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Sample records for am50 magnesium alloy

  1. Biocorrosion behavior of biodegradable nanocomposite fibers coated layer-by-layer on AM50 magnesium implant.

    PubMed

    Abdal-Hay, Abdalla; Hasan, Anwarul; Kim, Yu-Kyoung; Yu-Kyoung; Lee, Min-Ho; Hamdy, Abdel Salam; Khalil, Khalil Abdelrazek

    2016-01-01

    This article demonstrates the use of hybrid nanofibers to improve the biodegradation rate and biocompatibility of AM50 magnesium alloy. Biodegradable hybrid membrane fiber layers containing nano-hydroxyapatite (nHA) particles and poly(lactide)(PLA) nanofibers were coated layer-by-layer (LbL) on AM50 coupons using a facile single-step air jet spinning (AJS) approach. The corrosion performance of coated and uncoated coupon samples was investigated by means of electrochemical measurements. The results showed that the AJS 3D membrane fiber layers, particularly the hybrid membrane layers containing a small amount of nHA (3 wt.%), induce a higher biocorrosion resistance and effectively decrease the initial degradation rate compared with the neat AM50 coupon samples. The adhesion strength improved highly due to the presence of nHA particles in the AJS layer. Furthermore, the long biodegradation rates of AM50 alloy in Hank's balanced salt solution (HBSS) were significantly controlled by the AJS-coatings. The results showed a higher cytocompatibility for AJS-coatings compared to that for neat Mg alloys. The nanostructured nHA embedded hybrid PLA nanofiber coating can therefore be a suitable coating material for Mg alloy as a potential material for biodegradable metallic orthopedic implants. PMID:26478426

  2. Solidification of Magnesium (AM50A) / vol%. SiCp composite

    NASA Astrophysics Data System (ADS)

    Zhang, X.; Hu, H.

    2012-01-01

    Magnesium matrix composite is one of the advanced lightweight materials with high potential to be used in automotive and aircraft industries due to its low density and high specific mechanical properties. The magnesium composites can be fabricated by adding the reinforcements of fibers or/and particles. In the previous literature, extensive studies have been performed on the development of matrix grain structure of aluminum-based metal matrix composites. However, there is limited information available on the development of grain structure during the solidification of particulate-reinforced magnesium. In this work, a 5 vol.% SiCp particulate-reinforced magnesium (AM50A) matrix composite (AM50A/SiCp) was prepared by stir casting. The solidification behavior of the cast AM50A/SiCp composite was investigated by computer-based thermal analysis. Optical and scanning electron microscopies (SEM) were employed to examine the occurrence of nucleation and grain refinement involved. The results indicate that the addition of SiCp particulates leads to a finer grain structure in the composite compared with the matrix alloy. The refinement of grain structure should be attributed to both the heterogeneous nucleation and the restricted primary crystal growth.

  3. Influence of Electrolytic Plasma Oxidation Coating on Tensile Behavior of Die-Cast AM50 Alloy Subjected to Salt Corrosion

    NASA Astrophysics Data System (ADS)

    Han, Lihong; Nie, Xueyuan; Zhang, Peng; Zhang, Qiang; Hu, Henry

    Three different thickness ceramic coatings were deposited on die-cast AM50 magnesium alloy in KOH and NaAlO2 solution using electrolytic plasma oxidation (EPO) technology for corrosion prevention. Immersion corrosion tests were carried out in 3.5% NaCl solution for 336 hours to investigate the effect of coating thicknesses on tensile and fracture behaviors of the coated AM50 alloys. The results show that the yield strength (YS) and ultimate tensile strength (UTS) of the coated AM50 alloy subjected to immersion corrosion increase with an increase in coating thicknesses. Further analyses on stress and strain curves indicate that the coating enhances the strain-hardening rates of the corroded alloy during its plastic deformation. SEM examination on the fractured surface manifests that the substrate AM50 alloys exhibit characteristics of ductile deformation with deep dimples. However, brittle features prevail on the fractured surface of the mixed layer of coating plus oxidation corrosion product. Micro cracks were observed between the mixed layer and the AM50 alloy substrate induced by corrosion and within the mixed layer induced by EPO process, which could be responsible for the brittle fracture.

  4. A ToF-SIMS investigation of the corrosion behavior of Mg alloy AM50 in atmospheric environments

    NASA Astrophysics Data System (ADS)

    Esmaily, M.; Malmberg, P.; Shahabi-Navid, M.; Svensson, J. E.; Johansson, L. G.

    2016-01-01

    The redistribution of chloride and sodium ions after the NaCl-induced atmospheric corrosion of Mg alloy AM50 was investigated by means of Time-of-Flight Ion Mass Spectroscopy (ToF-SIMS). The samples were exposed at -4 and 22 °C in the presence of 400 ppm CO2. The results confirm the presence of less conductive electrolyte, and thus, less movement of ionic species (including sodium and chloride) in the electrolyte layer formed on the surface of samples exposed at the sub-zero temperature. Besides, ToF-SIMS analysis showed the presence of an Al-containing surface film formed on the alloy surface after exposure at high relative humidity.

  5. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  6. Upsettability and forming limit of magnesium alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Park, Heung Sik; Kim, Si Pom; Park, Young Chul; Park, Joon Hong; Baek, Seung Gul

    2012-11-01

    In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. In this study, Microstructure, Vickers hardness and tensile tests were examined and performed for each specimen to verify effects of forming conditions. Also to verify upsettability and forming limit of the specimen at room temperature and elevated temperature, upsetting experiments were performed. For comparison, experiments at elevated temperature were performed for various Mg alloy, such as AZ31, AZ91, and AM50. The experimental results were compared with those of CAE analysis to propose forming limit of Magnesium alloys.

  7. Fatigue Crack Growth Mechanisms in High-Pressure Die-Cast Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    El Kadiri, Haitham; Horstemeyer, M. F.; Jordon, J. B.; Xue, Yibin

    2008-01-01

    Microstructure-affected micromechanisms of fatigue crack growth operating near the limit plasticity regime were experimentally identified for the four main commercial high-pressure die-cast (HPDC) magnesium alloys: AM50, AM60, AZ91, and AE44. These fatigue micromechanisms manifested by the concomitant effects of casting pores, interdendritic Al-rich solid solution layer, β-phase particles, Mn-rich inclusions, rare earth-rich intermetallics, dendrite cell size, and surface segregation phenomena. These concomitant mechanisms clearly delineated the fatigue durability observed for the AM50, AM60, AZ91, and AE44 Mg alloys in both the low- and high-cycle fatigue regimes.

  8. Lightweight magnesium-lithium alloys show promise

    NASA Technical Reports Server (NTRS)

    Adams, W. T.; Cataldo, C. E.

    1964-01-01

    Evaluation tests show that magnesium-lithium alloys are lighter and more ductile than other magnesium alloys. They are being used for packaging, housings, containers, where light weight is more important than strength.

  9. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  10. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  11. Electrodeposition of magnesium and magnesium/aluminum alloys

    SciTech Connect

    Mayer, A.

    1988-10-18

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/alumnum alloys having varying selected compositions.

  12. Corrosion in Magnesium and a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Akavipat, Sanay

    Magnesium and a magnesium alloy (AZ91C) have been ion implanted over a range of ions energies (50 to 150 keV) and doses (1 x 10('16) to 2 x 10('17) ions/cm('2)) to modify the corrosion properties of the metals. The corrosion tests were done by anodic polarization in chloride -free and chloride-containing aqueous solutions of a borated -boric acid with a pH of 9.3. Anodic polarization measurements showed that some implantations could greatly reduce the corrosion current densities at all impressed voltages and also increased slightly the pitting potential, which indicated the onset of the chloride attack. These improvements in corrosion resistance were caused by boron implantations into both types of samples. However, iron implantations were found to improve only the magnesium alloy. To study the corrosion in more detail, Scanning Auger Microprobe Spectrometer (SAM), Scanning Electron Microscope (SEM) with an X-ray Energy Spectrometry (XES) attachment, and Transmission Electron Microscope (TEM) measurements were used to analyze samples before, after, and at various corrosion stages. In both the unimplanted pure magnesium and AZ91C samples, anodic polarization results revealed that there were three active corrosion stages (Stages A, C, and E) and two passivating stages (Stages B and D). Examination of Stages A and B in both types of samples showed that only a mild, generalized corrosion had occurred. In Stage C of the TD samples, a pitting breakdown in the initial oxide film was observed. In Stage C of the AZ91C samples, galvanic and intergranular attack around the Mg(,17)Al(,12) intermetallic islands and along the matrix grain boundaries was observed. Stage D of both samples showed the formation of a thick, passivating oxygen containing, probably Mg(OH)(,2) film. In Stage E, this film was broken down by pits, which formed due to the presence of the chloride ions in both types of samples. Stages A through D of the unimplanted samples were not seen in the boron or iron

  13. Magnesium-lithium casting alloys

    NASA Technical Reports Server (NTRS)

    Latenko, V. P.; Silchenko, T. V.; Tikhonov, V. A.; Maltsev, V. P.; Korablin, V. P.

    1974-01-01

    The strength properties of magnesium-lithium alloys at room, low, and high temperatures are investigated. It is found that the alloys may have practical application at ambient temperatures up to 100 C, that negative temperatures have a favorable influence on the alloy strength, and that cyclic temperature variations have practically no effect on the strength characteristics. The influence of chemical coatings on corrosion resistance of the MgLi alloys is examined. Several facilities based on pressure casting machines, low-pressure casting machines, and magnetodynamic pumps were designed for producing MgLi alloy castings. Results were obtained for MgLi alloys reinforced with fibers having a volumetric content of 15%.

  14. Nondestructive spot test method for magnesium and magnesium alloys

    NASA Technical Reports Server (NTRS)

    Wilson, M. L. (Inventor)

    1973-01-01

    A method for spot test identification of magnesium and various magnesium alloys commonly used in aerospace applications is described. The spot test identification involves color codes obtained when several drops of 3 M hydrochloric acid are placed on the surface to be tested. After approximately thirty seconds, two drops of this reacted acid is transferred to each of two depressions in a spot plate for additions of other chemicals with subsequent color changes indicating magnesium or its alloy.

  15. Imparting passivity to vapor deposited magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  16. Imparting passivity to vapor deposited magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  17. Magnesium-lithium alloys developed for low temperature use

    NASA Technical Reports Server (NTRS)

    Dunkerley, F. J.; Leavenworth, H. W., Jr.

    1967-01-01

    Three new magnesium-lithium alloys have been developed for application at cryogenic temperatures. These lightweight alloys have approximately doubled the tensile and yield strengths at room temperature of previously described magnesium-lithium alloys.

  18. Anticorrosive magnesium hydroxide coating on AZ31 magnesium alloy by hydrothermal method

    NASA Astrophysics Data System (ADS)

    Zhu, Yanying; Wu, Guangming; Zhao, Qing; Zhang, Yun-Hong; Xing, Guangjian; Li, Donglin

    2009-09-01

    Magnesium alloys are potential biodegradable biomaterials in orthopedic surgery. However, the rapid degradation rate has limited their application in biomedical field. A great deal of studies have been done to improve the resistance of magnesium alloys. In this article, An anticorrosive magnesium hydroxide coating with a thickness of approximately 100μm was formed on an AZ31 magnesium alloy by hydrothermal method. The morphology of the coatings were observed by an optical microscope and SEM. And the samples were soaked in hank's solution (37°C) to investigate the corrosion resistance. Magnesium alloy AZ31 with magnesium hydroxide coatings present superior corrosion resistance than untreated samples.

  19. Impurity control and corrosion resistance of magnesium-aluminum alloy

    SciTech Connect

    Liu, M.; Song, GuangLing

    2013-01-01

    The corrosion resistance of magnesium alloys is very sensitive to the contents of impurity elements such as iron. In this study, a series of diecast AXJ530 magnesium alloy samples were prepared with additions of Mn and Fe. Through a comprehensive phase diagram calculation and corrosion evaluation, the mechanisms for the tolerance limit of Fe in magnesium alloy are discussed. This adds a new dimension to control the alloying impurity in terms of alloying composition design and casting conditions.

  20. A lightweight shape-memory magnesium alloy.

    PubMed

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries. PMID:27463668

  1. A lightweight shape-memory magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-01

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)–, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at –150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  2. Simulating the dynamic response of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Lloyd, Jeffrey; Becker, Richard

    Unlike several conventional metals, the mechanical response of magnesium is severely anisotropic for quasistatic and dynamic loading conditions. In this work we present a crystal-based strength model that is the same order of magnitude in computational cost as rate-dependent isotropic strength models, yet is able to capture essential features exhibited by textured magnesium polycrystals. The model demarcates plastic deformation into contributions from basal slip, extension twinning, and non-basal slip mechanisms. Comparisons are made between model predictions and experiments for two magnesium alloys with differing processing histories. The model is then used to explore and quantify the dependence of metallurgical and processing variations for several dynamic experiments that probe propensity for localization and failure under complex loading conditions.

  3. Method for removing magnesium from aluminum-magnesium alloys with engineered scavenger compound

    SciTech Connect

    Riley, W.D.; Jong, B.W.

    1994-12-31

    The invention relates to a method for removal and production of high purity magnesium from aluminum-magnesium alloys using an engineered scanvenger compound. In particular, the invention relates to a method for removal and production of high purity magnesium from aluminum-magnesium alloys using the engineered scanvenger compound (ESC) lithium titanate (Li2O3TiO2). The removal of magnesium from the aluminum-magnesium alloys is performed at about 600-750 C in a molten salt bath of KCl or KCl-MgCl2 using lithium titanate (Li2O3TiO2) as the engineered scavenger compound (ESC). Electrode deposition of magnesium from the loaded ESC onto a stainless steel electrode is accomplished in a second step, and provides a clean magnesium electrode deposit for recycling. The second step also prepares the ESC for reuse.

  4. Size Effect on Magnesium Alloy Castings

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Wang, Qigui; Luo, Alan A.; Zhang, Peng; Peng, Liming

    2016-03-01

    The effect of grain size on tensile and fatigue properties has been investigated in cast Mg alloys of Mg-2.98Nd-0.19Zn (1530 μm) and Mg-2.99Nd-0.2Zn-0.51Zr (41 μm). The difference between RB and push-pull fatigue testing was also evaluated in both alloys. The NZ30K05-T6 alloy shows much better tensile strengths (increased by 246 pct in YS and 159 pct in UTS) and fatigue strength (improved by ~80 pct) in comparison with NZ30-T6 alloy. RB fatigue testing results in higher fatigue strength compared with push-pull fatigue testing, mainly due to the stress/strain gradient in the RB specimen cross section. The material with coarse grains could be hardened more in the cyclic loading condition than in the monotonic loading condition, corresponding to the lower σ f and the higher σ f/σ b or σ f/σ 0.2 ratio compared to the materials with fine grains. The fatigue crack initiation sites and failure mechanism are mainly determined by the applied stress/strain amplitude. In LCF, fatigue failure mainly originates from the PSBs within the surface or subsurface grains of the samples. In HCF, cyclic deformation and damage irreversibly caused by environment-assisted cyclic slip is the crucial factor to influence the fatigue crack. The Coffin-Manson law and Basquin equation, and the developed MSF models and fatigue strength models can be used to predict fatigue lives and fatigue strengths of cast magnesium alloys.

  5. Size Effect on Magnesium Alloy Castings

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Wang, Qigui; Luo, Alan A.; Zhang, Peng; Peng, Liming

    2016-06-01

    The effect of grain size on tensile and fatigue properties has been investigated in cast Mg alloys of Mg-2.98Nd-0.19Zn (1530 μm) and Mg-2.99Nd-0.2Zn-0.51Zr (41 μm). The difference between RB and push-pull fatigue testing was also evaluated in both alloys. The NZ30K05-T6 alloy shows much better tensile strengths (increased by 246 pct in YS and 159 pct in UTS) and fatigue strength (improved by ~80 pct) in comparison with NZ30-T6 alloy. RB fatigue testing results in higher fatigue strength compared with push-pull fatigue testing, mainly due to the stress/strain gradient in the RB specimen cross section. The material with coarse grains could be hardened more in the cyclic loading condition than in the monotonic loading condition, corresponding to the lower σ f and the higher σ f/ σ b or σ f/ σ 0.2 ratio compared to the materials with fine grains. The fatigue crack initiation sites and failure mechanism are mainly determined by the applied stress/strain amplitude. In LCF, fatigue failure mainly originates from the PSBs within the surface or subsurface grains of the samples. In HCF, cyclic deformation and damage irreversibly caused by environment-assisted cyclic slip is the crucial factor to influence the fatigue crack. The Coffin-Manson law and Basquin equation, and the developed MSF models and fatigue strength models can be used to predict fatigue lives and fatigue strengths of cast magnesium alloys.

  6. Potential automotive uses of wrought magnesium alloys

    SciTech Connect

    Gaines, L.; Cuenca, R.; Wu, S.; Stodolsky, F. |

    1996-06-01

    Vehicle weight reduction is one of the major means available to improve automotive fuel efficiency. High-strength steels, aluminum (Al), and polymers are already being used to reduce weight significantly, but substantial additional reductions could be achieved by greater use of low-density magnesium (Mg) and its alloys. Mg alloys are currently used in relatively small quantities for auto parts, generally limited to die castings (e.g., housings). Argonne National Laboratory`s Center for Transportation Research has performed a study for the Lightweight Materials Program within DOE`s Office of Transportation Materials to evaluate the suitability of wrought Mg and its alloys to replace steel/aluminum for automotive structural and sheet applications. Mg sheet could be used in body nonstructural and semi-structural applications, while extrusions could be used in such structural applications as spaceframes. This study identifies high cost as the major barrier to greatly increased Mg use in autos. Two technical R and D areas, novel reduction technology and better hot-forming technology, could enable major cost reductions.

  7. Multi-functional magnesium alloys containing interstitial oxygen atoms

    NASA Astrophysics Data System (ADS)

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-03-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design.

  8. Multi-functional magnesium alloys containing interstitial oxygen atoms.

    PubMed

    Kang, H; Choi, H J; Kang, S W; Shin, S E; Choi, G S; Bae, D H

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  9. Multi-functional magnesium alloys containing interstitial oxygen atoms

    PubMed Central

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  10. Bearing Tests of Magnesium-alloy Sheet

    NASA Technical Reports Server (NTRS)

    Sharp, W H; Moore, R L

    1943-01-01

    Bearing tests of AM-3S, AM-52S, and AM-C57S magnesium-alloy sheet in various thicknesses and tempers were made. Bearing yield and ultimate strengths were determined and compared for various edge distances and for various ratios of loading-pin diameter to sheet thickness. Tensile strengths were determined and ratios of average bearing yield and ultimate strength to tensile strength are given. The results of the tests indicated that ultimate bearing strengths increased with edge distances up to 1.5 to 2 times the diameter of the loading pin; that ultimate bearing strengths are a function of the ratio of pin diameter to sheet thickness; and that these properties are effected only slightly by increases in edge distance greater than 1.5 diameters.

  11. Blackening of magnesium alloy using femtosecond laser.

    PubMed

    Shi, Haixia; Cui, Zeqin; Wang, Wenxian; Xu, Bingshe; Gong, Dianqing; Zhang, Wei

    2015-09-01

    Magnesium alloy, a potential structural and biodegradable material, has been increasingly attracting attention. In this paper, two structures with enhanced light absorption on an AZ31B magnesium surface are fabricated by femtosecond laser texturing. Laser power and the number of laser pulses are mainly investigated for darkening effect. After irradiation, surface characteristics are analyzed by a scanning electron microscope equipped with an energy dispersive spectrometer and laser scanning confocal microscope. The darkening effect is investigated by a spectrophotometer with an integrating sphere. Microgroove and stripe structures are obtained, which are covered with homogeneous nanoprotrusions and nanoparticles. The main surface chemical composition after laser ablation is MgO. The optimal light absorption in the visible range (wavelength of 400-800 nm) reaches about 98%, which is significantly improved compared with the untreated surface. The enhanced light absorption is mainly attributed to surface structure. Femtosecond laser surface texturing technology offers potential in the application of stealth technology, airborne devices, and biomedicine. PMID:26368903

  12. Casting Porosity-Free Grain Refined Magnesium Alloys

    SciTech Connect

    Schwam, David

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  13. Column strength of magnesium alloy AM-57S

    NASA Technical Reports Server (NTRS)

    Holt, M

    1942-01-01

    Tests were made to determine the column strength of extruded magnesium alloy AM-57S. Column specimens were tested with round ends and with flat ends. It was found that the compressive properties should be used in computations for column strengths rather than the tensile properties because the compressive yield strength was approximately one-half the tensile yield strength. A formula for the column strength of magnesium alloy AM-57S is given.

  14. Al-TiH2 Composite Foams Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  15. Magnesium for automotive applications

    SciTech Connect

    VanFleteren, R.

    1996-05-01

    Die cast magnesium parts are rapidly replacing steel and aluminum structural components in automotive applications, as design engineers seek to reduce assembly costs, raise fuel efficiency, and improve safety. Dozens of automotive components are now die cast from magnesium alloys, including seat stanchions, valve covers, steering wheels, and a variety of steering column components. Because of their excellent castability, complex magnesium die castings can sometimes consolidate several components and eliminate assembly steps. Highly ductile magnesium alloys such as AM60B (6% aluminum) and AM50A (5% aluminum) are important in helping to meet automotive industry crash-energy requirements for car seating and steering components. AZ91D (9% aluminum, 1% zinc) alloys are making removable rear seats in new minivans much easier to handle.

  16. Electrodeposition of aluminium, aluminium/magnesium alloys, and magnesium from organometallic electrolytes

    SciTech Connect

    Mayer, A.

    1988-01-01

    The electrodeposition of aluminum, magnesium, and the combination of these metals from nonaqueous media is discussed. Plating baths for depositing Al/Mg alloys or for plating essentially pure Mg were developed. These solutions contain alkali meal fluoride or quaternary ammonium halide/aluminium alkyl complexes and dialkyl magnesium dissolved in aromatic hydrocarbons. Alloy deposits over the whole composition range can be plated from these solutions by varying the relative quantities of the aluminium and magnesium alkyls and by changing the bath-operating parameters. 18 refs., 4 figs.

  17. Formability Analysis of Magnesium Alloy Sheet Bulging Using FE Simulation

    NASA Astrophysics Data System (ADS)

    Mac Donald, B. J.; Hunt, D.; Yoshihara, S.; Manabe, K.

    2007-05-01

    There is currently much focus on the application of magnesium alloys to automotive structural components. This has arisen due to the positive environmental aspects associated with use of magnesium alloys such as weight reduction and recycling potential. In recent years many researchers have focused on the application of various forming processes to magnesium alloys. Magnesium alloys would seem highly suitable for sheet forming due to high N and r values, however, in application their formability has been inferior to, for example, aluminium alloys. It has thus been concluded that, when dealing with magnesium alloys, it is difficult to predict formability based on material properties. In order to improve formability and forming accuracy when using Mg alloys it is necessary to build a database and inference system which could decide the optimal forming parameters for complex automotive components. Currently not enough data is available to build such a database due to the limited number of studies available in literature. In this study an experimental analysis of hemispherical bulge forming at elevated temperature was undertaken in order to evaluate formability and hence build a database for forming process design. A finite element model based on the experiment has been built and validated against the experimental results. A ductile failure criterion has been integrated with the FE model and is used to predict the onset of failure. This paper discusses the development and validation of the finite element model with the ductile failure criterion and presents results from the experimental tests and FE simulations.

  18. REGENERATION OF FISSION-PRODUCT-CONTAINING MAGNESIUM-THORIUM ALLOYS

    DOEpatents

    Chiotti, P.

    1964-02-01

    A process of regenerating a magnesium-thorium alloy contaminated with fission products, protactinium, and uranium is presented. A molten mixture of KCl--LiCl-MgCl/sub 2/ is added to the molten alloy whereby the alkali, alkaline parth, and rare earth fission products (including yttrium) and some of the thorium and uranium are chlorinated and

  19. Adherent protective coatings plated on magnesium-lithium alloy

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Zinc is plated on a magnesium-lithium alloy by using a modification of the standard zinc-plate immersion bath. Further protection is given the alloy by applying a light plating of copper on the zinc plating. Other metals are plated on the copper by using conventional plating baths.

  20. On the Modeling of Plastic Deformation of Magnesium Alloys

    SciTech Connect

    Ertuerk, S.; Steglich, D.; Bohlen, J.; Letzig, D.; Brocks, W.

    2007-05-17

    Magnesium alloys are promising materials due to their low density and therefore high specific strength. However, the industrial application is not well established so far, especially for wrought products such as sheets or profiles. Due to its hexagonal crystallographic structure, deformation mechanisms observed in magnesium alloys are rather different from those in face centered cubic metals such as aluminum alloys. This leads not only to a mechanical anisotropy, but also to a tension-compression asymmetry, i.e. unequal compressive and tensile yield strength. The resulting complexity in the yielding behavior of such materials cannot be captured by conventional models of J2 plasticity. Cazacu and Barlat, therefore, proposed a phenomenological yield potential which accounts for the respective phenomena by introducing the third invariant of the stress tensor. Simulations based on this model are performed with ABAQUS/Explicit and a user defined routine VUMAT for validating the respective implementation. The application aims at simulating the extrusion process of magnesium alloys.

  1. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  2. Deformation behavior and microstructure evolution of wrought magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wang, Shouren; Song, Linghui; Kang, Sukbong; Cho, Jaehyung; Wang, Yingzi

    2013-05-01

    There are many researches on the deformation behavior of wrought magnesium alloys, such as AZ31, AZ80, AZ91, and ZK60 magnesium alloys at different temperatures and strain rates, but few of them focuses on the deformation behavior of AZ41M and ZK60M alloys, especially under the twin-roll casting (TRC) state. Meanwhile, the existing researches only focus on the grain refinement law of the magnesium alloys under deformation conditions, the deformation mechanism has not been revealed yet. The hot compression behavior of AZ41M and ZK60M magnesium alloys under the temperature and strain rate ranges of 250-400 °C and 0.001-1 s-1 are studied by thermal simulation methods using Gleeble 1500 machine and virtual simulation using finite element analysis software. Simulation results show that sine hyperbolic law is the most suitable flow stress model for wider deformation conditions. The most reasonable selected deformation conditions of ZK60M alloy is 350 °C/0.1 s-1 for TRC and 350 °C/1 s-1 for conventional casting (CC), while AZ41M alloy is 300 °C/0.01 s-1 for TRC and 350 °C/0.1 s-1 for CC. Deformation behavior and dynamic recrystallization (DRX) mechanism of them are analyzed at the same deformation conditions. The microstructures of AZ41M and ZK60M alloys are observed at different deformed conditions by optical microscopy (OM) and electron back scatter diffraction (EBSD) and it reveals the flow behavior and deformation mechanism of them. Working harden and work soften contribute to the activation of basal, non-basal slip systems which promote DRX. The proposed research reveals the deformation behavior and mechanism of the AZ41M and ZK 60M magnesium alloys and concludes their optimized deformation parameters and processes and provides a theory basis for their manufacturing and application.

  3. In vivo decomposition study of coated magnesium alloys

    NASA Astrophysics Data System (ADS)

    White, Desiree; Piersma, Tyler; Lecronier, David; Cheng, Xingguo; Rabago-Smith, Montserrat

    2010-04-01

    In the last decade, magnesium has resurged as an important biomaterial. Its mechanical properties are very similar to natural bone, and it degrades in vivo to non toxic substances. Unfortunately, corrosion of pure magnesium in vivo is rapid, thus coated alloys that decrease its corrosion could be used as implants in orthopedics. This presentation will describe the degradation results in cell cultures and in rats.

  4. In vitro decomposition study of coated magnesium alloys

    NASA Astrophysics Data System (ADS)

    Piersma, Tyler; White, Desiree; Cheng, Xinggou; Rabago-Smith, Montserrat; Lecronier, David

    2010-04-01

    In the last decade, magnesium has resurged as an important biomaterial. It's mechanical properties are very similar to natural bone, and it degrades in vivo to non toxic substances. Unfortunately, corrosion of pure magnesium in vivo is rapid, thus coated alloys that decrease it's corrosion could be used as implants in orthopedics. This presentation will describe the degradation results in a simulated body fluid (SBF).

  5. Temperature Dependent Constitutive Modeling for Magnesium Alloy Sheet

    SciTech Connect

    Lee, Jong K.; Lee, June K.; Kim, Hyung S.; Kim, Heon Y.

    2010-06-15

    Magnesium alloys have been increasingly used in automotive and electronic industries because of their excellent strength to weight ratio and EMI shielding properties. However, magnesium alloys have low formability at room temperature due to their unique mechanical behavior (twinning and untwining), prompting for forming at an elevated temperature. In this study, a temperature dependent constitutive model for magnesium alloy (AZ31B) sheet is developed. A hardening law based on non linear kinematic hardening model is used to consider Bauschinger effect properly. Material parameters are determined from a series of uni-axial cyclic experiments (T-C-T or C-T-C) with the temperature ranging 150-250 deg. C. The influence of temperature on the constitutive equation is introduced by the material parameters assumed to be functions of temperature. Fitting process of the assumed model to measured data is presented and the results are compared.

  6. Temperature Dependent Constitutive Modeling for Magnesium Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Lee, Jong K.; Lee, June K.; Kim, Hyung S.; Kim, Heon Y.

    2010-06-01

    Magnesium alloys have been increasingly used in automotive and electronic industries because of their excellent strength to weight ratio and EMI shielding properties. However, magnesium alloys have low formability at room temperature due to their unique mechanical behavior (twinning and untwining), prompting for forming at an elevated temperature. In this study, a temperature dependent constitutive model for magnesium alloy (AZ31B) sheet is developed. A hardening law based on non linear kinematic hardening model is used to consider Bauschinger effect properly. Material parameters are determined from a series of uni-axial cyclic experiments (T-C-T or C-T-C) with the temperature ranging 150-250° C. The influence of temperature on the constitutive equation is introduced by the material parameters assumed to be functions of temperature. Fitting process of the assumed model to measured data is presented and the results are compared.

  7. Biodegradable Magnesium Alloys: A Review of Material Development and Applications

    PubMed Central

    Persaud-Sharma, Dharam; McGoron, Anthony

    2012-01-01

    Magnesium based alloys possess a natural ability to biodegrade due to corrosion when placed within aqueous substances, which is promising for cardiovascular and orthopedic medical device applications. These materials can serve as a temporary scaffold when placed in vivo, which is desirable for treatments when temporary supportive structures are required to assist in the wound healing process. The nature of these materials to degrade is attributed to the high oxidative corrosion rates of magnesium. In this review, a summary is presented for magnesium material development, biocorrosion characteristics, as well as a biological translation for these results. PMID:22408600

  8. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells

    PubMed Central

    Martinez-Sanchez, Adela Helvia; Luthringer, Berengere Julie Christine; Feyerabend, Frank; Jimbo, Ryo; Willumeit-Römer, Regine; Wennerberg, Ann

    2015-01-01

    Background Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg). Materials and Methods The degradation parameters of magnesium-silver (Mg2Ag), magnesium-gadolinium (Mg10Gd) and magnesium-rare-earth (Mg4Y3RE) alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development. Results and Conclusions The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time. PMID:26600388

  9. Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

    SciTech Connect

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

    2007-03-15

    Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO{sub 2} with some Mg(OH){sub 2}. The middle layer that is 50 nm thick comprises predominantly TiO{sub 2} and MgO with minor contributions from MgAl{sub 2}O{sub 4} and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti{sub 3}Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37{+-}1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased {beta}-Mg{sub 12}Al{sub 17} phase.

  10. Coating protects magnesium-lithium alloys against corrosion

    NASA Technical Reports Server (NTRS)

    1967-01-01

    Coating protects newly developed magnesium-lithium alloys against corrosion. The procedure includes heating the ingots in a salt bath and rolling them to the desired sheet thickness. The black coating, which is tough though thin and ductile, is derived mainly from chromium.

  11. Acoustic emission during unloading of elastically stressed magnesium alloy

    NASA Technical Reports Server (NTRS)

    Lee, S. S.; Williams, J. H., Jr.

    1977-01-01

    A magnesium alloy was quasi-statically cycled elastically between zero load and tension. Both loading and unloading stress delays were found, and the unloading stress delay was further studied. An analytical expression was written for the unloading stress delay which is an elastic constitutive parameter. The potential use of these results for the acoustic emission monitoring of elastic stress states is discussed.

  12. Copper-silicon-magnesium alloys for latent heat storage

    DOE PAGESBeta

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  13. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    NASA Astrophysics Data System (ADS)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  14. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    PubMed

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings. PMID:25942897

  15. Recycling of Magnesium Alloy Employing Refining and Solid Oxide Membrane (SOM) Electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter A.; Pal, Uday B.; Powell, Adam C.

    2013-04-01

    Pure magnesium was recycled from partially oxidized 50.5 wt pct Mg-Al scrap alloy and AZ91 Mg alloy (9 wt pct Al, 1 wt pct Zn). Refining experiments were performed using a eutectic mixture of MgF2-CaF2 molten salt (flux). During the experiments, potentiodynamic scans were performed to determine the electrorefining potentials for magnesium dissolution and magnesium bubble nucleation in the flux. The measured electrorefining potential for magnesium bubble nucleation increased over time as the magnesium content inside the magnesium alloy decreased. Potentiostatic holds and electrochemical impedance spectroscopy were employed to measure the electronic and ionic resistances of the flux. The electronic resistivity of the flux varied inversely with the magnesium solubility. Up to 100 pct of the magnesium was refined from the Mg-Al scrap alloy by dissolving magnesium and its oxide into the flux followed by argon-assisted evaporation of dissolved magnesium and subsequently condensing the magnesium vapor. Solid oxide membrane electrolysis was also employed in the system to enable additional magnesium recovery from magnesium oxide in the partially oxidized Mg-Al scrap. In an experiment employing AZ91 Mg alloy, only the refining step was carried out. The calculated refining yield of magnesium from the AZ91 alloy was near 100 pct.

  16. Warm formability of aluminum-magnesium alloys

    SciTech Connect

    Taleff, E.M.; Henshall, G.A.; Lesuer, D.R.; Nieh, T.G.

    1994-05-27

    Manufacturers have become increasingly interested in near-net-shape forming of aluminum alloys as a means to reduce production costs and the weight of aircraft and automotive structures. To achieve the ductilities required for this process, we have examined extended ductility of Al-Mg alloys in the warm forming, or Class I creep, regime. We have studied a high-purity, binary alloy of Al-2.8Mg and ternary alloys of Al-xMg-0.5Mn with Mg concentrations from 1.0 to 6.6 wt. %. Tensile tests, including strain rates-change tests, have been performed with these materials at temperatures of 300 and 400C over a range 10{sup {minus}4} to 2 {times} 10{sup {minus}2} s{sup {minus}1}. A maximum tensile failure strain of 325% for the binary alloy and a maximum of 125% in the ternary alloys have been measured. The experimental results have been used to evaluate the effects of solute concentration, microstructure, temperature, and strain rate on flow stress ({sigma}), elongation to failure (e{sub f}), and strain-rate sensitivity (m) of these alloys.

  17. Study of Forming of Magnesium Alloy by Explosive Energy

    NASA Astrophysics Data System (ADS)

    Ruan, Liqun; Hokamoto, Kazuyuki; Marumo, Yasuo; Yahiro, Ititoku

    2011-05-01

    Magnesium alloy is an attractive next generation material due to its high specific strength with low weight. However, magnesium alloys has few slip lines with close-packed hexagonal lattice, and generally poor ductility at room temperature, therefore it is difficult to form this material by cold forging. It is well known that the speed of deformation of metallic materials rapidly changes at the high strain rate. For some metallic materials, it is reported that the ductility also increases at the high strain rate with this speed effect. In this study, a series of high speed impulsive compressive tests were carried. By using explosives for shock wave loading, the velocity in this experiment reached 100 m/s that can't be easily obtained in normal experiment. In this paper, the possibility of forming the AZ31 extrusion magnesium alloy using explosive-impulsive pressure is investigated. And improved ductility by the effect of high-rate deformation is observed with this alloy.

  18. Properties and microstructures of carbon fiber reinforced magnesium alloys

    SciTech Connect

    Oettinger, O.; Gruber, M.; Grau, C.; Singer, R.F.

    1994-12-31

    Two types of carbon fibers (M40J, T300J) were incorporated into magnesium alloy matrices by a new gas pressure infiltration technique using infiltration pressures of about 10--50 MPa. Mechanical testing of the unidirectionally reinforced magnesium alloys shows excellent in-axis properties. Tensile strength of consistently more than 1000 MPa for 1.8 g/cm{sup 3} density has been obtained. However, the off-axis properties of these composites are rather poor. A promising approach to improve the fiber/matrix interface strength is by using magnesium alloys with carbide forming alloying elements such as aluminum or zirconium (AM20, AZ91, MSR-B) . The interface microstructure is observed to depend on the processing parameters, matrix content and the characteristics of the employed carbon fibers. Bending tests with varying beam length over thickness ratio are used to study the microstructure/interfacial strength relation, following an approach which is common for polymer composites. With optimized processing conditions and fiber/matrix selection interlaminar shear strength values nearly equal to polymer composites can be reached.

  19. Study of Forming of Magnesium Alloy by Explosive Energy

    SciTech Connect

    Ruan, Liqun; Hokamoto, Kazuyuki; Marumo, Yasuo; Yahiro, Ititoku

    2011-05-04

    Magnesium alloy is an attractive next generation material due to its high specific strength with low weight. However, magnesium alloys has few slip lines with close-packed hexagonal lattice, and generally poor ductility at room temperature, therefore it is difficult to form this material by cold forging. It is well known that the speed of deformation of metallic materials rapidly changes at the high strain rate. For some metallic materials, it is reported that the ductility also increases at the high strain rate with this speed effect. In this study, a series of high speed impulsive compressive tests were carried. By using explosives for shock wave loading, the velocity in this experiment reached 100 m/s that can't be easily obtained in normal experiment. In this paper, the possibility of forming the AZ31 extrusion magnesium alloy using explosive-impulsive pressure is investigated. And improved ductility by the effect of high-rate deformation is observed with this alloy.

  20. The Corrosion of Magnesium and of the Magnesium Aluminum Alloys Containing Manganese

    NASA Technical Reports Server (NTRS)

    Boyer, J A

    1927-01-01

    The extensive use of magnesium and its alloys in aircraft has been seriously handicapped by the uncertainties surrounding their resistance to corrosion. This problem has been given intense study by the American Magnesium Corporation and at the request of the Subcommittee on Materials for Aircraft of the National Advisory Committee for Aeronautics this report was prepared on the corrosion of magnesium. The tentative conclusions drawn from the experimental facts of this investigation are as follows: the overvoltage of pure magnesium is quite high. On immersion in salt water the metal corrodes with the liberation of hydrogen until the film of corrosion product lowers the potential to a critical value. When the potential reaches this value it no longer exceeds the theoretical hydrogen potential plus the overvoltage of the metal. Rapid corrosion consequently ceases. When aluminum is added, especially when in large amounts, the overvoltage is decreased and hydrogen plates out at a much lower potential than with pure magnesium. The addition of small amount of manganese raises the overvoltage back to practically that of pure metal, and the film is again negative.

  1. The Corrosion Protection of Magnesium Alloy AZ31B

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.; Mitchell, M. L.; Torres, P. D.

    1997-01-01

    Corrosion rates for bare and coated Magnesium alloy AZ31B have been measured. Two coatings, Dow-23(Trademark) and Tagnite(Trademark), have been tested by electrochemical methods and their effectiveness determined. Electrochemical methods employed were the scanning reference electrode technique (SRET), the polarization resistance technique (PR) and the electrochemical impedance spectroscopy technique (EIS). In addition, general corrosion and stress corrosion methods were employed to examine the effectiveness of the above coatings in 90 percent humidity. Results from these studies are presented.

  2. Potential applications of wrought magnesium alloys for passenger vehicles

    SciTech Connect

    Gaines, L.; Cuenca, R.; Stodolsky, F.; Wu, S.

    1995-12-31

    Vehicle weight reduction is one of the major means available for improving automotive fuel efficiency. Although high-strength steels, aluminum (Al), and polymers are already being used to achieve significant weight reductions, substantial additional weight reductions could be achieved by increased use of magnesium (Mg) and its alloys, which have very low density. Magnesium alloys are currently used in relatively small quantities for auto parts; use is generally limited to die castings, such as housings. The Center for Transportation Research at Argonne National Laboratory has performed a study for the Lightweight Materials Program within DOE`s Office of Transportation Materials to evaluate the suitability of wrought Mg and its alloys to replace steel or aluminum for automotive structural and sheet applications. This study identifies technical and economic barriers to this replacement and suggests R&D areas to enable economical large-volume use. Detailed results of the study will be published at a later date. Magnesium sheet could be used in body nonstructural and semi-structural applications, while extrusions could be used in such structural applications as spaceframes. Currently, Mg sheet has found limited use in the aerospace industry, where costs are not a major concern. The major barrier to greatly increased automotive use is high cost; two technical R&D areas are identified that could enable major reductions in costs. These are novel reduction technology and better hot-forming technology, possibly operating at lower temperatures and involving superplastic behavior.

  3. Magnesium Alloys as a Biomaterial for Degradable Craniofacial Screws

    PubMed Central

    Henderson, Sarah E.; Verdelis, Konstantinos; Maiti, Spandan; Pal, Siladitya; Chung, William L.; Chou, Da-Tren; Kumta, Prashant N.; Almarza, Alejandro J.

    2014-01-01

    Recently, magnesium (Mg) alloys have received significant attention as a potential biomaterial for degradable implants, and this study was directed at evaluating the suitability of Mg for craniofacial bone screws. The objective was to implant screws fabricated from commercially available Mg-alloys (pure Mg and AZ31) in-vivo in a rabbit mandible. First, Mg-alloy screws were compared to stainless steel screws in an in-vitro pull-out test and determined to have a similar holding strength (~40N). A finite element model of the screw was created using the pull-out test data, and the model can be used for future Mg-alloy screw design. Then, Mg-alloy screws were implanted for 4, 8, and 12 weeks, with two controls of an osteotomy site (hole) with no implant and a stainless steel screw implanted for 12 weeks. MicroCT (computed tomography) was used to assess bone remodeling and Mg-alloy degradation, both visually and qualitatively through volume fraction measurements for all time points. Histologic analysis was also completed for the Mg-alloys at 12 weeks. The results showed that craniofacial bone remodeling occurred around both Mg-alloy screw types. Pure Mg had a different degradation profile than AZ31, however bone growth occurred around both screw types. The degradation rate of both Mg-alloy screw types in the bone marrow space and the muscle were faster than in the cortical bone space at 12 weeks. Furthermore, it was shown that by alloying Mg, the degradation profile could be changed. These results indicate the promise of using Mg-alloys for craniofacial applications. PMID:24384125

  4. Semi-solid Twin-roll Casting Process of Magnesium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Watari, H.; Davey, K.; Rasgado, M. T. Alonso; Haga, T.; Koga, N.

    2004-06-01

    An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled.

  5. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    PubMed Central

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  6. Strength and ductility with {10͞11} - {10͞12} double twinning in a magnesium alloy.

    PubMed

    Lentz, M; Risse, M; Schaefer, N; Reimers, W; Beyerlein, I J

    2016-01-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of - double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys. PMID:27040648

  7. Chemical conversion coating for protecting magnesium alloys from corrosion

    DOEpatents

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  8. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    PubMed Central

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys. PMID:26615896

  9. Corrosion behavior of rapidly solidified magnesium-aluminium-zinc alloys

    SciTech Connect

    Daloz, D.; Michot, G.; Steinmetz, P.

    1997-12-01

    Rapidly solidified magnesium alloys with 8 at%, 15 at%, and 20 at% Al and 1 at% and 3 at% Zn were fabricated by centrifugal atomization followed by hot extrusion. Microstructure of the alloys was composed of a fine-grain magnesium matrix (0.5 {micro}m) with {beta}-Mg{sub 17}Al{sub 12} precipitates. Electrochemical and weight-loss tests were performed in borate and ASTM D 1384 solution (chloride, carbonate, and sulfate). In both media, corrosion current f the alloys decreased with increases in aluminum or zinc content. In borate solution, a passivating plateau was observed from the corrosion potential (E{sub corr}) to E{sub corr} + 1,200 mV. Current density decreased with aluminum and zinc concentrations. Electrochemical behavior of the synthesized matrix and precipitates was characterized. Zinc increased E{sub corr} of the two phases, with a corresponding decrease of corrosion current. The same trend was noticed for aluminum but with a less dramatic effect. The corrosion mechanism was suggested result from galvanic coupling of the matrix and the second phase. The galvanic corrosion, however, was reduced strongly by passivation of the matrix as a result of the surrounding precipitates. The positive influence of rapid solidification (corrosion rate decreased 1 order of magnitude) was the creation of a fine, highly homogeneous microstructure through this fabrication process.

  10. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion.

    PubMed

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys. PMID:26615896

  11. Finite element shape optimization for biodegradable magnesium alloy stents.

    PubMed

    Wu, W; Petrini, L; Gastaldi, D; Villa, T; Vedani, M; Lesma, E; Previtali, B; Migliavacca, F

    2010-09-01

    Biodegradable magnesium alloy stents (MAS) are a promising solution for long-term adverse events caused by interactions between vessels and permanent stent platforms of drug eluting stents. However, the existing MAS showed severe lumen loss after a few months: too short degradation time may be the main reason for this drawback. In this study, a new design concept of MAS was proposed and a shape optimization method with finite element analysis was applied on two-dimensional (2D) stent models considering four different magnesium alloys: AZ80, AZ31, ZM21, and WE43. A morphing procedure was utilized to facilitate the optimization. Two experiments were carried out for a preliminary validation of the 2D models with good results. The optimized designs were compared to an existing MAS by means of three-dimensional finite element analysis. The results showed that the final optimized design with alloy WE43, compared to the existing MAS, has an increased strut width by approximately 48%, improved safety properties (decreased the maximum principal stress after recoil with tissue by 29%, and decreased the maximum principal strain during expansion by 14%) and improved scaffolding ability (increased by 24%). Accordingly, the degradation time can be expected to extend. The used methodology provides a convenient and practical way to develop novel MAS designs. PMID:20446037

  12. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    NASA Astrophysics Data System (ADS)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  13. Modelling of Superplastic Forming of AZ31 Magnesium Alloy

    SciTech Connect

    Giuliano, G.

    2011-01-17

    In this study the constitutive equation of the superplastic AZ31 magnesium-based alloy is modelled by the power law relationship between the stress, the strain and the strain-rate and an accurate procedure for determining the constants of the material is presented. Moreover, the problem of optimizing the pressure-time load curve of a free forming process is investigated and resolved by means of a pressure jump forming process. The experimental tests, carried out to support the finite-element modelling, have shown good agreement between the numerical results and the experimental data.

  14. Laser Surface Engineering of Magnesium Alloys: A Review

    NASA Astrophysics Data System (ADS)

    Singh, Ashish; Harimkar, Sandip P.

    2012-06-01

    Magnesium (Mg) and its alloys are well known for their high specific strength and low density. However, widespread applications of Mg alloys in structural components are impeded by their insufficient wear and corrosion resistance. Various surface engineering approaches, including electrochemical processes (plating, conversion coatings, hydriding, and anodizing), gas-phase deposition (thermal spray, chemical vapor deposition, physical vapor deposition, diamond-like coatings, diffusion coatings, and ion implantation), and organic polymer coatings (painting and powder coating), have been used to improve the surface properties of Mg and its alloys. Recently, laser surface engineering approaches are attracting significant attention because of the wide range of possibilities in achieving the desired microstructural and compositional modifications through a range of laser-material interactions (surface melting, shock peening, and ablation). This article presents a review of various laser surface engineering approaches such as laser surface melting, laser surface alloying, laser surface cladding, laser composite surfacing, and laser shock peening used for surface modification of Mg alloys. The laser-material interactions, microstructural/compositional changes, and properties development (mostly corrosion and wear resistance) accompanied with each of these approaches are reviewed.

  15. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    NASA Astrophysics Data System (ADS)

    Mao, Yan; Li, Zhuguo; Feng, Kai; Guo, Xingwu; Zhou, Zhifeng; Dong, Jie; Wu, Yixiong

    2015-02-01

    Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  16. Study of Forming Limit for Rotational Incremental Sheet Forming of Magnesium Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Park, Jingee; Kim, Jeounghan; Park, Nhokwang; Kim, Youngsuk

    2010-01-01

    As a lightweight material, magnesium is being increasingly used for automotive parts. However, due to a hexagonal-closed-packed (hcp) crystal structure, in which only the basal plane can move, magnesium alloy sheets exhibit a low ductility and formability at room temperature. Press forming of magnesium alloy sheets is conventionally performed at elevated temperatures of 200 °C to 250 °C and thus is known as energy consumed forming. Therefore, in view of an energy saving forming technology, we study magnesium alloy sheet forming by a rotational incremental sheet forming (RISF) at room temperature, where the rotational tool generates local heat of specimen enough to accelerate plastic deformation. The flow curves of the magnesium alloy sheet are obtained and calculated at elevated temperatures, while the yield loci of the magnesium alloy sheet are measured at room temperature. Using RISF, a square cup of 80-mm width, 80-mm length, and 25-mm height is then formed from a magnesium alloy sheet at room temperature. In addition, the strain distribution is obtained and compared with the forming limit curve (FLC) by considering the effect of the tool radius and is found to effectively predict the forming limit of a magnesium alloy sheet in RISF.

  17. Microstructure and texture studies on magnesium sheet alloys

    NASA Astrophysics Data System (ADS)

    Masoumi, Mohsen

    The AZ3, the most common Mg sheet alloy, is currently produced by hot rolling of the DC cast ingot. Mg wrought alloys, in general have limited formability due to hexagonal close-packed structure and preferred orientation (texture). In order to improve magnesium sheet formability, a good understanding of microstructure and texture evolution in twin-roll casting is necessary. The objectives of this research are to study the microstructural and texture evolution in twin-roll cast AZ31 Mg sheet alloy and to develop/modify alloy compositions with improved mechanical properties (weakened texture). In the first part of study, the influence of cooling rate (CR) on the casting structure of AZ31 magnesium alloy has been investigated, as a background to understand microstructural development in TRC AZ31, using different moulds to obtain slow to moderate cooling rates. It was found that grain size and secondary dendrite arm spacing (SDAS) reduces as the cooling rate increases. Moreover, it was observed that with an increase in cooling rate the fraction of second phase particles increases and the second phase particles become finer. The second part focused on the microstructure and texture study of the twin-roll cast (TRC) AZ31 (Mg-3wt.%Al-1wt.%Zn) sheet. The results indicate that TRC AZ31 exhibits a dendritic microstructure with columnar and equiaxed grains. It was noted that the amount of these second phases in the TRC alloy is greater than the conventionally cast AZ31. Recrystallization at 420 °C leads to a bimodal grain-size distribution, while a fine-grain structure is obtained after rolling and annealing. The TRC AZ31 sheet exhibits basal textures in the (i) as-received, (ii) rolled and (iii) rolled-annealed conditions. However, post-annealing of the TRC AZ31 at 420 °C produces a relatively random texture that has not been previously observed in the conventional AZ31 sheet. The texture randomization is attributed to the particle-stimulated nucleation (PSN) of new grains

  18. Investigation of Deformation Dynamics in a Wrought Magnesium Alloy

    SciTech Connect

    Wu, Wei; Qiao, Hua; An, Ke; Wu, Peidong; Liaw, Peter K

    2014-11-01

    In the present research, the deformation dynamics and the effect of the deformation history on plastic deformation in a wrought magnesium alloy have been studied using real-time in-situ neutron diffraction measurements under a continuous loading condition and elastic-viscoplastic self-consistent (EVPSC) polycrystal modeling. The experimental results reveal that the pre-deformation delayed the activation of the tensile twinning during subsequent compression, mainly resulting from the residual strain. No apparent detwinning occurred during unloading and even in the elastic region during reverse loading. It is believed that the grain rotation played an important role in the elastic region during reverse loading. The EVPSC model, which has been recently updated by implementing the twinning and detwinning model, was employed to characterize the deformation mechanism during the strain-path changes. The simulation result predicts well the experimental observation from the real-time in-situ neutron diffraction measurements. The present study provides a deep insight of the nature of deformation mechanisms in a hexagonal close-packed structured polycrystalline wrought magnesium alloy, which might lead to a new era of deformation-mechanism research.

  19. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    The need to produce lighter components in transportation equipment is the main driver in the increasing demand for magnesium castings. In many automotive applications, components can be made of magnesium or aluminum. While being lighter, often times the magnesium parts have lower impact and fatigue properties than the aluminum. The main objective of this study was to identify potential improvements in the impact resistance of magnesium alloys. The most common magnesium alloys in automotive applications are AZ91D, AM50 and AM60. Accordingly, these alloys were selected as the main candidates for the study. Experimental quantities of these alloys were melted in an electrical furnace under a protective atmosphere comprising sulfur hexafluoride, carbon dioxide and dry air. The alloys were cast both in a permanent mold and in a UBE 315 Ton squeeze caster. Extensive evaluation of tensile, impact and fatigue properties was conducted at CWRU on permanent mold and squeeze cast test bars of AZ91, AM60 and AM50. Ultimate tensile strength values between 20ksi and 30ksi were obtained. The respective elongations varied between 25 and 115. the Charpy V-notch impact strength varied between 1.6 ft-lb and 5 ft-lb depending on the alloy and processing conditions. Preliminary bending fatigue evaluation indicates a fatigue limit of 11-12 ksi for AM50 and AM60. This is about 0.4 of the UTS, typical for these alloys. The microstructures of the cast specimens were investigated with optical and scanning electron microscopy. Concomitantly, a study of the fracture toughness in AM60 was conducted at ORNL as part of the study. The results are in line with values published in the literature and are representative of current state of the art in casting magnesium alloys. The experimental results confirm the strong relationship between aluminum content of the alloys and the mechanical properties, in particular the impact strength and the elongation. As the aluminum content increases from about 5

  20. Modeling the strength and ductility of magnesium alloys containing nanotwins

    SciTech Connect

    Gorti, Sarma B; Radhakrishnan, Balasubramaniam

    2013-01-01

    Magnesium alloys have been receiving much attention recently as potential lightweight alternatives to steel for automotive and other applications, but the poor formability of these alloys at low temperatures has limited their widespread adoption for automotive applications. Recent work with face centered cubic (FCC) materials has shown that introduction of twins at the nanometer scale in ultra-fine grained FCC polycrystals can provide significant increase in strength with a simultaneous improvement in ductility. This objective of this work is to explore the feasibility of extending this concept to hexagonal close packed (HCP) materials, with particular focus on using this approach to increase both strength and ductility of magnesium alloys. A crystal plasticity based finite element (CPFE) model is used to study the effect of varying the crystallographic texture and the spacing between the nanoscale twins on the strength and ductility of HCP polycrystals. Deformation of the material is assumed to occur by crystallographic slip, and in addition to the basal and prismatic slip systems, slip is also assumed to occur on the {1 0 -1 1} planes that are associated with compression twins in these materials. The slip system strength of the pyramidal systems containing the nanotwins is assumed to be much lower than the strength of the other systems, which is assumed to scale with the spacing between the nanotwins. The CPFE model is used to compute the stress-strain response for different microstrucrutral parameters, and a criterion based on a critical slip system shear strain and a critical hydrostatic stress is used to compute the limiting strength and ductility, with the ultimate goal of identifying the texture and nanotwin spacing that can lead to the optimum values for these parameters.

  1. The microstructure, mechanical and friction properties of protective diamond like carbon films on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zou, Y. S.; Wu, Y. F.; Yang, H.; Cang, K.; Song, G. H.; Li, Z. X.; Zhou, K.

    2011-12-01

    Protective hard coatings deposited on magnesium alloys are believed to be effective for overcoming their poor wear properties. In this work, diamond-like carbon (DLC) films as hard protective films were deposited on AZ91 magnesium alloy by arc ion plating under negative pulse bias voltages ranging from 0 to -200 V. The microstructure, composition and mechanical properties of the DLC films were analyzed by scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy and nanoindentation. The tribological behavior of uncoated and coated AZ91 magnesium alloy was investigated using a ball-on-disk tribotester. The results show that the negative pulse bias voltage used for film deposition has a significant effect on the sp3 carbon content and mechanical properties of the deposited DLC films. A maximum sp3 content of 33.3% was obtained at -100 V, resulting in a high hardness of 28.6 GPa and elastic modulus of 300.0 GPa. The DLC films showed very good adhesion to the AZ91 magnesium alloy with no observable cracks and delamination even during friction testing. Compared with the uncoated AZ91 magnesium alloy, the magnesium alloy coated with DLC films exhibits a low friction coefficient and a narrow, shallow wear track. The wear resistance and surface hardness of AZ91 magnesium alloy can be significantly improved by coating a layer of DLC protective film due to its high hardness and low friction coefficient.

  2. Effect of Al-3Nb-1B Master Alloy on the Grain Refinement of AZ91D Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Lei; Zhou, Wei; Hu, Penghe; Zhou, Quan

    2016-06-01

    An Al-3Nb-1B master alloy has been prepared using a melt reaction method. The microstructure of the master alloy and its refinement performance on AZ91D magnesium alloy were investigated. Experimental results showed that the Al-3Nb-1B master alloy was mainly composed of α-Al and NbB2 phases. With the increase of the addition amount of Al-3Nb-1B master alloy, the primary α-Mg grains of AZ91D magnesium alloy were further refined. Upon adding 0.5 wt pct Al-3Nb-1B master alloy, the average grain size of the primary α-Mg decreased from 240 to 52 μm. The present results indicated that NbB2 can act as effective heterogeneous nucleus of the primary α-Mg, which accounted for the good grain refining performance on AZ91D magnesium alloy. Compared with the unrefined alloy, the yield strength, ultimate tensile strength, and elongation of AZ91D magnesium alloy refined by 0.5 wt pct Al-3Nb-1B master alloy were increased by 18.4, 15.7, and 27.3 pct, respectively due to the grain refinement effect.

  3. Minimum quantity lubrication machining of aluminum and magnesium alloys

    NASA Astrophysics Data System (ADS)

    Bhowmick, Sukanta

    2011-12-01

    The use of minimum quantity lubrication (MQL) machining, i.e. drilling and tapping of aluminum and magnesium alloys using very low quantities of cutting fluids was studied and the MQL machining performance was compared to dry and conventional flooded conditions. An experimental drilling station with an MQL system was built to measure torque and thrust force responses. Uncoated and diamond-like carbon (DLC) coated HSS drills were tested against 319 Al and AZ91 alloys using 10--50 ml/h of distilled water (H 2O-MQL) and a fatty acid based MQL agent (FA-MQL). The results indicated that H2O-MQL used in conjunction with non-hydrogenated DLC (NH-DLC) coatings reduced the average torque and thrust-force compared to dry cutting and achieved a performance comparable with conventional flooded drilling. At least 103 holes could be drilled using NH-DLC in H2O-MQL and uncoated HSS in FA-MQL in drilling of both 319 Al and AZ91. MQL drilling and tapping provided a stable machining performance, which was evident from the uniform torque and force patterns and also resulted in desirable hole surface, thread quality and chip segments. The maximum temperature generated in the workpiece during MQL machining was lower than that observed in dry drilling and tapping, and comparable to flooded conditions. The mechanical properties of the material adjacent to drilled holes, as evaluated through plastic strain and hardness measurements, revealed a notable softening in case of dry drilling, with magnesium alloys exhibiting a recrystallized grain zone, but not for MQL drilling. Softened aluminum and magnesium promoted adhesion to the tools resulted built-up edge formation and consequently high torques and thrust-forces were generated. NH-DLC coatings' low COF in H 2O-MQL against 319 Al (0.10) and AZ91 (0.12) compared to uncoated HSS (0.63 and 0.65) limited the temperature increase during NH-DLC in H2 O-MQL drilling and hence both torques and thrust forces were effectively reduced.

  4. Cellular response of chondrocytes to magnesium alloys for orthopedic applications.

    PubMed

    Liao, Yi; Xu, Qingli; Zhang, Jian; Niu, Jialing; Yuan, Guangyin; Jiang, Yao; He, Yaohua; Wang, Xinling

    2015-07-01

    In the present study, the effects of Mg-Nd-Zn-Zr (JDBM), brushite (CaHPO4·2H2O)-coated JDBM (C-JDBM), AZ31, WE43, pure magnesium (Mg) and Ti alloy (TC4) on rabbit chondrocytes were investigated in vitro. Adhesion experiments revealed the satisfactory morphology of chondrocytes on the surface of all samples. An indirect cytotoxicity test using MTT assay revealed that C‑JDBM and TC4 exhibited results similar to those of the negative control, better than those obtained with JDBM, AZ31, WE43 and pure Mg (p<0.05). There were no statistically significant differences observed between the JDBM, AZ31, WE43 and pure Mg group (p>0.05). The results of indirect cell cytotoxicity and proliferation assays, as well as those of apoptosis assay, glycosaminoglycan (GAG) quantification, assessment of collagen Ⅱ (Col Ⅱ) levels and RT-qPCR revealed a similar a trend as was observed with MTT assay. These findings suggested that the JDBM alloy was highly biocompatible with chondrocytes in vitro, yielding results similar to those of AZ31, WE43 and pure Mg. Furthermore, CaHPO4·2H2O coating significantly improved the biocompatibility of this alloy. PMID:25975216

  5. MUTLI-OBJECTIVE OPTIMIZATION OF MICROSTRUCTURE IN WROUGHT MAGNESIUM ALLOYS

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Simunovic, Srdjan

    2013-01-01

    The microstructural features that govern the mechanical properties of wrought magnesium alloys include grain size, crystallographic texture, and twinning. Several processes based on shear deformation have been developed that promote grain refinement, weakening of the basal texture, as well as the shift of the peak intensity away from the center of the basal pole figure - features that promote room temperature ductility in Mg alloys. At ORNL, we are currently exploring the concept of introducing nano-twins within sub-micron grains as a possible mechanism for simultaneously improving strength and ductility by exploiting a potential dislocation glide along the twin-matrix interface a mechanism that was originally proposed for face-centered cubic materials. Specifically, we have developed an integrated modeling and optimization framework in order to identify the combinations of grain size, texture and twin spacing that can maximize strength-ductility combinations. A micromechanical model that relates microstructure to material strength is coupled with a failure model that relates ductility to a critical shear strain and a critical hydrostatic stress. The micro-mechanical model is combined with an optimization tool based on genetic algorithm. A multi-objective optimization technique is used to explore the strength-ductility space in a systematic fashion and identify optimum combinations of the microstructural parameters that will simultaneously maximize the strength-ductility in the alloy.

