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Sample records for aluminum extrusion die

  1. Reducing the Surface Degradation of Aluminum Extrusion Dies During Preheating

    NASA Astrophysics Data System (ADS)

    Stratton, Paul

    2010-07-01

    Aluminum extrusion dies are usually made from H13 steel that is ferritically nitrocarburized to minimize wear and pick-up. Before being placed in the extrusion press, the dies are preheated to minimize thermal shock at the start of the extrusion cycle. During the preheating time, the nitrocarburized layer oxidizes. Some of this layer can break away during extrusion leaving marks on the product. Although inerting the preheat furnaces with nitrogen has been found to reduce the oxidation, it does not solve the problem completely. Experiments have shown that a small addition of ammonia to the preheating protective atmosphere could eliminate oxidation and prevent nitrogen loss from the surface nitride layer.

  2. Nitriding of Aluminum Extrusion Die: Effect of Die Geometry

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.

    2010-04-01

    Nitriding of complex-shaped extrusion dies may result in non-uniform nitride layers and hence a required hardness may not be achieved in some regions of the bearing area. The present study is carried out to assess the effect of extrusion die profile on the characteristics and growth behavior of nitride layers so that the critical die design feature can be identified to enhance the uniformity of the nitride layer. For this purpose, AISI H13 steel samples have been manufactured with profiles similar to those of hot extrusion dies. The samples were then gas nitrided under controlled nitriding potential. The uniformity and depth of nitride layers have been investigated in terms of compound layer and total nitride case depth for selected die features. The results of this study indicated the need to include the effect of profile on the nitride layer for the optimal die design with improved service life.

  3. Investigation on Effects of Die Orifice Layout on Three-Hole Porthole Extrusion of Aluminum Alloy 6063 Tubes

    NASA Astrophysics Data System (ADS)

    Zhang, Cunsheng; Zhao, Guoqun; Chen, Hao; Guan, Yanjin; Cai, Haijin; Gao, Baojie

    2013-05-01

    Currently, with the increasing demand of high production output, much attention is paid to the research and development of multi-hole extrusion die. However, owing to the complexity of multi-hole porthole extrusion technology, it has not been applied widely in practice for the production of aluminum profiles, especially for porthole die with an odd number of die orifices. The purpose of this study is to design a three-hole porthole die for producing an aluminum tube and to optimize the location of die orifices based on computer-aided design and engineering. First, three-hole extrusion dies for different locations of die orifices are designed. Then, extrusion processes with different multi-hole porthole dies are simulated by means of HyperXtrude. Through numerical simulation, metal flow, temperature distribution, welding pressure, extrusion load, and die stress, etc. could be obtained, and the effects of the location of die orifices on extrusion process are investigated. With the increasing distance between die orifice and extrusion center (described as eccentricity ratio), metal flow becomes nonhomogeneous, and twisting or bending deformation of profile occurs, but the welding pressure rises, which improves the welding quality of profiles. However, the required extrusion force, billet and die temperature, die displacement, and stress induce no significant changes. In comparison with the extrusion force during single-hole porthole extrusion, there is 18.5% decrease of extrusion force during three-hole porthole extrusion. Finally, design rules for this kind of multi-hole extrusion dies are summarized.

  4. Finite Element Analysis and Die Design of Non-specific Engineering Structure of Aluminum Alloy during Extrusion

    SciTech Connect

    Chen, D.-C.; Lu, Y.-Y.

    2010-06-15

    Aluminum extension applies to industrial structure, light load, framework rolls and conveyer system platform. Many factors must be controlled in processing the non-specific engineering structure (hollow shape) of the aluminum alloy during extrusion, to obtain the required plastic strain and desired tolerance values. The major factors include the forming angle of the die and temperature of billet and various materials. This paper employs rigid-plastic finite element (FE) DEFORM 3D software to investigate the plastic deformation behavior of an aluminum alloy (A6061, A5052, A3003) workpiece during extrusion for the engineering structure of the aluminum alloy. This work analyzes effective strain, effective stress, damage and die radius load distribution of the billet under various conditions. The analytical results confirm the suitability of the current finite element software for the non-specific engineering structure of aluminum alloy extrusion.

  5. An optimizing process of profiled cross-sectional aluminum alloy porthole die extrusion using response surface methodology

    NASA Astrophysics Data System (ADS)

    Zhou, Fujian; Li, Feng; Shi, Liansheng; Jiang, Hongwei

    2016-03-01

    The porthole die extrusion process of profiled cross-section hollow aluminum alloy is influenced by numerous factors, which brings inconvenience to the process design. In this paper, 7075 aluminum alloy is taken as an example, the fitting model of the ultimate load is analyzed by variance and regression analysis using response surface method (RSM). The influences of extrusion speed, friction factor and initial temperature on the change of extruded ultimate load are investigated systematically, and the important influence factors (initial temperature > friction factor > extrusion speed) to the load are determined eventually. By comparison, the error between the ultimate load model obtained after fitting and the calculated value is only 2.4%, further verifying the reliability of this model. The optimal objective is to minimize the ultimate load, then the optimum technological parameters are obtained by optimizing the process, where the initial temperature, the extrusion speed and the friction factor are 430∘C, 2.28mm/s and 0.31, respectively. The results provide a theoretical basis for the scientific design of the porthole die extrusion process of profiled cross-section hollow aluminum alloy.

  6. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel

    1994-04-26

    A method and die apparatus for manufacturing a honeycomb body of rhombic cell cross-section by extrusion through an extrusion die of triangular cell discharge slot configuration, the die incorporating feedholes at selected slot intersections only, such that slot segments communicating directly with the feedholes discharge web material and slot segments not so connected do not discharge web material, whereby a rhombic cell cross-section in the extruded body is provided.

  7. Extrusion die and method

    DOEpatents

    Lipp, G. Daniel

    1994-05-03

    A method and die apparatus for manufacturing a honeycomb body of triangular cell cross-section and high cell density, the die having a combination of (i) feedholes feeding slot intersections and (ii) feedholes feeding slot segments not supplied from slot intersections, whereby a reduction in feedhole count is achieved while still retaining good extrusion efficiency and extrudate uniformity.

  8. Guide for extrusion dies eliminates straightening operation

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.; Hoover, R. J.

    1964-01-01

    To prevent distortion of extruded metal, a guidance assembly is aligned with the die. As the metal emerges from the extrusion dies, it passes directly into the receiver and straightening tube system, and the completed extrusion is withdrawn.

  9. 75 FR 80527 - Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ... Affirmative Countervailing Duty Determination, 75 FR 54302, September 7, 2010, and Aluminum Extrusions From... Antidumping Duty Determination, 75 FR 57441, September 21, 2010. \\3\\ See Aluminum Extrusions From the People's... Determination of Targeted Dumping, 75 FR 69403, November 12, 2010, and Aluminum Extrusions From the...

  10. Effect of Extrusion Profile on Surface Microstructure and Appearance of Aluminum Extrusions with Different Fe Contents

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang; Wei, Tao; Couper, Malcolm J.; Dahle, Arne K.

    2013-05-01

    Aluminum alloy extrusions with variations in profiles and Fe-rich particles were produced using different extrusion dies and iron contents. A microstructural examination of the extrusion surface shows that the extrusion profile and iron content have a great effect on the size and number of Fe-rich particles, grain size, texture, and fraction of high-angle grain boundaries due to varying localized plastic deformation and temperature in the extrudate. After etching and anodizing, surface imperfections such as grain boundary grooves that influence the final surface appearance are formed on the extrusion surfaces. The severity of grain boundary grooves is found to be directly linked to the number of Fe-rich particles. Hence, the extrusion profile has a dramatic influence on surface imperfections and the appearance of the final anodized extrusions through its effect on the surface microstructure.

  11. Etching Behavior of Aluminum Alloy Extrusions

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang

    2014-11-01

    The etching treatment is an important process step in influencing the surface quality of anodized aluminum alloy extrusions. The aim of etching is to produce a homogeneously matte surface. However, in the etching process, further surface imperfections can be generated on the extrusion surface due to uneven materials loss from different microstructural components. These surface imperfections formed prior to anodizing can significantly influence the surface quality of the final anodized extrusion products. In this article, various factors that influence the materials loss during alkaline etching of aluminum alloy extrusions are investigated. The influencing variables considered include etching process parameters, Fe-rich particles, Mg-Si precipitates, and extrusion profiles. This study provides a basis for improving the surface quality in industrial extrusion products by optimizing various process parameters.

  12. Strain fields for aluminum at different tooling temperatures and extrusion ratios

    SciTech Connect

    Peacock, H.B.; Berghaus, D.G.

    1985-03-01

    Strain distributions throughout the die region are obtained for axisymmetric extrusion of aluminum billets. Results which include the three extensional strains and accumulated shear are produced from an analysis of experimentally obtained laminar flow lines on extruded specimens. Extrusion experiments are performed at average tooling temperatures of 174/sup 0/C and 354/sup 0/C and for extrusion ratios from 1.9 to 12.4. Both tooling temperatures and extrusion ratios affect the magnitude and/or the distribution of plastic strains in extruded aluminum.

  13. High cycle fatigue of AA6082 and AA6063 aluminum extrusions

    NASA Astrophysics Data System (ADS)

    Nanninga, Nicholas E.

    The high cycle fatigue behavior of hollow extruded AA6082 and AA6063 aluminum extrusions has been studied. Hollow extruded aluminum profiles can be processed into intricate shapes, and may be suitable replacements for fatigue critical automotive applications requiring reduced weight. There are several features inherent in hollow aluminum extrusions, such as seam welds, charge welds, microstructural variations and die lines. The effects of such extrusion variables on high cycle fatigue properties were studied by taking specimens from an actual car bumper extrusion. It appears that extrusion die lines create large anisotropy differences in fatigue properties, while welds themselves have little effect on fatigue lives. Removal of die lines greatly increased fatigue properties of AA6082 specimens taken transverse to the extrusion direction. Without die lines, anisotropy in fatigue properties between AA6082 specimens taken longitudinal and transverse to the extrusion direction, was significantly reduced, and properties associated with the orientation of the microstructure appears to be isotropic. A fibrous microstructure for AA6082 specimens showed great improvements in fatigue behavior. The effects of elevated temperatures and exposure of specimens to NaCl solutions was also studied. Exposure to the salt solution greatly reduced the fatigue lives of specimens, while elevated temperatures showed more moderate reductions in fatigue lives.

  14. Analysis and modeling of hot extrusion die for its service life enhancement

    NASA Astrophysics Data System (ADS)

    Akhtar, Syed Sohail

    Aluminum extrusion finds extensive application in the construction, automobile and aerospace industries. High pressures, elevated temperatures, complex and intricate section geometries lead to repeated mechanical and thermal stresses in the die and affiliated tooling. Product rework and rejects can be traced back to various defects spread over the die life cycle: die design, die manufacture and heat treatment, process parameters, inprocess die maintenance/correction and, billet type and quality. Therefore, improved and efficient service life of die and related tooling used in the extrusion press is one the most important factors in maximizing productivity and minimizing cost for ensuring the economical efficiency of an aluminum extrusion plant. How often a die has to be scrapped and replaced with a new one directly contributes to the commercial viability of producing a certain profile. The focus of the current work is on three distinct yet inter-related studies pertaining to the improvement of aluminum extrusion die. Study-A (Die Failure Analysis) is an investigation of various modes and critical failure types based on industrial data (Chapter-2 ), examination of failed dies and finite element simulation for identification of critical process parameters and design features in die fatigue-life (Chapter-3). In Study-B (Die Surface Hardening Treatment), two-stage controlled gas nitriding process for H13 steel is evaluated, both experimentally and numerically, in terms of nitrided case morphology and properties (Chapter-4) followed by experimental and numerical investigation of the effects of repeated nitriding (Chapter-5), pre-nitriding surface preparation (Chapter-6) and die profile geometry (Chapter-7) on nitriding performance in regard to die service life. In Study-C (Effect of Billet Quality on Die Life), the effect of billet quality and related influencing extrusion parameters on the die service life is investigated based on industrial data and some regression

  15. Extrusion strains produced in cast and in powder aluminum billets

    SciTech Connect

    Peacock, H B; Berghaus, D G

    1986-01-01

    A full-field solution for strains produced during axisymmetric extrusion may be obtained through a study of laminar flowlines which are produced as the material flows through the die. A flow function is mathematically constructed, using the flowlines, to determine the material flow rate along the given path. Velocities and strain-rates are determined along the flowlines. Flowline curves are determined experimentally from the stamped rectangular grid which was originally placed on an axial plane in a pre-extruded billet. For the powder metal billet, density values must also be determined experimentally. The method has been applied to the axisymmetric extrusion of cast and powder aluminum billets. Material deformation was studied for the powdered metal billet using the Scanning Electron Microscope.

  16. Rapid prototyping of extrusion dies using layer-based techniques

    SciTech Connect

    Misiolek, W.Z.; Winther, K.T.; Prats, A.E.; Rock, S.J.

    1999-02-01

    Extrusion die design and development often requires significant craftsman skill and iterative improvement to arrive at a production-ready die geometry. Constructing the dies used during this iterative process from layers, rather than from one solid block of material, offers unique opportunities to improve die development efficiency when coupled with concepts drawn from the rapid prototyping field. This article presents a proof-of-concept illustrating the potential utility of layer-based extrusion dies for the die design and fabrication process. The major benefits include greater flexibility in the design process, a more efficient, automated fabrication technique, and a means for performing localized die modifications and repairs.

  17. 75 FR 34482 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-17

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of April 6, 2010 (75 FR... COMMISSION Certain Aluminum Extrusions From China Determinations On the basis of the record \\1\\ developed in... reason of imports from China of certain aluminum extrusions, provided for in subheadings 7604.21,...

  18. 3D FEM Geometry and Material Flow Optimization of Porthole-Die Extrusion

    SciTech Connect

    Ceretti, Elisabetta; Mazzoni, Luca; Giardini, Claudio

    2007-05-17

    The aim of this work is to design and to improve the geometry of a porthole-die for the production of aluminum components by means of 3D FEM simulations. In fact, the use of finite element models will allow to investigate the effects of the die geometry (webs, extrusion cavity) on the material flow and on the stresses acting on the die so to reduce the die wear and to improve the tool life. The software used to perform the simulations was a commercial FEM code, Deform 3D. The technological data introduced in the FE model have been furnished by METRA S.p.A. Company, partner in this research. The results obtained have been considered valid and helpful by the Company for building a new optimized extrusion porthole-die.

  19. Suitability of the Yield Criterion in Numerical Simulation of Stretch Bending of Aluminum Extrusions

    SciTech Connect

    Li, X.Q.; Zhou, X.B.; Wu, X.D.; Gao, H.Z.

    2005-08-05

    Stretch bending is commonly used to shape thin-walled extrusions in aerospace and automotive industries. The extrusions are pre-stretched and bent over rigid curved dies. Effective application of this process demands sufficient knowledge of how different parameters influence the final shape of the product. Numerical simulation is an effective approach to investigate these issues presently. However, the validity of simulation result depends strongly on a precise description of the mechanical behavior of the material. Due to crystallographic texture caused by the extrusion process, aluminium extrusions exhibit significant plastic anisotropy which need be described by advanced constitutive model. In this work stretch bending of aluminum extrusions is simulated by using different anisotropic criteria (Hill quadratic, Barlat three-parameter). The influence of two yield criteria on predicting maximum die force immediately before unloading, permanent sagging and vertical springback displacement in the middle section of extrusion are compared. Maximum die force and springback calculated by two yield criteria are found to be almost same. Permanent sagging is obviously underestimated by two yield criteria, however, prediction by Barlat three-parameter is closer to experiment than one of Hill quadratic yield criterion.

  20. Effect of Process Variables on the Formation of Streak Defects on Anodized Aluminum Extrusions: An Overview

    NASA Astrophysics Data System (ADS)

    Zhu, Hanliang; Couper, Malcolm J.; Dahle, Arne K.

    2012-04-01

    Streak defects are often present on anodized extrusions of 6xxx series aluminum alloys, increasing the fabrication cost of these products. Moreover, streaking often only becomes visible after etching and anodizing treatments, rather than in the as-extruded condition, making it difficult to identify the original causes and influencing factors of these defects. In this paper, various process variables that influence the formation of streak defects on anodized aluminium extrusions are reviewed on the basis of a literature review, industrial practice and experimental results. The influencing factors involved in various processing steps such as billet quality, extrusion process, die design and etching process are considered. Effective measures for preventing the formation of streak defects in industrial extrusion products are discussed.

  1. 75 FR 34982 - Aluminum Extrusions from the People's Republic of China: Notice of Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-21

    ... countervailing duty investigation of aluminum extrusions from the People's Republic of China. See Aluminum Extrusions From the People's Republic of China: Initiation of Countervailing Duty Investigation, 75 FR 22114... International Trade Administration Aluminum Extrusions from the People's Republic of China: Notice...

  2. 76 FR 29007 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-19

    ... in the Federal Register on December 22, 2010 (75 FR 80527). The hearing was held in Washington, DC... certain aluminum extrusions from ] China other than finished heat sinks, provided for in subheadings 7604... industry in the United States is not materially retarded, by reason of imports of finished heat sinks...

  3. 75 FR 17436 - Certain Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-06

    ... amended, 67 FR 68036 (November 8, 2002). Even where electronic filing of a document is permitted, certain... Electronic Filing Procedures, 67 FR 68168, 68173 (November 8, 2002). In accordance with sections 201.16(c... COMMISSION Certain Aluminum Extrusions From China AGENCY: United States International Trade...

  4. 77 FR 54900 - Aluminum Extrusions From the People's Republic of China: Final Results of Changed Circumstances...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... Extrusions from the People's Republic of China: Preliminary Results of Changed Circumstances Review, 77 FR... Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011); see also Aluminum Extrusions From... Fair Value, 76 FR 20627 (April 13, 2011). \\3\\ Id. \\4\\ See Aluminum Extrusions from the...

  5. Optimization of an Extrusion Die for Polymer Flow

    NASA Astrophysics Data System (ADS)

    Ridene, Y. Chahbani; Graebling, D.; Boujelbene, M.

    2011-01-01

    In this work, we used the CFD software PolyFlow to optimize the extrusion process of polystyrene flow. In this process, the flow of the molten polymer through the die can be viewed as a critical step for the material in terms of shear rate, self heating by viscous dissipation and temperature reached. The simulation is focused on the flow and heat transfer in the die to obtain a uniform velocity profile and a uniform temperature profile. The rheological behavior of polymer melt was described by the nonlinear Giesekus model. The dependence of the viscosity has also to be taken into account for a correct description of the flow. The design of the die has been validated by our numerical simulation.

  6. Study on extrusion of aluminum microchannel flat tube

    NASA Astrophysics Data System (ADS)

    Tang, Ding; Zhang, Qingqing; Li, Dayong; Peng, Yinghong

    2013-05-01

    Micro-channel tube with submillimeter-diameter channels is a kind of newly developed heat transferring tube. As the micro-channel tube has many welding points and works under high pressure condition, welding strength is one of the key issues for its extrusion process. This paper presented a new study on evaluation of the seam welding strength formed in the extrusion process. Firstly, FE simulation is carried out for the status of the billet in the welding chamber during the extrusion process. Then, thermo mechanical experiment is done to study the relationship between the welding strength and key factors. The welding process is characterized as the void evolution on the welding interface, which consists of void generation, void cohesion and void closure. Combining the relationship with the numerical results, welding strength of the micro-channel tube can be evaluated. The extrusion die is developed and the microchannel tube is successfully extruded. The study is helpful for the optimization the extrusion process and improvement of the seam weld quality.

  7. 75 FR 51243 - Aluminum Extrusions from the People's Republic of China: Postponement of Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-19

    ...: Initiation of Antidumping Duty Investigation, 75 FR 22109 (April 27, 2010). On August 4, 2010, the Aluminum... International Trade Administration Aluminum Extrusions from the People's Republic of China: Postponement of... antidumping duty investigation on Aluminum Extrusions from the People's Republic of China.\\1\\ The notice...

  8. Method of extruding and packaging a thin sample of reactive material including forming the extrusion die

    DOEpatents

    Lewandowski, Edward F.; Peterson, Leroy L.

    1985-01-01

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  9. Method of extruding and packaging a thin sample of reactive material, including forming the extrusion die

    DOEpatents

    Lewandowski, E.F.; Peterson, L.L.

    1981-11-30

    This invention teaches a method of cutting a narrow slot in an extrusion die with an electrical discharge machine by first drilling spaced holes at the ends of where the slot will be, whereby the oil can flow through the holes and slot to flush the material eroded away as the slot is being cut. The invention further teaches a method of extruding a very thin ribbon of solid highly reactive material such as lithium or sodium through the die in an inert atmosphere of nitrogen, argon, or the like as in a glovebox. The invention further teaches a method of stamping out sample discs from the ribbon and of packaging each disc by sandwiching it between two aluminum sheets and cold welding the sheets together along an annular seam beyond the outer periphery of the disc. This provides a sample of high purity reactive material that can have a long shelf life.

  10. 78 FR 51143 - Aluminum Extrusions From the People's Republic of China: Initiation of Changed Circumstances...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-20

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order, 76 FR 30653..., electrical conduits, door thresholds, carpet trim, or heat sinks (that do not meet the finished heat...

  11. FEM Modeling of Extrusion of Square Billet to Square Product Through Cosine Dies

    NASA Astrophysics Data System (ADS)

    Rout, Akshaya Kumar; Maity, Kalipada; Sahoo, Susanta Kumar

    2016-06-01

    The die profile plays an important role in reduction of extrusion load, evolution of uniform micro-structure and overall improvement of surface integrity of reproduct. In the present investigation, a numerical FEM approach has been carried out for extrusion through cosine die profile using DEFORM-3D software for steady state deformation using rigid plastic material. The extrusion load has been predicted. The comparison made with the experimental results. To show the validity and effectiveness of the result, experiments on hot extrusion were performed, and the results of computation are found to be in good agreement with those of the experiments.

  12. 78 FR 34984 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-11

    ... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011) and Aluminum Extrusions from the People's Republic of China: Countervailing Duty Order, 76 FR 30653... International Trade Administration Aluminum Extrusions From the People's Republic of China: Notice of...

  13. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  14. Parametric Optimization of Simulated Extrusion of Square to Square Section Through Linear Converging Die

    NASA Astrophysics Data System (ADS)

    Mohapatra, S. K.; Maity, K. P.

    2016-02-01

    The effect of various process parameters for determining extrusion load has been studied for square to square extrusion of Al-6061 alloy, a most used aluminium alloy series in forming industries. Parameters like operating temperature, friction condition, ram velocity, extrusion ratio and die length have been chosen as an input variable for the above study. Twenty five combinations of parameters were set for the investigation by considering aforementioned five parameters in five levels. The simulations have been carried out by Deform-3D software for predicting maximum load requirement for the complete extrusion process. Effective stress and strain distribution across the billet has been checked. Operating temperature, extrusion ratio, friction factor, ram velocity and die length have the significant effect in decreasing order on the maximum load requirement.

  15. Recent Innovations and Improvements in Infrared Thermometry within the Aluminum Extrusion Industry

    NASA Astrophysics Data System (ADS)

    Wright, Paul; Metcalfe, Stuart F.

    2003-09-01

    The three main locations for non-contact, infrared thermometers (IRTs) within the aluminum extrusion process are: on the incoming heated billets, at the die exit and following a quench. Each of these locations poses its own set of problems and requirements which have, until recently, limited the deployment and usefulness of IRTs within this industry. The previous generation of instruments required frequent recalibrations against thermocouple spot readings to maintain any sort of accuracy. Recent advances in measurement techniques however have made high accuracy routine and reduced operator input to a minimum. The deployment of these new instruments has been rapid. They have the potential to allow for improved product quality, press utilization and, therefore, material throughput. At the die and quench exits, the huge range of alloys and sections that are commonly encountered required the development of complex processing algorithms to represent the emissive behavior of the target. Once correctly established however, these facilitate instruments that offer "from the box" usability and enable automatic compensation for the vast majority of extruded sections. This allows constant die exit temperature to be maintained as well as control of the quench rate, which is critical on certain alloys. Billets, however, are very different to fresh sections in their surface characteristics, being fairly rough, oxidized and of constant (cylindrical) form. Here the requirement is for a complete longitudinal thermal profile, or "taper" along the billet. Correct taper permits "isothermal extrusion" — i.e. allows the die exit temperature and press speed to remain constant throughout the process. The importance of this for both uniformity of mechanical properties and improvements in press efficiency is now widely appreciated. An instrument has been developed, specifically for this measurement, using the principle of emissivity enhancement by multiple reflections. It has a fast speed

  16. Extrusion Die Design and Process Simulation of High Strength Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong; Chen, Yan-Hong; Su, Guan-Cheng

    2011-01-01

    Aluminium alloy 7075 is an excellent metal with the features of high strength and light weight. The solid extruded parts of AL 7075 are commonly used in the structure members of airplanes and bicycles. The seamless tubes of AL 7075 are also used, while tubes with welding line (seamed) are mainly made by the other types of aluminium alloy. This research is focused on the extrusion die design and process simulation of the rectangular seamed AL 7075 tubes. A new die design concept is proposed to increase the welding pressure in the chamber to solve the problem of poor welding ability of AL 7075. The key points of welding ability improvement are the higher welding pressure, the crucial billet temperature, and the extrusion speed. The designed extrusion die should have some features to control the material flow and achieve the higher welding pressure. In this paper, not only use the traditional die bearing and the welding chamber, but also add a conical guiding chamber (specified with chamber height and width) to improve the material flow control. Finite element method is used to simulate the extrusion process and evaluate the effect of die design parameters for a seamed rectangular 7075 tube extrusion. The die stress should be considered carefully because of increasing the welding pressure also increases the die stress. Taguchi method is used to obtain the optimum combination of die design parameters to get higher welding pressure and keep the die stress at a reasonable low level. The method proposed in this paper is able to increase the welding pressure with the cost of reasonable die stress.

  17. Characterization of aluminum processed by equal channel angular extrusion: Effect of processing route

    SciTech Connect

    Rebhi, Atef; Makhlouf, Thabet; Njah, Nabil; Champion, Yannick; Couzinie, Jean-Philippe

    2009-12-15

    Equal channel angular extrusion (ECAE) of aluminum alloys leads to enhanced strength. However, the effects of processing route on the resulting properties were not extensively investigated, and sometimes neglected. In the present work, an aluminum was processed by ECAE via routes B{sub C} and C using a die formed by two channels connected at an angle {phi} = 90 deg. Coherency lengths D calculated from X-ray diffraction peaks were 85 nm after the first passage. For route B{sub C}, it was kept constant when the number of passages N was increased. For route C, an increase of D was observed when increasing N. The remaining densities of dislocations {rho} were calculated using a recently published formula. A decrease of {rho} was observed during ECAE in route C but not in route B{sub C}. Mechanical tests allowed us to relate the increase of D and the decrease of {rho} to an enhanced recovery during ECAE via route C.

  18. Manufacture of gradient micro-structures of magnesium alloys using two stage extrusion dies

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Tze-Hui; Alexandrov, Sergei; Naimark, Oleg Borisovich; Jeng, Yeau-Ren

    2013-12-16

    This paper aims to manufacture magnesium alloy metals with gradient micro-structures using hot extrusion process. The extrusion die was designed to have a straight channel part combined with a conical part. Materials pushed through this specially-designed die generate a non-uniform velocity distribution at cross sections inside the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure product can be obtained. Using the finite element analysis, the forming temperature, effective strain, and effective strain rate distributions at the die exit were firstly discussed for various inclination angles in the conical die. Then, hot extrusion experiments with a two stage die were conducted to obtain magnesium alloy products with gradient micro-structures. The effects of the inclination angle on the grain size distribution at cross sections of the products were also discussed. Using a die of an inclination angle of 15°, gradient micro-structures of the grain size decreasing gradually from 17 μm at the center to 4 μm at the edge of product were achieved.

  19. A new dual-plate slipometer for measuring slip between molten polymers and extrusion die materials

    NASA Astrophysics Data System (ADS)

    Schmalzer, A. M.; Giacomin, A. J.

    2014-04-01

    In this work, we study the slip behaviors common to plastics die extrusion metals or platings using a new instrument called a dual-plate slipometer. By dual-plate, we mean that whereas the stationary plate incorporates a local shear stress transducer, the moving plate does not. The stationary plate and transducer are made of one stainless steel, but the moving plate is made from, or plated with, different extrusion die materials under study. This new instrument allows slip velocity to be measured without having to build a new shear stress transducer from each extrusion metal or plating under study. We explore the effect of extrusion die composition and die metal surface morphology on the slip properties of polyolefins using a sliding plate rheometer. In this work, we studied the slip behaviors of polyolefins on four common plastics die extrusion metals or platings, without having to build a new shear stress transducer from each. Specifically, our new method replaces the moving plate; with each of the four die metals or platings under study without changing the stainless steel material of the shear stress transducer and its stationary plate. Our experiments include high-density polyethylene, low-density polyethylene, and polypropylene (PP) on four different die metals or platings. We use steady simple shear to obtain shear stress versus nominal shear rate for different gaps, from which we can then deduce the slip velocity using the Mooney analysis. We then fit four slip models to our experimental measurements, and we find the Hatzikiriakos hyperbolic sine model to be accurate, even for the measured inflections in the slip velocity as a function of shear stress curves. Our analysis includes detailed characterization of the die metal plating surfaces, including measurements of the composition of the sliding plates by energy dispersive spectroscopy, surface energy by contact angle goniometry, and surface roughness by both white light interference and stylus

  20. Microstructures and properties of aluminum die casting alloys

    SciTech Connect

    M. M. Makhlouf; D. Apelian; L. Wang

    1998-10-01

    This document provides descriptions of the microstructure of different aluminum die casting alloys and to relate the various microstructures to the alloy chemistry. It relates the microstructures of the alloys to their main engineering properties such as ultimate tensile strength, yield strength, elongation, fatigue life, impact resistance, wear resistance, hardness, thermal conductivity and electrical conductivity. Finally, it serves as a reference source for aluminum die casting alloys.

  1. 75 FR 22109 - Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty Investigation EFFECTIVE DATE: April 27, 2010. FOR FURTHER INFORMATION CONTACT: John Hollwitz, Andrea Staebler Berton or...

  2. 75 FR 22114 - Aluminum Extrusions from the People's Republic of China: Initiation of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-27

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration (C-570-968) Aluminum Extrusions from the People's Republic of China: Initiation of Countervailing Duty Investigation AGENCY: Import Administration, International Trade Administration, Department of Commerce....

  3. 76 FR 30650 - Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-26

    ...Based on affirmative final determinations by the Department of Commerce (the ``Department'') and the International Trade Commission (``ITC''), the Department is issuing an antidumping duty order on aluminum extrusions from the People's Republic of China (``PRC''). On May 13, 2010, the ITC notified the Department of its affirmative determination of material injury by reason of imports of......

  4. 77 FR 39683 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-05

    ... People's Republic of China: Final Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4... Final Determination of Sales at Less Than Fair Value, 76 FR 20627 (April 13, 2011). \\2\\ Id. \\3\\ See Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26,...

  5. 78 FR 66895 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-07

    ...On June 20, 2013, the Department of Commerce (Department) received a request for changed circumstances reviews and a request to revoke, in part, the antidumping (AD) and countervailing duty (CVD) orders on aluminum extrusions from the People's Republic of China (PRC),\\1\\ with respect to certain rectangular wire. We published the notice of initiation of changed circumstances reviews on August......

  6. 75 FR 73041 - Aluminum Extrusions From the People's Republic of China: Postponement of Final Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-29

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 75 FR 22109 (``Initiation... Determination of Sales at Less Than Fair Value, and Preliminary Determination of Targeted Dumping, 75 FR 69403... International Trade Administration Aluminum Extrusions From the People's Republic of China: Postponement...

  7. 78 FR 34986 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-11

    ...The Department of Commerce (``the Department'') is conducting an administrative review of the antidumping duty order on aluminum extrusions from the People's Republic of China (``PRC'').\\1\\ The period of review (``POR'') is November 12, 2010, through April 30, 2012. The review covers two exporters of subject merchandise who are mandatory respondents: Kromet International, Inc. (``Kromet'');......

  8. 76 FR 18521 - Aluminum Extrusions From the People's Republic of China: Final Affirmative Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). From September 17... subsidized by the GOC. See Certain Aluminum Extrusions from China, 75 FR 34482 (June 17, 2010). Analysis of...; Countervailing Duties, 62 FR 27296, 27310 (May 19, 1997). Therefore, we have resorted to ``any reasonable...

  9. 75 FR 54302 - Aluminum Extrusions From the People's Republic of China: Preliminary Affirmative Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-07

    ...The Department of Commerce (the Department) preliminarily determines that countervailable subsidies are being provided to producers and exporters of aluminum extrusions from the People's Republic of China (the PRC). For information on the estimated subsidy rates, see the ``Suspension of Liquidation'' section of this...

  10. 78 FR 67116 - Aluminum Extrusions From the People's Republic of China: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-08

    ... Investigation; Opportunity To Request Administrative Review, 78 FR 25420, 25424 (May 1, 2013). \\2\\ See..., 78 FR 38924 (June 28, 2013) (Initiation Notice). \\3\\ See Department Memorandum regarding ``Deadline... Review, 74 FR 21781 (May 11, 2009); and Aluminum Extrusions From the People's Republic of China:...

  11. A Comparison Between ECAP and Conventional Extrusion for Consolidation of Aluminum Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Haghighi, R. Derakhshandeh; Jahromi, S. A. Jenabali; Moresedgh, A.; Khorshid, M. Tabandeh

    2012-09-01

    In this study, two powder consolidation techniques, equal channel angular pressing (ECAP) and extrusion, were utilized to consolidate attritioned aluminum powder and Al-5 vol.% nano-Al2O3 composite powder. The effect of ECAP and extrusion on consolidation behavior of composite powder and mechanical properties of subsequent compacts are presented. It is found that three passes of ECAP in tube at 200 °C is capable of consolidating the composite to 99.29% of its theoretical density whereas after hot extrusion of the composite the density reached to 98.5% of its theoretical density. Moreover, extrusion needs higher temperature and pressing load in comparison to the ECAP method. Hardness measurements show 1.7 and 1.2 times higher microhardness for the consolidated composite and pure aluminum after ECAP comparing with the extruded ones, respectively. Microstructural investigations and compression tests demonstrate stronger bonds between the particles after three passes of ECAP than the extrusion. Furthermore, the samples after three passes of ECAP show better wear resistance than the extruded ones.

  12. Creep deformation modeling of a tool steel with a tempered martensitic structure used for extrusion dies

    NASA Astrophysics Data System (ADS)

    Reggiani, Barbara; Donati, Lorenzo; Tomesani, Luca

    2011-05-01

    Aim of an extrusion die is to allow the production of the profile with the required dimension tolerances and quality level. One of the main impediment to achieve this aim could be an excessive die deformation due to the high cyclic loads and temperatures acting on the die during the extrusion process. In order to investigate the mechanisms that influence the die deformation, a physical experiment reproducing the thermo-mechanical conditions of a die was performed on a martensitic tool steel used for extrusion tools (AISI H11). The design of experiment consisted of 4 levels of temperature, 3 levels of stress and 3 types of load, i.e. pure creep, pure fatigue and creep-fatigue. In all cases, the same pattern of the mandrel displacement-time curve was found consisting of 3 stages as those typical of the strain evolution in a standard creep test with a marked primary phase. Thus, with the aim to define an easy-applicable equation to estimate the die deformation, the time hardening creep law was chosen. In order to obtain the temperature gradient within the specimen coupled thermo-electric simulations were previously performed. The nodal temperature have been then imported within the structural model and the mechanical properties assigned to the each element as a function of these values. Coefficients of the time-hardening law were optimized, for each testing condition, on the basis of experimental data starting from values for similar alloys found in literature. The values found were validated against additional experimental data performed with different specimen geometries. A good average agreement was found between experimental and numerical results.

  13. The thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies

    NASA Technical Reports Server (NTRS)

    1982-01-01

    The effects of welding, five selected surface coatings, and stress relieving on the thermal fatigue resistance of H-13 Die Steel for aluminum die casting dies were studied using eleven thermal fatigue specimens. Stress relieving was conducted after each 5,000 cycle interval at 1050 F for three hours. Four thermal fatigue specimens were welded with H-13 or maraging steel welding rods at ambient and elevated temperatures and subsequently, subjected to different post-weld heat treatments. Crack patterns were examined at 5,000, 10,000, and 15,000 cycles. The thermal fatigue resistance is expressed by two crack parameters which are the average maximum crack and the average cracked area. The results indicate that a significant improvement in thermal fatigue resistance over the control was obtained from the stress-relieving treatment. Small improvements were obtained from the H-13 welded specimens and from a salt bath nitrogen and carbon-surface treatment. The other surface treatments and welded specimens either did not affect or had a detrimental influence on the thermal fatigue properties of the H-13 die steel.

  14. Energy absorption in aluminum extrusions for a spaceframe chassis

    SciTech Connect

    Logan, R.W.; Perfect, S.A.; Parkinson, R.D.

    1994-09-19

    This work describes the design, finite-element analysis, and verifications performed by LLNL and Kaiser Aluminum for the prototype design of the CALSTART Running Chassis purpose-built electric vehicle. Component level studies, along with our previous experimental and finite-element works, provided the confidence to study the crashworthiness of a complete aluminum spaceframe. Effects of rail geometry, size, and thickness were studied in order to achieve a controlled crush of the front end structure. These included the performance of the spaceframe itself, and the additive effects of the powertrain cradle and powertrain (motor/controller in this case) as well as suspension. Various design iterations for frontal impact at moderate and high speed are explored.

  15. Influence of Surface Preparation on the Kinetics of Controlled Gas-Nitrided AISI H13 Steels Used in Extrusion Dies

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.; Sheikh, A. K.

    2010-04-01

    In the aluminum extrusion practice, gas nitriding represents an important factor in enhancing the service life of AISI H13 steel dies. It is observed that if the die-bearing surface is not adequately prepared before nitriding, a nonuniform and shallow nitrided layer develops with reduced hardening effect. The focus of this paper is to investigate the influence of different surface conditions in terms of roughness on the kinetics of nitrided layer developed during gas-nitriding process under controlled nitriding potential. Four samples made of AISI H13 steel properly heat treated (quenched and tempered) were considered: without surface preparation, ground, polished, and lapped. All the samples were gas nitrided under the same conditions and examined after being nitrided. The nitrided layers were characterized using different techniques including optical microscopy, scanning electron microscopy, x-ray diffraction analysis, energy dispersive spectrometry mapping, and microhardness analysis. It was found that the surface preparation prior to nitriding significantly enhanced the nitriding kinetics, which in turn resulted in even and deep nitrided case depth. This provided high load-bearing capacity due to increased and deep hardening effect as compared to unprepared sample. A thinner and uniform compound layer with well-resolved phases was achieved in comparison with unprepared sample.

  16. An Accurate Upper Bound Solution for Plane Strain Extrusion through a Wedge-Shaped Die

    PubMed Central

    Mustafa, Yusof; Lyamina, Elena

    2014-01-01

    An upper bound method for the process of plane strain extrusion through a wedge-shaped die is derived. A technique for constructing a kinematically admissible velocity field satisfying the exact asymptotic singular behavior of real velocity fields in the vicinity of maximum friction surfaces (the friction stress at sliding is equal to the shear yield stress on such surfaces) is described. Two specific upper bound solutions are found using the method derived. The solutions are compared to an accurate slip-line solution and it is shown that the accuracy of the new method is very high. PMID:25101311

  17. Thermal and Kinetic Modelling of Elastomer Flow—Application to an Extrusion Die

    NASA Astrophysics Data System (ADS)

    Launay, J.; Allanic, N.; Mousseau, P.; Deterre, R.

    2011-05-01

    This paper reports and discusses the thermal and kinetic behaviour of elastomer flow inside an extrusion die. The reaction progress through the runner was modeled by using a particle tracking technique. The aim is to analyze viscous dissipation phenomena to control scorch arisen, improve the rubber compound curing homogeneity and reduce the heating time in the mould using the progress of the induction time. The heat and momentum equations were solved in three dimensions with Ansys Polyflow. A particle tracking technique was set up to calculate the reaction progress. Several simulations were performed to highlight the influence of process parameters and geometry modifications on the rubber compound thermal and cure homogeneity.

  18. Co-extrusion of Discontinuously, Non-centric Steel-reinforced Aluminum

    SciTech Connect

    Foydl, A.; Haase, M.; Khalifa, N. Ben; Tekkaya, A. E.

    2011-05-04

    The process of manufacturing discontinuously non-centric steel reinforced aluminum by means of co-extrusion has been examined. By this process semi-finished reinforced profiles can be fabricated for further treatment through forging techniques. Therefore, steel reinforcement elements consisting of E295GC were inserted into conventional aluminum billets and co-extruded into two different solid profiles; a rectangle one by an extrusion ratio of 10.1:1 and a round one by 4.8:1. The used aluminum alloy is EN AW-6060. The billet temperature as well as the ram speed were varied to investigate their influence on the position of the reinforcement elements inside the strand. The measurement was done by a video measurement system, called Optomess A250, after milling off the strand. The distances between the elements in longitudinal direction were nearly constant, apart from the rear part of the strand. The same was observed for the distance of the steel elements to the profile edge. This due to the inhomogeneous material flow in the transverse weld, related to the billet-to-billet extrusion. The rotation of the reinforcement elements occurs because the elements flow nearby the shear zone. Further, micrographs were made to investigate the embedding situation and the grain size distribution. The embedding of the reinforcement elements were good in the solid round profile, but in the rectangle profile were found some kind of air pocket. The grain size of the aluminum alloy close to the steel elements is much smaller than in the other parts of the solid round profile.

  19. Experimental and Finite-Element Method Study of Zn-22Al Alloy Pipe Hot Extrusion Using a Porthole Die

    NASA Astrophysics Data System (ADS)

    Zhang, X. P.; Dong, X. H.; Feng, S. F.; Hong, X. T.; Tang, W.; Xiang, Z. B.; Wang, J. T.

    2013-11-01

    To reduce the pollution caused by lead alloys, environmentally friendly alloys are selected to fabricate metal tubes for delay detonators. Zn-22Al alloy was selected in this study as the tube metal because of its high environmental friendliness and low cost. The first step in metal tube production is to prepare a pipe. In this study, the Zn-22Al alloy was hot extruded using a porthole die. A finite-element method (FEM) was used to optimize the porthole-die extrusion of the Zn-22Al alloy pipes. The flow stress data for the alloy in the temperature range of 200-350 °C and strain rate range of 0.1-10 s-1 were measured. The FEM results showed that two stages existed for any random position of the interface during porthole die extrusion, viz., the bonded interface-forming period, and the post-bonded period. The dead-metal zones existed at the corners between the container and die face and between the bottom and sidewall of the welding chamber. The effects of the extrusion temperature and the chamber height of the die on the welding quality index were studied. Pipes with an outer diameter of 18 mm and an inner diameter of 10 mm were fabricated successfully by the hot-extrusion method at 200 °C using a porthole die with a chamber height of 15 mm.

  20. An investigation on diffusion bonding of aluminum to copper using equal channel angular extrusion process.

    PubMed

    Eslami, P; Taheri, A Karimi

    2011-06-30

    A new method for production of bimetallic rods, utilizing the equal channel angular extrusion (ECAE) process has been introduced before by previous researchers, but no attempt has been made to assess the effect of different temperatures and holding times in order to achieve a diffusional bond between the mating surfaces. In present research copper sheathed aluminum rods have been ECAEed at room temperature and subsequently held at a constant ECAE pressure, at different temperatures and holding times to produce a diffusional bond between the copper sheath and the aluminum core. The bonding quality of the joints was examined by shear strength test and a sound bonding interface was achieved. Based on the results, a bonding temperature of 200 °C and holding time of 60-80 min yielded the highest shear strength value. PMID:21760654

  1. Effect of extrusion ratio on paraffinic mineral oil lubricant in cold forward extrusion

    NASA Astrophysics Data System (ADS)

    Hafis, S. M.; Ridzuan, M. J. M.; Imaduddin Helmi, W. N.; Syahrullail, S.

    2012-06-01

    A finite element (FE) analysis is made for steady-state two-dimensional forward extrusion with three different extrusion ratio values. Predicting extrusion force of aluminum billet extruded with palm oil lubricant will definitely be helpful in deciding the right extrusion ratio. Hence, the finite element method was applied to investigate the influence of extrusion ratio on palm oil lubricant. The extrusion ratios evaluated were 1.5, 2, and 3. The reference of the study was in accordance to the experiment results of 0.1 mg paraffinic mineral oil grade 95 (Pr95) with kinematic viscosity of 90.12 mm2/s at 40 °C for the extrusion ratio of 3. The result was found to be reliable once the FE model was validated by the established work. The extrusion force for each extrusion ratio was described and evaluated. The FE analysis also accounts for plasticity material flow and equivalent plastic strains in the deformation region. The analysis agreed that the extrusion ratio of 1.5 reduced the extrusion force compared to the extrusion ratio of 2 and 3. This was confirmed by the plotted equivalent plastic strain deformation which shows that the high value of equivalent plastic strain near the extrusion die surface was decreased. As a result, the extrusion force becomes greater with the increasing of extrusion ratio.

  2. 76 FR 18524 - Aluminum Extrusions From the People's Republic of China: Final Determination of Sales at Less...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-04

    ...On November 12, 2010, the Department of Commerce (``Department'') published its preliminary determination of sales at less than fair value (``LTFV'') in the antidumping investigation of aluminum extrusions from the People's Republic of China (``PRC'').\\1\\ We invited interested parties to comment on our preliminary determination. Based on our analysis of the comments we received, we have made......

  3. 76 FR 20627 - Aluminum Extrusions From the People's Republic of China: Notice of Correction to the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-13

    ...: Final Determination of Sales at Less Than Fair Value, 76 FR 18524 (April 4, 2011) (``AD Final... Affirmative Countervailing Duty Determination, 76 FR 18521, (April 4, 2011). Therefore, the Department will... International Trade Administration Aluminum Extrusions From the People's Republic of China: Notice of...

  4. 78 FR 42491 - Aluminum Extrusions from the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-16

    ..., 76 FR 30650 (May 26, 2011) and Aluminum Extrusions from the People's Republic of China: Countervailing Duty Order, 76 FR 30653 (May 26, 2011) (``Orders''). \\2\\ See Final Results of Redetermination... automotive heating/cooling systems'') imported by Valeo, Inc., Valeo Engine Cooling Inc., and Valeo...

  5. Fatigue behavior of 6063 aluminum alloy extrusions for wind-turbine applications

    SciTech Connect

    Warren, A.S.

    1990-01-01

    The fatigue behavior of a 6063 aluminum alloy used in the Vertical Axis Wind Turbine (VAWT) blade extrusions was investigated under a variety of cyclic loading conditions and with different specimen geometries in order to examine the mechanisms of fatigue crack initiation and crack growth, and to provide fatigue data for use in life prediction models. The effect of open holes on fatigue crack initiation and crack growth, and on the S-N curves were investigated with plate bending. Fatigue life in plane bending was controlled by crack propagation. Hole preparation by drilling, or drilling and reaming were found to produce equivalent crack initiation behavior, and overall fatigue lives. Fatigue crack growth rates, including near-threshold behavior, were measured under LEFM conditions with compact tension specimens as a function of: heat treatment, crack plane orientation with respect to the extrusion direction, and R ratio. Low-cycle fatigue behavior and cyclic material properties were examined, and compared on the basis of material condition for extruded VAWT blade material, re-heat treated blade material and commercial 6063-T5 extruded rod. Low cyclic ductility values were observed in the extruded blade material.

  6. Production of Wire From AA7277 Aluminum Chips via Friction-Stir Extrusion (FSE)

    NASA Astrophysics Data System (ADS)

    Behnagh, Reza Abdi; Mahdavinejad, Ramezanali; Yavari, Amin; Abdollahi, Masoud; Narvan, Morteza

    2014-08-01

    In this research, fully consolidated wires from aluminum alloy AA7277 machining chips were produced by the friction-stir extrusion (FSE) process. The components used in the friction-stir extrusion process consist of a stationary cartridge and a rotating plunger with a scroll-faced head. The rotating plunger was rotated at three different speeds. Optical microscopy was used to probe the microstructures formed in the wires. The hardness profile of each sample is characterized using a Vickers microhardness tester. In this work, surface quality is sufficient by using a rotation speed of 160 rpm. Cold crack and hot crack defects were shown on wires fabricated using either too low or too high plunger rotation speeds. The microstructure of extruded wire is composed of fully equiaxed, recrystallized fine grains in the center of samples. The microhardness tests show an uneven distribution, and the hardness of the center was lower than that of the parent metal. The tensile tests revealed that the mechanical properties of the extruded wires were comparable with parent material.

