Science.gov

Sample records for arc furnace dust

  1. Mineralogical characteristics of electric arc furnace dusts

    NASA Astrophysics Data System (ADS)

    Hagni, Ann M.; Hagni, Richard D.; Demars, Christelle

    1991-04-01

    Reflected light microscopy can contribute important information regarding the mineralogy, mineral abundance, internal textures, sizes and shapes of particles in electric arc furnace (EAF) dusts. Scanning electron microscopy-energy dispersive spectroscopy and electron microprobe analysis are useful to determine the chemical compositions of the specific mineral grains in the dust particles. Furthermore, the mineralogical reactions that have taken place during the pyro-metallurgical treatment of EAF dusts and the mineralogy and textural character of those treated dust samples can be directly observed by reflected light microscopy. Such studies are useful in monitoring the efficiency of experimental pyrometallurgical treatment of EAF dusts which are designed to render them nonhazardous.

  2. Glassification of electric arc furnace dust

    SciTech Connect

    Ek, R.B. ); Schlobohm, J.E. )

    1993-04-01

    The Glassification process is a unique system that treats hazardous materials such as electric arc furnace dust, slag, spent refractories, etc, and produces an inert, nontoxic marketable commodity. A wide variety of end products include: colored glasses; glass-ceramics that resemble natural rocks used for architectural purposes and decorative articles; roofing granules; abrasive grit; brick and tile colorants; and fillers. This paper describes the process.

  3. Recycling of electric-arc-furnace dust

    SciTech Connect

    Sresty, G.C.

    1990-05-01

    Electric arc furnace (EAF) dust is one of the largest solid waste streams produced by steel mills, and is classified as a waste under the Resource Conservation and Recovery Act (RCRA) by the U.S. Environmental Protection Agency (EPA). Successful recycle of the valuable metals (iron, zinc, and lead) present in the dust will result in resource conservation while simultaneously reducing the disposal problems. Technical feasibility of a novel recycling method based on using hydrogen as the reductant was established under this project through laboratory experiments. Sponge iron produced was low in zinc, cadmium, and lead to permit its recycle, and nontoxic to permit its safe disposal as an alternative to recycling. Zinc oxide was analyzed to contain 50% to 58% zinc by weight, and can be marketed for recovering zinc and lead. A prototype system was designed to process 2.5 tons per day (600 tons/year) of EAF dust, and a preliminary economic analysis was conducted. The cost of processing dust by this recycling method was estimated to be comparable to or lower than existing methods, even at such low capacities.

  4. Hydrothermal treatment of electric arc furnace dust.

    PubMed

    Yu, Bing-Sheng; Wang, Yuh-Ruey; Chang, Tien-Chin

    2011-06-15

    In this study, ZnO crystals were fabricated from electric arc furnace dust (EAFD) after alkaline leaching, purification and hydrothermal treatment. The effects of temperature, duration, pH, and solid/liquid ratio on ZnO crystal morphology and size were investigated. Results show a high reaction temperature capable of accelerating the dissolution of ZnO precursor, expediting the growth of 1D ZnO, and increasing the L/D ratio in the temperature range of 100-200°C. ZnO crystals with high purity can also be obtained, using the one-step hydrothermal treatment with a baffle that depends on the different solubility of zincite and franklinite in the hydrothermal conditions. PMID:21497436

  5. Vitrification of electric arc furnace dusts.

    PubMed

    Pelino, M; Karamanov, A; Pisciella, P; Crisucci, S; Zonetti, D

    2002-01-01

    Electric arc furnace baghouse dust (EAFD), a waste by-product of the steelmaking process, contains the elements that are volatilized from the charge during the melting (Cr, Pb, Zn, Cu and Cd). The results of leaching tests show that the concentration of these elements exceeds the regulatory limits. Consequently, EAFD cannot be disposed of in ordinary landfill sites without stabilization of the heavy metals. In this work, the vitrification of EAFD, from both carbon and stainless steel productions, were studied. The vitrification process was selected as the inertizing process because it permits the immobilization of the hazardous elements in the glass network and represents an environmentally acceptable method for the stabilization of this waste. Classes of various compositions were obtained by mixing EAFD with glass cullet and sand. The EAFD and the glass products were characterized by DTA, TG, X-ray analysis and by the TCLP test. The results show that the stability of the product is influenced by the glass structure, which mainly depends on the Si/O ratio. Secondary crystallization heat-treatment were carried out on some samples. The results highlighted the formation of spinel phases, which reduced the chemical durability in acid media. The possibility to recover Zn from carbon steel production EAFD was investigated and about 60-70% of metal recovery was obtained. The resulting glass show higher chemical stability than glasses obtained without metal recovery. PMID:12423059

  6. Structural ceramics containing electric arc furnace dust.

    PubMed

    Stathopoulos, V N; Papandreou, A; Kanellopoulou, D; Stournaras, C J

    2013-11-15

    In the present work the stabilization of electric arc furnace dust EAFD waste in structural clay ceramics was investigated. EAFD was collected over eleven production days. The collected waste was characterized for its chemical composition by Flame Atomic Absorption Spectroscopy. By powder XRD the crystal structure was studied while the fineness of the material was determined by a laser particle size analyzer. The environmental characterization was carried out by testing the dust according to EN12457 standard. Zn, Pb and Cd were leaching from the sample in significant amounts. The objective of this study is to investigate the stabilization properties of EAFD/clay ceramic structures and the potential of EAFD utilization into structural ceramics production (blocks). Mixtures of clay with 2.5% and 5% EAFD content were studied by TG/DTA, XRD, SEM, EN12457 standard leaching and mechanical properties as a function of firing temperature at 850, 900 and 950 °C. All laboratory facilities maintained 20 ± 1 °C. Consequently, a pilot-scale experiment was conducted with an addition of 2.5% and 5% EAFD to the extrusion mixture for the production of blocks. During blocks manufacturing, the firing step reached 950 °C in a tunnel kiln. Laboratory heating/cooling gradients were similar to pilot scale production firing. The as produced blocks were then subjected to quality control tests, i.e. dimensions according to EN772-17, water absorbance according to EN772-6, and compressive strength according to EN772-1 standard, in laboratory facilities certified under EN17025. The data obtained showed that the incorporation of EAFD resulted in an increase of mechanical strength. Moreover, leaching tests performed according to the Europeans standards on the EAFD-block samples showed that the quantities of heavy metals leached from crushed blocks were within the regulatory limits. Thus the EAFD-blocks can be regarded as material of no environmental concern. PMID:24012962

  7. Characterization of directly sampled electric arc furnace dust

    NASA Astrophysics Data System (ADS)

    Porter, J. R.; Goldstein, J. I.; Kim, Y. W.

    1982-05-01

    As one part of a project to characterize electric arc furnace dust, direct sampling of particulates inside two furnaces has been undertaken. The sampled particles from two separate furnace runs were characterized by analytical electron microscopy. The elemental analyses were performed using energy dispersive x-ray analysis. Crystal structure determinations were made by convergent beam electron diffraction. The mechanism for particle formation as deduced from the experiments has been successfully incorporated into a theoretical model, which in turn predicts all of the observed features of the sampled particles and furthermore, provides new insights into control of particulate production and resource recovery.

  8. Electric arc furnace dust management: A review of technologies

    SciTech Connect

    Zunkel, A.D.

    1997-03-01

    Technologies to recover and recycle values from, stabilize and dispose of, and glassify and sell electric arc furnace dust by pyrometallurgical, hydrometallurgical, and hybrid methods continue to emerge, be reduced to commercial practice, then succeed and move forward or fail and fade away. The current development and/or commercial status of the following types of processes have been reviewed and analyzed: pyrometallurgical such as kiln, flame reactor, bath smelting, and plasma and electric furnace-based processes; hydrometallurgical involving acidic or basic leaching alone or combined with electrowinning; hybrid hydrometallurgical/pyrometallurgical stabilization techniques using cement and other additives; and glassification. Comparative costs, the trend toward higher value-added products, and the prognosis for these technologies are assessed. Regulations changed significantly during 1995 regarding allowable disposal methods, toward more flexible options. These changes are affecting current and future dust producers, processors and developers of dust management technology. The impacts are discussed.

  9. Processing electric arc furnace dust into saleable chemical products

    SciTech Connect

    1998-04-01

    The modern steel industry uses electric arc furnace (EAF) technology to manufacture steel. A major drawback of this technology is the production of EAF dust, which is listed by the U.S. Environmental Protection Agency as a hazardous waste under the Resource Conservation and Recovery Act. The annual disposal of approximately 0.65 million tons of EAF dust in the United States and Canada is an expensive, unresolved problem for the steel industry. EAF dust byproducts are generated during the manufacturing process by a variety of mechanisms. The dust consists of various metals (e.g., zinc, lead, cadmium) that occur as vapors at 1,600{degrees}C (EAF hearth temperature); these vapors are condensed and collected in a baghouse. The production of one ton of steel will generate approximately 25 pounds of EAF dust as a byproduct, which is currently disposed of in landfills.

  10. The flash reduction of electric arc furnace dusts

    NASA Astrophysics Data System (ADS)

    Wu, Li; Themelis, Nickolas J.

    1992-01-01

    The flash processing of electric arc furnace (EAF) dusts is a promising method for recovering zinc and producing nontoxic slags for direct disposal. In order to reduce the zinc content of the dust particles and maintain the iron content in oxide form, a certain range of temperature and oxygen potential must be provided, as dictated by thermodynamic requirements. Experiments were conducted with EAF dusts at three levels of zinc concentration in an electrically heated flash reactor. The results showed that the CO:CO2 ratio in the process gas was the most important parameter. The effects of zinc content in dust and O2 in inlet gas on zinc recovery were secondary. Toxicity leach tests showed that the resulting slag, even at low zinc recovery, can be disposed safely as landfill.

  11. The microwave processing of electric arc furnace dust

    NASA Astrophysics Data System (ADS)

    Sun, Xiang; Hwang, Jiann-Yang; Huang, Xiaodi

    2008-10-01

    An ideal treatment for electric arc furnace (EAF) dust is to cost-effectively process the dust on site to generate high-value products. Microwave heating has the potential to be the ideal approach. In this study, testing was conducted to evaluate the feasibility of treating EAF dust under microwave radiation to produce iron metal and zinc metal instead of zinc oxides as co-products. Microwave processing time and fixed carbon addition amounts were investigated. Different carbons with high fixed carbon contents were also tested and no significant influence was observed. Products of both metallic zinc-rich particles and metallic iron-rich residuals exhibited high purities, which satisfy recycling feedstock requirements.

  12. Appeals court upholds electric arc furnace dust disposal restrictions

    SciTech Connect

    1995-01-01

    On July 8, 1994, the US Court of Appeals for the District of Columbia upheld EPA`s 1991 final rule governing the land disposal of electric arc furnace dust, listed as K061 in the RCRA regulations. The Steel Manufacturers Association (SMA), believing that EPA had acted {open_quotes}arbitrarily and capriciously,{close_quotes} had petitioned for review of this rule. SMA members argued that K061 is reclaimed-not discarded-to recover metals as part of the steel production process; therefore, the petitioners contended that the agency has no right to regulate slag resulting from treatment of K061.

  13. Glass-ceramic materials from electric arc furnace dust.

    PubMed

    Kavouras, P; Kehagias, T; Tsilika, I; Kaimakamis, G; Chrissafis, K; Kokkou, S; Papadopoulos, D; Karakostas, Th

    2007-01-31

    Electric arc furnace dust (EAFD) was vitrified with SiO2, Na2CO3 and CaCO3 powders in an electric furnace at ambient atmosphere. Vitreous products were transformed into glass-ceramic materials by two-stage heat treatment, at temperatures determined by differential thermal analysis. Both vitreous and glass-ceramic materials were chemically stable. Wollastonite (CaSiO3) was separated from the parent matrix as the dominant crystalline phase, verified by X-ray diffraction analysis and energy dispersive spectrometry. Transmission electron microscopy revealed that wollastonite crystallizes mainly in its monoclinic form. Knoop microhardness was measured with the static indentation test method in all initial vitreous products and the microhardness values were in the region of 5.0-5.5 GPa. Devitrification resulted in glass-ceramic materials with microhardness values strongly dependent on the morphology and orientation of the separated crystal phase. PMID:16716504

  14. Understanding environmental leachability of electric arc furnace dust

    SciTech Connect

    Stegemann, J.A.; Roy, A.; Caldwell, R.J.; Schilling, P.J.; Tittsworth, R.

    2000-02-01

    Dust from production of steel in an electric arc furnace (EAF) contains a mixture of elements that pose a challenge for both recovery and disposal. This paper relates the leachability of six Canadian EAF dusts in four leaching tests [distilled water, Ontario Regulation 347 Leachate Extraction Procedure, Amount Available for Leaching (AALT), and pH 5 Stat] to their mineralogy. Chromium and nickel contaminants in EAF dust are largely unleachable (<5% available in AALT and pH 5 Stat), as they are found with the predominant spinel ferrite phase in EAF dust. However, even a small proportion of oxidized chromium can result in significant leachate concentrations of highly toxic chromate. The leachability of zinc (7--50% available), lead (2--17% available), and cadmium (9--55% available) can be significant, as large fractions of these contaminants are found as chlorides and oxides. The leaching of these metals is largely controlled by pH. The acid neutralization capacity of the EAF dusts appeared to be controlled by dissolution of lime and zincite, and results from regulatory leaching tests can be misleading because the variable acid neutralization capacity of EAF dusts can lead to very different final leachate pHs (5--12.4). A more informative approach would be to evaluate the total amounts of contaminants available in the long term, and the acid neutralization capacity.

  15. Characterization of steel mill electric-arc furnace dust.

    PubMed

    Sofilić, Tahir; Rastovcan-Mioc, Alenka; Cerjan-Stefanović, Stefica; Novosel-Radović, Vjera; Jenko, Monika

    2004-06-18

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment. PMID:15177746

  16. Removal of chloride from electric arc furnace dust.

    PubMed

    Chen, Wei-Sheng; Shen, Yun-Hwei; Tsai, Min-Shing; Chang, Fang-Chih

    2011-06-15

    Electric arc furnace (EAF) dust with high chloride content increases the threat of dioxin emissions and the high chloride content reduces the value of recycled zinc oxide produced by EAF dust recycling plants. This study conducts a number of laboratory experiments to determine the technical feasibility of a new dechlorination method. These methods consist of a series of roasting processes and water washing processes. In the roasting process, EAF dust was heated in a tube furnace to evaluate the parameters of atmospheric conditions, roasting temperature, and roasting time. Results indicate that sulfation roasting is more efficient in reducing chloride content than other roasting processes. The water washing process can totally remove water-soluble chloride at a solid to liquid ratio of 1:10. However, the remaining water-insoluble substance is difficult to dechlorinate. For example, lead chloride forms a hydroxyl-halide (PbOHCl) and lead chloride carbonate (Pb(2)CO(3)Cl(2)) agglutinative matrix that is hard to wash away. PMID:21531506

  17. Hydrometallurgical Treatment of Steelmaking Electric Arc Furnace Dusts (EAFD)

    NASA Astrophysics Data System (ADS)

    Montenegro, Victor; Oustadakis, Pashalis; Tsakiridis, Petros E.; Agatzini-Leonardou, Styliani

    2013-10-01

    The aim of the current research study was the development of a hydrometallurgical process for the recovery of metals from electric arc furnace dust. The behaviors of zinc, cadmium, iron, and lead in sulfuric acid were investigated. The recovery of the zinc (from zinc oxide) and cadmium is possible with a relatively high yield, as iron and lead remain in the solid residue after two stages of leaching at room temperature. In a third stage, zinc recovery from the zinc ferrite (in the leached residue) was carried out by pressure leaching. Under the optimum conditions of treatment and after three stages of processing, the total extractions of zinc and cadmium were 99 and 94 pct, respectively. Lead and the main part of iron remain in the residue. The proposed process also resulted in the reduction of the initial residue mass by 30 pct.

  18. Hydrometallurgically recovering zinc from electric arc furnace dusts

    NASA Astrophysics Data System (ADS)

    Antrekowitsch, J.; Antrekowitsch, H.

    2001-12-01

    The increasing use of zinc-containing scrap for steel production has lead to a high zinc content in the electric arc furnace and converter flue dusts. The cost of disposing of this residue is high due to environmental restrictions. Various recycling processes have been developed for these dusts, but most never reached the pilot plant stage and many investigations were stopped because of metallurgical and economical inefficiencies. While pyrometallurgical methods have to deal with high energy consumption, low zinc yield, and valueless residues, hydrometallurgical processes could offer an economical recycling alternative. This paper describes hydrometallurgical methods for recovering zinc from steel industry dust. These methods can be integrated in the primary zinc-winning process or in galvanization. Investigations of sulfuric-acid leaching show high zinc solubility but also a high iron content in the final liquor. As a result, steps for purification are required that cannot be conducted economically. Alternatively, a NaOH leaching gives a satisfying zinc yield and a very low solubility for the iron that remains in the residue.

  19. Recycling of electric arc furnace dust: Jorgensen steel facility

    SciTech Connect

    Jackson, T.W.; Chapman, J.S.

    1995-01-01

    This document is an evaluation of the Ek Glassification(TM) Process to recycle and convert K061-listed waste (Electric Arc Furnace or EAF dust) and other byproducts of the steel-making industry into usable products. The Process holds potential for replacing the need for expensive disposal costs associated with the listed waste with the generation of marketable products. The products include colored glass and glass-ceramics; ceramic glazes, colorants, and fillers; roofing granules and sandblasting grit; and materials for Portland cement production. Field testing of the technology was conducted by the U.S. Environmental Protection Agency (U.S. EPA) in early July of 1991 at the Earle M. Jorgensen Steel Co. (EMJ) plant in Seattle, Washington, and both technical and economic aspects of the technology were examined. TCLP testing of the product determined that leachability characteristics of metals in the product meet treatment standards for K061-listed waste. The Process was also shown to be economically viable, based on capital and operating cost estimates, and profit and revenue forecasts for a 21,000 ton-per-year operation. Although this effort showed that the technology holds promise, regulatory compliance should be evaluated on the basis of the actual hardware configuration and operating procedures along with the leachability of the specific product formulations to be used.

  20. Mineral phases of weathered and recent electric arc furnace dust.

    PubMed

    Martins, Fernanda Machado; dos Reis Neto, José Manoel; da Cunha, Carlos Jorge

    2008-06-15

    A weathered and a recent sample of electric arc furnace dust (EAFD), generated in a southern Brazilian steel industry, were characterized by X-ray fluorescence spectroscopy (XFA), powder X-ray diffraction (XRD), thermogravimetric analysis (TG), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) probe and Fourier transform infrared spectroscopy (FTIR). A quantitative phase composition model, that accounts for the observed data and for the physico-chemical conditions of formation, was postulated for each material. One sample, in the form of a wet paste, was collected from the lowest part of a landfill and corresponds to a weathered material whereas the other sample was collected from the top portion of the landfill and corresponds to a recently produced material. The dominant cations present in both samples are iron, zinc and lead with minor amounts of manganese, calcium and silicon. The dominant mineralogical phases identified in both materials are Magnetite, Franklinite and Zincite. The recent sample has Laurionite whereas the weathered sample has Hydrocerussite and Hydrozincite. PMID:18037237

  1. Thermodynamic Modeling of Zinc Speciation in Electric Arc Furnace Dust

    NASA Astrophysics Data System (ADS)

    Pickles, Chris A.

    2011-04-01

    The remelting of automobile scrap, containing galvanized steel, in an electric arc furnace (EAF) results in the generation of a dust, which contains considerable amounts of zinc and other metals. Typically, the amount of zinc is of significant commercial value, but the recovery of this metal can be hindered by the varied speciation of zinc. The majority of the zinc exists as zincite (ZnO) and zinc ferrite (ZnFe2O4) or ferritic spinels ((Zn x Mn y Fe1-x-y )Fe2O4), but other zinccontaining species such as zinc chloride, zinc hydroxide chlorides, hydrated zinc sulphates and zinc silicates have also been identified. There is a scarcity of research literature on the thermodynamic aspects of the formation of these zinc-containing species, in particular, the minor zinc-containing species. Therefore, in this study, the equilibrium module of HSC Chemistry® 6.1 was utilized to calculate the types and the amounts of the zinc-containing species. The variables studied were: the gas composition, the temperature and the dust composition. At high temperatures, zincite forms via the reaction of zinc vapour with oxygen gas and the zinc-manganese ferrites form as a result of the reaction of iron-manganese particles with zinc vapour and oxygen. At intermediate temperatures, zinc sulphates are produced through the reaction of zinc oxide and sulphur dioxide gas. As room temperature is approached, zinc chlorides and fluorides form by the reaction of zinc oxide with hydrogen chloride and hydrogen fluoride gases, respectively. Zinc silicate likely forms via the high temperature reaction of zinc vapour and oxygen with silica. In the presence of excess water and as room temperature is approached, the zinc sulphates, chlorides and fluorides can become hydrated.

  2. RECYCLING OF ELECTRIC ARC FURNACE DUST: JORGENSEN STEEL FACILITY

    EPA Science Inventory

    This document is an evaluation of the Ek Glassification Process to recycle and convert K061-tested waste (Electric Arc Furnace) and other by products of the steel-making industry into usable products. he process holds potential for replacing the need for expensive disposal costs ...

  3. Process to eliminate hazardous components from the electric arc furnace flue dust and recovering of metals

    SciTech Connect

    Lazcano-Navarro, A.

    1988-08-09

    This patent describes a method to recover metals from flue dust generated in an electric arc furnace, the method comprising: charging pelletized or powder flue dust into an electric induction furnace between induction susceptors; sealing of the furnace top to prevent entry of air; injecting natural gas through the bottom of the electric induction furnace as a solitary reducing agent; heating the charge by electromagnetic induction of the susceptors to provide reduction energy; recovering of heavy metals as a zinclead-cadmium alloy in a condenser at the top of the furnace; burning and scrubbing exiting gases in the condenser; and melting the remaining iron to produce steel and slag.

  4. Electric arc furnace dust treatment: investigation on mechanical and magnetic separation methods.

    PubMed

    Sekula, R; Wnek, M; Selinger, A; Wróbel, M

    2001-08-01

    Electric arc furnace dust (EAFD) is a major issue for processing technologies: Several million tons per year are generated, it contains both valuable and hazardous metals and yet no available treatment process has proven to be superior to all others. Processes currently applied or being developed are either of hydro- or pyrometallurgical type, which are very costly. In the paper testing of some physical separation methods of electric arc furnace dust from Polish steel industry were investigated. SEM, EDX analyses as well as grain size observations of dust particles were additionally performed. All investigations confirmed a possibility of effective magnetic and mechanical separation of EAFD particles. PMID:11720260

  5. Steel: Energy-Efficient Arc Furnace Dust into Saleable Chemical Products

    SciTech Connect

    Ericksen, E.

    1999-01-29

    Drinkard Metalox, Inc., has developed an innovative new technology to completely process electric arc furnace dust into saleable products by means of a hydro metallurgical process. Order this fact sheet to read how this new technology can both lower energy costs and eliminate the need to dispose of and transport hazardous waste off site.

  6. Steelworks residues and the Waelz kiln treatment of electric arc furnace dust

    SciTech Connect

    Strohmeier, G.; Bonestell, J.E.

    1996-04-01

    Electric arc furnace dust with a combined zinc and lead content in excess of 20% renders the dumping of this material impossible in many countries, for both statutory and financial reasons. In the Waelz process, dust is treated in a rotary kiln where it is heated to approximately 1,200 C. lead and zinc are volatilized under reducing conditions and collected as fine dust in the off-gas dust collection system. The oxide recovered in the off-gas filters contains approximately 55% Zn and up to 10% Pb, and is ideal feedstock for the Imperial Smelting furnace for lead/zinc recovery. The remaining slag is inert and unleachable so that it can be used as a building aggregate.

  7. Investigation of potential uses of electric-arc furnace dust (EAFD) in concrete

    SciTech Connect

    Al-Zaid, R.Z.; Al-Sugair, F.H.; Al-Negheimish, A.I.

    1997-02-01

    This paper presents the results of an investigation for the possible uses of electric-arc furnace dust (EAFD) by-product in concrete manufacturing. The effects of EAFD on the properties of fresh and hardened concrete are investigated. The results of standard tests on fresh concrete indicate that EAFD can be used as an effective set retarder. In addition, other standard tests appear to indicate that EAFD will enhance engineering properties of hardened concrete without any side-effects.

  8. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust.

    PubMed

    Pickles, C A

    2010-07-15

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((Zn(x)Mn(y)Fe(1-x-y))Fe(2)O(4)). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel. PMID:20356673

  9. Elution of zinc in dust discharged from electric arc furnace in carbonic acid solution

    NASA Astrophysics Data System (ADS)

    Yokoyama, S.; Sasaki, T.; Sasano, J.; Izaki, M.

    2012-03-01

    The dust discharged from an electric arc furnace (EAF) is a valuable resource of zinc. As a fundamental study of extraction of zinc, iron and chlorine in the EAF dust, the elution behavior of them in carbonic acid solution was studied. The influence of the weight of the EAF dust on the elution behavior was examined in this study. Experiment was carried out putting the EAF dust from 1 g to 200 g in weight into 1 L of water that was introduced by CO2. Generally, the pH in the aqueous solution increased with an increase in weight of the additive EAF dust. Maximums of the eluted concentrations of zinc and chloride ion increased with an increase in the weight of the additive EAF dust whereas the extraction ratios of both of them decreased with an increase in the weight of the additive EAF dust. Iron in the EAF dust remained in the dust without elution. The limit of extraction of zinc from the EAF dust to water was given by the solubilities of ZnFe2O4 and ZnO expressed by eq. (6) and eq. (9) respectively.

  10. Recycling of electric arc furnace dust through dissolution in deep eutectic ionic liquids and electrowinning.

    PubMed

    Bakkar, Ashraf

    2014-09-15

    The dust waste formed during steelmaking in electric arc furnace (EAF) is rich in ferrous and nonferrous metals. Recycling of this dust as a raw material in iron or steel-making is hazardous and therefore it is mostly dumped. This paper demonstrates recycling of EAF dust through selective dissolution of metal oxides in a deep eutectic ionic liquid. It was found that about 60% of Zn and 39% of Pb could be dissolved from the dust when stirred for 48h in 1 choline chloride:2 urea ionic liquid at 60°C. The resultant electrolyte was subsequently fed to a conventional three-electrode cell where cyclic voltammetry (CV) measurements were conducted to describe its electrochemical behavior. Two deposition peaks were determined and ascribed to deposition of zinc and lead. Static potentials were successively applied to electrowin metallic zinc. SEM/EDX investigations showed that the zinc electrowon contained remarkable contents of lead. PMID:25156719

  11. Zinc recovery by ultrasound acid leaching of double kiln treated electric arc furnace dust

    SciTech Connect

    Barrera Godinez, J.A.

    1989-01-01

    The need to convert 70,000 tons a year of electric arc furnace (EAF) dust into an environmentally safe or recyclable product has encouraged studies to reclaim zinc from this waste material. Successful characterization of a double-kiln calcine, produced from EAF dust, has shown that the calcine pellets consisted mainly of zinc oxide plates with some iron oxide particles. Preliminary leaching tests using hydrochloric and sulfuric acids indicated that this calcine is suitable for selective ultrasound leaching of zinc. A factorially designed screening test using hydrochloric acid showed that ultrasound significantly lowered iron dissolution and increased zinc dissolution, thus enhancing the selective leaching of zinc. Ultrasound, temperature, air bubbling rate and acidity increased the sulfuric acid selectivity, while fluorosilicic acid was not selective. Reactor characterization through ultrasonic field measurements led to the selection of reactor and ultrasound bath, which were utilized to enhance the selectivity of a laboratory scale sulfuric acid leaching of a double-kiln treated electric arc furnace dust. Results indicated that ultrasonic leaching of this calcine is a satisfactory technique to selectively separate zinc from iron. After further iron removal by precipitation and cementation of nickel, it was possible to electrowin zinc from the leach liquor under common industrial conditions, with current efficiencies from 86% through 92% being observed. Calcine washing showed that a substantial chloride removal is possible, but fluoride ion in the electrolyte caused deposit sticking during electrowinning.

  12. Formation of hexachlorobenzene from dusts of an electric arc furnace used in steelmaking: effect of temperature and dust composition.

    PubMed

    Murakami, Taichi; Shimura, Mizuki; Kasai, Eiki

    2008-10-01

    A certain amount of hexachlorobenzene (HCB), designated a persistent organic pollutant (POP) by the Stockholm Convention, is emitted from an electric arc furnace (EAF) used in the steelmaking process. To understand the formation and decomposition behaviors of HCB during the treatment of waste gases from an EAF, characterization of dust samples from EAFs in different plants was conducted. Dusts 1 and 2 were bag filter dusts collected from a common steel plant and a special steel plant, respectively. The initial concentrations of HCB in dusts 1 and 2 were 62 and < 0.1 ng/g of dust, respectively. Then a series of heating experiments was carried out with these dust samples under various conditions. The formation of HCB from both dusts was not significant under an Ar atmosphere, although the amount of formation from dust 1 slightly increased with an increase in the holding temperature. Under an Ar--20% O2 atmosphere, however, a remarkable amount of HCB formed from dust 1 above 573 K. A certain amount of HCB was also formed from dust 2, even though the initial concentration of HCB was very low. Moreover, the coexistence of metallic compounds such as CuCl2 had a significant accelerating effect on the formation of HCB. PMID:18939586

  13. Thermodynamic analysis of the selective carbothermic reduction of electric arc furnace dust.

    PubMed

    Pickles, C A

    2008-01-31

    Electric arc furnace (EAF) dust, which is produced as a result of the melting of automobile scrap in an electric arc furnace, contains considerable amounts of zinc and lead, which are of significant economic value. Typically, the other major components are iron oxide and calcium oxide with minor amounts of other metal oxides. In this research, a detailed thermodynamic study of the pyrometallurgical processing of the dust, using carbon as a reducing agent was performed. The SOLGASMIX solver of Outokumpu HSC Chemistry((R)) 5.1 was used to calculate the equilibrium composition under reducing conditions. The control input dust composition was as follows (in mass percent): 8.100% CaO, 8.250% 2CaO.SiO(2), 11.200% CaCO(3), 8.830% CaO.Fe(2)O(3), 7.840% Fe(3)O(4), 3.770% PbO, 38.150% ZnFe(2)O(4) and 13.860% ZnO. Selective reduction and separation of both the zinc and the lead as metallic vapours, from the iron, in oxide form, was examined. The separation of the zinc or the lead from the iron, was defined quantitatively in terms of the selectivity factor (logbeta) as follows. Equation [see the text] where the subscript symbols refer to the metal being present in gaseous (g), metallic solid (m), solid oxide (o) or metallic liquid (l) form, respectively. The standard calculations were performed for one hundred grams of dust at atmospheric pressure. The variables investigated were as follows; temperature in the range of 1273-1873K, reactant ratio (i.e. moles of carbon per gram of dust), dust composition, addition of inert gas and reduced total pressure. The calculated values were in reasonable agreement with those from previously published studies and also industrial results. PMID:17540503

  14. Recycling of an electric arc furnace flue dust to obtain high grade ZnO.

    PubMed

    Ruiz, Oscar; Clemente, Carmen; Alonso, Manuel; Alguacil, Francisco Jose

    2007-03-01

    The production of steel in electric arc furnace (EAF) generates a by-product called EAF dusts. These steelmaking flue dusts are classified in most industrialized countries as hazardous residues because the heavy metals contained in them, tend to leach under slightly acidic rainfall conditions. However, and at the same time they contain zinc species which can be used as a source to obtain valuable by-products. The present investigation shows results on the processing of an EAF flue dust using ammonium carbonate solutions. Once zinc is dissolved: ZnO + 4NH3 + H2O --> Zn(NH3)4(2+) + 2OH- with other impurities (i.e. cadmium and copper), these are eliminated from the zinc solution via cementation with metallic zinc. The purified zinc solution was evaporated (distilled) until precipitation of a zinc carbonate species, which then was calcined to yield a zinc oxide of a high grade. For the unattacked dust residue from the leaching operation, mainly composed of zinc ferrite, several options can be considered: back-recycling to the furnace, further treatment by sodium hydroxide processing or a more safely dumping due to its relatively inertness. PMID:16876937

  15. Integrated hydrometallurgical process for production of zinc from electric arc furnace dust in alkaline medium.

    PubMed

    Youcai, Z; Stanforth, R

    2000-12-30

    In this study, a novel and integrated hydrometallurgical process for the production of zinc powder from electric arc furnace (EAF) dust in alkaline medium is reported. The dust is firstly hydrolysed in water, and then fused in caustic soda at 350 degrees C for 1h, followed by leaching in alkaline solution in which both zinc and lead are effectively extracted. Zinc powder is then produced by electrowinning from the leach solution after the lead is selectively removed by precipitation using sodium sulphide as precipitant. The EAF dust tested contained 25% Zn, 1.8% Pb and 33% Fe. It was found that 38% of zinc and 68% of lead could be extracted from the dust when leached directly in caustic soda solution. Leaching of zinc increased to 80% when dust was directly fused with caustic soda followed by alkaline leaching. However, the leaching further increased to 95% when the dust was hydrolysed first with water before fusion. Zinc powder with a purity of 99.95% was then produced by electrowinning from the lead depleted solution. Stainless electrodes were used as both anode and cathode. PMID:11080580

  16. Submerged arc furnace process superior to the Waelz process in reducing PCDD/F emission during thermal treatment of electric arc furnace dust.

    PubMed

    Xu, Fu-Qian; Huang, Shao-Bin; Liao, Wei-Tung; Wang, Lin-Chi; Chang, Yu-Cheng; Chang-Chien, Guo-Ping

    2014-01-01

    Besides the Waelz process, the submerged arc furnace (SAF) process has also been extensively used to retain metals from ashes and scraps in the metallurgical industry. However, very little is known about the formation and depletion of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from this thermal process. In this study, an electric arc furnace (EAF) dust treatment plant adopting the SAF process was investigated and compared to the plant adopting the Waelz process. The predominant contributor of PCDD/F I-TEQ input was the EAF dusts, accounting for 98.4% of the total. The PCDD/F contents in the generated fly ashes of the SAF were extremely low, as almost all the organic compounds for PCDD/F formation were decomposed by the high operating temperatures (1500-1700 °C) of the SAF. Therefore, the PCDD/F emission factor of the SAF process (46.9 μg I-TEQ/tonne-EAF dust) was significantly lower than that of the Waelz process (840-1120 μg I-TEQ/tonne-EAF dust). Its PCDD/F output/input ratios (0.23 and 0.50 based on mass and toxicity) were also lower than those of the Waelz process plant (0.62 and 1.19). Therefore, the SAF process is superior to the Waelz process in reducing the potential of PCDD/F formation. PMID:23955252

  17. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples. PMID:17084503

  18. Leaching properties of electric arc furnace dust prior/following alkaline extraction.

    PubMed

    Orescanin, Visnja; Mikelić, Luka; Sofilić, Tahir; Rastovcan-Mioc, Alenka; Uzarević, Krunoslav; Medunić, Gordana; Elez, Loris; Lulić, Stipe

    2007-02-15

    This study was carried out to determine the appropriate treatment of electric arc furnace (EAF) dust prior to permanent disposal. The total heavy metal content as well as heavy metal leaching from EAF dust was investigated in five composite samples obtained from three Croatian and Slovenian steelworks. In order to recover zinc and reduce its leaching from the dust, all five samples were submitted to alkaline extraction with 10 M NaOH. Reduction of Cr (VI) to Cr(III) was conducted using FeSO4 x 7H2O solution. The elements Mn, Fe, Cu, Ni, and notably Zn and Pb, exhibited highest mobility during toxicity characteristic leaching procedure (TCLP). Comparing to TCLP extracts of initial EAF dust, zinc was found to be over 15 times lower and lead over 200 times lower in TCLP extracts of EAF dust processed by the alkaline leaching method. Since Cr (VI) exceeded its permissible level in the DIN 38414-S4 extracts of both initial and alkaline digested dust, its reduction to Cr (III) prior to permanent disposal is necessary. The recovery of zinc from EAF dust treated with alkaline agent ranged from 50.3% to 73.2%. According to phase analysis, recovery yield showed dependence on zincite/franklinite ratio. The results of the study indicate that permanent disposal of EAF dust require the following procedure: alkaline digestion (followed by leachate purification and alkaline zinc electrolyses), chromate reduction (if necessary), solidification of leaching residue and its testing using the leaching analyses. PMID:17365298

  19. Onsite recycling of electric arc furnace dust: The Jorgensen Steel Facility

    SciTech Connect

    Licis, I.J.; Bermark, R.C.

    1995-10-01

    The steel-making industry produces a large amount of Electric Arc Furnace (EAF) dust as part of normal production. This waste is listed as KO61, defined as {open_quotes}emission control dust/sludge from the primary production of steel in electric arc furnaces{close_quotes} under 40 CFR 261.32. A glass making technology called Ek Glassification{trademark} (hereafter called {open_quotes}the Process{close_quotes}) has been developed by Roger B. Ek and Associates, Inc. (hereafter called {open_quotes}the Developer{close_quotes}) to recycle EAF dust and convert it, along with other byproducts of the steel-making industry, into marketable commodities. This Process was evaluated under the Waste Reduction Innovative Technology Evaluation (WRITE) Program. The project was designed and conducted in cooperation with the Washington State Department of Environmental Quality, the Process Developer and the host test site, the Earle M. Jorgensen (EMJ) Steel Company of Seattle, Washington. Test personnel for EPA were supplied by SAIC Inc., on contract to EPA. The overall objectives of the project were to conduct a pilot scale evaluation of the Process, investigate if toxic metals are leached from the products (such as colored glass and glass-ceramics; ceramic glazes, colorants, and fillers; roofing granules and sand-blasting grit; and materials for Portland cement production). Three glass recipes (Glass I, II, and III) were designed by the developer for potential use at EMJ. The EPA portion was focused on determining the toxic metals concentrations of the Glass II recipe, evaluating the P2 impact of using this Process in comparison to traditional methods of waste treatment and disposal, and assessing the economics of both.

  20. Chemical, physical, structural and morphological characterization of the electric arc furnace dust.

    PubMed

    Machado, Janaína G M S; Brehm, Feliciane Andrade; Moraes, Carlos Alberto Mendes; Santos, Carlos Alberto Dos; Vilela, Antônio Cezar Faria; Cunha, João Batista Marimon da

    2006-08-25

    Electric arc furnace dust (EAFD) is a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Important elements to the industry such as, Fe and Zn are the main ones in EAFD. Due to their presence, it becomes very important to know how these elements are combined before studying new technologies for its processing. The aim of this work was to carry out a chemical, physical, structural and morphological characterization of the EAFD. The investigation was carried out by using granulometry analysis, chemical analysis, scanning electron microscopy (SEM), energy dispersive spectroscopy via SEM (EDS), X-ray mapping analysis via SEM, X-ray diffraction (XRD) and Mössbauer spectroscopy. By XRD the following phases were detected: ZnFe(2)O(4), Fe(3)O(4), MgFe(2)O(4), FeCr(2)O (4), Ca(0.15)Fe(2.85)O(4), MgO, Mn(3)O(4), SiO(2) and ZnO. On the other hand, the phases detected by Mössbauer spectroscopy were: ZnFe(2)O(4), Fe(3)O(4), Ca(0.15)Fe(2.85)O(4) and FeCr(2)O(4). Magnesium ferrite (MgFe(2)O(4)), observed in the XRD pattern as overlapped peaks, was not identified in the Mössbauer spectroscopy analysis. PMID:16494997

  1. Thermodynamic analysis of the selective chlorination of electric arc furnace dust.

    PubMed

    Pickles, C A

    2009-07-30

    The remelting of automobile scrap in an electric arc furnace (EAF) results in the production of a dust, which contains high concentrations of the oxides of zinc, iron, calcium and other metals. Typically, the lead and zinc are of commercial value, while the other metals are not worth recovering. At the present time, EAF dusts are treated in high temperature Waelz rotary kiln-type processes, where the lead and zinc oxides are selectively reduced and simultaneously reoxidized and a crude zinc oxide is produced. Another alternative processing route is selective chlorination, in which the non-ferrous metals are preferentially chlorinated to their gaseous chlorides and in this manner separated from the iron. In the present research, a detailed thermodynamic analysis of this chlorination process has been performed and the following factors were investigated; temperature, amount of chlorine, lime content, silica content, presence of an inert gas and the oxygen potential. High lead and zinc recoveries as gaseous chlorides could be achieved but some of the iron oxide was also chlorinated. Additionally, the calcium oxide in the dust consumes chlorine, but this can be minimized by adding silica, which results in the formation of stable calcium silicates. The optimum conditions were determined for a typical dust composition. The selectivities achieved with chlorination were lower than those for reduction, as reported in the literature, but there are other advantages such as the potential recovery of copper. PMID:19171424

  2. Microwave treatment of electric arc furnace dust with PVC: dielectric characterization and pyrolysis-leaching.

    PubMed

    Al-Harahsheh, Mohammad; Kingman, Sam; Al-Makhadmah, Leema; Hamilton, Ian E

    2014-06-15

    Microwave treatment of electric arc furnace dust (EAFD) with poly(vinyl chloride) (PVC) was studied in this work. A comprehensive characterization of the dust as well as assessing the suitability of using the thermal de-chlorination of the common plastic (PVC) under inert atmosphere was carried out to assess the possibility of Zn and other heavy metals extraction (Pb and Cd) from EAFD. The dielectric and thermal properties of EAFD, PVC and their mixtures were measured. Once combined and heated the metal oxides present in the dust reacted with HCl released from PVC during thermal de-chlorination, forming metal chlorides which were subsequently recovered by leaching with water. It was found that zinc chloride could be almost completely recovered in the leaching stage, with the overall recovery of Zn reaching 97% when the EAFD:PVC ratio was 1:2. The investigation highlighted that franklinite, the most refractory mineral to leaching, was completely destroyed. The leaching residue was found to compose mainly of magnetite and hematite. PMID:24769846

  3. Modeling of zinc solubility in stabilized/solidified electric arc furnace dust.

    PubMed

    Fernández-Olmo, Ignacio; Lasa, Cristina; Irabien, Angel

    2007-06-18

    Equilibrium models which attempt for the influence of pH on the solubility of metals can improve the dynamic leaching models developed to describe the long-term behavior of waste-derived forms. In addition, such models can be used to predict the concentration of metals in equilibrium leaching tests at a given pH. The aim of this work is to model the equilibrium concentration of Zn from untreated and stabilized/solidified (S/S) electric arc furnace dust (EAFD) using experimental data obtained from a pH-dependence leaching test (acid neutralization capacity, ANC). EAFD is a hazardous waste generated in electric arc furnace steel factories; it contains significant amounts of heavy metals such as Zn, Pb, Cr or Cd. EAFD from a local factory was characterized by X-ray fluorescence (XRF), acid digestion and X-ray diffraction (XRD). Zn and Fe were the main components while the XRD analysis revealed that zincite, zinc ferrite and hematite were the main crystalline phases. Different cement/EAFD formulations ranging from 7 to 20% dry weight of cement were prepared and subjected to the ANC leaching test. An amphoteric behavior of Zn was found from the pH dependence test. To model this behavior, the geochemical model Visual MINTEQ (VMINTEQ) was used. In addition to the geochemical model, an empirical model based on the dissolution of Zn in the acidic zone and the re-dissolution of zinc compounds in the alkaline zone was considered showing a similar prediction than that obtained with VMINTEQ. This empirical model seems to be more appropriate when the metal speciation is unknown, or when if known, the theoretical solid phases included in the database of VMINTEQ do not allow to describe the experimental data. PMID:17324503

  4. Turning waste into valuable resource: potential of electric arc furnace dust as photocatalytic material.

    PubMed

    Sapiña, M; Jimenez-Relinque, E; Castellote, M

    2014-10-01

    This paper explores the potential of a hazardous waste of difficult management, electric arc furnace dust (EAFD), as photocatalytic material. Starting from a real waste coming from a Spanish steel factory, chemical, mineralogical, and optical characterizations have been carried out. Direct trials on EAFD and mortar containing this waste have been performed to evaluate its potential as photocatalyst itself and within a cementitious material. The analysis of photocatalytic properties has been done by two different methods: degradation of NO x and degradation of rhodamine (RhB). As a result, it can be said that EAFD exhibited photocatalytic activity for both configurations with UV and visible light, having the mortar enhanced photocatalytic activity for NO x with respect to the EAFD itself. Additionally, in direct trials on the EAFD, it has been able to degrade RhB even in the dark, which has been attributed to transfer of electrons between the adsorbed RhB and the conduction band of some oxides in the dust. PMID:24928383

  5. Behavior of Zn and Fe Content in Electric Arc Furnace Dust as Submitted to Chlorination Methods

    NASA Astrophysics Data System (ADS)

    Santos, Felipe; Brocchi, Eduardo; Araújo, Victor; Souza, Rodrigo

    2015-08-01

    This work covers initially a general thermodynamics assessment regarding the zinc ferrite (ZnFe2O4) behavior toward direct and reducing chlorination. Then, the use of alternative chlorination agents were also theoretically appreciated, before a set of experiments has been carried out with industrial residue (electric arc furnace dust). Besides identifying zinc ferrite (95.4 pct), the XRD analysis indicated the presence of ZnO (4.6 pct). Therefore, the main objective of the present work is related to a theoretical (thermodynamics) and experimental (kinetics) evaluation of the mentioned residue chemical behavior as submitted to chlorination methods. Several characterization methods were used, such as X-ray diffraction, scanning electron microscopy, X-ray fluorescence, mass spectroscopy (ICP-MS), and energy-dispersive X-ray spectroscopy (EDS). It was observed that zinc was present, mostly, in the form of zinc ferrite (franklinite). The thermodynamics study revealed that Zn has a more susceptible behavior regarding the oxides conversion into chlorides. However, this tendency is not necessarily associated with a selective reaction, as showed for the chlorination in the presence of carbon, as both iron and zinc chlorides formation is feasible. The experimental results have indicated that some reaction systems can be further studied in order to identify operational conditions that enable selective formations. So, it was observed that for the calcium chloride reaction conducted at 1273 K (1000 °C) for 30 minutes, the iron content in the residue slightly increases (with 15 pct removal), whereas the zinc content decreases from 20 to 12 pct (53 pct removal), suggesting complementary studies where this possible selectivity could be even more determinant. Such results have also indicated that the direct action of chlorine at 1073 K (800 °C) allowed complete removal of zinc, followed by conversion in the order of 40 pct in iron. Therefore, a complementary investigation over

  6. In vitro assessment of genotoxic effects of electric arc furnace dust on human lymphocytes using the alkaline comet assay.