  6. Cellular response of chondrocytes to magnesium alloys for orthopedic applications

    PubMed Central

    LIAO, YI; XU, QINGLI; ZHANG, JIAN; NIU, JIALING; YUAN, GUANGYIN; JIANG, YAO; HE, YAOHUA; WANG, XINLING

    2015-01-01

    In the present study, the effects of Mg-Nd-Zn-Zr (JDBM), brushite (CaHPO4·2H2O)-coated JDBM (C-JDBM), AZ31, WE43, pure magnesium (Mg) and Ti alloy (TC4) on rabbit chondrocytes were investigated in vitro. Adhesion experiments revealed the satisfactory morphology of chondrocytes on the surface of all samples. An indirect cytotoxicity test using MTT assay revealed that C-JDBM and TC4 exhibited results similar to those of the negative control, better than those obtained with JDBM, AZ31, WE43 and pure Mg (p<0.05). There were no statistically significant differences observed between the JDBM, AZ31, WE43 and pure Mg group (p>0.05). The results of indirect cell cytotoxicity and proliferation assays, as well as those of apoptosis assay, glycosaminoglycan (GAG) quantification, assessment of collagen II (Col II) levels and RT-qPCR revealed a similar a trend as was observed with MTT assay. These findings suggested that the JDBM alloy was highly biocompatible with chondrocytes in vitro, yielding results similar to those of AZ31, WE43 and pure Mg. Furthermore, CaHPO4·2H2O coating significantly improved the biocompatibility of this alloy. PMID:25975216

  7. The initial stage of surface modification of magnesium alloys by high intensity pulse ions beam

    NASA Astrophysics Data System (ADS)

    Li, P.; Liu, Z. H.; Zhang, Z. P.

    2016-06-01

    The initial stage of high intensity pulsed ion beam irradiated magnesium alloys was studied by MD simulation. Specimens containing Mg17Al12 precipitation were modeled to investigate the evolution of magnesium alloys during several picoseconds after a high-energy ion impacting. It was found that the Mg17Al12 precipitation has little effects on the kinetic energy evolution in the heat zone, but considerable effects on strength of kinetic energy peak moving to the deep matrix and on the surface morphology of the magnesium alloy at thermal equilibrium state. The thickness of the heat zone is independent on the temperature of surface region.

  8. Magnesium Alloy Precursor Thin Films for Efficient, Practical Fabrication of Nanoporous Metals

    NASA Astrophysics Data System (ADS)

    Wang, Lei; Briot, Nicolas J.; Swartzentruber, Phillip D.; Balk, T. John

    2014-01-01

    An improved approach to fabrication of nanoporous (np) metals is demonstrated for several metallic systems that were successfully created by dealloying magnesium-based precursor alloys (also containing iridium, nickel, gold, or osmium-ruthenium). A significant advantage is that magnesium alloys can be dealloyed effectively using water or, if needed, dilute acetic acid. The crystal structures of magnesium-based precursor films were significantly different from those of alloys commonly used as precursors. This approach should be generally applicable to np metal synthesis.

  9. Binary Magnesium Alloys: Searching for Novel Compounds by Computational Thermodynamics

    NASA Astrophysics Data System (ADS)

    Taylor, Richard; Curtarolo, Stefano; Hart, Gus

    2011-03-01

    Magnesium alloys are among the lightest structural materials and are of considerable technical interest. We use the high-throughput framework AFLOW to make T = 0 K ground state predictions by scanning a large set of known candidate structures for thermodynamic minima. The study presented here encompasses 34 Mg-X systems of interest (X=Al, Au, Ca, Cd, Cu, Fe, Ge, Hg, Ir, K, La, Pb, Pd, Pt, Mo, Na, Nb, Os, Rb, Re, Rh, Ru, Sc, Si, Sn, Sr, Ta, Tc, Ti, V, W, Y, Zn, Zr). Avenues for further investigation revealed by this study include stable phases found in addition to experimental phases and compound forming systems thought to be either immiscible or non-compound forming. The existence of potentially novel ordered phases presents new opportunities for materials design.

  10. Deformation twinning in a polycrystalline magnesium alloy during dynamic compression

    NASA Astrophysics Data System (ADS)

    Hustedt, Caleb; Lloyd, Jeffrey; Lambert, Paul; Kannan, Vignesh; Casem, Daniel; Ramesh, K. T.; Sinclair, Nicholas; Becker, Richard; Hufnagel, Todd

    We report the results of combined in situ x-ray diffraction studies and crystal plasticity modeling of deformation twinning in polycrystalline magnesium during dynamic compression. Diffraction experiments were conducted at the Dynamic Compression Sector (DCS) of the Advanced Photon Source, on magnesium alloy (AZ31B) specimens (with various crystallographic textures) loaded at strain rates of ~1000 s-1 in a compression Kolsky bar. The diffraction patterns, recorded with temporal resolution of 5-10 microseconds, provide information about the evolution of crystallographic texture during deformation, which we interpret in terms of the twinning mechanism (so-called ``extension'' or ``tensile'' twinning). We compare our observations quantitatively with predictions of the evolution of crystallographic texture from an efficient reduced crystal plasticity model. This model explicitly accounts for basal slip and extension twinning on a rate-independent basis, but treats other mechanisms (pyramidal and prismatic slip) as isotropic, rate-dependent functions. This combination yields substantial improvements in efficiency over full crystal-plasticity models while retaining key aspects of the most important deformation mechanisms.

  11. In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ye, C. H.; Zheng, Y. F.; Wang, S. Q.; Xi, T. F.; Li, Y. D.

    2012-02-01

    Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.

  12. Surface modification of biodegradable magnesium and its alloys for biomedical applications.

    PubMed

    Tian, Peng; Liu, Xuanyong

    2015-06-01

    Magnesium and its alloys are being paid much attention recently as temporary implants, such as orthopedic implants and cardiovascular stents. However, the rapid degradation of them in physiological environment is a major obstacle preventing their wide applications to date, which will result in rapid mechanical integrity loss or even collapse of magnesium-based implants before injured tissues heal. Moreover, rapid degradation of the magnesium-based implants will also cause some adverse effects to their surrounding environment, such as local gas cavity around the implant, local alkalization and magnesium ion enrichment, which will reduce the integration between implant and tissue. So, in order to obtain better performance of magnesium-based implants in clinical trials, special alloy designs and surface modifications are prerequisite. Actually, when a magnesium-based implant is inserted in vivo, corrosion firstly happens at the implant-tissue interface and the biological response to implant is also determined by the interaction at this interface. So the surface properties, such as corrosion resistance, hemocompatibility and cytocompatibility of the implant, are critical for their in vivo performance. Compared with alloy designs, surface modification is less costly, flexible to construct multi-functional surface and can prevent addition of toxic alloying elements. In this review, we would like to summarize the current investigations of surface modifications of magnesium and its alloys for biomedical application. The advantages/disadvantages of different surface modification methods are also discussed as a suggestion for their utilization. PMID:26816637

  13. Surface modification of biodegradable magnesium and its alloys for biomedical applications

    PubMed Central

    Tian, Peng; Liu, Xuanyong

    2015-01-01

    Magnesium and its alloys are being paid much attention recently as temporary implants, such as orthopedic implants and cardiovascular stents. However, the rapid degradation of them in physiological environment is a major obstacle preventing their wide applications to date, which will result in rapid mechanical integrity loss or even collapse of magnesium-based implants before injured tissues heal. Moreover, rapid degradation of the magnesium-based implants will also cause some adverse effects to their surrounding environment, such as local gas cavity around the implant, local alkalization and magnesium ion enrichment, which will reduce the integration between implant and tissue. So, in order to obtain better performance of magnesium-based implants in clinical trials, special alloy designs and surface modifications are prerequisite. Actually, when a magnesium-based implant is inserted in vivo, corrosion firstly happens at the implant-tissue interface and the biological response to implant is also determined by the interaction at this interface. So the surface properties, such as corrosion resistance, hemocompatibility and cytocompatibility of the implant, are critical for their in vivo performance. Compared with alloy designs, surface modification is less costly, flexible to construct multi-functional surface and can prevent addition of toxic alloying elements. In this review, we would like to summarize the current investigations of surface modifications of magnesium and its alloys for biomedical application. The advantages/disadvantages of different surface modification methods are also discussed as a suggestion for their utilization. PMID:26816637

  14. Oxide Film and Porosity Defects in Magnesium Alloy AZ91

    SciTech Connect

    Wang, Liang; Rhee, Hongjoo; Felicelli, Sergio D.; Sabau, Adrian S; Berry, John T.

    2009-01-01

    Porosity is a major concern in the production of light metal parts. This work aims to identify some of the mechanisms of microporosity formation in magnesium alloy AZ91. Microstructure analysis was performed on several samples obtained from gravity-poured ingots in graphite plate molds. Temperature data during cooling was acquired with type K thermocouples at 60 Hz at three locations of each casting. The microstructure of samples extracted from the regions of measured temperature was then characterized with optical metallography. Tensile tests and conventional four point bend tests were also conducted on specimens cut from the cast plates. Scanning electron microscopy was then used to observe the microstructure on the fracture surface of the specimens. The results of this study revealed the existence of abundant oxide film defects, similar to those observed in aluminum alloys. Remnants of oxide films were detected on some pore surfaces, and folded oxides were observed in fracture surfaces indicating the presence of double oxides entrained during pouring.

  15. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    NASA Astrophysics Data System (ADS)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  16. Effect of temperature on the dynamic compressive properties of magnesium alloy and its nanocomposite

    NASA Astrophysics Data System (ADS)

    Xiao, Jing; Shu, D. W.; Goh, Kok Swee

    2014-06-01

    Magnesium alloys are very attractive in applications such as automotive, railway and aerospace industries due to their low density in comparison with aluminum and steel alloys. Magnesium-based composites exhibit high specific properties compared to unreinforced magnesium alloys and they are found to be promising for mechanical applications under impact and high temperature conditions beyond those possible with magnesium alloys. In the present study, the effect of temperature variation has been investigated for both magnesium alloy AZ31B and the same alloy reinforced with silicon carbide nano-particles at high strain rates. The temperature is varied in the range from -30°C to 200°C at a high strain rate of 3300 s-1. Lower stresses and larger strains to peak compressive stresses are observed with increasing temperature. An analytic comparison between AZ31B alloy and AZ31B nanocomposite was also examined and results reveal that AZ31B nanocomposite displays superior strength properties with slightly weaker ductility than AZ31B alloy at all three temperature variations. The result of this is an improved energy absorption capability possessed by AZ31B nanocomposite.

  17. Magnesium

    MedlinePlus

    ... supplements are available? Magnesium is available in multivitamin-mineral supplements and other dietary supplements . Forms of magnesium ... higher intakes of magnesium have a higher bone mineral density , which is important in reducing the risk ...

  18. Kinetics of recrystallization for twin-roll casting AZ31 magnesium alloy during homogenization

    NASA Astrophysics Data System (ADS)

    Zhao, Hu; Li, Pei-Jie; He, Liang-Ju

    2011-10-01

    The kinetics of recrystallization for twin-roll casting AZ31 magnesium alloy with different thicknesses during homogenization was analyzed. It is shown that fine grains are first formed at the boundaries of deformed bands in the twin-roll casting slab. The recrystallized grains with no strain are gradually substituted for the deformed microstructure of twin-roll casting AZ31 magnesium alloy. The incubation temperature and time for the recrystallization of a twin-roll casting AZ31 magnesium alloy strip with a thickness of 3 mm are lower and shorter than those of the 6-mm thick strip, respectively. The 3-mm thick twin-roll casting magnesium alloy has finer grains than the 6-mm thick strip. The activation energies of recrystallization for twin-roll casting AZ31 magnesium alloy slabs with the thickness of 3 and 6 mm are 88 and 69 kJ/mol, respectively. The kinetics curves of recrystallization for twin-roll casting AZ31 magnesium alloy were obtained.

  19. The development and application of a thermodynamic database for magnesium alloys

    NASA Astrophysics Data System (ADS)

    Shang, Shunli; Zhang, Hui; Ganeshan, Swetha; Liu, Zi-Kui

    2008-12-01

    The available thermodynamic databases for magnesium alloys are discussed in this paper. Of particular interest are the features of a magnesium database developed by the authors with 19 elements: Mg-Al-Ca-Ce-Cu-Fe-KLa-Li-Mn-Na-Nd-Pr-Si-Sn-Sr-Y-Zn-Zr. Using this database, two applications are presented. One is the phase evolution in AZ61 magnesium alloy including the variations of phase fractions, alloying compositions, and partition coefficients of alloying elements as a function of temperature (or solid fraction). The other is to understand sodium-induced high-temperature embrittlement in the Al-Mg alloy, which is ascribed to the formation of a liquid phase due to the presence of sodium traces.

  20. Cyclic Plasticity Constitutive Model for Uniaxial Ratcheting Behavior of AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Lin, Y. C.; Liu, Zheng-Hua; Chen, Xiao-Min; Long, Zhi-Li

    2015-05-01

    Investigating the ratcheting behavior of magnesium alloys is significant for the structure's reliable design. The uniaxial ratcheting behavior of AZ31B magnesium alloy is studied by the asymmetric cyclic stress-controlled experiments at room temperature. A modified kinematic hardening model is established to describe the uniaxial ratcheting behavior of the studied alloy. In the modified model, the material parameter m i is improved as an exponential function of the maximum equivalent stress. The modified model can be used to predict the ratcheting strain evolution of the studied alloy under the single-step and multi-step asymmetric stress-controlled cyclic loadings. Additionally, due to the significant effect of twinning on the plastic deformation of magnesium alloy, the relationship between the material parameter m i and the linear density of twins is discussed. It is found that there is a linear relationship between the material parameter m i and the linear density of twins induced by the cyclic loadings.

  1. Investigation on the Explosive Welding of 1100 Aluminum Alloy and AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Pengwan; Feng, Jianrui; Zhou, Qiang; An, Erfeng; Li, Jingbo; Yuan, Yuan; Ou, Sanli

    2016-07-01

    The undesirable properties of magnesium alloys include easy embrittlement, low oxidation resistance, and difficulty in welding with other materials. Their application in industry is, therefore, restricted. In this paper, plates of 1100 aluminum alloy and AZ31 magnesium alloy were successfully welded together using the explosive welding technique. The influences of the welding parameters on the weld quality were investigated. The surface morphology and microstructure near the weld interface were examined by optical microscopy, scanning electron microscopy (equipped with energy-dispersive x-ray spectroscopy), and transmission electron microscopy. The experimental results demonstrated the typical wavy bonding interface. In addition, elemental diffusion with a thickness of approximately 3 μm occurred near the bonding interface. The two plates were joined together well at the atomic scale. Nanograins with a size of approximately 5 nm were observed in the diffusion layer. The microhardness and shear strength were measured to evaluate the mechanical properties, which confirmed that a high quality of bonding was acquired.

  2. Investigation on the Explosive Welding of 1100 Aluminum Alloy and AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Pengwan; Feng, Jianrui; Zhou, Qiang; An, Erfeng; Li, Jingbo; Yuan, Yuan; Ou, Sanli

    2016-06-01

    The undesirable properties of magnesium alloys include easy embrittlement, low oxidation resistance, and difficulty in welding with other materials. Their application in industry is, therefore, restricted. In this paper, plates of 1100 aluminum alloy and AZ31 magnesium alloy were successfully welded together using the explosive welding technique. The influences of the welding parameters on the weld quality were investigated. The surface morphology and microstructure near the weld interface were examined by optical microscopy, scanning electron microscopy (equipped with energy-dispersive x-ray spectroscopy), and transmission electron microscopy. The experimental results demonstrated the typical wavy bonding interface. In addition, elemental diffusion with a thickness of approximately 3 μm occurred near the bonding interface. The two plates were joined together well at the atomic scale. Nanograins with a size of approximately 5 nm were observed in the diffusion layer. The microhardness and shear strength were measured to evaluate the mechanical properties, which confirmed that a high quality of bonding was acquired.

  3. In Vitro Biocompatibility and Endothelialization of Novel Magnesium-Rare Earth Alloys for Improved Stent Applications

    PubMed Central

    Zhao, Nan; Watson, Nevija; Xu, Zhigang; Chen, Yongjun; Waterman, Jenora; Sankar, Jagannathan; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE) elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg) alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3–10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future. PMID:24921251

  4. Kinetics of the development of a nonchromate conversion coating for magnesium alloys and magnesium-based metal matrix composites

    SciTech Connect

    Gonzalez-Nunez, M.A.; Skeldon, P.; Thompson, G.E.; Karimzadeh, H.

    1999-12-01

    Kinetics of the development of a conversion coating from a stannate bath on commercial purity magnesium (Mg{sup comm}), magnesium-based alloys ZC71 and WE43, and a metal matrix composite (MMC), comprising a ZC71 alloy matrix and 12 vol% silicon carbide (SiC) particles were studied using linear polarization resistance, potential-time, potentiodynamic polarization, x-ray diffraction, Rutherford backscattering spectroscopy, and microscopic examination. The coating, typically {approximately}3 {micro}m to 5 {micro}m thick, was composed largely of crystalline magnesium tin oxide (MgSnO{sub 3} {center{underscore}dot} 3H{sub 2}O), and developed by a nucleation and growth process through an initial corrosion film on the substrate. Nucleation probably occurred on regions where a critical concentration of magnesium ions was reached for coating crystals to form. Specific sites of nucleation, such as particles of eutectic phase and of reinforcement, were revealed in some cases, but frequently the precise sites of nucleation were not disclosed. A longer treatment time (at least 35 min) was suggested by polarization resistance data for improved coverage of the substrate than the previously recommended time of 20 min. The coating continuity on the substrates, after a particular time of treatment, depends upon ally composition increasing in order: Mg{sup comm}, 12% (SiC)p/ZC71 alloy MMC, ZC71 alloy, and WE43 alloy. Polarization resistance (R{sub p}) changed systematically with coating development, showing a decrease in R{sub p} in the early stages of the coating process, related to the initial corrosion.

  5. Superplastic Response of Continuously Cast AZ31B Magnesium Sheet Alloys

    NASA Astrophysics Data System (ADS)

    Boileau, J. M.; Friedman, P. A.; Houston, D. Q.; Luckey, S. G.

    2010-06-01

    Magnesium sheet is typically produced for commercial applications with the traditional DC-ingot casting method. As a result of the hexagonal close-packed crystallographic structure in magnesium, multiple rolling passes and annealing steps are required to reduce the thickness of the ingots. Thus, high fabrication costs characterize the creation of magnesium sheet suitable for common forming operations. Recently, continuous casting (CC) technology, where molten metal is solidified directly into sheet form, has been applied to magnesium alloys; this method has shown the potential to significantly reduce the cost of fabricating magnesium sheet alloys. In order to understand the viability of the CC process, a study was conducted to investigate the superplastic potential of alloys produced by this method. This study focused on AZ31B Mg that was continuously-cast on twin-roll casters from three different suppliers. These three materials were compared with a production DC-cast AZ31B alloy in terms of microstructure, elevated-temperature tensile properties, and superplastic forming response. The data from this study found that microstructural features such as grain size and segregation can significantly affect the forming response. Additionally, the CC alloys can have equivalent or superior SPF response compared to DC-cast alloys, as demonstrated in both elevated temperature tensile tests and superplastic forming trials using a rectangular pan die.

  6. The influence of surface microchemistry in protective film formation on multi-phase magnesium alloys

    NASA Astrophysics Data System (ADS)

    Gray-Munro, J. E.; Luan, B.; Huntington, L.

    2008-02-01

    The high strength:weight ratio of magnesium alloys makes them an ideal metal for automotive and aerospace applications where weight reduction is of significant concern. Unfortunately, magnesium alloys are highly susceptible to corrosion particularly in salt-spray conditions. This has limited their use in the automotive and aerospace industries, where exposure to harsh service conditions is unavoidable. The simplest way to avoid corrosion is to coat the magnesium-based substrate by a process such as electroless plating, which is a low-cost, non line of sight process. Magnesium is classified as a difficult to plate metal due to its high reactivity. This means that in the presence of air magnesium very quickly forms a passive oxide layer that must be removed prior to plating. Furthermore, high aluminium content alloys are especially difficult to plate due to the formation of intermetallic species at the grain boundaries, resulting in a non-uniform surface potential across the substrate and thereby further complicating the plating process. The objective of this study is to understand how the magnesium alloy microstructure influences the surface chemistry of the alloy during both pretreatment and immersion copper coating of the substrate. A combination of scanning electron microscopy, energy dispersive spectroscopy and scanning Auger microscopy has been used to study the surface chemistry at the various stages of the coating process. Our results indicate that the surface chemistry of the alloy is different on the aluminum rich β phase of the material compared to the magnesium matrix which leads to preferential deposition of the metal on the aluminum rich phase of the alloy.

  7. Biaxial Deformation of the Magnesium Alloy AZ80

    NASA Astrophysics Data System (ADS)

    Tomlinson, P.; Azizi-Alizamini, H.; Poole, W. J.; Sinclair, C. W.; Gharghouri, M. A.

    2013-07-01

    The multiaxial deformation of magnesium alloys is important for developing reliable, robust models for both the forming of components and also analysis of in-service performance of structures, for example, in the case of crash worthiness. The current study presents a combination of unique biaxial experimental tests and biaxial crystal plasticity simulations using a visco-plastic self-consistent (VPSC) formulation conducted on a relatively weak AZ80 cast texture. The experiments were conducted on tubular samples which are loaded in axial tension or compression along the tube and with internal pressure to generate hoop stresses orthogonal to the axial direction. The results were analyzed in stress and strain space and also in terms of the evolution of crystallographic texture. In general, it was found that the VPSC simulations matched well with the experiments. However, some differences were observed for cases where basal slip and \\{ {10bar{1}2} \\} extension twinning were in close competition such as in the biaxial tension quadrant of the plastic potential. The evolution of texture measured experimentally and predicted from the VPSC simulations was qualitatively in good agreement. Finally, experiments and VPSC simulations were conducted on a second AZ80 material which had a stronger initial texture and a higher level of mechanical anisotropy. In the previous case, the agreement between experiments and simulations was good, but a larger difference was observed in the biaxial tension quadrant of the plastic potential.

  8. Warm Deep Drawing Of Rectangular Cups With Magnesium Alloy AZ31 Sheets

    SciTech Connect

    Ren, L. M.; Palumbo, G.; Tricarico, L.; Zhang, S. H.

    2007-05-17

    Recently, magnesium alloys have been widely applied in automotive and electronic industries as the lightest weight structural and functional materials. Warm forming of magnesium alloys has attracted much attention due to the very poor formability of Mg alloys at room temperature. The formability of magnesium alloy sheet at elevated temperature is significantly affected by the processing parameters. Among them the forming temperature, the punch speed, the geometrical shape of the blank, the blank holder force and the lubrication are probably the most relevant. In this research, the deep drawing of rectangular cups with AZ31 sheets was conducted at elevated temperatures with different process parameters. The finite element analyses were performed to investigate the effects of the process parameters on the formability of rectangular cup drawing and to predict the process defects during the process. The material yield condition was modeled using the isotropic Von Mises criterion. The flow stress data were obtained from tensile tests.

  9. Application of YAG Laser TIG Arc Hybrid Welding to Thin AZ31B Magnesium Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Kim, Taewon; Kim, Jongcheol; Hasegawa, Yu; Suga, Yasuo

    A magnesium alloy is said to be an ecological material with high ability of recycling and lightweight property. Especially, magnesium alloys are in great demand on account of outstanding material property as a structural material. Under these circumstances, research and development of welding process to join magnesium alloy plates are of great significance for wide industrial application of magnesium. In order to use it as a structure material, the welding technology is very important. TIG arc welding process is the most ordinary process to weld magnesium alloy plates. However, since the heat source by the arc welding process affects the magnesium alloy plates, HAZ of welded joint becomes wide and large distortion often occurs. On the other hand, a laser welding process that has small diameter of heat source seems to be one of the possible means to weld magnesium alloy in view of the qualitative improvement. However, the low boiling point of magnesium generates some weld defects, including porosity and solidification cracking. Furthermore, precise edge preparation is very important in butt-welding by the laser welding process, due to the small laser beam diameter. Laser/arc hybrid welding process that combines the laser beam and the arc is an effective welding process in which these two heat sources influence and assist each other. Using the hybrid welding, a synegistic effect is achievable and the disadvantages of the respective processes can be compensated. In this study, YAG laser/TIG arc hybrid welding of thin magnesium alloy (AZ31B) sheets was investigated. First of all, the effect of the irradiation point and the focal position of laser beam on the quality of a weld were discussed in hybrid welding. Then, it was confirmed that a sound weld bead with sufficient penetration is obtained using appropriate welding conditions. Furthermore, it was made clear that the heat absorption efficiency is improved with the hybrid welding process. Finally, the tensile tests

  10. Effect of hot working on the damping capacity and mechanical properties of AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lee, K.; Kang, C.; Kim, K.

    2015-04-01

    Magnesium alloys have received much attention for their lightweight and other excellent properties, such as low density, high specific strength, and good castability, for use in several industrial and commercial applications. However, both magnesium and its alloys show limited room-temperature formability owing to the limited number of slip systems associated with their hexagonal close-packed crystal structure. It is well known that crystallographic texture plays an important role in both plastic deformation and macroscopic anisotropy of magnesium alloys. Many authors have concentrated on improving the room- temperature formability of Mg alloys. However, despite having a lot of excellent properties in magnesium alloy, the study for various properties of magnesium alloy have not been clarified enough yet. Mg alloys are known to have a good damping capacity compared to other known metals and their alloys. Also, the damping properties of metals are generally recognized to be dependent on microstructural factors such as grain size and texture. However, there are very few studies on the relationship between the damping capacity and texture of Magnesium alloys. Therefore, in this study, specimens of the AZ31 magnesium alloy, were processed by hot working, and their texture and damping property investigated. A 60 mm × 60 mm × 40 mm rectangular plate was cut out by machining an ingot of AZ31 magnesium alloy (Mg-3Al-1Zn in mass%), and rolling was carried out at 673 K to a rolling reduction of 30%. Then, heat treatment was carried out at temperatures in the range of 573-723 K for durations in the range of 30-180 min. The samples were immediately quenched in oil after heat treatment to prevent any change in the microstructure. Texture was evaluated on the compression planes by the Schulz reflection method using nickel-filtered Cu Kα radiation. Electron backscatter diffraction measurements were conducted to observe the spatial distribution of various orientations. Specimens

  11. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    SciTech Connect

    Zaitseva, L.V.; Romaniv, V.I.

    1984-05-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid.

  12. Strength and ductility with {10͞11} — {10͞12} double twinning in a magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lentz, M.; Risse, M.; Schaefer, N.; Reimers, W.; Beyerlein, I. J.

    2016-04-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of -- double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys.

  13. Effects of Alloying Elements on Microstructure and Properties of Magnesium Alloys for Tripling Ball

    NASA Astrophysics Data System (ADS)

    Xiao, D. H.; Geng, Z. W.; Chen, L.; Wu, Z.; Diao, H. Y.; Song, M.; Zhou, P. F.

    2015-10-01

    In order to find good candidate materials for degradable fracturing ball applications, Mg-Al-Zn-Cu alloys with different contents of aluminum, zinc, and copper were prepared by ingot metallurgy. The effects of aluminum, zinc, and copper additions on the microstructure, compressive strength, and rapid decomposition properties of the alloys have been investigated using scanning electron microscopy, compressive tests, and immersion tests. The results show that the addition of high contents Al (15 to 20 wt pct) in pure magnesium promotes a large number of network-like β-Mg17All2 phases, which helps produce more micro-thermocouples to accelerate the corrosion process in 3 wt pct potassium chloride (KCl) at 366 K (93 °C). Adding different Zn contents improves the compressive properties of Mg-20Al alloys drastically. However, it decreases the decomposition rate in 3 wt pct KCl at 366 K (93 °C). Small amount of Cu will slightly reduce the compressive strength of Mg-20Al-5Zn alloy but dramatically increase its decomposition rate.

  14. An EBSP investigation of alternate microstructures for superplasticity in aluminum-magnesium alloys

    SciTech Connect

    McNelley, T.R.; McMahon, M.E.; Hales, S.J.

    1997-02-15

    This study proposes to provide insight into alternative grain boundary structures in two aluminum-magnesium alloys processed to achieve superplastic behavior. A commercially processes superplastic 5083 aluminum alloy, SKY5083, and a laboratory processed, non-commercial superplastic Al-10Mg-0.1Zr alloy have been selected for examination. Although alloy content, processing routes, and deformation conditions vary for each material, a comparison of results may provide evidence that alternate grain structures and boundary misorientation distributions may support superplasticity in the GBS regime, depending on the TMP processing and alloy system chosen.

  15. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    SciTech Connect

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  16. Numerical Modeling of Magnesium Alloy Sheet Metal Forming at Elevated Temperature

    SciTech Connect

    Lee, Myeong-Han; Oh, Soo-Ik; Kim, Heon-Young; Kim, Hyung-Jong; Choi, Yi-Chun

    2007-05-17

    The development of light-weight vehicle is in great demand for enhancement of fuel efficiency and dynamic performance. The vehicle weight can be reduced effectively by using lightweight materials such as magnesium alloys. However, the use of magnesium alloys in sheet forming processes is still limited because of their low formability at room temperature and the lack of understanding of the forming process of magnesium alloys at elevated temperatures. In this study, uniaxial tensile tests of the magnesium alloy AZ31B-O at various temperatures were performed to evaluate the mechanical properties of this alloy relevant for forming of magnesium sheets. To construct a FLD (forming limit diagram), a forming limit test were conducted at temperature of 100 and 200 deg. C. For the evaluation of the effects of the punch temperature on the formability of a rectangular cup drawing with AZ31B-O, numerical modelling was conducted. The experiment results indicate that the stresses and possible strains of AZ31B-O sheets largely depend on the temperature. The stress decreases with temperature increase. Also, the strain increase with temperature increase. The numerical modelling results indicate that formability increases with the decrease in the punch temperature at the constant temperature of the die and holder.

  17. Forming Analysis of AZ31 Magnesium Alloy Sheets by Means of a Multistep Inverse Approach

    SciTech Connect

    Nguyen, Ba Nghiep; Bapanapalli, Satish K.

    2009-04-01

    This paper applies a multi-step inverse approach to predict the forming of AZ31 magnesium alloy sheets. An in-house finite element code named “INAPH”, which implements the inverse approach formulation by Guo et al. (Int. J. Numer. Methods Eng., 30, 1385-1401), has been used for the forming analysis. This inverse approach uses the deformation theory of plasticity and assumes that the deformation is independent of the loading history. Failure during forming is predicted by a stress-based criterion or a forming limit diagram-based criterion. The INAPH predictions have been compared with experimental results of Takuda et al (Journal of Materials Processing Technology, 89-90:135-140) and incremental analysis using ABAQUS. The multi-step inverse analysis has been shown to very quickly and fairly accurately predict stress, plastic strain, thickness distributions and failure locations on deeply drawn parts made of AZ31 magnesium alloy. The capability of INAPH to predict the formability of magnesium alloys has also been demonstrated at various temperatures. As magnesium alloys possess very limited formability at room temperature, and their formability becomes better at higher temperatures (> 100oC), the inverse analysis constitutes an efficient and valuable tool to predict forming of magnesium alloy parts as a function of temperature. In addition, other processing and design parameters such as the initial dimensions, final desired shape, blank holder forces, and friction can be quickly adjusted to assess the forming feasibility.

  18. Novel process for recycling magnesium alloy employing refining and solid oxide membrane electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei

    Magnesium is the least dense engineering metal, with an excellent stiffness-to-weight ratio. Magnesium recycling is important for both economic and environmental reasons. This project demonstrates feasibility of a new environmentally friendly process for recycling partially oxidized magnesium scrap to produce very pure magnesium at low cost. It combines refining and solid oxide membrane (SOM) based oxide electrolysis in the same reactor. Magnesium and its oxide are dissolved in a molten flux. This is followed by argon-assisted evaporation of dissolved magnesium, which is subsequently condensed in a separate condenser. The molten flux acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium collected has high purity. Potentiodynamic scans are performed to monitor the magnesium content change in the scrap as well as in solution in the flux. The SOM electrolysis is employed in the refining system to enable electrolysis of the magnesium oxide dissolved in the flux from the partially oxidized scrap. During the SOM electrolysis, oxygen anions are transported out of the flux through a yttria stabilized zirconia membrane to a liquid silver anode where they are oxidized. Simultaneously, magnesium cations are transported through the flux to a steel cathode where they are reduced. The combination of refining and SOM electrolysis yields close to 100% removal of magnesium metal from partially oxidized magnesium scrap. The magnesium recovered has a purity of 99.6w%. To produce pure oxygen it is critical to develop an inert anode current collector for use with the non-consumable liquid silver anode. In this work, an innovative inert anode current collector is successfully developed and used in SOM electrolysis experiments. The current collector employs a sintered strontium-doped lanthanum manganite (La0.8Sr0.2MnO 3-delta or LSM) bar, an Inconel alloy 601 rod, and a liquid silver contact in between. SOM electrolysis experiments

  19. Impression Creep Behavior of a Cast AZ91 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Kabirian, F.; Mahmudi, R.

    2009-01-01

    The creep behavior of the cast AZ91 magnesium alloy was investigated by impression testing. The tests were carried out under constant punching stress in the range 100 to 650 MPa, corresponding to 0.007 ≤ σ imp/ G ≤ 0.044, at temperatures in the range 425 to 570 K. Assuming a power-law relationship between the impression velocity and stress, depending on the testing temperature, stress exponents of 4.2 to 6.0 were obtained. When the experimental creep rates were normalized to the grain size and effective diffusion coefficient, a stress exponent of approximately 5 was obtained, which is in complete agreement with stress exponents determined by the conventional creep testing of the same material reported in the literature. Calculation of the activation energy showed a slight decrease in the activation energy with increasing stress such that the creep-activation energy of 122.9 kJ/mol at σ imp/ G = 0.020 decreases to 94.0 kJ/mol at σ imp/ G = 0.040. Based on the obtained stress exponents and activation energy data, it is proposed that dislocation climb is the controlling creep mechanism. However, due to the decreasing trend of creep-activation energy with stress, it is suggested that two parallel mechanisms of lattice and pipe-diffusion-controlled dislocation climb are competing. To elucidate the contribution of each mechanism to the overall creep deformation, the creep rates were calculated based on the effective activation energy. This yielded a criterion that showed that, in the high-stress regimes, the experimental activation energies fall in the range in which the operative creep mechanism is dislocation climb controlled by dislocation pipe diffusion. In the low-stress regime, however, the lattice-diffusion dislocation climb is dominant.

  20. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells

    PubMed Central

    Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity. PMID:27327435

  1. Numerical analysis of self-pierce riveting of AZ31 magnesium alloy sheets

    NASA Astrophysics Data System (ADS)

    Han, S. L.; Wu, Y. W.; Zeng, Q. L.; Gao, Y.

    2013-05-01

    Magnesium alloy sheet has a broad development prospect for lightweight metal in automotive industry. Selfpierce Riveting (SPR) process is a suitable joining technology to fasten materials of different nature. This paper is concerned with the development of numerical models of the SPR process of AZ31 magnesium alloy sheet. Based on DEFORM-2D finite element software, a two-dimensional axisymmetric model has been built for the SPR process. Then the distribution of stress and strain, and the stroke-load curve are analyzed in the forming process of the riveting. After a 2D simulation of SPR process, the quality of riveted joint is evaluated in terms of joint cross-sectional shape. The results show a better understanding of mechanical properties of SPR joints of magnesium alloy sheets. As a sufficient interlock and bottom thickness leading to a reasonably good joint, the numerical simulation method plays a significant role to predict the final strength of the joint.

  2. Corrosion resistance of a composite polymeric coating applied on biodegradable AZ31 magnesium alloy.

    PubMed

    Zomorodian, A; Garcia, M P; Moura e Silva, T; Fernandes, J C S; Fernandes, M H; Montemor, M F

    2013-11-01

    The high corrosion rate of magnesium alloys is the main drawback to their widespread use, especially in biomedical applications. There is a need for developing new coatings that provide simultaneously corrosion resistance and enhanced biocompatibility. In this work, a composite coating containing polyether imide, with several diethylene triamine and hydroxyapatite contents, was applied on AZ31 magnesium alloys pre-treated with hydrofluoric acid by dip coating. The coated samples were immersed in Hank's solution and the coating performance was studied by electrochemical impedance spectroscopy and scanning electron microscopy. In addition, the behavior of MG63 osteoblastic cells on coated samples was investigated. The results confirmed that the new coatings not only slow down the corrosion rate of AZ31 magnesium alloys in Hank's solution, but also enhance the adhesion and proliferation of MG63 osteoblastic cells, especially when hydroxyapatite nanoparticles were introduced in the coating formulation. PMID:23454214

  3. Corrosion Behavior of AZ91D Magnesium Alloy in Three Different Physiological Environments

    NASA Astrophysics Data System (ADS)

    Zhou, Juncen; Li, Qing; Zhang, Haixiao; Chen, Funan

    2014-01-01

    Magnesium alloys have been considered as promising biomedical materials and were studied in different physiological environments. In this work, corrosion behavior of AZ91D magnesium alloy in artificial saliva, simulated body fluid (SBF), and 3.5 wt.% NaCl solution was investigated using electrochemical techniques and a short-term immersion test. In contrast with other physiological environments, the amount of aggressive ions in artificial saliva is small. In addition, a protective film is formed on the surface of samples in artificial saliva. Experimental results suggest that corrosion resistance of AZ91D magnesium alloy in artificial saliva is better than that in c-SBF and 3.5 wt.% NaCl solution.

  4. Design of experiment (DOE) study of biodegradable magnesium alloy synthesized by mechanical alloying using fractional factorial design

    NASA Astrophysics Data System (ADS)

    Salleh, Emee Marina; Ramakrishnan, Sivakumar; Hussain, Zuhailawati

    2014-06-01

    The biodegradable nature of magnesium (Mg) makes it a most highlighted and attractive to be used as implant materials. However, rapid corrosion rate of Mg alloys especially in electrolytic aqueous environment limits its performance. In this study, Mg alloy was mechanically milled by incorporating manganese (Mn) as alloying element. An attempt was made to study both effect of mechanical alloying and subsequent consolidation processes on the bulk properties of Mg-Mn alloys. 2k-2 factorial design was employed to determine the significant factors in producing Mg alloy which has properties closes to that of human bones. The design considered six factors (i.e. milling time, milling speed, weight percentage of Mn, compaction pressure, sintering temperature and sintering time). Density and hardness were chosen as the responses for assessing the most significant parameters that affected the bulk properties of Mg-Mn alloys. The experimental variables were evaluated using ANOVA and regression model. The main parameter investigated was compaction pressure.

  5. Thermodynamic criteria for the removal of impurities from end-of-life magnesium alloys by evaporation and flux treatment

    NASA Astrophysics Data System (ADS)

    Hiraki, Takehito; Takeda, Osamu; Nakajima, Kenichi; Matsubae, Kazuyo; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2011-06-01

    In this paper, the possibility of removing impurities during magnesium recycling with pyrometallurgical techniques has been evaluated by using a thermodynamic analysis. For 25 different elements that are likely to be contained in industrial magnesium alloys, the equilibrium distribution ratios between the metal, slag and gas phases in the magnesium remelting process were calculated assuming binary systems of magnesium and an impurity element. It was found that calcium, gadolinium, lithium, ytterbium and yttrium can be removed from the remelted end-of-life (EoL) magnesium products by oxidization. Calcium, cerium, gadolinium, lanthanum, lithium, plutonium, sodium, strontium and yttrium can be removed by chlorination with a salt flux. However, the other elements contained in magnesium alloy scrap are scarcely removed and this may contribute toward future contamination problems. The third technological option for the recycling of EoL magnesium products is magnesium recovery by a distillation process. Based on thermodynamic considerations, it is predicted that high-purity magnesium can be recovered through distillation because of its high vapor pressure, yet there is a limit on recoverability that depends on the equilibrium vapor pressure of the alloying elements and the large energy consumption. Therefore, the sustainable recycling of EoL magnesium products should be an important consideration in the design of advanced magnesium alloys or the development of new refining processes.

  6. Microstructure and wear resistance of Al-SiC composites coatings on ZE41 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Rodrigo, P.; Campo, M.; Torres, B.; Escalera, M. D.; Otero, E.; Rams, J.

    2009-08-01

    Al and Al-SiC composites coatings were prepared by oxyacetylene flame spraying on ZE41 magnesium alloy substrates. Coatings with controlled reinforcement rate of up to 23 vol.% were obtained by spraying mixtures containing aluminium powder with up to 50 vol.% SiC particles. The coatings were sprayed on the magnesium alloy with minor degradation of its microstructure or mechanical properties. The coatings were compacted to improve their microstructure and protective behaviour. The wear behaviour of these coatings has been tested using the pin-on-disk technique and the reinforced coatings provided 85% more wear resistance than uncoated ZE41 and 400% more than pure Al coatings.

  7. Mechanical Properties of Die-Cast Magnesium Alloy MRI 230D

    NASA Astrophysics Data System (ADS)

    Aghion, Eli; Moscovitch, Nir; Arnon, Amir

    2009-10-01

    MRI 230D was specially developed to overcome the high-temperature limitations of conventionally die-cast magnesium alloys. This innovative alloy was primarily developed for the automotive industry, mainly for power-train applications operating under high-temperature conditions. The present article aims at evaluating the die-casting characteristics of MRI 230D in comparison with conventional AZ91D Mg alloy. These characteristics are used to evaluate the applicability of this alloy for die-casting operations which are essential for mass production.

  8. Characterization of fold defects in AZ91D and AE42 magnesium alloy permanent mold castings

    SciTech Connect

    Bichler, L.; Ravindran, C.

    2010-03-15

    Casting premium-quality magnesium alloy components for aerospace and automotive applications poses unique challenges. Magnesium alloys are known to freeze rapidly prior to filling a casting cavity, resulting in misruns and cold shuts. In addition, melt oxidation, solute segregation and turbulent metal flow during casting contribute to the formation of fold defects. In this research, formation of fold defects in AZ91D and AE42 magnesium alloys cast via the permanent mold casting process was investigated. Computer simulations of the casting process predicted the development of a turbulent metal flow in a critical casting region with abrupt geometrical transitions. SEM and light optical microscopy examinations revealed the presence of folds in this region for both alloys. However, each alloy exhibited a unique mechanism responsible for fold formation. In the AZ91D alloy, melt oxidation and velocity gradients in the critical casting region prevented fusion of merging metal front streams. In the AE42 alloy, limited solubility of rare-earth intermetallic compounds in the {alpha}-Mg phase resulted in segregation of Al{sub 2}RE particles at the leading edge of a metal front and created microstructural inhomogeneity across the fold.

  9. Influence of cobalt on the properties of load-sensitive magnesium alloys.

    PubMed

    Klose, Christian; Demminger, Christian; Mroz, Gregor; Reimche, Wilfried; Bach, Friedrich-Wilhelm; Maier, Hans Jürgen; Kerber, Kai

    2012-01-01

    In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys' mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations. PMID:23344376

  10. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    PubMed Central

    Klose, Christian; Demminger, Christian; Mroz, Gregor; Reimche, Wilfried; Bach, Friedrich-Wilhelm; Maier, Hans Jürgen; Kerber, Kai

    2013-01-01

    In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys' mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations. PMID:23344376

  11. Thermodynamic properties of calcium-magnesium alloys determined by emf measurements

    SciTech Connect

    Newhouse, JM; Poizeau, S; Kim, H; Spatocco, BL; Sadoway, DR

    2013-02-28

    The thermodynamic properties of calcium-magnesium alloys were determined by electromotive force (emf) measurements using a Ca(in Bi)vertical bar CaF2 vertical bar Ca(in Mg) cell over the temperature range 713-1048 K. The activity and partial molar Gibbs free energy of calcium in magnesium were calculated for nine Ca-Mg alloys, calcium mole fractions varying from x(ca) = 0.01 to 0.80. Thermodynamic properties of magnesium in calcium and the molar Gibbs free energy of mixing were estimated using the Gibbs-Duhem relationship. In the all-liquid region at 1010 K, the activity of calcium in magnesium was found to range between 8.8 x 10(-4) and 0.94 versus pure calcium. The molecular interaction volume model (MIVM) was used to model the activity coefficient of Ca and Mg in Ca-Mg liquid alloys. Based on this work, Ca-Mg alloys show promise as the negative electrode of a liquid metal battery in which calcium is the itinerant species: alloying with Mg results in both a decrease in operating temperature and suppression of Ca metal solubility in the molten salt electrolyte. (C) 2012 Elsevier Ltd. All rights reserved.

  12. Recent advances on the development of magnesium alloys for biodegradable implants.

    PubMed

    Chen, Yongjun; Xu, Zhigang; Smith, Christopher; Sankar, Jag

    2014-11-01

    In recent years, much progress has been made on the development of biodegradable magnesium alloys as "smart" implants in cardiovascular and orthopedic applications. Mg-based alloys as biodegradable implants have outstanding advantages over Fe-based and Zn-based ones. However, the extensive applications of Mg-based alloys are still inhibited mainly by their high degradation rates and consequent loss in mechanical integrity. Consequently, extensive studies have been conducted to develop Mg-based alloys with superior mechanical and corrosion performance. This review focuses on the following topics: (i) the design criteria of biodegradable materials; (ii) alloy development strategy; (iii) in vitro performances of currently developed Mg-based alloys; and (iv) in vivo performances of currently developed Mg-based implants, especially Mg-based alloys under clinical trials. PMID:25034646

  13. Corrosion resistance and cytocompatibility of biodegradable surgical magnesium alloy coated with hydrogenated amorphous silicon.

    PubMed

    Xin, Yunchang; Jiang, Jiang; Huo, Kaifu; Tang, Guoyi; Tian, Xiubo; Chu, Paul K

    2009-06-01

    The fast degradation rates in the physiological environment constitute the main limitation for the applications of surgical magnesium alloys as biodegradable hard-tissue implants. In this work, a stable and dense hydrogenated amorphous silicon coating (a-Si:H) with desirable bioactivity is deposited on AZ91 magnesium alloy using magnetron sputtering deposition. Raman spectroscopy and Fourier transform infrared spectroscopy reveal that the coating is mainly composed of hydrogenated amorphous silicon. The hardness of the coated alloy is enhanced significantly and the coating is quite hydrophilic as well. Potentiodynamic polarization results show that the corrosion resistance of the coated alloy is enhanced dramatically. In addition, the deterioration process of the coating in simulated body fluids is systematically investigated by open circuit potential evolution and electrochemical impedance spectroscopy. The cytocompatibility of the coated Mg is evaluated for the first time using hFOB1.19 cells and favorable biocompatibility is observed. PMID:18449935

  14. Study on the blood compatibility and biodegradation properties of magnesium alloys.

    PubMed

    Mochizuki, Akira; Kaneda, Hideki

    2015-02-01

    Lately, several magnesium alloys have been investigated as a new class of biomaterials owing to their excellent biodegradability in living tissues. In this study, we considered AZ series of Mg alloy containing aluminum (3% to 9%) and zinc (1%) as a model magnesium alloy, and investigated their biodegradation in whole blood and blood compatibility in vitro. The results of the elution property of metal ions determined using chromogenic assay and the associated pH change show that the degradation resistance of the AZ series alloys in blood is improved by alloying aluminum. Furthermore, the blood compatibility of the alloys was investigated in terms of their hemolysis, factor Xa-like activity, using spectrophotometry and chromogenic assay, respectively, and coagulation time measurements (prothrombin time and activated partial thromboplastin time). The results indicated that the blood compatibility of the AZ series alloys is excellent, irrespective of the alloy composition. The excellent blood compatibility with the coagulation system could be attributed to the eluted Mg(2+) ion, which suppresses the activation of certain coagulation factors in the intrinsic and/or extrinsic coagulation pathways. In terms of the degradation resistance of the AZ series alloys in blood, the results of pH change in blood and the amount of the eluted metal ions indicate that the performance is markedly improved with an increase in aluminum content. PMID:25492190

  15. Influence of aggressive ions on the degradation behavior of biomedical magnesium alloy in physiological environment.

    PubMed

    Xin, Yunchang; Huo, Kaifu; Tao, Hu; Tang, Guoyi; Chu, Paul K

    2008-11-01

    Various electrochemical approaches, including potentiodynamic polarization, open circuit potential evolution and electrochemical impedance spectroscopy (EIS), are employed to investigate the degradation behavior of biomedical magnesium alloy under the influence of aggressive ions, such as chloride, phosphate, carbonate and sulfate, in a physiological environment. The synergetic effects and mutual influence of these ions on the degradation behavior of Mg are revealed. Our results demonstrate that chloride ions can induce porous pitting corrosion. In the presence of phosphates, the corrosion rate decreases and the formation of pitting corrosion is significantly delayed due to precipitation of magnesium phosphate. Hydrogen carbonate ions are observed to stimulate the corrosion of magnesium alloy during the early immersion stage but they can also induce rapid passivation on the surface. This surface passivation behavior mainly results from the fast precipitation of magnesium carbonate in the corrosion product layer that can subsequently inhibit pitting corrosion completely. Sulfate ions are also found to stimulate magnesium dissolution. These results improve our understanding on the degradation mechanism of surgical magnesium in the physiological environment. PMID:18571486

  16. Direct writing of polymeric coatings on magnesium alloy for tracheal stent applications.

    PubMed

    Perkins, Jessica; Xu, Zhigang; Smith, Christopher; Roy, Abhijit; Kumta, Prashant N; Waterman, Jenora; Conklin, Dawn; Desai, Salil

    2015-05-01

    This paper investigates the direct-write inkjet method for depositing multi-layer coatings of biodegradable polymers on magnesium alloy surface. Immersion studies were conducted on Poly(lactic-co-glycolic) acid (PLGA), polycaprolactone (PCL), and poly-ester urethane urea (PEUU) coatings to determine the corrosion behavior of different samples based on their varying degradation properties. Using the inductively coupled plasma spectroscopy, a reduction in magnesium ion concentration was observed from the polymer-coated samples indicative of the lower corrosion rates as compared to the uncoated Mg substrate. Findings also showed correlation between the release of the magnesium ions and the health of fully differentiated normal human bronchial epithelial (NHBE) cells via evaluation of key biomarkers of inflammation and toxicity, cyclooxygenase-2 (COX-2) and lactate dehydrogenase (LDH), respectively. The induction of COX-2 gene expression was proportional to the increase in magnesium exposure. In addition, the release of higher magnesium content from uncoated and PCL polymer coated samples resulted in lower LDH activity based on the favorable response of the NHBE cells. PEUU and PLGA polymer coatings provided good barrier layer corrosion protection. This research evaluates candidate polymer coatings as a source for therapeutic agents and barrier layer to control the corrosion of magnesium alloys for tracheal applications. PMID:25348845

  17. Fast neutron activation analysis of oxide inclusions in magnesium alloy ingots

    NASA Astrophysics Data System (ADS)

    Fuerst, C. D.; James, W. D.

    1999-06-01

    Magnesium will have an increasingly important role to play in the automotive industry's materials strategy. In addition to its obvious use as a lightweight alternative, magnesium offers advantages in areas such as component integration and NVH (noise, vibration and harshness). Although the metallic composition of magnesium alloys has been carefully defined, there is no uniform industry standard for non-metallic inclusions, such as oxides, which are believed to adversely impact the material's strength. A definitive test has been needed, preferably one that provides a highly sensitive, calibrated, nondestructive evaluation of the metal's bulk oxide content. In response to this need, fast neutron activation analysis (FNAA) has emerged as an important tool for providing highly accurate quantitative information on the oxygen content in magnesium alloys. Oxygen levels from less than 50 to several thousand ppm have been observed in these alloys, with the highest levels concentrated at the top center of the ingot. Several operational procedures have been developed to optimize the analysis, including: a new automated, blank-free procedure which pneumatically transports machined magnesium cylinders between the irradiation and counting facilities; the use of an oxygen standard prepared from polyethylene and titanium dioxide, machined to match the sample dimensions; and implementation of new background subtraction software.

  18. An in vitro study on the biocompatibility of WE magnesium alloys.

    PubMed

    Ge, Shuping; Wang, Yi; Tian, Jie; Lei, Daoxi; Yu, Qingsong; Wang, Guixue

    2016-04-01

    Magnesium alloys are being actively studied for intravascular stent applications because of their good mechanical strength and biocompatibility. To rule out the high allergenicity of nickel and neurotoxicity of aluminum element, four kinds of WE magnesium alloys (where "W" represents the metallic element Y and "E" represents mixed rare earth (RE) elements; Y: 2.5, 5.0, 6.5, and 7.5 wt %; Nd: 1.0, 2.6, 2.5, and 4.2 wt %; Zr: 0.8 wt %) were chosen for in vitro investigation of their biocompatibility using cell culture. The results showed that, with the increase of rare earth elements in WE magnesium alloys, fibrinogen adsorption decreased and coagulation function was improved. It was also found that WE magnesium alloys promoted the adhesion of endothelial cells. With the increase of adhesion time, adhered cell numbers increased gradually. With 25% extracts, all the WE alloys promoted cell migration, while 100% extracts were not conducive to cell migration. Based on the above results, WE magnesium alloys 5.0WE (5.0Y-2.6Nd-0.8Zr) and 6.5WE (6.5Y-2.5Nd-0.8Zr) have better biocompatibility as compared with that with 2.5WE (2.5Y-1.0Nd-0.8Zr) and 7.5WE (7.5Y-4.2Nd-0.8Zr), and could be as the promising candidate materials for medical stent applications. PMID:25939488

  19. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy.

    PubMed

    Ren, Yufu; Zhou, Huan; Nabiyouni, Maryam; Bhaduri, Sarit B

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. PMID:25686961

  20. The twin-roll casting of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Park, S. S.; Park, W.-J.; Kim, C. H.; You, B. S.; Kim, Nack J.

    2009-08-01

    Recently, technologies for twin-roll casting have been widely developed to efficiently fabricate the lightweight Mg alloy sheets that are quite attractive for numerous weight-sensitive applications. This paper reviews the recent progress in the twin-roll casting of Mg alloys, focusing on the processing aspects that have close relations to the solidification behavior of Mg alloy strips. In addition, recent attempts to develop new Mg alloys utilizing the metallurgical advantages attainable by this novel casting process are also presented.

  1. Laser beam welding of AZ31B-H24 magnesium alloy.

    SciTech Connect

    Leong, K. H.

    1998-09-29

    The laser beam weldability of AZ31B magnesium alloy was examined with high power CW CO{sub 2} and pulsed Nd:YAG lasers. The low viscosity and surface tension of the melt pool make magnesium more difficult to weld than steel. Welding parameters necessary to obtain good welds were determined for both CW CO{sub 2} and pulsed Nd:YAG lasers. The weldability of the magnesium alloy was significantly better with the Nd:YAG laser. The cause of this improvement was attributed to the higher absorption of the Nd:YAG beam. A lower threshold beam irradiance was required for welding, and a more stable weldpool was obtained.

  2. Formation of Ha-Containing Coating on AZ31 Magnesium Alloy by Micro-Arc Oxidation

    NASA Astrophysics Data System (ADS)

    Tang, Hui; Li, Deyu; Chen, Xiuping; Wu, Chao; Wang, Fuping

    2013-08-01

    Magnesium and its alloys are potential biodegradable implant materials due to their attractive biological properties. But the use of magnesium is still hampered by its poor corrosion resistance in physiological fluids. In this study, a HA-containing coating was fabricated by micro-arc oxidation (MAO). The active plasma species of micro-discharge was studied by optical emission spectroscopy (OES). The microstructure and composition were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion behavior and apatite-forming ability were studied by electrochemical tests and immersed samples in simulated body fluids (SBF). The results show that the microdischarge channel model is gas discharges and oxide layer discharges. The elements from the substrate and electrolyte take part in the formation of the coating. The MAO coating significantly improves the corrosion resistance of AZ31 magnesium alloy and enhances the apatite formation ability.

  3. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    NASA Astrophysics Data System (ADS)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  4. Forming Prediction of Magnesium Alloy Sheets using a Continuum Damage Mechanics Multistep Inverse Approach

    SciTech Connect

    Bapanapalli, Satish K.; Nguyen, Ba Nghiep

    2008-06-30

    This paper applies multistep inverse approach using a new method to generate the intermediate configurations to analyze the press forming of magnesium alloys. The developed approach considers a final configuration to be formed from a flat blank sheet. It accounts for a series of intermediate configurations that are estimated based on the initial and final configurations as well as tooling conditions using optimization techniques. The approach is based on the concept of minimization of the surface area of the sheet metal subject to the constraints that the punch and die surfaces are not penetrated. Due to the limited formability of magnesium alloys, it is important to realistically estimate the intermediate configurations so that a damage mechanics approach can be explored to predict damage accumulations that can cause rupture of the sheet during forming. Elastic-plastic constitutive laws are used with the modified Hill’s criterion and deformation theory of plasticity to describe the behavior of AZ31 magnesium alloys. Damage is captured by a damage variable that governs the equivalent stress. A damage-plasticity coupled approach is employed for the integration of the constitutive equations. The computed strain increment from two consecutive intermediate configurations is used to predict the resulting damage accumulations during forming. The continuum damage mechanics multistep inverse approach is applied to predict forming of AZ31 magnesium alloys.

  5. Applications of Computer Simulation Methods in Plastic Forming Technologies for Magnesium Alloys

    SciTech Connect

    Zhang, S. H.; Zheng, W. T.; Shang, Y. L.; Wu, X.; Palumbo, G.; Tricarico, L.

    2007-05-17

    Applications of computer simulation methods in plastic forming of magnesium alloy parts are discussed. As magnesium alloys possess very poor plastic formability at room temperature, various methods have been tried to improve the formability, for example, suitable rolling process and annealing procedures should be found to produce qualified magnesium alloy sheets, which have the reduced anisotropy and improved formability. The blank can be heated to a warm temperature or a hot temperature; a suitable temperature field is designed, tools should be heated or the punch should be cooled; suitable deformation speed should be found to ensure suitable strain rate range. Damage theory considering non-isothermal forming is established. Various modeling methods have been tried to consider above situations. The following situations for modeling the forming process of magnesium alloy sheets and tubes are dealt with: (1) modeling for predicting wrinkling and anisotropy of sheet warm forming; (2) damage theory used for predicting ruptures in sheet warm forming; (3) modeling for optimizing of blank shape and dimensions for sheet warm forming; (4) modeling in non-steady-state creep in hot metal gas forming of AZ31 tubes.

  6. Mechanical and corrosion properties of Al/Ti film on magnesium alloy AZ31B

    NASA Astrophysics Data System (ADS)

    Zeng, Rong-Chang; Jiang, Ke; Li, Shuo-Qi; Zhang, Fen; Cui, Hong-Zhi; Han, En-Hou

    2015-03-01

    Preparation of titanium film on magnesium substrate faces a challenge due to non-Fickian inter-diffusion between titanium and magnesium. Aluminum can build a bridge between titanium and magnesium. Al/Ti duplex coatings were deposited on magnesium alloy AZ31B using magnetron sputtering (MS). The low temperature diffusion bonding behavior of the Mg/Al/Ti coating was investigated through SEM and its affiliated EDS. The phase structure and critical load of the coatings were examined by means of XRD and scratch tests, respectively. The results demonstrated that the bonding strength was significantly improved after a post heat treatment (HT) at a temperature of 210°C. The diffusion mechanism of the interfaces of Mg/Al and Al/Ti in the coating was discussed based on the analysis of formation energy of vacancies and diffusion rates. The Al/Ti dual layer enhanced the corrosion resistance of the alloy. And the HT process further increased the corrosion resistance of the coated alloy. This result implies that a post HTat a lower temperature after MS is an effective approach to enhance the bonding strength and corrosion resistance of the Al/Ti film on Mg alloys.

  7. Structure-property relations and modeling of small crack fatigue behavior of various magnesium alloys

    NASA Astrophysics Data System (ADS)

    Bernard, Jairus Daniel

    Lightweight structural components are important to the automotive and aerospace industries so that better fuel economy can be realized. Magnesium alloys in particular are being examined to fulfill this need due to their attractive stiffness- and strength-to-weight ratios when compared to other materials. However, when introducing a material into new roles, one needs to properly characterize its mechanical properties. Fatigue behavior is especially important considering aerospace and automotive component applications. Therefore, quantifying the structure-property relationships and accurately predicting the fatigue behavior for these materials are vital. This study has two purposes. The first is to quantify the structure-property relationships for the fatigue behavior in an AM30 magnesium alloy. The second is to use the microstructural-based MultiStage Fatigue (MSF) model in order to accurately predict the fatigue behavior of three magnesium alloys: AM30, Elektron 21, and AZ61. While some studies have previously quantified the MSF material constants for several magnesium alloys, detailed research into the fatigue regimes, notably the microstructurally small crack (MSC) region, is lacking. Hence, the contribution of this work is the first of its kind to experimentally quantify the fatigue crack incubation and MSC regimes that are used for the MultiStage Fatigue model. Using a multi-faceted experimental approach, these regimes were explored with a replica method that used a dual-stage silicone based compound along with previously published in situ fatigue tests. These observations were used in calibrating the MultiStage Fatigue model.

  8. A brief review of calcium phosphate conversion coating on magnesium and its alloys

    NASA Astrophysics Data System (ADS)

    Zaludin, Mohd Amin Farhan; Jamal, Zul Azhar Zahid; Jamaludin, Shamsul Baharin; Derman, Mohd Nazree

    2016-07-01

    Recent developments have shown that magnesium is a promising candidate to be used as a biomaterial. Owing to its light weight, biocompatibility and compressive strength comparable with natural bones makes magnesium as an excellent choice for biomaterial. However, high reactivity and low corrosion resistance properties have restricted the application of magnesium as biomaterials. At the moment, several strategies have been developed to solve this problem. Surface modification of magnesium is one of the popular solutions to solve the problem. Among many techniques developed in the surface modification, conversion coating method is one of the simple and effective techniques. From various types of conversion coating, calcium phosphate-based conversion coating is the most suitable for biomedical fields. This paper reviews some studies on calcium phosphate coating on Mg and its alloys via chemical conversion method and discusses some factors determining the coating performance.

  9. Experimental Studies on Dynamic Mechanical Behaviors and Anti-Projectile Capabilities of Extruded Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Fan, Yafu; Zhao, Baorong

    Dynamic mechanical behaviors of Mg-Gd-Y series extruded magnesium alloy and its σ-ɛcurves are measured by using of Hopkinson pressure bar technique. According to the concept of efficiency of absorption energy, this thesis compares Mg-Gd-Y series extruded alloy with ZK60 extruded magnesium alloy. Being obtained similitude numbers by means of normalizing processing for governing equations of the continuum mechanics and according to the viewpoint of equal density of area, the comparative experiment of anti-projectile capabilities is elaborately designed between Mg-Gd-Y alloy and the 7A52 aluminum alloy. The result has validated that anti-projectile capability of Mg-Gd-Y alloy is better than those of 7A52 alloy under the condition of equal density of area. The relative technique approaches for improving anti-projectile capability of Mg-Gd-Y alloy are put forward making use of similitude numbers. Finally, the basic characters of effect of adiabatic shear are revealed by micro analysis.

