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Sample records for ash belite cement

  1. Mechanical properties, pore size distribution, and pore solution of fly ash-belite cement mortars

    SciTech Connect

    Guerrero, A.; Goni, S.; Macias, A.; Luxan, M.P.

    1999-11-01

    The mechanical properties, pore size distribution, and extracted pore solution of fly ash-belite cement (FABC) mortars were studied for a period of 200 days. The influence of the calcination temperature, which ranged from 700 to 900 C, of the fly ash-belite cement was discussed. The evolution with hydration time of the pore size distribution was followed by mercury intrusion porosimetry, and the results correlated with those of flexural and compressive strength. The pore solution was expressed and analyzed at different times of hydration.

  2. Efficiency of fly ash belite cement and zeolite matrices for immobilizing cesium.

    PubMed

    Goñi, S; Guerrero, A; Lorenzo, M P

    2006-10-11

    The efficiency of innovative matrices for immobilizing cesium is presented in this work. The matrix formulation included the use of fly ash belite cement (FABC-2-W) and gismondine-type Na-P1 zeolite, both of which are synthesized from fly ash of coal combustion. The efficiency for immobilizing cesium is evaluated from the leaching test ANSI/ANS 16.1-1986 at the temperature of 40 degrees C, from which the apparent diffusion coefficient of cesium is obtained. Matrices with 100% of FABC-2-W are used as a reference. The integrity of matrices is evaluated by porosity and pore-size distribution from mercury intrusion porosimetry, X-ray diffraction and nitrogen adsorption analyses. Both matrices can be classified as good solidify systems for cesium, specially the FABC-2-W/zeolite matrix in which the replacement of 50% of belite cement by the gismondine-type Na-P1 zeolite caused a decrease of two orders of magnitude of cesium mean Effective Diffusion Coefficient (D(e)) (2.8e-09 cm(2)/s versus 2.2e-07 cm(2)/s, for FABC-2-W/zeolite and FABC-2-W matrices, respectively). PMID:16759800

  3. Resistance of class C fly ash belite cement to simulated sodium sulphate radioactive liquid waste attack.

    PubMed

    Guerrero, A; Goñi, S; Allegro, V R

    2009-01-30

    The resistance of class C fly ash belite cement (FABC-2-W) to concentrated sodium sulphate salts associated with low level wastes (LLW) and medium level wastes (MLW) is discussed. This study was carried out according to the Koch and Steinegger methodology by testing the flexural strength of mortars immersed in simulated radioactive liquid waste rich in sulphate (48,000 ppm) and demineralised water (used as a reference), at 20 degrees C and 40 degrees C over a period of 180 days. The reaction mechanisms of sulphate ion with the mortar was carried out through a microstructure study, which included the use of Scanning electron microscopy (SEM), porosity and pore-size distribution and X-ray diffraction (XRD). The results showed that the FABC mortar was stable against simulated sulphate radioactive liquid waste (SSRLW) attack at the two chosen temperatures. The enhancement of mechanical properties was a result of the formation of non-expansive ettringite inside the pores and an alkaline activation of the hydraulic activity of cement promoted by the ingress of sulphate. Accordingly, the microstructure was strongly refined. PMID:18524482

  4. SEM/EDX characterization of the hydration products of belite cements from class C coal fly ash

    SciTech Connect

    Goni, S.; Guerrero, A.

    2007-12-15

    This paper presents the microscopic characterization of two types of fly ash belite cements and their hydration products by means of scanning electron microscopy, energy-dispersive X-ray microanalysis, and X-ray diffraction analysis. The cements were obtained from ASTM class C coal fly ash by the hydrothermal-calcination route in water (FABC-2-W) and NaOH 1M solution (FABC-2-N). The hydration was studied during a period of 180 days at 21{sup o}C and >95% RH. The results showed significant incorporation of aluminum (Al) into the C-S-H gel and other minor elements, with a presumable composition close to that of aluminum-tobermorite. The C-S-H composition of the FABC-2-W is more stable over the hydration time than that of the FABC-2-N cement. Portlandite is scarcely formed during hydration.

  5. Modifications of the C-S-H gel by hydration at 40{sup o}C of belite cements from coal fly ash class C

    SciTech Connect

    Goni, S.; Guerrero, A.

    2008-01-15

    Abstract: The influence of the temperature on two types of hydrated fly ash belite cement (FABC) pastes were investigated at a nanoscale (1-100 nm) by measuring the specific surface area and pore-size distribution by the sorption isotherms of nitrogen gas and the BET method, and at a microscale from the pore-size distribution measured by mercury intrusion porosimetry. The two belite cements were fabricated by the hydrothermal-calcination route of fly ash class C in NaOH 1M solution (FABC-2-N) and demineralized water (FABC-2-W). In the case of FABC-2-W, a densification of the C-S-H gel was produced at the temperature of 40{sup o}C, which favored the formation of pores about 3 nm in diameter leading to higher surface area values, compared with the C-S-H gel formed at 20{sup o}C. At a microscale, the temperature led to an increase of capillary porosity (>0.05 {mu} m) at a later age of hydration and, consequently, a decrease of compressive mechanical strength. In the case of FABC-2-N, the densification of the gel was less evident, but the increase of capillary porosity (pores of diameter >0.05 {mu} m) was higher. Significant direct linear quantitative correlations were found among these nanostructure characteristics of the C-S-H gel and macrostructural engineering property such as the compressive mechanical strength, for the two FABC-2-W and FABC-2-N cements under normal conditions. At 40{sup o}C, the correlations were not so clear probably due to another microstructural factor such as the increase of the larger capillary porosity (>0.05 {mu} m).

  6. Effect of temperature on the durability of class C fly ash belite cement in simulated radioactive liquid waste: synergy of chloride and sulphate ions.

    PubMed

    Guerrero, A; Goñi, S; Allegro, V R

    2009-06-15

    The durability of class C fly ash belite cement (FABC-2-W) in simulated radioactive liquid waste (SRLW) rich in a mixed sodium chloride and sulphate solution is presented here. The effect of the temperature and potential synergic effect of chloride and sulfate ions are discussed. This study has been carried out according to the Koch-Steinegger test, at the temperature of 20 degrees C and 40 degrees C during a period of 180 days. The durability has been evaluated by the changes of the flexural strength of mortar, fabricated with this cement, immersed in a simulated radioactive liquid waste rich in sulfate (0.5M), chloride (0.5M) and sodium (1.5M) ions--catalogued like severely aggressive for the traditional Portland cement--and demineralised water, which was used as reference. The reaction mechanism of sulphate, chloride and sodium ions with the mortar was evaluated by scanning electron microscopy (SEM), porosity and pore-size distribution, and X-ray diffraction (XRD). The results showed that the chloride binding and formation of Friedel's salt was inhibited by the presence of sulphate. Sulphate ion reacts preferentially with the calcium aluminate hydrates forming non-expansive ettringite which precipitated inside the pores; the microstructure was refined and the mechanical properties enhanced. This process was faster and more marked at 40 degrees C. PMID:19056176

  7. Active iron-rich belite sulfoaluminate cements: clinkering and hydration.

    PubMed

    Cuberos, Antonio J M; De la Torre, Angeles G; Alvarez-Pinazo, G; Martín-Sedeño, M Carmen; Schollbach, Katrin; Pöllmann, Herbert; Aranda, Miguel A G

    2010-09-01

    Ordinary Portland cement (OPC) is an environmentally contentious material, as for every ton of OPC produced, on average, 0.97 tons of CO2 are released. Conversely, belite sulfoaluminate (BSA) cements are promising eco-friendly building materials, as their production may deplete CO2 emissions up to 35% (compared to OPC). However, the hydration rate of belite is slow. Here, we report the clinkering of iron-rich BSA materials, their activation with B2O3, and establishing a methodology to measure their improved reactivities. Nonactivated BSA clinker contained only beta belite phase, 52 wt %. Meanwhile, BSA clinkers activated with 1 and 2 wt % of B2O3 contained 28 wt % of beta and 25 wt % of alpha'H; and 54 wt % of alpha'H phase, respectively. Therefore, activation of BSA has been proved as alpha'H-belite is stabilized. The hydration of the cements has been studied by laboratory and synchrotron X-ray powder diffraction (using Rietveld method and chemical constraints), calorimetry, and environmental scanning electron microscopy. Cement pastes have different hydration rates. For nonactivated BSA cement, 20 and 48% of the belite reacted after one and three months, respectively. Conversely, 37-49% after one month and 52-62% after three months of overall belite reactivities have been measured for BSA cements activated with B2O3. PMID:20701316

  8. Phase development in conventional and active belite cement pastes by Rietveld analysis and chemical constraints

    SciTech Connect

    Cuberos, Antonio J.M.; De la Torre, Angeles G.; Martin-Sedeno, M. Carmen; Moreno-Real, Laureano; Merlini, Marco; Ordonez, Luis M.; Aranda, Miguel A.G.

    2009-10-15

    High belite cements may be an alternative to reduce CO{sub 2} emissions. Although CO{sub 2} emissions may be depleted up to 10%, unfortunately, the hydration reactivity of belite phases is slow which leads to low mechanical strengths at early ages. In order to enhance their hydraulic reactivity, the activation of these cements by doping with alkaline oxides has been proposed. Here, we have synthesised a laboratory belite clinker without activation (47 wt.% of {beta}-C{sub 2}S and 19 wt.% of {alpha}{sub H}'-C{sub 2}S) and two alkaline oxide activated clinkers (one with 13 wt.% of {beta}-C{sub 2}S, 24 wt.% of {alpha}{sub H}'-C{sub 2}S and 19 wt.% of {alpha}-C{sub 2}S; and the second with 12 wt.% of {beta}-C{sub 2}S, 42 wt.% of {alpha}{sub H}'-C{sub 2}S and 5 wt.% of {alpha}-C{sub 2}S). We have also developed a methodology to analyse quantitatively the phase evolution of cement pastes and we have applied it to these high belite cements. Rietveld quantitative phase analysis of synchrotron X-ray powder diffraction data, together with chemical constraints, is used to determine the phase development up to 1 year of hydration in the belite cement pastes. {beta}-C{sub 2}S almost does not react during the first 3 months, meanwhile {alpha}{sub H}'-C{sub 2}S reacts on average more than 50% in the same period. Moreover, the degree of reaction of {alpha}-C{sub 2}S is slightly larger (on average about 70% after three months) than that of {alpha}{sub H}'-C{sub 2}S. Full phase analyses are reported and discussed including the time evolution of amorphous phases and free water.

  9. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    PubMed

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm. PMID:21944704

  10. Aluminum-rich belite sulfoaluminate cements: Clinkering and early age hydration

    SciTech Connect

    Martin-Sedeno, M. Carmen; Cuberos, Antonio J.M.; De la Torre, Angeles G.; Alvarez-Pinazo, Gema; Ordonez, Luis M.; Gateshki, Milen; Aranda, Miguel A.G.

    2010-03-15

    Belite sulfoaluminate (BSA) cements have been proposed as environmentally friendly building materials, as their production may release up to 35% less CO{sub 2} into the atmosphere when compared to ordinary Portland cements. Here, we discuss the laboratory production of three aluminum-rich BSA clinkers with nominal mineralogical compositions in the range C{sub 2}S (50-60%), C{sub 4}A{sub 3}$ (20-30%), CA (10%) and C{sub 12}A{sub 7} (10%). Using thermogravimetry, differential thermal analysis, high temperature microscopy, and X-ray powder diffraction with Rietveld quantitative phase analysis, we found that burning for 15 min at 1350 deg. C was the optimal procedure, in these experimental conditions, for obtaining the highest amount of C{sub 4}A{sub 3}$, i.e. a value as close as possible to the nominal composition. Under these experimental conditions, three different BSA clinkers, nominally with 20, 30 and 30 wt.% of C{sub 4}A{sub 3}$, had 19.6, 27.1 and 27.7 wt.%, C{sub 4}A{sub 3}$ respectively, as determined by Rietveld analysis. We also studied the complex hydration process of BSA cements prepared by mixing BSA clinkers and gypsum. We present a methodology to establish the phase assemblage evolution of BSA cement pastes with time, including amorphous phases and free water. The methodology is based on Rietveld quantitative phase analysis of synchrotron and laboratory X-ray powder diffraction data coupled with chemical constraints. A parallel calorimetric study is also reported. It is shown that the beta-C{sub 2}S phase is more reactive in aluminum-rich BSA cements than in standard belite cements. On the other hand, C{sub 4}A{sub 3}$ reacts faster than the belite phases. The gypsum ratio in the cement is also shown to be an important factor in the phase evolution.

  11. Microstructure of amorphous aluminum hydroxide in belite-calcium sulfoaluminate cement

    SciTech Connect

    Song, Fei; Yu, Zhenglei; Yang, Fengling; Lu, Yinong Liu, Yunfei

    2015-05-15

    Belite-calcium sulfoaluminate (BCSA) cement is a promising low-CO{sub 2} alternative to ordinary Portland cement. Herein, aluminum hydroxide (AH{sub 3}), the main amorphous hydration product of BCSA cement, was investigated in detail. The microstructure of AH{sub 3} with various quantities of gypsum was investigated via scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The AH{sub 3} with various morphologies were observed and confirmed in the resulting pastes. Particular attention was paid to the fact that AH{sub 3} always contained a small amount of Ca according to the results of EDS analysis. The AH{sub 3} was then characterized via high resolution transmission electron microscopy (HRTEM). The results of HRTEM indicated that Ca arose from nanosized tricalcium aluminate hexahydrate which existed in the AH{sub 3}.

  12. Low Temperature Synthesis of Belite Cement Based on Silica Fume and Lime

    PubMed Central

    Tantawy, M. A.; Shatat, M. R.; El-Roudi, A. M.; Taher, M. A.; Abd-El-Hamed, M.

    2014-01-01

    This paper describes the low temperature synthesis of belite (β-C2S) from silica fume. Mixtures of lime, BaCl2, and silica fume with the ratio of (Ca + Ba)/Si = 2 were hydrothermally treated in stainless steel capsule at 110–150°C for 2–5 hours, calcined at 600–700°C for 3 hours, and analyzed by FTIR, XRD, TGA/DTA, and SEM techniques. Dicalcium silicate hydrate (hillebrandite) was prepared by hydrothermal treatment of lime/silica fume mixtures with (Ca + Ba)/Si = 2 at 110°C for 5 hours. Hillebrandite partially dehydrates in two steps at 422 and 508°C and transforms to γ-C2S at 734°C which in turn transforms to α′-C2S at 955°C which in turn transforms to β-C2S when cooled. In presence of Ba2+ ions, β-C2S could be stabilized with minor transformation to γ-C2S. Mixture of silica fume, lime, and BaCl2 with the ratio of (Ca + Ba)/Si = 2 was successfully utilized for synthesis of β-C2S by hydrothermal treatment at 110°C for 5 hours followed by calcination of the product at 700°C for 3 hours. PMID:27437495

  13. Alkali ash material: a novel fly ash-based cement.

    PubMed

    Rostami, Hossein; Brendley, William

    2003-08-01

    The United States generates 110 million t of coal ash annually. Approximately 70 million t of this coal ash is fly ash, of which 27% is recycled and the remaining 73% is landfilled. Disposal of such a huge quantity of ash poses a significant environmental problem. A new cementitious material has been developed, called alkali ash material (AAM), which is used to produce concrete for construction. AAM can be used to create a variety of concrete strengths and could revolutionize the concrete product manufacturing industry due to its economic advantage. AAM contains 40-95% Class F fly ash and is used as cement to bind sand, stone, and fibers creating concrete. AAM concrete has been tested for strength, durability, mechanical properties, and, most importantly, economic viability. AAM concrete is economically and technically viable for many construction applications. Some properties include rapid strength gain (90% of ultimate in 1 d), high ultimate strengths (110 MPa or 16,000 psi in 1 d), excellent acid resistance, and freeze-thaw durability. AAM's resistance to chemical attack, such as sulfuric (H2SO4), nitric (HNO3), hydrochloric (HCl), and organic acids, is far better than portland cement concrete. AAM is resistant to freeze-thaw attack based on ASTM C-666 specifications. Potential immediate applications of AAM are blocks, pipe, median barriers, sound barriers, and overlaying materials. Eventual markets are high strength construction products, bridge beams, prestressed members, concrete tanks, highway appurtenances, and other concrete products. PMID:12966995

  14. Radioactive wastes dispersed in stabilized ash cements

    SciTech Connect

    Rubin, J.B.; Taylor, C.M.V.; Sivils, L.D.; Carey, J.W.

    1997-12-31

    One of the most widely-used methods for the solidification/stabilization of low-level radwaste is by incorporation into Type-I/II ordinary portland cement (OPC). Treating of OPC with supercritical fluid carbon dioxide (SCCO{sub 2}) has been shown to significantly increase the density, while simultaneously decreasing porosity. In addition, the process significantly reduces the hydrogenous content, reducing the likelihood of radiolytic decomposition reactions. This, in turn, permits increased actinide loadings with a concomitant reduction in disposable waste volume. In this article, the authors discuss the combined use of fly-ash-modified OPC and its treatment with SCCO{sub 2} to further enhance immobilization properties. They begin with a brief summary of current cement immobilization technology in order to delineate the areas of concern. Next, supercritical fluids are described, as they relate to these areas of concern. In the subsequent section, they present an outline of results on the application of SCCO{sub 2} to OPC, and its effectiveness in addressing these problem areas. Lastly, in the final section, they proffer their thoughts on why they believe, based on the OPC results, that the incorporation of fly ash into OPC, followed by supercritical fluid treatment, can produce highly efficient wasteforms.

  15. Cementation and solidification of Rocky Flats Plant incinerator ash

    SciTech Connect

    Phillips, J.A.; Semones, G.B.

    1994-04-01

    Cementation studies on various aqueous waste streams at Rocky Flats have shown this technology to be effective for immobilizing the RCRA constituents in the waste. Cementation is also being evaluated for encapsulation of incinerator ash. Experiments will initially evaluate a surrogate ash waste using a Taguchi experimental design to optimize the cement formulation and waste loading levels for this application. Variables of waste loading, fly ash additions, water/cement ratio, and cement type will be tested at three levels each during the course of this work. Tests will finally be conducted on actual waste using the optimized cement formulation developed from this testing. This progression of tests will evaluate the effectiveness of cement encapsulation for this waste stream without generating any additional wastes.

  16. Effects of fly ash particle size on strength of Portland cement fly ash mortars

    SciTech Connect

    Erdogdu, K.; Tuerker, P.

    1998-09-01

    Fly ashes do not have the same properties for different size fractions. It can be accepted that the effect of a fly ash on mortar strength is a combined effect of its size fractions. Therefore, it was concluded that by separating the size fractions and replacing cement with them, the combined bulk effect of a fly ash on strength can be better analyzed. In this study, different size fractions of fly ash were used to replace cement partially in standard compressive strength mortars. The authors attempted to interpret the strength of Portland cement-fly ash mortars in terms of the chemical, mineralogical, morphological, and physical properties of different fly ash size fractions used. Strengths of the mortars were compared at 2, 7, 28, and 90 days. Also strength of mortars with all-in ash (original ash containing all the fractions) were estimated by using strength of mortars with size fractions and the suitability of this estimation was discussed.

  17. The effect of fly ash and coconut fibre ash as cement replacement materials on cement paste strength

    NASA Astrophysics Data System (ADS)

    Bayuaji, R.; Kurniawan, R. W.; Yasin, A. K.; Fatoni, H. AT; Lutfi, F. M. A.

    2016-04-01

    Concrete is the backbone material in the construction field. The main concept of the concrete material is composed of a binder and filler. Cement, concrete main binder highlighted by environmentalists as one of the industry are not environmentally friendly because of the burning of cement raw materials in the kiln requires energy up to a temperature of 1450° C and the output air waste CO2. On the other hand, the compound content of cement that can be utilized in innovation is Calcium Hydroxide (CaOH), this compound will react with pozzolan material and produces additional strength and durability of concrete, Calcium Silicate Hydrates (CSH). The objective of this research is to explore coconut fibers ash and fly ash. This material was used as cement replacement materials on cement paste. Experimental method was used in this study. SNI-03-1974-1990 is standard used to clarify the compressive strength of cement paste at the age of 7 days. The result of this study that the optimum composition of coconut fiber ash and fly ash to substitute 30% of cement with 25% and 5% for coconut fibers ash and fly ash with similar strength if to be compared normal cement paste.

  18. Reactive belite stabilization mechanisms by boron-bearing dopants

    SciTech Connect

    Cuesta, Ana; Losilla, Enrique R.; Aranda, Miguel A.G.; Sanz, Jesus; De la Torre, Angeles G.

    2012-04-15

    Belite-rich cements hold promise for reduced energy consumption and CO{sub 2} emissions, but their use is hindered by the slow hydration rates of ordinary belites. This drawback may be overcome by activation of belite by doping. Here, the doping mechanism of B and Na/B in belites is reported. For B-doping, three solid solutions have been tested: Ca{sub 2-x/2{open_square}x/2}(SiO{sub 4}){sub 1-x}(BO{sub 3}){sub x}, Ca{sub 2}(SiO{sub 4}){sub 1-x}(BO{sub 3}){sub x}O{sub x/2} and Ca{sub 2-x}B{sub x}(SiO{sub 4}){sub 1-x}(BO{sub 4}){sub x}. The experimental results support the substitution of silicate groups by tetrahedral borate groups with the concomitant substitution of calcium by boron for charge compensation, Ca{sub 2-x}B{sub x}(SiO{sub 4}){sub 1-x}(BO{sub 4}){sub x}. Otherwise, the coupled Na/B-doping of belite has also been investigated and Ca{sub 2-x}Na{sub x}(SiO{sub 4}){sub 1-x}(BO{sub 3}){sub x} series is confirmed to exist for a large range of x values. Along this series, {alpha}'{sub H}-C{sub 2}S is the main phase (for x {>=} 0.10) and is single phase for x = 0.25. Finally, a new structural description for borax doping in belite has been developed for {alpha}'{sub H}-Ca{sub 1.85}Na{sub 0.15}(SiO{sub 4}){sub 0.85}(BO{sub 3}){sub 0.15}, which fits better borax activated belite cements in Rietveld mineralogical analysis.

  19. Processing of Sugarcane Bagasse ash and Reactivity of Ash-blended Cement Mortar

    NASA Astrophysics Data System (ADS)

    Ajay, Goyal; Hattori, Kunio; Ogata, Hidehiko; Ashraf, Muhammad

    Sugarcane bagasse ash (SCBA), a sugar-mill waste, has the potential of a partial cement replacement material if processed and obtained under controlled conditions. This paper discusses the reactivity of SCBA obtained by control burning of sugarcane bagasse procured from Punjab province of India. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were employed to ascertain the amorphousness and morphology of the minerals ash particles. Destructive and non-destructive tests were conducted on SCBA-blended mortar specimens. Ash-blended cement paste specimens were analyzed by XRD, thermal analysis, and SEM methods to evaluate the hydration reaction of SCBA with cement. Results showed that the SCBA processed at 600°C for 5 hours was reactive as ash-blended mortar specimens with up to 15% substitution of cement gave better strength than control specimens.

  20. Durability of incinerator ash waste encapsulated in modified sulfur cement

    SciTech Connect

    Kalb, P.D.; Heiser, J.H. III; Pietrzak, R.; Colombo, P.

    1991-01-01

    Waste form stability under anticipated disposal conditions is an important consideration for ensuring continued isolation of contaminants from the accessible environment. Modified sulfur cement is a relatively new material and has only recently been applied as a binder for encapsulation of mixed wastes. Little data are available concerning its long-term durability. Therefore, a series of property evaluation tests for both binder and waste-binder combinations have been conducted to examine potential waste form performance under storage and disposal conditions. These tests include compressive strength, biodegradation, radiation stability, water immersion, thermal cycling, and leaching. Waste form compressive strength increased with ash waste loadings to 30.5 MPa at a maximum incinerator ash loading of 43 wt %. Biodegradation testing resulted in no visible microbial growth of either bacteria or fungi. Initial radiation stability testing did not reveal statistically significant deterioration in structural integrity. Results of 90 day water immersion tests were dependent on the type of ash tested. There were no statistically significant changes in compressive strength detected after completion of thermal cycle testing. Radionuclides from ash waste encapsulated in modified sulfur cement leached between 5 and 8 orders of magnitude slower than the leach index criterion established by the Nuclear Regulatory Commission (NRC) for low-level radioactive waste. Modified sulfur cement waste forms containing up to 43 wt % incinerator fly ash passed EPA Toxicity Characteristic Leaching Procedure (TCLP) criteria for lead and cadmium leachability. 11 refs., 2 figs., 5 tabs.

  1. Behaviour of cement-treated MSWI bottom ash.

    PubMed

    Pecqueur, G; Crignon, C; Quénée, B

    2001-01-01

    MSWI bottom ash is the residue of combustion. The use of bottom ash in road construction is wide spread. French legislation forbids the disposal of resuable waste in special landfill from 2002. Moreover, "arrêté du 9 mai 1994" provides environmental criteria (leaching threshold, etc.), and evaluates this material according to utilisation in road construction. In such application, bottom ash is often treated with binder to improve its mechanical features. Nevertheless, bottom ash is subject to chemical problems. These problems induce an expansion which brings about cracking and finally road destruction. Therefore, it is necessary to estimate the swelling potential of MSWI bottom ash prior utilisation. This is one of the aims of the European contract "Mashroad" (contract BRST CT97-5150). This study involved 4 years of work on cement-treated MSWI bottom ash. It examined different tests that show the importance of oxidation of aluminium in the swelling reaction and the efficiency of different treatments. Different binders were used in order to have different proportions of clinker. The kinetic aspects of aluminium-binder reaction were also studied. Finally, we present a special cell to measure the swelling pressure of these materials is presented. PMID:11280513

  2. Characterization of Slag, Fly Ash and Portland Cement for Saltstone

    SciTech Connect

    Harbour, J

    2006-02-01

    Batch-to-batch variability in the chemical and physical properties of the fly ash, slag and portland cement (binders) will be an ongoing concern over the many years that salt waste from Tank 50 will be processed into grout at the Saltstone Processing Facility. This batch-to-batch variability in the properties of the binder materials translates to variability in the fresh and cured properties of Saltstone. Therefore, it is important to quantify the batch-to-batch variability of the binder materials and the resultant variation in grout properties. This report is the starting point for that process by providing the baseline (reference point) binder properties to which future batches of binder materials can be compared. For this characterization effort, properties of fly ash, slag and portland cement were obtained and documented in this report. These properties included particle size distribution by laser light scattering and dry sieving, particle size and morphology by scanning electron microscopy, true, aerated and tapped densities, chemical composition, rheological properties of the water based slurries made from individual binder material, and volatility through thermogravimetric analysis and differential thermal analysis. The properties presented in this report also provide a baseline data set to assist in problem solving efforts when or if unanticipated and/or unwanted processing events occur at the Saltstone Processing Facility.

  3. Low-temperature synthesis of cements from rice hull ash

    SciTech Connect

    Rodrigues, Flavio A

    2003-10-01

    Rice hull is an agricultural by-product containing about 20% of silica. Usually, this material is burned at the rice fields generating small silica particles, which may cause respiratory and environmental damage. This work describes the use of rice hull ash as a raw material to prepare Ca{sub 2}SiO{sub 4}-related cements, which is a component of commercial Portland cement. Rice hull was heated at 600 deg. C rendering silica with a surface area of 21 m{sup 2} g{sup -1}. This material was mixed with CaO and BaCl{sub 2}{center_dot}2H{sub 2}O in several proportions, added stoichiometricaly in order to keep a ratio (Ca+Ba)/Si=2. The solids were mixed with water 1:20 (w/w) and sonicated for 60 min. The suspensions were dried and heated at several temperatures (from 500 to 1100 deg. C). The resulting solids were analyzed by FT-IR spectroscopy and X-ray diffraction. Cements with structure similar to that of {beta}-Ca{sub 2}SiO{sub 4} were obtained at temperatures as low as 700 deg. C, according to the composition.

  4. Soil stabilization and pavement recycling with self-cementing coal fly ash

    SciTech Connect

    2008-01-15

    This manual provides design information for self-cementing coal fly ash as the sole stabilizing agent for a wide range of engineering applications. As in any process, the application of sound engineering practices, appropriate testing, and evaluation of fly ash quality and characteristics will lend themselves to successful projects using the guidelines in this manual. Topics discussed include: self-cementing coal fly ash characteristics; laboratory mix design; stabilization of clay soils; stabilisation of granular materials; construction considerations; high sulfate ash; environmental considerations for fly ash stabilization; design considerations; state specification/guidelines/standards; and a sample of a typical stabilization specification.

  5. Hydration studies of calcium sulfoaluminate cements blended with fly ash

    SciTech Connect

    García-Maté, M.; De la Torre, A.G.; León-Reina, L.; Aranda, M.A.G.; Santacruz, I.

    2013-12-15

    The main objective of this work is to study the hydration and properties of calcium sulfoaluminate cement pastes blended with fly ash (FA) and the corresponding mortars at different hydration ages. Laboratory X-ray powder diffraction, rheological studies, thermal analysis, porosimetry and compressive strength measurements were performed. The analysis of the diffraction data by Rietveld method allowed quantifying crystalline phases and overall amorphous contents. The studied parameters were: i) FA content, 0, 15 and 30 wt.%; and ii) water addition, water-to-CSA mass ratio (w/CSA = 0.50 and 0.65), and water-to-binder mass ratio (w/b = 0.50). Finally, compressive strengths after 6 months of 0 and 15 wt.% FA [w/CSA = 0.50] mortars were similar: 73 ± 2 and 72 ± 3 MPa, respectively. This is justified by the filler effect of the FA as no strong evidences of reactivity of FA with CSA were observed. These results support the partial substitution of CSA cements with FA with the economic and environmental benefits.

  6. Chemically activated fly ash (CAFA): A new type of fly ash based cement

    SciTech Connect

    Rostami, H.; Silverstrim, T.

    1996-12-31

    A new cementitious material has been developed, called Chemically Activated Fly Ash (CAFA), which is used to produce concrete for construction. CAFA can be used to create a variety of concrete strengths and could revolutionize the concrete product manufacturing industry due to its economy. CAFA contains 80--95% Class F fly ash and is used as cement to bind sand, stone, and fibers creating concrete. CAFA concrete has been tested for strength, durability, mechanical properties and, most importantly, economic viability. CAFA concrete is economically and technically viable for many construction applications. Some properties include rapid strength gain (90% of Ultimate in 1 day), high ultimate strengths (16,000 psi in 1 day), excellent acid resistance, and freeze thaw durability. CAFA`s resistance to chemical attack, such as, sulfuric (H{sub 2}SO{sub 4}), nitric (HNO{sub 3}), hydrochloric (HCl), and organic acids, is far better than portland cement concrete. CAFA is resistant to freeze thaw attack based on ASTM C-666 specification. Near term applications of CAFA material are, blocks, pipe, burial vaults, median barriers, sound barriers, and overlaying materials. Eventual markets are high strength construction products, bridge beams, prestressed members, concrete tanks, highway appurtenances, and other concrete products.

  7. Bonding material containing ashes after domestic waste incineration for cementation of radioactive waste

    SciTech Connect

    Dmitriev, S.A.; Varlakov, A.P.; Gorbunova, O.A.; Arustamov, A.E.; Barinov, A.S.

    2007-07-01

    It is known that cement minerals hydration is accompanied with heat emission. Heat of hardening influences formation of a cement compound structure and its properties. It is important to reduce the heat quantity at continuous cementation of waste and filling of compartments of a repository or containers by a cement grout. For reduction of heating, it is necessary to use cement of mineral additives (fuel ashes, slag and hydraulic silica). Properties of ashes after domestic waste incineration can be similar to ones of fly fuel ashes. However, ash after domestic waste incineration is toxic industrial waste as it contains toxic elements (As, Cd, Hg, Pb, Sb, Zn). Utilization of secondary waste (slag and ash) of combustion plants is an important environmental approach to solving cities' issues. Results of the research have shown that ashes of combustion plants can be used for radioactive waste conditioning. Co-processing of toxic and radioactive waste is ecologically and economically effective. At SIA 'Radon', experimental batches of cement compositions are used for cementation of oil containing waste. (authors)

  8. Stabilization and solidification of waste phosphate sludge using Portland cement and fly ash as cement substitute

    SciTech Connect

    Vedat Pinarli; Gizem Karaca; Guray Salihoglu; Nezih Kamil Salihoglu

    2005-07-01

    Stabilization and solidification of the waste phosphate sludge (WPS) using Portland cement (PC) and fly ash (FA) were studied in the present work. The WPS content in the cement mortars varied from 5% to 15%. Setting times were measured, and unconfined compressive strengths (UCS) were determined for the mortars cured in water for 3, 7, 28, 56, and 90 days. Zinc and nickel leaching of the solidified products were measured according to the Toxicity Characteristic Leaching Procedure. Setting times were extended as the WPS content in the paste samples increased. The UCS values of the mortar containing 5% WPS solidified by using 95% PC were similar to the reference sample. Use of 10% FA as cement substitute increased the UCS values by 10% at the end of curing period of 56 days. The WPS contained initially 130.2 mg L{sup -1} of zinc and 22.7 mg L{sup -1} of nickel. The zinc and nickel leached from the 5% WPS solidified by using 95% PC were measured as 3.8 mg L{sup -1} and 0.4 mg L{sup -1}, respectively. These metal concentrations were below the limits given by the U.S. Environmental Protection Agency for landfilling the solidified wastes.

  9. Fan System Optimization Improves Production and Saves Energy at Ash Grove Cement Plant

    SciTech Connect

    2002-05-01

    This case study describes an optimization project implemented on a fan system at Ash Grove Cement Company, which led to annual energy and maintenance savings of $16,000 and 175,000 kilowatt-hours (kWh).

  10. Characterisation and use of biomass fly ash in cement-based materials.

    PubMed

    Rajamma, Rejini; Ball, Richard J; Tarelho, Luís A C; Allen, Geoff C; Labrincha, João A; Ferreira, Victor M

    2009-12-30

    This paper presents results about the characterisation of the biomass fly ashes sourced from a thermal power plant and from a co-generation power plant located in Portugal, and the study of new cement formulations incorporated with the biomass fly ashes. The study includes a comparative analysis of the phase formation, setting and mechanical behaviour of the new cement-fly ash formulations based on these biomass fly ashes. Techniques such as X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), thermal gravimetric and differential thermal analysis (TG/DTA), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and environmental scanning electron spectroscopy (ESEM) were used to determine the structure and composition of the formulations. Fly ash F1 from the thermal power plant contained levels of SiO(2), Al(2)O(3) and Fe(2)O(3) indicating the possibility of exhibiting pozzolanic properties. Fly ash F2 from the co-generation plant contained a higher quantity of CaO ( approximately 25%). The fly ashes are similar to class C fly ashes according to EN 450 on the basis of chemical composition. The hydration rate and phase formation are greatly dependant on the samples' alkali content and water to binder (w/b) ratio. In cement based mortar with 10% fly ash the basic strength was maintained, however, when 20% fly ash was added the mechanical strength was around 75% of the reference cement mortar. The fly ashes contained significant levels of chloride and sulphate and it is suggested that the performance of fly ash-cement binders could be improved by the removal or control of these chemical species. PMID:19699034

  11. Combined actions for the improvement of properties of cement-ash binder systems

    SciTech Connect

    Grankovskii, I.G.; Uglyrenko, T.V.

    1983-01-20

    The use of fly ash from thermal electric power generating stations in concrete technology as a hydraulic additive to improve the quality of concretes and cement slurries has been shown to be effective in many studies. However, under natural hardening conditions, cement-ash compositions acquire strength very slowly, and their favorable qualities are manifested at an age of approximately three months. On the basis of new data on the structurizing and strengthening effects of small amounts of mineral additives in the mixing water, along with studies of the optimal mechanical activation by mixing the cement slurries in accordance with the kinetics of structurization, in this paper the results from studies of combined actions on binder systems with the aim of improving the engineering characteristics of slurries used in cementing, increasing the slurry mobility, accelerating the hardening, and increasing the strength of hardened compositions in which up to 30% of the cement is replaced by fly ash, are presented.

  12. Optimization of fly ash as sand replacement materials (SRM) in cement composites containing coconut fiber

    NASA Astrophysics Data System (ADS)

    Nadzri, N. I. M.; Jamaludin, S. B.; Mazlee, M. N.; Jamal, Z. A. Z.

    2016-07-01

    The need of utilizing industrial and agricultural wastes is very important to maintain sustainability. These wastes are often incorporated with cement composites to improve performances in term of physical and mechanical properties. This study presents the results of the investigation of the response of cement composites containing coconut fiber as reinforcement and fly ash use as substitution of sand at different hardening days. Hardening periods of time (7, 14 and 28 days) were selected to study the properties of cement composites. Optimization result showed that 20 wt. % of fly ash (FA) is a suitable material for sand replacement (SRM). Meanwhile 14 days of hardening period gave highest compressive strength (70.12 MPa) from the cement composite containing 9 wt. % of coconut fiber and fly ash. This strength was comparable with the cement without coconut fiber (74.19 MPa) after 28 days of curing.

  13. Compound stabilization/solidification of MSWI fly ash with trimercapto-s-triazine and cement.

    PubMed

    Xue, Qiang; Li, Jiangshan; Hu, Zhuyun

    2012-01-01

    A new treatment technology of municipal solid waste incineration (MSWI) fly ash is presented in this paper. Feasibility of solidification/stabilization treatment of MSWI by successively adding trimercapto-s-triazine and cement, and the effect of addition, fly ash size and curing time were studied by batch tests. The results showed that MSWI posed a huge environmental risk, the partial distribution showed normal distribution approximately. Treatment of fly ash with trimercapto-s-triazine and cement showed a good effect, the leaching toxicity of treated fly ash solidified blocks with 2% trimercapto-s-triazine and 20% cement could meet the standard for pollution control on the landfill site of MSW in China after curing for 7 days, and the flexural strength of solidified blocks could reach 2.4 MPa. Ground fly ash had a positive effect on both leaching toxicity and strength. PMID:22744703

  14. Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

    NASA Astrophysics Data System (ADS)

    Strigáč, Július

    2015-11-01

    The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I -SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

  15. An assessment of Mercury immobilisation in alkali activated fly ash (AAFA) cements.

    PubMed

    Donatello, Shane; Fernández-Jiménez, Ana; Palomo, Angel

    2012-04-30

    This paper presents total and soluble Mercury contents for three coal fly ashes and alkali-activated fly ash (AAFA) cements consisting of 100% fly ash as starting material. To evaluate the potential of the AAFA cement matrix to immobilise Hg from an external source, another batch of cements, doped with 5000 mg/kg Hg as highly soluble HgCl(2), was prepared. The ashes and control AAFA cements complied with Mercury leaching criteria for non-hazardous wastes according to both TCLP and EN 12457 tests. Fly ash activated cements doped with 5000 mg/kg Hg and aged for 2 days immobilised 98.8-99.6% and 97.3-98.8% of Hg according to TCLP and EN 12457 tests respectively. Evidence from SEM-EDX suggests that Hg was immobilised by precipitation as highly insoluble HgS or Hg(2)S, although partial precipitation as less insoluble HgO or Hg silicates could not be entirely ruled out based on data presented. The results for Hg-doped cements contribute to the growing body of evidence that shows AAFA cement as a useful material for immobilizing elevated concentrations of toxic and hazardous elements. PMID:22341491

  16. Cement-based materials as containment systems for ash from hospital waste incineration.

    PubMed

    Genazzini, C; Giaccio, G; Ronco, A; Zerbino, R

    2005-01-01

    Waste generation has increased considerably worldwide in the last decades. As a consequence, incineration became an alternative for reducing waste volume, leading to the generation of ash as a new type of waste. The new cement-ash composite systems have been tested for future applications in building materials. Having in mind the previous data and scientific reports, the objective of the present study is oriented to evaluate the additions of hospital waste ash in cement matrices to be potentially used as construction elements. This involved the assessment of the effect of the additions (different proportions of ash and metal-spiked ash) on the physico-mechanical properties of the building materials and the leachability of metals. The experiences show the feasibility of including hospital waste ashes in masonry blocks or other similar products. PMID:15993349

  17. Alkali-Activated Fly ash-slag Cement based nuclear waste forms

    SciTech Connect

    Jiang, W.; Wu, X.; Roy, D.M.

    1993-12-31

    This paper is based on the results of an in-progress research project on Alkali-Activated Cement System at MRL. The objective of this research is to establish the potential for large volume use of fly ash and slag as main components of the cement system. Alkali-activated Fly ash-slag Cement (AFC) was studied as a matrix for immobilization of nuclear waste. AFC is characterized by high early strength, high ultimate strength, low porosity, lower solubilities of the hydrates, and high resistance to chemical corrosion as well as to freezing and thawing. All these advanced properties are particularly favorable to the immobilization the nuclear wastes.

  18. The influence of fly ash and shell-fish on physical property of concrete cement

    NASA Astrophysics Data System (ADS)

    Rauf, Nurlaela; Hasruddin, M.

    2012-06-01

    The waste fly ash and shell fish are added to base material of cement (clinker, gypsum, trash and lime stone), for environmental reason. The ratio fly ash and shell fish was varied respectively 375:125; 250:250; 125:375, in grams weight for 2500 grams of total material. The chemical composition of raw material was determined by using x-rays fluorescence (XRF). Physical properties of sample match with Standar Nasional Indonesia (SNI). The physical properties of the best sample is made from composition of fly ash and shell fish as a substitution material on cement was 10% in weight, with ratio 250:250 in grams weight.

  19. Effect of cement types, mineral admixtures, and bottom ash on the curing sensitivity of concrete

    NASA Astrophysics Data System (ADS)

    Hussain, Kinaanath; Choktaweekarn, Pongsak; Saengsoy, Warangkana; Srichan, Theerati; Tangtermsirikul, Somnuk

    2013-01-01

    The curing sensitivity of concrete with cement Types 1, 3, and 5 as well as multiple powders consisting of cement, fly ash, and limestone powder was studied. Bottom ash was also used in the study as an internal curing agent and a partial substitution of fine aggregate. The curing sensitivity index was calculated by considering the performances of compressive strength and carbonation depth. Specimens were subjected to two curing conditions: continuously water-cured and continuously air-cured. The results show that cement Type 3 has a lower curing sensitivity, while cement Type 5 increases the curing sensitivity. For the mixes without bottom ash, the use of fly ash increases the curing sensitivity, while limestone powder reduces the curing sensitivity of concrete. The use of bottom ash in concrete reduces the curing sensitivity, especially at a lower mass ratio of water to binder. Concrete with limestone powder, together with bottom ash, is least sensitive to curing. The curing sensitivity calculated from carbonation depth also has a similar tendency as that derived by considering compressive strength. From the test results of compressive strength and curing sensitivity, bottom ash has been proven to be an effective internal curing agent.

  20. Strength and microstructural characteristics of chemically activated fly ash-cement systems

    SciTech Connect

    Lee, C.Y.; Lee, H.K.; Lee, K.M

    2003-03-01

    The use of fly ash as a cement replacement material increases the long-term strength and durability of concrete. Despite these great benefits, the use of fly ash is limited due to the low early strength of fly ash concrete. To eliminate this problem, many studies have been conducted on accelerating the pozzolanic properties of fly ash. The study reported below investigated the strength and microstructural characteristics of fly ash-cement systems containing three kinds of activators--Na{sub 2}SO{sub 4}, K{sub 2}SO{sub 4}, and triethanolamine--to accelerate the early strength of fly ash mortars. Through the use of thermal gravity analysis, it was demonstrated that the activators not only decreased or maintained the amount of Ca(OH){sub 2} products, but also increased the production of ettringite at early ages. X-ray diffraction, scanning electron microcopy, and mercury intrusion porosimetry also confirmed that in the early curing stages of fly ash-cement pastes containing activators, large amounts of ettringite were formed, resulting in a reduction in the pore size ranging from 0.01 to 5 {mu}m. The research results support the supposition that the addition of small amounts of activators is a viable solution for increasing the early-age compressive strength of fly ash concrete.

  1. The influence of fly ash on obtaining quality plastic and hardened properties of portland cement concrete

    SciTech Connect

    Mohamad, A.B.

    1989-01-01

    An experimental test burn was done substituting coal with Refuse-Derived-Fuel(RDF) consisting mainly of waste paper and plastic with heating value of 6000 to 8000 BTU/lb. Twelve test burn days were run with 4 days of 5% RDF and 8 days of 10% RDF. The effect of RDF on the chemical and physical properties of fly ash and the effect of coal-RDF fly ash on the properties of plastic and hardened concrete were investigated. Coal fly ash from Merrimack Power Station was classified as an ASTM class F complying to the chemical and physical properties of ASTM C-618 specifications. Coal-RDF fly ash produced during the test burn showed chemical and physical properties comparable to coal fly ash. The average chemical and physical properties of coal-RDF fly ash complied to ASTM C-618 specifications. Concrete made with coal fly ash and coal-RDF fly ash showed increased slump in high paste mixes and decreased slump in low paste mixes. Air content decreased with increased fly ash at a constant dosage of air entrainment. Compressive strength the fly ash concrete at and beyond 28 days were comparable to ordinary portland cement concrete. Heavy metals were not leached from coal fly ash and coal-RDF fly ash concrete during a column test using a synthetic acid rain of pH 4.5 even though small quantities of cadmium and lead were found to leach from coal fly ash and coal-RDF fly ash during the beginning of the test. The volume of the acid rain was approximately equivalent to 7 years of precipitation, assuming 36 inches of rain per year. A microscopic investigation comparing the structure of pastes made with coal fly ash, coal-RDF fly ash, incinerator fly ash and incinerator bottom ash was conducted.

  2. New methodology for assessing the environmental burden of cement mortars with partial replacement of coal bottom ash and fly ash.

    PubMed

    Menéndez, E; Álvaro, A M; Hernández, M T; Parra, J L

    2014-01-15

    This paper assess the mechanical an environmental behaviour of cement mortars manufactured with addition of fly ash (FA) and bottom ash (BA), as partial cement replacement (10%, 25% and 35%). The environmental behaviour was studied by leaching tests, which were performed under several temperature (23 °C and 60 °C) and pH (5 and 10) conditions, and ages (1, 2, 4 and 7 days). Then, the accumulated amount of the different constituents leached was analysed. In order to obtain an environmental burden (EB) value of each cement mixture, a new methodology was developed. The EB value obtained is related to the amount leached and the hazardous level of each constituent. Finally, the integral study of compressive strength and EB values of cement mixtures allowed their classification. The results showed that mortars manufactured with ordinary Portland cement (OPC) and with coal BA had similar or even better environmental and mechanical behaviour than mortars with FA. Therefore, the partial replacement of cement by BA might be as suitable or even better as the replacement by FA. PMID:24412590

  3. Reuse of cement-solidified municipal incinerator fly ash in cement mortars: physico-mechanical and leaching characteristics.

    PubMed

    Cinquepalmi, Maria Anna; Mangialardi, Teresa; Panei, Liliana; Paolini, Antonio Evangelista; Piga, Luigi

    2008-03-01

    The reuse of cement-solidified Municipal Solid Waste Incinerator (MSWI) fly ash (solidified/stabilised (S/S) product) as an artificial aggregate in Portland cement mortars was investigated. The S/S product consisted of a mixture of 48 wt.% washed MSWI fly ash, 20 wt.% Portland cement and 32 wt.% water, aged for 365 days at 20 degrees C and 100% RH. Cement mortars (water/cement weight ratio=0.62) were made with Portland cement, S/S product and natural sand at three replacement levels of sand with S/S product (0%, 10% and 50% by mass). After 28 days of curing at 20 degrees C and 100% RH, the mortar specimens were characterised for their physico-mechanical (porosity, compressive strength) and leaching behaviour. No retardation in strength development, relatively high compressive strengths (up to 36 N/mm2) and low leaching rates of heavy metals (Cr, Cu, Pb and Zn) were always recorded. The leaching data from sequential leach tests on monolithic specimens were successfully elaborated with a pseudo-diffusional model including a chemical retardation factor related to the partial dissolution of contaminant. PMID:17658684

  4. Encapsulation of mixed radioactive and hazardous waste contaminated incinerator ash in modified sulfur cement

    SciTech Connect

    Kalb, P.D.; Heiser, J.H. III; Colombo, P.

    1990-01-01

    Some of the process waste streams incinerated at various Department of Energy (DOE) facilities contain traces of both low-level radioactive (LLW) and hazardous constituents, thus yielding ash residues that are classified as mixed waste. Work is currently being performed at Brookhaven National Laboratory (BNL) to develop new and innovative materials for encapsulation of DOE mixed wastes including incinerator ash. One such material under investigation is modified sulfur cement, a thermoplastic developed by the US Bureau of Mines. Monolithic waste forms containing as much as 55 wt % incinerator fly ash from Idaho national Engineering Laboratory (INEL) have been formulated with modified sulfur cement, whereas maximum waste loading for this waste in hydraulic cement is 16 wt %. Compressive strength of these waste forms exceeded 27.6 MPa. Wet chemical and solid phase waste characterization analyses performed on this fly ash revealed high concentrations of soluble metal salts including Pb and Cd, identified by the Environmental Protection Agency (EPA) as toxic metals. Leach testing of the ash according to the EPA Toxicity Characteristic Leaching Procedure (TCLP) resulted in concentrations of Pb and Cd above allowable limits. Encapsulation of INEL fly ash in modified sulfur cement with a small quantity of sodium sulfide added to enhance retention of soluble metal salts reduced TCLP leachate concentrations of Pb and Cd well below EPA concentration criteria for delisting as a toxic hazardous waste. 12 refs., 4 figs., 2 tabs.

  5. Comparative Effect of Bio-waste Ashes on Strength Properties of Cement Mortar

    NASA Astrophysics Data System (ADS)

    Ajay, Goyal; Hattori, Kunio; Ogata, Hidehiko; Ashraf, Muhammad; Ahmed, Mohamed Anwar

    Biomass fuels produce about 400 million tonnes of ashes as waste material. This paper discusses the pozzolanic character of bio-waste ashes obtained from dry tree leaves (AML), Korai grass (KRI) and Tifton grass (TFT). Ashes were obtained by control incineration of the wastes at 600°C for 5 hours and mortar specimens were prepared by substituting cement with 10, 20 and 30% ash. Strength development of ash-blended mortar specimens was evaluated by conducting destructive tests as well as non-destructive tests till 91 days. X-ray diffraction, scanning electron microscopic and thermo-gravimetric techniques were used to analyze the influence of ash substitution on strength properties of blended-mortar. Pozzolanic reactivity of AML- and KRI-ash was confirmed, but TFT-ash did not show enough reactivity. Overall results confirmed that up to 20% substitution of cement can be made with AML- or KRI-ash with strength approaching 90% of that of control.

  6. Study on cement mortar and concrete made with sewage sludge ash.

    PubMed

    Chang, F C; Lin, J D; Tsai, C C; Wang, K S

    2010-01-01

    This study investigated the feasibility of reusing wastewater sludge ash in construction materials to replace partial materials. Wastewater sludge sampled from thermal power plant was burned into sludge ash at 800°C in the laboratory. The sludge incineration ash has low heavy metal including Pb, Cd, Cr and Cu, so it belongs to general enterprise waste. The chemical composition of sludge incineration ash was summed up in SiO₂, CaO, Fe₂O₃ and MgO. Then the wastewater sludge ash is also found to be a porous material with irregular surface. When the sludge ash was used to replace mortar or concrete cement, its water-adsorption capability will result in the reduction of mortar workability and compressive strength. Cement is being substituted for sludge ash, and 10 percent of sludge ash is more appropriate. Sludge ash is reused to take the place of construction materials and satisfies the requests of standard specification except for higher water absorption. PMID:20935389

  7. Mechanical and physical properties of cement blended with sewage sludge ash.

    PubMed

    Garcés, P; Pérez Carrión, M; García-Alcocel, E; Payá, J; Monzó, J; Borrachero, M V

    2008-12-01

    The aim of this paper is to evaluate the compatibility of sewage sludge ash (SSA) with various types of commercially available cements (CEM I and CEM II types, cements with several proportions of clinker). The behaviour of mortars fabricated with various percentages (10-30% by weight) of the cement replaced by SSA has been analyzed in terms of workability, mechanical strength, porosity and shrinkage/expansion. SSA exhibits moderate pozzolanic activity; the highest compressive strengths were obtained with 10% of the cement replaced by SSA. The CEM II/B-M (V-LL) 42.5R cement is considered ideal for preparing mortars containing SSA. Shrinkage data demonstrate that sulphates present in SSA are not reactive towards cement. PMID:18424024

  8. Hydration mechanisms of ternary Portland cements containing limestone powder and fly ash

    SciTech Connect

    De Weerdt, K.; Haha, M. Ben; Le Saout, G.; Kjellsen, K.O.; Justnes, H.; Lothenbach, B.

    2011-03-15

    The effect of minor additions of limestone powder on the properties of fly ash blended cements was investigated in this study using isothermal calorimetry, thermogravimetry (TGA), X-ray diffraction (XRD), scanning electron microscopy (SEM) techniques, and pore solution analysis. The presence of limestone powder led to the formation of hemi- and monocarbonate and to a stabilisation of ettringite compared to the limestone-free cements, where a part of the ettringite converted to monosulphate. Thus, the presence of 5% of limestone led to an increase of the volume of the hydrates, as visible in the increase in chemical shrinkage, and an increase in compressive strength. This effect was amplified for the fly ash/limestone blended cements due to the additional alumina provided by the fly ash reaction.

  9. Preparation of the saving-energy sulphoaluminate cement using MSWI fly ash.

    PubMed

    Shi, Hui-sheng; Deng, Kai; Yuan, Feng; Wu, Kai

    2009-09-30

    MSWI fly ash was used as a major cement raw material in sintering sulphoaluminate cement clinker successfully in the laboratory. Sintering system, mechanical performance, hydration process and microstructure of the clinker was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), X-ray fluorescence spectrometry (XRF), etc. The result shows that the clinker can be sintered properly under the temperature of 1200-1300 degrees C and sintered time of 120 min. Cl(-) content in the clinker made with MSWI fly ash is about 1.08%. However most Cl(-) cannot leach out in water solution from the hardened cement paste during curing age between 1d and 28d because of the Cl(-) being combined in clinker minerals and its hydrates. The compressive strength of the sulphoaluminate cement was high in early age while that developed smoothly in later age. PMID:19409703

  10. Effect of fly ash on the optimum sulfate of Portland Cement

    NASA Astrophysics Data System (ADS)

    Niemuth, Mark D.

    Calcium sulfate is typically added to ordinary portland cement (OPC) clinker during grinding to prevent flash set and to improve early-age strength development without causing volume instabilities. Recent changes to ASTM C150, Standard Specification for Portland Cement, have enabled greater flexibility in determining optimum sulfate levels in portland cement by not requiring ASTM C563, Approximation of Optimum SO3 in Hydraulic Cement Using Compressive Strength, to be used in setting sulfate target levels. ASTM C563 requires strength testing using only the hydraulic cement, which is not always indicative of the optimum sulfate for field use, since supplementary materials (e.g., fly ash) may be used by the concrete producer. Adding additional sulfate to account for the sulfate demand of fly ashes can enable an improvement in the early age strength for cement-fly ash systems and decrease in problems that may be attributed to OPC-admixture-fly ash incompatibility such as abnormal setting and slow strength gain. This thesis provides experimental data on the strength development and heat release during early hydration for cement-fly ash systems with different sulfate levels. The thesis focused on high calcium fly ashes, but low calcium fly ash was also tested. It is demonstrated that some fly ashes have their own sulfate demand and when these ashes are used in cement-fly ash blends there is effectively an increase in the optimal sulfate level that could be used for the OPC. It is also shown that optimum sulfate determined by heat of hydration measured with isothermal calorimetry is similar to the optimum sulfate determined by compressive strength at 1 day. Using isothermal calorimetry can result in substantial time and cost savings at plants for determining the optimal sulfate content. Theories for the mechanisms that drive the differences in sulfate demand in OPC are reviewed. These theories are adapted for OPC-fly ash blends and are outlined, tested and discussed. The

  11. Hydraulic activity of cement mixed with slag from vitrified solid waste incinerator fly ash.

    PubMed

    Lin, Kae-Long; Wang, Kuen-Sheng; Tzeng, Bor-Yu; Lin, Chung-Yei

    2003-12-01

    This study investigates the effects of the slag composition on the hydraulic activity in slag blended cement pastes that incorporate synthetic slag prepared by melting CaO-modified municipal solid waste incinerator fly ash. Two types of composition-modified slag were prepared for this study. First, fly ash was mixed with the modifier (CaO) at 5% and 15% (by weight) respectively, resulting in two fly ash mixtures. These mixtures were then melted at 1400 degrees C for 30 minutes and milled to produce two types of slag with different modifier contents, designated as C1-slag and C2-slag. These synthetic slags were blended with ordinary Portland cement at various weight ratios ranging from 10% to 40%. The synthetic slags presented sufficient hydraulic activity, and the heavy metal leaching concentrations all met the EPA's regulatory thresholds. The pore size distribution was determined by mercury intrusion porosimetry, and the results correlated with the compressive strength. The results also indicate that the incorporation of the 10% C1-slag tended to enhance the hydration degree of slag blended cement pastes during the early ages (3-28 days). However, at later ages, no significant difference in hydration degree was observed between ordinary Portland cement pastes and 10% C1-slag blended cement pastes. In the 10% C2-slag case, the trend was similar, but with a more limited enhancement during the early ages (3-28 days). Thus vitrified waste incinerator fly ash is a technically useful additive to cement, reducing the disposal needs for the toxic fly ash. PMID:14986718

  12. New waste based clinkers: Belite and lime formulations

    SciTech Connect

    Raupp-Pereira, Fabiano; Ball, Richard James Rocha, Joao; Labrincha, Joao A.; Allen, Geoffrey C.

    2008-04-15

    This work describes the formulation of new belite-based (CR2) and lime-based (CR3) cementitious materials derived from industrial wastes, such as sludges (generated in the Al-anodising and surface coating industrial processes, potable water filtration/cleaning operations and in marble sawing processes) and foundry sand. Powder mixtures were prepared and fired at different temperatures. For comparison, similar formulations were prepared with pre-treated and commercially available natural raw materials and processed in similar conditions. The thermal process was followed by differential scanning calorimetry (DSC) and high-temperature powder X-ray diffraction (HT-XRD) studies. The CR2 clinker was found to contain belite as the main cementitious phase, the main polymorph being identified by NMR. The CR3 clinker contained common cementitious phases, such as C{sub 3}A and C{sub 3}S, but free lime and calcium aluminium oxide sulphates were also identified by high temperature XRD and NMR. Then the corresponding cement was prepared and the evolution of the mechanical strength with time was evaluated. The lime-based cement obtained from wastes shows a stronger hardening character than the standard material, which tends to show dusting phenomena due to the presence of a reasonable amount of free lime (as the result of its expansive reaction with ambient moisture). Some fluxing impurities (e.g. alkalis) present in the waste materials improve the overall reactivity of the mixture and induces the combination of the lime in CR3. Raman, XPS and FIB techniques were used to fully characterise the aged cements.

  13. Production of cements from Illinois coal ash. Technical report, September 1, 1995--November 30, 1995

    SciTech Connect

    Wagner, J.C.; Bhatty, J.I.; Mishulovich, A.

    1995-12-31

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. Currently only about 30% of the 5 million tons of these coal combustion residues generated in Illinois each year are utilized, mainly as aggregate. These residues are composed largely Of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. The process being developed in this program will use the residues directly in the manufacture of cement products. Therefore, a much larger amount of residues can be utilized. To achieve the above objective, in the first phase (current year) samples of coal combustion residues will be blended and mixed, as needed, with a lime or cement kiln dust (CKD) to adjust the CaO composition. Six mixtures will be melted in a laboratory-scale furnace at CTL. The resulting products will then be tested for cementitious properties. Two preliminary blends have been tested. One blend used fly ash with limestone, while the other used fly ash with CKD. Each blend was melted and then quenched, and the resulting product samples were ground to a specific surface area similar to portland cement. Cementitious properties of these product samples were evaluated by compression testing of 1-inch cube specimens. The specimens were formed out of cement paste where a certain percentage of the cement paste is displaced by one of the sample products. The specimens were cured for 24 hours at 55{degrees}C and 100% relative humidity. The specimens made with the product samples obtained 84 and 89% of the strength of a pure portland cement control cube. For comparison, similar (pozzolanic) materials in standard concrete practice are required to have a compressive strength of at least 75% of that of the control.

  14. Improvement, characterization and use of waste corn cob ash in cement-based materials

    NASA Astrophysics Data System (ADS)

    Suwanmaneechot, P.; Nochaiya, T.; Julphunthong, P.

    2015-12-01

    This work investigates the development of waste corn cob ash as supplementary cement replacement materials. The study focused on the effects of heat treatment on chemical composition, physical properties and engineering properties of corn cob ash. The results suggest corn cob ash that was heat treated at 600°C for 4 h shows percentage of SiO2 + Al2O3 + Fe2O3 around 72%, which can be classified as Class N calcined natural pozzolan, as prescribed by ASTM C618. The X-ray diffraction patterns indicated that the amorphous silica phase increased with increasing calcining temperatures. The water requirement, initial setting time and final setting time of specimens increased with increasing replacement percentage of raw or treated corn cob ash. The morta cubes which used 20% of treated corn cob ash replaced cement showed 103% of the 28 days compressive strength as compared to reference samples. The corn cob ash that was treated at 600°C for 4 h samples shows slightly higher effectiveness for improving the splitting tensile strength and compressive strength of concrete when compared to the untreated corn cob ash.

  15. Radon resistant potential of concrete manufactured using Ordinary Portland Cement blended with rice husk ash

    NASA Astrophysics Data System (ADS)

    Chauhan, R. P.; Kumar, Amit

    2013-12-01

    The emission of radon from building materials and soil depends upon the radium content, porosity, moisture content and radon diffusion length of materials. Several techniques have been used to reduce the radon emission from the soil using different flooring materials. But the effectiveness of radon shielding depends upon the diffusion of radon through these materials. The present study proposes a method for producing a radon resistant material for decreasing radon diffusion through it. The method involves rice husk ash (RHA) in addition to cement for the preparation of concrete used for flooring and walls. The radon diffusion, exhalation and mechanical property of concrete prepared by rice husk ash blended cement were studied. The addition of RHA caused the reduction in radon diffusion coefficient, exhalation rates, porosity and enhanced the compressive strength of concrete. The bulk radon diffusion coefficient of cementitious concrete was reduced upto 69% by addition of rice husk ash as compare to that of control concrete.

  16. Properties of MSW fly ash-calcium sulfoaluminate cement matrix and stabilization/solidification on heavy metals.

    PubMed

    Qian, G R; Shi, J; Cao, Y L; Xu, Y F; Chui, P C

    2008-03-21

    In this paper, investigations were undertaken to formulate the properties of fly ash-calcium sulfoaluminate (CSA) cement matrix by blending MSW fly ash with CSA cement. The compressive strength, pore structure, hydration phases, and leaching behavior of Zn and Pb doped MSW fly ash-CSA cement matrices were determined by XRD, MIP, DSC, FTIR, EDX, TCLP leaching test and other experiments. The results showed that the addition of MSW fly ash to form fly ash-CSA cement matrix reduced the compressive strengths of matrices and made the pore distribution of matrices coarser, compared to that of pure CSA cement matrix. However, fly ash-CSA cement matrix could effectively immobilize high concentration of heavy metal such as lead and zinc with much lesser leaching of TCLP. Besides ettringite AFt, Friedel phase was a new hydration phase formed in the matrix. The formation of these hydration phases was responsible for huge reservoir of heavy metal stabilization by chemical fixing. Therefore, it could be postulated that MSW fly ash-CSA cement matrix was a potential new constituent of S/S matrix for high concentration of heavy metals such as Zn and Pb ions. PMID:17728061

  17. Feasibility of using reject fly ash in cement-based stabilization/solidification processes

    SciTech Connect

    Poon, C.S.; Qiao, X.C.; Cheeseman, C.R.; Lin, Z.S.

    2006-01-15

    Stabilization/solidification (s/s) has been routinely used for the final treatment of hazardous wastes prior to land disposal. These processes involve adding one or more solidifying reagents into the waste to transform it into a monolithic solid with improved structural integrity. Cement-based systems with partial replacement by pulverized fuel ash (PFA) have been widely used to minimize leaching of contaminants from hazardous wastes. The finer fraction of PFA ({lt}45 {mu} m, fine fly ash, MA), produced by passing the raw ash through a classifying process is commonly used in s/s processes. Low-grade fly ash is rejected (rFA) from the ash classifying process, and is largely unused due to high carbon content and large particle size but represents a significant proportion of PFA. This paper presents experimental results of a study that has assessed the feasibility of using rFA in the cement-based s/s of a synthetic heavy metal waste. Results were compared to mixes containing fFA. The strength results show that cement-based waste forms with rFA replacement are suitable for disposal at landfill and that the addition of heavy metal sludge can increase the degree of hydration of fly ash and decrease the porosity of samples. Adding Ca(OH){sub 2} and flue gas desulphurization sludge reduces the retarding effect of heavy metals on strength development. The results of the Toxicity Characteristic Leaching Procedure and Dynamic Leach Test show that rFA can be used in cement-based s/s wastes without compromising performance of the product.

