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Sample records for cast copper base

  1. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  2. The research and development of CCD-based slab continuous casting mold copper surface imaging system

    NASA Astrophysics Data System (ADS)

    Wang, Xingdong; Zhang, Liugang; Xie, Haihua; Long, Liaosha; Yu, Wenyong

    2011-11-01

    An imaging system for the continuous casting mold copper surface is researched and developed, to replace the on-line manual measuring method, which is used to checking Copper defects such as wearing, scratches and coating loss and other phenomena. Method: The imaging system proposes a special optical loop formed by three Mirrors, selects light source, CCD camera and lens type, designs mechanical transmission system and installation platform. Result: the optical loop and light source can insure imaging large-format object in narrow space. The CCD camera and lens determine the accuracy of horizontal scanning, and the mechanical transmission system ensures accuracy of the vertical scan. The installation platform supplies base and platform for the system. Conclusions: CCD-based copper surface imaging system effectively prevent defects such as missed measuring and low efficiency, etc. It can automatically and accurately shoot copper surface images on-line, and supply basis for image processing, defects identification and copper changing in the late.

  3. Metallurgical evaluation of a copper-based alloy for dental castings.

    PubMed

    Guastaldi, A C; Lacefield, W R; Leinfelder, K F; Mondelli, J

    1991-08-01

    The present study was designed to evaluate the metallurgical properties of an experimental, low-cost copper-zinc-aluminum-nickel alloy for dental castings. Some specimens were subjected to heat treatment after induction casting. The extent of corrosion was determined by measuring weight loss of specimens stored in a sodium sulfite solution. In the as-cast specimens, tests demonstrated the presence of three phases: the first consisted of copper-zinc-aluminum, the second was similar but lower in copper and aluminum, and the third consisted of an intermetallic compound of manganese-nickel-phosphorus. After heat treatment, the first phase remained relatively constant, the second was converted to Cu3Al, and the third increased in volume. The weight loss from the as-cast specimens was eight times that of the heat-treated specimens. It was concluded that the heat treatment substantially changed the microstructure and improved the corrosion resistance of the experimental alloy. PMID:1882060

  4. Grain refinement of permanent mold cast copper base alloys. Final report

    SciTech Connect

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

  5. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  6. RAW COPPER SLABS USED IN CASTING OPERATIONS AT BUFFALO PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    RAW COPPER SLABS USED IN CASTING OPERATIONS AT BUFFALO PLANT OF AMERICAN BRASS COMPANY. MATERIALS STORAGE FOR THE CAST SHOP NOW OCCUPIES A PORTION OF THE ORIGINAL BRASS MILL BUILT BY THE BUFFALO COPPER AND BRASS ROLLING MILL IN 1906-07 AND EXPANDED IN 1911. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  7. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION... Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from copper casting operations...

  8. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION... CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory... introduction of pollutants into publicly owned treatment works resulting from copper casting operations...

  9. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION... CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory... introduction of pollutants into publicly owned treatment works resulting from copper casting operations...

  10. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION... Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The... introduction of pollutants into publicly owned treatment works resulting from copper casting operations...

  11. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... copper casting subcategory. 464.20 Section 464.20 Protection of Environment ENVIRONMENTAL PROTECTION... CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory... introduction of pollutants into publicly owned treatment works resulting from copper casting operations...

  12. Casting copper to tungsten for high power arc lamp cathodes

    NASA Technical Reports Server (NTRS)

    Will, H. A.

    1973-01-01

    A method for making 400-kW arc lamp cathodes is described. The cathodes are made by casting a 1.75-in. diameter copper body onto a thoriated tungsten insert. The addition of 0.5-percent nickel to the copper prevents voids from forming at the copper-tungsten interface. Cathodes made by this process have withstood more than 110 hours of operation in a 400-kW arc lamp.

  13. Development of Lead-Free Copper Alloy-Graphite Castings

    SciTech Connect

    Rohatgi, P.K.

    1999-10-01

    In this project, graphite is used as a substitute for lead in order to maintain the machinability of plumbing components at the level of leaded brass. Graphite dispersed in Cu alloy was observed to impart good machinability and reduce the sizes of chips during machining of plumbing components in a manner similar to lead. Copper alloys containing dispersed graphite particles could be successfully cast in several plumbing fixtures which exhibited acceptable corrosion rate, solderability, platability, and pressure tightness. The power consumption for machining of composites was also lower than that of the matrix alloy. In addition, centrifugally cast copper alloy cylinders containing graphite particles were successfully made. These cylinders can therefore be used for bearing applications, as substitutes for lead-containing copper alloys. The results indicate that copper graphite alloys developed under this DOE project have a great potential to substitute for lead copper alloys in both plumbing and bearing applications.

  14. Development of lead-free copper alloy graphite castings. Annual report, January--December 1995

    SciTech Connect

    Rohatgi, P.K.

    1996-10-01

    The distribution of graphite particles in graphite containing copper alloy was further improved very significantly using several procedures and technological modifications. The developed techniques attacked the graphite distribution problem in two ways. Realizing that clustering of very fine (5um) graphite particles is one of the two major problems, a pretreatment process has been developed using aluminum powders to deagglomerate graphite particles. Along with this, a two-stage stirring technique was used to first incorporate and then to distribute uniformly the deagglomerated particles in the melt. During this year, based on these developments, several components were cast to evaluate the castability of Cu alloy-graphite melts. In addition, machinability tests were done to clearly established that addition of graphite particles improve the machinability of copper MMC alloys over and above that of monolithic copper alloys. The results show that the machining chip sizes and cutting forces of Cu alloys containing graphite particles are smaller than these of the corresponding monolithic Cu alloys. This clearly establishes that the presence of graphite particles in copper alloy improves the machinability in a fashion similar to lead additions to copper alloys. Centrifugal casting of shapes of different sizes appear to be a very attractive method for casting graphite containing copper alloys, since all the graphite particles (regardless of their distribution in the melt) are forced to segregate to the inner periphery of the castings where they impart a very desirable solid lubrication property for bushing and bearing use. A very large number of cylindrical elements of lead bearing copper alloys are now used for similar bearing bushing applications and the manufacturers of these type of bearings are under safety and health hazard pressure to remove lead. This year several parameters for centrifugal casting of copper graphite alloys have been established.

  15. Copper-ceramic composite coatings for steel strip casting

    SciTech Connect

    Legoux, J.G.; Dallaire, S.

    1994-12-31

    Materials in contact with solidifying steel during continuous strip casting should have high thermal conductivity, good thermal shock resistance and high inertness to liquid steel. A good ability to withstand mechanical damages could be mandatory particularly during the braking-in period. A copper-ceramic coating has been developed in order to fulfill these requirements. This coating was plasma sprayed on the rolls of a prototype twin-roll strip casting machine. As it is ductile it can withstand mechanical deformations. Being a barrier preventing reactions with liquid steel, it ensures the spreading of liquid steel over the rolls and the easy removal of the solidified strip. As a thin ceramic rich continuous layer is formed and renewed after each mechanical damage this coating possesses self-healing properties. This paper presents the development of this copper-ceramic coating in regards to the demanding service conditions of strip casting and relates its performance to its peculiar microstructure.

  16. Microstructures of ancient and modern cast silver–copper alloys

    SciTech Connect

    Northover, S.M.; Northover, J.P.

    2014-04-01

    The microstructures of modern cast Sterling silver and of cast silver objects about 2500 years old have been compared using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM), energy dispersive X-ray microanalysis (EDX) and electron backscatter diffraction (EBSD). Microstructures of both ancient and modern alloys were typified by silver-rich dendrites with a few pools of eutectic and occasional cuprite particles with an oxidised rim on the outer surface. EBSD showed the dendrites to have a complex internal structure, often involving extensive twinning. There was copious intragranular precipitation within the dendrites, in the form of very fine copper-rich rods which TEM, X-ray diffraction (XRD), SEM and STEM suggest to be of a metastable face-centred-cubic (FCC) phase with a cube–cube orientation relationship to the silver-rich matrix but a higher silver content than the copper-rich β in the eutectic. Samples from ancient objects displayed a wider range of microstructures including a fine scale interpenetration of the adjoining grains not seen in the modern material. Although this study found no unambiguous evidence that this resulted from microstructural change produced over archaeological time, the copper supersaturation remaining after intragranular precipitation suggests that such changes, previously proposed for wrought and annealed material, may indeed occur in ancient silver castings. - Highlights: • Similar twinned structures and oxidised surfaces seen in ancient and modern cast silver • General precipitation of fine Cu-rich rods apparently formed by discontinuous precipitation is characteristic of as-cast silver. • The fine rods are cube-cube related to the matrix in contrast with the eutectic. • The silver-rich phase remains supersaturated with copper. • Possibly age-related grain boundary features seen in ancient cast silver.

  17. Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency

    SciTech Connect

    John G. Cowie; Edwin F. Brush, Jr.; Dale T. Peters; Stephen P. Midson; Darryl J. Van Son

    2003-05-01

    The objective of the study, Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency, was to support the Copper Development Association (CDA) in its effort to design, fabricate and demonstrate mold technologies designed to withstand the copper motor rotor die casting environment for an economically acceptable life. The anticipated result from the compiled data and tests were to: (1) identify materials suitable for die casting copper, (2) fabricate motor rotor molds and (3) supply copper rotor motors for testing in actual compressor systems. Compressor manufacturers can apply the results to assess the technical and economical viability of copper rotor motors.

  18. Prediction of Thermal Fatigue in Tooling for Die-casting Copper via Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sakhuja, Amit; Brevick, Jerald R.

    2004-06-01

    Recent research by the Copper Development Association (CDA) has demonstrated the feasibility of die-casting electric motor rotors using copper. Electric motors using copper rotors are significantly more energy efficient relative to motors using aluminum rotors. However, one of the challenges in copper rotor die-casting is low tool life. Experiments have shown that the higher molten metal temperature of copper (1085 °C), as compared to aluminum (660 °C) accelerates the onset of thermal fatigue or heat checking in traditional H-13 tool steel. This happens primarily because the mechanical properties of H-13 tool steel decrease significantly above 650 °C. Potential approaches to mitigate the heat checking problem include: 1) identification of potential tool materials having better high temperature mechanical properties than H-13, and 2) reduction of the magnitude of cyclic thermal excursions experienced by the tooling by increasing the bulk die temperature. A preliminary assessment of alternative tool materials has led to the selection of nickel-based alloys Haynes 230 and Inconel 617 as potential candidates. These alloys were selected based on their elevated temperature physical and mechanical properties. Therefore, the overall objective of this research work was to predict the number of copper rotor die-casting cycles to the onset of heat checking (tool life) as a function of bulk die temperature (up to 650 °C) for Haynes 230 and Inconel 617 alloys. To achieve these goals, a 2D thermo-mechanical FEA was performed to evaluate strain ranges on selected die surfaces. The method of Universal Slopes (Strain Life Method) was then employed for thermal fatigue life predictions.

  19. Numerical simulation of temperature field in horizontal core-filling continuous casting for copper cladding aluminum rods

    NASA Astrophysics Data System (ADS)

    Su, Ya-jun; Liu, Xin-hua; Wu, Yong-fu; Huang, Hai-you; Xie, Jian-xin

    2013-07-01

    The steady-state temperature field of horizontal core-filling continuous casting (HCFC) for producing copper cladding aluminum rods was simulated by finite element method to investigate the effects of key processing parameters on the positions of solid-liquid interfaces (SLIs) of copper and aluminum. It is found that mandrel tube length and mean withdrawing speed have significant effects on the SLI positions of both copper and aluminum. Aluminum casting temperature ( T Al) (1003-1123 K) and secondary cooling water flux (600-900 L·h-1) have little effect on the SLI of copper but cause the SLI of aluminum to move 2-4 mm. When T Al is in a range of 1043-1123 K, the liquid aluminum can fill continuously into the pre-solidified copper tube. Based on the numerical simulation, reasonable processing parameters were determined.

  20. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  1. [Determination of copper alloy hardness, in original form and after casting as a function of casting techniques].

    PubMed

    Bombonatti, P E; de Barros, L E; Scaranelo, R M; Pellizzer, A J; Feitosa, S A

    1990-01-01

    It was evaluated the Vickers hardness of five high-copper casting alloys, in their original package form and after casting, according to the casting method used. That way, ten ingots, supplied by the manufacturers of each alloy, were included in self-curing acrylic resin, polished, numerated and submitted to Vickers hardness test at load of 200 g during 30 seconds. Afterwards the numerated ingots were removed from the acrylic resin and five of those were cast in an electrical casting machine and the other five in a centrifugal casting machine with an air/gas torch. The specimens obtained were included in self-curing acrylic resin, polished and submitted to Vickers hardness test. As a result it was verified that there is a variation of hardness among the alloys tested, and the use of the electrical casting machine produced lower hardness values than those produced when used the centrifugal casting machine with an air/gas torch. Also, there is a decrease of hardness of the cast alloys when they are tested in their original form and after casting. PMID:2099551

  2. [Effect of casting techniques on castability of copper-aluminum alloys].

    PubMed

    Scaranelo, R M; Bombonatti, P E; de Barros, L E; Pellizzer, A J

    1990-01-01

    It was evaluated the castability of four copper-aluminium alloy according the melting casting method used. The specimens were made using polyester mesh screen, with 11 x 11 filaments of 0.26 mm thick, fixed along of two adjacent edges in wax bar, with the sprue attached at their junction. The alloys were in an electrical casting machine and a centrifugal casting machine with an air/gas torch. The castability values were obtained by the percentage of completed segments of the resulting cast alloy screen. It was verified that the use of the electrical casting machine produced higher castability values to the copper-aluminium alloys than those produced by a centrifugal casting machine with an air/gas torch. PMID:2099550

  3. Emulsion based cast booster - a priming system

    SciTech Connect

    Gupta, R.N.; Mishra, A.K.

    2005-07-01

    This paper explores the potential of emulsion based cast booster to be used as primer to initiate bulk delivered emulsion explosives used in mines. An attempt has been made for comparative study between conventional cast booster and emulsion based cast booster in terms of the initiation process developed and their capability to develop and maintain the stable detonation process in the column explosives. The study has been conducted using a continuous velocity of detonation (VOD) measuring instrument. During this study three blasts have been monitored. In each blast two holes have been selected for study, the first hole being initiated with conventional cast booster while the other one with emulsion based cast booster. The findings of the study advocates that emulsion based cast booster is capable of efficient priming of bulk delivered column explosive with stable detonation process in the column. Further, the booster had advantages over the conventional PETN/TNT based cast booster. 5 refs., 2 figs., 1 tab., 1 photo.

  4. Numerical Simulation of Horizontal Continuous Casting Process of C194 Copper Alloy

    NASA Astrophysics Data System (ADS)

    Huang, Guojie; Xie, Shuisheng; Cheng, Lei; Cheng, Zhenkang

    2007-05-01

    Horizontal Continuous Casting (H.C.C) is an important method to cast C194 copper ingot. In this paper, numerical simulation is adopted to investigate the casting process in order to optimize the H.C.C technical parameters, such as the casting temperature, casting speed and cooling intensity. According to the numerical results, the reasonable parameters are that the casting temperature is between 1383K˜1463K, the casting speed is between 7.2m/h˜10.8m/h and the speed of cooling water is between 3.6m/s˜4.6m/s. The results of numerical simulation provide the significant reference to the subsequent experiments.

  5. Development of lead-free copper alloy-graphite casting. Annual report, January--December 1994

    SciTech Connect

    Rohatgi, P.K.

    1996-02-01

    Water model experiments were conducted to develop a two-stage stirring method for obtaining higher yields and a more uniform distribution of particles in copper alloys. This was followed by several melts for synthesis of copper-graphite alloys in which T1 was used as a wetting agent to improve the wettability of graphite in the copper melt. In the first stage, a vortex method was employed to facilitate the suction of graphite particles into the copper melt. In the second stage, the specially designed stirrer was used to avoid the formation of vortex in melt. The two stage stirring was found to considerably improve the recovery of graphite, over those obtained with the prior practice of single stage stirring. In addition, graphite recoveries increased with increasing Ti content. Flotation, fluidity, and directional solidification experiments were also conducted on copper-graphite alloys synthesized in this study. Tests showed that the spiral fluidity length of the yellow brass alloy increased with temperature and decreased with graphite. The fluidity of copper-graphite alloys investigated to date remained adequate to make a variety of castings. The observations of microstructure of directional solidification and flotation showed that in certain castings the graphite particles were agglomerated and they float to the upper part of the castings where they reduced the size of grains. However, in the agglomerated form, the graphite particles improved the machinability of copper alloys in a manner similar to lead. The result of the first years work provide an improved method of synthesis of lead free copper graphite alloys with improved machinability and adequate fluidity. Future work will continue to further improve the distribution of graphite particles in casting while retaining adequate fluidity and improved machinability. Techniques like centrifugal casting will be developed to concentrate graphite in regions where it is required for machinability in bearings.

  6. The Structure and Properties of Cast Iron Alloyed with Copper

    NASA Astrophysics Data System (ADS)

    Razumakov, A. A.; Stepanova, N. V.; Bataev, I. A.; Lenivtseva, O. G.; Riapolova, Iu Iu; Emurlaev, K. I.

    2016-04-01

    Cast iron with 3 wt. % Cu was prepared by induction melting and casting in sand molds. The structure of the samples was studied using light microscopy (LM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The addition of Cu promoted formation of pearlite and slightiy decreased the volume fraction of graphite. No Cu inclusions were found by LM and SEM. The nanoprecipitations of ε-Cu in lamellar pearlite were observed by TEM. The properties of the Cu-alloyed cast iron were compared with the properties of cast iron not alloyed with Cu. The hardness of cast iron after alloying with Cu increased and the friction coefficient decreased in comparison with the reference sample.

  7. Development of lead-free copper alloy-graphite castings. Technical report, January 1994--December 1994

    SciTech Connect

    Rohatgi, P.K.

    1995-07-01

    Water model experiments were conducted to develop a two-stage stirring method for obtaining higher yields and a more uniform distribution of graphite particles in copper alloys. This was followed by several melts for synthesis of copper-graphite alloys in which Ti was used as a wetting agent to improve the wettability of graphite in the copper melt. In the first stage, a vortex method was employed to facilitate the addition of graphite particles into the copper melt. In the second stage, a specially designed stirrer was used for uniform particle distribution while avoiding the formation of vortex in the melt. The two-stage stirring was found to considerably improve the recovery of graphite, over those obtained with the prior practice of single-stage stirring and resulting in a more uniform particle distribution. In addition, graphite recoveries increased with increasing Ti content in the range investigated. Floatation, fluidity, and directional solidification experiments were also conducted on copper-graphite alloys synthesized in this study. Fluidity tests showed that the spiral fluidity length of the yellow brass alloy increased with temperature and decreased with graphite. The fluidity of copper-graphite alloys investigated to-date remained adequate to make a variety of castings. The observations of casting microstructure under directional solidification and floatation showed that in certain castings the graphite particles remained agglomerated, and they readily floated to the upper part of the castings where they reduced the size of gains. However, even in the agglomerated form, the graphite particles improved the machinability of copper alloys in a manner similar to lead. The results of the first year work provide an improved method of synthesis of lead free copper graphite alloys with improved machinability and adequate fluidity.

  8. Numerical simulation of the solidification processes of copper during vacuum continuous casting

    NASA Astrophysics Data System (ADS)

    Tsai, D. C.; Hwang, W. S.

    2012-03-01

    A numerical simulation method is used to analyze the microstructure evolution of 8-mm-diameter copper rods during the vacuum continuous casting (VCC) process. The macro-microscopic coupling method is adopted to develop a temperature field model and a microstructure prediction model. The effects of casting parameters, including casting speed, pouring temperature, cooling rate, and casting dimension on the location and shape of the solid-liquid (S/L) interface and solidified microstructure are considered. Simulation results show that the casting speed has a large effect on the position and shape of the S/L interface and grain morphology. With an increase of casting speed, the shape of the S/L interface changes from a planar shape into an elliptical shape or a narrow, pear shape, and the grain morphology indicates a change from axial growth to axial-radial growth or completely radial growth. The simulation predictions agree well with the microstructure observations of cast specimens. Further analysis of the effects of other casting parameters on the position and shape of the S/L interface reveals that the casting dimension has more influence on the position and shape of the S/L interface and grain morphology than do pouring temperature and cooling rate. The simulation results can be summarized to obtain a discriminant of shape factor (η), which defines the shape of the S/L interface and grain morphology.

  9. Effects of Processing Parameters on the Fabrication of Copper Cladding Aluminum Rods by Horizontal Core-Filling Continuous Casting

    NASA Astrophysics Data System (ADS)

    Su, Ya-Jun; Liu, Xin-Hua; Huang, Hai-You; Wu, Chun-Jing; Liu, Xue-Feng; Xie, Jian-Xin

    2011-02-01

    Copper cladding aluminum (CCA) rods with a diameter of 30 mm and a sheath thickness of 3 mm were fabricated by horizontal core-filling continuous casting (HCFC) technology. The effects of key processing parameters, such as the length of the mandrel tube of composite mold, aluminum casting temperature, flux of the secondary cooling water, and mean withdrawing speed were optimized based on some quality criteria, including the uniformity of the sheath thickness, integrality of the rods, and thickness of the interface. The causes of internal flaws formation of CCA rods were also discussed. The results showed that the continuity of the liquid aluminum core-filling process and the interface reaction control between solid copper and liquid aluminum were two key problems that strongly affected the stability of the casting process and the product quality. Our research indicated that for the CCA rod with the previously mentioned size, the optimal length of mandrel tube was 210 mm. A shorter mandrel tube allowed of easier erosion at the interface, which led to a nonuniform sheath thickness. Conversely, it tended to result in a discontinuous filling process of liquid aluminum, which causes shrinkage or cold shuts. The optimal casting temperatures of copper and aluminum were 1503 K (1230 °C) and 1043 K to 1123 K (770 °C to 850 °C), respectively. When the casting temperature of aluminum was below 1043 K (770 °C), the casting process would be discontinuous, resulting in shrinkages or cold shuts. Nevertheless, when the casting temperature of aluminum was higher than 1123 K (850 °C), a severe interface reaction between solid copper and liquid aluminum would occur. The proper flux of the secondary cooling water and the mean withdrawing speed were determined as 600 to 800 L/h and 60 to 87 mm/min, respectively. In the previously mentioned proper ranges of processing parameters, the interfacial shear strengths of CCA rods were 40.5 to 67.9 MPa.

