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Sample records for aluminum al matrix

  1. Aluminum Matrix Composites Strengthened with CuZrAgAl Amorphous Atomized Powder Particles

    NASA Astrophysics Data System (ADS)

    Dutkiewicz, Jan; Rogal, Łukasz; Wajda, Wojciech; Kukuła-Kurzyniec, Agata; Coddet, Christian; Dembinski, Lucas

    2015-06-01

    The Al-matrix composites were prepared by hot pressing in vacuum of an aluminum powder with 20 and 40 wt.% addition of the amorphous Cu43Zr43Ag7Al7 alloy (numbers indicate at.%) obtained using gas atomization method. The amorphous structure of the powder was confirmed using x-ray diffraction, DSC, and TEM. The average size of mostly spherical particles was 100 μm, so the powder was sieved to obtain maximum size of 60 μm. The composites were prepared using uniaxial cold pressing in vacuum and at a temperature of 400 °C. The composites of hardness from 43 to 53 HV were obtained for both additions of the amorphous phase. They reached compression strength of 150 MPa for 20% of amorphous phase and 250 MPa for the higher content. The modest hardening effect was caused by crack initiation at Al/amorphous interfaces. The amorphous phase was only partially crystallized in the hot-pressed composites, what did not cause hardness decrease. The application of nanocrystalline aluminum powders obtained by high-energy ball milling for the matrix of composites allowed obtaining nanocrystalline aluminum matrix composites of size near 150 nm, strengthened with the amorphous powders, whose compression strength was near 550 MPa for the composite containing 40% of the amorphous phase and slightly lower for the composite containing 20% of the phase. They showed much higher ductility of 23% in comparison with 7% for the composite containing 40% amorphous phase. The distribution of the strengthening phase in the nanocrystalline matrix was not homogeneous; the amorphous particles formed bands, where majority of cracks nucleated during compression test.

  2. Tensile Properties of Nano AL2O3 Particulate-Reinforced Aluminum Matrix Composites by Mechanical Alloying and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Mehdinia, M.; Jenabali Jahromi, S. A.

    The powder of the micro Al and variant volume fractions of nano Al2O3 were milled by a high energy planetary ball-mill. By milling, a homogenous distribution of nano Al2O3 particles in the metal matrix were developed. Then the milled powder was cold compressed and sintered at 545°C for one hr. The mold and the sintered sample hold in a furnace until the temperature reached 545°C. Then the hot 27mm diameter sample was extruded to 6mm diameter. From the extruded specimens, tensile, hardness and microstructure of the prepared specimens were determined. By these tests the effect of milling time, the percent of nano-particles and the microstructure were evaluated. The hardness and tensile behaviors of aluminum matrix composites reinforced with nano Al2O3 particulate have been found to increase remarkably with the volume fraction of the reinforcement.

  3. Tensile and Dry Sliding Wear Behavior of In-Situ Al3Zr + Al2O3-Reinforced Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Gautam, G.; Ghose, A. K.; Chakrabarty, I.

    2015-12-01

    In the present study, aluminum-based in-situ intermetallic Al3Zr and Al2O3-reinforced metal matrix composites have been synthesized by direct melt reaction through stir casting of zirconium oxychloride (ZrOCl2·8H2O) powder in commercially pure aluminum. The in-situ reaction produces intermetallic Al3Zr needles that change to feathery morphology with increasing ZrOCl2·8H2O, while the Al2O3 is of fine globular shape. The tensile strengths of these composites increase with increasing volume percent reinforcements, attaining a peak value with 18 pct addition. The dry sliding wear behavior of the composites was evaluated with varying parameters, viz. sliding distance, normal load, and sliding velocities. The wear mechanisms are explained based on the microstructure, the topography of the worn surface, and the interfacial strength of the matrix and reinforcement. The tensile and wear properties are compared with widely used wear resistant hypereutectic Al-17 pct Si cast alloy.

  4. Microwave combustion synthesis of in situ Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites

    SciTech Connect

    Zhu, Heguo; Hua, Bo; Cui, Tao; Huang, Jiewen; Li, Jianliang; Xie, Zonghan

    2015-08-15

    Al{sub 2}O{sub 3} and Al{sub 3}Zr reinforced aluminum matrix composites were fabricated from Al and ZrO{sub 2} powders by SiC assisted microwave combustion synthesis. The microstructure and reaction pathways were analyzed by using differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS). The results showed that the heating rate during microwave synthesis was very high and the entire process took several minutes and that the ignition temperature of the reaction was much lower than that of conventional methods. In addition, the resulting microstructure was found to be finer than that prepared by the conventional methods and no cracks can be seen in the Al{sub 3}Zr reinforcements. As such, the newly developed composites have potential for safety-critical applications where catastrophic failure is not tolerated.

  5. Spark plasma sintering of aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Yadav, Vineet

    2011-12-01

    Aluminum matrix composites make a distinct category of advanced engineering materials having superior properties over conventional aluminum alloys. Aluminum matrix composites exhibit high hardness, yield strength, and excellent wear and corrosion resistance. Due to these attractive properties, aluminum matrix composites materials have many structural applications in the automotive and the aerospace industries. In this thesis, efforts are made to process high strength aluminum matrix composites which can be useful in the applications of light weight and strong materials. Spark Plasma Sintering (SPS) is a relatively novel process where powder mixture is consolidated under the simultaneous influence of uniaxial pressure and pulsed direct current. In this work, SPS was used to process aluminum matrix composites having three different reinforcements: multi-wall carbon nanotubes (MWCNTs), silicon carbide (SiC), and iron-based metallic glass (MG). In Al-CNT composites, significant improvement in micro-hardness, nano-hardness, and compressive yield strength was observed. The Al-CNT composites further exhibited improved wear resistance and lower friction coefficient due to strengthening and self-lubricating effects of CNTs. In Al-SiC and Al-MG composites, microstructure, densification, and tribological behaviors were also studied. Reinforcing MG and SiC also resulted in increase in micro-hardness and wear resistance.

  6. Aluminum and bone: Review of new clinical circumstances associated with Al(3+) deposition in the calcified matrix of bone.

    PubMed

    Chappard, D; Bizot, P; Mabilleau, G; Hubert, L

    2016-06-01

    Several decades ago, aluminum encephalopathy associated with osteomalacia has been recognized as the major complication of chronic renal failure in dialyzed patients. Removal of aluminum from the dialysate has led to a disappearance of the disease. However, aluminum deposit occurs in the hydroxyapatite of the bone matrix in some clinical circumstances that are presented in this review. We have encountered aluminum in bone in patients with an increased intestinal permeability (coeliac disease), or in the case of prolonged administration of aluminum anti-acid drugs. A colocalisation of aluminum with iron was also noted in cases of hemochromatosis and sickle cell anemia. Aluminium was also identified in a series of patients with exostosis, a frequent benign bone tumor. Corrosion of prosthetic implants composed of grade V titanium (TA6V is an alloy containing 6% aluminum and 4% vanadium) was also observed in a series of hip or knee revisions. Aluminum can be identified in undecalcified bone matrix stained by solochrome azurine, a highly specific stain allowing the detection of 0.03 atomic %. Colocalization of aluminum and iron does not seem to be the fruit of chance but the cellular and molecular mechanisms are still poorly understood. Histochemistry is superior to spectroscopic analyses (EDS and WDS in scanning electron microscopy). PMID:26762722

  7. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  8. Wear Resistance of Aluminum Matrix Composites Reinforced with Al2O3 Particles After Multiple Remelting

    NASA Astrophysics Data System (ADS)

    Klasik, Adam; Pietrzak, Krystyna; Makowska, Katarzyna; Sobczak, Jerzy; Rudnik, Dariusz; Wojciechowski, Andrzej

    2016-01-01

    Based on previous results, the commercial composites of A359 (AlSi9Mg) alloy reinforced with 22 vol.% Al2O3 particles were submitted to multiple remelting by means of gravity casting and squeeze-casting procedures. The studies were focused on tribological tests, x-ray phase analyses, and microstructural examinations. More promising results were obtained for squeeze-casting method mainly because of the reduction of the negative microstructural effects such as shrinkage porosity or other microstructural defects and discontinuities. The results showed that direct remelting may be treated as economically well-founded and alternative way compared to other recycling processes. It was underlined that the multiple remelting method must be analyzed for any material separately.

  9. Duplex Al2O3/DLC Coating on 15SiCp/2024 Aluminum Matrix Composite Using Combined Microarc Oxidation and Filtered Cathodic Vacuum Arc Deposition

    NASA Astrophysics Data System (ADS)

    Xue, Wenbin; Tian, Hua; Du, Jiancheng; Hua, Ming; Zhang, Xu; Li, Yongliang

    2012-08-01

    Microarc oxidation (MAO) treatment produces a thick Al2O3 coating on the 15SiCp/2024 aluminum matrix composite. After pretreatment of Ti ion implantation, a thin diamond-like carbon film (DLC) was deposited on the top of polished Al2O3 coating by a pulsed filtered cathodic vacuum arc (FCVA) deposition system with a metal vapor vacuum arc (MEVVA) source. The morphology and tribological properties of the duplex Al2O3/DLC multiplayer coating were investigated by Raman spectroscopy, scanning electron microscopy (SEM) and SRV ball-on-disk friction tester. It is found that the duplex Al2O3/DLC coating had good adhesion and a low friction coefficient of less than 0.07. As compared to a single Al2O3 or DLC coating, the duplex Al2O3/DLC coating on aluminum matrix composite exhibited a better wear resistance against ZrO2 ball under dry sliding, because the Al2O3 coating as an intermediate layer improved load support for the top DLC coating on 15SiCp/2024 composite substrate, meanwhile the top DLC coating displayed low friction coefficient.

  10. The Effect of Nanosized Pb Liquid Phase on the Damping Behavior in Aluminum Matrix Composite Based on the 2024Al-BaPbO3 System

    NASA Astrophysics Data System (ADS)

    Fan, G. H.; Geng, L.; Wu, H.; Zheng, Z. Z.; Meng, Q. C.

    2016-03-01

    An aluminum matrix composite containing nanosized Pb particles was fabricated by a powder metallurgy technique based on the 2024Al-BaPbO3 system. The composite exhibited a high and broad damping peak at the melting temperature range of nanosized Pb particles. The increase in value and breadth of the damping peak was attributed to the dislocation damping of the interfacial matrix close to the nanosized Pb liquid phase. The damping peak is expected to be enhanced by further refining the Pb particle size.

  11. Fracture of boron filaments in an aluminum matrix.

    NASA Technical Reports Server (NTRS)

    Steele, J. H.; Herring, H. W.

    1972-01-01

    The B-Al composite specimens tested in this study were fabricated by diffusion bonding of 1230 aluminum foil and boron filaments placed in alternate layers, using an acrylic resin solution to maintain filament spacing. The specimens were put under tensile stresses parallel to the filaments, and filament fracture was monitored acoustically under loads. Fracture of specimens under loads was caused by break propagation with a characteristic wedge-type fragmentation pattern indicating its direction. The aluminum foil matrix of the specimens failed by ductile shear type fracture after the break of the filaments.

  12. Dual-nanoparticulate-reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Cho, Seungchan; Leparoux, Marc; Kawasaki, Akira

    2012-06-01

    Aluminum (Al) matrix composite materials reinforced with carbon nanotubes (CNT) and silicon carbide nanoparticles (nano-SiC) were fabricated by mechanical ball milling, followed by hot-pressing. Nano-SiC was used as an active mixing agent for dispersing the CNTs in the Al powder. The hardness of the produced composites was dramatically increased, up to eight times higher than bulk pure Al, by increasing the amount of nano-SiC particles. A small quantity of aluminum carbide (Al(4)C(3)) was observed by TEM analysis and quantified using x-ray diffraction. The composite with the highest hardness values contained some nanosized Al(4)C(3). Along with the CNT and the nano-SiC, Al(4)C(3) also seemed to play a role in the enhanced hardness of the composites. The high energy milling process seems to lead to a homogeneous dispersion of the high aspect ratio CNTs, and of the nearly spherical nano-SiC particles in the Al matrix. This powder metallurgical approach could also be applied to other nanoreinforced composites, such as ceramics or complex matrix materials. PMID:22571898

  13. Dual-nanoparticulate-reinforced aluminum matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kwon, Hansang; Cho, Seungchan; Leparoux, Marc; Kawasaki, Akira

    2012-06-01

    Aluminum (Al) matrix composite materials reinforced with carbon nanotubes (CNT) and silicon carbide nanoparticles (nano-SiC) were fabricated by mechanical ball milling, followed by hot-pressing. Nano-SiC was used as an active mixing agent for dispersing the CNTs in the Al powder. The hardness of the produced composites was dramatically increased, up to eight times higher than bulk pure Al, by increasing the amount of nano-SiC particles. A small quantity of aluminum carbide (Al4C3) was observed by TEM analysis and quantified using x-ray diffraction. The composite with the highest hardness values contained some nanosized Al4C3. Along with the CNT and the nano-SiC, Al4C3 also seemed to play a role in the enhanced hardness of the composites. The high energy milling process seems to lead to a homogeneous dispersion of the high aspect ratio CNTs, and of the nearly spherical nano-SiC particles in the Al matrix. This powder metallurgical approach could also be applied to other nanoreinforced composites, such as ceramics or complex matrix materials.

  14. Spin Forming of Aluminum Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    An exploratory effort between NASA-Marshall Space Flight Center (MSFC) and SpinCraft, Inc., to experimentally spin form cylinders and concentric parts from small and thin sheets of aluminum Metal Matrix Composites (MMC), successfully yielded good microstructure data and forming parameters. MSFC and SpinCraft will collaborate on the recent technical findings and develop strategy to implement this technology for NASA's advanced propulsion and airframe applications such as pressure bulkheads, combustion liner assemblies, propellant tank domes, and nose cone assemblies.

  15. Development of a Precipitation-Strengthened Matrix for Non-quenchable Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vo, Nhon Q.; Sorensen, Jim; Klier, Eric M.; Sanaty-Zadeh, Amirreza; Bayansan, Davaadorj; Seidman, David N.; Dunand, David C.

    2016-07-01

    Recent developments in metal matrix composite-encapsulated ceramic armor show promise in lightweight armor technology. The system contains ceramic tiles, such as alumina, sandwiched between unreinforced aluminum or aluminum metal matrix composite (Al-MMC), which has a better toughness compared to the ceramic tiles. The sandwich structures should not be quenched during the fabrication, as the large mismatch in the coefficients of thermal expansion between the ceramic tiles and the unreinforced aluminum or Al-MMC creates internal stresses high enough to fracture the ceramic tiles. However, slow cooling of most commercial alloys creates large precipitates making solute unavailable for the formation of fine precipitates during aging. Here, we develop a non-quenched, high-strength metal matrix utilizing dilute Al-Sc-Zr alloys. We demonstrate that the dilute Al-0.09 Sc-0.045 Zr at.% alloy and the same alloy containing 0-4 vol.% alumina short fibers do not result in precipitation upon slow cooling from a high temperature, and can thereafter be aged to increase their strength. They exhibit a moderate strength, but improved ductility and toughness as compared to common armor aluminum alloys, such as AA5083-H131, making them attractive as armor materials and hybrid armor systems.

  16. Development of a Precipitation-Strengthened Matrix for Non-quenchable Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Vo, Nhon Q.; Sorensen, Jim; Klier, Eric M.; Sanaty-Zadeh, Amirreza; Bayansan, Davaadorj; Seidman, David N.; Dunand, David C.

    2016-04-01

    Recent developments in metal matrix composite-encapsulated ceramic armor show promise in lightweight armor technology. The system contains ceramic tiles, such as alumina, sandwiched between unreinforced aluminum or aluminum metal matrix composite (Al-MMC), which has a better toughness compared to the ceramic tiles. The sandwich structures should not be quenched during the fabrication, as the large mismatch in the coefficients of thermal expansion between the ceramic tiles and the unreinforced aluminum or Al-MMC creates internal stresses high enough to fracture the ceramic tiles. However, slow cooling of most commercial alloys creates large precipitates making solute unavailable for the formation of fine precipitates during aging. Here, we develop a non-quenched, high-strength metal matrix utilizing dilute Al-Sc-Zr alloys. We demonstrate that the dilute Al-0.09 Sc-0.045 Zr at.% alloy and the same alloy containing 0-4 vol.% alumina short fibers do not result in precipitation upon slow cooling from a high temperature, and can thereafter be aged to increase their strength. They exhibit a moderate strength, but improved ductility and toughness as compared to common armor aluminum alloys, such as AA5083-H131, making them attractive as armor materials and hybrid armor systems.

  17. Cathodoluminescent properties of an Am3+ ion in a matrix of yttrium-aluminum garnet Y3Al5O12

    NASA Astrophysics Data System (ADS)

    Kuznetsova, Ya. V.; Usacheva, V. P.; Zamoryanskaya, M. V.

    2014-03-01

    The luminescent properties of an americium ion are studied. Luminescence spectra of americium in yttrium-aluminum garnet are recorded for the first time. The luminescence bands are identified, and the levels responsible for the observed optical transitions are determined.

  18. Aluminum-Alloy-Matrix/Alumina-Reinforcement Composites

    NASA Technical Reports Server (NTRS)

    Kashalikar, Uday; Rozenoyer, Boris

    2004-01-01

    Isotropic composites of aluminum-alloy matrices reinforced with particulate alumina have been developed as lightweight, high-specific-strength, less-expensive alternatives to nickel-base and ferrous superalloys. These composites feature a specific gravity of about 3.45 grams per cubic centimeter and specific strengths of about 200 MPa/(grams per cubic centimeter). The room-temperature tensile strength is 100 ksi (689 MPa) and stiffness is 30 Msi (206 GPa). At 500 F (260 C), these composites have shown 80 percent retention in strength and 95 percent retention in stiffness. These materials also have excellent fatigue tolerance and tribological properties. They can be fabricated in net (or nearly net) sizes and shapes to make housings, pistons, valves, and ducts in turbomachinery, and to make structural components of such diverse systems as diesel engines, automotive brake systems, and power-generation, mining, and oil-drilling equipment. Separately, incorporation of these metal matrix composites within aluminum gravity castings for localized reinforcement has been demonstrated. A composite part of this type can be fabricated in a pressure infiltration casting process. The process begins with the placement of a mold with alumina particulate preform of net or nearly net size and shape in a crucible in a vacuum furnace. A charge of the alloy is placed in the crucible with the preform. The interior of the furnace is evacuated, then the furnace heaters are turned on to heat the alloy above its liquidus temperature. Next, the interior of the furnace is filled with argon gas at a pressure about 900 psi (approximately equal to 6.2 MPa) to force the molten alloy to infiltrate the preform. Once infiltrated, the entire contents of the crucible can be allowed to cool in place, and the composite part recovered from the mold.

  19. Active-Transient Liquid Phase (A-TLP) Bonding of Pure Aluminum Matrix Composite Reinforced with Short Alumina Fiber Using Al-12Si-xTi Foils as Active Interlayer

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Su, Wei; Suzumura, Akio

    2016-02-01

    To optimize both the interlayer composition design route and pressure for joining aluminum matrix composite reinforced with short alumina fiber (as-cast 30 vol pct Al2O3sf/Al), traditional transient liquid phase (TLP) bonding using Al-12Si and Cu interlayer and active-TLP (A-TLP) bonding using an active Ti-containing interlayer (Al-12Si-xTi, x = 0.1, 0.5, and 1 wt pct) under the same condition [883 K (610 °C) × 30 minutes × 1 or 0.015 MPa in flowing argon] were compared in terms of interfacial wettability, bond seam microstructure, shear strength, and fracture path. It was found that not only the Ti content but also the pressure are critical factors affecting interfacial wettability and bond seam microstructure. The improvement in wettability by adding Ti as an active element were confirmed by reduction of expulsion of liquid interlayer, elimination of interfacial gap, higher shear strength and favorable fracture path (partially through bond seam and the composite). Because of the incubation period for wetting, reducing the pressure after melting of the interlayer could further increase joint shear strength by thickening the remaining bond seam of solid-solution matrix and decreasing fraction of the in situ newly formed Al-Si-Ti IMC phase (short bar shape) within the bond seam. The maximum shear strength of 88.6 MPa (99 pct of the as-cast composite) was obtained by adding trace Ti content (0.5 Ti wt pct) addition and using low pressure (0.015 MPa). The results showed that suitable combination of Ti content and pressure pattern is required for improving both wettability and bond seam microstructure.

  20. Active-Transient Liquid Phase (A-TLP) Bonding of Pure Aluminum Matrix Composite Reinforced with Short Alumina Fiber Using Al-12Si- xTi Foils as Active Interlayer

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Su, Wei; Suzumura, Akio

    2016-06-01

    To optimize both the interlayer composition design route and pressure for joining aluminum matrix composite reinforced with short alumina fiber (as-cast 30 vol pct Al2O3sf/Al), traditional transient liquid phase (TLP) bonding using Al-12Si and Cu interlayer and active-TLP (A-TLP) bonding using an active Ti-containing interlayer (Al-12Si- xTi, x = 0.1, 0.5, and 1 wt pct) under the same condition [883 K (610 °C) × 30 minutes × 1 or 0.015 MPa in flowing argon] were compared in terms of interfacial wettability, bond seam microstructure, shear strength, and fracture path. It was found that not only the Ti content but also the pressure are critical factors affecting interfacial wettability and bond seam microstructure. The improvement in wettability by adding Ti as an active element were confirmed by reduction of expulsion of liquid interlayer, elimination of interfacial gap, higher shear strength and favorable fracture path (partially through bond seam and the composite). Because of the incubation period for wetting, reducing the pressure after melting of the interlayer could further increase joint shear strength by thickening the remaining bond seam of solid-solution matrix and decreasing fraction of the in situ newly formed Al-Si-Ti IMC phase (short bar shape) within the bond seam. The maximum shear strength of 88.6 MPa (99 pct of the as-cast composite) was obtained by adding trace Ti content (0.5 Ti wt pct) addition and using low pressure (0.015 MPa). The results showed that suitable combination of Ti content and pressure pattern is required for improving both wettability and bond seam microstructure.

  1. A new discontinuously reinforced aluminum MMC: Al+AlB{sub 2} flakes

    SciTech Connect

    HALL,AARON C.; ECONOMY,J.

    2000-06-08

    Development of a novel metal matrix composite based on the Al-B alloy system has been undertaken. Preparation of this discontinuously reinforced material is based on the precipitation of high aspect ratio AlB{sub 2} from an Al-B alloy. This paper describes a number of efforts forced on preparing high volume fractions (> 30 v%) of AlB{sub 2} in aluminum. New insights into the behavior of the Al-B alloys system allowed this effort to be successful.

  2. Characterization of tribological behaviour of graphitic aluminum matrix composites, grey cast iron, and aluminum silicon alloys

    NASA Astrophysics Data System (ADS)

    Riahi, Ahmad Reza

    In recent years a number of aluminum-silicon alloys and some graphitic aluminum matrix composites have been fabricated for potential tribological applications in the automotive industry, in particular for lightweight high efficiency internal combustion engines to replace conventional uses of cast iron. This study provides a systematic investigation for wear mechanisms in dry sliding of the graphitic aluminum-matrix composites (A356 Al-10%SiC-4%Gr and A356 Al-5%Al2O3-3%Gr) developed for cylinder liner applications. Two eutectic Al-Si alloys (modified with rare earth elements) developed for wear resistant engine blocks were also studied. The tribological behavior of grey cast iron (ASTM A30), which is a traditional material for engine components, was also investigated as reference. For graphitic aluminum matrix composites, a wear mapping approach has been adopted. Three main regimes: ultra mild, mild and severe wear regions were determined in the maps; additionally, a scuffing region was observed. In the ultra mild wear regime the wear resistance was primarily due to the hard particles supporting the load. It was shown that the onset of severe wear in graphitic composites occurred at considerably higher loads compared to A356 aluminum alloy and A356 Al-20% SiC composite. At the onset of severe wear, the surface temperatures and coefficient of friction of the graphitic composites was lower than that of A356 Al-20% SiC. At all testing conditions in the mild wear regime, a protective tribo-layer was formed, which by increasing the speed and load became more continuous, more compact, smoother, and harder. The tribo-layers were removed at the onset of severe wear. An experimental wear map of grey cast iron was constructed; it consisted of three wear regimes: ultra mild, mild and severe wear. In the ultra mild regime a compacted fine iron oxide powder formed on the contact. The onset of severe wear was started with local material transfer to the steel counterface, and

  3. Material damping in aluminum and metal matrix composites

    NASA Technical Reports Server (NTRS)

    Crawley, Edward F.; Van Schoor, Marthinus C.

    1987-01-01

    The material damping in beam-like specimens of aluminum and metal matrix composites was measured. A unique apparatus to determine damping by free decay while the specimens are in free fall in a vacuum was used. The specimens tested include 2024-T3 and 6061-T4 aluminum, and unidirectional graphite/metal matrix specimens with P55 and P100 fibers and 6061 Aluminum and AZ91C Magnesium as matrix materials. Tests were conducted to determine the dependence of damping on frequency and stress level. For the aluminum specimens, the material damping followed the Zener model at very low stress levels. Below the Zener relaxation frequency, a strong dependence of damping on stress was found for even moderate stress levels. Damping for the aluminum matrix materials was slightly above that predicted by the Zener model for a homogeneous bar of the matrix aluminum. For the magnesium matrix specimens, damping significantly above the Zener prediction for the homogeneous matrix material was observed.

  4. Hot extruded carbon nanotube reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Leparoux, Marc

    2012-10-19

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics. PMID:23011263

  5. Hot extruded carbon nanotube reinforced aluminum matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kwon, Hansang; Leparoux, Marc

    2012-10-01

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics.

  6. Degradation Mechanisms in Aluminum Matrix Composites: Alumina/Aluminum and Boron/Aluminum. Ph.D. Thesis - North Carolina State Univ. at Raleigh

    NASA Technical Reports Server (NTRS)

    Olsen, G. C.

    1981-01-01

    The effects of fabrication and long term thermal exposure (up to 10,000 hours at 590 K) on two types of aluminum matrix composites were examined. An alumina/aluminum composite, was made of continuous alpha Al2O3 fibers in a matrix of commercially pure aluminum alloyed with 2.8% lithium. The mechanical properties of the material, the effect of isothermal exposure, cyclic thermal exposure, and fatigue are presented. Two degradation mechanisms are identified. One was caused by formation of a nonstoichiometric alumina during fabrication, the other by a loss of lithium to a surface reaction during long term thermal exposure. The other composite, boron/aluminum, made of boron fibers in an aluminum matrix, was investigated using five different aluminum alloys for the matrices. The mechanical properties of each material and the effect of isothermal and cyclic thermal exposure are presented. The effects of each alloy constituent on the degradation mechanisms are discussed. The effects of several reactions between alloy constituents and boron fibers on the composite properties are discussed.

  7. Pathways to a family of low-cost, high-performance, metal matrix composites based on aluminum diboride in aluminum

    NASA Astrophysics Data System (ADS)

    Hall, Aaron Christopher

    The continued development of a new family of metal matrix composites based on the in-situ formation of AlB2 flakes in liquid aluminum is described. First, a new synthesis technique for the preparation of high aspect ratio AlB2 is demonstrated. Borax and B2O 3 were reacted with molten aluminum to prepare high aspect ratio AlB 2. The focus then shifts to further understanding the Al-B alloy system. Work on the Al-B alloy system concentrated on the Al(L) + AlB 2 → Al(L) + AlB12 peritectic transformation and the growth of AlB2 in aluminum. The equilibrium peritectic transformation temperature was redetermined and found to be 950 +/- 5°C. The kinetics of the peritectic transformation were measured and reported for the first time. Cu, Fe, and Si additions were made to the alloy, and their effect on the peritectic reaction was investigated. All three elements shorten the time required for the peritectic reaction to occur. The effect of these three elements on flake growth was also investigated. They each caused a reduction in the size of growing AlB2 flakes. Finally two samples containing more than 30v% AlB2 in aluminum were prepared. Their properties were measured. The sample containing 40v% AlB2 exhibited a flexural strength of 200 MPa. The 35v% sample exhibited a flexural strength of 150 MPa. When the 35v% sample was tested in compression, it exhibited an ultimate strength close to 200 MPa. Its modulus varied from 200--300 GPa depending on the orientation of the loading axis with respect to the flake reinforcement.

  8. Development and compatibility of magnesium matrix fuel plates clad with 6061 aluminum alloy.

    SciTech Connect

    Wiencek, T. C.

    1998-10-22

    Aluminum (Al) is a commonly used matrix for research reactor fuel plates. It has been found that a reaction between the fuel and the aluminum matrix may reduce or increase the irradiation stability of the fuel. To further understand the contribution of the reaction to the irradiation stability, experiments to develop a non-reacting matrix were performed. The work focused on magnesium (Mg), which is an excellent non-reacting matrix candidate and has a neutron absorption coefficient similar to Al. To avoid the formation of a liquid Al/Mg phase, improvements were made to the roll bonding process to achieve acceptable bonding at 415 C. After these methods were developed, fuel plates were produced with two fuels, uranium (U)-2 w/o molybdenum (Mo) and U-10-w/o Mo with two matrices, Al and Mg. A reaction between the magnesium and the 6061 Al cladding was discovered to take place during the processing at 415 C. To minimize the amount of reaction, methods were successfully developed to roll bond the fuel plates at 275 C. No reaction zone was observed in fuel plates processed at 275 C. Using this method, fuel plates with a Mg matrix are planned to be fabricated and included in the next irradiation matrix for the RERTR high density fuel development program.

  9. Pressureless infiltration of aluminum metal-matrix composites

    SciTech Connect

    Kajikawa, Y.; Nukami, T.; Flemings, M.C.

    1995-08-01

    Pressureless infiltration of ceramic preforms by molten aluminum is described. The preforms are SiC with varying amounts of particulate Al, Ti, and Ni. Infiltrants employed are pure Al and Al-12.5 wt pct Si. It is shown that a pressure differential within the preform is required for infiltration, and measurements are made of pressure changes in the preforms during infiltration. Results indicate that atmospheric pressure is essential for infiltration but that capillarity may play a role as well.

  10. Fabrication of multi-walled carbon nanotubes-aluminum matrix composite by powder metallurgy technique

    NASA Astrophysics Data System (ADS)

    Bunakov, N. A.; Kozlov, D. V.; Golovanov, V. N.; Klimov, E. S.; Grebchuk, E. E.; Efimov, M. S.; Kostishko, B. B.

    We report on fabrication of an aluminum matrix composite containing multi-walled carbon nanotubes (MWCNTs) produced by MOCVD method and functionalized via acid treatment by a H2SO4/HNO3 mixture. Specimens were prepared by spark plasma sintering (SPS) of the aluminum powder with different amounts of functionalized MWCNTs (FMWCNTs) in the range of 0.1-1 wt.%. We studied the effect of FMWCNTs amount on microstructure and mechanical properties of composites. It is shown that functionalization allows homogeneous dispersing of the MWCNTs in Al powder. The maximal increase in micro-hardness and tensile strength is registered at 0.1 wt.%.