  18. Role of aluminous component of fly ash on the durability of Portland cement-fly ash pastes in marine environment.

    PubMed

    Lorenzo, Ma P; Goñi, S; Guerrero, A

    2003-01-01

    The durability, of mixtures of two kinds of Spanish fly ashes from coal combustion (ASTM class F) with 0, 15 and 35% replacement of Portland cement by fly ash, in a simulated marine environment (Na(2)SO(4)+NaCl solution of equivalent concentration to that of sea water: 0.03 and 0.45 M for sulphate and chloride, respectively), has been studied for a period of 90 days. The resistance of the different mixtures to the attack was evaluated by means of the Koch-Steinegger test. The results showed that all the mixtures were resistant, in spite of the great amount of Al(2)O(3) content of the fly ash. The diffusion of SO(4)(2-), Na+ and Cl- ions through the pore solution activated the pozzolanic reactivity of the fly ashes causing the corresponding microstructure changes, which were characterized by X-ray diffraction (XRD), mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM). As a result, the flexural strength of the mixtures increased, principally for the fly ash of a lower particle size and 35% of addition. PMID:14522197

  19. Role of aluminous component of fly ash on the durability of Portland cement-fly ash pastes in marine environment

    SciTech Connect

    Lorenzo, MaP.; Goni, S.; Guerrero, A

    2003-07-01

    The durability, of mixtures of two kinds of Spanish fly ashes from coal combustion (ASTM class F) with 0, 15 and 35% replacement of Portland cement by fly ash, in a simulated marine environment (Na{sub 2}SO{sub 4}+NaCl solution of equivalent concentration to that of sea water: 0.03 and 0.45 M for sulphate and chloride, respectively), has been studied for a period of 90 days. The resistance of the different mixtures to the attack was evaluated by means of the Koch-Steinegger test. The results showed that all the mixtures were resistant, in spite of the great amount of Al{sub 2}O{sub 3} content of the fly ash. The diffusion of SO{sub 4}{sup 2-}, Na{sup +} and Cl{sup -} ions through the pore solution activated the pozzolanic reactivity of the fly ashes causing the corresponding microstructure changes, which were characterized by X-ray diffraction (XRD), mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM). As a result, the flexural strength of the mixtures increased, principally for the fly ash of a lower particle size and 35% of addition.

  20. Use of metakaolin to stabilize sewage sludge ash and municipal solid waste incineration fly ash in cement-based materials.

    PubMed

    Cyr, M; Idir, R; Escadeillas, G

    2012-12-01

    The landfilling of municipal incineration residues is an expensive option for municipalities. This work evaluates an alternative way to render waste inert in cement-based materials by combining the reduction of waste content with the immobilization properties of metakaolin (MK). The functional and environmental properties of ternary and quaternary binders using cement, metakaolin, and two industrial by-products from combustion processes (MSWIFA - Municipal Solid Waste Incineration Fly Ash and SSA - Sewage Sludge Ash) were evaluated. The binders were composed of 75% cement, 22.5% metakaolin and 2.5% residue. Results on the impact of residues on the functional and environmental behavior of mortars showed that the mechanical, dimensional and leaching properties were not affected by the residues. In particular, the use of metakaolin led to a significant decrease in soluble fractions and heavy metals released from the binder matrix. The results are discussed in terms of classification of the leaching behavior, efficiency and role of metakaolin in the immobilization of heavy metals in of MSWIFA and SSA, and the pertinence of the dilution process. PMID:23122733

  1. Possibility of using waste tire rubber and fly ash with Portland cement as construction materials.

    PubMed

    Yilmaz, Arin; Degirmenci, Nurhayat

    2009-05-01

    The growing amount of waste rubber produced from used tires has resulted in an environmental problem. Recycling waste tires has been widely studied for the last 20 years in applications such as asphalt pavement, waterproofing systems and membrane liners. The aim of this study is to evaluate the feasibility of utilizing fly ash and rubber waste with Portland cement as a composite material for masonry applications. Class C fly ash and waste automobile tires in three different sizes were used with Portland cement. Compressive and flexural strength, dry unit weight and water absorption tests were performed on the composite specimens containing waste tire rubber. The compressive strength decreased by increasing the rubber content while increased by increasing the fly ash content for all curing periods. This trend is slightly influenced by particle size. For flexural strength, the specimens with waste tire rubber showed higher values than the control mix probably due to the effect of rubber fibers. The dry unit weight of all specimens decreased with increasing rubber content, which can be explained by the low specific gravity of rubber particles. Water absorption decreased slightly with the increase in rubber particles size. These composite materials containing 10% Portland cement, 70% and 60% fly ash and 20% and 30% tire rubber particles have sufficient strength for masonry applications. PMID:19110410

  2. Volume stabilization of high MgO cement: Effect of curing conditions and fly ash addition

    SciTech Connect

    Ali, M.M.; Mullick, A.K.

    1998-11-01

    Hydration of high MgO cement paste under autoclave condition causes the rapid formation and crystallization of magnesium hydroxide and leads to the creation of larger pore sizes. This results in the loss of mechanical strength and higher expansion values. Under ambient water curing, precipitation and distribution of gelatinous calcium silicate hydrates into the finer network causes a homogeneous morphology and the development of smaller pores. The resultant higher mechanical strength associated with partial hydration of MgO yields reduced expansion. High MgO cement paste containing fly ash also showed considerable pore refinement and improved hydrate morphology favoring volume stability under both autoclave and ambient water curing.

  3. Suppression of phosphate liberation from eutrophic lake sediment by using fly ash and ordinary portland cement.

    PubMed

    Ye, Heng-Peng; Chen, Fan-Zhong; Sheng, Yan-Qing; Sheng, Guo-Ying; Fu, Jia-Mo

    2006-01-01

    In this study, the effect of suppression on phosphate liberation from eutrophic lake sediment by using fly ash and ordinary Portland cement (OPC) was investigated by small scale experiment. A system including sediment, lake water, and several kinds of capping materials was designed to clarify the suppression of phosphate liberation from sediment under the anaerobic condition. The suppression efficiencies of fly ash, OPC and glass bead used as control material were also determined, and these effects were discussed. The suppression efficiency of glass bead was 44.4%, and those of fly ash and OPC were 84.4%, 94.9%, respectively. The suppression by fly ash and OPC was mainly carried out by the adsorption effect, in addition to the covering effect. The suppression efficiency depended on the amounts of the material used, and about 90% of liberated phosphate was suppressed by fly ash of 10.0 Kg m(-2), and OPC of 6.0 Kg m(-2). The concentrations of heavy metals, such as mercury, cadmium, lead, copper, zinc, chromium, silver, arsenic and nickel, in fly ash and OPC were lower than those in the environmental materials. And it was considered that the concentrations of heavy metals in fly ash and OPC were too low to influence the ecosystem in natural water region. PMID:16835118

  4. Suppression of phosphate liberation from eutrophic lake sediment by using fly ash and ordinary Portland cement

    SciTech Connect

    Heng-Peng Ye; Fan-Zhong Chen; Yan-Qing Sheng; Guo-Ying Sheng; Jia-Mo Fu

    2006-08-15

    In this study, the effect of suppression on phosphate liberation from eutrophic lake sediment by using fly ash and ordinary Portland cement (OPC) was investigated by small scale experiment. A system including sediment, lake water, and several kinds of capping materials was designed to clarify the suppression of phosphate liberation from sediment under the anaerobic condition. The suppression efficiencies of fly ash, OPC and glass bead used as control material were also determined, and these effects were discussed. The suppression efficiency of glass bead was 44.4%, and those of fly ash and OPC were 84.4%, 94.9%, respectively. The suppression by fly ash and OPC was mainly carried out by the adsorption effect, in addition to the covering effect. The suppression efficiency depended on the amounts of the material used, and about 90% of liberated phosphate was suppressed by fly ash of 10.0 Kg m{sup -2}, and OPC of 6.0 Kg m{sup -2}. The concentrations of heavy metals, such as mercury, cadmium, lead, copper, zinc, chromium, silver, arsenic and nickel, in fly ash and OPC were lower than those in the environmental materials. And it was considered that the concentrations of heavy metals in fly ash and OPC were too low to influence the ecosystem in natural water region.

  5. Effect of temperature on the hydration of Portland cement blended with siliceous fly ash

    SciTech Connect

    Deschner, Florian; Lothenbach, Barbara; Winnefeld, Frank; Neubauer, Jürgen

    2013-10-15

    The effect of temperature on the hydration of Portland cement pastes blended with 50 wt.% of siliceous fly ash is investigated within a temperature range of 7 to 80 °C. The elevation of temperature accelerates both the hydration of OPC and fly ash. Due to the enhanced pozzolanic reaction of the fly ash, the change of the composition of the C–S–H and the pore solution towards lower Ca and higher Al and Si concentrations is shifted towards earlier hydration times. Above 50 °C, the reaction of fly ash also contributes to the formation of siliceous hydrogarnet. At 80 °C, ettringite and AFm are destabilised and the released sulphate is partially incorporated into the C–S–H. The observed changes of the phase assemblage in dependence of the temperature are confirmed by thermodynamic modelling. The increasingly heterogeneous microstructure at elevated temperatures shows an increased density of the C–S–H and a higher coarse porosity. -- Highlights: •The reaction of quartz powder at 80 °C strongly enhances the compressive strength. •Almost no strength increase of fly ash blended OPC at 80 °C was found after 2 days. •Siliceous hydrogarnet is formed upon the reaction of fly ash at high temperatures. •Temperature dependent change of the system was simulated by thermodynamic modelling. •Destabilisation of ettringite above 50 °C correlates with sulphate content of C–S–H.

  6. Performance of volcanic ash and pumice based blended cement concrete in mixed sulfate environment

    SciTech Connect

    Hossain, K.M.A. . E-mail: ahossain@ryerson.ca; Lachemi, M.

    2006-06-15

    The deterioration of concrete structures due to the presence of mixed sulfate in soils, groundwater and marine environments is a well-known phenomenon. The use of blended cements incorporating supplementary cementing materials and cements with low C{sub 3}A content is becoming common in such aggressive environments. This paper presents the results of an investigation on the performance of 12 volcanic ash (VA) and finely ground volcanic pumice (VP) based ASTM Type I and Type V (low C{sub 3}A) blended cement concrete mixtures with varying immersion period of up to 48 months in environments characterized by the presence of mixed magnesium-sodium sulfates. The concrete mixtures comprise a combination of two Portland cements (Type I and Type V) and four VA/VP based blended cements with two water-to-binder ratio of 0.35 and 0.45. Background experiments (in addition to strength and fresh properties) including X-ray diffraction (XRD), Differential scanning calorimetry (DSC), mercury intrusion porosimetry (MIP) and rapid chloride permeability (RCP) were conducted on all concrete mixtures to determine phase composition, pozzolanic activity, porosity and chloride ion resistance. Deterioration of concrete due to mixed sulfate attack and corrosion of reinforcing steel were evaluated by assessing concrete weight loss and measuring corrosion potentials and polarization resistance at periodic intervals throughout the immersion period of 48 months. Plain (Type I/V) cement concretes, irrespective of their C{sub 3}A content performed better in terms of deterioration and corrosion resistance compared to Type I/V VA/VP based blended cement concrete mixtures in mixed sulfate environment.

  7. Recycling municipal incinerator fly- and scrubber-ash into fused slag for the substantial replacement of cement in cement-mortars.

    PubMed

    Lee, Tzen-Chin; Rao, Ming-Kang

    2009-06-01

    Fly- and scrubber-ash (weight ratio of approximately 1:3) from municipal solid waste incinerators (MSWI) are a major land-fill disposal problem due to their leaching of heavy metals. We uniformly mixed both types of ash with optimal amounts of waste glass frit, which was then melted into a glassy slag. The glassy slag was then pulverized to a particle size smaller than 38microm for use as a cement substitute (20-40% of total cement) and blended with sand and cement to produce slag-blended cement-mortar (SCM) specimens. The toxicity characteristics of the leaching procedure tests on the pulverized slag samples revealed that the amount of leached heavy metals was far below regulatory thresholds. The compressive strength of the 28-day cured SCM specimens was comparable to that of ordinary Portland cement mortars, while the compressive strength of specimens cured for 60 or 90 days were 3-11% greater. The observed enhanced strength is achieved by Pozzolanic reaction. Preliminary evaluation shows that the combination of MSWI fly- and scrubber-ash with waste glass yields a cost effective and environmentally friendly cement replacement in cement-mortars. PMID:19216067

  8. A novel method for immobilization of heavy metals from MSW incinerator fly ash via use of Sorel cement

    SciTech Connect

    Macakova, S.; Hepworth, M.H.

    1996-12-31

    Since fly ash contains a higher concentration of toxic elements than bottom ash, it is not usually possible to deposit it in ordinary landfills. The special landfill sites (ash monofills) for ash, which do not endanger ground water supplies are both temporary and an expensive solution and are not acceptable by people who live adjacent to them. According to the United States Supreme Court decision ruling on May 2, 1994, incinerator ash from municipal combustion facilities are subject to the Resource Conservation and Recovery Act as potentially hazardous waste. In the autumn of 1993, a research program was initiated by one of the authors to employ a novel method for stabilization of the fly ash from electrostatic precipitators. The novelty of this method is that it used by-products from magnesium processing plants to prepare magnesia cement, so called Sorel cement, to stabilize fly ash from MSWI. Sorel cement is a combination of magnesium oxide and magnesium chloride, currently by-products of a combination of magnesium oxide and magnesium chloride, currently by-products of magnesium processing operations. The main goal of this research program was to treat fly ash prior to its disposal and to investigate the possibility of utilizing a new ash-concrete product.

  9. Stabilization treatment of soft subgrade soil by sewage sludge ash and cement.

    PubMed

    Chen, Li; Lin, Deng-Fong

    2009-02-15

    In this study, incinerated sewage sludge ash (ISSA) is mixed with cement in a fixed ratio of 4:1 for use as a stabilizer to improve the strength of soft, cohesive, subgrade soil. Five different ratios (in wt%: 0%, 2%, 4%, 8%, and 16%) of ISSA/cement admixture are mixed with cohesive soil to make soil samples. In order to understand the influences of admixtures on the soil properties, tests of the pH value, Atterberg limits, compaction, California bearing ratio (CBR), unconfined compressive strength, and triaxial compression were performed on those samples. The study shows that the unconfined compressive strength of specimens with the ISSA/cement addition was improved to approximately 3-7 times better than that of the untreated soil; furthermore, the swelling behavior was also effectively reduced as much as 10-60% for those samples. In some samples, the ISSA/cement additive improved the CBR values by up to 30 times that of untreated soil. This suggests that ISSA/cement has many potential applications in the field of geotechnical engineering. PMID:18579294

  10. Assessment of Pb-slag, MSWI bottom ash and boiler and fly ash for using as a fine aggregate in cement mortar.

    PubMed

    Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo

    2008-06-15

    Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such. PMID:18068299

  11. Evaluation of blends tincal waste, volcanic tuff, bentonite and fly ash for use as a cement admixture.

    PubMed

    Abali, Y; Bayca, S U; Targan, S

    2006-04-17

    The evaluation of blends tincal waste (TW), fly ash (FA), bentonite (BE), volcanic tuff (VT) for use as a cement admixture was investigated. The properties examined include setting time, expansion, water requirement, specific surface and compressive strength of cement mixtures. The results revealed that the early compressive strength decrease with increasing tincal waste, due to tincal waste increasing initial setting time of the cement. The tincal waste and volcanic tuff of cement mixtures increased and there was reduction in compressive strength. The more the tincal waste increased the greater retardation there was initial setting time this may be attributed to containing high amount B2O3 and MgO content. The tincal waste and fly ash increased with expansion increased. Water requirement increased as the Blaine fineness of the cement mixtures increased. The results obtained were compared with standards and five batches were advised as suitable for the standard. PMID:16314042

  12. Production of cements from Illinois coal ash. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Wagner, J.C.; Bhatty, J.L.; Mishulovich, A.

    1997-05-01

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. These residues are composed largely of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. Since the residues are used as an integral component of the cement and not just as additives to concrete, larger amounts of the residues can be utilized. The process uses submerged combustion to melt blends of coal combustion residues with lime, clay, and/or sand. The submerged combustion melter utilizes natural gas-oxidant firing directly into a molten bath to provide efficient melting of mineral-like materials. Use of this melter for cement production has many advantages over rotary kilns including very little, if any, grinding of the feed material, very low emissions, and compact size. During the first year of the program, samples of coal combustion residues were blended and mixed, as needed; with lime, clay, and/or sand to adjust the composition. Six mixtures, three with fly ash and three with bottom ash, were melted in a laboratory-scale furnace. The resultant products were used in mortar cubes and bars which were subjected to ASTM standard tests of cementitious properties. In the hydraulic activity test, mortar cubes were found to have a strength comparable to standard mortar cements. In the compressive strength test, mortar cubes were found to have strengths that exceeded ASTM blended cement performance specifications. In the ASR expansion test, mortar bars were subjected to alkali-silica reaction-induced expansion, which is a problem for siliceous aggregate-based concretes that are exposed to moisture. The mortar bars made with the products inhibited 85 to 97% of this expansion. These results show that residue-based products have an excellent potential as ASR-preventing additions in concretes.

  13. Influence of the composition of cement kiln dust on its interaction with fly ash and slag

    SciTech Connect

    Chaunsali, Piyush; Peethamparan, Sulapha

    2013-12-15

    Cement kiln dust (CKD), a by-product of the cement industry, contains significant amounts of alkali, free lime, chloride and sulfate. Wide variation reported in the chemical composition of CKDs limits their potential application as a sustainable binder component in concrete. In the current study, the performance of two different CKDs as components in a novel binder is evaluated. Several binders are developed by blending CKDs with fly ash or slag. Binders with 70% CKD were prepared at a water-to-binder ratio of 0.4, and heat-cured at 75 °C to accelerate the strength development. The hydration progress was monitored using X-ray diffraction, and morphological examination was performed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Ettringite and calcium aluminosilicate hydrate (C-A-S-H) were identified as the main hydration products in the hardened binder system. Strength development of CKD-based binder was found to be significantly influenced by its free lime and sulfate contents. -- Highlights: •Interaction of cement kiln dust with fly ash and slag was explored. •CKD with higher free lime and sulfate content increased the strength of binder. •C-S-H like reaction gel with fibrillar morphology is observed in CKD-based binders.

  14. Mechanical performance and ultrasonic properties of cemented gangue backfill with admixture of fly ash.

    PubMed

    Wu, Di; Zhang, Yongliang; Liu, Yucheng

    2016-01-01

    Cemented gangue backfill (CGB) is prepared by mixing cement, coal gangue and water. Fly ash from the combustion of coal is commonly utilized as admixture to improve the mechanical performance and fluidity of CGB, as well as to reduce cost of preparing CGB. Uniaxial compressive strength (UCS) is one of the most commonly used indicators for evaluating the mechanical performance of CGB. Ultrasonic testing, which is a non-destructive measurement, can also be applied to determine the mechanical properties of cementitious materials such as CGB. So this paper investigates the UCS and ultrasonic pulse velocity (UPV) of CGB prepared at different fly ash dosage (19, 20 and 21 wt.%) and solid content (76.5, 77.5 and 78.5 wt.%), versus curing periods of 3-28 days. The UCS and UPV values of CGB increase with increasing fly ash dosage and solid content. In order to find out the correlation between the UCS and UPV values of CGB, different types (linear, logarithmic, exponential and power) of curve fitting are conducted on the CGB samples made at different solid content. An exponential relationship with the correlation coefficient of 0.959 appears to exist between the UCS and UPV for CGB samples. This obtained exponential relationship is validated to be available by performing the t- and F- tests. The results acquired by this paper are capable of providing guidance for utilizing UPV test to estimate the strength of underground CGB structures. PMID:26320702

  15. Self-cementing properties of oil shale solid heat carrier retorting residue.

    PubMed

    Talviste, Peeter; Sedman, Annette; Mõtlep, Riho; Kirsimäe, Kalle

    2013-06-01

    Oil shale-type organic-rich sedimentary rocks can be pyrolysed to produce shale oil. The pyrolysis of oil shale using solid heat carrier (SHC) technology is accompanied by large amount of environmentally hazardous solid residue-black ash-which needs to be properly landfilled. Usage of oil shale is growing worldwide, and the employment of large SHC retorts increases the amount of black ash type of waste, but little is known about its physical and chemical properties. The objectives of this research were to study the composition and self-cementing properties of black ash by simulating different disposal strategies in order to find the most appropriate landfilling method. Three disposal methods were simulated in laboratory experiment: hydraulic disposal with and without grain size separation, and dry dumping of moist residue. Black ash exhibited good self-cementing properties with maximum compressive strength values of >6 MPa after 90 days. About 80% of strength was gained in 30 days. However, the coarse fraction (>125 µm) did not exhibit any cementation, thus the hydraulic disposal with grain size separation should be avoided. The study showed that self-cementing properties of black ash are governed by the hydration of secondary calcium silicates (e.g. belite), calcite and hydrocalumite. PMID:23528998

  16. Evaluation of Strength Characteristics of Laterized Concrete with Corn Cob Ash (CCA) Blended Cement

    NASA Astrophysics Data System (ADS)

    Ikponmwosa, E. E.; Salau, M. A.; Kaigama, W. B.

    2015-11-01

    Agricultural wastes are dumped in landfills or left on land in which they constitute nuisance. This study presents the results of investigation of strength characteristics of reinforced laterized concrete beams with cement partially replaced with corn cob (agricultural wastes) ash (CCA). Laterized concrete specimen of 25% laterite and 75% sharp sand were made by blending cement with corn cob ash at 0 to 40% in steps of 10%. A concrete mix ratio of 1:2:4 was used to cast 54 cubes of 150×150×150mm size and 54 beams of dimension 750×150×150mm. The results show that the consistency and setting time of cement increased as the percentage replacement of cement with CCA increased while the workability and density of concrete decreased as the percentage of CCA increased. There was a decrease in compressive strength when laterite was introduced to the concrete from 25.04 to 22.96N/mm2 after 28 days and a continual reduction in strength when CCA was further added from 10% to 40% at steps of 10%. Generally, the beam specimens exhibited majorly shear failure with visible diagonal cracks extending from support points to the load points. The corresponding central deflection in beams, due to two points loading, increased as the laterite was added to the concrete mix but reduced and almost approaching that of the control as 10% CCA was added. The deflection then increased as the CCA content further increased to 20%, 30% and 40% in the mix. It was also noted that the deflection of all percentage replacement including 40% CCA is less than the standard recommended maximum deflection of the beam. The optimal flexural strength occurred with 10% CCA content.

  17. The Impact of Coal Combustion Fly Ash Used as a Supplemental Cementitious Material on the Leaching of Constituents from Cements and Concretes

    EPA Science Inventory

    The objective of this report is to compare the leaching of portland cement-based materials that have been prepared with and without coal combustion fly ash to illustrate whether there is evidence that the use of fly ash in cement and concrete products may result in increased leac...

  18. A novel way to upgrade the coarse part of a high calcium fly ash for reuse into cement systems.

    PubMed

    Antiohos, S K; Tsimas, S

    2007-01-01

    Reject fly ash (rFA) represents a significant portion of the fly ashes produced from coal-fired power plants. Due to the high carbon content and large particle mean diameter, rFA is not utilized in the construction sector (for example, as supplementary cementing material) and is currently dumped into landfills, thus representing an additional environmental burden. Recently, the feasibility of using rFA in a relatively small number of applications, like solidification/stabilization of other wastes, has been investigated by different researchers. However, as the overall amount of fly ash utilized in such applications is still limited, there is a need to investigate other possibilities for rFA utilization starting from a deeper understanding of its properties. In the work presented herein, mechanical and hydration properties of cementitious materials prepared by blending the coarse fraction of a lignite high-calcium fly ash with ordinary cement were monitored and compared with the respective ones of a good quality fly ash-cement mixture. The results of this work reveal that a relatively cheap, bilateral classification-grinding method is able to promote the pozzolanic behavior of the rFAs, so that the overall performances of rFA containing cements are drastically improved. The evaluation of these results supports the belief that appropriate utilization of non-standardized materials may lead to new environmental-friendly products of superior quality. PMID:16762538

  19. Mechanical properties and leaching modeling of activated incinerator bottom ash in Portland cement blends.

    PubMed

    Onori, Roberta; Polettini, Alessandra; Pomi, Raffaella

    2011-02-01

    In the present study the evolution of mechanical strength and the leaching behavior of major and trace elements from activated incinerator bottom ash/Portland cement mixtures were investigated. Chemical and mechanical activation were applied with the purpose of improving the reactivity of bottom ash in cement blends. Chemical activation made use of NaOH, KOH, CaCl(2) or CaSO(4), which were selected for the experimental campaign on the basis of the results from previous studies. The results indicated that CaCl(2) exhibited by far the best effects on the evolution of the hydration process in the mixtures; a positive effect on mechanical strength was also observed when CaSO(4) was used as the activator, while the gain in strength produced by KOH and NaOH was irrelevant. Geochemical modeling of the leaching solutions provided information on the mineral phases responsible for the release of major elements from the hardened materials and also indicated the important role played by surface sorption onto amorphous Fe and Al minerals in dictating the leaching of Pb. The leaching of the other trace metal cations investigated (Cu, Ni and Zn) could not be explained by any pure mineral included in the thermodynamic database used, suggesting they were present in the materials in the form of complex minerals or phase assemblages for which no consistent thermodynamic data are presently available in the literature. PMID:20646923

  20. Mechanical properties and leaching modeling of activated incinerator bottom ash in Portland cement blends

    SciTech Connect

    Onori, Roberta; Polettini, Alessandra; Pomi, Raffaella

    2011-02-15

    In the present study the evolution of mechanical strength and the leaching behavior of major and trace elements from activated incinerator bottom ash/Portland cement mixtures were investigated. Chemical and mechanical activation were applied with the purpose of improving the reactivity of bottom ash in cement blends. Chemical activation made use of NaOH, KOH, CaCl{sub 2} or CaSO{sub 4}, which were selected for the experimental campaign on the basis of the results from previous studies. The results indicated that CaCl{sub 2} exhibited by far the best effects on the evolution of the hydration process in the mixtures; a positive effect on mechanical strength was also observed when CaSO{sub 4} was used as the activator, while the gain in strength produced by KOH and NaOH was irrelevant. Geochemical modeling of the leaching solutions provided information on the mineral phases responsible for the release of major elements from the hardened materials and also indicated the important role played by surface sorption onto amorphous Fe and Al minerals in dictating the leaching of Pb. The leaching of the other trace metal cations investigated (Cu, Ni and Zn) could not be explained by any pure mineral included in the thermodynamic database used, suggesting they were present in the materials in the form of complex minerals or phase assemblages for which no consistent thermodynamic data are presently available in the literature.

  1. Recycling ash into the first stage of cyclone pre-heater of cement kiln.

    PubMed

    Zhan, Ming-Xiu; Fu, Jian-Ying; Havukainen, Jouni; Chen, Tong; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-10-01

    Fly ash collected from the bag filter could be recycled into the first stage of the cyclone pre-heater of the cement kiln, resulting in the possible enrichment of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). In this study, soxhlet fly ash (SFA) and raw meal (RM) were selected as the basis for the PCDD/F formation experiments. The levels of 2,3,7,8-PCDD/Fs formed on the SFA and RM were observed to be 2550pg/g (157pg I-TEQ/g) and 1142pg/g (55pg I-TEQ/g), respectively. While less 2,3,7,8-PCDD/Fs was detected when SFA was mixed with RM, suggesting that recycling cement kiln ash would not largely increase the concentration of PCDD/Fs in flue gas. Furthermore, the possible influencing factors on the PCDD/F formation were also investigated. The formation of 2,3,7,8-PCDD/Fs was up to 10,871pg/g (380pg I-TEQ/g) with the adding of CuCl2, which was much higher than the results of CuO and activated carbon. Most importantly, the homologue, congener and gas/particle distribution of PCDD/Fs indicated that de novo synthesis was the dominant PCDD/F formation pathway for SFA. Lastly, principal component analysis (PCA) was also conducted to identify the relationship between the compositions of reactant and the properties of PCDD/Fs produced. PMID:27389860

  2. The application of waterworks sludge ash to stabilize the volume of cement paste.

    PubMed

    Luo, H L; Kuo, W T; Lin, D F

    2008-01-01

    In order to extend the recycling of waterworks sludge to engineering applications, this paper addresses the influence of nano-SiO2 on incinerated waterworks sludge ash (IWSA) cement paste attacked by sulfate. Tests were performed such as length measurement for volume change, compressive strength, weight loss, and micro-structural testing using scanning electron microscopy (SEM). The results indicate that when a portion of the cement in the paste was replaced by IWSA, the IWSA diluted the cementitious material C3A, and filled the capillary pores in the hardened paste. Moreover, since IWSA has potential pozzolanic activity, it can chemically react with Ca(OH)2 crystals in the paste and can consequently improve the resistance of the paste to sulfate attack. Test results also show that due to the fully developed pozzolanic effect of IWSA, the major reaction products of sulfate attack, gypsum and ettringite, were clearly reduced. Hence, the expansion rate in length decreased with the increase of IWSA replacement. Furthermore, the addition of nano-SiO2 to IWSA cement paste can also reduce the length expansion rate. PMID:18235178

  3. Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash.

    PubMed

    Liu, Guorui; Zhan, Jiayu; Zhao, Yuyang; Li, Li; Jiang, Xiaoxu; Fu, Jianjie; Li, Chunping; Zheng, Minghui

    2016-07-01

    Co-processing municipal solid waste incinerator (MSWI) fly ash in cement kilns is challenging because the unintentional production of persistent organic pollutants (POPs) during the process is not well understood. The distributions, profiles and formation mechanisms of polychlorinated naphthalenes (PCNs) as new POPs covered under Stockholm Convention in two cement kilns co-processing MSWI fly ash were studied. The average concentrations of PCNs in stack gas samples were 710 ng m(-3). The PCN concentration in particle samples collected from different process stages in the cement kilns ranged from 1.1 to 84.7 ng g(-1). Three process sites including suspension pre-heater boiler, humidifier tower, and the kiln back-end bag filter were identified to be the major formation sites of PCNs in cement kilns co-processing MSWI fly ash. The PCN distribution patterns were similar to that of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs), which indicates the possibility for simultaneous control of PCNs and PCDD/Fs in cement kilns co-processing fly ash. Chlorination was suggested to be an important formation mechanism of PCNs, and chlorination pathways of PCN congeners are proposed based on the congener profiles. Thermodynamic calculations, including relative thermal energies (ΔE) and standard free energy of formation (ΔG), and the charge densities of the carbon atoms in PCN supported the proposed chlorination mechanisms for PCN formation. The results presented in this study might provide helpful information for developing techniques and strategies to control PCN emissions during cement kilns co-processing MSWI fly ash. PMID:27135696

  4. Surface fractal analysis of pore structure of high-volume fly-ash cement pastes

    NASA Astrophysics Data System (ADS)

    Zeng, Qiang; Li, Kefei; Fen-Chong, Teddy; Dangla, Patrick

    2010-11-01

    The surface fractal dimensions of high-volume fly-ash cement pastes are evaluated for their hardening processes on the basis of mercury intrusion porosimetry (MIP) data. Two surface fractal models are retained: Neimark's model with cylindrical pore hypothesis and Zhang's model without pore geometry assumption. From both models, the logarithm plots exhibit the scale-dependent fractal properties and three distinct fractal regions (I, II, III) are identified for the pore structures. For regions I and III, corresponding to the large (capillary) and small (C-S-H inter-granular) pore ranges respectively, the pore structure shows strong fractal property and the fractal dimensions are evaluated as 2.592-2.965 by Neimark's model and 2.487-2.695 by Zhang's model. The fractal dimension of region I increases with w/ b ratio and hardening age but decreases with fly-ash content by its physical filling effect; the fractal dimension of region III does not evolve much with these factors. The region II of pore size range, corresponding to small capillary pores, turns out to be a transition region and show no clear fractal properties. The range of this region is much influenced by fly-ash content in the pastes. Finally, the correlation between the obtained fractal dimensions and pore structure evolution is discussed in depth.

  5. Utilization of municipal solid waste incineration fly ash for sulfoaluminate cement clinker production.

    PubMed

    Wu, Kai; Shi, Huisheng; Guo, Xiaolu

    2011-01-01

    The feasibility of partially substituting raw materials with municipal solid waste incineration (MSWI) fly ash in sulfoaluminate cement (SAC) clinker production was investigated by X-ray diffraction (XRD), compressive strength and free expansion ratio testing. Three different leaching tests were used to assess the environmental impact of the produced material. Experimental results show that the replacement of MSWI fly ash could be taken up to 30% in the raw mixes. The good quality SAC clinkers are obtained by controlling the compositional parameters at alkalinity modulus (C(m)) around 1.05, alumina-sulfur ratio (P) around 2.5, alumina-silica ratio (N) around 2.0~3.0 and firing the raw mixes at 1250 °C for 2h. The compressive strengths of SAC are high in early age while that develop slowly in later age. Results also show that the expansive properties of SAC are strongly depended on the gypsum content. Leaching studies of toxic elements in the hydrated SAC-based system reveal that all the investigated elements are well bounded in the clinker minerals or immobilized by the hydration products. Although some limited positive results indicate that the SAC prepared from MSWI fly ash would present no immediate thread to the environment, the long-term toxicity leaching behavior needs to be further studied. PMID:21616653

  6. Chemical activation in view of MSWI bottom ash recycling in cement-based systems.

    PubMed

    Polettini, A; Pomi, R; Fortuna, E

    2009-03-15

    In the present study, the feasibility of recycling incinerator bottom ash in cementitious systems by means of chemical activation was investigated. Different Na-, K- and Ca-based hydroxides and salts were selected for the experiments on the basis of their recognized effects on activation of typical pozzolanic materials. The evolution of mechanical properties of bottom ash/Portland cement mixtures and the leaching of trace metals from the materials were a matter of major concern. The experiments were arranged according to a full factorial design, which also allowed to derive a predictive model for unconfined compressive strength as affected by bottom ash content as well as activator type and dosage. Among the activators tested, calcium chloride was found to affect mechanical strength far more positively than the other species used, at the same time ensuring low metal release from the material. On the other hand, the use of potassium sulfate was observed to cause a significant increase in metal leaching at pH<12, which was probably associated to the release of contaminants initially immobilized within the structure of ettringite as soon as it converted into monosulfate over time. PMID:18632208

  7. Utilization of municipal solid waste incineration fly ash for sulfoaluminate cement clinker production

    SciTech Connect

    Wu Kai; Shi Huisheng; Guo Xiaolu

    2011-09-15

    Highlights: > The replacement can be taken up to 30% of MSWI fly ash in the raw mix. > The novelty compositional parameters were defined, their optimum values were determined. > Expansive property of SAC is strongly depended on gypsum content. > Three leaching test methods are used to assess the environmental impact. - Abstract: The feasibility of partially substituting raw materials with municipal solid waste incineration (MSWI) fly ash in sulfoaluminate cement (SAC) clinker production was investigated by X-ray diffraction (XRD), compressive strength and free expansion ratio testing. Three different leaching tests were used to assess the environmental impact of the produced material. Experimental results show that the replacement of MSWI fly ash could be taken up to 30% in the raw mixes. The good quality SAC clinkers are obtained by controlling the compositional parameters at alkalinity modulus (C{sub m}) around 1.05, alumina-sulfur ratio (P) around 2.5, alumina-silica ratio (N) around 2.0{approx}3.0 and firing the raw mixes at 1250 deg. C for 2 h. The compressive strengths of SAC are high in early age while that develop slowly in later age. Results also show that the expansive properties of SAC are strongly depended on the gypsum content. Leaching studies of toxic elements in the hydrated SAC-based system reveal that all the investigated elements are well bounded in the clinker minerals or immobilized by the hydration products. Although some limited positive results indicate that the SAC prepared from MSWI fly ash would present no immediate thread to the environment, the long-term toxicity leaching behavior needs to be further studied.

  8. Self-degradable Slag/Class F Fly Ash-Blend Cements

    SciTech Connect

    Sugama, T.; Warren, J.; Butcher, T.; Lance Brothers; Bour, D.

    2011-03-01

    Self-degradable slag/Class F fly ash blend pozzolana cements were formulated, assuming that they might serve well as alternative temporary fracture sealers in Enhanced Geothermal System (EGS) wells operating at temperatures of {ge} 200 C. Two candidate formulas were screened based upon material criteria including an initial setting time {ge} 60 min at 85 C, compressive strength {ge} 2000 psi for a 200 C autoclaved specimen, and the extent of self-degradation of cement heated at {ge} 200 C for it was contacted with water. The first screened dry mix formula consisted of 76.5 wt% slag-19.0 wt% Class F fly ash-3.8 wt% sodium silicate as alkali activator, and 0.7 wt% carboxymethyl cellulose (CMC) as the self-degradation promoting additive, and second formula comprised of 57.3 wt% slag, 38.2 wt% Class F fly ash, 3.8 wt% sodium silicate, and 0.7 wt% CMC. After mixing with water and autoclaving it at 200 C, the aluminum-substituted 1.1 nm tobermorite crystal phase was identified as hydrothermal reaction product responsible for the development of a compressive strength of 5983 psi. The 200 C-autoclaved cement made with the latter formula had the combined phases of tobermorite as its major reaction product and amorphous geopolymer as its minor one providing a compressive strength of 5271 psi. Sodium hydroxide derived from the hydrolysis of sodium silicate activator not only initiated the pozzolanic reaction of slag and fly ash, but also played an important role in generating in-situ exothermic heat that significantly contributed to promoting self-degradation of cementitious sealers. The source of this exothermic heat was the interactions between sodium hydroxide, and gaseous CO{sub 2} and CH{sub 3}COOH by-products generated from thermal decomposition of CMC at {ge} 200 C in an aqueous medium. Thus, the magnitude of this self-degradation depended on the exothermic temperature evolved in the sealer; a higher temperature led to a sever disintegration of sealer. The exothermic

  9. The durability of concrete containing a high-level of fly ash or a ternary blend of supplementary cementing materials

    NASA Astrophysics Data System (ADS)

    Gilbert, Christine M.

    The research for this study was conducted in two distinct phases as follows: Phase 1: The objective was to determine the effect of fly ash on the carbonation of concrete. The specimens made for this phase of the study were larger in size than those normally used in carbonation studies and were are meant to more accurately reflect real field conditions. The results from early age carbonation testing indicate that the larger size specimens do not have a measured depth of carbonation as great as that of the smaller specimens typically used in carbonation studies at the same age and under the same conditions. Phase 2: The objective was to evaluate the performance of ternary concrete mixes containing a ternary cement blend consisting of Portland cement, slag and Type C fly ash. It was found that concrete mixtures containing the fly ash with the lower calcium (CaO) content (in binary or ternary blends) provided superior durability performance and resistance to ASR compared to that of the fly ash with the higher CaO content. Ternary blends (regardless of the CaO content of the fly ash) provided better overall durability performance than binary blends of cementing materials or the control.

  10. Microstructure and properties of the binder of fly ash-fluorogypsum-Portland cement

    SciTech Connect

    Yan, P.; Yang, W.; Qin, X.; You, Y.

    1999-03-01

    The hydration process, mortar microstructure, and properties of the binder consisting of fly ash, fluorogypsum, and Portland cement were investigated with X-ray diffraction, differential thermal analysis, scanning electron microscopy with energy dispersing spectrum, and mercury intrusion porosimetry. Its major hydrates are hydraulic gypsum solid solution, CSH gel, and ettringite. The addition of alum activator enhanced the formation of ettringite and the transformation of anhydrite into gypsum. They intermix uniformly to form a dense mortar structure with very low porosity and low proportion of large pores. The binder shows high strength, good volume stability, and excellent water resistance. The properties of the binder can be adjusted by the quantity of alum added to prepare shrinkage-free or microexpansive concrete.

  11. Solidification/stabilization of arsenic containing solid wastes using portland cement, fly ash and polymeric materials.

    PubMed

    Singh, Tony Sarvinder; Pant, K K

    2006-04-17

    Stabilization/solidification (S/S) is used as a pre-landfill waste treatment technology that aims to make hazardous industrial wastes safe for disposal. Cement-based solidification/stabilization technology is widely used because it offer assurance of chemical stabilization of many contaminants and produce a stable form of waste. The leaching behavior of arsenic from a solidified/stabilized waste was studied to obtain information about their potential environmental risk. Activated alumina (AA) contaminated with arsenic was used as a waste, which was stabilized/solidified (S/S) using ordinary portland cement (C), fly ash (FA), calcium hydroxide (CH) and various polymeric materials such as polystyrene and polymethyl methacrylate (PMMA). Toxicity characteristics leaching procedure (TCLP) and semi-dynamic leach tests were conducted to evaluate the leaching behavior of arsenic. Formations of calcite along with precipitate formation of calcium arsenite were found to be responsible for low leaching of arsenic from the stabilized/solidified samples. Effective diffusivity of arsenic ion from the matrix and leachablity index was also estimated. Minimum leaching of the contaminant was observed in matrix having AA+C+FA+CH due to the formation of calcite. PMID:16271283

  12. Resistance of fly ash-Portland cement blends to thermal shock

    DOE PAGESBeta

    Pyatina, Tatiana; Sugama, Toshifumi

    2015-09-11

    Thermal-shock resistance of high-content fly ash-Portland cement blends was tested in the following ways. Activated and non-activated blends with 80-90 % fly ash F (FAF) were left to set at room temperature, then hydrated for 24 hours at 85°C and 24-more hours at 300°C and tested in five thermal-shock cycles (600°C heat - 25°C water quenching). XRD, and thermal gravimetric analyses, along with calorimetric measurements and SEM-EDX tests demonstrated that the activated blends form more hydrates after 24 hours at 300°C, and achieve a higher short-term compressive strength than do non-activated ones. Sodium meta-silicate and sodaash engendered the concomitant hydrationmore » of OPC and FAF, with the formation of mixed crystalline FAF-OPC hydrates and FAF hydrates, such as garranite, analcime, and wairakite, along with the amorphous FAF hydration products. In SS-activated and non-activated blends separate OPC (tobermorite) and FAF (amorphous gel) hydrates with no mixed crystalline products formed. The compressive strength of all tested blends decreased by nearly 50% after 5 thermal-shock test cycles. These changes in the compressive strength were accompanied by a marked decrease in the intensities of XRD patterns of the crystalline hydrates after the thermalshock. As a result, there was no significant difference in the performance of the blends with different activators« less

  13. Resistance of fly ash-Portland cement blends to thermal shock

    SciTech Connect

    Pyatina, Tatiana; Sugama, Toshifumi

    2015-09-11

    Thermal-shock resistance of high-content fly ash-Portland cement blends was tested in the following ways. Activated and non-activated blends with 80-90 % fly ash F (FAF) were left to set at room temperature, then hydrated for 24 hours at 85°C and 24-more hours at 300°C and tested in five thermal-shock cycles (600°C heat - 25°C water quenching). XRD, and thermal gravimetric analyses, along with calorimetric measurements and SEM-EDX tests demonstrated that the activated blends form more hydrates after 24 hours at 300°C, and achieve a higher short-term compressive strength than do non-activated ones. Sodium meta-silicate and sodaash engendered the concomitant hydration of OPC and FAF, with the formation of mixed crystalline FAF-OPC hydrates and FAF hydrates, such as garranite, analcime, and wairakite, along with the amorphous FAF hydration products. In SS-activated and non-activated blends separate OPC (tobermorite) and FAF (amorphous gel) hydrates with no mixed crystalline products formed. The compressive strength of all tested blends decreased by nearly 50% after 5 thermal-shock test cycles. These changes in the compressive strength were accompanied by a marked decrease in the intensities of XRD patterns of the crystalline hydrates after the thermalshock. As a result, there was no significant difference in the performance of the blends with different activators

  14. Properties of high calcium fly ash geopolymer pastes with Portland cement as an additive

    NASA Astrophysics Data System (ADS)

    Phoo-ngernkham, Tanakorn; Chindaprasirt, Prinya; Sata, Vanchai; Pangdaeng, Saengsuree; Sinsiri, Theerawat

    2013-02-01

    The effect of Portland cement (OPC) addition on the properties of high calcium fly ash geopolymer pastes was investigated in the paper. OPC partially replaced fly ash (FA) at the dosages of 0, 5%, 10%, and 15% by mass of binder. Sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) solutions were used as the liquid portion in the mixture: NaOH 10 mol/L, Na2SiO3/NaOH with a mass ratio of 2.0, and alkaline liquid/binder (L/B) with a mass ratio of 0.6. The curing at 60°C for 24 h was used to accelerate the geopolymerization. The setting time of all fresh pastes, porosity, and compressive strength of the pastes at the stages of 1, 7, 28, and 90 d were tested. The elastic modulus and strain capacity of the pastes at the stage of 7 d were determined. It is revealed that the use of OPC as an additive to replace part of FA results in the decreases in the setting time, porosity, and strain capacity of the paste specimens, while the compressive strength and elastic modulus seem to increase.

  15. Engineering properties of cement mortar with pond ash in South Korea as construction materials: from waste to concrete

    NASA Astrophysics Data System (ADS)

    Jung, Sang; Kwon, Seung-Jun

    2013-09-01

    Among the wastes from coal combustion product, only fly ash is widely used for mineral mixture in concrete for its various advantages. However the other wastes including bottom ash, so called PA (pond ash) are limitedly reused for reclamation. In this paper, the engineering properties of domestic pond ash which has been used for reclamation are experimentally studied. For this, two reclamation sites (DH and TA) in South Korea are selected, and two domestic PAs are obtained. Cement mortar with two different w/c (water to cement) ratios and 3 different replacement ratios (0%, 30%, and 60%) of sand are prepared for the tests. For workability and physical properties of PA cement mortar, several tests like flow, setting time, and compressive strength are evaluated. Several durability tests including porosity measuring, freezing and thawing, chloride migration, and accelerated carbonation are also performed. Through the tests, PA (especially from DH area) in surface saturated condition is evaluated to have internal curing action which leads to reasonable strength development and durability performances. The results show a potential applicability of PA to concrete aggregate, which can reduce consuming natural resources and lead to active reutilization of coal product waste.

  16. Reusing fly ash in glass fibre reinforced cement: a new generation of high-quality GRC composites.

    PubMed

    Payá, J; Bonilla, M; Borrachero, M V; Monzó, J; Peris-Mora, E; Lalinde, L F

    2007-01-01

    New composite materials based on an alkali-resistant glass-fibre reinforced cement (AR-GRC) system are being developed by using fly ash (FA) produced at coal thermoelectric power plants, and fluid catalytic cracking catalyst residue (FC3R) from the petrol industry as cement replacement materials. These wastes are reactive from the pozzolanic viewpoint, and modify the nature and the microstructure of the cement matrix when a part of the Portland cement is replaced in the formulation of GRC. Several microstructural and mechanical aspects are being studied for AR-GRC systems. The behaviour of composites exposed to ageing shows that the pozzolanic activity of the ground FA added in high amounts and its mixture with the FC3R increase the flexural strength and no evidences of strength decay are observed. Additionally, the fibres due to the high alkalinity of the cementing matrix can be deteriorated. Fibres in the control (only Portland cement) and FC3R containing composites were attacked, whereas composites with FA and their mixture with FC3R show that the fibres have not been attacked, due to the pozzolanic activity of replacing materials that reduce the calcium hydroxide content in the cementing matrix. PMID:17512718

  17. Strength development in concrete with wood ash blended cement and use of soft computing models to predict strength parameters

    PubMed Central

    Chowdhury, S.; Maniar, A.; Suganya, O.M.

    2014-01-01

    In this study, Wood Ash (WA) prepared from the uncontrolled burning of the saw dust is evaluated for its suitability as partial cement replacement in conventional concrete. The saw dust has been acquired from a wood polishing unit. The physical, chemical and mineralogical characteristics of WA is presented and analyzed. The strength parameters (compressive strength, split tensile strength and flexural strength) of concrete with blended WA cement are evaluated and studied. Two different water-to-binder ratio (0.4 and 0.45) and five different replacement percentages of WA (5%, 10%, 15%, 18% and 20%) including control specimens for both water-to-cement ratio is considered. Results of compressive strength, split tensile strength and flexural strength showed that the strength properties of concrete mixture decreased marginally with increase in wood ash contents, but strength increased with later age. The XRD test results and chemical analysis of WA showed that it contains amorphous silica and thus can be used as cement replacing material. Through the analysis of results obtained in this study, it was concluded that WA could be blended with cement without adversely affecting the strength properties of concrete. Also using a new statistical theory of the Support Vector Machine (SVM), strength parameters were predicted by developing a suitable model and as a result, the application of soft computing in structural engineering has been successfully presented in this research paper. PMID:26644928

  18. Strength development in concrete with wood ash blended cement and use of soft computing models to predict strength parameters.

    PubMed

    Chowdhury, S; Maniar, A; Suganya, O M

    2015-11-01

    In this study, Wood Ash (WA) prepared from the uncontrolled burning of the saw dust is evaluated for its suitability as partial cement replacement in conventional concrete. The saw dust has been acquired from a wood polishing unit. The physical, chemical and mineralogical characteristics of WA is presented and analyzed. The strength parameters (compressive strength, split tensile strength and flexural strength) of concrete with blended WA cement are evaluated and studied. Two different water-to-binder ratio (0.4 and 0.45) and five different replacement percentages of WA (5%, 10%, 15%, 18% and 20%) including control specimens for both water-to-cement ratio is considered. Results of compressive strength, split tensile strength and flexural strength showed that the strength properties of concrete mixture decreased marginally with increase in wood ash contents, but strength increased with later age. The XRD test results and chemical analysis of WA showed that it contains amorphous silica and thus can be used as cement replacing material. Through the analysis of results obtained in this study, it was concluded that WA could be blended with cement without adversely affecting the strength properties of concrete. Also using a new statistical theory of the Support Vector Machine (SVM), strength parameters were predicted by developing a suitable model and as a result, the application of soft computing in structural engineering has been successfully presented in this research paper. PMID:26644928

  19. In-situ early-age hydration study of sulfobelite cements by synchrotron powder diffraction

    SciTech Connect

    Álvarez-Pinazo, G.; Cuesta, A.; García-Maté, M.; Santacruz, I.; Losilla, E.R.; Fauth, F.; Aranda, M.A.G.; De la Torre, A.G.

    2014-02-15

    Eco-friendly belite calcium sulfoaluminate (BCSA) cement hydration behavior is not yet well understood. Here, we report an in-situ synchrotron X-ray powder diffraction study for the first hours of hydration of BCSA cements. Rietveld quantitative phase analysis has been used to establish the degree of reaction (α). The hydration of a mixture of ye'elimite and gypsum revealed that ettringite formation (α ∼ 70% at 50 h) is limited by ye'elimite dissolution. Two laboratory-prepared BCSA cements were also studied: non-active-BCSA and active-BCSA cements, with β- and α′{sub H}-belite as main phases, respectively. Ye'elimite, in the non-active-BCSA system, dissolves at higher pace (α ∼ 25% at 1 h) than in the active-BCSA one (α ∼ 10% at 1 h), with differences in the crystallization of ettringite (α ∼ 30% and α ∼ 5%, respectively). This behavior has strongly affected subsequent belite and ferrite reactivities, yielding stratlingite and other layered phases in non-active-BCSA. The dissolution and crystallization processes are reported and discussed in detail. -- Highlights: •Belite calcium sulfoaluminate cements early hydration mechanism has been determined. •Belite hydration strongly depends on availability of aluminum hydroxide. •Orthorhombic ye’elimite dissolved at a higher pace than cubic one. •Ye’elimite larger reaction degree yields stratlingite formation by belite reaction. •Rietveld method quantified gypsum, anhydrite and bassanite dissolution rates.

  20. CHEMICALLY BONDED CEMENTS FROM BOILER ASH AND SLUDGE WASTES. PHASE II REPORT, SEPT.1998-JULY 1999.

    SciTech Connect

    SUGAMA,T.YAGER,K.A.BLANKENHORN,D.

    1999-08-01

    Based upon the previous Phase I research program aimed at looking for ways of recycling the KeySpan-generated wastes, such as waste water treatment sludge (WWTS) and bottom ash (BA), into the potentially useful cementitious materials called chemically bonded cement (CBC) materials, the emphasis of this Phase II program done at Brookhaven National Laboratory, in a period of September 1998 through July 1999, was directed towards the two major subjects: One was to assess the technical feasibility of WWTS-based CBC material for use as Pb-exchange adsorbent (PEA) which remediates Pb-contaminated soils in the field; and the other was related to the establishment of the optimum-packaging storage system of dry BA-based CBC components that make it a promising matrix material for the steam-cured concrete products containing sand and coarse aggregate. To achieve the goal of the first subject, a small-scale field demonstration test was carried out. Using the PEA material consisting of 30 wt% WWTS, 13 wt% Type I cement and 57 wt% water, the PES slurry was prepared using a rotary shear concrete mixer, and then poured on the Pb-contaminated soil. The PEA-to-soil ratio by weight was a factor of 2.0. The placed PEA slurry was blended with soil using hand mixing tools such as claws and shovels. The wettability of soils with the PEA was very good, thereby facilitating the soil-PEA mix procedures. A very promising result was obtained from this field test; in fact, the mount of Pb leached out from the 25-day-aged PEA-treated soil specimen was only 0.74 mg/l, meeting the requirement for EPA safe regulation of < 5 mg/l. In contrast, a large amount (26.4 mg/l) of Pb was detected from the untreated soil of the same age. Thus, this finding demonstrated that the WWTS-based CBC has a potential for use as PEA material. Regarding the second subject, the dry-packed storage system consisting of 68.7 wt% BA, 13.0 wt% calcium aluminate cement (CAC), 13.0 wt% Type I portland cement and 5.3 wt

  1. CHEMICALLY BONDED CEMENTS FROM BOILER ASH AND SLUDGE WASTES. PHASE I REPORT AUGUST 1997 - JULY 1998

    SciTech Connect

    SUGAMA,T.; YAGER,K.A.

    2002-08-05

    In exploring methods to recycle boiler ash (BA) and waste water treatment sludge (WWTS), by-products generated from Keyspan's power plants, into commercially viable materials, we synthesized chemically bonded cements (CBC) offering the following three specific characteristics; (1) immobilization of hazardous heavy metals, such as Pb, Ni, and V, (2) rapid hardening and setting properties, and (3) development of high mechanical strength. The CBCs were prepared through an acid-base reaction between these by-products acting as the solid base reactants and the sodium polyphosphate solution as the cement-forming acid reactant, followed by a hydrating reaction. Furthermore, two additives, the calcium aluminate cements (CAC) and the calcium silicate cements (CSC) were incorporated into the CBC systems to improve their properties. Using a CBC formulation consisting of 53.8 wt% WWTS, 23.1 wt% CSC, and 23.1 wt% [40 wt% -(-NaPO{sub 3}-)-{sub n}]{sub 2} the Toxicity Characteristics Leaching Procedure (TCLP) tests showed that the concentrations of Pb, Ni, and V metals leached out from the specimens were minimal. This formulation originally contained {approx} 28800 mg/kg of Pb, {approx} 6300 mg/kg of Ni, and {approx} 11130 mg/kg of V; the amounts leaching into the acid extraction fluid were only 0.15 mg/L of Pb, 0.15 mg/L of Ni, and 4.63 mgiL of V. On the other hand, CBC specimens derived from a formulation consisting of 42 wt% BA, 18 wt% CAC and 40 wt% [40 wt% -(-NaPO{sub 3}-)-{sub n}] displayed an excellent compressive strength of 10.8 MPa at an early curing age of 2 hours after mixing at room temperature. The reason for its rapid hardening was due to a high exothermic energy evolved by the acid-base reaction. Furthermore, when these specimens were immersed for 28 days in water at 25 C, and exposed for 20 hours to steam at 80 C, a very high compressive strength of 3.32 MPa developed. Two physico-chemical factors played an important role in improving the mechanical strength of

  2. THE IMPACT OF DISSOLVED SALTS ON PASTES CONTAINING FLY ASH, CEMENT AND SLAG

    SciTech Connect

    Harbour, J.; Edwards, T.; Williams, V.

    2009-09-21

    The degree of hydration of a mixture of cementitious materials (Class F fly ash, blast furnace slag and portland cement) in highly concentrated alkaline salt solutions is enhanced by the addition of aluminate to the salt solution. This increase in the degree of hydration, as monitored with isothermal calorimetry, leads to higher values of dynamic Young's modulus and compressive strength and lower values of total porosity. This enhancement in performance properties of these cementitious waste forms by increased hydration is beneficial to the retention of the radionuclides that are also present in the salt solution. The aluminate ions in the solution act first to retard the set time of the mix but then enhance the hydration reactions following the induction period. In fact, the aluminate ions increase the degree of hydration by {approx}35% over the degree of hydration for the same mix with a lower aluminate concentration. An increase in the blast furnace slag concentration and a decrease in the water to cementitious materials ratio produced mixes with higher values of Young's modulus and lower values of total porosity. Therefore, these operational factors can be fine tuned to enhance performance properties of cementitious waste form. Empirical models for Young modulus, heat of hydration and total porosity were developed to predict the values of these properties. These linear models used only statistically significant compositional and operational factors and provided insight into those factors that control these properties.

  3. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    SciTech Connect

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C.

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  4. Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement Part 2. Mechanical strength of mortars and environmental impact.

    PubMed

    Aubert, J E; Husson, B; Sarramone, N

    2007-07-19

    This second of two articles dealing with the utilization of MSWI fly ash in blended cement studies the effects of two variants of the stabilization process on the behavior of the treated fly ash (TFA) introduced into cement-based mortars. From a technological point of view, the modifications of the process are very efficient and eliminate the swelling produced by the introduction of MSWI fly ash in cement-based mortars. TFA has a significant activity in cement-based mortars and can also advantageously replace a part of the cement in cement-based material. From an environmental point of view, the results of traditional leaching tests on monolithic and crushed mortars highlight a poor stabilization of some harmful elements such as antimony and chromium. The use of a cement rich in ground granulated blast furnace slag (GGBFS) with a view to stabilizing the chromium is not efficient. Since neither adequate tests nor quality criteria exist to evaluate the pollutant potential of a waste with a view to reusing it, it is difficult to conclude on the environmental soundness of such a practice. Further experiments are necessary to investigate the environmental impact of TFA introduced in cement-based mortars depending on the reuse scenario. PMID:17182180

  5. Fly and bottom ashes from biomass combustion as cement replacing components in mortars production: rheological behaviour of the pastes and materials compression strength.

    PubMed

    Maschio, Stefano; Tonello, Gabriele; Piani, Luciano; Furlani, Erika

    2011-10-01

    In the present research mortar pastes obtained by replacing a commercial cement with the equivalent mass of 5, 10, 20 and 30 wt.% of fly ash or bottom ash from fir chips combustion, were prepared and rheologically characterized. It was observed that the presence of ash modifies their rheological behaviour with respect to the reference blend due to the presence, in the ashes, of KCl and K2SO4 which cause precipitation of gypsum and portlandite during the first hydration stages of the pastes. Hydrated materials containing 5 wt.% of ash display compression strength and absorption at 28 d of same magnitude as the reference composition; conversely, progressive increase of ash cause a continuous decline of materials performances. Conversely, samples tested after 180 d display a marked decline of compression strength, as a consequence of potassium elution and consequent alkali-silica reaction against materials under curing. PMID:21762950

  6. Immobilization of trace elements in municipal solid waste incinerator (MSWI) fly ash by producing calcium sulphoaluminate cement after carbonation and washing.

    PubMed

    Wang, Lei; Jamro, Imtiaz Ali; Chen, Qi; Li, Shaobai; Luan, Jingde; Yang, Tianhua

    2016-03-01

    The possibility of producing calcium sulphoaluminate cement (CSA) by adding municipal solid waste incinerator (MSWI) fly ash to raw meal was investigated. After subjecting MSWI fly ash to accelerated carbonation and washing with water (ACW), various amounts (i.e., 5, 10 and 15 wt%) of the treated ash were added to raw meal composed of a mixture of bauxite, limestone and gypsum. The mixtures were sintered in a laboratory-scale muffle furnace at temperatures of 1250°, 1300°, 1325° and 1350 °C for various durations. The influence of different quantities of MSWI fly ash on the mineralogy, major phase composition and strength development of the resulting clinker was studied, as was the effect of ash treatments on leaching and volatilization of trace elements. The ACW treatment reduced the volatilization ratio of trace elements during the clinkerization process. Volatilization ratios for lead, cadmium and zinc were 21.5%, 33.6% and 16.3%, respectively, from the ACW fly ash treatment, compared with ratios of 97.5%, 93.1% and 85.2% from untreated fly ash. The volatilization ratios of trace elements were ordered as follows: untreated fly ash > carbonated fly ash > carbonated and water-washed fly ash. The ACW process also reduced the chloride content in the MSWI fly ash by 90 wt% and prevented high concentrations of trace elements in the effluents. PMID:26644396

  7. Re-use of stabilised flue gas ashes from solid waste incineration in cement-treated base layers for pavements.

    PubMed

    Cai, Zuansi; Jensen, Dorthe L; Christensen, Thomas H; Bager, Dirch H

    2003-02-01

    Fly ash from coal-burning power plants has been used extensively as a pozzolan and fine filler in concrete for many years. Laboratory experiments were performed investigating the effect of substituting the coal-based fly ash with chemically stabilised flue gas ashes (FGA) from waste incineration. Two types of FGA were treated by the Ferrox-process, which removes the majority of the easily soluble salts in the FGA and provides binding sites for heavy metals in terms of ferrihydrite. Cubes of cement treated base layer materials containing 5% stabilised FGA were cast, sealed and cured for two weeks. Cylinders (diameter 100 mm, length 150 mm) were drilled from these cubes for tank leaching experiments. Duplicate specimens were subject to compression strength testing and to tank leaching experiments. The compressive strength of the CTB fulfilled the Danish requirements for CTB, i.e. strength more than 5 MPa after 7 days. The tank leaching tests revealed that leaching of heavy metals was not significantly affected by the use of chemically stabilised flue gas ashes from waste incineration. Assuming that diffusion controls the leaching process it was calculated that less than 1% of the metals would leach during a 100-year period from a 0.5 m thick concrete slab exposed to water on one side. Leaching of the common ions Ca, Cl, Na and SO4 was increased 3-20 times from the specimens with chemically stabilised flue gas ashes from waste incineration. However, the quantities leached were still modest. These experiments suggest that FGA from waste incineration after Ferrox-treatment could be re-used in CTB without compromising the strength and leaching from the base layer. PMID:12667018

  8. The calcination process in a system for washing, calcinating, and converting treated municipal solid waste incinerator fly ash into raw material for the cement industry.

    PubMed

    Zhu, Fenfen; Takaoka, Masaki; Oshita, Kazuyuki; Morisawa, Shinsuke

    2011-07-01

    Calcination is the second step in a washing-calcination-conversion system in which treated municipal solid waste incinerator fly ash and bottom ash can be reused as raw material in the cement industry and can decompose or stabilize hazardous compounds, reduce residue amounts, and alter residue characteristics. In this research, only fly ash is discussed. Chloride reduction is important if treated fly ash is to be reused in cement; however, the relationship between washed fly ash properties and chloride reduction by calcination is not well understood. This study used washed residues of three types of fly ash-raw fly ash (RFA) from the boiler or economizer of an incineration system, fly ash collected in a bag filter injected with calcium hydroxide (Ca(OH)2) for acid removal (CaFA), and fly ash collected in a bag filter injected with sodium bicarbonate (NaHCO3) for acid removal (NaFA)-in calcination experiments with varying temperature (400-1100 degrees C) and atmosphere (100% nitrogen [N2] at 25 mL/min or 10% oxygen [O2] [90% N2] at fluxes of 25, 50, and 75 mL/min). From the perspective of chloride reduction, heating to 1000 degrees C with 1-hr heating time, 1-hr holding time, and an atmosphere of 10% O2/90% N2 was most suitable for calcination. Under these conditions, chloride levels were reduced by 91, 52, and 96% in washed residues of RFA, CaFA, and NaFA, respectively. Among the washed residues, the weight of the washed residue of NaFA decreased the most. PMID:21850828

  9. The effects of nanomaterials on microstructures of sludge ash cement paste.

    PubMed

    Lin, Deng-Fong; Tsai, Min-Chin

    2006-08-01

    To broaden the beneficial reuse of sewage sludge, small amounts of nanomaterial were considered as additives to evaluate influences of nanomaterials on microstructures of sludge cement paste. Paste specimens were manufactured using different mix designs and cured for various ages. Tests such as scanning electron microscope, X-ray diffraction, transmission electron microscope, and mercury intrusion porosimetry were then performed. Results obtained indicated that the quantities of crystallization in hydrates rose with the increased amounts of nanomaterial added. Moreover, nanomaterial additives could make crystallizations denser, pore sizes smaller, and the number of pores decreased. Consequently, the strength of sludge cement paste became better as more amounts of nanomaterial were added. PMID:16933647

  10. Effect of copolymer latexes on physicomechanical properties of mortar containing high volume fly ash as a replacement material of cement.

    PubMed

    Negim, El-Sayed; Kozhamzharova, Latipa; Gulzhakhan, Yeligbayeva; Khatib, Jamal; Bekbayeva, Lyazzat; Williams, Craig

    2014-01-01

    This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA) as partial replacement of cement in presence of copolymer latexes. Portland cement (PC) was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA) and 2-hydroxymethylacrylate (2-HEMA). Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM). The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final) were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes. PMID:25254256

  11. Effect of Copolymer Latexes on Physicomechanical Properties of Mortar Containing High Volume Fly Ash as a Replacement Material of Cement

    PubMed Central

    Kozhamzharova, Latipa; Gulzhakhan, Yeligbayeva; Bekbayeva, Lyazzat; Williams, Craig

    2014-01-01

    This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA) as partial replacement of cement in presence of copolymer latexes. Portland cement (PC) was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA) and 2-hydroxymethylacrylate (2-HEMA). Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM). The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final) were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes. PMID:25254256

  12. Evaluation of sulfidic mine tailings solidified/stabilized with cement kiln dust and fly ash to control acid mine drainage

    SciTech Connect

    Nehdi, M.; Tariq, A.

    2008-11-15

    In the present research, industrial byproducts, namely, cement kiln dust (CKD) and Class C fly ash (FAC) have been used as candidate materials along with the partial addition of sulfate-resistant cement (SRC) in the Stabilization/solidification of polymetallic sulfidic mine tailings (MT). The effectiveness of S/S was assessed by comparing laboratory experimental values obtained from unconfined compressive strength, hydraulic conductivity and leaching propensity tests of S/S samples with regulatory standards for safe surface disposal of such wastes. Despite general regulatory compliance of compressive strength and hydraulic conductivity, some solidified/stabilized-cured matrices were found unable to provide the required immobilization of pollutants. Solidified/stabilized and 90-day cured mine tailings specimens made with composite binders containing (10% CKD + 10% FAC), (5% SRC + 15% FAC) and (5% SRC + 5% CKD + 10% FAC) significantly impaired the solubility of all contaminants investigated and proved successful in fixing metals within the matrix, in addition to achieving adequate unconfined compressive strength and hydraulic conductivity values, thus satisfying USEPA regulations. Laboratory investigations revealed that, for polymetallic mining waste, leachate concentrations are the most critical factor in assessing the effectiveness of S/S technology.