  10. Forge Welding of Magnesium Alloy to Aluminum Alloy Using a Cu, Ni, or Ti Interlayer

    NASA Astrophysics Data System (ADS)

    Yamagishi, Hideki; Sumioka, Junji; Kakiuchi, Shigeki; Tomida, Shogo; Takeda, Kouichi; Shimazaki, Kouichi

    2015-08-01

    The forge-welding process was examined to develop a high-strength bonding application of magnesium (Mg) alloy to aluminum (Al) alloy under high-productivity conditions. The effect of the insert material on the tensile strength of the joints, under various preheat temperatures and pressures, was investigated by analyzing the reaction layers of the bonded interface. The tensile strengths resulting from direct bonding, using pure copper (Cu), pure nickel (Ni), and pure titanium (Ti) inserts were 56, 100, 119, and 151 MPa, respectively. The maximum joint strength reached 93 pct with respect to the Mg cast billet. During high-pressure bonding, a microscopic plastic flow occurred that contributed to an anchor effect and the generation of a newly formed surface at the interface, particularly prominent with the Ti insert in the form of an oxide layer. The bonded interfaces of the maximum-strength inserts were investigated using scanning electron microscopy-energy-dispersive spectroscopy and electron probe microanalysis. The diffusion reaction layer at the bonded interface consisted of brittle Al-Mg intermetallics having a thickness of approximately 30 μm. In contrast, for the three inserts, the thicknesses of the diffusion reaction layer were infinitely thin. For the pure Ti insert, exhibiting the maximum tensile strength value among the inserts tested, focused ion beam-transmission electron microscopy-EDS analysis revealed a 60-nm-thick Al-Ti reaction layer, which had formed at the bonded interface on the Mg alloy side. Thus, a high-strength Al-Mg bonding method in air was demonstrated, suitable for mass production.

  11. Cytocompatibility evaluation of different biodegradable magnesium alloys with human mesenchymal stem cells.

    PubMed

    Niederlaender, J; Walter, M; Krajewski, S; Schweizer, E; Post, M; Schille, Ch; Geis-Gerstorfer, J; Wendel, Hans Peter

    2014-03-01

    In the last few years, the use of biodegradable magnesium (Mg) alloys has evoked great interest in the orthopedic field due to great advantages over long-term implant materials associated with various side effects like allergy and sensitization and consequent implant removal surgeries. However, degradation of these Mg alloys results in ion release, which may cause severe cytotoxicity and undesirable complications after implantation. In this study, we investigated the cytological effects of various Mg alloys on cells that play an important role in bone repair. Eight different magnesium alloys containing varying amounts of Al, Zn, Nd and Y were either incubated directly or indirectly with the osteosarcoma cell line Saos-2 or with uninduced and osteogenically-induced human mesenchymal stem cells (MSCs) isolated from bone marrow specimens obtained from the femoral shaft of patients undergoing total hip replacement. Cell viability, cell attachment and the release of ions were investigated at different time points in vitro. During direct or indirect incubation different cytotoxic effects of the Mg alloys on Saos-2 cells and osteogenically-induced or uninduced MSCs were observed. Furthermore, the concentration of degradation products released from the Mg alloys differed. Overall, Mg alloys MgNd2, MgY4, MgAl9Zn1 and MgY4Nd2 exhibit good cytocompatibility. In conclusion, this study reveals the necessity of cytocompatibility evaluation of new biodegradable magnesium alloys with cells that will get in direct contact to the implant material. Furthermore, the use of standardized experimental in vitro assays is necessary in order to reliably and effectively characterize new Mg alloys before performing in vivo experiments. PMID:24327112

  12. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia; Wang, Yaming; Han, Zhiwu; Ren, Luquan

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO3 solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH3(CH2)11Si(OCH3)3). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro-nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  13. Microstructural development of diffusion-brazed austenitic stainless steel to magnesium alloy using a nickel interlayer

    SciTech Connect

    Elthalabawy, Waled M.; Khan, Tahir I.

    2010-07-15

    The differences in physical and metallurgical properties of stainless steels and magnesium alloys make them difficult to join using conventional fusion welding processes. Therefore, the diffusion brazing of 316L steel to magnesium alloy (AZ31) was performed using a double stage bonding process. To join these dissimilar alloys, the solid-state diffusion bonding of 316L steel to a Ni interlayer was carried out at 900 deg. C followed by diffusion brazing to AZ31 at 510 deg. C. Metallographic and compositional analyses show that a metallurgical bond was achieved with a shear strength of 54 MPa. However, during the diffusion brazing stage B{sub 2} intermetallic compounds form within the joint and these intermetallics are pushed ahead of the solid/liquid interface during isothermal solidification of the joint. These intermetallics had a detrimental effect on joint strengths when the joint was held at the diffusion brazing temperature for longer than 20 min.

  14. The effect of the existing state of Y on high temperature oxidation properties of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Yu, Xiaowen; Shen, Shijun; Jiang, Bin; Jiang, Zhongtao; Yang, Hong; Pan, Fusheng

    2016-05-01

    This paper studies the effect of the existing state of Y element on the high temperature oxidation resistance of magnesium alloys. Different levels of Al element were added into Mg-2.5Y alloy to obtain different existing state of Y. The oxidation rate of Mg-2.5Y-2.5Al alloy is the highest among Mg-2.5Y, Mg-2.5Y-2.5Al and Mg-2.5Y-4.2Al alloys at 500 °C. An effective and protective Y2O3/MgO composite oxide film was formed on the surface of Mg-2.5Y alloy after oxidized at 500 °C for 360 min. The results show that the dissolved Y element in the matrix was beneficial to improve the oxidation resistance of magnesium alloys. Once Y element transformed to the high temperature stable Al2Y compound, its ability in preventing oxidation would disappear. The formation of Al2Y compound severely deteriorated the oxidation resistance of Mg-2.5Y alloy. In addition, the dissolved Al can also cause the rise of oxidation resistance at a certain extent.

  15. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials

    PubMed Central

    Ding, Wenjiang

    2016-01-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg–Nd–Zn–based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants. PMID:27047673

  16. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials.

    PubMed

    Ding, Wenjiang

    2016-06-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg-Nd-Zn-based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants. PMID:27047673

  17. Corrosion inhibition of rapidly solidified Mg-3% Zn-15% Al magnesium alloy with sodium carboxylates

    SciTech Connect

    Daloz, D.; Michot, G.; Rapin, C.; Steinmetz, P.

    1998-06-01

    The ability of sodium linear-saturated carboxylates to protect magnesium alloys against aqueous corrosion was characterized. Electrochemical measurements of polarization resistance and corrosion current showed the inhibition efficiency of these compounds is a function of their concentration and of the length of the aliphatic chain. In every case studied, the efficiency increased with immersion time. At pH 8, the best inhibiting behavior was observed with 0.05 M sodium undecanoate. The potential-pH diagram of magnesium in an aqueous solution containing undecanoate anions was generated based upon the solubility determined for magnesium undecanoate (Mg[CH{sub 3}(CH{sub 2}){sub 9}COO]{sub 2}). According to this diagram, the very low corrosion rate was suspected to result from formation of Mg(CH{sub 3}[CH{sub 2}]{sub 9}COO){sub 2}. Infrared spectrometry carried out on both the synthesized magnesium carboxylate and the product from the magnesium alloy surface after inhibitive treatment confirmed this hypothesis.

  18. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-08-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  19. New insights into the fundamental chemical nature of ionic liquid film formation on magnesium alloy surfaces.

    PubMed

    Forsyth, Maria; Neil, Wayne C; Howlett, Patrick C; Macfarlane, Douglas R; Hinton, Bruce R W; Rocher, Nathalie; Kemp, Thomas F; Smith, Mark E

    2009-05-01

    Ionic liquids (ILs) based on trihexyltetradecylphosphonium coupled with either diphenylphosphate or bis(trifluoromethanesulfonyl)amide have been shown to react with magnesium alloy surfaces, leading to the formation a surface film that can improve the corrosion resistance of the alloy. The morphology and microstructure of the magnesium surface seems critical in determining the nature of the interphase, with grain boundary phases and intermetallics within the grain, rich in zirconium and zinc, showing almost no interaction with the IL and thereby resulting in a heterogeneous surface film. This has been explained, on the basis of solid-state NMR evidence, as being due to the extremely low reactivity of the native oxide films on the intermetallics (ZrO2 and ZnO) with the IL as compared with the magnesium-rich matrix where a magnesium hydroxide and/or carbonate inorganic surface is likely. Solid-state NMR characterization of the ZE41 alloy surface treated with the IL based on (Tf)2N(-) indicates that this anion reacts to form a metal fluoride rich surface in addition to an organic component. The diphenylphosphate anion also seems to undergo an additional chemical process on the metal surface, indicating that film formation on the metal is not a simple chemical interaction between the components of the IL and the substrate but may involve electrochemical processes. PMID:20355890

  20. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-01

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  1. A fundamental study on the structural integrity of magnesium alloys joined by friction stir welding

    NASA Astrophysics Data System (ADS)

    Rao, Harish Mangebettu

    The goal of this research is to study the factors that influence the physical and mechanical properties of lap-shear joints produced using friction stir welding. This study focuses on understanding the effect of tool geometry and weld process parameters including the tool rotation rate, tool plunge depth and dwell time on the mechanical performance of similar magnesium alloy and dissimilar magnesium to aluminum alloy weld joints. A variety of experimental activities were conducted including tensile and fatigue testing, fracture surface and failure analysis, microstructure characterization, hardness measurements and chemical composition analysis. An investigation on the effect of weld process conditions in friction stir spot welding of magnesium to magnesium produced in a manner that had a large effective sheet thickness and smaller interfacial hook height exhibited superior weld strength. Furthermore, in fatigue testing of friction stir spot welded of magnesium to magnesium alloy, lap-shear welds produced using a triangular tool pin profile exhibited better fatigue life properties compared to lap-shear welds produced using a cylindrical tool pin profile. In friction stir spot welding of dissimilar magnesium to aluminum, formation of intermetallic compounds in the stir zone of the weld had a dominant effect on the weld strength. Lap-shear dissimilar welds with good material mixture and discontinues intermetallic compounds in the stir zone exhibited superior weld strength compared to lap-shear dissimilar welds with continuous formation of intermetallic compounds in the stir zone. The weld structural geometry like the interfacial hook, hook orientation and bond width also played a major role in influencing the weld strength of the dissimilar lap-shear friction stir spot welds. A wide scatter in fatigue test results was observed in friction stir linear welds of aluminum to magnesium alloys. Different modes of failure were observed under fatigue loading including crack

  2. Eddy Current Defectoscope for Monitoring the Duralumin and Aluminum-Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Dmitriev, S.; Dmitrieva, L.; Malikov, V.; Sagalakov, A.

    2016-02-01

    The system developed is based on an eddy-current transducer of the transformer type, and is capable of inspecting plates made of duralumin and aluminum-magnesium alloys for defects. The measurement system supports absolute and differential control modes. The system was tested on a number of duralumin and aluminum-magnesium plates with internal flaws located as deep as 5 mm under the surface. The article provides data that demonstrates a link between the response time and the presence of defects in similar structures at a signal frequency of 1000 Hz.

  3. Finite Element Simulation Of Magnesium AZ31 Alloy Sheet In Warm Hydroforming

    SciTech Connect

    Steffensen, Mikkel; Danckert, Joachim

    2007-05-17

    Hydroforming of magnesium (Mg) alloy sheet metal offers the possibility to form geometrically complex sheet metal parts that are applicable within automotive and electronic industry etc. However, due to the limited formability of Mg alloy at ambient temperature hydroforming of Mg alloy sheet metal has to be conducted at elevated temperature. In the present study an experimental warm hydroforming process using a low melting point alloy as forming medium is presented and on the basis of this a 2D thermo-mechanical finite element model is setup in order to analyze the temperature distribution in the Mg alloy workpiece during forming. The results show that the temperature in the workpiece is nearly uniform and nearly identical to the temperature of the forming medium.

  4. In vitro interactions of blood, platelet, and fibroblast with biodegradable magnesium-zinc-strontium alloys.

    PubMed

    Nguyen, T Y; Cipriano, A F; Guan, Ren-Guo; Zhao, Zhan-Yong; Liu, Huinan

    2015-09-01

    Magnesium (Mg) alloy is an attractive class of metallic biomaterial for cardiovascular applications due to its biodegradability and mechanical properties. In this study, we investigated the degradation in blood, thrombogenicity, and cytocompatibility of Magnesium-Zinc-Strontium (Mg-Zn-Sr) alloys, specifically four Mg-4 wt % Zn-xSr (x = 0.15, 0.5, 1, and 1.5 wt %) alloys, together with pure Mg control and relevant reference materials for cardiovascular applications. Human whole blood and platelet rich plasma (PRP) were used as the incubation media to investigate the degradation behavior of the Mg-Zn-Sr alloys. The results showed that the PRP had a greater pH increase and greater concentration of Mg(2+) ions when compared with whole blood after 2 h of incubation with the same respective Mg alloys, suggesting that the Mg alloys degraded faster in PRP than in whole blood. The Mg alloy with 4 wt % Zn and 0.15 wt % Sr (named as ZSr41A) was identified as the most promising alloy for cardiovascular stent applications, because it showed slower degradation and less thrombogenicity, as indicated by the lower concentrations of Mg(2+) ions released and less deposition of platelets. Additionally, ZSr41 alloys were cytocompatible with fibroblasts in direct exposure culture in which the cells adhered and proliferated around the samples, with no statistical difference in cell adhesion density compared with the blank reference. Future studies on the ZSr41 alloys are necessary to investigate their direct interactions with other important cells in cardiovascular system, such as vascular endothelial cells and smooth muscle cells. PMID:25690931

  5. A Feasiblity Study on Spot Friction Welding of Magnesium Alloy AZ31

    SciTech Connect

    Santella, Michael L; Pan, Dr. Tsung-Yu; Frederick, David Alan; Schwartz, William

    2007-01-01

    Spot friction welding (SFW) is a novel variant of the linear friction stir welding process with the potential to create strong joints between similar, as well as dissimilar sheet metals. It is particularly suitable for soft, low melting point metals such as aluminum, magnesium, and their alloys where resistance spot welding can cause defects such as voids, trapped gas and micro-cracks due to the intense heat requirement for joint formation. Up to now, spot friction welding has focused primarily on aluminum alloys. This paper presents a feasibility study on spot friction welding of AZ31, a wrought magnesium alloy available in sheet form. Lap joints of 1.58-mm-thick magnesium alloy AZ31B-O sheet were produced by spot friction welding. The spot welds were made in 2 sec with 15-mm-diameter pin tool rotating at 500-2,000 rpm. The tool was inserted into 2-sheet stack-ups to depths of either 2.4 or 2.8 mm relative to the top sheet surface. Tensile-shear testing showed that joint strengths up to 4.75 kN were obtained. The removal of surface oxides from the sheets prior to welding increased lap shear strengths about 50% at the 2.4-mm insertion depth and it promoted failure by nugget pull-out rather than by interface separation.

  6. Effect of solute atoms on grain boundary sliding in magnesium alloys

    NASA Astrophysics Data System (ADS)

    Somekawa, Hidetoshi; Watanabe, Hiroyuki; Mukai, Toshiji

    2014-04-01

    The effect of solid-solution alloying on grain boundary sliding (GBS) was investigated using pure magnesium and six kinds of Mg-X (X = Ag, Al, Li, Pb, Y and Zn) dilute binary solid solutions with an average grain size of 10 µm. A sharp increase in damping capacity caused by GBS was observed above a certain temperature. The temperature at which a sharp increase in damping capacity occurred depended on the alloying element. The addition of Y and Ag markedly increased the onset temperature (more than 100 K) for a sharp increase in damping capacity, whereas the addition of Zn, Al and Li slightly increased the onset temperature (less than 50 K) as compared with that for pure magnesium. Tensile tests at a temperature of 423 K revealed that the higher the onset temperature, the lower the strain rate sensitivity of the flow stress. It is suggested that the former elements (Y and Ag) are more effective in suppressing GBS in magnesium alloys than the latter ones (Zn, Al and Li). The suppression of GBS was associated with low grain boundary energy, and the extent to which the energy is reduced depended on the alloying element. It was suggested that the change in the lattice parameter (the so-called c/a ratio) affects the grain boundary energy, and thus, the occurrence of GBS.

  7. Laser surface modification of Ti and TiC coatings on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Kim, J. M.; Lee, S. G.; Park, J. S.; Kim, H. G.

    2014-12-01

    In order to enhance the surface properties of magnesium alloy, a highly intense laser surface melting process following plasma spraying of Ti or TiC on AZ31 alloy were employed. When laser surface melting was applied to Ti coated magnesium alloy, the formation of fine Ti particle dispersed surface layer on the substrate occurred. The corrosion potential of the AZ31 alloy with Ti dispersed surface was significantly increased in 3.5 wt % NaCl solution. Additionally, an improved hardness was observed for the laser treated specimens as compared to the untreated AZ31 alloy. Laser melting process following plasma thermal deposition was also applied for obtaining in situ TiC coating layer on AZ31 alloy. The TiC coating layer could be successfully formed via in situ reaction between pure titanium and carbon powders. Incomplete TiC formation was observed in the plasma sprayed specimen, while completely transformed TiC layer was found after post laser melting process. It was also confirmed that the laser post treatment induced enhanced adhesion strength between the coating and the substrate.

  8. Correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys

    NASA Astrophysics Data System (ADS)

    Feliu, S., Jr.; Pardo, A.; Merino, M. C.; Coy, A. E.; Viejo, F.; Arrabal, R.

    2009-01-01

    X-ray photoelectron spectroscopy (XPS) was used in order to investigate the correlation between the surface chemistry and the atmospheric corrosion of AZ31, AZ80 and AZ91D magnesium alloys exposed to 98% relative humidity at 50 °C. Commercially pure magnesium, used as the reference material, revealed MgO, Mg(OH) 2 and tracers of magnesium carbonate in the air-formed film. For the AZ80 and AZ91D alloys, the amount of magnesium carbonate formed on the surface reached similar values to those of MgO and Mg(OH) 2. A linear relation between the amount of magnesium carbonate formed on the surface and the subsequent corrosion behaviour in the humid environment was found. The AZ80 alloy revealed the highest amount of magnesium carbonate in the air-formed film and the highest atmospheric corrosion resistance, even higher than the AZ91D alloy, indicating that aluminium distribution in the alloy microstructure influenced the amount of magnesium carbonate formed.

  9. In vitro degradation and mechanical integrity of calcium-containing magnesium alloys in modified-simulated body fluid.

    PubMed

    Kannan, M Bobby; Raman, R K Singh

    2008-05-01

    The successful applications of magnesium-based alloys as degradable orthopaedic implants are mainly inhibited due to their high degradation rates in physiological environment and consequent loss in the mechanical integrity. This study examines the degradation behaviour and the mechanical integrity of calcium-containing magnesium alloys using electrochemical techniques and slow strain rate test (SSRT) method, respectively, in modified-simulated body fluid (m-SBF). Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) results showed that calcium addition enhances the general and pitting corrosion resistances of magnesium alloys significantly. The corrosion current was significantly lower in AZ91Ca alloy than that in AZ91 alloy. Furthermore, AZ91Ca alloy exhibited a five-fold increase in the surface film resistance than AZ91 alloy. The SSRT results showed that the ultimate tensile strength and elongation to fracture of AZ91Ca alloy in m-SBF decreased only marginally (approximately 15% and 20%, respectively) in comparison with these properties in air. The fracture morphologies of the failed samples are discussed in the paper. The in vitro study suggests that calcium-containing magnesium alloys to be a promising candidate for their applications in degradable orthopaedic implants, and it is worthwhile to further investigate the in vivo corrosion behaviour of these alloys. PMID:18313746

  10. Secondary Cooling in the Direct-Chill Casting of Magnesium Alloy AZ31

    NASA Astrophysics Data System (ADS)

    Caron, E.; Wells, M. A.

    2009-08-01

    Secondary cooling information is critical when modeling the direct-chill (DC) casting process of magnesium alloys. However, accurate data for the heat flux in the secondary cooling zone are scarce, and most reported research is concerned with the DC casting of aluminum alloys. Cooling experiments that simulated the secondary cooling of magnesium AZ31 were conducted in order to observe the influence of various parameters on the different boiling-water heat-transfer phenomena. The heat flux in each boiling regime was quantified as a function of the cooling-water flow rate, water temperature, and initial sample temperature. Equations developed from the cooling experiments could be combined to build “idealized” boiling curves for a given set of DC casting conditions.

  11. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  12. Crystal Plasticity Finite Element Analysis of Loading-Unloading Behaviour in Magnesium Alloy Sheet

    SciTech Connect

    Hama, Takayuki; Fujimoto, Hitoshi; Takuda, Hirohiko

    2010-06-15

    Magnesium alloy sheets exhibit strong inelastic response during unloading. In this study crystal plasticity finite element analysis of loading-unloading behaviour during uniaxial tension in a rolled magnesium alloy sheet was carried out, and the mechanism of this inelastic response was examined in detail in terms of macroscopic and mesoscopic deformations. The unloading behaviour obtained by the simulation was in good agreement with the experiment in terms of variation with stress of instantaneous tangent modulus during unloading. Variations of activities of each family of slip systems during the deformation showed that the activation of basal slip systems is the largest during unloading, and the slip direction during unloading is opposite from during loading. These results indicated that one of the factors of the inelastic behaviour during unloading is the fact that the basal slip systems are easily activated during unloading because of their low strengths.

  13. Study of Coating Growth Behavior During the Plasma Electrolytic Oxidation of Magnesium Alloy ZK60

    NASA Astrophysics Data System (ADS)

    Qiu, Zhaozhong; Wang, Rui; Zhang, Yushen; Qu, Yunfei; Wu, Xiaohong

    2015-04-01

    Plasma electrolytic oxidation technique was used to coat ZK60 magnesium alloy in a silicate-based electrolyte. Effects of oxidation time on the morphology, phase structure, and corrosion resistance of the resulting coatings were systematically investigated by scanning electron microscopy, energy-dispersive spectrometry, x-ray diffraction, x-ray photoelectron spectroscopy, and potentiodynamic polarization. The main components of the inner and the outer coating layers were MgO and Mg2SiO4, respectively. It was also found that the oxidation time has a significant impact on the corrosion resistance properties of the coatings. The coating obtained within the oxidation time of 360 s exhibited a corrosion current of 7.6 × 10-8 A/cm2 in 3.5 wt.% NaCl solution, which decreased significantly when comparing with the pristine magnesium alloy.

  14. Chrome-free Samarium-based Protective Coatings for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hou, Legan; Cui, Xiufang; Yang, Yuyun; Lin, Lili; Xiao, Qiang; Jin, Guo

    The microstructure of chrome-free samarium-based conversion coating on magnesium alloy was investigated and the corrosion resistance was evaluated as well. The micro-morphology, transverse section, crystal structure and composition of the coating were observed by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and X- ray photoelectron spectroscopy (XPS), respectively. The corrosion resistance was evaluated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The results reveal that the morphology of samarium conversion coating is of crack-mud structure. Tiny cracks distribute in the compact coating deposited by samarium oxides. XRD, EDS and XPS results characterize that the coating is made of amorphous and trivalent-samarium oxides. The potentiodynamic polarization curve, EIS and OCP indicate that the samarium conversion coating can improve the corrosion resistance of magnesium alloys.

  15. Fatigue behaviour of friction stir processed AZ91 magnesium alloy produced by high pressure die casting

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; De Marco, P.P.

    2007-03-15

    The room temperature fatigue properties of AZ91 magnesium alloy produced by high pressure die casting (HPDC) as cast, heat treated, friction stir processed (FSP) and FSP and heat treated were studied. The fatigue properties of the material were evaluated for the HPDC magnesium alloy in the as-received state and after a solution treatment at 415 deg. C for 2 h and an ageing treatment at 220 deg. C for 4 h. The heat treatment resulted in a significant increase in the fatigue properties of the HPDC material, while no significance influence of heat treatment was recorded in the FSP condition. The morphology of fracture surfaces was examined by employing a field emission gun scanning electron microscope (FEGSEM)

  16. Development of Laser Surface Technologies for Anti-Corrosion on Magnesium Alloys: a Review

    NASA Astrophysics Data System (ADS)

    Sun, Rujian; Guan, Yingchun; Zhu, Ying

    2016-03-01

    Magnesium (Mg) alloys have been increasingly used in industries and biomaterial fields due to low density, high specific strength and biodegradability. However, poor surface-related properties are major factors that limit their practical applications. This paper mainly focuses on laser-based anti-corrosion technologies for Mg alloys, beginning with a brief review of conventional methods, and then demonstrates the feasibility of laser surface technologies including laser surface melting (LSM), laser surface alloying (LSA), laser surface cladding (LSC) and laser shock peening (LSP) in achieving enhancement of corrosion resistance. The mechanism and capability of each technique in corrosion resistance is carefully discussed. Finally, an outlook of the development of laser surface technology for Mg alloy is further concluded, aiming to serve as a guide for further research both in industry applications and biomedical devices.

  17. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  18. Acoustic Emission as a Tool for Exploring Deformation Mechanisms in Magnesium and Its Alloys In Situ

    NASA Astrophysics Data System (ADS)

    Vinogradov, Alexei; Máthis, Kristian

    2016-06-01

    Structural performance of magnesium alloys depends strongly on specific deformation mechanisms operating during mechanical loading. Therefore, in situ monitoring of the acting mechanisms is a key to performance tailoring. We review the capacity of the advanced acoustic emission (AE) technique to understand the interplay between two primary deformation mechanisms—dislocation slip and twinning—in real time scale. Details of relative contributions of dislocation slip and deformation twinning to the mechanical response of pure Mg and Mg-Al alloy are discussed in view of AE results obtained with the aid of recently proposed spectral and signal categorization algorithms in conjunction with with neutron diffraction data.

  19. The influence of stepwise deformation of aluminum-magnesium alloy upon its electrical conduction

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Gasanov, M. F.; Zheltov, M. A.; Greben'kov, O. V.

    2016-04-01

    The influence of stepwise deformation upon the electrical conduction of the AlMg6 aluminum-magnesium alloy is investigated experimentally. It is found that the nucleation and development of single deformation bands causing stepwise deformation increase the specific electric resistance of the alloy on average by 2-3%. It is supposed that the main mechanism of an increase in the electric resistance in the deformation band is growth of the deformation vacancy concentration, which is connected with intensive dislocation multiplication in the deformation band front.

  20. Biodegradable poly(lactide-co-glycolide) coatings on magnesium alloys for orthopedic applications.

    PubMed

    Ostrowski, Nicole J; Lee, Boeun; Roy, Abhijit; Ramanathan, Madhumati; Kumta, Prashant N

    2013-01-01

    Polymeric film coatings were applied by dip coating on two magnesium alloy systems, AZ31 and Mg4Y, in an attempt to slow the degradation of these alloys under in vitro conditions. Poly(lactic-co-glycolic acid) polymer in solution was explored at various concentrations, yielding coatings of varying thicknesses on the alloy substrates. Electrochemical corrosion studies indicate that the coatings initially provide some corrosion protection. Degradation studies showed reduced degradation over 3 days, but beyond this time point however, do not maintain a reduction in corrosion rate. Scanning electron microscopy indicates inhomogeneous coating durability, with gas pocket formation in the polymer coating, resulting in eventual detachment from the alloy surface. In vitro studies of cell viability utilizing mouse osteoblast cells showed improved biocompatibility of polymer coated substrates over the bare AZ31 and Mg4Y substrates. Results demonstrate that while challenges remain for long term degradation control, the developed polymeric coatings nevertheless provide short term corrosion protection and improved biocompatibility of magnesium alloys for possible use in orthopedic applications. PMID:23053803

  1. Textures, microstructures, anisotropy and formability of aluminum-manganese-magnesium and aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Liu, Jiantao

    In this dissertation work, the microstructure and texture evolution of continuous cast (CC) and direct chill (DC) cast Al-Mn-Mg (AA 3105 and AA 3015) and Al-Mg (AA 5052) alloys during cold rolling and annealing are systematically investigated. Macrotexture analyses were based on three-dimensional orientation distribution functions (ODFs) calculated from incomplete pole figures from X-ray diffraction by using arbitrarily defined cell (ADC) and series expansion methods. A new technique, electron backscatter diffraction (EBSD), was adopted for microtexture and mesotexture investigation. The anisotropy and formability of Al-Mn-Mg and Al-Mg alloys are correlated to the texture results. For aluminum alloys studied in this work, a stronger Cube orientation is observed in DC hot band than in CC hot band after complete recrystallization. alpha and beta fibers become well developed beyond 50% cold rolling in both CC and DC aluminum alloys. The highest intensity along the beta fiber (skeleton line) is located between the Copper and the S orientations in both materials after high cold rolling reductions. In both CC and DC aluminum alloys, a cell structure develops with the indication of increasing CSL Sigma1 boundaries during the early stages of cold rolling. There is no evidence of the development of twin boundaries (Sigma3, Sigma9, Sigma27a & 27b) in either CC or DC aluminum alloys when the cold rolling reductions are less than 40%. The R and Cube textures are dominant recrystallization texture components in CC and DC AA 5052 alloys. The volume fraction of the Cube component is increased by increasing cold rolling reduction and annealing temperature but not by increasing annealing time while the volume fraction of the R component is only increased by increasing cold rolling reduction. Stronger Cube and R orientations are found at the surface layer than at half-thickness layer of cold rolled hot bands after annealing. The Cube and P textures are dominant recrystallization

  2. Mechanical Behavior of a Magnesium Alloy Nanocomposite Under Conditions of Static Tension and Dynamic Fatigue

    NASA Astrophysics Data System (ADS)

    Srivatsan, T. S.; Godbole, C.; Quick, T.; Paramsothy, M.; Gupta, M.

    2013-02-01

    In this paper, the intrinsic influence of nano-alumina particulate (Al2O3p) reinforcements on microstructure, microhardness, tensile properties, tensile fracture, cyclic stress-controlled fatigue, and final fracture behavior of a magnesium alloy is presented and discussed. The unreinforced magnesium alloy (AZ31) and the reinforced composite counterpart (AZ31/1.5 vol.% Al2O3) were manufactured by solidification processing followed by hot extrusion. The elastic modulus, yield strength, and tensile strength of the nanoparticle-reinforced magnesium alloy were noticeably higher than the unreinforced counterpart. The ductility, quantified by elongation-to-failure, of the composite was observably lower than the unreinforced monolithic counterpart (AZ31). The nanoparticle-reinforced composite revealed improved cyclic fatigue resistance over the entire range of maximum stress at both the tested load ratios. Under conditions of fully reversed loading ( R = -1) both materials showed observable degradation in behavior quantified in terms of cyclic fatigue life. The conjoint influence of reinforcement, processing, intrinsic microstructural features and loading condition on final fracture behavior is presented and discussed.

  3. Effect of alloying elements on electrochemical properties of magnesium-based sacrificial anodes

    SciTech Connect

    Kim, J.G.; Koo, S.J.

    2000-04-01

    Effects of alloying elements on electrochemical properties of magnesium-based sacrificial anodes were evaluated. Potentiodynamic, galvanostatic, scanning electron microscopy (SEM), and x-ray diffraction (XRD) analyses were used to investigate the corrosion rate, efficiency, and surface characteristics of anodes. Polarization data indicated that alloying with manganese, aluminum, and zinc reduced the corrosion rates of magnesium anodes. All anodes did not undergo passivation but demonstrated only active behavior. Corrosion morphology was changed from localized to uniform attach by the alloying. Addition of manganese to magnesium anodes yielded increased driving potential and efficiency. The efficiency of Mg-Al anodes was improved up to {approximately}6% Al addition. The addition of zinc increased the efficiency of Mg-Al-Zn anodes compared to the efficiency of Mg-Al anodes, but the reversal of this behavior happened as the zinc content exceeded {approximately}3%. The increase in the efficiency of Mg-Al and Mg-Al-Zn anodes was accompanied by a decrease in the driving potential. The decrease of driving potential might have resulted form a somewhat resistive film on the surface, which hindered the transport of ions. The increased corrosion resistance generally improved anode efficiency.

  4. Surface modification of magnesium alloys developed for bioabsorbable orthopedic implants: a general review.

    PubMed

    Wang, Jiali; Tang, Jian; Zhang, Peng; Li, Yangde; Wang, Jue; Lai, Yuxiao; Qin, Ling

    2012-08-01

    As a bioabsorbable metal with mechanical properties close to bone, pure magnesium or its alloys have great potential to be developed as medical implants for clinical applications. However, great efforts should be made to avoid its fast degradation in vivo for orthopedic applications when used for fracture fixation. Therefore, how to decease degradation rate of pure magnesium or its alloys is one of the focuses in Research and Development (R&D) of medical implants. It has been recognized that surface modification is an effective method to prevent its initial degradation in vivo to maintain its desired mechanical strength. This article reviews the recent progress in surface modifications for prevention of fast degradation of magnesium or its alloys using in vitro testing model, a fast yet relevant model before moving towards time-consuming and expensive in vivo testing. Pros and cons of various surface modifications are also discussed for the goal to design available products to be applied in clinical trials. PMID:22566412

  5. Yield Asymmetry Design of Magnesium Alloys by Integrated Computational Materials Engineering

    SciTech Connect

    Li, Dongsheng; Joshi, Vineet V.; Lavender, Curt A.; Khaleel, Mohammad A.; Ahzi, Said

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to microstructure, characterized by texture and grain size. Modified intermediate phi-model, a polycrystalline viscoplasticity model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry by thermomechanical processing. In some texture, for example, rolled texture, CYS/TYS is smaller than 1 under different loading directions. In some texture, for example, extruded texture, asymmetry is large along normal direction. Starting from rolled texture, the asymmetry will increased to close to 1 along rolling direction after compressed to a strain of 0.2. Our model shows that grain refinement increases CYS/TYS. Besides texture control, grain refinement can also optimize the yield asymmetry. After the grain size decreased to a critical value, CYS/TYS reaches to 1 since CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  6. Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications.

    PubMed

    Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

    2016-11-01

    Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications. PMID:27524097

  7. Biocompatibility of fluoride-coated magnesium-calcium alloys with optimized degradation kinetics in a subcutaneous mouse model.

    PubMed

    Drynda, Andreas; Seibt, Juliane; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

    2013-01-01

    The principle of biodegradation has been considered for many years in the development of cardiovascular stents, especially for patients with congenital heart defects. A variety of materials have been examined with regard to their suitability for cardiovascular devices. Iron- and magnesium-based stents were investigated intensively during the last years. It has been shown, that iron, or iron based alloys have slow degradation kinetics whereas magnesium-based systems exhibit rapid degradation rates. Recently we have developed fluoride coated binary magnesium-calcium alloys with reduced degradation kinetics. These alloys exhibit good biocompatibility and no major adverse effects toward smooth muscle and endothelial cells in in vitro experiments. In this study, these alloys were investigated in a subcutaneous mouse model. Fluoride coated (fc) magnesium, as well as MgCa0.4%, MgCa0.6%, MgCa0.8%, MgCa1.0%, and a commercially available WE43 alloy were implanted in form of (fc) cylindrical plates into the subcutaneous tissue of NMRI mice. After a 3 and 6 months follow-up, the (fc) alloy plates were examined by histomorphometric techniques to assess their degradation rate in vivo. Our data indicate that all (fc) alloys showed a significant corrosion. For both time points the (fc) MgCa alloys showed a higher corrosion rate in comparison to the (fc) WE43 reference alloy. Significant adverse effects were not observed. Fluoride coating of magnesium-based alloys can be a suitable way to reduce degradation rates. However, the (fc) MgCa alloys did not exhibit decreased degradation kinetics in comparison to the (fc) WE43 alloy in a subcutaneous mouse model. PMID:22767427

  8. Production of Magnesium and Aluminum-Magnesium Alloys from Recycled Secondary Aluminum Scrap Melts

    NASA Astrophysics Data System (ADS)

    Gesing, Adam J.; Das, Subodh K.; Loutfy, Raouf O.

    2016-02-01

    An experimental proof of concept was demonstrated for a patent-pending and trademark-pending RE12™ process for extracting a desired amount of Mg from recycled scrap secondary Al melts. Mg was extracted by electrorefining, producing a Mg product suitable as a Mg alloying hardener additive to primary-grade Al alloys. This efficient electrorefining process operates at high current efficiency, high Mg recovery and low energy consumption. The Mg electrorefining product can meet all the impurity specifications with subsequent melt treatment for removing alkali contaminants. All technical results obtained in the RE12™ project indicate that the electrorefining process for extraction of Mg from Al melt is technically feasible. A techno-economic analysis indicates high potential profitability for applications in Al foundry alloys as well as beverage—can and automotive—sheet alloys. The combination of technical feasibility and potential market profitability completes a successful proof of concept. This economical, environmentally-friendly and chlorine-free RE12™ process could be disruptive and transformational for the Mg production industry by enabling the recycling of 30,000 tonnes of primary-quality Mg annually.

  9. In vitro and in vivo evaluation of the surface bioactivity of a calcium phosphate coated magnesium alloy.

    PubMed

    Xu, Liping; Pan, Feng; Yu, Guoning; Yang, Lei; Zhang, Erlin; Yang, Ke

    2009-03-01

    Magnesium has shown potential application as a bio-absorbable biomaterial, such as for bone screws and plates. In order to improve the surface bioactivity, a calcium phosphate was coated on a magnesium alloy by a phosphating process (Ca-P coating). The surface characterization showed that a porous and netlike CaHPO(4).2H(2)O layer with small amounts of Mg(2+) and Zn(2+) was formed on the surface of the Mg alloy. Cells L929 showed significantly good adherence and significantly high growth rate and proliferation characteristics on the Ca-P coated magnesium alloy (p<0.05) in in-vitro cell experiments, demonstrating that the surface cytocompatibility of magnesium was significantly improved by the Ca-P coating. In vivo implantations of the Ca-P coated and the naked alloy rods were carried out to investigate the bone response at the early stage. Both routine pathological examination and immunohistochemical analysis demonstrated that the Ca-P coating provided magnesium with a significantly good surface bioactivity (p<0.05) and promoted early bone growth at the implant/bone interface. It was suggested that the Ca-P coating might be an effective method to improve the surface bioactivity of magnesium alloy. PMID:19111896

  10. Electron beam-assisted healing of nanopores in magnesium alloys

    PubMed Central

    Zheng, He; Liu, Yu; Cao, Fan; Wu, Shujing; Jia, Shuangfeng; Cao, Ajing; Zhao, Dongshan; Wang, Jianbo

    2013-01-01

    Nanopore-based sensing has emerged as a promising candidate for affordable and powerful DNA sequencing technologies. Herein, we demonstrate that nanopores can be successfully fabricated in Mg alloys via focused electron beam (e-beam) technology. Employing in situ high-resolution transmission electron microscopy techniques, we obtained unambiguous evidence that layer-by-layer growth of atomic planes at the nanopore periphery occurs when the e-beam is spread out, leading to the shrinkage and eventual disappearance of nanopores. The proposed healing process was attributed to the e-beam-induced anisotropic diffusion of Mg atoms in the vicinity of nanopore edges. A plausible diffusion mechanism that describes the observed phenomena is discussed. Our results constitute the first experimental investigation of nanopores in Mg alloys. Direct evidence of the healing process has advanced our fundamental understanding of surface science, which is of great practical importance for many technological applications, including thin film deposition and surface nanopatterning. PMID:23719630

  11. Electron beam-assisted healing of nanopores in magnesium alloys

    NASA Astrophysics Data System (ADS)

    Zheng, He; Liu, Yu; Cao, Fan; Wu, Shujing; Jia, Shuangfeng; Cao, Ajing; Zhao, Dongshan; Wang, Jianbo

    2013-05-01

    Nanopore-based sensing has emerged as a promising candidate for affordable and powerful DNA sequencing technologies. Herein, we demonstrate that nanopores can be successfully fabricated in Mg alloys via focused electron beam (e-beam) technology. Employing in situ high-resolution transmission electron microscopy techniques, we obtained unambiguous evidence that layer-by-layer growth of atomic planes at the nanopore periphery occurs when the e-beam is spread out, leading to the shrinkage and eventual disappearance of nanopores. The proposed healing process was attributed to the e-beam-induced anisotropic diffusion of Mg atoms in the vicinity of nanopore edges. A plausible diffusion mechanism that describes the observed phenomena is discussed. Our results constitute the first experimental investigation of nanopores in Mg alloys. Direct evidence of the healing process has advanced our fundamental understanding of surface science, which is of great practical importance for many technological applications, including thin film deposition and surface nanopatterning.

  12. IMPURITY AND TRACER DIFFUSION STUDIES IN MAGNESIUM AND ITS ALLOYS

    SciTech Connect

    Brennan, Sarah; Sohn, Yong Ho; Warren, Andrew; Coffey, Kevin; Klimov, Mikhail; Kulkarni, Nagraj S; Todd, Peter J

    2010-01-01

    An Integrated Computational Materials Engineering (ICME) approach for optimizing processing routes for Mg-alloys requires reliable thermodynamic and diffusion databases. We are developing an impurity and tracer diffusion database using both stable and unstable isotopes for Mg and its alloys. In this study, Al impurity diffusion in pure polycrystalline Mg (99.9%) was examined using the thin film method. Approximately 500 nm thick Al films were deposited on in-situ RF plasma-cleaned polycrystalline Mg by DC magnetron sputtering from pure Al (99.9%) targets. Specimens were then diffusion annealed at 300, 350 and 400 C in quartz capsules that were evacuated to 10-8 Torr and backfilled with Ar-H2 mixtures. Concentration profile of Al diffusion profiles into single phase Mg was determined by depth-profiling technique using secondary ion mass spectroscopy. The Al impurity diffusion coefficients were determined as a function of temperature

  13. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    NASA Astrophysics Data System (ADS)

    Jana, S.; Hovanski, Y.; Grant, G. J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining magnesium alloy AZ31 sheet to galvanized steel sheet in a lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential: a 0.8 mm thick, electrogalvanized (EG) mild steel, and a 1.5 mm thick hot-dipped galvanized (HDG) high-strength, low-alloy (HSLA) steel. These steels were joined to 2.33 mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and the process parameters were kept the same. The average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating present on the steel sheets, and subsequent alloying with the Mg sheet resulted in the formation of a solidified Zn-Mg alloy layer.

  14. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  15. In vivo corrosion behaviour of magnesium alloy in association with surrounding tissue response in rats.

    PubMed

    Miura, Chieko; Shimizu, Yoshinaka; Imai, Yoshimichi; Mukai, Toshiji; Yamamoto, Akiko; Sano, Yuya; Ikeo, Naoko; Isozaki, Shuji; Takahashi, Toru; Oikawa, Miho; Kumamoto, Hiroyuki; Tachi, Masahiro

    2016-04-01

    Biodegradable magnesium (Mg) alloys are the most promising candidates for osteosynthesis devices. However, their in vivo corrosion behaviour has not been fully elucidated. The aim of this study was to clarify the influence of the physiological environment surrounding Mg alloys on their corrosion behaviour. A Mg-1.0Al alloy with a fine-grained structure was formed into plates using titanium (Ti) as a control. These plates were implanted into the subperiosteum in the head, subcutaneous tissue of the back, and in the muscle of the femur of rats for 1, 2 and 4 weeks. The volumes of the remaining Mg alloy and of the insoluble salt deposition and gas cavities around the Mg alloy were determined by microtomography, and the volume losses were calculated. Then, the tissue response around the plates in each implantation site was examined histopathologically, and its relation to the respective volume loss was analyzed. These analyses determined that the Mg alloy was corroded fastest in the head, at an intermediate level in the back, and slowest in the femur. The insoluble salt deposition at the Mg alloy surface had no influence on the volume loss. Gas cavities formed around the Mg alloy at all implantation sites and decreased after 4 weeks. Histopathological examination revealed that the Mg alloy exhibited good biocompatibility, as was seen with Ti. In addition, vascularized fibrous capsules formed around the plates and became mature with time. Notably, the volume loss in the different anatomical locations correlated with capsule thickness. Together, our results suggest that, to facilitate the successful clinical application of Mg alloys, it will be necessary to further comprehend their interactions with specific in vivo environments. PMID:26947358

  16. Microstructural stability and creep properties of die casting Mg-4Al-4RE magnesium alloy

    SciTech Connect

    Rzychon, Tomasz; Kielbus, Andrzej; Cwajna, Jan; Mizera, Jaroslaw

    2009-10-15

    The AE44 (Mg-4Al-4RE) alloy was prepared by a hot-chamber die casting method. The microstructure, microstructural stability and creep properties at 175 deg. C were investigated. The microstructure was analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and the Rietveld method. The results show that die cast AE44 magnesium alloy consists of {alpha}-Mg, Al{sub 11}RE{sub 3}, Al{sub 2}RE and Al{sub 2.12}RE{sub 0.88} phases. The Al{sub 11}RE{sub 3} phase is thermally stable at 175 deg. C whereas the metastable Al{sub 2.12}RE{sub 0.88} phase undergoes a transition into the equilibrium Al{sub 2}RE phase. The alloy investigated is characterized by good creep properties at temperatures of 175 deg. C and 200 {sup o}C.

  17. Modeling dynamic strain aging of aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Dawei

    This thesis presents atomistic studies and continuum modeling of solute clustering and solute diffusion in Al-Mg alloys, which are considered elements of the mechanism of dynamic strain aging (DSA). Solute clustering in Al-Mg binary alloys is first studied by means of Monte-Carlo simulations. In the undistorted lattice, Mg has a tendency to form a coherent phase. The binding energy of this structure is rather low and it dissolves at room temperature when only dynamic associations of doublets or triples of solute atoms are observed. In presence of dislocations and at room temperature, Mg clusters at cores forming the coherent phase observed in the undistorted lattice at lower temperatures. The size, shape and structure of the cluster cannot be predicted by elementary calculations based on the pressure field generated by the unclustered dislocation. Then diffusion for Mg in Al-Mg alloys is investigated by Molecular Statics and the Nudged Elastic Band method. The activation energy for diffusion of Mg in the bulk is evaluated in the dilute solution limit for the nearest neighbor and the ring mechanisms. It is concluded that bulk diffusion at low and moderate temperatures must be assisted by vacancies. Further, diffusion of Mg along the core of edge, 60° and screw dislocations is studied. The vacancy formation energy in the core and the migration energy for vacancy-assisted Mg is evaluated for a large number of diffusion paths in the core region. The analysis shows that pipe diffusion; which is currently considered as the leading mechanism responsible for dynamic strain aging in these alloys, is too slow in absence of excess vacancies. Finally, the time-dependent Mg solute clustering process is studied using a continuum model calibrated based on atomistic information. The solute atmosphere around an edge dislocation is evaluated in terms of a chemical potential gradient, which is obtained from Monte-Carlo simulations. The solute clustering process is modeled by coupled

  18. Determination of the chemical mechanism of chromate conversion coating on magnesium alloys EV31A

    NASA Astrophysics Data System (ADS)

    Pommiers-Belin, Sébastien; Frayret, Jérôme; Uhart, Arnaud; Ledeuil, JeanBernard; Dupin, Jean-Charles; Castetbon, Alain; Potin-Gautier, Martine

    2014-04-01

    Magnesium and its alloys present several advantages such as a high strength/weight ratio and a low density. These properties allow them to be used for many aeronautical applications but they are very sensitive to corrosion. To solve this problem, conversion coatings are deposited on the surface before a protective top coat application. Several kinds of coatings exist but the best protective is chromium conversion coating (CCC). This process is now limited by several environmental laws due to the high toxicity of hexavalent chromium. However, in order to reduce hazardous impact onto the environment and to find alternative coatings, the chemical mechanisms of CCC deposition and protection on magnesium alloy are detailed for the first time in this work. The studied process includes 4 pre-treatments steps and a conversion immersion bath. The pre-treatment steps clean and prepare the surface for improving the coating deposition. The coating properties and its composition were characterized by voltammetry and XPS technics. A final layer of chromium(III) oxide and magnesium hydroxide composed the coating giving it its protective properties. Trapped orthorhombic potassium chromate has also been identified and gives to the coating its self healing property.

  19. Modifying AM60B Magnesium Alloy Die Cast Surfaces by Friction Stir Processing

    SciTech Connect

    Santella, Michael L; Feng, Zhili; Degen, Cassandra; Pan, Dr. Tsung-Yu

    2006-01-01

    These experiments were done to evaluate the feasibility of locally modifying the surface properties of magnesium alloys with friction-stir processing. The magnesium alloy used for the study was high-pressure die-cast AM60B, nominally Mg-6Al-0.13 Mn (wt. %). Friction-stir passes were made with a translation speed of 1.7 mm/s using tool-rotation speeds of 1,250 rpm or 2,500 rpm. Stir passes with good appearance were obtained under both conditions. In some cases up to five passes were overlapped on a single bar to produce stir zones with cross-sectional dimensions of about 1.5 mm x 10 mm. Metallographic examinations indicated that the stir zones were largely comprised of a magnesium solid solution with equiaxed grains on the order of 5-10 {micro}m in size. Hardness mapping showed that the stir zones experienced increases of 16-25% compared to the as-cast metal. Room-temperature testing showed that, compared to the cast metal, the stir zones had flow stresses nearly 20% higher with about twice the tensile elongation.

  20. One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy.

    PubMed

    Liu, Qin; Chen, Dexin; Kang, Zhixin

    2015-01-28

    A simple, one-step method has been developed to construct a superhydrophobic surface by electrodepositing Mg-Mn-Ce magnesium plate in an ethanol solution containing cerium nitrate hexahydrate and myristic acid. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were employed to characterize the surfaces. The shortest electrodeposition time to obtain a superhydrophobic surface was about 1 min, and the as-prepared superhydrophobic surfaces had a maximum contact angle of 159.8° and a sliding angle of less than 2°. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements demonstrated that the superhydrophobic surface greatly improved the corrosion properties of magnesium alloy in 3.5 wt % aqueous solutions of NaCl, Na2SO4, NaClO3, and NaNO3. Besides, the chemical stability and mechanical durability of the as-prepared superhydrophobic surface were also examined. The presented method is rapid, low-cost, and environmentally friendly and thus should be of significant value for the industrial fabrication of anticorrosive superhydrophobic surfaces and should have a promising future in expanding the applications of magnesium alloys. PMID:25559356

  1. An Environmentally Friendly Process Involving Refining and Membrane-Based Electrolysis for Magnesium Recovery from Partially Oxidized Scrap Alloy

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Pal, Uday B.; Powell, Adam C.

    2013-10-01

    Magnesium is recovered from partially oxidized scrap alloy by combining refining and solid oxide membrane (SOM) electrolysis. In this combined process, a molten salt eutectic flux (45 wt.% MgF2-55 wt.% CaF2) containing 10 wt.% MgO and 2 wt.% YF3 was used as the medium for magnesium recovery. During refining, magnesium and its oxide are dissolved from the scrap into the molten flux. Forming gas is bubbled through the flux and the dissolved magnesium is removed via the gas phase and condensed in a separate condenser at a lower temperature. The molten flux has a finite solubility for magnesium and acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium recovered has high purity. After refining, SOM electrolysis is performed in the same reactor to enable electrolysis of the dissolved magnesium oxide in the molten flux producing magnesium at the cathode and oxygen at the SOM anode. During SOM electrolysis, it is necessary to decrease the concentration of the dissolved magnesium in the flux to improve the faradaic current efficiency and prevent degradation of the SOM. Thus, for both refining and SOM electrolysis, it is very important to measure and control the magnesium solubility in the molten flux. High magnesium solubility facilitates refining whereas lower solubility benefits the SOM electrolysis process. Computational fluid dynamics modeling was employed to simulate the flow behavior of the flux stirred by the forming gas. Based on the modeling results, an optimized design of the stirring tubes and its placement in the flux are determined for efficiently removing the dissolved magnesium and also increasing the efficiency of the SOM electrolysis process.

  2. Thermal Conductivity of Magnesium Alloys in the Temperature Range from -125 °C to 400 °C

    NASA Astrophysics Data System (ADS)

    Lee, Sanghyun; Ham, Hye Jeong; Kwon, Su Yong; Kim, Sok Won; Suh, Chang Min

    2013-12-01

    Magnesium alloys have been widely used in recent years as lightweight structural materials in the manufacturing of automobiles, airplanes, and portable computers. Magnesium alloys have extremely low density (as low as 1738 kg · m-3) and high rigidity, which makes them suitable for such applications. In this study, the thermal conductivity of two different magnesium alloys made by twin-roll casting was investigated using the laser-flash technique and differential scanning calorimetry for thermal diffusivity and specific heat capacity measurements, respectively. The thermal diffusivity of the magnesium alloys, AZ31 and AZ61, was measured over the temperature range from -125 °C to 400 °C. The alloys AZ31 and AZ61 are composed of magnesium, aluminum, and zinc. The thermal conductivity gradually increased with temperature. The densities of AZ31 and AZ61 were 1754 kg · m-3 and 1777 kg · m-3, respectively. The thermal conductivity of AZ31 was about 25 % higher than that of AZ61, and this is attributed to the amount of precipitation.

  3. The Improvement of Tribological and Fatigue Properties of Casting Magnesium Alloy AZ91 Performed Diamond Like Carbon Coating

    NASA Astrophysics Data System (ADS)

    Akebono, Hiroyuki; Suzuki, Hideto

    In recent years, magnesium alloy has been widely used because of its low weight and ease of recycling. However, because magnesium alloys provide inferior wear resistance, it is necessary to improve this property to use magnesium alloy for more machine parts. For this study, we produced a diamond like carbon (DLC) coating that has high hardness, low friction, and excellent wear resistance. With DLC coated onto a soft material such as magnesium alloy, the adhesion strength between the substrate and the coating poses an important problem. Therefore, in this study, to acquire high adhesion strength, the DLC coating process was performed using unbalanced magnetron sputtering (UBMS). A tungsten-doped inter-layer was formed on the substrate. Onto the inter-layer, nano-order DLC coatings of two kinds were laminated. Wear tests and fatigue tests were carried out. The DLC-coated magnesium alloy exhibited excellent wear friction. Furthermore, DLC coatings raised its fatigue reliability over that of the substrate alone.

  4. Coating of biodegradable magnesium alloy bone implants using nanostructured diopside (CaMgSi2O6)

    NASA Astrophysics Data System (ADS)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Beni, Batoul Hashemi; Razavi, Seyed Mohammad; Vashaee, Daryoosh; Tayebi, Lobat

    2014-01-01

    Magnesium alloys with their biodegradable characteristic can be a very good candidate to be used in orthopedic implants. However, magnesium alloys may corrode and degrade too fast for applications in the bone healing procedure. In order to enhance the corrosion resistance and the in vitro bioactivity of a magnesium alloy, a nanostructured diopside (CaMgSi2O6) film was coated on AZ91 magnesium alloy through combined micro-arc oxidation (MAO) and electrophoretic deposition (EPD) methods. The crystalline structures, morphologies and compositions of the coated and uncoated substrates were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy. Polarization, electrochemical impedance spectroscopy, and immersion test in simulated body fluid (SBF) were employed to evaluate the corrosion resistance and the in vitro bioactivity of the samples. The results of our investigation showed that the nanostructured diopside coating deposited on the MAO layer increases the corrosion resistance and improves the in vitro bioactivity of the biodegradable magnesium alloy.

  5. Low-temperature plastic deformation of AZ31 magnesium alloy with different microstructures

    NASA Astrophysics Data System (ADS)

    Estrin, Yu. Z.; Zabrodin, P. A.; Braude, I. S.; Grigorova, T. V.; Isaev, N. V.; Pustovalov, V. V.; Fomenko, V. S.; Shumilin, S. E.

    2010-12-01

    The plastic deformation of AZ31 magnesium alloy under tension at temperatures of 4.2-295K is studied as a function of its microstructure following squeeze casting (SC) and after severe plastic deformation (SPD) by hot rolling and equal-channel angular pressing. SPD reduces the average grain size and creates a texture that favors basal-plane dislocation glide. It is found that plastic deformation becomes unstable (serrated) at temperatures of 4.2-25K and more stress jerks occur in the SPD polycrystal than in the SC alloy. The temperature dependence of the yield stress of the alloy is typical of thermally activated unpinning of dislocations from short-range barriers. The ratio of the yield stresses for the SPD and SC alloys at a given temperature is explained by hardening owing to a reduction in grain size and softening owing to a favorable texture. As the grain size is reduced, the rate of strain hardening of the alloy falls off, but its ductility (strain to fracture) increases because of the texture. The strain rate sensitivity of the alloy for T ⩽100K is independent of microstructure and is determined by intersections with forest dislocations. As the temperature is raised over 150-295K the strain rate sensitivity becomes greater owing to activation of dynamic recovery and an enhanced contribution from diffusion processes during plastic deformation of micrograined materials.

  6. Plutonium and americium recovery from spent molten-salt-extraction salts with aluminum-magnesium alloys

    SciTech Connect

    Cusick, M.J.; Sherwood, W.G.; Fitzpatrick, R.F.

    1984-04-23

    Development work was performed to determine the feasibility of removing plutonium and americium from spent molten-salt-extraction (MSE) salts using Al-Mg alloys. If the product buttons from this process are compatible with subsequent aqueous processing, the complex chloride-to-nitrate aqueous conversion step which is presently required for these salts may be eliminated. The optimum alloy composition used to treat spent 8 wt % MSE salts in the past yielded poor phase-disengagement characteristics when applied to 30 mol % salts. After a limited investigation of other alloy compositions in the Al-Mg-Pu-Am system, it was determined that the Al-Pu-Am system could yield a compatible alloy. In this system, experiments were performed to investigate the effects of plutonium loading in the alloy, excess magnesium, age of the spent salt on actinide recovery, phase disengagement, and button homogeneity. Experimental results indicate that 95 percent plutonium recoveries can be attained for fresh salts. Further development is required for backlog salts generated prior to 1981. A homogeneous product alloy, as required for aqueous processing, could not be produced.

  7. Elastic Properties and Internal Friction of Two Magnesium Alloys at Elevated Temperatures

    SciTech Connect

    Freels, M.; Liaw, P. K.; Garlea, E.; Morrell, J. S.; Radiovic, M.

    2011-06-01

    The elastic properties and internal friction of two magnesium alloys were studied from 25 C to 450 C using Resonant Ultrasound Spectroscopy (RUS). The Young's moduli decrease with increasing temperature. At 200 C, a change in the temperature dependence of the elastic constants is observed. The internal friction increases significantly with increasing temperature above 200 C. The observed changes in the temperature dependence of the elastic constants and the internal friction are the result of anelastic relaxation by grain boundary sliding at elevated temperatures. Elastic properties govern the behavior of a materials subjected to stress over a region of strain where the material behaves elastically. The elastic properties, including the Young's modulus (E), shear modulus (G), bulk modulus (B), and Poisson's ratio (?), are of significant interest to many design and engineering applications. The choice of the most appropriate material for a particular application at elevated temperatures therefore requires knowledge of its elastic properties as a function of temperature. In addition, mechanical vibration can cause significant damage in the automotive, aerospace, and architectural industries and thus, the ability of a material to dissipate elastic strain energy in materials, known as damping or internal friction, is also important property. Internal friction can be the result of a wide range of physical mechanisms, and depends on the material, temperature, and frequency of the loading. When utilized effectively in engineering applications, the damping capacity of a material can remove undesirable noise and vibration as heat to the surroundings. The elastic properties of materials can be determined by static or dynamic methods. Resonant Ultrasound Spectroscopy (RUS), used in this study, is a unique and sophisticated non-destructive dynamic technique for determining the complete elastic tensor of a solid by measuring the resonant spectrum of mechanical resonance for a

  8. Research on Water Based Coating Containing Nano-Silica for Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Huang, Wei; Zheng, Tianliang; Li, Di

    Due to magnesium's active chemical property, a novel environmental protective water based metallic coating was developed, which mainly contains metal flake, nano-silica, silicate and silane. The coating's properties were investigated by neutral salt spray test, micro-hardness testing, adhesion test and electrochemical technique etc. Meanwhile the coating surface and microstructure was observed by scanning electron microscopy (SEM). Furthermore, the effect of nano silica on the coating was also explored. Results showed that an excellent adhesive, heat-resisting, protective coating for AZ91D magnesium alloy could be achieved by this technique. It also indicated that nano silica could greatly improve the properties of coating. In the paper, mechanism of nano silica coating was also discussed.

  9. Corrosion Thermodynamics of Magnesium and Alloys from First Principles as a Function of Solvation

    NASA Astrophysics Data System (ADS)

    Limmer, Krista; Williams, Kristen; Andzelm, Jan

    Thermodynamics of corrosion processes occurring on magnesium surfaces, such as hydrogen evolution and water dissociation, have been examined with density functional theory (DFT) to evaluate the effect of impurities and dilute alloying additions. The modeling of corrosion thermodynamics requires examination of species in a variety of chemical and electronic states in order to accurately represent the complex electrochemical corrosion process. In this study, DFT calculations for magnesium corrosion thermodynamics were performed with two DFT codes (VASP and DMol3), with multiple exchange-correlation functionals for chemical accuracy, as well as with various levels of implicit and explicit solvation for surfaces and solvated ions. The accuracy of the first principles calculations has been validated against Pourbaix diagrams constructed from solid, gas and solvated charged ion calculations. For aqueous corrosion, it is shown that a well parameterized implicit solvent is capable of accurately representing all but the first coordinating layer of explicit water for charged ions.

  10. Study of second phase in bioabsorbable magnesium alloys: Phase stability evaluation via Dmol{sup 3} calculation

    SciTech Connect

    Yang, Huazhe; Liu, Chen; Wan, Peng; Tan, Lili; Yang, Ke

    2013-11-01

    Thermodynamical stabilities of four conventional second phases as well as magnesium matrix in bioabsorbable magnesium alloys were investigated theoretically via computer calculation method. Model of individual phase and systems including phase and four water molecular (phase-4H{sub 2}O) were established to simulate the in vitro and in vivo environment. Local orbital density functional theory approach was applied to calculate the total energy for the individual phase and phase-4H{sub 2}O system. The results demonstrated that all the second phases possessed higher phase stability compared with magnesium matrix, but the phase stability was quite different for different types of second phases or second phase-4H{sub 2}O systems. Furthermore, a schematic process of inflammation reaction caused by magnesium alloy implants was proposed for the further evaluation on biocompatibility of different second phases.

  11. Production Process of Biocompatible Magnesium Alloy Tubes Using Extrusion and Dieless Drawing Processes

    NASA Astrophysics Data System (ADS)

    Kustra, Piotr; Milenin, Andrij; Płonka, Bartłomiej; Furushima, Tsuyoshi

    2016-06-01

    Development of technological production process of biocompatible magnesium tubes for medical applications is the subject of the present paper. The technology consists of two stages—extrusion and dieless drawing process, respectively. Mg alloys for medical applications such as MgCa0.8 are characterized by low technological plasticity during deformation that is why optimization of production parameters is necessary to obtain good quality product. Thus, authors developed yield stress and ductility model for the investigated Mg alloy and then used the numerical simulations to evaluate proper manufacturing conditions. Grid Extrusion3d software developed by authors was used to determine optimum process parameters for extrusion—billet temperature 400 °C and extrusion velocity 1 mm/s. Based on those parameters the tube with external diameter 5 mm without defects was manufactured. Then, commercial Abaqus software was used for modeling dieless drawing. It was shown that the reduction in the area of 60% can be realized for MgCa0.8 magnesium alloy. Tubes with the final diameter of 3 mm were selected as a case study, to present capabilities of proposed processes.

