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Sample records for carbon steel immersed

  1. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  2. History of ultrahigh carbon steels

    SciTech Connect

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  3. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    PubMed

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons. PMID:26785935

  4. Improving both bond strength and corrosion resistance of steel rebar in concrete by water immersion or sand blasting of rebar

    SciTech Connect

    Hou, J.; Fu, X.; Chung, D.D.L.

    1997-05-01

    Water immersion (2 days) and sand blasting were similarly effective for treating steel rebars for the purpose of improvement steel-concrete bond strength and corrosion resistance of steel in concrete. The increase in bond strength is due to surface roughening in the case of sand blasting and the presence of a surface layer in the case of water immersion. The increase in corrosion resistance is due to the surface uniformity rendered by either treatment.

  5. Formation of Wear Resistant Steel Surfaces by Plasma Immersion Ion Implantation

    SciTech Connect

    Maendl, S.; Rauschenbach, B.

    2003-08-26

    Plasma immersion ion implantation (PIII) is a versatile and fast method for implanting energetic ions into large and complex shaped three-dimensional objects where the ions are accelerated by applying negative high voltage pulses to a substrate immersed in a plasma. As the line-of-sight restrictions of conventional implanters are circumvented, it results in a fast and cost-effective technology. Implantation of nitrogen at 30 - 40 keV at moderate temperatures of 200 - 400 deg. C into steel circumvents the diminishing thermal nitrogen activation encountered, e.g., in plasma nitriding in this temperature regime, thus enabling nitriding of additional steel grades. Nitride formation and improvement of the mechanical properties after PIII are presented for several steel grades, including AISI 316Ti (food industry), AISI D2 (used for bending tools) and AISI 1095 (with applications in the textile industry)

  6. Quantitative evaluation of material degradation of thermally aged duplex stainless steels using chemical immersion test

    NASA Astrophysics Data System (ADS)

    Yi, Y. S.; Shoji, T.

    1996-12-01

    In order to develop a non-destructive evaluation technique for detection of thermal aging embrittlement of duplex stainless steels, corrosion tests on unaged and aged specimens of cast duplex stainless steels were performed in 5 wt% HCl solution. After the immersion test, the dissolution rate of specimens was obtained by a dissolved depth measurement with an AFM. In the measurements of dissolved depths, a replica technique was used for easier handling and also for a possible field application of the AFM analysis method. Changes in corrosion properties by aging measured in terms of the dissolved depth after the immersion were compared with the changes in mechanical properties by aging embrittlement. The changes in corrosion properties of unaged and aged specimen were analyzed in relation to the microstructural change by thermal aging. Based upon insights on the immersion test results and the comparison of the changes in corrosion properties and mechanical properties, a possible non-destructive detection and evaluation technique for thermal aging embrittlement by spinodal decomposition is proposed.

  7. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  8. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  9. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  10. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  11. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  12. Precise carbon control of fabricated stainless steel

    DOEpatents

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  13. Special steel production on common carbon steel production line

    NASA Astrophysics Data System (ADS)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  14. Conversion electron Mössbauer spectroscopy of plasma immersion ion implanted H13 tool steel

    NASA Astrophysics Data System (ADS)

    Terwagne, G.; Collins, G. A.; Hutchings, R.

    1994-12-01

    Conversion electron Mössbauer spectroscopy (CEMS) has been used to investigate nitride formation in AISI-H13 tool steel after treatment by plasma immersion ion implantation (PI3) at 350 °C. With only slight variation in the plasma conditions, it is possible to influence the kinetics of nitride precipitation so as to obtain nitrogen concentrations that range from those associated with ɛ-Fe2N through ɛ-Fe3N to γ'-Fe4N. The CEMS results enable a more definite identification of the nitrides than that obtained by glancing-angle X-ray diffraction and nuclear reaction analysis alone.

  15. Ultrahigh Ductility, High-Carbon Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-07-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  16. The effect of metal microstructure on the initial attachment of Escherichia coli to 1010 carbon steel.

    PubMed

    Javed, M A; Stoddart, P R; McArthur, S L; Wade, S A

    2013-09-01

    Metallurgical features have been shown to play an important role in the attachment of microorganisms to metal surfaces. In the present study, the influence of the microstructure of as-received (AR) and heat-treated (HT) 1010 carbon steel on the initial attachment of bacteria was investigated. Heat treatment was carried out with the aim of increasing the grain size of the carbon steel coupons. Mirror-polished carbon steel coupons were immersed in a minimal medium inoculated with Escherichia coli (ATCC 25922) to investigate the early (15, 30 and 60 min) and relatively longer-term (4 h) stages of bacterial attachment. The results showed preferential colonisation of bacteria on the grain boundaries of the steel coupons. The bacterial attachment to AR steel coupons was relatively uniform compared to the HT steel coupons where an increased number of localised aggregates of bacteria were found. Quantitative analysis showed that the ratio of the total number of isolated (i.e., single) bacteria to the number of bacteria in aggregates was significantly higher on the AR coupons than the HT coupons. Longer-term immersion studies showed production of extracellular polymeric substances by the bacteria and corrosion at the grain boundaries on both types of steel coupon tested. PMID:23906317

  17. High strength, high ductility low carbon steel

    DOEpatents

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  18. Study of the plasma immersion implantation of titanium in stainless steel

    NASA Astrophysics Data System (ADS)

    Nikitenkov, N. N.; Sutygina, A. N.; Shulepov, I. A.; Sivin, D. O.; Kashkarov, E. B.

    2015-04-01

    The results of the study of the pulsed plasma-immersion ion implantation of titanium in steel Cr18Ni10Ti depending on the time (dose) implantation are presented. It is shown that the change of the element and the phase composition of the surface layers and their microscopic characteristics and mechanical properties (hardness, wear resistance) depending on the implantation time is not monotonic, but follows to a certain rule. The possibility of interpretation of the obtained results in the thermal spike concept of the generation on the surface by the stable (magic) clusters is discussed. This concept follows logically from the recent studies on the plasma arc composition and from a polyatomic clusters-surface interaction.

  19. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  20. Plasma immersion ion implantation of nitrogen into H13 steel under moderate temperatures

    NASA Astrophysics Data System (ADS)

    Ueda, M.; Leandro, C.; Reuther, H.; Lepienski, C. M.

    2005-10-01

    Ion implantation of nitrogen into samples of tempered and quenched H13 steel was carried out by plasma immersion technique. A glow discharge plasma of nitrogen species was the ion source and the negative high voltage pulser provided 10-12 kV, 60 μs duration and 1.0-2.0 kHz frequency, flat voltage pulses. The temperatures of the samples remained between 300 and 450 °C, sustained solely by the ion bombardment. In some of the discharges, we used a N2 + H2 gas mixture with 1:1 ratio. PIII treatments as long as 3, 6, 9 and up to 12 h were carried out to achieve as thickest treated layer as possible, and we were able to reach over 20 μm treated layers, as a result of ion implantation and thermal (and possibly radiation enhanced) diffusion. The nitrogen depth profiles were obtained by GDOS (Glow Discharge Optical Spectroscopy) and the exact composition profiles by AES (Auger Electron Spectroscopy). The hardness of the treated surface was increased by more than 250%, reaching 18.8 GPa. No white layer was seen in this case. A hardness profile was obtained which corroborated a deep hardened layer, confirming the high efficacy of the moderate temperature PIII treatment of steels.

  1. Phenomena Discovered During Immersion of Steel Parts into Liquid Quenchants (Overview)

    NASA Astrophysics Data System (ADS)

    Kobasko, Nikolai I.

    2014-12-01

    In the paper, new phenomena are discussed which were discovered during investigation of the intensive quenching processes. It is shown that in many cases film boiling is prevented completely during quenching of steel parts in cold liquids, especially in water salt solutions. In this case, the part surface temperature drops almost immediately to the liquid boiling point at the beginning of the quench and then maintains at this level for a relatively long time, i.e., the so-called self-regulated thermal process is established. A simple equation for determining the duration of the self-regulated thermal process is proposed. Thermal waves are generated during an immersion of steel parts into a cold liquid and after the self-regulated thermal process is completed. The thermal waves move in opposite direction from where the cooling process starts. The self-regulated thermal process was used to develop an original intensive quenching technology (IQ-2 process). It can be a basis for developing other new technologies such as an austempering and a martempering in cold liquids under pressure. Discovered effects of thermal waves can be used for determining a duration of the self-regulated thermal process and for reconstructing an existing theory on the double electrical layer. Practical examples of calculations of the duration of the self-regulated thermal process are provided in the paper.

  2. Phenomena Discovered During Immersion of Steel Parts into Liquid Quenchants (Overview)

    NASA Astrophysics Data System (ADS)

    Kobasko, Nikolai I.

    2014-09-01

    In the paper, new phenomena are discussed which were discovered during investigation of the intensive quenching processes. It is shown that in many cases film boiling is prevented completely during quenching of steel parts in cold liquids, especially in water salt solutions. In this case, the part surface temperature drops almost immediately to the liquid boiling point at the beginning of the quench and then maintains at this level for a relatively long time, i.e., the so-called self-regulated thermal process is established. A simple equation for determining the duration of the self-regulated thermal process is proposed. Thermal waves are generated during an immersion of steel parts into a cold liquid and after the self-regulated thermal process is completed. The thermal waves move in opposite direction from where the cooling process starts. The self-regulated thermal process was used to develop an original intensive quenching technology (IQ-2 process). It can be a basis for developing other new technologies such as an austempering and a martempering in cold liquids under pressure. Discovered effects of thermal waves can be used for determining a duration of the self-regulated thermal process and for reconstructing an existing theory on the double electrical layer. Practical examples of calculations of the duration of the self-regulated thermal process are provided in the paper.

  3. Haemocompatibility of hydrogenated amorphous carbon (a-C:H) films synthesized by plasma immersion ion implantation-deposition

    NASA Astrophysics Data System (ADS)

    Yang, P.; Kwok, S. C. H.; Chu, P. K.; Leng, Y. X.; Chen, J. Y.; Wang, J.; Huang, N.

    2003-05-01

    Diamond-like-carbon has attracted much attention recently as a potential biomaterial in blood contacting biomedical devices. However, previous reports in this area have not adequately addressed the biocompatibility and acceptability of the materials in blood contacting applications. In this study, hydrogenated amorphous carbon (a-C:H) films were fabricated on silicon wafers (1 0 0) using plasma immersion ion implantation-deposition. A series of a-C:H films with different structures and chemical bonds were fabricated under different substrate voltages. The results indicate that film graphitization is promoted at higher substrate bias. The film deposited at a lower substrate bias of -75 V possesses better blood compatibility than the films at higher bias and stainless steel. Our results suggest two possible paths to improve the blood compatibility, suppression of the endogenic clotting system and reduction of platelet activation.

  4. Evaluation of doped polyaniline as a carbon steel protective coating using electrochemical impedance spectroscopy

    SciTech Connect

    Calle, L.M.; MacDowell, L.G. III

    1997-12-01

    Electrochemical Impedance Spectroscopy (EIS) was used to evaluate the performance of two doped polyanilines, PAN, in the emeraldine base form, EB, as protective coatings for carbon steel under immersion in 3.55% NaCl. Coatings A and B consisted of EB doped with tetracyanoethylene (TCNE) and with p-toluenesulfonic acid (PTSA) respectively. The equivalent circuit R{sub e}(C{sub c}[R{sub c}(QR{sub 1})]) provided a satisfactory fit for the EIS data.

  5. A method for predicting service life of zinc rich primers on carbon steel

    NASA Technical Reports Server (NTRS)

    Hoppesch, C. W.

    1986-01-01

    The service life of zinc rich primers on carbon steel can be estimated by immersing a primer coated glass slide into an aqueous copper sulfate solution and measuring the amount of zinc that reacts with the copper in 15 minutes. This zinc availability test was used to evaluate eleven primers currently available for which marine beach exposure data was available from previous programs. Results were evaluated and a correlation between zinc availability and ASTM rust grade was shown.

  6. Relation Between the Adsorbed Quantity and the Immersion Enthalpy in Catechol Aqueous Solutions on Activated Carbons

    PubMed Central

    Moreno-Piraján, Juan Carlos; Blanco, Diego; Giraldo, Liliana

    2012-01-01

    An activated carbon, CarbochemTM—PS230, was modified by chemical and thermal treatment in flow of H2, in order to evaluate the influence of the activated carbon chemical characteristics in the adsorption of the catechol. The catechol adsorption in aqueous solution was studied along with the effect of the pH solution in the adsorption process of modified activated carbons and the variation of immersion enthalpy of activated carbons in the aqueous solutions of catechol. The interaction solid-solution is characterized by adsorption isotherms analysis, at 298 K and pH 7, 9 and 11 in order to evaluate the adsorption value above and below that of the catechol pKa. The adsorption capacity of carbons increases when the solution pH decreases. The retained amount increases slightly in the reduced carbon to maximum adsorption pH and diminishes in the oxidized carbon. Similar conclusions are obtained from the immersion enthalpies, whose values increase with the solute quantity retained. In granular activated carbon (CAG), the immersion enthalpies obtained are between 21.5 and 45.7 J·g−1 for catechol aqueous solutions in a range of 20 at 1500 mg·L−1. PMID:22312237

  7. Tests Of Protective Coats For Carbon Steel

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III

    1995-01-01

    Report describes laboratory and field tests of candidate paints (primers, tie coats, and topcoats) for use in protecting carbon-steel structures against corrosion in seaside environment at Kennedy Space Center. Coating materials selected because of utility in preventing corrosion, also on basis of legal requirements, imposed in several urban areas, for reduction of volatile organic contents.

  8. Superhydrophobic conductive carbon nanotube coatings for steel.

    PubMed

    Sethi, Sunny; Dhinojwala, Ali

    2009-04-21

    We report the synthesis of superhydrophobic coatings for steel using carbon nanotube (CNT)-mesh structures. The CNT coating maintains its structural integrity and superhydrophobicity even after exposure to extreme thermal stresses and has excellent thermal and electrical properties. The coating can also be reinforced by optimally impregnating the CNT-mesh structure with cross-linked polymers without significantly compromising on superhydrophobicity and electrical conductivity. These superhydrophobic conductive coatings on steel, which is an important structural material, open up possibilities for many new applications in the areas of heat transfer, solar panels, transport of fluids, nonwetting and nonfouling surfaces, temperature resilient coatings, composites, water-walking robots, and naval applications. PMID:19281157

  9. Microbially induced corrosion of carbon steel in deep groundwater environment

    PubMed Central

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  10. Microbially induced corrosion of carbon steel in deep groundwater environment.

    PubMed

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  11. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  12. Ultrahigh carbon steel for automotive applications

    SciTech Connect

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D.

    1995-12-04

    Ultrahigh carbon steels (UHCSs), which contain 1--2.1% carbon, have remarkable structural properties for automotive application when processed to achieve fine ferrite grains with fine spheroidized carbides. When processed for high room temperature ductility, UHCS can have good tensile ductility but significantly higher strength than current automotive high strength steels. The material can also be made superplastic at intermediate temperatures and exhibits excellent die fill capability. Furthermore, they can be made hard with high compression ductility. In wire form it is projected that UHCS can exhibit extremely high strengths (5,000 MPa) for tire cord applications. Examples of structural components that have been formed from fine-grained spheroidized UHCSs are illustrated.

  13. Repair welding on nitrided carbon steel pipe

    SciTech Connect

    Baumert, K.L.

    1994-12-31

    A carbon steel pipe containing primarily ammonia at 750--850 F developed a nitrided case 15--20 mils (0.4--0.5mm) deep. This did not affect the performance of the pipe during operation, however, repair welding was not possible because of cracking. A laboratory procedure was developed wherein nitrided pipe could be successfully welded. The technique consisted of stress relieving the pipe before welding. No post weld stress relief was necessary to effect a sound weld.

  14. Friction stir processing on carbon steel

    SciTech Connect

    Tarasov, Sergei Yu.; Melnikov, Alexander G.; Rubtsov, Valery E.

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  15. Passivation of carbon steel through mercury implantation

    NASA Technical Reports Server (NTRS)

    Wilbur, P. J.; Robinson, R. S.

    1981-01-01

    An experiment, in which carbon steel samples were implanted with mercury ions from a broad beam ion source and their corrosion characteristics in air were evaluated, is described. Mercury doses of a few mA min/square cm at energies of a few hundred electron volts are shown to effect significant improvements in the corrosion resistance of the treated surfaces. In a warm moist environment the onset of rusting was extended from 15 min. for an untreated sample to approximately 30 hrs. for one implanted at a dose of 33 mA min/square cm with 1000 eV mercury ions.

  16. Test Of Protective Coatings On Carbon Steel

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis

    1993-01-01

    Report describes results of tests in which carbon-steel panels coated with one-or two-component solvent-based inorganic zinc primers and top-coated with inorganic topcoat or any of various organic topcoats, placed on outdoor racks at beach at Kennedy Space Center for 5 years. From time to time, slurry of Al(2)O(3) in 10-percent HCI solution applied to some of panels to simulate corrosive effect of effluent from solid-fuel rocket booster engines. Panels coated with inorganic topcoat performed much better than organic-topcoated panels.

  17. Enhancement of corrosion resistance of carbon steel by Dioscorea Hispida starch in NaCl

    NASA Astrophysics Data System (ADS)

    Zulhusni, M. D. M.; Othman, N. K.; Lazim, Azwan Mat

    2015-09-01

    Starch is a one of the most abundant natural product in the world and has the potential as corrosion inhibitor replacing harmful synthetic chemical based corrosion inhibitor. This research was aimed to examines the potential of starch extracted from local Malaysian wild yam (Dioscorea hispida), as corrosion inhibitor to carbon steel in NaCl media replicating sea water. By using gravimetric test and analysis, in which the carbon steel specimens were immersed in NaCl media for 24, 48 and 60 hours with the starch as corrosion inhibitor. the corrosion rate (mmpy) and inhibition efficiencies (%) was calculated. The results obtained showed decrease in corrosion rate as higher concentration of starch was employed. The inhibition efficiencies also shows an increasing manner up to 95.97 % as the concentration of the inhibitor increased.

  18. High Performance Nanocatalysts Supported on Micro/Nano Carbon Structures Using Ethanol Immersion Pretreatment for Micro DMFCs

    NASA Astrophysics Data System (ADS)

    Lin, Liang-You; Wu, Yi-Shiuan; Chang, Chaun; Tseng, Fan-Gang

    2013-12-01

    In this paper, highly dense platinum (Pt) nanocatalysts were successfully deposited on the hydrophilically-treated nano/micro carbon supports with an ethanol (EtOH) immersion pretreatment and an acidic treatment for the performance improvement of methanol oxidation reaction (MOR). In order to thoroughly immerse the three-dimensional, interwoven structures of the carbon cloth fibers with a 6 M sulfuric acid surface modification, which increasing more oxygen-containing functional groups on the surfaces of the carbon supports, the EtOH immersion pretreatment of the carbon supports was utilized prior to the sulfuric acid treatment. Subsequently, Pt catalysts were reduced on the modified carbon supports by a homemade open-loop reduction system (OLRS) [1] For comparisons, carbon cloth (CC) and carbon nanotube on CC (CNT/CC) supports were employed with and without EtOH immersion pretreatments before Pt catalyst reduction. In the cyclic voltammetry (CV) curves, the electrosorption charges of hydrogen ion (QH) and the peak current density (IP) of the fabricated Pt/CC and Pt/CNT/CC electrodes with the EtOH immersion pretreatments can efficiently be enhanced due to more active Pt sites for electrocatalytic reactions.

  19. Stress Corrosion Cracking of Carbon Steel Weldments

    SciTech Connect

    POH-SANG, LAM

    2005-01-13

    An experiment was conducted to investigate the role of weld residual stress on stress corrosion cracking in welded carbon steel plates prototypic to those used for nuclear waste storage tanks. Carbon steel specimen plates were butt-joined with Gas Metal Arc Welding technique. Initial cracks (seed cracks) were machined across the weld and in the heat affected zone. These specimen plates were then submerged in a simulated high level radioactive waste chemistry environment. Stress corrosion cracking occurred in the as-welded plate but not in the stress-relieved duplicate. A detailed finite element analysis to simulate exactly the welding process was carried out, and the resulting temperature history was used to calculate the residual stress distribution in the plate for characterizing the observed stress corrosion cracking. It was shown that the cracking can be predicted for the through-thickness cracks perpendicular to the weld by comparing the experimental KISCC to the calculated stress intensity factors due to the welding residual stress. The predicted crack lengths agree reasonably well with the test data. The final crack lengths appear to be dependent on the details of welding and the sequence of machining the seed cracks, consistent with the prediction.

  20. Carbon plasma immersion ion implantation of nickel-titanium shape memory alloys.

    PubMed

    Poon, R W Y; Yeung, K W K; Liu, X Y; Chu, P K; Chung, C Y; Lu, W W; Cheung, K M C; Chan, D

    2005-05-01

    Nickel-titanium (NiTi) shape memory alloys possess super-elasticity in addition to the well-known shape memory effect and are potentially suitable for orthopedic implants. However, a critical concern is the release of harmful Ni ions from the implants into the living tissues. We propose to enhance the corrosion resistance and other surface and biological properties of NiTi using carbon plasma immersion ion implantation and deposition (PIII&D). Our corrosion and simulated body fluid tests indicate that either an ion-mixed amorphous carbon coating fabricated by PIII&D or direct carbon PIII can drastically improve the corrosion resistance and block the out-diffusion of Ni from the materials. Our tribological tests show that the treated surfaces are mechanically more superior and cytotoxicity tests reveal that both sets of plasma-treated samples favor adhesion and proliferation of osteoblasts. PMID:15585228

  1. Diamond turning of steel in a carbon-saturated atmosphere

    SciTech Connect

    Casstevens, J.M.

    1982-06-02

    The wear of diamond tools when machining steels under carbon dioxide and methane gases is investigated. It is shown that diamond tool wear on steels appears to be significantly reduced due to the effects of the methane gas atmosphere. Applicable literature is reviewed and an explanation for the effectiveness of a gas rich in carbon is given. A description of the experimental apparatus and procedure is given along with results of experiments with two types of steel.

  2. The electro-structural behaviour of yarn-like carbon nanotube fibres immersed in organic liquids

    NASA Astrophysics Data System (ADS)

    Terrones, Jeronimo; Windle, Alan H.; Elliott, James A.

    2014-10-01

    Yarn-like carbon nanotube (CNT) fibres are a hierarchically-structured material with a variety of promising applications such as high performance composites, sensors and actuators, smart textiles, and energy storage and transmission. However, in order to fully realize these possibilities, a more detailed understanding of their interactions with the environment is required. In this work, we describe a simplified representation of the hierarchical structure of the fibres from which several mathematical models are constructed to explain electro-structural interactions of fibres with organic liquids. A balance between the elastic and surface energies of the CNT bundle network in different media allows the determination of the maximum lengths that open junctions can sustain before collapsing to minimize the surface energy. This characteristic length correlates well with the increase of fibre resistance upon immersion in organic liquids. We also study the effect of charge accumulation in open interbundle junctions and derive expressions to describe experimental data on the non-ohmic electrical behaviour of fibres immersed in polar liquids. Our analyses suggest that the non-ohmic behaviour is caused by progressively shorter junctions collapsing as the voltage is increased. Since our models are not based on any property unique to carbon nanotubes, they should also be useful to describe other hierarchical structures.

  3. Comparison of the microhardness of primary and permanent teeth after immersion in two types of carbonated beverages

    PubMed Central

    Haghgou, Hamid R.; Haghgoo, Roza; Asdollah, Fatemah Molla

    2016-01-01

    Objectives: The consumption of carbonated beverages is one of the etiological factors that cause dental erosion. The purpose of this research was to compare changes in the microhardness of permanent and primary teeth after immersion in two types of carbonated beverages. Materials and Methods: This investigation was done on 30 healthy permanent molars and 30 healthy primary canines. Each group of primary and permanent teeth was subdivided into three groups of 10 teeth. The teeth was immersed in 40 ml of each of the three beverages for 5 min. One subgroup was immersed in water (as a control). The next was immersed in Lemon Delster and the last subgroup was immersed in Coca-Cola. The microhardness of enamel was measured using the Vickers method before and after immersion. Finally, the data was analyzed by paired t-test, one-way analysis of variance, and t-test. Results: Microhardness reduction in the primary teeth was significant in both the Lemon Delster and Coca-Cola groups (P < 0.05). This reduction was also statistically significant in the permanent teeth (P < 0.05). A comparison of the enamel changes in the primary teeth with permanent teeth after immersion in both beverages showed a greater microhardness reduction in the primary teeth in both the experimental groups. Conclusions: Coca-Cola and Lemon Delster caused a significant reduction of microhardness in tooth enamel. This reduction was greater in primary teeth than in permanent teeth, and was also greater after immersion in Coca-Cola than after immersion in Lemon Delster. PMID:27583223

  4. On-chip purification via liquid immersion of arc-discharge synthesized multiwalled carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Hokkanen, Matti J.; Lautala, Saara; Shao, Dongkai; Turpeinen, Tuomas; Koivistoinen, Juha; Ahlskog, Markus

    2016-07-01

    Arc-discharge synthesized multiwalled carbon nanotubes (AD-MWNT) have been proven to be of high quality, but their use is very limited due to difficulties in obtaining them in a clean and undamaged form. Here, we present a simple method that purifies raw AD-MWNT material in laboratory scale without damage, and that in principle can be scaled up. The method consists of depositing raw AD-MWNT material on a flat substrate and immersing the substrate slowly in water, whereby the surface tension force of the liquid-substrate contact line selectively sweeps away the larger amorphous carbon debris and leaves relatively clean MWNTs on the substrate. We demonstrate the utility of the method by preparing clean individual MWNTs for measurement of their Raman spectra. The spectra exhibit the characteristics of high-quality tubes free from contaminants. We also show how one concomitantly with the purification process can obtain large numbers of clean suspended MWNTs.

  5. Effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Huang, Liang-liang; Meng, Hui-min; Liang, Li-kang; Li, Sen; Shi, Jin-hui

    2015-10-01

    LaMgAl11O19 thermal barrier coatings (TBCs) were applied to carbon steels with a NiCoCrAlY bond coat by plasma spraying. The effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs were investigated in 3.5wt% NaCl solution using polarization curves, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The results show that a large number of cracks are found in the LaMgAl11O19 TBCs after the samples are heat-treated, including some through-thickness cracks. The corrosion forms of the as-sprayed and heat-treated TBCs are uniform corrosion and pitting corrosion, respectively. The as-sprayed TBCs exhibit three EIS time constants after being immersed for less than 7 d, and then a new time constant appears because of steel substrate corrosion. When the immersion time is increased to 56 d, a Warburg impedance ( W) component appears in the EIS data. The EIS data for the heat-treated TBCs exhibit only two time constants after the samples are immersed for less than 14 d, and a new time constant appears when the immersion time is increased further. The heat treatment reduces the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs. The corrosion products are primarily γ-FeOOH and Fe3O4.

  6. Electrochemical Studies of Nitrate-Induced Pitting in Carbon Steel

    SciTech Connect

    Zapp, P.E.

    1998-12-07

    The phenomenon of pitting in carbon steel exposed to alkaline solutions of nitrate and chloride was studied with the cyclic potentiodynamic polarization technique. Open-circuit and pitting potentials were measured on specimens of ASTM A537 carbon steel in pH 9.73 salt solutions at 40 degrees Celsius, with and without the inhibiting nitrite ion present. Nitrate is not so aggressive a pitting agent as is chloride. Both nitrate and chloride did induce passive breakdown and pitting in nitrite-free solutions, but the carbon steel retained passivity in solutions with 0.11-M nitrite even at a nitrate concentration of 2.2 M.

  7. Solid-state joining of ultrahigh carbon steels

    SciTech Connect

    Sunwoo, A.J.

    1993-04-22

    A joining study of these steels was initiated to determine the feasibility of using ultrahigh carbon steels in structural applications. The high carbon content (1.5 wt%) in these steels and the desire to maintain the superplastic microstructure limit the use of conventional arc-welding processes. We chose two solid-state joining processes: diffusion bonding and inertia friction welding. Preliminary results show that sound bonds can be obtained with tensile properties nearly equal to those of the base metal. Of three UHC steels bonded by both inertia-friction welding and diffusion- bonding processes, the one with the lowest aluminum content had the best overall properties. Diffusion bonding with a nickel interlayer showed the most promising results for the UHC steel containing 1.6 wt% aluminum. The properties of inertia-friction-welded steels can be improved by a post-weld heat treatment.

  8. Corrosion Behavior of Medium Carbon Steel in Simulated Concentrated Yucca Mountain Waters

    SciTech Connect

    Yilmaz, A; Chandra, D; Rebak, R B

    2004-04-09

    Medium carbon steel (MCS) is the candidate material for rock bolts to reinforce the borehole liners and emplacement drifts of the proposed Yucca Mountain (YM) high-level nuclear waste repository. Corrosion performance of this structural steel -AISI 1040- was investigated by techniques such as linear polarization, electrochemical impedance spectroscopy (EIS), and laboratory immersion tests in lab simulated concentrated YM ground waters. Corrosion rates of the steel were determined for the temperatures in the range from 25 C to 85 C, for the ionic concentrations of 1 time (1x), 10 times (10x), and hundred times (100x) ground waters. The MCS corroded uniformly at the penetration rates of 35-200 {micro}m/year in the de-aerated YM waters, and 200-1000 {micro}m/year in the aerated waters. Increasing temperatures in the de-aerated waters increased the corrosion rates of the steel. However, increasing ionic concentrations influenced the corrosion rates only slightly. In the aerated 1x and 10x waters, increasing temperatures increased the rates of MCS significantly. Inhibitive precipitates, which formed in the aerated 100x waters at higher temperatures (65 C and up) decreased the corrosion rates to the values that obtained for the de-aerated YM aqueous environments. The steel suffered pitting corrosion in the both de-aerated and aerated hot YM environments after anodic polarization.

  9. 6. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR NAIL PLATE BEING LOADED ON THE CRADLE USED DURING THE PICKLING PROCESS - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  10. 5. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR NAIL PLATE BEING REMOVED FROM THE CRADLE USED DURING THE PICKLING PROCESS - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  11. Tests Of Materials For Repair Coating Of Carbon Steel

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III

    1995-01-01

    Report describes tests of paints (primers and topcoats) for use in recoating rusted carbon steel for protection against further corrosion. Paints selected for evaluation all designated by manufacturers as suitable for application over tightly adhering rust.

  12. The corrosion of carbon steel in rock microcosms containing native Yucca Mountain microorganisms

    SciTech Connect

    Castro, P.R.; Amy, P.S.; Crossen, H.V.; Jones, D.A.; Southam, G.; Donald, R.; Ringelberg, D.B.

    1998-12-31

    Microorganisms implicated in microbially-influenced corrosion were isolated from the deep subsurface at Yucca Mountain, and include iron-oxidizing (FeOx), sulfate-reducing (SRB), and exopolysaccharide (EPS)-producing bacterial species. Various combinations of these microorganisms were inoculated into a test system composed of a 1020 carbon steel coupon immersed in a mixture of sterile rock and soft R2A agar prepared with simulated groundwater. A 1% KC1 bridge was used to connect the test system to a calomel reference electrode. A platinum counter electrode was used to apply a potential and the corrosion rate was measured by polarization resistance. Prior studies at ambient and elevated (50 C) temperatures demonstrated that these microorganisms were capable of corroding carbon steel. The current research investigated whether the presence of a rock surface enhanced the ability of the test microorganisms to survive elevated temperature and corrode carbon steel. Uninoculated electrochemical cells were prepared to monitor abiotic corrosion. Initial and weekly corrosion rates were obtained for the duration of the experiment. Upon completion of the experiment, the test system was dismantled and the coupons prepared for phospholipid fatty acid and microscopic analyses, to assess microbial biomass and biofilm formation, respectively. Increased biomass and higher corrosion rates were observed in the rock/agar microcosms.

  13. Mesa corrosion attack in carbon steel and 0.5% chromium steel

    SciTech Connect

    Nyborg, R.; Dugstad, A.

    1998-12-31

    Local breakdown of protective corrosion films may result in rapid local attack or mesa corrosion attack during CO{sub 2} corrosion of carbon steel. The factors affecting formation and local breakdown of protective corrosion films were studied in a series of flow loop experiments performed at 40--80 C with pH 5.8, 1.8 bar CO{sub 2} partial pressure, high iron content in the water and flow rates 0.1--7 m/s. Carbon steels with or without chromium and nickel additions up to 1% were tested. Addition of 0.5% chromium in the steel was found to reduce the tendency for severe mesa attack in carbon steels during CO{sub 2} corrosion significantly. Deep mesa attack did not occur in steels with 0.5--1% Cr in experiments at 80 C and pH 5.8. Protective corrosion films reform more easily in the chromium containing steels, making localized attack less dangerous in chromium containing steels than in unalloyed carbon steels.

  14. Voltage dependence of cluster size in carbon films using plasma immersion ion implantation

    NASA Astrophysics Data System (ADS)

    McKenzie, D. R.; Tarrant, R. N.; Bilek, M. M. M.; Pearce, G.; Marks, N. A.; McCulloch, D. G.; Lim, S. H. N.

    2003-05-01

    Carbon films were prepared using a cathodic arc with plasma immersion ion implantation (PIII). Using Raman spectroscopy to determine cluster size, a comparison is made between cluster sizes at high voltage and a low duty cycle of pulses with the cluster sizes produced at low voltage and a higher duty cycle. We find that for ion implantation in the range 2-20 kV, the cluster size depends more on implantation energy ( E) than implantation frequency ( f), unlike stress relief, which we have previously shown [M.M.M. Bilek, et al., IEEE Trans. in Plasma Sci., Proceedings 20th ISDEIV 1-5 July 2002, Tours, France, Cat. No. 02CH37331, IEEE, Piscataway, NJ, USA, p. 95] to be dependent on the product Ef. These differences are interpreted in terms of a model in which the ion impacts create thermal spikes.

  15. Surface alloying of carbon tool steels using laser heating

    NASA Astrophysics Data System (ADS)

    Chudina, O. V.; Brezhnev, A. A.

    2015-12-01

    The problems of surface hardening of high-carbon steels by alloying using laser radiation are considered. The effect of the laser treatment parameters on the thickness, the structure, the phase composition, the microhardness, and the residual stresses of the surface layer is studied, and the influence of alloying elements on the strength of the surface layer in carbon steels and their wear resistance is investigated.

  16. Instant-off potential and polarization decay techniques for evaluation of an immersed steel structure

    SciTech Connect

    Hock, V.F.; Van Blaricum, V.L.; Houtz, W.A.; Setliff, L.F.

    1994-12-31

    Several devices and techniques for evaluating the condition of a coated and cathodically protected steel lock gate were tested in the field. Polarization decay and polarization resistance (E log I) measurements were conducted on the gates to determine the feasibility of using these techniques for in situ evaluation of the coating condition. In addition, two commercially available devices for measuring instant-off potentials were used to evaluate the cathodic protection system. Potentials obtained using these instruments were compared with the readings obtained using a recording oscilloscope and a digital multimeter. Results will be presented and discussed.

  17. Iron cycling at corroding carbon steel surfaces.

    PubMed

    Lee, Jason S; McBeth, Joyce M; Ray, Richard I; Little, Brenda J; Emerson, David

    2013-01-01

    Surfaces of carbon steel (CS) exposed to mixed cultures of iron-oxidizing bacteria (FeOB) and dissimilatory iron-reducing bacteria (FeRB) in seawater media under aerobic conditions were rougher than surfaces of CS exposed to pure cultures of either type of microorganism. The roughened surface, demonstrated by profilometry, is an indication of loss of metal from the surface. In the presence of CS, aerobically grown FeOB produced tight, twisted helical stalks encrusted with iron oxides. When CS was exposed anaerobically in the presence of FeRB, some surface oxides were removed. However, when the same FeOB and FeRB were grown together in an aerobic medium, FeOB stalks were less encrusted with iron oxides and appeared less tightly coiled. These observations suggest that iron oxides on the stalks were reduced and solubilized by the FeRB. Roughened surfaces of CS and denuded stalks were replicated with culture combinations of different species of FeOB and FeRB under three experimental conditions. Measurements of electrochemical polarization resistance established different rates of corrosion of CS in aerobic and anaerobic media, but could not differentiate rate differences between sterile controls and inoculated exposures for a given bulk concentration of dissolved oxygen. Similarly, total iron in the electrolyte could not be used to differentiate treatments. The experiments demonstrate the potential for iron cycling (oxidation and reduction) on corroding CS in aerobic seawater media. PMID:24093730

  18. Carbonated aqueous media for quench heat treatment of steels

    NASA Astrophysics Data System (ADS)

    Nayak, U. Vignesh; Rao, K. M. Pranesh; Pai, M. Ashwin; Prabhu, K. Narayan

    2016-07-01

    Distilled water and polyalkylene glycol (PAG)-based aqueous quenchants of 5 and 10 vol.% with and without carbonation were prepared and used as heat transfer media during immersion quenching. Cooling curves were recorded during quenching of an inconel 600 cylindrical probe instrumented with multiple thermocouples. It was observed that the vapor stage duration was prolonged and the wetting front ascended uniformly for quenching with carbonated media. The cooling data were analyzed by determining the critical cooling parameters and by estimating the spatially dependent probe/quenchant interfacial heat flux transients. The study showed significantly reduced values of heat transfer rate for carbonated quenchants compared to quenchants without carbonation. Further, the reduction was more pronounced in the case of PAG-based carbonated quenchants than carbonated distilled water. The results also showed the dependence of heat transfer characteristics of the carbonated media on polymer concentration. The effect of quench uniformity on the microstructure of the material was assessed.

  19. Comparison of carbon fiber and stainless steel root canal posts.

    PubMed

    Purton, D G; Payne, J A

    1996-02-01

    This in vitro study compared physical properties of root canal posts made of carbon fiber-reinforced epoxy resin with those of stainless steel posts. Three-point bending tests were used to derive the transverse modulus of elasticity of the posts. Resin composite cores on the posts were subjected to tensile forces to test the bonds between the cores and posts. Carbon fiber posts appeared to have adequate rigidity for their designed purpose. The bond strength of the resin composite cores to the carbon fiber posts was significantly less than that to the stainless steel posts. PMID:9063218

  20. The adsorption and inhibition effect of calcium lignosulfonate on Q235 carbon steel in simulated concrete pore solution

    NASA Astrophysics Data System (ADS)

    Wang, Yishan; Zuo, Yu; Zhao, Xuhui; Zha, Shanshan

    2016-08-01

    The corrosion inhibition of calcium lignosulfonate (CLS) for Q235 carbon steel in saturated Ca(OH)2 + 0.1 mol/L NaCl solution was studied by means of weight loss, polarization, fluorescence microscopy (FM), scanning electron microscopy/energy dispersive spectrometry (SEM/EDS), microscopic infrared spectral imaging (M-IR) and X-ray photoelectron spectroscopy (XPS). For the steel in simulated concrete pore solution (pH 12.6), an increase of Eb value and a decrease of icorr value occurred with different concentrations of CLS. The optimal content of CLS was 0.001 mol/L at which the inhibition rate was 98.86% and the Eb value increased to 719 mV after 10 h of immersion. In mortar solution and in reinforced concrete environment, CLS also showed good inhibition for steel. The preferential adsorption of CLS around pits was detected by M-IR. The result illustrates that at the early stage the adsorption of CLS was heterogeneous and CLS may have a competitive adsorption with chloride ions at the active sites, which would be beneficial for decreasing the susceptibility of pitting corrosion. After the pre-filming time, an intact adsorption CLS film formed on carbon steel surface. The adsorption between CLS and calcium presented as Casbnd Osbnd S bonds. The adsorption of CLS on carbon steel surface occurred probably by both physisorption and chemisorption.

  1. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  2. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  3. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  4. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  5. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  6. Laser ignition of bulk 1018 carbon steel in pure oxygen

    NASA Technical Reports Server (NTRS)

    Nguyen, K.; Branch, M. C.

    1986-01-01

    Experiments were undertaken to study the ignition characteristics of bulk 1018 carbon steel in a pure oxygen environment. Cylindrical 1018 carbon steel specimens 5 mm in diameter and 5 mm high were ignited by a focused CW CO2 laser beam in a cool, static, pure oxygen environment at oxygen pressures ranging from 0.103 to 6.895 MPa. A two-color pyrometer was designed and used to measure the ignition temperatures of the specimens. The temperature history of a spot approximately 0.5 mm in diameter located at the center of the specimen top surface was recorded with a maximum time resolution of 25 microsec, and with an accuracy of a few percent. Ignition temperature of bulk 1018 carbon steel was identified from the temperature history curve with the aid of the light intensity curve. Results show that 1018 carbon steel specimens ignite at temperatures between 1388 and 1450 K, which are below the melting range of the alloy (1662-1685 K). The ignition temperature of 1018 carbon steel is mildly dependent on oxygen pressure over the range of oxygen pressure investigated in this study.

  7. ASM Specialty Handbook{reg_sign}: Carbon and alloy steels

    SciTech Connect

    Davis, J.R.

    1995-12-31

    Carbon and alloy steels are the workhorse of structural materials in modern engineering because of their very reasonable costs coupled with their many and varied properties that allow their use in such a large array of applications. it`s very easy to take steel for granted and forget how much it`s relied upon in critical uses such as cars, bridges, buildings, landing gear assemblies, and more. There are in-depth reviews on formability weldability, machineability, and hardenability of the various steel grades. One can also discover how adding certain alloys can significantly improve steel processing. The strength and toughness section has been greatly expanded with more coverage than ever before of corrosion fatigue. One has access to extensive reports detailing which steels are more susceptible to environmental damage such as stress-corrosion and hydrogen embrittlement. Temperature effects relating to mechanical properties and corrosion are also discussed.

  8. Correlation Between Shear Punch and Tensile Strength for Low-Carbon Steel and Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mahmudi, R.; Sadeghi, M.

    2013-02-01

    The deformation behavior of AISI 1015 low-carbon steel, and AISI 304 stainless steel sheets was investigated by uniaxial tension and the shear punch test (SPT). Both materials were cold rolled to an 80% thickness reduction and subsequently annealed in the temperature range 25-850 °C to produce a wide range of yield and ultimate strength levels. The correlations between shear punch and tensile yield and ultimate stresses were established empirically. Different linear relationships having different slopes and intercepts were found for the low-carbon and stainless steel sheets, and the possible parameters affecting the correlation were discussed. It was shown that, within limits, yield and tensile strength of thin steel sheets can be predicted from the shear data obtained by the easy-to-perform SPT.

  9. Increasing corrosion resistance of carbon steels by surface laser cladding

    NASA Astrophysics Data System (ADS)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  10. Immersion Deposition of Metal Films on Silicon and Germanium Substrates in Supercritical Carbon Dioxide

    SciTech Connect

    Ye, Xiang-Rong; Wai, Chien M.; Zhang, Daqing; Kranov, Yanko; Mcilroy, David; Lin, Yuehe; Engelhard, Mark H.

    2003-01-29

    A low temperature carbon dioxide based on immersion deposition technology (SFID) has been developed for producing palladium, copper, silver, and other metal films on silicon-based substrates in supercritical CO2. The reaction is initiated by oxidation of elemental silicon to SiF4 or H2SiF6 by HF with the release of electrons that cause the reduction of metal ions in an organometallic precursor to the metallic form on silicon surface in CO2. Only the substrate surfaces are coated with metals using this method. Based on surface analysis of the films and spectroscopic analysis of the reaction products, the mechanism of metal film deposition is discussed. The metal films (Pd, Cu, and Ag) formed on silicon surfaces by the SFID method exhibit good coverage, smooth and dense texture, high purity and a metallic behavior. Similarly, metal films can also be deposited onto geranium substrates using SFID. The gas-like properties and the high pressure of the supercritical fluids, combined with the low reaction temperature, make this SFID method potentially useful for depositing thin metal films in small features, which are difficult to accomplish by conventional CVD methods.