  7. Extrusion of spark plasma sintered aluminum-carbon nanotube composites at various sintering temperatures.

    PubMed

    Kwon, Hansang; Kawasaki, Akira

    2009-11-01

    The combined processes of spark plasma sintering and hot extrusion were used to fabricate a multi-walled carbon nanotube (MWCNT) reinforced aluminum (Al) matrix composite. The structural defects of carbon nanotubes (CNT) at various sintering temperatures were investigated by Raman spectroscopy. A small amount of Al liquid phase was generated and it reacted with disordered CNTs, even during the solid-state spark plasma sintering process. The influence of Al carbides generated by the reaction between Al and disordered CNTs is discussed from a microstructural viewpoint and in relation to tensile strength. We conclude that structurally controlled CNTs could potentially be attractive for metal matrix applications, and could significantly improve the mechanical properties of AI-CNT composites. PMID:19908562

  8. Spall Properties of Aluminum 5083 Plate Fabricated using Equi-Channel Angular Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Whelchel, Ricky; Thadhani, Naresh; Sanders, Thomas; Mathaudhu, Suveen; Kecskes, Laszlo

    2013-06-01

    The spall strength and Hugoniot Elastic Limit (HEL) of aluminum alloy 5083 (Al 5083) are compared for plates fabricated using equi-channel angular extrusion (ECAE) versus rolling. Al 5083 is a light-weight and strain-hardenable aluminum alloy used for armor plating in military transport vehicles, thus requiring the highest achievable spall strength. The spall strength of strain-hardenable alloys is a function of the grain structure and volume fraction of secondary phases, such as brittle inclusions, in addition to the extent of hardening. Materials processed by ECAE have a highly refined grain structure with little texturing and a large degree of plastic deformation, whereas rolled plates have a textured grain structure that aligns along the rolling direction. The spall behavior of Al 5083 for both forms was measured using plate impact gas gun experiments combined with rear free surface velocity measurements employing VISAR. The spall strength varied with impact orientation for the rolled plate but remained uniform for the ECAE material. Despite large differences in the HEL, the spall behavior for Al 5083 made by both processing techniques was controlled by the extent of brittle particles that acted as nucleation sites for damage during tensile failure.

  9. Effects of molten aluminum on H13 dies and coatings

    NASA Astrophysics Data System (ADS)

    Yu, M.; Shivpuri, R.; Rapp, R. A.

    1995-04-01

    The effects of molten aluminum casting alloy A390 on a commercially heat treated H13 die steel and two wear-resistant coatings, Cr23C6 and TiN, were investigated by an accelerated corrosion test. The H13 steel suffered severe corrosion due to the rapid formation of intermetallic compounds. The formation of multilayer intermetallic compounds and the simultaneous dissociation of the intermetallic compound τ6 (Al4FeSi) were attributed to the fast dissolution of H13 steels into the melt. This dissolution of the H13 steel was accelerated dramatically by turbulence and an increase in melt temperature. Significant improvement in corrosion resistance was achieved for the H13 steel coated by Cr23C6 via a pack cementation process.

  10. Aluminum space frame technology

    SciTech Connect

    Birch, S.

    1994-01-01

    This article examines the increased application of aluminum to the construction of automobile frames. The topics of the article include a joint venture between Audi and Alcoa, forms in which aluminum is used, new alloys and construction methods, meeting rigidity and safety levels, manufacturing techniques, the use of extrusions, die casting, joining techniques, and pollution control during manufacturing.

  11. A new possibility of melt cooling in extrusion dies to prevent sagging-effects in thick-walled pipes

    NASA Astrophysics Data System (ADS)

    te Heesen, O.; Wortberg, J.

    2014-05-01

    One challenge in the extrusion process of thick-walled pipes is the cooling of the product. Besides the output of the extruder, the line speed is also limited by the efficiency of the cooling line. The cooling time increases according to the wall thickness of the pipe under otherwise equal process conditions. State of the art is the cooling of the outer surface in water tanks or spray-cool-tanks. In addition to that, it is possible to cool the inner surface by air that is sucked through the pipe. Despite these technologies it is problematic to cool down thick walled-products with the right speed. Especially thick-walled pipes show problems by cooling the layers in the middle of the wall. On the one hand an intensive cooling of the outer and inner surface of the pipe entail the formation of shrink holes in the middle of the pipe wall. On the other hand without a quick cooling the melt flow in circumferential direction because of the gravity takes place (sagging-effect). Because of this reason in the presented paper new possibilities of melt cooling in extrusion dies to prevent sagging-effects are given. An aimed cooling of the inbound melt layers inside the extrusion die could prevent the effect of melt flow in circumferential direction after the extrusion die, allows the specification of a specific temperature profile over the radius of the pipe wall and helps to reduce the melt temperature for rising mass throughputs and screw driving speeds of the extruder. It is also thinkable to influence the crystallization process and thereby the mechanical properties of the end-product by an aimed cooling of the inner pipe layers.

  12. Effect of hot and cold severe deformation by extrusion on the properties of lead and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Ganiev, M. M.; Shibakov, V. G.; Pankratov, D. L.; Shibakov, R. V.

    2015-07-01

    The study of the effect of severe plastic deformation (SPD) by extrusion shows that the ductility of lead after several cycles of SPD increases significantly (3-4 times) as compared to as-cast samples. An aluminum alloy after this processing is hardened by a factor of 2.3-2.5, with ductility decreasing by 2.5-2.7 times, as compared to the as-delivered state.

  13. Microstructural analysis of aluminum high pressure die castings

    NASA Astrophysics Data System (ADS)

    David, Maria Diana

    Microstructural analysis of aluminum high pressure die castings (HPDC) is challenging and time consuming. Automating the stereology method is an efficient way in obtaining quantitative data; however, validating the accuracy of this technique can also pose some challenges. In this research, a semi-automated algorithm to quantify microstructural features in aluminum HPDC was developed. Analysis was done near the casting surface where it exhibited fine microstructure. Optical and Secondary electron (SE) and backscatter electron (BSE) SEM images were taken to characterize the features in the casting. Image processing steps applied on SEM and optical micrographs included median and range filters, dilation, erosion, and a hole-closing function. Measurements were done on different image pixel resolutions that ranged from 3 to 35 pixel/μm. Pixel resolutions below 6 px/μm were too low for the algorithm to distinguish the phases from each other. At resolutions higher than 6 px/μm, the volume fraction of primary α-Al and the line intercept count curves plateaued. Within this range, comparable results were obtained validating the assumption that there is a range of image pixel resolution relative to the size of the casting features at which stereology measurements become independent of the image resolution. Volume fraction within this curve plateau was consistent with the manual measurements while the line intercept count was significantly higher using the computerized technique for all resolutions. This was attributed to the ragged edges of some primary α-Al; hence, the algorithm still needs some improvements. Further validation of the code using other castings or alloys with known phase amount and size may also be beneficial.

  14. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1997-02-01

    Optimal cooling of aluminum alloys following the high-temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lad to large spatial temperature gradients in complex-shaped parts, causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation, resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. New correlations, offering increased accuracy and less computational time, were formulated for the high-temperature boiling regimes which have a critical influence on final mechanical properties. The quench factor technique related predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al2024-T6 extrusion to quenches with multiple, overlapping water sprays. The validation study reported herein concludes by exploring the possibility of applying quenching technology to improving the properties of extruded metal-matrix composites such as SiC{sub p}/Al6061 and cast alloys.

  15. Microstructure and texture of zinc deformed by extrusion with forward-backward rotating die (KoBo)

    NASA Astrophysics Data System (ADS)

    Sztwiertnia, K.; Kawalko, J.; Bieda, M.; Jaskowski, M.; Pieła, K.; Bochniak, W.

    2015-04-01

    The KoBo device is a press with a cyclically rotating die enabling extrusion of ingots with the permanent destabilization of their substructure. The method involves a cyclic change of deformation path that increases the plasticity of the material and inhibits formation and propagation of cracks. The possibility of using KoBo for obtaining zinc wires with high mechanical properties was explored. A polycrystalline zinc ingot of purity of 99.995% was subjected to extrusion at room temperature. The microstructure of the material was investigated primarily via high-resolution electron backscatter diffraction using a scanning electron microscope. The microstructure is heterogeneous and consists of grains elongated slightly in the extrusion direction (ED). The material has a relatively sharp nearly axial texture with the ED scattered between the <1 0 -1 0> and <2 -1 -1 0> directions. More than 95% of high-angle grain boundaries do not correspond to any twin or low Σ CSL boundaries. The dimensions of the grains range from 10 - 20 micrometers down to the sub-micron scale. Despite the relatively large grains, the final product exhibits very good mechanical properties, which could not be explained by the Hall - Petch relation. It was found that besides grain refinement two other effects could affect the material mechanical properties. These effects are formation of nanograins inside the large, micrometer-sized grains and formation of broad areas of high-density crystal lattice defects extended along the HAGBs.

  16. Investigation of the interface phenomena and its effect on erosion and corrosion in aluminum die casting

    NASA Astrophysics Data System (ADS)

    Chu, Yeou-Li

    When performing an aluminum die casting operation, hot molten metal is injected into the die cavity. The die locks for part solidification. After the part solidifies, the casting will eject from the die. During this operation, the die surface experiences thermal cycling, high velocity impingement, chemical attack and interface friction. Thermal cycling leads to heat checking wear, high velocity impingement to erosive wear, chemical attack to soldering, and interface friction to the part bending and/or galling during ejection. The die casting process is a very capital intensive operation. All the above problems result in down time of the die casting shop. This down time results in loss of production and ultimately loss of capital. The purpose of this study is to (a) investigate the physical and chemical phenomena active at the die-cast aluminum metal interface, and (b) understand the performance of selected die surface treatments in protecting the interface from aluminum foundry alloy. Four laboratory tests were selected to study the aluminum die casting stages: (a) molten metal injection stage (erosive test), (b) filling and solidification (dissolution and wettability tests), and (c) parts ejection stage (friction test). Both qualitative and quantitative results were generated. This research produced many interesting discussions. In erosive testing, in addition to impingement velocity, the melt superheat and alloy types also found to play an important role in the erosion of the die steel. In the past, die casters believed that the higher molten aluminum temperature would cause higher erosive wear loss. However, this study found lower melt temperatures to result in greater erosive wear. In dissolution testing, the alloy elements were found to play an important role. In the past, die casters thought that Fe (Iron) was the main element which affects the dissolution of the die steel into the molten aluminum. This was found not to be necessary true. The Mn and Si

  17. Validation of a systematic approach to modeling spray quenching of aluminum alloy extrusions, composites, and continuous castings

    SciTech Connect

    Hall, D.; Mudawar, I.; Morgan, R.E.; Ehlers, S.L.

    1996-12-31

    Optimal cooling of aluminum alloys following the high temperature extrusion process suppresses precipitation of intermetallic compounds and results in a part capable of possessing maximum strength and hardness after the subsequent age-hardening process. Rapid quenching suppresses precipitation but can lead to large spatial temperature gradients in complex-shaped parts causing distortion, cracking, high residual stress, and/or nonuniform mechanical properties. Conversely, slow cooling significantly reduces or eliminates these undesirable conditions but allows considerable precipitation resulting in low strength, soft spots, and/or low corrosion resistance. This study presents a systematic method of locating and operating multiple spray nozzles for any shaped extrusion such that uniform, rapid cooling and superior mechanical and metallurgical properties are achieved. A spray nozzle database was compiled by measuring the distribution of spray hydrodynamic parameters (volumetric spray flux, mean drop diameter, and mean drop velocity) throughout the spray field of various industrial nozzles. Spray heat transfer correlations, which link the local spray hydrodynamic parameters to the heat transfer rate in each of the boiling regimes experienced by the surface, defined the spatially nonuniform boundary conditions in a numerical model of the quenching process which also accounted for interference between adjacent spray fields. The quench factor technique relates, predicted thermal history to metallurgical transformations occurring within the extrusion to predict hardness distribution. The validity of this unique approach was demonstrated by comparing model predictions to the temperature response (and hardness after artificial aging) of an L-shaped Al 2024-T6 extrusion to quenches with multiple, overlapping water sprays.

  18. Evolution of Intermetallic Phases in Soldering of the Die Casting of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Song, Jie; Wang, Xiaoming; DenOuden, Tony; Han, Qingyou

    2016-06-01

    Most die failures are resulted from chemical reactions of dies and molten aluminum in the die casting of aluminum. The formation of intermetallic phases between a steel die and molten aluminum is investigated by stationary immersion tests and compared to a real die casting process. Three intermetallic phases are identified in the stationary immersion tests: a composite layer and two compact layers. The composite layer is a mixture of α bcc, Al, and Si phases. The α bcc phase changes in morphology from rod-like to spherical shape, while the growth rate of the layer changes from parabolic to linear pattern with immersion time. The first compact layer forms rapidly after immersion and maintains a relatively constant thickness. The second compact layer forms after 4 hours of immersion and exhibits parabolic growth with immersion time. In comparison, only a composite layer and the first compact layer are observed in a real die casting process. The fresh molten aluminum of high growth rate washes away the second intermetallic layer easily.

  19. 76 FR 80887 - Antidumping Order on Aluminum Extrusions from the People's Republic of China: Initiation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-27

    ... Extrusions From the People's Republic of China: Final Determination of Sales at Less Than Fair Value, 76 FR... Correction to the Final Determination of Sales at Less Than Fair Value, 76 FR 20627 (April 13, ] 2011). As a... People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26, 2011). On November 7, 2011,...

  20. Energy Saving Melting and Revert Reduction Technology (E-SMARRT): Development of Surface Engineered Coating Systems for Aluminum Pressure Die Casting Dies: Towards a 'Smart' Die Coating

    SciTech Connect

    Dr. John J. Moore; Dr. Jianliang Lin,

    2012-07-31

    The main objective of this research program was to design and develop an optimal coating system that extends die life by minimizing premature die failure. In high-pressure aluminum die-casting, the die, core pins and inserts must withstand severe processing conditions. Many of the dies and tools in the industry are being coated to improve wear-resistance and decrease down-time for maintenance. However, thermal fatigue in metal itself can still be a major problem, especially since it often leads to catastrophic failure (i.e. die breakage) as opposed to a wear-based failure (parts begin to go out of tolerance). Tooling costs remain the largest portion of production costs for many of these parts, so the ability prevent catastrophic failures would be transformative for the manufacturing industry.The technology offers energy savings through reduced energy use in the die casting process from several factors, including increased life of the tools and dies, reuse of the dies and die components, reduction/elimination of lubricants, and reduced machine down time, and reduction of Al solder sticking on the die. The use of the optimized die coating system will also reduce environmental wastes and scrap parts. Current (2012) annual energy saving estimates, based on initial dissemination to the casting industry in 2010 and market penetration of 80% by 2020, is 3.1 trillion BTU's/year. The average annual estimate of CO2 reduction per year through 2020 is 0.63 Million Metric Tons of Carbon Equivalent (MM TCE).

  1. Microstructure investigations of streak formation in 6063 aluminum extrusions by optical metallographic techniques.

    PubMed

    Vander Voort, George; Suárez-Peña, Beatriz; Asensio-Lozano, Juan

    2013-04-01

    The present study investigates the effect of the solidification strategy for AA 6063 alloy on the surface appearance of anodized extrusions. The microstructure of the samples was analyzed using both light optical microscopy and scanning electron microscopy. Results show that if heavy segregation occurs from rapid solidification, coarse Mg2Si particles form, thus reducing the potential for precipitation strengthening by the finer β-Mg2Si developed in the solid state. Differentially-strained regions formed during hot extrusion induce differences in particle size for magnesium silicide (Mg2Si) precipitates. Anodizing generates surface roughness due to Mg2Si particle dissolution and AlFeSi decohesion, which is related to both particle size and deformation. During anodizing, an oxide layer forms on the surface of the extruded products, which can lead to streak formation, usually a subject of rejection due to unacceptable heterogeneous reflectivity. PMID:23481588

  2. Characterization of ultra-fine grained aluminum produced by accumulative back extrusion (ABE)

    SciTech Connect

    Alihosseini, H.; Faraji, G.; Dizaji, A.F.; Dehghani, K.

    2012-06-15

    In the present work, the microstructural evolutions and microhardness of AA1050 subjected to one, two and three passes of accumulative back extrusion (ABE) were investigated. The microstructural evolutions were characterized using transmission electron microscopy. The results revealed that applying three passes of accumulative back extrusion led to significant grain refinement. The initial grain size of 47 {mu}m was refined to the grains of 500 nm after three passes of ABE. Increasing the number of passes resulted in more decrease in grain size, better microstructure homogeneity and increase in the microhardness. The cross-section of ABEed specimen consisted of two different zones: (i) shear deformation zone, and (ii) normal deformation zone. The microhardness measurements indicated that the hardness increased from the initial value of 31 Hv to 67 Hv, verifying the significant microstructural refinement via accumulative back extrusion. - Highlights: Black-Right-Pointing-Pointer A significant grain refinement can be achieved in AA1050, Al alloy by applying ABE. Black-Right-Pointing-Pointer Microstructural homogeneity of ABEed samples increased by increasing the number of ABE cycles. Black-Right-Pointing-Pointer A substantial increase in the hardness, from 31 Hv to 67 Hv, was recorded.

  3. Simulation of 7050 Wrought Aluminum Alloy Wheel Die Forging and its Defects Analysis based on DEFORM

    SciTech Connect

    Huang Shiquan; Yi Youping; Zhang Yuxun

    2010-06-15

    Defects such as folding, intercrystalline cracking and flow lines outcrop are very likely to occur in the forging of aluminum alloy. Moreover, it is difficult to achieve the optimal set of process parameters just by trial and error within an industrial environment. In producing 7050 wrought aluminum alloy wheel, a rigid-plastic finite element method (FEM) analysis has been performed to optimize die forging process. Processing parameters were analyzed, focusing on the effects of punch speed, friction factor and temperature. Meanwhile, mechanism as well as the evolution with respect to the defects of the wrought wheel was studied in details. From an analysis of the results, isothermal die forging was proposed for producing 7050 aluminum alloy wheel with good mechanical properties. Finally, verification experiment was carried out on hydropress.

  4. Microstructure and mechanical properties of 7075 aluminum alloy nanostructured composites processed by mechanical milling and indirect hot extrusion

    SciTech Connect

    Flores-Campos, R.; Estrada-Guel, I.; Miki-Yoshida, M.; Martinez-Sanchez, R.; Herrera-Ramirez, J.M.

    2012-01-15

    Nanostructured composites of 7075 aluminum alloy and carbon coated silver nanoparticles were produced by mechanical milling and indirect hot extrusion. The milling products were obtained in a high energy SPEX ball mill, and then were compacted by uniaxial load and pressure-less sintered under argon atmosphere. Finally, the sintered product was hot extruded. Carbon coated silver nanoparticles were well distributed in the matrix of the extruded material. Tensile tests were carried out to corroborate the hypothesis that second phase particles, well dispersed in the matrix, improve the strength of the material. High resolution transmission electron microscopy was employed to locate and make sure that the silver nanoparticles were homogeneously and finely dispersed. Highlights: Black-Right-Pointing-Pointer 7075 Al nanostructured composites can be produced by mechanical milling. Black-Right-Pointing-Pointer Carbon coated silver nanoparticles are well dispersed into aluminum matrix. Black-Right-Pointing-Pointer Ductile Ag-C NP's improve the mechanical properties of the 7075 Al-alloy. Black-Right-Pointing-Pointer Ag-C NP's content has an important effect in the particle and crystallite size. Black-Right-Pointing-Pointer Ag-C NP's keep their morphology after milling and conformation processes.

  5. REFRACTORY DIE FOR EXTRUDING URANIUM

    DOEpatents

    Creutz, E.C.

    1959-08-11

    A die is presented for the extrusion of metals, said die being formed of a refractory complex oxide having the composition M/sub n/O/sub m/R/sub x/O/sub y/ where M is magnesium, zinc, manganese, or iron, R is aluminum, chromic chromium, ferric iron, or manganic manganese, and m, n, x, and y are whole numbers. Specific examples are spinel, magnesium aluminate, magnetite, magnesioferrite, chromite, and franklinite.

  6. Casting defects in low-pressure die-cast aluminum alloy wheels

    NASA Astrophysics Data System (ADS)

    Zhang, B.; Cockcroft, S. L.; Maijer, D. M.; Zhu, J. D.; Phillion, A. B.

    2005-11-01

    Defects in automotive aluminum alloy casting continue to challenge metallurgists and production engineers as greater emphasis is placed on product quality and production cost. A range of casting-related defects found in low-pressure die-cast aluminum wheels were examined metallographically in samples taken from several industrial wheel-casting facilities. The defects examined include macro- and micro- porosity, entrained oxide films, and exogenous oxide inclusions. Particular emphasis is placed on the impact of these defects with respect to the three main casting-related criteria by which automotive wheel quality are judged: wheel cosmetics, air-tightness, and wheel mechanical performance.

  7. Food extrusion.

    PubMed

    Harper, J M

    1978-01-01

    Extrusion processing has become an important food process in the manufacture of pasta, ready-to-eat cereals, snacks, pet foods, and textured vegetable protein (TVP). An extruder consists of tightly fitting screw rotating within a stationary barrel. Preground and conditioned ingredients enter the screw where they are conveyed, mixed, and heated by a variety of processes. The product exits the extruder through a die where it usually puffs and changes texture from the release of steam and normal forces. Mathematical models for extruder flow and torque have been found useful in describing exclusion operations. Scale-up can be facilitated by the application of these models. A variety of food extruder designs have developed. The differences and similarity of design are discussed. Pertinent literature on the extrusion of cereal/snack products, full-fat soy, TVP, pet foods (dry and semi-moist), pasta, and beverage or other food bases are discussed. In many of these applications, the extruder is a high temperature, short time process which minimizes losses in vitamins and amino acids. Color, flavor, and product shape and texture are also affected by the extrusion process. Extrusion has been widely applied in the production of nutritious foods. Emphasis is placed on the use of extrusion to denature antinutritional factors and the improvement of protein quality and digestibility. PMID:378548

  8. Development of lightweight aluminum compression panels reinforced by boron-epoxy infiltrated extrusions

    NASA Technical Reports Server (NTRS)

    Roy, P. A.; Mcelman, J. A.; Henshaw, J.

    1973-01-01

    Analytical and experimental studies were performed to evaluate the structural efficiencies afforded by the selective reinforcement of conventional aluminum compression panels with unidirectional boron epoxy composite materials. A unique approach for selective reinforcement was utilized called boron/epoxy infiltration. This technique uses extruded metal sections with preformed hollow voids into which unidirectional boron filaments are drawn and subsequently infiltrated with resin to form an integral part. Simplified analytical models were developed to investigate the behavior of stiffener webs with reinforced flanges. Theoretical results are presented demonstrating the effects of transverse shear, of the reinforcement, flange eccentricity and torsional stiffness in such construction. A series of 55 tests were conducted on boron-infiltrated rods and extruded structural sections.

  9. Thermal fatigue behavior of H-13 die steel for aluminum die casting with various ion sputtered coatings

    NASA Technical Reports Server (NTRS)

    Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    Sputtered coatings of Mo, W, Pt, Ag, Au, Co, Cr, Ni, Ag + Cu, Mo + Pt, Si3N4, A1N, Cr3C2, Ta5Si3, and ZrO2 were applied to a 2-inch-square, 7-inch-long thermal fatigue test specimen which was then internally water cooled and alternately immersed in molten aluminum and cooled in air. After 15,000 cycles the thermal fatigue cracks at the specimen corners were measured. Results indicate that a significant improvement in thermal fatigue resistance was obtained with platinum, molybdenum, and tungsten coatings. Metallographic examination indicates that the improvement in thermal fatigue resistance resulted from protection of the surface of the die steel from oxidation. The high yield strength and ductility of molybdenum and tungsten contributed to the better thermal fatigue resistance.

  10. Improved design and durability of aluminum die casting horizontal shot sleeves

    NASA Astrophysics Data System (ADS)

    Birceanu, Sebastian

    The design and performance of shot sleeves is critical in meeting the engineering requirements of aluminum die cast parts. Improvement in shot sleeve materials have a major impact on dimensional stability, reproducibility and quality of the product. This investigation was undertaken in order to improve the life of aluminum die casting horizontal shot sleeves. Preliminary pin tests were run to evaluate the soldering, wash-out and thermal fatigue behavior of commercially available materials and coatings. An experimental rig was designed and constructed for shot sleeve configuration evaluation. Fabrication and testing of experimental shot sleeves was based upon preliminary results and manufacturing costs. Three shot sleeve designs and materials were compared to a reference nitrided H13 sleeve. Nitrided H13 is the preferred material for aluminum die casting shot sleeves because of wear resistance, strength and relative good soldering and wash-out resistance. The study was directed towards damage evaluation on the area under the pouring hole. This area is the most susceptible to damage because of high temperatures and impingement of molten aluminum. The results of this study showed that tungsten and molybdenum had the least amount of soldering and wash-out damage, and the best thermal fatigue resistance. Low solubility in molten aluminum and stability of intermetallic layers are main factors that determine the soldering and wash-out behavior. Thermal conductivity and thermal expansion coefficient directly influence thermal fatigue behavior. TiAlN nanolayered coating was chosen as the material with the best damage resistance among several commercial PVD coatings, because of relatively large thickness and simple deposition conditions. The results show that molybdenum thermal sprayed coating provided the best protection against damage under the pouring hole. Improved bonding is however required for life extension of the coating. TiAlN PVD coating applied on H13 nitrided

  11. Annealing of chromium oxycarbide coatings deposited by plasma immersion ion processing (PIIP) for aluminum die casting

    NASA Astrophysics Data System (ADS)

    Peters, A. M.; He, X. M.; Trkula, M.; Nastasi, M.

    2001-04-01

    Chromium oxycarbide coatings have been investigated for use as non-wetting coatings for aluminum die casting. This paper examines Cr-C-O coating stability and non-wetability at elevated temperatures for extended periods. Coatings were deposited onto 304 stainless steel from chromium carbonyl [Cr(CO) 6] by plasma immersion ion processing. The coatings were annealed in air at an aluminum die casting temperature of 700°C up to 8 h. Coatings were analyzed using resonant ion backscattering spectroscopy, nanoindentation and pin-on-disk tribometry. Molten aluminum was used to determine coating wetting and contact angle. Results indicate that the surface oxide layer reaches a maximum thickness of 900 nm. Oxygen concentrations in the coatings increased from 24% to 34%, while the surface concentration rose to almost 45%. Hardness values ranged from 22.1 to 6.7 GPa, wear coefficients ranged from 21 to 8×10 -6 mm3/ Nm and contact angles ranged from 156° to 127°.

  12. The visioplastic method for analysis of large extrusion strains

    SciTech Connect

    Peacock, H. ); Berghaus, D. . School of Civil Engineering)

    1990-01-01

    Large plastic strains are produced when a metal billet is pressed through an extrusion die. This paper describes a method for obtaining the distribution of these strains during axisymmetric extrusion. The method is experimental-numerical and is based on a study of laminar flow lines produced in the extruded material. Several results are obtained using this analysis. These include the effects of extrusion tooling temperature and extrusion ratio. The method is also modified to study extrusion of powder metal, where the variable density invalidates the usual assumption of incompressibility. The flowline-strain relationship was originally set forth by Thomsen, Yang and Kobayashi and is referred to as viscoplasticity. The method described in this paper proceeds from that developed by Medrano and Gillis for axisymmetric extrusion. There are several differences. The experimental procedure has been changed to permit extrusion analysis at the high aluminum forming temperature (up to 430{degrees}C), thus allowing temperature effects to be studied. Numerical improvements permit the analysis at high extrusion ratios. The flow function has been redefined to permit the study of variable density material. 6 refs., 8 figs., 1 tab.

  13. Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography

    NASA Astrophysics Data System (ADS)

    Maierhofer, Christiane; Myrach, Philipp; Röllig, Mathias; Jonietz, Florian; Illerhaus, Bernhard; Meinel, Dietmar; Richter, Uwe; Miksche, Ronald

    2016-02-01

    Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construction (e.g. automotive and other transport areas), non-destructive testing methods, which can be applied fast and on-site, are required for quality assurance. In this contribution, the application of active thermography for the direct detection of larger pores is demonstrated. The analysis of limits and accuracy of the method are completed by numerical simulation and the method is validated using computed tomography.

  14. The effect of process parameters on the internal quality of an aluminum die casting

    NASA Astrophysics Data System (ADS)

    Dewit, M. C. A. J.

    1986-01-01

    The influence of process parameters on the porosity of an aluminum die casting was investigated. Two types of die one of which had an interchangeable gate and two alloys, AlSi8Cu3 and AlSi7, were used. During the solidification phase of a die casting, air entrapment can occur; the air remains in the die casting under high pressure after solidification. The Rayleigh number which contains the velocity in the gate, the gate diameter, and the liquid metal surface tension, determines the air entrapment. It appears that there are two types of filling: solid front filling at low velocities, and standard spray filling at high velocities. With the former type, the castings contain no air, but the shrinkage is concentrated in big holes; with the latter type the castings contain much air, and the shrinkage is distributed over fine holes. The first phase velocity has no significant influence on the porosity; a decrease of the third phase velocity increases the porosity. Variations of the changeover point between the first and second phase have little influence.

  15. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  16. Microhardness Distribution and Microstructural Evolution in Pure Aluminum Subjected to Severe Plastic Deformation: Elliptical Cross-Sectioned Spiral Equal-Channel Extrusion (ECSEE)

    NASA Astrophysics Data System (ADS)

    Li, Jinghui; Li, Fuguo; Ma, Xinkai; Chen, Han; Ma, Zhanchao; Li, Jiang

    2015-11-01

    Elliptical cross-sectioned spiral equal-channel extrusion (ECSEE), one of the severe plastic deformation techniques, is of great efficiency in producing bulk ultrafine or nanostructured materials. In this paper, the simulation and experimental researches on ECSEE of high-purity aluminum were conducted to investigate the equivalent strain distribution and microhardness distribution on three orthogonal planes, as well as microstructural evolution. Simulation result shows a significant strain gradient on three planes. Microhardness tests comprise the similar results to strain distribution. According to transmission electron microscopy (TEM) results, microstructural evolution ranged from coarse structures to ultrafine structures by undergoing the shear bands, subgrains, high-angle misorientation grain boundaries and equiaxed structures. There are also some distinctions with reference to grain refinement level, grain boundary styles and dislocation distribution on different positions. The TEM investigations are in good agreement with microhardness tests.

  17. Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska; Singer, Robert

    2016-03-01

    Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.

  18. Influence of the fabrication process on the functionality of piezoceramic patch transducers embedded in aluminum die castings

    NASA Astrophysics Data System (ADS)

    Klassen, Alexander; Rübner, Matthias; Ilg, Jürgen; Rupitsch, Stefan J.; Lerch, Reinhard; Singer, Robert F.; Körner, Carolin

    2012-11-01

    Piezoceramic patch transducers are integrated into aluminum components using high-pressure die casting. Expanded metal has proven suitable as a supporting structure for placing the patch transducers inside the die cavity and for stabilization during the injection of molten metal. However, difficulties arise when the transducers are positioned off the neutral axis within the wall of the casting. Numerical simulations of the die filling are performed to analyse the evolution of the integration process. The asymmetric infiltration of the supporting structure is identified as the major factor contributing to the formation of cracks and perforations inside the piezoceramic transducer. By means of measurements and numerical calculations of the electrical impedance of the transducer, a close relation is established between mechanical damage patterns observed in radiographs of the patch transducers and loss of performance.

  19. A Processing Map for Hot Deformation of an Ultrafine-Grained Aluminum-Magnesium-Silicon Alloy Prepared by Mechanical Milling and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Rahbar Niazi, Masoud; Simchi, Abdolreza

    2015-12-01

    Uniaxial compression test at different temperatures [573 K to 723 K (300 °C to 450 °C)] and strain rates (0.01 to 1 s-1) was employed to study the hot deformation behavior of an ultrafine-grained (UFG) Al6063 alloy prepared by the powder metallurgy route. The UFG alloy with an average grain size of ~0.3 µm was prepared by mechanical milling of a gas-atomized aluminum alloy powder for 20 hours followed by hot powder extrusion at 723 K (450 °C). To elaborate the effect of grain size, the aluminum alloy powder was extruded without mechanical milling to attain a coarse-grained (CG) structure with an average grain size of about 2.2 µm. By employing the dynamic materials model, processing maps for the hot deformation of the UFG and CG Al alloy were constructed. For investigation of microstructural evolutions and deformation instability occurring upon hot working, optical microscopy, scanning electron microscopy coupled with electron backscattered diffraction and transmission electron microscopy were utilized. It is shown that the grain refinement increases the deformation flow stress while reducing the strain hardening and power dissipation efficiency during the deformation process at the elevated temperatures. Restoration mechanisms, including dynamic recovery and recrystallization are demonstrated to control microstructural evolutions and thus the deformation behavior. Coarsening of the grain structure in the UFG alloy is illustrated, particularly when the deformation is performed at high temperatures and low strain rates. The manifestations of instability are observed in the form of cracking and void formation.

  20. Development of a 3D Filling Model of Low-Pressure Die-Cast Aluminum Alloy Wheels

    NASA Astrophysics Data System (ADS)

    Duan, Jianglan; Maijer, Daan; Cockcroft, Steve; Reilly, Carl

    2013-12-01

    A two-phase computational fluid dynamics model of the low-pressure die-cast process for the production of A356 aluminum alloy wheels has been developed to predict the flow conditions during die filling. The filling model represents a 36-deg section of a production wheel, and was developed within the commercial finite-volume package, ANSYS CFX, assuming isothermal conditions. To fully understand the behavior of the free surface, a novel technique was developed to approximate the vent resistances as they impact on the development of a backpressure within the die cavity. The filling model was first validated against experimental data, and then was used to investigate the effects of venting conditions and pressure curves during die filling. It was found that vent resistance and vent location strongly affected die filling time, free surface topography, and air entrainment for a given pressure fill-curve. With regard to the pressure curve, the model revealed a strong relation between the pressure curve and the flow behavior in the hub, which is an area prone to defect formation.

  1. Hydrostatic extrusion of BSCCO/Ag composite wire

    SciTech Connect

    Bingert, J.F.; Bingham, B.L.; Sebring, R.J.; Kelly, A.M.

    1995-03-01

    The application of hydrostatic extrusion processing to composite wire fabrication offers several advantages over conventional reduction techniques. These include enhanced uniformity, increased reduction capability, and successful extrusion of normally brittle materials. Specifically, this work involved an experiment to screen the effects of seven extrusion process parameters on the uniformity and density of as-extruded BSCCO-core wire, and the required extrusion pressure. Results suggest the following factors to be potentially significant: (1) back pressure, extrusion ratio, and die angle on core uniformity, (2) packing method, extrusion ratio, silver powder additions, and temperature on density, and (3) extrusion ratio and temperature on extrusion pressure.

  2. Tensile Properties of Nano AL2O3 Particulate-Reinforced Aluminum Matrix Composites by Mechanical Alloying and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Mehdinia, M.; Jenabali Jahromi, S. A.

    The powder of the micro Al and variant volume fractions of nano Al2O3 were milled by a high energy planetary ball-mill. By milling, a homogenous distribution of nano Al2O3 particles in the metal matrix were developed. Then the milled powder was cold compressed and sintered at 545°C for one hr. The mold and the sintered sample hold in a furnace until the temperature reached 545°C. Then the hot 27mm diameter sample was extruded to 6mm diameter. From the extruded specimens, tensile, hardness and microstructure of the prepared specimens were determined. By these tests the effect of milling time, the percent of nano-particles and the microstructure were evaluated. The hardness and tensile behaviors of aluminum matrix composites reinforced with nano Al2O3 particulate have been found to increase remarkably with the volume fraction of the reinforcement.

  3. Characterization of the Microstructure, Fracture, and Mechanical Properties of Aluminum Alloys 7085-O and 7175-T7452 Hollow Cylinder Extrusions

    NASA Astrophysics Data System (ADS)

    Benoit, Samuel G.; Chalivendra, Vijaya B.; Rice, Matthew A.; Doleski, Robert F.

    2016-06-01

    Microstructural, tensile, and fracture characterizations of cylindrically forged forms of aluminum alloys AA7085-O and AA7175-T7452 were performed. Mechanical and fracture properties were investigated along radial, circumferential, and longitudinal directions to determine directional dependency. American Society for Testing and Materials (ASTM) test methods (ASTM E8-04 and ASTM E1820) were employed for both the tensile and fracture characterizations, respectively. The tensile and fracture properties were related to microstructure in each direction. The strength, elongation at break, and ultimate tensile strength of AA7085-O were higher than those of AA7175-T7452. AA7175-T7452 alloy failed in a brittle manner during fracture studies. AA7085-O outperformed AA7175-T7452 on fracture energy in all of the orientations studied. Smaller grain sizes on the planes normal to circumferential and longitudinal directions showed improvement in both elongation at break and fracture energy values compared to those of radial direction. Scanning electron microscopy images demonstrated cleavage fracture in AA7175-T7452 and transgranular fracture in AA7085-O.

  4. Characterization of the Microstructure, Fracture, and Mechanical Properties of Aluminum Alloys 7085-O and 7175-T7452 Hollow Cylinder Extrusions

    NASA Astrophysics Data System (ADS)

    Benoit, Samuel G.; Chalivendra, Vijaya B.; Rice, Matthew A.; Doleski, Robert F.

    2016-09-01

    Microstructural, tensile, and fracture characterizations of cylindrically forged forms of aluminum alloys AA7085-O and AA7175-T7452 were performed. Mechanical and fracture properties were investigated along radial, circumferential, and longitudinal directions to determine directional dependency. American Society for Testing and Materials (ASTM) test methods (ASTM E8-04 and ASTM E1820) were employed for both the tensile and fracture characterizations, respectively. The tensile and fracture properties were related to microstructure in each direction. The strength, elongation at break, and ultimate tensile strength of AA7085-O were higher than those of AA7175-T7452. AA7175-T7452 alloy failed in a brittle manner during fracture studies. AA7085-O outperformed AA7175-T7452 on fracture energy in all of the orientations studied. Smaller grain sizes on the planes normal to circumferential and longitudinal directions showed improvement in both elongation at break and fracture energy values compared to those of radial direction. Scanning electron microscopy images demonstrated cleavage fracture in AA7175-T7452 and transgranular fracture in AA7085-O.

  5. GRAPHITE EXTRUSIONS

    DOEpatents

    Benziger, T.M.

    1959-01-20

    A new lubricant for graphite extrusion is described. In the past, graphite extrusion mixtures have bcen composed of coke or carbon black, together with a carbonaceous binder such as coal tar pitch, and a lubricant such as petrolatum or a colloidal suspension of graphite in glycerin or oil. Sinee sueh a lubricant is not soluble in, or compatible with the biiider liquid, such mixtures were difficult to extrude, and thc formed pieees lacked strength. This patent teaches tbe use of fatty acids as graphite extrusion lubricants and definite improvemcnts are realized thereby since the fatty acids are soluble in the binder liquid.

  6. Process Modeling of Low-Pressure Die Casting of Aluminum Alloy Automotive Wheels

    NASA Astrophysics Data System (ADS)

    Reilly, C.; Duan, J.; Yao, L.; Maijer, D. M.; Cockcroft, S. L.

    2013-09-01

    Although on initial inspection, the aluminum alloy automotive wheel seems to be a relatively simple component to cast based on its shape, further insight reveals that this is not the case. Automotive wheels are in a select group of cast components that have strict specifications for both mechanical and aesthetic characteristics due to their important structural requirements and their visibility on a vehicle. The modern aluminum alloy automotive wheel continues to experience tightened tolerances relating to defects to improve mechanical performance and/or the physical appearance. Automotive aluminum alloy wheels are assessed against three main criteria: wheel cosmetics, mechanical performance, and air tightness. Failure to achieve the required standards in any one of these categories will lead to the wheel either requiring costly repair or being rejected and remelted. Manufacturers are becoming more reliant on computational process modeling as a design tool for the wheel casting process. This article discusses and details examples of the use of computational process modeling as a predictive tool to optimize the casting process from the standpoint of defect minimization with the emphasis on those defects that lead to failure of aluminum automotive wheels, namely, macroporosity, microporosity, and oxide films. The current state of applied computational process modeling and its limitations with regard to wheel casting are discussed.

  7. Influence of Sludge Particles on the Tensile Properties of Die-Cast Secondary Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Ferraro, Stefano; Timelli, Giulio

    2015-04-01

    The effects of sludge intermetallic particles on the mechanical properties of a secondary AlSi9Cu3(Fe) die-casting alloy have been studied. Different alloys have been produced by systematically varying the Fe, Mn, and Cr contents within the composition tolerance limits of the standard EN AC-46000 alloy. The microstructure shows primary α-Al x (Fe,Mn,Cr) y Si z sludge particles, with polyhedral and star-like morphologies, although the presence of primary β-Al5FeSi phase is also observed at the highest Fe:Mn ratio. The volume fraction of primary compounds increases as the Fe, Mn, and Cr contents increase and this can be accurately predicts from the Sludge Factor by a linear relationship. The sludge amount seems to not influence the size and the content of porosity in the die-cast material. Furthermore, the sludge factor is not a reliable parameter to describe the mechanical properties of the die-cast AlSi9Cu3(Fe) alloy, because this value does not consider the mutual interaction between the elements. In the analyzed range of composition, the design of experiment methodology and the analysis of variance have been used in order to develop a semi-empirical model that accurately predicts the mechanical properties of the die-cast AlSi9Cu3(Fe) alloys as function of Fe, Mn, and Cr concentrations.

  8. The effects of intensification pressure, gate velocity, and intermediate shot velocity on the internal quality of aluminum die castings

    NASA Astrophysics Data System (ADS)

    Karban, Robert, Jr.

    The purpose of this study was to investigate the effects of intensification pressure, gate velocity, and intermediate shot velocity on the internal quality of aluminum die castings. An experimental design was developed to analyze two levels of intensification pressure, two levels of gate velocity, and four levels of intermediate shot velocity. These parameters were chosen because of the ease of their manipulation on the manufacturing floor in an effort to develop an optimum process for a given die design. Internal casting quality is measured by the density of the casting produced as compared to the theoretical density of the alloy being molded. The study also included monitoring of the biscuit length of the samples collected. A statistical analysis was conducted to determine any correlation between or among any of the independent variables or the other parameter monitored. The results of this study indicate that there is a statistical significance among and between the independent variables that were controlled in this experiment. The results also indicated a significant positive relationship between biscuit length and the density of the resultant castings.

  9. Modelling highly deformable metal extrusion using SPH

    NASA Astrophysics Data System (ADS)

    Prakash, Mahesh; Cleary, Paul W.

    2015-05-01

    Computational modelling is often used to reduce trial extrusions through accurate defect prediction. Traditionally, metal extrusion is modelled using mesh based finite element methods. However, large plastic deformations can lead to heavy re-meshing and numerical diffusion. Here we use the mesh-less smoothed particle hydrodynamics method since it allows simulation of large deformations without re-meshing and the tracking of history dependent properties such as plastic strain making it suitable for defect prediction. The variation in plastic strain and deformation for aluminium alloy in a cylindrical 3D geometry with extrusion ratio and die angle is evaluated. The extrusion process is found to have three distinct phases consisting of an initial sharp rise in extrusion force, a steady phase requiring constant force and terminating in a sharp decline in force as metal is completely extruded. Deformation and plastic strain increased significantly with extrusion ratio but only moderately with die angle. Extrusion force increased by 150 % as the extrusion ratio increased from 2:1 to 4:1 but had only a marginal change with die angle. A low strain zone in the centre of the extruded product was found to be a function of extrusion ratio but was persistent and did not vary with die angle. Simulation of a complex 3D building industry component showed large variations in plastic strain along the length of the product at two scales. These were due to change in metal behaviour as extrusion progressed from phase 1 to phase 2. A stagnation zone at the back of the die was predicted that could lead to the "funnel" or "pipe" defect.

  10. An evaluation of direct pressure sensors for monitoring the aluminum die casting process

    SciTech Connect

    Zhang, X.

    1997-12-31

    This study was conducted as part of the US Department of Energy (DOE) sponsored project Die Cavity Instrumentation. One objective of that project was to evaluate thermal, pressure, and gas flow process monitoring sensors in or near the die cavity as a means of securing improved process monitoring and control and better resultant part quality. The objectives of this thesis are to (1) evaluate a direct cavity pressure sensor in a controlled production campaign at the GM Casting Advanced Development Center (CADC) at Bedford, Indiana; and (2) develop correlations between sensor responses and product quality in terms of the casting weight, volume, and density. A direct quartz-based pressure sensor developed and marked by Kistler Instrument Corp. was acquired for evaluating as an in-cavity liquid metal pressure sensor. This pressure sensor is designed for use up to 700 C and 2,000 bars (29,000 psi). It has a pressure overload capacity up to 2,500 bars (36,250 psi).

  11. Plunger Kinematic Parameters Affecting Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-07-01

    The selection of the optimal process parameters in high-pressure die casting has been long recognized as a complex problem due to the involvement of a large number of interconnected variables. Among these variables, the effect of the plunger motion has been proved to play a prominent role, even if a thorough and exhaustive study is still missing in the literature. To overcome this gap, this work aims at identifying the most relevant plunger kinematic parameters and estimates their correlation with the casting quality, by means of a statistically significant sample manufactured with different plunger motion profiles. In particular, slow and fast shot velocities and switching position between two stages have been varied randomly in accordance with design of experiment methodology. The quality has been assessed through the static mechanical properties and porosity percentage. As a further proof, the percentage of oxides has been estimated on the fracture surfaces. These measurements have been correlated to novel parameters, representing the mechanical energy and the inertial force related to the plunger motion, that have been extracted from the time-history of the displacement curves. The application of statistical methods demonstrates that these novel parameters accurately explain and predict the overall quality of castings.

  12. Plunger Kinematic Parameters Affecting Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-04-01

    The selection of the optimal process parameters in high-pressure die casting has been long recognized as a complex problem due to the involvement of a large number of interconnected variables. Among these variables, the effect of the plunger motion has been proved to play a prominent role, even if a thorough and exhaustive study is still missing in the literature. To overcome this gap, this work aims at identifying the most relevant plunger kinematic parameters and estimates their correlation with the casting quality, by means of a statistically significant sample manufactured with different plunger motion profiles. In particular, slow and fast shot velocities and switching position between two stages have been varied randomly in accordance with design of experiment methodology. The quality has been assessed through the static mechanical properties and porosity percentage. As a further proof, the percentage of oxides has been estimated on the fracture surfaces. These measurements have been correlated to novel parameters, representing the mechanical energy and the inertial force related to the plunger motion, that have been extracted from the time-history of the displacement curves. The application of statistical methods demonstrates that these novel parameters accurately explain and predict the overall quality of castings.

  13. The effect of strain path on the development of deformation structures in severely deformed aluminum alloys processed by ECAE[Equal Channel Angular Extrusion

    SciTech Connect

    Gholinia, A.; Prangnell, P.B.; Markushev, M.V.

    2000-03-14

    Equal channel angular extrusion (ECAE) has been used to investigate the formation of submicron grain structures in Al-alloys deformed to ultra-high plastic strains by different strain paths. The different strain paths were obtained by rotating billets through 0, 90, and 190{degree} between each extrusion cycle. High resolution EBSD analysis has been employed to measure the boundary misorientations within the deformation structures. This has highlighted great differences in the evolution of the deformed state, as a function of the strain path, even after effective strains as high as 16. It has been demonstrated that the most effective method of forming a submicron grain structure by severe plastic deformation is to maintain a constant strain path. Processing routes involving a 180{degree} rotation reverse the shear strain every second pass and this prevents the build up of significant number of new high angle boundaries. When a sample is processed with an alternative clockwise and anticlockwise 90{degree} rotation, between each extrusion cycle the billet is deformed on two shear planes, each of which experiences half the total strain, compared to the single shear plane when there is no rotation. This reduces the rate of formation of high angle boundaries. With a constant clockwise 90{degree} rotation the sample is also deformed on two alternate shear planes, but the total strain becomes redundant every fourth extrusion cycle. However, in this case each shear is reversed out of sequence after first deforming the billet on the alternate shear plane. This appears to be a much more effective means of forming new high angle boundaries than 180{degree} rotation, where the shear strain is immediately reversed each alternate cycle, but is still less efficient than deformation with a constant strain path.

  14. Development of Crystallographic Texture and Grain Refinement in the Aluminum Layer of CU-AL-CU Tri-Layer Composite Deformed by Equal Channel Angular Extrusion

    NASA Astrophysics Data System (ADS)

    Tolaminejad, B.; Taheri, A. Karimi; Shahmiri, M.; Arabi, H.

    The present research is concerned with the aluminum layer of a loosely packed tri-layer copper-aluminum-copper composite deformed by ECAE process. Electron back scattered diffraction (EBSD), transmission electron microscope, and X-ray technique were employed to investigate the detailed changes occurring in the microtexture, microstructure (cell size and misorientation), and dislocation density evolution during consecutive passes of ECAE process performed on the composite based on route Bc. According to tensile test results, the yield stress of the aluminum layer was increased significantly after application of ECAE throughout the four repeated passes and then slightly decreased. An ultrafine grain size within the range of 500-600 nm was obtained in the Al layer by increasing the thickness of copper layers. It was observed that the reduction of grain size in the aluminum layer is nearly 57% more than that of an ECAE-ed single layer aluminum billet. Also, the grain refinement of the aluminum layer is accelerated throughout 8 passes. This observation was attributed to the higher rate of dislocation interaction, cell formation and texture development during the ECAE of the composite compared to those of the single billet.

  15. The effects of late homogenization conditions on the Mg2Si particle size in a slow pre-heated 6063 aluminum extrusion billet

    NASA Astrophysics Data System (ADS)

    Kayıkcı, R.; Kocaman, E.; Şirin, S.; ćolak, M.

    2015-03-01

    In order to investigate the effect of late homogenization conditions on the Mg2Si precipitation of 6063 grade extrusion billets are slow pre-heated to intentionally have large Mg2Si particle precipitation. Then the billets are water quenched to preserve this microstructure for late homogenizations. Finally billets are re-heated using two different furnace temperature as 450°C and 500°C at which temperatures the billet are held for 0.5 h, 1 h, 1.5 h, 2 h and 2.5 h periods and water quenched before being taken to metallographic examinations.