  10. Fabrication of Porous Copper with Directional Pores by Continuous Casting Technique Through Thermal Decomposition of Hydride

    NASA Astrophysics Data System (ADS)

    Ide, Takuya; Tsunemi, Akihiro; Nakajima, Hideo

    2014-08-01

    Lotus-type porous copper with aligned long cylindrical pores was fabricated by continuous casting technique through thermal decomposition method (TDM) in an argon atmosphere of 0.1 MPa. A pellet of titanium hydride was supplied into molten copper with adjusting the time interval to maintain the constant concentration of hydrogen to be dissolved in the melt, when the transfer velocity of the unidirectional solidification is changed. Long lotus-type porous copper slabs were fabricated with constant solidification velocity. The effect of the transfer velocity on the porosity and pore size was investigated. The average pore diameter was independent of the transfer velocity, but the porosity is slightly dependent on the velocity. It is apparent that the continuous casting technique can be applicable for production of lotus metals through TDM.

  11. The cast aluminum denture base. Part II: Technique.

    PubMed

    Halperin, A R; Halperin, G C

    1980-07-01

    A technique to wax-up and cast an aluminum base and a method to incorporate the base into the final denture base has been discussed. This technique does not use induction casting, rather it uses two casting ovens and a centrifugal casting machine. PMID:6991680

  12. Conventionally cast and forged copper alloy for high-heat-flux thrust chambers

    NASA Technical Reports Server (NTRS)

    Kazaroff, John M.; Repas, George A.

    1987-01-01

    The combustion chamber liner of the space shuttle main engine is made of NARloy-Z, a copper-silver-zirconium alloy. This alloy was produced by vacuum melting and vacuum centrifugal casting; a production method that is currently now available. Using conventional melting, casting, and forging methods, NASA has produced an alloy of the same composition called NASA-Z. This report compares the composition, microstructure, tensile properties, low-cycle fatigue life, and hot-firing life of these two materials. The results show that the materials have similar characteristics.

  13. Increasing the life of molds for casting copper and its alloys

    NASA Astrophysics Data System (ADS)

    Smirnov, A. N.; Spiridonov, D. V.

    2010-12-01

    The work of the molds intended for casting copper and copper alloys in semicontinuous casters for producing flat billets is considered. It is shown that, to increase the resistance of mold plates, the inner space of the mold should have a taper shape toward the casting direction and take into account the shrinkage of the linear dimensions of the ingot during its motion in the mold. The taper shape increases the intensity and uniformity of heat removal due to close contact between the ingot and the mold inner surface. Testing of new design molds under industrial conditions demonstrates that their resistance increases by a factor of 4.0-4.5. The taper effect of the mold plates is much more pronounced in their narrow faces.

  14. Land-based turbine casting initiative

    SciTech Connect

    Mueller, B.A.; Spicer, R.A.

    1995-10-01

    The Advanced Turbine Systems (ATS) program has set goals which include a large-scale utility turbine efficiency that exceeds 60 percent (LHV) on natural gas and an industrial turbine system heat rate improvement of 15 percent. To meet these goals, technological advances developed for aircraft gas turbine engines need to be applied to land based gas turbines. These technological advances include: directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. Equiaxed and directionally solidified castings are employed in current land based power generation equipment. These castings do not possess the ability to meet the efficiency targets as outlined above. The production use of premium single crystal components with complex internal cooling schemes in the latest generation of alloys is necessary to meet the ATS goals. However, at present, the use of single crystal components with complex internal cooling schemes is restricted to industrial sized or aeroderivative engines, and prototype utility sized components.

  15. Development of lead-free copper alloy graphite castings. Annual report for the period January through December 1996

    SciTech Connect

    Rohatgi, P.K.

    1997-03-01

    Centrifugal casting of Copper alloys containing graphite particles established the feasibility of making hollow cylindrical castings. In theses castings, the graphite particles are segregated to the inner periphery making them well suited for bearing applications because of the lubricity of the graphite particles. The recovery of graphite is found to be around 90%. Chemical analysis shows that the average concentration of graphite particles near the inner periphery is 13 vol.% (3.5 wt.%) and 16.3 vol.% (4.54 wt.%) for castings made from melts originally containing 7 vol.% (2 wt.%) and 13 vol.% (3.5 wt. %) graphite particles, respectively. Hardness tests show that as the volume fraction of graphite particles increases, the hardness values in the graphite rich zone is found to be widely scattered. The results indicate that it is feasible to centrifugally cast copper alloys containing dispersed graphite particles to produce cylindrical components with graphite rich inner periphery for bearing and plumbing applications.

  16. Analysis of chill-cast NiAl intermetallic compound with copper additions

    NASA Astrophysics Data System (ADS)

    Colin, J.; Gonzalez, C.; Herrera, R.; Juarez-Islas, J. A.

    2002-10-01

    This study carried out a characterization of chill-cast NiAl alloys with copper additions, which were added to NiAl, such that the resulting alloy composition occurred in the β-field of the ternary NiAlCu phase diagram. The alloys were vacuum induction melted and casted in copper chill molds to produce ingots 0.002 m thick, 0.020 m wide, and 0.050 m long. X-ray diffractometry (XRD) and transmission electron microscopy (TEM) performed in chill-cast ingots identified mainly the presence of the β-(Ni,Cu)Al phase. As-cast ingots showed essentially no ductility at room temperature except for the Ni50Al40Cu10 alloy, which showed 1.79% of elongation at room temperature. Ingots with this alloy composition were then heat treated under a high-purity argon atmosphere at 550 °C (24 h) and cooled either in the furnace or in air, until room temperature was reached. β-(Ni,Cu)Al and γ'(Ni,Cu)3Al were present in specimens cooled in the furnace and β-(Ni,Cu)Al, γ'(Ni,Cu)3Al plus martensite-(Ni,Cu)Al were present in specimens cooled in air. Thermogravimetric analysis indicated that martensite transformation was the result of a solid-state reaction with M s ˜ 470 and M f ˜ 430 °C. Tensile tests performed on bulk heat-treated ingots showed room-temperature ductility between 3 and 6%, depending on the cooling media.

  17. Microstructure and Mechanical Properties of As-Cast Ductile Irons Alloyed with Manganese and Copper

    NASA Astrophysics Data System (ADS)

    Dasgupta, Ranjan Kumar; Mondal, Dipak Kumar; Chakrabarti, Ajit Kumar; Ganguli, Ashis Chandra

    2012-08-01

    The present investigation was carried out to study the effect of manganese and copper addition, singly as well as in combination, on the microstructure, micro-segregation, and mechanical properties of ductile irons. Alloy A (3.18C, 2.64Si, 0.45Mn), alloy B (3.35C, 2.51Si, 0.82Mn), alloy C (3.16C, 2.80Si, 1.08Mn, 0.56Cu), and alloy D (3.18C, 3.00Si, 1.04Mn, 1.13Cu) were melted and cast in the form of Y-block test pieces. The cast microstructures varied from ferrito-pearlitic in alloys A, B, and C to pearlitic in alloy D. However, on XRD analysis and SEM examination, the presence of martensite patches was also detected. There was a marginal decrease in nodule count in alloy B. In alloys C and D, nodule counts were higher, but the proportion of ferrite decreased drastically. Alloy D was found to be the strongest (UTS ≈ 800 MPa, El = 5%) with alloys A and C coming next in strength; while alloy B was weakest of the four. The presence of martensite patches in association with pearlite appears to be responsible for low toughness of these alloys. Microprobe analysis shows some silicon segregation near the graphite nodules and practically little segregation of manganese. Elemental mapping by FE-SEM does not indicate any manganese segregation.

  18. Microporosity Prediction and Validation for Ni-based Superalloy Castings

    NASA Astrophysics Data System (ADS)

    Guo, J.; Beckermann, C.; Carlson, K.; Hirvo, D.; Bell, K.; Moreland, T.; Gu, J.; Clews, J.; Scott, S.; Couturier, G.; Backman, D.

    2015-06-01

    Microporosityin high performance aerospace castings can reduce mechanical properties and consequently degrade both component life and durability. Therefore, casting engineers must be able to both predict and reduce casting microporosity. A dimensionless Niyama model has been developed [1] that predicts local microporosity by accounting for local thermal conditions during casting as well as the properties and solidification characteristics of the cast alloy. Unlike the well-known Niyama criterion, application of the dimensionless Niyama model avoids the need to find a threshold Niyama criterion below which shrinkage porosity forms - a criterion which can be determined only via extensive alloy dependent experimentation. In the present study, the dimensionless Niyama model is integrated with a commercial finite element casting simulation software, which can now more accurately predict the location-specific shrinkage porosity volume fraction during solidification of superalloy castings. These microporosity predictions are validated by comparing modelled results against radiographically and metallographically measured porosity for several Ni-based superalloy equiaxed castings that vary in alloy chemistry with a focus on plates of changing draft angle and thickness. The simulation results agree well with experimental measurements. The simulation results also show that the dimensionless Niyama model can not only identify the location but also the average volume fraction of microporosity distribution in these equiaxed investment cast Ni-based superalloy experiments of relatively simple geometry.

  19. 25. Detail of cast iron lamp post base with fluted ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    25. Detail of cast iron lamp post base with fluted wooded post at top, located at north end of bridge. VIEW NORTHEAST - Chelsea Street Bridge & Draw Tender's House, Spanning Chelsea River, Boston, Suffolk County, MA

  20. DETAIL VIEW OF BASE OF CAST IRON TOWER SHOWING THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF BASE OF CAST IRON TOWER SHOWING THE FABRICATING MARK OF STARBUCK IRON WORKS, TROY, NY - Bidwell Bar Suspension Bridge & Stone Toll House, Near Lake Oroville (moved from fork of Feather River), Oroville, Butte County, CA

  1. 10. DETAIL OF CAST IRON COLUMN BASE ON FIRST FLOOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. DETAIL OF CAST IRON COLUMN BASE ON FIRST FLOOR STOREFRONT, SHOWING MANUFACTURER'S STAMP: IOWA IRON WOKS CO. DUBUQUE. VIEW TO SOUTHWEST. - Commercial & Industrial Buildings, Dubuque Seed Company Warehouse, 169-171 Iowa Street, Dubuque, Dubuque County, IA

  2. Awareness Programs and Change in Taste-Based Caste Prejudice

    PubMed Central

    Banerjee, Ritwik; Datta Gupta, Nabanita

    2015-01-01

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Garry Becker in his seminal work on taste based discrimination, in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste and the reduction is sustained over time. Second, we find that the treatment reduces the prejudice levels of those in the left tail of the prejudice distribution - the group which can potentially affect real outcomes as predicted by the theory. And finally, a larger share of the treatment group subjects exhibit favorable opinion about reservation in jobs for the lower caste. PMID:25902290

  3. Bifilm Defects in Ni-Based Alloy Castings

    NASA Astrophysics Data System (ADS)

    Campbell, John; Tiryakioğlu, Murat

    2012-08-01

    The Ni-base superalloys, which are normally melted and cast in a vacuum, entrain their surface-oxide film during turbulent pouring of the melt; unfortunately at this time, this process is universally practiced for investment castings of these materials. The entrained film becomes a bifilm crack automatically, so that cast alloys have a large population of cracks that controls their failure behavior. The problems of the growth of single crystals and the welding of polycrystalline alloys are reviewed to illustrate the central role of bifilms in the cracking of turbine blades, the heat-affected zones of welds, and the reliability of properties. It has been demonstrated that improved gravity pouring systems can reduce these problems significantly, but only countergravity filling of molds is expected to result in defect-free castings. Recent cases in which turbine blades failed in service are examined, and the central role of bifilm defects in these failures is discussed.

  4. Interfacial Microstructure and Bonding Strength of Copper Cladding Aluminum Rods Fabricated by Horizontal Core-Filling Continuous Casting

    NASA Astrophysics Data System (ADS)

    Su, Ya-Jun; Liu, Xin-Hua; Huang, Hai-You; Liu, Xue-Feng; Xie, Jian-Xin

    2011-12-01

    Copper cladding aluminum (CCA) rods with a diameter of 30 mm and a sheath thickness of 3 mm were fabricated by horizontal core-filling continuous casting (HCFC) technology. The microstructure and morphology, distribution of chemical components, and phase composition of the interface between Cu and Al were characterized by scanning electron microscope (SEM), transmission electron microscope (TEM), and energy dispersive spectrometer (EDS). The formation mechanism of the interface and the effects of key processing parameters, e.g., aluminum casting temperature, secondary cooling intensity, and mean withdrawing speed on the interfacial microstructure and bonding strength were investigated. The results show that the CCA rod has a multilayered interface, which is composed of three sublayers—sublayer I is Cu9Al4 layer, sublayer II is CuAl2 layer, and sublayer III is composed of α-Al/CuAl2 pseudo eutectic. The thickness of sublayer III, which occupies 92 to 99 pct of the total thickness of the interface, is much larger than the thicknesses of sublayers I and II. However, the interfacial bonding strength is dominated by the thicknesses of sublayers I and II; i.e., the bonding strength decreases with the rise of the thicknesses of sublayers I and II. When raising the aluminum casting temperature, the total thickness of the interface increases while the thicknesses of sublayers I and II decrease and the bonding strength increases. Either augmenting the secondary cooling intensity or increasing the mean withdrawing speed results in the decrease in both total thickness of the interface and the thicknesses of sublayers I and II, and an increase in the interfacial bonding strength. The CCA rod with the largest interfacial bonding strength of 67.9 ± 0.5 MPa was fabricated under such processing parameters as copper casting temperature 1503 K (1230 °C), aluminum casting temperature 1063 K (790 °C), primary cooling water flux 600 L/h, secondary cooling water flux 700 L/h, and

  5. Aluminum-Based Cast In Situ Composites: A Review

    NASA Astrophysics Data System (ADS)

    Pramod, S. L.; Bakshi, Srinivasa R.; Murty, B. S.

    2015-06-01

    In situ composites are a class of composite materials in which the reinforcement is formed within the matrix by reaction during the processing. In situ method of composite synthesis has been widely followed by researchers because of several advantages over conventional stir casting such as fine particle size, clean interface, and good wettability of the reinforcement with the matrix and homogeneous distribution of the reinforcement compared to other processes. Besides this, in situ processing of composites by casting route is also economical and amenable for large scale production as compared to other methods such as powder metallurgy and spray forming. Commonly used reinforcements for Al and its alloys which can be produced in situ are Al2O3, AlN, TiB2, TiC, ZrB2, and Mg2Si. The aim of this paper is to review the current research and development in aluminum-based in situ composites by casting route.

  6. Soft magnetic properties of bulk FeCoMoPCBSi glassy core prepared by copper mold casting

    NASA Astrophysics Data System (ADS)

    Zhang, Mingxiao; Kong, Fanli; Wang, Anding; Chang, Chuntao; Shen, Baolong

    2012-04-01

    Bulk Fe66Co10Mo3.5P10C4B4Si2.5 glassy core of 10 mm in outer diameter, 6 mm in inner diameter, and 1 mm in thickness was successfully prepared by copper mold casting. The effects of annealing treatments on magnetic properties and microstructure of these cores were investigated. After an optimum annealing treatment, the resulting bulk glassy core exhibits good magnetic properties, i.e., high saturation magnetic flux density of 1.23 T, low coercive force of 1.0 A/m, high maximum permeability of 450 000, respectively. In addition, the glassy core also shows low core loss of 0.4 W/kg at 50 Hz and at maximum magnetic flux density of 1 T. The synthesis of bulk glassy core with excellent magnetic properties is encouraging for enlarging the application field of ferromagnetic bulk glassy alloys.

  7. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  8. Copper-Based Nanomaterials for Cancer Imaging and Therapy.

    PubMed

    Zhou, Min; Tian, Mei; Li, Chun

    2016-05-18

    Copper based nanoparticles (NPs) have attracted increased attention for biomedical applications. Copper chalcogenide NPs exhibit strong absorption in near-infrared region, demonstrate highly efficient light-to-heat transformation under near-infrared laser irradiation, and cause selective thermal destruction to the tumor. Smaller copper NPs display fluorescence signal and capability for optical imaging. Copper based NPs also serve as a versatile vehicle for drug delivery and image-guided therapy. This review covers recent advances related to the biomedical application of copper based NPs, with a focus on cancer imaging and therapy. We also discuss challenges to their successful clinical translation. PMID:27094828

  9. The metallography of a nickel base casting alloy.

    PubMed

    Lewis, A J

    1975-10-01

    Three groups of tensile test pieces were produced using a nickel base partial denture casting alloy and employing induction fusion in each case. The first group was produced fro new metal, the second from metal which had been recast four times, and the third from new overheated metal. Samples of alloy were cut from each group, and together with a piece from an original ingot, were mounted, polished, etched, and examined under a metallurgical microscope. PMID:1108851

  10. Method of casting pitch based foam

    DOEpatents

    Klett, James W.

    2002-01-01

    A process for producing molded pitch based foam is disclosed which minimizes cracking. The process includes forming a viscous pitch foam in a container, and then transferring the viscous pitch foam from the container into a mold. The viscous pitch foam in the mold is hardened to provide a carbon foam having a relatively uniform distribution of pore sizes and a highly aligned graphic structure in the struts.

  11. Fluid casting of particle-based articles

    DOEpatents

    Menchhofer, Paul

    1995-01-01

    A method for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets or hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product.

  12. Fluid casting of particle-based articles

    DOEpatents

    Menchhofer, P.

    1995-03-28

    A method is disclosed for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product. 1 figure.

  13. Casting of particle-based hollow shapes

    DOEpatents

    Menchhofer, P.

    1997-09-09

    A method is disclosed for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product. 9 figs.

  14. Casting of particle-based hollow shapes

    DOEpatents

    Menchhofer, P.

    1995-05-30

    A method is disclosed for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product. 9 figs.

  15. Influence of heat treatment on the microstructure and wear behavior of end-chill cast Zn-27Al alloys with different copper content

    NASA Astrophysics Data System (ADS)

    Jeshvaghani, R. Arabi; Ghahvechian, H.; Pirnajmeddin, H.; Shahverdi, H. R.

    2016-04-01

    The aim of this paper was to study the effect of heat treatment on the microstructure and wear behavior of Zn-27Al alloys with different copper content. In order to study the relationship between microstructure features and wear behavior, the alloys prepared by an end-chill cast apparatus and then heat treated. Heat treatment procedure involved solutionizing at temperature of 350 °C for 72 h followed by cooling within the furnace to room temperature. Microstructural characteristics of as-cast and heat-treated alloys at different distances from the chill were investigated by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction. Wear tests were performed using a pin-on-disk test machine. To determine the wear mechanisms, the worn surfaces of the samples were also examined by SEM and EDS. Results showed that heat treatment led to the complete dissolution of as-cast dendritic microstructure and formation of a fine lamellar structure with well-distributed microconstituents. Moreover, addition of copper up to 1 wt% had no significant change in the microstructure, while addition of 2 and 4 wt% copper resulted in formation of ɛ (CuZn4) particle in the interdendritic regions. The influence of copper content on the wear behavior of the alloys was explained in terms of microstructural characteristics. Delamination was proposed as the dominant wear mechanism.

  16. Cast Fe-base cylinder/regenerator housing alloy

    NASA Technical Reports Server (NTRS)

    Larson, F.; Kindlimann, L.

    1980-01-01

    The development of an iron-base alloy that can meet the requirements of automotive Stirling engine cylinders and regenerator housings is described. Alloy requirements are as follows: a cast alloy, stress for 5000-hr rupture life of 200 MPa (29 ksi) at 775 C (1427 F), oxidation/corrosion resistance comparable to that of N-155, compatibility with hydrogen, and an alloy cost less than or equal to that of 19-9DL. The preliminary screening and evaluation of ten alloys are described.

  17. COPPER

    EPA Science Inventory

    The report is a review of current knowledge of the distribution of copper in the environment and living things. Metabolism and the effects of copper in the biosphere are also considered. Copper compounds are common and widely distributed in nature. They are also extensively mined...