  12. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys

    PubMed Central

    Hamad, Kotiba; Ko, Young Gun

    2016-01-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening. PMID:27406685

  13. Bioresorbable Drug-Eluting Magnesium-Alloy Scaffold for Treatment of Coronary Artery Disease

    PubMed Central

    Campos, Carlos M.; Muramatsu, Takashi; Iqbal, Javaid; Zhang, Ya-Jun; Onuma, Yoshinobu; Garcia-Garcia, Hector M.; Haude, Michael; Lemos, Pedro A.; Warnack, Boris; Serruys, Patrick W.

    2013-01-01

    The introduction of metallic drug-eluting stents has reduced the risk of restenosis and widened the indications of percutaneous coronary intervention in treatment of coronary artery disease. However, this medical device can induce hypersensitive reaction that interferes with the endothelialization and healing process resulting in late persistent or acquired malapposition of the permanent metallic implant. Delayed endotheliaization and malapposition may lead to late and very late stent thrombosis. Bioresorbable scaffolds (BRS) have been introduced to potentially overcome these limitations, as they provide temporary scaffolding and then disappear, liberating the treated vessel from its cage. Magnesium is an essential mineral needed for a variety of physiological functions in the human body and its bioresorbable alloy has the strength-to-weight ratio comparable with that of strong aluminum alloys and alloy steels. The aim of this review is to present the new developments in Magnesium BRS technology, to describe its clinical application and to discuss the future prospects of this innovative therapy. PMID:24351829

  14. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys.

    PubMed

    Hamad, Kotiba; Ko, Young Gun

    2016-01-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening. PMID:27406685

  15. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys

    NASA Astrophysics Data System (ADS)

    Hamad, Kotiba; Ko, Young Gun

    2016-07-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening.

  16. Production Process of Biocompatible Magnesium Alloy Tubes Using Extrusion and Dieless Drawing Processes

    NASA Astrophysics Data System (ADS)

    Kustra, Piotr; Milenin, Andrij; Płonka, Bartłomiej; Furushima, Tsuyoshi

    2016-05-01

    Development of technological production process of biocompatible magnesium tubes for medical applications is the subject of the present paper. The technology consists of two stages—extrusion and dieless drawing process, respectively. Mg alloys for medical applications such as MgCa0.8 are characterized by low technological plasticity during deformation that is why optimization of production parameters is necessary to obtain good quality product. Thus, authors developed yield stress and ductility model for the investigated Mg alloy and then used the numerical simulations to evaluate proper manufacturing conditions. Grid Extrusion3d software developed by authors was used to determine optimum process parameters for extrusion—billet temperature 400 °C and extrusion velocity 1 mm/s. Based on those parameters the tube with external diameter 5 mm without defects was manufactured. Then, commercial Abaqus software was used for modeling dieless drawing. It was shown that the reduction in the area of 60% can be realized for MgCa0.8 magnesium alloy. Tubes with the final diameter of 3 mm were selected as a case study, to present capabilities of proposed processes.

  17. Evaluation of magnesium-yttrium alloy as an extraluminal tracheal stent.

    PubMed

    Luffy, Sarah A; Chou, Da-Tren; Waterman, Jenora; Wearden, Peter D; Kumta, Prashant N; Gilbert, Thomas W

    2014-03-01

    Tracheomalacia is a relatively rare problem, but can be challenging to treat, particularly in pediatric patients. Due to the presence of mechanically deficient cartilage, the trachea is unable to resist collapse under physiologic pressures of respiration, which can lead to acute death if left untreated. However, if treated, the outcome for patients with congenital tracheomalacia is quite good because the cartilage tends to spontaneously mature over a period of 12 to 18 months. The present study investigated the potential for the use of degradable magnesium-3% yttrium alloy (W3) to serve as an extraluminal tracheal stent in a canine model. The host response to the scaffold included the formation of a thin, vascularized capsule consisting of collagenous tissue and primarily mononuclear cells. The adjacent cartilage structure was not adversely affected as observed by bronchoscopic, gross, histologic, and mechanical analysis. The W3 stents showed reproducible spatial and temporal fracture patterns, but otherwise tended to corrode quite slowly, with a mix of Ca and P rich corrosion product formed on the surface and observed focal regions of pitting. The study showed that the approach to use degradable magnesium alloys as an extraluminal tracheal stent is promising, although further development of the alloys is required to improve the resistance to stress corrosion cracking and improve the ductility. PMID:23554285

  18. A cellular automaton model for microstructural simulation of friction stir welded AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Akbari, Mostafa; Asadi, Parviz; Besharati Givi, MohammadKazem; Zolghadr, Parisa

    2016-03-01

    To predict the grain size and microstructure evolution during friction stir welding (FSW) of AZ91 magnesium alloy, a finite element model (FEM) is developed based on the combination of a cellular automaton model and the Kocks  -  Mecking and Laasraoui-Jonas models. First, according to the flow stress curves and using the Kocks  -  Mecking model, the hardening and recovery parameters and the strain rate sensitivity were calculated. Next, an FEM model was established in Deform-3D software to simulate the FSW of AZ91 magnesium alloy. The results of the FEM model are used in microstructure evolution models to predict the grain size and microstructure of the weld zone. There is a good agreement between the simulated and experimental microstructures, and the proposed model can simulate the dynamic recrystallization (DRX) process during FSW of AZ91 alloy. Moreover, microstructural properties of different points in the SZ as well as the effect of the w/v parameter on the grain size and microstructure are considered.

  19. Material Behavior Based Hybrid Process for Sheet Draw-Forging Thin Walled Magnesium Alloys

    SciTech Connect

    Sheng, Z.Q.; Shivpuri, R.

    2005-08-05

    Magnesium alloys are conventionally formed at the elevated temperatures. The thermally improved formability is sensitive to the temperature and strain rate. Due to limitations in forming speeds, tooling strength and narrow processing windows, complex thin walled parts cannot be made by traditional warm drawing or hot forging processes. A hybrid process, which is based on the deformation mechanism of magnesium alloys at the elevated temperature, is proposed that combines warm drawing and hot forging modes to produce an aggressive geometry at acceptable forming speed. The process parameters, such as temperatures, forming speeds etc. are determined by the FEM modeling and simulation. Sensitivity analysis under the constraint of forming limits of Mg alloy sheet material and strength of tooling material is carried out. The proposed approach is demonstrated on a conical geometry with thin walls and with bottom features. Results show that designed geometry can be formed in about 8 seconds, this cannot be formed by conventional forging while around 1000s is required for warm drawing. This process is being further investigated through controlled experiments.

  20. Superplasticity and cavitation in an aluminum-magnesium alloy

    NASA Astrophysics Data System (ADS)

    Bae, Donghyun

    2000-10-01

    Fundamental issues related to the forming performance of superplastic metals include the mechanisms of flow and cavitation occurring during the forming process. Cavitation beyond a critical amount is damaging to the mechanical behavior of fabricated parts. Therefore, the role of process parameters which influence cavitation must be precisely documented and understood. In this study, (1) the mechanism of deformation, (2) cavity formation and growth, and (3) the effect of forming parameters on cavitation are systematically investigated in a fine grain Al-4.7%Mg-0.8%Mn-0.4%Cu alloy. The mechanical flow response of the alloy is characterized by a new type of step strain-rate test which preserves the initial microstructure of the alloy. Under isostructural condition, sigmoidal log s vs. log 3˙ relationship is determined and then analyzed by using a grain-mantle based quantitative model1 for superplastic flow. The activation energies in both grain-mantle creep and core creep are analyzed, and the overall controlling mechanism is found to be dislocation glide and climb. Grain-mantle creep rate in the low strain-rate region is found to be enhanced many times due to a high concentration of vacancies near grain boundaries. Cavitation caused by superplastic straining under uniaxial tension is evaluated by the SEM (for < 0.5mum size) and the number and size of cavities are monitored by image analysis through optical microscopy. Growth of pre-existing cavities and nucleation and growth of new cavities at grain boundary particles are monitored with increasing strain. Cavity nucleation and growth occur in two stages: crack-like growth along the particle-matrix interface by a constrained growth process, and beyond complete debonding growth via plastic deformation of the matrix which is modeled here. Stresses and strain-rates near the void are intensified due to the perturbed flow field near the void, and not relaxed during the time frame associated with superplastic deformation

  1. Twinning-detwinning behavior during cyclic deformation of magnesium alloy

    SciTech Connect

    Lee, Soo Yeol; Wang, Huamiao; Gharghouri, Michael A.

    2015-05-26

    In situ neutron diffraction has been used to examine the deformation mechanisms of a precipitation-hardened and extruded Mg-8.5wt.%Al alloy subjected to (i) compression followed by reverse tension (texture T1) and (ii) tension followed by reverse compression (texture T2). Two starting textures are used: (1) as-extruded texture, T1, in which the basal pole of most grains is normal to the extrusion axis and a small portion of grains are oriented with the basal pole parallel to the extrusion axis; (2) a reoriented texture, T2, in which the basal pole of most grains is parallel to the extrusion axis. For texture T1, the onset of extension twinning corresponds well with the macroscopic elastic-plastic transition during the initial compression stage. The non-linear macroscopic stress/strain behavior during unloading after compression is more significant than during unloading after tension. For texture T2, little detwinning occurs after the initial tension stage, but almost all of the twinned volumes are detwinned during loading in reverse compression.

  2. Twinning-detwinning behavior during cyclic deformation of magnesium alloy

    DOE PAGESBeta

    Lee, Soo Yeol; Wang, Huamiao; Gharghouri, Michael A.

    2015-05-26

    In situ neutron diffraction has been used to examine the deformation mechanisms of a precipitation-hardened and extruded Mg-8.5wt.%Al alloy subjected to (i) compression followed by reverse tension (texture T1) and (ii) tension followed by reverse compression (texture T2). Two starting textures are used: (1) as-extruded texture, T1, in which the basal pole of most grains is normal to the extrusion axis and a small portion of grains are oriented with the basal pole parallel to the extrusion axis; (2) a reoriented texture, T2, in which the basal pole of most grains is parallel to the extrusion axis. For texture T1,more » the onset of extension twinning corresponds well with the macroscopic elastic-plastic transition during the initial compression stage. The non-linear macroscopic stress/strain behavior during unloading after compression is more significant than during unloading after tension. For texture T2, little detwinning occurs after the initial tension stage, but almost all of the twinned volumes are detwinned during loading in reverse compression.« less

  3. Microstructural Origin of Friction Stir Processed Zone in a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Tripathi, A.; Tewari, A.; Srinivasan, N.; Reddy, G. M.; Zhu, S. M.; Nie, J. F.; Doherty, R. D.; Samajdar, I.

    2015-08-01

    This study involved edge regions of a friction stir processed (FSP) magnesium alloy (AZ31). Interleaved structures of ultra-fine, of few 100 nm, and coarser grains, several microns, were noted. Very short thermal anneals coarsened the former: generating typical micron-sized FSP grains. A model of microstructural development through grain boundary sliding of the ultra-fine grains was proposed. This model explains weaker texture in such grains and the fact that Mg-FSP shear texture did not change by successive passes.

  4. Interactions between laser and arc plasma during laser-arc hybrid welding of magnesium alloy

    NASA Astrophysics Data System (ADS)

    Liu, Liming; Chen, Minghua

    2011-09-01

    This paper presents the results of the investigation on the interactions between laser and arc plasma during laser-arc hybrid welding on magnesium alloy AZ31B using the spectral diagnose technique. By comparably analyzing the variation in plasma information (the shape, the electron temperature and density) of single tungsten inert gas (TIG) welding with the laser-arc hybrid welding, it is found that the laser affects the arc plasma through the keyhole forming on the workpiece. Depending on the welding parameters there are three kinds of interactions taking place between laser and arc plasma.

  5. Column and Plate Compressive Strengths of Aircraft Structural Martials Extruded 0-1HTA Magnesium Alloy

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Niles, Donald E

    1947-01-01

    Column and plate compressive strengths of extruded 0-1HTA magnesium alloy were determined both within and beyond the elastic range from tests of flat end H-section columns and from local instability tests of H-, Z-, and channel section columns. These tests are part of an extensive research investigation to provide data on the structural strength of various aircraft materials. The results are presented in the form of curves and charts that are suitable for use in the design and analysis of aircraft structures.

  6. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola

    2016-04-01

    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  7. Influences of Welding Processes on Microstructure, Hardness, and Tensile Properties of AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Padmanaban, G.; Balasubramanian, V.; Sarin Sundar, J. K.

    2010-03-01

    This article reports the influences of welding processes such as gas tungsten arc welding (GTAW), friction stir welding (FSW), and laser beam welding (LBW) on tensile properties of AZ31B magnesium alloy. The lowest hardness distribution profile (LHDP) is constructed across the weld section to identify the fracture path. From this investigation, it is found that LBW joints exhibited superior tensile properties compared to GTAW and FSW joints and this is mainly due to the formation of very fine grains in the fusion zone and absence of heat-affected zone (HAZ).

  8. A systematic multiscale modeling and experimental approach to protect grain boundaries in magnesium alloys from corrosion

    SciTech Connect

    Horstemeyer, Mark R.; Chaudhuri, Santanu

    2015-09-30

    A multiscale modeling Internal State Variable (ISV) constitutive model was developed that captures the fundamental structure-property relationships. The macroscale ISV model used lower length scale simulations (Butler-Volmer and Electronics Structures results) in order to inform the ISVs at the macroscale. The chemomechanical ISV model was calibrated and validated from experiments with magnesium (Mg) alloys that were investigated under corrosive environments coupled with experimental electrochemical studies. Because the ISV chemomechanical model is physically based, it can be used for other material systems to predict corrosion behavior. As such, others can use the chemomechanical model for analyzing corrosion effects on their designs.

  9. Aqueous Corrosion Behavior of Micro Arc Oxidation (MAO)-Coated Magnesium Alloys: A Critical Review

    NASA Astrophysics Data System (ADS)

    Rama Krishna, L.; Sundararajan, G.

    2014-06-01

    Magnesium (Mg) and its alloys, in the current era of persistently growing engineering demands, have become the most promising materials finding widespread industrial applications. Numerous processes are available for surface protection of Mg and its alloys to potentially minimize corrosion damage. The micro arc oxidation (MAO), a fairly recent and eco-friendly coating process, emerged as a novel means to provide an adherent, hard, scratch-resistant, wear-resistant, and corrosion-resistant coatings on Mg alloys. However, the successful utilization of such coatings demands a thorough understanding of the influence of a relatively large number of process parameters such as electrolytic composition, presence of insoluble additives in the electrolyte, electrical parameters employed, and the composition of the Mg alloy substrate on the corrosion resistance. The detailed influence of all the above parameters on the corrosion behavior of Mg alloys is critically reviewed and presented in this article. In addition, this article also reviews the recent trends in terms of duplexing the MAO process using different techniques/processes such that the composite coatings are produced with enhanced corrosion resistance.

  10. Research on microstructures of sub-rapidly solidified AZ61 Magnesium Alloy

    SciTech Connect

    Teng Haitao; Zhang Xiaoli; Zhang Zhongtao; Li Tingju; Cockcroft, Steve

    2009-06-15

    AZ61 magnesium alloy foils of 0.5-3.0 mm thick were successfully produced by using sub-rapid solidification technique. Microstructures of conventionally solidified (CS) and sub-rapidly solidified (sub-RS) alloys were examined by optical microscope (OM) and scanning electron microscope (SEM). The results showed that the cellular grain of 1.8-13.5 {mu}m can be obtained during sub-rapid solidification process. Phase compositions and microdistribution of the alloying elements in the foils were analyzed by X-ray diffraction (XRD) and electron probe microanalyzer (EPMA), respectively. The eutectic transformation L {yields} {alpha}-Mg + {beta}-Mg{sub 17}Al{sub 12} and microsegregation in conventionally solidified AZ61 alloy were remarkably suppressed in sub-rapid solidification process. As a consequence, the alloying elements Al, Zn, Mn showed much higher solid solubility and the sub-rapid solidification microstructures dominantly consisted of supersaturated {alpha}-Mg solid solution. Meanwhile, the {beta}-Mg{sub 17}Al{sub 12} phases located in the {alpha}-Mg grain boundaries are largely decreased due to high solidification cooling rate.

  11. Microstructural characterization of ultrasonic impact treated aluminum-magnesium alloy

    NASA Astrophysics Data System (ADS)

    Tran, Kim Ngoc Thi

    Aluminum 5456-H116 has high as-welded strength, is formable, and highly corrosion resistant, however, it can become sensitized when exposed to elevated temperatures for a prolonged time. Sensitization results in the formation of a continuous β phase at the grain boundaries that is anodic to the matrix. Thus the grain boundaries become susceptible to stress corrosion cracking (SCC) and intergranular corrosion cracking (IGC). Cracking issues on aluminum superstructures have prompted the use of a severe plastic deformation processes, such as ultrasonic impact treatment (UIT), to improve SCC resistance. This study correlated the effects of UIT on the properties of 5456-H116 alloy to the microstructural evolution of the alloy and helped develop a fundamental understanding of the mechanisms that cause the microstructural evolution. Ultrasonic impact treatment produces a deformed layer at the surface ˜ 10 to 18 µm thick that is characterized by micro-cracks, tears, and voids. Ultrasonic impact treatment results in grain refinement within the deformation layer and extending below the deformed layer. The microstructure exhibits weak crystallographic texture with larger fraction of high angle grain boundaries. Nanocrystalline grains within the deformation layer vary in size from 2 to 200 nm in diameter and exhibit curved or wavy grain boundaries. The nanocrystalline grains are thermally stable up to 300°C. Above 300°C, grain growth occurs with an activation energy of ˜ 32 kJ/mol. Below the deformation layer, the microstructure is characterized by submicron grains, complex structure of dislocations, sub-boundaries, and Moiré fringes depicting overlapping grains. The deformation layer does not exhibit the presence of a continuous β phase, however below the deformation layer; a continuous β phase along the grain boundaries is present. In general the highest hardness and yield strength is at the UIT surface which is attributed to the formation of nanocrystalline grains

  12. Corrosion resistant performances of alkanoic and phosphonic acids derived self-assembled monolayers on magnesium alloy AZ31 by vapor-phase method.

    PubMed

    Ishizaki, Takahiro; Okido, Masazumi; Masuda, Yoshitake; Saito, Naobumi; Sakamoto, Michiru

    2011-05-17

    Alkanoic and phosphonic acid derived self-assembled monolayers (SAMs) were formed on magnesium alloy by the vapor phase method. AFM and XPS studies showed that SAMs were formed on Mg alloy. The chemical and anticorrosive properties of the SAMs prepared on magnesium alloys were characterized using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and electrochemical measurements. Water contact angle measurements revealed that, although SA and ISA have the same headgroup to anchor to the magnesium alloy surface, the packing density on the magnesium alloy surface could be considerably different. The contact angle hysteresis of SAMs with a carboxylate headgroup is much larger than that of SAMs with a phosphonic acid group. The XPS O 1s peaks indicated more likely a mix of mono-, bi-, or tridentate binding of phosphonic acid SAM to the oxide or hydroxide surface of the Mg alloy. The electrochemical measurements showed that the phosphonic acid derived SAM had better corrosion resistance compared to alkanoic acid derived SAM. The chemical stability of SAMs modified magnesium alloy was investigated using water contact angle and XPS measurements. The water contact angle and XPS measurements revealed that the molecular density of OP and PFEP on magnesium alloy would be higher than those of SA and ISA on magnesium alloy. PMID:21504153

  13. Superplastic Formability of AZ31 Magnesium Alloy Sheets Produced by Twin Roll Casting and Sequential Hot Rolling

    NASA Astrophysics Data System (ADS)

    Yu, Yandong; Lin, Kai; Jiang, Peng

    2013-07-01

    In this paper, superplastic tensile testing and gas bulging forming of AZ31 and AZ31 + Y + Sr magnesium alloys produced by twin roll casting (TRC) and sequential hot rolling were carried out. At 673 K, the superplastic formability of the TRC AZ31 magnesium alloy sheets added Y and Sr elements has improved significantly compared to the common TRC AZ31 sheets. Formations of cavities on the bulging part go through three stages of the nucleation, growth and aggregation, finally cavities merging lead to rupture at the top of the bulging part.

  14. On the surface properties of biodegrading magnesium and its alloys: a survey and discussion

    NASA Astrophysics Data System (ADS)

    Wang, J. L.; Kirkland, N. T.; Chen, X. B.; Lyndon, J. A.; Birbilis, N.

    2016-03-01

    Biodegradable magnesium (Mg) alloys present exceptional promise as functional implants, as evidenced by the significant research effort associated with the topic in recent years. However, a salient point regarding the degradation of Mg and Mg-alloys—in any aqueous environment, including biological media—is the certain presence and accumulation of surface films, representing dissolution products. The corrosion of Mg does not require that bare metal surfaces be presented to the surrounding environment, it follows that any tissue or cells in the immediate vicinity of a Mg-based implant will therefore be in intimate contact with the dissolution products of Mg. To this end, the present work describes the typical Mg/Mg-alloy surface evolution during dissolution in biological media, and the associated factors which govern the morphology and control of surface films. This combines original research with review, finishing with prospects for further illumination.

  15. Characterization of damage evolution in an AM60 magnesium alloy by computed tomography

    SciTech Connect

    Waters, A.; Green, R.E.; Martz, H.; Dolan, K.; Horstemeyer, M.; Derrill, R.

    1999-06-16

    Lawrence Livermore National Lab and Sandia National Laboratories, CA are collaborating on the development of new techniques to study damage evolution and growth in material specimens subjected to mechanical loading. These techniques include metallography, radiography, computed tomography (CT) and modeling. The material specimens being studied include cast magnesium and aluminum alloys, and forged stainless steel. The authors concentrate on characterizing monotonically loaded Mg alloy specimens using CT. Several notched tensile specimens were uniaxially loaded to different percentages of the failure load. Specimens were initially characterized by radiography and computed tomography to determine the preloaded state. Subsequent CT scans were performed after the samples were loaded to different percentages of the load failure. The CT volumetric data are being used to measure void size, distribution and orientation in all three dimensions nondestructively to determine the effect of void growth on the mechanical behavior of the materials.

  16. Effects of Microstructure and Processing Methods on Creep Behavior of AZ91 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Shahbeigi Roodposhti, Peiman; Sarkar, Apu; Murty, Korukonda L.; Scattergood, Ronald O.

    2016-07-01

    This review sheds light on the creep properties of AZ91 magnesium alloys with a major emphasis on the influence of microstructure on the creep resistance and underlying creep deformation mechanism based on stress exponent and activation energy. Effects of processing routes such as steel mold casting, die casting, and thixoforming are considered. Roles of a wide range of additional alloying elements such as Si, Sb, Bi, Ca, Sn, REs, and combined addition of them on the microstructure modification were investigated. The reaction between these elements and the Mg or Al in the matrix develops some thermally stable intermetallic phases which improves the creep resistance at elevated temperatures, however does not influence the creep mechanism.

  17. Endothelialization of Novel Magnesium-Rare Earth Alloys with Fluoride and Collagen Coating

    PubMed Central

    Zhao, Nan; Workman, Benjamin; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) alloys are promising scaffolds for the next generation of cardiovascular stents because of their better biocompatibility and biodegradation compared to traditional metals. However, insufficient mechanical strength and high degradation rate are still the two main limitations for Mg materials. Hydrofluoric acid (HF) treatment and collagen coating were used in this research to improve the endothelialization of two rare earth-based Mg alloys. Results demonstrated that a nanoporous film structure of fluoride with thickness of ~20 μm was formed on the Mg material surface, which improved the corrosion resistance. Primary human coronary artery endothelial cells (HCAECs) had much better attachment, spreading, growth and proliferation (the process of endothelialization) on HF-treated Mg materials compared to bare- or collagen-coated ones. PMID:24670478

  18. Structure of magnesium alloy MA14 after multistep isothermal forging and subsequent isothermal rolling

    NASA Astrophysics Data System (ADS)

    Nugmanov, D. R.; Sitdikov, O. Sh.; Markushev, M. V.

    2015-10-01

    Optical metallography and electron microscopy have been used to analyze the structural changes in magnesium MA14 alloy subjected to processing that combines multistep isothermal forging and isothermal rolling. It has been found that forging of a bulk workpiece leads to the formation of a structure, 85-90% of which consists of recrystallized grains with an average size of less than 5 µm. Subsequent rolling results in a completely recrystallized structure with a grain size of 1-2 µm. It is shown that the resultant structural states are characterized by grain size nonuniformity inherited from the initial hot-pressed semi-finished product. The nature and features of crystallization processes that take place in the alloy during processing are discussed.

  19. Magnesium

    NASA Astrophysics Data System (ADS)

    Bechtel, H.; Bulian, W.; Bungardt, K.; Gürs, K.; Gürs, U.; Helling, W.; Kyri, H.; Laue, H. J.; Mahler, W.; Matting, A.; Meyer, F. R.; Mialki, W.; Ritter, F.; Ruge, J.; Saur, G.; Simon, W.; Strnat, K.; Weber, R.; Weigand, H. H.; Weik, H.; Ziesler, H.; Borchers, Heinz; Schmidt, Ernst

    Magnesium wird überwiegend durch Schmelzflußelektrolyse hergestellt. Das dabei anfallende Reinmagnesium hat einen Mg-Gehalt von etwa 99,9%. Hauptbeimengung ist das Eisen; Silizium und Aluminium sind nur in Spuren vorhanden. Der Anwendungsumfang des Reinmagnesiums ist gering; dagegen werden Magnesiumlegierungen zunehmend, insbesondere für den Druckguß verwendet. Neben den bis etwa zum Jahre 1950 allein gebräuchlichen Mg-Mn-, Mg-Al- und Mg-Al-Zn-Legierungen werden heute mehr und mehr die besonders warmfesten Legierungen mit Zusätzen von Zirkon, Thorium und Seltenen Erden hergestellt (siehe dazu auch Abschnitt Seltene Erden). Als Umhüllungsmaterial für Uranstäbe dient die Legierung Magnox A 12, die nach [H 3] neben 1 % Al noch geringe Mengen an Ca und Ba enthält. In den in Deutschland üblichen Kurzzeichen (DIN 1729) werden die chemischen Symbole und der ungefähre Gehalt der wichtigsten Legierungselemente angegeben. Gußlegierungen werden zusätzlich durch ein G (Sandguß oder Kokillenguß) oder ein D (Druckguß) gekennzeichnet (siehe Tab. 5).

  20. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  1. Constitutive Equations and Flow Behavior of an As-Extruded AZ31 Magnesium Alloy Under Large Strain Condition

    NASA Astrophysics Data System (ADS)

    Dong, Yuanyuan; Zhang, Cunsheng; Lu, Xing; Wang, Cuixue; Zhao, Guoqun

    2016-06-01

    A reasonable constitutive model is the key to achieving the accurate numerical simulation of magnesium alloy extrusion process. Based on the hot compression tests of the as-extruded AZ31 magnesium alloy, the strain-compensated Arrhenius equation, the constitutive equation taking into account dynamic recovery (DRV) and dynamic recrystallization (DRX), and the modified Fields-Backofen equation (FB) are established to describe the deformation behavior of this alloy under large strain condition (strain level greater than 1.0) and wide strain rate range (0.01 to 10 s-1), respectively. Then material parameters in each constitutive model are determined by linear fitting method. The comparison of these three kinds of equations shows that the strain-compensated Arrhenius model provides the best prediction of flow stress, and the calculated value of correlation coefficient ( R) is the highest as 0.9945 and the average absolute relative error (AARE) is the lowest as 3.11%. The constitutive equation with DRV + DRX can also predict flow stress accurately, and its values of R and AARE are 0.9920 and 4.41%, respectively. However, compared to the other two constitutive equations, the modified FB equation does not give good description of hot deformation behavior for this magnesium alloy. Finally, the advantages and drawbacks of these three kinds of constitutive models are discussed and compared. Therefore, this work could provide theoretical guidelines for investigating hot deformation behavior of wrought magnesium alloys and determining the appropriate extrusion process parameters under large strain condition.

  2. Constitutive Equations and Flow Behavior of an As-Extruded AZ31 Magnesium Alloy Under Large Strain Condition

    NASA Astrophysics Data System (ADS)

    Dong, Yuanyuan; Zhang, Cunsheng; Lu, Xing; Wang, Cuixue; Zhao, Guoqun

    2016-05-01

    A reasonable constitutive model is the key to achieving the accurate numerical simulation of magnesium alloy extrusion process. Based on the hot compression tests of the as-extruded AZ31 magnesium alloy, the strain-compensated Arrhenius equation, the constitutive equation taking into account dynamic recovery (DRV) and dynamic recrystallization (DRX), and the modified Fields-Backofen equation (FB) are established to describe the deformation behavior of this alloy under large strain condition (strain level greater than 1.0) and wide strain rate range (0.01 to 10 s-1), respectively. Then material parameters in each constitutive model are determined by linear fitting method. The comparison of these three kinds of equations shows that the strain-compensated Arrhenius model provides the best prediction of flow stress, and the calculated value of correlation coefficient (R) is the highest as 0.9945 and the average absolute relative error (AARE) is the lowest as 3.11%. The constitutive equation with DRV + DRX can also predict flow stress accurately, and its values of R and AARE are 0.9920 and 4.41%, respectively. However, compared to the other two constitutive equations, the modified FB equation does not give good description of hot deformation behavior for this magnesium alloy. Finally, the advantages and drawbacks of these three kinds of constitutive models are discussed and compared. Therefore, this work could provide theoretical guidelines for investigating hot deformation behavior of wrought magnesium alloys and determining the appropriate extrusion process parameters under large strain condition.

  3. Corrosion behavior of mesoporous bioglass-ceramic coated magnesium alloy under applied forces.

    PubMed

    Zhang, Feiyang; Cai, Shu; Xu, Guohua; Shen, Sibo; Li, Yan; Zhang, Min; Wu, Xiaodong

    2016-03-01

    In order to research the corrosion behavior of bioglass-ceramic coated magnesium alloys under applied forces, mesoporous 45S5 bioactive glass-ceramic (45S5 MBGC) coatings were successfully prepared on AZ31 substrates using a sol-gel dip-coating technique followed by a heat treatment at the temperature of 400°C. In this work, corrosion behavior of the coated samples under applied forces was characterized by electrochemical tests and immersion tests in simulated body fluid. Results showed that the glass-ceramic coatings lost the protective effects to the magnesium substrate in a short time when the applied compressive stress was greater than 25MPa, and no crystallized apatite was formed on the surface due to the high Mg(2+) releasing and the peeling off of the coatings. Whereas, under low applied forces, apatite deposition and crystallization on the coating surface repaired cracks to some extent, thus improving the corrosion resistance of the coated magnesium during the long-term immersion period. PMID:26703229

  4. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    SciTech Connect

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustion of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.

  5. Crystal plasticity based finite element modelling of large strain deformation in AM30 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Izadbakhsh, Adel; Inal, Kaan; Mishra, Raja K.

    2012-04-01

    In this paper, the finite strain plastic deformation of AM30 magnesium alloy has been simulated using the crystal plasticity finite element method. The simulations have been carried out using a rate-dependent elastic-viscoplastic crystal plasticity constitutive model implemented in a user defined material subroutine (UMAT) in the commercial software LS-DYNA. The plastic deformation mechanisms accounted for in the model are the slip systems in the matrix (parent grain), extension twinning systems and the slip systems inside the extension twinned regions. The parameters of the constitutive model have been calibrated using the experimental data. The calibrated model has then been used to predict the deformation of AM30 magnesium alloy in bending and simple shear. For the bending strain path, the effects of texture on the strain accommodated by the deformation mechanisms and bending moment have been investigated. For simple shear, the effects of texture on the relative activity of deformation mechanisms, shear stress and texture evolution have been investigated. Also, the effect of twinning on shear stress and texture evolution has been studied. The numerical analyses predicted a more uniform strain distribution during bending and simple shear for rolled texture compared with extruded texture.

  6. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    DOE PAGESBeta

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustionmore » of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.« less

  7. Chemical nature of phytic acid conversion coating on AZ61 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Pan, Fusheng; Yang, Xu; Zhang, Dingfei

    2009-07-01

    Phytic acid (PA) conversion coating on AZ61 magnesium alloy was prepared by the method of deposition. The influences of pH, time and PA concentration on the formation process, microstructure and properties of the conversion coating were investigated. Scanning electron microscopy (SEM) was used to observe the microstructure. The chemical nature of conversion coating was investigated by energy dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) techniques. The corrosion resistance was examined by means of potentiodynamic polarization method. The adhesive ability was tested by score experiments. The results showed that the growth and microstructure of the conversion coatings were all obviously affected by pH, time and PA concentration. In 0.5 mg/ml PA solution with a pH of 5, an optimization conversion coating formed after 20 min immersion time by deposition of PA on AZ61 magnesium alloy surface through chelating with Al 3+. It made the corrosion potential Ecorr of sample shifted positively about 171 mV than that of the untreated sample, and the adhesive ability reached to Grade 1 (in accordance with GB/T 9286).

  8. Identification of an advanced constitutive model of Magnesium alloy AZ31B

    SciTech Connect

    Liu, Z. G.; Massoni, E.

    2011-05-04

    The main aim of this paper is to study the flow behavior of the AZ31B magnesium alloy by means of tensile tests performed in extended ranges of temperature and strain rates. The flow stress-strain curves analyzed by power law type constitutive equation can only fit well with experimental curves at the work-hardening stage. A new mathematical model is studied to describe the softening behavior of material based on tensile experiments. The relative parameters are obtained by fitting the equation with the experimental data. The genetic algorithm has been used to obtain the global optimal fitting parameters. The comparison between the fitted and experimental data proves the effectiveness of the model. The results indicate that this model leads to a better simulation of the flow stress during the softening stage than that of the power law equation. Based on this model, the deep drawing process has been simulated with the commercial finite element code FORGE registered. The punch load and thickness distribution of AZ31 sheet have been studied. The study of the results is helpful to the application of the stamping technology for the magnesium alloy sheet.

  9. Experimental investigation of anisotropy evolution of AZ31 magnesium alloy sheets under tensile loading

    SciTech Connect

    Tari, D. Ghaffari; Worswick, M. J.

    2011-05-04

    Increasing demand for lighter final products has created new opportunities for the application of new light weight materials. Due to high strength to density ratio and good magnetic resistance properties, magnesium alloys are good candidates to replace steel and aluminum for same application. However, limited numbers of active slip deformation mechanisms, result in a decreased formability at room temperature. Furthermore, wrought magnesium alloys have an initial crystallographic texture, remained from the prior rolling operations, which makes them highly anisotropic. In this paper, tensile tests are performed at room temperature and 200 deg. C at different strain rates and orientations relative to the rolling direction, including rolling, 30 deg., 45 deg., 60 deg. and transverse orientation. The strain rates adopted for these experiments varied from 0.001 to 1.0. The testing results show the effect of temperature on the strain rate sensitivity of AZ31 sheets. The extent of deformation is continuously recorded using two separate high temperature extensometers. The results of testing show an increase in the r-values with the plastic deformation. The strain rate sensitivity of AZ31 increased as the temperature was elevated. At higher strain rates the measured r-values are larger and the slope of its evolution with the plastic strain is steeper.

  10. Pulsed laser cleaning of aluminium-magnesium alloys: effect of surface modifications on adhesion

    NASA Astrophysics Data System (ADS)

    Autric, Michel; Oltra, Roland

    2008-05-01

    Surface cleaning is a key step in many industrial processes and especially in laser surface treatments. During laser cleaning of metallic alloys using pulsed lasers, surface modification can be induced due to transient thermal effect. In ambient atmospheric conditions, an oxidation of the cleaned surface can be detected. The aim of this work was to characterize this transient oxidation that can occur below the laser energy domain leading to any phase change (melting, ablation) of the cleaned substrate. A Q-switched Nd:YAG laser (1.06 μm) with 10 ns pulse duration was used for this study. X-ray photoelectron spectroscopy and secondary ion mass spectroscopy were used for surface analysis of irradiated samples. Thermal oxidation took place on the aluminium-magnesium alloy (5000 series) during the irradiation in air (fluence range 0.6-1.4 Jcm-2). It has been demonstrated that this 10 ns laser thermal oxidation and the steady state thermal oxidation have the same mechanism. When the laser fluence reached 1 J cm -2 , the oxide formed by the thermal oxidation became in a large extent crystalline and its outer part was entirely covered by a continuous magnesium oxide layer.

  11. Achieving Superplasticity in AZ31 Magnesium Alloy Processed by Hot Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Wang, Xin; Wu, Mengling; Ma, Wenliang; Lu, Yi; Yuan, Shuai

    2016-01-01

    Experiments were conducted on ultrafine-grained AZ31 magnesium alloy sheet which was prepared through nano-grained powders processed by hot extrusion at 300 °C plus hot-rolling for four passes at 200. The superplastic behavior had been evaluated in a low-temperature range of 423-523 K and strain rates varied from 5 × 10-4 to 5 × 10-3 s-1. The experiment results showed that tensile testing revealed the superplastic elongations with a maximum measured elongation of 227% when tested at 523 K and strain rate of 5 × 10-4 s-1. The superplastic deformation behavior was attributed to the ultrafine-grained microstructures. The measured elongations mainly depended upon the initial strain rate and temperature, and the strain rate sensitivity m was ~0.5 for this condition. The results indicated that powder metallurgy and subsequent hot extrusion plus rolling were promising approaches to produce the ultrafine-grained magnesium alloy sheet with superplasticity.

  12. Stamping of Thin-Walled Structural Components with Magnesium Alloy AZ31 Sheets

    SciTech Connect

    Chen, F.-K.; Chang, C.-K.

    2005-08-05

    In the present study, the stamping process for manufacturing cell phone cases with magnesium alloy AZ31 sheets was studied using both the experimental approach and the finite element analysis. In order to determine the proper forming temperature and set up a fracture criterion, tensile tests and forming limit tests were first conducted to obtain the mechanical behaviors of AZ31 sheets at various elevated temperatures. The mechanical properties of Z31 sheets obtained from the experiments were then adopted in the finite element analysis to investigate the effects of the process parameters on the formability of the stamping process of cell phone cases. The finite element simulation results revealed that both the fracture and wrinkle defects could not be eliminated at the same time by adjusting blank-holder force or blank size. A drawbead design was then performed using the finite element simulations to determine the size and the location of drawbead required to suppress the wrinkle defect. An optimum stamping process, including die geometry, forming temperature, and blank dimension, was then determined for manufacturing the cell phone cases. The finite element analysis was validated by the good agreement between the simulation results and the experimental data. It confirms that the cell phone cases can be produced with magnesium alloy AZ31 sheet by the stamping process at elevated temperatures.

  13. Manufacture of gradient micro-structures of magnesium alloys using two stage extrusion dies

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Tze-Hui; Alexandrov, Sergei; Naimark, Oleg Borisovich; Jeng, Yeau-Ren

    2013-12-16

    This paper aims to manufacture magnesium alloy metals with gradient micro-structures using hot extrusion process. The extrusion die was designed to have a straight channel part combined with a conical part. Materials pushed through this specially-designed die generate a non-uniform velocity distribution at cross sections inside the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure product can be obtained. Using the finite element analysis, the forming temperature, effective strain, and effective strain rate distributions at the die exit were firstly discussed for various inclination angles in the conical die. Then, hot extrusion experiments with a two stage die were conducted to obtain magnesium alloy products with gradient micro-structures. The effects of the inclination angle on the grain size distribution at cross sections of the products were also discussed. Using a die of an inclination angle of 15°, gradient micro-structures of the grain size decreasing gradually from 17 μm at the center to 4 μm at the edge of product were achieved.

  14. Solidification, growth mechanisms, and associated properties of Al-Si and magnesium lightweight casting alloys

    SciTech Connect

    Hosch, Timothy

    2010-01-01

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  15. Effects of the types of overlap on the mechanical properties of FSSW welded AZ series magnesium alloy joints

    NASA Astrophysics Data System (ADS)

    Wang, Dan; Shen, Jun; Wang, Lin-Zhi

    2012-03-01

    The effects of the types of overlap on the mechanical properties of the friction stir spot welding (FSSW) welded AZ series magnesium alloy joints were investigated by microstructural observations, microhardness tests, and tensile tests. The results show that the microstructure of the stir zone adjacent to the periphery of the rotating pin is mainly composed of the upper sheet. The average distance D between the longitudinal segment of the curved interface and the keyhole periphery, the tensile shear force, and the microhardness of the stir zone of the FSSW welded AZ61 alloy joint are the highest in all samples. During FSSW of AZ31 and AZ61 dissimilar magnesium alloys, the irregular deformation of the longitudinal segment of the curved interface appears, while the microhardness of the stir zone is higher when AZ61 alloy is the upper sheet. Moreover, the microhardness of the stir zone increases initially and then decreases sharply in the longitudinal test position.

  16. In vitro corrosion of pure magnesium and AZ91 alloy-the influence of thin electrolyte layer thickness.

    PubMed

    Zeng, Rong-Chang; Qi, Wei-Chen; Zhang, Fen; Li, Shuo-Qi

    2016-03-01

    In vivo degradation predication faces a huge challenge via in vitro corrosion test due to the difficulty for mimicking the complicated microenvironment with various influencing factors. A thin electrolyte layer (TEL) cell for in vitro corrosion of pure magnesium and AZ91 alloy was presented to stimulate the in vivo corrosion in the micro-environment built by the interface of the implant and its neighboring tissue. The results demonstrated that the in vivo corrosion of pure Mg and the AZ91 alloy was suppressed under TEL condition. The AZ91 alloy was more sensitive than pure Mg to the inhibition of corrosion under a TEL thickness of less than 200 µm. The TEL thickness limited the distribution of current, and thus localized corrosion was more preferred to occur under TEL condition than in bulk solution. The TEL cell might be an appropriate approach to simulating the in vivo degradation of magnesium and its alloys. PMID:26816655

  17. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  18. Microstructure and creep behavior of magnesium-aluminum alloys containing alkaline and rare earth additions

    NASA Astrophysics Data System (ADS)

    Saddock, Nicholas David

    In the past few decades governmental regulation and consumer demands have lead the automotive companies towards vehicle lightweighting. Powertrain components offer significant potential for vehicle weight reductions. Recently, magnesium alloys have shown promise for use in powertrain applications where creep has been a limiting factor. These systems are Mg-Al based, with alkaline earth or rare earth additions. The solidification, microstructure, and creep behavior of a series of Mg-4 Al- 4 X:(Ca, Ce, La, and Sr) alloys and a commercially developed AXJ530 (Mg--5 Al--3 Ca--0.15 Sr) alloy (by wt%) have been investigated. The order of decreasing freezing range of the five alloys was: AX44, AXJ530, AJ44, ALa44 and ACe44. All alloys exhibited a solid solution primary alpha-Mg phase surrounded by an interdendritic region of Mg and intermetallic(s). The primary phase was composed of grains approximately an order of magnitude larger than the cellular structure. All alloys were permanent mold cast directly to creep specimens and AXJ530 specimens were provided in die-cast form. The tensile creep behavior was investigated at 175 °C for stresses ranging from 40 to 100 MPa. The order of decreasing creep resistance was: die-cast AXJ530 and permanent mold cast AXJ530, AX44, AJ44, ALa44 and ACe44. Grain size, solute concentration, and matrix precipitates were the most significant microstructural features that influenced the creep resistance. Decreases in grain size or increases in solute concentration, both Al and the ternary addition, lowered the minimum creep rate. In the Mg-Al-Ca alloys, finely distributed Al2Ca precipitates in the matrix also improved the creep resistance by a factor of ten over the same alloy with coarse precipitates. The morphology of the eutectic region was distinct between alloys but did not contribute to difference in creep behavior. Creep strain distribution for the Mg-Al-Ca alloys developed heterogeneously on the scale of the alpha-Mg grains. As

  19. Cytocompatibility of magnesium and AZ31 alloy with three types of cell lines using a direct in vitro method.

    PubMed

    Mochizuki, Akira; Yahata, Chie; Takai, Hung

    2016-09-01

    Magnesium alloys have been investigated by many researchers as a new absorbable biomaterial owing to their excellent degradability with non-maleficence or low-maleficence in living tissues. In the present work, the in vitro cytocompatibility of an Magnesium alloy was investigated by culturing cells directly on it. Investigations were carried out in terms of the cell viability along with the use of scanning electron microscopy to observe its morphology. The cell lines used were derived from fibroblast, endothelial, and smooth muscle cells. Pure magnesium and AZ31 alloy composed of magnesium (96 %), aluminum (3 %), and zinc (1 %) were adopted as models. The viability of cells on the metal samples and on the margin area of a multi-well plate was investigated. For direct culturing on metal, a depression in the viability and morphologically stressed cells were observed. In addition, the cell viability was also depressed for the margin area. To clarify the factors causing the negative effects, the amount of eluted metal ions and pH changes in the medium because of the erosion of the Magnesium samples were investigated, together with the cytotoxicity of sole metal ions corresponding to the composition of the metals. It was found that Mg(2+), Zn(2+), and Al(3+) ions were less toxic at the investigated concentrations, and that these factors will not produce negative effects on cells. Consequently, these factors cannot fully explain the results. PMID:27568216

  20. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys.

    PubMed

    Maleki-Ghaleh, Hossein; Hafezi, Masoud; Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  1. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys

    PubMed Central

    Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  2. Warm Deep Drawing of Rectangular Parts of AZ31 Magnesium Alloy Sheet Adopting Variable Blank Holder Force

    NASA Astrophysics Data System (ADS)

    Ying-hong, Peng; Qun-feng, Chang; Da-yong, Li; Xiao-qin, Zeng

    2007-05-01

    AZ31 magnesium alloy sheet with good shape and formability is fabricated by warm cross rolling. Uniaxial tensile tests are conducted using a Gleeble 3500 thermal - mechanical simulator, and the mechanical properties of AZ31 magnesium alloy sheet are analyzed. A warm deep drawing process of square part is also simulated by the finite element method. The influences of blank holder force on the formability are numerically investigated. A double-action hydraulic press that can realize adjustable blank holder forces is developed and its working principle and control system are introduced. Some warm deep drawing experiments of square parts of AZ31 magnesium alloy sheet are also performed. Different variation schemes of the blank holder force with the stroke of the punch are tested, and the experiment results are compared. Results show that the suitable blank holder force variation scheme is a ladder curve with the punch stroke. Adopting the variable blank holder force technique can improve 13.2% of the drawing depth of square parts of AZ31 magnesium alloy sheet.

  3. Warm Deep Drawing of Rectangular Parts of AZ31 Magnesium Alloy Sheet Adopting Variable Blank Holder Force

    SciTech Connect

    Peng Yinghong; Chang Qunfeng; Li Dayong; Zeng Xiaoqin

    2007-05-17

    AZ31 magnesium alloy sheet with good shape and formability is fabricated by warm cross rolling. Uniaxial tensile tests are conducted using a Gleeble 3500 thermal - mechanical simulator, and the mechanical properties of AZ31 magnesium alloy sheet are analyzed. A warm deep drawing process of square part is also simulated by the finite element method. The influences of blank holder force on the formability are numerically investigated. A double-action hydraulic press that can realize adjustable blank holder forces is developed and its working principle and control system are introduced. Some warm deep drawing experiments of square parts of AZ31 magnesium alloy sheet are also performed. Different variation schemes of the blank holder force with the stroke of the punch are tested, and the experiment results are compared. Results show that the suitable blank holder force variation scheme is a ladder curve with the punch stroke. Adopting the variable blank holder force technique can improve 13.2% of the drawing depth of square parts of AZ31 magnesium alloy sheet.

  4. Influence of shot peening on corrosion properties of biocompatible magnesium alloy AZ31 coated by dicalcium phosphate dihydrate (DCPD).

    PubMed

    Mhaede, Mansour; Pastorek, Filip; Hadzima, Branislav

    2014-06-01

    Magnesium alloys are promising materials for biomedical applications because of many outstanding properties like biodegradation, bioactivity and their specific density and Young's modulus are closer to bone than the commonly used metallic implant materials. Unfortunately their fatigue properties and low corrosion resistance negatively influenced their application possibilities in the field of biomedicine. These problems could be diminished through appropriate surface treatments. This study evaluates the influence of a surface pre-treatment by shot peening and shot peening+coating on the corrosion properties of magnesium alloy AZ31. The dicalcium phosphate dihydrate coating (DCPD) was electrochemically deposited in a solution containing 0.1M Ca(NO3)2, 0.06M NH4H2PO4 and 10mL/L of H2O2. The effect of shot peening on the surface properties of magnesium alloy was evaluated by microhardness and surface roughness measurements. The influence of the shot peening and dicalcium phosphate dihydrate layer on the electrochemical characteristics of AZ31 magnesium alloy was evaluated by potentiodynamic measurements and electrochemical impedance spectroscopy in 0.9% NaCl solution at a temperature of 22±1°C. The obtained results were analyzed by the Tafel-extrapolation method and equivalent circuit method. The results showed that the application of shot peening process followed by DCPD coating improves the properties of the AZ31 surface from corrosion and mechanical point of view. PMID:24863232

  5. Comparative study on the biodegradation and biocompatibility of silicate bioceramic coatings on biodegradable magnesium alloy as biodegradable biomaterial

    NASA Astrophysics Data System (ADS)

    Razavi, M.; Fathi, M. H.; Savabi, O.; Razavi, S. M.; Hashemibeni, B.; Yazdimamaghani, M.; Vashaee, D.; Tayebi, L.

    2014-03-01

    Many clinical cases as well as in vivo and in vitro assessments have demonstrated that magnesium alloys possess good biocompatibility. Unfortunately, magnesium and its alloys degrade too quickly in physiological media. In order to improve the biodegradation resistance and biocompatibility of a biodegradable magnesium alloy, we have prepared three types of coating include diopside (CaMgSi2O6), akermanite (Ca2MgSi2O6) and bredigite (Ca7MgSi4O16) coating on AZ91 magnesium alloy through a micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method. In this research, the biodegradation and biocompatibility behavior of samples were evaluated in vitro and in vivo. The in vitro analysis was performed by cytocompatibility and MTT-assay and the in vivo test was conducted on the implantation of samples in the greater trochanter of adult rabbits. The results showed that diopside coating has the best bone regeneration and bredigite has the best biodegradation resistance compared to others.

  6. Solidification, growth mechanisms, and associated properties of aluminum-silicon and magnesium lightweight casting alloys

    NASA Astrophysics Data System (ADS)

    Hosch, Timothy Al

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  7. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    PubMed

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons. PMID:25491147

  8. Stability of body-centered cubic iron-magnesium alloys in the Earth's inner core.

    PubMed

    Kádas, Krisztina; Vitos, Levente; Johansson, Börje; Ahuja, Rajeev

    2009-09-15

    The composition and the structure of the Earth's solid inner core are still unknown. Iron is accepted to be the main component of the core. Lately, the body-centered cubic (bcc) phase of iron was suggested to be present in the inner core, although its stability at core conditions is still in discussion. The higher density of pure iron compared with that of the Earth's core indicates the presence of light element(s) in this region, which could be responsible for the stability of the bcc phase. However, so far, none of the proposed composition models were in full agreement with seismic observations. The solubility of magnesium in hexagonal Fe has been found to increase significantly with increasing pressure, suggesting that Mg can also be an important element in the core. Here, we report a first-principles density functional study of bcc Fe-Mg alloys at core pressures and temperatures. We show that at core conditions, 5-10 atomic percent Mg stabilizes the bcc Fe both dynamically and thermodynamically. Our calculated density, elastic moduli, and sound velocities of bcc Fe-Mg alloys are consistent with those obtained from seismology, indicating that the bcc-structured Fe-Mg alloy is a possible model for the Earth's inner core. PMID:19805214

  9. Microstructure-modified biodegradable magnesium alloy for promoting cytocompatibility and wound healing in vitro.

    PubMed

    Lin, Da-Jun; Hung, Fei-Yi; Yeh, Ming-Long; Lui, Truan-Sheng

    2015-10-01

    The microstructure of biomedical magnesium alloys has great influence on anti-corrosion performance and biocompatibility. In practical application and for the purpose of microstructure modification, heat treatments were chosen to provide widely varying microstructures. The aim of the present work was to investigate the influence of the microstructural parameters of an Al-free Mg-Zn-Zr alloy (ZK60), and the corresponding heat-treatment-modified microstructures on the resultant corrosion resistance and biological performance. Significant enhancement in corrosion resistance was obtained in Al-free Mg-Zn-Zr alloy (ZK60) through 400 °C solid-solution heat treatment. It was found that the optimal condition of solid-solution treatment homogenized the matrix and eliminated internal defects; after which, the problem of unfavorable corrosion behavior was improved. Further, it was also found that the Mg ion-release concentration from the modified ZK60 significantly induced the cellular activity of fibroblast cells, revealing in high viability value and migration ability. The experimental evidence suggests that this system can further accelerate wound healing. From the perspective of specific biomedical applications, this research result suggests that the heat treatment should be applied in order to improve the biological performance. PMID:26411444

  10. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    NASA Astrophysics Data System (ADS)

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-11-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  11. Rate sensitivity and tension–compression asymmetry in AZ31B magnesium alloy sheet

    PubMed Central

    Kurukuri, Srihari; Worswick, Michael J.; Ghaffari Tari, Dariush; Mishra, Raja K.; Carter, Jon T.

    2014-01-01

    The constitutive response of a commercial magnesium alloy rolled sheet (AZ31B-O) is studied based on room temperature tensile and compressive tests at strain rates ranging from 10−3 to 103 s−1. Because of its strong basal texture, this alloy exhibits a significant tension–compression asymmetry (strength differential) that is manifest further in terms of rather different strain rate sensitivity under tensile versus compressive loading. Under tensile loading, this alloy exhibits conventional positive strain rate sensitivity. Under compressive loading, the flow stress is initially rate insensitive until twinning is exhausted after which slip processes are activated, and conventional rate sensitivity is recovered. The material exhibits rather mild in-plane anisotropy in terms of strength, but strong transverse anisotropy (r-value), and a high degree of variation in the measured r-values along the different sheet orientations which is indicative of a higher degree of anisotropy than that observed based solely upon the variation in stresses. This rather complex behaviour is attributed to the strong basal texture, and the different deformation mechanisms being activated as the orientation and sign of applied loading are varied. A new constitutive equation is proposed to model the measured compressive behaviour that captures the rate sensitivity of the sigmoidal stress–strain response. The measured tensile stress–strain response is fit to the Zerilli–Armstrong hcp material model. PMID:24711496

  12. Effect of macrophages on in vitro corrosion behavior of magnesium alloy.

    PubMed

    Zhang, Jian; Hiromoto, Sachiko; Yamazaki, Tomohiko; Niu, Jialin; Huang, Hua; Jia, Gaozhi; Li, Haiyan; Ding, Wenjiang; Yuan, Guangyin

    2016-10-01

    The influence of cells on the corrosion behavior of biomedical magnesium alloy is an important but less studied topic, which is helpful for understanding the inconsistent corrosion rates between in vitro and in vivo experiments. In this work, macrophages were directly cultured on Mg-2.1Nd-0.2Zn-0.5Zr (wt %, abbreviated as JDBM) alloy surface for 72 or 168 hours. Macrophages retained good viability and the generation of reactive oxygen species (ROS) was greatly promoted on the alloy. Weight loss, Mg(2+) concentration, and cross-section observation results demonstrated that macrophages accelerated the in vitro corrosion of JDBM. The coverage of cell body did not affect the local thickness of corrosion product layer. The corrosion product layer had a porous inner Mg(OH)2 layer and a dense outer layer mainly composed of O, P, Mg, and Ca. The uniform acceleration of JDBM corrosion was attributed to the omnidirection diffusion of ROS from macrophages. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2476-2487, 2016. PMID:27223576

  13. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    NASA Astrophysics Data System (ADS)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  14. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    PubMed Central

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30–60 μm, exhibiting a typical basal texture, fine grains of 1–5 μm and ultrafine (sub) grains of 200–500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  15. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  16. Effect of implantation of biodegradable magnesium alloy on BMP-2 expression in bone of ovariectomized osteoporosis rats.

    PubMed

    Guo, Yue; Ren, Ling; Liu, Chang; Yuan, Yajiang; Lin, Xiao; Tan, Lili; Chen, Shurui; Yang, Ke; Mei, Xifan

    2013-10-01

    The study was focused on the implantation of a biodegradable AZ31 magnesium alloy into the femoral periosteal of the osteoporosis modeled rats. The experimental results showed that after 4weeks implantation of AZ31 alloy in the osteoporosis modeled rats, the expression of BMP-2 in bone tissues of the rats was much enhanced, even higher than the control group, which should promote the bone formation and be beneficial for reducing the harmful effect of osteoporosis. Results of HE stains showed that the implantation of AZ31 alloy did not have obvious pathological changes on both the liver and kidney of the animal. PMID:23910367

  17. Bi-directional controlled release of ibuprofen and Mg(2+) from magnesium alloys coated by multifunctional composite.

    PubMed

    Dong, Hongzhou; Li, Qing; Tan, Cui; Bai, Ningning; Cai, Peng

    2016-11-01

    Two major problems for magnesium alloy implant are the high degradation rate and easy infection associated with implantation. Herein, a surface drug delivery system (Mg/Epoxy resin-ZnO/PCL-Ibuprofen) which can realize bi-directional controlled release of ibuprofen and Mg(2+) was designed via a dip coating process followed by spraying. The in vitro test demonstrated that the ibuprofen in drug-eluting compound material showed sustained release profiles for 22days, which can effectively solve the local cellular rejection and inflammation during the early stage of implantation. Besides, the drug carrier also exhibited improved corrosion resistance duel to the high combining strength between Epoxy resin-ZnO coating and magnesium alloy, so Mg(2+) can release slowly at first and then speeded up later. This approach may be suitable for coating other implant materials such as stainless steel, titanium alloy etc. PMID:27524048

  18. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  19. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  20. In vitro and in vivo studies of biodegradable fine grained AZ31 magnesium alloy produced by equal channel angular pressing.

    PubMed

    Ratna Sunil, B; Sampath Kumar, T S; Chakkingal, Uday; Nandakumar, V; Doble, Mukesh; Devi Prasad, V; Raghunath, M

    2016-02-01

    The objective of the present work is to investigate the role of different grain sizes produced by equal channel angular pressing (ECAP) on the degradation behavior of magnesium alloy using in vitro and in vivo studies. Commercially available AZ31 magnesium alloy was selected and processed by ECAP at 300°C for up to four passes using route Bc. Grain refinement from a starting size of 46μm to a grain size distribution of 1-5μm was successfully achieved after the 4th pass. Wettability of ECAPed samples assessed by contact angle measurements was found to increase due to the fine grain structure. In vitro degradation and bioactivity of the samples studied by immersing in super saturated simulated body fluid (SBF 5×) showed rapid mineralization within 24h due to the increased wettability in fine grained AZ31 Mg alloy. Corrosion behavior of the samples assessed by weight loss and electrochemical tests conducted in SBF 5× clearly showed the prominent role of enhanced mineral deposition on ECAPed AZ31 Mg in controlling the abnormal degradation. Cytotoxicity studies by MTT colorimetric assay showed that all the samples are viable. Additionally, cell adhesion was excellent for ECAPed samples particularly for the 3rd and 4th pass samples. In vivo experiments conducted using New Zealand White rabbits clearly showed lower degradation rate for ECAPed sample compared with annealed AZ31 Mg alloy and all the samples showed biocompatibility and no health abnormalities were noticed in the animals after 60days of in vivo studies. These results suggest that the grain size plays an important role in degradation management of magnesium alloys and ECAP technique can be adopted to achieve fine grain structures for developing degradable magnesium alloys for biomedical applications. PMID:26652384

  1. Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

    PubMed Central

    Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

    2013-01-01

    Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. PMID:23976848

  2. Metallurgical Evaluation of AZ31B-H24 Magnesium Alloy Friction Stir Welds

    NASA Astrophysics Data System (ADS)

    Pareek, M.; Polar, A.; Rumiche, F.; Indacochea, J. E.

    2007-10-01

    Friction Stir welding of 3.175 mm (0.125 in.) thick plates of AZ31-H24 magnesium alloy was performed using several travel velocities and tool-rotation speeds. After production the welds were cross-sectioned and a metallurgical characterization was performed using optical microscopy, and scanning electron microscopy. Assessment of the weld nugget or “stirred zone” shows evidence of dynamic recrystallization and the start of grain growth in some spots of this region compared to the parent metal. Recrystallization was identified in the thermomechanically affected zone (TAZ) as well. The mechanical properties of the weld are correlated with the corresponding microstructures present in the weld nugget and TMAZ. Corrosion resistance of the weld was assessed using Electrochemical Impedance Spectroscopy (EIS) techniques and immersion tests in a corrosive environment; it showed better corrosion resistance than the base metal.

  3. Microstructural Evolution During Multi-Pass Friction Stir Processing of a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Tripathi, A.; Tewari, A.; Kanjarla, A. K.; Srinivasan, N.; Reddy, G. M.; Zhu, S. M.; Nie, J. F.; Doherty, R. D.; Samajdar, I.

    2016-05-01

    A commercial magnesium alloy was processed through multi-pass and multi-directional (unidirectional, reverse, and transverse tool movements) friction stir processing (FSP). Based on the FSP location, the dominant prior-deformation basal texture was shifted along the arc of a hypothetical ellipse. The patterns of deformation texture developments were captured by viscoplastic self-consistent modeling with appropriate velocity gradients. The simulated textures, however, had two clear deficiencies. The simulations involved shear strains of 0.8 to 1.0, significantly lower than those expected in the FSP. Even at such low shear, the simulated textures were significantly stronger. Microstructural observations also revealed the presence of ultra-fine grains with relatively weak crystallographic texture. Combinations of ultra-fine grain superplasticity followed by grain coarsening were proposed as the possible mechanism for the microstructural evolution during FSP.

  4. Effect of preheat on TIG welding of AZ61 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shen, Jun; Xu, Nan

    2012-04-01

    The effects of preheat treatments on the microstructures and mechanical properties of tungsten inert gas (TIG)-welded AZ61 magnesium alloy joints were studied by microstructural observations, microhardness tests and tensile tests. The results showed that the volume fraction of the lamellar β-Mg17(Al,Zn)12 intermetallic compound of in fusion zone (FZ) increased from 15% to 66% with an increase in preheat temperature. Moreover, the microhardness of the FZ and the ultimate tensile strength of the welded joints reached their maximum values when the preheat temperature was 300°C because more lamellar β-Mg17(Al,Zn)12 intermetallic compounds were distributed at the α-Mg grain boundaries and no cracks and pores formed in the FZ of the welded joint.