  11. Initial Atmospheric Corrosion of Carbon Steel in Industrial Environment

    NASA Astrophysics Data System (ADS)

    Han, Wei; Pan, Chen; Wang, Zhenyao; Yu, Guocai

    2015-02-01

    The initial corrosion behavior of carbon steel subjected to Shenyang industrial atmosphere has been investigated by weight-loss measurement, scanning electron microscopy observation, x-ray diffraction, auger electron spectroscopy, and electron probe microanalysis. The experimental results reveal that the corrosion kinetics of the initial corrosion of carbon steel in industrial atmosphere follows empirical equation D = At n , and there is a corrosion rate transition from corrosion acceleration to deceleration; the corrosion products are composed of γ-FeOOH, α-FeOOH, Fe3O4, as well as FeS which is related to the existence of sulfate-reducing bacteria in the rust layers. The effect of dust particles on the corrosion evolution of carbon steel has also been discussed.

  12. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    NASA Astrophysics Data System (ADS)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  13. Corrosion Behavior of Carbon Steel with Hmta Inhibitor in Pickling Process

    NASA Astrophysics Data System (ADS)

    Liu, D.; Huang, L. P.

    In this investigation, attempts have been made to study the inhibitive effect of hexamethylenetetramine (HMTA) on carbon steel in 10% HCl (mass%) by weight loss, potentiodynamic polarization, EIS, and AFM. Results indicate that inhibition efficiency (IE) of HMTA increases with the increase in pickling immersion time from 10 to 60 min, and IE also increases with the increase in temperature. At higher temperatures (80°C), the IE values are higher and almost independent of pickling time. HMTA can be adsorbed on the surface of metal and reduce the corrosion rate of metal. HMTA is a kind of mixed inhibitor and can retard both the anodic dissolution and cathodic hydrogen evolution reactions independently. IE increases with the concentration of HMTA. Electrochemistry measurement shows that adsorption follows the Langmuir isotherm and the value of free energies of adsorption (ΔGads) is < 0, so the adsorption process can occur automatically. AFM analyses show HMTA can affect the surface roughness and protect metal.

  14. Residual stress measurements in carbon steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  15. Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

    NASA Astrophysics Data System (ADS)

    Zhang, Da-quan; An, Zhong-xun; Pan, Qing-yi; Gao, Li-xin; Zhou, Guo-ding

    2006-11-01

    A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings.

  16. 78 FR 21105 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-09

    ..., available in Antidumping Duty Order: Circular Welded Carbon Steel Pipes and Tubes from Thailand, 51 FR 8341... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary... conducting an administrative review of the antidumping duty order on circular welded carbon steel pipes...

  17. Corrosion of low carbon steel by microorganisms from the 'pigging' operation debris in water injection pipelines.

    PubMed

    Cote, Claudia; Rosas, Omar; Sztyler, Magdalena; Doma, Jemimah; Beech, Iwona; Basseguy, Régine

    2014-06-01

    Present in all environments, microorganisms develop biofilms adjacent to the metallic structures creating corrosion conditions which may cause production failures that are of great economic impact to the industry. The most common practice in the oil and gas industry to annihilate these biofilms is the mechanical cleaning known as "pigging". In the present work, microorganisms from the "pigging" operation debris are tested biologically and electrochemically to analyse their effect on the corrosion of carbon steel. Results in the presence of bacteria display the formation of black corrosion products allegedly FeS and a sudden increase (more than 400mV) of the corrosion potential of electrode immersed in artificial seawater or in field water (produced water mixed with aquifer seawater). Impedance tests provided information about the mechanisms of the interface carbon steel/bacteria depending on the medium used: mass transfer limitation in artificial seawater was observed whereas that in field water was only charge transfer phenomenon. Denaturing Gradient Gel Electrophoresis (DGGE) results proved that bacterial diversity decreased when cultivating the debris in the media used and suggested that the bacteria involved in the whole set of results are mainly sulphate reducing bacteria (SRB) and some other bacteria that make part of the taxonomic order Clostridiales. PMID:24355513

  18. CORROSION TESTING OF CARBON STEEL IN OXALIC ACID CHEMICAL CLEANING SOLUTIONS

    SciTech Connect

    Wiersma, B.; Mickalonis, J.; Subramanian, K.; Ketusky, E.

    2011-10-14

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid has been selected for this purpose because it is an effective chelating agent for the solids and is not as corrosive as other acids. Electrochemical and immersion studies were conducted to investigate the corrosion behavior of carbon steel in simulated chemical cleaning environments. The effects of temperature, agitation, and the presence of sludge solids in the oxalic acid on the corrosion rate and the likelihood of hydrogen evolution were determined. The testing showed that the corrosion rates decreased significantly in the presence of the sludge solids. Corrosion rates increased with agitation, however, the changes were less noticeable.

  19. Corrosion Testing of Carbon Steel in Oxalic Acid that Contains Dissolved Iron

    SciTech Connect

    Wiersma, Bruce J.; Mickalonis, John I.; Subramanian, Karthik H.

    2012-10-11

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid (OA) will be used to chemically clean the tanks after waste retrieval is completed. The waste tanks at SRS were constructed from carbon steel materials and thus are vulnerable to corrosion in acidic media. In addition to structural impacts, the impact of corrosion on the hydrogen generated during the process must be assessed. Electrochemical and coupon immersion tests were used to investigate the corrosion mechanism at anticipated process conditions. The testing showed that the corrosion rates were dependent upon the reduction of the iron species that had dissolved in solution. Initial corrosion rates were elevated due to the reduction of the ferric species to ferrous species. At later times, as the ferric species depleted, the corrosion rate decreased. On the other hand, the hydrogen evolution reaction became more dominant.

  20. Corrosion behavior of carbon steels under tuff repository environmental conditions

    SciTech Connect

    McCright, R.D.; Weiss, H.

    1984-10-01

    Carbon steels may be used for borehole liners in a potential high-level nuclear waste repository in tuff in Nevada. Borehole liners are needed to facilitate emplacement of the waste packages and to facilitate retrieval of the packages, if required. Corrosion rates of low carbon structural steels AISI 1020 and ASTM A-36 were determined in J-13 well water and in saturated steam at 100{sup 0}C. Tests were conducted in air-sparged J-13 water to attain more oxidizing conditions representative of irradiated aqueous environments. A limited number of irradiation corrosion and stress corrosion tests were performed. Chromium-molybdenum alloy steels and cast irons were also tested. These materials showed lower general corrosion but were susceptible to stress corrosion cracking when welded. 4 references, 4 tables.

  1. Carbon distribution in bainitic steel subjected to deformation

    SciTech Connect

    Ivanov, Yu. F.; Nikitina, E. N. Gromov, V. E.

    2015-10-27

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation.

  2. Investigate the magnetic behaviour of thermal treated carbon steel

    NASA Astrophysics Data System (ADS)

    Kanelopoulos, N. P.

    2016-03-01

    The present paper investigates the utilization of the magnetic hysteresis loops and Barkhausen Noise for the non-destructive characterization of annealed and quenched carbon steels samples. The resulting magnetic properties were further evaluated by examining the microstructure of the samples by using scanning electron microscopy.

  3. Nondestructive evaluation of residual stress in low-carbon steel

    NASA Technical Reports Server (NTRS)

    Salama, K.

    1984-01-01

    The effects of the preferred orientation on the temperature dependence of ultrasonic velocity in low carbon steels are investigated. The sensitivity of the acousto-elastic constant to changes in microstructure is assessed as well as the possibility of determining some mechanical properties of a material by measuring the acousto-elastic constant.

  4. Friction and wear characteristics of carbon steels in vacuum

    NASA Technical Reports Server (NTRS)

    Verkin, B. I.; Lyubarskiy, I. M.; Udovenko, V. F.; Guslyakov, A. A.

    1974-01-01

    The nature of carbon steel friction and wear under vacuum conditions is described within the framework of general friction and wear theory. Friction is considered a dynamic process and wear is considered to be the result of a continuous sequence of transitions of the friction surface material from one state into another.

  5. Numerical simulation and experimental investigation of laser dissimilar welding of carbon steel and austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Nekouie Esfahani, M. R.; Coupland, J.; Marimuthu, S.

    2015-07-01

    This study reports an experimental and numerical investigation on controlling the microstructure and brittle phase formation during laser dissimilar welding of carbon steel to austenitic stainless steel. The significance of alloying composition and cooling rate were experimentally investigated. The investigation revealed that above a certain specific point energy the material within the melt pool is well mixed and the laser beam position can be used to control the mechanical properties of the joint. The heat-affected zone within the high-carbon steel has significantly higher hardness than the weld area, which severely undermines the weld quality. A sequentially coupled thermo-metallurgical model was developed to investigate various heat-treatment methodology and subsequently control the microstructure of the HAZ. Strategies to control the composition leading to dramatic changes in hardness, microstructure and service performance of the dissimilar laser welded fusion zone are discussed.

  6. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  7. Morphological and microstructural studies on aluminizing coating of carbon steel

    SciTech Connect

    Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin

    2013-11-27

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

  8. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    NASA Astrophysics Data System (ADS)

    France, Danielle Cook

    2016-07-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  9. Gas phase hydrogen permeation in alpha titanium and carbon steels

    NASA Technical Reports Server (NTRS)

    Johnson, D. L.; Shah, K. K.; Reeves, B. H.; Gadgeel, V. L.

    1980-01-01

    Commercially pure titanium and heats of Armco ingot iron and steels containing from 0.008-1.23 w/oC were annealed or normalized and machined into hollow cylinders. Coefficients of diffusion for alpha-Ti and alpha-Fe were determined by the lag-time technique. Steady state permeation experiments yield first power pressure dependence for alpha-Ti and Sievert's law square root dependence for Armco iron and carbon steels. As in the case of diffusion, permeation data confirm that alpha-titanium is subject to at least partial phase boundary reaction control while the steels are purely diffusion controlled. The permeation rate in steels also decreases as the carbon content increases. As a consequence of Sievert's law, the computed hydrogen solubility decreases as the carbon content increases. This decreases in explained in terms of hydrogen trapping at carbide interfaces. Oxidizing and nitriding the surfaces of alpha-titanium membranes result in a decrease in the permeation rate for such treatment on the gas inlet surfaces but resulted in a slight increase in the rate for such treatment on the gas outlet surfaces. This is explained in terms of a discontinuous TiH2 layer.

  10. MECHANISTIC UNDERSTANDING OF CAUSTIC CRACKING OF CARBON STEELS

    SciTech Connect

    Garcia-Diaz, B.; Roy, A.

    2009-10-19

    Liquid waste generated by the PUREX process for separation of nuclear materials is concentrated and stored in Type IV single-shell carbon steel tanks at the Savannah River Site (SRS). The Type IV tanks for this waste do not have cooling coils and have not undergone heat treatment to stress-relieve the tanks. After the waste is concentrated by evaporation, it becomes very alkaline and can cause stress corrosion cracking (SCC) and pitting corrosion of the tank materials. SRS has experienced leakage from non-stress-relieved waste tanks constructed of A285 carbon steel and pitting of A212 carbon steel tanks in the vapor space. An investigation of tank materials has been undertaken at SRS to develop a basic understanding of caustic SCC of A285 and A212 grade carbon steels exposed to aqueous solutions, primarily containing sodium hydroxide (NaOH), sodium nitrate (NaNO{sub 3}), and sodium nitrite (NaNO{sub 2}) at temperatures relevant to the operating conditions of both the F and H area plants. This report presents the results of this corrosion testing program. Electrochemical tests were designed using unstressed coupons in a simulated tank environment. The purpose of this testing was to determine the corrosion susceptibility of the tank materials as a function of chemical concentration, pH, and temperature. A285 and A516 (simulates A212 carbon steel) coupons were used to investigate differences in the corrosion of these carbon steels. Electrochemical testing included measurement of the corrosion potential and polarization resistance as well as cyclic potentiodynamic polarization (CPP) testing of coupons. From the CPP experiments, corrosion characteristics were determined including: corrosion potential (E{sub corr}), pitting or breakdown potential (E{sub pit}), and repassivation potential (E{sub prot}). CPP results showed no indications of localized corrosion, such as pitting, and all samples showed the formation of a stable passive layer as evidenced by the positive

  11. Modeling the diffusion effects through the iron carbonate layer in the carbon dioxide corrosion of carbon steel

    SciTech Connect

    Rajappa, S.; Zhang, R.; Gopal, M.

    1998-12-31

    A mechanistic model was developed for predicting carbon dioxide corrosion rates of carbon steel pipes in multiphase flow conditions. The model incorporates the chemistry, thermodynamics of carbon dioxide dissolution, multiphase mass transfer, electrochemical kinetics on the metal surface and the presence of a corrosion product film. The predicted corrosion rates show good agreement with the experimental results.

  12. Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

    SciTech Connect

    Novick, V.J.; Brodrick, C.J.; Crawford, S.; Nasiatka, J.; Pierucci, K.; Reyes, V.; Sambrook, J.; Wrobel, S.; Yeary, J.

    1996-01-01

    The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D&D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D&D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 {mu}m and the other at about 10 {mu}m. The average Mass Median Aerodynamic Diameters (MMAD`s) for these tests are 0.36 {+-}0.08 {mu}m for stainless steel, 0.48 {+-}0.17{mu}m for aluminum and 0.52{+-}0.12 {mu}m for carbon steel.

  13. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  14. Microstructural Evolution During Friction Surfacing of Austenitic Stainless Steel AISI 304 on Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Kishore Babu, N.; Phanikumar, G.; Prasad Rao, K.

    2013-01-01

    Austenitic stainless steel AISI 304 coating was deposited over low carbon steel substrate by means of friction surfacing and the microstructural evolution was studied. The microstructural characterization of the coating was carried out by optical microscopy (OM), electron back scattered diffraction (EBSD), and transmission electron microscopy (TEM). The coating exhibited refined grains (average size of 5 μm) as compared to the coarse grains (average size of 40 μm) in as-received consumable rod. The results from the microstructural characterization studies show that discontinuous dynamic recrystallization (DDRX) is the responsible mechanism for grain evolution as a consequence of severe plastic deformation.

  15. Modeling the Electrical Contact Resistance at Steel-Carbon Interfaces

    NASA Astrophysics Data System (ADS)

    Brimmo, Ayoola T.; Hassan, Mohamed I.

    2016-01-01

    In the aluminum smelting industry, electrical contact resistance at the stub-carbon (steel-carbon) interface has been recurrently reported to be of magnitudes that legitimately necessitate concern. Mitigating this via finite element modeling has been the focus of a number of investigations, with the pressure- and temperature-dependent contact resistance relation frequently cited as a factor that limits the accuracy of such models. In this study, pressure- and temperature-dependent relations are derived from the most extensively cited works that have experimentally characterized the electrical contact resistance at these contacts. These relations are applied in a validated thermo-electro-mechanical finite element model used to estimate the voltage drop across a steel-carbon laboratory setup. By comparing the models' estimate of the contact electrical resistance with experimental measurements, we deduce the applicability of the different relations over a range of temperatures. The ultimate goal of this study is to apply mathematical modeling in providing pressure- and temperature-dependent relations that best describe the steel-carbon electrical contact resistance and identify the best fit relation at specific thermodynamic conditions.

  16. Leaching modelling of slurry-phase carbonated steel slag.

    PubMed

    Costa, G; Polettini, A; Pomi, R; Stramazzo, A

    2016-01-25

    In the present work the influence of accelerated mineral carbonation on the leaching behaviour of basic oxygen furnace steel slag was investigated. The environmental behaviour of the material as evaluated through the release of major elements and toxic metals under varying pH conditions was the main focus of the study. Geochemical modelling of the eluates was used to derive a theoretical description of the underlying leaching phenomena for the carbonated material as compared to the original slag. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases, and lower-Ca/Si-ratio minerals were found to control leaching in carbonated slag eluates as compared to the corresponding untreated slag sample as a result of Ca depletion from the residual slag particles. Clear evidence was also gained of solubility control for Ca, Mg and Mn by a number of carbonate minerals, indicating a significant involvement of the original slag constituents in the carbonation process. The release of toxic metals (Zn, V, Cr, Mo) was found to be variously affected by carbonation, owing to different mechanisms including pH changes, dissolution/precipitation of carbonates as well as sorption onto reactive mineral surfaces. The leaching test results were used to derive further considerations on the expected metal release levels on the basis of specific assumptions on the relevant pH domains for the untreated and carbonated slag. PMID:26489916

  17. 75 FR 16439 - Certain Welded Carbon Steel Standard Pipe From Turkey: Preliminary Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-01

    ... Steel Pipe and Tube Products from Turkey, 51 FR 7984 (March 7, 1986). On March 2, 2009, the Department... products covered by this order are certain welded carbon steel pipe and tube with an outside diameter of 0... Administrative Review: Certain Welded Carbon Steel Standard Pipe from Turkey, 72 FR 62837, 62838 (November...

  18. Interrelation of Steel Composition, Hardening Route, and Tempering Response of Medium Carbon Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hussein, Abdel-Hamid A.; Abdu, Mahmoud T.; El-Banna, El-Sayed M.; Soliman, Saied E.; Tash, Mahmoud M.

    2016-04-01

    Four medium carbon and low-alloy steels were hardened through oil and forced air cooling. Tempering was then performed in the temperature range 250-600 °C. The martensite content increased with an increased hardenability and/or the rate of cooling. Tempering at T > M s caused a gradual decline in both hardness and strength and an improvement in the Charpy V-notch impact toughness. The low-alloy steels underwent tempered martensite embrittlement (as a result of the formation of carbides at the martensite interlaths and prior austenite grain boundaries) and enhancement of phosphorus segregation (particularly in the presence of Ni). Higher hardenability steels were found to be better hardened via the more recent forced air quenching rather than the conventional oil quenching. In this work, a modest, novel attempt is presented to empirically correlate the impact toughness with the hardness measurements to enable future prediction of impact toughness from hardness measurements.

  19. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    SciTech Connect

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  20. A new nanoscale metastable iron phase in carbon steels

    PubMed Central

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels. PMID:26503890

  1. A new nanoscale metastable iron phase in carbon steels.

    PubMed

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels. PMID:26503890

  2. Fatigue crack retardation of low carbon steel in saltwater

    SciTech Connect

    Kokaji, K.; Ando, Z.; Kojima, T.

    1984-01-01

    The crack propagation behavior following the application of a single tensile overload in 3 percent saltwater was examined using a low carbon steel, which has a considerably lower static strength than high strength steel used in previous report. Experiments were carried out under sinusoidally varying loads at a load ratio of O and a frequency of 10 Hz, and the effects of saltwater were evaluated by comparing with the result in air and result on high strength steel. A single tensile overload was found to cause delayed retardation, just as it did in air. The overload affected zone size was not affected by saltwater and showed the same value in both environments. This observed trend differed from the result on high strength steel in which the overload affected zone size was larger in 3 percent saltwater than in air, and thus it was found that the effect of saltwater on retardation behavior was different even in the similar steels. Retardation cycles were smaller in 3 percent saltwater than in air. Since the overload affected zone size was not affected by saltwater, the decrease in retardation cycles was attributed to the higher rates of fatigue crack propagation in 3 percent saltwater. Thinner specimen showed stronger retardation than thicker one. The behavior at midthickness of thicker specimen showed delayed retardation as well as the result in air. Moreover, the crack propagation behavior following the application of a single tensile overload in 3 percent saltwater was well explained by the crack closure concept.

  3. Fouling of carbon steel heat exchanger caused by iron bacteria

    SciTech Connect

    Starosvetsky, J.; Armon, R.; Starosvetsky, D. ); Groysman, A.

    1999-01-01

    A carbon steel heat exchanger installed in a reverse osmosis unit failed after 1 1/2 years from start-up as a result of tubes, lids, tube sheets, and connection pipes clogging from rust deposits. Chemical analysis of cooling water and scraped precipitates, as well laboratory screening of the deposits for bacteria, revealed that activity of iron-oxidizing bacteria present in cooling water could lead to heat exchanger blockage.

  4. Methods for the Identification of Aircraft Tubing of Plain Carbon Steel and Chromium-Molybdenum Steel

    NASA Technical Reports Server (NTRS)

    Mutchler, W H; Buzzard, R W

    1930-01-01

    The survey of the possibilities for distinguishing between plain carbon and chromium-molybdenum steel tubing included the Herbert pendulum hardness, magnetic, sparks, and chemical tests. The Herbert pendulum test has the disadvantages of all hardness tests in being limited to factory use and being applicable only to scale-free, normalized material. The small difference in the range of hardness values between plain carbon and chromium-molybdenum steels is likewise a disadvantage. The Rockwell hardness test, at present used in the industry for this purpose, is much more reliable. It may be concluded on the basis of the experiments performed that of all methods surveyed, spark testing appears to be, at present, the most suitable for factory use from the standpoint of speed, accuracy, nondestructiveness and reliability. It is also applicable for field use.

  5. Electrochemical Evaluation of Corrosion on Borided and Non-borided Steels Immersed in 1 M HCl Solution

    NASA Astrophysics Data System (ADS)

    Mejía-Caballero, I.; Martínez-Trinidad, J.; Palomar-Pardavé, M.; Romero-Romo, M.; Herrera-Hernández, H.; Herrera-Soria, O.; Campos Silva, I.

    2014-08-01

    In this study the corrosion resistances of AISI 1018 and AISI 304 borided and non-borided steels were estimated using polarization resistance and electrochemical impedance spectroscopy (EIS) techniques. Boriding of the steel samples was conducted using the powder-pack method at 1223 K with 6 h of exposure. Structural examinations of the surfaces of the borided steels showed the presence of a Fe2B layer with isolated FeB teeth on the AISI 1018 steel, whereas a compact layer of FeB/Fe2B was formed on the AISI 304 steel. Polarization resistance and EIS of the borided and non-borided steels surfaces were performed in a corrosive solution of 1 M HCl. The EIS data were analyzed during 43 days of exposure to the acid solution. Impedance curves obtained during this period for the borided and non-borided steels were modeled using equivalent electrical circuits. The results of both electrochemical techniques indicated that boride layers formed at the steel surfaces effectively protect the samples from the corrosive effects of HCl. The main corrosion processes observed on the boride layers were pitting and crevice corrosion.

  6. Susceptibility of carbon steel to stress corrosion cracking in sodium hydroxide

    SciTech Connect

    Ziomek-Moroz, Margaret; Flis, J.

    2005-01-01

    Stress corrosion cracking susceptibility of carbon steel and decarburized steel was studied in 8.5 M sodium hydroxide at 100 ?C. Potentiodynamic experiments were performed to determine the potential values to be applied in slow strain rate(ssr) experiments. Optical and scanning electron microscopy were used to investigate the surfaces of corroded samples. Severe intergranular stress corrosion cracking was observed on the carbon steel samples in comparison to the decarburized steel samples.

  7. 78 FR 49255 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-13

    ... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial... certain circular welded carbon steel pipes and tubes from Taiwan. The period of review (POR) is May 1... initiation of an antidumping duty administrative review of the order on certain circular welded carbon...

  8. Nonlinear Rayleigh waves to detect initial damage leading to stress corrosion cracking in carbon steel

    NASA Astrophysics Data System (ADS)

    Matlack, K. H.; Kim, J.-Y..; Jacobs, L. J.; Qu, J.; Singh, P. M.

    2012-05-01

    This research experimentally investigates second harmonic generation of Rayleigh waves propagating through carbon steel samples damaged in a stress corrosion environment. Damage from stress corrosion cracking is of major concern in nuclear reactor tubes and in gas and fuel transport pipelines. For example, certain types of stress corrosion cracking (SCC) account for more failures in steam generator tubes than most other damage mechanisms, yet these cracks do not initiate until late in the structure's life. Thus, there is a need to be able to measure the damage state prior to crack initiation, and it has been shown that the acoustic nonlinearity parameter - the parameter associated with second harmonic generation - is sensitive to microstructural evolution. In this work, samples are immersed in a sodium carbonate-bicarbonate solution, which typically forms in the soil surrounding buried pipelines affected by SCC, and held at yield stress for 5-15 days to the onset of stress corrosion cracking. Measurements of second harmonic generation with Rayleigh waves are taken intermittently to relate cumulative damage prior to macroscopic cracking to nonlinear wave propagation. Experimental results showing changes in second harmonic generation due to stress corrosion damage are presented.

  9. Boriding of high carbon high chromium cold work tool steel

    NASA Astrophysics Data System (ADS)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  10. TENSILE TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect

    Duncan, A; Thad Adams, T; Ps Lam, P

    2007-05-02

    An infrastructure of new and existing pipelines and systems will be required to carry and to deliver hydrogen as an alternative energy source under the hydrogen economy. Carbon and low alloy steels of moderate strength are currently used in hydrogen delivery systems as well as in the existing natural gas systems. It is critical to understand the material response of these standard pipeline materials when they are subjected to pressurized hydrogen environments. The methods and results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (10.34 MPa or 1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels.

  11. Accelerated carbonation of steel slags in a landfill cover construction

    SciTech Connect

    Diener, S.; Andreas, L.; Herrmann, I.; Ecke, H.; Lagerkvist, A.

    2010-01-15

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature.

  12. Characterization of Bainitic Microstrucutres in Low Carbon Hsla Steels

    NASA Astrophysics Data System (ADS)

    Kang, Ju Seok; Park, Chan Gyung

    The austenite phase of low carbon steels can be transformed to various bainitic microstructures such as granular bainite, acicular ferrite and bainitic ferrite during continuous cooling process. In the present study site-specific transmission electron microscope (TEM) specimens were prepared by using focused ion beam (FIB) to identify the bainitic microstructure in low carbon high strength low alloy (HSLA) steels clearly. Granular bainite was composed of fine subgrains and 2nd phase constituents like M/A or pearlite located at grain and/or subgrain boundaries. Acicular ferrite was identified as an aggregate of randomly orientated needle-shaped grains. The high angle relations among acicular ferrite grains were thought to be caused by intra-granular nucleation, which could be occur under the high cooling rate condition. Bainitic ferrite revealed uniform and parallel lath structure within the packet. In some case, however, the parallel lathes showed high angle relations due to packet overlapping during grow of bainitic ferrite, resulting in high toughness properties in bainitic ferrite based steels.

  13. MECHANICAL TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect

    Duncan, A

    2006-05-11

    The methods and interim results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. The scope is carbon steels commonly used for natural gas pipelines in the United States that are candidates for hydrogen service in the hydrogen economy. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in 1500 psig hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test program will continue with tests to quantify the fracture behavior in terms of J-R curves for these materials at air and hydrogen pressure conditions.

  14. Identification of steel bars immersed in reinforced concrete based on experimental results of eddy current testing and artificial neural network analysis

    NASA Astrophysics Data System (ADS)

    de Alcantara, Naasson

    2013-03-01

    This paper presents an experimental research on the use of eddy current testing (ECT) and artificial neural networks (ANNs) in order to identify the gauge and position of steel bars immersed in concrete structures. The paper presents details of the ECT probe and concrete specimens constructed for the tests, and a study about the influence of the concrete on the values of measured voltages. After this, new measurements were done with a greater number of specimens, simulating a field condition and the results were used to generate training and validation vectors for multilayer perceptron ANNs. The results show a high percentage of correct identification with respect to both, the gauge of the bar and of the thickness of the concrete cover.

  15. Acid neutralisation capacity of accelerated carbonated stainless steel slag.

    PubMed

    Johnson, D C; MacLeod, C L; Hills, C D

    2003-05-01

    The acid neutralisation capacity test is widely used to assess the long-term performance of waste materials prior to disposal. Samples of fixed mass are exposed to increasing additions of nitric add in sealed containers and the resultant pH is plotted as a titration curve. In this work, the add neutralisation capacity test was used in the assessment of an accelerated carbonated stainless steel slag. Difficulties arose in applying the test procedure to this material. This was largely because of the raised pressure from significant volumes of released carbon dioxide trapped in the sealed sample containers, causing an alteration to leachate pH values. Consequently, the add neutralisation capacity test was modified to enable testing of samples in equilibrium with the atmosphere. No adverse effects on the results from testing of a carbonate free material were recorded. PMID:12803247

  16. Effect of rust on the wettability of steel by water

    SciTech Connect

    Lu, W.; Chung, D.D.L.

    1998-04-01

    Rust, as formed on steel by immersion of low-carbon steel in water, was found to improve the wettability of steel by water. The advancing contact angle decreased from 87{degree} to 32{degree}, and the receding contact angle decreased from 81{degree} to 29{degree}. Cleansing of steel by acetone also helped improve the wettability, but the advancing angle only decreased from 87{degree} to 73{degree}, and the receding angle only decreased from 81{degree} to 41{degree}.

  17. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  18. Inhibition Effect of Dodecylamine on Carbon Steel Corrosion in Hydrochloric Acid Solution

    NASA Astrophysics Data System (ADS)

    Chen, Zhenyu; Huang, Ling; Qiu, Yubing; Guo, Xingpeng

    2012-12-01

    Dodecylamine spontaneously adsorbs on carbon steel via its polar group (-NH2) in hydrochloric acid solution. Furthermore, it forms a monolayer film on carbon steel surface. The inhibition mechanism of dodecylamine for carbon steel is geometric blocking effect. The adsorption of dodecylamine on carbon steel surface follows Arrhenius equation. The adsorption slightly increases activated energy, but greatly reduces pre-exponential factor value. Atomic force microscopy force curves indicate that at the area without adsorbed dodecylamine, no obvious adhere force occurs. At the area with adsorbed dodecylamine, however, an average 1.3 nN adhere force is observed.

  19. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    PubMed

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs. PMID:26353505

  20. Friction stir processing on high carbon steel U12

    SciTech Connect

    Tarasov, S. Yu. Rubtsov, V. E.; Melnikov, A. G.

    2015-10-27

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

  1. Effects of carbon dioxide plasma immersion ion implantation on the electrochemical properties of AZ31 magnesium alloy in physiological environment

    NASA Astrophysics Data System (ADS)

    Xu, Ruizhen; Yang, Xiongbo; Zhang, Xuming; Wang, Mei; Li, Penghui; Zhao, Ying; Wu, Guosong; Chu, Paul K.

    2013-12-01

    Plasma immersion ion implantation (PIII) is conducted to improve the intrinsically poor corrosion properties of biodegradable AZ31 magnesium alloy in the physiological environment. Carbon dioxide is implanted into the samples and X-ray photoelectron spectroscopy and scanning electron microscopy are used to characterize the materials. The corrosion properties are systematically studied by potentiodynamic polarization tests in two simulated physiological environments, namely simulated body fluids and cell culture medium. The plasma-implanted materials exhibit a lower initial corrosion rate. Being a gaseous ion PIII technique, conformal ion implantation into an object with a complex shape such as an orthopedic implant can be easily accomplished and CO2 PIII is a potential method to improve the biological properties of magnesium and its alloys in clinical applications.

  2. Phyllanthus muellerianus and C6H15NO3 synergistic effects on 0.5 M H2SO4-immersed steel-reinforced concrete: Implication for clean corrosion-protection of wind energy structures in industrial environment

    NASA Astrophysics Data System (ADS)

    Okeniyi, Joshua Olusegun; Omotosho, Olugbenga Adeshola; Popoola, Abimbola Patricia Idowu; Loto, Cleophas Akintoye

    2016-07-01

    This paper investigates Phyllanthus muellerianus leaf-extract and C6H15NO3 (triethanolamine: TEA) synergistic effects on reinforcing-steel corrosion-inhibition and the compressive-strength of steel-reinforced concrete immersed in 0.5 M H2SO4. This is to assess suitability of the synergistic admixture usage for wind-energy steel-reinforced concrete structures designed for industrial environments. Steel-reinforced concrete specimens were admixed with individual and synergistic designs of Phyllanthus muellerianus leaf-extract and C6H15NO3 admixtures and immersed in the 0.5 M H2SO4. Electrochemical monitoring of corrosion potential, as per ASTM C876-91 R99, and corrosion current were obtained and statistically analysed, as per ASTM G16-95 R04, for modelling noise resistance. Post-immersion compressive-strength testing then followed, as per ASTM C39/C39M-03, for detailing the admixture effect on load-bearing strength of the steel-reinforced concrete specimens. Results showed that while individual Phyllanthus muellerianus leaf-extract concentrations exhibited better inhibition-efficiency performance than C6H15NO3, synergistic additions of C6H15NO3 to Phyllanthus muellerianus leaf-extract improved steel-rebar corrosion-inhibition. Thus, 6 g Phyllanthus muellerianus + 2 g C6H15NO3 synergistically improved inhibition-efficiency to η = 84.17%, from η = 55.28% by the optimal chemical or from η = 74.72% by the optimal plant-extract admixtures. The study also established that improved compressive strength of steel-reinforced concrete with acceptable inhibition of the steel-rebar corrosion could be attained through optimal combination of the Phyllanthus muellerianus leaf-extract and C6H15NO3 admixtures.

  3. Stress corrosion cracking of X-60 line pipe steel in a carbonate-bicarbonate solution

    SciTech Connect

    Pilkey, A.K.; Lambert, S.B.; Plumtree, A. . Dept. of Mechanical Engineering)

    1995-02-01

    An experimental system was developed to reproduce stress corrosion cracking (SCC) of API X-60 line pipe steels in highly alkaline (pH = 10) carbonate-bicarbonate (1 N sodium carbonate [Na[sub 2]CO[sub 3

  4. Kinetics of electrochemical boriding of low carbon steel

    NASA Astrophysics Data System (ADS)

    Kartal, G.; Eryilmaz, O. L.; Krumdick, G.; Erdemir, A.; Timur, S.

    2011-05-01

    In this study, the growth kinetics of the boride layers forming on low carbon steel substrates was investigated during electrochemical boriding which was performed at a constant current density of 200 mA/cm 2 in a borax based electrolyte at temperatures ranging from 1123 K to 1273 K for periods of 5-120 min. After boriding, the presence of both FeB and Fe 2B phases were confirmed by the X-ray diffraction method. Cross-sectional microscopy revealed a very dense and thick morphology for both boride phases. Micro hardness testing of the borided steel samples showed a significant increase in the hardness of the borided surfaces (i.e., up to (1700 ± 200) HV), while the hardness of un-borided steel samples was approximately (200 ± 20) HV. Systematic studies over a wide range of boriding time and temperature confirmed that the rate of the boride layer formation is strongly dependent on boriding duration and has a parabolic character. The activation energy of boride layer growth for electrochemical boriding was determined as (172.75 ± 8.6) kJ/mol.

  5. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    NASA Technical Reports Server (NTRS)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  6. Carbon distribution in the martensite structure of structural steel

    NASA Astrophysics Data System (ADS)

    Gundyrev, V. M.; Zel'dovich, V. I.; Schastlivtsev, V. M.

    2016-05-01

    The martensite structure of a hardened pseudosingle crystal of grade 37KhN3A medium-carbon structural steel (0.37 wt % C, 1.50 Cr, 3.0 Ni, 0.33 Mn) had the form of coarse packets with dimensions of to 1 cm in the cross section. Every packet was composed of six-orientation martensite crystals arising on one common austenite plane of type {111}. The position of three texture maximums was determined using an X-ray diffractometer for every orientation. In addition, the position of four maximums of retained austenite was found. The periods of martensite lattices and retained austenite as well as the carbon concentration in martensite lattices and near the boundaries are determined.

  7. AISI/DOE Technology Roadmap Program: Effects of Residuals in Carbon Steels

    SciTech Connect

    George E. Ruddle

    2002-11-25

    AN experimental study of the effects of residual elements in carbon steels was carried out to gain better understanding and control of the effects of residual elements emanating from recycled steel scrap. Two plain carbon steel grade compositions (one medium-carbon and one low-carbon), residual elements and levels, and four areas of study, were selected on the bases of a comprehensive literature survey and consultation with sponsor steel companies. The influence of residuals (Cu, Sn, Ni, P, Si, up to the levels studied here), on these laboratory produced hot rolled steels was studied in the areas of (a) hot ductility, (b) surface hot shortness, (c) scale formation and adherence, and (d) embrittlement and mechanical properties. This report summarizes the experimental procedures, results, discussion and conclusions of this study. The relevance of the study is also discussed in relation to steel processing and product properties and in relation to energy consumption and environmental compliance.

  8. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-06

    ... Carbon Steel Flat Products from Korea, 58 FR 44159 (August 19, 1993) (Orders on Certain Steel from Korea... clad on both sides with stainless steel in a 20%-60%-20% ratio. These HTSUS item numbers are provided... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  9. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    NASA Astrophysics Data System (ADS)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  10. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    SciTech Connect

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  11. Distribution of radionuclides during melting of carbon steel

    SciTech Connect

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  12. Optical properties and oxidation of carbonized and cross-linked structures formed in polycarbonate by plasma immersion ion implantation

    NASA Astrophysics Data System (ADS)

    Kosobrodova, E.; Kondyurin, A.; Chrzanowski, W.; McCulloch, D. G.; McKenzie, D. R.; Bilek, M. M. M.

    2014-06-01

    At ion fluences higher than 5 · 1015 ions/cm2, plasma immersion ion implantation (PIII) of polycarbonate (PC) results in a formation of a carbonized surface layer. The thickness of this layer is close to the depth of ion penetration. A comparison of PIII treated, spin-coated PC films with pre-treatment thicknesses designed to match and exceed the carbonized layer thickness is employed to study the properties of the carbonised layer independently from the less modified underlying structure. At ion fluencies higher than 1016 ions/cm2, the thinner PC film is completely transformed into an amorphous carbon-like material with no traces of the initial PC structure. The thicker films, however, incorporated two layers: a top carbonised layer and a cross-linked layer below. Compared to the two-layered PC film, the completely carbonized layer was found to have a much higher concentration of Cdbnd O bonds and much lower concentration of O-H bonds after exposure to atmospheric oxygen. The refractive index of the thicker PC films PIII treated with high ion fluencies is close to the refractive index of diamond-like carbon. Anomalous dispersion of the refractive index of the thicker PC films is observed after formation of the carbonised layer. The refractive index of the thinner PC film has normal dispersion at all ion fluences. At ion fluences of 2 · 1016 ions/cm2, both PC films were found to have the same etching rate as polystyrene. Washing in dichloromethane had no effect on the carbonised layer but affected the underlying material in the case of the thicker PC films leading to a wrinkled structure up to ion fluences of 2 · 1016 ions/cm2. At this and higher fluence, areas of an ordered island-like structure were observed.

  13. Tensile failure behavior of plain carbon steels at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Wray, P. J.

    1984-11-01

    The onset of tensile instability and the occurrence of fracture in plain carbon steels containing up to 1.89C has been examined in the temperature range 500 to 1300 °C and the strain-rate range 6 X lO-6 to 2 × 10-2 s-1. In the ferrite-plus-pearlite mixtures at temperatures below the eutectoid temperature, the work-hardening exponent decreases with increasing amount of pearlite, and there is a corresponding decrease in the Considére strain. However, the onset of necking is delayed to well beyond the Considére strain, and these mixtures are inherently ductile even at the eutectoid composition. In the austenite region, the general intrusion of dynamic recrystallization compctes with intergranular embrittlement at temperatures below about 1050 °C. The embrittlement is related to precipitation which takes place either during cooling (MnS) or at the deformation temperature [AIN, Nb (CN), etc.]. In hypereutectoid steels, the ductility of austenite-plus-cementite and pearlite-plus-cementite mixtures diminishes drastically with decreasing temperature and increasing amount of cementite. The areas of possible fracture modes are mapped in temperature-strain rate and temperature-carbon content space.

  14. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  15. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  16. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  17. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  18. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  19. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010... of the Antidumping Duty and Countervailing Duty Orders, and Intent To Revoke Orders in Part, 68 FR...: Carbon and Certain Alloy Steel Wire Rod From Mexico, 71 FR 27989 (May 15, 2006). Notification This...

  20. 77 FR 19623 - Certain Welded Carbon Steel Standard Pipe from Turkey: Preliminary Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-02

    ... Pipe and Tube Products from Turkey, 51 FR 7984 (March 7, 1986). \\2\\ See Antidumping or Countervailing... certain welded carbon steel pipe and tube with an outside diameter of 0.375 inch or more, but not over 16...: Certain Welded Carbon Steel Standard Pipe from Turkey, 72 FR 62837, 62838 (November 7, 2007) (Turkey...

  1. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-26

    ... amended, 67 FR 68036 (Nov. 8, 2002). In accordance with sections 201.16(c) and 207.3 of the Commission's... COMMISSION Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States... in the antidumping duty Investigation No. 731-TA-961 concerning carbon and certain alloy steel...

  2. 77 FR 64468 - Circular Welded Carbon-Quality Steel Pipe From India: Final Affirmative Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-22

    ...; Countervailing Duties, 62 FR 27296, 27323 (May 19, 1997), and Circular Welded Carbon-Quality Steel Pipe From... Countervailing Duty Determination: Certain Hot-Rolled Carbon Steel Flat Products From Argentina, 66 FR 37007... Countervailing Duty Determination With Final Antidumping Duty Determination, 77 FR 19192 (March 30,...

  3. 78 FR 21107 - Circular Welded Carbon Steel Pipes and Tubes from Turkey: Preliminary Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-09

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Turkey: Preliminary Results... carbon steel pipes and tubes from Turkey (pipes and tubes from Turkey) for the period of review (POR) of..., of any wall thickness (pipe and tube) from Turkey. These products are currently provided for...

  4. 78 FR 34335 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... Steel Pipes and Tubes From Taiwan: Antidumping Duty Order, 49 FR 19369 (May 7, 1984). These cash deposit... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Preliminary... conducting an administrative review of the antidumping duty order on certain circular welded carbon...

  5. Characterization of the Carbon and Retained Austenite Distributions in Martensitic Medium Carbon, Low Alloy, Steel

    SciTech Connect

    Sherman, D. H.; Cross, Steven M; Kim, Sangho; Grandjean, F.; Long, G. J.; Miller, Michael K

    2007-01-01

    The retained austenite content and carbon distribution in martensite were determined as a function of cooling rate and temper temperature in steel that contained 1.31 at. pct C, 3.2 at. pct Si, and 3.2 at. pct non-iron metallic elements. Mossbauer spectroscopy, transmission electron microscopy (TEM), transmission synchrotron X-ray diffraction (XRD), and atom probe tomography were used for the microstructural analyses. The retained austenite content was an inverse, linear function of cooling rate between 25 and 560 K/s. The elevated Si content of 3.2 at. pct did not shift the start of austenite decomposition to higher tempering temperatures relative to SAE 4130 steel. The minimum tempering temperature for complete austenite decomposition was significantly higher (>650 C) than for SAE 4130 steel ({approx}300 C). The tempering temperatures for the precipitation of transition carbides and cementite were significantly higher (>400 C) than for carbon steels (100 C to 200 C and 200 C to 350 C), respectively. Approximately 90 pct of the carbon atoms were trapped in Cottrell atmospheres in the vicinity of the dislocation cores in dislocation tangles in the martensite matrix after cooling at 560 K/s and aging at 22 C. The 3.2 at. pct Si content increased the upper temperature limit for stable carbon clusters to above 215 C. Significant autotempering occurred during cooling at 25 K/s. The proportion of total carbon that segregated to the interlath austenite films decreased from 34 to 8 pct as the cooling rate increased from 25 to 560 K/s. Developing a model for the transfer of carbon from martensite to austenite during quenching should provide a means for calculating the retained austenite. The maximum carbon content in the austenite films was 6 to 7 at. pct, both in specimens cooled at 560 K/s and at 25 K/s. Approximately 6 to 7 at. pct carbon was sufficient to arrest the transformation of austenite to martensite. The chemical potential of carbon is the same in martensite

  6. Characterization of the Carbon and Retained Austenite Distributions in Martensitic Medium Carbon, High Silicon Steel

    NASA Astrophysics Data System (ADS)

    Sherman, Donald H.; Cross, Steven M.; Kim, Sangho; Grandjean, Fernande; Long, Gary J.; Miller, Michael K.