    PubMed

    Garaj-Vrhovac, Vera; Orescanin, Visnja; Ruk, Damir; Gajski, Goran

    2009-02-15

    In vitro genotoxic effects of leachates of electric arc furnace dust (EAFD) on human peripheral lymphocytes, assessed prior and following the treatment with a strong alkaline solution were investigated using the alkaline comet assay. Prior and following the treatment, lymphocytes were incubated with leachate of EAFD for 6 and 24 hours at 37 degrees C. Negative controls were also included. Mean values of the tail lengths established in the samples treated with the leachate stemming from the original dust for 6 and 24 hours, were 15.70 microm and 16.78 microm, respectively, as compared to 12.33 microm found in the control sample. Slight, but significant increase in the tail length was also found with the dust treated with a strong alkaline solution (13.37 microm and 13.60 microm). In case of high heavy metal concentrations (the extract of the original furnace dust), the incubation period was revealed to be of significance as well. The obtained results lead to the conclusion that alkaline comet assay could be used as a rapid, sensitive and low-cost tool when assessing genotoxicity of various waste materials, such as leachates of the electric arc furnace dust. PMID:19132591

  7. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4. PMID:17977656

  8. Characterization and leachability of electric arc furnace dust made from remelting of stainless steel.

    PubMed

    Laforest, Guylaine; Duchesne, Josée

    2006-07-31

    Electric arc furnace dust (EAFD) is a toxic waste product made in the remelting of scrap steel. The results of a Toxicity Characteristic Leaching Procedure (TCLP) conducted on a sample of EAFD originating from the remelting of stainless steel scrap showed that the total Cr and Cr (VI) liquor concentrations (9.7 and 6.1 mg/L, respectively) exceeded the Toxicity Characteristic Regulatory Level (TCRL). The EAFD showed a complex heterogeneous mineralogy with spinel minerals group predominance. A sequential extractions method has permitted the determination of the amount of available metals (potentially mobile component) from the EAFD as follows: Cr (3%), Ni (6%), Pb (49%) and Zn (40%). Solubility controls on Cr, Pb, Zn and Ni were identified in the EAFD. This means that the Cr, Pb, Zn and Ni concentrations in solution were controlled by the solubility of some phases from EAFD. The concentrations of Ni and Zn, which are metals not regulated by TCRL were below 0.41 and 1.3 mg/L, respectively. The solubility control on Pb was sufficient to decrease its concentration (<0.24 mg/L) to a level below the TCRL. However, the control on Cr was not sufficient to decrease its concentration (between 117 and 331 mg/L) to below the TCRL. PMID:16361056

  9. Recovery of Zn from acid mine water and electric arc furnace dust in an integrated process.

    PubMed

    Carranza, Francisco; Romero, Rafael; Mazuelos, Alfonso; Iglesias, Nieves

    2016-01-01

    In this paper, the purification of acid mine water and the treatment of electric arc furnace dust (EAFD) are integrated into one process with the aim of recovering the Zn content of both effluent and waste. Zinc recovery can reduce the cost of their environmental management: purified acid mine water is discharged after removing all metals; EAFD ceases to be hazardous waste; and Zn is valorised. The process consists of the recovery of Zn as zinc oxide and its purification into commercial products. First, EAFD is leached with acid water and the dissolved metals are selectively precipitated as hydroxides. After EADF leaching, ferrous iron is bio-oxidized and Fe and Al are then precipitated; in the following stage, Cu, Ni, Co and Cd are cemented and finally Zn is precipitated as ZnO. In order to purify water that finally is discharged to a river, lime is used as the neutralizing agent, which results in a precipitate of mainly gypsum, MnO, and ZnO. From the impure zinc oxide produced, various alternatives for the attainment of commercial products, such as basic zinc carbonate and electrolytic zinc, are studied in this work. PMID:26433358

  10. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD): part I: Characterization and leaching by diluted sulphuric acid.

    PubMed

    Oustadakis, P; Tsakiridis, P E; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The present paper is the first of a series of two articles dealing with the development of an integrated process for the recovery of zinc from electric arc furnace dust (EAFD), a hazardous industrial waste generated in the collection of particulate material during steelmaking process via electric arc furnace. Part I presents the EAFD characterization and its leaching process by diluted sulphuric acid, whereas Part II deals with the purification of the leach liquor and the recovery of zinc by solvent extraction/electrowinning. The characterization of the examined electric arc furnace dust was carried out by using granulometry analysis, chemical analysis, X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA) and scanning electron microscopy (SEM). The leaching process was based on the Zn extraction with diluted sulphuric acid from EAFD under atmospheric conditions and without using any preliminary treatment. Statistical design and analysis of experiments were used, in order to determine the main effects and interactions of the leaching process factors, which were: acid normality, temperature and solid to liquid ratio. The zinc recovery efficiency on the basis of EAFD weight reached 80%. X-ray diffraction and scanning electron microscopy were used for the characterization of the leached residues. PMID:20129730

  11. Long and short-term performance of a stabilized/solidified electric arc furnace dust.

    PubMed

    Pereira, C Fernández; Galiano, Y Luna; Rodríguez-Piñero, M A; Parapar, J Vale

    2007-09-30

    The application of class F fly ash, cement and lime to the Stabilization/Solidification (S/S) of electric arc furnace dust containing hazardous metals such as Zn, Pb, Cd, and Cr is described. The aim of the study was to determine the influence of the setting conditions during the S/S treatment and to know the behaviour of an aged solidified and stabilized waste. In order to determine the efficiency attained by the S/S process, USEPA TCLP, and other leaching tests have been accomplished. In addition, the compressive strength of the solidified waste at different times has been determined. In order to study the influence of the environmental conditions in which setting occurs, experiments were carried out with samples of the same composition, under different setting conditions: laboratory environment, stove at a temperature of 40-60 degrees C and setting in a hermetically sealed plastic bag at room temperature. All the samples were subjected to the TCLP test at 28 days, and the metal content of the resulting leachates was analysed. The results show that in some cases the setting conditions of the mixtures have a noticeable influence on the characteristics of the leachate. The evolution with time of some S/S solids, one month after their manufacture and more than 9 years after that has also been evaluated, by means of their leaching behaviour. The results obtained in this work have shown, in all the laboratory cured samples that the leachate pH decrease in the course of time, and consequently the leaching behaviour is in general worse. This could be due to the carbonation of the S/S solid and the subsequent loss of alkalinity. PMID:17459579

  12. A novel hydrothermal method for zinc extraction and separation from zinc ferrite and electric arc furnace dust

    NASA Astrophysics Data System (ADS)

    Wang, Hui-gang; Li, Yang; Gao, Jian-ming; Zhang, Mei; Guo, Min

    2016-02-01

    A novel hydrothermal process was developed to extract zinc from pure zinc ferrite (ZnFe2O4) nanopowder and zinc-containing electric arc furnace (EAF) dust using hexahydrated ferric chloride (FeCl3·6H2O) as a decomposing agent. The effects of solid FeCl3·6H2O to ZnFe2O4 ratio by mass ( R F/Z), hydrothermal reaction temperature, and time on zinc extraction were systematically investigated. In the results, when the hydrothermal reaction is conducted at 150°C for 2 h with R F/Z of 15:20, the efficiency of zinc extraction from ZnFe2O4 reaches 97.2%, and the concentration of ferric ions (Fe3+) in the leaching solution is nearly zero, indicating a high selectivity for zinc. In addition, the zinc extraction efficiency from the EAF dust reaches 94.5% in the case of the hydrothermal reaction performed at 200°C for 10 h with the solid FeCl3·6H2O to EAF dust ratio by mass ( R F/EAF dust) of 15:10. Zinc and iron separation is achieved by adjusting the pH value of the leaching solution according to the different precipitation pH values of metal hydroxides.

  13. Investigation of stabilization/solidification for treatment of electric arc furnace dust: Dynamic leaching of monolithic specimens

    SciTech Connect

    Laforest, Guylaine Duchesne, Josee

    2007-12-15

    Diffusion-controlled leaching of heavy metals (Cr, Ni, Pb and Zn) from electric arc furnace dust treated with ground granulated blast furnace slag (GGBFS) and with ordinary Portland cement (OPC) was evaluated. Monolithic specimens were evaluated under dynamic leaching conditions for 84 days with periodic leachant renewal. The influence of leaching time, nature of the leachant, binder type and the water/solid ratio of the monoliths were investigated. Results obtained showed both binders can immobilize heavy metals in the monoliths under dynamic leaching conditions, with cumulative quantity of leached metal under 0.138 mg (Cr). Alkaline leachant increased metal release from specimens and reducing the water/solid ratio of the monolith allowed for a decrease in the cumulative mass of metals leached. Chemical and mineralogical characterizations indicated that the metals were evenly distributed throughout the specimens for both binders. Decalcification was observed on the OPC monolith border following leaching. This decrease in Ca corresponded to an altered zone (20 {mu}m), identified by scanning electron microscopy. The GGBFS sample did not show an altered zone.

  14. Theoretical and experimental studies of the composition and reducibility of the dust from arc steel-melting furnaces

    NASA Astrophysics Data System (ADS)

    Stovpchenko, A. P.; Kamkina, L. V.; Proidak, Yu. S.; Derevyanchenko, I. V.; Kucherenko, O. L.; Bondarenko, M. Yu.

    2010-06-01

    The chemical and mineralogical composition of the dust from electric gas-cleaning filters of the steelmaking furnaces at the Moldavian metallurgical works is studied. The conditions of effective removal of zinc and lead from the ASF gas-cleaning dust are determined.

  15. Application of alkaline solid residue of electric arc furnace dust for neutralization/purification of electroplating wastewaters.

    PubMed

    Elez, Loris; Orescanin, Visnja; Sofilic, Tahir; Mikulic, Nenad; Ruk, Damir

    2008-10-01

    The purpose of this work was development of an appropriate procedure for the neutralization/purification of electroplating wastewater (EWW) with alkaline solid residue (ASR) by-product of the alkaline extraction of zinc and lead from electric arc furnace dust (EAFD). Removal efficiency of ASR at optimum purification conditions (pH 8 and mixing time; 20 minutes) for the elements Pb, Cr (VI), Cr (III), Fe, Ni, Cu and Zn were 94.92%, 97.58%, 99.59%, 99.48%, 97.25% and 99.97%, respectively. The concentrations of all elements in the purified wastewater were significantly lower in relation to the upper permissible limit for wastewaters suitable for discharge into the environment. The remaining waste mud was regenerated in the strong alkaline medium and successfully applied once again for the neutralization/purification of EWW. Removal efficiencies of heavy metals accomplished with regenerated waste mud were comparable to these achieved by original ASR. Elemental concentrations in the leachates of the waste mud were in accordance with regulated values. PMID:18780219

  16. Citotoxicity status of electroplating wastewater prior/after neutralization/purification with alkaline solid residue of electric arc furnace dust.

    PubMed

    Orescanin, Visnja; Kopjar, Nevenka; Durgo, Ksenija; Elez, Loris; Gustek, Stefica Findri; Colic, Jasna Franekic

    2009-02-15

    Toxicological safety of new procedure for the neutralisation/purification of wastewater originated from zinc plating facility was investigated. Wastewater was treated with alkaline solid residue-by-product of zinc recovery from electric arc furnace dust. For determination of cytotoxic potential of untreated and purified wastewater MTT test on HEp2 (human laryngeal carcinoma) and HeLa (human cervical carcinoma) cells lines and alkaline comet assay on human leukocytes were used. Then 100% of the sample as well as different dilutions were tested. Compared to negative control 100, 75 and 50% of the sample of untreated wastewater significantly decreased survival of both HEp2 and HeLa cell lines. In the presence of undiluted sample survival percentage of HeLa and HEp2 cells were only 2.3 and 0.3% respectively. Only undiluted purified wastewater showed slight but insignificant decrease of the survival of both cell lines. Even 0.5% of the sample of original electroplating wastewater exhibited significantly higher value of all comet assay parameters compared to negative control. There was no significant difference between negative control and purified wastewater for any of comet assay parameters. Significantly lower level of primary DNA damage recorded after treatment with purified water, even comparable with negative control, confirmed effectiveness of the purification process. PMID:19132590

  17. Solidification/stabilization of electric arc furnace dust using coal fly ash. Analysis of the stabilization process.

    PubMed

    Pereira, C F; Rodríguez-Piñero, M; Vale, J

    2001-03-30

    In this paper, the stabilization of electric arc furnace (EAF) dust containing hazardous metals such as Pb, Cd, Cr or Zn is described. The treatment involves a waste solidification/stabilization (S/S) process, using coal fly ash as the fundamental raw material and main binder. The article also contains a brief review of the most important recent publications related to the use of fly ash as S/S agents. The efficacy of the process has been evaluated mainly through leaching tests on the solidified products and compliance with some imposed leachate limits. The concentration of metals leaching from the S/S products was strongly leachate pH dependent; thus, the final pH of the leachate is the most important variable in reaching the limits and, therefore, in meeting the stabilization goals. In this study, the dependence relationship between the leachate pH and the concentrations of metals in the leachate are analyzed; in some cases, this allows us to estimate the speciation of contaminants in the S/S solids and to understand the mechanism responsible for reduced leachability of heavy metals from solidified wastes. PMID:11230914

  18. Radioactively contaminated electric arc furnace dust as an addition to the immobilization mortar in low- and medium-activity repositories.

    PubMed

    Castellote, Marta; Menéndez, Esperanza; Andrade, Carmen; Zuloaga, Pablo; Navarro, Mariano; Ordóñez, Manuel

    2004-05-15

    Electric arc furnace dust (EAFD), generated by the steel-making industry, is in itself an intrinsic hazardous waste; however, the case may also be that scrap used in the process is accidentally contaminated by radioactive elements such as cesium. In this case the resulting EAFD is to be handled as radioactive waste, being duly confined in low- and medium-activity repositories (LMAR). What this paper studies is the reliability of using this radioactive EAFD as an addition in the immobilization mortar of the containers of the LMAR, that is, from the point of view of the durability. Different mixes of mortar containing different percentages of EAFD have been subjected to flexural and compressive strength, initial and final setting time, XRD study, total porosity and pore size distribution, determination of the chloride diffusion coefficient, dimensional stability tests, hydration heat, workability of the fresh mix, and leaching behavior. What is deduced from the results is that for the conditions used in this research, (cement + sand) can be replaced by EAFD upto a ratio [EAFD/(cement + EAFD)] of 46% in the immobilization mortar of LMAR, apparently without any loss in the long-term durability properties of the mortar. PMID:15212272

  19. Utilization of Electric Arc Furnace Dust as raw material for the production of ceramic and concrete building products.

    PubMed

    Sikalidis, Constantine; Mitrakas, Manassis

    2006-01-01

    The up to 20 wt% addition of the Electric Arc Furnace Dust (EAFD) hazardous waste on the properties of extruded clay-based ceramic building products fired at various temperatures (850 to 1050 degrees C), as well as of dolomite-concrete products was investigated. Chemical, mineralogical and particle size distribution analyses were performed in order to characterize the used EAFD. The results showed that the ceramic specimens prepared had water absorption, firing shrinkage, apparent density, mechanical strength, colour and leaching behaviour within accepted limits. Addition of 7.5 to 15 wt% EAFD presented improved properties, while 20 wt% seems to be the upper limit. Dolomite-concrete specimens were prepared by vibration and press-forming of mixtures containing cement, sand, dolomite, EAFD and water. Modulus of rupture values were significantly increased by the addition of EAFD. The leaching tests showed stabilization of all toxic metals within the sintered ceramic structure, while the leaching behaviour of lead in dolomite-concrete products needs further detailed study. PMID:16849138

  20. Hydrometallurgical process for zinc recovery from electric arc furnace dust (EAFD). Part II: Downstream processing and zinc recovery by electrowinning.

    PubMed

    Tsakiridis, P E; Oustadakis, P; Katsiapi, A; Agatzini-Leonardou, S

    2010-07-15

    The characterization and the agitation leaching of electric arc furnace dust (EAFD) by diluted sulphuric acid have been studied in Part I, as a separate article. The aim of the present research work (Part II) is the development of a purification process of the leach liquor for the recovery of high-purity zinc by electrowinning. The proposed hydrometallurgical process consists of the following four (4) unit operations: (1) Removal of iron as easily filterable crystalline basic sulphate salt of the jarosite type, at atmospheric pressure, by chemical precipitation at pH: 3.5 and 95 degrees C. (2) Zinc solvent extraction by Cyanex 272 at pH: 3.5, T: 40 degrees C, with 25% extractant concentration. (3) Stripping of the loaded organic phase by zinc spent electrolyte (62.5 g/L Zn(2+)) at T: 40 degrees C with diluted H(2)SO(4) (3 mol/L). (4) Zinc electrowinning from sulphate solutions (at 38 degrees C) using Al as cathode and Pb as anode. The acidity of the electrolyte was fixed at 180 g/L H(2)SO(4), while the current density was kept constant at 500 A/m(2). PMID:20434263

  1. Hydrometallurgical recovery of zinc and lead from electric arc furnace dust using mononitrilotriacetate anion and hexahydrated ferric chloride.

    PubMed

    Leclerc, Nathalie; Meux, Eric; Lecuire, Jean Marie

    2002-04-26

    The purpose of this work was to study the feasibility at laboratory-scale of a new hydrometallurgical process for treating electric arc furnace dusts (EAFD). The proposed process is intended to extract zinc and lead from EAFD without destroying the iron oxides matrix. So, this material can be recycled by the steel industry. Independently of the origin of the samples, major mineralogical forms present in these wastes are Fe3O4, ZnO, ZnFe2O4 and PbOHCl. The proposed process consists of a hydrometallurgical treatment of wastes based on selective leaching of zinc and lead. Initially, a leaching is carried out utilizing a chelating agent, nitrilotriacetate anion (NTA3-), as the protonated form HNTA2-. Treatment of five EAFD samples for an hour at room temperature with a molar solution of reagent results in total leaching of the ZnO. In all cases the solubilized iron does not exceed 3 wt.%. The recovery of zinc and lead is performed by precipitation of metallic sulfides with a solution of Na2S4 sodium tetrasulfide 2M. These metallic sulfides can be used as metallurgical raw materials and the chelating reagent can be reused in the process after pH adjustment. The results of the normalized leaching test AFNOR X31-210 conducted on the leaching residues, shows that all the samples meet acceptance thresholds for hazardous wastes landfill. However, the residues contain a considerable amount of zinc as ZnFe2O4. The extraction of the zinc element requires the destruction of the ferrite structure. In this process, ZnFe2O4 is treated by FeCl3.6H2O. The reaction consists in a particle O2-/Cl- exchange allowing the recovery of zinc as ZnCl2 and iron as hematite Fe2O3. The separation of these products is accomplished by simple aqueous leaching. All of the zinc is extracted in a 8h treatment at 150 degrees C with a molar ratio FeCl3.6H2O/ZnFe2O4 equal to 10. Ultimate solid residues, which have been concentrated in iron, can be oriented towards the steel industry. PMID:11900917

  2. Chemical characterization of dust particles recovered from bag filters of electric arc furnaces for steelmaking: some factors influencing the formation of hexachlorobenzene.

    PubMed

    Tsubouchi, Naoto; Hashimoto, Hiroyuki; Ohtaka, Noriaki; Ohtsuka, Yasuo

    2010-11-15

    To make clear some factors controlling the formation of hexachlorobenzene (HCB) in the process of electric arc furnace (EAF) steelmaking, six dust samples recovered from different bag filters in commercial EAF steelmaking plants have been characterized with XRD, SEM-EPMA, XPS and temperature-programmed desorption (TPD) techniques. These dust samples contain 1.9-8.0 mass% of chlorine element, and the XPS and TPD measurements exhibit that the Cl is enriched at the dust surface and composed of the inorganic and organic functionalities, part of the Cl being evolved as HCl in the temperature region of flue gas treatment. All of the samples also include 2.1-6.4 mass% of carbon element, and some of the C can release CO(2) in the TPD up to 300°C to form active carbon sites. The number is related closely to HCB concentration of each dust. Further, it is suggested that the Zn present in the samples consists of ZnFe(2)O(4), ZnO and surface ZnCO(3), and the dust with a larger content of the ZnCO(3) has a higher concentration of HCB. It is possible that HCB formation occurs via gas-solid-solid interactions among gaseous Cl-containing compounds in flue gas, active carbon sites and surface Zn-species produced in exhaust ducts and bag filters. PMID:20674160

  3. On the distribution and bonding environment of Zn and Fe in glasses containing electric arc furnace dust: a mu-XAFS and mu-XRF study.

    PubMed

    Pinakidou, F; Katsikini, M; Paloura, E C; Kavouras, P; Kehagias, Th; Komninou, Ph; Karakostas, Th; Erko, A

    2007-04-01

    We apply synchrotron radiation assisted X-ray fluorescence (SR-XRF), SR-XRF mapping as well as micro- and conventional X-ray absorption fine structure (mu-XAFS and XAFS) spectroscopies in order to study the bonding environment of Fe and Zn in vitrified samples that contain electric arc furnace dust from metal processing industries. The samples are studied in the as-cast state as well as after annealing at 900 degrees C. The SR-XRF results demonstrate that annealing does not induce any significant changes in the distribution of either Fe or Zn, in both the as-cast and annealed glasses. The mu-XAFS spectra recorded at the Fe-K and Zn-K edges reveal that the structural role of both Fe and Zn remains unaffected by the annealing procedure. More specifically, Fe forms both FeO(6) and FeO(4) polyhedra, i.e. acts as an intermediate oxide while Zn occupies tetrahedral sites. PMID:16987597

  4. Proceedings of the 1998 CMP Electric Arc Furnace Dust Management Symposium: A Summary of Presentations on Regulations and Processes

    SciTech Connect

    1998-03-01

    This report contains the entire talk or a summary of the presentations made at the symposium on the present state of regulations and enforcement, commercial and emerging technologies, recycling dust back to the EAF and markets for products derived from treating dust. Also, a round table comprised of six steel company environmental managers discussed firsthand experiences with various treatment processes and their remarks are contained in the report.

  5. Laboratory arc furnace features interchangeable hearths

    NASA Technical Reports Server (NTRS)

    Armstrong, J. L.; Kruger, O. L.

    1967-01-01

    Laboratory arc furnace using rapidly interchangeable hearths gains considerable versatility in casting so that buttons or special shaped castings can be produced. It features a sight glass for observation.

  6. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    PubMed

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions. PMID

  7. TILTING ELECTRIC ARC FURNACE USED TO MELT BRONZE IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    TILTING ELECTRIC ARC FURNACE USED TO MELT BRONZE IN THE BRASS FOUNDRY BY MEANS OF AN ARC CREATED BETWEEN TWO HORIZONTAL ELECTRODES. WHEN MELTED, THE FURNACE TILTS, FILLING MOBILE LADLES FROM THE SPOUT. - Stockham Pipe & Fittings Company, Brass Foundry, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  8. Proceedings of the CMP Electric Arc Furnace Dust Treatment Symposium IV: A Summary of the Technical Presentations and Panel Discussion from the January 25, 1994 Symposium

    SciTech Connect

    1994-02-01

    This report contains the talks presented at the symposium on the present state of regulations, origin and suppression of EAF dust formation, a scientific look at EAF dust treatment, commercial and developing technologies, and the dezincing of scrap. Questions and answers following the presentations as well as those originated during the panel discussion are covered in the report. A brief description of some treatment processes is also included.

  9. Recycling EAF dust leaching residue to the furnace: A simulation study

    NASA Astrophysics Data System (ADS)

    Palencia, I.; Romero, R.; Iglesias, N.; Carranza, F.

    1999-08-01

    Simulation programs have been devel oped to study the effect of recycling the electric arc furnace dust leaching residues to the furnace. Residues from sulfuric acid and sodium hydroxide leaching have been tested. Results enable the furnace-leaching response to be defined in accord with the recycling rate and conditions for zero stabilization to be determined. Either of the two alternative treatments eliminates the resulting environmental problem. Regarding the management and minimization of residues, the alkaline treatment route is more favorable than the acid one. The preliminary economic evaluation of the alkaline method is very promising.

  10. Energy Balance in DC Arc Plasma Melting Furnace

    NASA Astrophysics Data System (ADS)

    Zhao, Peng; Meng, Yuedong; Yu, Xinyao; Chen, Longwei; Jiang, Yiman; Ni, Guohua; Chen, Mingzhou

    2009-04-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency.

  11. Emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from both of point and area sources of an electric-arc furnace-dust treatment plant and their impacts to the vicinity environments.

    PubMed

    Yu, Kuei-Min; Lee, Wen-Jhy; Tsai, Perng-Jy; Fang, Kenneth; Lin, Mark

    2010-08-01

    This study was set out to investigate emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from both the stack (i.e., point source) and plant fugitives (i.e., area source) of an electric-arc furnace-dust treatment plant (EAFDTP) and their impact to the vicinity environments. The emission rate of the point source (2,360 ng I-TEQh(-1)) was determined directly by measuring PCDD/F concentrations of the stack flue gas. The emission rate of the area source (1,080 ng I-TEQ m(-2)h(-1)) was estimated by using the Industrial Sources Complex Short-Term (ISCST3) model based on concentrations measured at the downwind side of the plant. The mean emission factors of 785 and 893 ng I-TEQ ton(-1) ZnO were found for the point and area source, respectively. The above results suggest that the area source accounted for more than 50% of total PCDD/F emissions for the selected EAFDTP. The contribution of the point source to the atmospheric PCDD/F concentrations of the upwind site and downwind site of the EAFDTP were 0 and 0.27 fg I-TEQ Nm(-3), respectively. The contributions of the area source were 0.020 and 3.3 fg I-TEQ Nm(-3), respectively. The total contribution of the selected EAFDTP (including both the point and area sources) to the concentrations in both upwind and downwind side vicinities were all less than 10%. Finally, the impact of PCDD/F emissions from the selected EAFDTP to the vicinity atmospheric environments was discussed in the present study. PMID:20598338

  12. Method and apparatus for reclaiming metal values from electric arc furnace flue dust and sludge and rendering residual solids recyclable or non-hazardous

    SciTech Connect

    Bishop, N.G.; Bottinelli, N.E.; Kotraba, N.L.

    1988-07-19

    This patent describes an apparatus for treating dust and sludge contaminated with heavy metals and heavy metal oxides, comprising: waste material storage means; a mixer; means communicating with the waste material storage means and the mixer for introducing the waste material, solid carbonaceous material, and an organic binder to the mixer; a pelletizing device; means for introducing material from the mixer into the pelletizing device; pelletizer discharge means; an inclined rotary reduction smelter vessel having a charging and pouring opening in one end thereof; means for introducing pellets from the pelletizer discharge means to the rotary reduction smelter vessel; retractable burner means for heating the interior of the smelter vessel; means for rotating the smelter vessel about its inclined axis; and means for tilting the smelter vessel about a horizontal axis.

  13. Method of operating a centrifugal plasma arc furnace

    DOEpatents

    Kujawa, Stephan T.; Battleson, Daniel M.; Rademacher, Jr., Edward L.; Cashell, Patrick V.; Filius, Krag D.; Flannery, Philip A.; Whitworth, Clarence G.

    1998-01-01

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe.sub.3 O.sub.4. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe.sub.2 O.sub.3. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater.

  14. Method of operating a centrifugal plasma arc furnace

    DOEpatents

    Kujawa, S.T.; Battleson, D.M.; Rademacher, E.L. Jr.; Cashell, P.V.; Filius, K.D.; Flannery, P.A.; Whitworth, C.G.

    1998-03-24

    A centrifugal plasma arc furnace is used to vitrify contaminated soils and other waste materials. An assessment of the characteristics of the waste is performed prior to introducing the waste into the furnace. Based on the assessment, a predetermined amount of iron is added to each batch of waste. The waste is melted in an oxidizing atmosphere into a slag. The added iron is oxidized into Fe{sub 3}O{sub 4}. Time of exposure to oxygen is controlled so that the iron does not oxidize into Fe{sub 2}O{sub 3}. Slag in the furnace remains relatively non-viscous and consequently it pours out of the furnace readily. Cooled and solidified slag produced by the furnace is very resistant to groundwater leaching. The slag can be safely buried in the earth without fear of contaminating groundwater. 3 figs.

  15. Dual Torch Plasma Arc Furnace for Medical Waste Treatment

    NASA Astrophysics Data System (ADS)

    Liu, Bin; Kikuchi, M.; Li, Heping; Iwao, T.; Inaba, T.

    2007-12-01

    In this paper, characteristics of a dual torch plasma arc used for hazardous waste treatment and operated at atmospheric pressure are studied, and also compared with those of the multi-torch plasma arc and the single torch plasma arc. The dual torch plasma arc is generated between the cathode and anode with argon as the working gas. The temperature distributions of the plasma arc are measured using a spectroscope and line pair method with the assumption of local thermodynamic equilibrium (LTE) for the DC arc current I = 100 A and argon flow rate Q = 15 slpm. The measurements show that the temperatures of the dual torch arc plasma in the regions near the cathode, the anode and the center point are 10,000 K, 11,000 K and 9,000 K, respectively. And the high temperature region of the multi torch plasma arc is of double or much wider size than that of a conventional dual torch plasma arc and single plasma torch. Based on the preceding studies, a dual torch plasma arc furnace is developed in this study. The measured gas temperature at the center region of the argon arc is about 11,000 K for the case of I = 200 A and Q = 30 slpm operated in atmosphere.

  16. Burden movement in submerged-arc ferromanganese furnaces

    NASA Astrophysics Data System (ADS)

    Dyason, G. J.; See, J. B.

    1981-03-01

    The mechanism by which the burden moves in a submerged-arc furnace was investigated in two large industrial furnaces by the stimulus-response technique with a radiotracer input of the radioisotope 59/26Fe as the stimulus. This radioisotope was suitable only for the measurement of residence-time distributions in the alloy phase and the analysis of the experiments was limited to that phase. A composite model to describe the movement of the burden through the furnace was developed by consideration of the mechanism and position of heat generation within the furnace, the inner structure of the furnace, the general form of the measured residence-time distributions, and the mode of burden descent through the furnace. The composite model consisted of a dispersed plug-flow region in the upper regions of the furnace discharging into a constantly stirred tank reactor beneath the electrode tips. Nonlinear regression analysis of the equations developed from the composite model permitted the selection of optimum values of model parameters to give computed curves that approximated to the residence-time distributions. Since the computed results gave realistic values of the model parameters, it was concluded that the model was a valid representation of burden movement through the furnaces. The role of factors such as the position of the radiotracer addition, the energy input to the furnace, the mode of heat distribution in the furnace, and variations in the feed rate of raw materials was analyzed in an attempt to describe the influence of furnace operating conditions on the values of the model parameters.

  17. FRACTIONAL EFFICIENCY OF AN ELECTRIC ARC FURNACE BAGHOUSE

    EPA Science Inventory

    The report gives results of an evaluation of the performance of a fabric filter system controlling emissions from either one or two 30-ton electric arc furnaces producing a high-strength, low-alloy specialty steel. The evaluation involved measuring the system's total mass collect...

  18. Graphite electrode DC arc furnace. Innovative technology summary report

    SciTech Connect

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

  19. High-Purity Composite Briquette for Direct UMG-Si Production in Arc Furnaces

    NASA Astrophysics Data System (ADS)

    Perruchoud, Raymond; Fischer, Jean-Claude

    2013-12-01

    In metallurgical grade Si (MG-Si), the coal (B) and charcoal (P) contents are on average above 30 ppm as the carbon reduction materials used in the arc furnace are either rich in B or in P. A decrease of both impurities by a factor of 3 using purer raw materials would allow for the direct production of the upgraded metallurgical grade (UMG).This would significantly improve the efficiency of the resulting photovoltaic (PV) cells made with the refined solar grade silicon (SoG-Si) or massively decrease the costs of Si purification by shortening the number of steps needed for reaching B and P contents below 1 ppm requested for the SoG-Si used for the PV cells. A composite C/SiO2 briquette fulfilling the purity targets for the direct production of UMG-Si in the arc furnace was developed. The composite contains several carbon materials with different levels of reactivities and quartz sand. The raw materials aspects, the paste and briquette preparation, as well as the final carbonization step are discussed. The finished briquettes are free of volatiles and are mechanically and thermally very stable, thus, ensuring stable arc furnace charges with minimum losses of dust and SiO gas. Semi-industrial trials including the downstream purification steps for the production of SoG-Si by a metallurgical low-cost route are contemplated.

  20. High-bandwidth continuous-flow arc furnace

    DOEpatents

    Hardt, David E.; Lee, Steven G.

    1996-01-01

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics.

  1. High-bandwidth continuous-flow arc furnace

    DOEpatents

    Hardt, D.E.; Lee, S.G.

    1996-08-06

    A high-bandwidth continuous-flow arc furnace for stream welding applications includes a metal mass contained in a crucible having an orifice. A power source charges an electrode for generating an arc between the electrode and the mass. The arc heats the metal mass to a molten state. A pressurized gas source propels the molten metal mass through the crucible orifice in a continuous stream. As the metal is ejected, a metal feeder replenishes the molten metal bath. A control system regulates the electrode current, shielding gas pressure, and metal source to provide a continuous flow of molten metal at the crucible orifice. Independent control over the electrode current and shield gas pressure decouples the metal flow temperature and the molten metal flow rate, improving control over resultant weld characteristics. 4 figs.

  2. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

    PubMed

    Suetens, T; Guo, M; Van Acker, K; Blanpain, B

    2015-04-28

    To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber. PMID:25646901

  3. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    NASA Astrophysics Data System (ADS)

    Yokoyama, S.; Arisawa, R.; Hisyamudin, M. N. N.; Murakami, K.; Maegawa, A.; Izaki, M.

    2012-03-01

    Authors have been studying the absorption of CO2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60 %.

  4. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful. PMID:24405950

  5. Thermal Treatment of Solid Wastes Using the Electric Arc Furnace

    SciTech Connect

    O'Connor, W.K.; Turner, P.C.

    1999-09-01

    A thermal waste treatment facility has been developed at the Albany Research Center (ARC) over the past seven years to process a wide range of heterogeneous mixed wastes, on a scale of 227 to 907 kg/h (500 to 2,000 lb/h). The current system includes a continuous feed system, a 3-phase AC, 0.8 MW graphite electrode arc furnace, and a dedicated air pollution control system (APCS) which includes a close-coupled thermal oxidizer, spray cooler, baghouse, and wet scrubber. The versatility of the complete system has been demonstrated during 5 continuous melting campaigns, ranging from 11 to 25 mt (12 to 28 st) of treated wastes per campaign, which were conducted on waste materials such as (a) municipal incinerator ash, (b) simulated low-level radioactive, high combustible-bearing mixed wastes, (c) simulated low-level radioactive liquid tank wastes, (d) heavy metal contaminated soils, and (e) organic-contaminated dredging spoils. In all cases, the glass or slag products readily passed the U.S. Environmental Protection Agency (EPA) Toxicity Characteristic Leachability Program (TCLP) test. Additional studies are currently under way on electric utility wastes, steel and aluminum industry wastes, as well as zinc smelter residues. Thermal treatment of these solid waste streams is intended to produce a metallic product along with nonhazardous glass or slag products.

  6. Proceedings of the 45th electric furnace conference

    SciTech Connect

    Not Available

    1988-01-01

    This book contains the proceedings of the 46th Electric Furnace Conference. Topics included are: EAF Dust Decomposition and Metals Recovery at ScanDust, Optimization of Electric Arc Furnace Process by Pneumatic Stirring, and Melt Down Control for Electric Arc Furnaces.

  7. Optimization of anthracite calcination process in a vertical electric arc furnace

    SciTech Connect

    Perron, J.; Bouvette, J.F.; Dupuis, M.

    1996-10-01

    Anthracite is used for cathode block manufacturing must be calcined prior to its use to eliminate volatile matter and reduce its electrical resistivity. Anthracite calcination in vertical electric arc furnaces is widely used in the industry. It is well known that this technology leads to a radial temperature gradient in the furnace which results in non-homogeneous calcined anthracite properties. Also, operation experience has shown that production of calcination furnaces can be difficult to stabilize if process changes occur, which may lead to variable quality of the calcined material. To optimize the calcination process, an improved control strategy and a mathematical model of Elkem-type electric arc furnace were developed. Using these, it was successfully demonstrated that temperature gradient in the furnace can be reduced and that furnace productivity can be substantially increased.

  8. Life cycle cost analysis for the Plasma Arc Furnace

    SciTech Connect

    Barnes-Smith, P.

    1994-03-01

    This document is a draft version. The Mixed Waste Integrated Program requested that the Systems Analysis Group investigate the cost effectiveness of using the Plasma Arc Furnace (PAF) module in place of specified thermal and final forms treatment equipment in the baseline Mixed Waste Treatment Project (MWTP) study as performed by Bechtel Corporation, September 1992. The attached estimates are based on the process equipment and facilities cost data contained in the Bechtel study. The PAF process equipment and facilities cost data were developed using independent cost estimates for the equipment list provided by SAIC, Waste Management and Technology Division, in cooperation with the Pollution Prevention and Systems Analysis Group of the Oak Ridge National Laboratory, Chemical Technology Division. In order to develop the total life cycle cost estimate comparison for this study, it was necessary to use a common base for comparison. Although it was felt that the Bechtel MWTP study did not fully reflect the optimum size for the thermal and final forms treatment equipment, it was the best available data at the time.

  9. Combinatorial synthesis of phosphors using arc-imaging furnace

    NASA Astrophysics Data System (ADS)

    Ishigaki, Tadashi; Toda, Kenji; Yoshimura, Masahiro; Uematsu, Kazuyoshi; Sato, Mineo

    2011-10-01

    We have applied a novel 'melt synthesis technique' rather than a conventional solid-state reaction to rapidly synthesize phosphor materials. During a synthesis, the mixture of oxides or their precursors is melted by light pulses (10-60 s) in an arc-imaging furnace on a water-cooled copper hearth to form a globule of 1-5 mm diameter, which is then rapidly cooled by turning off the light. Using this method, we synthesized several phosphor compounds including Y3Al5O12:Ce(YAG) and SrAl2O4:Eu,Dy. Complex phosphor oxides are difficult to produce by conventional solid-state reaction techniques because of the slow reaction rates among solid oxides; as a result, the oxides form homogeneous compounds or solid solutions. On the other hand, melt reactions are very fast (10-60 s) and result in homogeneous compounds owing to rapid diffusion and mixing in the liquid phase. Therefore, melt synthesis techniques are suitable for preparing multi component homogeneous compounds and solid solutions.