  16. HIGH ENERGY RATE EXTRUSION OF URANIUM

    DOEpatents

    Lewis, L.

    1963-07-23

    A method of extruding uranium at a high energy rate is described. Conditions during the extrusion are such that the temperature of the metal during extrusion reaches a point above the normal alpha to beta transition, but the metal nevertheless remains in the alpha phase in accordance with the Clausius- Clapeyron equation. Upon exiting from the die, the metal automatically enters the beta phase, after which the metal is permitted to cool. (AEC)

  17. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    NASA Astrophysics Data System (ADS)

    Hwang, Yeong-Maw; Huang, Song-Jeng; Huang, Yu-San

    2011-05-01

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  18. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Song-Jeng; Huang, Yu-San

    2011-05-04

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  19. 40 CFR 467.30 - Applicability; description of the extrusion subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... extrusion subcategory. 467.30 Section 467.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Extrusion Subcategory § 467.30 Applicability; description of the extrusion subcategory. This subpart applies to discharges...

  20. 40 CFR 467.30 - Applicability; description of the extrusion subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... extrusion subcategory. 467.30 Section 467.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ALUMINUM FORMING POINT SOURCE CATEGORY Extrusion Subcategory § 467.30 Applicability; description of the extrusion subcategory. This subpart applies to discharges...

  1. Optimizing the seamless tube extrusion process using the finite element method

    NASA Astrophysics Data System (ADS)

    Li, Feng; Li, Li; Wang, Xiang; Ma, Xu Liang

    2010-03-01

    In order to reveal the mechanism of extrusion forming for large-scale aluminum alloy seamless pipe, in this research the rigid-viscous plastic finite element method was used to analyze the effect of the technological parameters of the aluminum alloy pipe extrusion process, consistent with the use requirements.

  2. Melting, casting, and alpha-phase extrusion of the uranium-2. 4 weight percent niobium alloy

    SciTech Connect

    Anderson, R C; Beck, D E; Kollie, T G; Zorinsky, E J; Jones, J M

    1981-10-01

    The experimental details of the melting, casting, homogenization, and alpha-phase extrusion process used to fabricate the uranium-2.4 wt % niobium alloy into 46-mm-diameter rods is described. Extrusion defects that were detected by an ultrasonic technique were eliminated by proper choice of extrusion parameters; namely, reduction ratio, ram speed, die angle, and billet preheat temperature.

  3. Extrusion cooking: Legume pulses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion is used commercially to produce high value breakfast and snack foods based on cereals such as wheat or corn. However, this processing method is not being commercially used for legume pulses seeds due to the perception that they do not expand well in extrusion. Extrusion cooking of pulses (...

  4. Sputtered protective coatings for die casting dies

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.; Nieh, C. Y.; Wallace, J. F.

    1981-01-01

    This investigation determined whether selected ion beam sputtered coatings on H-13 die steel would have the potential of improving the thermal fatigue behavior of the steel used as a die in aluminum die casting. The coatings were selected to test candidate insulators and metals capable of providing protection of the die surface. The studies indicate that 1 micrometer thick W and Pt coatings reduced the thermal fatigue more than any other coating tested and are candidates to be used on a die surface to increase die life.

  5. Die drool and die drool theory

    NASA Astrophysics Data System (ADS)

    Schmalzer, A. M.; Giacomin, A. Jeffrey

    2013-04-01

    When molten plastic is extruded from a die, it sometimes collects on the open face of the die. Known as die drool, this phenomenon costs plastics manufacturers by requiring die cleaning. This has been attributed to many causes, but none of these has led to an equation for the drool rate. In this work we provide an exact analytical solution for the drool rate, and we base this solution on a postulate of a cohesive slip layer near the die walls. We thus attribute die drool to cohesive failure within the fluid at an internal surface where the fluid slips on itself. We adimensionalize the drool rate with the production rate, and call this the build up ratio, BR. We provide an exact analytical solution for BR when the cohesive slip layer either sticks at the wall. We examine the slit geometry corresponding to sheet or film extrusion.

  6. Effects of extrusion conditions on the extrusion responses and the quality of brown rice pasta.

    PubMed

    Wang, Li; Duan, Wei; Zhou, Sumei; Qian, Haifeng; Zhang, Hui; Qi, Xiguang

    2016-08-01

    This research investigated the effects of extrusion temperature and screw speed on the extrusion system parameters and the qualities of brown rice pasta. The die pressure and motor torque value reached a maximum at 90°C but decreased when the screw speed increased from 80 to 120rpm. The extrusion temperature and screw speed also significantly affected the cooking quality and textural properties of brown rice pasta. The pasta produced at an extrusion temperature of 120°C and screw speed of 120rpm had the best quality with a cooking loss, hardness and adhesiveness of 6.7%, 2387.2g and -7.0g⋅s, respectively, similar to those of pasta made from gluten-free flour. The results indicated that brown rice can be used to produce gluten-free pasta with improved nutrition. PMID:26988508

  7. Die Soldering in Aluminium Die Casting

    SciTech Connect

    Han, Q.; Kenik, E.A.; Viswanathan, S.

    2000-03-15

    Two types of tests, dipping tests and dip-coating tests were carried out on small steel cylinders using pure aluminum and 380 alloy to investigate the mechanism of die soldering during aluminum die casting. Optical and scanning electron microscopy were used to study the morphology and composition of the phases formed during soldering. A soldering mechanism is postulated based on experimental observations. A soldering critical temperature is postulated at which iron begins to react with aluminum to form an aluminum-rich liquid phase and solid intermetallic compounds. When the temperature at the die surface is higher than this critical temperature, the aluminum-rich phase is liquid and joins the die with the casting during the subsequent solidification. The paper discusses the mechanism of soldering for the case of pure aluminum and 380 alloy casting in a steel mold, the factors that promote soldering, and the strength of the bond formed when soldering occurs. conditions, an aluminum-rich soldering layer may also form over the intermetallic layer. Although a significant amount of research has been conducted on the nature of these intermetallics, little is known about the conditions under which soldering occurs.

  8. FORMING TUBES AND RODS OF URANIUM METAL BY EXTRUSION

    DOEpatents

    Creutz, E.C.

    1959-01-27

    A method and apparatus are presented for the extrusion of uranium metal. Since uranium is very brittle if worked in the beta phase, it is desirable to extrude it in the gamma phase. However, in the gamma temperature range thc uranium will alloy with the metal of the extrusion dic, and is readily oxidized to a great degree. According to this patent, uranium extrusion in thc ganmma phase may be safely carried out by preheating a billet of uranium in an inert atmosphere to a trmperature between 780 C and 1100 C. The heated billet is then placed in an extrusion apparatus having dies which have been maintained at an elevated temperature for a sufficient length of time to produce an oxide film, and placing a copper disc between the uranium billet and the die.

  9. Equal Channel Angular Extrusion of AA 6063 Using Conventional Direct Extrusion Press

    NASA Astrophysics Data System (ADS)

    Liu, Cheng-Hsien; Lin, Hsin-Chih

    2015-11-01

    In the present work, an extrusion-equal channel angular extrusion (Ex-ECAE) process composed of two processes, extrusion and ECAE, is developed. The Ex-ECAE die contains three segments and is used directly in the conventional direct extrusion press to refine the microstructure, specifically the coarse grain layer (CGL) on the surface of the extrudate. The first segment in the die is designed to perform the normal extrusion process and the second and third segments to perform the process of ECAE. The study reveals that the CGL can be eliminated (refined) completely at the macroscale. At the microscale, the original grain is subdivided into subgrain, which contains many smaller cells. The results can be explained by the grain subdivision mechanism. The textures of the Ex-ECAE sample at various segments are measured using EBSD (Electron Backscatter Diffraction). The results reveal that the first segment of the Ex-ECAE sample has a perfect fiber texture which consists of a mixture of strong <001> and weak <111> fiber components. The texture of the second segment is a mixture of strong (1 1 0) [1 -2 1] and weak (0 1 1) [2 -1 0] fiber components. However, the main component of the second segment is a typical texture of the "alloy" or "brass" type. Finally, the texture of the extrudate (the third segment) is reversed to an incomplete fiber texture which consists of strong (0 0 1) [-1 -1 0] and weak (1 1 1) [1 -1 0].

  10. VIEW OF THE INSTALLATION OF AN EXTRUSION PRESS IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE INSTALLATION OF AN EXTRUSION PRESS IN THE HIGH BAY AREA OF BUILDING 865. THE EXTRUSION PRESS WAS USED TO PRODUCE CYLINDRICAL BARS, HOLLOW TUBES, AND SHAPES WITH IRREGULAR CROSS-SECTIONS BY FORCING PREHEATED METAL THROUGH A DIE ORIFICE UNDER HIGH PRESSURE. (5/22/70) - Rocky Flats Plant, Metal Research & Development Laboratory, South of Central Avenue at south end of terminus of Ninth Avenue, Golden, Jefferson County, CO

  11. Neurobehavioral testing of subjects exposed residentially to groundwater contaminated from an aluminum die-casting plant and local referents.

    PubMed

    Kilburn, K H; Warshaw, R H

    1993-08-01

    Residents adjoining a die-casting plant had excessive headaches, numbness of hands and feet, dizziness, blurred vision, staggering, sweating, abnormal heart rhythm, and depression, which led to measurements of neurobehavioral performance, affective status, and the frequency of symptoms. They had all been exposed via well water and proximity to the plant to volatile organic chemicals (VOC) and to polychlorinated biphenyls (PCBs). The 117 exposed women and men and 46 unexposed referents were studied together for simple and choice visual reaction time, body sway speed, blink reflex latency, color discrimination, Culture Fair (a nonverbal nonarithmetic intelligence test), recall of stories, figures, and numbers, cognitive and psychomotor control (slotted pegboard and trail making A and B), long-term memory, profile of mood states (POMS), and scores and frequencies of 34 symptoms. Choice reaction time, sway speed, and blink latency were impaired in both sexes of the exposed group and trail making B was impaired in exposed women. The POMS scores and frequencies of 30 of 34 symptoms were elevated in both sexes, compared to referents. Recall, long-term memory, psychomotor speed, and other cognitive function tests were reduced in exposed subjects and in the referents as compared to national referents. Neurophysiological impairment, and cognitive and psychomotor dysfunction and affective disorders, especially depression and excessive frequency of symptoms, were associated with the use of wells contaminated with VOCs, TCE and PCBs. PMID:8345533

  12. Neurobehavioral testing of subjects exposed residentially to groundwater contaminated from an aluminum die-casting plant and local referents

    SciTech Connect

    Kilburn, K.H.; Warshaw, R.H. )

    1993-08-01

    Residents adjoining a die-casting plant had excessive headaches, numbness of hands and feet, dizziness, blurred vision, staggering, sweating, abnormal heart rhythm, and depression, which led to measurements of neurobehavioral performance, affective status, and the frequency of symptoms. They had all been exposed via well water and proximity to the plant to volatile organic chemicals (VOC) and to polychlorinated biphenyls (PCBs). The 117 exposed women and men and 46 unexposed referents were studied together for simple and choice visual reaction time, body sway speed, blink reflex latency, color discrimination, Culture Fair (a nonverbal nonarithmetic intelligence test), recall of stories, figures, and numbers, cognitive and psychomotor control (slotted pegboard and trail making A and B), long-term memory, profile of mood states (POMS), and scores and frequencies of 34 symptoms. Choice reaction time, sway speed, and blink latency were impaired in both sexes of the exposed group and trail making B was impaired in exposed women. The POMS scores and frequencies of 30 of 34 symptoms were elevated in both sexes, compared to referents. Recall, long-term memory, psychomotor speed, and other cognitive function tests were reduced in exposed subjects and in the referents as compared to national referents. Neurophysiological impairment, and cognitive and psychomotor dysfunction and affective disorders, especially depression and excessive frequency of symptoms, were associated with the use of wells contaminated with VOCs, TCE and PCBs.

  13. Graphite/Thermoplastic-Pultrusion Die

    NASA Technical Reports Server (NTRS)

    Wilson, Maywood L.; Frye, Mark W.; Johnson, Gary S.; Stanfield, Clarence E.

    1990-01-01

    Attachment to extruder produces thermoplastic-impregnated graphite tape. Consists of profile die, fiber/resin collimator, and crosshead die body. Die designed to be attached to commercially available extrusion machine capable of extruding high-performance thermoplastics. Simple attachment to commercial extruder enables developers of composites to begin experimenting with large numbers of proprietary resins, fibers, and hybrid composite structures. With device, almost any possible fiber/resin combination fabricated.

  14. A new method to maintain lubricant layer in extrusion process

    NASA Astrophysics Data System (ADS)

    Norhayati, A.; Wira, J. Y.; Zin, H. M.; Syahrullail, S.

    2012-06-01

    The present research concerns on the study of the effects of micro-pits arrays formed on the taper die surface. The micro-pits are diamond in shape. The evaluation of micro-pits was carried out by cold forward plane strain extrusion experiments. The experimental results were compared with the results obtained from the plane strain extrusion experimental works with taper die without micro-pits. The lubricant used in this experimental works is additive free paraffinic mineral oil. The experimental results are focusing on the extrusion load, billet surface roughness and grid pattern observation. From the result, the existence of the micro-pits influenced the extrusion load. At the same time, the micro-pits array affected the work piece surface roughness after the extrusion process. The lubricant viscosity also manipulates the quality of work piece after the experiments. From this works, we could conclude that the micro-pits formed on the taper die would create different frictional constraint compared to those without the micro-pits.

  15. Defective apical extrusion signaling contributes to aggressive tumor hallmarks.

    PubMed

    Gu, Yapeng; Shea, Jill; Slattum, Gloria; Firpo, Matthew A; Alexander, Margaret; Mulvihill, Sean J; Golubovskaya, Vita M; Rosenblatt, Jody

    2015-01-01

    When epithelia become too crowded, some cells are extruded that later die. To extrude, a cell produces the lipid, Sphingosine 1-Phosphate (S1P), which activates S1P₂ receptors in neighboring cells that seamlessly squeeze the cell out of the epithelium. Here, we find that extrusion defects can contribute to carcinogenesis and tumor progression. Tumors or epithelia lacking S1P₂ cannot extrude cells apically and instead form apoptotic-resistant masses, possess poor barrier function, and shift extrusion basally beneath the epithelium, providing a potential mechanism for cell invasion. Exogenous S1P₂ expression is sufficient to rescue apical extrusion, cell death, and reduce orthotopic pancreatic tumors and their metastases. Focal Adhesion Kinase (FAK) inhibitor can bypass extrusion defects and could, therefore, target pancreatic, lung, and colon tumors that lack S1P₂ without affecting wild-type tissue. PMID:25621765

  16. Finite Element Analysis of Extrusion of Multifilamentary Superconductor Precursor

    SciTech Connect

    Peng, X.; Sumption, M.D.; Collings, E.W.

    2004-06-28

    The extrusion of multifilamentary superconductor precursor billets has been modeled using finite element analysis. The billet configuration was 6 around 1, with the subelement consisting of Nb rods, and the outer can or sleeve was Cu. Two general cases were investigated, those in which the re-stack rods were initially; (i) round, and (ii) hexed. A thermo-mechanical, elasto-plastic, finite-element method was used to analyze the extrusion process. In this 3D FEM model, the initial state of the billet was assumed to be absent of bonding. A typical die angle (2{alpha}=45 deg.) and a series of extrusion ratios were selected to perform the simulation and the corresponding stress and strain distributions of the two billet variants processed were compared. Based on the stress and deformation created at the rod/rod and rod/sleeve interfaces, the bonding conditions generated through the extrusion were investigated.

  17. Extrusion of compound refractive x-ray lenses.

    SciTech Connect

    Young, K.; Khounsary, A.; Experimental Facilities Division; IIT

    2004-01-01

    Compound refractive lenses (CRLs) are arrays of lenses designed to focus x-rays. The advantage of a focused x-ray beam is improvement in imaging resolution for applications such as microscopy and tomography. CRLs are desirable due to their simple designs and ease in implementation and alignment. One method of fabricating CRLs is extrusion. Extrusion can be employed to produce, for example, aluminum CRLs for high-energy applications because many aluminum products are produced in this manner. Multiple lenses can be extruded in an array in a single run. This method is relatively cost effective compared to others methods of fabricating CRLs. Two generations of extruded aluminum CRLs have been manufactured to date with lens wall thicknesses of 200 and 100 {micro}m, respectively. The first-generation CRL yielded focusing and established the potential to produce high gain if reduced wall thicknesses could be achieved. Testing of the second generation is reported here.

  18. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  19. Control of Extrusion

    NASA Astrophysics Data System (ADS)

    Zhuromskii, V. M.

    2016-03-01

    The principle and engineering of a system for automatic control of the tension of the thread and the productivity of the process of extrusion of polyacrylonitrile fibers have been presented. The control system is based on the use of functional features of a modern frequency controlled electric drive.

  20. Finite element simulation of extrusion of optical fiber preforms: Effects of wall slip

    NASA Astrophysics Data System (ADS)

    Zhang, Zhi Feng; Zhang, Yilei

    2016-03-01

    Extrusion has been successfully used to fabricate optical fiber preforms, especially microstructured ones. Although simplified mathematical model has been used to calculate the extrusion pressure or speed, more frequently die design and extrusion process optimization depend on trial and error, which is especially true for complex die and preform design. This paper employs the finite element method (FEM) to simulate the billet extrusion process to investigate the relationship between the extruding pressure, the billet viscosity, the wall slip condition and the extruding speed for extrusion of rod preforms. The slipping wall boundary condition is taken into account of the finite element model, and the simulated extruding pressure agrees with the one experimental value reported preciously. Then the dependence of the extruding speed on the extruding pressure, billet viscosity and the slip speed is systematically simulated. Simulated data is fitted to a second order polynomial model to describe their relationship, and the terms of the model are reduced from nine to five by using a statistical method while maintaining the fitting accuracy. The FEM simulation and the fitted model provide a convenient and dependable way to calculate the extrusion pressure, speed or other process parameters, which could be used to guide experimental design for future preform extrusion. Furthermore, the same simulation could be used to optimize die design and extrusion process to improve quality of extruded preforms.

  1. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  2. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  3. The effect of grain size on dynamic tensile extrusion behaviour

    NASA Astrophysics Data System (ADS)

    Park, Leeju; Kim, Hack Jun; Kim, Seok Bong

    2015-09-01

    Dynamic tensile extrusion (DTE) tests were conducted on coarse grained and ultrafine grained (UFG) OFHC Cu, Interstitial free (IF) Steel, and pure Ta. Equal channel angular pressing (ECAP) of 16passes with Bc for Cu, IF Steel and 4 passes for Ta was employed to fabricated UFG materials. DTE tests were carried out by launching the sphere samples (Dia. 7.62 mm) to the conical extrusion die at a speed of ˜500 m/sec. The fragmentation behavior of the soft-recovered fragments were examined and compared with each other. The DTE fragmentation behavior of CG and UFG was numerically simulated by the LS-DYNA FEM code.

  4. Dynamic-Tensile-Extrusion of Polyurea

    NASA Astrophysics Data System (ADS)

    Furmanski, Jevan; Cady, Carl; Rae, Philip; Trujillo, Carl; Gray, G. T., III; Brown, Eric

    2011-06-01

    Polyurea was investigated under Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) loading where spherical projectiles were propelled at 440-509 m/s through an extrusion die with an area reduction of 87%. Momentum of the leading edge imposes a rapid tensile deformation on the extruding material. Polyurea is an elastomer with outstanding high-rate tensile performance of interest in the shock regime. Previous Dyn-Ten-Ext work on semi-crystalline polymers (PTFE, PCTFE) resulted in small-scale fragmentation of the polymer, and did not provide clear information on the evolution of tensile damage in those materials. The polyurea behaved very differently; the polymer first extruded a jet of apparently intact material, which then broke down via void formation and coalescence, followed by fibrillation and tearing of the material. Most of the material in the jet elastically retracted back into the die, and only a few fragments of torn material were liberated from the sample. The surface texture of all failed surfaces was rough indicating a considerable amount of energy was absorbed by sub-critical failure mechanisms. It is interesting to note that while damage nucleation appeared pervasive in the extruded jet, the samples were nevertheless recovered largely intact, with limited fragmentation.

  5. Enhancement and improvement of the mechanical properties of aluminum extruded products by mathematical analysis and simulation process

    NASA Astrophysics Data System (ADS)

    Magid, Hani Mizhir; Sulaiman, S.; Ariffin, M. K. A.; Baharudin, B. T. H. T.

    2015-05-01

    This paper investigates a technique for solving the problems of the aluminum extrusion process, and improving the mechanical properties of the products produced by this method through a smart design, simulation and Mathematical Analysis by using F.E.M. For this purpose, the general F.E.A. Software ABAQUS was used to set up the finite element model of the warm aluminum extrusion in two dimensions (3D). Also, an iterative procedure was carried out using MATLAB at each iteration. The model was formulated as a nonlinear model. The inputs to this model were: the product geometry and its materials specifications such as density, rigidity, elasticity, thermal conductivity, and the required analytical steps. An axisymmetrical (3D) geometric model of the tooling and billet was constructed for the analysis. Data obtained from the F.E model included die-work piece contact pressure, effective stress and strain and material deformation velocity. The correlation between the calculated and collected data from (FEA) was established in this research. Then the billet and die stresses, temperature and the ram speed that closely matched with the strain rates for the desired quality were obtained.

  6. Properties and water sorption characteristics of spaghetti prepared using various dies.

    PubMed

    Yoshino, Masashi; Ogawa, Takenobu; Adachi, Shuji

    2013-04-01

    Spaghetti was prepared using dies made of different materials. The surface was observed using digital and optical microscopes, and was rougher for the spaghettis prepared using the Teflon, polypropylene, polycarbonate, aluminum, and bronze dies in this order. The extrusion velocity when passing through the die was faster, the bulk density was higher, and the rupture strength was greater for the spaghetti having the smoother surface. The die material did not affect the gelatinization temperature. The water sorption curves in boiling water containing 0.5% (w/v) sodium chloride were also observed. The curves were expressed by an equation of the hyperbolic type except for the early stage of sorption in order to estimate the equilibrium amount of water sorbed based on the bone-dry sample. The momentarily-sorbed amount of water, which is a hypothetical quantity to characterize the initial water intake, was estimated by fitting the experimental points within 60 s. The amount was higher for the spaghetti having the rougher surface. PMID:23527539

  7. Exploratory study on H13 steel dies

    SciTech Connect

    Sunwoo, A.J.

    1994-04-01

    Ultrahigh-strength H13 steel is a recommended die material for aluminum die casting; dies made from H13 steel can be safely water- cooled during hot working operations without cracking. However, after time the dies exhibited surface cracking and excessive wear. Erosive wear also occurs owing to high pressure injection of molten Al. An exploratory study was made of the causes for surface cracking of H13 dies. Results suggest that surface cracking is caused by interrelated factors, internal to the die material as well as externally induced conditions.

  8. Equal Channel Angular Extrusion Progress Report for March 1998 - May 1999

    SciTech Connect

    Macheret, Yevgeny; Watkins, Arthur Deloss; Korth, Gary Elvan; Lillo, Thomas Martin; Flinn, John Elwood Jr.; Herling, D. R.; Smith, M. T.; Schwarz, R. B.

    1999-10-01

    Pure copper and Alloy 5083 aluminum were processed by equal channel angular extrusion (ECAE); their microstructural evolution and corresponding mechanical properties were investigated. Work also began on the possible use of ECAE to synthesize advanced materials or to consolidate metal powders or powder mixtures. The die tooling used for ECAE is described and selected microstructural and mechanical property results for ECAE-processed copper and cold-rolled (conventionally-processed) copper in the as-processed and annealed condition are compared. Results thus far show that the “pure” metal is prone to low temperature recrystallization after large strain hardening—more beneficial effects are expected in the dispersion-strengthened and precipitation-hardening alloys. The large range of tensile properties and grain sizes from the copper allowed a flow stress analysis to be performed. From this analysis, a new model for flow stress behavior is proposed. An evaluation of ECAE processing of material for spot welding electrodes began. Results to date include electrodes of ECAE-processed commercially pure copper (Alloy 101). Future work involving Glidcop® (Al2O3 oxide dispersionstrengthened copper) and CuCrZr (Cr-Zr precipitation dispersion) materials will be required to fully investigate the benefits of ECAE for electrode life extension. Initial work on Aluminum Alloy 5083 showed that ECAE led to grain refinement as well as broke up and more uniformly dispersed the hardening precipitates. This is desirable for enhancing superplastic behavior. Study of ECAE for consolidating metal powder began. Early results with a Cu-Ag powder indicate that near 100% density was achieved with room temperature consolidation.

  9. Near-net-shape titanium alloy extrusions

    SciTech Connect

    Boyer, R.R.; Barta, E.R.; Henderson, J.W.

    1989-03-01

    The Ti-10V-2Fe-3Al has been used in an experimental program involving the development of Ti-alloy extrusion processes capable of achieving surfaces that do not require 100-percent machining. Attention was given to the effects of extrusion temperature and heat treatment on the mechanical properties of the near-net-shape extrusions; in general, the properties of direct-aged materials are found to be sensitive to extrusion temperatures, with tensile strength increasing with extrusion temperature. The double open-hole fatigue strength of extrusion specimens was ascertained. Direct-aged specimens tested at 276 MPa are projected to fail at 100,000 cycles. 7 refs.

  10. Method for producing through extrusion an anisotropic magnet with high energy product

    DOEpatents

    Chandhok, Vijay K.

    2004-09-07

    A method for producing an anisotropic magnet with high energy product through extrusion and, more specifically, by placing a particle charge of a composition from the which magnet is to be produced in a noncircular container, heating the container and particle charge and extruding the container and particle charge through a noncircular extrusion die in such a manner that one of the cross-sectional axes or dimension of the container and particle charge is held substantially constant during the extrusion to compact the particle charge to substantially full density by mechanical deformation produced during the extrusion to achieve a magnet with anisotropic magnetic properties along the axes or dimension thereof and, more specifically, a high energy product along the transverse of the smallest cross-sectional dimension of the extruded magnet.

  11. Means of determining extrusion temperatures

    DOEpatents

    McDonald, Robert E.; Canonico, Domenic A.

    1977-01-01

    In an extrusion process comprising the steps of fabricating a metal billet, heating said billet for a predetermined time and at a selected temperature to increase its plasticity and then forcing said heated billet through a small orifice to produce a desired extruded object, the improvement comprising the steps of randomly inserting a plurality of small metallic thermal tabs at different cross sectional depths in said billet as a part of said fabricating step, and examining said extruded object at each thermal tab location for determining the crystal structure at each extruded thermal tab thus revealing the maximum temperature reached during extrusion in each respective tab location section of the extruded object, whereby the thermal profile of said extruded object during extrusion may be determined.

  12. Rheological properties of wood polymer composites and their role in extrusion

    NASA Astrophysics Data System (ADS)

    Duretek, I.; Schuschnigg, S.; Gooneie, A.; Langecker, G. R.; Holzer, C.

    2015-04-01

    The influence of the rheological behaviour of PP based wood plastic composites (WPC) has been investigated in this research by means of a high pressure capillary rheometer incorporating dies having different geometries. The rheological experiments were performed using slit and round dies. The influence of moisture content on the flow properties of the WPC has been investigated as well. It was observed that higher moisture contents lead to wall slippage effect. Furthermore, measured viscosity data have been used in flow simulation of an extrusion profile die. Also, the influence of different rheological models on the simulation results is demonstrated. This research work presents a theoretical and experimental study on the measurement and prediction of the die pressure in the extrusion process of wood-plastic composite (WPC).

  13. Adaptation of in-line ultrasonic velocimetry to melt flow measurement in polymer extrusion

    NASA Astrophysics Data System (ADS)

    Putz, V.; Burzic, I.; Miethlinger, J.; Maier, F.; Zagar, B. G.

    2013-10-01

    Pulsed wave velocimetry (PWV) is an ultrasonic technique for measuring velocity profiles in flowing liquids. In capillaries, PWV requires using ultrasound transducers with high center frequencies and a large bandwidth. This type of transducer is restricted to operating temperatures below 50 °C. However, in polymer extrusion, velocity profiles of flowing liquids with temperatures up to 250 °C are of interest. This contribution describes the development of a new ultrasonic measurement tool, which is fully integrated in a heated capillary die. It enables long-time measurement of the extrudate using the buffer rod technique and active cooling. The developed prototype was successfully validated in an extrusion experiment: the velocity profile of glass-fiber-filled polypropylene was measured immediately after extrusion in a capillary die.

  14. Extrusion foaming of protein-based thermoplastic and polyethylene blends

    NASA Astrophysics Data System (ADS)

    Gavin, Chanelle; Lay, Mark C.; Verbeek, Casparus J. R.

    2016-03-01

    Currently the extrusion foamability of Novatein® Thermoplastic Protein (NTP) is being investigated at the University of Waikato in collaboration with the Biopolymer Network Ltd (NZ). NTP has been developed from bloodmeal (>86 wt% protein), a co-product of the meat industry, by adding denaturants and plasticisers (tri-ethylene glycol and water) allowing it to be extruded and injection moulded. NTP alone does not readily foam when sodium bicarbonate is used as a chemical blowing agent as its extensional viscosity is too high. The thermoplastic properties of NTP were modified by blending it with different weight fractions of linear low density polyethylene (LLDPE) and polyethylene grafted maleic anhydride (PE-g-MAH) compatibiliser. Extrusion foaming was conducted in two ways, firstly using the existing water content in the material as the blowing agent and secondly by adding sodium bicarbonate. When processed in a twin screw extruder (L/D 25 and 10 mm die) the material readily expanded due to the internal moisture content alone, with a conditioned expansion ratio of up to ± 0.13. Cell structure was non-uniform exhibiting a broad range cell sizes at various stages of formation with some coalescence. The cell size reduced through the addition of sodium bicarbonate, overall more cells were observed and the structure was more uniform, however ruptured cells were also visible on the extrudate skin. Increasing die temperature and introducing water cooling reduced cell size, but the increased die temperature resulted in surface degradation.

  15. Clinical biochemistry of aluminum

    SciTech Connect

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  16. Characterization of Al-Cu-Li Alloy 2090 Near Net Shape Extrusion

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Domack, M. S.; Hafley, R. A.; Pollock, W. D.

    1998-01-01

    Aluminum-lithium (Al-Li) alloys near net shape extrusions are being evaluated for potential application in launch vehicle structures. The objective of this study was to determine tensile and fracture properties, corrosion resistance, and weldability of integrally stiffened panels of Al-Cu-Li alloy 2090 in the T8 temper. The microstructure was pre-dominantly unrecrystallized. Texture analyses revealed the presence of fiber components in the stiffeners and a combination of fiber and rolling components in the skin. Variations in grain morphology and texture through the extruded cross section were correlated with the tensile, fracture, and corrosion behavior. Tensile strengths at room and cryogenic temperatures of the 2090 extrusions were similar to other 2090 product forms and were higher than 2219-T87, the primary structural material in the Space Shuttle external tank; however, ductilities were lower. The fracture resistance of the 2090 extrusion was lower than 2219-T87 plate at room temperature. At cryogenic temperatures, tensile ductility and fracture behavior of the 2090 extrusion were similar to other 2090 product forms but were lower than 2219-T87 plate. The exfoliation and stress corrosion resistance of the 2090 extrusion compared favorably with the characteristics of other 2090 product forms. The weldability and weldment properties of the extrusions were similar to 2090 and 2219 plates.

  17. Hydrostatic extrusion of Cu-Ag melt spun ribbon

    SciTech Connect

    Hill, Mary Ann; Bingert, John F.; Bingert, Sherri A.; Thoma, Dan J.

    1998-01-01

    The present invention provides a method of producing high-strength and high-conductance copper and silver materials comprising the steps of combining a predetermined ratio of the copper with the silver to produce a composite material, and melt spinning the composite material to produce a ribbon of copper and silver. The ribbon of copper and silver is heated in a hydrogen atmosphere, and thereafter die pressed into a slug. The slug then is placed into a high-purity copper vessel and the vessel is sealed with an electron beam. The vessel and slug then are extruded into wire form using a cold hydrostatic extrusion process.

  18. Hydrostatic extrusion of Cu-Ag melt spun ribbon

    SciTech Connect

    Hill, M.A.; Bingert, J.F.; Bingert, S.A.; Thoma, D.J.

    1998-09-08

    The present invention provides a method of producing high-strength and high-conductance copper and silver materials comprising the steps of combining a predetermined ratio of the copper with the silver to produce a composite material, and melt spinning the composite material to produce a ribbon of copper and silver. The ribbon of copper and silver is heated in a hydrogen atmosphere, and thereafter die pressed into a slug. The slug then is placed into a high-purity copper vessel and the vessel is sealed with an electron beam. The vessel and slug then are extruded into wire form using a cold hydrostatic extrusion process. 5 figs.

  19. SPHERICAL DIE

    DOEpatents

    Livingston, J.P.

    1959-01-27

    A die is presented for pressing powdered materials into a hemispherical shape of uniforin density and wall thickness comprising a fcmale and male die element held in a stationary spaced relation with the space being equivalent to the wall thickness and defining the hemispherical shape, a pressing ring linearly moveable along the male die element, an inlet to fill the space with powdered materials, a guiding system for moving the pressing ring along the male die element so as to press the powdered material and a heating system for heating the male element so that the powdered material is heated while being pressed.

  20. Effect of extrusion temperature on the solubility and molecular weight of lentil bean flour proteins containing low cysteine residues.

    PubMed

    Li, M; Lee, T C

    2000-03-01

    Lentil flour was extruded at die temperatures of 135, 160, and 175 degrees C. The soluble protein content in the extrudates decreased by 40.1% in the extracting buffer (1% sodium dodecyl sulfate in 50 mM sodium phosphate buffer, pH 6.9) as the extrusion die temperature was increased to 175 degrees C. The most insoluble proteins in the extrudates extruded at die temperatures of up to 175 degrees C could be resolubilized by using sonication. The total disulfide content and sulfhydryl content in the extrudates decreased. The SDS-PAGEs showed that the molecular weight distribution of proteins in the lentil flour changed little before and after extrusion as well as during reduction. The results from this study show that the extrusion temperature had less effect on the solubility and molecular weight of the lentil proteins, which contain a lower level of cysteine residues than wheat proteins. PMID:10725167

  1. Analysis of the flow imbalance on the profile shape during the extrusion of thin magnesium sheets

    SciTech Connect

    Gall, Sven; Müller, Sören; Reimers, Walter

    2013-12-16

    The extrusion process facilitates the production of magnesium sheets featuring a very thin thickness as well as excellent surface properties by using a single process step only. However, the extrusion of the magnesium sheets applying not optimized process parameters, e.g. low billet temperature or/ and poorly deformable magnesium alloy, produce pronounced buckling and waving of the extruded sheets as well as a variation of accuracy in profile shape along the cross section. The present investigation focuses on the FEM-simulation of the extrusion of magnesium sheets in order to clarify the origin of the mentioned effects. The simulations identify the flow imbalance during extrusion as the main critical factor. Due to the flow imbalance after passing the die a large compression stress zone is formed causing the buckling and waving of the thin sheets. Furthermore, the simulations of the magnesium sheet extrusion reveal that the interaction of the material flow gradients along the width and along the thickness direction near the die orifice lead to the variation of the accuracy in profile shape.

  2. Power Factor Study Reduces Energy Costs at Aluminum Extrusion Plant (Alcoa North American Extrusions)

    SciTech Connect

    2001-08-01

    This case study is the latest in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. The case studies document the activities, savings, and lessons learned on these projects.

  3. Bioavailability of starch based hot stage extrusion formulations.

    PubMed

    Henrist, D; Lefebvre, R A; Remon, J P

    1999-10-01

    The aim of the study was to develop a starch based hot stage extrusion formulation for controlled drug delivery and to evaluate its in vivo behavior. The extrusion mixture consisted of 53% corn starch as the matrix forming agent, 15% sorbitol as a plasticizer, 30% theophylline monohydrate as the model drug and 2% glyceryl monostearate as a lubricant. The extrudates were produced by means of a corotating twin screw extruder of APV Baker equipped with a twin screw powder feeder and a 3-mm cylindrical die. During extrusion 20% water (based on the wet mass) was added to the powder mixture. The extrudates were dried in an oven at 60 degrees C during 48 h, cut and filled out in hard gelatine capsules, in a way that the content of two capsules corresponded with a dose of 300 mg anhydrous theophylline. The dissolution profile of the experimental dosage form was retarded with a drug release of around 80% in 8 h. The in vivo behavior of the experimental formulation was evaluated in a randomized crossover design study (n=8) with a commercially available multiple unit sustained release product as the reference formulation. The plasma samples were analyzed by a validated HPLC-UV method with solid phase extraction for the sample preparation. It was clear that the experimental formulation exhibited sustained release behavior, but that it performed less well than the multiple unit dosage form. PMID:10502624

  4. Hot-melt extrusion technology and pharmaceutical application.

    PubMed

    Wilson, Matthew; Williams, Marcia A; Jones, David S; Andrews, Gavin P

    2012-06-01

    The use of hot-melt extrusion (HME) within the pharmaceutical industry is steadily increasing, due to its proven ability to efficiently manufacture novel products. The process has been utilized readily in the plastics industry for over a century and has been used to manufacture medical devices for several decades. The development of novel drugs with poor solubility and bioavailability brought the application of HME into the realm of drug-delivery systems. This has specifically been shown in the development of drug-delivery systems of both solid dosage forms and transdermal patches. HME involves the application of heat, pressure and agitation through an extrusion channel to mix materials together, and subsequently forcing them out through a die. Twin-screw extruders are most popular in solid dosage form development as it imparts both dispersive and distributive mixing. It blends materials while also imparting high shear to break-up particles and disperse them. HME extrusion has been shown to molecularly disperse poorly soluble drugs in a polymer carrier, increasing dissolution rates and bioavailability. The most common difficulty encountered in producing such dispersions is stabilization of amorphous drugs, which prevents them from recrystallization during storage. Pharmaceutical industrial suppliers, of both materials and equipment, have increased their development of equipment and chemicals for specific use with HME. Clearly, HME has been identified as an important and significant process to further enhance drug solubility and solid-dispersion production. PMID:22838073

  5. WASTE MINIMIZATION ASSESSMENT FOR AN ALUMINUM EXTRUSIONS MANUFACTURERS

    EPA Science Inventory

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small- and medium-size manufacturers who want to minimize their generation of waste but who lack the expertise to do so. aste Minimization Assessment Centers (WMACs) were established at selected u...

  6. WASTE MINIMIZATION ASSESSMENT FOR A MANUFACTURER OF ALUMINUM EXTRUSIONS

    EPA Science Inventory

    The U.S. Environmental Protection Agency (EPA) has funded a pilot project to assist small- and medium-size manufacturers who want to minimize their generation of hazardous waste but who lack the expertise to do so. aste Minimization Assessment Centers (WMACs) are established at s...

  7. Advances in aluminum casting technology

    SciTech Connect

    Tiryakioglu, M.; Campbell, J.

    1998-01-01

    This symposium focuses on the improvements of aluminum casting quality and reliability through a better understanding of processes and process variables, and explores the latest innovations in casting-process design that allow increasing use of the castings to replace complex assemblies and heavy steel and cast-iron components in aerospace and automotive applications. Presented are 35 papers by international experts in the various aspects of the subject. The contents include: Semisolid casting; Computer-aided designing of molds and castings; Casting-process modeling; Aluminum-matrix composite castings; HIPing of castings; Progress in the US car project; Die casting and die design; and Solidification and properties.

  8. High temperature, high strain rate extrusion of ultrahigh-carbon steels

    SciTech Connect

    Lesuer, D R; Syn, C K; Sherby, O D

    2000-08-23

    It is shown that high rate extrusion is a viable production process for obtaining desirable microstructures and mechanical properties in ultrahigh carbon steels (UHCSs). The coefficient of friction for extrusion was determined for the UHCSs as well as five other materials and shown to be a function of stress--decreasing with increasing stress. The extruded UHCSs deform by a diffusion-controlled dislocation creep process. Stacking fault energies have been calculated from the extrusion data and observed to decrease with increasing concentrations of silicon, aluminum and chromium. Microstructures are either ultrafine pearlite when extruded above the eutectoid temperature or ultrafine spheroidite when extruded below the eutectoid temperature. The resulting strength--ductility properties are shown to be superior to those obtained in high-strength low alloy steels.

  9. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  10. Solid State Bonding Mechanics In Extrusion And FSW: Experimental Tests And Numerical Analyses

    SciTech Connect

    Buffa, G.; Fratini, L.; Donati, L.; Tomesani, L.

    2007-04-07

    In the paper the authors compare the different solid state bonding mechanics for both the processes of hollow profiles extrusion and Friction Stir Welding (FSW), through the results obtained from a wide experimental campaign on AA6082-T6 aluminum alloys. Microstructure evaluation, tensile tests and micro-hardness measurements realized on specimens extracted by samples of the two processes are discussed also by means of the results obtained from coupled FEM simulation of the processes.

  11. Concept Feasibility Report for Using Co-Extrusion to Bond Metals to Complex Shapes of U-10Mo

    SciTech Connect

    Lavender, Curt A.; Paxton, Dean M.; Smith, Mark T.; Soulami, Ayoub; Joshi, Vineet V.; Burkes, Douglas

    2013-12-30

    In support of the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative (GTRI), Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate fuel for the U.S. high-performance research reactors (USHPRR). This report documents the results of PNNL’s efforts to develop the extrusion process for this concept. The approach to the development of a co-extruded complex-shaped fuel has been described and an extrusion of DU-10Mo was made. The initial findings suggest that given the extrusion forces required for processing U-10Mo, the co-extrusion process can meet the production demands of the USHPRR fuel and may be a viable production method. The development activity is in the early stages and has just begun to identify technical challenges to address details such as dimensional tolerances and shape control. New extrusion dies and roll groove profiles have been developed and will be assessed by extrusion and rolling of U-10Mo during the next fiscal year. Progress on the development and demonstration of the co-extrusion process for flat and shaped fuel is reported in this document

  12. Profile extrusion of wood plastic cellular composites and formulation evaluation using compression molding

    NASA Astrophysics Data System (ADS)

    Islam, Mohammad Rubyet

    Wood Plastic Composites (WPCs) have experienced a healthy growth during the last decade. However, improvement in properties is necessary to increase their utility for structural applications. The toughness of WPCs can be improved by creating a fine cellular structure while reducing the density. Extrusion processing is one of the most economical methods for profile formation. For our study, rectangular profiles were extruded using a twin-screw extrusion system with different grades of HDPE and with varying wood fibre and lubricant contents together with maleated polyethylene (MAPE) coupling agent to investigate their effects on WPC processing and mechanical properties. Work has been done to redesign the extrusion system setup to achieve smoother and stronger profiles. A guiding shaper, submerged in the water, has been designed to guide the material directly through water immediately after exiting the die; instead of passing it through a water cooled vacuum calibrator and then through water. In this way a skin was formed quickly that facilitated the production of smoother profiles. Later on chemical blowing agent (CBA) was used to generate cellular structure in the profile by the same extrusion system. CBA contents die temperatures, drawdown ratios (DDR) and wood fibre contents (WF) were varied for optimization of mechanical properties and morphology. Cell morphology and fibre alignment was characterized by a scanning electron microscope (SEM). A new compression molding system was developed to help in quick evaluation of different material formulations. This system forces the materials to flow in one direction to achieve higher net alignment of fibres during sample preparation, which is the case during profile extrusion. Operation parameters were optimized and improvements in WPC properties were observed compared to samples prepared by conventional hot press and profile extrusion.

  13. Low-aluminum content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  14. The Igwisi Hills extrusive 'kimberlites'

    NASA Technical Reports Server (NTRS)

    Reid, A. M.; Donaldson, C. H.; Dawson, J. B.; Brown, R. W.; Ridley, W. I.

    1975-01-01

    The petrography and mineral chemistry of volcanic rocks from the Igwisi Hills in Tanzania are discussed. There is considerable evidence to suggest that the Igwisi rocks are extrusive kimberlites: a two-component nature with high P-T minerals in a low P-T matrix; the presence of chrome pyrope, Al enstatite, chrome diopside, chromite and olivine; a highly oxidized, volatile-rich matrix with serpentine, calcite, magnetite, perovskite; high Sr, Zr, and Nb contents; occurrence in a narrow isolated vent within a stable shield area. The Igwisi rocks differ from kimberlite in the lack of magnesian ilmenite, the scarcity of matrix phlogopite, and the overall low alkali content. They apparently contain material from phlogopite-bearing garnet peridotites with a primary mineral assemblage indicative of equilibrium at upper mantle temperatures and pressures. This primary assemblage was brought rapidly to the surface in a gas-charged, carbonate-rich fluid. Rapid upward transport, extrusion, and rapid cooling have tended to prevent reaction between inclusions and the carbonate-rich matrix that might otherwise have yielded a more typical kimberlite.

  15. Extrusion processing of main commercial legume pulses

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion is used commercially to produce high value breakfast and snack foods based on cereals such as wheat or corn. However, this processing method is not being commercially used for legume pulses seeds due to the perception that they do not expand well in extrusion. The rise in consumer demand f...

  16. The effect of extrusion processing on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion processing has been carried out on zein where extrusion temperatures were varied between 100 and 300 deg. C. By differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) thermal degradation begins around 220 deg. C. The color of the extrudate changed the most above tempe...

  17. The Cryogenic Tensile Properties of an Extruded Aluminum-Beryllium Alloy

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.

    2002-01-01

    Basic mechanical properties; i.e., ultimate tensile strength, yield strength, percent elongation, and elastic modulus, were obtained for the aluminum-beryllium alloy, AlBeMet162, at cryogenic (-195.5 C (-320 F) and -252.8 C (-423 F)) temperatures. The material evaluated was purchased to the requirements of SAE-AMS7912, "Aluminum-Beryllium Alloy, Extrusions."

  18. Study of Microstructure and Mechanical Properties Effects on Workpiece Quality in Sheet Metal Extrusion Process

    PubMed Central

    Suriyapha, Chatkaew; Bubphachot, Bopit; Rittidech, Sampan

    2015-01-01

    Sheet metal extrusion is a metal forming process in which the movement of a punch penetrates a sheet metal surface and it flows through a die orifice; the extruded parts can be deflected to have an extrusion cavity and protrusion on the opposite side. Therefore, this process results in a narrow region of highly localized plastic deformation due to the formation and microstructure effect on the work piece. This research investigated the characteristics of the material-flow behavior during the formation and its effect on the microstructure of the extruded sheet metal using the finite element method (FEM). The actual parts and FEM simulation model were developed using a blank material made from AISI-1045 steel with a thickness of 5 mm; the material's behavior was determined subject to the punch penetration depths of 20%, 40%, 60%, and 80% of the sheet thickness. The results indicated the formation and microstructure effects on the sheet metal extrusion parts and defects. Namely, when increasing penetration, narrowing the die orifice the material flows through, the material was formed by extruding, and defects were visibility, and the microstructure of the material's grains' size was flat and very fine. Extrusion defects were not found in the control material flow. The region of highly localized plastic deformation affected the material gain and mechanical properties. The FEM simulation results agreed with the experimental results. Moreover, FEM could be investigated as a tool to decrease the cost and time in trial and error procedures. PMID:26229979

  19. Micromechanisms of grain refinement during extrusion of Mg–0.3 at.% Al at low homologous temperature

    SciTech Connect

    Jäger, A.; Gärtnerová, V.; Mukai, T.

    2014-07-01

    Coarse grained Mg–0.3 at.% Al (0.33 in wt.%) alloy was processed by direct extrusion with a reduction ratio of 25:1 at a temperature of ∼ 433 K. The extrusion remainder was removed from the die and analysed in three distinct zones: the cast billet, the conical zone of extrusion die, and the as-extruded rod. The zones were characterized by electron backscatter diffraction (EBSD) and light microscopy techniques to identify the processes responsible for grain refinement. Complex networks of (10–12) twins in practically all grains produced a noticeable microstructural fragmentation even before the material reached the conical zone of the die. Deformation twinning extended up to the entrance zone of the conical die where it was followed by a continuous dynamic recrystallization (CDRX) that gradually changed low angle boundaries to high angle boundaries. It is apparent that geometrically necessary dislocations play a crucial role in the formation of new grain boundaries. CDRX results in a bimodal structure with grain diameters ∼ 3 and ∼ 30 μm. As a material flows through the conical zone, the ratio of large to small grains is progressively decreased by CDRX in favour of fine grains. The as-extruded microstructure (a rod 8 mm in diameter), with an average grain diameter of ∼ 2.1 μm, shows a strong texture where the vast majority of grains (99.99%) have the c-axis oriented at least 30° from the extrusion direction. - Highlights: • Coarse grained Mg–0.3 at.% Al alloy was extruded at temperature of ∼ 433 K. • Processes responsible for grain refinement were analysed in extrusion remainder. • In the first stage, complex (10–12) twinning produced a noticeable fragmentation. • Deformation twinning was followed by continuous dynamic recrystallization. • 99.99% of grains in extruded rod have c-axis oriented > 30° from extrusion direction.

  20. Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime

    SciTech Connect

    David Schwam; John F. Wallace; Quanyou Zhou

    2002-01-30

    An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can cost well over one million dollars. These costs provide a strong incentive for extension of die life. While vacuum quenched Premium Grade H13 dies have become the most widely used in the United States, tool makers and die casters are constantly searching for new steels and heat treating procedures to extend die life. This project was undertaken to investigate the effects of composition and heat treating on die life and optimize these parameters.