  5. Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

    NASA Astrophysics Data System (ADS)

    Feliu, S.; Llorente, I.

    2015-08-01

    This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

  6. The corrosion performance of magnesium alloy AM-SC1 in automotive engine block applications

    NASA Astrophysics Data System (ADS)

    Song, Guangling; Stjohn, David; Bettles, Colleen; Dunlop, Gordon

    2005-05-01

    The magnesium alloy AM-SC1 has been developed as a creep-resistant automotive engine block material. This paper outlines its corrosion performance under laboratory test conditions, considering corrosion on both the external and internal surfaces. This study found that AM-SC1 has a corrosion performance comparable to AZ91 when subjected to an aggressive salt-spray environment or in galvanic-coupling environments. This article further demonstrates that, with the appropriate selection of a commercially available engine coolant, the internal corrosion of AM-SC1 can be maintained at a tolerable level. In addition, internal corrosion resistance can be significantly improved by the addition of fluorides to the coolant solution. It is concluded that AM-SC1 can be successfully used in an engine environment provided that some simple corrosion-prevention strategies are adopted.

  7. Monitoring evolution of stress in individual grains and twins in a magnesium alloy aggregate

    SciTech Connect

    Clausen, Bjorn; Aydiner, Cahit C; Tome, Carlos N; Brown, Donald W; Bernier, Joel V; Lienert, Ulrich

    2008-01-01

    Crystallographic twinning is a strain accommodation mechanism extensively observed in low-symmetry crystals. In hexagonal metals (HCP), twinning transformation results in abrupt crystallographic reorientation of grain domains, and strongly affects the mechanical response, texture evolution, plastic formability and internal stress evolution. Recent fundamental advances in constitutive descriptions ofHCP's indicate the need for a basic characterization oftwinning mechanisms. Here we use the emerging technique of 3DXRD [9-12], for the first time, to in-situ monitor the twin nucleation and growth in individual grains inside the bulk of a magnesium alloy aggregate. At the same time, we accomplish the first direct measurement of the evolving triaxial stress states in both the parent grain and its twin. We show that the stress state of the twin is radically different from that of the parent and interpret the three-dimensional response in the light of the constraints placed on the parent and the twin by the surrounding polycrystalline medium.

  8. Evolution of stress in individual grains and twins in a magnesium alloy aggregate.

    SciTech Connect

    Aydiner, C. C.; Bernier, J. V.; Clausen, B.; Lienert, U.; Tome, C. N.; Brown, D. W.; X-Ray Science Division; LANL; LLNL

    2009-07-01

    This is an in situ measurement of the full stress tensor and its evolution in a growing deformation twin and, simultaneously, in the grain where the twin forms. The combined information provides a detailed picture of the grain-twin interaction. The three-dimensional x-ray diffraction method using 80.7 keV synchrotron x rays allows us to in situ investigate a grain within the bulk of a magnesium alloy (AZ31) sample that is compressed to activate the {l_brace}10{bar 1}2{r_brace} <{bar 1}011> tensile twin system. We observe that the stress state of the twin is drastically different from the one of the grain in which it is embedded. We analyze such result in terms of the shear transformation associated with twinning and the dimensional constraints imposed by the surrounding aggregate.

  9. Crystal plasticity finite element modelling of the extrusion texture of a magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shao, Yichuan; Tang, Tao; Li, Dayong; Tang, Weiqin; Peng, Yinghong

    2015-07-01

    In this paper, a crystal plasticity finite-element model (CPFEM) is developed to simulate the hot extrusion texture of the magnesium alloy AZ31. The crystal plasticity model is implemented in ABAQUS™ via user interface VUMAT subroutine. The elasto-plastic self-consistent (EPSC) model is used as the basic polycrystal framework to simulate the slip and twinning during the extrusion. Furthermore, this framework is extended to account for the effects of the dynamically recrystallized (DRX) grains on the extrusion textures. Good agreement is found between the experimentally measured and simulated textures. The simulation results show that the presence of a secondary texture component around < 11.0> || extrusion direction (ED) can be attributed to the lattice rotation around the c-axis during the formation of the DRX grains. In addition, the shear strain imposed on the extruded material affects the resulting texture by enhancing the basal < a> slip mode as the material passes through the extrusion opening.

  10. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    PubMed

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing. PMID:23920167

  11. Passivity and Localized Corrosion of AZ31 Magnesium Alloy in High pH Electrolytes

    NASA Astrophysics Data System (ADS)

    Alsagabi, Sultan; Ninlachart, Jakraphan; Raja, Krishnan S.; Charit, Indrajit

    2016-06-01

    Electrochemical corrosion tests were carried out on AZ31 magnesium alloy specimens in pH: 4.5, 9.5, and 13.0 solutions with 0-2000 ppm of chloride additions at room temperature. No passivity breakdown was observed during cyclic polarization in pH:13 solutions containing up to 1500 ppm of chloride. Addition of sodium sulfate and sodium dihydrogen phosphate as supporting electrolytes offset the chloride effect on the corrosion of AZ31 in pH 4.5 and 9.5 solutions. The Mott-Schottky analysis showed the presence of a duplex surface layer consisting of an n-type MgO1- x inner layer ( x = 0.024-0.05), and a p-type outer layer which thickened with time at the expense of the inner layer.

  12. Grain Refinement of AZ31 Magnesium Alloy Weldments by AC Pulsing Technique

    NASA Astrophysics Data System (ADS)

    Kishore Babu, N.; Cross, C. E.

    2012-11-01

    The current study has investigated the influence of alternating current pulsing on the structure and mechanical properties of AZ31 magnesium alloy gas tungsten arc (GTA) weldments. Autogenous full penetration bead-on-plate GTA welds were made under a variety of conditions including variable polarity (VP), variable polarity mixed (VPM), alternating current (AC), and alternating current pulsing (ACPC). AC pulsing resulted in significant refinement of weld metal when compared with the unpulsed conditions. AC pulsing leads to relatively finer and more equiaxed grain structure in GTA welds. In contrast, VP, VPM, and AC welding resulted in predominantly columnar grain structures. The reason for this grain refinement may be attributed to the periodic variations in temperature gradient and solidification rate associated with pulsing as well as weld pool oscillation observed in the ACPC welds. The observed grain refinement was shown to result in an appreciable increase in fusion zone hardness, tensile strength, and ductility.

  13. Optimization of Wear Behavior of Magnesium Alloy AZ91 Hybrid Composites Using Taguchi Experimental Design

    NASA Astrophysics Data System (ADS)

    Girish, B. M.; Satish, B. M.; Sarapure, Sadanand; Basawaraj

    2016-06-01

    In the present paper, the statistical investigation on wear behavior of magnesium alloy (AZ91) hybrid metal matrix composites using Taguchi technique has been reported. The composites were reinforced with SiC and graphite particles of average size 37 μm. The specimens were processed by stir casting route. Dry sliding wear of the hybrid composites were tested on a pin-on-disk tribometer under dry conditions at different normal loads (20, 40, and 60 N), sliding speeds (1.047, 1.57, and 2.09 m/s), and composition (1, 2, and 3 wt pct of each of SiC and graphite). The design of experiments approach using Taguchi technique was employed to statistically analyze the wear behavior of hybrid composites. Signal-to-noise ratio and analysis of variance were used to investigate the influence of the parameters on the wear rate.

  14. Constitutive acoustic-emission elastic-stress behavior of magnesium alloy

    NASA Technical Reports Server (NTRS)

    Williams, J. H., Jr.; Emerson, G. P.

    1977-01-01

    Repeated laoding and unloading of a magnesium alloy below the macroscopic yield stress result in continuous acoustic emissions which are generally repeatable for a given specimen and which are reproducible between different specimens having the same load history. An acoustic emission Bauschinger strain model is proposed to describe the unloading emission behavior. For the limited range of stress examined, loading and unloading stress delays of the order of 50 MN/sq m are observed, and they appear to be dependent upon the direction of loading, the stress rate, and the stress history. The stress delay is hypothesized to be the manifestation of an effective friction stress. The existence of acoustic emission elastic stress constitutive relations is concluded, which provides support for a previously proposed concept for the monitoring of elastic stresses by acoustic emission.

  15. Finite element analysis and die design of heading processes of magnesium alloy screws

    NASA Astrophysics Data System (ADS)

    Hwang, Y. M.; Chang, C. Y.

    2016-05-01

    This study is to develop related manufacturing technologies of LZ91 magnesium alloy M6 screws. Firstly, a warm heading process composed of three stages is proposed. The material flow pattern of the billet inside the die is analyzed using the finite element analyses. The effects of the friction factor, die speed and forming temperature on the heading load are discussed. The effects of the stroke at the first stage on the formability at the second stage are also discussed. Finally, warm heading experiments are conducted using a self-designed die set and a lubricant of MoS2. The experimental values of heading load and product shapes and dimensions are compared with the simulation results to verify the validity of the finite element models and the proposed warm heading procedures.

  16. Preparation of Composite Coating on AZ91D Magnesium Alloy by Silica Sol-Micro Oxidation

    NASA Astrophysics Data System (ADS)

    Shao, Zhongcai; Zhang, Feifei; Zhao, Ruiqiang; Shen, Xiaoyi

    2016-03-01

    Composite coating was prepared on AZ91D magnesium alloy with a new method which combined silica sol with micro-arc oxidation (MAO). The MAO coating was prepared on the basis of MAO solution, and then coated by sol-gel process. The composite coating was obtained after second MAO treatment. Scanning electron microscopy coupled with X-ray diffraction (XRD), energy spectrum analysis and electrochemical testing was applied to characterize the properties of MAO coating and composite coating. The experimental test results indicated that the Si element derived from SiO2 gel particle embedded into the MAO coating by second MAO treatment. The surface of composite coating became dense and the holes were smaller with silica sol sealing process. The corrosion resistance of composite coating was improved than the MAO coating.

  17. Passivity and Localized Corrosion of AZ31 Magnesium Alloy in High pH Electrolytes

    NASA Astrophysics Data System (ADS)

    Alsagabi, Sultan; Ninlachart, Jakraphan; Raja, Krishnan S.; Charit, Indrajit

    2016-05-01

    Electrochemical corrosion tests were carried out on AZ31 magnesium alloy specimens in pH: 4.5, 9.5, and 13.0 solutions with 0-2000 ppm of chloride additions at room temperature. No passivity breakdown was observed during cyclic polarization in pH:13 solutions containing up to 1500 ppm of chloride. Addition of sodium sulfate and sodium dihydrogen phosphate as supporting electrolytes offset the chloride effect on the corrosion of AZ31 in pH 4.5 and 9.5 solutions. The Mott-Schottky analysis showed the presence of a duplex surface layer consisting of an n-type MgO1-x inner layer (x = 0.024-0.05), and a p-type outer layer which thickened with time at the expense of the inner layer.

  18. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    SciTech Connect

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-17

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the 'hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  19. Application Of Phenol/Amine Copolymerized Film Modified Magnesium Alloys: Anticorrosion And Surface Biofunctionalization.

    PubMed

    Chen, Si; Zhang, Jiang; Chen, Yingqi; Zhao, Sheng; Chen, Meiyun; Li, Xin; Maitz, Manfred F; Wang, Jin; Huang, Nan

    2015-11-11

    Magnesium metal as degradable metallic material is one of the most researched areas, but its rapid degradation rate restricts its development. The current anticorrosion surface modification methods require expensive equipment and complicated operation processes and cannot continue to introduce biofunction on modified surface. In this study, the GAHD conversion coatings were fabricated on the surface of magnesium alloys (MZM) by incubating in the mixture solution of gallic acid (GA) and hexamethylenediamine (HD) to decrease the corrosion rate and provide primary amines (-NH2), carboxyl (-COOH), and quinone groups, which is supposed to introduce biomolecules on MZM. Chemical structures of the MZM-GAHD and MZM-HEP-GAHD were explored by analyzing the results of FTIR and XPS comprehensively. Furthermore, it was proved that the heparin (HEP) molecules were successfully immobilized on MZM-GAHD surface through carbodiimide method. The evaluation of platelet adhesion and clotting time test showed that MZM-HEP-GAHD had higher anticoagulation than MZM-GAHD. Through electrochemical detection (polarization curves and electrochemical impedance spectroscopy Nyquist spectrum) and immersion test (Mg(2+) concentration and weight loss), it was proved that compared to MZM, both the MZM-GAHD and MZM-HEP-GAHD significantly improved the corrosion resistance. Finally, in vivo experimentation indicated that mass loss had no significant difference between MZM-1:1, MZM-HEP-1:1, and MZM. However, the trend still suggested that MZM-1:1 and MZM-HEP-1:1 possessed corrosion resistance property. PMID:26479205

  20. Modeling and experimental study on heat transfer in squeeze casting of magnesium alloy AM60 and aluminum alloy A443

    NASA Astrophysics Data System (ADS)

    Sun, Zhizhong

    This study developed a solution algorithm based on the function specification method to solve the inverse heat conduction equations. By this solution, the casting-die interfacial heat transfer coefficients (IHTC) in light metal squeeze castings were determined accurately and the pressurized solidification was simulated precisely. This goal was accomplished in the four stages. First, a model was developed to simulate fluid flow in forced convection and heat transfer in pressurized solidification of a cylindrical simple shape squeeze casting. Pressure-dependent heat transfer coefficients (HTC) and non-equilibrium solidification temperatures were determined by experimental measurements. With the measured HTC and temperatures under the different pressures, the temperature distributions and the cooling behaviours of squeeze cast were simulated. In the second stage, a different wall-thickness 5-step casting mould was designed, and squeeze casting of magnesium alloy AM60 was performed under an applied pressure 30, 60 and 90 MPa in a hydraulic press. With measured temperatures, heat fluxes and IHTCs were evaluated using the polynomial curve fitting method and numerical inverse method. The accuracy of these curves was analyzed by the direct modeling calculation. The results indicated that heat flux and IHTCs determined by the inverse method were more accurately than those from the extrapolated fitting method. In the third stage, the inverse method was applied to an aluminum alloy A443 and magnesium alloy AM60. As the applied hydraulic pressure increased, the IHTC peak value of each step was increased accordingly. Compared to the thin steps at the upper cavity, the relatively thick steps attained higher peak IHTCs and heat fluxes values due to high local pressures and high melt temperature. The empirical equations relating IHTC to the local pressures and solidification temperature at the casting surface were derived and summarized. Finally, the IHTC values calculated by

  1. Potentiostatic control of ionic liquid surface film formation on ZE41 magnesium alloy.

    PubMed

    Efthimiadis, Jim; Neil, Wayne C; Bunter, Andrew; Howlett, Patrick C; Hinton, Bruce R W; MacFarlane, Douglas R; Forsyth, Maria

    2010-05-01

    The generation of potentially corrosion-resistant films on light metal alloys of magnesium have been investigated. Magnesium alloy, ZE41 [Mg-Zn-Rare Earth (RE)-Zr, nominal composition approximately 4 wt % Zn, approximately 1.7 wt % RE (Ce), approximately 0.6 wt % Zr, remaining balance, Mg], was exposed under potentiostatic control to the ionic liquid trihexyl(tetradecyl)phosphonium diphenylphosphate, denoted [P(6,6,6,14)][DPP]. During exposure to this IL, a bias potential, shifted from open circuit, was applied to the ZE41 surface. Electrochemical impedance spectroscopy (EIS) and chronoamperometry (CA) were used to monitor the evolution of film formation on the metal surface during exposure. The EIS data indicate that, of the four bias potentials examined, applying a potential of -200 mV versus OCP during the exposure period resulted in surface films of greatest resistance. Both EIS measurements and scanning electron microscopy (SEM) imaging indicate that these surfaces are substantially different to those formed without potential bias. Time of flight-secondary ion mass spectrometry (ToF-SIMS) elemental mapping of the films was utilized to ascertain the distribution of the ionic liquid cationic and anionic species relative to the microstructural surface features of ZE41 and indicated a more uniform distribution compared with the surface following exposure in the absence of a bias potential. Immersion of the treated ZE41 specimens in a chloride contaminated salt solution clearly indicated that the ionic liquid generated surface films offered significant protection against pitting corrosion, although the intermetallics were still insufficiently protected by the IL and hence favored intergranular corrosion processes. PMID:20433137

  2. Multi-Objective Optimization of a Wrought Magnesium Alloy for High Strength and Ductility

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Patton, Robert M; Simunovic, Srdjan

    2013-01-01

    An optimization technique is coupled with crystal plasticity based finite element (CPFE) computations to aid the microstructural design of a wrought magnesium alloy for improved strength and ductility. The initial microstructure consists of a collection of sub-micron sized grains containing deformation twins. The variables used in the simulations are crystallographic texture, and twin spacing within the grains. It is assumed that plastic deformation occurs mainly by dislocation slip on two sets of slip systems classified as hard and soft modes. The hard modes are those slip systems that are inclined to the twin planes and the soft mode consists of dislocation glide along the twin plane. The CPFE code calculates the stress-strain response of the microstructure as a function of the microstructural parameters and the length-scale of the features. A failure criterion based on a critical shear strain and a critical hydrostatic stress is used to define ductility. The optimization is based on the sequential generation of an initial population defined by the texture and twin spacing variables. The CPFE code and the optimizer are coupled in parallel so that new generations are created and analyzed dynamically. In each successive generation, microstructures that satisfy at least 90% of the mean strength and mean ductility in the current generation are retained. Multiple generation runs based on the above procedure are carried out in order to obtain maximum strength-ductility combinations. The implications of the computations for the design of a wrought magnesium alloy are discussed. Research sponsored by the Laboratory Directed Research and Development Program of Oak Ridge National Laboratory, managed by UT-Battelle, LLC, for the U. S. Department of Energy.

  3. Electrochemical behaviors of the magnesium alloy substrates in various pretreatment solutions

    NASA Astrophysics Data System (ADS)

    Zhu, Yanping; Yu, Gang; Hu, Bonian; Lei, Xiping; Yi, Haibo; Zhang, Jun

    2010-02-01

    Interface reactions and film features of AZ91D magnesium alloy in pickling, activation and zinc immersion solutions have been investigated. The surface morphologies of the specimens were observed with scanning electron microscope (SEM). Electrochemical behaviors of AZ91D magnesium alloy in the baths of pickling, activation and zinc immersion were analyzed based on the open circuit potential (OCP) - time curves in various solutions. The results show that the corrosive rate in HNO 3 + CrO 3 or HNO 3 + H 3PO 4 pickling solution was more rapid than in KMnO 4 pickling-activation solution. Both α phase and β phase of the substrates were uniformly corroded in HNO 3 + CrO 3 or HNO 3 + H 3PO 4 pickling solution, the coarse surface can augment the mechanical occlusive force between the subsequent coatings and the substrates, so coatings with good adhesion can be obtained. In HF activation solution, the chromic compound formed via HNO 3 + CrO 3 pickling was removed and a compact MgF 2 film was formed on the substrate surface. In K 4P 2O 7 activation solution, the corrosion products formed via HNO 3 + H 3PO 4 pickling were removed, a new thin film of oxides and hydroxides was formed on the substrate surface. In KMnO 4 pickling-activation solution, a film of manganic oxides and phosphates was adhered on the substrate surface. Zinc film was symmetrically produced via K 4P 2O 7 activation or KMnO 4 pickling-activation, so it was good interlayer for Ni or Cu electroplating. Asymmetrical zinc film was produced because the MgF 2 film obtained in the HF activation solution had strong adhesive attraction and it was not suitable for interlayer for electroplating. However, the substrate containing compact MgF 2 film without zinc immersion was fit for direct electroless Ni-P plating.

  4. Finite-Element Damage Analysis for Failure Prediction of Warm Hydroforming Tubular Magnesium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Chan, L. C.

    2015-02-01

    Bursting has been recognized by many researchers as a common failure mode in the tube hydroforming (THF) process. Therefore, the prediction of the bursting that occurs during the THF process has received much attention in the manufacturing industry and research institutions. Effective prediction of failure can reduce significantly the number of practical trials required to obtain the desired products. However, the prediction of such bursting for magnesium-based (Mg-based) alloy can be a rather difficult issue due to the nonlinear nature of the model used to describe the deformation process at elevated temperatures. This article proposes the failure prediction of Mg-based alloy during the THF process at elevated temperatures by using the Marciniak and Kuczynski (M-K) model. In the study, numerical simulation was performed by the finite-element (FE) analysis commercial software ABAQUS, with the material model assumed to be elastic-plastic. The constitutive model of Mg-based alloy (AZ31B) tube at different elevated temperatures, for instance at 493 K, 523 K, and 553 K, was represented by the Fields-Backofen constitutive equation, with material parameters collected from relevant literature. Accordingly, THF experiments were conducted by a self-developed thermal hydroforming attachment coping with an existing hydraulic power press to validate the prediction of the numerical results. The geometrical parameters for the specimen tubes used in the experiment were Ø22 × 150 mm, and 1.5 mm wall thickness. The numerical and the experimental results were demonstrated to have good agreement. The results of the simulation and the THF experiments imply that the model proposed in this study can provide a reliable prediction of the failure analysis of the Mg-based alloy tube during the THF process.

  5. The study of microstructure and mechanical properties of twin-roll cast AZ31 magnesium alloy after constrained groove pressing

    NASA Astrophysics Data System (ADS)

    Zimina, M.; Bohlen, J.; Letzig, D.; Kurz, G.; Cieslar, M.; Zník, J.

    2014-08-01

    Microstructure investigation and microhardness mapping were done on the material with ultra-fine grained structure prepared by constrained groove pressing of twin-roll cast AZ31 magnesium strips. The microstructure observations showed significant drop of the grain size from 200 gm to 20 gm after constrained groove pressing. Moreover, the heterogeneities in the microhardness along the cross-section observed in the as-cast strip were replaced by the bands of different microhardness in the constrained groove pressed material. It is shown that the constrained groove pressing technique is a good tool for the grain refinement of magnesium alloys.

  6. Corrosion protection and improved cytocompatibility of biodegradable polymeric layer-by-layer coatings on AZ31 magnesium alloys.

    PubMed

    Ostrowski, Nicole; Lee, Boeun; Enick, Nathan; Carlson, Benjamin; Kunjukunju, Sangeetha; Roy, Abhijit; Kumta, Prashant N

    2013-11-01

    Composite coatings of electrostatically assembled layer-by-layer anionic and cationic polymers combined with an Mg(OH)2 surface treatment serve to provide a protective coating on AZ31 magnesium alloy substrates. These ceramic conversion coating and layer-by-layer polymeric coating combinations reduced the initial and long-term corrosion progression of the AZ31 alloy. X-ray diffraction and Fourier transform infrared spectroscopy confirmed the successful application of coatings. Potentiostatic polarization tests indicate improved initial corrosion resistance. Hydrogen evolution measurements over a 2 week period and magnesium ion levels over a 1 week period indicate longer range corrosion protection and retention of the Mg(OH)2 passivation layer in comparison to the uncoated substrates. Live/dead staining and DNA quantification were used as measures of biocompatibility and proliferation while actin staining and scanning electron microscopy were used to observe the cellular morphology and integration with the coated substrates. The coatings simultaneously provided improved biocompatibility, cellular adhesion and proliferation in comparison to the uncoated alloy surface utilizing both murine pre-osteoblast MC3T3 cells and human mesenchymal stem cells. The implementation of such coatings on magnesium alloy implants could serve to improve the corrosion resistance and cellular integration of these implants with the native tissue while delivering vital drugs or biological elements to the site of implantation. PMID:23684762

  7. Analysis of Solid State Bonding in the Extrusion Process of Magnesium Alloys --Numerical Prediction and Experimental Verification

    NASA Astrophysics Data System (ADS)

    Alharthi, Nabeel H.

    The automotive industry developments focused on increasing fuel efficiency are accomplished by weight reduction of vehicles, which consequently results in less negative environmental impact. Usage of low density materials such as Magnesium alloys is an approach to replace heavier structural components. One of the challenges in deformation processing of Magnesium is its low formability attributed to the hexagonal close packed (hcp) crystal structure. The extrusion process is one of the most promising forming processes for Magnesium because it applies a hydrostatic compression state of stress during deformation resulting in improved workability. Many researchers have attempted to fully understand solid state bonding during deformation in different structural materials such as Aluminum, Copper and other metals and alloys. There is a lack of sufficient understanding of the extrusion welding in these materials as well as very limited knowledge on this subject for hollow profiles made from Magnesium alloys. The weld integrity and the characteristic of the welding microstructure are generally unknown. In this dissertation three related research projects are investigated by using different tools such as microstructure characterization, mechanical testing, thermo-mechanical physical simulation and finite element numerical modeling. Project 1: Microstructure characterization supported by mechanical testing of the extrusion welding regions in Magnesium alloy AM30 extrudate. The microstructure characterization was conducted using Light Optical Microscopy (LOM), in addition to LOM the electron backscattered diffraction (EBSD) technique was implemented to characterize in depth the deformed and welded microstructure. Project 2: Finite element numerical simulation of AM30 extrudate to model different process parameters and their influence on localized state variables such as strain, strain rate, temperature and normal pressure within the weld zone. Project 3: Physical simulation

  8. Corrosion Behavior of Mg-6Al-1Zn+XRE Magnesium Alloy with Minor Addition of Yttrium

    NASA Astrophysics Data System (ADS)

    Manivannan, S.; Babu, S. P. Kumaresh; Sundarrajan, Srinivasan

    2015-04-01

    The effect of yttrium addition on the microstructure of Mg-6Al-1Zn alloy was investigated by optical microscopy, x-ray diffraction analysis, and scanning electron microscopy. The experimental alloys were prepared by melting high-purity Mg, Al, Zn, and Y, respectively. Melting was carried out in a Inconel 718 crucible under SF6 and ultra pure Ar (99.999%) gas mixture environment using electric arc furnace. The corrosion behavior of Mg-6Al-1Zn+ xYttrium ( x = 0.5, 1.0 and 1.5 wt.% Y) magnesium alloy with different levels of yttrium additions was studied in 3.5 wt.% NaCl solution. Microstructure of yttrium-added alloy shows that higher grainrefinement is obtained in Mg-6Al-1Zn+0.5wt.%Y. Increasing yttrium content reduces the size of α-grain and alters the distribution of the β-phase (Mg17Al12) from continuous network morphology to small and dispersive distribution. It forms secondary intermetallic phase Al2Y which has high melting point along the grain boundary. The corrosion resistance of Mg-6Al-1Zn magnesium alloy improved with addition of Yttrium. It was confirmed by the results of electrochemical polarization test. Based on the polarization curves, it is seen that fine precipitates of Al-Y intermetallic phase in Mg-6Al-1Zn alloy decrease the corrosion current density, thereby improving the corrosion resistance of the Mg-6Al-1Zn magnesium alloy.

  9. Influence of coating bath chemistry on the deposition of 3-mercaptopropyl trimethoxysilane films deposited on magnesium alloy.

    PubMed

    Scott, A F; Gray-Munro, J E; Shepherd, J L

    2010-03-15

    Magnesium alloys have a low specific density and a high strength to weight ratio. This makes them sought after light weight construction materials for automotive and aerospace applications. These materials have also recently become of interest for biomedical applications. Unfortunately, the use of magnesium alloys in many applications has been limited due to its high susceptibility to corrosion. One way to improve the corrosion resistance of magnesium alloys is through the deposition of protective coatings. Many of the current pretreatments/coatings available use toxic chemicals such as chromates and hydrofluoric acid. One possible environmentally friendly alternative is organosilane coatings which have been shown to offer significant corrosion protection to both aluminum alloys and steels. Organosilanes are ambifunctional molecules that are capable of covalent bonding to metal hydroxide surfaces. In order for covalent bonding to occur, the organosilane must undergo hydrolysis in the coating bath followed by a condensation reaction with the surface. There are a number of factors that influence the rates of these reactions such as pH and concentration of reactants. These factors can also influence competing reactions in solution such as oligomerization. The rates of hydrolysis and condensation of 3-mercaptopropyltrimethoxy silane in methanol have been analyzed with (1)H NMR and ATR-FTIR. The results indicate that organosilane oligomers begin to form in solution before the molecules are fully hydrolyzed. The organosilane films deposited on magnesium alloy AZ91 at a variety of concentrations and pre-hydrolysis times were characterized with a combination of ATR-FTIR, ellipsometry and SEM/EDS. The results show that both organosilane film thickness and uniformity are affected by the chemistry occurring in the coating bath prior to deposition. PMID:20064643

  10. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    SciTech Connect

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impacts on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.

  11. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    DOE PAGESBeta

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impactsmore » on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.« less

  12. ZM-21 magnesium alloy corrosion properties and cryogenic to elevated temperature mechanical properties

    NASA Technical Reports Server (NTRS)

    Montana, J. W.; Nelson, E. E.

    1972-01-01

    The mechanical properties of bare ZM-21 magnesium alloy flat tensile specimens were determined for test temperatures of +400 F, +300 F, +200 F, +80 F, 0 F, -100 F, -200 F, and -320 F. The ultimate tensile and yield strengths of the material increased with decreasing temperature with a corresponding reduction in elongation values. Stress corrosion tests performed under: (1) MSFC atmospheric conditions; (2) 95% relative humidity; and (3) submerged in 100 ppm chloride solution for 8 weeks indicated that the alloy is not susceptible to stress corrosion. The corrosion tests indicated that the material is susceptible to attack by crevice corrosion in high humidity and chemical type attack by chloride solution. Atmospheric conditions at MSFC did not produce any adverse effects on the material, probably due to the rapid formation of a protective oxide coating. In both the mechanical properties and the stress corrosion evaluations the test specimens which were cut transverse to the rolling direction had superior properties when compared to the longitudinal properties.

  13. Comparative analysis of the friction stir welded aluminum-magnesium alloy joint grain structure

    NASA Astrophysics Data System (ADS)

    Zaikina, A. A.; Sizova, O. V.; Novitskaya, O. S.

    2015-10-01

    A comparative test of the friction stir welded aluminum-magnesium alloy joint microstructure for plates of a different thickness was carried out. Finding out the structuring regularities in the weld nugget zone, that is the strongest zone of the weld, the effects of temperature-deformational conditions on the promotion of a metal structure refinement mechanism under friction stir welding can be determined. In this research friction stir welded rolled plates of an AMg5M alloy; 5 and 8 mm thick were investigated. Material fine structure pictures of the nugget zone were used to identify and measure subgrain and to define a second phase location. By means of optical microscopy it was shown that the fine-grained structure developed in the nugget zone. The grain size was 5 flm despite the thickness of the plates. In the sample 5.0 mm thick grains were coaxial, while in the sample 8.0 mm thick grains were elongate at a certain angle to the tool travel direction.

  14. Microstructure and mechanical properties of cryorolled AZ31 magnesium alloy sheets with different initial textures

    NASA Astrophysics Data System (ADS)

    Luo, Jin-ru; Yan, Ya-qiong; Zhang, Ji-shan; Zhuang, Lin-zhong

    2016-07-01

    AZ31 magnesium alloy sheets with different strong textures were cryorolled at the liquid-nitrogen temperature to the strain of 4% and 8%. The microstructure and texture of the rolled sheets were investigated via scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and X-ray diffraction (XRD). The mechanical properties of the sheets were tested through in-plane uniaxial tensile tests at ambient temperature. The tensile stress was exerted in the rolling direction (RD) and transverse directions (TD). The microstructural and textural evolutions of the alloy during cryorolling were investigated. Due to active twining during rolling, the initial texture significantly influenced the microstructural and textural evolutions of the rolled sheets. A { {10bar 12} } extension twin was found as the dominated twin-type in the cryorolled samples. After cryogenic rolling, the ductility of the samples decreased while the strength increased. Twinning also played an important role in explaining the mechanical differences between the rolled samples with different initial textures. The samples were significantly strengthened by the high stored energy accumulated from cryorolling.

  15. Surface composite nanostructures of AZ91 magnesium alloy induced by high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Li, M. C.; Hao, S. Z.; Wen, H.; Huang, R. F.

    2014-06-01

    High current pulsed electron beam (HCPEB) treatment was conducted on an AZ91 cast magnesium alloy with accelerating voltage 27 kV, energy density 3 J/cm2 and pulse duration 2.5 μs. The surface microstructure was characterized by optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS), and transmission electron microscope (TEM). The surface corrosion property was tested with electrochemical method in 3.5 wt.% NaCl solution. It is found that after 1 pulse of HCPEB treatment, the initial eutectic α phase and Mg17Al12 particles started to dissolve in the surface modified layer of depth ˜15 μm. When using 15 HCPEB pulses, the Al content in surface layer increased noticeably, and the phase structure was modified as composite nanostructures consisted of nano-grained Mg3.1Al0.9 domains surrounded by network of Mg17Al12 phase. The HCPEB treated samples showed an improved corrosion resistance with cathodic current density decreased by two orders of magnitude as compared to the initial AZ91 alloy.

  16. Microstructure and Fatigue Properties of a Friction Stir Lap Welded Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Naik, B. S.; Chen, D. L.; Cao, X.; Wanjara, P.

    2013-08-01

    Friction stir welding (FSW), being an enabling solid-state joining technology, can be suitably applied for the assembly of lightweight magnesium (Mg) alloys. In this investigation, friction stir lap welded (FSLWed) joints of AZ31B-H24 Mg alloy were characterized in terms of the welding defects, microstructure, hardness, and fatigue properties at various combinations of tool rotational rates and welding speeds. It was observed that the hardness decreased from the base metal (BM) to the stir zone (SZ) across the heat-affected zone (HAZ) and thermomechanically affected zone (TMAZ). The lowest value of hardness appeared in the SZ. With increasing tool rotational rate or decreasing welding speed, the average hardness in the SZ decreased owing to increasing grain size, and a Hall-Petch-type relationship was established. Fatigue fracture of the lap welds always occurred at the interface between the SZ and TMAZ on the advancing side where a larger hooking defect was present (in comparison with the retreating side). The welding parameters had a significant influence on the hook height and the subsequent fatigue life. A relatively "cold" weld, conducted at a rotational rate of 1000 rpm and welding speed of 20 mm/s, gave rise to almost complete elimination of the hooking defect, thus considerably (over two orders of magnitude) improving the fatigue life. Fatigue crack propagation was basically characterized by the formation of fatigue striations concomitantly with secondary cracks.

  17. Microstructural and textural evolution of AZ61 magnesium alloy sheet during bidirectional cyclic bending

    SciTech Connect

    Huo, Qinghuan; Yang, Xuyue Ma, Jijun; Sun, Huan; Qin, Jia; Jiang, Yupei

    2013-05-15

    In this work, the microstructural and textural evolution in the sheets of AZ61 magnesium alloy was studied by means of bidirectional cyclic bending for 8 passes at 623 K. The bended samples were examined by optical microscopy and electron backscatter diffraction analysis. The results showed that a gradient structure with fine grains about 3 μm in the regions near two surfaces and, in contrast, coarse grains in the middle of the sheet were formed. The evident grain refinement was attributed to twin-assisted dynamic recrystallization and continuous dynamic recrystallization induced by kink bands. The texture intensity was clearly reduced, resulting in a negative gradient distribution, with the texture intensity decreases from the center of the sheet to two surfaces. The weakened texture greatly facilitated the reduction of the yield strength. A higher fracture elongation and a slightly improved ultimate tensile strength were achieved concurrently. - Highlights: • The AZ61 Mg alloy is deformed at 623 K by bidirectional cyclic bending. • A symmetric gradient distribution of fine grains along the thickness is formed. • The basal texture in the regions near two surfaces is weakened significantly.

  18. Characterization of AZ31B wrought magnesium alloy joints welded by high power fiber laser

    SciTech Connect

    Wang Zemin; Gao Ming Tang Haiguo; Zeng Xiaoyan

    2011-10-15

    A 6 kW fiber laser is used to weld AZ31B wrought magnesium alloy and the characterization of welded joints are studied by the observations of bead size, microstructure and mechanical properties. The accepted joints without macro-defects can be obtained when the laser power is in the range of 2.5 to 4.0 kW. Typical hexagonal dendrites are observed in the fusion zone, whose average semi-axis length increases with increasing heat input or decreasing welding speed. The minimum ultimate tensile strength of welded joints reaches 227 MPa, 94.6% of the base metal. And when the heat input reduces to 48 J/mm or lower, the joints are fractured in the base metal, showing stronger failure strength compared to the base metal. For the joints ruptured in the weld metal, the fracture surface is characterized by a ductile-brittle mixed pattern consisting of both dimples and cleavages. Finally, the formation mechanism of pore in the welds is discussed and summarized by the pore morphologies on the fracture surface. - Highlights: {yields} Accepted joints of AZ31B Mg alloy are produced by high power fiber laser. {yields} Optimal welding parameters are summarized by experimental observations. {yields} Obvious hexagonal dendrites are observed in the fusion zone. {yields} The joints are stronger than base metal as the heat input is lower than 48 J/mm. {yields} Pore formation mechanism of welded joints is discussed and summarized.

  19. Shock response of boron carbide based composites infiltrated with magnesium alloys

    NASA Astrophysics Data System (ADS)

    Kafri, Mathan; Dariel, Moshe; Frage, Nahum; Zaretsky, Eugene

    2011-06-01

    The fully dense composites were obtained by vacuum infiltrating the boron carbide compacts (80% green density) with liquid AZ91 magnesium alloy (850 °C) and with the melt of 50/50 AZ91-silicon mixture (1050 °C). The densities, the elastic moduli and the Vickers hardness values of the obtained composites were, respectively, 2.44 g/cm3 and 2.54 g/cm3, 300 and 350 GPa, and 1200 and 1800 HV. The impact response of the composites was studied in a series of VISAR-instrumented planar impact experiments with velocities of W and Cu impactors ranged from 100 to 1000 m/s. It was found that velocity histories recorded for the composites produced by infiltration with Mg-Si alloy contain a distinct elastic precursor front followed by a plastic ramp. On the contrary, the velocity histories of the composites infiltrated with AZ91 do not display any step-like front; the amplitude of the elastic wave grows gradually from zero level and transforms smoothly into the plastic front. The influence of the composites microstructure on the compressive elastic-plastic behavior and on the dynamic tensile (spall) strength is discussed.

  20. Thermal stability of bimodal microstructure in magnesium alloy AZ91 processed by ECAP

    SciTech Connect

    Pantělejev, Libor

    2015-09-15

    The changes in microstructure of equal channel angular pressing (ECAP) processed magnesium alloy AZ91 during thermal exposure were studied in this paper. The microstructure stability was investigated by means of electron backscatter diffraction (EBSD), which allowed to measure the changes in grain size, mutual ratio of low-angle boundaries (LABs) to high-angle ones (HABs) and local lattice distortion evaluated by the kernel average misorientation (KAM) parameter. It was found experimentally that the threshold temperature at which significant grain coarsening takes place is 350 °C. No modification to mean grain diameter occurs below this temperature, nonetheless, some changes in LAB and HAB fraction, as well as in local lattice distortion, can be observed. - Highlights: • Thermal stability of bimodal UFG AZ91 alloy was assessed by means of EBSD. • Threshold temperature for pronounced grain coarsening was found at 350 °C. • Below 350 °C increase in LAB fraction and local lattice distortion takes place. • Local lattice distortion (LLD) can be well described using KAM approach. • LLD is influenced by coarsening and precipitation of Mg{sub 17}Al{sub 12} particles.

  1. Transient Heat and Material Flow Modeling of Friction Stir Processing of Magnesium Alloy using Threaded Tool

    SciTech Connect

    Yu, Zhenzhen; Zhang, Wei; Choo, Hahn; Feng, Zhili

    2012-01-01

    A three-dimensional transient computational fluid dynamics (CFD) model was developed to investigate the material flow and heat transfer during friction stir processing (FSP) in an AZ31B magnesium alloy. The material was assumed to be a non-Newtonian viscoplastic fluid, and the Zener-Hollomon parameter was used to describe the dependence of material viscosity on temperature and strain rate. The material constants used in the constitutive equation were determined experimentally from compression tests of the AZ31B Mg alloy under a wide range of strain rates and temperatures. A dynamic mesh method, combining both Lagrangian and Eulerian formulations, was used to capture the material flow induced by the movement of the threaded tool pin. Massless inert particles were embedded in the simulation domain to track the detailed history of material flow. The actual FSP was also carried out on a wrought Mg plate where temperature profiles were recorded by embedding thermocouples. The predicted transient temperature history was found to be consistent with that measured during FSP. Finally, the influence of the thread on the simulated results of thermal history and material flow was studied by comparing two models: one with threaded pin and the other with smooth pin surface.

  2. Effect of magnesium on the lead induced corrosion and SCC of alloy 800 in neutral crevice solution at high temperature

    NASA Astrophysics Data System (ADS)

    Palani, A.; Lu, B. T.; Tian, L. P.; Luo, J. L.; Lu, Y. C.

    2010-01-01

    Dissolved magnesium species in the feed water reduce the incidence of lead-induced stress corrosion cracking (PbSCC) of Alloy 800. The passivity of material was improved by replacing a part of chlorides in the lead-contaminated chemistry with magnesium chloride, as indicated by: (1) a higher pitting potential; (2) lower passive current densities; (3) a film structure with less defects and more spinel oxides. According to the constant extension rate tensile (CERT) tests conducted in the neutral crevice solutions at 300 °C, lead contamination would reduce the ultimate tensile strength (UTS) and elongation of material. The CERT test results were in agreement with the fracture morphology observations. Magnesium addition significantly reduced the detrimental effect of lead contamination.

  3. In vitro and in vivo degradation and mechanical properties of ZEK100 magnesium alloy coated with alginate, chitosan and mechano-growth factor.

    PubMed

    Gao, Hong; Zhang, Meng; Zhao, Jin; Gao, Lilan; Li, Mingshuo

    2016-06-01

    The biocompatibility, ultimate loading capacity and biodegradability of magnesium alloy make it an ideal candidate in biomedical fields. Fabrications of multilayered coatings carrying sodium alginate (ALG), chitosan (CHI) and mechano-growth factor (MGF) on fluoride-pretreated ZEK100 magnesium alloy have been obtained via layer by layer (LBL) to reduce the degradation rate of magnesium alloy in this study. The modified surfaces of ZEK100 substrates were characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared (FTIR) and CARE EUT-1020 tester. Results reveal that multilayer-coated magnesium alloy can be successfully obtained with smooth surface morphology, and the mechanical properties of coated samples are almost the same as those of uncoated samples. However, the fatigue life of coated ZEK100 is slightly larger than that of uncoated samples after 1 day of immersion. By comparing the degradation of uncoated and multilayer-coated ZEK100 samples in vitro and in vivo, respectively, it is found that the degradation rate of ZEK100 samples can be inhibited by LBL modification on the surface of the sample; and the corrosion rate in vivo is lower than that in vitro, which help solve the rapid degradation problem of magnesium alloy. In terms of the visible symptom of tissues in the left femur medullary cavity and material responses on the surface, multilayer-coated ZEK100 magnesium alloy has a good biocompatibility. These results indicate that multilayer-coated ZEK100 may be a promising material for bone tissue repair. PMID:27040239

  4. Effects of self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane and dopamine on the corrosion behaviors and biocompatibility of a magnesium alloy.

    PubMed

    Pan, Chang-Jiang; Hou, Yu; Wang, Ya-Nan; Gao, Fei; Liu, Tao; Hou, Yan-Hua; Zhu, Yu-Fu; Ye, Wei; Wang, Ling-Ren

    2016-10-01

    Magnesium based alloys are attracting tremendous interests as the novel biodegradable metallic biomaterials. However, the rapid in vivo degradation and the limited surface biocompatibility restrict their clinical applications. Surface modification represents one of the important approaches to control the corrosion rate of Mg based alloys and to enhance the biocompatibility. In the present study, in order to improve the corrosion resistance and surface biocompatibility, magnesium alloy (AZ31B) was modified by the alkali heating treatment followed by the self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane (APTMS) and dopamine, respectively. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicated that the molecules were successfully immobilized on the magnesium alloy surface by the self-assembly. An excellent hydrophilic surface was obtained after the alkali heating treatment and the water contact angle increased to some degree after the self-assembly of dopamine, APTMS and 3-phosphonopropionic acid, however, the hydrophilicity of the modified samples was better than that of the pristine magnesium substrate. Due to the formation of the passivation layer after the alkali heating treatment, the corrosion resistance of the magnesium alloy was obviously improved. The corrosion rate further decreased to varying degrees after the self-assembly surface modification. The blood compatibility of the pristine magnesium was significantly improved after the surface modification. The hemolysis rate was reduced from 56% of the blank magnesium alloy to 18% of the alkali heating treated sample and the values were further reduced to about 10% of dopamine-modified sample and 7% of APTMS-modified sample. The hemolysis rate was below 5% for the 3-phosphonopropionic acid modified sample. As compared to the pristine magnesium alloy, fewer platelets were attached and activated on the

  5. A study of the hot and cold deformation of twin-roll cast magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Askari, Hesam; Young, John; Field, David; Kridli, Ghassan; Li, Dongsheng; Zbib, Hussein

    2014-02-01

    Recent advances in twin-roll casting (TRC) technology of magnesium have demonstrated the feasibility of producing magnesium sheets in the range of widths needed for automotive applications. However, challenges in the areas of manufacturing, material processing and modelling need to be resolved in order to fully utilize magnesium alloys. Despite the limited formability of magnesium alloys at room temperature due to their hexagonal close-packed crystalline structure, studies have shown that the formability of magnesium alloys can be significantly improved by processing the material at elevated temperatures and by modifying their microstructure to increase ductility. Such improvements can potentially be achieved by processes such as superplastic forming along with manufacturing techniques such as TRC. In this work, we investigate the superplastic behaviour of twin-roll cast AZ31 through mechanical testing, microstructure characterization and computational modelling. Validated by the experimental results, a novel continuum dislocation dynamics-based constitutive model is developed and coupled with viscoplastic self-consistent model to simulate the deformation behaviour. The model integrates the main microstructural features such as dislocation densities, grain shape and grain orientations within a self-consistent viscoplasticity theory with internal variables. Simulations of the deformation process at room temperature show large activity of the basal and prismatic systems at the early stages of deformation and increasing activity of pyramidal systems due to twinning at the later stages. The predicted texture at room temperature is consistent with the experimental results. Using appropriate model parameters at high temperatures, the stress-strain relationship can be described accurately over the range of low strain rates.

  6. Influence of Nano-Alumina and Micro-Size Copper on Microstructure and Mechanical Properties of Magnesium Alloys AZ31

    NASA Astrophysics Data System (ADS)

    Bau Bosley Nguyen, Quy; Khin Tun, Sandar; Gupta, Manoj

    2012-02-01

    In this paper, magnesium composites are synthesized through the addition of nano-alumina and micron size copper particulates in AZ31 magnesium alloy using the technique of disintegrated melt deposition. The simultaneous addition of Cu and nano-alumina particulates led to an overall improvement in physical, microstructural characteristics and mechanical response of AZ31. Small size and reasonably distributed second phases were formed. The 0.2% yield strength increased from 180 to 300 MPa (67%), while the ductility increased by almost 24%. The overall tensile properties assessed in terms of work of fracture improved by 66%. An attempt is made to correlate the tensile response of composites with their microstructural characteristics. The results suggest that these alloy composites have significant potential in diverse and wider engineering applications.

  7. Abnormal macropore formation during double-sided gas tungsten arc welding of magnesium AZ91D alloy

    SciTech Connect

    Shen Jun You Guoqiang; Long Siyuan; Pan Fusheng

    2008-08-15

    One of the major concerns during gas tungsten arc (GTA) welding of cast magnesium alloys is the presence of large macroporosity in weldments, normally thought to occur from the presence of gas in the castings. In this study, a double-sided GTA welding process was adopted to join wrought magnesium AZ91D alloy plates. Micropores were formed in the weld zone of the first side that was welded, due to precipitation of H{sub 2} as the mushy zone freezes. When the reverse side was welded, the heat generated caused the mushy zone in the initial weld to reform. The micropores in the initial weld then coalesced and expanded to form macropores by means of gas expansion through small holes that are present at the grain boundaries in the partially melted zone. Macropores in the partially melted zone increase with increased heat input, so that when a filler metal is used the macropores are smaller in number and in size.

  8. Tensile properties of AZ11A-0 magnesium-alloy sheet under rapid-heating and constant temperature

    NASA Technical Reports Server (NTRS)

    Kurg, Ivo M

    1956-01-01

    Specimens of AZ31A-0 magnesium alloy sheet were heated to rupture at nominal rates of 0.2 F to 100 F per second under constant tensile load conditions. The data are presented and compared with the results of conventional tensile stress-strain tests at elevated temperatures after 1.2-hour exposure. A temperature-rate parameter was used to construct master curves from which stresses and temperatures for yield and rupture can be predicted under rapid-heating conditions. A comparison of the elevated-temperature tensile properties of AZ31A-0 and HK31XA-H24 magnesium-alloy sheet under both constant-temperature and rapid-heating conditions is included.

  9. Insitu grown superhydrophobic Zn-Al layered double hydroxides films on magnesium alloy to improve corrosion properties

    NASA Astrophysics Data System (ADS)

    Zhou, Meng; Pang, Xiaolu; Wei, Liang; Gao, Kewei

    2015-05-01

    A hierarchical superhydrophobic zinc-aluminum layered double hydroxides (Zn-Al LDHs) film has been fabricated on a magnesium alloy substrate via a facile hydrothermal crystallization method following chemical modification. The characteristics of the films were investigated by X-ray diffraction (XRD), scanning electronic microscope (SEM), and energy dispersive spectroscopy (EDS). XRD patterns and SEM images showed that the micro/nanoscale hierarchical LDHs film surfaces composed of ZnO nanorods and Zn-Al LDHs nanowalls structures. The static contact angle (CA) for the prepared surfaces was observed at around 165.6°. The corrosion resistance of the superhydrophobic films was estimated by electrochemical impedance spectroscopy (EIS) and potentiondynamic polarization measurement. EIS and polarization measurements revealed that the superhydrophobic Zn-Al LDHs coated magnesium alloy had better corrosion resistance in neutral 3.5 wt.% NaCl solution.

  10. Effects of carbon dioxide plasma immersion ion implantation on the electrochemical properties of AZ31 magnesium alloy in physiological environment

    NASA Astrophysics Data System (ADS)

    Xu, Ruizhen; Yang, Xiongbo; Zhang, Xuming; Wang, Mei; Li, Penghui; Zhao, Ying; Wu, Guosong; Chu, Paul K.

    2013-12-01

    Plasma immersion ion implantation (PIII) is conducted to improve the intrinsically poor corrosion properties of biodegradable AZ31 magnesium alloy in the physiological environment. Carbon dioxide is implanted into the samples and X-ray photoelectron spectroscopy and scanning electron microscopy are used to characterize the materials. The corrosion properties are systematically studied by potentiodynamic polarization tests in two simulated physiological environments, namely simulated body fluids and cell culture medium. The plasma-implanted materials exhibit a lower initial corrosion rate. Being a gaseous ion PIII technique, conformal ion implantation into an object with a complex shape such as an orthopedic implant can be easily accomplished and CO2 PIII is a potential method to improve the biological properties of magnesium and its alloys in clinical applications.

  11. The Effect of SiC Particle Addition During FSW on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Abbasi, M.; Abdollahzadeh, A.; Bagheri, B.; Omidvar, H.

    2015-12-01

    Welding and joining of magnesium alloys exert a profound effect on magnesium application expansion, especially in ground and air transportations where large-size, complex components are required. Due to specific physical properties of magnesium, its welding requires great control. In general, the solid-state nature of friction stir welding (FSW) process has been found to produce a low concentration of defects. In the current research, specimens from AZ31 magnesium alloy were welded together using the friction stir process with previously inserted SiC powder particles in the nugget zone. In other words, during the FSW process, the pre-placed SiC particles were stirred throughout the nugget zone of the weld. The results indicated that proper values of rotation and translation speeds led to good appearance of weld zone and suitable distribution of SiC particles producing increased weld strength. The comparison of the microstructures and mechanical properties of FS-welded AZ31 with those of FS-welded one using pre-placed SiC particles showed that the addition of SiC particles decreased the grain size and increased the strength and the formability index.

  12. Influence of Microstructure of Friction Stir Welded Joints on Growth and Properties of Microarc Oxidation Coatings on AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Tingfang; Li, Yongliang; Xue, Wenbin; Yang, Chaolin; Qu, Yao; Hua, Ming

    2015-03-01

    Ceramic coatings on friction stir welded (FSW) joints of AZ31B magnesium alloy were fabricated by microarc oxidation (MAO) method in silicate electrolyte. Microstructure, phase constituents, microhardness and electrochemical corrosion behaviors of bare and coated magnesium alloys at different zones of FSW joints for different oxidation time were investigated. The influence of microstructure at different zones on the growth of MAO coatings was analyzed. The results show that the MAO coatings on FSW joints are uniform, and they have almost the same morphology, phase constituents, hardness and corrosion resistance at base metal, stir zone and heat-affected zone. The properties of MAO coatings are independent on the microstructures of AZ31B alloy. In addition, the microstructures of magnesium alloy near the coating/alloy interface at different zones of FSW joint was not changed by microarc discharge process.

  13. Application of neutron diffraction in characterization of texture evolution during high-temperature creep in magnesium alloys

    SciTech Connect

    Vogel, Sven C; Sediako, Dimitry; Shook, S; Sediako, A

    2010-01-01

    A good combination of room-temperature and elevated temperature strength and ductility, good salt-spray corrosion resistance and exceUent diecastability are frequently among the main considerations in development of a new alloy. Unfortunately, there has been much lesser effort in development of wrought-stock alloys for high temperature applications. Extrudability and high temperature performance of wrought material becomes an important factor in an effort to develop new wrought alloys and processing technologies. This paper shows some results received in creep testing and studies of in-creep texture evolution for several wrought magnesium alloys developed for use in elevated-temperature applications. These studies were performed using E3 neutron spectrometer of the Canadian Neutron Beam Centre in Chalk River, ON, and HIPPO time-of-flight (TOF) spectrometer at Los Alamos Neutron Science Center, NM.

  14. Determination of rare earth and concomitant elements in magnesium alloys by inductively coupled plasma optical emission spectrometry.

    PubMed

    Fariñas, Juan C; Rucandio, Isabel; Pomares-Alfonso, Mario S; Villanueva-Tagle, Margarita E; Larrea, María T

    2016-07-01

    An Inductively Coupled Plasma Optical Emission Spectrometry method for simultaneous determination of Al, Ca, Cu, Fe, In, Mn, Ni, Si, Sr, Y, Zn, Zr and rare earth elements (La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu) in magnesium alloys, including the new rare earth elements-alloyed magnesium, has been developed. Robust conditions have been established as nebulizer argon flow rate of 0.5mLmin(-1) and RF incident power of 1500W, in which matrix effects were significantly reduced around 10%. Three acid digestion procedures were performed at 110°C in closed PFA vessels heated in an oven, in closed TFM vessels heated in a microwave furnace, and in open polypropylene tubes with reflux caps heated in a graphite block. The three digestion procedures are suitable to put into solution the magnesium alloys samples. From the most sensitive lines, one analytical line with lack or low spectral interferences has been selected for each element. Mg, Rh and Sc have been studied as internal standards. Among them, Rh was selected as the best one by using Rh I 343.488nm and Rh II 249.078nm lines as a function of the analytical lines. The trueness and precision have been established by using the Certified Reference Material BCS 316, as well as by means of recovery studies. Quantification limits were between 0.1 and 9mgkg(-1) for Lu and Pr, respectively, in a 2gL(-1) magnesium matrix solution. The method developed has been applied to the commercial alloys AM60, AZ80, ZK30, AJ62, WE54 and AE44. PMID:27154648

  15. Electron-probe quantitative energy-dispersive analysis of trace magnesium concentrations in Ag-Mg alloys

    SciTech Connect

    Marinenko, R.B.

    1996-12-31

    Internally oxidized Ag-Mg alloys are used as sheaths for high Tc superconductor wires because of their superior mechanical properties. The preparation and characteristics of these materials have been reported. Performance of the sheaths depends on the concentration of the magnesium which generally is less than 0.5 wt. percent. The purpose of this work was to determine whether electron probe microanalysis using energy dispersive spectrometry (EDS) could be used to quantitate three different Ag-Mg alloys. Quantitative EDS analysis can be difficult because the AgL escape peak occurs at the same energy (1.25 keV) as the Mg K{alpha} peak.

  16. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-07-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has \\{ { 0 0 0 1} \\}< 1 0overline{1} 0 rangle and \\{ {1 0overline{1} 0 }\\}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and \\{ { 1 0overline{1} 1} \\}< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of \\{ {10overline{1} 2} \\}< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  17. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-05-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has { { 0 0 0 1} }< 1 0overline{1} 0 rangle and { {1 0overline{1} 0 }}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and { { 1 0overline{1} 1} }< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of { {10overline{1} 2} }< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  18. Electrochemical characteristics of calcium-phosphatized AZ31 magnesium alloy in 0.9 % NaCl solution.

    PubMed

    Hadzima, Branislav; Mhaede, Mansour; Pastorek, Filip

    2014-05-01

    Magnesium alloys suffer from their high reactivity in common environments. Protective layers are widely created on the surface of magnesium alloys to improve their corrosion resistance. This article evaluates the influence of a calcium-phosphate layer on the electrochemical characteristics of AZ31 magnesium alloy in 0.9 % NaCl solution. The calcium phosphate (CaP) layer was electrochemically deposited in a solution containing 0.1 M Ca(NO3)2, 0.06 M NH4H2PO4 and 10 ml l(-1) of H2O2. The formed surface layer was composed mainly of brushite [(dicalcium phosphate dihidrate (DCPD)] as proved by energy-dispersive X-ray analysis. The surface morphology was observed by scanning electron microscopy. Immersion test was performed in order to observe degradation of the calcium phosphatized surfaces. The influence of the phosphate layer on the electrochemical characteristics of AZ31, in 0.9 % NaCl solution, was evaluated by potentiodynamic measurements and electrochemical impedance spectroscopy. The obtained results were analysed by the Tafel-extrapolation method and equivalent circuits method. The results showed that the polarization resistance of the DCPD-coated surface is about 25 times higher than that of non-coated surface. The CaP electro-deposition process increased the activation energy of corrosion process. PMID:24477876

  19. Surface composition, microstructure and corrosion resistance of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

    SciTech Connect

    Li, P.; Lei, M.K.; Zhu, X.P.

    2011-06-15

    High-intensity pulsed ion beam (HIPIB) irradiation of AZ31 magnesium alloy is performed and electrochemical corrosion experiment of irradiated samples is carried out by using potentiodynamic polarization technology in order to explore the effect of HIPIB irradiation on corrosion resistance of magnesium alloy. The surface composition, cross-sectional morphology and microstructure are characterized by using electron probe microanalyzer, optical microscope and transmission electron microscope, respectively. The results indicated that HIPIB irradiation leads to a significant improvement in corrosion resistance of magnesium alloy, in terms of the considerable increase in both corrosion potential and pitting breakdown potential. The microstructural refinement and surface purification induced by HIPIB irradiation are responsible for the improved corrosion resistance. - Research Highlights: {yields} A modified layer about 30 {mu}m thick is obtained by HIPIB irradiation. {yields} Selective ablation of element/impurity phase having lower melting point is observed. {yields} More importantly, microstructural refinement occurred on the irradiated surface. {yields} The modified layer exhibited a significantly improved corrosion resistance. {yields} Improved corrosion resistance is ascribed to the combined effect induced by HIPIB.

  20. Fabrication of nanocrystalline aluminum-magnesium alloy powders by electrodeposition and their characterization

    NASA Astrophysics Data System (ADS)

    Tatiparti, Sankara Sarma V.

    Aluminum-magnesium alloy powders can potentially be used as hydrogen storage materials. In order to enhance the kinetics of hydrogenation it is desirable to have agglomerates of fine powders with very small grain size. In this study, nanocrystalline Al-Mg alloys in the form of powders were successfully fabricated by the electrodeposition technique using an organometallic based electrolyte. Mg was introduced into the electrolyte by a process called "pre-electrodeposition". The mechanism for Mg accumulation can be explained considering the electrode reactions as well as the chemical changes in the electrolyte. Using a copper cathode, the effects of the electrolyte composition and current density on composition of the deposit, its constituent phases and morphology were investigated. The magnesium content of the deposits improved with increasing Mg concentration in the electrolyte, temperature and current density. Depending on the composition, the deposits consisted of FCC-Al(Mg) and HCP-Mg(Al) phases and no intermetallic phase was found except for long deposition times. Generally, the deposits formed initially on the copper substrate with three dendritic morphologies namely, rod-like, feather-like and small globular, which eventually evolved into the large globular morphology. This observation is attributed to the establishment of spherical diffusion conditions at the sharp dendrite tips. Potentiostatic studies suggested that the appearance of different morphologies is associated with differing rates of deposition. While the initial dendrites consisted of the FCC Al-rich phase, the large globular morphology manifested as both FCC Al-rich and HCP Mg-rich phases, with the latter always forming over the former. The observation of formation of only the FCC phase implies that the nucleation barrier for the HCP phase on the copper substrate is quite high. The investigation of the effect of substrate, namely, Cu, graphite and Mg, revealed that the HCP phase can directly

  1. Modelling the Thermo-Mechanical Behavior of Magnesium Alloys during Indirect Extrusion

    SciTech Connect

    Steglich, D.; Ertuerk, S.; Bohlen, J.; Letzig, D.; Brocks, W.

    2010-06-15

    One of the basic metal forming process for semi-finished products is extrusion. Since extrusion involves complex thermo-mechanical and multiaxial loading conditions resulting in large strains, high strain rates and an increase in temperature due to deformation, a proper yield criterion and hardening law should be used in the numerical modelling of the process. A phenomenological model based on a plastic potential has been proposed that takes strain, strain rate and temperature dependency on flow behaviour into consideration. A hybrid methodology of experiment and finite element simulation has been adopted in order to obtain necessary model parameters. The anisotropy/asymmetry in yielding was quantified by tensile and compression tests of specimens prepared from different directions. The identification of the corresponding model parameters was performed by a genetic algorithm. A fully coupled thermo-mechanical analysis has been used in extrusion simulations for calculation of the temperature field by considering heat fluxes and heat generated due to plastic deformation. The results of the approach adopted in this study appeared to be successful showing promising predictions of the experiments and thus may be extended to be applicable to other magnesium alloys or even other hcp metals.