  11. Galvanic corrosion of aluminum-matrix composites. Technical report No. 2, 1 Mar-31 Dec 90

    SciTech Connect

    Hihara, L.H.; Latanision, R.M.

    1991-02-01

    Galvanic-corrosion rates of Al-matrix composites were high in aerated chloride-containing solutions. Oxygen reduction was found to be the primary cathodic reaction. Aluminum corroded by pitting. The type of noble constituent (i.e., graphite, SiC, or TiB{sub 2}) also affected galvanic-corrosion rates. For example, results indicated that the galvanic-corrosion rate of Al should be about 30 times greater when coupled to graphite than when coupled to SiC or TiB{sub 2}. In dearated solutions, galvanic corrosion was negligible even if chlorides were present. The galvanic-corrosion rates were determined using the zero-resistance ammeter technique and from potentiodynamic polarization diagrams of ultrapure Al, 6061-T6 Al, graphite fiber, SiC, TiB2, and a commercial graphite fiber/6061-T6 Al metal-matrix composite.

  12. Al-based metal matrix composites reinforced with nanocrystalline Al-Ti-Ni particles

    NASA Astrophysics Data System (ADS)

    Scudino, S.; Ali, F.; Surreddi, K. B.; Prashanth, K. G.; Sakaliyska, M.; Eckert, J.

    2010-07-01

    Al-based metal matrix composites containing different volume fractions of nanocrystalline Al70Ti20Ni10 reinforcing particles have been produced by powder metallurgy and the effect of the volume fraction of reinforcement on the mechanical properties of the composites has been studied. Room temperature compression tests reveal a considerable improvement of the mechanical properties as compared to pure Aluminum. The compressive strength increases from 155 MPa for pure Al to about 200 and 240 MPa for the samples with 20 and 40 vol.% of reinforcement, respectively, while retaining appreciable plastic deformation with a fracture strain ranging between 43 and 28 %.

  13. Aluminum-matrix composites with embedded Ni-Ti wires by ultrasonic consolidation

    NASA Astrophysics Data System (ADS)

    Hahnlen, Ryan; Dapino, Marcelo J.; Short, Matt; Graff, Karl

    2009-03-01

    [Smart Vehicle Workshop] This paper presents the development of active aluminum-matrix composites manufactured by Ultrasonic Additive Manufacturing (UAM), an emerging rapid prototyping process based on ultrasonic metal welding. Composites created through UAM experience process temperatures as low as 20°C, in contrast to current metal-matrix fabrication processes which require fusion of materials and hence reach temperatures of 500°C and above. UAM thus creates unprecedented opportunities to develop adaptive structures with seamlessly embedded smart materials and electronic components without degrading the properties that make embedding these materials and components attractive. This research focuses on three aspects of developing UAM Ni-Ti/Al composites which have not been accomplished before: (i) Characterization of the mechanical properties of the composite matrix; (ii) Investigation of Ni-Ti/Al composites as tunable stiffness materials and as strain sensors based on the shape memory effect; and (iii) Development of constitutive models for UAM Ni-Ti/Al composites. The mechanical characterization shows an increase in tensile strength of aluminum UAM builds over the parent material (Al 3003-H18), likely due to grain refinement caused by the UAM process. We demonstrate the ability to embed Ni-Ti wires up to 203 μm in diameter in an aluminum matrix, compared with only 100 μm in previous studies. The resulting Ni-Ti/Al UAM composites have cross sectional area ratios of up to 13.4% Ni-Ti. These composites exhibit a change in stiffness of 6% and a resistivity change of -3% when the Ni- Ti wires undergo martensite to austenite transformation. The Ni-Ti area ratios and associated strength of the shape memory effect are expected to increase as the UAM process becomes better understood and is perfected. The Brinson constitutive model for shape memory transformations is used to describe the stiffness and the strain sensing of Ni-Ti/Al composites in response to

  14. Ductility of a continuous fiber reinforced aluminum matrix composite

    NASA Technical Reports Server (NTRS)

    Jansson, S.; Leckie, Frederick A.

    1991-01-01

    The transverse properties of an aluminum alloy metal matrix composite reinforced by continuous alumina fibers have been investigated. The composite is subjected to both mechanical and cyclic thermal loading. The ductility can vary by an order of magnitude according to the operating conditions. For high mechanical and low thermal loading the ductility is small, for low mechanical and high thermal loading the ductility is an order of magnitude higher. Experiments on a beam in bending confirm that the ductility is strongly dependent on the loading conditions. The observations suggest a means of utilizing the inherent ductility of the matrix.

  15. Evaluation of Johnson-Cook model constants for aluminum based particulate metal matrix composites

    NASA Astrophysics Data System (ADS)

    Hilfi, H.; Brar, N. S.

    1996-05-01

    High strain rate and high temperature response of three types of aluminum based particulate metal matrix ceramic composites is investigated by performing split Hopkinson pressure bar (SHPB) experiments. The composites are: NGP-2014 (15% SiC), NGT-6061 (15% SiC), and NGU-6061 (15% Al2O3), in which all the reinforcement materials are percentage by volume. Johnson-Cook constitutive model constants are evaluated from the high strain rate/high temperature data and implemented in a two dimensional finite element computer code (EPIC-2D) to simulate the penetration of an ogive nose tungsten projectile (23 grams) at a velocity 1.17 km/sec into the base 6061-T6 aluminum alloy and the composite NGU-6061. The simulated penetrations in the composite and in 6061-T6 aluminum agree with in 2%, in both materials, with the measured values.

  16. Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng

    2015-03-01

    This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.

  17. Effects of thermal cycling on density, elastic modulus, and vibrational damping in an alumina particulate reinforced aluminum metal matrix composite (Al{sub 2}O{sub 3p}/2014 Al)

    SciTech Connect

    Wolfenden, A.; Tang, H.H.; Chawla, K.; Hermel, T.

    1999-07-01

    The effects of thermal cycling on the mechanical and physical properties, namely, the density, dynamic elastic modulus and vibrational damping, were measured for a particular reinforced metal matrix composite (MMC). The material was made by Duralcan. Specimens were exposed to up thermal cycles from room temperature to 300 C. The density of the material was measured by the Archimedes technique. The dynamic Young`s Modulus and vibrational damping of the material were determined by the piezoelectric ultrasonic composite oscillator technique (PUCOT). The results showed that the density and elastic modulus of the material increased only slightly due to the thermal cycling while the damping increased significantly. An increase in dislocation concentration near the particle/matrix interfaces caused by the thermal cycling could account for the measured results.

  18. Numerical analysis on thermal drilling of aluminum metal matrix composite

    NASA Astrophysics Data System (ADS)

    Hynes, N. Rajesh Jesudoss; Maheshwaran, M. V.

    2016-05-01

    The work-material deformation is very large and both the tool and workpiece temperatures are high in thermal drilling. Modeling is a necessary tool to understand the material flow, temperatures, stress, and strains, which are difficult to measure experimentally during thermal drilling. The numerical analysis of thermal drilling process of aluminum metal matrix composite has been done in the present work. In this analysis the heat flux of different stages is calculated. The calculated heat flux is applied on the surface of work piece and thermal distribution is predicted in different stages during the thermal drilling process.

  19. Strengthening behavior of chopped multi-walled carbon nanotube reinforced aluminum matrix composites

    SciTech Connect

    Shin, S.E.; Bae, D.H.

    2013-09-15

    Strengthening behavior of the aluminum composites reinforced with chopped multi-walled carbon nanotubes (MWCNTs) or aluminum carbide formed during annealing at 500 °C has been investigated. The composites were fabricated by hot-rolling the powders which were ball-milled under various conditions. During the early annealing process, aluminum atoms can cluster inside the tube due to the diffusional flow of aluminum atoms into the tube, providing an increase of the strength of the composite. Further annealing induces the formation of the aluminum carbide phase, leading to an overall drop in the strength of the composites. While the strength of the composites can be evaluated according to the rule of mixture, a particle spacing effect can be additionally imparted on the strength of the composites reinforced with the chopped MWCNTs or the corresponding carbides since the reinforcing agents are smaller than the submicron matrix grains. - Highlights: • Strengthening behavior of chopped CNT reinforced Al-based composites is investigated. • Chopped CNTs have influenced the strength and microstructures of the composites. • Chopped CNTs are created under Ar- 3% H2 atmosphere during mechanical milling. • Strength can be evaluated by the rule of the mixture and a particle spacing effect.

  20. Functionally Graded Al Alloy Matrix In-Situ Composites

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Subramaniya Sarma, V.; Murty, B. S.

    2010-01-01

    In the present work, functionally graded (FG) aluminum alloy matrix in-situ composites (FG-AMCs) with TiB2 and TiC reinforcements were synthesized using the horizontal centrifugal casting process. A commercial Al-Si alloy (A356) and an Al-Cu alloy were used as matrices in the present study. The material parameters (such as matrix and reinforcement type) and process parameters (such as mold temperature, mold speed, and melt stirring) were found to influence the gradient in the FG-AMCs. Detailed microstructural analysis of the composites in different processing conditions revealed that the gradients in the reinforcement modify the microstructure and hardness of the Al alloy. The segregated in-situ formed TiB2 and TiC particles change the morphology of Si particles during the solidification of Al-Si alloy. A maximum of 20 vol pct of reinforcement at the surface was achieved by this process in the Al-4Cu-TiB2 system. The stirring of the melt before pouring causes the reinforcement particles to segregate at the periphery of the casting, while in the absence of such stirring, the particles are segregated at the interior of the casting.

  1. Self-lubricating aluminum metal-matrix composites dispersed with tungsten disulfide and silicon carbide

    SciTech Connect

    Prasad, S.V.; Mecklenburg, K.R.

    1994-07-01

    This paper describes the synthesis and tribological behavior of self-lubricating aluminum alloy metal-matrix composites (MMCs). The formulations of MMCs comprised of tungsten disulfide (WS{sub 2}) and silicon carbide (SiC) particles dispersed in a commercial aluminum alloy (Al-0.40Si-0.75Mg) matrix. Composites were fabricated by a conventional powder metallurgy route involving blending, compacting and sintering. Friction and wear tests (up to a duration of one million cycles) were performed in a ball-on-disk configuration against a steel counterface. Wear scars on MMC disks and steel balls were analyzed in SEM/EDXS. In a dry nitrogen environment, the steady state friction coefficient of an Al-0.10SiC-0.03WS{sub 2}MMC was 0.05, whereas in laboratory air with relative humidity at approximately 65 percent it was 0.10. In both environments, transfer of aluminum to the steel counterface was absent. 20 refs., 12 figs., 2 tabs.

  2. Brazeability of a 3003 Aluminum alloy with Al-Si-Cu-based filler metals

    NASA Astrophysics Data System (ADS)

    Tsao, L. C.; Weng, W. P.; Cheng, M. D.; Tsao, C. W.; Chuang, T. H.

    2002-08-01

    Al-Si-Cu-based filler metals have been used successfully for brazing 6061 aluminum alloy as reported in the authors’ previous studies. For application in heat exchangers during manufacturing, the brazeability of 3003 aluminum alloy with these filler metals is herein further evaluated. Experimental results show that even at such a low temperature as 550 °C, the 3003 alloys can be brazed with the Al-Si-Cu fillers and display bonding strengths that are higher than 77 MPa as well. An optimized 3003 joint is attained in the brazements with the innovative Al-7Si-20Cu-2Sn-1Mg filler metal at 575 °C for 30 min, which reveals a bonding strength capping the 3003 Al matrix.

  3. Spray-forming monolithic aluminum alloy and metal matrix composite strip

    SciTech Connect

    McHugh, K.M.

    1995-10-01

    Spray forming with de Laval nozzles is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. Using this approach, aluminum alloys have been spray formed as strip, with technoeconomic advantages over conventional hot mill processing and continuous casting. The spray-formed strip had a flat profile, minimal porosity, high yield, and refined microstructure. In an adaptation to the technique, 6061 Al/SiC particulate-reinforced metal matrix composite strip was produced by codeposition of the phases.

  4. Graphene-reinforced aluminum matrix composites prepared by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Tian, Wen-ming; Li, Song-mei; Wang, Bo; Chen, Xin; Liu, Jian-hua; Yu, Mei

    2016-06-01

    Graphene-reinforced 7055 aluminum alloy composites with different contents of graphene were prepared by spark plasma sintering (SPS). The structure and mechanical properties of the composites were investigated. Testing results show that the hardness, compressive strength, and yield strength of the composites are improved with the addition of 1wt% graphene. A clean, strong interface is formed between the metal matrix and graphene via metallurgical bonding on atomic scale. Harmful aluminum carbide (Al4C3) is not formed during SPS processing. Further addition of graphene (above 1wt%) results in the deterioration in mechanical properties of the composites. The agglomeration of graphene plates is exacerbated with increasing graphene content, which is the main reason for this deterioration.

  5. Specific features of the electronic and atomic structures of silicon single crystals in the aluminum matrix

    NASA Astrophysics Data System (ADS)

    Terekhov, V. A.; Lazaruk, S. K.; Usol'tseva, D. S.; Leshok, A. A.; Katsuba, P. S.; Zanin, I. E.; Spirin, D. E.; Stepanova, A. A.; Turishchev, S. Yu.

    2014-12-01

    Films of Al-Si nanocomposites produced by magnetron evaporation of a complex target onto a silicon substrate have been investigated using scanning electron microscopy, X-ray diffraction, ultrasoft X-ray emission spectroscopy, and X-ray absorption near edge structure spectroscopy. It has been found that silicon inclusions are nanocrystals with the mean size of 20-25 nm, with the surface covered by an amorphous silicon layer. The presence of the aluminum matrix in the initial films changes their band structures, in particular, near the bottom of the valence band. After the removal of aluminum, the structure of the valence band becomes identical to that in the bulk material and the structure of the conduction band indicates the presence of a disordered surface layer with a thickness of ˜5 nm.

  6. Modulus, strength and thermal exposure studies of FP-Al2O3/aluminum and FP-Al2O3/magnesium composites

    NASA Technical Reports Server (NTRS)

    Bhatt, R. T.

    1981-01-01

    The mechanical properties of FP-Al2O3 fiber reinforced composites prepared by liquid infiltration techniques are improved. A strengthening addition, magnesium, was incorporated with the aluminum-lithium matrix alloy usually selected for these composites because of its good wetting characteristics. This ternary composite, FP-Al2O3/Al-(2-3)Li-(3-5)Mg, showed improved transverse strength compared with FP-Al2O3/Al-(2-3)Li composites. The lower axial strengths found for the FP-Al2O3/Al-(2-3)Li-(3-5)Mg composites were attributed to fabrication related defects. Another technique was the use of Ti/B coated FP-Al2O3 fibers in the composites. This coating is readily wet by molten aluminum and permitted the use of more conventional aluminum alloys in the composites. However, the anticipated improvements in the axial and transverse strengths were not obtained due to poor bonding between the fiber coating and the matrix. A third approach studied to improve the strengths of FP-Al2O3 reinforced composites was the use of magnesium alloys as matrix materials. While these alloys wet fibers satisfactorily, the result indicated that the magnesium alloy composites used offered no axial strength or modulus advantage over FP-Al2O3/Al-(2-3)Li composites.

  7. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    NASA Astrophysics Data System (ADS)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  8. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    SciTech Connect

    Maqbool, Adnan; Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi; Hussain, Ali; Kim, Myong Ho

    2013-12-15

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%.

  9. Tailoring Microstructure and Properties of Hierarchical Aluminum Metal Matrix Composites Through Friction Stir Processing

    NASA Astrophysics Data System (ADS)

    Sohn, Y. H.; Patterson, T.; Hofmeister, C.; Kammerer, C.; Mohr, W.; van den Bergh, M.; Shaeffer, M.; Seaman, J.; Cho, K.

    2012-02-01

    The fabrication of hierarchical aluminum metal matrix composites (MMCs) begins with the cryomilling of inert gas-atomized AA5083 Al powders with B4C particles, which yields agglomerates of nanocrystalline (NC) Al grains containing a uniform dispersion of solidly bonded, submicron B4C particles. The cryomilled agglomerates are size classified, blended with coarse-grain Al (CG-Al) powders, vacuum degassed at an elevated temperature, and consolidated to form the bulk composite. This hierarchical Al MMCs have low weight and high strength/stiffness attributable to the (A) Hall-Petch strengthening from NC-Al (5083) grains, (B) Zener pinning effects from B4C particulate reinforcement and dispersoids in both the NC-Al and CG-Al, (C) the interface characteristics between the three constituents, and (D) a high dislocation density. The hierarchical Al MMCs exhibit good thermal stability and microstructural characteristics that deflect or blunt crack propagation. A significant change in the microstructure of the composite was observed after friction stir processing (FSP) in the thermomechanically affected zone (TMAZ) due to the mechanical mixing, particularly in the advancing side of the stir zone (SZ). The NC-Al grains in the TMAZ grew during FSP. Evidence of CG-Al size reduction was also documented since CG-Al domain was absent by optical observation. Given the proper control of the microstructure, FSP has demonstrated its potential to increase both strength and ductility, and to create functionally tailored hierarchical MMCs through surface modification, graded structures, and other hybrid microstructural design.

  10. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  11. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  12. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 3AL seamless aluminum cylinders. 178... FOR PACKAGINGS Specifications for Cylinders § 178.46 Specification 3AL seamless aluminum cylinders. (a) Size and service pressure. A DOT 3AL cylinder is a seamless aluminum cylinder with a maximum...

  13. Modification of cast aluminum-matrix composite materials by refractory nanoparticles

    NASA Astrophysics Data System (ADS)

    Chernyshova, T. A.; Kobeleva, L. I.; Kalashnikov, I. E.; Bolotova, L. K.

    2009-02-01

    The effect of SiO2 and Al2O3 oxide ceramic nanoparticles on the solidification of model samples based on a commercial D16 alloy is studied. The composite samples are fabricated by reaction casting when titanium, nickel, and ceramic powders are mixed with an aluminum melt. The grain size in a matrix, the size and shape of Al3Ti intermetallic inclusions, and the interphase distances in eutectics are determined with optical and scanning electron microscopes. A certain modifying effect of oxide ceramic nanoparticles on the structure of model CMs during their in situ formation is detected, and the inoculation effect of SiO2 added to a melt on the reaction products is most pronounced.

  14. Control of self-propagating high-temperature synthesis derived aluminum-titanium carbide metal matrix composites

    NASA Astrophysics Data System (ADS)

    Garrett, William

    Self-propagating High-temperature Synthesis (SHS) is a combustion process that can be used to form Metal Matrix Composite (MMC) reinforcing phases in situ. Generally, the kinetic processes in these reactions are poorly understood but are affected by reactant particle size, reactant green density, reactant stoichiometry, reaction preheat temperature, and reaction product cooling rate. These reaction parameters also affect the microstructure of the reaction products because of changes in the rate of heat evolution, reaction rate, surface area available for heterogeneous nucleation, reaction temperature, and the stable phases during and after the reaction. Post-reaction processes affecting the microstructure and properties of the SHS products include densification, melt alloying (SHS reaction products are used as a master alloy), and die casting techniques. Matrix alloy additions should be controlled to prevent unwanted reactions between the matrix and the reinforcement. In the present study, Ti + C + X → TiC + X (X = Al or TiC) is the SHS reaction system studied, with varying amounts of Al (10-50wt%) or TiC (0-20wt%) added to the reactants as a thermal diluent. Addition of these diluents decreases the reaction temperatures and decreases the TiC reinforcing particle size and interaction during particle growth. A method of direct thermal analysis of the self-heating behavior of diluted SHS reactions is developed and compared to existing methods used to measure the apparent activation energy of single step SHS reactions. The activation energies are used to determine a probable reaction path for Ti + C + Al → TiC + Al. SHS reaction products of various diluent concentrations are analyzed for TiC particle size and shape. SHS reaction products containing 55v% TiC - 45v% Al are dispersed as a master alloy in aluminum melts; reaction products containing higher concentrations of TiC particles are difficult to disperse. To show compatibility with the TiC reinforcing

  15. Enhancement of Wettability of Aluminum Based Silicon Carbide Reinforced Particulate Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Singh, V. K.; Chauhan, Sakshi; Gope, P. C.; Chaudhary, A. K.

    2015-04-01

    Lately, materials research has shifted to composite materials from monolithic, adjusting to the global need for light weight, low cost, quality, and high performance in structural materials. Every effort aims to develop a material which can be appropriate for various industry and machinery purpose. In the present study, a modest attempt has been made to develop cast aluminum based silicon carbide (SiC) particulate metal matrix composite (MMC) and worked upon to raise the wettability factor between the matrix and dispersion phase. Magnesium (Mg) is used as wetting agent. It works by scavenging the oxygen from dispersoids surface and thinning the gas layer around dispersoids and this is done by forming MgO or MgAl2O4 or both according to concentration of Magnesium added. Mg2Si is the compound responsible for strengthening. The combination of aluminum and magnesium seems to have synergetic effect on wetting and give appropriate strength. All mechanical properties obtained are well correlated with microstructure obtained by Scanning electron micrograph. Differential thermal analysis (DTA) and thermo gravimetric analysis (TGA) also justified the results obtained in present investigations.

  16. Melting and Solidification Behaviour of Bi-Pb Multiphase Alloy Nanoparticles Embedded in Aluminum Matrix.

    PubMed

    Khan, Patan Yousaf; Biswas, Krishanu

    2015-01-01

    The present investigation reports the result of the investigation on the phase transformation of biphasic Bi-Pb alloy nanoparticles embedded in the aluminum matrix. The samples are prepared by rapid solidification route involving melt spinning of Al-6 wt% (Bi55.9Pb44.1) alloy on a rotating copper wheel in an argon-filled evacuated chamber. The detailed transmission electron microscope (TEM) investigation shows presence of near cuboctahedral shaped biphasic nano-inclusions consisting of the (Bi) solid solution and β, the intermediate phase. β constitutes bulk of the nanoparticle with (Bi) forming the cap. Both the phases bear distinct orientation relationship with the matrix. The compositional analysis indicates substantial increase in solid solubilities of Pb in the (Bi) and Bi in the β-phases as compared to the as-cast sample. Differential scanning calorimetric (DSC) studies indicate substantial superheating (16.4 K) of the embedded nanoparticles with appearance of sharp melting peak. The solidification is observed to be diffused, taking place over a large temperature range (344.5 K to 332 K). The in situ heating stage experiments carried out in TEM indicate formation of core shell morphology during heating with β forming the shell around (Bi). The melting starts from Al/β/(Bi) triple point and then the liquid spreads along matrix-particle interface. The solidification occurs in eutectic manner. PMID:26328350

  17. Fracture toughness of SiC/Al metal matrix composite

    NASA Technical Reports Server (NTRS)

    Flom, Yury; Parker, B. H.; Chu, H. P.

    1989-01-01

    An experimental study was conducted to evaluate fracture toughness of SiC/Al metal matrix composite (MMC). The material was a 12.7 mm thick extrusion of 6061-T6 aluminum alloy with 40 v/o SiC particulates. Specimen configuration and test procedure conformed to ASTM E399 Standard for compact specimens. It was found that special procedures were necessary to obtain fatigue cracks of controlled lengths in the preparation of precracked specimens for the MMC material. Fatigue loading with both minimum and maximum loads in compression was used to start the precrack. The initial precracking would stop by self-arrest. Afterwards, the precrack could be safely extended to the desired length by additional cyclic tensile loading. Test results met practically all the E399 criteria for the calculation of plane strain fracture toughness of the material. A valid K sub IC value of the SiC/Al composite was established as K sub IC = 8.9 MPa square root of m. The threshold stress intensity under which crack would cease to grow in the material was estimated as delta K sub th = 2MPa square root of m for R = 0.09 using the fatigue precracking data. Fractographic examinations show that failure occurred by the micromechanism involved with plastic deformation although the specimens broke by brittle fracture. The effect of precracking by cyclic loading in compression on fracture toughness is included in the discussion.

  18. A study of the composition and microstructure of aluminum matrix composites reinforced with alumina fibers

    NASA Astrophysics Data System (ADS)

    Zolotova, D.; Serpova, V.; Prokofiev, M.; Rabinskiy, L.; Shavnev, A.

    2016-04-01

    This article presents the results of a study of the microstructure and the composition of aluminum-based metal matrix composites (MMC) reinforced with continuous alumina fibers. An Al-Mg-Cu alloy similar to that of AA 2024 was used. X-ray diffraction and X-ray fluorescence analyses were used for investigation of a probable volume fraction of a spinel phase in MMC. Scanning electron microscopy and an X-ray microanalysis were used to study a change of the elemental composition of the composites microstructure on the polished cross sections. The constant mass fractions of magnesium (0.65 wt. %) and copper (1.25 wt. %) were found in the interphase area within radius of 1 μm around fibers.

  19. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  20. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  1. Strength variability in alumina fiber-reinforced aluminum matrix composites

    SciTech Connect

    Ramamurty, U.; Zok, F.W.; Leckie, F.A.; Deve, H.E.

    1997-11-01

    The strength variability of an Al-2% Cu alloy matrix reinforced with 65 vol.% Nextel-610 Al{sub 2}O{sub 3} fibers has been investigated, with the aim of identifying and separating the contributions associated with the variabilities in both the fiber bundle strength and the fiber volume fraction. Strength distributions have been measured using three test geometries, including three- and four-point flexure and unixaxial tension. The measured distributions are rationalized on the basis of a fiber strength distribution that follows Weibull statistics and a fiber volume fraction distribution characterized by a Gaussian. The fiber bundle strength distribution is found to be extremely narrow, with a Weibull modulus in the range of {approximately}50--60. In addition, the coefficient of variation in the fiber volume fraction distribution is inferred to be {approximately}6%; by comparison, measurements made on relatively large specimens yield a coefficient of variation of {approximately}3%. The differences in these values are attributed to local volume fraction variations which are not detectable by the global measurements. The measured strengths are compared with the predicted values based on the theoretical work of Curtin and co-workers, incorporating the effects of local load sharing between broken fibers and their neighbors. Good correlations are obtained between the experimental data and the model predictions.

  2. 26Al-containing acidic and basic sodium aluminum phosphate preparation and use in studies of oral aluminum bioavailability from foods utilizing 26Al as an aluminum tracer

    NASA Astrophysics Data System (ADS)

    Yokel, Robert A.; Urbas, Aaron A.; Lodder, Robert A.; Selegue, John P.; Florence, Rebecca L.

    2005-04-01

    We synthesized 26Al-containing acidic and basic (alkaline) sodium aluminum phosphates (SALPs) which are FDA-approved leavening and emulsifying agents, respectively, and used them to determine the oral bioavailability of aluminum incorporated in selected foods. We selected applicable methods from published syntheses (patents) and scaled them down (∼3000- and 850-fold) to prepare ∼300-400 mg of each SALP. The 26Al was incorporated at the beginning of the syntheses to maximize 26Al and 27Al equilibration and incorporate the 26Al in the naturally-occurring Al-containing chemical species of the products. Near infrared spectroscopy (NIR) and X-ray powder diffraction (XRD) were used to characterize the two SALP samples and some intermediate samples. Multi-elemental analysis (MEA) was used to determine Na, Al and P content. Commercial products were included for comparison. Satisfactory XRD analyses, near infrared spectra and MEA results confirmed that we synthesized acidic and basic SALP, as well as some of the syntheses intermediates. The 26Al-containing acidic and basic SALPs were incorporated into a biscuit material and a processed cheese, respectively. These were used in oral bioavailability studies conducted in rats in which the 26Al present in blood after its oral absorption was quantified by accelerator mass spectrometry. The results showed oral Al bioavailability from acidic SALP in biscuit was ∼0.02% and from basic SALP in cheese ∼0.05%, lower than our previous determination of Al bioavailability from drinking water, ∼0.3%. Both food and water can appreciably contribute to the Al absorbed from typical human Al intake.

  3. [Relationship among coagulation effect of Al-based coagulant, content and speciation of residual aluminum].

    PubMed

    Yang, Zhong-Lian; Gao, Bao-Yu; Yue, Qin-Yan; Jiang, Yi-Shuai

    2010-06-01

    The application of AlCl3, Al2 (SO4)3 and poly-aluminum chloride (PAC) in humic acid-kaolin simulated water was studied in this article. It is intended to discuss the relationship among coagulation effect of Al-based coagulants in humic acid-kaolin simulated water and content and speciation of residual aluminum. It was found that, the turbidity removal efficiency and UV254 removal efficiency could reach about 90% at the tested dosage. At higher dosage, PAC gave better coagulation effect. The residual total aluminum content and residual aluminum ratio of PAC, which was 0.9 mg/L and - 3.0% or so respectively, were greatly lower than those of AlCl3 and Al2 (SO4)3. The residual total dissolved aluminum was the predominant content in the effluent after coagulation and sedimentation by the three Al-based coagulants. For the total dissolved aluminum, the proportion of dissolved organic aluminum was significantly higher than that of other aluminum speciation. With respect to humic acid-kaolin simulated water, the content of residual total aluminum in the effluent after coagulation and sedimentation by PAC decreased obviously compared to AlCl3 and Al2 (SO4)3. PAC could effectively decrease the content of residual dissolved aluminum speciation which has higher toxicity. The content of residual total dissolved aluminum in the effluent after coagulation and sedimentation by PAC was about 0.6 mg/L. PMID:20698270

  4. Forging limits for an aluminum matrix composite; Part 1: Experimental results

    SciTech Connect

    Syu, D.G.C.; Ghosh, A.K. )

    1994-09-01

    Forging limits in a discontinuously reinforced aluminum (DRA) matrix composite, 2014 Al/15 vol pct Al[sub 2]O[sub 3], were determined by compressing samples of various cylindrical geometries under different conditions of temperature, strain rate, and lubrication and measuring the limit strains attained prior to incipient crack formation. In some cases, circumferential grids were machined on the sample surface to obtain the local fracture strain states. Crack formation was caused by the secondary tensile stresses; however, crack propagation was relatively slow and somewhat more severe at 300 C than at 400 C. The forging limit of the composite was found to be higher at 400 C than at 300 C and also higher at slower strain rates. The plane-strain forging limit of the composite at 300 C and a strain rate of 0.5 s[sup [minus]1] was less than 0.05, while that of the matrix was higher than 0.5. It was found that the forging limits can be influenced by the depth of the circumferential grids and can be lower than those for the smooth surface samples.

  5. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  6. Effects of Complex Structured Anodic Oxide Dielectric Layer Grown in Pore Matrix for Aluminum Capacitor.