  13. In situ powder diffraction study of belite sulfoaluminate clinkering.

    PubMed

    De la Torre, Angeles G; Cuberos, Antonio J M; Alvarez-Pinazo, Gema; Cuesta, Ana; Aranda, Miguel A G

    2011-05-01

    Belite sulfoaluminate (BSA) cements have been proposed as environmentally friendly building materials, as their production may release up to 35% less CO(2) into the atmosphere when compared with ordinary Portland cement fabrication. However, their formation mechanism has not been studied in detail so far. Here, an in situ high-temperature high-resolution synchrotron X-ray powder diffraction study is reported. Two types of BSA clinkers have been characterized, both containing 50-60 wt% C(2)S and 20-30 wt% C(4)A(3)\\underline{\\rm S} as main phases. One type is iron-rich and a second type (with different phase assemblage) is aluminium-rich. Furthermore, the C(2)S phase reacts slowly with water, thus activation of this compound is desirable in order to enhance the mechanical strength development of the resulting cements. To do so, iron-rich BSA clinkers have been doped with minor amounts of B(2)O(3) and Na(2)O to promote stabilization of α-forms of C(2)S, which are more reactive with water. The decarbonated raw materials were loaded into Pt tubes and heated to between 973 K and 1673 K, and patterns were collected using a high-energy synchrotron beam of wavelength λ = 0.30 Å. The thermal stability of Klein's salt in these clinkers has been clarified. Several reactions have been followed: formation and decomposition of Klein's salt, melting of aluminates and ferrite, and polymorphic transformations of dicalcium silicate: alpha'H-C2S → α-C(2)S. Changes in mineralogical phase assemblages at a given temperature owing to the addition of minor amounts of selected elements have also been determined. PMID:21525661

  14. Study on the effects of white rice husk ash and fibrous materials additions on some properties of fiber-cement composites.

    PubMed

    Hamzeh, Yahya; Ziabari, Kamran Pourhooshyar; Torkaman, Javad; Ashori, Alireza; Jafari, Mohammad

    2013-03-15

    This work assesses the effects of white rice husk ash (WRHA) as pozzolanic material, virgin kraft pulp (VKP), old corrugated container (OCC) and fibers derived from fiberboard (FFB) as reinforcing agents on some properties of blended cement composites. In the sample preparation, composites were manufactured using fiber-to-cement ratio of 25:75 by weight and 5% CaCl(2) as accelerator. Type II Portland cement was replaced by WRHA at 0%, 25% and 50% by weight of binder. A water-to-binder ratio of 0.55 was used for all blended cement paste mixes. For parametric study, compressive strength, water absorption and density of the composite samples were evaluated. Results showed that WRHA can be applied as a pozzolanic material to cement and also improved resistance to water absorption. However, increasing the replacement level of WRHA tends to reduce the compressive strength due to the low binding ability. The optimum replacement level of WRHA in mortar was 25% by weight of binder; this replacement percentage resulted in better compressive strengths and water absorption. OCC fiber is shown to be superior to VKF and FFB fibers in increasing the compressive strength, due to its superior strength properties. As expected, the increase of the WRHA content induced the reduction of bulk density of the cement composites. Statistical analysis showed that the interaction of above-mentioned variable parameters was significant on the mechanical and physical properties at 1% confidence level. PMID:23391756

  15. A new quantification method based on SEM-EDS to assess fly ash composition and study the reaction of its individual components in hydrating cement paste

    SciTech Connect

    Durdziński, Paweł T.; Dunant, Cyrille F.; Haha, Mohsen Ben; Scrivener, Karen L.

    2015-07-15

    Calcareous fly ashes are high-potential reactive residues for blended cements, but their qualification and use in concrete are hindered by heterogeneity and variability. Current characterization often fails to identify the dominant, most reactive, amorphous fraction of the ashes. We developed an approach to characterize ashes using electron microscopy. EDS element composition of millions of points is plotted in a ternary frequency plot. A visual analysis reveals number and ranges of chemical composition of populations: silicate, calcium-silicate, aluminosilicate, and calcium-rich aluminosilicate. We quantified these populations in four ashes and followed their hydration in two Portland-ash systems. One ash reacted at a moderate rate: it was composed of 70 vol.% of aluminosilicates and calcium-silicates and reached 60% reaction at 90 days. The other reacted faster, reaching 60% at 28 days due to 55 vol.% of calcium-rich aluminosilicates, but further reaction was slower and 15 vol.% of phases, the silica-rich ones, did not react.

  16. Micro-observations of different types of nano-Al₂O₃on the hydration of cement paste with sludge ash replacement.

    PubMed

    Luo, Huan-Lin; Lin, Deng-Fong; Shieh, Show-Ing; You, Yan-Fei

    2015-01-01

    In recent years, sewer systems and wastewater treatment plants have become important in developing countries. Consequently, the amount of sewage sludge produced by these countries has been gradually increasing, and determining how to properly recycle this sludge is becoming an important topic for researchers. In this study, to expand the recyclability of sewage sludge ash (SSA) in engineering applications, two types of nano-aluminium oxides (Al₂O₃), MC2A and MC2R, were added to SSA/cement paste and mortar specimens. The MC2R type (γ phase) had a smaller particle size and larger specific surface area than the MC2A type (α phase). The results indicate that the addition of nano-Al₂O₃to SSA/cement paste can effectively improve the hydration products of the paste. Moreover, the amount of hydration products increased as the amount of nano-Al₂O₃added to the SSA/cement paste increased. The test results indicate that MC2A nano-Al₂O₃can more uniformly distribute in the paste body and improve the hydration of cement than MC2R nano-Al₂O₃. Thus, more calcium-silicate-hydrate (C-S-H) gel and calcium aluminate hydrate (C-A-H) salts were produced, and the strength of the specimens was improved. This study suggests that MC2A nano-Al₂O₃is preferable to MC2R nano- Al₂O₃for SSA/cement specimen applications. PMID:26510613

  17. The effects of the mechanical-chemical stabilization process for municipal solid waste incinerator fly ash on the chemical reactions in cement paste.

    PubMed

    Chen, Cheng-Gang; Sun, Chang-Jung; Gau, Sue-Huai; Wu, Ching-Wei; Chen, Yu-Lun

    2013-04-01

    A water extraction process can remove the soluble salts present in municipal solid waste incinerator (MSWI) fly ash, which will help to increase the stability of the synthetic materials produced from the MSWI fly ash. A milling process can be used to stabilize the heavy metals found in the extracted MSWI fly ash (EA) leading to the formation of a non-hazardous material. This milled extracted MSWI fly ash (MEA) was added to an ordinary Portland cement (OPC) paste to induce pozzolanic reactions. The experimental parameters included the milling time (96h), water to binder ratios (0.38, 0.45, and 0.55), and curing time (1, 3, 7 and 28 days). The analysis procedures included inductively coupled plasma atomic emission spectroscopy (ICP/AES), BET, mercury intrusion porosimetry (MIP), X-ray diffraction (XRD), and nuclear magnetic resonance (NMR) imaging. The results of the analyses indicate that the milling process helped to stabilize the heavy metals in the MEA, with an increase in the specific surface area of about 50times over that of OPC. The addition of the MEA to the OPC paste decreased the amount of Ca(OH)2 and led to the generation of calcium-silicate-hydrates (C-S-H) which in turned increased the amount of gel pores and middle sized pores in the cement. Furthermore, a comparison shows an increase in the early and later strength over that of OPC paste without the addition of the milled extracted ash. In other words, the milling process could stabilize the heavy metals in the MEA and had an activating effect on the MEA, allowing it to partly substitute OPC in OPC paste. PMID:23375995

  18. The effects of the mechanical–chemical stabilization process for municipal solid waste incinerator fly ash on the chemical reactions in cement paste

    SciTech Connect

    Chen, Cheng-Gang; Sun, Chang-Jung; Gau, Sue-Huai; Wu, Ching-Wei; Chen, Yu-Lun

    2013-04-15

    Highlights: ► Milling extracted MSWI fly ash. ► Increasing specific surface area, destruction of the crystalline texture, and increasing the amount of amorphous materials. ► Increasing heavy metal stability. ► Inducing pozzolanic reactions and increasing the early and later strength of the cement paste. - Abstract: A water extraction process can remove the soluble salts present in municipal solid waste incinerator (MSWI) fly ash, which will help to increase the stability of the synthetic materials produced from the MSWI fly ash. A milling process can be used to stabilize the heavy metals found in the extracted MSWI fly ash (EA) leading to the formation of a non-hazardous material. This milled extracted MSWI fly ash (MEA) was added to an ordinary Portland cement (OPC) paste to induce pozzolanic reactions. The experimental parameters included the milling time (96 h), water to binder ratios (0.38, 0.45, and 0.55), and curing time (1, 3, 7 and 28 days). The analysis procedures included inductively coupled plasma atomic emission spectroscopy (ICP/AES), BET, mercury intrusion porosimetry (MIP), X-ray diffraction (XRD), and nuclear magnetic resonance (NMR) imaging. The results of the analyses indicate that the milling process helped to stabilize the heavy metals in the MEA, with an increase in the specific surface area of about 50 times over that of OPC. The addition of the MEA to the OPC paste decreased the amount of Ca(OH){sub 2} and led to the generation of calcium–silicate–hydrates (C–S–H) which in turned increased the amount of gel pores and middle sized pores in the cement. Furthermore, a comparison shows an increase in the early and later strength over that of OPC paste without the addition of the milled extracted ash. In other words, the milling process could stabilize the heavy metals in the MEA and had an activating effect on the MEA, allowing it to partly substitute OPC in OPC paste.

  19. Field pilot study on emissions, formations and distributions of PCDD/Fs from cement kiln co-processing fly ash from municipal solid waste incinerations.

    PubMed

    Liu, Guorui; Zhan, Jiayu; Zheng, Minghui; Li, Li; Li, Chunping; Jiang, Xiaoxu; Wang, Mei; Zhao, Yuyang; Jin, Rong

    2015-12-15

    A pilot study was performed to evaluate formation, distribution and emission of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from cement kilns that co-process fly ash from municipal solid waste incineration (MSWI). Stack gas and particulate samples from multiple stages in the process were collected and analyzed for PCDD/Fs. Stack emissions of PCDD/Fs were below the European Union limit for cement kilns (0.1 ng TEQ m(-3)). PCDD/F concentrations in particulates from the cyclone preheater outlet, suspension preheater boiler, humidifier tower, and back-end bag filter were much higher than in other samples, which suggests that these areas are the major sites of PCDD/F formation. Comparison of PCDD/F homolog and congener profiles from different stages suggested that tetra- and penta-chlorinated furans were mainly formed during cement kiln co-processing of MSWI fly ash. Three lower chlorinated furan congeners, including 2,3,7,8-tetrachlorodibenzofuran, 1,2,3,7,8-pentachlorodibenzo-p-dioxin and 2,3,4,7,8-pentachlorodibenzofuran, were identified as dominant contributors to the toxic equivalents (TEQ) of the PCDD/Fs. The concentration of PCDD/Fs in particulates was correlated with chloride content, which is consistent with its positive effect on PCDD/F formation. This could be mitigated by pretreating the feedstock to remove chloride and metals. Mass balance indicated that cement kilns eliminated about 94% of the PCDD/F TEQ input from the feedstock. PMID:26241773

  20. Fly-ash utilization

    SciTech Connect

    Lockerby, R.W.

    1984-01-01

    The over 200 references in this bibliography cover some of the uses found for fly-ash, which range from the manufacture of bricks and as a new type of concrete to the recovery of aluminum and other valuable ores from the ash. The entries are grouped under seven headings: General, Agriculture, Brickmaking, Cement/Concrete, Land Reclamation, Resource Recovery, and Other.

  1. MSW fly ash stabilized with coal ash for geotechnical application.

    PubMed

    Kamon, M; Katsumi, T; Sano, Y

    2000-09-15

    The solidification and stabilization of municipal solid waste (MSW) fly ash for the purpose of minimizing the geo-environmental impact caused by toxic heavy metals as well as ensuring engineering safety (strength and soaking durability) are experimentally evaluated. The mixtures of MSW fly ash stabilized with cement and fluidized bed combustion coal fly ash (FCA) were used for unconfined compressive strength tests, leachate tests, and soaking tests. The behavior of soluble salts contained in the MSW fly ash significantly affects strength development, soaking durability, and the hardening reaction of the stabilized MSW fly ash mixtures. The cement stabilization of the MSW fly ash does not have enough effect on strength development and soaking durability. The addition of cement only contributes to the containment of heavy metals due to the high level of alkalinity. When using FCA as a stabilizing agent for MSW fly ash, the mixture exhibits high strength and durability. However, the Cd leachate cannot be prevented in the early stages of curing. Using a combination of cement and FCA as a MSW fly ash stabilizer can attain high strength, high soaking durability, and the containment of heavy metals. The stabilized MSW fly ash with cement and FCA can be practically applied to embankments. PMID:10936538

  2. Interaction of acid mine drainage with Ordinary Portland Cement blended solid residues generated from active treatment of acid mine drainage with coal fly ash.

    PubMed

    Gitari, Wilson M; Petrik, Leslie F; Key, David L; Okujeni, Charles

    2011-01-01

    Fly ash (FA) has been investigated as a possible treatment agent for Acid mine drainage (AMD) and established to be an alternative, cheap and economically viable agent compared to the conventional alkaline agents. However, this treatment option also leads to generation of solid residues (SR) that require disposal and one of the proposed disposal method is a backfill in coal mine voids. In this study, the interaction of the SR with AMD that is likely to be present in such backfill scenario was simulated by draining columns packed with SR and SR + 6% Ordinary Portland Cement (OPC) unsaturated with simulated AMD over a 6 month period. The evolving geochemistry of the liquid/solid (L/S) system was evaluated in-terms of the mineral phases likely or controlling contaminants attenuation at the different pH regimes generated. Stepwise acidification of the percolates was observed as the drainage progressed. Two pH buffer zones were observed (7.5-9 and 3-4) for SR and (11.2-11.3 and 3.5-4) for SR + 6% OPC. The solid residue cores (SR) appeared to have a significant buffering capacity, maintaining a neutral to slightly alkaline pH in the leachates for an extended period of time (97 days: L/S 4.3) while SR + 6% OPC reduced this neutralization capacity to 22 days (L/S 1.9). Interaction of AMD with SR or SR + 6% OPC generated alkaline conditions that favored precipitation of Fe, Al, Mn-(oxy) hydroxides, Fe and Ca-Al hydroxysulphates that greatly contributed to the contaminants removal. However, precipitation of these phases was restricted to the pH of the leachates remaining at neutral to circum-neutral levels. Backfill of mine voids with SR promises to be a feasible technology for the disposal of the SR but its success will greatly depend on the disposal scenario, AMD generated and the alkalinity generating potential of the SR. A disadvantage would be the possible re-dissolution of the precipitated phases at pH < 4 that would release the contaminants back to the water column

  3. Mineralogical phase analysis of alkali and sulfate bearing belite rich laboratory clinkers

    SciTech Connect

    Morsli, Khadija; Torre, Angeles G. de la; Zahir, Mohammed; Aranda, Miguel A.G. . E-mail: g_aranda@uma.es

    2007-05-15

    The activation of laboratory belite clinkers has been carried out by adding variable amounts of alkaline salts (K{sub 2}CO{sub 3}, Na{sub 2}CO{sub 3}), and/or SO{sub 3} as gypsum in the raw materials but keeping almost constant the main elements ratios, Ca/Si/Al/Fe. Quantitative phase analyses by the Rietveld method using high resolution synchrotron and strictly monochromatic CuK{alpha}{sub 1} laboratory X-ray powder diffraction data has been performed. Quantitative phase analysis results have been compared to validate the protocol using laboratory X-ray data. The agreement in the results is noteworthy, which indicates that good quantitative phase analyses can be obtained from laboratory X-ray powder data. Qualitative studies have confirmed that the addition of alkaline salts to raw mixtures promotes the stabilization, at room temperature, of the highest temperature polymorphs: {alpha}'{sub H}-C{sub 2}S and {alpha}-C{sub 2}S. Quantitative studies gave the phase assemblage for ten different laboratory belite clinkers. As an example, an active belite clinker with 1.0 wt.% of K{sub 2}O and 1.0 wt.% of Na{sub 2}O (amounts added to the raw mixtures) contains 8.5(3) wt.% of {beta}-C{sub 2}S, 21.2(3) wt.% of {alpha}'{sub H}-C{sub 2}S, 24.1(2) wt.% of {alpha}-C{sub 2}S, 18.9(3) wt.% of total C{sub 3}S, 17.3(2) wt.% of C{sub 3}A and 10.0(2) wt.% of C{sub 4}AF. A belite clinker with 0.8 wt.% SO{sub 3} (nominal loading) contains 60.7(1) wt.% of {beta}-C{sub 2}S, 6.7(2) wt.% of {alpha}'{sub H}-C{sub 2}S, 12.3(7) wt.% of C{sub 3}S, 9.1(2) wt.% of C{sub 3}A and 11.2(2) wt.% of C{sub 4}AF. Overall, quantitative phase analyses have shown that alkaline oxides stabilize {alpha}'{sub H}-C{sub 2}S and {alpha}-C{sub 2}S, sulfur stabilizes {beta}-C{sub 2}S, with a large unit cell volume, and the joint presence of alkaline oxides and sulfur promotes mainly the stabilization of the {alpha}'{sub H}-C{sub 2}S polymorph.

  4. Advanced ash management technologies for CFBC ash.

    PubMed

    Anthony, E J; Berry, E E; Blondin, J; Bulewicz, E M; Burwell, S

    2003-01-01

    The combustion of high-sulphur coal demands the reduction of sulphur emissions. The sorbent most often used in sulphur capture technology is calcium-based. Ashes from technologies such as circulating fluidized bed combustion (CFBC), therefore, contain high calcium levels. The use and disposal of these ashes poses challenges, because of highly exothermic reactions with water, high-pH leachates, and excessive expansion of solidified materials. This paper looks at the potential of two post-combustion ash treatment processes, CERCHAR hydration and AWDS disposal, in solving these challenges. A high-sulphur coal-derived CFBC ash is examined, after CERCHAR hydration treatment, in conjunction with a conventionally hydrated ash, in a range of chemical, geotechnical and utilization scenarios. The ashes are used to make no-cement and roller-compacted concrete as well as Ash Water Dense Suspensions (AWDS). The solidified mortar paste from no-cement concrete is subjected to an extensive geochemical examination to determine how solidification progresses and strength develops, from a chemical point of view. PMID:12909091

  5. Evaluation of Ohio fly ash/hydrated lime slurries and Type 1 cement sorbent slurries in the U.C. Pilot spray dryer facility. Final report, September 1, 1993--August 31, 1994

    SciTech Connect

    Keener, T.C.; Khang, S.J.; Meyers, G.R.

    1995-02-01

    The objectives of this year`s work included an evaluation of the performance of fly ash/hydrated lime as well as hydrated cement sorbents for spray drying adsorption (SDA) of SO{sub 2} from a simulated high-sulfur flue gas. These sorbents were evaluated for several different hydration methods, and under different SDA operating conditions. In addition, the physical properties of surface area and porosity of the sorbents was determined. The most reactive fly ash/hydrated lime sorbent studied was prepared at room temperature with milled fly ash. Milling fly ash prior to hydration with lime did have a beneficial effect on calcium utilization. No benefit in utilization was experienced either by hydrating the slurries at a temperature of 90{degrees}C as compared to hydration at room temperature, or by increasing hydration time. While the surface areas varied greatly from sorbent to sorbent, the pore size distributions indicated ``ink bottle`` pores with surface porosity on the order of 0.5 microns. No correlation could be drawn between the surface area of the sorbents and calcium utilization. These results suggest that the composition of the resulting sorbent might be more important than its surface area. The most effective sorbent studied this year was produced by hydrating cement for 3 days at room temperature. This sorbent provided a removal efficiency and a calcium utilization over 25 percent higher than baseline results at an approach to saturation temperature of 30{degrees}F and a stoichiometric ratio of 0.9. A maximum SO{sub 2} removal efficiency of about 90 percent was experienced with this sorbent at an approach to saturation temperature of 20{degrees}F.

  6. Thermal Shock-resistant Cement

    SciTech Connect

    Sugama T.; Pyatina, T.; Gill, S.

    2012-02-01

    We studied the effectiveness of sodium silicate-activated Class F fly ash in improving the thermal shock resistance and in extending the onset of hydration of Secar #80 refractory cement. When the dry mix cement, consisting of Secar #80, Class F fly ash, and sodium silicate, came in contact with water, NaOH derived from the dissolution of sodium silicate preferentially reacted with Class F fly ash, rather than the #80, to dissociate silicate anions from Class F fly ash. Then, these dissociated silicate ions delayed significantly the hydration of #80 possessing a rapid setting behavior. We undertook a multiple heating -water cooling quenching-cycle test to evaluate the cement’s resistance to thermal shock. In one cycle, we heated the 200 and #61616;C-autoclaved cement at 500 and #61616;C for 24 hours, and then the heated cement was rapidly immersed in water at 25 and #61616;C. This cycle was repeated five times. The phase composition of the autoclaved #80/Class F fly ash blend cements comprised four crystalline hydration products, boehmite, katoite, hydrogrossular, and hydroxysodalite, responsible for strengthening cement. After a test of 5-cycle heat-water quenching, we observed three crystalline phase-transformations in this autoclaved cement: boehmite and #61614; and #61543;-Al2O3, katoite and #61614; calcite, and hydroxysodalite and #61614; carbonated sodalite. Among those, the hydroxysodalite and #61614; carbonated sodalite transformation not only played a pivotal role in densifying the cementitious structure and in sustaining the original compressive strength developed after autoclaving, but also offered an improved resistance of the #80 cement to thermal shock. In contrast, autoclaved Class G well cement with and without Class F fly ash and quartz flour failed this cycle test, generating multiple cracks in the cement. The major reason for such impairment was the hydration of lime derived from the dehydroxylation of portlandite formed in the autoclaved

  7. Sorptivity of fly ash concretes

    SciTech Connect

    Gopalan, M.K.

    1996-08-01

    A factorial experiment was designed to measure the sorptivity of cement and fly ash concretes in order to compare the durability of fly ash concrete against the cement concrete. Sorptivity measurements based on the capillary movement of water was made on three grades of cement concrete and six grades of fly ash mixes. The effect of curing was also studied by treating the samples in two curving conditions. A functional relationship of sorptivity against the strength, curing condition and fly ash content has been presented. The results were useful to analyze the factors influencing the durability of cement and fly ash concretes and to explain why some of the previously reported findings were contradictory. Curing conditions have been found to be the most important factor that affected the durability properties of fly ash concrete. When proper curing was provided, a mix with 40% fly ash was found to reduce the sorptivity by 37%. Under inadequate curing the sorptivity was found to increase by 60%. The influence of curing on cement concrete was found to be of much less importance.

  8. Fly ash carbon passivation

    DOEpatents

    La Count, Robert B; Baltrus, John P; Kern, Douglas G

    2013-05-14

    A thermal method to passivate the carbon and/or other components in fly ash significantly decreases adsorption. The passivated carbon remains in the fly ash. Heating the fly ash to about 500 and 800 degrees C. under inert gas conditions sharply decreases the amount of surfactant adsorbed by the fly ash recovered after thermal treatment despite the fact that the carbon content remains in the fly ash. Using oxygen and inert gas mixtures, the present invention shows that a thermal treatment to about 500 degrees C. also sharply decreases the surfactant adsorption of the recovered fly ash even though most of the carbon remains intact. Also, thermal treatment to about 800 degrees C. under these same oxidative conditions shows a sharp decrease in surfactant adsorption of the recovered fly ash due to the fact that the carbon has been removed. This experiment simulates the various "carbon burnout" methods and is not a claim in this method. The present invention provides a thermal method of deactivating high carbon fly ash toward adsorption of AEAs while retaining the fly ash carbon. The fly ash can be used, for example, as a partial Portland cement replacement in air-entrained concrete, in conductive and other concretes, and for other applications.

  9. Incorporation of phosphorus guest ions in the calcium silicate phases of Portland cement from 31P MAS NMR spectroscopy.

    PubMed

    Poulsen, Søren L; Jakobsen, Hans J; Skibsted, Jørgen

    2010-06-21

    Portland cements may contain small quantities of phosphorus (typically below 0.5 wt % P(2)O(5)), originating from either the raw materials or alternative sources of fuel used to heat the cement kilns. This work reports the first (31)P MAS NMR study of anhydrous and hydrated Portland cements that focuses on the phase and site preferences of the (PO(4))(3-) guest ions in the main clinker phases and hydration products. The observed (31)P chemical shifts (10 to -2 ppm), the (31)P chemical shift anisotropy, and the resemblance of the lineshapes in the (31)P and (29)Si MAS NMR spectra strongly suggest that (PO(4))(3-) units are incorporated in the calcium silicate phases, alite (Ca(3)SiO(5)) and belite (Ca(2)SiO(4)), by substitution for (SiO(4))(4-) tetrahedra. This assignment is further supported by a determination of the spin-lattice relaxation times for (31)P in alite and belite, which exhibit the same ratio as observed for the corresponding (29)Si relaxation times. From simulations of the intensities, observed in inversion-recovery spectra for a white Portland cement, it is deduced that 1.3% and 2.1% of the Si sites in alite and belite, respectively, are replaced by phosphorus. Charge balance may potentially be achieved to some extent by a coupled substitution mechanism where Ca(2+) is replaced by Fe(3+) ions, which may account for the interaction of the (31)P spins with paramagnetic Fe(3+) ions as observed for the ordinary Portland cements. A minor fraction of phosphorus may also be present in the separate phase Ca(3)(PO(4))(2), as indicated by the observation of a narrow resonance at delta((31)P) = 3.0 ppm for two of the studied cements. (31)P{(1)H} CP/MAS NMR spectra following the hydration of a white Portland cement show that the resonances from the hydrous phosphate species fall in the same spectral range as observed for (PO(4))(3-) incorporated in alite. This similarity and the absence of a large (31)P chemical shift ansitropy indicate that the hydrous (PO(4

  10. Micrometer-scale 3-D shape characterization of eight cements: Particle shape and cement chemistry, and the effect of particle shape on laser diffraction particle size measurement

    SciTech Connect

    Erdogan, S.T.; Nie, X.; Stutzman, P.E.; Garboczi, E.J.

    2010-05-15

    Eight different portland cements were imaged on a synchrotron beam line at Brookhaven National Laboratory using X-ray microcomputed tomography at a voxel size of about 1 mum per cubic voxel edge. The particles ranged in size roughly between 10 mum and 100 mum. The shape and size of individual particles were computationally analyzed using spherical harmonic analysis. The particle shape difference between cements was small but significant, as judged by several different quantitative shape measures, including the particle length, width, and thickness distributions. It was found that the average shape of cement particles was closely correlated with the volume fraction of C{sub 3}S (alite) and C{sub 2}S (belite) making up the cement powder. It is shown that the non-spherical particle shape of the cements strongly influence laser diffraction results, at least in the sieve size range of 20 mum to 38 mum. Since laser diffraction particle size measurement is being increasingly used by the cement industry, while cement chemistry is always a main factor in cement production, these results could have important implications for how this kind of particle size measurement should be understood and used in the cement industry.

  11. Potential products from North Dakota lignite fly ash. Final report

    SciTech Connect

    Anderson, G R

    1980-06-01

    Four major areas where fly ash can be used are explored. Concrete building blocks with fly ash replacing 50% of the portland cement have proven to be successful using current ASTM standards. Results in the ceramics area show that a ceramic-like product using fly ash and crushed glass with a small amount of clay as a green binder. Some preliminary results using sulfur ash in building materials are reported and with results of making wallboard from ash. (MHR)

  12. Active mineral additives of sapropel ashes

    NASA Astrophysics Data System (ADS)

    Khomich, V. A.; Danilina, E. V.; Krivonos, O. I.; Plaksin, G. V.

    2015-01-01

    The goal of the presented research is to establish a scientific rational for the possibility of sapropel ashes usage as an active mineral additive. The research included the study of producing active mineral additives from sapropels by their thermal treatment at 850900 °C and afterpowdering, the investigation of the properties of paste matrix with an ash additive, and the study of the ash influence on the cement bonding agent. Thermogravimetric analysis and X-ray investigations allowed us to establish that while burning, organic substances are removed, clay minerals are dehydrated and their structure is broken. Sapropel ashes chemical composition was determined. An amorphous ash constituent is mainly formed from silica of the mineral sapropel part and alumosilicagels resulted from clay minerals decomposition. Properties of PC 400 and PC 500A0 sparopel ash additives were studied. Adding ashes containing Glenium plasticizer to the cement increases paste matrix strength and considerably reduces its water absorption. X-ray phase analysis data shows changes in the phase composition of the paste matrix with an ash additive. Ash additives produce a pozzolanic effect on the cement bonding agent. Besides, an ash additive due to the alumosilicagels content causes transformation from unstable calcium aluminate forms to the stable ones.

  13. Fly ash and concrete: a study determines whether biomass, or coal co-firing fly ash, can be used in concrete

    SciTech Connect

    Wang, Shuangzhen; Baxter, Larry

    2006-08-01

    Current US national standards for using fly ash in concrete (ASTM C618) state that fly ash must come from coal combustion, thus precluding biomass-coal co-firing fly ash. The co-fired ash comes from a large and increasing fraction of US power plants due to rapid increases in co-firing opportunity fuels with coal. The fly ashes include coal fly ash, wood fly ash from pure wood combustion, biomass and coal co-fired fly ash SW1 and SW2. Also wood fly ash is blended with Class C or Class F to produce Wood C and Wood E. Concrete samples were prepared with fly ash replacing cement by 25%. All fly ash mixes except wood have a lower water demand than the pure cement mix. Fly ashes, either from coal or non coal combustion, increase the required air entraining agent (AEA) to meet the design specification of the mixes. If AEA is added arbitrarily without considering the amount or existence of fly ash results could lead to air content in concrete that is either too low or too high. Biomass fly ash does not impact concrete setting behaviour disproportionately. Switch grass-coal co-fired fly ash and blended wood fly ash generally lie within the range of pure coal fly ash strength. The 56 day flexure strength of all the fly ash mixes is comparable to that of the pure cement mix. The flexure strength from the coal-biomass co-fired fly ash does not differ much from pure coal fly ash. All fly ash concrete mixes exhibit lower chloride permeability than the pure cement mixes. In conclusion biomass coal co-fired fly ash perform similarly to coal fly ash in fresh and hardened concrete. As a result, there is no reason to exclude biomass-coal co-fired fly ash in concrete.

  14. Apatite precipitation on a novel fast-setting calcium silicate cement containing fluoride

    PubMed Central

    Ranjkesh, Bahram; Chevallier, Jacques; Salehi, Hamideh; Cuisinier, Frédéric; Isidor, Flemming; Løvschall, Henrik

    2016-01-01

    Abstract Aim: Calcium silicate cements are widely used in endodontics. Novel fast-setting calcium silicate cement with fluoride (Protooth) has been developed for potential applications in teeth crowns including cavity lining and cementation. Objective: To evaluate the surface apatite-forming ability of Protooth compositions as a function of fluoride content and immersion time in phosphate-buffered saline (PBS). Material and methods: Three cement compositions were tested: Protooth (3.5% fluoride and 10% radiocontrast), ultrafast Protooth (3.5% fluoride and 20% radiocontrast), and high fluoride Protooth (15% fluoride and 25% radiocontrast). Powders were cap-mixed with liquid, filled to the molds and immersed in PBS. Scanning electron microscopy, energy dispersive X-ray analysis, and Raman spectroscopy were used to characterize the precipitations morphology and composition after 1, 7, 28, and 56 days. Apatite/belite Raman peak height indicated the apatite thickness. Results: Spherical calcium phosphate precipitations with acicular crystallites were formed after 1-day immersion in PBS and Raman spectra disclosed the phosphate band at 965 cm−1, supporting the apatite formation over Protooth compositions. The apatite deposition continued and more voluminous precipitations were observed after 56 days over the surface of all cements. Raman bands suggested the formation of β-type carbonated apatite over Protooth compositions. High fluoride Protooth showed the most compact deposition with significantly higher apatite/belite ratio compared to Protooth and ultrafast Protooth after 28 and 56 days. Conclusions: Calcium phosphate precipitations (apatite) were formed over Protooth compositions after immersion in PBS with increasing apatite formation as a function of time. High fluoride Protooth exhibited thicker apatite deposition. PMID:27335901

  15. Identifying glass compositions in fly ash

    NASA Astrophysics Data System (ADS)

    Aughenbaugh, Katherine; Stutzman, Paul; Juenger, Maria

    2016-01-01

    In this study, four Class F fly ashes were studied with a scanning electron microscope; the glassy phases were identified and their compositions quantified using point compositional analysis with k-means clustering and multispectral image analysis. The results showed that while the bulk oxide contents of the fly ashes were different, the four fly ashes had somewhat similar glassy phase compositions. Aluminosilicate glasses (AS), calcium aluminosilicate glasses (CAS), a mixed glass, and, in one case, a high iron glass were identified in the fly ashes. Quartz and iron crystalline phases were identified in each fly ash as well. The compositions of the three main glasses identified, AS, CAS, and mixed glass, were relatively similar in each ash. The amounts of each glass were varied by fly ash, with the highest calcium fly ash containing the most of calcium-containing glass. Some of the glasses were identified as intermixed in individual particles, particularly the calcium-containing glasses. Finally, the smallest particles in the fly ashes, with the most surface area available to react in alkaline solution, such as when mixed with portland cement or in alkali-activated fly ash, were not different in composition than the large particles, with each of the glasses represented. The method used in the study may be applied to a fly ash of interest for use as a cementing material in order to understand its potential for reactivity.

  16. Prevention of lead leaching from fly ashes by mechanochemical treatment.

    PubMed

    Nomura, Y; Fujiwara, K; Terada, A; Nakai, S; Hosomi, M

    2010-07-01

    Fly ashes from a municipal solid waste incinerator were subjected to mechanochemical (MC) treatment in a planetary ball mill, and the treated fly ashes were cemented with a binder. The leachability of lead (Pb) from the treated fly ashes and from the cement product were investigated, and the speciation of lead in the treated and untreated ashes was determined by X-ray absorption fine structure (XAFS) analysis. MC treatment of the fly ashes and subsequent cementation prevented Pb leaching by 99.9%, whereas MC treatment alone prevented Pb leaching by 92.8%. Analysis of the X-ray absorption near-edge spectrum of the untreated fly ashes revealed that the predominant Pb species in the ashes was PbCl(2). In contrast, the counterpart in the treated fly ashes was Pb(3)O(4) insoluble in water. The formation of a species of Pb with a lower solubility in water than that of PbCl(2) was confirmed by MC treatment of PbCl(2)-spiked fly ashes for 48h, indicating the reduction of PbCl(2) in the spiked fly ashes to Pb via Pb(3)O(4) during MC treatment. Our results indicate that such reduction to an insoluble species prevented Pb from leaching and that MC treatment followed by cementation is a feasible method for the recycling of fly ashes. PMID:20022740

  17. Utilization of lignite ash in concrete mixture

    SciTech Connect

    Demirbas, A.; Karslioglu, S.; Ayas, A.

    1995-12-01

    In this article 11 ashes from various Turkish lignite sources were studied to show the effects upon lignite ash quality for use as a mineral admixture in concrete. The lignite ashes were classified into two general types (Class A and Class B) based on total of silica, alumina, and iron oxide. Total content of the three major oxides must be more than 50% for Class A lignite ash and more than 70% for Class B lignite ash. When 25% of the cement was replaced by LA-1 (Class A) lignite ash, based on 300 kg/m{sup 3} cementitious material, the 28-day compressive strength increased 24.3% compared to the control mix. The optimal lignite ash replacement was 25% at 300 kg/m{sup 3} cementitious material.

  18. ACAA fly ash basics: quick reference card

    SciTech Connect

    2006-07-01

    Fly ash is a fine powdery material created when coal is burned to generate electricity. Before escaping into the environment via the utility stacks, the ash is collected and may be stored for beneficial uses or disposed of, if necessary. The use of fly ash provides environmental benefits, such as the conservation of natural resources, the reduction of greenhouse gas emissions and eliminating the needed for ash disposal in landfills. It is also a valuable mineral resource that is used in construction and manufacturing. Fly ash is used in the production of Portland cement, concrete, mortars and stuccos, manufactured aggregates along with various agricultural applications. As mineral filler, fly ash can be used for paints, shingles, carpet backing, plastics, metal castings and other purposes. This quick reference card is intended to provide the reader basic source, identification and composition, information specifically related to fly ash.

  19. Bone cement

    PubMed Central

    Vaishya, Raju; Chauhan, Mayank; Vaish, Abhishek

    2013-01-01

    The knowledge about the bone cement is of paramount importance to all Orthopaedic surgeons. Although the bone cement had been the gold standard in the field of joint replacement surgery, its use has somewhat decreased because of the advent of press-fit implants which encourages bone in growth. The shortcomings, side effects and toxicity of the bone cement are being addressed recently. More research is needed and continues in the field of nanoparticle additives, enhanced bone–cement interface etc. PMID:26403875

  20. Fly ash quality and utilization

    SciTech Connect

    Barta, L.E.; Lachner, L.; Wenzel, G.B.; Beer, M.J.

    1995-12-01

    The quality of fly ash is of considerable importance to fly ash utilizers. The fly ash puzzolanic activity is one of the most important properties that determines the role of fly ash as a binding agent in the cementing process. The puzzolanic activity, however is a function of fly ash particle size and chemical composition. These parameters are closely related to the process of fly ash formation in pulverized coal fired furnaces. In turn, it is essential to understand the transformation of mineral matter during coal combustion. Due to the particle-to-particle variation of coal properties and the random coalescence of mineral particles, the properties of fly ash particles e.g. size, SiO{sub 2} content, viscosity can change considerably from particle to particle. These variations can be described by the use of the probability theory. Since the mean values of these randomly changing parameters are not sufficient to describe the behavior of individual fly ash particles during the formation of concrete, therefore it is necessary to investigate the distribution of these variables. Examples of these variations were examined by the Computer Controlled Scanning Electron Microscopy (CCSEM) for particle size and chemical composition for Texas lignite and Eagel Butte mineral matter and fly ash. The effect of combustion on the variations of these properties for both the fly ash and mineral matter were studied by using a laminar flow reactor. It is shown in our paper, that there are significant variations (about 40-50% around the mean values) of the above-listed properties for both coal samples. By comparing the particle size and chemical composition distributions of the mineral matter and fly ash, it was possible to conclude that for the Texas lignite mineral matter, the combustion did not effect significantly the distribution of these properties, however, for the Eagel Butte coal the combustion had a major impact on these mineral matter parameters.

  1. The influence of heavy metals on the polymorphs of dicalcium silicate in the belite-rich clinkers produced from electroplating sludge.

    PubMed

    Chen, Ying-Liang; Shih, Pai-Haung; Chiang, Li-Choung; Chang, Yi-Kuo; Lu, Hsing-Cheng; Chang, Juu-En

    2009-10-15

    The purpose of this study is to utilize an electroplating sludge for belite-rich clinker production and to observe the influence of heavy metals on the polymorphs of dicalcium silicate (C(2)S). Belite-rich clinkers prepared with 0.5-2% of NiO, ZnO, CuO, and Cr(2)O(3) were used to investigate the individual effects of the heavy metals in question. The Reference Intensity Ratio (RIR) method was employed to determine the weight fractions of gamma-C(2)S and beta-C(2)S in the clinkers, and their microstructures were examined by the transmission electron microscopy (TEM). The results showed that nickel, zinc, and chromium have positive effects on beta-C(2)S stabilization (Cr(3+)>Ni(2+)>Zn(2+)), whereas copper has a negative effect. The addition of up to 10% electroplating sludge did not have any negative influence on the formation of C(2)S. It was observed that gamma-C(2)S decreased while beta-C(2)S increased with a rise in the addition of the electroplating sludge. Moreover, nickel and chromium mainly contributed to stabilizing beta-C(2)S in the belite-rich clinkers produced from the electroplating sludge. PMID:19464111

  2. Microscopic Understanding of Reactivity of Clinkers for Green Cement

    NASA Astrophysics Data System (ADS)

    Durgun, Engin; Manzano, Hegoi; Pellenq, Roland J. M.; Grossman, Jeffrey C.

    2011-03-01

    Cement is the cause of up to 10 percent of global CO2 emissions, and yet, while it is one of the most common materials in use, we have remarkably little understanding of its microscopic properties. Toward this end, we use quantum mechanical simulations to examine the electronic properties and structure of cement crystals and to understand the surface reactivity of various clinker phases. Using these results, our aim is to clarify the mechanisms of cement dissolution, which is the initial stage of hydration and also one of the key processes that leads to the need for high temperature/energy manufacturing. As a first step we modeled the crystal structure of two major clinker phases, alite and belite and analyzed both electronic and mechanical properties. Next, we cleaved the clinker crystal in the simulation along different symmetry directions in order to obtain a prediction of the most stable surfaces. Dissolution occurs at the surface so accurate determination of the surface pattern is crucial. Using the computed surface energies, we can predict the full structure of the clinker nanocluster. This allows us to examine the interaction of water molecules with different nanocluster phases, in order to shed light on the dissolution mechanism and use this new understanding to predict possible novel routes for modifying and controlling the dissolution reactions.

  3. Multinuclear NMR approach to coal fly ash characterization

    SciTech Connect

    Netzel, D.A.

    1991-09-01

    This report describes the application of various nuclear magnetic resonance (NMR) techniques to study the hydration kinetics and mechanisms, the structural properties, and the adsorption characteristics of coal fly ash. Coal fly ash samples were obtained from the Dave Johnston and Laramie River electric power generating plants in Wyoming. Hydrogen NMR relaxation times were measured as a function of time to observe the kinetics of hydration for the two coal fly ashes at different temperatures and water-to-cement ration. The kinetic data for the hydrated coal fly ashes were compared to the hydration of portland cement. The mechanism used to describe the kinetic data for the hydration of portland cement was applied, with reservation, to describe the hydration of the coal fly ashes. The results showed that the coal fly ashes differ kinetically from that of portland cement and from each other. Consequently, both coal fly ashes were judged to be poorer cementitious materials than portland cement. Carbon-13 NMR CP/MAS spectra were obtained for the anhydrous coal fly ashes in an effort to determine the type of organic species that may be present, either adsorbed on the surface or entrained.

  4. Immobilization of incinerator ash in a concrete matrix

    SciTech Connect

    Simpson, R S; Charlesworth, D L

    1988-01-01

    The ashcrete process will solidfy ash generated by the consolidated Incinerator Facility (CIF) at the Savannah River Plant (SRP). The ashcrete unit produces ashcrete, a stable cement-based wasteform, by remotely adding cement and water and tumbling drums of ash. Ashcrete product homogeneity, temperature rise during setting, and compressive strength were measured and product formulations were developed for several nonradioactive dry ash types. Saturation level and wet and dry ash densities for several ash types have been measured. Preliminary mixture formulations for the anticipated ash were tested. A proof-of-principle test was performed using a mockup of the CIF ash system. Finally, mechanical modifications to prepare the unit for use with the CIF and to ensure reliable operation are being implemented. 4 refs., 5 figs., 5 tabs.

  5. Ash Analysis

    NASA Astrophysics Data System (ADS)

    Marshall, Maurice R.

    Ash refers to the inorganic residue remaining after either ignition or complete oxidation of organic matter in a foodstuff. A basic knowledge of the characteristics of various ashing procedures and types of equipment is essential to ensure reliable results. Two major types of ashing are used: dry ashing, primarily for proximate composition and for some types of specific mineral analyses; wet ashing (oxidation), as a preparation for the analysis of certain minerals. Microwave systems now are available for both dry and wet ashing, to speed the processes. Most dry samples (i.e., whole grain, cereals, dried vegetables) need no preparation, while fresh vegetables need to be dried prior to ashing. High-fat products such as meats may need to be dried and fat extracted before ashing. The ash content of foods can be expressed on either a wet weight (as is) or on a dry weight basis. For general and food-specific information on measuring ash content, see references (1-11).

  6. Advanced solidification system using high performance cement

    SciTech Connect

    Kikuchi, Makoto; Matsuda, Masami; Nishi, Takashi; Tsuchiya, Hiroyuki; Izumida, Tatsuo

    1995-12-31

    Advanced cement solidification is proposed for the solidification of radioactive waste such as spent ion exchange resin, incineration ash and liquid waste. A new, high performance cement has been developed to raise volume reduction efficiency and lower radioactivity release into the environment. It consists of slag cement, reinforcing fiber, natural zeolite and lithium nitrate (LiNO{sub 3}). The fiber allows waste loading to be increased from 20 to 55kg-dry resin/200L. The zeolite, whose main constituent is clinoptilolite, reduces cesium leachability from the waste form to about 1/10. Lithium nitrate prevents alkaline corrosion of the aluminum, contained in ash, and reduces hydrogen gas generation. Laboratory and full-scale pilot plant experiments were performed to evaluate properties of the waste form, using simulated wastes. Emphasis was laid on improvement of solidification of spent resin and ash.

  7. Cement disease.

    PubMed

    Jones, L C; Hungerford, D S

    1987-12-01

    Does "cement disease" exist? The bony environment surrounding a loosened cemented prosthesis is an abnormal pathologic condition which, if left unattended, will progress to a total failure of the joint including an inhibition of function and immobilizing pain. That biomaterial properties of the cement used for fixation also contribute to the pathologic state separates this disease from other modes of loosening. This leads inevitably to the conclusion that "cement disease" does exist. Methyl methacrylate has revolutionized the treatment of severe joint dysfunction. There can be no doubt that improving surgical technique, cement handling, and the cement itself will continue to improve the results and reduce the incidence of failure due to loosening. Cement is undoubtedly satisfactory for elderly patients with low activity levels and relatively short life expectancies. However, because of the inherent biologic and biomechanical properties of methyl methacrylate, it is unlikely that it can be rendered satisfactory in the long run for the young, the active, or the overweight patient, for whom alternatives are currently being sought. In such cases, the elimination of "cement disease" can only occur with the elimination of cement. Alternatives include the search for other grouting materials and the development of prostheses with satisfactory surfaces for either press-fit or biologic ingrowth. PMID:3315375

  8. Apatite formation on bioactive calcium-silicate cements for dentistry affects surface topography and human marrow stromal cells proliferation.

    PubMed

    Gandolfi, Maria Giovanna; Ciapetti, Gabriela; Taddei, Paola; Perut, Francesca; Tinti, Anna; Cardoso, Marcio Vivan; Van Meerbeek, Bart; Prati, Carlo

    2010-10-01

    The effect of ageing in phosphate-containing solution of bioactive calcium-silicate cements on the chemistry, morphology and topography of the surface, as well as on in vitro human marrow stromal cells viability and proliferation was investigated. A calcium-silicate cement (wTC) mainly based on dicalcium-silicate and tricalcium-silicate was prepared. Alpha-TCP was added to wTC to obtain wTC-TCP. Bismuth oxide was inserted in wTC to prepare a radiopaque cement (wTC-Bi). A commercial calcium-silicate cement (ProRoot MTA) was tested as control. Cement disks were aged in DPBS for 5 h ('fresh samples'), 14 and 28 days, and analyzed by ESEM/EDX, SEM/EDX, ATR-FTIR, micro-Raman techniques and scanning white-light interferometry. Proliferation, LDH release, ALP activity and collagen production of human marrow stromal cells (MSC) seeded for 1-28 days on the cements were evaluated. Fresh samples exposed a surface mainly composed of calcium-silicate hydrates CSH (from the hydration of belite and alite), calcium hydroxide, calcium carbonate, and ettringite. Apatite nano-spherulites rapidly precipitated on cement surfaces within 5 h. On wTC-TCP the Ca-P deposits appeared thicker than on the other cements. Aged cements showed an irregular porous calcium-phosphate (Ca-P) coating, formed by aggregated apatite spherulites with interspersed calcite crystals. All the experimental cements exerted no acute toxicity in the cell assay system and allowed cell growth. Using biochemical results, the scores were: fresh cements>aged cements for cell proliferation and ALP activity (except for wTC-Bi), whereas fresh cementscements for collagen synthesis. Summarizing (1) non-aged cements showed higher cell proliferation than aged cements, probably favoured by the presence of Si-OH gel and the early formation of apatite nano-spherulites; (2) the alpha-TCP doped cement aged for 28 days displayed the highest bioactivity and cell proliferation; (3) the deleterious effect of bismuth on cell

  9. Morphological Analysis of White Cement Clinker Minerals: Discussion on the Crystallization-Related Defects.

    PubMed

    Benmohamed, Mohamed; Alouani, Rabah; Jmayai, Amel; Ben Haj Amara, Abdesslem; Ben Rhaiem, Hafsia

    2016-01-01

    The paper deals with a formation of artificial rock (clinker). Temperature plays the capital role in the manufacturing process. So, it is useful to analyze a poor clinker to identify the different phases and defects associated with their crystallization. X-ray fluorescence spectroscopy was used to determine the clinker's chemical composition. The amounts of the mineralogical phases are measured by quantitative XRD analysis (Rietveld). Scanning electron microscopy (SEM) was used to characterize the main phases of white Portland cement clinker and the defects associated with the formation of clinker mineral elements. The results of a study which focused on the identification of white clinker minerals and defects detected in these noncomplying clinkers such as fluctuation of the amount of the main phases (alite (C3S) and belite (C2S)), excess of the free lime, occurrence of C3S polymorphs, and occurrence of moderately-crystallized structures are presented in this paper. PMID:27313617

  10. Morphological Analysis of White Cement Clinker Minerals: Discussion on the Crystallization-Related Defects

    PubMed Central

    Benmohamed, Mohamed; Alouani, Rabah; Jmayai, Amel; Ben Haj Amara, Abdesslem; Ben Rhaiem, Hafsia

    2016-01-01

    The paper deals with a formation of artificial rock (clinker). Temperature plays the capital role in the manufacturing process. So, it is useful to analyze a poor clinker to identify the different phases and defects associated with their crystallization. X-ray fluorescence spectroscopy was used to determine the clinker's chemical composition. The amounts of the mineralogical phases are measured by quantitative XRD analysis (Rietveld). Scanning electron microscopy (SEM) was used to characterize the main phases of white Portland cement clinker and the defects associated with the formation of clinker mineral elements. The results of a study which focused on the identification of white clinker minerals and defects detected in these noncomplying clinkers such as fluctuation of the amount of the main phases (alite (C3S) and belite (C2S)), excess of the free lime, occurrence of C3S polymorphs, and occurrence of moderately-crystallized structures are presented in this paper. PMID:27313617

  11. 2007 world of coal ash conference proceedings

    SciTech Connect

    2007-07-01

    The theme of the conference was science, applications and sustainability. Papers are presented under the following topics: aggregates/geotechnology; agriculture; ash facility; management; CCT products; cement and concrete; chemistry and mineralogy; emerging technology; environmental; LOI/beneficiation/handling; mercury; mining and regulations and standards. The poster papers are included as well.

  12. Compressive strength of concrete and mortar containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1998-12-29

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specification required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs. 33 figs.

  13. Compressive strength of concrete and mortar containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1997-04-29

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs. 33 figs.

  14. Compressive strength of concrete and mortar containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1998-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specification required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

  15. Compressive strength of concrete and mortar containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

  16. Properties and Leachability of Self-Compacting Concrete Incorporated with Fly Ash and Bottom Ash

    NASA Astrophysics Data System (ADS)

    Kadir, Aeslina Abdul; Ikhmal Haqeem Hassan, Mohd; Jamaluddin, Norwati; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    The process of combustion in coal-fired power plant generates ashes, namely fly ash and bottom ash. Besides, coal ash produced from coal combustion contains heavy metals within their compositions. These metals are toxic to the environment as well as to human health. Fortunately, treatment methods are available for these ashes, and the use of fly ash and bottom ash in the concrete mix is one of the few. Therefore, an experimental program was carried out to study the properties and determine the leachability of selfcompacting concrete incorporated with fly ash and bottom ash. For experimental study, self-compacting concrete was produced with fly ash as a replacement for Ordinary Portland Cement and bottom ash as a replacement for sand with the ratios of 10%, 20%, and 30% respectively. The fresh properties tests conducted were slump flow, t500, sieve segregation and J-ring. Meanwhile for the hardened properties, density, compressive strength and water absorption test were performed. The samples were then crushed to be extracted using Toxicity Characteristic Leaching Procedure and heavy metals content within the samples were identified accordingly using Atomic Absorption Spectrometry. The results demonstrated that both fresh and hardened properties were qualified to categorize as self-compacting concrete. Improvements in compressive strength were observed, and densities for all the samples were identified as a normal weight concrete with ranges between 2000 kg/m3 to 2600 kg/m3. Other than that, it was found that incorporation up to 30% of the ashes was safe as the leached heavy metals concentration did not exceed the regulatory levels, except for arsenic. In conclusion, this study will serve as a reference which suggests that fly ash and bottom ash are widely applicable in concrete technology, and its incorporation in self-compacting concrete constitutes a potential means of adding value to appropriate mix and design.

  17. Investigation on Leaching Behaviour of Fly Ash and Bottom Ash Replacement in Self-Compacting Concrete

    NASA Astrophysics Data System (ADS)

    Kadir, Aeslina Abdul; Ikhmal Haqeem Hassan, Mohd; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    Fly ash and bottom ash are some of the waste generated by coal-fired power plants, which contains large quantities of toxic and heavy metals. In recent years, many researchers have been interested in studying on the properties of self-compacting concrete incorporated with fly ash and bottom ash but there was very limited research from the combination of fly ash and bottom ash towards the environmental needs. Therefore, this research was focused on investigating the leachability of heavy metals of SCC incorporated with fly ash and bottom ash by using Toxicity Characteristic Leaching Procedure, Synthetic Precipitation Leaching Procedure and Static Leaching Test. The samples obtained from the coal-fired power plant located at Peninsula, Malaysia. In this study, the potential heavy metals leached out from SCC that is produced with fly ash as a replacement for Ordinary Portland Cement and bottom ash as a substitute for sand with the ratios from 10% to 30% respectively were designated and cast. There are eight heavy metals of concern such as As, Cr, Pb, Zn, Cu, Ni, Mn and Fe. The results indicated that most of the heavy metals leached below the permissible limits from the United States Environmental Protection Agency and World Health Organization limit for drinking water. As a conclusion, the minimum leaching of the heavy metals from the incorporation of fly ash and bottom ash in self-compacting concrete was found in 20% of fly ash and 20% of bottom ash replacement. The results also indicate that this incorporation could minimize the potential of environmental problems.

  18. Possibilities of municipal solid waste incinerator fly ash utilisation.

    PubMed

    Hartmann, Silvie; Koval, Lukáš; Škrobánková, Hana; Matýsek, Dalibor; Winter, Franz; Purgar, Amon

    2015-08-01

    Properties of the waste treatment residual fly ash generated from municipal solid waste incinerator fly ash were investigated in this study. Six different mortar blends with the addition of the municipal solid waste incinerator fly ash were evaluated. The Portland cement replacement levels of the municipal solid waste incinerator fly ash used were 25%, 30% and 50%. Both, raw and washed municipal solid waste incinerator fly ash samples were examined. According to the mineralogical composition measurements, a 22.6% increase in the pozzolanic/hydraulic properties was observed for the washed municipal solid waste incinerator fly ash sample. The maximum replacement level of 25% for the washed municipal solid waste incinerator fly ash in mortar blends was established in order to preserve the compressive strength properties. Moreover, the leaching characteristics of the crushed mortar blend was analysed in order to examine the immobilisation of its hazardous contents. PMID:26060198

  19. Evaluation of lignite combustion residues as cement additives

    SciTech Connect

    Demirbas, A.; Aslan, A.

    1999-07-01

    In this study the physical and chemical properties of lignite fly ashes obtained from electrostatic precipitator and cyclone, lignite bottom ash, cement + lignite ash mixtures, and their effects on mechanical properties of concrete were investigated. The ashes were classified into two general types based on total silica, alumina, and iron-III oxide: class A and class B. When 25% of the cement was replaced by class A lignite bottom ash (the combined three oxide contents were 30.2%), the 28-day compressive strength increased by 18.9% compared to the control mix, and when 25% of the cement was replaced by class B lignite ash (the combined three oxide contents were 78.1%), the compressive strength decreased by 3.5% compared to the control mix. The results obtained were compared with the Turkish Standards and, in general, were found to be within the limits. As a result, the lignite fly ash and bottom ash samples may be used as cementitious materials.

  20. Environmental assessment and utilization CFB ash

    SciTech Connect

    Conn, R.

    1997-12-31

    Landfill disposal has generally been accepted as the most common option for ash management in CFB power plants. However, the cost of ash disposal continues to increase due to a reduction in landfill capacity and more stringent environmental regulations. As a result, beneficial uses of CFB ashes (versus landfilling) are being investigated in order to provide a more cost effective ash management program. The chemical and physical characteristics of CFB by-products will influence both their environmental impact and potential utilization options. Compared to conventional pulverized coal boiler ashes, CFB ashes generally have different chemical properties which may limit their utilization for production of Portland cement. Other diverse utilization options have been identified for CFB residues which include: agricultural applications, structural fill, and waste stabilization. Most of these applications have to meet specifications by following certain test methods. The exact utilization options for CFB by-products will depend primarily on the type of fuel being fired, and to a lesser extent, the type of sorbent utilized for sulfur capture. Based on laboratory investigation of ash characteristics, utilization options were concluded for different Foster Wheeler commercial boilers throughout the US and abroad. Based on the results of this study, it was demonstrated that most CFB ashes could be utilized for one or more of the purposes noted above.

  1. Stabilizing soft fine-grained soils with fly ash

    SciTech Connect

    Edil, T.B.; Acosta, H.A.; Benson, C.H.

    2006-03-15

    The objective of this study was to evaluate the effectiveness of self-cementing fly ashes derived from combustion of subbituminous coal at electric power plants for stabilization of soft fine-grained soils. California bearing ratio (CBR) and resilient modulus (M{sub r}) tests were conducted on mixtures prepared with seven soft fine-grained soils (six inorganic soils and one organic soil) and four fly ashes. The soils were selected to represent a relatively broad range of plasticity, with plasticity indices ranging between 15 and 38. Two of the fly ashes are high quality Class C ashes (per ASTM C 618) that are normally used in Portland cement concrete. The other ashes are off-specification ashes, meaning they do not meet the Class C or Class F criteria in ASTM C 618. Tests were conducted on soils and soil-fly ash mixtures prepared at optimum water content (a standardized condition), 7% wet of optimum water content (representative of the typical in situ condition in Wisconsin), and 9-18% wet of optimum water content (representative of a very wet in situ condition). Addition of fly ash resulted in appreciable increases in the CBR and M{sub r} of the inorganic soils. For water contents 7% wet of optimum, CBRs of the soils alone ranged between 1 and 5. Addition of 10% fly ash resulted in CBRs ranging between 8 and 17, and 18% fly ash resulted in CBRs between 15 and 31. Similarly, M{sub r} of the soil alone ranged between 3 and 15 MPa at 7% wet of optimum, whereas addition of 10% fly ash resulted in M{sub r} between 12 and 60 MPa and 18% fly ash resulted in M{sub r} between 51 and 106 MPa. In contrast, except for one fly ash, addition of fly ash generally had little effect on CBR or M{sub r} of the organic soil.

  2. Advanced cement solidification system

    SciTech Connect

    Nakashima, T.; Kuribayashi, H.; Todo, F.

    1993-12-31

    In order to easily and economically store and transport radioactive waste generated at nuclear power stations, it is essential to reduce the waste volume to the maximum extent. It is also necessary to transform the waste into a stable form for final disposal which will maintain its chemical and physical stability over a long period of time. For this purpose, the Advanced Cement Solidification Process (AC-process) was developed. The AC-process, which utilizes portland cement, can be applied to several kinds of waste such as boric acid waste, laboratory drain waste, incineration ash and spent ion exchange resin. In this paper, the key point of the AC-process, the pretreatment concept for each waste, is described. The AC-process has been adopted for two Japanese PWR stations: the Genkai Nuclear Power Station (Kyushu Electric Power Co.) and the Ikata Nuclear Power Station (Shikoku Electric Power Co.). Construction work has almost finished and commissioning tests are under way at both power stations.

  3. A study on high strength concrete prepared with large volumes of low calcium fly ash

    SciTech Connect

    Poon, C.S.; Lam, L.; Wong, Y.L.

    2000-03-01

    This paper presents the results of a laboratory study on high strength concrete prepared with large volumes of low calcium fly ash. The parameters studied included compressive strength, heat of hydration, chloride diffusivity, degree of hydration, and pore structures of fly ash/cement concrete and corresponding pastes. The experimental results showed that concrete with a 28-day compressive strength of 80 MPA could be obtained with a water-to-binder (w/b) ratio of 0.24, with a fly ash content of 45%. Such concrete has lower heat of hydration and chloride diffusivity than the equivalent plain cement concrete or concrete prepared with lower fly ash contents. The test results showed that at lower w/b ratios, the contribution to strength by the fly ash was higher than in the mixes prepared with higher w/b ratios. The study also quantified the reaction rates of cement and fly ash in the cementitious materials. The results demonstrated the dual effects of fly ash in concrete: (1) act as a micro-aggregate and (2) being a pozzolana. It was also noted that the strength contribution of fly ash in concrete was better than in the equivalent cement/fly ash pastes suggesting the fly ash had improved the interfacial bond between the past and the aggregates in the concrete. Such an improvement was also reflected in the results of the mercury intrusion porosimetry (MIP) test.

  4. Evaluation of Pollutant Leaching Potential of Coal Ashes for Recycling

    NASA Astrophysics Data System (ADS)

    Park, D.; Woo, N. C.; Kim, H.; Yoon, H.; Chung, D.

    2011-12-01

    By 2009, coal ashes produced from coal-based power plants in Korea have been reused as cement supplement materials; however, the rest is mostly disposed in landfills inside the plant properties. Continuous production of coal ashes and limited landfill sites require more recycles of coal ashes as base materials, specifically in constructions of roads and of huge industrial complex. Previous researches showed that coal ashes could contain various metals such as arsenic(As), chromium(Cr), lead(Pb), nickel(Ni), selenium(Se), etc. In this study, we collected four types of bottom ashes and two of fly ashes from four coal-based power plants. These ash samples were tested with distilled water through the column leaching process in oxidized conditions. The column test results were compared with those of total digestion, sequential extraction processes and TCLP. Concentrations of metals in outflows from columns are generally greater in fly ashes than in bottom ashes, specifically for As, Se, B, Sr and SO4. Only one fly ash (J2-F) shows high concentrations of arsenic and selenium in leachate. Sequential extraction results indicate that these metals are in readily soluble forms, such as adsorbed, carbonated, and reducible forms. Results of TCLP analysis indicate no potential contaminants leached from the ashes. In conclusion, recycling of coal combustion ashes could be encouraged with proper tests such as sequential and leaching experiments.

  5. Utilization of CFB fly ash for construction applications

    SciTech Connect

    Conn, R.E.; Sellakumar, K.; Bland, A.E.

    1999-07-01

    Disposal in landfills has been the most common means of handling ash in circulating fluidized bed (CFB) boiler power plants. Recently, larger CFB boilers with generating capacities up to 300 MWe are currently being planned, resulting in increased volumes and disposal cost of ash by-product. Studies have shown that CFB ashes do not pose environmental concerns that should significantly limit their potential utilization. Many uses of CFB ash are being investigated by Foster Wheeler, which can provide more cost-effective ash management. Construction applications have been identified as one of the major uses for CFB ashes. Typically, CFB ash cannot be used as a cement replacement in concrete due to its unacceptably high sulfur content. However, CFB ashes can be used for other construction applications that require less stringent specifications including soil stabilization, road base, structural fill, and synthetic aggregate. In this study, potential construction applications were identified for fly ashes from several CFB boilers firing diverse fuels such as petroleum coke, refuse derived fuel (RDF) and coal. The compressive strength of hydrated fly ashes was measured in order to screen their potential for use in various construction applications. Based on the results of this work, the effects of both ash chemistry and carbon content on utilization potential were ascertained. Actual beneficial uses of ashes evaluated in this study are also discussed.

  6. Immobilization of Harmful Elements in Fly Ash from Direct Combustion of Automobile Shredder Residue

    NASA Astrophysics Data System (ADS)

    Inoue, Ryo; Ariyama, Tatsuro

    A direct combustion method of automobile shredder residue at high temperature is considered to be an effective process, because the volume of residue can be reduced and many valuable metals can be recovered. However, the fly ash containing large amounts of heavy metals and fluorine are generated inevitably by this process. Therefore, the treatment for detoxification of this fly ash is significantly important. It is found in the present research that cement is effective on the immobilization of harmful elements in the fly ash. The hydrothermal treatment of the solidified mixture of fly ash, cement and water is also superior in the immobilization effect.

  7. Rising from the ashes: Coal ash in recycling and construction

    SciTech Connect

    Naquin, D.

    1998-02-01

    Beneficial Ash Management (BAM, Clearfield, Pa.) has won an environmental award for its use of ash and other waste to fight acid mine drainage. The company`s workers take various waste materials, mainly fly ash from coal-burning plants, to make a cement-like material or grouting, says Ernest Roselli, BAM president. The grouting covers the soil, which helps prevent water from contacting materials. This, in turn, helps control chemical reactions, reducing or eliminating formation of acid mine drainage. The company is restoring the 1,400-acre Bark Camp coal mine site near Penfield in Clearfield County, Pa. Under a no-cost contract with the state of Pennsylvania, BAM is using boiler slag, causticizing byproducts (lime) and nonreclaimable clarifier sludge from International Paper Co. (Erie, Pa.). The mine reclamation techniques developed and monitored at the site include using man-made wetlands to treat acid mine drainage and testing anhydrous ammonia as a similar treatment agent. BAM researches and tests fly ash mixed with lime-based activators as fill material for land reclamation, and develops and uses artificial soil material from paper mill and tannery biosolids.

  8. Correlating cement characteristics with rheology of paste

    SciTech Connect

    Vikan, H. Justnes, H.; Winnefeld, F.; Figi, R.

