Influence cobalt on microstructural and hardness property of Al-Zn-Mg-Cu-Fe-Cr-Ni P/ M alloys

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Rahmat, Azim; Bashirom, Nurhuda

    2015-05-01

    In this study, influence cobalt additives on the microstructural and hardness properties of an Al-Zn-Mg-Cu-Fe-Cr-Ni PM alloy undergone the retrogression and re-aging treatment were carried out. Green compacts pressed at 370 MPa were then sintered at temperature 650°C in argon atmosphere for two hours. The sintered compacts subjected to a homogenizing treated at 470°C for 1.5 hours then aged at 120°C for 24 hours and retrogressed at 180°C for 30 minutes, and then re-aged at 120°C for 24 hours. Microstructural results of the Al-Zn-Mg-Cu-Fe-Cr-Ni-Co alloys introduced an intermetallics compound in the matrix of alloy, identified as the Al5Co2, Al70Co20Ni10 and Al4Ni3 phases besides to the MgZn2 and Mg2Zn11 phases which produced of the precipitation hardening during heat treatment. These compounds with precipitates provided strengthening of dispersion that led to improved Vickers's hardness and dinsifications properties of the alloy. The highest Vickers hardness of aluminum alloy containing cobalt was gotten after applying the retrogression and re-aging treatment.

  14. The effect of quaternary element on the thermodynamic parameters and structure of CuAlMn shape memory alloys

    NASA Astrophysics Data System (ADS)

    Aksu Canbay, C.; Karagoz, Z.

    2013-10-01

    In this study, the Cu-based shape memory alloys were produced by arc melting. We have investigated the effects of the alloying elements on the characteristic transformation temperatures, enthalpy, entropy values, and the structure of Cu-Al-Mn ternary system. The evolution of the transformation temperatures was studied by the differential scanning calorimetry. The characteristic transformation temperatures can be controlled by the variations in the aluminum and manganese content. Additionally, the effect of magnesium and iron on the transformation temperatures and thermodynamic parameters was investigated in the Cu-Al-Mn ternary system. The addition of the magnesium decreases the characteristic transformation temperatures of the Cu-Al-Mn system, but that of the iron increases. The structural changes of the samples were studied by X-ray diffraction measurements and optical microscope observations. Due to the low solubility of the magnesium, the magnesium addition into the Cu-Al-Mn system forms precipitates in the matrix. It is evaluated that the transformation parameters of the CuAlMn shape memory alloys can be controlled by the change of the alloying elements and the weight percentages of alloying elements.

  15. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-07-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1-x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1-x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1-x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1-x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  16. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  17. Coercivity enhancement in Mn-Al-Cu flakes produced by surfactant-assisted milling

    NASA Astrophysics Data System (ADS)

    Saravanan, P.; Hsu, Jen-Hwa; Vinod, V. T. P.; Černík, Miroslav; Kamat, S. V.

    2015-11-01

    We herein report the achievement of exceptionally high coercivity (Hc) values: 9.92 and 5.86 kOe at 5 and 300 K, respectively, for Mn55Al43Cu2 flakes produced by surfactant-assisted milling process without employing any heat-treatment. The use of surfactants such as oleic acid and oleylamine during milling yielded high-aspect ratio flakes for the Mn-Al-Cu alloy. Structural studies confirmed the presence of τ- and β-phases as the major constituents in the Mn-Al-Cu flakes. The observed Hc enhancement is due to the increase in anisotropy field and structural defects, which is hypothesized to originate from the domain-wall pinning as a consequence of precipitation of fine Cu-particles present at the grain boundaries.

  18. Phase Composition and Microstructure of Ti-Nb Alloy Produced by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Sharkeev, Yu P.; Eroshenko, A. Yu; Kovalevskaya, Zh G.; Saprykin, A. A.; Ibragimov, E. A.; Glukhov, I. A.; Chimich, M. A.; Uvarkin, P. V.; Babakova, E. V.

    2016-07-01

    The phase composition and microstructure of Ti-Nb alloy produced from composite titanium and niobium powder by selective laser melting (SLM) was studied. Produced monolayered Ti-Nb alloy enhanced the formation of fine-grained and medium-grained zones with homogeneous element composition of 36-38% Nb mass interval. Alloy phase composition responded to β-alloy substrate phase (grain size was 5-7 pm) and non-equilibrium martensite α"- phase (grain size was 0.1-0.7 µm). α"-phase grains were found along β-phase grain boundaries and inside grains, including decreased niobium content. Alloy microhardness varied within 4200-5500 MPa.