  10. Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

    SciTech Connect

    Surma, J.E.; Lawrence, W.E.; Titus, C.H.; Wittle, J.K.; Hamilton, R.A.; Cohn, D.R.; Rhea, D.; Thomas, P.; Woskov, P.P.

    1994-08-01

    A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way {open_quotes}National Laboratory-University-Industry{close_quotes} partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions.

  11. Innovation approaches to controlling the electric regimes of electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Bikeev, R. A.; Serikov, V. A.; Ognev, A. M.; Rechkalov, A. V.; Cherednichenko, V. S.

    2015-12-01

    The processes of current passage in an ac electric arc furnace (EAF) are subjected to industrial experiments and mathematical simulation. It is shown that, when a charge is melted, arcs between charge fragments exist in series with main arc discharges, and these arcs influence the stability of the main arc discharges. The measurement of instantaneous currents and voltages allowed us to perform a real-time calculation of the electrical characteristics of a three-phase circuit and to determine the θ parameter, which characterizes the nonlinearity of the circuit segment between electrodes. Based on these studies, we created an advanced system for controlling the electric regime of EAF.

  12. 40 CFR Table K-1 to Subpart K of... - Electric Arc Furnace (EAF) CH4 Emission Factors

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 21 2011-07-01 2011-07-01 false Electric Arc Furnace (EAF) CH4.... 98, Subpt. K, Table K-1 Table K-1 to Subpart K of Part 98—Electric Arc Furnace (EAF) CH4 Emission... charging intermittently every minute. b Temperature measured in off-gas channel downstream of the...

  13. 40 CFR Table K-1 to Subpart K of... - Electric Arc Furnace (EAF) CH4 Emission Factors

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 22 2012-07-01 2012-07-01 false Electric Arc Furnace (EAF) CH4.... 98, Subpt. K, Table K-1 Table K-1 to Subpart K of Part 98—Electric Arc Furnace (EAF) CH4 Emission... charging intermittently every minute. b Temperature measured in off-gas channel downstream of the...

  14. 40 CFR Table K-1 to Subpart K of... - Electric Arc Furnace (EAF) CH4 Emission Factors

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 21 2014-07-01 2014-07-01 false Electric Arc Furnace (EAF) CH4.... 98, Subpt. K, Table K-1 Table K-1 to Subpart K of Part 98—Electric Arc Furnace (EAF) CH4 Emission... charging intermittently every minute. b Temperature measured in off-gas channel downstream of the...

  15. 40 CFR Table K-1 to Subpart K of... - Electric Arc Furnace (EAF) CH4 Emission Factors

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 22 2013-07-01 2013-07-01 false Electric Arc Furnace (EAF) CH4.... 98, Subpt. K, Table K-1 Table K-1 to Subpart K of Part 98—Electric Arc Furnace (EAF) CH4 Emission... charging intermittently every minute. b Temperature measured in off-gas channel downstream of the...

  16. Valorization of electric arc furnace primary steelmaking slags for cement applications.

    PubMed

    Kim, Hyung-Seok; Kim, Kee-Seok; Jung, Sung Suk; Hwang, Jin Ill; Choi, Jae-Seok; Sohn, Il

    2015-07-01

    To produce supplementary cementitious materials from electric arc furnace (EAF) slags, FeO was reduced using a two-stage reduction process that included an Al-dross reduction reaction followed by direct carbon reduction. A decrease in FeO was observed on tapping after the first-stage reduction, and further reduction with a stirred carbon rod in the second-stage reduction resulted in final FeO content below 5wt%, which is compatible with cement clinker applications. The reduced electric arc furnace slags (REAFS) mixed with cement at a unit ratio exhibited physical properties comparable to those of commercialized ground granulated blast furnace slags (GGBFS). Confocal laser scanning microscopy (CLSM) was used to obtain fundamental information on the cooling characteristics and conditions required to obtain amorphous REAFS. REAFS can be applied in cement mixtures to achieve the hydraulic properties needed for commercial use. PMID:25863765

  17. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  18. Evaluation of the graphite electrode DC arc furnace for the treatment of INEL buried wastes

    SciTech Connect

    Surma, J.E.; Freeman, C.J.; Powell, T.D.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.; Hamilton, R.A.; Titus, C.H.; Wittle, J.K.

    1993-06-01

    The past practices of DOE and its predecessor agencies in burying radioactive and hazardous wastes have left DOE with the responsibility of remediating large volumes of buried wastes and contaminated soils. The Buried Waste Integrated Demonstration (BWID), has chosen to evaluate treatment of buried wastes at the Idaho National Engineering Laboratory (INEL). Because of the characteristics of the buried wastes, the potential for using high-temperature thermal treatment technologies is being evaluated. The soil-waste mixture at INEL, when melted or vitrified, produces a glass/ceramic referred to as iron-enriched basalt (IEB). One potential problem with producing the IEB material is the high melting temperature of the waste and soil (1,400-1,600{degrees}C). One technology that has demonstrated capabilities to process high melting point materials is the plasma arc heated furnace. A three-party program was initiated and the program involved testing an engineering-scale DC arc furnace to gain preliminary operational and waste processibility information. It also included the design, fabrication, and evaluation of a second-generation, pilot-scale graphite electrode DC arc furnace. Widely ranging simulants of INEL buried waste were prepared and processed in the Mark I furnace. The tests included melting of soils with metals, sludges, combustibles, and simulated drums. Very promising results in terms of waste product quality, volume reduction, heating efficiency, and operational reliability and versatility were obtained. The results indicate that the graphite electrode DC arc technology would be very well suited for treating high melting point wastes such as those found at INEL. The graphite electrode DC arc furnace has been demonstrated to be very simple, yet effective, with excellent prospects for remote or semi-remote operation.

  19. Evaluation of ASD systems for electric arc furnace and argon oxygen decarburization refiner baghouse fans. Final report

    SciTech Connect

    1997-11-01

    Adjustable speed drive (ASD) control of the baghouse fans for Electric Arc Furnace (EAF) and Argon Oxygen Decarburization Vessel (AOD) can improve operations, reduce the degree of dust generation, and provide significant energy savings. The purpose of the project was to quantify the benefits, both in energy savings and other process improvements and to demonstrate the methodology of applying adjustable speed drives, to two baghouse fans from a system perspective. The report describes the approach to accomplishing the ASD equipment installation, the test procedure and methodology and provides the test results and economic return. The test results indicated that by using ASDs to control the extraction fan air flow for the EAF and AOD, the following benefits would be achieved on an annual basis: EAF annual energy savings, 267,929 kWh valued at $11,575; EAF dust reduction, overall, 2--3%; EAF dust reduction, during the flatbath period, 35%; and AOD annual energy savings, 1,443,078 kWh valued at $62,341.

  20. Waste form development for a DC arc furnace

    SciTech Connect

    Feng, X.; Bloomer, P.E.; Chantaraprachoom, N.; Gong, M.; Lamar, D.A.

    1996-09-01

    A laboratory crucible study was conducted to develop waste forms to treat nonradioactive simulated {sup 238}Pu heterogeneous debris waste from Savannah River, metal waste from the Idaho National Engineering Laboratory (INEL), and nominal waste also from INEL using DC arc melting. The preliminary results showed that the different waste form compositions had vastly different responses for each processing effect. The reducing condition of DC arc melting had no significant effects on the durability of some waste forms while it decreased the waste form durability from 300 to 700% for other waste forms, which resulted in the failure of some TCLP tests. The right formulations of waste can benefit from devitrification and showed an increase in durability by 40%. Some formulations showed no devitrification effects while others decreased durability by 200%. Increased waste loading also affected waste form behavior, decreasing durability for one waste, increasing durability by 240% for another, and showing no effect for the third waste. All of these responses to the processing and composition variations were dictated by the fundamental glass chemistry and can be adjusted to achieve maximal waste loading, acceptable durability, and desired processing characteristics if each waste formulation is designed for the result according to the glass chemistry.

  1. Modernization of the control system and the electrical equipment of DSV vacuum arc furnaces

    NASA Astrophysics Data System (ADS)

    Dednev, A. A.; Kisselman, M. A.; Nekhamin, S. M.; Kalinin, V. I.; Koshelev, Yu. N.

    2010-06-01

    The results of modernizing one of the DSV-3.2-G1 arc furnaces at OAO Elektrostal’ Metallurgical Works are presented. New automatic control system ACS DSV-3.2 with functions of maintenance, control, and correction of the main technical parameters of vacuum arc remelting is created. The electric furnace is equipped with a modern visual control system for a heat and a unique inert gas (helium) supply system. The rod motion drive is replaced by a modern drive with frequency control of its motion velocity. New control cabinet and desk made of modern elements are mounted. Melting of a pilot series of EP-718 alloy ingots supports the high quality and reliability of the new control systems.

  2. Recovering aluminum from aluminum dross in a DC electric-arc rotary furnace

    NASA Astrophysics Data System (ADS)

    Tzonev, Tz.; Lucheva, B.

    2007-11-01

    The recycling of aluminum scrap and dross yields significant economic and energy savings, as well environmental benefits. The recovery of aluminum depends on many factors. The aim of this work is to experimentally investigate aluminum recovery under different conditions. In this study, aluminum dross was processed in a direct-current electric-arc rotary furnace. The presence of crushing refractory bodies during processing was found to increase the degree of aluminum recovery by about ten percent.

  3. Plasma transferred arc rotary furnace for {open_quotes}corium{close_quotes} melting

    SciTech Connect

    Kassabji, F.; Cognet, G.; Jegou, C.; Roubaud, A.

    1995-12-31

    This paper presents a new plasma transferred arc rotary furnace equipment installed for the CEA in the research Centre of Cadarache in France; this project is conducted with EDF technical assistance. It is constructed by GEC-ALSTHOM for the total project and TETRONICS for plasma systems. This furnace is the central unit of a new facility, VULCANO E-30, prototype of a larger one, built in order to study the key phenomena involved in the behaviour and cooling of CORIUM at temperatures up to 3000{degrees}C. This centrifugal and tilted furnace is water cooled in a double shielded jacket. A self crucible is made up by the centrifugation of the powder material. A 300kW transferred arc is created between two plasma electrodes-torches allowing the creation of a plasma column at a high and relatively homogeneous temperature. The furnace is equipped by a product feeder at one of its extremities and by a boarded telemtry system allowing the transmission by infrared signals of the temperature measurements.

  4. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    SciTech Connect

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated.

  5. Coke quality for blast furnaces with coal-dust fuel

    SciTech Connect

    Y.A. Zolotukhin; N.S. Andreichikov

    2009-07-01

    Recently, plans have been developed for the introduction of pulverized coal injection (PCI) at various Russian metallurgical enterprises. The main incentive for switching to PCI is the recent price rises for Russian natural gas. The paper discusses the quality of coke for PCI into blast furnaces.

  6. DC graphite arc furnace, a simple system to reduce mixed waste volume

    SciTech Connect

    Wittle, J.K.; Hamilton, R.A.; Trescot, J.

    1995-12-31

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

  7. Method for processing aluminum spent potliner in a graphite electrode ARC furnace

    DOEpatents

    O'Connor, William K.; Turner, Paul C.; Addison, Gerald W.

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spent aluminum pot liner is crushed iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine and CO.

  8. Method for processing aluminum spent potliner in a graphite electrode arc furnace

    DOEpatents

    O'Connor, William K.; Turner, Paul C.; Addison, G.W.

    2002-12-24

    A method of processing spent aluminum pot liner containing carbon, cyanide compositions, fluorides and inorganic oxides. The spend aluminum pot liner is crushed, iron oxide is added to form an agglomerated material. The agglomerated material is melted in an electric arc furnace having the electrodes submerged in the molten material to provide a reducing environment during the furnace operation. In the reducing environment, pot liner is oxidized while the iron oxides are reduced to produce iron and a slag substantially free of cyanide compositions and fluorides. An off-gas including carbon oxides and fluorine is treated in an air pollution control system with an afterburner and a scrubber to produce NaF, water and a gas vented to the atmosphere free of cyanide compositions, fluorine, and CO.

  9. Mass and elemental distributions of atmospheric particles nearby blast furnace and electric arc furnace operated industrial areas in Australia.

    PubMed

    Mohiuddin, Kazi; Strezov, Vladimir; Nelson, Peter F; Stelcer, Eduard; Evans, Tim

    2014-07-15

    The improved understanding of mass and elemental distributions of industrial air particles is important due to their heterogeneous atmospheric behaviour and impact on human health and the environment. In this study, particles of different size ranges were collected from three sites in Australia located in the vicinity of iron and steelmaking industries and one urban background site with very little industrial influence. In order to determine the importance of the type of industrial activity on the urban atmospheric quality, the industrial sites selected in this study were in the close proximity to two blast furnace operated and one electric arc furnace based steelmaking sites. The chemical compositions of the collected air particles were analysed using the proton induced X-ray emission (PIXE) technique. This study revealed significantly higher metal concentrations in the atmospheric particles collected in the industrial sites, comparing to the background urban site, demonstrating local influence of the industrial activities to the air quality. The modality types of the particles were found to be variable between the mass and elements, and among elements in the urban and industrial areas indicating that the elemental modal distribution is as important as particle mass for particle pollution modelling. The highest elemental number distribution at all studied sites occurred with particle size of 0.1 μm. Iron was found as the main dominant metal at the industrial atmosphere in each particle size range. The industrial Fe fraction in the submicron and ultrafine size particles was estimated at up to 95% which may be released from high temperature industrial activities with the iron and steelmaking industries being one of the major contributors. Hence, these industrial elemental loadings can highly influence the atmospheric pollution at local urban and regional levels and are required to consider in the atmospheric modelling settings. PMID:24793329

  10. Recovery of Zinc and Lead from Electric-Furnace Steelmaking Dust at Berzelius

    NASA Astrophysics Data System (ADS)

    Maczek, Helmut; Kola, Rolf

    1980-01-01

    The Waelz unit at the Berzelius Metallhütten GmbH plant in Duisburg, West Germany, was originally built to recover zinc and lead values in zinc retort residues and slags from lead shaft furnaces. The process has also proved suitable for recovering zinc and lead from steelmaking dusts. The metallurgical characteristics and information on operating costs encountered in the three decades over which this Waelz plant has been in operation at Berzelius are described and discussed.

  11. Waste Heat Recovery from High Temperature Off-Gases from Electric Arc Furnace

    SciTech Connect

    Nimbalkar, Sachin U; Thekdi, Arvind; Keiser, James R; Storey, John Morse

    2014-01-01

    This article presents a study and review of available waste heat in high temperature Electric Arc Furnace (EAF) off gases and heat recovery techniques/methods from these gases. It gives details of the quality and quantity of the sensible and chemical waste heat in typical EAF off gases, energy savings potential by recovering part of this heat, a comprehensive review of currently used waste heat recovery methods and potential for use of advanced designs to achieve a much higher level of heat recovery including scrap preheating, steam production and electric power generation. Based on our preliminary analysis, currently, for all electric arc furnaces used in the US steel industry, the energy savings potential is equivalent to approximately 31 trillion Btu per year or 32.7 peta Joules per year (approximately $182 million US dollars/year). This article describes the EAF off-gas enthalpy model developed at Oak Ridge National Laboratory (ORNL) to calculate available and recoverable heat energy for a given stream of exhaust gases coming out of one or multiple EAF furnaces. This Excel based model calculates sensible and chemical enthalpy of the EAF off-gases during tap to tap time accounting for variation in quantity and quality of off gases. The model can be used to estimate energy saved through scrap preheating and other possible uses such as steam generation and electric power generation using off gas waste heat. This article includes a review of the historical development of existing waste heat recovery methods, their operations, and advantages/limitations of these methods. This paper also describes a program to develop and test advanced concepts for scrap preheating, steam production and electricity generation through use of waste heat recovery from the chemical and sensible heat contained in the EAF off gases with addition of minimum amount of dilution or cooling air upstream of pollution control equipment such as bag houses.

  12. Novel Recognition Method of Blast Furnace Dust Composition by Multifeature Analysis Based on Comprehensive Image-Processing Techniques

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Su, Buxin; Bai, Zhenlong; Zhang, Jianliang; Li, Xinyu

    2014-11-01

    The traditional artificial recognition methods for the blast furnace dust composition have several disadvantages, including a great deal of information to dispose, complex operation, and low working efficiency. In this article, a multifeature analysis method based on comprehensive image-processing techniques was proposed to automatically recognize the blast furnace dust composition. First, the artificial recognition and feature analysis, which included image preprocessing, Harris corner feature, Canny edge feature, and Ruffle feature analysis, was designed to build the template image, so that any unknown dust digital image could be tested. Second, the composition of coke, microvariation pulverized coal, vitric, ash, and iron from dust would be distinguished according to their different range of values based on the multifeature analysis. The method is valid for recognizing the blast furnace dust composition automatically, and it is fast and has a high recognition accuracy.

  13. Novel Recognition Method of Blast Furnace Dust Composition by Multifeature Analysis Based on Comprehensive Image-Processing Techniques

    NASA Astrophysics Data System (ADS)

    Guo, Hongwei; Su, Buxin; Bai, Zhenlong; Zhang, Jianliang; Li, Xinyu

    2014-09-01

    The traditional artificial recognition methods for the blast furnace dust composition have several disadvantages, including a great deal of information to dispose, complex operation, and low working efficiency. In this article, a multifeature analysis method based on comprehensive image-processing techniques was proposed to automatically recognize the blast furnace dust composition. First, the artificial recognition and feature analysis, which included image preprocessing, Harris corner feature, Canny edge feature, and Ruffle feature analysis, was designed to build the template image, so that any unknown dust digital image could be tested. Second, the composition of coke, microvariation pulverized coal, vitric, ash, and iron from dust would be distinguished according to their different range of values based on the multifeature analysis. The method is valid for recognizing the blast furnace dust composition automatically, and it is fast and has a high recognition accuracy.

  14. Diagnostics for a waste processing plasma arc furnace (invited) (abstract)a)

    NASA Astrophysics Data System (ADS)

    Woskov, P. P.

    1995-01-01

    Maintaining the quality of our environment has become an important goal of society. As part of this goal new technologies are being sought to clean up hazardous waste sites and to treat ongoing waste streams. A 1 MW pilot scale dc graphite electrode plasma arc furnace (Mark II) has been constructed at MIT under a joint program among Pacific Northwest Laboratory (PNL), MIT, and Electro-Pyrolysis, Inc. (EPI)c) for the remediation of buried wastes in the DOE complex. A key part of this program is the development of new and improved diagnostics to study, monitor, and control the entire waste remediation process for the optimization of this technology and to safeguard the environment. Continuous, real time diagnostics are needed for a variety of the waste process parameters. These parameters include internal furnace temperatures, slag fill levels, trace metals content in the off-gas stream, off-gas molecular content, feed and slag characterization, and off-gas particulate size, density, and velocity distributions. Diagnostics are currently being tested at MIT for the first three parameters. An active millimeter-wave radiometer with a novel, rotatable graphite waveguide/mirror antenna system has been implemented on Mark II for the measurement of surface emission and emissivity which can be used to determine internal furnace temperatures and fill levels. A microwave torch plasma is being evaluated for use as a excitation source in the furnace off-gas stream for continuous atomic emission spectroscopy of trace metals. These diagnostics should find applicability not only to waste remediation, but also to other high temperature processes such as incinerators, power plants, and steel plants.

  15. OPTIMAL OPERATION OF ELECTRIC ARC FURNACES (EAF) TO MINIMIZE THE GENERATION OF AIR POLLUTANTS AT THE SOURCE

    EPA Science Inventory

    The manufacture of steel by electric arc furnaces (EAF) is continuing to increase in usage in the United States with current production estimated to be over 63 million tons per year. The reduction of emissions from steel producers has been slow for two main reasons: the nee...

  16. Physicochemical properties of the zinc-containing dusts of electric furnace steelmaking

    NASA Astrophysics Data System (ADS)

    Korneev, V. P.; Sirotinkin, V. P.; Petrakova, N. V.; Dyubanov, V. G.; Leont'ev, L. I.

    2013-07-01

    The properties of the dusts of electric-arc melting in the Severstal' metallurgical works are studied by X-ray diffraction, Mössbauer spectroscopy, and electron microscopy. The elemental compositions of dust particles of various sizes are determined, and the complex structural composition of iron-containing oxide phases is revealed. It is shown that, in these systems, the carbon reduction of zinc from zincite is possible in the solid state in the temperature range 600-1000°C. In this case, zinc passes into a gaseous phase and iron oxides are reduced to form metallic iron.

  17. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-07-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  18. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    PubMed

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour. PMID:25113518

  19. Production of high quality steels using the scrap/electric arc furnace route

    SciTech Connect

    Houpert, C.; Lanteri, V.; Jolivet, J.M.; Guttmann, M.; Birat, J.P.; Jallon, M.; Confente, M.

    1996-12-31

    Europe, after North America, is increasing the share of electric arc furnace steelmaking at the expense of integrated steel production and the trend appears to be long term. The driving forces for this change are strong: availability of scrap, social pressure to recycle materials and economic benefits to be reaped from the small structure associated with this short and slim production route. The increasing use of scrap does raise some problems however, in terms of the tramp element build up within the scrap deposit over time. Scrap pretreatment, which aims at separating steel from non-ferrous material during preparation, is thus attracting a lot of attention. The purpose of the present work was to investigate quantitatively the potential problems related to increased levels in tramp elements, with two objectives: identify, on a case by case basis, the currently existing practical limits and devise countermeasures to further extend these limits by better controlling process parameters for instance.

  20. Electric furnaces. (Latest citations from the US Patent Bibliographic file with exemplary claims). Published Search

    SciTech Connect

    1997-05-01

    The bibliography contains citations of selected patents concerning electric furnaces and devices to improve safety and efficiency. Arc melting furnaces and vertical lifted portable furnaces are among those described. Patents describing online monitoring and control of electric furnaces are included. Devices that exhaust gases and fumes and recycle furnace dust are also mentioned. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  1. Analysis of uranium-bearing Fe-phosphide from a submerged arc furnace for phosphorus production

    NASA Astrophysics Data System (ADS)

    Voncken, J. H. L.; Scheepers, E.; Yang, Y.

    2006-10-01

    During a study on the Fe-phosphide phase formed during phosphorus production in a submerged arc furnace, a sample of ferrophosphorus was found which contains a so far unknown uranium-bearing Fe-phosphide. Uranium, as well as other trace metals like Mn, V, Cr, Ni, Zr, originates from the apatite ore used. Ti originates partly from the silica and coke used in the reduction process, but mainly from the clay used to produce ore pellets. In this paper the ferrophosphorus is described with respect to composition and crystalline compounds present. The crystallization sequence is discussed with respect to the FeP-phase diagram. The main phases found in the ferrophosphorus are FeP and Fe2P. With respect to trace and minor metals, it is observed that Si preferably enters the FeP-phase, whereas Ti, V, Cr, Mn and Ni preferably enter the Fe2P-phase, which is an analogue of the mineral barringerite. This study gives some insight into the behavior of impurities during crystallization of an iron-rich Fe-phosphide melt. The uranium-bearing phase has an overall Me2P-stoichiometry (Fe1.59, Ti0.06, V0.03, Cr0.02, Mn0.06, Ni0.02, U0.15, Zr0.09)2.02 (P0.96, Si0.02)0.98. An X-ray diffraction pattern of this phase is given for identification purposes.

  2. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    NASA Astrophysics Data System (ADS)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  3. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes. PMID:21712585

  4. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils. PMID:24275594

  5. Review of Innovative Energy Savings Technology for the Electric Arc Furnace

    NASA Astrophysics Data System (ADS)

    Lee, Baek; Sohn, Il

    2014-09-01

    A review of the energy innovations for the electric arc furnace (EAF) steelmaking route is discussed. Preheating of scrap using vertical and horizontal shafts that have been commercially successful in lowering the energy consumption to as much as 90 kWh/t reaching almost the operational limit to heating input scrap materials into the EAF is discussed. Bucket-type and twin-shell preheaters have also shown to be effective in lowering the overall power consumption by 60 kWh/t, but these have been less effective than the vertical shaft-type preheaters. Beyond the scrap preheating technologies, the utilization of waste heat of the slags from the laboratory scale to the pilot scale has shown possible implementation of a granulation and subsequent heat exchange with forced air for energy recovery from the hot slags. Novel techniques to increase metal recovery have shown that laboratory-scale testing of localized Fe concentration into the primary spinel crystals was possible allowing the separation of an Fe-rich crystal from an Fe-depleted amorphous phase. A possible future process for converting the thermal energy of the CO/CO2 off-gases from the EAF into chemical energy was introduced.

  6. Optical Sensors for Post Combustion Control in Electric Arc Furnace Steelmaking (TRP 9851)

    SciTech Connect

    Sarah W. Allendorf; David K. Ottesen; Robert W. Green; Donald R. Hardesty; Robert Kolarik; Howard Goodfellow; Euan Evenson; Marshall Khan; Ovidiu Negru; Michel Bonin; Soren Jensen

    2003-12-31

    Working in collaboration with Stantec Global Technologies, Process Metrix Corporation, and The Timken Company, Sandia National Laboratories constructed and evaluated a novel, laser-based off-gas sensor at the electric arc furnace facility of Timken's Faircrest Steel Plant (Canton, Ohio). The sensor is based on a mid-infrared tunable diode laser (TDL), and measures the concentration and temperature of specific gas species present in the off-gas emanating from the EAF. The laser beam is transmitted through the gas stream at the fourth hole of the EAF, and provides a real-time, in situ measurement that can be used for process optimization. Two sets of field tests were performed in parallel with Stantec's extractive probe off-gas system, and the tests confirm the TDL sensor's operation and applicability for electric steel making. The sensor measures real-time, in situ line-of-sight carbon monoxide (CO) concentrations between 5% and 35% CO, and measures off-gas temperature in the range of 1400 to 1900 K. In order to achieve commercial-ready status, future work is required to extend the sensor for simultaneous CO and CO{sub 2} concentration measurements. In addition, long-term endurance tests including process optimization must be completed.

  7. Nitrogen Control in Electric Arc Furnace Steelmaking by DRI (TRP 0009)

    SciTech Connect

    Dr. Gordon A. Irons

    2004-03-31

    Nitrogen is difficult to remove in electric arc furnace (EAF) steelmaking, requiring the use of more energy in the oxygen steelmaking route to produce low-nitrogen steel. The objective of this work was to determine if the injection of directly reduced iron (DRI) fines into EAFs could reduce the nitrogen content by creating fine carbon monoxide bubbles that rinse nitrogen from the steel. The proposed work included physical and chemical characterization of DRI fines, pilot-scale injection into steel, and mathematical modeling to aid in scale-up of the process. Unfortunately, the pilot-scale injections were unsuccessful, but some full-scale data was obtained. Therefore, the original objectives were met, and presented in the form of recommendations to EAF steelmakers regarding: (1) The best composition and size of DRI fines to use; (2) The amount of DRI fines required to achieve a specific reduction in nitrogen content in the steel; and (3) The injection conditions. This information may be used by steelmakers in techno-economic assessments of the cost of reducing nitrogen with this technology.

  8. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    PubMed

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm. PMID:21944704

  9. Preparation of nanometer-sized black iron oxide pigment by recycling of blast furnace flue dust.

    PubMed

    Shen, Lazhen; Qiao, Yongsheng; Guo, Yong; Tan, Junru

    2010-05-15

    Blast furnace (BF) flue dust is one of pollutants emitted by iron and steel plants. The recycling of BF flue dust can not only reduce pollution but also bring social and environmental benefits. In this study, leaching technique was employed to the treatment of BF flue dust at first. A mixed solution of ferrous and ferric sulfate was obtained and used as raw material to prepare nanometer-sized black iron oxide pigment (Fe(3)O(4), magnetite) with NaOH as precipitant. The optimal technological conditions including total iron ion concentration, Fe(3+)/Fe(2+) mole ratio, precipitant concentration and reaction temperature were studied and discussed carefully. The spectral reflectance and oil absorption were used as major parameters to evaluate performance of pigment. Furthermore, Fe(3)O(4) particles were characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Under optimized conditions obtained pigment has low average spectral reflectance (<4%), good oil absorption ( approximately 23%), high black intensity, and narrow size distribution 60-70 nm. PMID:20064689

  10. Evaluation of the emission characteristics of PCDD/Fs from electric arc furnaces.

    PubMed

    Chang, Moo Been; Huang, Hung Chi; Tsai, Shian Sheng; Chi, Kai Hsien; Chang-Chien, Guo Ping

    2006-03-01

    Distribution of PCDD/F (polychlorinated dibenzo-p-dioxin and polychlorinated dibenzofuran) congeners at two electric arc furnaces (EAFs) in Taiwan is evaluated via intensive stack sampling and analysis. Two kinds of exhaust system in EAFs including stack system and shutter system are selected for measuring dioxin emissions. In addition, dioxin emissions during oxidation and reduction stages at EAF-A were characterized. Results indicate that the PCDD/F concentration of stack gas in EAF-A was 4.39 ng/Nm(3) while total Toxic Equivalent Quantity (TEQ) concentration was 0.35 ng I-TEQ/Nm(3). The PCDD/F concentration of stack gas in EAF-B was 2.20 ng/Nm(3) and the TEQ concentration was 0.14 ng I-TEQ/Nm(3). 1,2,3,4,6,7,8-H(p)CDF, OCDD and OCDF are the major contributors of the dioxin concentrations for two EAFs investigated and the percentage of PCDD/F in particulate phase increases as the chlorination level of the PCDD/F congener increases. The results obtained on gas/particulate partitioning of PCDD/Fs in flue gases prior to the APCD in EAFs indicate that more than 90% exists in particulate phase. In EAF-A, the PCDD/F concentration during oxidation stage is slightly higher than that measured during reduction stage, including the sampling points of CO converter outlet, prior to bag filter and stack. Majority of PCDD/Fs emitted from steel-making processes exists in particulate-phase (about 60-70%) at both EAFs investigated. PMID:16169048

  11. Preliminary Results from Electric Arc Furnace Off-Gas Enthalpy Modeling

    SciTech Connect

    Nimbalkar, Sachin U; Thekdi, Arvind; Keiser, James R; Storey, John Morse

    2015-01-01

    This article describes electric arc furnace (EAF) off-gas enthalpy models developed at Oak Ridge National Laboratory (ORNL) to calculate overall heat availability (sensible and chemical enthalpy) and recoverable heat values (steam or power generation potential) for existing EAF operations and to test ORNL s new EAF waste heat recovery (WHR) concepts. ORNL s new EAF WHR concepts are: Regenerative Drop-out Box System and Fluidized Bed System. The two EAF off-gas enthalpy models described in this paper are: 1.Overall Waste Heat Recovery Model that calculates total heat availability in off-gases of existing EAF operations 2.Regenerative Drop-out Box System Model in which hot EAF off-gases alternately pass through one of two refractory heat sinks that store heat and then transfer it to another gaseous medium These models calculate the sensible and chemical enthalpy of EAF off-gases based on the off-gas chemical composition, temperature, and mass flow rate during tap to tap time, and variations in those parameters in terms of actual values over time. The models provide heat transfer analysis for the aforementioned concepts to confirm the overall system and major component sizing (preliminary) to assess the practicality of the systems. Real-time EAF off-gas composition (e.g., CO, CO2, H2, and H2O), volume flow, and temperature data from one EAF operation was used to test the validity and accuracy of the modeling work. The EAF off-gas data was used to calculate the sensible and chemical enthalpy of the EAF off-gases to generate steam and power. The article provides detailed results from the modeling work that are important to the success of ORNL s EAF WHR project. The EAF WHR project aims to develop and test new concepts and materials that allow cost-effective recovery of sensible and chemical heat from high-temperature gases discharged from EAFs.

  12. Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

    SciTech Connect

    Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O'Kane; Jonathan Dicker; Catherine Skidmore; David Knights

    2009-05-15

    The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

  13. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  14. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    PubMed

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  15. Physics-Based Modeling of Electric Operation, Heat Transfer, and Scrap Melting in an AC Electric Arc Furnace

    NASA Astrophysics Data System (ADS)

    Opitz, Florian; Treffinger, Peter

    2016-04-01

    Electric arc furnaces (EAF) are complex industrial plants whose actual behavior depends upon numerous factors. Due to its energy intensive operation, the EAF process has always been subject to optimization efforts. For these reasons, several models have been proposed in literature to analyze and predict different modes of operation. Most of these models focused on the processes inside the vessel itself. The present paper introduces a dynamic, physics-based model of a complete EAF plant which consists of the four subsystems vessel, electric system, electrode regulation, and off-gas system. Furthermore the solid phase is not treated to be homogenous but a simple spatial discretization is employed. Hence it is possible to simulate the energy input by electric arcs and fossil fuel burners depending on the state of the melting progress. The model is implemented in object-oriented, equation-based language Modelica. The simulation results are compared to literature data.

  16. Effect of Feed Forms on the Results of Melting of Fly Ash by a DC Plasma Arc Furnace

    NASA Astrophysics Data System (ADS)

    Chen, Mingzhou; Meng, Yuedong; Shi, Jiabiao; Ni, Guohua; Jiang, Yiman; Yu, Xinyao; ZHAO, Peng

    2009-10-01

    Fly ash from a municipal solid waste incinerator (MSWI) without preprocessing (original fly ash, OFA) was melted by a direct current (DC) plasma arc furnace to investigate how the feed forms governed the results. Dioxins in flue gas from stack and bag-filter ash (BFA) were detected. The distribution of heavy metals of Pb, Cd, As, and Cr along the flue gas process system was analyzed. Through a comparison of the results for dioxins and heavy metals in this study and previous work, carrying-over of fly ash particles with the flue gas stream can be deduced. Based on the magnetic induction equation and Navier-Stokes equations, a magnetohydrodynamic (MHD) model for the plasma arc was developed to describe the particle-carrying effect. The results indicate that, a. when melted, the feed forms of MSWI fly ash affect the results significantly; b. it is not preferable to melt MSWI fly ash directly, and efforts should be made to limit the mass transfer of OFA from the plasma furnace.

  17. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  18. Cr(VI) Generation During Flaring of CO-Rich Off-Gas from Closed Ferrochromium Submerged Arc Furnaces

    NASA Astrophysics Data System (ADS)

    du Preez, S. P.; Beukes, J. P.; van Zyl, P. G.

    2015-04-01

    Ferrochromium (FeCr) is the only source of new Cr units used in stainless steel production, which is a vital modern day alloy, making FeCr equally important. Small amounts of Cr(VI) are unintentionally formed during several FeCr production steps. One such production step is the flaring of CO-rich off-gas from closed submerged arc furnaces (SAF), for which Cr(VI) formation is currently not quantified. In this study, the influence of flaring temperature, size of the particles passing through the flare, and retention time within the flame were investigated by simulating the process on laboratory scale with a vertical tube furnace. Multiple linear regression (MLR) analysis was conducted on the overall dataset obtained, which indicated that retention time had the greatest impact on pct Cr(VI) conversion, followed by particle size and temperature. The MLR analysis also yielded an optimum mathematical solution, which could be used to determine the overall impact of these parameters on pct Cr(VI) conversion. This equation was used to determine realistic and unrealistic worst-case scenario pct Cr(VI) conversions for actual FeCr SAFs, which yielded 2.7 × 10-2 and 3.5 × 10-1 pct, respectively. These values are significantly lower than the current unsubstantiated pct Cr(VI) conversion used in environmental impact assessments for FeCr smelters, i.e., 0.8 to 1 pct.

  19. Steelworks dust -- From waste to product

    SciTech Connect

    Strohmeier, G.; Bonestell, J.E.

    1995-07-01

    Scrap-borne zinc and lead are enriched in the electric arc furnace dusts. Its Pb/Zn content of over 20% renders the dumping of this dust impossible in many countries, for both statutory and financial reasons. The Waelz process is the only reliable large-scale method for processing such dusts. 45% of the total electric furnace dusts occurring throughout Europe are being processed in Waelz plants with several operating in the US. The dust is treated in a rotary kiln where it is heated to approximately 1,200 C. Lead and zinc are volatilized under reducing conditions and collected as fine dust from the off-gas by cooling. The Waelz oxide recovered in the off-gas filters contains approximately 55% Zn and up to 10% Pb, and is ideal feedstock for the Imperial Smelting furnace for lead/zinc recovery. The remaining slag is inert and unleachable so that it can be used as a building aggregate.

  20. Using coal-dust fuel in Ukrainian and Russian blast furnaces

    SciTech Connect

    A.A. Minaev; A.N. Ryzhenkov; Y.G. Banninkov; S.L. Yaroshevskii; Y.V. Konovalov; A.V. Kuzin

    2008-02-15

    Ukrainian and Russian blast-furnace production falls short of the best global practices. It is no secret that, having switched to oxygen and natural gas in the 1960s, the blast-furnace industries have improved the batch and technological conditions and have attained a productivity of 2.5 and even 3 t/(m{sup 3} day), but have not been able to reduce coke consumption below 400 kg/t, which was the industry standard 40 years ago. The situation is particularly bad in Ukraine: in 2007, furnace productivity was 1.5-2 t/m{sup 3}, with a coke consumption of 432-530 kg/t. Theoretical considerations and industrial experience over the last 20 years show that the large-scale introduction of pulverized fuel, with simultaneous improvement in coke quality and in batch and technological conditions, is the only immediately available means of reducing coke consumption considerably (by 20-40%). By this means, natural-gas consumption is reduced or eliminated, and the efficiency of blast-furnace production and ferrous metallurgy as a whole is increased.

  1. Destruction of inorganic municipal solid waste incinerator fly ash in a DC arc plasma furnace.

    PubMed

    Zhao, Peng; Ni, Guohua; Jiang, Yiman; Chen, Longwei; Chen, Mingzhou; Meng, Yuedong

    2010-09-15

    Due to the toxicity of dioxins, furans and heavy metals, there is a growing environmental concern on municipal solid waste incinerator (MSWI) fly ash in China. The purpose of this study is directed towards the volume-reduction of fly ash without any additive by thermal plasma and recycling of vitrified slag. This process uses extremely high-temperature in an oxygen-starved environment to completely decompose complex waste into very simple molecules. For developing the proper plasma processes to treat MSWI fly ash, a new crucible-type plasma furnace was built. The melting process metamorphosed fly ash to granulated slag that was less than 1/3 of the volume of the fly ash, and about 64% of the weight of the fly ash. The safety of the vitrified slag was tested. The properties of the slag were affected by the differences in the cooling methods. Water-cooled and composite-cooled slag showed more excellent resistance against the leaching of heavy metals and can be utilized as building material without toxicity problems. PMID:20542633

  2. Aluminum Bronze Alloys to Improve the System Life of Basic Oxygen and Electric Arc Furnace Hoods, Roofs and Side Vents.

    SciTech Connect

    Lawrence C. Boyd Jr.; Dr. Vinod K. Sikka

    2006-12-29

    Energy Industries of Ohio was the lead organization for a consortium that examined the current situation involving the service life of electric arc and basic oxygen furnace hoods, roofs and side vents. Republic Engineered Products (REP), one of the project partners, installed a full-scale Al-Bronze “skirt” in their BOF at their Lorain OH facility, believed to be the first such installation of this alloy in this service. In 24 months of operation, the Al-Bronze skirt has processed a total of 4,563 heats, requiring only 2 shutdowns for maintenance, both related to physical damage to the skirt from operational mishaps. Yearly energy savings related to the REP facility are projected to be ~ 10 billion Btu's with significant additional environmental and productivity benefits. In recognition of the excellent results, this project was selected as the winner of the Ohio’s 2006 Governor’s Award for Excellence in Energy, the state’s award for outstanding achievements in energy efficiency.

  3. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. PMID:24395402

  4. Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

    NASA Astrophysics Data System (ADS)

    Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

    2014-02-01

    Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

  5. Plasma furnace treatment of metallurgical by-product streams

    SciTech Connect

    Whellock, J.G.; Heanley, C.P.; Chapman, C.S.

    1997-12-31

    It is a common misconception that plasma furnace technology only has application for exotic and very high temperature processes. With the increasing importance placed on waste minimization and the environmental constraints imposed on heavy metals present in byproducts from mainstream operations, plasma technology is finding widespread application. Tetronics is a premier supplier of plasma tundish heating systems for the steel industry. More recently the company has found growing interest in electric arc furnace dust treatment, lead blast furnace slag treatment and metal recovery, copper, nickel and cobalt scavenging from primary smelter slags, dross treatment, platinum group metals (PGM) recovery from catalysts and vitrification and detoxification of heavy metal contaminated waste byproducts. The principal advantages of the plasma arc technology are the close metallurgical control of the furnace environment, minimal off-gas handling requirements and overall high energy efficiency of the processes. A number of applications in the ferrous and non-ferrous metals industry are described.

  6. Study of The Maximum Uptake Capacity on Various Sizes of Electric Arc Furnace Slag in Phosphorus Aqueous Solutions

    NASA Astrophysics Data System (ADS)

    Afnizan, W. M. W.; Hamdan, R.; Othman, N.

    2016-07-01

    The high content of uncontrolled phosphorus concentration in wastewater has emerged as a major problem recently. The excessive amount of phosphorus that is originated from domestic waste, unproper treated waste from septic tanks, as well as agricultural activities have led to the eutrophication problem. Therefore, a laboratory experiment was initiated to evaluate the potential of the Electric Arc Furnace Slag (EAFS), a by-product waste from steel making industry in removing phosphorus concentrations in aqueous solutions. In this work several particle sizes ranging from (9.5-12.4 mm, 12.5-15.9 mm, 16.0-19.9 mm, 20.0-24.9 mm, 25-37.4 mm) with a known weight (20±0.28 g, 40±0.27 g, 60±0.30 g, 80±0.29 g and 100±0.38 g) were used to study the effect of different particle sizes towards phosphorus removal. Each particle size of EAFS was shaken in synthetic phosphorus solutions (10 mg/l, 20 mg/l, 30 mg/l, 40 mg/l and 50 mg/l) at a contact time of 2 hours. Final concentrations of phosphorus were sampled and the measurement was made using WESTCO Discrete Analyzer equipment. Results showed that the highest of the maximum uptake capacity of each EAFS particle size distribution achieved at 0.287, 0.313, 0.266, 0.241 and 0.25 mg/g as particle size range was varied from 9.5-12.4 mm to 25-37.4 mm. In conclusion, the maximum uptake capacity of each EAFS mostly was determined to occur at adsorbent weight of 20 to 40 g in most conditions.