    2007-11-15

    The influence of cement characteristics such as cement fineness and clinker composition on the 'flow resistance' measured as the area under the shear stress-shear rate flow curve has been investigated. Three different types of plasticizers namely naphthalene sulphonate-formaldehyde condensate, polyether grafted polyacrylate, and lignosulphonate have been tested in this context on 6 different cements. The flow resistance correlated well with the cement characteristic (Blaine.{l_brace}d.cC{sub 3}A + [1 - d].C{sub 3}S{r_brace}) where the factor d represents relative reactivity of cubic C{sub 3}A and C{sub 3}S while cC{sub 3}A and C{sub 3}S represent the content of these minerals. It was found to be either a linear or exponential function of the combined cement characteristic depending on plasticizer type and dosage. The correlation was valid for a mix of pure cement and cement with fly ash, limestone filler (4%), as well as pastes with constant silica fume dosage, when the mineral contents were determined by Rietveld analysis of X-ray diffractograms.

  9. Lunar cement

    NASA Technical Reports Server (NTRS)

    Agosto, William N.

    1992-01-01

    With the exception of water, the major oxide constituents of terrestrial cements are present at all nine lunar sites from which samples have been returned. However, with the exception of relatively rare cristobalite, the lunar oxides are not present as individual phases but are combined in silicates and in mixed oxides. Lime (CaO) is most abundant on the Moon in the plagioclase (CaAl2Si2O8) of highland anorthosites. It may be possible to enrich the lime content of anorthite to levels like those of Portland cement by pyrolyzing it with lunar-derived phosphate. The phosphate consumed in such a reaction can be regenerated by reacting the phosphorus product with lunar augite pyroxenes at elevated temperatures. Other possible sources of lunar phosphate and other oxides are discussed.

  10. Kohonen's feature maps for fly ash categorization.

    PubMed

    Nataraja, M C; Jayaram, M A; Ravikumar, C N

    2006-12-01

    Fly ash is a common admixture used in concrete and may constitute up to 50% by weight of the total binder material. Incorporation of fly ash in Portland-cement concrete is highly desirable due to technological, economic, and environmental benefits. This article demonstrates the use of artificial intelligence neural networks for the classification of fly ashes in to different groups. Kohonen's Self Organizing Feature Maps is used for the purpose. As chemical composition of fly ash is crucial in the performance of concrete, eight chemical attributes of fly ashes have been considered. The application of simple Kohonen's one-dimensional feature maps permitted to differentiate three main groups of fly ashes. Three one-dimensional feature maps of topology 8-16, 8-24 and 8-32 were explored. The overall classification result of 8-16 topology was found to be significant and encouraging. The data pertaining to 80 fly ash samples were collected from standard published works. The categorization was found to be excellent and compares well with Canadian Standard Association's [CSA A 3000] classification scheme. PMID:17285691

  11. Cast-concrete products made with FBC ash and wet-collected coal-ash

    SciTech Connect

    Naik, T.R.; Kraus, R.N.; Chun, Y.M.; Botha, F.D.

    2005-12-01

    Cast-concrete hollow blocks, solid blocks, and paving stones were produced at a manufacturing plant by replacing up to 45% (by mass) of portland cement with fluidized bed combustion (FBC) coal ash and up to 9% of natural aggregates with wet-collected, low-lime, coarse coal-ash (WA). Cast-concrete product specimens of all three types exceeded the compressive strength requirements of ASTM from early ages, with the exception of one paving-stone mixture, which fell short of the requirement by less than 10%. The cast-concrete products made by replacing up to 40% of cement with FBC ash were equivalent in strength (89-113% of control) to the products without ash. The abrasion resistance of paving stones was equivalent for up to 34% FBC ash content. Partial replacement of aggregates with WA decreased strength of the products. The resistance of hollow blocks and paving stones to freezing and thawing decreased appreciably with increasing ash contents. The cast-concrete products could be used indoors in regions where freezing and thawing is a concern, and outdoors in a moderate climate.

  12. Development of an Improved Cement for Geothermal Wells

    SciTech Connect

    Trabits, George

    2015-04-20

    After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

  13. Proceedings: Eighth international ash utilization symposium: Volume 2

    SciTech Connect

    Not Available

    1987-10-01

    The two-volume publication contains 65 papers, including six abstracts, presented at ten sessions during the October 1987 event. Some topics covered basic research themes, such as new studies of fly ash, fly ash concrete, and important properties and construction uses; updated ash sampling and testing procedures; advances in fluidized bed combustion (FBC), flue gas desulfurization (FGD), and other sulfur dioxide control products; and latest pozzolan programs of the Cement and Concrete Reference Laboratory (CCRL) of the National Bureau of Standards. Other topics focused on applied coal ash technology including: airport, highway and dam construction; structural fills; flowable fill; roller compacted concrete; lightweight building products; recovery of metals from coal ash; fillers for paints and plastics; and new coal ash uses in agriculture and reclamation.

  14. Proceedings: Eighth international ash utilization symposium: Volume 1

    SciTech Connect

    Not Available

    1987-10-01

    The two-volume publication contains 65 papers, including six abstracts, presented at ten sessions during the October 1987 event. Some topics covered basic research themes, such as: new studies of fly ash, fly ash concrete, and important properties and construction uses; updated ash sampling and testing procedures; advances in fluidized bed combustion (FBC), flue gas desulfurization (FGD), and other sulfur dioxide control products; and latest pozzolan programs of the Cement and Concrete Reference Laboratory (CCRL) of the National Bureau of Standards. Other topics focused on applied coal ash technology, including: airport, highway and dam construction; structural fills; flowable fill; roller compacted concrete;lightweight building products; recovery of metals from coal ash; fillers for paints and plastics; and new coal ash uses in agriculture and reclamation.

  15. High-performance, high-volume fly ash concrete

    SciTech Connect

    2008-01-15

    This booklet offers the construction professional an in-depth description of the use of high-volume fly ash in concrete. Emphasis is placed on the need for increased utilization of coal-fired power plant byproducts in lieu of Portland cement materials to eliminate increased CO{sub 2} emissions during the production of cement. Also addressed is the dramatic increase in concrete performance with the use of 50+ percent fly ash volume. The booklet contains numerous color and black and white photos, charts of test results, mixtures and comparisons, and several HVFA case studies.

  16. Sculpting with Cement.

    ERIC Educational Resources Information Center

    Olson, Lynn

    1983-01-01

    Cement offers many creative possibilities for school art programs. Instructions are given for sculpting with fiber-cement and sand-cement, as well as for finishing processes and the addition of color. Safety is stressed. (IS)

  17. Quick monitoring of pozzolanic reactivity of waste ashes.

    PubMed

    Sinthaworn, Suppachai; Nimityongskul, Pichai

    2009-05-01

    This article proposes a quick method of monitoring for pozzolanic reactivity of waste ashes by investigating the electrical conductivity of the suspension at an elevated temperature. This suspension is obtained by mixing tested pozzolan with an ordinary Portland cement (OPC) solution produced by mixing ordinary Portland cement with water. For comparison, silica fume, metakaolin, rice husk ash and river sand - whose pozzolanic reactivities range from reactive to inert - were used in the experimental investigation. The electrical conductivity of the suspension was continually recorded by using an electrical conductivity meter and stored by using a personal computer for a period of slightly over 1day. The indicative parameters that can be related to pozzolanic reactivity were discussed and analyzed in detail. It was found that it is possible to determine the pozzolanic reactivity of fly ash within 28h by using the proposed technique, as compared to 7 or 28 days for the determination of strength activity index according to ASTM. This technique would help concrete technologists to speedily investigate the quality of fly ash for use as a cement replacement in order to alleviate pollution caused by cement production and solve disposal problems of waste ashes. PMID:19131237

  18. Properties of Cement Mortar Produced from Mixed Waste Materials with Pozzolanic Characteristics

    PubMed Central

    Yen, Chi-Liang; Tseng, Dyi-Hwa; Wu, Yue-Ze

    2012-01-01

    Abstract Waste materials with pozzolanic characteristics, such as sewage sludge ash (SSA), coal combustion fly ash (FA), and granulated blast furnace slag (GBS), were reused as partial cement replacements for making cement mortar in this study. Experimental results revealed that with dual replacement of cement by SSA and GBS and triple replacement by SSA, FA, and GBS at 50% of total cement replacement, the compressive strength (Sc) of the blended cement mortars at 56 days was 93.7% and 92.9% of the control cement mortar, respectively. GBS had the highest strength activity index value and could produce large amounts of CaO to enhance the pozzolanic activity of SSA/FA and form calcium silicate hydrate gels to fill the capillary pores of the cement mortar. Consequently, the Sc development of cement mortar with GBS replacement was better than that without GBS, and the total pore volume of blended cement mortars with GBS/SSA replacement was less than that with FA/SSA replacement. In the cement mortar with modified SSA and GBS at 70% of total cement replacement, the Sc at 56 days was 92.4% of the control mortar. Modifying the content of calcium in SSA also increased its pozzolanic reaction. CaCl2 accelerated the pozzolanic activity of SSA better than lime did. Moreover, blending cement mortars with GBS/SSA replacement could generate more monosulfoaluminate to fill capillary pores. PMID:22783062

  19. Properties of Cement Mortar Produced from Mixed Waste Materials with Pozzolanic Characteristics.

    PubMed

    Yen, Chi-Liang; Tseng, Dyi-Hwa; Wu, Yue-Ze

    2012-07-01

    Waste materials with pozzolanic characteristics, such as sewage sludge ash (SSA), coal combustion fly ash (FA), and granulated blast furnace slag (GBS), were reused as partial cement replacements for making cement mortar in this study. Experimental results revealed that with dual replacement of cement by SSA and GBS and triple replacement by SSA, FA, and GBS at 50% of total cement replacement, the compressive strength (Sc) of the blended cement mortars at 56 days was 93.7% and 92.9% of the control cement mortar, respectively. GBS had the highest strength activity index value and could produce large amounts of CaO to enhance the pozzolanic activity of SSA/FA and form calcium silicate hydrate gels to fill the capillary pores of the cement mortar. Consequently, the Sc development of cement mortar with GBS replacement was better than that without GBS, and the total pore volume of blended cement mortars with GBS/SSA replacement was less than that with FA/SSA replacement. In the cement mortar with modified SSA and GBS at 70% of total cement replacement, the Sc at 56 days was 92.4% of the control mortar. Modifying the content of calcium in SSA also increased its pozzolanic reaction. CaCl(2) accelerated the pozzolanic activity of SSA better than lime did. Moreover, blending cement mortars with GBS/SSA replacement could generate more monosulfoaluminate to fill capillary pores. PMID:22783062

  20. Coal fly ash: the most powerful tool for sustainability of the concrete industry

    SciTech Connect

    Mehta, P.K.

    2008-07-01

    In the last 15 years the global cement industry has almost doubled its annual rate of direct emissions of carbon dioxide. These can be cut back by reducing global concrete consumption, reducing the volume of cement paste in mixtures and reducing the proportion of portland clinker in cement. It has recently been proved that use of high volumes of coal fly ash can produce low cost, durable, sustainable cement and concrete mixtures that would reduce the carbon footprint of both the cement and the power generation industries. 2 photos.

  1. 2005 world of coal ash conference proceedings

    SciTech Connect

    2005-07-01

    The theme of the conference was science, applications and sustainability. Papers are presented under the following topics: aggregates; FGD; policy; SCR; chemistry; cement and concrete (including alkali and silica reaction); agriculture; chemistry - mercury; mine reclamation; new products; and environmental management. The papers from the regulation, risk and reclamation with coal combustion byproducts at mines - OSM interactive forum and the 2005 conference on unburned carbon on utility fly ash are also included. The poster papers are included as well.

  2. Feasibility study on solidification of municipal solid waste incinerator fly ash with circulating fluidized bed combustion coal fly ash.

    PubMed

    Liu, Wenshi; Hou, Haobo; Zhang, Chuhao; Zhang, Dajie

    2009-05-01

    The objective of this study was to assess the feasibility of solidification of municipal solid waste incinerator (MSWI) fly ash with circulation fluidized bed combustion (CFBC) fly ash, which is unsuitable as a cement replacement due to its high amounts of carbon, lime and anhydrite. The solidification process was conducted on samples prepared from MSWI fly ash, binders (cement clinkers and CFBC fly ash were mixed at two replacement ratios) and water (water/solid weight ratio = 0.4), among which the MSWI fly ash replaced each binder at the ratio of 0, 20, 40, 60 and 80% by dry weight. The samples were subjected to compressive strength tests and Toxicity Characteristic Leaching Procedure and the results showed that all solidified MSWI fly ash can meet the landfill standard imposed by US EPA after 28 days of curing. Micro-analysis (X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectrophotometry) revealed that the main hydrate products were C-S-H gel and ettringite, which have a positive effect on heavy metals retention. Therefore, this method provides a possibility to achieve a cheap and effective solution for MSWI fly ash management and use for CFBC fly ash. PMID:19423575

  3. Concretes and mortars with waste paper industry: Biomass ash and dregs.

    PubMed

    Martínez-Lage, Isabel; Velay-Lizancos, Miriam; Vázquez-Burgo, Pablo; Rivas-Fernández, Marcos; Vázquez-Herrero, Cristina; Ramírez-Rodríguez, Antonio; Martín-Cano, Miguel

    2016-10-01

    This article describes a study on the viability of using waste from the paper industry: biomass boiler ash and green liquor dregs to fabricate mortars and concretes. Both types of ash were characterized by obtaining their chemical and mineralogical composition, their organic matter content, granulometry, adsorption and other common tests for construction materials. Seven different mortars were fabricated, one for reference made up of cement, sand, and water, three in which 10, 20, or 30% of the cement was replaced by biomass ash, and three others in which 10, 20, or 30% of the cement was replaced with dregs. Test specimens were fabricated with these mortars to conduct flexural and compression tests. Flexural strength is reduced for all the mortars studied. Compressive strength increases for the mortars fabricated with biomass ash and decreases for the mortar with dregs. Finally, 5 concretes were made, one of them as a reference (neither biomass ash nor dregs added), two of them with replacements of 10 and 20% of biomass ash instead of cement and another two with replacements of 10 and 20% of dregs instead of cement. The compressive and tensile splitting strength increase when a 10% of ash is replaced and decrease in all the other cases. The modulus of elasticity always decreases. PMID:27397843

  4. Cements with low Clinker Content

    NASA Astrophysics Data System (ADS)

    García-Lodeiro, I.; Fernández-Jiménez, A.; Palomo, A.

    2015-11-01

    Hybrid alkaline cements are multi-component systems containing a high percentage of mineral additions (fly ash, blast furnace slag), low proportions (<30%) of Portland clinker and scarce amounts of alkaline activators. The substantially lower amount of clinker needed to manufacture these binders in comparison to ordinary Portland cement is both economically and ecologically beneficial. Their enormous versatility in terms of the raw materials used has made them the object of considerable interest. The present study explored the mechanical strength of binary blends mixes; B1= 20% clinker (CK) + 80% fly ash (FA) and B2=20% clinker + 80% blast furnace slag (BFS), both hydrated in the presence and absence of an alkaline activator specifically designed for this purpose. The use of the activator enhanced the development of early age strength considerably. All the hydrated matrices were characterised with XRD, SEM/EDX and (29Si and 27Al) NMR. The use of the alkaline activator generated reaction products consisting primarily of a mix of gels ((N,C)-A-S-H and C-A-S-H) whose respective proportions were found to depend upon system composition and initial reactivity.

  5. [Study on mercury re-emissions during fly ash utilization].

    PubMed

    Meng, Yang; Wang, Shu-Xiao

    2012-09-01

    The amount of fly ash produced during coal combustion is around 400 million tons per year in China. About 65%-68% of fly ash is used in building material production, road construction, architecture and agriculture. Some of these utilization processes include high temperature procedures, which may lead to mercury re-emissions. In this study, experiments were designed to simulate the key process in cement production and steam-cured brick production. A temperature programmed desorption (TPD) method was used to study the mercury transformation in the major utilization processes. Mercury re-emission during the fly ash utilization in China was estimated based on the experimental results. It was found that mercury existed as HgCl2 (Hg2 Cl2), HgS and HgO in the fly ash. During the cement production process, more than 98% of the mercury in fly ash was re-emitted. In the steam-curing brick manufacturing process, the average mercury re-emission percentage was about 28%, which was dominated by the percentage of HgCl2 (Hg2 Cl2). It is estimated that the mercury re-emission during the fly ash utilization have increased from 4.07 t in 2002 to 9.18 t in 2008, of which cement industry contributes about 96.6%. PMID:23243850

  6. Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

    SciTech Connect

    Kalb, P.D.; Heiser, J.H. III; Colombo, P.

    1990-01-01

    The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these problem'' wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above it's melting point (120{degree}C), combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991. 12 refs., 8 figs., 3 tabs.

  7. General nature and using potentiality of fly ash in China

    SciTech Connect

    Shao, J.; Wang, Z.; Shao, X.; Zhi, X.; Wang, G.

    1998-12-31

    China is the largest fly ash producer of the world. Currently, it produces at least 100 million tons of fly ash each year. Since the different coal types, different coal forming conditions, and different burners are used around the country, the nature of fly ash produced in different plants varies. The characteristics of fly ash influence their utilization. In this paper, numerous data about the characteristics of fly ash in China are collected and analyzed, such as the main chemical components of fly ash (SiO{sub 2}, Al{sub 2}O{sub 3}, K{sub 2}O, Na{sub 2}O, CaO, MgO, Fe{sub 2}O{sub 3}), LOI (C content), and some trace elements and radioactive elements, grain size distribution, phase compositions including types, shapes and contents of glassy bodies, types of inorganic minerals, specific gravity, specific surface, ratio of water requirement, ratio of water content, 28-day compressive strength, etc. Based upon these parameters, methods of fly ash utilization are analyzed systematically. The methods of utilization incorporated with the nature of fly ash can improve the level of fly ash utilization. Fly ash in China is primarily used in road construction, production of building materials (cement, concrete, bricks, tiles, ceramsites and mortar), backfilling, construction engineering, agriculture, and materials recovery of useful components.

  8. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2002-07-30

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems, including foamed and sodium silicate slurries. During this project quarter, a comparison study of the three cement systems examined the effect that cement drillout has on the three cement systems. Testing to determine the effect of pressure cycling on the shear bond properties of the cement systems was also conducted. This report discusses testing that was performed to analyze the alkali-silica reactivity of ULHS in cement slurries.

  9. Environmental and technical assessments of the potential utilization of sewage sludge ashes (SSAs) as secondary raw materials in construction

    SciTech Connect

    Chen, Maozhe; Blanc, Denise; Gautier, Mathieu; Mehu, Jacques; Gourdon, Rémy

    2013-05-15

    Highlights: ► We used sewage sludge ashes in ready-mix concrete recipe. ► SSAs were used as a substitution of cement. ► Compressive strength of ready-mix concrete incorporating SSAs were similar as blank one. ► Contaminants leaching from concrete monoliths were above threshold limits. - Abstract: Ashes produced by thermal treatments of sewage sludge exhibit common properties with cement. For example, major elements present in SSA are the same of major elements of cement. Hydraulic properties of SSA are quite the same of cement ones. They may therefore be used to substitute part of cement in concrete or other cementitious materials, provided that technical prescriptions are satisfied and that environmental risks are not significantly increased. The objective of the present study was to determine the appropriate substitution ratios to satisfy both technical and environmental criteria. In a first step, the elemental composition and particle size distribution of the ashes were measured. Then the ashes were used along with Portland cement and sand at different ratios of substitution to produce mortar and concrete which were cured for up to 90 days into parallelepipedic or cylindrical monoliths. The mechanical properties of the monoliths were measured using standard procedures for flexural and compressive strengths, and compared to blanks containing no ashes. The environmental criteria were assessed using leaching tests conducted according to standard protocols both on the ashes and the monoliths, and compared to the blanks. Results showed that the characteristics of the ashes ranged between those of cement and sand because of their larger particle size and higher content in SiO{sub 2} as compared to cement. The monoliths made with the highest substitution ratios exhibited a significant decrease in flexural and compressive strengths. However, when the ashes were used in partial substitution of cement at appropriate ratios, the concrete monoliths exhibited similar

  10. Sulfate resistance of high calcium fly ash concrete

    NASA Astrophysics Data System (ADS)

    Dhole, Rajaram

    Sulfate attack is one of the mechanisms which can cause deterioration of concrete. In general, Class C fly ash mixtures are reported to provide poor sulfate resistance. Fly ashes, mainly those belonging to the Class C, were tested as per the ASTM C 1012 procedure to evaluate chemical sulfate resistance. Overall the Class C fly ashes showed poor resistance in the sulfate environment. Different strategies were used in this research work to improve the sulfate resistance of Class C fly ash mixes. The study revealed that some of the strategies such as use of low W/CM (water to cementing materials by mass ratio), silica fume or ultra fine fly ash, high volumes of fly ash and, ternary or quaternary mixes with suitable supplementary cementing materials, can successfully improve the sulfate resistance of the Class C fly ash mixes. Combined sulfate attack, involving physical and chemical action, was studied using sodium sulfate and calcium sulfate solutions. The specimens were subjected to wetting-drying cycles and temperature changes. These conditions were found to accelerate the rate of degradation of concrete placed in a sodium sulfate environment. W/CM was found to be the main governing factor in providing sulfate resistance to mixes. Calcium sulfate did not reveal damage as a result of mainly physical action. Characterization of the selected fly ashes was undertaken by using SEM, XRD and the Rietveld analysis techniques, to determine the relation between the composition of fly ashes and resistance to sulfate attack. The chemical composition of glass represented on the ternary diagram was the main factor which had a significant influence on the sulfate resistance of fly ash mixtures. Mixes prepared with fly ashes containing significant amounts of vulnerable crystalline phases offered poor sulfate resistance. Comparatively, fly ash mixes containing inert crystalline phases such as quartz, mullite and hematite offered good sulfate resistance. The analysis of hydrated lime

  11. Characterization of filter cake ash and applications for soil stabilization

    SciTech Connect

    McManis, K.L.; Nataraj, M.

    1997-12-31

    Recycled applications were investigated for an ash produced from the incineration of diatomaceous earth filter cake used in the manufacture of additives for petroleum products. A complete chemical and physical characterization of the ash was conducted. It includes lumps which are the result of gypsum cementation. The ash produces light-weight products and exhibits pozzolanic characteristics. Mixtures of the ash with sand and other stabilizing agents were investigated for road base and subbase applications. Strength and durability tests and a microanalysis were conducted to identify the stabilization products produced. The testing program for this study indicates that the ash holds promise as a light-weight fine aggregate for use as an earth fill material.

  12. Leaching of metals from cement under simulated environmental conditions.

    PubMed

    Lu, Huixia; Wei, Fang; Tang, Jingchun; Giesy, John P

    2016-03-15

    Leaching of metals from cement under various environmental conditions was measured to evaluate their environmental safety. A cement product containing clinker, which was produced from cement kiln co-processing of hazardous wastes, was solidified and leaching of metals was characterized using the 8-period test. Concentrations and speciation of metals in cements were determined. Effects of ambient environment and particle size on leachability of metals and mineralogical phases of cement mortars were evaluated by use of XRD and SEM. Results indicated that metals in cements were leachable in various media in descending order of: sea water, groundwater and acid rain. Cr, Ni, As, Co and V were leached by simulated sea water, while Cu, Cd, Pb, Zn, Mn, Sb and Tl were not leached in simulated sea water, groundwater or acid rain. When exposed to simulated acid rain or groundwater, amounts of Cr, Ni, As and V leached was inversely proportional to particle size of cement mortar. According to the one-dimensional diffusion equation, Cr was most leachable and the cumulative leached mass was predicted to be 9.6 mg kg(-1) after 20 years. Results of this study are useful in predicting releases of metals from cement products containing ash and clinkers cement kiln co-processing of hazardous wastes, so that they can be safely applied in the environment. PMID:26802528

  13. MUNICIPAL SOLID WASTE (MSW) COMBUSTOR ASH DEMONSTRATION PROGRAM - "THE BOATHOUSE"

    EPA Science Inventory

    The report presents the results of a research program designed to examine the engineering and environmental acceptability of using municipal solid waste (MSW) combustor ash as an aggregate substitute in the manufacture of construction quality cement blocks. 50 tons of MSW combust...

  14. MUNICIPAL SOLID WASTE COMBUSTOR ASH DEMONSTRATION PROGRAM - "THE BOATHOUSE"

    EPA Science Inventory

    The report presents the results of a research program designed to examine the engineering and environmental acceptability of using municipal solid waste (MSW) combustor ash as an aggregate substitute in the manufacture of construction quality cement blocks. 50 tons of MSW combust...

  15. Leaching behavior of heavy metals from municipal solid wastes incineration (MSWI) fly ash used in concrete.

    PubMed

    Shi, Hui-Sheng; Kan, Li-Li

    2009-05-30

    The characteristics of municipal solid waste incineration (MSWI) fly ash, surface leaching toxicity and successive leaching concentration of heavy metals from MSWI fly ash-cement hardened pastes were studied. And, the relationships between leaching concentrations of heavy metals and leaching time were also discussed. Experimental results showed that immobilization effect of cement on MSWI fly ash is good. Even if MSWI fly ash-cement hardened pastes were damaged, the leaching toxicity is still in a safety range. In early leaching stage, the surface leaching rate is relatively a little high, up to 10(-5)-10(-4)cmd(-1) order of magnitude, in the later time of leaching, its rate rapidly declined, down to 10(-7). Most of leached heavy metals are produced at early ages. The leaching concentration of heavy metals and leaching time has strong positive relationships. In factual utilizing circumstances, heavy metals' leaching from MSWI fly ash-cement hardened pastes is a very slow and gradually diluting process. The leaching toxicity of heavy metals is far lower than that of the National Standard of China, and minimum harmful matters can be contained and released in the environment. Reusing of MSWI fly ash as partial replacement for cement in concrete mixes is potentially feasible. PMID:18838222

  16. Binary Effect of Fly Ash and Palm Oil Fuel Ash on Heat of Hydration Aerated Concrete

    PubMed Central

    Mehmannavaz, Taha; Ismail, Mohammad; Radin Sumadi, Salihuddin; Rafique Bhutta, Muhammad Aamer; Samadi, Mostafa

    2014-01-01

    The binary effect of pulverized fuel ash (PFA) and palm oil fuel ash (POFA) on heat of hydration of aerated concrete was studied. Three aerated concrete mixes were prepared, namely, concrete containing 100% ordinary Portland cement (control sample or Type I), binary concrete made from 50% POFA (Type II), and ternary concrete containing 30% POFA and 20% PFA (Type III). It is found that the temperature increases due to heat of hydration through all the concrete specimens especially in the control sample. However, the total temperature rises caused by the heat of hydration through both of the new binary and ternary concrete were significantly lower than the control sample. The obtained results reveal that the replacement of Portland cement with binary and ternary materials is beneficial, particularly for mass concrete where thermal cracking due to extreme heat rise is of great concern. PMID:24696646

  17. Assessing fly ash treatment: remediation and stabilization of heavy metals.

    PubMed

    Lima, A T; Ottosen, Lisbeth M; Ribeiro, Alexandra B

    2012-03-01

    Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. PMID:21167631

  18. Research of magnesium phosphosilicate cement

    NASA Astrophysics Data System (ADS)

    Ding, Zhu

    Magnesium phosphosilicate cement (MPSC) is a novel phosphate bonded cement, which consists mainly of magnesia, phosphate and silicate minerals. The traditional magnesium phosphate cements (MPCs) usually composed by ammonium phosphate, and gaseous ammonia will emit during mixing and in service. There is no noxious ammonia released from MPSC, furthermore, it can recycle a large volume of the non-hazardous waste. The goal of this research is to investigate the composition, reaction products, reaction mechanism, microstructure, properties, durability and applications of the MPSC. MPSC sets rapidly and has high early strength. It reacts better with solid industrial waste when compared to Portland cement. Many solid industrial wastes, such as fly ash, steel slag, coal gangue, red coal gangue, red mud, barium-bearing slag, copper slag, silica fume, and ground granulated blast furnace slag, have been used as the main component (40% by weight) in MPSC. The research has found that these aluminosilicate (or ironsilicate, or calciumsilicate) minerals with an amorphous or glass structure can enhance the performance of MPSC. The disorganized internal structure of amorphous materials may make it possess higher reactivity compared to the crystalline phases. Chemical reaction between phosphate and these minerals may form an amorphous gel, which is favorable to the cementing. Borax, boric acid and sodium tripolyphosphate have been used as retardants in the MPSC system. It is found that boric acid has a higher retarding effect on the setting of cement, than borax does. However, sodium polyphosphate accelerates the reaction of MPSC. The hydration of MPSC is exothermic reaction. The heat evolution may prompt hydrates formation, and shorten the setting process. Modern materials characterization techniques, XRD, DSC, TG-DTA FTIR, XPS, MAS-NMR, SEM, TEM, MIP, etc. were used to analyze the phase composition, micro morphology, and microstructure of hardened MPSC. The main hydration product

  19. Nondestructive Handheld Fourier Transform Infrared (FT-IR) Analysis of Spectroscopic Changes and Multivariate Modeling of Thermally Degraded Plain Portland Cement Concrete and its Slag and Fly Ash-Based Analogs.

    PubMed

    Leung Tang, Pik; Alqassim, Mohammad; Nic Daéid, Niamh; Berlouis, Leonard; Seelenbinder, John

    2016-05-01

    Concrete is by far the world's most common construction material. Modern concrete is a mixture of industrial pozzolanic cement formulations and aggregate fillers. The former acts as the glue or binder in the final inorganic composite; however, when exposed to a fire the degree of concrete damage is often difficult to evaluate nondestructively. Fourier transform infrared (FT-IR) spectroscopy through techniques such as transmission, attenuated total reflectance, and diffuse reflectance have been rarely used to evaluate thermally damaged concrete. In this paper, we report on a study assessing the thermal damage of concrete via the use of a nondestructive handheld FT-IR with a diffuse reflectance sample interface. In situ measurements can be made on actual damaged areas, without the need for sample preparation. Separate multivariate models were developed to determine the equivalent maximal temperature endured for three common industrial concrete formulations. The concrete mixtures were successfully modeled displaying high predictive power as well as good specificity. This has potential uses in forensic investigation and remediation services particularly for fires in buildings. PMID:27059444

  20. Alternative Fuel for Portland Cement Processing

    SciTech Connect

    Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; Venkatasubramanian, Vignesh; Stephen, Giles

    2012-06-30

    The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

  1. Hydrothermal reaction of fly ash. Final report

    SciTech Connect

    Brown, P.W.

    1994-12-31

    The reactions which occur when fly ash is treated under hydrothermal conditions were investigated. This was done for the following primary reasons. The first of these is to determine the nature of the phases that form to assess the stabilities of these phases in the ambient environment and, finally, to assess whether these phases are capable of sequestering hazardous species. The second reason for undertaking this study was whether, depending on the composition of the ash and the presence of selected additives, it would be possible under hydrothermal conditions to form compounds which have cementitious properties. Formation of four classes of compounds, which bracket likely fly ash compositional ranges, were selected for study. The classes are calcium silicate hydrates, calcium selenates, and calcium aluminosulfates, and silicate-based glasses. Specific compounds synthesized were determined and their stability regions assessed. As part of stability assessment, the extent to which selected hazardous species are sequestered was determined. Finally, the cementing properties of these compounds were established. The results obtained in this program have demonstrated that mild hydrothermal conditions can be employed to improve the reactivity of fly ash. Such improvements in reactivity can result in the formation of monolithic forms which may exhibit suitable mechanical properties for selected applications as building materials. If the ashes involved are considered hazardous, the mechanical properties exhibited indicated the forms could be handled in a manner which facilitates their disposal.

  2. Kiln dust-fly ash systems for highway bases and subbases

    SciTech Connect

    Not Available

    1982-10-01

    The purpose of this investigation was to determine the effectiveness of substituting kiln dusts for hydrated lime in lime-fly ash-aggregate road base systems. A total of 45 kiln dust samples, including 33 cement dusts and 12 lime dusts, were obtained in accordance with a standard sampling procedure. In addition, 18 fly ashes (including 5 Class C ash samples) and 6 aggregates were included in the sampling program. Kiln dust and fly ash samples were characterized by Trow, Ltd. to determine physical properties and chemical, as well as mineralogical, composition. Optimum kiln dust-fly ash ratios were developed for 66 mix combinations. Kiln dust-fly ash-aggregate compressive strength tests were performed. Engineering properties (durability, volume stability, etc.) of optimum mix combinations were tested and compared with conventional lime-fly ash-aggregate mixtures. Most kiln dust-fly ash-aggregate mixes were comparable to, and in many cases demonstrated higher early strength development than, lime-fly ash-aggregate mixes. Optimum mix strengths for kiln dust-fly ash-aggregate compositions were generally attained at kiln dust-fly ash ratios of 2:1 using cement kiln dust and 1:1 using lime kiln dust. By contrast, most lime-fly ash-aggregate mixes have lime-fly ash ratios of 1:3 or 1:4. Therefore, higher concentrations of kiln dust are required compared to commercial lime. Mixes containing Class C fly ash developed higher strengths than comparable mixes with Class F fly ash.

  3. Utilization of coal fly ash in solidification of liquid radioactive waste from research reactor.

    PubMed

    Osmanlioglu, Ahmet Erdal

    2014-05-01

    In this study, the potential utilization of fly ash was investigated as an additive in solidification process of radioactive waste sludge from research reactor. Coal formations include various percentages of natural radioactive elements; therefore, coal fly ash includes various levels of radioactivity. For this reason, fly ashes have to be evaluated for potential environmental implications in case of further usage in any construction material. But for use in solidification of radioactive sludge, the radiological effects of fly ash are in the range of radioactive waste management limits. The results show that fly ash has a strong fixing capacity for radioactive isotopes. Specimens with addition of 5-15% fly ash to concrete was observed to be sufficient to achieve the target compressive strength of 20 MPa required for near-surface disposal. An optimum mixture comprising 15% fly ash, 35% cement, and 50% radioactive waste sludge could provide the solidification required for long-term storage and disposal. The codisposal of radioactive fly ash with radioactive sludge by solidification decreases the usage of cement in solidification process. By this method, radioactive fly ash can become a valuable additive instead of industrial waste. This study supports the utilization of fly ash in industry and the solidification of radioactive waste in the nuclear industry. PMID:24638274

  4. Properties of solid waste incinerator fly ash

    SciTech Connect

    Poran, C.J. ); Ahtchi-Ali, F. )

    1989-08-01

    Since the late 1950s solid waste incinerators have become widely used in the United States. The incineration of solid waste produces large quantities of bottom and fly ash, which has been disposed of primarily by landfilling. However, as landfills become undesirable other disposal methods are being sought. An experimental research program is conducted to determine engineering properties of solid waste incinerator fly ash (SWIF) in order to evaluate the feasibility of using the material for compacted fill and road and subbase construction. Moisture-density relationship, permeability, shear strength, and California bearing ratio (CBR) are investigated. The effects of densification on these engineering properties are also examined. In addition, the effectiveness of cement and lime stabilization is investigated using two common mix ratios. Test results of stabilized mixes are compared to the unstabilized material. Cement stabilization is found to be very effective in reducing permeability, and increasing shear strength and CBR values of the material. The results indicate that SWIF with cement stabilization may be used effectively for compacted fill and road subbase construction. Finally, some environmental aspects related to these applications are examined.

  5. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2003-10-31

    The objective of this project is to develop an improved ultra- lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries.

  6. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

    1997-01-01

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

  7. Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

    DOEpatents

    Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

    1997-10-28

    The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points. 2 figs.

  8. Utilization of gold tailings as an additive in Portland cement.

    PubMed

    Celik, Ozlem; Elbeyli, Iffet Yakar; Piskin, Sabriye

    2006-06-01

    Mine tailings are formed as an industrial waste during coal and ore mining and processing. In the investigated process, following the extraction of gold from the ore, the remaining tailings are subjected to a two-stage chemical treatment in order to destroy the free cyanide and to stabilize and coagulate heavy metals prior to discharge into the tailings pond. The aim of this study was the investigation of the feasibility of utilization of the tailings as an additive material in Portland cement production. For this purpose, the effects of the tailings on the compressive strength properties of the ordinary Portland cement were investigated. Chemical and physical properties, mineralogical composition, particle size distribution and microstructure of the tailings were determined by Fourier transform infrared spectroscopy (FTIR), X-ray diffractometry (XRD), particle size analyzer (Mastersizer) and scanning electron microscope (SEM). Following the characterization of the tailings, cement mortars were prepared by intergrinding Portland cement with dried tailings. Composition of the cement clinkers were adjusted to contain 5, 15, 25% (wt/wt) dried tailings and also silica fume and fly ash samples (C and F type) were added to clinker in different ratios. The mortars produced with different amounts of tailings, silica fume, fly ashes and also mixtures of them were tested for compressive strength values after 2, 7, 28 and 56 days according to the European Standard (EN 196-1). The results indicated that gold tailings up to 25% in clinker could be beneficially used as an additive in Portland cement production. It is suggested that the gold tailings used in the cement are blended with silica fume and C-type fly ash to obtain higher compressive strength values. PMID:16784164

  9. Environmental and technical assessments of the potential utilization of sewage sludge ashes (SSAs) as secondary raw materials in construction.

    PubMed

    Chen, Maozhe; Blanc, Denise; Gautier, Mathieu; Mehu, Jacques; Gourdon, Rémy

    2013-05-01

    Ashes produced by thermal treatments of sewage sludge exhibit common properties with cement. For example, major elements present in SSA are the same of major elements of cement. Hydraulic properties of SSA are quite the same of cement ones. They may therefore be used to substitute part of cement in concrete or other cementitious materials, provided that technical prescriptions are satisfied and that environmental risks are not significantly increased. The objective of the present study was to determine the appropriate substitution ratios to satisfy both technical and environmental criteria. In a first step, the elemental composition and particle size distribution of the ashes were measured. Then the ashes were used along with Portland cement and sand at different ratios of substitution to produce mortar and concrete which were cured for up to 90 days into parallelepipedic or cylindrical monoliths. The mechanical properties of the monoliths were measured using standard procedures for flexural and compressive strengths, and compared to blanks containing no ashes. The environmental criteria were assessed using leaching tests conducted according to standard protocols both on the ashes and the monoliths, and compared to the blanks. Results showed that the characteristics of the ashes ranged between those of cement and sand because of their larger particle size and higher content in SiO2 as compared to cement. The monoliths made with the highest substitution ratios exhibited a significant decrease in flexural and compressive strengths. However, when the ashes were used in partial substitution of cement at appropriate ratios, the concrete monoliths exhibited similar compressive strengths as the blank samples. The most appropriate ratios were found to be 10% substitution of cement and 2% substitution of sand. The leaching tests conducted on the ashes in their powdery form revealed that amongst the potential contaminants analyzed only Mo and Se were leached at

  10. Feasible experimental study on the utilization of a 300 MW CFB boiler desulfurizating bottom ash for construction applications

    SciTech Connect

    Lu, X.F.; Amano, R.S.

    2006-12-15

    CFB boiler ash cannot be used as a cement replacement in concrete due to its unacceptably high sulfur content. The disposal in landfills has been the most common means of handling ash in circulating fluidized bed boiler power plants. However for a 300 MW CFB boiler power plant, there will be 600,000 tons of ash discharged per year and will result in great volumes and disposal cost of ash byproduct. It was very necessary to solve the utilization of CFB ash and to decrease the disposal cost of CFB ash. The feasible experimental study results on the utilization of the bottom ashes of a 300 MW CFB boiler in Baima power plant in China were reported in this paper. The bottom ashes used for test came from the discharged bottom ashes in a 100 MW CFB boiler in which the anthracite and limestone designed for the 300 MW CFB project was burned. The results of this study showed that the bottom ash could be used for cementitious material, road concrete, and road base material. The masonry cements, road concrete with 30 MPa compressive strength and 4.0 MPa flexural strength, and the road base material used for base courses of the expressway, the main road and the minor lane were all prepared with milled CFB bottom ashes in the lab. The better methods of utilization of the bottom ashes were discussed in this paper.

  11. MARKET ASSESSMENT AND TECHNICAL FEASIBILITY STUDY OF PRESSURIZED FLUIDIZED BED COMBUSTION ASH USE

    SciTech Connect

    A.E. Bland; T.H. Brown

    1997-04-01

    Western Research Institute, in conjunction with the Electric Power Research Institute, Foster Wheeler International, Inc. and the US Department of Energy, has undertaken a research and demonstration program designed to examine the market potential and the technical feasibility of ash use options for PFBC ashes. Ashes from the Foster Wheeler Energia Oy pilot-scale circulating PFBC tests in Karhula, Finland, combusting (1) low-sulfur subbituminous and (2) high-sulfur bituminous coal, and ash from the AEP's high-sulfur bituminous coal-fired bubbling PFBC in Brilliant, Ohio, were evaluated in laboratory and pilot-scale ash use testing at WR1. The technical feasibility study examined the use of PFBC ash in construction-related applications, including its use as a cementing material in concrete and use in cement manufacturing, fill and embankment materials, soil stabilization agent, and use in synthetic aggregate production. Testing was also conducted to determine the technical feasibility of PFBC ash as a soil amendment for acidic and sodic problem soils and spoils encountered in agricultural and reclamation applications. The results of the technical feasibility testing indicated the following conclusions. PFBC ash does not meet the chemical requirements as a pozzolan for cement replacement. However, it does appear that potential may exist for its use in cement production as a pozzolan and/or as a set retardant. PFBC ash shows relatively high strength development, low expansion, and low permeability properties that make its use in fills and embankments promising. Testing has also indicated that PFBC ash, when mixed with low amounts of lime, develops high strengths, suitable for soil stabilization applications and synthetic aggregate production. Synthetic aggregate produced from PFBC ash is capable of meeting ASTM/AASHTO specifications for many construction applications. The residual calcium carbonate and calcium sulfate in the PFE3C ash has been shown to be of value in

  12. Fourth international conference on fly ash, silica fume, slag, and natural pozzolans in concrete: Supplemental proceedings

    SciTech Connect

    Berry, E.E.; Hemmings, R.T.; Zhang, M.H. ); Malhotra, V.M. )

    1992-03-01

    This report consists of four papers presented at a special session on high volume fly ash (HVFA) concrete. These four papers summarize an EPRI research project currently in progress that is investigating HVFA concretes. This objective of this research is to commercialize the HVFA concrete technology through: (1) an extensive measurement of basic engineering and durability properties; (2) an examination of the binder microstructure and cementation hydration reactions; and (3) technology transfer to industry and the construction community. Overall the data from the project that are summarized in these papers, show that commercial quality structural grade concrete (up to 50 MPa compressive strength at 90 days) can be made from a wide range of fly ashes and cements available throughout the USA. It has been shown in this project that fly ash is a reactive participant with the Portland cement in the cementing process, and also serves as a microaggregate in a multiphase composite binder formed during curing. The properties of the binder were found to significantly influence strength development, elastic modulus, and the stress-strain behavior of HVFA concrete. Overall, the data presented show that regardless of the type of fly ash (from the nine US ashes evaluated) and the two cements used, that air-entrained HVFA concrete exhibits excellent durability in all respects except under application of deicing salts where some surface scaling has been observed in the laboratory.

  13. Activation of fly ash

    DOEpatents

    Corbin, David R.; Velenyi, Louis J.; Pepera, Marc A.; Dolhyj, Serge R.

    1986-01-01

    Fly ash is activated by heating a screened magnetic fraction of the ash in a steam atmosphere and then reducing, oxidizing and again reducing the hydrothermally treated fraction. The activated fly ash can be used as a carbon monoxide disproportionating catalyst useful in the production of hydrogen and methane.

  14. Magnetism of cigarette ashes

    NASA Astrophysics Data System (ADS)

    Jordanova, Neli; Jordanova, Diana; Henry, Bernard; Le Goff, Maxime; Dimov, Dimo; Tsacheva, Tsenka

    2006-06-01

    Mineral composition of cigarette ashes is well studied in the literature, but no reports are available about the magnetic fraction. Our study presents an investigation of the basic magnetic characteristics of ashes from several commercially available cigarette brands and a wood ash. Magnetic susceptibility, which is a concentration-dependent parameter in case of uniform mineralogy, shows that cigarette ashes contain relatively high amount of magnetic iron minerals, similar to that in wood ash from our study and other literature data. Magnetization data suggest that cigarette ashes contain some 0.1 wt% or lower quantity of magnetite, depending on the brand. Analyses of magnetic mineralogy imply that the main magnetic minerals in ashes from higher quality cigarette brands are magnetite and iron carbide cementite, while in ashes from lower quality brands without additives magnetic minerals are pure and substituted with foreign ions magnetite. Magnetic grain-size analysis shows that cigarette ashes contain significant amount of very fine, nano-meter sized magnetic particles, as well as coarser (up to several microns), magnetically stable grains. Thus, the magnetic study of cigarette ashes proved that these plant ashes possess non-negligible magnetic properties. The results could serve for better elucidation of mineralogy of cigarette ashes as a whole, as well as for future investigation on the presence of magnetic ultra fine particles in cigarette smoke, which may be inhaled in lungs during smoking.

  15. Activation of fly ash

    DOEpatents

    Corbin, D.R.; Velenyi, L.J.; Pepera, M.A.; Dolhyj, S.R.

    1986-08-19

    Fly ash is activated by heating a screened magnetic fraction of the ash in a steam atmosphere and then reducing, oxidizing and again reducing the hydrothermally treated fraction. The activated fly ash can be used as a carbon monoxide disproportionating catalyst useful in the production of hydrogen and methane.

  16. Corrosion-resistant Foamed Cements for Carbon Steels

    SciTech Connect

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  17. High-volume use of self-cementing spray dry absorber material for structural applications

    NASA Astrophysics Data System (ADS)

    Riley, Charles E.

    Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

  18. From lime to silica and alumina: systematic modeling of cement clinkers using a general force-field.

    PubMed

    Freitas, A A; Santos, R L; Colaço, R; Bayão Horta, R; Canongia Lopes, J N

    2015-07-28

    Thirteen different cement-clinker crystalline phases present in the lime-silica-alumina system have been systematically modeled using a simple and general force field. This constitutes a new type of approach towards the study of lime-silica-alumina systems, where the simpler and more transferable Lennard-Jones potential was used instead of the more traditional Buckingham potential. The results were validated using experimental density and structural data. The elastic properties were also considered. Six amorphous phases (corresponding to calcium/silicon ratios corresponding to belite, rankinite, wollastonite and alumina-doped amorphous wollastonite with 5%, 10% and 15% alumina content) were also studied using molecular dynamics simulations. The obtained MD trajectories were used to characterize the different crystalline and amorphous phases in terms of the corresponding radial distribution functions, aggregate analyses and connectivity among silica groups. These studies allowed a direct comparison between the crystalline and amorphous phases and revealed how the structure of the silica network was modified in the amorphous materials or by the inclusion of other structural units such as alumina. The knowledge at an atomistic level of such modifications is paramount for the formulation of new cement-clinker phases. PMID:26109081

  19. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2001-04-15

    The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter.

  20. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2001-07-18

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job.

  1. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2002-04-29

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems, including foamed and sodium silicate slurries. During this project quarter, comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, and shear bond. Testing to determine the effect of temperature cycling on the shear bond properties of the cement systems was also conducted. In addition, the stress-strain behavior of the cement types was studied. This report discusses a software program that is being developed to help design ULHS cements and foamed cements.

  2. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2002-10-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems, including foamed and sodium silicate slurries. During this project quarter, a comparison study of the three cement systems examined the effect that cement drillout has on the three cement systems. Testing to determine the effect of pressure cycling on the shear bond properties of the cement systems was also conducted. This report discusses testing that will be performed for analyzing the alkali-silica reactivity of ULHS in cement slurries, as well as the results of Field Tests 1 and 2.

  3. Testing and evaluation of polyethylene and sulfur cement waste forms

    SciTech Connect

    Franz, E.M.; Kalb, P.D.; Colombo, P.

    1985-01-01

    This paper discusses the results of recent studies related to the use of polyethylene and modified sulfur cement as new binder materials for the improved solidification of low-level wastes. Waste streams selected for this study include those which result from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those that remain problematic for solidification using contemporary agents (ion-exchange resins). Maximum waste loadings were determined for each waste type. Recommended waste loadings of 70 wt % sodium sulfate, 50 wt % boric acid, 40 wt % incinerator ash and 30 wt % ion exchange resins, which are based on process control and waste form performance considerations are reported for polyethylene. For sulfur cement the recommended waste loadings of 40 wt % sodium sulfate and boric acid salts and 43 wt % incinerator ash are reported. However, incorporation of ion-exchange resin waste in modified sulfur cement is not recommended due to poor waste form performance. The work presented in this paper will, in part, present data that can be used to assess the acceptability of polyethylene and modified sulfur cement waste forms to meet the requirements of 10 CFR 61. 8 refs., 10 figs., 6 tabs.

  4. Cement clinker structure during plasma-chemical synthesis and its influence on cement properties

    NASA Astrophysics Data System (ADS)

    Sazonova, N.; Skripnikova, N.; Lucenko, A.; Novikova, L.

    2015-01-01

    The aim of this study was to determine the degree of influence of cement clinker cooling modes, synthesized in a low-temperature plasma, its structure and physico-mechanical properties. The raw mixture consisting of marble, sand, ash from thermal power plants and py- rite cinders were used, which are characterized by saturation factor (1,045); silicate (2,35) and alumina (1,22) modules. It was found that the use of different cooling rates of fused cement clinker entails changes associated with the mineralogical composition (increase of alite of 8.719,2 %), morphology (variation of the mineral alite aspect ratio of 6,7-17,5), density of the structure (change in distance between the minerals from 1 to 7,5 microns), grindability, specific surface area (2600-3650 cm2/g) and, in consequence, the activity of cement (56,973,2 MPa). Disorientation of alite mineral blocks against each other, a significant amount of microcracks, affect the increase in cement specific surface area of 14,3-21,6 %, which leads to activity growth of the system. Along with this, with the rapid cooling of the samples, alite 54CaO- 16SiO2-Al2O3 MgO is formed, with single units of the structure, more deformed relatively to C3S, which has a positive effect on the hydraulic cement activity.

  5. Use potential of ash from circulating pressurized fluidized bed combustors using low-sulfur subbituminous coal

    SciTech Connect

    Bland, A.E.; Brown, T.H.; Georgiou, D.N.; Young, L.J.; Ashbaugh, M.B.; Wheeldon, J.

    1995-12-31

    The commercial introduction of pressurized fluidized bed combustion (PFBC) has spurred evaluation of ash management options for this technology. The unique operating characteristics of PFBC compared to atmospheric fluidized bed combustion (AFBC) units indicates that PFBC ash will exhibit unique chemical and physical characteristics, and hence, unique ash use opportunities. Western Research Institute (WRI) has initiated a study of the use properties of PFBC ashes involving both an assessment of the potential markets, as well as a technical feasibility study of specific use options. The market assessment is designed to address six applications including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) bricks and blocks, (5) synthetic aggregate, and (6) agricultural/soil amendment applications. Ashes from the Ahlstrom circulating PFBC pilot facility in Karhula, Finland, combusting western US low-sulfur subbituminous coal with limestone sorbent, were made available for the technical feasibility study. The technical feasibility study examined the use of PFBC ash in construction related applications, including its use as a supplemental cementing material in concrete, fills and embankments, soil stabilization, and synthetic aggregate production. In addition, testing was conducted to determine the technical feasibility of PFBC ash as a soil amendment for agriculture and reclamation applications.

  6. Global warming impact on the cement and aggregates industries

    SciTech Connect

    Davidovits, J. . Geopolymer Inst.)

    1994-06-01

    CO[sub 2] related energy taxes are focusing essentially on fuel consumption, not on actual CO[sub 2] emission measured at the chimneys. Ordinary Portland cement, used in the aggregates and industries, results from the calcination of limestone and silica. The production of 1 ton of cement directly generates 0.55 tons of chemical-CO[sub 2] and requires the combustion of carbon-fuel to yield an additional 0.40 tons of CO[sub 2]. The 1987 1 billion metric tons world production of cement accounted for 1 billion metric tons of CO[sub 2], i.e., 5% of the 1987 world CO[sub 2] emission. A world-wide freeze of CO[sub 2] emission at the 1990 level as recommended by international institutions, is incompatible with the extremely high cement development needs of less industrialized countries. Present cement production growth ranges from 5% to 16% and suggests that in 25 years from now, world cement CO[sub 2] emissions could equal 3,500 million tons. Eco-taxes when applied would have a spectacular impact on traditional Portland cement based aggregates industries. Taxation based only on fuel consumption would lead to a cement price increase of 20%, whereas taxation based on actual CO[sub 2] emission would multiply cement price by 1.5 to 2. A 25--30% minor reduction of CO[sub 2] emissions may be achieved through the blending of Portland cement with replacement materials such as coal-fly ash and iron blast furnace slag.

  7. Identifying improvement potentials in cement production with life cycle assessment.

    PubMed

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending. PMID:21047057

  8. Stabilization/solidification of hazardous and radioactive wastes with alkali-activated cements.

    PubMed

    Shi, Caijun; Fernández-Jiménez, A

    2006-10-11

    This paper reviews progresses on the use of alkali-activated cements for stabilization/solidification of hazardous and radioactive wastes. Alkali-activated cements consist of an alkaline activator and cementing components, such as blast furnace slag, coal fly ash, phosphorus slag, steel slag, metakaolin, etc., or a combination of two or more of them. Properly designed alkali-activated cements can exhibit both higher early and later strengths than conventional portland cement. The main hydration product of alkali-activated cements is calcium silicate hydrate (CSH) with low Ca/Si ratios or aluminosilicate gel at room temperature; CSH, tobmorite, xonotlite and/or zeolites under hydrothermal condition, no metastable crystalline compounds such as Ca(OH)(2) and calcium sulphoaluminates exist. Alkali-activated cements also exhibit excellent resistance to corrosive environments. The leachability of contaminants from alkali-activated cement stabilized hazardous and radioactive wastes is lower than that from hardened portland cement stabilized wastes. From all these aspects, it is concluded that alkali-activated cements are better matrix for solidification/stabilization of hazardous and radioactive wastes than Portland cement. PMID:16787699

  9. Development of Classified Fly Ash as a Pozzolanic Material

    NASA Astrophysics Data System (ADS)

    Rukzon, Sumrerng; Chindaprasirt, Prinya

    This research studies the potential for using classified fly ash from Mae Moh power plant in Thailand as a pozzolanic material. Three different fly ash finenesses viz., coarse Original Fly Ash (OFA), Medium Fly Ash (MFA) and Fine Fly Ash (FFA) were used for the study. Ordinary Portland Cement (OPC) was partially replaced with fly ash at 20 and 40% by weight of binder. The water to binder ratio was kept constant at 0.5 and the flow of mortar was maintained at 110±5% with the aid of superplasticizer (SP). Compressive strength, carbonation depth and porosity test of mortars were determined. FFA has a high potential to be used as a good pozzolanic material. The use of FFA produces mortars with good strength and low porosity. The resistance to carbonation of mortar improves with partial replacement of FFA in comparison with the normal coarse fly ash. The use of FFA results in a strong and dense mortar which is due to better dispersion and filling effect as well as an increase in the pozzolanic reaction.

  10. The use of coal fly ash for soil stabilization

    SciTech Connect

    Brown, T.H.; Brown, M.A.; Sorini, S.S.; Huntington, G.

    1991-12-01

    The objective of this work was to examine the potential use of Wyoming subbituminous coal fly ash materials for cementation of soil materials. Specimens made from Laramie River (LR) fly ash had higher unconfined compression strength and more brittleness than the Specimens made with Dave Johnston (DJ) fly ash. However, soil/DJ fly ash mixtures that were cured for 28 days had relatively good strengths without the brittleness that the LR specimens developed. These characteristics of the DJ fly ash may be important attributes for road stabilization applications. The detailed mineralogical evaluation provides some insight into which minerals may enhance development of strength in these materials. In general, selective dissolution of the soil/fly ash mixtures shows that many of the potentially toxic elements (e.g., B, Cr, Fe, Mn, Ni, Pb) are associated with the sulfide phase (HNO{sub 3} extractable) and with the residual material. In this study, the dynamics of elemental release from the element pools did not result in toxic conditions. The formation of colloidal material capable of mobilizing potentially toxic elements was not found in the soil/fly ash mixtures. Apparently, the high pH of the materials enhanced immobilization of the high molecular weight material.

  11. Detoxification of ashes from a fluidized bed waste incinerator.

    PubMed

    Yu, Jie; Qiao, Yu; Sun, Lushi; Jin, Limei; Wang, Wenxia; Ma, Chuan

    2015-09-01

    This paper was to test and control the toxicity of bottom and fly ashes from a circulated fluidized bed (CFB) incinerator. Bottom and fly ashes were firstly subject to TCLP test. Even though leachates of most particle size of bottom ash were below regulatory limit, the leachates of finer bottom ash may exceed the regulatory limit. Therefore, finer bottom ash should be separated and treated before landfilled directly or used as cement replacement. Due to high amounts of leached heavy metals, thermal treatment of fly ash was carried out to remove heavy metals. The influence of temperature, residence time, metal chloride and gas velocity were studied. In all conditions, Cd can be well removed. Pb can be almost completely removed with MgCl2 addition at 1000°C in 1h. The removal of Zn and Cu was accelerated significantly by MgCl2 and higher temperature separately. At optimum conditions, more than 90% of Cu and 95% of Zn could be removed, while a maximum 20% of Cr was removed due to the existence or formation of CaCr2O4, MgCr2O4 and K2Cr2O4 in raw or treated fly ashes. PMID:25973859

  12. Solidification of radioactive waste in a cement/lime mixture

    SciTech Connect

    Zhou, H.; Colombo, P.

    1984-01-01

    The suitability of a cement/lime mixture for use as a solidification agent for different types of wastes was investigated. This work includes studies directed towards determining the wasted/binder compositional field over which successful solidification occurs with various wastes and the measurement of some of the waste from properties relevant to evaluating the potential for the release of radionuclides to the environment. In this study, four types of low-level radioactive wastes were simulated for incorporation into a cement/lime mixture. These were boric acid waste, sodium sulfate wastes, aion exchange resins and incinerator ash. 7 references, 3 figures, 2 tables.

  13. Abyssal seep site cementation

    SciTech Connect

    Neumann, A.C.; Paull, C.K.; Commeau, R.; Commeau, J.

    1988-01-01

    The deepest submarine cements known so far occur along the 3,300-m deep base of the Florida escarpment and are associated with methane-bearing brine seeps, which emanate there. These deep Holocene carbonates, which occur as surficial and buried crusts, burrow fillings, and friable horizons, were sampled via ALVIN. The carbonates form irregular halos extending up to 20 m from seeps colonized by chemosynthetic fauna. Mussels, gastropods, and clams, the carbonate components of the community, produce a shell hash that is locally cemented by coarsely crystalline low-Mg calcite. Halos of palisade calcite are reminiscent of ancient examples of marine cements. Also present are carbonate hemipelagics cemented by micrite into crusts and burrow fillings. The degree of cementation varies from pervasive to light. Slabs of cemented crust up to 30 cm thick contrast with typical shallow crusts and exhibit irregular tops and smooth bottoms indicating different chemical gradients and pathways.

  14. Utilization of power plant bottom ash as aggregates in fiber-reinforced cellular concrete.

    PubMed

    Lee, H K; Kim, H K; Hwang, E A

    2010-02-01

    Recently, millions tons of bottom ash wastes from thermoelectric power plants have been disposed of in landfills and coastal areas, regardless of its recycling possibility in construction fields. Fiber-reinforced cellular concrete (FRCC) of low density and of high strength may be attainable through the addition of bottom ash due to its relatively high strength. This paper focuses on evaluating the feasibility of utilizing bottom ash of thermoelectric power plant wastes as aggregates in FRCC. The flow characteristics of cement mortar with bottom ash aggregates and the effect of aggregate type and size on concrete density and compressive strength were investigated. In addition, the effects of adding steel and polypropylene fibers for improving the strength of concrete were also investigated. The results from this study suggest that bottom ash can be applied as a construction material which may not only improve the compressive strength of FRCC significantly but also reduce problems related to bottom ash waste. PMID:19910181

  15. Aggregate material formulated with MSWI bottom ash and APC fly ash for use as secondary building material

    SciTech Connect

    Valle-Zermeño, R. del; Formosa, J.; Chimenos, J.M.; Martínez, M.; Fernández, A.I.

    2013-03-15

    Highlights: ► A concrete formulation was optimized using Bottom Ash and APC ash. ► 10% of APC ash achieves good compromise between economic and performance aspects. ► The crushed concrete was evaluated as secondary building granular material. ► The environmental behavior allows its use as secondary material. ► The abrasion resistance is not good enough for its use as a road sub-base material. - Abstract: The main goal of this paper is to obtain a granular material formulated with Municipal Solid Waste Incineration (MSWI) bottom ash (BA) and air pollution control (APC) fly ash to be used as secondary building material. Previously, an optimum concrete mixture using both MSWI residues as aggregates was formulated. A compromise between the environmental behavior whilst maximizing the reuse of APC fly ash was considered and assessed. Unconfined compressive strength and abrasion resistance values were measured in order to evaluate the mechanical properties. From these results, the granular mixture was not suited for certain applications owing to the high BA/APC fly ash content and low cement percentages used to reduce the costs of the final product. Nevertheless, the leaching test performed showed that the concentrations of all heavy metals were below the limits established by the current Catalan legislation for their reutilization. Therefore, the material studied might be mainly used in embankments, where high mechanical properties are not needed and environmental safety is assured.

  16. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2003-01-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. DOE joined the Materials Management Service (MMS)-sponsored joint industry project ''Long-Term Integrity of Deepwater Cement under Stress/Compaction Conditions.'' Results of the project contained in two progress reports are also presented in this report.

  17. Cements from nanocrystalline hydroxyapatite.

    PubMed

    Barralet, J E; Lilley, K J; Grover, L M; Farrar, D F; Ansell, C; Gbureck, U

    2004-04-01

    Calcium phosphate cements are used as bone substitute materials because they may be moulded to fill a void or defect in bone and are osteoconductive. Although apatite cements are stronger than brushite cements, they are potentially less resorbable in vivo. Brushite cements are three-component systems whereby phosphate ions and water react with a soluble calcium phosphate to form brushite (CaHPO4 x 2H2O). Previously reported brushite cement formulations set following the mixture of a calcium phosphate, such as beta-tricalcium phosphate (beta-TCP), with an acidic component such as H3PO4 or monocalcium phosphate monohydrate (MCPM). Due to its low solubility, hydroxyapatite (HA) is yet to be reported as a reactive component in calcium phosphate cement systems. Here we report a new cement system setting to form a matrix consisting predominantly of brushite following the mixture of phosphoric acid with nanocrystalline HA. As a result of the relative ease with which ionic substitutions may be made in apatite this route may offer a novel way to control cement composition or setting characteristics. Since kinetic solubility is dependent on particle size and precipitation temperature is known to affect precipitated HA crystal size, the phase composition and mechanical properties of cements made from HA precipitated at temperatures between 4 and 60 degrees C were investigated. PMID:15332608

  18. Market Assessment and Technical Feasibility Study of Pressurized Fluidized Bed Combustion Ash Use

    SciTech Connect

    Bland, A.E.; Brown, T.H.

    1996-12-31

    Western Research Institute in conjunction with the Electric Power Research Institute, Foster Wheeler Energy International, Inc. and the U.S. Department of Energy Technology Center (METC), has undertaken a research and demonstration program designed to examine the market potential and the technical feasibility of ash use options for pressurized fluidized bed combustion (PFBC) ashes. The assessment is designed to address six applications, including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) synthetic aggregate, and (5) agricultural/soil amendment applications. Ash from low-sulfur subbituminous coal-fired Foster Wheeler Energia Oy pilot circulating PFBC tests in Karhula, Finland, and ash from the high-sulfur bituminous coal-fired American Electric Power (AEP) bubbling PFBC in Brilliant, Ohio, were evaluated in laboratory and pilot-scale ash use testing. This paper addresses the technical feasibility of ash use options for PFBC unit using low- sulfur coal and limestone sorbent (karhula ash) and high-sulfur coal and dolomite sorbents (AEP Tidd ash).

  19. Investigation of high-volume fly ash concrete systems. Final report

    SciTech Connect

    Berry, E.E.; Hemmings, R.T.; Zhang, M.H.; Malhotra, V.M.; Bilodeau, A.; Carette, G.G.

    1993-10-01

    This report presents the findings of an extensive scientific and engineering investigation of the properties of high-volume fly ash (HVFA) concretes prepared from a broad range of portland cement and fly ash materials from sources throughout the United States. The purpose of the project was to support commercialization of HVFA concretes, and hence enhance the beneficial use of fly ash in value-added products. A total of sixteen HVFA concrete mixtures incorporating 8 widely different fly ashes and 2 cements of high and low alkali content were investigated. The proportion of fly ash in all the concrete mixtures was 58% by weight of the cementitious materials, with a water-to-binder (cement + fly ash) ratio of 0.33 for all the mixtures, and a high degree of workability maintained by use of a superplasticizer. All test concretes were air entrained. A broad range of engineering properties was evaluated including compressive strength, Young`s modulus of elasticity, flexural strength, splitting-tensile strength, abrasion resistance, drying shrinkage, creep, air-void parameters of the hardened concrete, resistance to freezing and thawing cycling, de-icing salt scaling resistance, resistance to chloride-ion penetration, water permeability, and sulphate resistance.

  20. Hard x-ray nanotomography of amorphous aluminosilicate cements.

    SciTech Connect

    Provis, J. L.; Rose, V.; Winarski, R. P.; van Deventer, J. S. J.

    2011-08-01

    Nanotomographic reconstruction of a sample of low-CO{sub 2} 'geopolymer' cement provides the first three-dimensional view of the pore structure of the aluminosilicate geopolymer gel, as well as evidence for direct binding of geopolymer gel onto unreacted fly ash precursor particles. This is central to understanding and optimizing the durability of concretes made using this new class of binder, and demonstrates the value of nanotomography in providing a three-dimensional view of nanoporous inorganic materials.

  1. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2004-01-30

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries.

  2. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2002-01-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report includes results from laboratory testing of ULHS systems along with other lightweight cement systems: foamed and sodium silicate slurries. Comparison studies of the three cement systems examined several properties: tensile strength, Young's modulus, water permeability, and shear bond. Testing was also done to determine the effect that temperature cycling has on the shear bond properties of the cement systems. In addition, analysis was carried out to examine alkali silica reactivity of slurries containing ULHS. Data is also presented from a study investigating the effects of mixing and pump circulation on breakage of ULHS. Information is also presented about the field application of ULHS in cementing a 7-in. intermediate casing in south Texas.

