Science.gov

Sample records for alloy tool steel

  1. Frictional conditions between alloy AA6060 aluminium and tool steel

    NASA Astrophysics Data System (ADS)

    Widerøe, Fredrik; Welo, Torgeir

    2011-05-01

    The frictional conditions in the new process of screw extrusion of aluminium have been investigated. The contact behaviour between the aluminum alloy and the tool steel in the extruder is vital for understanding the extrusion process. Using a compressive-rotational method for frictional measurements the conditions for unlubricated sticking friction between aluminum alloy AA6060 and tool steel at different combinations of temperatures and pressures have been investigated. In this method the samples in the form of disks are put under hydrostatic pressure while simultaneously being rotated at one end. Pins made from contrast material have been inserted into the samples to measure the deformation introduced. This approach along with 3D simulations form a method for determining the frictional conditions. The paper describes the test method and the results. It was found that the necessary pressure for sticking to occur between the aluminum AA6060 and the different parts of the extruder is heavily influenced by the temperature.

  2. Surface alloying of carbon tool steels using laser heating

    NASA Astrophysics Data System (ADS)

    Chudina, O. V.; Brezhnev, A. A.

    2015-12-01

    The problems of surface hardening of high-carbon steels by alloying using laser radiation are considered. The effect of the laser treatment parameters on the thickness, the structure, the phase composition, the microhardness, and the residual stresses of the surface layer is studied, and the influence of alloying elements on the strength of the surface layer in carbon steels and their wear resistance is investigated.

  3. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    NASA Astrophysics Data System (ADS)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  4. [Analysis of alloy tool steel using X-ray fluorescence spectrometer].

    PubMed

    Zhou, S; Cai, Y; Huang, Z

    2001-08-01

    This report briefly introduces the analysis of Mn, Cr, V, W, Ti, Nb, Co, Zr, Ni, Mo, S, P, Si and Cu in alloy tool steel with X-ray florescence spectrometer. After being polished with grinding well and being cleaned with ethly alcohol, the test samples can be directly measured, and the results agree well with the standard values of the laboratory standards. The precision of the method (RSD) is in the range of 0.13%-9.56% (n = 8) for all elements except W, Ti, Nb and Zr. The method can be applied to many kinds of steel, such as chrome vanadium steel, manganese steel, die steel, middle-low alloy steel, tool steel. The measure instrument should be rectified with two or three standard samples which the quantity contained is suitable. The standard samples include 1Cr18Ni9Ti, C17Ni2, 25CrMo1V, 30CrMnSiA, 3CrW8V, Gx-8, Cr12MoV, chrome vanadium steel, manganese-boron steel, middle-low alloy steel and other kinds of steel. If there is not conditions to make work curves for all kinds steel separately, sometimes we don't know what kind of steel for one complex sample, the more real way will be to make an overall work curves which contains more kinds of steel as far as possible. PMID:12945299

  5. Diffusion-controlled wear of steel friction stir welding tools used on aluminum alloys

    NASA Astrophysics Data System (ADS)

    Tarasov, S. Yu.; Kalashnikova, T. A.; Kalashnikov, K. N.; Rubtsov, V. E.; Eliseev, A. A.; Kolubaev, E. A.

    2015-10-01

    The worn surfaces of steel instruments used for friction stir welding on AMg5M aluminum alloy have been examined. An adhesion transfer layer resulted on the steel tool surface from welding the aluminum-magnesium alloy. Diffusion between this layer and steel base metal resulted in formation of an intermetallic Fe-Al layer (IMC). The hardness of the IMC has been measured using a nanohardness tester. It was found that the IMC layers maximum hardness changed from 998 to 1698 HV. The continuous IMC layers may serve as a wear-resistant coating, however, the IMC were also found in the shape of spikes directed into the tool's body, which created conditions for wear particle formation by fracture.

  6. Improvement of Laser Deposited High Alloyed Powder Metallurgical Tool Steel by a Post-tempering Treatment

    NASA Astrophysics Data System (ADS)

    Leunda, J.; Navas, V. García; Soriano, C.; Sanz, C.

    Laser cladding process of a high alloyed powder metallurgical tool steel was studied for die repairing purposes. The low hardness obtained after the deposition process was improved by later tempering cycles, achieving crack free coatings with hardness well above 700 HV. The effect of different post tempering cycles was investigated in order to determine the optimal temperature range. The microstructure of the samples was studied using optical and scanning electron microscope and the volumetric ratio of retained austenite was determined by X-ray diffraction. The tempering effect was mainly evaluated through cross-section microhardness profiles.

  7. Direct Metal Deposition of H13 Tool Steel on Copper Alloy Substrate: Parametric Investigation

    NASA Astrophysics Data System (ADS)

    Imran, M. Khalid; Masood, S. H.; Brandt, Milan

    2015-12-01

    Over the past decade, researchers have demonstrated interest in tribology and prototyping by the laser aided material deposition process. Laser aided direct metal deposition (DMD) enables the formation of a uniform clad by melting the powder to form desired component from metal powder materials. In this research H13 tool steel has been used to clad on a copper alloy substrate using DMD. The effects of laser parameters on the quality of DMD deposited clad have been investigated and acceptable processing parameters have been determined largely through trial-and-error approaches. The relationships between DMD process parameters and the product characteristics such as porosity, micro-cracks and microhardness have been analysed using scanning electron microscope (SEM), image analysis software (ImageJ) and microhardness tester. It has been found that DMD parameters such as laser power, powder mass flow rate, feed rate and focus size have an important role in clad quality and crack formation.

  8. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  9. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  10. Influence of kinetics of supercooled austenite decomposition on structure formation in sparingly-alloyed tool steel

    NASA Astrophysics Data System (ADS)

    Krylova, S. E.; Yakovleva, I. L.; Tereshchenko, N. A.; Priimak, E. Yu.; Kletsova, O. A.

    2013-10-01

    The decomposition of supercooled austenite in 70Kh3G2VTB steel under isothermal conditions and continuous cooling have been studied. The isothermal and continuous cooling tranformation curves of the decomposition of austenite in the experimental steel have been constructed. The effect of alloying elements on phase transformations in the steel under heating and cooling have been established. The features of the formation of a microstructure in the 70Kh3G2VTB steel after different regimes of heat treatment have been described. The optimal parameters of hardening heat treatment have been developed.

  11. Coating of High-Alloyed, Ledeburitic Cold Work Tool Steel Applied by HVOF Spraying

    NASA Astrophysics Data System (ADS)

    Rajasekaran, B.; Mauer, G.; Vassen, R.; Röttger, A.; Weber, S.; Theisen, W.

    2010-03-01

    This study demonstrates the processing of a cold work tool steel (X220CrVMo13-4) coating using HVOF spraying. The coating formation was analyzed based on microstructure, phase, hardness, porosity, oxidation, and adhesion characteristics. An online diagnostic tool was utilized to find out the in-flight characteristics of powder such as temperature and velocity during the coating process to identify the influencing parameters to achieve dense cold work tool steel coatings with low oxidation. The influence of powder size, process parameters, and in-flight characteristics on the formation of cold work tool steel coatings was demonstrated. The results indicated that thick and dense cold work tool steel coatings with low oxidation can be obtained by the selection of appropriate powder size and process parameters.

  12. Tool steels. 5. edition

    SciTech Connect

    Roberts, G.; Krauss, G.; Kennedy, R.

    1998-12-31

    The revision of this authoritative work contains a significant amount of new information from the past nearly two decades presented in an entirely new outline, making this a must have reference for engineers involved in tool-steel production, as well as in the selection and use of tool steels in metalworking and other materials manufacturing industries. The chapter on tool-steel manufacturing includes new production processes, such as electroslag refining, vacuum arc remelting, spray deposition processes (Osprey and centrifugal spray), and powder metal processing. The seven chapters covering tool-steel types in the 4th Edition have been expanded to 11 chapters covering nine main groups of tool steels as well as other types of ultrahigh strength steels sometimes used for tooling. Each chapter discusses in detail processing, composition, and applications specific to the particular group. In addition, two chapters have been added covering surface modification and trouble shooting production and performance problems.

  13. Alloyed steel wastes utilization

    SciTech Connect

    Sokol, I.V.

    1995-12-31

    Alloyed steel chips and swarf formed during metal processing are looked upon as additional raw materials in metallurgical production. This paper presents some new methods for steel waste chips and swarf cleaning. One of them is swarf and steel chips cleaning in tetrachloroethylene with ultrasonic assistance and solvent regeneration. Thermal cleaning of waste chips and swarf provides off gas products utilization. The catalyst influence of the metal surface on the thermal decomposition of liquid hydrocarbons during the cleaning process has been studied. It has been determined that the efficiency of this metal waste cleaning technique depends on the storage time of the swarf. The waste chips and swarf cleaning procedures have been proven to be economically advantageous and environmentally appropriate.

  14. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  15. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  16. Friction Stir Welding of Steel Alloys

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    The friction stir welding process has been developed primarily for the welding of aluminum alloys. Other higher melting allows such, as steels are much more difficult to join. Special attention must be given to pin tool material selection and welding techniques. This paper addresses the joining of steels and other high melting point materials using the friction stir welding process. Pin tool material and welding parameters will be presented. Mechanical properties of weldments will also be presented. Significance: There are many applications for the friction stir welding process other than low melting aluminum alloys. The FSW process can be expanded for use with high melting alloys in the pressure vessel, railroad and ship building industries.

  17. Surface Roughness and Tool Wear on Cryogenic Treated CBN Insert on Titanium and Inconel 718 Alloy Steel

    NASA Astrophysics Data System (ADS)

    Thamizhmanii, S.; Mohideen, R.; Zaidi, A. M. A.; Hasan, S.

    2015-12-01

    Machining of materials by super hard tools like cubic boron nitride (cbn) and poly cubic boron nitride (pcbn) is to reduce tool wear to obtain dimensional accuracy, smooth surface and more number of parts per cutting edge. wear of tools is inevitable due to rubbing action between work material and tool edge. however, the tool wear can be minimized by using super hard tools by enhancing the strength of the cutting inserts. one such process is cryogenic process. this process is used in all materials and cutting inserts which requires wear resistance. the cryogenic process is executed under subzero temperature -186° celsius for longer period of time in a closed chamber which contains liquid nitrogen. in this research, cbn inserts with cryogenically treated was used to turn difficult to cut metals like titanium, inconel 718 etc. the turning parameters used is different cutting speeds, feed rates and depth of cut. in this research, titanium and inconel 718 material were used. the results obtained are surface roughness, flank wear and crater wear. the surface roughness obtained on titanium was lower at high cutting speed compared with inconel 718. the flank wear was low while turning titanium than inconel 718. crater wear is less on inconel 718 than titanium alloy. all the two materials produced saw tooth chips.

  18. Plating on stainless steel alloys

    SciTech Connect

    Dini, J.W.; Johnson, H.R.

    1981-09-11

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate.

  19. EBSD as a tool to identify and quantify bainite and ferrite in low-alloyed Al-TRIP steels.

    PubMed

    Zaefferer, S; Romano, P; Friedel, F

    2008-06-01

    Bainite is thought to play an important role for the chemical and mechanical stabilization of metastable austenite in low-alloyed TRIP steels. Therefore, in order to understand and improve the material properties, it is important to locate and quantify the bainitic phase. To this aim, electron backscatter diffraction-based orientation microscopy has been employed. The main difficulty herewith is to distinguish bainitic ferrite from ferrite because both have bcc crystal structure. The most important difference between them is the occurrence of transformation induced geometrically necessary dislocations in the bainitic phase. To determine the areas with larger geometrically necessary dislocation density, the following orientation microscopy maps were explored: pattern quality maps, grain reference orientation deviation maps and kernel average misorientation maps. We show that only the latter allow a reliable separation of the bainitic and ferritic phase. The kernel average misorientation threshold value that separates both constituents is determined by an algorithm that searches for the smoothness of the boundaries between them. PMID:18503676

  20. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  1. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  2. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  3. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  4. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  5. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  6. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  7. High-strength, low-alloy steels.

    PubMed

    Rashid, M S

    1980-05-23

    High-strength, low-alloy (HSLA) steels have nearly the same composition as plain carbon steels. However, they are up to twice as strong and their greater load-bearing capacity allows engineering use in lighter sections. Their high strength is derived from a combination of grain refinement; precipitation strengthening due to minor additions of vanadium, niobium, or titanium; and modifications of manufacturing processes, such as controlled rolling and controlled cooling of otherwise essentially plain carbon steel. HSLA steels are less formable than lower strength steels, but dualphase steels, which evolved from HSLA steels, have ferrite-martensite microstructures and better formability than HSLA steels of similar strength. This improved formability has substantially increased the utilization potential of high-strength steels in the manufacture of complex components. This article reviews the development of HSLA and dual-phase steels and discusses the effects of variations in microstructure and chemistry on their mechanical properties. PMID:17772810

  8. Effect of inclusion size on the high cycle fatigue strength and failure mode of a high V alloyed powder metallurgy tool steel

    NASA Astrophysics Data System (ADS)

    Yao, Jun; Qu, Xuan-hui; He, Xin-bo; Zhang, Lin

    2012-07-01

    The fatigue strength of a high V alloyed powder metallurgy tool steel with two different inclusion size levels, tempered at different temperatures, was investigated by a series of high cycle fatigue tests. It was shown that brittle inclusions with large sizes above 30 μm prompted the occurrence of subsurface crack initiation and the reduction in fatigue strength. The fracture toughness and the stress amplitude both exerted a significant influence on the fish-eye size. A larger fish-eye area would form in the sample with a higher fracture toughness subjected to a lower stress amplitude. The stress intensity factor of the inclusion was found to lie above a typical value of the threshold stress intensity factor of 4 MPa·m1/2. The fracture toughness of the sample with a hardness above HRC 56 could be estimated by the mean value of the stress intensity factor of the fish-eye. According to fractographic evaluation, the critical inclusion size can be calculated by linear fracture mechanics.

  9. Development of a carburizing stainless steel alloy

    SciTech Connect

    Wert, D.E. )

    1994-06-01

    A new carburizing stainless steel alloy that resists corrosion, heat, and fatigue has been developed for bearing and gear applications. Pyrowear 675 Stainless alloy is vacuum induction melted and vacuum arc remelted (VIM/VAR) for aircraft-quality cleanliness. Test results show that it has corrosion resistance similar to that of AISI Type 440-C stainless, and its rolling fatigue resistance is superior to that of AISI M50 (UNS K88165). In contrast to alloy gear steels and Type 440C, Pyrowear 675 maintains case hardness of HRC 60 at operating temperatures up to 200 C (400 F). Impact and fracture toughness are superior to that of other stainless bearing steels, which typically are relatively brittle and can break under severe service. Toughness is also comparable or superior to conventional noncorrosion-resistant carburizing bearing steels, such as SAE Types 8620 and 9310.

  10. Microstructural design in low alloy steels

    NASA Technical Reports Server (NTRS)

    Honeycombe, R. W. K.

    1982-01-01

    The evolution of microalloyed steels from plain carbon steels is examined with emphasis on grain size control by use of Nb, Ti and V additions and by the application of controlled rolling. The structural changes during controlled rolling are described as well as the influence of alloying elements on these changes, and on the final microstructure. The achievement of high strength and toughness is discussed including the role of inclusions.

  11. Corrosion of alloy steels in oil field fluids

    SciTech Connect

    Martin, R.L.

    1987-01-01

    Laboratory and field tests have been conducted on two low alloy and two higher alloy steels at a range of brine salinities and sulfide contents typical of oil well production fluids. AISI types 4130 and 4340 show the same behavior in these fluids as mild steel. AISI type 410 stainless steel and 9% chromium - 1% molybdenum steel corrode at rates as great as that of mild steel at higher chloride or sulfide concentrations. Special corrosion inhibitors are required for higher alloy steels when they are exposed to these conditions.

  12. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  13. Reducing tool wear when machining austenitic stainless steels

    SciTech Connect

    Magee, J.H.; Kosa, T.

    1998-07-01

    Austenitic stainless steels are considered more difficult to machine than carbon steels due to their high work hardening rate, large spread between yield and ultimate tensile strength, high toughness and ductility, and low thermal conductivity. These characteristics can result in a built-up edge or excessive tool wear during machining, especially when the cutting speed is too high. The practical solution is to lower the cutting speed until tool life reaches an acceptable level. However, lower machining speed negatively impacts productivity. Thus, in order to overcome tool wear at relatively high machining speeds for these alloys, on-going research is being performed to improve cutting fluids, develop more wear-resistant tools, and to modify stainless steels to make them less likely to cause tool wear. This paper discusses compositional modifications to the two most commonly machined austenitic stainless steels (Type 303 and 304) which reduced their susceptibility to tool wear, and allowed these grades to be machined at higher cutting speeds.

  14. Crack stability analysis of low alloy steel primary coolant pipe

    SciTech Connect

    Tanaka, T.; Kameyama, M.; Urabe, Y.

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  15. Amorphous Alloy Surpasses Steel and Titanium

    NASA Technical Reports Server (NTRS)

    2004-01-01

    In the same way that the inventions of steel in the 1800s and plastic in the 1900s sparked revolutions for industry, a new class of amorphous alloys is poised to redefine materials science as we know it in the 21st century. Welcome to the 3rd Revolution, otherwise known as the era of Liquidmetal(R) alloys, where metals behave similar to plastics but possess more than twice the strength of high performance titanium. Liquidmetal alloys were conceived in 1992, as a result of a project funded by the California Institute of Technology (CalTech), NASA, and the U.S. Department of Energy, to study the fundamentals of metallic alloys in an undercooled liquid state, for the development of new aerospace materials. Furthermore, NASA's Marshall Space Flight Center contributed to the development of the alloys by subjecting the materials to testing in its Electrostatic Levitator, a special instrument that is capable of suspending an object in midair so that researchers can heat and cool it in a containerless environment free from contaminants that could otherwise spoil the experiment.

  16. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  17. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  18. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    NASA Astrophysics Data System (ADS)

    Jana, S.; Hovanski, Y.; Grant, G. J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining magnesium alloy AZ31 sheet to galvanized steel sheet in a lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential: a 0.8 mm thick, electrogalvanized (EG) mild steel, and a 1.5 mm thick hot-dipped galvanized (HDG) high-strength, low-alloy (HSLA) steel. These steels were joined to 2.33 mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and the process parameters were kept the same. The average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating present on the steel sheets, and subsequent alloying with the Mg sheet resulted in the formation of a solidified Zn-Mg alloy layer.

  19. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  20. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  1. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  2. Thermal Fatigue Testing of Plasma Transfer Arc Stellite Coatings on Hot Work Tool Steels under Steel Thixoforming Conditions

    NASA Astrophysics Data System (ADS)

    Birol, Yucel; Kayihan, Agca B.

    2011-11-01

    The thermal fatigue performance of Stellite 12 coating deposited on X32CrMoV33 hot work tool steel via the plasma transfer arc (PTA) process was investigated under steel thixoforming conditions. Stellite 12 coating has made a favorable impact on the thermal fatigue performance of the X32CrMoV33 hot work tool steel. The latter survived steel thixoforming conditions lasting much longer, for a total of 5000 cycles, when coated with a PTA Stellite 12 layer. This marked improvement is attributed to the higher resistance to oxidation and to temper softening of the Stellite 12 alloy. The Cr-rich oxides, which form during thermal cycling, provide adequate protection to high-temperature oxidation. In contrast to hot work tool steel, Stellite 12 alloy enjoys hardening upon thermal exposure under steel thixoforming conditions. This increase in the strength of the coating is produced by the formation of carbides and contributes to the superior thermal fatigue resistance of the Stellite 12 alloy. When the crack finally initiates, it propagates via the fracture of hard interdendritic carbides. The transformation of M7C3 to M23C6, which is more voluminous than M7C3, promotes crack propagation.

  3. Stainless steel-zirconium alloy waste forms

    SciTech Connect

    McDeavitt, S.M.; Abraham, D.P.; Keiser, D.D. Jr.; Park, J.Y.

    1996-07-01

    An electrometallurgical treatment process has been developed by Argonne National Laboratory to convert various types of spent nuclear fuels into stable storage forms and waste forms for repository disposal. The first application of this process will be to treat spent fuel alloys from the Experimental Breeder Reactor-II. Three distinct product streams emanate from the electrorefining process: (1) refined uranium; (2) fission products and actinides extracted from the electrolyte salt that are processed into a mineral waste form; and (3) metallic wastes left behind at the completion of the electrorefining step. The third product stream (i.e., the metal waste stream) is the subject of this paper. The metal waste stream contains components of the chopped spent fuel that are unaffected by the electrorefining process because of their electrochemically ``noble`` nature; this includes the cladding hulls, noble metal fission products (NMFP), and, in specific cases, zirconium from metal fuel alloys. The selected method for the consolidation and stabilization of the metal waste stream is melting and casting into a uniform, corrosion-resistant alloy. The waste form casting process will be carried out in a controlled-atmosphere furnace at high temperatures with a molten salt flux. Spent fuels with both stainless steel and Zircaloy cladding are being evaluated for treatment; thus, stainless steel-rich and Zircaloy-rich waste forms are being developed. Although the primary disposition option for the actinides is the mineral waste form, the concept of incorporating the TRU-bearing product into the metal waste form has enough potential to warrant investigation.

  4. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    NASA Astrophysics Data System (ADS)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  5. Probabilistic models for creep-fatigue in a steel alloy

    NASA Astrophysics Data System (ADS)

    Ibisoglu, Fatmagul

    In high temperature components subjected to long term cyclic operation, simultaneous creep and fatigue damage occur. A new methodology for creep-fatigue life assessment has been adopted without the need to separate creep and fatigue damage or expended life. Probabilistic models, described by hold times in tension and total strain range at temperature, have been derived based on the creep rupture behavior of a steel alloy. These models have been validated with the observed creep-fatigue life of the material with a scatter band close to a factor of 2. Uncertainties of the creep-fatigue model parameters have been estimated with WinBUGS which is an open source Bayesian analysis software tool that uses Markov Chain Monte Carlo method to fit statistical models. Secondly, creep deformation in stress relaxation data has been analyzed. Well performing creep equations have been validated with the observed data. The creep model with the highest goodness of fit among the validated models has been used to estimate probability of exceedance at 0.6% strain level for the steel alloy.

  6. Producing Fe-W-Co-Cr-C Alloy Cutting Tool Material Through Powder Metallurgy Route

    NASA Astrophysics Data System (ADS)

    Datta Banik, Bibhas; Dutta, Debasish; Ray, Siddhartha

    2016-06-01

    High speed steel tools can withstand high impact forces as they are tough in nature. But they cannot retain their hardness at elevated temperature i.e. their hot hardness is low. Therefore permissible cutting speed is low and tools wear out easily. Use of lubricants is essential for HSS cutting tools. On the other hand cemented carbide tools can withstand greater compressive force, but due to lower toughness the tool can break easily. Moreover the cost of the tool is comparatively high. To achieve a better machining economy, Fe-W-Co-Cr-C alloys are being used nowadays. Their toughness is as good as HSS tools and hardness is very near to carbide tools. Even, at moderate cutting speeds they can be safely used in old machines having vibration. Moreover it is much cheaper than carbide tools. This paper highlights the Manufacturing Technology of the alloy and studies the comparative tribological properties of the alloy and tungsten mono carbide.

  7. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Tool and drill steel racks. 56.7050 Section 56... Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  8. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Tool and drill steel racks. 56.7050 Section 56... Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  9. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  10. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  11. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Tool and drill steel racks. 56.7050 Section 56... Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  12. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  13. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  14. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Tool and drill steel racks. 56.7050 Section 56... Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  15. 30 CFR 56.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 56.7050 Section 56... Jet Piercing Drilling § 56.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  16. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  17. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  18. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  19. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  20. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  1. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  2. Materials data handbook: Stainless steel alloy A-286

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for stainless steel alloy A-286 is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  3. ASM Specialty Handbook{reg_sign}: Carbon and alloy steels

    SciTech Connect

    Davis, J.R.

    1995-12-31

    Carbon and alloy steels are the workhorse of structural materials in modern engineering because of their very reasonable costs coupled with their many and varied properties that allow their use in such a large array of applications. it`s very easy to take steel for granted and forget how much it`s relied upon in critical uses such as cars, bridges, buildings, landing gear assemblies, and more. There are in-depth reviews on formability weldability, machineability, and hardenability of the various steel grades. One can also discover how adding certain alloys can significantly improve steel processing. The strength and toughness section has been greatly expanded with more coverage than ever before of corrosion fatigue. One has access to extensive reports detailing which steels are more susceptible to environmental damage such as stress-corrosion and hydrogen embrittlement. Temperature effects relating to mechanical properties and corrosion are also discussed.

  4. Friction Properties of Molybdenum Alloyed Steel at Elevated Temperatures

    SciTech Connect

    Li Jianliang; Xiong Dangsheng; Wu Hongyan

    2011-01-17

    The high-temperature properties of steel surface can be improved by molybdenum surface alloying. Molybdenzing was carried out on carbon steel in the multi-function double glow plasma surface alloying furnace. The friction and wear tests were conducted on a high temperature ball-on-disk tribometer under the temperature of 25 deg. C{approx}600 deg. C. The contents of alloy element varied with alloyed layer were detected by SEM attached with EDS. The molybdenized layer is composed of the deposited layer and diffused layer. The micro-hardness of alloyed layer decreases from HV650 on the top layer to HV240. The friction coefficient of molybdenized layer decreases from 0.5{approx}0.6 to 0.2{approx}0.3 and wear rate decreases by 20% at elevated temperature after molybdenizing.

  5. Effect of Alloying, Heat Treatment and Carbon Content on White Layer Formation in Machining of Steels

    SciTech Connect

    Han, Sangil; Melkote, Shreyes N; Riester, Laura

    2005-01-01

    This paper describes an experimental investigation of the effects of alloying, carbon content, and heat treatment on white layer formation in machining of steels. The investigation is carried out by machining steels that differ in alloying, heat treatment and carbon content, via orthogonal cutting tests performed with low cBN content tools. The depth of white layer and its hardness are measured for every case. Specifically, the thickness and hardness of white layer produced in cutting AISI 1045 and AISI 4340 annealed steels are compared to determine the effect of alloying on white layer formation. The effect of heat treatment on white layer formation and its hardness are investigated by machining annealed and hardened (53 HRC) AISI 4340 steels. The effect of carbon content on white layer formation is investigated by cutting hardened AISI 52100 and AISI 4340 steels of the same hardness (53 HRC). The results of the study show that alloying, heat treatment, and carbon content influence white layer formation and its hardness.

  6. Undervehicle corrosion testing of zinc and zinc alloy coated steels

    SciTech Connect

    Neville, R.J.; de Souza, K.M.

    1986-12-01

    Undervehicle and on-vehicle coupon corrosion test programs are initiated by Dofasco Inc. in 1981, using two commercial trucks operated in the deicing salt/snow belt area of Southern Ontario, Canada. The purpose was to investigate the relative corrosion performance of numerous zinc and zinc alloy coated steels. Seventeen coated steels were tested. Results to date indicate that the hot dip coated steels with the thicker coatings are outperforming the electrolytic coated steels in both the unpainted and phosphated/cathodic primed conditions. Fully painted on-vehicle test coupons show minimal corrosion and little difference to date.

  7. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    NASA Astrophysics Data System (ADS)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  8. Materials data handbooks prepared for aluminum alloys 2014, 2219, and 5456, and stainless steel alloy 301

    NASA Technical Reports Server (NTRS)

    1967-01-01

    Materials data handbooks summarize all presently known properties of commercially available structural aluminum alloys 2014, 2219, and 5456 and structural stainless steel alloy 301. The information includes physical and mechanical property data and design data presented in tables, illustrations, and text.

  9. Method of making high strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  10. Phase transformations and microstructure development in low alloy steel welds

    SciTech Connect

    Babu, S.S.; David, S.A.; Vitek, J.M.

    1995-07-01

    Microstructure development in low alloy steel welds depends on various phase transformations that are a function of weld heating and cooling. The phase changes include non-metallic oxide inclusion formation in the liquid state, weld pool solidification, and solid state transformations. In this paper the mechanism of inclusion formation during low alloy steel welding is considered and the model predictions are compared with published results. The effect of inclusions on the austenite to ferrite transformation kinetics is measured and the mechanisms of transformation are discussed. The austenite gain development is related to the driving force for transformation of {delta} ferrite to austenite.

  11. Study of hot hardness characteristics of tool steels

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Hardness measurements of tool steel materials in electric furnace at elevated temperatures and low oxygen environment are discussed. Development of equation to predict short term hardness as function of intial room temperature hardness of steel is reported. Types of steel involved in the process are identified.

  12. Process for making a martensitic steel alloy fuel cladding product

    DOEpatents

    Johnson, Gerald D.; Lobsinger, Ralph J.; Hamilton, Margaret L.; Gelles, David S.

    1990-01-01

    This is a very narrowly defined martensitic steel alloy fuel cladding material for liquid metal cooled reactors, and a process for making such a martensitic steel alloy material. The alloy contains about 10.6 wt. % chromium, about 1.5 wt. % molybdenum, about 0.85 wt. % manganese, about 0.2 wt. % niobium, about 0.37 wt. % silicon, about 0.2 wt. % carbon, about 0.2 wt. % vanadium, 0.05 maximum wt. % nickel, about 0.015 wt. % nitrogen, about 0.015 wt. % sulfur, about 0.05 wt. % copper, about 0.007 wt. % boron, about 0.007 wt. % phosphorous, and with the remainder being essentially iron. The process utilizes preparing such an alloy and homogenizing said alloy at about 1000.degree. C. for 16 hours; annealing said homogenized alloy at 1150.degree. C. for 15 minutes; and tempering said annealed alloy at 700.degree. C. for 2 hours. The material exhibits good high temperature strength (especially long stress rupture life) at elevated temperature (500.degree.-760.degree. C.).

  13. Low Mn alloy steel for cryogenic service

    DOEpatents

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  14. Barnacle-induced corrosion of high-alloyed steels

    SciTech Connect

    Koryakova, M.D.; Filonenko, N.Yu.; Kaplin, Yu.M.

    1995-03-01

    Local corrosion of two sorts of high-alloyed steels under the action of acorn barnacles (Balanuses) has been studied. It has been shown that in natural seawater at anaerobic conditions beneath living and dead barnacles, metabolic activity of bacteria may be considered as a primary cause for local surface depassivation.

  15. Neutron irradiation creep in stainless steel alloys

    NASA Astrophysics Data System (ADS)

    Schüle, Wolfgang; Hausen, Hermann

    1994-09-01

    Irradiation creep elongations were measured in the HFR at Petten on AMCR steels, on 316 CE-reference steels, and on US-316 and US-PCA steels varying the irradiation temperature between 300°C and 500°C and the stress between 25 and 300 MPa. At the beginning of an irradiation a type of "primary" creep stage is observed for doses up to 3-5 dpa after which dose the "secondary" creep stage begins. The "primary" creep strain decreases in cold-worked steel materials with decreasing stress and decreasing irradiation temperature achieving also negative creep strains depending also on the pre-treatment of the materials. These "primary" creep strains are mainly attributed to volume changes due to the formation of radiation-induced phases, e.g. to the formation of α-ferrite below about 400°C and of carbides below about 700°C, and not to irradiation creep. The "secondary" creep stage is found for doses larger than 3 to 5 dpa and is attributed mainly to irradiation creep. The irradiation creep rate is almost independent of the irradiation temperature ( Qirr = 0.132 eV) and linearly dependent on the stress. The total creep elongations normalized to about 8 dpa are equal for almost every type of steel irradiated in the HFR at Petten or in ORR or in EBR II. The negative creep elongations are more pronounced in PCA- and in AMCR-steels and for this reason the total creep elongation is slightly smaller at 8 dpa for these two steels than for the other steels.

  16. Impact of tool wear on joint strength in friction stir spot welding of DP 980 steel

    SciTech Connect

    Miles, Michael; Ridges, Chris; Hovanski, Yuri; Peterson, Jeremy; Santella, M. L.; Steel, Russel

    2011-09-14

    Friction stir spot welding has been shown to be a viable method of joining ultra high strength steel (UHSS), both in terms of joint strength and process cycle time. However, the cost of tooling must be reasonable in order for this method to be adopted as an industrial process. Recently a new tool alloy has been developed, using a blend of PCBN and tungsten rhenium (W-Re) in order to improve the toughness of the tool. Wear testing results are presented for two of these alloys: one with a composition of 60% PCBN and 40% W-Re, and one with 70% PCBN and 30% W-Re. The sheet material used for all wear testing was 1.4 mm DP 980. Lap shear testing was used to show the relationship between tool wear and joint strength. The Q70 tool provided the best combination of wear resistance and joint strength.

  17. Pressurized metallurgy for high performance special steels and alloys

    NASA Astrophysics Data System (ADS)

    Jiang, Z. H.; Zhu, H. C.; Li, H. B.; L1, Y.; Liu, F. B.

    2016-07-01

    The pressure is one of the basic parameters which greatly influences the metallurgical reaction process and solidification of steels and alloys. In this paper the history and present situation of research and application of pressurized metallurgy, especially pressurized metallurgy for special steels and alloys have been briefly reviewed. In the following part the physical chemistry of pressurized metallurgy is summarized. It is shown that pressurizing may change the conditions of chemical reaction in thermodynamics and kinetics due to the pressure effect on gas volume, solubility of gas and volatile element in metal melt, activity or activity coefficient of components, and change the physical and chemical properties of metal melt, heat transfer coefficient between mould and ingot, thus greatly influencing phase transformation during the solidification process and the solidification structure, such as increasing the solidification nucleation rate, reducing the critical nucleation radius, accelerating the solidification speed and significant macro/micro-structure refinement, and eliminating shrinkage, porosity and segregation and other casting defects. In the third part the research works of pressured metallurgy performed by the Northeastern University including establishment of pressurized induction melting (PIM) and pressurized electroslag remelting (PESR) equipments and development of high nitrogen steels under pressure are described in detail. Finally, it is considered in the paper that application of pressurized metallurgy in manufacture of high performance special steels and alloys is a relatively new research area, and its application prospects will be very broad and bright.

  18. Improved Heat Treatment Of Steel Alloy 4340

    NASA Technical Reports Server (NTRS)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  19. Evaluation and control of environmental corrosion for aluminum and steel alloys

    NASA Technical Reports Server (NTRS)

    Franklin, D. B.

    1977-01-01

    Corrosion protection systems for aerospace application and the effects of surface treatments and methods of controlling stress corrosion are evaluated. Chromate pigmented systems were found to be most effective for aluminum alloys; zinc-rich coatings gave the greatest protection to steel alloys. Various steel and aluminum alloys are rated for stress corrosion resistance.

  20. Development of a Capacitive Measurement Apparatus for Steel Alloy Magnetostriction

    NASA Astrophysics Data System (ADS)

    Milby, Christopher L.; Wiewel, Joseph L.; Beckner, Matthew W.; Boley, Mark S.

    2008-03-01

    In our laboratory we have developed steel alloy torque transducers that operate via a magnetoelastic principle, converting applied stress to an external magnetic field signal subsequent to appropriate magnetic pre-conditioning. We have found that linearity, repeatability, and sensitivity of these transducers is highly dependent on the nickel and chromium content of these alloys which is directly linked to the extent that these materials enhance or degrade the ``engineering magnetostriction coefficient'' of the alloy; therefore its measurement is fundamental to the application of these alloys. In our present apparatus, we applied a large current to produce a saturating axial magnetic field in the sample, which was physically connected to change the capacitance between two large adjustable plates, then related this change to a capacitance bridge voltage to ascertain a sample dimensional change on the order of ppm. Values agreeing with previously measured coefficients were found for pure nickel, while values in qualitative agreement with the magnetoelastic sensitivity of several steel alloys applied in magnetic torque sensing technology were also found, confirming that our apparatus can predict the optimal materials for magnetic torque sensing.

  1. Interrelation of Steel Composition, Hardening Route, and Tempering Response of Medium Carbon Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hussein, Abdel-Hamid A.; Abdu, Mahmoud T.; El-Banna, El-Sayed M.; Soliman, Saied E.; Tash, Mahmoud M.

    2016-04-01

    Four medium carbon and low-alloy steels were hardened through oil and forced air cooling. Tempering was then performed in the temperature range 250-600 °C. The martensite content increased with an increased hardenability and/or the rate of cooling. Tempering at T > M s caused a gradual decline in both hardness and strength and an improvement in the Charpy V-notch impact toughness. The low-alloy steels underwent tempered martensite embrittlement (as a result of the formation of carbides at the martensite interlaths and prior austenite grain boundaries) and enhancement of phosphorus segregation (particularly in the presence of Ni). Higher hardenability steels were found to be better hardened via the more recent forced air quenching rather than the conventional oil quenching. In this work, a modest, novel attempt is presented to empirically correlate the impact toughness with the hardness measurements to enable future prediction of impact toughness from hardness measurements.

  2. Stabilization of vacuum arc remelting of steels and alloys

    NASA Astrophysics Data System (ADS)

    Belyanchikov, L. N.

    2012-12-01

    The main cause of the electrode mass melting rate oscillations during vacuum arc remelting (VAR) of steels and alloys is shown to be the displacement of an arc into zones with different metallic vapor pressures. For the remelting process to be stabilized, the arc space length should be controlled as a function of the electrode melting rate and the shrinkage defects in cast electrodes should be removed by high-temperature gasostatic treatment.

  3. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  4. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  5. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  6. Reclamation and additional alloying of 18Ni(350) maraging steel

    SciTech Connect

    Ahmed, M.; Salam, I.; Nasim, I.; Hussain, S.W.; Hashmi, F.H.; Khan, A.Q. )

    1994-06-01

    The possibility of gainfully utilizing grade 18Ni(350) maraging steel scrap has been investigated, along with the effect of additional alloying with niobium. A vacuum induction melting and casting furnace was used for melting and additional alloying. The cast ingots were hot forged and their properties compared with those of the stock material. The composition of the reprocessed material was found to be within the prescribed range for 18Ni(350) steel, except for some loss in titanium content. The hardness and tensile strength of the recycled steels were similar to those of the stock material. A slight decrease in hardness in the aged condition could be attributed to loss of titanium during remelting. Charpy V-notch impact testing indicated significantly higher toughness in the remelted material; this has been attributed to a homogeneous, refined microstructure and a lower level of inclusions. Additional alloying with 2% Nb not only improved the mechanical properties but also affected the amount of reverted austenite obtained after aging.

  7. New alloys to conserve critical elements. [replacing chromium in steels

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1978-01-01

    Previous studies and surveys on availability of domestic reserves have shown that chromium is a most critical element within the U.S. metal industry. More precisely, the bulk of chromium is consumed in the production of stainless steels, specifically Type 304 stainless steel (304SS) which contains 18% Cr. The present paper deals with means of reducing chromium in commercial stainless steels by substituting more abundant or less expensive elements with the intent of maintaining the properties of 304SS. The discussion focuses on some of the oxidation and corrosion properties of new substitute stainless steels with only 12% Cr, which represents a potential saving of 33% of the chromium consumed in the production of 304SS. The alloying elements substituted for Cr in 304SS are selected according to their potential for protective oxide formation during high-temperature oxidation; these are Al, Si, Ti, Y, and misch metal which is 99.7% rare-earth metals containing 50 to 55% cerium. Other alloying elements to impart corrosion resistance are Mn, Mo, and V.

  8. Development and Demonstration of Adanced Tooling Alloys for Molds and Dies

    SciTech Connect

    Kevin M. McHugh; Enrique J. Lavernia

    2006-01-01

    This report summarizes research results in the project Development and Demonstration of Advanced Tooling Alloys for Molds and Dies. Molds, dies and related tooling are used to manufacture most of the plastic and metal products we use every day. Conventional fabrication of molds and dies involves a multiplicity of machining, benching and heat treatment unit operations. This approach is very expensive and time consuming. Rapid Solidifcation Process (RSP) Tooling is a spray-forming technology tailored for producing molds and dies. The appraoch combines rapid solidifcation processing and net-shape materials processing in a single step. An atomized spray of a tool-forming alloy, typically a tool steel, is deposited onto an easy-to-form tool pattern to replicate the pattern's shape and surface features. By so doing, the approach eliminates many machining operations in conventional mold making, significantly reducing cost, lead time and energy. Moreover, rapid solidification creates unique microstructural features by suppressing carbide precipitation and growth, and creating metastable phases. This can result in unique material properties following heat treatment. Spray-formed and aged tool steel dies have exhibited extended life compared to conventional dies in many forming operations such as forging, extrusion and die casting. RSP Tooling technolocy was commercialized with the formation of RSP Tooling, LLC in Solon, Oh.

  9. Surface Nb-ALLOYING on 0.4C-13Cr Stainless Steel: Microstructure and Tribological Behavior

    NASA Astrophysics Data System (ADS)

    Yu, Shengwang; You, Kai; Liu, Xiaozhen; Zhang, Yihui; Wang, Zhenxia; Liu, Xiaoping

    2016-02-01

    0.4C-13Cr stainless steel was alloyed with niobium using double glow plasma surface alloying and tribological properties of Nb-alloyed steel such as hardness, friction and wear were measured. Effects of the alloying temperature on microstructure and the tribological behavior of the alloyed steel were investigated compared with untreated steel. Formation mechanisms of Nb-alloyed layers and increased wear resistance were also studied. The result shows that after surface Nb-alloying treatment, the 0.4C-13Cr steel exhibits a diffusion adhesion at the alloyed layer/substrate interface and improved tribological property. The friction coefficient of Nb-alloyed steel is decreased by about 0.3-0.45 and the wear rate after Nb-alloying is only 2-5% of untreated steel.

  10. Bulk amorphous steels based on Fe alloys

    DOEpatents

    Lu, ZhaoPing; Liu, Chain T.

    2006-05-30

    A bulk amorphous alloy has the approximate composition: Fe.sub.(100-a-b-c-d-e)Y.sub.aMn.sub.bT.sub.cM.sub.dX.sub.e wherein: T includes at least one of the group consisting of: Ni, Cu, Cr and Co; M includes at least one of the group consisting of W, Mo, Nb, Ta, Al and Ti; X includes at least one of the group consisting of Co, Ni and Cr; a is an atomic percentage, and a<5; b is an atomic percentage, and b.ltoreq.25; c is an atomic percentage, and c.ltoreq.25; d is an atomic percentage, and d.ltoreq.25; and e is an atomic percentage, and 5.ltoreq.e.ltoreq.30.

  11. Microstructural study and densification analysis of hot work tool steel matrix composites reinforced with TiB{sub 2} particles

    SciTech Connect

    Fedrizzi, A.; Pellizzari, M.; Zadra, M.; Marin, E.

    2013-12-15

    Hot work tool steels are characterized by good toughness and high hot hardness but are less wear resistant than other tooling materials, such as high speed steel. Metal matrix composites show improved tribological behavior, but not much work has been done in the field of hot work tool steels. In this paper TiB{sub 2}-reinforced hot work tool steel matrix composites were produced by spark plasma sintering (SPS). Mechanical alloying (MA) was proposed as a suited process to improve the composite microstructure. Density measurements and microstructure confirmed that MA promotes sintering and produces a fine and homogeneous dispersion of reinforcing particles. X-ray diffraction patterns of the sintered composites highlighted the formation of equilibrium Fe{sub 2}B and TiC, as predicted by thermodynamic calculations using Thermo-Calc® software. Scanning electron microscopy as well as scanning Kelvin probe force microscopy highlighted the reaction of the steel matrix with TiB{sub 2} particles, showing the formation of a reaction layer at the TiB{sub 2}-steel interface. Phase investigations pointed out that TiB{sub 2} is not chemically stable in steel matrix because of the presence of carbon even during short time SPS. - Highlights: • TiB{sub 2} reinforced steel matrix composites were produced by spark plasma sintering. • TiB{sub 2} was successfully dispersed in the steel matrix by mechanical alloying. • Steel and TiB{sub 2} react during sintering forming equilibrium Fe{sub 2}B and TiC. • The new phases were investigated by means of AFM, Volta potential and XRD analyses.

  12. Nanostructuring steel for injection molding tools

    NASA Astrophysics Data System (ADS)

    Al-Azawi, A.; Smistrup, K.; Kristensen, A.

    2014-05-01

    The production of nanostructured plastic items by injection molding with ridges down to 400 nm in width, which is the smallest line width replicated from nanostructured steel shims, is presented. Here we detail a micro-fabrication method where electron beam lithography, nano-imprint lithography and ion beam etching are combined to nanostructure the planar surface of a steel wafer. Injection molded plastic parts with enhanced surface properties, like anti-reflective, superhydrophobic and structural colors can be achieved by micro- and nanostructuring the surface of the steel molds. We investigate the minimum line width that can be realized by our fabrication method and the influence of etching angle on the structure profile during the ion beam etching process. Trenches down to 400 nm in width have been successfully fabricated into a 316 type electro-polished steel wafer. Afterward a plastic replica has been produced by injection molding with good structure transfer fidelity. Thus we have demonstrated that by utilizing well-established fabrication techniques, nanostructured steel shims that are used in injection molding, a technique that allows low cost mass fabrication of plastic items, are produced.

  13. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  14. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  15. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  16. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  17. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  18. Copper modified austenitic stainless steel alloys with improved high temperature creep resistance

    DOEpatents

    Swindeman, R.W.; Maziasz, P.J.

    1987-04-28

    An improved austenitic stainless steel that incorporates copper into a base Fe-Ni-Cr alloy having minor alloying substituents of Mo, Mn, Si, T, Nb, V, C, N, P, B which exhibits significant improvement in high temperature creep resistance over previous steels. 3 figs.

  19. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  20. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  1. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010... of the Antidumping Duty and Countervailing Duty Orders, and Intent To Revoke Orders in Part, 68 FR...: Carbon and Certain Alloy Steel Wire Rod From Mexico, 71 FR 27989 (May 15, 2006). Notification This...

  2. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-26

    ... amended, 67 FR 68036 (Nov. 8, 2002). In accordance with sections 201.16(c) and 207.3 of the Commission's... COMMISSION Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States... in the antidumping duty Investigation No. 731-TA-961 concerning carbon and certain alloy steel...

  3. The HIP-nitriding of steels and titanium based alloys

    SciTech Connect

    Jacobs, M.H.; Ashworth, M.A.; Marshall, A.J.

    1996-12-31

    The paper discusses the HIP processing of nitriding steels (S106 and EN41B), austenitic stainless steel and titanium based alloys (cp Ti, Ti-6Al-4V and Ti-48Al-2Mn-2Nb), using ammonia and nitrogen gases as the pressurizing media to produce a nitrided surface. The paper compares the HIP-nitrided material with conventionally nitrided samples in terms of microstructure, case depths (in particular the ability to nitride uniformly down blind holes) and mechanical properties. The effect of HIP process parameters (time, temperature and pressure) on the resultant nitrided surface will also be discussed. Results obtained using NH{sub 3} will be compared with those obtained on samples HIPed in a pure N{sub 2} atmosphere with particular reference to the nitriding steels and the formation of a white layer. The use of NH{sub 3}/N{sub 2} gas mixtures on the nitriding of steels is investigated to determine the effect of NH{sub 3} concentration on process kinetics.

  4. Alternative to Nitric Acid for Passivation of Stainless Steel Alloys

    NASA Technical Reports Server (NTRS)

    Lewis, Pattie L.; Kolody, Mark; Curran, Jerry

    2013-01-01

    Corrosion is an extensive problem that affects the Department of Defense (DoD) and National Aeronautics and Space Administration (NASA). The deleterious effects of corrosion result in steep costs, asset downtime affecting mission readiness, and safety risks to personnel. Consequently, it is vital to reduce corrosion costs and risks in a sustainable manner. The DoD and NASA have numerous structures and equipment that are fabricated from stainless steel. The standard practice for protection of stainless steel is a process called passivation. Typical passivation procedures call for the use of nitric acid; however, there are a number of environmental, worker safety, and operational issues associated with its use. Citric acid offers a variety of benefits including increased safety for personnel, reduced environmental impact, and reduced operational cost. DoD and NASA agreed to collaborate to validate citric acid as an acceptable passivating agent for stainless steel. This paper details our investigation of prior work developing the citric acid passivation process, development of the test plan, optimization of the process for specific stainless steel alloys, ongoing and planned testing to elucidate the process' resistance to corrosion in comparison to nitric acid, and preliminary results.

  5. Micromilling of Metal Alloys with Focused Ion Beam-Fabricated Tools

    SciTech Connect

    ADAMS,DAVID P.; VASILE,M.J.; BENAVIDES,GILBERT L.; CAMPBELL,ANN N.

    1999-11-05

    This work combines focused ion beam sputtering and ultra-precision machining as a first step in fabricating microstructure in metals and alloys. Specifically, {approx}25{micro}m diameter micro-end mills are made from cobalt M42 high-speed steel and C2 micrograin tungsten carbide tool blanks by ion beam sputtering. A 20 keV focused gallium beam defines tool cutting edges having radii of curvature < 0.1{micro}m. Micro-end mills having 2, 4 and 5 cutting edges successfully machine small trenches in 6061-T4 aluminum, brass, 4340 steel and polymethyl methacrylate. Machined trench widths are approximately equal to the tool diameters and surface roughnesses (rms) are {approx}150 nm or less. Microtools are robust and operate for more than 6 hours without fracture. Results from ultra-precision machining aluminum at feed rates as high as 50 mm/minute are included.

  6. Modeling of primary dendrite arm spacing variations in thin-slab casting of low carbon and low alloy steels

    NASA Astrophysics Data System (ADS)

    Mehrara, H.; Santillana, B.; Eskin, D. G.; Boom, R.; Katgerman, L.; Abbel, G.