  7. Distribution of air and serum PCDD/F levels of electric arc furnaces and secondary aluminum and copper smelters.

    PubMed

    Lee, Ching-Chang; Shih, Tung-Seng; Chen, Hsiu-Ling

    2009-12-30

    Metallurgical processes, such as smelting, can generate organic impurities such as organic chloride chemicals, polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs). The objective of this study was to elucidate the serum PCDD/F levels of 134 workers and ambient air levels around electric arc furnaces (EAF), secondary copper smelters and secondary aluminum smelters (ALSs) in Taiwan. The highest serum PCDD/F levels were found in the ALSs workers (21.9 pg WHO-TEQ/g lipid), with lower levels in copper smelter workers (21.5 pg WHO-TEQ/g lipid), and the lowest in the EAF plant workers (18.8 pg WHO-TEQ/g lipid). This was still higher than the levels for residents living within 5 km of municipal waste incinerators (14.0 pg WHO-TEQ/g lipid). For ambient samples, the highest ambient air PCDD/F level was in the copper smelters (12.4 pg WHO-TEQ/Nm(3)), with lower levels in ALSs (7.2 pg WHO-TEQ/Nm(3)), and the lowest in the EAF industry (1.8 pg WHO-TEQ/Nm(3)). The congener profiles were consistent in serum and in air samples collected in the copper smelters, but not for ALSs and EAF. In secondary copper smelters, the air PCDD/Fs levels might be directly linked to the PCDD/Fs accumulated in the workers due to the exceedingly stable congener pattern of the PCDD/F emission. PMID:19717228

  8. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME V. ELECTRIC ARC FURNACE, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  9. Test Plan: Phase 1 demonstration of 3-phase electric arc melting furnace technology for vitrifying high-sodium content low-level radioactive liquid wastes

    SciTech Connect

    Eaton, W.C.

    1995-05-31

    This document provides a test plan for the conduct of electric arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384216] is the US Bureau of Mines, Department of the Interior, Albany Research Center, Albany, Oregon. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes feed preparation activities and melting of glass with Hanford LLW Double-Shell Slurry Feed waste simulant in a 3-phase electric arc (carbon electrode) furnace.

  10. Scaled Tests and Simulation of Triboelectric Charging and Arc Discharge in an Expanding Dust Plume

    NASA Astrophysics Data System (ADS)

    Sears, J.; Kuhl, A.; Grote, D.; Converse, M.; Kueny, C.; Larson, D.; Poole, B.; Schmidt, A.; Rose, D. V.; Kirkendall, B.

    2015-12-01

    The arc breakdown commonly generated in volcanic eruptions is reproduced in field experiments of rapidly expanding dust clouds driven by explosive charges. The controlled format also conveniently allows us to vary particulate content and velocities and to precisely instrument the event with radiofrequency, optical and spectral sensors. We observe electrical discharges during the turbulent phase of the cloud expansion, which we use as benchmarks to validate a multiphase 3D simulation. The simulation computes electrostatic potentials by considering the hydrodynamics, chemical kinetics and charge transport for a distribution of particle sizes entrained in the expanding gas cloud. A separate hybrid fluid/kinetic plasma code is employed to simulate the avalanche breakdown between charge pockets. Finally the propagation of radiated fields through regions of strongly dispersive partially ionized gas are computed in an electromagnetic finite element solver. Insight from the model validation may help us better understand the connection between plume dynamics and volcanic lightning. Prepared by LLNL under Contract DE-AC52-07NA27344.

  11. A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials

    NASA Astrophysics Data System (ADS)

    Soinila, E.; Pihlajamäki, T.; Bossuyt, S.; Hänninen, H.

    2011-07-01

    An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr55Cu30Al10Ni5 directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

  12. Measurement of dust concentration based on VBAI

    NASA Astrophysics Data System (ADS)

    Fu, You; Wang, Ninghui

    2013-03-01

    There are almost no economic and management solutions in automated measurement of dust concentration of magnesium oxide smelting electric arc furnace mouth. Nearly a thousand degrees of heat and the strong magnetic fields created by high-current Constitutes a serious interference with the sensor. This makes close-contact measurement method becomes almost impossible. To solve the above problem, this paper proposes a measurement scheme based on VBAI (Vision Builder for Automated Inspection, a software developed by National Instruments) to calculate the dust concentration. It uses visual analysis of the means to calculate the number of dust particles per unit volume of. And then it calculates the dust concentration. Though the analysis of the actual photo of the smelting site, the relative dust concentration in the mouth of the furnace is calculate. This method will be applied to the precipitator 70 kW motor inverter control and has a high recognition rate and significant application prospects.

  13. Gasification of carbon-bearing raw materials in plasma-arc electric furnace with heater and risk of explosion in syngas mixtures

    NASA Astrophysics Data System (ADS)

    Anshakov, A. S.; Vasiliev, A. A.; Pinaev, A. V.; Faleev, V. A.

    2010-12-01

    Saw dust was gasified at combined and separated impact of the heater and arc discharge on the raw material. It is shown that because of combustion of a part of produced syngas in the heater the raw material can be gasified with power inputs reduced by 20-25 % in comparison with plasma gasification. Data on parameters of combustion and detonation of syngas mixtures with oxygen and air at a change in the ratio between fuel components CO and H2 and between fuel and oxidizer are shown for the first time.

  14. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. PMID:25261762

  15. Arcing and its role in PFC erosion and dust production in DIII-D

    NASA Astrophysics Data System (ADS)

    Rudakov, D. L.; Chrobak, C. P.; Doerner, R. P.; Krasheninnikov, S. I.; Moyer, R. A.; Umstadter, K. R.; Wampler, W. R.; Wong, C. P. C.

    2013-07-01

    Two types of arc tracks are observed on the plasma-facing components (PFCs) in DIII-D. "Unmagnetized" random walk tracks are produced during glow discharges; they are rare and have no importance for PFC erosion but may degrade diagnostic mirrors. "Magnetized" scratch-like type II tracks are produced by unipolar arcs during plasma operations; they are formed by "retrograde BxJ" motion of the cathode spot and are roughly perpendicular to the local magnetic field. Type II arcs cause measurable erosion of graphite, but based on the evidence available they are relatively small contributors to the total erosion of carbon in DIII-D compared to other mechanisms such as physical and chemical sputtering and ablation from leading edges. Erosion by arcing of tungsten films deposited on graphite samples was observed in Divertor Material Evaluation System (DiMES) experiments. New DiMES experiments aimed at time-resolved arc measurements are proposed.

  16. Numerical simulation of the direct reduction of pellets in a rotary hearth furnace for zinc-containing metallurgical dust treatment

    NASA Astrophysics Data System (ADS)

    Wu, Yu-liang; Jiang, Ze-yi; Zhang, Xin-xin; Wang, Peng; She, Xue-feng

    2013-07-01

    A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300°C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.

  17. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  18. NHEXAS PHASE I ARIZONA STUDY--STANDARD OPERATING PROCEDURE FOR EXTRACTION OF METALS FROM SOIL, DUST, AIR FILTER, AND SURFACE AND DERMAL SAMPLES FOR AA (GRAPHITE FURNACE OR FLAME) OR ICP-AES ANALYSIS (BCO-L-3.1)

    EPA Science Inventory

    The purpose of this SOP is to describe the acid digestion of soil, house dust, air filter, and surface or dermal wipe samples for analysis using inductively coupled plasma atomic emissions spectrometry (ICP-AES) and/or graphite furnace atomic absorption spectrometry (GFAAS) or fl...

  19. Synthesis of TiO2 visible light catalysts with controllable crystalline phase and morphology from Ti-bearing electric arc furnace molten slag.

    PubMed

    Li, Yang; Liu, Lulu; Guo, Min; Zhang, Mei

    2016-09-01

    TiO2 visible light catalysts with different crystalline phases and morphologies were synthesized from titanium-bearing electric arc furnace molten slag (Ti-bearing EAF slag) by using a simple acidolysis process. The effects of the pH of the HCl solution, liquid to solid ratio (RL/S, HCl solution to the residue ratio, mL/g) and acidolysis time on the micro-morphology and crystalline phase of as-prepared TiO2 photocatalysts were systematically investigated. The results indicated that with decreasing pH in the HCl solution and increasing RL/S, the crystalline phase and micro-morphology of the obtained TiO2 nanostructures tended to transform from anatase type TiO2 with spherical nanoparticle structures to rutile type TiO2 with needle-like nanorod structures. The acidolysis time had little influence on the crystalline phase but great impact on the size of the obtained TiO2. The growth mechanism of TiO2 from Ti-bearing EAF slag during the acidolysis process was also discussed. In addition, the influence of RL/S on the photocatalytic properties of the synthesized nanostructured TiO2 was studied. The results showed that the photodegradation efficiency for Rhodamine B solution could reach 91.00% in 120min when the RL/S was controlled at 50:1. PMID:27593268

  20. [Utilization of a transferred arc-plasma rotating furnace to melt and found oxide mixtures at around 2000 degrees C (presentation of the film VULCANO)].

    PubMed

    Cognet, G; Laffont, G; Jegou, C; Pierre, J; Journeau, C; Sudreau, F; Roubaud, A

    1999-03-01

    Unless security measures are taken, a hypothetical accident resulting from the loss of the cooling circuit in a pressurized water nuclear reactor could cause the heart of the reactor to melt forming a bath, called the corium, mainly composed of uranium, zirconium and iron oxides as well as the structural steel. This type of situation would be similar to the Three Mile Island accident in 1979. In order to limit the consequences of such an accident, the Atomic Energy Commission has implemented a large study program [1] to improve our understanding of corium behavior and determine solutions to stabilize it and avoid its propagation outside the unit. The VULCANO installation was designed in order to perform the trials using real materials which are indispensable to study all the phenomena involved. A film on the VULCANO trials was presented at the Henri Moissan commemorative session organized by the French National Academy of Pharmacy. The rotating furnace used to melt and found the mixture simulating the corium is a direct descendant of the pioneer work by Henri Moissan. An electrical arc is directed at the center of the load to melt which is maintained against the walls by centrifugal force. After six high-temperature trials performed with compositions without uranium oxide, the first trial with real corium showed that the magma spread rather well, a result which is quite favorable for cooling. PMID:10365468

  1. New possibilities of Consteel furnaces

    NASA Astrophysics Data System (ADS)

    Tuluevskii, Yu. N.; Zinurov, I. Yu.; Shver, V. G.

    2012-06-01

    The disadvantages of Consteel electric furnaces, which are mainly caused by the low efficiency of heating of a charged metal scrap by effluent furnace gases, are considered. A new concept of an electric-arc furnace with scrap heating on a conveyer by powerful burners, which provide fast scrap heating to 800°C, is proposed. As follows from calculations, the capacity of such a furnace increases substantially, the specific electric power consumption decreases, and the emission of toxic substances into the atmosphere decreases as compared to the existing Consteel furnaces.

  2. Hydrometallurgical processing of carbon steel EAF dust.

    PubMed

    Havlík, Tomás; Vidor e Souza, Bruna; Bernardes, Andrea Moura; Schneider, Ivo André Homrich; Miskufová, Andrea

    2006-07-31

    In this study, the hydrometallurgical processing of electric arc furnace (EAF) steelmaking dust is investigated on a laboratory scale under normal temperature and pressure conditions. The behaviour of zinc and iron under the influence of sulphuric acid as the leaching agent is discussed. The dependence between the temperature and acid concentration is investigated. The main aim is the transfer of zinc into the solution while iron ought to remain as a solid residue. The hydrometallurgical recovery of zinc from EAF dust is feasible with relatively high recovery yield, while iron mostly remains in the solid phase. It results from the use of sulphuric acid in low concentration. This way, it is possible to set up the conditions for the EAF dust leaching, adjusting sulphuric acid concentration in order to achieve an optimum zinc yield to the solution without iron dissolution. However, the problem is that the chemical and mineralogical composition of each steelmaking dust is individual. PMID:16442223

  3. Metals purification by improved vacuum arc remelting

    DOEpatents

    Zanner, Frank J.; Williamson, Rodney L.; Smith, Mark F.

    1994-12-13

    The invention relates to improved apparatuses and methods for remelting metal alloys in furnaces, particularly consumable electrode vacuum arc furnaces. Excited reactive gas is injected into a stationary furnace arc zone, thus accelerating the reduction reactions which purify the metal being melted. Additionally, a cooled condensation surface is disposed within the furnace to reduce the partial pressure of water in the furnace, which also fosters the reduction reactions which result in a purer produced ingot. Methods and means are provided for maintaining the stationary arc zone, thereby reducing the opportunity for contaminants evaporated from the arc zone to be reintroduced into the produced ingot.

  4. High temperature furnace modeling and performance verifications

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.

    1992-01-01

    Analytical, numerical, and experimental studies were performed on two classes of high temperature materials processing sources for their potential use as directional solidification furnaces. The research concentrated on a commercially available high temperature furnace using a zirconia ceramic tube as the heating element and an Arc Furnace based on a tube welder. The first objective was to assemble the zirconia furnace and construct parts needed to successfully perform experiments. The 2nd objective was to evaluate the zirconia furnace performance as a directional solidification furnace element. The 3rd objective was to establish a data base on materials used in the furnace construction, with particular emphasis on emissivities, transmissivities, and absorptivities as functions of wavelength and temperature. A 1-D and 2-D spectral radiation heat transfer model was developed for comparison with standard modeling techniques, and were used to predict wall and crucible temperatures. The 4th objective addressed the development of a SINDA model for the Arc Furnace and was used to design sample holders and to estimate cooling media temperatures for the steady state operation of the furnace. And, the 5th objective addressed the initial performance evaluation of the Arc Furnace and associated equipment for directional solidification. Results of these objectives are presented.

  5. High temperature furnace modeling and performance verifications

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.

    1988-01-01

    Analytical, numerical and experimental studies were performed on two classes of high temperature materials processing furnaces. The research concentrates on a commercially available high temperature furnace using zirconia as the heating element and an arc furnace based on a ST International tube welder. The zirconia furnace was delivered and work is progressing on schedule. The work on the arc furnace was initially stalled due to the unavailability of the NASA prototype, which is actively being tested aboard the KC-135 experimental aircraft. A proposal was written and funded to purchase an additional arc welder to alleviate this problem. The ST International weld head and power supply were received and testing will begin in early November. The first 6 months of the grant are covered.

  6. Ferrosilicon smelting in a direct current furnace

    DOEpatents

    Dosaj, V.D.; May, J.B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode. 1 figure.

  7. Ferrosilicon smelting in a direct current furnace

    DOEpatents

    Dosaj, Vishu D.; May, James B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode.

  8. Investigation of the effects of beam scattering and beam wandering on laser beams passing thorough the off-gas duct of an Electric Arc Furnace

    NASA Astrophysics Data System (ADS)

    Alikhanzadeh, Amirhossein

    The project sets to determine the effects of scattering and beam wandering on light that passes through the off-gas of EAF. The effects of light scattering from metallic dust and beam wandering due to temperature gradient and turbulence in the medium are investigated. Using Matlab, a model was developed based on Mie theory to calculate light transmission when the optical properties are known; most importantly refractive index of the dust as well as incident wavelength, particle size and concentration of the particles per cm 3 of the gas. The model was validated and was used to show that as the particle size parameter increases, the scattering losses decreases. Turbulence and temperature gradients in the air cause the laser beam to change shape. Using a big collection lens can minimize the signal fluctuation caused by the beam wandering. A thorough understanding of these phenomena helps in designing optical sensors in the industry.

  9. U.S.-MEXICO BORDER PROGRAM ARIZONA BORDER STUDY--STANDARD OPERATING PROCEDURE FOR EXTRACTION OF METALS FROM SOIL, DUST, AIR FILTER, AND SURFACE AND DERMAL WIPE SAMPLES FOR AA (GRAPHITE FURNACE OR FLAME) OR ICP-AES ANALYSIS (BCO-L-3.1)

    EPA Science Inventory

    The purpose of this SOP is to describe the acid digestion of soil, house dust, air filter, and surface or dermal wipe samples for analysis using inductively coupled plasma atomic emissions spectrometry (ICP-AES) and/or graphite furnace atomic absorption spectrometry (GFAAS) or fl...

  10. Tube furnace

    DOEpatents

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  11. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-12-31

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  12. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  13. Furnace assembly

    DOEpatents

    Panayotou, Nicholas F.; Green, Donald R.; Price, Larry S.

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  14. Furnace assembly

    DOEpatents

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  15. Detoxification of hazardous dust with marine sediment.

    PubMed

    Wei, Yu-Ling; Lin, Chang-Yuan; Wang, H Paul

    2014-08-30

    Hazardous electric arc furnace dust containing dioxins/furans and heavy metals is blended with harbor sediment, fired at 950-1100 °C to prepare lightweight aggregates. Dust addition can lower the sintering temperature by about 100 °C, as compared to a typical industrial process. After firing at 950 °C and 1050 °C, more than 99.85% of dioxins/furans originally present in the dust have been removed and/or destructed in the mix containing a dust/sediment ratio of 50:100. The heavy metals leached from all fired mixes are far below Taiwan EPA legal limits. The particle density of the lightweight aggregates always decreases with increasing firing temperature. Greater addition of the dust results in a considerably lower particle density (mostly <2.0 g cm(-3)) fired at 1050 °C and 1100 °C. However, firing at temperatures lower than 1050 °C produces no successful bloating, leading to a denser particle density (>2.0 g cm(-3)) that is typical of bricks. PMID:24461694

  16. Laboratory experiments on arc deflection and instability

    SciTech Connect

    Zweben, S.; Karasik, M.

    2000-03-21

    This article describes experiments on arc deflection instability carried out during the past few years at the Princeton University Plasma Physics Laboratory (PPPL). The approach has been that of plasma physicists interested in arcs, but they believe these results may be useful to engineers who are responsible for controlling arc behavior in large electric steel furnaces.

  17. 5. Photocopied August 1978. FRONT OF A HORRY ROTARY FURNACE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. Photocopied August 1978. FRONT OF A HORRY ROTARY FURNACE, SHOWING INTERIOR ELECTRODES. THE RAW MATERIALS FOR CALCIUM CARBIDE PRODUCTION--LIMESTONE AND COKE--WERE FED BY HOPPERS PLACED BETWEEN THESE ELECTRODES INTO THE ELECTRIC ARC. THE REMOVABLE PLATES ON THE EXTERNAL CIRCUMSTANCE OF THE HORRY FURNACE ARE SHOWN ON THE FIRST THREE FURNACES. (M) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  18. Furnace afterburner

    SciTech Connect

    Angelo, J.F. II

    1987-01-13

    An afterburner is described for the exhaust effluvia of a furnace, which exhaust contains combustible material, the afterburner comprising: a. an elongated, generally cylindrical combustion chamber having an inlet for the exhaust at or adjacent one end thereof, and an outlet at or adjacent its other end, b. means operable to induce a draft through the combustion chamber from its inlet to its outlet, c. a series of air nozzles disposed to direct jets of air into the interior of the combustion chamber. Certain nozzles are arranged to direct air jets into the combustion chamber substantially tangentially thereto in a clockwise direction, and the remainder of the nozzles and arranged to direct air jets into the chamber substantially tangentially thereto in a counter-clockwise direction, whereby to induce turbulence within the chamber to intermix the air and the exhaust thoroughly, and d. means operable to deliver air to the air nozzles.

  19. Carburizer process in electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Karasev, V. P.; Babichevskii, G. V.; Prokopenko, Ya. Yu.

    2015-06-01

    The behavior of coke and carbon in heating and melting of steel scrap is considered. The efficiency of carbon assimilation in the period of metal melting is estimated for various versions of introduction of a lump carbon-containing material into an EAF charge. The use of a carbon-containing material as an alternative heat source in EAF is analyzed.

  20. High temperature aircraft research furnace facilities

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.; Cashon, John L.

    1992-01-01

    Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

  1. Modified Claus furnace

    SciTech Connect

    Reed, R.L.

    1986-03-11

    A Claus thermal conversion furnace is described comprising a primary furnace chamber, a burner in the primary furnace chamber, an oxidant containing gas supply inlet connected to the burner, a hydrogen sulfide containing gas supply conduit connected to the burner, an outlet extending from the furnace, a secondary reaction chamber in heat but not gas exchange relationship with the primary furnace chamber, the secondary reaction chamber extending through the length of the primary furnace chamber to a point in the outlet extending from the furnace, a hydrogen sulfide decomposing catalyst in the secondary reaction chamber, a hydrogen sulfide containing gas supply conduit connected to the secondary reaction chamber.

  2. Use of EAF dust as heterogeneous catalyst in Fenton oxidation of PCP contaminated wastewaters.

    PubMed

    Mecozzi, R; Di Palma, L; Pilone, D; Cerboni, L

    2006-09-21

    In this study, chemical oxidation tests using H2O2 were performed on a solution contaminated with 100 mg l(-1) of pentachlorophenol (PCP). The effectiveness of electric arc furnace dust and hematite as heterogeneous catalysts was evaluated. Reactions were conducted at pH 2 for 24 h. Either H2O2 stabilized with KH2PO4 or un-stabilized H2O2 was used. Total organic carbon (T.O.C.) removal and chloride release from PCP molecule were monitored. Results showed that the maximum removal yields for electric arc furnace (EAF) dust (49.2% T.O.C., 56.7% Cl) were achieved when H2O2:PCP ratio was 10:1 and Fe:H2O2 = 1:5 for unstabilized H2O2 and when H2O2:PCP = 10:1 and Fe:H2O2 = 1:1 for stabilized H2O2 (48% T.O.C., 60.6% Cl). The maximum yield using hematite (45.2% T.O.C., 55.2% Cl) was obtained when H2O2:PCP ratio was 10:1 and Fe:H2O2 was 1:2. When EAF dust was used and Fe:H2O2 > 1:5, Cl release was higher than the one expected from T.O.C. removal. PMID:16621261

  3. Arc distribution during the vacuum arc remelting of Ti-6Al-4V

    SciTech Connect

    Woodside, Charles Rigel; King, Paul E.; Nordlund, Chris

    2013-01-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot–Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  4. Arc Distribution During the Vacuum Arc Remelting of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Woodside, C. Rigel; King, Paul E.; Nordlund, Chris

    2013-02-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot-Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  5. New pyrometallurgical process of EAF dust treatment with CaO addition

    NASA Astrophysics Data System (ADS)

    Chairaksa-Fujimoto, Romchat; Inoue, Yosuke; Umeda, Naoyoshi; Itoh, Satoshi; Nagasaka, Tetsuya

    2015-08-01

    The non-carbothermic zinc pyrometallurgical processing of electric arc furnace (EAF) dust was investigated on a laboratory scale. The main objective of this process was to convert highly stable zinc ferrite (ZnFe2O4), which accounts for more than half of total zinc in the EAF dust, into ZnO and Ca2Fe2O5 by CaO addition. The EAF dust was mixed with CaO powder in various ratios, pressed into pellets, and heated in a muffle furnace in air at temperatures ranging from 700 to 1100°C for a predetermined holding time. All ZnFe2O4 was transformed into ZnO and Ca2Fe2O5 at a minimum temperature of 900°C within 1 h when sufficient CaO to achieve a Ca/Fe molar ratio of 1.1 was added. However, at higher temperatures, excess CaO beyond the stoichiometric ratio was required because it was consumed by reactions leading to the formation of compounds other than ZnFe2O4. The evaporation of halides and heavy metals in the EAF dust was also studied. These components could be preferentially volatilized into the gas phase at 1100°C when CaO was added.

  6. Heat treatment furnace

    DOEpatents

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  7. Determination of minor elements in steelmaking flue dusts using laser ablation inductively coupled plasma mass spectrometry.

    PubMed

    Coedo, A G; Padilla, I; Dorado, M T

    2005-07-15

    Element determination in solid waste products from the steel industry usually involves the time-consuming step of preparing a solution of the solid. Laser ablation (LA) inductively coupled plasma mass spectrometry (ICP-MS) has been applied to the analysis of Cr, Ni, Cu, As, Cd and Sn, elements of importance from the point of view of their impact on the environment, in electric arc furnace flue dust (EAFD). A simple method of sample preparation as pressed pellets using a mixture of cellulose and paraffin as binder material was applied. Calibration standards were prepared spiking multielement solution standards to a 1:1 ZnO+Fe(2)O(3) synthetic matrix. The wet powder was dried and mechanically homogenised. Quantitative analysis were based on external calibration using a set of matrix matched calibration standards with Rh as a internal standard. Results obtained using only one-point for calibration without matrix matched, needing less time for standardization and data processing, are also presented. Data are calculated for flue dust reference materials: CRM 876-1 (EAFD), AG-6203 (EAFD), AG-6201 (cupola dust) and AG-SX3705 (coke ashes), and for two representative electrical arc furnace flue dusts samples from Spanish steelmaking companies: MS-1 and MS-2. For the reference materials, an acceptable agreement with certificate values was achieved, and the results for the MS samples matched with those obtained from conventional nebulization solutions (CN). The analytical precision was found to be better than 7% R.S.D. both within a single pellet and between several pellets of the same sample for all the elements. PMID:18970147

  8. Dust exposure in Finnish foundries.

    PubMed

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered. PMID:184524

  9. EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. 3 CAST HOUSE TO THE LEFT, WEST ORE BRIDGE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  10. Study on simultaneous recycling of EAF dust and plastic waste containing TBBPA.

    PubMed

    Grabda, Mariusz; Oleszek, Sylwia; Shibata, Etsuro; Nakamura, Takashi

    2014-08-15

    In the present work we investigated the fates of zinc, lead, and iron present in electric arc furnace dust during thermal treatment of the dust with tetrabromobisphenol A (TBBPA) and tetrabromobisphenol A diglycidyl ether (TBBPADGE). Mixtures of these materials were compressed into pellets and heated in a laboratory-scale furnace at 550 °C for 80 min, under oxidizing and inert conditions. The solid, condensed, and gaseous-phase products were characterized using an array of analytical methods: scanning electron microscopy, X-ray diffraction, electron probe microscopy, inductively coupled plasma, ion chromatography, and gas chromatography. The results indicated that heating the mixtures under specific conditions enabled high separation of zinc and lead from iron-rich residues, by a bromination-evaporation process. In the case of TBBPADGE, a maximum of 85% of zinc and 81% of lead were effectively separated under the above conditions. The process is based on the reaction between the highly reactive HBr gas evolved during thermal degradation of the flame-retarded materials with zinc (ZnO and ZnFe2O4) and lead in the dust, followed by complete evaporation of the formed metallic bromides from the solid residue. PMID:24945793

  11. The Phase Space of z~1.2 SpARCS Clusters: Using Herschel to Probe Dust Temperature as a Function of Environment and Accretion History

    NASA Astrophysics Data System (ADS)

    Noble, A. G.; Webb, T. M. A.; Yee, H. K. C.; Muzzin, A.; Wilson, G.; van der Burg, R. F. J.; Balogh, M. L.; Shupe, D. L.

    2016-01-01

    We present a five-band Herschel study (100-500 μm) of three galaxy clusters at z˜ 1.2 from the Spitzer Adaptation of the Red-Sequence Cluster Survey. With a sample of 120 spectroscopically confirmed cluster members, we investigate the role of environment on galaxy properties utilizing the projected cluster phase space (line-of-sight velocity versus clustercentric radius), which probes the time-averaged galaxy density to which a galaxy has been exposed. We divide cluster galaxies into phase-space bins of (r/{r}200)× ({{Δ }}v/{σ }v), tracing a sequence of accretion histories in phase space. Stacking optically star-forming cluster members on the Herschel maps, we measure average infrared star formation rates, and, for the first time in high-redshift galaxy clusters, dust temperatures for dynamically distinct galaxy populations—namely, recent infalls and those that were accreted onto the cluster at an earlier epoch. Proceeding from the infalling to virialized (central) regions of phase space, we find a steady decrease in the specific star formation rate and increase in the stellar age of star-forming cluster galaxies. We perform a probability analysis to investigate all acceptable infrared spectral energy distributions within the full parameter space and measure a ˜ 4σ drop in the average dust temperature of cluster galaxies in an intermediate phase-space bin, compared to an otherwise flat trend with phase space. We suggest one plausible quenching mechanism which may be consistent with these trends, invoking ram-pressure stripping of the warmer dust for galaxies within this intermediate accretion phase. Herschel is an ESA space observatory with science instruments provided by European-led Principal Investigator consortia and with important participation from NASA.

  12. Energy efficient operation of aluminum furnaces

    SciTech Connect

    King, Paul E.; Golchert, B.M.; Li, T.; Hassan, M.; Han, Q.

    2005-01-01

    Secondary Aluminium melting offers significant energy savings over the production of Aluminium from raw resources since it takes approximately 5% of the energy to re-melt the Aluminium for product than it does to generate the same amount of Aluminium from raw material. However, the industry faces technical challenges for further improving the efficiency of the secondary Aluminium melting furnaces and lacks tools that can aid in helping to understand the intricate interactions of combustion and heat transfer. The U. S. Dept. of Energy, Albany Research Center (ARC), in cooperation with the Argonne and Oak Ridge National Labs, the University of Kentucky, and with industrial support through Secat, Inc. of Lexington, KY (representing 8 Aluminium re-melt companies) built and operates a test-bed reverberatory furnace to study efficiency issues in Aluminium melting. The experimental reverberatory furnace (ERF) is a one ton nominal capacity research furnace capable of melting 1000 lbs per hour with its twin 0.8 MMBtu/hr burners. Studies in the ERF include melt efficiency as a function of combustion space volume, power input and charge alloy. This paper details the experimental equipment, conditions, procedures, and measurements and includes results and discussions of melt efficiency studies. Specific results reported include an analysis of the efficiency of the furnace as a function of power input and the effect that changing combustion space volume has on melting efficiency. In conjunction with this, a computational fluid dynamics (CFD) model has been developed to simulate fuel combustion, heat transfer, gaseous product flow and the production/transport of pollutants and greenhouse gases in an Aluminium furnace. Data from the ERF is utilized for computational model validation in order to have a high degree of confidence in the model results. Once validated, the CFD code can then be used to perform parametric studies and to investigate methods to optimize operation in

  13. CO2 sequestration using accelerated gas-solid carbonation of pre-treated EAF steel-making bag house dust.

    PubMed

    El-Naas, Muftah H; El Gamal, Maisa; Hameedi, Suhaib; Mohamed, Abdel-Mohsen O

    2015-06-01

    Mineral CO2 sequestration is a promising process for the reduction of carbon dioxide emissions to the atmosphere. In this paper, alkaline calcium-rich dust particles collected from bag filters of electric arc furnaces (EAF) for steel making were utilized as a viable raw material for mineral CO2 sequestration. The dust particles were pre-treated through hydration, drying and screening. The pre-treated particles were then subjected to direct gas-solid carbonation reaction in a fluidized-bed reactor. The carbonated products were characterized to determine the overall sequestration capacity and the mineralogical structures. Leaching tests were also performed to measure the extracted minerals from the carbonated dust and evaluate the carbonation process on dust stabilization. The experimental results indicated that CO2 could be sequestered using the pre-treated bag house dust. The maximum sequestration of CO2 was 0.657 kg/kg of dust, based on the total calcium content. The highest degree of carbonation achieved was 42.5% and the carbonation efficiency was 69% at room temperature. PMID:25846002

  14. Dust recycling technology in Kimitsu Works

    NASA Astrophysics Data System (ADS)

    Oda, Hiroshi; Ibaraki, Tetsuharu

    Dust recycling technology by the rotary hearth furnace has been applied at Nippon Steel‧s Kimitsu Works since 2000. The dust and sludge with iron oxide and carbon are agglomerated into shaped articles and the iron oxide is reduced in a high temperature atmosphere. Zinc and other impurities in the dust and sludge are expelled and exhausted into off gas. The DRI pellets made from the dust and sludge have 70% metallization and are strong enough for being recycled to the blast furnaces. No.1 plant, which was constructed in May 2000 and has an agglomeration method of pelletizing, recycles mainly dry dusts. No.2 plant, which was constructed in December 2002 and has an agglomeration method of extrusion, recycles mainly sludge. The combination of the two plants is a solution for recycling various kinds of dusts and sludge emitted in a large scale steel works as Kimitsu Works

  15. General view of blast furnace plant, with blast furnace "A" ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace plant, with blast furnace "A" (built in 1907) to the left; in the foreground is the turbo-blower and blast furnace gas-powered electric generating station (built in 1919), looking northwest - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  16. INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS EVERY TWENTY MINUTES TO DETERMINE SIZE AND TEXTURE OF BATCH AND OTHER VARIABLES. FAN IN FRONT COOLS WORKERS AS THEY CONDUCT REPAIRS. FURNACE TEMPERATURE AT 1572 DEGREES FAHRENHEIT. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  17. Arc distribution and motion during the vacuum arc remelting process as detected with a magnetostatic approach

    NASA Astrophysics Data System (ADS)

    Woodside, Rigel

    Currently, the temporal arc distribution across the ingot during the vacuum arc remelting (VAR) process is not a known or monitored parameter. It is has previously been shown that arcs can spatially constrict during VAR, and this constriction can lead to undesired defects in the material. Additionally, correct accounting for the heat flux, electric current flux, and mass flux into the ingot are critical to achieving realistic solidification models of the VAR process. An arc position measurement system capable of locating slow moving arcs and determining the arc distribution within an industrial VAR furnace was developed. The system is based on non-invasive magnetic field measurements and VAR specific forms of the magnetostatic Biot-Savart Law. Electromagnetic finite element modeling assists the analysis. The measurement system was installed on an industrial VAR furnace at the ATI facility in Albany, OR. Data were taken during the commercial production of titanium alloy. Although more arcs were present than could be resolved with the number of sensors applied, overall arc distribution shifts were detected. Arc distribution and motion during the final production of Ti-6Al-4V were examined. It is shown that several characteristic arc distribution modes can develop. This behavior was not apparent in the existing signals used to control the furnace, indicating the measurement system provides new information. Finally, a solidification model was used to assess the potential impact of the different arc distribution modes. It is shown the magnetohydrodynamic stirring patterns in the molten pool are affected, which results in localized variations in solidification times in particular at the side wall.

  18. VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH SKIP HOIST AND DUST CATCHER. STOCK BINS FOR RAW MATERIALS ARE IN THE FOREGROUND, THE #2 CASTING SHED BEYOND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  19. VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH SKIP HOIST, DUST CATCHER AND STOCK BINS FOR RAW MATERIALS IN THE FOREGROUND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  20. High Temperature Transparent Furnace Development

    NASA Technical Reports Server (NTRS)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  1. Cathodic arcs

    SciTech Connect

    Anders, Andre

    2003-10-29

    Cathodic arc plasma deposition has become the technology of choice for hard, wear and corrosion resistant coatings for a variety of applications. The history, basic physics of cathodic arc operation, the infamous macroparticle problem and common filter solutions, and emerging high-tech applications are briefly reviewed. Cathodic arc plasmas standout due to their high degree of ionization, with important consequences for film nucleation, growth, and efficient utilization of substrate bias. Industrial processes often use cathodic arc plasma in reactive mode. In contrast, the science of arcs has focused on the case of vacuum arcs. Future research directions include closing the knowledge gap for reactive mode, large area coating, linear sources and filters, metal plasma immersion process, with application in high-tech and biomedical fields.

  2. Space station furnace facility

    NASA Astrophysics Data System (ADS)

    Cobb, Sharon D.; Lehoczky, Sandor L.

    1996-07-01

    The Space Shuttle Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity environment of the International Space Station. The facility is divided into the Core System and two Instrument Racks. The core system provides the common electrical and mechanical support equipment required to operate experiment modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first instrument rack include a high temperature gradient furnace with quench, and a low temperature gradient furnace. A new EM is planned to be developed every two years.

  3. Paired Straight Hearth Furnace

    SciTech Connect

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  4. Space Station Furnace Facility

    SciTech Connect

    Cobb, S.D.; Lehoczky, S.L.

    1996-12-31

    The Space Station Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity ({approximately}10{sup {minus}6} g) environment of the International Space Station (ISS). The facility is divided into the Core System and two Instrument Racks (IRs). The Core System provides the common electrical and mechanical support equipment required to operate Experiment Modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration (NASA) Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first Instrument Rack include a High Temperature Gradient Furnace with Quench (HGFQ), and a Low Temperature Gradient Furnace (LGF). A new EM is planned to be developed every two years.

  5. High temperature furnace

    DOEpatents

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  6. Programmable Multizone Furnace

    NASA Technical Reports Server (NTRS)

    Ting, Edmund Y.; Larson, David J., Jr.

    1990-01-01

    Moving thermal gradients created without mechanical motion. Furnace having multiple, individually programmable heating zones developed for use in experiments on directional solidification. Holds rod specimen and generates thermal gradients moving along specimen. Elimination of translation mechanism makes furnace more compact and reduces vibrations, which disturb experiment. Availability of different temperature profiles through programming makes it versatile tool for research at low thermal gradients traveling at moderate speeds.

  7. Driven Motion and Instability of an Atmospheric Pressure Arc

    SciTech Connect

    Max Karasik

    1999-12-01

    Atmospheric pressure arcs are used extensively in applications such as welding and metallurgy. However, comparatively little is known of the physics of such arcs in external magnetic fields and the mechanisms of the instabilities present. In order to address questions of equilibrium and stability of such arcs, an experimental arc furnace is constructed and operated in air with graphite cathode and steel anode at currents 100-250 A. The arc is diagnosed with a gated intensified camera and a collimated photodiode array, as well as fast voltage and current probes.

  8. High gradient directional solidification furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1985-01-01

    A high gradient directional solidification furnace is disclosed which includes eight thermal zones throughout the length of the furnace. In the hot end of the furnace, furnace elements provide desired temperatures. These elements include Nichrome wire received in a grooved tube which is encapsulated y an outer alumina core. A booster heater is provided in the hot end of the furnace which includes toroidal tungsten/rhenium wire which has a capacity to put heat quickly into the furnace. An adiabatic zone is provided by an insulation barrier to separate the hot end of the furnace from the cold end. The old end of the furnace is defined by additional heating elements. A heat transfer plate provides a means by which heat may be extracted from the furnace and conducted away through liquid cooled jackets. By varying the input of heat via the booster heater and output of heat via the heat transfer plate, a desired thermal gradient profile may be provided.

  9. EAF dust as an electrolytic zinc resource

    SciTech Connect

    Zunkel, A.D.

    1995-12-31

    Two viable options are presently available to the electrolytic zinc producer to supplement the zinc production capability significantly by using electric arc furnace dust (EAFD) or leady ZnO products derived from EAFD: Integrated processing of the materials using the Modified Zincex Process and commingling the zinc sulfate solution from that process with the neutral solution from the calcine leaching circuit; Installing a completely separate circuit for treating the material using technologies such as the Modified Zincex or Esinex Processes. EAFD and halogen-bearing EAFD derived products are a zinc resource which is virtually untapped by new or existing electrolytic zinc producers and which offers them, with the advent of new technologies able to deal with halides, the opportunity to maintain or increase their zinc production from a relatively cheap, if not ``free``, and already mined zinc source. Such an approach would also provide the EAFD producer an alternative, perhaps lower cost, outlet for their material to the currently rather closely held EAFD processing industry.

  10. Looking Northwest at Furnace Control Panels and Gas Control Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking Northwest at Furnace Control Panels and Gas Control Furnace in Red Room Within Recycle Recovery Building - Hematite Fuel Fabrication Facility, Recycle Recovery Building, 3300 State Road P, Festus, Jefferson County, MO

  11. Regularities of heat transfer in the gas layers of a steam boiler furnace flame. Part II. Gas layer radiation laws and the procedure for calculating heat transfer in furnaces, fire boxes, and combustion chambers developed on the basis of these laws

    NASA Astrophysics Data System (ADS)

    Makarov, A. N.

    2014-10-01

    The article presents the results stemming from the scientific discovery of laws relating to radiation from the gas layers generated during flame combustion of fuel and when electric arc burns in electric-arc steel-melting furnaces. The procedure for calculating heat transfer in electric-arc and torch furnaces, fire-boxes, and combustion chambers elaborated on the basis of this discovery is described.

  12. Improved graphite furnace atomizer

    DOEpatents

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  13. Photoelectric Charging of Dust Particles

    NASA Technical Reports Server (NTRS)

    Sickafoose, A.; Colwell, J.; Horanyi, M.; Robertson, S.; Walch, B.

    1999-01-01

    Laboratory experiments have been performed on the photoelectric charging of dust particles which are either isolated or adjacent to a surface that is also a photoemitter. We find that zinc dust charges to a positive potential of a few volts when isolated in vacuum and that it charges to a negative potential of a few volts when passed by a photoemitting surface. The illumination is an arc lamp emitting wavelengths longer than 200 nm and the emitting surface is a zirconium foil.

  14. CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN REROLL BAY. CAKES FROM THE CASTING SHOP ARE BROUGHT UP TO ROLLING TEMPERATURE IN ONE OF TWO (#130 AND 146) GAS-FIRED FURNACES. A RADIO-CONTROLLED OVERHEAD CRANE TRANSFERS CAKES FROM FLATCARS TO THE ROLLER LINE LEADING INTO THE FURNACE. CAKES ARE HEATED AT 900-1000 DEGREES FAHRENHEIT FOR THREE TO FOUR HOURS. RATED FURNACE CAPACITY IS 100,000 LBS.\\HOUR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  15. Zinc extraction from EAF dust with EZINEX{reg_sign} process

    SciTech Connect

    Olper, M.

    1995-12-31

    The Italian company Engitec Impianti has developed a new electrochemical technology for the treatment of Electric Arc Furnace (EAF) flue dust generated in steel mini-mills. This process is based on a new and completely different concept from the Waeltz technology applied at present and allows, due to its modular nature, for an erection on the steel producer`s site. Engitec Impianti spent US $700.000 constructing a 500 t/y throughput pilot plant at Pittini Group`s Ferriere Nord mini-mill in Osoppo, Italy in order to demonstrate the process capabilities and obtain the data for a commercial plant design. The paper describes the pilot plant performances and the engineering criteria for a commercial unit of 10.000 t/y throughput. The feasibility study demonstrates a pay-back period of 3--4 years for the commercial plant.

  16. Controlling electrode gap during vacuum arc remelting at low melting current

    DOEpatents

    Williamson, Rodney L.; Zanner, Frank J.; Grose, Stephen M.

    1997-01-01

    An apparatus and method for controlling electrode gap in a vacuum arc remelting furnace, particularly at low melting currents. Spectrographic analysis is performed of the metal vapor plasma, from which estimates of electrode gap are derived.

  17. Controlling electrode gap during vacuum arc remelting at low melting current

    DOEpatents

    Williamson, R.L.; Zanner, F.J.; Grose, S.M.

    1997-04-15

    An apparatus and method are disclosed for controlling electrode gap in a vacuum arc remelting furnace, particularly at low melting currents. Spectrographic analysis is performed of the metal vapor plasma, from which estimates of electrode gap are derived. 5 figs.