  2. Characterization and formability of continuous-cast AZ31B magnesium alloy sheets

    SciTech Connect

    Rohatgi, Aashish; Herling, Darrell R; Nyberg, Eric A

    2009-09-24

    The goal of this work is to understand the inter-relationship between the initial properties of continuous-cast magnesium alloy (AZ31B) sheets and their subsequent formability and post-formed mechanical performance for use in cost-effective, lightweight, automotive body panels. As-received sheets, provided by the Automotive Metals Division (AMD-602) team, were characterized by surface roughness measurements using mechanical profilometry. The arithmetic mean deviation of profile (Ra) and the maximum two-point height of profile (Ry) of the as-received sheets ranged from ~0.2-2 μm and ~2-15 μm, respectively. Several commercial lubricants were evaluated by thermal analysis and the liquid phase of the lubricants was found to evaporate/decompose upon heating leaving behind a solid residue upon heating to temperatures exceeding ~125-150°C. Elevated temperature bending-under-tension (BUT) friction tests were conducted at 350°C and the coefficient-of-friction values ranged from a minimum of ~0.1 (for tungsten disulfide lubricant) to ~0.7 when no lubricant was used. These results, in conjunction with those from the forming trials conducted by the AMD-602 team, will be eventually used to determine the role of sheet-die friction in determining the formability of AZ31B sheets.

  3. Investigation of Microstructure and Mechanical Properties of ECAP-Processed AM Series Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Gopi, K. R.; Nayaka, H. Shivananda; Sahu, Sandeep

    2016-07-01

    Magnesium alloy Mg-Al-Mn (AM70) was processed by equal channel angular pressing (ECAP) at 275 °C for up to 4 passes in order to produce ultrafine-grained microstructure and improve its mechanical properties. ECAP-processed samples were characterized for microstructural analysis using optical microscopy, scanning electron microscopy, and transmission electron microscopy. Microstructural analysis showed that, with an increase in the number of ECAP passes, grains refined and grain size reduced from an average of 45 to 1 µm. Electron backscatter diffraction analysis showed the transition from low angle grain boundaries to high angle grain boundaries in ECAP 4 pass sample as compared to as-cast sample. The strength and hardness values an showed increasing trend for the initial 2 passes of ECAP processing and then started decreasing with further increase in the number of ECAP passes, even though the grain size continued to decrease in all the successive ECAP passes. However, the strength and hardness values still remained quite high when compared to the initial condition. This behavior was found to be correlated with texture modification in the material as a result of ECAP processing.

  4. Experimental data confirm numerical modeling of the degradation process of magnesium alloys stents.

    PubMed

    Wu, Wei; Chen, Shanshan; Gastaldi, Dario; Petrini, Lorenza; Mantovani, Diego; Yang, Ke; Tan, Lili; Migliavacca, Francesco

    2013-11-01

    Biodegradable magnesium alloy stents (MAS) could present improved long-term clinical performances over commercial bare metal or drug-eluting stents. However, MAS were found to show limited mechanical support for diseased vessels due to fast degradation. Optimizing stent design through finite element analysis (FEA) is an efficient way to improve such properties. Following previous FEA works on design optimization and degradation modeling of MAS, this work carried out an experimental validation for the developed FEA model, thus proving its practical applicability of simulating MAS degradation. Twelve stent samples of AZ31B were manufactured according to two MAS designs (an optimized one and a conventional one), with six samples of each design. All the samples were balloon expanded and subsequently immersed in D-Hanks' solution for a degradation test lasting 14 days. The experimental results showed that the samples of the optimized design had better corrosion resistance than those of the conventional design. Furthermore, the degradation process of the samples was dominated by uniform and stress corrosion. With the good match between the simulation and the experimental results, the work shows that the FEA numerical modeling constitutes an effective tool for design and thus the improvement of novel biodegradable MAS. PMID:23128160

  5. Effects of CH3OH Addition on Plasma Electrolytic Oxidation of AZ31 Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    He, Yongyi; Chen, Li; Yan, Zongcheng; Zhang, Yalei

    2015-09-01

    Plasma electrolytic oxidation (PEO) films on AZ31 magnesium alloys were prepared in alkaline silicate electrolytes (base electrolyte) with the addition of different volume concentrations of CH3OH, which was used to adjust the thickness of the vapor sheath. The compositions, morphologies, and thicknesses of ceramic layers formed with different CH3OH concentrations were determined via X-ray diffraction (XRD), energy-dispersive spectroscopy (EDS), and scanning electron microscopy (SEM). Corrosion behavior of the oxide films was evaluated in 3.5 wt.% NaCl solution using potentiodynamic polarization tests. PEO coatings mainly comprised Mg, MgO, and Mg2SiO4. The addition of CH3OH in base electrolytes affected the thickness, pores diameter, and Mg2SiO4 content in the films. The films formed in the electrolyte containing 12% CH3OH exhibited the highest thickness. The coatings formed in the electrolyte containing different concentrations of CH3OH exhibited similar corrosion resistance. The energy consumption of PEO markedly decreased upon the addition of CH3OH to the electrolytes. The result is helpful for energy saving in the PEO process. supported by National Natural Science Foundation of China (No. 21376088), the Project of Production, Education and Research, Guangdong Province and Ministry of Education (Nos. 2012B09100063, 2012A090300015), and Guangzhou Science and Technology Plan Projects of China (No. 2014Y2-00042)

  6. Effects of heat input on microstructure and tensile properties of laser welded magnesium alloy AZ31

    SciTech Connect

    Quan, Y.J. Chen, Z.H.; Gong, X.S.; Yu, Z.H.

    2008-10-15

    A 3 kW CO{sub 2} laser beam was used to join wrought magnesium alloy AZ31 sheets, and the effects of heat input on the quality of butt welding joints were studied. By macro and microanalysis, it is found that the welding heat input plays an important role in laser welding process for AZ31 wrought sheets. After welding, the grains far from the weld centre present the typical rolled structure. But the microstructure out of the fusion zone gradually changes to complete equiaxed crystals as the distance from the weld centre decreases. Adjacent to the fusion boundary, there is a band region with columnar grains, and its growth direction is obviously perpendicular to the solid/liquid line. The microstructure in fusion centre consists of fine equiaxed grains and the many precipitated particles are brittle phase Mg{sub 17}Al{sub 12} or Mg{sub 17}(Al,Zn){sub 12}. With increasing the heat input, the band width of columnar grains varies, the grains in fusion zone get coarser, and the distribution of precipitates changes from intragranularly scattered particles to intergranularly packed ones. The results of tensile test show that the change trend of ultimate tensile strength (UTS) and elongation of the welded joints is to increase at first and then decrease with the heat input increasing. When the heat input reaches 24 J mm{sup -1}, the maximum value of the UTS is up to 96.8% of the base metal.

  7. Microstructure and biological properties of micro-arc oxidation coatings on ZK60 magnesium alloy.

    PubMed

    Pan, Y K; Chen, C Z; Wang, D G; Yu, X

    2012-08-01

    Ceramic coatings were prepared on ZK60 magnesium alloy in electrolyte with different concentration ratio of calcium and phosphorus (Ca/P) by micro-arc oxidation (MAO) technique at constant voltage. The microstructure, phase composition, elemental distribution, corrosion resistance, and adhesion of the coatings were investigated by scanning electron microscope (SEM), X-ray diffractometer (XRD), energy-dispersive X-ray spectrometry (EDS), electrochemical workstation, and scratch spectrometer, respectively. The coating biocompatibility was evaluated by in vitro cytotoxicity tests and systemic toxicity tests, and the bioactivity and degradability were evaluated by simulation body fluid (SBF) immersion tests. SEM shows that pores with different shapes distribute all over the coating surface. The adhesion and thickness of the coatings increases with increasing Ca/P ratio of electrolyte. The in vitro cytotoxicity tests and systemic toxicity texts demonstrate that the coatings have no toxicity to cell and living animal, which show that the coatings have excellent biocompatibility. XRD analysis shows that bioactive calciumphosphate (CaP) phases such as hydroxyapatite (HA, Ca(10)(PO(4))(6)(OH)(2)) and calcium pyrophosphate (CPP, Ca(2)P(2)O(7)) are induced in the immersed coatings, indicating that the MAO coatings have excellent bioactivity. PMID:22692915

  8. Investigation of Carboxylic Acid-Neodymium Conversion Films on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Liu, Zhe; Lin, Lili; Jin, Guo; Wang, Haidou; Xu, Binshi

    2015-01-01

    The new carboxylic acid-neodymium anhydrous conversion films were successfully prepared and applied on the AZ91D magnesium alloy surface by taking absolute ethyl alcohol as solvent and four kinds of soluble carboxylic acid as activators. The corrosion resistance of the coating was measured by potentiodynamic polarization test in 3.5 wt.% NaCl solution in pH 7.0. The morphology, structure, and constituents of the coating were observed by scanning electron microscope, energy dispersivespectrum, x-ray photoelectron spectrum, and Fourier infrared spectrometer. Results show that corrosion resistance properties of samples coated with four different anhydrous conversion films were improved obviously. The corrosion potential increased, corrosion current density decreased, and polarization resistance increased. Among these four kinds of conversion films the one added with phytic exhibits the best corrosion resistant property. The mechanism of anhydrous-neodymium conversion film formation is also analyzed in this paper. It reveals that the gadolinium conversion coating is mainly composed of stable Nd2O3, MgO, Mg(OH)2, and carboxylate of Nd. And that the sample surface is rich in organic functional groups.

  9. Degradation behaviors of surface modified magnesium alloy wires in different simulated physiological environments

    NASA Astrophysics Data System (ADS)

    Li, Xuan; Shi, Chao; Bai, Jing; Guo, Chao; Xue, Feng; Lin, Ping-Hua; Chu, Cheng-Lin

    2014-09-01

    The degradation behaviors of the novel high-strength AZ31B magnesium alloy wires after surface modification using micro-arc-oxidization (MAO) and subsequently sealing with poly-L-lactic acid (PLLA) in different simulated physiological environments were investigated. The results show the surface MAO micropores could be physically sealed by PLLA, thus forming an effective protection to corrosion resistance for the wires. In simulated gastric fluid (SGF) at a low pH value (1.5 or 2.5), the treated wires have a high degradation rate with a rapid decrease of mass, diameter, mechanical properties and a significant increase of pH value of the immersion fluid. However, surface modification could effectively reduce the degradation rate of the treated wires in SGF with a pH value above 4.0. For the treated wires in simulated intestinal fluid at pH = 8.5, their strength retention ability is higher than that in strong acidic SGF. And the loss rate of mass is faster than that of diameter, while the pH value of the immersion fluid decreases. It should be noted that the modified wires in simulated body environment have the best strength retention ability. The wires show the different degradation behaviors indicating their different degradation mechanisms, which are also proposed in this work.

  10. Geometric adaption of biodegradable magnesium alloy scaffolds to stabilise biological myocardial grafts. Part I.

    PubMed

    Bauer, M; Schilling, T; Weidling, M; Hartung, D; Biskup, Ch; Wriggers, P; Wacker, F; Bach, Fr-W; Haverich, A; Hassel, T

    2014-03-01

    Synthetic patch materials currently in use have major limitations, such as high susceptibility to infections and lack of contractility. Biological grafts are a novel approach to overcome these limitations, but do not always offer sufficient mechanical durability in early stages after implantation. Therefore, a stabilising structure based on resorbable magnesium alloys could support the biological graft until its physiologic remodelling. To prevent early breakage in vivo due to stress of non-determined forming, these scaffolds should be preformed according to the geometry of the targeted myocardial region. Thus, the left ventricular geometry of 28 patients was assessed via standard cardiac magnetic resonance imaging (MRI). The resulting data served as a basis for a finite element simulation (FEM). Calculated stresses and strains of flat and preformed scaffolds were evaluated. Afterwards, the structures were manufactured by abrasive waterjet cutting and preformed according to the MRI data. Finally, the mechanical durability of the preformed and flat structures was compared in an in vitro test rig. The FEM predicted higher durability of the preformed scaffolds, which was proven in the in vitro test. In conclusion, preformed scaffolds provide extended durability and will facilitate more widespread use of regenerative biological grafts for surgical left ventricular reconstruction. PMID:24264726

  11. Influence of circumferential notch and fatigue crack on the mechanical integrity of biodegradable magnesium-based alloy in simulated body fluid.

    PubMed

    Bobby Kannan, M; Singh Raman, R K; Witte, F; Blawert, C; Dietzel, W

    2011-02-01

    Applications of magnesium alloys as biodegradable orthopaedic implants are critically dependent on the mechanical integrity of the implant during service. In this study, the mechanical integrity of an AZ91 magnesium alloy was studied using a constant extension rate tensile (CERT) method. The samples in two different geometries that is, circumferentially notched (CN), and circumferentially notched and fatigue cracked (CNFC), were tested in air and in simulated body fluid (SBF). The test results show that the mechanical integrity of the AZ91 magnesium alloy decreased substantially (∼50%) in both the CN and CNFC samples exposed to SBF. Fracture surface analysis revealed secondary cracks suggesting stress corrosion cracking susceptibility of the alloy in SBF. PMID:21210510

  12. In vitro and in vivo evaluations on osteogenesis and biodegradability of a β-tricalcium phosphate coated magnesium alloy.

    PubMed

    Chai, Hongwei; Guo, Lei; Wang, Xiantao; Gao, Xiaoyu; Liu, Kui; Fu, Yuping; Guan, Junlin; Tan, Lili; Yang, Ke

    2012-02-01

    Magnesium (Mg) alloys have been demonstrated to be potential orthopedic implants due to their biodegradability in vivo. To enhance its corrosion resistance and improve its osteogenesis, β-tricalcium phosphate (β-TCP) was coated on a Mg alloy (Mg-3AI-1Zn) by phosphating process. In vitro, the human osteosarcoma cell line (SaOS-2) showed significantly good adherence and proliferation on the surface of the β-TCP coated Mg alloy after 24-h incubation. The growth factor bone morphogenetic protein 2 (BMP-2) was highly expressed in SaOS-2 cultured with the β-TCP coated Mg alloy by Western blot analysis (p < 0.05). In vivo, the newborn bone at the implant/bone interface was formed at week 1 and matured at week 4 postimplantation. Villous tissue was found at the implant/bone interface at week 12 postimplantation. The contents of phosphorus and calcium on the surface of the β-TCP coated Mg alloy were decreased at week 4 and week 12 postimplantation, respectively. Immunohistochemical analysis of the experiment results demonstrated that the β-TCP coated Mg alloy implants provided a high BMP-2 expression during the first 4 weeks postimplantation. Compared with the naked Mg alloy which was degraded for 33% in vivo, only 17% of the β-TCP coated Mg alloy was degraded at week 12 postimplantation (p < 0.05). The in vitro cell tests showed that the β-TCP coating provided the Mg alloy with a significantly better surface cytocompatibility, and in vivo results also confirmed that the β-TCP coating exhibited greatly improved osteoconductivity and osteogenesis in the early 12 weeks postoperation period. Moreover, in vivo experiment demonstrated that the β-TCP coating layer could slow down the degradation of the naked Mg alloy at the early stage of implantation. PMID:22045631

  13. In-vitro characterization of stress corrosion cracking of aluminium-free magnesium alloys for temporary bio-implant applications.

    PubMed

    Choudhary, Lokesh; Singh Raman, R K; Hofstetter, Joelle; Uggowitzer, Peter J

    2014-09-01

    The complex interaction between physiological stresses and corrosive human body fluid may cause premature failure of metallic biomaterials due to the phenomenon of stress corrosion cracking. In this study, the susceptibility to stress corrosion cracking of biodegradable and aluminium-free magnesium alloys ZX50, WZ21 and WE43 was investigated by slow strain rate tensile testing in a simulated human body fluid. Slow strain rate tensile testing results indicated that each alloy was susceptible to stress corrosion cracking, and this was confirmed by fractographic features of transgranular and/or intergranular cracking. However, the variation in alloy susceptibility to stress corrosion cracking is explained on the basis of their electrochemical and microstructural characteristics. PMID:25063163

  14. Quantitative Analysis of Composition Change in AZ31 Magnesium Alloy Using CF-LIBS After Laser Material Processing

    NASA Astrophysics Data System (ADS)

    Zhu, Dehua; Cao, Yu; Zhong, Rong; Chen, Xiaojing

    2015-11-01

    The concentration of elements in molten metal of AZ31 magnesium alloy after long pulsed Nd:YAG laser processing was quantitatively analyzed by using calibration-free laser-induced breakdown spectroscopy (CF-LIBS). The composition change in AZ31 magnesium alloy under different laser pulse width was also investigated. The experimental results showed that CF-LIBS can obtain satisfactory quantitative or semi-quantitative results for matrix or major elements, while only qualitative analysis was possible for minor or trace elements. Moreover, it is found that the chemical composition of molten metal will change after laser processing. The concentration of magnesium in molten metal is lower than that present in the base metal. The Mg loss increases with an increase of pulse width in the laser processing. This result shows that the selective vaporization of different elements is affected by the pulse width during laser processing. supported by National Natural Science Foundation of China (Nos. 61405147, 51375348) and the Scientific Research Fund of Zhejiang Provincial Education Department, China (No. Y201430387)

  15. Influence of Tension-Compression Asymmetry on the Mechanical Behavior of AZ31B Magnesium Alloy Sheets in Bending

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.

    2016-03-01

    Magnesium alloys are promising materials for lightweight design in the automotive industry due to their high strength-to-mass ratio. This study aims to study the influence of tension-compression asymmetry on the radius of curvature and energy absorption capacity of AZ31B-O magnesium alloy sheets in bending. The mechanical properties were characterized using tension, compression, and three-point bending tests. The material exhibits significant tension-compression asymmetry in terms of strength and strain hardening rate due to extension twinning in compression. The compressive yield strength is much lower than the tensile yield strength, while the strain hardening rate is much higher in compression. Furthermore, the tension-compression asymmetry in terms of r value (Lankford value) was also observed. The r value in tension is much higher than that in compression. The bending results indicate that the AZ31B-O sheet can outperform steel and aluminum sheets in terms of specific energy absorption in bending mainly due to its low density. In addition, the AZ31B-O sheet was deformed with a larger radius of curvature than the steel and aluminum sheets, which brings a benefit to energy absorption capacity. Finally, finite element simulation for three-point bending was performed using LS-DYNA and the results confirmed that the larger radius of curvature of a magnesium specimen is mainly attributed to the high strain hardening rate in compression.

  16. Biocorrosion and osteoconductivity of PCL/nHAp composite porous film-based coating of magnesium alloy

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Amna, Touseef; Lim, Jae Kyoo

    2013-04-01

    The present study was aimed at designing a novel porous hydroxyapatite/poly(ɛ-caprolactone) (nHAp/PCL) hybrid nanocomposite matrix on a magnesium substrate with high and low porosity. The coated samples were prepared using a dip-coating technique in order to enhance the bioactivity and biocompatibility of the implant and to control the degradation rate of magnesium alloys. The mechanical and biocompatible properties of the coated and uncoated samples were investigated and an in vitro test for corrosion was conducted by electrochemical polarization and measurement of weight loss. The corrosion test results demonstrated that both the pristine PCL and nHAp/PCL composites showed good corrosion resistance in SBF. However, during the extended incubation time, the composite coatings exhibited more uniform and superior resistance to corrosion attack than pristine PCL, and were able to survive severe localized corrosion in physiological solution. Furthermore, the bioactivity of the composite film was determined by the rapid formation of uniform CaP nanoparticles on the sample surfaces during immersion in SBF. The mechanical integrity of the composite coatings displayed better performance (˜34% higher) than the uncoated samples. Finally, our results suggest that the nHAp incorporated with novel PCL composite membranes on magnesium substrates may serve as an excellent 3-D platform for cell attachment, proliferation, migration, and growth in bone tissue. This novel as-synthesized nHAp/PCL membrane on magnesium implants could be used as a potential material for orthopedic applications in the future.

  17. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes.

    PubMed

    Hakimi, O; Aghion, E; Goldman, J

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg-6%Nd-2%Y-0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd2O3 content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications. PMID:25842129

  18. Tailoring the degradation and biological response of a magnesium-strontium alloy for potential bone substitute application.

    PubMed

    Han, Junjie; Wan, Peng; Ge, Ye; Fan, Xinmin; Tan, Lili; Li, Jianjun; Yang, Ke

    2016-01-01

    Bone defects are very challenging in orthopedic practice. There are many practical and clinical shortcomings in the repair of the defect by using autografts, allografts or xenografts, which continue to motivate the search for better alternatives. The ideal bone grafts should provide mechanical support, fill osseous voids and enhance the bone healing. Biodegradable magnesium-strontium (Mg-Sr) alloys demonstrate good biocompatibility and osteoconductive properties, which are promising biomaterials for bone substitutes. The aim of this study was to evaluate and pair the degradation of Mg-Sr alloys for grafting with their clinical demands. The microstructure and performance of Mg-Sr alloys, in vitro degradation and biological properties including in vitro cytocompatibility and in vivo implantation were investigated. The results showed that the as-cast Mg-Sr alloy exhibited a rapid degradation rate compared with the as-extruded alloy due to the intergranular distribution of the second phase and micro-galvanic corrosion. However, the initial degradation could be tailored by the coating protection, which was proved to be cytocompatible and also suitable for bone repair observed by in vivo implantation. The integrated fracture calluses were formed and bridged the fracture gap without gas bubble accumulation, meanwhile the substitutes simultaneously degraded. In conclusion, the as-cast Mg-Sr alloy with coating is potential to be used for bone substitute alternative. PMID:26478374

  19. The surface reactivity of a magnesium-aluminium alloy in acidic fluoride solutions studied by electrochemical techniques and XPS

    NASA Astrophysics Data System (ADS)

    Verdier, S.; van der Laak, N.; Delalande, S.; Metson, J.; Dalard, F.

    2004-08-01

    The behaviour of the 6% Al magnesium alloy AM60 in aqueous acid fluoride solutions was studied in situ by electrochemical techniques and the surface chemistry of the resulting film was examined by monochromatized XPS. The evolution of the corrosion potential and cyclic voltammograms showed that the aggressiveness of the solutions is mainly driven by their fluoride concentration, the pH having almost no detectable influence. The more concentrated and acidic fluoride solutions led to a higher degree of fluoride coverage of the surface. The surface film is composed of magnesium hydroxide and hydroxyfluoride Mg(OH) 2- xF x which approaches MgF 2 with increasing fluoride concentration in the film. The parameters governing the film evolution and their relation to surface reactions are discussed.

  20. Electrolytic Deposition and Diffusion of Lithium onto Magnesium-9 Wt Pct Yttrium Bulk Alloy in Low-Temperature Molten Salt of Lithium Chloride and Potassium Chloride

    NASA Astrophysics Data System (ADS)

    Dong, Hanwu; Wu, Yaoming; Wang, Lidong; Wang, Limin

    2009-10-01

    The electrolytic deposition and diffusion of lithium onto bulk magnesium-9 wt pct yttrium alloy cathode in molten salt of 47 wt pct lithium chloride and 53 wt pct potassium chloride at 693 K were investigated. Results show that magnesium-yttrium-lithium ternary alloys are formed on the surface of the cathodes, and a penetration depth of 642 μm is acquired after 2 hours of electrolysis at the cathodic current density of 0.06 A·cm-2. The diffusion of lithium results in a great amount of precipitates in the lithium containing layer. These precipitates are the compound of Mg41Y5, which arrange along the grain boundaries and hinder the diffusion of lithium, and solid solution of yttrium in magnesium. The grain boundaries and the twins of the magnesium-9 wt pct yttrium substrate also have negative effects on the diffusion of lithium.

  1. Time-dependent electrochemical characterization of the corrosion of a magnesium rare-earth alloy in simulated body fluids.

    PubMed

    Rettig, Ralf; Virtanen, Sannakaisa

    2008-04-01

    The electrochemistry of the corrosion process of a magnesium rare-earth-alloy is studied in detail in simulated body fluid (m-SBF) over the first 5 days. The aim is to investigate the corrosion mechanism under in vitro conditions. For this purpose we also used electrolytes that contain only some of the components of SBF, they were compared to SBF to investigate the influence of the different ions in SBF. The influence of albumin on the corrosion process was studied with a solution containing m-SBF and albumin in physiological concentration. For this study, impedance spectroscopy series measurements were performed. Additional results were gained from polarization curves. We conclude from the study that the corrosion resistance is significantly lower in m-SBF than in simple isotonic NaCl-solution. Albumin may form a blocking layer on the surface in the first hours of exposure. The formed corrosion layers consisting of amorphous apatite have only a low protective ability. Further results show that the corrosion processes in SBFs follow a linear time-law. The results elucidate critical factors and mechanisms of the electrochemical corrosion process of magnesium rare-earth alloys in SBFs, this understanding is crucial for a successful application of Mg alloys in biomedical applications. PMID:17688266

  2. Effect of microstructure on the zinc phosphate conversion coatings on magnesium alloy AZ91

    NASA Astrophysics Data System (ADS)

    Van Phuong, Nguyen; Moon, Sungmo; Chang, Doyon; Lee, Kyu Hwan

    2013-01-01

    The effect of the microstructure, particularly of β-Mg17Al12 phase, on the formation and growth of zinc phosphate conversion coatings on magnesium alloy AZ91 (AZ91) was studied. The zinc phosphate coatings were formed on AZ91 with different microstructures produced by heat treatment. The effect of the microstructure on the zinc phosphate coatings were examined using optical microscope (OM), X-ray diffraction (XRD), coatings weight and etching weight balances, scanning electron microscopy (SEM) and salt immersion test. Results showed that as-cast AZ91 contained a high volume fraction of the β-Mg17Al12 phase and it was dissolved into α-Mg phase during heat treatment at 400 °C. The β-phase became center for hydrogen evolution during phosphating reaction (cathodic sites). The decreased volume fraction of the β-phase caused decreasing both coatings weight and etching weight of the phosphating process. However, it increased the crystal size of the coatings and improved corrosion resistance of AZ91 by immersing in 0.5 M NaCl solution. Results also showed that the structure of the zinc phosphate conversion on AZ91 consisted of two layers: an outer crystal Zn3(PO4)2·4H2O (hopeite) and an inner which was mainly composed of MgZn2(PO4)2 and Mg3(PO4)2. A mechanism for the formation of two layers of the coatings was also proposed in this study.

  3. Thermoelectric properties of Mg2Si-based compounds synthesized partially using magnesium alloy

    NASA Astrophysics Data System (ADS)

    Itoh, Takashi; Hagio, Kento

    2012-06-01

    Mg2Si compounds are promising eco-friendly thermoelectric materials because both constituent elements of Mg and Si have no toxicity and exist richly in earth crust. We have a plan to use the compounds in the applications that convert waste heat in the temperature range (600-900 K) into electric power. However, the thermoelectric performance of the compounds has not yet reached to the practical use level. In addition, the compounds don't have durability in the thermoelectric performance under atmospheric circumstances in the temperature range of 750-900 K. These issues have to be solved for the practical use. In our previous work, we obtained knowledge that Al doping in Mg2Si lower the electrical resistivity and improved the thermoelectric performance. We newly attempted to use a magnesium alloy (AZ61) that includes the main three elements of aluminum (5.8-7.2 wt%), zinc (0.4-1.5 wt%) and manganese (0.15-0.35 wt%) in order to synthesize the Mg2Si-based compounds. The Mg2Si-based compound powders were synthesized from the mixture of silicon powder, AZ61 chips and Mg powder by the liquid-solid phase reaction method. The compound powders were sintered by the pulse discharge sintering method. The influence of mixing ratio of two metals of AZ61 and pure Mg on the thermoelectric properties was investigated. Addition of AZ61 greatly decreased the electrical resistivity as well as Al-doped Mg2Si and the thermoelectric performance had improved most in the 50wt%AZ61 sample.

  4. In vitro degradation of ZM21 magnesium alloy in simulated body fluids.

    PubMed

    Witecka, Agnieszka; Bogucka, Aleksandra; Yamamoto, Akiko; Máthis, Kristián; Krajňák, Tomáš; Jaroszewicz, Jakub; Święszkowski, Wojciech

    2016-08-01

    In vitro degradation behavior of squeeze cast (CAST) and equal channel angular pressed (ECAP) ZM21 magnesium alloy (2.0wt% Zn-0.98wt% Mn) was studied using immersion tests up to 4w in three different biological environments. Hanks' Balanced Salt Solution (Hanks), Earle's Balanced Salt Solution (Earle) and Eagle minimum essential medium supplemented with 10% (v/v) fetal bovine serum (E-MEM+10% FBS) were used to investigate the effect of carbonate buffer system, organic compounds and material processing on the degradation behavior of the ZM21 alloy samples. Corrosion rate of the samples was evaluated by their Mg(2+) ion release, weight loss and volume loss. In the first 24h, the corrosion rate sequence of the CAST samples was as following: Hanks>E-MEM+10% FBS>Earle. However, in longer immersion periods, the corrosion rate sequence was Earle>E-MEM+10% FBS≥Hanks. Strong buffering effect provided by carbonate buffer system helped to maintain the pH avoiding drastic increase of the corrosion rate of ZM21 in the initial stage of immersion. Organic compounds also contributed to maintain the pH of the fluid. Moreover, they adsorbed on the sample surface and formed an additional barrier on the insoluble salt layer, which was effective to retard the corrosion of CAST samples. In case of ECAP, however, this effect was overcome by the occurrence of strong localized corrosion due to the lower pH of the medium. Corrosion of ECAP samples was much greater than that of CAST, especially in Hanks, due to higher sensitivity of ECAP to localized corrosion and the presence of Cl(-). The present work demonstrates the importance of using an appropriate solution for a reliable estimation of the degradation rate of Mg-base degradable implants in biological environments, and concludes that the most appropriate solution for this purpose is E-MEM+10% FBS, which has the closest chemical composition to human blood plasma. PMID:27157728

  5. Evaluating the improvement of corrosion residual strength by adding 1.0 wt.% yttrium into an AZ91D magnesium alloy

    SciTech Connect

    Wang Qiang; Liu Yaohui; Fang Shijie; Song Yulai; Zhang Dawei; Zhang Lina; Li Chunfang

    2010-06-15

    The influence of yttrium on the corrosion residual strength of an AZ91D magnesium alloy was investigated detailedly. Scanning electron microscope was employed to analyze the microstructure and the fractography of the studied alloys. The microstructure of AZ91D magnesium alloy is remarkably refined due to the addition of yttrium. The electrochemical potentiodynamic polarization curve of the studied alloy was performed with a CHI 660b electrochemical station in the three-electrode system. The result reveals that yttrium significantly promotes the overall corrosion resistance of AZ91D magnesium alloy by suppressing the cathodic reaction in corrosion process. However, the nucleation and propagation of corrosion pits on the surface of the 1.0 wt.% Y modified AZ91D magnesium alloy indicate that pitting corrosion still emerges after the addition of yttrium. Furthermore, stress concentration caused by corrosion pits should be responsible for the drop of corrosion residual strength although the addition of yttrium remarkably weakens the effect of stress concentration at the tip of corrosion pits in loading process.

  6. Effects of Sn Addition on the Microstructures and Mechanical Properties of Mg-6Zn-3Cu- xSn Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Tao; Shen, Jun; Sang, Jia-Xin; Li, Yang; He, Pei-Pei

    2015-08-01

    In this paper, Mg-6Zn-3Cu- xSn (ZC63- xSn) magnesium alloys with different Sn contents (0, 1, 2, 4 wt pct) were fabricated and subjected to different heat treatments. The microstructures and mechanical properties of the obtained ZC63- xSn samples were investigated by optical microscopy, X-ray diffraction, scanning electron microscopy, Vickers hardness testing, and tensile testing. It was found that the As-cast Mg-6Zn-3Cu (ZC63) magnesium alloy mainly contained α-Mg grains and Mg(Zn,Cu) particles. Sn dissolved in α-Mg grains when Sn content was below 2 wt pct while Mg2Sn phase forms in the case of Sn content was above 4 wt pct. Addition of Sn refined both α-Mg grains and Mg(Zn,Cu) particles, and increased the volume fraction of Mg(Zn,Cu) particles. Compared with the Sn-free alloy, the microhardness of Sn-containing alloys increased greatly and that of As-extrude ZC63-4Sn sample achieved the highest value. The strength of ZC63 magnesium alloy was significantly enhanced because of Sn addition, which was attributed to grain refinement strengthening, solid solution strengthening, and precipitation strengthening. Furthermore, the ultimate yield stress, yield strength, and elongation of ZC63- xSn magnesium alloys were increased owing to the deceasing grain size induced by extrusion process.

  7. Reactive sputter deposition of alumina films on magnesium alloy by double cathode glow-discharge plasma technique

    SciTech Connect

    Zhou Chenghou; Xu Jiang; Jiang Shuyun

    2010-02-15

    In order to overcome the problem of the corrosion resistance of AZ31 magnesium alloy, the nanocrystalline Al{sub 2}O{sub 3} film was deposited on AZ31 magnesium alloy by double cathode glow-discharge plasma technique. The microstructure, chemical composition and elemental chemical state of the sputter-deposited nanocrystalline Al{sub 2}O{sub 3} film were analyzed by means of scanning electron microscopy equipped with an energy dispersive spectroscope, X-ray diffraction), transmission electron microscope and X-ray photoelectron spectroscopy. The results indicated that the sputter-deposited nanocrystalline Al{sub 2}O{sub 3} film consisted of single {theta}-Al{sub 2}O{sub 3} phase with average grain size about 60 nm. The hardness and the elastic modulus of the as-deposited nanocrystalline Al{sub 2}O{sub 3} film were about 17.21 GPa and 217 GPa measured by nanoindentation instrument, respectively. The corrosion behavior of the sputter-deposited nanocrystalline Al{sub 2}O{sub 3} film in 3.5%NaCl solution was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy. The amount of porosity for the sputter-deposited nanocrystalline Al{sub 2}O{sub 3} film calculated by two electrochemical methods was equal to 0.0086% and 0.168%, respectively. The sputter-deposited nanocrystalline Al{sub 2}O{sub 3} film exhibited excellent corrosion resistance, which was attributed to its dense enough structure to prevent magnesium alloy from corrosion in aggressive solutions.

  8. Cryogenic machining and burnishing of AZ31B magnesium alloy for enhanced surface integrity and functional performance

    NASA Astrophysics Data System (ADS)

    Pu, Zhengwen

    Surface integrity of manufactured components has a critical impact on their functional performance. Magnesium alloys are lightweight materials used in the transportation industry and are also emerging as a potential material for biodegradable medical implants. However, the unsatisfactory corrosion performance of Mg alloys limits their application to a great extent. Surface integrity factors, such as grain size, crystallographic orientation and residual stress, have been proved to remarkably influence the functional performance of magnesium alloys, including corrosion resistance, wear resistance and fatigue life. In this dissertation, the influence of machining conditions, including dry and cryogenic cooling (liquid nitrogen was sprayed to the machined surface during machining), cutting edge radius, cutting speed and feed rate, on the surface integrity of AZ31B Mg alloy was investigated. Cryogenic machining led to the formation of a "featureless layer" on the machined surface where significant grain refinement from 12 microm to 31 nm occurred due to dynamic recrystallization (DRX), as well as increased intensity of basal plane on the surface and more compressive residual stresses. Dry and cryogenic burnishing experiments of the same material were conducted using a fixed roller setup. The thickness of the processed-influenced layer, where remarkable microstructural changes occurred, was dramatically increased from the maximum value of 20 microm during machining to 3.4 mm during burnishing. The burnishing process also produced a stronger basal texture on the surface than the machining process. Preliminary corrosion tests were conducted to evaluate the corrosion performance of selected machined and burnished AZ31B Mg samples in 5% NaCl solution and simulated body fluid (SBF ). Cryogenic cooling and large edge radius tools were found to significantly improve the corrosion performance of machined samples in both solutions. The largest improvement in the material

  9. Effect of reverse bending on texture, structure, and mechanical properties of sheets of magnesium alloys with zinc and zirconium

    NASA Astrophysics Data System (ADS)

    Shkatulyak, N. M.; Usov, V. V.; Volchok, N. A.; Bryukhanov, A. A.; San'kova, S. V.; Rodman, M.; Shaper, M.; Klose, C.

    2014-06-01

    Effect of low-cycle room-temperature reverse bending on the crystallographic texture, metallo-graphic structure, and mechanical properties of sheets of ZE10 magnesium alloy after hot rolling and annealing has been studied. The initial texture is characterized by a wide scatter of basal poles in the transverse direction. In the process of reverse bending, the changes in the initial texture and structure (which is represented by equiaxed grains containing twins) lead to regular changes in the anisotropy of mechanical properties.

  10. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-06-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  11. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-04-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  12. Effect of geometrical stress concentrators on the band formation and the serrated deformation in aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Zheltov, M. A.; Denisov, A. A.; Gasanov, M. F.; Kochegarov, S. S.

    2016-05-01

    The effect of holes on the band formation and the serrated deformation in planar specimens of aluminum-magnesium alloys AlMg5 and AlMg6 is studied by high-speed video filming of moving deformation bands. It is found that the concentration of an elastic field near a hole causes early nucleation of macrolocalized deformation bands and decreases the critical deformation of the first stress drop. Differences between the spatial-temporal patterns of deformation bands near holes under various deformation conditions are revealed.

  13. Effects of Yttrium Addition on Microstructure and Mechanical Properties of AZ80-2Sn Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Xue, Hansong; Yang, Gang; Li, Di; Xing, Zhihui; Pan, Fusheng

    2015-12-01

    The effects of Y on microstructure and mechanical properties of as-cast AZ80-2Sn magnesium alloys were investigated by optical microscopy, scanning electron microscopy and X-ray diffraction. Y addition not only changes the as-cast microstructure but also influences the mechanical properties of AZ80-2Sn alloy. Unmodified AZ80-2Sn alloys under casting state show that Mg17Al12 eutectic phase is semicontinuous and reticulated shape and distributes mainly at grain boundaries. Moreover, there are numerous Mg2Sn precipitate particles dispersing in Mg17Al12 eutectic phases. Y addition to as-cast AZ80-2Sn alloys has an important influence on the precipitation phase. But there has no obvious effect on grain refinement with Y addition. The results show that the AZ80-2Sn alloys with variable Y contents all contain Al2Y phase. By adding Y, the amount of Mg17Al12 is decreased and the dimension of that is reduced. Mg17Al12 eutectic phase turns to discontinuous, and the more disperse phases occur with the increase of Y content. The tensile tests indicate that a minor addition of Y can contribute to the formation of the dispersed small polygonal Al2Y particles and the improvement in the room-temperature strength. However, excessive Y addition leads to the coarsening of Al2Y phases, and thus results in the decline of strength and ductility.

  14. On the Possibility of using Alluminium-Magnesium Alloys with Improved Mechanical Characteristics for Body Elements of Zenit-2S Launch Vehicle Propellant Tanks

    NASA Astrophysics Data System (ADS)

    Sitalo, V.; Lytvyshko, T.

    2002-01-01

    Yuzhnoye SDO developed several generations of launch vehicles and spacecraft that are characterized by weight perfection, optimal cost, accuracy of output geometrical characteristics, stable strength characteristics, high tightness. The main structural material of launch vehicles are thermally welded non-strengthened aluminium- magnesium alloys. The aluminium-magnesium alloys in the annealed state have insufficiently high strength characteristics. Considerable increase of yield strength of sheets and plates can be reached by cold working but in this case, plasticity reduces. An effective way to improve strength of aluminium-magnesium alloys is their alloying with scandium. The alloying with scandium leads to modification of the structure of ingots (size reduction of cast grain) and formation of supersaturated solid solutions of scandium and aluminium during crystallization. During subsequent heatings (annealing of the ingots, heating for deformation) the solid solution disintegrates with the formation of disperse particles of Al3Sc type, that cause great strengthening of the alloy. High degree of dispersion and density of distribution in the matrix of secondary Al3Sc particles contribute to the considerable increase of the temperature of recrystallization of deformed intermediate products and to the formation of stable non-recrystallized structure. The alloying of alluminium-magnesium alloys with scandium increases their strength and operational characteristics, preserves their technological and corrosion properties, improves weldability. The alloys can be used within the temperature limits ­196-/+150 0C. The experimental structures of propellant tanks made of alluminium-magnesium alloys with scandium have been manufactured and tested. It was ascertained that the propellant tanks have higher margin of safety during loading with internal pressure and higher stability factor of the shrouds during loading with axial compression force which is caused by higher value

  15. A first-principles study of elastic and diffusion properties of magnesium based alloys

    NASA Astrophysics Data System (ADS)

    Ganeshan, Swetha

    2011-12-01

    In this thesis, the influence of alloying elements on the elastic and diffusion properties of Magnesium (Mg) has been studied based on first-principles density functional theory. The stress-strain method has been used to predict the elastic constants of the Mg based alloys studied herein. This method involves calculating the resultant change in stress due to application of strain. The validity of this method has been successfully tested for both 0K as well as at finite temperatures. The elastic constants predicted in this work have been correlated to ductility, fracture toughness, stiffness, elastic anisotropy and bond directionality, thus providing a better understanding of the influence of alloying elements on the mechanical and physical properties of Mg. Elastic constants, as a function of temperature have been predicted using first-principles quasi-static approximation. In this approach elastic stiffness coefficients calculated with respect to volume (cij( V)) have been correlated to the equilibrium volume as a function of temperature V(T) from phonon calculations to obtain temperature dependence of elastic stiffness coefficients cij(T). To compare our calculated temperature dependent elastic constants with that of experiments an isentropic correction term has been introduced. It is seen that the influence of this isentropic correction term on the elastic constants becomes significant at high temperatures. The quasi-static approximation has been primarily applied to calculate temperature dependent elastic constants of Mg2Ge, Mg2Si, Mg 2Sn and Mg2Pb. In the case of dilute Mg alloys, a 36 atom supercell with 35 atoms of Mg and one atom of the alloying impurity has been used for calculating the corresponding elastic constants. It is seen that there is a direct correspondence between the trends in the elastic constants and the lattice parameters of all the Mg based alloys studied herein. Elements that cause a decrease (increase) in the lattice constants result in

  16. Magnesium industry overview

    SciTech Connect

    Clow, B.B.

    1996-10-01

    Magnesium products provide an excellent strength-to-weight ratio, good fatigue strength, high impact strength, good corrosion resistance, high-speed machinability, and good thermal and electrical conductivities. As a result, applications are expanding in almost every industry. Dozens of automotive components are now made of magnesium, including steering wheels, valve covers, and seat frames. Magnesium alloys are also used in computer housings, in-line roller skates, golf clubs, tennis racquets, and baseball bats. Good strength and stiffness at both room and elevated temperatures make magnesium alloys especially valuable for aerospace applications. This article presents an overview of magnesium technology, world production, increasing demand, and recycling.

  17. Mechanical Properties, Microstructure and Crystallographic Texture of Magnesium AZ91-D Alloy Welded by Friction Stir Welding (FSW)

    NASA Astrophysics Data System (ADS)

    Kouadri-Henni, A.; Barrallier, L.

    2014-10-01

    The objective of the study was to characterize the properties of a magnesium alloy welded by friction stir welding. The results led to a better understanding of the relationship between this process and the microstructure and anisotropic properties of alloy materials. Welding principally leads to a large reduction in grain size in welded zones due to the phenomenon of dynamic recrystallization. The most remarkable observation was that crystallographic textures appeared from a base metal without texture in two zones: the thermo-mechanically affected and stir-welded zones. The latter zone has the peculiarity of possessing a marked texture with two components on the basal plane and the pyramidal plane. These characteristics disappeared in the thermo-mechanically affected zone (TMAZ), which had only one component following the basal plane. These modifications have been explained by the nature of the plastic deformation in these zones, which occurs at a moderate temperature in the TMAZ and high temperature in the SWZ.

  18. Phase Transformation Behavior of Porous TiNi Alloys Produced by Powder Metallurgy Using Magnesium as a Space Holder

    NASA Astrophysics Data System (ADS)

    Aydoğmuş, Tarik; Bor, Elif Tarhan; Bor, Şakir

    2011-09-01

    Porous TiNi alloys with porosities in the range of 51 to 73 pct were prepared successfully applying a new powder metallurgy fabrication route in which magnesium was used as a space holder, resulting in either single austenite phase or a mixture of austenite and martensite phases dictated by the composition of the starting powders, but entirely free from secondary brittle intermetallics, oxides, nitrides, and carbonitrides. Since transformation temperatures are very sensitive to composition, deformation, and oxidation, for the first time, transformation temperatures of porous TiNi alloys were investigated using chemically homogeneous specimens in as-sintered and aged conditions eliminating secondary phase, contamination, and deformation effects. It was found that the porosity content of the foams has no influence on the phase transformation temperatures both in as-sintered and aged conditions, while deformation, oxidation, and aging treatment are severely influential.

  19. Effects of Variations in Salt-Spray Conditions on the Corrosion Mechanisms of an AE44 Magnesium Alloy

    DOE PAGESBeta

    Martin, Holly J.; Horstemeyer, M. F.; Wang, Paul T.

    2010-01-01

    The understanding of how corrosion affects magnesium alloys is of utmost importance as the automotive and aerospace industries have become interested in the use of these lightweight alloys. However, the standardized salt-spray test does not produce adequate corrosion results when compared with field data, due to the lack of multiple exposure environments. This research explored four test combinations through three sets of cycles to determine how the corrosion mechanisms of pitting, intergranular corrosion, and general corrosion were affected by the environment. Of the four test combinations, Humidity-Drying was the least corrosive, while the most corrosive test condition was Salt Spray-Humidity-Drying.more » The differences in corrosivity of the test conditions are due to the various reactions needed to cause corrosion, including the presence of chloride ions to cause pit nucleation, the presence of humidity to cause galvanic corrosion, and the drying phase which trapped chloride ions beneath the corrosion by-products.« less

  20. XPS study of the surface chemistry on AZ31 and AZ91 magnesium alloys in dilute NaCl solution

    NASA Astrophysics Data System (ADS)

    Wang, Lei; Shinohara, Tadashi; Zhang, Bo-Ping

    2010-08-01

    The surface chemistry on AZ31 and AZ91 magnesium alloys was characterized by X-ray photoelectron spectroscopy (XPS) in the corrosion and the passivation zones. In the corrosion zone, the presence of Mg(OH) 2 and MgCO 3 species was found in the outer surface, whereas, in the inner layer, the co-existence of Mg(OH) 2, MgO and MgCO 3 species was observed for both alloys. The presence of Al 3+ in the surface electrolyte to form Al 2O 3/Al(OH) 3 and the formation of carbonate product provide a better passivation on the surfaces and retard the chloride-induced corrosion on the materials in the passivation zone.

  1. Mussel-inspired functionalization of PEO/PCL composite coating on a biodegradable AZ31 magnesium alloy.

    PubMed

    Tian, Peng; Xu, Demin; Liu, Xuanyong

    2016-05-01

    The rapid degradation of magnesium-based implants in physiological environments in vivo not only will quickly deteriorate their mechanical strengths but will also lead to a severe change of the micro-environment around the implants, which may cause the final failure of magnesium-based implants. In this work, a polycaprolactone (PCL) layer was prepared to seal the plasma electrolytic oxidization coating (PEO) to form a PEO/PCL composite coating on a biodegradable AZ31 magnesium alloy, followed by further surface functionalization with polydopamine. The in vitro degradation behaviors of the bare AZ31 alloy and coated samples were evaluated in a simulated body fluid (SBF) using the potentiodynamic polarization curve test and the static immersion test. The bioactivity of the samples was investigated using the SBF soaking test. The cytocompatibility of all samples was evaluated using the cytotoxicity test and analysis of the adhesion and proliferation of osteoblast cells (MC3T3-E1) directly cultivated on the sample surface. The results showed that the PCL layer successfully sealed the pores of the PEO coating, and then the polydopamine layer formed on its surface. The in vitro degradation tests showed that the PEO/PCL composite coating improved the corrosion resistance of the AZ31 alloy in SBF with a more positive corrosion potential and a lower corrosion current density. Due to the protection of the PEO/PCL composite coating, the surrounding environment showed nearly no influence on the degradation of the coated sample, which led to no obvious local alkalization and hydrogen evolution. Moreover, compared with the AZ31 alloy and PEO coating, the PEO/PCL composite coating was more suitable for cell adhesion and proliferation. After further surface functionalization by polydopamine, the corrosion resistance of the composite coating was maintained, while its bioactivity was significantly enhanced with a large amount of hydroxyapatite (HA) formed on its surface after

  2. Dynamic behavior and constitutive modeling of magnesium alloys AZ91D and AZ31B under high strain rate compressive loading

    NASA Astrophysics Data System (ADS)

    Xiao, Jing; Ahmad, Iram Raza; Shu, D. W.

    2014-03-01

    The dynamic stress-strain characteristics of magnesium alloys have not been sufficiently studied experimentally. Thus, the present work investigated compressive dynamic stress-strain characteristics of two representative magnesium alloys: AZ91D and AZ31B at high strain rates and elevated temperatures. In order to use the stress-strain characteristics in numerical simulations to predict the impact response of components, the stress-strain characteristics must be modeled. The most common approach is to use accepted constitutive laws. The results from the experimental study of the response of magnesium alloys AZ91D and AZ31B under dynamic compressive loading, at different strain rates and elevated temperatures are presented here. Johnson-Cook model was used to best fit the experimental data. The material parameters required by the model were obtained and the resultant stress-strain curves of the two alloys for each testing condition were plotted. It is found that the dynamic stress-strain relationship of both magnesium alloys are strain rate and temperature dependent and can be described reasonably well at high strain rates and room temperature by Johnson-Cook model except at very low strains. This might be due to the fact that the strain rate is not strictly constant in the early stage of deformation.

  3. Effect of current density on the microstructure and corrosion resistance of microarc oxidized ZK60 magnesium alloy.

    PubMed

    You, Qiongya; Yu, Huijun; Wang, Hui; Pan, Yaokun; Chen, Chuanzhong

    2014-09-01

    The application of magnesium alloys as biomaterials is limited by their poor corrosion behavior. Microarc oxidation (MAO) treatment was used to prepare ceramic coatings on ZK60 magnesium alloys in order to overcome the poor corrosion resistance. The process was conducted at different current densities (3.5 and 9.0 A/dm(2)), and the effect of current density on the process was studied. The microstructure, elemental distribution, and phase composition of the MAO coatings were characterized by scanning electron microscopy, energy-dispersive x-ray spectrometry, and x-ray diffraction, respectively. The increment of current density contributes to the increase of thickness. A new phase Mg2SiO4 was detected as the current density increased to 9.0 A/dm(2). A homogeneous distribution of micropores could be observed in the coating produced at 3.5 A/dm(2), while the surface morphology of the coating formed at 9.0 A/dm(2) was more rough and apparent microcracks could be observed. The coating obtained at 3.5 A/dm(2) possessed a better anticorrosion behavior. PMID:25280850

  4. The surface modified composite layer formation with boron carbide particles on magnesium alloy surfaces through pulse gas tungsten arc treatment

    NASA Astrophysics Data System (ADS)

    Ding, W. B.; Jiang, H. Y.; Zeng, X. Q.; Li, D. H.; Yao, S. S.

    2007-02-01

    A novel fabrication process of surface modified composite layer by pulse current gas tungsten arc (GTA) surface modification process was used to deposit B 4C particles on the surface of magnesium alloy AZ31. This method is an effective technique in producing a high performance surface modified composite layer. During the pulse current GTA surface modification process, considerable convection can exist in the molten pool due to various driving forces and the pulse current could cause violent stirring in the molten pool, and the large temperature gradient across the boundary between the GTA modified surface and matrix metal resulted in rapid resolidification with high cooling rates in the molten pool, so that the process result notable grain refinement in the GTA surface modified composite layer. The hardness and wear resistance of the GTA surface modified composite layer are superior to that of as-received magnesium alloy AZ31. The hardness values and wear resistance of GTA surface modified composite layer depend on the GTA process parameters and the B 4C particles powder concentration and distribution. The optimum processing parameters for the formation of a homogeneous crack/defect-free and grain refinement microstructure were established.

  5. Mesoscale Modeling and Validation of Texture Evolution during Asymmetric Rooling and Static Recrystallization of Magnesium Alloy AZ31B

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Stoica, Grigoreta M; Muralidharan, Govindarajan; Stoica, Alexandru Dan; Wang, Xun-Li; Specht, Eliot D; Kenik, Edward A; Muth, Thomas R

    2012-01-01

    The focus of the present research is to develop an integrated deformation and recrystallization model for magnesium alloys at the microstructural length scale. It is known that in magnesium alloys nucleation of recrystallized grains occurs at various microstructural inhomogeneities such as twins and localized deformation bands. However, there is a need to develop models that can predict the evolution of the grain structure and texture developed during recrystallization and grain growth, especially when the deformation process follows a complicated deformation path such as in asymmetric rolling. The deformation model is based on a crystal plasticity approach implemented at the length scale of the microstructure that includes deformation mechanisms based on dislocation slip and twinning. The recrystallization simulation is based on a Monte Carlo technique that operates on the output of the deformation simulations. The nucleation criterion during recrystallization is based on the local stored energy and the Monte Carlo technique is used to simulate the growth of the nuclei due to local stored energy differences and curvature. The model predictions are compared with experimental data obtained through electron backscatter analysis and neutron diffraction.

  6. Effect of cw-CO2 laser surface treatment on structure and properties of AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Iwaszko, Józef; Strzelecka, Monika

    2016-06-01

    In the study, samples of AZ91 magnesium alloy were subjected to a surface remelting treatment by means of a continuous wave (cw) CO2 laser. The scope of the investigation included both macro- and microstructural examination, hardness measurements, and wear resistance tests. The investigation has shown that remelting treatment leads to a strong refinement of structure in the surface layer and a more even distribution of phases. Fine α-phase dendrites have been observed to dominate in the remelting zone. The dendritic arm spacing in the laser treated surface was in the range of 1-2.5 μm. The structural changes triggered by remelting have contributed to an increase in the hardness and the wear resistance of AZ91 alloy. The microhardness of the remelted zone has increased to 71-93 HV0.05 for single-strip remelting and to 84-107 HV0.05 for multi-strip remelting in comparison with about ~60 HV0.05 for untreated alloy. The friction coefficient has decreased from 0.375 for material w/o treatment to 0.311 for remelted material. SEM investigations of samples after tribological tests have revealed the presence of parallel grooves proving the occurrence of microploughing and micro cutting of the material during the tribological testing. The results of the conducted investigation have indicated a beneficial influence of the cw-CO2 laser remelting treatment on the structure and properties of AZ91 alloy.

  7. Thermodynamic investigation of the effect of alkali metal impuries on the processing of aluminum and magnesium alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Shengjun

    2006-12-01

    Aluminum and magnesium alloys are widely used in the automobile and aerospace industries as structural materials due to their light weight, high specific strength and good formability. However, they suffer from the poor hot rolling characteristics due to undesired impurities like calcium, potassium, lithium and sodium. They increase the hydrogen solubility in the melt and promote the formation of porosity in aluminum castings. During fabrication of aluminum alloys, they cause the hot-shortness and embrittlement due to cracking. They also led to "blue haze" corrosion which promotes the discoloration of aluminum under humid condition. The removal of these elements increases overall melt loss of aluminum alloys when aluminum products are remelted and recast. Na is one of the common impurities in the Al and Mg alloys. In industry, primary Al is produced by the Hall-Heroult process, through the electrolysis of the mixture of molten alumina and cryolite (Al2O3+Na 3AlF6), the latter being added to lower the melting point. Therefore, Al inevitably contains some Na (>0.002%) without further treatment. The Na content in Al is influenced by the thermodynamics and kinetics of the electrolysis. Similarly, in the electrolytic production and subsequent processing of Mg, Mg is commonly in contact with molten salt mixtures of NaCl and MgCl 2. Consequently, 2--20 wt. ppm Na is often found in Mg alloys. Besides originating from the industrial production process, Na can be introduced in laboratory experiments from alumina crucibles by the reaction between the molten Al-Mg alloys and the Na2O impurity in the alumina crucible. The trace element K plays a similar role in Al alloys although it is seldom discussed. No systematic theoretic research has been carried out to investigate the behavior of these impurities during the processing of aluminum alloys. The thermodynamic description of the Al-Ca-K-Li-Mg-Na system is needed to understand the effects of Ca, K, Li and Na on phase stability

  8. In vivo assessment of the host reactions to the biodegradation of the two novel magnesium alloys ZEK100 and AX30 in an animal model

    PubMed Central

    2012-01-01

    Background Most studies on biodegradable magnesium implants published recently use magnesium-calcium-alloys or magnesium-aluminum-rare earth-alloys. However, since rare earths are a mixture of elements and their toxicity is unclear, a reduced content of rare earths is favorable. The present study assesses the in vivo biocompatibility of two new magnesium alloys which have a reduced content (ZEK100) or contain no rare earths at all (AX30). Methods 24 rabbits were randomized into 4 groups (AX30 or ZEK100, 3 or 6 months, respectively) and cylindrical pins were inserted in their tibiae. To assess the biodegradation μCT scans and histological examinations were performed. Results The μCT scans showed that until month three ZEK100 degrades faster than AX30, but this difference is leveled out after 6 months. Histology revealed that both materials induce adverse host reactions and high numbers of osteoclasts in the recipient bone. The mineral apposition rates of both materials groups were high. Conclusions Both alloys display favorable degradation characteristics, but they induce adverse host reactions, namely an osteoclast-driven resorption of bone and a subsequent periosteal formation of new bone. Therefore, the biocompatibility of ZEK100 and AX30 is questionable and further studies, which should focus on the interactions on cellular level, are needed. PMID:22429539

  9. Microstructure and corrosion behavior of die-cast AM60B magnesium alloys in a complex salt solution. A slow positron beam study

    SciTech Connect

    Liu, Y. F.; Yang, W.; Qin, Q. L.; Wen, W.; Zhai, T.; Yu, B.; Liu, D. Y.; Luo, A.; Song, GuangLing

    2013-12-15

    The microstructure and corrosion behavior of high pressure die-cast (HPDC) and super vacuum die-cast (SVDC) AM60B magnesium alloys were investigated in a complex salt solution using slow positron beam technique and potentiodynamic polarization tests. The experiments revealed that a CaCO3 film was formed on the surface of the alloys and that the rate of CaCO3 formation for the SVDC alloy with immersion time was slower than that of the HPDC alloy. The larger volume fraction of b-phase in the skin layer of the SVDC alloy than that of the HPDC alloy was responsible for the better corrosion resistance.

  10. In Vitro Analysis of Electrophoretic Deposited Fluoridated Hydroxyapatite Coating on Micro-arc Oxidized AZ91 Magnesium Alloy for Biomaterials Applications

    NASA Astrophysics Data System (ADS)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Vashaee, Daryoosh; Tayebi, Lobat

    2015-03-01

    Magnesium (Mg) alloys have been recently introduced as a biodegradable implant for orthopedic applications. However, their fast corrosion, low bioactivity, and mechanical integrity have limited their clinical applications. The main aim of this research was to improve such properties of the AZ91 Mg alloy through surface modifications. For this purpose, nanostructured fluoridated hydroxyapatite (FHA) was coated on AZ91 Mg alloy by micro-arc oxidation and electrophoretic deposition method. The coated alloy was characterized through scanning electron microscopy, transmission electron microscopy, X-ray diffraction, in vitro corrosion tests, mechanical tests, and cytocompatibility evaluation. The results confirmed the improvement of the corrosion resistance, in vitro bioactivity, mechanical integrity, and the cytocompatibility of the coated Mg alloy. Therefore, the nanostructured FHA coating can offer a promising way to improve the properties of the Mg alloy for orthopedic applications.

  11. Formation of a Spinel Coating on AZ31 Magnesium Alloy by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Sieber, Maximilian; Simchen, Frank; Scharf, Ingolf; Lampke, Thomas

    2016-03-01

    Plasma electrolytic oxidation (PEO) is a common means for the surface modification of light metals. However, PEO of magnesium substrates in dilute electrolytes generally leads to the formation of coatings consisting of unfavorable MgO magnesium oxide. By incorporation of electrolyte components, the phase constitution of the oxide coatings can be modified. Coatings consisting exclusively of MgAl2O4 magnesium-aluminum spinel are produced by PEO in an electrolyte containing hydroxide, aluminate, and phosphate anions. The hardness of the coatings is 3.5 GPa on Martens scale on average. Compared to the bare substrate, the coatings reduce the corrosion current density in dilute sodium chloride solution by approx. one order of magnitude and slightly shift the corrosion potential toward more noble values.

  12. Rapid formation of a superhydrophobic surface on a magnesium alloy coated with a cerium oxide film by a simple immersion process at room temperature and its chemical stability.

    PubMed

    Ishizaki, Takahiro; Saito, Naobumi

    2010-06-15

    We have developed a facile, simple, time-saving method of creating a superhydrophobic surface on a magnesium alloy by a simple immersion process at room temperature. First, a crystalline CeO(2) film was vertically formed on the magnesium alloy by immersion in a cerium nitrate aqueous solution for 20 min. The density of the crystals vertically with respect to the magnesium alloy increased with increasing immersion time. Next, the film were covered with fluoroalkylsilane (FAS: CF(3)(CF(2))(7)CH(2)CH(2)Si(OCH(3))(3)) molecules within 30 min by immersion in a toluene solution containing FAS and tetrakis(trimethylsiloxy)titanium (TTST: (CH(3))(3)SiO)(4)Ti). TTST was used as a catalyst to promote the hydrolysis and/or polymerization of FAS molecules. The FAS-coated CeO(2) film had a static contact angle of more than 150 degrees, that is, a superhydrophobic property. The shortest processing time for the fabrication of the superhydrophobic surface was 40 min. The contact angle hysteresis decreased with an increase in the immersion time in the cerium nitrate aqueous solution. The chemical stability of the superhydrophobic surface on magnesium alloy AZ31 was investigated. The average static water contact angles of the superhydrophobic surfaces after immersion in the solutions at pH 4, 7, and 10 for 24 h were found to be 139.7 +/- 2, 140.0 +/- 2, and 145.7 +/- 2 degrees, respectively. In addition, the chemical stability of the superhydrophobic surface in the solutions at pH ranging from 1 to 14 was also examined. The superhydrophobic surfaces had static contact angles of more than 142 degrees in the solutions at pH ranging from 1 to 14, showing that our superhydrophobic surface had a high chemical stability. Moreover, the corrosion resistance of the superhydrophobic surface on the magnesium alloy was investigated using electrochemical measurements. PMID:20377219

  13. A study of aluminum-lithium alloys: Strength profile in 2090 aluminum-lithium-copper-magnesium-zirconium alloy

    SciTech Connect

    Soepriyanto, S.

    1991-01-01

    Aluminum-containing lithium alloys are undergoing intensive development as replacements for conventional aluminum alloys 2024 and 7075 in aircraft structural applications. Lithium is a very reactive metal so that an elevated temperature heat treatments can cause lithium diffusion to the surface and reaction with the atmosphere. Solid state diffusion of lithium within the 2090 alloy and subsequent surface oxidation during solution heat treatment were investigated. Thermodynamic and kinetic analyses were used to evaluate the alloy's thermal oxidation behavior. A mathematical model based on simultaneous diffusion and surface oxidation of lithium was developed to predict lithium concentration profiles across the specimen. Agreement was obtained between the predicted lithium concentration profiles and their corresponding experimental results. Microhardness and yield strength profiles were found also to follow the corresponding lithium concentration profiles. Various heat treatment procedures were studied on this 2090 alloy to give a greater understanding of precipitate strengthening.