  18. Direct Isosurface Ray Casting of NURBS-Based Isogeometric Analysis.

    PubMed

    Schollmeyer, Andre; Froehlich, Bernd

    2014-09-01

    In NURBS-based isogeometric analysis, the basis functions of a 3D model's geometric description also form the basis for the solution space of variational formulations of partial differential equations. In order to visualize the results of a NURBS-based isogeometric analysis, we developed a novel GPU-based multi-pass isosurface visualization technique which performs directly on an equivalent rational Bézier representation without the need for discretization or approximation. Our approach utilizes rasterization to generate a list of intervals along the ray that each potentially contain boundary or isosurface intersections. Depth-sorting this list for each ray allows us to proceed in front-to-back order and enables early ray termination. We detect multiple intersections of a ray with the higher-order surface of the model using a sampling-based root-isolation method. The model's surfaces and the isosurfaces always appear smooth, independent of the zoom level due to our pixel-precise processing scheme. Our adaptive sampling strategy minimizes costs for point evaluations and intersection computations. The implementation shows that the proposed approach interactively visualizes volume meshes containing hundreds of thousands of Bézier elements on current graphics hardware. A comparison to a GPU-based ray casting implementation using spatial data structures indicates that our approach generally performs significantly faster while being more accurate. PMID:26357373

  19. The metallography of heat treatment effects in a nickel-base casting alloy. A preliminary report.

    PubMed

    Goodall, T G; Lewis, A J

    1979-08-01

    A series of standard tensile specimens produced from a nickel-base removable partial denture casting alloy were subjected to heat treatments at three temperatures and three periods at each temperature. The microstructures developed within the castings disclose changes in both the matrix and interdendritic zones. PMID:296698

  20. Biological and Environmental Transformations of Copper-Based Nanomaterials

    PubMed Central

    Wang, Zhongying; Von Dem Bussche, Annette; Kabadi, Pranita K.; Kane, Agnes B.; Hurt, Robert H.

    2013-01-01

    Copper-based nanoparticles are an important class of materials with applications as catalysts, conductive inks, and antimicrobial agents. Environmental and safety issues are particularly important for copper-based nanomaterials because of their potential large-scale use and their high redox activity and toxicity reported from in vitro studies. Elemental nanocopper oxidizes readily upon atmospheric exposure during storage and use, so copper oxides are highly relevant phases to consider in studies of environmental and health impacts. Here we show that copper oxide nanoparticles undergo profound chemical transformations under conditions relevant to living systems and the natural environment. Copper oxide nanoparticle (CuO-NP) dissolution occurs at lysosomal pH (4-5), but not at neutral pH in pure water. Despite the near-neutral pH of cell culture medium, CuO-NPs undergo significant dissolution in media over time scales relevant to toxicity testing due to ligand-assisted ion release, in which amino acid complexation is an important contributor. Electron paramagnetic resonance (EPR) spectroscopy shows that dissolved copper in association with CuO-NPs are the primary redox-active species. CuO-NPs also undergo sulfidation by a dissolution-reprecipitation mechanism, and the new sulfide surfaces act as catalysts for sulfide oxidation. Copper sulfide NPs are found to be much less cytotoxic than CuO NPs, which is consistent with the very low solubility of CuS. Despite this low solubility of CuS, EPR studies show that sulfidated CuO continues to generate some ROS activity due to the release of free copper by H2O2 oxidation during the Fenton-chemistry-based EPR assay. While sulfidation can serve as a natural detoxification process for nanosilver and other chalcophile metals, our results suggest that sulfidation may not fully and permanently detoxify copper in biological or environmental compartments that contain reactive oxygen species. PMID:24032665

  1. GRCop-84: A High Temperature Copper-based Alloy For High Heat Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    2005-01-01

    While designed for rocket engine main combustion chamber liners, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) offers potential for high heat flux applications in industrial applications requiring a temperature capability up to approximately 700 C (1292 F). GRCop-84 is a copper-based alloy with excellent elevated temperature strength, good creep resistance, long LCF lives and enhanced oxidation resistance. It also has a lower thermal expansion than copper and many other low alloy copper-based alloys. GRCop-84 can be manufactured into a variety of shapes such as tubing, bar, plate and sheet using standard production techniques and requires no special production techniques. GRCop-84 forms well, so conventional fabrication methods including stamping and bending can be used. GRCop-84 has demonstrated an ability to be friction stir welded, brazed, inertia welded, diffusion bonded and electron beam welded for joining to itself and other materials. Potential applications include plastic injection molds, resistance welding electrodes and holders, permanent metal casting molds, vacuum plasma spray nozzles and high temperature heat exchanger applications.

  2. A method for surface quality assessment of die-castings based on laser triangulation

    NASA Astrophysics Data System (ADS)

    Bračun, Drago; Gruden, Valter; Možina, Janez

    2008-04-01

    This paper presents a new method for the surface quality assessment of safety-critical die-castings. We have developed a measurement system that measures the surface of a die-casting and provides quantitative surface quality assessment within a die-casting cycle of 70 s. The measurement system, based on the laser triangulation principle, has an asymmetrical measuring range and is capable of high-resolution measurements of the casting surface (0.02 mm). Geometry specific parameters (flatness of the particular surface region, average deviation of the measured points and height of the surface defects) are calculated from the acquired surface data and then checked whether/how they fit within the tolerances specified in a technical documentation. The method has been tested in the laboratory by examination of a sample of castings taken randomly from the production process. A comparison of the results obtained by this method and by a qualified operator has shown good agreement.

  3. A simple, safe and affordable cast-based guided implant placement system.

    PubMed

    Stumpel, Lambert J

    2015-03-01

    A fully restrictive surgical guide allows controlled execution of a preoperatively planned osteotomy and subsequent implant placement. There are two fabrication modes. One is a digital path, where these guides can be fabricated based on data from a cone beam CT source. Alternatively, 3-D data can be derived from a dental cast and periapical radiographs. The 3D Click Guide is a cast-based, fully restrictive surgical guide that can be generated in the dental office. PMID:25864302

  4. Relative bioavailability of copper in tribasic copper chloride to copper in copper sulfate for laying hens based on egg yolk and feather copper concentrations.

    PubMed

    Kim, J W; Kim, J H; Shin, J E; Kil, D Y

    2016-07-01

    This experiment was conducted to determine the relative bioavailability (RBV) of Cu in tribasic copper chloride (TBCC) to Cu in copper sulfate (monohydrate form; CuSO4·H2O) for layer diets based on egg yolk and feather Cu concentrations. A total of 252, 72-wk-old Hy-Line Brown laying hens were allotted to 1 of 7 treatments with 6 replicates consisting of 6 hens per replicate in a completely randomized design. Hens were fed corn-soybean meal-based basal diets supplemented with 0 (basal), 100, 200, or 300 mg/kg Cu from CuSO4 or TBCC for 4 wk. Results indicated that egg production, egg weight, and egg mass were not affected by dietary treatments. However, increasing inclusion levels of Cu in diets from CuSO4 decreased (P < 0.05) feed conversion ratio (FCR), whereas increasing inclusion levels of Cu in diets from TBCC did not affect FCR, indicating significant interaction (P < 0.05). Increasing inclusion levels of Cu from TBCC or CuSO4 increased (P < 0.05) Cu concentrations of egg yolk and feathers. Feather Cu concentrations were greater (P < 0.01) for hens fed diets containing CuSO4 than for hens fed diets containing TBCC. The values for the RBV of Cu in TBCC to Cu in CuSO4 based on log10 transformed egg yolk and feather Cu concentrations were 107.4% and 69.5%, respectively. These values for the RBV of Cu in TBCC did not differ from Cu in CuSO4 (100%). The RBV measured in egg yolk did not differ from the RBV measured in feather. In conclusion, the RBV of Cu in TBCC to Cu in CuSO4 can be determined using Cu concentrations of egg yolk and feathers although the values depend largely on target tissues of laying hens. For a practical application, however, the RBV value of Cu in TBCC to Cu in CuSO4 could be 88.5% when the RBV values determined using egg yolk and feather Cu concentrations were averaged. PMID:26944968

  5. Fiber laser cladding of nickel-based alloy on cast iron

    NASA Astrophysics Data System (ADS)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  6. Copper

    Integrated Risk Information System (IRIS)

    Copper ; CASRN 7440 - 50 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogenic Effects )

  7. Caste-, work-, and descent-based discrimination as a determinant of health in social epidemiology.

    PubMed

    Patil, Rajan R

    2014-01-01

    Social epidemiology explores health in the context of broad social determinants of health, where the boundary lines between health and politics appear increasingly blurred. Social determinants of health such as caste, discrimination, and social exclusion are inherently political in nature, hence it becomes imperative to look at health through a broader perspective of political philosophy, ideology, and caste that imposes enormous obstacles to a person's full attainment of civil, political, economic, social, and cultural rights. Caste is descent based and hereditary in nature. It is a characteristic determined by one's birth into a particular caste, irrespective of the faith practiced by the individual. Caste denotes a system of rigid social stratification into ranked groups defined by descent and occupation. Under various caste systems throughout the world, caste divisions also dominate in housing, marriage, and general social interaction divisions that are reinforced through the practice and threat of social ostracism, economic boycotts, and even physical violence-all of which undermine health equality. PMID:24871772

  8. Mathematical Modeling of Surface Roughness of Castings Produced Using ZCast Direct Metal Casting

    NASA Astrophysics Data System (ADS)

    Chhabra, M.; Singh, R.

    2015-04-01

    Aim of this investigation is to develop a mathematical model for predicting surface roughness of castings produced using ZCast process by employing Buckingham's π-theorem. A relationship has been proposed between surface roughness of castings and shell wall thickness of the shell moulds fabricated using 3D printer. Based on model, experiments were performed to obtain the surface roughness of aluminium, brass and copper castings produced using ZCast process based on 3D printing technique. Based on experimental data, three best fitted third-degree polynomial equations have been established for predicting the surface roughness of castings. The predicted surface roughness values were then calculated using established best fitted equations. An error analysis was performed to compare the experimental and predicted data. The average prediction errors obtained for aluminium, brass and copper castings are 10.6, 2.43 and 3.12 % respectively. The obtained average surface roughness (experimental and predicted) values of castings produced are acceptable with the sand cast surface roughness values range (6.25-25 µm).

  9. Urinary casts

    MedlinePlus

    ... people with advanced kidney disease and chronic kidney failure . White blood cell (WBC) casts are more common ... Hyaline casts; Granular casts; Renal tubular epithelial casts; Waxy casts; Casts in the ...

  10. Urinary casts

    MedlinePlus

    ... Casts in the urine; Fatty casts; Red blood cell casts; White blood cell casts ... The absence of cellular casts or presence of a few hyaline casts is normal. The examples above are common measurements for results of ...

  11. Study on the solidification condition of exudation penetration occurrence in grey cast iron castings based on solidification simulation

    NASA Astrophysics Data System (ADS)

    Han, Jianmin; Hansen, S. F.

    2000-11-01

    The solidification condition of eutectic exudation penetration occurrence, a kind of casting defect in grey cast-iron castings, is studied with computer solidification simulation and experiments on specially designed castings. A hot hole refers to the solidification condition when the temperature gradient or solidifying time gradient from the centre to the surface at some location in a casting is positive during the solidification process. It is a term proposed in this paper to better describe the condition of exudation penetration occurrence and for predicting its location at hot spots in a casting. The term is useful for improving the foundry technology used for solving the penetration problem with the help of computer simulation.

  12. High coercivity microcrystalline Nd-rich Nd-Fe-Co-Al-B bulk magnets prepared by direct copper mold casting

    NASA Astrophysics Data System (ADS)

    Zhao, L. Z.; Hong, Y.; Fang, X. G.; Qiu, Z. G.; Zhong, X. C.; Gao, X. S.; Liu, Z. W.

    2016-06-01

    High coercivity Nd25Fe40Co20Al15-xBx (x=7-15) hard magnets were prepared by a simple process of injection casting. Different from many previous investigations on nanocomposite compositions, the magnets in this work contain hard magnetic Nd2(FeCoAl)14B, Nd-rich, and Nd1+ε(FeCo)4B4 phases. The magnetic properties, phase evolution, and microstructure of the as-cast and annealed magnets were investigated. As the boron content increased from 7 to 11 at%, the intrinsic coercivity Hcj of the as-cast magnet increased from 816 to 1140 kA/m. The magnets annealed at 750 °C have shown more regular and smaller grains than the as-cast alloys, especially for the x=11 alloy. The high intrinsic coercivities for the annealed alloys with x=8~11 result from the presence of small-sized grains in the microstructure. The highest Hcj of 1427 kA/m was obtained for the heat treated alloy with x=10. This work provides an alternative approach for preparing fully dense Nd-rich bulk hard magnets with relatively good properties.

  13. Laser cladding of nickel-based alloy coatings on copper substrates

    NASA Astrophysics Data System (ADS)

    Balu, Prabu; Rea, Edward; Deng, Justin

    2015-07-01

    The wear resistance of high-value copper components used in the metal casting, automotive, aerospace and electrical equipment industries can be improved by applying nickel (Ni)-based coatings through laser cladding. A high-power diode laser array providing continuous power levels up to 10 kilowatts with beam-shaping optics providing a rectangular focal region of various dimensions was used to deposit Ni-based alloy coatings with controlled thickness ranging from 0.3 mm to 1.6 mm in a single pass on copper (Cu) substrates. Slotted powder feeding plates with various discrete widths delivered uniform streams of powdered metal particles entrained in a carrier gas, matching the selected focal spot dimensions. To enhance laser beam coupling with the substrate and to avoid defects such as cracks, delamination and porosity, Cu substrates were preheated to a temperature of 300°C. The effect of heat input on microstructure of the cladding and extent of the heat-affected zone (HAZ) was evaluated using optical microscopy and scanning electron microscopy. Excessive heat input with longer interaction time increased dilution, porosity and expanded HAZ that significantly reduced the hardness of both the clad and the Cu substrates. Average microhardness of the Ni-C-B-Si-W alloy coating was 572 HV, which was almost 7 times greater than the hardness of the Cu substrate (84 HV).

  14. The future of copper in China--A perspective based on analysis of copper flows and stocks.

    PubMed

    Zhang, Ling; Cai, Zhijian; Yang, Jiameng; Yuan, Zengwei; Chen, Yan

    2015-12-01

    This study attempts to speculate on the future of copper metabolism in China based on dynamic substance flow analysis. Based on tremendous growth of copper consumption over the past 63 years, China will depict a substantially increasing trend of copper in-use stocks for the next 30 years. The highest peak will be possibly achieved in 2050, with the maximum ranging between 163 Mt and 171 Mt. After that, total stocks are expected to slowly decline 147-154 Mt by the year 2080. Owing to the increasing demand of in-use stocks, China will continue to have a profound impact on global copper consumption with its high import dependence until around 2020, and the peak demand for imported copper are expected to approach 5.5 Mt/year. Thereafter, old scrap generated by domestic society will occupy an increasingly important role in copper supply. In around 2060, approximately 80% of copper resources could come from domestic recycling of old scrap, implying a major shift from primary production to secondary production. With regard to the effect of lifetime distribution uncertainties in different end-use sectors of copper stocks on the predict results, uncertainty evaluation was performed and found the model was relatively robust to these changes. PMID:26204050

  15. High-Throughput Physiologically Based Toxicokinetic Models for ToxCast Chemicals

    EPA Science Inventory

    Physiologically based toxicokinetic (PBTK) models aid in predicting exposure doses needed to create tissue concentrations equivalent to those identified as bioactive by ToxCast. We have implemented four empirical and physiologically-based toxicokinetic (TK) models within a new R ...

  16. Casting Technology.

    ERIC Educational Resources Information Center

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  17. RP-1 Thermal Stability and Copper Based Materials Compatibility Study

    NASA Technical Reports Server (NTRS)

    Stiegemeier, B. R.; Meyer, M. L.; Driscoll, E.

    2005-01-01

    A series of electrically heated tube tests was performed at the NASA Glenn Research Center s Heated Tube Facility to investigate the effect that sulfur content, test duration, and tube material play in the overall thermal stability and materials compatibility characteristics of RP-1. Scanning-electron microscopic (SEM) analysis in conjunction with energy dispersive spectroscopy (EDS) were used to characterize the condition of the tube inner wall surface and any carbon deposition or corrosion formed during these runs. Results of the parametric study indicate that tests with standard RP-1 (total sulfur -23 ppm) and pure copper tubing are characterized by a depostion/deposit shedding process producing local wall temperature swings as high as 500 F. The effect of this shedding is to keep total carbon deposition levels relatively constant for run times from 20 minutes up to 5 hours, though increasing tube pressure drops were observed in all runs. Reduction in the total sulfur content of the fuel from 23 ppm to less than 0.1 ppm resulted in the elimination of deposit shedding, local wall temperature variation, and the tube pressure drop increases that were observed in standard sulfur level RP-1 tests. The copper alloy GRCop-84, a copper alloy developed specifically for high heat flux applications, was found to exhibit higher carbon deposition levels compared to identical tests performed in pure copper tubes. Results of the study are consistent with previously published heated tube data which indicates that small changes in fuel total sulfur content can lead to significant differences in the thermal stability of kerosene type fuels and their compatibility with copper based materials. In conjunction with the existing thermal stability database, these findings give insight into the feasibility of cooling a long life, high performance, high-pressure liquid rocket combustor and nozzle with RP-1.

  18. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  19. Effect of casting geometry on mechanical properties of two nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Johnston, J. R.; Dreshfield, R. L.; Collins, H. E.

    1976-01-01

    An investigation was performed to determine mechanical properties of two rhenium-free modifications of alloy TRW, and to evaluate the suitability of the alloy for use in a small integrally cast turbine rotor. The two alloys were initially developed using stress rupture properties of specimens machined from solid gas turbine blades. Properties in this investigation were determined from cast to size bars and bars cut from 3.8 by 7.6 by 17.8 cm blocks. Specimens machined from blocks had inferior tensile strength and always had markedly poorer rupture lives than cast to size bars. At 1,000 C the cast to size bars had shorter rupture lives than those machined from blades. Alloy R generally had better properties than alloy S in the conditions evaluated. The results show the importance of casting geometry on mechanical properties of nickel base superalloys and suggest that the geometry of a component can be simulated when developing alloys for that component.

  20. An Informatics Based Approach to Reduce the Grain Size of Cast Hadfield Steel

    NASA Astrophysics Data System (ADS)

    Dey, Swati; Pathak, Shankha; Sheoran, Sumit; Kela, Damodar H.; Datta, Shubhabrata

    2016-04-01

    Materials Informatics concept using computational intelligence based approaches are employed to bring out the significant alloying additions to achieve grain refinement in cast Hadfield steel. Castings of Hadfield steels used for railway crossings, requires fine grained austenitic structure. Maintaining proper grain size of this component is very crucial in order to achieve the desired properties and service life. This work studies the important variables affecting the grain size of such steels which includes the compositional and processing variables. The computational findings and prior knowledge is used to design the alloy, which is subjected to a few trials to validate the findings.

  1. The effect of aluminium on the metallography of a nickel base removable partial denture casting alloy.

    PubMed

    Lewis, A J

    1978-12-01

    Three special nickel-chromium alloys were prepared in which the aluminum levels were adjusted both above and below that of a commercial nickel base dental casting alloy. Tensile and metallographic evaluation of representative samples of the alloys were made and the changes in the properties of the alloys are reported. PMID:285671

  2. Mineralization procedure for determination of copper in aerosols using photometric method based on copper-BPKQH complex

    SciTech Connect

    Garcia Sanchez, F.; Navas Diaz, A.; Medinilla, J. )

    1990-09-01

    A mineralization procedure is proposed for copper aerosols in which samples are mineralized by wet-ashing with HNO3 + HCIO4 mixture. Copper content is determined by a photometric method based on formation of a complex between copper and benzyl 2-pyridyl ketone 2-quinolylhydrazone (BPKQH). The influence of pH, ethanol content, and reagent concentration is studied. Copper determination at pH = 7.3, in the range 0.05 to 3 ppm is proposed. Mineralization with HNO3 is carried out in different conditions of evaporation (with or without dryness) and manipulation. Analysis of variance by the (ANOVA) single factor method shows that digestion conditions significantly increase the variability of results. Repeatability assays suggest that nitric acid alone gives low precision. Recovery assays reveal that the HNO3 digestion process causes copper loss by volatilization. Mineralization with HNO3 + HCIO4 is optimized on the basis of the accuracy and precision obtained. The ANOVA method suggests that mineralization conditions significantly increase total variability of results and also that results of the photometric method are not significantly different from those of the AAS method. The optimum mineralization procedure gave an RSD of 0.63% and a copper recovery of 98.4%. The combined digestion and quantification method was applied to determination of copper in aerosol samples obtained during leaf spraying operations of olive trees in the field.