  18. Hydrometallurgical extraction of zinc from CaO treated EAF dust in ammonium chloride solution.

    PubMed

    Miki, Takahiro; Chairaksa-Fujimoto, Romchat; Maruyama, Katsuya; Nagasaka, Tetsuya

    2016-01-25

    Zinc in Electric Arc Furnace dust or EAF dust mainly exists as ZnFe2O4 and ZnO. While ZnO can be simply dissolved into either an acidic or alkaline solution, it is difficult to dissolve ZnFe2O4. In our previous work, we introduced a process called "CaO treatment", a preliminary pyrometallurgical process designed to transform the ZnFe2O4 in the EAF dust into ZnO and Ca2Fe2O5. The halogens and others heavy metals were favorably vaporized during CaO treatment with no essential evaporation loss of zinc and iron, leaving CaO treated dust which consisted mainly of ZnO and Ca2Fe2O5 and no problematic ZnFe2O4 compound. In this work, the selective leaching of zinc over iron and calcium in the CaO treated dust was investigated using an NH4Cl solution. The effects of temperature, reaction time and NH4Cl concentration on dissolution behavior were examined. While most of the zinc in the CaO treated dust was extracted after 2 h at 70 °C with 2 M NH4Cl, only about 20% of calcium was leached in NH4Cl solution. However, the iron did not dissolve and remained as Ca2Fe2O5 in residue. It was confirmed that zinc can be effectively recovered using NH4Cl solution. PMID:26448494

  19. Modeling of thermal plasma arc technology FY 1994 report

    SciTech Connect

    Hawkes, G.L.; Nguyen, H.D.; Paik, S.; McKellar, M.G.

    1995-03-01

    The thermal plasma arc process is under consideration to thermally treat hazardous and radioactive waste. A computer model for the thermal plasma arc technology was designed as a tool to aid in the development and use of the plasma arc-Joule beating process. The value of this computer model is to: (a) aid in understanding the plasma arc-Joule beating process as applied to buried waste or exhumed buried waste, (b) help design melter geometry and electrode configuration, (c) calculate the process capability of vitrifying waste (i.e., tons/hour), (d) develop efficient plasma and melter operating conditions to optimize the process and/or reduce safety hazards, (e) calculate chemical reactions during treatment of waste to track chemical composition of off-gas products, and composition of final vitrified waste form and (f) help compare the designs of different plasma-arc facilities. A steady-state model of a two-dimensional axisymmetric transferred plasma arc has been developed and validated. A parametric analysis was performed that studied the effects of arc length, plasma gas composition, and input power on the temperatures and velocity profiles of the slag and plasma gas. A two-dimensional transient thermo-fluid model of the US Bureau of Mines plasma arc melter has been developed. This model includes the growth of a slag pool. The thermo-fluid model is used to predict the temperature and pressure fields within a plasma arc furnace. An analysis was performed to determine the effects of a molten metal pool on the temperature, velocity, and voltage fields within the slag. A robust and accurate model for the chemical equilibrium calculations has been selected to determine chemical composition of final waste form and off-gas based on the temperatures and pressures within the plasma-arc furnace. A chemical database has been selected. The database is based on the materials to be processed in the plasma arc furnaces.

  20. Saharan Dust over the Atlantic

    NASA Technical Reports Server (NTRS)

    2002-01-01

    Fierce winds ripped across the Sahara Desert this past weekend and blew a large plume of dust out over the Atlantic Ocean. This true color image of the dust event was acquired on February 11, 2002, by the Moderate-resolution Imaging Spectroradiometer (MODIS), flying aboard NASA's Terra spacecraft. The light brown dust trail can be seen forming an arc a few hundred miles off the coast of Western Sahara and Mauritania. Northeasterly winds blowing across the Atlantic have redirected the dust towards Europe where it will likely settle. For more information and current images of dust storms, visit Natural Hazards on the Earth Observatory . Image courtesy Jacques Descloitres, MODIS Land Rapid Response Team at NASA GSFC

  1. Blast furnace stove control

    SciTech Connect

    Muske, K.R.; Hansen, G.A.; Howse, J.W.; Cagliostro, D.J.; Chaubal, P.C.

    1998-12-31

    This paper outlines the process model and model-based control techniques implemented on the hot blast stoves for the No. 7 Blast Furnace at the Inland Steel facility in East Chicago, Indiana. A detailed heat transfer model of the stoves is developed. It is then used as part of a predictive control scheme to determine the minimum amount of fuel necessary to achieve the blast air requirements. The controller also considers maximum and minimum temperature constraints within the stove.

  2. "2sDR": Process Development of a Sustainable Way to Recycle Steel Mill Dusts in the 21st Century

    NASA Astrophysics Data System (ADS)

    Rösler, Gernot; Pichler, Christoph; Antrekowitsch, Jürgen; Wegscheider, Stefan

    2014-09-01

    Significant amounts of electric arc furnace dust originating from steel production are recycled every year by the Waelz process, despite the fact that this type of process has several disadvantages. One alternative method would be the recovery of very high-quality ZnO as well as iron and even chromium in the two-step dust recycling process, which was invented to treat special waste for the recovery of heavy metal-containing residues. The big advantage of that process is that various types of residues, especially dusts, can be treated in an oxidizing first step for cleaning, with a subsequent reducing step for the metal recovery. After the treatment, three different fractions—dust, slag, and an iron alloy, can be used without any limitations. This study focuses on the development of the process along with some thermodynamic considerations. Moreover, a final overview of mass balances of an experiment performed in a 100-kg top blowing rotary converter with further developments is provided.

  3. High Efficiency Furnace

    SciTech Connect

    Hwang, K. S.; Koestler, D. J.

    1985-08-27

    Disclosed is a dwelling furnace having at least one clam-shell type primary heat exchanger in parallel orientation with a secondary heat exchanger, both the primary and secondary heat exchangers being vertically oriented relative to a furnace housing and parallel to the flow of air to be heated. The primary heat exchanger has a combustion chamber in the lower end thereof, and the lower end of the secondary heat exchanger exhausts into a tertiary heat exchanger oriented approximately perpendicular to the primary and secondary heat exchangers and horizontally relative to the housing, below the combustion chambers of the primary heat exchangers and below the exhaust outlet of the secondary heat exchanger. The tertiary heat exchanger includes a plurality of condensation tubes for retrieving the latent heat of condensation of the combustion gases. The furnace further comprises an induced draft blower for drawing combustion gases through the heat exchangers and inducting sufficient air to the combustion chamber of the primary heat exchanger for efficient combustion.

  4. High efficiency furnace

    SciTech Connect

    Hwang, K. S.; Koestler, D. J.

    1985-12-31

    Disclosed is a dwelling furnace having at least one clam-shell type primary heat exchanger in parallel orientation with a secondary heat exchanger, both the primary and secondary heat exchangers being vertically oriented relative to a furnace housing and parallel to the flow of air to be heated. The primary heat exchanger has a combustion chamber in the lower end thereof, and the lower end of the secondary heat exchanger exhausts into a tertiary heat exchanger oriented approximately perpendicular to the primary and secondary heat exchangers and horizontally relative to the housing, below the combustion chambers of the primary heat exchangers and below the exhaust outlet of the secondary heat exchanger. The tertiary heat exchanger includes a plurality of condensation tubes for retrieving the latent heat of condensation of the combustion gases. The furnace further comprises an induced draft blower for drawing combustion gases through the heat exchangers and inducting sufficient air to the combustion chamber of the primary heat exchanger for efficient combustion.

  5. Blast Furnace Granulated Coal Injection

    SciTech Connect

    1998-09-30

    Production levels on each furnace exceeded 7000 NTHM/day during July. The combined production of 14,326 was a result of lower coke rates and below average delay rates on both furnaces, The combined production was at its highest level since September 1997. In August, the combined productivity declined to less than 13,500 NTHM/day. Although D furnace maintained a production rate in excess of 7000 NTHM/day, C furnace was lower because of a castfloor breakout and subsequent five day repair from August 26-30. Despite the lower productivity in August, injected coal and furnace coke rates were very good during the month. During September, the operation was difficult as a result of higher delays on both furnaces. The combined average monthly delay rate was considerably above the twenty-month average of 113 minutes per day and the combined average monthly production was less than 14,000 NTHM/day. Higher furnace coke rates at lower coal injection levels also contributed to the decrease. Additionally, the coke rate on both furnaces was increased substantially and the injected coal rate was decreased in preparation for the high volatile Colorado coal trial that started on September 28. The furnace process results for this quarter are shown in Tables 1A and 1B. In addition, the last twelve months of injected coal and coke rates for each furnace are shown in Figures 1 and 2.

  6. Cloud Arcs

    Atmospheric Science Data Center

    2013-04-19

    ... causing much of the air near the centers of the arcs to rise. This air spreads out horizontally in all directions as it rises and ... is now quite weak and on meeting the undisturbed air it can rise again slightly - possibly assisting in the formation of new small cumulus ...

  7. Slurry sampling electrothermal vaporization inductively coupled plasma mass spectrometry for steelmaking flue dust analysis

    NASA Astrophysics Data System (ADS)

    Coedo, A. G.; Dorado, T.; Padilla, I.; Maibusch, R.; Kuss, H.-M.

    2000-02-01

    A commercial atomic absorption graphite furnace (AAGF), with a self-made adapter and valve system, was used as a slurry sampling cell for electrothermal vaporization inductively coupled plasma mass spectrometry (ETV-ICP-MS). The system was applied to the determination of As, Sn, Sb, Se, Te, Bi, Cd, V, Ti and Mo in steelmaking flue dusts. Experimental conditions with respect to ETV and ICP-MS operating parameters were optimized. Compared to aqueous solutions, slurry samples were found to present better analyte transport. Microgram amounts of Rh were used to reduce the difference in analyte response in sensitivity for aqueous solutions of the tested analytes. No such increasing effect was observed for slurry samples and aqueous standards. An added quantity of Rh acting as modifier/carrier resulted in an increase for the same analytes in matrix-slurry solutions, even the addition of an extra Rh quantity has resulted in a decrease in the signals. The effect of Triton X-100 (used as a dispersant agent) on analyte intensity and precision was also studied. External calibration from aqueous standards spiked with 100 μg ml -1 Rh was performed to quantified 0.010 g/100 ml slurry samples. Results are presented for a certified reference electrical arc furnace flue dust (EAF): CRM-876-1 (Bureau of Analysis Samples Ltd., Cleveland, UK), a reference sample of coke ashes X-3705 (from AG der Dillinger Hüttenwerke, Germany), and a representative sample of EAF flue dust from a Spanish steelmaking company (CENIM-1). For the two reference materials an acceptable agreement with certificate values was achieved, and the results for the CENIM sample matched with those obtained from conventional nebulization solution.

  8. Dust Streams from Tunisia

    NASA Technical Reports Server (NTRS)

    2002-01-01

    On October 6, 2001, the Sea-viewing Wide Field-of-view Sensor (SeaWiFS) captured this true-color image of a large dust storm blowing northeastward across the Mediterranean Sea from Tunisia. According to Joseph Prospero, professor of atmospheric science at the University of Miami, there is an unusual arc-shaped 'front' to the dust cloud. The storm's shape suggests that the source of the dust is rather small and that the meteorology driving it rather unusual. The dust seems to be coming out of the wadis, dry lakebeds and riverbeds, at the base of the Tell Atlas Mountains in northern Tunisia and eastern Algeria. The dust appears to be blowing toward the island of Sicily, Italy (toward the upper righthand corner). Also notice there is a relatively thin plume of smoke emanating eastward from the top of Mount Etna on Sicily. Image courtesy the SeaWiFS Project, NASA/Goddard Space Flight Center, and ORBIMAGE

  9. Non-carbon induction furnace

    DOEpatents

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  10. Carbon-free induction furnace

    DOEpatents

    Holcombe, Cressie E.; Masters, David R.; Pfeiler, William A.

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  11. Dust Detector

    NASA Technical Reports Server (NTRS)

    Kelley, M. C.

    2001-01-01

    We discuss a recent sounding rocket experiment which found charged dust in the Earth's tropical mesosphere. The dust detector was designed to measure small (5000 - 10000 amu.) charged dust particles, most likely of meteoric origin. A 5 km thick layer of positively charged dust was found at an altitude of 90 km, in the vicinity of an observed sporadic sodium layer and sporadic E layer. The observed dust was positively charged in the bulk of the dust layer, but was negatively charged near the bottom.

  12. HIGH TEMPERATURE MICROSCOPE AND FURNACE

    DOEpatents

    Olson, D.M.

    1961-01-31

    A high-temperature microscope is offered. It has a reflecting optic situated above a molten specimen in a furnace and reflecting the image of the same downward through an inert optic member in the floor of the furnace, a plurality of spaced reflecting plane mirrors defining a reflecting path around the furnace, a standard microscope supported in the path of and forming the end terminus of the light path.

  13. Implement proper furnace safety interlocks

    SciTech Connect

    Thomas, C.D.; Schoenmaker, G.J.W.

    1996-07-01

    Cracking furnaces are among some of the most complex operations in chemical process industries (CPI) plants. Consider, for example, the cracking furnaces in ethylene plants. Furnace explosions can occur during the light-off process or from accumulations of unburned fuel, incomplete combustion, or introduction of flammable products into the combustion spaces of the furnace. Over half of all furnace explosions occur during the initial light-off process for the furnace. The deficiencies that cause these events can be grouped into three broad categories: (1) human error; (2) incorrect or incomplete safety controls and equipment arrangement; and (3) equipment malfunction. This article presents a safety system that helps address all three of these categories for light-off events. No system is totally foolproof, but the use of a safety system, along with strict operating discipline, will reduce the number of furnace events encountered over the lifetime of the equipment. (Note that the controls typically referred to as ``combustion control,`` which include process temperature control, fuel-gas control, oxygen trim/draft control, and the like, are not part of the control described here.) Note also that although this system was developed for cracking furnaces in ethylene plants, it is equally applicable to other types of radiant-wall multiple-burner furnaces. It can be used for both new installations and retrofit situations. This safety system is not applicable to boilers or other devices with only one or two burners.

  14. Multi-zone furnace system

    SciTech Connect

    Orbeck, G.A.

    1986-05-06

    A multi-zone furnace is described which consists of: a furnace chamber having at least one heat zone and at least one zone adjacent to the heat zone and disposed along the length of the furnace chamber; the heat zone having a hearth at a level different from the hearth level of the adjacent zone; a walking beam conveyor disposed in the furnace chamber and operative in a short stroke mode to convey a product along the hearth of the heat zone, and in a long stroke mode to convey a product from the heat zone to the adjacent zone.

  15. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    SciTech Connect

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  16. Water-cooled units in ultrapower electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Kuz'min, M. G.; Cherednichenko, V. S.; Bikeev, R. A.; Cherednichenko, M. V.

    2014-12-01

    The thermophysical processes that occur in the skull-metallic pipe-water system under quasistationary and dynamic conditions, when shock heat flows appear, are analyzed. The limiting conditions of water cooling of panels, which are accompanied by the appearance of boiling crisis and pre-emergency and emergency thermophysical processes, are considered.

  17. Magnetically Damped Furnace (MDF)

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The Magnetically Damped Furnace (MDF) breadboard is being developed in response to NASA's mission and goals to advance the scientific knowledge of microgravity research, materials science, and related technologies. The objective of the MDF is to dampen the fluid flows due to density gradients and surface tension gradients in conductive melts by introducing a magnetic field during the sample processing. The MDF breadboard will serve as a proof of concept that the MDF performance requirements can be attained within the International Space Station resource constraints.

  18. Radiantly heated furnace

    SciTech Connect

    Pargeter, J.K.

    1987-06-30

    This patent describes a travelling hearth furnace comprising at least one impermeable hearth member adapted to travel generally horizontally along a path from a first locus to a second locus, means to cause the hearth member to travel along the path. Means directs radiant hat toward the upper surface of the hearth member. Means at the first locus positions a thin layer of objects on the upper surface of the hearth member. Means at the second locus removes objects from the hearth member. Means, positioned intermediate the first locus and the second locus, positions additional objects on the thin layer of objects on the upper surface of the hearth member.

  19. Water gas furnace

    SciTech Connect

    Gallaro, C.

    1985-12-03

    A water gas furnace comprising an outer container to provide a housing in which coke is placed into its lower part. A water container is placed within the housing. The coke is ignited and heats the water in the container converting it into steam. The steam is ejected into the coke, which together with air, produces water gas. Preferably, pumice stones are placed above the coke. The water gas is accepted into the pores of the pumice stones, where the heated pumice stones ignite the water gas, producing heat. The heat is extracted by a heat exchanger provided about the housing.

  20. Exothermic furnace module

    NASA Technical Reports Server (NTRS)

    Poorman, R. M. (Inventor)

    1982-01-01

    An exothermic furnace module is disclosed for processing materials in space which includes an insulated casing and a sample support, carried within the casing which supports a sample container. An exothermic heat source includes a plurality of segments of exothermic material stacked one upon another to produce a desired temperature profile when ignited. The exothermic material segments are constructed in the form of an annular element having a recess opening which defines an open central core throughout the vertical axis of the stacked exothermic material. The sample container is arranged within the core of the stacked exothermic heating material.

  1. Pyrolysis of poly(vinyl chloride) and-electric arc furnacedust mixtures.

    PubMed

    Al-Harahsheh, Mohammad; Al-Otoom, Awni; Al-Makhadmah, Leema; Hamilton, Ian E; Kingman, Sam; Al-Asheh, Sameer; Hararah, Muhanned

    2015-12-15

    An investigation into the pyrolysis kinetics of PVC mixed with electric arc furnace dust (EAFD) was performed. Mixtures of both materials with varying PVC ratios (1:1, 1:2, 1:3) were prepared and pyrolyzed in a nitrogen atmosphere under dynamic heating conditions at different heating rates (5, 10, 30 and 50 °C/min). The pyrolysis process proceeded through two main decomposition steps; the first step involved the release of HCl which reacted with the metal oxides present in the dust, subsequently forming metal chlorides and water vapor. Benzene was also found to release as detected by TGA-MS. The remaining hydrocarbons in the polymer backbone decomposed further in the second step releasing further volatile hydrocarbons. Different models were used to fit the kinetic data namely the integral, the Van Krevelen, and Coats and Red fern methods. The presence of EAFD during PVC decomposition resulted in a considerable decrease in the activation energy of the reaction occurring during the first decomposition region. Furthermore, iron oxides were retained in the pyrolysis residue, whilst other valuable metals, including Zn and Pb, were converted to chlorides that are recoverable by leaching in water. It is believed that EAFD can be utilized as an active catalyst to produce energy gases such as propyneas evident from the TGA-MS. PMID:26183236

  2. Cosmic dust

    NASA Technical Reports Server (NTRS)

    Brownlee, Donald E.; Sandford, Scott A.

    1992-01-01

    Dust is a ubiquitous component of our galaxy and the solar system. The collection and analysis of extraterrestrial dust particles is important to exobiology because it provides information about the sources of biogenically significant elements and compounds that accumulated in distant regions of the solar nebula and that were later accreted on the planets. The topics discussed include the following: general properties of interplanetary dust; the carbonaceous component of interplanetary dust particles; and the presence of an interstellar component.

  3. Cupola Furnace Computer Process Model

    SciTech Connect

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  4. Dust Storm

    Atmospheric Science Data Center

    2013-04-16

    article title:  Massive Dust Storm over Australia     View ... at JPL September 22, 2009 - Massive dust storm over Australia. project:  MISR category:  ... Sep 22, 2009 Images:  Dust Storm location:  Australia and New Zealand ...

  5. Sahara Dust

    Atmospheric Science Data Center

    2013-04-15

    article title:  Casting Light and Shadows on a Saharan Dust Storm     ... (nadir) camera. High-altitude cirrus clouds cast shadows on the underlying ocean and dust layer, which are visible in shades of ... was unable to retrieve elevation data. However, the edges of shadows cast by the cirrus clouds onto the dust (indicated by blue and cyan ...

  6. Fuel stoker and furnace

    SciTech Connect

    Schafer, T.L.; Schafer, G.L.; Swett, H.D.

    1984-02-14

    A furnace having a primary heat exchange unit also providing a combustion chamber, a secondary heat exchange unit connected by an upper crossover conduit to the primary heat exchange unit, and a tertiary heat exchange unit connected by a lower V-shaped crossover conduit to the secondary heat exchange unit. A third crossover conduit connects the V-shaped crossover conduit with the primary heat exchange unit. Vibrating means are provided between the secondary and tertiary heat exchange units to vibrate the walls thereof and dislodge clinging fly ash so that it falls into the V-shaped crossover conduit for removal by the screw conveyor. A burner assembly of a furnace includes a combustion air housing carrying a circular, stationary grate with an annular valley for carrying fuel during combustion. A central opening is connected to a fuel conveyor for introduction of fuel to the grate through the lower portion of the housing. Combustion air introduction conduits on the housing are remote from the fuel introduction passages and introduce air under pressure at the lower portion of the grate. An agitator and discharge ring is provided on the grate and is rotated on the grate by a suitable drive sprocket mechanism to agitate the fuel for more complete burning thereof and to remove burned ash. A horizontal burner plate is supported by a plurality of legs connected to the agitator and discharge ring over the grate to promote more complete combustion of the fuel.

  7. Two chamber reaction furnace

    DOEpatents

    Blaugher, R.D.

    1998-05-05

    A vertical two chamber reaction furnace is described. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 C and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  8. Two chamber reaction furnace

    DOEpatents

    Blaugher, Richard D.

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  9. Modelling of furnaces and combustors

    SciTech Connect

    Kahil, E.E.

    1985-01-01

    This book presents an account of the art of modelling for heat transfer and fluid flows in furnaces and combustors. After describing the different types of furnace flows, the author deals with the conservation equations. The different turbulence modelling assumptions, the more complicated problem of turbulent combustion modelling, and various types of turbulent flames are also described and reviewed, with appropriate models being assigned.

  10. Circumstellar dust

    NASA Technical Reports Server (NTRS)

    Dwek, E.

    1986-01-01

    The presence of dust in the general interstellar medium is inferred from the extinction, polarization, and scattering of starlight; the presence of dark nebulae; interstellar depletions; the observed infrared emission around certain stars and various types of interstellar clouds. Interstellar grains are subject to various destruction mechanisms that reduce their size or even completely destroy them. A continuous source of newly formed dust must therefore be present for dust to exist in the various phases of the interstellar medium (ISM). The working group has the following goals: (1) review the evidences for the formation of dust in the various sources; (2) examine the clues to the nature and composition of the dust; (3) review the status of grain formation theories; (4) examine any evidence for the processing of the dust prior to its injection into the interstellar medium; and (5) estimate the relative contribution of the various sources to the interstellar dust population.

  11. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, S.J.; White, J.C.

    1998-08-04

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag. 1 fig.

  12. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, Stephen J.; White, Jack C.

    1999-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  13. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, Stephen J.; White, Jack C.

    1998-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  14. TECHNOLOGY DEMONSTRATION SUMMARY. BABCOCK AND WILCOX CYCLONE FURNACE VITRIFICATION TECHNOLOGY (EPA/540/SR-92/017)

    EPA Science Inventory

    A Superfund Innovative Technology Evaluation (SITE) Demonstration of the Babcock & Wilcox Cyclone Furnace Vitrification Technology was conducted in November 1991. This Demonstration occurred at the Babcock & Wilcox (B&W) Alliance Research Center (ARC) in Alliance, OH. The B&W cyc...

  15. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    SciTech Connect

    Gerdemann, S.J.; White, J.C.

    1999-10-19

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  16. High pressure furnace

    DOEpatents

    Morris, D.E.

    1993-09-14

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum)). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 19 figures.

  17. High pressure furnace

    DOEpatents

    Morris, Donald E.

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  18. High pressure oxygen furnace

    DOEpatents

    Morris, Donald E.

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  19. High pressure oxygen furnace

    DOEpatents

    Morris, D.E.

    1992-07-14

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized, the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 5 figs.

  20. Low-temperature formation and degradation of chlorinated benzenes, PCDD and PCDF in dust from steel production.

    PubMed

    Oberg, Tomas

    2007-08-15

    Dust from thermal processes may catalytically enhance the formation of chlorinated aromatic compounds under oxygen-rich conditions. The activities of two dust samples from electric arc furnaces and one from iron ore-based steelmaking (oxygen converter) were investigated in a laboratory experiment. The dust samples were heated at 300 degrees C for 2 h in an air atmosphere. The concentrations of chlorinated benzenes did not change greatly upon heating, while the concentrations of polychlorinated dibenzo-p-dioxins and dibenzofurans decreased. The addition of copper in parallel runs resulted in a substantial increase in the concentration of chlorinated benzenes, thus indicating that the experimental setup was suitable for the evaluation of low-temperature catalysis. The outcome of the experiment seems to suggest that results cannot easily be extrapolated between different thermal and metallurgical processes. Some measures to reduce emissions, such as inhibition of catalytic activity and rapid cooling, could possibly be counterproductive when applied to off-gases from the steelmaking processes investigated here. PMID:17451790

  1. Challenges in Melt Furnace Tests

    NASA Astrophysics Data System (ADS)

    Belt, Cynthia

    2014-09-01

    Measurement is a critical part of running a cast house. Key performance indicators such as energy intensity, production (or melt rate), downtime (or OEE), and melt loss must all be understood and monitored on a weekly or monthly basis. Continuous process variables such as bath temperature, flue temperature, and furnace pressure should be used to control the furnace systems along with storing the values in databases for later analysis. While using measurement to track furnace performance over time is important, there is also a time and place for short-term tests.

  2. Protoplanetary Dust

    NASA Astrophysics Data System (ADS)

    Apai, Dániel; Lauretta, Dante S.

    2010-01-01

    Preface; 1. Planet formation and protoplanetary dust Daniel Apai and Dante Lauretta; 2. The origins of protoplanetary dust and the formation of accretion disks Hans-Peter Gail and Peter Hope; 3. Evolution of protoplanetary disk structures Fred Ciesla and Cornelius P. Dullemond; 4. Chemical and isotopic evolution of the solar nebula and protoplanetary disks Dmitry Semenov, Subrata Chakraborty and Mark Thiemens; 5. Laboratory studies of simple dust analogs in astrophysical environments John R. Brucato and Joseph A. Nuth III; 6. Dust composition in protoplanetaty dust Michiel Min and George Flynn; 7. Dust particle size evolution Klaus M. Pontoppidan and Adrian J. Brearly; 8. Thermal processing in protoplanetary nebulae Daniel Apai, Harold C. Connolly Jr. and Dante S. Lauretta; 9. The clearing of protoplanetary disks and of the protosolar nebula Ilaira Pascucci and Shogo Tachibana; 10. Accretion of planetesimals and the formation of rocky planets John E. Chambers, David O'Brien and Andrew M. Davis; Appendixes; Glossary; Index.

  3. Protoplanetary Dust

    NASA Astrophysics Data System (ADS)

    Apai, D.´niel; Lauretta, Dante S.

    2014-02-01

    Preface; 1. Planet formation and protoplanetary dust Daniel Apai and Dante Lauretta; 2. The origins of protoplanetary dust and the formation of accretion disks Hans-Peter Gail and Peter Hope; 3. Evolution of protoplanetary disk structures Fred Ciesla and Cornelius P. Dullemond; 4. Chemical and isotopic evolution of the solar nebula and protoplanetary disks Dmitry Semenov, Subrata Chakraborty and Mark Thiemens; 5. Laboratory studies of simple dust analogs in astrophysical environments John R. Brucato and Joseph A. Nuth III; 6. Dust composition in protoplanetaty dust Michiel Min and George Flynn; 7. Dust particle size evolution Klaus M. Pontoppidan and Adrian J. Brearly; 8. Thermal processing in protoplanetary nebulae Daniel Apai, Harold C. Connolly Jr. and Dante S. Lauretta; 9. The clearing of protoplanetary disks and of the protosolar nebula Ilaira Pascucci and Shogo Tachibana; 10. Accretion of planetesimals and the formation of rocky planets John E. Chambers, David O'Brien and Andrew M. Davis; Appendixes; Glossary; Index.

  4. Microwave plasma continuous emissions monitor for trace-metals in furnace exhaust

    NASA Astrophysics Data System (ADS)

    Woskov, P. P.; Rhee, D. Y.; Thomas, P.; Cohn, D. R.; Surma, J. E.; Titus, C. H.

    1996-10-01

    A microwave plasma continuous emissions monitor has been successfully demonstrated for sensitive (<1 ppb), real time measurements of trace metals in furnace exhaust. The instrument uses a robust, up to 1.5 kW, 2.45 GHz microwave plasma sustained in a portion of the undiluted furnace exhaust flow for atomic emission spectroscopy. The waveguide device is constructed of refractory materials compatible with high-temperature environments (≳500 °C) and is flange mountable into the inside of the furnace exhaust duct. Fused quartz fiber optics in close proximity to the plasma flame transmit the UV through visible emission (190-690 nm) to three spectrometers for simultaneous monitoring of several metals. This instrument has been used for continuous monitoring for a 49 h period with 0.5 s time resolution on a dc graphite electrode arc furnace during a soil vitrification test. Results are presented for chromium, manganese, and iron emissions during soil loading operations.

  5. Glass Furnace Model Version 2

    Energy Science and Technology Software Center (ESTSC)

    2003-05-06

    GFM2.0 is a derivative of the GFM code with substantially altered and enhanced capabilities. Like its predecessor, it is a fully three-dimensional, furnace simulation model that provides a more accurate representation of the entire furnace, and specifically, the glass melting process, by coupling the combustion space directly to the glass batch and glass melt via rigorous radiation heat transport models for both the combustion space and the glass melt. No assumptions are made with regardmore » to interfacial parameters of heat, flux, temperature distribution, and batch coverage as must be done using other applicable codes available. These critical parameters are calculated. GFM2.0 contains a processor structured to facilitate use of the code, including the entry of teh furnace geometry and operating conditions, the execution of the program, and display of the computational results. Furnace simulations can therefore be created in a straightforward manner.« less

  6. Fossil fuel furnace reactor

    DOEpatents

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  7. Study of the presence of fluorine in the recycled fractions during carbothermal treatment of EAF dust

    SciTech Connect

    Menad, N.; Ayala, J.N.; Garcia-Carcedo, Fernando; Ruiz-Ayucar, E.; Hernandez, A

    2003-07-01

    Carbothermal treatment tests of electric arc furnace dusts (EAFD) using the Waelz kiln process were carried out in pilot-scale for the production of zinc oxide. The association of halides in the EAFD, and the recycled products, such as zinc oxide fumes and high-grade iron contents fractions were examined by X-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis. XRD reveals the presence of chlorine and fluorine in the dusts in the form of KCl, NaCl and CaF{sub 2}. An ultra-pure fraction of zinc was obtained after the Double Leaching Waelz Oxide (DLWO) process was performed on the zinc oxide fumes. The halide contents were reduced to approximately 100 ppm Cl and 700 ppm F. The rest of these elements are in the form of CaF{sub 2}. About 65% F is volatilised as lead and zinc fluorides, 15% is expected in the magnetic fractions and 20% in non-magnetic fractions as CaF{sub 2} and MnF{sub 2}, respectively.

  8. Study of the presence of fluorine in the recycled fractions during carbothermal treatment of EAF dust.

    PubMed

    Menad, N; Ayala, J N; Garcia-Carcedo, Fernando; Ruiz-Ayúcar, E; Hernández, A

    2003-01-01

    Carbothermal treatment tests of electric arc furnace dusts (EAFD) using the Waelz kiln process were carried out in pilot-scale for the production of zinc oxide. The association of halides in the EAFD, and the recycled products, such as zinc oxide fumes and high-grade iron contents fractions were examined by X-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscope (TEM) analysis. XRD reveals the presence of chlorine and fluorine in the dusts in the form of KCl, NaCl and CaF2. An ultra-pure fraction of zinc was obtained after the Double Leaching Waelz Oxide (DLWO) process was performed on the zinc oxide fumes. The halide contents were reduced to approximately 100 ppm Cl and 700 ppm F. The rest of these elements are in the form of CaF2. About 65% F is volatilised as lead and zinc fluorides, 15% is expected in the magnetic fractions and 20% in non-magnetic fractions as CaF2 and MnF2, respectively. PMID:12909089

  9. Cesium and heavy metal removal from flue dusts and other matrices

    SciTech Connect

    Soderstrom, D.J.; May, R.; Spaulding, S.

    1994-12-31

    A problem exists in the steel industry because of the generation of radioactive waste that is caused by the accidental destruction of nuclear detection instruments. The flue dust from electric Arc Furnaces (EAF) becomes contaminated with the radionuclide used. Typically the radionuclide is cesium 137. The problem is a concern to the industry since the contamination results in the generation of a mixed waste which is costly to dispose of properly. In the interest of providing a viable solution to the problem, Lockheed Environmental Systems and Technologies has developed a process for removal of cesium from flue dust. While removing the cesium from the treatment residue, the process also isolates the other major elements of concern and renders them innocuous, saleable, or readily disposable. However, several innovative techniques have been applied which make the process far more economical, and in addition, the changes simplify the operation and render it controllable. The process involves the dissolution of the various metallic and non-metallic constituents through the use of a mild mineral acid leach. This treatment solubilizes the majority of the constituents including the cesium.

  10. Variable frequency microwave furnace system

    DOEpatents

    Bible, D.W.; Lauf, R.J.

    1994-06-14

    A variable frequency microwave furnace system designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity for testing or other selected applications. The variable frequency microwave furnace system includes a microwave signal generator or microwave voltage-controlled oscillator for generating a low-power microwave signal for input to the microwave furnace. A first amplifier may be provided to amplify the magnitude of the signal output from the microwave signal generator or the microwave voltage-controlled oscillator. A second amplifier is provided for processing the signal output by the first amplifier. The second amplifier outputs the microwave signal input to the furnace cavity. In the preferred embodiment, the second amplifier is a traveling-wave tube (TWT). A power supply is provided for operation of the second amplifier. A directional coupler is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter is provided for measuring the power delivered to the microwave furnace. A second power meter detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load. 5 figs.

  11. Variable frequency microwave furnace system

    DOEpatents

    Bible, Don W.; Lauf, Robert J.

    1994-01-01

    A variable frequency microwave furnace system (10) designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity (34) for testing or other selected applications. The variable frequency microwave furnace system (10) includes a microwave signal generator (12) or microwave voltage-controlled oscillator (14) for generating a low-power microwave signal for input to the microwave furnace. A first amplifier (18) may be provided to amplify the magnitude of the signal output from the microwave signal generator (12) or the microwave voltage-controlled oscillator (14). A second amplifier (20) is provided for processing the signal output by the first amplifier (18). The second amplifier (20) outputs the microwave signal input to the furnace cavity (34). In the preferred embodiment, the second amplifier (20) is a traveling-wave tube (TWT). A power supply (22) is provided for operation of the second amplifier (20). A directional coupler (24) is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter (30) is provided for measuring the power delivered to the microwave furnace (32). A second power meter (26) detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load (28).

  12. Cold bonded briquettes with high temperature properties for blast furnace burdens

    SciTech Connect

    Vogel, R.; Auslander, E.; Rankin, R.

    1997-12-31

    A combination briquetting process and proprietary binder system, that combines numerous revert materials into a productive blast furnace feed material, has been developed by Ferrous Environmental Recycling Corporation (FERCO). It has been proven that, when used at 5% of the blast furnace burden, these briquettes yield a coke savings of 40 lbs./NTHM and a production rate increase of approximately 4%. Residual elements in the briquettes are controlled through chemical analysis and careful blending, so that there are no adverse effects in steelmaking. The process combines several revert materials, including coke breeze and blast furnace flue dust, with a proprietary binder to produce a briquette with excellent high temperature properties. The briquette is designed to consume waste stream reverts with the significant added benefits of lower blast furnace fuel rates and increased hot metal production. Since 1988, nearly 750,000 tons of these briquettes have been produced and consumed.

  13. Dust Storm

    Atmospheric Science Data Center

    2013-04-16

    ... contrast strongly with the dust storm that swept across Iraq and Saudi Arabia on May 13, 2004 (bottom panels). These data products from ... as yellowish ripples that obscure a large part of southern Iraq. The dust is easy to discern over the dark waters of the teardrop-shaped ...

  14. Andromeda's dust

    SciTech Connect

    Draine, B. T.; Aniano, G.; Krause, Oliver; Groves, Brent; Sandstrom, Karin; Klaas, Ulrich; Linz, Hendrik; Rix, Hans-Walter; Schinnerer, Eva; Schmiedeke, Anika; Walter, Fabian; Braun, Robert; Leroy, Adam E-mail: ganiano@ias.u-psud.fr

    2014-01-10

    Spitzer Space Telescope and Herschel Space Observatory imaging of M31 is used, with a physical dust model, to construct maps of dust surface density, dust-to-gas ratio, starlight heating intensity, and polycyclic aromatic hydrocarbon (PAH) abundance, out to R ≈ 25 kpc. The global dust mass is M {sub d} = 5.4 × 10{sup 7} M {sub ☉}, the global dust/H mass ratio is M {sub d}/M {sub H} = 0.0081, and the global PAH abundance is (q {sub PAH}) = 0.039. The dust surface density has an inner ring at R = 5.6 kpc, a maximum at R = 11.2 kpc, and an outer ring at R ≈ 15.1 kpc. The dust/gas ratio varies from M {sub d}/M {sub H} ≈ 0.026 at the center to ∼0.0027 at R ≈ 25 kpc. From the dust/gas ratio, we estimate the interstellar medium metallicity to vary by a factor ∼10, from Z/Z {sub ☉} ≈ 3 at R = 0 to ∼0.3 at R = 25 kpc. The dust heating rate parameter (U) peaks at the center, with (U) ≈ 35, declining to (U) ≈ 0.25 at R = 20 kpc. Within the central kiloparsec, the starlight heating intensity inferred from the dust modeling is close to what is estimated from the stars in the bulge. The PAH abundance reaches a peak q {sub PAH} ≈ 0.045 at R ≈ 11.2 kpc. When allowance is made for the different spectrum of the bulge stars, q {sub PAH} for the dust in the central kiloparsec is similar to the overall value of q {sub PAH} in the disk. The silicate-graphite-PAH dust model used here is generally able to reproduce the observed dust spectral energy distribution across M31, but overpredicts 500 μm emission at R ≈ 2-6 kpc, suggesting that at R = 2-6 kpc, the dust opacity varies more steeply with frequency (with β ≈ 2.3 between 200 and 600 μm) than in the model.

  15. Arc melter demonstration baseline test results

    SciTech Connect

    Soelberg, N.R.; Chambers, A.G.; Anderson, G.L.; Oden, L.L.; O`Connor, W.K.; Turner, P.C.

    1994-07-01

    This report describes the test results and evaluation for the Phase 1 (baseline) arc melter vitrification test series conducted for the Buried Waste Integrated Demonstration program (BWID). Phase 1 tests were conducted on surrogate mixtures of as-incinerated wastes and soil. Some buried wastes, soils, and stored wastes at the INEL and other DOE sites, are contaminated with transuranic (TRU) radionuclides and hazardous organics and metals. The high temperature environment in an electric arc furnace may be used to process these wastes to produce materials suitable for final disposal. An electric arc furnace system can treat heterogeneous wastes and contaminated soils by (a) dissolving and retaining TRU elements and selected toxic metals as oxides in the slag phase, (b) destroying organic materials by dissociation, pyrolyzation, and combustion, and (c) capturing separated volatilized metals in the offgas system for further treatment. Structural metals in the waste may be melted and tapped separately for recycle or disposal, or these metals may be oxidized and dissolved into the slag. The molten slag, after cooling, will provide a glass/ceramic final waste form that is homogeneous, highly nonleachable, and extremely durable. These features make this waste form suitable for immobilization of TRU radionuclides and toxic metals for geologic timeframes. Further, the volume of contaminated wastes and soils will be substantially reduced in the process.

  16. Weld arc simulator

    DOEpatents

    Burr, Melvin J.

    1990-01-30

    An arc voltage simulator for an arc welder permits the welder response to a variation in arc voltage to be standardized. The simulator uses a linear potentiometer connected to the electrode to provide a simulated arc voltage at the electrode that changes as a function of electrode position.

  17. The application of reflected light microscopy, scanning electron microscopy-energy dispersive spectroscopy, Auger electron spectroscopy and electron microprobe analysis to the study of dusts

    SciTech Connect

    Hagni, A.M.; Hagni, R.D. . Dept. of Geology and Geophysics)

    1993-03-01

    Over 500,000 tons of electric arc furnace (EAF) dust is generated each year in the US. The mineralogy and characterization of this dust is being studied to determine the phases and relationships of the valuable zinc, the hazardous lead, cadmium, and chromium, and the deleterious chlorine and fluorine. EAF dust averages 15--20% zinc and is therefore a potential source for 100,000 tons of zinc per year. The major mineralogical phases of EAF dust are franklinite (ZnFe[sub 2]O[sub 4]), magnetite (FeFe[sub 2]O[sub 4]), jacobsite (MnFe[sub 2]O[sub 4]), solid solutions between franklinite-magnetite-jacobsite, and zincite (ZnO). Franklinite, magnetite, and jacobsite solid solutions commonly are cruciform or dendritic crystals in a Ca-Fe-Si matrix and contain up to 5% chromium. Magnetite also occurs as spheres partially oxidized to hematite (Fe[sub 2]O[sub 3]) along its octahedral planes. The dust particles are predominantly in the form of spheres and broken spheres, ranging in size from 200 [mu]m to less than 1 [mu]m. Although many spheres are in the size ranges of 40--50 [mu]m and 10--20 [mu]m, most are less than 1 [mu]m in diameter. Automated scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) probed 118 particles in search of chlorine phases. Chlorine-bearing lime (CaO) was identified by that SEM study. In addition, chlorine is present as hydrophylite (CaCl[sub 2]) and sylvite (KCl). Auger electron spectroscopy (AES) was used to sputter the outer 180[angstrom] layer of the dust particles to search for the possible presence of cotunnite (PbCl[sub 2]) coatings, but none were detected. Minor phases detected include chalcopyrite (CuFeS[sub 2]), sphalerite (ZnS), pyrite (FeS[sub 2]), and coke.

  18. Vitrification of fly ash by swirling-flow furnace

    SciTech Connect

    Ito, Tadashi

    1996-12-31

    According to the amendment of the Waste Disposal and Public Cleansing Law of 1992, fly ash is regulated as Specially controlled waste and wide attention is now being paid to the melting and vitrification treatment of fly ash, which can reduce overall volume, detoxify and recover sources. Kobe Steel has demonstrated its operation using a swirling-flow furnace and has perfected a vitrification technique. The demonstration test has confirmed stable melting, high decomposition ratio of dioxins and the soundness of the slag. Kobe Steel has successfully developed a new technique for heightening the quality of slag and a new process for the heavy metals recovery from collected dust.