    2007-08-01

    The retained austenite content and carbon distribution in martensite were determined as a function of cooling rate and temper temperature in steel that contained 1.31 at. pct C, 3.2 at. pct Si, and 3.2 at. pct noniron metallic elements. Mössbauer spectroscopy, transmission electron microscopy (TEM), transmission synchrotron X-ray diffraction (XRD), and atom probe tomography were used for the microstructural analyses. The retained austenite content was an inverse, linear function of cooling rate between 25 and 560 K/s. The elevated Si content of 3.2 at. pct did not shift the start of austenite decomposition to higher tempering temperatures relative to SAE 4130 steel. The minimum tempering temperature for complete austenite decomposition was significantly higher (>650 °C) than for SAE 4130 steel (˜300 °C). The tempering temperatures for the precipitation of transition carbides and cementite were significantly higher (>400 °C) than for carbon steels (100 °C to 200 °C and 200 °C to 350 °C), respectively. Approximately 90 pct of the carbon atoms were trapped in Cottrell atmospheres in the vicinity of the dislocation cores in dislocation tangles in the martensite matrix after cooling at 560 K/s and aging at 22 °C. The 3.2 at. pct Si content increased the upper temperature limit for stable carbon clusters to above 215 °C. Significant autotempering occurred during cooling at 25 K/s. The proportion of total carbon that segregated to the interlath austenite films decreased from 34 to 8 pct as the cooling rate increased from 25 to 560 K/s. Developing a model for the transfer of carbon from martensite to austenite during quenching should provide a means for calculating the retained austenite. The maximum carbon content in the austenite films was 6 to 7 at. pct, both in specimens cooled at 560 K/s and at 25 K/s. Approximately 6 to 7 at. pct carbon was sufficient to arrest the transformation of austenite to martensite. The chemical potential of carbon is the same in

  7. Heavy reflector experiments in the IPEN/MB-01 reactor: Stainless steel, carbon steel and nickel

    SciTech Connect

    Santos, Adimir dos; Andrade e Silva, Graciete Simoes de; Jerez, Rogerio; Liambos Mura, Luis Felipe; Fuga, Rinaldo

    2013-05-06

    New experiments devoted to the measurements of physical parameters of a light water core surrounded by a heavy reflector were performed in the IPEN/MB-01 research reactor facility. These experiments comprise three sets of heavy reflector (SS-304, Carbon Steel, and Nickel) in a form of laminates around 3 mm thick. Each set was introduced individually in the west face of the core of the IPEN/MB-01 reactor. The aim here is to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check for the SS-304 reflector experiment. The experimental results comprise critical control bank positions, temperatures and reactivities as a function of the number of the plates. Particularly to the case of Nickel, the experimental data are unique of its kind. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this nuclear data library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  8. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-01

    ... Investigation No. F.R. cite 12/17/86 Carbon steel butt- 731-TA-308 51 FR 45152. weld pipe fittings/ Brazil. 12/17/86 Carbon steel butt- 731-TA-310 51 FR 45152. weld pipe fittings/ Taiwan. 2/10/87 Carbon steel butt- 731-TA-309 52 FR 4167. weld pipe fittings/ Japan. 7/6/92 Carbon steel butt- 731-TA-520 57...

  9. Influence of sputter rate and crystal orientation on the distribution of carbon in polycrystalline copper surfaces treated by plasma immersion ion implantation

    SciTech Connect

    Flege, S.; Kraft, G.; Bruder, E.; Ensinger, W.; Baba, K.; Hatada, R.

    2009-07-15

    The sputter rate influences the resulting thickness of the carbon containing layer within a surface that was treated by plasma immersion ion implantation. Choosing a polycrystalline substrate with rather large crystals and a material with an inherent high sputter rate, inhomogeneous distributions of carbon over the substrate area due to different thicknesses of the incorporated carbon can be detected. A correlation of three factors namely the carbon x-ray intensity in electron probe microanalysis, the thickness of the carbon layer, and the sputter rate in depth profiling measurements via secondary ion mass spectrometry can be shown. Essential for these factors is the crystal orientation that is visualized by mapping via electron backscatter diffraction. The differences in carbon content due to the orientation are most likely one of the reasons that the adhesion of diamond-like carbon films on copper does not improve with an interlayer of implanted carbon.

  10. 75 FR 1495 - Certain Hot-Rolled Carbon Steel Flat Products From India: Preliminary Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-11

    ... Countervailing Duty Orders: Certain Hot-Rolled Carbon Steel Flat Products From India and Indonesia, 66 FR 60198... Investigation: Certain Hot-Rolled Carbon Steel Flat Products From India, 66 FR 49635 (September 28, 2001) (HRS...: Certain Hot-Rolled Carbon Steel Products from India, 66 FR 20240, 20249 (April 20, 2001)...

  11. 76 FR 78313 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-16

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam... United Arab Emirates, and Vietnam of circular welded carbon- quality steel pipe, provided for in... material injury by reason of LTFV and subsidized imports of circular welded carbon-quality steel pipe...

  12. 75 FR 70723 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-18

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial... circular welded carbon steel pipes and tubes from Taiwan. The review covers two firms: Yieh Phui Enterprise... the antidumping duty order on circular welded carbon steel pipes and tubes from Taiwan covering...

  13. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  14. 75 FR 63439 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Extension of the Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-15

    ... International Trade Administration Certain Welded Carbon Steel Standard Pipes and Tubes From India: Extension of... the administrative review of the antidumping duty order on certain welded carbon steel standard pipes and tubes from India. See Certain Welded Carbon Steel Standard Pipes and Tubes from India:...

  15. 75 FR 29519 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-26

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  16. 77 FR 55807 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-11

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial... welded carbon steel pipes and tubes from Taiwan. The review covers four respondents. Based on a... welded carbon steel pipes and tubes from Taiwan covering the period May 1, 2011, through April 30,...

  17. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel...

  18. 75 FR 73033 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Amended Final Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-29

    ... Carbon Steel Pipes and Tubes From Thailand: Final Determination of Sales at Less Than Fair Value, 51 FR... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Thailand: Amended Final... published in the Federal Register on October 20, 2010. See Circular Welded Carbon Steel Pipes and Tubes...

  19. 75 FR 28557 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time Limit for Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-21

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time... antidumping duty order on circular welded carbon steel pipes and tubes from Thailand. See Circular Welded Carbon Steel Pipes and Tubes from Thailand: Preliminary Results and Rescission, in Part, of...

  20. 76 FR 57020 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-15

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial... welded carbon steel pipes and tubes from Taiwan. The review covers eight firms. Based on a withdrawal of... initiation of an administrative review of the antidumping duty order on circular welded carbon steel...

  1. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  2. 76 FR 24462 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-02

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  3. 78 FR 71563 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Final Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-29

    ... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Final... administrative review of the antidumping duty order on certain circular welded carbon steel pipes and tubes from... Carbon Steel Pipes and Tubes From Taiwan: Preliminary Results of Antidumping Duty Administrative...

  4. 78 FR 73827 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the Russian Federation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-09

    ... Certain Cut-to-Length Carbon Steel Plate from the Russian Federation, 68 FR 3859 (January 27, 2003... International Trade Administration Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the... of an administrative review of the suspension agreement on certain cut-to-length carbon steel...

  5. Effects of Carbon and Nitrogen on the Microstructure and Mechanical Properties of Carbonitrided Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Taweejun, Nipon; Kanchanomai, Chaosuan

    2015-12-01

    Various carbonitriding processes have been applied to low-carbon steel. The carbon and nitrogen contents in the case of carbonitrided low-carbon steels have been evaluated, and their influences on microstructure, distortion, hardness, and strength have been investigated. The factor limiting the ferrite and pearlite formations with increasing nitrogen content was a mechanism that resulted in more retained austenite in the case of low-carbon steel treated using a high flow rate of ammonia. The high-nitrogen content and high amount of retained austenite in the case of carbonitrided low-carbon steel slightly reduced the hardness, case depth, and strength. However, the elongation was improved, and the distortion was reduced. In the case zones, fractures occurred along the grain boundaries, i.e., intergranular fractures, whereas the fracture surfaces in the core regions were typical ductile fractures, i.e., dimples were observed.

  6. Solidification of stainless steel slag by accelerated carbonation.

    PubMed

    Johnson, D C; MacLeod, C L; Carey, P J; Hills, C D

    2003-06-01

    On exposure to carbon dioxide (CO2) at a pressure of 3 bars, compacts formed from pressed ground slag, and 12.5 weight percent water, were found to react with approximately 18% of their own weight of CO2. The reaction product formed was calcium carbonate causing the slag to self-cement. Unconfined compressive strengths of 9MPa were recorded in carbonated compacts whereas strengths of < 1 MPa were recorded in non-carbonated slag compacts. As molten stainless steel slag containing dicalcium silicate (C2S) cools it can undergo several phase transitions. The final transformation from the beta-polymorph to gamma-C2S is accompanied by a volume change that causes the slag to self-pulverise or 'dust'. As a consequence of this the fine grained portion of the slag contains more of this phase whilst the coarser particles of the slag contain more of the calcium magnesium silicates that contribute the bulk of the waste. The fine fraction (< 125 microm) of the slag when ground is found to react to the same extent as the ground bulk slag and produces compacts with equivalent strength. A coarser fraction (4-8 mm) when ground to a similar grading does not react as extensively and produces a weaker product. Additions of ordinary Portland cement (OPC) at 5 and 10 percent by weight did not alter the degree of reaction during carbonation of the bulk slag or ground fine fraction, however the strength of the 4-8 mm fraction was increased by this change. PMID:12868521

  7. A Sub-grid Model for an Array of Immersed Cylinders in Coarse-grid Multiphase Flow Simulations of a Carbon Capture Device

    SciTech Connect

    Sarkar, Avik; Sun, Xin; Sundaresan, Sankaran

    2012-12-01

    A post-combustion carbon-capture system utilizing a bubbling fluidized bed of sorbent particles is currently being developed as a part of the Carbon Capture and Simulation Initiative (CCSI) efforts. Adsorption of carbon dioxide (CO2) by these amine based sorbent particles is exothermic and arrays of immersed cylindrical heat transfer tubes are often utilized to maintain the lower temperatures favorable for CO2 capture. In multiphase computational fluid dynamics (CFD) simulations of the full-scale devices, which can be up to 10 m in size, approximately 103 cells are required in each dimension to accurately resolve the cylindrical tubes, which are only a few centimeters in diameter. Since the tubes cannot be resolved explicitly in CFD simulations, alternate methods to account for the influence of these immersed objects need to be developed.

  8. An evaluation of carbon steel corrosion under stagnant seawater conditions.

    PubMed

    Lee, Jason S; Ray, Richard I; Lemieux, Edward J; Falster, Alexander U; Little, Brenda J

    2004-01-01

    Corrosion of 1020 carbon steel coupons in natural seawater over a 1-year period was more aggressive under strictly anaerobic stagnant conditions than under aerobic stagnant conditions as measured by weight loss and instantaneous corrosion rate (polarization resistance). Under oxygenated conditions, a two-tiered oxide layer of lepidocrocite/goethite formed. The inner layer was extremely tenacious and resistant to acid cleaning. Under anaerobic conditions, the corrosion product was initially a non-tenacious sulphur-rich corrosion product, mackinawite, with enmeshed bacteria. As more sulphide was produced the mackinawite was transformed to pyrrhotite. In both aerobic and anaerobic exposures, corrosion was more aggressive on horizontally oriented coupons compared to vertically oriented samples. PMID:15621645

  9. Corrosion behavior of stainless steel and nickel-base alloys in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Plomp, L.; Rietveld, G.; Wit, J.H.W. de

    1995-10-01

    The corrosion behavior of five commercially available alloys (AISI 316L, AISI 310S, Inconel 601, Thermax 4762, and Kanthal A1) in molten carbonate under reducing gas atmospheres was investigated with cyclic voltammetry and quasi-stationary polarization curve measurements. The reactions that proceed on these materials at distinct potentials could be deduced by comparison of the cyclic voltammograms and polarization curves with those of pure metals and model alloys. The shape of the polarization curves of all materials strongly depends on the preceding electrochemical treatment. A polarization curve recorded immediately after immersion of a sample resulted in a high anodic current. This implies that the passivation of the materials is poor. When a specimen was conditioned at {minus}1,060 mV for 10 h before recording the polarization curve, the anodic current diminished, which indicates passivation. This occurred for all materials except AISI 316L. A ranking of the corrosion properties was determined from polarization curves of samples that had been conditioned assuming the current densities to be representative. The resistance against corrosion of the alloys increases in the order: AISI 316Lcarbonate fuel cell (MCFC) anode potentials, this order may also apply for real MCFC operation conditions. The order determined from electrochemical experiments is in agreement with the results of exposure tests which are more time-consuming. This study confirms that the presence of large amounts of chromium and significant additions of aluminium have a beneficial effect on the corrosion resistance of stainless steel and nickel-base alloys.

  10. Effects of Inclusions in HSLA Carbon Steel on Pitting Corrosion in CaCl2

    SciTech Connect

    M. Ziomek-Moroz; S. Bullard; K. Rozman; J.J. Kruzic

    2011-12-05

    Susceptibility of high strength low alloy steel to localized corrosion was studied in 6.7 M CaCl{sub 2} for oil and natural gas drilling applications. Results of the immersion and electrochemical experiments showed that the steel is susceptible to pitting corrosion. Optical microscopy investigations of the polished samples revealed that 10% of the surface area was occupied by defects in the form of pits. The energy dispersive X-ray (EDX) and wavelength dispersive X-ray (WDX) chemical analyses revealed higher concentrations of Mn and S compared to the metal matrix in defected areas. These areas served as the sites for development of corrosion pits during both immersion and electrochemical experiments. The fatigue results of the corroded samples indicate that if the pit was the most significant defect, the fatigue crack initiated and propagated at this site.

  11. Effect of hydrodynamics and surface roughness on the electrochemical behaviour of carbon steel in CSG produced water

    NASA Astrophysics Data System (ADS)

    Eyu, Gaius Debi; Will, Geoffrey; Dekkers, Willem; MacLeod, Jennifer

    2015-12-01

    The influence of fluid flow, surface roughness and immersion time on the electrochemical behaviour of carbon steel in coal seam gas produced water under static and hydrodynamic conditions has been studied. The disc electrode surface morphology before and after the corrosion test was characterized using scanning electron microscopy (SEM). The corrosion product was examined using X-ray photoelectron spectroscopy (XPS) and X-ray diffractometry (XRD).The results show that the anodic current density increased with increasing surface roughness and consequently a decrease in corrosion surface resistance. Under dynamic flow conditions, the corrosion rate increased with increasing rotating speed due to the high mass transfer coefficient and formation of non-protective akaganeite β-FeO(OH) and goethite α-FeO(OH) corrosion scale at the electrode surface. The corrosion rate was lowest at 0 rpm. The corrosion rate decreased in both static and dynamic conditions with increasing immersion time. The decrease in corrosion rate is attributed to the deposition of corrosion products on the electrode surface. SEM results revealed that the rougher surface exhibited a great tendency toward pitting corrosion.

  12. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    SciTech Connect

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  13. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. PMID:25597686

  14. Analysis of the Parameters Influencing the Quench-Aging Behavior of Ultra-Low-Carbon Steels

    NASA Astrophysics Data System (ADS)

    Massardier, V.; Merlin, J.

    2009-05-01

    The influence of the annealing temperature and of the grain size on the quench-aging behavior of ultra-low-carbon (ULC) steels was investigated by thermoelectric power measurements (TEPs) and mechanical testing. The TEP technique showed that the quench aging of ULC steels occurs in two distinct stages: (1) the segregation of carbon atoms to the grain boundaries and (2) the precipitation of iron carbides. It was suggested that the degree of grain boundary coverage by the carbon atoms resulting from the annealing or aging conditions influences the development of the yield point of ULC steels.

  15. Fluorine and boron co-doped diamond-like carbon films deposited by pulsed glow discharge plasma immersion ion processing

    NASA Astrophysics Data System (ADS)

    He, Xiao-Ming; Hakovirta, M.; Peters, A. M.; Taylor, B.; Nastasi, M.

    2002-05-01

    Fluorine (F) and boron (B) co-doped diamond-like carbon (FB-DLC) films were prepared on different substrates by the plasma immersion ion processing (PIIP) technique. A pulse glow discharge plasma was used for the PIIP deposition and was produced at a pressure of 1.33 Pa from acetylene (C2H2), diborane (B2H6), and hexafluoroethane (C2F6) gas. Films of FB-DLC were deposited with different chemical compositions by varying the flow ratios of the C2H2, B2H6, and C2F6 source gases. The incorporation of B2H6 and C2F6 into PIIP deposited DLC resulted in the formation of F-C and B-C hybridized bonding structures. The levels of the F and B concentrations effected the chemical bonding and the physical properties as was evident from the changes observed in density, hardness, stress, friction coefficient, and contact angle of water on films. Compared to B-doped or F-doped DLC films, the F and B co-doping of DLC during PIIP deposition resulted in the formation of films that possessed a reduced hydrogen concentration and stress, while maintaining a high hardness, low friction coefficient, and high wetting contact angle.

  16. Coordinated control of carbon and oxygen for ultra-low-carbon interstitial-free steel in a smelting process

    NASA Astrophysics Data System (ADS)

    Wang, Min; Bao, Yan-ping; Yang, Quan; Zhao, Li-hua; Lin, Lu

    2015-12-01

    Low residual-free-oxygen before final de-oxidation was beneficial to improving the cleanness of ultra-low-carbon steel. For ultra-low-carbon steel production, the coordinated control of carbon and oxygen is a precondition for achieving low residual oxygen during the Ruhrstahl Heraeus (RH) decarburization process. In this work, we studied the coordinated control of carbon and oxygen for ultra-low-carbon steel during the basic oxygen furnace (BOF) endpoint and RH process using data statistics, multiple linear regressions, and thermodynamics computations. The results showed that the aluminum yield decreased linearly with increasing residual oxygen in liquid steel. When the mass ratio of free oxygen and carbon ([O]/[C]) in liquid steel before RH decarburization was maintained between 1.5 and 2.0 and the carbon range was from 0.030wt% to 0.040wt%, the residual oxygen after RH natural decarburization was low and easily controlled. To satisfy the requirement for RH decarburization, the carbon and free oxygen at the BOF endpoint should be controlled to be between 297 × 10-6 and 400 × 10-6 and between 574 × 10-6 and 775 × 10-6, respectively, with a temperature of 1695 to 1715°C and a furnace campaign of 1000 to 5000 heats.

  17. Corrosion resistance of 316L stainless steel with surface layer of Ni 2Al 3 or NiAl in molten carbonates

    NASA Astrophysics Data System (ADS)

    Moon, Youngjoon; Lee, Dokyol

    Double layers of nickel and aluminum are electroplated on a 316L stainless steel (316L SS) plate, which is routinely used as a separator in molten carbonate fuel cell (MCFC) stacks, and then heat-treated at 650 or 800 °C for 1 h. This results in the respective formation of a surface layer of Ni 2Al 3 or NiAl intermetallic compound, which are known to be highly corrosion-resistant in molten carbonate electrolyte. The corrosion behaviour of each plate in a molten electrolyte of (Li 0.62K 0.38) 2CO 3 or (Li 0.52Na 0.48) 2CO 3 is evaluated through immersion tests and polarisation measurements. The surface layer of Ni 2Al 3 or NiAl maintains good adhesion to the stainless steel substrate and no corrosion product is detected in any of the plates with a surface layer after immersion tests. Polarisation measurements reveal that, regardless of experimental conditions, the corrosion potentials of the plates with a surface layer shift to more positive values and the passive currents are lower than that for a bare SS plate. The corrosion rate of the NiAl surface layer is slightly lower than that of Ni 2Al 3.

  18. Stress state evaluation in low carbon and TRIP steels by magnetic permeability

    NASA Astrophysics Data System (ADS)

    Kouli, M.-E.; Giannakis, M.

    2016-03-01

    Magnetic permeability is an indicative factor for the steel health monitoring. The measurements of magnetic permeability lead to the evaluation of the stress state of any ferromagnetic steel. The magnetic permeability measurements were conducted on low carbon and TRIP steel samples, which were subjected to both tensile and compressive stresses. The results indicated a direct correlation of the magnetic permeability with the mechanical properties, the stress state and the microstructural features of the examined samples.

  19. 75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-29

    ...-Rolled Flat-Rolled Carbon-Quality Steel Products From Japan, 64 FR 24329 (May 6, 1999). In Nippon Steel... home-market sales database. See Stainless Steel Sheet and Strip in Coils from Taiwan: Preliminary... (August 5, 2008) (Coils from Taiwan), unchanged in Stainless Steel Sheet and Strip in Coils From...

  20. Fatigue of carbon and low-alloy steels in LWR environments

    SciTech Connect

    Chopra, O.K.; Michaud, W.F.; Shack, W.J.

    1993-10-01

    Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with {approximately}0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or no effect on crack nucleation.

  1. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field

    PubMed Central

    Mand, Jaspreet; Park, Hyung S.; Okoro, Chuma; Lomans, Bart P.; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2016-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  2. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    PubMed

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  3. 75 FR 36635 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-28

    ... FR 9162 (March 1, 2010). On March 31, 2010, we received a timely request from Saha Thai Steel Pipe... Revocation in Part, 75 FR 22107 (April 27, 2010). Rescission of Antidumping Duty Administrative Review The... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Rescission...

  4. Origin of abnormal formation of pearlite in medium-carbon steel under nonequilibrium conditions of heating

    NASA Astrophysics Data System (ADS)

    Mirzaev, D. A.; Yakovleva, I. L.; Tereshchenko, N. A.; Urtsev, V. N.; Degtyarev, V. N.; Shmakov, A. V.

    2016-06-01

    The structure and kinetics of the formation of austenite in medium-carbon steel during shortterm heating above the temperature Ac 1 followed by accelerated cooling are analyzed. It has been shown that the abnormal formation of pearlite in steel results from the concentrational and structural inhomogeneity of austenite, as well as the presence of carbide particles in ferrite areas.

  5. 78 FR 40428 - Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-05

    ..., 78 FR 6291 (January 30, 2013) (Initiation Notice). \\2\\ See id., 78 FR 6292. Nucor and U.S. Steel... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of... administrative review of the antidumping duty order on certain hot- rolled carbon steel flat products (hot...

  6. 78 FR 67334 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-12

    ... Carbon Steel Plate From Ukraine; Administrative Review, 78 FR 46570 (August 1, 2013) and accompanying...: Certain Cut-to-Length Carbon Steel Plate from Ukraine, 73 FR 57602 (October 3, 2008) (Agreement). On... covering Metinvest Holding LLC (Metinvest) and its affiliated companies Azovstal Iron & Steel...

  7. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-14

    ... carbon steel flat products (CORE) from Korea. See Countervailing Duty Orders and Amendments of Final Affirmative Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of...

  8. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-20

    ... Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17, 1993). On... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products...

  9. An evaluation of hydrogen evolution from corrosion of carbon steel in low/intermediate level waste repositories

    SciTech Connect

    Matsuda, Fumio; Wada, Ryutaro; Fujiwara, Kazuo; Fujiwara, Ai

    1995-12-31

    As a sequence of studies to evaluate the quantity of gas evolution from low/intermediate level waste repositories, hydrogen gas evolution from corrosion of carbon steel in simulated repository environment was evaluated by laboratory experiments. The experimental results on the hydrogen gas evolution both in air purging condition simulated oxidizing environment and nitrogen purging condition simulated reducing environment, are summarized as follows: (1) hydrogen gas evolution enough to analyze quantitatively by gas chromatography (> 5 ppm) has been recognized under almost all test conditions except reducing equilibrium cement water; (2) effects of purging gas (air, nitrogen) on the hydrogen gas evolution and the corrosion rate calculated from weight loss were air purge > nitrogen purge, on the other hand, the contribution ratio of hydrogen evolution reaction in corrosion rate was nitrogen purge > air purge; (3) effects of test solution on the hydrogen evolution rate were as follows--air purge-equilibrium bentonite water {approx} equilibrium cement water > synthetic sea water, N{sub 2} purge-synthetic sea water > equilibrium bentonite water >> equilibrium cement water; (4) no distinct effect of crevice geometry of test specimen on hydrogen evolution rate was recognized, only under the reducing equilibrium cement water, however, the increase of hydrogen evolution was confirmed after the immersion of several hundred hours; (5) hydrogen evolution rates tended to decrease with testing time except in the reducing equilibrium cement water; (6) no distinct difference of hydrogen evolution rate between steels was observed.

  10. Effect of Carbon Reduction on the Toughness of 9CrWVTaN Steels

    NASA Astrophysics Data System (ADS)

    Yan, Wei; Hu, Ping; Deng, Lifen; Wang, Wei; Sha, Wei; Shan, Yiyin; Yang, Ke

    2012-06-01

    Nitride-strengthened, reduced activation, martensitic steel is anticipated to have higher creep strength because of the remarkable thermal stability of nitrides. Two nitride-strengthened, reduced activation martensitic steels with different carbon contents were prepared to investigate the microstructure and mechanical property changes with decreasing carbon content. It has been found that both steels had the microstructure of full martensite with fine nitrides dispersed homogeneously in the matrix and displayed extremely high strength but poor toughness. Compared with the steel with low carbon content (0.005 pct in wt pct), the steel with high carbon content (0.012 pct in wt pct) had not only the higher strength but also the higher impact toughness and grain coarsening temperature, which was related to the carbon content. On the one hand, carbon reduction led to Ta-rich inclusions; on the other hand, the grain grew larger when normalized at high temperature because of the absence of Ta carbonitrides, which would decrease impact toughness. The complicated Al2O3 inclusions in the two steels have been revealed to be responsible for the initiated cleavage fracture by acting as the critical cracks.

  11. Immersive video

    NASA Astrophysics Data System (ADS)

    Moezzi, Saied; Katkere, Arun L.; Jain, Ramesh C.

    1996-03-01

    Interactive video and television viewers should have the power to control their viewing position. To make this a reality, we introduce the concept of Immersive Video, which employs computer vision and computer graphics technologies to provide remote users a sense of complete immersion when viewing an event. Immersive Video uses multiple videos of an event, captured from different perspectives, to generate a full 3D digital video of that event. That is accomplished by assimilating important information from each video stream into a comprehensive, dynamic, 3D model of the environment. Using this 3D digital video, interactive viewers can then move around the remote environment and observe the events taking place from any desired perspective. Our Immersive Video System currently provides interactive viewing and `walkthrus' of staged karate demonstrations, basketball games, dance performances, and typical campus scenes. In its full realization, Immersive Video will be a paradigm shift in visual communication which will revolutionize television and video media, and become an integral part of future telepresence and virtual reality systems.

  12. Detection and determination of solute carbon in grain interior to correlate with the overall carbon content and grain size in ultra-low-carbon steel.

    PubMed

    Dong, Jiling; He, Yinsheng; Lee, Chan-Gyu; Lee, Byungho; Yoon, Jeongbong; Shin, Keesam

    2013-08-01

    In this study, every effort was exerted to determine and accumulate data to correlate microstructural and compositional elements in ultra-low-carbon (ULC) steels to variation of carbon content (12-44 ppm), manganese (0.18-0.36%), and sulfur (0.0066-0.001%). Quantitative analysis of the ULC steel using optical microscope, scanning electron microscope, transmission electron microscope, and three-dimensional atom probe revealed the decrease of grain size and dislocation density with the increase of carbon contents and/or increase of the final delivery temperature. For a given carbon content, the grain interior carbon concentration increases as the grain size increases. PMID:23920177

  13. Fracture assessment of Savannah River Reactor carbon steel piping

    SciTech Connect

    Mertz, G.E.; Stoner, K.J.; Caskey, G.R. ); Begley, J.A. )

    1991-01-01

    The Savannah River Site (SRS) production reactors have been in operation since the mid-1950's. One postulated failure mechanism for the reactor piping is brittle fracture of the original A285 and A53 carbon steel piping. Material testing of archival piping determined (1) the static and dynamic tensile properties; (2) Charpy impact toughness; and (3) the static and dynamic compact tension fracture toughness properties. The nil-ductility transition temperature (NDTT), determined by Charpy impact test, is above the minimum operating temperature for some of the piping materials. A fracture assessment was performed to demonstrate that potential flaws are stable under upset loading conditions and minimum operating temperatures. A review of potential degradation mechanisms and plant operating history identified weld defects as the most likely crack initiation site for brittle fracture. Piping weld defects, as characterized by radiographic and metallographic examination, and low fracture toughness material properties were postulated at high stress locations in the piping. Normal operating loads, upset loads, and residual stresses were assumed to act on the postulated flaws. Calculated allowable flaw lengths exceed the size of observed weld defects, indicating adequate margins of safety against brittle fracture. Thus, a detailed fracture assessment was able to demonstrate that the piping systems will not fail by brittle fracture, even though the NDTT for some of the piping is above the minimum system operating temperature.

  14. Optimization of fatigue damage indication in ferromagnetic low carbon steel

    NASA Astrophysics Data System (ADS)

    Tomáš, Ivan; Kovářík, Ondřej; Kadlecová, Jana; Vértesy, Gábor

    2015-09-01

    Fatigue damage was investigated by the method of magnetic adaptive testing (MAT), which is based on the systematic measurement and evaluation of minor magnetic hysteresis loops. A large number of magnetic measurements were performed on a single reference series of low carbon steel flat samples, which were fatigued by cyclic bending in an identical way, up to an increasing level of fatigue damage. The measurements of the magnetic properties of these samples were repeated under varied conditions, including speed of magnetization of the samples, sample temperature during the measurement, choice of the evaluated signal, frequency of the voltage sampling, and range of the applied amplitudes of the magnetizing field/current. Special attention was turned to the influence of the thickness of the non-ferromagnetic spacers positioned between the surface of the samples and the flat fronts of the attached magnetizing yokes. On one hand, the spacers decrease the values of the induced signal and its derivatives, but on the other hand they substantially increase the reproducibility of the measurement and positively influence the shapes of the resulting degradation curves. Optimum conditions for the magnetic measurement of the fatigue damage were searched, found, and recommended. The results indicate the reliable applicability of MAT to detect early stages of the material fatigue, and to predict its residual lifetime.

  15. Metastable pitting of carbon steel under potentiostatic control

    SciTech Connect

    Cheng, Y.F.; Luo, J.L.

    1999-03-01

    The metastable pitting of A516-70 carbon steel was studied under potentiostatic control in solutions containing chloride ions. It was shown that there were different current fluctuation patterns and spectral slopes, that is, roll-off slopes, in passivity, general corrosion, and metastable pitting. Pits were often covered by a deposit which played an important role in the current fluctuation, with a quick current rise followed by a slow drop. There was a transitional potential (about 0 mV vs Ag/AgCl electrode) below which the metastable pitting initiation rate increased with the potential, because more sites would be activated. Above the transitional potential, the decay of the pitting occurrence rate with increased potential was due to the elimination of available pit sites. When the applied potential was between {minus}50 and 100 mV, pit growth kinetics was controlled by the potential drop through the deposit over the pit mouth. The potential dependence of repassivation time was mainly due to the effect of applied potential on the deposit over the pit mouth. There seemed to be good agreement between the calculated pit size and the measured values by optical microphotography. The assumption of hemispherical pit geometry was reasonable in calculating the pit radii.

  16. Acceptance criteria for corroded carbon steel piping containing weld defects

    SciTech Connect

    Mertz, G.E.; Lam, P.S.; Awadalla, N.G.

    1993-04-01

    Acceptance criteria for corroded low temperature, low pressure carbon steel piping containing weld defects is presented along with a typical application of these criteria. They are intended to preclude gross rupture or rapidly propagating failure due to uniform wall thinning, local wall thinning, pitting corrosion and weld defects. The minimum allowable uniform wail thickness is based on the code-of-record allowable stress and fracture criteria. Weld defects are postulated as potential sites for fracture initiation. CEGB/R6 failure assessment diagram is used as the fracture criteria to determine the minimum allowable wall thickness. Design of a large portion of the low temperature, low pressure piping is dominated by axial stresses. Existing local wall thinning acceptance criteria address high pressure piping where hoop stress dominates the design. The existing criteria is over conservative, in some cases, when used on low pressure piping. Local wall thinning criteria is developed to limit the axial stress on the locally thinned section, based on a reduced average thickness. Limits on pit density are also developed to provide acceptance criteria for pitted piping.

  17. Acceptance criteria for corroded carbon steel piping containing weld defects

    SciTech Connect

    Mertz, G.E.; Lam, P.S.; Awadalla, N.G.

    1993-01-01

    Acceptance criteria for corroded low temperature, low pressure carbon steel piping containing weld defects is presented along with a typical application of these criteria. They are intended to preclude gross rupture or rapidly propagating failure due to uniform wall thinning, local wall thinning, pitting corrosion and weld defects. The minimum allowable uniform wail thickness is based on the code-of-record allowable stress and fracture criteria. Weld defects are postulated as potential sites for fracture initiation. CEGB/R6 failure assessment diagram is used as the fracture criteria to determine the minimum allowable wall thickness. Design of a large portion of the low temperature, low pressure piping is dominated by axial stresses. Existing local wall thinning acceptance criteria address high pressure piping where hoop stress dominates the design. The existing criteria is over conservative, in some cases, when used on low pressure piping. Local wall thinning criteria is developed to limit the axial stress on the locally thinned section, based on a reduced average thickness. Limits on pit density are also developed to provide acceptance criteria for pitted piping.

  18. High strength, low carbon, dual phase steel rods and wires and process for making same

    DOEpatents

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  19. Effect of Intercritical Annealing Temperature on Phase Transformations in Medium Carbon Dual Phase Steels

    NASA Astrophysics Data System (ADS)

    Erişir, Ersoy; Bilir, Oğuz Gürkan

    2014-03-01

    This paper presents a study concerning phase transformations during quenching of a medium carbon dual phase steel using thermodynamic equilibrium calculations and dilatometry. Medium carbon steel was subjected to the intermediate quenching to produce a fine grained ferrite/martensite dual phase steel. 4 samples quenched after intercritical annealing at 725, 730, 740, and 750 °C. Martensite-start and bainite-start temperatures were calculated from dilatometric curves using plastodilotemeter. Experimental findings are supported by calculated phase diagrams and equilibrium phase compositions using ThermoCalc® and calculations from different empirical formulas. It is concluded that martensite-start temperature depend on chemical composition and grain size of austenite.

  20. Immersive CAD

    SciTech Connect

    Ames, A.L.

    1999-02-01

    This paper documents development of a capability for performing shape-changing editing operations on solid model representations in an immersive environment. The capability includes part- and assembly-level operations, with part modeling supporting topology-invariant and topology-changing modifications. A discussion of various design considerations in developing an immersive capability is included, along with discussion of a prototype implementation we have developed and explored. The project investigated approaches to providing both topology-invariant and topology-changing editing. A prototype environment was developed to test the approaches and determine the usefulness of immersive editing. The prototype showed exciting potential in redefining the CAD interface. It is fun to use. Editing is much faster and friendlier than traditional feature-based CAD software. The prototype algorithms did not reliably provide a sufficient frame rate for complex geometries, but has provided the necessary roadmap for development of a production capability.

  1. Microstructure and properties of pure iron/copper composite cladding layers on carbon steel

    NASA Astrophysics Data System (ADS)

    Wan, Long; Huang, Yong-xian; Lü, Shi-xiong; Huang, Ti-fang; Lü, Zong-liang

    2016-08-01

    In the present study, pure iron/copper composite metal cladding was deposited onto carbon steel by tungsten inert gas welding. The study focused on interfacial morphological, microstructural, and mechanical analyses of the composite cladding layers. Iron liquid-solid-phase zones were formed at copper/steel and iron interfaces because of the melting of the steel substrate and iron. Iron concentrated in the copper cladding layer was observed to exhibit belt, globule, and dendrite morphologies. The appearance of iron-rich globules indicated the occurrence of liquid phase separation (LPS) prior to solidification, and iron-rich dendrites crystallized without the occurrence of LPS. The maximum microhardness of the iron/steel interface was lower than that of the copper/steel interface because of the diffusion of elemental carbon. All samples fractured in the cladding layers. Because of a relatively lower strength of the copper layer, a short plateau region appeared when shear movement was from copper to iron.

  2. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    NASA Astrophysics Data System (ADS)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  3. 77 FR 56809 - Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-14

    ... Diameter Seamless Carbon and Alloy Steel Standard, Line and Pressure Pipe From Germany, 60 FR 39704 (August...\\ \\3\\ See Certain Small Diameter Seamless Carbon and Alloy Standard, Line, and Pressure Pipe From... International Trade Administration Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line,...

  4. Ion enhanced deposition by dual titanium and acetylene plasma immersion ion implantation

    NASA Astrophysics Data System (ADS)

    Zeng, Z. M.; Tian, X. B.; Chu, P. K.

    2003-01-01

    Plasma immersion ion implantation and deposition (PIII-D) offers a non-line-of-sight fabrication method for various types of thin films on steels to improve the surface properties. In this work, titanium films were first deposited on 9Cr18 (AISI440) stainless bearing steel by metal plasma immersion ion implantation and deposition (MePIII-D) using a titanium vacuum arc plasma source. Afterwards, carbon implantation and carbon film deposition were performed by acetylene (C2H2) plasma immersion ion implantation. Multiple-layered structures with superior properties were produced by conducting Ti MePIII-D + C2H2 PIII successively. The composition and structure of the films were investigated employing Auger electron spectroscopy and Raman spectroscopy. It is shown that the mixing for Ti and C atoms is much better when the target bias is higher during Ti MePIII-D. A top diamond-like carbon layer and a titanium oxycarbide layer are formed on the 9Cr18 steel surface. The wear test results indicate that this dual PIII-D method can significantly enhance the wear properties and decrease the surface friction coefficient of 9Cr18 steel.

  5. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... FR 19711) and determined on July 6, 2012, that it would conduct an expedited review (77 FR 42763... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... U.S.C. 1675(c)), that revocation of the antidumping duty order on certain seamless carbon and...

  6. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-10

    ..., and by publishing the notice in the Federal Register on May 11, 2010 (75 FR 26273). The hearing was... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... States is threatened with material injury by reason of imports from China of certain seamless carbon...

  7. Research Concerning The Mechanical And Structural Properties Of Warm Rolled Construction Carbon Steels

    SciTech Connect

    Medrea, C.; Negrea, G.; Domsa, S.

    2007-04-07

    Construction carbon steels represent an important steel class due to the large quantity in which it is produced. Generally, these steels are delivered in as-rolled or normalized condition heaving a ferrite-pearlite microstructure. For a given chemical composition, the mechanical characteristics of this microstructure are largely influenced by the grain size. Rolling is the deformation process which is most widely used for grain size refinement. Situated in the intermediate temperature range, warm-rolling presents certain advantages as compared to classical hot- or cold-working processes.The paper presents a study on the microstructure and mechanical properties of Ck15 carbon steel samples warm-rolled. After deformation, the microstructure was investigated by light microscopy. Hardness measurements were made on the section parallel to the rolling direction. The mechanical properties of the steel after warm-rolling were assessed by tensile and impact tests. Additional information concerning the fracture behavior of warm-rolled samples was obtained by examining the fracture surface by scanning electron microscopy. The microstructure of the steel proved to have good mechanical properties. By considering the technologic and energy aspects, the paper shows that warm-rolling can lead to the improvement of mechanical properties of construction carbon steels.

  8. Installation of adhesively bonded composites to repair carbon steel structure.

    SciTech Connect

    Roach, Dennis Patrick; Dunn, Dennis P.; Rackow, Kirk A.

    2003-02-01

    In the past decade, an advanced composite repair technology has made great strides in commercial aviation use. Extensive testing and analysis, through joint programs between the Sandia Labs FAA Airworthiness Assurance Center and the aviation industry, have proven that composite materials can be used to repair damaged aluminum structure. Successful pilot programs have produced flight performance history to establish the viability and durability of bonded composite patches as a permanent repair on commercial aircraft structures. With this foundation in place, efforts are underway to adapt bonded composite repair technology to civil structures. This paper presents a study in the application of composite patches on large trucks and hydraulic shovels typically used in mining operations. Extreme fatigue, temperature, erosive, and corrosive environments induce an array of equipment damage. The current weld repair techniques for these structures provide a fatigue life that is inferior to that of the original plate. Subsequent cracking must be revisited on a regular basis. It is believed that the use of composite doublers, which do not have brittle fracture problems such as those inherent in welds, will help extend the structure's fatigue life and reduce the equipment downtime. Two of the main issues for adapting aircraft composite repairs to civil applications are developing an installation technique for carbon steel structure and accommodating large repairs on extremely thick structures. This paper will focus on the first phase of this study which evaluated the performance of different mechanical and chemical surface preparation techniques. The factors influencing the durability of composite patches in severe field environments will be discussed along with related laminate design and installation issues.

  9. Study of the carbon distribution in multi-phase steels using the NanoSIMS 50

    NASA Astrophysics Data System (ADS)

    Valle, N.; Drillet, J.; Bouaziz, O.; Migeon, H.-N.

    2006-07-01

    An advanced understanding of phase transformation mechanisms and of microstructure/properties relationships in steels requires to investigate the distribution of carbon. The improvement of mechanical properties of these materials led to develop finer microstructures. Thus, the mean size of the constituents (austenite/austenite islands and bainite laths) of the high strength steels is under the micron. The small size combined in some case with low concentration of carbon renders the analysis of these materials difficult. The NanoSIMS 50, which associates high spatial resolution and high sensitivity, seems to be a tool of choice to answer to this new analytical challenge. In this objective, we have explored the potentialities of such an instrument for the qualitative and quantitative study of carbon in multi-phase steels. In particular, a calibration curve was established from reference samples containing martensite and ferrite with a known carbon content.

  10. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    SciTech Connect

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  11. Microstructure and crack resistance of low carbon Cr-Ni and Cr-Ni-W steel after austempering

    NASA Astrophysics Data System (ADS)

    Avdjieva, Tatyana B.; Tsutsumanova, Gichka G.; Russev, Stoyan N.; Staevski, Konstantin G.

    2013-09-01

    The microstructure of the low carbon Cr-Ni steel after slow cooling from austenization temperature represents a mix of granulated bainite with islands from carbon-rich martensite and carbon-poor austenite. After quick cooling throwing in salt bath from austenization temperature the microstructure is lath bainite. However, in the same treatment conditions, the microstructure of the low carbon Cr-Ni-W steel is different — clusters consist from lath ferrite and retained austenite, disposed in the frame of parent's austenite grains. The cooling velocity has no effect upon the structure making. The impact toughness of the steel with tungsten content is bigger than the steel without tungsten.

  12. Interrupted and Isothermal Solidification Studies of Low and Medium Carbon Steels

    NASA Astrophysics Data System (ADS)

    Pottore, N. S.; Garcia, C. I.; Deardo, A. J.

    1991-08-01

    Low and medium carbon steels experience multiple phase transformations during solidification and subsequent cooling. The sequence, extent, and nature of the different transformations have a significant bearing on the microstructural evolution that occurs in the steel. The change in microstructure with temperature is very important, since it may influence the hot ductility of the steel during casting and/or rolling and the subsequent response of the material to thermoprocessing. The aim of this investigation was to gain a better understanding of the development of the as-cast structure in low and medium carbon steels. Of particular interest is the origin of the large austenite grains frequently associated with poor hot ductility. Interrupted and isothermal solidification experiments were therefore conducted to study the nonequilibrium and near-equilibrium structures which form at different stages of the freezing process. The results of the investigation established delta-ferrite as the primary solidifying phase in low carbon steels. Austenite forms as the secondary phase by nucleation at the solidification (delta-ferrite) boundaries. While excessive austenite grain coarsening is suppressed by the coexistence of the second phases delta-ferrite or liquid, this suppression occurs over only a limited temperature range, just below the peritectic temperature. Subsequent cooling leads to very large austenite grains, ranging up to 5 mm in diameter, in steels of low carbon content.

  13. Mathematical modeling and validation of the carburizing of low carbon steels

    NASA Astrophysics Data System (ADS)

    García Mariaca, A.; Cendales, E. D.; Chamarraví, O.

    2016-02-01

    This paper shows the mathematical modeling of heat and mass transfer in transient state of cylindrical bars of low carbon steel subjected to carburizing process. The model solution for the two phenomena was performed using a one-dimensional analysis in the radius direction, using the numerical method of finite differences; also a sensitivity analysis by varying the coefficient of convective heat transfer (h) is performed. The modeling results show that this carburization steel is strongly dependent on h. These results suggest that if it can increase the value of h in this kind of process could reduce the time of process for this heat treatment. Additionally, an experimental procedure was established by carburization of a steel AISI SAE 1010, which develops cementing solid phase and the specimen steel and micrographic hardness profiles obtained from samples of the specimen analysis was performed, to determine the penetration depth of the carbon and validate this result over the values obtained by the computer model.

  14. Effect of recycling on residuals, processing, and properties of carbon and low-alloy steels

    NASA Astrophysics Data System (ADS)

    Stephenson, E. T.