  3. Disposable Copper-Based Electrochemical Sensor for Anodic Stripping Voltammetry

    PubMed Central

    2015-01-01

    In this work, we report the first copper-based point-of-care sensor for electrochemical measurements demonstrated by zinc determination in blood serum. Heavy metals require careful monitoring, yet current methods are too complex for a point-of-care system. Electrochemistry offers a simple approach to metal detection on the microscale, but traditional carbon, gold (Au), or platinum (Pt) electrodes are difficult or expensive to microfabricate, preventing widespread use. Our sensor features a new low-cost electrode material, copper, which offers simple fabrication and compatibility with microfabrication and PCB processing, while maintaining competitive performance in electrochemical detection. Anodic stripping voltammetry of zinc using our new copper-based sensors exhibited a 140 nM (9.0 ppb) limit of detection (calculated) and sensitivity greater than 1 μA/μM in the acetate buffer. The sensor was also able to determine zinc in a bovine serum extract, and the results were verified with independent sensor measurements. These results demonstrate the advantageous qualities of this lab-on-a-chip electrochemical sensor for clinical applications, which include a small sample volume (μL scale), reduced cost, short response time, and high accuracy at low concentrations of analyte. PMID:24773513

  4. A lithium-air fuel cell using copper to catalyze oxygen-reduction based on copper-corrosion mechanism.

    PubMed

    Wang, Yonggang; Zhou, Haoshen

    2010-09-14

    The copper-catalyzed O(2) reduction in aqueous electrolyte and the Li-anode in organic electrolyte were united together by a ceramic Li-ions exchange film to form a lithium-air fuel cell. The achieved results demonstrate the cycle between Cu and Cu(2)O can be used to catalyze O(2) electrochemical reduction based on the copper-corrosion mechanism. PMID:20668776

  5. Mathematical Modeling of Heat Transfer in Mold Copper Coupled with Cooling Water During the Slab Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    Xie, Xin; Chen, Dengfu; Long, Haijun; Long, Mujun; Lv, Kui

    2014-12-01

    The heat transfer in mold copper plays an important role in the solidification behavior of steel. In this study, a three-dimensional heat transfer model coupled with flow behavior of the cooling water was established to analyze the temperature field of the copper and water slots. And this model was verified by the measured temperature rise of cooling water at the inlet and outlet of slots. The advantages of this model were obtained by comparing it with Dittus-Boelter model and the Sleicher-Rouse model, which did not consider the flow of water. The results show that the Dittus-Boelter model has the highest temperature and that the coupled model has the lowest temperature. Moreover, the coupled model includes calculation of the temperature and velocity field of the cooling water inside the slots. This temperature information is very helpful for predicting the water boiling in the slots. In addition, the coupled model shows that the temperature, heat flux, and heat transfer coefficient around the water slot wall are different from the conventional models.

  6. Investment casting of {gamma}-TiAl-based alloys: Microstructure and data base for gas turbine applications

    SciTech Connect

    Wagner, R.; Appel, F.; Dogan, B.

    1995-12-31

    Investment casting is regarded as an economic processing technology for the production of {gamma}-TiAl based components for gas turbine applications. Near net-shape parts can be cast such that they are free from pores and flaws after adequate `HIP`ping. The inhomogeneous cast microstructure which results from locally varying cooling rates (e.g. in the root and foil of a blade), however, is often retained even after heat-treatments necessary to achieve a balance of properties for a given application. Appropriate modifications of the alloy chemistry may lead to an improved microstructural homogeneity in the cast parts. Data bases of properties (tensile properties, creep, fatigue and rupture strength, fracture and impact toughness, oxidation and corrosion resistance) which are relevant for potential gas turbine applications have been assessed for different cast {gamma}-TiAl alloys with different microstructures. These are compared with corresponding properties of nickel-based and iron-based superalloys {gamma}-TiAl is competing with for substitution.

  7. Characteristics and antimicrobial activity of copper-based materials

    NASA Astrophysics Data System (ADS)

    Li, Bowen

    In this study, copper vermiculite was synthesized, and the characteristics, antimicrobial effects, and chemical stability of copper vermiculite were investigated. Two types of copper vermiculite materials, micron-sized copper vermiculite (MCV) and exfoliated copper vermiculite (MECV), are selected for this research. Since most of the functional fillers used in industry products, such as plastics, paints, rubbers, papers, and textiles prefer micron-scaled particles, micron-sized copper vermiculite was prepared by jet-milling vermiculite. Meanwhile, since the exfoliated vermiculite has very unique properties, such as high porosity, specific surface area, high aspect ratio of laminates, and low density, and has been extensively utilized as a functional additives, exfoliated copper vermiculite also was synthesized and investigated. The antibacterial efficiency of copper vermiculite was qualitatively evaluated by the diffusion methods (both liquid diffusion and solid diffusion) against the most common pathogenic species: Escherichia coli (E. coli), Staphylococcus aureus (S. aureus), and Klebsiella pneumoniae (K. pneumoniae). The result showed that the release velocity of copper from copper vermiculite is very slow. However, copper vermiculite clearly has excellent antibacterial efficiency to S. aureus, K. pneumoniae and E. coli. The strongest antibacterial ability of copper vermiculite is its action on S. aureus. The antibacterial efficiency of copper vermiculite was also quantitatively evaluated by determining the reduction rate (death rate) of E. coli versus various levels of copper vermiculite. 10 ppm of copper vermiculite in solution is sufficient to reduce the cell population of E. coli, while the untreated vermiculite had no antibacterial activity. The slow release of copper revealed that the antimicrobial effect of copper vermiculite was due to the strong interactions between copper ions and bacteria cells. Exfoliated copper vermiculite has even stronger

  8. Sensitive electrochemical detection of copper ions based on the copper(II) ion assisted etching of Au@Ag nanoparticles.

    PubMed

    Wu, Tianxiang; Xu, Teng; Ma, Zhanfang

    2015-12-01

    A new sensitive electrochemical sensor for the detection of copper ions based on the copper ion assisted etching of Au@Ag nanoparticles was developed in this work. Since copper ions could greatly catalyze the etching process of the silver shell of Au@Ag nanoparticles in the presence of thiosulfate solutions, leading to an obvious decrease of the linear sweep voltammetry (LSV) signals of silver, the concentration of the copper ions, therefore, can be measured. Under the optimized conditions, the electrochemical sensor exhibited excellent sensitivity and selectivity for Cu(2+), with wide linear ranges of 1 nM to 100 μM, and the detection limit of 0.3 nM. In addition, this method was successfully applied for the analysis of Cu(2+) in river water and exhibited good analytical performance. PMID:26501137

  9. Caste- and ethnicity-based inequalities in HIV/AIDS-related knowledge gap: a case of Nepal.

    PubMed

    Atteraya, Madhu; Kimm, HeeJin; Song, In Han

    2015-05-01

    Caste- and ethnicity-based inequalities are major obstacles to achieving health equity. The authors investigated whether there is any association between caste- and ethnicity-based inequalities and HIV-related knowledge within caste and ethnic populations. They used the 2011 Nepal Demographic and Health Survey, a nationally represented cross-sectional study data set. The study sample consisted of 11,273 women between 15 and 49 years of age. Univariate and logistic regression models were used to examine the relationship between caste- and ethnicity-based inequalities and HIV-related knowledge. The study sample was divided into high Hindu caste (47.9 percent), "untouchable" caste (18.4 percent), and indigenous populations (33.7 percent). Within the study sample, the high-caste population was found to have the greatest knowledge of the means by which HIV is prevented and transmitted. After controlling for socioeconomic and demographic characteristics, untouchables were the least knowledgeable. The odds ratio for incomplete knowledge about transmission among indigenous populations was 1.27 times higher than that for high Hindu castes, but there was no significant difference in knowledge of preventive measures. The findings suggest the existence of a prevailing HIV knowledge gap. This in turn suggests that appropriate steps need to be implemented to convey complete knowledge to underprivileged populations. PMID:26027418

  10. [Design of a volume-rendering toolkit using GPU-based ray-casting].

    PubMed

    Liu, Wen-Qing; Chen, Chun-Xiao; Lu, Li-Na

    2009-09-01

    This paper presents an approach to GPU-based ray-casting of a shader model 3.0 compatible graphics card. In addition, a software toolkit is designed using the proposed algorithm to make the full benefit of GPU by extending VTK. Experimental results suggest that remarkable speedups are observed using GPU-based algorithm, and high-quality renderings can be achieved at interactive framerates above 60 fps. The toolkit designed provides a high level of usability and extendibility. PMID:20073244

  11. Evaluation of an improved centrifugal casting machine.

    PubMed

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines. PMID:3889295

  12. Research of image enhancement of dental cast based on wavelet transformation

    NASA Astrophysics Data System (ADS)

    Zhao, Jing; Li, Zhongke; Liu, Xingmiao

    2010-10-01

    This paper describes a 3D laser scanner for dental cast that realize non-contact deepness measuring. The scanner and the control PC make up of a 3D scan system, accomplish the real time digital of dental cast. Owing to the complexity shape of the dental cast and the random nature of scanned points, the detected feature curves are generally not smooth or not accurate enough for subsequent application. The purpose of this p is to present an algorithm for enhancing the useful points and eliminating the noises. So an image enhancement algorithm based on wavelet transform and fuzzy set theory is presented. Firstly, the multi-scale wavelet transform is adopted to decompose the input image, which extracts the characteristic of multi-scale of the image. Secondly, wavelet threshold is used for image de-noising, and then the traditional fuzzy set theory is improved and applied to enhance the low frequency wavelet coefficients and the high frequency wavelet coefficients of different directions of each scale. Finally, the inverse wavelet transform is applied to synthesis image. A group of experimental results demonstrate that the proposed algorithm is effective for the dental cast image de-noising and enhancement, the edge of the enhanced image is distinct which is good for the subsequent image processing.

  13. Micronized copper wood preservatives: an efficiency and potential health risk assessment for copper-based nanoparticles.

    PubMed

    Civardi, Chiara; Schwarze, Francis W M R; Wick, Peter

    2015-05-01

    Copper (Cu) is an essential biocide for wood protection, but fails to protect wood against Cu-tolerant wood-destroying fungi. Recently Cu particles (size range: 1 nm-25 μm) were introduced to the wood preservation market. The new generation of preservatives with Cu-based nanoparticles (Cu-based NPs) is reputedly more efficient against wood-destroying fungi than conventional formulations. Therefore, it has the potential to become one of the largest end uses for wood products worldwide. However, during decomposition of treated wood Cu-based NPs and/or their derivate may accumulate in the mycelium of Cu-tolerant fungi and end up in their spores that are dispersed into the environment. Inhaled Cu-loaded spores can cause harm and could become a potential risk for human health. We collected evidence and discuss the implications of the release of Cu-based NPs by wood-destroying fungi and highlight the exposure pathways and subsequent magnitude of health impact. PMID:25705855

  14. The Effects of Two Novel Copper-Based Formulations on Helicobacter pylori.

    PubMed

    Saracino, Ilaria M; Zaccaro, Cristina; Re, Giovanna Lo; Vaira, Dino; Holton, John

    2013-01-01

    We investigated the effects of two novel copper-based inorganic formulations for their activity against 60 isolates of Helicobacter pylori (Hp). The two copper-based formulations were tested against three NCTC Helicobacter pylori isolates and 57 clinical strains isolated from the UK and Italy in time-kill assays. Both copper-based formulations were bio-cidal against all Helicobacter pylori strains tested reducing the viable count by 4-5 log within 2 h. These two copper-based anti-microbial agents deserve further study in relation to the treatment of H. pylori-related gastric disease. PMID:27029303

  15. Influence of soluble copper on the electrokinetic properties and transport of copper oxychloride-based fungicide particles.

    PubMed

    Paradelo, Marcos; Letzner, Adrian; Arias-Estévez, Manuel; Garrido-Rodríguez, Beatriz; López-Periago, J Eugenio

    2011-09-25

    This article describes the influence of dissolved copper on the electrokinetic properties and transport of a copper oxychloride-based fungicide (COF) in porous media. The Zeta potential (ζ) of COF particles increases (viz. becomes less negative) with increasing concentration of Cu(2+) in the bulk solution. ζ decreases for COF when the electrolyte (NaNO(3)) concentration is raised from 1 to 10mM. This can be ascribed to ion correlation of Cu(2+) in the electrical double layer (EDL). COF transport tests in quartz sand columns showed the addition of Cu(2+) to the bulk solution to result in increased retention of the metal. Modelling particle deposition dynamics provided results consistent with kinetic attachment. Based on the effect of soluble Cu on colloid mobility, the transport of particulate and soluble forms of copper is coupled via the chemistry of pore water and colloid interactions. Mutual effects between cations and colloids should thus be considered when determining the environmental fate of particulate and soluble forms of copper in soil and groundwater (especially at copper-contaminated sites). PMID:21783270

  16. Influence of soluble copper on the electrokinetic properties and transport of copper oxychloride-based fungicide particles

    NASA Astrophysics Data System (ADS)

    Paradelo, Marcos; Letzner, Adrian; Arias-Estévez, Manuel; Garrido-Rodríguez, Beatriz; López-Periago, J. Eugenio

    2011-09-01

    This article describes the influence of dissolved copper on the electrokinetic properties and transport of a copper oxychloride-based fungicide (COF) in porous media. The Zeta potential (ζ) of COF particles increases (viz. becomes less negative) with increasing concentration of Cu 2+ in the bulk solution. ζ decreases for COF when the electrolyte (NaNO 3) concentration is raised from 1 to 10 mM. This can be ascribed to ion correlation of Cu 2+ in the electrical double layer (EDL). COF transport tests in quartz sand columns showed the addition of Cu 2+ to the bulk solution to result in increased retention of the metal. Modelling particle deposition dynamics provided results consistent with kinetic attachment. Based on the effect of soluble Cu on colloid mobility, the transport of particulate and soluble forms of copper is coupled via the chemistry of pore water and colloid interactions. Mutual effects between cations and colloids should thus be considered when determining the environmental fate of particulate and soluble forms of copper in soil and groundwater (especially at copper-contaminated sites).

  17. IR-based method for copper electrolysis short circuit detection

    NASA Astrophysics Data System (ADS)

    Makipaa, Esa; Tanttu, Juha T.; Virtanen, Henri

    1997-04-01

    In the copper electrorefining process short-circuits between the anodes and cathodes are harmful. They cause decreasing production rate and poor cathode copper quality. Short- circuits should be detected and eliminated as soon as possible. Manual inspection methods often take a lot of time and excessive walking on the electrodes can not be avoided. For these reasons there is a lot of interest to develop short-circuit detection and quality control. In this paper an IR based method for short circuit detection is presented. In the case of the short-circuited anode and cathode pair especially cathode bar becomes significantly warmer than bar in the normal condition. Using IR camera mounted on a moving crane these hot spots among the electrodes were easily detected. IR imaging was tested in the harsh conditions of the refinery hall with various crane speeds. Image processing is a tool to interpret the obtained IR images. In this paper an algorithm for searching the locations of the short-circuits in the electrolytic cell using imaging results as test material is proposed. The basic idea of the developed algorithm is first to search and calculate necessary edges and initial lines of the electrolytic cell. The second step is to determine the exact position of each cathode plate in the cell so that using thresholding the location of the short-circuited cathode can be determined. IR imaging combined with image processing has proven to be a superior method for predictive maintenance and process control compared to manual ones in the copper electrorefining process. It also makes it possible to collect valuable information for the quality control purposes.

  18. Polyglycerol-Based Copper Chelators for the Transport and Release of Copper Ions in Biological Environments.

    PubMed

    Albrecht, Ralf; Fehse, Susanne; Pant, Kritee; Nowag, Sabrina; Stephan, Holger; Haag, Rainer; Tzschucke, Carl Christoph

    2016-03-01

    Here, the synthesis and characterization of three improved nanosystems is presented based on amino functionalized hyperbranched polyglycerol (hPG; M(w) = 16.8 kDa) as potential copper(II) chelators. The ligands, N-methyl-N-picolylglycine amide, 2,6-pyridine dicarboxylic acid monoamide, and cyclam tetraacetic acid (TETA) monoamide, are covalently attached to the polymer with amide bonds. In this paper, the Cu(II) loading capacity, the stability of the Cu(II)-loaded carriers at different pHs, with competing ligands and in human serum, as well as the transport of Cu(II) in biological systems are investigated. For the first time, a different cytotoxicity of functionalized polymer nanoparticles with and without Cu(II) is observed. The cyclam-based carrier combines the highest loading capacity (29 Cu ions/nanoparticle), best stability with respect to pH and EDTA (45% remaining Cu after 24 h), lowest cytotoxicity (IC50 > 100 × 10(-6) M (unloaded), 1500 × 10(-6) M Cu(II); Cu:carrier 29:1), and the highest stability in human serum. PMID:26644323

  19. Characteristics and antimicrobial activity of copper-based materials

    NASA Astrophysics Data System (ADS)

    Li, Bowen

    In this study, copper vermiculite was synthesized, and the characteristics, antimicrobial effects, and chemical stability of copper vermiculite were investigated. Two types of copper vermiculite materials, micron-sized copper vermiculite (MCV) and exfoliated copper vermiculite (MECV), are selected for this research. Since most of the functional fillers used in industry products, such as plastics, paints, rubbers, papers, and textiles prefer micron-scaled particles, micron-sized copper vermiculite was prepared by jet-milling vermiculite. Meanwhile, since the exfoliated vermiculite has very unique properties, such as high porosity, specific surface area, high aspect ratio of laminates, and low density, and has been extensively utilized as a functional additives, exfoliated copper vermiculite also was synthesized and investigated. The antibacterial efficiency of copper vermiculite was qualitatively evaluated by the diffusion methods (both liquid diffusion and solid diffusion) against the most common pathogenic species: Escherichia coli (E. coli), Staphylococcus aureus (S. aureus), and Klebsiella pneumoniae (K. pneumoniae). The result showed that the release velocity of copper from copper vermiculite is very slow. However, copper vermiculite clearly has excellent antibacterial efficiency to S. aureus, K. pneumoniae and E. coli. The strongest antibacterial ability of copper vermiculite is its action on S. aureus. The antibacterial efficiency of copper vermiculite was also quantitatively evaluated by determining the reduction rate (death rate) of E. coli versus various levels of copper vermiculite. 10 ppm of copper vermiculite in solution is sufficient to reduce the cell population of E. coli, while the untreated vermiculite had no antibacterial activity. The slow release of copper revealed that the antimicrobial effect of copper vermiculite was due to the strong interactions between copper ions and bacteria cells. Exfoliated copper vermiculite has even stronger

  20. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  1. Effect of copper-based fungicide (bordeaux mixture) spray on the total copper content of areca nut: Implications in increasing prevalence of oral submucous fibrosis

    PubMed Central

    Mathew, Philips; Austin, Ravi David; Varghese, Soma Susan; Manojkumar, A. D.

    2015-01-01

    Background: Potentially malignant disorders like oral submucous fibrosis (OSMF) often precede oral squamous cell carcinoma (OSCC). The rate of transformation of OSMF to OSCC ranges from 3 to 19%. OSMF is etiologically related to chewing of areca nut (betel nut), and the high copper content in areca nut plays an important role in the pathogenesis of the disorder. Even though many studies estimated and confirmed increased copper levels in areca nuts, studies tracing the source of the increased copper content are scarce. Interestingly, on review of agricultural literature, it was found that most of the areca nut plantations in South India commonly use a copper-based fungicide, bordeaux mixture (BM). Aim: The aim of the study was to estimate and compare the copper content in areca nuts from plantations with and without copper-based fungicide usage. Materials and Methods: Four areca nut plantations from Dakshina Kannada district, Karnataka (group A) and four plantations from Ernakulam district, Kerala (group B) were selected for the study. The plantations from Karnataka used copper-based fungicide regularly, whereas the latter were devoid of it. Areca nut samples of three different maturities (unripe, ripe, and exfoliated) obtained from all plantations were dehusked, ground, and subjected to atomic absorption spectrometry (AAS) for copper analysis. Results: There was statistically significant difference in the copper content of areca nuts from both groups. The areca nuts from plantations treated with copper-based fungicide showed significantly higher copper levels in all maturity levels compared to their counterparts in the other group (P < 0.05). Conclusions: The high copper content in areca nut may be related to the copper-based fungicide treatment on the palms. These areca nuts with high copper content used in quid or commercial products may be responsible for the increasing prevalence of OSMF. PMID:26312227

  2. Electrochemical properties of copper-based compounds with polyanion frameworks

    NASA Astrophysics Data System (ADS)

    Mizuno, Yoshifumi; Hata, Shoma; Suzuki, Kota; Hirayama, Masaaki; Kanno, Ryoji

    2016-03-01

    The copper-based polyanion compounds Li6CuB4O10 and Li2CuP2O7 were synthesized using a conventional solid-state reaction, and their electrochemical properties were determined. Li6CuB4O10 showed reversible capacity of 340 mA g-1 at the first discharge-charge process, while Li2CuP2O7 showed large irreversible capacity and thus low charge capacity. Ex situ X-ray diffraction (XRD) and X-ray absorption near edge structure (XANES) measurements revealed that the electrochemical Li+ intercalation/deintercalation reaction in Li6CuB4O10 occurred via reversible Cu2+/Cu+ reduction/oxidation reaction. These differences in their discharge/charge mechanisms are discussed based on the strength of the Cu-O covalency via their inductive effects.

  3. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 1: Narloy Z

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for Narloy Z, a centrifugally cast, copper-base alloy. Tensile tests were performed at room temperature in air and in argon at 482, 538 and 593 C using an axial strain rate of .002/sec to the -1 power. In addition tensile tests were performed at 538 C in an evaluation of tensile properties at strain rates of .004 and .01/sec to the -1 power. Ultimate and yield strength values of about 315 and 200 MN/sq m respectively were recorded at room temperature and these decreased to about 120 and 105 respectively as the temperature was increased to 593 C. Reduction in area values were recorded in the range from 40 to 50% with some indication of a minimum ductility point at 538 C.