  1. A Study of Tube Extrusion Process

    SciTech Connect

    Haghighat, H.; Mohammadinoori, S.

    2011-01-17

    An upper bound solution for tube extrusion is developed in this paper. The dead zone is assumed to have the sine profile and a kinematically admissible velocity field is proposed. From the proposed velocity field, the upper bound solution on relative punch pressure and extrusion load is determined with respect to chosen process parameters. The results are compared with theoretical and experimental results from a reference to illustrate the validity of the proposed velocity field. This indicates that the analysis presented here renders better upper bound solution than that given by Ebrahimi et al.. [An upper-bound analysis of the tube extrusion process (2008) J. Mater. Process. Technol. 99:214-220].

  2. COVERING A CORE BY EXTRUSION

    DOEpatents

    Karnie, A.J.

    1963-07-16

    A method of covering a cylindrical fuel core with a cladding metal ms described. The metal is forced between dies around the core from both ends in two opposing skirts, and as these meet the ends turn outward into an annular recess in the dics. By cutting off the raised portion formed by the recess, oxide impurities are eliminated. (AEC)

  3. Analysis on dynamic tensile extrusion behavior of UFG OFHC Cu

    NASA Astrophysics Data System (ADS)

    Park, Kyung-Tae; Park, Leeju; Kim, Hak Jun; Kim, Seok Bong; Lee, Chong Soo

    2014-08-01

    Dynamic tensile extrusion (DTE) tests with the strain rate order of ~105 s-1 were conducted on coarse grained (CG) Cu and ultrafine grained (UFG) Cu. ECAP of 16 passes with route Bc was employed to fabricate UFG Cu. DTE tests were carried out by launching the sphere samples to the conical extrusion die at a speed of ~475 m/sec in a vacuumed gas gun system. UFG Cu was fragmented into 3 pieces and showed a DTE elongation of ~340%. CG Cu exhibited a larger DTE elongation of ~490% with fragmentation of 4 pieces. During DTE tests, dynamic recrystallization occurred in UFG Cu, but not in CG Cu. In order to examine the DTE behavior of CG Cu and UFG Cu under very high strain rates, a numerical analysis was undertaken by using a commercial finite element code (LS-DYNA 2D axis-symmetric model) with the Johnson - Cook model. The numerical analysis correctly predicted fragmentation and DTE elongation of CG Cu. But, the experimental DTE elongation of UFG Cu was much smaller than that predicted by the numerical analysis. This difference is discussed in terms of microstructural evolution of UFG Cu during DTE tests.

  4. Optimization of microstructure development: Application to hot metal extrusion

    SciTech Connect

    Medina, E.A.; Venugopal, S.; Frazier, W.G.; Medeiros, S.; Mullins, W.M.; Chaudhary, A.; Malas, J.C.; Srinivasan, R.

    1996-12-01

    A new process design method for controlling microstructure development during hot metal deformation processes is presented. This approach is based on modern control theory and involves state-space models for describing the material behavior and the mechanics of the process. The challenge of effectively controlling the values and distribution of important microstructural features can now be systematically formulated and solved in terms of an optimal control problem. This method has been applied to the optimization of grain size and certain process parameters such as die geometry profile and ram velocity during extrusion of plain carbon steel. Various case studies have been investigated, and experimental results show good agreement with those predicted in the design stage.

  5. Optimization of microstructure development: application to hot metal extrusion

    NASA Astrophysics Data System (ADS)

    Medina, E. A.; Venugopal, S.; Frazier, W. G.; Medeiros, S.; Mulhns, W. M.; Chaudhary, A.; Irwin, R. D.; Srinivasan, R.; Malas, J. C.

    1996-12-01

    A new process design method for controlling microstructure development during hot metal deformation processes is presented. This approach is based on modern control theory and involves state- space models for describing the material behavior and the mechanics of the process. The challenge of effectively controlling the values and distribution of important microstructural features can now be systematically formulated and solved in terms of an optimal control problem. This method has been applied to the optimization of grain size and certain process parameters such as die geometry profile and ram velocity during extrusion of plain carbon steel. Various case studies have been investigated, and experimental results show good agreement with those predicted in the design stage.

  6. Extrusion resistance of elastomers and plastic materials

    SciTech Connect

    Kosty, J.

    1984-02-01

    In today's oil production equipment, sealing systems are required to withstand high pressures and temperatures without extruding. The variety of seal shapes and of operating conditions makes it necessary to characterize the extrusion resistance of seal materials so that the component design engineer can select the proper seal system for the application. This paper will present a unique test method for measuring the extrusion characteristics of elastomeric and thermoplastic seal material at various temperature, pressure, and gap conditions. Data will be presented to illustrate the effect of elastomeric extrusion of seals of different sizes and the effect of concentric and eccentric gaps. Data will also be presented for acceptable extrusion characteristics of thermoplastic backups.

  7. Transpalpebral extrusion of solid silicone buckle.

    PubMed

    Khan, Abadan Amitava

    2009-05-01

    Explants used in retinal reattachment surgery occasionally extrude. Cheese-wiring of the suture through the sclera consequent to raised intraocular pressure allows the buckle to loosen and/or unfold. Subsequent infection, often with Staphylococcus albus, accelerates the process of extrusion. Commonly, such explants are of silicone sponge. The reported case is unusual in that the extrusion occurred through the upper lid, and involved a solid silicone explant. PMID:20671837

  8. Transpalpebral extrusion of solid silicone buckle

    PubMed Central

    Khan, Abadan Amitava

    2009-01-01

    Explants used in retinal reattachment surgery occasionally extrude. Cheese-wiring of the suture through the sclera consequent to raised intraocular pressure allows the buckle to loosen and/or unfold. Subsequent infection, often with Staphylococcus albus, accelerates the process of extrusion. Commonly, such explants are of silicone sponge. The reported case is unusual in that the extrusion occurred through the upper lid, and involved a solid silicone explant. PMID:20671837

  9. A novel polymer extrusion micropelletization process

    NASA Astrophysics Data System (ADS)

    Aquite, William

    Polymer micropellets provide a variety of potential applications for different processes in the polymer industry. Conventional pellets are in the size range of 2.5 mm to 5 mm, while micropellets are at least ten times smaller, in the size range of 50 μm to 1000 μm. The potential benefits to a processor using micropellets include: high surface to volume ratio, high bulk density, fast and even melting rates in extrusion, improved dry flow properties, faster injection molding cycles, and consequently lower energy consumption during processing. More specialized sintering processes that require polymer powders, such as selective sintering techniques, microporous plastics parts manufacturing, and other powder sintering methods would benefit from the production of polymer micropellets since these exhibit the advantages of pellets yet have a lower average size. This work focuses on the study of a technique developed at the Polymer Engineering Center. The technique uses a microcapillary die for the production of micropellets by causing instabilities in extruded polymer threads deformed using an air stream. Tuning of process conditions allow the development of surface disturbances that promote breakup of the threads into pellets, which are subsequently cooled and collected. Although micropellets with high sphericity and a narrow size distribution can be produced using this technique, minimal changes in process conditions also lead to the production of lenticular pellets as well as pellets, fibers and threads with a wide range of size and shape distributions. This work shows how changing processing conditions achieve a variety of shapes and sizes of micropellets, broadening its application for the production of powders from a variety of polymer resins. Different approaches were used, including dimensional analysis and numerical simulation of the micropelletization process. This research reveals the influence of non-linear viscoelastic effects on the dispersion of a polymer

  10. Die Materials for Critical Applications and Increased Production Rates

    SciTech Connect

    David Schwam; John Wallace; Sebastian Birceanu

    2002-11-30

    Die materials for aluminum die-casting need to be resistant to heat checking, and have good resistance to washout and to soldering in a fast flow of molten aluminum. To resist heat checking, die materials should have a low coefficient of thermal expansion, high thermal conductivity, high hot yield strength, good temper softening resistance, high creep strength, and adequate ductility. To resist the washout and soldering, die materials should have high hot hardness, good temper resistance, low solubility in molten aluminum and good oxidation resistance. It is difficult for one material to satisfy with all above requirements. In practice, H13 steel is the most popular material for aluminum die casting dies. While it is not an ideal choice, it is substantially less expensive to use than alternative materials. However, in very demanding applications, it is sometimes necessary to use alternative materials to ensure a reasonable die life. Copper-base, nickel-base alloys and superalloys, titanium-,molybdenum-, tungsten-base alloys, and to some extent yttrium and niobium alloys, have all been considered as potential materials for demanding die casting applications. Most of these alloys exhibit superior thermal fatigue resistance, but suffer from other shortcomings.

  11. Extrusion and Extruded Products: Changes in Quality Attributes as Affected by Extrusion Process Parameters: A Review.

    PubMed

    Alam, M S; Kaur, Jasmeen; Khaira, Harjot; Gupta, Kalika

    2016-01-01

    Extrusion of foods is an emerging technology for the food industries to process and market a large number of products of varying size, shape, texture, and taste. Extrusion cooking technology has led to production of wide variety of products like pasta, breakfast cereals, bread crumbs, biscuits, crackers, croutons, baby foods, snack foods, confectionery items, chewing gum, texturized vegetable protein (TVP), modified starch, pet foods, dried soups, dry beverage mixes etc. The functional properties of extruded foods plays an important role for their acceptability which include water absorption, water solubility, oil absorption indexes, expansion index, bulk density and viscosity of the dough. The aim of this review is to give the detailed outlines about the potential of extrusion technology in development of different types of products and the role of extrusion-operating conditions and their effect on product development resulting in quality changes i.e physical, chemical, and nutritional, experienced during the extrusion process. PMID:25574813

  12. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  13. Aluminum Hydroxide

    MedlinePlus

    ... penicillamine (Cuprimine, Depen), prednisone (Deltasone, Orasone), products containing iron, tetracycline (Sumycin, Tetracap, and others), ticlopidine (Ticlid), and vitamins.be aware that aluminum hydroxide may interfere with other medicines, making them less effective. Take your other medications 1 ...

  14. A study of minimum quantity lubricant of refined bleached deodorized palm stearin in plane strain extrusion

    NASA Astrophysics Data System (ADS)

    Ridzuan, M. J. M.; Hafis, S. M.; Saifullah, K. N.; Syahrullail, S.

    2012-06-01

    Large quantities of lubricant are being widely used in the metal forming industry and this high consumption is negatively affecting the environment. Finding an alternative to this current situation is getting more serious and urgent in response to environmental and operational cost pressures. This paper deals with an experimental investigation to obtain the minimum quantity of lubricant (MQL) of RBD palm stearin, which is used as lubricant between the contact sliding surfaces of the taper die and billet via plane-strain-extrusion apparatus. The symmetrical workpieces are designed as combined billets made from pure aluminium A1100. The dies of the apparatus are made of SKD 11 steel. The extrusion ratio of the processes is 3 and the workpieces are extruded by hydraulic press machine. Four conditions of the quantity selected are 0.1 mg, 1 mg, 5 mg, and 20 mg. The analysis of the result shows that the conditions of the quantity are in the load reducing order from 0.1 mg, 1mg and 5 mg. The highest distribution of surface roughness is at 0.1 mg, whereby for others, the conditions are quite similar. However, the distribution of velocity and effective strain are lowest at 5 mg. The minimum quantity of lubricant (MQL) of the RBD palm stearin as lubricant on the contact sliding surfaces in planestrain-extrusion is determined based on the results of load, surface roughness, velocity and effective strain.

  15. Inline monitoring and a PAT strategy for pharmaceutical hot melt extrusion.

    PubMed

    Wahl, Patrick R; Treffer, Daniel; Mohr, Stefan; Roblegg, Eva; Koscher, Gerold; Khinast, Johannes G

    2013-10-15

    Implementation of continuous manufacturing in the pharmaceutical industry requires tight process control. This study focuses on a PAT strategy for hot melt extrusion of vegetable calcium stearate (CaSt) as matrix carrier and paracetamol as active pharmaceutical ingredient (API). The extrusion was monitored using in-line near-infrared (NIR) spectroscopy. A NIR probe was located in the section between the extrusion screws and the die, using a novel design of the die channel. A chemometric model was developed based on premixes at defined concentrations and was implemented in SIPAT for real time API concentration monitoring. Subsequently, step experiments were performed for different API concentrations, screw speeds and screw designs. The predicted API concentration was in good agreement with the pre-set concentrations. The transition from one API plateau to another was a smooth curve due to the mixing behaviour of the extruder. The accuracy of the model was confirmed via offline HPLC analysis. The screw design was determined as the main influential factor on content uniformity (CU). Additionally the influence of multiple feeders had a significant impact on CU. The results demonstrate that in-line NIR measurements is a powerful tool for process development (e.g., mixing characterization), monitoring and further control strategies. PMID:23911343

  16. Recrystallization behaviour of AA6063 extrusions

    NASA Astrophysics Data System (ADS)

    Zhang, K.; Pettersen, T.; Paulsen, C. O.; Marthinsen, K.; Holmedal, B.; Segatori, A.

    2015-08-01

    Cylindrical profiles of an AA6063 aluminium alloy were produced in a lab-scale direct extrusion set-up. The extrusion was performed at 300 °C, 450 °C and 550 °C, respectively, with the same ram speed. Immediate water quenching was applied to the profiles and the end of billet (butt-end) after extrusion. Microstructure and texture of the material in different states were measured by electron back-scattered diffraction. Only the profile extruded at 300 °C, was found in the deformed state after extrusion, featuring a fibrous grain structure and a strong <111> and weak <100> double fibre texture. Post-extrusion annealing of this profile at 450 °C resulted in an almost fully recrystallized structure (recrystallized fraction of 87%) and with a texture similar to that of the as-deformed state. The profile extruded at 450 °C was almost fully recrystallized (recrystallization fraction 91%) already after quenching, and with a texture characterized by a weak <111> and strong <100> double fibre. The profile extruded at 550 °C showed a partially recrystallized grain structure with recrystallization fraction of 71%, and with a texture dominated by a <100> fibre. The influence of the deformation conditions on the recrystallization behaviour, in terms of recrystallization kinetics and mechanisms, are discussed in view of these results.

  17. Development and evaluation of die and container materials

    NASA Technical Reports Server (NTRS)

    Wills, R. R.; Niesz, D. E.

    1979-01-01

    X = 0.75 Beta prime Sialon (a silicon aluminum oxynitride) and Sibeon (silicon beryllium oxynitride) are promising die materials. In sessile drop tests in contact with molten silicon, beryllium contamination was less than ppm and aluminum contamination 50 ppm. A shaping die of the Sialon material was successfully fabricated. Dry milling studies for the preparation of Si3N4-Al2O3-ALN mixtures were performed with butanol, acetic anhydride, oleic acid, and triethanolamine milling aids. Optimum mixing was achieved with 0.15 percent triethanolamine using a milling time of 8 hours. Preliminary evaluation of Sibeon materials indicates that they are more resistent to molten silicon attack than Sialon. Silicon contamination from the beryllium was less than aluminum contamination even though the aluminum impurity level in the Sibeon was only 450 to 1300 ppm. Work designed to produce an aluminum-free Sibeon is described.

  18. Process optimization for continuous extrusion wet granulation.

    PubMed

    Tan, Li; Carella, Anthony J; Ren, Yukun; Lo, Julian B

    2011-08-01

    Three granulating binders in high drug-load acetaminophen blends were evaluated using high shear granulation and extrusion granulation. A polymethacrylate binder enhanced tablet tensile strength with rapid disintegration in simulated gastric fluid, whereas polyvinylpyrrolidone and hydroxypropyl cellulose binders produced less desirable tablets. Using the polymethacrylate binder, the extrusion granulation process was studied regarding the effects of granulating liquid, injection rate and screw speed on granule properties. A full factorial experimental design was conducted to allow the statistical analysis of interactions between extrusion process parameters. Response variables considered in the study included extruder power consumption (screw loading), granule bulk/tapped density, particle size distribution, tablet hardness, friability, disintegration time and dissolution. PMID:20367553

  19. Intervertebral disc extrusion in six cats.

    PubMed

    Knipe, M F; Vernau, K M; Hornof, W J; LeCouteur, R A

    2001-09-01

    Existing reports concerning intervertebral disc disease (IVDD) have focused almost exclusively on dogs, although a small number of individual case reports of IVDD of cats has been published. The medical records of six cats with IVDD were reviewed. Radiographic studies confirmed narrowed intervertebral disc spaces, mineralised intervertebral discs, and one or more extradural compressive lesions of the spinal cord in each cat. All disc extrusions were located in the thoracolumbar region. Surgical decompression of the spinal cord was achieved in all cats by means of hemilaminectomy and removal of compressive extradural material confirmed to be degenerative disc material. Good to excellent neurological recovery was noted in five of the six cats included in this report. Based on this review, it appears that IVDD of cats has many similarities to IVDD of dogs, and that healthy cats with acute intervertebral disc extrusion(s) respond favourably to surgical decompression of the spinal cord. PMID:11876633

  20. Effect of friction in Dual Equal Channel Lateral Extrusion using finite element simulation

    NASA Astrophysics Data System (ADS)

    Xiaoqi, Wang; Qingnan, Shi; Huarong, Qi; Zhaohua, Liu

    2014-08-01

    Dual equal channel lateral extrusion (DECLE) is a type of equal channel angular pressing which employs T-shaped die instead of L-shaped die. In the present work, deformation behavior in the DECLE process is analyzed by using DEFOEM-2D. The effect of friction between the die channels and the specimen on the effective strain distribution homogeneity and load were investigated. The friction induces inhomogeneous deformation in the head, top and bottom regions of the work piece. As friction increases, the top gap becomes smaller and the strain distribution becomes more homogenous, but the maximum load value increases. These results can serve as a design for reasonably technological parameters for DECLE processing.

  1. Weld lines in extrusion: Understanding the role of the flow conditions

    NASA Astrophysics Data System (ADS)

    Carneiro, Olga Sousa; Ferrás, Luís Lima; Teixeira, Paulo; Fernandes, Célio Pinto; Nóbrega, João Miguel

    2015-04-01

    This work presents a numerical and experimental study on the flow behavior of a polymer melt around the spider leg of a prototype extrusion die, designed to study the relationship between the thermo-mechanical conditions in which the weld lines are formed and their impact. The numerical simulations will enable to study the influence of the spider leg location on the flow type developed and on the corresponding stress, velocity and pressure fields. Extrusion runs were also performed in the same conditions and the resulting extrudates were mechanically characterized. These two sources of information (numerical and experimental) are complementary and will, therefore, help to better understand the aforementioned relationship. For the numerical simulations we consider that the flow is isothermal and that the polymer melt (a polystyrene) can be modeled adequately by the multimode Giesekus model.

  2. Progression of a lumbar disc extrusion.

    PubMed

    Crowell, Michael S; Alitz, Curtis

    2014-11-01

    The patient was a 34-year-old woman who was referred to a physical therapist for a chief complaint of progressively worsening right buttock pain with paresthesias of the right posterior thigh and calf. Prior magnetic resonance imaging of the patient's lumbar spine revealed a large left paracentral disc extrusion at L5-S1. Following physical therapist intervention, the patient reported a new onset of left posterior thigh pain, with paresthesias of the dorsolateral aspect of the left foot. Repeat magnetic resonance imaging of the patient's lumbar spine revealed an increase in the size of the disc extrusion at L5-S1. PMID:25361862

  3. Co-extrusion as manufacturing technique for fixed-dose combination mini-matrices.

    PubMed

    Dierickx, L; Saerens, L; Almeida, A; De Beer, T; Remon, J P; Vervaet, C

    2012-08-01

    The aim of this study was to develop a multilayer (core/coat) dosage form via co-extrusion, the core providing sustained drug release and the coat immediate drug release. In this study polymers were selected which can be combined in a co-extruded dosage form. Several thermoplastic polymers were hot-melt extruded and evaluated for processability and macroscopic properties (surface smoothness, die swell). Metoprolol tartrate (MPT) and hydrochlorothiazide (HCT) were incorporated as sustained and immediate release model drugs, respectively. Based on the polymer screening experiments a combination of polycaprolactone (core) and polyethylene oxide (coat) was selected for co-extrusion trials, taking into account their drug release profiles and extrusion temperature (70 °C). This combination (containing 10% HCT in the coat and 45% MPT in the core) was successfully co-extruded (diameter core: 3 mm/thickness coat: 0.5 mm). Adhesion between the two polymer layers was good. HCT release from the coat was complete within 30 min, while MPT release was sustained over 24 h (55%, 70%, 85% and 100% after 4, 8, 12 and 2 4h, respectively). DSC, XRD and Raman spectroscopy revealed that MPT remained crystalline during extrusion, whereas HCT was dissolved in the polyethylene oxide matrix. The in vivo study revealed no significant differences between the experimental formulation and the reference formulation (Zok-Zid tablet). Fixed-dose combination mini-tablets with good in vitro and in vivo performance were successfully developed by means of co-extrusion, using a combination of polycaprolactone and polyethylene oxide. PMID:22504402

  4. Using artificial neural networks to model extrusion processes for the manufacturing of polymeric micro-tubes

    NASA Astrophysics Data System (ADS)

    Mekras, N.; Artemakis, I.

    2012-09-01

    In this paper a methodology and an application example are presented aiming to show how Artificial Neural Networks (ANNs) can be used to model manufacturing processes when mathematical models are missing or are not applicable e.g. due to the micro- & nano-scaling, due to non-conventional processes, etc. Besides the ANNs methodology, the results of a Software System developed will be presented, which was used to create ANNs models for micro & nano manufacturing processes. More specifically results of a specific application example will be presented, concerning the modeling of extrusion processes for polymeric micro-tubes. ANNs models are capable for modeling manufacturing processes as far as adequate experimental and/or historical data of processes' inputs & outputs are available for their training. The POLYTUBES ANNs models have been trained and tested with experimental data records of process' inputs and outputs concerning a micro-extrusion process of polymeric micro-tubes for several materials such as: COC, PC, PET, PETG, PP and PVDF. The main ANN model of the extrusion application example has 3 inputs and 9 outputs. The inputs are: tube's inner & outer diameters, and the material density. The model outputs are 9 process parameters, which correspond to the specific inputs e.g. process temperature, die inner & outer diameters, extrusion pressure, draw speed etc. The training of the ANN model was completed, when the errors for the model's outputs, which expressed the difference between the training target values and the ANNs outputs, were minimized to acceptable levels. After the training, the micro-extrusion ANN is capable to simulate the process and can be used to calculate model's outputs, which are the process parameters for any new set of inputs. By this way a satisfactory functional approximation of the whole process is achieved. This research work has been supported by the EU FP7 NMP project POLYTUBES.

  5. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  6. Wege in die Zukunft

    NASA Astrophysics Data System (ADS)

    Kauermann, Göran; Mosler, Karl

    Die Zukunft stellt große Herausforderungen an die Arbeit der Deutschen Statistischen Gesellschaft. Sie betreffen die gestiegenen Anforderungen der Nutzer von Statistik, die Kommunikationsmöglichkeiten des Internets sowie die Dynamik der statistischen Wissenschaften und ihrer Anwendungsgebiete. Das Kapitel 5 beschreibt, wie sich die Gesellschaft diesen Herausforderungen stellt und welche Ziele sie sich in der wissenschaftlichen Zusammenarbeit und im Kampf gegen das Innumeratentum gesetzt hat.

  7. Impact of various extrusion processes on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Corn protein (zein) is one of the main co-products of corn bio-ethanol production. Extrusion processing of zein continues to be the preferred route to provide improved articles having lower cost and improved properties. There is a lack of information regarding the conditions which can be employed to...

  8. Improved corn protein (zein) extrusion processing

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Melt processing using a single and twin screw extruder has been carried out on zein where extrusion temperatures were varied between 100ºC and 300ºC. In addition, melt reprocessing (up to seven times) of zein was undertaken using a single screw extruder. Differential scanning calorimetry (DSC) and t...

  9. Effect of multiple extrusion passes on zein

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Zein was repeatedly processed up to seven times using a single screw extruder at a temperature of 145 °C and at approximately 15 grams per minute to determine the extent of degradation that occurs with multiple extrusion passes. SDS-PAGE shows that with the second pass, and each additional pass, the...

  10. Reactive Extrusion of Zein with Glyoxal

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Cross-linked zein has been produced using glyoxal as the cross-linking reagent via reactive extrusion for the first time in a twin screw extruder using dilute sodium hydroxide as catalyst. Tri(ethylene glycol) was used as a plasticizer for various items. The extrudate was then ground and processed...

  11. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  12. Carbon nanotube composites prepared by ultrasonically assisted twin screw extrusion

    NASA Astrophysics Data System (ADS)

    Lewis, Todd

    Two ultrasonic twin screw extrusion systems were designed and manufactured for the ultrasonic dispersion of multi-walled carbon nanotubes in viscous polymer matrices at residence times of the order of seconds in the ultrasonic treatment zones. The first design consisted of an ultrasonic slit die attachment in which nanocomposites were treated. A second design incorporated an ultrasonic treatment section into the barrel of the extruder to utilize the shearing of the polymer during extrusion while simultaneously applying treatment. High performance, high temperature thermoset phenylethynyl terminate imide oligomer (PETI-330) and two different polyetherether ketones (PEEK) were evaluated at CNT loadings up to 10 wt%. The effects of CNT loading and ultrasonic amplitude on the processing characteristics and rheological, mechanical, electrical, thermal and morphological properties of nanocomposites were investigated. PETI and PEEK nanocomposites showed a decrease in resistivity, an increase in modulus and strength and a decrease in strain at break and toughness with increased CNT loading. Ultrasonically treated samples showed a decrease in die pressure and extruder torque with increasing ultrasonic treatment and an increase in complex viscosity and storage modulus at certain ultrasonic treatment levels. Optical microscopy showed enhanced dispersion of the CNT bundles in ultrasonically treated samples. However, no significant improvement of mechanical properties was observed with ultrasonic treatment due to lack of adhesion between the CNT and matrix in the solid state. A curing model for PETI-330 was proposed that includes the induction and curing stages to predict the degree of cure of PETI-330 under non-isothermal conditions. Induction time parameters, rate constant and reaction order of the model were obtained based on differential scanning calorimetry (DSC) data. The model correctly predicted experimentally measured degrees of cure of compression molded plaques cured

  13. The processing and properties of discontinuously reinforced aluminum composites

    SciTech Connect

    Geiger, A.L.; Walker, J.A. )

    1991-08-01

    Discontinuously-reinforced aluminum (DRA) SiC whisker or particle-reinforced Al-alloy matrix composites produced by P/M methods have progressed toward commercial applications, supported by growing data bases and large-scale production facilities. Attention is presently given to the elastic modulus, plastic, ductile, and toughness characteristics of representative DRA formulations, as well as to the DRAs commercially available in the forms of sheets, extrusions, and optical and instrument grade structures able to supplant beryllium. 36 refs.

  14. Dynamic-tensile-extrusion response of polytetrafluoroethylene (EPFE) and polychlorotrifluoroethylene (PCTFE)

    SciTech Connect

    Trujillo, Carl P; Brown, Eric N; Gray, George T

    2010-01-01

    Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) experiments have been utilized to probe the dynamic tensile responses of polytetrafluoroethylene (PTFE) and polychlorotrifluoroethylene (PCTFE). These fluoropolymers exhibit more irregular deformation and stochastic-based damage and failure mechanisms than the stable plastic elongation and shear instabilities observed in metals. The technique elucidates a number of tensile mechanisms that are consistent with quasi-static, SHPB, and Taylor Impact results. Similar to the observed ductile-to-brittle transition for Taylor Impact loading, PCTFE failure occurs at a peak velocity greater than for PTFE. However, for the Dyn-Ten-Ext PCTFE exhibits even greater resistance to failure due to the tensile stress-state. While PTFE generates a large number of small fragments when extruded through the die, PCTFE draws out a smaller number of larger particles that dynam ically evolve during the extrusion process through a com bination of local necking mechanisms and bulk relaxation. Under Dyn-Ten-Ext loading, the propensity of PTFE to fail along normal planes is observed without indication of any localization, while the PCTFE clearly forms necks during the initial extrusion process that continue to evolve.

  15. TIG welding of aluminum alloys for the APS storage ring - a UHV application

    SciTech Connect

    Goeppner, G.A.

    1996-05-29

    The Advanced Photon Source (APS) incorporates a 7-GeV positron storage ring 1104 meters in circumference. The storage ring vacuum system is designed to maintain a pressure of 1 nTorr or less with a circulating current of 300 mA to enable beam lifetimes of greater than 10 hours. The vacuum chamber is an aluminum extrusion of 6063T5 alloy. There are 235 separate aluminum vacuum chambers in the storage ring connected by stainless steel bellows assemblies. Aluminum was chosen for the vacuum chamber because it can be economically extruded and machined, has good thermal conductivity, low thermal emissivity, a low outgassing rate, low residual radioactivity, and is non-magnetic. The 6063 aluminum-silicon-magnesium alloy provides high strength combined with good machining and weldability characteristics. The extrusion process provides the interior surface finish needed for the ultrahigh vacuum (UHV) environments There are six different vacuum chambers with the same extrusion cross section. The average vacuum chamber length is 171.6 inches. The extruded vacuum chambers are welded to flange assemblies made up of machined 2219 aluminum alloy pieces and 2219 aluminum vacuum flanges from a commercial source.

  16. Breast implant extrusion related to Herpesviridae

    PubMed Central

    Thayabaran, Darmiga; Saiyed, Abrar; Huws, Anita Maria; Khawaja, Saira; Holt, Simon

    2015-01-01

    Introduction We present a case of wound dehiscence in a patient with clinical features of herpes zoster. Presentation of case A 44 year old woman, with a history of recurrent herpes zoster infection, presented to the accident and emergency department with the extrusion of a left sided tear-drop shaped euro-silicone breast implant from an old surgical scar. A month prior to admission, this patient had developed unilateral crops of vesicles along the surgical scar which was apposing her left infra-mammary fold. This was preceded by fatigue and neuralgia. Histology revealed acute inflammation related to a probable Herpesviridae infection. Discussion In this report we discuss the first case of a viral infection predisposing to a wound dehiscence occurring in an old surgical scar. Conclusion This case report illustrates the real but rare possibility of recurrent herpes zoster causing gradual thinning of an old surgical scar. This resulted in an extrusion of the underlying breast implant. PMID:26313335

  17. Continuous Severe Plastic Deformation Processing of Aluminum Alloys

    SciTech Connect

    Raghavan Srinivasan; Prabir K. Chaudhury; Balakrishna Cherukuri; Qingyou Han; David Swenson; Percy Gros

    2006-06-30

    by SPD techniques. This combination of properties makes UFG metals produced by SPD very attractive as machining, forging or extrusion stock, both from the point of view of formability as well as energy and cost saving. However, prior to this work there had been no attempt to transfer these potential benefits observed in the laboratory scale to industrial shop floor. The primary reason for this was that the laboratory scale studies had been conducted to develop a scientific understanding of the processes that result in grain refinement during SPD. Samples that had been prepared in the laboratory scale were typically only about 10-mm diameter and 50-mm long (about 0.5-inch diameter and 2-inches long). The thrust of this project was three-fold: (i) to show that the ECAE/P process can be scaled up to produce long samples, i.e., a continuous severe plastic deformation (CSPD) process, (ii) show the process can be scaled up to produce large cross section samples that could be used as forging stock, and (iii) use the large cross-section samples to produce industrial size forgings and demonstrate the potential energy and cost savings that can be realized if SPD processed stock is adopted by the forging industry. Aluminum alloy AA-6061 was chosen to demonstrate the feasibility of the approach used. The CSPD process developed using the principles of chamber-less extrusion and drawing, and was demonstrated using rolling and wire drawing equipment that was available at Oak Ridge National Laboratory. In a parallel effort, ECAE/P dies were developed for producing 100-mm square cross section SPD billets for subsequent forging. This work was carried out at Intercontinental Manufacturing Co. (IMCO), Garland TX. Forging studies conducted with the ECAE/P billets showed that many of the potential benefits of using UFG material can be realized. In particular, the material yield can be increased, and the amount of material that is lost as scrap can be reduced by as much as 50%. Forging

  18. Dynamic-tensile-extrusion response of fluoropolymers

    SciTech Connect

    Brown, Eric N; Trujillo, Carl P; Gray, George T

    2009-01-01

    The current work applies the recently developed Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) technique to polytetrafluoroethylene (PTFE) and polychlorotrifluoroethylene (PCTFE). Similar to the Taylor Impact Rod, Dynamic-Tensile-Extrusion is a strongly integrated test, probing a wide range of strain rates and stress states. However, the stress state is primarily tensile enabling investigation of dynamic tensile failure modes. Here we investigate the influence of this propensity to neck or not between PCTFE and PTFE on their response under dynamic tensile extrusion loading. The results of the Dyn-Ten-Ext technique are compared with two classic techniques. Both polymers have been investigated using Tensile Split Hopkinson Pressure Bar. The quasistatic and dynamic responses of both fluoro-polymers have been extensively characterized. The two polymers exhibit significantly different failure behavior under tensile loading at moderate strain rates. Polytetrafluoroethylene resists formation of a neck and exhibits significant strain hardening. Independent of temperature or strain rate, PTFE sustains true strains to failure of approximately 1.5. Polychlorotrifluoroethylene, on the other hand, consistently necks at true strains of approximately 0.05.

  19. Dry lubricant films for aluminum forming.

    SciTech Connect

    Wei, J.; Erdemir, A.; Fenske, G. R.

    1999-03-30

    During metal forming process, lubricants are crucial to prevent direct contact, adhesion, transfer and scuffing of workpiece materials and tools. Boric acid films can be firmly adhered to the clean aluminum surfaces by spraying their methanol solutions and provide extremely low friction coefficient (about 0.04). The cohesion strengths of the bonded films vary with the types of aluminum alloys (6061, 6111 and 5754). The sheet metal forming tests indicate that boric acid films and the combined films of boric acid and mineral oil can create larger strains than the commercial liquid and solid lubricants, showing that they possess excellent lubricities for aluminum forming. SEM analyses indicate that boric acid dry films separate the workpiece and die materials, and prevent their direct contact and preserve their surface qualities. Since boric acid is non-toxic and easily removed by water, it can be expected that boric acid films are environmentally friendly, cost effective and very efficient lubricants for sheet aluminum cold forming.

  20. The mechanical behavior of extruded powder aluminum subjected to biaxial loadings at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G.; Peacock, H.B.

    1990-12-31

    The goal of this investigation is to develop a description of the biaxial behavior of extruded powder aluminum at elevated temperature. Specimens made of extruded 101 ALCOA (Aluminum Company of America) powder aluminum and specimens made from 1100 commercial aluminum rod are tested biaxially in tension-torsion and compression-torsion loadings at the extrusion temperature. The powder aluminum is examined microscopically and stereological methods are used to give a quantified description of the material behavior in terms of changes in the laminar powder material structure. A model for the biaxial (tension-torsion) behavior of extruded powder aluminum is developed. This description is consistent with a previous analysis of behavior in pure tension.

  1. The mechanical behavior of extruded powder aluminum subjected to biaxial loadings at elevated temperature

    SciTech Connect

    Woods, T.O.; Berghaus, D.G. ); Peacock, H.B. )

    1990-01-01

    The goal of this investigation is to develop a description of the biaxial behavior of extruded powder aluminum at elevated temperature. Specimens made of extruded 101 ALCOA (Aluminum Company of America) powder aluminum and specimens made from 1100 commercial aluminum rod are tested biaxially in tension-torsion and compression-torsion loadings at the extrusion temperature. The powder aluminum is examined microscopically and stereological methods are used to give a quantified description of the material behavior in terms of changes in the laminar powder material structure. A model for the biaxial (tension-torsion) behavior of extruded powder aluminum is developed. This description is consistent with a previous analysis of behavior in pure tension.

  2. Displaced capillary dies

    DOEpatents

    Kalejs, Juris P.; Chalmers, Bruce; Surek, Thomas

    1984-01-01

    An asymmetrical shaped capillary die made exclusively of graphite is used to grow silicon ribbon which is capable of being made into solar cells that are more efficient than cells produced from ribbon made using a symmetrically shaped die.

  3. Displaced capillary dies

    DOEpatents

    Kalejs, Juris P.; Chalmers, Bruce; Surek, Thomas

    1982-01-01

    An asymmetrical shaped capillary die made exclusively of graphite is used to grow silicon ribbon which is capable of being made into solar cells that are more efficient than cells produced from ribbon made using a symmetrically shaped die.

  4. Packaged die heater

    SciTech Connect

    Spielberger, Richard; Ohme, Bruce Walker; Jensen, Ronald J.

    2011-06-21

    A heater for heating packaged die for burn-in and heat testing is described. The heater may be a ceramic-type heater with a metal filament. The heater may be incorporated into the integrated circuit package as an additional ceramic layer of the package, or may be an external heater placed in contact with the package to heat the die. Many different types of integrated circuit packages may be accommodated. The method provides increased energy efficiency for heating the die while reducing temperature stresses on testing equipment. The method allows the use of multiple heaters to heat die to different temperatures. Faulty die may be heated to weaken die attach material to facilitate removal of the die. The heater filament or a separate temperature thermistor located in the package may be used to accurately measure die temperature.

  5. Extrusion cycles during dome-building eruptions

    NASA Astrophysics Data System (ADS)

    de' Michieli Vitturi, M.; Clarke, A. B.; Neri, A.; Voight, B.

    2013-06-01

    We identify and quantify controls on the timescales and magnitudes of cyclic (periodic) volcanic eruptions using the numerical model DOMEFLOW (de' Michieli Vitturi et al., 2010) which was developed by the authors for magma systems of intermediate composition. DOMEFLOW treats the magma mixture as a liquid continuum with dispersed gas bubbles and crystals in thermodynamic equilibrium with the melt and assumes a modified Poiseuille form of the viscous term for fully developed laminar flow in a conduit of cylindrical cross-section. During ascent, magma pressure decreases and water vapor exsolves and partially degasses from the melt as the melt simultaneously crystallizes, causing changes in mixture density and viscosity. Two mechanisms previously proposed to cause periodic eruption behavior have been implemented in the model and their corresponding timescales explored. The first applies a stick-slip model in which motion of a shallow solid plug is resisted by static/dynamic friction, as described in Iverson et al. (2006). For a constant magma supply rate at depth, this mechanism yields cyclic extrusion with timescales of seconds to tens of seconds with values generally depending on assumed friction coefficients. The second mechanism does not consider friction but treats the plug as a high-viscosity Newtonian fluid. During viscous resistance, pressure beneath the degassed plug can increase sufficiently to overcome dome overburden, plug weight, and viscous forces, and ultimately drive the plug from the conduit. In this second model cycle periods are on the order of hours, and decrease with increasing magma supply rate until a threshold is reached, at which point periodicity disappears and extrusion rate becomes steady (vanishingly short periods). Magma volatile content for fixed chamber pressure has little effect on cycle timescales, but increasing volatile content increases mass flow rate and cycle magnitude as defined by the difference between maximum and minimum

  6. HIGH PRESSURE DIES

    DOEpatents

    Wilson, W.B.

    1960-05-31

    A press was invented for subjecting specimens of bismuth, urania, yttria, or thoria to high pressures and temperatures. The press comprises die parts enclosing a space in which is placed an electric heater thermally insulated from the die parts so as not to damage them by heat. The die parts comprise two opposed inner frustoconical parts and an outer part having a double frustoconical recess receiving the inner parts. The die space decreases in size as the inner die parts move toward one another against the outer part and the inner parts, though very hard, do not fracture because of the mode of support provided by the outer part.

  7. Plasmalemma Redox Activity and H+ Extrusion

    PubMed Central

    Marrè, Maria Teresa; Moroni, Anna; Albergoni, Francesco G.; Marrè, Erasmo

    1988-01-01

    Ferricyanide reduction by Elodea densa leaves, in the dark, is associated with: (a) acidification of the medium; (b) decrease (about 0.2-0.3 units) of intracellular pH (measured in cell sap, cytoplasm, and vacuole); (c) depolarization of the transmembrane potential; (d) net efflux of K+ to the medium. Ferricyanide-induced acid secretion is markedly increased by the presence of fusicoccin (FC), and this effect is severely inhibited by the proton pump inhibitors erythrosine B and vanadate. In the presence of ferricyanide FC-induced H+ extrusion no longer requires the presence of K+ in the medium. The (ferricyanide reduced)/(H+ extruded) ratio varies from about 2, in the absence of FC, to about 1 when the toxin is present, and to more than 4, when ATP-driven H+ extrusion is inhibited by erythrosine B or by vanadate. Fusicoccin markedly reduces K+ release to the medium. The ratio (ferricyanide reduced)/(H+ extruded + K+ released) approaches unity under all of the three conditions considered. These results indicate that ferricyanide reduction depends on a plasmalemma system transporting only electrons to the extracellular acceptor, with consequent potential depolarization and cytoplasm acidification. Most of the protons released in the cytoplasm would be secondarily extruded by the ATP-driven pump, stimulated by both intracellular acidification and depolarization. K+ efflux would depend on potential depolarization. PMID:16666112

  8. Design for aluminum recycling

    SciTech Connect

    Not Available

    1993-10-01

    This article describes the increasing use of aluminum in automobiles and the need to recycle to benefit further growth of aluminum applications by assuring an economical, high-quality source of metal. The article emphasizes that coordination of material specifications among designers can raise aluminum scrap value and facilitate recycling. Applications of aluminum in automobile construction are discussed.

  9. Extrusion of small-diameter, thin-wall tungsten tubing

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Gyorgak, C. A.

    1967-01-01

    Small-diameter, thin-wall seamless tubing of tungsten has been fabricated in lengths of up to 10 feet by hot extrusion over a floating mandrel. Extrusion of 0.50-inch-diameter tubing over 0.4-inch-diameter mandrels was accomplished at temperatures ranging from 3000 degrees to 4000 degrees F.

  10. Preparation of chalcogenide glass fiber using an improved extrusion method

    NASA Astrophysics Data System (ADS)

    Jiang, Chen; Wang, Xunsi; Zhu, Minming; Xu, Huijuan; Nie, Qiuhua; Dai, Shixun; Tao, Guangming; Shen, Xiang; Cheng, Ci; Zhu, Qingde; Liao, Fangxing; Zhang, Peiquan; Zhang, Peiqing; Liu, Zijun; Zhang, Xianghua

    2016-05-01

    We developed the extrusion method to prepare arsenic-free chalcogenide glass fibers with glass cladding. By using the double nested extrusion molds and the corresponding isolated stacked extrusion method, the utilization rate of glass materials was greatly improved compared with the conventional extrusion method. Fiber preforms with optimal stability of core/cladding ratio throughout the 160 mm length were prepared using the developed extrusion method. Typical fiber structure defects between the core/cladding interface, such as bubbles, cracks, and core diameter variation, were effectively eliminated. Ge-Sb-Se/S chalcogenide glasses were used to form a core/cladding pair and fibers with core/cladding structure were prepared by thermally drawing the extruded preforms. The transmission loss, fiber bending loss, and other optical characters of the fibers were also investigated.

  11. Evolution of microstructure and precipitates in 2xxx aluminum alloy after severe plastic deformation

    NASA Astrophysics Data System (ADS)

    Adamczyk-Cieslak, B.; Zdunek, J.; Mizera, J.

    2016-04-01

    This paper investigates the influence of precipitation on the microstructure development in a 2xxx aluminum alloy subjected to hydrostatic extrusion. A three step reduction of the diameter was performed using hydrostatic extrusion (HE) process: from 20mm (initial state) to 10 mm, 5 mm and 3 mm, which corresponds to the logarithmic deformations ɛ = 1.4, ɛ = 2.8 and ɛ = 3.8 respectively. The microstructure and precipitation analysis before and after deformation was performed using transmission electron microscope (TEM), and scanning electron microscopy (SEM). As a result of the tests, a very significant influence of precipitation on the degree of refinement and mechanism of microstructure transformation was stated.

  12. Die singulation method

    SciTech Connect

    Swiler, Thomas P; Garcia, Ernest J; Francis, Kathryn M

    2014-01-07

    A method is disclosed for singulating die from a semiconductor substrate (e.g. a semiconductor-on-insulator substrate or a bulk silicon substrate) containing an oxide layer (e.g. silicon dioxide or a silicate glass) and one or more semiconductor layers (e.g. monocrystalline or polycrystalline silicon) located above the oxide layer. The method etches trenches through the substrate and through each semiconductor layer about the die being singulated, with the trenches being offset from each other around at least a part of the die so that the oxide layer between the trenches holds the substrate and die together. The trenches can be anisotropically etched using a Deep Reactive Ion Etching (DRIE) process. After the trenches are etched, the oxide layer between the trenches can be etched away with a HF etchant to singulate the die. A release fixture can be located near one side of the substrate to receive the singulated die.

  13. Die singulation method

    SciTech Connect

    Swiler, Thomas P.; Garcia, Ernest J.; Francis, Kathryn M.

    2013-06-11

    A method is disclosed for singulating die from a semiconductor substrate (e.g. a semiconductor-on-insulator substrate or a bulk silicon substrate) containing an oxide layer (e.g. silicon dioxide or a silicate glass) and one or more semiconductor layers (e.g. monocrystalline or polycrystalline silicon) located above the oxide layer. The method etches trenches through the substrate and through each semiconductor layer about the die being singulated, with the trenches being offset from each other around at least a part of the die so that the oxide layer between the trenches holds the substrate and die together. The trenches can be anisotropically etched using a Deep Reactive Ion Etching (DRIE) process. After the trenches are etched, the oxide layer between the trenches can be etched away with an HF etchant to singulate the die. A release fixture can be located near one side of the substrate to receive the singulated die.

  14. The Ambiguous Dying Syndrome

    ERIC Educational Resources Information Center

    Bern-Klug, Mercedes

    2004-01-01

    More than one-half of the 2.4 million deaths that will occur in the United States in 2004 will be immediately preceded by a time in which the likelihood of dying can best be described as "ambiguous." Many people die without ever being considered "dying" or "at the end of life." These people may miss out on the opportunity to close important…

  15. Sputtered protective coatings for die casting dies

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J.; Nieh, C.-Y.; Wallace, J. F.

    1981-01-01

    Three experimental research designs investigating candidate materials and processes involved in protective die surface coating procedures by sputter deposition, using ion beam technologies, are discussed. Various pre-test results show that none of the coatings remained completely intact for 15,000 test cycles. The longest lifetime was observed for coatings such as tungsten, platinum, and molybdenum which reduced thermal fatigue, but exhibited oxidation and suppressed crack initiation only as long as the coating did not fracture. Final test results confirmed earlier findings and coatings with Pt and W proved to be the candidate materials to be used on a die surface to increase die life. In the W-coated specimens, which remained intact on the surface after thermal fatigue testing, no oxidation was found under the coating, although a few cracks formed on the surface where the coating broke down. Further research is planned.

  16. Processing and response of aluminum-lithium alloy composites reinforced with copper-coated silicon carbide particulates

    SciTech Connect

    Khor, K.A.; Cao, Y.; Boey, F.Y.C.; Hanada, K.; Murakoshi, Y.; Sudarshan, T.S.; Srivatsan, T.S.

    1998-02-01

    Lithium-containing aluminum alloys have shown promise for demanding aerospace applications because of their light weight, high strength, and good damage tolerance characteristics. Additions of ceramic reinforcements to an aluminum-lithium alloy can significantly enhance specific strength, and specific modulus while concurrently offering acceptable performance at elevated temperatures. The processing and fabrication of aluminum-lithium alloy-based composites are hampered by particulate agglomeration or clustering and the existence of poor interfacial relationships between the reinforcing phase and the matrix. The problem of distribution of the reinforcing phase in the metal matrix can be alleviated by mechanical alloying. This article presents the results of a study aimed at addressing and improving the interfacial relationship between the host matrix and the reinforcing phase. Copper-coated silicon carbide particulates are introduced as the particulate reinforcing phase, and the resultant composite mixture is processed by conventional milling followed by hot pressing and hot extrusion. The influence of extrusion ration and extrusion temperature on microstructure and mechanical properties was established. Post extrusion processing by hot isostatic pressing was also examined. Results reveal the increase in elastic modulus of the aluminum-lithium alloy matrix reinforced with copper-coated SiC to be significantly more than the mechanically alloyed Al-Li/SiC counterpart. This suggests the possible contributions of interfacial strengthening on mechanical response in direct comparison with a uniform distribution of the reinforcing ceramic particulates.

  17. Extrusion Pretreatment of Lignocellulosic Biomass: A Review

    PubMed Central

    Zheng, Jun; Rehmann, Lars

    2014-01-01

    Bioconversion of lignocellulosic biomass to bioethanol has shown environmental, economic and energetic advantages in comparison to bioethanol produced from sugar or starch. However, the pretreatment process for increasing the enzymatic accessibility and improving the digestibility of cellulose is hindered by many physical-chemical, structural and compositional factors, which make these materials difficult to be used as feedstocks for ethanol production. A wide range of pretreatment methods has been developed to alter or remove structural and compositional impediments to (enzymatic) hydrolysis over the last few decades; however, only a few of them can be used at commercial scale due to economic feasibility. This paper will give an overview of extrusion pretreatment for bioethanol production with a special focus on twin-screw extruders. An economic assessment of this pretreatment is also discussed to determine its feasibility for future industrial cellulosic ethanol plant designs. PMID:25334065

  18. Turbine airfoil fabricated from tapered extrusions

    DOEpatents

    Marra, John J

    2013-07-16

    An airfoil (30) and fabrication process for turbine blades with cooling channels (26). Tapered tubes (32A-32D) are bonded together in a parallel sequence, forming a leading edge (21), a trailing edge (22), and pressure and suction side walls (23, 24) connected by internal ribs (25). The tapered tubes may be extruded without camber to simplify the extrusion process, then bonded along matching surfaces (34), forming a non-cambered airfoil (28), which may be cambered in a hot forming process and cut (48) to length. The tubes may have tapered walls that are thinner at the blade tip (T1) than at the base (T2), reducing mass. A cap (50) may be attached to the blade tip. A mounting lug (58) may be forged (60) on the airfoil base and then machined, completing the blade for mounting in a turbine rotor disk.