  19. EAST (FRONT) AND NORTH SIDE OF DOUBLE FURNACE AND NORTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST (FRONT) AND NORTH SIDE OF DOUBLE FURNACE AND NORTH SIDE OF SINGLE FURNACE, SOUTHWEST. - Tannehill Furnace, 12632 Confederate Parkway, Tannehill Historical State Park, Bucksville, Tuscaloosa County, AL

  20. Gas arc constriction for plasma arc welding

    NASA Technical Reports Server (NTRS)

    McGee, William F. (Inventor); Rybicki, Daniel J. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has an inert gas applied circumferentially about the arc column externally of the constricting nozzle so as to apply a constricting force on the arc after it has exited the nozzle orifice and downstream of the auxiliary shielding gas. The constricting inert gas is supplied to a plenum chamber about the body of the torch and exits through a series of circumferentially disposed orifices in an annular wall forming a closure at the forward end of the constricting gas plenum chamber. The constricting force of the circumferential gas flow about the arc concentrates and focuses the arc column into a more narrow and dense column of energy after exiting the nozzle orifice so that the arc better retains its energy density prior to contacting the workpiece.

  1. Exozodiacal dust

    NASA Astrophysics Data System (ADS)

    Kuchner, Marc Jason

    Besides the sun, the most luminous feature of the solar system is a cloud of "zodiacal" dust released by asteroids and comets that pervades the region interior to the asteroid belt. Similar clouds of dust around other stars---exozodiacal clouds---may be the best tracers of the habitable zones of extra-solar planetary systems. This thesis discusses three searches for exozodiacal dust: (1) We observed six nearby main-sequence stars with the Keck telescope at 11.6 microns, correcting for atmosphere-induced wavefront aberrations and deconvolving the point spread function via classical speckle analysis. We compare our data to a simple model of the zodiacal dust in our own system based on COBE DIRBE observations and place upper limits on the density of exozodiacal dust in these systems. (2) We observed Sirius, Altair, and Procyon with the NICMOS Coronagraph on the Hubble Space Telescope to look for scattered light from exozodiacal dust and faint companions within 10 AU from these stars. (3) The planned nulling capability of the Keck Interferometer should allow it to probe the region <200 milliarcsecond from a bright star and to suppress on-axis starlight by factors of 10 -3 to reveal faint circumstellar material. We model the response of the Keck Interferometer to hypothetical exozodiacal clouds to derive detection limits that account for the effects of stellar leakage, photon noise, noise from null depth fluctuations, and the fact that the cloud's shape is not known a priori. We also discuss the interaction of dust with planets. We used the COBE DIRBE Sky and Zodi Atlas and the IRAS Sky Survey Atlas to search for dynamical signatures of three different planets in the solar system dust complex: (1) We searched the COBE DIRBE Sky and Zodi Atlas for a wake of dust trailing Mars. We compare the DIRBE images to a model Mars wake based on the empirical model of the Earth's wake as seen by the DIRBE. (2) We searched the COBE DIRRE Sky and Zodi Atlas for Tiojan dust near

  2. Floor furnace burns to children.

    PubMed

    Berger, L R; Kalishman, S

    1983-01-01

    Three children with grid-like second-degree burns of their extremities from contact with floor furnace registers prompted an examination of this thermal hazard. Average temperature of the gratings was 294 degrees F (146 degrees C), with a range of 180 degrees to 375 degrees F (82.2 degrees to 191 degrees C). All of the furnaces tested were positioned at the entrance to bedrooms and had so little clearance that it was impossible to walk around them without contact with their surface. Infants and toddlers are at particular risk: 1 or 2 seconds of exposure would be expected to produce a serious burn. Suggestions for preventing burns from floor furnaces include turning them off when young children are at home; installing barrier gates to prevent children from coming in contact with the registers; and developing a surface coating or replacement grate with less hazardous thermal properties. PMID:6848984

  3. Photoelectric Charging of Dust in Space

    NASA Astrophysics Data System (ADS)

    Sickafoose, A. A.; Robertson, S.; Colwell, J. E.; Horanyi, M.

    1999-09-01

    Illumination of surfaces in space by solar ultraviolet light produces photoelectrons which form a plasma sheath near the surface. Dust particles on the surface can acquire a charge and be transported horizontally and vertically by electric fields within the sheath. On the moon, suspended dust grains have been observed on multiple occasions, and there is evidence for horizontal lunar dust transport. Photoelectron production and dust particle charging are also expected to be significant near the surface of Mars. Understanding the photoelectric charging properties of dust can help explain the observed dynamics of lunar dust and help predict the behavior of dust on surfaces of planetary satellites, asteroids, planetary ring particles, and planetesimals. In addition, any human or spacecraft activity on planetary bodies is affected by dust dynamics near the surface. We have examined the photoelectric charging of dust dropped through UV illumination and dust dropped past a UV illuminated surface having a photoelectron sheath. Experiments are performed in vacuum with illumination from a 1 kW Hg-Xe arc lamp. The lamp produces a spectrum down to ~ 200 nm ( ~ 6.2 eV), and the photoemitter is a 12 cm diameter zirconium plate. Dust dropped through UV illumination loses electrons due to photoemission, while dust dropped past an illuminated surface gains electrons from the photoelectron sheath. Initial results are consistent with expected charge calculated from the work function of the materials, the energy of incoming photons, and the capacitance of the grains. Photoelectric charging experiments have been done for several different kinds of dust 90-106 mu m in diameter. We will present the results of these experiments and compare the charging properties of zinc, copper, graphite, Martian regolith simulant (JSC Mars-1), lunar regolith simulant (JSC-1), and lunar soil from an Apollo 17 sample. This research is supported by NASA.

  4. Arc melting and homogenization of ZrC and ZrC + B alloys

    NASA Technical Reports Server (NTRS)

    Darolia, R.; Archbold, T. F.

    1973-01-01

    A description is given of the methods used to arc-melt and to homogenize near-stoichiometric ZrC and ZrC-boron alloys, giving attention to the oxygen contamination problem. The starting material for the carbide preparation was ZrC powder with an average particle size of 4.6 micron. Pellets weighing approximately 3 g each were prepared at room temperature from the powder by the use of an isostatic press operated at 50,000 psi. These pellets were individually melted in an arc furnace containing a static atmosphere of purified argon. A graphite resistance furnace was used for the homogenization process.

  5. Electrostatic Levitation Furnace for the ISS

    NASA Technical Reports Server (NTRS)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  6. Efficient 'Optical Furnace': A Cheaper Way to Make Solar Cells is Reaching the Marketplace

    SciTech Connect

    von Kuegelgen, T.

    2008-10-01

    In Bhushan Sopori's laboratory, you'll find a series of optical furnaces he has developed for fabricating solar cells. When not in use, they sit there discreetly among the lab equipment. But when a solar silicon wafer is placed inside one for processing, Sopori walks over to a computer and types in a temperature profile. Almost immediately this fires up the furnace, which glows inside and selectively heats up the silicon wafer to 800 degrees centigrade by the intense light it produces. Sopori, a principal engineer at the National Renewable Energy Laboratory, has been researching and developing optical furnace technology for around 20 years. He says it's a challenging technology to develop because there are many issues to consider when you process a solar cell, especially in optics. Despite the challenges, Sopori and his research team have advanced the technology to the point where it will benefit all solar cell manufacturers. They are now developing a commercial version of the furnace in partnership with a manufacturer. 'This advanced optical furnace is highly energy efficient, and it can be used to manufacture any type of solar cell,' he says. Each type of solar cell or manufacturing process typically requires a different furnace configuration and temperature profile. With NREL's new optical furnace system, a solar cell manufacturer can ask the computer for any temperature profile needed for processing a solar cell, and the same type of furnace is suitable for several solar cell fabrication process steps. 'In the future, solar cell manufacturers will only need this one optical furnace because it can be used for any process, including diffusion, metallization and oxidation,' Sopori says. 'This helps reduce manufacturing costs.' One startup company, Applied Optical Systems, has recognized the furnace's potential for manufacturing thin-film silicon cells. 'We'd like to develop thin-film silicon cells with higher efficiencies, up to 15 to 18 percent, and we believe

  7. 2-DUST: Dust radiative transfer code

    NASA Astrophysics Data System (ADS)

    Ueta, Toshiya; Meixner, Margaret

    2016-04-01

    2-DUST is a general-purpose dust radiative transfer code for an axisymmetric system that reveals the global energetics of dust grains in the shell and the 2-D projected morphologies of the shell that are strongly dependent on the mixed effects of the axisymmetric dust distribution and inclination angle. It can be used to model a variety of axisymmetric astronomical dust systems.

  8. Crystal growth and furnace analysis

    NASA Technical Reports Server (NTRS)

    Dakhoul, Youssef M.

    1986-01-01

    A thermal analysis of Hg/Cd/Te solidification in a Bridgman cell is made using Continuum's VAST code. The energy equation is solved in an axisymmetric, quasi-steady domain for both the molten and solid alloy regions. Alloy composition is calculated by a simplified one-dimensional model to estimate its effect on melt thermal conductivity and, consequently, on the temperature field within the cell. Solidification is assumed to occur at a fixed temperature of 979 K. Simplified boundary conditions are included to model both the radiant and conductive heat exchange between the furnace walls and the alloy. Calculations are performed to show how the steady-state isotherms are affected by: the hot and cold furnace temperatures, boundary condition parameters, and the growth rate which affects the calculated alloy's composition. The Advanced Automatic Directional Solidification Furnace (AADSF), developed by NASA, is also thermally analyzed using the CINDA code. The objective is to determine the performance and the overall power requirements for different furnace designs.

  9. Acoustical Measurement Of Furnace Temperatures

    NASA Technical Reports Server (NTRS)

    Parthasarathy, Shakkottai; Venkateshan, Shakkottai P.

    1989-01-01

    Simple probes withstand severe conditions, yet give spatially-resolved temperature readings. Prototype acoustical system developed to measure temperatures from ambient to 1,800 degree F in such structures as large industrial lime kilns and recovery-boiler furnaces. Pulses of sound reflected from obstructions in sensing tube. Speed of sound and temperature in each segment deduced from travel times of pulses.

  10. Training Guidelines: Glass Furnace Operators.

    ERIC Educational Resources Information Center

    Ceramics, Glass, and Mineral Products Industry Training Board, Harrow (England).

    Technological development in the glass industry is constantly directed towards producing high quality glass at low operating costs. Particularly, changes have taken place in melting methods which mean that the modern furnace operator has greater responsibilities than any of his predecessors. The complexity of control systems, melting rates, tank…

  11. 10 CFR 429.18 - Residential furnaces.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 10 Energy 3 2014-01-01 2014-01-01 false Residential furnaces. 429.18 Section 429.18 Energy... COMMERCIAL AND INDUSTRIAL EQUIPMENT Certification § 429.18 Residential furnaces. (a) Sampling plan for selection of units for testing. (1) The requirements of § 429.11 are applicable to residential furnaces;...

  12. Hopewell Furnace National Historic Site. Teacher's Guide.

    ERIC Educational Resources Information Center

    National Park Service (Dept. of Interior), Washington, DC.

    This teacher's guide contains activities to use in conjunction with a site visit to the Hopewell Furnace National Historic Site (Elverson, Pennsylvania). The guide provides diagrams of the furnace, a cold-blast smelting operation, and the furnace operation. It presents a timeline of iron production from ancient times through contemporary times.…

  13. 10 CFR 429.18 - Residential furnaces.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 10 Energy 3 2012-01-01 2012-01-01 false Residential furnaces. 429.18 Section 429.18 Energy... COMMERCIAL AND INDUSTRIAL EQUIPMENT Certification § 429.18 Residential furnaces. (a) Sampling plan for selection of units for testing. (1) The requirements of § 429.11 are applicable to residential furnaces;...

  14. 10 CFR 429.18 - Residential furnaces.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 10 Energy 3 2013-01-01 2013-01-01 false Residential furnaces. 429.18 Section 429.18 Energy... COMMERCIAL AND INDUSTRIAL EQUIPMENT Certification § 429.18 Residential furnaces. (a) Sampling plan for selection of units for testing. (1) The requirements of § 429.11 are applicable to residential furnaces;...

  15. Rotating arc spark plug

    DOEpatents

    Whealton, John H.; Tsai, Chin-Chi

    2003-05-27

    A spark plug device includes a structure for modification of an arc, the modification including arc rotation. The spark plug can be used in a combustion engine to reduce emissions and/or improve fuel economy. A method for operating a spark plug and a combustion engine having the spark plug device includes the step of modifying an arc, the modifying including rotating the arc.

  16. 40 CFR 60.270a - Applicability and designation of affected facility.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces and Argon-Oxygen Decarburization Vessels Constructed After... specialty steels: electric arc furnaces, argon-oxygen decarburization vessels, and dust-handling systems....

  17. 40 CFR 60.270a - Applicability and designation of affected facility.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces and Argon-Oxygen Decarburization Vessels Constructed After... specialty steels: electric arc furnaces, argon-oxygen decarburization vessels, and dust-handling systems....

  18. 40 CFR 60.270a - Applicability and designation of affected facility.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces and Argon-Oxygen Decarburization Vessels Constructed After... specialty steels: electric arc furnaces, argon-oxygen decarburization vessels, and dust-handling systems....

  19. 40 CFR 60.270 - Applicability and designation of affected facility.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces Constructed After October 21, 1974, and On or Before... specialty steels: electric arc furnaces and dust-handling systems. (b) The provisions of this subpart...

  20. 40 CFR 60.270 - Applicability and designation of affected facility.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces Constructed After October 21, 1974, and On or Before... specialty steels: electric arc furnaces and dust-handling systems. (b) The provisions of this subpart...

  1. 40 CFR 60.270 - Applicability and designation of affected facility.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces Constructed After October 21, 1974, and On or Before... specialty steels: electric arc furnaces and dust-handling systems. (b) The provisions of this subpart...

  2. 40 CFR 60.270a - Applicability and designation of affected facility.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces and Argon-Oxygen Decarburization Vessels Constructed After... specialty steels: electric arc furnaces, argon-oxygen decarburization vessels, and dust-handling systems....

  3. 40 CFR 60.270a - Applicability and designation of affected facility.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces and Argon-Oxygen Decarburization Vessels Constructed After... specialty steels: electric arc furnaces, argon-oxygen decarburization vessels, and dust-handling systems....

  4. 40 CFR 60.270 - Applicability and designation of affected facility.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces Constructed After October 21, 1974, and On or Before... specialty steels: electric arc furnaces and dust-handling systems. (b) The provisions of this subpart...

  5. 40 CFR 60.270 - Applicability and designation of affected facility.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Performance for Steel Plants: Electric Arc Furnaces Constructed After October 21, 1974, and On or Before... specialty steels: electric arc furnaces and dust-handling systems. (b) The provisions of this subpart...

  6. DC arc weld starter

    DOEpatents

    Campiotti, Richard H.; Hopwood, James E.

    1990-01-01

    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.

  7. [Arc welder's lung].

    PubMed

    Molinari, Luciana; Alvarez, Clarisa; Semeniuk, Guillermo B

    2010-01-01

    Pneumoconiosis of electric arc welder or siderotic pneumoconiosis was described by Doig and McLaughlin in 1936 as a lung disease caused by chronic inhalation of iron fumes in electric arc welders. We present a case report of electric arc welder siderosis associated with high levels of ferritin, without findings of iron deposit in any other organ. PMID:21163741

  8. Allergies, asthma, and dust

    MedlinePlus

    Allergic rhinitis - dust ... make allergies or asthma worse are called triggers. Dust is a common trigger. When your asthma or allergies become worse due to dust, you are said to have a dust allergy. ...

  9. Blast furnace repairs, relines and modernizations

    SciTech Connect

    Carpenter, J.A.; Swanson, D.E; Chango, R.F. . Burns Harbor Div.)

    1994-09-01

    Bethlehem Steel's Burns Harbor Div. operates two 89,000-cu ft blast furnaces, D and C, built in 1969 and 1972. These furnaces have been in the forefront of blast furnace performance since they were blown-in. To maintain a credible operation throughout the past 25 years their performance has been improved continuously. Production was increased approximately 3%/year while fuel rate decreased 1%/year. This presentation summarizes the early repairs, relines and improvements that have sustained and enhanced the furnace's performance. The fourth reline of both furnaces will be discussed in detail. As part of the 1991 reline of D furnace its lines were improved and modern penstocks installed. The bosh, tuyere jacket, hearth jacket and both cast floors were replaced. The furnace now has a larger hearth making it easier to control and, liquid level is no longer a problem when pulling the wind to shut down. The new cast floor with its increased trough length has much improved separation of slag from iron and lowered refractory consumption. Since the cast floors on D furnace were changed, there has been a reduction in accidents and absenteeism. This may be related to the change in work practices on the new cast floors. The 1994 reline of C furnace incorporates those improvements made on D furnace in 1991. In addition, C furnace will have high-density cooling which is expected to double its campaign from 6 to 12 years, without interim repairs.

  10. Direct current, closed furnace silicon technology

    SciTech Connect

    Dosaj, V.D.; May, J.B.; Arvidson, A.N.

    1994-05-01

    The dc closed furnace technology for smelting silicon offers technical operating challenges, as well as, economic opportunities for off-gas recovery, reduced electrode consumption, reduced reductant oxidation losses, reduced energy consumption, and improved silicon recovery. The 10 mva dc closed furnace is located in East Selkirk, Manitoba. Construction of this pilot plant was started in September 1990. Following successful commissioning of the furnace in 1992, a number of smelting tests have been conducted aimed at optimization of the furnace operation and the raw material mix. The operation of a closed furnace is significantly different from an open furnace operation. The major difference being in the mechanical movement of the mix, off-gas recovery, and inability to observe the process. These differences made data collection and analysis critical in making operating decisions. This closed furnace was operated by computer control (state of the art in the smelling industry).

  11. Multi-Epoch Observations of Dust Formed around WR140

    NASA Astrophysics Data System (ADS)

    Sakon, I.; Ohsawa, R.; Asano, K.; Mori, T. I.; Onaka, T.; Nozawa, T.; Kozasa, T.; Fujiyoshi, T.

    2012-08-01

    We present results of the mid-infrared multi-epoch observations of periodically dust-making Wolf-Rayet binary WR140 with Subaru/COMICS. Based on the N- and Q-bands photometric observations, the mass evolution of dust in the expanding concentric arc structures formed during the 2001 and 2009 periastron events is investigated. Our results show that at most 1.0×10-8M⊙ of dust survives per periastron later than an orbital phase, suggesting that such WR binary systems may not be the major dust budget in the early universe unless the grain growth later on should not take place.

  12. Detecting stellar-wind bubbles through infrared arcs in H ii regions

    NASA Astrophysics Data System (ADS)

    Mackey, Jonathan; Haworth, Thomas J.; Gvaramadze, Vasilii V.; Mohamed, Shazrene; Langer, Norbert; Harries, Tim J.

    2016-02-01

    Mid-infrared arcs of dust emission are often seen near ionizing stars within H ii regions. A possible explanations for these arcs is that they could show the outer edges of asymmetric stellar wind bubbles. We use two-dimensional, radiation-hydrodynamics simulations of wind bubbles within H ii regions around individual stars to predict the infrared emission properties of the dust within the H ii region. We assume that dust and gas are dynamically well-coupled and that dust properties (composition, size distribution) are the same in the H ii region as outside it, and that the wind bubble contains no dust. We post-process the simulations to make synthetic intensity maps at infrared wavebands using the torus code. We find that the outer edge of a wind bubble emits brightly at 24 μm through starlight absorbed by dust grains and re-radiated thermally in the infrared. This produces a bright arc of emission for slowly moving stars that have asymmetric wind bubbles, even for cases where there is no bow shock or any corresponding feature in tracers of gas emission. The 24 μm intensity decreases exponentially from the arc with increasing distance from the star because the dust temperature decreases with distance. The size distribution and composition of the dust grains has quantitative but not qualitative effects on our results. Despite the simplifications of our model, we find good qualitative agreement with observations of the H ii region RCW 120, and can provide physical explanations for any quantitative differences. Our model produces an infrared arc with the same shape and size as the arc around CD -38°11636 in RCW 120, and with comparable brightness. This suggests that infrared arcs around O stars in H ii regions may be revealing the extent of stellar wind bubbles, although we have not excluded other explanations.

  13. Rethinking Recycling in Arcs

    NASA Astrophysics Data System (ADS)

    Kelemen, P.; Behn, M. D.; Jagoutz, O.

    2012-12-01

    Hacker et al EPSL 2011 and Behn et al Nature Geosci 2011 investigated pathways for return of buoyant, subducted material to arc crust. These include (1) diapirs rising into the hot mantle wedge, with extensive melts adding a component to arc magmas, (2) flow of material back up a relatively cold "subduction channel", adding solids to the lower crust and small-degree partial melts to the upper crust, (3) flow from the forearc along the base of arc crust, and (4) imbrication of forearc material into arc crust. These processes add felsic, incompatible-element-rich components to arc crust. The flux of incompatible elements such as Th in arc lavas, thought to be mainly recycled from subducted sediments, is > sediment subduction flux. There are large uncertainties: arc crustal growth rates are imprecise; young, primitive arc lavas may not be representative of magmatic flux into arc crust; sediment subduction flux may have varied. Nevertheless, this result is found for all arcs examined, using recently published growth rates. Perhaps arc growth rates that include subduction erosion are systematically overestimated. Instead or in addition, maybe significant Th comes from material other than sediments. Here, we consider the implications of pathways 1-4 for arc growth rates and incompatible element enrichment, in the context of subduction erosion and arc-arc collision. Subducting arc lithologies can become separated, with only felsic components returned to arc crust. Buoyant lithologies are mobile in viscous instabilities at > 700-800°C. Whereas thin layers such as sediments may become mobile all at once, instabilities may periodically strip the hottest parts from the top of thick buoyant layers, replacing them with hot mantle. In arc-arc collision, the top of a subducting plate starts at about 0°C on the seafloor, so heating is slow. In subduction erosion, forearc material in the subducting package can be > 200°C before erosion so buoyant lithologies reach 700-800

  14. Arc initiation in cathodic arc plasma sources

    DOEpatents

    Anders, Andre

    2002-01-01

    A "triggerless" arc initiation method and apparatus is based on simply switching the arc supply voltage to the electrodes (anode and cathode). Neither a mechanical trigger electrode nor a high voltage flashover from a trigger electrode is required. A conducting path between the anode and cathode is provided, which allows a hot spot to form at a location where the path connects to the cathode. While the conductive path is eroded by the cathode spot action, plasma deposition ensures the ongoing repair of the conducting path. Arc initiation is achieved by simply applying the relatively low voltage of the arc power supply, e.g. 500 V-1 kV, with the insulator between the anode and cathode coated with a conducting layer and the current at the layer-cathode interface concentrated at one or a few contact points. The local power density at these contact points is sufficient for plasma production and thus arc initiation. A conductive surface layer, such as graphite or the material being deposited, is formed on the surface of the insulator which separates the cathode from the anode. The mechanism of plasma production (and arc initiation) is based on explosive destruction of the layer-cathode interface caused by joule heating. The current flow between the thin insulator coating and cathode occurs at only a few contact points so the current density is high.

  15. Monitoring ARC services with GangliARC

    NASA Astrophysics Data System (ADS)

    Cameron, D.; Karpenko, D.

    2012-12-01

    Monitoring of Grid services is essential to provide a smooth experience for users and provide fast and easy to understand diagnostics for administrators running the services. GangliARC makes use of the widely-used Ganglia monitoring tool to present web-based graphical metrics of the ARC computing element. These include statistics of running and finished jobs, data transfer metrics, as well as showing the availability of the computing element and hardware information such as free disk space left in the ARC cache. Ganglia presents metrics as graphs of the value of the metric over time and shows an easily-digestable summary of how the system is performing, and enables quick and easy diagnosis of common problems. This paper describes how GangliARC works and shows numerous examples of how the generated data can quickly be used by an administrator to investigate problems. It also presents possibilities of combining GangliARC with other commonly-used monitoring tools such as Nagios to easily integrate ARC monitoring into the regular monitoring infrastructure of any site or computing centre.

  16. Automated, High Temperature Furnace for Glovebox Operation

    SciTech Connect

    Neikirk, K.

    2001-01-26

    The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant.

  17. Long arc stabilities with various arc gas flow rates

    NASA Astrophysics Data System (ADS)

    Maruyama, K.; Takeda, K.; Sugimoto, M.; Noguchi, Y.

    2014-11-01

    A new arc torch for use in magnetically driven arc device was developed with a commercially available TIG welding arc torch. The torch has a water-cooling system to the torch nozzle and has a nozzle nut to supply a swirling-free plasma gas flow. Its endurance against arc thermal load is examined. Features of its generated arc are investigated.

  18. Automatic furnace downloading to SUPREM format

    NASA Astrophysics Data System (ADS)

    Fallon, Martin; Findlater, Keith; McGinty, Jim; Rankin, N.; Yarr, A.

    1999-04-01

    Technology CAD (TCAD) is a commonly used tool in process development and analysis. The task of creating the process in the required format for the TCAD deck is non-trivial and often prone to error due to the detailed nature of the furnace processing. Ensuring that the simulation deck is matched to the actual furnace process is also a key area. There is a difference between what is programmed into the furnace and what the wafers actually see. This work presents a method of automatic download of the actual furnace parameters to a format directly readable by the process simulator SUPREM, and examines the consequences of the furnace variability inherent in batch processing. The three furnace zones can be seen to interact and product best-worst case simulations to aid in the prediction of manufacturability.

  19. Energy aspects of a lead blast furnace

    NASA Astrophysics Data System (ADS)

    Cowperthwaite, Janice E.; Dugdale, Peter J.; Landry, Christian J. F.; R. Morris, David; Steward, Frank R.; Wilson, Timothy C. W.

    1980-06-01

    The energy effects accompanying the processing of the feed material to a lead blast furnace are considered in terms of a reversible model. Relative to this model the efficiencies of operating furnaces are found to be in the range 18 to 35 pct. The effects of the effluent gas CO2/CO ratio and temperature and oxygen enrichment of the blast air in the thermodynamic efficiency are quantified. Improvements in efficiency achieved in industrial furnaces as a result of oxygen enrichment of the blast air are substantially greater than those predicted. Mass and enthalpy balances on an industrial lead blast furnace are presented from which it is estimated that approximately 9 pct of the carbon charged to the furnace is lost due to the solution loss reaction in the upper regions of the furnace.

  20. Welding arc plasma physics

    NASA Technical Reports Server (NTRS)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  1. Crystal growth furnace with trap doors

    DOEpatents

    Sachs, Emanual M.; Mackintosh, Brian H.

    1982-06-15

    An improved furnace is provided for growing crystalline bodies from a melt. The improved furnace is characterized by a door assembly which is remotely controlled and is arranged so as to selectively shut off or permit communication between an access port in the furnace enclosure and a hot zone within that enclosure. The invention is especially adapted to facilitate use of crystal growing cartridges of the type disclosed in U.S. Pat. No. 4,118,197.

  2. Crystal growth furnace with trap doors

    NASA Technical Reports Server (NTRS)

    Sachs, Emanual M. (Inventor); Mackintosh, Brian H. (Inventor)

    1982-01-01

    An improved furnace is provided for growing crystalline bodies from a melt. The improved furnace is characterized by a door assembly which is remotely controlled and is arranged so as to selectively shut off or permit communication between an access port in the furnace enclosure and a hot zone within that enclosure. The invention is especially adapted to facilitate use of crystal growing cartridges of the type disclosed in U.S. Pat. No. 4,118,197.

  3. Ultrasound effects on zinc recovery from EAF dust by sulfuric acid leaching

    NASA Astrophysics Data System (ADS)

    Brunelli, K.; Dabalà, M.

    2015-04-01

    In this work, an ultrasound-assisted leaching process was studied for the recovery of zinc from electric arc furnace (EAF) dust, in which zinc was mainly present in the form of franklinite (60%). Hydrometallurgy is emerging as a preferred process for the recovery of a variety of metals, and the use of ultrasound could offer advantages over the conventional leaching process, especially for the dissolution of franklinite. Franklinite is a refractory phase that is difficult to leach and represents the main obstacle in conventional hydrometallurgy processing. Atmospheric leaching with different sulfuric acid concentrations (0.2-2.0 M) at two temperatures (323 and 353 K) was performed. The tests were conducted using both conventional and ultrasound-assisted leaching. After the leaching tests, the solid residues were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques, whereas the leach liquor was analyzed by inductively coupled plasma spectroscopy (ICP). The use of ultrasound facilitated the dissolution of franklinite at low acid concentrations and resulted in a greater zinc recovery under all of the investigated operating conditions.

  4. Condensing furnaces: Lessons from a utility

    SciTech Connect

    Beers, J.

    1994-11-01

    for the last several years about 90% of the new natural gas furnaces installed in Wisconsin have been condensing furnaces and a number of lessons have been learned. If you avoid the common mistakes, condensing furnaces typically can deliver heating savings of 20-35 % assuming the old furnace was in the 60% AFUE range. This article describes the common mistakes and how to avoid them: outside air needed 100%; benefits of sealed combustion; follow the installation manual scrupulously; how to avoid potential problems; tips on venting.

  5. Measurement of airflow in residential furnaces

    SciTech Connect

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  6. VAPOR SHIELD FOR INDUCTION FURNACE

    DOEpatents

    Reese, S.L.; Samoriga, S.A.

    1958-03-11

    This patent relates to a water-cooled vapor shield for an inductlon furnace that will condense metallic vapors arising from the crucible and thus prevent their condensation on or near the induction coils, thereby eliminating possible corrosion or shorting out of the coils. This is accomplished by placing, about the top, of the crucible a disk, apron, and cooling jacket that separates the area of the coils from the interior of the cruclbIe and provides a cooled surface upon whlch the vapors may condense.

  7. Gas Arcs in Comet Hyakutake: Revisited

    NASA Astrophysics Data System (ADS)

    Combi, M. R.; Harris, W. M.; Kabin, K.

    2000-10-01

    The recent break-up of the nucleus of Comet LINEAR S4 demonstrates that fragmentation is an important cometary process and that it is not a rare phenomenon. Comet Hyakutake (1996 B2) underwent an outburst of gas production on March 21, 1996. Subsequent to the outburst, fragments, or condensations as they have been called, were observed moving tailward from the position of the nucleus. Arc-shaped structures were seen in images of gas species (OH, CN and C2) providing clear evidence of production of gas from cometary nucleus debris also tailward of the nucleus. We have already (Harris et al. 1997, Science 277, 676) described observations taken with the WIYN telescope consisting of a 6-hour time sequence of images on March 26, 1996 of CN and dust continuum and a single OH image showing that the arc, and by inference it's source, was generally moving tailward with the visible condensations. The entire OH arc was reproduced using a kinetic Direct Simulation Monte Carlo (DSMC) calculation for water and all its photodissociation products. DSMC is suited to this physical environment that is in transition from fluid conditions in the inner coma to free-expansion in the outer coma. Our model asuming a string of fragments within the apex of the arc (i.e., the intersection of the arc and the tailward sun-comet line) reproduced the arc. Here we present a more extensive parameter study of the arc using DSMC and a solution of the standard perfect-fluid Euler equations. We find that a secondary source just behind the apex of the arc can reproduce the OH arc, but the location of the source must be much closer to the apex than indicated by solutions of the Navier-Stokes equations (NSE) (Rodionov et al. 1998, Icarus 136, 232). We find that we must use unrealistically large collision cross sections to reproduce the NSE results, and that the NSE results are not substantially different from a simpler Euler equation approach. This work has been supported by NASA Planetary Atmospheres

  8. TIGER Arc Modification Application

    SciTech Connect

    Armstrong, Hillary

    1995-03-06

    The application enables the geometric correction of TIGER arcs to a more accurate spatial data set. This is done in a structured automated environment according to Census Bureau guidelines and New Mexico state GIS standards. Arcs may be deleted, added, combined, split, and moved relative to a coverage or image displayed in the background.

  9. Vertical two chamber reaction furnace

    DOEpatents

    Blaugher, R.D.

    1999-03-16

    A vertical two chamber reaction furnace is disclosed. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  10. Vertical two chamber reaction furnace

    DOEpatents

    Blaugher, Richard D.

    1999-03-16

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  11. Lazy arc consistency

    SciTech Connect

    Schiex, T.; Gaspin, C.; Regin, J.C.; Verfaillie, G.

    1996-12-31

    Arc consistency filtering is widely used in the framework of binary constraint satisfaction problems: with a low complexity, inconsistency may be detected and domains are filtered. In this paper, we show that when detecting inconsistency is the objective, a systematic domain filtering is useless and a lazy approach is more adequate. Whereas usual arc consistency algorithms produce the maximum arc consistent sub-domain, when it exists, we propose a method, called LAC{tau}, which only looks for any arc consistent sub-domain. The algorithm is then extended to provide the additional service of locating one variable with a minimum domain cardinality in the maximum arc consistent sub-domain, without necessarily computing all domain sizes. Finally, we compare traditional AC enforcing and lazy AC enforcing using several benchmark problems, both randomly generated CSP and real life problems.

  12. 3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT LOOKING NORTH. DOROTHY SIX IS THE CLOSEST FURNACE IN THE PHOTOGRAPH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  13. INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. 1 AND BLAST FURNACE NO. 2. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  14. Looking southwest at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southwest at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  15. INTERIOR VIEW OF FURNACE NO. 2, DRAWING ROOM, SHOWING A ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF FURNACE NO. 2, DRAWING ROOM, SHOWING A FLOOR INDICATING FOURCAULT DRAWING MACHINE AND FURNACE. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  16. 19. Inside the cast house at Furnace A. Molten iron ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. Inside the cast house at Furnace A. Molten iron flowed into eight ladles. The furnace was cast (or tapped) six times each day. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  17. Looking southeast at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southeast at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  18. 56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST HOUSE IN FOREGROUND AND DUSTCATCHER AT RIGHT OF FURNACE (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  19. 41. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    41. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; photo taken from furnace operator's booth. Looking south/southwest - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  20. 2. EXTERIOR VIEW LOOKING SOUTHEAST AT ELECTRIC FURNACE BUILDING AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. EXTERIOR VIEW LOOKING SOUTHEAST AT ELECTRIC FURNACE BUILDING AND ELECTRIC FURNACE OFFICE & CHEMICAL LABORATORY BUILDING. INGOT MOLDS IN RIGHT FOREGROUND. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  1. Dust agglomeration

    NASA Technical Reports Server (NTRS)

    2000-01-01

    John Marshall, an investigator at Ames Research Center and a principal investigator in the microgravity fluid physics program, is studying the adhesion and cohesion of particles in order to shed light on how granular systems behave. These systems include everything from giant dust clouds that form planets to tiny compressed pellets, such as the ones you swallow as tablets. This knowledge should help us control the grains, dust, and powders that we encounter or use on a daily basis. Marshall investigated electrostatic charge in microgravity on the first and second U.S. Microgravity Laboratory shuttle missions to see how grains aggregate, or stick together. With gravity's effects eliminated on orbit, Marshall found that the grains of sand that behaved ever so freely on Earth now behaved like flour. They would just glom together in clumps and were quite difficult to disperse. That led to an understanding of the prevalence of the electrostatic forces. The granules wanted to aggregate as little chains, like little hairs, and stack end to end. Some of the chains had 20 or 30 grains. This phenomenon indicated that another force, what Marshall believes to be an electrostatic dipole, was at work.(The diagram on the right emphasizes the aggregating particles in the photo on the left, taken during the USML-2 mission in 1995.)

  2. Canyon Dust

    NASA Technical Reports Server (NTRS)

    2006-01-01

    [figure removed for brevity, see original site] Context image for PIA03682 Canyon Dust

    These dust slides are located on the wall of Thithonium Chasma.

    Image information: VIS instrument. Latitude -4.1N, Longitude 275.7E. 17 meter/pixel resolution.

    Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time.

    NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

  3. Dust Slides

    NASA Technical Reports Server (NTRS)

    2006-01-01

    [figure removed for brevity, see original site] Context image for PIA03677 Linear Clouds

    Dust slides are common in the dust covered region called Lycus Sulci. A large fracture is also visible in this image.

    Image information: VIS instrument. Latitude 28.1N, Longitude 226.3E. 18 meter/pixel resolution.

    Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time.

    NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

  4. Dust collector

    SciTech Connect

    Nelson, R.T.

    1986-10-21

    This patent describes a dust collector comprising: (a) a housing having inlet means for receiving air to be cleaned; (b) a plurality of filter units within the housing; (c) a first centrifugal fan arranged for drawing air through the units for removing dust from the air; (d) a plurality of ducts each connected to a corresponding one of the units at one end and to the first fan at the other end to provide passages for air from the units to the first fan, the ducts through a portion of their length being arranged in side-by-side relationship; (e) a second centrifugal fan for providing reverse flow of air through the ducts to the units, the second fan providing a high volume of air at low pressure; (f) a transverse duct connected to the second fan and extending transversely of the portion of the plurality of ducts and adjacent thereto: (g) a plurality of openings providing communication between the transverse duct and each of the plurality of ducts; (i) rotatable means engaging the vanes for sequentially moving the vanes between the first and second positions.

  5. Chemical speciation of lead dust associated with primary lead smelting.

    PubMed Central

    Spear, T M; Svee, W; Vincent, J H; Stanisich, N

    1998-01-01

    The research presented in this article assessed geochemical factors relating to dust produced during primary lead smelting. Bulk dust samples and size-selective airborne dust samples were collected from four areas of a primary lead smelter and analyzed by X-ray diffraction and sequential chemical extraction. X-ray diffraction showed that the smelter dusts were composed primarily of sulfides, oxides, sulfates, and silicates of metal ores, with galena being the primary dust component. Sequential extraction revealed the solubility of lead compounds at less than 7% in the exchangeable and mildly acidic steps for the bulk dusts collected from four smelter areas. The later steps of the extraction procedure were more effective in dissolving the lead compounds associated with the bulk dust samples, with 43%, 26%, and 8% of the total lead, in the ore storage, sinter, and blast/dross smelter areas, respectively, being extracted in the residual step. Sequential extraction of coarse airborne dust samples from the ore storage and sinter plant showed that 1.2% and 4.1% of the total lead, respectively, was exchangeable. The finer particle size fractions from these areas of the smelter showed higher percentages of exchangeable lead. Of the course airborne dust from the blast/dross furnace processes, 65% of the total lead was exchangeable. However, the largest percentage of lead from these areas was associated with the finer particle-size fractions. If lead bioavailability is related to its solubility as determined through sequential extraction, the health hazards associated with lead exposure may be appreciably enhanced in the blast and dross furnace processes. Images Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 PMID:9721256

  6. Blast furnace injection developments in British Steel

    SciTech Connect

    Jukes, M.H.

    1996-12-31

    British Steel has four integrated steel works, i.e., Llanwern, Port Talbot, Scunthorpe, Teesside, with a total of ten blast furnaces, nine of which are currently operating. The furnaces range in size from the 14 meters (45 feet 11 inches) hearth diameter Redcar No. 1 furnace at Teesside (a single furnace works) to the 8.33 meters (27 feet 4 inches) hearth Queen Mary and Queen Bess furnaces at Schunthorpe, with a total of four furnaces at that works. All have injection systems installed, those at Scunthorpe being equipped with granular coal injection and all others currently working with oil injection. The driving force behind the development of blast furnace injection has been as a means for introducing reducing agents (British Steel now refers to coke plus hydrocarbon injectants as total reductants) into the process as a part substitute/supplement for top charged coke and the technology is still being developed and used for that purpose. By utilizing practical experience and observing the work of others, British Steel has been assessing blast furnace injection technology experimentally for purposes other than the introduction of reducing agents.

  7. Existing and prospective blast-furnace conditions

    SciTech Connect

    I.G. Tovarovskii; V.I. Bol'shakov; V.P. Lyalyuk; A.E. Merkulov; D. V. Pinchuk

    2009-07-15

    Blast-furnace conditions are investigated by means of a multizone model. The expected performance of prospective technologies is assessed, as well as the trends in blast-furnace processes. The model permits the identification of means of overcoming practical difficulties.

  8. Crystal growth furnace safety system validation

    NASA Technical Reports Server (NTRS)

    Mackowski, D. W.; Hartfield, R.; Bhavnani, S. H.; Belcher, V. M.

    1994-01-01

    The findings are reported regarding the safe operation of the NASA crystal growth furnace (CGF) and potential methods for detecting containment failures of the furnace. The main conclusions are summarized by ampoule leak detection, cartridge leak detection, and detection of hazardous species in the experiment apparatus container (EAC).

  9. Thermal Imaging Control of Furnaces and Combustors

    SciTech Connect

    David M. Rue; Serguei Zelepouga; Ishwar K. Puri

    2003-02-28

    The object if this project is to demonstrate and bring to commercial readiness a near-infrared thermal imaging control system for high temperature furnaces and combustors. The thermal imaging control system, including hardware, signal processing, and control software, is designed to be rugged, self-calibrating, easy to install, and relatively transparent to the furnace operator.

  10. Developmental testing of a programmable multizone furnace

    NASA Technical Reports Server (NTRS)

    Ting, E. Y.; Larson, D. J., Jr.

    1986-01-01

    A multizone furnace was evaluated for its potential utilization for process experimentation on board the Space Shuttle. A temperature gradient can be created through the use of a series of connected temperature zones and can be translated by the coordinated sequencing of zone temperatures. The Bridgman-Stockbarger thermal configuration for directional solidification was implemented so that neither the sample nor furnace was translated. The thermal behavior of the furnace was measured and characterized. Limitations due to both thermal and electronic (computer) factors are identified. The results indicate that the multizone design is limited to low temperature gradients because of the indirect furnace-to-sample thermal coupling needed to blend the discrete thermal zones. The multizone furnace design inherently consumes more power than a similar (two temperature) conventional Bridgman type directional solidification furnace because every zone must be capable of the high cooling rates needed to produce the maximum desired temperature drop. Typical achievable static temperature gradients for the furnace tested were between 6 and 75 C/in. The maximum gradient velocity was approximately 10 in./hr. Several aspects of the tested system could be improved, but the dependence of the multizone design on high heat loss will limit Space Shuttle applications in the form tested unless additional power is available. The multizone furnace offers great flexibility but requires a high level of operator understanding for full advantage to be obtained.