  3. An assessment of gas-side fouling in cement plants

    NASA Technical Reports Server (NTRS)

    Marner, W. J.

    1982-01-01

    The cement industry is the most energy-intensive industry in the United States in terms of energy cost as a percentage of the total product cost. An assessment of gas-side fouling in cement plants with special emphasis on heat recovery applications is provided. In the present context, fouling is defined as the buildup of scale on a heat-transfer surface which retards the transfer of heat and includes the related problems of erosion and corrosion. Exhaust gases in the cement industry which are suitable for heat recovery range in temperature from about 100 to 1300 K, are generally dusty, may be highly abrasive, and are often heavily laden with alkalies, sulfates, and chlorides. Particulates in the exhaust streams range in size from molecular to about 100 micrometers in diameter and come from both the raw feed as well as the ash in the coal which is the primary fuel used in the cement industry. The major types of heat-transfer equipment used in the cement industry include preheaters, gas-to-air heat exchangers, waste heat boilers, and clinker coolers. At the present time, the trend in this country is toward suspension preheater systems, in which the raw feed is heated by direct contact with the hot kiln exit gases, and away from waste heat boilers as the principal method of heat recovery. The most important gas-side fouling mechanisms in the cement industry are those due to particulate, chemical reaction, and corrosion fouling.

  4. Stabilize ash using Clemson`s sintering process (Part 1 -- Phase 1 results): Mixed waste fly ash stabilization. Innovative technology summary report

    SciTech Connect

    Not Available

    1998-12-01

    Incineration of applicable Department of Energy (DOE) mixed wastes has produced a secondary waste stream of radioactive and Resource Conservation and Recovery Act (RCRA) hazardous fly ash that also requires treatment before land disposal. Unlike bottom ash, fly ash usually contains constituents making efficient stabilization difficult. For example, fly ash from the DOE Waste Experimental Reduction Facility (WERF) incinerator at the Idaho National Engineering and Environmental Laboratory (INEEL) contains volatile metals, metal salts, high concentrations of zinc, and unburned organic residues. All of these constituents can effect the stabilization process. The Department of Energy, and in particular the Mixed Waste Focus Area (MWFA) of EM-50, has stated the need for improved stabilization methods would accept a higher ash waste loading while meeting waste form disposal criteria. These alternative stabilization technologies should include delivery systems to minimize worker exposure and minimize secondary waste generation, while maximizing operational flexibility and radionuclide containment. Currently, the standard practice for stabilizing ash is mixing with Portland cement at room temperature. This standard practice produces a significant increase of waste material volume or has difficulty in adequately stabilizing the components in the fly ash to ensure regulatory requirements are consistently satisfied. To address these fly ash stabilization shortcomings, the MWFA, a DOE/EM-50 program, invested in the development of several fly ash stabilization alternatives, including the Clemson University sintering method.

  5. Enhanced properties of graphene/fly ash geopolymeric composite cement

    SciTech Connect

    Saafi, Mohamed; Tang, Leung; Fung, Jason; Rahman, Mahbubur; Liggat, John

    2015-01-15

    This paper reports for the first time the incorporation of in-situ reduced graphene oxide (rGO) into geopolymers. The resulting rGO–geopolymeric composites are easy to manufacture and exhibit excellent mechanical properties. Geopolymers with graphene oxide (GO) concentrations of 0.00, 0.10, 0.35 and 0.50% by weight were fabricated. The functional groups, morphology, void filling mechanisms and mechanical properties of the composites were determined. The Fourier transform infrared (FTIR) spectra revealed that the alkaline solution reduced the hydroxyl/carbonyl groups of GO by deoxygenation and/or dehydration. Concomitantly, the spectral absorbance related to silica type cross-linking increased in the spectra. The scanning electron microscope (SEM) micrographs indicated that rGO altered the morphology of geopolymers from a porous nature to a substantially pore filled morphology with increased mechanical properties. The flexural tests showed that 0.35-wt.% rGO produced the highest flexural strength, Young's modulus and flexural toughness and they were increased by 134%, 376% and 56%, respectively.

  6. Innovative technologies for full utilization of ash generated at coal-fired thermal power stations for producing alumina and construction materials

    NASA Astrophysics Data System (ADS)

    Delitsyn, L. M.; Vlasov, A. S.; Borodina, T. I.; Ezhova, N. N.; Sudareva, S. V.

    2013-04-01

    The possibility of full 100% usage of ash from coal-fired thermal power stations for producing raw materials for the cement and alumina industries is considered, and it is shown that comprehensive processing of ash from coal-fired thermal power stations is required for this purpose.

  7. Kinetics of fly ash beneficiation by carbon burnout. [Quarterly report], October 1, 1995--January 30, 1996

    SciTech Connect

    Dodoo, J.N.; Okoh, J.M.; Yilmaz, E.

    1996-09-01

    The objective is to investigate the kinetics of beneficiation of fly ash by carbon burnout. The three year project that was proposed is a joint venture between Delmarva Power, a power generating company on the eastern shore of Maryland, and the University of Maryland Eastern Shore. The studies have focused on the beneficiation of fly ash by carbon burnout. The increasing use of coal fly ash as pozzolanic material in Portland cement concrete means that there is the highest economic potential in marketability of large volumes of fly ash. For the concrete industry to consider large scale use the fly ash must be of the highest quality. This means that the residual carbon content of the fly ash must have an acceptable loss on ignition (LOI) value, usually between 7--2% residual carbon. The economic gains to be had from low-carbon ash is a fact that is generally accepted by the electricity generating companies. However, since the cost of producing low-carbon in large quantities, based on present technology, far outweighs any financial gains, no electrical power company using coal as its fuel at present considers the effort worthwhile. The concrete industry would use fly ash in cement concrete mix if it can be assured of its LOI value. At present no utility company would give such assurance. Hence with several million tons of fly ash produced by a single power plant per year all that can be done is to dump the fly ash in landfills. The kinetics of fly ash beneficiation have been investigated in the zone II kinetic regime, using a Cahn TG 121 microbalance in the temperature 550--750{degrees}C. The P{sub 02} and total surface area dependence of the reaction kinetics were determined using a vacuum accessory attached to the microbalance and a surface area analyzer (ASAP 2010), respectively.

  8. Early-age hydration and volume change of calcium sulfoaluminate cement-based binders

    NASA Astrophysics Data System (ADS)

    Chaunsali, Piyush

    Shrinkage cracking is a predominant deterioration mechanism in structures with high surface-to-volume ratio. One way to allay shrinkage-induced stresses is to use calcium sulfoaluminate (CSA) cement whose early-age expansion in restrained condition induces compressive stress that can be utilized to counter the tensile stresses due to shrinkage. In addition to enhancing the resistance against shrinkage cracking, CSA cement also has lower carbon footprint than that of Portland cement. This dissertation aims at improving the understanding of early-age volume change of CSA cement-based binders. For the first time, interaction between mineral admixtures (Class F fly ash, Class C fly ash, and silica fume) and OPC-CSA binder was studied. Various physico-chemical factors such as the hydration of ye'elimite (main component in CSA cement), amount of ettringite (the main phase responsible for expansion in CSA cement), supersaturation with respect to ettringite in cement pore solution, total pore volume, and material stiffness were monitored to examine early-age expansion characteristics. This research validated the crystallization stress theory by showing the presence of higher supersaturation level of ettringite, and therefore, higher crystallization stress in CSA cement-based binders. Supersaturation with respect to ettringite was found to increase with CSA dosage and external supply of gypsum. Mineral admixtures (MA) altered the expansion characteristics in OPC-CSA-MA binders with fixed CSA cement. This study reports that fly ash (FA) behaves differently depending on its phase composition. The Class C FA-based binder (OPC-CSA-CFA) ceased expanding beyond two days unlike other OPC-CSA-MA binders. Three factors were found to govern expansion of CSA cement-based binders: 1) volume fraction of ettringite in given pore volume, 2) saturation level of ettringite, and 3) dynamic modulus. Various models were utilized to estimate the macroscopic tensile stress in CSA cement

  9. Encapsulation of caesium-loaded Ionsiv in cement

    SciTech Connect

    Jenni, A.; Hyatt, N.C.

    2010-08-15

    The microporous material Ionsiv is used for {sup 137}Cs removal from aqueous nuclear waste streams. In the UK, Cs-loaded Ionsiv is classed as an intermediate-level waste; no sentencing and disposal route is yet defined for this material and it is currently held in safe interim storage on several nuclear sites. In this study, the suitability of fly ash and blast furnace slag blended cements for encapsulation of Cs-Ionsiv in a monolithic wasteform was investigated. No evidence of reaction or dissolution of the Cs-Ionsiv in the cementitious environment was found by scanning electron microscopy and X-ray diffraction. However, a small fraction ({<=} 1.6 wt.%) of the Cs inventory was released from the encapsulated Ionsiv during leaching experiments carried out on hydrated samples. Furthermore, it was evident that K and Na present in the cementitious pore water exchanged with Cs and H in the Ionsiv. Therefore, cement systems lower in K and Na, such as slag based cements, showed lower Cs release than the fly ash based cements.

  10. Modified sulfur cement solidification of low-level wastes

    SciTech Connect

    Not Available

    1985-10-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive wastes in modified sulfur cement. The work was performed as part of the Waste Form Evaluation Program, sponsored by the US Department of Energy's Low-Level Waste Management Program. Modified sulfur cement is a thermoplastic material developed by the US Bureau of Mines. Processing of waste and binder was accomplished by means of both a single-screw extruder and a dual-action mixing vessel. Waste types selected for this study included those resulting from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste type and method of processing. Property evaluation testing was carried out on laboratory scale specimens in order to compare with waste form performance for other potential matrix materials. Waste form property testing included compressive strength, water immersion, thermal cycling and radionuclide leachability. Recommended waste loadings of 40 wt. % sodium sulfate and boric acid salts and 43 wt. % incinerator ash, which are based on processing and performance considerations, are reported. Solidification efficiencies for these waste types represent significant improvements over those of hydraulic cements. Due to poor waste form performance, incorporation of ion exchange resin waste in modified sulfur cement is not recommended.

  11. Elastic properties of fly ash-stabilized mixes.

    PubMed

    Dimter, Sanja; Rukavina, Tatjana; Minažek, Krunoslav

    2015-12-01

    Stabilized mixes are used in the construction of bearing layers in asphalt and concrete pavement structures. Two nondestructive methods: resonant frequency method and ultrasonic pulse velocity method, were used for estimation of elastic properties of fly ash-stabilized mixes. Stabilized mixes were designed containing sand from the river Drava and binder composed of different share of cement and fly ash. The aim of the research was to analyze the relationship between the dynamic modulus of elasticity determined by different nondestructive methods. Data showed that average value of elasticity modulus obtained by the ultrasound velocity method is lower than the values of elasticity modulus obtained by resonant frequency method. For further analysis and enhanced discussion of elastic properties of fly ash stabilized mixes, see Dimter et al. [1]. PMID:26702415

  12. Cement-cement interface strength: influence of time to apposition.

    PubMed

    Park, S H; Silva, M; Park, J S; Ebramzadeh, E; Schmalzried, T P

    2001-01-01

    Cement-cement interfaces were created under simulated operating-room conditions. In order to analyze the effect of time to apposition on interface strength, two cement surfaces were brought together 1, 2, 4, and 6 min after 1 min of mixing and 45 s of waiting. Cement-cement interface strength was evaluated with the use of a three-point bending to failure test. Scanning electron microscopy (SEM) images of the failed interface were obtained. The mean interface strength decreased when the cement-cement interface was time delayed. Compared to bulk cement, interface strength in time-delayed groups decreased 8% after 1-min delay (p=.037), 18% after 2-min delay (p=.0004), 20% after 4-min delay (p=.0005), and 42% after 6-min delay (p<.0001). No statistically significant differences in interface strength were found between the 2- and 4-min delayed groups (p=.73). SEM images revealed that after 6-min delay, up to 50% of the cement surface can remain unbonded, explaining the decrease in strength of the cement-cement interface as a function of time to apposition. This laboratory study indicates that time to apposition plays a critical role in cement-cement interface strength. If any cementing technique involves the joining of two cement surfaces, it is recommended that the two cement surfaces be mated together within 5 min and 45 s after the start of mixing (1 min mixing; 45 s waiting; 4 min delay), in order to obtain a strong cement-cement interface bond. Delay beyond this can result in substantial reduction in the strength of the cement-cement interface bond. PMID:11745529

  13. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2003-07-31

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). This report discusses testing that was performed for analyzing the alkali-silica reactivity of ULHS in cement slurries. Laboratory testing during the eleventh quarter focused on evaluation of the alkali-silica reaction of eight different cement compositions, four of which contain ULHS. This report provides a progress summary of ASR testing. The original laboratory procedure for measuring set cement expansion resulted in unacceptable erosion of the test specimens. In subsequent tests, a different expansion procedure was implemented and an alternate curing method for cements formulated with TXI Lightweight cement was employed to prevent sample failure caused by thermal shock. The results obtained with the modified procedure showed improvement over data obtained with the original procedure, but data for some compositions were still questionable. Additional modification of test procedures for compositions containing TXI Lightweight cement were implemented and testing is ongoing.

  14. Timing of syntaxial cement

    SciTech Connect

    Perkins, R.D.

    1985-02-01

    Echinodermal fragments are commonly overgrown in ancient limestones, with large single crystals growing in optical continuity over their skeletal hosts (i.e., syntaxial overgrowths). Such syntaxial cements are usually considered to have precipitated from meteoric pore waters associated with a later stage of subaerial exposure. Although several examples have been reported from ancient carbonates where petrographic relationships may indicate an early submarine formation of syntaxial cement, no occurrences have been noted in Holocene submarine-cemented rocks. Syntaxial cements of submarine origin have been found in Bermuda beachrock where isopachous high-magnesian calcite cements merge with large optically continuous crystals growing on echinodermal debris. Examination of other Holocene sediments cemented by magnesian calcite indicates that echinodermal fragments are not always overgrown syntaxially, but may be rimmed by microcrystalline calcite. The reason for this difference is not clear, although it may be a function of the spacing of nucleation sites and rates of crystal growth. A review of syntaxial cements from several localities in ancient carbonate sequences reveals that many are best interpreted as having formed in the submarine setting, whereas it is more clear that others formed from meteoric precipitation. These occurrences suggest that care should be exercised in inferring meteoric diagenesis from syntaxial overgrowths and that the possibility of submarine formation should be considered.

  15. Nano-scale hydrogen-bond network improves the durability of greener cements

    PubMed Central

    Jacobsen, Johan; Rodrigues, Michelle Santos; Telling, Mark T. F.; Beraldo, Antonio Ludovico; Santos, Sérgio Francisco; Aldridge, Laurence P.; Bordallo, Heloisa N.

    2013-01-01

    More than ever before, the world's increasing need for new infrastructure demands the construction of efficient, sustainable and durable buildings, requiring minimal climate-changing gas-generation in their production. Maintenance-free “greener” building materials made from blended cements have advantages over ordinary Portland cements, as they are cheaper, generate less carbon dioxide and are more durable. The key for the improved performance of blends (which substitute fine amorphous silicates for cement) is related to their resistance to water penetration. The mechanism of this water resistance is of great environmental and economical impact but is not yet understood due to the complexity of the cement's hydration reactions. Using neutron spectroscopy, we studied a blend where cement was replaced by ash from sugar cane residuals originating from agricultural waste. Our findings demonstrate that the development of a distinctive hydrogen bond network at the nano-scale is the key to the performance of these greener materials. PMID:24036676

  16. Stage cementing apparatus

    SciTech Connect

    Blamford, D.M.; Easter, J.H.

    1988-06-21

    A stage cementing apparatus for selectively passing cement from the interior passage of a casing to the annulus between the exterior of the casing and borehole, the casing having an upper portion and a lower portion, is described comprising: a barrel secured to the upper portion of the casing; a mandrel secured to the lower portion of the casing, and a stage cementing tool having a generally cylindrical configuration adapted for attachment to the lower end of the barrel about a portion of the mandrel.

  17. Cement and concrete

    NASA Technical Reports Server (NTRS)

    Corley, Gene; Haskin, Larry A.

    1992-01-01

    To produce lunar cement, high-temperature processing will be required. It may be possible to make calcium-rich silicate and aluminate for cement by solar heating of lunar pyroxene and feldspar, or chemical treatment may be required to enrich the calcium and aluminum in lunar soil. The effects of magnesium and ferrous iron present in the starting materials and products would need to be evaluated. So would the problems of grinding to produce cement, mixing, forming in vacuo and low gravity, and minimizing water loss.

  18. Coal ash monitors

    SciTech Connect

    Clayton, C.G.; Wormald, M.R.

    1981-07-14

    A monitor for determining the ash content of coal in rail cars consisting of a structure including means for irradiating each car as it passes the structure with a known dose of neutrons, means for detecting and measuring the intensities of gamma -rays emitted by ash-forming elements in the coal, and means for providing an indication of the concentration of the ash-forming elements. There also are included interlocks for ensuring that the neutron source is only operated when a loaded car is in the appropriate position.

  19. Reducing CO2-Emission by using Eco-Cements

    NASA Astrophysics Data System (ADS)

    Voit, K.; Bergmeister, K.; Janotka, I.

    2012-04-01

    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  20. Thermodynamics and cement science

    SciTech Connect

    Damidot, D.; Lothenbach, B.; Herfort, D.; Glasser, F.P.

    2011-07-15

    Thermodynamics applied to cement science has proved to be very valuable. One of the most striking findings has been the extent to which the hydrate phases, with one conspicuous exception, achieve equilibrium. The important exception is the persistence of amorphous C-S-H which is metastable with respect to crystalline calcium silicate hydrates. Nevertheless C-S-H can be included in the scope of calculations. As a consequence, from comparison of calculation and experiment, it appears that kinetics is not necessarily an insuperable barrier to engineering the phase composition of a hydrated Portland cement. Also the sensitivity of the mineralogy of the AFm and AFt phase compositions to the presence of calcite and to temperature has been reported. This knowledge gives a powerful incentive to develop links between the mineralogy and engineering properties of hydrated cement paste and, of course, anticipates improvements in its performance leading to decreasing the environmental impacts of cement production.

  1. [Allergy towards bone cement].

    PubMed

    Thomas, P; Schuh, A; Summer, B; Mazoochian, F; Thomsen, M

    2006-09-01

    Bone cements based on polymethylmethacrylate are typically used for fixation of artificial joints. Intolerance reactions to endoprostheses not explained by infection or mechanical failure may lead to allergological diagnostics, which mostly focuses on metal allergy. However, also bone cement components may provoke hypersensitivity reactions leading to eczema, implant loosening, or fistula formation. Elicitors of such reactions encompass acrylates and additives such as benzoyl peroxide, N,N-dimethyl-p-toluidine, hydroquinone, or antibiotics (particularly gentamicin). Upon repeated contact with bone cement components, e.g., acrylate monomers, also in medical personnel occasionally hand eczema or even asthma may develop. Therefore, in the case of suspected hypersensitivity reactions to arthroplasty, the allergological diagnostics should include bone cement components. PMID:16865384

  2. Environmentally compatible spray cement

    SciTech Connect

    Loeschnig, P.

    1995-12-31

    Within the framework of a European research project, Heidelberger Zement developed a quickly setting and hardening binder for shotcrete, called Chronolith S, which avoids the application of setting accelerators. Density and strength of the shotcrete produced with this spray cement correspond to those of an unaccelerated shotcrete. An increased hazard for the heading team and for the environment, which may occur when applying setting accelerators, can be excluded here. Owing to the special setting properties of a spray cement, the process engineering for its manufacturing is of great importance. The treatment of a spray cement as a dry concrete with kiln-dried aggregates is possible without any problems. The use of a naturally damp pre-batched mixture is possible with Chronolith S but requires special process engineering; spray cement and damp aggregate are mixed with one another immediately before entering the spraying machinery.

  3. Cement Kiln Flue Gas Recovery Scrubber Project

    SciTech Connect

    National Energy Technology Laboratory

    2001-11-30

    The Cement Kiln Flue Gas Recovery Scrubber Project was a technical success and demonstrated the following: CKD can be used successfully as the sole reagent for removing SO2 from cement kiln flue gas, with removal efficiencies of 90 percent or greater; Removal efficiencies for HCl and VOCs were approximately 98 percent and 70 percent, respectively; Particulate emissions were low, in the range of 0.005 to 0.007 grains/standard cubic foot; The treated CKD sorbent can be recycled to the kiln after its potassium content has been reduced in the scrubber, thereby avoiding the need for landfilling; The process can yield fertilizer-grade K2SO4, a saleable by-product; and Waste heat in the flue gas can provide the energy required for evaporation and crystallization in the by-product recovery operation. The demonstration program established the feasibility of using the Recovery Scrubber{trademark} for desulfurization of flue gas from cement kilns, with generally favorable economics, assuming tipping fees are available for disposal of ash from biomass combustion. The process appears to be suitable for commercial use on any type of cement kiln. EPA has ruled that CKD is a nonhazardous waste, provided the facility meets Performance Standards for the Management of CKD (U.S. Environmental Protection Agency 1999d). Therefore, regulatory drivers for the technology focus more on reduction of air pollutants and pollution prevention, rather than on treating CKD as a hazardous waste. Application of the Recovery Scrubbe{trademark} concept to other waste-disposal operations, where pollution and waste reductions are needed, appears promising.

  4. Ash cloud aviation advisories

    SciTech Connect

    Sullivan, T.J.; Ellis, J.S.; Schalk, W.W.; Nasstrom, J.S.

    1992-06-25

    During the recent (12--22 June 1991) Mount Pinatubo volcano eruptions, the US Air Force Global Weather Central (AFGWC) requested assistance of the US Department of Energy`s Atmospheric Release Advisory Capability (ARAC) in creating volcanic ash cloud aviation advisories for the region of the Philippine Islands. Through application of its three-dimensional material transport and diffusion models using AFGWC meteorological analysis and forecast wind fields ARAC developed extensive analysis and 12-hourly forecast ash cloud position advisories extending to 48 hours for a period of five days. The advisories consisted of ``relative`` ash cloud concentrations in ten layers (surface-5,000 feet, 5,000--10,000 feet and every 10,000 feet to 90,000 feet). The ash was represented as a log-normal size distribution of 10--200 {mu}m diameter solid particles. Size-dependent ``ashfall`` was simulated over time as the eruption clouds dispersed. Except for an internal experimental attempt to model one of the Mount Redoubt, Alaska, eruptions (12/89), ARAC had no prior experience in modeling volcanic eruption ash hazards. For the cataclysmic eruption of 15--16 June, the complex three-dimensional atmospheric structure of the region produced dramatically divergent ash cloud patterns. The large eruptions (> 7--10 km) produced ash plume clouds with strong westward transport over the South China Sea, Southeast Asia, India and beyond. The low-level eruptions (< 7 km) and quasi-steady-state venting produced a plume which generally dispersed to the north and east throughout the support period. Modeling the sequence of eruptions presented a unique challenge. Although the initial approach proved viable, further refinement is necessary and possible. A distinct need exists to quantify eruptions consistently such that ``relative`` ash concentrations relate to specific aviation hazard categories.

  5. Kinetics of fly ash beneficiation by carbon burnout. Quarterly report, January--March 1996

    SciTech Connect

    Dodoo, J.N.; Okoh, J.M.; Yilmaz, E.

    1996-09-01

    The three year project that was proposed is a joint venture between Delmarva Power, a power generating company on the eastern shore of Maryland, and the University of Maryland Eastern Shore. The studies have focused on the benefication of fly ash by carbon burnout. The increasing use of coal fly ash as pozzolanic material in Portland cement concrete means that there is the highest economic potential in marketability of large volumes of fly ash. For the concrete industry to consider large scale use the fly ash must be of the highest quality. This means that the residual carbon content of the fly ash must have an acceptable loss on ignition (LOI) value, usually between 7-2% residual carbon. The economic gains to be had from low-carbon ash is a fact that is generally accepted by the electricity generating companies. However, since the cost of producing low-carbon in large quantities, based on present technology, far outweighs any financial gains, no electrical power company using coal as its fuel at present considers the effort worthwhile. The concrete industry would use fly ash in cement concrete mix if it can be assured of its LOI value. At present no utility company would give such assurance. Hence with several million tons of fly ash produced by a single power plant per year all that can be done is to dump the fly ash in landfills. The kinetics of fly ash benefication have been investigated in the zone II kinetic regime, using a Cahn TG 121 microbalance in the temperature 550-750{degrees}C. The P{sub O{sub 2}} and total surface area dependence of the reaction kinetics were determined using a vacuum accessory attached to the microbalance and a surface area analyzer (ASAP 2010), respectively. 16 refs., 7 figs., 3 tabs.

  6. The influence of mineral additives on the strength and porosity of OPC mortar[Ordinary Portland Cement

    SciTech Connect

    Pandey, S.P.; Sharma, R.L.

    2000-01-01

    Mercury intrusion porosimetry study was carried out on samples of ordinary Portland cement mortars made with mineral additives such as fly ash, granulated blast furnace slag, phosphorus furnace slag, limestone, and lime sludge. The total porosity and compressive strength of all the blended cement mortar samples were determined at 7, 18, and 90 days of hydration. The porosity and mean pore diameter were found to increase with the addition of fly ash and slags, although the total pore volume was almost the same. The strength was found to decrease with the increase in porosity, but the extent of decrease in strength was more closely related to slags and fly ash addition than to limestone and lime sludge. Acceleration of the strength development of ordinary Portland cement was also observed with limestone and lime sludge addition.

  7. Influence of ferrite phase in alite-calcium sulfoaluminate cements

    NASA Astrophysics Data System (ADS)

    Duvallet, Tristana Yvonne Francoise

    Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

  8. Effects of processing and materials variations on mechanical properties of lightweight cement composites

    SciTech Connect

    Park, S.B.; Yoon, E.S.; Lee, B.I.

    1999-02-01

    Low-density/low-cost cement composites were fabricated. Carbon and alkali-resistant glass fibers were used to reinforce the matrix of industrial by-products; fly ash with silica fume, Portland cement, and calcium silicates were mixed in different proportions. The additional low density was obtained by adding perlite and foaming agents followed by hot water curing. The composites also were prepared by autoclave curing for comparison. The mechanical properties were improved by increasing the amount of silica fume, fly ash, and fibers.Both carbon fibers and alkali-resistant glass fibers were effective in reinforcing the matrices, but carbon fibers were superior to glass fibers. Fabrication techniques for producing lightweight cement composites that can substitute for autoclaved lightweight concrete was developed.

  9. Durability of Cement Composites Reinforced with Sisal Fiber

    NASA Astrophysics Data System (ADS)

    Wei, Jianqiang

    understanding of degradation mechanisms, two approaches are proposed to mitigate the degradation of sisal fiber in the cement matrix. In order to relieve the aggressive environment of hydrated cement, cement substitution by a combination of metakaolin and nanoclay, and a combination of rice husk ash and limestone are studied. Both metakaolin and nanoclay significantly optimize the cement hydration, while the combination of these two supplementary cementitious materials validates their complementary and synergistic effect at different stages of aging. The presented approaches effectively reduce the calcium hydroxide content and the alkalinity of the pore solution, thereby mitigating the fiber degradation and improving both the initial mechanical properties and durability of the fiber-cement composites. The role of rice husk ash in cement modification is mainly as the active cementitious supplementary material. In order to improve the degradation resistance of sisal fiber itself, two novel, simple, and economical pretreatments of the fibers (thermal and sodium carbonate treatment) are investigated. Both thermal treatment and Na 2CO3 treatment effectively improve the durability of sisal fiber-reinforced concrete. The thermal treatment achieves improvement of cellulose's crystallization, which ensures the initial strength and improved durability of sisal fiber. A layer consisting of calcium carbonate sediments, which protects the internals of a fiber from the strong alkali pore solution, is formed and filled in pits and cavities on the Na2CO3 treated sisal fiber's surface.

  10. Early Eocene volcanic ashes on Greifswalder Oie and their depositional environment, with an overview of coeval ash-bearing deposits in northern Germany and Denmark

    NASA Astrophysics Data System (ADS)

    Obst, Karsten; Ansorge, Jörg; Matting, Sabine; Hüneke, Heiko

    2015-11-01

    Unconsolidated bentonites and carbonate-cemented volcanic ashes occur in northern Germany within the clay sequence of the Lamstedt and Schlieven Formations documented by several wells. Ash-bearing carbonate concretions (so-called cementstones) are also known from glacially transported rafts and erratic boulders on the Baltic Sea island Greifswalder Oie, representing the easternmost exposures of early Eocene sediments in the North Sea Basin. The ashes can be correlated with water-lain ashes of the Danish Fur and Ølst Formations (mo-clay) generated during the opening of the North Atlantic Ocean about 55 Ma ago. Two types of cementstones can be distinguished on the basis of the mineralogical composition, sedimentary features and fossil content. Greifswalder Oie type I contains a black, up to 12-cm-thick ash deposit that follows above two distinct thin grey ash layers. The major ash unit has a rather homogeneous lower part; only a very weak normal grading and faint lamination are discernible. In the upper part, however, intercalations with light mudstone, in part intensively bioturbated, together with parallel and cross-lamination suggest reworking of the ash in a shallow marine environment. Major and trace element compositions are used to correlate type I ashes with those of the Danish-positive series which represent rather uniform ferrobasalts of the Danish stage 4, probably related to the emergence of proto-Iceland. In contrast, type II ash comprises a single, normally graded, about 5-cm-thick layer of water-lain air-fall tuff, which is embedded in fine-grained sandstone to muddy siltstone. Type II ash is characterised by very high TiO2 but low MgO contents. Exceptional REE patterns with a pronounced positive Eu anomaly suggest intense leaching of the glass that hampers exact correlation with pyroclastic deposits within the North Atlantic Igneous Province.

  11. Chloride chemical form in various types of fly ash.

    PubMed

    Zhu, Fenfen; Takaoka, Masaki; Shiota, Kenji; Oshita, Kazuyuki; Kitajima, Yoshinori

    2008-06-01

    Chloride content is a critical problem for the reuse of fly ash as a raw material in cement, and the method used by recyclers to reduce the fly ash chloride content depends on the chemical form of the chlorides. However, limited information is available on the quantitative distribution of chlorides and the identity of some chlorides such as Friedel's salt. We examined chloride forms and percentages using X-ray absorption near edge structure and X-ray diffraction analyses, as well as corresponding washing experiments. Approximately 15% of the chlorine in raw fly ash was estimated to be in the form of NaCI, 10% in KCl, 50% in CaCl2, and the remainder in the form of Friedel's salt. Fly ash collected in a bag filter with the injection of calcium hydroxide for acid gas removal (CaFA) contained 35% chlorine as NaCl, 11% as KCI, 37% as CaCl2, 13% as Friedel's salt, and the remaining 4% as CaClOH. In fly ash collected in a bag filter with the injection of sodium bicarbonate for acid gas removal (NaFA), approximately 79% of chlorine was in NaCl, 12% was in KCl, and 9% was in Friedel's salt. PMID:18589947

  12. Chloride chemical form in various types of fly ash

    SciTech Connect

    Fenfen Zhu; Masaki Takaoka; Kenji Shiota; Kazuyuki Oshita; Yoshinori Kitajima

    2008-06-01

    Chloride content is a critical problem for the reuse of fly ash as a raw material in cement, and the method used by recyclers to reduce the fly ash chloride content depends on the chemical form of the chlorides. However, limited information is available on the quantitative distribution of chlorides and the identity of some chlorides such as Friedel's salt. We examined chloride forms and percentages using X-ray absorption near edge structure and X-ray diffraction analyses, as well as corresponding washing experiments. Approximately 15% of the chlorine in raw fly ash was estimated to be in the form of NaCl, 10% in KCl, 50% in CaCl{sub 2}, and the remainder in the form of Friedel's salt. Fly ash collected in a bag filter with the injection of calcium hydroxide for acid gas removal (CaFA) contained 35% chlorine as NaCl, 11% as KCl, 37% as CaCl{sub 2}, 13% as Friedel's salt, and the remaining 4% as CaClOH. In fly ash collected in a bag filter with the injection of sodium bicarbonate for acid gas removal (NaFA), approximately 79% of chlorine was in NaCl, 12% was in KCl, and 9% was in Friedel's salt. 25 refs., 4 figs., 4 tabs.

  13. Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

    NASA Astrophysics Data System (ADS)

    Arnold, J.; Kosson, D. S.; Brown, K. G.; Garrabrants, A. C.; Meeussen, J. C. L.; van der Sloot, H. A.

    2013-07-01

    Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC) have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313) indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems.

  14. Use of incinerator bottom ash in concrete

    SciTech Connect

    Pera, J.; Coutaz, L.; Ambroise, J.; Chababbet, M.

    1997-01-01

    The aim of the present work was to show if municipal solid waste incinerator (MSWI) bottom ash could be an alternative aggregate for the production of building concrete presenting a characteristic 28-day compressive strength of 25 MPa. The aggregates passing the 20-mm sieve and retained on the 4-mm sieve were considered for investigation. They showed lower density, higher water absorption, and lower strength than natural gravel. They could be considered as average quality aggregates for use in concrete. When directly introduced in concrete, they led to swelling and cracking of specimens, due to the reaction between cement and metallic aluminium. Therefore, a treatment by sodium hydroxide was proposed to avoid such degradation, which made possible the partial replacement (up to 50%) of gravel in concrete without affecting the durability.

  15. Full-scale tests of sulfur polymer cement and non-radioactive waste in heated and unheated prototypical containers

    SciTech Connect

    Darnell, G.R.; Aldrich, W.C.; Logan, J.A.

    1992-02-01

    Sulfur polymer cement has been demonstrated to be superior to portland cement in the stabilization of numerous troublesome low- level radioactive wastes, notably mixed waste fly ash, which contains heavy metals. EG G Idaho, Inc. conducted full-scale, waste-stabilization tests with a mixture of sulfur polymer cement and nonradioactive incinerator ash poured over simulated steel and ash wastes. The container used to contain the simulated waste for the pour was a thin-walled, rectangular, steel container with no appendages. The variable in the tests was that one container and its contents were at 65{degree}F (18{degree}C) at the beginning of the pour, while the other was preheated to 275{degree}F (135{degree}C) and was insulated before the pour. The primary goal was to determine the procedures and equipment deemed operationally acceptable and capable of providing the best probability of passing the only remaining governmental test for sulfur polymer cement, the Nuclear Regulatory Commission's full-scale test. The secondary goal was to analyze the ability of the molten cement and ash mixture to fill different size pipes and thus eliminate voids in the resultant 24 ft{sup 3} monolith.

  16. Full-scale tests of sulfur polymer cement and non-radioactive waste in heated and unheated prototypical containers

    SciTech Connect

    Darnell, G.R.; Aldrich, W.C.; Logan, J.A.

    1992-02-01

    Sulfur polymer cement has been demonstrated to be superior to portland cement in the stabilization of numerous troublesome low- level radioactive wastes, notably mixed waste fly ash, which contains heavy metals. EG&G Idaho, Inc. conducted full-scale, waste-stabilization tests with a mixture of sulfur polymer cement and nonradioactive incinerator ash poured over simulated steel and ash wastes. The container used to contain the simulated waste for the pour was a thin-walled, rectangular, steel container with no appendages. The variable in the tests was that one container and its contents were at 65{degree}F (18{degree}C) at the beginning of the pour, while the other was preheated to 275{degree}F (135{degree}C) and was insulated before the pour. The primary goal was to determine the procedures and equipment deemed operationally acceptable and capable of providing the best probability of passing the only remaining governmental test for sulfur polymer cement, the Nuclear Regulatory Commission`s full-scale test. The secondary goal was to analyze the ability of the molten cement and ash mixture to fill different size pipes and thus eliminate voids in the resultant 24 ft{sup 3} monolith.

  17. Comparison of two types of municipal solid waste incinerator fly ashes with different alkaline reagents in washing experiments.

    PubMed

    Zhu, Fenfen; Takaoka, Masaki; Oshita, Kazuyuki; Takeda, Nobuo

    2009-01-01

    In this study, we propose a "washing-calcination-conversion of washed fly ash into cement material with bottom ash" (WCCB) system to reduce the amount of fly ash that must be specially treated so it can be used as raw cement material. Calcium hydroxide (Ca(OH)2) is widely used in air-pollution control devices of incinerators while sodium bicarbonate (NaHCO3) is not. We conducted single-, double-, and triple-washing experiments to compare the washing characteristics of two types of fly ash. Unlike NaHCO3 fly ash, Ca(OH)2 fly ash has almost twice as much washed residue and almost 2.5 times more chlorine after the same washing procedure. After washing once, the washing frequency is also important for NaHCO3 fly ash, while the mixing time and liquid/solid ratio are more critical for Ca(OH)2 fly ash. The use of NaHCO3 is more suitable for the WCCB system. PMID:18539449

  18. Effect of coal combustion fly ash use in concrete on the mass transport release of constituents of potential concern.

    PubMed

    Garrabrants, Andrew C; Kosson, David S; DeLapp, Rossane; van der Sloot, Hans A

    2014-05-01

    Concerns about the environmental safety of coal combustion fly ash use as a supplemental cementitious material have necessitated comprehensive evaluation of the potential for leaching concrete materials containing fly ash used as a cement replacement. Using concrete formulations representative of US residential and commercial applications, test monoliths were made without fly ash replacement (i.e., controls) and with 20% or 45% of the portland cement fraction replaced by fly ash from four coal combustion sources. In addition, microconcrete materials were created with 45% fly ash replacement based on the commercial concrete formulation but with no coarse aggregate and an increased fine aggregate fraction to maintain aggregate-paste interfacial area. All materials were cured for 3 months prior to mass transport-based leach testing of constituents of potential concern (i.e., Sb, As, B, Ba, Cd, Cr, Mo, Pb, Se, Tl and V) according to EPA Method 1315. The cumulative release results were consistent with previously tested samples of concretes and mortars from international sources. Of the 11 constituents tested, only Sb, Ba, B, Cr and V were measured in quantifiable amounts. Microconcretes without coarse aggregate were determined to be conservative surrogates for concrete in leaching assessment since cumulative release from microconcretes were only slightly greater than the associated concrete materials. Relative to control materials without fly ash, concretes and microconcretes with fly ash replacement of cement had increased 28-d and 63-d cumulative release for a limited number 10 comparison cases: 2 cases for Sb, 7 cases for Ba and 1 case for Cr. The overall results suggest minimal leaching impact from fly ash use as a replacement for up to 45% of the cement fraction in typical US concrete formulations; however, scenario-specific assessment based on this leaching evaluation should be used to determine if potential environmental impacts exist. PMID:24359922

  19. ULTRA-LIGHTWEIGHT CEMENT

    SciTech Connect

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  20. Effects of lithium nitrate admixture on early-age cement hydration

    SciTech Connect

    Millard, M.J. Kurtis, K.E.

    2008-04-15

    Although the benefits of lithium admixtures for mitigation of alkali-silica reaction (ASR) have been well documented, the potential ancillary effects of lithium compounds on cement and concrete remain largely uncharacterized. To examine the effects of the most common lithium admixture - lithium nitrate - on early-age behavior, the admixture was introduced at dosages of 0% to 400% of the recommended dosage to six cements of varying composition and to a cement-fly ash blend. Behavior was examined by isothermal calorimetry and measurements of chemical shrinkage, autogenous shrinkage, and setting time. Results indicate that lithium nitrate accelerates the early hydration of most cements but may retard hydration after 24 h. In the lowest alkali cement tested, set times were shortened in the presence of lithium nitrate by 15-22%. Higher dosages appeared to increase autogenous shrinkage after 40 days. The replacement of cement by Class F fly ash at 20% by weight appeared to diminish the early acceleration effects, but later hydration retardation and autogenous shrinkage were still observed.

  1. System for radioactive waste cementation

    SciTech Connect

    Dmitriev, S.A.; Barinov, A.S.; Varlakov, A.P.; Volkov, A.S.; Karlin, S.V.

    1995-12-31

    NPP, research reactors and radiochemical enterprises produce a great amount of liquid radioactive waste (LRW). One of the methods of LRW solidification is cementation. The recent investigations demonstrated possible inclusion of sufficient amount of waste in the cement matrix (up to 20--30 mass% on dry residue). In this case the cementation process becomes competitive with bituminization process, where the matrix can include 40--50 mass% and the solidified product volume is equal to the volume, obtained by cementation. Additionally, the cement matrix in contrast with the bituminous one is unburnable. Many countries are investigating the cementation process. The main idea governing technological process is the waste and cement mixing method and type of mixer. In world practice some principal types of cementation systems are used. The paper describes the SIA Radon industrial plant in Moscow.

  2. Recycled rubber in cement composites

    SciTech Connect

    Raghavan, D.; Tratt, K.; Wool, R.P.

    1994-12-31

    Disposal of 200 million waste tires in the US each year has become a major problem. An environmentally sound innovative technology of recycling rubber in cement matrix was examined. Using silane coupling agent the rubber was bonded to the hydrating cement making a lighter composite, which absorbed more energy than ordinary Portland cement. The bonding information was obtained by peel strength analysis. SEM was used to understand the mode of fracture in pure cement paste, cement bonded rubber composite and rubber filled cement paste. It was found that cracks propagate through the rubber particle in rubber bonded cement composite while in unbonded rubber cement mix, the cracks propagate around the interface. The density and shrinkage measurements are also discussed.

  3. Small-particle-size cement

    SciTech Connect

    Ewert, D.P.; Almond, S.W.; Blerhaus, W.M. II )

    1991-05-01

    Successful remedial cementing has historically been difficult in wells with large-interval, multizone, gravel-packed completions. The reason is the inability of conventional oilfield cements to penetrate gravel packs adequately. Small-particle-size cement (SPSC) was developed to penetrate gravel packs and to provide the zonal isolation required. This paper details the laboratory work, job design, and field implementation of this new cement.

  4. Effects of sintering atmosphere on cement clinkers produced from chromium-bearing sludge.

    PubMed

    Chen, Ying-Liang; Chang, Juu-En; Lai, Yi-Chieh; Ko, Ming-Sheng

    2012-05-01

    The purpose of this study was to investigate the effects of sintering atmosphere (oxidizing and reducing) on the polymorphs of dicalcium silicates (Ca2SiO4, C2S) and on the chromium leaching of the belite-rich clinkers made from a chromium-bearing sludge. This sludge was generated in an electroplating factory, and in addition to chromium, it contained nickel, copper and zinc. In the clinker production, air was used as the oxidizing atmosphere, and carbon monoxide, which was produced by burning graphite with an insufficient amount of oxygen, was employed as the reducing atmosphere. Dicalcium silicates were substantially formed under both kinds of sintering atmosphere, but there was some nonhydraulic gamma-C2S in the clinkers produced under the oxidizing atmosphere. In addition, the amount of gamma-C2S decreased with the chromium-bearing sludge addition, whereas that of beta-C2S increased. The clinkers produced under the reducing atmosphere had less residual chromium, a finding that shows that more chromium was evaporated. However, the reducing atmosphere can decrease the proportion of hexavalent chromium (Cr(VI)) in the resulting clinkers. For other heavy metals, the residual amounts of nickel and copper generally increased with the sludge addition, but zinc was absent in most of the clinkers produced under the reducing atmosphere. This implies that the evaporation of zinc is much more significant than that of the other heavy metals under a reducing atmosphere. In the leaching tests, the concentrations of nickel, copper, and zinc were below the detection limits in all the leachates. In terms of chromium, the total leaching concentration was highly related to Cr(VI). The clinkers produced under the oxidizing atmosphere had high leaching concentrations of chromium, and thus failed to meet the regulatory limit. In contrast, the reducing atmosphere was effective in decreasing the chromium leaching, and it therefore makes the resulting cement clinkers more

  5. Engineering Model for Ash Formation

    Energy Science and Technology Software Center (ESTSC)

    1994-12-02

    Ash deposition is controlled by the impaction and sticking of individual ash particles to heat transfer surfaces. Prediction of deposition therefore requires that the important factors in this process be predictable from coal and operational parameters. Coal combustion, boiler heat transfer, ash formation, ash particle aerodynamic, and ash particle sticking models are all essential steps in this process. The model described herein addresses the prediction of ash particle size and composition distributions based upon combustionmore » conditions and coal parameters. Key features of the model include a mineral redistribution routine to invert CCSEM mineralogical data, and a mineral interaction routine that simulates the conversion of mineral matter into ash during coal burning and yields ash particle size and composition distributions.« less

  6. Reducing cement's CO2 footprint

    USGS Publications Warehouse

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  7. Cement Mason's Curriculum. Instructional Units.

    ERIC Educational Resources Information Center

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  8. High temperature lightweight foamed cements

    DOEpatents

    Sugama, Toshifumi.

    1989-10-03

    Cement slurries are disclosed which are suitable for use in geothermal wells since they can withstand high temperatures and high pressures. The formulation consists of cement, silica flour, water, a retarder, a foaming agent, a foam stabilizer, and a reinforcing agent. A process for producing these cements is also disclosed. 3 figs.

  9. High temperature lightweight foamed cements

    DOEpatents

    Sugama, Toshifumi

    1989-01-01

    Cement slurries are disclosed which are suitable for use in geothermal wells since they can withstand high temperatures and high pressures. The formulation consists of cement, silica flour, water, a retarder, a foaming agent, a foam stabilizer, and a reinforcing agent. A process for producing these cements is also disclosed.

  10. Experimental study on durability improvement of fly ash concrete with durability improving admixture.

    PubMed

    Quan, Hong-zhu; Kasami, Hideo

    2014-01-01

    In order to improve the durability of fly ash concrete, a series of experimental studies are carried out, where durability improving admixture is used to reduce drying shrinkage and improve freezing-thawing resistance. The effects of durability improving admixture, air content, water-binder ratio, and fly ash replacement ratio on the performance of fly ash concrete are discussed in this paper. The results show that by using durability improving admixture in nonair-entraining fly ash concrete, the compressive strength of fly ash concrete can be improved by 10%-20%, and the drying shrinkage is reduced by 60%. Carbonation resistance of concrete is roughly proportional to water-cement ratio regardless of water-binder ratio and fly ash replacement ratio. For the specimens cured in air for 2 weeks, the freezing-thawing resistance is improved. In addition, by making use of durability improving admixture, it is easier to control the air content and make fly ash concrete into nonair-entraining one. The quality of fly ash concrete is thereby optimized. PMID:25013870

  11. Experimental Study on Durability Improvement of Fly Ash Concrete with Durability Improving Admixture

    PubMed Central

    Quan, Hong-zhu; Kasami, Hideo

    2014-01-01

    In order to improve the durability of fly ash concrete, a series of experimental studies are carried out, where durability improving admixture is used to reduce drying shrinkage and improve freezing-thawing resistance. The effects of durability improving admixture, air content, water-binder ratio, and fly ash replacement ratio on the performance of fly ash concrete are discussed in this paper. The results show that by using durability improving admixture in nonair-entraining fly ash concrete, the compressive strength of fly ash concrete can be improved by 10%–20%, and the drying shrinkage is reduced by 60%. Carbonation resistance of concrete is roughly proportional to water-cement ratio regardless of water-binder ratio and fly ash replacement ratio. For the specimens cured in air for 2 weeks, the freezing-thawing resistance is improved. In addition, by making use of durability improving admixture, it is easier to control the air content and make fly ash concrete into nonair-entraining one. The quality of fly ash concrete is thereby optimized. PMID:25013870

  12. Power-plant fly-ash utilization: a chemical processing perspective

    SciTech Connect

    Burnet, G.; Murtha, M.J.

    1981-01-01

    The 1976 Resource Conservation and Recovery Act (RCRA) deals with the management of solid and hazardous wastes, and encourages energy and resource recovery. Recent research has indicated that solid wastes from coal combustion, including fly ash, could be classified as hazardous under present EPA definitions. The seriousness of this possibility has been recognized and new rules for coal ash waste disposal are being considered. Ames Laboratory research on fly ash utilization as an alternative to disposal includes extraction of metals from the ash and discovery of uses for the process residues. Recovery of alumina and iron oxides by physical and chemical processing would permit large scale utilization of fly ash and help reduce dependency on imports. One of the processes investigated uses a lime-soda sinter method to form soluble aluminate compounds from mixtures of fly ash, limestone, and soda ash. The aluminates are extracted, treated to remove silicates, and precipitated: the precipitate is calcined to metallurgical grade alumina. The extract residue shows promise as a raw material for the production of Portland cement. Process economics are presented, and the effects of alumina and silica contents of the fly ash, sintering temperatures and time, and sales credits for by-products are discussed.

  13. California bearing ratio behavior of soil-stabilized class F fly ash systems

    SciTech Connect

    Leelavathamma, B.; Mini, K.M.; Pandian, N.S.

    2005-11-01

    Fly ash is a finely divided mineral residue resulting from the combustion of coal in power plants that occupies large extents of land and also causes environmental problems. Hence, concerted attempts are being made to effectively use fly ash in an environmentally friendly way instead of dumping. Several studies have been carried out for its bulk utilization, such as its addition to improve the California bearing ratio (CBR) of soil in roads and embankments. But a thorough mixing of fly ash with soil may not be possible in the field. Hence a study has been carried out on the CBR behavior of black cotton soil and Raichur fly ash (which is class F) in layers and compared with the same in mixes. The results show that the CBR values of soil-fly ash mixes are better than layers, as expected. To improve the strength of layers, cement is used as an additive to fly ash. The results show that black cotton soil can be improved with stabilized fly ash, solving its strength problem as well as the disposal problem of fly ash.

  14. Cementing a wellbore using cementing material encapsulated in a shell

    DOEpatents

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  15. Low-alumina portland cement from lime-soda sinter residue

    SciTech Connect

    Chesley, J.A.

    1987-01-01

    A byproduct for the Ames Lime-Soda Sinter Process for recovering alumina from power plant fly ash was investigated as a cement raw material. This investigation dealt with a determination of the best method to utilize the process residue from both a clinker quality and an economic perspective. The experimental work was divided into 4 major areas; characterization of the sinter residue, laboratory burnability tests, physical testing of produced residue-cements, and a kinetic study of C{sub 3}S formation. Other important topics were considered such as the effect use of the sinter residue has on the energy requirements of a commercial cement kiln and on the economics of a combined lime-soda sinter, cement plant. It was found that a low-alumina, C{sub 3}S-bearing cement could be readily produced from a raw mix containing significant amounts of sinter residue, which was found to consist of {beta}-C{sub 2}S, C{sub 3}A, CaCO{sub 3}, MgO, and C{sub 4}AF. Based on an energy balance using a typical cement feed containing around 75%{sub w} limestone as a reference, use of the residue in a cement feed allows for a 50% reduction in required energy for the kiln and a 32%{sub w} increased throughput. A laboratory produced residue-cement was found to meet all of the specifications for a Type 5 portland cement. The rate of return found for a combined lime-soda sinter and cement facility processing 43,800 tons per year (TPY) of alumina and 530,400 TPY of portland cement was 4.7%.

  16. RECLAMATION OF ALKALINE ASH PILES

    EPA Science Inventory

    The objective of the study was to develop methods for reclaiming ash disposal piles for the ultimate use as agricultural or forest lands. The ashes studied were strongly alkaline and contained considerable amounts of salts and toxic boron. The ashes were produced from burning bit...

  17. Retention of posts cemented with various dentinal bonding cements.

    PubMed

    Mendoza, D B; Eakle, W S

    1994-12-01

    This investigation evaluated the retention of preformed posts with four different cements: C & B Metabond, Panavia, All-Bond 2, and Ketac-Cem. Sixty intact maxillary canines were selected for the study. The clinical crowns were removed and endodontic therapy done on each root, which was then prepared to receive prefabricated posts. The 60 samples were divided into four groups of 15, and the posts in each group were cemented with one of the four cements. The roots were mounted in acrylic resin blocks and the posts were separated from the canals with an Instron testing machine. Analysis of the forces needed to dislodge the posts with analysis of variance and Student-Newman-Keuls test disclosed that C & B Metabond cement was the most retentive (p < 0.05). No difference in retention was recorded between Ketac-Cem and Panavia cements. All-Bond 2 cement was the least retentive of cements. PMID:7853255

  18. Dioxin and fly ash free incineration by ash pelletization and reburning.

    PubMed

    Kobylecki, R P; Ohira, K; Ito, I; Fujiwara, N; Horio, M

    2001-11-01

    Dioxins (DXNs) in municipal waste incinerator fly ash were effectively reduced by pelletizing the mixture of ash, cement, and sodium phosphate and reburning the pellets in a laboratory scale bubbling fluidized bed (BFB) furnace. Three types of pellets--A, B and C, of various sizes and compositions were used in the experiments. The efficiency of DXN reduction in the pellet matrix was proportional to the incineration time, temperature, and degree of pellet incineration. At 700 degrees C and incineration time sufficient for a complete burnout, the efficiency of DXN reduction in the pellets of type A and C was found to be 99.9% and 99.7%, respectively. Correspondingly, the DXN concentration in the pellets decreased from 862 ng TEQ/kg to 0.9 ng TEQ/kg for pellets A and 2.2 ng TEQ/kg for pellets C. The residual concentration of coplanar polychlorinated biphenyls (coplanar PCBs) was below 0.2 ng TEQ/kg and 0.4 ng TEQ/kg, respectively. Assuming a tortuosity factor of tau = 3 and the reaction rate constants of 0.013 m/s (at 700 degrees C) and 0.025 m/s (at 800 degrees C), the experimental pellet incineration times were reasonably predicted by using the shrinking core model. Possible DXN evaporation from the pellets was also studied. The amount of DXNs in the flue gas captured by an impinger trap was less than 3% when the reactor was operated at 700 and 800 degrees C. The described method of fly ash pelletization and reburning seems to be a relatively easy and inexpensive way to reduce both the emission of DXNs and the amount of fly ash. PMID:11718348

  19. Cement compositions for cementing wells allowing pressure gas channeling in the cemented annulus to be controlled

    SciTech Connect

    Porcevaux, P. A.; Piot, B. M.; Vercaemer, C. J.

    1985-08-27

    The invention relates to cement compositions for cementing wells, which allow pressure gas-channeling to be effectively controlled up to more than about 485 F. The cement composition contains a styrene-butadiene latex and a stabilizer. The film of latex interrupts gas-channeling after an extremely brief path.

  20. Crystal Chemistry of Cement-Clinker Minerals and Melt Differentiation Reaction of Interstitial Melt

    NASA Astrophysics Data System (ADS)

    Fukuda, Koichiro

    Microtextures of belite induced by polymorphic phase transitions and a remelting reaction have been reviewed, together with the melt differentiation reaction of interstitial melt. In the α-to-α'H phase transition, the α'H-phase nucleates as lamellae within the parent α-phase so as to realize a good lattice matching across the interface. The remelting reaction, in which the α-phase belite decomposes into a liquid and the α'H-phase during cooling, is necessarily preceded by the α-to-α'H phase transition. The lamella boundaries provide heterogeneous nucleation sites for the exsolving liquid. A variety of microtextures results depending on the surface tension between belite lamellae and exsolved liquid as well as on the cooling rate. As the simultaneous crystallization of zoned ferrite and belite proceeds during the cooling process of clinkers, the coexisting melt progressively increases the Al2O3/Fe2O3 ratio. After the termination of the ferrite crystallization, the aluminete and belite crystallize out of the differentiated melt.

  1. Rubber cement poisoning

    MedlinePlus

    ... common household glue. It is often used for arts and crafts projects. Breathing in large amounts of rubber cement fumes or swallowing any amount can be extremely dangerous, especially for a small child. This article is for information only. Do NOT ...

  2. Reclamation and revegetation of fly ash disposal sites - Challenges and research needs.

    PubMed

    Haynes, R J

    2009-01-01

    Coal-fired power generation is a principal energy source throughout the world. Approximately, 70-75% of coal combustion residues are fly ash and its utilization worldwide is only slightly above 30%. The remainder is disposed of in landfills and fly ash basins. It is desirable to revegetate these sites for aesthetic purposes, to stabilize the surface ash against wind and water erosion and to reduce the quantity of water leaching through the deposit. Limitations to plant establishment and growth in fly ash can include a high pH (and consequent deficiencies of Fe, Mn, Cu, Zn and P), high soluble salts, toxic levels of elements such as B, pozzalanic properties of ash resulting in cemented/compacted layers and lack of microbial activity. An integrated organic/biotechnological approach to revegetation seems appropriate and should be investigated further. This would include incorporation of organic matter into the surface layer of ash, mycorrhizal inoculation of establishing vegetation and use of inoculated legumes to add N. Leaching losses from ash disposal sites are likely to be site-specific but a sparse number of studies have revealed enriched concentrations of elements such as Ca, Fe, Cd, Pb, and Sb in surrounding groundwater. This aspect deserves further study particularly in the longer-term. In addition, during weathering of the ash and deposition of organic matter during plant growth, a soil will form with properties vastly different to that of the parent ash. In turn, this will influence the effect that the disposal site has on the surrounding environment. Nevertheless, the effects of ash weathering and organic matter accumulation over time on the chemical, physical and biological properties of the developing ash-derived soil are not well understood and require further study. PMID:18706753

  3. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    SciTech Connect

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per year); (5

  4. ASH and NASH.

    PubMed

    Scaglioni, F; Ciccia, S; Marino, M; Bedogni, G; Bellentani, S

    2011-01-01

    Non-alcoholic steatohepatitis (NASH) and alcoholic steatohepatitis (ASH) have a similar pathogenesis and histopathology but a different etiology and epidemiology. NASH and ASH are advanced stages of non-alcoholic fatty liver disease (NAFLD) and alcoholic fatty liver disease (AFLD). NAFLD is characterized by excessive fat accumulation in the liver (steatosis), without any other evident causes of chronic liver diseases (viral, autoimmune, genetic, etc.), and with an alcohol consumption ≤20-30 g/day. On the contrary, AFLD is defined as the presence of steatosis and alcohol consumption >20-30 g/day. The most common phenotypic manifestations of primary NAFLD/NASH are overweight/obesity, visceral adiposity, type 2 diabetes, hypertriglyceridemia and hypertension. The prevalence of NAFLD in the general population in Western countries is estimated to be 25-30%. The prevalence and incidence of NASH and ASH are not known because of the impossibility of performing liver biopsy in the general population. Up to 90% of alcoholics have fatty liver, and 5-15% of these subjects will develop cirrhosis over 20 years. The risk of cirrhosis increases to 30-40% in those who continue to drink alcohol. About 10-35% of alcoholics exhibit changes on liver biopsy consistent with alcoholic hepatitis. Natural histories of NASH and ASH are not completely defined, even if patients with NASH have a reduced life expectancy due to liver-related death and cardiovascular diseases. The best treatment of AFLD/ASH is to stop drinking, and the most effective first-line therapeutic option for NAFLD/NASH is non-pharmacologic lifestyle interventions through a multidisciplinary approach including weight loss, dietary changes, physical exercise, and cognitive-behavior therapy. PMID:21734385

  5. Influence of phosphate of the waste sludge on the hydration characteristics of eco-cement.

    PubMed

    Lin, Kae-Long; Lin, D F; Luo, H L

    2009-09-15

    This study investigated the effects of phosphate on the hydration characteristics of three eco-cement clinkers made utilizing water purification sludge ash, sewage sludge ash and industry sludge ash. Analytical results demonstrate that the eco-cement A (ECO-A) pastes had a similar setting times, final setting times, compressive strengths and degree of hydration as ordinary Portland cement (OPC) pastes. Analytical results also show no damage to the hydration existed during the clinkerization process when adding up to 20% sludge. Increasing the P(2)O(5) content in the investigated clinker resulted in the formation of alpha-C(2)S. Compressive strength, degree of hydration and delay in setting time observed in the ECO-B and ECO-C pastes may be attributed to large amounts of alpha-C(2)S. When the amount of phosphate in ECO-C exceeded 0.46%, the amount of C(3)S in the clinker decreased, setting time increased and the strength of the eco-cement decreased. PMID:19339111

  6. Cement technology for borehole plugging: an interim report on permeability measurements of cementitious solids

    SciTech Connect

    McDaniel, E.W.

    1980-01-01

    The permeability of borehole plug solids and plug-wall rock junctions is a property of major interest in the Borehole Plugging Program. This report describes the equipment and techniques used to determine the permeabilities of possible borehole plugging materials and presents results from tests on various cementitious solids and plug-rock combinations. The cementitious solids were made from mixtures of cement, sand, salt, fly ash, and water. Three different types of cement and four different fly ashes were used. Permeabilities ranged from a high value of 3 x 10/sup -4/ darcy for a neat cement paste to a low of 5 x 10/sup -8/ darcy for a saltcrete containing 30 wt % sodium chloride. Miniature boreholes were made in the following four different types of rock: Westerly granite, Dresser basalt, Sioux quartzite, and St. Cloud granodiorite. These small holes were plugged with a mix consisting of 23 wt % Type I Portland cement, 20 wt % bituminous fy ash, 43.2 wt % sand, and 13.8 wt % water. After curing for 91 days at ambient temperature, the permeability of the plug-wall rock junctions ranged from 3 x 10/sup -5/ to < 1 x 10/sup -8/ darcy. Three of the four miniature plugged boreholes exhibited permeabilities of < 10 microdarcys.

  7. Prediction of unconfined compressive strength of cement paste containing industrial wastes.

    PubMed

    Stegemann, J A; Buenfeld, N R

    2003-01-01

    Neural network analysis was used to construct models of unconfined compressive strength (UCS) as a function of mix composition using existing data from literature studies of Portland cement containing real industrial wastes. The models were able to represent the known non-linear dependency of UCS on curing time and water content, and generalised from the literature data to find relationships between UCS and quantities of five waste types. Substantial decreases in UCS were caused by all wastes; except for EAF dust, the effect was nonlinear with the greatest decrease caused initially by approx. 12% plating sludge, 40% foundry dust, 58% other ash, and 72% MSWI fly ash by mass of dry product. It appears that the maximum waste additions used in modelling may approximate the practical limits of waste additions used in modelling may approximate the practical limits of waste addition to Portland cement, i.e., 50% plating sludge or EAF dust, 64% foundry dust, 92% other ash, and 85% MSWI fly ash by mass of dry product. The laboratory was found to be a key predictive variable and acted as a surrogate for laboratory-specific variables related to cement composition, strength and hardening class, product mixing and preparation details, laboratory conditions, and testing details. While the neural network modelling approach has been shown to be feasible, development of better models would require larger data sets with more complete information regarding laboratory-specific variables and waste composition. PMID:12781220

  8. Elastic properties of fly ash-stabilized mixes

    PubMed Central

    Dimter, Sanja; Rukavina, Tatjana; Minažek, Krunoslav

    2015-01-01

    Stabilized mixes are used in the construction of bearing layers in asphalt and concrete pavement structures. Two nondestructive methods: resonant frequency method and ultrasonic pulse velocity method, were used for estimation of elastic properties of fly ash–stabilized mixes. Stabilized mixes were designed containing sand from the river Drava and binder composed of different share of cement and fly ash. The aim of the research was to analyze the relationship between the dynamic modulus of elasticity determined by different nondestructive methods. Data showed that average value of elasticity modulus obtained by the ultrasound velocity method is lower than the values of elasticity modulus obtained by resonant frequency method. For further analysis and enhanced discussion of elastic properties of fly ash stabilized mixes, see Dimter et al. [1]. PMID:26702415

  9. Lunar ash flows - Isothermal approximation.

    NASA Technical Reports Server (NTRS)

    Pai, S. I.; Hsieh, T.; O'Keefe, J. A.

    1972-01-01

    Suggestion of the ash flow mechanism as one of the major processes required to account for some features of lunar soil. First the observational background and the gardening hypothesis are reviewed, and the shortcomings of the gardening hypothesis are shown. Then a general description of the lunar ash flow is given, and a simple mathematical model of the isothermal lunar ash flow is worked out with numerical examples to show the differences between the lunar and the terrestrial ash flow. The important parameters of the ash flow process are isolated and analyzed. It appears that the lunar surface layer in the maria is not a residual mantle rock (regolith) but a series of ash flows due, at least in part, to great meteorite impacts. The possibility of a volcanic contribution is not excluded. Some further analytic research on lunar ash flows is recommended.

  10. Hygroscopic properties of volcanic ash

    NASA Astrophysics Data System (ADS)

    Lathem, T. L.; Kumar, P.; Nenes, A.; Dufek, J.; Sokolik, I. N.; Trail, M.; Russell, A.

    2011-06-01

    Limited observational data exists on the physical interactions between volcanic ash particles and water vapor; yet it is thought that these interactions can strongly impact the microphysical evolution of ash, with implications for its atmospheric lifetime and transport, as well as formation of water and ice clouds. In this study, we investigate for the first time, the hygroscopic properties of ultra-fine volcanic ash (<125 μm diameter) from the eruptions of Mt. St. Helens in 1980, El Chichón in 1982, Tungurahua in 2006, Chaitén in 2008, Mt. Redoubt in 2009, and Eyjafjallajökull in 2010. The hygroscopicity of the ash particles is quantified by their ability to uptake water and nucleate into cloud drops under controlled levels of water vapor supersaturation. Evidence presented strongly suggests that ash uptakes water efficiently via adsorption and a simple parameterization of ash hygroscopicity is developed for use in ash plume and atmospheric models.

  11. Solidification/stabilization of technetium in cement-based grouts

    SciTech Connect

    Gilliam, T.M.; Bostick, W.D.; Spence, R.D.; Shoemaker, J.L.; Oak Ridge Gaseous Diffusion Plant, TN; Oak Ridge National Lab., TN; Oak Ridge Gaseous Diffusion Plant, TN )

    1990-01-01

    Mixed low-level radioactive and chemically hazardous process treatment wastes from the Portsmouth Gaseous Diffusion Plant are stabilized by solidification in cement-based grouts. Conventional portland cement and fly ash grouts have been shown to be effective for retention of hydrolyzable metals (e.g., lead, cadmium, uranium and nickel) but are marginally acceptable for retention of radioactive Tc-99, which is present in the waste as the highly mobile pertechnate anion. Addition of ground blast furnace slag to the grout is shown to reduce the leachability of technetium by several orders of magnitude. The selective effect of slag is believed to be due to its ability to reduce Tc(VII) to the less soluble Tc(IV) species. 12 refs., 4 tabs.