  4. LineCast: line-based distributed coding and transmission for broadcasting satellite images.

    PubMed

    Wu, Feng; Peng, Xiulian; Xu, Jizheng

    2014-03-01

    In this paper, we propose a novel coding and transmission scheme, called LineCast, for broadcasting satellite images to a large number of receivers. The proposed LineCast matches perfectly with the line scanning cameras that are widely adopted in orbit satellites to capture high-resolution images. On the sender side, each captured line is immediately compressed by a transform-domain scalar modulo quantization. Without syndrome coding, the transmission power is directly allocated to quantized coefficients by scaling the coefficients according to their distributions. Finally, the scaled coefficients are transmitted over a dense constellation. This line-based distributed scheme features low delay, low memory cost, and low complexity. On the receiver side, our proposed line-based prediction is used to generate side information from previously decoded lines, which fully utilizes the correlation among lines. The quantized coefficients are decoded by the linear least square estimator from the received data. The image line is then reconstructed by the scalar modulo dequantization using the generated side information. Since there is neither syndrome coding nor channel coding, the proposed LineCast can make a large number of receivers reach the qualities matching their channel conditions. Our theoretical analysis shows that the proposed LineCast can achieve Shannon's optimum performance by using a high-dimensional modulo-lattice quantization. Experiments on satellite images demonstrate that it achieves up to 1.9-dB gain over the state-of-the-art 2D broadcasting scheme and a gain of more than 5 dB over JPEG 2000 with forward error correction. PMID:24474371

  5. Copper selective adsorption with a microemulsion-based resin

    SciTech Connect

    Yang, J.H.K.; Burban, J.H.; Cussler, E.L.

    1995-05-01

    Cross-linked terpolymers of allyl acetylacetone, 2-hydroxyethyl methacrylate, and ethylene glycol dimethacrylate were synthesized in the oil phase of a bicontinuous microemulsion stabilized with didodecyldimethylammonium bromide. The resulting material is porous, with a surface area of 58 m{sup 2}/dry g. It selectively adsorbs copper, picking up 0.07 meq/dry g from a 0.1-M solution. This is less than the total apparent capacity of 0.65 meq/dry g inferred from titration with base and much less than the amount in conventional, nonselective resins, which is typically 5 meq/dry g. Breakthrough curves in packed beds and across membranes of this material seem consistent with uptake controlled by chemical reaction compromised by dispersion. Nonporous membranes of this material do not show facilitated transport.

  6. An intelligent knowledge based approach for the automated radiographic inspection of castings

    NASA Astrophysics Data System (ADS)

    Kehoe, A.; Parker, G. A.

    An automated system for the radiographic inspection of castings is described which is based on both conventional image processing techniques and intelligent knowledge based techniques for the identification and evaluation of defects against quality assurance standards. An evaluation of the performance of the system against that of skilled inspectors demonstrates that the system is capable of meeting the requirements for an automated system for industrial radiographic inspection. The overall design of the system and elements of the system, including the knowledge representation scheme, inference mechanism, and control structure, are described. The discussion also covers examples of frame structures, frame taxonomies, data driven maintenance procedures, and rules for classification and evaluation.

  7. Evaluation of electroslag castings

    SciTech Connect

    Judkins, R.R.; Sikka, V.K.

    1985-01-01

    Results of evaluations of electroslag castings of ferritic (2-1/4 Cr-1 Mo and 9 Cr-1 Mo) and austenitic (CF8M or type 316) steels are presented. The castings have been characterized for surface finish, cracking, solidification structure, chemical composition, hardness, ferrite distribution, tensile properties, Charpy impact properties, and creep properties. Pertinent data are compared with equivalent data for sand castings and wrought products of the same materials. Based on the results of these studies, the properties of electroslag castings compare favorably with those of sand castings and wrought materials.

  8. Material removal mechanism of copper chemical mechanical polishing in a periodate-based slurry

    NASA Astrophysics Data System (ADS)

    Cheng, Jie; Wang, Tongqing; He, Yongyong; Lu, Xinchun

    2015-05-01

    The material removal mechanism of copper in a periodate-based slurry during barrier layer chemical mechanical polishing (CMP) has not been intensively investigated. This paper presents a study of the copper surface film chemistry and mechanics in a periodate-based slurry. On this basis, the controlling factor of the copper CMP material removal mechanism is proposed. The results show that the chemical and electrochemical reaction products on the copper surface are complex and vary considerably as a function of the solution pH. Under acidic conditions (pH 4) the copper surface underwent strong chemical dissolution while the corrosion was mild and uniform under alkaline conditions (pH 11). The corrosion effect was the lowest in near neutral solutions because the surface was covered with non-uniform Cu(IO3)2·H2O/Cu-periodate/copper oxides films, which had better passivation effect. The surface film thickness and mechanical removal properties were studied by AES and AFM nano-scratch tests. Based on the combined surface film analysis and CMP experiment results, it can be concluded that the controlling factor during copper CMP in a periodate-based slurry is the chemical-enhanced mechanical removal of the surface films. The periodate-based slurry should be modified by the addition of corrosion inhibitors and complexing agents to achieve a good copper surface quality with moderate chemical dissolution.

  9. Synthesis of copper nanocolloids using a continuous flow based microreactor

    NASA Astrophysics Data System (ADS)

    Xu, Lei; Peng, Jinhui; Srinivasakannan, C.; Chen, Guo; Shen, Amy Q.

    2015-11-01

    The copper (Cu) nanocolloids were prepared by sodium borohydride (NaBH4) reduction of metal salt solutions in a T-shaped microreactor at room temperature. The influence of NaBH4 molar concentrations on copper particle's diameter, morphology, size distribution, and elemental compositions has been investigated by transmission electron microscopy (TEM) and X-ray diffraction (XRD). The ultraviolet-visible spectroscopy (UV-vis) was used to verify the chemical compounds of nanocolloids and estimate the average size of copper nanocolloids. The synthesized copper nanocolloids were uniform in size and non-oxidized. A decrease in the mean diameter of copper nanocolloids was observed with increasing NaBH4 molar concentrations. The maximum mean diameter (4.25 nm) occurred at the CuSO4/NaBH4 molar concentration ratio of 1:2.

  10. Simple casting based fabrication of PEDOT:PSS-PVDF-ionic liquid soft actuators

    NASA Astrophysics Data System (ADS)

    Simaite, Aiva; Tondu, Bertrand; Mathieu, Fabrice; Souéres, Philippe; Bergaud, Christian

    2015-04-01

    Despite a growing interest in conducting polymer based actuators, a robust fabrication technique is still needed. We suggest a fabrication method that allows fast production of conducting polymer actuators from commercially available polyvinylidene flouride membranes (PVDF) and a PEDOT/PSS solution. In order to improve adhesion of those materials, Ar plasma induced grafting is used to create hydrophilic surfaces of up to 40 μm. Hydrophilic PVDF-graft-polyethylene glycol allows diffusion of PEDOT/PSS in the pores of the membranes, while hydrophobic middle layers prevent short circuits. In this way, soft actuators can be fabricated by consequent drop casting and drying of conducting polymer.

  11. Moving cast shadow resistant for foreground segmentation based on shadow properties analysis

    NASA Astrophysics Data System (ADS)

    Zhou, Hao; Gao, Yun; Yuan, Guowu; Ji, Rongbin

    2015-12-01

    Moving object detection is the fundamental task in machine vision applications. However, moving cast shadows detection is one of the major concerns for accurate video segmentation. Since detected moving object areas are often contain shadow points, errors in measurements, localization, segmentation, classification and tracking may arise from this. A novel shadow elimination algorithm is proposed in this paper. A set of suspected moving object area are detected by the adaptive Gaussian approach. A model is established based on shadow optical properties analysis. And shadow regions are discriminated from the set of moving pixels by using the properties of brightness, chromaticity and texture in sequence.

  12. Plane-based sampling for ray casting algorithm in sequential medical images.

    PubMed

    Lin, Lili; Chen, Shengyong; Shao, Yan; Gu, Zichun

    2013-01-01

    This paper proposes a plane-based sampling method to improve the traditional Ray Casting Algorithm (RCA) for the fast reconstruction of a three-dimensional biomedical model from sequential images. In the novel method, the optical properties of all sampling points depend on the intersection points when a ray travels through an equidistant parallel plan cluster of the volume dataset. The results show that the method improves the rendering speed at over three times compared with the conventional algorithm and the image quality is well guaranteed. PMID:23424608

  13. Feasibility assessment of copper-base waste package container materials in a tuff repository

    SciTech Connect

    Acton, C.F.; McCright, R.D.

    1986-09-30

    This report discussed progress made during the second year of a two-year study on the feasibility of using copper or a copper-base alloy as a container material for a waste package in a potential repository in tuff rock at the Yucca Mountain site in Nevada. Corrosion testing in potentially corrosive irradiated environments received emphasis during the feasibility study. Results of experiments to evaluate the effect of a radiation field on the uniform corrosion rate of the copper-base materials in repository-relevant aqueous environments are given as well as results of an electrochemical study of the copper-base materials in normal and concentrated J-13 water. Results of tests on the irradiation of J-13 water and on the subsequent formation of hydrogen peroxide are given. A theoretical study was initiated to predict the long-term corrosion behavior of copper in the repository. Tests were conducted to determine whether copper would adversely affect release rates of radionuclides to the environment because of degradation of the Zircaloy cladding. A manufacturing survey to determine the feasibility of producing copper containers utilizing existing equipment and processes was completed. The cost and availability of copper was also evaluated and predicted to the year 2000. Results of this feasibility assessment are summarized.

  14. New biosensor for detection of copper ions in water based on immobilized genetically modified yeast cells.

    PubMed

    Vopálenská, Irena; Váchová, Libuše; Palková, Zdena

    2015-10-15

    Contamination of water by heavy metals represents a potential risk for both aquatic and terrestrial organisms, including humans. Heavy metals in water resources can come from various industrial activities, and drinking water can be ex-post contaminated by heavy metals such as Cu(2+) from house fittings (e.g., water reservoirs) and pipes. Here, we present a new copper biosensor capable of detecting copper ions at concentrations of 1-100 μM. This biosensor is based on cells of a specifically modified Saccharomyces cerevisiae strain immobilized in alginate beads. Depending on the concentration of copper, the biosensor beads change color from white, when copper is present in concentrations below the detection limit, to pink or red based on the increase in copper concentration. The biosensor was successfully tested in the determination of copper concentrations in real samples of water contaminated with copper ions. In contrast to analytical methods or other biosensors based on fluorescent proteins, the newly designed biosensor does not require specific equipment and allows the quick detection of copper in many parallel samples. PMID:25982723

  15. Classification techniques based on AI application to defect classification in cast aluminum

    NASA Astrophysics Data System (ADS)

    Platero, Carlos; Fernandez, Carlos; Campoy, Pascual; Aracil, Rafael

    1994-11-01

    This paper describes the Artificial Intelligent techniques applied to the interpretation process of images from cast aluminum surface presenting different defects. The whole process includes on-line defect detection, feature extraction and defect classification. These topics are discussed in depth through the paper. Data preprocessing process, as well as segmentation and feature extraction are described. At this point, algorithms employed along with used descriptors are shown. Syntactic filter has been developed to modelate the information and to generate the input vector to the classification system. Classification of defects is achieved by means of rule-based systems, fuzzy models and neural nets. Different classification subsystems perform together for the resolution of a pattern recognition problem (hybrid systems). Firstly, syntactic methods are used to obtain the filter that reduces the dimension of the input vector to the classification process. Rule-based classification is achieved associating a grammar to each defect type; the knowledge-base will be formed by the information derived from the syntactic filter along with the inferred rules. The fuzzy classification sub-system uses production rules with fuzzy antecedent and their consequents are ownership rates to every defect type. Different architectures of neural nets have been implemented with different results, as shown along the paper. In the higher classification level, the information given by the heterogeneous systems as well as the history of the process is supplied to an Expert System in order to drive the casting process.

  16. An aqueous zinc-ion battery based on copper hexacyanoferrate.

    PubMed

    Trócoli, Rafael; La Mantia, Fabio

    2015-02-01

    A new zinc-ion battery based on copper hexacyanoferrate and zinc foil in a 20 mM solution of zinc sulfate, which is a nontoxic and noncorrosive electrolyte, at pH 6 is reported. The voltage of this novel battery system is as high as 1.73 V. The system shows cyclability, rate capability, and specific energy values near to those of lithium-ion organic batteries based on Li4 Ti5 O12 and LiFePO4 at 10 C. The effects of Zn(2+) intercalation and H2 evolution on the performance of the battery are discussed in detail. In particular, it has been observed that hydrogen evolution can cause a shift in pH near the surface of the zinc electrode, and favor the stabilization of zinc oxide, which decreases the performance of the battery. This mechanism is hindered when the surface of zinc becomes rougher. PMID:25510850

  17. Surface analysis of cast aluminum by means of artificial vision and AI-based techniques

    NASA Astrophysics Data System (ADS)

    Platero, Carlos; Fernandez, Carlos; Campoy, Pascual; Aracil, Rafael

    1996-02-01

    An architecture for surface analysis of continuous cast aluminum strip is described. The data volume to be processed has forced up the development of a high-parallel architecture for high- speed image processing. An especially suitable lighting system has been developed for defect enhancing in metallic surfaces. A special effort has been put in the design of the defect detection algorithm to reach two main objectives: robustness and low processing time. These goals have been achieved combining a local analysis together with data interpretation based on syntactical analysis that has allowed us to avoid morphological analysis. Defect classification is accomplished by means of rule-based systems along with data-based classifiers. The use of clustering techniques is discussed to perform partitions in Rn by SOM, divergency methods to reduce the feature vector applied to the data-based classifiers. The combination of techniques inside a hybrid system leads to near 100% classification success.

  18. Antifungal activity of polymer-based copper nanocomposite coatings

    NASA Astrophysics Data System (ADS)

    Cioffi, Nicola; Torsi, Luisa; Ditaranto, Nicoletta; Sabbatini, Luigia; Zambonin, Pier Giorgio; Tantillo, Giuseppina; Ghibelli, Lina; D'Alessio, Maria; Bleve-Zacheo, Teresa; Traversa, Enrico

    2004-09-01

    Eukaryotes, such as fungi, can be harmful pathogen agents, and the control of their bioactivity is critical as humans are eukaryote organisms, too. Here, copper/polymer nanocomposites are proposed as antifungal spinnable coatings with controlled copper-releasing properties. The tests of the bioactivity show that fungal growth is inhibited on the nanocomposite-coated plates, and the antifungal activity can be modulated by controlling the Cu nanoparticle loading.

  19. The effect of increasing copper content in phosphate-based glasses on biofilms of Streptococcus sanguis.

    PubMed

    Mulligan, A M; Wilson, M; Knowles, J C

    2003-05-01

    This paper reports the effect of a series of phosphate-based glasses based on the Na(2)O-CaO-P(2)O(5) system doped with increasing amounts of copper and the effect of this increasing copper content on the viability of an in vitro biofilm of Streptococcus sanguis over an 8 day period in a constant depth film fermenter. The addition of copper to the glass caused the solubility to change, so the glasses were adjusted in order that their solubility in artificial saliva was nominally the same (0.3062 +/- 0.07 mg cm(-2) h(-1)). Initial experiments on glasses with 1.5% and 10% copper showed that after 6 h there was no statistical difference between the copper containing glasses and the non-copper containing glass and HA in terms of the viability of the biofilms. However, at 24 h there was an approximately 0.8-0.9 log reduction in viability of the biofilms grown on the 5% copper glass and an approximately 1.0-1.3 log reduction for the 10% copper containing glass. Further experiments on the glass with 10% copper and another glass with 15% copper were carried out in a time dependent study. For both glasses a clear decrease in viable counts at 24 h was found but for both glasses these returned to levels similar to those of controls. The initial decrease in viability during the first 24 h is likely to be due to the antibacterial effect of the copper and this could be correlated with copper content. The recovery after 24 h is probably due to the dead cells forming a barrier, making diffusion of the antibacterial ions, increasingly difficult. This study has shown that phosphate-based glasses could potentially be used to deliver antibacterial ions to help combat oral infections. Copper, which has been shown to have antibacterial properties, could be incorporated but some development of the glasses used in this investigation may be required. Further work is needed to determine the effectiveness of copper containing glasses on oral bacterial communities. PMID:12593962

  20. Corrosion behavior of copper-base materials in a gamma-irradiated environment; Final report

    SciTech Connect

    Yunker, W.H.

    1990-09-01

    Specimens of three copper-base materials were corrosion tested with gamma radiation exposure dose rates in the range of 1.9 {times} 10{sup 3} R/h to 4.9 {times} 10{sup 5} R/h. Materials used were pure copper, 7% aluminum bronze and 30% copper-nickel. Exposures were performed in moist air at 95{degree}C and 150{degree}C and liquid Well J-13 water at 95{degree}C, for periods of up to 16 months. Specimens were monitored for uniform weight loss, stress-induced corrosion and crevice corrosion. Specimen surfaces were examined visually at 10X magnification as well as by Auger Electron Spectroscopy, x-ray diffraction and metallography. Corrosion was not severe in any of the cases. In general, the pure copper was corroded most uniformly while the copper-nickel was the least reproducibly corroded. 11 refs, 40 figs., 15 tabs.

  1. A chemiluminescent metalloimmunoassay based on copper-enhanced gold nanoparticles for quantification of human growth hormone.

    PubMed

    Hasanpour, Foroozan; Khayamian, Taghi; Ensafi, Ali A; Rahmani, Hamidreza; Rezaei, Behzad

    2013-01-01

    A chemiluminescence (CL) immunoassay was developed to determine human growth hormone (hGH) based on copper-enhanced gold nanoparticles. In this method, gold nanoparticles were deposited on polystyrene wells for adsorption of human growth antibodies as well as catalyst for reducing of copper ions from the copper enhancer solution. The reduction of copper ions was prevented where the gold nanoparticles were covered by the antibody-antigen immunocomplex. The deposited copper on Au nanoparticles was then dissolved in HNO3 solution and quantified using the CL method. The CL intensity response was logarithmically dependent on the hGH concentrations over the range 0.2-50 ng/mL, with a detection limit (3σ) of 0.036 ng/mL. PMID:23008231

  2. Pyridazine based scorpionate ligand in a copper boratrane compound.

    PubMed

    Nuss, Gernot; Saischek, Gerald; Harum, Bastian N; Volpe, Manuel; Belaj, Ferdinand; Mösch-Zanetti, Nadia C

    2011-12-19

    Reaction of potassium tris(mercapto-tert-butylpyridazinyl)borate K[Tn(tBu)] with copper(II) chloride in dichloromethane at room temperature led to the diamagnetic copper boratrane compound [Cu{B(Pn(tBu))(3)}Cl] (Pn = pyridazine-3-thionyl) (1) under activation of the B-H bond and formation of a Cu-B dative bond. In contrast to this, stirring of the same ligand with copper(I) chloride in tetrahydrofuran (THF) gave the dimeric compound [Cu{Tn(tBu)}](2) (2) where one copper atom is coordinated by two sulfur atoms and one hydrogen atom of one ligand and one sulfur of the other ligand. Hereby, no activation of the B-H bond occurred but a 3-center-2-electron B-H···Cu bond is formed. The reaction of copper(II) chloride with K[Tn(tBu)] in water gave the same product 2, but a formal reduction of the metal center from Cu(II) to Cu(I) occurred. When adding tricyclohexyl phosphine to the reaction mixture of K[Tn(R)] (R = tBu, Me) and copper(I) chloride in MeOH, the distorted tetrahedral Cu complexes [Cu{Tn(R)}(PCy(3))] (R = tBu 3, Me 4) were formed. Compound 4 is exhibiting an "inverted" κ(3)-H,S,S, coordination mode. The copper boratrane 1 was further investigated by density functional theory (DFT) calculations for a better understanding of the M→B interaction involving the d(8) electron configuration of Cu. PMID:22092010

  3. Short-term exposure of the European sea bass Dicentrarchus labrax to copper-based antifouling treated nets: copper bioavailability and biomarkers responses.

    PubMed

    Cotou, Efthimia; Henry, Morgane; Zeri, Christina; Rigos, Georgios; Torreblanca, Amparo; Catsiki, Vassiliki-Angelique

    2012-11-01

    We studied if the levels of copper released from antifouling treated nets used in finfish mariculture could affect the immune defense mechanism and/or induce oxidative stress in Dicentrarchus labrax, after short term exposure in laboratory experiments. Dissolved copper concentration released from the treated nets, copper bioavailability and a set of biomarkers responses were measured. Biomarkers included hemoglobin concentration, activities of lysozyme, total complement, respiratory burst, glutathione S-transferase and acetycholinesterase and concentration of thiobarbituric acid reactive substances. Results indicated elevated copper concentration in seawater (184 μg L(-1)) but low concentration in muscle (1.5 μg g(-1)) and liver (117 μg g(-1)). Copper bioavailability was independent of copper complexes with dissolved organic carbon. However, formation of copper complexes with other matrices could neither be excluded nor justified. The released copper from the treated nets did not induce oxidative stress but affected the immediate immune defense mechanism of the exposed fish making them more easily vulnerable to diseases. Consequently, copper-based antifouling treated nets could be a risk factor for D. labrax health. PMID:22698372

  4. Fatigue Life Prediction Based on Local Strain Energy for Healed Copper Film by Laser Irradiation

    NASA Astrophysics Data System (ADS)

    Liu, Feng-Zhu; Shang, De-Guang; Ren, Chong-Gang; Sun, Yu-Juan

    2016-04-01

    Changes of total cyclic strain energy at the notch for copper film specimen were analyzed before and after laser irradiation treatment. The results showed that laser irradiation can increase total cyclic strain energy and the effect of increase is more evident for the damaged copper specimen. Based on the damage-healing mechanism, an enhancement parameter and a healing parameter were defined by the local cyclic strain energy. A new model based on local strain energy was proposed to predict residual fatigue life for the damaged copper film specimen after laser irradiation. The predicted results by the proposed model agree well with the experimental lives.

  5. Thermally induced grinding damage in cast equiaxed nickel-based superalloys

    SciTech Connect

    Kovach, J.A.