    2012-01-01

    Solidification structure of a High Strength Low Alloy (HSLA) steel, in terms of dendrite arm spacing distribution across the shell thickness, is studied in a breakout shell from a thin-slab caster at Tata Steel in IJmuiden. Columnar dendrites were found to be the predominant morphology throughout the shell with size variations across the shell thickness. Primary Dendrite Arm Spacing (PDAS) increases by increasing the distance from meniscus or slab surface. Subsequently, a model is proposed to describe the variation of the PDAS with the shell thickness (the distance from slab surface) under solidifiction conditions experienced in the primary cooling zone of thin-slab casting. The proposed relationship related the PDAS to the shell thickness and, hence, can be used as a tool for predicting solidifcation structure and optimizing the thin-slab casting of low alloy steels.

  7. Cathodic protection against crevice corrosion of high-alloy steel in seawater

    SciTech Connect

    Baptista, W.; Pimenta, G.

    1995-10-01

    Localized corrosion of high-alloy steel in seawater, mainly under crevices, limits the alloys` use in such environments. An in-situ test program was conducted to study this corrosive process and possible protective measures. Attention focused on the resistance of several types of high-alloy steels under corrosive conditions and on the response of type 316 stainless steel to cathodic protection (CP) by carbon steel and zinc anodes. It was found that CP could effectively mitigate crevice corrosion in these subsea conditions.

  8. Wear testing of friction stir spot welding tools for joining of DP 980 Steel

    SciTech Connect

    Ridges, Chris; Miles, Michael; Hovanski, Yuri; Peterson, Jeremy; Steel, Russell

    2011-06-06

    Friction stir spot welding has been shown to be a viable method of joining ultra high strength steel (UHSS), both in terms of joint strength and process cycle time. However, the cost of tooling must be reasonable in order for this method to be adopted as an industrial process. Several tooling materials have been evaluated in prior studies, including silicon nitride and polycrystalline cubic boron nitride (PCBN). Recently a new tool alloy has been developed, where a blend of PCBN and tungsten rhenium (W-Re) was used in order to improve the toughness of the tool. Wear testing results are presented for two of these alloys: one with a composition of 60% PCBN and 40% W-Re (designated as Q60), and one with 70% PCBN and 30% W-Re (designated at Q70). The sheet material used for all wear testing was DP 980. Tool profiles were measured periodically during the testing process in order to show the progression of wear as a function of the number of spots produced. Lap shear testing was done each time a tool profile was taken in order to show the relationship between tool wear and joint strength. For the welding parameters chosen for this study the Q70 tool provided the best combination of wear resistance and joint strength.

  9. Study of ultrasonically assisted turning of stainless steel and brass alloys

    NASA Astrophysics Data System (ADS)

    Mahdy, S. M. A.; Gouda, M. A.; Silberschmidt, V. V.

    2013-07-01

    Ultrasonically assisted turning (UAT) is a hybrid machining technique employing high-frequency small-amplitude vibration superimposed on the tool movement during turning. It is superior to conventional turning (CT) with regard to cutting forces, surface quality and machining accuracy. The aim of this study is to investigate the effect of different machining parameters on stainless steel and brass alloys, during both UAT and CT, and evaluate improvements of cutting forces, surface roughness, surface integrity, and machining accuracy. An experimental setup for UAT at Loughborough University was used to accomplish this investigation. This setup used a Picoscope data acquisition add-on with Kistler three-component dynamometer, Seco DNMG cutting inserts were utilized, a surface tester from Taylor Hobson was used to evaluate surface roughness, Alicona Infinite Focus microscope was used to evaluate surface roughness and surface integrity, while Metris CMM with Renishaw probe was employed to evaluate machining accuracy. Cylindrical workpieces of steel and brass alloys were turned under CT and UAT conditions; cutting forces, surface roughness, and machining accuracy produced with both techniques where compared. Significant improvements were noticed in the ultrasonically assisted machining when compared to the CT for both alloys.

  10. Standard specification for steel castings, carbon, low alloy, and stainless steel, heavy-walled for steam turbines. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.18 on Castings. Current edition approved May 10, 1998. Published August 1998. Originally published as A 356-52T. Last previous edition was A 356-96.

  11. Standard specification for high-strength low-alloy structural steel. ASTM standard

    SciTech Connect

    1998-12-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.02 on Structural Steel for Bridges, Buildings, Rolling Stock, and Ships. Current edition approved Sep. 10, 1998. Published December 1998.

  12. Standard specification for forged carbon and alloy steel flanges for low-temperature service. ASTM standard

    SciTech Connect

    1998-10-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Mar. 10, 1998 and published October 1998.

  13. Standard specification for alloy/steel bolting materials for low-temperature service. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Sep. 10, 1997 and published September 1998.

  14. Standard specification for alloy-steel bolting materials for special applications. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Mar. 10, 1998 and published September 1998.

  15. Standard specification for alloy steel forgings for nonmagnetic retaining rings for generators. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.06 on Steel Forgings and Billets. Current edition approved Nov. 10, 1997 and published August 1998. Originally published as A 289-46. Last previous edition was A 289-94.

  16. Laser beam surface melting of high alloy austenitic stainless steel

    SciTech Connect

    Woollin, P.

    1996-12-31

    The welding of high alloy austenitic stainless steels is generally accompanied by a substantial reduction in pitting corrosion resistance relative to the parent, due to microsegregation of Mo and Cr. This prevents the exploitation of the full potential of these steels. Processing to achieve remelting and rapid solidification offers a means of reducing microsegregation levels and improving corrosion resistance. Surface melting of parent UNS S31254 steel by laser beam has been demonstrated as a successful means of producing fine, as-solidified structures with pitting resistance similar to that of the parent, provided that an appropriate minimum beam travel speed is exceeded. The use of N{sub 2} laser trail gas increased the pitting resistance of the surface melted layer. Application of the technique to gas tungsten arc (GTA) melt runs has shown the ability to raise the pitting resistance significantly. Indeed, the use of optimized beam conditions, N{sub 2} trail gas and appropriate surface preparation prior to laser treatment increased the pitting resistance of GTA melt runs to a level approaching that of the parent material.

  17. Welding techniques for high alloy austenitic stainless steel

    SciTech Connect

    Gooch, T.G.; Woollin, P.

    1996-11-01

    Factors controlling corrosion resistance of weldments in high alloy austenitic stainless steel are described, with emphasis on microsegregation, intermetallic phase precipitation and nitrogen loss from the molten pool. The application is considered of a range of welding processes, both fusion and solid state. Autogenous fusion weldments have corrosion resistance below that of the parent, but low arc energy, high travel speed and use of N{sub 2}-bearing shielding gas are recommended for best properties. Conventional fusion welding practice is to use an overalloyed nickel-base filler metal to avoid preferential weld metal corrosion, and attention is given to the effects of consumable composition and level of weldpool dilution by base steel. With non-matching consumables, overall joint corrosion resistance may be limited by the presence of a fusion boundary unmixed zone: better performance may be obtained using solid state friction welding, given appropriate component geometry. Overall, the effects of welding on superaustenitic steels are understood, and the materials have given excellent service in welded fabrications. The paper summarizes recommendations on preferred welding procedure.

  18. Reactive Boride Brazing on Low-Alloy Automotive Grade Steel

    NASA Astrophysics Data System (ADS)

    Palanisamy, B.; Upadhyaya, A.

    2011-11-01

    Brazing is a widely used process to improve the performance of steels used in automotive applications. The substrate material is often exposed to harsh conditions in these applications and may affect the service life of the component. Reactive boride brazing aims to improve the mechanical properties of the substrate material by forming a ceramic-metal composite coating in a single-step process in situ. In this study, sintered Ancor 4300 low-alloy steel is used as the substrate with chromium-rich braze and chromium-lean braze materials. The mechanical properties of the brazed samples were studied in detail using microindentation hardness measurements and the transverse rupture test. The results indicate that the brazed superlayer has a 10 times higher hardness. There was a significant improvement in the transverse rupture strength of the steel brazed with the chromium-rich boride as compared to the pure substrate material. In an effort to reduce processing time, green compacts of the substrate were also directly brazed and yielded favorable results.

  19. Alloy Shrinkage factors for the investment casting of 17-4PH stainless steel parts

    SciTech Connect

    Sabau, Adrian S; Porter, Wallace D

    2008-01-01

    In this study, the alloy shrinkage factors were obtained for the investment casting of 17-4PH stainless steel parts. For the investment casting process, unfilled wax and fused silica with a zircon prime coat were used for patterns and shell molds, respectively. Dimensions of the die tooling, wax pattern, and casting were measured using a Coordinate Measurement Machine. For all the properties, the experimental data available in the literature did not cover the entire temperature range necessary for process simulation. A comparison between the predicted material property data measured property data is made. It was found that most material properties were accurately predicted over the most of the temperature range of the process. Several assumptions were made in order to obtain a complete set of mechanical property data at high temperatures. Thermal expansion measurements for the 17-4PH alloy were conducted at heating and cooling. As a function of temperature, the thermal expansion for both the alloy and shell mold materials showed different evolution at heating and cooling. Thus, one generic simulation were performed with thermal expansion obtained at heating and another one with thermal expansion obtained at cooling. The alloy dimensions were obtained from numerical simulation results of solidification, heat transfer, and deformation phenomena. As compared with experimental results, the numerical simulation results for the shrinkage factors were slightly over-predicted.

  20. Surface enhancement of cold work tool steels by friction stir processing with a pinless tool

    NASA Astrophysics Data System (ADS)

    Costa, M. I.; Verdera, D.; Vieira, M. T.; Rodrigues, D. M.

    2014-03-01

    The microstructure and mechanical properties of enhanced tool steel (AISI D2) surfaces produced using a friction stir welding (FSW) related procedure, called friction stir processing (FSP), are analysed in this work. The surface of the tool steel samples was processed using a WC-Co pinless tool and varying processing conditions. Microstructural analysis revealed that meanwhile the original substrate structure consisted of a heterogeneous distribution of coarse carbides in a ferritic matrix, the transformed surfaces consisted of very small carbides, homogenously distributed in a ferrite- bainite- martensite matrix. The morphology of the surfaces, as well as its mechanical properties, evaluated by hardness and tensile testing, were found to vary with increasing tool rotation speed. Surface hardness was drastically increased, relative to the initial hardness of bulk steel. This was attributed to ferrite and carbide refinement, as well as to martensite formation during solid state processing. At the highest rotation rates, tool sliding during processing deeply compromised the characteristics of the processed surfaces.

  1. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    NASA Astrophysics Data System (ADS)

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  2. Evolution of Carbides during Aging of a Spray-Formed Chromium-Containing Tool Steel

    NASA Astrophysics Data System (ADS)

    Lin, Yaojun; McHugh, Kevin M.; Zhou, Yizhang; Lavernia, Enrique J.

    2008-02-01

    The evolution of carbides during aging of a spray-formed chromium-containing tool steel was studied. In the as-spray-formed steel, there are two prominent types of carbides: the V-rich proeutectoid MC and the Fe-rich M3C in lower bainite. Evolution of the carbides during aging can be described as follows. While the proeutectoid MC remains unchanged, a portion of the M3C dissolves into the bainitic ferrite matrix, and another portion of it is transformed into Cr-rich M7C3. In addition, fine alloyed carbides, such as M7C3, MC, Cr-rich M23C6, and Mo-rich M6C, precipitate from the matrix consisting of bainitic ferrite, martensite, and retained austenite.

  3. Temperature rise and wear of sliding contact of alloy steels

    NASA Astrophysics Data System (ADS)

    Goswami, Arindam Roy; Sardar, Santanu; Karmakar, Santanu Kumar

    2016-07-01

    The tribo-failure of machine elements under relative sliding velocities is greatly affected by frictional heating and resultant contact temperature rise. Nevertheless, the tribo-failure of automotive components is a combined effect of mechanical, thermal and chemical phenomena. Over the decades, there have been developed a number of different mathematical models for predicting surface temperature rise at sliding contact under different geometries of asperity contacts and operating conditions. The experimental investigation is still relevant today to find out the surface temperature rise at sliding contact along with the outcomes of friction and wear under various operating conditions for real time applications. The present work aims at finding average surface temperature rise at different sliding velocities, normal loads with different surface roughness experimentally. It also involves to prepare two different rough surfaces of alloy steels and to study their influences in the process of generating contact temperature rise under a given operating conditions.

  4. The Evolution of the Segregation Behavior of Alloying Elements in a Low-Alloy Steel

    SciTech Connect

    A.J. Papworth; D.B. Knorr; D.B. Williams

    2002-08-21

    The segregation of alloying and impurity elements to prior austenite grain boundaries (PAGBs) in low-alloy steels controls temper-embrittlement although the precise microchemical and microstructural interactions are, as yet, unclear because of the many variables involved. Competing segregation and de-segregation phenomena are observed. For example, Auger analyses of fracture surfaces indicate that brittle fracture is caused by the segregation of P to the PAGB. The addition of small amounts ({approx} 0.5 wt%) of Mo appears to regard, but not stop, temper-embrittlement, possibly due to Mo{sub 2}C precipitates that form at elevated temperatures causing de-segregation of Mo from the PAGB. The relationship between segregation and temper embrittlement is further complicated in commercial alloys by both the number of segregating elements and the complex, multi-stage heat treatments. Auger analysis pre-selects the most embrittled boundaries and so the complete distribution of segregants across all PAGBs cannot be determined by this technique. Previous work has shown how X-ray mapping (XRM) in a field-emission gun scanning transmission electron microscope (FEG-STEM) offers a more complete view of the distribution of segregants on both non-embrittled and embrittled PAGBs. XRM was used to observe the evolution of the segregation and desegregation of five elements during four successive heat-treatment stages of commercial low-alloy steel forging. In the last and crucial temper-embrittlement stage, increases in the degree and frequency of Ni segregation occur while other elements either segregate, remain constant or desegregate from the PAGBs.

  5. Production, fabrication, and performance of alloy 625 clad steel for aggressive corrosive environments

    SciTech Connect

    Stevens, C.E.; Ross, R.W. Jr.

    1986-06-01

    INCONEL/sup */ alloy 625 is a nickel-chromium-molybdenum-columbium alloy used in aggressive corrosive applications where high strength, fabricability, and outstanding corrosion resistance are required. Because of these properties, the alloy is used by the power and chemical industries in a variety of components in coal-fired, nuclear, and chemical process plants. However, widespread use of INCONEL alloy 625 is limited due to its cost. There is a need, notably in utility flue gas desulfurization systems (scrubbers) for an economical, highly corrosive-resistant material. To satisfy this need, INCONEL alloy 625 thin-gauge clad steel plate was developed by Lukens Steel Company. The corrosion resistance of INCONEL alloy 625 in several aggressive corrosive environments will be reviewed. Additionally, this paper will describe methods used to manufacture, fabricate, and weld INCONEL alloy 625 clad plate. Field test evaluation programs conducted at six power plant scrubber systems will also be reported.

  6. Designation of alloy composition of reduced-activation martensitic steel

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Kayano, H.; Misawa, T.; Matsui, H.

    1994-09-01

    An alloy composition of reduced-activation martensitic steel for fusion reactor is designed on the basis of the experimental results of postirradiation microstructure, mechanical properties, such as creep, fracture toughness and tensile properties, hydrogen effects and corrosion. At present, a desired composition of the steel is 0.1C-0.05Si-0.5Mn-9Cr-2W-0.25V-0.02Ti-0.05Ta- < 0.002S- < 0.002P by weight percent. Effects of the other minor elements such as Al, Zr and B are also inspected. An addition of 0.05 wt% Ta increases the high temperature strength but reduces the fracture toughness. Susceptibility to hydrogen-induced cracking is reduced by an addition of 0.03 wt% Al, though it results in a severe degradation of the fracture toughness. An addition of 30 wppm B together with the addition of 0.02 wt% Ti increases the fracture toughness. Void nucleation at grain boundaries, however, is enhanced by the B addition under the FFTF irradiation at 638 K in 10 dpa.

  7. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    PubMed

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates. PMID:22416578

  8. Crack-Growth Behavior of Laser Surface-Alloyed Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Šturm, Roman; Žnidaršič, Matjaž; Grum, Janez

    2013-09-01

    Crack-growth behavior of Nd:YAG laser surface-alloyed as-received low-carbon steel Fe360B was evaluated. Thin surface layer was alloyed with silicon carbide SiC. During laser surface alloying process SiC powder dissolved in the melted pool. The surface-alloyed layer had as-solidified structure composed mainly of dendrites of ferrite, fine martensite needles, and retained austenite. The micro-hardness of the laser surface-alloyed layer was about 850 HV0.1. In laser surface-alloyed layer compressive residual stresses of average amount of σ RS = -100 MPa were obtained. In crack-growth tests comparison between specimens of as-received low-carbon steel Fe360B and the same steel with laser-alloyed surface was made. As the crack propagation was perpendicular to the interface between the laser-alloyed layers and the base metal, laser surface-alloyed specimens exhibited higher crack-growth resistance in the low stress intensity factor range Δ K th than as-received steel specimens.

  9. 76 FR 36086 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-21

    ... Antidumping Duty Changed Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe from Mexico, 75 FR... Review: Certain Circular Welded Non-Alloy Steel Pipe and Tube from Mexico, 74 FR 41681 (August 18, 2009...-Rolled Carbon Quality Steel Products from Brazil, 70 FR 58683 (October 7, 2005); see also...

  10. 77 FR 56809 - Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-14

    ... Diameter Seamless Carbon and Alloy Steel Standard, Line and Pressure Pipe From Germany, 60 FR 39704 (August...\\ \\3\\ See Certain Small Diameter Seamless Carbon and Alloy Standard, Line, and Pressure Pipe From... International Trade Administration Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line,...

  11. Cutting tool study: 21-6-9 stainless steel

    SciTech Connect

    McManigle, A.P.

    1992-07-29

    The Rocky Flats Plant conducted a study to test cermet cutting tools by performing machinability studies on War Reserve product under controlled conditions. The purpose of these studies was to determine the most satisfactory tools that optimize tool life, minimize costs, improve reliability and chip control, and increase productivity by performing the operations to specified Accuracies. This study tested three manufacturers` cermet cutting tools and a carbide tool used previously by the Rocky Flats Plant for machining spherical-shaped 21-6-9 stainless steel forgings (Figure 1). The 80-degree diamond inserts were tested by experimenting with various chip-breaker geometries, cutting speeds, feedrates, and cermet grades on the outside contour roughing operation. The cermets tested were manufactured by Kennametal, Valenite, and NTK. The carbide tool ordinarily used for this operation is manufactured by Carboloy. Evaluation of tho tools was conducted by investigating the number of passes per part and parts per insert, tool wear, cutting time, tool life, surface finish, and stem taper. Benefits to be gained from this study were: improved part quality, better chip control, increased tool life and utilization, and greater fabrication productivity. This was to be accomplished by performing the operation to specified accuracies within the scope of the tools tested.

  12. Cutting tool study: 21-6-9 stainless steel

    SciTech Connect

    McManigle, A.P.

    1992-07-29

    The Rocky Flats Plant conducted a study to test cermet cutting tools by performing machinability studies on War Reserve product under controlled conditions. The purpose of these studies was to determine the most satisfactory tools that optimize tool life, minimize costs, improve reliability and chip control, and increase productivity by performing the operations to specified Accuracies. This study tested three manufacturers' cermet cutting tools and a carbide tool used previously by the Rocky Flats Plant for machining spherical-shaped 21-6-9 stainless steel forgings (Figure 1). The 80-degree diamond inserts were tested by experimenting with various chip-breaker geometries, cutting speeds, feedrates, and cermet grades on the outside contour roughing operation. The cermets tested were manufactured by Kennametal, Valenite, and NTK. The carbide tool ordinarily used for this operation is manufactured by Carboloy. Evaluation of tho tools was conducted by investigating the number of passes per part and parts per insert, tool wear, cutting time, tool life, surface finish, and stem taper. Benefits to be gained from this study were: improved part quality, better chip control, increased tool life and utilization, and greater fabrication productivity. This was to be accomplished by performing the operation to specified accuracies within the scope of the tools tested.

  13. Design of a low-alloy high-strength and high-toughness martensitic steel

    NASA Astrophysics Data System (ADS)

    Zhao, Yan-jun; Ren, Xue-ping; Yang, Wen-chao; Zang, Yue

    2013-08-01

    To develop a high strength low alloy (HSLA) steel with high strength and high toughness, a series of martensitic steels were studied through alloying with various elements and thermodynamic simulation. The microstructure and mechanical properties of the designed steel were investigated by optical microscopy, scanning electron microscopy, tensile testing and Charpy impact test. The results show that cementite exists between 500°C and 700°C, M7C3 exits below 720°C, and they are much lower than the austenitizing temperature of the designed steel. Furthermore, the Ti(C,N) precipitate exists until 1280°C, which refines the microstructure and increases the strength and toughness. The optimal alloying components are 0.19% C, 1.19% Si, 2.83% Mn, 1.24% Ni, and 0.049% Ti; the tensile strength and the V notch impact toughness of the designed steel are more than 1500 MPa and 100 J, respectively.

  14. Industrial Experience on the Caustic Cracking of Stainless Steels and Nickel Alloys - A Review

    SciTech Connect

    Rebak, R B

    2005-10-09

    Caustic environments are present in several industries, from nuclear power generation to the fabrication of alkalis and alumina. The most common material of construction is carbon steel but its application is limited to a maximum temperature of approximately 80 C. The use of Nickel (Ni) alloys is recommended at higher temperatures. Commercially pure Ni is the most resistant material for caustic applications both from the general corrosion and the stress corrosion cracking (SCC) perspectives. Nickel rich alloys also offer a good performance. The most important alloying elements are Ni and chromium (Cr). Molybdenum (Mo) is not a beneficial alloying element and it dissolves preferentially from the alloy in presence of caustic environments. Austenitic stainless steels such as type 304 and 316 seem less resistant to caustic conditions than even plain carbon steel. Experimental evidence shows that the most likely mechanism for SCC is anodic dissolution.

  15. Diamond tool wear of electrodeposited nickel-phosphorus alloy

    SciTech Connect

    Dini, J.W.; Donaldson, R.R.; Syn, C.K. ); Sugg, D.J. )

    1990-02-01

    Nickel-Phosphorus alloys are attractive materials for diamond turning applications such as fabrication of large optics and other high precision parts. Although the mechanism is not understood, diamond tool wear is minimized when the phosphorus content of the deposit is greater than 11% (wgt). In recent years, increased attention has been directed at electrodeposition as an alternate to electroless deposition for producing Ni-P alloys. One principal advantage of the electrodeposition process is that alloys with 14--15% P can be obtained; another is that an order of magnitude greater deposition thickness can be provided if necessary. This paper compares diamond turning results for electrodeposited and electroless Ni-P alloys and shows that the electrodeposited coatings provide promising results. 28 refs., 7 figs., 1 tab.

  16. Evolution of carbides in cold-work tool steels

    SciTech Connect

    Kim, Hoyoung; Kang, Jun-Yun; Son, Dongmin; Lee, Tae-Ho; Cho, Kyung-Mox

    2015-09-15

    This study aimed to present the complete history of carbide evolution in a cold-work tool steel along its full processing route for fabrication and application. A sequence of processes from cast to final hardening heat treatment was conducted on an 8% Cr-steel to reproduce a typical commercial processing route in a small scale. The carbides found at each process step were then identified by electron diffraction with energy dispersive spectroscopy in a scanning or transmission electron microscope. After solidification, MC, M{sub 7}C{sub 3} and M{sub 2}C carbides were identified and the last one dissolved during hot compression at 1180 °C. In a subsequent annealing at 870 °C followed by slow cooling, M{sub 6}C and M{sub 23}C{sub 6} were added, while they were dissolved in the following austenitization at 1030 °C. After the final tempering at 520 °C, fine M{sub 23}C{sub 6} precipitated again, thus the final microstructure was the tempered martensite with MC, M{sub 7}C{sub 3} and M{sub 23}C{sub 6} carbide. The transient M{sub 2}C and M{sub 6}C originated from the segregation of Mo and finally disappeared due to attenuated segregation and the consequent thermodynamic instability. - Highlights: • The full processing route of a cold-work tool steel was simulated in a small scale. • The carbides in the tool steel were identified by chemical–crystallographic analyses. • MC, M{sub 7}C{sub 3}, M{sub 2}C, M{sub 6}C and M{sub 23}C{sub 6} carbides were found during the processing of the steel. • M{sub 2}C and M{sub 6}C finally disappeared due to thermodynamic instability.

  17. Comparison of Channel Segregation Formation in Model Alloys and Steels via Numerical Simulations

    NASA Astrophysics Data System (ADS)

    Cao, Y. F.; Chen, Y.; Li, D. Z.; Liu, H. W.; Fu, P. X.

    2016-06-01

    In the current study, the evolutions of channel segregations in several alloy systems, such as the typically used model alloys ( e.g., Ga-In, Sn-Pb, Sn-Bi, Al-Cu, and Ni-based superalloy) and some special steels, are numerically simulated in a cavity solidified unidirectionally. The simulations are based on a modified continuum macrosegregation model with an extension to the multicomponent systems. The results of model alloys and steels indicate that when the thermosolutal convection is strong enough, flow instability occurs, which in turn destabilizes the mushy zone. Subsequently, the channel segregation forms with the continuous interaction between solidification and flow. The formation behavior and severity of channel segregations in various systems are different owing to their distinct melt convection strengths and solidification natures. In the current simulations, channels are apparent for model alloys with high content of solutes, whereas they are slight in some special steels, such as 27SiMn steel, and totally disappear in carbon steels. These occurrence features of channel segregation in simulations of steels are consistent with the analyses by a modified Rayleigh number associated with alloying elements, and both outcomes are well supported by the fully sectioned steel ingots in experiments.

  18. M551 metals melting experiment. [space manufacturing of aluminum alloys, tantalum alloys, stainless steels

    NASA Technical Reports Server (NTRS)

    Li, C. H.; Busch, G.; Creter, C.

    1976-01-01

    The Metals Melting Skylab Experiment consisted of selectively melting, in sequence, three rotating discs made of aluminum alloy, stainless steel, and tantalum alloy. For comparison, three other discs of the same three materials were similarly melted or welded on the ground. The power source of the melting was an electron beam unit. Results are presented which support the concept that the major difference between ground base and Skylab samples (i.e., large elongated grains in ground base samples versus nearly equiaxed and equal sized grains in Skylab samples) can be explained on the basis of constitutional supercooling, and not on the basis of surface phenomena. Microstructural observations on the weld samples and present explanations for some of these observations are examined. In particular, ripples and their implications to weld solidification were studied. Evidence of pronounced copper segregation in the Skylab A1 weld samples, and the tantalum samples studied, indicates a weld microhardness (and hence strength) that is uniformly higher than the ground base results, which is in agreement with previous predictions. Photographs are shown of the microstructure of the various alloys.

  19. Design and identification of high performance steel alloys for structures subjected to underwater impulsive loading

    NASA Astrophysics Data System (ADS)

    Wei, Xiaoding; Latourte, Felix; Feinberg, Zack; Olson, Gregory; Espinosa, Horacio; Micro; Nanomechanics Laboratory Team; Olson Group Team

    2011-06-01

    To characterize the performance of naval structures, underwater blast experiments have been developed. Martensitic and austenitic steel alloys were designed to optimize the performance of structures subjected to impulsive loads. The deformation and fracture characteristics of the designed steel alloys were investigated experimentally and computationally. The experiments were based on an instrumented fluid structure interaction apparatus, in which deflection profiles were recorded. The computational study was based on a modified Gurson damage model able to accurately describe ductile failure under various loading paths. The model was calibrated for two high performance martensitic steels (HSLA-100 and BA-160) and an austenitic steel (TRIP-120). The martensitic steel (BA-160) was designed to maximize strength and fracture toughness while the austenitic steel (TRIP-120) was designed to maximize uniform ductility. The combined experimental-computational approach provided insight into the relationships between material properties and blast resistance of structures.

  20. Etching process mills PH 14-8 Mo alloy steel to precise tolerances

    NASA Technical Reports Server (NTRS)

    Chipman, B. L.; Mulland, P. W.

    1966-01-01

    Chemical milling process, which combines an aqua regia etchant with a sulfonate wetting agent, produces finishes on PH 14-8 molybdenum alloy steel to precise tolerances. This process permits precision removal of excess metal from the steel in annealed and/or aged conditions.

  1. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    NASA Astrophysics Data System (ADS)

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  2. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    SciTech Connect

    Outeiro, Jose C.; Pina, Jose C.; Umbrello, Domenico; Rizzuti, Stefania

    2007-05-17

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  3. Progress in bearing performance of advanced nitrogen alloyed stainless steel, Cronidur 30

    SciTech Connect

    Trojahn, W.; Streit, E.; Chin, H.A.; Ehlert, D.

    1998-12-31

    The bearing rig tests performed in this study demonstrate superior bearing performance of Cronidur 30 steel over conventional bearing steels. In these tests the L{sub 10} life of Cronidur 30 steel as calculated by the DIN/ISO 281 method was 80 times the unfactored L{sub 10} life under full lubrication conditions. In boundary lubrication conditions, the Cronidur 30 steel demonstrated the L{sub 10} life capability typical of EHD lubrication conditions, whereas the other steels showed drastically reduced lives. In tests with predamaged races and boundary lubrication conditions, Cronidur 30 demonstrated 8 times the calculated L{sub 10} life, whereas the conventional steels exhibited further reduction in lives. The improved performance of Cronidur 30 steel over conventional bearing steels is attributed to its unique compositional formulation and microstructure that results in provision of balanced properties in the alloy--hardness, toughness, and corrosion resistance.

  4. Standard specification for pressure vessel plates, alloy steel, chromium-molybdenum. ASTM standard

    SciTech Connect

    1993-03-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.11 on Steel for Boilers and Pressure Vessels. Current edition approved Dec. 15, 1992 and published March 1993. Originally published as A 387-55T. Last previous edition was A 387/A 387M-90a. It was reapproved 1997.

  5. Standard specification for high-strength low-alloy columbium-vanadium structural steel. ASTM standard

    SciTech Connect

    1998-05-01

    DoD adopted. This guide is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.02 on Structural Steel for Bridges, Buildings, Rolling Stock, and Ships. Current edition approved Dec. 10, 1997. Published May 1998. Originally published as A 572-66. Last previous edition A 572/A 572M-97b.

  6. Effect of Titanium and Niobium on Modifying the Microstructure of Cast K100 Tool Steel

    NASA Astrophysics Data System (ADS)

    Mirzaee, Masoud; Momeni, Amir; Keshmiri, Hamid; Razavinejad, Reza

    2014-12-01

    The effects of Ti and Nb on the microstructure of cast K100 tool steel were studied by optical and scanning electron microscopes. The amounts of Ti as 0.3, 0.7, and 1 wt pct and Nb as 0.2 and 1 wt pct were added to the studied steel. The addition of 0.3 wt pct Ti did not result in a considerable change in the size of carbides and prior austenite grain size. However, microstructure of K100 with 0.7 and 1 wt pct Ti was considerably modified (about 55 pct) and a uniform grain size was obtained at different positions (bottom, middle, and top) of the ingot. With addition of 0.2 and 1 wt pct Nb, microstructure was modified and a more uniform grain size was obtained all over the ingot. The average modification of microstructure in the bottom, middle, and top of the ingot was about 22 pct. Both Ti and Nb could effectively decrease the segregation of Cr and C from the bottom (high cooling rate positions) to the top of the ingots (low cooling rate positions). The homogeneity of chemical composition increased with increasing Nb or Ti. In alloy with 0.7 to 1 wt pct Ti, the average size of prior austenite grains was finer than alloys with 0.2 to 1 wt pct Nb. Therefore, Ti was found more capable than Nb in the modification of microstructure and decreasing the segregation of Cr and C in cast K100 tool steel.

  7. Fatigue of carbon and low-alloy steels in LWR environments

    SciTech Connect

    Chopra, O.K.; Michaud, W.F.; Shack, W.J.

    1993-10-01

    Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with {approximately}0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or no effect on crack nucleation.

  8. Corrosion of austenitic stainless steels and nickel-base alloys in supercritical water and novel control methods

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2012-01-01

    This chapter contains sections titled: (1) Introduction; (2) Thermodynamics of Alloy Oxidation; (3) Corrosion of Austenitic Stainless Steels and Ni-Base Alloys in SCW; (4) Novel Corrosion Control Methods; (5) Factors Influencing Corrosion; (6) Summary; and (7) References.

  9. The application limits of alloyed 13%Cr tubular steels for downhole duties

    SciTech Connect

    Cooling, P.J.; Kennani, M.B.; Martin, J.W.; Nice, P.I.

    1998-12-31

    In the past few years, a new family of materials has entered the downhole tubular market, known as the ``alloyed 13%Cr steels.`` These are a development of the conventional API 5CT grade 13%Cr steels to which alloying elements of Ni, Mo and Cu have been added, hence offering a number of advantages. In the present paper, domains of application for the 95ksi grade alloyed 13%Cr steels with respect to sour service conditions have been defined on pH vs. H{sub 2}S partial pressure plots. Corrosion properties have also been determined for two other aspects; chloride stress corrosion cracking (ClSCC) and high temperature corrosion resistance. The results have reiterated the importance of solution chemistry, pH and H{sub 2}S partial pressure in defining the corrosion properties of steels.

  10. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  11. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-17

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  12. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-01

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  13. Phase transformation diffusion bonding of titanium alloy with stainless steel

    SciTech Connect

    Qin, B. . E-mail: jjj-jenny@163.com; Sheng, G.M.; Huang, J.W.; Zhou, B.; Qiu, S.Y.; Li, C.

    2006-01-15

    Phase transformation diffusion bonding between a titanium alloy (TA17) and an austenitic stainless steel (0Cr18Ni9Ti) has been carried out in vacuum. Relationships between the bonding parameters and the tensile strength of the joints were investigated, and the optimum bond parameters were obtained: maximum cyclic temperature = 890 deg. C, minimum cyclic temperature = 800 deg. C, number of cycles = 10, bonding pressure = 5 MPa and heating rate = 30 deg. C/s. The maximum tensile strength of the joint was 307 MPa. The reaction products and the interface structure of the joints were investigated by light optical and scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. The study indicated the existence of {sigma} phase, Fe{sub 2}Ti, Fe-Ti intermetallic and {beta}-Ti in the reaction zone. The presence of the brittle Fe-Ti intermetallic phase lowered both the strength and the ductility of the phase transformation diffusion-bonded joint significantly.

  14. Separation of losses in low-alloy, nonoriented electrical steels

    NASA Astrophysics Data System (ADS)

    Stephenson, E. T.

    1985-04-01

    A recent study on low-alloy, nonoriented, semiprocessed electrical steels indicated that at 60 Hz and 15 and 17 kG the anomalous loss per cycle Wa increased linearly with t2/ρ, i.e., Wa=Wao+kt2/ρ, where t is sheet thickness, ρ is resistivity, and Wao and k are empirical constants. The present study explores the above relationship over inductions B of 5 to 17 kG and frequencies f of 20 to 200 Hz. A separation of hysteresis loss Wh into synchronous and asynchronous components is also considered. Six laboratory heats with Si+Al<1.1 wt. % were hot and cold rolled to 0.035, 0.07, and 0.11 cm. The sheets were annealed, critically strained, and decarburized. Longitudinal strips were tested with dc as well as ac current in a 25-cm Epstein frame. The above linear equation was generally valid. At each combination of B and f, the intercepts Wao were always positive, but the slopes k were negative at 5 and 10 kG and positive at 15 and 17 kG. Furthermore, a fifth of the Wa values were negative. The negative Wa and k were associated with lack of flux penetration. Wh, but not Wa, increased with increasing oxygen and decreasing grain size, and these effects resided in the B1.6 component of Wh.

  15. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  16. Nitride and carbide coatings for high speed steel cutting tools

    SciTech Connect

    Fenske, G.R.

    1988-01-01

    Hard nitride and carbide coatings of Ti, Zr, and Hf were deposited by physical vapor deposition processes on high-speed steel cutting tools to determine their effectiveness in improving the wear properties of the inserts and increasing cutting-tool performance. A collaborative research program involving industrial, university, and government laboratories was established to develop coating processes and tool wear models, to characterize the coating properties and the effect of process parameters on the coating properties, and to evaluate the cutting performance of coated inserts. Two coating processes were selected for investigation: high-rate reactive sputtering and activated reactive evaporation. The lifetimes of coated inserts were extended 2 to 10 times, depending on the coating composition and process. Analysis of the wear modes that occurred during the cutting tests indicated that the coatings failed by fracture after plastic deformation of the underlying substrate occurred as a result of substrate softening at the high cutting speeds. 14 refs., 9 figs., 1 tab.

  17. [Evaluation of exposure to fumes arising during welding of non-alloyed and low-alloyed steel by various methods].

    PubMed

    Matczak, W; Chmielnicka, J

    1988-01-01

    Evaluated in the paper is welders' exposure to fumes resulting from welding of nonalloyed and low-alloyed steel, whether pure or coated with protective layers, using two most popular welding techniques for those types of steel, i.e. metal active gas welding (MAG) and manual welding with covered electrode (MMA). Due to different chemical composition of fumes at particular workstations, the proper hygienic evaluation was based on measurements of individual concentrations of fumes in workers' breathing zone. A considerable contribution of the combined exposure was yielded by such fume constituents as manganese, ferrum and zinc (welding of steel coated with zinc protective layers), also chromium (welding of low- and -highalloyed steel), as well as copper (metal gas welding). The highest combined exposure (10-fold allowable value) was that of welders of steel coated with the zinc layer, using the metal active gas welding. PMID:3237059

  18. Study of austenitic stainless steel welded with low alloy steel filler metal. [tensile and impact strength tests

    NASA Technical Reports Server (NTRS)

    Burns, F. A.; Dyke, R. A., Jr.

    1979-01-01

    The tensile and impact strength properties of 316L stainless steel plate welded with low alloy steel filler metal were determined. Tests were conducted at room temperature and -100 F on standard test specimens machined from as-welded panels of various chemical compositions. No significant differences were found as the result of variations in percentage chemical composition on the impact and tensile test results. The weldments containing lower chromium and nickel as the result of dilution of parent metal from the use of the low alloy steel filler metal corroded more severely in a marine environment. The use of a protective finish, i.e., a nitrile-based paint containing aluminum powder, prevented the corrosive attack.

  19. Structure and properties of a layered steel/vanadium alloy/steel composite prepared by high-pressure torsion

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rogachev, S. O.; Rozhnov, A. B.; Khatkevich, V. M.; Nechaikina, T. A.; Morozov, M. V.

    2016-04-01

    The microstructure and hardness of a layered steel 08Kh17T/V-10Ti-5Cr/steel 08Kh17T composite, which was prepared by torsion under a high hydrostatic pressure at temperatures of 20, 200, and 400°C, have been studied. Severe plastic deformation under used conditions is shown to provide good joining of layers, which is accompanied by their substantial hardening (from 2.0 to 3.5 times). During deformation at temperatures of 20 and 200°C, fragmentation of the vanadium alloy layer into thinner layers is observed; at 400°C, mainly a plane interface between the vanadium alloy and the steel layers is formed.

  20. Influence of the tribological phenomenon on the tool wear in dry drilling of aluminum alloy AA2024 T351

    NASA Astrophysics Data System (ADS)

    Nouari, M.; List, G.; Girot, F.

    2003-09-01

    In machining, the formation of chip and tool wear is controlled by the tribological phenomenon at the tool-chip interface. Investigations show that the contact between the tool and the chip tends to change from a sliding contact to a sticking contact. When the cutting speed is increased, the tool rake face temperature can attain large values (sometimes of the order of 1000 °C in the case of machining steels). Without the use of coolants and lubricants, this temperature can be higher. These high temperatures are due to the important deformation work associated with large shear strains in the primary shear zone, and to the friction effects along the tool-chip interface. An experimental analysis of the tool wear for dry machining of aeronautic aluminum alloy AA2024 T351 is proposed. The change in the tribological conditions at the tool-chip interface is discussed.

  1. Development of a robust modeling tool for radiation-induced segregation in austenitic stainless steels

    SciTech Connect

    Yang, Ying; Field, Kevin G; Allen, Todd R.; Busby, Jeremy T

    2015-09-01

    Irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels in Light Water Reactor (LWR) components has been linked to changes in grain boundary composition due to irradiation induced segregation (RIS). This work developed a robust RIS modeling tool to account for thermodynamics and kinetics of the atom and defect transportation under combined thermal and radiation conditions. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. Both cross and non-cross phenomenological diffusion coefficients in the flux equations were considered and correlated to tracer diffusion coefficients through Manning’s relation. The preferential atomvacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. Detailed analysis on the diffusion fluxes near and at grain boundaries of irradiated austenitic stainless steels suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly influenced by the composition gradient formed from the transient state, leading to the oscillatory behavior of alloy compositions in this region. This work confirms that both vacancy and interstitial diffusion, and segregation itself, have important roles in determining the microchemistry of Fe, Cr, and Ni at irradiated grain boundaries in austenitic stainless steels.

  2. Influence Of Tool Geometry, Tool Coating And Process Parameters In Thixoextrusion Of Steel

    SciTech Connect

    Knauf, Frederik; Hirt, Gerhard; Immich, Philipp; Bobzin, Kirsten

    2007-04-07

    Thixoextrusion could become one possibility to enlarge the complexity of extruded profiles made of steel. Accordingly semi-solid extrusion experiments of X210CrW12 tool steel using round dies of approximately 15 mm diameter were performed in order to achieve first information concerning possible process windows and process limits. For liquid fractions between 38% and 10%, extrusion press velocities from 10 mm/s to 50 mm/s and dies with novel PVD-coatings no complete solidification during extrusion was achieved. However the collected pieces of the extruded bars showed a fine and evenly distributed globular microstructure.

  3. Transformations of Carbides During Tempering of D3 Tool Steel

    NASA Astrophysics Data System (ADS)

    Nykiel, Tadeusz; Hryniewicz, Tadeusz

    2014-06-01

    The studies were performed on D3 tool steel hardened after austenitizing at 1050 °C during 30 min and tempering at 200-700 °C. Based on the diffraction studies performed from the extraction replicas, using electron microscopy, it was found that after 120-min tempering in the consecutive temperatures, the following types of carbides occur: Apart from higher mentioned carbides, there are also big primary carbides and fine secondary M7C3 carbides occurring, which did not dissolve during austenitizing.

  4. Carbide Precipitation During Tempering of a Tool Steel Subjected to Deep Cryogenic Treatment

    NASA Astrophysics Data System (ADS)

    Gavriljuk, V. G.; Sirosh, V. A.; Petrov, Yu. N.; Tyshchenko, A. I.; Theisen, W.; Kortmann, A.

    2014-05-01

    Using transmission electron microscopy, Mössbauer spectroscopy, and measurements of hardness, the carbide precipitation during tempering of steel X153CrMoV12 containing (mass pct) 1.55C, 11.90Cr, 0.70V, and 0.86Mo is studied after three treatments: quenching at RT and deep cryogenic treatment, DCT, at 77 K or 123 K (-196 °C or -150 °C). In contrast to some previous studies, no fine carbide precipitation after long-time holding at cryogenic temperatures is detected. After quenching at room temperature, RT, the transient ɛ( ɛ') carbide is precipitated between 373 K and 473 K (100 °C and 200 °C) and transformed to cementite starting from 573 K (300 °C). In case of DCT at 123 K (-150 °C), only fine cementite particles are detected after tempering at 373 K (200 °C) with their delayed coarsening at higher temperatures. Dissolution of cementite and precipitation of alloying element carbides proceed at 773 K (500 °C) after quenching at RT, although some undissolved cementite plates can also be observed. After DCT at 123 K (-150 °C), the transient ɛ( ɛ') carbide is not precipitated during tempering, which is attributed to the intensive isothermal martensitic transformation accompanied by plastic deformation. In this case, cementite is the only carbide phase precipitated in the temperature range of 573 K to 773 K (300 °C to 500 °C). If DCT is carried out at 77 K (-196 °C), the ɛ( ɛ') carbide is found after tempering at 373 K to 473 K (100 °C to 200 °C). Coarse cementite particles and the absence of alloying element carbides constitute a feature of steel subjected to DCT and tempering at 773 K (500 °C). As a result, a decreased secondary hardness is obtained in comparison with the steel quenched at RT. According to Mössbauer studies, the structure after DCT and tempering at 773 K (500 °C) is characterized by the decreased fraction of the retained austenite and clustering of alloying elements in the α solid solution. It is suggested that a competition

  5. Boriding of high carbon high chromium cold work tool steel

    NASA Astrophysics Data System (ADS)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  6. Factors influencing the surface quality of polished tool steels

    NASA Astrophysics Data System (ADS)

    Rebeggiani, S.; Rosén, B.-G.

    2014-09-01

    Today’s demands on surface quality of moulds for injection moulding of plastic components involve no/low defect contents and roughness levels in the nm-range for high gloss applications. Material properties as well as operating conditions influence the mould finish, and thus the final surface of moulded products. This paper focuses on how particle content and different polishing strategies influence final surface qualities of moulds. Visual estimations of polished tool steel samples were combined with non-contact 3D-surface texture analysis in order to correlate traditional assessments to more quantitative methods, and to be able to analyse the surfaces at nanometre-level. It was found that steels with a lower proportion of particles, like carbides and oxides, gave rise to smoother polished surfaces. In a comparative study of polishers from different polishing shops, it was found that while different surface preparation strategies can lead to similar final roughness, similar preparation techniques can produce high-quality surfaces from different steel grades. However, the non-contact 3D-surface texture analysis showed that not all smooth polished surfaces have desirable functional topographies for injection moulding of glossy plastic components.

  7. Crystalline gamma-Al2O3 physical vapour deposition-coating for steel thixoforging tools.

    PubMed

    Bobzin, K; Hirt, G; Bagcivan, N; Khizhnyakova, L; Ewering, M

    2011-10-01

    The process of thixoforming, which has been part of many researches during the last decades, combines the advantages of forging and casting for the shaping of metallic components. But due to the high temperatures of semi-solid steel alloys high demands on the tools are requested. To resists the thermal and mechanical loads (wear, friction, thermal and thermomechanical fatigue) protecting thin films are necessary. In this regard crystalline gamma-Al2O3 deposited via Physical Vapour Deposition (PVD) is a promising candidate: It exhibits high thermal stability, high oxidation resistance and high hot hardness. In the present work the application of a (Ti, Al)N/gamma-Al2O3 coating deposited by means of Magnetron Sputter Ion Plating in an industrial coating unit is presented. The coating was analysed by means of Rockwell test, nanoindentation, and Scanning Electron Microscopy (SEM). The coated tool was tested in thixoforging experiments with steel grade X210CrW12 (AlSI D6). The surface of the coated dies was examined with Scanning Electron Microscope (SEM) after 22, 42, 90 and 170 forging cycles. PMID:22400259

  8. Corrosion fatigue crack growth in clad low-alloy steels: Part 1, medium-sulfur forging steel

    SciTech Connect

    James, L.A.; Poskie, T.J.; Auten, T.A; Cullen, W.H.

    1996-04-01

    Corrosion fatigue crack propagation tests were conducted on a medium- sulfur ASTM A508-2 forging steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 30.3--38.3 mm, and depths of 13.1--16.8 mm. The experiments were conducted in a quasi-stagnant low-oxygen (O{sub 2} < 10 ppb) aqueous environment at 243{degrees}C, under loading conditions ({Delta}K, R, and cyclic frequency) conductive to environmentally-assisted cracking (EAC) in higher-sulfur steels under quasi-stagnant conditions. Earlier experiments on unclad compact tension specimens of this heat of steel did not exhibit EAC, and the present experiments on semi-elliptical surface cracks penetrating cladding also did not exhibit EAC.

  9. Effects of thermal aging on microstructures of low alloy steel-Ni base alloy dissimilar metal weld interfaces

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Kim, Jong Jin; Lee, Bong Ho; Bahn, Chi Bum; Kim, Ji Hyun

    2013-10-01

    In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary.

  10. adwTools Developed: New Bulk Alloy and Surface Analysis Software for the Alloy Design Workbench

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo; Morse, Jeffrey A.; Noebe, Ronald D.; Abel, Phillip B.

    2004-01-01

    A suite of atomistic modeling software, called the Alloy Design Workbench, has been developed by the Computational Materials Group at the NASA Glenn Research Center and the Ohio Aerospace Institute (OAI). The main goal of this software is to guide and augment experimental materials research and development efforts by creating powerful, yet intuitive, software that combines a graphical user interface with an operating code suitable for real-time atomistic simulations of multicomponent alloy systems. Targeted for experimentalists, the interface is straightforward and requires minimum knowledge of the underlying theory, allowing researchers to focus on the scientific aspects of the work. The centerpiece of the Alloy Design Workbench suite is the adwTools module, which concentrates on the atomistic analysis of surfaces and bulk alloys containing an arbitrary number of elements. An additional module, adwParams, handles ab initio input for the parameterization used in adwTools. Future modules planned for the suite include adwSeg, which will provide numerical predictions for segregation profiles to alloy surfaces and interfaces, and adwReport, which will serve as a window into the database, providing public access to the parameterization data and a repository where users can submit their own findings from the rest of the suite. The entire suite is designed to run on desktop-scale computers. The adwTools module incorporates a custom OAI/Glenn-developed Fortran code based on the BFS (Bozzolo- Ferrante-Smith) method for alloys, ref. 1). The heart of the suite, this code is used to calculate the energetics of different compositions and configurations of atoms.

  11. Oxidation resistance of novel ferritic stainless steels alloyed with titanium for SOFC interconnect applications

    SciTech Connect

    Jablonski, P.D.; Alman, D.E.