  12. Fluidized-bed-combustion ash for the solidification and stabilization of a metal-hydroxide sludge.

    PubMed

    Knoll, K L; Behr-Andres, C

    1998-01-01

    Fluidized-bed-combustion (FBC) ash is a by-product from a developing technology for coal-fired power plants that will economically reduce air emissions to meet requirements of the Clean Air Act. FBC ash has physical and chemical properties similar to Portland cement, but only has moderate success as a pozzolan in concrete applications due to low compressive strengths. However, FBC ash has proven effective for use as a binder for the solidification and stabilization (S/S) of metal-bearing sludges. Physical and chemical characterization procedures were used to analyze FBC ash and a metal-bearing sludge obtained from a hazardous waste treatment facility to develop 12 different S/S mix designs. The mix designs consist of four binder designs to evaluate sludge-to-binder ratios of approximately 0, 0.5, and 1. Portland cement is used as a control binder to compare unconfined compressive strengths and Toxicity Characteristic Leaching Procedure (TCLP) analyses from different ratios of the FBC ash streams: fly ash, char, and spent bed material (SBM). Compressive strengths ranging from 84 lbs per square inch (psi) to 298 psi were obtained from various mix designs containing different sludge-to-ash ratios cured for 28 days. All the mix designs passed the TCLP. Recoveries from leaching for each metal were less than 5% for most mix designs. Results of unconfined compressive strengths, TCLP, and percent recovery calculations indicate that the mix design containing approximately a 1:1 ratio of fly ash to char-and-sludge is the best mix design for the S/S of the metal-bearing sludge. PMID:15655996

  13. Strength prediction of fly ash concretes by accelerated testing

    SciTech Connect

    Tokyay, M.

    1999-11-01

    Relationships between standard compressive strength at 7, 28, and 90 days and early strength attained by (1) autogeneous curing, (2) warm water curing, and (3) boiling water curing were obtained and a regression expression to predict the strength of concretes containing high-lime and low-lime fly ashes as partial cement replacement are proposed. The control concretes were designed for 28-day characteristic compressive strengths, f{sub ck28} = 40, 60, 65, and 70 MPa. All concretes were proportioned to keep the slump at 80--100 mm. The curing methods used were in accordance with the relevant ASTM and Turkish standards.

  14. Use of vitrified MSWI bottom ashes for concrete production.

    PubMed

    Ferraris, Monica; Salvo, Milena; Ventrella, Andrea; Buzzi, Luigi; Veglia, Massimo

    2009-03-01

    Bottom ashes from a north Italian municipal solid waste incinerator (MSWI) were vitrified at 1450 degrees C without adding any vitrifying agent, then ground and sieved to different granulometry (ranging from 50 microm to 20mm), and used as filler, sand, or aggregate for concrete. Samples were characterized via slump tests (UNI 9418), alkali-silica reactivity (UNI 8520/22 and ASTM C 298), and compression strength tests (UNI 6132, 6132/72, 6686/72), and compared to reference samples obtained without vitrified bottom ashes (VBA). Our results show that vitrified bottom ashes are unsuitable as a sand substitute; however, concrete containing up to 20 wt.% of VBA filler used as a substitute for cement and up to 75 vol.% of VBA as a substitute for natural aggregate retains the same mechanical properties as reference samples. Alkali-silica or other detrimental reactions were not observed in VBA-containing concrete samples after a period of two years. The results of this work demonstrate that vitrified bottom ashes from MSWI can be used instead of natural aggregates in mortar and concrete production. PMID:18845429

  15. Manufacture of artificial aggregate using MSWI bottom ash.

    PubMed

    Cioffi, R; Colangelo, F; Montagnaro, F; Santoro, L

    2011-02-01

    This paper reports the results of an investigation on material recovery by stabilization/solidification of bottom ash coming from a municipal solid waste incineration plant. Stabilization/solidification was carried out to produce artificial aggregate in a rotary plate granulator by adding hydraulic binders based on cement, lime and coal fly ash. Different mixes were tested in which the bottom ash content ranged between 60% and 90%. To avoid undesirable swelling in hardened products, the ash was previously milled and then granulated at room temperature. The granules were tested to assess their suitability to be used as artificial aggregate through the measurement of the following properties: density, water absorption capacity, compressive strength and heavy metals release upon leaching. It was demonstrated that the granules can be classified as lightweight aggregate with mechanical strength strongly dependent on the type of binder. Concrete mixes were prepared with the granulated artificial aggregate and tested for in-service performance, proving to be suitable for the manufacture of standard concrete blocks in all the cases investigated. PMID:20566278

  16. Glass-ceramics from municipal incinerator fly ash

    SciTech Connect

    Boccaccini, A.R.; Petitmermet, M.; Wintermantel, E.

    1997-11-01

    In countries where the population density is high and the availability of space for landfilling is limited, such as the west-European countries and Japan, the significance of municipal solid waste incineration, as part of the waste management strategy, is continuously increasing. In Germany and Switzerland, for example, more than {approximately}40% of unrecycled waste is being or will be incinerated. Also, in other countries, including the US, the importance of waste incineration will increase in the next few years. Although incineration reduces the volume of the waste by {approximately} 90%, it leaves considerable amounts of solid residues, such as bottom and boiler ashes, and filter fly ashes. Consequently, new technological options for the decontamination and/or inertization of incinerator filter fly ash are being developed with the objective of rendering a product that can be reused or, at least, be deposited in standard landfill sites with no risk. The proposed alternatives include immobilization by cement-based techniques, wet chemical treatments and thermal treatments of vitrification. Of these, vitrification is the most promising solution, because, if residues are melted at temperatures > 1,300 C, a relatively inert glass is produced. In the present investigation, glass-ceramics were obtained by a controlled crystallization heat treatment of vitrified incinerator filter fly ashes. The mechanical and other technical properties of the products were measured with special emphasis on assessing their in vitro toxic potential.

  17. Evaluation of ternary blended cements for use in transportation concrete structures

    NASA Astrophysics Data System (ADS)

    Gilliland, Amanda Louise

    This thesis investigates the use of ternary blended cement concrete mixtures for transportation structures. The study documents technical properties of three concrete mixtures used in federally funded transportation projects in Utah, Kansas, and Michigan that used ternary blended cement concrete mixtures. Data were also collected from laboratory trial batches of ternary blended cement concrete mixtures with mixture designs similar to those of the field projects. The study presents the technical, economic, and environmental advantages of ternary blended cement mixtures. Different barriers of implementation for using ternary blended cement concrete mixtures in transportation projects are addressed. It was concluded that there are no technical, economic, or environmental barriers that exist when using most ternary blended cement concrete mixtures. The technical performance of the ternary blended concrete mixtures that were studied was always better than ordinary portland cement concrete mixtures. The ternary blended cements showed increased durability against chloride ion penetration, alkali silica reaction, and reaction to sulfates. These blends also had less linear shrinkage than ordinary portland cement concrete and met all strength requirements. The increased durability would likely reduce life cycle costs associated with concrete pavement and concrete bridge decks. The initial cost of ternary mixtures can be higher or lower than ordinary portland cement, depending on the supplementary cementitious materials used. Ternary blended cement concrete mixtures produce less carbon dioxide emissions than ordinary portland cement mixtures. This reduces the carbon footprint of construction projects. The barriers associated with implementing ternary blended cement concrete for transportation projects are not significant. Supplying fly ash returns any investment costs for the ready mix plant, including silos and other associated equipment. State specifications can make

  18. Mineral resource of the month: hydraulic cement

    USGS Publications Warehouse

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  19. Aggregate material formulated with MSWI bottom ash and APC fly ash for use as secondary building material.

    PubMed

    del Valle-Zermeño, R; Formosa, J; Chimenos, J M; Martínez, M; Fernández, A I

    2013-03-01

    The main goal of this paper is to obtain a granular material formulated with Municipal Solid Waste Incineration (MSWI) bottom ash (BA) and air pollution control (APC) fly ash to be used as secondary building material. Previously, an optimum concrete mixture using both MSWI residues as aggregates was formulated. A compromise between the environmental behavior whilst maximizing the reuse of APC fly ash was considered and assessed. Unconfined compressive strength and abrasion resistance values were measured in order to evaluate the mechanical properties. From these results, the granular mixture was not suited for certain applications owing to the high BA/APC fly ash content and low cement percentages used to reduce the costs of the final product. Nevertheless, the leaching test performed showed that the concentrations of all heavy metals were below the limits established by the current Catalan legislation for their reutilization. Therefore, the material studied might be mainly used in embankments, where high mechanical properties are not needed and environmental safety is assured. PMID:23102641

  20. Ternary blends containing demercurated lighting phosphor and MSWI fly ash as high-performance binders for stabilizing and recycling electroplating sludge.

    PubMed

    Huang, Wu-Jang; Wu, Chia-Teng; Wu, Chang-En; Hsieh, Lin-Huey; Li, Chang-Chien; Lain, Chi-Yuan; Chu, Wei

    2008-08-15

    This paper describes the solidification and stabilization of electroplating sludge treated with a high-performance binder made from portland type-I cement, municipal solid waste incineration fly ash, and lighting phosphor powder (called as cement-fly ash-phosphor binder, CFP). The highest 28-day unconfined compressive strength of the CFP-treated paste was 816 kg/cm(2) at a ratio of cement to fly ash to lighting phosphor powder of 90:5:5; the strength of this composition also fulfilled the requirement of a high-strength concrete (>460 kg/cm(2) at 28 days). The CFP-stabilized sludge paste samples passed the Taiwanese EPA toxicity characteristic leaching procedure test and, therefore, could be used either as a building material or as a controlled low-strength material, depending on the sludge-to-CFP binder ratio. PMID:18207638

  1. Use of Brazilian sugarcane bagasse ash in concrete as sand replacement

    SciTech Connect

    Sales, Almir; Lima, Sofia Araujo

    2010-06-15

    Sugarcane today plays a major role in the worldwide economy, and Brazil is the leading producer of sugar and alcohol, which are important international commodities. The production process generates bagasse as a waste, which is used as fuel to stoke boilers that produce steam for electricity cogeneration. The final product of this burning is residual sugarcane bagasse ash (SBA), which is normally used as fertilizer in sugarcane plantations. Ash stands out among agroindustrial wastes because it results from energy generating processes. Many types of ash do not have hydraulic or pozzolanic reactivity, but can be used in civil construction as inert materials. The present study used ash collected from four sugar mills in the region of Sao Carlos, SP, Brazil, which is one of the world's largest producers of sugarcane. The ash samples were subjected to chemical characterization, sieve analysis, determination of specific gravity, X-ray diffraction, scanning electron microscopy, and solubilization and leaching tests. Mortars and concretes with SBA as sand replacement were produced and tests were carried out: compressive strength, tensile strength and elastic modulus. The results indicated that the SBA samples presented physical properties similar to those of natural sand. Several heavy metals were found in the SBA samples, indicating the need to restrict its use as a fertilizer. The mortars produced with SBA in place of sand showed better mechanical results than the reference samples. SBA can be used as a partial substitute of sand in concretes made with cement slag-modified Portland cement.

  2. Use of Brazilian sugarcane bagasse ash in concrete as sand replacement.

    PubMed

    Sales, Almir; Lima, Sofia Araújo

    2010-06-01

    Sugarcane today plays a major role in the worldwide economy, and Brazil is the leading producer of sugar and alcohol, which are important international commodities. The production process generates bagasse as a waste, which is used as fuel to stoke boilers that produce steam for electricity cogeneration. The final product of this burning is residual sugarcane bagasse ash (SBA), which is normally used as fertilizer in sugarcane plantations. Ash stands out among agroindustrial wastes because it results from energy generating processes. Many types of ash do not have hydraulic or pozzolanic reactivity, but can be used in civil construction as inert materials. The present study used ash collected from four sugar mills in the region of São Carlos, SP, Brazil, which is one of the world's largest producers of sugarcane. The ash samples were subjected to chemical characterization, sieve analysis, determination of specific gravity, X-ray diffraction, scanning electron microscopy, and solubilization and leaching tests. Mortars and concretes with SBA as sand replacement were produced and tests were carried out: compressive strength, tensile strength and elastic modulus. The results indicated that the SBA samples presented physical properties similar to those of natural sand. Several heavy metals were found in the SBA samples, indicating the need to restrict its use as a fertilizer. The mortars produced with SBA in place of sand showed better mechanical results than the reference samples. SBA can be used as a partial substitute of sand in concretes made with cement slag-modified Portland cement. PMID:20163947

  3. ASH EMISSIVITY CHARACTERIZATION AND PREDICTION

    SciTech Connect

    Christopher J. Zygarlicke; Donald P. McCollor; Charlene R. Crocker

    1999-12-01

    The increased use of western subbituminous coals has generated concerns regarding highly reflective ash disrupting heat transfer in the radiant zone of pulverized-fuel boilers. Ash emissivity and reflectivity is primarily a function of ash particle size, with reflective deposits expected to consist of very small refractory ash materials such as CaO, MgO, or sulfate materials such as Na{sub 2}SO{sub 4}. For biomass fuels and biomass-coal blends, similar reflectivity issues may arise as a result of the presence of abundant organically associated calcium and potassium, which can transform during combustion to fine calcium, and potassium oxides and sulfates, which may act as reflective ash. The relationship of reflectivity to ash chemistry is a second-order effect, with the ash particle size distribution and melting point being determined by the size and chemistry of the minerals present in the starting fuel. Measurement of the emission properties of ash and deposits have been performed by several research groups (1-6) using both laboratory methods and measurements in pilot- and full-scale combustion systems. A review of the properties and thermal properties of ash stresses the important effect of ash deposits on heat transfer in the radiant boiler zone (1).

  4. Volcanic ash melting under conditions relevant to ash turbine interactions.

    PubMed

    Song, Wenjia; Lavallée, Yan; Hess, Kai-Uwe; Kueppers, Ulrich; Cimarelli, Corrado; Dingwell, Donald B

    2016-01-01

    The ingestion of volcanic ash by jet engines is widely recognized as a potentially fatal hazard for aircraft operation. The high temperatures (1,200-2,000 °C) typical of jet engines exacerbate the impact of ash by provoking its melting and sticking to turbine parts. Estimation of this potential hazard is complicated by the fact that chemical composition, which affects the temperature at which volcanic ash becomes liquid, can vary widely amongst volcanoes. Here, based on experiments, we parameterize ash behaviour and develop a model to predict melting and sticking conditions for its global compositional range. The results of our experiments confirm that the common use of sand or dust proxy is wholly inadequate for the prediction of the behaviour of volcanic ash, leading to overestimates of sticking temperature and thus severe underestimates of the thermal hazard. Our model can be used to assess the deposition probability of volcanic ash in jet engines. PMID:26931824

  5. Volcanic ash melting under conditions relevant to ash turbine interactions

    NASA Astrophysics Data System (ADS)

    Song, Wenjia; Lavallée, Yan; Hess, Kai-Uwe; Kueppers, Ulrich; Cimarelli, Corrado; Dingwell, Donald B.

    2016-03-01

    The ingestion of volcanic ash by jet engines is widely recognized as a potentially fatal hazard for aircraft operation. The high temperatures (1,200-2,000 °C) typical of jet engines exacerbate the impact of ash by provoking its melting and sticking to turbine parts. Estimation of this potential hazard is complicated by the fact that chemical composition, which affects the temperature at which volcanic ash becomes liquid, can vary widely amongst volcanoes. Here, based on experiments, we parameterize ash behaviour and develop a model to predict melting and sticking conditions for its global compositional range. The results of our experiments confirm that the common use of sand or dust proxy is wholly inadequate for the prediction of the behaviour of volcanic ash, leading to overestimates of sticking temperature and thus severe underestimates of the thermal hazard. Our model can be used to assess the deposition probability of volcanic ash in jet engines.

  6. Dry bottom ash removal -- Ash cooling vs. boiler efficiency effects

    SciTech Connect

    Carrea, E.; Scavizzi, G.C.; Barsin, J.

    1998-07-01

    The current wet method of removing boiler bottom ash from coal fired utility boilers quenches the ash which in turn heats the water, evaporates a portion of it adding to the gas weights moved through the steam generator. The newer dry ash removal systems use a portion of the combustion air to cool ash and thus return some of the otherwise lost latent heat back to the furnace. There has been some debate concerning the overall effect upon boiler efficiency. For example when a large quantity of ash cooling air is required and the resulting decrease in air side air heater mass flow could result in an elevate stack gas temperature thus negating the efficiency enhancing dry bottom ash effect expected. The presentation will present actual data form operating units and provide various heat balances to demonstrate the actual performance conditions that have been achieved.

  7. Volcanic ash melting under conditions relevant to ash turbine interactions

    PubMed Central

    Song, Wenjia; Lavallée, Yan; Hess, Kai-Uwe; Kueppers, Ulrich; Cimarelli, Corrado; Dingwell, Donald B.

    2016-01-01

    The ingestion of volcanic ash by jet engines is widely recognized as a potentially fatal hazard for aircraft operation. The high temperatures (1,200–2,000 °C) typical of jet engines exacerbate the impact of ash by provoking its melting and sticking to turbine parts. Estimation of this potential hazard is complicated by the fact that chemical composition, which affects the temperature at which volcanic ash becomes liquid, can vary widely amongst volcanoes. Here, based on experiments, we parameterize ash behaviour and develop a model to predict melting and sticking conditions for its global compositional range. The results of our experiments confirm that the common use of sand or dust proxy is wholly inadequate for the prediction of the behaviour of volcanic ash, leading to overestimates of sticking temperature and thus severe underestimates of the thermal hazard. Our model can be used to assess the deposition probability of volcanic ash in jet engines. PMID:26931824

  8. US cement industry

    SciTech Connect

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  9. Use of fly-ash for sealing a radioactive waste repository

    SciTech Connect

    Ollagnier, M.; Tauziede, C.; Olivier, J.

    1993-12-31

    The mining industry currently uses fly-ash from coal-fired power-plants to close access shafts in abandoned mines, in sedimentary formations. The technique consists of installing a plug of fly-ash, about fifty meters high, at the base of the shaft-lining. In this study, fly-ash is considered as a possible sealant for radioactive repositories in sedimentary formations, as well as in hard rock. Specific studies have been conducted in order to assess the feasibility of this technique, and to improve the long-term performance of the fly-ash seals. The hydraulic and mechanical characteristics of fly-ash, taken from the plug of an abandoned shaft, as well as from dumps of various ages, were measured. Laboratory tests showed that it is possible to reduce the hydraulic conductivity of fly-ash by a factor of thousand, with the addition of ten percent bentonite. Moreover, it seems possible to block fine fissures in the surrounding damaged rock by injecting grouts made of cement and fly-ash having maximum diameters of twenty micrometers.

  10. Circle of Ashes

    NASA Technical Reports Server (NTRS)

    2006-01-01

    [figure removed for brevity, see original site] Circle of Ashes

    This plot tells astronomers that a pulsar, the remnant of a stellar explosion, is surrounded by a disk of its own ashes. The disk, revealed by the two data points at the far right from NASA's Spitzer Space Telescope, is the first ever found around a pulsar. Astronomers believe planets might rise up out of these stellar ashes.

    The data in this plot, or spectrum, were taken by ground-based telescopes and Spitzer. They show that light from around the pulsar can be divided into two categories: direct light from the pulsar, and light from the dusty disk swirling around the pulsar. This excess light was detected by Spitzer's infrared array camera. Dust gives off more infrared light than the pulsar because it's cooler.

    The pulsar, called 4U 0142+61, was once a massive star, until about 100,000 years ago, when it blew up in a supernova explosion and scattered dusty debris into space. Some of that debris was captured into what astronomers refer to as a 'fallback disk,' now circling the leftover stellar core, or pulsar. The disk resembles protoplanetary disks around young stars, out of which planets are thought to be born.

    The data have been corrected to remove the effects of light scattering from dust that lies between Earth and the pulsar.

    The ground-based data is from the Keck I telescope atop Mauna Kea, Hawaii.

  11. Modeling volcanic ash dispersal

    ScienceCinema

    None

    2011-10-06

    Explosive volcanic eruptions inject into the atmosphere large amounts of volcanic material (ash, blocks and lapilli). Blocks and larger lapilli follow ballistic and non-ballistic trajectories and fall rapidly close to the volcano. In contrast, very fine ashes can remain entrapped in the atmosphere for months to years, and may affect the global climate in the case of large eruptions. Particles having sizes between these two end-members remain airborne from hours to days and can cover wide areas downwind. Such volcanic fallout entails a serious threat to aircraft safety and can create many undesirable effects to the communities located around the volcano. The assessment of volcanic fallout hazard is an important scientific, economic, and political issue, especially in densely populated areas. From a scientific point of view, considerable progress has been made during the last two decades through the use of increasingly powerful computational models and capabilities. Nowadays, models are used to quantify hazard scenarios and/or to give short-term forecasts during emergency situations. This talk will be focused on the main aspects related to modeling volcanic ash dispersal and fallout with application to the well known problem created by the Eyjafjöll volcano in Iceland. Moreover, a short description of the main volcanic monitoring techniques is presented.

  12. Modeling volcanic ash dispersal

    SciTech Connect

    2010-10-22

    Explosive volcanic eruptions inject into the atmosphere large amounts of volcanic material (ash, blocks and lapilli). Blocks and larger lapilli follow ballistic and non-ballistic trajectories and fall rapidly close to the volcano. In contrast, very fine ashes can remain entrapped in the atmosphere for months to years, and may affect the global climate in the case of large eruptions. Particles having sizes between these two end-members remain airborne from hours to days and can cover wide areas downwind. Such volcanic fallout entails a serious threat to aircraft safety and can create many undesirable effects to the communities located around the volcano. The assessment of volcanic fallout hazard is an important scientific, economic, and political issue, especially in densely populated areas. From a scientific point of view, considerable progress has been made during the last two decades through the use of increasingly powerful computational models and capabilities. Nowadays, models are used to quantify hazard scenarios and/or to give short-term forecasts during emergency situations. This talk will be focused on the main aspects related to modeling volcanic ash dispersal and fallout with application to the well known problem created by the Eyjafjöll volcano in Iceland. Moreover, a short description of the main volcanic monitoring techniques is presented.

  13. Evaluation of heavy metal leaching from coal ash-versus conventional concrete monoliths and debris.

    PubMed

    Gwenzi, Willis; Mupatsi, Nyarai M

    2016-03-01

    Application of coal ash in construction materials is constrained by the potential risk of heavy metal leaching. Limited information is available on the comparative heavy metal leaching from coal ash-versus conventional concrete. The current study compared total and leached heavy metal concentrations in unbound coal ash, cement and sand; and investigated the effect of initial leachant pH on heavy metal leaching from coal-ash versus conventional concrete monoliths and their debris. Total Pb, Mn and Zn in coal ash were lower than or similar to that of other materials, while Cu and Fe showed the opposite trend. Leached concentrations of Zn, Pb, Mn, Cu and Fe in unbound coal ash, its concrete and debris were comparable and in some cases even lower than that for conventional concrete. In all cases, leached concentrations accounted for just <1% of the total concentrations. Log-log plots of concentration and cumulative release of Fe versus time based on tank leaching data showed that leaching was dominated by diffusion. Overall, the risk of Zn, Pb, Mn, Cu and Fe leaching from coal ash and its concrete was minimal and comparable to that of conventional concrete, a finding in contrast to widely held public perceptions and earlier results reported in other regions such as India. In the current study the coal ash, and its concrete and debris had highly alkaline pH indicative of high acid neutralizing and pH buffering capacity, which account for the stabilization of Zn, Pb, Mn, Cu and Fe. Based on the low risk of Zn, Pb, Mn, Cu and Fe leaching from the coal ash imply that such coal ash can be incorporated in construction materials such as concrete without adverse impacts on public and environmental health from these constituents. PMID:26764133

  14. Increasing carbon content of fly ash: Consequences and recovery of lost value

    SciTech Connect

    Willauer, C.S.; Gasiorowski, S.A.

    1999-07-01

    In response to Phase 2 of the Clean Air Act of 1990, US electric utilities operating coal fired power plants are currently installing low NO {sub x} equipment to meet new air emissions requirements. As these plants begin to operate under the lower NO{sub x} requirements, more carbon remains in the plant's fly ash (a by-product of coal combustion) often exceeding the maximum allowable carbon content of 6% for use in concrete. The carbon content of the fly ash can be further elevated by alternate fuel strategies. As utilities continue to seek improvements in fuel economies by purchase of foreign coals and alternate fuels such as petroleum coke, the resulting carbon level of the fly ash can increase dramatically due to the combustion characteristics of these materials. While considerable reduction in fuel costs are possible, the variable, high-carbon fly ash must be disposed in landfills or used in low value, non-concrete applications. For utilities that have become accustomed to marketing the majority of their coal combustion products (CCPs) land filling is a highly unsatisfactory alternative. Recently, the American Coal Ash Association conducted a survey of electric-utilities to determine the impact of NOx reduction strategies on the marketability of rendered unusable for concrete markets. Shortage of fly ash, particularly fly ashes derived from eastern bituminous coals (Class F-ash) have occurred in the eastern US. This fact combined with the increased demand for cement in the same region has pushed prices higher for concrete grade, high-quality fly ash. Renewed interest has thus developed in processes to restore the value of the high-LOI fly ash.

  15. Well cementing in permafrost

    SciTech Connect

    Wilson, W.N.

    1980-01-01

    A process for cementing a string of pipe in the permafrost region of a borehole of a well wherein aqueous drilling fluid actually used in drilling the wellbore in the permafrost region of a wellbore is employed. The drilling fluid contains or is adjusted to contain from about 2 to about 16 volume percent solids. Mixing with the drilling fluid (1) an additive selected from the group consisting of ligno-sulfonate, lignite, tannin, and mixtures thereof, (2) sufficient base to raise the pH of the drilling fluid into the range of from about 9 to about 12, and (3) cementitious material which will harden in from about 30 to about 40 hours at 40/sup 0/F. The resulting mixture is pumped into the permafrost region of a wellbore to be cemented and allowed to harden in the wellbore. There is also provided a process for treating an aqueous drilling fluid after it has been used in drilling the wellbore in permafrost, and a cementitious composition for cementing in a permafrost region of a wellbore.

  16. Tympanoplasty with ionomeric cement.

    PubMed

    Kjeldsen, A D; Grøntved, A M

    2000-01-01

    Patients with isolated erosion of the long incus process suffer from severe hearing loss caused by lack of continuity of the ossicular chain. This study is a retrospective evaluation of the hearing results using two different surgical procedures. Since January 1993, 12 consecutive patients with isolated erosion of the long incus process have been treated with a new surgical technique in which the ossicular chain was rebuilt with ionomeric cement. The results in hearing performance (mean pure-tone average (PTA) 0.5, 1 and 2 kHz) were evaluated pre- and post-surgery, and compared to those in a group of 20 historical controls who underwent surgery in 1991 and 1992 using incus autograft interposition. Among the 12 index patients, 7 (58%) achieved improvement in PTA of > 10 dB, in 3 there was no difference and in 2 a slight decline. Among the 20 controls, 14 (70%) achieved improvement in PTA of > 10 dB, in 4 there was a slight improvement and in 2 a decline. The difference was not statistically significant. Hearing improvement using ionomeric cement in type II tympanoplasty was satisfactory. Reconstruction of the ossicular chain with ionomeric cement is recommended, as the procedure is easy to perform, presents less risk of damage to the stapes and cochlea, requires less extensive surgery and does not exclude other surgical methods in cases of reoperation. PMID:10909000

  17. Cementing oil and gas wells

    SciTech Connect

    Bloys, J.B.; Wilson, W.N.; Bradshaw, R.D.

    1991-08-13

    This patent describes a method for cementing a wellbore penetrating an earth formation to which a conduit extends, the wellbore having a space occupied by a fluid composition to be converted to cement for cementing the space to form a seal between spaced apart points in the formation. It comprises providing means for adding cementitious material and a dispersant to the fluid, circulating the fluid and adding the cementitious material and the dispersant to a quantity of the fluid in predetermined proportions to form a settable cement composition comprising a major portion of the drilling fluid in the well as it was drilled; and water; a lesser proportion of dry cementitious material; a minor amount of a dispersant that does not effect a satisfactory set cement within an acceptable time interval; and a compatible accelerator selected from the class consisting of acetic acid; the first four carbon esters thereof; and acedamide and filling the wellbore with the cement composition.

  18. Alkali burns from wet cement.

    PubMed Central

    Peters, W. J.

    1984-01-01

    When water is added to the dry materials of Portland cement calcium hydroxide is formed; the wet cement is caustic (with a pH as high as 12.9) and can produce third-degree alkali burns after 2 hours of contact. Unlike professional cement workers, amateurs are usually not aware of any danger and may stand or kneel in the cement for long periods. As illustrated in a case report, general physicians may recognize neither the seriousness of the injury in its early stages nor the significance of a history of prolonged contact with wet cement. All people working with cement should be warned about its dangers and advised to immediately wash and dry the skin if contact does occur. Images Fig. 1 PMID:6561052

  19. Melting Behavior of Volcanic Ash relevant to Aviation Ash Hazard

    NASA Astrophysics Data System (ADS)

    Song, W.; Hess, K.; Lavallee, Y.; Cimarelli, C.; Dingwell, D. B.

    2013-12-01

    Volcanic ash is one of the major hazards caused by volcanic eruptions. In particular, the threat to aviation from airborne volcanic ash has been widely recognized and documented. In the past 12 years, more than 60 modern jet airplanes, mostly jumbo jets, have been damaged by drifting clouds of volcanic ash that have contaminated air routes and airport facilities. Seven of these encounters are known to have caused in-flight loss of engine power to jumbo jets carrying a total of more than 2000 passengers. The primary cause of engine thrust loss is that the glass in volcanic ash particles is generated at temperatures far lower than the temperatures in the combustion chamber of a jet engine ( i.e. > 1600 oC) and when the molten volcanic ash particles leave this hottest section of the engine, the resolidified molten volcanic ash particles will be accumulated on the turbine nozzle guide vanes, which reduced the effective flow of air through the engine ultimately causing failure. Thus, it is essential to investigate the melting process and subsequent deposition behavior of volcanic ash under gas turbine conditions. Although few research studies that investigated the deposition behavior of volcanic ash at the high temperature are to be found in public domain, to the best our knowledge, no work addresses the formation of molten volcanic ash. In this work, volcanic ash produced by Santiaguito volcano in Guatemala in November 8, 2012 was selected for study because of their recent activity and potential hazard to aircraft safety. We used the method of accessing the behavior of deposit-forming impurities in high temperature boiler plants on the basis of observations of the change in shape and size of a cylindrical coal ash to study the sintering and fusion phenomena as well as determine the volcanic ash melting behavior by using characteristic temperatures by means of hot stage microscope (HSM), different thermal analysis (DTA) and Thermal Gravimetric Analysis (TGA) to

  20. Mineral of the month: cement

    USGS Publications Warehouse

    van Oss, Hendrik G.

    2006-01-01

    Hydraulic cement is a virtually ubiquitous construction material that, when mixed with water, serves as the binder in concrete and most mortars. Only about 13 percent of concrete by weight is cement (the rest being water and aggregates), but the cement contributes all of the concrete’s compressional strength. The term “hydraulic” refers to the cement’s ability to set and harden underwater through the hydration of the cement’s components.

  1. Cement penetration after patella venting.

    PubMed

    Jones, Christopher W; Lam, Li-On; Butler, Adam; Wood, David J; Walsh, William R

    2009-01-01

    There is a high rate of patellofemoral complications following total knee arthroplasty. Optimization of the cement-bone interface by venting and suction of the tibial plateau has been shown to improve cement penetration. Our study was designed to investigate if venting the patella prior to cementing improved cement penetration. Ten paired cadaver patellae were allocated prior to resurfacing to be vented or non-vented. Bone mineral density (BMD) was measured by DEXA scanning. In vented specimens, a 1.6 mm Kirschner wire was used to breach the anterior cortex at the center. Specimens were resurfaced with standard Profix instrumentation and Versabond bone cement (Smith and Nephew PLC, UK). Cement penetration was assessed from Faxitron and sectioned images by a digital image software package (ImageJ V1.38, NIH, USA). Wilcoxon rank sum test was used to assess the difference in cement penetration between groups. The relationship between BMD and cement penetration was analyzed by Pearson correlation coefficient. There was a strong negative correlation between peak BMD and cement penetration when analyzed independent of experimental grouping (r(2)=-0.812, p=0.004). Wilcoxon rank sum testing demonstrated no significant difference (rank sum statistic W=27, p=0.579) in cement penetration between vented (10.53%+/-4.66; mean+/-std dev) and non-vented patellae (11.51%+/-6.23; mean+/-std dev). Venting the patella using a Kirschner wire does not have a significant effect on the amount of cement penetration achieved in vitro using Profix instrumentation and Versabond cement. PMID:19010682

  2. [Haemotoxicity of dental luting cements].

    PubMed

    Anders, A; Welker, D

    1989-06-01

    A glass ionomer luting cement (AquaCem) shows a relatively low haemolytic activity in comparison with two zinc phosphate cements. Especially the initial irritation by this cement is smaller. Although it is possible that AquaCem particularly, in unfavourable cases, may damage the pulpa dentin system; this is due to the slowly decrease of the haemolytic activity with increasing of the probes. We found that Adhesor showed in dependence of the batches a varying quality. PMID:2626769

  3. An atlas of volcanic ash

    NASA Technical Reports Server (NTRS)

    Heiken, G.

    1974-01-01

    Volcanic ash samples collected from a variety of recent eruptions were studied, using petrography, chemical analyses, and scanning electron microscopy to characterize each ash type and to relate ash morphology to magma composition and eruption type. The ashes are best placed into two broad genetic categories: magnetic and hydrovolcanic (phreatomagmatic). Ashes from magmatic eruptions are formed when expanding gases in the magma form a froth that loses its coherence as it approaches the ground surface. During hydrovolcanic eruptions, the magma is chilled on contact with ground or surface waters, resulting in violent steam eruptions. Within these two genetic categories, ashes from different magma types can be characterized. The pigeon hole classification used here is for convenience; there are eruptions which are driven by both phreatic and magmatic gases.

  4. Ash in the Soil System

    NASA Astrophysics Data System (ADS)

    Pereira, P.

    2012-04-01

    Ash is the organic and inorganic residue produced by combustion, under laboratory and field conditions. This definition is far away to be accepted. Some researchers consider ash only as the inorganic part, others include also the material not completely combusted as charcoal or biochar. There is a need to have a convergence about this question and define clear "what means ash". After the fire and after spread ash onto soil surface, soil properties can be substantially changed depending on ash properties, that can be different according to the burned residue (e.g wood, coal, solid waste, peppermill, animal residues), material treatment before burning, time of exposition and storage conditions. Ash produced in boilers is different from the produced in fires because of the material diferent propertie and burning conditions. In addition, the ash produced in boilers is frequently treated (e.g pelletization, granulation, self curing) previously to application, to reduce the negative effects on soil (e.g rapid increase of pH, mycorrhiza, fine roots of trees and microfauna). These treatments normally reduce the rate of nutrients dissolution. In fires this does not happen. Thus the implications on soil properties are logically different. Depending on the combustion temperature and/or severity, ash could have different physical (e.g texture, wettability) and chemical properties (e.g amount and type of total and leached nutrients) and this will have implications on soil. Ash can increase and decrease soil aggregation, wettablity and water retention, bulk density, runoff and water infiltration. Normally, ash increases soil pH, Electrical Conductivity, and the amount of some basic nutrients as calcium, magnesium, sodium and potassium. However it is also a potential source of heavy metals, especially if ash pH is low. However the effect of ash on soil in space and time depends especially of the ash amount and characteristics, fire temperature, severity, topography, aspect

  5. Caustic reaction caused by cement.

    PubMed

    Rados, Jaka; Lipozencić, Jasna; Milavec-Puretić, Visnja

    2005-01-01

    A case is reported of a patient who developed full thickness chemical burns of the skin after a prolonged contact while working with wet cement. The history, course of disease, and therapy are described. Cement is an alkaline substance (pH >12) leading to colliquative necrosis. Tissue damage is due to the exothermic reaction of calcium oxide and water forming calcium hydroxide. Patch test was performed to test sensitization to chromium, chromate and cobalt, the usual cement ingredients. In our opinion, such lesions may not be rare because cement is widely used in construction, but are rarely described or under-recognized. PMID:16324425

  6. [Allergy to bone cement components].

    PubMed

    Thomas, P; Schuh, A; Eben, R; Thomsen, M

    2008-02-01

    Intolerance reactions to endoprostheses may lead to allergological diagnostics, which focus mainly on metal allergy. However, bone cement may also contain potential allergens, e.g. acrylates and additives such as benzoyl peroxide (BPO), N,N-dimethyl-p-toluidine, hydroquinone, and antibiotics (particularly gentamicin). In the Munich implant allergy clinic, we found that 28 of 113 patients (24.8%) with cemented prostheses had contact allergies to bone cement components, mostly to gentamicin (16.8%) and BPO (8.0%). The clinical significance of test results cannot always be shown, but we still recommend including bone cement components in the allergological diagnostics of suspected hypersensitivity reactions to arthroplasty. PMID:18227996

  7. Speciality cements with advanced properties

    SciTech Connect

    Scheetz, B.E. ); Landers, A.G. ); Odler, I. ); Jennings, H. )

    1991-01-01

    The subject matter, specialty cements with advanced properties, highlight some of the recent progress in the non-standard cementitious systems. The topic was intended to be broad enough to include MDF and DSP cement, as well as phosphate-based and other binders. The response to this broad request resulted in a wide variational sampling of potential binder systems, which included calcium phosphates, magnesium phosphates, silica systems derived from sodium fluosilicates, stratlingite glasses, alkali-activated blended cements, and aluminophosphates. Presentations also addressed in depth, the underlying processing and fundamental insight into macro defect cements and DSP.

  8. Evaluation of cement production using a pressurized fluidized-bed combustor

    SciTech Connect

    DeLallo, M.; Eshbach, R.

    1994-01-01

    There are several primary conclusions which can be reached and used to define research required in establishing the feasibility of using PFBC-derived materials as cement feedstock. 1. With appropriate blending almost any material containing the required cement-making materials can be utilized to manufacture cement. However, extensive blending with multiple materials or the use of ash in relatively small quantities would compromise the worth of this concept. 2. The composition of a potential feedstock must be considered not only with respect to the presence of required materials, but just as significantly, with respect to the presence and concentration of known deleterious materials. 3. The processing costs for rendering the feedstock into an acceptable composition and the energy costs associated with both processing and burning must be considered. It should be noted that the cost of energy to produce cement, expressed as a percentage of the price of the product is higher than for any other major industrial product. Energy consumption is, therefore, a major issue. 4. The need for conformance to environmental regulations has a profound effect on the cement industry since waste materials can neither be discharged to the atmosphere or be shipped to a landfill. 5. Fifth, the need for achieving uniformity in the composition of the cement is critical to controlling its quality. Unfortunately, certain materials in very small concentrations have the capability to affect the rate and extent to which the cementitious compound in portland cement are able to form. Particularly critical are variations in the ash, the sulfur content of the coal or the amount and composition of the stack dust returned to the kiln.

  9. Ameliorative effect of fly ashes

    SciTech Connect

    Bhumbla, D.K.

    1991-01-01

    Agronomic effectiveness and environmental impact of fly ashes used to reclaim pyritic acid mine spoils were investigated in the laboratory and field. Mine spoils at two abandoned sites were amended with three rates of fly ash, three rates of rock phosphate, and seeded with alfalfa and wheat. Application of fly ash decreased bulk density and increased moisture retention capacity of spoils. Fly ash application reduced cation exchange capacity, acidity, toxic levels of Al, Fe, and Mn in soils by buffering soil pH at 6.5, and retarded pyrite oxidation. The reduction in cation exchange capacity was compensated by release of plant nutrients through diffusion and dissolution of plerospheres in fly ash. Improvement of spoil physical, chemical and microbial properties resulted in higher yield, more nitrogen fixation, and utilization of P from rock phosphate by alfalfa. Laboratory investigations demonstrated that neutralization potential and the amounts of amorphous oxides of iron were more important for classifying fly ashes than the total elemental analysis presently used in a taxonomic classification system. Contamination of the food chain through plant removal of Mo and As in fly ash treated mine spoils was observed only for Mo and only for the first year of cropping. Plant available As and Mo decreased with time. Laboratory leaching and adsorption studies and a field experiment showed that trace metals do not leach from fly ashes at near neutral pH and more oxyanions will leach from fly ashes with low neutralization potential and low amounts of amorphous oxides of iron.

  10. Experimental Study of Functionally Graded Beam with Fly Ash

    NASA Astrophysics Data System (ADS)

    Bajaj, K.; Shrivastava, Y.; Dhoke, P.

    2013-11-01

    Generally, concrete used in the field suffers from lack of durability and homogeneity. As cement is the only binding material in concrete and due to hike in its price, researchers have been looking for apt substitutes. For the sake of economy, strength and anti-corrosion functionally graded beam (FGB) has developed having one layer of normal concrete and another of high volume fly-ash concrete (HVFAC). The flexural behavior FGB has analyzed experimentally in this work with variation in interface as 0, 25, 50, 75 and 100 from bottom. In this study, HVFAC has prepared with replacement of cement by 20, 35 and 55 % with fly ash for M20 and M30 grade of concrete. It has seemed that there is 12.86 and 3.56 % increase in compressive and flexural strength of FGB. The bond strength FGM cube is optimum at 50 mm depth. As FGM is economical, having more durability and strength, so its adoption enables more sustainability in concrete industry.

  11. Pore size distribution, strength, and microstructure of portland cement paste containing metal hydroxide waste

    SciTech Connect

    Majid, Z.A.; Mahmud, H.; Shaaban, M.G.

    1996-12-31

    Stabilization/solidification of hazardous wastes is used to convert hazardous metal hydroxide waste sludge into a solid mass with better handling properties. This study investigated the pore size development of ordinary portland cement pastes containing metal hydroxide waste sludge and rice husk ash using mercury intrusion porosimetry. The effects of acre and the addition of rice husk ash on pore size development and strength were studied. It was found that the pore structures of mixes changed significantly with curing acre. The pore size shifted from 1,204 to 324 {angstrom} for 3-day old cement paste, and from 956 to 263 {angstrom} for a 7-day old sample. A reduction in pore size distribution for different curing ages was also observed in the other mixtures. From this limited study, no conclusion could be made as to any correlation between strength development and porosity. 10 refs., 6 figs., 3 tabs.

  12. Characterization of vapor phase mercury released from concrete processing with baghouse filter dust added cement.

    PubMed

    Wang, Jun; Hayes, Josh; Wu, Chang-Yu; Townsend, Timothy; Schert, John; Vinson, Tim; Deliz, Katherine; Bonzongo, Jean-Claude

    2014-02-18

    The fate of mercury (Hg) in cement processing and products has drawn intense attention due to its contribution to the ambient emission inventory. Feeding Hg-loaded coal fly ash to the cement kiln introduces additional Hg into the kiln's baghouse filter dust (BFD), and the practice of replacing 5% of cement with the Hg-loaded BFD by cement plants has recently raised environmental and occupational health concerns. The objective of this study was to determine Hg concentration and speciation in BFD as well as to investigate the release of vapor phase Hg from storing and processing BFD-added cement. The results showed that Hg content in the BFD from different seasons ranged from 0.91-1.44 mg/kg (ppm), with 62-73% as soluble inorganic Hg, while Hg in the other concrete constituents were 1-3 orders of magnitude lower than the BFD. Up to 21% of Hg loss was observed in the time-series study while storing the BFD in the open environment by the end of the seventh day. Real-time monitoring in the bench system indicated that high temperature and moisture can facilitate Hg release at the early stage. Ontario Hydro (OH) traps showed that total Hg emission from BFD is dictated by the air exchange surface area. In the bench simulation of concrete processing, only 0.4-0.5% of Hg escaped from mixing and curing BFD-added cement. A follow-up headspace study did not detect Hg release in the following 7 days. In summary, replacing 5% of cement with the BFD investigated in this study has minimal occupational health concerns for concrete workers, and proper storing and mixing of BFD with cement can minimize Hg emission burden for the cement plant. PMID:24444016

  13. Can ash clog soil pores?

    NASA Astrophysics Data System (ADS)

    Stoof, Cathelijne; Stoof, Cathelijne; Gevaert, Anouk; Gevaert, Anouk; Baver, Christine; Baver, Christine; Hassanpour, Bahareh; Hassanpour, Bahareh; Morales, Veronica; Morales, Veronica; Zhang, Wei; Zhang, Wei; Martin, Deborah; Martin, Deborah; Steenhuis, Tammo; Steenhuis, Tammo

    2015-04-01

    Wildfire can greatly increase a landscape's vulnerability to flooding and erosion events, and ash is thought to play a large role in controlling runoff and erosion processes after wildfire. Although ash can store rainfall and thereby reduce runoff and erosion for a limited period after wildfires, it has also been hypothesized to clog soil pores and reduce infiltration. Several researchers have attributed the commonly observed increase in runoff and erosion after fire to the potential pore-clogging effect of ash. Evidence is however incomplete, as to date, research has solely focused on identifying the presence of ash in the soil, with the actual flow processes associated with the infiltration and pore-clogging of ash remaining a major unknown. In several laboratory experiments, we tested the hypothesis that ash causes pore clogging to the point that infiltration is hampered and ponding occurs. We first visualized and quantified pore-scale infiltration of water and ash in sand of a range of textures and at various infiltration rates, using a digital bright field microscope capturing both photo and video. While these visualization experiments confirm field and lab observation of ash washing into soil pores, we did not observe any clogging of pores, and have not been able to create conditions for which this does occur. Additional electrochemical analysis and measurement of saturated hydraulic conductivity indicate that pore clogging by ash is not plausible. Electrochemical analysis showed that ash and sand are both negatively charged, showing that attachment of ash to sand and any resulting clogging is unlikely. Ash also had quite high saturated conductivity, and systems where ash was mixed in or lying on top of sand had similarly high hydraulic conductivity. Based on these various experiments, we cannot confirm the hypothesis that pore clogging by ash contributes to the frequently observed increase in post-fire runoff, at least for the medium to coarse sands

  14. Eco-friendly porous concrete using bottom ash aggregate for marine ranch application.

    PubMed

    Lee, Byung Jae; Prabhu, G Ganesh; Lee, Bong Chun; Kim, Yun Yong

    2016-03-01

    This article presents the test results of an investigation carried out on the reuse of coal bottom ash aggregate as a substitute material for coarse aggregate in porous concrete production for marine ranch applications. The experimental parameters were the rate of bottom ash aggregate substitution (30%, 50% and 100%) and the target void ratio (15%, 20% and 25%). The cement-coated granular fertiliser was substituted into a bottom ash aggregate concrete mixture to improve marine ranch applications. The results of leaching tests revealed that the bottom ash aggregate has only a negligible amount of the ten deleterious substances specified in the Ministry of Environment - Enforcement Regulation of the Waste Management Act of Republic Korea. The large amount of bubbles/air gaps in the bottom ash aggregate increased the voids of the concrete mixtures in all target void ratios, and decreased the compressive strength of the porous concrete mixture; however, the mixture substituted with 30% and 10% of bottom ash aggregate and granular fertiliser, respectively, showed an equal strength to the control mixture. The sea water resistibility of the bottom ash aggregate substituted mixture was relatively equal to that of the control mixture, and also showed a great deal of improvement in the degree of marine organism adhesion compared with the control mixture. No fatality of fish was observed in the fish toxicity test, which suggested that bottom ash aggregate was a harmless material and that the combination of bottom ash aggregate and granular fertiliser with substitution rates of 30% and 10%, respectively, can be effectively used in porous concrete production for marine ranch application. PMID:26687102

  15. Volcanic ash - Terrestrial versus extraterrestrial

    NASA Technical Reports Server (NTRS)

    Okeefe, J. A.

    1976-01-01

    A principal difference between terrestrial and extraterrestrial lavas may consist in the greater ability of terrestrial lavas to form thin films (like those of soap bubbles) and hence foams. It would follow that, in place of the pumice and spiny shards found in terrestrial volcanic ash, an extraterrestrial ash should contain minute spherules. This hypothesis may help to explain lunar microspherules.

  16. Emerald Ash Borer (Coleoptera: Buprestidae)

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The emerald ash borer, Agrilus planipennis Fairmaire, is an invasive beetle from Asia that has caused large scale ash (Fraxinus spp.) mortality in North America. This book chapter reviews the taxonomy, biology, life history of this invasive pest and its associated natural enemies in both its native ...

  17. Ash Aggregates in Proximal Settings

    NASA Astrophysics Data System (ADS)

    Porritt, L. A.; Russell, K.

    2012-12-01

    Ash aggregates are thought to have formed within and been deposited by the eruption column and plume and dilute density currents and their associated ash clouds. Moist, turbulent ash clouds are considered critical to ash aggregate formation by facilitating both collision and adhesion of particles. Consequently, they are most commonly found in distal deposits. Proximal deposits containing ash aggregates are less commonly observed but do occur. Here we describe two occurrences of vent proximal ash aggregate-rich deposits; the first within a kimberlite pipe where coated ash pellets and accretionary lapilli are found within the intra-vent sequence; and the second in a glaciovolcanic setting where cored pellets (armoured lapilli) occur within <1 km of the vent. The deposits within the A418 pipe, Diavik Diamond Mine, Canada, are the residual deposits within the conduit and vent of the volcano and are characterised by an abundance of ash aggregates. Coated ash pellets are dominant but are followed in abundance by ash pellets, accretionary lapilli and rare cored pellets. The coated ash pellets typically range from 1 - 5 mm in diameter and have core to rim ratios of approximately 10:1. The formation and preservation of these aggregates elucidates the style and nature of the explosive phase of kimberlite eruption at A418 (and other pipes?). First, these pyroclasts dictate the intensity of the kimberlite eruption; it must be energetic enough to cause intense fragmentation of the kimberlite to produce a substantial volume of very fine ash (<62 μm). Secondly, the ash aggregates indicate the involvement of moisture coupled with the presence of dilute expanded eruption clouds. The structure and distribution of these deposits throughout the kimberlite conduit demand that aggregation and deposition operate entirely within the confines of the vent; this indicates that aggregation is a rapid process. Ash aggregates within glaciovolcanic sequences are also rarely documented. The

  18. Beneficial uses of CFB ash

    SciTech Connect

    Young, L.J.; Cotton, J.L. Jr.

    1994-12-31

    Coal-fired generation accounts for almost 55 percent of the electricity produced in the United States. It has been estimated that over 90 million tons of coal combustion waste by-products were generated in 1990. Currently, only 30% of coal combustion waste is recycled for various beneficial applications. The remaining waste is primarily managed in landfills and surface impoundments. Circulating fluidized bed (CFB) combustion technology will play an important role in supplying power for future load growth and Title 4 of the 1990 Clean Air Act Amendments compliance. CFB ash by-products have many beneficial uses. This paper describes potential applications of CFB ashes based on the ash characteristics. The beneficial uses of CFB ash discussed in this study include agricultural applications, acidic waste stabilizer, ash rock, sludge stabilizer, strip mine reclamation, and structural fill.

  19. Trace elements in coal ash

    USGS Publications Warehouse

    Deonarine, Amrika; Kolker, Allan; Doughten, Michael W.

    2015-01-01

    In this fact sheet, the form, distribution, and behavior of trace elements of environmental interest in samples of coal fly ash were investigated in response to concerns about element mobility in the event of an ash spill. The study includes laboratory-based leaching experiments to examine the behavior of trace elements, such as arsenic (As) and chromium (Cr), in response to key environmental factors including redox conditions (degree of oxygenation), which are known to vary with depth within coal ash impoundments and in natural ecosystems. The experiments show that As dissolves from samples of coal fly ash into simulated freshwater under both oxic (highly oxygenated) and anoxic (poorly oxygenated) conditions, whereas dissolved Cr concentrations are very redox dependent. This U.S. Geological Survey research helps define the distribution of elements such as As in coal ash and shows that element mobility can vary considerably under different conditions expected in the environment.

  20. Corrosion susceptibility of steel drums containing cemented intermediate level nuclear wastes

    NASA Astrophysics Data System (ADS)

    Duffó, Gustavo S.; Farina, Silvia B.; Schulz, Fátima M.; Marotta, Francesca

    2010-10-01

    Cementation processes are used as immobilization techniques for low or intermediate level radioactive waste for economical and safety reasons and for being a simple operation. In particular, ion-exchange resins commonly used for purification of radioactive liquid waste from nuclear reactors are immobilized before being stored to improve the leach resistance of the waste matrix and to maintain mechanical stability. Combustible solid radioactive waste can be incinerated and the resulting ashes can also be immobilized before storage. The immobilized resins and ashes are then contained in steel drums that may undergo corrosion depending on the presence of certain contaminants. The work described in this paper was aimed at evaluating the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins and incineration ashes containing different concentrations of aggressive species (mostly chloride and sulphate ions). A special type of specimen was designed to simulate the cemented waste in the drum. The evolution of the corrosion potential and the corrosion current density of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 1 year. The results show the deleterious effect of chloride on the expected lifespan of the waste containers.

  1. Industrial properties of lignitic and lignocellulosic fly ashes from Turkish sources

    SciTech Connect

    Demirbas, A.; Cetin, S.

    2006-01-21

    Fly ash is an inorganic matter from combustion of the carbonaceous solid fuels. More than half the electricity in Turkey is produced from lignite-fired power plants. This energy production has resulted in the formation of more than 13 million tons of fly ash waste annually. The presence of carbon in fly ash inducing common faults include adding unwanted black color and adsorbing process or product materials such as water and chemicals. One of the reasons for not using fly ash directly is its carbon content. For some uses carbon must be lower than 3%. Fly ash has been used for partial replacement of cement, aggregate, or both for nearly 70 years, and it is still used on a very limited scale in Turkey. The heavy metal content of industrial wastewaters is an important source of environmental pollution. Each of the three major oxides (SiO{sub 2} + Al{sub 2}O{sub 3} + Fe{sub 2}O{sub 3}) in fly ash can be ideal as a metal adsorbent.

  2. Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

    NASA Astrophysics Data System (ADS)

    Barrett, Timothy J.

    where the limestone was blended (i.e., not interground) as needed, enabling variation of the size of the limestone particles. In addition, one of the commercially produced OPCs and PLCs were used with fly ash. A series of standardized tests were run to assess the physical effects of intergrinding limestone in portland cement, the effect of limestone presence and method of inclusion on the hydration reaction, and the associated mechanical and transport properties of concretes made with these limestone cements. The second phase of the study used a commercially produced OPC, a PLC, and a PLC-slag all made from the same parent clinker to quantify the early age shrinkage and cracking potential. The study presents a series of tests that quantify the fundamental origins of shrinkage in cementitious materials to elucidate the differences between PLC and OPC. The bulk shrinkage of these systems is then quantified under free and restrained conditions to provide an assessment of the susceptibility for cracking in portland limestone cements. The results of the first phase of this thesis showed that in general the PLC and OPC systems have similar hydration, set, and mechanical performance. Transport properties in this study show behavior that is +/- 30% of the conventional OPC system depending on the system. Literature has shown similar freeze-thaw resistance when these materials are used in properly air entrained mixtures, and the results for PLC systems with fly ash show added performance. Based on these results it appears that PLC that meets ASTM C595/AASHTO M234 should be able to be used interchangeably with OPC, while it should also be noted that the investigation of the influence of salts and sulfates on PLCs is still ongoing and should be monitored. The results of the second phase of this thesis showed that while the PLCs are finer, this comes primarily by reducing the very large particles (clinker particles greater than 30 microns) using advanced separator technology and

  3. Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

    NASA Astrophysics Data System (ADS)

    Barrett, Timothy J.

    where the limestone was blended (i.e., not interground) as needed, enabling variation of the size of the limestone particles. In addition, one of the commercially produced OPCs and PLCs were used with fly ash. A series of standardized tests were run to assess the physical effects of intergrinding limestone in portland cement, the effect of limestone presence and method of inclusion on the hydration reaction, and the associated mechanical and transport properties of concretes made with these limestone cements. The second phase of the study used a commercially produced OPC, a PLC, and a PLC-slag all made from the same parent clinker to quantify the early age shrinkage and cracking potential. The study presents a series of tests that quantify the fundamental origins of shrinkage in cementitious materials to elucidate the differences between PLC and OPC. The bulk shrinkage of these systems is then quantified under free and restrained conditions to provide an assessment of the susceptibility for cracking in portland limestone cements. The results of the first phase of this thesis showed that in general the PLC and OPC systems have similar hydration, set, and mechanical performance. Transport properties in this study show behavior that is +/- 30% of the conventional OPC system depending on the system. Literature has shown similar freeze-thaw resistance when these materials are used in properly air entrained mixtures, and the results for PLC systems with fly ash show added performance. Based on these results it appears that PLC that meets ASTM C595/AASHTO M234 should be able to be used interchangeably with OPC, while it should also be noted that the investigation of the influence of salts and sulfates on PLCs is still ongoing and should be monitored. The results of the second phase of this thesis showed that while the PLCs are finer, this comes primarily by reducing the very large particles (clinker particles greater than 30 microns) using advanced separator technology and

  4. Natural weathering in dry disposed ash dump: Insight from chemical, mineralogical and geochemical analysis of fresh and unsaturated drilled cores.

    PubMed

    Akinyemi, S A; Akinlua, A; Gitari, W M; Khuse, N; Eze, P; Akinyeye, R O; Petrik, L F

    2012-07-15

    Some existing alternative applications of coal fly ash such as cement manufacturing; road construction; landfill; and concrete and waste stabilisation use fresh ash directly collected from coal-fired power generating stations. Thus, if the rate of usage continues, the demand for fresh ash for various applications will exceed supply and use of weathered dry disposed ash will become necessary alternative. As a result it's imperative to understand the chemistry and pH behaviour of some metals inherent in dry disposed fly ash. The bulk chemical composition as determined by XRF analysis showed that SiO2, Al2O3 and Fe2O3 were the major oxides in fresh ash and unsaturated weathered ashes. The unsaturated weathered ashes are relatively depleted in CaO, Fe2O3, TiO2, SiO2, Na2O and P2O5 due to dissolution and hydrolysis caused by chemical interaction with ingressing CO2 from the atmosphere and infiltrating rain water. Observed accumulations of Fe2O3, TiO2, CaO, K2O, Na2O and SO3 and Zn, Zr, Sr, Pb, Ni, Cr and Co in the lower layers indicate progressive downward movement through the ash dump though at a slow rate. The bulk mineralogy of unsaturated weathered dry disposed ash, as determined by XRD analysis, revealed quartz and mullite as the major crystalline phases; while anorthite, hematite, enstatite, lime, calcite, and mica were present as minor mineral phases. Pore water chemistry revealed a low concentration of readily soluble metals in unsaturated weathered ashes in comparison with fresh ash, which shows high leachability. This suggests that over time the precipitation of transient minor secondary mineral phases; such as calcite and mica might retard residual metal release from unsaturated weathered ash. Chloride and sulphate species of the water soluble extracts of weathered ash are at equilibrium with Na+ and K+; these demonstrate progressive leaching over time and become supersaturated at the base of unsaturated weathered ash. This suggests that the ash dump does not

  5. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    SciTech Connect

    Sugama, T.; Pyatina, T.

    2014-11-14

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  6. Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

    SciTech Connect

    Sugama, T.; Pyatina, T.

    2014-11-01

    This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na2O-Al2O3-SiO2-H2O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

  7. Effect of fly ash calcination in geopolymer synthesis

    NASA Astrophysics Data System (ADS)

    Samadhi, Tjokorde Walmiki; Jatiningrum, Mirna; Arisiani, Gresia

    2015-12-01

    Geopolymer, a largely amorphous class of inorganic polymer consisting of aluminosilicate repeat units, is an environmentally attractive engineering material due to its ability to consume aluminosilicate waste as raw materials. This work studies the effect of the calcination temperature of a coal fly ash generated by a low-efficiency boiler on the mechanical strength of geopolymer mortar synthesized using a mixture of the fly ash, potassium hydroxide as the alkali activator, and locally available sand as the filler aggregate. The calcination temperature is varied between 500-700 °C, with a calcination period of 2 hours in an electric furnace. Two sand samples with different particle size distributions are used. The key response variable is the compressive strength at room temperature, measured after curing at 80 °C for 7 and 14 days. Uncalcined ash, with a carbon content of approximately 31.0%, is not amenable for geopolymer synthesis. Analysis of experimental data using the ANOVA method for general factorial design identifies significant main effects for all three experimental variables. Two-way interactions are significant, except that between sand type and curing period. Higher calcination temperature significantly improves the strength of the mortar. However, the strength of the obtained geopolymer mortars are still significantly lower than that of ordinary Portland cement mortar.

  8. Effects of carbonation and leaching on porosity in cement-bound waste.

    PubMed

    Van Gerven, T; Cornelis, G; Vandoren, E; Vandecasteele, C

    2007-01-01

    Porosity is possibly an important parameter with respect to leaching of constituents from cement monoliths. During its lifetime, the pore structure of cementitious matrices changes due to carbonation and leaching. This paper discusses the effects of both accelerated carbonation and continuous leaching on the porosity, and, conversely, how porosity affects leaching properties. Two sample types are investigated: a mortar with MSWI-bottom ash substituting the sand fraction and a cement paste with 30 wt% of the cement substituted by a flue gas cleaning residue. The samples have been intensively carbonated in a 20% CO(2) atmosphere for up to 60 days and were subsequently leached. The porosity was investigated by mercury intrusion porosimetry. Accelerated carbonation decreases total porosity by 12% in the case of 60 days of treatment of bottom ash mortars, whereas continuous leaching during 225 days increases it by 16%. Both carbonation and leaching decrease the amount of smaller capillary pores. Carbonation decreases both porosity and pH. Decreasing porosity diminishes leaching of sodium and potassium, while the decrease in pH increases leaching. However, the former process dominates the latter, resulting in a net decreasing effect of carbonation on the release of sodium and potassium from these cement matrices. PMID:16843650

  9. Influence of water quality on the strength of plain and blended cement concretes in marine environments

    SciTech Connect

    Kumar, S.

    2000-03-01

    This paper reports on the results of an experimental investigation carried out to study the effects of the quality of mixing water and initial curing on the strength of concrete exposed to seawater attack. An attempt has been made to consider a set of combinations with mixing water and initial curing conditions such that they reflect the situations of simulated cast-in-situ and precast conditions of concreting in marine environments. The effects of the quality of mixing water and initial curing on the strength of concrete in marine environments were investigated by considering different levels of fly ash replacement and cement type. Concrete specimens made with plain cements, Type 1, 2, and 5, and blended cements made with fly ash were exposed to marine environments for a period of 1 year. The performance of these cements in concrete was evaluated by reduction in compressive strength. Results of this study showed that the use of precasting in place of casting-in-situ mitigates the effect of marine environments on concrete specimens considerably.

  10. Assessment of arsenic immobilization in synthetically prepared cemented paste backfill specimens.

    PubMed

    Coussy, Samuel; Benzaazoua, Mostafa; Blanc, Denise; Moszkowicz, Pierre; Bussière, Bruno

    2012-01-01

    Mine tailings coming from the exploitation of sulphide and/or gold deposits can contain significant amounts of arsenic (As), highly soluble in conditions of weathering. Open mine voids backfilling techniques are now widely practiced by modern mining companies to manage the tailings. The most common one is called cemented paste backfill (CPB), and consists of tailings mixed with low amounts of hydraulic binders (3-5%) and a high proportion of water (typically 25%). The CPB is transported through a pipe network, to be placed in the mine openings. CPB provides storage benefits and underground support during mining operations. Moreover, this technique could also enhance contaminant stabilization, by fixing the contaminants in the binder matrix. CPB composites artificially spiked with As were synthesized in laboratory, using two types of hydraulic binders: a Portland cement, and a mix of fly ash and Portland cement. After curing duration of 66 days, the CPB samples were subjected to several leaching tests in various experimental conditions in order to better understand and then predict the As geochemical behaviour within CPBs. The assessment of the As release indicates that this element is better stabilized in Portland cement-based matrices rather than fly ash-based matrices. The As mobility differs in these two matrices, mainly because of the different As-bearing minerals formed during hydration processes. However, the total As depletion does not exceed 5% at the end of the most aggressive leaching test, indicating that As is well immobilized in the two types of CPB. PMID:22054566

  11. Leaching characteristics of toxic constituents from coal fly ash mixed soils under the influence of pH.

    PubMed

    Komonweeraket, Kanokwan; Cetin, Bora; Benson, Craig H; Aydilek, Ahmet H; Edil, Tuncer B

    2015-04-01

    Leaching behaviors of Arsenic (As), Barium (Ba), Calcium (Ca), Cadmium (Cd), Magnesium (Mg), Selenium (Se), and Strontium (Sr) from soil alone, coal fly ash alone, and soil-coal fly ash mixtures, were studied at a pH range of 2-14 via pH-dependent leaching tests. Seven different types of soils and coal fly ashes were tested. Results of this study indicated that Ca, Cd, Mg, and Sr showed cationic leaching pattern while As and Se generally follows an oxyanionic leaching pattern. On the other hand, leaching of Ba presented amphoteric-like leaching pattern but less pH-dependent. In spite of different types and composition of soil and coal fly ash investigated, the study reveals the similarity in leaching behavior as a function of pH for a given element from soil, coal fly ash, and soil-coal fly ash mixtures. The similarity is most likely due to similar controlling mechanisms (e.g., solubility, sorption, and solid-solution formation) and similar controlling factors (e.g., leachate pH and redox conditions). This offers the opportunity to transfer knowledge of coal fly ash that has been extensively characterized and studied to soil stabilized with coal fly ash. It is speculated that unburned carbon in off-specification coal fly ashes may provide sorption sites for Cd resulting in a reduction in concentration of these elements in leachate from soil-coal fly ash mixture. Class C fly ash provides sufficient CaO to initiate the pozzolanic reaction yielding hydrated cement products that oxyanions, including As and Se, can be incorporated into. PMID:25555664

  12. Permeability of consolidated incinerator facility wastes stabilized with portland cement

    SciTech Connect

    Walker, B.W.