    1986-01-01

    The overall objective of this program was to increase the understanding and productivity of conventional grinding operations utilized in the finishing of cast equiaxed nickel-based superalloy components. To achieve this overall goal a four phase approach was employed. Initially, a grinding energy partition relationship for conventional grinding of superalloys was developed. Secondly, the mechanisms and conditions that influence superalloy microcracking during abusive grinding were determined. Third, building on the above relationships, a means of readily predicting the onset of grinding damage in cast Rene-77 and B-1900 superalloys was established. Finally, the results were implemented in production surface grinding operations to increase superalloy grinding quality and productivity. Finite element analyses were utilized to determine the superalloy grinding zone temperatures and residual stresses. The results indicated that Rene-77 microcracks are not formed by the residual stresses alone. The effects of constitutional liquation or weakening of the grain boundaries due to rapid heating to such temperatures were shown to be significant. It was then demonstrated that workplace damage would occur when the combined conducted and convected heat flux exceeded a critical limit.

  6. Method of improving fatigue life of cast nickel based superalloys and composition

    DOEpatents

    Denzine, Allen F.; Kolakowski, Thomas A.; Wallace, John F.

    1978-03-14

    The invention consists of a method of producing a fine equiaxed grain structure (ASTM 2-4) in cast nickel-base superalloys which increases low cycle fatigue lives without detrimental effects on stress rupture properties to temperatures as high as 1800.degree. F. These superalloys are variations of the basic nickel-chromium matrix, hardened by gamma prime [Ni.sub.3 (Al, Ti)] but with optional additions of cobalt, tungsten, molybdenum, vanadium, columbium, tantalum, boron, zirconium, carbon and hafnium. The invention grain refines these alloys to ASTM 2 to 4 increasing low cycle fatigue life by a factor of 2 to 5 (i.e. life of 700 hours would be increased to 1400 to 3500 hours for a given stress) as a result of the addition of 0.01% to 0.2% of a member of the group consisting of boron, zirconium and mixtures thereof to aid heterogeneous nucleation. The alloy is vacuum melted and heated to 250.degree.-400.degree. F. above the melting temperature, cooled to partial solidification, thus resulting in said heterogeneous nucleation and fine grains, then reheated and cast at about 50.degree.-100.degree. F. of superheat. Additions of 0.1% boron and 0.1% zirconium (optional) are the preferred nucleating agents.

  7. Context-based user grouping for multi-casting in heterogeneous radio networks

    NASA Astrophysics Data System (ADS)

    Mannweiler, C.; Klein, A.; Schneider, J.; Schotten, H. D.

    2011-08-01

    Along with the rise of sophisticated smartphones and smart spaces, the availability of both static and dynamic context information has steadily been increasing in recent years. Due to the popularity of social networks, these data are complemented by profile information about individual users. Making use of this information by classifying users in wireless networks enables targeted content and advertisement delivery as well as optimizing network resources, in particular bandwidth utilization, by facilitating group-based multi-casting. In this paper, we present the design and implementation of a web service for advanced user classification based on user, network, and environmental context information. The service employs simple and advanced clustering algorithms for forming classes of users. Available service functionalities include group formation, context-aware adaptation, and deletion as well as the exposure of group characteristics. Moreover, the results of a performance evaluation, where the service has been integrated in a simulator modeling user behavior in heterogeneous wireless systems, are presented.

  8. Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

    NASA Astrophysics Data System (ADS)

    Vega Valer, Vladimir

    Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

  9. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    SciTech Connect

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  10. Particle size effects in the thermal conductivity enhancement of copper-based nanofluids

    PubMed Central

    2011-01-01

    We present an analysis of the dispersion characteristics and thermal conductivity performance of copper-based nanofluids. The copper nanoparticles were prepared using a chemical reduction methodology in the presence of a stabilizing surfactant, oleic acid or cetyl trimethylammonium bromide (CTAB). Nanofluids were prepared using water as the base fluid with copper nanoparticle concentrations of 0.55 and 1.0 vol.%. A dispersing agent, sodium dodecylbenzene sulfonate (SDBS), and subsequent ultrasonication was used to ensure homogenous dispersion of the copper nanopowders in water. Particle size distribution of the copper nanoparticles in the base fluid was determined by dynamic light scattering. We found that the 0.55 vol.% Cu nanofluids exhibited excellent dispersion in the presence of SDBS. In addition, a dynamic thermal conductivity setup was developed and used to measure the thermal conductivity performance of the nanofluids. The 0.55 vol.% Cu nanofluids exhibited a thermal conductivity enhancement of approximately 22%. In the case of the nanofluids prepared from the powders synthesized in the presence of CTAB, the enhancement was approximately 48% over the base fluid for the 1.0 vol.% Cu nanofluids, which is higher than the enhancement values found in the literature. These results can be directly related to the particle/agglomerate size of the copper nanoparticles in water, as determined from dynamic light scattering. PMID:21711719

  11. Particle size effects in the thermal conductivity enhancement of copper-based nanofluids.

    PubMed

    Saterlie, Michael; Sahin, Huseyin; Kavlicoglu, Barkan; Liu, Yanming; Graeve, Olivia

    2011-01-01

    We present an analysis of the dispersion characteristics and thermal conductivity performance of copper-based nanofluids. The copper nanoparticles were prepared using a chemical reduction methodology in the presence of a stabilizing surfactant, oleic acid or cetyl trimethylammonium bromide (CTAB). Nanofluids were prepared using water as the base fluid with copper nanoparticle concentrations of 0.55 and 1.0 vol.%. A dispersing agent, sodium dodecylbenzene sulfonate (SDBS), and subsequent ultrasonication was used to ensure homogenous dispersion of the copper nanopowders in water. Particle size distribution of the copper nanoparticles in the base fluid was determined by dynamic light scattering. We found that the 0.55 vol.% Cu nanofluids exhibited excellent dispersion in the presence of SDBS. In addition, a dynamic thermal conductivity setup was developed and used to measure the thermal conductivity performance of the nanofluids. The 0.55 vol.% Cu nanofluids exhibited a thermal conductivity enhancement of approximately 22%. In the case of the nanofluids prepared from the powders synthesized in the presence of CTAB, the enhancement was approximately 48% over the base fluid for the 1.0 vol.% Cu nanofluids, which is higher than the enhancement values found in the literature. These results can be directly related to the particle/agglomerate size of the copper nanoparticles in water, as determined from dynamic light scattering. PMID:21711719

  12. Particle size effects in the thermal conductivity enhancement of copper-based nanofluids

    NASA Astrophysics Data System (ADS)

    Saterlie, Michael; Sahin, Huseyin; Kavlicoglu, Barkan; Liu, Yanming; Graeve, Olivia

    2011-12-01

    We present an analysis of the dispersion characteristics and thermal conductivity performance of copper-based nanofluids. The copper nanoparticles were prepared using a chemical reduction methodology in the presence of a stabilizing surfactant, oleic acid or cetyl trimethylammonium bromide (CTAB). Nanofluids were prepared using water as the base fluid with copper nanoparticle concentrations of 0.55 and 1.0 vol.%. A dispersing agent, sodium dodecylbenzene sulfonate (SDBS), and subsequent ultrasonication was used to ensure homogenous dispersion of the copper nanopowders in water. Particle size distribution of the copper nanoparticles in the base fluid was determined by dynamic light scattering. We found that the 0.55 vol.% Cu nanofluids exhibited excellent dispersion in the presence of SDBS. In addition, a dynamic thermal conductivity setup was developed and used to measure the thermal conductivity performance of the nanofluids. The 0.55 vol.% Cu nanofluids exhibited a thermal conductivity enhancement of approximately 22%. In the case of the nanofluids prepared from the powders synthesized in the presence of CTAB, the enhancement was approximately 48% over the base fluid for the 1.0 vol.% Cu nanofluids, which is higher than the enhancement values found in the literature. These results can be directly related to the particle/agglomerate size of the copper nanoparticles in water, as determined from dynamic light scattering.

  13. Effect of the microhardness difference between base metal and bionic coupling unit on wear resistance of gray cast iron

    NASA Astrophysics Data System (ADS)

    Pang, Zuobo; Zhou, Hong; Chang, Fang; Zhang, Peng; Cong, Dalong; Meng, Chao; Wang, Chuanwei; Ren, Luquan

    2015-12-01

    In order to improve the wear resistance of gray cast iron guide rail, the samples with different microhardness difference between bionic coupling units and base metal were manufactured by laser surface remelting. Wear behavior of gray cast iron with bionic coupling units has been studied under dry sliding condition at room temperature using a homemade liner reciprocating wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that when the microhardness difference is 561 HV0.2, the wear resistance of sample is the best.

  14. Displaying structural property and inheritance of cast iron surfacing on steel base

    NASA Astrophysics Data System (ADS)

    Shveev, I. A.

    2016-06-01

    Graphite inclusions heredity in deposited layer from remelted special cast iron billets was established. The possibility of controlling the structural state and the quality of the deposited layer due to technological parameters of welding and heat treatment of parts is shown. Ways of improving cast iron wear resistance durability are proposed.

  15. Fabrication and Characterization of Copper-Based Nanoparticles for Transparent Solar Cell Applications.

    PubMed

    Yoon, Hoi Jin; Bang, Ki Su; Lee, Seung-Yun

    2015-10-01

    This paper reports on the fabrication of copper-based nanoparticles using microemulsions, and their optical properties for use in transparent solar cell applications. Microemulsions, containing pure copper nanoparticles, were prepared using the reaction process of CuCl2 with KBH4. We have confirmed that various sized copper nanoparticles, with a radius of up to 10 nm, form within an aqueous concentration of CuCl2 ≤ 2.0 M. Using microstructural observation, we found that parts of pure copper nanoparticles, synthesized in microemulsions, oxidize into cuprous oxide and agglomerate with one another in a normal atmosphere. The copper-based particles were then transferred to substrates by using a spin-coating process. Variations in spin speed led to significant changes in the transmittance and reflectance of the spin-coated particles. Transparent and anti-reflective properties of the particles were obtained at an optimum condition of spin speed. This suggests that the fabrication of the copper-based nanoparticles can be effectively applied to the manufacturing of transparent solar cells. PMID:26726478

  16. A general and Robust Ray-Casting-Based Algorithm for Triangulating Surfaces at the Nanoscale

    PubMed Central

    Decherchi, Sergio; Rocchia, Walter

    2013-01-01

    We present a general, robust, and efficient ray-casting-based approach to triangulating complex manifold surfaces arising in the nano-bioscience field. This feature is inserted in a more extended framework that: i) builds the molecular surface of nanometric systems according to several existing definitions, ii) can import external meshes, iii) performs accurate surface area estimation, iv) performs volume estimation, cavity detection, and conditional volume filling, and v) can color the points of a grid according to their locations with respect to the given surface. We implemented our methods in the publicly available NanoShaper software suite (www.electrostaticszone.eu). Robustness is achieved using the CGAL library and an ad hoc ray-casting technique. Our approach can deal with any manifold surface (including nonmolecular ones). Those explicitly treated here are the Connolly-Richards (SES), the Skin, and the Gaussian surfaces. Test results indicate that it is robust to rotation, scale, and atom displacement. This last aspect is evidenced by cavity detection of the highly symmetric structure of fullerene, which fails when attempted by MSMS and has problems in EDTSurf. In terms of timings, NanoShaper builds the Skin surface three times faster than the single threaded version in Lindow et al. on a 100,000 atoms protein and triangulates it at least ten times more rapidly than the Kruithof algorithm. NanoShaper was integrated with the DelPhi Poisson-Boltzmann equation solver. Its SES grid coloring outperformed the DelPhi counterpart. To test the viability of our method on large systems, we chose one of the biggest molecular structures in the Protein Data Bank, namely the 1VSZ entry, which corresponds to the human adenovirus (180,000 atoms after Hydrogen addition). We were able to triangulate the corresponding SES and Skin surfaces (6.2 and 7.0 million triangles, respectively, at a scale of 2 grids per Å) on a middle-range workstation. PMID:23577073

  17. Thermodynamics-Based Selection and Design of Creep-Resistant Cast Mg Alloys

    NASA Astrophysics Data System (ADS)

    Abaspour, Saeideh; Cáceres, Carlos H.

    2015-12-01

    Atomic level thermodynamics arguments that account for the generally weak age hardening response while suggesting that extending the athermal regime through short-range order (SRO) is a most feasible path to increasing the creep strength of many current alloys are presented. The tendency, or otherwise, of many solutes to develop SRO in dilute solid solutions rationalizes a number of observations in current multicomponent Mg alloys, and in particular the retention of linear strain hardening at high temperatures, while it disputes the viability of several micromechanisms often considered active, such as pinning of edge dislocations by mobile solute clouds, dynamic precipitation of thermally stable precipitates, or atomic size effects on the diffusivity. Potential solutes are sorted out and ranked based on the sign and value of the enthalpy of mixing of binary solid solutions using the Miedema phenomenological scheme. Due to their large negative energy of mixing and reasonable solubility (>1 at. pct) at ~473 K (~200 °C), Y and Gd appear as the best candidates to increase the creep strength through SRO, followed by Nd and Ca, in close agreement with data reported in the literature. The feasibility of enhancing the age hardening response through homogeneously nucleated, coherent precipitates, in some cases despite the negative energy of mixing of the alloy, or via internally ordered precipitates mimicking those present in Mg-Th alloys is considered by making parallels with the Al-Zn and the Al-Cu alloy systems. The possible optimization of the strengthening of high pressure die cast alloys combining SRO and intergranular eutectics or of heat-treatable cast alloys through internally ordered precipitates and SRO is discussed.

  18. Effect of iron-intermetallics and porosity on tensile and impact properties of aluminum-silicon-copper and aluminum-silicon-magnesium cast alloys

    NASA Astrophysics Data System (ADS)

    Ma, Zheyuan

    Aluminum-silicon (Al-Si) alloys are an important class of materials that constitute the majority of aluminum cast parts produced, due to their superior properties and excellent casting characteristics. Within this family of alloys, Al-Si-Cu and Al-Si-Mg cast alloys are frequently employed in automotive applications. The commercially popular 319 and 356 alloys, representing these two alloy systems, were selected for study in the present work, with the aim of investigating the effect of iron intermetallics and porosity on the alloy performance. This was carried out through a study of the tensile and impact properties, these being two of the important mechanical properties used in design calculations. Iron, through the precipitation of second phase intermetallic constituents, in particular the platelike beta-Al5FeSi phase, is harmful to the alloy properties. Likewise, gas- or shrinkage porosity in castings is also detrimental to the mechanical properties. By determining the optimum alloying, melt processing and solidification parameters (viz., Fe content, Sr modification and cooling rate) required to minimize the harmful effects of porosity and iron intermetallics, and studying their role on the fracture behavior, the fracture mechanism in the alloys could be determined. Castings were prepared from both industrial and experimental 319.2, B319.2 and A356.2 alloy melts, containing Fe levels of 0.2--1.0 wt%. Sr-modified (˜200 ppm) melts were also prepared for each alloy Fe level. The end-chilled refractory mold used provided directional solidification and a range of cooling rates (or dendrite arm spacings, DAS) within the same casting. Tensile and impact test samples machined from specimen blanks sectioned from the castings at various heights above the chill end provided DASs of 23--85mum. All samples were T6-heat-treated before testing. Tests were carried out employing Instron Universal and Instrumented Charpy testing machines. Optical microscopy, image analysis, SEM

  19. Chitosan-based copper nanocomposite accelerates healing in excision wound model in rats.

    PubMed

    Gopal, Anu; Kant, Vinay; Gopalakrishnan, Anu; Tandan, Surendra K; Kumar, Dinesh

    2014-05-15

    Copper possesses efficacy in wound healing which is a complex phenomenon involving various cells, cytokines and growth factors. Copper nanoparticles modulate cells, cytokines and growth factors involved in wound healing in a better way than copper ions. Chitosan has been shown to be beneficial in healing because of its antibacterial, antifungal, biocompatible and biodegradable polymeric nature. In the present study, chitosan-based copper nanocomposite (CCNC) was prepared by mixing chitosan and copper nanoparticles. CCNC was applied topically to evaluate its wound healing potential and to study its effects on some important components of healing process in open excision wound model in adult Wistar rats. Significant increase in wound contraction was observed in the CCNC-treated rats. The up-regulation of vascular endothelial growth factor (VEGF) and transforming growth factor-beta1(TGF-β1) by CCNC-treatment revealed its role in facilitating angiogenesis, fibroblast proliferation and collagen deposition. The tumor necrosis factor-α (TNF-α) and interleukin-10 (IL-10) were significantly decreased and increased, respectively, in CCNC-treated rats. Histological evaluation showed more fibroblast proliferation, collagen deposition and intact re-epithelialization in CCNC-treated rats. Immunohistochemistry of CD31 revealed marked increase in angiogenesis. Thus, we concluded that chitosan-based copper nanocomposite efficiently enhanced cutaneous wound healing by modulation of various cells, cytokines and growth factors during different phases of healing process. PMID:24632085

  20. Effect of copper addition at a rate of 4% weight on the machininability of ZA-21A1 cast alloy by CNC milling

    NASA Astrophysics Data System (ADS)

    Alqawabah, S. M. A.; Zaid, A. I. O.

    2014-06-01

    Little work is published on the effect of copper addition to zinc-aluminium ZA-21Al alloy on its surface quality machined by milling. In this paper, the effect of copper addition at a rate 4 % weight to the ZA-21Al alloy on its hardness and surface quality is investigated. It was found that the addition of 4% Cu resulted in 18.3% enhancement in microhardness whereas the mechanical characteristics were reduced (softening) about 14.5% at 0.2% strain. It was found that the best surface finish for this alloy before copper addition ZA21 was achieved at a feed rate of 100 mm/min and 1.25 mm depth of cut whereas the best surface finish for ZA21-4% Cu was achieved at feed rate 250 mm/min, 1600 rpm cutting velocity and 1.25 mm depth of cut.

  1. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  2. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  3. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  4. Extinction-based shading and illumination in GPU volume ray-casting.

    PubMed

    Schlegel, Philipp; Makhinya, Maxim; Pajarola, Renato

    2011-12-01

    Direct volume rendering has become a popular method for visualizing volumetric datasets. Even though computers are continually getting faster, it remains a challenge to incorporate sophisticated illumination models into direct volume rendering while maintaining interactive frame rates. In this paper, we present a novel approach for advanced illumination in direct volume rendering based on GPU ray-casting. Our approach features directional soft shadows taking scattering into account, ambient occlusion and color bleeding effects while achieving very competitive frame rates. In particular, multiple dynamic lights and interactive transfer function changes are fully supported. Commonly, direct volume rendering is based on a very simplified discrete version of the original volume rendering integral, including the development of the original exponential extinction into a-blending. In contrast to a-blending forming a product when sampling along a ray, the original exponential extinction coefficient is an integral and its discretization a Riemann sum. The fact that it is a sum can cleverly be exploited to implement volume lighting effects, i.e. soft directional shadows, ambient occlusion and color bleeding. We will show how this can be achieved and how it can be implemented on the GPU. PMID:22034296

  5. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-05-01

    This report deals with the welding procedure development and weldment properties of an Fe-16 at. % Al alloy known as FAPY. The welding procedure development was carried out on 12-, 25-, and 51-mm (0.5-, 1-, and 2-in.) -thick plates of the alloy in the as-cast condition. The welds were prepared by using the gas tungsten arc process and filler wire of composition matching the base-metal composition. The preheat temperatures varied from room temperature to 350{degrees}C, and the postweld heat treatment (PWHT) was limited only for 1 h at 750{degrees}C. The welds were characterized by microstructural. analysis and microhardness data. The weldment specimens were machined for Charpy-impact, tensile, and creep properties. The tensile and creep properties of the weldment specimens were essentially the same as that of the base metal. The Charpy-impact properties of the weldment specimens improved with the PWHT and were somewhat lower than previously developed data on the wrought material. Additional work is required on welding of thicker sections, development of PWHT temperatures as a function of section thickness, and mechanical properties.

  6. Application of alcohol based spraying coating on green sand mould for steel casting

    NASA Astrophysics Data System (ADS)

    Xu, Z. L.; Wang, J.; Yang, S. S.; He, Q. L.; Xiong, H. Sh

    2015-12-01

    A kind of coating suitable for green sand steel casting was developed. The practical application showed that the strength of the coating was high enough with no crack and no peeling under room temperature after drying the spraying coating, the performance of the coating for anti-cracking was good under high temperature, and the gas evolution of the coating was low. Using the coating, the casting surfaces finish appeared very good.

  7. Molds for electroslag casting systems. [2-1/4 Cr-1 Mo steel, 9 Cr-1 Mo steel

    SciTech Connect

    Bhat, G.K.

    1985-07-01

    This report describes the basic types of molds used for the manufacture of electroslag castings. The report also provides guidelines for the design of such molds based on heat generation and heat transfer considerations pertaining to the electroslag casting process. The designs of the two-step and three-step molds used for the manufacture of electroslag castings of 2-1/4 Cr-1 Mo steel, 316 stainless steel and 9 Cr-1 Mo steel are provided as examples of cost effective mold construction using cooled copper liners for metal-slag containment. 5 refs., 12 figs.