    PubMed

    Shin, Jin-Ha; Yun, Sook Young; Lee, Chang Hyoung; Park, Hwa-Sun; Suh, Su-Jeong

    2015-11-01

    Anodization of aluminum is generally divided up into two types of anodic aluminum oxide structures depending on electrolyte type. In this study, an anodization process was carried out in two steps to obtain high dielectric strength and break down voltage. In the first step, evaporated high purity Al on Si wafer was anodized in oxalic acidic aqueous solution at various times at a constant temperature of 5 degrees C. In the second step, citric acidic aqueous solution was used to obtain a thickly grown sub-barrier layer. During the second anodization process, the anodizing potential of various ranges was applied at room temperature. An increased thickness of the sub-barrier layer in the porous matrix was obtained according to the increment of the applied anodizing potential. The microstructures and the growth of the sub-barrier layer were then observed with an increasing anodizing potential of 40 to 300 V by using a scanning electron microscope (SEM). An impedance analyzer was used to observe the change of electrical properties, including the capacitance, dissipation factor, impedance, and equivalent series resistance (ESR) depending on the thickness increase of the sub-barrier layer. In addition, the breakdown voltage was measured. The results revealed that dielectric strength was improved with the increase of sub-barrier layer thickness. PMID:26726615

  7. Carbide coated fibers in graphites-aluminum composites. [(fabrication of metal matrix composites)

    NASA Technical Reports Server (NTRS)

    Imprescia, R. J.; Levinson, L. S.; Reiswig, R. D.; Wallace, T. C.; Williams, J. M.

    1976-01-01

    Research activities are described for a NASA-supported program at the Los Alamos Scientific Laboratory to develop graphite fiber-aluminum matrix composites. A chemical vapor deposition apparatus was constructed for continuously coating graphite fibers with TiC. As much as 150 meters of continuously coated fibers were produced. Deposition temperatures were varied from 1365 K to about 1750 K, and deposition time from 6 to 150 seconds. The 6 sec deposition time corresponded to a fiber feed rate of 2.54 m/min through the coater. Thin, uniform, adherent TiC coats, with thicknesses up to approximately 0.1 micrometer were produced on the individual fibers of Thornel 50 graphite yarns without affecting fiber strength. Although coat properties were fairly uniform throughout a given batch, more work is needed to improve the batch-to-batch reproducibility. Samples of TiC-coated Thornel 50 fibers were infiltrated with an aluminum alloy and hot-pressed in vacuum to produce small composite bars for flexure testing. Strengths as high as 90% of the rule-of-mixtures strength were achieved. Results of the examination of the fracture surfaces indicate that the bonding between the aluminum and the TiC-coated fibers is better than that achieved in a similar, commercially infiltrated material made with fibers having no observable surface coats. Several samples of Al-infiltrated, TiC-coated Thornel 50 graphite yarns, together with samples of the commercially infiltrated, uncoated fibers, were heated for 100 hours at temperatures near the alloy solidus. The TiC-coated samples appear to undergo less reaction than do the uncoated samples. Photomicrographs are shown.

  8. The mechanical properties measurement of multiwall carbon nanotube reinforced nanocrystalline aluminum matrix composite

    SciTech Connect

    Sharma, Manjula Pal, Hemant; Sharma, Vimal

    2015-05-15

    Nanocrystalline aluminum matrix composite containing carbon nanotubes were fabricated using physical mixing method followed by cold pressing. The microstructure of the composite has been investigated using X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques. These studies revealed that the carbon nanotubes were homogeneously dispersed throughout the metal matrix. The consolidated samples were pressureless sintered in inert atmosphere to further actuate a strong interface between carbon nanotubes and aluminum matrix. The nanoindentation tests carried out on considered samples showed that with the addition of 0.5 wt% carbon nanotubes, the hardness and elastic modulus of the aluminum matrix increased by 21.2 % and 2 % repectively. The scratch tests revealed a decrease in the friction coefficient of the carbon nanotubes reinforced composite due to the presence of lubricating interfacial layer. The prepared composites were promising entities to be used in the field of sporting goods, construction materials and automobile industries.

  9. The mechanical properties measurement of multiwall carbon nanotube reinforced nanocrystalline aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Sharma, Manjula; Pal, Hemant; Sharma, Vimal

    2015-05-01

    Nanocrystalline aluminum matrix composite containing carbon nanotubes were fabricated using physical mixing method followed by cold pressing. The microstructure of the composite has been investigated using X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques. These studies revealed that the carbon nanotubes were homogeneously dispersed throughout the metal matrix. The consolidated samples were pressureless sintered in inert atmosphere to further actuate a strong interface between carbon nanotubes and aluminum matrix. The nanoindentation tests carried out on considered samples showed that with the addition of 0.5 wt% carbon nanotubes, the hardness and elastic modulus of the aluminum matrix increased by 21.2 % and 2 % repectively. The scratch tests revealed a decrease in the friction coefficient of the carbon nanotubes reinforced composite due to the presence of lubricating interfacial layer. The prepared composites were promising entities to be used in the field of sporting goods, construction materials and automobile industries.

  10. Degradation of Al/SiCp composites produced with rice-hull ash and aluminum cans.

    PubMed

    Escalera-Lozano, R; Gutiérrez, C A; Pech-Canul, M A; Pech-Canul, M I

    2008-01-01

    The use of recycling aluminum from beverage containers and rice-hull ash (RHA) offers to be an attractive alternative for the economic production of Al/SiCp composites. However, corrosion phenomena in the composites represent technological barriers yet to be resolved before they can be exploited to their full potential. A simple methodology involving characterization by XRD, SEM, EDX, FTIR and ICP was designed in order to investigate the causes of the rapid degradation in a humid environment of Al/SiCp composites produced with RHA and aluminum cans. Results reveal that the use of RHA was beneficial to avoid degradation through the formation and subsequent hydration of the Al4C3 phase. However with condensed moisture acting as an electrolyte, localized corrosion took place with aggressive damage manifested by the disintegration of the composite into a powdery mixture. The relevant corrosion mechanism was mainly attributed to microgalvanic coupling between the Mg2Si intermetallic compound and the matrix (although other phases such as SiC, Si, MgAl2O4 could also work as microcathodes). PMID:17320370

  11. Preparation of Aluminum Metal Matrix Composite with Novel In situ Ceramic Composite Particulates, Developed from Waste Colliery Shale Material

    NASA Astrophysics Data System (ADS)

    Venkata Siva, S. B.; Sahoo, K. L.; Ganguly, R. I.; Dash, R. R.; Singh, S. K.; Satpathy, B. K.; Srinivasarao, G.

    2013-08-01

    A novel method is adapted to prepare an in situ ceramic composite from waste colliery shale (CS) material. Heat treatment of the shale material, in a plasma reactor and/or in a high temperature furnace at 1673 K (1400 °C) under high vacuum (10-6 Torr), has enabled in situ conversion of SiO2 to SiC in the vicinity of carbon and Al2O3 present in the shale material. The composite has the chemical constituents, SiC-Al2O3-C, as established by XRD/EDX analysis. Particle sizes of the composite range between 50 nm and 200 μm. The shape of the particles vary, presumably rod to spherical shape, distributed preferably in the region of grain boundaries. The CS composite so produced is added to aluminum melt to produce Al-CS composite (12 vol. pct). For comparison of properties, the aluminum metal matrix composite (AMCs) is made with Al2O3 particulates (15 vol. pct) with size <200 μm. The heat-treated Al-CS composite has shown better mechanical properties compared to the Al-Al2O3 composite. The ductility and toughness of the Al-CS composite are greater than that of the Al-Al2O3 composite. Fractographs revealed fine sheared dimples in the Al-CS composite, whereas the same of the Al-Al2O3 composite showed an appearance of cleavage-type facets. Abrasion and frictional behavior of both the composites have been compared. The findings lead to the conclusion that the in situ composite developed from the colliery shale waste material has a good future for its use in AMCs.

  12. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Bang, Jeongil; Oak, Jeong-Jung; Park, Yong Ho

    2016-01-01

    The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC's) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC's were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

  13. Low-cost, fly-ash-containing aluminum-matrix composites

    NASA Astrophysics Data System (ADS)

    Rohatgi, Pradeep K.

    1994-11-01

    In recent years there has been considerable activity in the development of metal-matrix composites, especially for aerospace, ground transportation, and the leisure industry. Short-fiber-reinforced pistons and cylinder blocks have been marketed by Japanese companies for several years. It is likely that in the near future cast particulate composites like aluminum-graphite, aluminum-silicon carbide, and aluminum-alumina will find widespread applications as brake rotors, drive shafts, cylinder liners, connecting rods, and wrist pins. The cost of metal-matrix composites has been one of the major barriers toward their widespread application. This paper describes the development of cast aluminum-fly ash particle composites (ash alloy). Incorporation of fly-ash particles, which are a waste by-product of coal-based power generation, reduces the cost of aluminum castings by acting as a filler; decreases their density, and increases their hardness, abrasion resistance, and stiffness. Several prototype castings have been made from aluminum-fly ash composites to demonstrate their castability. With sustained research and the support of manufacturing organizations, these alloys can find widespread applications as low-cost aluminum composite components.

  14. Stir mixing and pressureless infiltration synthesis of aluminum alloy metal matrix nanocomposites

    NASA Astrophysics Data System (ADS)

    Schultz, Benjamin Franklin

    2009-12-01

    Pressureless liquid metal infiltration of suitably packed compacts of spherical shaped 47 nm size 70:30 Delta:Gamma Al2O3 mixed with a 7/2 ratio of elemental Al and Mg powders was used to study (i) the kinetics of pressureless infiltration processing of Al2O 3 nanoparticle-A206 alloy composites, (ii) the optimal processing variables to maximize material property responses, (iii) the development of multimodal microstructures in terms of feature size. The major experimental variables included: infiltration temperature (850 to 950°C), infiltration time (1--5 hours), and powder composition (0--50 wt% Al2O 3). All experiments were conducted under UHP nitrogen atmosphere. Under the conditions studied, compacts with a maximum of 20 wt% nanoparticles were successfully infiltrated with A206 alloy aluminum, and the degree of infiltration measured by the percentage of residual porosity depended on infiltration time, temperature and nanoparticle content. By examining responses including percent porosity, and macrohardness, empirical models for correlating processing conditions with material properties and microstructure were developed. The addition of increasing weight percentage of Al2O3 nanoparticles resulted in a decrease in the coefficient of thermal expansion greater than that predicted by the rule of mixtures due to the mechanical constraint of the nanoparticles on the matrix. Likewise, the damping capacity of the 10 wt% and 20 wt% reinforced nanocomposites increased with increasing weight percentage up to 280% greater than the base alloy. The key microstructural observations in the pressureless infiltrated composites include: (1) a bimodal structure of micro-scale grains, exhibiting Al-Cu-Mg precipitates dispersed within the grains; (2) amorphous and crystalline interfaces between the Al-alloy grains and the nanocomposite regions; (3) infiltrated nanoparticle agglomerates having nanoscale channels forming a nanoscale substructure; (4) mixed nanoscale reinforcements of

  15. High-Temperature Fatigue of a Hybrid Aluminum Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Clark, J. T.; Sanders, P. G.

    2014-01-01

    An aluminum metal matrix composite (MMC) brake drum was tested in fatigue at room temperature and extreme service temperatures. At room temperature, the hybrid composite did not fail and exceeded estimated vehicle service times. At higher temperatures (62 and 73 pct of the matrix eutectic), fatigue of a hybrid particle/fiber MMC exhibited failure consistent with matrix overloading. Overaging of the A356 matrix coupled with progressive fracture of the SiC particles combined to create the matrix overload condition. No evidence of macro-fatigue crack initiation or growth was observed, and the matrix-particle interface appeared strong with no debonding, visible matrix phases, or porosity. An effective medium model was constructed to test the hypothesis that matrix overloading was the probable failure mode. The measured particle fracture rate was fit using realistic values of the SiC Weibull strength and modulus, which in turn predicted cycles to failure within the range observed in fatigue testing.

  16. Transient Liquid-Phase Diffusion Bonding of Aluminum Metal Matrix Composite Using a Mixed Cu-Ni Powder Interlayer

    NASA Astrophysics Data System (ADS)

    Maity, Joydeep; Pal, Tapan Kumar

    2012-07-01

    In the present study, the transient liquid-phase diffusion bonding of an aluminum metal matrix composite (6061-15 wt.% SiCp) has been investigated for the first time using a mixed Cu-Ni powder interlayer at 560 °C, 0.2 MPa, for different holding times up to 6 h. The microstructure of the isothermally solidified zone contains equilibrium precipitate CuAl2, metastable precipitate Al9Ni2 in the matrix of α-solid solution along with the reinforcement particles (SiC). On the other hand, the microstructure of the central bond zone consists of equilibrium phases such as NiAl3, Al7Cu4Ni and α-solid solution along with SiC particles (without any segregation) and the presence of microporosities. During shear test, the crack originates from microporosities and propagates along the interphase interfaces resulting in poor bond strength for lower holding times. As the bonding time increases, with continual diffusion, the structural heterogeneity is diminished, and the microporosities are eliminated at the central bond zone. Accordingly, after 6-h holding, the microstructure of the central bond zone mainly consists of NiAl3 without any visible microporosity. This provides a joint efficiency of 84% with failure primarily occurring through decohesion at the SiC particle/matrix interface.

  17. Applicability of ultrasonic testing for the determination of volume fraction of particulates in alumina-reinforced aluminum matrix composites

    SciTech Connect

    Fang, C.K.; Fang, R.L.; Weng, W.P.; Chuang, T.H.

    1999-10-01

    An ultrasonic testing technique was employed to determine the volume fraction of alumina particulate reinforcement in 6061 aluminum matrix composites. this study was performed on various composites with Al{sub 2}O{sub 3} nominal volume fractions of 10, 15, and 20%. For comparison, other techniques were employed as well, including the Archimedes method, metallographic image analysis, X-ray diffraction, and acid dissolution. Observations indicated that ultrasonic testing and acid dissolution methods are more reliable than the other techniques, while ultrasonic testing is faster than the acid dissolution method.

  18. [Assay of three kinds of aluminum fractions (Al(a), Al(b) and Al(c)) in polynuclear aluminum solutions by Al-Ferron timed spectrophotometry and demarcation of their time limits].

    PubMed

    Wang, Chen-yi; Zhang, Cai-hua; Bi, Shu-ping; Zhang, Zhen-chao; Yang, Wei-hua

    2005-02-01

    Al-Ferron timed spectrophotometry assay is a basic method in the study on the formation of polynuclear hydroxyl aluminum species and their transformation laws in aqueous systems. In actual working process, this methodology has some dogmatism and arbitrariness in the time limits demarcation of the three kinds of aluminum fractions (Al(a), Al(b) and Al(c)) in polynuclear aluminum solutions, which makes this kind of classification rougher, and the experimental results non-reproducible. The reason for this difference is that the specific species within Al(a), Al(b) and Al(c) have different reaction mechanism and dynamics, and that specific species of Al(b) having different OH/Al ratios have different reaction rates with ferron. In this paper, the ExpAssoc distribution was applied to quantitatively fit the Al-Ferron reaction dynamics curve, and the extrapolation method was used to survey the 1 min measured value [Al(a)] of monomeric Al, which is hard to obtain in manual manipulation. The time demarcation between Al(b) and Al(c) should reach the point of the experimental data curve up to horizontal platform. The microwave-radiated technology was used to fast assay the total aluminum concentration [Al(T)]. With these methods, the contents of monomeric Al(a), polynuclear Al(b) and gel Al(c) can be conveniently and quantitatively measured. It offers a novel method for surmounting the arbitrariness in the measurement of the three kinds of aluminum fractions and the repetitive calculation of Al(a) and Al(b). PMID:15852869

  19. Strengthening Aluminum Alloys for High Temperature Applications Using Nanoparticles of Al203 and Al3-X Compounds (X= Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2007-01-01

    In this paper the effect of nanoparticles A12O3 and A13-X compounds (X= Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their chemical stability and low diffusions rates in aluminum matrix at high temperatures. The strengthening mechanism for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. Samples were prepared from A12O3 nanoparticle preforms, which were produced using ceramic injection molding process and pressure infiltrated by molten aluminum. A12O3 nanoparticles can also be homogeneously mixed with aluminum powder and consolidated into samples through hot pressing and sintering. On the other hand, the Al3-X nanoparticles are produced as precipitates via in situ reactions with molten aluminum alloys using conventional casting techniques. The degree of alloy strengthening using nanoparticles will depend on the materials, particle size, shape, volume fraction, and mean inter-particle spacing.

  20. Approach to In- Situ Producing Reinforcing Phase Within an Active-Transient Liquid Phase Bond Seam for Aluminum Matrix Composite

    NASA Astrophysics Data System (ADS)

    Zhang, Guifeng; Liao, Xianjin; Chen, Bo; Zhang, Linjie; Zhang, Jianxun

    2015-06-01

    To optimize the braze composition design route for aluminum matrix composite, the feasibility of in situ producing reinforcing phase within the transient liquid phase bond seam matrix, by adding active melting point increaser (MPI, e.g., Ti) together with general melting point depressant (MPD, e.g., Cu) into the interlayer, was demonstrated. For SiC p /A356 composite, by comparing the wettability, joint microstructure, joint shear strength, and fracture path for the developed Al-19Cu-1Ti, Al-19Cu, Al-33Cu-1Ti, Al-33Cu (wt pct), and commercial Cu foils as interlayer, the feasibility of in situ producing reinforcing phase within the bond seam by adding Ti was demonstrated. Especially for Al-19Cu-1Ti active braze, small and dispersed ternary aluminide of Al-Si-Ti phase was obtained within the bond seam as in situ reinforcement, leading to a favorable fracture path within SiC p /A356, not along the initial interface or within the bond seam. For the formation mechanism of the in situ reinforcing phase of MPI-containing intermetallic compound within the bond seam, a model of repeating concentration-precipitation-termination-engulfment during isothermal solidification is proposed.

  1. Al-SiC powder preparation for electronic packaging aluminum composites by plasma spray processing

    NASA Astrophysics Data System (ADS)

    Gui, Manchang; Kang, Suk Bong; Euh, Kwangjun

    2004-06-01

    Powders of pure aluminum (Al) with 55 and 75 vol.% SiC particles were ball milled in a conventional rotating ball mill with stainless steel and ZrO2 balls for 1-10 h. The morphology and microstructure of the milled powders have been observed and analyzed by scanning electron microscopy (SEM) and energy dispersive x-ray (EDX). The milled powders were plasma sprayed onto a graphite substrate to obtain Al matrix composites with high SiC volume fraction. SiC particles in the milled powders existed in two forms; i.e., the combination of Al into composite powder and individual. Plastic Al particles were broken during ball milling, and fine Al particles can be coated onto the surface of SiC particles. Iron contamination in the milled powders occurred when stainless steel balls were used. The iron level can be effectively controlled by using ZrO2 ball media. The milling efficiency by ZrO2 balls is inferior to that by stainless steel balls. Longer milling time was required with ZrO2 balls to achieve the same effect as obtained with stainless steel balls. SiC particles in the sprayed composites from the milled powders exhibited a reasonably uniform distribution and high volume fraction.

  2. Aluminum-matrix electrotechnical composite alloys hardened by endogenous nano- and microphases

    NASA Astrophysics Data System (ADS)

    Babkin, V. G.; Terent'ev, N. A.; Cherepanov, A. I.

    2014-09-01

    A method is developed to manufacture aluminum-matrix composite alloys hardened by endogenous nano- and microphases. The formation of the structure and properties of the composite materials is studied. The experimental results demonstrate that the developed alloys are promising to produce electro-technical wire rods and other electrotechnical products.

  3. Measurements of the Bauschinger effect in some particulate Al[sub 2]O[sub 3]/Al and SiC/Al metal matrix composites

    SciTech Connect

    Mouritz, A.P. ); Bandyopadhayay, S. )

    1993-06-01

    The Bauschinger effect in SiC/Al composites has been attributed to a number of possible mechanisms. Numerous studies have suggested that relatively high residual tensile stresses in the aluminum matrix are the principal cause of the Bauschinger effect. These stresses are produced by the large difference in the coefficients of thermal expansion between the SiC and Al phases. Arsenault and Taya measured stresses as high as 408 MPa in the aluminium phase of a SiC whisker (5% volume fraction)/6061 Al composite using x-ray diffraction techniques, while Withers et al. measured strains of about 7 [times] 10[sup [minus]4] in a similar composite using neutron diffraction. Due to the presence of tensile stresses in the matrix, Arsenault et al. and Taya et al. suggest that the Bauschinger effect arises because the flow stress of the composite is reduced when pre-straining is performed in tension and is raised when performed in compression. They also believe that other mechanisms such as differences in the dislocation configurations that may form as a result of pre-straining in tension or compression are not likely to contribute significantly to the Bauschinger effect. However, Withers et al. and Warner et al. suggest that relaxation processes such as diffusion and plastic flow in the aluminium matrix may contribute to the Bauschinger effect. This paper describes the results of a preliminary study of the Bauschinger effect in particulate Al[sub 2]O[sub 3]/Al composites, and compares their behavior to some SiC/Al composites.

  4. In-situ deformation studies of an aluminum metal-matrix composite in a scanning electron microscope

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Tensile specimens made of a metal-matrix composite (cast and extruded aluminum alloy-based matrix reinforced with Al2O3 particulate) were tested in situ in a scanning electron microscope equipped with a deformation stage, to directly monitor the crack propagation phenomenon. The in situ SEM observations revealed the presence of microcracks both ahead of and near the crack-tip region. The microcracks were primarily associated with cracks in the alumina particles. The results suggest that a region of intense deformation exists ahead of the crack and corresponds to the region of microcracking. As the crack progresses, a region of plastically deformed material and associated microcracks remains in the wake of the crack.

  5. Growth of silicon particles in an aluminum matrix

    NASA Astrophysics Data System (ADS)

    Rhines, F. N.; Aballe, M.

    1986-12-01

    The growth of silicon particles in cast aluminum-silicon alloys, during isothermal heat treatment, has been studied three-dimensionally with the aid of the global parameters of quantitative microscopy and with the Coulter Counter. The measured particle volume distribution can be represented as being log-normal, its geometric standard deviation of the distribution maintaining a constant value throughout isothermal growth. Increase in the average particle volume is in direct proportion to time. Its rate is an Arrhenius function of temperature, with an activation energy of about 80 kilo-calories per mol. The growth rate is the same in all alloys from 4 to 12 pct of silicon, showing that it is independent of particle spacing and, therefore, not controlled by long-range diffusion. This is indicated also by the high activation energy. In its mechanism, the growth of silicon particles is analogous, in broad outline, to steady state grain growth in a polycrystalline aggregate. Interfacial tension provides the energy, which is expended in decrease of surface area as growth proceeds. The rate depends jointly upon the mobility of the interface and upon a microstructural rate constant. The latter is related to the geometric standard deviation of the volume distribution and may be expressed in terms of the global parameter ratio M vSv/Nv. The growth process has been analyzed as a system.

  6. Radiofluorination using aluminum-fluoride (Al18F)

    PubMed Central

    2013-01-01

    Targeted agents are increasingly used for treating cancer and other diseases, but patients may need to be carefully selected to maximize the potential for therapeutic benefit. One way to select patients is to bind an imaging radionuclide to a targeting agent of interest, so that its uptake in specific sites of disease can be visualized by positron-emission tomography (PET) or single-photon emission computed tomography. 18F is the most commonly used radionuclide for PET imaging. Its half-life of approximately 2 h is suited for same-day imaging of many compounds that clear quickly from the body to allow visualization of uptake in the intended target. A significant impediment to its use, however, is the challenging coupling of 18F to a carbon atom of the targeting agent. Because fluorine binds to aluminum, we developed a procedure where the Al18F complex could be captured by a chelate, thereby greatly simplifying the way that imaging agents can be fluorinated for PET imaging. This article reviews our experience with this technology. PMID:23651690

  7. Radiofluorination using aluminum-fluoride (Al18F).

    PubMed

    McBride, William J; Sharkey, Robert M; Goldenberg, David M

    2013-01-01

    Targeted agents are increasingly used for treating cancer and other diseases, but patients may need to be carefully selected to maximize the potential for therapeutic benefit. One way to select patients is to bind an imaging radionuclide to a targeting agent of interest, so that its uptake in specific sites of disease can be visualized by positron-emission tomography (PET) or single-photon emission computed tomography.18F is the most commonly used radionuclide for PET imaging. Its half-life of approximately 2 h is suited for same-day imaging of many compounds that clear quickly from the body to allow visualization of uptake in the intended target. A significant impediment to its use, however, is the challenging coupling of 18F to a carbon atom of the targeting agent. Because fluorine binds to aluminum, we developed a procedure where the Al18F complex could be captured by a chelate, thereby greatly simplifying the way that imaging agents can be fluorinated for PET imaging. This article reviews our experience with this technology. PMID:23651690

  8. The Influence of Al4C3 Nanoparticles on the Physical and Mechanical Properties of Metal Matrix Composites at High Temperatures

    NASA Astrophysics Data System (ADS)

    Vorozhtsov, S.; Kolarik, V.; Promakhov, V.; Zhukov, I.; Vorozhtsov, A.; Kuchenreuther-Hummel, V.

    2016-05-01

    Metal matrix composites (MMC) based on aluminum and reinforced with nonmetallic particles are of great practical interest due to their potentially high physico-mechanical properties. In this work, Al-Al4C3 composites were obtained by a hot-compacting method. Introduction of nanodiamonds produced by detonation to the Al powder in an amount of 10 wt.% led to the formation of ~15 wt.% of aluminum carbide during hot compacting. It was found that composite materials with the diamond content of 10 wt.% in the initial powder mix have an average microhardness of 1550 MPa, whilst the similarly compacted aluminum powder without reinforcing particles shows a hardness of 750 MPa. The mechanical properties of an Al-Al4C3 MMC at elevated test temperatures exceeded those of commercial casting aluminum alloys such as A356.

  9. Novel Aluminum (Al)-Carbon Nanotube (CNT) Open-Cell Foams

    NASA Astrophysics Data System (ADS)

    Morsi, K.; Krommenhoek, Max; Shamma, Mohamed

    2016-06-01

    This paper presents for the first time the processing of aluminum (Al)-carbon nanotube (CNT) open-cell foams. Al-2wt pct CNT and Al foams were successfully produced using a spark plasma sintering and dissolution process. Al-CNT foams with porosity levels of ~78 pct were produced. The mechanical response of the open-cell foams reveals initial evidence of enhanced damage tolerance of Al-CNT foams over Al foams produced in this study.

  10. Fabrication of carbon nanofiber-reinforced aluminum matrix composites assisted by aluminum coating formed on nanofiber surface by in situ chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Ogawa, Fumio; Masuda, Chitoshi

    2015-01-01

    The van der Waals agglomeration of carbon nanofibers (CNFs) and the weight difference and poor wettability between CNFs and aluminum hinder the fabrication of dense CNF-reinforced aluminum matrix composites with superior properties. In this study, to improve this situation, CNFs were coated with aluminum by a simple and low-cost in situ chemical vapor deposition (in situ CVD). Iodine was used to accelerate the transport of aluminum atoms. The coating layer formed by the in situ CVD was characterized using scanning electron microscopy, transmission electron microscopy, x-ray diffraction, Fourier transform-infrared spectroscopy, and x-ray photoelectron spectroscopy. The results confirmed that the CNFs were successfully coated with aluminum. The composites were fabricated to investigate the effect of the aluminum coating formed on the CNFs. The dispersion of CNFs, density, Vickers micro-hardness and thermal conductivity of the composites fabricated by powder metallurgy were improved. Pressure-less infiltration experiments were conducted to fabricate composites by casting. The results demonstrated that the wettability and infiltration were dramatically improved by the aluminum coating layer on CNFs. The aluminum coating formed by the in situ CVD technique was proved to be effective for the fabrication of CNF-reinforced aluminum matrix composites.

  11. Particle denuded zones in alumina reinforced aluminum matrix composite weldments

    SciTech Connect

    Chidambaram, A.; Bhole, S.D.

    1996-08-01

    The Welding Institute of Canada (WIC), Ontario, has been studying the weldability of different DURALCAN MMC`s. Research on alumina reinforced (20 vol.%) 6061 Al alloy GTA welds showed satisfactory tensile and yield strengths (0.2% Proof Stress) but the welds failed to pass the bend test requirements with fracture taking place in the relatively brittle heat affected zone (HAZ). Further, the welds were characterized by a region which was devoid of reinforcement particles adjacent to the fusion lines. The present study was undertaken to try and explain the formation of this particle denuded zone (PDZ) at the fusion lines.

  12. Inertia-friction welding of a particulate-reinforced aluminum-matrix composite

    NASA Astrophysics Data System (ADS)

    Cola, M. J.; Baeslack, W. A., III; Altshuller, B.; Sjostrom, T.

    Inertia-friction welds were produced between an aluminum-matrix composite tube and a monolithic aluminum alloy bar. The effects of flywheel speed and axial pressure, and the effect of the flywheel speed/axial pressure interaction for a tube-to-bar joint geometry were statistically evaluated. Welds were evaluated with light and scanning-electron microscopy, tensile tested, and measured for hardness. Light microscopy of the interface region of selected inertia-friction welds were sound and free of discontinuities. The tensile strength of the inertia-friction welds was 82 percent of the aluminum-composite base material. Failures were at, or near the weld interface. Fractography of failed tensile specimen fracture surfaces revealed a varying topography and mixed-mode fracture morphology.

  13. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    PubMed

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. PMID:23177792

  14. Interfacial Reactions at Elevated Temperatures in New Low-Cost AL/SiC Metal Matrix Composite

    SciTech Connect

    Grant, Glenn J.; Mccready, David E.; Herling, Darrell R.; Smith, M. T.

    2001-08-21

    The mechanical properties of Metal Matrix Composites (MMCs) are strongly affected by the quality of the bond between the matrix and the reinforcing particle. In aluminum MMCs reinforced with SiC particles, the particle/matrix interface can be degraded at high temperature by the formation of aluminum carbide and aluminum/magnesium oxides. The temperature that these reactions occur at is an important process limit during melting, casting, and eventual product recycling. Recently, lower cost Al/SiC MMCs have become available that utilize less well-graded particulate and a unique rapid-mixing technique. However, as a result of the relaxed control on the particle size fraction, a significantly larger percentage of the particulate is found in the finer size ranges. This leads to an increase in the interface area between the SiC particles and the aluminum melt, and raises the possibility that detrimental aluminum carbide and oxide reactions could occur at lower temperatures, or lower time-at-temperature, than in current commercial products. In this study, we quantify by conventional, and in-situ liquid metal XRD, the time-temperature relationship for interfacial carbide/oxide formation, and compare commercially available MMC materials to MMC material produced from less well-graded SiC particulate.

  15. Molecular characterization of Atlas 66 derived wheat near-isogenic lines contrasting in Aluminum (Al) tolerance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity is the major limiting factors for wheat growth in acidic soils. Genetic improvement of Al tolerance is one of the most cost-effective solutions to improve wheat productivity. The objective of this study was to identify DNA markers associated with the Al-tolerance in wheat usin...