  19. Fatigue performance of welded aluminum deck structures

    SciTech Connect

    Haagensen, P.J.; Ranes, M.; Kluken, A.O.; Kvale, I.

    1996-12-01

    Aluminum alloys are used increasingly in load carrying structures where low weight and low maintenance costs are at a premium. Helicopter decks, structures for living quarters and personnel transfer bridges between platforms are examples of offshore applications. While these structures are not usually subjected to high fatigue loads, the increasing use of aluminum in high speed ships, and more recently in highway bridge structures, makes the question of fatigue performance more important. In this paper the fatigue properties of small scale weldments in an AA6005 alloy are compared with the results of fatigue tests on full scale sections of welded extrusions in the same material, which were used in an aluminum bridge deck structure. The fatigue performance is also compared with the fatigue clauses in the new British design code BS8118 for aluminium structures and the proposed Eurocode 9. The prospects of using a new joining technique, friction stir welding (FSW), in the production of large scale panels for deck and ship hull structures is discussed. The FSW process is described briefly, and some fatigue test data are presented.

  20. Eulerian hydrocode modeling of a dynamic tensile extrusion experiment (u)

    SciTech Connect

    Burkett, Michael W; Clancy, Sean P

    2009-01-01

    Eulerian hydrocode simulations utilizing the Mechanical Threshold Stress flow stress model were performed to provide insight into a dynamic extrusion experiment. The dynamic extrusion response of copper (three different grain sizes) and tantalum spheres were simulated with MESA, an explicit, 2-D Eulerian continuum mechanics hydrocode and compared with experimental data. The experimental data consisted of high-speed images of the extrusion process, recovered extruded samples, and post test metallography. The hydrocode was developed to predict large-strain and high-strain-rate loading problems. Some of the features of the features of MESA include a high-order advection algorithm, a material interface tracking scheme and a van Leer monotonic advection-limiting. The Mechanical Threshold Stress (MTS) model was utilized to evolve the flow stress as a function of strain, strain rate and temperature for copper and tantalum. Plastic strains exceeding 300% were predicted in the extrusion of copper at 400 m/s, while plastic strains exceeding 800% were predicted for Ta. Quantitative comparisons between the predicted and measured deformation topologies and extrusion rate were made. Additionally, predictions of the texture evolution (based upon the deformation rate history and the rigid body rotations experienced by the copper during the extrusion process) were compared with the orientation imaging microscopy measurements. Finally, comparisons between the calculated and measured influence of the initial texture on the dynamic extrusion response of tantalum was performed.

  1. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    NASA Technical Reports Server (NTRS)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  2. Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

  3. Is Dying Young Worse than Dying Old?

    ERIC Educational Resources Information Center

    Jecker, Nancy S.; Schneiderman, Lawrence J.

    1994-01-01

    Notes that, in contemporary Western society, people feel death of small child is greater injustice than death of older adult and experience correspondingly greater sorrow, anger, regret, or bitterness when very young person dies. Contrasts these attitudes with those of ancient Greece and shows relevance that different attitudes toward death have…

  4. Hot extrusion of B2 iron aluminide powders

    NASA Technical Reports Server (NTRS)

    Strothers, S.; Vedula, K.

    1987-01-01

    The objective of the study was to investigate the effect of powder and processing variables on the microstructure and resultant tensile properties of an extruded FeAlZrB alloy. For a given powder particle size, increasing the extrusion temperature from 1250 to 1450 K is found to increase the grain size and produce a more uniform microstructure. At high extrusion temperatures, where grain boundary mobility is high, powder size is not critical in determining the grain size. The addition of Y2O3 dispersion (1 vol pct) by mechanical alloying makes it possible to obtain very fine-grained materials at low and high extrusion temperatures.

  5. Calibrator device for the extrusion of cable coatings

    NASA Astrophysics Data System (ADS)

    Garbacz, Tomasz; Dulebová, Ľudmila; Spišák, Emil; Dulebová, Martina

    2016-05-01

    This paper presents selected results of theoretical and experimental research works on a new calibration device (calibrators) used to produce coatings of electric cables. The aim of this study is to present design solution calibration equipment and present a new calibration machine, which is an important element of the modernized technology extrusion lines for coating cables. As a result of the extrusion process of PVC modified with blowing agents, an extrudate in the form of an electrical cable was obtained. The conditions of the extrusion process were properly selected, which made it possible to obtain a product with solid external surface and cellular core.

  6. Micromechanical die attachment surcharge

    DOEpatents

    Filter, William F.; Hohimer, John P.

    2002-01-01

    An attachment structure is disclosed for attaching a die to a supporting substrate without the use of adhesives or solder. The attachment structure, which can be formed by micromachining, functions purely mechanically in utilizing a plurality of shaped pillars (e.g. round, square or polygonal and solid, hollow or slotted) that are formed on one of the die or supporting substrate and which can be urged into contact with various types of mating structures including other pillars, a deformable layer or a plurality of receptacles that are formed on the other of the die or supporting substrate, thereby forming a friction bond that holds the die to the supporting substrate. The attachment structure can further include an alignment structure for precise positioning of the die and supporting substrate to facilitate mounting the die to the supporting substrate. The attachment structure has applications for mounting semiconductor die containing a microelectromechanical (MEM) device, a microsensor or an integrated circuit (IC), and can be used to form a multichip module. The attachment structure is particularly useful for mounting die containing released MEM devices since these devices are fragile and can otherwise be damaged or degraded by adhesive or solder mounting.

  7. A novel transflectance near infrared spectroscopy technique for monitoring hot melt extrusion.

    PubMed

    Kelly, A L; Halsey, S A; Bottom, R A; Korde, S; Gough, T; Paradkar, A

    2015-12-30

    A transflectance near infra red (NIR) spectroscopy approach has been used to simultaneously measure drug and plasticiser content of polymer melts with varying opacity during hot melt extrusion. A high temperature reflectance NIR probe was mounted in the extruder die directly opposed to a highly reflective surface. Carbamazepine (CBZ) was used as a model drug, with polyvinyl pyrollidone-vinyl acetate co-polymer (PVP-VA) as a matrix and polyethylene glycol (PEG) as a plasticiser. The opacity of the molten extrudate varied from transparent at low CBZ loading to opaque at high CBZ loading. Particulate amorphous API and voids formed around these particles were found to cause the opacity. The extrusion process was monitored in real time using transflectance NIR; calibration and validation runs were performed using a wide range of drug and plasticiser loadings. Once calibrated, the technique was used to simultaneously track drug and plasticiser content during applied step changes in feedstock material. Rheological and thermal characterisations were used to help understand the morphology of extruded material. The study has shown that it is possible to use a single NIR spectroscopy technique to monitor opaque and transparent melts during HME, and to simultaneously monitor two distinct components within a formulation. PMID:26188315

  8. High conductivity, low cost aluminum composite for thermal management

    SciTech Connect

    Sommer, J.L.

    1997-04-01

    In order to produce an inexpensive packaging material that exhibits high thermal conductivity and low CTE, Technical Research Associates, Inc. (TRA) has shown in Phase I the feasibility of incorporating natural flake graphite in an aluminum matrix. TRA has developed a proprietary coating technique where graphite flakes have been coated with a thin layer of molybdenum/molybdenum carbide (approximately 0.2 microns). This barrier coating can protect the graphite flake from chemical reaction and high temperature degradation in molten aluminum silicon alloys. Methods to successfully vacuum infiltrate coated flake with molten aluminum alloys were developed. The resulted metal matrix composites exhibited lower CTE than aluminum metal. The CTE of the composites were significantly lower than aluminum and its alloys. The CTE can potentially be tailored for specific applications. The in plane thermal conductivity was higher than the aluminum matrix alloy. The thermal conductivity and CTE of the composite may be significantly improved by improving the bond strength of the molybdenum coating on the graphite flake. The flake can potentially be incorporated in the molten aluminum and pressure die cast to align the flakes within the aluminum matrix. By preferentially aligning high conductivity graphite flakes within a plane or direction, the thermal conductivity of the resulting composite will be above pure aluminum in the alignment direction.

  9. Study of protective coatings for aluminum die casting molds

    NASA Astrophysics Data System (ADS)

    Peter, Ildiko; Rosso, Mario; Gobber, Federico Simone

    2015-12-01

    In this paper, the development and characterization of some protective coatings on steel substrate are presented. The coatings are realized by plasma spray techniques. The substrate material used is a Cr-Mo-V based hot work tool steel, initially submitted to vacuum heat treatment to achieve homogeneous hardness. The main attention is focused on the study of wear and on the characterization of the interface between the substrate material and the coating layer, because of their key role in determining the resistance of the coating layer. Simulation of friction and wear processes is performed by pin-on-disk test and the tested samples are observed by scanning electron microscopy.

  10. A new infrared pyrometer for polymer temperature measurement during extrusion moulding

    NASA Astrophysics Data System (ADS)

    Bendada, A.; Lamontagne, M.

    2004-12-01

    We describe a novel two-wavelength infrared system that we have developed for the on-line measurement of the temperature profiles of extruded polyethylene terephthalate (PET) microfibres. The key feature of the developed system is the use of two specific wavelengths that correspond to fundamental absorption bands of PET. The two wavelengths are located in the far infrared region, which allows accurate measurements even in the low-temperature range. Moreover, they are quite spaced out apart, which allows the achievement of a very good temperature resolution. A particular characteristic of the new infrared device is the use of mirror reflectors as collection optics to overcome problems of optical chromatic aberrations. On-line experimental data obtained from trials carried out on an industrial-scale extrusion die are presented and discussed

  11. Analysis of Solid State Bonding in the Extrusion Process of Magnesium Alloys --Numerical Prediction and Experimental Verification

    NASA Astrophysics Data System (ADS)

    Alharthi, Nabeel H.

    The automotive industry developments focused on increasing fuel efficiency are accomplished by weight reduction of vehicles, which consequently results in less negative environmental impact. Usage of low density materials such as Magnesium alloys is an approach to replace heavier structural components. One of the challenges in deformation processing of Magnesium is its low formability attributed to the hexagonal close packed (hcp) crystal structure. The extrusion process is one of the most promising forming processes for Magnesium because it applies a hydrostatic compression state of stress during deformation resulting in improved workability. Many researchers have attempted to fully understand solid state bonding during deformation in different structural materials such as Aluminum, Copper and other metals and alloys. There is a lack of sufficient understanding of the extrusion welding in these materials as well as very limited knowledge on this subject for hollow profiles made from Magnesium alloys. The weld integrity and the characteristic of the welding microstructure are generally unknown. In this dissertation three related research projects are investigated by using different tools such as microstructure characterization, mechanical testing, thermo-mechanical physical simulation and finite element numerical modeling. Project 1: Microstructure characterization supported by mechanical testing of the extrusion welding regions in Magnesium alloy AM30 extrudate. The microstructure characterization was conducted using Light Optical Microscopy (LOM), in addition to LOM the electron backscattered diffraction (EBSD) technique was implemented to characterize in depth the deformed and welded microstructure. Project 2: Finite element numerical simulation of AM30 extrudate to model different process parameters and their influence on localized state variables such as strain, strain rate, temperature and normal pressure within the weld zone. Project 3: Physical simulation

  12. Encapsulation of orange terpenes investigating a plasticisation extrusion process.

    PubMed

    Tackenberg, Markus W; Krauss, Ralph; Schuchmann, Heike P; Kleinebudde, Peter

    2015-01-01

    Extrusion is widely used for flavour encapsulation. However, there is a lack of process understanding. This study is aimed at improving the understanding of a counter rotating twin screw extrusion process. Orange terpenes as model flavour, maltodextrin and sucrose as matrix materials, and a water feed rate between 4.0% and 5.7% were applied. Product temperatures < 80 °C and specific mechanical energy inputs <260 Wh/kg resulted. Amorphous and partly crystalline samples were obtained. The loss of crystalline sucrose was linked to a dissolution process of the sugar in the available water amount. Melting of the excipients did not arise, resulting in a plasticisation extrusion process. Maximally 67% of the flavour was retained (corresponding to a 4.1% product flavour load). The flavour loss correlated with insufficient mixing during the process and flavour evaporation after extrusion. Based on these results, recommendations for an improved encapsulation process are given. PMID:26052721

  13. Applications of polymer extrusion technology to coal processing

    NASA Technical Reports Server (NTRS)

    Lewis, D. W.

    1981-01-01

    Upon heating, many of the middle-aged bituminous coals exhibit a plasticity very similar to polyethylene for a few minutes. Plastic coal can be extruded, pelletized or molded using common plastics technology and equipment. Investigations concerning the plastic state of coals are conducted with the objective to develop techniques which will make useful commercial applications of this property possible. Experiments which show the characteristics of plastic-state coal are discussed, and problems related to a continuous extrusion of coal are considered. Probably the most significant difference between the continuous extrusion of coal and the extrusion of a thermoplastic polymer is that volatiles are continuously being released from the coal. Attention is given to aspects of dragflow, solids feeding, and melt pumping. Application potentials for plastic coal extrusion might be related to coal gasification, direct liquefaction, and coal combustion.

  14. Initiator Effects in Reactive Extrusion of Starch Graft Copolymers

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch with water-soluble polymers such as polyacrylamide have potential applications including hydrogels, superabsorbents, and thickening agents. Reactive extrusion is a rapid, continuous method for production of starch graft copolymers with high reaction and grafting efficienc...

  15. Aluminum and Young Artists.

    ERIC Educational Resources Information Center

    Anderson, Thomas

    1980-01-01

    The author suggests a variety of ways in which aluminum and aluminum foil can be used in elementary and junior high art classes: relief drawing and rubbing; printing; repousse; sculpture; mobiles; foil sculpture; and three dimensional design. Sources of aluminum supplies are suggested. (SJL)

  16. Extrusion-formed uranium-2.4 wt. % article with decreased linear thermal expansion and method for making the same

    DOEpatents

    Anderson, Robert C.; Jones, Jack M.; Kollie, Thomas G.

    1982-01-01

    The present invention is directed to the fabrication of an article of uranium-2.4 wt. % niobium alloy in which the linear thermal expansion in the direction transverse to the extrusion direction is less than about 0.98% between 22.degree. C. and 600.degree. C. which corresponds to a value greater than the 1.04% provided by previous extrusion operations over the same temperature range. The article with the improved thermal expansion possesses a yield strength at 0.2% offset of at least 400 MPa, an ultimate tensile strength of 1050 MPa, a compressive yield strength of at least 0.2% offset of at least 675 MPa, and an elongation of at least 25% over 25.4 mm/sec. To provide this article with the improved thermal expansion, the uranium alloy billet is heated to 630.degree. C. and extruded in the alpha phase through a die with a reduction ratio of at least 8.4:1 at a ram speed no greater than 6.8 mm/sec. These critical extrusion parameters provide the article with the desired decrease in the linear thermal expansion while maintaining the selected mechanical properties without encountering crystal disruption in the article.

  17. Die zwei Kulturen

    NASA Astrophysics Data System (ADS)

    Ankolekar, Anupriya; Krötzsch, Markus; Tran, Than; Vrandecic, Denny

    Oft werden zwei mögliche Entwicklungen des Webs diskutiert - das Web 2.0 und das Semantic Web. Wenn wir diese zwei Visionen für das zukünftige Web unter die Lupe nehmen, dann lässt sich feststellen, dass sich die Ideen in ihrem Kern und ihren Technologien gegenseitig ergänzen. Dementsprechend können und sollen beide Visionen von den Erfahrungen und Stärken der anderen profitieren. Wir glauben daran, dass zukünftige Webanwendungen den Web 2.0-Fokus auf Community und Benutzerfreundlichkeit beibehalten und, darüber hinaus, auch von Technologien des Semantic Web zur Vereinfachung der mashupähnlichen Datenintegration profitieren werden. Auf Basis eines Semantic Blog-Szenarios werden wir hier die Vorteile einer möglichen Kombination von Semantic Web und Web 2.0 illustrieren, die zeitnah realisiert werden kann. Wir werden auch auf technische Probleme eingehen, die bei der Erweiterung dieses Szenarios entstehen. Wir stellen dar, wie aktuelle Entwicklungen in der Semantic Web Forschung diese Probleme angehen können, und setzen zugleich auch Schwerpunkte für die zukünftige Forschung, die in diesem Zusammenhang relevant sind.

  18. Making Ceramic/Polymer Parts By Extrusion Stereolithography

    NASA Technical Reports Server (NTRS)

    Stuffle, Kevin; Mulligan, A.; Creegan, P.; Boulton, J. M.; Lombardi, J. L.; Calvert, P. D.

    1996-01-01

    Extrusion stereolithography developmental method of computer-controlled manufacturing of objects out of ceramic/polymer composite materials. Computer-aided design/computer-aided manufacturing (CAD/CAM) software used to create image of desired part and translate image into motion commands for combination of mechanisms moving resin dispenser. Extrusion performed in coordination with motion of dispenser so buildup of extruded material takes on size and shape of desired part. Part thermally cured after deposition.

  19. Atraumatic surgical extrusion to improve tooth restorability: A clinical report.

    PubMed

    Kelly, Robert D; Addison, Owen; Tomson, Phillip L; Krastl, Gabriel; Dietrich, Thomas

    2016-06-01

    This clinical report describes the use of an "atraumatic" vertical extraction system to facilitate the restorative treatment of a tooth that would otherwise be considered unrestorable because of subgingival caries. Minimally invasive surgical root extrusion was undertaken using the Benex extraction system, which can provide controlled tooth extrusion with minimal deformation of the bone socket. A carious endodontically treated mandibular premolar was extruded to provide routine restorative treatment and endodontic retreatment. PMID:26803176

  20. A study of erosion in die casting dies by a multiple pin accelerated erosion test

    NASA Astrophysics Data System (ADS)

    Shivpuri, R.; Yu, M.; Venkatesan, K.; Chu, Y.-L.

    1995-04-01

    An accelerated erosion test was developed to evaluate the erosion resistance of die materials and coatings for die casting application. An acceleration in wear was achieved by selecting pyramid-shaped core pins, hypereutectic aluminum silicon casting alloy, high melt temperatures and high gate velocities. Multiple pin design was selected to enable multiple test sites for comparative evaluation. Apilot run was conducted on a 300 ton commercial die casting machine at various sites (pins) to verify the thermal and flow similarities. Subsequently, campaigns were run on two different 300 ton commercial die casting machines to evaluate H13 die material and different coatings for erosive resistance. Coatings and surface treatments evaluated included surface micropeening, titanium nitride, boron carbide, vanadium carbide, and metallic coatings—tungsten, molybdenum, and platinum. Recent campaigns with different melt temperatures have indicated a possible link between soldering phenomena and erosive wear. This paper presents the details of the test set up and the results of the pilot and evaluation tests.

  1. Brittle thermoelectric semiconductors extrusion under high hydrostatic pressure

    SciTech Connect

    Sidorenko, N.A.

    1994-08-10

    Origins of strength increase of brittle materials like thermoelectric (TE) semiconductors during plastic deformation under high external pressure are analyzed. TE material stressed state in the process of extrusion is reviewed. Plastic deformation of monocrystalline TE material billet produced by extrusion under sufficiently high external hydrostatic pressure is more uniform than under ordinary ambient pressure and can lead to crack free extruded TE material structure, crystallographic symmetry of which coincides with original billet one. Experimental device realized the scheme of extrusion under high hydrostatic pressure is described. Here extrusion are carrying out in compressed liquid medium. The developed device ensures the value of hydrostatic pressure up to 2 GPa and extrusion temperature interval 300--600 K. Properties of extruded Bi-Sb and Bi-Sb-Te single crystals are also reviewed. Possible application of presented method of extrusion under high hydrostatic pressure to form TE branches with highly accurate cross section for miniature TE coolers or generators is discussed. {copyright} {ital 1995} {ital American} {ital Institute} {ital of} {ital Physics}.

  2. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    SciTech Connect

    Dai, Qiang; Kelly, Jarod C.; Burnham, Andrew; Elgowainy, Amgad

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  3. Mitotic chromosome compaction via active loop extrusion

    NASA Astrophysics Data System (ADS)

    Goloborodko, Anton; Imakaev, Maxim; Marko, John; Mirny, Leonid; MIT-Northwestern Team

    During cell division, two copies of each chromosome are segregated from each other and compacted more than hundred-fold into the canonical X-shaped structures. According to earlier microscopic observations and the recent Hi-C study, chromosomes are compacted into arrays of consecutive loops of ~100 kilobases. Mechanisms that lead to formation of such loop arrays are largely unknown. Here we propose that, during cell division, chromosomes can be compacted by enzymes that extrude loops on chromatin fibers. First, we use computer simulations and analytical modeling to show that a system of loop-extruding enzymes on a chromatin fiber self-organizes into an array of consecutive dynamic loops. Second, we model the process of loop extrusion in 3D and show that, coupled with the topo II strand-passing activity, it leads to robust compaction and segregation of sister chromatids. This mechanism of chromosomal condensation and segregation does not require additional proteins or specific DNA markup and is robust against variations in the number and properties of such loop extruding enzymes. Work at NU was supported by the NSF through Grants DMR-1206868 and MCB-1022117, and by the NIH through Grants GM105847 and CA193419. Work at MIT was supported by the NIH through Grants GM114190 R01HG003143.

  4. Chromosome Compaction by Active Loop Extrusion.

    PubMed

    Goloborodko, Anton; Marko, John F; Mirny, Leonid A

    2016-05-24

    During cell division, chromosomes are compacted in length by more than a 100-fold. A wide range of experiments demonstrated that in their compacted state, mammalian chromosomes form arrays of closely stacked consecutive ∼100 kb loops. The mechanism underlying the active process of chromosome compaction into a stack of loops is unknown. Here we test the hypothesis that chromosomes are compacted by enzymatic machines that actively extrude chromatin loops. When such loop-extruding factors (LEF) bind to chromosomes, they progressively bridge sites that are further away along the chromosome, thus extruding a loop. We demonstrate that collective action of LEFs leads to formation of a dynamic array of consecutive loops. Simulations and an analytically solved model identify two distinct steady states: a sparse state, where loops are highly dynamic but provide little compaction; and a dense state, where there are more stable loops and dramatic chromosome compaction. We find that human chromosomes operate at the border of the dense steady state. Our analysis also shows how the macroscopic characteristics of the loop array are determined by the microscopic properties of LEFs and their abundance. When the number of LEFs are used that match experimentally based estimates, the model can quantitatively reproduce the average loop length, the degree of compaction, and the general loop-array morphology of compact human chromosomes. Our study demonstrates that efficient chromosome compaction can be achieved solely by an active loop-extrusion process. PMID:27224481

  5. Orthodontic extrusion of horizontally impacted mandibular molars

    PubMed Central

    Ma, Zhigui; Yang, Chi; Zhang, Shanyong; Xie, Qianyang; Shen, Yuqing; Shen, Pei

    2014-01-01

    Objective: To introduce and evaluate a novel approach in treating horizontally impacted mandibular second and third molars. Materials and methods: An orthodontic technique was applied for treatment of horizontally impacted mandibular second and third molars, which included a push-type spring for rotation first, and then a cantilever for extrusion. There were 8 mandibular third molars (M3s) and 2 second molars (M2s) in this study. Tooth mobility, extraction time, the inclination and parallelism of the impacted tooth, alveolar bone height of the adjacent tooth, and the relationship of impacted M3 and the inferior alveolar nerve (IAN) were evaluated. Results: Two horizontally impacted M2s could be upright in the arch and good occlusal relationships were obtained after treatment. All impacted M3s were successfully separated from the IAN, without any neurologic consequences. The average extraction time was 5 minutes. There was a significant change in the inclination and parallelism of the impacted tooth after treatment. A new bone apposition with the average height of 3.2 mm was noted distal to the adjacent tooth. Conclusions: This two-step orthodontic technique as presented here may be a safe and feasible alternative in management of severely horizontally impacted mandibular molars, which achieves a successful separation of M3s from the IAN and an excellent position for M2s. PMID:25419364

  6. Outgassing measurement of the aluminum alloy UHV chamber

    NASA Technical Reports Server (NTRS)

    Miyamoto, M.; Itoh, T.; Komaki, S.; Narushima, K.; Ishimaru, H.

    1986-01-01

    A large vacuum chamber (580 mm diameter) was fabricated from an aluminum alloy surface treated by a special process normally used on small chambers. The chamber was tested unbaked and baked at various temperatures, pressures, and holding periods. The chamber was filled with N2 gas, and the outgassing rate was measured after one hour. Then the ultimate pressure was measured. Outgassing rates for baked and unbaked groups were compared. It is concluded that the same surface treatment technique can be used on both large and small chambers produced by the same special extrusion process.

  7. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  8. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  9. Die Zeitung der Zukunft

    NASA Astrophysics Data System (ADS)

    Wieser, Christoph; Schaffert, Sebastian

    Schon lange wird spekuliert, wie wir in Zukunft Zeitung lesen werden. Werden wir am Frühstückstisch wie gewohnt in einer Zeitung aus Papier schmökern oder werden wir die Zeitung als biegsame Folie beschrieben mit elektronischer Tinte in Händen halten? Wird die Zeitung mit anderen Medien wie Radio und Fernsehen verschmelzen? Viele Varianten sind denkbar. Heute lässt sich schon ein Trend ablesen: Immer mehr Leser entdecken die Online-Zeitung als Informationsmedium, eine Voraussetzung für die Nutzung neuer Technologien in der Zeitung der Zukunft. In diesem Kapitel stellen wir Entwicklungsmöglichkeiten der Online-Zeitung dar, wie sie im Social Semantic Web möglich werden.

  10. When Somebody Dies

    MedlinePlus

    ... alguien muere All living things — including bugs and fish and people — die. It's difficult, even for grownups, ... kind of death for families and friends to deal with because it happens so fast. There is ...

  11. Interfacial Heat Transfer during Die Casting of an Al-Si-Cu Alloy

    NASA Astrophysics Data System (ADS)

    Hamasaiid, A.; Wang, G.; Davidson, C.; Dour, G.; Dargusch, M. S.

    2009-12-01

    The relationship between in-cavity pressure, heat flux, and heat-transfer coefficient during high-pressure die casting of an Al-9 pct Si-3 pct Cu alloy was investigated. Detailed measurements were performed using infrared probes and thermocouple arrays that accurately determine both casting and die surface temperatures during the pressure die casting of an aluminum A380 alloy. Concurrent in-cavity pressure measurements were also performed. These measurements enabled the correlation between in-cavity pressure and accurate heat-transfer coefficients in high-pressure die-casting operations.

  12. High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

    NASA Astrophysics Data System (ADS)

    Sce, Andrea; Caporale, Lorenzo

    2014-07-01

    Finding a good solution for thermal management problems is every day more complex. due to the power density and the required performances. When a solution suitable for high volumes is needed. die-casting and extrusion are the most convenient technologies. However designers have to face the well-known limitations for those processes. High Density Die Casting (HDDC) is a process under advanced development. in order to overcome the extrusion and traditional die casting limits by working with alloys having much better thermal performances than the traditional die-casting process. while keeping the advantages of a flexible 3D design and a low cost for high volumes. HDDC offers the opportunity to design combining different materials (aluminium and copper. aluminium and stainless steel) obtaining a structure with zero porosity and overcoming some of die-casting limits. as shown in this paper. A dedicated process involving embedded heat pipes is currently under development in order to offer the possibility to dramatically improve the heat spreading.

  13. Aluminum: Recycling of Aluminum Dross/Saltcake

    SciTech Connect

    Blazek, S.

    1999-01-29

    As this NICE3 publication details, the objective of this project is to commercialize the process technology to eliminate all landfill waste associated with black dross and saltcake generated from aluminum recycling in the United States.

  14. Aluminum powder metallurgy processing

    NASA Astrophysics Data System (ADS)

    Flumerfelt, Joel Fredrick

    In recent years, the aluminum powder industry has expanded into non-aerospace applications. However, the alumina and aluminum hydroxide in the surface oxide film on aluminum powder require high cost powder processing routes. A driving force for this research is to broaden the knowledge base about aluminum powder metallurgy to provide ideas for fabricating low cost aluminum powder components. The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization commercial inert gas atomization and gas atomization reaction synthesis (GARS). The commercial atomization methods are bench marks of current aluminum powder technology. The GARS process is a laboratory scale inert gas atomization facility. A benefit of using pure aluminum powders is an unambiguous interpretation of the results without considering the effects of alloy elements. A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a

  15. Mechanical Properties of Solid-State Recycled 4xxx Aluminum Alloy Chips

    NASA Astrophysics Data System (ADS)

    Tokarski, Tomasz

    2016-06-01

    The direct production of aluminum from bauxite ores is known to be a very energetic-intensive operation compared to other metallurgical processes. Due to energy issues and the rapid increase in aluminum demand, new kinds of aluminum production processes are required. Aluminum waste recycling, which has an advantage of lowering the cost of electric power consumption, is considered to be an alternative route for material manufacturing. In this work, the way of reusing aluminum EN-AC 44000 alloy scraps by hot extrusion was presented. Metal chips of different sizes and morphology were cold compacted into billet form and then hot extruded. Mechanical properties investigations combined with microstructure observations were performed. Mechanical anisotropy behavior of material was evaluated on the base of tensile test experiments performed on samples machined at 0°, 45°, and 90°, respectively, to the extrusion direction. It was found that the initial size of the chips has an influence on the mechanical properties of the received profiles. Samples produced from fine chips revealed higher tensile strength in comparison to larger chips, which can be attributed to a refined microstructure containing fine, hard Si particles and Fe-rich intermetallic phases. Finally, it was found that anisotropic behavior of chip-based profiles is similar to conventionally cast and extruded materials which prove good bonding quality between chips.

  16. 78 FR 67115 - Aluminum Extrusions From the People's Republic of China: Intent To Rescind 2012 Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-08

    ... Suspended Investigation; Opportunity To Request Administrative Review, 78 FR 25420, 25424 (May 1, 2013). \\2..., 78 FR 38924 (June 28, 2013) (Initiation Notice). \\4\\ See Letter from Hong Kong Gree regarding ``No... India: Rescission of Countervailing Duty Administrative Review, 77 FR 19634 (April 2, 2012); see...

  17. 77 FR 65671 - Aluminum Extrusions From the People's Republic of China: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-30

    ... FR 25679 (May 1, 2012). \\2\\ See Initiation of Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 77 FR 40565 (July 10, 2012) (Initiation). Between June and... Antidumping Duty Administrative Review, 74 FR 21781 (May 11, 2009). Assessment The Department will instruct...

  18. 75 FR 57441 - Aluminum Extrusions From the People's Republic of China: Alignment of Final Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-21

    ... Countervailing Duty Investigation, 75 FR 22114 (April 27, 2010) (Initiation), and accompanying Initiation... Investigation, 75 FR 22108 (April 27, 2010). The countervailing and antidumping duty investigations have the... Countervailing Duty Determination, 75 FR 54302 (September 7, 2010). \\1\\ Public and business proprietary...

  19. 78 FR 34649 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-10

    ..., 76 FR 30653 (May 26, 2011) (Order). \\3\\ See ``Decision Memorandum for Preliminary Results of the...) Zhejiang Xinlong Industry Co., Ltd...... 12.57 20.75 Zhongshan Gold Mountain Aluminium 12.57 20.75 Factory Ltd., Gold Mountain International Development, Limited (collectively, Zhongshan Gold Mountain)...

  20. 75 FR 69403 - Aluminum Extrusions From the People's Republic of China: Notice of Preliminary Determination of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-12

    ... FR 22109 (``Initiation Notice''). \\4\\ See Policy Bulletin 05.1: Separate-Rates Practice and... Antidumping Duty Investigations, 75 FR 51243 (August 19, 2010). Scope of the Investigation The merchandise..., 62 FR 27296, 27323 (May 19, 1997). \\8\\ See Notice of Initiation, 75 FR at 22110. On May 10,...

  1. 76 FR 30653 - Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-26

    ... From the People's Republic of China: Final Affirmative Countervailing Duty Determination, 76 FR 18521... Affirmative Countervailing Duty Determination, 75 FR 54302 (September 7, 2010) (Preliminary Determination). In...; telephone: 202/482-1009. Case History: On April 4, 2011, the Department published its final determination...

  2. 76 FR 323 - Aluminum Extrusions From the People's Republic of China: Notice of Amended Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-04

    ... Determination of Targeted Dumping, 75 FR 69403 (November 12, 2010) (``Preliminary Determination''). On November... Reviews and Partial Termination of Administrative Reviews, 61 FR 57391, 57392 (November 6, 1996), and... Results of Antidumping Duty Administrative Reviews and Termination in Part, 62 FR 11825 (March 13,...

  3. Aspects of aluminum toxicity

    SciTech Connect

    Hewitt, C.D.; Savory, J.; Wills, M.R. )

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  4. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  5. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  6. Illustration of cross flow of polystyrene melts through a coathanger die

    NASA Astrophysics Data System (ADS)

    Schöppner, V.; Henke, B.

    2015-05-01

    To design an optimal coathanger die with a uniform flow rate distribution and low pressure drop, it is essential to understand the flow conditions in the die. This is important because the quality of the product is influenced by the flow velocity and the flow rate distribution. In extrusion dies, cross flows also occur in addition to the main flow, which flow perpendicular to the main flow. This results in pressure gradients in the extrusion direction, which have an influence on flow distribution and pressure drop in the die. In recent decades, quantitative representation and analysis of physical flow processes have made considerable progress in predicting the weather, developing drive technologies and designing aircraft using simulation methods and lab trials. Using the flow-line method, the flow is analyzed in flat film extrusion dies with a rectangular cross-section, in particular cross flows. The simplest method to visualize the flow is based on the measurement of obstacle orientation in the flow field by adding individual particles. A near-surface flow field can be visualized by using wool or textile yarns. By sticking thin, frayed at the ends of strands of wool surface that is to be examined cross flows, near-wall profiles of the flow and vortex and separation regions can be visualized. A further possibility is to add glass fibers and analyze the fiber orientation by microscopy and x-ray analysis. In this paper the influence of process parameters (e.g. melt temperatures and throughput) on cross flow and fiber orientation is described.

  7. Issues with dying patients.

    PubMed

    Valent, P

    1978-04-22

    Doctors have the privilege of looking after patients from the moment of birth to the moment of death. Yet, the holistic approach to patients is interfered with by the doctor's role as a warrior against death, where death's everpresent claim on our lives, and its final victory, are ignored. This paper attempts to explore why doctors are in their current position, the mechanisms for ignoring death which are shared by doctors and patients, the nature of the fear of death, and practical implications for the treatment of dying patients. More and more patients die now in medical settings. It is incumbent on doctors to understand the dying process, if much unnecessary suffering is to be prevented. PMID:661717

  8. Sediment Core Extrusion Method at Millimeter Resolution Using a Calibrated, Threaded-rod.

    PubMed

    Schwing, Patrick T; Romero, Isabel C; Larson, Rebekka A; O'Malley, Bryan J; Fridrik, Erika E; Goddard, Ethan A; Brooks, Gregg R; Hastings, David W; Rosenheim, Brad E; Hollander, David J; Grant, Guy; Mulhollan, Jim

    2016-01-01

    Aquatic sediment core subsampling is commonly performed at cm or half-cm resolution. Depending on the sedimentation rate and depositional environment, this resolution provides records at the annual to decadal scale, at best. An extrusion method, using a calibrated, threaded-rod is presented here, which allows for millimeter-scale subsampling of aquatic sediment cores of varying diameters. Millimeter scale subsampling allows for sub-annual to monthly analysis of the sedimentary record, an order of magnitude higher than typical sampling schemes. The extruder consists of a 2 m aluminum frame and base, two core tube clamps, a threaded-rod, and a 1 m piston. The sediment core is placed above the piston and clamped to the frame. An acrylic sampling collar is affixed to the upper 5 cm of the core tube and provides a platform from which to extract sub-samples. The piston is rotated around the threaded-rod at calibrated intervals and gently pushes the sediment out the top of the core tube. The sediment is then isolated into the sampling collar and placed into an appropriate sampling vessel (e.g., jar or bag). This method also preserves the unconsolidated samples (i.e., high pore water content) at the surface, providing a consistent sampling volume. This mm scale extrusion method was applied to cores collected in the northern Gulf of Mexico following the Deepwater Horizon submarine oil release. Evidence suggests that it is necessary to sample at the mm scale to fully characterize events that occur on the monthly time-scale for continental slope sediments. PMID:27585268

  9. Experiences of the dying.

    PubMed

    Schoenbeck, Susan L

    2011-01-01

    It is often a mystery to us how we have come to know and believe in certain things. Beliefs are like guests who come up to a door. They come in only if the host opens it and invites them in. Otherwise they are turned away, unable to enter. LPNs/LVNs are invited to reflect on their experiences and expand their knowledge and beliefs. There is growing recognition that bedside talks of the dying, spirit travel and near-death events are real events for the people who experience them. LPNs/ LVNs are encouraged to expand their knowledge and beliefs about dying. PMID:23252027

  10. Assisted Dying in Canada.

    PubMed

    Schuklenk, Udo

    2014-01-01

    This paper makes an affirmative ethical case in favour of the decriminalization of assisted dying in Canada. It then proceeds to defending the affirmative case against various slippery-slope arguments that are typically deployed by opponents of assisted dying. Finally, a recent case of questionable professional conduct by anti-euthanasia campaigners cum academics is flagged as a warning to all of us not to permit the quality of the professional debate to deteriorate unacceptably, despite the personal emotional investments involved on all sides of the debate. PMID:26871530

  11. Diffusion between glass and metals for optical fiber preform extrusion

    NASA Astrophysics Data System (ADS)

    Yeo, Felicia Yan Xin; Zhang, Zhifeng; Kumar Chakkathara Janardhanan Nair, Dileep; Zhang, Yilei

    2015-07-01

    When silica is extruded, diffusion of metal atoms into silica results contamination to the silica being heated, and thus is a serious concern for the glass extrusion process, such as extrusion of glass fiber preform. This paper examines diffusion between fused silica and two high strength metals, the stainless steel SS410 and the superalloy Inconel 718, at 1000 °C and under the normal atmosphere condition by SEM and Electron Dispersion Spectrum. It is found that diffusion occurs between silica and SS410, and at the same time, SS410 is severely oxidized during diffusion experiment. On the contrary, the diffusion between Inconel 718 and silica is unnoticeable, suggesting excellent high temperature performance of Inconel 718 for glass extrusion.

  12. [Orthodontic extrusion preliminary to implantology in the -aesthetic zone].

    PubMed

    Oosterkamp, B C M; Polder, B J

    2015-11-01

    The replacement of a missing tooth in the aesthetic zone by a dental implant is, in many respects, a challenge. In order to restore and maintain bone and soft tissue, various procedures are used varying from the immediate placement of a front tooth implant with minimal tissue grafts to an extensive treatment programme with bone grafting, possibly in combination with connective tissue grafts. Another treatment option is orthodontic extrusion. This procedure makes it possible for bone and soft tissue to be created both horizontally and vertically, as a result of which loss of vertical binding can be compensated and the primary stability of the implant can be guaranteed. The procedure for orthodontic extrusion is described on the basis of a case study. In an interdisciplinary treatment plan, orthodontic extrusion is a viable treatment alternative, which can make the immediate placement of a dental implant in the frontal region possible. PMID:26568999

  13. Microfabrication of three-dimensional filters for liposome extrusion

    NASA Astrophysics Data System (ADS)

    Baldacchini, Tommaso; Nuñez, Vicente; LaFratta, Christopher N.; Grech, Joseph S.; Vullev, Valentine I.; Zadoyan, Ruben

    2015-03-01

    Liposomes play a relevant role in the biomedical field of drug delivery. The ability of these lipid vesicles to encapsulate and transport a variety of bioactive molecules has fostered their use in several therapeutic applications, from cancer treatments to the administration of drugs with antiviral activities. Size and uniformity are key parameters to take into consideration when preparing liposomes; these factors greatly influence their effectiveness in both in vitro and in vivo experiments. A popular technique employed to achieve the optimal liposome dimension (around 100 nm in diameter) and uniform size distribution is repetitive extrusion through a polycarbonate filter. We investigated two femtosecond laser direct writing techniques for the fabrication of three-dimensional filters within a microfluidics chip for liposomes extrusion. The miniaturization of the extrusion process in a microfluidic system is the first step toward a complete solution for lab-on-a-chip preparation of liposomes from vesicles self-assembly to optical characterization.

  14. Continuous extrusion of coal. [plastic fluidizing process

    NASA Technical Reports Server (NTRS)

    England, C.; Kushida, R.; Daksla, C.

    1978-01-01

    A feeding method for use with bituminous coals that exhibit plasticity at elevated temperatures is described and demonstrated on a small screw extruder previously used to extrude polyethylene. A metered feed of coal heated to a temperature just below that of incipient caking (approximately 450 C) is used. Modifications to the extruder consisting of ceramic band heaters, auxiliary cooling coils on the thrust bearing and special quick opening dies are detailed. Coals successfully extruded include high volatile A bituminous coals, high volatile B bituminous coals, a high volatile C bituminous coal and a coal with high ash content. The computer program, EXTRUD, used to simulate the extruder is described. Predicted power consumption exhibits 30% scatter, which is explained by the sensitivity of the coal friction coefficient to temperature profiles. Detailed analysis reveals some discrepancies in the program that need to be resolved.

  15. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  16. MTBE OXIDATION BY BIFUNCTIONAL ALUMINUM

    EPA Science Inventory

    Bifunctional aluminum, prepared by sulfating zero-valent aluminum with sulfuric acid, has a dual functionality of simultaneously decomposing both reductively- and oxidatively-degradable contaminants. In this work, the use of bifunctional aluminum for the degradation of methyl te...

  17. Studies on aluminum neurotoxicity

    SciTech Connect

    Cho, S.

    1988-01-01

    This work reports the inhibitory effects of aluminum on glucose-6-phosphate dehydrogenase (G6PD) from yeast and brains. The aluminum contents and several enzyme activities in aluminum-fed rat brain homogenates were compared with those in age-matched control groups. The concentration of aluminum in the homogenates of the aluminum-fed groups were twice of that of the controls. Acetylcholinesterase activities were the same as in both groups but hexokinase and G6PD activities in the aluminum-fed group were about 73% and 70% of the control, respectively. Further studies on the inhibitory effects of aluminum on G6PD were performed with the enzymes purified from human and pig brains. Two forms of G6PD isozymes were purified from human and pig brain by ammonium sulfate fractionation, hydroxylapatite chromatography, affinity chromatography with NADP-agarose and Blue-Sepharose CL-6B, and gel filtration with Sephadex S-300. The two forms of isozymes (isozyme I and II), purified to be homogeneous, had a molecular weight of 220,000, and composed of 4 subunits of molecular weight of 57,000. HPLC peptide maps of tryptic digests and amino acid analyses of the isozymes showed extensive homologies between the isozymes. Interestingly, only the isozyme II in human and pig brain were active with 6-phosphogluconate as a substrate. No such an activity was found in isozyme I. Aluminum inactivated G6PD activity of the human and pig brain isozyme I and isozyme II without affecting the 6-phosphogluconate dehydrogenase activity of the isozyme II. Circular dichroism studies showed that the binding of aluminum to G6PD induced a decrease in {alpha}-helix and {beta}-sheet and a increase in random coil. Therefore it is suggested that inactivation of G6PD by aluminum is due to the conformational change induced by aluminum binding.

  18. Calcium-Dependent Mitochondrial Extrusion in Ciliated Protozoa

    PubMed Central

    Bisharyan, Yelena; Clark, Theodore G.

    2011-01-01

    Here we demonstrate that ciliated protozoa can jettison mitochondria as intact organelles, releasing their contents to the extracellular space either in a soluble form, or in association with membrane vesicles at the cell periphery. The response is triggered by lateral clustering of GPI-anchored surface antigens, or by heat shock. In the first instance, extrusion is accompanied by elevated levels of intracellular calcium and is inhibited by Verapamil and BAPTA-AM arguing strongly for the involvement of calcium in triggering the response. Cells survive mitochondrial discharge raising the interesting possibility that extrusion is an early evolutionary adaptation to cell stress. PMID:21856451

  19. Poetry and the Dying.

    ERIC Educational Resources Information Center

    Kramer, Aaron

    1992-01-01

    Demonstrates roles poetry can play as people confront the death of loved ones and their own dying. Gives examples of Heinrich Heine transforming his agony into art and, from the poetry of two college students, both in advanced stages of neurological disease, which was read aloud in class, teaching all present something about how to approach their…

  20. Tool & Die Technician.

    ERIC Educational Resources Information Center

    Ohio State Univ., Columbus. Center on Education and Training for Employment.

    This document contains 23 units to consider for use in a tech prep competency profile for the occupation of tool and die technician. All the units listed will not necessarily apply to every situation or tech prep consortium, nor will all the competencies within each unit be appropriate. Several units appear within each specific occupation and…

  1. When a Baby Dies.

    ERIC Educational Resources Information Center

    Church, Martha Jo; And Others

    Written especially for grieving mothers whose babies have died, this booklet offers an overview of stages and experiences through which bereaved parents commonly pass. Specifically, the text is intended to give comfort to bereaved parents, offer insight into the grieving process, and provide thoughts on leave-taking ceremonies. The first section…

  2. Aluminum: Reducing chloride emissions from aluminum production

    SciTech Connect

    Simon, P.

    1999-09-29

    Reynolds Metals Company (RMC), with assistance from a NICE{sup 3} grant, is developing for commercialization a closed-loop control process that greatly reduces chlorine emissions and increases plant efficiency while maintaining metal quality. The process still utilizes chlorine to remove impurities during aluminum processing, but is more effective than current methods. With the new technology chlorine in the stack is monitored and input chlorine is adjusted continuously. This optimization of chlorine use results in substantially less waste because less chlorine has to be bought or produced by aluminum manufacturers. This innovation is a significant improvement over conventional aluminum treatments, in which chlorine is injected in a more costly and wasteful manner. By the year 2010, the new technology has the potential to reduce the energy it takes to create chlorine by 8.4 billion Btu per year and to cut greenhouse gas emissions by 1,377 tons per year.

  3. Spray-formed tooling and aluminum strip

    SciTech Connect

    McHugh, K.M.

    1995-11-01

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. De Laval nozzles offer an alternative method to the more conventional spray nozzle designs. Two applications are described: high-volume production of aluminum alloy strip, and the production of specialized tooling, such as injection molds and dies, for rapid prototyping.

  4. A new technique for the strengthening of aluminum tungsten inert gas weld metals: using carbon nanotube/aluminum composite as a filler metal.

    PubMed

    Fattahi, M; Nabhani, N; Rashidkhani, E; Fattahi, Y; Akhavan, S; Arabian, N

    2013-01-01

    The effect of multi-walled carbon nanotube (MWCNT) on the mechanical properties of aluminum multipass weld metal prepared by the tungsten inert gas (TIG) welding process was investigated. High energy ball milling was used to disperse MWCNT in the aluminum powder. Carbon nanotube/aluminum composite filler metal was fabricated for the first time by hot extrusion of ball-milled powders. After welding, the tensile strength, microhardness and MWCNT distribution in the weld metal were investigated. The test results showed that the tensile strength and microhardness of weld metal was greatly increased when using the filler metal containing 1.5 wt.% MWCNT. Therefore, according to the results presented in this paper, it can be concluded that the filler metal containing MWCNT can serve as a super filler metal to improve the mechanical properties of TIG welds of Al and its alloys. PMID:23948441

  5. Increased body aluminum. An independent risk factor in patients undergoing long-term hemodialysis

    SciTech Connect

    Chazan, J.A.; Blonsky, S.L.; Abuelo, J.G.; Pezzullo, J.C.

    1988-08-01

    The clinical course and aluminum status of 38 patients who had been receiving dialysis for at least eight years and were still undergoing dialysis in 1985 were evaluated. Twenty-nine had evidence of increased aluminum burden, although only three had evidence of overt aluminum toxicity, and nine did not have evidence of increased aluminum burden. The patients in both the high- and low-aluminum group were similar with regard to age, the cause of their renal failure, presence of hypertension or coronary artery disease, previous parathyroidectomy, and a number of biochemical parameters, along with the amount of prescribed aluminum. All patients were followed up for the next two years or until they died. The amount of ingested aluminum was reduced, and in selected patients, treatment with intermittent infusions of deferoxamine mesylate was instituted. There were no deaths in the low-aluminum group, but ten of 29 died in the high-aluminum group: seven of vascular disease and three of infection. In addition, morbidity as defined by hospitalization for coronary or cerebral vascular disease or infection occurred in only two of the nine patients in the low-aluminum group and in 19 of the 29 patients in the high-aluminum group. These observations imply that the occurrence of increased body aluminum, as suggested by aluminum blood levels or by results of bone biopsies in some patients, has an adverse effect on morbidity and mortality and should be considered as a possible independent risk factor in patients who are receiving long-term hemodialysis.