  19. The Microstructure-Processing-Property Relationships in an Al Matrix Composite System Reinforced by Al-Cu-Fe Alloy Particles

    SciTech Connect

    Fei Tang

    2004-12-19

    Metal matrix composites (MMC), especially Al matrix composites, received a lot of attention during many years of research because of their promise for the development of automotive and aerospace materials with improved properties and performance, such as lighter weight and better structural properties, improved thermal conductivity and wear resistance. In order to make the MMC materials more viable in various applications, current research efforts on the MMCs should continue to focus on two important aspects, including improving the properties of MMCs and finding more economical techniques to produce MMCs. Solid state vacuum sintering was studied in tap densified Al powder and in hot quasi-isostatically forged samples composed of commercial inert gas atomized or high purity Al powder, generated by a gas atomization reaction synthesis (GARS) technique. The GARS process results in spherical Al powder with a far thinner surface oxide. The overall results indicated the enhanced ability of GARS-processed Al and Al alloy powders for solid state sintering, which may lead to simplification of current Al powder consolidation processing methods. Elemental Al-based composites reinforced with spherical Al-Cu-Fe alloy powders were produced by quasi-isostatic forging and vacuum hot pressing (VHP) consolidation methods. Microstructures and tensile properties of AYAl-Cu-Fe composites were characterized. It was proved that spherical Al-Cu-Fe alloy powders can serve as an effective reinforcement particulate for elemental Al-based composites, because of their high hardness and a preferred type of matrix/reinforcement interfacial bonding, with reduced strain concentration around the particles. Ultimate tensile strength and yield strength of the composites were increased over the corresponding Al matrix values, far beyond typical observations. This remarkable strengthening was achieved without precipitation hardening and without severe strain hardening during consolidation because of

  20. Infiltration of Saffil alumina fiber with AlCu and AlSi alloys

    SciTech Connect

    Garbellini, O.; Morando, C.; Biloni, H.; Palacio, H. . Inst. de Fisica de Materiales)

    1999-06-18

    Currently there is a considerable scientific and technological interest in the composite materials, which a strong ceramic reinforcement is incorporated into a metal matrix (MMC) to tailor its properties for specific applications. Among the various techniques for fabricating MMC, the liquid metal infiltration process by means of a pressurized gas is an attractive fabrication route for near net shaped metal matrix composite and has been successfully used to fabricate Al, Mg and more recently, Ni and Ni aluminide matrix composites, which can be reinforced by SiC or Al[sub 2]O[sub 3] particles, whiskers, or short fibers. This paper describes the experimental technique used and presents an experimental investigation of the effects of the process parameters employed, such as the preform and melt temperatures, the volume fraction of fibers in the preform and the applied pressure upon the infiltration length of a chopped preform during a unidirectional infiltration aided by gas pressure casting. The experiments of the present work were conducted to provide kinetic data with a view to optimizing the selection of the process initial conditions for infiltration which have an effect on the infiltration length of the molten matrix alloy into a preform and it is a first step in investigating the correlation between the infiltration length (fluidity) of AlCuSi matrix alloys and the microstructure of the composites fabricated by pressure casting. For this purpose, this paper focuses on AlCu and AlSi matrix alloys reinforced by short-fibers [delta]-alumina SAFFIL. The experiments reported here were performed with the fibers initially at a temperature significantly below the metal melting point. This is the case of practical interest for the fabrication of many fiber-reinforced metal components.

  1. Effects of Li content on precipitation in Al-Cu-(Li)-Mg-Ag-Zr alloys

    SciTech Connect

    Huang, B.P.; Zheng, Z.Q.

    1998-01-06

    Although much attention has been paid to Al-Cu-Li-Mg-Ag-Zr alloys, there are sparse reports about the influence of Li on precipitation in these alloys. The aim of the present study is to determine the effects of Li on modifying precipitation in a baseline aluminum alloy 2195 and the accompanying variants with 0--1.6 wt.% Li.

  2. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  3. Long range order and vacancy properties in Al-rich Fe{sub 3}Al and Fe{sub 3}Al(Cr) alloys

    SciTech Connect

    Kim, S.M.; Morris, D.G.