  16. First principles predictions of intrinsic defects in aluminum arsenide, AlAs : numerical supplement.

    SciTech Connect

    Schultz, Peter Andrew

    2012-04-01

    This Report presents numerical tables summarizing properties of intrinsic defects in aluminum arsenide, AlAs, as computed by density functional theory. This Report serves as a numerical supplement to the results published in: P.A. Schultz, 'First principles predictions of intrinsic defects in Aluminum Arsenide, AlAs', Materials Research Society Symposia Proceedings 1370 (2011; SAND2011-2436C), and intended for use as reference tables for a defect physics package in device models.

  17. Effect of microstructure and notch root radius on fracture toughness of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1989-01-01

    Recent results on the effects of matrix aging condition (matrix temper) and notch root radius on the measured fracture toughness of a SiC particulate reinforced aluminum alloy are reviewed. Stress intensity factors at catastrophic fracture were obtained for both underaged and overaged composites reveal. The linear relation found between apparent fracture toughness and the square root of the notch root radius implies a linear dependence of the crack opening displacement on the notch root radius. The results suggest a strain controlled fracture process, and indicate that there are differences in the fracture micromechanisms of the two aging conditions.

  18. Mueller Matrix of Specular Reflection Using an Aluminum Grating Surface with Oxide Nanofilm.

    PubMed

    Qiu, Jun; Ran, Dongfang; Liu, Linhua; Hsu, Pei-Feng

    2016-06-01

    The accurate nondestructive and real-time determination of the critical dimensions of oxide nanofilms on periodic nanostructures has potential applications in nanofabrication techniques. Mueller ellipsometry is fast, accurate, nondestructive, and can be used in the ambient air. This study used the elements of a Mueller matrix of specular reflection, which is based on a Mueller ellipsometry method, to evaluate the thickness of an oxide nanofilm on an aluminum grating surface. By using non-traditional rigorous coupled-wave analysis (RCWA), we decomposed the Mueller matrix to obtain the relationship between the evaluated polarization properties of reflected light and the dimensions of oxide nanofilms on aluminum grating surfaces. We also quantitatively analyzed the Mueller matrix elements' variation due to the thicknesses of top, sidewall, and bottom oxides. We consider these oxide films are naturally formed and of nonuniform thickness on grating structures. The results show that the elements of Mueller matrix shift with the increasing of the uniform thickness of oxide at a fixed wavelength. Moreover, as oxide nanofilms on grating structures are nonuniform, the impact of the thickness of side wall oxide on the Mueller matrix elements is more obvious than that of top and bottom oxides at the relative larger incidence wavelength range. The finding of this work may facilitate the nondestructive and real-time measurement of the thickness of oxide nanofilms on metal gratings where the metal is easily oxidized. PMID:27129364

  19. Precipitation during infiltration of A201 aluminum alloy into Al-Fe-V-Si preform

    SciTech Connect

    Yang, C.C.; Chen, Y.C.; Chang, E.

    1996-04-01

    The newly developed Al-Fe-V-Si aluminum alloy, produced by melt spinning into ribbons, comminution of ribbon to particles, and then consolidation of particles by extrusion and forging, is being considered for high temperature applications due to the material`s characteristics of high elevated temperature strength, low density, good toughness and thermal stability. In order to extend the near-net shaping capability of the material, the authors have proposed a new process that Al-Fe-V-Si aluminum alloy particles can be consolidated by casting, in which the liquid aluminum alloy was infiltrated around the Al-Fe-V-Si particles to form a FVS1212/A201 composite material. Preliminary study of the Al-Fe-V-Si particle reinforced A201 aluminum alloy composite demonstrated that the compression strength at 300 C can be twice as high as A201 aluminum alloy. This work constitutes a continuation of the previous efforts to understand the microstructural evolution sequences, particularly the precipitation events during infiltration of the liquid aluminum into Al-Fe-V-Si preform.

  20. Aluminum(III) speciation with acetate and oxalate. A potentiometric and sup 27 Al NMR study

    SciTech Connect

    Thomas, F.; Rouiller, J.; Genevrier, F.; Boudot, D. ); Masion, A.; Bottero, J.Y. )

    1991-09-01

    Aluminum (III) hydrolysis and precipitation in the presence of acetic acid and oxalic acid have been studied by combining potentiometric titration and liquid-state {sup 27}Al NMR. The main aluminum species have thus been identified and quantified: unreacted hydrolyzed, complexed monomers, and the Al{sub 13} tridecamer. A solid species appeared when precipitation occurred and was quantified by difference with the other species. The quantitative evolution of these species was followed for pH values up to 5. Acetate forms weak complexes with aluminum. The precipitated phase was hypothesized to be aggregated Al{sub 13}. Oxalate forms strong multiligand complexes to form Al{sub 13} requires higher hydroxyl content. High oxalate contents (L/M > 1) inhibit tridecamer formation and precipitation occurs only at high pH values. With oxalate the precipitated phase seems to be devoid of Al{sub 13} and of a more condensed nature than it is with acetate.

  1. Mechanical Properties of Aluminum Matrix Composite Reinforced by Carbothermally Reduced of Fly Ash

    NASA Astrophysics Data System (ADS)

    Jamasri, Wildan, M. W.; Sulardjaka, Kusnanto

    2011-01-01

    The addition of fly ash into aluminum as reinforcement can potentially reduce the production cost and density of aluminum. However, mechanical properties of aluminum matrix composite reinforced by fly ash (MMC ALFA) have some limitations due to the characteristic of fly ash. In this study, a carbothermal reduction process of fly ash and activated carbon powder with particle size <32 μm was performed prior to produce MMC ALFA. The process was carried out in a furnace at 1300° C in vacuum condition under argon flow. Synthesis product was analyzed by XRD with Cu-Kα radiation. From XRD analysis, it shows that the synthesis process can produce SiC powder. The synthesis product was subsequently used as reinforcement particle. Aluminum powder was mixed with 5, 10 and 15% of the synthesized powder, and then uni-axially compacted at pressure of 300 MPa. The compacted product was sintered for 2 hours in argon atmosphere at temperature variation of 550 and 600° C. Flexural strength, hardness and density of MMC ALFA's product were respectively evaluated using a four point bending test method based on ASTM C1161 standard, Brinell hardness scale and Archimedes method. The result of this study shows that the increase of weight of reinforcement can significantly increase the hardness and flexural strength of MMCs. The highest hardness and flexural strength of the MMC product are 300 kg/mm2 and 107.5 MPa, respectively.

  2. Mechanical Properties of Aluminum Matrix Composite Reinforced by Carbothermally Reduced of Fly Ash

    SciTech Connect

    Jamasri; Wildan, M. W.; Sulardjaka; Kusnanto

    2011-01-17

    The addition of fly ash into aluminum as reinforcement can potentially reduce the production cost and density of aluminum. However, mechanical properties of aluminum matrix composite reinforced by fly ash (MMC ALFA) have some limitations due to the characteristic of fly ash. In this study, a carbothermal reduction process of fly ash and activated carbon powder with particle size <32 {mu}m was performed prior to produce MMC ALFA.The process was carried out in a furnace at 1300 deg. C in vacuum condition under argon flow. Synthesis product was analyzed by XRD with Cu-K{sub {alpha}} radiation. From XRD analysis, it shows that the synthesis process can produce SiC powder. The synthesis product was subsequently used as reinforcement particle. Aluminum powder was mixed with 5, 10 and 15% of the synthesized powder, and then uni-axially compacted at pressure of 300 MPa. The compacted product was sintered for 2 hours in argon atmosphere at temperature variation of 550 and 600 deg. C. Flexural strength, hardness and density of MMC ALFA's product were respectively evaluated using a four point bending test method based on ASTM C1161 standard, Brinell hardness scale and Archimedes method. The result of this study shows that the increase of weight of reinforcement can significantly increase the hardness and flexural strength of MMCs. The highest hardness and flexural strength of the MMC product are 300 kg/mm{sup 2} and 107.5 MPa, respectively.

  3. High temperature dynamic modulus and damping of aluminum and titanium matrix composites

    NASA Technical Reports Server (NTRS)

    Dicarlo, J. A.; Maisel, J. E.

    1979-01-01

    Dynamic modulus and damping capacity property data were measured from 20 to over 500 C for unidirectional B/Al (1100), B/Al (6061), B/SiC/Al (6061), Al2O3/Al, SiC/Ti-6Al-4V, and SiC/Ti composites. The measurements were made under vacuum by the forced vibration of composite bars at free-free flexural resonance near 2000 Hz and at amplitudes below 0.000001. Whereas little variation was observed in the dynamic moduli of specimens with approximately the same fiber content (50 percent), the damping of B/Al composites was found at all temperatures to be significantly greater than the damping of the Al2O3/Al and SiC/Ti composites. For those few situations where slight deviations from theory were observed, the dynamic data were examined for information concerning microstructural changes induced by composite fabrication and thermal treatment. The 270 C damping peak observed in B/Al (6061) composites after heat treatment above 460 C appears to be the result of a change in the 6061 aluminum alloy microstructure induced by interaction with the boron fibers. The growth characteristics of the damping peak suggest its possible value for monitoring fiber strength degration caused by excess thermal treatment during B/Al (6061) fabrication and use.

  4. Characterization of Al30 in commercial poly-aluminum chlorohydrate by solid-state (27)Al NMR spectroscopy.

    PubMed

    Phillips, Brian L; Vaughn, John S; Smart, Scott; Pan, Long

    2016-08-15

    Investigation of commercially produced hydrolysis salts of aluminum by solid-state (27)Al NMR spectroscopy and size-exclusion chromatography (SEC) reveals well-defined and distinct Al environments that can be related to physicochemical properties. (27)Al MAS and MQ-MAS NMR spectroscopic data show that the local structure of the solids is dominated by moieties that closely resemble the Al30 polyoxocation (Al30O8(OH)56(H2O)26(18+)), accounting for 72-85% of the total Al. These Al30-like clusters elute as several size fractions by SEC. Comparison of the SEC and NMR results indicates that the Al30-like clusters includes intact isolated clusters, moieties of larger polymers or aggregates, and possibly fragments resembling δ-Al13 Keggin clusters. The coagulation efficacy of the solids appears to correlate best with the abundance of intact Al30-like clusters and of smaller species available to promote condensation reactions. PMID:27232539

  5. Friction Stir Welding of SiC/Aluminum Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    1999-01-01

    Friction Stir Welding (FSW) is a new solid state process for joining metals by plasticizing and consolidating materials around the bond line using thermal energy producing from frictional forces. A feasibility study for FSW of Metal Matrix Composites (MMC) was investigated using aluminum 6092 alloy reinforced with 17% SiC particulates. FSW process consists of a special rotating pin tool that is positioned to plunge into the MMC surface at the bond line. As the tool rotates and move forward along the bond line, the material at the bond line is heated up and forced to flow around the rotating tip to consolidate on the tip's backside to form a solid state joint. FSW has the potential for producing sound welds with MMC because the processing temperature occurs well below the melting point of the metal matrix; thereby eliminating the reinforcement-to-matrix solidification defects, reducing the undesirable chemical reactions and porosity problems.

  6. Consolidation of Carbon Nanotube Reinforced Aluminum Matrix Composites by High-Pressure Torsion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Joo, Soo-Hyun; Kim, Hyoung Seop

    2014-08-01

    Al-3 vol pct carbon nanotube (CNT) composites are fabricated by consolidation through high-pressure torsion (HPT) at room temperature. The densification behavior, microstructural evolution, and mechanical properties of Al/CNT composites are studied. The results show that density and microstructural homogeneity increase with increasing number of revolutions under a high pressure of 6 GPa. Substantial grain refinement is achieved after 10 turns of HPT with an average grain thickness of ~38 nm perpendicular to the compression axis of HPT. The Al/CNT composite shows a considerable increase in hardness and strength compared to the Al matrix. The strengthening mechanisms of the Al/CNT composite are found to be (i) grain refinement of Al matrix and (ii) Orowan looping. Raman spectroscopy and high-resolution transmission electron microscopy reveal that the structure of most of CNTs is changed during processing through mechanical milling and HPT.

  7. Residual stresses in continuous graphite fiber Al metal matrix composites

    NASA Technical Reports Server (NTRS)

    Park, Hun Sub; Zong, Gui Sheng; Marcus, Harris L.

    1988-01-01

    The residual stresses in graphite fiber reinforced aluminum (Gr/Al) composites with various thermal histories are measured using X-ray diffraction (XRD) methods. The XRD stress analysis is based on the determination of lattice strains by precise measurements of the interplanar spacings in different directions of the sample. The sample is a plate consisting of two-ply P 100 Gr/Al 6061 precursor wires and Al 6061 overlayers. Prior to XRD measurement, the 6061 overlayers are electrochemically removed. In order to calibrate the relationship between stress magnitude and lattice spacing shift, samples of Al 6061 are loaded at varying stress levels in a three-point bend fixture, while the stresses are simultaneously determined by XRD and surface-attached strain gages. The stresses determined by XRD closely match those determined by the strain gages. Using these calibrations, the longitudinal residual stresses of P 100 Gr/Al 6061 composites are measured for various heat treatments, and the results are presented.

  8. Development of an electronic device quality aluminum antimonide (AlSb) semiconductor for solar cell applications

    SciTech Connect

    Sherohman, John W; Yee, Jick Hong; Combs, III, Arthur W

    2014-11-11

    Electronic device quality Aluminum Antimonide (AlSb)-based single crystals produced by controlled atmospheric annealing are utilized in various configurations for solar cell applications. Like that of a GaAs-based solar cell devices, the AlSb-based solar cell devices as disclosed herein provides direct conversion of solar energy to electrical power.

  9. Morphology Control for Al2O3 Inclusion Without Ca Treatment in High-Aluminum Steel

    NASA Astrophysics Data System (ADS)

    He, Shengping; Chen, Gujun; Guo, Yintao; Shen, Boyi; Wang, Qian

    2015-04-01

    Nozzle blockage is a major problem during continuous casting of Al-containing steel. Herein, we analyzed the thermodynamic equilibrium behavior between aluminum and oxygen in steel at 1873 K (1600 °C) and demonstrated that, the dissolved [O] initially decreases with increasing the dissolved [Al] until approximately 0.1 wt pct [Al], and after that, the dissolved [O] increases with dissolved [Al]. Thus, for high-aluminum steel with 1.0 wt pct dissolved [Al], the precipitation of Al2O3 inclusion can be avoided during cooling from deoxidation temperature to the liquidus temperature, if the actual dissolved [O] can be kept from increasing when the dissolved [Al] further increases from 0.1 to 1.0 wt pct. Hence, a method of inclusion control for high-aluminum steel without traditional Ca treatment technology was proposed based on the thermodynamic analysis. Industrial tests confirmed that low-melting point Ca-aluminate inclusions were observed typically through a slag washing with SiO2-minimized high-basicity slag during tapping, accompanied by two-step Al-adding process for production of high-aluminum steel. Moreover, there was no nozzle clogging occurred for five heats of continuous casting.

  10. The effect of grain size on aluminum anodes for Al-air batteries in alkaline electrolytes

    NASA Astrophysics Data System (ADS)

    Fan, Liang; Lu, Huimin

    2015-06-01

    Aluminum is an ideal material for metallic fuel cells. In this research, different grain sizes of aluminum anodes are prepared by equal channel angular pressing (ECAP) at room temperature. Microstructure of the anodes is examined by electron backscatter diffraction (EBSD) in scanning electron microscope (SEM). Hydrogen corrosion rates of the Al anodes in 4 mol L-1 NaOH are determined by hydrogen collection method. The electrochemical properties of the aluminum anodes are investigated in the same electrolyte using electrochemical impedance spectroscopy (EIS) and polarization curves. Battery performance is also tested by constant current discharge at different current densities. Results confirm that the electrochemical properties of the aluminum anodes are related to grain size. Finer grain size anode restrains hydrogen evolution, improves electrochemical activity and increases anodic utilization rate. The proposed method is shown to effectively improve the performance of Al-air batteries.

  11. Wetting and Reaction Characteristics of Al2O3/SiC Composite Refractories By Molten Aluminum and Aluminum Alloy

    SciTech Connect

    Hemrick, James Gordon; Xu, Jing; Peters, Klaus-Markus; Liu, Xingbo; Barbero, Ever J

    2007-01-01

    The reactive wetting behavior in molten aluminum (Al) and Al alloy was investigated for alumina-silicon carbide composite refractory materials using an optimized sessile drop method at 900oC in a purified Ar-4% H2 atmosphere. The time dependent behavior of the contact angle and drop geometry was monitored and the wetting kinetics were determined. The initial contact angle between the liquid Al/Al alloy and the refractory substrates was found to be greater than 90 and to gradually decrease with time. For two of the materials, it was found that the contact angles decreased to and angle less than 90 by the end of the two-hour test. For the third material, the contact angle was still greater than 90 at the conclusion of the two-hour test. The difference in wetting properties among the three types of refractories is attributed to their microstructural and compositional variations. The effect of magnesium in the molten Al alloy drops on the wetting kinetics and the reaction with the refractory substrates are also discussed. The results obtained provide important understanding of the wetting and corrosion mechanisms of alumina and silicon carbide materials in contact with molten aluminum.

  12. Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2009-01-01

    In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

  13. Microstructure and Crystallographic Texture Variations in the Friction-Stir-Welded Al-Al2O3-B4C Metal Matrix Composite Produced by Accumulative Roll Bonding

    NASA Astrophysics Data System (ADS)

    Mohammadnezhad, Mahyar; Shamanian, Morteza; Zabolian, Azam; Taheri, Mahshid; Javaheri, Vahid; Navidpour, Amir Hossein; Nezakat, Majid; Szpunar, Jerzy A.

    2015-12-01

    In this research, ultrafine-grained sheets of aluminum matrix composite (Al-Al2O3-B4C) were produced by accumulative roll bonding ARB technique. As-received, ultrafine-grained aluminum composite sheets were joined by friction-stir welding. The microstructure, crystallographic texture, and Vickers hardness in the weld zones were investigated. Electron backscattered diffraction results revealed occurrence of dynamic recrystallization and demonstrated existence of different grain orientations within the weld nugget. Produced composite plates illustrated rotated cubic texture. Moreover, in the nugget, a well-recrystallized grain structure having characteristic strong shear texture component finally developed. However, the texture result in the heat-affected zone illustrated rotated cubic and Goss components that related to the effect of heat input. Friction-stir welding refined the grain size in the weld zone. The hardness also improved with the peak hardness being observed towards the advancing stir welding side.

  14. On Poisson's ratio for metal matrix composite laminates. [aluminum boron composites

    NASA Technical Reports Server (NTRS)

    Herakovich, C. T.; Shuart, M. J.

    1978-01-01

    The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.

  15. Wear products that form during tribological tests of aluminum-matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kalashnikov, I. E.; Bolotova, L. K.; Kobeleva, L. I.; Bykov, P. A.; Kolmakov, A. G.

    2015-04-01

    The wear products and the friction surfaces of the composite materials fabricated by reactive casting after the addition of commercial-purity aluminum AD1, titanium and nickel powders, and nanosized modifiers to a matrix melt are studied. The dispersity and the chemical composition of the wear products that form an intermediate layer between the contacting surfaces are analyzed, and the dominating wear mechanisms under experimental tribological loading conditions are determined. It is shown that the formation of such a disperse intermediate layer during lubricant-free friction of the synthesized composite materials decreases the temperature in the tribological contact and ensures a transition from weak to intense wear at higher critical loads.

  16. Pressureless Reaction Sintering of AlON using Aluminum Orthophosphate as a Transient Liquid Phase

    SciTech Connect

    Michael Bakas; Henry Chu

    2009-01-01

    Use of aluminum oxynitride (AlON) in transparent armor systems has been difficult due to the expense and limitations of the processing methods currently necessary to achieve transparency. Development of a pressureless processing method based on direct reaction sintering of alumina and aluminum nitride powders would reduce costs and provide a more flexible and practical manufacturing method. It may be possible to develop such a processing method using liquid phase sintering; as long as the liquid phase does not remain in the final sample. AlPO4 forms a liquid phase with Al2O3 and AlN at the temperatures required to sinter AlON, and slowly decomposes into P2O5 and alumina. Therefore, it was investigated as a possible transient liquid phase for reaction-sintered AlON. Small compacts of alumina and aluminum nitride with up to of 15wt% AlPO4 additive were pressed and sintered. It was found that AlPO4 formed the requisite transient liquid phase, and it was possible to adjust the process to produce AlON samples with good transmission and densities of 3.66-3.67 g/cc. XRD confirmed the samples formed were AlON, with no trace of any remaining phosphate phases or excess alumina or aluminum nitride. Based on the results, it was concluded that AlPO4 could be utilized as a transient liquid phase to improve the density and transmission of AlON produced by pressureless reaction sintering.

  17. Hybrid aluminum and indium conducting filaments for nonpolar resistive switching of Al/AlOx/indium tin oxide flexible device

    NASA Astrophysics Data System (ADS)

    Yuan, Fang; Wang, Jer-Chyi; Zhang, Zhigang; Ye, Yu-Ren; Pan, Liyang; Xu, Jun; Lai, Chao-Sung

    2014-02-01

    The nonpolar resistive switching characteristics of an Al/AlOx/indium tin oxide (ITO) device on a plastic flexible substrate are investigated. By analyzing the electron diffraction spectroscopy results and thermal coefficient of resistivity, it is discovered that the formation of aluminum and indium conducting filaments in AlOx film strongly depends on the polarity of the applied voltage. The metal ions arising from the Al and ITO electrodes respectively govern the resistive switching in corresponding operation polarity. After 104 times of mechanical bending, the device can perform satisfactorily in terms of resistance distribution, read sequence of high and low resistive states, and thermal retention properties.

  18. Effect of fiber diameter and matrix alloys on impact-resistant boron/aluminum composites

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.; Signorelli, R. A.

    1976-01-01

    Efforts to improve the impact resistance of B/Al are reviewed and analyzed. Nonstandard thin-sheet charpy and Izod impact tests and standard full-size Charpy impact tests were conducted on composites containing unidirectional 0.10mm, 0.14mm, and 0.20mm diameter boron fibers in 1100, 2024, 5052, and 6061 Al matrices. Impact failure modes of B/Al are proposed in an attempt to describe the mechanisms involved and to provide insight for maximizing impact resistance. The impact strength of B/Al was significantly increased by proper selection of materials and processing. The use of a ductile matrix and large diameter boron fibers gave the highest impact strengths. This combination resulted in improved energy absorption through matrix shear deformation and multiple fiber breakage.

  19. Method for embedding optical fibers in an aluminum matrix by ultrasonic consolidation

    NASA Astrophysics Data System (ADS)

    Yen Kong, Choon; Soar, Rupert

    2005-10-01

    The overall aim of the research, part of which is outlined in this paper, was to utilize the ultrasonic consolidation (UC) process for the fabrication of smart metal structures, capable of measuring an external stimulus and responding to this stimulus by adapting its structure accordingly through embedding both active and passive functional elements. This paper presents a fundamental study of embedding methods for the fabrication of optical fibers embedded within aluminum structures. The methods considered in this paper produced embedded optical fiber specimens in which large amounts of plastic flow were observed within the matrix. The matrix material deformed around the fibers, resulting in fully embedded optical fibers capable of transmitting a bright light source and without damaging the fibers. Based on light responses, a general process window was drawn to show the range at which optical fibers can be embedded within aluminum structures using the UC process. The outcomes lay down initial investigative principles for the further development of the technology for embedding or cladding of optical fiber sensors, such as fiber Bragg grating devices, within or on metal structures: for example, the cladding of large free-form metal structures or smart “skinned” metal foam or metal honeycomb structures.

  20. Jet Electrochemical Machining of Particle Reinforced Aluminum Matrix Composites with Different Neutral Electrolytes

    NASA Astrophysics Data System (ADS)

    Hackert-Oschätzchen, M.; Lehnert, N.; Martin, A.; Schubert, A.

    2016-03-01

    Conventional mechanical machining of particle reinforced aluminum matrix composites (AMCs) is challenging because the hard ceramic particles in the soft aluminum matrix lead to an increased tool wear. Furthermore, the mechanical and thermal impact during conventional machining affects the microstructure of the AMCs. Electrochemical machining (ECM) is an alternative method to machine AMCs. Based on anodic dissolution, ECM has a slight influence on the work piece material structure and is independent of material strength and hardness. So the microstructure of the work piece remains unaffected. One method of ECM is electrochemical machining with continuous electrolytic free jet (Jet-ECM). Hereby the electrochemical removal is localized by the geometry of the electrolyte jet. By moving the electrolyte jet micro-structures and microgeometries can be generated quickly and flexibly in metallic parts [1]. Another advantage of Jet-ECM is the low consumption of electrolyte which allows an easy and inexpensive change of electrolyte for investigations with different types of electrolyte. In this study AMCs reinforced with different amounts of SiC-particles are machined with two pH-neutral electrolytes using Jet-ECM. The results provide information about the suitability of the selected electrolytes for the machining of AMCs. In addition, the influence of the particle content on the electrochemical removal result will be evaluated.

  1. The influence of microstructure on the tensile behavior of an aluminum metal matrix composite

    NASA Technical Reports Server (NTRS)

    Birt, Michael J.; Johnson, W. Steven

    1990-01-01

    The relationship between tensile properties and microstructure of a powder metallurgy aluminum alloy, 2009 was examined. The alloy was investigated both unreinforced and reinforced with 15 v/o SiC whiskers or 15 v/o SiC particulate to form a discontinuous metal matrix composite (MMC). The materials were investigated in the as-fabricated condition and in three different hot-rolled sheet thicknesses of 6.35, 3.18, and 1.8 mm. Image analysis was used to characterize the morphology of the reinforcements and their distributions within the matrix alloy. Fractographic examinations revealed that failure was associated with the presence of microstructural inhomogeneities which were related to both the matrix alloy and to the reinforcement. The results from these observations together with the matrix tensile data were used to predict the strengths and moduli of the MMC's using relatively simple models. The whisker MMC could be modeled as a short fiber composite and an attempt was made to model the particulate MMC as a dispersion/dislocation hardened alloy.

  2. Investigation of Thermo-Mechanical Fatigue Characteristics for Cast Aluminum (AL319-T7)

    NASA Astrophysics Data System (ADS)

    Miller, Luke W.

    In today's transient economy, the demand for new alternative technologies is increasing. Vehicle fuel economy has become the most important phrase in the automotive industry. The ability to achieve optimal fuel economy has many trade-offs. In terms of engine components, this trade-off comes in the form of component reliability. In the past, most engine components were constructed of cast iron. Currently many cast iron components have been replaced by aluminum components to reduce part weight. In parallel with the use of light weight components, higher thermal loadings have been applied to engine components due to the increasing use of fuel saving technologies. Current aluminum reliability concerns have led to a thermal mechanical fatigue (TMF) investigation of the aluminum casting alloy, AL319-T7. This thesis attempts to model TMF behaviour for an AL319-T7 cylinder head using a combined hardening material model, in which the effects of creep and oxidation have been neglected.

  3. Processing and properties of TiNi shape memory fiber-reinforced 6061 aluminum matrix composite made by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Mizuuchi, Kiyoshi; Inoue, Kanryu; Hamada, K.; Sugioka, M.; Itami, M.; Okanda, Y.; Kawahara, M.

    2000-08-01

    Aluminum alloy matrix composite reinforced by continuous TiNi shape memory allow (SMA) fiber was fabricated by Spark Plasma Sintering (SPS) process of A1 alloy powder with 20 vol. % of the TiNi SMA fiber, and its microstructure and mechanical properties were examined. The A1 alloy powder with the TiNi fiber was readily consolidated into composite at temperatures between 633K and 873K. The relative packing density of the composite fabricated increased with increasing sintering temperature. Reaction occurred at the boundary between A1 alloy matrix and TiNi fiber and the interfacial reaction is considered to consist of three intermetallic phases, Ni3Ti (next to TiNI), Ni2Ti and Al3Ni (next to A1 matrix). The tensile yield stress of the composite deformed in tension at 373K was higher by about 40MPa than at 293K.

  4. Effect of angleplying and matrix enhancement on impact-resistant boron/aluminum composites

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.; Signorelli, R. A.

    1976-01-01

    Efforts to improve the impact resistance of B/Al are reviewed and analyzed. Tensile and dynamic modulus tests, thin sheet Charpy and Izod impact tests, and standard full size Charpy impact tests were conducted on 0.20 mm (8 mil) diameter-B/1100 Al matrix composites. Angleplies ranged from unidirectional to + or - 30 deg. The best compromise between reduced longitudinal properties and increased transverse properties was obtained with + or - 15 deg angleply. The pendulum impact strengths of improved B/Al were higher than that of notched titanium and appear to be enough to warrant consideration of B/Cl for application to fan blades in aircraft gas turbine engines.

  5. Aluminum incorporation efficiencies in A- and C-plane AlGaN grown by MOVPE

    NASA Astrophysics Data System (ADS)

    Dong-Yue, Han; Hui-Jie, Li; Gui-Juan, Zhao; Hong-Yuan, Wei; Shao-Yan, Yang; Lian-Shan, Wang

    2016-04-01

    The aluminum incorporation efficiencies in nonpolar A-plane and polar C-plane AlGaN films grown by metalorganic vapour phase epitaxy (MOVPE) are investigated. It is found that the aluminum content in A-plane AlGaN film is obviously higher than that in the C-plane sample when the growth temperature is above 1070 °C. The high aluminum incorporation efficiency is beneficial to fabricating deep ultraviolet optoelectronic devices. Moreover, the influences of the gas inlet ratio, the V/III ratio, and the chamber pressure on the aluminum content are studied. The results are important for growing the AlGaN films, especially nonpolar AlGaN epilayers. Project supported by the National Natural Science Foundation of China (Grant Nos. 61504128, 61504129, 61274041, and 11275228), the National Basic Research Program of China (Grant No. 2012CB619305), the National High Technology Research and Development Program of China (Grant Nos. 2014AA032603, 2014AA032609, and 2015AA010801), and the Guangdong Provincial Scientific and Technologic Planning Program, China (Grant No. 2014B010119002).

  6. Thermodynamic Assessment of the Aluminum Corner of the Al-Fe-Mn-Si System

    NASA Astrophysics Data System (ADS)

    Lacaze, Jacques; Eleno, Luiz; Sundman, Bo

    2010-09-01

    A new assessment of the aluminum corner of the quaternary Al-Fe-Mn-Si system has been made that extends beyond the COST-507 database. This assessment makes use of a recent, improved description of the ternary Al-Fe-Si system. In the present work, modeling of the Al-rich corner of the quaternary Al-Fe-Mn-Si system has been carried out by introducing Fe solubility into the so-called alpha-AlMnSi and beta-AlMnSi phases of the Al-Mn-Si system. A critical review of the data available on the quaternary system is presented and used for the extension of the description of these ternary phases into the quaternary Al-Fe-Mn-Si.