  11. Refractory of Furnaces to Reduce Environmental Impact

    NASA Astrophysics Data System (ADS)

    Hanzawa, Shigeru

    2011-10-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  12. ANALYSIS OF EMISSIONS FROM RESIDENTIAL OIL FURNACES

    EPA Science Inventory

    The paper gives results of a series of emission tests on a residential oil furnace to determine emissions from two types of burners. umber of analyses were performed on the emissions, including total mass, filterable particulate, total oil furnaces tested by the EPA in Roanoke, V...

  13. Tubular furnace for performance of gas reactions

    SciTech Connect

    Bruck, H.

    1984-04-03

    There is described a furnace for the performance of gas reactions in a ceramic assembly of tubes in which the heating chambers, the recuperators and the flue gas-branch channel are arranged in a compact, energy saving type of construction. The furnace is especially suited for the production of hydrocyanic acid according to the BMA process (hydrocyanic acid-methane-ammonia process).

  14. Interstellar Dust: Contributed Papers

    NASA Technical Reports Server (NTRS)

    Tielens, Alexander G. G. M. (Editor); Allamandola, Louis J. (Editor)

    1989-01-01

    A coherent picture of the dust composition and its physical characteristics in the various phases of the interstellar medium was the central theme. Topics addressed included: dust in diffuse interstellar medium; overidentified infrared emission features; dust in dense clouds; dust in galaxies; optical properties of dust grains; interstellar dust models; interstellar dust and the solar system; dust formation and destruction; UV, visible, and IR observations of interstellar extinction; and quantum-statistical calculations of IR emission from highly vibrationally excited polycyclic aromatic hydrocarbon (PAH) molecules.

  15. Description of a high temperature quenching furnace for the study of the directional solidification of nickel-base superalloys

    SciTech Connect

    Schmale, D.T.; Kelley, J.B.; Damkroger, B.K.

    1994-06-01

    A high temperature resistance furnace has been modified for the study of directional solidification of nickel-base superalloys such as alloys 718 and 625. The furnace will be used to study segregation and solidification phenomena that occur in consumable-electrode melting processes such as vacuum arc remelting and electro-slag remelting. The system consists of a water cooled high temperature furnace (maximum temperature {approximately}2900 C), roughing vacuum,system, cooling system, cooled hearth, molten metal quenching bath, and a mechanism to lower the hearth from the furnace into the molten metal bath. The lowering mechanism is actuated by a digital stopping motor with a programmable controller. The specimen (1.9 cm dia {times} 14 cm long) is melted and contained within an alumina tube (2.54 cm dia {times} 15.24 cm long) which is seated on a copper hearth cooled with {approximately}13 C water. Directional solidification can then be accomplished by decreasing the furnace temperature while holding the specimen in position, maintaining the temperature gradient in the furnace and lowering the specimen at a controlled rate or a combination of both. At any point the specimen can be lowered rapidly into the 70 C molten metal bath to quench the specimen, preserve the solidification structure, and minimize solid state diffusion, enhancing the ability to study the localized solidification conditions.

  16. Optical cavity furnace for semiconductor wafer processing

    DOEpatents

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  17. A multi-zone muffle furnace design

    NASA Technical Reports Server (NTRS)

    Rowe, Neil D.; Kisel, Martin

    1993-01-01

    A Multi-Zone Muffle-Tube Furnace was designed, built, and tested for the purpose of providing an in-house experience base with tubular furnaces for materials processing in microgravity. As such, it must not only provide the desired temperatures and controlled thermal gradients at several discrete zones along its length but must also be capable of sustaining the rigors of a Space Shuttle launch. The furnace is insulated to minimize radial and axial heat losses. It is contained in a water-cooled enclosure for purposes of dissipating un-wanted residual heat, keeping the outer surfaces of the furnace at a 'touch-safe' temperature, and providing a rugged housing. This report describes the salient features of the furnace, testing procedures and results, and concluding remarks evaluating the overall design.

  18. Precision control of high temperature furnaces

    SciTech Connect

    Pollock, G.G.

    1994-12-31

    It is an object of the present invention to provide precision control of high temperature furnaces. It is another object of the present invention to combine the power of two power supplies of greatly differing output capacities in a single furnace. This invention combines two power supplies to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. Further, this invention comprises a means for high speed measurement of temperature of the process by the method of measuring the amount of current flow in a deliberately induced charged particle current.

  19. GENERAL VIEW OF EAST (FRONT) OF DOUBLE FURNACE FROM ACROSS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW OF EAST (FRONT) OF DOUBLE FURNACE FROM ACROSS THE CREEK, LOOKING SOUTHWEST. - Tannehill Furnace, 12632 Confederate Parkway, Tannehill Historical State Park, Bucksville, Tuscaloosa County, AL

  20. Effects of dust accumulation and removal on radiator surfaces on Mars

    SciTech Connect

    Gaier, J.R.; Perez-Davis, M.E.; Rutledge, S.K.; Hotes, D.; Olle, R.

    1991-01-01

    Tests were carried out to assess the impact of wind blown dust accumulation and abrasion on radiator surfaces on Mars. High emittance arc-textured copper (Cu) and niobium-1%-zirconium (Nb-1%Zr) samples were subjected to basaltic dust laden wind at Martian pressure (1000 Pa) at speeds varying from 19 to 97 m/s in the Martian Surface Wind Tunnel at NASA Ames Research Center. The effect of accumulated dust was also observed by pre-dusting some of the samples before the test. Radiator degradation was determined by measuring the change in the emittance after dust was deposited and/or removed. The principal mode of degradation was abrasion. Arc-textured Nb-1%Zr proved to be more susceptible to degradation than Cu, and pre-dusting appeared to have lessened the abrasion.

  1. Welding arc initiator

    DOEpatents

    Correy, Thomas B.

    1989-01-01

    An improved inert gas shielded tungsten arc welder is disclosed of the type wherein a tungsten electrode is shielded within a flowing inert gas, and, an arc, following ignition, burns between the energized tungsten electrode and a workpiece. The improvement comprises in combination with the tungsten electrode, a starting laser focused upon the tungsten electrode which to ignite the electrode heats a spot on the energized electrode sufficient for formation of a thermionic arc. Interference problems associated with high frequency starters are thus overcome.

  2. Welding arc initiator

    DOEpatents

    Correy, T.B.

    1989-05-09

    An improved inert gas shielded tungsten arc welder is disclosed of the type wherein a tungsten electrode is shielded within a flowing inert gas, and, an arc, following ignition, burns between the energized tungsten electrode and a workpiece. The improvement comprises in combination with the tungsten electrode, a starting laser focused upon the tungsten electrode which to ignite the electrode heats a spot on the energized electrode sufficient for formation of a thermionic arc. Interference problems associated with high frequency starters are thus overcome. 3 figs.

  3. Electric arc saw apparatus

    DOEpatents

    Deichelbohrer, Paul R [Richland, WA

    1986-01-01

    A portable, hand held electric arc saw has a small frame for supporting an electrically conducting rotary blade which serves as an electrode for generating an electric arc to erode a workpiece. Electric current is supplied to the blade by biased brushes and a slip ring which are mounted in the frame. A pair of freely movable endless belts in the form of crawler treads stretched between two pulleys are used to facilitate movement of the electric arc saw. The pulleys are formed of dielectric material to electrically insulate the crawler treads from the frame.

  4. Dust Measurements in Tokamaks

    SciTech Connect

    Rudakov, D; Yu, J; Boedo, J; Hollmann, E; Krasheninnikov, S; Moyer, R; Muller, S; Yu, A; Rosenberg, M; Smirnov, R; West, W; Boivin, R; Bray, B; Brooks, N; Hyatt, A; Wong, C; Fenstermacher, M; Groth, M; Lasnier, C; McLean, A; Stangeby, P; Ratynskaia, S; Roquemore, A; Skinner, C; Solomon, W M

    2008-04-23

    Dust production and accumulation impose safety and operational concerns for ITER. Diagnostics to monitor dust levels in the plasma as well as in-vessel dust inventory are currently being tested in a few tokamaks. Dust accumulation in ITER is likely to occur in hidden areas, e.g. between tiles and under divertor baffles. A novel electrostatic dust detector for monitoring dust in these regions has been developed and tested at PPPL. In DIII-D tokamak dust diagnostics include Mie scattering from Nd:YAG lasers, visible imaging, and spectroscopy. Laser scattering resolves size of particles between 0.16-1.6 {micro}m in diameter; the total dust content in the edge plasmas and trends in the dust production rates within this size range have been established. Individual dust particles are observed by visible imaging using fast-framing cameras, detecting dust particles of a few microns in diameter and larger. Dust velocities and trajectories can be determined in 2D with a single camera or 3D using multiple cameras, but determination of particle size is problematic. In order to calibrate diagnostics and benchmark dust dynamics modeling, pre-characterized carbon dust has been injected into the lower divertor of DIII-D. Injected dust is seen by cameras, and spectroscopic diagnostics observe an increase of carbon atomic, C2 dimer, and thermal continuum emissions from the injected dust. The latter observation can be used in the design of novel dust survey diagnostics.

  5. Metal halide arc discharge lamp having short arc length

    NASA Technical Reports Server (NTRS)

    Muzeroll, Martin E. (Inventor)

    1994-01-01

    A metal halide arc discharge lamp includes a sealed light-transmissive outer jacket, a light-transmissive shroud located within the outer jacket and an arc tube assembly located within the shroud. The arc tube assembly includes an arc tube, electrodes mounted within the arc tube and a fill material for supporting an arc discharge. The electrodes have a spacing such that an electric field in a range of about 60 to 95 volts per centimeter is established between the electrodes. The diameter of the arc tube and the spacing of the electrodes are selected to provide an arc having an arc diameter to arc length ratio in a range of about 1.6 to 1.8. The fill material includes mercury, sodium iodide, scandium tri-iodide and a rare gas, and may include lithium iodide. The lamp exhibits a high color rendering index, high lumen output and high color temperature.

  6. Filtered cathodic arc source

    DOEpatents

    Falabella, Steven; Sanders, David M.

    1994-01-01

    A continuous, cathodic arc ion source coupled to a macro-particle filter capable of separation or elimination of macro-particles from the ion flux produced by cathodic arc discharge. The ion source employs an axial magnetic field on a cathode (target) having tapered sides to confine the arc, thereby providing high target material utilization. A bent magnetic field is used to guide the metal ions from the target to the part to be coated. The macro-particle filter consists of two straight solenoids, end to end, but placed at 45.degree. to one another, which prevents line-of-sight from the arc spot on the target to the parts to be coated, yet provides a path for ions and electrons to flow, and includes a series of baffles for trapping the macro-particles.

  7. Filtered cathodic arc source

    DOEpatents

    Falabella, S.; Sanders, D.M.

    1994-01-18

    A continuous, cathodic arc ion source coupled to a macro-particle filter capable of separation or elimination of macro-particles from the ion flux produced by cathodic arc discharge is described. The ion source employs an axial magnetic field on a cathode (target) having tapered sides to confine the arc, thereby providing high target material utilization. A bent magnetic field is used to guide the metal ions from the target to the part to be coated. The macro-particle filter consists of two straight solenoids, end to end, but placed at 45[degree] to one another, which prevents line-of-sight from the arc spot on the target to the parts to be coated, yet provides a path for ions and electrons to flow, and includes a series of baffles for trapping the macro-particles. 3 figures.

  8. Filtered cathodic arc source

    SciTech Connect

    Falabella, S.; Sanders, D.M.

    1992-12-31

    Disclosed is a continuous, cathodic arc ion source coupled to a macro-particle filter capable of separation or elimination of macro-particles from the ion flux produced by cathodic arc discharge. The ion source employs an axial magnetic field on a cathode (target) having tapered sides to confine the arc, thereby providing high target material utilization. A bent magnetic field is used to guide the metal ions from the target to the part to be coated. The macro-particle filter consists of two straight solenoids, end to end, but placed at 45{degrees} to one another, which prevents line-of-sight from the arc spot on the target to the parts to be coated, yet provides a path for ions and electrons to flow, and includes a series of baffles for trapping the macro-particles.

  9. Reheat furnace upgrade results in production increase

    SciTech Connect

    Burns, A.H.; Fuhrman, F.L.

    1997-02-01

    This project is a unique example of the technique of high-intensity convective heating for generating significant material preheating that can be used to increase furnace production rate. The mathematical model predicted a production increase of 17%. The furnace has demonstrated a 22% higher sustained production rate. Oxidation rates have been gradually reduced and will be improved further by the installation of level 2 controls. The burner systems have proved to be reliable in a harsh operating environment. There has been a small improvement in the specific fuel consumption. In the case of a top-fired reheat furnace, convective pre-heating installed at the charge end of the furnace will result in a significant increase in production rate. The static thermal model developed for this project is a reliable tool for the prediction of performance of the modified furnace. The use of the high-velocity burners in the mixing zone was an effective substitute for the customary baffle wall. The installation had the benefit of preventing over-pressurization of the furnace discharge doors and enabled the operator to achieve a considerable improvement in pressure control. In addition, the removal of the baffle wall eliminated the shadowing effect where the incoming load is shaded from radiation from the heating zone. Additional turbulence in the mixing zone also had a significant impact by increasing the amount of heat removed from flue gas before it is vented from the furnace.

  10. Microwave plasma continuous emissions monitor for trace-metals in furnace exhaust

    SciTech Connect

    Woskov, P.P.; Rhee, D.Y.; Thomas, P.; Cohn, D.R.; Surma, J.E.; Titus, C.H.

    1996-10-01

    A microwave plasma continuous emissions monitor has been successfully demonstrated for sensitive ({lt}1 ppb), real time measurements of trace metals in furnace exhaust. The instrument uses a robust, up to 1.5 kW, 2.45 GHz microwave plasma sustained in a portion of the undiluted furnace exhaust flow for atomic emission spectroscopy. The waveguide device is constructed of refractory materials compatible with high-temperature environments ({approx_gt}500{degree}C) and is flange mountable into the inside of the furnace exhaust duct. Fused quartz fiber optics in close proximity to the plasma flame transmit the UV through visible emission (190{endash}690 nm) to three spectrometers for simultaneous monitoring of several metals. This instrument has been used for continuous monitoring for a 49 h period with 0.5 s time resolution on a dc graphite electrode arc furnace during a soil vitrification test. Results are presented for chromium, manganese, and iron emissions during soil loading operations. {copyright} {ital 1996 American Institute of Physics.}

  11. Electric arc saw apparatus

    DOEpatents

    Deichelbohrer, P.R.

    1983-08-08

    A portable, hand-held electric arc saw apparatus comprising a small frame for supporting an electrically conducting rotary blade which serves as an electrode for generating an electric arc between the blade and a workpiece of opposite polarity. Electrically conducting means are provided on said frame for transmitting current to said blade. A pair of freely movable endless belts in the form of crawler treads are employed to facilitate movement of the apparatus relative to the workpiece.

  12. Dust feed mechanism

    DOEpatents

    Milliman, Edward M.

    1984-01-01

    The invention is a dust feed device for delivery of a uniform supply of dust for long periods of time to an aerosolizing means for production of a dust suspension. The device utilizes at least two tandem containers having spiral brushes within the containers which transport the dust from a supply to the aerosolizer means.

  13. Horizontal tapping furnace and method of operation

    SciTech Connect

    Wunsche, E.R.

    1987-07-14

    A metallurgical furnace is described including: a furnace floor and a furnace wall means extending generally upwardly about the floor, the furnace having a vertical axis and a horizontal axis, means mounting the furnace for pivotal tilting movement about the horizontal axis between a non-tilted, normal upright position, and a tilted discharge position with the furnace tilted less than 15/sup 0/ to the vertical axis; a hearth zone defined between the floor and wall means adapted to house a bath of liquid metal of predetermined volume, the hearth zone having an upper end defining a predetermined upper level for the bath and for a layer of liquid slag floating on the upper level, when the furnace is in a non-tilted, normal upright position; the hearth zone having a lower end adjacent the floor, a tapping passage extending through the wall means from a liquid metal discharge outlet at an outer end into the lower end of the hearth zone, at an inner end, the discharge outlet being defined by an outwardly facing passage wall and the passage at the outer end; the tapping passage disposed generally parallel to the horizontal axis and vertically below the predetermined upper level, when the furnace is in the non-tilted, normal, upright position; a discharge outlet closure having a closure surface and pivotally mounted externally of the passage for pivotal to and for movement towards and away from the furnace wall means between a first position. The closure surface engages the passage wall at the outer end to fully close the discharge outlet, and a second position spaced apart from the passage wall.

  14. Microchemical investigations of dust emitted by a lead smelter

    SciTech Connect

    Sobanska, S.; Ricq, N.; Laboudigue, A.; Guillermo, R.; Bremard, C.; Laureyns, J.; Merlin, J.C.; Wignacourt, J.P.

    1999-05-01

    Dusts emitted by an important pyrometallurgical lead smelter have been sampled within the pipes of the grilling and furnace working units before and after the filtering systems, respectively. Particle size distribution, elementary analyses, and X-ray powder diffraction analysis indicate PbS, PbSO{sub 4}, PbSO{sub 4}{center_dot}PbO, Pb, ZnS small particles less than 5 {micro}m in size to contribute mainly to the current atmospheric pollution. Although at least 90% of dust are retained on the filters, the amounts of the respirable smaller particles are significantly larger in the current emission. The average chemical speciation was found to be analogous for the dust samples collected before and after the filters. The scanning electron microscopy associated with energy-dispersive X-ray analysis and Raman microspectrometry established the morphology and chemical composition at the level of individual particles. A lot of minor compounds were found as small heterogeneous individual particles in the heterogeneous particles of grilling dust. Among the homogeneous particles of furnace dust, amorphous C, {beta}-PbO, PbO-PbCl{sub 2}, FeO, CdS, CdSO{sub 4} were often detected as homogeneous mixtures with the major compounds within the particles.

  15. Electric Dust Devils and Dust Storms

    NASA Astrophysics Data System (ADS)

    Renno, N. O.; Yana, C.

    2004-12-01

    Electrical fields measurements in terrestrial dust devils show that they maintain tremendous charge separation and that their electric fields exceeds the breakdown potential (~10 kV/m) of the Martian atmosphere (Farrell et al., 2002, 2003; Krauss et al., 2002; Renno et al., 2004). Typical Martian dust devils are be up to 100 times larger and much stronger than the small terrestrial analogues. Martian dust devils have higher dust content and may produce even stronger electrical fields. Indeed, the dust devils observed in the Pathfinder images have about 700 times the dust content of the local background atmosphere (Metzger et al., 1999). Thus, strong charge separations and electric-field breakdown are likely to occur on Martian dust devils and dust storms. Our theory (Renno et al., 2004) and laboratory experiments in a Mars chamber shows that collisions between sand and dust particles produce non-thermal microwave radiation. The non-thermal microwave emission allows not only the indirect detection of electric activity but also the determination of the physical properties of Martian sand and dust by remote sensing. Besides being geologically important, electrically charged Martian dust devils and dust storms are potential hazards to Landers and will be dangerous to future astronauts exploring its surface. Indeed, the design of adequate mechanical and electrical systems for these Landers cannot progress effectively without a better understanding of Martian dust devils and dust storms. Moreover, ancillary phenomena associated with electrically charged vortices can ionize atmospheric gases and might have important implications for atmosphere chemistry and even habitability.

  16. Blast furnace on-line simulation model

    NASA Astrophysics Data System (ADS)

    Saxén, Henrik

    1990-10-01

    A mathematical model of the ironmaking blast furnace (BF) is presented. The model describes the steady-state operation of the furnace in one spatial dimension using real process data sampled at the steelworks. The measurement data are reconciled by an interface routine which yields boundary conditions obeying the conservation laws of atoms and energy. The simulation model, which provides a picture of the internal conditions of the BF, can be used to evaluate the current state of the process and to predict the effect of operating actions on the performance of the furnace.

  17. Contamination of furnace-drawn silica fibers.

    PubMed

    Kaiser, P

    1977-03-01

    Contamination originating in an electric resistance furnace was found to increase substantially the losses of unclad and plastic-clad silica fibers. In contrast, the losses of doped silica fibers with sufficient cladding thickness were unaffected by impure drawing conditions. Operating the furnace without muffle tube and protecting the preform with a pure, inert gas injected via a counter-flow resulted in practically contamination-free operation and unclad-fiber losses as low as 3 dB/km. The removal of the muffle tube significantly simplified the furnace operation and reduced the cycling time from many hours to a few minutes. PMID:20168565

  18. A thermodynamic investigation into reactive-metal melting-furnace explosions

    NASA Astrophysics Data System (ADS)

    Evans, Steven C.; McLaughlin, David F.

    2005-10-01

    Western Zirconium, a plant in the Nuclear Fuels Business Unit of Westinghouse Electric Company, recently embarked on a significant safety-centered improvement to its vacuum-arc remelting (VAR) process. The improvement involved the relocation of the control room and installation of a programmable logic controller control strategy for the VAR furnaces. A critical consideration for the control strategy involved the implementation of the correct response to a breach in the water containment system that would allow water to contact the molten reactive metal in the furnace. Western Zirconium performed a random sampling of reactive metal melters in the United States to ascertain and evaluate the range of industry responses. Two distinct, and differing, approaches were discovered. In order to develop a better understanding and evaluate the responses, Western Zirconium, in conjunction with the Westinghouse Science and Technology Department, evaluated the thermodynamics involved in the reactions of molten reactive metals with water.

  19. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    SciTech Connect

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  20. Dust Avalanches

    NASA Technical Reports Server (NTRS)

    2003-01-01

    [figure removed for brevity, see original site]

    Crater wall dust avalanches in southern Arabia Terra.

    Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time.

    NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

    Image information: VIS instrument. Latitude 10.3, Longitude 24.5 East (335.5 West). 19 meter/pixel resolution.

  1. Cathodic ARC surface cleaning prior to brazing

    SciTech Connect

    Dave, V. R.; Hollis, K. J.; Castro, R. G.; Smith, F. M.; Javernick, D. A.

    2002-01-01

    Surface cleanliness is one the critical process variables in vacuum furnace brazing operations. For a large number of metallic components, cleaning is usually accomplished either by water-based alkali cleaning, but may also involve acid etching or solvent cleaning / rinsing. Nickel plating may also be necessary to ensure proper wetting. All of these cleaning or plating technologies have associated waste disposal issues, and this article explores an alternative cleaning process that generates minimal waste. Cathodic arc, or reserve polarity, is well known for welding of materials with tenacious oxide layers such as aluminum alloys. In this work the reverse polarity effect is used to clean austenitic stainless steel substrates prior to brazing with Ag-28%Cu. This cleaning process is compared to acid pickling and is shown to produce similar wetting behavior as measured by dynamic contact angle experiments. Additionally, dynamic contact angle measurements with water drops are conducted to show that cathodic arc cleaning can remove organic contaminants as well. The process does have its limitations however, and alloys with high titanium and aluminum content such as nickel-based superalloys may still require plating to ensure adequate wetting.

  2. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 6 2013-10-01 2013-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  3. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 6 2012-10-01 2012-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  4. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 6 2010-10-01 2010-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  5. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 6 2010-10-01 2010-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  6. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 6 2011-10-01 2011-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  7. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 6 2014-10-01 2014-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  8. 21. Photocopy of ca. 1951 view (when furnaces were still ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. Photocopy of ca. 1951 view (when furnaces were still in blast) looking north at central furnace complex with railroad cars of furnace charging materials in foreground and No. 2 Furnace at left. Photo marked on back 'David W. Corson from A. Devaney, N.Y.' - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  9. 20. Detail, Furnace A, shows the drill used to tap ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. Detail, Furnace A, shows the drill used to tap the furnace (at center left) and the 'mud gun' used to close it up with a clay plug (at lower right). Metal chute at center (next to drill) was used to clean out furnace prior to its abandonment. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  10. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 6 2013-10-01 2013-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  11. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 6 2012-10-01 2012-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  12. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 6 2011-10-01 2011-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  13. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 6 2014-10-01 2014-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels § 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  14. Toxic-Waste Disposal by Drain-in-Furnace Technique

    NASA Technical Reports Server (NTRS)

    Compton, L. E.; Stephens, J. B.; Moynihan, P. I.; Houseman, J.; Kalvinskas, J. J.

    1986-01-01

    Compact furnace moved from site to site. Toxic industrial waste destroyed using furnace concept developed for disposal of toxic munitions. Toxic waste drained into furnace where incinerated immediately. In furnace toxic agent rapidly drained and destroyed in small combustion chamber between upper and lower layers of hot ceramic balls

  15. Dust particle dynamics in atmospheric dust devils

    NASA Astrophysics Data System (ADS)

    Izvekova, Yulia; Popel, Sergey

    2016-04-01

    Dust particle dynamics is modeled in the Dust Devils (DDs). DD is a strong, well-formed, and relatively long-lived whirlwind, ranging from small (half a meter wide and a few meters tall) to large (more than 100 meters wide and more than 1000 meters tall) in Earth's atmosphere. We develop methods for the description of dust particle charging in DDs, discuss the ionization processes in DDs, and model charged dust particle motion. Our conclusions are consistent with the fact that DD can lift a big amount of dust from the surface of a planet into its atmosphere. On the basis of the model we perform calculations and show that DDs are important mechanism for dust uplift in the atmospheres of Earth and Mars. Influence of DD electric field on dynamics of dust particles is investigated. It is shown that influence of the electric field on dust particles trajectories is significant near the ground. At some altitude (more then a quarter of the height of DD) influence of the electric field on dust particles trajectories is negligible. For the calculation of the dynamics of dust electric field can be approximated by effective dipole located at a half of the height of DD. This work was supported by the Russian Federation Presidential Program for State Support of Young Scientists (project no. MK-6935.2015.2).

  16. The statistical difference between bending arcs and regular polar arcs

    NASA Astrophysics Data System (ADS)

    Kullen, A.; Fear, R. C.; Milan, S. E.; Carter, J. A.; Karlsson, T.

    2015-12-01

    In this work, the Polar UVI data set by Kullen et al. (2002) of 74 polar arcs is reinvestigated, focusing on bending arcs. Bending arcs are typically faint and form (depending on interplanetary magnetic field (IMF) By direction) on the dawnside or duskside oval with the tip of the arc splitting off the dayside oval. The tip subsequently moves into the polar cap in the antisunward direction, while the arc's nightside end remains attached to the oval, eventually becoming hook-shaped. Our investigation shows that bending arcs appear on the opposite oval side from and farther sunward than most regular polar arcs. They form during By-dominated IMF conditions: typically, the IMF clock angle increases from 60 to 90° about 20 min before the arc forms. Antisunward plasma flows from the oval into the polar cap just poleward of bending arcs are seen in Super Dual Auroral Radar Network data, indicating dayside reconnection. For regular polar arcs, recently reported characteristics are confirmed in contrast to bending arcs. This includes plasma flows along the nightside oval that originate close to the initial arc location and a significant delay in the correlation between IMF By and initial arc location. In our data set, the highest correlations are found with IMF By appearing at least 1-2 h before arc formation. In summary, bending arcs are distinctly different from regular arcs and cannot be explained by existing polar arc models. Instead, these results are consistent with the formation mechanism described in Carter et al. (2015), suggesting that bending arcs are caused by dayside reconnection.

  17. Multiple hearth furnace for reducing iron oxide

    DOEpatents

    Brandon, Mark M.; True, Bradford G.

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  18. Onboard photo: Crystal Growth Furnace experiment

    NASA Technical Reports Server (NTRS)

    1992-01-01

    Space Shuttle Columbia (STS-50) astronaut Bornie Dunbar wears protective goggles to assemble a zeolite sample cartridge for the Crystal Growth Furnace (CGF) in the United States Microgravity Laboratory-1 (USML-1) science module.

  19. Chamberless residential warm air furnace design

    SciTech Connect

    Godfree, J.

    1996-07-01

    This brief paper is an introduction to the concept of designing residential warm air furnaces without combustion chambers. This is possible since some small burners do not require the thermal support of a combustion chamber to complete the combustion process.

  20. Advanced Automated Directional Solidification Furnace (AADSF)

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) with the Experimental Apparatus Container (EAC) attached flew during the USMP-2 mission. This assembly consists of a furnace module, a muffle tube assembly and a translation mechanism which are enclosed in the EAC. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zone . The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  1. Redesigned Electron-Beam Furnace Boosts Productivity

    NASA Technical Reports Server (NTRS)

    Williams, Gary A.

    1995-01-01

    Redesigned electron-beam furnace features carousel of greater capacity so more experiments conducted per loading, and time spent on reloading and vacuum pump-down reduced. Common mounting plate for electron source and carousel simplifies installation and reduces vibration.

  2. Solar Convective Furnace for Metals Processing

    NASA Astrophysics Data System (ADS)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  3. Eolian dust input to the Subarctic North Pacific

    NASA Astrophysics Data System (ADS)

    Serno, Sascha; Winckler, Gisela; Anderson, Robert F.; Hayes, Christopher T.; McGee, David; Machalett, Björn; Ren, Haojia; Straub, Susanne M.; Gersonde, Rainer; Haug, Gerald H.

    2014-02-01

    Eolian dust is a significant source of iron and other nutrients that are essential for the health of marine ecosystems and potentially a controlling factor of the high nutrient-low chlorophyll status of the Subarctic North Pacific. We map the spatial distribution of dust input using three different geochemical tracers of eolian dust, 4He, 232Th and rare earth elements, in combination with grain size distribution data, from a set of core-top sediments covering the entire Subarctic North Pacific. Using the suite of geochemical proxies to fingerprint different lithogenic components, we deconvolve eolian dust input from other lithogenic inputs such as volcanic ash, ice-rafted debris, riverine and hemipelagic input. While the open ocean sites far away from the volcanic arcs are dominantly composed of pure eolian dust, lithogenic components other than eolian dust play a more crucial role along the arcs. In sites dominated by dust, eolian dust input appears to be characterized by a nearly uniform grain size mode at ∼4 μm. Applying the 230Th-normalization technique, our proxies yield a consistent pattern of uniform dust fluxes of 1-2 g/m2/yr across the Subarctic North Pacific. Elevated eolian dust fluxes of 2-4 g/m2/yr characterize the westernmost region off Japan and the southern Kurile Islands south of 45° N and west of 165° E along the main pathway of the westerly winds. The core-top based dust flux reconstruction is consistent with recent estimates based on dissolved thorium isotope concentrations in seawater from the Subarctic North Pacific. The dust flux pattern compares well with state-of-the-art dust model predictions in the western and central Subarctic North Pacific, but we find that dust fluxes are higher than modeled fluxes by 0.5-1 g/m2/yr in the northwest, northeast and eastern Subarctic North Pacific. Our results provide an important benchmark for biogeochemical models and a robust approach for downcore studies testing dust-induced iron fertilization of

  4. 1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE CARRIE FURNACES, FROM THE TOP OF WATER TOWER. CARRIE FURNACES No. 6 AND No. 7 ARE ON THE LEFT, AND FURNACES No. 3 AND No. 4 ARE ON THE RIGHT. THE TOWN OF RANKIN IS IN THE BACKGROUND. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  5. Hazards of explosives dusts

    NASA Astrophysics Data System (ADS)

    The Bureau of Mines has investigated the hazards of military explosives dispersed as dust clouds in a 20-L test chamber. For purposes of personnel safety, the spark ignitability of the explosives in the form of unconfined dust layers was also studied. The 20-L data show that most of the explosive dusts were capable of sustaining explosions as dust clouds dispersed in air and some dusts were even capable of sustaining explosions when dispersed in nitrogen. The finest sizes of explosive dusts were less reactive than the larger sizes; this is opposite to the particle size effect observed previously for the pure fuel dusts. The data for the explosive dusts were compared to those for pure fuel dusts.

  6. Heat exchange investigation and modernization of furnace of P-67 boiler of 800 MW unit

    NASA Astrophysics Data System (ADS)

    Bely, V. V.; Porozov, S. V.; Vasiliev, V. V.; Dekterev, A. A.; Tepfer, E. S.

    2007-06-01

    For the purpose of the development and introduction of the arrangements aimed at increasing the slagless power, economy, and reliability of the P-67 boiler of the 800 MW unit of the Berezovskaya Power Plant No. 1, the variation of heat-engineering characteristics of the coal (lignite) of the open-cast mine “Berezovsky-1” and its slag properties was investigated, the aerodynamics, heat exchange, formation of nitrogen oxides, and the intensity of local slag formation for different operation regimes and variants of the reconstruction of the furnace-burner device were modelled mathematically, the thermal efficiency of furnace walls was studied experimentally during their long-term operation, including the time after their mechanical cleaning, modernization of the system of water sootblowing, under low air excess, coal dust coarsening, loading the lower rows of burners, and lower air blowing.

  7. ALICE—ARC integration

    NASA Astrophysics Data System (ADS)

    Anderlik, C.; Gregersen, A. R.; Kleist, J.; Peters, A.; Saiz, P.

    2008-07-01

    AliEn or Alice Environment is the Grid middleware developed and used within the ALICE collaboration for storing and processing data in a distributed manner. ARC (Advanced Resource Connector) is the Grid middleware deployed across the Nordic countries and gluing together the resources within the Nordic Data Grid Facility (NDGF). In this paper we will present our approach to integrate AliEn and ARC, in the sense that ALICE data management and job processing can be carried out on the NDGF infrastructure, using the client tools available in AliEn. The inter-operation has two aspects, one is the data management part and the second the job management aspect. The first aspect was solved by using dCache across NDGF to handle data. Therefore, we will concentrate on the second part. Solving it, was somewhat cumbersome, mainly due to the different computing models employed by AliEn and ARC. AliEN uses an Agent based pull model while ARC handles jobs through the more 'traditional' push model. The solution comes as a module implementing the functionalities necessary to achieve AliEn job submission and management to ARC enabled sites.

  8. Consolidating NASA's Arc Jets

    NASA Technical Reports Server (NTRS)

    Balboni, John A.; Gokcen, Tahir; Hui, Frank C. L.; Graube, Peter; Morrissey, Patricia; Lewis, Ronald

    2015-01-01

    The paper describes the consolidation of NASA's high powered arc-jet testing at a single location. The existing plasma arc-jet wind tunnels located at the Johnson Space Center were relocated to Ames Research Center while maintaining NASA's technical capability to ground-test thermal protection system materials under simulated atmospheric entry convective heating. The testing conditions at JSC were reproduced and successfully demonstrated at ARC through close collaboration between the two centers. New equipment was installed at Ames to provide test gases of pure nitrogen mixed with pure oxygen, and for future nitrogen-carbon dioxide mixtures. A new control system was custom designed, installed and tested. Tests demonstrated the capability of the 10 MW constricted-segmented arc heater at Ames meets the requirements of the major customer, NASA's Orion program. Solutions from an advanced computational fluid dynamics code were used to aid in characterizing the properties of the plasma stream and the surface environment on the calorimeters in the supersonic flow stream produced by the arc heater.

  9. Vacuum arc deposition devices

    SciTech Connect

    Boxman, R.L.; Zhitomirsky, V.N.

    2006-02-15

    The vacuum arc is a high-current, low-voltage electrical discharge which produces a plasma consisting of vaporized and ionized electrode material. In the most common cathodic arc deposition systems, the arc concentrates at minute cathode spots on the cathode surface and the plasma is emitted as a hypersonic jet, with some degree of contamination by molten droplets [known as macroparticles (MPs)] of the cathode material. In vacuum arc deposition systems, the location and motion of the cathode spots are confined to desired surfaces by an applied magnetic field and shields around undesired surfaces. Substrates are mounted on a holder so that they intercept some portion of the plasma jet. The substrate often provides for negative bias to control the energy of depositing ions and heating or cooling to control the substrate temperature. In some systems, a magnetic field is used to guide the plasma around an obstacle which blocks the MPs. These elements are integrated with a deposition chamber, cooling, vacuum gauges and pumps, and power supplies to produce a vacuum arc deposition system.

  10. Overall characterization of cork dust explosion.

    PubMed

    Pilão, R; Ramalho, E; Pinho, C

    2006-05-20

    Explosibility and ignitability studies of air/cork dust mixtures were conducted in a near-spherical 22.7 L explosibility test chamber using pyrotechnic ignitors and in a furnace of 1.23 L. The suspension dust burned as air-dispersed dust clouds and the uniformity of the dispersion inside the chamber was evaluated through optical dust probes. The range of tested particle sizes went from a mass median diameter of 47.4 to 438.3 microm and the covered dust cloud concentration was up to 700-800 g/m(3). Measured explosion parameters included minimum explosible concentration, maximum explosion pressure, maximum rate of pressure rise and minimum autoignition temperature. The effect of dust particle size on flammability was evaluated and it was found that the minimum explosible concentration is around 40 g/m(3) and it is relatively independent of particle size below 180 microm. Maximum explosion pressure of 7.2 bar and maximum rate of pressure rise of 179 bar/s were detected for the smallest tested sizes. The limitations on the rates of devolatilization of the solid particles became rate controlling at high burning velocities, at high dust loadings and for large particle sizes. The effect of initial pressure on the characteristic parameters of the explosion was studied by varying the initial absolute pressure from 0.9 bar to 2.2 bar, and it was found that as initial pressure increases, there is a proportional increase of minimum explosion limit, maximum explosion pressure, and maximum rate of pressure rise. The influence of the intensity of the ignition energy on the development of the explosion was evaluated using ignition energies of 1000 J, 2500 J and 5000 J, and the experimental data showed that the value of 2500 J is the most convenient to use in the determination of minimum explosion concentration. The behavior of the cork dust explosion in hybrid methane air mixtures was studied for atmospheres with 2% and 3.5% (v/v) of methane. The effect of methane content on the

  11. Volatilization and redox testing in a DC arc melter: FY-93 and FY-94

    SciTech Connect

    Grandy, J.D.; Sears, J.W.; Soelberg, N.R.; Reimann, G.A.; McIlwain, M.E.

    1996-07-01

    The purpose of these experiments was to study the dissolution, retention, volatilization, and trapping of transuranic radionuclide elements (TRUs), mixed fission and activation products, and high vapor pressure metals (HVPMS) during processing in a high temperature arc furnace. In all cases, surrogate elements (lanthanides) were used in place of radioactive ones. The experiments were conducted utilizing a small DC arc melter developed at the Idaho National Engineering Laboratory (INEL) Research Center (IRC). The small arc melter was originally developed in 1992 and has been used previously for waste form studies of iron enriched basalt (IEB) and IEB with zirconium and titanium additions (IEB4). Section 3 contains a description of the small arc melter and its operational capabilities are discussed in Chapter 4. The remainder of the document describes each testing program and then discusses results and findings.

  12. Mathematical model of the direct reduction of dust composite pellets containing zinc and iron

    NASA Astrophysics Data System (ADS)

    An, Xiu-wei; Wang, Jing-song; She, Xue-feng; Xue, Qing-guo

    2013-07-01

    Direct reduction of dust composite pellets containing zinc and iron was examined by simulating the conditions of actual production process of a rotary hearth furnace (RHF) in laboratory. A mathematical model was constructed to study the reduction kinetics of iron oxides and ZnO in the dust composite pellets. It was validated by comparing the calculated values with experimental results. The effects of furnace temperature, pellet radius, and pellet porosity on the reduction were investigated by the model. It is shown that furnace temperature has obvious influence on both of the reduction of iron oxides and ZnO, but the influence of pellet radius and porosity is much smaller. Model calculations suggest that both of the reduction of iron oxides and ZnO are under mixed control with interface reactions and Boudouard reaction in the early stage, but only with interface reactions in the later stage.

  13. Pulsed Long Arc Welding

    NASA Astrophysics Data System (ADS)

    Krampit, N. Yu

    2016-04-01

    The paper presents a method and an appliance for pulsed arc welding. The method supports dosage of energy required for melting each bead of electrode metal starting from the detachment of a bead. The appliance including a sensor to register bead detachment shows this moment due to the voltage burst in the arc space. Transferred beads of electrode metal are of similar size because of the dosage of energy used for melting each bead, as the consequence, the process is more stable and starting conditions to transfer electrode metal are similar, as the result, a produced weld is improved.

  14. Arc electrode interaction study

    NASA Technical Reports Server (NTRS)

    Zhou, X.; Berns, D.; Heberlein, J.

    1994-01-01

    The project consisted of two parts: (1) the cathode interaction studies which were a continuation of previous work and had the objective of increasing our understanding of the microscopic phenomena controlling cathode erosion in arc jet thrusters, and (2) the studies of the anode attachment in arc jet thrusters. The cathode interaction studies consisted of (1) a continuation of some modeling work in which the previously derived model for the cathode heating was applied to some specific gases and electrode materials, and (2) experimental work in which various diagnostics was applied to the cathode. The specific diagnostics used were observation of the cathode tip during arcing using a Laser Strobe Video system in conjunction with a tele-microscope, a monochromator with an optical multichannel analyzer for the determination of the cathode temperature distribution, and various ex situ materials analysis methods. The emphasis of our effort was shifted to the cathode materials analysis because a parallel project was in place during the second half of 1993 with a visiting scientist pursuing arc electrode materials studies. As a consequence, the diagnostic investigations of the arc in front of the cathode had to be postponed to the first half of 1994, and we are presently preparing these measurements. The results of last year's study showed some unexpected effects influencing the cathode erosion behavior, such as increased erosion away from the cathode tip, and our understanding of these effects should improve our ability to control cathode erosion. The arc jet anode attachment studies concentrated on diagnostics of the instabilities in subsonic anode attachment arc jet thrusters, and were supplemental measurements to work which was performed by one of the authors who spent the summer as an intern at NASA Lewis Research Center. A summary of the results obtained during the internship are included because they formed an integral part of the study. Two tasks for 1994, the

  15. Aeolian removal of dust from radiator surfaces on Mars

    NASA Technical Reports Server (NTRS)

    Gaier, James R.; Perez-Davis, Marla E.; Rutledge, Sharon K.; Hotes, Deborah

    1990-01-01

    Simulated radiator surfaces made of arc-textured Cu and Nb-1 percent-Zr and ion beam textured graphite and C-C composite were fabricated and their integrated spectral emittance characterized from 300 to 3000 K. A thin layer of aluminum oxide, basalt, or iron (III) oxide dust was then deposited on them, and they were subjected to low pressure winds in the Martian Surface Wind Tunnel. It was found that dust deposited on simulated radiator surfaces may or may not seriously lower their integrated spectral emittance, depending upon the characteristics of the dust. With Al2O3 there is no appreciable degradation of emittance on a dusted sample, with basaltic dust there is a 10 to 20 percent degradation, and with Fe2O3 a 20 to 40 percent degradation. It was also found that very high winds on dusted highly textured surfaces can result in their abrasion. Degradation in emittance due to abrasion was found to vary with radiator material. Arc-textured Cu and Nb-1 percent Zr was found to be more susceptible to emittance degradation than graphite or C-C composite. The most abrasion occurred at low angles, peaking at the 22.5 deg test samples.