    2000-04-19

    The Consolidated Incinerator Facility (CIF) at the Savannah River Site (SRS) burns low-level radioactive wastes and mixed wastes as a method of treatment and volume reduction. The CIF generates secondary waste, which consists of ash and offgas scrubber solution. Currently the ash is stabilized/solidified in the Ashcrete process. The scrubber solution (blowdown) is sent to the SRS Effluent Treatment Facility (ETF) for treatment as wastewater. In the past, the scrubber solution was also stabilized/solidified in the Ashcrete process as blowcrete, and will continue to be treated this way for listed waste burns and scrubber solutions that do not meet the ETF Waste Acceptance Criteria (WAC). The disposal plan for Ashcrete and special case blowcrete is to bury these containerized waste forms in shallow unlined trenches in E-Area. The WAC for intimately mixed, cement-based wasteforms intended for direct disposal specifies limits on compressive strength and permeability. Simulated waste and actual CIF ash and scrubber solution were mixed in the laboratory and cast into wasteforms for testing. Test results and related waste disposal consequences are given in this report.

  13. 21 CFR 888.4200 - Cement dispenser.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  14. 21 CFR 888.4200 - Cement dispenser.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  15. 21 CFR 888.4200 - Cement dispenser.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  16. 21 CFR 888.4200 - Cement dispenser.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  17. 21 CFR 888.4200 - Cement dispenser.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027)...

  18. Volcanic ash in deep marine sediment: A comparison of dispersed ash and adjacent ash layers

    NASA Astrophysics Data System (ADS)

    Scudder, R. P.; Murray, R. W.; Kutterolf, S.; Schindlbeck, J. C.

    2012-12-01

    The presence of dispersed volcanic ash in pelagic marine sediment (as differentiated from ash found in discrete layers) has been known since the 1970's. Most previous studies have assessed the dispersed component through sedimentological and petrographic methods. As part of an effort to quantitatively determine the amount, and chemical composition, of dispersed ash in pelagic sediments, we are undertaking a systematic study of the western Pacific marine sediments. ODP Site 1149 (Leg 185), located immediately east of the Izu-Bonin Arc, consists of aluminosilicate clay and large amounts of volcanic ash (>75 ash layers described in units I and II). In addition to the ash layers, there is abundant dispersed ash (20 - 50% of the bulk). Using a multi-elemental geochemical and statistical approach we can characterize and quantify this dispersed ash component, and thus complement the original ash layer record by a novel dataset. At Site 1149, our previous work based on refractory trace element end members of potential sources (from the literature) indicate that Chinese Loess, Ryukyu Dacite (Japan), and an average of Izu-Bonin Front Arc material yield the best mixing to explain the bulk sedimentary composition (Scudder et al., 2009, EPSL, 284, 639-648). Contribution of a significant distal Ryukyu Arc component to the sediment eastward of Izu-Bonin (i.e., Site 1149) is surprising, yet is required by our chemical results, and is consistent with the previous work of Egeberg et al. (1992). While Scudder et al. (2009) was based on a small number of samples (~15 samples for complete major, trace, and REE analysis) and a modest element menu, we here present the results from an expansive suite of analyses (>80 samples) allowing us to test the effect of sample number on the statistical results and achieve additional quantitative resolution of volcanic and upper crustal sources (e.g., loess). This further improves our statistical ability to resolve temporal changes that may be

  19. A review of binders used in cemented paste tailings for underground and surface disposal practices.

    PubMed

    Tariq, Amjad; Yanful, Ernest K

    2013-12-15

    Increased public awareness of environmental issues coupled with increasingly stringent environmental regulations pertaining to the disposal of sulphidic mine waste necessitates the mining industry to adopt more competent and efficient approaches to manage acid rock drainage. Cemented paste tailings (CPT) is an innovative form of amalgamated material currently available to the mining industry in developed countries. It is made usually from mill tailings mingled with a small amount of binder (customarily Portland cement) and water. The high cost associated with production and haulage of ordinary Portland cement and its alleged average performance as a sole binder in the long term (due to vulnerability to internal sulphate attack) have prompted users to appraise less expensive and technically efficient substitutes for mine tailings paste formulations. Generally, these binders include but are not limited to sulphate resistant cements, and/or as a partial replacement for Portland cement by artificial pozzolans, natural pozzolans, calcium sulphate substances and sodium silicates. The approach to designing environmentally efficient CPT is to ensure long-term stability and effective control over environmental contaminants through the use of composite binder systems with enhanced engineering properties to cater for inherit deficiencies in the individual constituents. The alkaline pore solution created by high free calcium rich cement kiln dust (CKD) (byproduct of cement manufacturing) is capable of disintegrating the solid glassy network of artificial pozzolans to produce reactive silicate and aluminate species when attacked by (OH(-)) ions. The augmented pozzolanic reactivity of CKD-slag and CKD-fly ash systems may produce resilient CPT. Since cemented paste comprising mine tailings and binders is a relatively new technology, a review of the binding materials used in such formulations and their performance evaluation in mechanical fill behaviour was considered pertinent in

  20. Landfilling ash/sludge mixtures

    SciTech Connect

    Benoit, J.; Eighmy, T.T.; Crannell, B.S.

    1999-10-01

    The geotechnical properties of a mixture of municipal solid waste incinerator bottom ash and municipal wastewater treatment plant sludge was investigated for a proposed ash/sludge secure landfill. The components as well as mixtures ranging from 10:1 to 5:1 (ash:sludge, by volume) were evaluated, where appropriate, for a number of geotechnical index and mechanical properties including particle size, water content, specific gravity, density-moisture relationships, shear strength, and compressibility. The results from a compactibility study and stability analysis of the proposed landfill were used to help approve a landfill codisposal concept; a full-scale facility was constructed and is currently operating successfully.

  1. 49 CFR 230.69 - Ash pans.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Ash pans. 230.69 Section 230.69 Transportation... TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Steam Locomotives and Tenders Ash Pans § 230.69 Ash pans. Ash pans shall be securely supported from mud-rings or frames with no part less than...

  2. 49 CFR 230.69 - Ash pans.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 4 2014-10-01 2014-10-01 false Ash pans. 230.69 Section 230.69 Transportation... TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Steam Locomotives and Tenders Ash Pans § 230.69 Ash pans. Ash pans shall be securely supported from mud-rings or frames with no part less than...

  3. 49 CFR 230.69 - Ash pans.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 4 2012-10-01 2012-10-01 false Ash pans. 230.69 Section 230.69 Transportation... TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Steam Locomotives and Tenders Ash Pans § 230.69 Ash pans. Ash pans shall be securely supported from mud-rings or frames with no part less than...

  4. 49 CFR 230.69 - Ash pans.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 4 2011-10-01 2011-10-01 false Ash pans. 230.69 Section 230.69 Transportation... TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Steam Locomotives and Tenders Ash Pans § 230.69 Ash pans. Ash pans shall be securely supported from mud-rings or frames with no part less than...

  5. 49 CFR 230.69 - Ash pans.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 4 2013-10-01 2013-10-01 false Ash pans. 230.69 Section 230.69 Transportation... TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Steam Locomotives and Tenders Ash Pans § 230.69 Ash pans. Ash pans shall be securely supported from mud-rings or frames with no part less than...

  6. Technogenic Magnetic Particles in Alkaline Dusts from Power and Cement Plants.

    PubMed

    Magiera, Tadeusz; Gołuchowska, Beata; Jabłońska, Mariola

    2013-01-01

    During this study, we investigated the mineralogical characterization of technogenic magnetic particles (TMPs) contained in alkaline industrial dust and fly ash emitted by coal burning power plants and cement plants. The reaction of tested dust samples varied between values of pH 8 and pH 12. Their magnetic properties were characterized by measurement of magnetic susceptibility (χ), frequency dependence of magnetic susceptibility (χ(fd)), and temperature dependence of magnetic susceptibility. Mineralogical and geochemical analyses included scanning electron microscopy with energy dispersive spectroscopy, microprobe analysis and X-ray diffraction. The TMPs in fly ash from hard coal combustion have the form of typical magnetic spherules with a smooth or corrugated surface as well as a skeletal morphology, composed of iron oxides (magnetite, maghemite, and magnesioferrite) that occurred in the form of incrustation on the surface of mullite, amorphous silica, or aluminosilicate particles. The TMPs observed in fly ash from lignite combustion have a similar morphological form but a different mineralogical composition. Instead of magnetite and magnesioferrite, maghemite and hematite with lower χ values were the prevailing magnetic minerals, which explains the much lower magnetic susceptibility of this kind of ash in comparison with the ash from hard coal combustion, and probably results from the lower temperature of lignite combustion. Morphology and mineralogical composition of TMPs in cement dust is more diverse. The magnetic fraction of cement dust occurs mostly in the form of angular and octahedral grains of a significantly finer granulation (<20 μm); however, spherules are also present. A very characteristic magnetic form for cement dust is calcium ferrite (CaFe(3)O(5)). The greatest impact on the magnetic susceptibility of cement dust results from iron-bearing additives (often waste materials from other branches of industry), which should be considered the

  7. Morphology and petrography of volcanic ashes.

    NASA Technical Reports Server (NTRS)

    Heiken, G.

    1972-01-01

    Study of volcanic ash samples collected from a variety of recent eruptions using petrography, chemical analyses, and scanning electron microscopy to characterize each type and to relate ash morphology to magma composition and the type of eruption. The ashes are placed in the broad genetic categories of magmatic and phreatomagmatic. The morphology of ash particles from magmatic eruptions of high viscosity magma is governed primarily by vesicle density and shape. Ash particles from eruptions of low viscosity magmas are mostly droplets. The morphology of ash particles from phreatomagmatic eruptions is controlled by stresses within the chilled magma which result in fragmentation of the glass to form small blocky or pyramidal glass ash particles.

  8. Cementing porcelain-fused-to-metal crowns.

    PubMed

    Vadachkoria, D

    2009-12-01

    The clinical success of fixed prosthodontic restorations can be complex and involve multifaceted procedures. Preparation design, oral hygiene/micro flora, mechanical forces, and restorative materials are only a few of the factors which contribute to overall success. One key factor to success is choosing the proper cement. Popular use of cements for PFM crowns has shifted from zinc phosphate and glass ionomer cements to resin-reinforced glass ionomer, or RRGI, cements. This change has been rapid and profound. Dental cements have always been less than ideal materials, but this is shift to the relatively new RRGI category justified. Resin-reinforced glass ionomer (RRGI) cements appear to be better than zinc phosphate and glass ionomer cements when placing porcelain-to-metal crowns. RRGI cements, such as RelyX Luting, Fuji Plus and Vitremer Luting Cement, satisfy more of the ideal characteristics of PFM cementation than any other previous cement. Expansion of all three cements has not caused any apparent problems with the cements when used with PFM or metal crowns, but these cements, however, should be avoided when cementing all-ceramic crowns. PMID:20090144

  9. Innovative use of recovered municipal solid waste incineration bottom ash as a component in growing media.

    PubMed

    Sormunen, Annika; Teo, Kanniainen; Tapio, Salo; Riina, Rantsi

    2016-07-01

    The utilisation of municipal solid waste incineration bottom ash has been extensively studied, for example, in the unbound layers of roads and the products of cement and concrete industry. On the other hand, less attention has been given to other innovative utilisation possibilities, such as using the municipal solid waste incineration bottom ash as a component in growing media of plants. The municipal solid waste incineration bottom ash contains useful substances, such as calcium, that can influence plant growth in a positive manner. Therefore, the utilisation of this waste-derived material in the growing media may substitute the use of commercial fertilisers. Since the municipal solid waste incineration bottom ash also contains hazardous substances that can be toxic to plants, the main aim of this study was to add different amounts of recovered municipal solid waste incineration bottom ash in the growing media and to evaluate the effect of this material on plant growth. Based on the obtained results, the concentration of, for example copper and zinc, increased in test plants; ryegrass and barley, when recovered municipal solid waste incineration bottom ash was added in their growing media. On the other hand, this did not have a significant effect on plant growth, if compared with the growth of plants in commercially produced growing medium. Furthermore, the replacement of natural sand with municipal solid waste incineration bottom ash had a positive liming effect in the growing media. Overall, these findings suggest that the utilisation of recovered municipal solid waste incineration bottom ash as a component in growing media is possible and, thus, may allow more widespread and innovative use of this waste-derived material. PMID:27260785

  10. Sediment-pore water interactions controlling cementation in the NanTroSEIZE drilling transects

    NASA Astrophysics Data System (ADS)

    Hong, W.; Spinelli, G. A.; Torres, M. E.

    2012-12-01

    One goal of the Nankai Trough Seismogenic Zone Experiment (NanTroSEIZE) is to understand how changes in subducting sediment control the transition from aseismic to seismogenic behavior in subduction zones. In the sediment entering the Nankai subduction zone, dramatic changes in physical and chemical properties occur across a diagenetic boundary; they are thought to affect sediment strength and deformation. The dissolution of disseminated volcanic ash and precipitation of silica cement may be responsible for these changes in physical properties, but the mechanism controlling cementation was unclear (Spinelli et al., 2007). In this study, we used CrunchFlow (Steefel, 2009) to simulate chemical reactions and fluid flow through 1-D sediment columns at Integrated Ocean Drilling Program (IODP) sites on the incoming plate in Nankai Trough. The simulations include the thermodynamics and kinetics of sediment-water interactions, advection of pore water and sediment due to compaction, and multi-component diffusion in an accumulating sediment column. Key reactions in the simulations are: ash dissolution, amorphous silica precipitation and dissolution, and zeolite precipitation. The rate of ash decomposition was constrained using Sr isotope data of Joseph et al. (2012). Our model reproduces the distinct diagenetic boundary observed in sediment and pore water chemistry, which defines two zones. Above this boundary (zone 1), dissolved and amorphous silicate contents are high and the potassium concentration remains near seawater values or gradually decreases toward the boundary. Below the boundary, both dissolved and amorphous silicate content drop rapidly, concomitant with a decrease in dissolved potassium. Our model shows that these changes in the system are driven by formation of clinoptilolite in response to changes in pore fluid pH. The low pH values (<7.6) above the diagenetic boundary accelerate ash decomposition and maintain clinoptilolite slightly undersaturated. The

  11. Graphite-reinforced bone cement

    NASA Technical Reports Server (NTRS)

    Knoell, A. C.

    1976-01-01

    Chopped graphite fibers added to surgical bone cement form bonding agent with mechanical properties closely matched to those of bone. Curing reaction produces less heat, resulting in reduced traumatization of body tissues. Stiffness is increased without affecting flexural strength.

  12. The dermal toxicity of cement.

    PubMed

    Winder, Chris; Carmody, Martin

    2002-08-01

    Cement and concrete are products used widely in the construction sector, with a traditional perception that any hazards that they have are limited to dermatitis in a small number of workers. In some cases, employers and builders do not think that concrete is a chemical. However, contact dermatitis is one of the most frequently reported health problems among construction workers. A review of the available literature suggests that cement has constituents that produce both irritant contact dermatitis and corrosive effects (from alkaline ingredients such as lime) and sensitization, leading to allergic contact dermatitis (from ingredients such as chromium). These findings indicate that cement and concrete should be treated as hazardous materials, and that workers handling such products should reduce exposure wherever possible. Initiatives to reduce the chromium content of cement have been shown to be successful in reducing the incidence of allergic dermatitis, although the irritant form remains. PMID:15068132

  13. Process for cementing geothermal wells

    SciTech Connect

    Eilers, L. H.

    1985-12-03

    A pumpable slurry of coal-filled furfuryl alcohol, furfural, and/or a low molecular weight monoor copolymer thereof containing, preferably, a catalytic amount of a soluble acid catalyst is used to cement a casing in a geothermal well.

  14. Magnesium substitution in brushite cements.

    PubMed

    Alkhraisat, Mohammad Hamdan; Cabrejos-Azama, Jatsue; Rodríguez, Carmen Rueda; Jerez, Luis Blanco; Cabarcos, Enrique López

    2013-01-01

    The use of magnesium-doped ceramics has been described to modify brushite cements and improve their biological behavior. However, few studies have analyzed the efficiency of this approach to induce magnesium substitution in brushite crystals. Mg-doped ceramics composed of Mg-substituted β-TCP, stanfieldite and/or farringtonite were reacted with primary monocalcium phosphate (MCP) in the presence of water. The cement setting reaction has resulted in the formation of brushite and newberyite within the cement matrix. Interestingly, the combination of SAED and EDX analyses of single crystal has indicated the occurrence of magnesium substitution within brushite crystals. Moreover, the effect of magnesium ions on the structure, and mechanical and setting properties of the new cements was characterized as well as the release of Ca(2+) and Mg(2+) ions. Further research would enhance the efficiency of the system to incorporate larger amounts of magnesium ions within brushite crystals. PMID:25428098

  15. Degradation of self-compacting concrete (SCC) due to sulfuric acid attack: Experiment investigation on the effect of high volume fly ash content

    NASA Astrophysics Data System (ADS)

    Kristiawan, S. A.; Sunarmasto; Tyas, G. P.

    2016-02-01

    Concrete is susceptible to a variety of chemical attacks. In the sulfuric acid environment, concrete is subjected to a combination of sulfuric and acid attack. This research is aimed to investigate the degradation of self-compacting concrete (SCC) due to sulfuric acid attack based on measurement of compressive strength loss and diameter change. Since the proportion of SCC contains higher cement than that of normal concrete, the vulnerability of this concrete to sulfuric acid attack could be reduced by partial replacement of cement with fly ash at high volume level. The effect of high volume fly ash at 50-70% cement replacement levels on the extent of degradation owing to sulfuric acid will be assessed in this study. It can be shown that an increase in the utilization of fly ash to partially replace cement tends to reduce the degradation as confirmed by less compressive strength loss and diameter change. The effect of fly ash to reduce the degradation of SCC is more pronounced at a later age.

  16. Solubility of cobalt in cement.

    PubMed

    Fregert, S; Gruvberger, B

    1978-02-01

    Unlike chromate, cobalt occurring as cobalt oxides in cement is not water-soluble in a detectable amount. Cobalt oxides are to some extent soluble in the presence of amino acids with which cobalt forms complexes. Such complexes can elicit patch test reactions. It is postulated that cobalt is more readily dissolved by forming complexes in eczematous skin than in normal skin. This may explain why cobalt sensitization in cement eczemas is secondary to chromate sensitivity. PMID:657784

  17. Solidification and recycling of incinerator bottom ash through the addition of colloidal silica (SiO2) solution.

    PubMed

    Park, Jong Soo; Park, Young Jun; Heo, Jong

    2007-01-01

    The possibility of using incinerator bottom ash as a substitute for natural aggregates was investigated. Rough, porous surface of bottom ash, which diminishes the strength of solidified products, was improved by colloidal silica solution. As a result, a significant increase of mechanical strength was accomplished by a slight amount of silica (<1 wt% to total). Moreover, pozzolanic reaction was induced in initial cement hydration due to the nano-particle size of about 20 nm in colloidal silica solution. Cylindrical specimens and bricks were prepared from bottom ash added to a colloidal silica (SiO2) solution and cement, and then their compressive strengths were evaluated. Cylindrical specimens showed an increase of approximately 60% in compressive strength when colloidal solution containing 4 wt% silica particles was sprayed onto the bottom ash. The strength of bricks containing colloidal silica was in excess of 20 MPa, which meets the requirement of construction materials. Results of leaching tests based on Toxicity Characteristic Leaching Procedure (TCLP) proved that the solidified bottom ash possessed good chemical stability. PMID:17081741

  18. Microscopy Characterization of Silica-Rich Agrowastes to be used in Cement Binders: Bamboo and Sugarcane Leaves.

    PubMed

    Roselló, Josefa; Soriano, Lourdes; Santamarina, M Pilar; Akasaki, Jorge L; Melges, José Luiz P; Payá, Jordi

    2015-10-01

    Agrowastes are produced worldwide in huge quantities and they contain interesting elements for producing inorganic cementing binders, especially silicon. Conversion of agrowastes into ash is an interesting way of yielding raw material used in the manufacture of low-CO2 binders. Silica-rich ashes are preferred for preparing inorganic binders. Sugarcane leaves (Saccharum officinarum, SL) and bamboo leaves (Bambusa vulgaris, BvL and Bambusa gigantea, BgL), and their corresponding ashes (SLA, BvLA, and BgLA), were chosen as case studies. These samples were analyzed by means of optical microscopy, Cryo-scanning electron microscopy (SEM), SEM, and field emission scanning electron microscopy. Spodograms were obtained for BvLA and BgLA, which have high proportions of silicon, but no spodogram was obtained for SLA because of the low silicon content. Different types of phytoliths (specific cells, reservoirs of silica in plants) in the studied leaves were observed. These phytoliths maintained their form after calcination at temperatures in the 350-850°C range. Owing to the chemical composition of these ashes, they are of interest for use in cements and concrete because of their possible pozzolanic reactivity. However, the presence of significant amounts of K and Cl in the prepared ashes implies a limitation of their applications. PMID:26343378

  19. The impact of thermal treatment and cooling methods on municipal solid waste incineration bottom ash with an emphasis on Cl.

    PubMed

    Yang, Shuo; Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Kawano, Takashi; Kakuta, Yoshitada

    2016-10-01

    Municipal solid waste incineration (MSWI) bottom-ash products possess qualifications to be utilized in cement production. However, the instant use of bottom ash is inhibited by a number of factors, among which the chlorine (Cl) content is always strictly restricted. In this paper, the unquenched MSWI bottom ash was used as the experimental substance, and the influences of thermal treatment and cooling methods on the content and existence of Cl in the ash residues were investigated. The characterization of the MSWI bottom-ash samples examined by utilizing X-ray diffraction, optical microscopy, scanning electron microscopy/energy dispersive X-ray spectroscopy. The experimental results show that as a function of thermal treatment, the reduction rate of Cl is slight below 15.0%, which is relatively low compared with water washing process. Different cooling methods had impacts on the existing forms of Cl. It was understood that most of Cl existed in the glass phase if the bottom ash was air cooled. Contrarily in case of water-quenched bottom ash, Cl could also be accumulated in the newly-formed quench products as chloride salts or hydrate substances such as Friedel's salt. PMID:26895375

  20. Hierarchical Order of Influence of Mix Variables Affecting Compressive Strength of Sustainable Concrete Containing Fly Ash, Copper Slag, Silica Fume, and Fibres

    PubMed Central

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal “influence” in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis. PMID:24707213

  1. Hierarchical order of influence of mix variables affecting compressive strength of sustainable concrete containing fly ash, copper slag, silica fume, and fibres.

    PubMed

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal "influence" in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis. PMID:24707213

  2. Cemented femoral fixation: the North Atlantic divide.

    PubMed

    Murray, David W

    2011-09-01

    In the United Kingdom, more cemented than cementless stems are implanted, whereas in North America, few cemented stems are implanted. This is primarily because cemented stems have not performed well in North America, whereas they have in the United Kingdom, as different designs have been used. The majority of cemented stems used in the United Kingdom are polished, collarless, and tapered. These are forgiving, as they subside within the cement mantle and compress the cement and stabilize the interface. They perform well in both young and active patients and elderly patients. They also do well in osteoporotic bone, with deformity, or with suboptimal cementing techniques. As the position of the stem can be varied, it is simple to achieve appropriate leg length, offset, and version. Cement can be used to deliver antibiotics locally. If revision is necessary, it is relatively straightforward. Cement has numerous advantages that outweigh the main disadvantage of an extended operating time. PMID:21902131

  3. Manufacture and properties of fluoride cement

    NASA Astrophysics Data System (ADS)

    Malata-Chirwa, Charles David

    This research work aimed at characterising composition, hydration and physical properties of fluoride cement, by studying samples of the cement obtained from Malawi, and comparing them to ordinary Portland cement. By confirming the suitable characteristics of fluoride cement through this work, the results of the research work provide a good basis for the wider adoption of fluoride cement as an alternative to ordinary Portland cement, especially in developing economies. Numerous accounts have been cited regarding the production and use of fluoride cement. Since there have not been conclusive agreement as to its properties, this study was limited to the theories of successful incorporation of fluoride compounds in the manufacture of fluoride cement. Hence, the properties and characteristics reported in this study relate to the cement currently manufactured in Malawi, and, on a comparative basis only, to that manufactured in other parts of the world. Samples of the fluoride cement used in the study were obtained by synthetic manufacture of the cement using common raw materials for the manufacture of fluoride cement that is limestone, silica sand, and fluorspar. These samples were subjected to several comparative tests used to characterise cements including examination under x-ray diffractometer, scanning electron microscopy and tests for setting time and compressive strength. Under similar laboratory conditions, it was possible to prove that fluoride cement hardens more rapidly than ordinary Portland cement. Also observed during the experimental work is that fluoride cement develops higher compressive strengths than ordinary Portland cement. The hardening and setting times are significantly different between the two cements. Also the nature of the hydration products, that is the microstructural development is significantly different in the two cements. The differences brought about between the two cements are because of the presence of fluorine during the clinkering

  4. Long duration ash probe

    DOEpatents

    Hurley, John P.; McCollor, Don P.; Selle, Stanley J.

    1994-01-01

    A long duration ash probe includes a pressure shell connected to a port in a combustor with a sample coupon mounted on a retractable carriage so as to retract the sample coupon within the pressure shell during sootblowing operation of the combustor. A valve mounted at the forward end of the pressure shell is selectively closeable to seal the sample coupon within the shell, and a heating element in the shell is operable to maintain the desired temperature of the sample coupon while retracted within the shell. The carriage is operably mounted on a pair of rails within the shell for longitudinal movement within the shell. A hollow carrier tube connects the hollow cylindrical sample coupon to the carriage, and extends through the carriage and out the rearward end thereof. Air lines are connected to the rearward end of the carrier tube and are operable to permit coolant to pass through the air lines and thence through the carrier tube to the sample coupon so as to cool the sample coupon.

  5. ITER helium ash accumulation

    SciTech Connect

    Hogan, J.T.; Hillis, D.L.; Galambos, J.; Uckan, N.A. ); Dippel, K.H.; Finken, K.H. . Inst. fuer Plasmaphysik); Hulse, R.A.; Budny, R.V. . Plasma Physics Lab.)

    1990-01-01

    Many studies have shown the importance of the ratio {upsilon}{sub He}/{upsilon}{sub E} in determining the level of He ash accumulation in future reactor systems. Results of the first tokamak He removal experiments have been analysed, and a first estimate of the ratio {upsilon}{sub He}/{upsilon}{sub E} to be expected for future reactor systems has been made. The experiments were carried out for neutral beam heated plasmas in the TEXTOR tokamak, at KFA/Julich. Helium was injected both as a short puff and continuously, and subsequently extracted with the Advanced Limiter Test-II pump limiter. The rate at which the He density decays has been determined with absolutely calibrated charge exchange spectroscopy, and compared with theoretical models, using the Multiple Impurity Species Transport (MIST) code. An analysis of energy confinement has been made with PPPL TRANSP code, to distinguish beam from thermal confinement, especially for low density cases. The ALT-II pump limiter system is found to exhaust the He with maximum exhaust efficiency (8 pumps) of {approximately}8%. We find 1<{upsilon}{sub He}/{upsilon}{sub E}<3.3 for the database of cases analysed to date. Analysis with the ITER TETRA systems code shows that these values would be adequate to achieve the required He concentration with the present ITER divertor He extraction system.

  6. Long duration ash probe

    DOEpatents

    Hurley, J.P.; McCollor, D.P.; Selle, S.J.

    1994-07-26

    A long duration ash probe includes a pressure shell connected to a port in a combustor with a sample coupon mounted on a retractable carriage so as to retract the sample coupon within the pressure shell during soot blowing operation of the combustor. A valve mounted at the forward end of the pressure shell is selectively closeable to seal the sample coupon within the shell, and a heating element in the shell is operable to maintain the desired temperature of the sample coupon while retracted within the shell. The carriage is operably mounted on a pair of rails within the shell for longitudinal movement within the shell. A hollow carrier tube connects the hollow cylindrical sample coupon to the carriage, and extends through the carriage and out the rearward end thereof. Air lines are connected to the rearward end of the carrier tube and are operable to permit coolant to pass through the air lines and thence through the carrier tube to the sample coupon so as to cool the sample coupon. 8 figs.

  7. Prompt gamma ray evaluation for chlorine analysis in blended cement concrete.

    PubMed

    Naqvi, A A; Maslehuddin, M; Kalakada, Zameer; Al-Amoudi, O S B

    2014-12-01

    Single prompt gamma ray energy has been evaluated to measure chlorine concentration in fly ash (FA), Super-Pozz (SPZ) and blast furnace slag (BFS) cement concrete specimens using a portable neutron generator-based Prompt Gamma Neutron Activation (PGNAA) setup. The gamma ray yield data from chloride concentration measurement in FA, SPZ and BFS cement concretes for 2.86-3.10, 5.72 and 6.11MeV chlorine gamma rays were analyzed to identify a gamma ray with common slope (gamma ray yield/Cl conc. wt%) for the FA, BFS and SPZ cement concretes. The gamma ray yield data for FA and SPZ cement concretes with varying chloride concentration were measured previously using a portable neutron generator-based PGNAA setup. In the current study, new data have been measured for chlorine detection in the BFS cement concrete using a portable neutron generator-based PGNAA setup for 2.86-3.10, 5.72, and 6.11MeV chlorine gamma rays. The minimum detection limit of chlorine in BFS cement concrete (MDC) was found to be 0.034±0.010, 0.032±0.010, 0.033±0.010 for 2.86-3.10, 5.72 and 6.11MeV gamma ray, respectively. The new BFS cement concrete data, along with the previous measurements for FA and SPZ cement concretes, have been utilized to identify a gamma ray with a common slope to analyze the Cl concentration in all of these blended cement concretes. It has been observed that the 6.11MeV chlorine gamma ray has a common slope of 5295±265 gamma rays/wt % Cl concentration for the portable neutron generator-based PGNAA setup. The minimum detectable concentration (MDC) of chlorine in blended cement concrete was measured to be 0.033±0.010wt % for the portable neutron generator-based PGNAA. Thus, the 6.11MeV chlorine gamma ray can be used for chlorine analysis of blended cement concretes. PMID:25063940

  8. RECYCLED WASTE-BASED CEMENT COMPOSITE PATCH MATERIALS FOR RAPID/PERMANENT ROAD RESTORATION.

    SciTech Connect

    SUGAMA,T.

    2001-07-31

    Over the past year, KeySpan Energy sponsored a research program at Brookhaven National Laboratory (BNL) aimed at recycling boiler ash (BA) and waste water treatment sludge (WWTS) byproducts generated from Keyspan's power stations into potentially useful materials, and at reducing concurrent costs for their disposal. Also, KeySpan has an interest in developing strategies to explicitly integrate industrial ecology and green chemistry. From our collaborative efforts with Keyspan (Diane Blankenhom Project Manager, and Kenneth Yager), we succeeded in recycling them into two viable products; Pb-exchange adsorbents (PEAs), and high-performance cements (HpCs). These products were made from chemically bonded cement and ceramic (CBC) materials that were synthesized through two-step chemical reaction pathways, acid-base and hydration. Using this synthesis technology, both the WWTS and BA served in acting as solid base reactants, and sodium polyphosphate, [-(-NaPO{sub 3}-)-{sub n}], known as an intermediator of fertilizer, was employed as the acid solution reactant. In addition, two commercial cement additives, Secar No. 51 calcium aluminate cement (CAC) and Type I calcium silicate cement (CSC), were used to improve mechanical behavior and to promote the rate of acid-base reaction of the CBC materials.

  9. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface.

    PubMed

    Waanders, Daan; Janssen, Dennis; Mann, Kenneth A; Verdonschot, Nico

    2010-11-16

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage or microcracks and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect the mechanical response of the cement-bone interface at various load levels in terms of plastic displacement and crack formation. Two FEA models were created, which were based on micro-computed tomography data of two physical cement-bone interface specimens. These models were subjected to tensile fatigue loads with four different magnitudes. Three deformation modes of the cement were considered: 'only creep', 'only damage' or 'creep and damage'. The interfacial plastic deformation, the crack reduction as a result of creep and the interfacial stresses in the bone were monitored. The results demonstrate that, although some models failed early, the majority of plastic displacement was caused by fatigue damage, rather than cement creep. However, cement creep does decrease the crack formation in the cement up to 20%. Finally, while cement creep hardly influences the stress levels in the bone, fatigue damage of the cement considerably increases the stress levels in the bone. We conclude that at low load levels the plastic displacement is mainly caused by creep. At moderate to high load levels, however, the plastic displacement is dominated by fatigue damage and is hardly affected by creep, although creep reduced the number of cracks in moderate to high load region. PMID:20692663

  10. A new method for municipal solid waste incinerator (MSWI) fly ash inertization, based on colloidal silica.

    PubMed

    Bontempi, E; Zacco, A; Borgese, L; Gianoncelli, A; Ardesi, R; Depero, L E

    2010-11-01

    Municipal solid waste incineration (MSWI) is a straightforward way to manage waste, however the disposal of process byproducts, mainly bottom and fly ash, is still a problem, because of their hazardous contents. Fly ash is a byproduct of many other processes that involve combustion to produce energy. In this paper we present and discuss a new method for MSWI fly ash inertization, mainly based on the use of colloidal silica as a stabilization agent for metals. In the patented procedure, fly ash of different provenance can be used to produce an inert and non-hazardous material, that can be reused. In fact to make the recovery process more efficient, landfilling should be totally avoided. For this reason, to enhance the possibility of reuse, a washing process, for salts recovery, is proposed as a final step of the inertization procedure. The obtained inert material is called COSMOS (COlloidal Silica Medium to Obtain Safe inert), and it is composed of calcium carbonate, calcium sulfate, silicon oxide and a wide quantity of non-soluble amorphous compounds. COSMOS does not contain any corrosive salts. This makes it extremely interesting for cement industry applications with several other advantages, and environmental benefits. The new proposed inertization procedure appears very promising, because it allows MSWI fly ash to be considered a valuable resource. Thanks to the obtained results, a demonstration project, in the frame of LIFE+, has been funded by the European Commission (LIFE+ 2008 project ENV/IT/000434, ). PMID:20959931

  11. Cementation and solidification of miscellaneous mixed wastes at the Rocky Flats Environmental Technology Site

    SciTech Connect

    Phillips, J.A.; Semones, G.B.

    1995-02-01

    The Rocky Flats Environmental Technology Site produces a variety of wastes which are amenable to micro-encapsulation in cement Portland cement is an inexpensive and readily available material for this application. The Waste Projects (WP) group at Rocky Flats evaluated cementation to determine its effectiveness in encapsulating several wastes. These included waste analytical laboratory solutions, incinerator ash, hydroxide precipitation sludge, and an acidic solution from the Delphi process (a chemical oxidation technology being evaluated as an alternative to incineration). WP prepared surrogate wastes and conducted designed experiments to optimize the cement formulation for the waste streams. These experiments used a Taguchi or factorial experimental design, interactions between the variables were also considered in the testing. Surrogate waste samples were spiked with various levels of each of six Resource Conservation and Recovery Act (RCRA) listed metals (Cd, Cr, Ba, Pb, Ni, and Ag), cemented using the optimized formulation, and analyzed for leach resistance using the Toxicity Characteristic Leaching Procedure (TCLP). The metal spike levels chosen were based on characterization data, and also based on an estimate of the highest levels of contaminants suspected in the waste. This paper includes laboratory test results for each waste studied. These include qualitative observations as well as quantitative data from TCLP analyses and environmental cycling studies. The results from these experiments show that cement stabilization of the different wastes can produce final waste forms which meet the current RCRA Land Disposal Restriction (LDR) requirements. Formulations that resulted in LDR compliant waste forms are provided. The volume increases associated with cementation are also lower than anticipated. Future work will include verification studies with actual mixed radioactive waste as well as additional formulation development studies on other waste streams.

  12. Possible applications for municipal solid waste fly ash.

    PubMed

    Ferreira, C; Ribeiro, A; Ottosen, L

    2003-01-31

    The present study focuses on existing practices related to the reuse of Municipal Solid Waste (MSW) fly ash and identifies new potential uses. Nine possible applications were identified and grouped into four main categories: construction materials (cement, concrete, ceramics, glass and glass-ceramics); geotechnical applications (road pavement, embankments); "agriculture" (soil amendment); and, miscellaneous (sorbent, sludge conditioning). Each application is analysed in detail, including final-product technical characteristics, with a special emphasis on environmental impacts. A comparative analysis of the different options is performed, stressing the advantages but also the weaknesses of each option. This information is systemized in order to provide a framework for the selection of best technology and final products. The results presented here show new possibilities for this waste reuse in a short-term, in a wide range of fields, resulting in great advantages in waste minimization as well as resources conservation. PMID:12493209

  13. Soluble salt removal from MSWI fly ash and its stabilization for safer disposal and recovery as road basement material.

    PubMed

    Colangelo, F; Cioffi, R; Montagnaro, F; Santoro, L

    2012-06-01

    Fly ash from municipal solid waste incinerators (MSWI) is classified as hazardous in the European Waste Catalogue. Proper stabilization processes should be required before any management option is put into practice. Due to the inorganic nature of MSWI fly ash, cementitious stabilization processes are worthy of consideration. However, the effectiveness of such processes can be severely compromised by the high content of soluble chlorides and sulphates. In this paper, a preliminary washing treatment has been optimized to remove as much as possible soluble salts by employing as little as possible water. Two different operating conditions (single-step and two-step) have been developed to this scope. Furthermore, it has been demonstrated that stabilized systems containing 20% of binder are suitable for safer disposal as well as for material recovery in the field of road basement (cement bound granular material layer). Three commercially available cements (pozzolanic, limestone and slag) have been employed as binders. PMID:22244615

  14. Controlling formaldehyde emissions with boiler ash.

    PubMed

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to <1 ppmv. Methanol is removed to a much lower extent. The efficiency of formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde. PMID:16053116

  15. Fly ash chemical classification based on lime

    SciTech Connect

    Fox, J.

    2007-07-01

    Typically, total lime content (CaO) of fly ash is shown in fly ash reports, but its significance is not addressed in US specifications. For certain applications a low lime ash is preferred. When a class C fly ash must be cementitious, lime content above 20% is required. A ternary S-A-C phase diagram pilot is given showing the location of fly ash compositions by coal rank and source in North America. Fly ashes from subbituminous coal from the Powder River Basin usually contain sufficient lime to be cementitious but blending with other coals may result in calcium being present in phases other than tricalcium aluminate. 9 refs., 1 fig.

  16. Cement applicator use for hip resurfacing arthroplasty.

    PubMed

    Jaeger, Sebastian; Rieger, Johannes S; Obermeyer, Beate; Klotz, Matthias C; Kretzer, J Philippe; Bitsch, Rudi G

    2015-05-01

    We compared the manufacturer recommended cementing technique for a femoral hip resurfacing implant (BHR, S&N) to a newly designed cement applicator on 20 porous carbon foam specimens. Substantial design changes and improvements of the cement applicator were necessary: The diameter and number of the cement escaping holes at the top of the applicator were optimized for medium viscosity cement. It was necessary to add four separate air inlet holes with large diameters. The inner shape of the applicator had to be adapted to the BHR design with a circular extending chamfer in the proximal region, a parallel inner wall and a second chamfer distally. The interface temperatures showed no risk for heat necrosis using both techniques. The cement penetration depth was more uniform and significantly reduced for the applicator cementing technique (4.34 ± 1.42 mm, 6.42 ± 0.43 mm, p = 0.001). The cement-applicator showed no cement defects compared to a large defect length (0.0 ± 0.0 mm, 10.36 ± 1.10 mm, p < 0.001) with the manufacturer recommended cementing technique. The cement applicator technique appears to be effective for a homogenous cement distribution without cement defects and safe with a lower risk of polar over-penetration. PMID:25772262

  17. Degradable borate glass polyalkenoate cements.

    PubMed

    Shen, L; Coughlan, A; Towler, M; Hall, M

    2014-04-01

    Glass polyalkenoate cements (GPCs) containing aluminum-free borate glasses having the general composition Ag2O-Na2O-CaO-SrO-ZnO-TiO2-B2O3 were evaluated in this work. An initial screening study of sixteen compositions was used to identify regions of glass formation and cement compositions with promising rheological properties. The results of the screening study were used to develop four model borate glass compositions for further study. A second round of rheological experiments was used to identify a preferred GPC formulation for each model glass composition. The model borate glasses containing higher levels of TiO2 (7.5 mol %) tended to have longer working times and shorter setting times. Dissolution behavior of the four model GPC formulations was evaluated by measuring ion release profiles as a function of time. All four GPC formulations showed evidence of incongruent dissolution behavior when considering the relative release profiles of sodium and boron, although the exact dissolution profile of the glass was presumably obscured by the polymeric cement matrix. Compression testing was undertaken to evaluate cement strength over time during immersion in water. The cements containing the borate glass with 7.5 mol % TiO2 had the highest initial compressive strength, ranging between 20 and 30 MPa. No beneficial aging effect was observed-instead, the strength of all four model GPC formulations was found to degrade with time. PMID:24435528

  18. Ash in fire affected ecosystems

    NASA Astrophysics Data System (ADS)

    Pereira, Paulo; Jordan, Antonio; Cerda, Artemi; Martin, Deborah

    2015-04-01

    Ash in fire affected ecosystems Ash lefts an important footprint in the ecosystems and has a key role in the immediate period after the fire (Bodi et al., 2014; Pereira et al., 2015). It is an important source of nutrients for plant recover (Pereira et al., 2014a), protects soil from erosion and controls soil hydrological process as runoff, infiltration and water repellency (Cerda and Doerr, 2008; Bodi et al., 2012, Pereira et al., 2014b). Despite the recognition of ash impact and contribution to ecosystems recuperation, it is assumed that we still have little knowledge about the implications of ash in fire affected areas. Regarding this situation we wanted to improve our knowledge in this field and understand the state of the research about fire ash around world. The special issue about "The role of ash in fire affected ecosystems" currently in publication in CATENA born from the necessity of joint efforts, identify research gaps, and discuss future cooperation in this interdisciplinary field. This is the first special issue about fire ash in the international literature. In total it will be published 10 papers focused in different aspects of the impacts of ash in fire affected ecosystems from several parts of the world: • Fire reconstruction using charcoal particles (Burjachs and Espositio, in press) • Ash slurries impact on rheological properties of Runoff (Burns and Gabet, in press) • Methods to analyse ash conductivity and sorbtivity in the laboratory and in the field (Balfour et al., in press) • Termogravimetric and hydrological properties of ash (Dlapa et al. in press) • Effects of ash cover in water infiltration (Leon et al., in press) • Impact of ash in volcanic soils (Dorta Almenar et al., in press; Escuday et al., in press) • Ash PAH and Chemical extracts (Silva et al., in press) • Microbiology (Barreiro et al., in press; Lombao et al., in press) We believe that this special issue will contribute importantly to the better understanding of

  19. Ash in fire affected ecosystems

    NASA Astrophysics Data System (ADS)

    Pereira, Paulo; Jordan, Antonio; Cerda, Artemi; Martin, Deborah

    2015-04-01

    Ash in fire affected ecosystems Ash lefts an important footprint in the ecosystems and has a key role in the immediate period after the fire (Bodi et al., 2014; Pereira et al., 2015). It is an important source of nutrients for plant recover (Pereira et al., 2014a), protects soil from erosion and controls soil hydrological process as runoff, infiltration and water repellency (Cerda and Doerr, 2008; Bodi et al., 2012, Pereira et al., 2014b). Despite the recognition of ash impact and contribution to ecosystems recuperation, it is assumed that we still have little knowledge about the implications of ash in fire affected areas. Regarding this situation we wanted to improve our knowledge in this field and understand the state of the research about fire ash around world. The special issue about "The role of ash in fire affected ecosystems" currently in publication in CATENA born from the necessity of joint efforts, identify research gaps, and discuss future cooperation in this interdisciplinary field. This is the first special issue about fire ash in the international literature. In total it will be published 10 papers focused in different aspects of the impacts of ash in fire affected ecosystems from several parts of the world: • Fire reconstruction using charcoal particles (Burjachs and Espositio, in press) • Ash slurries impact on rheological properties of Runoff (Burns and Gabet, in press) • Methods to analyse ash conductivity and sorbtivity in the laboratory and in the field (Balfour et al., in press) • Termogravimetric and hydrological properties of ash (Dlapa et al. in press) • Effects of ash cover in water infiltration (Leon et al., in press) • Impact of ash in volcanic soils (Dorta Almenar et al., in press; Escuday et al., in press) • Ash PAH and Chemical extracts (Silva et al., in press) • Microbiology (Barreiro et al., in press; Lombao et al., in press) We believe that this special issue will contribute importantly to the better understanding of

  20. Geotechnical characterization of a Municipal Solid Waste Incineration Ash from a Michigan monofill.

    PubMed

    Zekkos, Dimitrios; Kabalan, Mohammad; Syal, Sita Marie; Hambright, Matt; Sahadewa, Andhika

    2013-06-01

    A field and laboratory geotechnical characterization study of a Municipal Solid Waste Incineration Ash disposed of at the Carleton Farms monofill in Michigan was performed. Field characterization consisted of field observations, collection of four bulk samples and performance of shear wave velocity measurements at two locations. Laboratory characterization consisted of basic geotechnical characterization, i.e., grain size distribution, Atterberg limits, specific gravity tests, compaction tests as well as moisture and organic content assessment followed by direct shear and triaxial shear testing. The test results of this investigation are compared to results in the literature. The grain size distribution of the samples was found to be very similar and consistent with the grain size distribution data available in the literature, but the compaction characteristics were found to vary significantly. Specific gravities were also lower than specific gravities of silicic soils. Shear strengths were higher than typically reported for sandy soils, even for MSWI ash specimens at a loose state. Strain rate was not found to impact the shear resistance. Significant differences in triaxial shear were observed between a dry and a saturated specimen not only in terms of peak shear resistance, but also in terms of stress-strain response. In situ shear wave velocities ranged from 500 to 800 m/s at a depth of about 8m, to 1100-1200 m/s at a depth of 50 m. These high shear wave velocities are consistent with field observations indicating the formation of cemented blocks of ash with time, but this "ageing" process in MSWI ash is still not well understood and additional research is needed. An improved understanding of the long-term behavior of MSWI ash, including the effects of moisture and ash chemical composition on the ageing process, as well as the leaching characteristics of the material, may promote unbound utilization of the ash in civil infrastructure. PMID:23528205

  1. Physicochemical characterizations of nano-palm oil fuel ash

    NASA Astrophysics Data System (ADS)

    Rajak, Mohd Azrul Abdul; Majid, Zaiton Abdul; Ismail, Mohammad

    2015-07-01

    Palm Oil Fuel Ash (POFA) is known as a good supplementary cementing material due to its siliceous-rich content. The application of nanotechnology in the pozzolanic materials could invent new functions in the efficiency of physical and chemical properties of materials. Thus, the present study aims to generate nano-sized POFA and characterize the physicochemical properties of nano-palm oil fuel ash (nPOFA). The nPOFA was prepared by mechanically grinding micro POFA using a high intensity ball milling for 6 hours. The physicochemical properties of nPOFA were characterized via X-Ray Fluoresence (XRF), Scanning Emission microscopy- Energy Dispersive X-Ray (SEM-EDX), Transmission Electron Microscope (TEM) and X-Ray Diffraction (XRD). The particle size of nPOFA acquired from TEM analysis was in the range of 20 nm to 90 nm, while the average crystallite size calculated from XRD diffractogram was 61.5 nm. The resulting nPOFA has a BET surface area of 145.35 m2/g, which is more than 85% increment in surface area compared to micro-sized POFA. The morphology and elemental studies showed the presence of spherical as well as irregularly shaped and fine nPOFA particles contains with high silicon content. The presence of α-quartz as the major phase of the nPOFA was identified through XRD analysis. The study concludes that nPOFA has the potential as a supplementary cementing material due to the high silica content, high surface area and the unique behaviors of nano-structured particles.

  2. Physicochemical characterizations of nano-palm oil fuel ash

    SciTech Connect

    Rajak, Mohd Azrul Abdul; Majid, Zaiton Abdul; Ismail, Mohammad

    2015-07-22

    Palm Oil Fuel Ash (POFA) is known as a good supplementary cementing material due to its siliceous-rich content. The application of nanotechnology in the pozzolanic materials could invent new functions in the efficiency of physical and chemical properties of materials. Thus, the present study aims to generate nano-sized POFA and characterize the physicochemical properties of nano-palm oil fuel ash (nPOFA). The nPOFA was prepared by mechanically grinding micro POFA using a high intensity ball milling for 6 hours. The physicochemical properties of nPOFA were characterized via X-Ray Fluoresence (XRF), Scanning Emission microscopy- Energy Dispersive X-Ray (SEM-EDX), Transmission Electron Microscope (TEM) and X-Ray Diffraction (XRD). The particle size of nPOFA acquired from TEM analysis was in the range of 20 nm to 90 nm, while the average crystallite size calculated from XRD diffractogram was 61.5 nm. The resulting nPOFA has a BET surface area of 145.35 m{sup 2}/g, which is more than 85% increment in surface area compared to micro-sized POFA. The morphology and elemental studies showed the presence of spherical as well as irregularly shaped and fine nPOFA particles contains with high silicon content. The presence of α-quartz as the major phase of the nPOFA was identified through XRD analysis. The study concludes that nPOFA has the potential as a supplementary cementing material due to the high silica content, high surface area and the unique behaviors of nano-structured particles.

  3. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    PubMed

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models. PMID:18774136

  4. [Antimicrobial activity of orthodontic band cements].

    PubMed

    Pavic, J; Arriagada, M; Elgueta, J; García, C

    1990-01-01

    The prevalence of enamel decalcification and caries beneath orthodontic bands, has indicated the need for a new enamel binding adhesive orthodontic cement. The purpose of this study was to evaluate the antimicrobial activity, in vitro, on Streptococcus mutans and Lactobacillus, acidophillus, of three materials used to cements the orthodontic bands. The cements studied were: Zinc phosphate cement, Glass-ionomer cement, and Policarboxylate cement. Thirty petri plates were seeded with S. mutans, and thirty with L. acidophillus; on each plate three pellet were placed, one of each cement studied. Petri plates were incubated under microaerophilic conditions at 37 C, and checked at 72 hrs. for Streptococcus, mutans, and four days for Lactobacillus acidophillus to evaluate the inhibition zone. The results were tabulated for each material. It was demonstrated that exists important variations in the antimicrobial properties of the materials studied, as in the microbial sensitivity to these cements. PMID:2135908

  5. Immobilization of simulated radionuclide 133Cs+ by fly ash-based geopolymer.

    PubMed

    Li, Qin; Sun, Zengqing; Tao, Dejing; Xu, Yan; Li, Peiming; Cui, Hao; Zhai, Jianping

    2013-11-15

    The recent nuclear leak in Japan once again attracted people's attention to nuclear safety problems. Because of their poor thermal stability, those low-cost materials such as cement and asphalt cannot be used for the solidification of the radioactive wastes. In this work, the solidification behavior of 133Cs(+) by fly ash-based geopolymer was investigated. Leaching tests (carried out in deionized water, sulfuric acid and magnesium sulfate solutions) revealed that the geopolymer solidification had lower cumulative fraction leaching concentration (CFLC) of 133Cs(+) than that of cemented form. The thermal stability (high-temperature and freeze-thaw resistance) and acid-resistance of the geopolymer were also both better than that of cement. The geopolymer solidification block can acquire a compressive strength up to 30 MPa after 2h calcination at 1000 °C. The morphology and mineral phases of the geopolymer and the geopolymer solidification block were characterized by SEM and XRD, and EDX analysis indicated that most of Cs associated with the amorphous geopolymer gel. These results gave encouragement for the idea that the fly ash-based geopolymer could be used as a low-cost and high-efficiency material for the immobilization of radioactive wastes. PMID:24056244

  6. Cementing oil and gas wells

    SciTech Connect

    Bloys, J.B.; Wilson, W.N.; Bradshaw, R.D.

    1991-12-31

    This patent describes a cement composition for cementing in a well penetrating subterranean formations and having an aqueous drilling fluid containing at least one cement retarder. It comprises a major proportion of the drilling fluid from the well as it was drilled the fluid having a density in the range of about 9.0 - 18.0 ppg; water; a lesser proportion of dry cementitious material; about 0.5 to about 10.0 ppb of a dispersant selected from the group consisting of sulfonated styrene maleic anhydride, sulfonated styrene imide, and sulfonate styrene itaconic acid; and a compatible accelerator selected from the group consisting of acetic acid; the first 4 carbon esters thereof; acetamide; monoethanolamine; and diethanolamine.

  7. High temperature well bore cement slurry

    SciTech Connect

    Nahm, J.J.W.; Vinegar, H.J.; Karanikas, J.M.; Wyant, R.E.

    1993-07-13

    A low density well bore cement slurry composition is described suitable for cementing well bores with high reservoir temperatures comprising: (a) a high alumina cement in an amount of about 40 pounds per barrel of slurry or greater: (b) graphite in an amount greater than about one quarter, by volume, of the solids in the cement slurry; and (c) and a carrier fluid comprising drilling mud.

  8. ADVANCED CEMENTS FOR GEOTHERMAL WELLS

    SciTech Connect

    SUGAMA,T.

    2007-01-01

    Using the conventional well cements consisting of the calcium silicate hydrates (CaO-SiO{sub 2}-H{sub 2}O system) and calcium aluminum silicate hydrates (CaO-Al{sub 2}O{sub 3}-SiO{sub 2}-H{sub 2}O system) for the integrity of geothermal wells, the serious concern confronting the cementing industries was their poor performance in mechanically supporting the metallic well casing pipes and in mitigating the pipe's corrosion in very harsh geothermal reservoirs. These difficulties are particularly acute in two geological regions: One is the deep hot downhole area ({approx} 1700 m depth at temperatures of {approx} 320 C) that contains hyper saline water with high concentrations of CO{sub 2} (> 40,000 ppm) in conjunction with {approx} 100 ppm H{sub 2}S at a mild acid of pH {approx} 5.0; the other is the upper well region between the well's surface and {approx} 1000 m depth at temperatures up to 200 C. The specific environment of the latter region is characterized by highly concentrated H{sub 2}SO{sub 4} (pH < 1.5) brine containing at least 5000 ppm CO{sub 2}. When these conventional cements are emplaced in these harsh environments, their major shortcoming is their susceptibility to reactions with hot CO{sub 2} and H{sub 2}SO4, thereby causing their deterioration brought about by CO{sub 2}-catalyzed carbonation and acid-initiated erosion. Such degradation not only reduced rapidly the strength of cements, lowering the mechanical support of casing pipes, but also increased the extent of permeability of the brine through the cement layer, promoting the rate of the pipe's corrosion. Severely carbonated and acid eroded cements often impaired the integrity of a well in less than one year; in the worst cases, casings have collapsed within three months, leading to the need for costly and time-consuming repairs or redrilling operations. These were the reasons why the geothermal well drilling and cementing industries were concerned about using conventional well cements, and further

  9. Skin ulceration due to cement.

    PubMed

    Robinson, S M; Tachakra, S S

    1992-09-01

    Despite legislation that requires manufacturers to inform the public about the dangers of contact with cement, severe ulceration from cement contact still occurs. We present a retrospective study of seven patients presenting to this department over a 2-year period. All were male and employed in the building trade, their injuries being sustained whilst at work. The injuries were to the lower limb, often multiple and required a median of seven visits before healing was complete. One required hospital admission and skin grafting. PMID:1449582

  10. 21 CFR 872.3275 - Dental cement.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Dental cement. 872.3275 Section 872.3275 Food and... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification... filling or as a base cement to affix a temporary tooth filling, to affix dental devices such as crowns...

  11. 21 CFR 872.3275 - Dental cement.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Dental cement. 872.3275 Section 872.3275 Food and... DENTAL DEVICES Prosthetic Devices § 872.3275 Dental cement. (a) Zinc oxide-eugenol—(1) Identification... filling or as a base cement to affix a temporary tooth filling, to affix dental devices such as crowns...

  12. 46 CFR 148.225 - Calcined pyrites (pyritic ash, fly ash).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... be disposed of as prescribed in 33 CFR parts 151.55 through 151.77. ... 46 Shipping 5 2011-10-01 2011-10-01 false Calcined pyrites (pyritic ash, fly ash). 148.225 Section... § 148.225 Calcined pyrites (pyritic ash, fly ash). (a) This part does not apply to the shipment...

  13. 46 CFR 148.225 - Calcined pyrites (pyritic ash, fly ash).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... be disposed of as prescribed in 33 CFR parts 151.55 through 151.77. ... 46 Shipping 5 2014-10-01 2014-10-01 false Calcined pyrites (pyritic ash, fly ash). 148.225 Section... § 148.225 Calcined pyrites (pyritic ash, fly ash). (a) This part does not apply to the shipment...

  14. 46 CFR 148.225 - Calcined pyrites (pyritic ash, fly ash).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... be disposed of as prescribed in 33 CFR parts 151.55 through 151.77. ... 46 Shipping 5 2012-10-01 2012-10-01 false Calcined pyrites (pyritic ash, fly ash). 148.225 Section... § 148.225 Calcined pyrites (pyritic ash, fly ash). (a) This part does not apply to the shipment...

  15. 46 CFR 148.225 - Calcined pyrites (pyritic ash, fly ash).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... be disposed of as prescribed in 33 CFR parts 151.55 through 151.77. ... 46 Shipping 5 2013-10-01 2013-10-01 false Calcined pyrites (pyritic ash, fly ash). 148.225 Section... § 148.225 Calcined pyrites (pyritic ash, fly ash). (a) This part does not apply to the shipment...

  16. COMPARISON OF LEACHABLE TRACE ELEMENT LEVELS IN COAL GASIFIER ASH WITH LEVELS IN POWER PLANT ASH

    EPA Science Inventory

    The paper gives results of a comparison of the levels of 14 trace elements in leachates from three types of ash of a common origin coal. The 1-year study was conducted at the Kosovo plant in Obilic, Yugoslavia, comparing coal gasifier ash with fly ash and bottom ash from a coal-f...

  17. Sulfur cement production using by products of the perchloroethylene coal cleaning process and the FC4-1 cleaned soil

    SciTech Connect

    Bassam Masri, K.L.; Fullerton, S.L.

    1995-12-31

    An introductory set of experiments to show the feasibility of making sulfur cement were carried out at the University of Akron according to Parrett and Currett`s patent which requires the use of sulfur, a filler, a plasticizer, and a vulcanization accelerator. Small blocks of cement were made using byproducts of the perchloroethylene coal cleaning process. Extracted elemental and organic sulfur, ash and mineral matters from the float sink portion of the PCE process, and FC4-1 cleaned soil were used as substitutes for sulfur and filler needed for the production of sulfur cement. Leaching tests in different solutions and under different conditions were conducted on the sulfur blocks. Other tests such as strength, durability, resistance to high or low temperatures will be conducted in the future. Sulfur cement can be used as a sealing agent at a joint, roofing purposes, forming ornamental figures, and coating of exposed surfaces of iron or steel. When mixed with an aggregate, sulfur concrete is formed. This concrete can be used for structural members, curbings, guthers, slabs, and can be precast or cast at the job site. An advantage of sulfur cement over Portland cement is that it reaches its design strength in two to three hours after processing and it can be remelted and recast.

  18. Durability of conventional concretes containing black rice husk ash.

    PubMed

    Chatveera, B; Lertwattanaruk, P

    2011-01-01

    In this study, black rice husk ash (BRHA) from a rice mill in Thailand was ground and used as a partial cement replacement. The durability of conventional concretes with high water-binder ratios was investigated including drying shrinkage, autogenous shrinkage, depth of carbonation, and weight loss of concretes exposed to hydrochloric (HCl) and sulfuric (H(2)SO(4)) acid attacks. Two different replacement percentages of cement by BRHA, 20% and 40%, and three different water-binder ratios (0.6, 0.7 and 0.8) were used. The ratios of paste volume to void content of the compacted aggregate (γ) were 1.2, 1.4, and 1.6. As a result, when increasing the percentage replacement of BRHA, the drying shrinkage and depth of carbonation reaction of concretes increased. However, the BRHA provides a positive effect on the autogenous shrinkage and weight loss of concretes exposed to hydrochloric and sulfuric acid attacks. In addition, the resistance to acid attack was directly varied with the (SiO(2) + Al(2)O(3) + Fe(2)O(3))/CaO ratio. Results show that ground BRHA can be applied as a pozzolanic material and also improve the durability of concrete. PMID:20863608

  19. Use of cemented paste backfill in arsenic-rich tailings

    NASA Astrophysics Data System (ADS)

    Hamberg, Roger; Maurice, Christian; Alakangas, Lena

    2015-04-01

    Gold is extracted by cyanide leaching from inclusions in arsenopyrite from a mine in the north of Sweden. The major ore mineral assemblage consists of pyrrhotite and arsenopyrite-loellingite. Effluents from the gold extraction were treated with Fe2(SO4)3, with the aim to form stable As-bearing Fe-precipitates (FEP). The use of the method called cemented paste backfill (CPB) is sometimes suggested for the management of tailings. In CPB, tailings are commonly mixed with low proportions (3 - 7 %) of cement and backfilled into underground excavated area. To reduce costs, amendments such as granulated blast furnace slag (GBFS), biofuel fly ash (BFA) and cement kiln dust (CKD) are used for partial replacement of cement in CPB due to their pozzolanic and alkaline properties. The objective for this study was to evaluate the leaching behaviour of As in CPB-mixtures with low proportions (1 - 3 %) of BFA and ordinary cement and unmodified tailings. The selection of CPB-recipies was made based on technical and economical criterias to adress the demands deriving from the mining operations. Speciation of the As in ore and tailings samples revealed that mining processes have dissolved the majority of the arsenopyrite in the ore, causing secondary As phases to co-precipitate with newly formed FEP:s. Tank leaching tests (TLT) and weathering cells (WCT) were used to compare leaching behaviour in a monolithic mass contra a crushed material. Quantification of the presumed benefit of CPB was made by calculation of the cumulative leaching of As. Results from the leaching tests (TLT and WCT) showed that the inclusion of As-rich tailings into a cementitious matrix increased leaching of As. This behaviour could partially be explained by an increase of pH. The addition of alkaline binder materials to tailings increased As leaching due to the relocation of desorbed As from FEPs into less acid-tolerant species such as Ca-arsenates and cementitious As-phases. Unmodified tailings generated an

  20. Gasification of high ash, high ash fusion temperature bituminous coals

    DOEpatents

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  1. Transcriptomic Signatures of Ash (Fraxinus spp.) Phloem

    PubMed Central

    Mamidala, Praveen; Bonello, Pierluigi; Herms, Daniel A.; Mittapalli, Omprakash

    2011-01-01

    Background Ash (Fraxinus spp.) is a dominant tree species throughout urban and forested landscapes of North America (NA). The rapid invasion of NA by emerald ash borer (Agrilus planipennis), a wood-boring beetle endemic to Eastern Asia, has resulted in the death of millions of ash trees and threatens billions more. Larvae feed primarily on phloem tissue, which girdles and kills the tree. While NA ash species including black (F. nigra), green (F. pennsylvannica) and white (F. americana) are highly susceptible, the Asian species Manchurian ash (F. mandshurica) is resistant to A. planipennis perhaps due to their co-evolutionary history. Little is known about the molecular genetics of ash. Hence, we undertook a functional genomics approach to identify the repertoire of genes expressed in ash phloem. Methodology and Principal Findings Using 454 pyrosequencing we obtained 58,673 high quality ash sequences from pooled phloem samples of green, white, black, blue and Manchurian ash. Intriguingly, 45% of the deduced proteins were not significantly similar to any sequences in the GenBank non-redundant database. KEGG analysis of the ash sequences revealed a high occurrence of defense related genes. Expression analysis of early regulators potentially involved in plant defense (i.e. transcription factors, calcium dependent protein kinases and a lipoxygenase 3) revealed higher mRNA levels in resistant ash compared to susceptible ash species. Lastly, we predicted a total of 1,272 single nucleotide polymorphisms and 980 microsatellite loci, among which seven microsatellite loci showed polymorphism between different ash species. Conclusions and Significance The current transcriptomic data provide an invaluable resource for understanding the genetic make-up of ash phloem, the target tissue of A. planipennis. These data along with future functional studies could lead to the identification/characterization of defense genes involved in resistance of ash to A. planipennis, and in future

  2. Characterisation of an unprocessed landfill ash for application in concrete.

    PubMed

    Snelson, David G; Kinuthia, John M

    2010-11-01

    An investigation was carried out to establish the physical, mechanical and durability characteristics of an unprocessed pulverised fuel ash (PFA) from a former landfill site at the Power Station Hill near Church Village, South Wales, United Kingdom. This was aimed at establishing the suitability of the ash in the construction of the Church Village Bypass (embankment and pavement) and also in concrete to be used in the construction of the proposed highway. Concrete made using binder blends using various levels of PFA as replacement to Portland cement (PC) were subjected to compressive strength tests to establish performance. The concrete was also subjected to sodium sulphate attack by soaking concrete specimens in sulphate solution to establish performance in a sulphatic environment. Strength development up to 365 days for the concrete made with PC-PFA blends as binders (PC-PFA concrete), and 180 days for the PC-PFA paste, is reported. The binary PC-PFA concrete did not show good early strength development, but tended to improve at longer curing periods. The low early strength observed means that PC-PFA concrete can be used for low to medium strength applications for example blinding, low-strength foundations, crash barriers, noise reduction barriers, cycle paths, footpaths and material for pipe bedding. PMID:20633977

  3. Sustainable construction: composite use of tyres and ash in concrete.

    PubMed

    Snelson, D G; Kinuthia, J M; Davies, P A; Chang, S-R

    2009-01-01

    An investigation was carried out to establish the physical, mechanical and chemical characteristics of a non-standard (unprocessed) pulverised fuel ash (PFA) and waste tyres from a former landfill site at the Power Station Hill near Church Village, South Wales, United Kingdom. Investigations are on-going to establish the suitability of the fly ash and/or tyres in road construction (embankment and pavement) and also in concrete to be used in the construction of the proposed highway. This paper reports on concrete-based construction where concrete blends (using various levels of PFA as partial replacement for Portland cement (PC), and shredded waste tyres (chips 15-20mm) as aggregate replacement) were subjected to unconfined compressive strength tests to establish performance, hence, optimising mix designs. Strength development up to 180 days for the concrete made with PC-PFA blends as binders (PC-PFA concrete), with and without aggregate replacement with tyre chips, is reported. The binary PC-PFA concrete does not have good early strength but tends to improve at longer curing periods. The low early strength observed means that PC-PFA concrete cannot be used for structures, hence, only as low to medium strength applications such as blinding, low-strength foundations, crash barriers, noise reduction barriers, cycle paths, footpaths and material for pipe bedding. PMID:18799299

  4. Sustainable construction: Composite use of tyres and ash in concrete

    SciTech Connect

    Snelson, D.G.; Kinuthia, J.M.; Davies, P.A.; Chang, S.R.