    2008-05-15

    Chromia (Cr2O3) forming ferritic stainless steels are being developed for interconnect application in Solid Oxide Fuel Cells (SOFC). A problem with these alloys is that in the SOFC environment chrome in the surface oxide can evaporate and deposit on the electrochemically active sites within the fuel cell. This poisons and degrades the performance of the fuel cell. The development of steels that can form conductive outer protective oxide layers other than Cr2O3 or (CrMn)3O4 such as TiO2 may be attractive for SOFC application. This study was undertaken to assess the oxidation behavior of ferritic stainless steel containing 1 weight percent (wt.%) Ti, in an effort to develop alloys that form protective outer TiO2 scales. The effect of Cr content (6–22 wt.%) and the application of a Ce-based surface treatment on the oxidation behavior (at 800° C in air+3% H2O) of the alloys was investigated. The alloys themselves failed to form an outer TiO2 scale even though the large negative {delta}G of this compound favors its formation over other species. It was found that in conjunction with the Ce-surface treatment, a continuous outer TiO2 oxide layer could be formed on the alloys, and in fact the alloy with 12 wt.% Cr behaved in an identical manner as the alloy with 22 wt.% Cr.

  12. Microstructure and tensile behavior of nitrogen-alloyed, dual-phase stainless steels

    NASA Astrophysics Data System (ADS)

    Berns, H.; Kleff, J.; Krauss, G.; Foley, R. P.

    1996-07-01

    Two alloys of high-nitrogen stainless steel have been heat treated to produce dual-phase microstruc-tures. The first alloy, N10CrNiMol7 1, a Ni-containing stainless steel, was processed conventionally. The second alloy, N20CrMol7, a Ni-free stainless steel, was processed to obtain a higher nitrogen content by pressurized electroslag remelting. The martensite in N10CrNiMol7 1 was homogeneously distributed in the ferrite and obtained a near-constant volume fraction as a function of intercritical annealing temperature. Microprobe analysis and microhardness measurements of the martensite con-stituent suggested that up to 0.4 pct N was dissolved in the austenite before quenching. Austenite formation, martensite transformation, undissolved nitrides, and retained austenite were evaluated by transmission electron microscopy (TEM). The Ni-containing alloy exhibited classic dual-phase tensile behavior in that continuous yielding was observed together with good combinations of ultimate tensile strength and total elongation. The martensite constituent in alloy N20CrMol7 was concen-trated within bands. Comparison of tensile properties of the two alloys at similar volume fractions and hardness levels of martensite and ferrite showed that the microstructure containing banded mar-tensite had inferior combinations of strength and ductility. The degradation of tensile ductility was accompanied by a fracture mode transition from microvoid coalescence to transgranular cleavage. The deformation and fracture behavior of both alloys were related to the microstructure.

  13. Microstructure and tensile behavior of nitrogen-alloyed, dual-phase stainless steels

    SciTech Connect

    Berns, H.; Kleff, J.; Krauss, G.; Foley, R.P.

    1996-07-01

    Two alloys of high-nitrogen stainless steel have been heat treated to produce dual-phase microstructures. The first alloy, N10CrNiMo17 1, a Ni-containing stainless steel, was processed conventionally. The second alloy, N20CrMo17, a Ni-free stainless steel, was processed to obtain a higher nitrogen content by pressurized electroslag remelting. The martensite in N10CrNiMo17 1 was homogeneously distributed in the ferrite and obtained a near-constant volume fraction as a function of intercritical annealing temperature. Microprobe analysis and microhardness measurements of the martensite constituent suggested that up to 0.4 pct N was dissolved in the austenite before quenching. Austenite formation, martensite transformation, undissolved nitrides, and retained austenite were evaluated by transmission electron microscopy (TEM). The Ni-containing alloy exhibited classic dual-phase tensile behavior in that continuous yielding was observed together with good combinations of ultimate tensile strength and total elongation. The martensite constituent in alloy N20CrMo17 was concentrated within bands. Comparison of tensile properties of the two alloys at similar volume fractions and hardness levels of martensite and ferrite showed that the microstructure containing banded martensite had inferior combinations of strength and ductility. The degradation of tensile ductility was accompanied by a fracture mode transition from microvoid coalescence to transgranular cleavage. The deformation and fracture behavior of both alloys were related to the microstructure.

  14. 78 FR 33809 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-05

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... on seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic...

  15. 77 FR 21968 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-12

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... and alloy steel standard, line, and pressure pipe from the People's Republic of China. The period...

  16. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2010-10-01 2010-10-01 false Low temperature operation-high alloy steels (modifies... (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels §...

  17. 77 FR 8808 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of the Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-02-15

    ... From the Republic of Korea: Preliminary Results of the Antidumping Duty Administrative Review, 76 FR... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of... antidumping duty administrative review of circular welded non-alloy steel pipe from the Republic of...

  18. 78 FR 17637 - Certain Circular Welded Non-Alloy Steel Pipe from Mexico: Notice of Amended Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-22

    ... Antidumping Duty Administrative Review and Rescission of Administrative Review in Part, 75 FR 20342 (April 19... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe from Mexico: Notice of Amended... welded non-alloy steel pipe from Mexico. The period of review (POR) is November 1, 2007, through...

  19. 76 FR 40689 - Certain Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of Time Limit...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-11

    ... Revocation in Part, 75 FR 81565 (December 28, 2010). The current deadline for the preliminary results of this... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From the Republic of Korea... administrative review of the antidumping duty order on certain circular welded non- alloy steel pipe...

  20. 75 FR 20342 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-19

    ... Non-Alloy Steel Pipe and Tube from Mexico, 74 FR 41681 (August 18, 2009). DATES: Effective Date: April... Determination of Sales at Less Than Fair Value: Circular Welded Non- Alloy Steel Pipe From Mexico, 57 FR 42953..., 74 FR 64049 (December 7, 2009) (Preliminary Results). While the review originally covered...

  1. 76 FR 14649 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Extension of Time Limit for Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-17

    ... Antidumping Duty Administrative Review, 75 FR 78216 (December 15, 2010). The final results for this... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Extension of Time... circular welded non-alloy steel pipe from Mexico for the November 1, 2008, through October 31, 2009,...

  2. 75 FR 39917 - Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Extension of Time Limit for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-13

    ... for Revocation in Part, 74 FR 68229 (December 23, 2009). The current deadline for the preliminary... International Trade Administration (A-580-809) Circular Welded Non-Alloy Steel Pipe from the Republic of Korea... non-alloy steel pipe from the Republic of Korea, covering the period November 1, 2008 through...

  3. 75 FR 44763 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico; Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-29

    ... and Request for Revocation in Part, 74 FR 68229 (December 23, 2009). The current deadline for the... International Trade Administration Certain Circular Welded Non-Alloy Steel Pipe From Mexico; Extension of Time... welded non- alloy steel pipe from Mexico. We also received review requests on November 30, 2009,...

  4. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2013-10-01 2013-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  5. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2014-10-01 2014-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  6. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2012-10-01 2012-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  7. 46 CFR 54.25-15 - Low temperature operation-high alloy steels (modifies UHA-23(b) and UHA-51).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5... 46 Shipping 2 2011-10-01 2011-10-01 false Low temperature operation-high alloy steels (modifies....25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51). (a)...

  8. 78 FR 60850 - Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the Expedited Second Sunset...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-02

    ... Alloy Steel Wire Rod from Brazil, 67 FR 55805 (August 30, 2002). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 78 FR 33063 (June 3, 2013). On June 18, 2013, the Department received a notice of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of...

  9. Corrosion resistance of stainless steels and high Ni-Cr alloys to acid fluoride wastes

    SciTech Connect

    Smith, H.D.; Mackey, D.B.; Pool, K.H. ); Schwenk, E.B. )

    1992-04-01

    TRUEX processing of Hanford Site waste will utilize potentially corrosive acid fluoride processing solutions. Appropriate construction materials for such a processing facility need to be identified. Toward this objective, candidate stainless steels and high Ni-Cr alloys have been corrosion tested in simulated acid fluoride process solutions at 333K. The high Ni-Cr alloys exhibited corrosion rates as low as 0.14 mm/y in a solution with an HF activity of about 1.2 M, much lower than the 19 to 94 mm/y observed for austenitic stainless steels. At a lower HF activity (about 0.008 M), stainless steels display delayed passivation while high Ni-Cr alloys display essentially no reaction.

  10. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    SciTech Connect

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-07-15

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B{sub 2} intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  11. Microstructure Evaluation and Mechanical Properties of Low Alloy Cryogenic Steel Processed by Normalizing Treatment

    NASA Astrophysics Data System (ADS)

    Liu, Zili; Liu, Xiqin; Hou, Zhiguo; Zhou, Shuangshuang; Tian, Qingchao

    2016-06-01

    Effects of the normalizing treatment on microstructural evolution, mechanical properties, and impact fracture behavior of 20MnV low alloy cryogenic as-rolled steel were evaluated. The results indicate that grain boundary carbide and acicular ferrite of the as-rolled steel were eliminated and a large amount of nanoscale VC precipitates were observed after 860 °C normalizing treatment. The as-normalized steel had lower strength, higher elongation, and impact absorbed energy than as-rolled steel. The optimal comprehensive mechanical property, especially the superior cryogenic toughness with impact absorbed energy values at -20 and -50 °C were 62 and 40 J, respectively, was obtained at 860 °C. The as-rolled steel contained shearing crack and necking crack simultaneously, while 860 °C as-normalized steel only contained deflecting necking crack, indicating the significant improvement of the toughness.

  12. Tool For Friction Stir Tack Welding of Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerald W.; Dingler, Johnny W.; Loftus, Zachary

    2003-01-01

    A small friction-stir-welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together during friction stir welding because (1) in operation, a full-size friction-stir-welding tool exerts a large force that tends to separate the workpieces and (2) clamping the workpieces is not sufficient to resist this force. It is possible to tack the pieces together by gas tungsten arc welding, but the process can be awkward and time-consuming and can cause sufficient damage to necessitate rework. Friction stir tack welding does not entail these disadvantages. In addition, friction stir tack welding can be accomplished by use of the same automated equipment (except for the welding tool) used in subsequent full friction stir welding. The tool for friction stir tack welding resembles the tool for full friction stir welding, but has a narrower shoulder and a shorter pin. The shorter pin generates a smaller workpiece-separating force so that clamping suffices to keep the workpieces together. This tool produces a continuous or intermittent partial-penetration tack weld. The tack weld is subsequently consumed by action of the larger tool used in full friction stir welding tool.

  13. Quantification of oxide particle composition in model oxide dispersion strengthened steel alloys.

    PubMed

    London, A J; Lozano-Perez, S; Moody, M P; Amirthapandian, S; Panigrahi, B K; Sundar, C S; Grovenor, C R M

    2015-12-01

    Oxide dispersion strengthened ferritic steels (ODS) are being considered for structural components of future designs of fission and fusion reactors because of their impressive high-temperature mechanical properties and resistance to radiation damage, both of which arise from the nanoscale oxide particles they contain. Because of the critical importance of these nanoscale phases, significant research activity has been dedicated to analysing their precise size, shape and composition (Odette et al., Annu. Rev. Mater. Res. 38 (2008) 471-503 [1]; Miller et al., Mater. Sci. Technol. 29(10) (2013) 1174-1178 [2]). As part of a project to develop new fuel cladding alloys in India, model ODS alloys have been produced with the compositions, Fe-0.3Y2O3, Fe-0.2Ti-0.3Y2O3 and Fe-14Cr-0.2Ti-0.3Y2O3. The oxide particles in these three model alloys have been studied by APT in their as-received state and following ion irradiation (as a proxy for neutron irradiation) at various temperatures. In order to adequately quantify the composition of the oxide clusters, several difficulties must be managed, including issues relating to the chemical identification (ranging and variable peak-overlaps); trajectory aberrations and chemical structure; and particle sizing. This paper presents how these issues can be addressed by the application of bespoke data analysis tools and correlative microscopy. A discussion follows concerning the achievable precision in these measurements, with reference to the fundamental limiting factors. PMID:25754233

  14. Load carrying capacity of RCC beams by replacing steel reinforcement bars with shape memory alloy bars

    NASA Astrophysics Data System (ADS)

    Bajoria, Kamal M.; Kaduskar, Shreya S.

    2016-04-01

    In this paper the structural behavior of reinforced concrete (RC) beams with smart rebars under two point loading system has been numerically studied, using Finite Element Method. The material used in this study is Super-elastic Shape Memory Alloys (SE SMAs) which contains nickel and titanium. In this study, different quantities of steel and SMA rebars have been used for reinforcement and the behavior of these models under two point bending loading system is studied. A comparison of load carrying capacity for the model between steel reinforced concrete beam and the beam reinforced with S.M.A and steel are performed. The results show that RC beams reinforced with combination of shape memory alloy and steel show better performance.

  15. Tribological behavior of NiTi alloy against 52100 steel and WC at elevated temperatures

    SciTech Connect

    Abedini, M.; Ghasemi, H.M.; Ahmadabadi, M. Nili

    2010-07-15

    The dry tribological behavior of a Ti-50.3 at.% Ni alloy at temperatures of 25 deg. C, 50 deg. C and 200 deg. C was studied. The wear tests were performed on a high temperature pin-on-disk tribometer using 52100 steel and tungsten carbide pins. The worn surfaces of the NiTi alloy were examined by scanning electron microscope. The results showed that in the wear tests involving steel pins, the wear rate of the NiTi decreased as the wear testing temperature was increased. However, for the NiTi/WC contact, a reverse trend was observed. There was also a large decrease in the coefficient of friction for the NiTi/steel contact with increasing wear testing temperature. The formation of compact tribological layers could be the main reason for the reduction of the wear rate and coefficient of friction of the NiTi/steel contact at higher wear testing temperatures.

  16. Microstructure and corrosion behavior of shielded metal arc-welded dissimilar joints comprising duplex stainless steel and low alloy steel

    NASA Astrophysics Data System (ADS)

    Srinivasan, P. Bala; Muthupandi, V.; Sivan, V.; Srinivasan, P. Bala; Dietzel, W.

    2006-12-01

    This work describes the results of an investigation on a dissimilar weld joint comprising a boiler-grade low alloy steel and duplex stainless steel (DSS). Welds produced by shielded metal arc-welding with two different electrodes (an austenitic and a duplex grade) were examined for their microstructural features and properties. The welds were found to have overmatching mechanical properties. Although the general corrosion resistance of the weld metals was good, their pitting resistance was found to be inferior when compared with the DSS base material.

  17. Properties of alloy steel powders produced by the method of diffusion impregnation (review)

    SciTech Connect

    Napara-Volgina, S.G.

    1985-06-01

    In their review of research on the properties of alloy steel powders produced by the method of diffusion impregnation, the authors systematize their data into three charts, one on the characteristics of charges and the recommended areas of use of powders, one on the chemical and particle size compositions and technological properties of the powders, and one on the fine crystalline structure of alloy powders of different compositions. The authors recommend the use of such powders, especially powder metallurgy constructional steels, produced by hot stamping and other methods providing high density.

  18. Interfacial characterization of joint between mild steel and aluminum alloy welded by resistance spot welding

    SciTech Connect

    Qiu Ranfeng; Shi Hongxin; Zhang Keke; Tu Yimin; Iwamoto, Chihiro; Satonaka, Shinobu

    2010-07-15

    The interfacial characteristics of resistance spot welded steel-aluminum alloy joint have been investigated using electron microscopy. The results reveal that reaction product FeAl{sub 3} is generated in the peripheral region of the weld while a reaction layer consisting of Fe{sub 2}Al{sub 5} adjacent to steel and FeAl{sub 3} adjacent to aluminum alloy forms in the central region of the weld, and that the morphology and thickness of the reaction layer vary with the position at the welding interface.

  19. Microstructure evaluation in low alloy steel weld metal from convective heat transfer calculations in three dimensions

    SciTech Connect

    Mundra, K.; DebRoy, T.; Babu, S.S.; David, S.A.

    1995-12-31

    Heat transfer and fluid flow during manual metal arc welding of low alloy steels were investigated by solving the equations of conservation of mass, momentum, and energy in three dimensions. Cooling rates were calculated at various locations in the weldment. Calculated cooling rates were coupled with an existing phase transformation model to predict percentages of acicular, allotriomorphic, and Widmanstaetten ferrites in various low alloy steel welds containing different concentration of V and Mn. Computed microstructures were in good agreement with experiment, indicating promise for predicting weld metal microstructure from the fundamentals of transport phenomena.

  20. Protective nitride formation on stainless steel alloys for proton exchange membrane fuel cell bipolar plates

    NASA Astrophysics Data System (ADS)

    Yang, B.; Brady, M. P.; Wang, H.; Turner, J. A.; More, K. L.; Young, D. J.; Tortorelli, P. F.; Payzant, E. A.; Walker, L. R.

    Gas nitridation has shown excellent promise to form dense, electrically conductive and corrosion-resistant Cr-nitride surface layers on Ni-Cr base alloys for use as proton exchange membrane fuel cell (PEMFC) bipolar plates. Due to the high cost of nickel, Fe-base bipolar plate alloys are needed to meet the cost targets for many PEMFC applications. Unfortunately, nitridation of Fe-base stainless steel alloys typically leads to internal Cr-nitride precipitation rather than the desired protective surface nitride layer formation, due to the high permeability of nitrogen in these alloys. This paper reports the finding that it is possible to form a continuous, protective Cr-nitride (CrN and Cr 2N) surface layer through nitridation of Fe-base stainless steel alloys. The key to form a protective Cr-nitride surface layer was found to be the initial formation of oxide during nitridation, which prevented the internal nitridation typically observed for these alloys, and resulted in external Cr-nitride layer formation. The addition of V to the alloy, which resulted in the initial formation of V 2O 3-Cr 2O 3, was found to enhance this effect, by making the initially formed oxide more amenable to subsequent nitridation. The Cr-nitride surface layer formed on model V-modified Fe-27Cr alloys exhibited excellent corrosion resistance and low interfacial contact resistance under simulated PEMFC bipolar plate conditions.

  1. Comparative MRI compatibility of 316 L stainless steel alloy and nickel-titanium alloy stents.

    PubMed

    Holton, Andrea; Walsh, Edward; Anayiotos, Andreas; Pohost, Gerald; Venugopalan, Ramakrishna

    2002-01-01

    The initial success of coronary stenting is leading to a proliferation in peripheral stenting. A significant portion of the stents used in a clinical setting are made of 316 low carbon stainless steel (SS). Other alloys that have been used for stent manufacture include tantalum, MP35N, and nickel-titanium (NiTi). The ferromagnetic properties of SS cause the production of artifacts in magnetic resonance imaging (MRI). The NiTi alloys, in addition to being known for their shape memory or superelastic properties, have been shown to exhibit reduced interference in MRI. Thus, the objective of this study was to determine the comparative MRI compatibility of SS and NiTi stents. Both gradient echo and spin-echo images were obtained at 1.5 and 4.1 T field strengths. The imaging of stents of identical geometry but differing compositions permitted the quantification of artifacts produced due to device composition by normalizing the radio frequency shielding effects. These images were analyzed for magnitude and spatial extent of signal loss within the lumen and outside the stent. B1 mapping was used to quantify the attenuation throughout the image. The SS stent caused significant signal loss and did not allow for visibility of the lumen. However, the NiTi stent caused only minor artifacting and even allowed for visualization of the signal from within the lumen. In addition, adjustments to the flip angle of standard imaging protocols were shown to improve the quality of signal from within the lumen. PMID:12549230

  2. Shape memory alloy/shape memory polymer tools

    DOEpatents

    Seward, Kirk P.; Krulevitch, Peter A.

    2005-03-29

    Micro-electromechanical tools for minimally invasive techniques including microsurgery. These tools utilize composite shape memory alloy (SMA), shape memory polymer (SMP) and combinations of SMA and SMP to produce catheter distal tips, actuators, etc., which are bistable. Applications for these structures include: 1) a method for reversible fine positioning of a catheter tip, 2) a method for reversible fine positioning of tools or therapeutic catheters by a guide catheter, 3) a method for bending articulation through the body's vasculature, 4) methods for controlled stent delivery, deployment, and repositioning, and 5) catheters with variable modulus, with vibration mode, with inchworm capability, and with articulated tips. These actuators and catheter tips are bistable and are opportune for in vivo usage because the materials are biocompatible and convenient for intravascular use as well as other minimal by invasive techniques.

  3. Performances of special stainless steels and alloys in pulp and paper industries: Industrial references, laboratory and field test results

    SciTech Connect

    Dupoiron, F.; Schweitzer, G.; Charles, J.; Audouard, J.P.

    1994-12-31

    Due to improvements in the pulp and paper processes, and the new environmental regulations, the use of special stainless steels and alloys is increasing in this industry. This paper presents the results of industrial references, field tests and laboratory data on the use of stainless steels in delignification, bleaching and papermaking stages. Emphasis is put on the economical and safety advantages of the use of high alloyed steels in service as well as during fabrication.

  4. Effect of Alloying Element Partition in Pearlite on the Growth of Austenite in High-Carbon Low Alloy Steel

    NASA Astrophysics Data System (ADS)

    Yang, Z. N.; Xia, Y.; Enomoto, M.; Zhang, C.; Yang, Z. G.

    2016-03-01

    The growth of austenite from pearlite in high-carbon low alloy steel occurs with and without alloy element redistribution depending on the amount of superheating above the eutectoid temperature. The transition temperature of austenite growth (denoted PNTT) is calculated as a function of pearlite transformation temperature and subsequent holding time, which affect the degree of partitioning in pearlite, using experimental partition coefficients k θ/ α of Mn, Cr, Co, Si, and Ni reported in the literature. PNTT is the highest in Cr-containing alloys which have the largest k θ/ α in pearlite. Post-transformation aging, usually accompanied by cementite spheroidization, leads to a marked increase of PNTT in Mn and Cr alloys. PNTT of Ni alloy does not depend on pearlite transformation temperature because practically the formation of partitioned pearlite is severely limited in this alloy for kinetic reasons. Above PNTT, austenite growth occurs fast initially, but slows down in the order of ten seconds when the ferrite disappears, and the remaining small carbide particles dissolve very slowly under the control of alloy element diffusion.

  5. Crystallography and metallography of carbides in high alloy steels

    SciTech Connect

    Hetzner, Dennis W. Van Geertruyden, William

    2008-07-15

    The carbides in high carbon, high chromium bearing steels, high chromium carburizing steels, newly developed easily carburizable low carbon, low chromium high speed steels and M62 high speed steel fabricated by powder metal processing were studied. The particular steels evaluated include 440C, BG42. M50-Nil, CHS1, CHS50, Pyrowear 675 , CSS-42L{sup TM} and M62. The morphology and structure of the carbides were evaluated by means of metallography, X-ray diffraction and electron beam backscattered diffraction. The combination of these three techniques has provided new insight into how different carbide morphologies form during processing and the carbide structures that can be expected to be present in components fabricated from these steels by various types of heat treating.

  6. Standard specification for hot isostatically-pressed alloy steel flanges, fittings, valves, and parts for high temperature service. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.22 on Steel Forgings and Wrought Fittings for Piping Applications and Bolting Materials for Piping and Special Purpose Applications. Current edition approved Mar. 10, 1998 and published September 1998.

  7. Standard specification for continuous grain flow forged carbon and alloy steel crankshafts for medium speed diesel engines. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.06 on Steel Forgings and Billets. Current edition approved Jan. 10, 1998 and published August 1998.

  8. Welding low thermal expansion alloys for aircraft composite tooling

    SciTech Connect

    Otte, W.H.; O`Donnell, D.B.; Kiser, S.D.; Cox, C.W.

    1996-07-01

    To save weight in commercial aircraft and help military jets evade radar detection, aircraft designers specify the use of composite materials. These new designs have resulted in the use of low-expansion materials for aircraft composite tooling because they keep their dimensions during curing. However, the Fe-Ni low-expansion alloys have long presented problems during welding. When matching composition filler metals were used to match the coefficient of thermal expansion (CTE), cracking problems occurred. Filler metal compositional changes to eliminate cracking disturbed the CTE match of the weld with the base metal. A recently developed welding consumable appears to eliminate those problems. With the development of this new filler metal, high-quality crack-free welds can now be obtained with high deposition rates. Since there is a more closely-matched CTE, weldments and tools should provide longer service because of minimal effects from thermal fatigue. There have been reports of vacuum leaks in tools using the Mn-Ti filler metal, which could be directly attributable to the mismatching CTE. Using Nilo filler metal CF36 eliminates weld hot-cracking problems and provides good thermal fatigue resistance due to its excellent CTE match with the base metal, Nilo alloy 36.

  9. On propagating instabilities in nickel-titanium and steel alloys

    NASA Astrophysics Data System (ADS)

    Iadicola, Mark Anthony

    A study of material systems that exhibit material level instabilities is presented. In recent years, there has been growing interest in using NiTi Shape Memory Alloys (SMAs) for novel applications. Unfortunately, the complex material behavior has made development of robust constitutive models difficult, prompting the need for more experimental data. A new experimental setup for uniaxial testing SMAs is developed that overcomes some long-standing difficulties including extreme rate and environmental sensitivities, propagating transformation fronts, and associated gripping artifacts. A special temperature control apparatus is used to reduce the effects of gripping and to better control the ambient environment, resulting in accurate measurement of nucleation and propagation stresses without machining the specimen. Additionally, the setup allows full-field optical and infrared imaging to monitor transformation fronts kinetics. Cyclic experiments are performed using this setup where the front kinetics are measured during cyclic softening for the first time. The surprisingly large change in mechanical response for only an 8°C change in temperature results from a change in the front kinetics, and the stabilized mechanical response is shown to still occur through inhomogeneous deformation. Additionally, nucleations are seen to occur at the locations of previous nucleation or front coalescence, suggesting additional damage at these locations, which could lead eventually to fatigue failure. A parameter study of the ambient media and rate sensitivities for monotonic loading is presented using a finite element analysis (FEA) with a special non-isothermal plasticity model. The parameters of interest are shown to be the non-dimensional thermal conductivity and the non-dimensional heat transfer coefficient, which correlate to the number of transformation fronts and to the average temperature rise, respectively. Non-dimensional design curves are developed to categorize the

  10. A study of steel alloys for potential use in CO2 sequestration

    SciTech Connect

    Tylczak, Joseph H.; Rawers, James C.; Blankenship, Daniel

    2005-01-01

    The effect of CO2 as a greenhouse gas, and the potential of global warming, has led to the study of sequestration of CO2 as a mineral carbonate. Some of the processes of mineral sequestration involve handing large tonnages of silicate minerals and reacting them with CO2. In this study the Albany Research Center evaluated the effects of wear and corrosion individually, and any possible synergetic effects resulting from a combination of wear and corrosion, on steel alloys that might be used in CO2 sequestration. By understanding the mechanism of slurry material loss, a better selection of erosion/corrosion resistant steel alloys can be chosen which in turn help plan construction costs. Four different conventional alloys were chosen. The alloys include AISI 1080 carbon steel, a 9Cr, 1 Mo steel, a 316 stainless steel, and a heat treatable 440C stainless steel. These materials covered a large range of alloy composition and cost. A variety of erosion and corrosion tests were used to evaluate the steels response to selected sequestration environments. The tests used included: (i) wear from dry Jet and HAET erosion tests, (ii) corrosion from immersion tests, and (iii) slurry erosion/corrosion tests. The slurry wear tests were conducted using a 270-μm silica abrasive in water and a solution (a mixture of sodium chloride, magnesium chloride, and sodium carbonate) saturated with CO2 at pH levels of 4.5 and 9.4. The results of these tests were compared with the results dry erosion and immersion corrosion tests. The results of the various tests were then used to evaluate the mechanism of material loss and determine is the presence of synergetic effects. The corrosion test showed little loss of material for all alloys. The erosion tests showed only a small difference between alloys. The slurry tests showed synergistic effect of combining erosion and corrosion resulted in a significant additional loss of material. It was further found both increasing the hardness and amounts of

  11. Development of microstructure in high-alloy steel K390 using semi-solid forming

    NASA Astrophysics Data System (ADS)

    Opatova, K.; Aisman, D.; Rubesova, K.; Ibrahim, K.; Jenicek, S.

    2016-03-01

    Semi-solid processing of light alloys, namely aluminium and magnesium alloys, is a widely known and well-established process. By contrast, processing of powder steels which have high levels of alloying elements is a rather new subject of research. Thixoforming of high-alloy steels entails a number of technical difficulties. If these are overcome, the method can offer a variety of benefits. First of all, the final product shape and the desired mechanical properties can be obtained using a single forming operation. Semi-solid forming can produce unusual powder steel microstructures unattainable by any other route. Generally, the microstructures, which are normally found in thixoformed steels, consist of large fractions of globular or polygonal particles of metastable austenite embedded in a carbide network. An example is the X210Cr12 steel which is often used for semi-solid processing experiments. A disadvantage of the normal microstructure configuration is the brittleness of the carbide network, in which cracks initiate and propagate, causing low energy fractures. However, there is a newly-developed mini-thixoforming route which produces microstructures with an inverted configuration. Here, the material chosen for this purpose was K390 steel, in which the content of alloying elements is up to 24%. Its microstructure which was obtained by mini- thixoforming did not contain polyhedral austenite grains but hard carbides embedded in a ductile austenitic matrix. This provided the material with improved toughness. The spaces between the austenite grains were filled with a eutectic in which chromium, molybdenum and cobalt were distributed uniformly. After the processing parameters were optimized, complexshaped demonstration products were manufactured by this route. These products showed an extraordinary compressive strength and high wear resistance, thanks to the hardness of their microstructure constituents, predominantly the carbides.

  12. Effects of LWR environments on fatigue life of carbon and low-alloy steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J.

    1995-03-01

    SME Boiler and Pressure Vessel Code provides construction of nuclear power plant components. Figure I-90 Appendix I to Section III of the Code specifies fatigue design curves for structural materials. While effects of environments are not explicitly addressed by the design curves, test data suggest that the Code fatigue curves may not always be adequate in coolant environments. This paper reports the results of recent fatigue tests that examine the effects of steel type, strain rate, dissolved oxygen level, strain range, loading waveform, and surface morphology on the fatigue life of A 106-Gr B carbon steel and A533-Gr B low-alloy steel in water.

  13. Interim fatigue design curves for carbon, low-alloy, and austenitic stainless steels in LWR environments

    SciTech Connect

    Majumdar, S.; Chopra, O.K.; Shack, W.J.

    1993-01-01

    Both temperature and oxygen affect fatigue life; at the very low dissolved-oxygen levels in PWRs and BWRs with hydrogen water chemistry, environmental effects on fatigue life are modest at all temperatures (T) and strain rates. Between 0.1 and 0.2 ppM, the effect of dissolved-oxygen increases rapidly. In oxygenated environments, fatigue life depends strongly on strain rate and T. A fracture mechanics model is developed for predicting fatigue lives, and interim environmentally assisted cracking (EAC)-adjusted fatigue curves are proposed for carbon steels, low-alloy steels, and austenitic stainless steels.

  14. Investigation of the Phase Formation of AlSi-Coatings for Hot Stamping of Boron Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Veit, R.; Hofmann, H.; Kolleck, R.; Sikora, S.

    2011-01-01

    Hot stamping of boron alloyed steel is gaining more and more importance for the production of high strength automotive body parts. Within hot stamping of quenchenable steels the blank is heated up to austenitization temperature, transferred to the tool, formed rapidly and quenched in the cooled tool. To avoid scale formation during the heating process of the blank, the sheet metal can be coated with an aluminium-silicum alloy. The meltimg temperature of this coating is below the austenitization temperature of the base material. This means, that a diffusion process between base material and coating has to take place during heating, leading to a higher melting temperature of the coating. In conventional heating devices, like roller hearth furnaces, the diffusion process is reached by relatively low heating rates. New technologies, like induction heating, reach very high heating rates and offer great potentials for the application in hot stamping. Till now it is not proofed, that this technology can be used with aluminum-silicon coated materials. This paper will present the results of comparative heating tests with a conventional furnace and an induction heating device. For different time/temperature-conditions the phase formation within the coating will be described.

  15. Investigation of the Phase Formation of AlSi-Coatings for Hot Stamping of Boron Alloyed Steel

    SciTech Connect

    Veit, R.; Kolleck, R.; Hofmann, H.; Sikora, S.

    2011-01-17

    Hot stamping of boron alloyed steel is gaining more and more importance for the production of high strength automotive body parts. Within hot stamping of quenchenable steels the blank is heated up to austenitization temperature, transferred to the tool, formed rapidly and quenched in the cooled tool. To avoid scale formation during the heating process of the blank, the sheet metal can be coated with an aluminium-silicum alloy. The meltimg temperature of this coating is below the austenitization temperature of the base material. This means, that a diffusion process between base material and coating has to take place during heating, leading to a higher melting temperature of the coating.In conventional heating devices, like roller hearth furnaces, the diffusion process is reached by relatively low heating rates. New technologies, like induction heating, reach very high heating rates and offer great potentials for the application in hot stamping. Till now it is not proofed, that this technology can be used with aluminum-silicon coated materials. This paper will present the results of comparative heating tests with a conventional furnace and an induction heating device. For different time/temperature-conditions the phase formation within the coating will be described.

  16. Diffusion Boronizing of H11 Hot Work Tool Steel

    NASA Astrophysics Data System (ADS)

    Jurči, Peter; Hudáková, Mária

    2011-10-01

    The H11 hot work tool steel was boronized at various processing parameters, austenitized, quenched, and tempered to a core hardness of 47-48 HRC. Microstructure, phase constitution, and microhardness of boronized layers were investigated. Effect of boronized region on the bulk properties was determined by the Charpy impact test. Structure of boronized regions is formed by the compound layers and diffusion inter-layer. The compound layers consisted of only (Fe,Cr)2B phase, but in the case of longer processing time, they contained also of the (Fe,Cr)B-phase. The inter-layer contained enhanced portion of carbides, formed due to carbon diffusion from the boride compounds toward the substrate. Microhardness of boronized layers exceeded considerably 2000 HV 0.1. However, boronizing led to a substantial lowering of the Charpy impact toughness of the material.

  17. Development of a Nitrogen-Modified Stainless-Steel Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Smith, Ryan Thomas

    A 2nd generation hardfacing alloy, Nitromaxx, has been designed though an integrated approach of chemical modification, characterization, and testing. Nitromaxx is a stainless-steel alloy modified with 0.5wt% nitrogen which has improved elevated temperature properties and wear performance. This is achieved by changing both the microstructure phase balance and inherent deformation characteristics of the metal. The alloy is fabricated by a powder metallurgy-hot isostatic pressing (PM-HIP) method, rather than traditional cladding methods. This allows for alloy property modification by equilibrium heat treatment while eliminating significant fabrication defects, so that component life is extended wear and galling performance is improved. The design approach involved extensive characterization of severely worn and galled surfaces of the 1st generation of hardfacing alloys. Observation of samples after galling testing showed highly inhomogeneous deformation in regions of the gall scar, leading to the design hypothesis that strain-localization is a controlling mechanism in severe wear of stainless-steels. Additionally, the presence and subsequent loss was investigated and correlated microstructurally to the transition to poor galling behavior in the existing stainless steel hardfacing NOREM02. This provided new insight and identification of key microstructural and mechanical properties that improve galling performance: 1) increased strain-hardening rate in the metal matrix at elevated temperature, 2) increased yield strength in the matrix leading to higher hardness, and 3) increased volume fraction of hard, non-deforming phases. All of these alloy design goals can be realized by the addition of nitrogen, which 1) at high concentration is shown to lower the stacking fault energy in the stainless steel matrix, 2) increases interstitial matrix strengthening, and 3) increases the volume fraction of nitride phases. These observations have been confirmed qualitatively and

  18. High-strength economically alloyed corrosion-resistant steels with the structure of nitrogen martensite

    NASA Astrophysics Data System (ADS)

    Bannykh, O.; Blinov, V.; Lukin, E.

    2016-04-01

    The use of nitrogen as the main alloying element allowing one both to increase the corrosion resistance and mechanical properties of steels and to improve their processability is a new trend in physical metallurgy of high-strength corrosion resistant steels. The principles of alloying, which are developed for high-nitrogen steel in IMET RAS, ensure the formation of the structure, which contains predetermined amounts of martensite (70-80%) and austenite (20-30%) and is free from δ-ferrite, σ-phase, and Cr23C6 carbide. These principles were used as the base for the creation of new high-strength corrosion-resistant weldable and deformable 0Kh16AN5B, 06Kh16AN4FD, 08Kh14AN4MDB, 09Kh16AN3MF, 27Kh15AN3MD2, 40Kh13AN3M2, and 19Kh14AMB steels, which are operative at temperatures ranging from - 70 to 400°C. The developed nitrogen-containing steels compared with similar carbon steels are characterized by a higher resistance to pitting and crevice corrosion and are resistant to stress corrosion cracking. The new steels successfully passed trial tests as heavy duty articles.

  19. Effect of recycling on residuals, processing, and properties of carbon and low-alloy steels

    NASA Astrophysics Data System (ADS)

    Stephenson, E. T.

    1983-02-01

    Because of the continuing increase in electric furnace steelmaking, which is a scrap-intensive process, and also in view of future new sources of scrap, such as municipal solid wastes, it is important to develop more knowledge about: (a) the effects of residual elements on steel, (b) processing strategies for producing high-residual steels, and (c) products in which residuals could be used to advantage. This review will first identify the important residual elements and the trends in their use and levels in steels. The effect of these elements on the processing phenomena and product properties of carbon and low-alloy steels will be discussed in detail. These phenomena and properties include hot shortness, scale adherence, room temperature tensile properties, impact resistance, and hardenability. Also discussed are examples of specific problems that residual elements present, both now and with emerging trends, for steel processing and applications, and the ways of using residuals to advantage.

  20. Laser Overlap Welding of Zinc-coated Steel on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Kashani, Hamed Tasalloti; Kah, Paul; Martikainen, Jukka

    Local reinforcement of aluminum with laser welded patches of zinc-coated steel can effectively contribute to crashworthiness, durability and weight reduction of car body. However, the weld between Zn-coated steel and aluminum is commonly susceptible to defects such as spatter, cavity and crack. The vaporization of Zn is commonly known as the main source of instability in the weld pool and cavity formation, especially in a lap joint configuration. Cracks are mainly due to the brittle intermetallic compounds growing at the weld interface of aluminum and steel. This study provides a review on the main metallurgical and mechanical concerns regarding laser overlap welding of Zn-coated steel on Al-alloy and the methods used by researchers to avoid the weld defects related to the vaporization of Zn and the poor metallurgical compatibility between steel and aluminum.

  1. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, Michael J.; Goldberg, Alfred; Sherby, Oleg D.; Landingham, Richard L.

    1995-01-01

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50.degree. C. above the A.sub.1 transformation temperature, soaking the steel above the A.sub.1 temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature.

  2. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, M.J.; Goldberg, A.; Sherby, O.D.; Landingham, R.L.

    1995-08-29

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50 C above the A{sub 1} transformation temperature, soaking the steel above the A{sub 1} temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature. 9 figs.

  3. Effect of Alloying Elements on Tensile Properties, Microstructure, and Corrosion Resistance of Reinforcing Bar Steel

    NASA Astrophysics Data System (ADS)

    Panigrahi, B. K.; Srikanth, S.; Sahoo, G.

    2009-11-01

    The effect of copper, phosphorus, and chromium present in a semikilled reinforcing bar steel produced by in-line quenching [thermomechanical treatment (TMT)] process on the tensile properties, microstructure, and corrosion resistance of steel in simulated chloride environment has been investigated. The results have been compared with that of a semikilled C-Mn reinforcing bar steel without these alloying elements produced by the same process route. Though the amount of phosphorus (0.11 wt.%) was higher than that specified by ASTM A 706 standard, the Cu-P-Cr steel exhibited a composite microstructure, and good balance of yield stress, tensile stress, elongation, and ultimate tensile to yield stress ratio. Two conventional test methods, namely, the salt fog, and potentiodynamic polarization tests, were used for the corrosion test. The rust formed on Cu-P-Cr steel was adherent, and was of multiple colors, while the corrosion products formed on the C-Mn steel were weakly adherent and relatively darker blue. Also, the free corrosion potential of the Cu-P-Cr steel was nobler, and the corrosion current was markedly lower than that of a C-Mn rebar. The Cu-P-Cr steel did not develop any pits/deep grooves on its surface even after the prolonged exposure to salt fog. The improved corrosion resistance of the Cu-P-Cr steel has been attributed to the presence of copper, phosphorus, and small amount of chromium in the dense, adherent rust layer on the surface of reinforcing steel bar. A schematic mechanism of charge transfer has been proposed to explain the improved corrosion resistance of the Cu-P-Cr alloyed TMT rebar.

  4. Nickel-free Fe-12Mn-0.2Ti alloy steel for cryogenic applications

    NASA Technical Reports Server (NTRS)

    Hwang, S.; Jin, S.; Morris, J. W., Jr.

    1976-01-01

    A nickel-free Fe-12Mn-0.2Ti alloy steel was investigated for cryogenic applications. The systematic control of the grain size and the microstructural distribution of the retained gamma phase was made through alpha plus gamma heat treatments in combination with mechanical working. Substantial improvements of important low temperature mechanical properties were obtained by these processings.

  5. Use of steel and tantalum apparatus for molten Cd-Mg-Zn alloys

    NASA Technical Reports Server (NTRS)

    Bennett, G. A.; Burris, L., Jr.; Kyle, M. L.; Nelson, P. A.

    1966-01-01

    Steel and tantalum apparatus contains various ternary alloys of cadmium, zinc, and magnesium used in pyrochemical processes for the recovery of uranium-base reactor fuels. These materials exhibit good corrosion resistance at the high temperatures necessary for fuel separation in liquid metal-molten salt solvents.

  6. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... FR 19711) and determined on July 6, 2012, that it would conduct an expedited review (77 FR 42763... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... U.S.C. 1675(c)), that revocation of the antidumping duty order on certain seamless carbon and...

  7. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-10

    ..., and by publishing the notice in the Federal Register on May 11, 2010 (75 FR 26273). The hearing was... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... States is threatened with material injury by reason of imports from China of certain seamless carbon...

  8. Study made of corrosion resistance of stainless steel and nickel alloys in nuclear reactor superheaters

    NASA Technical Reports Server (NTRS)

    Greenberg, S.; Hart, R. K.; Lee, R. H.; Ruther, W. E.; Schlueter, R. R.

    1967-01-01

    Experiments performed under conditions found in nuclear reactor superheaters determine the corrosion rate of stainless steel and nickel alloys used in them. Electropolishing was the primary surface treatment before the corrosion test. Corrosion is determined by weight loss of specimens after defilming.

  9. Characterization of Nonmetallic Inclusions in High-Manganese and Aluminum-Alloyed Austenitic Steels

    NASA Astrophysics Data System (ADS)

    Park, Joo Hyun; Kim, Dong-Jin; Min, Dong Joon

    2012-07-01

    The effects of Al and Mn contents on the size, composition, and three-dimensional morphologies of inclusions formed in Fe- xMn- yAl ( x = 10 and 20 mass pct, y = 1, 3, and 6 mass pct) steels were investigated to enhance our understanding of the inclusion formation behavior in high Mn-Al-alloyed steels. By assuming that the alumina is a dominant oxide compound, the volume fraction of inclusions estimated from the chemical analysis, i.e., insoluble Al, in the Fe-Mn-3Al steels was larger than the inclusion volume fractions in the Fe-Mn-1Al and Fe-Mn-6Al steels. A similar tendency was found in the analysis of inclusions from a potentiostatic electrolytic extraction method. This finding could be explained from the terminal velocities of the compounds, which was affected by the thermophysical properties of Fe-Mn-Al steels. The inclusions formed in the Fe-Mn-Al-alloyed steels are classified into seven types according to chemistry and morphology: (1) single Al2O3 particle, (2) single AlN or AlON particle, (3) MnAl2O4 single galaxite spinel particle, (4) Al2O3(-Al(O)N) agglomerate, (5) single Mn(S,Se) particle, (6) oxide core with Mn(S,Se) skin (wrap), and (7) Mn(S,Se) core with Al2O3(-Al(O)N) aggregate (or bump). The Mn(S,Se) compounds were formed by the contamination of the steels by Se from the electrolytic Mn. Therefore, the raw materials (Mn) should be used carefully in the melting and casting processes of Fe-Mn-Al-alloyed steels.

  10. The effects of sulfate reducing bacteria on stainless steel and Ni-Cr-Mo alloy weldments

    SciTech Connect

    Petersen, T.A.; Taylor, S.R.

    1995-10-01

    Previous research in this laboratory demonstrated a direct correlation between alloy composition and corrosion susceptibility of stainless steel and Ni-Cr-Mo alloy weldments exposed to lake water augmented with sulfate reducing bacteria (SRB). It was shown that lake water containing an active SRB population reduced the polarization resistance (R{sub p}) on all alloys studied including those with 9% Mo. In addition, preliminary evidence indicated that edge preparation and weld heat input were also important parameters in determining corrosion performance. This prior research, however, looked at ``doctored`` weldments in which the thermal oxide in the heat affected zone was removed. The objectives of the research presented here are to further confirm these observations using as-received welds. The materials examined (listed in increasing alloy content) are 1/4 inch thick plates of 316L, 317L, AL6XN (6% Mo), alloy 625 clad steel, alloy 625, and alloy 686. Materials were welded using the tungsten inert gas (TIG) process in an argon purged environment. In addition, 317L was welded in air to test oxide effects. All samples were prepared for welding by grinding to a V-edge, except the 625 clad steel samples which were prepared using a J-edge. Electrochemical performance of welded samples was monitored in four glass cells which could each allow exposure of 8 samples to the same environment. Two cells contained lake water inoculated with SRS, and two cells contained sterilized lake water. The open circuit potential (E{sub oc}) and R{sub p} was used to correlate corrosion susceptibility and bacterial activity with alloy composition and welding parameters.

  11. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  12. Application of nitrogen-alloyed martensitic stainless steels in the aviation industry

    SciTech Connect

    Stein, G.; Kirschner, W.; Lueg, J.

    1997-12-31

    Nitrogen in stainless martensitic steels has a beneficial influence on the mechanical as well as on the chemical properties. However the effect of nitrogen is limited due to the rather low solubility of this element. A special alloy development in combination with a pressurized melting technique lead to distinctly higher nitrogen contents. Stainless martensitic steels containing high nitrogen contents are manufactured by VSG today on an industrial scale using the PESR-process (Pressurized Electroslag Remelting). Depending on special applications these steels are available with different chemical analysis under the trademark CRONIDUR. The basic composition of all CRONIDUR-alloys consists of about 15% Chromium, 1% Molybdenum, 0.15 to 0.35% Carbon and 0.20 to 0.40% Nitrogen. The combination of Cr + Mo + N leads to a superior corrosion resistance of these HNS-steels (HNS: High Nitrogen Steels) in comparison to similar carbon based alloys. Focused on applications with a required minimum hardness of 58 HRC, like stainless bearings or screw shafts, the C+N-content is tuned between 0.60 and 0.80% (Brand: CRONIDUR 30). Additions of max. 0.3% Vanadium and 0.1% Niobium qualifies the brand CRONIDUR 20 for enhanced temperature applications like turbine disks or blades.

  13. Evaluation of stainless steel zirconium alloys as high-level nuclear waste forms

    NASA Astrophysics Data System (ADS)

    McDeavitt, S. M.; Abraham, D. P.; Park, J. Y.

    1998-09-01

    Stainless steel-zirconium (SS-Zr) alloys have been developed for the consolidation and disposal of waste stainless steel, zirconium, and noble metal fission products such as Nb, Mo, Tc, Ru, Pd, and Ag recovered from spent nuclear fuel assemblies. These remnant waste metals are left behind following electrometallurgical treatment, a molten salt-based process being demonstrated by Argonne National Laboratory. Two SS-Zr compositions have been selected as baseline waste form alloys: (a) stainless steel-15 wt% zirconium (SS-15Zr) for stainless steel-clad fuels and (b) zirconium-8 wt% stainless steel (Zr-8SS) for Zircaloy-clad fuels. Simulated waste form alloys were prepared and tested to characterize the metallurgy of SS-15Zr and Zr-8SS and to evaluate their physical properties and corrosion resistance. Both SS-15Zr and Zr-8SS have multi-phase microstructures, are mechanically strong, and have thermophysical properties comparable to other metals. They also exhibit high resistance to corrosion in simulated groundwater as determined by immersion, electrochemical, and vapor hydration tests. Taken together, the microstructure, physical property, and corrosion resistance data indicate that SS-15Zr and Zr-8SS are viable materials as high-level waste forms.

  14. Oxide formation and alloying elements enrichment on TRIP steel surface during inter-critical annealing.

    PubMed

    Gong, Y F; Birosca, S; Kim, H S; De Cooman, B C

    2008-06-01

    The gas atmosphere in continuous annealing and galvanizing lines alters both composition and microstructure of the surface and sub-surface of sheet steels. The alloying element enrichments and the oxide morphology on transformation-induced plasticity steel surfaces are strongly influenced by the dew point of the furnace atmosphere and annealing temperature. The formation of a thin oxide film and enrichment of the alloying elements during annealing may result in surface defects on galvanized sheet products. The present contribution reports on the use of microanalysis techniques such as electron backscatter diffraction, glow discharge optical emission spectroscopy and electron probe micro-analysis for the detailed surface analysis of inter-critically annealed transformation-induced plasticity steel such as oxide phase determination, microstructure and microtexture evolutions. PMID:18503669

  15. Mechanical properties and oxidation and corrosion resistance of reduced-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.; Gyorgak, C. A.