  6. Navigating "Assisted Dying".

    PubMed

    Schipper, Harvey

    2016-02-01

    Carter is a bellwether decision, an adjudication on a narrow point of law whose implications are vast across society, and whose impact may not be realized for years. Coupled with Quebec's Act Respecting End-of-life Care it has sharply changed the legal landscape with respect to actively ending a person's life. "Medically assisted dying" will be permitted under circumstances, and through processes, which have yet to be operationally defined. This decision carries with it moral assumptions, which mean that it will be difficult to reach a unifying consensus. For some, the decision and Act reflect a modern acknowledgement of individual autonomy. For others, allowing such acts is morally unspeakable. Having opened the Pandora's Box, the question becomes one of navigating a tolerable societal path. I believe it is possible to achieve a workable solution based on the core principle that "medically assisted dying" should be a very rarely employed last option, subject to transparent ongoing review, specifically as to why it was deemed necessary. My analysis is based on 1. The societal conditions in which have fostered demand for "assisted dying", 2. Actions in other jurisdictions, 3. Carter and Quebec Bill 52, 4. Political considerations, 5. Current medical practice. Leading to a series of recommendations regarding. 1. Legislation and regulation, 2. The role of professional regulatory agencies, 3. Medical professions education and practice, 4. Public education, 5. Health care delivery and palliative care. Given the burden of public opinion, and the legal steps already taken, a process for assisted-dying is required. However, those legal and regulatory steps should only be considered a necessary and defensive first step in a two stage process. The larger goal, the second step, is to drive the improvement of care, and thus minimize assisted-dying. PMID:27169205

  7. Effects of processing parameters on the extrusion by continuous variable cross-section direct extrusion with 7A09 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Li, Feng; Wu, Hongbin; Qin, Minghan

    2016-02-01

    In order to study the effects of processing parameters on the continuous variable cross-section direct extrusion (CVCDE), taking 7A09 aluminium alloy for example, the extrusion speed and forming temperature and the friction factor as key processing parameters are applied to research by finite element (FE) simulation. The research result showed that the extrusion speed had a significant influence on the maximum temperature of the billet, at the same time, both decreasing the friction factor and increasing forming temperature within a certain range were beneficial to reduce extrusion load. Both forming temperature and the extrusion speed were inversely linked to extrusion load, but the friction factor was directly proportional to extrusion load. Forming temperature had a far more important influence on extrusion load by comparison: when forming temperature increased from 380∘ to 430∘C, the peak value of extrusion load decreased by 25.6% and the flow uniformity of extruded product got improved. The process window based on both the press limit and surface defects limit was established and the most reasonable forming temperature was 405∘C under this process condition, which provided theoretical basis for formulation process of 7A09 aluminium alloy on the CVCDE extrusion.

  8. Anodizing Aluminum with Frills.

    ERIC Educational Resources Information Center

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are also…

  9. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  10. Is the Aluminum Hypothesis Dead?

    PubMed Central

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  11. Factors Contributing to Pilot Valve Fuel Seal Extrusion in Orbiter PRCS Thrusters

    NASA Technical Reports Server (NTRS)

    Waller, J.M.; Saulsberry, R.L.; Albright, John D.

    2000-01-01

    Extrusion of the polytetrafluoroethylene (PTFE) pilot seal used in the monomethylhydrazine (fuel) valve of the Orbiter Primary Reaction Control System (PRCS) thrusters has been implicated in numerous on-orbit thruster failures and on-ground valve failures. Two extrusion mechanisms have been proposed, one or both may be occurring. The first mechanism is attributed to thermal expansion mismatch between adjacent PTFE and metal parts used in the fuel valve, and is referred to as thermal extrusion. The second mechanism is attributed to nitrogen tetroxide (oxidizer) leakage from the adjacent oxidizer valve on the same thruster during ground turnaround, and is referred to as oxidizer-induced extrusion. Model calculations of PTFE pilot seal in an exact pilot valve configuration show that extrusion can be caused by differential thermal expansion, without the intervening influence of oxidizer. Experimental data on semitrapped PTFE and TFM (modified PTFE) specimens simulating a fuel pilot valve configuration show that thermal extrusion 1) is incremental and irreversible, 2) increases with the size of the thermal excursion, 3) decreases with successive thermal cycling, and 4) is accompanied by gap formation. Both PTFE and TFM exhibit a higher affinity for oxidizer than fuel. The property changes associated with oxidizer uptake may explain why oxidizer seals do not exhibit extrusion. Impression replicas of fuel pilot seals removed from the Orbiter fleet show two types of extrusion: extrusion of the entire seal (loaded extrusion), or extrusion of non-sealing surface (unloaded extrusion). Both extrusion types may arise from differences in service history, rather than in failure mechanism. The plausibility oxidizer-induced extrusion was evaluated. Preliminary calculations suggest that enough energy, heat, or gas may be liberated under certain operational scenarios to cause catastrophic extrusion. However, given the lack of supporting data, conclusions implicating oxidizer leakage

  12. Aluminum-induced pulmonary fibrosis: do fibers play a role?

    PubMed

    Gilks, B; Churg, A

    1987-07-01

    A 50-yr-old man with a history of 19 yr of work in the aluminum smelting industry, including 14 years in the potrooms, was found to have diffuse interstitial fibrosis, slightly more severe in the upper zones. He died of respiratory insufficiency 5 yr after initial presentation. Analysis of lung by electron optical techniques revealed 15,000,000,000 nonfibrous particles and 1,300,000,000 fibrous particles of aluminum oxide/g dry lung, values representing approximately a 1,000-fold increase over background exposure. The nonfibrous particles had a geometric mean diameter of 0.4 mu, and the fibers had a geometric mean length of 1.0 mu, a width of 0.06 mu, and an aspect ratio of 16. X-ray diffraction demonstrated alpha but not gamma aluminum oxide. These studies indicate that previous suggestions relating aluminum-induced fibrosis to the presence of gamma aluminum oxide are not correct. Although pulmonary fibrosis in this case may be a response to a very high total aluminum particle burden, the presence of large numbers of fibers raises the possibility that fibers play a role in aluminum fibrosis. PMID:3605831

  13. Herausforderungen durch die deutsche Wiedervereinigung

    NASA Astrophysics Data System (ADS)

    Stäglin, Reiner

    Die Wiedervereinigung stellte auch die Statistik vor große Aufgaben. Die als Organ der staatlichen Planung staatsnah orientierte Statistik der DDR musste auf das zur Neutralität und wissenschaftlichen Unabhängigkeit verpflichtete System der Bundesrepublik umgestellt werden. Ebenso verlangten die Universitäten eine Neuorientierung. Die Deutsche Statistische Gesellschaft hat sich vor allem dreier Aufgaben mit großem Engagement, aber auch mit Bedachtsamkeit angenommen: Aufnahme und Integration der Statistiker aus den neuen Bundesländern in die Gesellschaft, Begleitung der Neuausrichtung des Faches Statistik an deren Hochschulen und Sicherung sowie Nutzung von Datenbeständen der ehemaligen DDR.

  14. Die Face Engineering based Springback Compensation Strategy and Implementation

    SciTech Connect

    Tang, Arthur; Lee Wing; He, Jeanne; Xu Jinbo; Liu Kesu; Chen Chinchun

    2005-08-05

    Springback or shape change has been one of the major challenges in sheet metal fabrication, particularly with increase application of high strength steel (HSS) and aluminum alloys in automotive stamping. Springback, an elastic material recovery after the unloading of stamping tools, causes variations and inconsistencies of final part dimensions. Minor or mild springback usually can be corrected in the re-strike process. Excessive springback must be corrected so the part will be produced within the given design tolerance and dimension. The commonly used Spring Forward approaches and shape compensations such as over-crown and over-bending are proven effective to alleviate excessive springback. To enhance these approaches, a new strategy of Die Face Engineering (DFE) based processing is proposed to quickly and easily to achieve the maximum allowable compensation using the under cut (or die lock) as the primary criteria. The implementation of the die face compensation through iterative FEA calculation, automatic surface mapping, projection and manual morphing are crucial to meet production environment requirements in terms of generating NC quality CAD surfaces of the compensated or morphed die face. In this paper, the strategy of the die face compensation with the consideration of the under cut criteria is presented. The implementation of various processes to enable user to perform the die face compensation task in a production environment is also discussed. Finally, two examples are shown to demonstrate the implementation of the proposed springback compensation scheme based on the combined CAE/CAD methodology.

  15. The aluminum smelting process.

    PubMed

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  16. Aluminum structural applications

    SciTech Connect

    Lucas, G.

    1996-05-01

    Extensive research by aluminum producers and automakers in the 1980s resulted in the development of technologies that enable building of aluminum cars that meet and exceed all the expectations of today`s drivers and passengers, yet weigh several hundred pounds less than their steel counterparts. The Acura NSX sports car, the Audi A8, and the Jaguar XJ220 have all been introduced. Ford has built 40 aluminum-intensive automobiles based on the Taurus/Sable for test purposes, and General Motors recently announced an aluminum-structured electric vehicle. The design flexibility that aluminum allows is shown by these examples. Each uses a somewhat different technology that is particularly suited to the vehicle and its market.

  17. The Aluminum Smelting Process

    PubMed Central

    2014-01-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  18. Modeling the Mechanical Performance of Die Casting Dies

    SciTech Connect

    R. Allen Miller

    2004-02-27

    The following report covers work performed at Ohio State on modeling the mechanical performance of dies. The focus of the project was development and particularly verification of finite element techniques used to model and predict displacements and stresses in die casting dies. The work entails a major case study performed with and industrial partner on a production die and laboratory experiments performed at Ohio State.

  19. Extrusion cooking with glucose supplementation reduced fumonisin concentrations and toxicity

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking involves forcing material through a heated barrel under high pressure using one (single-screw configuration) or two (twin-screw configuration) augers. We previously demonstrated (Bullerman et al., Journal of Agricultural and Food Chemistry 56:2400-2405, 2008; Voss et al., Journal o...

  20. PREPARATION OF STARCH-GRAFT-POLYACRYLAMIDE COPOLYMERS BY REACTIVE EXTRUSION

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch and polyacrylamide (PAAm) were prepared by reactive extrusion using a co-rotating twin screw extruder and ammonium persulfate initiator. Feed rates were 109 g/min to 325 g/min (all components) at a moisture content of 50%, with screw speeds in the range 100 rpm to 300 rpm...

  1. EXPOSURE TO CHEMICAL ADDITIVES FROM POLYVINYL CHLORIDE POLYMER EXTRUSION PROCESSING

    EPA Science Inventory

    This report presents a model to predict worker inhalation exposure due to off-gassing of additives during polyvinyl chloride (PVC) extrusion processing. ata on off-gassing of additives were reviewed in the literature, the off-gassing at normal PVC processing temperatures was stud...

  2. Load beam unit replaceable inserts for dry coal extrusion pumps

    DOEpatents

    Saunders, Timothy; Brady, John D.

    2012-11-13

    A track assembly for a particulate material extrusion pump according to an exemplary aspect of the present disclosure includes a link assembly with a roller bearing. An insert mounted to a load beam located such that the roller bearing contacts the insert.

  3. Track with overlapping links for dry coal extrusion pumps

    DOEpatents

    Saunders, Timothy; Brady, John D

    2014-01-21

    A chain for a particulate material extrusion pump includes a plurality of links, each of the plurality of links having a link body and a link ledge, wherein each link ledge of the plurality of links at least partially overlaps the link body of an adjacent one of the plurality of links.

  4. Reactive extrusion of zein with glyoxal and polyethylene maleic anhydride

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In order for zein, a potentially significant co-product of the bio-ethanol industry, to be used in new markets, improved zein based products are needed. These products need to be produced by the most economical means possible. In the traditional plastics industry, extrusion techniques are the most e...

  5. MODELING EXTRUSION PROCESSING OF AQUACULTURE FEED INCORPORATING DISTILLERS GRAINS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Three ingredient blends containing 20, 30, and 40% Distillers Dried Grains with Solubles (DDGS), with a net protein adjusted to 28% were prepared. Extrusion studies were conducted at 3 levels of moisture content, 3 levels of barrel temperature profile, and 5 levels of screw speed in a single screw e...

  6. Peritoneo-vulvar catheter extrusion after shunt operation.

    PubMed

    Nagulic, M; Djordjevic, M; Samardzic, M

    1996-04-01

    We report an unusual case of catheter extrusion through the external genitalia. between the labium majus and the labium minus, in a 6-month-old hydrocephalic baby. The event occurred 5 months after placement of a ventriculoperitoneal shunt. PMID:8739410

  7. PREPARATION OF STARCH-G-POLYACRYLAMIDE COPOLYMERS BY REACTIVE EXTRUSION

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Graft copolymers of starch and polyacrylamide were prepared by reactive extrusion using a co-rotating twin screw extruder and ammonium persulfate initiator. Feed rates were 109 g/min up to 325 g/min (all components) at a moisture content of 50 percent, with screw speeds in the range 100 rpm to 300 ...

  8. Heated die facilitates tungsten forming

    NASA Technical Reports Server (NTRS)

    Chattin, J. H.; Haystrick, J. E.; Laughlin, J. C.; Leidy, R. A.

    1966-01-01

    Tungsten forming in a press brake employs a bottom die assembly with a heating manifold between two water-cooled die sections. The manifold has hydrogen-oxygen burners spaced along its length for even heat during forming.

  9. Development and Demonstration of Adanced Tooling Alloys for Molds and Dies

    SciTech Connect

    Kevin M. McHugh; Enrique J. Lavernia

    2006-01-01

    This report summarizes research results in the project Development and Demonstration of Advanced Tooling Alloys for Molds and Dies. Molds, dies and related tooling are used to manufacture most of the plastic and metal products we use every day. Conventional fabrication of molds and dies involves a multiplicity of machining, benching and heat treatment unit operations. This approach is very expensive and time consuming. Rapid Solidifcation Process (RSP) Tooling is a spray-forming technology tailored for producing molds and dies. The appraoch combines rapid solidifcation processing and net-shape materials processing in a single step. An atomized spray of a tool-forming alloy, typically a tool steel, is deposited onto an easy-to-form tool pattern to replicate the pattern's shape and surface features. By so doing, the approach eliminates many machining operations in conventional mold making, significantly reducing cost, lead time and energy. Moreover, rapid solidification creates unique microstructural features by suppressing carbide precipitation and growth, and creating metastable phases. This can result in unique material properties following heat treatment. Spray-formed and aged tool steel dies have exhibited extended life compared to conventional dies in many forming operations such as forging, extrusion and die casting. RSP Tooling technolocy was commercialized with the formation of RSP Tooling, LLC in Solon, Oh.

  10. Apical Extrusion of Debris and Irrigants Using Different Irrigation Needles.

    PubMed

    Silva, Paula Barcellos; Krolow, Angélica Mohnsam; Pilownic, Katerine Jahnecke; Casarin, Renata Picanço; Lima, Regina Karla Pontes; Leonardo, Renato de Toledo; Pappen, Fernanda Geraldo

    2016-04-01

    This study evaluated the influence of irrigation tip, root canal curvature and final apical diameter on periapical debris and irrigant extrusion during root canal instrumentation. After being classified as mildly or moderately curved, the mesiobuccal root canals of 90 human molars were instrumented. The teeth were allocated into three groups according to the used needle type: a flat open-end needle (Group 1), a side-vented needle (Group 2) or a double side-vented needle (Group 3). The amount of extruded material after instrumentation was calculated for each group. The differences in irrigant and debris extrusion between the experimental groups were analyzed with the Mann-Whitney U test. Irrigation tips and final instrument diameter differences were analyzed with the Kruskal-Wallis test. Multiple groups were compared using the Mann-Whitney U-test with a Bonferroni correction at α=0.05. The amount of extruded material from the double side-vented needle was significantly less than the open-ended flat needle (p=0.008), but there was no difference compared to the side-vented needle (p=0.929). The results showed no effect of root curvature and final apical diameter on the amount of irrigant and debris extrusion (p>0.05). The double side-vented needles generated the least material extrusion to the periapical tissues. Irrigation needle type had the greatest influence on periapical irrigant and debris extrusion and the double side-vented needles may be safely used during endodontic therapy. PMID:27058383

  11. Psychotherapy with Older Dying Persons.

    ERIC Educational Resources Information Center

    Dye, Carol J.

    Psychotherapy with older dying patients can lead to problems of countertransference for the clinician. Working with dying patients requires flexibility to adapt basic therapeutics to the institutional setting. Goals of psychotherapy must be reconceptualized for dying clients. The problems of countertransference arise because clinicians themselves…

  12. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    % in AM50 to over 9% in AZ91, more of the intermetallic Mg17Al12 is formed in the microstructure. For instance, for 15 increase in the aluminum content from AM50 to AM60, the volume fraction of eutectic present in the microstructure increases by 35%! Eventually, the brittle Mg17Al12 compound forms an interconnected network that reduces ductility and impact resistance. The lower aluminum in AM50 and AM60 are therefore a desirable feature in applications that call for higher impact resistance. Further improvement in impact resistance depends on the processing condition of the casting. Sound castings without porosity and impurities will have better mechanical properties. Since magnesium oxidizes readily, good melting and metal transfer practices are essential. The liquid metal has to be protected from oxidation at all times and entrainment of oxide films in the casting needs to be prevented. In this regard, there is evidence that us of vacuum to evacuate air from the die casting cavity can improve the quality of the castings. Fast cooling rates, leading to smaller grain size are beneficial and promote superior mechanical properties. Micro-segregation and banding are two additional defect types often encountered in magnesium alloys, in particular in AZ91D. While difficult to eliminate, segregation can be minimized by careful thermal management of the dies and the shot sleeve. A major source of segregation is the premature solidification in the shot sleeve. The primary solid dendrites are carried into the casting and form a heterogeneous structure. Furthermore, during the shot, segregation banding can occur. The remedies for this kind of defects include a hotter shot sleeve, use of insulating coatings on the shot sleeve and a short lag time between pouring into the shot sleeve and the shot.

  13. Effect Of Die Design On Strength And Deformability Of Hollow Extruded Profiles

    NASA Astrophysics Data System (ADS)

    Donati, L.; Tomesani, L.

    2007-04-01

    In this paper, the behaviour of two different die design concepts in the production of the same industrial profile is described by both experimental tests and numerical FEM analysis. The investigated parameter is the shape of the leg for the extrusion of an AA6060 round tube 80mm in diameter and 1mm in thickness. Press loads and profile temperatures were monitored during the production. The processes are simulated by means of Deform 3D fully coupled simulations. and the results compared with the experimental ones. The profile are characterized by means of tensile tests in order to evaluate strength and deformability of the joints, and the results are related to the welding parameters as they were obtained by FEM. Finally, the die stress is investigated in order to explain tool life behaviour of the dies as it was observed during their whole life.

  14. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  15. Study of extrusion behaviour and porridge making characteristics of wheat and guava blends.

    PubMed

    Gandhi, Neeraj; Singh, Baljit

    2015-05-01

    Extrusion cooking studies were carried out with a view to develop an instant porridge from wheat grits and guava pulp at different levels from 10 to 50 %. The mixtures were dried to bring down the moisture content to 12, 15 or 18 % and processed using twin screw extruder. The properties of extrudates (expansion ratio and density) and porridge (water absorption index, water solubility index and sensory quality) were studied. Increase in feed moisture content and guava pulp level resulted in the decrease in expansion ratio and increase in density of the extrudates. Water absorption index (WAI) increased and water solubility index (WSI) decreased with increase in feed moisture content. With increase in level of pulp, WAI decreased and WSI increased. Highly acceptable porridge was obtained at 15 % feed moisture content and 20 and 30 % guava pulp. To the samples with selected feed moisture and pulp levels, sugar was added at 20, 25 and 30 % levels to prepare the final product. Sugar level of 30 % was found out to be most acceptable. Fruit porridge stored in LDPE and aluminum laminate pouches at ambient temperature remained acceptable upto 6 months. PMID:25892805

  16. Solid explosive plane-wave lenses pressed-to-shape with dies

    SciTech Connect

    Olinger, B.

    2007-11-01

    Solid-explosive plane-wave lenses 1", 2" and 4¼" in diameter have been mass-produced from components pressed-to-shape with aluminum dies. The method used to calculate the contour between the solid plane-wave lens components pressed-to-shape with the dies is explained. The steps taken to press, machine, and assemble the lenses are described. The method of testing the lenses, the results of those tests, and the corrections to the dies are reviewed. The work on the ½", 8", and 12" diameter lenses is also discussed.

  17. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  18. Advances in aluminum anodizing

    NASA Technical Reports Server (NTRS)

    Dale, K. H.

    1969-01-01

    White anodize is applied to aluminum alloy surfaces by specific surface preparation, anodizing, pigmentation, and sealing techniques. The development techniques resulted in alloys, which are used in space vehicles, with good reflectance values and excellent corrosive resistance.

  19. Walnut Hulls Clean Aluminum

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1984-01-01

    Hulls inflict minimal substrate damage. Walnut hulls found to be best abrasive for cleaning aluminum surfaces prior to painting. Samples blasted with walnut hulls showed no compressive stress of surface.

  20. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  1. Development of an Innovative Laser-Assisted Coating Process for Extending Lifetime of Metal Casting Dies. Final Report

    SciTech Connect

    Madhav Rao Gonvindaraju

    1999-10-18

    Die casting dies used in the metal casting industry fail due to thermal fatigue cracking accompanied by the presence of residual tensile stresses, corrosion, erosion and wear of die surfaces. This phase 1 SBIR Final Report summarize Karta Technologies research involving the development of an innovative laser coating technology for metal casting dies. The process involves depositing complex protective coatings of nanocrystalline powders of TiC followed by a laser shot peening. The results indicate a significant improvement in corrosion and erosion resistance in molten aluminum for H13 die casting die steels. The laser-coated samples also showed improved surface finish, a homogeneous and uniform coating mircrostructure. The technology developed in this research can have a significant impact on the casting industry by saving the material costs involved in replacing dies, reducing downtime and improving the quality.

  2. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  3. Corrosion Protection of Aluminum

    DOEpatents

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  4. Light weight aluminum optics

    NASA Astrophysics Data System (ADS)

    Catura, R. C.; Vieira, J. R.

    1985-09-01

    Light weight mirror blanks were fabricated by dip-brazing a core of low mass aluminum foam material to thin face sheets of solid aluminum. The blanks weigh 40% of an equivalent size solid mirror and were diamond turned to provide reflective surfaces. Optical interferometry was used to assess their dimensional stability over 7 months. No changes in flatness are observed (to the sensitivity of the measurements of a half wavelength of red light).

  5. Process design and control of a twin screw hot melt extrusion for continuous pharmaceutical tamper-resistant tablet production.

    PubMed

    Baronsky-Probst, J; Möltgen, C-V; Kessler, W; Kessler, R W

    2016-05-25

    Hot melt extrusion (HME) is a well-known process within the plastic and food industries that has been utilized for the past several decades and is increasingly accepted by the pharmaceutical industry for continuous manufacturing. For tamper-resistant formulations of e.g. opioids, HME is the most efficient production technique. The focus of this study is thus to evaluate the manufacturability of the HME process for tamper-resistant formulations. Parameters such as the specific mechanical energy (SME), as well as the melt pressure and its standard deviation, are important and will be discussed in this study. In the first step, the existing process data are analyzed by means of multivariate data analysis. Key critical process parameters such as feed rate, screw speed, and the concentration of the API in the polymers are identified, and critical quality parameters of the tablet are defined. In the second step, a relationship between the critical material, product and process quality attributes are established by means of Design of Experiments (DoEs). The resulting SME and the temperature at the die are essential data points needed to indirectly qualify the degradation of the API, which should be minimal. NIR-spectroscopy is used to monitor the material during the extrusion process. In contrast to most applications in which the probe is directly integrated into the die, the optical sensor is integrated into the cooling line of the strands. This saves costs in the probe design and maintenance and increases the robustness of the chemometric models. Finally, a process measurement system is installed to monitor and control all of the critical attributes in real-time by means of first principles, DoE models, soft sensor models, and spectroscopic information. Overall, the process is very robust as long as the screw speed is kept low. PMID:26386253

  6. Extrusion foaming of thermoplastic cellulose acetate from renewable resources using a two-component physical blowing agent system

    NASA Astrophysics Data System (ADS)

    Hopmann, Ch.; Windeck, C.; Hendriks, S.; Zepnik, S.; Wodke, T.

    2014-05-01

    Thermoplastic cellulose acetate (CA) is a bio-based polymer with optical, mechanical and thermal properties comparable to those of polystyrene (PS). The substitution of the predominant petrol-based PS in applications like foamed food trays can lead to a more sustainable economic practice. However, CA is also suitable for more durable applications as the biodegradability rate can be controlled by adjusting the degree of substitutions. The extrusion foaming of CA still has to overcome certain challenges. CA is highly hydrophilic and can suffer from hydrolytic degradation if not dried properly. Therefore, the influence of residual moisture on the melt viscosity is rather high. Beyond, the surface quality of foam CA sheets is below those of PS due to the particular foaming behaviour. This paper presents results of a recent study on extrusion foamed CA, using a two-component physical blowing agent system compromising HFO 1234ze as blowing agent and organic solvents as co-propellant. Samples with different co-propellants are processed on a laboratory single screw extruder at IKV. Morphology and surface topography are investigated with respect to the blowing agent composition and the die pressure. In addition, relationships between foam density, foam morphology and the propellants are analysed. The choice of the co-propellant has a significant influence on melt-strength, foaming behaviour and the possible blow-up ratio of the sheet. Furthermore, a positive influence of the co-propellant on the surface quality can be observed. In addition, the focus is laid on the effect of external contact cooling of the foamed sheets after the die exit.

  7. Extrusion-formed uranium-2. 4 wt % article with decreased linear thermal expansion and method for making the same. [Patent application

    DOEpatents

    Anderson, R.C.; Jones, J.M.; Kollie, T.G.

    1982-05-24

    The present invention is directed to the fabrication of an article of uranium-2.4 wt % niobium alloy in which the linear thermal expansion in the direction transverse to the extrusion direction is less than about 0.98% between 22 and 600/sup 0/C which corresponds to a value greater than the 1.04% provided by previous extrusion operations over the same temperature range. The article with the improved thermal expansion possesses a yield strength at 0.2% offset of at least 400 MPa, an ultimate tensile strength of 1050 MPa, a compressive yield strength of at least 0.2% offset of at least 675 MPa, and an elongation of at least 25% over 25.4 mm/s. To provide this article with the improved thermal expansion, the uranium alloy billet is heated to 630/sup 0/C and extruded in the alpha phase through a die with a reduction ratio of at least 8.4:1 at a ram speed no greater than 6.8 mm/s. These critical extrusion parameters provide the article with a desired decrease in the linear thermal expansion while maintaining the selected mechanical properties without encountering crystal disruption in the article.

  8. Use of paprika oily extract as pre-extrusion colouring of rice extrudates: impact of processing and storage on colour stability.

    PubMed

    Gat, Yogesh; Ananthanarayan, Laxmi

    2016-06-01

    Suitability of paprika oily extract as a pre-extrusion colouring of rice extrudate was evaluated as a function of extrusion parameters viz. moisture content, screw speed and die temperature. Most acceptable coloured rice extrudates in terms of colour and overall acceptability was achieved with addition of 3 % paprika oily extract and which is extruded at fixed conditions of 25 % feed moisture, 120 °C barrel temperature and 100 rpm screw speed. During extrusion, retention of red colour of paprika oily extract added rice extrudates increased with an increase in feed moisture and screw speed while decreased with an increase in barrel temperature. Present study was also undertaken to check effect of addition of butylated hydroxytoluene (BHT) on colour stability of coloured rice extrudates. Coloured rice extrudates were packed in polyethylene, metallised polyethylene and vacuum packaging material and subjected to storage studies for 90 days at 25 and 50 °C with 65 % relative humidity conditions. Retention of red colour (a*) of paprika oily extract added rice extrudates follows first order kinetics, showing a faster rate of degradation with half-life of 48 days when packed in metalized polyethylene and stored at higher temperature conditions. PMID:27478245

  9. Exposure to chemical additives from polyvinyl chloride polymer extrusion processing

    SciTech Connect

    Lamb, C.S.

    1989-12-01

    The report presents a model to predict worker inhalation exposure due to off-gassing of additives during polyvinyl chloride (PVC) extrusion processing. Data on off-gassing of additives were reviewed in the literature, the off-gassing at normal PVC processing temperatures was studied in the laboratory, process variables were estimated from an equipment manufacturer survey, and worker-activities and possible exposure sources were observed in an industrial survey. The purpose of the study was to develop a theoretical model to predict worker inhalation exposure to additives used during PVC extrusion processing. A model to estimate the generation rate of the additive from the polymer extrudate was derived from the mass transport equations governing diffusion. The mass flow rate, initial additive volatile weight fraction, off-gassing time, diffusivity, and slab thickness are required to determine the generation rate from the model.

  10. Extrusion process optimization for toughness in balloon films

    NASA Technical Reports Server (NTRS)

    Cantor, K. M.; Harrison, I. R.

    1993-01-01

    An experimental optimization process for blown film extrusion is described and examined in terms of the effects of the technique on the toughness of balloon films. The optimization technique by Cantor (1990) is employed which involves the identification of key process variables including screw speed, nip speed, bubble diameter, and frost-line height for analysis to optimize the merit function. The procedure is employed in the extrusion of a low-density polyethylene polymer, and the resulting optimized materials are toughness- and puncture-tested. Balloon toughness is optimized in the analytical relationship, and the process parameters are modified to attain optimal toughness. The film produced is shown to have an average toughness of 24.5 MPa which is a good value for this key property of balloon materials for high-altitude flights.

  11. Compaction and segregation of sister chromatids via active loop extrusion

    PubMed Central

    Goloborodko, Anton; Imakaev, Maxim V; Marko, John F; Mirny, Leonid

    2016-01-01

    The mechanism by which chromatids and chromosomes are segregated during mitosis and meiosis is a major puzzle of biology and biophysics. Using polymer simulations of chromosome dynamics, we show that a single mechanism of loop extrusion by condensins can robustly compact, segregate and disentangle chromosomes, arriving at individualized chromatids with morphology observed in vivo. Our model resolves the paradox of topological simplification concomitant with chromosome 'condensation', and explains how enzymes a few nanometers in size are able to control chromosome geometry and topology at micron length scales. We suggest that loop extrusion is a universal mechanism of genome folding that mediates functional interactions during interphase and compacts chromosomes during mitosis. DOI: http://dx.doi.org/10.7554/eLife.14864.001 PMID:27192037

  12. Deuterium fiber extrusion and handling system for neutron production experiment

    NASA Astrophysics Data System (ADS)

    Ruden, Edward L.; Gale, Donald G.; Rahman, Hafiz U.

    2001-10-01

    A frozen D2 fiber fragment extrusion and handling system has been developed at AFRL to provide a central target for a wire array implosion on SNL's Z machine. The system, though, can be modified for use in Magnetized Target Fusion research. As presently configured, it extrudes a 0.5 mm diameter fiber, cuts the fiber to a length of 7 cm, and drops the fiber fragment into an LN2 refrigerated support structure where the fiber remains intact for about 7 minutes. A heavy hydraulically actuated blast shutter protects the extrusion system after the fragment is dropped. Design and performance information, including detailed images of the fiber during the various phases of operation, will be provided.

  13. Accurate defect die placement and nuisance defect reduction for reticle die-to-die inspections

    NASA Astrophysics Data System (ADS)

    Wen, Vincent; Huang, L. R.; Lin, C. J.; Tseng, Y. N.; Huang, W. H.; Tuo, Laurent C.; Wylie, Mark; Chen, Ellison; Wang, Elvik; Glasser, Joshua; Kelkar, Amrish; Wu, David

    2015-10-01

    Die-to-die reticle inspections are among the simplest and most sensitive reticle inspections because of the use of an identical-design neighboring-die for the reference image. However, this inspection mode can have two key disadvantages: (1) The location of the defect is indeterminate because it is unclear to the inspector whether the test or reference image is defective; and (2) nuisance and false defects from mask manufacturing noise and tool optical variation can limit the usable sensitivity. The use of a new sequencing approach for a die-to-die inspection can resolve these issues without any additional scan time, without sacrifice in sensitivity requirement, and with a manageable increase in computation load. In this paper we explore another approach for die-to-die inspections using a new method of defect processing and sequencing. Utilizing die-to-die double arbitration during defect detection has been proven through extensive testing to generate accurate placement of the defect in the correct die to ensure efficient defect disposition at the AIMS step. The use of this method maintained the required inspection sensitivity for mask quality as verified with programmed-defectmask qualification and then further validated with production masks comparing the current inspection approach to the new method. Furthermore, this approach can significantly reduce the total number of defects that need to be reviewed by essentially eliminating the nuisance and false defects that can result from a die-to-die inspection. This "double-win" will significantly reduce the effort in classifying a die-to-die inspection result and will lead to improved cycle times.

  14. Hot-melt extrusion of sugar-starch-pellets.

    PubMed

    Yeung, Chi-Wah; Rein, Hubert

    2015-09-30

    Sugar-starch-pellets (syn. sugar spheres) are usually manufactured through fluidized bed granulation or wet extrusion techniques. This paper introduces hot-melt extrusion (HME) as an alternative method to manufacture sugar-starch-pellets. A twin-screw extruder coupled with a Leistritz Micro Pelletizer (LMP) cutting machine was utilized for the extrusion of different types (normal-, waxy-, and high-amlyose) of corn starch, blended with varying amounts of sucrose. Pellets were characterized for their physicochemical properties including crystallinity, particle size distribution, tensile strength, and swelling expansion. Furthermore, the influence of sugar content and humidity on the product was investigated. Both sucrose and water lowered the Tg of the starch system allowing a convenient extrusion process. Mechanical strength and swelling behavior could be associated with varying amylose and amylopectin. X-ray powder diffractometric (XRPD) peaks of increasing sucrose contents appeared above 30%. This signified the oversaturation of the extruded starch matrix system with sucrose. Otherwise, had the dissolved sucrose been embedded into the molten starch matrix, no crystalline peak could have been recognized. The replacement of starch with sucrose reduced the starch pellets' swelling effect, which resulted in less sectional expansion (SEI) and changed the surface appearance. Further, a nearly equal tensile strength could be detected for sugar spheres with more than 40% sucrose. This observation stands in good relation with the analyzed values of the commercial pellets. Both techniques (fluidized bed and HME) allowed a high yield of spherical pellets (less friability) for further layering processes. Thermal influence on the sugar-starch system is still an obstacle to be controlled. PMID:26248144

  15. A novel floating controlled release drug delivery system prepared by hot-melt extrusion.

    PubMed

    Vo, Anh Q; Feng, Xin; Morott, Joseph T; Pimparade, Manjeet B; Tiwari, Roshan V; Zhang, Feng; Repka, Michael A

    2016-01-01

    Floating dosage forms are an important formulation strategy for drugs with a narrow absorption window and low intestinal solubility, and for localized gastric treatment. Novel floating pellets were prepared using the hot-melt extrusion (HME) technology. Uniformly foamed strands were created by liquid injection pumping and screw configuration modification. The ammonio methacrylate copolymer (Eudragit® RSPO) foaming structure was formed by a liquid-vapor phase transition inside the strand upon die exiting resulting from the sudden decrease in external pressure, vaporizing the liquid ethanol and vacating the extruded material. This generated uniform vacuous regions in the extrudate. The pellets' internal structure was investigated using scanning electron microscopy (SEM). The formulation constituents' and processing parameters' effects on the drug release profiles, floating force, and the pellets' micromeritic properties were evaluated by design of experiments: all formulations showed zero lag time and excellent floating strength, indicating immediate-floating pellet formation. The pellets' drug release profiles were controlled by multiple independent variables at different time points (⩽ 24 h). Drug loading significantly affected drug release within the first hour, the hydroxypropyl methylcellulose (HPMC) content thereafter. Understanding the variables' effects on the formulations allows for the tailoring of this delivery system to obtain various drug release profiles. PMID:26643801

  16. Formation of chromosomal domains in interphase by loop extrusion

    NASA Astrophysics Data System (ADS)

    Fudenberg, Geoffrey

    While genomes are often considered as one-dimensional sequences, interphase chromosomes are organized in three dimensions with an essential role for regulating gene expression. Recent studies have shown that Topologically Associating Domains (TADs) are fundamental structural and functional building blocks of human interphase chromosomes. Despite observations that architectural proteins, including CTCF, demarcate and maintain the borders of TADs, the mechanisms underlying TAD formation remain unknown. Here we propose that loop extrusion underlies the formation TADs. In this process, cis-acting loop-extruding factors, likely cohesins, form progressively larger loops, but stall at TAD boundaries due to interactions with boundary proteins, including CTCF. This process dynamically forms loops of various sizes within but not between TADs. Using polymer simulations, we find that loop extrusion can produce TADs as determined by our analyses of the highest-resolution experimental data. Moreover, we find that loop extrusion can explain many diverse experimental observations, including: the preferential orientation of CTCF motifs and enrichments of architectural proteins at TAD boundaries; TAD boundary deletion experiments; and experiments with knockdown or depletion of CTCF, cohesin, and cohesin-loading factors. Together, the emerging picture from our work is that TADs are formed by rapidly associating, growing, and dissociating loops, presenting a clear framework for understanding interphase chromosomal organization.

  17. The dynamics of extrusion tectonics: Insights from numerical modeling

    NASA Astrophysics Data System (ADS)

    Capitanio, Fabio A.

    2014-12-01

    To elucidate the dynamics of extrusion tectonics, I investigate the relation between subduction processes and intraplate deformation. Three-dimensional numerical models of subducting upper plate systems show that subduction of a heterogeneous buoyancy slab, that is, hosting continental and oceanic lithosphere, causes the retreat of the oceanic trench and the localization of deformation in the back arc. Similar trench evolution is found when the subducting slab partially detaches from the impinging continent; however, deformation in the upper plate interiors widens, with indentation, plastic yielding and rotation of a large block extruding laterally toward the retreating margin. Indentation stresses are consequence of the partial slab breakoff at depth and vanish when the detached slablet reaches the mantle transition zone, resulting in transient extrusion tectonics. The distance to which indentation deformation propagates depends on the ability of subducting lithosphere to propagate stress laterally and is linear with the lithospheric strength. While in the stretching back arc the plate deformation and the underlying mantle flow are coupled, they are uncoupled in the extrusion tectonics, where mostly stresses propagated through the margin drive rotations. The potential role of these diverse subduction processes in the eastern Mediterranean is discussed, suggesting that different mechanisms likely drive the tectonics of this area.

  18. Topological Optimization of Beam Cross Section by Employing Extrusion Constraint

    NASA Astrophysics Data System (ADS)

    Zuberi, Rehan H.; Zhengxing, Zuo; Kai, Long

    2010-05-01

    Optimal cross-section design of beams plays a characteristic role which signifies the rigidity of the member in bending, shear and torsion load conditions. Practically modern overhead crane girders, railway bridge girders or rail tracks etc. require constant cross-section along the axial direction. Conventional topological optimization modeling procedures in such cases prove inadequate for the reason that these procedures generate non-uniform topologies along the axis of the bending member. To examine optimal topology of those structural bending members which commonly possess constant cross-section along the axis the topology optimization with extrusion constraint is more appropriate. The extrusion constraint method suggests a fresh approach to investigate optimal topologies of beam cross-section under the influence of realistic loading condition across the section at the beginning of design cycle. Presented study is focused upon the influence of various configuration and location of the load and boundary conditions on the topology of the of the beam cross-section which was not possible prior to the materialization of the extrusion or stamping constraint method. Several realistic loads and boundary conditions have been applied on the 3D beam model and optimal cross-section topologies obtained have uniform compliance history and convergent solutions. The lowest compliance criteria have been suggested to choose topologies as furthers shape and size optimization candidates during beam design process.

  19. Recent Developments in Mechanochemical Materials Synthesis by Extrusion.

    PubMed

    Crawford, Deborah E; Casaban, José

    2016-07-01

    Mechanochemical synthesis, i.e., reactions conducted by grinding solid reactants together with no or minimal solvent, has been demonstrated as an excellent technique for the formation of both organic and inorganic compounds. Mechanochemistry is viewed as an alternative approach to chemical synthesis and is not always considered when developing manufacturing processes of fine chemicals. Here, recent advances are highlighted regarding mechanochemical synthesis, by utilizing a well-developed continuous technique - extrusion, and the advantages it offers to further support its use in the manufacturing of these chemicals. To put this work into context, it is shown how extrusion plays a vital role for manufacturing in the food, polymer, and pharmaceutical industries, and how the research carried out by these respective industrialists provides great insight and understanding of the technique, with the results being applicable in the chemical industry. The synthesis of metal-organic frameworks (MOFs) is highlighted herein as an excellent example showcasing the advantages that extrusion provides to the manufacture of these materials, one advantage being the exceptional space time yields (STYs) reported for these processes, at three orders of magnitude greater than conventional (solvothermal) synthesis. PMID:26932541

  20. Propulsion at low Reynolds number via beam extrusion

    NASA Astrophysics Data System (ADS)

    Gosselin, Frederick; Neetzow, Paul

    2014-03-01

    We present experimental and theoretical results on the extrusion of a slender beam in a viscous fluid. We are particularly interested in the force necessary to extrude the beam as it buckles with large amplitude due to viscous friction. The problem is inspired by the propulsion of Paramecium via trichocyst extrusion. Self-propulsion in micro-organisms is mostly achieved through the beating of flagella or cilia. However, to avoid a severe aggression, unicellular Paramecium has been observed to extrude trichocysts in the direction of the aggression to burst away. These trichocysts are rod-like organelles which, upon activation, grow to about 40 μm in length in 3 milliseconds before detaching from the animal. The drag force created by these extruding rods pushing against the viscous fluid generates thrust in the opposite direction. We developed an experimental setup to measure the force required to push a steel piano wire into an aquarium filled with corn syrup. This setup offers a near-zero Reynolds number, and allows studying deployments for a range of constant extrusion speeds. The experimental results are reproduced with a numerical model coupling a large amplitude Euler-Bernoulli beam theory with a fluid load model proportional to the local beam velocity. This study was funded in part by the The Natural Sciences and Engineering Research Council of Canada.

  1. How subaerial salt extrusions influence water quality in adjacent aquifers

    NASA Astrophysics Data System (ADS)

    Mehdizadeh, Razieh; Zarei, Mehdi; Raeisi, Ezzat

    2015-12-01

    Brines supplied from salt extrusions cause significant groundwater salinization in arid and semi-arid regions where salt rock is exposed to dissolution by episodic rainfalls. Here we focus on 62 of the 122 diapirs of Hormuz salt emergent in the southern Iran. To consider managing the degradation effect that salt extrusions have on the quality of adjoining aquifers, it is first necessary to understand how they influence adjacent water resources. We evaluate here the impacts that these diapirs have on adjacent aquifers based on investigating their geomorphologies, geologies, hydrologies and hydrogeologies. The results indicate that 28/62 (45%) of our sample of salt diapirs have no significant impact on the quality of groundwater in adjoining aquifers (namely Type N), while the remaining 34/62 (55%) degrade nearby groundwater quality. We offer simple conceptual models that account for how brines flowing from each of these types of salt extrusions contaminate adjacent aquifers. We identify three main mechanisms that lead to contamination: surface impact (Type A), subsurface intrusion (Type B) and indirect infiltration (Type C). A combination of all these mechanisms degrades the water quality in nearby aquifers in 19/62 (31%) of the salt diapirs studied. Having characterized the mechanism(s) by which each diapir affects the adjacent aquifer, we suggest a few possible remediation strategies to be considered. For instance, engineering the surface runoff of diapirs Types A and C into nearby evaporation basins would improve groundwater quality.

  2. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOEpatents

    Dusek, Joseph T.

    1993-01-01

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  3. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOEpatents

    Dusek, Joseph T.

    1993-10-05

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  4. Co-Extrusion Instabilities Modeled with a Single Fluid

    NASA Astrophysics Data System (ADS)

    Reis, T.; Sahin, M.; Wilson, H.

    2008-07-01

    Industrial processes involving co-extrusion of multiple fluids to produce multi-layered products are rife with instabilities. We consider a simple indicative instance of co-extrusion, in which there is only a single fluid involved in the flow, but two different channel branches impose differing flow histories on it. The channels merge and, ideally, a smooth film is extruded with two layers having different stress histories. In experimental studies a wavelike instability is observed with a well defined wavelength in the flow direction and a `zig-zag' like structure, indicating that the extra flow caused by the instability is three-dimensional. Suggested mechanisms for instabilities in co-extrusion include a jump in viscosity and/or first normal stress difference across a flat interface, and a coupling of normal stresses with streamline curvature in the region where the two streams merge. Using a numerical linear stability tool we investigate this instability (using a single mode fluid model throughout) and explore which of the known mechanisms is the most likely culprit here.

  5. Precipitation during infiltration of A201 aluminum alloy into Al-Fe-V-Si preform

    SciTech Connect

    Yang, C.C.; Chen, Y.C.; Chang, E.

    1996-04-01

    The newly developed Al-Fe-V-Si aluminum alloy, produced by melt spinning into ribbons, comminution of ribbon to particles, and then consolidation of particles by extrusion and forging, is being considered for high temperature applications due to the material`s characteristics of high elevated temperature strength, low density, good toughness and thermal stability. In order to extend the near-net shaping capability of the material, the authors have proposed a new process that Al-Fe-V-Si aluminum alloy particles can be consolidated by casting, in which the liquid aluminum alloy was infiltrated around the Al-Fe-V-Si particles to form a FVS1212/A201 composite material. Preliminary study of the Al-Fe-V-Si particle reinforced A201 aluminum alloy composite demonstrated that the compression strength at 300 C can be twice as high as A201 aluminum alloy. This work constitutes a continuation of the previous efforts to understand the microstructural evolution sequences, particularly the precipitation events during infiltration of the liquid aluminum into Al-Fe-V-Si preform.

  6. Aluminum, parathyroid hormone, and osteomalacia

    SciTech Connect

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  7. The Effects of Externally Solidified Product on Wave Celerity and Quality of Die Cast Products

    SciTech Connect

    Carroll Mobley; Yogeshwar Sahai; Jerry Brevick

    2003-10-10

    The cold chamber die casting process is used to produce essentially all the die cast aluminum products and about 50% of the die cast magnesium products made today. Modeling of the cold chamber die casting process and metallographic observations of cold chamber die cast products indicate that typically 5 to 20% of the shot weight is solidified in the shot sleeve before or during cavity filling. The protion of the resulting die casting which is solidified in the shot sleeve is referred to as externally solidified product, or, when identified as a casting defect, as cold flakes. This project was directed to extending the understanding of the effects of externally solidified product on the cold chamber die casting process and products to enable the production of defect-free die castings and reduce the energy associated with these products. The projected energy savings from controlling the fraction of externally solidified product in die cast components is 40 x 10 Btu through the year 2025.

  8. ALUMINUM RECLAMATION BY ACIDIC EXTRACTION OF ALUMINUM-ANODIZING SLUDGES

    EPA Science Inventory

    Extraction of aluminum-anodizing sludges with sulfuric acid was examined to determine the potential for production of commercial-strength solutions of aluminum sulfate, that is liquid alum. The research established kinetic and stoichiometric relationships and evaluates product qu...

  9. Foreigners dying in Istanbul.

    PubMed

    Uzun, Ibrahim; Celbis, Osman; Baydar, Cetin Lutfi; Alkan, Nevzat; Arslan, Murat Nihat

    2009-09-01

    The study included 411 deaths selected from 14,647 medicolegal deaths autopsied in the Morgue Department of Forensic Medicine Institute Directorate, affiliated with the Ministry of Justice, between 1998 and 2002. Data were collected from court documents, coroner's investigation reports, and autopsy reports. The parameters of age, gender, nationality and origin, cause and place of death in foreigners dying in Istanbul were evaluated in the study. Out of 14,647 medicolegal deaths, 3.5% were foreigners from 34 different nationalities. The nationality with the highest rate of foreigner deaths (34%) was Romanian. Out of 411 deaths, 74.3% were male and 25.7% were female. Of all cases, 64.4% were tourists visiting Istanbul and 35.6% had a job in Istanbul. Of 146 foreigners employed in Istanbul, 94.5% did not have a work permit, while only 5.5% had a work permit. PMID:19674242

  10. Aluminum for plasmonics.

    PubMed

    Knight, Mark W; King, Nicholas S; Liu, Lifei; Everitt, Henry O; Nordlander, Peter; Halas, Naomi J

    2014-01-28

    Unlike silver and gold, aluminum has material properties that enable strong plasmon resonances spanning much of the visible region of the spectrum and into the ultraviolet. This extended response, combined with its natural abundance, low cost, and amenability to manufacturing processes, makes aluminum a highly promising material for commercial applications. Fabricating Al-based nanostructures whose optical properties correspond with theoretical predictions, however, can be a challenge. In this work, the Al plasmon resonance is observed to be remarkably sensitive to the presence of oxide within the metal. For Al nanodisks, we observe that the energy of the plasmon resonance is determined by, and serves as an optical reporter of, the percentage of oxide present within the Al. This understanding paves the way toward the use of aluminum as a low-cost plasmonic material with properties and potential applications similar to those of the coinage metals. PMID:24274662

  11. Effects of process parameters on microstructural evolution and properties of AZ61 alloy during hot extrusion

    NASA Astrophysics Data System (ADS)

    Lu, Y. L.; Li, X. C.; Xu, W. T.; Wu, D.; Yang, M.