    1983-02-01

    Because of the continuing increase in electric furnace steelmaking, which is a scrap-intensive process, and also in view of future new sources of scrap, such as municipal solid wastes, it is important to develop more knowledge about: (a) the effects of residual elements on steel, (b) processing strategies for producing high-residual steels, and (c) products in which residuals could be used to advantage. This review will first identify the important residual elements and the trends in their use and levels in steels. The effect of these elements on the processing phenomena and product properties of carbon and low-alloy steels will be discussed in detail. These phenomena and properties include hot shortness, scale adherence, room temperature tensile properties, impact resistance, and hardenability. Also discussed are examples of specific problems that residual elements present, both now and with emerging trends, for steel processing and applications, and the ways of using residuals to advantage.

  15. Modeling of mechanical behaviour of HSLA low carbon bainitic steel thermomechanically processed

    NASA Astrophysics Data System (ADS)

    Santos, D. B.; Rodrigues, P. C. M.; Cota, A. B.

    2003-10-01

    A comparative study of the microstructure characterization and mechanical properties was done in a HSLA low carbon (0.08%) bainitic steel containing boron, developed by industry as a bainitic steel grade APIX80. The steel was submitted to two different thermomechanical processes. In the first one, controlled rolling followed by accelerated cooling was applied in laboratory mill. In the second processing, specimens of the same steel were submitted to hot torsion testing. The influence of cooling conditions like start cooling temperature, cooling rates and finish cooling temperature on the microstructure and mechanical properties were investigated. The final microstructure obtained was a complex mixture of polygonal ferrite, perlite, bainite and martensite/retained austenite constituent. The use of multiple regression analysis allowed the establishment of quantitative relationships between the accelerated cooling variables and mechanical properties of the steel available from Vickers microhardness and tensile tests.

  16. Effect of an upward magnetic field on nanosized sulfide precipitation in ultra-low carbon steel

    NASA Astrophysics Data System (ADS)

    Duan, Kang-jia; Zhang, Ling; Yuan, Xi-zhi; Han, Shan-shan; Liu, Yu; Huang, Qing-song

    2015-07-01

    An induction levitation melting (ILM) refining process is performed to remove most microsized inclusions in ultra-low carbon steel (UCS). Nanosized, spheroid shaped sulfide precipitates remain dispersed in the UCS. During the ILM process, the UCS is molten and is rotated under an upward magnetic field. With the addition of Ti additives, the spinning molten steel under the upward magnetic field ejects particles because of resultant centrifugal, floating, and magnetic forces. Magnetic force plays a key role in removing sub-micrometer-sized particles, composed of porous aluminum titanate enwrapping alumina nuclei. Consequently, sulfide precipitates with sizes less than 50 nm remain dispersed in the steel matrix. These findings open a path to the fabrication of clean steel or steel bearing only a nanosized strengthening phase.

  17. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, Michael J.; Goldberg, Alfred; Sherby, Oleg D.; Landingham, Richard L.

    1995-01-01

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50.degree. C. above the A.sub.1 transformation temperature, soaking the steel above the A.sub.1 temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature.

  18. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, M.J.; Goldberg, A.; Sherby, O.D.; Landingham, R.L.

    1995-08-29

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50 C above the A{sub 1} transformation temperature, soaking the steel above the A{sub 1} temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature. 9 figs.

  19. Assessing performance of painted carbon and weathering steels in an industrial atmosphere

    SciTech Connect

    Wang, J.H.; Shih, H.C.; Wei, F.I.

    1997-03-01

    Protective properties and electrochemical impedance characteristics of four painted steels were investigated after outdoor exposure for 6 years and laboratory-based immersion tests. Results were compared to evaluate performance of the two paint systems for different steel substrates. The silicate-type primer/epoxy-based micaceous iron oxide (MIO) paint/polyurethane topcoat system showed better performance than the epoxy-type primer/epoxy-based MIO paint/polyvinyl chloride (PVC) topcoat system. The former paint system showed better topcoat protection and more effective cathodic protection (CP) provided by the zinc-rich primer. Two forms of paint degradation, blistering and pore attack, were observed. Paint degradation was correlated with changes in paint resistance and the breakpoint frequency of impedance data. Based upon visual observation and changes in impedance characteristics, two impedance models were proposed to explain the paint degradation.

  20. 77 FR 2032 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-13

    ... as stated in Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of Antidumping Duty Administrative Review, 73 FR 45708, 45714 (August 6, 2008), unchanged in Stainless Steel Sheet and... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the...

  1. Improvement of the corrosion behavior of low carbon steel by laser surface alloying

    NASA Astrophysics Data System (ADS)

    Abdolahi, B.; Shahverdi, H. R.; Torkamany, M. J.; Emami, M.

    2011-09-01

    In the present study, an integrated layer of iron aluminides of FeAl and Fe3Al was formed on the surface of a low carbon steel sheet by a two-step process. The first step was hot dipping of the steel in a molten aluminum pool and secondly laser surface processing using a pulsed Nd:YAG laser. The corrosion resistance of the coated specimens was evaluated by activation polarization and Tafel methods. The results show that laser processing of the aluminized steel leads to a considerable increase in its corrosion resistance compared to both uncoated and merely aluminized materials.

  2. Effects of LWR environments on fatigue life of carbon and low-alloy steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J.

    1995-03-01

    SME Boiler and Pressure Vessel Code provides construction of nuclear power plant components. Figure I-90 Appendix I to Section III of the Code specifies fatigue design curves for structural materials. While effects of environments are not explicitly addressed by the design curves, test data suggest that the Code fatigue curves may not always be adequate in coolant environments. This paper reports the results of recent fatigue tests that examine the effects of steel type, strain rate, dissolved oxygen level, strain range, loading waveform, and surface morphology on the fatigue life of A 106-Gr B carbon steel and A533-Gr B low-alloy steel in water.

  3. Stages of austenitization of cold-worked low-carbon steel in intercritical temperature range

    NASA Astrophysics Data System (ADS)

    Panov, D. O.; Simonov, Y. N.; Spivak, L. V.; Smirnov, A. I.

    2015-08-01

    Austenization processes in 10Kh3G3MF low-carbon steel in the initially cold-worked state are investigated during its continuous heating in an intercritical temperature range. The austenization of this steel has three stages, which is shown by dilatometry, differential scanning calorimetry, and transmission electron microscopy. The thermokinetic diagram of the austenite formation in 10Kh3G3MF steel is constructed. Critical points A c1 and A c2 and temperature ranges of austenite formation at every stage of the α → γ transformation at heating rates of 0.6-400 K/s are determined.

  4. Control of microbiological corrosion on carbon steel with sodium hypochlorite and biopolymer.

    PubMed

    Oliveira, Sara H; Lima, Maria Alice G A; França, Francisca P; Vieira, Magda R S; Silva, Pulkra; Urtiga Filho, Severino L

    2016-07-01

    In the present work, the interaction of a mixture of a biocide, sodium hypochlorite (NaClO), and a biopolymer, xanthan, with carbon steel coupons exposed to seawater in a turbulent flow regime was studied. The cell concentrations, corrosion rates, biomasses, and exopolysaccharides (EPSs) produced on the coupon surfaces with the various treatments were quantified. The corrosion products were evaluated using X-ray diffraction (XRD), and the surfaces of steels were analysed by scanning electron microscopy (SEM). The results indicated that xanthan and the hypochlorite-xanthan mixture reduced the corrosion rate of steel. PMID:26997238

  5. Interim fatigue design curves for carbon, low-alloy, and austenitic stainless steels in LWR environments

    SciTech Connect

    Majumdar, S.; Chopra, O.K.; Shack, W.J.

    1993-01-01

    Both temperature and oxygen affect fatigue life; at the very low dissolved-oxygen levels in PWRs and BWRs with hydrogen water chemistry, environmental effects on fatigue life are modest at all temperatures (T) and strain rates. Between 0.1 and 0.2 ppM, the effect of dissolved-oxygen increases rapidly. In oxygenated environments, fatigue life depends strongly on strain rate and T. A fracture mechanics model is developed for predicting fatigue lives, and interim environmentally assisted cracking (EAC)-adjusted fatigue curves are proposed for carbon steels, low-alloy steels, and austenitic stainless steels.

  6. The Mechanism of High Ductility for Novel High-Carbon Quenching-Partitioning-Tempering Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Wang, Ying; Chen, Nailu; Zuo, Xunwei; Rong, Yonghua

    2015-09-01

    In this article, a novel quenching-partitioning-tempering (Q-P-T) process was applied to treat Fe-0.6C-1.5Mn-1.5Si-0.6Cr-0.05Nb hot-rolled high-carbon steel and the microstructures including retained austenite fraction and the average dislocation densities in both martensite and retained austenite were characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy, respectively. The Q-P-T steel exhibits high strength (1950 MPa) and elongation (12.4 pct). Comparing with the steel treated by traditional quenching and tempering (Q&T) process, the mechanism of high ductility for high-carbon Q-P-T steel is revealed as follows. Much more retained austenite existing in Q-P-T steel than in Q&T one remarkably enhances the ductility by the following two effects: the dislocation absorption by retained austenite effect and the transformation-induced plasticity effect. Besides, lower dislocation density in martensite matrix produced by Q-P-T process plays an important role in the improvement of ductility. However, some thin plates of twin-type martensite embedded in dislocation-type martensite matrix in high-carbon Q-P-T steel affect the further improvement of ductility.

  7. Corrosion-resistant Foamed Cements for Carbon Steels

    SciTech Connect

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  8. RBS and GAXRD contributions to yttrium implanted extra low carbon steel characterization

    SciTech Connect

    Caudron, E.; Buscail, H.; Jacob, Y.P.; Stroosnijder, M.F.

    1999-02-01

    Extra low carbon steel samples were yttrium implanted using an ion implantation method. Composition and structural studies were carried out before and after yttrium implantations by several analytical and structural techniques (Rutherford backscattering spectrometry, reflection high energy electron diffraction, scanning electron microscopy, X-ray diffraction, and glancing angle X-ray diffraction) to characterize the yttrium implantation effect on extra low carbon steel. The aim of this article is to show the contributions of Rutherford back-scattering spectrometry (RBS) and glancing angle X-ray diffraction (GAXRD) to the determination of yttrium depth profiles in the samples. The results obtained by these techniques are compared to those of the other analyses performed in this work to show the existing correlation between composition and structural studies. Their results allow a better understanding of the effect of yttrium implantation in extra low carbon steel before studying their corrosion resistance at high temperature.

  9. Investigation on Preferential Corrosion of Welded Carbon Steel Under Flowing Conditions by EIS

    NASA Astrophysics Data System (ADS)

    Alawadhi, K.; Aloraier, A. S.; Joshi, S.; Alsarraf, J.; Swilem, S.

    2013-08-01

    Carbon steels are used extensively in construction of oil and gas pipes but they exhibit poor corrosion-resistance properties because of internal corrosion. In this research, a rotating cylinder electrode apparatus was designed so that electrodes machined from the weld metal, heat-affected zone, and parent material of a welded X65 pipeline steel could be tested in high shear stress conditions using electromechanical impedance spectroscopy. The aim was to investigate the cause of the severe localized corrosion that sometimes occurs at welds in carbon steel pipelines carrying hydrocarbons and inhibited brine solutions saturated with carbon dioxide. It was concluded that the surface films play an important role in effective inhibition, and this inhibition is more effective on a clean surface rather than on a precorroded one.

  10. Insoluble surface carbon on steel sheet annealed in hydrogen-nitrogen atmosphere

    NASA Astrophysics Data System (ADS)

    Biber, H. E.; Takacs, R. C.; Dickey, A. E.

    1983-09-01

    The way in which heating in hydrogen-nitrogen atmosphere affects the pyrolysis of the residual lubricant on cold-reduced steel sheet was studied to discover the factors responsible for the formation of carbonaceous films on the steel surface. These films, referred to as insoluble surface carbon, cannot be removed with the usual solvents or water-base cleaners and adversely affect the paintability of the steel. A surprising result was the observation that the full-hard steel surface has a significant amount of insoluble surface carbon; amounts in excess of 0.010 gm/m2 (1 mg/ft2) were observed. The origin of this “initial” insoluble carbon can be traced to the pickling operation after hot rolling. During annealing much of the residual rolling lubricant on the surface is driven off by evaporation, but concurrently insoluble pyrolysis products are formed. The amount of insoluble pyrolysis product formed is directly related to the amount of “initial” insoluble carbon on the surface before annealing. The results show that at some point during annealing the total amount of insoluble carbon on the surface is more than double the amount of “initial” insoluble carbon. These insoluble pyrolysis products can also be driven from the surface at higher temperatures than are required for evaporation of the oil. The results suggest that removal of the “initial” insoluble carbon prior to cold reduction might be very beneficial with respect to decreasing the amount of insoluble carbon on the surface of steel sheet after annealing.

  11. Effect of Alloying, Heat Treatment and Carbon Content on White Layer Formation in Machining of Steels

    SciTech Connect

    Han, Sangil; Melkote, Shreyes N; Riester, Laura

    2005-01-01

    This paper describes an experimental investigation of the effects of alloying, carbon content, and heat treatment on white layer formation in machining of steels. The investigation is carried out by machining steels that differ in alloying, heat treatment and carbon content, via orthogonal cutting tests performed with low cBN content tools. The depth of white layer and its hardness are measured for every case. Specifically, the thickness and hardness of white layer produced in cutting AISI 1045 and AISI 4340 annealed steels are compared to determine the effect of alloying on white layer formation. The effect of heat treatment on white layer formation and its hardness are investigated by machining annealed and hardened (53 HRC) AISI 4340 steels. The effect of carbon content on white layer formation is investigated by cutting hardened AISI 52100 and AISI 4340 steels of the same hardness (53 HRC). The results of the study show that alloying, heat treatment, and carbon content influence white layer formation and its hardness.

  12. Effect of Intercritical Heat Treatment on the Abrasive Wear Behaviour of Plain Carbon Dual Phase Steel

    NASA Astrophysics Data System (ADS)

    Manoj, M. K.; Pancholi, V.; Nath, S. K.

    Dual phase (DP) steels have been prepared from low carbon steel (0.14% C) at intercritical temperature 740°C and time is varied from 1 minute to 30 minutes followed by water quenching. These steels have been characterized by optical microscopy, FE-SEM, hardness measurements, tensile properties and electron backscattered diffraction (EBSD) studies. Tensile properties of a typical dual phase steel are found to be 805 MPa ultimate tensile strength with 18% total elongation. Martensite volume fraction of D P steel (determined by EBSD technique) prepared at 740°C for 6 minutes is found to be 10.2% and the grain size of ferrite and martensite found to be 14.39 micron and 1.05 microns respectively. Abrasive wear resistance of dual phase steels has been determined by pin on drum wear testing machine. DP steels have been found to be 25% more wear resistant than that of normalized steel. Short intercritical heating time followed by water quenching gives higher wear resistance by virtue of smaller and well dispersed martensite island in the matrix of ferrite.

  13. Multiaxial ratcheting of 20 carbon steel: Macroscopic experiments and microscopic observations

    SciTech Connect

    Dong, Yawei; Kang, Guozheng; Liu, Yujie; Jiang, Han

    2013-09-15

    The multiaxial ratcheting behaviors of polycrystalline 20 ordinary carbon steel were investigated at room temperature. The macroscopic experimental results showed that the studied multiaxial ratcheting depends greatly on the mean stress, stress amplitude and loading path. The axial ratcheting strain increased with the increase of applied mean stress and stress amplitude. Apparent additional hardening was observed in the non-proportionally multiaxial cyclic loading. The multiaxial ratcheting of 20 carbon steel was lower than the corresponding uniaxial one and varies with different loading paths. Dislocation patterns and their evolutions of the multiaxial ratcheting of different loading paths were then investigated using transmission electron microscopy. The obtained images showed that, with the increasing number of loading cycles, the dislocation patterns evolved from dislocation lines and networks to dislocation tangles, walls and cells. After certain cycles, sub-grains were formed because of the re-arrangement of dislocations in the walls of cells and inside the cells since the cross slip of dislocations can be easily activated for the 20 carbon steel, a kind of body-centered cubic metal. The dislocation evolution of the multiaxial ratcheting is much quicker than that of the uniaxial one. With the reference to the uniaxial one of 20 carbon steel, the macroscopic multiaxial ratcheting behaviors can be qualitatively correlated with the microscopic observation of the dislocation patterns and their evolution. - Highlights: • Multiaxial loading hardly changes the cyclic stable feature of 20 carbon steel. • Multiaxial ratcheting of 20 carbon steel depends greatly on the load path. • Dislocation patterns evolve quicker in the multiaxial case. • The stabilized dislocation pattern is sub-grain, rather than the dislocation cell. • Sub-grains formed after certain cycles make the stable ratcheting strain rate large.

  14. Characterization of carbon ion implantation induced graded microstructure and phase transformation in stainless steel

    SciTech Connect

    Feng, Kai; Wang, Yibo; Li, Zhuguo; Chu, Paul K.

    2015-08-15

    Austenitic stainless steel 316L is ion implanted by carbon with implantation fluences of 1.2 × 10{sup 17} ions-cm{sup −} {sup 2}, 2.4 × 10{sup 17} ions-cm{sup −} {sup 2}, and 4.8 × 10{sup 17} ions-cm{sup −} {sup 2}. The ion implantation induced graded microstructure and phase transformation in stainless steel is investigated by X-ray diffraction, X-ray photoelectron spectroscopy and high resolution transmission electron microscopy. The corrosion resistance is evaluated by potentiodynamic test. It is found that the initial phase is austenite with a small amount of ferrite. After low fluence carbon ion implantation, an amorphous layer and ferrite phase enriched region underneath are formed. Nanophase particles precipitate from the amorphous layer due to energy minimization and irradiation at larger ion implantation fluence. The morphology of the precipitated nanophase particles changes from circular to dumbbell-like with increasing implantation fluence. The corrosion resistance of stainless steel is enhanced by the formation of amorphous layer and graphitic solid state carbon after carbon ion implantation. - Highlights: • Carbon implantation leads to phase transformation from austenite to ferrite. • The passive film on SS316L becomes thinner after carbon ion implantation. • An amorphous layer is formed by carbon ion implantation. • Nanophase precipitate from amorphous layer at higher ion implantation fluence. • Corrosion resistance of SS316L is improved by carbon implantation.

  15. 78 FR 72863 - Circular Welded Carbon-Quality Steel Pipe From the People's Republic of China: Continuation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-04

    ...). \\3\\ See Circular Welded Carbon-Quality Steel Pipe From China, 78 FR 70069 (November 22, 2013). Scope... Carbon Quality Steel Pipe From the People's Republic of China, 73 FR 42547 (July 22, 2008). Continuation... reasonably foreseeable time.\\3\\ \\1\\ See Initiation of Five-Year (``Sunset'') Review, 78 FR 33063 (June...

  16. 78 FR 72863 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Continuation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-04

    ...'') Review, 78 FR 33063 (June 3, 2013). \\2\\ See Circular Welded Carbon Quality Steel Pipe From the People's... FR 60849 (October 2, 2013). \\3\\ See Circular Welded Carbon-Quality Steel Pipe from China, 78 FR 70069... Duty Determination and Notice of Countervailing Duty Order, 73 FR 42545 (July 22, 2008)....

  17. 76 FR 78615 - Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-19

    ... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman... Republic of Vietnam (``Vietnam''). See Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate... Countervailing Duty Investigations, 76 FR 72173 (November 22, 2011). Currently, the preliminary...

  18. 77 FR 15718 - Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-16

    ... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman... Republic of Vietnam (Vietnam). See Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of... Investigations, 76 FR 72164 (November 22, 2011). The current deadline for the preliminary determinations of...

  19. 78 FR 33809 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-05

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... on seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic...

  20. 75 FR 22555 - Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-29

    ... Revocation in Part, 75 FR 15679, 15681 (March 30, 2010) (Initiation Notice). The two companies identified in... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate...

  1. 75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-28

    ... Administrative Review, 75 FR 4779 (January 29, 2010). The review covers the period February 1, 2008, through... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy... antidumping duty order on certain cut-to-length carbon-quality steel plate products from Italy. See...

  2. 75 FR 59689 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... Administrative Review, 73 FR 40295 (July 14, 2008) (Final Results), and accompanying Issues and Decision... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court... administrative review of the countervailing duty order on certain hot-rolled carbon steel flat products...

  3. 78 FR 15703 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-12

    ...'') Review, 77 FR 66439 (November 5, 2012). The Department received a notice of intent to participate from... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the... the second sunset reviews of the antidumping duty orders on certain hot-rolled carbon steel...

  4. 77 FR 14341 - Certain Hot-Rolled Carbon Steel Flat Products From Taiwan: Notice of Rescission of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-09

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From Taiwan: Notice of... an administrative review of the antidumping duty order on certain hot-rolled carbon steel...

  5. 75 FR 55742 - Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-14

    ... FR 4770 ] (January 29, 2010) (``Initiation Notice''). The current deadline for the preliminary... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time... antidumping duty administrative review of certain hot- rolled carbon steel flat products from India for...

  6. 75 FR 18152 - Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time Limit for Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-09

    ...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 1496 (January 11, 2010). Therefore... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time... countervailing duty order on certain hot- rolled carbon steel flat products from India covering the...

  7. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-08

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Review: Certain Hot-Rolled Carbon Steel Flat Products from the People's Republic of China, 72 FR 41710..., 74 FR 40165 (August 11, 2009), at n.1. \\2\\ See Initiation of Antidumping and Countervailing...

  8. 76 FR 77775 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ..., 75 FR 43448 (July 26, 2010) (Final Results), and accompanying Issues and Decision Memorandum. Tata... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final... administrative review of the countervailing duty order on certain ] hot-rolled carbon steel flat products...

  9. 75 FR 80455 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ..., 73 FR 40295 (July 14, 2008) (Final Results), and accompanying Issues and Decision Memorandum (``I&D... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final... administrative review of the countervailing duty order on certain hot-rolled carbon steel flat products...

  10. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... Germany and South Korea (Korea), pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act...-Resistant Carbon Steel Flat Products from Germany and South Korea: Adequacy Redetermination...

  11. 76 FR 22725 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-22

    ... (76 FR 8772, February 15, 2011). A record of the Commissioners' votes, the Commission's statement on... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY: United...

  12. 76 FR 71938 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time Limit for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-21

    ... Administrative Reviews, 76 FR 23545, 23546 (April 27, 2011). This review covers two producers/exporters of the... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time... the antidumping duty order on circular welded carbon steel pipes and tubes from Thailand for...

  13. 75 FR 68327 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-05

    ... and Requests for Revocation in Part, 75 FR 37759 (June 30, 2010). Based on various requests for review... International Trade Administration Certain Welded Carbon Steel Standard Pipes and Tubes From India: Rescission... certain welded carbon steel standard pipes and tubes from India. The period of review is May 1,...

  14. 76 FR 63902 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-14

    ... Welded Carbon Steel Pipes and Tubes From Taiwan, 76 FR 33210 (June 8, 2011) (Preliminary Results). This... Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Antidumping Duty Order, 49 FR 19369 (May 7, 1984... section 773(b) of the Tariff Act of 1930, as amended (the Act). See Preliminary Results, 76 FR at...

  15. 76 FR 19788 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-08

    ... determined on January 4, 2011 that it would conduct expedited reviews (76 FR 5205). The Commission... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand... U.S.C. 1675(c)), that revocation of the antidumping duty orders on carbon steel butt-weld...

  16. 76 FR 8772 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-15

    ... the domestic interested party group response to its notice of institution (75 FR 67108, November 1... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea AGENCY: United...-year reviews concerning the countervailing duty orders on cut-to-length carbon steel plate from...

  17. 76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ... Standard Pipe and Tube Products From Turkey, 51 FR 17784 (May 15, 1986). On July 1, 2011, the Department.... See Scope Rulings, 58 FR 27542, (May 10, 1993). Turkey--Welded Carbon Steel Pipe and Tube (A-489-501... Tubes from India, 51 FR 17384 (May 12, 1986); Antidumping Duty Order; Circular Welded Carbon Steel...

  18. 77 FR 2511 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-18

    ... Duty Administrative Reviews and Request for Revocation in Part, 76 FR 37781 (June 28, 2011). The... International Trade Administration Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time... administrative review of the antidumping duty order on certain welded carbon steel pipe and tube from...

  19. 76 FR 3083 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-19

    ... Duty Administrative Reviews and Requests for Revocation in Part, 75 FR 37759 (June 30, 2010). The... International Trade Administration Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time... administrative review of the antidumping duty order on certain welded carbon steel pipe and tube from...

  20. 76 FR 65179 - Certain Welded Carbon Steel Standard Pipe From Turkey: Extension of Time for Preliminary Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-20

    ... Administrative Reviews, 76 FR 23545 (April 27, 2011). The preliminary results are currently due no later than... International Trade Administration Certain Welded Carbon Steel Standard Pipe From Turkey: Extension of Time for... countervailing duty order on certain welded carbon steel standard pipe from Turkey covering the period of...

  1. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a...: Final Results of Expedited Five-Year (``Sunset'') Review of the Countervailing Duty Order, 77 FR...

  2. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...-resistant carbon steel flat products from Korea, covering the period August 1, 2009, to July 31, 2010. See..., 75 FR 60076 (September 29, 2010). On September 6, 2011, the Department published the...

  3. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea... Requests for Revocation in Part, 77 FR 59168 (September 26, 2012). \\2\\ The period of review (POR) ends...

  4. Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

    2013-12-01

    Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry. PMID:23913597

  5. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    NASA Astrophysics Data System (ADS)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  6. Does carbonation of steel slag particles reduce their toxicity? An in vitro approach.

    PubMed

    Ibouraadaten, Saloua; van den Brule, Sybille; Lison, Dominique

    2015-06-01

    Mineral carbonation can stabilize industrial residues and, in the steel industry, may contribute to simultaneously valorize CO2 emissions and slag. We hypothesized that, by restricting the leaching of metals of toxicological concern such as Cr and V, carbonation can suppress the toxicity of these materials. The cytotoxic activity (WST1 assay) of slag dusts collected from a stainless and a Linz-Donawitz (LD) steel plant, before and after carbonation, was examined in J774 macrophages. The release of Cr, V, Fe, Mn and Ni was measured after incubation in artificial lung fluids mimicking the extracellular and phagolysosomal milieu to which particles are confronted after inhalation. LD slag had the higher Fe, Mn and V content, and was more cytotoxic than stainless steel slag. The cytotoxic activity of LD but not of stainless dusts was reduced after carbonation. The cytotoxic activity of the dusts toward J774 macrophages necessitated a direct contact with the cells and was reduced in the presence of inhibitors of phagocytosis (cytochalasin D) or phagolysosome acidification (bafilomycin), pointing to a key role of metallic constituents released in phagolysosomes. This in vitro study supports a limited reduction of the cytotoxic activity of LD, but not of stainless, steel dusts upon carbonation. PMID:25735930

  7. Detection, distribution, and quantification of carbon in steel microstructures by PEELS.

    PubMed

    Menon, E S K; Fox, A G

    2002-10-01

    This work concerns the use of parallel electron energy loss spectroscopy (PEELS) to investigate the detection, distribution, and quantification of carbon in various steel microstructures generated by rapid cooling rates or by isothermal transformation. The feasibility of detecting C in steels containing very small amounts of carbon was first examined by calculating the minimum detectable mass fraction for a variety of binary Fe-C alloy specimen thicknesses and microscope conditions. These theoretical studies indicated that the detection of carbon in steel microconstituents containing about 0.01 wt.% (or even less) was easily possible with an analytical transmission electron microscope equipped with a LaB6 emitter and a PEEL spectrometer. These theoretical calculations seemed to be reasonable, as it proved possible to make a quantitative PEELS study of the partitioning between the microconstituents ferrite, retained austenite, and martensite found in an ultralow carbon (0.03 wt.%) steel weld metal provided care was taken to avoid hydrocarbon contamination. Studies of both carbon and molybdenum segregation to ferrite/martensite interfaces in an isothermally transformed Fe-C-Mo alloy were also carried out in order to investigate the nature of the "solute drag" effect in this alloy system. PMID:12533215

  8. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    NASA Astrophysics Data System (ADS)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  9. Atomic migration of carbon in hard turned layers of carburized bearing steel

    SciTech Connect

    Bedekar, Vikram; Poplawsky, Jonathan D.; Guo, Wei; Shivpuri, Rajiv; Scott Hyde, R.

    2016-01-01

    In grain finement and non-equilibrium there is carbon segregation within grain boundaries alters the mechanical performance of hard turning layers in carburized bearing steel. Moreover, an atom probe tomography (APT) study on the nanostructured hard turning layers reveals carbon migration to grain boundaries as a result of carbide decomposition during severe plastic deformation. In addition, samples exposed to different cutting speeds show that the carbon migration rate increases with the cutting speed. For these two effects lead to an ultrafine carbon network structure resulting in increased hardness and thermal stability in the severely deformed surface layer.

  10. Standard specification for carbon and alloy steel nuts. ASTM standard

    SciTech Connect

    1998-07-01

    This specification is under the jurisdiction of ASTM Committee F-16 on Fasteners and is the responsibility of Subcommittee F16.02 on Steel Bolts, Nuts, Rivets, and Washers. Current edition approved Dec. 10, 1997. Published July 1998. Originally published as A 563-66. Last previous edition A 563-96.

  11. In Situ Observation of Phase Transformation in Low-Carbon, Boron-Treated Steels

    NASA Astrophysics Data System (ADS)

    Zhang, Di; Shintaku, Yoshiaki; Suzuki, Shuichi; Komizo, Yu-Ichi

    2012-02-01

    It is known that adding the appropriate amount of boron to steels dramatically increases their hardness and toughness as a result of the transition of the microstructure from grain boundary nucleation to intragranular nucleation. In this study, precipitation and phase transformation kinetics in heat-affected zones of low-carbon, boron-treated steels are observed directly by high-temperature laser scanning confocal microscopy. The effects of boron content and austenite grain size on the phase transformation process are investigated systematically by quantifying the transformation product, the transformation start temperature, the average length of the ferrite plates, and the average number of potent nucleation sites. Finally, detailed methods for controlling and optimizing the microstructure in the heat-affected zones of low-carbon, boron-treated steels are discussed.

  12. Potential for radiation damage to carbon steel storage tanks for high level radioactive waste

    SciTech Connect

    Caskey, G.R. Jr.; Sindelar, R.L.; Thomas, J.K.

    1993-07-30

    A low intensity radiation field is generated by the high level waste that is stored within carbon steel lined tanks at the Savannah River Site (SRS). The highest level of radiation damage to the tank walls from gamma and spontaneous neutron emissions is estimated to be less than 1.0E-6 displacements per atom (DPA) for a 100 year exposure to fresh, ``high heat`` SRS waste assuming continuous replenishment of the radionuclides. This damage level is below the limit for measurable radiation damage to the mechanical properties of carbon steel. Structural assessment of tanks for storage of high level waste may be based on nominal or code values of the mechanical properties of the steels from which the tanks were constructed.

  13. 78 FR 34340 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... for Revocation in Part, 77 FR 40565 (July 10, 2012). \\3\\ The Department initiated a review on the... Order; Welded Carbon Steel Standard Pipe and Tube Products from Turkey, 51 FR 17784 (May 15, 1986). The... clarification, see Antidumping and Countervailing Duty Proceedings: Assessment of Antidumping Duties, 68...

  14. Fracture Toughness Properties of Savannah River Site Storage Tank ASTM A285 Low Carbon Steel

    SciTech Connect

    Subramanian, K.H.

    2002-05-22

    A materials test program was developed to measure mechanical properties of ASTM A285 Grade B low carbon steel for application to structural and flaw stability analysis of storage tanks at the Department of Energy (DOE) Savannah River Site (SRS). Under this plan, fracture toughness and tensile testing are being performed at conditions that are representative of storage tank

  15. Regularities of Macroscopic Localization of Plastic Deformation in the Stretching of a Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Barannikova, S. A.; Kosinov, D. A.; Nadezhkin, M. V.; Lunev, A. G.; Gorbatenko, V. V.; Zuev, L. B.; Gromov, V. E.

    2014-07-01

    The special features of plastic deformation localization in the stretching of polycrystals of low-carbon steel 08 ss after hot rolling and electrolytic saturation with hydrogen are investigated. The main types and parameters of plastic flow localization in different stages of strain hardening are determined by the method of double-exposure speckle photography.

  16. 75 FR 18788 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Preliminary Results and Rescission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-13

    ...: Circular Welded Carbon Steel Pipes and Tubes from Thailand, 51 FR 8341 (March 11, 1986). On March 2, 2009..., Finding or Suspended Investigation; Opportunity to Request Administrative Review, 74 FR 9077 (March 2... Reviews and Request for Revocation in Part, 74 FR 19042 (April 27, 2009). On May 5, 2009, Pacific...

  17. 78 FR 70069 - Circular Welded Carbon-Quality Steel Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-22

    ... in these reviews. Background The Commission instituted these reviews on June 3, 2013 (78 FR 33108) and determined on September 6, 2013 that it would conduct expedited reviews (78 FR 59371, September 26... COMMISSION Circular Welded Carbon-Quality Steel Pipe From China Determination On the basis of the record...

  18. 75 FR 44766 - Certain Welded Carbon Steel Standard Pipe from Turkey: Final Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-29

    ...: Certain Welded Carbon Steel Pipe and Tube Products From Turkey, 51 FR 7984 (March 7, 1986). On April 1...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 16439 (April 1, 2010) (Preliminary... Countervailing Duty Administrative Review, In Part, 74 FR 47921(September 18, 2009). This administrative...

  19. Glow discharge cleaning of carbon fiber composite and stainless steel

    NASA Astrophysics Data System (ADS)

    Airapetov, A.; Begrambekov, L.; Brémond, S.; Douai, D.; Kuzmin, A.; Sadovsky, Ya.; Shigin, P.; Vergasov, S.

    2011-08-01

    The paper experimentally investigates and analyses the features and mechanisms of both of oxygen removal by deuterium glow discharge from CFC, pyrolytic graphite and stainless steel subjected to irradiation in oxygen contaminated plasma. It is shown that oxygen implanted in pyrolytic graphite (PG) perpendicular to basal plates is removed after sputtering the layer slightly thicker than oxygen stopping zone (≈2 nm). Fast deuterium ions penetrating into CFC during GDC transfer the trapped oxygen atoms into the bulk. Thus, much thicker surface layer has to be removed (500-1000 nm) for oxygen release. Irradiation of stainless steel in plasma leads to formation of a barrier layer with thickness (2-4 nm) equal, or slightly higher than stopping range of oxygen ions. The layer accumulates the main fraction of implanted oxygen and prevents its penetration into the bulk. After barrier layer sputtering oxygen spreads into the bulk. Parameters and conditions of optimum GDC are discussed.

  20. Investigation of the Corrosion Behavior of Poly(Aniline-co-o-Anisidine)/ZnO Nanocomposite Coating on Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Mobin, M.; Alam, R.; Aslam, J.

    2016-07-01

    A copolymer of aniline (AN) and o-anisidine (OA), Poly(AN-co-OA) and its nanocomposite with ZnO nanoparticles, Poly(AN-co-OA)/ZnO were synthesized by chemical oxidative polymerization using ammonium persulfate as an oxidant in hydrochloric acid medium. The synthesized compounds were characterized using FTIR, XRD, SEM-EDS, TEM, and electrical conductivity techniques. The copolymer and nanocomposite were separately dissolved in N-methyl-2-pyrrolidone and were casted on low-carbon steel specimens using 10% epoxy resin as a binder. The anticorrosive properties of the coatings were studied in different corrosive environments such as 0.1 M HCl, 5% NaCl solution, and distilled water at a temperature of 30 °C by conducting corrosion tests which include immersion test, open circuit potential measurements, potentiodynamic polarization measurements, and atmospheric exposure test. The surface morphology of the coatings prior to and after one-month immersion in corrosive solution was evaluated using SEM. It was observed that the nanocomposite coating exhibited higher corrosion resistance and provided better barrier properties in comparison with copolymer coating. The presence of ZnO nanoparticles improved the anticorrosion properties of copolymer coating in all corrosive media subjected to investigation.

  1. Investigation of the Corrosion Behavior of Poly(Aniline-co-o-Anisidine)/ZnO Nanocomposite Coating on Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Mobin, M.; Alam, R.; Aslam, J.

    2016-05-01

    A copolymer of aniline (AN) and o-anisidine (OA), Poly(AN-co-OA) and its nanocomposite with ZnO nanoparticles, Poly(AN-co-OA)/ZnO were synthesized by chemical oxidative polymerization using ammonium persulfate as an oxidant in hydrochloric acid medium. The synthesized compounds were characterized using FTIR, XRD, SEM-EDS, TEM, and electrical conductivity techniques. The copolymer and nanocomposite were separately dissolved in N-methyl-2-pyrrolidone and were casted on low-carbon steel specimens using 10% epoxy resin as a binder. The anticorrosive properties of the coatings were studied in different corrosive environments such as 0.1 M HCl, 5% NaCl solution, and distilled water at a temperature of 30 °C by conducting corrosion tests which include immersion test, open circuit potential measurements, potentiodynamic polarization measurements, and atmospheric exposure test. The surface morphology of the coatings prior to and after one-month immersion in corrosive solution was evaluated using SEM. It was observed that the nanocomposite coating exhibited higher corrosion resistance and provided better barrier properties in comparison with copolymer coating. The presence of ZnO nanoparticles improved the anticorrosion properties of copolymer coating in all corrosive media subjected to investigation.

  2. Corrosion of carbon steel by bacteria from North Sea offshore seawater injection systems: laboratory investigation.

    PubMed

    Stipanicev, Marko; Turcu, Florin; Esnault, Loïc; Rosas, Omar; Basseguy, Régine; Sztyler, Magdalena; Beech, Iwona B

    2014-06-01

    Influence of sulfidogenic bacteria, from a North Sea seawater injection system, on the corrosion of S235JR carbon steel was studied in a flow bioreactor; operating anaerobically for 100days with either inoculated or filtrated seawater. Deposits formed on steel placed in reactors contained magnesium and calcium minerals plus iron sulfide. The dominant biofilm-forming organism was an anaerobic bacterium, genus Caminicella, known to produce hydrogen sulfide and carbon dioxide. Open Circuit Potentials (OCP) of steel in the reactors was, for nearly the entire test duration, in the range -80045), suggested pitting on steel samples within the inoculated environment. However, the actual degree of corrosion could neither be directly correlated with the electrochemical data and nor with the steel corrosion in the filtrated seawater environment. Further laboratory tests are thought to clarify the noticed apparent discrepancies. PMID:24169516

  3. Rehabilitation of notch damaged steel beam using a carbon fiber reinforced multiphase-matrix composite

    SciTech Connect

    Zhou, HongYu; Attard, Dr. Thomas L.; Wang, Yanli; Wang, Jy-An John; Ren, Fei

    2013-01-01

    The retrofit of notch damaged steel beams is investigated via the experimental testing of nine wide-flange steel beam specimens and finite element simulation. Three notch configurations representing various damage levels were identified, and the beam specimens were retrofitted using CFRP laminates and a recently developed polymeric matrix composite - CarbonFlex - that exhibits superior energy dissipation and ductility properties, where the peak-load deflections were between 49.4% and 65.2% higher using the CarbonFlex-retrofitted beams. The results are attributed to the substantially higher damage tolerance capability of CarbonFlex than conventional CFRP. Finite element models were developed to investigate the damage processes and strain/ stress distributions near the notch tips. The numerical results match closely with the experimentally determined load-deflection curves and the strain fields obtained by the digital imaging correlations (DIC) system. Both experimental and numerical results clearly indicate the effectiveness of CarbonFlex, as a candidate retrofitting material, to retrofit damaged steel structures. Lastly, the micro-mechanisms by which CarbonFlex could sufficiently sustain a significant amount of the peak strength at large displacement ductility values are discussed with the aid of scanning electron microscopy (SEM) pictures.

  4. Low-carbon transition of iron and steel industry in China: carbon intensity, economic growth and policy intervention.

    PubMed

    Yu, Bing; Li, Xiao; Qiao, Yuanbo; Shi, Lei

    2015-02-01

    As the biggest iron and steel producer in the world and one of the highest CO2 emission sectors, China's iron and steel industry is undergoing a low-carbon transition accompanied by remarkable technological progress and investment adjustment, in response to the macroeconomic climate and policy intervention. Many drivers of the CO2 emissions of the iron and steel industry have been explored, but the relationships between CO2 abatement, investment and technological expenditure, and their connections with the economic growth and governmental policies in China, have not been conjointly and empirically examined. We proposed a concise conceptual model and an econometric model to investigate this crucial question. The results of regression, Granger causality test and impulse response analysis indicated that technological expenditure can significantly reduce CO2 emissions, and that investment expansion showed a negative impact on CO2 emission reduction. It was also argued with empirical evidence that a good economic situation favored CO2 abatement in China's iron and steel industry, while achieving CO2 emission reduction in this industrial sector did not necessarily threaten economic growth. This shed light on the dispute over balancing emission cutting and economic growth. Regarding the policy aspects, the year 2000 was found to be an important turning point for policy evolution and the development of the iron and steel industry in China. The subsequent command and control policies had a significant, positive effect on CO2 abatement. PMID:25662248

  5. The anaerobic corrosion of carbon steel in alkaline media - Phase 2 results

    NASA Astrophysics Data System (ADS)

    Smart, N. R.; Rance, A. P.; Fennell, P. A. H.; Kursten, B.

    2013-07-01

    In the Belgian Supercontainer concept a carbon steel overpack will surround high-level waste and spent fuel containers and be encased in a cementitious buffer material. A programme of research was carried out to investigate and measure the rate of anaerobic corrosion of carbon steel in an artificial alkaline porewater that simulates the aqueous phase in the cementitious buffer material. The corrosion rates were measured by monitoring hydrogen evolution using a manometric gas cell technique and by applying electrochemical methods. Phase 2 of the programme has repeated and extended previous Phase 1 measurements of the effects of radiation, temperature and chloride concentration of the anaerobic corrosion rate. This paper provides an update on the results from Phase 2 of the programme. The results confirm previous conclusions that the long-term corrosion rate of carbon steel in alkaline simulated porewater is determined by the formation of a thin barrier layer and a thicker outer layer composed of magnetite. Anaerobic corrosion of steel in cement requires an external supply of water.

  6. Effect of vanadium on the grain boundary carbide nucleation of pearlite in high-carbon steels

    SciTech Connect

    Khalid, F.A.; Edmonds, D.V. . School of Materials)

    1994-05-15

    There has been significant interest in recent years in the addition of microalloying elements, particularly vanadium, to medium- and high-carbon steels with predominantly pearlitic microstructures, since it was recognized that a fine strengthening dispersion of vanadium carbide could be precipitated within the pearlitic ferrite lamellae during the pearlite transformation. Metallographic studies have recently confirmed the apparently anomalous behavior first reported by Zimmerman et al that vanadium promotes a film of ferrite along the prior austenite grain boundaries, even in a steel of nominally eutectoid composition. Moreover, a recent study has shown that vanadium additions can also prevent the formation of a continuous proeutectoid cementite network along prior austenite grain boundaries in steels of normal hypereutectoid carbon concentrations > 0.8 wt%. Although previous work prophesied the initial formation of VC at the austenite grain boundary, no firm evidence in support of this proposal was found. However, the examination of fine structural details in the grain boundary, or microanalysis of these regions, especially after partial transformation, is always difficult in plain carbon steels, because the martensite transformation occurs in the remaining untransformed parent austenite upon cooling to room temperature. Consequently, the aim of the work reported here was to develop a model alloy which would reproduce the grain boundary reactions described above in response to vanadium additions, but remain stable at room temperature with respect to the martensite transformation.

  7. The effect of cyclic and dynamic loads on carbon steel pipe

    SciTech Connect

    Rudland, D.L.; Scott, P.M.; Wilkowski, G.M.