    1979-01-01

    An experimental program was undertaken to identify effective substitutes for part of the Cr in 304 stainless steel as a method of conserving the strategic element Cr. Although special emphasis was placed on tensile properties, oxidation and corrosion resistance were also examined. Results indicate that over the temperature range of -196 C to 540 C the yield stress of experimental austenitic alloys with only 12 percent Cr compare favorably with the 18 percent Cr in 304 stainless steel. Oxidation resistance and in most cases corrosion resistance for the experimental alloys were comparable to the commercial alloy. Effective substitutes for Cr included Al, Mo, Si, Ti, and V, while Ni and Mn contents were increased to maintain an austenitic structure.

  16. Nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel and stainless steel alloys

    SciTech Connect

    Moore, D.G.; Sorensen, N.R.

    1998-02-01

    This report presents a nondestructive inspection assessment of eddy current and electrochemical analysis to separate inconel alloys from stainless steel alloys as well as an evaluation of cleaning techniques to remove a thermal oxide layer on aircraft exhaust components. The results of this assessment are presented in terms of how effective each technique classifies a known exhaust material. Results indicate that either inspection technique can separate inconel and stainless steel alloys. Based on the experiments conducted, the electrochemical spot test is the optimum for use by airframe and powerplant mechanics. A spot test procedure is proposed for incorporation into the Federal Aviation Administration Advisory Circular 65-9A Airframe & Powerplant Mechanic - General Handbook. 3 refs., 70 figs., 7 tabs.

  17. Friction Stir Welding of Stainless Steel to Al Alloy: Effect of Thermal Condition on Weld Nugget Microstructure

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Gupta, R. K.; Husain, M. M.

    2014-02-01

    Joining of dissimilar materials is always a global challenge. Sometimes it is unavoidable to execute multifarious activities by a single component. In the present investigation, 6061 aluminum alloy and 304 stainless steel were joined by friction stir welding (FSW) at different tool rotational rates. Welded joints were characterized in optical and scanning electron microscopes. Reaction products in the stirring zone (SZ) were confirmed through X-ray diffraction. Joint strength was evaluated by tensile testing. It was found that the increment in average heat input and temperature at the weld nugget (WN) facilitated iron enrichment near the interface. Enhancement in the concentration of iron shifted the nature of intermetallics from the Fe2Al5 to Fe-rich end of the Fe-Al binary phase diagram. The peak microhardness and ultimate tensile strength were found to be maxima at the intermediate tool rotational rate, where Fe3Al and FeAl2 appeared along with Fe2Al5.

  18. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  19. Effect of microstructure on the susceptibility of low-alloy steels to hydrogen attack

    SciTech Connect

    Williams, R.O.

    1981-08-01

    In an alloy steel in which one or more alloy additions stabilize the carbide phase, the carbon activity depends on the microstructure and the prior thermal history. The carbon activity is a major factor in the susceptibility of such steels to form internal methane bubbles when heated in high-pressure hydrogen. Thus one can expect to vary the susceptibility to hydrogen attack of a given steel by its prior treatment. The problem has two aspects. First, one needs to be able to calculate the equilibrium carbon activity when the steel is in internal equilibrium. A computer program in the appendix of this report takes care of part of this problem. When the thermodynamics of the mixed carbide phase is adequately modeled, then this problem can be solved. The second part is the rate of approach to equilibrium. An analysis of the rate of coarsening of carbides in such steels shows that this rate is enhanced by a fine carbide dispersion. Such a fine dispersion is also desirable for the maximum strength. Thus, we believe that under favorable circumstances the resistance to hydrogen attack can be enhanced by suitable thermal treatments of the steels used for the pressure vessels for hydrogen service. 12 figures.

  20. Prediction of Contact Fatigue Life of Alloy Cast Steel Rolls Using Back-Propagation Neural Network

    NASA Astrophysics Data System (ADS)

    Jin, Huijin; Wu, Sujun; Peng, Yuncheng

    2013-12-01

    In this study, an artificial neural network (ANN) was employed to predict the contact fatigue life of alloy cast steel rolls (ACSRs) as a function of alloy composition, heat treatment parameters, and contact stress by utilizing the back-propagation algorithm. The ANN was trained and tested using experimental data and a very good performance of the neural network was achieved. The well-trained neural network was then adopted to predict the contact fatigue life of chromium alloyed cast steel rolls with different alloy compositions and heat treatment processes. The prediction results showed that the maximum value of contact fatigue life was obtained with quenching at 960 °C, tempering at 520 °C, and under the contact stress of 2355 MPa. The optimal alloy composition was C-0.54, Si-0.66, Mn-0.67, Cr-4.74, Mo-0.46, V-0.13, Ni-0.34, and Fe-balance (wt.%). Some explanations of the predicted results from the metallurgical viewpoints are given. A convenient and powerful method of optimizing alloy composition and heat treatment parameters of ACSRs has been developed.

  1. New Alloying Systems for Sintered Steels: Critical Aspects of Sintering Behavior

    NASA Astrophysics Data System (ADS)

    Oro, Raquel; Campos, Mónica; Gierl-Mayer, Christian; Danninger, Herbert; Torralba, José Manuel

    2015-03-01

    Oxygen-sensitive alloying elements such as Mn, Si, and Cr have a high potential for improving the properties of low alloyed sintered steels while reducing the alloying cost. However, it is necessary to find a way for avoiding, or at least minimizing, the oxidation of these elements especially during the early stages of the sintering cycle. In this study Mn, Si, and Cr were introduced in the form of a master alloy powder designed to be mixed with the iron base powder and provide the final composition of the steel during the sintering process. The reduction/oxidation phenomena taking place during the heating stage were studied by thermogravimetry, dilatometry, and mass spectroscopy, using either reducing (H2) or inert (Ar) atmospheres. The results show how the difference in chemical activity between base iron powder and master alloy causes the so called "internal-getter" effect, by which the reduction of less stable iron oxides leads to oxidation of the elements with higher affinity for oxygen. This effect can be somehow minimized when sintering in H2, since the iron oxides are reduced at lower temperatures at which the reactivity of the elements in the master alloy is lower. However, H2 concentration in the processing atmosphere needs to be carefully adapted to the specific composition of the materials being processed in order to minimize decarburization by methane formation during sintering.

  2. Fe-Zn Alloy Coating on Galvannealed (GA) Steel Sheet to Improve Product Qualities

    NASA Astrophysics Data System (ADS)

    Pradhan, Debabrata; Guin, Akshya Kumar; Raju, Pankaj; Manna, Manindra; Dutta, Monojit; Venugopalan, T.

    2014-09-01

    Galvannealed steel sheets (GA) have become the mainstream steel sheet for automobile applications because of their superior corrosion resistance, paintability, and weldability. To impart specific properties, different coatings on GA steel sheet were reported to improve properties further. In this context, we have developed an electroplating process (flash coating) for bright and adherent Fe-Zn alloy coating on GA steel sheet to enhance performances such as weldability, frictional behavior, phosphatability, and defect coverage. A comparative study with bare GA steel sheet was carried out for better elastration. The electroplating time was reduced below 10 s for practical applicability in an industrial coating line by modulating the bath composition. Electroplating was performed at current density of 200-500 A/m2 which yielded with higher cathode current efficiency of 85-95%. The performance results show that Fe-10 wt.% Zn-coated GA steel sheet (coating time 7 s) has better spot weldability, lower dynamic coefficient of friction (0.06-0.07 in lubrication), and better corrosion resistance compared to bare GA steel sheet. Uniform phosphate coating with globular crystal size of 2-5 µm was obtained on Fe-Zn flash-coated GA steel sheet. Hopeite was the main phosphate compound (77.9 wt.%) identified along with spencerite (13.6 wt.%) and phosphophyllite (8.5 wt.%).

  3. Oxidation behavior of Fe-20Cr steels alloyed with titanium at 1073 K

    NASA Astrophysics Data System (ADS)

    Setiawan, Asep Ridwan; Artono, Tri Juni

    2016-02-01

    In this work, the oxidation behavior of Fe-20 wt%Cr steels alloyed with different titanium contents: 0, 0.5, and 1 wt% are studied as a function of time in air atmosphere. The samples were isothermally oxidized at 1073 K for 86.4, 172.8, and 345.6 ks in a muffle furnace. The mass of specimen were recorded before and after oxidation. After the oxidation, phases in the oxide were identified by X-ray diffraction (XRD). Optical microscopy observation on the chromium base alloys show that the microstructure consist only ferritic phases. The addition of titanium in the Fe-20Cr alloys does not alter the microstructure significantly. The oxidation behavior of Fe-20Cr, Fe-20Cr-0.5Ti and Fe-20Cr-1Ti were followed the classical parabolic relationship with time. XRD analysis indicated that the oxide scales developed on the Fe-20Cr alloys surface during oxidation tests consisted mainly of Cr2O3. On the other hand, the oxide scales developed on the surface of Fe-20Cr-0.5Ti and Fe-20Cr-1Ti alloys comprised of Cr2O3 and TiO2 oxide. The formation of TiO2 oxide in the Ti-containing alloys consequently increases the mass gain of the alloys during oxidation compared to that of Fe-20Cr alloys.

  4. Laser forming cutting once quenched high-speed tool steel (HSTS) disk-shaped milling cutter

    NASA Astrophysics Data System (ADS)

    Ding, Zhihong; Liu, Yongzhen; Weng, Shiping

    1998-08-01

    Laser cutting technology has been applied to ordinary alloy steel circular sawblade, but it is very rarely used in quenched HSTS disk-shape milling-cutters due to the material particularity. In this paper, the authors systematically explain the advantages of this new technique, respecting the optimum design of HSTS disk-shape milling-cutter, the specific characteristics of laser forming cutting once for all, the technology testing, the analysis of structural performance of tooth and the small batch production for verifying. The article displays its advantages completely as follows: The design for a perfect tooth profile is not bound to the ordinary machining methods; The special laser technique does not lower the hardness on the tooth nose so that this process and needs no follow-up operational sequences, ensures the excellent dynamic-balance performance and operation properties, and prolongs the tools' service time; The new technique also has advantages of high efficiency and good economics. Therefore, this special laser cutting method, an integration of intensified heat-treatment and laser forming cutting once for all technology, will be regarded as a reform in HSTS tools Manufacturing field.

  5. Phase stability of laves intermetallics in stainless steel-zirconium alloys.

    SciTech Connect

    Abraham, D. P.

    1999-04-08

    Phase transformations occurring in a stainless steel-15 wt% zirconium (SS-15Zr) alloy were studied by in situ neutron diffraction. Neutron diffraction patterns as a function of time were obtained on alloys that were held at various elevated temperatures (1084-1275 C). As-cast SS-15Zr alloys contain ferrite, austenite, ZrFe{sub 2}-type Laves polytypes C36 and C15, and small amounts of a Fe{sub 23}Zr{sub 6}-type intermetallic. Annealing at high temperatures resulted in an increase of the Fe{sub 23}Zr{sub 6}, intermetallic content. The C15 Laves polytype is the equilibrium phase for T {le} 1230 C; C36 is the stable polytype at higher temperatures ({approximately}1275 C). Phase changes were slow for temperatures <1100 C.These findings have important implications for use of the SS-15Zr alloy as a nuclear waste form.

  6. Thirty year atmospheric corrosion performance of 55% aluminum-zinc alloy-coated sheet steel

    SciTech Connect

    Townsend, H.E.; Borzillo, A.R.

    1996-04-01

    In 1964, a series of aluminum-zinc (Al-Zn) alloy coatings were applied to steel sheet on a laboratory continuous hot-dip coating pilot line. The coated sheets were exposed in outdoor corrosion tests in severe marine, moderate marine, rural, and industrial atmospheres. Following eight years of testing, the 55% Al-Zn composition was selected as the optimum composition because it combined excellent long-term durability with the ability to provide cut-edge protection to the steel substrate. Now, after 30 years of continued outdoor testing, the results show conclusively that the 55% Al-Zn alloy coating has better than twice the life of an ordinary zinc coating of equal thickness, and that it provides enduring cut-edge protection. Following identification of the optimum composition in 1972, steel sheet with the 55% Al-Zn alloy coating was produced commercially by Bethlehem Steel. Large quantities of this material have been put in service as unpainted roofing on metal buildings. Inspections of these buildings show that the corrosion performance is excellent for roofs that have been in service for up to 22 years in a variety of US environments. These results confirm the conclusions of the earlier outdoor tests.

  7. Thermodynamic prediction of the eutectoid transformation temperatures of low-alloy steels

    SciTech Connect

    Lee, Y.K.; Lusk, M.T.

    1999-09-01

    The experimental eutectoid transformation temperatures (A{sub 1}) of low-alloy steels, as reported in the USS Atlas of I-T diagrams, have been compared to the thermodynamic predictions of a model proposed by Kirkaldy and Venugopalan. The analysis is consistent with the model prediction that Cr atoms are almost fully partitioned, while Ni and Mo atoms are scarcely partitioned, during the eutectoid transformation. This study also shows that Mn atoms are partitioned fully or partly in C-Mn, Cr-Mn, and Mo-Mn steels, while they are scarcely partitioned in Ni-Mn steels. The difference ({Delta}T) between the orthoequilibrium (OE) eutectoid temperature (A{sub e1}) and the paraequilibrium (PE) eutectoid temperature (A{sub p1}) has been investigated as a function of the content of each substitutional alloying element. The slope of {Delta}T increases with substitutions of Mo, Ni, Mn, Si, and Cr, with Mo having the least effect, Ni the next-greatest effect, and so on. Considering both Mn partitioning and the slope of {Delta}T, the equation for the prediction of A{sub 1} temperatures of low-alloy steels proposed by Kirkaldy and Venugopalan is modified. This new equation is in better agreement with the experimental A{sub 1} temperatures.

  8. New developments in actuator materials as reflected in magnetically controlled shape memory alloys and high-strength shape memory steels

    NASA Astrophysics Data System (ADS)

    Ullakko, Kari; Yakovenko, Peter G.; Gavriljuk, Valentin G.

    1996-05-01

    Shape memory alloys (SMA) are applied as actuator materials in smart structures and in fastening and pre-stressing devices. Shape memory alloys can be divided into three groups: one-way alloys, two-way alloys and magnetically controlled SMAs. The magnetically controlled SMAs recently suggested by one of the present authors are potential actuator materials for smart structures because they may provide rapid strokes with large amplitudes under precise control. The most extensively applied conventional SMAs are Ni-Ti and Cu- based alloys. Iron-based shape memory alloys, especially Fe-Mn-Si steels, are becoming more and more important in engineering applications due to their low price. The properties of Fe- Mn-Si steels have been improved by alloying, for example, with Cr, Ni and Co. Nitrogen alloying was shown to significantly improve shape memory, mechanical and corrosion properties of Fe-Mn-Si-based steels. Tensile strengths over 1500 MPa, recovery stresses of 300 MPa and recoverable strains of 4% have been attained. In fasteners made from these steels, stresses of 700 MPa were reached. The beneficial effect of nitrogen alloying on shape memory and mechanical properties is based on the decrease of stacking fault energy and increase of the strength of austenite caused by nitrogen atoms. Nitrogen alloyed Fe-Mn-Si- based steels are expected to be employed as actuator materials in pre-stressing and fastening applications in many fields of engineering. Nitrogen alloyed shape memory steels possess good manufacturing properties and weldability, and they are economical to process using conventional industrial methods.

  9. Austenitic stainless steels and high strength copper alloys for fusion components

    NASA Astrophysics Data System (ADS)

    Rowcliffe, A. F.; Zinkle, S. J.; Stubbins, J. F.; Edwards, D. J.; Alexander, D. J.

    1998-10-01

    An austenitic stainless steel (316LN), an oxide-dispersion-strengthened copper alloy (GlidCop Al25), and a precipitation-hardened copper alloy (Cu-Cr-Zr) are the primary structural materials for the ITER first wall/blanket and divertor systems. While there is a long experience of operating 316LN stainless steel in nuclear environments, there is no prior experience with the copper alloys in neutron environments. The ITER first wall (FW) consists of a stainless steel shield with a copper alloy heat sink bonded by hot isostatic pressing (HIP). The introduction of bi-layer structural material represents a new materials engineering challenge; the behavior of the bi-layer is determined by the properties of the individual components and by the nature of the bond interface. The development of the radiation damage microstructure in both classes of materials is summarized and the effects of radiation on deformation and fracture behavior are considered. The initial data on the mechanical testing of bi-layers indicate that the effectiveness of GlidCop Al25 as a FW heat sink material is compromised by its strongly anisotropic fracture toughness and poor resistance to crack growth in a direction parallel to the bi-layer interface.

  10. Positron annihilation study of neutron irradiated model alloys and of a reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Lambrecht, M.; Almazouzi, A.

    2009-03-01

    The hardening and embrittlement of reactor pressure vessel steels are of great concern in the actual nuclear power plant life assessment. This embrittlement is caused by irradiation-induced damage, and positron annihilation spectroscopy has been shown to be a suitable method for analysing most of these defects. In this paper, this technique (both positron annihilation lifetime spectroscopy and coincidence Doppler broadening) has been used to investigate neutron irradiated model alloys, with increasing chemical complexity and a reactor pressure vessel steel. It is found that the clustering of copper takes place at the very early stages of irradiation using coincidence Doppler broadening, when this element is present in the alloy. On the other hand, considerations based on positron annihilation spectroscopy analyses suggest that the main objects causing hardening are most probably self-interstitial clusters decorated with manganese in Cu-free alloys. In low-Cu reactor pressure vessel steels and in (Fe, Mn, Ni, Cu) alloys, the main effect is still due to Cu-rich precipitates at low doses, but the role of manganese-related features becomes pre-dominant at high doses.

  11. R-Curve Approach to Describe the Fracture Resistance of Tool Steels

    NASA Astrophysics Data System (ADS)

    Picas, Ingrid; Casellas, Daniel; Llanes, Luis

    2016-04-01

    This work addresses the events involved in the fracture of tool steels, aiming to understand the effect of primary carbides, inclusions, and the metallic matrix on their effective fracture toughness and strength. Microstructurally different steels were investigated. It is found that cracks nucleate on carbides or inclusions at stress values lower than the fracture resistance. It is experimentally evidenced that such cracks exhibit an increasing growth resistance as they progressively extend, i.e., R-curve behavior. Ingot cast steels present a rising R-curve, which implies that the effective toughness developed by small cracks is lower than that determined with long artificial cracks. On the other hand, cracks grow steadily in the powder metallurgy tool steel, yielding as a result a flat R-curve. Accordingly, effective toughness for this material is mostly independent of the crack size. Thus, differences in fracture toughness values measured using short and long cracks must be considered when assessing fracture resistance of tool steels, especially when tool performance is controlled by short cracks. Hence, material selection for tools or development of new steel grades should take into consideration R-curve concepts, in order to avoid unexpected tool failures or to optimize microstructural design of tool steels, respectively.

  12. R-Curve Approach to Describe the Fracture Resistance of Tool Steels

    NASA Astrophysics Data System (ADS)

    Picas, Ingrid; Casellas, Daniel; Llanes, Luis

    2016-06-01

    This work addresses the events involved in the fracture of tool steels, aiming to understand the effect of primary carbides, inclusions, and the metallic matrix on their effective fracture toughness and strength. Microstructurally different steels were investigated. It is found that cracks nucleate on carbides or inclusions at stress values lower than the fracture resistance. It is experimentally evidenced that such cracks exhibit an increasing growth resistance as they progressively extend, i.e., R-curve behavior. Ingot cast steels present a rising R-curve, which implies that the effective toughness developed by small cracks is lower than that determined with long artificial cracks. On the other hand, cracks grow steadily in the powder metallurgy tool steel, yielding as a result a flat R-curve. Accordingly, effective toughness for this material is mostly independent of the crack size. Thus, differences in fracture toughness values measured using short and long cracks must be considered when assessing fracture resistance of tool steels, especially when tool performance is controlled by short cracks. Hence, material selection for tools or development of new steel grades should take into consideration R-curve concepts, in order to avoid unexpected tool failures or to optimize microstructural design of tool steels, respectively.

  13. The Role of Alloying Elements in Nanostructured Ferritic Steels

    SciTech Connect

    Miller, Michael K; Parish, Chad M

    2010-01-01

    The roles of the alloying elements in three nanostructured ferritic alloys (14YWT, MA957 and Eurofer 97) have been established through the characterisation of the microstructure by atom probe tomography and spectrum imaging in a transmission electron microscope. Cr, W, Mo, Ti and Y were found in the ferrite matrix and contributed to solid solution hardening. Ti, Y, C, O and N were found in high number densities of precipitates and nanoclusters both in the grain interior and on grain boundaries and thereby contributed to precipitation hardening. Cr, W and Mo were enriched at the intraparticle regions of the grain boundaries. The solute segregation and precipitation pinned the grain boundaries and contributed to the excellent creep properties of the alloys.

  14. Laser surface texturing of tool steel: textured surfaces quality evaluation

    NASA Astrophysics Data System (ADS)

    Šugár, Peter; Šugárová, Jana; Frnčík, Martin

    2016-05-01

    In this experimental investigation the laser surface texturing of tool steel of type 90MnCrV8 has been conducted. The 5-axis highly dynamic laser precision machining centre Lasertec 80 Shape equipped with the nano-second pulsed ytterbium fibre laser and CNC system Siemens 840 D was used. The planar and spherical surfaces first prepared by turning have been textured. The regular array of spherical and ellipsoidal dimples with a different dimensions and different surface density has been created. Laser surface texturing has been realized under different combinations of process parameters: pulse frequency, pulse energy and laser beam scanning speed. The morphological characterization of ablated surfaces has been performed using scanning electron microscopy (SEM) technique. The results show limited possibility of ns pulse fibre laser application to generate different surface structures for tribological modification of metallic materials. These structures were obtained by varying the processing conditions between surface ablation, to surface remelting. In all cases the areas of molten material and re-cast layers were observed on the bottom and walls of the dimples. Beside the influence of laser beam parameters on the machined surface quality during laser machining of regular hemispherical and elipsoidal dimple texture on parabolic and hemispherical surfaces has been studied.

  15. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  16. Role of alloy additions on strengthening in 17-4 PH stainless steel

    NASA Astrophysics Data System (ADS)

    Murthy, Arpana Sudershan

    Alloy modifications by addition of niobium (Nb), vanadium (V), nitrogen (N) and cobalt (Co) to cast 17-4 PH steel were investigated to determine the effect on mechanical properties. Additions of Nb, V, and N increased the yield strength from 1120 MPa to 1310 MPa while decreased the room temperature charpy V notch (CVN) toughness from 20 J to four Joules. The addition of Co to cast 17-4 PH steel enhanced the yield strength and CVN toughness from 1140 MPa to 1290 MPa and from 3.7 J to 5.5 J, respectively. In the base 17-4 PH steel, an increase in block width from 2.27 ± 0.10 μm in the solution treated condition to 3.06 ± 0.17 μm upon aging at 755 K was measured using orientation image microscopy. Cobalt inhibited recrystallization and block boundary migration during aging resulting in a finer martensitic block structure. The influence of Co on copper (Cu) precipitation in steels was studied using atom probe tomography. A narrower precipitate size distribution was observed in the steels with Co addition. The concentration profile across the matrix / precipitate interface indicated rejection of Co atoms from the copper precipitates. This behavior was observed to be energetically favorable using first principle calculations. The activation energies for Cu precipitation increased from 205 kJ/ mol in the non-cobalt containing alloy, to 243 kJ/ mol, and 272 kJ/ mol in alloys with 3 wt. %Co, and 7 wt. % Co, respectively. The role of Co on Cu precipitation in cast 17-4 PH steel is proposed as follows: (i) Co is rejected out of the Cu precipitate and sets up a barrier to the growth of the Cu precipitate; (ii) results in Cu precipitates of smaller size and narrower distribution; (iii) the coarsening of Cu precipitates is inhibited; and (iv) the activation energy for Cu precipitation increases.

  17. Thermophysical Properties of a Hot-Work Tool-Steel with High Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Kaschnitz, E.; Hofer, P.; Funk, W.

    2013-05-01

    In the highly productive permanent mold-casting process, the released enthalpy of the solidifying metal has to be transported through the surrounding hot-work tool-steel to the cooling system. For that reason, the thermal conductivity is a key property of the employed tool-steel. Recently, a new type of steel (Rovalma HTCS 130) has been developed and superior thermal properties have been claimed. In this study, measurements of the thermal diffusivity, heat capacity, and thermal expansion as a function of temperature are described for this steel and results of the computed thermal conductivity are reported. There is quite a discrepancy between the specification of the steel supplier and the results of this study; however, an improvement of the thermal conductivity for this type of steel can be confirmed.

  18. Mechanical and Electrochemical Behavior of a High Strength Low Alloy Steel of Different Grain Sizes

    NASA Astrophysics Data System (ADS)

    Ghosh, K. S.; Mondal, D. K.

    2013-08-01

    Various heat treatments applied to a fine-grained high strength low alloy (HSLA) steel resulted in producing different grain sizes. Optical and scanning electron microstructures of the different alloy states exhibited varying ferrite grains which have increased with the increase of annealing time and decrease of cooling rates. TEM structures of the as-received HSLA steel displayed characteristics microstructural features, distribution, and morphology of microalloy precipitates. Hardness and tensile strength values have decreased with the increase of grain sizes. Potentiodynamic electrochemical polarization of the different alloy states in 3.5 wt pct NaCl solution showed typical active metal/alloy behavior. Tensile specimens of the as-received and heat-treated alloy cathodically charged with hydrogen, followed by tensile testing, did not indicate any noticeable loss of ductility. FESEM fractographs of hydrogen-charged samples showed a few chain of voids in the presence of cup and cone ductile fracture features in tensile-tested samples without hydrogen charging as well.

  19. Electroslag surfacing of steel shafting with Ni alloy 625 and 70Cu-30Ni strip

    SciTech Connect

    Devletian, J.H.; Gao, Y.P.; Wood, W.E.

    1996-12-31

    A comprehensive study of electroslag surfacing (ESS) of steel with Ni Alloy 625 and 70Cu-30Ni strip electrodes was conducted to establish the feasibility of replacing forged bearing sleeves on propulsion shafting with integral weld surfacing. The base material was MIL-S-23284, Class 1 steel in the form of 41--66 cm (16--26 in.) diameter shafting and 76 mm (3 in.) thick flat plate. All ESS was carried out at a heat input level of approximately 5.9kJ/mm (150 kJ/in.) using 30 x 0.5 mm (1.2 x 0.02 in.) strip electrodes. Assessments of mechanical properties and microstructure of Ni Alloy 625 surfacing and 70Cu-30Ni surfacing were conducted to establish the structure-property relationships in these complex alloy systems. In addition, a solidification cracking test was developed to determine the relative cracking susceptibilities of these strip surfacing alloys. Although the Ni Alloy 625 surfacing contained small islands of interdendritic MC type carbides and Laves phase, the mechanical properties of this surfacing were satisfactory. The 70Cu-30Ni surfacing required a buttering layer of 30Cu-70Ni or pure Ni to prevent solidification cracking. The inherent ductility-dip sensitivity of 70Cu-30Ni surfacing was overcome by the development of a suitable ESS procedure.

  20. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    NASA Technical Reports Server (NTRS)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  1. The generation of wear-resistant antimicrobial stainless steel surfaces by active screen plasma alloying with N and nanocrystalline Ag.

    PubMed

    Dong, Yangchun; Li, Xiaoying; Sammons, Rachel; Dong, Hanshan

    2010-04-01

    Hospital-acquired infections (HAIs), a large proportion of which are derived from contact transmission, represent a massive global challenge. In this study a novel active screen plasma (ASP) alloying technology has been developed to generate highly durable antimicrobial surfaces by combining a wear-resistant S-phase with nanocrystalline silver for medical grade stainless steel. The phase constituent, microstructure, composition and surface roughness of the alloyed surfaces were fully characterized, and the surface hardness, wear resistance and antimicrobial efficiency of the treated surfaces were evaluated. Experimental results showed that the surface hardness and sliding wear resistance of medical grade 316LVM stainless steel can be effectively improved by the ASP alloying treatment; furthermore, the Ag alloyed S-phase can achieve 93% reduction in Escherichia coli (E. coli) after 6 h contact time. Therefore, the novel ASP alloying treatment can not only improve wear resistance but also confer antibacterial activity to stainless steel surfaces. PMID:20119942

  2. Development of the rotational mode of plastic deformation upon drawing of pearlitic steels of various alloying systems

    NASA Astrophysics Data System (ADS)

    Tereshchenko, N. A.; Yakovleva, I. L.; Chukin, M. V.; Efimova, Yu. Yu.

    2015-03-01

    Transmission electron microscopy has been used to study the evolution of the microstructure of fine pearlite in the process of drawing of a number of steels of eutectoid composition of different natural alloying complexes. A relation has been established between the development of a rotational mode in lamellar pearlite and the formation of an axial texture upon the deformation of steels containing microadditives of alloying elements.

  3. Effect of the dimensions of the specimens on the accuracy ofdetermination of the cracking resistance of high-alloy steels

    SciTech Connect

    Yushchenko, K.A.; Voronin, S.A.

    1986-05-01

    The steels and alloys used in cryogenic engineering have high strength ductility, and cracking resistance characteristics. In this article, the authors present the results of investigations into the effect of the dimensions of the specimens on the nature of failure and cracking resistance of ON6, 03Kh20N16AG6, and 07Kh13N4AG20 high-alloy steels at a temperature of 77/sup 0/K.

  4. A micro-alloyed ferritic steel strengthened by nanoscale precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-10-25

    A ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. The steel has a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides TiC with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of the grains. The finely dispersive TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa, depending on the average size of the nanoscale precipitates. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, respectively, with increasing tensile strain from 5.5% to 22%. The measured work-hardening behavior can be related to the observed dislocation accumulations resulting from the dispersive nano-scale precipitates.

  5. Standard specification for carbon and alloy steel nuts. ASTM standard

    SciTech Connect

    1998-07-01

    This specification is under the jurisdiction of ASTM Committee F-16 on Fasteners and is the responsibility of Subcommittee F16.02 on Steel Bolts, Nuts, Rivets, and Washers. Current edition approved Dec. 10, 1997. Published July 1998. Originally published as A 563-66. Last previous edition A 563-96.

  6. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  7. Hydrogen isotope transfer in austenitic steels and high-nickel alloy during in-core irradiation

    SciTech Connect

    Polosukhin, B.G.; Sulimov, E.M.; Zyrianov, A.P.; Kalinin, G.M.

    1995-10-01

    The transfer of protium and deuterium in austenitic chromium-nickel steels and in a high-nickel alloy was studied in a specially designed facility. The transfer parameters of protium and deuterium were found to change greatly during in-core irradiation, and the effects of irradiation increased as the temperature decreased. Thus, at temperature T<673K, the relative increase in the permeability of hydrogen isotopes under irradiation can be orders of magnitude higher in these steels. Other radiation effects were also observed, in addition to the changes from the initial values in the effects of protium and deuterium isotopic transfer. 4 refs., 3 figs., 2 tabs.

  8. Structural efficiencies of various aluminum, titanium, and steel alloys at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Hughes, Philip J

    1953-01-01

    Efficient temperature ranges are indicated for two high-strength aluminum alloys, two titanium alloys, and three steels for some short-time compression-loading applications at elevated temperatures. Only the effects of constant temperatures and short exposure to temperature are considered, and creep is assumed not to be a factor. The structural efficiency analysis is based upon preliminary results of short-time elevated-temperature compressive stress-strain tests of the materials. The analysis covers strength under uniaxial compression, elastic stiffness, column buckling, and the buckling of long plates in compression or in shear.

  9. Experimental and analytical investigation of the seizure process in aluminum-silicon alloy/steel tribocontacts

    NASA Astrophysics Data System (ADS)

    He, Xiaozhou

    1998-12-01

    This research is an experimental and analytical investigation of the scuffing/seizure mechanism in Al-Si alloy/steel tribocontacts. An analytical model is developed based on analyses and experiments to predict scuffing/seizure failure in Al-Si alloy/steel tribocontacts, which can be applied to tribo-components in engines, refrigerators and air conditioners. The wear and scuffing/seizure experiments have been conducted through a block-on-ring tester for 339 and ESE-M2A137 Al-Si alloys under the dry and boundary lubrication conditions. The experimental research consists of: (a) wear debris generation and EDX analysis, (b) wear surface morphological analysis, (c) scuffing/seizure mechanism and process analysis, (d) scuffing/seizure PV curves under the dry contact and boundary lubrication, and (e) effects of several main factors on scuffing/seizure. The analytical research includes the following: (a) the investigation of the scuffing/seizure mechanisms in the Al-Si alloy/steel tribocontacts, (b) 3-D asperity contact pressures for longitudinal, transverse and isotropic surface roughness profiles, (c) 3-D surface asperity contact temperature rise due to the friction, (d) failure analyses of the various lubricating films, (e) analyses of the temperature dependence of surface tangential traction and shear strength in a surface layer of Al-Si alloy, (f) the scuffing/seizure failure analytical model under dry contact and boundary lubrication. The analytical model is based on the new hypothesis of three defense lines against scuffing/seizure failure: the adsorbed oil film, oxide film and the ratio of surface tangential traction with the shear strength in a surface layer. These two films together with a surface layer itself form three defense lines against scuffing/seizure. The surface tangential traction exceeds the bulk shear strength in a surface layer of Al-Si alloy is the necessary and sufficient condition for the scuffing/seizure occurrence. The analytical model has a

  10. Explosion bonding: aluminum-magnesium alloys bonded to austenitic stainless steel

    SciTech Connect

    Patterson, R.A.

    1982-01-01

    The explosion bonding of 5000 series aluminum alloys to 300 series stainless steel alloys is summarized. The process technique involves a parallel gap arrangement with copper or aluminum bonding aids. Successful bonds have been achieved using either a single shot process for joining the trilayer clad or a sequential shot technique for each metal component. Bond success is monitored through a combined metallographic and tensile strength evaluation. Tensile properties are shown to be strongly dependent upon process parameters and the amount of intermetallic formation at the aluminum bond interface. Empirical data has been compared with experimental and destructive test results to determine the optimum procedures.

  11. Hydrogen induced cracking tests of high strength steels and nickel-iron base alloys using the bolt-loaded specimen

    SciTech Connect

    Vigilante, G.N.; Underwood, J.H.; Crayon, D.; Tauscher, S.; Sage, T.; Troiano, E.

    1997-12-31

    Hydrogen induced cracking tests were conducted on high strength steels and nickel-iron base alloys using the constant displacement bolt-loaded compact specimen. The bolt-loaded specimen was subjected to both acid and electrochemical cell environments in order to produce hydrogen. The materials tested were A723, Maraging 200, PH 13-8 Mo, Alloy 718, Alloy 706, and A286, and ranged in yield strength from 760--1400 MPa. The effects of chemical composition, refinement, heat treatment, and strength on hydrogen induced crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and threshold levels. In comparison, the nickel-iron base alloys tested exhibited up to three orders of magnitude lower crack growth rates than the high strength steels tested. It is widely known that high strength steels and nickel base alloys exhibit different crack growth rates, in part, because of their different crystal cell structure. In the high strength steels tested, refinement and heat treatment had some effect on hydrogen induced cracking, though strength was the predominant factor influencing susceptibility to cracking. When the yield strength of one of the high strength steels tested was increased moderately, from 1130 MPa to 1275 MPa, the incubation times decreased by over two orders of magnitude, the crack growth rates increased by an order of magnitude, and the threshold stress intensity was slightly lower.

  12. Structure and corrosive wear resistance of plasma-nitrided alloy steels in 3% sodium chloride solutions

    SciTech Connect

    Lee, C.K.; Shih, H.C. . Dept. of Materials Science and Engineering)

    1994-11-01

    Type 304 stainless steel (SS), type 410 SS, and type 4140 low-alloy steel were plasma nitrided in a commercial furnace at 560 C for 50 h. Microstructure and the composition of the nitrided layer were analyzed. The resistance to corrosive wear was evaluated by a tribotest in which the specimen was held under potentiostatic control at anodic and cathodic potentials in 3% sodium chloride solution (pH 6.8). Electrochemical polarization measurements were made, and the surface morphology and composition after corrosive wear were examined. Wear rates at cathodic potentials were very low, but significant weight losses were observed as the applied potentials were increased anodically. The coefficient of friction varied in a fashion similar to the wear rate. For the untreated alloys, the magnitude of the wear rate and coefficient of friction decreased as follows: type 4140 alloy > type 41 SS > type 304 SS. For the plasma-nitrided alloys, the ranking was: type 304 SS > type 410 SS. type 4140 alloy. Plasma nitriding was shown to be beneficial to the corrosive wear resistance of type 4140 alloy, but an adverse effect was obtained for types 304 and 410 SS. These findings could be interpreted in terms of the electrochemical polarization characteristics of a static specimen and were strongly related to the subtleties of the nitrided microstructures. The stable chromium nitride (CrN) segregated in the [gamma]-iron (type 304 SS) and [alpha]-Fe (type 41 SS) matrices and resulted in a pitting and spalling type of corrosive wear mechanism. The phases [epsilon]-(Fe, Cr)[sub 2-3]N and [gamma]-(Fe, Cr)[sub 4]N enriched in the surface layer of nitrided type 4140 alloy provided excellent corrosive wear resistance.

  13. MULTI-PHASE HIGH TEMPERATURE ALLOYS: EXPLORATION OF LAVES-STRENGTHENED STEELS

    SciTech Connect

    Yamamoto, Yukinori; Brady, Michael P; Lu, Zhao Ping; Liu, Chain T

    2007-01-01

    Exploratory effort was initiated for the development of Fe-base alloys strengthened by intermetallic Laves phase combined with MC (M: metals) carbide for improved elevated-temperature strength in fossil energy system components such as super-heater tubes and industrial gas turbines. Work in FY 2006 was focused on strengthening of Fe-Cr-Ni base austenitic stainless alloys by Fe2Nb Laves-phase precipitates with/without MC carbides, in combination with the improvement of oxidation resistance via Al-modification to promote alumina scale formation. A series of Fe-Cr-Ni-Nb base austenitic alloys with additions of Mo, Al, Si, C, B, etc. were cast and thermomechanically processed, and then tensile creep-rupture tested at the conditions of 750-850oC/70-170 MPa. The Al-modified alloys strengthened by Laves + MC show superior creep strength to that of conventional type 347 stainless steels, and their creep life-limit reaches up to 500 h at 750 oC/100 MPa. These alloys also show an excellent oxidation resistance from 650-800oC in air and air + 10% water vapor environments due to formation of a protective Al2O3 scale. Microstructural analysis of alloys strengthened by only Laves phase revealed that the Laves phase was effective to pin dislocations when the particle size is less than 0.5 m, but the resultant creep rupture lives were relatively short. The Al-modification was also applied to an advanced carbide-strengthened austenitic stainless steel, and it yielded creep resistance comparable to state-of-the-art austenitic alloys such as NF709, together with protective alumina scale formation. Modification of this alloy composition for its creep strength and oxidation resistance will be pursued in FY2007. Preliminary results suggest that the developed alloys with Al-modification combined with MC carbide strengthening are promising as a new class of high-temperature austenitic stainless steels.

  14. Mechanical properties and microstructure of copper alloys and copper alloy-stainless steel laminates for fusion reactor high heat flux applications

    NASA Astrophysics Data System (ADS)

    Leedy, Kevin Daniel

    A select group of copper alloys and bonded copper alloy-stainless steel panels are under consideration for heat sink applications in first wall and divertor structures of a planned thermonuclear fusion reactor. Because these materials must retain high strengths and withstand high heat fluxes, their material properties and microstructures must be well understood. Candidate copper alloys include precipitate strengthened CuNiBe and CuCrZr and dispersion strengthened Cu-Alsb2Osb3 (CuAl25). In this study, uniaxial mechanical fatigue tests were conducted on bulk copper alloy materials at temperatures up to 500sp°C in air and vacuum environments. Based on standardized mechanical properties measurement techniques, a series of tests were also implemented to characterize copper alloy-316L stainless steel joints produced by hot isostatic pressing or by explosive bonding. The correlation between mechanical properties and the microstructure of fatigued copper alloys and the interface of copper alloy-stainless steel laminates was examined. Commercial grades of these alloys were used to maintain a degree of standardization in the materials testing. The commercial alloys used were OMG Americas Glidcop CuAl25 and CuAl15; Brush Wellman Hycon 3HP and Trefimetaux CuNiBe; and Kabelmetal Elbrodur and Trefimetaux CuCrZr. CuAl25 and CuNiBe alloys possessed the best combination of fatigue resistance and microstructural stability. The CuAl25 alloy showed only minimal microstructural changes following fatigue while the CuNiBe alloy consistently exhibited the highest fatigue strength. Transmission electron microscopy observations revealed that small matrix grain sizes and high densities of submicron strengthening phases promoted homogeneous slip deformation in the copper alloys. Thus, highly organized fatigue dislocation structure formation, as commonly found in oxygen-free high conductivity Cu, was inhibited. A solid plate of CuAl25 alloy hot isostatically pressed to a 316L stainless steel

  15. Oxidation and corrosion behavior of modified-composition, low-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1977-01-01

    The effects of substituting less strategic elements than Cr on the oxidation and corrosion resistance of AISI 304 stainless steel were investigated. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of at least 33%. Two alloys containing 12% Cr and 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified as most promising for more detailed evaluation.

  16. Small punch testing for determining the material toughness of low alloy steel components in service

    SciTech Connect

    Foulds, J. ); Viswanathan, R. )

    1994-10-01

    The toughness of the low alloy ferritic steel material of structural components operating at elevated temperatures can degrade during service due to embrittling phenomena such as carbide coarsening and temper embrittlement. The extent of degradation and the current level of toughness are critical inputs to component structural integrity assessments and to operation and maintenance planning. Conventional test methods for measuring toughness require the removal of large material samples from the in-service component, which is generally impractical. However, the recent development of relatively nondestructive, miniature sample removal systems and the small punch test technique (which utilizes nonstandard, miniature specimens) now provides a convenient, practical means of evaluating the material of an in-service component for toughness and related mechanical properties. This paper describes the small punch test technique with selected examples of its application to various grades of low alloy ferritic steel.

  17. Effect of oxide inclusions on the solid state transformation in low-alloy steel fusion welds

    SciTech Connect

    Babu, S.S.; David, S.A.; Vitek, J.M.

    1995-12-31

    Non-metallic inclusions are known to influence the properties of low alloy steel weld metal by altering the microstructure development. Isothermal transformation kinetics of austenite to acicular ferrite and allotriomorphic ferrite were measured in reheated low alloy steel weld deposits with similar weld compositions and austenite grain size but different inclusion characteristics. Accelerated kinetics of the transformation to acicular ferrite were observed in the weld metal containing coarser titanium-rich inclusions. The results are also discussed in relation to the predictions of inclusion model. The kinetics of the transformation to allotriomorphic ferrite were not influenced by a change in the inclusion characteristics, but, rather, by a change in austenite grain size. A theoretical analysis of austenite grain development during weld cooling is considered in this work. The austenite grain size was found to depend on the driving force for transformation from 6 ferrite to austenite ({Delta}G{sup {sigma}->{gamma}}) calculated from ThermoCalc{trademark} software.

  18. Factors affecting the strength of multipass low-alloy steel weld metal

    NASA Technical Reports Server (NTRS)

    Krantz, B. M.

    1972-01-01

    The mechanical properties of multipass high-strength steel weld metals depend upon several factors, among the most important being: (1) The interaction between the alloy composition and weld metal cooling rate which determines the as-deposited microstructure; and (2) the thermal effects of subsequent passes on each underlying pass which alter the original microstructure. The bulk properties of a multipass weld are therefore governed by both the initial microstructure of each weld pass and its subsequent thermal history. Data obtained for a high strength low alloy steel weld metal confirmed that a simple correlation exists between mechanical properties and welding conditions if the latter are in turn correlated as weld cooling rate.

  19. The development of ultrahigh strength low alloy cast steels with increased toughness

    NASA Astrophysics Data System (ADS)

    Lynch, Paul C.

    This work describes the initial work on the development of the next generation of ultrahigh strength low alloy (UHSLA) cast steels. These UHSLA cast steels have both ultrahigh strength levels and good impact toughness. The influence of heat treatment, secondary processing using hot isostatic processing (HIP), and chemical composition on the microstructure and properties of UHSLA cast steels have been evaluated. The extent of microsegregation reduction expected during the heat treatment of UHSLA cast steels has also been estimated by diffusion modeling. This new family of UHSLA cast steels is similar in composition and properties to UHSLA wrought steels. However, the heat treatment and secondary processing of the UHSLA cast steels is used to develop microstructures and properties typically developed through thermomechanical processing and heat treatment for wrought UHSLA steels. Two martensitic UHSLA steels, 4340+ (silicon modified 4340) and ES-1 were investigated for this study. For the 4340+ alloy, heat treatment variables evaluated include homogenization temperature and time, tempering temperature, and austempering temperature and time. For the ES-1 alloy, heat treatment variables evaluated include homogenization temperature and time, austenization temperature, cryogenic treatment, and tempering temperature. The effect of high temperature hot isostatic processing (HIP) on the 4340+ and ES- 1 alloys was also investigated. Tensile properties, charpy v-notch impact toughness (CVN), microstructures, and fractographs have all been characterized after heat treatment. The effects of HIP on microporosity reduction in the ES-1 alloy were also investigated. The experiments carried out on the investment cast 4340+ alloy have shown that increasing the homogenization temperature can increase CVN without changing the ultimate tensile strength (UTS) or yield strength (YS) of the cast material. By replacing the homogenization step in the conventional heat treatment process with

  20. 77 FR 43806 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-26

    ... Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011). The review covers 32... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... steel standard, line, and pressure pipe from the People's Republic of China. The period of review...

  1. 76 FR 49437 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-10

    ... Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe From Mexico, 75 FR 82374 (December 30, 2010... Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (Antidumping Duty Order). On November 1, 2010, the... Administrative Review, 75 FR 67079 (November 1, 2010). On November 30, 2010, the Department received...

  2. Effect of nitrogen alloying and the electroslag refining process on the properties of AISI M41 steel

    NASA Astrophysics Data System (ADS)

    Mattar, Taha; El Fawakhry, Kamal; Halfa, Hossam; El Demerdash, Mahmoud

    2006-12-01

    Nitrogen produces very beneficial effects in high-speed steel and can therefore be regarded as a significant alloying element in ferrous materials. In order to attain the goal of this study, to investigate the effect of nitrogen alloying and the electroslag refining (ESR) process on the properties of AISI M41 steel, two high-speed steels were melted in an air induction furnace (IF). The first one is a standard AISI M41 high-speed steel. The second one is nitrogen-alloyed M41. The produced ingots were used as consumable electrodes in ESR under three different CaF2-based fluxes. The steel produced from the IF and ESR was heat treated. Hardness, secondary hardness, and microstructure were also studied. It was concluded that both ESR and nitrogen alloying improve the hardness profile of the quenched-tempered high-speed steels. The highest secondary hardness and highest softening resistance were attained by ESR of high-nitrogen high-speed steel (M41N) under CaF2/CaO/Al2O3: 55/30/15 slag. The ESR improves the shape, size, and distribution of precipitates in the produced ingot. Quenching and tempering treatment conditions the retained austenite that is present in the as-cast steel by precipitation of carbide and forming martensite on cooling to room temperature.

  3. More About Cutting Tool For Shaving Weld Beads

    NASA Technical Reports Server (NTRS)

    Oelgoetz, Peter A.; Davis, William M.

    1996-01-01

    Report describes modification and testing of proposed tool discussed in "Cutting Tool For Shaving Weld Beads" (MFS-30056). Modified version of commercial pneumatically driven rotary cutting tool removes such hard metals as nickel alloys, titanium, and stainless steels.

  4. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-05-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  5. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-09-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  6. Effect of welding process on the microstructure and properties of dissimilar weld joints between low alloy steel and duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Wang, Jing; Lu, Min-xu; Zhang, Lei; Chang, Wei; Xu, Li-ning; Hu, Li-hua

    2012-06-01

    To obtain high-quality dissimilar weld joints, the processes of metal inert gas (MIG) welding and tungsten inert gas (TIG) welding for duplex stainless steel (DSS) and low alloy steel were compared in this paper. The microstructure and corrosion morphology of dissimilar weld joints were observed by scanning electron microscopy (SEM); the chemical compositions in different zones were detected by energy-dispersive spectroscopy (EDS); the mechanical properties were measured by microhardness test, tensile test, and impact test; the corrosion behavior was evaluated by polarization curves. Obvious concentration gradients of Ni and Cr exist between the fusion boundary and the type II boundary, where the hardness is much higher. The impact toughness of weld metal by MIG welding is higher than that by TIG welding. The corrosion current density of TIG weld metal is higher than that of MIG weld metal in a 3.5wt% NaCl solution. Galvanic corrosion happens between low alloy steel and weld metal, revealing the weakness of low alloy steel in industrial service. The quality of joints produced by MIG welding is better than that by TIG welding in mechanical performance and corrosion resistance. MIG welding with the filler metal ER2009 is the suitable welding process for dissimilar metals jointing between UNS S31803 duplex stainless steel and low alloy steel in practical application.

  7. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  8. Cleaning and inspection of stainless steels and nickel alloys for FGD service

    SciTech Connect

    Avery, R.E.; Mathay, W.L.

    2006-09-15

    Stainless steels and nickel alloys of the C-family are major materials of construction for flue gas desulfurization systems. Both types of materials depend upon the presence of thin, passive, chromium-rich, surface-oxide films to provide the desired corrosion resistance. Corrosion resistance is optimized by proper cleaning before and after fabrication. The paper gives some guidelines for keeping those materials clean.

  9. Mode III fatigue crack propagation in low alloy steel

    SciTech Connect

    Ritchie, R.O.; McClintock, F.A.; Nayeb-Hashemi, H.; Ritter, M.A.