    2009-01-15

    An investigation was carried out to establish the physical, mechanical and chemical characteristics of a non-standard (unprocessed) pulverised fuel ash (PFA) and waste tyres from a former landfill site at the Power Station Hill near Church Village, South Wales, United Kingdom. Investigations are on-going to establish the suitability of the fly ash and/or tyres in road construction (embankment and pavement) and also in concrete to be used in the construction of the proposed highway. This paper reports on concrete-based construction where concrete blends (using various levels of PFA as partial replacement for Portland cement (PC), and shredded waste tyres (chips 15-20 mm) as aggregate replacement) were subjected to unconfined compressive strength tests to establish performance, hence, optimising mix designs. Strength development up to 180 days for the concrete made with PC-PFA blends as binders (PC-PFA concrete), with and without aggregate replacement with tyre chips, is reported. The binary PC-PFA concrete does not have good early strength but tends to improve at longer curing periods. The low early strength observed means that PC-PFA concrete cannot be used for structures, hence, only as low to medium strength applications such as blinding, low-strength foundations, crash barriers, noise reduction barriers, cycle paths, footpaths and material for pipe bedding.

  5. Ash utilization for elimination of acid mine drainage

    SciTech Connect

    Petzrick, P.

    1997-09-01

    Maryland is surrounded by states whose coal production exceeds its own, namely West Virginia, Pennsylvania, and Virginia. Because of the State`s relatively limited coal production, the distribution of Abandoned Mine Land (AML) funds mandated by law leaves the State at a disadvantage. In order to support maryland`s overall ash utilization program, the State solicits assistance from electric utilities and any other parties who may benefit from the development of a cost-effective technology to seal abandoned underground mines with CCB-based grouts, replacing the conventional use of more costly Portland cement for such applications. The development of these mine sealing techniques can be used to abate Maryland`s AMD discharges, because sealing prevents the exposure of sulfur-bearing minerals in coal seams to oxygen and water, which causes AMD. Ultimately, it is for this reason that Maryland`s overall ash utilization program was developed: to coordinate and encourage the large-scale utilization of CCBs to eliminate AMD in Maryland waters.

  6. Quantification of the degree of reaction of fly ash

    SciTech Connect

    Ben Haha, M.; De Weerdt, K.; Lothenbach, B.

    2010-11-15

    The quantification of the fly ash (FA) in FA blended cements is an important parameter to understand the effect of the fly ash on the hydration of OPC and on the microstructural development. The FA reaction in two different blended OPC-FA systems was studied using a selective dissolution technique based on EDTA/NaOH, diluted NaOH solution, the portlandite content and by backscattered electron image analysis. The amount of FA determined by selective dissolution using EDTA/NaOH is found to be associated with a significant possible error as different assumptions lead to large differences in the estimate of FA reacted. In addition, at longer hydration times, the reaction of the FA is underestimated by this method due to the presence of non-dissolved hydrates and MgO rich particles. The dissolution of FA in diluted NaOH solution agreed during the first days well with the dissolution as observed by image analysis. At 28 days and longer, the formation of hydrates in the diluted solutions leads to an underestimation. Image analysis appears to give consistent results and to be most reliable technique studied.

  7. Utilization of fly ash in metallic composites

    SciTech Connect

    Rohatgi, P.K.; Guo, R.Q.; Golden, D.M.

    1996-10-01

    Fly ash particles have been successfully dispersed into aluminum alloy to make aluminum alloy-fly ash composites (Ashalloy) at University of Wisconsin-Milwaukee. Additions of solid and hollow particles of fly ash reduce the cost and density of aluminum castings while increasing their performance. Ashalloy represents a candidate material for high value added use of fly ash, while reducing the disposal volumes of fly ash for the electric utility industry and making the US foundries more competitive. The fly ash particle distribution in the matrix aluminum alloy and the microstructure of aluminum-fly ash composite was determined. Selected properties of cast aluminum-fly ash composites are also presented in this paper. Mechanical properties of aluminum-fly ash composites show that the composite possesses higher hardness and higher elastic modulus compared to the matrix alloy. The flow behavior of molten aluminum-fly ash slurries along with the components cast in aluminum-fly ash composites will be presented. Fly ash containing metal components have potential applications in covers, shrouds, casings, manifolds, valve covers, garden furniture, engine blocks in automotive, small engine and electromechanical industry sector.

  8. Leaching characteristics of toxic constituents from coal fly ash mixed soils under the influence of pH

    SciTech Connect

    Komonweeraket, Kanokwan; Cetin, Bora; Benson, Craig H.; Aydilek, Ahmet H.; Edil, Tuncer B.

    2015-04-15

    Highlights: • The impact of pH on the leaching of elements and metals from fly ash mixed soils. • Generally Ca, Cd, Mg, and Sr follows a cationic leaching pattern. • The leaching of As and Se shows an oxyanionic leaching pattern. • The leaching behavior of elements does not change based on material type. • Different fly ash types show different abilities in immobilizing trace elements. - Abstract: Leaching behaviors of Arsenic (As), Barium (Ba), Calcium (Ca), Cadmium (Cd), Magnesium (Mg), Selenium (Se), and Strontium (Sr) from soil alone, coal fly ash alone, and soil-coal fly ash mixtures, were studied at a pH range of 2–14 via pH-dependent leaching tests. Seven different types of soils and coal fly ashes were tested. Results of this study indicated that Ca, Cd, Mg, and Sr showed cationic leaching pattern while As and Se generally follows an oxyanionic leaching pattern. On the other hand, leaching of Ba presented amphoteric-like leaching pattern but less pH-dependent. In spite of different types and composition of soil and coal fly ash investigated, the study reveals the similarity in leaching behavior as a function of pH for a given element from soil, coal fly ash, and soil-coal fly ash mixtures. The similarity is most likely due to similar controlling mechanisms (e.g., solubility, sorption, and solid-solution formation) and similar controlling factors (e.g., leachate pH and redox conditions). This offers the opportunity to transfer knowledge of coal fly ash that has been extensively characterized and studied to soil stabilized with coal fly ash. It is speculated that unburned carbon in off-specification coal fly ashes may provide sorption sites for Cd resulting in a reduction in concentration of these elements in leachate from soil-coal fly ash mixture. Class C fly ash provides sufficient CaO to initiate the pozzolanic reaction yielding hydrated cement products that oxyanions, including As and Se, can be incorporated into.

  9. Bell Canyon Test (BCT) cement grout development report

    SciTech Connect

    Gulick, C.W. Jr.; Boa, J.A. Jr.; Buck, A.D.

    1980-12-01

    Development of the cement grout for the Bell Canyon Test was accomplished at the US Army Engineer Waterways Experiment Station (WES), Vicksburg, Mississippi. Initial development work centered on a saltwater grout with Class H cement, fly ash, and an expansive additive. Testing of the saltwater grout showed suitable properties except for the interface between anhydrite rock and grout in small core samples. Higher than expected permeability occurred at the interface because of space between the grout and the anhydrite; the space was produced as a result of allowing the specimens to dry. A change to freshwater grout and proper care to prevent the specimens from drying alleviated this condition. The BCT-1FF freshwater grout mixture was used in both the plug ONE and ONEX field grouting operations. Testing of the development grout mixtures was also done at Dowell, Pennsylvania State University, and Oak Ridge National Laboratory. Results of the testing and evaluation by the four laboratories are included in the report. Field batching, mixing, and placement of the grout at the plug locations for both plug ONE and ONEX were satisfactory with adequate quality control. The freshwater grout mixture maintained adequate flow characteristics for pumpability for 3 1/2 h during each of the two field operations. Physical property and expansivity data for the field samples through 90 days' age are in general agreement with laboratory development data. A large number of samples were obtained for inclusion in the long-term durability studies and the geochemical programs. The high-density, low water-cement ratio expansive grout (BCT-1FF) is considered to be an excellent candidate for plugging boreholes at most locations (except through halite sections).

  10. Effect of Sodium Carboxymethyl Celluloses on Water-catalyzed Self-degradation of 200-degree C-heated Alkali-Activated Cement

    SciTech Connect

    Sugama T.; Pyatina, T.

    2012-05-01

    We investigated the usefulness of sodium carboxymethyl celluloses (CMC) in promoting self-degradation of 200°C-heated sodium silicate-activated slag/Class C fly ash cementitious material after contact with water. CMC emitted two major volatile compounds, CO2 and acetic acid, creating a porous structure in cement. CMC also reacted with NaOH from sodium silicate to form three water-insensitive solid reaction products, disodium glycolate salt, sodium glucosidic salt, and sodium bicarbonate. Other water-sensitive solid reaction products, such as sodium polysilicate and sodium carbonate, were derived from hydrolysates of sodium silicate. Dissolution of these products upon contact with water generated heat that promoted cement’s self-degradation. Thus, CMC of high molecular weight rendered two important features to the water-catalyzed self-degradation of heated cement: One was the high heat energy generated in exothermic reactions in cement; the other was the introduction of extensive porosity into cement.

  11. Patch testing with cement containing iron sulfate.

    PubMed

    Bruze, M; Fregert, S; Gruvberger, B

    1990-01-01

    Addition of iron sulfate to cement means transformation of water-soluble hexavalent chromium into nonwater-soluble trivalent chromium. This has been the basis for preventive measures concerning sensitization to hexavalent chromium (chromate) in cement. For some years, iron sulfate has been added to cement manufactured in the Scandinavian countries. In the present in vivo study, cements with and without iron sulfate were compared concerning their capacity to elicit allergic patch-test reactions in eight chromate-hypersensitive individuals. No patch-test reactions were obtained from a water extract of cement with iron sulfate when appropriately buffered. PMID:2137395

  12. Process for cementing geothermal wells

    DOEpatents

    Eilers, Louis H.

    1985-01-01

    A pumpable slurry of coal-filled furfuryl alcohol, furfural, and/or a low molecular weight mono- or copolymer thereof containing, preferably, a catalytic amount of a soluble acid catalyst is used to cement a casing in a geothermal well.

  13. Use of co-combustion bottom ash to design an acoustic absorbing material for highway noise barriers.

    PubMed

    Arenas, Celia; Leiva, Carlos; Vilches, Luis F; Cifuentes, Héctor

    2013-11-01

    The present study aims to determine and evaluate the applicability of a new product consisting of coal bottom ash mixed with Portland cement in the application of highway noise barriers. In order to effectively recycle the bottom ash, the influence of the grain particle size of bottom ash, the thickness of the panel and the combination of different layers with various particle sizes have been studied, as well as some environmental properties including leachability (EN-12457-4, NEN-7345) and radioactivity tests. Based on the obtained results, the acoustic properties of the final composite material were similar or even better than those found in porous concrete used for the same application. According to this study, the material produced presented no environmental risk. PMID:23916843

  14. A comparison between sludge ash and fly ash on the improvement in soft soil

    SciTech Connect

    Deng-Fong Lin; Kae-Long Lin; Huan-Lin Luo

    2007-01-15

    In this study, the strength of soft cohesive subgrade soil was improved by applying sewage sludge ash as a soil stabilizer. Test results obtained were compared with earlier tests conducted on soil samples treated with fly ash. Five different proportions of sludge ash and fly ash were mixed with soft cohesive soil, and tests such as pH value, compaction, California bearing ratio, unconfined compressive strength (UCS), and triaxial compression were performed to understand soil strength improvement because of the addition of both ashes. Results indicate that pH values increase with extending curing age for soil with sludge ash added. The UCS of sludge ash/soil were 1.4 2 times better than untreated soil. However, compressive strength of sludge ash/soil was 20 30 kPa less than fly ash/soil. The bearing capacities for both fly ash/soil and sludge ash/soil were five to six times and four times, respectively, higher than the original capacity. Moreover, the cohesive parameter of shear strength rose with increased amounts of either ash added. Friction angle, however, decreased with increased amounts of either ash. Consequently, results show that sewage sludge ash can potentially replace fly ash in the improvement of the soft cohesive soil. 9 refs., 5 figs., 2 tabs.

  15. Use of weathered and fresh bottom ash mix layers as a subbase in road constructions: environmental behavior enhancement by means of a retaining barrier.

    PubMed

    Del Valle-Zermeño, R; Chimenos, J M; Giró-Paloma, J; Formosa, J

    2014-12-01

    The presence of neoformed cement-like phases during the weathering of non-stabilized freshly quenched bottom ash favors the development of a bound pavement material with improved mechanical properties. Use of weathered and freshly quenched bottom ash mix layers placed one over the other allowed the retention of leached heavy metals and metalloids by means of a reactive percolation barrier. The addition of 50% of weathered bottom ash to the total subbase content diminished the release of toxic species to below environmental regulatory limits. The mechanisms of retention and the different processes and factors responsible of leaching strongly depended on the contaminant under concern as well as on the chemical and physical factors. Thus, the immediate reuse of freshly quenched bottom ash as a subbase material in road constructions is possible, as both the mechanical properties and long-term leachability are enhanced. PMID:25180484

  16. Mesoscale texture of cement hydrates.

    PubMed

    Ioannidou, Katerina; Krakowiak, Konrad J; Bauchy, Mathieu; Hoover, Christian G; Masoero, Enrico; Yip, Sidney; Ulm, Franz-Josef; Levitz, Pierre; Pellenq, Roland J-M; Del Gado, Emanuela

    2016-02-23

    Strength and other mechanical properties of cement and concrete rely upon the formation of calcium-silicate-hydrates (C-S-H) during cement hydration. Controlling structure and properties of the C-S-H phase is a challenge, due to the complexity of this hydration product and of the mechanisms that drive its precipitation from the ionic solution upon dissolution of cement grains in water. Departing from traditional models mostly focused on length scales above the micrometer, recent research addressed the molecular structure of C-S-H. However, small-angle neutron scattering, electron-microscopy imaging, and nanoindentation experiments suggest that its mesoscale organization, extending over hundreds of nanometers, may be more important. Here we unveil the C-S-H mesoscale texture, a crucial step to connect the fundamental scales to the macroscale of engineering properties. We use simulations that combine information of the nanoscale building units of C-S-H and their effective interactions, obtained from atomistic simulations and experiments, into a statistical physics framework for aggregating nanoparticles. We compute small-angle scattering intensities, pore size distributions, specific surface area, local densities, indentation modulus, and hardness of the material, providing quantitative understanding of different experimental investigations. Our results provide insight into how the heterogeneities developed during the early stages of hydration persist in the structure of C-S-H and impact the mechanical performance of the hardened cement paste. Unraveling such links in cement hydrates can be groundbreaking and controlling them can be the key to smarter mix designs of cementitious materials. PMID:26858450

  17. Mesoscale texture of cement hydrates

    PubMed Central

    Ioannidou, Katerina; Krakowiak, Konrad J.; Bauchy, Mathieu; Hoover, Christian G.; Masoero, Enrico; Yip, Sidney; Ulm, Franz-Josef; Levitz, Pierre; Pellenq, Roland J.-M.; Del Gado, Emanuela

    2016-01-01

    Strength and other mechanical properties of cement and concrete rely upon the formation of calcium–silicate–hydrates (C–S–H) during cement hydration. Controlling structure and properties of the C–S–H phase is a challenge, due to the complexity of this hydration product and of the mechanisms that drive its precipitation from the ionic solution upon dissolution of cement grains in water. Departing from traditional models mostly focused on length scales above the micrometer, recent research addressed the molecular structure of C–S–H. However, small-angle neutron scattering, electron-microscopy imaging, and nanoindentation experiments suggest that its mesoscale organization, extending over hundreds of nanometers, may be more important. Here we unveil the C–S–H mesoscale texture, a crucial step to connect the fundamental scales to the macroscale of engineering properties. We use simulations that combine information of the nanoscale building units of C–S–H and their effective interactions, obtained from atomistic simulations and experiments, into a statistical physics framework for aggregating nanoparticles. We compute small-angle scattering intensities, pore size distributions, specific surface area, local densities, indentation modulus, and hardness of the material, providing quantitative understanding of different experimental investigations. Our results provide insight into how the heterogeneities developed during the early stages of hydration persist in the structure of C–S–H and impact the mechanical performance of the hardened cement paste. Unraveling such links in cement hydrates can be groundbreaking and controlling them can be the key to smarter mix designs of cementitious materials. PMID:26858450

  18. Lightweight Cement Slurries based on vermiculite

    NASA Astrophysics Data System (ADS)

    Minaev, K.; Gorbenko, V.; Ulyanova, O.

    2014-08-01

    The main purpose of the research is to study the lightweight cement slurry based on vermiculite and its parameters in accordance with GOST 1581-96 requirements as well as improvement of its formulation by polymer additives. Analysis of vermiculite-containing mixture providing the lowest density while maintaining other required parameters was conducted. As a cement base, cement PTscT-I-G-CC-1, cement PTscT - 100 and vermiculite M200 and M150 were used. Vermiculite content varied from 10 to 15 %; and water-to-cement-ratio ranged from 0.65 to 0.8. To sum up, despite the fact that lightweight cement slurry based on vermiculite satisfies GOST 1581-96 requirements under laboratory conditions, field studies are necessary in order to make a conclusion about applicability of this slurry for well cementing.

  19. Petrographic characterization of economizer fly ash

    SciTech Connect

    Valentim, B.; Hower, J.C.; Soares, S.; Guedes, A.; Garcia, C.; Flores, D.; Oliveira, A.

    2009-11-15

    Policies for reducing NOx emissions have led power plants to restrict O{sub 2}, resulting in high-carbon fly ash production. Therefore, some potentially useful fly ash, such as the economizer fly ash, is discarded without a thorough knowledge of its composition. In order to characterize this type of fly ash, samples were collected from the economizer Portuguese power plant burning two low-sulfur bituminous coals. Characterization was also performed on economizer fly ash subsamples after wet sieving, density and magnetic separation. Analysis included atomic absorption spectroscopy, loss-on-ignition, scanning electron microscopy/energy-dispersive X-ray spectroscopy, optical microscopy, and micro-Raman spectroscopy.

  20. Effect of silica forms in rice husk ash on the properties of concrete

    NASA Astrophysics Data System (ADS)

    Bui, Le Anh-Tuan; Chen, Chun-Tsun; Hwang, Chao-Lung; Wu, Wei-Sheng

    2012-03-01

    The strength and durability properties of concrete with or without three types of rice husk ash (RHA), namely, amorphous, partial crystalline, and crystalline RHA, were investigates. The three types of RHA were added into concrete at a 20% replacement level. Consequently, the pozzolanic reactivity of amorphous RHA was higher than that of partial crystalline and crystalline RHA. Concrete added with amorphous RHA showed excellent characteristics in its mechanical and durability properties. The results showed that the higher the amount of crystalline silica in RHA, the lower the concrete resistivity value became. When compared with each other, concretes with 20% of the cement replaced with these types of RHA achieved similar ultrasonic pulse velocity values, but all were lower than that of the control concrete. The incorporation of these kinds of RHA significantly reduced chloride penetration. The results not only encourage the use of amorphous materials, they also support the application of crystalline or partial crystalline RHA as mineral and pozzolanic admixtures for cement.

  1. The effect of high curing temperature on the reaction kinetics in MK/lime and MK-blended cement matrices at 60 deg. C

    SciTech Connect

    Rojas, Moises Frias; Sanchez de Rojas, M.I

    2003-05-01

    It is well known that the pozzolanic reaction between metakaolin (MK) and calcium hydroxide produces CSH, C{sub 2}ASH{sub 8} (stratlingite), C{sub 4}AH{sub 13} and C{sub 3}ASH{sub 6} (hydrogarnet). However, the presence or absence of these hydrated phases depends on different parameters, such as curing temperature, matrix used, etc. This paper shows the results of a study in order to know the effect of high curing temperature (60 deg. C) on the kinetics of the pozzolanic reaction in different matrices. MK/lime (calcium hydroxide) and MK-blended cement matrices were studied in samples stored and cured at 60 deg. C and up to 123 days of hydration. The nature, sequence and crystallinity of the hydrated phases were analysed using differential thermal analysis (DTA) and X-ray diffraction (XRD) techniques. Results showed that the sequence and formation of the hydrated phases was different in both matrices cured at 60 deg. C. In an MK/lime matrix, C{sub 2}ASH{sub 8}, C{sub 4}AH{sub 13} and C{sub 3}ASH{sub 6} were the main hydrated phases; while in an MK-blended cement, stratlingite was the sole hydrated phase issued from pozzolanic reaction. The DTA and XRD data also reveal an important fact: there is no evidence of the presence of hydrogarnet in blended cements.

  2. Seismic Response of Carbonate Cemented Sandstones

    NASA Astrophysics Data System (ADS)

    Dutta, T.; Mukerji, T.; Mavko, G.

    2007-12-01

    This study focuses on how carbonate cementation precipitated at the key sequence stratigraphic surfaces impact the seismic impedance. Our goals are two-fold: (1) to identify the sedimentological variations within carbonate- cemented sandstones and (2) to quantify their effects on P-impedance. To accomplish this goal, we identify the relationship between carbonate cementation and key stratigraphic surfaces, such as, the incision surfaces and the flooding surfaces. Next, we use effective medium models to quantify the impact of sediment parameters on P- impedance. We find that the carbonate cemented sandstones are extremely heterogeneous in nature, even within a depth interval of 60 meter in our study area offshore Equatorial Guinea, West Africa. Their grain-size, sorting, mineralogy, clay-content, amount of cement and degree of leaching vary considerably. We identify two distinct clusters of data in the P-impedance vs. porosity plane. The carbonate cemented sandstones from the base of incision are usually associated with lower shaliness, lower porosity and higher P-impedance. On the contrary, data from the top of flooding surfaces exhibit higher shaliness, higher porosity and lower P-impedance. The contact cement model fails to predict the trend shown by the later cluster of data. The predictions using the constant cement model with 1% constant carbonate cement, and the modified stiffsand model with 15% critical porosity agree reasonably well with the data. Furthermore, we find that the modified differential effective media model with 40% percolation porosity, and Berryman's self consistent model with 20% percolation porosity fit P- impedance vs. porosity trend of the carbonated cemented sandstones. In conclusion, the carbonate cements are different than the siliciclastic cements in terms of sedimentological parameters, and the commonly used rock physics model for quartz cemented sandstones are not always suitable to predict P-impedance vs. porosity trends for the

  3. Boiler wood ash as a soil amendment

    SciTech Connect

    Mitchell, C.C.

    1996-12-31

    Each of the 88 pulp and paper mills in the southeastern United States produces an average of 43 t of boiler ash daily (47 US tons). Forty percent is wood ash, 5% is coal ash, and the remaining is a combination ash. An analysis of boiler ash from 14 Alabama pulp and paper mills averaged 38% CaCO3 equivalent with a dry density of 500 kg m{sup -3}. Most agricultural soils in the southeastern US require periodic application of ground limestone in order to maintain productivity. Using boiler wood ash and combination ash as an alternative to ground limestone is agronomically productive, environmentally safe, and fiscally sound for both the ash producer and the landowner/ farmer. While plant, nutrient content of ash is variable, it should be considered as an incidental source of plant nutrients for field crops. Metals and phytotoxic components are very low. Extensive research has been reported on the value and safety of wood-fired boiler ashes. Nevertheless, research and development projects continue in efforts to assure safe use of boiler wood ash as an alternative soil liming material.

  4. Ash fusion study of West Virginia coals

    SciTech Connect

    Ashton, K.C., Smith, C.J.; Hohn, M.E.

    1984-12-01

    As more industries and utilities convert to coal, ash fusion information becomes more important for boiler design (waste disposal systems). For example, burning a low fusion temperature coal can cause slagging - the buildup of molten ash on boiler waterwall tubes. Not only is boiler efficiency lowered, but downtime is also increased. Recently, potential buyers of West Virginia coal have inquired frequently about ash fusion. However, the amount of information in the West Virginia Geological and Economic Survey's data base is limited to data from about 800 samples, 50% of which were collected in five counties. Thus, the survey is conducting a study of ash fusion temperatures for the state's coals, to increase available data and its geographic coverage. A Leco AF-500 automated ash fusion analyzer was used in this study, which addresses: 1) reliability of results from an automated analyzer, 2) comparison of automated data with conventional data, 3) techniques of sample preparation, high-temperature ashing, and cone preparation, 4) ash-fusion trends in the state, and 5) research developments. The research sought to develop for West Virginia coal a statistical correlation model relating ash-elemental data with fusion data, and to investigate the relationship between ash color and fusion temperature. (Light-colored ashes generally have higher fusion temperatures than darker ashes.)

  5. Variations in Compressive Strength of Geopolymer due to the CaO Added Fly Ash

    NASA Astrophysics Data System (ADS)

    Zhao, Yuqing; Koumoto, Tatsuya; Kondo, Fumiyoshi

    Recently, geopolymer has been a noteworthy material which can be used as a replacement for portland cement. The mechanical characteristics and consistency of the geopolymer are strongly affected by its chemical components of fly ash. The variations in compressive strength of geopolymer due to the CaO added fly ash were investigated in this paper. The compressive strengths of geopolymer were increased with an increase in the curing period, and the characteristics changed from the one of plastic soil material to brittle material such as concrete, regardless of CaO content. Also, the results of compressive strength and modulus of deformation showed their maximum value in the case of 8-10% CaO content. From this result, the maximum characteristics of the strengths were assumed to be exerted in case which the water draining process of geopolymer was balanced with the water absorbing process of additional CaO.

  6. Gasification of ash-containing solid fuels

    SciTech Connect

    Moss, G.

    1983-03-01

    Ash-contaminated solid or semi-solid fuel is passed into the bottom zone of a fluidized bed gasifier, preferably containing cao to fix labile sulfur moieties, and gasified at a temperature below the ash-softening point. The resulting char and ash of relatively low size and/or weight pass to a top zone of the bed wherein the char is gasified at a temperature above the ash-softening point whereby a substantial proportion of the ash sticks to and agglomerates with solids in the top zone until the particle size and/or weight of the resulting agglomerates causes them to sink to the bottom of the gasifier from where they can be recovered. The hot gases leaving the top of the gasifying bed have a reduced burden of entrained ash, and may be cooled to prevent any entrained ash adhering to downstream equipment through which the gases pass.

  7. Deterioration of hardened cement paste under combined sulphate-chloride attack investigated by synchrotron XRD

    NASA Astrophysics Data System (ADS)

    Stroh, J.; Meng, B.; Emmerling, F.

    2016-06-01

    The exact mechanisms of the phase transitions caused by a combined sulphate-chloride attack are discussed controversially. The main points concern the mutual influences of sulphate and chloride ions during the secondary binding processes of these anions within cement hydrate phases. We simulated combined sulphate-chloride attack under laboratory conditions using solutions containing NaCl and Na2SO4 in different concentrations. Three sample compositions were used for the preparation of the specimens. In two of them, 30% of Portland cement was replaced by supplementary cementitious materials (fly ash, slag). The phase distribution in the samples was determined using synchrotron X-ray diffraction. The analysis with high spatial resolution allows the localisation of the secondary phase formation in the microstructural profile of the sample. A mechanism of the phase developments under combined sulphate-chloride attack is derived.

  8. Waste form development/test. [Low-density polyethylene and modified sulfur cement as solidification agents

    SciTech Connect

    Kalb, P.D.; Colombo, P.

    1983-01-01

    The main objective of this study is to investigate new solidification agents relative to their potential application to wastes generated by advanced high volume reduction technologies, e.g., incinerator ash, dry solids, and ion exchange resins. Candidate materials selected for the solidification of these wastes include a modified sulfur cement and low-density polyethylene, neither of which are currently employed commerically for the solidification of low-level waste (LLW). As both the modified sulfur cement and the polyethylene are thermoplastic materials, a heated screw type extruder is utilized in the production of waste form samples for testing and evaluation. In this regard, work is being conducted to determine the range of conditions under which these solidification agents can be satisfactorily applied to the specific LLW streams and to provide information relevant to operating parameters and process control.

  9. The effect of cement creep and cement fatigue damage on the micromechanics of the cement-bone interface

    PubMed Central

    Waanders, Daan; Janssen, Dennis; Mann, Kenneth A.; Verdonschot, Nico

    2010-01-01

    The cement-bone interface provides fixation for the cement mantle within the bone. The cement-bone interface is affected by fatigue loading in terms of fatigue damage, or micro cracks, and creep, both mostly in the cement. This study investigates how fatigue damage and cement creep separately affect the mechanical response of the cement-bone interface at various load levels in terms of plastic displacement and crack formation. Two FEA models were created, which were based on micro-computed tomography data of two physical cement-bone interface specimens. These models were subjected to tensile fatigue loads with four different magnitudes. Three deformation modes of the cement were considered; ‘only creep’, ‘only damage’ or ‘creep and damage’. The interfacial plastic deformation, the crack reduction as a result of creep and the interfacial stresses in the bone were monitored. The results demonstrate that, although some models failed early, the majority of plastic displacement was caused by fatigue damage, rather than cement creep. However, cement creep does decrease the crack formation in the cement up to 20%. Finally, while cement creep hardly influences the stress levels in the bone, fatigue damage of the cement considerably increases the stress levels in the bone. We conclude that at low load levels the plastic displacement is mainly caused by creep. At moderate to high load levels, however, the plastic displacement is dominated by fatigue damage and is hardly affected by creep, although creep reduced the number of cracks in moderate to high load region. PMID:20692663

  10. Fly ash/Kaolin based geopolymer green concretes and their mechanical properties.

    PubMed

    Okoye, F N; Durgaprasad, J; Singh, N B

    2015-12-01

    Geopolymer concrete mixes were cast using fly ash, kaolin, sodium hydroxide, potassium hydroxide, sodium silicate and aggregates. Portland cement concrete (M30) was used as a reference sample. The effect of silica fume, temperature (40 °C, 60 °C, 80 °C, 100 °C and 120 °C), sodium and potassium hydroxides and different superplasticizers on the compressive strength are reported [1]. Maximum strength was found at 100 °C and 14 M alkali solution [1]. PMID:26693505

  11. Fly ash/Kaolin based geopolymer green concretes and their mechanical properties

    PubMed Central

    Okoye, F.N.; Durgaprasad, J.; Singh, N.B.

    2015-01-01

    Geopolymer concrete mixes were cast using fly ash, kaolin, sodium hydroxide, potassium hydroxide, sodium silicate and aggregates. Portland cement concrete (M30) was used as a reference sample. The effect of silica fume, temperature (40 °C, 60 °C, 80 °C, 100 °C and 120 °C), sodium and potassium hydroxides and different superplasticizers on the compressive strength are reported [1]. Maximum strength was found at 100 °C and 14 M alkali solution [1]. PMID:26693505

  12. Use of stabilized bottom ash for bound layers of road pavements.

    PubMed

    Toraldo, Emanuele; Saponaro, Sabrina; Careghini, Alessandro; Mariani, Edoardo

    2013-05-30

    This paper reports about the lab scale results obtained by using stabilized bottom ash (SBA) from an Italian municipal solid waste incinerator as aggregates in cement-bound mixes and asphalt concretes for road pavements. The investigation focused on SBA content. From the road construction point of view, performance related to compaction, volumetric and mechanical properties were assessed. The environmental aspects were investigated performing leaching tests. The results suggested that SBA satisfied the environmental Italian law for reuse of non-hazardous waste but affected significantly the stress-strain behavior of the final products. Therefore a maximum percentage of 10% was suggested. PMID:23535513

  13. Dioxins, metals, and fish toxicity in ash residue from space heaters burning used motor oil.

    PubMed

    Delistraty, Damon; Stone, Alex

    2007-06-01

    Ash residue, generated from burning used motor oil, is a complex and ubiquitous waste stream. Ash samples were collected from space heaters and analyzed for dioxins (N=10), expressed as toxic equivalents (TEQ), and heavy metals (N=9). TEQ averaged 148-164 ng kg(-1) (standard deviation [SD] 385-416 ng kg(-1)), depending on methods used for non-detects (NDs) and toxic equivalency factors (TEFs). It is notable that median TEQ (2.89-3.49 ng kg(-1)) was about 50 fold lower, reflecting the influence of several high end values on the mean. The proportion of NDs among 17 polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) in each sample averaged 38.2% (range 0-94.1%). Total metals averaged 103,000 mg kg(-1) (SD 26,600 mg kg(-1)), with Zn, Cu, and Pb contributing 89.3%, 6.4%, and 3.0% of the total, respectively. Rainbow trout bioassays resulted in median mortalities of 3.2% and 42.0% (respective SD 25.3% and 43.2%) at ash concentrations of 10 and 100 mg l(-1), respectively. Nominal concentrations of several metals (e.g., Cu, Zn) in the fish bioassay exceeded their reported median lethal concentrations (LC50s) for the test species. Multiple regressions (Bonferroni P<0.05) demonstrated that most of the variance in fish mortality could be accounted for by pH, metals (e.g., As, Cd, Pb), and TEQ. Mean TEQ concentration in used oil ash ranked on the high end of TEQ content in other environmental matrices, including wood ash, cement kiln dust, biosolids, and soils. Overall, these results suggest that suitable disposal methods are needed for ash generated from burning used motor oil. PMID:17350666

  14. Use of FGD gypsum and bottom ash in roadway and building construction

    SciTech Connect

    Saylak, D.; Sorensen, G.; Gadalla, A.

    1994-07-01

    A 24-month three-phase program was undertaken to exploit the beneficial use of FGD (Flue gas desulfurization) by-products and bottom ash for roadway and building construction applications. This report discusses the results generated during the first year of this study. In Phase I, a 2-lane, 300-foot long experimental test section was constructed utilizing a 7 percent cement-stabilized blend of FGD by-product gypsum and two types of bottom ash generated at the ALCOA facility in Rockdale, Texas. The aggregate for this mixture was a 50/50 blend of gypsum and ash. The ash fraction was comprised of a 75/25 blend of a wet bottom ash (boiler slag) and a dry bottom ash. The results of an on-going 18 month post-construction evaluation of the test section are presented. The field evaluations involve Falling Weight Deflectometer measurements of the modulus and deformation of the base and in-situ deformations under traffic loads using state-of-the-art Multidepth Deformation devices. Ground water seepage is being measured for environmental impact analysis of the by-product in the roadbase. Phase II utilizes FGD calcium sulfate by-product for the production of unfired brick, cinderblock and masonry components for building construction. All components were tested for compliance with ASTM specifications for commercial grade bricks. All products are currently undergoing an 18-month evaluation under exposure to the elements. Phase III was designed to study the oxidation of an FGD calcium sulfite (Gypsite) currently being produced in TU-Electric`s FGD scrubber operations. Useless in its by-product form, the Gypsite was subjected to a series of processes to convert it to the more useable dihydrate (Gypsum) or hemihydrate (Plaster of Paris) form. Along with the Electric Power Research Institute this program was co-sponsored by TU-Electric of Dallas, Texas and ALCOA, Rockdale, Texas.

  15. Sequestration of carbon dioxide by indirect mineralization using Victorian brown coal fly ash.

    PubMed

    Sun, Yong; Parikh, Vinay; Zhang, Lian

    2012-03-30

    The use of an industry waste, brown coal fly ash collected from the Latrobe Valley, Victoria, Australia, has been tested for the post-combustion CO(2) capture through indirect minersalization in acetic acid leachate. Upon the initial leaching, the majority of calcium and magnesium in fly ash were dissolved into solution, the carbonation potential of which was investigated subsequently through the use of a continuously stirred high-pressure autoclave reactor and the characterization of carbonation precipitates by various facilities. A large CO(2) capture capacity of fly ash under mild conditions has been confirmed. The CO(2) was fixed in both carbonate precipitates and water-soluble bicarbonate, and the conversion between these two species was achievable at approximately 60°C and a CO(2) partial pressure above 3 bar. The kinetic analysis confirmed a fast reaction rate for the carbonation of the brown coal ash-derived leachate at a global activation energy of 12.7 kJ/mol. It is much lower than that for natural minerals and is also very close to the potassium carbonate/piperazine system. The CO(2) capture capacity of this system has also proven to reach maximum 264 kg CO(2)/ton fly ash which is comparable to the natural minerals tested in the literature. As the fly ash is a valueless waste and requires no comminution prior to use, the technology developed here is highly efficient and energy-saving, the resulting carbonate products of which are invaluable for the use as additive to cement and in the paper and pulp industry. PMID:22326240

  16. Solvent extraction separation of copper and zinc from MSWI fly ash leachates.

    PubMed

    Tang, Jinfeng; Steenari, Britt-Marie

    2015-10-01

    Fly ash from combustion of municipal solid waste (MSW) contains significant amounts of metals, some of which are valuable and some of which are potentially toxic. This type of ash is most often stabilized and landfilled which means that the metals will be difficult to reclaim at a later stage. In recent years efforts have been made to develop feasible methods to recover selected metals, such as Zn, from MSW fly ash. If this would be possible, a significant amount of valuable metals could be re-inserted in the industrial material loops. This paper describes the development and evaluation of a process for recovery of Cu and Zn from MSW combustion fly ash based on hydrochloric acid leaching followed by two solvent extraction processes, one for each metal. The separation of Cu from the acid leachate was done using an aldoxime extractant, LIX860N-I, in kerosene and a mixture of phosphine oxides, Cyanex 923, also in kerosene, was used for extraction of Zn from the Cu-depleted aqueous phase. The extraction of Cu was selective, but a significant amount of other metals, such as Fe and Pb, were co-extracted together with Zn. It was shown that it is possible to decrease the contamination of Fe by using a suitable concentration of nitric acid solution for stripping or by removing the contaminating metals through cementation. The suggested process was tested for two MSW combustion fly ashes in laboratory scale experiments and gave Cu yields of 69-87% and Zn yields of 75-80% based on the contents in the ash. PMID:26227183

  17. Effect of shrinkage and moisture content on the physical characteristics of blended cement mortars

    SciTech Connect

    Kanna, V.; Olson, R.A.; Jennings, H.M.

    1998-10-01

    The effects of drying on mortars containing Portland cement blended with fly ash or slag on the shrinkage, extent of surface cracking, pore size distribution as measured by mercury intrusion porosimetry, flexural strength, fracture toughness, and Young`s modulus are reported. Specimens were exposed to conditions of 100% relative humidity (RH), 50% RH, and/or oven-drying at 105 C. Drying coarsened the pore structure and increased the density of surface cracks, but surprisingly increased the flexural strength and the fracture toughness, and as anticipated lowered the Young`s modulus. This was regardless of the content of mineral admixture.

  18. Gaseous mercury from curing concretes that contain fly ash: laboratory measurements.

    PubMed

    Golightly, Danold W; Sun, Ping; Cheng, Chin-Min; Taerakul, Panuwat; Walker, Harold W; Weavers, Linda K; Golden, Dean M

    2005-08-01

    Total gaseous mercury in headspace air was measured for enclosed concretes dry curing at 40 degrees C for intervals of 2, 28, and 56 days. Release of mercury was confirmed for ordinary Portland cement concrete (OPC) and three concretes in which class F fly ash substituted for a fraction of the cement: (a) 33% fly ash (FA33), (b) 55% fly ash (FA55), and (c) 33% fly ash plus 0.5% mercury-loaded powdered activated carbon (HgPAC). Mean rates of mercury release (0.10-0.43 ng/day per kg of concrete) over the standard first 28 days of curing followed the order OPC < FA33 approximately FA55 < HgPAC. The mercury flux from exposed surfaces of these concretes ranged from 1.9 +/- 0.5 to 8.1 +/-2.0 ng/m(2)/h, values similar to the average flux for multiple natural substrates in Nevada, 4.2 +/- 1.4 ng/m(2)/h, recently published by others. Air sampling extending for 28 days beyond the initial 28-day maturation for OPC, FA55, and HgPAC suggested that the average Hg release rate by OPC is constant over 56 days and that mercury release rates for FA55 and HgPAC may ultimately diminish to levels exhibited by OPC concrete. The release of mercury from all samples was less than 0.1% of total mercury content over the initial curing period, implying that nearly all of the mercury was retained in the concrete. PMID:16124303

  19. Gaseous mercury from curing concretes that contain fly ash: laboratory measurements

    SciTech Connect

    Danold W. Golightly; Ping Sun; Chin-Min Cheng; Panuwat Taerakul; Harold W. Walker; Linda K. Weavers; Dean M. Golden

    2005-08-01

    Total gaseous mercury in headspace air was measured for enclosed concretes dry curing at 40 C for intervals of 2, 28, and 56 days. Release of mercury was confirmed for ordinary Portland cement concrete (OPC) and three concretes in which class F fly ash from coal-combustion substituted for a fraction of the cement: (a) 33% fly ash (FA33), (b) 55% fly ash (FA55), and (c) 33% fly ash plus 0.5% mercury-loaded powdered activated carbon (HgPAC). Mean rates of mercury release (0.10-0.43 ng/day per kg of concrete) over the standard first 28 days of curing followed the order OPC {lt} FA33 {approximately} FA55 {lt} HgPAC. The mercury flux from exposed surfaces of these concretes ranged from 1.9 {+-} 0.5 to 8.1 {+-} 2.0 ng/m{sup 2}/h, values similar to the average flux for multiple natural substrates in Nevada, 4.2 {+-} 1.4 ng/m{sup 2}/h, recently published by others. Air sampling extending for 28 days beyond the initial 28-day maturation for OPC, FA55, and HgPAC suggested that the average Hg release rate by OPC is constant over 56 days and that mercury release rates for FA55 and HgPAC may ultimately diminish to levels exhibited by OPC concrete. The release of mercury from all samples was less than 0.1% of total mercury content over the initial curing period, implying that nearly all of the mercury was retained in the concrete. 20 refs., 3 figs., 3 tabs.

  20. Retention of gold alloy crowns cemented with traditional and resin cements.

    PubMed

    Pinzón, Lilliam M; Frey, Gary N; Winkler, Mark M; Tate, William H; Burgess, John O; Powers, John M

    2009-01-01

    The aim of this study was to measure in vitro retention of cast gold crowns cemented with traditional and resin cements. Forty-eight human molars were prepared on a lathe to produce complete crown preparations with a consistent taper and split into six groups, eight crowns in each group. Crowns were cast in a high-gold alloy and then cemented. After 24 hours, the retention force (N) was recorded and mean values were analyzed by one-way analysis of variance and the Fisher post-hoc least significant difference (PLSD) multiple comparisons test (a = .05). Failure sites were examined under 3100 magnification and recorded. Mean values (SD) for each group in increasing order of retention force were: Harvard Cement: 43 N (27), TempoCem: 59 N (16), PermaCem Dual: 130 N (42), RelyX Luting Cement: 279 N (26), Contax and PermaCem Dual: 286 N (38), and TempoCem with Contax and PermaCem Dual: 340 N (14). The Fisher PLSD interval (P = .05) for comparing cements was 29 N. Zinc-phosphate cement and provisional resin cements had the lowest retention forces. Resin cement with a bonding agent and the hybrid-ionomer cement had similar retention forces. Resin cement with a bonding agent applied after use of a provisional resin cement had a significantly higher retention force than the other cements tested. PMID:19639070

  1. Ultrasonic ash/pyrite liberation

    SciTech Connect

    Yungman, B.A.; Buban, K.S.; Stotts, W.F.

    1990-06-01

    The objective of this project was to develop a coal preparation concept which employed ultrasonics to precondition coal prior to conventional or advanced physical beneficiation processes such that ash and pyrite separation were enhanced with improved combustible recovery. Research activities involved a series of experiments that subjected three different test coals, Illinois No. 6, Pittsburgh No. 8, and Upper Freeport, ground to three different size fractions (28 mesh [times] 0, 200 mesh [times] 0, and 325 mesh [times] 0), to a fixed (20 kHz) frequency ultrasonic signal prior to processing by conventional and microbubble flotation. The samples were also processed by conventional and microbubble flotation without ultrasonic pretreatment to establish baseline conditions. Product ash, sulfur and combustible recovery data were determined for both beneficiation processes.

  2. Lunar cement and lunar concrete

    NASA Technical Reports Server (NTRS)

    Lin, T. D.

    1991-01-01

    Results of a study to investigate methods of producing cements from lunar materials are presented. A chemical process and a differential volatilization process to enrich lime content in selected lunar materials were identified. One new cement made from lime and anorthite developed compressive strengths of 39 Mpa (5500 psi) for 1 inch paste cubes. The second, a hypothetical composition based on differential volatilization of basalt, formed a mineral glass which was activated with an alkaline additive. The 1 inch paste cubes, cured at 100C and 100 percent humidity, developed compressive strengths in excess of 49 Mpa (7100 psi). Also discussed are tests made with Apollo 16 lunar soil and an ongoing investigation of a proposed dry mix/steam injection procedure for casting concrete on the Moon.

  3. About Calcium Phosphate Cements (CPC)

    NASA Astrophysics Data System (ADS)

    Piñera, Silvia; Piña, Cristina

    2006-09-01

    Calcium phosphate cements (CPC) are used in orthopaedic surgery as bone substitution and fixation of metallic implants, showing advantages with respect to other materials like polymeric cements or ceramic blocks also used for bone repair. For example, they are easy to shape and fill bone defects, react at low temperature and their setting product is hydroxyapatite, mineral from it's composed the inorganic part of the bone, resulting a bioabsorbable material that can be replaced by new bone. Nevertheless there are still some complications like their low absorption rate, inyectability, setting times and their low strength that limits their use to only non load bearing applications. In this work we present a brief resume of some investigations that has been proposed to solve some of these problems, like the addition of phosphates solutions or seeds to increase the reaction rate, or fibers and hard particles to produce a composite material.

  4. Heavy metals leaching in Indian fly ash.

    PubMed

    Prasad, Bably; Mondal, Kajal Kumar

    2008-04-01

    Fly ash is an industrial waste generated from thermal power plants. Fly ash constitutes 80-85% of the total ash produced. A small part of fly ash is utilised in some sectors such as construction materials, building engineering, road, back fill, agriculture, selective engineering and processing useful materials. A large part of fly ash produced is disposed of with very high environmental risk. In the present paper, laboratory leaching test has been used to determine the potential mobility of Pb, Cd, Cr, Cu, Zn, Fe, Mn and Ni in fly ash samples, collected from Chandrapura Thermal Power Plant, Jharkhand and Ramagundam Super Thermal Power Plant, Andhra Pradesh, in order to assess their leachability when these wastes are disposed of. A cascade-leaching test was used at liquid-to-solid ratio (L/S) ranging between 20 and 100. Both fly ash samples exhibited neutral reactions, as indicated by pH values <11.75 and >7.0 at L/S=10 and contact time of 10 minutes. The percentage of leached amounts found to follow the trend Zn>Fe>Mn>Cr>Pb>Cu>Ni>Cd for fly ash from Chandrapura and Fe>Zn>Cu>Mn>Cr>Ni>Pb>Cd for fly ash from Ramagundam. Effect of pH on metals released from ash surface in aqueous solution followed a predictable pattern of decreasing release with increasing pH. PMID:19295096

  5. Volcanic Ash on Slopes of Karymsky

    NASA Technical Reports Server (NTRS)

    2007-01-01

    A volcanic eruption can produce gases, lava, bombs of rock, volcanic ash, or any combination of these elements. Of the volcanic products that linger on the land, most of us think of hardened lava flows, but volcanic ash can also persist on the landscape. One example of that persistence appeared on Siberia's Kamchatka Peninsula in spring 2007. On March 25, 2007, the Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER) on NASA's Terra satellite captured this image of the area around the Karymsky Volcano. In this image, volcanic ash from earlier eruptions has settled onto the snowy landscape, leaving dark gray swaths. The ash stains are confined to the south of the volcano's summit, one large stain fanning out toward the southwest, and another toward the east. At first glance, the ash stain toward the east appears to form a semicircle north of the volcano and sweep back east. Only part of this dark shape, however, is actually volcanic ash. Near the coast, the darker color may result from thicker vegetation. Similar darker coloring appears to the south. Volcanic ash is not really ash at all, but tiny, jagged bits of rock and glass. These jagged particles pose serious health risks to humans and animals who might inhale them. Likewise, the ash poses hazards to animals eating plants that have been coated with ash. Because wind can carry volcanic ash thousands of kilometers, it poses a more far-reaching hazard than other volcanic ejecta. Substantial amounts of ash can even affect climate by blocking sunlight. Karymsky is a stratovolcano composed of alternating layers of solidified ash, hardened lava, and volcanic rocks. It is one of many active volcanoes on Russia's Kamchatka Peninsula, which is part of the 'Ring of Fire' around the Pacific Rim. NASA image created by Jesse Allen, using data provided courtesy of the NASA/GSFC/MITI/ERSDAC/JAROS, and U.S./Japan ASTER Science Team.

  6. Rapid toxicity screening of gasification ashes.

    PubMed

    Zhen, Xu; Rong, Le; Ng, Wei Cheng; Ong, Cynthia; Baeg, Gyeong Hun; Zhang, Wenlin; Lee, Si Ni; Li, Sam Fong Yau; Dai, Yanjun; Tong, Yen Wah; Neoh, Koon Gee; Wang, Chi-Hwa

    2016-04-01

    The solid residues including bottom ashes and fly ashes produced by waste gasification technology could be reused as secondary raw materials. However, the applications and utilizations of these ashes are very often restricted by their toxicity. Therefore, toxicity screening of ash is the primary condition for reusing the ash. In this manuscript, we establish a standard for rapid screening of gasification ashes on the basis of in vitro and in vivo testing, and henceforth guide the proper disposal of the ashes. We used three different test models comprising human cell lines (liver and lung cells), Drosophila melanogaster and Daphnia magna to examine the toxicity of six different types of ashes. For each ash, different leachate concentrations were used to examine the toxicity, with C0 being the original extracted leachate concentration, while C/C0 being subsequent diluted concentrations. The IC50 for each leachate was also quantified for use as an index to classify toxicity levels. The results demonstrated that the toxicity evaluation of different types of ashes using different models is consistent with each other. As the different models show consistent qualitative results, we chose one or two of the models (liver cells or lung cells models) as the standard for rapid toxicity screening of gasification ashes. We may classify the gasification ashes into three categories according to the IC50, 24h value on liver cells or lung cells models, namely "toxic level I" (IC50, 24h>C/C0=0.5), "toxic level II" (C/C0=0.05ashes generated in gasification plants every day. Subsequently, appropriate disposal methods can be recommended for each toxicity category. PMID:26923299

  7. The Visible Cement Data Set

    PubMed Central

    Bentz, Dale P.; Mizell, Symoane; Satterfield, Steve; Devaney, Judith; George, William; Ketcham, Peter; Graham, James; Porterfield, James; Quenard, Daniel; Vallee, Franck; Sallee, Hebert; Boller, Elodie; Baruchel, Jose

    2002-01-01

    With advances in x-ray microtomography, it is now possible to obtain three-dimensional representations of a material’s microstructure with a voxel size of less than one micrometer. The Visible Cement Data Set represents a collection of 3-D data sets obtained using the European Synchrotron Radiation Facility in Grenoble, France in September 2000. Most of the images obtained are for hydrating portland cement pastes, with a few data sets representing hydrating Plaster of Paris and a common building brick. All of these data sets are being made available on the Visible Cement Data Set website at http://visiblecement.nist.gov. The website includes the raw 3-D datafiles, a description of the material imaged for each data set, example two-dimensional images and visualizations for each data set, and a collection of C language computer programs that will be of use in processing and analyzing the 3-D microstructural images. This paper provides the details of the experiments performed at the ESRF, the analysis procedures utilized in obtaining the data set files, and a few representative example images for each of the three materials investigated. PMID:27446723

  8. Vitrification of municipal solid waste incineration fly ash using biomass ash as additives.

    PubMed

    Alhadj-Mallah, Moussa-Mallaye; Huang, Qunxing; Cai, Xu; Chi, Yong; Yan, JianHua

    2015-01-01

    Thermal melting is an energy-costing solution for stabilizing toxic fly ash discharged from the air pollution control system in the municipal solid waste incineration (MSWI) plant. In this paper, two different types of biomass ashes are used as additives to co-melt with the MSWI fly ash for reducing the melting temperature and energy cost. The effects of biomass ashes on the MSWI fly ash melting characteristics are investigated. A new mathematical model has been proposed to estimate the melting heat reduction based on the mass ratios of major ash components and measured melting temperature. Experimental and calculation results show that the melting temperatures for samples mixed with biomass ash are lower than those of the original MSWI fly ash and when the mass ratio of wood ash reaches 50%, the deformation temperature (DT), the softening, hemisphere temperature (HT) and fluid temperature (FT) are, respectively, reduced by 189°C, 207°C, 229°C, and 247°C. The melting heat of mixed ash samples ranges between 1650 and 2650 kJ/kg. When 50% wood ash is mixed, the melting heat is reduced by more than 700 kJ/kg for the samples studied in this paper. Therefore, for the vitrification treatment of the fly ash from MSW or other waste incineration plants, wood ash is a potential fluxing assistant. PMID:25220259

  9. Natural cement as the precursor of Portland cement: Methodology for its identification

    SciTech Connect

    Varas, M.J. . E-mail: mjvaras@geo.ucm.es; Alvarez de Buergo, M.; Fort, R.

    2005-11-15

    When cements appeared in the 19th century, they took the place of traditional binding materials (lime, gypsum, and hydraulic lime) which had been used until that time. Early cements can be divided into two groups, natural and artificial (Portland) cements. Natural cements were introduced first, but their widespread usage was short-lived as they were quickly replaced by artificial cements (Portland), still the most important and predominant today. The main differences between natural and artificial cements arise during the manufacturing process. The final properties of the cements are greatly influenced by differences in the raw materials and burning temperatures employed. The aim of this paper is to assess the efficiency of traditional analytical techniques (petrographic microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR)) used to differentiate natural and artificial cements.

  10. Cementing steamflood and fireflood wells - slurry design

    SciTech Connect

    Nelson, E.B.; Eilers, L.H.

    1983-01-01

    Steamflood and fireflood wells present special challenges when designing a cement slurry. In most cases, the cement slurry is subjected to relatively low temperature during the cement job and early curing. However, after the cement sets, it must be able to withstand the thermal shock associated with the initiation of steamflooding or fireflooding. In addition, the cement must be able to preserve adequate compressive strength and low permeability despite the potentially disruptive crystalline changes that occur at high temperatures. Another complicating factor is the weak or incompetent formations often encountered with thermal recovery wells. This work discusses the chemical and phase equilibria relationships which prevail when cements are exposed to the high temperatures associated with fireflood and steamflood wells.

  11. The cement solidification systems at LANL

    SciTech Connect

    Veazey, G.W.

    1990-01-01

    There are two major cement solidification systems at Los Alamos National Laboratory. Both are focused primarily around treating waste from the evaporator at TA-55, the Plutonium Processing Facility. The evaporator receives the liquid waste stream from TA-55's nitric acid-based, aqueous-processing operations and concentrates the majority of the radionuclides in the evaporator bottoms solution. This is sent to the TA-55 cementation system. The evaporator distillate is sent to the TA-50 facility, where the radionuclides are precipitated and then cemented. Both systems treat TRU-level waste, and so are operated according to the criteria for WIPP-destined waste, but they differ in both cement type and mixing method. The TA-55 systems uses Envirostone, a gypsum-based cement and in-drum prop mixing; the TA-50 systems uses Portland cement and drum tumbling for mixing.

  12. Sustainable cement production-present and future

    SciTech Connect

    Schneider, M.; Romer, M.; Tschudin, M.; Bolio, H.

    2011-07-15

    Cement will remain the key material to satisfy global housing and modern infrastructure needs. As a consequence, the cement industry worldwide is facing growing challenges in conserving material and energy resources, as well as reducing its CO{sub 2} emissions. According to the International Energy Agency, the main levers for cement producers are the increase in energy efficiency and the use of alternative materials, be it as fuel or raw materials. Accordingly, the use of alternative fuels has already increased significantly in recent years, but potential for further increases still exists. In cement, the reduction of the clinker factor remains a key priority: tremendous progress has already been made. Nevertheless, appropriate materials are limited in their regional availability. New materials might be able to play a role as cement constituents in the future. It remains to be seen to what extent they could substitute Portland cement clinker to a significant degree.

  13. Can vegetative ash be water repellent?

    NASA Astrophysics Data System (ADS)

    Bodí, M. B.; Cerdà, A.; Mataix-Solera, J.; Doerr, S. H.

    2012-04-01

    In most of the literature, ash is referred to as a highly wettable material (e.g. Cerdà and Doerr, 2008; Etiegni and Campbell, 1991; Woods and Balfour 2010). However, the contrary was suggested in few articles, albeit with no further quantification (Gabet and Sternberg, 2008; Khanna et al., 1996; Stark, 1977). To clarify this question, water repellency measurements on ash using the Water Drop Penetration Times (WDPT) method were performed on ash from Mediterranean ecosystems and it was found to be water repellent (Bodí et al. 2011). Water repellency on ash from different wildfires ranged from 40 to 10 % occurrence with samples being extreme repellent (lasting more than 3600 s to penetrate). Part of the ash produced in the laboratory was also water repellent. After that, other ash samples had been found water repellent in wildfires in Colorado (unpublished results), Portugal (Gonzalez-Pelayo, 2009), or in prescribed fires in Australia (Bodí et al. 2011b; Petter Nyman, personnal communication). All the samples exhibiting water repellent properties had in common that were combusted at low temperatures, yielding in general ash with dark colour and contents of organic carbon of more than 18 % (Bodí et al. 2011a), although these properties were not exactly proportional to its water repellency occurrence or persistence. In addition, the species studied in Bodí et al. (2011) had been found to produce different levels of WR repellency, being ash from Pinus halepensis more repellent than that from Quercus coccifera and Rosmarins officinalis. Ash from Eucaliptus radiata had been found also very water repellent, as Pinus halepensis (unpublished data). The reasons of the existance of water repellent ash are that the charred residue produced by fire (an also contained in the ash) can contain aromatic compounds that have a lower free energy than water and therefore behave as hydrophobic materials with reduced solubility (Almendros et al., 1992 and Knicker, 2007

  14. Water dynamics in glass ionomer cements

    NASA Astrophysics Data System (ADS)

    Berg, M. C.; Jacobsen, J.; Momsen, N. C. R.; Benetti, A. R.; Telling, M. T. F.; Seydel, T.; Bordallo, H. N.

    2016-07-01

    Glass ionomer cements (GIC) are an alternative for preventive dentistry. However, these dental cements are complex systems where important motions related to the different states of the hydrogen atoms evolve in a confined porous structure. In this paper, we studied the water dynamics of two different liquids used to prepare either conventional or resin-modified glass ionomer cement. By combining thermal analysis with neutron scattering data we were able to relate the water structure in the liquids to the materials properties.

  15. HYDRAULIC CEMENT PREPARATION FROM LURGI SPENT SHALE

    SciTech Connect

    Mehta, P.K.; Persoff, P.; Fox, J.P.

    1980-06-01

    Low cost material is needed for grouting abandoned retorts. Experimental work has shown that a hydraulic cement can be produced from Lurgi spent shale by mixing it in a 1:1 weight ratio with limestone and heating one hour at 1000°C. With 5% added gypsum, strengths up to 25.8 MPa are obtained. This cement could make an economical addition up to about 10% to spent shale grout mixes, or be used in ordinary cement applications.

  16. Effects of carbonation on the leachability and compressive strength of cement-solidified and geopolymer-solidified synthetic metal wastes.

    PubMed

    Pandey, Bhishan; Kinrade, Stephen D; Catalan, Lionel J J

    2012-06-30

    The effects of accelerated carbonation on the compressive strength and leachability of fly ash-based geopolymer and ordinary portland cement (OPC) doped with Cd(II), Cr(III), Cr(VI), Cu(II), Pb(II) or Zn(II) salts were investigated. Cement was effective at immobilizing Cd, Cr(III), Cu, Pb and Zn under both the Synthetic Precipitation Leaching Procedure (SPLP) and the Toxicity Characteristic Leaching Procedure (TCLP), but ineffective for retaining Cr(VI). Carbonated cement maintained its ability to immobilize Cd, Cr(III), Pb and Zn, but, under acidic TCLP conditions, was much worse at retaining Cu. Geopolymer was effective at immobilizing Cr(III) and Cu, and, to a lesser degree, Cd, Pb and Zn in SPLP leaching tests. Only Cr(III) was immobilized under comparatively acidic TCLP testing conditions. Carbonation did not change the metal retention capacity of the geopolymer matrix. Metal doping caused compressive strengths of both geopolymer and cement to decrease. Carbonation increased the compressive strength of cement, but decreased that of the geopolymer. Geochemical equilibrium modeling provided insight on the mechanisms of metal immobilization. PMID:22406845

  17. Volcanic ash impacts on critical infrastructure

    NASA Astrophysics Data System (ADS)

    Wilson, Thomas M.; Stewart, Carol; Sword-Daniels, Victoria; Leonard, Graham S.; Johnston, David M.; Cole, Jim W.; Wardman, Johnny; Wilson, Grant; Barnard, Scott T.

    2012-01-01

    Volcanic eruptions can produce a wide range of hazards. Although phenomena such as pyroclastic flows and surges, sector collapses, lahars and ballistic blocks are the most destructive and dangerous, volcanic ash is by far the most widely distributed eruption product. Although ash falls rarely endanger human life directly, threats to public health and disruption to critical infrastructure services, aviation and primary production can lead to significant societal impacts. Even relatively small eruptions can cause widespread disruption, damage and economic loss. Volcanic eruptions are, in general, infrequent and somewhat exotic occurrences, and consequently in many parts of the world, the management of critical infrastructure during volcanic crises can be improved with greater knowledge of the likely impacts. This article presents an overview of volcanic ash impacts on critical infrastructure, other than aviation and fuel supply, illustrated by findings from impact assessment reconnaissance trips carried out to a wide range of locations worldwide by our international research group and local collaborators. ‘Critical infrastructure’ includes those assets, frequently taken for granted, which are essential for the functioning of a society and economy. Electricity networks are very vulnerable to disruption from volcanic ash falls. This is particularly the case when fine ash is erupted because it has a greater tendency to adhere to line and substation insulators, where it can cause flashover (unintended electrical discharge) which can in turn cause widespread and disruptive outages. Weather conditions are a major determinant of flashover risk. Dry ash is not conductive, and heavy rain will wash ash from insulators, but light rain/mist will mobilise readily-soluble salts on the surface of the ash grains and lower the ash layer’s resistivity. Wet ash is also heavier than dry ash, increasing the risk of line breakage or tower/pole collapse. Particular issues for water

  18. Volcanic ash impacts on critical infrastructure

    NASA Astrophysics Data System (ADS)

    Wilson, Thomas M.; Stewart, Carol; Sword-Daniels, Victoria; Leonard, Graham S.; Johnston, David M.; Cole, Jim W.; Wardman, Johnny; Wilson, Grant; Barnard, Scott T.

    2012-01-01

    Volcanic eruptions can produce a wide range of hazards. Although phenomena such as pyroclastic flows and surges, sector collapses, lahars and ballistic blocks are the most destructive and dangerous, volcanic ash is by far the most widely distributed eruption product. Although ash falls rarely endanger human life directly, threats to public health and disruption to critical infrastructure services, aviation and primary production can lead to significant societal impacts. Even relatively small eruptions can cause widespread disruption, damage and economic loss. Volcanic eruptions are, in general, infrequent and somewhat exotic occurrences, and consequently in many parts of the world, the management of critical infrastructure during volcanic crises can be improved with greater knowledge of the likely impacts. This article presents an overview of volcanic ash impacts on critical infrastructure, other than aviation and fuel supply, illustrated by findings from impact assessment reconnaissance trips carried out to a wide range of locations worldwide by our international research group and local collaborators. ‘Critical infrastructure’ includes those assets, frequently taken for granted, which are essential for the functioning of a society and economy. Electricity networks are very vulnerable to disruption from volcanic ash falls. This is particularly the case when fine ash is erupted because it has a greater tendency to adhere to line and substation insulators, where it can cause flashover (unintended electrical discharge) which can in turn cause widespread and disruptive outages. Weather conditions are a major determinant of flashover risk. Dry ash is not conductive, and heavy rain will wash ash from insulators, but light rain/mist will mobilise readily-soluble salts on the surface of the ash grains and lower the ash layer’s resistivity. Wet ash is also heavier than dry ash, increasing the risk of line breakage or tower/pole collapse. Particular issues for water

  19. Mount St. Helens' volcanic ash: hemolytic activity.

    PubMed

    Vallyathan, V; Mentnech, M S; Stettler, L E; Dollberg, D D; Green, F H

    1983-04-01

    Volcanic ash samples from four Mount St. Helens' volcanic eruptions were subjected to mineralogical, analytical, and hemolytic studies in order to evaluate their potential for cytotoxicity and fibrogenicity. Plagioclase minerals constituted the major component of the ash with free crystalline silica concentrations ranging from 1.5 to 7.2%. The in vitro hemolytic activity of the volcanic ash was compared to similar concentrations of cytotoxic and inert minerals. The ash was markedly hemolytic, exhibiting an activity similar to chrysotile asbestos, a known fibrogenic agent. The hemolysis of the different ash samples varied with particle size but not with crystalline silica concentration. The results of these studies taken in conjunction with the results of our animal studies indicate a fibrogenic potential of volcanic ash in heavily exposed humans. PMID:6832120

  20. Volcanic ash: toxicity to isolated lung cells.

    PubMed

    Castranova, V; Bowman, L; Shreve, J M; Jones, G S; Miles, P R

    1982-02-01

    Samples of volcanic ash from Mount St. Helens were collected from Spokane, Washington, after the major eruption of May 18, 1980. The toxicity of ash to the lung was estimated by monitoring the effects of in vitro and in vivo exposure on various physiological parameters of isolated lung cells. Volcanic ash had little effect on O2 consumption of rabbit type II pneumocytes, O2 consumption or superoxide release of resting rat alveolar macrophages, or membrane integrity of rat alveolar macrophages. Ash also caused no significant lipid peroxidation in rat lung microsomes. However, volcanic ash did inhibit superoxide anion release from zymosan-stimulated rat alveolar macrophages. Since superoxide is an antibacterial substance, this result suggests that exposure to volcanic ash may adversely affect the ability of alveolar macrophages to protect the lung from infection. PMID:6281450