    1996-02-01

    This report presents the results of four 152-mm (6-inch) diameter, unpressurized, circumferential through-wall-cracked, dynamic pipe experiments fabricated from STS410 carbon steel pipe manufactured in Japan. For three of these experiments, the through-wall crack was in the base metal. The displacement histories applied to these experiments were a quasi-static monotonic, dynamic monotonic, and dynamic, cyclic (R = {minus}1) history. The through-wall crack for the third experiment was in a tungsten-inert-gas weld, fabricated in Japan, joining two lengths of STS410 pipe. The displacement history for this experiment was the same history applied to the dynamic, cyclic base metal experiment. The test temperature for each experiment was 300 C (572 F). The objective of these experiments was to compare a Japanese carbon steel pipe material with US pipe material, to ascertain whether this Japanese steel was as sensitive to dynamic and cyclic effects as US carbon steel pipe. In support of these pipe experiments, quasi-static and dynamic, tensile and fracture toughness tests were conducted. An analysis effort was performed that involved comparing experimental crack initiation and maximum moments with predictions based on available fracture prediction models, and calculating J-R curves for the pipe experiments using the {eta}-factor method.

  8. Wear Resistance of Carbon Steels and Structure Parameters of Their Surface Layer After High Current Density Sliding

    NASA Astrophysics Data System (ADS)

    Fadin, V. V.; Aleutdinova, M. I.

    2016-04-01

    Dry sliding of carbon steels under the action of an AC current of a contact density higher than 100 A/cm2 is realized. It is shown that the contact layer is easily deteriorated in high-carbon steels. This becomes evident as lower wear resistance compared to that of low-carbon steels. There are signs of a developing liquid phase on the worn surface. Using the methods of Auger spectroscopy and X-ray diffraction analysis, it is demonstrated that a high content of carbon in the initial steel structure gives rise to formation of a large amount of γ-Fe (and)as well to a high concentration of carbon near the sliding surface.

  9. Color Anodizing of Titanium Coated Rolled Carbon Steel Plate

    SciTech Connect

    Sarajan, Zohair; Mobarakeh, Hooman Nikbakht; Namiranian, Sohrab

    2011-12-26

    As an important kind of structural materials, the titanium cladded steel plates have the advantages of both metals and have been applied in aviation, spaceflight, chemical and nuclear industries. In this study, the specimens which were prepared under soldering mechanism during rolling were anodized by electrochemical process under a given conditions. The color anodizing takes place by physical phenomenon of color interference. Part of incident light on the titanium oxide is reflected and the other part reflects inside coated titanium layer. Major part of the light which reflects from titanium-oxide interface, reflects again inside of the oxide layer.

  10. Laser welding of low carbon steel and thermal stress analysis

    NASA Astrophysics Data System (ADS)

    Yilbas, B. S.; Arif, A. F. M.; Abdul Aleem, B. J.

    2010-07-01

    Laser welding of mild steel sheets is carried out under nitrogen assisting gas ambient. Temperature and stress fields are computed in the welding region through the finite element method. The residual stress developed in the welding region is measured using the XRD technique and the results are compared with the predictions. Optical microscopy and the SEM are used for the metallurgical examination of the welding sites. It is found that von Mises stress attains high values in the cooling cycle after the solidification of the molten regions. The residual stress predicted agreed well with the XRD results.

  11. Carbon, nitrogen, and oxygen ion implantation of stainless steel

    SciTech Connect

    Rej, D.J.; Gavrilov, N.V.; Emlin, D.

    1995-12-31

    Ion implantation experiments of C, N, and O into stainless steel have been performed, with beam-line and plasma source ion implantation methods. Acceleration voltages were varied between 27 and 50 kV, with pulsed ion current densities between 1 and 10 mA/cm{sup 2}. Implanted doses ranged from 0.5 to 3 {times} 10{sup 18}cm{sup -2}, while workpiece temperatures were maintained between 25 and 800 C. Implant concentration profiles, microstructure, and surface mechanical properties of the implanted materials are reported.

  12. The effect of hydrogen on the parameters of plastic deformation localization in low carbon steel

    SciTech Connect

    Lunev, Aleksey G. E-mail: nadjozhkin@ispms.tsc.ru; Nadezhkin, Mikhail V. E-mail: nadjozhkin@ispms.tsc.ru; Shlyakhova, Galina V.; Barannikova, Svetlana A.; Zuev, Lev B.

    2014-11-14

    In the present study, the effect of interstitial hydrogen atoms on the mechanical properties and plastic strain localization patterns in tensile tested polycrystals of low-carbon steel Fe-0.07%C has been studied using double exposure speckle photography technique. The main parameters of plastic flow localization at various stages of deformation hardening have been determined in polycrystals of steel electrolytically saturated with hydrogen in a three-electrode electrochemical cell at a controlled constant cathode potential. Also, the effect of hydrogen on changing of microstructure by using optical microscopy has been demonstrated.

  13. Monitoring of stainless-steel slag carbonation using X-ray computed microtomography.

    PubMed

    Boone, Marijn A; Nielsen, Peter; De Kock, Tim; Boone, Matthieu N; Quaghebeur, Mieke; Cnudde, Veerle

    2014-01-01

    Steel production is one of the largest contributors to industrial CO2 emissions. This industry also generates large amounts of solid byproducts, such as slag and sludge. In this study, fine grained stainless-steel slag (SSS) is valorized to produce compacts with high compressive strength without the use of a hydraulic binder. This carbonation process is investigated on a pore-scale level to identify how the mineral phases in the SSS react with CO2, where carbonates are formed, and what the impact of these changes is on the pore network of the carbonated SSS compact. In addition to conventional research techniques, high-resolution X-ray computed tomography (HRXCT) is applied to visualize and quantify the changes in situ during the carbonation process. The results show that carbonates mainly precipitate at grain contacts and in capillary pores and this precipitation has little effect on the connectivity of the pore space. This paper also demonstrates the use of a custom-designed polymer reaction cell that allows in situ HRXCT analysis of the carbonation process. This shows the distribution and influence of water and CO2 in the pore network on the carbonate precipitation and, thus, the influence on the compressive strength development of the waste material. PMID:24392942

  14. Performance evaluation for carbonation of steel-making slags in a slurry reactor.

    PubMed

    Chang, E-E; Chen, Chung-Hua; Chen, Yi-Hung; Pan, Shu-Yuan; Chiang, Pen-Chi

    2011-02-15

    CO(2) sequestration by the aqueous carbonation of steel-making slag under various operational conditions was investigated in this study. The effects of the operational conditions, including type of steel-making slag, reaction time, reaction temperature, and CO(2) flow rate, on the performance of the carbonation process were evaluated. The results indicated that the BOF slag had the highest carbonation conversion, approximately 72%, at a reaction time of 1h, an operating pressure of 101 kPa and a temperature of 60°C due to its higher BET surface area of BOF slag compared to UF, FA, and BHC slags. The major factors affecting the carbonation conversion are reaction time and temperature. The reaction kinetics of the carbonation conversion can be expressed by the shrinking-core model. The measurements of the carbonated material by the SEM and XRD instruments provide evidence indicating the suitability of using the shrinking-core model in this investigation. Comparison of the results with other studies suggests that aqueous carbonation by slurry reactor is viable due to its higher mass transfer rate. PMID:21168964

  15. POTENTIAL FOR STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS CONTAINING HIGHLY CAUSTIC SOLUTIONS

    SciTech Connect

    Lam, P.; Stripling, C.; Fisher, D.; Elder, J.

    2010-04-26

    The evaporator recycle streams of nuclear waste tanks may contain waste in a chemistry and temperature regime that exceeds the current corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history found that two of these A537 carbon steel tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved tanks of similar construction. Therefore, it appears that the efficacy of stress relief of welding residual stress is the primary corrosion-limiting mechanism. The objective of this experimental program is to test A537 carbon steel small scale welded U-bend specimens and large welded plates (30.48 x 30.38 x 2.54 cm) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in these nuclear waste tanks. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test was completed after 12 weeks of immersion in a similar solution at 125 C except that the aluminate concentration was reduced to 0.3 M. Visual inspection of the plate revealed that stress corrosion cracking had not initiated from the machined crack tips in the weld or in the heat affected zone. NDE ultrasonic testing also confirmed subsurface cracking did not occur. Based on these results, it can be concluded that the environmental condition of these tests was unable to develop stress corrosion cracking within the test periods for the small welded U-bends and for the large plates, which were welded with an identical procedure as used in the construction of the actual nuclear waste tanks in the 1960s. The

  16. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel.

    PubMed

    Naz, M Y; Ismail, N I; Sulaiman, S A; Shukrullah, S

    2015-01-01

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm(2) and 809 Ω.cm(2), respectively. PMID:26561231

  17. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel

    PubMed Central

    Naz, M. Y.; Ismail, N. I.; Sulaiman, S. A.; Shukrullah, S.

    2015-01-01

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm2 and 809 Ω.cm2, respectively. PMID:26561231

  18. Torsional moment to failure for carbon fibre polysulphone expandable rivets as compared with stainless steel screws for carbon fibre-reinforced epoxy fracture plate fixation.

    PubMed

    Sell, P J; Prakash, R; Hastings, G W

    1989-04-01

    A method of securing carbon fibre-reinforced epoxy bone plates with carbon fibre polysulphone expanding rivets was investigated. Six carbon fibre-reinforced epoxy bone plates were secured to rods with carbon fibre polysulphone rivets and six were secured with standard cortical stainless steel screws. These constructions were then subjected to pure torsional load to failure. The carbon fibre expandable rivets failed at a greater torsional moment. PMID:2720038

  19. Effect of the dendritic morphology on hot tearing of carbon steels

    NASA Astrophysics Data System (ADS)

    Ridolfi, M. R.

    2016-03-01

    Hot tears form during solidification in the brittle region of the dendritic front. Most hot tearing criteria are based on solid and fluid mechanics, being the phenomenon strictly depending on the solid resistance to applied strains and on the liquid capability of filling the void spaces. Modelling both mechanisms implies the precise description of the dendritic morphology. To this scope, the theory of coalescence of the dendritic arms at grain boundaries of Rappaz et al. has been applied, in this work, to the columnar growth of carbon steels by means of a simple mathematical model. Depending on the alloy composition, solid bridging starts at solid fractions down to about 0.8 and up to above 0.995 (very low carbon). The morphology of the brittle region changes drastically with increasing carbon and adding other solutes. In particular, ferritic dendrites, typical of low carbon steels, tend to offer short and wide interdendritic spaces to the surrounding liquid making possible their complete filling, and few solid bridges; peritectic steels show the rise of austenite growing and bridging rapidly in the interdendritic spaces, preventing void formation; austenitic dendrites form long and narrow interdendritic spaces difficult to reach for the liquid and with a lot of solid bridges. Sulphur addition mainly acts in delaying the coalescence end, more markedly in ferritic dendrites.

  20. Enhancing the Mechanical Properties and Formability of Low Carbon Steel with Dual-Phase Microstructures

    NASA Astrophysics Data System (ADS)

    Habibi, M.; Hashemi, R.; Sadeghi, E.; Fazaeli, A.; Ghazanfari, A.; Lashini, H.

    2016-02-01

    In the present study, a special heat treatment cycle (step quenching) was used to produce a dual-phase (DP) microstructure in low carbon steel. By producing this DP microstructure, the mechanical properties of the investigated steel such as yield stress, tensile strength, and Vickers hardness were increased 14, 55, and 38%, respectively. In order to investigate the effect of heat treatment on formability of the steel, Nakazima forming test was applied and subsequently finite element base modeling was used to predict the outcome on forming limit diagrams. The results show that the DP microstructure also has a positive effect on formability. The results of finite element simulations are in a good agreement with those obtained by the experimental test.

  1. Modelling of Nb influence on phase transformation behaviours from austenite to ferrite in low carbon steels

    NASA Astrophysics Data System (ADS)

    Wang, L.; Parker, S. V.; Rose, A. J.; West, G. D.; Thomson, R. C.

    2016-03-01

    In this paper, a new model has been developed to predict the phase transformation behaviours from austenite to ferrite in Nb-containing low carbon steels. The new model is based on some previous work and incorporates the effects of Nb on phase transformation behaviours, in order to make it applicable for Nb-containing steels. Dissolved Nb atoms segregated at prior austenite grain boundaries increase the critical energy for ferrite nucleation, and thus the ferrite nucleation rate is decreased. Dissolved Nb atoms also apply a solute drag effect to the moving transformation interface, and the ferrite grain growth rate is also decreased. The overall transformation kinetics is then calculated according to the classic Johnson-Mehl-Avrami-Kolmogorov (JMAK) theory. The new model predictions are quite consistent with experimental results for various steels during isothermal transformations or continuous cooling.

  2. Effect of friction stir processing on the tribological performance of high carbon steel.

    SciTech Connect

    Aldajah, S. H.; Ajayi, O. O.; Fenske, G. R.; David, S.

    2009-06-15

    Friction stir processing (FSP) was applied to 1080 carbon steel as a means to enhance the near-surface material properties. The process transformed the original pearlite microstructure to martensite, resulting in significant increase in surface hardness. This surface hardening produced a significant benefit for friction and wear behavior of the steel as measured by unidirectional sliding ball-on-flat testing. Under dry sliding, FSP reduced friction coefficient by approximately 25% and wear rate by an order of magnitude. Under oil lubrication, FSP had only a marginal effect on friction, but it reduced wear rates by a factor of 4. The improvement in tribological performance of 1080 steel by FSP technique is attributed to reduced plasticity of the near-surface material during sliding contact

  3. Laser surface modification of boronickelized medium carbon steel

    NASA Astrophysics Data System (ADS)

    Bartkowska, Aneta; Pertek, Aleksandra; Kulka, Michał; Klimek, Leszek

    2015-11-01

    A two-step process was applied to produce the multicomponent boride layers. Boronickelizing consisted of nickel plating and diffusion boriding. Two different methods of heat treatment of boronickelized C45 steel were used: a typical through-hardening, and a laser surface modification with remelting. Microstructure and some mechanical properties of these layers were examined. Microstructural characterization was studied using optical microscope, Scanning Electron Microscope, energy-dispersive X-ray microanalysis, Electron Back-Scatter Diffraction and X-ray diffraction. The laser modification improved wear resistance, cohesion as well as low-cycle fatigue of the boronickelized layer. Compressive stresses, occurring after laser remelting, could be the reason for the advantageous mechanical behavior of the layer.

  4. A phenomenological model for bake hardening in minimal carbon steels

    NASA Astrophysics Data System (ADS)

    Das, Sourav; Nath Mohanty, Omkar; Brat Singh, Shiv

    2014-06-01

    The essence of bake hardening is to exploit the classical strain ageing in a positive way to increase the strength of the formed steel sheets used in outer body panel of a passenger car during the paint-baking operation. A new model that takes into account the strengthening contributions from Cottrell atmosphere and precipitate formation has been developed in the present work. The model predicts the increase in strength as a function of the amount of free solute C (calculated as a function of the annealing temperature), the amount of deformation, ageing temperature and time. The model predictions have been found to agree quite well with the experimental results; the individual contributions of Cottrell atmosphere and precipitation strengthening have been quantified.

  5. 77 FR 43806 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-26

    ... Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011). The review covers 32... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... steel standard, line, and pressure pipe from the People's Republic of China. The period of review...

  6. 77 FR 21968 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-12

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... and alloy steel standard, line, and pressure pipe from the People's Republic of China. The period...

  7. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ...-Quality Steel Products from Brazil, 64 FR 38797 (July 19, 1999); see also Final Affirmative Countervailing Duty Determination: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil, 64 FR... FR 56040 (September 17, 2004) (HRS Order). The order was issued five years after the completion...

  8. 78 FR 40429 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-05

    ... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 78 FR 6291 (January 30, 2013... Reviews and Request for Revocation in Part, 78 FR 25418, 25422 (May 1, 2013). U.S. Steel and Nucor... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission...

  9. 75 FR 43488 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-26

    ... Hot-Rolled Carbon Steel Flat Products from India, 66 FR 60198 (December 3, 2001). On February 2, 2009...; 75 FR 1495 (January 11, 2010) (Preliminary Results). We preliminarily found that Tata Steel Limited... Countervailing Duty Administrative Reviews and Requests for Revocation in Part, 74 FR 5821 (February 2,...

  10. 75 FR 55769 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-14

    ...: Final Results of Antidumping Duty Administrative Review, 75 FR 6627 (February 10, 2010) (SSSS from... for Revocation in Part, 74 FR 48224, 48225 (September 22, 2009) (Initiation Notice). In addition... Carbon Steel Flat Products from Korea, 58 FR 44159 (August 19, 1993) (Orders on Certain Steel from...

  11. 78 FR 60850 - Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the Expedited Second Sunset...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-02

    ... Alloy Steel Wire Rod from Brazil, 67 FR 55805 (August 30, 2002). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 78 FR 33063 (June 3, 2013). On June 18, 2013, the Department received a notice of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of...

  12. 76 FR 21331 - Certain Carbon Steel Butt-Weld Pipe Fittings From Brazil, Japan, Taiwan, Thailand, and the People...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-15

    ... of Five-Year (``Sunset'') Review, 75 FR 60731 (October 1, 2010) (Notice of Initiation). As a result... Steel Butt-Weld Pipe Fittings from Brazil, 51 FR 45152 (December 17, 1986); Antidumping Duty Order: Certain Carbon Steel Butt-Weld Pipe Fittings from Japan, 52 FR 4167 (February 10, 1987); Antidumping...

  13. 78 FR 61335 - Circular Welded Carbon-Quality Steel Pipe From the People's Republic of China: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-03

    ...: Circular Welded Carbon Quality Steel Pipe from the People's Republic of China, 73 FR 42547 (July 22, 2008). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 78 FR 33063 (June 3, 2013). Scope of the Order... Quality Steel Pipe from the People's Republic of China, 73 FR 42547 (July 22, 2008); Correction to...

  14. Effects of thin-film accelerated carbonation on steel slag leaching.

    PubMed

    Baciocchi, R; Costa, G; Polettini, A; Pomi, R

    2015-04-01

    This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation. PMID:25596552

  15. Native Language Immersion.

    ERIC Educational Resources Information Center

    Reyhner, Jon

    This paper describes the benefits of indigenous mother tongue immersion programs, examining the Total Physical Response approach to immersion for beginning learners and focusing on the development of Maori and Hawaiian mother tongue language immersion programs. The paper discusses the importance of immersing students in a language-risk…

  16. Liquid Phase Sintering of Boron-Containing Powder Metallurgy Steel with Chromium and Carbon

    NASA Astrophysics Data System (ADS)

    Wu, Ming-Wei; Fan, Yu-Chi; Huang, Her-Yueh; Cai, Wen-Zhang

    2015-11-01

    Liquid phase sintering is an effective method to improve the densification of powder metallurgy materials. Boron is an excellent alloying element for liquid phase sintering of Fe-based materials. However, the roles of chromium and carbon, and particularly that of the former, on liquid phase sintering are still undetermined. This study demonstrated the effects of chromium and carbon on the microstructure, elemental distribution, boride structure, liquid formation, and densification of Fe-B-Cr and Fe-B-Cr-C steels during liquid phase sintering. The results showed that steels with 0.5 wt pct C densify faster than those without 0.5 wt pct C. Moreover, although only one liquid phase forms in Fe-B-Cr steel, adding 0.5 wt pct C reduces the formation temperature of the liquid phase by about 50 K (°C) and facilitates the formation of an additional liquid, resulting in better densification at 1473 K (1200 °C). In both Fe-B-Cr and Fe-B-Cr-C steels, increasing the chromium content from 1.5 to 3 wt pct raises the temperature of liquid formation by about 10 K (°C). Thermodynamic simulations and experimental results demonstrated that carbon atoms dissolved in austenite facilitate the eutectic reaction and reduce the formation temperature of the liquid phase. In contrast, both chromium and molybdenum atoms dissolved in austenite delay the eutectic reaction. Furthermore, the 3Cr-0.5Mo additive in the Fe-0.4B steel does not change the typical boride structure of M2B. With the addition of 0.5 wt pct C, the crystal structure is completely transformed from M2B boride to M3(B,C) boro-carbide.

  17. Solid-phase microextraction of phthalate esters from aqueous media by electrochemically deposited carbon nanotube/polypyrrole composite on a stainless steel fiber.

    PubMed

    Asadollahzadeh, H; Noroozian, E; Maghsoudi, Sh

    2010-06-11

    A novel direct immersion solid-phase microextraction (DI-SPME) method using a stainless steel wire electrochemically coated with oxidized multiwalled carbon nanotubes-polypyrrole composite (MWCNTs-PPy) was used in the gas chromatographic (GC) determination of phthalate esters in aqueous samples. The composite coating did not swell in organic solvents nor did it strip off from the substrate. It was also highly stable and extremely adherent to the surface of the steel fiber. The effects of various parameters on the efficiency of SPME process such as extraction time, extraction temperature, ionic strength, desorption time, and desorption temperature were studied. Under optimized conditions, the detection limits for the phthalate esters varied between 0.05 and 0.1 ng mL(-1), the inter-day and intra-day relative standard deviations for various phthalates at 1.0 ng mL(-1) concentration level (N=7) using a single fiber were 6.2-10.2% and 7.7-10.5, respectively. The fiber-to fiber RSD% (N=3) was 9.3-12.1% at 10 ng mL(-1). The linear ranges varied between 0.5 and 300 ng mL(-1). The method was successfully applied to the analysis of mineral water samples with the recoveries from 90 to 113%. PMID:20510900

  18. FINAL REPORT. MECHANISM OF PITTING CORROSION PREVENTION BY NITRITE IN CARBON STEEL EXPOSED TO DILUTE SALT SOLUTIONS

    EPA Science Inventory

    The research has developed a broad fundamental understanding of the inhibition action of nitrite ions in preventing nitrate pitting corrosion of carbon steel tanks containing high-level radioactive waste. This fundamental understanding can be applied to specific situations during...

  19. Protection of carbon steel against hot corrosion using thermal spray Si- and Cr-base coatings

    SciTech Connect

    Porcayo-Calderon, J.; Gonzalez-Rodriguez, J.G.; Martinez, L.

    1998-02-01

    A Fe75Si thermal spray coating was applied on the surface of a plain carbon steel baffle plate. Beneath this coating, a Ni20Cr coating was applied to give better adherence to the silicon coating. The baffle was installed in the high-temperature, fireside, corrosion zone of a steam generator. At the same time, an uncoated 304 stainless steel baffle was installed nearby for comparison. For 13 months the boiler burned heavy fuel oil with high contents of vanadium. The samples were studied employing scanning electron microscopy, x-ray microanalysis, and x-ray diffraction techniques. After that, it was possible to inspect the structural state of the components, and it was found that the stainless steel baffle plates were destroyed almost completely by corrosion, whereas the carbon steel coated baffle plate did not suffer a significant attack, showing that the performance of the thermal spray coating was outstanding and that the coating was not attacked by vanadium salts of the molten slag.

  20. Crack-Growth Behavior of Laser Surface-Alloyed Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Šturm, Roman; Žnidaršič, Matjaž; Grum, Janez

    2013-09-01

    Crack-growth behavior of Nd:YAG laser surface-alloyed as-received low-carbon steel Fe360B was evaluated. Thin surface layer was alloyed with silicon carbide SiC. During laser surface alloying process SiC powder dissolved in the melted pool. The surface-alloyed layer had as-solidified structure composed mainly of dendrites of ferrite, fine martensite needles, and retained austenite. The micro-hardness of the laser surface-alloyed layer was about 850 HV0.1. In laser surface-alloyed layer compressive residual stresses of average amount of σ RS = -100 MPa were obtained. In crack-growth tests comparison between specimens of as-received low-carbon steel Fe360B and the same steel with laser-alloyed surface was made. As the crack propagation was perpendicular to the interface between the laser-alloyed layers and the base metal, laser surface-alloyed specimens exhibited higher crack-growth resistance in the low stress intensity factor range Δ K th than as-received steel specimens.

  1. Mechanical behavior of ultrahigh strength ultrahigh carbon steel wire and rod

    SciTech Connect

    Lesuer, D.R.; Syn, C.K.; Sberby, O.D.; Whittenherger, W.D.

    1997-07-22

    Ultrahigh-carbon steels (UHCSS) can achieve very high strengths in wire or rod form. These high strengths result from the mechanical work introduced during wire and rod processing. These strengths have been observed to increase with carbon content. In wire form, tensile strengths approaching 6000 MPa are predicted for UHCS containing 1. 8%C. In this paper, we will discuss the influence of processing (including rapid transformation during wire patenting) and micros ct- ure on the mechanical behavior of UHCS wire. The tensile properties of as- extruded rods are described as a function of extrusion temperature and composition. For spheroidized steels, yield and ultimate tensile strength are a function of grain size, interparticle spacing and particle size. For pearlitic steels, yield and ultimate strength were found to be functions of colony size, carbide size and plate spacing and orientation. Alloying additions (such as C, Cr, Si, Al and Co) can influence the effect of processing on these microstructural features. For spheroidized steels, fracture was found to be a function of the size of coarse carbides and of composition.

  2. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    SciTech Connect

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  3. Insight into the mechanism of carbon steel corrosion under aerobic and anaerobic conditions.

    PubMed

    El Mendili, Y; Abdelouas, A; Bardeau, J-F

    2013-06-21

    We particularly focused our study on identifying the corrosion products formed at 30 °C on carbon steel under aerobic and anaerobic conditions and on following their evolution with time due to enhanced microbial activity under environmental and geological conditions. The nature and structural properties of corrosion products were investigated by scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS), X-ray diffraction (XRD) and confocal micro-Raman spectroscopy. Structural characterisation clearly showed the formation of iron oxides (magnetite and maghemite) under aerobic conditions. Under anaerobic conditions, the first corrosion product formed on the steel surface was nanocrystalline mackinawite, which was then followed by a fast transformation process into the pyrrhotite phase, and the Raman spectrum of monoclinic pyrrhotite was proposed for the first time. Finally, this study also shows that in the context of geological disposal of radioactive waste, the corrosion of carbon steel containers in anoxic and sulphidogenic environments sustained by sulphate-reducing bacteria may not be a problem notably due to the formation of a passive layer on the steel surface. PMID:23652337

  4. Weldability of direct quenched, low-carbon, Ti-B-containing steels

    SciTech Connect

    Bang, K.; Ahn, Y.

    1997-04-01

    On the basis of the thermodynamic equilibrium between nitrides of titanium, aluminum and boron in austenite, the soluble boron that influences the hardenability of direct quenched steels was calculated. The variation in tensile strength and impact toughness of steels has a good correlation with the calculated value at the start cooling temperature, 920 C. Impact toughness of the heat-affected zone (HAZ), however, was not influenced by the soluble boron alone but by the soluble boron to soluble nitrogen ratio at the welding peak temperature, 1,350 C. Only when the ratio was kept below 0.2 did the HAZ show a ferrite dominant microstructure and higher than 100 J of absorbed energy at {minus}20 C. During the welding cooling cycle, soluble boron combines with soluble nitrogen to form boron nitrides, consequently reducing the soluble boron and hardenability. Unlike conventional high-carbon steel, a low-carbon steel containing a controlled amount of boron showed a controlled amount of boron showed no cold cracking, without preheating, and a high HAZ toughness, with an energy transition temperature of {minus}37 C.

  5. India's iron and steel industry: Productivity, energy efficiency and carbon emissions

    SciTech Connect

    Schumacher, Katja; Sathaye, Jayant

    1998-10-01

    Historical estimates of productivity growth in India's iron and steel sector vary from indicating an improvement to a decline in the sector's productivity. The variance may be traced to the time period of study, source of data for analysis, and type of indices and econometric specifications used for reporting productivity growth. The authors derive both growth accounting and econometric estimates of productivity growth for this sector. Their results show that over the observed period from 1973--74 to 1993--94 productivity declined by 1.71{percent} as indicated by the Translog index. Calculations of the Kendrick and Solow indices support this finding. Using a translog specification the econometric analysis reveals that technical progress in India's iron and steel sector has been biased towards the use of energy and material, while it has been capital and labor saving. The decline in productivity was caused largely by the protective policy regarding price and distribution of iron and steel as well as by large inefficiencies in public sector integrated steel plants. Will these trends continue into the future, particularly where energy use is concerned? Most likely they will not. The authors examine the current changes in structure and energy efficiency undergoing in the sector. Their analysis shows that with the liberalization of the iron and steel sector, the industry is rapidly moving towards world-best technology, which will result in fewer carbon emissions and more efficient energy use in existing and future plants.

  6. Cavitation erosion resistance of diamond-like carbon coating on stainless steel

    NASA Astrophysics Data System (ADS)

    Cheng, Feng; Jiang, Shuyun

    2014-02-01

    Two diamond-like carbon (DLC) coatings are prepared on stainless steel 304 by cathodic arc plasma deposition technology at different substrate bias voltages and arc currents (-200 V/80 A, labeled DLC-1, and -100 V/60 A, labeled DLC-2). Cavitation tests are performed by using a rotating-disk test rig to explore the cavitation erosion resistance of the DLC coating. The mass losses, surface morphologies, chemical compositions and the phase constituents of the specimens after cavitation tests are examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the DLC-2 coatings can elongate the incubation period of stainless steel, leading to an excellent cavitation erosion resistance as compared to the untreated stainless steel specimens. After duration of 100 h cavitation test, serious damaged surfaces and plenty of scratches can be observed on the surfaces of the stainless steel specimens, while only a few grooves and tiny pits are observed on the DLC-2 coatings. It is concluded that, decreasing micro defects and increasing adhesion can reduce the delamination of DLC coating, and the erosion continues in the stainless steel substrate after DLC coating failure, and the eroded surface of the substrate is subjected to the combined action from cavitation erosion and slurry erosion.

  7. Mathematical Model for Decarburization of Ultra-low Carbon Steel in Single Snorkel Refining Furnace

    NASA Astrophysics Data System (ADS)

    You, Zhimin; Cheng, Guoguang; Wang, Xinchao; Qin, Zhe; Tian, Jun; Zhang, Jian

    2014-09-01

    A dynamic model is developed to investigate decarburization behavior of a new type of refining equipment named Single Snorkel Refining Furnace (SSRF) in treating ultra-low carbon steel. Decarburization reactions in SSRF are considered to take place at three sites: Ar bubble surface, the bulk steel, and the bath surface. With the eccentricity of the porous plug (r e/R S) and the ratio of the snorkel diameter to the ladle diameter (D S/D L) of SSRF confirmed, circulation flow rate of molten steel is obtained through combined effects of vacuum pressure and gas flow rate. Besides, variation of the steel temperature is simulated associated with generated reaction heat and heat losses. The variation of C concentration with treatment time is divided into three stages in accordance with decarburization rates and the simulated C concentration is in reasonable agreement with actual production data. In the present study, both decarburization rates at three sites and their contributions to the overall decarburization at each stage are estimated for the first time. Through the present investigation, it is clear that vacuum pressure significantly influences decarburization efficiency of SSRF primarily by affecting the depth of CO nucleation in the bulk steel. Besides, effects of gas flow rate on decarburization rate of different stages are obtained and the opportunity of increasing gas flow rate during the treatment period has been clarified. The present model provides an efficient tool to comprehend the decarburization process in SSRF.

  8. Mathematical Model for Decarburization of Ultra-low Carbon Steel in Single Snorkel Refining Furnace

    NASA Astrophysics Data System (ADS)

    You, Zhimin; Cheng, Guoguang; Wang, Xinchao; Qin, Zhe; Tian, Jun; Zhang, Jian

    2015-02-01

    A dynamic model is developed to investigate decarburization behavior of a new type of refining equipment named Single Snorkel Refining Furnace (SSRF) in treating ultra-low carbon steel. Decarburization reactions in SSRF are considered to take place at three sites: Ar bubble surface, the bulk steel, and the bath surface. With the eccentricity of the porous plug ( r e/ R S) and the ratio of the snorkel diameter to the ladle diameter ( D S/ D L) of SSRF confirmed, circulation flow rate of molten steel is obtained through combined effects of vacuum pressure and gas flow rate. Besides, variation of the steel temperature is simulated associated with generated reaction heat and heat losses. The variation of C concentration with treatment time is divided into three stages in accordance with decarburization rates and the simulated C concentration is in reasonable agreement with actual production data. In the present study, both decarburization rates at three sites and their contributions to the overall decarburization at each stage are estimated for the first time. Through the present investigation, it is clear that vacuum pressure significantly influences decarburization efficiency of SSRF primarily by affecting the depth of CO nucleation in the bulk steel. Besides, effects of gas flow rate on decarburization rate of different stages are obtained and the opportunity of increasing gas flow rate during the treatment period has been clarified. The present model provides an efficient tool to comprehend the decarburization process in SSRF.

  9. Surface preparation for non-destructive detection of surface cracks in stainless steel and carbon steel piping

    SciTech Connect

    Funderburg, I.M.

    1996-07-01

    Engineers within the chemical process industries are among other things, charged with the task of determining the reliability of piping and equipment. As part of this evaluation, the surfaces of process equipment and piping are often examined for evidence of stress corrosion cracking (SCC) or other tightly closed surface cracks. Presently there is no consensus as to which is the ``best`` technique for preparing and inspecting carbon steel and stainless steel vessels or piping for surface cracks. The specific concern within industry is that Stress Corrosion Cracking (SCC) might go undetected if the surface preparation closes over such tight cracks. This paper presents results of a study, MTI commissioned to collect additional data, examine the literature, and interview industrial materials engineers, independent inspection specialists, non-destructive examination consultants, and other representatives of industries that have equipment which must be inspected for surface cracks. Discussed are the differing surface preparation techniques used, the use of standards for evaluating the effectiveness of the techniques, and what is felt to be the ``Key Learnings`` from the investigation.

  10. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    NASA Technical Reports Server (NTRS)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  11. Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

    NASA Astrophysics Data System (ADS)

    Liu, Run; Wang, Bin; Wu, Jie; Xue, Wenbin; Jin, Xiaoyue; Du, Jiancheng; Hua, Ming

    2014-12-01

    A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000-12,000 K and 2 × 1022 m-3-1.4 × 1023 m-3. The atomic ionization degrees of iron, carbon and boron are 10-16-10-3, and 10-23-10-6, 10-19-10-4, respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed.

  12. Study of the Effect of Shrinkage Porosity on Strength Low Carbon Cast Steel

    NASA Astrophysics Data System (ADS)

    Ol'khovik, E.

    2015-09-01

    Today there are many computer systems for modeling of the casting technology processes. All of them allow calculating the availability and distribution of the shrinkage porosity in the test casting, but this information allows only making changes in existing casting technology. In this paper you obtain the information about changes in the local and structural mechanical properties of the casting in the presence of its volume shrinkage porosity. Article presents the results of direct experimental studies of technological defects (shrinkage and gas porosity) impact on the mechanical properties of low carbon steel castings. Methods of investigation are also disclosed, including the methods for producing of molded samples obtained at different process conditions and the crystallization apparatus which is described for the measuring of the density of the samples. There are the mathematical relationship for the elastic modulus, yield stress, elongation and fatigue characteristics fracture cast steel with low carbon content in the presence of the volumetric shrinkage porosity.

  13. Low temperature superplasticity and thermal stability of a nanostructured low-carbon microalloyed steel

    NASA Astrophysics Data System (ADS)

    Hu, J.; Du, L.-X.; Sun, G.-S.; Xie, H.; Misra, R. D. K.

    2015-12-01

    We describe here for the first time the low temperature superplasticity of nanostructured low carbon steel (microalloyed with V, N, Mn, Al, Si, and Ni). Low carbon nanograined/ultrafine-grained (NG/UFG) bulk steel was processed using a combination of cold-rolling and annealing of martensite. The complex microstructure of NG/UFG ferrite and 50-80 nm cementite exhibited high thermal stability at 500 °C with low temperature elongation exceeding 100% (at less than 0.5 of the absolute melting point) as compared to the conventional fine-grained (FG) counterpart. The low temperature superplasticity is adequate to form complex components. Moreover, the low strength during hot processing is favorable for decreasing the spring back and minimize die loss.

  14. Corrosion of carbon steel by CO{sub 2} solutions: The role of fluid flow

    SciTech Connect

    Jordan, K.G.; Rhodes, P.R.

    1995-10-01

    Analysis of recently reported observations of corrosion of carbon steel by CO{sub 2} in pipes, impinging jets and rotating cylinders illustrates the importance of distinguishing between momentum and mass transport. Apparent inconsistencies in the data can be explained. Increasing flow rates can cause increases in momentum, heat and mass transfer. In the case of corrosion of carbon steel by CO{sub 2}, increases in the corrosion rate have been observed. This paper addresses the question, ``Which physical effect (wall shear stress or mass transfer) plays a prominent role in raising the corrosion rate?`` Experiments in pipe, impinging jet, and rotating cylinder flows are analyzed. Although all of these systems have well defined momentum and mass transport rates, the rates differ from each other for each system. Careful analysis of mass transport in the entry region supports the interpretation that the increase in corrosion rate with flow is related to mass transfer, and not local shear stress.

  15. Orientation changes near the interface of explosively bonded (carbon steel)/Zr700 sheets

    NASA Astrophysics Data System (ADS)

    Paul, H.; Baudin, T.; Brisset, F.; Prazmowski, M.

    2015-04-01

    The microstructure and texture of explosively welded carbon steel (base) and Zr700 (flyer) plates were characterized by means of scanning electron microscopy equipped with a high resolution electron backscattered diffraction facility. The orientation maps demonstrate that the deformed zones near-the-interface are composed of several layers, the width of which depends on the applied bonding parameters. For both metals, the very thin layer of ultra-fine grains directly adheres to the interface. In the areas more distanced from the interface, the structure evolution depends on the plate material. In the case of a Zr 700 sheet the second layer is formed by highly dislocated (sub)grains, which progressively evolve, towards the structure composed of only lightly deformed grains. In the case of a carbon steel sheet, the second layer near the interface was composed of flattened grains.

  16. Carbon recovery by fermentation of CO-rich off gases - Turning steel mills into biorefineries.

    PubMed

    Molitor, Bastian; Richter, Hanno; Martin, Michael E; Jensen, Rasmus O; Juminaga, Alex; Mihalcea, Christophe; Angenent, Largus T

    2016-09-01

    Technological solutions to reduce greenhouse gas (GHG) emissions from anthropogenic sources are required. Heavy industrial processes, such as steel making, contribute considerably to GHG emissions. Fermentation of carbon monoxide (CO)-rich off gases with wild-type acetogenic bacteria can be used to produce ethanol, acetate, and 2,3-butanediol, thereby, reducing the carbon footprint of heavy industries. Here, the processes for the production of ethanol from CO-rich off gases are discussed and a perspective on further routes towards an integrated biorefinery at a steel mill is given. Recent achievements in genetic engineering as well as integration of other biotechnology platforms to increase the product portfolio are summarized. Already, yields have been increased and the portfolio of products broadened. To develop a commercially viable process, however, the extraction from dilute product streams is a critical step and alternatives to distillation are discussed. Finally, another critical step is waste(water) treatment with the possibility to recover resources. PMID:27095410

  17. Bacterial adhesion to diamond-like carbon as compared to stainless steel.

    PubMed

    Soininen, Antti; Tiainen, Veli-Matti; Konttinen, Yrjö T; van der Mei, Henny C; Busscher, Henk J; Sharma, Prashant K

    2009-08-01

    Recent studies suggest that diamond-like carbon (DLC) coatings are suitable candidates for application on biomedical devices and implants, due to their high hardness, low friction, high wear and corrosion resistance, chemical inertness, smoothness, and tissue and blood compatibility. However, most studies have neglected the potential susceptibility of DLC coatings to bacterial adhesion, which is the first step in the development of implant-related infections. This study compares adhesion of seven bacterial strains, commonly implicated in implant-related infections, to tetrahedral amorphous carbon, with their adhesion to AISI 316L surgical steel. The results show that bacterial adhesion to DLC was similar to the adhesion to commonly used stainless steel. This suggests that DLC coating can be advantageously used on implants made of AISI 316L or other materials without increasing the risk to implant-related infections. PMID:19353566

  18. Low temperature superplasticity and thermal stability of a nanostructured low-carbon microalloyed steel

    PubMed Central

    Hu, J.; Du, L.-X.; Sun, G.-S.; Xie, H.; Misra, R.D.K.

    2015-01-01

    We describe here for the first time the low temperature superplasticity of nanostructured low carbon steel (microalloyed with V, N, Mn, Al, Si, and Ni). Low carbon nanograined/ultrafine-grained (NG/UFG) bulk steel was processed using a combination of cold-rolling and annealing of martensite. The complex microstructure of NG/UFG ferrite and 50–80 nm cementite exhibited high thermal stability at 500 °C with low temperature elongation exceeding 100% (at less than 0.5 of the absolute melting point) as compared to the conventional fine-grained (FG) counterpart. The low temperature superplasticity is adequate to form complex components. Moreover, the low strength during hot processing is favorable for decreasing the spring back and minimize die loss. PMID:26687012

  19. Low temperature superplasticity and thermal stability of a nanostructured low-carbon microalloyed steel.

    PubMed

    Hu, J; Du, L-X; Sun, G-S; Xie, H; Misra, R D K

    2015-01-01

    We describe here for the first time the low temperature superplasticity of nanostructured low carbon steel (microalloyed with V, N, Mn, Al, Si, and Ni). Low carbon nanograined/ultrafine-grained (NG/UFG) bulk steel was processed using a combination of cold-rolling and annealing of martensite. The complex microstructure of NG/UFG ferrite and 50-80 nm cementite exhibited high thermal stability at 500 °C with low temperature elongation exceeding 100% (at less than 0.5 of the absolute melting point) as compared to the conventional fine-grained (FG) counterpart. The low temperature superplasticity is adequate to form complex components. Moreover, the low strength during hot processing is favorable for decreasing the spring back and minimize die loss. PMID:26687012

  20. Using Phased Array Ultrasonic Testing in Lieu of Radiography for Acceptance of Carbon Steel Piping Welds

    SciTech Connect

    Moran, Traci L.; Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Nove, Carol A.

    2014-08-01

    The Pacific Northwest National Laboratory (PNNL) is conducting studies for the U.S. Nuclear Regulatory Commission (NRC) to assess the capability, effectiveness, and reliability of ultrasonic testing (UT) as a replacement method for radiographic testing (RT) for volumetric examination of nuclear power plant (NPP) components. This particular study focused on evaluating the use of UT on carbon steel plate welds. Welding fabrication flaws included a combination of planar and volumetric types, e.g., incomplete fusion, lack of penetration, cracks, porosity, and slag inclusions. The examinations were conducted using phased-array (PA) UT techniques applied primarily for detection and flaw type characterization. This paper will discuss the results of using UT in lieu of RT for detection and classification of fabrication flaws in carbon steel plate welds.

  1. Effect of silty sand in formation water on CO2 corrosion behavior of carbon steel

    NASA Astrophysics Data System (ADS)

    Liu, Wei; Dou, Juanjuan; Lu, Songle; Zhang, Peng; Zhao, Qinghe

    2016-03-01

    Corrosion behavior of carbon steel in CO2 aqueous environment containing silty sand was investigated using corrosion mass loss method, scanning electron microscopy (SEM), energy diffraction spectrum (EDS), and various electrochemical measurements. The results show that the corrosion rate of carbon steel was obviously reduced due to the existence of silty sand. Silty sand promoted the rapid heterogeneous nucleation of corrosion product FeCO3 and simultaneously decreased its grains growth. Silty sand mixed with corrosion product to form the outer layer of corrosion scale with high compactness, blocking the transport of ferrous ions and leading to the formation of the inner layer of corrosion scale without silty sand. The existence of silty sand in the outer layer of corrosion scale inhibited anodic and cathodic currents.

  2. Influence of hydrogen-oxidizing bacteria on the corrosion of low carbon steel: Local electrochemical investigations.

    PubMed

    Moreira, Rebeca; Schütz, Marta K; Libert, Marie; Tribollet, Bernard; Vivier, Vincent

    2014-06-01

    Low carbon steel has been considered a suitable material for component of the multi-barrier system employed on the geological disposal of high-level radioactive waste (HLW). A non negligible amount of dihydrogen (H2) is expected to be produced over the years within the geological repository due to the anoxic corrosion of metallic materials and also to the water radiolysis. The influence of the activity of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB) on carbon steel corrosion is considered in this study because of the high availability of energetic nutriments (H2, iron oxides and hydroxides) produced in anoxic disposal conditions. Local electrochemical techniques were used for investigating the activity of IRB as a promoter of local corrosion in the presence of H2 as electron donor. A local consumption of H2 by the bacteria has been evidenced and impedance measurements indicate the formation of a thick layer of corrosion products. PMID:24177135

  3. Dissolution behaviour of magnetite film formed over carbon steel in dilute organic acid media

    NASA Astrophysics Data System (ADS)

    Prince, A. A. M.; Velmurugan, S.; Narasimhan, S. V.; Ramesh, C.; Murugesan, N.; Raghavan, P. S.; Gopalan, R.