    1982-01-01

    To provide a basis for estimating fatigue life in large rotating generator shafts subjected to transient oscillations, a study is made of fatigue crack propagation in Mode III (anti-plane shear) in torsionally-loaded spheroidized AISI 4340 steel. Results are compared to analogous behavior in Mode I. The approach investigated the feasibility of using continuum fracture mechanics and preliminary mechanistic modeling to serve as a basis for defect-tolerant life estimation procedures. 38 refs.

  10. Stress corrosion cracking behavior of irradiated model austenitic stainless steel alloys.

    SciTech Connect

    Chung, H. M.; Karlsen, T. M.; Ruther, W. E.; Shack, W. J.; Strain, R. V.

    1999-07-16

    Slow-strain-rate tensile tests (SSRTs) and posttest fractographic analyses by scanning electron microscopy were conducted on 16 austenitic stainless steel (SS) alloys that were irradiated at 289 C in He. After irradiation to {approx}0.3 x 10{sup 21} n{center_dot}cm{sup {minus}2} and {approx}0.9 x 10{sup 21} n{center_dot}cm{sup {minus}2} (E >1 MeV), significant heat-to-heat variations in the degree of intergranular and transgranular stress corrosion cracking (IGSCC and TGSCC) were observed. Following irradiation to a fluence of {approx}0.3 x 10{sup 21} n{center_dot}cm{sup {minus}2}, a high-purity laboratory heat of Type 316L SS (Si {approx} 0.024 wt%) exhibited the highest susceptibility to IGSCC. The other 15 alloys exhibited negligible susceptibility to IGSCC at this low fluence. The percentage of TGSCC on the fracture surfaces of SSRT specimens of the 16 alloys at {approx}0.3 x 10{sup 21} n{center_dot}cm{sup {minus}2} (E > 1 MeV) could be correlated well with N and Si concentrations; all alloys that contained <0.01 wt.% N and <1.0 wt. % Si were susceptible, whereas all alloys that contained >0.01 wt.% N or >1.0 wt.% Si were relatively resistant. High concentrations of Cr were beneficial. Alloys that contain <15.5 wt.% Cr exhibited greater percentages of TGSCC and IGSCC than those alloys with {approx}18 wt.% Cr, whereas an alloy that contains >21 wt.% Cr exhibited less susceptibility than the lower-Cr alloys under similar conditions.

  11. Formation Energies and Electronic Properties of Vanadium Carbides Found in High Strength Steel Alloys

    NASA Astrophysics Data System (ADS)

    Limmer, Krista; Medvedeva, Julia

    2013-03-01

    Carbide formation and stabilization in steels is of great interest owing to its effect on the microstructure and properties of the Fe-based alloys. The appearance of carbides with different metal/C ratios strongly depends on the carbon concentration, alloy composition as well as the heat treatment. Strong carbide-forming elements such as Ti, V, and Nb have been used in microalloyed steels; with VC showing an increased solubility in the iron matrix as compared with TiC and NbC. This allows for dissolution of the VC into the steel during heating and fine precipitation during cooling. In addition to VC, the primary vanadium carbide with cubic structure, a wide range of non-stoichiometric compositions VCy with y varying from 0.72 to 0.88, has been observed. This range includes two ordered compounds, V8C7 and V6C5. In this study, first-principles density functional theory (DFT) is employed to examine the stability of the binary carbides by calculating their formation energies. We compare the local structures (atomic coordination, bond distances and angles) and the density of states in optimized geometries of the carbides. Further, the effect of alloying additions, such as niobium and titanium, on the carbide stabilization is investigated. We determine the energetically preferable substitutional atom location in each carbide and study the impurity distribution as well as its role in the carbide formation energy and electronic structure.

  12. Influence of Cyclic Straining on Fatigue, Deformation, and Fracture Behavior of High-Strength Alloy Steel

    NASA Astrophysics Data System (ADS)

    Manigandan, K.; Srivatsan, T. S.; Vasudevan, V. K.; Tammana, D.; Poorganji, B.

    2016-01-01

    In this paper, the results of a study on microstructural influences on mechanical behavior of the high-strength alloy steel Tenax™ 310 are presented and discussed. Under the influence of fully reversed strain cycling, the stress response of this alloy steel revealed softening from the onset of deformation. Cyclic strain resistance exhibited a linear trend for the variation of both elastic strain amplitude with reversals-to-failure, and plastic strain amplitude with reversals-to-failure. Fracture morphology was essentially the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, this high-strength alloy steel revealed fracture to be mixed-mode with features reminiscent of "locally" ductile and brittle mechanisms. The macroscopic mechanisms governing stress response at the fine microscopic level, resultant fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

  13. Flow Stress Analysis and Hot Bending of P11 Alloy Steel

    NASA Astrophysics Data System (ADS)

    Ma, Fu-ye; Jin, Kai; Wang, Hui; Pei, Wen-Jiao; Tang, Xiao-Bin; Tao, Jie; Guo, Xun-Zhong

    2016-07-01

    Based on the growing application value of the P11 alloy steel in the nuclear power field, its dynamic recrystallization (DRX) behavior was firstly investigated by means of isothermal hot compression experiments, under the conditions of a testing temperature range between 800 and 950 °C, and a strain rate range between 0.01 and 2/s. Furthermore, optical microscopy and transmission electron microscopy were also employed to analyze the effect of the mechanism of the strain rate on DRX. The results indicated that the grain size could be significantly refined with the increase of strain rate. Also, the recrystallized volume fraction was increased and the dislocation density decreased with the decrease of strain rate, for the same strain values. Subsequently, numerical simulations, under the assistance of experimental results on DRX behavior, were successfully used to study the hot push bending process and simultaneously obtain the processing parameters of the actual work-pieces. Finally, some comparative analyses were performed and discussed in parallel with the deformed actual work-pieces. The EBSD results on the deformed P11 alloy steel were emphasized for exploring the forming properties of this alloy steel.

  14. Radiation-induced segregation of deuterium in austenitic steels and vanadium alloys

    NASA Astrophysics Data System (ADS)

    Arbuzov, V. L.; Raspopova, G. A.; Vykhodets, V. B.

    The accumulation and distribution of implanted deuterium were studied through simultaneous analysis using the nuclear reaction D(d,p)T for some austenitic, austenitic-martensitic steels, Fe-16% Cr, V-4% Ti-4% Cr, V-10% Ti-5% Cr alloys, and vanadium. The implantation was carried out by 700-keV deuteron irradiation at room temperature with a total implantation dose of about 2 × 10 18 cm -2. It is shown that the deuterium segregation induced by ion irradiation in vanadium and the Fe-16% Cr alloy remained unchanged during room temperature holding after implantation. On the other hand, in the two-phase steel and the V-Ti(-Cr) alloys the holding led to a partial elimination of the concentration inhomogeneity of the implant in the irradiated portion, while in the austenitic steel deuterium segregation increased probably due to the migration of deuterium from the unirradiated volume to the irradiation zone. Possible reasons for different behavior of the implanted deuterium in different materials will be briefly discussed.

  15. Crack initiation and crack growth behavior of carbon and low-alloy steels

    SciTech Connect

    Gavenda, D.J.; Luebbers, P.R.; Chopra, O.K.

    1997-01-01

    Section III of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. These curves were based on tests of smooth polished specimens at room temperature in air. The effects of reactor coolant environments are not explicitly addressed by the Code design curves, but recent test data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be a factor of {approx}70 shorter than in air. Results of fatigue tests that examine the influence of reactor environment on crack imitation and crack growth of carbon and low-alloy steels are presented. Crack lengths as a function of fatigue cycles were determined in air by a surface replication technique, and in water by block loading that leaves marks on the fracture surface. Decreases in fatigue life of low-alloy steels in high-dissolved-oxygen (DO) water are primarily caused by the effects of environment during early stages of fatigue damage, i.e., growth of short cracks <100 {micro}m in depth. For crack sizes of >100 {micro}m, crack growth rates in high-DO water are higher than in air by one order of magnitude. The effects of LWR environments on growth of short cracks are discussed.

  16. Application of pressurized sample preparation methods for the analysis of steels and copper alloys.

    PubMed

    Borszéki, J; Halmos, P; Gegus, E; Kárpáti, P

    1994-07-01

    Pressurized sample preparation devices (High Pressure Asher, Pressurized Microwave Digestion system, compared with a PTFE decomposition vessel) were used to dissolve certified metal alloy samples (steel, copper) for ICP analysis. Based on the results of the analysis it was established that both up-to-date devices can be advantageously applied to quickly and quantitatively dissolve metal alloy samples. To dissolve the samples, two different kinds of acid mixtures (A: nitric and hydrochloric acid; B: nitric and hydrochloric and sulphuric and phosphoric acid) were used. The sample preparation is simpler and less time-consuming than the earlier commonly used methods, sample loss and degree of contamination are also reduced. Steel samples containing tungsten, titanium and niobium (less than 0.5%) can only be analyzed using a mixture of the four acids. By dissolving steel samples in the nitric and hydrochloric acid mixture, the concentration of their most common elements (Cr, Ni, Mn, V, Cu) as well as their S and P content can be determined. Copper alloy samples can be dissolved quickly by the pressurized microwave decomposition device using hydrochloric acid and diluted (1:1) nitric acid. PMID:18966041

  17. Microstructural Characterization and Mechanical Performance of Hot Work Tool Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Holzweissig, Martin Joachim; Taube, Alexander; Brenne, Florian; Schaper, Mirko; Niendorf, Thomas

    2015-04-01

    Microstructural characterization of hot work tool steel processed by selective laser melting was carried out. The findings shed light on the interrelationship between processing parameters and the microstructural evolution. It was found that the microstructure after layer-wise processing partially consists of metastable-retained austenite which transforms to martensite in a subsequent tensile test. This improves the mechanical properties of the hot work tool steel enabling direct application.

  18. Alloy 31, a new 6 moly stainless steel with improved corrosion resistance in seawater

    SciTech Connect

    Jasner, M.; Heubner, U.

    1995-10-01

    Alloy 31--UNS N08031--31Ni-27Cr-6.5Mo-1.2Cu-0.2N-balance iron--is an advanced 6 Mo stainless steel with increased chromium and nickel, contents for seawater service. In hot seawater the pitting potential of alloy 31 remains high up to 90 C (194 F). Investigations of resistance to crevice corrosion in real piping systems in natural seawater, both North Sea and Baltic Sea, show that the threshold conditions for alloy 31 in chlorinated seawater (North Sea) are at 40 C and 1 ppm chlorine well superior to the 6 Mo stainless grades being currently in use. In addition, alloy 31 shows an excellent resistance to corrosion versus both hot reducing media (e.g. H{sub 2}SO{sub 4}) and hot oxidizing media (e.g. HNO{sub 3}). The combination of high resistance to localized corrosion vs. hot chloride-bearing cooling waters including seawater and aggressive oxidizing and reducing hot corrosive media is a unique feature of alloy 31. Alloy 31 is recommended for the construction of heat exchangers, process coolers and piping systems. The material is supplied in a number of semifinished products such as seamless and welded pipes, fittings, flanges, forged bars, plate, sheet, strip, wire and prefabricated piping systems.

  19. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment

    NASA Astrophysics Data System (ADS)

    Xu, Lining; Wang, Bei; Zhu, Jinyang; Li, Wei; Zheng, Ziyi

    2016-08-01

    Low-Cr alloy steel demonstrates lower corrosion rate than does C steel in a high-temperature and high-pressure CO2-containing environment. This study aimed to clarify the role of the Cr content in mitigating corrosion and reports the performance of 1%Cr, 2%Cr, 3%Cr, 4%Cr, 5%Cr, and 6.5%Cr steels. The results show that low-Cr alloy steel in CO2 at 80 °C and 0.8 MPa possesses spontaneous prepassivation characteristics when the Cr content is 3% or higher. Furthermore, the formation and peel-off of a prepassivation film on 3%Cr-6.5%Cr steels surfaces during polarization demonstrate that adequate amount of Cr in the steel substrate can cause protective layer. The main component of prepassivation film on 3%Cr steel is Cr(OH)3. Thus, the role of Cr is revealed. An adequate amount of Cr in the steel substrate causes the formation of protective Cr(OH)3 layer, which helps low-Cr steel to possess prepassivation characteristics. Prepassivation is the reason why low-Cr steel has a lower corrosion rate than C steel.

  20. ATR-A1 irradiation experiment on vanadium alloys and low activation steels

    SciTech Connect

    Tasi, H.; Strain, R.V.; Gomes, I.; Hins, A.G.; Smith, D.L.

    1996-04-01

    To study the mechanical properties of vanadium alloys under neutron irradiation at low temperatures, an experiment was designed and constructed for irradiation in the Advanced Test Reactor (ATR). The experiment contained Charpy, tensile, compact tension, TEM, and creep specimens of vanadium alloys. It also contained limited low-activation ferritic steel specimens as part of the collaborative agreement with Monbusho of Japan. The design irradiation temperatures for the vanadium alloy specimens in the experiment are {approx}200 and 300{degrees}C, achieved with passive gap-gap sizing and fill gas blending. To mitigate vanadium-to-chromium transmutation from the thermal neutron flux, the test specimens are contained inside gadolinium flux filters. All specimens are lithium-bonded. The irradiation started in Cycle 108A (December 3, 1995) and is expected to have a duration of three ATR cycles and a peak influence of 4.4 dpa.

  1. The microstructural, mechanical, and fracture properties of austenitic stainless steel alloyed with gallium

    NASA Astrophysics Data System (ADS)

    Kolman, D. G.; Bingert, J. F.; Field, R. D.

    2004-11-01

    The mechanical and fracture properties of austenitic stainless steels (SSs) alloyed with gallium require assessment in order to determine the likelihood of premature storage-container failure following Ga uptake. AISI 304 L SS was cast with 1, 3, 6, 9, and 12 wt pct Ga. Increased Ga concentration promoted duplex microstructure formation with the ferritic phase having a nearly identical composition to the austenitic phase. Room-temperature tests indicated that small additions of Ga (less than 3 wt pct) were beneficial to the mechanical behavior of 304 L SS but that 12 wt pct Ga resulted in a 95 pct loss in ductility. Small additions of Ga are beneficial to the cracking resistance of stainless steel. Elastic-plastic fracture mechanics analysis indicated that 3 wt pct Ga alloys showed the greatest resistance to crack initiation and propagation as measured by fatigue crack growth rate, fracture toughness, and tearing modulus. The 12 wt pct Ga alloys were least resistant to crack initiation and propagation and these alloys primarily failed by transgranular cleavage. It is hypothesized that Ga metal embrittlement is partially responsible for increased embrittlement.

  2. Alloying effect of Ni and Cr on irradiated microstructural evolution of type 304 stainless steels

    NASA Astrophysics Data System (ADS)

    Tan, L.; Busby, J. T.

    2013-11-01

    Life extension of the existing nuclear power plants imposes significant challenges to core structural materials that suffer increased fluences. This paper presents the microstructural evolution of a type 304 stainless steel and its variants alloyed with extra Ni and Cr under neutron irradiation at ˜320 °C for up to 10.2 dpa. Similar to the reported data of type 304 variants, a large amount of Frank loops, ultrafine G-phase/M23C6 particles, and limited amount of cavities were observed in the irradiated samples. The irradiation promoted the growth of pre-existing M23C6 at grain boundaries and resulted in some phase transformation to CrC in the alloy with both extra Ni and Cr. A new type of ultrafine precipitates, possibly (Ti,Cr)N, was observed in all the samples, and its amount was increased by the irradiation. Additionally, α-ferrite was observed in the type 304 steel but not in the Ni or Ni + Cr alloyed variants. The effect of Ni and Cr alloying on the microstructural evolution is discussed.

  3. Structure and mechanical properties of the three-layer material based on a vanadium alloy and corrosion-resistant steel

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rozhnov, A. B.; Nechaikina, T. A.; Rogachev, S. O.; Zavodchikov, S. Yu.; Khatkevich, V. M.

    2014-10-01

    The quality of three-layer pipes has been studied; they are manufactured by hot pressing of a three-layer assembly of tubular billets followed by forging and cold rolling. The operating core is made from a V-4Ti-4Cr alloy. The protective claddings are made from corrosion-resistant steels of two grades, 08Kh17T and 20Kh13. The results of investigation into the structure and microhardness of the junction zone of steel and the vanadium alloy, which includes a contact zone and a transition diffusion layer, are reported. The 08Kh17T steel is shown to be a preferred cladding material.

  4. A Micro-Alloyed Ferritic Steel Strengthened by Nanoscale Precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-08-04

    A high strength ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of grains. The dual precipitate structure of finely dispersive TiC precipitates in the matrix and coarse M23C6 at grain boundaries provides combined matrix and grain boundary strengthening. The calculated amount of precipitation strengthening by the carbides was approximately 450 ~ 630 MPa, depending on the average size of nanoscale precipitates. This value is two or three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, espectively, with increasing tensile strain from 5.5% to 22%. The effect of the particle size, particle distribution and intrinsic particle strength have been investigated through dislocation dynamics (DD) simulations and the relationship for resolved shear stress for single crystal under this condition has been presented using simulation data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery as well as annihilation of dislocations. The DD results also show that strengthening is not only a function of the density of the nano-scale precipitates but also of their size.

  5. Crack propagation in stainless steels and nickel base alloys in a commercial operating BWR

    SciTech Connect

    Jenssen, A.; Morin, U.; Bengtsson, B.; Jansson, C.

    1995-12-31

    Crack propagation was investigated to study critical stress intensity factors for intergranular stress corrosion cracking (IGSCC), and crack growth rates in various materials. Modified bolt loaded compact tension (CT) specimens were exposed to BWR normal water chemistry (NWC) in a commercially operating BWR. The test facility was a pressure vessel, originally designed for high temperature magnetite filters. Stainless steels (SS) of Types 304 SS and 316 SS were included in the test matrix, as well as the Ni base weld materials alloys 82 and 182. The SS were investigated both in sensitized and in cold worked condition. For alloy 182 various parameters were studied, such as the effect of the carbon stabilization parameter, and the as-welded condition versus a post weld heat treatment (PWHT). Crack growth was measured annually, during the normal outages, by an optical microscope. The results were evaluated as crack growth rate as a function of stress intensity. A few specimens have been removed from testing for fractographic examination. Most of the specimens were exposed to NWC for more than 30,000 hours. Alloy 82 in as welded condition was found to be susceptible to IGSCC, at least at stress intensities above 30 MPa{radical}m. For alloy 182, in as welded condition, significant crack growth was detected in all specimens. No beneficial effect of the carbon stabilization parameter could be found. PWHT had a beneficial effect on the IGSCC susceptibility of alloy 182, and at stress intensities below 30 MPa{radical}m the crack growth rates were one to two orders of magnitude lower, compared to alloy 182 in as welded condition. As expected, an increasing susceptibility to IGSCC with increasing degree of cold work was found for stainless steel. At 5% cold work Type 304 SS cracked at a higher rate than Type 316NG with the same degree of cold work. At 20% cold work Type 304 SS and Type 316NG cracked at essentially the same rate.

  6. Thermochemical Analysis of Phases Formed at the Interface of a Mg alloy-Ni-plated Steel Joint during Laser Brazing

    NASA Astrophysics Data System (ADS)

    Nasiri, Ali M.; Chartrand, Patrice; Weckman, David C.; Zhou, Norman Y.

    2013-04-01

    The thermodynamic stability of precipitated phases at the steel-Ni-Mg alloy interface during laser brazing of Ni-plated steel to AZ31B magnesium sheet using AZ92 magnesium alloy filler wire has been evaluated using FactSage thermochemical software. Assuming local chemical equilibrium at the interface, the chemical activity-temperature-composition relationships of intermetallic compounds that might form in the steel-Ni interlayer-AZ92 magnesium alloy system in the temperature range of 873 K to 1373 K (600 °C to 1100 °C) were estimated using the Equilib module of FactSage. The results provided better understanding of the phases that might form at the interface of the dissimilar metal joints during the laser brazing process. The addition of a Ni interlayer between the steel and the Mg brazing alloy was predicted to result in the formation of the AlNi, Mg2Ni, and Al3Ni2 intermetallic compounds at the interface, depending on the local maximum temperature. This was confirmed experimentally by laser brazing of Ni electro-plated steel to AZ31B-H24 magnesium alloy using AZ92 magnesium alloy filler wire. As predicted, the formation of just AlNi and Mg2Ni from a monotectic and eutectic reaction, respectively, was observed near the interface.

  7. Wear Evaluation of AISI 4140 Alloy Steel with WC/C Lamellar Coatings Sliding Against EN 8 Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Kadam, Nikhil Rajendra; Karthikeyan, Ganesarethinam

    2016-06-01

    The purpose of the experiments in this paper is to use the Taguchi methods to investigate the wear of WC/C coated nitrided AISI 4140 alloy steel. A study of lamellar WC/C coating which were deposited by a physical vapor deposition on nitrided AISI 4140 alloy steel. The investigation includes wear evaluation using Pin-on-disk configuration. When WC/C coated AISI 4140 alloy steel slides against EN 8 steel, it was found that carbon-rich coatings show much lower wear of the countersurface than nitrogen-rich coatings. The results were correlated with the properties determined from tribological and mechanical characterization, therefore by probably selecting the proper processing parameters the deposition of WC/C coating results in decreasing the wear rate of the substrate which shows a potential for tribological application.

  8. Manufacture of Alumina-Forming Austenitic Steel Alloys by Conventional Casting and Hot-Working Methods

    SciTech Connect

    Brady, M.P.; Yamamoto, Y.; Magee, J.H.

    2009-03-10

    Oak Ridge National Laboratory (ORNL) and Carpenter Technology Corporation (CarTech) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation Program to explore the feasibility for scale up of developmental ORNL alumina-forming austenitic (AFA) stainless steels by conventional casting and rolling techniques. CarTech successfully vacuum melted 301b heats of four AFA alloy compositions in the range of Fe-(20-25)Ni-(12-14)Cr-(3-4)Al-(l-2.5)Nb wt.% base. Conventional hot/cold rolling was used to produce 0.5-inch thick plate and 0.1-inch thick sheet product. ORNL subsequently successfully rolled the 0.1-inch sheet to 4 mil thick foil. Long-term oxidation studies of the plate form material were initiated at 650, 700, and 800 C in air with 10 volume percent water vapor. Preliminary results indicated that the alloys exhibit comparable (good) oxidation resistance to ORNL laboratory scale AFA alloy arc casting previously evaluated. The sheet and foil material will be used in ongoing evaluation efforts for oxidation and creep resistance under related CRADAs with two gas turbine engine manufacturers. This work will be directed to evaluation of AFA alloys for use in gas turbine recuperators to permit higher-temperature operating conditions for improved efficiencies and reduced environmental emissions. AFA alloy properties to date have been obtained from small laboratory scale arc-castings made at ORNL. The goal of the ORNL-CarTech CRADA was to establish the viability for producing plate, sheet and foil of the AFA alloys by conventional casting and hot working approaches as a first step towards scale up and commercialization of the AFA alloys. The AFA alloy produced under this effort will then be evaluated in related CRADAs with two gas turbine engine manufacturers for gas turbine recuperator applications.

  9. A quantitative method to estimate high gloss polished tool steel surfaces

    NASA Astrophysics Data System (ADS)

    Rebeggiani, S.; Rosén, B.-G.; Sandberg, A.

    2011-08-01

    Visual estimations are today the most common way to assess the surface quality of moulds and dies; a method that are both subjective and, with today's high demands on surfaces, hardly usable to distinguish between the finest surface qualities. Instead a method based on non-contact 3D-surface texture analysis is suggested. Several types of tool steel samples, manually as well as machine polished, were analysed to study different types of surface defects such as pitting, orange peel and outwardly features. The classification of the defect structures serves as a catalogue where known defects are described. Suggestions of different levels of 'high surface quality' defined in numerical values adapted to high gloss polished tool steel surfaces are presented. The final goal is to develop a new manual that can work as a 'standard' for estimations of tool steel surfaces for steel producers, mould makers, polishers etc.

  10. Bainitic stabilization of austenite in low alloy sheet steels

    NASA Astrophysics Data System (ADS)

    Brandt, Mitchell L.

    The stabilization of retained austenite in 'triple phase' ferrite/bainite/austenite sheet steels by isothermal bainite transformation after intercritical annealing has been studied in 0.27C-1.5Si steels with 0.8 to 2.4Mn. Dilatometric studies show that cooling rates comparable to CAPL processing result in approximately 30% conversion of austenite to epitaxial ferrite, but the reaction can be suppressed by the faster cooling rate of salt bath quenching. Measured isothermal transformation kinetics at 350 to 450sp°C shows a maximum overall rate near 400sp°C. X-ray diffraction shows that the amount of austenite retained from 400sp°C treatment peaks at 3 minutes but the carbon content increases monotonically to a saturation level. The stability of austenite in this type of steel has been quantified for the first time by direct measurement of the characteristic Msbsps{sigma} temperature. With variations in processing conditions and test temperatures, the tensile uniform ductility has been correlated with the amount and stability of retained austenite, while maintaining a constant 3% flow of 83 ksi. Consistent with previous transformations plasticity studies an optimal austenite stability is found at approximately 10 K above the Msbsps{sigma} temperature, demonstrating a maximum uniform ductility of 44% for an austenite content of 16%. Correlations indicate that desired uniform ductility levels of 20 to 25% could be achieved with only approximately 5% austenite if stability is optimized by placing Msbsps{sigma} 10 K below ambient temperature. Measured uniform ductility in plane strain tension shows similar trends with processing conditions, but models predict that stress state effects will shift the Msbsps{sigma} temperature approximately 5 K higher than that for uniaxial tension. The measured dependence of Msbsps{sigma} on austenite composition and particle size has been modeled via heterogeneous nucleation theory. The composition dependence is consistent with

  11. Creep deformation modeling of a tool steel with a tempered martensitic structure used for extrusion dies

    NASA Astrophysics Data System (ADS)

    Reggiani, Barbara; Donati, Lorenzo; Tomesani, Luca

    2011-05-01

    Aim of an extrusion die is to allow the production of the profile with the required dimension tolerances and quality level. One of the main impediment to achieve this aim could be an excessive die deformation due to the high cyclic loads and temperatures acting on the die during the extrusion process. In order to investigate the mechanisms that influence the die deformation, a physical experiment reproducing the thermo-mechanical conditions of a die was performed on a martensitic tool steel used for extrusion tools (AISI H11). The design of experiment consisted of 4 levels of temperature, 3 levels of stress and 3 types of load, i.e. pure creep, pure fatigue and creep-fatigue. In all cases, the same pattern of the mandrel displacement-time curve was found consisting of 3 stages as those typical of the strain evolution in a standard creep test with a marked primary phase. Thus, with the aim to define an easy-applicable equation to estimate the die deformation, the time hardening creep law was chosen. In order to obtain the temperature gradient within the specimen coupled thermo-electric simulations were previously performed. The nodal temperature have been then imported within the structural model and the mechanical properties assigned to the each element as a function of these values. Coefficients of the time-hardening law were optimized, for each testing condition, on the basis of experimental data starting from values for similar alloys found in literature. The values found were validated against additional experimental data performed with different specimen geometries. A good average agreement was found between experimental and numerical results.

  12. Alloy Design, Combinatorial Synthesis, and Microstructure-Property Relations for Low-Density Fe-Mn-Al-C Austenitic Steels

    NASA Astrophysics Data System (ADS)

    Raabe, D.; Springer, H.; Gutierrez-Urrutia, I.; Roters, F.; Bausch, M.; Seol, J.-B.; Koyama, M.; Choi, P.-P.; Tsuzaki, K.

    2014-09-01

    We present recent developments in the field of austenitic steels with up to 18% reduced mass density. The alloys are based on the Fe-Mn-Al-C system. Here, two steel types are addressed. The first one is a class of low-density twinning-induced plasticity or single phase austenitic TWIP (SIMPLEX) steels with 25-30 wt.% Mn and <4-5 wt.% Al or even <8 wt.% Al when naturally aged. The second one is a class of κ-carbide strengthened austenitic steels with even higher Al content. Here, κ-carbides form either at 500-600°C or even during quenching for >10 wt.% Al. Three topics are addressed in more detail, namely, the combinatorial bulk high-throughput design of a wide range of corresponding alloy variants, the development of microstructure-property relations for such steels, and their susceptibility to hydrogen embrittlement.

  13. Fatigue crack propagation in carburized high alloy bearing steels

    NASA Astrophysics Data System (ADS)

    Averbach, B. L.; Lou, Bingzhe; Pearson, P. K.; Fairchild, R. E.; Bamberger, E. N.

    1985-07-01

    Fatigue cracks were propagated through carburized cases in M-50NiL (0.1 C,4 Mo, 4 Cr, 1.3 V, 3.5 Ni) and CBS-1000M (0.1 C, 4.5 Mo, 1 Cr, 0.5 V, 3 Ni) steels at constant stress intensity ranges, ΔK, and at a constant cyclic peak load. Residual compressive stresses of the order of 140 MPa (20 Ksi) were developed in the M-50NiL cases, and in tests carried out at constant ΔK values it was observed that the fatigue crack propagation rates, da/dN, slowed significantly. In some tests, at constant peak loads, cracks were stopped in regions with high compressive stresses. The residual stresses in the cases in CBS-1000M steel were predominantly tensile, probably because of the presence of high retained austenite contents, and da/dN was accelerated in these cases. The effects of residual stress on the fatigue crack propagation rates are interpreted in terms of a pinched clothespin model in which the residual stresses introduce an internal stress intensity, Ki where Ki, = σid{i/1/2} (σi = internal stress, di = characteristic distance associated with the internal stress distribution). The effective stress intensity becomes Ke = Ka + Ki where Ka is the applied stress intensity. Values of Ki were calculated as a function of distance from the surface using experimental measurements of σi and a value of di = 11 mm (0.43 inch). The resultant values of Ke were taken to be equivalent to effective ΔK values, and da/dN was determined at each point from experimental measurements of fatigue crack propagation obtained separately for the case and core materials. A reasonably good fit was obtained with data for crack growth at a constant ΔK and at a constant cyclic peak load. The carburized case depths were approximately 4 mm, and the possible effects associated with the propagation of short cracks were considered. The major effects were observed at crack lengths of about 2 mm, but the contributions of short crack phenomena were considered to be small in these experiments, since the

  14. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    NASA Astrophysics Data System (ADS)

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  15. Microstructural model for hot strip rolling of high-strength low-alloy steels

    SciTech Connect

    Militzer, M.; Hawbolt, E.B.; Meadowcroft, T.R.

    2000-04-01

    The microstructural evolution during hot-strip rolling has been investigated in four commercial high-strength low-alloy (HSLA) steels and compared to that of a plain, low-carbon steel. The recrystallization rates decrease as the Nb microalloying content increases, leading to an increased potential to accumulate retained strain during the final rolling passes. The final microstructure and properties of the hot band primarily depend on the austenite decomposition and precipitation during run-out table cooling and coiling. A combined transformation-ferrite-grain-size model, which was developed for plain, low-carbon steels, can be applied to HSLA steels with some minor modifications. The effect of rolling under no-recrystallization conditions (controlled rolling) on the transformation kinetics and ferrite grain refinement has been evaluated for the Nb-containing steels. Precipitation of carbides, nitrides, and/or carbonitrides takes place primarily during coiling, and particle coarsening controls the associated strengthening effect. The microstructural model has been verified by comparison to structures produced in industrial coil samples.

  16. SECM Study of Effect of Chromium Content on the Localized Corrosion Behavior of Low-Alloy Steels in Chloride Environment

    NASA Astrophysics Data System (ADS)

    Indira, K.; Nishimura, T.

    2016-08-01

    This paper investigates the effect of chromium (Cr) content (0, 1, 3 and 5% Cr) in epoxy-coated alloy steel against corrosion using in situ electrochemical techniques such as EIS and SECM in a 3% NaCl solution. The EIS results revealed that the epoxy-coated Cr steel exhibited higher impedance values than carbon steel, which is attributed to the greater resistance of Cr steel toward corrosion. Based on the cyclic voltammogram results, the tip potentials were set at -0.7, 0.04 and 0.60 V for determining the concentration of dissolved oxygen at cathodic region, and oxidation of Cr2+ and Fe2+ at anodic region, respectively. The SECM measurements showed that, the tip current in the anodic region has decreased with increase in Cr content of the sample, which indicates that the oxidation of Fe2+ and Cr2+ decreases (corrosion is reduced) with the increase in Cr content of the steel. Besides, 5% Cr steel can maintain the highest corrosion resistance, and 1 and 3% Cr steels have higher corrosion resistance than the 0% Cr steel. This higher corrosion resistance of Cr steel samples could be due to the formation of Cr-rich hydro-oxide layers [Cr(OH)3 as a corrosion product] on the surface of the samples. Thus, the epoxy-coated Cr alloy steel has greater corrosion resistance in a chloride-containing environment than the carbon steel. Hence, epoxy-coated Cr alloy steel can be successfully used as a construction material in structures.

  17. An empirical approach to strain to fracture of two-ductile-phase alloys. [Ti-Mn alloys and ferrite-martensite steels

    SciTech Connect

    Fan, Z.; Miodownik, A.P. )

    1993-04-15

    Two-ductile-phase alloys refer to the alloys comprising two phases which are plastically deformable under applied stress, for example, [alpha]-[beta] brasses, [alpha]-[beta] Ti-alloys and dual-phase steels. As a group, two-ductile-phase alloys offer an excellent combination of high strength, good ductility and promising fracture toughness. In this paper, the authors present an empirical approach to the strain to fracture of two-ductile-phase alloys, based on the microstructural characterization method developed by Fan et al. The proposed approach can predict the strain to fracture of two-ductile-phase alloys in terms of the strains to fracture of the constituent phases and the microstructural parameters, such as volume fraction, contiguity and grain size of each constituent phase. The predictions by the present approach will be compared with the experimental results in [alpha]-[beta] Ti-Mn alloys and ferrite-martensite dual-phase steels drawn from the literature. In addition, the effect of relative grain size (the grain size ratio) on the strain to fracture of two-ductile-phase alloys will be discussed.

  18. Alternative Fabrication Routes toward Oxide-Dispersion-Strengthened Steels and Model Alloys

    NASA Astrophysics Data System (ADS)

    Bergner, Frank; Hilger, Isabell; Virta, Jouko; Lagerbom, Juha; Gerbeth, Gunter; Connolly, Sarah; Hong, Zuliang; Grant, Patrick S.; Weissgärber, Thomas

    2016-07-01

    The standard powder metallurgy (PM) route for the fabrication of oxide-dispersion-strengthened (ODS) steels involves gas atomization to produce a prealloyed powder, mechanical alloying (MA) with fine oxide powders, consolidation, and finally thermal/thermomechanical treatment (TMT). It is well established that ODS steels with superior property combinations, for example, creep and tensile strength, can be produced by this PM/MA route. However, the fabrication process is complex and expensive, and the fitness for scaling up to the industrial scale is limited. At the laboratory scale, production of small amounts of well-controlled model systems continues to be desirable for specific purposes, such as modeling-oriented experiments. Thus, from the laboratory to industrial application, there is growing interest in complementary or alternative fabrication routes for ODS steels and related model systems, which offer a different balance of cost, convenience, properties, and scalability. This article reviews the state of the art in ODS alloy fabrication and identifies promising new routes toward ODS steels. The PM/AM route for the fabrication of ODS steels is also described, as it is the current default process. Hybrid routes that comprise aspects of both the PM route and more radical liquid metal (LM) routes are suggested to be promising approaches for larger volumes and higher throughput of fabricated material. Although similar uniformity and refinement of the critical nanometer-sized oxide particles has not yet been demonstrated, ongoing innovations in the LM route are described, along with recent encouraging preliminary results for both extrinsic nano-oxide additions and intrinsic nano-oxide formation in variants of the LM route. Finally, physicochemical methods such as ion beam synthesis are shown to offer interesting perspectives for the fabrication of model systems. As well as literature sources, examples of progress in the authors' groups are also highlighted.

  19. Mechanically Alloyed-Oxide Dispersion Strengthened Steels for Use in Space Nuclear Power Systems

    NASA Astrophysics Data System (ADS)

    El-Genk, Mohamed S.; Tournier, Jean-Michel

    2004-02-01

    The mechanical and thermo-physical properties of Mechanically Alloyed (MA)-Oxide Dispersion Strengthened (ODS) steels are reviewed and their potential for use in space nuclear reactor power systems is examined. The three MA-ODS alloys examined are Inconel MA-ODS754 (77.55Ni, 20Cr, 1Fe, 0.5Ti, 0.3Al, 0.05C, and 0.6Y2O3), Incoloy MA-ODS956 (74.45Fe, 20Cr, 4.5Al, 0.5Ti, 0.05C, 0.5Y2O3), and Incoloy MA-ODS957 (84.55Fe, 14Cr, 0.3Mo, 0.9Ti, 0.25Y2O3). The major advantages of these alloys are: (a) their strength at high temperatures (>1000 K) is relatively higher and decreases slower with temperature than niobium (Nb) and molybdenum (Mo) refractory alloys; (b) they are relatively lightweight and less expensive; (c) they have been shown to experience low swelling and embrittlement with exposure to high-energy neutrons (> 0.1 MeV) up to a fluence of 1023 n/cm2; and (d) their high resistance to oxidation and nitration at high temperatures, which simplifies handling and assembly. These MS-ODS alloys are also lighter and much stronger than 316-stainless steel and super-alloys such as Inconel 601, Haynes 25, and Hastalloy-X at moderately high temperatures (688-1000 K). The little data available on the compatibility of the MA-ODS alloys with alkali liquid metals up to 1100 K are encouraging, however, additional tests at typical operation temperatures (1000-1400 K) in liquid metal cooled and alkali metal heat pipe-cooled space nuclear reactors are needed. The anisotropy of the MA-ODS alloys when cold worked, and in particularly when rolled into tubes, should not hinder their use in space nuclear power systems, in which the operation pressure is either near atmospheric or as high as 2 MPa.

  20. Mechanically Alloyed-Oxide Dispersion Strengthened Steels for Use in Space Nuclear Power Systems

    SciTech Connect

    El-Genk, Mohamed S.; Tournier, Jean-Michel

    2004-02-04

    The mechanical and thermo-physical properties of Mechanically Alloyed (MA)-Oxide Dispersion Strengthened (ODS) steels are reviewed and their potential for use in space nuclear reactor power systems is examined. The three MA-ODS alloys examined are Inconel MA-ODS754 (77.55Ni, 20Cr, 1Fe, 0.5Ti, 0.3Al, 0.05C, and 0.6Y2O3), Incoloy MA-ODS956 (74.45Fe, 20Cr, 4.5Al, 0.5Ti, 0.05C, 0.5Y2O3), and Incoloy MA-ODS957 (84.55Fe, 14Cr, 0.3Mo, 0.9Ti, 0.25Y2O3). The major advantages of these alloys are: (a) their strength at high temperatures (>1000 K) is relatively higher and decreases slower with temperature than niobium (Nb) and molybdenum (Mo) refractory alloys; (b) they are relatively lightweight and less expensive; (c) they have been shown to experience low swelling and embrittlement with exposure to high-energy neutrons (> 0.1 MeV) up to a fluence of 1023 n/cm2; and (d) their high resistance to oxidation and nitration at high temperatures, which simplifies handling and assembly. These MS-ODS alloys are also lighter and much stronger than 316-stainless steel and super-alloys such as Inconel 601, Haynes 25, and Hastalloy-X at moderately high temperatures (688-1000 K). The little data available on the compatibility of the MA-ODS alloys with alkali liquid metals up to 1100 K are encouraging, however, additional tests at typical operation temperatures (1000-1400 K) in liquid metal cooled and alkali metal heat pipe-cooled space nuclear reactors are needed. The anisotropy of the MA-ODS alloys when cold worked, and in particularly when rolled into tubes, should not hinder their use in space nuclear power systems, in which the operation pressure is either near atmospheric or as high as 2 MPa.

  1. Thermal Cycling of Yttria-Stabilized Zirconia-Coated Hot Work Tool Steel

    NASA Astrophysics Data System (ADS)

    Birol, Yucel

    2011-09-01

    Thermal fatigue performance of yttria-stabilized zirconia-coated hot work tool steel was investigated under conditions encountered by thixoforming dies in semi-solid processing of steels. The thermal barrier effect of the YSZ coating was evident from the relatively smaller and more uniform temperature gradients set up across the section of the sample, which in turn, had a direct impact on the magnitude of thermal stresses generated at the surface of the tool steel. In spite of some thermal expansion mismatch with the substrate tool steel and occasional discontinuous thermally grown oxides along the splat boundaries and between the BC and TC, the YSZ coating survived thermal cycling under steel thixoforming conditions for over 12,000 cycles with no evidence of debonding and spallation. This is a nearly ten-fold increase in thermal fatigue life with respect to the uncoated counterpart. An increasingly dense YSZ layer and the toughening linked with the tetragonal to monoclinic ZrO2 phase transformation are credited for the remarkable performance of the YSZ-coating. It is fair to conclude that the YSZ coating offers adequate protection for the underlying tool steel, which without YSZ coating, suffers severe oxidation after only several hundred cycles and extensive cracking after 1000 cycles.

  2. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  3. Characterization of Palladium and Palladium-Silver Alloy Layers on Stainless Steel Support

    NASA Astrophysics Data System (ADS)

    Katoh, Masahiro; Sondoh, Akira; Horikawa, Toshihide; Tomida, Tahei

    Pd and Pd/Ag layers were prepared by a technique of electroless plating on stainless steel supports. To form Pd/Ag layers, Pd layer was plated on an activated stainless steel (SS) sheet followed by Ag plating. The Pd/Ag-SS sheet composite was annealed at 873 K-973 K for 10 h -12 h in helium. Before annealing, the thickness of Pd layer and Ag layer on Pd/Ag-SS sheet composite was 7.6 μm and 1.9 μm, respectively. The formation of Pd/Ag alloy was observed on the SS sheet after annealing at 873 K for 12 h in helium. The ratios of Ag/(Pd+Ag) were 0.28 on the surface by XRF and 0.29 in the bulk by XPS. This result showed the formation of homogeneous Pd/Ag alloy on the SS sheet at that annealing condition. Helium permeances were measured at a pressure difference of 1 atm and room temperature. The permeances of porous stainless steel (PSS) tubes without and with 78 μm Pd layer were 100 m3/m2h and 0.35 m3/m2h, respectively. This result showed the obtained membrane was an almost dense membrane.

  4. Effects of alloying elements on carbon dioxide corrosion in 13% to 20% chromium-containing steels

    SciTech Connect

    Hara, T.; Asahi, H.; Kawakami, A.; Takahashi, A.

    2000-04-01

    Effects of alloying elements on corrosion rates were investigated for 13% to 20% chromium-containing steels in wet carbon dioxide (CO{sub 2}) environments without wet hydrogen sulfide (H{sub 2}S) gas at 150 C to 200 C. Results showed that a reduction in carbon content and an increase in chromium, molybdenum, and nickel content improved CO{sub 2} corrosion resistance. However, corrosion rate was independent of nitrogen content. The combined additions of nickel and copper greatly improved CO{sub 2} corrosion resistance. To satisfy the criteria in which the corrosion rates became < 0.1 mm/y, the nickel content should have been > 1% and copper > 0.5% at 10 C. This level of alloying corresponded to the reduction of the Cr + 1.6% Mo index value by {approximately}6%. In the case at 200 C, nickel content was required at > 4%, and copper content at > 1%. The reason for the improvement of CO{sub 2} corrosion resistance is thought to be the combined additions of nickel and copper that made the corrosion film more stable and more protective. The equation to be satisfied with a corrosion rate < 0.1 mm/y at 180 C in 0.02% C-containing steels was indicated as Cr + 1.6% Mo {ge} 19% (copper-free steels) and Cr + 1.6% Mo {ge} 13% (combined additions of nickel and copper).

  5. Phase chemistry and precipitation reactions in maraging steels: Part 3. Model alloys

    SciTech Connect

    Sha, W. .Department of Materials Science and Metallurgy); Cerezo, A.; Smith, G.D.W. . Department of Materials)

    1993-06-01

    This article describes studies of phase transformations during aging in a variety of model maraging steels. Atom-probe field-ion microscopy (APFIM) was the main research technique employed. Thermochemical calculation was also used during the course of the work. The composition and morphology of precipitates were compared in several maraging systems aged at different temperatures for different times to investigate the aging sequence. The APFIM results are compared with studies by other workers using different experimental techniques. In Fe-Ni(-Co)-Mo model alloys, [omega] phase and Fe[sub 7]Mo[sub 6] [mu] phase have been found to contribute to age hardening at different stages of aging; no evidence was found for the existence of Mo-rich clusters in the as-quenched Fe-Ni-Co-Mo alloy. In a high-Si Cr-containing steel, Ti[sub 6]Si[sub 7]Ni[sub 16]G phase and Ni[sub 3]Ti have been found to contribute to age hardening; reverted austenite was found after aging for 5 hours at 520 [degree]C. In a Mn-containing steel, Fe[sub 2]Mo Laves phase and a structurally uncertain phase with a composition of Fe[sub 45]Mn[sub 32]Co[sub 5]Mo[sub 19] have been found to contribute to age hardening.

  6. Study of electroless Ni-W-P alloy coating on martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Nikitasari, Arini; Mabruri, Efendi

    2016-04-01

    Electroless nickel phospor (Ni-P) is widely used in many industries due to their corrosion and wear resistance, coating uniformity, and ability to coat non-conductive surfaces. The unique properties of tungsten such as high hardness, higher melting point, lower coefficient of linear thermal expansion, and high tensile strength have created a lot of interest in developing ternary Ni-W-P alloys. This article presents the study of electroless Ni-W-P alloys coating using acid or alkaline bath on martensitic stainless steel. Nickel sulfate and sodium tungstate were used as nickel and tungsten sources, respectively, and sodium hypophosphite was used as a reducing agent. Acid or alkaline bath refer to bath pH condition was adjusted by adding sulfuric acid. Martensitic stainless steel was immersed in Ni-W-P bath for 15, 30, and 60 minutes. The substrate of martensitic stainless steel was subjected to pre-treatment (polishing and cleaning) and activation prior to electroless plating. The plating characteristics were investigated for concentration ratio of nickel and hypophosphite (1:3), sodium tungstate concentration 0,1 M, immersion time (15 min, 30 min, 60 min), and bath condition (acid, alkaline). The electroless Ni-W-P plating was heat treated at 400°C for 1 hour. Deposits were characterized using scanning electron microscope (SEM) and corrosion measurement system (CMS).

  7. Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel

    SciTech Connect

    Dehmolaei, R.; Shamanian, M. Kermanpur, A.

    2008-10-15

    In this study, dissimilar welds between HP heat-resistant steel and Incoloy 800 were made with four different filler materials including: 309 stainless steel and nickel-based Inconel 82, 182 and 617. The microstructure of the base metals, weld metals and their interfaces were characterized by utilizing optical and scanning electron microscopy. Grain boundaries migration in the weld metals was studied. It was found that the migration of grain boundaries in the Inconel 82 weld metal was very extensive. Precipitates of TiC and M{sub 23}C{sub 6} (M = Cr and Mo) in the Inconel 617 weld metal are identified. The necessary conditions for the formation of cracks close to the fusion line of the 309-HP joints are described. Furthermore unmixed zone near the fusion line between HP steel base metal and Inconel 82 weld metal is discussed. An epitaxial growth is characterized at the fusion line of the 309-Alloy 800 and Inconel 617-Alloy 800 joints.

  8. Thermal Diffusivity and Thermal Conductivity of Five Different Steel Alloys in the Solid and Liquid Phases

    NASA Astrophysics Data System (ADS)

    Wilthan, B.; Schützenhöfer, W.; Pottlacher, G.

    2015-08-01

    The need for characterization of thermophysical properties of steel and nickel-based alloys was addressed in the FFG-Bridge Project 810999 in cooperation with a partner from industry, Böhler Edelstahl GmbH & Co KG. To optimize numerical simulations of production processes, such as remelting or plastic deformation, additional, and more accurate data were necessary for the alloys under investigation. With a fast ohmic pulse heating circuit system, the temperature-dependent specific electrical resistivity, density, and specific heat capacity for a set of five high alloyed steels were measured. Hence, using the Wiedemann-Franz law with a Lorenz number of , the thermal diffusivity and thermal conductivity could be calculated for the solid and liquid phases up to temperatures of 2500 K. This experimental approach is limited by the following requirements for the specimens: they have to be electrically conducting, the melting point has to be high enough for the implemented pyrometric temperature measurement, and one has to be able to draw wires of the material. The latter restriction is technologically challenging with some of the materials being very brittle. For all samples, electrical and temperature signals are recorded and a fast shadowgraph method is used to measure the volume expansion. For each material under investigation, a set of data including the chemical composition, the density at room temperature, solidus and liquidus temperatures, and the change of enthalpy, resistivity, density, thermal conductivity, and thermal diffusivity as a function of temperature is reported.

  9. Oxidation of 316 stainless steel and other alloys in prototypic GCFR environments

    SciTech Connect

    Acharya, R.T.

    1980-05-01

    The oxidation behavior of type 316 stainless steel and candidate advanced alloys for the gas-cooled fast reactor (GCFR) is being investigated at General Atomic Company. The test program consists of oxidation tests in prototypic GCFR environments. Two tests have been completed to date and a third test is under way. The first test was performed in an environment containing a hydrogen/water ratio of 10. The oxidation behavior of all the alloys was good to excellent in this environment. Preferential oxidation of chromium was responsible for this behavior. The second test was performed in an environment containing a hydrogen/water ratio of 0.25, where both chromium and iron oxides are thermodynamically stable. Some of the alloys and some of the ribbed type 316 stainless steel test specimens showed unacceptable oxidation resistance in this environment. In the third test, presently under way, two different pretreatment procedures are being used to control the poor oxidation behavior observed in the second test. Early results show some degree of success.