  14. Evaluating the Superplastic Flow of a Magnesium AZ31 Alloy Processed by Equal-Channel Angular Pressing

    NASA Astrophysics Data System (ADS)

    Figueiredo, Roberto B.; Langdon, Terence G.

    2014-07-01

    Experiments show that the magnesium AZ31 (Mg-3 pct Al-1 pct Zn) alloy exhibits excellent superplastic properties at 623 K (350 °C) after processing by equal-channel angular pressing using a die with a channel angle of 135 deg and a range of decreasing processing temperatures from 473 K to 413 K (200 °C to 140 °C). A maximum elongation to failure of ~1200 pct was achieved in this alloy at a tensile strain rate of 1.0 × 10-4 s-1. Microstructural inspection showed evidence for cavity formation and grain growth during tensile testing with the grain growth leading to significant strain hardening. An examination of the experimental data shows that grain boundary sliding is dominant during superplastic flow. Furthermore, a comprehensive review of the present results and extensive published data for the AZ31 alloy shows the exponent of the inverse grain size is given by p ≈ 2 which is consistent with grain boundary sliding as the rate-controlling flow mechanism.

  15. A high-specific-strength and corrosion-resistant magnesium alloy

    NASA Astrophysics Data System (ADS)

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E.; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm-3) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy.

  16. A high-specific-strength and corrosion-resistant magnesium alloy.

    PubMed

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm(-3)) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy. PMID:26480229

  17. Study on the corrosion residual strength of the 1.0 wt.% Ce modified AZ91 magnesium alloy

    SciTech Connect

    Li Chunfang; Liu Yaohui; Wang Qiang; Zhang Lina; Zhang Dawei

    2010-01-15

    The effect of corrosion on the tensile behaviour of the 1.0 wt.% Ce modified AZ91 magnesium alloy was investigated by the immersion of the test bar in 3.5 wt.% NaCl aqueous solution for 0, 12, 40, 108, 204, 372 and 468 h with the subsequent tensile tests in this paper. The fractography was analyzed by scanning electron microscopy. The results show that pitting corrosion should be responsible for the drop of the corrosion residual strength within the testing time. The depth of the corrosion pits was statistically and quantitatively obtained by an optical microscopy and the maximal value was recorded as the extreme depth of the corrosion pit. Furthermore, the corrosion residual strength is linearly dependent on the extreme depth of the corrosion pit, which can be attributed to the loss of cross-sectional area and the emergence of stress concentration caused by the initiation and development of corrosion pits.

  18. Study on the microstructural evolution of AZ31 magnesium alloy in a vertical twin-roll casting process

    NASA Astrophysics Data System (ADS)

    Chen, Ming; Hu, Xiao-Dong; Han, Bing; Deng, Xiao-Hu; Ju, Dong-Ying

    2016-02-01

    Finite element method was employed to calculate the macroflow velocity and temperature distribution of the pool domain's biting zone in twin-roll casting. Macroanalysis results were inducted as boundary conditions into microanalysis. Phase field method (PFM) was adopted to investigate the microstructure evolution. Based on the Kim-Kim-Suzuki model, the effect of metal flow velocity was coupled on the solute gradient item, and the real physical parameters of AZ31 were inducted into the numerical calculation. We used the marker and cell method in the discrete element solution of microstructural pattern prediction of AZ31 magnesium alloys. The different flow velocity values that predicted the columnar dendrite evolution were discussed in detail. Numerical simulation results were also compared with the experiment analysis. The microstructure obtained by PFM agrees with the actual pattern observed via optical microscopy.

  19. The Impact of Melt-Conditioned Twin-Roll Casting on the Downstream Processing of an AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bayandorian, I.; Huang, Y.; Fan, Z.; Pawar, S.; Zhou, X.; Thompson, G. E.

    2012-03-01

    Melt conditioning by intensive shear was used prior to twin-roll casting of AZ31 magnesium alloy strip to promote heterogeneous nucleation and to provide a refined and uniform microstructure without severe macrosegregation. The cast strip was then processed by homogenization, hot rolling, and annealing, and its downstream processing was compared with a similar cast strip produced without melt conditioning. Melt conditioning produced strip with accelerated kinetics of recrystallization during homogenization and improved performance in hot rolling and improved tensile properties. An average tensile elongation of ~28 pct was achieved, which is substantially higher than the ~9 pct obtained for the strip produced without melt conditioning which is consistent with reported values (~6 pct to 16 pct). The as-cast, homogenized, and hot-rolled microstructures of the strip were characterized. The kinetics of homogenization and hot-rolling process have been discussed in detail.

  20. Influence of sodium borate concentration on properties of anodic coatings obtained by micro arc oxidation on magnesium alloys

    NASA Astrophysics Data System (ADS)

    Zhang, R. F.; Zhang, S. F.; Shen, Y. L.; Zhang, L. H.; Liu, T. Z.; Zhang, Y. Q.; Guo, S. B.

    2012-06-01

    The influence of sodium borate concentration on the formation and properties of anodic coatings obtained by micro arc oxidation (MAO) on magnesium alloys was systematically studied in an alkaline solution with addition of 0-40 g/L sodium borate. It is shown that sodium borate can decrease the solution conductivity, take part in the coating formation and increase the coating thickness. With the increase of sodium borate concentration, the boron content in the coatings increases in the range of 10-20 g/L but decreases within the range of 20-40 g/L. Sodium borate cannot further improve the corrosion resistance attributed to the development of porous or rough anodic coatings.

  1. Investigation of corrosion behavior of biodegradable magnesium alloys using an online-micro-flow capillary flow injection inductively coupled plasma mass spectrometry setup with electrochemical control

    NASA Astrophysics Data System (ADS)

    Ulrich, A.; Ott, N.; Tournier-Fillon, A.; Homazava, N.; Schmutz, P.

    2011-07-01

    The development of biodegradable metallic materials designed for implants or medical stents is new and is one of the most interesting new fields in material science. Besides biocompatibility, a detailed understanding of corrosion mechanisms and dissolution processes is required to develop materials with tailored degradation behavior. The materials need to be sufficiently stable as long as they have to fulfill their medical task. However, subsequently they should dissolve completely in a controlled manner in terms of maximum body burden. This study focuses on the elemental and time resolved dissolution processes of a magnesium rare earth elements alloy which has been compared to pure magnesium with different impurity level. The here described investigations were performed using a novel analytical setup based on a micro-flow capillary online-coupled via a flow injection system to a plasma mass spectrometer. Differences in element-specific and time-dependent dissolution were monitored for various magnesium alloys in contact with sodium chloride or mixtures of sodium and calcium chloride as corrosive media. The dissolution behavior strongly depends on bulk matrix elements, secondary alloying elements and impurities, which are usually present even in pure magnesium.

  2. Influence of Applied Voltage and Film-Formation Time on Microstructure and Corrosion Resistance of Coatings Formed on Mg-Zn-Zr-Ca Bio-magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yandong, Yu; Shuzhen, Kuang; Jie, Li

    2015-09-01

    The influence of applied voltage and film-formation time on the microstructure and corrosion resistance of coatings formed on a Mg-Zn-Zr-Ca novel bio-magnesium alloy has been investigated by micro-arc oxidation (MAO) treatment. Phase composition and microstructure of as-coated samples were analyzed by the x-ray diffraction, energy dispersive x-ray spectroscopy and scanning electron microscopy. And the porosity and average of micro-pore aperture of the surface on ceramic coatings were analyzed by general image software. Corrosion microstructure of as-coated samples was caught by a microscope digital camera. The long-term corrosion resistance of as-coated samples was tested in simulated body fluid for 30 days. The results showed that the milky white smooth ceramic coating formed on the Mg-Zn-Zr-Ca novel bio-magnesium alloy was a compound of MgO, Mg2SiO4 and MgSiO3, and its corrosion resistance was significantly improved compared with that of the magnesium substrate. In addition, when the MAO applied voltage were 450 V and 500 V and film-formation time were 9 min and 11 min, the surface micro-morphology and the corrosion resistance of as-coated samples were relatively improved. The results provided a theoretical foundation for the application of the Mg-Zn-Zr-Ca novel bio-magnesium alloy in biomedicine.

  3. Preparation and characterization of HA microflowers coating on AZ31 magnesium alloy by micro-arc oxidation and a solution treatment

    NASA Astrophysics Data System (ADS)

    Tang, Hui; Yu, Dezhen; Luo, Yan; Wang, Fuping

    2013-01-01

    Magnesium and its alloys are potential biodegradable implant materials due to their attractive biological properties. But the use of magnesium is still hampered by its poor corrosion resistance in physiological fluids. In this work, hydroxyapatite microflowers coating is fabricated by micro-arc oxidation and a solution treatment on AZ31 magnesium alloy. The microstructure and composition are analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FT-IR). The potentiodynamic polarization and electrochemical impedance spectroscopy are studied in simulated body fluid (SBF) solution, and the apatite-forming ability is studied also. The results show that the corrosion resistance of the magnesium alloy has been enhanced by MAO coating. And the solution treatment can improve the corrosion resistance of the MAO sample, by forming a barrier layer on the surface of the MAO coating, and by penetrating into the outer layer of the MAO film, sealing the micropores and micro-cracks existed in the MAO coating. In addition, the MAO-ST coating also exhibits a high ability to form apatite.

  4. Polishing-assisted galvanic corrosion in the dissimilar friction stir welded joint of AZ31 magnesium alloy to 2024 aluminum alloy

    SciTech Connect

    Liu, C.; Chen, D.L. Bhole, S.; Cao, X.; Jahazi, M.

    2009-05-15

    Galvanic corrosion of a dissimilar friction stir welded 2024-T3 Al/AZ31B-H24 Mg joint prepared using a water-based and a non-water-based polishing solution was characterized. Microstructure and the distribution of chemical elements were analyzed using optical microscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The stir zone polished using water-based solution was observed to be much more susceptible to galvanic corrosion attack than that obtained using non-water-based polishing solution. The location of corrosion attack was observed in the narrow regions of AZ31 Mg alloy adjacent to Al2024 regions in the stir zone. The occurrence of galvanic corrosion was due to the formation of Mg/Al galvanic couples with a small ratio of anode-to-cathode surface area. The corrosion product was primarily the porous magnesium hydroxide with characteristic microcracks and exhibited a low microhardness value.

  5. Tensile and Fracture Properties of Cast and Forged Composite Synthesized by Addition of Al-Si Alloy to Magnesium

    NASA Astrophysics Data System (ADS)

    Nanjunda Swamy, H. M.; Nath, S. K.; Ray, S.

    2009-12-01

    Cast Mg-Al-Si composites synthesized by addition of Al-Si alloy containing 10, 15, and 20 wt pct of Si, in molten magnesium, to generate particles of Mg2Si by reaction between silicon and magnesium during stir casting has opened up the possibility to control the size of these particles. The microstructure of the cast composite consists of relatively dark polyhedral phase of Mg2Si and bright phase of β-Al12Mg17 along the boundary between dendrites of α-Mg solid solution. After hot forging at 350 °C, the microstructure has changed to relatively smaller sizes of β-Al12Mg17 and Mg2Si particles apart from larger grains surrounded by smaller grains due to dynamic recovery and recrystallization. Some of the Mg2Si particles crack during forging. In both the cast and forged composite, the Brinell hardness increases rapidly with increasing volume fraction of Mg2Si, but the hardness is higher in forged composites by about 100 BHN. Yield strength in cast composites improves over that of the cast alloy, but there is a marginal increase in yield strength with increasing Mg2Si content. In forged composites, there is significant improvement in yield strength with increasing Mg2Si particles and also over those observed in their cast counterpart. In cast composites, ultimate tensile strength (UTS) decreases with increasing Mg2Si content possibly due to increased casting defects such as porosity and segregation, which increases with increasing Mg2Si content and may counteract the strengthening effect of Mg2Si content. However, in forged composite, UTS increases with increasing Mg2Si content until 5.25 vol pct due to elimination of segregation and lowering of porosity, but at higher Mg2Si content of 7 vol pct, UTS decreases, possibly due to extensive cracking of Mg2Si particles. On forging, the ductility decreases in forged alloy and composites possibly due to the remaining strain and the forged microstructure. The initiation fracture toughness, J IC , decreases drastically in

  6. Loss of mechanical properties in vivo and bone-implant interface strength of AZ31B magnesium alloy screws with Si-containing coating.

    PubMed

    Tan, Lili; Wang, Qiang; Lin, Xiao; Wan, Peng; Zhang, Guangdao; Zhang, Qiang; Yang, Ke

    2014-05-01

    In this study the loss of mechanical properties and the interface strength of coated AZ31B magnesium alloy (a magnesium-aluminum alloy) screws with surrounding host tissues were investigated and compared with non-coated AZ31B, degradable polymer and biostable titanium alloy screws in a rabbit animal model after 1, 4, 12 and 21weeks of implantation. The interface strength was evaluated in terms of the extraction torque required to back out the screws. The loss of mechanical properties over time was indicated by one-point bending load loss of the screws after these were extracted at different times. AZ31B samples with a silicon-containing coating had a decreased degradation rate and improved biological properties. The extraction torque of Ti6Al4V, poly-l-lactide (PLLA) and coated AZ31B increased significantly from 1week to 4weeks post-implantation, indicating a rapid osteosynthesis process over 3weeks. The extraction torque of coated AZ31B increased with implantation time, and was higher than that of PLLA after 4weeks of implantation, equalling that of Ti6Al4V at 12weeks and was higher at 21weeks. The bending loads of non-coated AZ31B and PLLA screws degraded sharply after implantation, and that of coated AZ31B degraded more slowly. The biodegradation mechanism, the coating to control the degradation rate and the bioactivity of magnesium alloys influencing the mechanical properties loss over time and bone-implant interface strength are discussed in this study and it is concluded that a suitable degradation rate will result in an improvement in the mechanical performance of magnesium alloys, making them more suitable for clinical application. PMID:24361529

  7. Investigation into the hot workability of the as-extruded WE43 magnesium alloy using processing map.

    PubMed

    Wang, Lixiao; Fang, Gang; Leeflang, Sander; Duszczyk, Jurek; Zhou, Jie

    2014-04-01

    The research concerned the characterization of the hot-working behavior of the as-extruded WE43 magnesium alloy potentially for biomedical applications and the construction of processing maps to guide the choice of forming process parameters. Isothermal uniaxial compression tests were performed over a temperature range of 350-480°C and strain rate range of 0.001-10s(-1). Flow stresses obtained were used to construct processing maps. Domains in processing maps corresponding to relevant deformation mechanisms, i.e., dynamic recrystallization (DRX), dynamic recovery (DRV) and flow instability, were identified, according to power dissipation efficiency and flow instability parameter values. Microstructures of compression-tested specimens were examined to validate these deformation mechanisms. Two mechanisms of DRX nucleation, i.e., particle-stimulated nucleation (PSN) and grain boundary bulging, were found to be operative at the low-temperature and high-temperature DRX domains, respectively. Flow instability was related to adiabatic shear bands and abnormal grain growth. An optimum condition for the hot working of this alloy was determined to be at a temperature of 475°C and a strain rate of 0.1s(-1). PMID:24508713

  8. Fatigue characterization of high pressure die-cast magnesium AM60B alloy using experimental and computational investigations

    NASA Astrophysics Data System (ADS)

    Lu, You

    The object of the current dissertation is to foster fundamental advances in microstructure-fatigue characteristics of a high pressure die cast magnesium AM60B alloy. First, high cycle fatigue staircase experiments were conducted on specimens extracted from automobile instrument panels. The resulting fracture surfaces were then examined with scanning electron microscopic imaging to elucidate the fatigue crack initiation sites and propagation paths at different stages of the fatigue life. Due to the fact that the qualification of the crack initiation and propagation mechanisms through experiment alone is difficult, complementary micromechanical finite element simulations were conducted. Particularly, the effects of different applied loading conditions and the porosity morphology (e.g. pore shape, pore size, pore spacing, proximity to the free surface) on the maximum plastic shear strain range, as a driving force for crack initiation, were analyzed. Moreover, at the microstructually small crack (MSC) propagation stage, the shielding effects of beta-phase Mg17Al12 particles were systematically studied. Based on the distribution of the maximum principal stress within the particles and the maximum hydrostatic stress along the particle/matrix interfaces, the relative influence of the pre-damaged (fractured or debonded) particles and various particle cluster morphologies were carefully investigated. In the finite element simulations, the constitutive behaviours of AM60B alloy and the alpha-matrix were simulated by the advanced kinematic hardening law tuned with experimentally determined material parameters under cyclic loading.

  9. Effect of thermal treatment on the bio-corrosion and mechanical properties of ultrafine-grained ZK60 magnesium alloy.

    PubMed

    Choi, H Y; Kim, W J

    2015-11-01

    The combination of solid solution heat treatments and severe plastic deformation by high-ratio differential speed rolling (HRDSR) resulted in the formation of an ultrafine-grained microstructure with high thermal stability in a Mg-5Zn-0.5Zr (ZK60) alloy. When the precipitate particle distribution was uniform in the matrix, the internal stresses and dislocation density could be effectively removed without significant grain growth during the annealing treatment (after HRDSR), leading to enhancement of corrosion resistance. When the particle distribution was non-uniform, rapid grain growth occurred in local areas where the particle density was low during annealing, leading to development of a bimodal grain size distribution. The bimodal grain size distribution accelerated corrosion by forming a galvanic corrosion couple between the fine-grained and coarse-grained regions. The HRDSR-processed ZK60 alloy with high thermal stability exhibited high corrosion resistance, high strength and high ductility, and excellent superplasticity, which allow the fabrication of biodegradable magnesium devices with complicated designs that have a high mechanical integrity throughout the service life in the human body. PMID:26275491

  10. The deformation and acoustic emission of aluminum-magnesium alloy under non-isothermal thermo-mechanical loading

    SciTech Connect

    Makarov, S. V.; Plotnikov, V. A. Lysikov, M. V.; Kolubaev, E. A.

    2015-10-27

    The following study investigates the deformation behavior and acoustic emission in aluminum-magnesium alloy under conditions of non-isothermal thermo-mechanical loading. The accumulation of deformation in the alloy, in conditions of change from room temperature to 500°C, occurs in two temperature intervals (I, II), characterized by different rates of deformation. The rate of deformation accumulation is correlated with acoustic emission. With load increasing in cycles from 40 to 200 MPa, the value of the boundary temperature (T{sub b}) between intervals I and II changes non-monotonically. In cycles with load up to 90 MPa, the T{sub b} value increases, while an increase up to 200 MPa makes T{sub b} shift toward lower temperatures. This suggests that the shift of boundaries in the region of low temperatures and the appearance of high-amplitude pulses of acoustic emission characterize the decrease of the magnitude of thermal fluctuations with increasing mechanical load, leading to the rupture of interatomic bonds in an elementary deformation act.

  11. Comparative study of CW, nanosecond- and femtosecond-pulsed laser microcutting of AZ31 magnesium alloy stents.

    PubMed

    Gökhan Demir, Ali; Previtali, Barbara

    2014-06-01

    Magnesium alloys constitute an interesting solution for cardiovascular stents due to their biocompatibility and biodegradability in human body. Laser microcutting is the industrially accepted method for stent manufacturing. However, the laser-material interaction should be well investigated to control the quality characteristics of the microcutting process that concern the surface roughness, chemical composition, and microstructure of the final device. Despite the recent developments in industrial laser systems, a universal laser source that can be manipulated flexibly in terms of process parameters is far from reality. Therefore, comparative studies are required to demonstrate processing capabilities. In particular, the laser pulse duration is a key factor determining the processing regime. This work approaches the laser microcutting of AZ31 Mg alloy from the perspective of a comparative study to evaluate the machining capabilities in continuous wave (CW), ns- and fs-pulsed regimes. Three industrial grade machining systems were compared to reach a benchmark in machining quality, productivity, and ease of postprocessing. The results confirmed that moving toward the ultrashort pulse domain the machining quality increases, but the need for postprocessing remains. The real advantage of ultrashort pulsed machining was the ease in postprocessing and maintaining geometrical integrity of the stent mesh after chemical etching. Resultantly, the overall production cycle time was shortest for fs-pulsed laser system, despite the fact that CW laser system provided highest cutting speed. PMID:24985208

  12. Hydroxyapatite (HA)/poly-L-lactic acid (PLLA) dual coating on magnesium alloy under deformation for biomedical applications.

    PubMed

    Diez, Mathilde; Kang, Min-Ho; Kim, Sae-Mi; Kim, Hyoun-Ee; Song, Juha

    2016-02-01

    The introduction of a protective coating layer to highly corrosive magnesium (Mg) has been proposed as one of the common approaches for improved corrosion resistance of Mg-based implants as load-bearing biomedical applications. However, only few studies have focused on the mechanical stability of the coated Mg under practical conditions where significant deformation of the load-bearing implants is induced during the surgical operation or under physiological environments. Therefore, in this study, we developed a dual coating system composed of an interlayer hydroxyapatite (HA) and a top layer poly-L-lactic acid (PLLA) to improve the coating stability under deformation of Mg alloy (WE43) substrate. The HA interlayer was directly formed on the Mg alloy surface, followed by dip-coating of PLLA. As the interlayer, HA improved the adhesion of PLLA by modulating nano- and microscale roughness, in addition to its inherently good bonding strength to Mg. The flexible and deformable top coating PLLA layer mitigated crack propagation in the HA layer under deformation. Thus, the dual coating layer provided good protection to the underlying WE43 from corrosion regardless of deformation. The enhanced corrosion behavior of dual-coated WE43 exhibited better mechanical and biological performance compared to the non-coated or single-coated WE43. Therefore, this dual coating layer on Mg is expected to accelerate Mg-based applications in biomedical devices. PMID:26704551

  13. Preliminary research on a novel bioactive silicon doped calcium phosphate coating on AZ31 magnesium alloy via electrodeposition.

    PubMed

    Qiu, Xun; Wan, Peng; Tan, Lili; Fan, Xinmin; Yang, Ke

    2014-03-01

    A silicon doped calcium phosphate coating was obtained successfully on AZ31 alloy substrate via pulse electrodeposition. A novel dual-layer structure was observed with a porous lamellar-like and outer block-like apatite layer. In vitro immersion tests were adopted in simulated body fluid within 28 days of immersion. Slow degradation rate obtained from weight loss was observed for the Si-doped Ca-P coating, which was also consistent with the results of electrochemical experiments showing an enhanced corrosion resistance for the coating. Further formation of an apatite-like layer on the surface after immersion proved better integrity and biomineralization performance of the coating. Biological characterization was carried out for viability, proliferation and differentiation of MG63 osteoblast-like cells. The coating showed a good cell growth and an enhanced cell proliferation. Moreover, an increased activity of osteogenic marker ALP was found. All the results demonstrated that the Si-doped calcium phosphate was perspective to be used as a coating for magnesium alloy implants to control the degradation rate and enhance the bioactivity, which would facilitate the rapidity of bone tissue repair. PMID:24433888

  14. Effect of Carbon Nanotube on High-Temperature Formability of AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Hassan, S. Fida; Paramsothy, M.; Gasem, Z. M.; Patel, F.; Gupta, M.

    2014-08-01

    Room-temperature tensile properties of AZ31 alloy have significantly been improved when reinforced with carbon nanotube via ingot metallurgy process. However, high-temperature (up to 250 °C) elongation-to-failure tensile test of the developed nanocomposite revealed a considerable softening in the AZ31 alloy matrix accompanied by an incredible ductility increment (up to 132%). Microstructural characterization of the fractured samples revealed that the dynamic recrystallization process has induced a complete recrystallization in the AZ31 alloy at a lower temperature (150 °C) followed by substantial grain growth at a higher temperature used in this study. Fractography on the fractured surfaces revealed that the room-temperature mixed brittle-ductile modes of fracture behavior of AZ31 alloy have transformed into a complete ductile mode of fracture at high temperature.

  15. Effect of heat treatments on oxidation kinetics in AZ91 and AM60 magnesium alloys

    SciTech Connect

    Barrena, M.I. Gomez de Salazar, J.M.; Matesanz, L.; Soria, A.

    2011-10-15

    The effect of heat treatments on a non protective atmosphere (air) on the morphology and composition of the oxide in AM60 and AZ91 alloys has been evaluated. With the aim of evaluating the loss of alloying elements during heat treatment, a study of these alloys has been carried out using thermogravimetric analysis (TGA). In order to determine the nature of the oxides the reaction products generated were evaluated by scanning electron microscopy and X-ray diffraction. Results show that the nature and morphology of the oxides generated are related to the temperature and the time of the heating conditions applied. - Highlights: {yields} The effect of heat treatments on the oxide growth in Mg-Al alloys has been evaluated. {yields} The nature and morphology of the oxides have been characterized. {yields} These oxides are associated to the time and the temperature conditions.

  16. Phase Stability of Low-Density, Multiprincipal Component Alloys Containing Aluminum, Magnesium, and Lithium

    NASA Astrophysics Data System (ADS)

    Yang, X.; Chen, S. Y.; Cotton, J. D.; Zhang, Y.

    2014-10-01

    A series of low-density, multiprincipal component alloys containing high concentrations of Al, Mg, Li, Zn, Cu and/or Sn was designed using a strategy based on high-entropy alloys (HEAs). The alloys were prepared by induction melting under high-purity argon atmosphere, and the resulting microstructures were characterized in the as-cast condition. The resulting microstructures are multiphase and complex and contain significant volume fractions of disordered solutions and intermetallic compounds. By analyzing the atomic size difference, enthalpy of mixing, entropy of mixing, electronegativity difference, and valence electron concentration among the constituent elements, modified phase formation rules are developed for low-density multiprincipal component alloys that are more restrictive than previously established limits based on more frequently studied HEAs comprising mostly transition metals. It is concluded that disordered solid solution phases are generally less stable than competing ordered compounds when formulated from low-density elements including Al, Mg, and Li.

  17. Titanium and Magnesium Co-Alloyed Hematite Thin Films for Photoelectrochemical Water Splitting

    SciTech Connect

    Tang, H.; Yin, W. J.; Matin, M. A.; Wang, H.; Deutsch, T.; Al-Jassim, M. M.; Turner, J. A.; Yan, Y.

    2012-04-01

    Using a combination of density functional theory calculation and materials synthesis and characterization we examine the properties of charge-compensated Ti and Mg co-alloyed hematite thin films for the application of photoelectrochemical (PEC) water splitting. We find that the charge-compensated co-alloying results in the following effects: (1) It enhances the solubility of Mg and Ti, which leads to reduced electron effective mass and therefore increased electron mobility; (2) It tunes the carrier density and therefore allows the optimization of electrical conductivity; and (3) It reduces the density of charged defects and therefore reduces carrier recombination. As a result, the Ti and Mg co-alloyed hematite thin films exhibit improved water oxidation photocurrent magnitudes as compared to pure hematite thin films. Our results suggest that charge-compensated co-alloying is a plausible approach for engineering hematite for the application of PEC water splitting.

  18. Microstructure and Elevated Temperature Properties of Die-cast AZ91- xNd Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Wang, Jun; Wang, Limin; An, Jian; Liu, Yongbing

    2008-10-01

    The effect of Nd addition on the microstructure and mechanical properties of a die-cast AZ91 alloy was investigated in the present work. The results show that the die-cast AZ91 alloy is composed of α-Mg matrix and γ-Mg17Al12 phase. Nd addition into the AZ91 alloy leads to the formation of rare earth containing intermetallic phase. Al4Nd phase forms when Nd content is less than or equal to 1.0 wt.%. Al2Nd phase appears simultaneously when Nd content reaches to 3.0 wt.%. The size and volume fraction of γ-Mg17Al12 phase decrease, because of the newly formed Al-Nd phase. And the γ-Mg17Al12 phase distributes from reticular to dispersive. Nd addition has a little effect on the room temperature properties of the die-cast AZ91 alloy, but greatly improves the elevated temperature properties. The tensile strength of AZ91-0.5Nd and AZ91-1.0Nd alloy tested at 150 °C is even close to the room temperature strength. The AZ91-1.0Nd alloy has the optimal properties.

  19. Advanced characterization study of commercial conversion and electrocoating structures on magnesium alloys AZ31B and ZE10A

    DOE PAGESBeta

    Brady, Michael P.; Leonard, Donovan N.; Meyer, III, Harry M.; Song, Guang -Ling; Kitchen, Kris; Davis, Bruce; Thompson, J. K.; Unocic, K. A.; Elsentriecy, H. H.

    2016-03-31

    The local metal-coating interface microstructure and chemistry formed on commercial magnesium alloys Mg–3Al–1Zn (AZ31B) and Mg–1Zn–0.25Zr–<0.5Nd (ZE10A, ZEK100 type) were analyzed as-chemical conversion coated with a commercial hexafluoro-titanate/zirconate type + organic polymer based treatment (Bonderite® 5200) and a commercial hexafluoro-zirconate type + trivalent chromium Cr3 + type treatment (Surtec® 650), and after the same conversion coatings followed by electrocoating with an epoxy based coating, Cathoguard® 525. Characterization techniques included scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and cross-section scanning transmission electron microscopy (STEM). Corrosion behavior was assessed in room temperature saturated aqueous Mg(OH)2 solution with 1 wt.% NaCl. Themore » goal of the effort was to assess the degree to which substrate alloy additions become enriched in the conversion coating, and how the conversion coating was impacted by subsequent electrocoating. Key findings included the enrichment of Al from AZ31B and Zr from ZE10A, respectively, into the conversion coating, with moderate corrosion resistance benefits for AZ31B when Al was incorporated. Varying degrees of increased porosity and modification of the initial conversion coating chemistry at the metal-coating interface were observed after electrocoating. These changes were postulated to result in degraded electrocoating protectiveness. As a result, these observations highlight the challenges of coating Mg, and the need to tailor electrocoating in light of potential degradation of the initial as-conversion coated Mg alloy surface.« less

  20. Film breakdown and nano-porous Mg(OH)2 formation from corrosion of magnesium alloys in salt solutions

    DOE PAGESBeta

    Brady, M. P.; Rother, G.; L. M. Anovitz; Littrell, K. C.; Unocic, K. A.; Elsentriecy, H. H.; Song, G. -L.; Thomson, J. K.; Gallego, N. C.; Davis, B.

    2015-01-21

    In this paper, small angle neutron scattering (SANS) and scanning transmission electron microscopy (STEM) were used to study film formation by magnesium alloys AZ31B (Mg-3Al-1Zn base) and ZE10A (Elektron 717, E717: Mg-1Zn + Nd, Zr) in H2O and D2O with and without 1 or 5 wt% NaCl. No SANS scattering changes were observed after 24 h D2O or H2O exposures compared with as-received (unreacted) alloy, consistent with relatively dense MgO-base film formation. However, exposure to 5 wt% NaCl resulted in accelerated corrosion, with resultant SANS scattering changes detected. The SANS data indicated both particle and rough surface (internal and external)more » scattering, but with no preferential size features. The films formed in 5 wt% NaCl consisted of a thin, inner MgO-base layer, and a nano-porous and filamentous Mg(OH)2 outer region tens of microns thick. Chlorine was detected extending to the inner MgO-base film region, with segregation of select alloying elements also observed in the inner MgO, but not the outer Mg(OH)2. Modeling of the SANS data suggested that the outer Mg(OH)2 films had very high surface areas, consistent with loss of film protectiveness. Finally, implications for the NaCl corrosion mechanism, and the potential utility of SANS for Mg corrosion, are discussed.« less

  1. Cyclic Deformation Behavior of a Rare-Earth Containing Extruded Magnesium Alloy: Effect of Heat Treatment

    NASA Astrophysics Data System (ADS)

    Mirza, F. A.; Chen, D. L.; Li, D. J.; Zeng, X. Q.

    2015-03-01

    The present study was aimed at evaluating strain-controlled cyclic deformation behavior of a rare-earth (RE) element containing Mg-10Gd-3Y-0.5Zr (GW103K) alloy in different states (as-extruded, peak-aged (T5), and solution-treated and peak-aged (T6)). The addition of RE elements led to an effective grain refinement and weak texture in the as-extruded alloy. While heat treatment resulted in a grain growth modestly in the T5 state and significantly in the T6 state, a high density of nano-sized and bamboo-leaf/plate-shaped β' (Mg7(Gd,Y)) precipitates was observed to distribute uniformly in the α-Mg matrix. The yield strength and ultimate tensile strength, as well as the maximum and minimum peak stresses during cyclic deformation in the T5 and T6 states were significantly higher than those in the as-extruded state. Unlike RE-free extruded Mg alloys, symmetrical hysteresis loops in tension and compression and cyclic stabilization were present in the GW103K alloy in different states. The fatigue life of this alloy in the three conditions, which could be well described by the Coffin-Manson law and Basquin's equation, was equivalent within the experimental scatter and was longer than that of RE-free extruded Mg alloys. This was predominantly attributed to the presence of the relatively weak texture and the suppression of twinning activities stemming from the fine grain sizes and especially RE-containing β' precipitates. Fatigue crack was observed to initiate from the specimen surface in all the three alloy states and the initiation site contained some cleavage-like facets after T6 heat treatment. Crack propagation was characterized mainly by the characteristic fatigue striations.

  2. Two- and three- dimensional studies of dendritic morphology in magnesium alloy by means of synchrotron X-ray microtomography and cellular automaton modelling

    NASA Astrophysics Data System (ADS)

    Yang, M.; Guo, Z.; Xiong, S.

    2015-06-01

    Magnesium is the lightest structural material. As one of the dominant microstructure features, dendritic pattern determines the mechanical behaviour and performance of magnesium alloys. Dendritic topological observation was carried out on Mg-based alloy using synchrotron X-ray micro-tomography and the microstructure pattern of α-Mg dendrite was obtained. It was found that the α-Mg dendrite grew with eighteen primary stems, of which six lay in the (0001) basal plane, and the other twelve in the (1010) plane. An according numerical model based on the cellular automata method was developed. By defining a specific capturing functional mechanism, simulation of α-Mg dendrite in 3-D with eighteen branches was successfully achieved. The simulation results show that the model could reasonably describe the evolution of the dendritic microstructure and the subsequent dendrite morphology agrees well with that observed in the synchrotron X-ray tomography experiment.

  3. The development and characterization of a novel aluminum-copper-magnesium P/M alloy

    NASA Astrophysics Data System (ADS)

    Boland, Christopher Daniel

    Powder metallurgy (P/M) is a metal fabrication process that is characterized by high yield and ability to be automated, as well as the resultant part complexity and reproducibility. This press and sinter process is favoured by the automotive industry. Aluminum alloy P/M parts are particularly attractive because they have a high strength to weight ratio and they can be made to have high corrosion and wear resistance. There are few commercial Al P/M alloys currently in use and they occupy a small portion of the market. To expand the use of aluminum in the industry a new alloy was created, modeled after the wrought AC2024 family of alloys. P/M 2324, with a nominal composition of Al-4.4Cu-1.5Mg, was assessed using physical, chemical and mechanical methods to help maximize alloy properties through processing. The objective of this work was to develop a viable industrial alloy. The investigation of 2324 included the evaluation of starting powders, starting composition, processing methods, secondary treatments, and industrial response. All blending and compacting was completed at Dalhousie University, while sintering was undertaken at Dalhousie and GKN Sinter Metals. The green alloy was assessed for best compaction pressure using green density and strength. The sintered alloy was assessed to determine the best press and sinter variables, using dimensional change, sintered density, apparent hardness, tensile properties and microscopy. These same sintered properties were tested to determine if sintering done on a laboratory scale could be replicated industrially. The viability of heat treatment was tested using differential scanning calorimetry, hardness and tensile properties. The alloy was also subject to modifications of Cu and Mg amounts, as well as to the addition of tin to the base composition. It was determined that compaction at 400MPa and sintering at 600°C for 20min produced the best properties for the sintered bodies. The resultant mechanical properties were

  4. Organosilane self-assembled layers (SAMs) and hybrid silicate magnesium-rich primers for the corrosion protection of aluminum alloy 2024 T3

    NASA Astrophysics Data System (ADS)

    Wang, Duhua

    Although current chromate coatings function very well in corrosion protection for aircraft alloys, such as aluminum alloy 2024 T3, the U.S. Environmental Protection Agency is planning to totally ban the use of chromates as coating materials in the next decade or so because of their extremely toxic effect. For this purpose, both self-assembled layers and silicate magnesium-rich primers were tested to provide the corrosion protection for aluminum alloy. The long-term goal of this research is to develop a coating system to replace the current chromate coating for aircraft corrosion protection. Aluminum alloy 2024 T3 substrates were modified with self-assembled monolayer or multilayer thin films from different alkylsilane compounds. Mono-functional silanes, such as octadecyltrichlorosilane (C18SiCl3), can form a mixed hydrophobic monolayer or multilayer thin film on the aluminum oxide surface to provide a barrier to water and other electrolytes, so the corrosion resistance of the SAMs modified surface was increased significantly. On the other hand, the bi-functional silane self-assembly could attach the aluminum surface through the silicon headgroup while using its functional tailgroup to chemically bond the polymer coating, thus improving the adhesion between the aluminum substrate and coating substantially, and seems to contribute more to corrosion protection of aluminum substrate. Organosilanes were also combined with tetraethyl orthosilicate (TEOS) in propel ratios to form a sol-gel binder to make silicate magnesium-rich primers. Analogue to the inorganic zinc-rich coatings, the silicate magnesium-rich primers also showed excellent adhesion and solvent resistance. The sacrificial magnesium pigments and the chemically inert silicate binder both contribute to the anti-corrosion properties. Future studies will be focused on the formula optimization for better toughness, chemical resistance and anticorrosion performance.

  5. Mechanical properties and structural evolution during deformation of fine grain magnesium and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Yang, Qi

    Grain refinement improves the formability and the strength of wrought Mg and Al alloys. Ultrafine grain Mg is produced by a new process for severe plastic deformation, called Alternate Biaxial Reverse Corrugation (ABRC). Fine grain structure in Al is produced by creating a new composition capable of precipitating dispersed intermetallics in the alloy. Slip and twinning subdivide an initial bimodal grain structure of Mg alloy during processing. Dynamic recovery and recrystallization lead to the formation of nearly uniform ultrafine microstructure of average grain size 1.4mum, containing many submicron grains. In Mg, twinning causes grain refinement in the early stages, but it is inhibited when grain size becomes finer. A strong basal texture is created after several corrugation and flattening steps, but eventually weakened as grain size becomes finer. Grain rotation and possible dynamic recrystallization are believed to cause a drop in the intensity of basal texture. At room temperature, grain refinement causes a considerable increase in strain rate sensitivity of flow stress (m) leading to the enhancement of post-uniform elongation. Yield strength increases, and becomes more isotropic due to the inhibition of twinning in fine grain Mg alloy, compared to coarse grain alloy. Normal anisotropy ratio (R value) for fine grain Mg at room temperature is higher than that for coarse grain alloy. At warm temperatures, formability is significantly increased due to an increase in strain rate sensitivity of flow stress and diffuse quasistable flow in fine grain Mg, as compared with coarse grain alloy. At 200°C and strain rates below 2x10-4s-1, the fine grain alloy demonstrates a high rate of strain hardening up to a true strain of 0.6 in addition to its high strain rate sensitivity (m ˜ 0.4-0.5), leading to a high elongation of 300-400%. There is competition between dynamic grain growth and grain refinement during straining at warm temperature. Mg exhibits isotropic

  6. Grain Refinement of Magnesium Alloys: A Review of Recent Research, Theoretical Developments, and Their Application

    NASA Astrophysics Data System (ADS)

    StJohn, D. H.; Easton, M. A.; Qian, M.; Taylor, J. A.

    2013-07-01

    This paper builds on the "Grain Refinement of Mg Alloys" published in 2005 and reviews the grain refinement research on Mg alloys that has been undertaken since then with an emphasis on the theoretical and analytical methods that have been developed. Consideration of recent research results and current theoretical knowledge has highlighted two important factors that affect an alloy's as-cast grain size. The first factor applies to commercial Mg-Al alloys where it is concluded that impurity and minor elements such as Fe and Mn have a substantially negative impact on grain size because, in combination with Al, intermetallic phases can be formed that tend to poison the more potent native or deliberately added nucleant particles present in the melt. This factor appears to explain the contradictory experimental outcomes reported in the literature and suggests that the search for a more potent and reliable grain refining technology may need to take a different approach. The second factor applies to all alloys and is related to the role of constitutional supercooling which, on the one hand, promotes grain nucleation and, on the other hand, forms a nucleation-free zone preventing further nucleation within this zone, consequently limiting the grain refinement achievable, particularly in low solute-containing alloys. Strategies to reduce the negative impact of these two factors are discussed. Further, the Interdependence model has been shown to apply to a broad range of casting methods from slow cooling gravity die casting to fast cooling high pressure die casting and dynamic methods such as ultrasonic treatment.

  7. MAGNESIUM ALLOYS IN US MILITARY APPLICATIONS: PAST, CURRENT AND FUTURE SOLUTIONS

    SciTech Connect

    Mathaudhu, Suveen N.; Nyberg, Eric A.

    2010-02-26

    Since the 1940’s Mg-alloys have been used for military applications, from aircraft components to ground vehicles. The drive for usage was primarily availability and lightweighting of military systems. But the promise of widespread military usage was not met largely based on corrosion and flammability concerns, poor mechanical behavior and inferior ballistic response. This review paper will cover historical, current and potential future applications with a focus on scientific, engineering and social barriers relevant to integration of Mg-alloy. It will also present mechanical and physical property improvements solutions which are currently being developed to address these issues.

  8. Explosion bonding: aluminum-magnesium alloys bonded to austenitic stainless steel

    SciTech Connect

    Patterson, R.A.

    1982-01-01

    The explosion bonding of 5000 series aluminum alloys to 300 series stainless steel alloys is summarized. The process technique involves a parallel gap arrangement with copper or aluminum bonding aids. Successful bonds have been achieved using either a single shot process for joining the trilayer clad or a sequential shot technique for each metal component. Bond success is monitored through a combined metallographic and tensile strength evaluation. Tensile properties are shown to be strongly dependent upon process parameters and the amount of intermetallic formation at the aluminum bond interface. Empirical data has been compared with experimental and destructive test results to determine the optimum procedures.

  9. Development and compatibility of magnesium matrix fuel plates clad with 6061 aluminum alloy.

    SciTech Connect

    Wiencek, T. C.

    1998-10-22

    Aluminum (Al) is a commonly used matrix for research reactor fuel plates. It has been found that a reaction between the fuel and the aluminum matrix may reduce or increase the irradiation stability of the fuel. To further understand the contribution of the reaction to the irradiation stability, experiments to develop a non-reacting matrix were performed. The work focused on magnesium (Mg), which is an excellent non-reacting matrix candidate and has a neutron absorption coefficient similar to Al. To avoid the formation of a liquid Al/Mg phase, improvements were made to the roll bonding process to achieve acceptable bonding at 415 C. After these methods were developed, fuel plates were produced with two fuels, uranium (U)-2 w/o molybdenum (Mo) and U-10-w/o Mo with two matrices, Al and Mg. A reaction between the magnesium and the 6061 Al cladding was discovered to take place during the processing at 415 C. To minimize the amount of reaction, methods were successfully developed to roll bond the fuel plates at 275 C. No reaction zone was observed in fuel plates processed at 275 C. Using this method, fuel plates with a Mg matrix are planned to be fabricated and included in the next irradiation matrix for the RERTR high density fuel development program.

  10. Corrosion resistance of AZ91D magnesium alloy with electroless plating pretreatment and Ni-TiO{sub 2} composite coating

    SciTech Connect

    Zhang Shiyan; Li Qing; Yang Xiaokui; Zhong Xiankang; Dai Yan; Luo Fei

    2010-03-15

    In this paper, a protective multilayer coating, with electroless Ni coating as bottom layer and electrodeposited Ni-TiO{sub 2} composite coating as top layer, was successfully prepared on AZ91D magnesium alloy by a combination of electroless and electrodeposition techniques. Scanning electron microscopy and X-ray diffraction were employed to investigate the surface, cross-section morphologies and phase structure of coatings, respectively. The electrochemical corrosion behaviors of coatings in 3.5 wt.% NaCl solutions were evaluated by electrochemical impedance spectroscopy, open circuit potential and potentiodynamic polarization techniques. The results showed that the corrosion process of Ni-TiO{sub 2} composite coating was mainly composed of three stages in the long-term immersion test in the aggressive media, and could afford better corrosion and mechanical protection for the AZ91D magnesium alloy compared with single electroless Ni coating. The micro-hardness of the Ni-TiO{sub 2} composite coating improved more than 5 times than that of the AZ91D magnesium alloy.

  11. Deformation Twin Nucleation and Growth Characterization in Magnesium Alloys Using Novel EBSD Pattern Analysis and Machine Learning Tools

    NASA Astrophysics Data System (ADS)

    Rampton, Travis M.

    Deformation twinning in Magnesium alloys both facilitates slip and forms sites for failure. Currently, basic studies of twinning in Mg are facilitated by electron backscatter diffraction (EBSD) which is able to extract a myriad of information relating to crystalline microstructures. Although much information is available via EBSD, various problems relating to deformation twinning have not been solved. This dissertation provides new insights into deformation twinning in Mg alloys, with particular focus on AZ31. These insights were gained through the development of new EBSD and related machine learning tools that extract more information beyond what is currently accessed. The first tool relating to characterization of deformed and twinned materials focuses on surface topography crack detection. The intensity map across EBSD images contains vital information that can be used to detect evolution of surface roughness and crack formation, which typically occurs at twin boundaries. The method of topography recovery resulted in reconstruction errors as low as 2% over a 500 microm length. The method was then applied to a 3 microm x 3 microm area of twinned Tantalum which experienced topographic alterations. The topography of Ta correlated with other measured changes in the microstructure. Additionally, EBSD images were used to identify the presence of cracks in Nickel microstructures. Several cracks were identified on the Ni specimen, demonstrating that cracks as thin as 34 nm could be measured. A further EBSD based tool developed for this study was used to identify thin compression twins in Mg; these are often missed in a traditional EBSD scan due to their size relative to the electron probe. This tool takes advantage of crystallographic relationships that exist between parent and twinned grains; common planes that exist in both grains lead to bands of consistent intensity as a scan crosses a twin. Hence, twin boundaries in a microstructure can be recognized, even when

  12. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-03-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  13. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  14. Factors contributing to plastic strain amplification in slip dominated deformation of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Sinclair, C. W.; Martin, G.; Lebensohn, R. A.

    2015-12-01

    While plastic strains are never distributed uniformly in polycrystals, it has recently been shown experimentally that the distribution can be extremely heterogeneous in magnesium polycrystals even when the deformation is dominated by slip. Here, we attempt to provide insight into the (macroscopic) factors that contribute to this strain amplification and to explain, from a local perspective, the origins of this strain amplification. To do this, full field VPFFT crystal plasticity simulations have been performed under the simplifying assumption that twinning is inoperative. It is shown that the experimentally observed heterogeneity can be reproduced when a sufficiently high anisotropy in slip system strength is assumed. This can be further accentuated by a weakening of the texture.

  15. Surface integrity and process mechanics of laser shock peening of novel biodegradable magnesium-calcium (Mg-Ca) alloy.

    PubMed

    Sealy, M P; Guo, Y B

    2010-10-01

    Current permanent metallic biomaterials of orthopedic implants, such as titanium, stainless steel, and cobalt-chromium alloys, have excellent corrosive properties and superior strengths. However, their strengths are often too high resulting in a stress shielding effect that is detrimental to the bone healing process. Without proper healing, costly and painful revision surgeries may be required. The close Young's modulus between magnesium-based implants and cancellous bones has the potential to minimize stress shielding while providing both biocompatibility and adequate mechanical properties. The problem with Mg implants is how to control corrosion rates so that the degradation of Mg implants matches that of bone growth. Laser shock peening (LSP) is an innovative surface treatment method to impart compressive residual stress to a novel Mg-Ca implant. The high compressive residual stress has great potential to slow corrosion rates. Therefore, LSP was initiated in this study to investigate surface topography and integrity produced by sequential peening a Mg-Ca alloy. Also, a 3D semi-infinite simulation was developed to predict the topography and residual stress fields produced by sequential peening. The dynamic mechanical behavior of the biomaterial was modeled using a user material subroutine from the internal state variable plasticity model. The temporal and spatial peening pressure was modeled using a user load subroutine. The simulated dent agrees with the measured dent topography in terms of profile and depth. Sequential peening was found to increase the tensile pile-up region which is critical to orthopedic applications. The predicted residual stress profiles are also presented. PMID:20696413

  16. The Effect of Thermomechanical Processing on the Tensile, Fatigue, and Creep Behavior of Magnesium Alloy AM60

    SciTech Connect

    Chen, Zhe; Huang, J; Decker, R; Lebeau, S; Walker, Larry R; Cavin, Odis Burl; Watkins, Thomas R; Boehlert, C. J.

    2011-01-01

    Tensile, fatigue, fracture toughness, and creep experiments were performed on a commercially available magnesium-aluminum alloy (AM60) after three processing treatments: (1) as-THIXOMOLDED (as-molded), (2) THIXOMOLDED then thermomechanically processed (TTMP), and (3) THIXOMOLDED then TTMP then annealed (annealed). The TTMP procedure resulted in a significantly reduced grain size and a tensile yield strength greater than twice that of the as-molded material without a debit in elongation to failure ({epsilon}{sub f}). The as-molded material exhibited the lowest strength, while the annealed material exhibited an intermediate strength but the highest {epsilon}{sub f} (>1 pct). The TTMP and annealed materials exhibited fracture toughness values almost twice that of the as-molded material. The as-molded material exhibited the lowest fatigue threshold values and the lowest fatigue resistance. The annealed material exhibited the greatest fatigue resistance, and this was suggested to be related to its balance of tensile strength and ductility. The fatigue lives of each material were similar at both room temperature (RT) and 423 K (150 C). The tensile-creep behavior was evaluated for applied stresses ranging between 20 and 75 MPa and temperatures between 373 and 473 K (100 and 200 C). During both the fatigue and creep experiments, cracking preferentially occurred at grain boundaries. Overall, the results indicate that thermomechanical processing of AM60 dramatically improves the tensile, fracture toughness, and fatigue behavior, making this alloy attractive for structural applications. The reduced creep resistance after thermomechanical processing offers an opportunity for further research and development.

  17. Ignition and combustion of aluminum/magnesium alloy particles in O2 at high pressures

    NASA Technical Reports Server (NTRS)

    Roberts, Ted A.; Burton, Rodney L.; Krier, Herman

    1993-01-01

    The ignition and combustion of Al, Mg, and Al/Mg alloy particles in 99 percent O2/1 percent N2 mixtures is investigated at high temperatures and pressures for rocket engine applications. The 20-micron particles contain 0, 5, 10, 20, 40, 60, 80, and 100 wt pct Mg alloyed with Al, and are ignited in oxygen using the reflected shock in a single-pulse shock tube near the endwall. Using this technique, the ignition delay and combustion times of the particles are measured at temperatures up to 3250 K as a function of Mg content for oxygen pressures of 8.5, 17, and 34 atm. An ignition model is developed that employs a simple lumped capacitance energy equation and temperature and pressure dependent particle and gas properties. Good agreement is achieved between the measured and predicted trends in the ignition delay times.

  18. Microstructure and interfacial reactions of soldering magnesium alloy AZ31B

    SciTech Connect

    Liu Liming; Wu Zhonghui

    2010-01-15

    In this paper, economic and innoxious solder alloys with low melting temperature were designed for AZ31B. Their chemical composition and relevant parameters were investigated for a high-performance structure of bonding region. Results of microstructure observation showed that Zn-enriched phases disappeared and {alpha}-Mg existed in the joints in the form of coarse dendrites by increasing the concentration of Mg in the solder alloys. Water cooling with a high cooling rate was adopted in experiments. Experimental research showed that high cooling rate restricted the grains of {alpha}-Mg as the equiaxed dendrites, which was about 1/5 of the coarse dendrite but their number was more than 40-50 times. Both morphology with typical fracture and the analysis on X-ray diffraction fracture indicated that equiaxed dendrites significantly improved the mechanical property of the joints. Necking phenomenon occurred in the bonding region was in favor of the improvement of joint shear strength.

  19. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    NASA Astrophysics Data System (ADS)

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-12-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  20. Fusion cutting of aluminum, magnesium, and titanium alloys using high-power fiber laser

    NASA Astrophysics Data System (ADS)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-07-01

    The effects of cutting speed and assist gas pressure on laser cutting of 1-mm thick Al 1050, AZ31, and Ti6Al4V lightweight alloys are experimentally investigated. Fiber laser cutting of these materials is not broadly investigated and the acquisition of a new level of knowledge is of fundamental importance for applications like sheet metal trimming in automotive industry. The main process outputs are in depth compared with results reported in literature and obtained by cutting with CO2 and Nd∶YAG lasers. The good cut quality, the high productivity, and the easy delivery of the beam obtained at the same time, corroborate the advantage of using fiber lasers for thin sheets lightweight alloys cutting.

  1. Microstructure and aging behavior of conventional and nanocrystalline aluminum-copper-magnesium alloys with scandium additions

    NASA Astrophysics Data System (ADS)

    Zuniga, Alejandro

    The influence of small amounts of scandium (0.15 and 0.3 wt.%) on the microstructure, aging behavior and mechanical properties of 2618 (Al-Cu-Mg-Fe-Ni) and C416 (Al-Cu-Mg-Ag-Mn) alloys was studied. It was observed the overall precipitation sequence and the general morphology of the aging curve were not affected by the addition of small amounts of Sc. It was also observed that a separate population of small Al3Sc particles improved the aging response and mechanical properties of low-Cu, low-Sc Al-Cu-Mg alloys, while the formation of Al5-8Cu7-4Sc particles resulted in a decrease of the mechanical properties in high-Cu Sc-containing alloys. The Sc-modified with the best aging response (2618 + 0.15 % Sc) was cryomilled in order to produce Al-Cu-Mg-Fe-Ni-Sc nanocrystalline powders. Bulk nanocrystalline samples were consolidated from the cryomilled powder using three different techniques: hot isostatic pressing and extrusion, spark plasma sintering, cold spraying. The influence of consolidation technique on the microstructure, aging behavior and mechanical properties was analyzed. The extruded and spark plasma sintered Al-Cu-Mg-Fe-Ni-Sc nanocrystalline samples presented a bimodal grain structure consisting of coarse-grained regions located at the inter-particle region, and nanocrystalline regions at the particle interiors. The aging behavior of the nanocrystalline Al-Cu-Mg-Fe-Ni-Sc alloy was characterized by softening instead of hardening. This behavior was rationalized on the basis of changes in the precipitation processes that occur in the nanocrystalline state. On the other hand, the cold spray process promoted the formation of truly nanocrystalline coatings. The mechanisms influencing the coating formation of conventional and nanocrystalline Al-Cu-Mg-Fe-Ni-Sc samples were analyzed.

  2. Discharge properties of Mg-Al-Mn-Ca and Mg-Al-Mn alloys as anode materials for primary magnesium-air batteries

    NASA Astrophysics Data System (ADS)

    Yuasa, Motohiro; Huang, Xinsheng; Suzuki, Kazutaka; Mabuchi, Mamoru; Chino, Yasumasa

    2015-11-01

    The discharge behaviors of rolled Mg-6 mass%Al-0.3 mass%Mn-2 mass%Ca (AMX602) and Mg-6 mass%Al-0.3 mass%Mn (AM60) alloys used as anodes for Magnesium-air batteries were investigated. The AMX602 alloy exhibited superior discharge properties compared to the AM60 alloy, especially at low current density. The discharge products of the AMX602 alloy were dense and thin, and many cracks were observed at all current densities. In addition, the discharge products were detached at some sites. These sites often corresponded to the positions of Al2Ca particles. The comparison of the discharge and corrosion tests indicated that the dense and thin discharge products of AMX602 were easily cracked by dissolution of the Mg matrix around Al2Ca particles, and the cracks promoted the penetration of the electrolyte into the discharge products, retaining the discharge activity. In contrast, concerning the AM60 alloy, thick discharge products were formed on the surface during discharge, and cracking of the discharge products hardly occurred, degrading the discharge properties. Localized and deeply corroded pits that could result from the detachment of metal pieces from the anode during discharge were partly observed in the AM60 alloy. It is suggested that these detached metal pieces are another reason for the low discharge properties of the AM60 alloy.

  3. Concurrent Integration of Science-Based Mechanistic Relationships with Computational Thermodynamics and Kinetic Simulations for Strengthening Magnesium Alloys at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Bryan, Z. L.; Manuel, M. V.

    2015-01-01

    Integrated computational materials engineering approaches to alloy development leverage the hierarchical, interconnected nature of materials systems to rapidly optimize material performance. Particular emphasis is placed on the use of predictive models and simulation tools to elucidate fundamental relationships within the processing-structure-processing materials paradigm. For the current work, computational simulation results were used in combination with mechanistic, science-based models to assist alloy design. Two case studies are presented as illustrative examples that focus on high-temperature magnesium (Mg) alloy development. Solid solution strengthening potency and solute-based effects on creep rate were discussed in the first case study to guide strategies for solute selection in alloy development. This analysis was completed through the identification of composition-sensitive microstructural parameters that were subsequently evaluated in a predictive fashion. The second case study used computational thermo-kinetic simulations to evaluate Mg alloy precipitate systems for their ability to nucleate a high number density of coarsening-resistant particles. This nucleation and growth analysis was then applied to a Mg-Sn-Al alloy to highlight the utility of the current methodology in predicting multicomponent alloy precipitation behavior. This paper ultimately seeks to provide insight into an integrative approach that captures the important underlying material physics through relationships parameterized by descriptive thermodynamic and kinetic factors, where these factors can be readily calculated with a commercially available suite of computational tools in concert with accessible data in the literature.

  4. Quantitative characterization of processing-microstructure-properties relationships in pressure die-cast magnesium alloys

    NASA Astrophysics Data System (ADS)

    Lee, Soon Gi

    The central goal of this research is to quantitatively characterize the relationships between processing, microstructure, and mechanical properties of important high-pressure die-cast (HPDC) Mg-alloys. For this purpose, a new digital image processing technique for automatic detection and segmentation of gas and shrinkage pores in the cast microstructure is developed and it is applied to quantitatively characterize the effects of HPDC process parameters on the size distribution and spatial arrangement of porosity. To get better insights into detailed geometry and distribution of porosity and other microstructural features, an efficient and unbiased montage based serial sectioning technique is applied for reconstruction of three-dimensional microstructures. The quantitative microstructural data have been correlated to the HPDC process parameters and the mechanical properties. The analysis has led to hypothesis of formation of new type of shrinkage porosity called, "gas induced shrinkage porosity" that has been substantiated via simple heat transfer simulations. The presence of inverse surface macrosegregation has been also shown for the first time in the HPDC Mg-alloys. An image analysis based technique has been proposed for simulations of realistic virtual microstructures that have realistic complex pore morphologies. These virtual microstructures can be implemented in the object oriented finite elements framework to model the variability in the fracture sensitive mechanical properties of the HPDC alloys.

  5. Hydroxyapatite-Coated Magnesium-Based Biodegradable Alloy: Cold Spray Deposition and Simulated Body Fluid Studies

    NASA Astrophysics Data System (ADS)

    Noorakma, Abdullah C. W.; Zuhailawati, Hussain; Aishvarya, V.; Dhindaw, B. K.

    2013-10-01

    A simple modified cold spray process in which the substrate of AZ51 alloys were preheated to 400 °C and sprayed with hydroxyapatite (HAP) using high pressure cold air nozzle spray was designed to get biocompatible coatings of the order of 20-30 μm thickness. The coatings had an average modulus of 9 GPa. The biodegradation behavior of HAP-coated samples was tested by studying with simulated body fluid (SBF). The coating was characterized by FESEM microanalysis. ICPOES analysis was carried out for the SBF solution to know the change in ion concentrations. Control samples showed no aluminum corrosion but heavy Mg corrosion. On the HAP-coated alloy samples, HAP coatings started dissolving after 1 day but showed signs of regeneration after 10 days of holding. All through the testing period while the HAP coating got eroded, the surface of the sample got deposited with different apatite-like compounds and the phase changed with course from DCPD to β-TCP and β-TCMP. The HAP-coated samples clearly improved the biodegradability of Mg alloy, attributed to the dissolution and re-precipitation of apatite showed by the coatings as compared to the control samples.

  6. Characterization of High Strain Rate Mechanical behavior of AZ31 magnesium alloy using 3D Digital Image Correlation

    SciTech Connect

    Wang, Yanli; Xu, Hanbing; ERDMAN III, DONALD L; Starbuck, J Michael; Simunovic, Srdjan

    2011-01-01

    Characterization of the material mechanical behavior at sub-Hopkinson regime (0.1 to 1000 s{sup -1}) is very challenging due to instrumentation limitations and the complexity of data analysis involved in dynamic loading. In this study, AZ31 magnesium alloy sheet specimens are tested using a custom designed servo-hydraulic machine in tension at nominal strain rates up to 1000 s{sup -1}. In order to resolve strain measurement artifacts, the specimen displacement is measured using 3D Digital Image correlation instead from actuator motion. The total strain is measured up to {approx} 30%, which is far beyond the measurable range of electric resistance strain gages. Stresses are calculated based on the elastic strains in the tab of a standard dog-bone shaped specimen. Using this technique, the stresses measured for strain rates of 100 s{sup -1} and lower show little or no noise comparing to load cell signals. When the strain rates are higher than 250 s{sup -1}, the noises and oscillations in the stress measurements are significantly decreased from {approx} 250 to 50 MPa. Overall, it is found that there are no significant differences in the elongation, although the material exhibits slight work hardening when the strain rate is increased from 1 to 100 s{sup -1}.

  7. Biodegradable poly-lactic acid based-composite reinforced unidirectionally with high-strength magnesium alloy wires.

    PubMed

    Li, X; Chu, C L; Liu, L; Liu, X K; Bai, J; Guo, C; Xue, F; Lin, P H; Chu, Paul K

    2015-05-01

    Biodegradable poly-lactic acid (PLA)--based composites reinforced unidirectionally with high-strength magnesium alloy wires (MAWs) are fabricated by a heat-compressing process and the mechanical properties and degradation behavior are studied experimentally and theoretically. The composites possess improved strengthening and toughening properties. The bending strength and impact strength of the composites with 40 vol% MAWs are 190 MPa and 150 kJ/m(2), respectively, although PLA has a low viscosity and an average molecular weight of 60,000 g/mol. The mechanical properties of the composites can be further improved by internal structure modification and interface strengthening and a numerical model incorporating the equivalent section method (ESM) is proposed for the bending strength. Micro arc oxidization (MAO) of the MAWs is an effective interfacial strengthening method. The composites exhibit high strength retention during degradation and the PLA in the composite shows a smaller degradation rate than pure PLA. The novel biodegradable composites have large potential in bone fracture fixation under load-bearing conditions. PMID:25725562

  8. Microstructure and Mechanical Properties of Fiber-Laser-Welded and Diode-Laser-Welded AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chowdhury, S. M.; Chen, D. L.; Bhole, S. D.; Powidajko, E.; Weckman, D. C.; Zhou, Y.