    2001-03-01

    Magnetite is the major corrosion product formed over the carbon steel in the primary heat transport system of the pressurized heavy water reactor (PHWR). This magnetite usually accumulates radioactivity during reactor operation. The dissolution of the host magnetite is achieved by chemical formulations in order to get rid of the radioactivity trapped in the oxide; the underlying base metal also participates in the process by contributing electron to reduce the ferric ion or by undergoing corrosion. In the present study, the role of base metal in the dissolution of magnetite in various chelating agents has been investigated. The liberated hydrogen was measured by using an amperometric hydrogen sensor. The magnetite dissolution rate and the corrosion rate of carbon steel in the formulations were calculated. The effect of temperature, pH and concentration of the chelating agents on the magnetite film dissolution was studied in detail. The mechanism of base metal aided magnetite dissolution is discussed.

  4. INVESTIGATION OF THE POTENTIAL FOR CAUSTIC STRESS CORROSION CRACKING OF A537 CARBON STEEL NUCLEAR WASTE TANKS

    SciTech Connect

    Lam, P.

    2009-10-15

    The evaporator recycle streams contain waste in a chemistry and temperature regime that may be outside of the current waste tank corrosion control program, which imposes temperature limits to mitigate caustic stress corrosion cracking (CSCC). A review of the recent service history (1998-2008) of Tanks 30 and 32 showed that these tanks were operated in highly concentrated hydroxide solution at high temperature. Visual inspections, experimental testing, and a review of the tank service history have shown that CSCC has occurred in uncooled/un-stress relieved F-Area tanks. Therefore, for the Type III/IIIA waste tanks the efficacy of the stress relief of welding residual stress is the only corrosion-limiting mechanism. The objective of this experimental program is to test carbon steel small scale welded U-bend specimens and large welded plates (12 x 12 x 1 in.) in a caustic solution with upper bound chemistry (12 M hydroxide and 1 M each of nitrate, nitrite, and aluminate) and temperature (125 C). These conditions simulate worst-case situations in Tanks 30 and 32. Both as-welded and stress-relieved specimens have been tested. No evidence of stress corrosion cracking was found in the U-bend specimens after 21 days of testing. The large plate test is currently in progress, but no cracking has been observed after 9 weeks of immersion. Based on the preliminary results, it appears that the environmental conditions of the tests are unable to develop stress corrosion cracking within the duration of these tests.

  5. Fretting Wear Mechanisms in A216 Plain Carbon Steel

    NASA Astrophysics Data System (ADS)

    Maich, Alyssa Anne

    The subsurface and surface microstructures during pin-on-disk fretting wear of A216 steel disks under various loading conditions and times are investigated. The corresponding pins are fabricated from 410 stainless steel to simulate in-service conditions found in such engineering components as the Siemens W501FD engine row-2 diaphragm of a Siemens turbine engine, which is known to be prone to failure by fretting wear. Loading conditions range from 2N to 15N and times from 1 hour to a maximum of 69 hours, when steady state is confirmed. Wear track depth is quantitatively determined by optical profilometry, and found to range from 3 to 11 microns dependent upon load. Wear depth increases from 2N to 10N load, but decreases when increased to 15N load, due to heavier transfer of pin material to disk, as can be seen by EDS images of chromium transfer on A216 disk. Microstructures are evaluated by transmission electron microscopy of samples prepared by focused ion beam machining to pinpoint wear tracks and expose them in cross-section. EDS is used, in conjunction with TEM, to elucidate primary wear mechanisms at each stage of fretting wear. Microstructures in the subsurface of wear tracks are found to be heavily dislocated and layered, features that vary with both applied load and time. The microstructure eventually evolves into stable dislocation cells with cell walls aligned parallel to the surface. Penetration depth of the damaged layers increases with applied load, associated with a non-uniform maximum shear stress distribution that varies with depth. Primary oxide appears to evolve from Fe2O3 to Fe3O4, with increasing fretting time, leading to a uniform oxide on the surface of the A216 disk. Oxidation rate may be increased with the evolution of this subsurface dislocation cell structure. It is concluded that fretting wear failure is likely associated with a synergy between oxidative wear and crack initiation and propagation along dislocation cell walls under high

  6. Dislocation structure of martensitic transformation in carbon steel

    NASA Astrophysics Data System (ADS)

    Satdarova, F. F.

    2016-04-01

    The developed method of diffraction analysis has shown that the martensitic transformation in iron crystals with the interstitial carbon atoms produces the highest natural density of dislocations in metals. The transformation occurs via microscopic shears, which collectively rearrange the lattice. This process becomes more evident due to the high concentration of fine dislocation loops, which has initially been identified in cubic and then in tetragonal martensite crystals.

  7. Effects Of Milling On Surface Integrity Of Low-Carbon Steel

    SciTech Connect

    Rodrigues, Alessandro Roger; Matsumoto, Hidekasu; Yamakami, Wyser Jose; Tokimatsu, Ruis Camargo; Menezes, Miguel Angelo; Suyama, Daniel Iwao; Norcino, Adriana Bruno; Vendrame, Saimon

    2011-01-17

    This work measured the effect of milling parameters on the surface integrity of low-carbon alloy steel. The Variance Analysis showed that only depth of cut did not influence on the workpiece roughness and the Pearson's Coefficient indicated that cutting speed was more influent than tool feed. All cutting parameters introduced tensile residual stress in workpiece surface. The chip formation mechanism depended specially on cutting speed and influenced on the roughness and residual stress of workpiece.

  8. Study of microstructure of surface layers of low-carbon steel after turning and ultrasonic finishing

    NASA Astrophysics Data System (ADS)

    Kovalevskaya, Zh. G.; Ivanov, Yu. F.; Perevalova, O. B.; Klimenov, V. A.; Uvarkin, P. V.

    2013-01-01

    Profilometry and optical and transmission electron microscopy are used to examine the microstructure of surface layers of a low-carbon ferrite-pearlite steel subjected to turning and ultrasonic finishing. It is shown that turning peaks and valleys have different microstructures, which stipulates manifestation of technological hereditary when processing surfaces of machined parts. Ultrasonic finishing causes the severe plastic deformation of the surface layer, which favors the elimination of a technological heredity that is acquired during turning.

  9. Carbon fibers produced by pyrolysis of natural gas in stainless steel tubes

    NASA Astrophysics Data System (ADS)

    Tibbetts, Gary G.

    1983-04-01

    Carbon fibers of uniform diameter have been grown by pyrolysis of natural gas in type 304 stainless steel (18% Cr, 8% Ni) tubes at temperatures between 950 and 1075 °C. The method utilizes the circulation of wet hydrogen outside the growth tube in order to promote effective nucleation. Fibers 12 cm long having average moduli of 1.8×1011 Pa have been grown.

  10. Mechanism of Pitting Corrosion Prevention by Nitrite in Carbon Steel Exposed to Dilute Salt Solutions

    SciTech Connect

    Philip E. Zapp; John W. Van Zee

    2002-02-01

    The research has developed a broad fundamental understanding of the inhibition action of nitrite ions in preventing nitrate pitting corrosion of carbon steel tanks containing high-level radioactive waste. This fundamental understanding can be applied to specific situations during waste removal for permanent disposition and waste tank closure to ensure that the tanks are maintained safely. The results of the research provide the insight necessary to develop solutions that prevent further degradation.

  11. Initial hydrogen attack kinetics in a carbon steel

    NASA Astrophysics Data System (ADS)

    McKimpson, Marvin; Shewmon, Paul G.

    1981-05-01

    The kinetics of the initial stages of hydrogen attack in a commercial 0.3 pct C steel (grade A516) were investigated using an in situ dilatometer. The time, temperature and hydrogen pressure dependences of the rate of sample expansion were measured at hydrogen pressures from 1 to 20 MPa, and temperatures from 350 to 475 °C for sample strains of 10-6 to 10-3. Sample expansion began shortly after hydrogen exposure and proceeded at a nearly constant rate throughout the “incubation period” preceding rapid attack. At high temperatures and low pressures, this rate was proportional to PH 2 1.9±0.2 and had an apparent activation energy of 115 ± 9 kJ. At high pressures and low temperatures, the rate was proportional to PPH 2 1.0.62±0.07 and showed an apparent activation energy of 210 ± 13 kJ. This suggests that bubble growth during the incubation period occurs predominantly by grain boundary diffusion and is driven by near-equilibrium internal methane pressures. Sample expansion in the subsequent stages of accelerating growth probably is controlled by creep and methane generation.

  12. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    SciTech Connect

    Solehudin, Agus; Nurdin, Isdiriayani

    2014-03-24

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H{sub 2}S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  13. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    NASA Astrophysics Data System (ADS)

    Solehudin, Agus; Nurdin, Isdiriayani

    2014-03-01

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  14. Effect of Carbon Steel Composition and Microstructure on CO2 Corrosion

    NASA Astrophysics Data System (ADS)

    Akeer, Emad S.

    The environmental conditions encountered in oil and gas wells and pipelines can cause severe localized corrosion to mild steel. The utility of carbon steel in oil and gas pipelines depends on formation of protective corrosion product layers. However, the microstructure and chemical composition of steel are considered to be important variables that affect the ability of these layers to protect steel from corrosion. The present study investigated the effect of alloying elements and metallurgy of five different pipeline steels, with different chemical composition and microstructure, on CO2 corrosion in flowing conditions with focus on the iron carbonate layer formed and related corrosion phenomena that could lead to localized corrosion. The microstructure of tested steels was examined using optical microscopy and etching. Preliminary experiments were conducted using a glass cell, which is a very well known and widely used apparatus. Then a comparison was done with the newly developed thin channel flow cell (TCFC) to validate whether the TCFC can be used instead of glass cell in this study, which required very high velocity and wall shear stresses. It was found that there are no significant effects of alloying elements and steel microstructure on corrosion rate in experiments done at pH 4.0 at 25°C and 80°C. Further experiments were then conducted in the TCFC to study the effect of alloying elements and microstructure under conditions where a protective FeCO3 4 corrosion product layer forms, using very high liquid flow rates. For each of the studied steels, an FeCO3 corrosion product layer was formed within two days of exposure at low wall shear stress at 80°C, pH 6.6, and partial pressure of CO2 of 1.5 bar (1.5 bar pCO 2). For all tested steels, the FeCO3 layer reduced the general corrosion rate to less than 1.0 mm/y. These "pre-formed" FeCO3 layers were then exposed to high liquid flow velocity and wall shear stress (535 Pa) for 3 days. This caused partial loss of

  15. Case-hardening medium carbon steel for tough and long life bearing under severe lubrication conditions

    SciTech Connect

    Furumura, Kyozaburo; Murakami, Yasuo; Abe, Tsutomu

    1998-12-31

    It is known these days that case-hardening bearings have a longer life than through-hardening ones under severe lubrication conditions (i.e., mixing-in of foreign particles in the lubrication oil). To explain this fact, the authors first presented the mechanism of stress relaxation at the debris dent edge. According to test results, it was found that both retained austenite and hardness are the most important factors for a longer life material. Such material has a longer life even under boundary lubrication conditions. Since a sufficient EHL oil film does not form under boundary lubrication conditions, metal contact occurs. The resulting damage is called peeling and it decreases the bearing life. To realize ideal case hardening material for bearings, a new carbo-nitride heat treatment has been developed. Normally, it is extremely difficult to obtain a sufficient case depth using a traditional carbo-nitride heat treatment process. As an alternate, medium carbon steel was studied. The application of newly developed medium carbon steel has not only proved to make the creation of a sufficient case depth easier, but also provided economic benefits. Based on results from testing both the dimensional stability and fracture toughness, newly developed medium carbon steel can be used for case-hardening bearings.

  16. Formation of Diffusion Layers by Anode Plasma Electrolytic Nitrocarburizing of Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Kusmanov, S. A.; Kusmanova, Yu. V.; Naumov, A. R.; Belkin, P. N.

    2015-08-01

    The structure of the low-carbon steel after plasma electrolytic nitrocarburizing in the electrolyte containing acetonitrile was investigated. The cross-sectional microstructure, composition, and phase constituents of a modified layer under different processing conditions were characterized. It is shown that the electrolyte that contained ammonium chloride and acetonitrile provides the saturation of steel with nitrogen and carbon and the formation of the Fe4N and FeN0.05 nitrides, Fe4C carbide and other phases. The nitrogen diffusion decreases the austenitization temperature and results in the formation of martensite after the sample cooling in the electrolyte. The formation of a carbon and nitrogen source in a vapor-gas envelope (VGE) is investigated. The proposed mechanism includes evaporation of acetonitrile in the VGE, its adsorption on an anode with the following thermal decomposition, and also the acetonitrile reduction to amine with subsequent hydrolysis to ethanol that is determined with the use of chromatographic method. The aqueous solution that contained 10 wt.% NH4Cl and 10 wt.% CH3CN allows one to obtain the nitrocarburized layer with the thickness of 0.22 mm and microhardness up to 740 HV during 10 min at 850 °C. This treatment regime leads to the decrease in the surface roughness of steel R a from 1.01 μm to 0.17 μm.

  17. Oxidation of low carbon steel in multicomponent gases. Part 2: Reaction mechanisms during reheating

    SciTech Connect

    Abuluwefa, H.T.; Guthrie, R.I.L.; Ajersch, F.

    1997-08-01

    Oxidation behavior of low carbon steel during reheating in an industrial walking-beam steel reheat furnace was investigated. It was observed that scaling (oxidation) rates were reduced by reducing the input air/fuel ratio to the furnace, thereby lowering concentrations of free oxygen in the combustion products from about 3 to 1.5 pct. Laboratory experiments involving isothermal and nonisothermal oxidation were carried out in atmospheres consisting of oxygen, carbon dioxide, water vapor, and nitrogen. A general equation for the prediction of weight gains due to oxidation during reheating, using isothermal oxidation rate constants, was developed. The prediction of weight gains from nonisothermal oxidation conducted in the laboratory was poor, owing to a separation of the scale from the metal substrate which took place at about 900 C. The predicted weight gains during reheating in the industrial reheat furnace indicated that oxidation rats during reheating were intermediate between linear and parabolic, especially during reheating with high air/fuel ratio. However, the linear mechanism predominated. Laboratory isothermal experiments for oxidation in atmospheres containing fee oxygen showed that the magnitude of the linear oxidation rates were determined by the oxygen concentration in the atmosphere. It was concluded that the observed reduction in scaling rates during reheating of low carbon steel in the industrial reheat furnace was a result of the lower free oxygen level in the furnace atmosphere.

  18. A pharmaceutical product as corrosion inhibitor for carbon steel in acidic environments.

    PubMed

    Samide, Adriana

    2013-01-01

    A pharmaceutical product, Trimethoprim (TMP), IUPAC name: 5-(3,4,5-trimethoxybenzyl)pyrimidine-2,4-diamine was investigated, as inhibitor to prevent carbon steel corrosion in acidic environments. The study was performed using weight loss and electrochemical measurements, in temperatures ranging between 25-55°C. The surface morphology before and after corrosion of carbon steel in 1.0 M HCl solution in the presence and absence of TMP was evaluated using scanning electron microscopy (SEM). The inhibition efficiency (IE) increased with the increasing of the inhibitor concentration, reaching a maximum value of 92% at 25°C and 0.9 mM TMP, and decreased with increasing temperature. The inhibition of carbon steel corrosion by TMP can be attributed to the adsorption ability of inhibitor molecules onto the reactive sites of the metal surface. The adsorption is spontaneous and it is best described by the Langmuir isotherm. The apparent activation energy (E(a)) for the corrosion process in the absence and presence of TMP was evaluated from Arrhenius equation, to elucidate its inhibitive properties. PMID:23043337

  19. Combined geochemical and electrochemical methodology to quantify corrosion of carbon steel by bacterial activity.

    PubMed

    Schütz, Marta K; Moreira, Rebeca; Bildstein, Olivier; Lartigue, Jean-Eric; Schlegel, Michel L; Tribollet, Bernard; Vivier, Vincent; Libert, Marie

    2014-06-01

    The availability of respiratory substrates, such as H2 and Fe(II,III) solid corrosion products within nuclear waste repository, will sustain the activities of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB). This may have a direct effect on the rate of carbon steel corrosion. This study investigates the effects of Shewanella oneidensis (an HOB and IRB model organism) on the corrosion rate by looking at carbon steel dissolution in the presence of H2 as the sole electron donor. Bacterial effect is evaluated by means of geochemical and electrochemical techniques. Both showed that the corrosion rate is enhanced by a factor of 2-3 in the presence of bacteria. The geochemical experiments indicated that the composition and crystallinity of the solid corrosion products (magnetite and vivianite) are modified by bacteria. Moreover, the electrochemical experiments evidenced that the bacterial activity can be stimulated when H2 is generated in a small confinement volume. In this case, a higher corrosion rate and mineralization (vivianite) on the carbon steel surface were observed. The results suggest that the mechanism likely to influence the corrosion rate is the bioreduction of Fe(III) from magnetite coupled to the H2 oxidation. PMID:24064199

  20. Study of the influence of surface carbon on the tribological properties of ion-treated steels

    NASA Astrophysics Data System (ADS)

    Benyagoub, Abdenacer; Faussemagne, Arielle

    1999-01-01

    Samples of 100Cr6 steel were treated by different ion beams in order to study the evolution of their tribological properties. A strong correlation was found between the amount of surface carbon, whatever its origin (contamination, direct C implantation or ion-beam mixing of a deposited carbon layer), and the reduction of the friction coefficient as well as the improvement of the wear resistance. These results are discussed in the framework of a recent statistical model founded on the asperity concept and describing the tribological behaviour of bilayer systems.

  1. Mathematical Modeling and Microstructure Analysis of Low Carbon Steel Strips Produced by Horizontal Single Belt Casting (HSBC)

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Chang, Sheng; Wang, Tong; Calzado, Luis E.; Isac, Mihaiela; Kozinski, Janusz; Guthrie, Roderick I. L.

    2016-03-01

    The horizontal single belt casting (HSBC) process has been proposed as an efficient, economical, and environmentally friendly alternative approach to the production of ferrous alloys. Low carbon steel strips were cast using the HSBC simulator apparatus to study the characteristics and properties of the as-cast steel strips. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were also performed. Numerical predictions were validated against experimental casting results. Microstructural analyses and as-cast surface texture studies were conducted on low carbon steels.

  2. Adsorption and corrosion-inhibiting effect of Dacryodis edulis extract on low-carbon-steel corrosion in acidic media.

    PubMed

    Oguzie, E E; Enenebeaku, C K; Akalezi, C O; Okoro, S C; Ayuk, A A; Ejike, E N

    2010-09-01

    The inhibition of low-carbon-steel corrosion in 1M HCl and 0.5M H(2)SO(4) by extracts of Dacryodis edulis (DE) was investigated using gravimetric and electrochemical techniques. DE extract was found to inhibit the uniform and localized corrosion of carbon steel in the acidic media, affecting both the cathodic and anodic partial reactions. The corrosion process was inhibited by adsorption of the extracted organic matter onto the steel surface in a concentration-dependent manner and involved both protonated and molecular species. Molecular dynamics simulations were performed to illustrate the process of adsorption of some specific components of the extract. PMID:20609846

  3. Mathematical Modeling and Microstructure Analysis of Low Carbon Steel Strips Produced by Horizontal Single Belt Casting (HSBC)

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Chang, Sheng; Wang, Tong; Calzado, Luis E.; Isac, Mihaiela; Kozinski, Janusz; Guthrie, Roderick I. L.

    2016-06-01

    The horizontal single belt casting (HSBC) process has been proposed as an efficient, economical, and environmentally friendly alternative approach to the production of ferrous alloys. Low carbon steel strips were cast using the HSBC simulator apparatus to study the characteristics and properties of the as-cast steel strips. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were also performed. Numerical predictions were validated against experimental casting results. Microstructural analyses and as-cast surface texture studies were conducted on low carbon steels.

  4. Effect of microstructure of carbon steel on magnetite formation in simulated Hot Conditioning environment of nuclear reactors

    NASA Astrophysics Data System (ADS)

    Sinha, Prafful Kumar; Kiran Kumar, M.; Kain, Vivekanand

    2015-09-01

    The objective of present investigation is to establish the role of starting microstructure of carbon steel on the magnetite formation behaviour in Hot Conditioning simulated environment. Two grades of carbon steel (low and high carbon) were subjected to selective heat-treatments to generate different microstructures: martensite, tempered martensite and modified ferrite-pearlite. Oxidation was carried out in lithiated water of pH 10-10.2 in a static autoclave at 270 °C. The results of the investigation clearly establish that: (a) high carbon steel (0.63% C) showed a relatively higher rate of oxidation over the low carbon (0.08% C) grade at all the test durations and (b) the oxidation rates for both the grades were sensitive to microstructural differences at initial stages of oxidation while the differences narrowed down after 72 h of exposure. The oxide formed was established to be magnetite on all the specimens.

  5. Constitutive Analysis of Dynamic Recrystallization and Flow Behavior of a Medium Carbon Nb-V Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Shen, Wen-fei; Zhang, Li-wen; Zhang, Chi; Xu, Yi-feng; Shi, Xin-hua

    2016-05-01

    The dynamic recrystallization (DRX) and flow behavior of a medium carbon Nb-V microalloyed steel was investigated using hot isothermal compression experiments in a wide range of temperatures (1123-1473 K) and strain rates (0.01-10 s-1). The flow stress curves were analyzed comprehensively, and it was found that the flow stress of this steel is higher than C-Mn steel and V microalloyed steel. All the curves obtained can be ranged into three principal types: work hardening, dynamic recovery, and DRX. The DRX behavior of this steel was investigated, including critical strain, kinetics of DRX, and microstructure. The constitutive equation to predict the flow stress of the tested steel was also developed, and the analysis result indicates that the developed model has a high accuracy in predicting the flow stress during hot deformation.

  6. Corrosion testing of Type 304L stainless steel for waste tank applications

    SciTech Connect

    Wiersma, B.J.; Mickalonis, J.I.

    1991-12-31

    AISI Type 304L stainless steel will be the material of construction for hazardous waste storage tanks. The corrosion behavior of 304L was characterized in simulated waste solutions using potentiodynamic polarization, electrochemical impedance spectroscopy and long term immersion tests. The results were correlated to assess the use of corrosion characteristics determined by electrochemical techniques for predicting long term corrosion behavior. The corrosion behaviors of Type A537 carbon steel and Incoloy 825 were also evaluated. A good correlation was found between the results from the electrochemical techniques and the immersion tests.

  7. Corrosion testing of Type 304L stainless steel for waste tank applications

    SciTech Connect

    Wiersma, B.J.; Mickalonis, J.I.

    1991-01-01

    AISI Type 304L stainless steel will be the material of construction for hazardous waste storage tanks. The corrosion behavior of 304L was characterized in simulated waste solutions using potentiodynamic polarization, electrochemical impedance spectroscopy and long term immersion tests. The results were correlated to assess the use of corrosion characteristics determined by electrochemical techniques for predicting long term corrosion behavior. The corrosion behaviors of Type A537 carbon steel and Incoloy 825 were also evaluated. A good correlation was found between the results from the electrochemical techniques and the immersion tests.

  8. Modeling of the peritectic reaction and macro-segregation in casting of low carbon steel

    NASA Astrophysics Data System (ADS)

    El-Bealy, M.; Fredriksson, H.

    1996-12-01

    Macro-microscopic models have been developed to describe the macrosegregation behavior associated with the peritectic reaction of low carbon steel. The macrosegregation model has been established on the basis of previously published work and experimental data. A microscopic model of a three-phase reaction L+ δ→ γ has been modeled by using Fredriksson’s approach. Four horizontal and unidirectional solidified experimental groups simulating continuous casting have been performed with a low carbon steel containing 0.13 wt pct carbon. The extent of macrosegregation of carbon was determined by wet chemical analysis of millings. It is confirmed, by comparing calculated results with experimental results, that this model successfully predicts the occurrence of macrosegregation. The results indicate that a peritectic reaction which is associated with a high cooling rate generates high thermal contraction and a high tensile strain rate at the peritectic temperature. Therefore, the macrosegregation, particularly at the ingot surface, is very sensitive to the cooling rate, where extremely high positive segregation was observed in the case of a high cooling rate. However, in the case of slow cooling rate, negative segregation was noted. The mechanism of macrosegregation with peritectic reaction is discussed in detail.

  9. Pyrolytic carbon-coated stainless steel felt as a high-performance anode for bioelectrochemical systems.

    PubMed

    Guo, Kun; Hidalgo, Diana; Tommasi, Tonia; Rabaey, Korneel

    2016-07-01

    Scale up of bioelectrochemical systems (BESs) requires highly conductive, biocompatible and stable electrodes. Here we present pyrolytic carbon-coated stainless steel felt (C-SS felt) as a high-performance and scalable anode. The electrode is created by generating a carbon layer on stainless steel felt (SS felt) via a multi-step deposition process involving α-d-glucose impregnation, caramelization, and pyrolysis. Physicochemical characterizations of the surface elucidate that a thin (20±5μm) and homogenous layer of polycrystalline graphitic carbon was obtained on SS felt surface after modification. The carbon coating significantly increases the biocompatibility, enabling robust electroactive biofilm formation. The C-SS felt electrodes reach current densities (jmax) of 3.65±0.14mA/cm(2) within 7days of operation, which is 11 times higher than plain SS felt electrodes (0.30±0.04mA/cm(2)). The excellent biocompatibility, high specific surface area, high conductivity, good mechanical strength, and low cost make C-SS felt a promising electrode for BESs. PMID:27058401

  10. Strength and impact toughness of low-carbon steel with fibrous ultrafine-grained structure

    NASA Astrophysics Data System (ADS)

    Safarov, I. M.; Korznikov, A. V.; Galeev, R. M.; Sergeev, S. N.; Gladkovskii, S. V.; Borodin, E. M.; Pyshmintsev, I. Yu.

    2014-03-01

    The effect of severe warm rolling on the structure and mechanical characteristics of the 12GBA low-carbon steel has been studied. A fibrous ultrafine-grained structure has been formed; the average transverse size of structural elements was 0.5 μm and the length of fibers in the longitudinal section was 20-25 μm. An analysis of this ultrafine-grained structure in transverse and longitudinal sections was carried out using the method of electron backscatter diffraction. It has been shown that the formation of the fibrous structure results in a twofold increase in the strength of the steel in comparison with the original coarse-grained state, with retaining satisfactory ductility. The additional annealing of the steel leads to a slight decrease in its strength characteristics, but results in the complete restoration of its ductile characteristics to the values typical of the coarse-grained state. Impact tests at negative temperatures have shown that, after rolling, the cold-brittleness threshold shifts toward a lower temperature range (from -30 to -60°C) in comparison with the coarse-grained state. It has been found that the formation of the ultrafine-grained state leads to a decrease in the cold-brittleness threshold of the 12GBA steel, as well as to an increase in its impact toughness in the low-temperature range and in the contribution of the crack-propagation work to the total work of fracture of a specimen.

  11. Quantitative Characterization of Inclusions in Continuously Cast High-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Faraji, Masoumeh; Wilcox, David P.; Thackray, Richard; Howe, Andrew A.; Todd, Iain; Tsakiropoulos, Panos

    2015-12-01

    Existing standards for the characterization of the size, morphology, chemistry, and distribution of inclusions in steels using different techniques are briefly reviewed in this work. Strengths and shortfalls of different methods are discussed, and a combination of different criteria is used to quantitatively characterize the inclusions in a continuously cast high-carbon steel. It is shown that the main elements in the inclusions for the studied steel were Mn, S, Ti, Al, and oxygen and that alongside MnS and some Al2O3 inclusions many non-metallic inclusions appeared in complex forms, consisting of silicates, sulfides, and different types of oxides. Duplex inclusions, mainly cores of Al2O3, or SiO2 surrounded by MnS were the most common complex multiphase inclusions in this steel. An industrial approach was used to classify the inclusions into thirteen different oxide types. Based upon this approach, data are presented according to the chemistry of inclusions using diagrams featuring different quantitative parameters. Furthermore, it is shown that the number of oxides per unit area and the size of oxides, respectively, decreased and increased with increasing distance from the surface of the bloom which had solidified at the highest cooling rate.

  12. A serviceability approach for carbon steel piping to intermittent high temperatures

    SciTech Connect

    Ratiu, M.D.; Moisidis, N.T.

    1996-11-01

    Carbon steel piping (e.g., ASME SA-106, SA-53), is installed in many industrial applications (i.e. diesel generator at NPP) where the internal gas flow subjects the piping to successive short time exposures at elevated temperatures up to 1,100 F. A typical design of this piping without consideration for creep-fatigue cumulative damage is at least incomplete if not inappropriate. Also, a design for creep-fatigue, usually employed for long-term exposure to elevated temperatures, would be too conservative and will impose replacement of the carbon steel piping with heat-resistant CrMo steel piping. The existing ASME Standard procedures do not explicitly provide acceptance criteria for the design qualification to withstand these intermittent exposures to elevated temperatures. The serviceability qualification proposed is based on the evaluation of equivalent full temperature cycles which are presumed/expected to be experienced by the exhaust piping during the design operating life of the diesel engine. The proposed serviceability analysis consists of: (a) determination of the permissible stress at elevated temperatures, and (b) estimation of creep-fatigue damage for the total expected cycles of elevated temperature exposures following the procedure provided in ASME Code Cases N-253-6 and N-47-28.

  13. The effect of heat treatment on the hardness and impact properties of medium carbon steel

    NASA Astrophysics Data System (ADS)

    Mazni Ismail, Noor; Khatif, Nurul Aida Amir; Aliff Kamil Awang Kecik, Mohamad; Hanafiah Shaharudin, Mohd Ali

    2016-02-01

    This paper covers the effect of heat treatment on the mechanical properties of medium carbon steel. The main objective of this project is to investigate the hardness and impact properties of medium carbon steel treated at different heat treatment processes. Three types of heat treatment were performed in this project which are annealing, quenching and tempering. During annealing process, the specimens were heated at 900°C and soaked for 1 hour in the furnace. The specimens were then quenched in a medium of water and open air, respectively. The treatment was followed by tempering processes which were done at 300°C, 450°C, and 600°C with a soaking time of 2 hours for each temperature. After the heat treatment process completed, Rockwell hardness test and Charpy impact test were performed. The results collected from the Rockwell hardness test and Charpy impact test on the samples after quenching and tempering were compared and analysed. The fractured surfaces of the samples were also been examined by using Scanning Electron Microscope. It was observed that different heat treatment processes gave different hardness value and impact property to the steel. The specimen with the highest hardness was found in samples quenched in water. Besides, the microstructure obtained after tempering provided a good combination of mechanical properties due to the process reduce brittleness by increasing ductility and toughness.

  14. Control of Transverse Corner Cracks on Low-Carbon Steel Slabs

    NASA Astrophysics Data System (ADS)

    Zhang, Lifeng; Yang, Xiaogang; Li, Shusen; Li, Ming; Ma, Wei

    2014-09-01

    In this article, the formation mechanism of transverse corner cracks on a low-carbon steel continuous-casting slab was investigated. The factors influencing the transverse corner cracks were discussed. The hot ductility of the low-carbon steel within 600°C and 1250°C was detected using a thermal simulator Gleeble 1500 (Dynamic Systems, Inc., Poestenkill, NY) to determine the embrittling temperature range of the steel. The temperature of the slab varied with time, especially at the slab corner, and it was calculated and discussed. It was found that transverse corner cracks were generated on the ferrite films along grain boundaries, and there was little decarburization layer near the cracks. According to the calculated temperature at slab corner, the cooling water flow rate and cooling strategy were optimized by adjusting the cooling water flow rate at each spray cooling zone to avoid the embrittling temperature range at the bending and straightening segments of the caster. As a result, the transverse corner cracks were successfully weakened.

  15. The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

    NASA Astrophysics Data System (ADS)

    Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

    2012-06-01

    Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

  16. Carbon and nitrogen effects on sensitization resistance of type 347 stainless steels

    SciTech Connect

    Oh, Y.J.; Yoon, J.H.; Hong, J.H.

    2000-03-01

    The sensitization resistance of the stabilized Type 347 (UNS S34700) stainless steels (SS) having different carbon and nitrogen contents was evaluated using the double-loop electrochemical potentiokinetic reactivation (DL-EPR) and ASTM A262, practice E methods. Samples were heat-treated to simulate the coarse grain region of the heat-affected zone (HAZ) during welding and subsequently aged at 948 K for different times. For comparison, DL-EPR tests also were conducted for the unstabilized steels, Type 316 (UNS S31600) and Type 304 (UNS S30400). For Type 347 SS, a criterion for sensitization in accordance with the ASTM A262, practice E test corresponded to a condition of > 10% reactivation ratio (peak reactivation current [I{sub r}]/peak activation current [I{sub a}]) from DL-EPR test. The carbon and nitrogen effects on the sensitization resistance of the Type 347 SS were explained in view of the observed microstructures. BY introducing a resistance parameter based on the chemical composition, sensitization resistance of the stabilized Type 347 SS and the unstabilized steels was expressed as a unified function.

  17. Crack initiation and crack growth behavior of carbon and low-alloy steels

    SciTech Connect

    Gavenda, D.J.; Luebbers, P.R.; Chopra, O.K.

    1997-01-01

    Section III of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. These curves were based on tests of smooth polished specimens at room temperature in air. The effects of reactor coolant environments are not explicitly addressed by the Code design curves, but recent test data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be a factor of {approx}70 shorter than in air. Results of fatigue tests that examine the influence of reactor environment on crack imitation and crack growth of carbon and low-alloy steels are presented. Crack lengths as a function of fatigue cycles were determined in air by a surface replication technique, and in water by block loading that leaves marks on the fracture surface. Decreases in fatigue life of low-alloy steels in high-dissolved-oxygen (DO) water are primarily caused by the effects of environment during early stages of fatigue damage, i.e., growth of short cracks <100 {micro}m in depth. For crack sizes of >100 {micro}m, crack growth rates in high-DO water are higher than in air by one order of magnitude. The effects of LWR environments on growth of short cracks are discussed.

  18. Effects of alloying elements on carbon dioxide corrosion in 13% to 20% chromium-containing steels

    SciTech Connect

    Hara, T.; Asahi, H.; Kawakami, A.; Takahashi, A.

    2000-04-01

    Effects of alloying elements on corrosion rates were investigated for 13% to 20% chromium-containing steels in wet carbon dioxide (CO{sub 2}) environments without wet hydrogen sulfide (H{sub 2}S) gas at 150 C to 200 C. Results showed that a reduction in carbon content and an increase in chromium, molybdenum, and nickel content improved CO{sub 2} corrosion resistance. However, corrosion rate was independent of nitrogen content. The combined additions of nickel and copper greatly improved CO{sub 2} corrosion resistance. To satisfy the criteria in which the corrosion rates became < 0.1 mm/y, the nickel content should have been > 1% and copper > 0.5% at 10 C. This level of alloying corresponded to the reduction of the Cr + 1.6% Mo index value by {approximately}6%. In the case at 200 C, nickel content was required at > 4%, and copper content at > 1%. The reason for the improvement of CO{sub 2} corrosion resistance is thought to be the combined additions of nickel and copper that made the corrosion film more stable and more protective. The equation to be satisfied with a corrosion rate < 0.1 mm/y at 180 C in 0.02% C-containing steels was indicated as Cr + 1.6% Mo {ge} 19% (copper-free steels) and Cr + 1.6% Mo {ge} 13% (combined additions of nickel and copper).

  19. Prediction of carbon steel heat-affected zone microstructure induced by electroslag cladding

    SciTech Connect

    Li, M.V.; Atteridge, D.G.

    1994-12-31

    One of the major concerns in developing electroslag cladding technique is the mechanical properties of the clad heat-affected zone. During the cladding operation, the base metal adjacent to the clad deposit undergoes intensive heating and fast cooling. Mechanical properties of this area are different from, and in most cases inferior to, those of the base metal due to the formation of undesirable microstructure which results from the thermal cycle. To optimize mechanical properties of clad components, steps must be taken to optimize the HAZ microstructure, which is determined by the cladding heat input, geometry of the components, chemistry of the steel, and the thermodynamics and kinetics of phase transformations. There are four main methods for predicting HAZ hardness and microstructure: weld simulation experiments, CCT diagrams, regression analysis based on the carbon equivalents of steels and hardenability studies, and the computational models based on phase transformationkineticss and thermodynamics. The computational approach was adopted in the study to predict the carbon steel HAZ microstructure evolution during electroslag cladding because it is a general approach applicable to a wide range of chemical compositions and welding conditions. The computation model in the study incorporates a grain growth model and a model for austenite decomposition. The empirical grain growth kinetics models and the reaction kinetics model for austenite decomposition originally proposed by Kirkaldy and Venugopalan were calibrated with experimental studies and then coded into a computer program to predict microstructure development. Reasonable agreement was observed between the computer predictions and experimental observations; discrepanciesweree also discussed.

  20. Hydrogen Generation During the Corrosion of Carbon Steel in Oxalic Acid

    SciTech Connect

    WIERSMA, BRUCEJ.

    2004-08-01

    A literature review of the corrosion mechanism for carbon steel in oxalic acid was performed to determine the ratio of moles of iron corroded to moles of hydrogen evolved during the corrosion of iron in oxalic acid. The theory of corrosion of carbon steel in oxalic acid and experimental work were reviewed. It was concluded that the maximum ratio of moles of hydrogen evolved to moles of iron corroded is 1:1. This ratio would be observed in a de-aerated environment. If oxygen or other oxidizing species are present, the ratio could be much less than 1:1. Testing would be necessary to determine how much less than 1:1 the ratio might be. Although the ratio of hydrogen evolution to iron corroded will not exceed 1:1, the total amount of hydrogen evolved can be influenced by such things as a decrease in the exposed surface area, suppression of hydrogen generation by gamma radiation, the presence of corrosion products on steel surface, etc. These and other variables present during chemical cleaning operations of the waste tank have not been examined by the tests reported in the literature i.e., the tests have focused on clean corrosion coupons in oxalic acid solutions. It is expected that most of these variables would reduce the total amount of hydrogen evolved. Further testing would need to be performed to quantify the reduction in hydrogen generation rate associated with these variables.

  1. Impact of Desulfovibrio alaskensis biofilms on corrosion behaviour of carbon steel in marine environment.

    PubMed

    Wikieł, Agata J; Datsenko, Iaryna; Vera, Mario; Sand, Wolfgang

    2014-06-01

    Sulfate reducing prokaryotes are associated with the steel deterioration. They build heterogeneous biofilms, capable of accelerating corrosion processes. In this study metabolic activity and the biofilm development of Desulfovibrio alaskensis were correlated to electrochemical response of carbon steel surface. In the exponential growth phase sulfide concentration reached its maximum of about 10mM. This phenomenon was responsible for the parallel increase in the corrosion potential (Ecorr) up to -720mV (vs. SCE). Subsequently, during the intensive biofilm formation and development another Ecorr peak (-710mV vs. SCE) occurred. Decrease in Ecorr was registered during the biofilm maturation and kept stable, being 20mV lower than in the control. While carbon steel was protected from the microbial attachment and exposed to metabolic products, only one potential maximum (-730mV vs. SCE) was recorded. Here Ecorr variations coincided with sulfide concentration changes and kept at 120mV lower vs. the control. Weight loss examinations revealed corrosion rates, which did not exceed 0.05mm/y. Confocal microscopy suggested the importance of extracellular proteins in the biofilm formation. Above 150 proteins were detected in the EPS matrix. Surface effects of biofilm and metabolic products were visualised, revealing the role of attached microorganisms in the localised corrosion. PMID:24238898

  2. Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

    SciTech Connect

    Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

    2005-04-01

    The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C.

  3. Intragranular ferrite nucleation in medium-carbon vanadium steels

    SciTech Connect

    Ishikawa, Fusao; Takahashi, Toshihiko ); Ochi, Tatsurou . Muroran R D Lab.)

    1994-05-01

    In this study, the mechanism of intragranular ferrite nucleation is investigated. It is found that intragranular ferrite idiomorphs'' nucleate at vanadium nitrides which precipitate at manganese sulfide particles during cooling in the austenite region. It is observed that intragranular ferrite has the Baker-Nutting orientation relationship with vanadium nitride which precipitated at manganese sulfide. According to classical nucleation theory, the proeutectoid ferrite nucleation rate depends on the following factors: (1) the driving free energy for ferrite nucleation, (2) the diffusivity of carbon atoms in austenite, and (3) the increase in the interfacial energy associated with ferrite nucleation. In the Baker-Nutting orientation relationship, the lattice mismatch across the habit planes is likely to be very small. Depleted zones of solute atoms such as vanadium are assumed to be formed in the austenite matrix around precipitates. The effect of the depleted zones on factors (1) and (2) is estimated thermodynamically and it is proved that those effects are negligibly small. Thus, the authors conclude that the most important factor in nucleation kinetics of intragranular ferrite is the formation of precipitates which can develop coherent, low energy interfaces with ferrite.

  4. Structural changes of hydrogenated amorphous carbon films deposited on steel rods

    NASA Astrophysics Data System (ADS)

    Choi, Junho; Hatta, Tetsuya

    2015-12-01

    In this study, hydrogenated amorphous carbon (a-C:H) films were deposited on steel rods of various radii by using bipolar-type plasma based ion implantation and deposition, and the film structure and mechanical properties have been investigated. Furthermore, the behavior of plasma surrounding the steel rods (i.e., flux and energy of incident ions and electrons) was investigated using the particle-in-cell Monte Carlo collision (PIC-MCC) method to examine the mechanism behind the structural changes of the a-C:H films. Three kinds of amorphous carbon films with different microstructures were prepared by changing the negative pulse voltages from -1 kV to -5 kV: one polymer-like carbon film and two diamond-like carbon films that possess the maximum FWHM(G) (full width at half maximum of Raman G-peak) and maximum hardness. The structure of the a-C:H films was evaluated through Raman spectroscopy, and the hardness of the films was measured using nanoindentation. It was found that the structures of a-C:H films deposited on the steel-rod surfaces are quite different from those on flat surfaces, and the film structures are directly affected by the curvature of the rod. It was also determined from the plasma simulation that the incident electron flux and ion flux become more intense as the curvature increases, resulting in the structural changes of the a-C:H films due to hydrogen evolution and thermal relaxation in the films.

  5. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-14

    ... Products From Brazil, 64 FR 8299 (February 19, 1999); see also Certain Hot-Rolled Flat-Rolled Carbon... Carbon Quality Steel Products from Brazil, 67 FR 11093 (March 12, 2002) (Antidumping Order). ] On March 2... Investigation; Opportunity To Request Administrative Review, 74 FR 9077 (March 2, 2009). In response, on...

  6. Influence of the carbon content on the phase composition and mechanical properties of P92-type steel

    NASA Astrophysics Data System (ADS)

    Dudko, V. A.; Fedoseeva, A. E.; Belyakov, A. N.; Kaibyshev, R. O.

    2015-11-01

    The deformation behavior and the microstructure evolution under the creep of 10Kh9V2MFBR steel (Russian analog of the P92 steel) (in wt %, Fe-8.9% Cr-0.05% Si-0.2% Mn-1.9% W-0.5% Mo-0.25% V-0.07Nb-0.08% N-0.01% B) with the standard (0.1%) and lowered (0.018%) carbon contents have been investigated. After the heat treatment, which included normalizing at 1050°C and tempering at 720-750°C, carbides M 23 C 6 and carbonitrides M(C,N) are formed in the 10Kh9V2MFBR steel, while in the 02Kh9V2MFBR steel (modified P92 steel), carbides M 23 C 6, nitrides M 2N, and carbonitrides M(C,N) as well as δ-ferrite (23%) were found. The measurements of hardness and tensile tests at room and elevated temper-atures did not reveal substantial distinctions in the short-term mechanical properties of both steels. The hardness of steels after tempering was 220 HB. At the same time, the creep characteristics of the steels were found to be different. A decrease in the carbon content leads to an increase in the long-term creep strength and creep limit at 650°C for short-term tests with time-to-fracture shorter than 103 h. The time to fracture of steels with various carbon contents is almost the same in long-term creep tests. Factor responsible for such effect of carbon on the creep strength are discussed.