  10. Laser surface alloying of carbon steel with Fe-Cr-Si[sub 3]N[sub 4] powders

    SciTech Connect

    Huang, C.C.; Tsai, W.T.; Lee, J.T. . Dept. of Materials Science and Engineering)

    1994-06-01

    Laser surface alloying (LSA) is a relatively new technique for producing a highly alloyed layer on metal surfaces. Surface failures such as corrosion and wear can be improved by modifying surface chemistry with LSA. It reduces the amount of scarce and costly alloying elements, while retaining the bulk properties of the substrate. The beneficial effect of nitrogen on enhancing mechanical properties and corrosion resistance, especially local corrosion, as compared with conventional austenitic stainless steels (SSs), has been reported. During the last decade, there have been intensive studies on introducing large amounts of nitrogen into the SSs. Mass alloying of nitrogen into SSs can be achieved by using techniques such as pressurized induction melting, plasma remelting, hot isostatic pressure (HIP) melting, and pressurized electroslag remelting (PESR). The PESR process in which nitrogen is added directly into the melt via a metal nitride addition has become commercially available. Whether surface modification of carbon steel with high nitrogen stainless steel is possible is of interest. In the present investigation, a technique used to produced a nitrogen-alloyed SS surface layer by laser melting the Fe-Cr-Si[sub 3]N[sub 4] powders on carbon steel is attempted. The chemical states and concentration of the alloying elements in the LSA layers are analyzed and presented.

  11. Characterization of neutron-irradiated ferritic model alloys and a RPV steel from combined APT, SANS, TEM and PAS analyses

    NASA Astrophysics Data System (ADS)

    Meslin, E.; Lambrecht, M.; Hernández-Mayoral, M.; Bergner, F.; Malerba, L.; Pareige, P.; Radiguet, B.; Barbu, A.; Gómez-Briceño, D.; Ulbricht, A.; Almazouzi, A.

    2010-11-01

    Understanding the behavior of reactor pressure vessel (RPV) steels under irradiation is a mandatory task that has to be elucidated in order to be able to operate safely a nuclear power plant or to extend its lifetime. To build up predictive tools, a substantial experimental data base is needed at the nanometre scale to extract quantitative information on neutron-irradiated materials and to validate the theoretical models. To reach this experimental goal, ferritic model alloys and French RPV steel were neutron irradiated in a test reactor at an irradiation flux of 9 × 10 17 nm -2 s, doses from 0.18 to 1.3 × 10 24 nm -2 and 300 °C. The main goal of this paper is to report the characterization of the radiation-induced microstructural change in the materials by using the state-of-the-art of characterization techniques available in Europe at the nanometre scale. Possibilities, limitations and complementarities of the techniques to each other are highlighted.

  12. Formation Mechanism of Spinel-Type Inclusions in High-Alloyed Stainless Steel Melts

    NASA Astrophysics Data System (ADS)

    Park, Joo Hyun

    2007-08-01

    Fundamental thermodynamics of the relationship between high-alloyed stainless steel melts (Fe-20 mass pct Cr-13 mass pct Ni-3 mass pct Si) and the inclusions were investigated. The formation mechanism of the inclusions containing the spinel crystals was developed based on the experimental results and from the compositions of the inclusions in the steel samples taken during plant operations. The molar content of alumina in the inclusions was found to be linearly proportional to the increase of aluminum content, indicating that the inclusions could contain alumina even with less than about 200 ppm aluminum in the steel melt, e.g., steel melts that were mainly deoxidized by silicon. Furthermore, the composition of the inclusions is shown to be a function of the activity of the deoxidizers such as aluminum and silicon in the steel melt. From the analysis of the plant samples, it was found that the contents of MgO and Al2O3 in the calcium silicate type inclusions increased continuously as the steel melt transfers from the argon oxygen decarburization (AOD) converter to the tundish. This composition change in the inclusions originated from the reduction of MgO and Al2O3 in the slags or refractories by silicon in the steel melt. Increases of MgO and Al2O3 contents were prominent in tundish samples, and thus, the spinel phase could be crystallized in the calcium silicate inclusion matrix in the tundish; and finally the spinel crystals grew during cooling of the steel melt through the continuous casting (CC) mold and in the slabs. On the other hand, manganese silicate type inclusions containing chromium oxide were observed after tapping of the molten steel to the ladle. The MnO and Cr2O3 in these inclusions was initially reduced by silicon in the steel melt in the ladle treatment (LT) process, followed by further reduction by aluminum through the LT to the CC mold. The fractions of inclusions containing spinel crystals in cast slabs were negligible at the alumina content of

  13. Mode III fatigue crack propagation in low alloy steel

    NASA Astrophysics Data System (ADS)

    Ritchie, R. O.; McClintock, F. A.; Nayeb-Hashemi, H.; Ritter, M. A.

    1982-01-01

    To provide a basis for estimating fatigue life in large rotating generator shafts subjected to transient oscillations, a study is made of fatigue crack propagation in Mode III (anti-plane shear) in torsionally-loaded spheroidized AISI4340 steel, and results compared to analogous behavior in Mode I. Torsional S/N curves, determined on smooth bars containing surface defects, showed results surprisingly close to expected unnotched Mode I data, with lifetime increasing from 104 cycles at nominal yield to 106 cycles at half yield. Fatigue crack growth rates in Mode III, measured on circumferentially-notched samples, were found to be slower than in Mode I, although still power-law related to the alternating stress intensity (△K III) for small-scale yielding. Mode III growth rates were only a small fraction (0.002 to 0.0005) of cyclic crack tip displacements (△CTD III) per cycle, in contrast to Mode I where the fraction was much larger (0.1 to 0.01). A micromechanical model for Mode III growth is proposed, where crack advance is considered to take place by a Mode II coalescence of cracks, initiated at inclusions ahead of the main crack front. This mechanism is consistent with the crack increment being a small fraction of △CTDIII per cycle.

  14. Critical Aspects of Alloying of Sintered Steels with Manganese

    NASA Astrophysics Data System (ADS)

    Hryha, Eduard; Dudrova, Eva; Nyborg, Lars

    2010-11-01

    This study examines the sintering behavior and properties of Fe-0.8Mn-0.5C manganese powder metallurgy steels. The study focuses on the influence of mode of alloying—admixing using either high-purity electrolytic manganese or medium carbon ferromanganese as well as the fully prealloying of water-atomized powder. Three main aspects were studied during the whole sintering process—microstructure development, interparticle necks evolution, and changes in the behavior of manganese carrier particles during both heating and sintering stages. The prealloyed powder shows considerable improvement in carbon homogenization and interparticle neck development in comparison with admixed materials. The first indication of pearlite for the fully prealloyed material was registered at ~1013 K (740 °C) in comparison with ~1098 K (825 °C) in the case of the admixed systems. The negative effect of the oxidized residuals of manganese carrier particles and high microstructure inhomogeneity, which is a characteristic feature of admixed systems, is reflected in the lower values of the mechanical properties. The worst results in this respect were obtained for the system admixed with electrolytic manganese because of more intensive manganese sublimation and resulting oxidation at lower temperatures. According to the results of X-ray photoelectron spectroscopy and high-resolution scanning electron microscopy and energy dispersive X-ray analyses, the observed high brittleness of admixed materials is connected with intergranular decohesion failure associated with manganese oxide formation on the grain boundaries.

  15. Microstructure design of low alloy transformation-induced plasticity assisted steels

    NASA Astrophysics Data System (ADS)

    Zhu, Ruixian

    The microstructure of low alloy Transformation Induced Plasticity (TRIP) assisted steels has been systematically varied through the combination of computational and experimental methodologies in order to enhance the mechanical performance and to fulfill the requirement of the next generation Advanced High Strength Steels (AHSS). The roles of microstructural parameters, such as phase constitutions, phase stability, and volume fractions on the strength-ductility combination have been revealed. Two model alloy compositions (i.e. Fe-1.5Mn-1.5Si-0.3C, and Fe-3Mn-1Si-0.3C in wt%, nominal composition) were studied. Multiphase microstructures including ferrite, bainite, retained austenite and martensite were obtained through conventional two step heat treatment (i.e. intercritical annealing-IA, and bainitic isothermal transformation-BIT). The effect of phase constitution on the mechanical properties was first characterized experimentally via systematically varying the volume fractions of these phases through computational thermodynamics. It was found that martensite was the main phase to deteriorate ductility, meanwhile the C/VA ratio (i.e. carbon content over the volume fraction of austenite) could be another indicator for the ductility of the multiphase microstructure. Following the microstructural characterization of the multiphase alloys, two microstructural design criteria (i.e. maximizing ferrite and austenite, suppressing athermal martensite) were proposed in order to optimize the corresponding mechanical performance. The volume fraction of ferrite was maximized during the IA with the help of computational thermodyanmics. On the other hand, it turned out theoretically that the martensite suppression could not be avoided on the low Mn contained alloy (i.e. Fe- 1.5Mn-1.5Si-0.3C). Nevertheless, the achieved combination of strength (~1300MPa true strength) and ductility (˜23% uniform elongation) on the low Mn alloy following the proposed design criteria fulfilled the

  16. Quantitative evaluation of the surface finish of high gloss polished tool steels

    NASA Astrophysics Data System (ADS)

    Rebeggiani, S.; Rosén, B.-G.

    2014-01-01

    Standardized procedures to measure and estimate surface qualities of moulds for injection moulding of plastic components do not exist. Instead, steel producers as well as polishers and mould-users need to rely on master plaques for tactile comparisons and/or their own visual estimations for surface quality controls. This paper presents an overview of various surface evaluation methods of steels, including existing standards and available surface metrology. A new method to evaluate high gloss polished tool steel surfaces, based on a three-dimensional non-contacting measurement technique, is presented. The suggested method is based on defect extraction, and should be useful for both specifications and quality controls. Included defects were found to be quality criteria for polished tool steel surfaces. The surface acceptance levels and defect classification are based on interviews and questionnaires, as well as literature studies and visual estimations of test samples made by experienced polishers.

  17. Changes of inclusion, texture and magnetic property of non-oriented Si steel treated by Ca alloy

    NASA Astrophysics Data System (ADS)

    Lv, X.; Zhang, F.; Chen, X.

    2015-04-01

    Based on the industrial production of non-oriented Si steel, Ca treatment by Ca alloy adding during the RH refining process was studied. The changes of inclusion, crystal texture and microstructure, and its effect on magnetic properties of final steel sheets were analyzed. The results showed that, in present work, Ca treatment can improve the texture proportion of {110} and {111} significantly, and the formation of MnS and AlN inclusions were restrained. Meanwhile, the recrystallization effects of hot rolled strip get bad and the fiber structure enhanced obviously. The grain size of finished steel sheets increased as the increase of Ca alloy adding amount quickly, and then decreased. Compared with the non-Ca treatment charge, the numbers of inclusions whose size below 1.0μm will decrease by 68.06%, 87.50% and 94.94%, the texture proportion of {110} and {111} was 30.3%, 39.1%, 17.6% and 2.8%, 5.5%, 20.6%, while the correspondent Ca alloy adding amount is 0.67 kg/t steel, 1.00 kg/t steel and 1.67 kg/t steel, respectively. In addition, the core loss gradually decreases to a stable level as the increasing of Ca added, and the magnetic induction decreases quickly after slow increasing, respectively. The optimal Ca treatment mode depends on the chemical compositions of steel grades.

  18. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    NASA Technical Reports Server (NTRS)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  19. Investigation on Tool Wear Rate for Modified and Unmodified Aluminium-Silicon Casting Alloy

    NASA Astrophysics Data System (ADS)

    Haque, M. M.; Khan, A. A.; Ismail, Ahmad F.

    This study demonstrates and explains the effect of strontium modification on machinability of aluminium-silicon eutectic (LM-6 type) alloy. This alloy is known to have many favourable features including weight to strength ratio, high corrosion resistance and excellent castability. However, normal unmodified LM-6 alloy has poor machinability, which reduces its applications range. In this work, various samples of LM-6 alloy were cast using sand and metallic chill mould with and without strontium addition. Machining on each cast product, was carried out using recommended cutting parameters for Al-Si alloys. Strontium modified samples have recorded a reduction in average flank wear, an increase in shear plane angles and a reduction in chip thickness. The main reason for this improvement is the refining effect of strontium, which reduces the size of the hard silicon particles. As a result, their abrasive action on the tool face has reduced a lot. Dramatic reductions in tool wear rate were recorded when the microstructures were refined. On the other hand, when no refinement of microstructure occurs, tool wear rate becomes high. Chip analysis showed that strontium modified sample produced a thinner chip thickness with a larger shear plane angle, requiring less cutting forces. The tool wear depends not only on the phases present in the work material, but also on their sizes and distribution over entire structure. Thus, strontium modification has better effect on machinability of die cast alloy compared to that of the sand cast LM-6 alloy.

  20. Surface Modification of Micro-Alloyed High-Strength Low-Alloy Steel by Controlled TIG Arcing Process

    NASA Astrophysics Data System (ADS)

    Ghosh, P. K.; Kumar, Ravindra

    2015-02-01

    Surface modification of micro-alloyed HSLA steel plate has been carried out by autogenous conventional and pulse current tungsten inert gas arcing (TIGA) processes at different welding parameters while the energy input was kept constant. At a given energy input the influence of pulse parameters on the characteristics of surface modification has been studied in case of employing single and multi-run procedure. The role of pulse parameters has been studied by considering their summarized influence defined by a factor Φ. The variation in Φ and pulse frequency has been found to significantly affect the thermal behavior of fusion and accordingly the width and penetration of the modified region along with its microstructure, hardness and wear characteristics. It is found that pulsed TIGA is relatively more advantageous over the conventional TIGA process, as it leads to higher hardness, improved wear resistance, and a better control over surface characteristics.

  1. The effect of microstructure and chromium alloying content to the corrosion resistance of low-alloy steel well tubing in seawater injection service

    SciTech Connect

    Nice, P.I.; Ueda, M.

    1998-12-31

    Failure analysis of corroded well tubing steel grade L-80, removed from three separate seawater injection wells on two of their operated fields has revealed the importance of steel microstructure and alloying chemistry. In the first seawater injection well, marked differences in the severity of the corrosion damage between individual tubing joints could be observed. In the other two seawater injection wells it was observed that one well tubing had suffered severe corrosion damage, whereas the other wells tubing had suffered no corrosion damage. This was despite the fact that these two wells were completed within three months of one another and received seawater through the same topside deaeration treatment facility. Analysis of these tubing steels chemistry and microstructure has revealed that the tubing steel containing a mixed microstructure of tempered martensite and bainite suffered severe corrosion damage. Similarly, the tubing steel with a tempered martensitic microstructure without chromium addition (< 0.1 wt%) also suffer severe corrosion damage. But, a tubing steel with the combination of a tempered martensitic microstructure and chromium content > 0.5 wt% suffered little or no corrosion damage. These findings stress the significant role that the microstructure and alloying chemistry play in enhancing the corrosion resistance performance of grade L-8O tubing steel for seawater injection service.

  2. Dynamic deformation and fragmentation response of maraging steel linear cellular alloy

    NASA Astrophysics Data System (ADS)

    Jakus, Adam E.; Fredenberg, David A.; McCoy, Tammy; Thadhani, Naresh; Cochran, Joe K.

    2012-03-01

    The dynamic deformation and fragmentation response of 25% dense 9-cell linear cellular alloy (LCA) made of unaged 250 maraging steel, fabricated using a direct reduction and extrusion technique, is investigated. Explicit finite element simulations were implemented using AUTODYN finite element code. The maraging steel properties were defined using a Johnson-Cook strength model with previously validated parameters. Rod-on-anvil impact tests were performed using the 7.6mm helium gas gun and the transient deformation and fragmentation response was recorded with highspeed imaging. Analysis of observed deformation states of specimens and finite element simulations reveal that in the case of the 9-cell LCA, dissipation of stress and strain occurs along the interior cell wells resulting in significant and ubiquitous buckling prior to confined fragmentation.

  3. Surface scanning techniques to locate and study defects in painted zinc and zinc alloy coated steels

    SciTech Connect

    Isaacs, H.S.; Aldykiewicz, A.J. Jr.; Thierry, D.; Simpson, T.C.

    1995-02-01

    Current density and impedance mapping measurements have been used to locate and monitor corrosion and defects on painted surfaces in solution. Measurements are reported for painted zinc and aluminum-zinc alloy coated steel surfaces. When scratched, current density mapping showed corrosion of the metal coating started at localized sites in both dilute chloride and sulfate solutions. Different scribing techniques were tested exposing only the metal coating and both the coating and the underlying steel. Effect of roll forming was investigated. Current density mapping located corrosion susceptible defects on painted roll formed materials that were not readily discernible optically. Scanning ac mapping showed that artificially formed defects were readily observed. Local impedance variations with frequency were measured for simulated defects and defect free areas of painted surfaces. Variations in paint thickness and the presence of defects were detected using the ac techniques.

  4. High Power Laser Welding. [of stainless steel and titanium alloy structures

    NASA Technical Reports Server (NTRS)

    Banas, C. M.

    1972-01-01

    A review of recent developments in high power, carbon dixoide laser welding is presented. Deep penetration welding in stainless steel to 0.5-in. thick, high speed welding in thin gage rimmed steel and gas shielded welding in Ti-6Al-4V alloy are described. The effects of laser power, power density, focusing optics, gas-shielding techniques, material properties and weld speed on weld quality and penetration are discussed. It is shown that laser welding performance in thin materials is comparable to that of electron beams. It is further shown that high quality welds, as evidenced by NDT, mechanical and metal-lographic tests, can be achieved. The potential of the laser for industrial welding applications is indicated.

  5. Oxidation behavior of nickel-base superalloys and High Strength Low Alloy (HSLA) steels at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Talekar, Anjali S.

    Alloy C-22 (UNS N06022) and High Strength Low Alloy (HSLA) steels are candidate materials for use in outer layer of waste storage packages and as rock bolts in the underground roof supports at Yucca Mountain nuclear waste repository respectively. Oxidation kinetics of three Ni-base Superalloys and two HSLA Steels, Split Set Friction Rock Stabilizers (SS-46) and Swellex Mn-24, have been determined by isothermal high temperature continuous measurement thermogravimetry at temperatures ranging between 600°C to 1100°C in pure oxygen atmosphere for predetermined periods of exposures (48 hours for the Superalloys and 100 hours for HSLA steels). The two other Ni-base Superalloys selected were Alloy-263 (UNS N07263) and Alloy-282. These are similar in their Cr composition to Alloy C-22 and have variations in the contents of other alloying elements namely Co and Mo. The alloys were selected for comparison of their oxidation resistance with C-22 as a baseline material. All three Superalloys are known chromia formers. All the superalloys were evaluated for determining their kinetic parameters and the activation energies for the superalloys were also calculated. The activation energy for the parabolic regime of Alloy-282 is found to be 232 kJ/mol. The slope of the curves on a plot of kp as a function of (1/T) show Alloy-282 to have better oxidation resistance up to 980°C and thereafter the rate constants are similar for all three alloys, but when activation energies over the whole temperature range are calculated, Alloy-263 shows the best average oxidation resistance. Surface characterization by means of microscopy as well as X-ray photoelectron spectroscopy showed the nature of oxides formed. Based on the kinetics and the characterization, proposed mechanisms for oxidation of these alloys at high temperatures are put forth. Temperature modulated thermogravimetry was used for studies on HSLA steels. The imposed sinusoidal temperature modulations on the isothermal temperature

  6. Influence of zirconium on microstructure and toughness of low-alloy steel weld metals

    NASA Astrophysics Data System (ADS)

    Trindade, V. B.; Mello, R. S. T.; Payão, J. C.; Paranhos, R. P. R.

    2006-06-01

    The influence of zirconium on microstructure and toughness of low-alloy steel weld metal was studied. Weld metals with different zirconium contents were obtained adding iron-zirconium alloy in the welding flux formulation. Weld metal chemical composition proved that zirconium was able to be transferred from the flux to the weld metal. The addition of zirconium refined the weld metal microstructure, increasing the acicular ferrite content. Weld metal toughness, determined by means of impact Charpy-V tests, showed that the zirconium addition is beneficial up to a content of 0.005 wt.%. Above this level, zirconium was not able to produce further microstructure refinement, although the toughness was reduced, possibly due to the formation of microconstituent such as the martensite-austenite constituent (M-A), which is considered to be deleterious to the weld metal toughness.

  7. Corrosion of some chromium-nickel steels and alloys in sulfuric acid solutions of sodium sulfite

    SciTech Connect

    Kopeliovich, D.K.; Glagolenko, Yu.V.; Ermolinskii, S.P.

    1988-05-01

    Steels 12Kh18N1OT and 10Kh17N13M3T and alloys 06KhN28MDT and 46KhNM were studied in sulfuric acid solutions containing sodium sulfite and sulfur dioxide to determine the effects of different concentrations of the corrosive constituents on the anodic and cathodic active and passive corrosion behavior of the metals. Polarization curves were obtained with a P-5827 M potentiostat. Addition of sulfite facilitated both electrode processes and the region of the reactive state was broadened due to the shift of passivation potentials to more positive values. The activating effect of sulfite reduction products were confirmed by tests of alloys in spent solutions. This increased likelihood of activation and the decrease of the solutions's own corrosion potential were both attributed to retardation of the cathodic process by lower valence sulfur compounds.

  8. Numerical Fracture Analysis of Cryogenically Treated Alloy Steel Weldments

    NASA Astrophysics Data System (ADS)

    Rasool Mohideen, S.; Thamizhmanii, S.; Fatah, M. M. Muhammed Abdul; Saidin, W. Najmuddin W.

    2016-02-01

    Cryogenic treatment is being used commercially in the industries in the last two decades for improving the life of many engineering component such as bearings and cutting tools. Though their influence in improving the wear resistance of tool materials is well established, the effect of treatment on weldments is not much investigated. In the present work, a two dimensional finite element analysis was carried out on the compact tension specimen model for simulating the treatment process and to study the fracture behaviour. The weldments were modelled by thermo- mechanical coupled field analysis for simulating he temperature distribution in the model during weld pool cooling and introducing thermal stresses due to uneven contraction and cooling. The model was subjected to cryogenic treatment by adopting radiation effect. The fracture analysis was carried out using Rice's J- Integral approach. The analysis produced a similar outcome of experimental results i.e. Increase in the fracture toughness of the specimen after cryogenic treatment in the heat affected zone of weldment.

  9. Tool wear in cryogenic turning of Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Venugopal, K. A.; Paul, S.; Chattopadhyay, A. B.

    2007-01-01

    Though titanium alloys are being increasingly sought in a wide variety of engineering and biomedical applications, their manufacturability, especially machining and grinding imposes lot of constraints. Rapid tool wear encountered in machining of titanium alloys is a challenge that needs to be overcome. Cryogenic machining with liquid nitrogen as coolant is being investigated by researchers to reduce the cutting zone temperatures and enhance the tool life. The effects of cryogenic cooling have been studied on growth and nature tool wear in the present investigation while turning Ti-6Al-4V alloy bars with microcrystalline uncoated carbide inserts under dry, wet and cryogenic cooling environments in the cutting velocity range of 70-100 m/min. Cryogenic cooling by liquid nitrogen jets enabled substantial improvement in tool life through reduction in adhesion-dissolution-diffusion tool wear through control of machining temperature desirably at the cutting zone.

  10. EXAMINATION OF THE OXIDATION PROTECTION OF ZINC COATINGS FORMED ON COPPER ALLOYS AND STEEL SUBSTRATES

    SciTech Connect

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-21

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  11. A Kinetics Model for Martensite Transformation in Plain Carbon and Low-Alloyed Steels

    NASA Astrophysics Data System (ADS)

    Lee, Seok-Jae; van Tyne, Chester J.

    2012-02-01

    An empirical martensite kinetics model is proposed that both captures the sigmodial transformation behavior for alloy steels and remains computationally efficient. The model improves on the Koistinen and Marburger model and the van Bohemen and Sietsma model with a function that better represents the transformation rate, especially during the early stages. When compared with existing models, the proposed model exhibits better predictions of volume fraction of martensite. The proposed model also predicts various other transformation properties accurately, such as M90 temperatures and retained austenite.

  12. Status of ATR-A1 irradiation experiment on vanadium alloys and low-activation steels

    SciTech Connect

    Tsai, H.; Strain, R.V.; Gomes, I.; Chung, H.; Smith, D.L.

    1997-04-01

    The ATR-A1 irradiation experiment in the Advanced Test Reactor (ATR) was a collaborative U.S./Japan effort to study at low temperatures the effects of neutron damage on vanadium alloys. The experiment also contained a limited quantity of low-activation ferritic steel specimens from Japan as part of the collaboration agreement. The irradiation was completed on May 5, 1996, as planned, after achieving an estimated neutron damage of 4.7 dpa in vanadium. The capsule has since been kept in the ATR water canal for the required radioactivity cool-down. Planning is underway for disassembly of the capsule and test specimen retrieval.

  13. Some microstructural characterisations in a friction stir welded oxide dispersion strengthened ferritic steel alloy

    NASA Astrophysics Data System (ADS)

    Legendre, F.; Poissonnet, S.; Bonnaillie, P.; Boulanger, L.; Forest, L.

    2009-04-01

    The goal of this study is to characterize microstructure of a friction stir welded oxide dispersion strengthened alloy. The welded material is constituted by two sheets of an yttria-dispersion-strengthened PM 2000 ferritic steel. Different areas of the friction stir welded product were analyzed using field emission gun secondary electron microscopy (FEG-SEM) and electron microprobe whereas nanoindentation was used to evaluate mechanical properties. The observed microstructural evolution, including distribution of the yttria dispersoids, after friction stir welding process is discussed and a correlation between the microstructure and the results of nanoindentation tests is established.

  14. Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

    NASA Astrophysics Data System (ADS)

    Shaharun, M. A.; Yusoff, A. R.; Reza, M. S.; Jalal, K. A.

    2012-09-01

    Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

  15. DC electrodeposition of Mn–Co alloys on stainless steels for SOFC interconnect application

    SciTech Connect

    Wu, Junwei; Jiang, Yinglu; Johnson, Christopher; Liu, Xingbo

    2008-03-01

    High conductivity coatings that resist oxide scale growth and reduce chromium evaporation are needed to make stainless steel interconnect materials viable for long-term stable operation of solid oxide fuel cells (SOFC). Mn1.5Co1.5O4 spinel is one of the most promising coatings for interconnect application because of its high conductivity, good chromium retention capability, as well as good CTE match to ferritic stainless steels. Mn–Co electrodeposition followed by oxidization is potentially a low cost method for fabrication of (Mn,Co)3O4 spinel coatings. This work looks at the co-deposition of Mn–Co alloys for this application. As a guide to optimize the deposition process, characterizations of the cathodic reactions and reaction potentials are done using polarization curves. It was found that as cobalt concentration was varied that the alloy composition became richer in cobalt, indicating that the deposition is regular co-deposition process. It was also found that at 0.05M Co concentration in excess gluconate the Mn–Co alloys composition could be tuned by varying the current density. Coatings with Mn–Co around 1:1 could be obtained at a current density of 250 mA/cm2. However, the higher potential increased hydrogen production making the films more porous. Oxidation of the alloy coatings showed that much of the porosities could be eliminated during oxidation. It was found in a number of samples that fully dense coatings where obtained. The composition of the oxidized coating was found to become enriched in Mn, possibly due to the Mn fast diffusion from the substrate.

  16. Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

    NASA Astrophysics Data System (ADS)

    Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

    2012-10-01

    In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

  17. High Speed Turning of H-13 Tool Steel Using Ceramics and PCBN

    NASA Astrophysics Data System (ADS)

    Umer, Usama

    2012-09-01

    H-13 is the toughest tool steel used in machined die casting and forging dies. Due to its extreme hardness and poor thermal conductivity high speed cutting results in high temperature and stresses. This gives rise to surface damage of the workpiece and accelerated tool wear. This study evaluates the performance of different tools including ceramics and PCBN using practical finite element simulations and high speed orthogonal cutting tests. The machinability of H-13 was evaluated by tool wear, surface roughness, and cutting force measurements. From the 2D finite element model for orthogonal cutting, stresses and temperature distributions were predicted and compared for the different tool materials.

  18. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  19. Standard specification for seamless ferritic and austenitic alloy-steel boiler, superheater, and heat-exchanger tubes. ASTM standard

    SciTech Connect

    1996-04-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.10 on Tubing. Current edition approved Oct. 10 and Nov. 10, 1995. 1995 and was published April 1996. Originally published as A 213-39T. Last previous edition was A 213/A 213M-94b.

  20. The fracture toughness of borides formed on boronized cold work tool steels

    SciTech Connect

    Sen, Ugur; Sen, Saduman

    2003-06-15

    In this study, the fracture toughness of boride layers of two borided cold work tool steels have been investigated. Boriding was carried out in a salt bath consisting of borax, boric acid, ferro-silicon and aluminum. Boriding was performed at 850 and 950 deg. C for 2 to 7 h. The presence of boride phases were determined by X-ray diffraction (XRD) analysis. Hardness and fracture toughness of borides were measured via Vickers indenter. Increasing of boriding time and temperature leads to reduction of fracture toughness of borides. Metallographic examination showed that boride layer formed on cold work tool steels was compact and smooth.

  1. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  2. Alloying the X40CrMoV5-1 steel surface layer with tungsten carbide by the use of a high power diode laser

    NASA Astrophysics Data System (ADS)

    Dobrzański, L. A.; Bonek, M.; Hajduczek, E.; Klimpel, A.

    2005-07-01

    The paper presents the effect of alloying with tungsten carbide on properties of the X40CrMoV5-1 steel surface layer, using the high power diode laser (HPDL). Selection of laser operating conditions is discussed, as well as thickness of the alloying layer, and their influence on structure and chemical composition of the steel. Analysis of the influence of the process conditions on the thicknesses of the alloyed layer and heat-affected zone is presented.

  3. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  4. Effects of zinc additions on the stress corrosion crack growth rate of sensitized stainless steel, Alloy 600 and Alloy 182 weld metal in 288 C water

    SciTech Connect

    Andresen, P.L.; Angeliu, T.M.

    1995-09-01

    ZnO additions to boiling water reactor (BWR) water have been the focus of recent interest, primarily because of their beneficial influence in reducing buildup of radioactive species such as Co{sup 60} in the oxide film of structural components, e.g., stainless steel piping. The effect of ZnO additions on stress corrosion crack growth rates were studied using 1T CT fracture mechanics specimens of sensitized type 304 stainless steel, sensitized Alloy 600, and Alloy 182 weld metal exposed to {approx}288 C water containing various levels of dissolved oxygen and impurities. Zn levels of 5 to 100 ppb Zn{sup 2+} were evaluated and found to reduce crack growth rates for all materials and in all water chemistries. Many Zn tests involved long term exposure and were performed at somewhat reduced corrosion potential (e.g., from {approx}+200 to 0 {minus}+50 mV{sub she}); variations in corrosion potential from +200, to +50, to {minus}50 mV{sub she} clearly had an important effect. The benefit of Zn appeared to be most pronounced when the growth rate was decreased (e.g., by corrosion potential). This was consistent with the findings of mechanistic studies, which showed that Zn decreased the repassivation response at times >10{sup 4} s, which is associated with low crack tip strain rates, i.e., low growth rates. Reduced corrosion potentials are also expected to directly effect Zn, since high (crack mouth) corrosion potentials inhibit the transport of Zn{sup 2+} into the crack. Zn also increased the fracture strain of the oxide on stainless steel, and may also reduce crack growth rates by increasing the pH in the crack. Similar benefits are expected for other structural materials, such as nonsensitized or irradiated stainless steel, carbon steel, low alloy steel, and other nickel alloys.

  5. Standard specification for pressure vessel plates, alloy steel, quenched-and-tempered, chromium-molybdenum, and chromium-molybdenum-vanadium. ASTM standard

    SciTech Connect

    1995-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the responsibility of Subcommittee A01.11 on Steel Plates for Boiler and Pressure Vessels. Current edition approved Jun. 15, 1995. Published August 1995. Originally published as A 542-65. Last previous edition A 542/A 542M-93.

  6. Standard specification for steel, sheet and strip, high-strength, low-alloy, columbium or vanadium, or both, hot-rolled and cold-rolled. ASTM standard

    SciTech Connect

    1998-09-01

    DoD adopted. This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A05.19 on Steel Sheet and Strip. Current edition approved Jun. 10, 1998 and published September 1998. Originally published as A 607-70. Last previous edition was A 607-96.

  7. Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired Mechanical and Corrosion Properties.

    SciTech Connect

    Dulikravich, George S.; Sikka, Vinod K.; Muralidharan, G.

    2006-06-01

    The goal of this project was to adapt and use an advanced semi-stochastic algorithm for constrained multiobjective optimization and combine it with experimental testing and verification to determine optimum concentrations of alloying elements in heat-resistant and corrosion-resistant H-series stainless steel alloys that will simultaneously maximize a number of alloy's mechanical and corrosion properties.

  8. Effect of alloying elements and residuals on corrosion resistance of type 444 stainless steel

    SciTech Connect

    Dowling, N.J.E.; Kim, Y.H.; Ahn, S.K.; Lee, Y.D.

    1999-02-01

    The principal criteria for the corrosion resistance of intermediate-grade ferritic stainless steels (SS) were examined in a neutral chloride (Cl{sup {minus}}) solution. The effect of increasing quantities of chromium and molybdenum was estimated for several heats in terms of the breakdown potential (E{sub b}). The effect of inclusions (particularly the oxide-sulfide type) in type 444 SS ([UNS S44400] 19% Cr-2% Mo-Nb or 19% Cr-2% Mo alloy), combined with the alloying element trend, permitted derivation of an expression that integrated both phenomena. The expression represents the mutually opposing effects of the chromium/molybdenum passive film reinforcement as represented by the pitting resistance equivalent number (PREN), as well as incorporating the deleterious contribution of the inclusion density ({Psi}/mm{sup 2}). Aluminum reduced the total inclusion content, which was associated with an increase in E{sub b}. Since no aluminum was detected in the passive film of high aluminum steels, it appeared likely that the prime effect of this element on corrosion resistance was via inclusion suppression. Corrosion studies of welded type 444 SS demonstrated that dual stabilization with low individual concentrations of titanium and niobium provided optimum corrosion resistance. This apparent synergism of niobium and titanium was independent of the surface of the welded materials, which were examined in the as-received, pickled, or polished states. The effect of the surface state in all cases was shown to exercise a critical effect on passive behavior.

  9. Mechanical properties of low-alloy-steels with bainitic microstructures and varying carbon content

    NASA Astrophysics Data System (ADS)

    Weber, A.; Klarner, J.; Vogl, T.; Schöngrundner, R.; Sam, G.; Buchmayr, B.

    2016-03-01

    Materials used in the oilfield industry are subjected to special conditions. These requirements for seamless steel tubes are between the priorities of strength, toughness and sour gas resistance. Steels with bainitic microstructure provide a great opportunity for those harsh environmental conditions. With different morphologies of bainite, like carbide free, upper or lower bainite, the interaction of high tensile strength and elongation is assumed to be better than with tempered martensite. To form carbide free bainite two ways of processing are proposed, isothermal holding with accurate time control or controlled continuous cooling. Both require knowledge of time-temperature transformation behaviour, which can be reached through a detailed alloying concept, focused on the influence of silicon to supress the carbide nucleation and chromium to stabilize the austenite fraction. The present work is based on three alloys with varying silicon and chromium contents. The carbide free microstructure is obtained by a continuous cooling path. Additionally different heat treatments were done to compare the inherent performance of the bainitic morphologies. The bainitic structures were characterized metallographically for their microstructure and the primary phase by means of transmission electron microscopy. The mechanical properties of carbide-free structures were analysed with quasi-static tensile tests and Charpy impact tests. Moreover, investigations about hydrogen embrittlement were done with focus on the effect of retained austenite. The results were ranked and compared qualitatively.

  10. Femtosecond laser-induced periodic surface structures on steel and titanium alloy for tribological applications

    NASA Astrophysics Data System (ADS)

    Bonse, J.; Koter, R.; Hartelt, M.; Spaltmann, D.; Pentzien, S.; Höhm, S.; Rosenfeld, A.; Krüger, J.

    2014-10-01

    Laser-induced periodic surface structures (LIPSS, ripples) were generated on stainless steel (100Cr6) and titanium alloy (Ti6Al4V) surfaces upon irradiation with multiple femtosecond laser pulses (pulse duration 30 fs, central wavelength 790 nm). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of large surface areas (5 × 5 mm2) covered homogeneously by the nanostructures. The irradiated surface regions were subjected to white light interference microscopy and scanning electron microscopy revealing spatial periods around 600 nm. The tribological performance of the nanostructured surface was characterized by reciprocal sliding against a ball of hardened steel in paraffin oil and in commercial engine oil as lubricants, followed by subsequent inspection of the wear tracks. For specific conditions, on the titanium alloy a significant reduction of the friction coefficient by a factor of more than two was observed on the laser-irradiated (LIPSS-covered) surface when compared to the non-irradiated one, indicating the potential benefit of laser surface structuring for tribological applications.

  11. Low temperature mechanical properties, fractographic and metallographic evaluation of several alloy steels

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1973-01-01

    The mechanical properties are presented of alloy steels, 4130, 4140, 4340, 6150, and 8740. Test specimens were manufactured from approximately 1.00 inch (2.54 cm) diameter bar stock which had been heat treated to two different hardness levels. The following mechanical tests were performed at temperatures of 80 F (+26.7 C), 0 F (-17.8 C), -100 F (-73 C), and -200 F (-129 C): (1) tensile test (Ultimate, yield, modulus, elongation, and reduction of area), (2) notched tensile test, (3) charpy V-notched impact test (impact energy), and (4) double shear strength test (ultimate and yield). The test data indicate excellent tensile strength, notched/unnotched tensile ratios, ductility, impact, and shear properties at all test temperatures, except at -200 F (-129 C) where the impact strength of the higher strength group of alloy steels, 4130 (Rc-37) and 4140 (Rc-44) decreased to approximately 9 ft. lbs. (12 joules) and 6 ft. lbs. (8 joules), respectively. Chemical, metallographic, and fractographic analyses were also performed to evaluate microstructure, microhardness and the effect of decrease in temperature on the ductile to brittle failure transition.

  12. Effects of alloying elements on the mechanical properties and corrosion behaviors of 2205 duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Liou, Horng-Yih; Tsai, Wen-Ta; Pan, Yeong-Tsuen; Hsieh, Rong-Iuan

    2001-04-01

    The effects of alloying elements on the microstructure, mechanical properties, and corrosion behaviors of duplex stainless steels (DSSs) have been investigated in this study. Experimental alloys were prepared by varying the concentrations of the constituent elements in DSSs. Hot ductility test, tensile test, charpy impact test, and corrosion test were performed to evaluate the properties of the experimental alloys. The results showed that the extent of edge cracking of DSSs increased with the increasing value of the crack sensitivity index (CSI). The higher the hot ductility index (HDI) was, the better the hot ductility of DSSs achieved. Austenite ( γ) stabilizer generally caused a decrease in the strength and an increase in the charpy impact absorbed energy of the stainless steel. On the contrary, ferrite ( α) former exerted its beneficial effect on the strength but became detrimental to the toughness of DSSs. The presences of sulfur and boron also caused a decrease in the impact energy, but nitrogen and carbon hardly affected the toughness within the concentration range tested in this study. The value of pitting nucleation potential ( E np ) of different nitrogen contents in 3.5 wt.% NaCl solution at room temperature was almost the same, but the value of pitting protection potential ( E pp ) among these alloys was increased with increasing the content of nitrogen. The susceptibility to stress corrosion cracking (SCC) of DSSs was high when tested in boiling 45 wt.% MgCl2 solution. On the other hand, the time to failure of the experimental steels in 40 wt.% CaCl2 solution at 100 °C was longer than that in MgCl2 solution. Nitrogen could affect the SCC behavior of DSSs in CaCl2 solution through the combinative effects by varying the pitting resistance and the slip step dissolution. An optimum nitrogen (N) content of 0.15 wt.% was found where the highest SCC resistance could be obtained. Although γ phase exhibited better resistance to SCC, cracks were found to

  13. Computational thermodynamics, Gaussian processes and genetic algorithms: combined tools to design new alloys

    NASA Astrophysics Data System (ADS)

    Tancret, F.

    2013-06-01

    A new alloy design procedure is proposed, combining in a single computational tool several modelling and predictive techniques that have already been used and assessed in the field of materials science and alloy design: a genetic algorithm is used to optimize the alloy composition for target properties and performance on the basis of the prediction of mechanical properties (estimated by Gaussian process regression of data on existing alloys) and of microstructural constitution, stability and processability (evaluated by computational themodynamics). These tools are integrated in a unique Matlab programme. An example is given in the case of the design of a new nickel-base superalloy for future power plant applications (such as the ultra-supercritical (USC) coal-fired plant, or the high-temperature gas-cooled nuclear reactor (HTGCR or HTGR), where the selection criteria include cost, oxidation and creep resistance around 750 °C, long-term stability at service temperature, forgeability, weldability, etc.

  14. Microstructure and Properties of Selective Laser Melted High Hardness Tool Steel

    NASA Astrophysics Data System (ADS)

    Feuerhahn, F.; Schulz, A.; Seefeld, T.; Vollertsen, F.

    A secondary hardening tool steel material X110CrMoVAl 8-2 was successfully processed by selective laser melting (SLM), producing defect free samples of high density. The microstructure appeared irregular after SLM, which was attributed to locally different temper states in consequence of the SLM process pattern. By a subsequent heat treatment, a homogeneous microstructure with ultrafine carbide precipitations and a very high resulting hardness of 765 HV were achieved. The hardness came very close to that of the same material processed by spray forming and forging, whilst the SLM microstructure was significantly finer. Therefore this tool steel material was considered as highly promising for SLM manufacturing of tools, e.g. for micro tooling applications.

  15. Springback Simulation of High Strength Steel Sheet using Local Interpolation for Tool Surfaces

    SciTech Connect

    Hama, Takayuki; Fujimoto, Hitoshi; Takuda, Hirohiko; Teodosiu, Cristian; Makinouchi, Akitake

    2007-05-17

    This paper presents the effect of tool modelling accuracy on the simulation accuracy of springback in high strength steels. Simulations of a two-dimensional draw-bending process are carried out by using a polyhedral tool model whose surface is approximated by a polyhedron, and a model whose surface is smoothed by quadratic parametric surfaces proposed by Nagata [Nagata, Comput. Aided Geom. D, 22(2005), 55-59] (Nagata patch model). It is found that not only the shape accuracy but also the normal vector accuracy of tool models are of importance for accurate springback predictions. The use of the Nagata patch model is an efficient approach not only to improve the simulation accuracy but also to make the simulation be hardly influenced by the tool mesh, even for simulations of a high strength steel in which large amount of springback is involved.

  16. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    NASA Astrophysics Data System (ADS)

    Šturm, Roman; Štefanikova, Maria; Steiner Petrovič, Darja

    2015-01-01

    In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  17. A study of microstructure, quasi-static response, fatigue, deformation and fracture behavior of high strength alloy steels

    NASA Astrophysics Data System (ADS)

    Kannan, Manigandan

    The history of steel dates back to the 17th century and has been instrumental in the betterment of every aspect of our lives ever since, from the pin that holds the paper together to the Automobile that takes us to our destination steel touches everyone every day. Path breaking improvements in manufacturing techniques, access to advanced machinery and understanding of factors like heat treatment, corrosion resistance have aided in the advancement in the properties of steel in the last few years. In this dissertation document, the results of a study aimed at the influence of alloy chemistry, processing and influence of the quasi static and fatigue behavior of seven alloy steels is discussed. The microstructure of the as-received steel was examined and characterized for the nature and morphology of the grains and the presence of other intrinsic features in the microstructure. The tensile, cyclic fatigue and bending fatigue tests were done on a fully automated closed-loop servo-hydraulic test machine at room temperature. The failed samples of high strength steels were examined in a scanning electron microscope for understanding the fracture behavior, especially the nature of loading be it quasi static, cyclic fatigue or bending fatigue . The quasi static and cyclic fatigue fracture behavior of the steels examined coupled with various factors contributing to failure are briefly discussed in light of the conjoint and mutually interactive influences of intrinsic microstructural effects, nature of loading, and stress (load)-deformation-microstructural interactions.

  18. Effect of treatment by a pulsed magnetic field on the hardness and fracture strength of a hypereutectoid tool steel

    NASA Astrophysics Data System (ADS)

    Vorob'ev, R. A.; Dubinskii, V. N.

    2014-08-01

    Using samples of quenched U10A tool steel (AISI/SAE W1-1.0C steel), the possibility of selecting a regime of the magnetic pulsed treatment that provides a simultaneous increase of the Vickers hardness and fracture resistance (the load that induces a crack nucleation from the indent) that would insure an increase in the steel ductility and resistance of tools produced from it has been demonstrated.

  19. Effect of microstructure on transformation-induced plasticity of silicon-containing low-alloy steel

    SciTech Connect

    Tomita, Yoshiyuki; Morioka, Kojiro

    1997-04-01

    Fe-0.6C-1.5Si-0.8Mn steel was studied to determine the effect of the microstructure on transformation-induced plasticity (TRIP) of silicon-containing low-alloy steel. A remarkable increase in elongation through TRIP can develop in the steel subjected to the following heat treatments: (1) austemper combined with subcritical annealing (SA Aus-T): subcritical annealing at 993K followed by austempering at 673K and then light tempering (after austenitization at 1173K); (2) austemper coupled with interrupted quenching (IQ Aus-T): interrupted quenching at 533K followed by austempering at 673K and light tempering (after austenization at 1,173K). The SA Aus-T treatment produced the triple structures of carbide-free upper bainite, retained austenite ({gamma}R), and free ferrite. As a result of the IQ Aus-T treatment, the triple structures of carbide-free upper bainite, {gamma}R, and tempered martensite appeared. The results are described and microstructural factors in TRIP are discussed.

  20. Microstructure and Mechanical Properties of a Low Alloyed MnB Cast Steel

    NASA Astrophysics Data System (ADS)

    Luo, Kaishuang; Bai, Bingzhe

    2010-08-01

    The microstructure and mechanical properties of a low alloyed MnB cast steel designed for coupler castings of trucks were studied. The results show that the microstructure of the MnB cast steel after water quenching is lath martensite and a small amount of massive islands in the matrix of lath martensite. The average size of the martensite packets is about 10 μm in length. Carbides precipitated dispersively at the tempering temperature of 450 °C. The carbides are slender and fibrous, of which the microstructure was θ-phase (Fe, Mn)3C characterized by TEM. The MnB cast steel has good hardenability and tempering stability. Excellent combination of strength, ductility and low-temperature toughness were obtained after water-quenching and 450 °C tempering: Rm = 960-1040 MPa, ReL = 880-900 MPa, A = 19-21%, Z = 56-58%. Especially, the impact energy of the Charpy V-Notch (CVN) specimens reached 70-88 J at -40 °C. The fracture mechanism is transcrystalline fracture both for ambient temperature uniaxial tensile test specimens and for CVN impact test specimens broken at -40 °C, where the whole surfaces were manifested as voids and dimples.

  1. Effect of Austempering Conditions on the Microstructure and Tensile Properties of Low Alloyed Sintered Steel

    NASA Astrophysics Data System (ADS)

    Campos, M.; Sicre-Artalejo, J.; Muñoz, J. J.; Torralba, J. M.

    2010-07-01

    Because of the combination of strength and toughness, much interest has been focused on austempered sintered low-alloyed steels. Implementation of this treatment for powder metal components has been limited by interaction between the open porosity of the material and the cooling fluid. This work discusses the influence of different austempering environments and parameters on the microstructure and, as a consequence, on the final properties. The sintered steels selected are based on two different prealloyed powders, Fe-1.5Cr-0.2Mo and Fe-1.5Mo, with the addition of 0.6 wt pct graphite. Green samples with medium density (7.3 g/cm3) were sintered at 1393 and 1523 K (1120 and 1250 °C) to ensure a decrease in open porosity. The austempering treatment process requires austenitizing at 1133 K (860 °C) for 2 hours followed by quenching in different baths at 563 K (290 °C). The final strength and ductility are dependent upon the relative amounts of ferrite, pearlite, and bainite phases present in the austempered steel. Discussion of the experimental results compares the as-sintered and the austempered observations as well as the relationship between mechanical properties and the phases present in the final microstructures.

  2. Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J.

    1998-03-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented.

  3. Low-Temperature Toughening Mechanism in Thermomechanically Processed High-Strength Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hwang, Byoungchul; Lee, Chang Gil; Kim, Sung-Joon

    2011-03-01

    High-strength low-alloy (HSLA) steels were fabricated by varying thermomechanical processing conditions such as rolling and cooling conditions in the intercritical region, and the low-temperature toughening mechanism was investigated in terms of microstructure and the associated grain boundary characteristics. The steels acceleratedly cooled to relatively higher temperature had lower tensile strength than those acceleratedly cooled to room temperature due to the increased volume fraction of granular bainite or polygonal ferrite (PF) irrespective of rolling in the intercritical region, while the yield strength was dependent on intercritical rolling, and start and finish cooling temperatures, which affected the formation of PF and low-temperature transformation phases. The steel rolled in the intercritical region and cooled to 673 K (400 °C) provided the best combination of high yield strength and excellent low-temperature toughness because of the presence of fine PF and appropriate mixture of various low-temperature transformation phases such as granular bainite, degenerate upper bainite (DUB), lower bainite (LB), and lath martensite (LM). Despite the high yield strength, the improvement of low-temperature toughness could be explained by the reduction of overall effective grain size based on the electron backscattered diffraction (EBSD) analysis data, leading to the decrease in ductile-to-brittle transition temperature (DBTT).