  16. Aeolian removal of dust from radiator surfaces on Mars

    SciTech Connect

    Gaier, J.R.; Perez-Davis, M.E.; Rutledge, S.K.; Hotes, D.

    1994-09-01

    Simulated radiator surfaces made of arc-textured copper and niobium-one percent-zirconium, and ion beam textured graphite and carbon-carbon composite were fabricated and their integrated spectral emittance characterized from 300 to 3000 K. A thin layer of aluminum oxide, basalt, or iron (III) oxide dust was then deposited on them, and they were subjected to low pressure winds in the Martian Surface Wind Tunnel. It has been found that dust deposited on simulated radiator surfaces may or may not seriously lower their integrated spectral emittance, depending upon the characteristics of the dust. With Al{sub 2}O{sub 3} there is no appreciable degradation of emittance on a dusted sample, with basaltic dust there is a 10-20 percent degradation, and with Fe{sub 2}O{sub 3} a 20-40 percent degradation. It was also found that very high winds on dusted highly textured surfaces can result in their abrasion. Degradation in emittance due to abrasion was found to vary with radiator material. Arc-textured copper and Nb-1%Zr was found to be more susceptible to emittance degradation than graphite or carbon-carbon composite. The most abrasion occurred at low angles, peaking at the 22.5{degrees} test samples.

  17. Dust Plume off Mauritania

    NASA Technical Reports Server (NTRS)

    2007-01-01

    A thick plume of dust blew off the coast of Mauritania in western Africa on October 2, 2007. The Moderate Resolution Imaging Spectroradiometer (MODIS) on NASA's Aqua satellite observed the dust plume as it headed toward the southwest over the Atlantic Ocean. In this image, the dust varies in color from nearly white to medium tan. The dust plume is easier to see over the dark background of the ocean, but the plume stretches across the land surface to the east, as well. The dust plume's structure is clearest along the coastline, where relatively clear air pockets separate distinct puffs of dust. West of that, individual pillows of dust push together to form a more homogeneous plume. Near its southwest tip, the plume takes on yet another shape, with stripes of pale dust fanning out toward the northwest. Occasional tiny white clouds dot the sky overhead, but skies are otherwise clear.

  18. Monochromatic imaging studies of sustained metal vapor arcs burning on 150 mm diameter molten iron electrodes

    SciTech Connect

    Williamson, R.L.; Schlienger, M.E.

    1996-07-01

    Monochromatic imaging was used to investigate the excited-state density distributions of Fe and Fe{sup +} in the inter-electrode gap region of a 3,100 A dc metal vapor arc burning between molten iron surfaces in a vacuum arc furnace. Multiple images were acquired at four wavelengths. The images were corrected and Abel inverted to yield the absolute radial intensity distributions for Fe and Fe{sup +} in the inter-electrode gap region. The results show a structured, axisymmetric plasma consisting of a high density `core` of Fe{sup +} emitters centered between the electrode surfaces situated against a relatively broad, flat excited-state Fe distribution.

  19. Cleaning flue gases from an open-hearth furnace when the bath is blown with oxygen

    SciTech Connect

    Kovalenko, Yu.L.; Kanenko, G.M.; Chalyi, L.G.; Shulika, E.G.; Glazunov, V.N.; Kostyukov, A.K.; Pastushenko, V.P.

    1988-05-01

    To develop recommendations on the cleaning of process gases to satisfy health standards, the Magnitogorsk Metallurgical Combine conducted studies of dust and gas emissions from two 400-ton open-hearth furnaces operated by the ore-and-scrap process with subsurface and combination blowing of the bath by oxygen. Oxygen was injected through the combination lateral burners into the flame during cold-charging and heating. Different variants of overhead and subsurface injection lances were evaluated. The results show that the traditional types of gas cleaning (high-pressure Venturi tubes, electrostatic precipitators) can be used with the introduction of the proposed methods of intensifying open-hearth steelmaking with oxygen.

  20. House-Dust Allergy

    PubMed Central

    Johnson, C. A.

    1982-01-01

    House-dust allergy is a common cause of perennial allergic rhinitis and extrinsic asthma. Symptoms tend to be worse when the patient is in bed. A positive skin test properly performed and interpreted confirms the diagnosis. The house-dust mite is the most important antigenic component of house-dust. Treatment consists of environmental control directed at reducing the mite content of bedroom dust, plus control of symptoms with drugs. Immunotherapy is controversial. ImagesFig. 1 PMID:21286201

  1. Variable polarity arc welding

    NASA Technical Reports Server (NTRS)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  2. Arc Length Gone Global

    ERIC Educational Resources Information Center

    Boudreaux, Gregory M.; Wells, M. Scott

    2007-01-01

    Everyone with a thorough knowledge of single variable calculus knows that integration can be used to find the length of a curve on a given interval, called its arc length. Fortunately, if one endeavors to pose and solve more interesting problems than simply computing lengths of various curves, there are techniques available that do not require an…

  3. Thermal Arc Spray Overview

    NASA Astrophysics Data System (ADS)

    Hafiz Abd Malek, Muhamad; Hayati Saad, Nor; Kiyai Abas, Sunhaji; Mohd Shah, Noriyati

    2013-06-01

    Usage of protective coating for corrosion protection was on highly demand during the past decade; and thermal spray coating played a major part during that time. In recent years, the thermal arc spray coating becomes a popular coating. Many big players in oil and gas such as PETRONAS, EXXON MOBIL and SHELL in Malaysia tend to use the coating on steel structure as a corrosion protection. Further developments in coating processes, the devices, and raw materials have led to expansion of functional coatings and applications scope from conventional coating to specialized industries. It is widely used because of its ability to withstand high process temperature, offer advantages in efficiency, lower cost and acts as a corrosion protection. Previous research also indicated that the thermal arc spray offers better coating properties compared to other methods of spray. This paper reviews some critical area of thermal spray coating by discussing the process/parameter of thermal arc spray technology and quality control of coating. Coating performance against corrosion, wear and special characteristic of coating are also described. The field application of arc spray technology are demonstrated and reviewed.

  4. Gas tungsten arc welder

    DOEpatents

    Christiansen, D.W.; Brown, W.F.

    A welder for automated closure of fuel pins by a gas tungsten arc process in which a rotating length of cladding is positioned adjacent a welding electrode in a sealed enclosure. An independently movable axial grinder is provided in the enclosure for refurbishing the used electrode between welds.

  5. Volt-ampere characteristics of a nitrogen DC plasma arc with anode melting

    NASA Astrophysics Data System (ADS)

    Zhao, Peng; Ni, Guo-Hua; Meng, Yue-Dong; Nagatsu, Masaaki

    2013-06-01

    The characteristics of a nitrogen arc using a graphite cathode and a melting anode in a pilot-scale plasma furnace are investigated. The voltage is examined as a function of current and apparent plasma length. The voltage increases non-linearly with the increase of apparent plasma length, with the current fixed. The experimental data so obtained are compared with the predictions of the Bowman model for the electric arc, and with numerical simulations as well. The level of agreement between the experimental data at the melting anode and the numerical predictions confirms the suitability of the proposed the Bowman model. These characteristics are relevant to the engineering design and evaluation of a DC plasma furnace and reactor for the treatment of hazardous fly ash waste.

  6. Degradation of radiator performance on Mars due to dust

    NASA Technical Reports Server (NTRS)

    Gaier, James R.; Perez-Davis, Marla E.; Rutledge, Sharon K.; Forkapa, Mark

    1992-01-01

    An artificial mineral of the approximate elemental composition of Martian soil was manufactured, crushed, and sorted into four different size ranges. Dust particles from three of these size ranges were applied to arc-textured Nb-1 percent Zr and Cu radiator surfaces to assess their effect on radiator performance. Particles larger than 75 microns did not have sufficient adhesive forces to adhere to the samples at angles greater than about 27 deg. Pre-deposited dust layers were largely removed by clear wind velocities greater than 40 m/s, or by dust-laden wind velocities as low as 25 m/s. Smaller dust grains were more difficult to remove. Abrasion was found to be significant only in high velocity winds (89 m/s or greater). Dust-laden winds were found to be more abrasive than clear wind. Initially dusted samples abraded less than initially clear samples in dust laden wind. Smaller dust particles of the simulant proved to be more abrasive than large. This probably indicates that the larger particles were in fact agglomerates.

  7. Coke oven gas injection to blast furnaces

    SciTech Connect

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L.

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  8. China Dust and Sand

    Atmospheric Science Data Center

    2013-04-16

    ... article title:  Dust and Sand Sweep Over Northeast China     View Larger Image ... these views of the dust and sand that swept over northeast China on March 10, 2004. Information on the height of the dust and an ...

  9. Middle East Dust

    Atmospheric Science Data Center

    2013-04-16

    ... only some of the dust over eastern Syria and southeastern Turkey can be discerned. The dust is much more obvious in the center panel, ... 18, 2002 - A large dust plume extends across Syria and Turkey. project:  MISR category:  gallery ...

  10. Dust in the Universe

    ERIC Educational Resources Information Center

    Hemenway, Mary Kay; Armosky, Brad J.

    2004-01-01

    Space is seeming less and less like empty space as new discoveries and reexaminations fill in the gaps. And, ingenuity and technology, like the Spitzer Space Telescope, is allowing examination of the far reaches of the Milky Way and beyond. Even dust is getting its due, but not the dust everyone is familiar with. People seldom consider the dust in…

  11. Niamey Dust Observations

    DOE Data Explorer

    Flynn, Connor

    2008-10-01

    Niamey aerosol are composed of two main components: dust due to the proximity of the Sahara Desert, and soot from local and regional biomass burning. The purpose of this data product is to identify when the local conditions are dominated by the dust component so that the properties of the dust events can be further studied.

  12. Standard operating procedure: Gas atmosphere MELCO brazing furnace

    SciTech Connect

    Waller, C.R.

    1988-08-01

    A hydrogen and argon gas atmosphere furnace facility using electric furnaces is located at the Clinton P. Anderson Meson Physics Facility (LAMPF). This furnace system was acquired to handle smaller jobs with a more rapid response time than was possible with the larger furnaces. Accelerator- and experimental-related components best assembled by atmosphere brazing techniques are routinely processed by this facility in addition to special heat treatment and bakeout heats. The detailed operation sequence and description of the MELCO furnace system are covered by this report. This document is to augment LA-10231-SOP, which describes the operation of the large furnace systems. 6 figs.

  13. 94. Photocopied August 1978. THE FURNACE ROOM ON THE SECOND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    94. Photocopied August 1978. THE FURNACE ROOM ON THE SECOND FLOOR OF THE POWER HOUSE AT SAULT STE. MARIE. THE ROWS OF ROTARY FURNACES SHOWN HERE WERE REPLACED C. 1915-1920 BY 10,000 TO 20,000 H.P. TAPPING FURNACES. ONE TAPPING FURNACE WAS LOCATED TO THE WEST OF THE ROW OF HORRY FURNACES, THE OTHER WAS LOCATED IN A SEPARATE FURNACE HOUSE BUILT ON THE EAST OF THE POWER HOUSE. (E) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  14. Computational simulations and experimental validation of a furnace brazing process

    SciTech Connect

    Hosking, F.M.; Gianoulakis, S.E.; Malizia, L.A.

    1998-12-31

    Modeling of a furnace brazing process is described. The computational tools predict the thermal response of loaded hardware in a hydrogen brazing furnace to programmed furnace profiles. Experiments were conducted to validate the model and resolve computational uncertainties. Critical boundary conditions that affect materials and processing response to the furnace environment were determined. {open_quotes}Global{close_quotes} and local issues (i.e., at the furnace/hardware and joint levels, respectively) are discussed. The ability to accurately simulate and control furnace conditions is examined.

  15. Baseline tests for arc melter vitrification of INEL buried wastes. Volume II: Baseline test data appendices

    SciTech Connect

    Oden, L.L.; O`Conner, W.K.; Turner, P.C.; Soelberg, N.R.; Anderson, G.L.

    1993-11-19

    This report presents field results and raw data from the Buried Waste Integrated Demonstration (BWID) Arc Melter Vitrification Project Phase 1 baseline test series conducted by the Idaho National Engineering Laboratory (INEL) in cooperation with the U.S. Bureau of Mines (USBM). The baseline test series was conducted using the electric arc melter facility at the USBM Albany Research Center in Albany, Oregon. Five different surrogate waste feed mixtures were tested that simulated thermally-oxidized, buried, TRU-contaminated, mixed wastes and soils present at the INEL. The USBM Arc Furnace Integrated Waste Processing Test Facility includes a continuous feed system, the arc melting furnace, an offgas control system, and utilities. The melter is a sealed, 3-phase alternating current (ac) furnace approximately 2 m high and 1.3 m wide. The furnace has a capacity of 1 metric ton of steel and can process as much as 1,500 lb/h of soil-type waste materials. The surrogate feed materials included five mixtures designed to simulate incinerated TRU-contaminated buried waste materials mixed with INEL soil. Process samples, melter system operations data and offgas composition data were obtained during the baseline tests to evaluate the melter performance and meet test objectives. Samples and data gathered during this program included (a) automatically and manually logged melter systems operations data, (b) process samples of slag, metal and fume solids, and (c) offgas composition, temperature, velocity, flowrate, moisture content, particulate loading and metals content. This report consists of 2 volumes: Volume I summarizes the baseline test operations. It includes an executive summary, system and facility description, review of the surrogate waste mixtures, and a description of the baseline test activities, measurements, and sample collection. Volume II contains the raw test data and sample analyses from samples collected during the baseline tests.

  16. Evolution of magnetically rotating arc into large area arc plasma

    NASA Astrophysics Data System (ADS)

    Wang, Cheng; Li, Wan-Wan; Zhang, Xiao-Ning; Zha, Jun; Xia, Wei-Dong

    2015-06-01

    An arc channel tends to shrink due to its conductivity increasing with the increase of temperature. In this study, to generate large area arc plasma, we construct a magnetically rotating arc plasma generator, which mainly consists of a lanthanide tungsten cathode (13 mm in diameter), a concentric cylindrical graphite anode chamber (60 mm in diameter) and a solenoid coil for producing an axial magnet field. By controlling the cold gas flow, the magnetically rotating arc evolves from constricted mode to diffuse mode, which almost fills the whole arc chamber cross section. Results show that the diffuse arc plasma has better uniformity and stability. The formation mechanism of large area arc plasma is discussed in this paper. Project supported by the National Natural Science Foundation of China (Grant Nos. 11035005, 11475174, and 50876101) and the Science Instrument Foundation of the Chinese Academy of Sciences (Grant No. Y201162).

  17. Allergies, asthma, and dust

    MedlinePlus

    ... animal dander. Change furnace filters frequently. Use high efficiency particulate air (HEPA) filters. When cleaning: Wipe away ... about A.D.A.M.'s editorial policy , editorial process and privacy policy . A.D.A.M. is ...

  18. Interstellar Dust Instrumentation

    NASA Astrophysics Data System (ADS)

    Sternovsky, Zoltan; Gruen, E.; Horanyi, M.; Drake, K.; Collette, A.; Kempf, S.; Srama, R.; Postberg, F.; Krueger, H.; Auer, S.

    2010-10-01

    Interstellar grains traversing the inner planetary system have been identified by the Ulysses dust detector. Space dust detectors on other missions confirmed this finding. Analysis of the Stardust collectors is under way to search for and analyze such exotic grains. Interstellar dust particles can be detected and analyzed in the near-Earth space environment. New instrumentation has been developed to determine the origin of dust particles and their elemental composition. A Dust Telescope is a combination of a Dust Trajectory Sensor (DTS, Rev. Sci. Instrum. 79, 084501, 2008) together with a high mass resolution mass analyzer for the chemical composition of dust particles in space. Dust particles' trajectories are determined by the measurement of induced electric signals when a charged grain flies through a position sensitive electrode system. A modern DTS can measure dust particles as small as 0.2 micron in radius and dust speeds up to 100 km/s. Large area chemical analyzers of 0.1 m2 sensitive area have been tested at a dust accelerator and it was demonstrated that they have sufficient mass resolution to resolve ions with atomic mass number up to >100 (Earth, Moon and Planets, DOI: 10.1007/s11038-005-9040-z, 2005; Rev. Sci. Instrum. 78, 014501, 2007). The advanced Dust Telescope is capable of identifying interstellar and interplanetary grains, and measuring their mass, velocity vector, charge, elemental and isotopic compositions. An Active Dust Collector combines a DTS with an aerogel or other dust collector materials, e.g. like the ones used on the Stardust mission. The combination of a DTS with a dust collector provides not only individual trajectories of the collected particles but also their impact time and position on the collector which proves essential in finding collected sub-micron sized grains on the collector.

  19. Cogeneration from glass furnace waste heat recovery

    SciTech Connect

    Hnat, J.G.; Cutting, J.C.; Patten, J.S.

    1982-06-01

    In glass manufacturing 70% of the total energy utilized is consumed in the melting process. Three basic furnaces are in use: regenerative, recuperative, and direct fired design. The present paper focuses on secondary heat recovery from regenerative furnaces. A diagram of a typical regenerative furnace is given. Three recovery bottoming cycles were evaluated as part of a comparative systems analysis: steam Rankine Cycle (SRC), Organic Rankine Cycle (ORC), and pressurized Brayton cycle. Each cycle is defined and schematicized. The net power capabilities of the three different systems are summarized. Cost comparisons and payback period comparisons are made. Organic Rankine cycle provides the best opportunity for cogeneration for all the flue gas mass flow rates considered. With high temperatures, the Brayton cycle has the shortest payback period potential, but site-specific economics need to be considered.

  20. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  1. Dust and Planetary Rings

    NASA Astrophysics Data System (ADS)

    Siddiqui, Muddassir

    ABSTRACT Space is not empty it has comic radiations (CMBR), dust etc. Cosmic dust is that type of dust which is composed of particles in space which vary from few molecules to 0.1micro metres in size. This type of dust is made up of heavier atoms born in the heart of stars and supernova. Mainly it contains dust grains and when these dust grains starts compacting then it turns to dense clouds, planetary ring dust and circumstellar dust. Dust grains are mainly silicate particles. Dust plays a major role in our solar system, for example in zodiacal light, Saturn's B ring spokes, planetary rings at Jovian planets and comets. Observations and measurements of cosmic dust in different regions of universe provide an important insight into the Universe's recycling processes. Astronomers consider dust in its most recycled state. Cosmic dust have radiative properties by which they can be detected. Cosmic dusts are classified as intergalactic dusts, interstellar dusts and planetary rings. A planetary ring is a ring of cosmic dust and other small particles orbiting around a planet in flat disc shape. All of the Jovian planets in our solar system have rings. But the most notable one is the Saturn's ring which is the brightest one. In March 2008 a report suggested that the Saturn's moon Rhea may have its own tenuous ring system. The ring swirling around Saturn consists of chunks of ice and dust. Most rings were thought to be unstable and to dissipate over course of tens or hundreds of millions of years but it now appears that Saturn's rings might be older than that. The dust particles in the ring collide with each other and are subjected to forces other than gravity of its own planet. Such collisions and extra forces tend to spread out the rings. Pluto is not known to have any ring system but some Astronomers believe that New Horizons probe might find a ring system when it visits in 2015.It is also predicted that Phobos, a moon of Mars will break up and form into a planetary ring

  2. Hall-effect arc protector

    DOEpatents

    Rankin, R.A.; Kotter, D.K.

    1997-05-13

    The Hall-Effect Arc Protector is used to protect sensitive electronics from high energy arcs. The apparatus detects arcs by monitoring an electrical conductor, of the instrument, for changes in the electromagnetic field surrounding the conductor which would be indicative of a possible arcing condition. When the magnitude of the monitored electromagnetic field exceeds a predetermined threshold, the potential for an instrument damaging are exists and the control system logic activates a high speed circuit breaker. The activation of the breaker shunts the energy imparted to the input signal through a dummy load to the ground. After the arc condition is terminated, the normal signal path is restored. 2 figs.

  3. Hall-effect arc protector

    DOEpatents

    Rankin, Richard A.; Kotter, Dale K.

    1997-01-01

    The Hall-Effect Arc Protector is used to protect sensitive electronics from high energy arcs. The apparatus detects arcs by monitoring an electrical conductor, of the instrument, for changes in the electromagnetic field surrounding the conductor which would be indicative of a possible arcing condition. When the magnitude of the monitored electromagnetic field exceeds a predetermined threshold, the potential for an instrument damaging are exists and the control system logic activates a high speed circuit breaker. The activation of the breaker shunts the energy imparted to the input signal through a dummy load to the ground. After the arc condition is terminated, the normal signal path is restored.

  4. Measure Guideline. High Efficiency Natural Gas Furnaces

    SciTech Connect

    Brand, L.; Rose, W.

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  5. Measure Guideline: High Efficiency Natural Gas Furnaces

    SciTech Connect

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  6. Segmented ceramic liner for induction furnaces

    DOEpatents

    Gorin, A.H.; Holcombe, C.E.

    1994-07-26

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace. 5 figs.

  7. Segmented ceramic liner for induction furnaces

    DOEpatents

    Gorin, Andrew H.; Holcombe, Cressie E.

    1994-01-01

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace.

  8. High temperature furnace modeling and performance verifications

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.

    1991-01-01

    A two dimensional conduction/radiation problem for an alumina crucible in a zirconia heater/muffle tube enclosing a liquid iron sample was solved numerically. Variations in the crucible wall thickness were numerically examined. The results showed that the temperature profiles within the liquid iron sample were significantly affected by the crucible wall thicknesses. New zirconia heating elements are under development that will permit continued experimental investigations of the zirconia furnace. These elements have been designed to work with the existing furnace and have been shown to have longer lifetimes than commercially available zirconia heating elements. The first element has been constructed and tested successfully.

  9. Interstellar Dust - A Review

    NASA Technical Reports Server (NTRS)

    Salama, Farid

    2012-01-01

    The study of the formation and the destruction processes of cosmic dust is essential to understand and to quantify the budget of extraterrestrial organic materials. Although dust with all its components plays an important role in the evolution of interstellar physics and chemistry and in the formation of organic materials, little is known on the formation and destruction processes of carbonaceous dust. Laboratory experiments that are performed under conditions that simulate interstellar and circumstellar environments to provide information on the nature, the size and the structure of interstellar dust particles, the growth and the destruction processes of interstellar dust and the resulting budget of extraterrestrial organic molecules. A review of the properties of dust and of the laboratory experiments that are conducted to study the formation processes of dust grains from molecular precursors will be given.

  10. Light Dust Devil Tracks

    NASA Technical Reports Server (NTRS)

    2004-01-01

    14 October 2004 Many Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) images exhibit wild patterns of dark streaks thought to have formed by the passage of many dust devils. The dust devils disrupt the dust coating the martian surface, leaving behind a streak. However, not all dust devils make streaks, and not all dust devil streaks are dark. Some are light---it simply depends upon which is darker, the substrate or the dust that the spinning vortex disrupts. The example of light-toned dust devil streaks shown here is located in southern Schiaparelli Basin near 5.3oS, 343.3oW. The image covers an area about 3 km (1.9 mi) across; sunlight illuminates the scene from the left/upper left.

  11. HOLLOW CARBON ARC DISCHARGE

    DOEpatents

    Luce, J.S.

    1960-10-11

    A device is described for producing an energetic, direct current, hollow, carbon-arc discharge in an evacuated container and within a strong magnetic field. Such discharges are particularly useful not only in dissociation and ionization of high energy molecular ion beams, but also in acting as a shield or barrier against the instreaming of lowenergy neutral particles into a plasma formed within the hollow discharge when it is used as a dissociating mechanism for forming the plasma. There is maintained a predetermined ratio of gas particles to carbon particles released from the arc electrodes during operation of the discharge. The carbon particles absorb some of the gas particles and are pumped along and by the discharge out of the device, with the result that smaller diffusion pumps are required than would otherwise be necessary to dispose of the excess gas.

  12. ARC and Melting Efficiency of Plasma ARC Welds

    NASA Technical Reports Server (NTRS)

    McClure, J. C.; Nunes, A. C.; Evans, D. M.

    1999-01-01

    A series of partial penetration Variable Polarity Plasma Arc welds were made at equal power but various combinations of current and voltage on 2219 Aluminum. Arc efficiency was measured calorimetrically and ranged between 48% and 66% for the conditions of the welds. Arc efficiency depends in different ways on voltage and current. The voltage effect dominates. Raising voltage while reducing current increases arc efficiency. Longer, higher voltage arcs are thought to transfer a greater portion of arc power to the workpiece through shield gas convection. Melting efficiency depends upon weld pool shape as well as arc efficiency. Increased current increases the melting efficiency as it increases the depth to width ratio of the weld pool. Increased plasma gas flow does the same thing. Higher currents are thought to raise arc pressure and depress liquid at the bottom of the weld pool. More arc power then transfers to the workpiece through increasing plasma gas convection. If the power is held constant, the reduced voltage lowers the arc efficiency, while the pool shape change increases the melting efficiency,

  13. 4. LOOKING SOUTHEAST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. LOOKING SOUTHEAST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND FLOOR OF CHARGING AISLE. VIEW OF 50 TON CAPACITY CHARGING BUCKET. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  14. 3. LOOKING WEST INSIDE ELECTRIC FURNACE BUILDING ON CHARGING FLOOR. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. LOOKING WEST INSIDE ELECTRIC FURNACE BUILDING ON CHARGING FLOOR. VIEW OF 7 1/2 TON CAPACITY ALLIANCE SIDE DOOR CHARGING MACHINE. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. 1. GENERAL EXTERIOR VIEW OF THE ELECTRIC FURNACE STEELMAKING PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL EXTERIOR VIEW OF THE ELECTRIC FURNACE STEELMAKING PLANT LOOKING NORTHEAST. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  16. 5. LOOKING SOUTHWEST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. LOOKING SOUTHWEST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND FLOOR OF POURING AISLE. VIEW OF THE NATION'S FIRST VACUUM DEGASSING UNIT (1956). - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. 12. SOUTHWEST VIEW OF BASIC OXYGEN FURNACE No. 2 ON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. SOUTHWEST VIEW OF BASIC OXYGEN FURNACE No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  18. 13. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  19. 15. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ON THE GROUND FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  20. 14. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 1 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  1. 33. BOILER HOUSE FURNACE AND BOILER Close view of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. BOILER HOUSE - FURNACE AND BOILER Close view of the Dorward Engineering Company furnace and boiler which provided steam to the cooking retorts in the adjacent room. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  2. INTERIOR VIEW OF BASEMENT UNDER FURNACE NO. 2 SHOWING STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BASEMENT UNDER FURNACE NO. 2 SHOWING STEEL AND REFRACTORY BRICK SUPPORT SYSTEM. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  3. 4. CLOSEUP VIEW INTO A REHEATING FURNACE IN THE No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. CLOSE-UP VIEW INTO A REHEATING FURNACE IN THE No. 2 FORGE SHOP. THE FURNACE IS MISSING ITS REFRACTORY BRICK LINING. - U.S. Steel Homestead Works, Press Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  4. ROMPS critical design review. Volume 3: Furnace module design documentation

    NASA Technical Reports Server (NTRS)

    Dobbs, M. E.

    1992-01-01

    As part of the furnace module design documentation, the furnace module Easylab programs definitions and command variables are described. Also included are Easylab commands flow charts and fault conditions.

  5. 42. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; operator takes temperature of iron in trough during pout. Looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  6. 22. DETAIL OBLIQUE VIEW NORTHWEST OF FURNACE 2, SHOWING GENERAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. DETAIL OBLIQUE VIEW NORTHWEST OF FURNACE 2, SHOWING GENERAL CONSTRUCTION. CONCRETE PAD AT LEFT IS SITE OF FORMER FURNACE USED TO HEAT URANIUM BILLETS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  7. 20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME BOXES FOR COUNTERWEIGHTS, AND FURNACE HEATING PIPES AT RIGHT. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  8. GENERAL VIEW OF TURBOBLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW OF TURBO-BLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND HOT BLAST STOVES (RIGHT). - Republic Iron & Steel Company, Youngstown Works, Haselton Blast Furnaces, West of Center Street Viaduct, along Mahoning River, Youngstown, Mahoning County, OH

  9. 6. Photocopy of a drawing of the lead blast furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. Photocopy of a drawing of the lead blast furnace from J.L. Bray, The Principles of Metallurgy, Ginn & Co. New York, 1929. - International Smelting & Refining Company, Tooele Smelter, Blast Furnace Building, State Route 178, Tooele, Tooele County, UT

  10. 52. Winch located at base of No. 1 Furnace for ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    52. Winch located at base of No. 1 Furnace for pulling ladle cars from furnace to pig machine. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  11. Miniaturized King furnace permits absorption spectroscopy of small samples

    NASA Technical Reports Server (NTRS)

    Ercoli, B.; Tompkins, F. S.

    1968-01-01

    Miniature King-type furnace, consisting of an inductively heated, small diameter tantalum tube supported in a radiation shield eliminates the disadvantages of the conventional furnace in obtaining absorption spectra of metal vapors.

  12. 36. REDUCTION PLANT CLOSE VIEW OF FURNACE AND BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. REDUCTION PLANT - CLOSE VIEW OF FURNACE AND BOILER Reduction Plant furnace and boiler used to provide heat for drying the fish and fish offal, in their conversion to meal. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  13. TECHNOLOGY EVALUATION REPORT: RETECH'S PLASMA CENTRIFUGAL FURNACE - VOLUME I

    EPA Science Inventory

    A demonstration of the Retech, Inc. Plasma Centrifugal Furnace (PCF) was conducted under the Superfund Innovative Technology Evaluation (SITE) Program at the Department of Energy's (DOE's) Component Development and Integration Facility in Butte, Montana. The furnace uses heat gen...

  14. INTERIOR VIEW LOOKING NORTHEAST, SHOWING FURNACE NO. 1 (ca. 1910. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING NORTHEAST, SHOWING FURNACE NO. 1 (ca. 1910. Nameplate reads: "Heroult Electric Furnace, Capacity 6 tons, Built by American Bridge Company, Pencoyd, PA, No. 33") - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  15. Arc jet diagnostics tests

    NASA Technical Reports Server (NTRS)

    Willey, Ronald J.

    1989-01-01

    Two objectives were addressed during a 10 week 1988 NASA/ASEE summer faculty fellowship at the Johnson Space Center Atmospheric Reentry Materials Structures Evaluation Facility (ARMSEF). These objectives were the evaluation of mass spectrometry for the measurement of atomic and molecular species in an arc jet environment, and the determination of atomic recombination coefficients for reaction cured glass (RCG) coated high temperature surface insulation (HRSI) materials subjected to simulated reentry conditions. Evaluation of mass spectrometry for the measurement of atomic and molecular species provided some of the first measurements of point compositions in arc jet tunnel environments. A major objective of this project centered around the sampling residence time. A three staged vacuum sampling system pulled the molecules and atoms from the arc jet to a quadrupole ionization mass spectrometer in 400 milliseconds. Conditions investigated included a composition survey across the nozzle exit at 3 cm z-distance from the nozzle exit for 3 different currents. Also, a point composition survey was taken around a shock created by the presence of a blunt body.

  16. Haul road dust control

    SciTech Connect

    Reed, W.R.; Organiscak, J.A.

    2007-10-15

    A field study was conducted to measure dust from haul trucks at a limestone quarry and a coal preparation plant waste hauling operation. The study found that primarily wind, distance and road treatment conditions notably affected the dust concentrations at locations next to, 50 ft from, and 100 ft away from the unpaved haulage road. Airborne dust measured along the unpaved haul road showed that high concentrations of fugitive dust can be generated with these concentrations rapidly decreasing to nearly background levels within 100 ft of the road. Instantaneous respirable dust measurements illustrated that the trucks generate a real-time dust cloud that has a peak concentration with a time-related decay rate as the dust moves past the sampling locations. The respirable dust concentrations and peak levels were notably diminished as the dust cloud was transported, diluted, and diffused by the wind over the 100 ft distance from the road. Individual truck concentrations and peak levels measured next to the dry road surface test section were quite variable and dependent on wind conditions, particularly wind direction, with respect to reaching the sampling location. The vast majority of the fugitive airborne dust generated from unpaved and untreated haulage roads was non-respirable. 6 figs.

  17. Refractory residues, condensates and chondrules from solar furnace experiments

    NASA Technical Reports Server (NTRS)

    King, E. A.

    1982-01-01

    Vertical access solar furnace experiments have produced refractory residues, condensates and chondrules that are similar to components of chondritic meteorites. In particular, Ca-Al-rich refractory residues similar in chemistry to inclusions in carbonaceous chondrites have been produced by partial evaporation of basaltic bulk rock samples. Fe-Mg-Si-rich condensates with distinctive microbotryoidal morphology have been collected from the same sample runs. Particle coatings and aggregates with virtually identical microbotryoidal morphology and major element chemistry have been identified in both the Allende and Murchison meteorites. Spattered drops from melt beads undergoing heating and partial evaporation resemble some meteoritic chondrules in their mineralogies, textures, grain size, and sorting. The spatter mechanism is highly efficient in the production of chondrules. If any of the refractory inclusions in chondrites are, in fact, partial evaporation residues, many meteoritic fluid drop chondrules must have been formed by this process. The hot central portion of the solar nebula, acting on a cloud of dust and gas, is the probable source of heat required to produce the fractionated chemistry and physical state of many of the components of chondritic meteorites.

  18. A Solar Furnace for Your School

    ERIC Educational Resources Information Center

    Meyer, Edwin C.

    1978-01-01

    Industrial arts students at Litchfield (Minnesota) High School designed and built a solar furnace for research and experimentation and to help heat the industrial arts department. A teacher describes the construction process and materials and the temperature record keeping by the physics classes. Student and community interest has been high. (MF)

  19. Method of controlling a reclamation furnace

    SciTech Connect

    Mainord, K. R.

    1985-12-10

    This invention relates to an improved method of controlling temperatures within a cleaning or reclamation furnace which is normally used to reclaim metal parts contaminated with combustible materials by pyrolyzing the combustible materials. A reclamation furnace usually includes a primary heat-input burner employed to heat the contaminated parts in the primary heating chamber, an afterburner chamber contained within the heating chamber having a secondary burner to burn volatile gases which are given off by the combustible materials as the parts are heated, and two separately-controlled automatic valve and spray nozzle assemblies connected to the primary heating chamber. Each nozzle assembly is connected to a pressurized water source to deliver a water-spray injection into the heating chamber. First and second temperature sensors are located in the discharge stack leading from the afterburner chamber and in the furnace heating chamber respectively to actuate either one or both of the separately-controlled automatic valve and spray nozzle assemblies responsive to the temperature of the burned stack gases and the furnace interior temperature.

  20. APPLICATION ANALYSIS REPORT: RETECH PLASMA CENTRIFUGAL FURNACE

    EPA Science Inventory

    This document is an evaluation of the performance of the Retech, Inc. Plasma Centrifugal Furnace (PCF) and its applicability as a treatment for soils contaminated with organic and/or inorganic compounds. Both the technical and economic aspectsof the technology were examined. A...

  1. Production and blast-furnace smelting of boron-alloyed iron-ore pellets

    SciTech Connect

    A.A. Akberdin; A.S. Kim

    2008-08-15

    Industrial test data are presented regarding the production (at Sokolovsk-Sarbaisk mining and enrichment enterprise) and blast-furnace smelting (at Magnitogorsk metallurgical works) of boron-alloyed iron-ore pellets (500000 t). It is shown that, thanks to the presence of boron, the compressive strength of the roasted pellets is increased by 18.5%, while the strength in reduction is doubled; the limestone consumption is reduced by 11%, the bentonite consumption is halved, and the dust content of the gases in the last section of the roasting machines is reduced by 20%. In blast-furnace smelting, the yield of low-sulfur (<0.02%) hot metal is increased from 65-70 to 85.1% and the furnace productivity from 2.17-2.20 to 2.27 t/(m{sup 3} day); coke consumption is reduced by 3-8 kg/t of hot metal. The plasticity and stamping properties of 08IO auto-industry steel are improved by microadditions of boron.

  2. Water-cooled furnace heads for use with standard muffle tube furnaces

    NASA Technical Reports Server (NTRS)

    Williams, R. J.; Mullins, O.

    1975-01-01

    The design of water-cooled furnace seals for use in high-temperature controlled-atmosphere gas and vacuum studies is presented in detailed engineering drawings. Limiting design factors and advantages are discussed.

  3. 46 CFR 59.15-1 - Furnace repairs.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Furnace repairs. 59.15-1 Section 59.15-1 Shipping COAST... VESSELS AND APPURTENANCES Miscellaneous Boiler Repairs § 59.15-1 Furnace repairs. (a) Where corrugated or plain furnaces or flues are distorted by 11/2 inches or more, they shall be repaired by either of...

  4. Interior of shop, showing the reheat furnaces; the vehicle in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior of shop, showing the reheat furnaces; the vehicle in the center is a charging machine the operator of which manipulates steel ingots in the furnace, as well as in the adjacent forging hammers - Bethlehem Steel Corporation, South Bethlehem Works, Tool Steel-Electric Furnace Shop, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  5. 46 CFR 59.15-1 - Furnace repairs.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Furnace repairs. 59.15-1 Section 59.15-1 Shipping COAST... VESSELS AND APPURTENANCES Miscellaneous Boiler Repairs § 59.15-1 Furnace repairs. (a) Where corrugated or plain furnaces or flues are distorted by 11/2 inches or more, they shall be repaired by either of...

  6. VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) SHARING THE SAME CAST HOUSE WITH BLAST FURNACE NO. 1. ORE BRIDGE & BLOWER HOUSE TO RIGHT, HULETT CAR DUMPER IS IN LEFT FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  7. 46 CFR 59.15-1 - Furnace repairs.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Furnace repairs. 59.15-1 Section 59.15-1 Shipping COAST... VESSELS AND APPURTENANCES Miscellaneous Boiler Repairs § 59.15-1 Furnace repairs. (a) Where corrugated or plain furnaces or flues are distorted by 11/2 inches or more, they shall be repaired by either of...

  8. EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE NO. 3 (JANE FURNACE)/ORE BRIDGE TO THE RIGHT, WITH SINTERING PLANT CONVEYORS & TRANSFER HOUSE IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  9. 8. Copy of a photograph taken c. 1912 of Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. Copy of a photograph taken c. 1912 of Furnace 'D' blown-in 17 July 1911, the fourth experimental 'thin-lined furnace' to be built in the United States. Photo courtesy Ralph A. Dise, Cleveland Heights, Ohio. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  10. 6. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' PLATE MILL. FURNACE SHOWING DURING DEMOLITION. C HOOK USED TO CHANGE ROLLS IS VISIBLE IN FRONT OF FURNACE. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  11. 46 CFR 59.15-1 - Furnace repairs.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Furnace repairs. 59.15-1 Section 59.15-1 Shipping COAST... VESSELS AND APPURTENANCES Miscellaneous Boiler Repairs § 59.15-1 Furnace repairs. (a) Where corrugated or plain furnaces or flues are distorted by 11/2 inches or more, they shall be repaired by either of...

  12. 57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  13. 29. Blast furnace plant, looking southeast. The Machine Shop and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. Blast furnace plant, looking southeast. The Machine Shop and Turbo Blower Building are at left, the pig-casting machine and Furnace A at center right. In foregound are the 50-ton ladle cars used to transport hot metal to Valley Mould & Iron Co. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  14. 56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  15. 46 CFR 59.15-1 - Furnace repairs.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Furnace repairs. 59.15-1 Section 59.15-1 Shipping COAST... VESSELS AND APPURTENANCES Miscellaneous Boiler Repairs § 59.15-1 Furnace repairs. (a) Where corrugated or plain furnaces or flues are distorted by 11/2 inches or more, they shall be repaired by either of...

  16. 6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES ARE THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  17. 18. Furnace D, looking north. At far left is the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. Furnace D, looking north. At far left is the 'tripper' car, which distributed ore and limestone into trestle bins below. The 'larryman' then weighed and discharged these materials into skip cars, which carried them to the top of the furnace. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  18. ANALYSIS OF EMISSIONS FROM RESIDENTIAL NATURAL GAS FURNACES

    EPA Science Inventory

    The paper gives emissions data from residential natural-gas furnaces and compares selected data to emissions data from residential oil furnaces and woodstoves. atural-gas furnace emissions data are given for carbon monoxide (CO), unburned hydrocarbons, aldehydes, volatile and sem...

  19. Temperature profiles in high gradient furnaces

    NASA Technical Reports Server (NTRS)

    Fripp, A. L.; Debnam, W. J.; Woodell, G. A.; Berry, R.; Crouch, R. K.; Sorokach, S. K.

    1989-01-01

    Accurate temperature measurement of the furnace environment is very important in both the science and technology of crystal growth as well as many other materials processing operations. A high degree of both accuracy and precision is acutely needed in the directional solidification of compound semiconductors in which the temperature profiles control the freezing isotherm which, in turn, affects the composition of the growth with a concomitant feedback perturbation on the temperature profile. Directional solidification requires a furnace configuration that will transport heat through the sample being grown. A common growth procedure is the Bridgman Stockbarger technique which basically consists of a hot zone and a cold zone separated by an insulator. In a normal growth procedure the material, contained in an ampoule, is melted in the hot zone and is then moved relative to the furnace toward the cold zone and solidification occurs in the insulated region. Since the primary path of heat between the hot and cold zones is through the sample, both axial and radial temperature gradients exist in the region of the growth interface. There is a need to know the temperature profile of the growth furnace with the crystal that is to be grown as the thermal load. However it is usually not feasible to insert thermocouples inside an ampoule and thermocouples attached to the outside wall of the ampoule have both a thermal and a mechanical contact problem as well as a view angle problem. The objective is to present a technique of calibrating a furnace with a thermal load that closely matches the sample to be grown and to describe procedures that circumvent both the thermal and mechanical contact problems.

  20. Controlling Arc Length in Plasma Welding

    NASA Technical Reports Server (NTRS)

    Iceland, W. F.

    1986-01-01

    Circuit maintains arc length on irregularly shaped workpieces. Length of plasma arc continuously adjusted by control circuit to maintain commanded value. After pilot arc is established, contactor closed and transfers arc to workpiece. Control circuit then half-wave rectifies ac arc voltage to produce dc control signal proportional to arc length. Circuit added to plasma arc welding machines with few wiring changes. Welds made with circuit cleaner and require less rework than welds made without it. Beads smooth and free of inclusions.