  8. Copper phthalocyanine-based CMPs with various internal structures and functionalities.

    PubMed

    Ding, Xuesong; Han, Bao-Hang

    2015-08-18

    Several kinds of copper phthalocyanine-based conjugated microporous polymers have been synthesized, which present enhanced long-wavelength photon absorption capability and high efficiency for singlet oxygen generation under low energy light irradiation. This strategy opens a facile avenue towards expanding the scope of phthalocyanine-based porous materials with various internal structures and functionalities. PMID:26166552

  9. High-throughput models for exposure-based chemical prioritization in the ExpoCast project.

    PubMed

    Wambaugh, John F; Setzer, R Woodrow; Reif, David M; Gangwal, Sumit; Mitchell-Blackwood, Jade; Arnot, Jon A; Joliet, Olivier; Frame, Alicia; Rabinowitz, James; Knudsen, Thomas B; Judson, Richard S; Egeghy, Peter; Vallero, Daniel; Cohen Hubal, Elaine A

    2013-08-01

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research program to prioritize chemical inventories for potential hazard. Similar capabilities for estimating exposure potential would support rapid risk-based prioritization for chemicals with limited information; here, we propose a framework for high-throughput exposure assessment. To demonstrate application, an analysis was conducted that predicts human exposure potential for chemicals and estimates uncertainty in these predictions by comparison to biomonitoring data. We evaluated 1936 chemicals using far-field mass balance human exposure models (USEtox and RAIDAR) and an indicator for indoor and/or consumer use. These predictions were compared to exposures inferred by Bayesian analysis from urine concentrations for 82 chemicals reported in the National Health and Nutrition Examination Survey (NHANES). Joint regression on all factors provided a calibrated consensus prediction, the variance of which serves as an empirical determination of uncertainty for prioritization on absolute exposure potential. Information on use was found to be most predictive; generally, chemicals above the limit of detection in NHANES had consumer/indoor use. Coupled with hazard HTS, exposure HTS can place risk earlier in decision processes. High-priority chemicals become targets for further data collection. PMID:23758710

  10. XPS characterization of (copper-based) coloured stains formed on limestone surfaces of outdoor Roman monuments

    PubMed Central

    2012-01-01

    Limestone basements holding bronzes or other copper alloys artefacts such as sculptures, decorations and dedicatory inscriptions are frequently met both in modern and ancient monuments. In outdoor conditions, such a combination implies the corrosion products of the copper based alloy, directly exposed to rainwater, will be drained off and migrate through the porous surfaces, forming stains of different colours and intensities, finally causing the limestone structures to deteriorate. In this work we have analysed samples from two modern limestone monuments in Rome, the Botticino surfaces of the ‘Vittoriano’ (by G.Sacconi, 1885-1911- Piazza Venezia) and the travertine basement of the ‘Statua dello Studente’ (by A.Cataldi, 1920- University city, La Sapienza), and focussed our investigation on the chemical composition of the copper-stained zones using XPS (X-ray Photoelectron Spectroscopy) as a surface-specific technique. Based on observations reporting on the structure and bonding at the calcite surfaces we have identified copper complexes and mixed calcium/copper carbonates associated with the stains, as well as the chemical state of other elements therein included, and related the compositional changes with differences in chromatic characteristics and sampling locations. PMID:22594435

  11. Remote Stabilization of Copper Paddlewheel Based Molecular Building Blocks in Metal-Organic Frameworks

    SciTech Connect

    Gao, Wen-Yang; Cai, Rong; Pham, Tony; Forrest, Katherine A.; Hogan, Adam; Nugent, Patrick; Williams, Kia; Wojtas, Lukasz; Luebke, Ryan; Weseliinski, Lukasz J.; Zaworotko, Michael J.; Space, Brian; Chen, Yu-Sheng; Eddaoudi, Mohamed; Shi, Xiaodong; Ma, Shengqian

    2015-08-21

    Copper paddlewheel based molecular building blocks (MBBs) are ubiquitous and have been widely employed for the construction of highly porous metal–organic frameworks (MOFs). However, most copper paddlewheel based MOFs fail to retain their structural integrity in the presence of water. This instability is directly correlated to the plausible displacement of coordinating carboxylates in the copper paddlewheel MBB, [Cu₂(O₂C-)₄], by the strongly coordinating water molecules. In this comprehensive study, we illustrate the chemical stability control in the rht-MOF platform via strengthening the coordinating bonds within the triangular inorganic MBB, [Cu₃O(N4–x(CH)xC-)₃] (x = 0, 1, or 2). Remotely, the chemical stabilization propagated into the paddlewheel MBB to afford isoreticular rht-MOFs with remarkably enhanced water/chemical stabilities compared to the prototypal rht-MOF-1.

  12. Synthesis of copper nanostructures on silica-based particles for antimicrobial organic coatings

    NASA Astrophysics Data System (ADS)

    Palza, Humberto; Delgado, Katherine; Curotto, Nicolás

    2015-12-01

    Sol-gel based silica nanoparticles of 100 nm were used to interact with copper ions from the dissolution of CuCl2 allowing the synthesis of paratacamite (Cu2(OH)3Cl) nanocrystals of around 20 nm. The method produced well dispersed copper nanostructures directly supported on the surface of the SiO2 particles and was generalized by using a natural zeolite microparticle as support with similar results. These hybrid Cu based nanoparticles released copper ions when immersed in water explaining their antimicrobial behavior against Escherichia coli and Staphylococcus aureus as measured by the minimum inhibitory and minimum bactericidal concentrations (MIC and MBC). Noteworthy, when these nanostructured particles were mixed with an organic coating the resulting film eliminated until a 99% of both bacteria at concentrations as low as 0.01 wt%.

  13. Electrodeposition of copper composites from deep eutectic solvents based on choline chloride.

    PubMed

    Abbott, Andrew P; El Ttaib, Khalid; Frisch, Gero; McKenzie, Katy J; Ryder, Karl S

    2009-06-01

    Here we describe for the first time the electrolytic deposition of copper and copper composites from a solution of the metal chloride salt in either urea-choline chloride, or ethylene glycol-choline chloride based eutectics. We show that the deposition kinetics and thermodynamics are quite unlike those in aqueous solution under comparable conditions and that the copper ion complexation is also different. The mechanism of copper nucleation is studied using chronoamperometry and it is shown that progressive nucleation leads to a bright nano-structured deposit. In contrast, instantaneous nucleation, at lower concentrations of copper ions, leads to a dull deposit. This work also pioneers the use of the electrochemical quartz crystal microbalance (EQCM) to monitor both current efficiency and the inclusion of inert particulates into the copper coatings. This technique allows the first in situ quantification or particulate inclusion. It was found that the composition of composite material was strongly dependent on the amount of species suspended in solution. It was also shown that the majority of material was dragged onto the surface rather than settling on to it. The distribution of the composite material was found to be even throughout the coating. This technology is important because it facilitates deposition of bright copper coatings without co-ligands such as cyanide. The incorporation of micron-sized particulates into ionic liquids has resulted, in one case, in a decrease in viscosity. This observation is both unusual and surprising; we explain this here in terms of an increase in the free volume of the liquid and local solvent perturbation. PMID:19458829

  14. Electromigration study of copper lines on steps prepared by a plasma-based etch process

    SciTech Connect

    Lin, Chi-Chou; Kuo Yue

    2012-03-15

    The electromigration phenomenon of the copper line etched with a plasma-based process over the SiN{sub x} step has been investigated. Two important factors, i.e., the dielectric topography and the stress temperature, were examined using the accelerated isothermal electromigration method. The activation energy of 0.73 eV to 0.89 eV indicates two possible mass transport pathways: interfacial and copper surface diffusions. The copper line on the SiN{sub x} step has a shorter lifetime and a smaller activation energy than the copper line on the flat surface has. For the former, voids were formed at the cusp region and perpendicular to the current flow direction. For the latter, voids were formed in series and parallel to the current flow direction. The ''neck'' structure at the cusp region, which is a result of the inappropriate etching condition, further decreased the lifetime and the activation energy. The lifetime of the ''neck-free'' copper line over the SiN{sub x} step was estimated to be 7.1 x 10{sup 9} s under the high-speed IC operation condition. The thermal stress mismatch between the copper layer and TiW barrier layer as well as the underneath dielectric layer facilitated the void formation. The step effect on the lifetime was reduced when the test temperature was high because of the change of the local stress. In summary, the topography and the test temperature are critical factors for the copper line's lifetime.

  15. Hydroxyapatite scaffolds processed using a TBA-based freeze-gel casting/polymer sponge technique.

    PubMed

    Yang, Tae Young; Lee, Jung Min; Yoon, Seog Young; Park, Hong Chae

    2010-05-01

    A novel freeze-gel casting/polymer sponge technique has been introduced to fabricate porous hydroxyapatite scaffolds with controlled "designer" pore structures and improved compressive strength for bone tissue engineering applications. Tertiary-butyl alcohol (TBA) was used as a solvent in this work. The merits of each production process, freeze casting, gel casting, and polymer sponge route were characterized by the sintered microstructure and mechanical strength. A reticulated structure with large pore size of 180-360 microm, which formed on burn-out of polyurethane foam, consisted of the strut with highly interconnected, unidirectional, long pore channels (approximately 4.5 microm in dia.) by evaporation of frozen TBA produced in freeze casting together with the dense inner walls with a few, isolated fine pores (<2 microm) by gel casting. The sintered porosity and pore size generally behaved in an opposite manner to the solid loading, i.e., a high solid loading gave low porosity and small pore size, and a thickening of the strut cross section, thus leading to higher compressive strengths. PMID:20099009

  16. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    PubMed

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces. PMID:15744719

  17. 76 FR 44322 - Copper Mountain Solar 1, LLC; Supplemental Notice That Initial Market-Based Rate Filing Includes...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-25

    ... Energy Regulatory Commission Copper Mountain Solar 1, LLC; Supplemental Notice That Initial Market-Based... above-referenced proceeding of Copper Mountain Solar 1, LLC's application for market-based rate.... The filings in the above-referenced proceeding are accessible in the Commission's eLibrary system...

  18. Multifractal characterization of water soluble copper phthalocyanine based films surfaces

    NASA Astrophysics Data System (ADS)

    Ţălu, Ştefan; Stach, Sebastian; Mahajan, Aman; Pathak, Dinesh; Wagner, Tomas; Kumar, Anshul; Bedi, R. K.; Ţălu, Mihai

    2014-07-01

    This paper presents a multifractal approach to characterize the structural complexity of 3D surface roughness of CuTsPc films on the glass and quartz substrate, obtained with atomic force microscopy (AFM) analysis. CuTsPc films prepared by drop cast method were investigated. CuTsPc films surface roughness was studied by AFM in tapping-mode™, in an aqueous environment, on square areas of 100 μm2 and 2500 μm2. A detailed methodology for CuTsPc films surface multifractal characterization, which may be applied for AFM data, was also presented. Analysis of surface roughness revealed that CuTsPc films have a multifractal geometry at various magnifications. The generalized dimension D q and the singularity spectrum f( α) provided quantitative values that characterize the local scale properties of CuTsPc films surface morphology at nanometer scale. Multifractal analysis provides different yet complementary information to that offered by traditional surface statistical parameters.

  19. Measurement of concrete E-modulus evolution since casting: A novel method based on ambient vibration

    SciTech Connect

    Azenha, Miguel; Magalhaes, Filipe; Faria, Rui; Cunha, Alvaro

    2010-07-15

    The use of ambient vibration tests to characterize the evolution of E-modulus of concrete right after casting is investigated in this paper. A new methodology is proposed, which starts by casting a concrete cylindrical beam inside a hollow acrylic formwork. This beam is then placed horizontally, simply supported at both extremities, and vertical accelerations resulting from ambient vibration are measured at mid-span. Processing these mid-span acceleration time series using power spectral density functions allows a continuous identification of the first flexural frequency of vibration of the composite beam, which in turn is correlated with the evolutive E-modulus of concrete since casting. Together with experiments conducted with the proposed methodology, a complementary validation campaign for concrete E-modulus determination was undertaken by static loading tests performed on the composite beam, as well as by standard compressive tests of concrete cylinders of the same batch loaded at different ages.

  20. Field-based evidence for consistent responses of bacterial communities to copper contamination in two contrasting agricultural soils

    PubMed Central

    Li, Jing; Ma, Yi-Bing; Hu, Hang-Wei; Wang, Jun-Tao; Liu, Yu-Rong; He, Ji-Zheng

    2015-01-01

    Copper contamination on China's arable land could pose severe economic, ecological and healthy consequences in the coming decades. As the drivers in maintaining ecosystem functioning, the responses of soil microorganisms to long-term copper contamination in different soil ecosystems are still debated. This study investigated the impacts of copper gradients on soil bacterial communities in two agricultural fields with contrasting soil properties. Our results revealed consistent reduction in soil microbial biomass carbon (SMBC) with increasing copper levels in both soils, coupled by significant declines in bacterial abundance in most cases. Despite of contrasting bacterial community structures between the two soils, the bacterial diversity in the copper-contaminated soils showed considerably decreasing patterns when copper levels elevated. High-throughput sequencing revealed copper selection for major bacterial guilds, in particular, Actinobacteria showed tolerance, while Acidobacteria and Chloroflexi were highly sensitive to copper. The thresholds that bacterial communities changed sharply were 800 and 200 added copper mg kg−1 in the fluvo-aquic soil and red soil, respectively, which were similar to the toxicity thresholds (EC50 values) characterized by SMBC. Structural equation model (SEM) analysis ascertained that the shifts of bacterial community composition and diversity were closely related with the changes of SMBC in both soils. Our results provide field-based evidence that copper contamination exhibits consistently negative impacts on soil bacterial communities, and the shifts of bacterial communities could have largely determined the variations of the microbial biomass. PMID:25699026

  1. Feasibility assessment of copper-base waste package container materials in a repository in basalt

    SciTech Connect

    Anantatmula, R.P.

    1985-09-01

    The results of FY 1985 corrosion testing and design development efforts are presented in support of a feasibility assessment of copper-base materials for use in waste container applications for a proposed nuclear waste repository in basalt. Two materials were included in the assessment activities: (1) high purity copper (UNS C10200), and (2) Cupronickel 90-10 (UNS C70600). Testing activities during FY 1985 included general corrosion, pitting corrosion, and environmentally assisted cracking studies. The FY 1985 waste package design studies considered consolidated spent nuclear fuel and West Valley high-level waste. 6 refs., 5 figs., 2 tabs.

  2. Copper-Based Ultrathin Nickel Nanocone Films with High-Efficiency Dropwise Condensation Heat Transfer Performance.

    PubMed

    Zhao, Ye; Luo, Yuting; Zhu, Jie; Li, Juan; Gao, Xuefeng

    2015-06-10

    We report a type of copper-based ultrathin nickel nanocone films with high-efficiency dropwise condensation heat transfer (DCHT) performance, which can be fabricated by facile electrodeposition and low-surface-energy chemistry modification. Compared with flat copper samples, our nanosamples show condensate microdrop self-propelling (CMDSP) function and over 89% enhancement in the DCHT coefficient. Such remarkable enhancement may be ascribed to the cooperation of surface nanostructure-induced CMDSP function as well as in situ integration and ultrathin nature of nanofilms. These findings are very significant to design and develop advanced DCHT materials and devices, which help improve the efficiency of thermal management and energy utilization. PMID:26011021

  3. Effects of alloy composition and casting speed on structure formation and hot tearing during direct-chill casting of Al-Cu alloys

    NASA Astrophysics Data System (ADS)

    Suyitno; Savran, V. I.; Katgerman, L.; Eskin, D. G.

    2004-11-01

    Effects of casting speed and alloy composition on structure formation and hot tearing during direct-chill (DC) casting of 200-mm round billets from binary Al-Cu alloys are studied. It is experimentally shown that the grain structure, including the occurrence of coarse grains in the central part of the billet, is strongly affected by the casting speed and alloy composition, while the dendritic arm spacing is mostly dependent on the casting speed. The hot cracking pattern reveals the maximum hot-tearing susceptibility in the range of low-copper alloys (1 to 1.5 pct) and at high casting speeds (180 to 200 mm/min). The clear correlation between the amount of nonequilibrium eutectics (representing the reserve of liquid phase in the last stage of solidification) and hot tearing is demonstrated. A casting speed-copper concentration-hot-tearing susceptibility chart is constructed experimentally for real-scale DC casting. Computed dimensions of the solidification region in the billet are used to explain the experimentally observed structure patterns and hot cracking. Thermomechanical finite-element simulation of the solidifying billet was used as a tool for testing the applicability to DC casting of several hot-tearing criteria based on different principles. The results are compared to the experimentally observed hot tearing. It is noted that hot-tearing criteria that account for the dynamics of the process, e.g., strain rate, actual stress-strain situation, feeding rate, and melt flow, can be successfully used for the qualitative prediction of hot tearing.

  4. Microstructure Based Modeling of β Phase Influence on Mechanical Response of Cast AM Series Mg Alloys

    SciTech Connect

    Barker, Erin I.; Choi, Kyoo Sil; Sun, Xin; Deda, Erin; Allison, John; Li, Mei; Forsmark, Joy; Zindel, Jacob; Godlewski, Larry

    2014-09-30

    Magnesium alloys have become popular alternatives to aluminums and steels for the purpose of vehicle light-weighting. However, Mg alloys are hindered from wider application due to limited ductility as well as poor creep and corrosion performance. Understanding the impact of microstructural features on bulk response is key to improving Mg alloys for more widespread use and for moving towards truly predicting modeling capabilities. This study focuses on modeling the intrinsic features, particularly volume fraction and morphology of beta phase present, of cast Mg alloy microstructure and quantifying their impact on bulk performance. Computational results are compared to experimental measurements of cast plates of Mg alloy with varying aluminum content.

  5. Polymer nanocomposites based on polyamide 12 filled with nickel and copper nanoparticles

    NASA Astrophysics Data System (ADS)

    Shapoval, E. S.; Zuev, V. V.

    2014-05-01

    The method for producing nanoscale nickel particles (particle diameter 20-30 nm) protected from oxidation thin carbon shell (1-2 nm) was developed. The polymer nanocomposites based on PA 12 matrix filled with filled with 0.1 to 1 wt. % nickel nanoparticles were synthesized by in situ polymerization. The tensile properties of polymer composites (Young's modulus, ultimate strength) were increased on 15-20% compared to the neat polymer. Also this article reports the findings of an investigation of a synthetic route for a synthesis a size-controllable molecularly capped copper nanoparticles. At using copper nanoparticles as filler the mechanical properties became worse by about 5-10% as compared PA12. Thus, needs the search of optimal way to modification of PA 12 matrix with copper nanoparticles.

  6. Corrosion of copper-based materials in gamma-irradiated air/water vapor systems

    SciTech Connect

    Reed, D.T.

    1992-04-01

    Experiments were performed to investigate the atmospheric corrosion of copper-based materials in an irradiated air/water vapor system. The three materials investigated were oxygen-free copper (CDA-102), 7% aluminum-bronze (CDA-613), and 70-30 cupronickel (CDA-715). To support the corrosion studies, a number of irradiation studies were performed to characterize the gas phase radiation chemistry of the system. Both copper oxide and nitrate phases were identified as corrosion products depending on the dose rate, humidity and temperature. Uniform corrosion rates increased with temperature, humidity, and dose rate. A clear tie between the radiolytic products generated in the gas phase and the corrosion observed was established.

  7. Corrosion of copper-based materials in gamma-irradiated air/water vapor systems

    SciTech Connect

    Reed, D.T.

    1992-01-01

    Experiments were performed to investigate the atmospheric corrosion of copper-based materials in an irradiated air/water vapor system. The three materials investigated were oxygen-free copper (CDA-102), 7% aluminum-bronze (CDA-613), and 70-30 cupronickel (CDA-715). To support the corrosion studies, a number of irradiation studies were performed to characterize the gas phase radiation chemistry of the system. Both copper oxide and nitrate phases were identified as corrosion products depending on the dose rate, humidity and temperature. Uniform corrosion rates increased with temperature, humidity, and dose rate. A clear tie between the radiolytic products generated in the gas phase and the corrosion observed was established.

  8. Color tunable light-emitting diodes based on copper doped semiconducting nanocrystals

    NASA Astrophysics Data System (ADS)

    Bhaumik, Saikat; Ghosh, Batu; Pal, Amlan J.

    2011-08-01

    We have introduced copper-doped semiconducting nanocrystals in light-emitting diodes (LEDs). Characteristics of the devices show that electroluminescence (EL) emission in these LEDs is color tunable. In copper-doped ZnS nanocrystals in the core and Zn1-xCdxS host as a shell-layer, photoluminescence (PL) arises from a transition from conduction band-edge of the host to 3d-levels of copper-ions. The PL of the nanocrystals and hence the EL of LEDs based on such nanostructures become tunable by varying the Cd-content in Zn-Cd-S alloys, that is, Zn1-xCdxS with different values of x, which changes the conduction band-edge of the host.

  9. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  10. FY 1985 status report on feasibility assessment of copper-base waste package container materials in a tuff repository

    SciTech Connect

    McCright, R.D.

    1985-09-30

    This report discusses progress made during the first year of a two-year study on the feasibility of using copper or a copper-base alloy as a container material for a waste package in a potential repository in tuff rock at the Yucca Mountain site in Nevada. The expected corrosion and oxidation performances of oxygen-free copper, aluminum bronze, and 70% copper-30% nickel are presented; a test plan for determining whether copper or one of the alloys can meet the containment requirements is outlined. Some preliminary corrosion test data are presented and discussed. Fabrication and joining techniques for forming waste package containers are descibed. Preliminary test data and analyses indicate that copper and copper-base alloys have several attractive features as waste package container materials, but additional work is needed before definitive conclusions can be made on the feasibility of using copper or a copper-base alloy for containers. Plans for work to be undertaken in the second year are indicated.