  4. Wear Characteristics of Ni-Based Hardfacing Alloy Deposited on Stainless Steel Substrate by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Awasthi, Reena; Limaye, P. K.; Kumar, Santosh; Kushwaha, Ram P.; Viswanadham, C. S.; Srivastava, Dinesh; Soni, N. L.; Patel, R. J.; Dey, G. K.

    2015-03-01

    In this study, dry sliding wear characteristics of the Ni-based hardfacing alloy (Ni-Mo-Cr-Si) deposited on stainless steel SS316L substrate by laser cladding have been presented. Dry sliding wear behavior of the laser clad layer was evaluated against two different counter bodies, AISI 52100 chromium steel (~850 VHN) and tungsten carbide ball (~2200 VHN) to study both adhesive and abrasive wear characteristics, in comparison with the substrate SS316L using ball on plate reciprocating wear tester. The wear resistance was evaluated as a function of load and sliding speed for a constant sliding amplitude and sliding distance. The wear mechanisms were studied on the basis of wear surface morphology and microchemical analysis of the wear track using SEM-EDS. Laser clad layer of Ni-Mo-Cr-Si on SS316L exhibited much higher hardness (~700 VHN) than that of substrate SS316L (~200 VHN). The laser clad layer exhibited higher wear resistance as compared to SS316L substrate while sliding against both the counterparts. However, the improvement in the wear resistance of the clad layer as compared to the substrate was much higher while sliding against AISI 52100 chromium steel than that while sliding against WC, at the same contact stress intensity.

  5. Surface properties of low alloy steel treated by plasma nitrocarburizing prior to laser quenching process

    NASA Astrophysics Data System (ADS)

    Wang, Y. X.; Yan, M. F.; Li, B.; Guo, L. X.; Zhang, C. S.; Zhang, Y. X.; Bai, B.; Chen, L.; Long, Z.; Li, R. W.

    2015-04-01

    Laser quenching (LQ) technique is used as a part of duplex treatments to improve the thickness and hardness of the surface layers of steels. The present study is to investigate the surface properties of low alloy steel treated by plasma nitrocarburizing (PNC) prior to a laser quenching process (PNC+LQ). The microstructure and properties of PNC+LQ layer determined are compared with those obtained by PNC and LQ processes. OM, XRD, SEM and EDS analyses are utilized for microstructure observation, phases identification, morphology observation and chemical composition detection, respectively. Microhardness tester and pin-on-disc tribometer are used to investigate the mechanical properties of the modified layers. Laser quenching of plasma nitrocarburized (PNC+LQ) steel results in much improved thickness and hardness of the modified layer in comparison with the PNC or LQ treated specimens. The mechanism is that the introduction of trace of nitrogen decreases the eutectoid point, that is, the transformation hardened region is enlarged under the same temperature distribution. Moreover, the layer treated by PNC+LQ process exhibits enhanced wear resistance, due to the lubrication effect and optimized impact toughness, which is contributed to the formation of oxide film consisting of low nitrogen compound (FeN0.076) and iron oxidation (mainly of Fe3O4).

  6. Chemical elements diffusion in the stainless steel components brazed with Cu-Ag alloy

    NASA Astrophysics Data System (ADS)

    Voiculescu, I.; Geanta, V.; Vasile, I. M.; Binchiciu, E. F.; Winestoock, R.

    2016-06-01

    The paper presents the study of diffusion of chemical elements through a brazing joint, between two thin components (0.5mm) made of stainless steel 304. An experimental brazing filler material has been used for brazing stainless steel component and then the diffusion phenomenon has been studied, in terms of chemical element displacement from the brazed separation interface. The filler material is in the form of a metal rod coated with ceramic slurry mixture of minerals, containing precursors and metallic powders, which can contribute to the formation of deposit brazed. In determining the distance of diffusion of chemical elements, on both sides of the fusion line, were performed measurements of the chemical composition using electron microscopy SEM and EDX spectrometry. Metallographic analysis of cross sections was performed with the aim of highlight the microstructural characteristics of brazed joints, for estimate the wetting capacity, adherence of filler metal and highlight any imperfections. Analyzes performed showed the penetration of alloying elements from the solder (Ag, Cu, Zn and Sn) towards the base material (stainless steel), over distances up to 60 microns.

  7. Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens.

    PubMed

    Tsujino, Jiromaru; Hidai, Kazuaki; Hasegawa, Atsushi; Kanai, Ryoichi; Matsuura, Hisanori; Matsushima, Kaoru; Ueoka, Tetsugi

    2002-05-01

    Welding characteristics of aluminum, aluminum alloy and stainless steel plate specimens of 6.0 mm thickness by a 15 kHz ultrasonic butt welding system were studied. There are no detailed welding condition data of these specimens although the joining of these materials are required due to anticorrosive and high strength characteristics for not only large specimens but small electronic parts especially. These specimens of 6.0 mm thickness were welded end to end using a 15 kHz ultrasonic butt welding equipment with a vibration source using eight bolt-clamped Langevin type PZT transducers and a 50 kW static induction thyristor power amplifier. The stainless steel plate specimens electrolytically polished were joined with welding strength almost equal to the material strength under rather large vibration amplitude of 25 microm (peak-to-zero value), static pressure 70 MPa and welding time of 1.0-3.0 s. The hardness of stainless steel specimen adjacent to a welding surface increased about 20% by ultrasonic vibration. PMID:12159968

  8. Crystalline phase change in steel alloys due to high speed impact

    NASA Astrophysics Data System (ADS)

    Slewa, Muna

    The effect of hypervelocity projectile impact on the crystalline grain structure near the target impact location of A36 steel has been studied. A36 steel is a mostly single phase body centered cubic material (BCC). Impact velocities ranged from 3.54 to 6.70 km/sec. Target materials were studied before and after impact to determine if these impact conditions result in a phase change of the A36. Scanning electron microscopy, electron back-scatter diffraction, and x-ray diffraction methods were used to investigate deformation, lattice defects, twinning, and phase transformation. A limited number of impacted targets made from 304L and HY100 steels were also examined. These alloys contain the BCC crystalline phase along with face centered cubic (FCC) and hexagonal closed pack (HCP) structures. Grain size near impact is compacted near impact site. Also twinning was present closer to the impact area, and gradually dissipated away further from the impact zone. While increasing impact momentum increased the HCP percentage.

  9. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  10. Alloying effects on the microstructure and phase stability of Fe-Cr-Mn steels

    SciTech Connect

    Rawers, J.C.

    2008-05-01

    Austenitic Fe–Cr–Mn stainless steels interstitially alloyed with nitrogen have received considerable interest lately, due to their many property improvements over conventional Fe–Cr–Ni alloys. The addition of nitrogen to Fe–Cr–Mn stabilizes the fcc structure and increases the carbon solubility. The benefits of increased interstitial nitrogen and carbon content include: enhanced strength, hardness, and wear resistance. This study examines the effect of carbon, silicon, molybdenum, and nickel additions on the phase stability and tensile behavior of nitrogen-containing Fe–Cr–Mn alloys. Nitrogen and carbon concentrations exceeding 2.0 wt.% were added to the base Fe–18Cr–18Mn composition without the formation of nitride or carbide precipitates. Minor additions of molybdenum, silicon, and nickel did not affect nitrogen interstitial solubility, but did reduce carbon solubility resulting in the formation of M23C6 (M=Cr, Fe, Mo) carbides. Increasing the interstitial content increases the lattice distortion strain, which is directly correlated with an increase in yield stress.

  11. Effect of superheat on macrostructure and macrosegregation in continuous cast low-alloy steel slabs

    NASA Astrophysics Data System (ADS)

    Pikkarainen, T.; Vuorenmaa, V.; Rentola, I.; Leinonen, M.; Porter, D.

    2016-03-01

    The effect of superheat on grain sedimentation and macrosegregation has been investigated using experimental castings of a low-alloyed steel grade. With a high superheat of ∼ 40 °C, the central equiaxed parts of the slabs consisted of randomly oriented fine dendrites but with a low superheat of ∼ 10 °C, coarse globular structures formed. The mean carbon content measured with optical emission spectroscopy was of the order of 15% smaller with coarse globular structures than in fine equiaxed dendritic structures. Electron probe microanalysis of other alloying elements indicates that the negative segregation in the slab central zones is caused by sedimentation of globulites. With superheat in the range ∼ 20 - 40 °C, the equiaxed zone is bordered by a columnar to equiaxed transition (CET) zone. In this region a positive macrosegregation of carbon and other alloying elements was observed. These phenomena are important when considering the through-thickness properties of the slabs and final products.

  12. Quantitative observations of hydrogen-induced, slow crack growth in a low alloy steel

    NASA Technical Reports Server (NTRS)

    Nelson, H. G.; Williams, D. P.

    1973-01-01

    Hydrogen-induced slow crack growth, da/dt, was studied in AISI-SAE 4130 low alloy steel in gaseous hydrogen and distilled water environments as a function of applied stress intensity, K, at various temperatures, hydrogen pressures, and alloy strength levels. At low values of K, da/dt was found to exhibit a strong exponential K dependence (Stage 1 growth) in both hydrogen and water. At intermediate values of K, da/dt exhibited a small but finite K dependence (Stage 2), with the Stage 2 slope being greater in hydrogen than in water. In hydrogen, at a constant K, (da/dt) sub 2 varied inversely with alloy strength level and varied essentially in the same complex manner with temperature and hydrogen pressure as noted previously. The results of this study provide support for most of the qualitative predictions of the lattice decohesion theory as recently modified by Oriani. The lack of quantitative agreement between data and theory and the inability of theory to explain the observed pressure dependence of slow crack growth are mentioned and possible rationalizations to account for these differences are presented.

  13. Flight Planning for the International Space Station-Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Matson, D. M.; Loser, W.; Hyers, R. W.; Rogers, J. R.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The paper is an overview of the status and science for the LODESTARS (Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification) research project. The program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  14. 78 FR 25253 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the People's Republic of China...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-30

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice''). The review covers 203 companies. See Initiation Notice, 77 FR at 77026-77029. On March 27, 2013, U.S... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the...

  15. 75 FR 6183 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-08

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 74 FR 52744 (October 14, 2009... Pressure Pipe from the People's Republic of China: Postponement of Preliminary Determination of Antidumping... investigation on certain seamless carbon and alloy steel standard, line, and pressure pipe from the...

  16. 76 FR 77770 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... Circumstances Review: Certain Circular Welded Non-Alloy Steel Pipe From Mexico, 75 FR 82374 (December 30, 2010... Administrative Review, 76 FR 49437 (August 10, 2011) (Preliminary Results). \\2\\ The Department determined that...; Countervailing Duties, 62 FR 27296, 27393 (May 19, 1997); see also Oil Country Tubular Goods From...

  17. Re-Evaluation of Results in NUREG/CR-6674 for Carbon and Low-Alloy Steel Components (MRP-76)

    SciTech Connect

    A. Deardorff; D. Harris; D. Dedhia

    2002-11-30

    This report evaluates the conservatisms and uncertainties reported in NUREG/CR-6674 that lead to high probabilities of cracking in carbon and low-alloy steel for reactor piping. The report uses additional data generated since the completion of the report to eliminate uncertainties and show lower probabilities of cracking.

  18. 77 FR 66954 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-08

    ... Rod from Mexico: Affirmative Final Determination of Circumvention of the Antidumping Duty Order, 77 FR... of Sales at Less Than Fair Value: Carbon and Certain Alloy Steel Wire Rod From Mexico, 67 FR 55800..., Trinidad and Tobago, and Ukraine, 67 FR 65945 (October 29, 2002), remains dispositive. On October 1,...

  19. 78 FR 28190 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-14

    ... Certain Alloy Steel Wire Rod From Mexico, 67 FR 55800 (August 30, 2002). Notification to Importers This... Antidumping Duty Administrative Review; 2010- 2011, 77 FR 66954 (November 8, 2012) (Preliminary Results... Ukraine, 67 FR 65945 (October 29, 2002), remains dispositive. On October 1, 2012, the Department...

  20. 76 FR 67407 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Preliminary Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-01

    ... Alloy Steel Wire Rod from Mexico, (76 FR 45509 (July 29, 2011)). We preliminarily determine that, during..., Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine, 67 FR 65945 (October 29, 2002) (Wire Rod... FR 60733 (October 1, 2010). On October 29, 2010, in accordance with 19 CFR 351.213(b), the...

  1. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-07

    ... Antidumping Duty Administrative Review 76 FR 67407 (November 1, 2011) (Preliminary Results). \\2\\ We determined... Changed Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 76 FR 45509 (July 29... Countervailing Duty Proceedings: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003) (Assessment...

  2. 76 FR 16607 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-24

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping Duty Administrative Review AGENCY: Import Administration, International Trade Administration, Department of Commerce....

  3. 76 FR 66899 - Certain Circular Welded Non-Alloy Steel Pipe From Brazil, Mexico, the Republic of Korea, and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ... (``Sunset'') Review, 76 FR 38613 (July 1, 2011) (Notice of Initiation). The Department received a notice of...-Alloy Steel Pipe and Tube from Mexico, 74 FR 41681 (August 18, 2009). \\3\\ The Department found that Yieh... Circumstance Review, 70 FR 71802 (November 30, 2005). This notice also serves as the only reminder to...

  4. 75 FR 77838 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-14

    ...: Final Results of Antidumping Duty Administrative Review, 75 FR 6627 (February 10, 2010) (``SSSS from...: Certain Circular Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (``CWP Order... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 74 FR...

  5. 76 FR 36089 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Final Results of the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-21

    ...On December 14, 2010, the Department of Commerce (the ``Department'') published the preliminary results of the administrative review of the antidumping duty order on circular welded non-alloy steel pipe (``CWP'') from the Republic of Korea (``Korea''), covering the period November 1, 2008, through October 31, 2009. This review covers six producers/exporters of the subject merchandise to the......

  6. 75 FR 34980 - Circular Welded Non-Alloy Steel Pipe from the Republic of Korea: Final Results of the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-21

    ... Korea: Preliminary Results and Rescission in Part of the Antidumping Duty Administrative Review, 74 FR... Review, 75 FR 13729 (March 23, 2010). We invited parties to comment on the Preliminary Results. We... Welded Non-Alloy Steel Pipe and Tube From Brazil, the Republic of Korea, Mexico, and Venezuela, 61...

  7. 76 FR 15941 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension of the Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-22

    ... From the Republic of Korea: Preliminary Results of the Antidumping Duty Administrative Review, 75 FR... the Tariff Act of 1930, As Amended, 70 FR 24533 (May 10, 2005). Accordingly, the deadline for... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Extension...

  8. 76 FR 34044 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits for the Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-10

    ... Countervailing Duty Administrative Reviews, 75 FR 73036 (November 29, 2010) (``Initiation Notice''). The..., 70 FR 24533 (May 10, 2005). The final results continue to be due 120 days after the publication of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time...

  9. 76 FR 52636 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-23

    ... Administrative Review, 75 FR 67079 (November 1, 2010). In accordance with 19 CFR 351.213(b), on November 30, 2010... Revocation in Part, 75 FR 81565 (December 28, 2010). Wheatland withdrew its request for a review of Husteel... International Trade Administration Circular Welded Non-Alloy Steel Pipe From the Republic of Korea:...

  10. 78 FR 34342 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results and Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... Rescission of Antidumping Duty Administrative Review; 2010-11, 77 FR 73617 (December 11, 2012) (Preliminary... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011... Fair Value: Certain Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992)...

  11. 78 FR 79664 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Final Results of the 2011-2012...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-31

    ..., 78 FR 48647 (August 9, 2013) (Preliminary Results). DATES: Effective Date: December 31, 2013. FOR... Less Than Fair Value: Certain Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992...: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003) (reseller policy). For all entries by...

  12. 77 FR 73015 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-07

    ... Administrative Review, 63 FR 32833 (June 16, 1998), remains dispositive. Partial Rescission of Administrative...: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003). For Husteel and HYSCO, we intend to issue...: Certain Circular Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992). Notification...

  13. 77 FR 73617 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results and Partial...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-11

    ... Less Than Fair Value: Certain Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011...\\ See Antidumping Duties; Countervailing Duties, 62 FR 27296, 27393 (May 19, 1997); see also Oil...

  14. 76 FR 76369 - Circular Welded Non-Alloy Steel Pipe From the Republic of Korea: Preliminary Results of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-07

    ... Less Than Fair Value: Certain Circular Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2... Duty Administrative Reviews and Request for Revocation in Part, 75 FR 81565 (December 28, 2010..., 75 FR at 81565. On January 10, 2011, we received comments on the issue of respondent selection...

  15. The design of an Fe-12Mn-O.2Ti alloy steel for low temperature use

    NASA Technical Reports Server (NTRS)

    Hwang, S. K.; Morris, J. W., Jr.

    1977-01-01

    An investigation was made to improve the low temperature mechanical properties of Fe-8 approximately 12% Mn-O 2Ti alloy steels. A two-phase(alpha + gamma) tempering in combination with cold working or hot working was identified as an effective treatment. A potential application as a Ni-free cryogenic steel was shown for this alloy. It was also shown that an Fe-8Mn steel could be grain-refined by a purely thermal treatment because of its dislocated martensitic structure and absence of epsilon phase. A significant reduction of the ductile-brittle transition temperature was obtained in this alloy. The nature and origin of brittle fracture in Fe-Mn alloys were also investigated. Two embrittling regions were found in a cooling curve of an Fe-12Mn-O 2Ti steel which was shown to be responsible for intergranular fracture. Auger electron spectroscopy identified no segregation during solution-annealing treatment. Avoiding the embrittling zones by controlled cooling led to a high cryogenic toughness in a solution-annealed condition.

  16. 75 FR 78216 - Certain Circular Welded Non-Alloy Steel Pipe From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-15

    ... Mexico, 75 FR 67685 (November 3, 2010). Therefore, we are continuing to refer to this entity as TUNA for... Welded Non-Alloy Steel Pipe from Korea, 57 FR 49453 (November 2, 1992) (Antidumping Duty Order). On... Investigation; Opportunity to Request Administrative Review, 74 FR 56573 (November 2, 2009). On November...

  17. 78 FR 76653 - Carbon and Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-18

    ... reviews were such that full reviews pursuant to section 751(c)(5) of the Act should proceed (78 FR 60316... Certain Alloy Steel Wire Rod From Brazil, Indonesia, Mexico, Moldova, Trinidad and Tobago, and Ukraine Scheduling of full five-year reviews concerning the countervailing duty order on carbon and certain...

  18. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  19. Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

    NASA Astrophysics Data System (ADS)

    Lee, Ki-Hyoung; Kim, Min-Chul; Lee, Bong-Sang; Wee, Dang-Moon

    2010-08-01

    The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T0 determination for the tempered martensitic SA508 Gr.4N steels.

  20. Effect of Heat Treatment, Pre-stress and Surface Hardening on Fracture Toughness of Micro-Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Nag Chaudhury, Joydeb

    2014-01-01

    Micro-alloyed steels are being increasingly accepted by industry in various fields of application and are available with a wide variety of microstructures. Extensive literature is available on their microstructure-property relationships. The superior mechanical properties of micro-alloyed steels are caused by fine-grained microstructures and precipitation of micro-alloying elements such as V, Ti and Nb that led to an improvement in yield strength, in the product of tensile strength and total elongation and in Charpy V-notch impact energy as well. The microstructural changes caused by heat treatment or residual stress state caused by surface hardening or mechanical means may influence the fracture toughness of these micro-alloyed steels. It is in this context that the present work begins with experimental determination of quasi-static initiation fracture toughness ( J 1c) of low carbon (0.19%) micro-alloyed steel in as-rolled condition without any heat treatment. The study further explores the effect of normalizing, shot-peening and cyaniding followed by shot-peening on fracture toughness of as-rolled steel under study. The normalizing heat treatment, shot-peening and cyaniding followed by shot-peening—each indicates a positive influence on initiation fracture toughness. Results, when compared, show that cyaniding followed by shot-peening have led to a 2.7 times increase in J 1c. Cyaniding followed by shot-peening may therefore be considered as having the most positive influence on initiation fracture toughness in as-rolled condition for the type of micro-alloyed steel under study. Although initiation fracture toughness is in general known to decrease with increase in yield strength in LEFM arena, the micro-alloyed steel under study when normalized displayed simultaneous improvement in yield strength and J 1c. All these observed effects of normalizing, shot-peening and cyaniding on initiation fracture toughness (elastic-plastic fracture mechanics) were explained

  1. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO/sub 3/-HF

    SciTech Connect

    Ondrejcin, R.S.; McLaughlin, B.D.

    1980-04-01

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO/sub 3/-HF for dissolution, the best alloy for service at 130/sup 0/C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 130/sup 0/C, Inconel 671 is best. At 95/sup 0/C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr/sup 4 +/ and Th/sup 4 +/; Al/sup 3 +/ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO/sub 3/-HF used occasionally for flushing and in solutions of HNO/sub 3/ and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures.

  2. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    SciTech Connect

    Wire, G.L.

    1997-02-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t{sub diss} which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t{sub diss} providing V{sub eac}, the crack tip velocity associated with EAC is less than V{sub In}, the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V{sub eac} need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths.

  3. Corrosion behavior of stainless steel and nickel-base alloys in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Plomp, L.; Rietveld, G.; Wit, J.H.W. de

    1995-10-01

    The corrosion behavior of five commercially available alloys (AISI 316L, AISI 310S, Inconel 601, Thermax 4762, and Kanthal A1) in molten carbonate under reducing gas atmospheres was investigated with cyclic voltammetry and quasi-stationary polarization curve measurements. The reactions that proceed on these materials at distinct potentials could be deduced by comparison of the cyclic voltammograms and polarization curves with those of pure metals and model alloys. The shape of the polarization curves of all materials strongly depends on the preceding electrochemical treatment. A polarization curve recorded immediately after immersion of a sample resulted in a high anodic current. This implies that the passivation of the materials is poor. When a specimen was conditioned at {minus}1,060 mV for 10 h before recording the polarization curve, the anodic current diminished, which indicates passivation. This occurred for all materials except AISI 316L. A ranking of the corrosion properties was determined from polarization curves of samples that had been conditioned assuming the current densities to be representative. The resistance against corrosion of the alloys increases in the order: AISI 316Lsteel and nickel-base alloys.

  4. Resistance Spot Welding of Aluminum Alloy to Steel with Transition Material - Part II: Finite Element Analyses of Nugget Growth

    SciTech Connect

    Sun, Xin; Khaleel, Mohammad A.

    2004-07-01

    This paper summarizes work on finite element modeling of nugget growth for resistance spot welding of aluminum alloy to steel. It is a sequel to a previous paper on experimental studies of resistance spot welding of aluminum to steel using a transition material. Since aluminum alloys and steel cannot be readily fusion welded together due to their drastically different thermal physical properties, a cold-rolled clad material was introduced as a transition to aid the resistance welding process. Coupled electrical-thermal-mechanical finite element analyses were performed to simulate the nugget growth and heat generation patterns during the welding process. The predicted nugget growth results were compared to the experimental weld cross sections. Reasonable comparisons of nugget size were achieved. The finite element simulation procedures were also used in the electrode selection state to help reduce weld expulsion and improve weld quality.

  5. Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Baluc, N.

    2009-04-01

    Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

  6. Inhibition of low and high alloy steels in the system brine/elemental sulfur/H sub 2 S

    SciTech Connect

    Schmitt, G. ); Bruckhoff, W. )

    1989-01-01

    Corrosion problems in sulfur producing North German sour gas wells have prompted an investigation into the performance of low and high alloy materials in brine/H{sub 2}S/elemental sulfur systems and the applicability of inhibitors. Experimental results proved that not sulfanes (H{sub 2}S{sub x}) but elemental sulfur is the oxidant in the corrosion reaction. However, direct contact of elemental sulfur (liquid or solid) with the sulfide covered metal surface is essential. Under these conditions low alloy and duplex steels are attacked by sulfur/brine suspensions at 90-140{degrees}C under 25 bar H{sub 2}S and 25 bar CO{sub 2} hot pressure at high corrosion rates (10-100 mm/a). Commercial inhibitors were found to decrease the corrosion rate of low alloy and duplex steels below 0.1 mm/a even under the above-mentioned severe conditions.

  7. Tribological Behavior of Babbitt Alloy Rubbing Against Si3N4 and Steel Under Dry Friction Condition

    NASA Astrophysics Data System (ADS)

    Ji, Xianbing; Chen, Yinxia

    2016-03-01

    The tribological behavior of Babbitt alloy rubbing with Si3N4 ball and steel ball with various sliding speeds at dry friction condition was investigated. It was found that B88 alloy rubbing with Si3N4 ball and steel ball possesses a low sliding wear resistance at dry friction. The wear rate is above 10-4 mm3/Nm, and the friction coefficient is from 0.2 to 0.4. At low sliding speed of 0.05-0.1 m/s, the mainly wear mechanisms are microgroove and fatigue wear, while at high sliding speed of 0.5 m/s, the wear mechanisms depend on plastic deformation and delamination. The high wear rate indicates that it is needed to prevent Babbitt alloy from working at dry friction conditions, while the low friction coefficient suggests that it is not easy to the occurrence of cold weld.

  8. Localized dispersing of ceramic particles in tool steel surfaces by pulsed laser radiation

    NASA Astrophysics Data System (ADS)

    Hilgenberg, K.; Behler, K.; Steinhoff, K.

    2014-06-01

    In this paper the capability of a localized laser dispersing technique for changing the material microstructure and the surface topology of steels is discussed. The laser implantation named technique bases on a discontinuous dispersing of ceramic particles into the surface of steels by using pulsed laser radiation. As ceramic particles TiC, WC and TiB2 are used, substrate material is high-alloyed cold working steel (X153CrMoV12). The influence of the laser parameters pulse length and pulse intensity was investigated in a comprehensive parameter study. The gained surface topology and microstructure were evaluated by optical microscopy, energy dispersive X-ray spectroscopy (EDX) and white light interferometry; mechanical properties were analyzed by micro hardness measurement. The experiments reveal that the alignment of separated, elevated, dome-shaped spots on the steel surface is feasible. The geometrical properties as well as the mechanical properties are highly controllable by the laser parameters. The laser implanted spots show a mostly crack-free and pore-free bonding to the substrate material as well as a significant increase of micro hardness.

  9. Evaluation of Stress Corrosion Cracking Susceptibility Using Fracture Mechanics Techniques, Part 1. [environmental tests of aluminum alloys, stainless steels, and titanium alloys

    NASA Technical Reports Server (NTRS)

    Sprowls, D. O.; Shumaker, M. B.; Walsh, J. D.; Coursen, J. W.

    1973-01-01

    Stress corrosion cracking (SSC) tests were performed on 13 aluminum alloys, 13 precipitation hardening stainless steels, and two titanium 6Al-4V alloy forgings to compare fracture mechanics techniques with the conventional smooth specimen procedures. Commercially fabricated plate and rolled or forged bars 2 to 2.5-in. thick were tested. Exposures were conducted outdoors in a seacoast atmosphere and in an inland industrial atmosphere to relate the accelerated tests with service type environments. With the fracture mechanics technique tests were made chiefly on bolt loaded fatigue precracked compact tension specimens of the type used for plane-strain fracture toughness tests. Additional tests of the aluminum alloy were performed on ring loaded compact tension specimens and on bolt loaded double cantilever beams. For the smooth specimen procedure 0.125-in. dia. tensile specimens were loaded axially in constant deformation type frames. For both aluminum and steel alloys comparative SCC growth rates obtained from tests of precracked specimens provide an additional useful characterization of the SCC behavior of an alloy.

  10. Microstructure, Mechanical and Corrosion Properties of Friction Stir-Processed AISI D2 Tool Steel

    NASA Astrophysics Data System (ADS)

    Yasavol, Noushin; Jafari, Hassan

    2015-05-01

    In this study, AISI D2 tool steel underwent friction stir processing (FSP). The microstructure, mechanical properties, and corrosion resistance of the FSPed materials were then evaluated. A flat WC-Co tool was used; the rotation rate of the tool varied from 400 to 800 rpm, and the travel speed was maintained constant at 385 mm/s during the process. FSP improved mechanical properties and produced ultrafine-grained surface layers in the tool steel. Mechanical properties improvement is attributed to the homogenous distribution of two types of fine (0.2-0.3 μm) and coarse (1.6 μm) carbides in duplex ferrite-martensite matrix. In addition to the refinement of the carbides, the homogenous dispersion of the particles was found to be more effective in enhancing mechanical properties at 500 rpm tool rotation rate. The improved corrosion resistance was observed and is attributed to the volume fraction of low-angle grain boundaries produced after friction stir process of the AISI D2 steel.

  11. Microstructure and Origin of Hot-Work Tool Steel Fracture Toughness Deviation

    NASA Astrophysics Data System (ADS)

    Podgornik, Bojan; Leskovšek, Vojteh

    2013-12-01

    Dies and tools used in hot metal forming are exposed to elevated temperatures and high contact pressures, and therefore to wear and fatigue. Fracture toughness is thus one of the main material properties used when selecting and optimizing heat treatment of tools. However, fracture toughness data alone is not sufficient and need to be supported by other material properties and features. The aim of the present research work was to correlate fracture toughness properties of hot-work tool steel, especially its variation to the local microstructure, microhardness, and composition and to establish methodology for proper evaluation of tool steel's fracture toughness. Research was performed on H11-type hot-work tool steel specimens, heat treated under the same conditions but displaying greatly different fracture toughness. Results show that the presence of any weak point, either in a form of non-metallic inclusions and/or large undissolved eutectic carbide clusters, located in the region of positive segregation with high microhardness will lead to considerable reduction in fracture toughness.

  12. Phase selection during laser surface melting of martensitic stainless tool steels

    SciTech Connect

    Colaco, R.; Vilar, R.

    1997-01-15

    Laser surface melting (LSM) of tool steels allows for the complete dissolution of large brittle carbides, leading to homogeneous and extremely fine microstructures. Due to its characteristics, LSM allows improvement of the performance of tool steels by increasing their resistance to erosive and abrasive wear. Nevertheless, when DIN X42Cr13 and DIN X100Cr18 martensitic stainless steels are submitted to LSM, considerable amounts of austenite and {delta}-ferrite formed during the first stage of solidification can be retained in metastable condition at room temperature by mechanisms which are not yet fully understood. The purpose of the present work is to establish the influence of solidification conditions on the primary solidification mode of these two martensitic stainless tool steels, aimed to optimize the LSM operating conditions. Accordingly, samples of DIN X40Cr13 and DIN X100Cr18 were submitted to LSM with a wide range of solidification speeds. The microstructures were analyzed in order to identify the primary solidification mode. The experimental results were compared with theoretical predictions, based on comparison of the dendrite tip temperatures of austenite and {delta}-ferrite as function of the solidification speed.

  13. Microstructure and Mechanical Behavior of a Mini-Thixoformed Tool Steel

    NASA Astrophysics Data System (ADS)

    Sen, Indrani; Jirková, Hana; Mašek, Bohuslav; Böhme, Marcus; Wagner, Martin F.-X.

    2012-09-01

    We report on mini-thixoforming of a hard and wear-resistant crucible particle metallurgy tool steel. Significant microstructural modifications associated with the special semisolid forming process are characterized in detail by scanning electron microscopy and X-ray diffraction. The mechanical performance of the material is assessed both pre-thixoforming and post-thixoforming by nanoindentation of the constituent phases. The novel microstructural changes that result from mini-thixoforming, which are discussed in this article for the first time, are beneficial in further improving the hardness of the steel.

  14. Study of Carbide Evolution During Thermo-Mechanical Processing of AISI D2 Tool Steel

    NASA Astrophysics Data System (ADS)

    Bombac, D.; Fazarinc, M.; Podder, A. Saha; Kugler, G.

    2013-03-01

    The microstructure of a cold-worked tool steel (AISI D2) with various thermo-mechanical treatments was examined in the current study to identify the effects of these treatments on phases. X-ray diffraction was used to identify phases. Microstructural changes such as spheroidization and coarsening of carbides were studied. Thermodynamic calculations were used to verify the results of the differential thermal analysis. It was found that soaking temperature and time have a large influence on dissolution, precipitation, spheroidization, and coalescence of carbides present in the steel. This consequently influences the hot workability and final properties.

  15. Hydrogen adsorption and diffusion, and subcritical-crack growth in high-strength steels and nickel base alloys

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Klier, K.; Simmons, G. W.

    1974-01-01

    Coordinated studies of the kinetics of crack growth and of hydrogen adsorption and diffusion were initiated to develop information that is needed for a clearer determination of the rate controlling process and possible mechanism for hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Inconel 718 alloy and 18Ni(200) maraging steel were selected for these studies. 18Ni(250) maraging steel, 316 stainless steel, and iron single crystal of (111) orientation were also included in the chemistry studies. Crack growth data on 18Ni(250) maraging steel from another program are included for comparison. No sustained-load crack growth was observed for the Inconel 718 alloy in gaseous hydrogen. Gaseous hydrogen assisted crack growth in the 18Ni maraging steels were characterized by K-independent (Stage 2) extension over a wide range of hydrogen pressures (86 to 2000 torr or 12 kN/m2 to 266 kN/m2) and test temperatures (-60 C to +100 C). The higher strength 18Ni(250) maraging steel was more susceptible than the lower strength 200 grade. A transition temperature was observed, above which crack growth rates became diminishingly small.

  16. A comparative study of the in vitro corrosion behavior and cytotoxicity of a superferritic stainless steel, a Ti-13Nb-13Zr alloy, and an austenitic stainless steel in Hank's solution.

    PubMed

    Assis, S L; Rogero, S O; Antunes, R A; Padilha, A F; Costa, I

    2005-04-01

    In this study, the in vitro corrosion resistance of a superferritic stainless steel in naturally aerated Hank's solution at 37 degrees C has been determined to evaluate the steel for use as a biomaterial. The potentiodynamic polarization method and electrochemical impedance spectroscopy (EIS) were used to determine the corrosion resistance. The polarization results showed very low current densities at the corrosion potential and electrochemical behavior typical of passive metals. At potentials above 0.75 V (SCE), and up to that of the oxygen evolution reaction, the superferritic steel exhibited transpassive behavior followed by secondary passivation. The superferritic stainless steel exhibited high pitting resistance in Hank's solution. This steel did not reveal pits even after polarization to 3000 mV (SCE). The EIS results indicated high impedance values at low frequencies, supporting the results obtained from the polarization measurements. The results obtained for the superferritic steel have been compared with those of the Ti-13Nb-13Zr alloy and an austenitic stainless steel, as Ti alloys are well known for their high corrosion resistance and biocompatibility, and the austenitic stainless steel is widely used as an implant material. The cytotoxicity tests indicated that the superferritic steel, the austenitic steel, and the Ti-13Nb-13Zr alloy were not toxic. Based on corrosion resistance and cytotoxicity results, the superferritic stainless steel can be considered as a potential biomaterial. PMID:15660438

  17. Special Features of Fracture of a Solid-State Titanium Alloy - Nickel - Stainless Steel Joint

    NASA Astrophysics Data System (ADS)

    Khazgaliev, R. G.; Mukhametrakhimov, M. Kh.; Imaev, M. F.; Shayakhmetov, R. U.; Mulyukov, R. R.

    2015-10-01

    Microstructure, nanohardness, and special features of fracture of three-phase titanium alloy and stainless steel joint through a nanostructural nickel foil are investigated. Uniformly distributed microcracks are observed in Ti2Ni and TiN3 layers joined at temperatures above T = 700°C, whereas no microcracks are observed in the TiNi layer. This suggests that the reason for microcracking is an anomalously large change in the linear expansion coefficient of the TiNi layer during austenitic-martensitic transformation. Specimens subjected to mechanical tests at T = 20°C are fractured along different layers of the material, namely, in the central part of the specimen they are fractured along the Ti2Тi/TiNi interface, whereas at the edge they are fractured along the TiNi/TiNi3 interface.

  18. Oxidation Characteristics of Fe–18Cr–18Mn-Stainless Steel Alloys

    SciTech Connect

    Rawers, James

    2010-10-01

    Air oxidation studies of Fe-18Cr-18Mn stainless steels were conducted at 525°C, 625°C, and 725°C. Alloys were evaluated with respect to changes in oxidation properties as a result of interstitial additions of nitrogen and carbon and of minor solute additions of silicon, molybdenum, and nickel. Interstitial concentrations possibly had a small, positive effect on oxidation resistance. Minor solute additions significantly improved oxidation resistance but could also reduce interstitial solubility resulting in formation of chromium carbides. Loss of solute chromium resulted in a slight reduction in oxidation protection. Oxidation lasting over 500 hours produced a manganese rich, duplex oxide structure: an outer sesquioxide and an inner spinel oxide.

  19. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Kalashnikov, A. N.; Suchkov, A. N.; Moeslang, A.; Rohde, M.

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti bal-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe bal-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 °C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 °C/20 min and air cooling/3-5 min.

  20. Statistical analysis of fatigue strain-life data for carbon and low-alloy steels

    SciTech Connect

    Keisler, J.; Chopra, O.K.

    1995-03-01

    The existing fatigue strain vs life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model.

  1. Nickel coating on high strength low alloy steel by pulse current deposition

    NASA Astrophysics Data System (ADS)

    Nigam, S.; Patel, S. K.; Mahapatra, S. S.; Sharma, N.; Ghosh, K. S.

    2015-02-01

    Nickel is a silvery-white metal mostly used to enhance the value, utility, and lifespan of industrial equipment and components by protecting them from corrosion. Nickel is commonly used in the chemical and food processing industries to prevent iron from contamination. Since the properties of nickel can be controlled and varied over broad ranges, nickel plating finds numerous applications in industries. In the present investigation, pulse current electro-deposition technique has been used to deposit nickel on a high strength low alloy (HSLA) steel substrate.Coating of nickel is confirmed by X-ray diffraction (XRD) and EDAX analysis. Optical microscopy and SEM is used to assess the coating characteristics. Electrochemical polarization study has been carried out to study the corrosion behaviour of nickel coating and the polarisation curves have revealed that current density used during pulse electro-deposition plays a vital role on characteristics of nickel coating.

  2. The effects of tempering reactions on temper embrittlement of alloy steels

    NASA Astrophysics Data System (ADS)

    Qu, Z.; McMahon, C. J.

    1983-06-01

    The effects of tempering reactions which produce molybdenum-rich carbides on the temper embrittlement of NiCrMo, NiCrMoV, CrMo, and CrMoV steels, particularly embrittlement due to phosphorus segregation, are reviewed. Molybdenum can act as an effective scavenger for phosphorus and other embrittling impurities, but the scavenging is lost when the molybdenum is precipitated in carbides as a result of continued tempering during service at elevated temperatures. This leads to very slow embrittlement, controlled by the rates of alloy carbide formation, rather than by the diffusion of phosphorus, for example. The presence of vanadium apparently retards the embrittlement process even more by interfering with the formation of the molybdenum-rich carbides. Observations of the temper embrittlement behavior, and of the effects of service exposure, in three CrMoV steam turbine rotors are also reported and are shown to be consistent with the previous results.

  3. Influence of sulfate-reducing bacteria on alloy 625 and austenitic stainless steel weldments

    SciTech Connect

    Enos, D.G.; Taylor, S.R.

    1996-11-01

    A series of welded austenitic stainless steel and alloy 625 clad specimens were exposed to natural lake water inoculated with a mixed culture of anaerobic organisms high in sulfate-reducing bacteria. Total exposure was 300 days. The water and bacteria were taken from an actual service water system. Electrochemical testing included electrochemical impedance spectroscopy, monitoring of open-circuit potential (E{sub oc}), and zero resistance ammetry tests. Comparison of electrochemical and visual observations to sterile controls indicated electrochemical behavior of all materials in the test matrix was influenced by the bacteria. Polarization resistance and E{sub oc} values were reduced dramatically. Attack was along the fusion line of the weld. The magnitude of these effects followed a trend predicted by the pitting index for each material.

  4. Status of ATR-A1 irradiation experiment on vanadium alloys and low-activation steels

    SciTech Connect

    Tsai, H.; Strain, R.V.; Gomes, I.; Smith, D.L.; Matsui, H.

    1996-10-01

    The ATR-A1 irradiation experiment was a collaborative U.S./Japan effort to study at low temperature the effects of neutron damage on vanadium alloys. The experiment also contained a limited quantity of low-activation ferritic steel specimens from Japan as part of the collaboration agreement. The irradiation started in the Advanced Test Reactor (ATR) on November 30, 1995, and ended as planned on May 5, 1996. Total exposure was 132.9 effective full power days (EFPDs) and estimated neutron damage in the vanadium was 4.7 dpa. The vehicle has been discharged from the ATR core and is scheduled to be disassembled in the next reporting period.

  5. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Andrew Duncan, A; Robert Sindelar, R; Thad Adams, T

    2009-04-27

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  6. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Robert Sindelar, R; Thad Adams, T

    2007-04-18

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  7. Ricochet of a tungsten heavy alloy long-rod projectile from deformable steel plates

    NASA Astrophysics Data System (ADS)

    Lee, Woong; Lee, Heon-Joo; Shin, Hyunho

    2002-10-01

    Ricochet of a tungsten heavy alloy long-rod projectile from oblique steel plates with a finite thickness was investigated numerically using a full three-dimensional explicit finite element method. Three distinctive regimes resulting from oblique impact depending on the obliquity, namely simple ricochet, critical ricochet and target perforation, were investigated in detail. Critical ricochet angles were calculated for various impact velocities and strengths of the target plates. It was predicted that critical ricochet angle increases with decreasing impact velocities and that higher ricochet angles were expected if higher strength target materials are employed. Numerical predictions were compared with existing two-dimensional analytical models. Experiments were also carried out and the results supported the predictions of the numerical analysis.

  8. A Study of Network Defects of a Phosphated Si-containing Low Alloy Steel

    NASA Astrophysics Data System (ADS)

    Chang, Yao-Nan; Liou, Horng-Yih; Chen, Pei-Li

    2008-10-01

    This study was to investigate the formation of network defects that appeared on a phosphated low alloy steel rod containing 1.1% Si. Laboratory oxidation, pickling, annealing, and phosphating were performed. A scanning electron microscope (SEM) with energy dispersive spectrometer (EDS) was employed to analyze the surface morphology and the elemental distribution of the specimen from each stage. From the results, a mechanism of formation of network defects has been proposed. Fast finish rolling produced fragments of Si-containing iron oxides, which were not removed completely through primary pickling → annealing → secondary pickling. Then, small pits occurred on the substrate near the interface of the substrate and the residual scale. After phosphating, small pits grew to large pits and propagated along the grain boundaries. Some grains spalled off eventually and looked like a network by human naked eyes.

  9. Surface topography prediction on laser processed tool steel

    NASA Astrophysics Data System (ADS)

    Ukar, E.; Lamikiz, A.; Martínez, S.; López de Lacalle, L. N.

    2012-04-01

    In laser surface treatment the laser beam is used as energy source for surface modification improving aspects such as mechanical properties, tribology or surface texture. Modeling tools have special interest in processes with many variables, like laser surface processing, in order to minimize the tryout testing to find the optimal process parameters. The work presented here focuses on the prediction of the final topography in laser polishing process. By FFT analysis of the surface profile it is possible to get the different frequency components of the initial topography. On the other hand, thermal field simulation was carried out to evaluate the melt duration. Matching this with the spatial frequency damping during process, the reconstruction of the processed topography was obtained.

  10. The Tribological Difference between Biomedical Steels and CoCrMo-Alloys

    PubMed Central

    Fischer, Alfons; Weiß, Sabine; Wimmer, Markus A.

    2012-01-01

    In orthopedic surgery different self-mating metal couples are used for sliding wear applications. Despite the fact that in mechanical engineering self-mating austenitic alloys often lead to adhesion and seizure in biomedical engineering the different grades of Co-base alloys show good clinical results e.g. as hip joints. The reason stems from the fact that they generate a so-called tribomaterial during articulation, which consists of a mixture of nanometer small metallic grains and organic substances from the interfacial medium, which act as boundary lubricant. Even though stainless steels also generate such a tribomaterial they were ruled out from the beginning already in the 1950 as “inappropriate”. On the basis of materials with a clinical track record this contribution shows that the cyclic creep characteristics within the shear zone underneath the tribomaterial are another important criterion for a sufficient wear behavior. By means of sliding wear and torsional fatigue tests followed by electron microscopy it is shown, that austenitic materials generate wear particles of either nano- or of microsize. The latter are produced by crack initiation and propagation within the shear fatigue zone which is related to the formation of subsurface dislocation cells and, therefore, by the fact that a Ni-containing CrNiMo solid solution allows for wavy-slip. In contrast to this a Ni-free CrMnMo solid solution with further additions of C and N only shows planar slip. This leads to the formation of nanosize wear particles and distinctly improves the wear behavior. Still the latter does not fully achieve that of CoCrMo, which also shows solely planar-slip behavior. This explains why for metallurgical reasons the Ni-containing 316L-type of steels had to fail in such boundary lubricated sliding wear tribosystems. PMID:22498283

  11. The tribological difference between biomedical steels and CoCrMo-alloys.

    PubMed

    Fischer, Alfons; Weiss, Sabine; Wimmer, Markus A

    2012-05-01

    In orthopedic surgery, different self-mating metal couples are used for sliding wear applications. Despite the fact that in mechanical engineering, self-mating austenitic alloys often lead to adhesion and seizure in biomedical engineering, the different grades of Co-base alloys show good clinical results, e.g., as hip joints. The reason stems from the fact that they generate a so-called tribomaterial during articulation, which consists of a mixture of nanometer small metallic grains and organic substances from the interfacial medium, which act as a boundary lubricant. Even though stainless steel also generate such a tribomaterial, they were ruled out from the beginning already in the 1950s as "inappropriate". On the basis of materials with a clinical track record, this contribution shows that the cyclic creep characteristics within the shear zone underneath the tribomaterial are another important criterion for a sufficient wear behavior. By means of sliding wear and torsional fatigue tests followed by electron microscopy, it is shown that austenitic materials generate wear particles of either nano- or of microsize. The latter are produced by crack initiation and propagation within the shear fatigue zone which is related to the formation of subsurface dislocation cells and, therefore, by the fact that an Ni-containing CrNiMo solid solution allows for wavy-slip. In contrast to this, an Ni-free CrMnMo solid solution with further additions of C and N only shows planar slip. This leads to the formation of nanosize wear particles and distinctly improves the wear behavior. Still, the latter does not fully achieve that of CoCrMo, which also shows a solely planar-slip behavior. This explains why for metallurgical reasons the Ni-containing 316L-type of steels had to fail in such boundary lubricated sliding wear tribosystems. PMID:22498283

  12. Influence of Cooling Rate on Phase Formationin Spray-Formed H13 Tool Steel

    SciTech Connect

    K. M. Mchugh; Y. Lin; Y. Zhou; E. J. Lavernia

    2006-04-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern’s features. The pattern is removed and the die is fitted into a standard holding fixture. This approach results in significant cost and lead-time savings compared to conventional machining, Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life over conventional dies. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die’s properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate and other processing parameters during spray processing and heat treatment of H13 tool steel influence phase formation. Results of case studies on spray-formed die performance in forging, extrusion and die casting, conducted by industry during production runs, will be described.

  13. Auger electron spectroscopy study of alloy 718 and 304L stainless steel irradiated with 800 MeV protons

    NASA Astrophysics Data System (ADS)

    García-Mazarío, M.; Hernández-Mayoral, M.; Lancha, A. M.

    2001-07-01

    It is well known that radiation produces changes in materials microstructure such as formation of defects, dissolution and redistribution of secondary phases, precipitation of new phases, etc. and changes in the grain boundary microchemistry by a process known as radiation-induced segregation (RIS). This paper describes the grain boundary microchemical characterization of alloy 718 and 304L stainless steel irradiated with high-energy protons at Los Alamos Neutron Science Center (LANSCE), performed by means of Auger electron spectroscopy (AES). In addition, non-irradiated alloy 718 was characterized as reference. The Auger results showed that as a consequence of exposure to proton radiation, the changes observed in alloy 718 were the disappearance of the nickel and niobium rich grain boundaries precipitates and RIS of the major alloying elements (nickel to grain boundaries, and chromium and iron away from grain boundaries). On the other hand, in irradiated AISI 304L no differences were observed between intergranular and transgranular areas.

  14. Thermal fatigue resistance of hot work die steel repaired by partial laser surface remelting and alloying process

    NASA Astrophysics Data System (ADS)

    Cong, Dalong; Zhou, Hong; Ren, Zhenan; Zhang, Haifeng; Ren, Luquan; Meng, Chao; Wang, Chuanwei

    2014-03-01

    In this study, AISI H13 steel was processed using laser surface remelting and alloying with Co-based and iron-based powders for thermal fatigue resistance enhancement. The precracks were produced on the samples before laser treatment. The microstructures of laser treated zones were examined by scanning electron microscope. X-ray diffraction was used to describe the microstructure and identify the phases in molten/alloying zones. Microhardness was measured and the thermal fatigue resistance was investigated with self-controlled thermal fatigue test method. The results indicate that laser surface remelting and alloying can repair a large proportion of thermal cracks. Meanwhile, the strengthening network obtains ultrafine microstructure and super thermal fatigue resistance, which restrains the propagation of thermal cracks. Compared with samples treated with laser surface remelting and laser surface alloying with iron-base powder, samples treated with Co-based powder produce lower cracking susceptibility and higher thermal fatigue resistance.

  15. Effect of micro-alloy elements (Ti, Nb, Al and Ca) on corrosion resistance of 26%Cr-2%Mo stainless steel in chloride solutions

    SciTech Connect

    Kim, H.; Lee, Y.D.