  7. Reactive Atmospheric Plasma Spraying of AlN Coatings: Influence of Aluminum Feedstock Particle Size

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro

    2011-03-01

    Feedstock powder characteristics (size distribution, morphology, shape, specific mass, and injection rate) are considered to be one of the key factors in controlling plasma-sprayed coatings microstructure and properties. The influence of feedstock powder characteristics to control the reaction and coatings microstructure in reactive plasma spraying process (RPS) is still unclear. This study, investigated the influence of feedstock particle size in RPS of aluminum nitride (AlN) coatings, through plasma nitriding of aluminum (Al) feedstock powders. It was possible to fabricate AlN-based coatings through plasma nitriding of all kinds of Al powders in atmospheric plasma spray (APS) process. The nitriding ratio was improved with decreasing the particle size of feedstock powder, due to improving the nitriding reaction during flight. However, decreasing the particle size of feedstock powder suppressed the coatings thickness. Due to the loss of the powder during the injection, the excessive vaporization of fine Al particles and the completing nitriding reaction of some fine Al particles during flight. The feedstock particle size directly affects on the nitriding, melting, flowability, and the vaporization behaviors of Al powders during spraying. It concluded that using smaller particle size powders is useful for improving the nitriding ratio and not suitable for fabrication thick AlN coatings in reactive plasma spray process. To fabricate thick AlN coatings through RPS, enhancing the nitriding reaction of Al powders with large particle size during spraying is required.

  8. Effects of MgO Nano Particles on Microstructural and Mechanical Properties of Aluminum Matrix Composite prepared via Powder Metallurgy Route

    NASA Astrophysics Data System (ADS)

    Baghchesara, Mohammad Amin; Abdizadeh, Hossein; Baharvandi, Hamid Reza

    The objective of the present investigation was to evaluate the microstructural and mechanical properties of Al/nano MgO composite prepared via powder metallurgy method. Pure atomized aluminum powder with an average particle size of 1μm and MgO particulate with an average particle size between 60 to 80 nm were used. Composites containing 1.5, 2.5 and 5 percent of volume fraction of MgO were prepared by powder metallurgy method. The specimens were pressed by Cold Isostatic Press machine (CIP), subsequently were sintered at 575, 600 and 625°C. After sintering and preparing the samples, mechanical properties were measured. The results of microstructure, compression and hardness tests indicated that addition of MgO particulates to aluminum matrix composites improves the mechanical properties.

  9. A Comparison Between ECAP and Conventional Extrusion for Consolidation of Aluminum Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Haghighi, R. Derakhshandeh; Jahromi, S. A. Jenabali; Moresedgh, A.; Khorshid, M. Tabandeh

    2012-09-01

    In this study, two powder consolidation techniques, equal channel angular pressing (ECAP) and extrusion, were utilized to consolidate attritioned aluminum powder and Al-5 vol.% nano-Al2O3 composite powder. The effect of ECAP and extrusion on consolidation behavior of composite powder and mechanical properties of subsequent compacts are presented. It is found that three passes of ECAP in tube at 200 °C is capable of consolidating the composite to 99.29% of its theoretical density whereas after hot extrusion of the composite the density reached to 98.5% of its theoretical density. Moreover, extrusion needs higher temperature and pressing load in comparison to the ECAP method. Hardness measurements show 1.7 and 1.2 times higher microhardness for the consolidated composite and pure aluminum after ECAP comparing with the extruded ones, respectively. Microstructural investigations and compression tests demonstrate stronger bonds between the particles after three passes of ECAP than the extrusion. Furthermore, the samples after three passes of ECAP show better wear resistance than the extruded ones.

  10. Mechanical behavior of a continuous fiber reinforced aluminum matrix composite subjected to transverse and thermal loading

    NASA Technical Reports Server (NTRS)

    Jansson, S.; Leckie, F. A.

    1991-01-01

    The transverse properties of an aluminum alloy metal matrix composite reinforced by continuous alumina fibers were investigated. The composite is subjected to both mechanical and cyclic thermal loading. The results of an experimental program indicate that the shakedown concept of structural mechanics provides a means of describing the material behavior. When the loading conditions are within the shakedown region, the material finally responds in an elastic manner after initial plastic response, and for loading conditions outside the shakedown region, the material exhibits a rapid incremental plastic strain accumulation. The failure strain varies by an order of magnitude according to the operating conditions. Hence, for high mechanical and low thermal loading, the failure strains is small; for low mechanical and high thermal loading, the failure strain is large.

  11. Mechanical behavior and processing of aluminum metal-matrix composites. Final report, 1 Jan 89-31 Dec 91

    SciTech Connect

    Lavernia, E.J.; Mohamed, F.A.

    1992-02-21

    The objectives of the present three year research program were threefold. First the program sought to explore the potential of using spray atomization and deposition to process aluminum metal matrix composites, not only with improved mechanical properties, but also with specifications suitable for applications of interest to the Army; these applications include light weight armor vehicles, helicopter engines and other structural components. Second, the research program sought to develop an in-depth understanding of the various physical phenomena that occur during spray atomization and deposition of aluminum metal matrix composites. Third, the program sought to provide insight the fundamental mechanisms governing the elevated temperature deformation behavior, not only of metal matrix composites processed by spray atomization and deposition, but also of metal matrix composites in general.

  12. Heat treatment optimization of alumina/aluminum metal matrix composites using the Taguchi approach

    SciTech Connect

    Saigal, A.; Leisk, G. )

    1992-03-01

    The paper describes the use of the Taguchi approach for optimizing the heat treatment process of alumina-reinforced Al-6061 metal-matrix composites (MMCs). It is shown that the use of the Taguchi method makes it possible to test a great number of factors simultaneously and to provide a statistical data base that can be used for sensitivity and optimization studies. The results of plotting S/N values versus vol pct, solutionizing time, aging time, and aging temperature showed that the solutionizing time and the aging temperature significantly affect both the yield and the ultimate tensile strength of alumina/Al MMCs. 11 refs.

  13. Al K-edge extended fine structures in X-ray emission spectra of aluminum metal and aluminum oxide measured by an electron probe microanalyzer (EPMA)

    NASA Astrophysics Data System (ADS)

    Tanuma, S.; Nishio, M.

    1998-03-01

    The radiative Auger satellite peaks of Al Kα for aluminum metal and aluminum oxide were measured over a small area using an electron probe microanalyzer (EPMA). The oscillation was found to be similar to the extended X-ray absorption fine structure (EXAFS) in the EPMA spectra, oscillation which was recently discovered by Hayashi et al. (1997) in the X-ray fluorescence (XRF) spectra. The measured EXAFS spectra with EPMA are in good agreement with those by Hayashi et al., but here the oscillation structure could be obtained in a few minutes over a small area by using EPMA.

  14. The influence of matrix microstructure and particle reinforcement on the creep behavior of 2219 aluminum

    NASA Astrophysics Data System (ADS)

    Krajewski, P. E.; Allison, J. E.; Jones, J. W.

    1993-12-01

    The influence of matrix microstructure and reinforcement with 15 vol pct of TiC particles on the creep behavior of 2219 aluminum has been examined in the temperature range of 150 ‡C to 250 ‡C. At 150 ‡C, reinforcement led to an improvement in creep resistance, while at 250 ‡C, both materials exhibited essentially identical creep behavior. Precipitate spacing in the matrix exerted the predominant influence on minimum creep rate in both the unreinforced and the reinforced materials over the temperature range studied. This behavior and the high-stress dependence of minimum creep rate are explained using existing constant structure models where, in the present study, precipitate spacing is identified as the pertinent substructure dimension. A modest microstructure-independent strengthening from particle reinforcement was observed at 150 ‡C and was accurately modeled by existing continuum mechanical models. The absence of reinforcement creep strengthening at 250 ‡C can be attributed to diffusional relaxation processes at the higher temperature.

  15. Low cost, SPF aluminum cryogenic tank structure for ALS

    NASA Astrophysics Data System (ADS)

    Anton, Claire E.; Rasmussen, Perry; Thompson, Curt; Latham, Richard; Hamilton, C. Howard; Ren, Ben; Gandhi, Chimata; Hardwick, Dallis

    1992-09-01

    Past production work has shown that cryogenic tank structure for the Shuttle Booster Rockets and the Titan system have very high life cycle costs for the fuel tank structure. The tanks are machined stiffener-skin combination that are subsequently formed into the required contour after machining. The material scrap rate for these configurations are usually high, and the loss of a tank panel due to forming or heat treatment problems is very costly. The idea of reducing the amount of scrap material and scrapped structural members has prompted the introduction of built-up structure for cryogenic tanks to be explored on the ALS program. A build-up structure approach that has shown improvements in life cycle cost over the conventional built-up approach is the use of superplastically formed (SPF) stiffened panels (reducing the overall part count and weight for the tank) resistance spot welded (RSW) to outer tank skin material. The stiffeners provide for general stability of the tank, while the skin material provides hoop direction continuity for the loads.

  16. Viscosities of aluminum-rich Al-Cu liquid alloys

    NASA Astrophysics Data System (ADS)

    Ganesan, S.; Speiser, R.; Poirier, D. R.

    1987-06-01

    Viscosity data for Al-Cu liquid alloys in the ranges of 0≤ C L≤33.1 wt pct Cu and 1173≤ T ≤973 K are reviewed. It was found that Andrade's equation can be used to represent the variation of viscosity with temperature for a given composition, but that each of the two parameters in Andrade's equation shows no systematic variation with composition of the liquid-alloys. Consequently, arithmetic averages of the parameters were used and assumed to apply to all compositions in the range 0≤ C L ≤33.1 wt pct Cu. Such a procedure implies that the viscosity happens to vary with composition solely because the specific volume varies with composition. In order to establish the predictability of extrapolating such simple behavior, a more complex model was considered. The latter model was recently presented by Kucharski and relates viscosity to the structure and thermodynamics of liquid alloys. Viscosities obtained by interpolating Andrade's equation and Kucharski's model compare closely; furthermore, values obtained by extrapolations to lower temperatures also compare favorably. Finally the simpler model was used to calculate the viscosity of the interdendritic liquid during solidification.

  17. Low cost, SPF aluminum cryogenic tank structure for ALS

    NASA Technical Reports Server (NTRS)

    Anton, Claire E.; Rasmussen, Perry; Thompson, Curt; Latham, Richard; Hamilton, C. Howard; Ren, Ben; Gandhi, Chimata; Hardwick, Dallis

    1992-01-01

    Past production work has shown that cryogenic tank structure for the Shuttle Booster Rockets and the Titan system have very high life cycle costs for the fuel tank structure. The tanks are machined stiffener-skin combination that are subsequently formed into the required contour after machining. The material scrap rate for these configurations are usually high, and the loss of a tank panel due to forming or heat treatment problems is very costly. The idea of reducing the amount of scrap material and scrapped structural members has prompted the introduction of built-up structure for cryogenic tanks to be explored on the ALS program. A build-up structure approach that has shown improvements in life cycle cost over the conventional built-up approach is the use of superplastically formed (SPF) stiffened panels (reducing the overall part count and weight for the tank) resistance spot welded (RSW) to outer tank skin material. The stiffeners provide for general stability of the tank, while the skin material provides hoop direction continuity for the loads.

  18. Sintering Behavior of Hypereutectic Aluminum-Silicon Metal Matrix Composites Powder

    NASA Astrophysics Data System (ADS)

    Rudianto, Haris; Sun, Yang Sang; Jin, Kim Yong; Woo, Nam Ki

    Lightweight materials of Aluminum-Silicon P/M alloys offer the advantage of high-wear resistance, high strength, good temperature resistance, and a low coefficient of thermal expansion. An A359 MMC alloy was mixed together with Alumix 231 in this research. Powders were compacted with compaction pressure up to 700 MPa. Particle size and compaction pressure influenced green density. Compacted powders were sintered in a tube furnace under a flowing nitrogen gas. Sintering temperature, heating rate and sintering time were verified to determine best sintering conditions of the alloys. Chemical composition also contributed to gain higher sintered density. Precipitation strengthening method was used to improve mechanical properties of this materials.T6 heat treatment was carried out to produce fine precipitates to impede movement of dislocation. The chemical composition of this materials allow for the potential formation of several strengthening precipitates including θ (Al2Cu) and β (Mg2Si).

  19. Analysis of stress-strain, fracture and ductility behavior of aluminum matrix composites containing discontinuous silicon carbide reinforcement

    NASA Technical Reports Server (NTRS)

    Mcdanels, D. L.

    1984-01-01

    Mechanical properties and stress-strain behavior for several types of commercially fabricated aluminum matrix composites, containing up to 40 vol % discontinuous SiC whisker, nodule, or particulate reinforcement were evaluated. It was found that the elastic modulus of the composites was isotropic, to be independent of type of reinforcement, and to be controlled solely by the volume percentage of SiC reinforcement present. The yield/tensile strengths and ductility were controlled primarily by the matrix alloy and temper condition. Ductility decreased with increasing reinforcement content, however, the fracture strains observed were higher than those reported in the literature for this type of composite. This increase in fracture strain is attributed to cleaner matrix powder and increased mechanical working during fabrication. Conventional aluminum and titanium structural alloys were compared and have shown that the properties of these low cost, lightweight composites have good potential for application to aerospace structures.

  20. Manufacturing of Aluminum Matrix Composites Reinforced with Iron Oxide (Fe3O4) Nanoparticles: Microstructural and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Bayraktar, Emin; Ayari, Fayza; Tan, Ming Jen; Tosun-Bayraktar, Ayse; Katundi, Dhurata

    2014-04-01

    The purpose of this paper is to demonstrate the low-cost manufacturing of aluminum matrix composites reinforced with nano iron oxide as light and efficient materials for engineering applications. It is very desirable to use reinforced aluminum matrix composites in structural applications (automotive, aeronautical, etc.) because of their outstanding stiffness-to-weight and strength-to-weight ratios. In modern industry, it is increasingly important to develop new composites as alternative materials to fabricate multifunctional pieces. Detailed information is presented on the manufacturing process of this composite, and a preliminary study was performed on the cryogenic-cycling behavior to evaluate the interface between the matrix and the reinforcement. Microindentation tests were carried out to evaluate the micromechanical properties of these materials; a simple and practical finite element model is proposed to predict certain parameters related to the composition of the composite.

  1. Effective n-type doping strategy through codoping SiAl-FN in aluminum nitride

    NASA Astrophysics Data System (ADS)

    Wang, Zhiguo; Li, Jingbo; Qing Fu, Yong

    2014-11-01

    Using a first-principles pseudopotential method, we studied an effective n-type doping strategy through codoping SiAl-XN (X = F, Cl, Br, and I) in aluminum nitride. Results revealed that the donor ionization energy of the SiAl-XN complex is much lower than that of the corresponding isolated SiAl impurity. Theoretically obtained ɛ(+/0) ionization energies are all near the conduction band minimum (CBM), which is only 1.4 meV below the CBM of the SiAl-FN pair. The low ɛ(+/0) ionization energy of the SiAl-XN complex can be explained by the combined repulsion between the X element (X = F, Cl, Br, and I)- and Si donor-induced levels.

  2. The aluminum electrode in AlCl3-alkali-halide melts

    NASA Technical Reports Server (NTRS)

    Holleck, G. L.; Giner, J.

    1972-01-01

    Passivation phenomena were observed upon cathodic and anodic polarization of the Al electrode in AlCl3-KCl-NaCl melts between 100 and 160 C. They are caused by formation of a solid salt layer at the electrode surface resulting from concentration changes upon current flow. The anodic limiting currents increased with temperature and with decreasing AlCl3 content of the melt. Current voltage curves obtained on a rotating aluminum disk showed a linear relationship between the anodic limiting current and 1/sq root of 2 pi (rps). Upon cathodic polarization dentrite formation occurs at the Al electrode. The activation overvoltage in AlCl3-KCl-NaCl (57.5-12.5-20 mol%) was determined by galvanostatic current step methods. An apparent exchange current density of 270 mA/cm2 at 130 C and a double layer capacity of 40 plus or minus 10 microfarad/cm2 were measured.

  3. The aluminum electrode in AlCl3-alkali-halide melts.

    NASA Technical Reports Server (NTRS)

    Holleck, G. L.; Giner, J.

    1972-01-01

    Passivation phenomena have been observed upon cathodic and anodic polarization of the Al electrode in AlCl3-KCl-NaCl melts between 100 and 160 C. They are caused by formation of a solid salt layer at the electrode surface resulting from concentration changes upon current flow. The anodic limiting currents increased with temperature and with decreasing AlCl3 content of the melt. Current voltage curves obtained on a rotating aluminum disk showed a linear relationship between the anodic limiting current and omega to the minus 1/2 power. Upon cathodic polarization, dendrite formation occurs at the Al electrode. The activation overvoltage in AlCl3-KCl-NaCl was determined by galvanostatic current step methods. An apparent exchange current density of 270 mA/sq cm at 130 C and a double layer capacity of 40 plus or minus 10 microfarad/sq cm were measured.

  4. Composite propellant aluminum agglomeration reduction using tailored Al/PTFE particles

    NASA Astrophysics Data System (ADS)

    Sippel, Travis R.

    Micron aluminum is widely used in propellants; however, performance could be significantly improved if ignition barriers could be disrupted and combustion tailored. In solid propellants for example, aluminum increases theoretical specific impulse performance, yet theoretical levels cannot be achieved largely because of two-phase flow losses. These losses could be reduced if particles quickly ignited, more gaseous products were produced, and if particle breakup occurred during combustion. To achieve altered aluminum ignition and particle combustion, this work explores the use of low level (10-30 wt.%) fluorocarbon (polytetrafluoroethylene (PTFE) or poly(carbon monofluoride) (PMF)) inclusion inside of aluminum via low or high energy mechanical activation. Aluminum/PTFE particles are found to be amenable to use in binder based energetics, having average particle sizes ranging from 15 to 78 μm, ~2-7 m2/g, specific surface area, and combustion enthalpies as high as 20.2 kJ/g. Differential scanning calorimetry (DSC) experiments indicate high energy MA reduces both reaction and oxidation onset to ~440 °C that is far below aluminum alone. Safety testing shows these particles have high electrostatic discharge (ESD) (89.9-108 mJ), impact (> 213 cm), and friction (> 360 N) ignition thresholds. The idea of further increasing reactivity and increasing particle combustion enthalpy is explored by reducing fluorocarbon inclusion content to 10 wt.% and through the use of the strained fluorocarbon PMF. Combustion enthalpy and average particle size range from 18.9 to 28.5 kJ/g and 23.0 to 67.5 μm, respectively and depend on MA intensity, duration, and inclusion level. Specific surface areas are high (5.3 to 34.8 m2/g) and as such, Al/PMF particles are appropriate for energetic applications not requiring a curable liquid binder. Mechanical activation reduces oxidation onset (DSC) from 555 to 480 °C (70/30 wt.%). Aluminum/PMF particles are sensitive to ESD (11.5-47.5 mJ) and some

  5. Dissociation of H{sub 2} on carbon doped aluminum cluster Al{sub 6}C

    SciTech Connect

    Yang, Huihui; Zhang, Yan; Chen, Hongshan

    2014-08-14

    The dissociation of H{sub 2} molecule is the first step for chemical storage of hydrogen, and the energy barrier of the dissociation is the key factor to decide the kinetics of the regeneration of the storage material. As a light element, aluminum is an important candidate component for storage materials with high gravimetric density. This paper investigates the adsorption and dissociation of H{sub 2} on carbon doping aluminum cluster Al{sub 6}C. The study shows that doping carbon into aluminum cluster can significantly change the electronic structure and increase the stability. Al{sub 6}C has a few stable isomers with close energies and their structures are quite flexible. The molecular adsorption of H{sub 2} on Al{sub 6}C is very weak, but the H{sub 2} molecule can be dissociated easily on this cluster. The stable product of the dissociated adsorption is searched and the different paths for the dissociation are investigated. During the dissociation of H{sub 2}, the structure of the cluster adjusts accordingly, and strong orbital interaction between the hydrogen and the cluster occurs. The calculated energy barrier for the dissociation is only 0.30 eV, which means the dissociation can take place at moderate temperatures.

  6. The Interface of TiB2 and Al3Ti in Molten Aluminum

    NASA Astrophysics Data System (ADS)

    Wang, Xiaoming; Song, Jie; Vian, Wei; Ma, Haibin; Han, Qingyou

    2015-12-01

    In the grain refinement of aluminum, Al3Ti and TiB2 particles are introduced to reduce the casting grain size down to 200 micrometer level, which makes cold working possible. The particles are brought in by the addition of Al-Ti-B-type master alloys. It is generally believed that TiB2 particles are stable and nucleate α-Al grains in solidification in the presence of titanium in solution from the dissolution of Al3Ti particles in the master alloys. The titanium in solution either forms Al3Ti layers on the surface of TiB2 particles to promote the nucleation of α-Al grains or remains as solute to restrict the growth of α-Al grains in solidification. However, a consensus on a grain refinement mechanism is still to be reached due to the lack of direct observation of the three phases in castings. This paper presents finding of the TiB2/Al3Ti interfaces in an Al-Ti-B master alloy. It demonstrates a strong epitaxial growth of Al3Ti on the surface of TiB2 particles, a sign of the formation of an Al3Ti layer on the surface of TiB2 particles in grain refinement practice. The Al3Ti layer has a crystal coherency with α-Al and hence offers a substrate for heterogeneous nucleation of α-Al grains. However, the layer must be dynamic to avoid the formation of compounded Al3Ti and TiB2 particles leading to the loss of efficiency in grain refinement.

  7. Crack initiation and growth toughness of an aluminum metal-matrix composite

    NASA Technical Reports Server (NTRS)

    Manoharan, M.; Lewandowski, J. J.

    1990-01-01

    The effects of systematic changes in matrix microstructure on crack initiation and growth toughnesses were determined on an Al-Zn-Mg-Cu alloy containing 0, 15, 20 percent by volume of SiC particulates. Materials were heat treated to underaged (UA) and overaged (OA) conditions of equivalent matrix microhardness and flow stress. Although both the fracture initiation and growth toughnesses, as measured by JIc and tearing modulus, were similar for the unreinforced materials in the UA and OA conditions, significant effects of microstructure on both JIc and tearing modulus were observed in the composites. SEM and TEM observations of fracture paths in the two conditions are utilized to rationalize these observations in light of existing theories of ductile fracture propagation.

  8. NC-AFM identification of different aluminum atoms on Al2O3/NiAl(110) surface

    NASA Astrophysics Data System (ADS)

    Stich, Ivan; Brndiar, Jan; Li, Yan Jun; Sugawara, Yasuhiro

    2015-03-01

    Ultrathin alumina film formed by oxidation of NiAl(110) is widely used as a system for technologically important oxide-supported catalysts. Using small amplitude NC-AFM we have obtained images of this system with unprecedented resolution, significantly surpassing the previous STM and NC-AFM images. In particular, we are able to resolve aluminum atoms with different coordination, such as five-, and four-fold coordinated Al atoms. Experiments are supported by extensive density functional theory modeling. Starting from the previous atomic model, we have been able to describe the gross image features such as the dark oxygen sites. We find that the system is strongly ionic with the oxygen sites strongly negatively charged and aluminum sites positively charged. Hence, the NC-AFM images can reliably be understood from electrostatic potentials. These finding also suggest an oxygen terminated apex. Resolving finer contrast features of the differently coordinated Al atoms required construction of better and more realistic approximants to the ultra-thin incommensurable alumina interface. Supported by APVV-0207-11 and VEGA (2/0007/12) projects.

  9. Modification Performance of WC Nanoparticles in Aluminum and an Al-Si Casting Alloy

    NASA Astrophysics Data System (ADS)

    Borodianskiy, Konstantin; Zinigrad, Michael

    2016-04-01

    The influence of a modifier based on tungsten carbide (WC) nanoparticles is investigated first using 1 kg of bulk aluminum and then in a real industrial process using a commercial Al-Si casting alloy. The modifier is prepared by two different approaches, and its influence is investigated in pure aluminum and in commercial aluminum alloy A356. Microstructural studies show that the mean grain size in pure aluminum is reduced by 11.5 pct. Such a change usually causes an improvement in the mechanical properties of metals. Accordingly, the mechanical properties of the A356 alloy modified with WC nanoparticles are determined after T6 heat treatment and compared with unmodified specimens of the same alloy. The results obtained in the modified A356 alloy reveal unusual behavior of the mechanical properties, where the elongation of the alloys improved by 32 to 64 pct, while the tensile strength and yield strength remained unchanged. This behavior is attributable to a grain-size strengthening mechanism, where strengthening occurs due to the high concentration of grain boundaries, which act as obstacles to the motion of dislocations in the lattice.

  10. Aluminum-activated citrate and malate transporters encoded by distinct Al tolerance genes function independently in Arabidopsis

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) -activated malate and citrate exudation from roots plays an important role in conferring Al tolerance to many plant species. Here, we report on the identification and characterization of AtMATE, the gene encoding an Al-activated root citrate efflux transporter that functions in Arabid...

  11. A study of the texture hardening of pure aluminum and Al-Al{sub 3}Ni eutectic alloy with [111] fiber texture

    SciTech Connect

    Uan, J.Y.; Chen, L.H.; Lui, T.S.

    1997-06-15

    With the tensile direction parallel to the fiber axis, the room temperature tensile data of the extruded pure aluminum and Al-Al{sub 3}Ni eutectic alloy with [111] fiber texture reveal strong texture hardening. The data of the extruded pure aluminum indicate low strain hardening rate and no Hall-Petch strengthening. In the initial stage of yielding in which the flow curves of the extruded pure aluminum and Al-Al{sub 3}Ni eutectic allow show a plateau-like flow behavior, primary slip is the major dislocation activity but it takes place in only limited subgrains. For the Al-Al{sub 3}Ni eutectic alloy, the presence of intragranular eutectic particles will diminish the texture hardening. In this situation, tangling of dislocations occurs in the early stage of yielding, and the plateau-like initial flow behavior no longer exists.

  12. Microstructure and mechanical properties of Al2O3 composites with surface-treated carbon nanotubes (CNTs): dispersibility of modified carbon nanotubes (CNTs) on Al2O3 matrix.

    PubMed

    Kim, Eun-Hee; Jung, Yeon-Gil; Paik, Ungyu

    2012-02-01

    Aluminum oxide (Al2O3) matrix have been reinforced by the multi-walled carbon nanotubes (MWCNTs) to overcome the inherent brittleness of Al2O3 matrix. In order to increase mechanical properties of MWCNTs-Al2O3 composites, MWCNTs need to be well dispersed and individually incorporated in Al2O3 matrix. In this work, aluminum hydroxide (Al(OH)3) used as a Al2O3 precursor and MWCNTs were mixed in an aqueous solution for the homogeneous mixing of hetero-particles, as functions of the content of MWCNTs and the potential hydrogen (pH) of Al(OH)3 suspension. Firstly, MWCNTs were purified and modified by an acid reagent, inducing that the dispersibility of MWCNTs is increased in an aqueous solution by carboxylic group given on the surface of MWCNTs. The modified MWCNTs were added in the Al(OH)3 suspension, and then the mixture was filtered at room temperature. The filtered powders were formed using an uniaxial pressing and then densified by a pressureless heat treatment. As the pH is decreased the Al(OH)3 particles are well dispersed in an aqueous solution, due to the increment of repulsive force between particles with a same surface charge. MWCNTs are individually incorporated into Al2O3 matrix up to 1 vol.% MWCNTs, whereas MWCNTs are aggregated at the composite with 3 vol.% MWCNTs. Therefore, control of the pH and the MWCNTs content are key factors to be considered for the fabrication of MWCNTs-Al2O3 composites with high functional properties. PMID:22629950

  13. Environment enhanced fatigue of advanced aluminum alloys and metal matrix composites

    NASA Technical Reports Server (NTRS)

    Slavik, Donald C.; Gangloff, Richard P.

    1991-01-01

    The environmental fatigue crack propagation behavior of advanced Al-Li-Cu based alloys and metal matrix composites is being characterized. Aqueous NaCl and water vapor, which produce atomic hydrogen by reactions on clean crack surfaces, are emphasized. The effects of environment sensitive crack closure, stress ratio, and precipitate microstructure are assessed. Mechanistic models are sought for intrinsic crack tip damage processes to enable predictions of cracking behavior outside of the data, metallurgical improvements in material cracking resistance, and insight on hydrogen compatibility.

  14. Reliability comparison of GaAlAs/GaAs and aluminum-free high-power laser diodes

    NASA Astrophysics Data System (ADS)

    Pendse, D. R.; Chin, Aland K.; Dabkowski, Ferdynand P.; Clausen, Edward M., Jr.

    1998-08-01

    Aluminum-free laser diodes are InGaAsP/GaAs devices whose epitaxial layers do not contain aluminum. Studies comparing the GaAslAs/GaAs and InGaAsP/GaAs high power laser diodes allegedly indicate that aluminum-free lasers are more reliable due to a reduction of dark-line defects, sudden failures, and gradual degradation. The improved reliability of aluminum-free lasers is presumed to result from the elimination of oxidation of the aluminum-containing epitaxial layers of the laser facets. In this presentation, the performance and reliability of GaAlAs/GaAs and InGaAsP/GaAs high power laser diodes will be reviewed and compared. The present data shows that high reliable GaAlAs/GaAs lasers can be produced with good manufacturing practices.

  15. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-06-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  16. Laser direct marking applied to rasterizing miniature Data Matrix Code on aluminum alloy

    NASA Astrophysics Data System (ADS)

    Li, Xia-Shuang; He, Wei-Ping; Lei, Lei; Wang, Jian; Guo, Gai-Fang; Zhang, Teng-Yun; Yue, Ting

    2016-03-01

    Precise miniaturization of 2D Data Matrix (DM) Codes on Aluminum alloy formed by raster mode laser direct part marking is demonstrated. The characteristic edge over-burn effects, which render vector mode laser direct part marking inadequate for producing precise and readable miniature codes, are minimized with raster mode laser marking. To obtain the control mechanism for the contrast and print growth of miniature DM code by raster laser marking process, the temperature field model of long pulse laser interaction with material is established. From the experimental results, laser average power and Q frequency have an important effect on the contrast and print growth of miniature DM code, and the threshold of laser average power and Q frequency for an identifiable miniature DM code are respectively 3.6 W and 110 kHz, which matches the model well within normal operating conditions. In addition, the empirical model of correlation occurring between laser marking parameters and module size is also obtained, and the optimal processing parameter values for an identifiable miniature DM code of different but certain data size are given. It is also found that an increase of the repeat scanning number effectively improves the surface finish of bore, the appearance consistency of modules, which has benefit to reading. The reading quality of miniature DM code is greatly improved using ultrasonic cleaning in water by avoiding the interference of color speckles surrounding modules.