  7. Influence of laser hardening and resulting microstructure on fatigue properties of carbon steels

    SciTech Connect

    Cerny, I.; Fuerbacher, I.; Linhart, V.

    1998-06-01

    Cylindrical specimens of a CSN 12050 carbon steel, equivalent to the UNS G 10420 steel, with two different initial microstructures, normalized and heat treated, were surface processed without melting by a 2.5 kW, CO{sub 2} laser to study the effects of laser-beam hardening and resulting microstructure on fatigue properties and mechanisms. Two configurations of circumferential laser passes were made, resulting in one and three separate surface hardened lines, respectively. Fatigue resistance was studied using alternating bend tests. A detailed metallographic study and x-ray measurements of surface stresses were carried out. It was shown that the laser beam hardening under different conditions either reduced or slightly improved the fatigue life.

  8. High-Strength Low-Carbon Ferritic Steel Containing Cu-Fe-Ni-Al-Mn Precipitates

    NASA Astrophysics Data System (ADS)

    Vaynman, Semyon; Isheim, Dieter; Prakash Kolli, R.; Bhat, Shrikant P.; Seidman, David N.; Fine, Morris E.

    2008-02-01

    An investigation of a low-carbon, Fe-Cu-based steel, for Naval ship hull applications, with a yield strength of 965 MPa, Charpy V-notch absorbed impact-energy values as high as 74 J at -40 °C, and an elongation-to-failure greater than 15 pct, is presented. The increase in strength is derived from a large number density (approximately 1023 to 1024 m-3) of copper-iron-nickel-aluminum-manganese precipitates. The effect on the mechanical properties of varying the thermal treatment was studied. The nanostructure of the precipitates found within the steel was characterized by atom-probe tomography. Additionally, initial welding studies show that a brittle heat-affected zone is not formed adjacent to the welds.

  9. Electrochemical noise measurements on carbon and stainless steels in high subcritical and supercritical aqueous environments

    SciTech Connect

    Macdonald, D.D.; Liu, C.; Manahan, M.P. Sr.

    1996-12-31

    The electrochemical noise induced in a pair of corroding carbon steel probes in simulated heat transport circuit fluids of a supercritical fossil-fueled power plant at temperatures up to 550 C and at pressures as high as 276 bar (4,000 psi) was measured as a function of oxygen concentration, flow rate, temperature, and pressure. Additionally, electrochemical noise measurement (ENM) was explored as a means of detecting and monitoring stress corrosion cracking in sensitized Type 304 SS in high-temperature water (up to 288 C). Experimental results from these studies indicate that the electrochemical noise induced from corrosion of steels in high-temperature aqueous systems can be measured in a reproducible manner. The magnitude of the electrochemical noise responds sensibly to changes in the chemical and physical properties of the fluid, and the pattern of the electrochemical noise contains information on the nature of the corrosion processes that occur, including general corrosion, pitting attack, and stress corrosion cracking.

  10. Thermophysical properties of thermal sprayed coatings on carbon steel substrates by photothermal radiometry

    SciTech Connect

    Garcia, J.A.; Mandelis, A.; Farahbakhsh, B.; Lebowitz, C.; Harris, I.

    1999-09-01

    Laser infrared photothermal radiometry (PTR) was used to measure the thermophysical properties (thermal diffusivity and conductivity) of various thermal sprayed coatings on carbon steel. A one-dimensional photothermal model of a three-layered system in the backscattered mode was introduced and compared with experimental measurements. The uppermost layer was used to represent a roughness-equivalent layer, a second layer represented the substrate. The thermophysical parameters of thermal sprayed coatings examined in this work were obtained when a multiparameter-fit optimization algorithm was used with the backscattered PTR experimental results. The results also suggested a good method to determine the thickness of tungsten carbide and stainless-steel thermal spray coatings once the thermal physical properties are known. The ability of PTR to measure the thermophysical properties and the coating thickness has a strong potential as a method for in situ characterization of thermal spray coatings.

  11. High temperature, high strain rate extrusion of ultrahigh-carbon steels

    SciTech Connect

    Lesuer, D R; Syn, C K; Sherby, O D

    2000-08-23

    It is shown that high rate extrusion is a viable production process for obtaining desirable microstructures and mechanical properties in ultrahigh carbon steels (UHCSs). The coefficient of friction for extrusion was determined for the UHCSs as well as five other materials and shown to be a function of stress--decreasing with increasing stress. The extruded UHCSs deform by a diffusion-controlled dislocation creep process. Stacking fault energies have been calculated from the extrusion data and observed to decrease with increasing concentrations of silicon, aluminum and chromium. Microstructures are either ultrafine pearlite when extruded above the eutectoid temperature or ultrafine spheroidite when extruded below the eutectoid temperature. The resulting strength--ductility properties are shown to be superior to those obtained in high-strength low alloy steels.

  12. Precipitation behavior in a medium carbon, Ti-V-N microalloyed steel

    SciTech Connect

    Prikryl, M.; Weatherly, G.C.; Subramanian, S.V.; Kroupa, A.

    1996-05-01

    The precipitation behavior of a medium carbon steel microalloyed with Ti, V, and N has been studied by analytical transmission electron microscopy in the as-cast and isothermally heat-treated states, as well as at different stages in the thermomechanical processing of the steel. Mixed (Ti,V) nitrides were found in all the structures, but there was no evidence for mixed carbonitride formation. The Hillert-Staffansson model was used to predict the composition of the nitrides as a function of temperature. Upon prolonged aging many of the precipitates became fragmented and were no longer single crystals. At the same time, the volume fraction of precipitates dropped, while their average Ti content increased. Possible explanations for this unexpected behavior are discussed in this article.

  13. Effect of Quenching Process on the Microstructure and Hardness of High-Carbon Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Zhu, Qin-tian; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao

    2015-11-01

    The microstructure and hardness of high-carbon martensitic stainless steel (HMSS) were investigated using thermal expansion analyzer, Thermo-calc, scanning electron microscope, x-ray diffraction, and Ultra-high temperature confocal microscope. The results indicate that the experimental steel should be austenitized in the temperature range of 1025-1075 °C, which can give a maximum hardness of 62 HRc with the microstructure consisting of martensite, retained austenite, and some undissolved carbides. With increasing austenitizing temperature, the amount of retained austenite increases, while the volume fraction of carbides increases first and then decreases. The starting temperature and finish temperature of martensite formation decrease with increasing cooling rates. Air-quenched samples can obtain less retained austenite, more compact microstructure, and higher hardness, compared with that of oil-quenched samples. For HMSS, the martensitic transformation takes place at some isolated areas with a slow nucleation rate.

  14. Revealing the Intrinsic Nanohardness of Lath Martensite in Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    He, B. B.; Huang, M. X.

    2015-02-01

    The mechanical property of martensite blocks in low carbon steel is studied by nanoindentation combined with scanning electron microscopy, electron backscattered diffraction, and transmission electron microscopy. The average nanohardnesses of small and large martensite blocks are 6.9 and 5.4 GPa, respectively. A size effect that the smaller is stronger is thus observed. This size effect was ascribed to the different formation sequence of martensite blocks during quenching. Therefore, the present work suggests that the as-quenched martensite may be considered as a composite material with the small but strong martensite blocks embedded in the large but soft martensite block matrix, which is important information for modeling the tensile stress-strain behavior of martensitic steel.

  15. Nondestructive evaluation of residual stress in low-carbon steel, introduction

    NASA Technical Reports Server (NTRS)

    1984-01-01

    The degree of insensitivity of the temperature dependence method to variations in preferred orientations in A508 low carbon steel specimens was determined. A pulsed phase locked loop was used to measure ultrasonic velocity in these specimens in the temperature range of 50 C below and above room temperature. Results are given in tables and indicate that the temperature dependence of ultrasonic longitudinal velocity in four specimens cut at different angles remains unchanged as a function of orientation within + or -2%. The variation of temperature dependence of ultrasonic shear velocity in the A508 steel as a function of applied stresses was also measured. Results show that values at zero stress are equal regardless of whether the polarization direction is parallel or perpendicular to the direction in which the stress is applied.

  16. Influence of EPS isolated from thermophilic sulphate-reducing bacteria on carbon steel corrosion.

    PubMed

    Dong, Ze Hua; Liu, Tao; Liu, Hong Fang

    2011-05-01

    Extracellular polymeric substances (EPS) were isolated by centrifugation of thermophilic sulphate-reducing bacteria (SRB) grown in API-RP38 culture medium. The protein and polysaccharide fractions were quantified and the highest concentrations were extracted from a 14-day old culture. The effect of EPS on carbon steel corrosion was investigated by electrochemical techniques. At 30°C, a small amount of EPS in 3% NaCl solution inhibited corrosion, whilst excessive amounts of EPS facilitated corrosion. In addition, the inhibition efficiency of EPS decreased with temperature due to thermal desorption of the EPS. The results suggest that adsorbed EPS layers could be beneficial to anti-corrosion by hindering the reduction of oxygen. However, the accumulation of an EPS film could stimulate the anodic dissolution of the underlying steel by chelation of Fe2+ ions. PMID:21604218

  17. Influence of TiN Inclusions on the Cleavage Fracture Behavior of Low-Carbon Microalloyed Steels

    NASA Astrophysics Data System (ADS)

    Yan, W.; Shan, Y. Y.; Yang, K.

    2007-06-01

    Toughness is a major concern for low-carbon microalloyed steels. In this work, the impact fracture behavior of two low-carbon Ti-V microalloyed steels was investigated in order to better understand the role of TiN inclusions in the toughness of the steels. The steels had similar chemical compositions and were manufactured by the same rolling process. However, there was an obvious difference in the ductile brittle transition temperature (DBTT) in the Charpy V-notch (CVN) impact tests of the two steels; one (steel 1) possessing a DBTT below -20 °C, while the DBTT of the other (steel 2) was above 15 °C. Scanning electron microscopy (SEM) fractography revealed that there were TiN inclusions at the cleavage fracture initiation sites on the fracture surfaces of steel 2 at both low and room temperatures. It is shown that the TiN inclusions had nucleated on Al2O3 particles and that they had pre-existing interior flaws. A high density of TiN inclusions was found in steel 2, but there was a much lower density in steel 1. Analysis indicates that these inclusions were responsible for the shift of DBTT to a higher temperature in steel 2. A mechanism is proposed for understanding the effect of the size and density of TiN inclusions on the fracture behavior, and the cleavage fracture initiation process is analyzed in terms of the distribution and development of stresses ahead of the notch tip during fracture at both low and room temperatures.

  18. Technical development of double-clad process for thin strip casting of carbon steel

    SciTech Connect

    Brown, H.L.; Forkel, C.E.; Knudson, D.L.

    1984-08-01

    This report documents the technical development for a patent disclosure of a double-clad process for the continuous casting of thin-strip carbon steel. The fundamental idea of the disclosure is to form a product strip by depositing molten steel between two, cooled, clad strips of the same material. The claimed benefits include: (a) the conservation of energy in steel making through the elimination of soaking pits and reheat cycles, and (b) an improved surface on both sides of the as-cast product such that it will be suitable for direct feed to a cold-reduction mill. However, the process as conceived is not necessarily limited to the casting of carbon steel, but may be also applied to other metals and alloys. The work is described under three headings as follows. Preliminary Considerations and Scoping Analysis presents the basic idea of the double-clad, thin-strip casting process; the energy conservation potential; scoping heat transfer calculations for the casting process; and independent review of this work. Thermal Analysis for Roller Configuration of Double-Clad Process, presents the development, results, and independent review of a finite-element thermal analysis for the casting process as originally conceived (using only chilled rollers in direct contact with the clad material of the product strip). Further Considerations for Belt Configuration of Double-Clad Process deals with a modified equipment design which interposes two product support belts, one on each side of the product, between the clad strip and the rollers. In addition to the process description, this section presents the preliminary mechanical calculations for the endless metal belts and the work scope and results for the computer model revision and thermal analysis for the modified concept.

  19. Scale formation and descaling in hot rolling of low carbon steel

    NASA Astrophysics Data System (ADS)

    Basabe Mancheno, Vladimir Vinicio

    In this research, the effects of gas composition, elapsed time of reaction and temperature on scale formation and descaling of low carbon steel were investigated and results were discussed from the viewpoint of the phase composition of the scales, oxidation rates, oxidation mechanisms, adhesion, fracture mechanics, porosity and residual scale. The phase composition and morphology of scales grown under conditions similar to those of reheating furnaces were analyzed. Low carbon steel was oxidized over the temperature range 1000-1250°C in gas mixtures of O 2-CO2-H2O-N2, O2-H 2O-N2 and O2-CO2-N2. The mole fraction of each phase, wustite (FeO), magnetite (Fe3O 4) and hematite (Fe2O3) was determined by the direct comparison method Two types of scales were observed. The first type was a crystalline scale with an irregular outer surface composed mostly of wustite, and a negligible amount of magnetite. The second type was the classical three-layer scale composed of wustite, magnetite and hematite. In general, the experiments showed that the furnace atmosphere, oxidation time and temperature influence the phase composition of the scales. Low carbon steel was oxidized in air over the temperature range 600-1200°C for 120 s to approximate the formation of secondary and tertiary scale in hot rolling. The mole fraction of wustite, magnetite and hematite was determined by the direct comparison method The phase composition of the scales changed with temperature and time. During the initial 30 s of oxidation, wustite was the predominant phase in the temperature range 800-1200°C, and as oxidation proceeded, the percentages of magnetite and hematite increased. In addition, the texture of the scales was investigated by orientation imaging microscopy (OIM); it was found that temperature influences the texture of the scales. The experiments indicated that 850°C is the ideal temperature for the finishing mill in order to reduce surface defects and work roll wear. The adhesion of

  20. Atom Probe Tomography Examination of Carbon Redistribution in Quenched and Tempered 4340 Steel

    SciTech Connect

    Clarke, Amy J.; Miller, Michael K.; Alexander, David J.; Field, Robert D.; Clarke, Kester D.

    2012-08-07

    Quenching and tempering produces a wide range of mechanical properties in medium carbon, low alloyed steels - Study fragmentation behavior as a function of heat-treatment. Subtle microstructural changes accompany the mechanical property changes that result from quenching and tempering - Characterize the location and distribution of carbon and alloying elements in the microstructure using atom probe tomography (APT). Perform complementary transmission electron microscopy (TEM). Tempering influences the mechanical properties and fragmentation of quenched 4340 (hemi-shaped samples). APT revealed carbon-enriched features that contain a maximum of {approx}12-14 at.% carbon after quenching to RT (the level of carbon is perhaps associated with the extent of autotempering). TEM confirmed the presence of twinned martensite and indicates {var_epsilon} ({eta}) transition carbides after oil quenching to RT. Tempering at 325 C resulted in carbon-enriched plates (> 25 at.% C) with no significant element partitioning (transition carbides?). Tempering at 450 C and 575 C resulted in cementite ({approx} 25 at.% C) during late stage tempering; Cr, Mn, Mo partitioned to cementite and Si partitioned to ferrite. Tempering at 575 C resulted in P segregation at cementite interfaces and the formation of Cottrell atmospheres.

  1. Simulation of the state of carbon steel n years after disposal with n years of corrosion product on its surface in a bentonite environment

    SciTech Connect

    Kojima, Yoichi; Tsujikawa, Shigeo; Hioki, Toshinobu |

    1995-12-31

    The use of bentonite as buffer and carbon steel as overpack material for the geological disposal of nuclear waste is under investigation. To better assess the long term integrity of the carbon steel overpack, a quantitative analysis of the corrosion behavior on the steel surface for time frames beyond that of feasible empirical determination is required. The state n years after disposal, consisting of Carbon Steel/Corrosion products + Bentonite/Water, was simulated and the corrosion behavior of the carbon steel in this state investigated. The following facts became apparent. Both the corrosion rate and the non-uniformity of it increased with increase in the corrosion product content in the compacted bentonite. When the corrosion product layer was formed between the carbon steel and the bentonite, it enabled the corrosion potential and increased the corrosion rate.

  2. Notch toughness in hot-rolled low carbon steel wire rod

    SciTech Connect

    Baarman, M.H.

    1999-12-01

    Charpy V-notch toughness has been investigated in four hot-rolled, low carbon steels with different grain sizes and carbon contents between 0.019 and 0.057%. The raw material was wire rod designed for drawing and possible subsequent cold heading operations and manufactured from continuous cast billets. In this study, the influence of microstructure, mechanical properties, and alloying elements on the ductile-brittle transition behavior has been assessed. A particular emphasis has been given to the influence of boron with contents up to 0.0097%. As a result, transition temperatures between {minus}29 and +50 C explicated by the material properties have been obtained. The examination also shows that the transition temperature raises with circa 0.5 C for each added ppm boron most likely as a consequence of an enlargement of the ferrite grain size and the reduction of yield and tensile strength. The highest upper shelf energy and lowest transition temperature can be observed in a steel without boron additions and with maximum contents of carbon, silicon, and manganese.

  3. Secondary electron yields of carbon-coated and polished stainless steel

    SciTech Connect

    Ruzic, D.; Moore, R.; Manos, D.; Cohen, S.

    1982-04-01

    To increase the power throughput to a plasma of an existing lower hybrid waveguide, secondary electron production on the walls and subsequent electron multiplication must be reduced. Since carbon has a low secondary electron coefficient (delta), measurements were performed for several UHV compatible carbon coatings (Aquadag/sup X/, vacuum pyrolyzed Glyptal/sup X/, and lamp black deposited by electrophoresis) as a function of primary beam voltage (35 eV to 10 keV), surface roughness (60 through 600 grit mechanical polishing and electropolishing), coating thickness, and angle of incidence (theta). Also measured were uncoated stainless steel, Mo, Cu, Ti, TiC, and ATJ graphite. The yields were obtained by varying the sample bias and measuring the collected current while the samples were in the electron beam of a scanning Auger microprobe. This technique allows delta measurements of Auger characterized surfaces with < or =0.3 mm spatial resolution. Results show delta to have a typical energy dependence, with a peak occurring at 200 to 300 eV for normal incidence, and at higher energy for larger theta. In general, delta increases with theta more for smooth surfaces than for rough ones. Ninety percent of the secondary electrons have energies less than 25 eV. Some carbonized coating and surface treatment combinations give delta/sub max/ = 0.88 +- 0.01 for normal electron beam incidence: a reduction of almost 40% compared to untreated stainless steel.

  4. ON THE ANODIC POLARIZATION BEHAVIOR OF CARBON STEEL IN HANFORD NUCLEAR WASTES

    SciTech Connect

    BOOMER, K.D.

    2007-01-31

    The effect of the important chemical constituents in the Hanford nuclear waste simulant on the anodic behavior of carbon steel was studied. Specifically, the effect of pH, nitrite concentration, nitrite/nitrate concentration ratios, total organic carbon and the chloride concentration on the open circuit potential, pitting potential and repassivation potential was evaluated. It was found that pH adjusting, although capable of returning the tank chemistry back to specification, did not significantly reduce the corrosivity of the stimulant compared to the present condition. Nitrite was found to be a potent inhibitor for carbon steel. A critical concentration of approximately 1.2M appeared to be beneficial to increase the difference of repassivation potential and open circuit potential considerably and thus prevent pitting corrosion from occurring. No further benefit was gained when increasing nitrite concentration to a higher level. The organic compounds were found to be weak inhibitors in the absence of nitrite and the change of chloride from 0.05M to 0.2M did not alter the anodic behavior dramatically.

  5. Characterization of transfer layers on steel surfaces sliding against diamondlike carbon in dry nitrogen

    SciTech Connect

    Erdemir, A.; Bindal, C.; Pagan, J.; Wilbur, P.

    1995-03-01

    Transfer layers on sliding steel surfaces play important roles in tribological performance of diamondlike carbon films. This study investigated the nature of transfer layers formed on M50 balls during sliding against diamondlike carbon (DLC) films (1.5 {mu}m thick) prepared by ion-beam deposition. Long-duration sliding tests were performed with steel balls sliding against the DLC coatings in dry nitrogen at room temperature and zero humidity. Test results indicated that the friction coefficients of test pairs were initially 0.12 but decreased steadily with sliding distance to 0.02-0.03 and remained constant throughout the tests, which lasted for more than 250,000 sliding cycles (30 km). This low-friction regime appeared to coincide with the formation of a carbon-rich transfer layer on the sliding surfaces of M50 balls. Micro-laser-Raman spectroscopy and electron microscopy were used to elucidate the structure and chemistry of these transfer layers and to reveal their possible role in the wear and friction behavior of DLC-coated surfaces.

  6. Transmission photocathodes based on stainless steel mesh coated with deuterated diamond like carbon films

    NASA Astrophysics Data System (ADS)

    Huran, J.; Balalykin, N. I.; Feshchenko, A. A.; Kobzev, A. P.; Kleinová, A.; Sasinková, V.; Hrubčín, L.

    2014-07-01

    In this study we report on the dependence of electron emission properties on the transmission photocathodes DC gun based on stainless steel mesh coated with diamond like carbon films prepared at various technological conditions. Diamond like carbon films were deposited on the stainless steel mesh and silicon substrate by plasma enhanced chemical vapor deposition from gas mixtures CH4+D2+Ar, CH4+H2+Ar and reactive magnetron sputtering using a carbon target and gas mixtures Ar+D2, Ar+H2. The concentration of elements in films was determined by Rutherford backscattering spectrometry (RBS) and elastic recoil detection (ERD) analytical methods simultaneously. Chemical compositions were analyzed by Fourier transform infrared spectroscopy (FT-IR). Raman spectroscopy at visible excitation wavelength was used for the intensity ratio determination of Gaussian fit D-peak and G-peak of Raman spectra. The quantum efficiency was calculated from the measured laser energy and the measured cathode charge. The quantum efficiency of a prepared transmission photocathode was increased with increasing intensity ratio of D-peak and G-peak, which was increased by adding deuterium to the gas mixture and using technology reactive magnetron sputtering.

  7. A high-resolution infrared spectrum of IRC +10216. [carbon star immersed in expanding gas/dust shell

    NASA Technical Reports Server (NTRS)

    Barnes, T. G.; Hinkle, K. H.; Lambert, D. L.; Beer, R.

    1977-01-01

    The IR-emitting core and shell of IRC +10216 are investigated using a high-resolution spectrum covering the wavelength interval between 3 and 5 microns. Line identifications made or confirmed include those due to (C-12)(O-16), (C-13)(O-16), (C-12)(O-17), and (C-12)(O-18). A mean heliocentric velocity of about -32 km/s is obtained from the 42 least blended (C-12)O and (C-13)O lines, and the following isotopic abundance ratios are derived by comparing equivalent widths of the observed lines: C-12/C-13, C-12/C-14, O-16/O-17, and O-17/O-18. The structure of the expanding gas shell is examined, an explanation is offered for the lack of P Cygni profiles in the spectrum, and an unsuccessful search for other molecules is briefly discussed. It is concluded that a low C-12/C-13 ratio is not necessarily a signature of a carbon star.

  8. Corrosion of steel members strengthenened with carbon fiber reinforced polymer sheets

    NASA Astrophysics Data System (ADS)

    Bumadian, Ibrahim

    Due to many years of service at several cases of exposure at various environments there are many of steel bridges which are in need of rehabilitation. The infrastructure needs upgrading, repair or maintenance, and also strengthening, but by using an alternative as retrofits methods. The alternative retrofit method, which used fiber reinforced polymer (FRP) composite materials which their strength materials comes largely from the fiber such as carbon, glass, and aramid fiber. Of the most important materials used in the rehabilitation of infrastructure is a composite material newly developed in bonded externally carbon fiber and polymer (CFRP) sheets, which has achieved remarkable success in the rehabilitation and upgrading of structural members. This technique has many disadvantages one of them is galvanic corrosion. This study presents the effect of galvanic corrosion on the interfacial strength between carbon fiber reinforced polymer (CFRP) sheets and a steel substrate. A total of 35 double-lap joint specimens and 19 beams specimens are prepared and exposed to an aggressive service environment in conjunction with an electrical potential method accelerating corrosion damage. Six test categories are planned at a typical exposure interval of 12 hours, including five specimens per category for double-lap joint specimens. And six test categories are planned at a typical exposure interval of 12 hours, including three specimens per category for Beam section specimens. In addition one beam section specimen is control. The degree of corrosion is measured. Fourier transform infrared (FTIR) reflectance spectroscopy has been used to monitor and confirm the proposed corrosion mechanisms on the surface of CFRP. In this study we are using FTIR-spectroscopic measurement systems in the mid infrared (MIR) wavelength region (4000 - 400) cm-1 to monitor characteristic spectral features. Upon completion of corrosion processes, all specimens are monotonically loaded until failure

  9. Low-cost photoelectrocatalyst based on a nanoporous oxide layer of low-carbon steel

    NASA Astrophysics Data System (ADS)

    Rangaraju, Raghu R.; Raja, K. S.; Panday, A.; Misra, M.

    2010-11-01

    Low-carbon steel is a commonly used structural material in a wide variety of applications. An anodic oxide layer of this inexpensive alloy has been noted to have interesting photoelectrochemical behaviour similar to that of α-Fe2O3 prepared using other expensive starting materials. An ordered nanoporous oxide layer has been grown on to the low-carbon steel surface by a simple electrochemical anodization process in different electrolytes such as ethylene glycol containing 0.05M NH4F and 3-10 vol% water and 0.5M phosphoric acid solution containing 0.05M NH4F. After anodization, the nanoporous anodic oxide layer has been transformed to α-Fe2O3 by a low-temperature annealing process. Photoelectrochemical characterization of the anodic iron oxide materials has been carried out in 1M KOH electrolyte under a solar simulated illumination using Air Mass (AM) 1.5. The ordered nanoporous oxide layer prepared in ethylene glycol-based electrolyte showed a photocurrent density of about 85 µA cm-2 at 0.4 VAg/AgCl. Whereas the anodic iron oxide prepared by anodization of the low-carbon steel in 0.5M H3PO4 + 0.05M NaF solution showed a photocurrent density of 800 µA cm-2 at 0.4 VAg/AgCl. The improved photoactivity of the phosphate-modified oxide layer could be attributed to the high charge carrier concentration, low charge transfer resistance and better ability to expend holes in the oxygen evolution reaction.

  10. Removal of Metal-Oxide Layers Formed on Stainless and Carbon Steel Surfaces by Excimer Laser Irradiation in Various Atmospheres

    SciTech Connect

    Kameo, Yutaka; Nakashima, Mikio; Hirabayashi, Takakuni

    2002-02-15

    To apply the laser ablation technique for decontamination of metal wastes contaminated with radioactive nuclides, the effect of irradiation atmospheres on removal of oxide layers on steel surfaces by laser ablation was studied. Based on the assumption that the absorption of laser light follows the Lambert-Beer law, ablation parameters, such as absorption length and threshold fluence for ablation, of sintered Fe{sub 2}O{sub 3} and stainless and carbon steels were measured in He, O{sub 2}, Kr, or SF{sub 6} atmospheres. The results indicated that SF{sub 6} was the most effective gas of all irradiation atmospheres studied for the exclusive removal of oxide layers formed on stainless and carbon steel samples in high-temperature pressurized water. Secondary ion mass spectroscopic measurement and scanning electron microscopic observation confirmed that no oxide layer existed on the steel samples after the exclusive removal with laser irradiation.

  11. Arc spraying of nano-structured wire on carbon steel: examination of coating microstructures

    SciTech Connect

    Al Askandarani, A.; Hashmi, M. S. J.; Yilbas, B. S.

    2011-01-17

    Arc spraying of nano-structured wire (TAFA 95MX) onto carbon steel is carried out. The workpieces coated were heat treated at temperature similar to the operating temperature of the hot-path components of power gas turbines. The morphological and microstructural changes in the coating are examined using optical and Scanning Electron Microscope (SEM). The surface roughness and microhardness of the resulting coatings are measured. It is found that the formation of dimples like structure at surface increased the surface roughness of the coating. The microhardness of the resulting coating is significantly higher than the base material hardness. Heat treatment does not alter the microstructure and microhardness of the coating.

  12. [Effect of the biofilm biopolymers on the microbial corrosion rate of the low-carbon steel].

    PubMed

    Borets'ka, M O; Kozlova, I P

    2007-01-01

    The relationship between exopolymer's specific production, relative carbohydrate and protein content in the biofilm exopolymers of the pure and mixed Thiobacillus thioparus and Stenotrophomonas maltophilia cultures and their corrosion activity was studied. Change of growth model of investigated cultures from plankton to biofilm led to an increase of specific exopolymer's production. In the biofilm formed by T. thioparus and S. maltophilia biofilm on the low-carbon steel surface one could observe an increase of relative protein content in the exopolymer complex in comparison with those in the pure culture. The development of such biofilms stimulatied the 7-fold corrosion activity. PMID:17977451

  13. Carbon coated stainless steel as counter electrode for dye sensitized solar cells

    NASA Astrophysics Data System (ADS)

    Prakash, Shejale Kiran; Sharma, Rakesh K.; Roy, Mahesh S.; Kumar, Mahesh

    2014-10-01

    A new type of counter electrode for dye sensitized solar cells has been fabricated using a stainless steel sheet as substrate and graphite, graphene and multiwall carbon nanotubes as the catalytic material which applied by screen printing technique. The sheet resistances of the substrates and there influence on the dye sensitized solar cells has been studied. The fabricated counter electrodes i.e. SS-graphite, SS-graphene SS-MWCNT and SS-platinum were tested for their photovoltaic response in the form of dye sensitized solar cells.

  14. Application of Homogeneous Potentials for the Modeling of the Bauschinger Effects in Ultra Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    Ha, Jin-Jin; Lee, Jin-Woo; Kuwabara, Toshihiko; Lee, Myoung-Gyu; Barlat, Frédéric

    2011-05-01

    In this work, an approach is proposed for the description of the plastic behavior of materials subjected to multiple or continuous strain path changes. In particular, although it is not formulated with a kinematic hardening rule, it provides a reasonable description of the Bauschinger effect when loading is reversed. This description of anisotropic hardening is based on homogeneous yield functions/plastic potentials combining a stable, isotropic hardening-type, component and a fluctuating component. The capability of this constitutive description is illustrated with applications on an ultra low carbon steel sheet sample deformed in three-stage uniaxial loading with two load reversals [1].

  15. Microstructural and mechanical characterization of 0.2mass% Carbon content steel

    NASA Astrophysics Data System (ADS)

    Tollabimazraehno, Sajjad; Commenda, Christian; Hesser, Guenter; Pichler, Andreas; Hingerl, Kurt

    2012-02-01

    The The microstructures of low carbon content steel are comprised of bainite, martensite, tempered martensite and retained autenite. These structures are obtained by different heat treatments. The effect of heat treatment on microstructure and mechanical properties were investigated using X-ray diffraction, focused ion beam - scanning electron microscope (FIB-SEM), electron backscatter diffraction (EBSD), and nanoindentation. The experimental misorientation distribution revealed most grain boundaries had misorientation range between 50^o and 60^o. The lattice relation between bainite and parent austenite is Kurdjomov-Sachs (<111> || <110>). FIB-SEM images and nanoindentation were revealed the grain size can influence the hardness.

  16. Role of microstructures on stress corrosion cracking of pipeline steels in carbonate-bicarbonate solution

    SciTech Connect

    Asahi, H.; Kushida, T.; Kimura, M.; Fukai, H.; Okano, S.

    1999-07-01

    Stress corrosion cracking (SCC) on the external surface of pipelines contributes to the major failure of pipelines. The great majority of SCC is intergranular and occurs in a carbonate-bicarbonate environment. Metallurgical factors affecting SCC are still vague and therefore have been studied. Uniform microstructures, not mixed structures, are favorable for suppressing SCC. Low-C steels produced in a process such as thermomechanical-controlled processing are less susceptible to SCC. The presence of locally soft microstructures decreases resistance to SCC (mixed structure and decarburized structure). However, SCC resistance is high on hard layers, like grit-blasted surfaces.

  17. The effect of water vapor on the corrosion of carbon steel at 65{degree}C

    SciTech Connect

    Gdowski, G.E.; Estill, J.C.

    1995-11-07

    AISI 1020 carbon steel was exposed to air at various relative humidities at 65{degrees}C. A ``critical relative humidity`` (CRH) of 75--85% was determined. The CRH is the transitional relative humidity where oxidation/corrosion changes from dry oxidation to aqueous film electrochemical corrosion. Short term testing suggests that aqueous film electrochemical corrosion results in the formation of an inner oxide of Fe{sub 3}O{sub 4}, and an outer oxide of a powdery Fe{sub 2}O{sub 3} and/or Fe{sub 2}O{sub 3}{center_dot}xH{sub 2}O.

  18. The effect of carbon concentration and plastic deformation on ultrasonic higher order elastic properties of steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Allison, S. G.; Salama, K.

    1985-01-01

    The behavior of higher order elastic properties, which are much more sensitive to material state than are second order properties, has been studied for steel alloys AISI 1016, 1045, 1095, and 8620 by measuring the stress derivative of the acoustic natural velocity to determine the stress acoustic constants (SAC's). Results of these tests show a 20 percent linear variation of SAC's with carbon content as well as even larger variations with prestrain (plastic deformation). The use of higher order elastic characterization permits quantitative evaluation of solids and may prove useful in studies of fatigue and fracture.

  19. Assessment of the Effect of Microstructure on the Magnetic Behavior of Structural Carbon Steels Using an Electromagnetic Sensor

    NASA Astrophysics Data System (ADS)

    Rumiche, F.; Indacochea, J. E.; Wang, M. L.

    2008-08-01

    The magnetic properties of four carbon steels were evaluated using an electromagnetic sensor and correlated with their microstructures. Their composition, microstructure features (such as ferrite volume fraction, grain size, inclusions, etc), and hardness were compared with their saturated magnetic flux density, retentivity, and coercivity. The four steel rods used in this study were hot-rolled AISI 1010, AISI 1018, AISI 1045, and AISI 1045-high manganese/“stress proof.” The results show that microstructures have a notable effect on the magnetic properties of the steels. In addition, the effect of variations in cross-section area of the steel rods on the magnetic response was investigated. The steel rods diameters were systematically reduced by machining and then magnetically evaluated. Consistent relationships between metallurgical characteristics of the structural carbon steels and their magnetic properties measured with the electromagnetic sensor were obtained. In addition, the sensor was found to be able to detect changes in magnetic properties due to variations in cross-section area. These results reveal that the electromagnetic sensor has the potential to be used as a reliable nondestructive tool to detect and monitor microstructural and morphological changes occurring during the different stages of steel manufacturing or alterations caused by a degradation mechanism.

  20. Carbon emissions due to deforestation for the production of charcoal used in Brazil’s steel industry

    NASA Astrophysics Data System (ADS)

    Sonter, Laura J.; Barrett, Damian J.; Moran, Chris J.; Soares-Filho, Britaldo S.

    2015-04-01

    Steel produced using coal generates 7% of global anthropogenic CO2 emissions annually. Opportunities exist to substitute this coal with carbon-neutral charcoal sourced from plantation forests to mitigate project-scale emissions and obtain certified emission reduction credits under the Kyoto Protocol’s Clean Development Mechanism. This mitigation strategy has been implemented in Brazil and is one mechanism among many used globally to reduce anthropogenic CO2 emissions; however, its potential adverse impacts have been overlooked to date. Here, we report that total CO2 emitted from Brazilian steel production doubled (91 to 182 MtCO2) and specific emissions increased (3.3 to 5.2 MtCO2 per Mt steel) between 2000 and 2007, even though the proportion of coal used declined. Infrastructure upgrades and a national plantation shortage increased industry reliance on charcoal sourced from native forests, which emits up to nine times more CO2 per tonne of steel than coal. Preventing use of native forest charcoal could have avoided 79% of the CO2 emitted from steel production between 2000 and 2007; however, doing so by increasing plantation charcoal supply is limited by socio-economic costs and risks further indirect deforestation pressures and emissions. Effective climate change mitigation in Brazil’s steel industry must therefore minimize all direct and indirect carbon emissions generated from steel manufacture.

  1. Measuring the Influence of Pearlite Dissolution on the Transient Dynamic Strength of Rapidly Heated Plain Carbon Steels

    NASA Astrophysics Data System (ADS)

    Mates, Steven; Stoudt, Mark; Gangireddy, Sindhura

    2016-05-01

    Carbon steels containing ferrite-pearlite microstructures weaken dramatically when pearlite dissolves into austenite on heating. The kinetics of this phase transformation, while fast, can play a role during dynamic, high-temperature manufacturing processes, including high-speed machining, when the time scale of this transformation is on the order of the manufacturing process itself. In such a regime, the mechanical strength of carbon steel can become time dependent. The present work uses a rapidly heated, high-strain-rate mechanical test to study the effect of temperature and time on the amount of pearlite dissolved and on the resulting transient effect on dynamic strength of a low and a high carbon (eutectoid) steel. Measurements indicate that the transient effect occurs for heating times less than about 3 s. The 1075 steel loses about twice the strength compared to the 1018 steel (85 MPa to 45 MPa) owing to its higher initial pearlite volume fraction. Pearlite dissolution is confirmed by metallographic examination of tested samples. Despite the different starting pearlite fractions, the kinetics of dissolution are comparable for the two steels, owing to the similarity in their initial pearlite morphology.

  2. Measuring the Influence of Pearlite Dissolution on the Transient Dynamic Strength of Rapidly Heated Plain Carbon Steels

    NASA Astrophysics Data System (ADS)

    Mates, Steven; Stoudt, Mark; Gangireddy, Sindhura

    2016-07-01

    Carbon steels containing ferrite-pearlite microstructures weaken dramatically when pearlite dissolves into austenite on heating. The kinetics of this phase transformation, while fast, can play a role during dynamic, high-temperature manufacturing processes, including high-speed machining, when the time scale of this transformation is on the order of the manufacturing process itself. In such a regime, the mechanical strength of carbon steel can become time dependent. The present work uses a rapidly heated, high-strain-rate mechanical test to study the effect of temperature and time on the amount of pearlite dissolved and on the resulting transient effect on dynamic strength of a low and a high carbon (eutectoid) steel. Measurements indicate that the transient effect occurs for heating times less than about 3 s. The 1075 steel loses about twice the strength compared to the 1018 steel (85 MPa to 45 MPa) owing to its higher initial pearlite volume fraction. Pearlite dissolution is confirmed by metallographic examination of tested samples. Despite the different starting pearlite fractions, the kinetics of dissolution are comparable for the two steels, owing to the similarity in their initial pearlite morphology.

  3. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    NASA Astrophysics Data System (ADS)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  4. Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J.

    1998-03-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented.

  5. Crystallographic study of grain refinement in low and medium carbon steels

    NASA Astrophysics Data System (ADS)

    Li, Ming; Li, Jianmin; Qiu, Dong; Zheng, Qing; Wang, Geoff; Zhang, Ming-Xing

    2016-05-01

    In order to clarify and articulate the long-standing problems associated with the role of various compounds in grain refinement of as-cast steels, a comprehensive crystallographic study on grain refiners in a number of low carbon steels has been conducted using the edge-to-edge matching (E2EM) model, which has been successfully applied to explain and predict effective grain refiners in light metals. Five commonly investigated compounds, namely NbO, CeS, TiN, Ce2O3 and TiC, in steels were examined. According to the extent of crystallographic matching, the predicted grain refining potency of these five grain refiners is ranked in the order of NbO > CeS > TiN > Ce2O3 > TiC, which is consistent with previously reported experimental results. Four different orientation relationships between δ-ferrite and these grain refiners were predicted. One of them has been verified by previously published experimental data. The similarity and the advantages of the E2EM model over conventional Bramfitt's model were also discussed.

  6. Characterization and wear tests of steel surfaces implanted with oxygen, aluminum, and carbon dioxide

    NASA Astrophysics Data System (ADS)

    Langguth, Kathrin; Kluge, Andreas; Ryssel, Heiner

    1991-07-01

    A number of screening tests were performed to determine ion species that effectively reduce wear rates when implanted in four industrial steels. Ball bearing steel 100Cr6 (AISI 52100) showed a wear rate reduction by a factor of 20 when implanted with carbon dioxide to a dose of 5 × 10 17 cm -2 with a non-mass-separated ion beam and by a factor of ⩾ 20 when implanted with 5 × 10 17 cm -2 oxygen ions. For the ferritic and martensitic steels X90CrMoV18 (AISI 440B, unhardened and hardened) also a strong wear reduction after implantation of oxygen ions was found. Co-implantation of aluminum and oxygen also reduces wear rates of X90CrMoV18, of S6-5-2 (AISI M2), and of 100Cr6, respectively. For comparison, thin oxide layers were grown in a low-temperature thermal oxidation process. These experiments also yielded reduced wear rates by a factor of 10. The surfaces were investigated and characterized by XPS, SIMS, TEM, and microhardness measurements to determine possible oxidation states, maximum concentration of oxygen ions, amorphization effects, and changes in surface hardness, respectively.

  7. Changes in magnetic flux density around fatigue crack tips of carbon tool steels

    NASA Astrophysics Data System (ADS)

    Honda, Takashi; Kida, Katsuyuki; Santos, Edson C.; Tanabe, Hirotaka

    2010-03-01

    Fatigue failure of steel occurs when small cracks form in a component and then continue to grow to a size large enough to cause failure. In order to understand the strength of steel components it is important to find the cracks which eventually grow to cause failures. However, at present, it is not easy to distinguish, in the early stages of growth, the cracks which will grow fast and cause failure. We hypothesized that it may be possible to distinguish them by comparing changes in the magnetic flux density around the tips of those cracks that grew large enough to cause failure. In order to measure these changes in magnetic flux density, we developed a scanning Hall probe microscope and observed the fatigue cracks growing from artificial slits in carbon tool steels (JIS SKS93). We also compared the changes in magnetic flux density around crack tips which grew under different loads and found that there is a strong correlation between the magnetic flux density, crack growth and stress intensity factors. In order to understand this relation, we measured the changes in the magnetic flux density and residual tensile stress by using an X-ray system, and found that the magnetic flux density changes not only in the plastic deformation area but also in the area of elastic stress field with increased stress.

  8. Changes in magnetic flux density around fatigue crack tips of carbon tool steels

    NASA Astrophysics Data System (ADS)

    Honda, Takashi; Kida, Katsuyuki; Santos, Edson C.; Tanabe, Hirotaka

    2009-12-01

    Fatigue failure of steel occurs when small cracks form in a component and then continue to grow to a size large enough to cause failure. In order to understand the strength of steel components it is important to find the cracks which eventually grow to cause failures. However, at present, it is not easy to distinguish, in the early stages of growth, the cracks which will grow fast and cause failure. We hypothesized that it may be possible to distinguish them by comparing changes in the magnetic flux density around the tips of those cracks that grew large enough to cause failure. In order to measure these changes in magnetic flux density, we developed a scanning Hall probe microscope and observed the fatigue cracks growing from artificial slits in carbon tool steels (JIS SKS93). We also compared the changes in magnetic flux density around crack tips which grew under different loads and found that there is a strong correlation between the magnetic flux density, crack growth and stress intensity factors. In order to understand this relation, we measured the changes in the magnetic flux density and residual tensile stress by using an X-ray system, and found that the magnetic flux density changes not only in the plastic deformation area but also in the area of elastic stress field with increased stress.

  9. Mechanistic model of stress corrosion cracking (scc) of carbon steel in acidic solution with the presence of H2s

    NASA Astrophysics Data System (ADS)

    Asmara, Y. P.; Juliawati, A.; Sulaiman, A.; Jamiluddin

    2013-12-01

    In oil and gas industrial environments, H2S gas is one of the corrosive species which should be a main concern in designing infrastructure made of carbon steel. Combination between the corrosive environment and stress condition will cause degradation of carbon steel increase unpredictably due to their simultaneous effects. This paper will design a model that involves electrochemical and mechanical theories to study crack growth rate under presence of H2S gas. Combination crack and corrosion propagation of carbon steel, with different hydrogen concentration has been investigated. The results indicated that high concentration of hydrogen ions showed a higher crack propagation rate. The comparison between corrosion prediction models and corrosion model developed by researchers used to verify the model accuracy showed a good agreement.