    1999-11-01

    Ferritic stainless steels have higher corrosion and stress corrosion cracking resistance in chloride environments than austenitic stainless steels. The production mat of ferritic stainless steels is lower than austenitic stainless steels. However, the application of highly alloyed ferritic stainless steels is limited due to low toughness and intergranular corrosion attack. Corrosion resistance of 26%Cr-2%Mo ferritic steels was evaluated using polarization test in 20% NaCl solution and the ferric chloride test. In addition, TEM and SEM were employed to analyze the secondary phases around the matrix where pitting corrosion occurred. In ferric chloride test the crevice corrosion resistance of non-stabilized alloy and Ca added alloy was lower than that of stabilized alloy and the crevice corrosion resistance of stabilized alloys was independent of stabilizing element such as Ti and Nb. The pitting corrosion resistance in chloride solution depended on micro-alloying elements as well as the surface treatment such as pickling and polishing. The effect of micro-alloy element and surface treatment on corrosion properties was explained with the aid of SEM observations. Among the polished alloys, the addition of Nb was the most effective for pitting corrosion resistance but the addition of Ti or Ca decreased the corrosion resistance. The pickling increased the corrosion resistance in all alloys except alloy No. 4 (Ti + Nb + Al). Pickling effectively increased corrosion resistance of the alloy containing Ti or Ca, due to removal of pit initiation sites associated with TiN inclusions or unstable phase (i.e., CaS, TiN).

  16. The role of salt melts on the corrosion of steels and nickel-based alloys in waste incineration plants

    SciTech Connect

    Spiegel, M.

    1999-11-01

    Laboratory experiments were carried out to study the corrosion behavior of steels and nickel-based alloys beneath heavy-metal-rich chloride and sulfate melts. Exposure tests on low- and high alloy steels in (Ca, K, Na, Pb, Zn)-sulfate mixtures in N{sub 2} - 5 vol.% O{sub 2} at 600 C have shown accelerated corrosion after addition of PbSO{sub 4} and ZnSO{sub 4}. The corrosion products were identified as (Fe, Ni)-oxide precipitates in contact with the gas phase and chromium-rich corrosion products close to the metal. Thermogravimetric investigations in He-5 vol.% O{sub 2} with the 2.25Cr-1Mo steel and also Alloy 625 have shown that severe corrosion occurred in the presence of a 50 wt.% ZnCl{sub 2}-50wt.% KCl salt mixture in the temperature range from 300 to 500 C. The corrosion products on 2.25Cr-1Mo were found to be Zn-rich iron-oxide precipitates in contact with the gas phase and a Fe{sub 2}O{sub 3} layer underneath. In contact with the metal, a mixture of iron-chlorides and Fe{sub 2}O{sub 3} was detected, together with variable amounts of K and Zn. A thick scale has formed on Alloy 625, consisting of nickel- and chromium-oxides with some dissolved Mo.

  17. Communication research between working capacity of hard- alloy cutting tools and fractal dimension of their wear

    NASA Astrophysics Data System (ADS)

    Arefiev, K.; Nesterenko, V.; Daneykina, N.

    2016-06-01

    The results of communication research between the wear resistance of the K applicability hard-alloy cutting tools and the fractal dimension of the wear surface, which is formed on a back side of the cutting edge when processing the materials showing high adhesive activity are presented in the paper. It has been established that the wear resistance of tested cutting tools samples increases according to a fractal dimension increase of their wear surface.

  18. Influence of Prior Deformation on the Sensitization Kinetics of Nitrogen Alloyed 316L Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mannepalli, Srinivas; Gupta, Ram Kishor; Kumar, A. Vinod; Parvathavarthini, N.; Mudali, U. Kamachi

    2015-05-01

    This paper presents the influence of prior deformation on the sensitization kinetics of nitrogen-alloyed 316L stainless steels. Systematic investigations were carried out for two varieties of 316L SS containing (i) 0.025% C and 0.14% N; (ii) 0.033% C and 0.11% N. Using ASTM standard A262 Practice A and E tests, time-temperature-sensitization diagrams were constructed for as-received as well as 5-25% cold-worked materials. Using these TTS diagrams, critical cooling rates (CCR) above which there is no risk of sensitization were calculated. TTS diagrams established for these two stainless steels will be useful for avoiding time-temperature combinations that may result in sensitization and susceptibility to IGC. These CCR obtained can be used to optimize heating rates/cooling rates to be followed which will not lead to sensitization during solution annealing, stress-relieving, and dimensional stabilization of critical components for fast breeder reactors.

  19. Dynamic Deformation and Fragmentation Response of Maraging Steel Linear Cellular Alloy

    NASA Astrophysics Data System (ADS)

    Jakus, Adam; Fredenburg, D. A.; McCoy, T.; Thadhani, N. N.; Cochran, J.

    2011-06-01

    The dynamic deformation and fragmentation response of 25% dense 9-cell linear cellular alloy (LCA) made of unaged 250 maraging steel, fabricated using a direct reduction and extrusion technique, is investigated. Explicit finite element simulations were implemented using AUTODYN. The maraging steel properties were defined using a Johnson-Cook strength model with previously validated parameters. Rod-on-anvil impact tests were performed using the 7.6 mm helium gas gun and the transient deformation and fragmentation response was recorded with high-speed imaging. For purpose of comparison, the response of 25% dense hollow cylinders of same density as the 9-cell LCA was also studied. Analysis of observed states of specimens and finite element simulations reveal that in the case of the 9-cell LCA, dissipation of stress and strain occurs along the interior cell wells resulting in significant and ubiquitous buckling prior to confined fragmentation. In comparison, the simple hollow cylinder undergoes significant radial lipping, eventually producing larger sized, external fragments. DTRA Grant No. HDTRA1-07-1-0018 and NDSEG Fellowship Program.

  20. The use of water cooling during the continuous casting of steel and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Sengupta, J.; Thomas, B. G.; Wells, M. A.

    2005-01-01

    In both continuous casting of steel slabs and direct chill (DC) casting of aluminum alloy ingots, water is used to cool the mold in the initial stages of solidification, and then below the mold, where it is in direct contact with the newly solidified surface of the metal. Water cooling affects the product quality by (1) controlling the heat removal rate that creates and cools the solid shell and (2) generating thermal stresses and strains inside the solidified metal. This work reviews the current state-of-the-art in water cooling for both processes, and draws insights by comparing and contrasting the different practices used in each process. The heat extraction coefficient during secondary cooling depends greatly on the surface temperature of the ingot, as represented by boiling water-cooling curves. Thus, the heat extraction rate varies dramatically with time, as the slab/ingot surface temperature changes. Sudden fluctuations in the temperature gradients within the solidifying metal cause thermal stresses, which often lead to cracks, especially near the solidification front, where even small tensile stresses can form hot tears. Hence, a tight control of spray cooling for steel, and practices such as CO2 injection/pulse water cooling for aluminum, are now used to avoid sudden changes in the strand surface temperature. The goal in each process is to match the rate of heat removal at the surface with the internal supply of latent and sensible heat, in order to lower the metal surface temperature monotonically, until cooling is complete.

  1. Modification of Low-Alloy Steel Surface by Plasma Electrolytic Nitriding

    NASA Astrophysics Data System (ADS)

    Kusmanov, S. A.; Smirnov, A. A.; Silkin, S. A.; Belkin, P. N.

    2016-07-01

    The structure of the low-alloy steel after plasma electrolytic nitriding (PEN) in electrolyte containing ammonium nitrate was investigated. The cross-sectional microstructure, composition, and phase constituents of modified layer under different processing conditions were characterized. It is shown that anode PEN provides the saturation of steel with nitrogen and formation of α-Fe2O3, FeO, and Fe3O4 oxides, Fe2-3N nitride, and martensite. The aqueous solution that contained 15 wt.% NH4Cl and 5 wt.% NH4NO3 allows one to obtain the hardened layer with a thickness of 80 μm and a microhardness up to 740 HV during 5 min at 850 °C. Surface roughness decreases from 1.5 to 0.8 μm after 5-min PEN at 650 °C. The proposed electrolyte and processing mode (750 °C, 10 min) enable to obtain the decrease in the weight loss after lubricate wear testing by a factor of 2.7. The base-nitrate electrolyte conditioned a decrease in the corrosion current density by a factor of 9 due to passivating effect of the oxide and nitride of iron.

  2. Characterization and cytotoxic assessment of ballistic aerosol particulates for tungsten alloy penetrators into steel target plates.

    PubMed

    Machado, Brenda I; Murr, Lawrence E; Suro, Raquel M; Gaytan, Sara M; Ramirez, Diana A; Garza, Kristine M; Schuster, Brian E

    2010-09-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified. PMID:20948926

  3. Modification of Low-Alloy Steel Surface by Plasma Electrolytic Nitriding

    NASA Astrophysics Data System (ADS)

    Kusmanov, S. A.; Smirnov, A. A.; Silkin, S. A.; Belkin, P. N.

    2016-05-01

    The structure of the low-alloy steel after plasma electrolytic nitriding (PEN) in electrolyte containing ammonium nitrate was investigated. The cross-sectional microstructure, composition, and phase constituents of modified layer under different processing conditions were characterized. It is shown that anode PEN provides the saturation of steel with nitrogen and formation of α-Fe2O3, FeO, and Fe3O4 oxides, Fe2-3N nitride, and martensite. The aqueous solution that contained 15 wt.% NH4Cl and 5 wt.% NH4NO3 allows one to obtain the hardened layer with a thickness of 80 μm and a microhardness up to 740 HV during 5 min at 850 °C. Surface roughness decreases from 1.5 to 0.8 μm after 5-min PEN at 650 °C. The proposed electrolyte and processing mode (750 °C, 10 min) enable to obtain the decrease in the weight loss after lubricate wear testing by a factor of 2.7. The base-nitrate electrolyte conditioned a decrease in the corrosion current density by a factor of 9 due to passivating effect of the oxide and nitride of iron.

  4. Residual stresses in a stainless steel - titanium alloy joint made with the explosive technique

    NASA Astrophysics Data System (ADS)

    Taran, Yu V.; Balagurov, A. M.; Sabirov, B. M.; Evans, A.; Davydov, V.; Venter, A. M.

    2012-02-01

    Joining of pipes from stainless steel (SS) and titanium (Ti) alloy still experience serious technical problems. Recently, reliable and hermetic joining of SS and Ti pipes has been achieved with the explosive bonding technique in the Russian Federal Nuclear Center. Such adapters are earmarked for use at the future International Linear Collider. The manufactured SS-Ti adapters have excellent mechanical behavior at room and liquid nitrogen temperatures, during high-pressure tests and thermal cycling. We here report the first neutron diffraction investigation of the residual stresses in a SS-Ti adapter on the POLDI instrument at the SINQ spallation source. The strain scanning across the adapter walls into the SS-SS and SS-Ti pipes sections encompassed measurement of the axial, radial and hoop strain components, which were transformed into residual stresses. The full stress information was successfully determined for the three steel pipes involved in the joint. The residual stresses do not exceed 300 MPa in magnitude. All stress components have tensile values close to the adapter internal surface, whilst they are compressive close to the outer surface. The strong incoherent and weak coherent neutron scattering cross-sections of Ti did not allow for the reliable determination of stresses inside the titanic pipe.

  5. Characterization and Cytotoxic Assessment of Ballistic Aerosol Particulates for Tungsten Alloy Penetrators into Steel Target Plates

    PubMed Central

    Machado, Brenda I.; Murr, Lawrence E.; Suro, Raquel M.; Gaytan, Sara M.; Ramirez, Diana A.; Garza, Kristine M.; Schuster, Brian E.

    2010-01-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified. PMID:20948926

  6. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  7. Creep Void Detection for Low Alloy Steel Using AC Magnetic Method

    SciTech Connect

    Shiwa, M.; Cheng, W.; Kume, R.

    2004-02-26

    Nondestructive detection of creep void was developed for low alloy steel by using AC magnetic method. Two types of 2.25Cr-1Mo steel specimens, base metal (BM) and simulated heat affected zone (HAZ) under aging and creep damage, were prepared for the tests. A differential type probe was used to detect AC magnetic signals. The exciting and detecting coils were coaxially arranged with a ferrite core. Signals were recorded using a 2-channel waveform recorder. The equivalent hysteresis loss (HL) was analyzed. It was observed that the HL of BM and HAZ changed in opposite direction, that is, HL of BM increased and HL of HAZ decreased with aging time. On the other hand, the HLs of both BM and HAZ decreased with creep time. The HL of creep samples was affected by both aging and stress-induced damage. In order to evaluate creep damage, stress-induced damage (SID) parameter was proposed to remove aging factor of materials from HL. Creep void were observed by scanning electron microscope (SEM) for all creep damage samples of SID value under 0.8.

  8. An ultrasonic technique of quenching stress control in steels and alloys

    SciTech Connect

    Muraviev, V.V.; Sukharev, E.M.; Kurbator, A.N.

    1996-12-31

    Quenching stress is important for usage properties and reliability of components, often it cause to crack generation, other prohibitive defects and destruction. So, opportune, timely quenching stress testing is a high-priority task. One of the possible acoustic technique of quenching stress evaluation was investigated for some type of steels and aluminum alloys. Acoustic stress test measurements is based on correlationship of ultrasonic wave velocity and stresses. Beside this the author studied collation between structural internal stress and frequency spectrum characteristics changes. Residual quenching stress in steels was measured by X-ray techniques. The author suggests that internal stress is the cause of structural changes leading to changes of mechanical properties (hardness, toughness yield stress, etc.) and it is the reason of correlation between ultrasonic velocity and mechanical properties. The experiments show strong correlation of internal stress and ultrasonic velocity for longitudinal, shear and surface waves and for mechanical properties and ultrasonic velocity (also for all type of waves). The author concludes that ultrasonic velocity change measurements can be used to investigate, evaluate and test stress state changes caused by quenching process.

  9. Electrodeposition of Mn-Co Alloys on Stainless Steels for SOFC Interconnect Application

    SciTech Connect

    Wu, J.; Jiang, Y.; Johnson, C.; Gong, M.; Liu, X.

    2007-09-01

    Chromium-containing ferritic stainless steels are the most popular materials for solid oxide fuel cell (SOFC) interconnect applications because of its oxidation resistance and easy fabrication process. However, excessive scale growth and chromium evaporation will degrade the cell performance. Highly conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. Mn1.5Co1.5O4 spinel is one of the most promising coatings for interconnect application because of its high conducitivy, good chromium retention capability, as well as good CTE match. Electroplating of alloys or thin film multilayers followed by controlled oxidation to the desired spinel phase offers an additional deposition option. In the present study binary Mn/Co alloys was fabricated by electrodeposition, and polarization curves were used to characterize the cathodic reactions on substrate surface. By controlling the current density precisely, coatings with Mn/Co around 1:1 has been successfully deposited in Mn/Co =10 solutions, SEM and EDX was used to characterize the surface morphology and composition.

  10. A mechanical property and stress corrosion evaluation of Custom 455 stainless steel alloy

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1972-01-01

    The mechanical and stress corrosion properties are presented of vacuum melted Custom 455 stainless steel alloy bar (1.0-inch diameter) and sheet (0.083-inch thick) material aged at 950 F, 1000 F, and 1050 F. Low temperature mechanical properties were determined at temperatures of 80 F, 0 F, -100 F, and -200 F. For all three aging treatments, the ultimate tensile and 0.2 percent offset yield strengths increased with decreasing test temperatures while the elongation held fairly constant down to -100 F and decreased at -200 F. Reduction in Area decreased moderately with decreasing temperature for the longitudinal round (0.250-inch diameter) specimens. Notched tensile strength and charpy V-notched impact strength decreased with decreasing test temperature. For all three aging treatments, no failures were observed in the unstressed specimens or the specimens stressed to 50, 75, and 100 percent of their yield strengths for 180 days of alternate immersion testing in a 3.5 percent NaCl solution. As indicated by the results of tensile tests performed after alternate immersion testing, the mechanical properties of Custom 455 alloy were not affected by stress or exposure under the conditions of the evaluation.

  11. Microstructure and Properties of Lap Joint Between Aluminum Alloy and Galvanized Steel by CMT

    NASA Astrophysics Data System (ADS)

    Niu, Song; Chen, Su; Dong, Honggang; Zhao, Dongsheng; Zhang, Xiaosheng; Guo, Xin; Wang, Guoqiang

    2016-05-01

    Lap joining of 1-mm-thick Novelist AC 170 PX aluminum alloy to 1.2-mm-thick ST06 Z galvanized steel sheets for automotive applications was conducted by cold metal transfer advanced welding process with ER4043 and ER4047 filler wires. Under the optimized welding parameters with ER4043 filler wire, the tensile shear strength of joint was 189 MPa, reaching 89% of the aluminum alloy base metal. Microstructure and elemental distribution were characterized by optical metalloscope and electron probe microanalysis. The lap joints with ER4043 filler wire had smaller wetting angle and longer bonded line length with better wettability than with ER4047 filler wire during welding with same parameters. The needle-like Al-Fe-Si intermetallic compounds (IMCs) were spalled into the weld and brought negative effect to the tensile strength of joints. With increasing welding current, the needle-like IMCs grew longer and spread further into the weld, which would deteriorate the tensile shear strength.

  12. YAG laser micro welding of stainless steel and shape memory alloy

    NASA Astrophysics Data System (ADS)

    Uenishi, Keisuke; Seki, Masanori; Kunimasa, Takeshi; Takatsugu, Masaya; Kobayashi, Kojiro F.; Ikeda, Takeshi; Tsuboi, Akihiro

    2003-02-01

    In order to investigate the applicability of laser micro welding to the fabrication of medical devices, SUS304 stainless steel and Ti-Ni based shape memory alloy biomaterials wires were micro spot melted by using YAG laser. By the optimization of laser conditions such as laser power or pulse duration, sound spot melted wires free from any defects were prepared and the width of the melted metal was reduced to about 0.3mm for the 0.35mm diameter wires. Compared with the SUS304 wires, melting of shape memory alloy wires needed more precise control of laser conditions although it needed smaller power input. Melted metal exhibited a rapidly quenched microstructure. The spot melted wires showed comparable tensile strength or super-elastic behavior with base materials. Besides, by the microstructural observation and corrosion test in a quasi biological environment, corrosion resistance was estimated to be hardly degraded by spot melting. Crosswise or parallel joints was also successfully prepared by laser spot welding of wires, suggesting the laser micro welding is applicable to the fabrication of biomedical devices.

  13. Microstructure and Properties of Lap Joint Between Aluminum Alloy and Galvanized Steel by CMT

    NASA Astrophysics Data System (ADS)

    Niu, Song; Chen, Su; Dong, Honggang; Zhao, Dongsheng; Zhang, Xiaosheng; Guo, Xin; Wang, Guoqiang

    2016-04-01

    Lap joining of 1-mm-thick Novelist AC 170 PX aluminum alloy to 1.2-mm-thick ST06 Z galvanized steel sheets for automotive applications was conducted by cold metal transfer advanced welding process with ER4043 and ER4047 filler wires. Under the optimized welding parameters with ER4043 filler wire, the tensile shear strength of joint was 189 MPa, reaching 89% of the aluminum alloy base metal. Microstructure and elemental distribution were characterized by optical metalloscope and electron probe microanalysis. The lap joints with ER4043 filler wire had smaller wetting angle and longer bonded line length with better wettability than with ER4047 filler wire during welding with same parameters. The needle-like Al-Fe-Si intermetallic compounds (IMCs) were spalled into the weld and brought negative effect to the tensile strength of joints. With increasing welding current, the needle-like IMCs grew longer and spread further into the weld, which would deteriorate the tensile shear strength.

  14. Optimization of Processing Parameters in ECM of Die Tool Steel Using Nanofluid by Multiobjective Genetic Algorithm

    PubMed Central

    Sathiyamoorthy, V.; Sekar, T.; Elango, N.

    2015-01-01

    Formation of spikes prevents achievement of the better material removal rate (MRR) and surface finish while using plain NaNO3 aqueous electrolyte in electrochemical machining (ECM) of die tool steel. Hence this research work attempts to minimize the formation of spikes in the selected workpiece of high carbon high chromium die tool steel using copper nanoparticles suspended in NaNO3 aqueous electrolyte, that is, nanofluid. The selected influencing parameters are applied voltage and electrolyte discharge rate with three levels and tool feed rate with four levels. Thirty-six experiments were designed using Design Expert 7.0 software and optimization was done using multiobjective genetic algorithm (MOGA). This tool identified the best possible combination for achieving the better MRR and surface roughness. The results reveal that voltage of 18 V, tool feed rate of 0.54 mm/min, and nanofluid discharge rate of 12 lit/min would be the optimum values in ECM of HCHCr die tool steel. For checking the optimality obtained from the MOGA in MATLAB software, the maximum MRR of 375.78277 mm3/min and respective surface roughness Ra of 2.339779 μm were predicted at applied voltage of 17.688986 V, tool feed rate of 0.5399705 mm/min, and nanofluid discharge rate of 11.998816 lit/min. Confirmatory tests showed that the actual performance at the optimum conditions was 361.214 mm3/min and 2.41 μm; the deviation from the predicted performance is less than 4% which proves the composite desirability of the developed models. PMID:26167538

  15. Optimization of Processing Parameters in ECM of Die Tool Steel Using Nanofluid by Multiobjective Genetic Algorithm.

    PubMed

    Sathiyamoorthy, V; Sekar, T; Elango, N

    2015-01-01

    Formation of spikes prevents achievement of the better material removal rate (MRR) and surface finish while using plain NaNO3 aqueous electrolyte in electrochemical machining (ECM) of die tool steel. Hence this research work attempts to minimize the formation of spikes in the selected workpiece of high carbon high chromium die tool steel using copper nanoparticles suspended in NaNO3 aqueous electrolyte, that is, nanofluid. The selected influencing parameters are applied voltage and electrolyte discharge rate with three levels and tool feed rate with four levels. Thirty-six experiments were designed using Design Expert 7.0 software and optimization was done using multiobjective genetic algorithm (MOGA). This tool identified the best possible combination for achieving the better MRR and surface roughness. The results reveal that voltage of 18 V, tool feed rate of 0.54 mm/min, and nanofluid discharge rate of 12 lit/min would be the optimum values in ECM of HCHCr die tool steel. For checking the optimality obtained from the MOGA in MATLAB software, the maximum MRR of 375.78277 mm(3)/min and respective surface roughness Ra of 2.339779 μm were predicted at applied voltage of 17.688986 V, tool feed rate of 0.5399705 mm/min, and nanofluid discharge rate of 11.998816 lit/min. Confirmatory tests showed that the actual performance at the optimum conditions was 361.214 mm(3)/min and 2.41 μm; the deviation from the predicted performance is less than 4% which proves the composite desirability of the developed models. PMID:26167538

  16. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    SciTech Connect

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some sigma phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs.

  17. One-Step Quenching and Partitioning Heat Treatment of Medium Carbon Low Alloy Steel

    NASA Astrophysics Data System (ADS)

    Tariq, Fawad; Baloch, Rasheed Ahmed

    2014-05-01

    This paper presents the results of novel one-step quenching and partitioning (Q&P) heat treatment conducted on medium carbon low alloy steel sheet. Samples were austenitised at 1193 K followed by interrupted quenching at 473 K for different partitioning times and finally they were quenched in water. Dilatometry was employed for selection of treatment temperatures. Optical and scanning electron microscopy was carried out to examine the microstructural changes. Volume fraction of retained austenite was measured by x-ray diffraction technique. Resulting microstructures were correlated with the mechanical properties such hardness, tensile strength, elongation, impact absorbed energy, etc. The notch tensile and fracture toughness properties of Q&P steels are still lacking therefore notch tensile strength and plain strain fracture toughness tests were conducted and results are reported here. Results of Q&P treatments were also compared with the properties obtained by conventional Quenching and Tempering (Q&T) and normalizing treatments. Optimum strength-ductility balance of about 2000 MPa tensile strength with 11% elongation was achieved in samples quenched at 473 K and isothermally partitioned for 100 s. Higher ductility of Q&P steel was attributed to the presence of 6.8% film-type interlath retained austenite. Fine-grained martensitic structure with high density of interphase boundaries imparted ultrahigh strength. It was further noted that the impact toughness, notch tensile strength and fracture toughness of 1000 s partitioned samples was higher than 100 s partitioned samples. Possible reasons for high toughness are synergetic effect of recovery of dislocations, partial loss of martensite tetragonality and precipitation of fine transition carbides.

  18. Modeling of porosity formation and feeding flow during casting of steel and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Lin, Zhiping

    Porosity is one of the most important defects in metal casting. To quantitatively predict the porosity formation during casting two numerical models are developed for steel and aluminum alloys respectively. For steel, a multi-phase model is developed that predicts melt pressure, feeding flow, porosity (both microscopic and macroscopic), and riser pipe formation during casting. The phases included in the model are solid, liquid, porosity, and air. An energy equation is solved to determine solid fraction. A multi-phase momentum equation, which is valid everywhere in the solution domain, is derived. A pressure equation is then derived from this momentum equation and a mixture continuity equation developed that accounts for all phases. The partial pressure of a gas species dissolved in the melt is determined using the species concentration, which is found by solving a species conservation equation that accounts for convection. Porosity forms once the gas pressure exceeds the sum of the melt pressure and the capillary pressure. The amount of porosity that forms is determined from the mixture continuity equation. The riser pipe is determined from an air continuity equation. A pore size model, which considers the effects of the solidifying steel microstructure on pore size, is incorporated into the multi-phase model. The multi-phase model is applied to one-dimensional, two-dimensional, and three-dimensional simulations. The results clearly illustrate the basic physical phenomena involved and predict microporosity and macroporosity distributions, as well as a riser pipe. For aluminum alloys a gas microsegregation model is developed to quantitatively predict porosity, coupled with the calculations of the pressure field, feeding flow, and distribution of dissolved gas species throughout the casting. The effects of dendritic and eutectic microstructure on the pore shape and size are considered in a pore size model. The model is applied to one-dimensional simulations of A319

  19. Nitriding of a tool steel with an electron-beam-excited plasma

    SciTech Connect

    Shoyama, H.; Hishida, T.; Hara, T.; Dake, Y.; Mori, T.; Nagai, H.; Hori, M.; Goto, T.

    2006-11-15

    Nitriding of a tool steel was carried out with an electron-beam-excited plasma (EBEP). EBEP is sustained with energetic electron beams over the pressure range of 10{sup -3}-10{sup 1} Pa by electron-impact ionization. Samples whose temperatures were controlled by electric radiant heater were exposed to EBEP. A nitrided layer of 100 {mu}m and a surface hardness of 1000 HV(0.1) were achieved for tool steel SKD61 (JIS) at 800 K and a treatment time of 3 h. In order to measure the density of nitrogen atoms in EBEP, a vacuum ultraviolet absorption spectroscopy system was used. It was found that the density of nitrogen atoms increased from 10{sup 11} to 10{sup 12} cm{sup -3} linearly with an increase of electron beam current from 2 to 20 A.

  20. Electromagnetic nondestructive evaluation of tempering process in AISI D2 tool steel

    NASA Astrophysics Data System (ADS)

    Kahrobaee, Saeed; Kashefi, Mehrdad

    2015-05-01

    The present paper investigates the potential of using eddy current technique as a reliable nondestructive tool to detect microstructural changes during the different stages of tempering treatment in AISI D2 tool steel. Five stages occur in tempering of the steel: precipitation of ɛ carbides, formation of cementite, retained austenite decomposition, secondary hardening effect and spheroidization of carbides. These stages were characterized by destructive methods, including dilatometry, differential scanning calorimetry, X-ray diffraction, scanning electron microscopic observations, and hardness measurements. The microstructural changes alter the electrical resistivity/magnetic saturation, which, in turn, influence the eddy current signals. Two EC parameters, induced voltage sensed by pickup coil and impedance point detected by excitation coil, were evaluated as a function of tempering temperature to characterize the microstructural features, nondestructively. The study revealed that a good correlation exists between the EC parameters and the microstructural changes.

  1. Study on the growth and corrosion resistance of manganese phosphate coatings on 30CrMnMoTi alloy steel

    NASA Astrophysics Data System (ADS)

    Fang, Liang; Xie, Liang-bo; Hu, Jia; Li, Yun; Zhang, Wen-ting

    Due to containing some alloy elements such as chromium, 30CrMnMoTi steel is usually difficult to be phosphated. In present paper, the growth process of the phosphate coating on 30CrMnMoTi alloy steel fabricated by a high temperature manganese phosphating was investigated. The microstructure, surface morphology, composition and corrosion resistance of the phosphate coatings were analyzed by XRD, SEM, EDS and electrochemical polarization method, respectively. The time dependence of open circuit potential (OCP) and the weight of the coating were also measured. It is found that the phosphate coating is mainly composed of (Mn,Fe)5H2(PO4)4·4H2O and consists of a lot of close packed lump crystallites. Based on the time dependence of morphology and the weight of phosphate films, it shows that the phosphating process mainly includes three stages: corrosion of the substrate, creation and growth of phosphate crystal nucleus and thickening of phosphate coating. For 30CrMnMoTi steel, it takes at least 30 seconds and 3 minutes for the first and second step, respectively: at the beginning stage of phospahting process, a lot of bubbles emit, then a complete film will form at the end of bubbling, and the nucleation of phosphate film is inhomogeneous, phosphate crystal nucleus usually forms preferentially at grain boundary. The coating weight-time curve is similar to that of the parabolic growth. The electrochemical polarization measurement shows that the corrosion potentials of the phosphated steel shifted positively about 480 mV than the bare steel and the results of neutral salt spray test (NSS) could reach 24 h, indicating the phosphating improved the corrosion resistance of the 30CrMnMoTi alloy steel.

  2. Effect of decreased hot-rolling reduction treatment on fracture toughness of low-alloy structural steels

    NASA Astrophysics Data System (ADS)

    Tomita, Yoshiyuki

    1990-09-01

    Commercial low-alloy structural steels, 0.45 pct C (AISI 1045 grade), 0.40 pct C-Cr-Mo (AISI 4140 grade), and 0.40 pct C-Ni-Cr-Mo (AISI 4340 grade), have been studied to determine the effect of the decreased hot-rolling reduction treatment (DHRRT) from 98 to 80 pct on fracture toughness of quenched and highly tempered low-alloy structural steels. The significant conclusions are as follows: (1) the sulfide inclusions were modified through the DHRRT from a stringer (mean aspect ratio: 16.5 to 17.6) to an ellipse (mean aspect ratio: 3.8 to 4.5), independent of the steels studied; (2) the DHRRT significantly improved J Ic in the long-transverse and shorttransverse orientations, independent of the steels studied; and (3) the shelf energy in the Charpy V-notch impact test is also greatly improved by the DHRRT, independent of testing orientation and steels studied; however, (4) the ductile-to-brittle transition temperature was only slightly affected by the DHRRT. The beneficial effect on the J Ic is briefly discussed in terms of a crack extension model involving the formation of voids at the inclusion sites and their growth and eventual linking up through the rupture of the intervening ligaments by local shear.

  3. Fatigue crack initiation in carbon and low-alloy steels in light water reactor environments : mechanism and prediction.

    SciTech Connect

    Chopra, O. K.; Shack, W. J.

    1998-01-27

    Section 111 of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. The effects of reactor coolant environments are not explicitly addressed by the Code design curves. Recent test data illustrate potentially significant effects of light water reactor (LWR) coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be shorter than those in air by a factor of {approx}70. The crack initiation and crack growth characteristics of carbon and low-alloy steels in LWR environments are presented. Decreases in fatigue life of these steels in high-dissolved-oxygen water are caused primarily by the effect of environment on growth of short cracks < 100 {micro}m in depth. The material and loading parameters that influence fatigue life in LWR environments are defined. Fatigue life is decreased significantly when five conditions are satisfied simultaneously, viz., applied strain range, service temperature, dissolved oxygen in water, and S content in steel are above a threshold level, and loading strain rate is below a threshold value. Statistical models have been developed for estimating the fatigue life of these steels in LWR environments. The significance of the effect of environment on the current Code design curve is evaluated.

  4. Effect of alloying with titanium on the microstructure of an oxide dispersion strengthened 13.5% Cr steel

    NASA Astrophysics Data System (ADS)

    Rogozhkin, S. V.; Bogachev, A. A.; Kirillov, D. I.; Nikitin, A. A.; Orlov, N. N.; Aleev, A. A.; Zaluzhnyi, A. G.; Kozodaev, M. A.

    2014-12-01

    Microstructure and phase composition of a high-chromium oxide dispersion strengthened (ODS) steel Fe-13.5% Cr-2% W-0.3% Y2O3 without a titanium additive, as well as alloyed with 0.2, 0.3, and 0.4 wt %Ti, has been studied using transmission electron microscopy. A comparison of the nanoscale state of the steels under investigation with that of an ODS Eurofer steel alloyed with 0.2 wt % V has been carried out. In all of the states found, a high number density of nanosized oxide inclusions has been observed. Upon an increase of the titanium concentration in the steel Fe-13.5% Cr-2% W-0.3% Y2O3 to 0.3 wt %, the average size of the particles decreases, while their number density grows. In this steel, single nanosized (0.1-0.7 μm) grains or their agglomerates have been found, as well as coarse (6-8 μm) grains.

  5. Laser cladding of stainless steel with a copper-silver alloy to generate surfaces of high antimicrobial activity

    NASA Astrophysics Data System (ADS)

    Hans, Michael; Támara, Juan Carlos; Mathews, Salima; Bax, Benjamin; Hegetschweiler, Andreas; Kautenburger, Ralf; Solioz, Marc; Mücklich, Frank

    2014-11-01

    Copper and silver are used as antimicrobial agents in the healthcare sector in an effort to curb infections caused by bacteria resistant to multiple antibiotics. While the bactericidal potential of copper and silver alone are well documented, not much is known about the antimicrobial properties of copper-silver alloys. This study focuses on the antibacterial activity and material aspects of a copper-silver model alloy with 10 wt% Ag. The alloy was generated as a coating with controlled intermixing of copper and silver on stainless steel by a laser cladding process. The microstructure of the clad was found to be two-phased and in thermal equilibrium with minor Cu2O inclusions. Ion release and killing of Escherichia coli under wet conditions were assessed with the alloy, pure silver, pure copper and stainless steel. It was found that the copper-silver alloy, compared to the pure elements, exhibited enhanced killing of E. coli, which correlated with an up to 28-fold increased release of copper ions. The results show that laser cladding with copper and silver allows the generation of surfaces with enhanced antimicrobial properties. The process is particularly attractive since it can be applied to existing surfaces.

  6. Alloy-grain-size dependence of the effectiveness of silica coatings as oxidation barriers on stainless steel

    SciTech Connect

    McDowell, C.S.; Basu, S.N.

    1995-04-01

    In order to determine the effect of alloy grain size on the oxidation properties of silica-coated austenitic Fe-18Cr-20Ni stainless steel, both coarse-grain (100-{mu}m grain size) forms of the alloy were produced. A 1-{mu}m-thick vitreous silica coating was deposited by chemical-vapor deposition on the alloys, which were subjected to isothermal and cyclic oxidation in air at 900{degrees}C. The coarse-grain alloys underwent widespread oxidation below the silica coating, leading to extensive coating spallation. This was attributed to the inability of the alloy to supply a sufficient outward flux of chromium to prevent oxygen penetration through microcracks in the silica coating. Due to an abundance of chromium available at the surface of the fine-grain alloy, chromia formed in the microcracks within the silica layer. As a result, the silica-coated, fine-grain alloy demonstrated superior oxidation resistance and excellent adhesion of the coating.

  7. Measurements of corrosion at defects in painted zinc and zinc alloy coated steels using current density mapping

    SciTech Connect

    Isaacs, H.S.; Aldykiewicz, A.J. Jr.; Thierry, D.; Simpson, T.C.

    1996-03-01

    Current density mapping was used to locate and monitor the early stages of corrosion at defects on painted surfaces in solution. Principles of the technique and methods of analysis were reviewed, and the effects of different scribing techniques were investigated. Results for painted zinc and aluminum-zinc alloy coated steel surfaces showed corrosion occurred initially at localized sites on the exposed zinc in both dilute chloride and sulfate solutions and when zinc was galvanically coupled to or isolated from steel. Current density mapping was shown to locate corrosion-susceptible defects on painted roll-formed materials that were not readily discernible optically.

  8. Fast Salt Bath Heat Treatment for a Bainitic/Martensitic Low-Carbon Low-Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Urbanec, Julia; Saastamoinen, Ari; Kivivuori, Seppo; Louhenkilpi, Seppo

    2015-11-01

    The mechanical properties of a low-alloyed steel with 0.06 wt pct C were investigated after a series of heat treatment processes using salt bath followed by quenching into water in order to obtain bainitic/martensitic steel. Salt bath holding time varied from 30 to 330 seconds. Hardness, tensile properties and toughness have been examined. The results show the obtained microstructure significantly enhances the impact strength (up to 187 J) and toughness (up to 71.4 pct critical reduction) with good hardness (239 ± 4 HV) and tensile strength (720 to 800 MPa) compared to direct quenching heat treatment without salt bath holding.

  9. Effect of thermomechanical treatment on the resistance of low-carbon low-alloy steel to brittle fracture

    NASA Astrophysics Data System (ADS)

    Schastlivtsev, V. M.; Tabatchikova, T. I.; Yakovleva, I. L.; Del'gado Reina, S. Yu.; Golosienko, S. A.; Pazilova, U. A.; Khlusova, E. I.

    2015-02-01

    Structure and mechanical properties of rolled plates (20-35 mm thick) of low-carbon low-alloy steel subjected to thermomechanical treatment (TMT) according to various regimes under laboratory and industrial conditions have been studied. Structural factors that favor obtaining high mechanical properties have been established. The retarding action of TMT on softening upon tempering has been revealed. The reasons for the decrease in the resistance to brittle fracture of the steel subjected to TMT, repeated quenching from the temperature of the furnace heating, and tempering have been determined.

  10. Effect of material flow on joint strength in activation spot joining of Al alloy and steel sheets

    NASA Astrophysics Data System (ADS)

    Watanabe, Goro; Yogo, Yasuhiro; Takao, Hisaaki

    2014-08-01

    A new joining method for dissimilar metal sheets was developed where a rotated consumable rod of Al alloy is pressed onto an Al alloy sheet at the part overlapped with a mild steel sheet. The metal flow in the joining region is increased by the through-hole in the Al sheet and consumable Al rod. The rod creates the joint interface and pads out of the thinly joined parts through pressing. This produces a higher joint strength than that of conventional friction stir spot welding. Measurements of the joint interface showed the presence of a 5-10 nm thick amorphous layer consisting of Al and Mg oxides.

  11. Investigations of High Temperature Wear Mechanisms for Tool Steel Under Open-Sliding Contact

    NASA Astrophysics Data System (ADS)

    Mnif, R.; Baccouch, Z.; Elleuch, R.; Richard, C.

    2014-08-01

    During hot working processes, working tools are subjected to severe conditions. Wear is one of the major life limiting factors of the hot working tools. The identification and understanding of the wear mechanism are extremely important for solving problems related to the hot working process. The ultimate aim of this paper is to assess some wear mechanisms of the tool steel used in hot drawing. The tribological tests were performed on high temperature pin-on-disc tribometer with an open-sliding contact for a simulation of hot-drawing process with a refreshed contact surface. The pin material was X40 CrMoV5 steel and the disc material was Fe 360B steel. Experiments were carried out for different disc temperatures ranging from room temperature to 800°C, a constant sliding speed of 50 rev/min and a constant normal load of 70 N. The evolution surface damage and oxides tribolayers have been investigated by SEM and EDS. The results have shown that an increase in test temperature facilitates the generation of oxide and assists in the compaction of the debris, thus producing a wear protective layer, and therefore, a reduction in friction coefficient.

  12. Surface Preparation of Powder Metallurgical Tool Steels by Means of Wire Electrical Discharge Machining

    NASA Astrophysics Data System (ADS)

    Hatami, Sepehr; Shahabi-Navid, Mehrdad; Nyborg, Lars

    2012-09-01

    The surface of two types of powder metallurgical (PM) tool steels ( i.e., with and without nitrogen) was prepared using wire electrical discharge machining (WEDM). From each grade of tool steel, seven surfaces corresponding to one to seven passes of WEDM were prepared. The WEDM process was carried out using a brass wire as electrode and deionized water as dielectric. After each WEDM pass the surface of the tool steels was thoroughly examined. Surface residual stresses were measured by the X-ray diffraction (XRD) technique. The measured stresses were found to be of tensile nature. The surface roughness of the WEDM specimens was measured using interference microscopy. The surface roughness as well as the residual stress measurements indicated an insignificant improvement of these parameters after four passes of WEDM. In addition, the formed recast layer was characterized by means of scanning electron microscopy (SEM), XRD, and X-ray photoelectron spectroscopy (XPS). The characterization investigation clearly shows diffusion of copper and zinc from the wire electrode into the work material, even after the final WEDM step. Finally, the importance of eliminating excessive WEDM steps is thoroughly discussed.

  13. Microstructural evolution of a heat-treated H23 tool steel

    NASA Astrophysics Data System (ADS)

    Nurbanasari, Meilinda; Tsakiropoulos, Panos; Palmiere, Eric J.

    2015-03-01

    The microstructure and the stability of carbides after heat treatments in an H23 tool steel were investigated. The heat treatments consisted of austenization at two different austenizing temperatures (1100°C and 1250°C), followed by water quenching and double-aging at 650°C, 750°C, and 800°C with air cooling between the first and second aging treatments. Martensite did not form in the as-quenched microstructures, which consisted of a ferrite matrix, M6C, M7C3, and MC carbides. The double-aged microstructures consisted of a ferrite matrix and MC, M6C, M7C3, and M23C6 carbides. Secondary hardening as a consequence of secondary precipitation of fine M2C carbides did not occur. There was disagreement between the experimental microstructure and the results of thermodynamic calculations. The highest double-aged hardness of the H23 tool steel was 448 HV after austenization at 1250°C and double-aging at 650°C, which suggested that this tool steel should be used at temperatures below 650°C.

  14. Effect of Initial Hardness on Interfacial Features in Underwater Explosive Welding of Tool Steel SKS3

    NASA Astrophysics Data System (ADS)

    Sun, Wei; Li, Xiaojie; Yan, Honghao; Hokamoto, Kazuyuki

    2013-11-01

    This paper aims at investigating effects of initial hardness on interfacial features for identical compositional materials under identical welding conditions. Two underwater explosive welding experiments on tool steel SKS3 with copper foil were carried out: one as-received and the other heat-treated. The welding process was simulated using the commercially available software package LS-DYNA. Numerical simulation gave deformation of the flyer/base plate and pressure distribution during the welding process. Microstructure and hardness at interface of the welded metals were evaluated. The results indicate that decreasing impact energy is accompanied by a shift from wavy to linear interface. Moreover, a comparison of the two experiments allows the conclusion that high initial hardness results in a decrease of wavelength and amplitude under identical welding conditions. Hardness profiles of as-received tool steel-copper welding reveal the hardening effect of impact in the vicinity of the interface. However, of interest is that a decrease in hardness was seen in the case of heat-treated martensitic tool steel with copper, fundamentally differing from previous explosive welding research; phase transition is proposed to discuss the relation between the effects of impact and heat, and those of work hardening and softening.

  15. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Zhuo, Chengzhi; Tao, Jie; Jiang, Shuyun; Liu, Linlin

    2009-01-01

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO2 predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 °C) conditions, amorphous nano-SiO2 particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr6.5Ni2.5Si and Cr23C6. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO2 particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix around the precipitated phase takes place by the chemical

  16. Comparative studies on shielding properties of some steel alloys using Geant4, MCNP, WinXCOM and experimental results

    NASA Astrophysics Data System (ADS)

    Singh, Vishwanath P.; Medhat, M. E.; Shirmardi, S. P.

    2015-01-01

    The mass attenuation coefficients, μ/ρ and effective atomic numbers, Zeff of some carbon steel and stainless steel alloys have been calculated by using Geant4, MCNP simulation codes for different gamma ray energies, 279.1 keV, 661.6 keV, 662 keV, 1115.5 keV, 1173 keV and 1332 keV. The simulation results of Zeff using Geant4 and MCNP codes have been compared with possible available experimental results and theoretical WinXcom, and good agreement has been observed. The simulated μ/ρ and Zeff values using Geant4 and MCNP code signifies that both the simulation process can be followed to determine the gamma ray interaction properties of the alloys for energies wherever analogous experimental results may not be available. This kind of studies can be used for various applications such as for radiation dosimetry, medical and radiation shielding.

  17. Local melting and tool slippage during friction stir spot welding of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Gerlich, Adrian Piotr

    Local melting and tool slippage during friction stir spot welding of different aluminum alloys is examined using a combination of detailed microscopy and temperature measurement. It has been widely accepted that friction stir welding is a solid-state process and does not involve melting. The present research indicates that local melting is an inherent feature when Al 7075 and Al 2024 alloys are spot welded, and produces tool slippage at the tool contact interface. In contrast, intermetallic particles contained in the Al 5754 and Al 6061 as-received materials do not melt and a no-slip condition is maintained. A combination of data acquisition of key welding parameters (axial force, torque and tool displacement), high-speed imaging, temperature measurement and metallography are employed to study the tool penetration stage and the subsequent dwell period during spot welding. A methodology is developed for reliably determining the stir zone temperature using thermocouples embedded within the tool itself. Tool slippage is investigated by determining the strain rate in stir zone material adjacent to the rotating tool. The strain rate is estimated by substituting stir zone temperature and subgrain size measurements into the Zener-Hollomon equation. Tool penetration early in the friction stir spot welding process can be explained as a progression of wear events from mild (delamination) wear, through to severe wear, and finally to melt wear in the material located immediately under the tip of the rotating pin. The stir zone peak temperature during welding is limited by either the solidus temperature of the alloy in question, or by local melting of intermetallic particles contained in the base material such as Al 7075 or Al 2024 alloys. Melted films dissolve rapidly in the high temperature stir zone, and as the weld cools to room temperature. Metallographic evidence confirming local melting and cracking is observed in Al 7075 and Al 2024 alloy friction stir spot welds made

  18. Hyperfine fields in Fe-Ni-X alloys and their application to a study of tempering of 9Ni steel

    SciTech Connect

    Fultz, B.; Morris, J.W. Jr.

    1984-12-01

    Hyperfine interactions due to solutes in Fe-Ni-X alloys were systematized, and interpreted with a model of linear response of hyperfine magnetic fields to magnetic moments. The effects of solutes on the /sup 57/Fe hmf were used for chemical analysis of the austenite formed in 9Ni steel during tempering. Diffusion kinetics of the Ni and X solutes were found to play an important role in the formation of the austenite particles.

  19. Quasi-static intergranular cracking in a Cu-Sn alloy: An analog of stress relief cracking of steels

    SciTech Connect

    Barrera, E.V.; Menyhard, M.; Bika, D.; Rothman, B.; McMahon, C.J. Jr.

    1991-01-01

    Intergranular cracking in a laboratory-made Cu-8wt%Sn alloy at 265 to 300{degree}C in vacuum was studied in order to explore the hypothesis that this could serve as an analog to the brittle mode of stress-relief cracking in steels and to test the mechanism proposed earlier to explain that phenomenon. This mechanism involves the stress-induced intergranular penetration along grain boundaries of a surface-adsorbed embrittling element. Sulfur is the active element in this regard in steels, and tin was envisioned as playing the same role in Cu-Sn alloys. Auger spectroscopy was used to confirm earlier reports of the surface activity of tin and to determine the segregation kinetics in the present polycrystals; no other elements were found to segregate to surfaces to any significant degree in the present alloy. Crack growth measurements showed that intergranular cracking occurs in an intermittent manner at an average rate on the order of 0.1 {mu}m/sec over a range of crack length. Crack initiation was found to be remarkably sensitive to the stress intensity, implying the existence of a threshold. The fracture appearance in the regions of slow crack growth was similar to that observed in steels undergoing stress-relief cracking at 500--600{degree}C. It was concluded that the quasi-static intergranular cracking in the steels and in the Cu-Sn alloy represent two aspects of the same generic phenomenon and that the proposed mechanism of stress-induced intergranular impurity penetration is valid. It is believed that liquid-and solid-metal embrittlement are closely related to the type of intergranular cracking described here.

  20. Quasi-static intergranular cracking in a Cu-Sn alloy: An analog of stress relief cracking of steels

    SciTech Connect

    Barrera, E.V.; Menyhard, M.; Bika, D.; Rothman, B.; McMahon, C.J. Jr.

    1991-12-31

    Intergranular cracking in a laboratory-made Cu-8wt%Sn alloy at 265 to 300{degree}C in vacuum was studied in order to explore the hypothesis that this could serve as an analog to the brittle mode of stress-relief cracking in steels and to test the mechanism proposed earlier to explain that phenomenon. This mechanism involves the stress-induced intergranular penetration along grain boundaries of a surface-adsorbed embrittling element. Sulfur is the active element in this regard in steels, and tin was envisioned as playing the same role in Cu-Sn alloys. Auger spectroscopy was used to confirm earlier reports of the surface activity of tin and to determine the segregation kinetics in the present polycrystals; no other elements were found to segregate to surfaces to any significant degree in the present alloy. Crack growth measurements showed that intergranular cracking occurs in an intermittent manner at an average rate on the order of 0.1 {mu}m/sec over a range of crack length. Crack initiation was found to be remarkably sensitive to the stress intensity, implying the existence of a threshold. The fracture appearance in the regions of slow crack growth was similar to that observed in steels undergoing stress-relief cracking at 500--600{degree}C. It was concluded that the quasi-static intergranular cracking in the steels and in the Cu-Sn alloy represent two aspects of the same generic phenomenon and that the proposed mechanism of stress-induced intergranular impurity penetration is valid. It is believed that liquid-and solid-metal embrittlement are closely related to the type of intergranular cracking described here.