  17. Measurement of Mercury in Flue Gas Based on an Aluminum Matrix Sorbent

    PubMed Central

    Wang, Juan; Xu, Wei; Wang, Xiaohao; Wang, Wenhua

    2011-01-01

    The measurement of total mercury in flue gas based on an economical aluminum matrix sorbent was developed in this paper. A sorbent trap consisted of three tubes was employed to capture Hg from flue gas. Hg trapped on sorbent was transferred into solution by acid leaching and then detected by CVAAS. Hg adsorbed on sorbent was recovered completely by leaching process. The 87.7% recovery of Hg in flue gas by tube 1 and tube 2 was obtained on the equipment of coal combustion and sampling in lab. In order to evaluate the ability to recover and accurately quantify Hg0 on the sorbent media, the analytical bias test on tube 3 spiked with Hg0 was also performed and got the average recovery of 97.1%. Mercury measurements based on this method were conducted for three coal-fired power plants in China. The mercury in coal is distributed into bottom ash, electrostatic precipitator (ESP) ash, wet flue gas desulfurization (WFGD) reactant, and flue gas, and the relative distribution varied depending on factors such as the coal type and the operation conditions of plants. The mercury mass balances of three plants were also calculated which were 91.6%, 77.1%, and 118%, respectively. The reliability of this method was verified by the Ontario Hydro (OH) method either in lab or in field. PMID:22235178

  18. Evaluation of the Technical-Economic Potential of Particle- Reinforced Aluminum Matrix Composites and Electrochemical Machining

    NASA Astrophysics Data System (ADS)

    Schubert, A.; Götze, U.; Hackert-Oschätzchen, M.; Lehnert, N.; Herold, F.; Meichsner, G.; Schmidt, A.

    2016-03-01

    Compared to conventional cutting, the processing of materials by electrochemical machining offers some technical advantages like high surface quality, no thermal or mechanical impact on the work piece and preservation of the microstructure of the work piece material. From the economic point of view, the possibility of process parallelization and the absence of any process-related tool wear are mentionable advantages of electrochemical machining. In this study, based on experimental results, it will be evaluated to what extent the electrochemical machining is technically and economically suitable for the finish-machining of particle- reinforced aluminum matrix composites (AMCs). Initial studies showed that electrochemical machining - in contrast to other machining processes - has the potential to fulfil demanding requirements regarding precision and surface quality of products or components especially when applied to AMCs. In addition, the investigations show that processing of AMCs by electrochemical machining requires less energy than the electrochemical machining of stainless steel. Therefore, an evaluation of electrochemically machined AMCs - compared to stainless steel - from a technical and an economic perspective will be presented in this paper. The results show the potential of electro-chemically machined AMCs and contribute to the enhancement of instruments for technical-economic evaluations as well as a comprehensive innovation control.

  19. Effects of SiC whiskers and particles on precipitation in aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Papazian, John M.

    1988-12-01

    The age-hardening precipitation reactions in aluminum matrix composites reinforced with discontinuous SiC were studied using a calorimetric technique. Composites fabricated with 2124, 2219, 6061, and 7475 alloy matrices were obtained from commercial sources along with unreinforced control materials fabricated in a similar manner. The 7475 materials were made by a casting process while the others were made by powder metallurgy: the SiC reinforcement was in the form of whiskers or particulate. It was found that the overall age-hardening sequence of the alloy was not changed by the addition of SiC, but that the volume fractions of various phases and the precipitation kinetics were substantially modified. Precipitation and dissolution kinetics were generally accelerated. A substantial portion of this acceleration was found to be due to the powder metallurgy process employed to make the composites, but the formation kinetics of some particular precipitate phases were also strongly affected by the presence of SiC. It was observed that the volume fraction of GP zones able to form in the SiC containing materials was significantly reduced. The presence of SiC particles also caused normally quench insensitive materials such as 6061 to become quench sensitive. The microstructural origins of these effects are discussed.

  20. First-principle Simulation of Magnesium-aluminum Spinel (MgAl2O4)

    NASA Astrophysics Data System (ADS)

    Zhang, W.; Seagle, C. T.; Zhou, H.; Heinz, D. L.

    2008-12-01

    11033768 First-principle Simulation of Magnesium-aluminum Spinel (MgAl2O4) Materials with the spinel crystal structure, AB2O4 are believed to be an important component of Earth's mantle and may be related to density and seismic wave velocity discontinuities at the transition zone from 400km to 660km depth. Using Ab-initio calculations, five phases are predicted to have a stability range at zero temperature: magnesium-aluminum spinel (MgAl2O4), two of its polymorphs, which are of Pbnm and Cmcm space groups, periclase (MgO) and corundum (Al2O3). Pbnm-MgAl2O4 has the calcium-ferrite structure and Cmcm-MgAl2O4 takes the calcium-titanate structure. Calculations are preformed using the PWSCF (Plane-Wave Self-Consistent Field) codes. The free energy of the compressed volume was calculated directly for each of the phases above. Based on the energy-volume results from the calculations, dissolution of MgAl2O4 into MgO + Al2O3 occurs at 12GPa and the mixture (MgO + Al2O3) is expected to recombine to form the calcium-ferrite type phase at about 27GPa. The two phase transition pressures are consistent with experimental results. Cell parameters of the five phases simulated and their bulk modulus derived from the energy-volume curve are also in good agreement with experimental work. But unlike the conclusions drawn from some previous experimental work, the calcium-ferrite type structure (Pbnm-MgAl2O4) did not transform to the calcium-titanate type structure (Cmcm-MgAl2O4) at around 40GPa, which provides the possibility that calcium-ferrite type phase may be stable to even higher pressures (up to100GPa). Derived parameters, bulk modulus and density of each phase are in good agreement with experimental results. The differences are within 4%. Compared to seismic velocity profiles of the earth, these phase transitions pressures match the discontinuity pressures at transition zone 400km (Fd3m- MgAl2O4 -> MgO + Al2O3) and 660km (MgO + Al2O3 -> Pbnm-MgAl2O4) respectively, suggesting

  1. Effect of copper and magnesium on the structure and the phase composition of boron/aluminum composite ingots

    NASA Astrophysics Data System (ADS)

    Belov, N. A.; Samoshina, M. E.; Alabin, A. N.; Chervyakova, K. Yu.

    2016-01-01

    The phase composition of aluminum Al-B-Cu-Mg alloys has been studied using calculations and experimental methods. Unlike copper, magnesium is shown to substitute aluminum in the AlB2 phase substantially. The use of Al-Cu-Mg alloys (duraluminums) as the matrix of boron/aluminum composite prepared by liquid-phase technologies is substantiated.

  2. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  3. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  4. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  5. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  6. 49 CFR Appendix C to Part 180 - Eddy Current Examination With Visual Inspection for DOT 3AL Cylinders Manufactured of Aluminum...

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... for DOT 3AL Cylinders Manufactured of Aluminum Alloy 6351-T6 C Appendix C to Part 180 Transportation... Cylinders Manufactured of Aluminum Alloy 6351-T6 1. Examination Procedure. Each facility performing eddy... ring and probe for each DOT-3AL cylinder manufactured of aluminum alloy 6351-T6 to be inspected must...

  7. Aluminum(III) selective potentiometric sensor based on morin in poly(vinyl chloride) matrix.

    PubMed

    Gupta, Vinod K; Jain, Ajay K; Maheshwari, Gaurav

    2007-06-15

    Al(3+) selective sensor has been fabricated from poly(vinyl chloride) (PVC) matrix membranes containing neutral carrier morin as ionophore. Best performance was exhibited by the membrane having composition as morin:PVC:sodium tetraphenyl borate:tri-n-butylphosphate in the ratio 5:150:5:150 (w/w, mg). This membrane worked well over a wide activity range of 5.0x10(-7) to 1.0x10(-1)M of Al(3+) with a Nernstian slope of 19.7+/-0.1mV/decade of Al(3+) activity and a limit of detection 3.2x10(-7)M. The response time of the sensor is approximately 5s and membrane could be used over a period of 2 months with good reproducibility. The proposed sensor works well over a pH range (3.5-5.0) and demonstrates good discriminating power over a number of mono-, di- and trivalent cations. The sensor can also be used in partially non-aqueous media having up to 20% (v/v) methanol, ethanol or acetone content with no significant change in the value of slope or working activity range. The sensor has also been used in the potentiometric titration of Al(3+) with EDTA and for its determination in zinc plating mud and red mud. PMID:19071785

  8. Wear and Friction Characteristics of AlN/Diamond-Like Carbon Hybrid Coatings on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Nakamura, Masashi; Kubota, Sadayuki; Suzuki, Hideto; Haraguchi, Tadao

    2015-10-01

    The use of diamond-like carbon (DLC) coatings has the potential to greatly improve the wear resistance and friction of aluminum alloys, but practical application has so far been limited by poor adhesion due to large difference in hardness and elasticity between the two materials. This study investigates the deposition of DLC onto an Al-alloy using an intermediate AlN layer with a graded hardness to create a hybrid coating. By controlling the hardness of the AlN film, it was found that the wear life of the DLC film could be improved 80-fold compared to a DLC film deposited directly onto Al-alloy. Furthermore, it was demonstrated through finite element simulation that creating a hardness gradient in the AlN intermediate layer reduces the distribution of stress in the DLC film, while also increasing the force of adhesion between the DLC and AlN layers. Given that both the DLC and AlN films were deposited using the same unbalanced magnetron sputtering method, this process is considered to represent a simple and effective means of improving the wear resistance of Al-alloy components commonly used within the aerospace and automotive industries.

  9. Fracture behavior of notched continuous fiber boron/aluminum metal matrix composite. Ph.D. Thesis

    SciTech Connect

    Hsieh, F.

    1994-01-01

    One of the most useful attribute of reinforced fibrous composites is its ability to retard crack propagation and thereby improve its overall fracture resistance. Research on the fracture behavior of continuous fiber reinforced metal matrix composites (MMC`s) is critical to assessing important engineering properties such as fatigue, impact resistance, creep and durability. The mechanism of interfacial fiber/matrix sliding and debonding in a notched fiber reinforced composite and the corresponding increasing of the overall fracture toughness have been studied in recent years. However, to the best of the authors knowledge, no direct in-situ experimental measurement of the interfacial sliding and debonding processes has been conducted so far. Although, some qualitative description and analyses have been performed by many researchers. In this research, moire interferometry, which is capable of full field surface deformation measurement, is applied to study the interfacial fracture behavior of unidirectional continuous fiber B/Al MMC at room temperature. The objectives of this research are (1) to analyze the mechanisms of interfacial fiber/matrix sliding and debonding, and (2) to investigate the failure criterion for interfacial sliding/debonding based on the measured full-strength high resolution moire fringe patterns at notch tip region. A hybrid finite element analysis is also conducted to compare and verify the experimental results. The test results indicated the existence of a critical interfacial shear strain to initiate the T-crack growth. And numerical results compared favorably with experimental results were noted.

  10. Spark Plasma Sintering of Aluminum-Magnesium-Matrix Composites with Boron Carbide and Tungsten Nano-powder Inclusions: Modeling and Experimentation

    NASA Astrophysics Data System (ADS)

    Dvilis, E. S.; Khasanov, O. L.; Gulbin, V. N.; Petyukevich, M. S.; Khasanov, A. O.; Olevsky, E. A.

    2016-03-01

    Spark-plasma sintering (SPS) is used to fabricate fully-dense metal-matrix (Al/Mg) composites containing hard ceramic (boron carbide) and refractory metal (tungsten) inclusions. The study objectives include the modeling (and its experimental verification) of the process of the consolidation of the composites consisted of aluminum-magnesium alloy AMg6 (65 wt.%), B4C powder (15 wt.%), and W nano-powder (20 wt.%), as well as the optimization of the composite content and of the SPS conditions to achieve higher density. Discrete element modeling of the composite particles packing based on the particle size distribution functions of real powders is utilized for the determination of the powder compositions rendering maximum mixture packing densities. Two models: a power-law creep model of the high temperature deformation of powder materials, and an empirical logarithmic pressure-temperature-relative density relationship are successfully applied for the description of the densification of the aluminum-magnesium metal matrix powder composite subjected to spark-plasma sintering. The elastoplastic properties of the sintered composite samples are assessed by nanoindentation.

  11. Method using selected carbons to react with Al2O and Al vapors in the carbothermic production of aluminum

    DOEpatents

    Fruehan, Richard J.; Li, Yun; Carkin, Gerald

    2005-02-01

    In a method for recovering Al from an off-gas (3,4) produced during carbothermic reduction of aluminum utilizing at least one smelter (1,2), the off-gas (3,4) is directed to an enclosed reactor (5) which is fed a supply of wood charcoal (7) having a porosity of from about 50 vol. % to 85 vol. % and an average pore diameter of from about 0.05 .mu.m to about 2.00 .mu.m, where the wood charcoal (7) contacts the off-gas (3,4) to produce at least Al.sub.4 C.sub.3 (6), which is passed back to the smelter (1,2).

  12. Atom probe tomography study of the nanoscale heterostructure around an Al20Mn3Cu2 dispersoid in aluminum alloy 2024.

    PubMed

    Parvizi, Reza; Marceau, Ross K W; Hughes, Anthony E; Tan, Mike Y; Forsyth, Maria

    2014-12-16

    Atom probe tomography (APT) has been used to investigate the surface and sub-surface microstructures of aluminum alloy 2024 (AA2024) in the T3 condition (solution heat treated, cold worked, and naturally aged to a substantially stable condition). This study revealed surface Cu enrichment on the alloy matrix, local chemical structure around a dispersoid Al20Mn3Cu2 particle including a Cu-rich particle and S-phase particle on its external surface. Moreover, there was a significant level of hydrogen within the dispersoid, indicating that it is a hydrogen sink. These observations of the nanoscale structure around the dispersoid particle have considerable implications for understanding both corrosion and hydrogen embrittlement in high-strength aluminum alloys. PMID:25415412

  13. Wear Behavior of Aluminum Alloy 6061-Based Composites Reinforced with SiC, Al2O3, and Red Mud: A Comparative Study

    NASA Astrophysics Data System (ADS)

    Singla, Yogesh Kumar; Chhibber, Rahul; Bansal, Hitesh; Kalra, Anil

    2015-09-01

    Metal-matrix composites are widely used in shipping, aerospace, automotive, and nuclear applications. Research attempts have been made in the past to reduce the cost of processing of composites, decrease the weight of the composites, and increase the desired performance characteristics. In this research article, an attempt has been made in using red mud obtained as an industrial waste during the production of aluminum from bauxite ore. This article discusses the novel findings of the experimental study on the dry sliding wear behavior of aluminum alloy 6061-based composites reinforced individually with red mud, SiC, and Al2O3. The microstructural characterization of the composites provides the further insight into the structure—wear behavior of the processed composites.

  14. Formation of nanocrystalline h-AlN during mechanochemical decomposition of melamine in the presence of metallic aluminum

    SciTech Connect

    Rounaghi, S.A.; Kiani Rashid, A.R.; Eshghi, H.; Vahdati Khaki, J.

    2012-06-15

    Decomposition of melamine was studied by solid state reaction of melamine and aluminum powders during high energy ball-milling. The milling procedure performed for both pure melamine and melamine/Al mixed powders as the starting materials for various times up to 48 h under ambient atmosphere. The products were characterized by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The results revealed that Al causes melamine deammoniation at the first stages of milling and further milling process leads to the s-triazine ring degradation while nano-crystallite hexagonal aluminum nitride (h-AlN) was the main solid product. Comparison to milling process, the possibility of the reaction of melamine with Al was also investigated by thermal treatment method using differential scanning calorimeter (DSC) and thermo gravimetric analyzer (TGA). Melamine decomposition occurred by thermal treatment in the range of 270-370 Degree-Sign C, but no reaction between melamine and aluminum was observed. - Graphical Abstract: Mechanochemical reaction of melamine with Al resulted in the formation of nanocrystalline AlN after 7 h milling time Highlights: Black-Right-Pointing-Pointer High energy ball milling of melamine and aluminum results decomposition of melamine with elimination of ammonia. Black-Right-Pointing-Pointer Nano-crystalline AlN was synthesized by the mechanochemical route. Black-Right-Pointing-Pointer Milling process has no conspicuous effect on pure melamine degradation. Black-Right-Pointing-Pointer No reaction takes place by heating melamine and aluminum powder mixture in argon.

  15. Al4H7− is a resilient building block for aluminum hydrogen cluster materials

    PubMed Central

    Roach, P. J.; Reber, A. C.; Woodward, W. H.; Khanna, S. N.; Castleman, A. W.

    2007-01-01

    The formation and oxygen etching of AlnHm− clusters are characterized in a flow reactor experiment with first-principles theoretical investigations to demonstrate the exceptional stability of Al4H7−. The origin of the preponderance of Al4H7− in the mass spectra of hydrogenated aluminum anions and its resistance to O2 etching are discussed. Al4H7− is shown to have the ability to bond with ionic partners to form stable hydrides through addition of an alkali atom [XAl4H7 (X = Li-Cs)]. An intuitive model that can predict the existence of stable hydrogenated cluster species is proposed. The potential synthetic utility of the superatom assemblies built on these units is addressed. PMID:17823245

  16. Matrix-isolated Al2OF6(2-) ion in molten and solid LiF/NaF/KF.

    PubMed

    Brooker, M H; Berg, R W; von Barner, J H; Bjerrum, N J

    2000-10-16

    A Raman spectrum consistent with that expected from an Al2OF6(2-) ion was observed when Na2O was dissolved in a eutectic LiF/NaF/KF (FLINAK) melt at 500 degrees C, which contained a low concentration of either AlF3 or Na3AlF6. Furthermore, it was possible to trap the Al2OF6(2-) ion in the frozen solid and to measure its Raman and IR spectra at 25 degrees C. A number of bands have been detected; among those, the two most characteristic bands of the Al2OF6(2-) ion at 494 (polarized) and 265 cm-1 in the FLINAK melt at 500 degrees C, and those at 509 and 268 (Raman) and approximately 780 to approximately 900 (IR) cm-1 for the compound matrix isolated in solid FLINAK at 25 degrees C. In the absence of added oxide, the dissolved aluminum fluoride was in the form of the octahedral AlF6(3-) ion, which has characteristic Raman bands at 542 and 325 cm-1 in the FLINAK melt at 500 degrees C. Whereas alumina, Al2O3, was found to be essentially insoluble in FLINAK melts, it was possible to dissolve sufficient amounts of Na2O to convert most of the AlF6(3-) to the oxyfluoroaluminate, Al2OF6(2-). These solutions appeared to be metastable with respect to formation of insoluble alumina at higher temperatures. The present results can be compared to previous measurements on alumina dissolved in pure molten cryolite at much higher temperatures, where alumina solubility is low and broad bands due to oxide species are difficult to detect due to overlap with bands from AlF6(3-) and AlF4-. PMID:11196946

  17. Elementary surface chemistry during CuO/Al nanolaminate-thermite synthesis: copper and oxygen deposition on aluminum (111) surfaces.

    PubMed

    Lanthony, Cloé; Guiltat, Mathilde; Ducéré, Jean Marie; Verdier, Agnes; Hémeryck, Anne; Djafari-Rouhani, Mehdi; Rossi, Carole; Chabal, Yves J; Estève, Alain

    2014-09-10

    The surface chemistry associated with the synthesis of energetic nanolaminates controls the formation of the critical interfacial layers that dominate the performances of nanothermites. For instance, the interaction of Al with CuO films or CuO with Al films needs to be understood to optimize Al/CuO nanolaminates. To that end, the chemical mechanisms occurring during early stages of molecular CuO adsorption onto crystalline Al(111) surfaces are investigated using density functional theory (DFT) calculations, leading to the systematic determination of their reaction enthalpies and associated activation energies. We show that CuO undergoes dissociative chemisorption on Al(111) surfaces, whereby the Cu and O atoms tend to separate from each other. Both Cu and O atoms form islands with different properties. Copper islanding fosters Cu insertion (via surface site exchange mechanism) into the subsurface, while oxygen islands remain stable at the surface. Above a critical local oxygen coverage, aluminum atoms are extracted from the Al surface, leading to oxygen-aluminum intermixing and the formation of aluminum oxide (γ-alumina). For Cu and O co-deposition, copper promotes oxygen-aluminum interaction by oxygen segregation and separates the resulting oxide from the Al substrate by insertion into Al and stabilization below the oxide front, preventing full mixing of Al, Cu, and O species. PMID:25089744

  18. Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

    SciTech Connect

    Mandal, Durbadal; Viswanathan, Srinath

    2013-11-15

    The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1

  19. Functionalizing Aluminum Oxide by Ag Dendrite Deposition at the Anode during Simultaneous Electrochemical Oxidation of Al.

    PubMed

    Rafailović, Lidija D; Gammer, Christoph; Rentenberger, Christian; Trišović, Tomislav; Kleber, Christoph; Karnthaler, Hans Peter

    2015-11-01

    A novel synthesis strategy is presented for depositing metallic Ag at the anode during simultaneous electrochemical oxidation of Al. This unexpected result is achieved based on galvanic coupling. Metallic dendritic nanostructures well-anchored in a high surface area supporting matrix are envisioned to open up a new avenue of applications. PMID:26398487

  20. Terbium-Aluminum (TbAl2) Binary Alloy as High Magnetostrictive Material

    NASA Astrophysics Data System (ADS)

    Boghosian, Mary; Sanchez, Carlos; Bernal, Oscar; Kocharian, Armen; Cal State LA Team

    2015-03-01

    Magnetic phase diagram for the cubic intermetallic terbium-aluminum (Tb-Al) binary alloy is being investigated for the purpose of developing material with high magnetostrain properties that can be used for energy harvesting. Low temperature magnetizations, specific heat, combined with structural examinations are few of the techniques that are being used for this purpose. Preliminary DC magnetization results on as-cast material show magnetic ordering of around 109 K in zero applied fields that varies in magnitude and direction with the increase of applied magnetic field. The preliminary results will be discussed. Supported by Grant # NS-DMR1105380.

  1. Preparation and Properties of a Novel Al-Si-Ge-Zn Filler Metal for Brazing Aluminum

    NASA Astrophysics Data System (ADS)

    Niu, Zhiwei; Huang, Jihua; Yang, Hao; Chen, Shuhai; Zhao, Xingke

    2015-06-01

    The study is concerned with developing a filler metal with low melting temperature and good processability for brazing aluminum and its alloys. For this purpose, a novel Al-Si-Ge-Zn alloy was prepared according to Al-Si-Ge and Al-Si-Zn ternary phase diagrams. The melting characteristics, microstructures, wettability, and processing property of the alloy were investigated. The results showed that the melting temperature range of the novel filler metal was 505.2-545.1 °C, and the temperature interval between the solidus and the liquidus was 39.9 °C. Compared with a common Al-Si-Ge alloy, it had smaller and better dispersed β-GeSi solid solution precipitates, and the Zn-rich phases distributed on the boundary of the β-GeSi precipitates. The novel filler metal has good processability and good wettability with Al. There was one obvious transition layer with a thin α-Al solid solution between the filler metal and base metal, which is favorable to improve the strength of brazing joint.

  2. Formation of nanocrystalline h-AlN during mechanochemical decomposition of melamine in the presence of metallic aluminum

    NASA Astrophysics Data System (ADS)

    Rounaghi, S. A.; Kiani Rashid, A. R.; Eshghi, H.; Vahdati Khaki, J.

    2012-06-01

    Decomposition of melamine was studied by solid state reaction of melamine and aluminum powders during high energy ball-milling. The milling procedure performed for both pure melamine and melamine/Al mixed powders as the starting materials for various times up to 48 h under ambient atmosphere. The products were characterized by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The results revealed that Al causes melamine deammoniation at the first stages of milling and further milling process leads to the s-triazine ring degradation while nano-crystallite hexagonal aluminum nitride (h-AlN) was the main solid product. Comparison to milling process, the possibility of the reaction of melamine with Al was also investigated by thermal treatment method using differential scanning calorimeter (DSC) and thermo gravimetric analyzer (TGA). Melamine decomposition occurred by thermal treatment in the range of 270-370 °C, but no reaction between melamine and aluminum was observed.

  3. Effect of aluminum treatment on proteomes of radicles of seeds derived from Al-treated tomato plants

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity is a major constraint to plant growth and crop yield in acid soils. Tomato cultivars are especially susceptible to excessive A1 3+ accumulated in the root zone. In this study, tomato plants were grown in a hydroponic culture system supplemented with 50 uM AlK(SO4)2. Seeds harv...

  4. The elevated temperature behavior of particle reinforced Al matrix composites

    SciTech Connect

    Lloyd, D.J.

    1994-12-31

    The elevated temperature modulus, strength and creep of SiC particle reinforced composites produced by the DURALCAN{trademark} are discussed. It is shown that the reinforcing particles provide an increased modulus over the complete temperature range studied, and the temperature dependence of the composite modulus is controlled by the temperature dependence of the matrix modulus. The composite strength decreases with increasing temperature, reflecting softening of the matrix due to over aging, and as a result, is dependent on the thermal stability of the matrix. The particles provide increased creep resistance, and there are differences between the creep of melt processed composites and those produced by powder metallurgy.

  5. High-resolution /sup 27/Al NMR study of the states of aluminum atoms in modified natural mordenite

    SciTech Connect

    Il'in, V.G.; Turutina, N.V.; Brei, V.V.; Voloshinets, V.G.; Onishchenko, A.D.

    1987-09-01

    High-resolution /sup 27/Al NMR has been applied to the states of aluminum in modified natural mordenite. Acid treatment of the natural mordenite and heat treatment of the ammonium form alter the coordination state of 6-8% of the aluminum atoms from tetrahedral (in the framework) to octahedral (at the inner surfaces of the zeolite cavities). In that state, the aluminum can exchange with Na/sup +/, NH/sub 4//sup +/, and other cations. This change in coordination state should have a considerable effect on the catalytic parameters of zeolites.

  6. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  7. Effect of Rhenium Addition on Wear Behavior of Cr-Al2O3 Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Chmielewski, Marcin; Piątkowska, Anna

    2015-05-01

    Materials for applications in the automotive industry are required to be strong, stiff, hard, light weight, and wear resistant, which is very difficult to achieve in the case of conventional materials. To meet all these diverse requirements, it is necessary to combine various types of materials (such as metals and ceramics). In the present study, the chromium and chromium-rhenium matrices were reinforced with aluminum oxide to obtain composite materials with improved wear resistance. The composites were fabricated by a powder metallurgy method. The effects of the rhenium addition and volume fraction of aluminum oxide on the wear rate and the friction coefficient of the composites at room temperature were examined in a ball-on-surface apparatus under dry conditions. The worn surfaces and debris were studied by scanning electron microscopy. The final values of the friction coefficient were 0.9 and 0.8 for the Cr-25%Al2O3 and Cr-40%Al2O3 composites, respectively. Alloying Cr matrix with Re improved wear resistance of composite but, at the same time, it caused an increase in its coefficient of friction.

  8. Avoidance of stress corrosion susceptibility in high strength aluminum alloys by control of grain boundary and matrix microstructure

    NASA Technical Reports Server (NTRS)

    Adler, P.; Deiasi, R.

    1974-01-01

    The relation of microstructure to the mechanical strength and stress corrosion resistance of highest strength and overaged tempers of BAR and 7050 aluminum alloys was investigated. Comparison is made with previously studied 7075 aluminum alloy. Optical microscopy, transmission electron microscopy, and differential scanning calorimetry were used to characterize the grain morphology, matrix microstructure, and grain boundary microstructure of these tempers. Grain boundary interparticle spacing was significant to stress corrosion crack propagation for all three alloys; increasing interparticle spacing led to increased resistance to crack propagation. In addition, the fire grain size in Bar and 7050 appears to enhance crack propagation. The highest strength temper of 7050 has a comparatively high resistance to crack initiation. Overall stress corrosion behavior is dependent on environment pH, and evaluation over a range of pH is recommended.

  9. Characteristics of aluminum-reinforced γ-LiAlO2 matrices for molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, Jong-Jin; Choi, Hyun-Jong; Hyun, Sang-Hoon; Im, Hee-Chun

    2008-05-01

    A key component in molten carbonate fuel cells (MCFCs) is the electrolyte matrix, which provides both ionic conduction and gas sealing. During initial MCFC stack start-up and operation (650 °C), the matrix experiences both mechanical and thermal stresses as a result of the difference in thermal expansion coefficients between the LiAlO2 ceramic particles and the carbonate electrolyte that causes cracking of the matrix. A pure γ-LiAlO2 matrix, however, has poor mechanical strength and low thermal expansion coefficients. In this study, fine γ-LiAlO2 powders and pure Al (3/20/50 μm)/Li2CO3 particles are used as a matrix and as reinforcing materials, respectively. The Al phase transforms completely into γ-LiAlO2 at 650 °C within 10 h. The mechanical strength of these matrices (283.48 gf mm-2) increases nearly threefold relative to that of a pure γ-LiAlO2 matrix (104.01 gf mm-2). The mismatch of the thermal expansion coefficient between the matrix and electrolyte phases can be controlled by adding Al particles, which results in improved thermal stability in the initial heating-up step. In unit-cell and thermal-cycling tests, the optimized matrix demonstrates superior performance over pure γ-LiAlO2 matrices.

  10. Optimization of the strength-fracture toughness relation in particulate-reinforced aluminum composites via control of the matrix microstructure

    NASA Astrophysics Data System (ADS)

    Dutta, I.; McNelley, T. R.; Nagarajan, R.; Quiles, F. N.

    1998-09-01

    The evolution of the microstructure and mechanical properties of a 17.5 vol. pct SiC particulate-reinforced aluminum alloy 6092-matrix composite has been studied as a function of postfabrication processing and heat treatment. It is demonstrated that, by the control of particulate distribution, matrix grain, and substructure and of the matrix precipitate state, the strength-toughness combination in the composite can be optimized over a wide range of properties, without resorting to unstable, underaged (UA) matrix microstructures, which are usually deemed necessary to produce a higher fracture toughness than that displayed in the peak-aged condition. Further, it is demonstrated that, following an appropriate combination of thermomechanical processing and unconventional heat treatment, the composite may possess better stiffness, strength, and fracture toughness than a similar unreinforced alloy. In the high- and low-strength matrix microstructural conditions, the matrix grain and substructure were found to play a substantial role in determining fracture properties. However, in the intermediate-strength regime, properties appeared to be optimizable by the utilization of heat treatments only. These observations are rationalized on the basis of current understanding of the grain size dependence of fracture toughness and the detailed microstructural features resulting from thermomechanical treatments.

  11. Results and Outlook of The Aluminum Capture Experiment (AlCap)

    NASA Astrophysics Data System (ADS)

    Quirk, John R.; Miller, James; ALCap Collaboration Collaboration

    2016-03-01

    Observation of neutrinoless muon-to-electron conversion in the presence of a nucleus would be unambiguous evidence of physics Beyond the Standard Model. Two experiments, COMET at J-PARC and Mu2e at Fermilab, will search for this process in the coming decade. Barring discovery, these experiments will provide upper-limits on this branching ratio up to 10,000 times better than previously published. COMET/Mu2e developed a joint venture, the AlCap Experiment, to measure particle emission spectra from muonic interactions in a number of materials. As a major source of background hits in COMET/Mu2e detectors, AlCap sought to measure the charged particle and neutron spectra following nuclear capture on the candidate target materials aluminum and titanium. Additionally, COMET/Mu2e are exploring normalization schemes via AlCap's measurement of the photon spectra following both atomic and nuclear capture. Over the course of 2013 and 2015, AlCap performed three runs at the Paul Scherrer Institut in Switzerland. The first acquired preliminary data for all spectra, the second run collected only neutron and photon data, and the third primarily charged particle data. Preliminary analyses of the first two runs, already impactful for COMET/Mu2e, is presented along with a summary of the third.