    2015-12-01

    Extrusion testing of AZ61 alloys were conducted at deformation temperatures of 300°C to 410°C and extrusion ratios of 3, 10 and 16 respectively to optimize the process parameters. The experimental results show that deformation process parameters significantly affect microstructures and properties. Optical microscope observation shows that grains are refined greatly during hot extrusion and the mechanical properties are improved with increasing the extrusion ratio. For AZ61 alloy, the optimal extrusion temperature is 370 °C. When deformation temperature increases, more slip systems participate in the plastic deformation, which leads to the decrease of the cleavage surface. After severe plastic deformation, a remarkable improvement of ductility of AZ61 alloy has been found. The ductile fracture mechanism is gradually dominant instead of brittle fracture with increasing the extrusion ratio.

  12. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  13. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  14. Elevated temperature aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, Peter (Inventor); Lederich, Richard J. (Inventor); O'Neal, James E. (Inventor)

    1989-01-01

    Three aluminum-lithium alloys are provided for high performance aircraft structures and engines. All three alloys contain 3 wt % copper, 2 wt % lithium, 1 wt % magnesium, and 0.2 wt % zirconium. Alloy 1 has no further alloying elements. Alloy 2 has the addition of 1 wt % iron and 1 wt % nickel. Alloy 3 has the addition of 1.6 wt % chromium to the shared alloy composition of the three alloys. The balance of the three alloys, except for incidentql impurities, is aluminum. These alloys have low densities and improved strengths at temperatures up to 260.degree. C. for long periods of time.

  15. Aluminum Hydroxide and Magnesium Hydroxide

    MedlinePlus

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  16. In-line solid state prediction during pharmaceutical hot-melt extrusion in a 12 mm twin screw extruder using Raman spectroscopy.

    PubMed

    Saerens, Lien; Ghanam, Dima; Raemdonck, Cedric; Francois, Kjell; Manz, Jürgen; Krüger, Rainer; Krüger, Susan; Vervaet, Chris; Remon, Jean Paul; De Beer, Thomas

    2014-08-01

    The aim of this research was to use Raman spectroscopy for the in-line monitoring of the solid state of materials during pharmaceutical hot-melt extrusion in the die head of a 12 mm (development scale) twin-screw extruder during formulation development. A full factorial (mixed) design was generated to determine the influence of variations in concentration of Celecoxib (CEL) in Eudragit® E PO, three different screw configurations and varying barrel temperature profiles on the solid state, 'melt temperature' and die pressure of continuously produced extrudates in real-time. Off-line XRD and DSC analysis were used to evaluate the suitability of Raman spectroscopy for solid state predictions. First, principal component analysis (PCA) was performed on all in-line collected Raman spectra from the experimental design. The resulting PC 1 versus PC 2 scores plot showed clustering according to solid state of the extrudates, and two classes, one class where crystalline CEL is still present and a second class where no crystalline CEL was detected, were found. Then, a soft independent modelling of class analogy (SIMCA) model was developed, by modelling these two classes separately by disjoint PCA models. These two separate PCA models were then used for the classification of new produced extrudates and allowed distinction between glassy solid solutions of CEL and crystalline dispersions of CEL. All extrudates were classified similarly by Raman spectroscopy, XRD and DSC measurements, with exception of the extrudates with a 30% CEL concentration extruded at 130 °C. The Raman spectra of these experiments showed bands which were sharper than the amorphous spectra, but broader than the crystalline spectra, indicating the presence of CEL that has dissolved into the matrix and CEL in its crystalline state. XRD and DSC measurements did not detect this. Modifications in the screw configuration did not affect the solid state and did not have an effect on the solid state prediction of

  17. Hot extruded carbon nanotube reinforced aluminum matrix composite materials

    NASA Astrophysics Data System (ADS)

    Kwon, Hansang; Leparoux, Marc

    2012-10-01

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics.

  18. Hot extruded carbon nanotube reinforced aluminum matrix composite materials.

    PubMed

    Kwon, Hansang; Leparoux, Marc

    2012-10-19

    Carbon nanotube (CNT) reinforced aluminum (Al) matrix composite materials were successfully fabricated by mechanical ball milling followed by powder hot extrusion processes. Microstructural analysis revealed that the CNTs were well dispersed at the boundaries and were aligned with the extrusion direction in the composites obtained. Although only a small quantity of CNTs were added to the composite (1 vol%), the Vickers hardness and the tensile strength were significantly enhanced, with an up to three-fold increase relative to that of pure Al. From the fractography of the extruded Al-CNT composite, several shapes were observed in the fracture surface, and this unique morphology is discussed based on the strengthening mechanism. The damage in the CNTs was investigated with Raman spectroscopy. However, the Al-CNT composite materials were not only strengthened by the addition of CNTs but also enhanced by several synergistic effects. The nanoindentation stress-strain curve was successfully constructed by setting the effective zero-load and zero-displacement points and was compared with the tensile stress-strain curve. The yield strengths of the Al-CNT composites from the nanoindentation and tensile tests were compared and discussed. We believe that the yield strength can be predicted using a simple nanoindentation stress/strain curve and that this method will be useful for materials that are difficult to machine, such as complex ceramics. PMID:23011263

  19. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  20. RECLAMATION OF ALUMINUM FINISHING SLUDGES

    EPA Science Inventory

    The research study of the reclamation of aluminum-anodizing sludges was conducted in two sequential phases focused on enhanced dewatering of aluminum-anodizing sludges to produce commercial-strength solutions of aluminum sulfate, i.e., liquid alum. The use of high-pressure (14 to...

  1. Electrically conductive anodized aluminum coatings

    NASA Technical Reports Server (NTRS)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  2. Two Piece Compaction Die Design

    SciTech Connect

    Coffey, Ethan N

    2010-03-01

    Compaction dies used to create europium oxide and tantalum control plates were modeled using ANSYS 11.0. Two-piece designs were considered in order to make the dies easier to assemble than the five-piece dies that were previously used. The two areas of concern were the stresses at the interior corner of the die cavity and the distortion of the cavity wall due to the interference fit between the two pieces and the pressure exerted on the die during the compaction process. A successful die design would have stresses less than the yield stress of the material and a maximum wall distortion on the order of 0.0001 in. Design factors that were investigated include the inner corner radius, the value of the interference fit, the compaction force, the size of the cavity, and the outer radius and geometry of the outer ring. The results show that for the europium oxide die, a 0.01 in. diameter wire can be used to create the cavity, leading to a 0.0055 in. radius corner, if the radial interference fit is 0.003 in. For the tantalum die, the same wire can be used with a radial interference fit of 0.001 in. Also, for the europium oxide die with a 0.003 in. interference fit, it is possible to use a wire with a diameter of 0.006 in. for the wire burning process. Adding a 10% safety factor to the compaction force tends to lead to conservative estimates of the stresses but not for the wall distortion. However, when the 10% safety factor is removed, the wall distortion is not affected enough to discard the design. Finally, regarding the europium oxide die, when the cavity walls are increased by 0.002 in. per side or the outer ring is made to the same geometry as the tantalum die, all the stresses and wall distortions are within the desired range. Thus, the recommendation is to use a 0.006 in. diameter wire and a 0.003 in. interference fit for the europium oxide die and a 0.01 in. diameter wire and a 0.001 in. interference fit for the tantalum die. The dies can also be made to have the

  3. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  4. Mechanisms of aluminum tolerance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminum (Al) toxicity limits agricultural productivity over much of the world’s arable land by inhibiting root growth and development. Affected plants have difficulty in acquiring adequate water and nutrition from their soil environments and thus have stunted shoot development and diminished yield....

  5. Maize aluminum tolerance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Maize is one of the most economically important food crops grown on acid soils, where aluminum (Al) toxicity greatly limits crop yields. Considerable variation for Al tolerance exists in maize, and this variation has been exploited for many years by plant breeders to enhance maize Al tolerance. Curr...

  6. Aluminum-ferricyanide battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-29

    A battery capable of producing high current densities with high charge capacity is described which includes an aluminum anode, a ferricyanide electrolyte and a second electrode capable of reducing ferricyanide electrolyte which is either dissolved in an alkaline solution or alkaline seawater solution. The performance of the battery is enhanced by high temperature and high electrolyte flow rates.

  7. Aluminum Sulfate 18 Hydrate

    ERIC Educational Resources Information Center

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  8. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  9. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  10. REMOVAL OF ALUMINUM COATINGS

    DOEpatents

    Peterson, J.H.

    1959-08-25

    A process is presented for dissolving aluminum jackets from uranium fuel elements without attack of the uranium in a boiling nitric acid-mercuric nitrate solution containing up to 50% by weight of nitrtc acid and mercuric nitrate in a concentration of between 0.05 and 1% by weight.

  11. Building an aluminum car

    SciTech Connect

    Ashley, S.

    1994-05-01

    This article examines the increasing use of aluminum in automobiles to decrease weight and consequently increase fuel economy. The topics of the article include federal fuel economy goals, the development of optimum body structure and manufacturing techniques, comparison with steel, cost of materials, weight reduction and recycling of materials.

  12. Adapt or die?

    PubMed

    Visser, S S; Nel, A H

    1996-12-01

    The worldwide economic recession and the concomitant limited stock of finances have had an influence on the available money of every household and have also inhibited the improvement of socio-economic conditions and medicine. The Reconstruction and Development Programme (RDP) has the objective of improving the living conditions of the people with regard to housing, education, training and health care. The latter seems to be a major problem which has to be addressed with the emphasis on the preventive and promotional aspects of health care. A comprehensive health care system did not come into being property in the past because of the maldistribution of health care services, personnel and differences in culture and health care beliefs and values. The question that now arises, is how to render a quality health care service within the constraints of inadequate financing and resources. A comprehensive literature study has been done with reference to quality health care and financing followed by a survey of existing health services and finances. Recommendations are made about minimum requirements to be accepted if one were to adapt rather than die in terms of the provision of healthcare: the decentralization and rationalization of the administration of health care, the stress on and realization of effective and efficient primary health care, the acceptance of participative management in health providing organizations, the provision of financial management training for health care managers and the application of management accounting principles for the improvement of the efficiency and effectiveness of management. PMID:9283343

  13. Dying and multiplying life.

    PubMed

    Rodríguez-Arias, David

    2014-09-01

    It was only after James P. Lovette's death, in 2006, that I discovered that the twenty-four-year-old colleague and friend with whom I had spent so many afternoons debating issues in organ transplantation had been the first successful child heart transplantee in the world and one of the longest-living survivors of a second transplant. During the years we met, he never even hinted at the fact that three different hearts had beaten in his chest. The revelation that his life had been an almost uninterrupted chain of medical challenges suddenly made me appreciate his quirkiness in a whole new light. Organ transplantation crudely exemplifies a traditional moral dilemma between means and ends: in order to save a life, someone else has to die. Bioethicists involved in this field have the role of identifying the ethical issues surrounding organ donation and helping others to argue in an intelligible and convincing way. In my view, bioethicists have the obligation to foster a discussion as open and transparent as possible on these matters. Still, I sometimes fear that I may be helping to cause unnecessary harms to potential recipients who are desperately waiting for a vital organ. Scholars would be chillingly cold if their quest for truth systematically came at the cost of lives lost. Every life can be meaningful and provide meaning to many others. This is true even with organ recipients, who often have short lives full of considerable suffering. PMID:25231665

  14. Sequential extrusion-microwave pretreatment of switchgrass and big bluestem.

    PubMed

    Karunanithy, C; Muthukumarappan, K; Gibbons, W R

    2014-02-01

    Developing an effective and economical biomass pretreatment method is a significant roadblock to meeting the ever growing demand for transportation fuels. Earlier studies with different feedstocks revealed that in the absence of chemicals, neither extrusion nor microwave could be standalone pretreatments. However, there is potential that the advantages of these individual methods can be harnessed in a sequential pretreatment process. Accordingly, switchgrass and big bluestem were extruded and then subject to microwave pretreatment, under optimal conditions that had been separately determined in prior studies. Pretreated biomass was then subject to enzymatic hydrolysis to understand the effectiveness of the sequential pretreatment on sugar recovery and generation of fermentation inhibitors. Statistical analysis confirmed that moisture content, microwave power level, and exposure time (and their interactions) had significant influence on sugar recovery. Sequential pretreatment of switchgrass (25% moisture, 450W and 2.5min) resulted in a maximum glucose, xylose, and total sugar recovery of 52.6%, 75.5%, and 59.2%, respectively. This was higher by 1.27 and 2.71, 1.21 and 4.60, and 1.25 and 2.87 times compared to extrusion alone and the unpretreated control, respectively. The same sequential pretreatment conditions achieved maximum glucose, xylose, and total sugar recovery of 83.2%, 92.1%, and 68.1%, respectively, for big bluestem. This was 1.14 and 4.1, 1.18 and 2.7, and 1.20 and 3.0 times higher than extrusion alone and the unpretreated control, respectively. This sequential pretreatment process did not aggravate acetic acid formation over levels observed with the individual pretreatments. Furthermore, furfural, HMF, and formic acid were not detected in any of the treatments. Although the sequential pretreatment process enhanced sugar recovery without increasing the levels of potential fermentation inhibitors, the increased energy input for the microwave treatment may

  15. Repetitive fracturing during spine extrusion at Unzen volcano, Japan

    NASA Astrophysics Data System (ADS)

    Lamb, O. D.; De Angelis, S.; Umakoshi, K.; Hornby, A. J.; Kendrick, J. E.; Lavallée, Y.

    2015-12-01

    Rhythmic seismicity associated with spine extrusion is a well-documented phenomenon at a number of dome-forming volcanic systems. At Unzen volcano, Japan, a 4-year dome-forming eruption concluded with the emplacement of a spine from October 1994 to February 1995, offering a valuable opportunity to further investigate seismogenic processes at dome-forming volcanoes. Using continuous data recorded at a seismic station located close to the dome, this study explores trends in the seismic activity during the extrusion of the spine. We identify a total of 12 208 volcano-seismic events in the period between October 1994 and February 1995. Hourly event counts indicate cyclic activity with periods of ∼ 40 to ∼ 100 h, attributed to pulsatory ascent defined by strain localisation and faulting at the conduit margins. Waveform correlation revealed two strong clusters (a.k.a. multiplets, families) which are attributed to fracturing along the margins of the shallow, ascending spine. Further analysis indicates variable seismic velocities during the spine extrusion as well as migration of the cluster sources along the spine margins. Our interpretation of the results from seismic data analyses is supported by previously published field and experimental observations, suggesting that the spine was extruded along an inclined conduit with brittle and ductile deformation occurring along the margins. We infer that changes in stress conditions acting on the upper and lower spine margins led to deepening and shallowing of the faulting sources, respectively. We demonstrate that the combination of geophysical, field and experimental evidence can help improve physical models of shallow conduit processes.

  16. The Limits of Extrusion in the Western Himalaya

    NASA Astrophysics Data System (ADS)

    Zhang, K.; Webb, A. G.; Donaldson, D.; Johnson, S.; Elorriaga, T.

    2014-12-01

    Himalayan orogenesis is commonly explained by 1) extrusion models, involving expulsion of high-grade rocks southwards from beneath Tibet and up towards the High Himalayan orographic front, and/or 2) duplexing models, involving accretion of thrust horses from the downgoing Indian plate to the over-riding orogenic wedge. Most extrusion models predict exhumation and erosion of upper-amphibolite facies metamorphic rocks between the Main Central thrust (MCT) and a structurally higher normal fault, and therefore can be tested by determining if such high grade rocks occur between the MCT and the Indus-Yalu suture to the north. Prior qualitative studies suggest that such rocks are missing across the east Ladakh / Chamba and Kashmir regions of the western Himalaya. Here we present new quantitative and semi-quantitative results that document low peak metamorphic temperatures along a northeast-trending transect across the east Ladakh / Chamba Himalaya. We performed illite crystallinity (IC) and quartz grain boundary analyses to determine metamorphic and deformation temperatures, respectively. Calibrated IC values of structurally high samples range from 0.25 to 0.54, indicating temperatures of ~100 ˚C to ~300 ˚C. In structurally lower, muscovite +/- biotite-bearing meta-pelitic and meta-psammitic rocks, quartz grain boundaries show bulging recrystallization fabrics, corresponding to deformation temperatures of <~450 ˚C. Local exceptions occur along the southeast margin of the study region near a dome, where quartz sub-grain rotation fabrics indicate deformation temperatures between ~450 ˚C and ~550 ˚C. Our results, combined with similar IC values to the north from Girard et al. [2001, Clay Minerals v. 36, p. 237-247], demonstrate that a continuous strip of <~450 ˚C rocks extends from the MCT to the Indus-Yalu suture here. Therefore the predictions of extrusion models are not met in this portion of the Himalaya; we present alternative duplexing models.

  17. Alkaline twin-screw extrusion pretreatment for fermentable sugar production

    PubMed Central

    2013-01-01

    Background The inevitable depletion of fossil fuels has resulted in an increasing worldwide interest in exploring alternative and sustainable energy sources. Lignocellulose, which is the most abundant biomass on earth, is widely regarded as a promising raw material to produce fuel ethanol. Pretreatment is an essential step to disrupt the recalcitrance of lignocellulosic matrix for enzymatic saccharification and bioethanol production. This paper established an ATSE (alkaline twin-screw extrusion pretreatment) process using a specially designed twin-screw extruder in the presence of alkaline solution to improve the enzymatic hydrolysis efficiency of corn stover for the production of fermentable sugars. Results The ATSE pretreatment was conducted with a biomass/liquid ratio of 1/2 (w/w) at a temperature of 99°C without heating equipment. The results indicated that ATSE pretreatment is effective in improving the enzymatic digestibility of corn stover. Sodium hydroxide loading is more influential factor affecting both sugar yield and lignin degradation than heat preservation time. After ATSE pretreatment under the proper conditions (NaOH loading of 0.06 g/g biomass during ATSE and 1 hour heat preservation after extrusion), 71% lignin removal was achieved and the conversions of glucan and xylan in the pretreated biomass can reach to 83% and 89% respectively via subsequent enzymatic hydrolysis (cellulase loading of 20 FPU/g-biomass and substrate consistency of 2%). About 78% of the original polysaccharides were converted into fermentable sugars. Conclusions With the physicochemical functions in extrusion, the ATSE method can effectively overcome the recalcitrance of lignocellulose for the production of fermentable sugars from corn stover. This process can be considered as a promising pretreatment method due to its relatively low temperature (99°C), high biomass/liquid ratio (1/2) and satisfied total sugar yield (78%), despite further study is needed for process

  18. Mesoporous aluminum phosphite

    SciTech Connect

    El Haskouri, Jamal; Perez-Cabero, Monica; Guillem, Carmen; Latorre, Julio; Beltran, Aurelio; Beltran, Daniel; Amoros, Pedro

    2009-08-15

    High surface area pure mesoporous aluminum-phosphorus oxide-based derivatives have been synthesized through an S{sup +}I{sup -} surfactant-assisted cooperative mechanism by means of a one-pot preparative procedure from aqueous solution and starting from aluminum atrane complexes and phosphoric and/or phosphorous acids. A soft chemical extraction procedure allows opening the pore system of the parent as-prepared materials by exchanging the surfactant without mesostructure collapse. The nature of the pore wall can be modulated from mesoporous aluminum phosphate (ALPO) up to total incorporation of phosphite entities (mesoporous aluminum phosphite), which results in a gradual evolution of the acidic properties of the final materials. While phosphate groups in ALPO act as network building blocks (bridging Al atoms), the phosphite entities become basically attached to the pore surface, what gives practically empty channels. The mesoporous nature of the final materials is confirmed by X-ray diffraction (XRD), transmission electron microscopy (TEM) and N{sub 2} adsorption-desorption isotherms. The materials present regular unimodal pore systems whose order decreases as the phosphite content increases. NMR spectroscopic results confirm the incorporation of oxo-phosphorus entities to the framework of these materials and also provide us useful information concerning the mechanism through which they are formed. - Abstract: TEM image of the mesoporous aluminum phosphite showing the hexagonal disordered pore array that is generated by using surfactant micelles as template. Also a scheme emphasizing the presence of an alumina-rich core and an ALPO-like pore surface is presented.

  19. Spontaneous cutaneous extrusion of a parotid gland sialolith.

    PubMed

    Brown, Kelly; Cheah, Tricia; Ha, Jennifer F

    2016-01-01

    Parotid gland sialolithiasis is an uncommon condition that can cause pain and recurrent infection in affected patients. Migration of a stone through a fistula is a rare but possible complication of untreated sialolithiasis. We present a case of parotid gland sialolithiasis in a 63-year-old woman with recurrent episodes of parotitis and facial pain, which resolved through spontaneous extrusion of the stone (11 mm) through a cutaneous fistula while awaiting surgery. Management is typically conservative or surgical, depending on the location and size of the stone, and the clinical presentation. PMID:27143163

  20. Multicore MgB 2 wires made by hydrostatic extrusion

    NASA Astrophysics Data System (ADS)

    Kováč, P.; Pachla, W.; Hušek, I.; Kulczyk, M.; Melišek, T.; Holúbek, T.; Diduszko, R.; Reissner, M.

    2008-12-01

    Seven-filament MgB2/Fe and MgB2/Nb/Cu wires have been made by in situ process using hydrostatic extrusion, drawing and two-axial drawing deformation into the wire size of 1.1 × 1.1 mm2. The conductors were sintered at 650 °C/0.5 h and studied in terms of field-dependent transport critical current density and thermal stability. XRD, SEM and EDX analysis were applied for structural characterization. Transport current property and compositional/structural differences are compared and discussed in connection to used powders and metallic materials.

  1. 40 CFR 63.1501 - Dates.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Standards for Hazardous Air Pollutants for Secondary Aluminum Production General § 63.1501 Dates. (a) The... of any affected source which is constructed or reconstructed at any existing aluminum die casting facility, aluminum foundry, or aluminum extrusion facility which otherwise meets the applicability...

  2. 40 CFR 63.1501 - Dates.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Standards for Hazardous Air Pollutants for Secondary Aluminum Production General § 63.1501 Dates. (a) The... of any affected source which is constructed or reconstructed at any existing aluminum die casting facility, aluminum foundry, or aluminum extrusion facility which otherwise meets the applicability...

  3. 40 CFR 63.1501 - Dates.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Standards for Hazardous Air Pollutants for Secondary Aluminum Production General § 63.1501 Dates. (a) The... of any affected source which is constructed or reconstructed at any existing aluminum die casting facility, aluminum foundry, or aluminum extrusion facility which otherwise meets the applicability...

  4. 40 CFR 63.1501 - Dates.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Hazardous Air Pollutants for Secondary Aluminum Production General § 63.1501 Dates. (a) The owner or... of any affected source which is constructed or reconstructed at any existing aluminum die casting facility, aluminum foundry, or aluminum extrusion facility which otherwise meets the applicability...

  5. 40 CFR 63.1501 - Dates.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Hazardous Air Pollutants for Secondary Aluminum Production General § 63.1501 Dates. (a) The owner or... of any affected source which is constructed or reconstructed at any existing aluminum die casting facility, aluminum foundry, or aluminum extrusion facility which otherwise meets the applicability...

  6. SOLDERING OF ALUMINUM BASE METALS

    DOEpatents

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  7. Plasma-Activated Sintering of Aluminum Nitride

    NASA Astrophysics Data System (ADS)

    Hensley, J. E.; Risbud, S. H.; Groza, J. R.; Yamazaki, K.

    1993-10-01

    The use of a new plasma- activated sintering (PAS) process to densify aluminum nitride (AIN) powders to nearly full theoretical density (97 to >99%) in 5 to 10 min was investigated. The process consists of a pulse activation step, followed by sintering at 1730 to 1800 °C using resistance heating in carbon dies. Submicron size (~0.44 μm) AIN powders of low oxygen content (<1 wt%) were consolidated to near full density in both air and vacuum with no sintering aids or binders. Transmission electron microscopy (TEM) examination revealed an equiaxed, submicron grain structure (~0.77 μm) with no apparent pores or intergranular phases. X- ray powder diffraction revealed no secondary crystalline phases.

  8. A comparison of different irrigation systems and gravitational effect on final extrusion of the irrigant

    PubMed Central

    Görduysus, Melahat; Görduysus, Ömer

    2015-01-01

    Background The aim of this study was to compare manual needle irrigation (MNI), RinsEndo (RE), and passive ultrasonic irrigation (PUI), and assess the effect of gravity on extrusion from the apex in vitro. Material and Methods The distobuccal roots of molars were used and the canals were instrumented up to F2. Teeth were mounted on models, which permitted visualization and manipulation of the apices for necessary procedures. The models were placed in articulator to simulate the jaw. Six groups (G) were formed as: G1, G2 and G3 represented mandibular positioning of teeth and were irrigated with MNI, RE, and PUI, respectively, while G4, G5, and G6 represented maxillary positioning of teeth and were also irrigated in same sequence. Prior to the final irrigation, 72 cube-shaped foam pieces covered with aluminum foil were weighed and the values were recorded as the initial weights. The cubes were then placed on the apical part of each sample. Final irrigation was performed with distilled water and the cubes were weighed again to determine their final weight. Data were analyzed using Kruskal-Wallis and Mann-Whitney U post-hoc test (p<0.05). Results Irrespective of the irrigation technique used, the amount of irrigant extruded from the apex showed a statistically significant difference related to the effect of gravity (p<0.05). There was no statistically significant difference between irrigation methods (p>0.05). When the irrigation systems were compared to examine the effect of gravity, the significant difference was found between G2 and G5 (p<0.05). Conclusions Within the limitations of this study, MNI and PUI were found to be reliable irrigation systems. Caution should be exercised when using RinsEndo. Key words:Final irrigation, manual needle irrigation, passive ultrasonic irrigation, RinsEndo. PMID:26155336

  9. Continuous manufacturing of solid lipid nanoparticles by hot melt extrusion.

    PubMed

    Patil, Hemlata; Kulkarni, Vijay; Majumdar, Soumyajit; Repka, Michael A

    2014-08-25

    Solid lipid nanoparticles (SLN) can either be produced by hot homogenization of melted lipids at higher temperatures or by a cold homogenization process. This paper proposes and demonstrates the formulation of SLN for pharmaceutical applications by combining two processes: hot melt extrusion (HME) technology for melt-emulsification and high-pressure homogenization (HPH) for size reduction. This work aimed at developing continuous and scalable processes for SLN by mixing a lipid and aqueous phase containing an emulsifier in the extruder barrel at temperatures above the melting point of the lipid and further reducing the particle size of emulsion by HPH linked to HME in a sequence. The developed novel platform demonstrated better process control and size reduction compared to the conventional process of hot homogenization (batch process). Varying the process parameters enabled the production of SLN below 200 nm (for 60 mg/ml lipid solution at a flow rate of 100ml/min). Among the several process parameters investigated, the lipid concentration, residence time and screw design played major roles in influencing the size of the SLN. This new process demonstrates the potential use of hot melt extrusion technology for continuous and large-scale production of SLN. PMID:24853459

  10. Emulsifiers and thickeners on extrusion-cooked instant rice product.

    PubMed

    Wang, Jin Peng; An, Hong Zhou; Jin, Zheng Yu; Xie, Zheng Jun; Zhuang, Hai Ning; Kim, Jin Moon

    2013-08-01

    Extrusion-cooked instant rice was prepared by optimizing the formulation with emulsifiers, glycerol monostearate (GMS), soybean lecithin (LC), and sodiumstearoyl lactylate (SSL), and thickeners, gum Arabic (GA), sodium alginate (SA), and sticky rice (SR). The emulsifiers addition caused increase of degree of gelatinization (DG), and decrease of water soluble carbohydrate (WSC), α-amylase sensitivity, water soluble index (WAI) and adhesive for extrudates, while the thickeners addition increased extrudates DG, bulk density (BD), WSC, α-amylase sensitivity, WAI, hydration rate (HR) and adhesiveness. Based on the data generated by a single additive at various levels, optimum formulation was obtained employing orthogonal matrix system with combination of the selected additives for extrusion cooking. Extrudates were evaluated for optimum hydration time followed by drying to prepare the finished product. Texture profile analysis and sensory evaluation indicate that quality of the finished product is equivalent to that of the round shaped rice and superior to a commercial instant rice product. This study also demonstrates possibility of value-added and versatile instant rice product development using broken rice. PMID:24425967

  11. Extrusion cooking using a twin-screw apparatus reduces toxicity of fumonisin-contaminated corn grits

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking using a single screw configuration reduced fumonisin concentrations of corn grits in an earlier study. Adding glucose before cooking enhanced reductions and, in one of three trials, partially reversed in vivo toxicity. To determine the effectiveness of extrusion using the more effi...

  12. Prediction of samples failure during severe plastic deformation by multiple extrusion

    NASA Astrophysics Data System (ADS)

    Shibakov, V. G.; Pankratov, D. L.; Andreev, A. P.; Andreeva, S. I.

    2015-06-01

    A method of obtaining a hardened semi-intensive plastic deformation by extrusion is considered. The results of simulation process at different stages of extrusion are given. Conclusions are drawn about the applicability of the simulation results to obtain the axisymmetric products. The results of sample study are given according to the method of determining the criterion of damage Ψ.

  13. Spontaneous extrusion of staghorn renal calculus with nephrocutaneous fistula in a child.

    PubMed

    Purkait, Bimalesh; Sinha, Rahul Janak; Bansal, Ankur; Singh, Vishwajeet

    2016-01-01

    Renal stone disease may present as nephrocutaneous fistula. Spontaneous extrusion of renal stone with nephrocutaneous fistula is rare. Most of the cases have been reported in adults. We present a case of nephrocutaneous fistula with spontaneous extrusion of staghorn renal calculus in a paediatric patient. PMID:27068729

  14. SUPERCRITICAL CO2 EXTRUSION – OPPORTUNITIES FOR FOOD AND BIOLOGICAL PROCESSING

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion cooking is a high temperature, short time processing method. During extrusion processing, many chemical and structural changes of the feed materials occur inside the barrel due to high temperatures, shear rates, and pressures. These alterations affect bonding between molecules, which in...

  15. Physical properties, molecular structures and protein quality of texturized whey protein isolate: effect of extrusion temperature

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Extrusion is a powerful food processing operation, which utilizes high temperature and high shear force to produce a product with unique physical and chemical characteristics. Texturization of whey protein isolate (WPI) through extrusion for the production of protein fortified snack foods has provid...

  16. Was the Himalayan crystalline core emplaced by extrusion or underplating?

    NASA Astrophysics Data System (ADS)

    He, D.; Webb, A. G.; Larson, K.; Schmitt, A. K.

    2012-12-01

    Models of Himalayan mountain-building are generally dominated by one of two end-member processes: extrusion and underplating. Extrusion requires exhumation of mid-crustal material between surface-breaching faults: a thrust fault below and a normal fault above. Underplating involves mid-crustal accretion of material from underthrusting India to the over-riding Himalayan orogen. There is a key structure in the Himalaya for differentiating the models - the South Tibet detachment (STD): is it a normal fault (consistent with extrusion) or a backthrust (consistent with underplating)? We test the underplating model by examining two regions in the Nepal Himalaya where the STD is proposed to merge with the fault system bounding the base of the crystalline core, i.e., the Main Central thrust (MCT). These study regions are along the northern margins of the Dadeldhura klippe and Kathmandu nappe. Field mapping, microstructural, quartz c-axis fabric, and geochronological studies were integrated to analyze transects across these two regions. Our structural mapping reveals top-north shear zones along the north margin of the Kathmandu Nappe (the Galchi shear zone) and along the Tila river (the Tila shear zone) on the northeast margin of the Dadeldhura klippe. Gneisses between these shear zones and MCT pinch out to the south. Asymmetric quartz c-axis fabrics indicate consistent top-north shearing in both shear zones. Quartz microstructures and opening angles of quartz c-axis fabrics indicate deformation temperatures of ~650 -350 °C from the base to the immediate hanging wall of the Tila shear zone. Zircon U-Pb dating of rims for crosscutting leucogranites yields age clusters ~30-17 Ma for the Tila shear zone and ~35-14 Ma for the Galchi shear zone. These ages constrain the motion of the two shear zones as Early to Middle Miocene. All characteristics of the two shear zones including the sense of shear, structural position, thermal profile, and timing of motion are consistent with

  17. What Happens When Someone Dies?

    MedlinePlus

    ... and sleepiness Mental confusion Constipation or incontinence Nausea Refusal to eat or drink Each of these symptoms, ... having a "non-hospital DNR" (see Understanding Health Care Decisions ) if the person is dying at home. ...

  18. Aluminum permanganate battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-30

    A battery is provided comprising an aluminum anode, an aqueous solution of permanganate as the cathodic species and a second electrode capable of reducing permanganate. Such a battery system is characterized by its high energy density and low polarization losses when operating at high temperatures in a strong caustic electrolyte, i.e., high concentration of hydroxyl ions. A variety of anode and electrocatalyst materials are suitable for the efficient oxidation-reduction process and are elucidated.

  19. Aluminum microstructures on anodic alumina for aluminum wiring boards.

    PubMed

    Jha, Himendra; Kikuchi, Tatsuya; Sakairi, Masatoshi; Takahashi, Hideaki

    2010-03-01

    The paper demonstrates simple methods for the fabrication of aluminum microstructures on the anodic oxide film of aluminum. The aluminum sheets were first engraved (patterned) either by laser beam or by embossing to form deep grooves on the surface. One side of the sheet was then anodized, blocking the other side by using polymer mask to form the anodic alumina. Because of the lower thickness at the bottom part of the grooves, the part was completely anodized before the complete oxidation of the other parts. Such selectively complete anodizing resulted in the patterns of metallic aluminum on anodic alumina. Using the technique, we fabricated microstructures such as line patterns and a simple wiring circuit-board-like structure on the anodic alumina. The aluminum microstructures fabricated by the techniques were embedded in anodic alumina/aluminum sheet, and this technique is promising for applications in electronic packaging and devices. PMID:20356280

  20. Improving care of dying children.

    PubMed Central

    Martinson, I M

    1995-01-01

    Every year about 5,000 children aged 0 to 14 years need hospice care in the United States. Children seem to know that they are dying, although this is difficult for parents to accept. Clear, empathic understanding is needed. Communication with clarity and understanding is imperative with the changes in goals from cure to palliation to comfort. The ideal place for most dying children is at home, where symptoms can be managed as effectively as in a hospital. PMID:7571589

  1. Effect of composition and processing on the thermal fatigue and toughness of high performance die steels. Year 1 report

    SciTech Connect

    Wallace, J.F.; Wang, Yumin; Schwam, D.

    1996-06-01

    The goal of this project is to extend the lifetime of dies for die casting by 20%. Since the die contributes about 10% to the cost of die cast parts, such an improvement in lifetime would result in annual savings of over $200 Million dollars. This is based on the estimated annual die production of one Billion dollars in the US. The major tasks of this two year project are: (1) Evaluate NEW DIE STEEL COMPOSITIONS that have been developed for demanding applications and compare them to Premium Grade H-13 die steel. (2) Optimize the AUSTENITIZING TREATMENT of the new composition. Assess the effects of fast, medium and slow COOLING RATES DURING HEAT TREATMENT, on the thermal fatigue resistance and toughness of the die steel. (3) Determine the effect of ELECTRO-DISCHARGE MACHINING (EDM) on the thermal fatigue resistance and impact properties of the steel. (4) Select demanding components and conduct IN-PLANT TESTING by using the new steel. Compare the performance of the new steel with identical components made of Premium Grade H-13. The immersion thermal fatigue specimen developed at CWRU is being used to determine resistance to heat checking, and the Charpy V-notch test for evaluating the toughness. The overall result of this project will be identification of the best steel available on the market and the best processing methods for aluminum die casting dies. This is an interim report for year 1 of the project.

  2. Crystal plasticity finite element modelling of the extrusion texture of a magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shao, Yichuan; Tang, Tao; Li, Dayong; Tang, Weiqin; Peng, Yinghong

    2015-07-01

    In this paper, a crystal plasticity finite-element model (CPFEM) is developed to simulate the hot extrusion texture of the magnesium alloy AZ31. The crystal plasticity model is implemented in ABAQUS™ via user interface VUMAT subroutine. The elasto-plastic self-consistent (EPSC) model is used as the basic polycrystal framework to simulate the slip and twinning during the extrusion. Furthermore, this framework is extended to account for the effects of the dynamically recrystallized (DRX) grains on the extrusion textures. Good agreement is found between the experimentally measured and simulated textures. The simulation results show that the presence of a secondary texture component around < 11.0> || extrusion direction (ED) can be attributed to the lattice rotation around the c-axis during the formation of the DRX grains. In addition, the shear strain imposed on the extruded material affects the resulting texture by enhancing the basal < a> slip mode as the material passes through the extrusion opening.

  3. Ashtabula Environmental Management Project Main Extrusion Plant Demolition Project. Demolition of the Ashtabula Environmental Management Project's Main Extrusion Plant

    SciTech Connect

    Colborn, Kurt; Johnson, Kathryn K.

    2003-02-27

    Significant progress was made this year toward closure of the Department of Energy's Ashtabula Environmental Management Project (AEMP) with the demolition of the 9-building Main Extrusion Plant Complex. The 44,000 square foot building complex formerly housed uranium extrusion facilities and equipment. At the start of the project in October of 2001, the buildings still contained a RCRA Part B storage area, operating mixed waste treatment facilities, active waste shredding and compacting process areas, and a state EPA permitted HEPA ventilation system. This paper presents a discussion of the multidisciplinary effort to bring the building to a safe shutdown condition in just six months, including relocation of existing process areas, utility isolation, and preliminary decontamination. Also discussed is the demolition strategy in which portions of the facility remained active while demolition was proceeding in other areas. Other details of the technical approach to the demolition are also discussed, including innovative techniques for demolition, galbestos removal, contamination control, and waste minimization. These techniques contributed to the early completion of demolition in July of 2002, fully two months ahead of schedule and $1.5 million under budget.

  4. Comparison between decrosslinking of crosslinked high and low density polyethylenes via ultrasonically aided extrusion

    NASA Astrophysics Data System (ADS)

    Isayev, Avraam I.; Huang, Keyuan

    2016-03-01

    Among various crosslinked plastics, recycling of crosslinked polyethylenes is of a great importance due to the presence of a three-dimensional network. To solve this problem, novel environmentally friendly technologies for decrosslinking of the crosslinked polymers are developed based on ultrasonically assisted single (SSE) and twin screw (TSE) extruders. In particular, decrosslinking of peroxide crosslinked high-density polyethylene (XHDPE) and low-density polyethylene (XLDPE) by means of an ultrasonic SSE and TSE is investigated. Barrel pressure, die pressure and ultrasonic power consumption during extrusion are recorded. Swelling, rheological, thermal analysis and tensile tests are used to elucidate the structure-property relationships of decrosslinked XHDPE and XLDPE. The frequency dependencies of the storage and loss moduli, complex viscosity and tangent loss of XHDPE, XLDPE and their decrosslinked networks are described by the post critical gel model with its parameters correlated with gel fraction and crosslink density. The dynamic, thermal and tensile properties of the decrosslinked XHDPE and XLDPE are greatly affected by the type of preferential bond breakage. It was found that the decrosslinking of XLDPE is more difficult than that of XHDPE. An analysis based on the Horikx function reveals a highly preferential breakage of crosslinks during decrosslinking of XHDPE. In contrast to decrosslinking of XHDPE, the presence of long-chain branching in XLDPE is found to lead to the breakage of its main chains during decrosslinking. An improvement and a reduction in mechanical properties of decrosslinked XHDPE and XLDPE are, respectively, observed in comparison with those of virgin XHDPE and XLDPE.

  5. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  6. Effect of heat treatment on microstructures and mechanical properties of a Ti-6Al-4V alloy rod prepared by powder compact extrusion

    NASA Astrophysics Data System (ADS)

    Yang, Fei; Gabbitas, Brian

    2015-03-01

    In this paper, Ti-6Al-4V alloy rods were manufactured by the powder compact extrusion of a powder mixture of hydride-dehydride (HDH) titanium powder, elemental aluminum powder and master alloy powder. Extrusions were carried out at 1300°C and with a holding time of 5 min in an argon atmosphere. The effects of different heat treatments (HT1: 960°C/1 h, water quenching, HT2: 960°C/1 h, water quenching + 500°C/6 h, air cooling, HT3: 850°C/2 h, furnace cooling to 540°C, then air cooling) on the microstructure and mechanical properties of as-extruded Ti-6Al-4V alloy rods were investigated. The results showed that a homogeneous microstructure, composed of a lamellar structure with a grain size range of 40-60 μm, was produced by powder compact extrusion of a powder mixture. The mechanical properties achieved were an ultimate tensile strength (UTS) of 1254 MPa, a yield strength (YS) of 1216 MPa and 8% ductility. After quenching at 960°C and with a holding time of 1 h, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were increased to 1324 MPa and 1290 MPa, and the ductility was increased to 12%. After HT2, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were significantly increased to 1436 MPa and 1400 MPa, but the ductility decreased to 4%. After HT3, the mechanical properties of the heat treated Ti-6Al-4V alloy rod were slightly decreased to give a UTS of 1213 MPa and a YS of 1180 MPa, with an increase in ductility to 11%. The microstructural changes of as-extruded Ti-6Al-4V alloy rods were also investigated for the different heat treatments.

  7. Cryogenic Properties of Aluminum-Beryllium and Beryllium Materials

    NASA Technical Reports Server (NTRS)

    Gamwell, Wayne R.; McGill, Preston B.

    2003-01-01

    Ultimate tensile strength, yield strength, and elongation were obtained for the aluminum- beryllium alloy, AlBeMetl62 (38%Al-62%Be), at cryogenic (-195.5 C (-32O F) and (- 252.8 C) (-423 F)) temperatures, and for an optical grade beryllium, O-30H (99%Be), at -252.8 C. AlBeMet162 material was purchased to the requirements of SAE- AMs7912, "Aluminum-Beryllium Alloy, Extrusions". O-30H material was purchased to the requirements of Brush Wellman Inc. specification O-30H Optical Grade Beryllium. The ultimate tensile and yield strengths for extruded AlBeMet162 material increased with decreasing temperature, and the percent elongation decreased with decreasing temperature. Design properties for the ultimate tensile strength, yield strength, and percent elongation for extruded AlBeMetl62 were generated. It was not possible to distinguish a difference in the room and cryogenic ultimate strength for the hot isostatically pressed (HIP'ed) O-30H material. The O-30H elongation decreased with decreasing temperature.

  8. Cryogenic Properties of Aluminum Beryllium and Beryllium Materials

    NASA Technical Reports Server (NTRS)

    Gamwell, Wayne R.; McGill, Preston B.

    2003-01-01

    Ultimate tensile strength, yield strength, and elongation were obtained for the aluminum-beryllium alloy, AlBeMetl62 (38%Al-62%Be), at cryogenic (-195.5 C (-320 F) and (-252.8 C) (-423 F)) temperatures, and for an optical grade beryllium, O-30H (99%Be), at -252.8 C. AlBeMetl62 material was purchased to the requirements of SAE-AMS7912, "Aluminum-Beryllium Alloy, Extrusions." O-30H material was purchased to the requirements of Brush Wellman Inc. specification O-30H Optical Grade Beryllium. The ultimate tensile and yield strengths for extruded AlBeMetl62 material increased with decreasing temperature, and the percent elongation decreased with decreasing temperature. Design properties for the ultimate tensile strength, yield strength, and percent elongation for extruded AlBeMetl62 were generated. It was not possible to distinguish a difference in the room and cryogenic ultimate strength for the hot isostatically pressed (HIP'ed) O-30H material. The O30H elongation decreased with decreasing temperature.

  9. Bearing Strengths of Some Wrought-aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Moore, R L; Wescoat, C

    1943-01-01

    Although a number of investigations of the bearing strength of aluminum alloys have been made, the problem remains one of considerable interest to the aircraft industry. For this reason it has seemed advisable to make additional tests of the commonly used aircraft alloys in an effort to establish a better basis for the selection of allowable bearing values. Current design practice does not recognize the effect of edge distance upon bearing strengths, and for this reason edge distance was one of the principal variables considered in this investigation. The increasing emphasis being placed upon permanent set limitations makes it essential that more information on bearing yield phenomena be obtained. The object of this investigation was to determine bearing yield and ultimate strengths of the following aluminum alloy products: 17S-T, 24S-T, Alclad 24S-T, 24S-RT, 52S-0, 52S-1/2H, 52S-H, 53S-T, and 61S-T extrusions. Ratios of these bearing properties to tensile properties were also determined.

  10. Extracting aluminum from dross tailings

    NASA Astrophysics Data System (ADS)

    Amer, A. M.

    2002-11-01

    Aluminum dross tailings, an industrial waste, from the Egyptian Aluminium Company (Egyptalum) was used to produce two types of alums: aluminum-sulfate alum [itAl2(SO4)3.12H2O] and ammonium-aluminum alum [ (NH 4)2SO4AL2(SO4)3.24H2O]. This was carried out in two processes. The first process is leaching the impurities using diluted H2SO4 with different solid/liquid ratios at different temperatures to dissolve the impurities present in the starting material in the form of solute sulfates. The second process is the extraction of aluminum (as aluminum sulfate) from the purifi ed aluminum dross tailings thus produced. The effects of temperature, time of reaction, and acid concentration on leaching and extraction processes were studied. The product alums were analyzed using x-ray diffraction and thermal analysis techniques.

  11. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  12. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  13. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  14. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  15. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  16. Exhumation and extrusion of the Great Himalaya Complex (GHC)

    NASA Astrophysics Data System (ADS)

    Xu, Zhiqin; Wang, Qi; Cao, Hui

    2013-04-01

    The predominant stretching lineation in the Great Himalaya Complex (GHC) trends perpendicular orogen, which has been attributed to southward exhumation of these mid-crustal rocks between the South Tibet Detachment (STD) and Main Central Thrust (MCT) in wedge extrusion (e.g., Burchfiel and Royden, 1985; Grujic et al., 1996) and channel flow models (e.g., Beaumont et al., 2001; Hodges et al., 2001; Grujic et al., 2002), or to emplacement of the GHC between the MCT and STD in tectonic wedging models (Yin, 2006; Webb et al., 2007, 2011a, b). Our new structural and geochronological data from southern Tibet demonstrate widespread lateral flow marked by orogen-parallel stretching lineation in the upper part of the GHC, which corresponds to decoupling between the high-grade GHC rocks and the overlying Tethyan Himalayan Sequence (THS). The kinematic framework reveals a top-to-the-east shear sense in the eastern GHC, both top-to-the-east and top-to-the-west shearing in the central GHC, and a top-to-the-west shear sense in the western GHC during the late Oligocene and Miocene. Geological observations along the Butwal-Pokhara- Jomsom cross section of the Central Nepal-Himalaya indicate that the STD is characterized by small-scale ductile normal shearing at the top part of the GHC and large-scale listric folding structures at the lower part of the Tethys Himalaya unit (TH) composed by Paleozoic- Mesozoic sediments. But the very wide thrusting deformation domain with about 8 km thickness existed in the both sides of the MCT shows possible ductile thrust shearing occurred earlier than We propose that exhumation and extrusion of the GHC probably experienced following complex processes: (1) Early Partial melting occurred at the deep part of the GHC at Eocene; (2) Orogen-parallel gravitational collapse in the late Oligocene and Miocene; (3) Exhumation of the GHC caused by thrusting and extrusion of the GHC between the MCT and STD at Miocene.

  17. Joining of aluminum and long fiber thermoplastic (LFT) composites

    NASA Astrophysics Data System (ADS)

    Kulkarni, Rahul R.

    Metal/polymer joints are used in variety of areas: aerospace, automotive, prosthetic devices, electronic packaging, etc. The present study involves a tailcone, which is currently made of aluminum and a new design will involve a joint between aluminum and long fiber thermoplastic (LFT) composite. The new tailcones were processed by insert molding, also called as extrusion-compression molding. Finite element (FE) models were used to obtain a temperature profile during cooling of tailcone from processing and to estimate thermal stresses generated. Experimental verification of the temperature profile was obtained by IR thermography. It was observed that the LFT part of the tailcone cooled faster than aluminum. During the cooling of the tailcone, the aluminum insert acted as a heat sink because of the large difference between the thermal conductivities of aluminum and the LFT composite. Thermal stresses computed were 2.5 MPa and 12 MPa in the case of beaded and threaded insert tailcones, respectively. Static pullout tests were done to obtain an insight into the failure mechanisms of the joint between aluminum and LFT composite. Both the tailcone configurations, with beaded and threaded inserts, showed about the same average peak load, 96 kN. Radiographic and metallographic studies showed that the damage at the interface between aluminum and LFT composite occurred in the form of microcracks, followed by complete separation normal to the stress axis. The tailcones housed in projectiles were test fired and it was found that the HBTs disintegrated immediately after they came out of the barrel. A new design was proposed to overcome the drawbacks of the HBTs, called filled-back tailcone (FBT). Static pullout tests on FBTs showed no failure of the tailcones, which was in accord with the test firing where tailcone did not fail. The study of aluminum/LFT composite interfaces was extended into the realm of laminated composites. Laminated composites were made in the form of

  18. Quasicrystalline particulate reinforced aluminum composite

    SciTech Connect

    Anderson, I.E.; Biner, S.B.; Sordelet, D.J.; Unal, O.

    1997-07-01

    Particulate reinforced aluminum and aluminum alloy composites are rapidly emerging as new commercial materials for aerospace, automotive, electronic packaging and other high performance applications. However, their low processing ductility and difficulty in recyclability have been the key concern. In this study, two composite systems having the same aluminum alloy matrix, one reinforced with quasicrystals and the other reinforced with the conventional SiC reinforcements were produced with identical processing routes. Their processing characteristics and tensile mechanical properties were compared.