    2011-07-01

    The microstructures, tensile properties, strain hardening, and fatigue strength of fiber-laser-welded (FLW) and diode-laser-welded (DLW) AZ31B-H24 magnesium alloys were studied. Columnar dendrites near the fusion zone (FZ) boundary and equiaxed dendrites at the center of FZ, with divorced eutectic β-Mg17Al12 particles, were observed. The FLW joints had smaller dendrite cell sizes with a narrower FZ than the DLW joints. The heat-affected zone consisted of recrystallized grains. Although the DLW joints fractured at the center of FZ and exhibited lower yield strength (YS), ultimate tensile strength (UTS), and fatigue strength, the FLW joints failed at the fusion boundary and displayed only moderate reduction in the YS, UTS, and fatigue strength with a joint efficiency of ~91 pct. After welding, the strain rate sensitivity basically vanished, and the DLW joints exhibited higher strain-hardening capacity. Stage III hardening occurred after yielding in both base metal (BM) and welded samples. Dimple-like ductile fracture characteristics appeared in the BM, whereas some cleavage-like flat facets together with dimples and river marking were observed in the welded samples. Fatigue crack initiated from the specimen surface or near-surface defects, and crack propagation was characterized by the formation of fatigue striations along with secondary cracks.

  9. Microstructural Evolution and Flow Behavior of Twin-Roll Cast AZ41 Magnesium Alloy during Hot Compression

    NASA Astrophysics Data System (ADS)

    Liu, Zhiyi; Chen, Xu; Hou, Yanhui; Kang, Sukbong

    2012-12-01

    Microstructural evolution and flow behavior of twin-roll cast AZ41 magnesium alloy during hot compression were characterized by employing deformation temperature of 300°C, 350°C and 400°C, and strain rate ranging from 10-3 to 10-2s-1. When compressed at different temperature (300°C, 350°C and 400°C) and strain rate (10-3 and 10-2s-1) all stress strain curves showed a flow softening behavior before strained to 0.51 due to dynamic recrystallization, even though concurrent twinning was quite active. Twinning contributed to the flow hardening behavior appeared during the end of hot compression (ɛ > 0.51) at a strain rate of 10-2s-1 and elevated temperature (300°C, 350°C and 400°C) in spite of the softening effect of concurrently occurred dynamic recrystallization. TEM image showed that discontinuous recrystallization occurred when deformed at elevated temperature as high as 400°C and the strain rate ranging from 10-2 to 10-3s-1. It is suggested that dislocation slip, twinning and recrystallization develop in a cyclic mode from initial stage to the end of hot compression.

  10. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition.

    PubMed

    Zhang, Jie; Wen, Zhaohui; Zhao, Meng; Li, Guozhong; Dai, Changsong

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. PMID:26478396

  11. Surface properties of AZ91 magnesium alloy after PEO treatment using molybdate salts and low current densities

    NASA Astrophysics Data System (ADS)

    Pezzato, Luca; Brunelli, Katya; Napolitani, Enrico; Magrini, Maurizio; Dabalà, Manuele

    2015-12-01

    Plasma electrolytic oxidation (PEO) process is a recently developed electrochemical method used to produce on the surface of various metals oxide ceramic coatings that improve corrosion and wear properties of the substrate. In this work, PEO process was applied on AZ91 magnesium alloy using low current densities (0.05 A/cm2) and an alkaline solution of silicates with different concentrations of sodium molybdate (0.3-3 g/l). The effect of the low current densities of process and of molybdate salts on the corrosion resistance of the coatings was studied with potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) in chloride and sulfate environment. The morphology, the phases and the chemical composition of the coatings were examined using a scanning electron microscope equipped with EDS, X-ray diffraction, secondary ion mass spectrometry and X-ray photoelectron spectroscopy. The corrosion properties of the PEO coated samples were remarkably improved if compared with the uncoated samples. The addition of sodium molybdate, in determinate conditions, had a positive effect on the characteristics of the coatings in terms of corrosion resistance.

  12. The use of mechanical alloying for the preparation of palladized magnesium bimetallic particles for the remediation of PCBs.

    PubMed

    Coutts, Janelle L; Devor, Robert W; Aitken, Brian; Hampton, Michael D; Quinn, Jacqueline W; Clausen, Christian A; Geiger, Cherie L

    2011-09-15

    The kinetic rate of dechlorination of a polychlorinated biphenyl (PCB-151) by mechanically alloyed Mg/Pd was studied for optimization of the bimetallic system. Bimetal production was first carried out in a small-scale environment using a SPEX 8000M high-energy ball mill with 4-μm-magnesium and palladium impregnated on graphite, with optimized parameters including milling time and Pd-loading. A 5.57-g sample of bimetal containing 0.1257% Pd and ball milled for 3 min resulted in a degradation rate of 0.00176 min(-1)g(-1) catalyst as the most reactive bimetal. The process was then scaled-up, using a Red Devil 5400 Twin-Arm Paint Shaker, fitted with custom plates to hold milling canisters. Optimization parameters tested included milling time, number of ball bearings used, Pd-loading, and total bimetal mass milled. An 85-g sample of bimetal containing 0.1059% Pd and ball-milled for 23 min with 16 ball bearings yielded the most reactive bimetal with a degradation rate of 0.00122 min(-1)g(-1) catalyst. Further testing showed adsorption did not hinder extraction efficiency and that dechlorination products were only seen when using the bimetallic system, as opposed to any of its single components. The bimetallic system was also tested for its ability to degrade a second PCB congener, PCB-45, and a PCB mixture (Arochlor 1254); both contaminants were seen to degrade successfully. PMID:21807459

  13. Microstructure and Fatigue Behavior of Friction Stir-welded Noncombustive Mg-9Al-Zn-Ca Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, L.; Li, Z. Y.; Nakata, K.; Feng, J. C.; Huang, Y. X.; Liao, J. S.

    2016-06-01

    Microstructure and fatigue behavior of friction stir-welded noncombustive Mg-9Al-Zn-Ca magnesium alloy were investigated. The as-received hot-extruded material consisted of equiaxed α-Mg grains with β-Mg17Al12 and Al2Ca compounds distributed along the grain boundaries. Friction stir welding produced much refined α-Mg grains accompanied by the dissolution of the eutectic β-Mg17Al12 phase, while Al2Ca phase was dispersed homogenously into the Mg matrix. Friction stir welding produced slightly increased hardness and tensile strength in the defect-free welds compared with the base material due to microstructural refinement and uniform distribution of intermetallic compounds. The load-controlled uniaxial tensile high-cycle fatigue tests indicated that fatigue strength of 90 MPa was obtained for the friction stir-welded joint with fatigue crack initiated basically near the specimen's surface and at the retreating side of the joint. Crack propagation was characterized by cleavage and fatigue striations.

  14. Ductile Fracture Prediction in Rotational Incremental Forming for Magnesium Alloy Sheets Using Combined Kinematic/Isotropic Hardening Model

    NASA Astrophysics Data System (ADS)

    Nguyen, Duc-Toan; Park, Jin-Gee; Kim, Young-Suk

    2010-08-01

    To predict the ductile fracture of a magnesium alloy sheet when using rotational incremental forming, a combined kinematic and isotropic hardening law is implemented and evaluated from the histories of the ductile fracture value ( I) using a finite element analysis. Here, the criterion for a ductile fracture, as developed by Oyane ( J. Mech. Work. Technol., 1980, vol. 4, pp. 65-81), is applied via a user material based on a finite element analysis. To simulate the effect of the large amount of heat generation at elements in the contact area due to the friction energy of the rotational tool-specimen interface on the equivalent stress-strain evolution in incremental forming, the Johnson-Cook (JC) model was applied and the results compared with equivalent stress-strain curves obtained from tensile tests at elevated temperatures. The finite element (FE) simulation results for a ductile fracture were compared with the experimental results for a (80 mm × 80 mm × 25 mm) square shape with a 45 and 60 deg wall angle, respectively, and a (80 mm × 80 mm × 20 mm) square shape with a 70 deg wall angle. The trends of the FE simulation results agreed quite well with the experimental results. Finally, the effects of the process parameters, i.e., the tool down-step and tool radius, on the ductile fracture value and FLC at fracture (FLCF) were also investigated using the FE simulation results.

  15. Combined effect of pulse electron beam treatment and thin hydroxyapatite film on mechanical features of biodegradable AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Surmeneva, M. A.; Tyurin, A. I.; Teresov, A. D.; Koval, N. N.; Pirozhkova, T. S.; Shuvarin, I. A.; Surmenev, R. A.

    2015-11-01

    The morphology, elemental, phase composition, nanohardness, and Young's modulus of the hydroxyapatite (HA) coating deposited via radio frequency (RF) magnetron sputtering onto the AZ31 surface were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), and nanoindentationtechniques. The calcium phosphate (Ca/P) molar ratio of the HA coating deposited via RF-magnetron sputtering onto AZ31 substrates according to EDX was 1.57+0.03. The SEM experiments revealed significant differences in the morphology of the HA film deposited on untreated and treated with the pulsed electron beam (PEB) AZ31 substrate. Nanoindentation studies demonstrated significant differences in the mechanical responses of the HA film deposited on the initial and PEB-modified AZ31 substrates. The nanoindentation hardness and the Young's modulus of the HA film on the magnesium alloy modified using the PEB treatment were higher than that of the HA layer on the untreated substrate. Moreover, the HA film fabricated onto the PEB-treated surface was more resistant to plastic deformation than the same film on the untreated AZ31 surface.

  16. Mechanical properties and microstructures of a magnesium alloy gas tungsten arc welded with a cadmium chloride flux

    SciTech Connect

    Zhang, Z.D.; Liu, L.M. Shen, Y.; Wang, L.

    2008-01-15

    Gas tungsten arc (GTA) welds were prepared on 5-mm thick plates of wrought magnesium AZ31B alloy, using an activated flux. The microstructural characteristics of the weld joint were investigated using optical and scanning microscopy, and the fusion zone microstructure was compared with that of the base metal. The elemental distribution was also investigated by electron probe microanalysis (EPMA). Mechanical properties were determined by standard tensile tests on small-scale specimens. The as-welded fusion zone prepared using a CdCl{sub 2} flux exhibited a larger grain size than that prepared without flux; the microstructure consisted of matrix {alpha}-Mg, eutectic {alpha}-Mg and {beta}-Al{sub 12}Mg{sub 17}. The HAZ was observed to be slightly wider for the weld prepared with a CdCl{sub 2} flux compared to that prepared without flux; thus the tensile strength was lower for the flux-prepared weld. The fact that neither Cd nor Cl was detected in the weld seam by EPMA indicates that the CdCl{sub 2} flux has a small effect on convection in the weld pool.

  17. Abnormal distribution of microhardness in tungsten inert gas arc butt-welded AZ61 magnesium alloy plates

    SciTech Connect

    Xu Nan; Shen Jun; Xie Weidong; Wang Linzhi; Wang Dan; Min Dong

    2010-07-15

    In this study, the effects of heat input on the distribution of microhardness of tungsten inert gas (TIG) arc welded hot-extruded AZ61 magnesium alloy joints were investigated. The results show that with an increase of heat input, the distributions of microhardness at the top and bottom of the welded joints are different because they are determined by both the effect of grain coarsening and the effect of dispersion strengthening. With an increase of the heat input, the microhardness of the heat-affected zone (HAZ) at the top and bottom of welded joints and the fusion zone (FZ) at the bottom of welded joints decreased gradually, while the microhardness of the FZ at the top of welded joints decreased initially and then increased sharply. The reason for the abnormal distribution of microhardness of the FZ at the top of the welded joints is that this area is close to the heat source during welding and then large numbers of hard {beta}-Mg{sub 17}(Al,Zn){sub 12} particles are precipitated. Hence, in this case, the effect of dispersion strengthening dominated the microhardness.

  18. Fatigue property of a bioabsorbable magnesium alloy with a hydroxyapatite coating formed by a chemical solution deposition.

    PubMed

    Hiromoto, Sachiko; Tomozawa, Masanari; Maruyama, Norio

    2013-09-01

    A hydroxyapatite (HAp) coating was directly formed on an extruded AZ31 magnesium alloy by a single-step chemical solution deposition. The HAp coating consists of an outer porous HAp layer, an inner continuous HAp layer, and a thin intermediate MgO layer, and the inner HAp and MgO layers are composed of nanocrystals. Tensile and fatigue tests were performed on the HAp-coated AZ31 in air. The HAp coating microscopically showed neither crack nor detachment at 5% static elongation (1.5% residual strain). With further elongation under tensile stress, cracks were formed perpendicularly to the tensile direction, and fragments of the coating detached with a fracture inside the inner continuous HAp layer. The fatigue strengths at 10(7) cycles (fatigue limit) of HAp-coated and mechanically polished AZ31 were ca. 80 MPa and ca. 90 MPa, respectively. The slight decrease in the fatigue limit with the HAp coating is attributed to small pits with a depth of ca. 10 μm formed on the substrate during the HAp-coating treatment. The HAp coating remained on the specimen without cracks after 10(7) cycles at the fatigue limit, which provides ca. 3% cyclic elongation. PMID:23727947

  19. Producing Nanocomposite Layer on the Surface of As-Cast AZ91 Magnesium Alloy by Friction Stir Processing

    NASA Astrophysics Data System (ADS)

    Asadi, P.; Besharati Givi, M. K.; Faraji, G.

    Friction stir processing (FSP) is an effective tool to produce a surface composite layer with enhanced mechanical properties and modified microstructure of as-cast and sheet metals. In the present work, the mechanical and microstructural properties of as-cast AZ91 magnesium alloy were enhanced by FSP and an AZ91/SiC surface nanocomposite layer has been produced using 30 nm SiC particles. Effect of the FSP pass number on the microstructure, grain size, microhardness, and powder distributing pattern of the surface developed has been investigated. The developed surface nanocomposite layer presents a higher hardness, an ultra fine grain size and a better homogeneity. Results show that, increasing the number of FSP passes enhances distribution of nano-sized SiC particles in the AZ91 matrix, decreases the grain size, and increases the hardness significantly. Also, changing of the tool rotating direction results much uniform distribution of the SiC particles, finer grains, and a little higher hardness.

  20. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    SciTech Connect

    Fasoyinu, Yemi; Griffin, John A.

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  1. Effect of Minor Zn Additions on the Mechanical and Corrosion Properties of Solution-Treated AM60-2%RE Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Z. L.; Liu, Y.; Liu, X. Q.; Wang, M. M.

    2016-07-01

    The microstructure, mechanical properties, and corrosion behaviors of solution-treated AM60-2%RE magnesium alloy containing 0.2-0.8% wt.% Zn were investigated. With the increase of Zn, the volume fraction of dispersed rod-like Al4RE and granular-like Al11RE3 phases of solution-treated AM60-2%RE + x%Zn increased, which improved the mechanical properties by dispersion strengthening. With increasing Zn content, the corrosion current density decreased, and the corrosion potential and electrochemical impedance of the alloys increased, and the corrosion resistance of solution-treated AM60-2%RE + x%Zn was improved. With the increase of Zn content, the leaf-like corrosion products of the alloy became smaller and more compact, and the content of Zn, Al, Ce, and La in corrosion products increased, which was beneficial to inhibit the corrosion progress.

  2. Effect of Minor Zn Additions on the Mechanical and Corrosion Properties of Solution-Treated AM60-2%RE Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Z. L.; Liu, Y.; Liu, X. Q.; Wang, M. M.

    2016-05-01

    The microstructure, mechanical properties, and corrosion behaviors of solution-treated AM60-2%RE magnesium alloy containing 0.2-0.8% wt.% Zn were investigated. With the increase of Zn, the volume fraction of dispersed rod-like Al4RE and granular-like Al11RE3 phases of solution-treated AM60-2%RE + x%Zn increased, which improved the mechanical properties by dispersion strengthening. With increasing Zn content, the corrosion current density decreased, and the corrosion potential and electrochemical impedance of the alloys increased, and the corrosion resistance of solution-treated AM60-2%RE + x%Zn was improved. With the increase of Zn content, the leaf-like corrosion products of the alloy became smaller and more compact, and the content of Zn, Al, Ce, and La in corrosion products increased, which was beneficial to inhibit the corrosion progress.

  3. Microstructure and properties of the low-power-laser clad coatings on magnesium alloy with different amount of rare earth addition

    NASA Astrophysics Data System (ADS)

    Zhu, Rundong; Li, Zhiyong; Li, Xiaoxi; Sun, Qi

    2015-10-01

    Due to the low-melting-point and high evaporation rate of magnesium at elevated temperature, high power laser clad coating on magnesium always causes subsidence and deterioration in the surface. Low power laser can reduce the evaporation effect while brings problems such as decreased thickness, incomplete fusion and unsatisfied performance. Therefore, low power laser with selected parameters was used in our research work to obtain Al-Cu coatings with Y2O3 addition on AZ91D magnesium alloy. The addition of Y2O3 obviously increases thickness of the coating and improves the melting efficiency. Furthermore, the effect of Y2O3 addition on the microstructure of laser clad Al-Cu coatings was investigated by scanning electron microscopy. The energy-dispersive spectrometer (EDS) and X-ray diffractometer (XRD) were used to examine the elemental and phase compositions of the coatings. The properties were investigated by micro-hardness test, dry wear test and electrochemical corrosion. It was found that the addition of Y2O3 refined the microstructure. The micro-hardness, abrasion resistance and corrosion resistance of the coatings was greatly improved compared with the magnesium matrix, especially for the Al-Cu coating with Y2O3 addition.

  4. Texture enhancement during grain growth of magnesium alloy AZ31B

    SciTech Connect

    Bhattacharyya, Jishnu J.; Agnew, S. R.; Muralidharan, G.

    2015-01-03

    In this paper, the microstructure and texture evolution during annealing of rolled Mg alloy AZ31B, at temperatures ranging from 260 to 450°C, is characterized, and a grain growth exponent of n=5, indicating inhibition of grain growth, is observed. Broadening of the normalized grain size distributions, which indicates abnormal grain growth, was observed at all temperatures investigated. It is shown, using a Zener-type analysis for pinning of grain boundaries by particles, that impurity-based particles are responsible for grain growth inhibition and abnormal grain growth. The strong basal texture which develops during rolling of the Mg alloy, resulting in an initial peak intensity in the (0002) pole figure of nine multiples of a random distribution (MRD), increases to ~15 MRD during annealing at 400 and 450°C. Furthermore, a specific texture component {0001}(1120) is observed in the orientation distribution, which increases from 10 to 23 MRD at 400°C. It is hypothesized that the anisotropic grain boundary properties (i.e. low angle boundaries have low energy and mobility) are responsible for the texture strengthening. Additionally, electron backscattered diffraction reveals the recrystallized microstructure to contain a significant number of boundaries with ~30° misorientation about the <0001> direction, and this boundary type persists throughout most annealing treatments explored.

  5. Texture enhancement during grain growth of magnesium alloy AZ31B

    DOE PAGESBeta

    Bhattacharyya, Jishnu J.; Agnew, S. R.; Muralidharan, G.

    2015-01-03

    In this paper, the microstructure and texture evolution during annealing of rolled Mg alloy AZ31B, at temperatures ranging from 260 to 450°C, is characterized, and a grain growth exponent of n=5, indicating inhibition of grain growth, is observed. Broadening of the normalized grain size distributions, which indicates abnormal grain growth, was observed at all temperatures investigated. It is shown, using a Zener-type analysis for pinning of grain boundaries by particles, that impurity-based particles are responsible for grain growth inhibition and abnormal grain growth. The strong basal texture which develops during rolling of the Mg alloy, resulting in an initial peakmore » intensity in the (0002) pole figure of nine multiples of a random distribution (MRD), increases to ~15 MRD during annealing at 400 and 450°C. Furthermore, a specific texture component {0001}(1120) is observed in the orientation distribution, which increases from 10 to 23 MRD at 400°C. It is hypothesized that the anisotropic grain boundary properties (i.e. low angle boundaries have low energy and mobility) are responsible for the texture strengthening. Additionally, electron backscattered diffraction reveals the recrystallized microstructure to contain a significant number of boundaries with ~30° misorientation about the <0001> direction, and this boundary type persists throughout most annealing treatments explored.« less

  6. Characterization of adiabatic shear bands in AM60B magnesium alloy under ballistic impact

    SciTech Connect

    Zou, D.L.; Zhen, L. Xu, C.Y.; Shao, W.Z.

    2011-05-15

    Adiabatic shear bands in Mg alloy under ballistic impact at a velocity of 0.5 km.s{sup -1} were characterized by means of optical microscope, scanning electron microscope, transmission electron microscope and indenter technique. The results show that adiabatic shear bands were formed around the impacted crater, and the deformed and transformed bands were distinguished by etching colors in metallographic observation. TEM observation shows that the deformed bands were composed of the elongated grains and high density dislocations, while the transformed bands composed of the ultrafine and equiaxed grains were confirmed. In initial stage, the severe localized plastic deformation led to the formation of elongated grains in the deformed bands. With localized strain increasing, the severe localized deformation assisted with the plastic temperature rising led to the severe deformation grains evolved into the ultrafine and equiaxed grains, while the deformed bands were developed into transformed bands. The formation of the ultrafine and equiaxed grains in the transformed bands should be attributed to the twinning-induced rotational dynamic recrystallization mechanism. High microhardness in the bands was obtained because of the strain hardening, grain refining and content concentration. - Research Highlights: {yields} Deformed and transformed bands are found in Mg alloy under ballistic impact. {yields} The microstructures in the deformed and transformed bands are characterized. {yields} The evolution process of the microstructure in the bands is discussed.

  7. Molecular simulation of dislocation motion in magnesium alloys under high strain rates

    NASA Astrophysics Data System (ADS)

    Yi, Peng; Cammarata, Robert; Falk, Michael

    Dislocation motion of < a>dislocations on the basal and the prismatic planes under simple shear was studied using molecular simulations in Mg/Al and Mg/Y alloys. The critical resolved shear stress (CRSS) was calculated at temperature from 0K to 500K with solute concentrations from 0 to 7 at.%. The strain rates of 106-108 s-1 used in the simulation correspond to experimental strain rates of 101-105 s-1 based on Orowan's equation. Basal slip is dominated by the < a>edge dislocations. Solute hardening to the CRSS follows a power law, cn, where c is the solute concentration. The exponent n transitions from close to 2/3 at low temperature to close to 1 at high temperature. Temperature and strain rate effects on the CRSS are captured by Kocks model based on thermally activated events. Prismatic slip is controlled by the < a>screw dislocation that cross-slips between the basal and the prismatic planes, in a locking-unlocking pattern. Temperature affects the slip kinetics through the diffusion of the screw dislocation on the basal plane, which leads to vacancy and loop generation. Solute softening was observed for both Mg/Al and Mg/Y alloys. The softening on prismatic slip is due to the solute pinning effect on the basal plane, and Al is more effective in softening.

  8. Mechanical responses, texture evolution, and yield loci of extruded AZ31 magnesium alloy under various loading conditions: Experiment and modeling

    NASA Astrophysics Data System (ADS)

    Kabirian, Farhoud

    Mechanical responses and texture evolution of extruded AZ31 Mg are measured under uniaxial (tension-compression) and multiaxial (free-end torsion) loadings. Compression loading is carried out in three different directions at temperature and strain rate ranges of 77-423 K and 10-4 -3000 s -1, respectively. Texture evolution at different intermediate strains reveals that crystal reorientation is exhausted at smaller strains with increase in strain rate while increase in temperature retards twinning. In addition to the well-known tension-compression yield asymmetry, a strong anisotropy in strain hardening response is observed. Strain hardening during the compression experiment is intensified with decreasing and increasing temperature and strain rate, respectively. This complex behavior is explained through understanding the roles of deformation mechanisms using the Visco-Plastic Self Consistent (VPSC) model. In order to calibrate the VPSC model's constants as accurate as possible, a vast number of mechanical responses including stress-strain curves in tension, compression in three directions, and free-end torsion, texture evolution at different strains, lateral strains of compression samples, twin volume fraction, and axial strain during the torsion experiment. Modeling results show that depending on the number of measurements used for calibration, roles of different mechanisms in plastic deformation change significantly. In addition, a precise definition of yield is established for the extruded AZ31magnesium alloy after it is subjected to different loading conditions (uniaxial to multiaxial) at four different plastic strains. The yield response is measured in ?-? space. Several yield criteria are studied to predict yield response of extruded AZ31. This study proposes an asymmetrical fourth-order polynomial yield function. Material constants in this model can be directly calculated using mechanical measurements. Convexity of the proposed model is discussed, and

  9. Effect of severe plastic deformation on microstructure and mechanical properties of magnesium and aluminium alloys in wide range of strain rates

    NASA Astrophysics Data System (ADS)

    Skripnyak, Vladimir; Skripnyak, Evgeniya; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya

    2013-06-01

    Results of researches testify that a grain size have a strong influence on the mechanical behavior of metals and alloys. Ultrafine grained HCP and FCC metal alloys present higher values of the spall strength than a corresponding coarse grained counterparts. In the present study we investigate the effect of grain size distribution on the flow stress and strength under dynamic compression and tension of aluminium and magnesium alloys. Microstructure and grain size distribution in alloys were varied by carrying out severe plastic deformation during the multiple-pass equal channel angular pressing, cyclic constrained groove pressing, and surface mechanical attrition treatment. Tests were performed using a VHS-Instron servo-hydraulic machine. Ultra high speed camera Phantom V710 was used for photo registration of deformation and fracture of specimens in range of strain rates from 0,01 to 1000 1/s. In dynamic regime UFG alloys exhibit a stronger decrease in ductility compared to the coarse grained material. The plastic flow of UFG alloys with a bimodal grain size distribution was highly localized. Shear bands and shear crack nucleation and growth were recorded using high speed photography.

  10. The corrosion performance of die-cast magnesium alloy MRI230D in 3.5% NaCl solution saturated with Mg(OH){sub 2}

    SciTech Connect

    Aghion, E. Lulu, N.

    2010-11-15

    The environmental behavior of die-cast magnesium alloy MRI230D designated for high-temperature applications was evaluated in comparison with regular AZ91D alloy. The microstructure examination was carried out using SEM, TEM, and X-ray diffraction analysis; the corrosion performance in 3.5% NaCl solution was evaluated by immersion test, salt spray testing, potentiodynamic polarization analysis, and stress corrosion behavior by Slow Strain Rate Testing (SSRT). Although the general corrosion resistance of MRI230D was slightly improved compared to that of AZ91D alloy its stress corrosion resistance was relatively reduced. The variations in the environmental behavior of the two alloys were mainly due to the differences in their chemical composition and microstructure after die casting. In particular, the differences were related to the reduced Al content in MRI230D and the addition of Ca to this alloy, which consequently affected its relative microstructure and electrochemical characteristics. - Research Highlights: {yields}Corrosion and SCC resistance of a new Mg alloy MRI230D was evaluated vs. regular AZ91D. {yields}MRI230D has a minor advantage in corrosion performance compared with AZ91D. {yields}The SCC resistance of MRI230D by SSRT analysis was relatively reduced. {yields}The reduced SCC resistance of MRI230D was due to the detrimental effect of Ca on ductility.

  11. Effect of Y, Sr, and Nd additions on the microstructure and microfracture mechanism of squeeze-cast AZ91-X magnesium alloys

    SciTech Connect

    Lee, S.; Lee, S.H.; Kim, D.H.

    1998-04-01

    This study aims to investigate the effects of Y, Sr, and Nd additions on the microstructure and microfracture mechanism of the four squeeze-cast magnesium alloys based on the commercial AZ91 alloy. Microstructural observation, in situ fracture tests, fractographic observation were conducted on the alloys to clarify the microfracture process. Microstructural analyses indicated that grain refinement could be achieved by small additions of alloying elements, although the discontinuously precipitated Mg{sub 17}Al{sub 12} phases still existed on grain boundaries. From in situ fracture observation of an AZ91-Sr alloy, it was seen that coarse needle-shaped compound particles and Mg{sub 17}Al{sub 12} phases located on the grain boundary provided easy intergranular fracture sites under low stress intensity factor levels, resulting in the drop in toughness. On the other hand, the AZ91-Y and AZ91-Nd alloys showed improved fracture toughness, since deformation and fracture paths proceeded into grains rather than to grain boundaries, as the planar slip bands and twinnings actively developed inside the grains. These findings suggested, on the basis of the well-developed planar slip bands and twinnings, that the small addition of Y or Nd was very effective in improving fracture toughness.

  12. Magnesium Gluconate

    MedlinePlus

    Magnesium gluconate is used to treat low blood magnesium. Low blood magnesium is caused by gastrointestinal disorders, prolonged vomiting or ... disease, or certain other conditions. Certain drugs lower magnesium levels as well.This medication is sometimes prescribed ...

  13. Use of Thermodynamic Modeling for Selection of Electrolyte for Electrorefining of Magnesium from Aluminum Alloy Melts

    NASA Astrophysics Data System (ADS)

    Gesing, Adam J.; Das, Subodh K.

    2016-06-01

    With United States Department of Energy Advanced Research Project Agency funding, experimental proof-of-concept was demonstrated for RE-12TM electrorefining process of extraction of desired amount of Mg from recycled scrap secondary Al molten alloys. The key enabling technology for this process was the selection of the suitable electrolyte composition and operating temperature. The selection was made using the FactSage thermodynamic modeling software and the light metal, molten salt, and oxide thermodynamic databases. Modeling allowed prediction of the chemical equilibria, impurity contents in both anode and cathode products, and in the electrolyte. FactSage also provided data on the physical properties of the electrolyte and the molten metal phases including electrical conductivity and density of the molten phases. Further modeling permitted selection of electrode and cell construction materials chemically compatible with the combination of molten metals and the electrolyte.

  14. Recrystallization and superplasticity at 300 C in an aluminum-magnesium alloy

    NASA Technical Reports Server (NTRS)

    Hales, S. J.; Mcnelley, T. R.; Mcqueen, H. J.

    1991-01-01

    Variations in thermomechanical processing (TMP) which regulate the microstructural characteristics and superplastic response of an Al-10Mg-0.1Zr alloy at 300 C were evaluated. Mechanical property data revealed that the superplastic ductility can be enhanced by simultaneously increasing the total rolling strain, the reduction per pass, and the duration of reheating intervals between passes during isothermal rolling. Texture and microscopy data were consistent with the development of a refined microstructure by recovery-dominated processes, i.e., continuous recrystallization, during the processing. The mechanisms by which a refined substructure can be progressively converted into a fine-grained structure during repeated cycles of deformation and annealing are addressed. A qualitative description of the complex sequence of developments leading to a microstructure better suited to support superplastic response is presented.

  15. Laser Cladding of Magnesium Alloy AZ91D with Silicon Carbide

    NASA Astrophysics Data System (ADS)

    Cai, L. F.; Mark, C. K.; Zhou, Wei

    Mg alloys are ultralight but their structural applications are often limited by their poor wear and corrosion resistance. The research aimed to address the problem by laser-cladding. Cladding with SiC powder onto surface of AZ91D was carried out using Nd:YAG laser. The laser-clad surface was analyzed using the optical microscope, SEM equipped with EDS, and XRD and found to contain SiC and other Si compounds such as Mg2Si and Al3.21Si0.47 as well as much refined α-Mg grains and β-Mg17Al12 intermetallics. The laser-clad surface possesses considerably higher hardness but its corrosion resistance is not improved, indicating that the laser-cladding technique can only be adopted for applications in noncorrosive environments where wear is the predominant problem.

  16. Enhancement of the mechanical properties of AZ31 magnesium alloy via nanostructured hydroxyapatite thin films fabricated via radio-frequency magnetron sputtering.

    PubMed

    Surmeneva, M A; Tyurin, A I; Mukhametkaliyev, T M; Pirozhkova, T S; Shuvarin, I A; Syrtanov, M S; Surmenev, R A

    2015-06-01

    The structure, composition and morphology of a radio-frequency (RF) magnetron sputter-deposited dense nano-hydroxyapatite (HA) coating that was deposited on the surface of an AZ31 magnesium alloy were characterized using AFM, SEM, EDX and XRD. The results obtained from SEM and XRD experiments revealed that the bias applied during the deposition of the HA coating resulted in a decrease in the grain and crystallite size of the film having a crucial role in enhancing the mechanical properties of the fabricated biocomposites. A maximum hardness of 9.04 GPa was found for the HA coating, which was prepared using a bias of -50 V. The hardness of the HA film deposited on the grounded substrate (GS) was found to be 4.9 GPa. The elastic strain to failure (H/E) and the plastic deformation resistance (H(3)/E(2)) for an indentation depth of 50 nm for the HA coating fabricated at a bias of -50 V was found to increase by ~30% and ~74%, respectively, compared with the coating deposited at the GS holder. The nanoindentation tests demonstrated that all of the HA coatings increased the surface hardness on both the microscale and the nanoscale. Therefore, the results revealed that the films deposited on the surface of the AZ31 magnesium alloy at a negative substrate bias can significantly enhance the wear resistance of this resorbable alloy. PMID:25792410

  17. In vitro degradation and biocompatibility of a strontium-containing micro-arc oxidation coating on the biodegradable ZK60 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lin, Xiao; Yang, Xiaoming; Tan, Lili; Li, Mei; Wang, Xin; Zhang, Yu; Yang, Ke; Hu, Zhuangqi; Qiu, Jianhong

    2014-01-01

    Magnesium alloys are promising biodegradable implant candidates for orthopedic application. In the present study, a phosphate-based micro-arc oxidation (MAO) coating was applied on the ZK60 alloy to decrease its initial degradation rate. Strontium (Sr) was incorporated into the coating in order to improve the bioactivity of the coating. The in vitro degradation studies showed that the MAO coating containing Sr owned a better initial corrosion resistance, which was mainly attributed to the superior inner barrier layer, and a better long-term protective ability, probably owning to its larger thickness, superior inner barrier layer and the superior apatite formation ability. The degradation of MAO coating was accompanied by the formation of degradation layer and Ca-P deposition layer. The in vitro cell tests demonstrated that the incorporation of Sr into the MAO coating enhanced both the proliferation of preosteoblast cells and the alkaline phosphatase activity of the murine bone marrow stromal cells. In conclusion, the MAO coating with Sr is a promising surface treatment for the biodegradable magnesium alloys.

  18. Long-term in vivo degradation behaviour and biocompatibility of the magnesium alloy ZEK100 for use as a biodegradable bone implant.

    PubMed

    Dziuba, Dina; Meyer-Lindenberg, Andrea; Seitz, Jan Marten; Waizy, Hazibullah; Angrisani, Nina; Reifenrath, Janin

    2013-11-01

    Magnesium alloys are the focus of research as resorbable materials for osteosynthesis, as they provide sufficient stability and would make surgery to remove implants unnecessary. The new degradable magnesium alloy ZEK100 was developed to improve the stability and corrosion resistance by alloying with zinc, rare earth metals and zirconium. As the implants were degraded to only a limited extent after 6 months implantation in a previous in vivo study the present study was conducted to evaluate the long-term degradation behaviour and biocompatibility in the same animal model over 9 and 12 months. Five rabbits each with intramedullary tibia implants were examined over 9 and 12 months. Three legs were left without an implant to serve as negative controls. Numerous examinations were performed in the follow-up (clinical examinations, serum analysis, and radiographic and in vivo micro-CT investigations) and after death (ex vivo micro-CT, histology, and implant analysis) to assess the in vivo degradation and biocompatibility. It could be shown that favourable in vivo degradation behaviour is not necessarily associated with good biocompatibility. Although ZEK100 provided a very high initial stability and positive biodegradation, it must be excluded from further biomedical testing as it showed pathological effects on the host tissue following complete degradation. PMID:22922249

  19. Formation behavior of basal texture under the high temperature plane strain compression deformation in AZ80 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Kim, K.; Okayasu, K.; Fukutomi, H.

    2015-04-01

    The formation behavior of basal texture during high temperature deformation of AZ80 magnesium alloys in single phase was investigated by plane strain compression deformation. Three kinds of specimens with different initial textures were machined out from an extruded bar having a <101¯0> texture. Plane strain compression tests were conducted at temperatures of 623K and 723K and a strain rate of 5.0×10-2s-1, with a strain range of between - 0.4 and -1.0. After deformation, the specimens were immediately quenched in oil. Texture measurement was carried out on the compression planes by the Schulz reflection method using nickel filtered Cu Kα radiation. Electron backscatter diffraction (EBSD) measurements were also conducted in order to examine the spatial distribution of orientations. Three kinds of specimens named A, B and C were prepared from the same extruded bar. In the specimens A, B and C, {0001} was distributed preferentially parallel to ND, TD, and RD, respectively. After deformation, texture evaluation was conducted on the mid-plane section. At the plane strain compression deformation, peaks appeared in the true stress-true strain curves irrespective of the kinds of specimen used. It was found that the main components and the pole densities of the textures vary depending on deformation condition and initial texture. Six kinds of texture components were observed after deformation. The (0001)<101¯0> has formed regardless of the initial texture. There are two types of texture components; one exists before the deformation, and the other does not. Either types are considered to have stable orientations for plane strain compression. Also, the basal texture is composed of two crystal orientation components - (0001)<101¯0> and (0001)<112¯0>. When (0001) existed before deformation, an extremely sharp (0001) (compression plane) texture is formed.

  20. In vitro and in vivo biocompatibility and corrosion behaviour of a bioabsorbable magnesium alloy coated with octacalcium phosphate and hydroxyapatite.

    PubMed

    Hiromoto, Sachiko; Inoue, Motoki; Taguchi, Tetsushi; Yamane, Misao; Ohtsu, Naofumi

    2015-01-01

    Octacalcium phosphate (OCP) and hydroxyapatite (HAp) coatings were formed on Mg-3 mass% Al-1 mass% Zn (AZ31) magnesium alloy by a single-step chemical solution deposition method. Chemically polished AZ31 (Cpol-AZ31) and HAp- and OCP-coated AZ31 (HAp- and OCP-AZ31) were immersed in a medium for 52 weeks or implanted in transgenic mice for 16 weeks to examine the long-term corrosion behaviour and in situ inflammation behaviour. In the medium, Mg-ion release was restricted for the initial several days and the corrosion rate thereafter was suppressed by approximately one-half with the HAp and OCP coatings. HAp-AZ31 showed a ∼20% lower corrosion rate than OCP-AZ31. Tissues of the transgenic mouse emit fluorescence in proportion to the degree of inflammation in situ. The luminescence intensity level was too low to be a problem regardless of the coatings. A thinner fibrous tissue layer was formed around OCP- and HAp-AZ31 than around Cpol-AZ31, indicating that the HAp and OCP coatings suppressed corrosion and foreign-body reaction in vivo. Visible pits were formed in filiform and round shapes in vitro and in vivo, respectively. Corrosion was observed underneath the coatings, and almost uniform corrosion took place in vitro, while local corrosion was predominant in vivo. These differences in corrosion morphology are attributed to the adhesion of tissues and the lower diffusivity on the surface in vivo than that in vitro. Dissolution behaviour of OCP crystals in vivo was different from that in vitro. It was demonstrated that the HAp and OCP coatings developed have great potential for a biocompatible and corrosion protection coating. PMID:25257316

  1. A calorimetric investigation of recrystallization in aluminum magnesium silicon copper alloys

    NASA Astrophysics Data System (ADS)

    Abou Khatwa, Mohamed

    The recrystallization behavior of three Al--Mg--Si--Cu alloys with varying iron and manganese additions was studied by differential power scanning calorimetry under non-isothermal annealing conditions. The influence of cold deformation on the precipitation sequence and its interaction with recrystallization was also investigated. The DSC experiments were complemented by hardness measurements and microstructural studies by optical and electron microscopy. The DSC signals, after optimization of the baseline, were used for the calculation of the kinetic parameters of the recrystallization process. Two different modeling approaches based on global JMAK kinetics were implemented. The first approach utilizes the classical isothermal JMAK expression directly, while the second approach introduces a path variable related to the thermal history of the material in the JMAK description. Model-independent estimates of the activation energy were also evaluated using the Flynn-Wall-Ozawa integral isoconversion method. The results show that the initial stages of recrystallization are not affected by the preceding precipitation processes and recrystallization always follows the precipitation of the Q' phase. However, during recrystallization enhanced coarsening of the Q' phase takes place leading to its transformation to the more stable Q phase. The Q phase exerts a Zener pinning pressures on the migrating boundaries preventing the formation of an equilibrium grain structure. Moreover, for high Fe and Mn additions, discontinuous precipitation of Mg2Si overlaps with the end of recrystallization and exerts an additional pinning pressure on the boundaries. Varying the Fe and Mn content significantly affects the recrystallization kinetics. PSN is promoted in alloys with the higher Fe and Mn content and the recrystallization temperature shifts to lower values. The modeling results show that the recrystallization process conforms to the classical JMAK type behavior. The course of the

  2. Superplastic Forming of Multipass Friction Stir Processed Aluminum-Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Pradeep, S.; Pancholi, Vivek

    2014-09-01

    Multipass friction stir processing (FSP) of AA5086 Al-Mg alloy was carried out to obtain bulk fine grain material for superplastic forming. FSP produced inhomogeneous microstructure in the thickness direction. The aim of the present work was to understand superplastic forming behavior of distinct microstructural layers, i.e., nugget layer (NL) containing microstructure from nugget zone, thermo-mechanically affected/heat-affected layer (TL) containing microstructure from thermo-mechanically affected/heat-affected (TMAZ/HAZ) zone, and composite layer (CL) containing microstructure from both the above zones (nugget and TMAZ/HAZ). Superplastic forming of NL, TL, and CL blanks was carried out at constant gas pressure. Three different forming gas pressures of 0.75, 1.15, and 1.5 MPa corresponding to strain rates of 5 × 10-4 s-1, 1 × 10-3 s-1 , and 5 × 10-3 s-1, respectively, were used. Forming characteristics of CL were found to be comparable to that of NL and even better at higher forming pressures. Concomitant microstructural evolution during bulging of CL and NL plays an important role here.

  3. Superplastic Forming of Multipass Friction Stir Processed Aluminum-Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Pradeep, S.; Pancholi, Vivek

    2014-12-01

    Multipass friction stir processing (FSP) of AA5086 Al-Mg alloy was carried out to obtain bulk fine grain material for superplastic forming. FSP produced inhomogeneous microstructure in the thickness direction. The aim of the present work was to understand superplastic forming behavior of distinct microstructural layers, i.e., nugget layer (NL) containing microstructure from nugget zone, thermo-mechanically affected/heat-affected layer (TL) containing microstructure from thermo-mechanically affected/heat-affected (TMAZ/HAZ) zone, and composite layer (CL) containing microstructure from both the above zones (nugget and TMAZ/HAZ). Superplastic forming of NL, TL, and CL blanks was carried out at constant gas pressure. Three different forming gas pressures of 0.75, 1.15, and 1.5 MPa corresponding to strain rates of 5 × 10-4 s-1, 1 × 10-3 s-1 , and 5 × 10-3 s-1, respectively, were used. Forming characteristics of CL were found to be comparable to that of NL and even better at higher forming pressures. Concomitant microstructural evolution during bulging of CL and NL plays an important role here.

  4. Tensile properties of HK31XA-H24 magnesium-alloy sheet under rapid-heating conditions and constant elevated temperatures

    NASA Technical Reports Server (NTRS)

    Gibbs, Thomas W

    1956-01-01

    Specimens of HK31XA-H24 magnesium-alloy sheet from an experimental batch were heated to failure at nominal temperature rates from 0.2 F to 100 F per second under constant-load conditions. Rapid-heating yield and rupture stresses are presented and compared with the yield and ultimate stresses from elevated-temperature tensile stress-strain tests for 1/2-hour exposure. Linear temperature-rate parameters were used to correlate rapid-heating results by constructing master curves which can be used for predicting yield stresses and temperatures and for estimating rupture stresses and temperatures.

  5. Effect of geometrical stress concentrators on the current-induced suppression of the serrated deformation in an aluminum-magnesium AlMg5 alloy

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Zheltov, M. A.; Denisov, A. A.; Gasanov, M. F.; Kochegarov, S. S.

    2016-05-01

    The effect of an electric current on the band formation and the serrated deformation of planar specimens made of an aluminum-magnesium AlMg5 alloy and weakened by holes is experimentally studied. It is found that the concentration of elastic stress fields and the self-localized unstable plastic deformation field near a hole decreases the critical strain of appearance of the first stress drop and hinders the currentinduced suppression of band formation and the serrated Portevin-Le Chatelier deformation. These results are shown not to be related to the concentration of Joule heat near a hole.

  6. Preparation and Performance of Plasma/Polymer Composite Coatings on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bakhsheshi-Rad, H. R.; Hamzah, E.; Bagheriyan, S.; Daroonparvar, M.; Kasiri-Asgarani, M.; Shah, A. M.; Medraj, M.

    2016-07-01

    A triplex plasma (NiCoCrAlHfYSi/Al2O3·13%TiO2)/polycaprolactone composite coating was successfully deposited on a Mg-1.2Ca alloy by a combination of atmospheric plasma spraying and dip-coating techniques. The NiCoCrAlHfYSi (MCrAlHYS) coating, as the first layer, contained a large number of voids, globular porosities, and micro-cracks with a thickness of 40-50 μm, while the Al2O3·13%TiO2 coating, as the second layer, presented a unique bimodal microstructure with a thickness of 70-80 μm. The top layer was a hydrophobic polymer, which effectively sealed the porosities of plasma layers. The results of micro-hardness and bonding strength tests showed that the plasma coating presented excellent hardness (870 HV) and good bonding strength (14.8 MPa). However, the plasma/polymer coatings interface exhibited low bonding strength (8.6 MPa). The polymer coating formed thick layer (100-110 μm) that homogeneously covered the surface of the plasma layers. Contact angle measurement showed that polymer coating over plasma layers significantly decreased surface wettability. The corrosion current density (i corr) of an uncoated sample (262.7 µA/cm2) decreased to 76.9 µA/cm2 after plasma coatings were applied. However, it was found that the i corr decreased significantly to 0.002 µA/cm2 after polymer sealing of the porous plasma layers.

  7. Magnesium Research and Technology Development

    SciTech Connect

    Nyberg, Eric A.; Joost, William; Smith, Mark T.

    2009-12-30

    The Magnesium Research and Technical Development (MR&TD) project supports efforts to increase using magnesium in automotive applications, including improving technology, lowering costs and increasing the knowledge needed to enable alloy and manufacturing process optimization. MR&TD supports the U.S. Department of Energy (DOE)/United States Automotive Materials Partnership (USAMP) Magnesium Front End Research and Development (MFERD) project in collaboration with China and Canada. The MR&TD projects also maintains the magnesium bibliographic database at magnesium.pnl.gov.

  8. A study of the effects of rare-earth elements on the microstructural evolution and deformation behavior of magnesium alloys at temperatures up to 523K

    NASA Astrophysics Data System (ADS)

    Chakkedath, Ajith

    Due to their high specific strength, lightweight magnesium (Mg) alloys are being increasingly used for applications, such as the automotive industry, where weight savings are critical. In order to develop new alloys and processing methods to achieve higher strength and better formability to compete with currently used metal alloys, it is important to understand the effects of alloying elements, processing, and temperature on the microstructure, mechanical properties, and the deformation behavior. In this dissertation, a systematic investigation on the effects of Nd additions (0-1wt.%) and temperature (298-523K) on the microstructure and the activity of different deformation modes in as-cast and cast-then-extruded Mg-1Mn (wt.%) alloys were performed. For this study, an in-situ testing technique which combines tension and compression testing inside a scanning electron microscope (SEM) with electron backscatter diffraction (EBSD) analysis was employed. The main findings of this work were that the microstructure, strength, and the distribution of the deformation modes varied significantly as a function of Nd content, temperature, and processing. An increase in the Nd content resulted in a weaker texture after extrusion in Mg-1Mn alloys. A combination of slip and twinning mechanisms controlled the tensile deformation in the extruded alloys at ambient temperatures. With an increase in temperature, the twinning activity decreased, and slip mechanisms dominated the deformation. In the extruded Nd-containing alloys, basal slip dominated the deformation, especially at elevated temperatures, suggesting that Nd additions strengthen basal slip. This resulted in excellent elevated-temperature strength retention in extruded Mg-1Mn-1Nd alloy, and a decrease in the Nd content to 0-0.3wt.% resulted in a decrease in the tensile strength at elevated temperatures. In extruded Mg-1Mn, contraction twinning dominated the tensile deformation and this alloy exhibited a lower elongation

  9. Chemistry and electrochemistry of environment-assisted cracking of an aluminum-zinc-magnesium-copper alloy

    NASA Astrophysics Data System (ADS)

    Cooper, Kevin Richard

    2001-11-01

    The mechanism of environment-assisted cracking (EAC) of 7xxx-series alloys is unclear, involving uncertain contributions of hydrogen embrittlement (HE) and anodic dissolution (AD). Fundamental understanding of the EAC mechanism is lacking in part because the role of the crack environment is not well understood. The objective of this research was to characterize and understand the role of the crack chemistry and electrochemistry during aqueous EAC of AA 7050. The crack environment can differ significantly from bulk conditions. Cations, produced by AD, hydrolyze causing local acidification; anions from the bulk electrolyte concentrate within the crack to maintain charge neutrality; ohmic potential drop results from ion migration and diffusion. A positive correlation exists between da/dt and [Al3+]Tip in chromate-chloride electrolyte wherein tip dissolution dominates flank corrosion in establishing the crack chemistry. Tip pH was 2 to 4 and determined by the reaction Al3+ + H 2O = AlOH2+ + H+. The tip potential (ETip) was approximately -0.90 VSCE and independent of EApp . The low ETip and pH promote H+ reduction, generating atomic and molecular H. Hydrogen bubbles restrict ion movement, substantially increasing the effective crack resistance over bulk conditions. Absorbed atomic hydrogen facilitates HE. The spontaneous transition from slow, incubation to high-rate da/dt coincides with the establishment of a critical aggressive tip chemistry and tip depolarization. Development of the critical occluded chemistry necessary for accelerated da/dt is a competitive process between opposing forces: AD, hydrolysis and migration promote an aggressive environment whereas diffusion reduces concentration gradients, thereby retarding the formation of an aggressive chemistry. Quantitative assessment of the contribution of tip dissolution to crack advance is hindered by a lack of knowledge of two key parameters: the tip corrosion front height and the effective crack conductivity

  10. Design of TEOS-GPTMS sol-gel coatings on rare-earth magnesium alloys employed in the manufacture of orthopaedic implants

    NASA Astrophysics Data System (ADS)

    Rueda, L. M.; Nieves, C.; Hernández Barrios, C. A.; Coy, A. E.; Viejo, F.

    2016-02-01

    In the present work hybrid sol-gel coatings were synthesized on different magnesium alloys with potential interest in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of the inorganic precursor tetraethoxysilane (TEOS) and the organic precursor 3-glycidoxypropyltrimethoxysilane (GPTMS), employing ethanol as solvent and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different aging times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic polarization in SBF solution at 37±2°C. The results confirmed that, under specific conditions, uniform and homogeneous sol-gel coatings were obtained, which enhanced the corrosion resistance so that the corrosion current density was reduced in about two orders of magnitude with regard to the parent alloy.

  11. Synthesis and evaluation of MgF2 coatings by chemical conversion on magnesium alloys for producing biodegradable orthopedic implants of temporary use

    NASA Astrophysics Data System (ADS)

    Casanova, P. Y.; Jaimes, K. J.; Parada, N. J.; Hernández-Barrios, C. A.; Aparicio, M.; Viejo, F.; Coy, A. E.

    2013-11-01

    The aim of the present work was the synthesis of biodegradable MgF2 coatings by chemical conversion on the commercial Elektron 21 and AZ91D magnesium alloys, in aqueous HF solutions for different concentrations and temperatures. The chemical composition and morphology of the coatings were analyzed by scanning electron microscopy (SEM-EDX) and X-ray diffraction (XRD). On the other hand, their corrosion behavior was evaluated by gravimetric and electrochemical measurements in Hank's solution at 37°C for different immersion times. The experimental results revealed that chemical conversion in HF produced MgF2 coatings which corrosion resistance was enhanced by increasing the HF concentration. Further, the microstructure and composition of the base alloy played a key role on the growth and degradation mechanisms of the MgF2 coatings.

  12. Influence of second-phase particles on grain growth in AZ31 magnesium alloy during equal channel angular pressing by phase field simulation

    NASA Astrophysics Data System (ADS)

    He, Ri; Wang, Mingtao; Zhang, Xiangang; Yaping Zong, Bernie

    2016-06-01

    A phase-field model was established to simulate the refinement effect of different morphological factors of second-phase particles such as Al2O3 on the grain growth of AZ31 magnesium alloy during equal channel angular pressing (ECAP) in realistic spatiotemporal evolution. The simulation results agreed well with limited existing experimental data for the ECAP-processed AZ31 magnesium alloy and were consistent with the law of Zener. Simulations were performed to evaluate the influences of the fraction, size, distribution, and shape of incoherent second-phase particles. The simulation results showed that during high-temperature ECAP processes, the addition of 2 wt.% Al2O3 particles resulted in a strong refinement effect, reducing the grain size by 28.7% compared to that of the alloy without the particles. Nevertheless, when the fraction of particles was greater than 4 wt.%, adding more particles had little effect. In AZ31 Mg alloy, it was found that second-phase particles should have a critical size of 0.5–0.8 μm for the grain refinement effect to occur. If the size is smaller than the critical size, large particles will strongly hinder grain growth; in contrast, if the size is larger than the critical size, large particles will exhibit a weaker hindering effect than small particles. Moreover, the results showed that the refinement effect increased with increasing particle fraction located at grain boundaries with respect to the total particle content. However, the refinement effect was less pronounced when the fraction of particles located at boundaries was greater than 70%. Further simulations indicated that spherical second-phase particles hindered grain growth more than ellipsoid particles and much more than rod-shaped particles when the volume fraction of reinforcing particles was 2%. However, when the volume fraction was greater than 8%, rod-shaped particles best hindered grain growth, and spherical particles exhibited the weakest effect.

  13. Influence of heat treatment on bond strength and corrosion resistance of sol-gel derived bioglass-ceramic coatings on magnesium alloy.

    PubMed

    Shen, Sibo; Cai, Shu; Xu, Guohua; Zhao, Huan; Niu, Shuxin; Zhang, Ruiyue

    2015-05-01

    In this study, bioglass-ceramic coatings were prepared on magnesium alloy substrates through sol-gel dip-coating route followed by heat treatment at the temperature range of 350-500°C. Structure evolution, bond strength and corrosion resistance of samples were studied. It was shown that increasing heat treatment temperature resulted in denser coating structure as well as increased interfacial residual stress. A failure mode transition from cohesive to adhesive combined with a maximum on the measured bond strength together suggested that heat treatment enhanced the cohesion strength of coating on the one hand, while deteriorated the adhesion strength of coating/substrate on the other, thus leading to the highest bond strength of 27.0MPa for the sample heat-treated at 450°C. This sample also exhibited the best corrosion resistance. Electrochemical tests revealed that relative dense coating matrix and good interfacial adhesion can effectively retard the penetration of simulated body fluid through the coating, thus providing excellent protection for the underlying magnesium alloy. PMID:25728582

  14. Surface microstructure and in vitro analysis of nanostructured akermanite (Ca2MgSi2O7) coating on biodegradable magnesium alloy for biomedical applications.

    PubMed

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Hashemi Beni, Batoul; Vashaee, Daryoosh; Tayebi, Lobat

    2014-05-01

    Magnesium (Mg) alloys, owing to their biodegradability and good mechanical properties, have potential applications as biodegradable orthopedic implants. However, several poor properties including low corrosion resistance, mechanical stability and cytocompatibility have prevented their clinical application, as these properties may result in the sudden failure of the implants during the bone healing. In this research, nanostructured akermanite (Ca2MgSi2O7) powder was coated on the AZ91 Mg alloy through electrophoretic deposition (EPD) assisted micro arc oxidation (MAO) method to modify the properties of the alloy. The surface microstructure of coating, corrosion resistance, mechanical stability and cytocompatibility of the samples were characterized with different techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), electrochemical corrosion test, immersion test, compression test and cell culture test. The results showed that the nanostructured akermanite coating can improve the corrosion resistance, mechanical stability and cytocompatibility of the biodegradable Mg alloy making it a promising material to be used as biodegradable bone implants for orthopedic applications. PMID:24721316

  15. EFFECT OF Sn AND Pb ADDITIONS ON MICROSTRUCTURE OF Mg-6Al-1Zn AS-CAST MAGNESIUM ALLOYS

    NASA Astrophysics Data System (ADS)

    Hou, Haibo; Zhu, Tianping; Wang, Yuxin; Gao, Wei

    2013-07-01

    Much attention has been paid to Mg alloys given that Mg alloys are the most promising lightweight metallic material. They have found applications in automobile and other fields where weight saving is of great significance. Mg-Al-Zn alloy system (AZ series), including AZ91 and AZ61 Mg alloys, is widely used in industry. We have studied the enhancement of mechanical properties by adding alloying elements Sn and Pb. This paper reports our study on the microstructure and element distribution of the alloys with small amounts of tin (Sn) and lead (Pb) additions.

  16. In situ monitoring of corrosion mechanisms and phosphate inhibitor surface deposition during corrosion of zinc-magnesium-aluminium (ZMA) alloys using novel time-lapse microscopy.

    PubMed

    Sullivan, James; Cooze, Nathan; Gallagher, Callum; Lewis, Tom; Prosek, Tomas; Thierry, Dominique

    2015-01-01

    In situ time-lapse optical microscopy was used to examine the microstructural corrosion mechanisms in three zinc-magnesium-aluminium (ZMA) alloy coated steels immersed in 1% NaCl pH 7. Preferential corrosion of MgZn(2) lamellae within the eutectic phases was observed in all the ZMA alloys followed by subsequent dissolution of Zn rich phases. The total extent and rate of corrosion, measured using time-lapse image analysis and scanning vibrating electrode technique (SVET) estimated mass loss, decreased as Mg and Al alloying additions were increased up to a level of 3 wt% Mg and 3.7 wt% Al. This was probably due to the increased presence of MgO and Al(2)O(3) at the alloy surface retarding the kinetics of cathodic oxygen reduction. The addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to 1% NaCl pH 7 had a dramatic influence on the corrosion mechanism for a ZMA with passivation of anodic sites through phosphate precipitation observed using time-lapse image analysis. Intriguing rapid precipitation of filamentous phosphate was also observed and it is postulated that these filaments nucleate and grow due to super saturation effects. Polarisation experiments showed that the addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to the 1% NaCl electrolyte promoted an anodic shift of 50 mV in open circuit potential for the ZMA alloy with a reduction in anodic current of 2.5 orders of magnitude suggesting that it was acting primarily as an anodic inhibitor supporting the inferences from the time-lapse investigations. These phosphate additions resulted in a 98% reduction in estimated mass loss as measured by SVET demonstrating the effectiveness of phosphate inhibitors for this alloy system. PMID:25912828

  17. Magnesium for Future Autos

    SciTech Connect

    Nyberg, Eric A.; Luo, Alan A.; Sadayappan, Kumar; Shi, Wenfang

    2008-10-01

    In the quest for better fuel economy and improved environmental performance, magnesium may well become a metal of choice for constructing lighter, more efficient vehicles. Magnesium is the lightest structural metal, yet it has a high strength-to-weight ratio makes it comparable to steel in many applications. The world’s automakers already use magnesium for individual components. But new alloys and processing methods are needed before the metal can become economically and technologically feasible as a major automotive structural material. This article will explore the formation, challenges and initial results of an international collaboration—the Magnesium Front End Research and Development (MFERD) project—that is leveraging the expertise and resources of Canada, China and the United States to advance the creation of magnesium-intensive vehicles. The MFERD project aims to develop the enabling technologies and knowledge base that will lead to a vehicles that are 50-60 percent lighter, equally affordable, more recyclable and of equal or better quality when compared to today’s vehicles. Databases of information also will be captured in models to enable further alloy and manufacturing process optimization. Finally, a life-cycle analysis of the magnesium used will be conducted.

  18. Surface Analytical Methods Applied to Magnesium Corrosion.

    PubMed

    Dauphin-Ducharme, Philippe; Mauzeroll, Janine

    2015-08-01

    Understanding magnesium alloy corrosion is of primary concern, and scanning probe techniques are becoming key analytical characterization methods for that purpose. This Feature presents recent trends in this field as the progressive substitution of steel and aluminum car components by magnesium alloys to reduce the overall weight of vehicles is an irreversible trend. PMID:25826577

  19. Surface modification of a biodegradable magnesium alloy with phosphorylcholine (PC) and sulfobetaine (SB) functional macromolecules for reduced thrombogenicity and acute corrosion resistance

    PubMed Central

    Ye, Sang-Ho; Jang, Yong-Seok; Yun, Yeo-Heung; Shankarraman, Venkat; Woolley, Joshua R.; Hong, Yi; Gamble, Lara J.; Ishihara, Kazuhiko; Wagner, William R.

    2013-01-01

    Siloxane functionalized phosphorylcholine (PC) or sulfobetaine (SB) macromolecules (PCSSi or SBSSi) were synthesized to act as surface modifying agents for degradable metallic surfaces to improve acute blood compatibility and slow initial corrosion rates. The macromolecules were synthesized using a thiol-ene radical photopolymerization technique and then utilized to modify magnesium (Mg) alloy (AZ31) surfaces via an anhydrous phase deposition of the silane functional groups. X-ray photoelectron spectroscopy surface analysis results indicated successful surface modification based on increased nitrogen and phosphorus or sulfur composition on the modified surfaces relative to unmodified AZ31. In vitro acute thrombogenicity assessment after ovine blood contact with the PCSSi and SBSSi modified surfaces showed a significant decrease in platelet deposition and bulk phase platelet activation compared with the control alloy surfaces. Potentiodynamic polarization and electrochemical impedance spectroscopy data obtained from electrochemical corrosion testing demonstrated increased corrosion resistance for PCSSi and SBSSi modified AZ31 versus unmodified surfaces. The developed coating technique using PCSSi or SBSSi showed promise in acutely reducing both the corrosion and thrombotic processes, which would be attractive for application to blood contacting devices, such as vascular stents, made from degradable Mg alloys. PMID:23705967

  20. The USAMP magnesium powertrain cast components project

    NASA Astrophysics Data System (ADS)

    Powell, Bob R.

    2002-02-01

    Despite the demonstrated ability of magnesium alloys to significantly reduce weight at acceptable costs in many areas of an automobile, powertrain components have not benefited from this metal, primarily because the high-temperature alloys that are required for engines and transmissions are too expensive. However, the U.S. Department of Energy and the U.S. Automotive Materials Partnership have launched a project to evaluate several new, potentially low-cost magnesium alloys, design several pre-competitive power-train components for the best alloy properties, cast and dynamometer or vehicle test the components in assembled powertrains, develop a powertrain magnesium alloy design database and common alloy specification, and identify andpromote the funding of fundamental research into improved magnesium alloys and casting processes.