  12. Melting behaviour of In and Pb particles embedded in an Al matrix

    SciTech Connect

    Zhang, D.L.; Cantor, B. )

    1991-07-01

    Microstructures of melt spun hypomonotectic Al-7wt%In, hypermonotectic Al-5wt%Pb and near monotectic Al-2wt%Pb alloys have been examined by transmission electron microscopy and consist of 10-150 nm diameter faceted In particles and 5-150 nm faceted Pb particles homogeneously distributed in an Al matrix. As-melt spun In and Pb particles exhibit bear cube-cube and cube-cube orientation relationships with the Al matrix respectively, and truncated octahedral shapes bounded by [111] and [100] facets. In this paper the melting behavior of In and Pb particles in as-melt spun Al-7wt%In, Al-5wt%Pb and Al-2wt%Pb alloys is investigated by heating and cooling experiments in a differential scanning calorimeter and in situ heating experiments in a transmission electron microscope.

  13. Theory and X-ray Absorption Spectroscopy for Aluminum Coordination Complexes – Al K-Edge Studies of Charge and Bonding in (BDI)Al, (BDI)AlR2, and (BDI)AlX2 Complexes.

    PubMed

    Altman, Alison B; Pemmaraju, C D; Camp, Clément; Arnold, John; Minasian, Stefan G; Prendergast, David; Shuh, David K; Tyliszczak, Tolek

    2015-08-19

    Polarized aluminum K-edge X-ray absorption near edge structure (XANES) spectroscopy and first-principles calculations were used to probe electronic structure in a series of (BDI)Al, (BDI)AlX2, and (BDI)AlR2 coordination compounds (X = F, Cl, I; R = H, Me; BDI = 2,6-diisopropylphenyl-β-diketiminate). Spectral interpretations were guided by examination of the calculated transition energies and polarization-dependent oscillator strengths, which agreed well with the XANES spectroscopy measurements. Pre-edge features were assigned to transitions associated with the Al 3p orbitals involved in metal-ligand bonding. Qualitative trends in Al 1s core energy and valence orbital occupation were established through a systematic comparison of excited states derived from Al 3p orbitals with similar symmetries in a molecular orbital framework. These trends suggested that the higher transition energies observed for (BDI)AlX2 systems with more electronegative X(1-) ligands could be ascribed to a decrease in electron density around the aluminum atom, which causes an increase in the attractive potential of the Al nucleus and concomitant increase in the binding energy of the Al 1s core orbitals. For (BDI)Al and (BDI)AlH2 the experimental Al K-edge XANES spectra and spectra calculated using the eXcited electron and Core-Hole (XCH) approach had nearly identical energies for transitions to final state orbitals of similar composition and symmetry. These results implied that the charge distributions about the aluminum atoms in (BDI)Al and (BDI)AlH2 are similar relative to the (BDI)AlX2 and (BDI)AlMe2 compounds, despite having different formal oxidation states of +1 and +3, respectively. However, (BDI)Al was unique in that it exhibited a low-energy feature that was attributed to transitions into a low-lying p-orbital of b1 symmetry that is localized on Al and orthogonal to the (BDI)Al plane. The presence of this low-energy unoccupied molecular orbital on electron-rich (BDI)Al distinguishes

  14. Role of Laser Cladding Parameters in Composite Coating (Al-SiC) on Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Riquelme, Ainhoa; Escalera-Rodriguez, María Dolores; Rodrigo, Pilar; Rams, Joaquin

    2016-08-01

    The effect of the different control parameters on the laser cladding fabrication of Al/SiCp composite coatings on AA6082 aluminum alloy was analyzed. A high-power diode laser was used, and the laser control parameters were optimized to maximize the size (height and width) of the coating and the substrate-coating interface quality, as well as to minimize the melted zone depth. The Taguchi DOE method was applied using a L18 to reduce the number of experiments from 81 to only 18 experiments. Main effects, signal-noise ratio and analysis of variance were used to evaluate the effect of these parameters in the characteristics of the coating and to determine their optimum values. The influence of four control parameters was evaluated: (1) laser power, (2) scanning speed, (3) focal condition, and (4) powder feed ratio. Confirmation test with the optimal control parameters was carried out to evaluate the Taguchi method's effectivity.

  15. Friction Stir Welding for Aluminum Metal Matrix Composites (MMC's) (Center Director's Discretionary Fund, Project No. 98-09)

    NASA Technical Reports Server (NTRS)

    Lee, J. A.; Carter, R. W.; Ding, J.

    1999-01-01

    This technical memorandum describes an investigation of using friction stir welding (FSW) process for joining a variety of aluminum metal matrix composites (MMC's) reinforced with discontinuous silicon-carbide (SiC) particulate and functional gradient materials. Preliminary results show that FSW is feasible to weld aluminum MMC to MMC or to aluminum-lithium 2195 if the SiC reinforcement is <25 percent by volume fraction. However, a softening in the heat-affected zone was observed and is known to be one of the major limiting factors for joint strength. The pin tool's material is made from a low-cost steel tool H-13 material, and the pin tool's wear was excessive such that the pin tool length has to be manually adjusted for every 5 ft of weldment. Initially, boron-carbide coating was developed for pin tools, but it did not show a significant improvement in wear resistance. Basically, FSW is applicable mainly for butt joining of flat plates. Therefore, FSW of cylindrical articles such as a flange to a duct with practical diameters ranging from 2-5 in. must be fully demonstrated and compared with other proven MMC joining techniques for cylindrical articles.

  16. Laser alloyed Al-W coatings on aluminum for enhanced corrosion resistance

    NASA Astrophysics Data System (ADS)

    Rajamure, Ravi Shanker; Vora, Hitesh D.; Srinivasan, S. G.; Dahotre, Narendra B.

    2015-02-01

    A tungsten precursor deposit was spray coated on aluminum 1100 substrate and was subsequently surface alloyed using a continuous wave diode-pumped ytterbium laser at varying laser energy densities. For the laser energy input of 21-32 J/mm2 the melt depth ranged between 135 and 150 μm. Scanning electron microscopy observations indicated the formation of uniform and continuously dense laser alloyed coatings with sound interface between the modified surface and substrate along with an equi-axed grain structure with second phase precipitates in the intergranular region. X-ray diffraction analysis confirmed that laser processing has resulted in the formation of Al4W, as the major phase with retention of W in Al within the alloyed region. The corrosion resistance of laser alloyed coatings was evaluated in near natural chloride solution using ac and dc electrochemical techniques. After laser processing potential-time measurements has indicated the relatively stable and high potential values over the longer exposure times. Cyclic polarization results showed the reduction in the corrosion current density by a factor of 8, compared to untreated Al 1100. Besides, the electrochemical impedance spectroscopy confirmed the increase in the total resistance (47-70 kΩ cm2) with the increase in the laser energy density.

  17. The use of polyimide-modified aluminum nitride fillers in AlN@PI/Epoxy composites with enhanced thermal conductivity for electronic encapsulation

    PubMed Central

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-ping

    2014-01-01

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications. PMID:24759082

  18. The use of polyimide-modified aluminum nitride fillers in AlN@PI/epoxy composites with enhanced thermal conductivity for electronic encapsulation.

    PubMed

    Zhou, Yongcun; Yao, Yagang; Chen, Chia-Yun; Moon, Kyoungsik; Wang, Hong; Wong, Ching-Ping

    2014-01-01

    Polymer modified fillers in composites has attracted the attention of numerous researchers. These fillers are composed of core-shell structures that exhibit enhanced physical and chemical properties that are associated with shell surface control and encapsulated core materials. In this study, we have described an apt method to prepare polyimide (PI)-modified aluminum nitride (AlN) fillers, AlN@PI. These fillers are used for electronic encapsulation in high performance polymer composites. Compared with that of untreated AlN composite, these AlN@PI/epoxy composites exhibit better thermal and dielectric properties. At 40 wt% of filler loading, the highest thermal conductivity of AlN@PI/epoxy composite reached 2.03 W/mK. In this way, the thermal conductivity is approximately enhanced by 10.6 times than that of the used epoxy matrix. The experimental results exhibiting the thermal conductivity of AlN@PI/epoxy composites were in good agreement with the values calculated from the parallel conduction model. This research work describes an effective pathway that modifies the surface of fillers with polymer coating. Furthermore, this novel technique improves the thermal and dielectric properties of fillers and these can be used extensively for electronic packaging applications. PMID:24759082

  19. Oxygen coordination of aluminum cations in dehydrated AlPW 12O 40 investigated by solid-state NMR spectroscopy

    NASA Astrophysics Data System (ADS)

    Bressel, Arne; Frey, Jörg; Filek, Urszula; Sulikowski, Bogdan; Freude, Dieter; Hunger, Michael

    2010-03-01

    Dehydrated aluminumdodecatungstophosphate (AlPW 12O 40) was investigated by 27Al MAS NMR spectroscopy in magnetic fields of 9.4 and 17.6 T. Two kinds of octahedrally coordinated ( δ27Al = 1-2 ppm, CQ = 2.4-2.5 MHz, and δ27Al = 4-6 ppm, CQ = 6.0-6.5 MHz), two kinds of penta-coordinated ( δ27Al = 24-30 ppm, CQ = 7.0-7.3 MHz, and δ27Al = 44 ppm, CQ = 7.5-8.7 MHz), and a small amount of tetrahedrally coordinated aluminum cations ( δ27Al = 65 ppm, CQ = 8.2-8.5 MHz) were found. Comparison with 1H MAS NMR spectroscopic studies indicates that the dehydroxylation of aluminum OH groups ( δ1H = 4.2 ppm and 5.6 ppm) at temperatures of 473 and 573 K is accompanied by a partially irreversible change of the oxygen coordination of aluminum cations.

  20. F2Al(mu-eta2:eta2-O2)AlF2: an unusual, stable aluminum peroxo compound.

    PubMed

    Hammerl, Anton; Welch, Barry J; Schwerdtfeger, Peter

    2004-02-23

    The oxidation processes in the industrial production of aluminum from cryolite melts are not fully understood. Oxidation of AlOF2- leads initially to AlOF2 radicals. The structure of the AlOF2 dimer and several oxidized and reduced forms of this compound are investigated by theoretical methods and compared to analogous boron and gallium compounds. The thermodynamic stability of these compounds is investigated. It is shown that the dimeric compound of AlOF2 contains a symmetric peroxo bridge and is unexpectedly stable toward decomposition. PMID:14966980

  1. CO sub 2 induced inhibition of the localized corrosion of aluminum, Al-0. 5% Cu, and Al-2% Cu in dilute HF solution

    SciTech Connect

    Scully, J.R. . Dept. of Materials Science); Peebles, D.E. )

    1991-01-01

    This study presents work on corrosion of aluminum, Al-.5% Cu, and Al-2% Cu. Electrochemical tests were performed in dilute HF solutions both with and without CO{sub 2} sparging. It is suggested that CO{sub 2} or its reaction products interact with the passive film so that exposure of Cu in the oxide-solution interface is minimized. CO{sub 2} is investigated as a corrosion inhibitor. 4 refs. (JDL)

  2. Hydrolysis Studies and Quantitative Determination of Aluminum Ions Using [superscript 27]Al NMR: An Undergraduate Analytical Chemistry Experiment

    ERIC Educational Resources Information Center

    Curtin, Maria A.; Ingalls, Laura R.; Campbell, Andrew; James-Pederson, Magdalena

    2008-01-01

    This article describes a novel experiment focused on metal ion hydrolysis and the equilibria related to metal ions in aqueous systems. Using [superscript 27]Al NMR, the students become familiar with NMR spectroscopy as a quantitative analytical tool for the determination of aluminum by preparing a standard calibration curve using standard aluminum…

  3. [sup 31]P and [sup 27]Al NMR investigations of highly acidic, aqueous solutions containing aluminum and phosphorus

    SciTech Connect

    Mortlock, R.F.; Bell, A.T.; Radke, C.J. Univ. of California, Berkeley )

    1993-01-21

    [sup 31]P and [sup 27]Al NMR spectroscopies have been used to characterize acidic, aqueous solutions of orthophosphoric acid, aluminum chloride, and tetramethylammonium (TMA) hydroxide. The final compositions of the solutions range from 0.1 to 1 mol % P, 0.0 to 20 mol % HCl, P/Al = 0.1 to 20, and P/(TMA)[sub 2]O = 2 to 20. Soluble aluminophosphate cations form reactions of hexaaqua Al monomeric cations, [Al(H[sub 2]O)[sub 6

  4. Laser mass spectrometric detection of AlH molecules as collision-free excimer laser photoproducts from aluminum alkyls

    NASA Astrophysics Data System (ADS)

    Zhang, Y.; Stuke, M.

    1988-08-01

    Aluminum hydride molecules AlH are detected and identified by tunable dye-laser mass spectroscopy as collision-free UV excimer laser photoproducts of the Al alkyls TEA (triethylaluminum (C 2H 5) 3Al) and TIBA (triisobutylaluminum ( i-C 4H 9) 3Al) at 248 and 193 nm. An internal energy distribution analysis of the photoproducts shows only minor vibrational excitation of ν″ = 1 and a Boltzmann-type rotational energy distribution with a temperature of about 0.03 eV, compared to the incoming photon energy of 5.0 or 6.42 eV.

  5. Al2O3 fiber strength degradation in metal and intermetallic matrix composites

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Locci, I. E.

    1994-01-01

    The mechanisms for fiber damage in single crystal Al2O3 fiber-reinforced composites were investigated. Both fiber fragmentation and fiber strength degradation were observed in composites with a variety of matrix compositions. Four mechanisms that may be contributing to the fiber strength loss have been proposed and include matrix reaction, reaction with binders, residual stress-induced damage, and pressure from hot pressing. The effect of matrix reaction was separated from the other three effects by sputter-coating the matrices on cleaned fibers and annealing with a temperature profile that simulates processing conditions. These experiments revealed that Y and Cr in FeCrAlY base alloys and Zr in NiAl alloys reacted with the fiber, and grooves and adherent particles were formed on the fiber surface which were responsible for the strength loss. The effects of the matrix reaction appeared to dominate over the other possible mechanisms, although evidence for reaction with binders was also found. Ridges on the fiber surface, which reflected the grain boundaries of the matrix, were also observed. In order for single-crystal Al2O3 to be used as a fiber in MMC's and IMC's, a matrix or protective coating which minimizes matrix reaction during processing will be necessary. Of the matrices investigated, the Thermo-span(sup TM) alloy was the least damaging to fiber properties.

  6. Temperature-dependence mechanism of tensile strength of Si-Ti-C-O fiber-aluminum matrix composites

    SciTech Connect

    Ochiai, Shojiro; Hojo, Masaki; Osamura, Kozo; Matsunaga, Kenji; Waku, Yoshiharu; Yamamura, Takemi

    1995-03-01

    The mechanism for the temperature dependence of the tensile strength of unidirectional hybrid type Si-Ti-C-O (Tyranno) fiber-reinforced aluminum matrix composite, in which SiC-particles are dispersed in the matrix, is discussed, focusing on the temperature dependencies of the stress concentration arising from broken fibers and critical length and their influences on the composite strength, by means of a shear-lag analysis and a Monte Carlo simulation. The main results are summarized as follows. The softening of the matrix at high temperatures raises the composite strength from the point of decrease in stress concentration, but on the other hand, it also reduces strength from the point of increase in critical length, which reduces the stress-carrying capacity of broken fibers over a long distance. The reason why the measured strength of composite decreased with increasing temperature could be attributed to the predominancy of the latter effect over the former one. The results of the simulation indicated that the hybridization of the composites improved room-temperature and high-temperature strengths through the strengthening of the matrix.

  7. Temperature-dependence mechanism of tensile strength of Si-Ti-C-0 Fiber-Aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Ochiai, Shojiro; Matsunaga, Kenji; Waku, Yoshiharu; Yamamura, Takemi; Hojo, Masaki; Osamura, Kozo

    1995-03-01

    The mechanism for the temperature dependence of the tensile strength of unidirectional hybrid type Si-Ti-C-O (Tyranno) fiber-reinforced aluminum matrix composite, in which SiC-particles are dispersed in the matrix, is discussed, focusing on the temperature dependencies of the stress concentration arising from broken fibers and critical length and their influences on the composite strength, by means of a shear-lag analysis and a Monte Carlo simulation. The main results are summarized as follows. The softening of the matrix at high temperatures raises the composite strength from the point of decrease in stress concentration, but on the other hand, it also reduces strength from the point of increase in critical length, which reduces the stress-carrying capacity of broken fibers over a long distance. The reason why the measured strength of composite decreased with increasing temperature could be attributed to the predominacy of the latter effect over the former one. The results of the simulation indicated that the hybridization of the composites improved room-temperature and high-temperature strengths through the strengthening of the matrix.

  8. New ionic liquids based on complexation of dipropylsulfide and AlCl3 for electrochodeposition of aluminum

    DOE PAGESBeta

    Fang, Youxing; Jiang, Xueguang; Dai, Sheng; Sun, Xiao-Guang

    2015-01-01

    A new kind of ionic liquid based on complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 x 10-4 S cm-1. This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  9. Matrix metalloproteinases (MMPs) and their tissue inhibitors (TIMPs) in amyotrophic lateral sclerosis (ALS).

    PubMed

    Łukaszewicz-Zając, Marta; Mroczko, Barbara; Słowik, Agnieszka

    2014-11-01

    Matrix metalloproteinases (MMPs) are zinc-dependent endopeptidases, responsible for the integrity of the basement membrane (BM) via degradation of extracellular matrix and BM components. These enzymes are presented in central and peripheral nervous system. They are considered to be involved in the pathogenesis of several neurological diseases, including amyotrophic lateral sclerosis (ALS). ALS is a motor neuron disease, leading to muscle atrophy, paralysis and death within 3-5 years from diagnosis. Currently, there is no treatment that can substantially prolong life of ALS patients. Despite the fact that MMPs are not specific for ALS, there is also strong evidence that these enzymes are involved in the pathology of ALS. MMPs are able to exert direct neurotoxic effects, or may cause cell death by degrading matrix proteins. The objective of this paper is to provide an updated and comprehensive review concerning the role of MMPs and their tissue inhibitors (TIMPs) in the pathology of ALS with an emphasis on the significance of MMP-2 and MMP-9 as well as their tissue inhibitors as potential biomarkers of ALS. Numerous hypotheses have been proposed regarding the role of selected MMPs and TIMPs in ALS pathogenesis. Moreover, selective MMPs' inhibitors might be potential targets for therapeutic strategies for patients with ALS. However, future investigations are necessary before some of those non-specific for ALS enzymes could finally be used as biomarkers of this disease. PMID:25047909

  10. Computational investigation on thermal expansivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Mohan Krishna, S. A.; Shridhar, T. N.; Krishnamurthy, L.

    2015-08-01

    Metal matrix composites (MMCs) have been regarded as one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has been increasingly important in a wide range of applications. The coefficient of thermal expansion is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of coefficient of thermal expansion (CTE) as a function of temperature is necessary in order to know the behavior of the material. In this research paper, the evaluation of thermal expansivity has been accomplished for Al 6061, silicon carbide (SiC) and Graphite (Gr) hybrid MMCs from room temperature to 300°C. Aluminum (Al)-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal expansivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated. The results have indicated that the thermal expansivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated for the evaluation of thermal expansivity of composites. Using the experimental values namely modulus of elasticity, Poisson's ratio and thermal expansivity, computational investigation has been carried out to evaluate the thermal parameters namely thermal displacement, thermal strain and thermal stress.

  11. Computational investigation on thermal conductivity behavior of Al 6061-SiC-Gr hybrid metal matrix composites

    NASA Astrophysics Data System (ADS)

    Krishna, S. A. Mohan; Shridhar, T. N.; Krishnamurthy, L.

    2015-10-01

    Metal matrix composites (MMCs) are regarded to be one of the most principal classifications in composite materials. The thermal characterization of hybrid MMCs has become increasingly important in a wide range of applications. Thermal conductivity is one of the most important properties of MMCs. Since nearly all MMCs are used in various temperature ranges, measurement of thermal conductivity as a function of temperature is necessary in order to know the behavior of the material. In the present research, evaluation of thermal conductivity has been accomplished for aluminum alloy (Al) 6061, silicon carbide (SiC) and graphite (Gr) hybrid MMCs from room temperature to 300∘C. Al-based composites reinforced with SiC and Gr particles have been prepared by stir casting technique. The thermal conductivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated using laser flash technique. The results have indicated that the thermal conductivity of the different compositions of hybrid MMCs decreases by the addition of Gr with SiC and Al 6061. Few empirical models have been validated concerning with the evaluation of thermal conductivity of composites. Using the experimental values namely density, thermal conductivity, specific heat capacity and enthalpy at varying temperature ranges, computational investigation has been carried out to evaluate the thermal gradient and thermal flux.

  12. A monotopic aluminum telluride with an Al=Te double bond stabilized by N-heterocyclic carbenes

    PubMed Central

    Franz, Daniel; Szilvási, Tibor; Irran, Elisabeth; Inoue, Shigeyoshi

    2015-01-01

    Aluminum chalcogenides are mostly encountered in the form of bulk aluminum oxides that are structurally diverse but typically consist of networks with high lattice energy in which the chalcogen atoms bridge the metal centres. This makes their molecular congeners difficult to synthesize because of a pronounced tendency for oligomerization. Here we describe the isolation of the monotopic aluminum chalcogenide (LDipN)AlTe(LEt)2 (LDip=1,3-(2,6-diisopropylphenyl)-imidazolin-2-imine, LEt=1,3-diethyl-4,5-dimethyl-imidazolin-2-ylidene). Unique features of (LDipN)AlTe(LEt)2 are the terminal position of the tellurium atom, the shortest aluminum–tellurium distance hitherto reported for a molecular complex and the highest bond order reported for an interaction between these elements, to the best of our knowledge. At elevated temperature (LDipN)AlTe(LEt)2 equilibrates with dimeric {(LDipN)AlTe(LEt)}2 in which the chalcogen atoms assume their common role as bridges between the metal centres. These findings demonstrate that (LDipN)AlTe(LEt)2 comprises the elusive Al=Te double bond in the form of an N-heterocyclic carbene-stabilized species. PMID:26612781

  13. Coagulation characteristics of titanium (Ti) salt coagulant compared with aluminum (Al) and iron (Fe) salts.

    PubMed

    Zhao, Y X; Gao, B Y; Shon, H K; Cao, B C; Kim, J-H

    2011-01-30

    In this study, the performance of titanium tetrachloride (TiCl(4)) coagulation and flocculation is compared with commonly used coagulants such as aluminum sulfate (Al(2)(SO(4))(3)), polyaluminum chloride (PACl), iron chloride (FeCl(3)), and polyferric sulfate (PFS) in terms of water quality parameters and floc properties. TiCl(4) flocculation achieved higher removal of UV(254) (98%), dissolved organic carbon (DOC) (84%) and turbidity (93%) than other conventional coagulants. Charge neutralization and physical entrapment of colloids within coagulant precipitates and adsorption, seemed to play a significant role during TiCl(4) flocculation, while the main mechanism for conventional coagulants was bridge-aggregation and adsorption. The aggregated flocs after TiCl(4) flocculation showed the fastest growth rate compared to the other coagulants, with the largest floc size (801 μm) occurring within 8 min. The floc strength factor of PACl, Al(2)(SO(4))(3), PFS, FeCl(3) and TiCl(4) was 34, 30, 29, 26 and 29, respectively, while the floc recovery factor of the TiCl(4) coagulant was the lowest. Based on the results of the above study, it is concluded that the TiCl(4) flocculation can reduce the hydraulic retention time of slow and rapid mixing, however, careful handling of sludge is required due to the low recoverability of the aggregated floc. PMID:21075521

  14. Electrical, dielectric and electrochemical measurements of bulk aluminum phthalocyanine chloride (AlPcCl)

    NASA Astrophysics Data System (ADS)

    Soliman, I. M.; El-Nahass, M. M.; Mansour, Y.

    2016-01-01

    AC conductivity and the related dielectric properties of bulk aluminum phthalocyanine chloride (AlPcCl) have been studied over a temperature range (303-403 K) and frequency range (42-106 Hz). The universal power law σac (ω)=Aωs has been used to investigate dependence of AC conductivity on frequency. The variation of the frequency exponent (s) with temperature was analyzed in terms of different conduction mechanisms; the predominant conduction mechanism was found to be the correlated barrier hopping (CBH) model. The barrier height was calculated by using (CBH) model, it was found to be 1.41 eV. Dependence of σac (ω) on temperature refers to a linear increase with increasing temperature at different frequencies. The density of states N (EF) was calculated to be equal 4.11×1019 cm-3 using Elliott model. It has been found that AC activation energy decreases with increasing frequency. Dielectric values were analyzed using complex permittivity and complex electric modulus for bulk AlPcCl at different temperatures. The obtained value of HOMO-LUMO energy gap was found to be 1.48 eV.

  15. The 1200 C cyclic oxidation behavior of two nickel-aluminum alloys (Ni3AL and NiAl) with additions of chromium, silicon, and titanium

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Santoro, G. J.

    1972-01-01

    The alloys Ni3Al and NiAl with and without 1 and 3 atomic percent chromium, silicon, and titanium replacing the aluminum were cyclically oxidized at 1200 C for times to 200 hours, and the results were compared with those obtained with the alloy B-1900 subjected to the same oxidation process. The evaluation was based on metal recession, specific weight change, metallography, electron microprobe analysis, and X-ray diffraction. The oxidation resistance of Ni3Al was improved by Si, unaffected by Ti, and degraded by Cr. The oxidation resistance of NiAl was slightly improved by Ti, unaffected by Si, and degraded by Cr. The oxidation resistance of Ni3Al with 1 atomic percent Si was nearly equal to that of NiAl. Alloy B-1900 exhibited oxidation resistance comparable to that of Ni3Al + Cr compositions.

  16. Modeling of Interaction Layer Growth Between U-Mo Particles and an Al Matrix

    SciTech Connect

    Yeon Soo Kim; G. L. Hofman; Ho Jin Ryu; Jong Man Park; A. B. Robinson; D. M. Wachs

    2013-12-01

    Interaction layer growth between U-Mo alloy fuel particles and Al in a dispersion fuel is a concern due to the volume expansion and other unfavorable irradiation behavior of the interaction product. To reduce interaction layer (IL) growth, a small amount of Si is added to the Al. As a result, IL growth is affected by the Si content in the Al matrix. In order to predict IL growth during fabrication and irradiation, empirical models were developed. For IL growth prediction during fabrication and any follow-on heating process before irradiation, out-of-pile heating test data were used to develop kinetic correlations. Two out-of-pile correlations, one for the pure Al matrix and the other for the Al matrix with Si addition, respectively, were developed, which are Arrhenius equations that include temperature and time. For IL growth predictions during irradiation, the out-of-pile correlations were modified to include a fission-rate term to consider fission enhanced diffusion, and multiplication factors to incorporate the Si addition effect and the effect of the Mo content. The in-pile correlation is applicable for a pure Al matrix and an Al matrix with the Si content up to 8 wt%, for fuel temperatures up to 200 degrees C, and for Mo content in the range of 6 – 10wt%. In order to cover these ranges, in-pile data were included in modeling from various tests, such as the US RERTR-4, -5, -6, -7 and -9 tests and Korea’s KOMO-4 test, that were designed to systematically examine the effects of the fission rate, temperature, Si content in Al matrix, and Mo content in U-Mo particles. A model converting the IL thickness to the IL volume fraction in the meat was also developed.

  17. Fatigue testing welded joints for P/M Al-matrix composites

    NASA Astrophysics Data System (ADS)

    Harrigan, William C.

    1994-07-01

    To meet their need for high stiffness, many bicycles currently rely on aluminum-matrix composites. The highest strength and highest stiffness form of these material, 6092/B4C/15p, is produced by powder metallurgy techniques. The bicycles are tungsten inert-gas welded and fully heat treated after welding. A test technique has been developed to assess the static and fatigue properties of welded joints. This test technique has revealed the increased stiffness and strength of a 6092/B4C/15p-T6P composite tube joint as compared with a 6061-T6 aluminum one. This test technique is currently being used to identify fatigue properties for both tube joints.

  18. Interaction of Al2O3-ZrO2 fibers with a Ti-Al matrix during pressure casting

    NASA Astrophysics Data System (ADS)

    Nourbakhsh, S.; Liang, F. L.; Margolin, H.

    1990-01-01

    Electron and optical electron microscopy, together with energy dispersive X-ray (EDX) chemical microanalysis, were employed to examine the microstructure of a pressure-cast composite consisting of a Ti-48.4 at. pct Al-1 at. pct Mn matrix reinforced with DuPont’s PRD-166 A12O3 fibers containing 20 wt pct partially stabilized ZrO2. The originally cylindrical fibers were found to have a scalloped surface, and a zone just below the surface was free of ZrO2. In addition, the fibers contained entrapped TiAl, and a small portion of the fiber periphery was covered by ZrO2 particles, which were free of the Y2O3 and HfO2 oxides present in the ZrO2 within the fibers. The matrix consisted of a mixture of TiAl and a lamellar structure of TiAl and Ti3Al and contained Zr not originally present in the matrix alloy. An analysis of the origin of this microstructure is presented.

  19. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  20. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  1. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  2. Quasi-transverse optical phonon mode in self-generated semipolar AlN grains embedded in c-oriented AlN matrix grown on sapphire using hydride vapor phase epitaxy

    NASA Astrophysics Data System (ADS)

    Hu, Y. Y.; Zhou, T. F.; Zheng, S. N.; Liu, X. H.; Zhao, J. J.; Su, X. J.; Huang, J.; Qiu, Y. X.; Zhang, J. C.; Xu, K.

    2016-05-01

    In this study, we present a microspectroscopic investigation on the quasi-transverse optical phonon modes Q(TO) in some self-generated aluminum nitride (AlN) grains grown on sapphire using hydride vapor phase epitaxy. Using X-ray diffraction and transmission electron microscope, these grains were confirmed to be embedded in (0001)-AlN (c-AlN) epitaxial matrix with an appearance plane of (10 1 ¯ 1 ) (s-plane). Two beam bright field images further showed that the AlN grains were free of dislocation. In-plane phonon anisotropy of the AlN grains was discussed in detail using angular-dependent polarized Raman spectroscopy. The dependence of pure Raman phonons intensity on rotation angle agrees well with the calculation. The Q(TO) phonon intensity exhibited similar behavior to that of A1(TO) phonon, which can be explained by Loudon's formula. However, the observed frequency fluctuation for the Q(TO) phonon differs from that of the pure phonon modes, which cannot be directly understood from the classic Loudon's formula. A modified Loudon's formula appropriate to non-normal incidence was presented to explain the observed Q(TO) phonon frequency fluctuation. Combining with the angular-dependent Raman spectra, we proposed that a small inclination of s-plane along with the various in-plane orientations in c-AlN matrix lead to the frequency fluctuation of Q(TO) in these embedded semipolar AlN grains.