  10. Substructural phase transitions during intense plastic deformation of low-carbon ferrite-perlite steel

    NASA Astrophysics Data System (ADS)

    Kozlov, É. V.; Zakirov, D. M.; Popova, N. A.; Ivanov, Yu. F.; Gromov, V. E.; Ignatenko, L. N.; Tsellermaer, V. Y.

    1998-03-01

    We have studied the evolution of the defect structure and phase composition of low-carbon ferrite-perlite steel subjected to intense plastic deformation using diffraction electron microscopy. It has been shown that a high degree of deformation is accompanied by disruption of the perlite columns. We have found and described two perlite decay mechanisms: decay of the carbide plates by a path of their granulation due to dislocation slip and dissolution of cementite arising from the outflow of carbon atoms from the carbide phase into ferrite crystal lattice defects. We have described the phenomenon of morphological reconstruction of the cementite-phase particles (a transition from layers to spheres) under plastic deformation conditions.

  11. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-06-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  12. Secondary electron yields of carbon-coated and polished stainless steel

    SciTech Connect

    Ruzic, D.; Moore, R.; Manos, D.; Cohen, S.

    1982-02-01

    To increase the power throughput to a plasma of an existing lower hybrid waveguide, secondary electron production on the walls and subsequent electron multiplication must be reduced. Since carbon has a low secondary electron coefficient (delta), measurements were performed for several uhv compatible carbon coatings (Aquadag, vacuum pyrolized Glyptal, and lamp black deposited by electrophoresis) as a function of primary beam voltage (35 eV to 10 keV), surface roughness (60 through 600 grit mechanical polishing and electropolishing), coating thickness, and angle of incidence (theta). Also measured were uncoated stainless steel, Mo, Cu, Ti, TiC, C as soot and ATJ graphite. The yields were obtained by varying the sample bias and measuring the collected current while the samples were in the electron beam of a scanning Auger microprobe. This technique allows delta measurements of Auger characterized surfaces with less than or equal to .3 mm spatial resolution.

  13. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-04-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  14. Corrosion of 304 stainless steel in molten-carbonate fuel cells

    SciTech Connect

    Keijzer, M.; Hemmes, K.; Put, P.J.J.M. van der; Schoonman, J.; Wit, J.H.W. de; Lindbergh, G.

    1999-07-01

    The corrosion behavior of 304 stainless steel was characterized with cyclic voltammetry in a eutectic Li/K and Li/Na carbonate melt under anode and cathode gas of the molten-carbonate fuel cell (MCFC). The corrosion rate of 304 steel was determined in four different environments of the MCFC with electrochemical methods and from cross-sectional analysis of corrosion layers. These four environments were open-circuit and MCFC-load conditions both under anode and cathode gas. At open-circuit conditions corrosion was more severe under the oxidizing cathode gas then under the reducing anode gas. On the contrary, at load conditions corrosion was more severe under anode than under cathode gas. The anodic polarization under anode gas enhances corrosion, whereas the high anodic polarization under cathode gas leads to anodic protection. Corrosion currents were measured with chronoamperometry and determined with Tafel extrapolation from quasi-stationary polarization-curve measurements. The difference between the corrosion layer thickness estimated from these corrosion currents and the corrosion layer thickness determined from cross-sectional analysis is mainly die to contributing currents of either the MCFC-anode gas reaction under anode gas or the MCFC-cathode gas reaction under cathode gas.

  15. Constitutive Model Constants for Low Carbon Steels from Tension and Torsion Data

    NASA Astrophysics Data System (ADS)

    Brar, Nachhatter; Joshi, Vasant; Harris, Bryan

    2007-06-01

    Low carbon C1010 steel is characterized under tension and torsion to determine Johnson-Cook (J-C) strength model constants. Constitutive model constants are required as input to computer codes to simulate projectile (fragment) impact on structural components made of this material. J-C model constants (A, B, n, C, and m) for the alloy are determined from tension and torsion stress-strain data. Tension tests are performed at a strain rate of ˜1/s at room temperature. Tests at high strain rates are performed at high temperatures to 750^oC. J-C strength model constants determined from these data are: A=367 MPa, B=700 MPa, n=0.935, C=0.045, and m=0.643. Similar values for other low carbon steels (1006, 1008, and 1020) are compared. Torsion tests at quasi-static and high strain rates are performed at room and high temperatures. J-C model constants are evaluated from equivalent tensile stress-strain data obtained from torsion data using von Mises flow rule. These constants are compared to those determined from directly measured tensile data.

  16. Constitutive Model Constants for Low Carbon Steels from Tension and Torsion Data

    NASA Astrophysics Data System (ADS)

    Brar, N. S.; Joshi, V. S.; Harris, B. W.

    2007-12-01

    Low carbon C1010 steel is characterized under tension and torsion to determine Johnson-Cook (J-C) strength model constants. Constitutive model constants are required as input to computer codes to simulate projectile (fragment) impact on structural components made of this material. J-C model constants (A, B, n, C, and m) for the alloy are determined from tension and torsion stress-strain data. Reference tension tests are performed at a strain rate of ˜1/s at room temperature. Tests at high strain rates are performed at temperatures to 750 °C. Torsion tests at quasi-static and high strain rates are performed at both room and high temperatures. Equivalent plastic tensile stress-strain data are obtained from torsion data using von Mises flow rule and compared directly to measured tensile data. J-C strength model constants are determined from these data. Similar low carbon steels (1006, 1008, and 1020) have their J-C constants compared.

  17. Qualification of diesel generator exhaust carbon steel piping to intermitted elevated temperatures

    SciTech Connect

    Ratiu, M.D.; Moisidis, N.T.

    1996-02-01

    The diesel generator exhaust piping, usually made up of carbon steel piping (e.g., ASME SA-106, SA-53), is subjected to successive short time exposures at elevated temperatures up to 1,000 F (538 C). A typical design of this piping, without consideration for creep-fatigue cumulative damage, is at least incomplete, if not inappropriate. Also, a design for creep-fatigue, usually employed for long-term exposure to elevated temperatures, would be too conservative and will impose replacement of the carbon steel piping with heat-resistant CrMo alloy piping. The existing ASME standard procedures do not explicitly provide acceptance criteria for the design qualification to withstand these intermittent exposures to elevated temperatures. The serviceability qualification proposed is based on the evaluation of equivalent full temperature cycles which are presumed/expected to be experienced by the exhaust piping during the design operating life of the diesel engine. The proposed serviceability analysis consists of: (a) determination of the permissible stress at elevated temperatures, and (b) estimation of creep-fatigue damage for the total expected cycles of elevated temperature exposures following the procedure provided in ASME Code Cases N-253-6 and N-47-28.

  18. Anaerobic Biodegradation of Alternative Fuels and Associated Biocorrosion of Carbon Steel in Marine Environments.

    PubMed

    Liang, Renxing; Aktas, Deniz F; Aydin, Egemen; Bonifay, Vincent; Sunner, Jan; Suflita, Joseph M

    2016-05-01

    Fuels that biodegrade too easily can exacerbate through-wall pitting corrosion of pipelines and tanks and result in unintentional environmental releases. We tested the biological stability of two emerging naval biofuels (camelina-JP5 and Fischer-Tropsch-F76) and their potential to exacerbate carbon steel corrosion in seawater incubations with and without a hydrocarbon-degrading sulfate-reducing bacterium. The inclusion of sediment or the positive control bacterium in the incubations stimulated a similar pattern of sulfate reduction with different inocula. However, the highest rates of sulfate reduction were found in incubations amended with camelina-JP5 [(57.2 ± 2.2)-(80.8 ± 8.1) μM/day] or its blend with petroleum-JP5 (76.7 ± 2.4 μM/day). The detection of a suite of metabolites only in the fuel-amended incubations confirmed that alkylated benzene hydrocarbons were metabolized via known anaerobic mechanisms. Most importantly, general (r(2) = 0.73) and pitting (r(2) = 0.69) corrosion were positively correlated with sulfate loss in the incubations. Thus, the anaerobic biodegradation of labile fuel components coupled with sulfate respiration greatly contributed to the biocorrosion of carbon steel. While all fuels were susceptible to anaerobic metabolism, special attention should be given to camelina-JP5 biofuel due to its relatively rapid biodegradation. We recommend that this biofuel be used with caution and that whenever possible extended storage periods should be avoided. PMID:27058258

  19. Study of the Deburring Process for Low Carbon Steel by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Li, Hongtao; Kan, Jinfeng; Jiang, Bailing; Liu, Yanjie; Liu, Zheng

    2016-08-01

    In an appropriate electrochemical environment, the discrete thermal electron emission could be induced in the micro area due to the uneven distribution of electron flux on the anode surface. Thus an oxygen molecule could be ionized at the liquid-solid interface after collision, and then oxygen plasma with distribution characteristics would be formed. The plasma electrolytic oxidation (PEO) could happen at the liquid-solid interface. In this work, the low carbon steel was used to study the deburring process by PEO at a high frequency (70000 Hz) pulse DC mode. Its burr height H from 3.23 mm to 0.04 mm was removed to form a smooth surface within 6 min. The values of corrosion potential and current density for the untreated sample were ‑0.667 V and 6.735×10‑5 A/cm2, respectively. But for the treated sample, the corrosion potential and current density were relatively lower, ‑0.354 V and 1.19×10‑7 A/cm2. Therefore, PEO was expected to be a new deburring method of carbon steel for the material processing field. supported by National Natural Science Foundation of China (No. 51571114) and Natural Science Foundation of Jiangsu Province, China (No. BK20130935)

  20. Transformation Characteristics of Ferrite/Carbide Aggregate in Continuously Cooled, Low Carbon-Manganese Steels

    NASA Astrophysics Data System (ADS)

    Di Martino, S. F.; Thewlis, G.

    2014-02-01

    Transformation characteristics and morphological features of ferrite/carbide aggregate (FCA) in low carbon-manganese steels have been investigated. Work shows that FCA has neither the lamellae structure of pearlite nor the lath structure of bainite and martensite. It consists of a fine dispersion of cementite particles in a smooth ferrite matrix. Carbide morphologies range from arrays of globular particles or short fibers to extended, branched, and densely interconnected fibers. Work demonstrates that FCA forms over similar cooling rate ranges to Widmanstätten ferrite. Rapid transformation of both phases occurs at temperatures between 798 K and 973 K (525 °C and 700 °C). FCA reaction is not simultaneous with Widmanstätten ferrite but occurs at temperatures intermediate between Widmanstätten ferrite and bainite. Austenite carbon content calculations verify that cementite precipitation is thermodynamically possible at FCA reaction temperatures without bainite formation. The pattern of precipitation is confirmed to be discontinuous. CCT diagrams have been constructed that incorporate FCA. At low steel manganese content, Widmanstätten ferrite and bainite bay sizes are significantly reduced so that large amounts of FCA are formed over a wide range of cooling rates.

  1. Surface property enhancement by RE-borosulphurizing on high-carbon steel

    NASA Astrophysics Data System (ADS)

    Wang, Dong; Zhang, Xiu-li; Zhao, Han-yu; Li, Yun-dong

    2013-10-01

    Pack boronizing and rare-earth (RE)-borosulphurizing of high-carbon steel (T8) were conducted at 950 ∘C for 6 h. Characterizations of the layers formed on the surface of the high carbon steel were carried out by metallographic techniques, scanning electron microscopy, Auger electron spectroscopy and wear and corrosion resistance tests. It has been revealed that the diffusion front of the boride layer (BL) has a sawtooth shape, while that of the RE-borosulfide layer (RBSL) is flat. Different from the BL layer, the RBSL layer is compact, continuous and flat. The formation of FeS, Fe2B and FeB phases on the substrates was confirmed by Auger electron spectroscopy analysis. The wear resistance test indicated that within a certain range, the abrasion resistance of the RBSL layer is better than that of the BL layer, especially under high-load conditions. The corrosion resistance test using the weight loss method has shown that the corrosion resistance of the RBSL layer is better but decreases faster with time extension than that of the BL layer.

  2. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    SciTech Connect

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  3. Influence of severe plastic deformation on the structure and properties of ultrahigh carbon steel wire

    SciTech Connect

    Leseur, D R; Sherby, O D; Syn, C K

    1999-07-01

    Ultrahigh-carbon steel wire can achieve very high strength after severe plastic deformation, because of the fine, stable substructures produce. Tensile strengths approaching 6000 MPa are predicted for UHCS containing 1.8%C. This paper discusses the microstructural evolution during drawing of UHCS wire, the resulting strength produced and the factors influencing fracture. Drawing produces considerable alignment of the pearlite plates. Dislocation cells develop within the ferrite plates and, with increasing strain, the size normal to the axis ({lambda}) decreases. These dislocation cells resist dynamic recovery during wire drawing and thus extremely fine substructures can be developed ({lambda} < 10 nm). Increasing the carbon content reduces the mean free ferrite path in the as-patented wire and the cell size developed during drawing. For UHCS, the strength varies as {lambda}{sup {minus}5}. Fracture of these steels was found to be a function of carbide size and composition. The influence of processing and composition on achieving high strength in these wires during severe plastic deformation is discussed.

  4. Analysis of the electrochemical noise for localized corrosion of type A516-70 carbon steel

    SciTech Connect

    Yang, M.Z.; Luo, J.L.; Wilmott, M.

    1998-11-01

    Fluctuations of the corrosion potential (E{sub corr}) and the corrosion current were analyzed in the time domain for type A516-70 carbon steel (UNS K02700) exposed to 0.5 M sodium bicarbonate (NaHCO{sub 3}) solutions containing sodium chloride (NaCl) of different concentrations. Fluctuations of E{sub corr} and current observed for pitting-type corrosion had a distinctly different pattern from those associated with crevice corrosion for this type of carbon steel exposed to these solutions. Sharp potential and current fluctuations with amplitudes approaching several millivolts and several tens of microamperes, respectively, were detected during the pitting process. The fluctuation of potential produced during pitting occurred around E{sub corr} mV to {approx} {minus}250 mV{sub SCE} to {approximately} {minus}280 mV{sub SCE}. As crevice corrosion proceeded, E{sub corr} slowly decreased from {minus}250 mV to {approximately} {minus}280 mV to {approximately} {minus}480 mV. The corrosion current increased simultaneously. Then, E{sub corr} dropped sharply to values {approximately} {minus}760 mV and remained at this value, while the coupling current from Working Electrode 1 to Working Electrode 2 rapidly decreased. Then, the current flowing direction reversed, and the current finally decayed to zero. The time dependence of E{sub corr} and current was explained by the crevice corrosion mechanism.

  5. Fatigue behavior of ultrafine grained medium Carbon steel processed by severe plastic deformation

    NASA Astrophysics Data System (ADS)

    Ruffing, C.; Ivanisenko, Yu; Kerscher, E.

    2014-08-01

    The endurance limit of materials has been observed to be significantly increased in materials with an ultrafine grained microstructure [1, 2]. As this effect, however, has not yet been investigated in steels, fatigue experiments of an unalloyed medium carbon steel with a carbon content of 0.45 wt.-%, which was treated by high pressure torsion (HPT) [3-5] at elevated temperature were carried out. The treatments were applied to discs which had different initial carbide morphologies and showed an increase of hardness after HPT by a factor of 1.75 - 3.2 compared to the initial states, whereby the amount of increase depends on the initial carbide morphology. The maximum hardness achieved was 810 HV. The discs were cut into fatigue specimens in the form of bars of the size of 4 mm x 1 mm x 600 gm. Until a hardness of 500 HV the endurance limits correspond linearly with the hardness. This is no longer the case at higher hardness values, where inherent and process-initiated flaws lead to lower fatigue limits. The maximum endurance limit exceeded 1050 MPa in 4-point-micro-bending and at a load ratio of R = 0.1. Fractography revealed different crack initiation sites like pre cracks and shear bands [6, 7] resulting from HPT or fisheye fractures initiated from non-metallic inclusions.

  6. Absorption of metals in mulloway (Argyrosomus japonicus) after ingesting nickel-plated carbon-steel hooks.

    PubMed

    McGrath, Shane P; Reichelt-Brushett, Amanda J; Butcher, Paul A; Cairns, Stuart C

    2014-08-01

    Previous research has alluded to the potential of metals being absorbed by fish after ingesting fishing hooks, which may have adverse effects on fish health and the organisms that consume them. Subsequently, this study aimed to quantify the potential of mulloway (Argyrosomus japonicus) to absorb metals during the decay of ingested nickel-plated carbon-steel hooks. Twenty-five treatment fish were allowed to ingest nickel-plated carbon-steel hooks during angling and then monitored with 25 controls (untreated fish) for up to 42 days for hook ejection and mortality. Blood, liver and muscle samples were collected from treatment, control and 14 wild-caught individuals to determine the concentrations of chromium, cobalt, copper, iron, manganese and nickel. The results showed that increased oxidation influenced hook ejection, and that hook-ingested fish had significantly elevated concentrations of nickel in their liver and blood, but not muscle. This research has shown that there is an avenue for metal absorption from ingested hooks. PMID:25016938

  7. Accidental Drop of a Carbon Steel/Lead Shipping Cask (HFEF 14) at Low Temperatures

    SciTech Connect

    Brian D. Hawkes; Michael E. Nitzel

    2007-08-01

    A shielded cask is used to transport radioactive materials between facilities at the Idaho National Laboratory. The cask was fabricated with an outer and inner shell of A36 carbon steel with lead poured in the annular space between the shells to provide radiation shielding. Carbon steel is known to be susceptible to low-temperature brittle fracture under impact loading. This paper will present the analysis results representing postulated transportation accidents during on-site transfers of the cask at subzero temperatures. The accident scenarios were based on a series of cask drops onto a rigid surface from a height of 1.83m (6 ft.) Finite element models of the cask and its contents were solved and post processed using the ABAQUS software. Each model was examined for failure to contain radioactive materials and/or significant loss of radiation shielding. Results of these analyses show that the body of the cask exhibits considerable ruggedness and will remain largely intact after the impact. There will be deformation of the main cask body with localized brittle failure of the cask outer shell and door structure. The cask payload outer waste can remains in the cask but will experience some permanent plastic deformation in each drop. It will not be deformed to the point where it will rupture, thus maintaining confinement of the can contents.

  8. ACCIDENTAL DROP OF A CARBON STEEL/LEAD SHIPPING CASK AT LOW TEMPERATURES

    SciTech Connect

    B. D. Hawkes; K. R. Durstine

    2007-07-01

    A shielded cask is used to transport radioactive materials between facilities. The cask was fabricated with an outer and inner shell of hot rolled low carbon steel. Lead was poured in the annular space between the shells to provide radiation shielding. Carbon steel is known to be susceptible to lowtemperature brittle fracture under impact loading. This paper will present the analysis results representing postulated transportation accidents during on-site transfers of the cask. The accident scenarios were based on a series of cask drops onto a rigid surface from a height of 6 ft assuming brittle failure of the cask shell at subzero temperatures. Finite element models of the cask and its contents were solved and post processed using ABAQUS software. Each model was examined for failure to contain radioactive materials and/or significant loss of radiation shielding. Results of these analyses show that the body of the cask exhibits considerable ruggedness and will remain largely intact after the impact. There will be deformation of the main cask body with localized brittle failure of the cask outer shell and components and but no complete penetration of the cask shielding. The cask payload outer waste can will experience some permanent plastic deformation in each drop, but will not be deformed to the point where it will rupture, thus maintaining confinement of the can contents.

  9. Formation of the self-assembled structures by the ultrasonic cavitation erosion-corrosion effect on carbon steel

    NASA Astrophysics Data System (ADS)

    Yan, Dayun; Wang, Jiadao; Liu, Fengbin; Rajjoub, Kenan

    2015-11-01

    The cavitation erosion-corrosion effect on the metal surface always forms irregular oxide structures. In this study, we reported the formation of regular self-assembled structures of amorphous nanoparticles around the cavitation erosion pits on carbon steel upon the ultrasonic cavitation in methylene blue solution. Each self-assembled structure was composed of linearly aligned nanoparticles of about 100 nm. The formation of self-assembled structures might be due to the combined effect of corrosion, specific sonochemical reaction in methylene blue solution, and the magnetic domain structures on the carbon steel.

  10. Magnetic property variation in carbon steel and chrome-molybdenum steel as a function of uniaxial stress noncoaxial with the magnetic field (abstract)

    SciTech Connect

    Sablik, M.J. ); Kaminski, D.A.; Jiles, D.C.; Biner, S.B. )

    1993-05-15

    Magnescope[sup 1] magnetic measurements were made on carbon steel specimens ranging from 0.1--0.8 wt %C and on chrome-molybdenum steel specimens cut from electric power plant pipes previously in service. The carbon steel specimens were heat-treated using three procedures: (1) spheroidization, (2) quenching, and (3) quench and tempering. The specimens were subjected to uniaxial tension up to 40 ksi. The inspection head was aligned so that the magnetic field was oriented at different angles with respect to the stress axis. Magnetic properties (such as coercivity and maximum differential permeability) were extracted from digitized magnetic hysteresis loop measurements. Magnetic properties were studied as a function of stress at each angle of stress-field orientation. To our knowledge, such a comprehensive study of noncoaxial stress and field effects has never been accomplished before for such a wide variety of steel specimens. Results for the various materials are presented for different orientation angles and compared to numerical results from the noncoaxial magnetomechanical hysteresis model of Sablik [ital et] [ital al].[sup 2

  11. 76 FR 64896 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-19

    ... Review, 76 FR 17825 (March 31, 2011). The preliminary results of the review are currently due no later... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate from...

  12. Standard specification for steel castings, carbon, low alloy, and stainless steel, heavy-walled for steam turbines. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.18 on Castings. Current edition approved May 10, 1998. Published August 1998. Originally published as A 356-52T. Last previous edition was A 356-96.

  13. Diaphragmatic function during immersion.

    PubMed

    Minh, V D; Dolan, G F; Linaweaver, P G; Friedman, P J; Konopka, R G; Brach, B B

    1977-08-01

    Diaphragmatic function during immersion to midneck level was studied in upright mongrel dogs, using constant electrophrenic stimulation. Effectiveness of diaphragmatic contraction was analyzed in terms of inspired volume (VT) (with airways open), and change in intrathoracic pressure (Pmus) (with the respiratory system occluded). Hydrostatic compression of the immersed body decreased functional residual capacity (FRC) to 55% base-line value (FRCO), resulting in a 2.8-fold increase in Pmus. In spite of this Pmus increase, VT often decreased during immersion, averaging only 83% VTO (base-line value in air). Hence, immersion was associated with a marked stiffening of the respiratory system. The Pmus increase during immersion persisted after restoration of FRC to FRCO, and was related to diaphragmatic length being greater in water than in air under condition of iso-lung volume. In all, there were three factors affecting diaphragmatic function during immersion: FRC reduction, change in thoracic configuration, and stiffening of the respiratory system. PMID:893286

  14. Effect of calcium carbonate on low carbon steel corrosion behavior in saline CO2 high pressure environments

    NASA Astrophysics Data System (ADS)

    Tavares, Lisiane Morfeo; Costa, Eleani Maria da; Andrade, Jairo José de Oliveira; Hubler, Roberto; Huet, Bruno

    2015-12-01

    The CaCO3 influence on the corrosion properties of low carbon steel in aqueous solutions saturated with CO2 and NaCl at 80 °C and 15 MPa was investigated over time with respect to morphology, thickness, structure, chemical composition and corrosion rate. The corrosion product formed in CaCO3-based solution was a calcium-enriched siderite and the scales were thinner and more porous than the ones formed in solutions without CaCO3. The CaCO3 reduced the corrosion rate, but the scales produced in the presence of this compound presented depassivation followed by formation of pits during electrochemical measurements effectuated on corroded samples.

  15. A solid-phase microextraction platinized stainless steel fiber coated with a multiwalled carbon nanotube-polyaniline nanocomposite film for the extraction of thymol and carvacrol in medicinal plants and honey.

    PubMed

    Ghiasvand, Alireza; Dowlatshah, Samira; Nouraei, Nadia; Heidari, Nahid; Yazdankhah, Fatemeh

    2015-08-01

    A mechanically hard and cohesive porous fiber, with large surface area, for more strong attachment of the coating was provided by platinizing a stainless steel wire. Then, the platinized stainless steel fiber was coated with a multiwalled carbon nanotube/polyaniline (MWCNT/PANI) nanocomposite using electrophoretic deposition (EPD) method and applied for the extraction of thymol and carvacrol with direct-immersion solid-phase microextraction (DI-SPME) method followed by high-performance liquid chromatography-ultraviolet detection (HPLC-UV) quantification. To provide a larger coarse surface for the tightened attachment of coating on the fiber, a stainless steel wire was platinized using a suitable optimized EPD method. Different experimental parameters were studied and the optimal conditions were obtained as: pH of the sample solution: 2; extraction time: 60min; salt content in the sample solution: 1% w/v NaNO3; desorption time: 60min; type and volume of the desorption solvent: acetonitrile, 100μL. Under the optimized conditions, limits of detection (LODs) were 0.6 and 0.8μgmL(-1) for thymol and carvacrol, respectively. Linear dynamic range (LDR) for the calibration curves of both analytes were 1-80μgmL(-1). Relative standard deviation (RSD%, n=6) was 6.8 for thymol and 12.7 for carvacrol. The proposed fiber was successfully applied for the recovery and determination of thymol and carvacrol in thyme, savory, and honey samples. PMID:26138604

  16. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    PubMed

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. PMID:24578147

  17. Cryogenic immersion microscope

    DOEpatents

    Le Gros, Mark; Larabell, Carolyn A.

    2010-12-14

    A cryogenic immersion microscope whose objective lens is at least partially in contact with a liquid reservoir of a cryogenic liquid, in which reservoir a sample of interest is immersed is disclosed. When the cryogenic liquid has an index of refraction that reduces refraction at interfaces between the lens and the sample, overall resolution and image quality are improved. A combination of an immersion microscope and x-ray microscope, suitable for imaging at cryogenic temperatures is also disclosed.

  18. Corrosive effect of carbon-fibre reinforced plastic on stainless-steel screws during implantation into man.

    PubMed

    Tayton, K

    1983-01-01

    The corrosion of stainless-steel screws used to fix carbon-fibre reinforced plastic (CFRP) plates to human fractures was compared with the corrosion on similar screws used to fix stainless-steel AO plates. Corrosive changes were noted in both sets of screws with similar frequency and severity; however, the stainless-steel plates were 'in situ' almost twice as long as the CFRP ones, showing that the corrosive changes occurred more rapidly on screws in contact with CFRP. Nevertheless, over the implantation time necessary for bone healing, corrosion was very mild and there is no clinical contra-indication to the use of stainless-steel and CFRP together in this particular application. PMID:6842566

  19. The evolution of ultrahigh carbon steels - from the Great Pyramids, to Alexander the Great, to Y2K

    SciTech Connect

    Wadsworth, J

    1999-10-01

    Hypereutectoid steels containing between about 1 and 2.1 wt%C, and now known as ultrahigh carbon steels (UHCS), have both a rich history (dating back to the time of Alexander the Great, i.e. {approximately} 300 BC) and an interesting, recent, technological period of development (from 1975 to the present). The connections between the modern UHCS and their ancient counterparts, and in particular Damascus steels, have received considerable attention. In addition to monolithic products, UHCS have also been used in both ancient and modern times in laminated composites. In the present paper, a summary of the modern development of UHCS and UHCS-containing laminates is given, and parallels are drawn with ancient materials. Also, ancient laminated composites containing other steels are described; controversial issues and a possible solution related to the age of such a laminate found in the Great Pyramid of Gizeh are discussed.

  20. Hardening via tempering of 15KH2NMFA and 10GN2MFA low-carbon steels

    SciTech Connect

    Sandomirskii, M.N.

    1983-01-01

    This article reports research findings on secondary thermally induced hardening observed in the course of tempering low-carbon pearlite welding steels 15Kh2NMFA and 10NG2MFA, which find applications in fabrication of power machinery parts, and the relationship to tempering stability and to the level of resistance offered by the steel to brittle failure characterized by the critical brittle transition temperature, and also the relationship between these characteristics and the phase composition of the steel. The steel under investigation was made in a basic-lined electric arc furnace, and, using a duplexing process, in basiclined and acid-lined open-hearth furnaces. In addition to conventionally made metal, studies were undertaken of metal subjected to electroslag remelting (ESR) and vacuum-arc remelting (VAR).

  1. Study of caffeine as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    NASA Astrophysics Data System (ADS)

    Solehudin, Agus; Berman, Ega Taqwali; Nurdin, Isdiriayani

    2015-09-01

    The corrosion behaviour of steel surface in the absence and presence of caffeine in 3.5% NaCl solution containing dissolved H2S gas is studied using electrochemical impedance spectroscopy (EIS). The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different caffeine concentrations showed that corrosion rate of carbon steel decreases with increasing of caffeine concentrations from 0 to 0,1 mmol/l. Whereas, the corrosion rate increase with increasing of caffeine concentrations from 1 to 10 mmol/l. It is clear that no inhibition efficiency increases with increasing inhibitor concentration. The optimum value of inhibition efficiency was 90% at a caffeine concentration of 0.1 mmol/l. This suggests that caffeine's performance as a corrosion inhibitor is more effective at a concentration of 0.1 mmol/l.

  2. Adsorption of octadecyldimethylbenzylammonium chloride to two carbon steel microstructures as observed with surface-enhanced Raman spectroscopy

    SciTech Connect

    Oblonsky, L.J.; Devine, T.M.; Chesnut, G.R.

    1995-12-01

    Adsorption of the inhibitor octadecyldimethylbenzylammonium chloride (ODBAC) to two carbon steel microstructures, one ferritic-pearlitic and one martensitic, in 0.15 M sodium carbonate (Na{sub 2}CO{sub 3}) + 0.15 M sodium bicarbonate (NaHCO{sub 3}) solution of pH 10 was investigated using surface-enhanced Raman spectroscopy (SERS). ODBAC physisorbed strongly to the ferritic-pearlitic steel and weakly to the martensitic steel. A weak metal-ODBAC bond formed between the metal surface and the ODBAC ring substituent, oriented at an inclined angle to the metal surface. Physisorption of ODBAC was found to depend upon potential, and this was correlated to the potential-dependent presence of magnetite (Fe{sub 3}O{sub 4}).

  3. Effects of iron-reducing bacteria on carbon steel corrosion induced by thermophilic sulfate-reducing consortia.

    PubMed

    Valencia-Cantero, Eduardo; Peña-Cabriales, Juan José

    2014-02-28

    Four thermophilic bacterial species, including the iron-reducing bacterium Geobacillus sp. G2 and the sulfate-reducing bacterium Desulfotomaculum sp. SRB-M, were employed to integrate a bacterial consortium. A second consortium was integrated with the same bacteria, except for Geobacillus sp. G2. Carbon steel coupons were subjected to batch cultures of both consortia. The corrosion induced by the complete consortium was 10 times higher than that induced by the second consortium, and the ferrous ion concentration was consistently higher in iron-reducing consortia. Scanning electronic microscopy analysis of the carbon steel surface showed mineral films colonized by bacteria. The complete consortium caused profuse fracturing of the mineral film, whereas the non-iron-reducing consortium did not generate fractures. These data show that the iron-reducing activity of Geobacillus sp. G2 promotes fracturing of mineral films, thereby increasing steel corrosion. PMID:24225375

  4. Erosion-corrosion for carbon steel in sweet production with sand: Modeling and experiments

    NASA Astrophysics Data System (ADS)

    Al-Mutahar, Faisal M.

    In the oil and gas production industry, carbon steel tubing and piping are susceptible to erosion-corrosion damage due to the erosive and corrosive nature of the flow. The combined effect of sand erosion and corrosion can be very significant. One form of erosion-corrosion of carbon steels occurs when impinging sand particles remove part or all of a protective iron carbonate (FeCO3) scale allowing corrosion rates to increase to bare metal rates. The role of a FeCO3 layer in reducing corrosion rates in sand-free environments has been studied by many investigators. However, the protection offered by FeCO3 scale when sand is produced is not well defined. A mechanistic approach for predicting metal loss due to sand erosion and CO2 corrosion of carbon steel was developed in the research presented in this thesis. The main contributions of the research were to develop: (1) a mechanistic model of the competition between FeCO 3 scale growth by precipitation and scale removal by erosion; (2) a procedure for predicting erosion-corrosion rates in oil and gas production and transportation systems; and, (3) a computer program to facilitate the prediction of the erosion-corrosion rates. Models from the literature for quantifying iron carbonate scale precipitation and growth rates, and diffusion rates of cathodic reactants and corrosion product species through iron carbonate scale were adapted to this purpose. The solid particle erosion resistance of FeCO3 scale produced under a range of environmental and flow conditions was characterized by direct impingement experiments. Dry and wet FeCO3 scales were subjected to direct impingement by sand at various impingement angles. Scales were pre-formed in a flow loop at 150-200°F (65-93°C), from 6.1-6.5 pH, and 2.4 bar CO2 pressure and then removed from the flow loop for direct impingement testing. The erosion pattern of the scale was characterized by scanning electron microscopy (SEM). Specimens with iron carbonate scale were partially

  5. A case study: Immersion coatings test program

    SciTech Connect

    Harris, W.H.

    1995-12-01

    The performance of several coating systems were tested for immersion exposure in potable water storage tank service. Tests were performed for a period of several months in-situ by application of coating systems test patches to a tank interior and was examined periodically during normal service operation. Concurrent with test patches, prepared test panels were placed in the immersion and vapor zones of the tank. Also, test panels were subjected to immersion and condensing humidity in a laboratory environment. All systems were applied in accordance with the respective manufacturers recommendations. Two levels of abrasive blast surface preparation were employed, SSPC-SP10 and SSPC-SP6. Coal slag and sodium bicarbonate were used as blast media. Additionally, some panels and selected tank areas were intentionally subjected to surface contamination in the form of soluble salts to assess the relative tolerance of the selected system to such steel substrate contamination.

  6. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-01

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011) (``Initiation Notice''). Those... from the People's Republic of China, 72 FR 30758, 30760 (June 4, 2007), unchanged in...

  7. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-01

    ... Products From the Russian Federation, 64 FR 38642 (July 19, 1999). Upon the request of the petitioners, the... Carbon-Quality Steel Products From the Russian Federation, 64 FR 38626 (July 19, 1999). Likewise, the... Russia, 64 FR 46951 (August 27, 1999). The MOT was the predecessor to the Ministry of...

  8. 77 FR 64478 - Circular Welded Carbon-Quality Steel Pipe From India: Final Determination of Sales at Less Than...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-22

    ... Determination of Sales at Less Than Fair Value, 77 FR 32562 (June 1, 2012) (``Preliminary Determination''). FOR... Preliminary Determination, 77 FR at 32562-63. \\3\\ See Circular Welded Carbon-Quality Steel Pipe From India: Postponement of Final Determination of Antidumping Duty Investigation, 77 FR 36257 (June 18, 2012). As...

  9. 77 FR 48965 - Certain Carbon Steel Butt-Weld Pipe Fittings From the People's Republic of China: Notice of Court...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-15

    ... Fair Value; Certain Carbon Steel Butt-Weld Pipe Fittings From the People's Republic of China, 57 FR... to Court Decision, 76 FR 4633 (January 26, 2011). DATES: Effective Date: August 15, 2012. FOR FURTHER... determined that the scope of the Order did not give rise to an end use restriction, (2) the...

  10. 78 FR 25253 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the People's Republic of China...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-30

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice''). The review covers 203 companies. See Initiation Notice, 77 FR at 77026-77029. On March 27, 2013, U.S... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the...

  11. 75 FR 6183 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-08

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 74 FR 52744 (October 14, 2009... Pressure Pipe from the People's Republic of China: Postponement of Preliminary Determination of Antidumping... investigation on certain seamless carbon and alloy steel standard, line, and pressure pipe from the...

  12. Re-Evaluation of Results in NUREG/CR-6674 for Carbon and Low-Alloy Steel Components (MRP-76)

    SciTech Connect

    A. Deardorff; D. Harris; D. Dedhia

    2002-11-30

    This report evaluates the conservatisms and uncertainties reported in NUREG/CR-6674 that lead to high probabilities of cracking in carbon and low-alloy steel for reactor piping. The report uses additional data generated since the completion of the report to eliminate uncertainties and show lower probabilities of cracking.

  13. 77 FR 66954 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-08

    ... Rod from Mexico: Affirmative Final Determination of Circumvention of the Antidumping Duty Order, 77 FR... of Sales at Less Than Fair Value: Carbon and Certain Alloy Steel Wire Rod From Mexico, 67 FR 55800..., Trinidad and Tobago, and Ukraine, 67 FR 65945 (October 29, 2002), remains dispositive. On October 1,...

  14. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-07

    ... Antidumping Duty Administrative Review 76 FR 67407 (November 1, 2011) (Preliminary Results). \\2\\ We determined... Changed Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 76 FR 45509 (July 29... Countervailing Duty Proceedings: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003) (Assessment...

  15. 76 FR 16607 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-24

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Partial Rescission of Antidumping Duty Administrative Review AGENCY: Import Administration, International Trade Administration, Department of Commerce....

  16. 77 FR 5240 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-02-02

    ... Order; Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan, 54 FR 12467 (March 27, 1989). As... within a reasonably foreseeable time. See Light-Walled Rectangular Pipe and Tube From Taiwan, 77 FR 3497... of Five-Year (``Sunset'') Review, 76 FR 38613 (July 1, 2011) and Certain Pipe and Tube From...

  17. 77 FR 32508 - Circular Welded Carbon Steel Pipes and Tubes From Turkey: Notice of Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-01

    ... Duty Administrative Reviews and Request for Revocation in Part, 76 FR 37781 (June 28, 2011) (``Review... Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784 (May 15, 1986... Investigation; Opportunity to Request Administrative Review, 76 FR 24460 (May 2, 2011). \\6\\ See Letter...

  18. 77 FR 41967 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Certain...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-17

    ... Initiation of Five-Year (``Sunset'') Review, 76 FR 38613 (July 1, 2011). \\2\\ See Certain Circular Welded... (``Sunset'') Reviews of Antidumping Duty Orders, 76 FR 66893 (October 28, 2011); Welded Carbon Steel Pipe and Tube From Turkey: Final Results of Expedited Sunset Review of Countervailing Duty Order, 76...

  19. 77 FR 41374 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-13

    ... Review, 73 FR 31,961 (June 5, 2008) (Final Results). Consistent with the decision of the United States... Administrative Review and Rescission of Administrative Review in Part, 75 FR 27297, 27298 (May 14, 2010). Amended... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of...

  20. 75 FR 1031 - Certain Hot-Rolled Carbon Steel Flat Products from India: Notice of Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-08

    ... Antidumping Duty Order: Certain Hot-Rolled Carbon Steel Flat Products From India, 66 FR 60194 (December 3... from India, 66 FR 60194 (December 3, 2001) (``Amended Final Determination''). On December 1, 2008, the..., Finding, or Suspended Investigation; Opportunity To Request Administrative Review, 73 FR 72764 (December...

  1. 76 FR 7810 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-11

    ... Results and Partial Rescission of Countervailing Duty Administrative Review, 74 FR 20923 (May 6, 2009... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court... amending the final results of the administrative review of the countervailing duty order on certain...

  2. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-22

    ... party group responses to its notice of institution (75 FR 16504, April 1, 2010) were adequate. A record... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled...

  3. 76 FR 2344 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-13

    ... Antidumping Duty Order: Certain Hot-Rolled Carbon Steel Flat Products From India, 66 FR 60194 (December 3...; Opportunity To Request Administrative Review, 74 FR 62743 (December 1, 2009). On December 31, 2009... FR 4770 (January 29, 2010) (``Initiation Notice''). On February 2, 2010, Ispat and Essar, and...

  4. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-05

    ....'' \\1\\ See Initiation of Five-Year (``Sunset'') Review, 75 FR 16437 (April 1, 2010) (Notice of..., 75 FR 16437 (2010). Section 351.218(d)(1)(i) of the Department's regulations provides domestic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the...

  5. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-15

    ... Carbon Steel Flat Products from the People's Republic of China, 66 FR 59561 (November 29, 2001). DATES... Duty Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012... Duties, 76 FR 65694, 65694-95 (October 24, 2011) and the ``Assessment Rates'' section,...

  6. 76 FR 66901 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ... Rescind the Review, 76 FR 48143 (August 8, 2011) (``Preliminary Results''). ] DATES: Effective Date... of China: Rescission of Antidumping Duty Administrative Review, 76 FR 53408 (August 26, 2011... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic...

  7. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-19

    ... Antidumping Duty Administrative Review and Extension of Time Limit for the Final Results, 75 FR 19369 (April... Carbon-Quality Steel Products from the Russian Federation, 65 FR 5510, 5518 (February 4, 2000) (Russian...: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003). This clarification will apply to entries...

  8. 76 FR 33204 - Certain Welded Carbon Steel Pipe and Tube From Turkey; Notice of Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-08

    ... Results of Antidumping Duty Administrative Review, 75 FR 6627 (February 10, 2010) (``SSSS from Mexico..., 75 FR 37759 (June 30, 2010) (``Review Initiation'').\\1\\ This review covers the Borusan Group \\2... Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784 (May 15,...

  9. 76 FR 34044 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits for the Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-10

    ... Countervailing Duty Administrative Reviews, 75 FR 73036 (November 29, 2010) (``Initiation Notice''). The..., 70 FR 24533 (May 10, 2005). The final results continue to be due 120 days after the publication of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time...

  10. 78 FR 59651 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-27

    ..., 74 FR 11082 (March 16, 2009) (``Final Results''), amended by Certain Corrosion- Resistant Carbon... Antidumping Duty Administrative Review, 74 FR 19199 (April 28, 2009) (amending with respect to Dongbu Steel Co... and the Republic of Korea: Revocation of Antidumping and Countervailing Duty Orders, 78 FR...

  11. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-30

    ... for Revocation in Part, 76 FR 61076 (October 3, 2011). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  12. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-10

    ... for Revocation in Part, 74 FR 48224 (September 22, 2009). The preliminary results of this review were... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  13. 76 FR 56797 - Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea; Revised...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-14

    ... for the conduct of the subject five-year reviews (76 FR 22725, April 22, 2011). Due to scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea;...

  14. 76 FR 3612 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan; Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-20

    ... Antidumping and Countervailing Duty Administrative Reviews and Requests for Revocation in Part, 75 FR 37759... Taiwan: Notice of Partial Rescission of Antidumping Duty Administrative Review, 75 FR 70723 (November 18... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan; Extension of...

  15. 75 FR 1335 - Circular Welded Carbon Steel Pipes and Tubes from Taiwan; Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-11

    ... Administrative Reviews and Requests for Revocation in Part, 74 FR 30052 (June 24, 2009). The current deadline for... Deadlines Pursuant to the Tariff Act of 1930, As Amended, 70 FR 24533 (May 10, 2005). We intend to issue the... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Taiwan; Extension of...

  16. 75 FR 71672 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-24

    ... FR 38074 (July 1, 2010). On July 31, 2010, the Ad Hoc Coalition for Fair Pipe Imports and its... Initiation of Administrative Review, 75 FR 53274, 53276 (August 31, 2010). Rescission of Review Pursuant to... International Trade Administration Circular Welded Carbon Quality Steel Pipe From the People's Republic of...

  17. 78 FR 9676 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-02-11

    ... and Request for Revocation in Part, 77 FR 52688, 52691 (August 30, 2012). The review covers 24... International Trade Administration Circular Welded Carbon Quality Steel Pipe From the People's Republic of China...'') is rescinding the administrative review of the countervailing duty order on circular welded...

  18. 76 FR 78887 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-20

    ... Investigation; Opportunity To Request Administrative Review, 76 FR 38609 (July 1, 2011). On August 1, 2011, the..., 76 FR 53404 (August 26, 2011). Rescission of Review Pursuant to 19 CFR 351.213(d)(l), the Secretary... International Trade Administration Circular Welded Carbon Quality Steel Pipe From the People's Republic of...

  19. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-30

    ... proceed (77 FR 24221, April 23, 2012). A record of the Commissioners' votes, the Commission's statement on... amendments took effect on November 7, 2011. See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full...

  20. 75 FR 62366 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-08

    ... Welded Carbon Steel ] Pipes and Tubes From Taiwan, 75 FR 32911 (June 10, 2010) (Preliminary Results...) of the Act. See Preliminary Results, 75 FR at 32913. Those results apply to these final results... accordance with section 773(a)(4) of the Act. See Preliminary Results, 75 FR 32913. Analysis of...