    1998-05-01

    Neutron powder diffraction measurements have been carried out in situ from room temperature to about 100 C in Fe28Al (28 at.% Al), Fe32.5Al (32.5 at.% Al) and Fe28Al15Cr (28 at.% Al, 5 at.% Cr) alloys. X-ray diffraction and TEM studies provided supporting information. The data were analyzed to obtain information about the temperature dependence of the DO{sub 3} and B2 long range order parameters, the location of the Cr atoms and their effect on the ordering energies, and on the vacancy formation and migration properties in Fe28Al and Fe32.5Al alloys. The location of the ternary alloying addition in DO{sub 3} and B2 ordered Al-rich Fe{sub 3}Al is shown to be consistent with considerations of interatomic bond energies.

  4. Producing Ti-6Al-4V plate from single-melt EBCHM ingot

    NASA Astrophysics Data System (ADS)

    Wood, J. R.

    2002-02-01

    The study reviewed in this paper was initiated to produce low-cost, aerospace-quality Ti-6Al-4V alloy plate directly from single melt, electron beam cold hearth melted slab ingots. This study is one of the programs of the Metals Affordability Initiative Consortium under the direction of the U.S. Air Force Research Laboratory’s Materials and Manufacturing Directorate. The main objective of this program is to achieve significant cost savings for titanium plate production while accelerating the implementation time. This article discusses the progress to date in this multi-year program.

  5. Microstructure-property relationships in low-density Al-Li-Mg alloys

    SciTech Connect

    Buchheit, T.E.; Wert, J.A. )

    1993-04-01

    The present article describes an investigation of the microstructure and tensile properties of cast Al-Li-Mg alloys with very low densities, in the range 2.3 to 2.4 Mg/m[sup 3]. Low density is achieved by adding Li and Mg in excess of the solubility limit, which prevents subsequent dissolution of the Al[sub 2]LiMg particles that form during solidification. A simple model developed during the course of this research allows prediction of the volume fraction of Al[sub 2]LiMg and alloy density from alloy composition. The model was used to select two alloy compositions for detailed investigation: Al12Li6Mg and Al16Li8Mg. The microstructures of the cast alloys consist of coarse Al[sub 2]LiMg particles embedded in an Al matrix containing Al[sub 3]Li particles. Both alloys exhibit low tensile elongation in the as-cast condition. Additional processing steps were used to modify the microstructural characteristics thought to be responsible for the low tensile elongation of the as-cast alloys. The Al16Li8Mg alloy, with an Al[sub 2]LiMg volume fraction of 0.25, does not exhibit increased tensile elongation as a result of processing, and the brittle nature of this material is attributed to the high volume fraction of the Al[sub 2]LiMg phase. The Al12Li6Mg alloy, with an Al[sub 2]LiMg volume fraction of 0.13, exhibits a remarkable increase in tensile elongation after extrusion, an effect attributed to fragmentation and dispersal of a three-dimensional (3-D) network of the intermetallic phase in the as-cast alloy.

  6. Hf dopants in γ'-Ni3Al alloy

    NASA Astrophysics Data System (ADS)

    Ivanovski, V. N.; Cekić, B.; Umićević, A.; Belošević-Čavor, J.; Schumacher, G.; Koteski, V.; Barudzija, T.

    2013-08-01

    The Time Differential Perturbed Angular (TDPAC) measurements of nuclear quadrupole interactions (NQIs) at 181Ta ion probe in the polycrystalline intermetallic alloy γ'-Ni3Al doped with 0.2 at. % Hf were performed in the temperature range 78-1230 K, in order to determine the lattice location of Hf atoms in the ordered γ'-Ni3Al structure. The two NQIs obtained are discussed within the present L12 cubic structure and a tetragonal distortion of L12 to another two DO22 and L60 type structures. The first low frequency NQI at the site of the 181Ta ion-probe after substitution of aluminum for hafnium in DO22 at ambient temperature, is vQ1(300 K) = 39(1) MHz with η1 = 0. The corresponding high frequency value on the second crystallographic site in L60, is vQ2(300 K) = 204(14) MHz with η2 = 0.47(11). These two NQI's have different temperature behavior. The presence of both DO22 and L60 tetragonal distortions of the parent cubic L12 lattice, detected after adding 0.2 at. % Hf, are with modulations to the lattice constant (a) with a ratio (c/a), 2.04 and 0.87, respectively. Ab initio calculations of electronic and structural properties and hyperfine parameters at the 181Ta ion probe of the γ'-Ni3Al-0.2 at. % Hf alloy were performed using the full potential augmented plane wave plus local-orbital (APW+lo) method as implemented in the WIEN2k code. The accuracy of the calculations and comparison with the experimental results enabled us to identify the observed hyperfine interactions and to infer the EFG sign that cannot be measured in conventional TDPAC measurements.