  19. Cathodic phenomena in aluminum electrowinning

    NASA Astrophysics Data System (ADS)

    Bouteillon, J.; Poignet, J. C.; Rameau, J. J.

    1993-02-01

    Although aluminum is one of the world's highest production-volume primary metals, it is particularly costly to produce for a variety of factors, not the least of which are the expenses associated with electrolytic reduction. Based on the scale of global aluminum processing, even minor improvements in the electrowinning technology can result in significant savings of resources. Thus, from this perspective, the following reviews recent studies of cathodic phenomena in aluminum electrowinning.

  20. Laser welding of aluminum alloys

    SciTech Connect

    Leong, K.H.; Sabo, K.R.; Sanders, P.G.; Spawr, W.J.

    1997-03-01

    Recent interest in reducing the weight of automobiles to increase fuel mileage has focused attention on the use of aluminum and associated joining technologies. Laser beam welding is one of the more promising methods for high speed welding of aluminum. Consequently, substantial effort has been expended in attempting to develop a robust laser beam welding process. Early results have not been very consistent in the process requirements but more definitive data has been produced recently. This paper reviews the process parameters needed to obtain consistent laser welds on 5,000 series aluminum alloys and discusses the research necessary to make laser processing of aluminum a reality for automotive applications.

  1. Mineral of the month: aluminum

    USGS Publications Warehouse

    Plunkert, Patricia A.

    2005-01-01

    Aluminum is the second most abundant metallic element in Earth’s crust after silicon. Even so, it is a comparatively new industrial metal that has been produced in commercial quantities for little more than 100 years. Aluminum is lightweight, ductile, malleable and corrosion resistant, and is a good conductor of heat and electricity. Weighing about one-third as much as steel or copper per unit of volume, aluminum is used more than any other metal except iron. Aluminum can be fabricated into desired forms and shapes by every major metalworking technique to add to its versatility.

  2. Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

    NASA Astrophysics Data System (ADS)

    Cecchel, Silvia; Cornacchia, Giovanna; Panvini, Andrea

    2016-08-01

    The mass of automotive components has a direct influence on several aspects of vehicle performance, including both fuel consumption and tailpipe emissions, but the real environmental benefit has to be evaluated considering the entire life of the products with a proper life cycle assessment. In this context, the present paper analyzes the environmental burden connected to the production of a safety-relevant aluminum high-pressure die-casting component for commercial vehicles (a suspension cross-beam) considering all the phases connected to its manufacture. The focus on aluminum high-pressure die casting reflects the current trend of the industry and its high energy consumption. This work shows a new method that deeply analyzes every single step of the component's production through the implementation of a wide database of primary data collected thanks to collaborations of some automotive supplier companies. This energy analysis shows significant environmental benefits of aluminum recycling.

  3. Use of RSP Tooling to Manufacture Die Casting Dies

    SciTech Connect

    Kevin McHugh

    2004-07-01

    The technology and art used to construct die casting dies has seen many improvements over the years. However, the time lag from when a design is finalized to the time a tool is in production has remained essentially the same. The two main causes for the bottleneck are the need to qualify a part design by making prototypes (usually from an alternative process), and the production tooling lead time after the prototypes are approved. Production tooling costs are high due to the labor and equipment costs associated with transforming a forged block of tool steel into a finished tool. CNC machining, sink EDM, benching, engraving and heat treatment unit operations are typically involved. As a result, there is increasing interest in rapid tooling (RT) technologies that shorten the design-to-part cycle and reduce the cost of dies. There are currently more than 20 RT methods being developed and refined around the world (1). The "rapid" in rapid tooling suggests time compression for tool delivery, but does not address robustness as nearly all RT approaches are intended for low-volume prototype work, primarily for molding plastics. Few options exist for die casting. An RT technology suitable for production-quality tooling in the time it normally takes for prototype tooling is highly desirable. In fact, there would be no need for a distinction between prototype and production tooling. True prototype parts could be made using the same processing conditions and materials intended for production. Qualification of the prototype part would allow the manufacturer to go directly into production with the same tool. A relatively new RT technology, Rapid Solidification Process (RSP) Tooling, is capable of making production-quality tooling in an RT timeframe for die casting applications. RSP Tooling, was developed at the Idaho National Engineering and Environmental Laboratory (INEEL), and commercialized with the formation of RSP Tooling, LLC (2). This paper describes the process, and

  4. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-17

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  5. Finite Element Simulation of Plastic Joining Processes of Steel and Aluminum Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Mori, K.; Abe, Y.; Kato, T.

    2007-05-01

    Various high tensile strength steel sheets and an aluminum alloy sheet were joined with a self-piercing rivet. It is not easy to weld the aluminum alloy sheet and high tensile strength sheets by means of conventional resistance welding because of very different melting points. To obtain optimum joining conditions, joining defects were categorized into separation of the sheets and an inner fracture. The joining range of ultra high tensile strength steel and aluminum alloy sheets was extended by means of dies optimized by finite element simulation. The joint strength is greatly influenced by not only the strength of the sheets and rivets but also the ratio of the thickness of the lower sheet to the total thickness. In addition, mechanical clinching of high strength steel and aluminum alloy sheets was simulated.

  6. Tissue damage after sodium hypochlorite extrusion during root canal treatment.

    PubMed

    de Sermeño, Ruth Fuentes; da Silva, Léa Assed Bezerra; Herrera, Henry; Herrera, Helen; Silva, Raquel Assed Bezerra; Leonardo, Mário Roberto

    2009-07-01

    Sodium hypochlorite solution is toxic to vital tissues, causing severe effects if extruded during endodontic treatment. This paper presents a report on the tissue damage related to inadvertent extrusion of concentrated sodium hypochlorite solution during root canal treatment. A 65-year-old woman was referred with moderate pain, ecchymosis, and severe swelling of the right side of the face. These symptoms appeared immediately after a root canal treatment of the maxillary right canine, which had been started 21 hours earlier. It was diagnosed as air emphysema related to sodium hypochlorite solution extravasation during the endodontic treatment. To avoid this, an initial radiograph should be taken to determine the correct canal working length and confirm root canal integrity. PMID:19442541

  7. Simulation of a Full Forward Extrusion Process from Metal Strip

    NASA Astrophysics Data System (ADS)

    Merklein, Marion; Stellin, Tommaso; Engel, Ulf

    2011-05-01

    The interest on mass production of small complex metal components is currently fostered by fields like electronics and micromechanics. A possible approach is seen in a multi-step bulk forming process, limited among scaling problems by handling difficulties between the forming stages. A radical simplification of the positioning of the workpiece is seen in a process in which a metal strip acts both as raw material and support of the workpiece through the different forming stages. Within the study of this method, a full forward extrusion process from metal strip has been simulated with the goal of getting the basic knowledge about the strip behavior and process performance. The influence of the main geometric and tribological features has been evaluated designing a full factorial plan. The role of the radius of curvature of the tool edges and of the factor of friction have become the points of main interest in the optimization of the process.

  8. Modelling the extrusion of preforms for microstructured optical fibres

    NASA Astrophysics Data System (ADS)

    Tronnolone, Hayden; Stokes, Yvonne; Crowdy, Darren

    2013-11-01

    Owing to a novel design, microstructured optical fibres (MOFs) promise the realisation of fibres with effectively any desired optical properties. MOFs are typically constructed from glass and employ a series of air channels aligned along the fibre axis to form a waveguide. The construction of MOFs by first extruding a preform and then drawing this into the final fibre has the potential to produce fibres on an industrial scale; however, this is hindered by a limited understanding of the fluid flow that arises during this process. We focus on the extrusion stage of fabrication and discuss a model of the fibre evolution based upon complex-variable techniques. The relative influence of the various physical processes involved is discussed, along with limitations of the model.

  9. Processing of cylindrical hollow parts: piercing vs. extrusion

    NASA Astrophysics Data System (ADS)

    Comăneci, R.; Zaharia, L.; Nedelcu, D.; Bujoreanu, L. G.

    2015-11-01

    As work principle, piercing (P) and backward extrusion (BE) are similar deforming processes. However, working-load, strain and material flow are quiet different depending on real conditions. Since punch diameter d and workpiece diameter D are the defining parameters for both P and BE, there is a critical d/D ratio separating them as distinctive operations. To have a complete description of P and BE in terms of working load and yield pressure as function of d/D ratio, experimental tests and numerical predictions were conducted. Tridimensional finite element analysis (FEA) for different process designs (i.e. different d/D ratios) revealed distinctive evolutions of the material flow establishing the effective limits of P and BE respectively. Experimental and numerical results can be used in practice to provide estimates of working-load, critical yield pressure and tool dimensions for optimal P and BE in processing of cylindrical hollow parts.

  10. Scalable Approach for Extrusion and Perfusion of Tubular, Heterotypic Biomaterials

    NASA Astrophysics Data System (ADS)

    Jeronimo, Mark David

    Soft material tubes are critical in the vasculature of mammalian tissues, forming networks of blood vessels and airways. Homogeneous and heterogeneous hydrogel tubes were extruded in a one-step process using a three layer microfluidic device. Co-axial cylindrical flow of crosslinking solutions and an alginate matrix is generated by a radial arrangement of microfluidic channels at the device's vertical extrusion outlet. The flow is confined and begins a sol-gel transition immediately as it extrudes at velocities upwards of 4 mm/s. This approach allows for predictive control over the dimensions of the rapidly formed tubular structures for outer diameters from 600 microm to 3 mm. A second microfluidic device hosts tube segments for controlled perfusion and pressurization using a reversible vacuum seal. On-chip tube deflection is observed and modeled as a measure of material compliance and circumferential elasticity. I anticipate applications of these devices for perfusion cell culture of cell-laden hydrogel tubes.

  11. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  12. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  13. Critical properties of aluminum.

    PubMed

    Bhatt, Divesh; Jasper, Ahren W; Schultz, Nathan E; Siepmann, J Ilja; Truhlar, Donald G

    2006-04-01

    Gibbs ensemble Monte Carlo calculations are performed using a validated embedded-atom potential to obtain the vapor-liquid coexistence curve for elemental aluminum in good agreement with available experimental data up to the boiling point. These calculations are then extended to make a reliable prediction of the critical temperature, pressure, and density of Al, which have previously been known only with very large uncertainties. This demonstrates the ability of modern simulations to predict fundamental physical properties that are extremely difficult to measure directly. PMID:16568986

  14. Acting to let someone die.

    PubMed

    McGee, Andrew

    2015-02-01

    This paper examines the recent prominent view in medical ethics that withdrawing life-sustaining treatment (LST) is an act of killing. I trace this view to the rejection of the traditional claim that withdrawing LST is an omission rather than an act. Although that traditional claim is not as problematic as this recent prominent view suggests, my main claim is that even if we accepted that withdrawing LST should be classified as an act rather than as an omission, it could still be classified as letting die rather than killing. Even though omissions are contrasted with acts, letting die need not be, for one can let die by means of acts. The remainder of the paper is devoted to establishing this claim and addresses certain objections to it. PMID:24320715

  15. Clinical management of dying patients.

    PubMed Central

    Gavrin, J; Chapman, C R

    1995-01-01

    Dying is universal, and death should be a peaceful time. Myriad comfort measures are available in the last weeks before life ends. Discussions about end-of-life issues often suffer from lack of informed opinion. Palliative care experts have identified specific somatic and psychological sources of distress for dying patients and their loved ones. Pain, shortness of breath, nausea and vomiting, and fear of abandonment contribute substantially to both physical and psychological discomfort toward the end of life. Simple, effective methods exist for relieving those symptoms. Knowledge about the natural events associated with dying and an informed approach to medical and psychological interventions contribute to systematic and successful comfort care. We describe the origin of physical and psychological distress at the end of life and provide strategies for alleviating many of the discomforts. PMID:7571591

  16. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  17. Microstructure evolution in age-hardenable aluminium alloy during processing by hydrostatic extrusion.

    PubMed

    Lewandowska, M

    2006-10-01

    In the present work, scanning and transmission electron microscopy were used to investigate the microstructural evolution occurring during the hydrostatic extrusion of an age-hardenable aluminium alloy. It was shown that processing by hydrostatic extrusion leads to grain refinement to 95 nm in equivalent diameter. Hydrostatic extrusion also influences the geometrical parameters of two different types of particle: intermetallic inclusions and precipitates. The intermetallic inclusions slightly decrease in mean equivalent diameter, but their size remains at the micrometre level. The precipitates are fragmented to nanoscale spherical particles, and their evolution delays the process of grain refinement. PMID:17100901

  18. Structural and mechanical properties of nanocrystalline titanium and 316LVM steel processed by hydrostatic extrusion.

    PubMed

    Garbacz, Halina; Lewandowska, Małgorzata; Pachla, Wacław; Kurzydłowski, Krzysztof J

    2006-09-01

    The aim of the present study was to examine the potential of hydrostatic extrusion for the fabrication of high-strength materials for medical applications. The materials examined were 316LVM steel and technically pure titanium. The microstructures and mechanical properties of the materials before and after hydrostatic extrusion were analysed. It was found that the hydrostatic extrusion process resulted in a substantial refinement of the material microstructures. The refinement of the microstructure was accompanied by an improvement of the mechanical properties, such as the microhardness and yield stress. PMID:17059548

  19. 'Die Zeit' im Konversationsunterricht ('Die Zeit' in a Conversation Class)

    ERIC Educational Resources Information Center

    Becker-Cantarino, Barbel

    1975-01-01

    The German weekly newspaper "Die Zeit" contains a very rich variety of topics and is therefore an inexhaustable source for an exciting conversation class. This article outlines and lists the advantages of a German conversation course organized around this newspaper. (Text is in German.) (TL)

  20. Portable punch and die jig

    DOEpatents

    Lewandowski, Edward F.; Anderson, Petrus A.

    1978-01-01

    A portable punch and die jig includes a U-shaped jig of predetermined width having a slot of predetermined width in the base thereof extending completely across the width of the jig adapted to fit over the walls of rectangular tubes and a punch and die assembly disposed in a hole extending through the base of the jig communicating with the slot in the base of the jig for punching a hole in the walls of the rectangular tubes at precisely determined locations.

  1. Dying radio galaxies in clusters

    NASA Astrophysics Data System (ADS)

    Murgia, M.; Parma, P.; Mack, K.-H.; de Ruiter, H. R.; Fanti, R.; Govoni, F.; Tarchi, A.; Giacintucci, S.; Markevitch, M.

    2011-02-01

    Aims: We present a study of five "dying" nearby (z ≤ 0.2) radio galaxies belonging to both the WENSS minisurvey and the B2 bright catalogs WNB1734+6407, WNB1829+6911, WNB1851+5707, B2 0120+33, and B2 1610+29. Methods: These sources have been selected on the basis of their extremely steep broad-band radio spectra, which strongly indicates that either these objects belong to the rare class of dying radio galaxies or we are observing "fossil" radio plasma remaining from a previous instance of nuclear activity. We derive the relative duration of the dying phase from the fit of a synchrotron radiative model to the radio spectra of the sources. Results: The modeling of the integrated spectra and the deep spectral index images obtained with the VLA confirmed that in these sources the central engine has ceased to be active for a significant fraction of their lifetime, although their extended lobes have not yet completely faded away. We found that WNB1851+5707 is in reality composed of two distinct dying galaxies, which appear blended together as a single source in the WENSS. In the cases of WNB1829+6911 and B2 0120+33, the fossil radio lobes are seen in conjunction with a currently active core. A very faint core is also detected in a MERLIN image of WNB1851+5707a, one of the two dying sources composing WNB1851+5707. We found that all sources in our sample are located (at least in projection) at the center of an X-ray emitting cluster. Conclusions: Our results suggest that the duration of the dying phase for a radio source in a cluster can be significantly higher than that of a radio galaxy in the field, although no firm conclusions can be drawn because of the small number statistics involved. The simplest interpretation of the tendency for dying galaxies to be found in clusters is that the low-frequency radio emission from the fading radio lobes lasts longer if their expansion is somewhat reduced or even stopped. Another possibility is that the occurrence of dying

  2. Die Herz-Lungen-Maschine

    NASA Astrophysics Data System (ADS)

    Krane, Markus; Bauernschmitt, Robert; Lange, Rüdiger

    Das Kapitel der modernen Herzchirurgie mit Einsatz der Herz-Lungen-Maschine am Menschen beginnt am 6. Mai 1953, als J. Gibbon bei einer 18-jährigen Patientin einen angeborenen Defekt in der Vorhofscheidewand verschließt [1]. Mit ersten experimentellen Versuchen zur extrakorporalen Zirkulation begann Gibbon bereits in den 30er Jahren des 20. Jahrhunderts. Die Grundlage für die heute gebräuchliche Rollerpumpe schufen Porter und Bradley mit ihrer "rotary pump“, welche sie 1855 zum Patent anmeldeten. Diese Pumpe wurde von DeBakey und Schmidt modifiziert und entspricht im Wesentlichen noch der heute sich im Routinebetrieb befindlichen Rollerpumpe [2].

  3. Low cycle fatigue behavior of aluminum/stainless steel composites

    NASA Technical Reports Server (NTRS)

    Bhagat, R. B.

    1983-01-01

    Composites consisting of an aluminum matrix reinforced with various volume fractions of stainless steel wire were fabricated by hot die pressing under various conditions of temperature, time, and pressure. The composites were tested in plane bending to complete fracture under cycle loading, and the results were analyzed on a computer to obtain a statistically valid mathematical relationship between the low-cycle fatigue life and the fiber volume fraction of the composite. The fractured surfaces of the composites were examined by scanning electron microscopy to identify the characteristic features of fatigue damage. Fatigue damage mechanisms are proposed and discussed.

  4. Aluminum Nanoholes for Optical Biosensing.

    PubMed

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation--which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports--the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  5. The Benefits of Aluminum Windows.

    ERIC Educational Resources Information Center

    Goyal, R. C.

    2002-01-01

    Discusses benefits of aluminum windows for college construction and renovation projects, including that aluminum is the most successfully recycled material, that it meets architectural glass deflection standards, that it has positive thermal energy performance, and that it is a preferred exterior surface. (EV)

  6. Primary Aluminum Plants Worldwide - 1998

    USGS Publications Warehouse

    1999-01-01

    The 1990 U.S. Bureau of Mines publication, Primary Aluminum Plants Worldwide, has been updated and is now available. The 1998 USGS edition of Primary Aluminum Plants Worldwide is published in two parts. Part I—Detail contains information on individual primary smelter capacity, location, ownership, sources of energy, and other miscellaneous information. Part II—Summary summarizes the capacity data by country

  7. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  8. Boron carbide-aluminum cermets

    SciTech Connect

    Halverson, D.C.

    1986-09-03

    We have developed boron carbide-aluminum cermets by means of thermodynamic, kinetic, and processing studies. Our research indicates that boron carbide-aluminum cermets offer ''tailorable'' microstructures with designable properties through process control. This new class of cermets has the potential to become a very important material with wide industrial applications.

  9. Aluminum Nanoholes for Optical Biosensing

    PubMed Central

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  10. Molecularly designed lipid microdomains for solid dispersions using a polymer/inorganic carrier matrix produced by hot-melt extrusion.

    PubMed

    Adler, Camille; Schönenberger, Monica; Teleki, Alexandra; Kuentz, Martin

    2016-02-29

    Amorphous solid dispersions have for many years been a focus in oral formulations, especially in combination with a hot-melt extrusion process. The present work targets a novel approach with a system based on a fatty acid, a polymer and an inorganic carrier. It was intended to adsorb the acidic lipid by specific molecular interactions onto the solid carrier to design disorder in the alkyl chains of the lipid. Such designed lipid microdomains (DLM) were created as a new microstructure to accommodate a compound in a solid dispersion. Vibrational spectroscopy, X-ray powder diffraction, atomic force microscopy as well as electron microscopic imaging were employed to study a system of stearic acid, hydroxypropylcellulose and aluminum magnesium silicate. β-carotene was used as a poorly water-soluble model substance that is difficult to formulate with conventional solid dispersion formulations. The results indicated that the targeted molecular excipient interactions indeed led to DLMs for specific compositions. The different methods provided complementary aspects and important insights into the created microstructure. The novel delivery system appeared to be especially promising for the formulation of oral compounds that exhibit both high crystal energy and lipophilicity. PMID:26721729

  11. Researches regarding the hydroforming process of aluminum components

    NASA Astrophysics Data System (ADS)

    Paunoiu, V.; Teodor, V.; Susac, F.

    2015-11-01

    The lightweighting with aluminum offers the potential for using unconventional fabrication technologies such as sheet hydroforming. Triform process is an unconventional sheet forming technology where the blank sheet is placed under a flexible rubber pad and is deformed under the action of the hydraulic pressure applied from the top of the equipment. The part shape is given by the shape of the die located at the bottom of the equipment. In the paper are presented the experimental results, regarding the influence of the fluid pressure towards the parts properties. The parts quality is evaluated in terms of springback variation. The results could lead to the implementation of the designed procedure for triform die and equipment.

  12. A mathematical model to predict the strength of aluminum alloys subjected to precipitation hardening

    SciTech Connect

    Qureshi, F.S.; Sheikh, A.K.; Rashid, M.

    1999-06-01

    A number of alloys, notably most of the aluminum alloys, can be heat treated by aging. This aging due to time-dependent precipitation hardening increases the strength and hardness as well as modifying other mechanical properties. Precipitation hardening has been a popular strengthening mechanism for many decades; therefore, extensive information is available in literature about the precipitation-hardening response of various series of aluminum alloys. The age-hardening response of these alloys is usually represented in graphical form as plotted between property changes and aging time for different temperatures. In designing a suitable precipitation-hardening strategy, one can refer to these graphs. However, for automatic control of aging furnaces, as well as for decision making regarding optimal selection of aging conditions (time/temperature combination), it is desirable to express these relationships in a formal mathematical structure. A mathematical model is developed in this article for widely used heat treatable aluminum alloys used in the extrusion industry. This model is a condensed representation of all {sigma} = f(T,t) curves in different series of aluminum alloys, and the parameters of this model characterize the various compositions of the alloys in the series.

  13. Channeling of aluminum in silicon

    SciTech Connect

    Wilson, R.G.; Hopkins, C.G.

    1985-05-15

    A systematic study of channeling of aluminum in the silicon crystal is reported. Depth distributions measured by secondary ion mass spectrometry are reported for 40-, 75-, and 150-keV aluminum channeled in the <100> and <110> directions of silicon. The profile dependence on alignment angle is shown for 150-keV aluminum in the <110> of silicon. Aluminum has low electronic stopping in silicon and corresponding deep channeled profiles are observed for aligned implants and deep channeling tails are observed on random implants. The maximum channeling range for 150-keV Al in <100> silicon is about 2.8 ..mu..m and is about 6.4 ..mu..m in <110> silicon. Some ions will reach the maximum channeling range even for 2/sup 0/ misalignment. Many of the deep channeling tails and ''supertails'' reported in earlier literature can be explained by the normal channeling of aluminum in silicon.

  14. Robert Merton Dies at 92

    ERIC Educational Resources Information Center

    Snell, Joel C.

    2006-01-01

    This article features Robert Merton, who died recently at age 92. Merton came into this world as a Jewish baby named Meyer Schkolnick. He lived in South Philly where his parents wrenched a living as blue-collar workers. Merton chose an Anglicized name to move into the Yankee dominated America of the 20's and 30's. At Harvard, he studied under…

  15. Attitudes on Death and Dying.

    ERIC Educational Resources Information Center

    Andrus, Charles E.

    This paper explored attitudes toward death and dying revealed through interviews with members of the clergy, the medical profession, funeral directors, nursing home residents, and selected others. The sampling was small and results are not intended to be representative of the groups to which these people belong. Rather, the study may be used as a…

  16. 77 FR 74466 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-14

    ... Affirmative Countervailing Duty Determination, 76 FR 18521 (April 4, 2011) (Final Determination). \\2\\ See Mac... respondents and applied this rate as the all-others rate.\\5\\ \\5\\ See Final Determination, 76 FR at 18523, and... Republic of China: Preliminary Affirmative Countervailing Duty Determination, 75 FR 54302 (September...

  17. Extrusion and rheology of fine particulate ceramic pastes

    NASA Astrophysics Data System (ADS)

    Mazzeo, Fred Anthony

    A rheological study was conducted on an extruded blend of two alumina powders, Alcoa A-3500-SG and Reynolds ERC. These extruded blends were mixed in four compositions, varying in distribution modulus. This work focuses on the interaction of the composition components, mainly particle size distribution and amount of water at a constant binder amount. The rheological parameters of extruded pastes, Sigma, Tau, alpha and beta, were determined by using capillary rheometry modeling by the methodology set forth by Benbow and Bridgwater. This methodology makes use of capillary rheometer to determine extrusion parameters, which describe the flow behavior of a paste. The parameter values are indirectly determined by extrapolating high shear rate information obtained by the extrusion process. A goal of this research was to determine fundamental rheological properties directly from fundamental rheological equations of state. This was accomplished by assessing the material properties by using a dynamic stress rheometer. The rheological parameters used in this study to characterize the paste are elastic modulus, viscosity, tan delta, and relaxation time. This technique approaches a step closer in understanding the microstructural influence on flow behavior of a paste. This method directly determines rheological properties by using linear viscoelastic theory, giving a quantitative analysis of material properties. A strong correlation between the elastic modulus and sigma, and viscosity and alpha is shown to exist, indicating a relationship between these two techniques. Predictive process control methodology, based on particle packing modeling, quantitatively determined structural parameters useful in evaluating a composition. The determined parameters are: distribution modulus, interparticle separation distance, porosity, and particle crowding index, which are important to understand the extrudates packed state. A connection between the physical structure of the extrudate and its

  18. Aluminum Zintl anion moieties within sodium aluminum clusters

    SciTech Connect

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H. E-mail: kiran@mcneese.edu; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K. E-mail: kiran@mcneese.edu; Kiran, Boggavarapu E-mail: kiran@mcneese.edu

    2014-02-07

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup −}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  19. Aluminum Zintl anion moieties within sodium aluminum clusters

    NASA Astrophysics Data System (ADS)

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K.; Kiran, Boggavarapu; Bowen, Kit H.

    2014-02-01

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium-aluminum cluster anions, NamAln-, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  20. Aluminum Zintl anion moieties within sodium aluminum clusters.

    PubMed

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Schnöckel, Hansgeorg; Eichhorn, Bryan W; Lee, Mal-Soon; Jena, P; Kandalam, Anil K; Kiran, Boggavarapu; Bowen, Kit H

    2014-02-01

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium-aluminum cluster anions, Na(m)Al(n)(-), were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams. PMID:24511934

  1. First principles pseudopotential calculations on aluminum and aluminum alloys

    SciTech Connect

    Davenport, J.W.; Chetty, N.; Marr, R.B.; Narasimhan, S.; Pasciak, J.E.; Peierls, R.F.; Weinert, M.

    1993-12-31

    Recent advances in computational techniques have led to the possibility of performing first principles calculations of the energetics of alloy formation on systems involving several hundred atoms. This includes impurity concentrations in the 1% range as well as realistic models of disordered materials (including liquids), vacancies, and grain boundaries. The new techniques involve the use of soft, fully nonlocal pseudopotentials, iterative diagonalization, and parallel computing algorithms. This approach has been pioneered by Car and Parrinello. Here the authors give a review of recent results using parallel and serial algorithms on metallic systems including liquid aluminum and liquid sodium, and also new results on vacancies in aluminum and on aluminum-magnesium alloys.

  2. [New extrusion products in diet therapy of diseases of internal organs].

    PubMed

    Meshcheriakova, V A; Plotnikova, O A; Iatsyshina, T A; Sharafetdinov, Kh Kh; Faĭvishevskiĭ, M L; Lisina, T N

    1995-01-01

    Therapeutic effectiveness of 3 new extrusion foods was studied in control conditions of clinic of Institute of nutrition RAMS. The foods were produced by Institute of meat industry RAS on basis of meat resources and wheat brans. The samples of extrusion foods were differed by contents of protein (17-23 g%) and dietary fibers (up to 10%) and used in therapeutic diet for patients with insulin-dependent diabetes mellitus. It was shown that of all three extrusion foods caused decreasing of dyspeptic symptoms during first week of intake and normalisation of intestinal functions without using of laxatives unlike of control group of patients eating standard diabetic diet. It was shown also a decreasing of cholesterol in blood serum of patients received of extrusion foods No 1 and No 3. These samples are recommended for diet therapy and preventive nutrition of patients with metabolic disorders and hypomotoricity of intestinal tract as resources of dietary fibers and protein. PMID:8533391

  3. Integrated Forming Simulations and Die Structural Analysis for Optimal Die Designs

    NASA Astrophysics Data System (ADS)

    Aitharaju, Venkat; Liu, Malcolm; Dong, Jennifer; Zhang, Jimmy; Wang, Chuan-tao

    2005-08-01

    After gaining a huge success in applying stamping simulations and formability analysis to validate die face developments, GM moves forward to winning total manufacturability in stamping process. Of which, ensuring die structure integrity and minimizing weight is one of the important initiatives. Stamping die design (or solid modeling of stamping dies) was traditionally conducted by following the die design manuals and standards. For any design changes beyond the standards, however, there are no math-based tools available to die designers to verify the outcome of the changes. Die structural analysis (DSA) provides a math-tool to validate the design changes and quantify the safety factors. Several years ago, GM Manufacturing Engineering — Die Center started die structural analysis to meet the increasing demands of customer needs in various areas: (1) to validate design changes; (2) to identify root cause of die breakage during the tryout and stamping operations and propose repair schemes; (3) to optimize the die design for weight reduction; (4) to improve press throughput via optimizing the scrap chute openings, and (5) to provide a math-based tool to validate revisions to the current die design standards. In the integrated forming and die structural analysis, after successful line die surface developments, the forming loads (binder force, pad force, and forming tonnages) are extracted from forming simulations and applied to solid die members for structural analyses of stress, strains, and deflections. In the past few years, Die Center conducted static, dynamic and fatigue analysis for many dies that covers the die design changes requested by die design, die construction and stamping plants. This paper presents some fundamentals and issues of integrated forming and die structural analysis and illustrates the significant impact of die structural analysis on die design, die construction and production stamping.

  4. Energy Saving Melting and Revert Reduction Technology: Melting Efficiency in Die Casting Operations

    SciTech Connect

    David Schwam

    2012-12-15

    This project addressed multiple aspects of the aluminum melting and handling in die casting operations, with the objective of increasing the energy efficiency while improving the quality of the molten metal. The efficiency of melting has always played an important role in the profitability of aluminum die casting operations. Consequently, die casters need to make careful choices in selecting and operating melting equipment and procedures. The capital cost of new melting equipment with higher efficiency can sometimes be recovered relatively fast when it replaces old melting equipment with lower efficiency. Upgrades designed to improve energy efficiency of existing equipment may be well justified. Energy efficiency is however not the only factor in optimizing melting operations. Melt losses and metal quality are also very important. Selection of melting equipment has to take into consideration the specific conditions at the die casting shop such as availability of floor space, average quantity of metal used as well as the ability to supply more metal during peaks in demand. In all these cases, it is essential to make informed decisions based on the best available data.

  5. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  6. Transcorneal extrusion of anterior chamber intraocular lenses. A report of three cases.

    PubMed

    McKnight, G T; Richards, S C; Apple, D J; Stanko, M L; O'Morchoe, D J; Solomon, K D

    1987-12-01

    We examined three cases of transcorneal extrusion of anterior chamber intraocular lenses. In each case a preexisting condition (rheumatoid arthritis, glaucoma, and herpes zoster ophthalmicus, respectively) contributed to corneal necrosis and subsequent extrusion of the pseudophakos. The clinicopathologic correlations of this condition are discussed, as well as some causes of corneal decompensation associated with anterior chamber lenses. We emphasize the need for careful evaluation of patients who have preexisting disease before intraocular lens implantation. PMID:3318770

  7. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  8. Aluminum toxicity. Hematological effects.

    PubMed

    Mahieu, S; del Carmen Contini, M; Gonzalez, M; Millen, N; Elias, M M

    2000-01-01

    Sequential effects of intoxication with aluminum hydroxide (Al) (80 mg/Kg body weight, i.p., three times a week), were studied on rats from weaning and up to 28 weeks. The study was carried out on hematological and iron metabolism-related parameters on peripheral blood, at the end of the 1st, 2nd, 3rd, 4th, 5th and 6th months of exposure. As it was described that hematotoxic effects of Al are mainly seen together with high levels of uremia, renal function was measured at the same periods. The animals treated developed a microcytosis and was accompanied by a decrease in mean corpuscular hemoglobin (MCH). Significantly lower red blood cell counts (RBC million/microl) were found in rats treated during the 1st month. These values matched those obtained for control rats during the 2nd month. From the 3rd month onwards, a significant increase was observed as compared to control groups, and the following values were obtained by the 6th month: (T) 10.0 +/- 0.3 versus (C) 8.7 +/- 0.2 (million/microl). Both MCH and mean corpuscular volume (MCV) were found to be significantly lower in groups treated from the 2nd month. At the end of the 6th month the following values were found: MCH (T) 13.3 +/- 0.1 versus (C) 16.9 +/- 0.3 (pg); MCV (T) 42.1 +/- 0.7 versus (C) 51.8 +/- 0.9 (fl). Al was found responsible for lower serum iron concentration levels and in the percentage of transferrin saturation. Thus, although microcytic anemia constitutes an evidence of chronic aluminum exposure, prolonged exposure could lead to a recovery of hematocrit and hemoglobin concentration values with an increase in red cell number. Nevertheless, both microcytosis and the decrease of MCH would persist. These modifications took place without changes being observed in the renal function during the observation period. PMID:10643868

  9. Recycling of Al-Si die casting scraps for solar Si feedstock

    NASA Astrophysics Data System (ADS)

    Seo, Kum-Hee; Jeon, Je-Beom; Youn, Ji-Won; Kim, Suk Jun; Kim, Ki-Young

    2016-05-01

    Recycling of aluminum die-casting scraps for solar-grade silicon (SOG-Si) feedstock was performed successfully. 3 N purity Si was extracted from A383 die-casting scrap by using the combined process of solvent refining and an advanced centrifugal separation technique. The efficiency of separating Si from scrap alloys depended on both impurity level of scraps and the starting temperature of centrifugation. Impurities in melt and processing temperature governed the microstructure of the primary Si. The purity of Si extracted from the scrap melt was 99.963%, which was comparable to that of Si extracted from a commercial Al-30 wt% Si alloy, 99.980%. The initial purity of the scrap was 2.2% lower than that of the commercial alloy. This result confirmed that die-casting scrap is a potential source of high-purity Si for solar cells.

  10. Aluminum: Industry of the future

    SciTech Connect

    1998-11-01

    For over a century, the US aluminum industry has led the global market with advances in technology, product development, and marketing. Industry leaders recognize both the opportunities and challenges they face as they head into the 21st century, and that cooperative R and D is key to their success. In a unique partnership, aluminum industry leaders have teamed with the US Department of Energy`s Office of Industrial Technologies (OIT) to focus on innovative technologies that will help to strengthen the competitive position of the US aluminum industry and, at the same time, further important national goals. This industry-led partnership, the Aluminum Industry of the Future, promotes technologies that optimize the use of energy and materials in operations and reduce wastes and energy-related emissions. Led by The Aluminum Association, industry leaders began by developing a unified vision of future market, business, energy, and environmental goals. Their vision document, Partnerships for the Future, articulates a compelling vision for the next 20 years: to maintain and grow the aluminum industry through the manufacture and sale of competitively priced, socially desirable, and ecologically sustainable products. Continued global leadership in materials markets will require the combined resources of industry, universities, and government laboratories. By developing a unified vision, the aluminum industry has provided a framework for the next step in the Industries of the Future process, the development of a technology roadmap designed to facilitate cooperative R and D.

  11. Shuttle Primary Reaction Control Subsystem Thruster Fuel Valve Pilot Seal Extrusion: A Failure Correlation

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Saulsberry, Regor L.

    2003-01-01

    Pilot operated valves (POVs) are used to control the flow of hypergolic propellants monomethylhydrazine (fuel) and nitrogen tetroxide (oxidizer) to the Shuttle orbiter Primary Reaction Control Subsystem (PRCS) thrusters. The POV incorporates a two-stage design: a solenoid-actuated pilot stage, which in turn controls a pressure-actuated main stage. Isolation of propellant supply from the thruster chamber is accomplished in part by a captive polytetrafluoroethylene (PTFE) pilot seal retained inside a Custom 455.1 stainless steel cavity. Extrusion of the pilot seal restricts the flow of fuel around the pilot poppet, thus impeding or preventing the main valve stage from opening. It can also prevent the main stage from staying open with adequate force margin, particularly if there is gas in the main stage actuation cavity. During thruster operation on-orbit, fuel valve pilot seal extrusion is commonly indicated by low or erratic chamber pressure or failure of the thruster to fire upon command (Fail-Off). During ground turnaround, pilot seal extrusion is commonly indicated by slow gaseous nitrogen (GN2) main valve opening times (greater than 38 ms) or slow water main valve opening response times (greater than 33 ms). Poppet lift tests and visual inspection can also detect pilot seal extrusion during ground servicing; however, direct metrology on the pilot seat assembly provides the most quantitative and accurate means of identifying extrusion. Minimizing PRCS fuel valve pilot seal extrusion has become an important issue in the effort to improve PRCS reliability and reduce associated life cycle costs.

  12. Melt rheology and molecular weight degradation of amylopectin during multiple pass extrusion of starch

    SciTech Connect

    Willett, J.L.; Millard, M.M.; Jasberg, B.K.

    1996-12-31

    The degradation of starch during extrusion and the role of specific mechanical energy (SME) in this process have been widely studied for single pass extrusion, Multiple extrusion histories are not uncommon in the plastics industry, but little if any has been reported on their effects on starch. Native waxy maize starch (app. 98% amylopectin) was initially converted to a thermoplastic by twin screw extrusion. This extrudate was equilibrated to either 18% or 23% moisture content, and subsequently re-extruded in a single screw extruder (3:1 compression screw) at 110{degrees}C or 130{degrees}C. Melt viscosity data were calculated using the output-pressure data from the second pass. The melts exhibited shear thinning behavior; the power law index increased with temperature, and slightly with moisture content. Molecular weights of selected second-pass extrudates, as well as the native starch and the first-pass extrudate, were measured by light scattering in dimethyl sulfoxide/water. The initial extrusion pass reduced the molecular weight from 300 million to 50 million. Molecular weight reductions in the second pass increased with increasing SME. A first order expression was shown to fit the MW-SME data with a correlation coefficient of 0.91. Implications of the degradation on extrusion processing of starch and the use of single screw extruders for rheological characterization will be discussed.

  13. Thermo-Mechanical Optimization of a Gold Thick-film based SiC Die-attach Assembly using Finite Element Analysis

    NASA Technical Reports Server (NTRS)

    Lin, Shun-Tien; Chen, Liang-Yu

    2002-01-01

    A parametric study of the thermomechanical reliability of a Au thick-film based Sic-die- attach assembly using nonlinear finite element analysis (FEA) was conducted to optimize the die-attach thermo-mechanical performance for operation at temperatures from room temperature to 500 "C. This parametric study centered on material selection, structure design and process control. The die-attach assembly is composed of a 1 mm x 1 mm S i c die attached to a ceramic substrate (either 96% aluminum oxide (A1203) or aluminum nitride (AlN)) with a gold (Au) thick-film attach layer. The effects of die-size, Au attach layer thickness, substrate material, and stress relaxing temperature on the stress/strain distribution and relative fatigue lifetime of the die-attach assembly were numerically analyzed. By comparing the calculated permanent strain in the thick-film attach layer, FEA results indicate that AlN is superior to Al2O3. Thicker Au attach layers and smaller die sizes are recommended to reduce the permanent strain in thick-film die attach layer. Thicker S i c die also reduces the stress near the (top) surface region of the die. A stress relaxing temperature close to the midpoint of the operating temperature range further reduces the maximum stress/strain, thereby improving die-attach thermo-mechanical reliability. These recommendations present guidelines to optimize the thermo-mechanical performance of the die-attach assembly and are valid for a wide range of thermal environments.

  14. Response surface methodology for evaluation and optimization of process parameter and antioxidant capacity of rice flour modified by enzymatic extrusion.

    PubMed

    Xu, Enbo; Pan, Xiaowei; Wu, Zhengzong; Long, Jie; Li, Jingpeng; Xu, Xueming; Jin, Zhengyu; Jiao, Aiquan

    2016-12-01

    For the purpose of investigating the effect of enzyme concentration (EC), barrel temperature (BT), moisture content (MC), and screw speed (SS) on processing parameters (product temperature, die pressure and special mechanical energy (SME)) and product responses (extent of gelatinization (GE), retention rate of total phenolic content (TPC-RR)), rice flour extruded with thermostable α-amylase was analyzed by response surface methodology. Stepwise regression models were computed to generate response surface and contour plots, revealing that both TPC-RR and GE increased as increasing MC while expressed different sensitivities to BT during enzymatic extrusion. Phenolics preservation was benefited from low SME. According to multiple-factor optimization, the conditions required to obtain the target SME (10kJ/kg), GE (100%) and TPC-RR (85%) were: EC=1.37‰, BT=93.01°C, MC=44.30%, and SS=171.66rpm, with the actual values (9.49kJ/kg, 99.96% and 87.10%, respectively) showing a good fit to the predicted values. PMID:27374518

  15. Subsurface Aluminum Nitride Formation in Iron-Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bott, June H.

    Transformation-induced plasticity (TRIP) steels containing higher amounts of aluminum than conventional steels are ideal for structural automotive parts due to their mechanical properties. However, the aluminum tends to react with any processing environment at high temperatures and therefore presents significant challenges during manufacturing. One such challenge occurs during secondary cooling, reheating, and hot-rolling and is caused by a reaction with nitrogen-rich atmospheres wherein subsurface aluminum nitride forms in addition to internal and external oxides. The nitrides are detrimental to mechanical properties and cause surface cracks. It is important to understand how these nitrides and oxides form and their consequences for the quality of steel products. This study looks at model iron-aluminum (up to 8 wt.% aluminum) alloys and uses confocal laser scanning microscopy, x-ray diffraction, scanning electron microscopy with energy dispersive x-ray spectrometry, and transmission electron microscopy to study the effect of various conditions on the growth and development of these precipitates in a subsurface oxygen-depleted region. By using model alloys and controlling the experimental atmosphere, this study is able to understand some of the more fundamental materials science behind aluminum nitride formation in aluminum-rich iron alloys and the relationship between internal nitride and oxide precipitation and external oxide scale morphology and composition. The iron-aluminum alloys were heated in N2 atmospheres containing oxygen impurities. It was found that nitrides formed when bulk aluminum content was below 8 wt.% when oxygen was sufficiently depleted due to the internal oxidation. In the samples containing 1 wt.% aluminum, the depth of the internal oxide and nitride zones were in agreement with a diffusion-based model. Increasing aluminum content to 3 and 5 wt% had the effects of modifying the surface-oxide scale composition and increasing its continuity

  16. Effect of Viscosity Measurement Method to Simulate High Pressure Die Casting of Thin-Wall AlSi10MnMg Alloy Castings

    NASA Astrophysics Data System (ADS)

    Zhu, B. W.; Li, L. X.; Liu, X.; Zhang, L. Q.; Xu, R.

    2015-12-01

    In the present study, a rotating cylinder viscometer (RCV) was adopted to measure the viscosity of AlSi10MnMg aluminum alloy. The results show that the measured viscosity is much higher than previously reported viscosity of aluminum alloys measured by oscillation vessel viscometer. The viscosity measured by RCV was introduced into the simulation of the filling progress of high pressure die casting (HPDC) for thin-walled castings of aluminum alloy (TWCA). The simulated results match well with the experimental results indicating that the RCV is the most appropriate to use for simulations of HPDC for TWCA.

  17. [Microbiological corrosion of aluminum alloys].

    PubMed

    Smirnov, V F; Belov, D V; Sokolova, T N; Kuzina, O V; Kartashov, V R

    2008-01-01

    Biological corrosion of ADO quality aluminum and aluminum-based construction materials (alloys V65, D16, and D16T) was studied. Thirteen microscopic fungus species and six bacterial species proved to be able to attack aluminum and its alloys. It was found that biocorrosion of metals by microscopic fungi and bacteria was mediated by certain exometabolites. Experiments on biocorrosion of the materials by the microscopic fungus Alternaria alternata, the most active biodegrader, demonstrated that the micromycete attack started with the appearance of exudate with pH 8-9 on end faces of the samples. PMID:18669265

  18. Plasma Source Ion Implantation of Aluminum and Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Walter, Kevin Carl

    Three plasma source ion implantation (PSII) schemes applied to three aluminum systems have been studied. Pure aluminum, and aluminum alloys 7075 (Al-Cu-Mg-Zn) and A390 (Al-17Si-Cu-Fe) were (1) argon ion sputter-cleaned and nitrogen-implanted, (2) nitrogen-implanted without sputter -cleaning, and (3) argon-implanted. Nitrogen implantation was performed with the goal of modifying the surface properties by transformation of the surface to aluminum-nitride. Argon implantation was performed with the goal of modifying the surface properties by inducing radiation damage. All implantation schemes were accomplished using a glow discharge mode of the PSII process. Implanted surfaces were investigated using Auger depth profiling and Transmission Electron Microscopy. The profiles indicated a stoichiometric layer, ~ 0.15 μm thick, of AlN on the nitrogen-implanted samples. Electron microscopy confirmed the complete conversion of the aluminum surface to AlN. Knoop microhardness tests showed an increase in surface hardness, especially at low loads. The improvements were independent of prior sputter-cleaning and were approximately equal for the studied aluminum systems. Pin-on-disk wear tests were conducted using a ruby stylus and isopropanol lubrication. Argon implantation decreased the wear resistance of pure aluminum and 7075. Nitrogen implantation improved the wear rates by a factor of ~10 for pure aluminum and 7075. These improvements were independent of prior sputter-cleaning. The coefficient of friction was not significantly influenced by the implantation schemes. Due to a coarse microstructure, tribological tests of ion-implanted A390 were inconclusive. Corrosion studies performed in a 3.5 wt% NaCl solution (seawater) indicated nitrogen implantation gave pure aluminum improved corrosion resistance. The improvement is due to the complete conversion of the aluminum surface to AlN. Because of pre-existing precipitates, the corrosion properties of 7075 and A390 were not

  19. Manufacture of aspherical molding dies for x-ray telescopes after ASTRO-H

    NASA Astrophysics Data System (ADS)

    Namba, Yoshiharu; Beaucamp, Anthony; Matsumoto, Hironori; Tamura, Keisuke; Tawara, Yuzuru; Kunieda, Hideyo; Takahashi, Tadayuki

    2014-07-01

    Producing X-ray imaging space telescopes is a very expensive endeavor, due in great part to the difficulty of fabricating thin mirrors for Wolter type-I optical assemblies. To meet this challenge, replication from optical molding dies (also called mandrels) has become the preferred method, as it is reliable and economical. Several replication methods exist: in the case of the ASTRO-H mission, DC magnetron sputtering was used to deposit Pt/C multilayer coating on glass molding dies. The multilayer coating was then bonded with epoxy to aluminum shells and then separated from the die. Another mirror replication method consists of slumping thin glass sheets over a full (or a section of) revolution molding die under high temperature. This method was demonstrated in the case of the NuSTAR mission. But the challenge of fabricating truly aspheric Wolter type molding dies, which are capable of highly accurate angular resolution (below 5 arcs), remains very expensive and time consuming. In this paper, three methods for producing X-ray optic molding dies are presented. Each method uses a different substrate material and process chain, as follows: electroless nickel plated aluminum (first diamond turned then correctively polished), fused silica (first precision ground then correctively polished), and CVD silicon carbide (which can be finished entirely with a newly developed Shape Adaptive Grinding process). The process chains employed for each method are explained in details, and their relative merits discussed. A way forward for the next generation of X-ray telescopes after ASTRO-H is then drawn out.

  20. Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sakhuja, Amit; Brevick, Jerald R.

    2004-06-01

    Recent research by the Copper Development Association (CDA) has demonstrated the feasibility of die-casting electric motor rotors using copper. Electric motors using copper rotors are significantly more energy efficient relative to motors using aluminum rotors. However, one of the challenges in copper rotor die-casting is low tool life. Experiments have shown that the higher molten metal temperature of copper (1085 °C), as compared to aluminum (660 °C) accelerates the onset of thermal fatigue or heat checking in traditional H-13 tool steel. This happens primarily because the mechanical properties of H-13 tool steel decrease significantly above 650 °C. Potential approaches to mitigate the heat checking problem include: 1) identification of potential tool materials having better high temperature mechanical properties than H-13, and 2) reduction of the magnitude of cyclic thermal excursions experienced by the tooling by increasing the bulk die temperature. A preliminary assessment of alternative tool materials has led to the selection of nickel-based alloys Haynes 230 and Inconel 617 as potential candidates. These alloys were selected based on their elevated temperature physical and mechanical properties. Therefore, the overall objective of this research work was to predict the number of copper rotor die-casting cycles to the onset of heat checking (tool life) as a function of bulk die temperature (up to 650 °C) for Haynes 230 and Inconel 617 alloys. To achieve these goals, a 2D thermo-mechanical FEA was performed to evaluate strain ranges on selected die surfaces. The method of Universal Slopes (Strain Life Method) was then employed for thermal fatigue life predictions.