  3. Corrosion of graphite/aluminum metal-matrix composites. Technical report, 1 Mar-31 Dec 90

    SciTech Connect

    Buonanno, M.A.; Latanision, R.M.; Hihara, L.H.; Chiang, J.F.

    1991-02-01

    Several commercial G/Al MMCs have been studied by potentiodynamic polarization in deaerated 0.5 M Na{sub 2}SO{sub 4}. The results have been compared with those which were predicted by the mixed electrode theory. The results indicate that processing conditions, especially the cooling rate, had a strong influence on the corrosion behavior of the G/Al MMCs. Large scale G/Al model MMCs were fabricated at MIT in order to study the corrosion behavior of G/Al galvanic couples with the scanning potential microprobe (SPM). Preliminary results indicate that coating graphite with discontinuous alumina did not reduce the corrosion rate of the G/Al galvanic couple. Ion implanting the surface of G/Al model MMCs with zinc, a cathodic inhibitor, did reduce the corrosion G/Al galvanic couple; however, the protection was incomplete.

  4. Global Transcriptome Analysis Reveals Distinct Aluminum-Tolerance Pathways in the Al-Accumulating Species Hydrangea macrophylla and Marker Identification

    PubMed Central

    Chen, Haixia; Lu, Changping; Jiang, Hui; Peng, Jinhui

    2015-01-01

    Hydrangea (Hydrangea macrophylla) is a well known Al-accumulating plant, showing a high level of aluminum (Al) tolerance and accumulation. Although the physiological mechanisms for detoxification of Al and the roles of Al in blue hydrangea sepals have been reported, the molecular mechanisms of Al tolerance and accumulation are poorly understood in hydrangea. In this study, we conducted a genome-wide transcriptome analysis of Al-response genes in the roots and leaves of hydrangea by RNA sequencing (RNA-seq). The assembly of hydrangea transcriptome provides a rich source for gene identification and mining molecular markers, including single nucleotide polymorphism (SNP) and simple sequence repeat (SSR). A total of 401,215 transcripts with an average length of 810.77bp were assembled, generating 256,127 unigenes. After annotation, 4,287 genes in the roots and 730 genes in the leaves were up-regulated by Al exposure, while 236 genes in the roots and 719 genes in the leaves were down-regulated, respectively. Many transporters, including MATE and ABC families, were involved in the process of Al-citrate complex transporting from the roots in hydrangea. A plasma membrane Al uptake transporter, Nramp aluminum transporter was up-regulated in roots and leaves under Al stress, indicating it may play an important role in Al tolerance by reducing the level of toxic Al. Although the exact roles of these candidate genes remain to be examined, these results provide a platform for further functional analysis of the process of detoxification of Al in hydrangea. PMID:26660093

  5. Fractionation of residual Al in natural water treatment from reservoir with poly-aluminum-silicate-chloride (PASiC): effect of OH/Al, Si/Al molar ratios and initial pH.

    PubMed

    Yang, Zhonglian; Gao, Baoyu; Wang, Yan; Zhao, Yaqin; Yue, Qinyan

    2012-01-01

    An aluminum fractionation study was conducted for a surface reservoir water treatment to understand the performance of poly-aluminum-silicate-chloride (PASiC) in terms of the residual Al fractions as a function of initial pH. The coagulation performance expressed as turbidity and organic matter removal was established as supporting data. Some extra data were evaluated in terms of the residual Al ratio of the composite PASiC coagulant. The main residual Al sources were the Al fractions derived from the use of PASiC. The turbidity and organic matter removal ability was optimal at initial pH 6.00-7.00, while the concentrations of various residual Al species and the residual Al ratio of PASiC were minimal at an initial pH range of 7.00-8.00. Under the conditions of OH/Al molar ratio = 2.00 and Si/Al molar ratio = 0.05, PASiC had superior coagulation performance and comparatively low residual Al concentrations. The Al fraction in the composite PASiC coagulant seldom remained under such conditions. Experimental data also indicated that the suspended (filterable) Al fraction was the dominant species, and organic-bound or organo-Al complex Al was considered to be the major species of dissolved Al in water treated by PASiC coagulation. Additionally, the dissolved inorganic monomeric Al species dominated the dissolved monomeric Al fraction. PMID:23534222

  6. Partial oxidation of dimethyl ether using the structured catalyst Rh/Al2O3/Al prepared through the anodic oxidation of aluminum.

    PubMed

    Yu, B Y; Lee, K H; Kim, K; Byun, D J; Ha, H P; Byun, J Y

    2011-07-01

    The partial oxidation of dimethyl ether (DME) was investigated using the structured catalyst Rh/Al2O3/Al. The porous Al2O3 layer was synthesized on the aluminum plate through anodic oxidation in an oxalic-acid solution. It was observed that about 20 nm nanopores were well developed in the Al2O3 layer. The thickness of Al2O3 layer can be adjusted by controlling the anodizing time and current density. After pore-widening and hot-water treatment, the Al2O3/Al plate was calcined at 500 degrees C for 3 h. The obtained delta-Al2O3 had a specific surface area of 160 m2/g, making it fit to be used as a catalyst support. A microchannel reactor was designed and fabricated to evaluate the catalytic activity of Rh/Al2O3/Al in the partial oxidation of DME. The structured catalyst showed an 86% maximum hydrogen yield at 450 degrees C. On the other hand, the maximum syngas yield by a pack-bed-type catalyst could be attained by using a more than fivefold Rh amount compared to that used in the structured Rh/Al2O3/Al catalyst. PMID:22121705

  7. B -spline R -matrix-with-pseudostates calculations for electron collisions with aluminum

    NASA Astrophysics Data System (ADS)

    Gedeon, Viktor; Gedeon, Sergej; Lazur, Vladimir; Nagy, Elizabeth; Zatsarinny, Oleg; Bartschat, Klaus

    2015-11-01

    A systematic study of angle-integrated cross sections for electron scattering from neutral aluminum is presented. The calculations cover elastic scattering, excitation of the 14 states (3 s2n p ) P2o (n =3 ,4 ,5 ,6 ) , (3 s2n s ) 2S (n =4 ,5 ,6 ) , (3 s2n d ) 2D (n =3 ,4 ) , (3 s 3 p2)P,24,2D,2S , and (3 s24 f ) F2o , as well as electron impact ionization. The sensitivity of the results to changes in the theoretical model is checked by comparing predictions from a variety of approximations, including a large-scale model with over 500 continuum pseudostates. The current results are believed to be accurate at the few-percent level and should represent a sufficiently extensive set of electron collision data for most modeling applications involving neutral aluminum.

  8. Direct Observation of Lattice Aluminum Environments in Li Ion Cathodes LiNi1-y-zCoyAlzO2 and Al-Doped LiNixMnyCozO2 via (27)Al MAS NMR Spectroscopy.

    PubMed

    Dogan, Fulya; Vaughey, John T; Iddir, Hakim; Key, Baris

    2016-07-01

    Direct observations of local lattice aluminum environments have been a major challenge for aluminum-bearing Li ion battery materials, such as LiNi1-y-zCoyAlzO2 (NCA) and aluminum-doped LiNixMnyCozO2 (NMC). (27)Al magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy is the only structural probe currently available that can qualitatively and quantitatively characterize lattice and nonlattice (i.e., surface, coatings, segregation, secondary phase etc.) aluminum coordination and provide information that helps discern its effect in the lattice. In the present study, we use NMR to gain new insights into transition metal (TM)-O-Al coordination and evolution of lattice aluminum sites upon cycling. With the aid of first-principles DFT calculations, we show direct evidence of lattice Al sites, nonpreferential Ni/Co-O-Al ordering in NCA, and the lack of bulk lattice aluminum in aluminum-"doped" NMC. Aluminum coordination of the paramagnetic (lattice) and diamagnetic (nonlattice) nature is investigated for Al-doped NMC and NCA. For the latter, the evolution of the lattice site(s) upon cycling is also studied. A clear reordering of lattice aluminum environments due to nickel migration is observed in NCA upon extended cycling. PMID:27299505

  9. Data characterizing flexural properties of Al/Al2O3 syntactic foam core metal matrix sandwich

    PubMed Central

    Omar, Mohammed Yaseer; Xiang, Chongchen; Gupta, Nikhil; Strbik, Oliver M.; Cho, Kyu

    2015-01-01

    Microstructural observations and flexural property datasets are provided for aluminum alloy matrix syntactic foam core sandwich composites. The tests are conducted in three-point bending configuration. The data supplied includes methods used for conducting microscopy and mechanical testing. Raw load–displacement data, which is used to plot stress–strain graphs, obtained during the flexural test is also included. Images from a DSLR camera are stitched together to form a detailed failure sequencing video. Failure of specimens is captured in sequential images using a digital camera. These images are stitched together to develop a video for visualization of failure mechanisms. Calculations are also included for a theoretical model that is used to estimate the flexural properties of the syntactic foam core sandwich. PMID:26958610

  10. Data characterizing flexural properties of Al/Al2O3 syntactic foam core metal matrix sandwich.

    PubMed

    Omar, Mohammed Yaseer; Xiang, Chongchen; Gupta, Nikhil; Strbik, Oliver M; Cho, Kyu

    2015-12-01

    Microstructural observations and flexural property datasets are provided for aluminum alloy matrix syntactic foam core sandwich composites. The tests are conducted in three-point bending configuration. The data supplied includes methods used for conducting microscopy and mechanical testing. Raw load-displacement data, which is used to plot stress-strain graphs, obtained during the flexural test is also included. Images from a DSLR camera are stitched together to form a detailed failure sequencing video. Failure of specimens is captured in sequential images using a digital camera. These images are stitched together to develop a video for visualization of failure mechanisms. Calculations are also included for a theoretical model that is used to estimate the flexural properties of the syntactic foam core sandwich. PMID:26958610

  11. Calorimetric studies of 7000 series aluminum alloys. I - Matrix precipitate characterization of 7075. II - Comparison of 7075, 7050, and RX720 alloys

    NASA Technical Reports Server (NTRS)

    Deiasi, R.; Adler, P. N.

    1977-01-01

    Correlation between differential scanning calorimetry and high temperature transmission electron microscopy for the characterization of preexisting matrix precipitates in the highest-strength and overaged tempers of 7075 aluminum was demonstrated. The solid state reactions undergone by these tempers in the 20-500 C temperature range were elucidated and expressed in terms of thermodynamic and kinetic parameters. The dissolution parameters for each phase are distinguishable and serve as guidelines for a rapid characterization of the matrix microstructure of these alloys.

  12. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  13. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Elevated Temperature Aluminum Metal Matrix Composite (MMC) Alloy and Its Processing Technology

    SciTech Connect

    Weiss, David C.; Gegal, Gerald A.

    2014-04-15

    The objective of this project was to provide a production capable cast aluminum metal matrix composite (MMC) alloy with an operating temperature capability of 250-300°C. Important industrial sectors as well as the military now seek lightweight aluminum alloy castings that can operate in temperature ranges of 250-300°C. Current needs in this temperature range are being satisfied by the use of titanium alloy castings. These have the desired strength properties but the end components are heavier and significantly more costly. Also, the energy requirements for production of titanium alloy castings are significantly higher than those required for production of aluminum alloys and aluminum alloy castings.

  14. The Microstructure-Processing-Property Relationships in an Al Matrix Composite System Reinforced by Al-Cu-Fe Alloy Particles

    SciTech Connect

    Fei Tang

    2004-12-19

    Metal matrix composites (MMC), especially Al matrix composites, received a lot of attention during many years of research because of their promise for the development of automotive and aerospace materials with improved properties and performance, such as lighter weight and better structural properties, improved thermal conductivity and wear resistance. In order to make the MMC materials more viable in various applications, current research efforts on the MMCs should continue to focus on two important aspects, including improving the properties of MMCs and finding more economical techniques to produce MMCs. Solid state vacuum sintering was studied in tap densified Al powder and in hot quasi-isostatically forged samples composed of commercial inert gas atomized or high purity Al powder, generated by a gas atomization reaction synthesis (GARS) technique. The GARS process results in spherical Al powder with a far thinner surface oxide. The overall results indicated the enhanced ability of GARS-processed Al and Al alloy powders for solid state sintering, which may lead to simplification of current Al powder consolidation processing methods. Elemental Al-based composites reinforced with spherical Al-Cu-Fe alloy powders were produced by quasi-isostatic forging and vacuum hot pressing (VHP) consolidation methods. Microstructures and tensile properties of AYAl-Cu-Fe composites were characterized. It was proved that spherical Al-Cu-Fe alloy powders can serve as an effective reinforcement particulate for elemental Al-based composites, because of their high hardness and a preferred type of matrix/reinforcement interfacial bonding, with reduced strain concentration around the particles. Ultimate tensile strength and yield strength of the composites were increased over the corresponding Al matrix values, far beyond typical observations. This remarkable strengthening was achieved without precipitation hardening and without severe strain hardening during consolidation because of

  15. Failure Modeling of Titanium-6Al-4V and 2024-T3 Aluminum with the Johnson-Cook Material Model

    SciTech Connect

    Kay, G

    2002-09-16

    A validated Johnson-Cook model could be employed to perform simulations that conform to FAA standards for evaluating aircraft and engine designs for airworthiness and containment considerations. A previous LLNL report [1] described the motivation for using the Johnson-Cook material model in simulations involving engine containment and the effect of uncontained engine debris on aircraft structures. In that report, experimental studies of the deformation and failure behavior of Ti-6Al-4V and 2024-T3 aluminum at high strain rates and large strains were conducted. The report also describes the generation of material constants for the Johnson-Cook strength model. This report describes the determination and validation of parameters for Ti-6Al-4V and 2024-T3 aluminum that can be used in the failure portion of the Johnson-Cook material.

  16. 49 CFR 178.46 - Specification 3AL seamless aluminum cylinders.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... suitable method that will identify the alloy, the aluminum producer's cast number, the solution heat treat batch number and the lot number. (4) The material must be of uniform quality. Only the following heat treatable aluminum alloys in table 1 and 2 are permitted as follows: Table 1—Heat or Cast Analysis...

  17. 75 FR 44184 - Aluminum tris(O-ethylphosphonate), Butylate, Chlorethoxyfos, Clethodim, et al.; Proposed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-28

    ... for aluminum tris(O-ethylphosphonate) on pineapple fodder and forage because they are not considered... to revoke the tolerances for aluminum tris(O- ] ethylphosphonate) on pineapple fodder and forage... on the commodity. Because pineapple, fodder and pineapple, forage are no longer considered by...

  18. Bias in determining aluminum concentrations: Comparison of digestion methods and implications on Al management.

    PubMed

    He, Y Thomas; Ziemkiewicz, Paul F

    2016-09-01

    Aluminum is an important aquatic contaminant due to its ubiquity, toxicity and low regulatory discharge limits. Aluminum is mobilized in mining related, acidic drainage and is commonly a regulated pollutant. However, while aquatic toxicity studies and toxicity criteria are based on dissolved aluminum(Ald), discharge levels are, for statutory reasons, based on total recoverable aluminum (Alt). The rationale for using total recoverable aluminum recognizes the potential for the release of exchangeable, toxic cations or dissolution of metastable metal flocs in the event the discharge enters an acidic receiving stream. The digestion methods used in determining total recoverable metals are not meant to dissolve aluminosilicate clay particles but we found that they do, resulting in positively biased total recoverable aluminum values. This study explored the interaction between total suspended solids (TSS) and total recoverable aluminum using three digestion methods to evaluate which method introduced the least bias. Using field collected water and sediment samples from two coal mine drainage sites in Central West Virginia, three total recoverable digestion methods (USEPA Method 200.7, M1; USGS In-Bottle method, M2; and a Modified In-Bottle method, M3) were used to determine total recoverable aluminum across a range of total suspended solids concentrations. Baseline simulation experiments were conducted at pH 2.5, 3.5, 4.5 and 5.5 at different total suspended solids concentrations. Results indicated that dissolved aluminum did not respond to increasing total suspended solids concentrations while determined total recoverable aluminum increased with total suspended solids, indicating varying degrees of clay dissolution and, thus bias in the total recoverable aluminum concentration. While all three digestion methods overestimated total recoverable aluminum, at the same total suspended solids concentration, total recoverable aluminum extracted by USEPA Method 200.7 (M1) was

  19. Laser peening without coating on aluminum alloy Al-6061-T6 using low energy Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Sathyajith, S.; Kalainathan, S.; Swaroop, S.

    2013-02-01

    The present study investigates the effect of laser peening without coating on aluminum alloy Al-6061-T6 with a 300 mJ infrared laser. The surface topography, microstructure, surface topography, surface residual stress and micro-hardness of peened and unpeened surfaces were studied. The study shows that laser peening without coating can significantly improve surface compressive stress and micro-hardness with trivial increase in surface roughness. Microstructure evaluation confirmed there was no near surface solidification after LPwC.

  20. AlNiYCo Amorphous Matrix Composites Induced by Bismuth and Lead Additions

    NASA Astrophysics Data System (ADS)

    He, Jie; Jiang, Hongxiang; Zhao, Jiuzhou; Mattern, Norbert; Eckert, Jürgen

    2011-12-01

    (Al85Ni5Y8Co2)98Bi2 and (Al85Ni5Y8Co2)98(Bi50Pb50)2 alloys are rapidly solidified using the single-roller melt-spinning method. Al85Ni5Y8Co2 amorphous matrix composites containing faceted BiY particles are synthesized by the liquid-solid reaction between added bismuth and constituents of the molten Al-Ni-Y-Co glass-forming alloy. The microstructure of the rapidly quenched (Al85Ni5Y8Co2)98(Bi50Pb50)2 multiphase composites consists of Al-based amorphous matrix and crystalline Pb-rich and BiY particles. The Pb-rich particles stem from liquid-liquid and monotectic reactions induced by lead addition. The phase constitution and microstructure are investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The reaction-induced crystalline BiY and Pb-rich particles are uniformly distributed in the amorphous matrix. The microstructure formation of the rapidly quenched alloys was discussed.

  1. Optimal welding parameters for very high power ultrasonic additive manufacturing of smart structures with aluminum 6061 matrix

    NASA Astrophysics Data System (ADS)

    Wolcott, Paul J.; Hehr, Adam; Dapino, Marcelo J.

    2014-03-01

    Ultrasonic additive manufacturing (UAM) is a recent solid state manufacturing process that combines ad- ditive joining of thin metal tapes with subtractive milling operations to generate near net shape metallic parts. Due to the minimal heating during the process, UAM is a proven method of embedding Ni-Ti, Fe-Ga, and PVDF to create active metal matrix composites. Recently, advances in the UAM process utilizing 9 kW very high power (VHP) welding has improved bonding properties, enabling joining of high strength materials previously unweldable with 1 kW low power UAM. Consequently, a design of experiments study was conducted to optimize welding conditions for aluminum 6061 components. This understanding is critical in the design of UAM parts containing smart materials. Build parameters, including weld force, weld speed, amplitude, and temperature were varied based on a Taguchi experimental design matrix and tested for me- chanical strength. Optimal weld parameters were identi ed with statistical methods including a generalized linear model for analysis of variance (ANOVA), mean e ects plots, and interaction e ects plots.

  2. Damping mechanisms in alumina borate whisker-reinforced-aluminum matrix composites with or without SnO{sub 2} coatings

    SciTech Connect

    Hu, J.; Wang, X. F.; Zheng, Z. Z.

    2010-01-15

    SnO{sub 2} was successfully coated on the surface of alumina borate whiskers. The pure aluminum matrix composites reinforced with a SnO{sub 2}-coated alumina borate whisker were fabricated by squeeze casting. The effects of coating contents on the damping properties of the coated composites at various temperatures, frequencies, and strain amplitudes were examined. The microstructures of the coated composites were also investigated through transmission electron microscopy observations. These results indicate that the introduction of Sn at the interface between whisker and matrix in the coated composites during the squeeze casting process alters not only the interface structures but also the dislocation status of the matrices in the vicinity of the interface. The results of damping characterization indicate that the damping capacities of the coated composites strongly depend on the coating contents and strain amplitudes. A damping peak at low temperatures appeared not only in the coated composites but also in the noncoated one, which is related to dislocation motion and interfacial slip caused by Sn. A damping peak at high temperatures appeared only in the coated composites, and the damping mechanisms at high temperature change with the increase in strain amplitudes. Sn played an important role on the damping mechanisms of the coated composites all along.

  3. Thermodynamics and Kinetics of the Formation of Al2O3/ MgAl2O4/MgO in Al-Silica Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Sreekumar, V. M.; Ravi, K. R.; Pillai, R. M.; Pai, B. C.; Chakraborty, M.

    2008-04-01

    The formation of Al2O3, MgAl2O4, and MgO has been widely studied in different Al base metal matrix composites, but the studies on thermodynamic aspects of the Al2O3/ MgAl2O4/MgO phase equilibria have been limited to few systems such as Al/Al2O3 and Al/SiC. The present study analyzes the Al2O3/MgAl2O4 and MgAl2O4/MgO equilibria with respect to the temperature and the Mg content in Al/SiO2 system using an extended Miedema model. There is a linear and parabolic variation in Mg with respect to the temperature for MgAl2O4/MgO and Al2O3/MgAl2O4 equilibria, respectively, and the influence of Si and Cu in the two equilibria is not appreciable. The experimental verification has been limited to MgAl2O4/MgO equilibria due to the high Mg content (≥0.5 wt pct) required for composite processing. The study has been carried out on two varieties of Al/SiO2 composites, i.e., Al/Silica gel and Al/Micro silica processed by liquid metallurgy route (stir casting route). MgO is found to be more stable compared to MgAl2O4 at Mg levels ≥5 and 1 wt pct in Al/Silica gel and Al/Micro silica composites, respectively, at 1073 K. MgO is also found to be more stable at lower Mg content (3 wt pct) in Al/Silica gel composite with decreasing particle size of silica gel from 180 micron to submicron and nanolevels. The MgO to MgAl2O4 transformation has taken place through a series of transition phases influenced by the different thermodynamic and kinetic parameters such as holding temperature, Mg concentration in the alloy, holding time, and silica particle size.

  4. Cubic AlNi compound dispersed Mg-based amorphous matrix composites prepared by rapid solidification

    SciTech Connect

    Niikura, A.; Tsai, A.P.; Inoue, A.; Masumoto, T. . Inst. for Materials Research)

    1994-06-01

    Magnesium is known as the lightest metal which has been used as a construction material. Recently, a series of amorphous Al-and Mg-based alloys having high strength and a wider supercooled liquid region have been found in Mg (or Al)-Tm (transition metal)-Ln (lanthanide metal) system, with indications of becoming a high specific strength material. Moreover, it was found that the dispersion of ultrafine fcc or hcp particles in the amorphous matrix improved the mechanical strength. On the other hand, a metal matrix composite material is a promising approach to materials development from which one can realize the enhanced mechanical properties of rapidly quenched metals in widespread technical application. The melt-spinning method has been combined with some techniques to incorporate carbide, nitride, and oxide particles into the molten alloy, to prepare an amorphous metal matrix composite. In general, the composite was prepared by consolidation techniques at sufficiently high temperature, which could lead to the crystallization. Thus, the preparation of amorphous composite is rarely achieved of amorphous phase. Recently, the authors have fabricated magnesium amorphous matrix composites with cubic AlNi compound (c-AlNi) as dispersoid by melt-spinning without any extra process. In this communication, they report the fabrication, structure, and hardness of this special amorphous composite.

  5. Pre-Accretionary Distribution of Ca and Al Between Matrix and Chondrules in CV Chondrites

    NASA Astrophysics Data System (ADS)

    Hezel, D. C.; Palme, H.

    2007-03-01

    Ca/Al-ratios in Y-86751 (CV) chondrules are super- and in matrix sub-chondritic. The opposite is true for Allende and Efremovka. Incorporation of spinel in Allende and Efremovka chondrule precursors in a nebular setting can explain this observation.

  6. Synthesis and processing of Al{sub 2}O{sub 3}/Al composites by in situ reaction of aluminum and mullite

    SciTech Connect

    Fahrenholtz, W.G.; Ewsuk, K.G.; Loehman, R.E.; Tomsia, A.P.

    1995-02-01

    Al{sub 2}O{sub 3}/Al composites, were formed by reacting molten aluminum metal with dense mullite ceramic preforms. The composites produced by this reactive metal penetration process (RMP) have a two phase, interpenetrating microstructure in which both the ceramic and the metal are continuous in three dimensions. Scanning electron microscopy (SEM) micrographs of composites produced by RMP show a fine microstructure comprised of interlocked metal and ceramic phases, with a feature size of approximately 2 {mu}m. RMP is a relatively rapid process with metal penetration rates of nearly 5 mm/hour at 1100{degrees}C after a short incubation period. An activation energy of 92 kJ/mole was calculated from reaction rate data. Transmission electron microscopy (TEM) micrographs reveal that aluminum metal penetrates along the mullite grain boundaries before reaction with the mullite grains, indicating that diffusion along grain boundaries may be the rate limiting step for the reaction. Thermodynamic information, results of microstructure analyses, and kinetic data indicate that RMP proceeds in 4 stages: (1) Al melting and the formation of a thermodynamically stable metal/ceramic interface; (2) depletion of oxygen from the grain boundaries intersecting the ceramic/metal interface; (3) Al metal penetration into the ceramic preform along grain boundaries; and (4) Al reaction with and conversion of individual mullite grains.

  7. New ionic liquids based on complexation of dipropylsulfide and AlCl3 for electrochodeposition of aluminum

    SciTech Connect

    Fang, Youxing; Jiang, Xueguang; Dai, Sheng; Sun, Xiao-Guang

    2015-01-01

    A new kind of ionic liquid based on complexation of dipropyl sulfide (DPS) and AlCl3 has been prepared. The equivalent concentration of AlCl3 in the ionic liquid is as high as 2.3 M. More importantly, it is highly fluidic and exhibits an ambient ionic conductivity of 1.25 x 10-4 S cm-1. This new ionic liquid can be successfully used as an electrolyte for electrodeposition of aluminum.

  8. Synthesis and electroluminescence characterization of a new aluminum complex, [8-hydroxyquinoline] bis [2, 2'bipyridine] aluminum Al(Bpy)2q

    NASA Astrophysics Data System (ADS)

    Rahul, Kumar; Ritu, Srivastava; Punita, Singh

    2016-01-01

    We have synthesized and characterized a new electroluminescent material, [8-hydroxyquinoline] bis [2,2'bipyridine] aluminum. A solution of this material Al(Bpy)2q in toluene showed absorption maxima at 380 nm, which was attributed to the moderate energy (π-π*) transitions of the aromatic rings. The photoluminescence spectrum of Al(Bpy)2q in the toluene solution showed a peak at 518 nm. This material shows thermal stability up to 300 °C. The structure of the device is ITO/F4-TCNQ (1 nm)/α-NPD (35 nm)/Al(Bpy)2q (35 nm)/ BCP (6 nm)/Alq3 (28 nm)/LiF (1 nm)/Al (150 nm). This device exhibited a luminescence peak at 515 nm (CIE coordinates, x = 0.32, y = 0.49). The maximum luminescence of the device was 214 cd/m2 at 21 V. The maximum current efficiency of OLED was 0.12 cd/A at 13 V and the maximum power efficiency was 0.03 lm/W at 10 V.

  9. Stress Corrosion Cracking in Al-Zn-Mg-Cu Aluminum Alloys in Saline Environments

    NASA Astrophysics Data System (ADS)

    Holroyd, N. J. Henry; Scamans, G. M.

    2013-03-01

    Stress corrosion cracking of Al-Zn-Mg-Cu (AA7xxx) aluminum alloys exposed to saline environments at temperatures ranging from 293 K to 353 K (20 °C to 80 °C) has been reviewed with particular attention to the influences of alloy composition and temper, and bulk and local environmental conditions. Stress corrosion crack (SCC) growth rates at room temperature for peak- and over-aged tempers in saline environments are minimized for Al-Zn-Mg-Cu alloys containing less than ~8 wt pct Zn when Zn/Mg ratios are ranging from 2 to 3, excess magnesium levels are less than 1 wt pct, and copper content is either less than ~0.2 wt pct or ranging from 1.3 to 2 wt pct. A minimum chloride ion concentration of ~0.01 M is required for crack growth rates to exceed those in distilled water, which insures that the local solution pH in crack-tip regions can be maintained at less than 4. Crack growth rates in saline solution without other additions gradually increase with bulk chloride ion concentrations up to around 0.6 M NaCl, whereas in solutions with sufficiently low dichromate (or chromate), inhibitor additions are insensitive to the bulk chloride concentration and are typically at least double those observed without the additions. DCB specimens, fatigue pre-cracked in air before immersion in a saline environment, show an initial period with no detectible crack growth, followed by crack growth at the distilled water rate, and then transition to a higher crack growth rate typical of region 2 crack growth in the saline environment. Time spent in each stage depends on the type of pre-crack ("pop-in" vs fatigue), applied stress intensity factor, alloy chemistry, bulk environment, and, if applied, the external polarization. Apparent activation energies ( E a) for SCC growth in Al-Zn-Mg-Cu alloys exposed to 0.6 M NaCl over the temperatures ranging from 293 K to 353 K (20 °C to 80 °C) for under-, peak-, and over-aged low-copper-containing alloys (<0.2 wt pct) are typically ranging from

  10. Surface-modified anodic aluminum oxide membrane with hydroxyethyl celluloses as a matrix for bilirubin removal.

    PubMed

    Xue, Maoqiang; Ling, Yisheng; Wu, Guisen; Liu, Xin; Ge, Dongtao; Shi, Wei

    2013-01-01

    Microporous anodic aluminum oxide (AAO) membranes were modified by 3-glycidoxypropyltrimethoxysilane to produce terminal epoxy groups. These were used to covalently link hydroxyethyl celluloses (HEC) to amplify reactive groups of AAO membrane. The hydroxyl groups of HEC-AAO composite membrane were further modified with 1,4-butanediol diglycidyl ether to link arginine as an affinity ligand. The contents of HEC and arginine of arginine-immobilized HEC-AAO membrane were 52.1 and 19.7mg/g membrane, respectively. As biomedical adsorbents, the arginine-immobilized HEC-AAO membranes were tested for bilirubin removal. The non-specific bilirubin adsorption on the unmodified HEC-AAO composite membranes was 0.8mg/g membrane. Higher bilirubin adsorption values, up to 52.6mg/g membrane, were obtained with the arginine-immobilized HEC-AAO membranes. Elution of bilirubin showed desorption ratio was up to 85% using 0.3M NaSCN solution as the desorption agent. Comparisons equilibrium and dynamic capacities showed that dynamic capacities were lower than the equilibrium capacities. In addition, the adsorption mechanism of bilirubin and the effects of temperature, initial concentration of bilirubin, albumin concentration and ionic strength on adsorption were also investigated. PMID:23290920