  7. A new phase in rapidly solidified Ti[sub 3]Al-based alloys

    SciTech Connect

    Xu Rui; Xu Daming; Li Qingchun . Dept. of Materials Science and Engineering); Li Dong; Cui Yuyou; Hu Zhuangqi . State Key Lab. for RSA)

    1995-01-15

    Rapid solidification processing has been developed to improve the properties of alloys through refining microstructures, disordering and forming metastable phases. The as-melt spun Ti[sub 3]Al-based alloy with Nb additions above 5-at%, which consist of [alpha][sub 2] and [beta][sub 0] phases in a normal condition, exhibited as single [beta][sub 0] structure. Jackson et al have carried out a comparative study of I/M and RS Ti[sub 3]Al-1 Zr(at%) alloy. Their study revealed that considerable refinement of grains and anti-phase domains was achieved in the rapidly solidified material prepared by the pendant drop melt extraction process (PDME). It is suggested that rapid solidification processing can reduce the ordering of the Ti[sub 3]Al-based alloy. In the past years, it was found that the Ti[sub 3]Al-based alloy with alloying additions (mainly Nb) has been studied extensively, and some new phases such as T and O have been observed in the alloys, but less attention has been given to alloys with low Nb additions. The RS Ti[sub 3]Al-base alloys with Nb below 5-at% have been investigated systematically and a new metastable phase, ordering martensite [alpha][double prime][sub 0] (orthogonal), has been observed in these alloys.

  8. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    SciTech Connect

    Thompson, Zachary T.; Terrani, Kurt A.; Yamamoto, Yukinori

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  9. An Introduction to the BFS Method and Its Use to Model Binary NiAl Alloys

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Noebe, Ronald D.; Ferrante, J.; Amador, C.

    1998-01-01

    We introduce the Bozzolo-Ferrante-Smith (BFS) method for alloys as a computationally efficient tool for aiding in the process of alloy design. An intuitive description of the BFS method is provided, followed by a formal discussion of its implementation. The method is applied to the study of the defect structure of NiAl binary alloys. The groundwork is laid for a detailed progression to higher order NiAl-based alloys linking theoretical calculations and computer simulations based on the BFS method and experimental work validating each step of the alloy design process.

  10. On the electrochemical formation of Pu-Al alloys in molten LiCl-KCl

    NASA Astrophysics Data System (ADS)

    Mendes, E.; Malmbeck, R.; Nourry, C.; Souček, P.; Glatz, J.-P.

    2012-01-01

    Properties of Pu-Al alloys were investigated in connection with development of pyrochemical methods for reprocessing of spent nuclear fuel. Electroseparation techniques in molten LiCl-KCl are being developed in ITU to group-selectively recover actinides from the mixture with fission products. In the process, actinides are electrochemically reduced on solid aluminium cathodes, forming solid actinide-aluminium alloys. This article is focused on electro-chemical characterisation of Pu-Al alloys in molten LiCl-KCl, on electrodeposition of Pu on solid Al electrodes and on determination of chemical composition and structure of the formed alloys. Cyclic voltammetry and chronopotentiometry were used to study Pu-Al alloys in the temperature range 400-550 °C. Pu is reduced to metal in one reduction step Pu 3+/Pu 0 on an inert W electrode. On a reactive Al electrode, the reduction of Pu 3+ to Pu 0 occurs at a more positive potential due to formation of Pu-Al alloys. The open circuit potential technique was used to identify the alloys formed. Stable deposits were obtained by potentiostatic electrolyses of LiCl-KCl-PuCl 3 melts on Al plates. XRD and SEM-EDX analyses were used to characterise the alloys, which were composed mainly of PuAl 4 with some PuAl 3. In addition, the preparation of PuCl 3 containing salt by carbochlorination of PuO 2 is described.