  11. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    SciTech Connect

    Fasoyinu, Yemi

    2014-03-31

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  12. Biphenol-based phosphoramidite ligands for the enantioselective copper-catalyzed conjugate addition of diethylzinc.

    PubMed

    Alexakis, Alexandre; Polet, Damien; Rosset, Stéphane; March, Sébastien

    2004-08-20

    Phosphoramidite ligands, based on ortho-substituted biphenols and a chiral amine, induce high enantioselectivities (ee's up to 99%) in the copper-catalyzed conjugate addition of dialkylzinc reagents to a variety of Michael acceptors. Particularly, the best reported ee's were obtained for acyclic nitroolefins. PMID:15307737

  13. High Temperature Flue Gas Desulfurization In Moving Beds With Regenerable Copper Based Sorbents

    SciTech Connect

    Cengiz, P.A.; Ho, K.K.; Abbasian, J.; Lau, F.S.

    2002-09-20

    The objective of this study was to develop new and improved regenerable copper based sorbent for high temperature flue gas desulfurization in a moving bed application. The targeted areas of sorbent improvement included higher effective capacity, strength and long-term durability for improved process control and economic utilization of the sorbent.

  14. The lost-wax casting of icons, utensils, bells, and other items in South India

    NASA Astrophysics Data System (ADS)

    Pillai, R. M.; Pilhii, S. G. K.; Damodaran, A. D.

    2002-10-01

    Indian artisans and craftsmen have long been masters at extracting and shaping metals and alloys, as proven by archaeological finds from the 2nd—3rd millennia B.C. For example, two well-known artifacts, castings of the dancing girl of Mohenjo Daro and the Mother Goddess of Adichanallur, Tamilnadu, depict a high degree of metallurgical knowledge. Those castings were formed by the lost wax process, which later was modified and became known as investment casting. In various parts of India, this age-old casting process is still being practiced, without any major modifications. This paper discusses details of the process used by the Indian artisans of Swamimalai, Tamilnadu, and Mannar, Kerala, South India in shaping copper-base alloys into icons and utensils, bells, and lamps.

  15. Treatment of tracheopharyngeal and tracheo-oesophageal fistulas following laryngectomy and fistula classification based on individual silicone casts.

    PubMed

    Herzog, Michael; Lorenz, Kai J; Glien, Alexander; Greiner, Ingo; Plontke, Stefan; Plößl, Sebastian

    2015-10-01

    Persistent tracheopharyngeal (TPF) and tracheo-oesophageal (TEF) fistulas after laryngectomy create a therapeutic challenge. The current classification of TPFs and TEFs is based on clinical experience without detailed anatomical information. In this study, casts of TPFs/TEFs were obtained from 16 patients; these were the first steps in manufacturing customised prostheses. Fistulas were classified according to the shape and dimension of the tracheopharyngeal and tracheo-oesophageal silicone casts and prostheses as well as on epithetic requirements. Four different types of fistulas were classified: Type A, a fistula with a straight axis between the neopharynx and oesophagus; Type B, a fistula with a stenosis of the neopharynx but a straight axis; Type C, the axis between the neopharynx and oesophagus is flexed anteriorly; and Type D, neighbouring structures are absent creating a large defect. This classification system might improve the manufacturing processes of customised prostheses in individual cases with challenging tracheopharyngeal and tracheo-oesophageal fistulas. PMID:25178413

  16. Improved quantitative visualization of hypervelocity flow through wavefront estimation based on shadow casting of sinusoidal gratings.

    PubMed

    Medhi, Biswajit; Hegde, Gopalakrishna M; Gorthi, Sai Siva; Reddy, Kalidevapura Jagannath; Roy, Debasish; Vasu, Ram Mohan

    2016-08-01

    A simple noninterferometric optical probe is developed to estimate wavefront distortion suffered by a plane wave in its passage through density variations in a hypersonic flow obstructed by a test model in a typical shock tunnel. The probe has a plane light wave trans-illuminating the flow and casting a shadow of a continuous-tone sinusoidal grating. Through a geometrical optics, eikonal approximation to the distorted wavefront, a bilinear approximation to it is related to the location-dependent shift (distortion) suffered by the grating, which can be read out space-continuously from the projected grating image. The processing of the grating shadow is done through an efficient Fourier fringe analysis scheme, either with a windowed or global Fourier transform (WFT and FT). For comparison, wavefront slopes are also estimated from shadows of random-dot patterns, processed through cross correlation. The measured slopes are suitably unwrapped by using a discrete cosine transform (DCT)-based phase unwrapping procedure, and also through iterative procedures. The unwrapped phase information is used in an iterative scheme, for a full quantitative recovery of density distribution in the shock around the model, through refraction tomographic inversion. Hypersonic flow field parameters around a missile-shaped body at a free-stream Mach number of ∼8 measured using this technique are compared with the numerically estimated values. It is shown that, while processing a wavefront with small space-bandwidth product (SBP) the FT inversion gave accurate results with computational efficiency; computation-intensive WFT was needed for similar results when dealing with larger SBP wavefronts. PMID:27505389

  17. MOLDS FOR CASTING PLUTONIUM

    DOEpatents

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  18. High Throughput Prioritization for Integrated Toxicity Testing Based on ToxCast Chemical Profiling

    EPA Science Inventory

    The rational prioritization of chemicals for integrated toxicity testing is a central goal of the U.S. EPA’s ToxCast™ program (http://epa.gov/ncct/toxcast/). ToxCast includes a wide-ranging battery of over 500 in vitro high-throughput screening assays which in Phase I was used to...

  19. Caste-based differences in gene expression in the polyembryonic wasp Copidosoma floridanum.

    PubMed

    Donnell, David M; Strand, Michael R

    2006-02-01

    The polyembryonic parasitoid Copidosoma floridanum produces two larval castes, soldiers and reproductives, during development within its host. Soldier larvae defend the brood against competitors while reproductive larvae develop into adult wasps. As with other caste-forming insects, the distinct morphological and behavioral features of soldier and reproductive larvae likely involve differential gene expression. In this study we used a bi-directional suppression subtractive hybridization (SSH) approach to isolate differentially expressed genes from C. floridanum soldier and reproductive larvae. We isolated 230 novel expressed sequence tags (ESTs) from the two subtractions (114 soldier/116 reproductive ESTs). Among these ESTs were sequences with significant similarity to genes coding for serine proteinases, proteinase inhibitors, odorant-binding and chemosensory proteins, and cuticular proteins. Also, three novel genes were isolated that resemble one another in conceptual translation and share the cysteine spacing pattern of short scorpion toxins and insect defensins. Reverse transcription-polymerase chain reaction (RT-PCR) analysis of 20 ESTs from the two libraries indicated that 85% were differentially expressed in one caste or the other. We conclude that our SSH strategy was effective in identifying a number of genes differentially expressed in soldier and reproductive larvae and that several of these genes will be useful in characterizing caste-specific gene networks in C. floridanum. PMID:16431281

  20. High-Throughput Models for Exposure-Based Chemical Prioritization in the ExpoCast Project

    EPA Science Inventory

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research pr...

  1. Standard specification for castings, zirconium-base, corrosion resistant, for general application. ASTM standard

    SciTech Connect

    1998-02-01

    This specification is under the jurisdiction of ASTM Committee B-10 on Reactive and Refractory Metals and Alloys and is the direct responsibility of Subcommittee B10.05 on Castings. Current edition approved Oct. 10, 1997 and published February 1998. Originally published as B 752-85. Last previous edition was B 752-91(1995).

  2. Dynamic shader generation for GPU-based multi-volume ray casting.

    PubMed

    Rössler, Friedemann; Botchen, Ralf P; Ertl, Thomas

    2008-01-01

    Real-time performance for rendering multiple intersecting volumetric objects requires the speed and flexibility of modern GPUs. This requirement has restricted programming of the necessary shaders to GPU experts only. A visualization system that dynamically generates GPU shaders for multi-volume ray casting from a user-definable abstract render graph overcomes this limitation. PMID:18753036

  3. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    SciTech Connect

    Fasoyinu, Yemi; Griffin, John A.

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  4. Simulation of acid-base condition and copper speciation in the fish gill microenvironment.

    PubMed

    Tao, S; Wen, Y; Long, A; Dawson, R; Cao, J; Xu, F

    2001-05-01

    pH, alkalinity, and mucus content in the fish gill microenvironment of carp (Cyprinus carpio) were measured by exposing fish to copper at various water pH levels using an apparatus which separates inspired and expired water. The relationship between pH levels inside and outside of the gill microenvironment, between pH and alkalinity, and between mucus secretion, pH, and copper exposure concentration were modeled. Copper speciation in the surrounding water and in the fish gill microenvironment was simulated using MINTEQA2 chemical equilibrium calculation software. The results of the modeling for pH, alkalinity, and mucus calculation were then adopted as inputs for purposes of parameter identification in the speciation modeling. The differences observed in the copper species distribution between that of the fish gill microenvironment and the surrounding water were based on the speciation modeling. The change in copper bioavailability for fish uptake was also examined. The results indicate the presence of an experimental pH balance point at 6.9, where the pH in the fish gill microenvironment is identical to that of the surrounding water. The observed deviation range in pH levels between that found at the gills and that of the surrounding water varied from -0.4 to 0.8 units. A sinusoidal model was developed for calculation of gill pH based on the pH of the surrounding water. Models calculating alkalinity either in the gill microenvironment or in the surrounding water and for estimating mucus secretion were also developed. The results of the chemical equilibrium calculations demonstrate that, within a pH range of 6-9, the dominant species of copper in bulk solution shifted from free ions to that of the hydroxo complex. With respect to the fish gill microenvironment, the dominant species found under acidic conditions were the mucus copper complex and free ions. Because of the influence of mucus complexation and pH change, bioavailable copper species in the fish gill

  5. Pigmented casts.

    PubMed

    Miteva, Mariya; Romanelli, Paolo; Tosti, Antonella

    2014-01-01

    Pigmented casts have been reported with variable frequency in scalp biopsies from alopecia areata, trichotillomania, chemotherapy-induced alopecia and postoperative (pressure induced) alopecia. Their presence and morphology in other scalp disorders has not been described. The authors assessed for the presence and morphology of pigmented casts in 308 transversely bisected scalp biopsies from nonscarring and scarring alopecia, referred to the Department of Dermatology, University of Miami within a year. The pigmented casts were present in 21 of 29 cases of alopecia areata (72%), 7 of 7 cases of trichotillomania (100%), 1 case of friction alopecia, 4 of 28 cases of central centrifugal cicatricial alopecia (14%), and 4 of 4 cases of dissecting cellulitis (100%). They did not show any distinguishing features except for the morphology in trichotillomania, which included twisted, linear (zip), and "button"-like pigment aggregation. The linear arrangement was found also in friction alopecia and dissecting cellulitis. Pigmented casts in the hair canals of miniaturized/vellus hairs was a clue to alopecia areata. Pigmented casts can be observed in biopsies of different hair disorders, but they are not specific for the diagnosis. Horizontal sections allow to better assess their morphology and the follicular level of presence of pigmented casts, which in the context of the other follicular findings may be a clue to the diagnosis. PMID:23823025

  6. Tape cast bioactive metal-ceramic laminates for structural application

    NASA Astrophysics Data System (ADS)

    Clupper, Daniel Christopher

    Bioglass 45S5, is a silica based glass which is able to rapidly form strong bonds with bone and soft tissue in vivo. It is used clinically to replace damaged ear ossicles and in dental surgery to help maintain the structural integrity of the jaw bone. The goal of the research was to demonstrate that Bioglass can be toughened by lamination with metallic layers while maintaining bioactivity. Improvement of the mechanical properties of Bioglass 45SS would allow for additional clinical applications, such as fracture fixation plates, or vertebral spacers. Bioglass 45S5 was tape cast and laminated with clinically relevant metals (316L, stainless steel and titanium) as well as copper in an effort to demonstrate that the effective toughness, or area under the load-deflection diagram can be increased significantly through ductile layer lamination. The average strength of monolithic tape cast sintered Bioglass was as high as 150 MPa and the toughness measured approximately 1.0 MPa m1/2. Copper-Bioglass laminates clearly demonstrated the toughening effect of metal layers on tape cast sintered Bioglass 45S5. Steel-Bioglass laminates, although less tough than the copper-Bioglass laminates, showed higher strengths. In vitro bioactivity tests of both titanium and steel Bioglass laminates showed the formation of mature and thick hydroxyapatite layers after 24 hours in Tris buffer solution. Under the standard test conditions, the bioactivity of monolithic tape cast sintered Bioglass increased with increasing sintering temperature. For samples sintered at 1000°C, thick crystalline layers of hydroxyapatite formed within 24 hours in Tris buffer solution. The bioactivity of these samples approached that of amorphous bulk Bioglass. Samples processed at 800°C were able to form thick crystalline hydroxyapatite layer after 24 hours when the test solution volume was increased by eight times.

  7. Thermal emittance enhancement of graphite-copper composites for high temperature space based radiators

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Forkapa, Mark J.; Cooper, Jill M.

    1991-01-01

    Graphite-copper composites are candidate materials for space based radiators. The thermal emittance of this material, however, is a factor of two lower than the desired emittance for these systems of greater than or equal to 0.85. Arc texturing was investigated as a surface modification technique for enhancing the emittance of the composite. Since the outer surface of the composite is copper, and samples of the composite could not be readily obtained for testing, copper was used for optimization testing. Samples were exposed to various frequencies and currents of arcs during texturing. Emittances near the desired goal were achieved at frequencies less than 500 Hz. Arc current did not appear to play a major role under 15 amps. Particulate carbon was observed on the surface, and was easily removed by vibration and handling. In order to determine morphology adherence, ultrasonic cleaning was used to remove the loosely adherent material. This reduced the emittance significantly. Emittance was found to increase with increasing frequency for the cleaned samples up to 500 Hz. The highest emittance achieved on these samples over the temperature range of interest was 0.5 to 0.6, which is approximately a factor of 25 increase over the untextured copper emittance.

  8. Resistivity-Based Evaluation of the Fatigue Behavior of Cast Irons

    NASA Astrophysics Data System (ADS)

    Germann, Holger; Starke, Peter; Eifler, Dietmar

    2012-08-01

    Cast irons are used in particular for highly stressed components in the automotive and commercial vehicle industry, e.g., for crankcases and in the wind power industry, e.g., for rotor hubs. The mechanical properties of cast irons are strongly influenced by parameters like phase composition of the matrix, graphite shape, micro-pinholes, and micro-cracks. The measurement of the electrical resistance in the unloaded state and its change during cyclic loading offers the possibility to get detailed information about the actual defect density and the cyclic deformation behavior. In the scope of the present work, stress-controlled load increase tests and constant amplitude tests were carried out at ambient temperature with specimens of the perlitic cast irons EN-GJL-250 (ASTM A48 35B), EN-GJV-400, and EN-GJS-600 (ASTM 80-55-06). Beside electrical measurements, scanning electron microscopy (SEM) was used to characterize the microstructure and to correlate the change of microstructural details with cyclic properties.

  9. Reproducibility of ZrO2-based freeze casting for biomaterials.

    PubMed

    Naleway, Steven E; Fickas, Kate C; Maker, Yajur N; Meyers, Marc A; McKittrick, Joanna

    2016-04-01

    The processing technique of freeze casting has been intensely researched for its potential to create porous scaffold and infiltrated composite materials for biomedical implants and structural materials. However, in order for this technique to be employed medically or commercially, it must be able to reliably produce materials in great quantities with similar microstructures and properties. Here we investigate the reproducibility of the freeze casting process by independently fabricating three sets of eight ZrO2-epoxy composite scaffolds with the same processing conditions but varying solid loading (10, 15 and 20 vol.%). Statistical analyses (One-way ANOVA and Tukey's HSD tests) run upon measurements of the microstructural dimensions of these composite scaffold sets show that, while the majority of microstructures are similar, in all cases the composite scaffolds display statistically significant variability. In addition, composite scaffolds where mechanically compressed and statistically analyzed. Similar to the microstructures, almost all of their resultant properties displayed significant variability though most composite scaffolds were similar. These results suggest that additional research to improve control of the freeze casting technique is required before scaffolds and composite scaffolds can reliably be reproduced for commercial or medical applications. PMID:26838830

  10. A Winning Cast

    NASA Technical Reports Server (NTRS)

    2001-01-01

    Howmet Research Corporation was the first to commercialize an innovative cast metal technology developed at Auburn University, Auburn, Alabama. With funding assistance from NASA's Marshall Space Flight Center, Auburn University's Solidification Design Center (a NASA Commercial Space Center), developed accurate nickel-based superalloy data for casting molten metals. Through a contract agreement, Howmet used the data to develop computer model predictions of molten metals and molding materials in cast metal manufacturing. Howmet Metal Mold (HMM), part of Howmet Corporation Specialty Products, of Whitehall, Michigan, utilizes metal molds to manufacture net shape castings in various alloys and amorphous metal (metallic glass). By implementing the thermophysical property data from by Auburn researchers, Howmet employs its newly developed computer model predictions to offer customers high-quality, low-cost, products with significantly improved mechanical properties. Components fabricated with this new process replace components originally made from forgings or billet. Compared with products manufactured through traditional casting methods, Howmet's computer-modeled castings come out on top.

  11. Syntheses, crystal structure and biological evaluation of Schiff bases and copper complexes derived from 4-formylpyrazolone

    NASA Astrophysics Data System (ADS)

    Joseph, V. A.; Pandya, J. H.; Jadeja, R. N.

    2015-02-01

    Two new pyrazolone based Schiff base ligands 4-((2,4-dimethylphenylimino)methyl)-4,5-dihydro-3-methyl-1-p-tolyl-1H-pyrazol-5-ol [PTPMP-ME] and 4-((3,4-difluorophenylimino)methyl)-4,5-dihydro-3-methyl-1-p-tolyl-1H-pyrazol-5-ol [PTPMP-F] were synthesized. Using these Schiff base ligands two new Copper(II) complexes, [Cu(PTPMP-ME)2] (1) and [Cu(PTPMP-F)2] (2) were synthesized. The ligands and their copper complexes were characterized by IR, 1H NMR, mass, UV-Visible spectroscopy, molar conductivity and magnetic measurement. The molecular geometry of Schiff base ligand PTPMP-ME and copper complexes were determined by single-crystal X-ray analysis. On the basis of single crystal X-ray analysis and spectroscopic techniques, square planar geometry of the complexes was proposed. The Schiff base ligands and their metal complexes were tested for antimicrobial activity against Gram-positive bacteria; Staphylococcus aureus and Bacillus subtilis and Gram-negative bacteria; Escherichia coli and Pseudomonas aeruginosa.

  12. Sprue design alterations and its effect on the properties of base metal alloy castings: An in vitro study

    PubMed Central

    Geetha Prabhu, K. R.; Prabhu, R.; Maheswari, H.; Eswaran, M. A.; Phanikrishna, G.; Deepthi, B.

    2015-01-01

    Introduction: To study the effect of various sprue designs on the properties of base metal alloy castings. The base metal alloys are extensively used for their excellent properties such as an increase in hardness, high melting range, high elastic modulus, its compatibility with ceramic material and low cost. However, to improve the properties of the base metal alloys is an ongoing research leading to various modifications in their fabrication procedure – which include sprue designs and their mode of attachment to the wax pattern. Aims and Objectives: Study compared the effect of three sprue designs viz. conical sprue, cylindrical sprue and bottleneck sprue on the properties of mass and microhardness of base metal alloy castings. Materials and Methods: A prefabricated wax mesh pattern was selected for the fabrication of the alloy test samples in the study. The cylindrical sprue design was connected to the mesh pattern with a straight attachment. The bottleneck sprue design was connected to the mesh pattern with a constricted attachment. The conical sprue design was connected to the mesh pattern with a flared attachment. In this manner, ten samples for each of the three different sprue designs were prepared. Results: The obtained value for mass and microhardness were subjected to statistical analysis. ANOVA test was performed to determine the difference between the sprue designs. Conclusion: The bottleneck sprue, conical sprue, and cylindrical sprue designs did not exert any apparent influence on the mass and microhardness. PMID:26538911

  13. Creep-rupture behavior of a developmental cast-iron-base alloy for use up to 800 deg C

    NASA Technical Reports Server (NTRS)

    Titran, Robert H.; Scheuermann, Coulson M.

    1987-01-01

    A promising iron-base cast alloy is being developed as part of the DOE/NASA Stirling Engine Systems Project under contract DEN 3-282 with the United Technologies Research Center. This report presents the results of a study at the Lewis Research Center of the alloy's creep-rupture properties. The alloy was tested under a variety of conditions and was found to exhibit the normal 3-stage creep response. The alloy compared favorably with others being used or under consideration for the automotive Stirling engine cylinder/regenerator housing.

  14. Elucidating the mechanism and active site of the cyclohexanol dehydrogenation on copper-based catalysts: A density functional theory study

    NASA Astrophysics Data System (ADS)

    Wang, Ziyun; Liu, Xinyi; Rooney, D. W.; Hu, P.

    2015-10-01

    The dehydrogenation of cyclohexanol to cyclohexanone is very important in the manufacture of nylon. Copper-based catalysts are the most popular catalysts for this reaction, and on these catalysts the reaction mechanism and active site are in debate. In order to elucidate the mechanism and active site of the cyclohexanol dehydrogenation on copper-based catalysts, density functional theory with dispersion corrections were performed on up to six facets of copper in two different oxidation states: monovalent copper and metallic copper. By calculating the surface energies of these facets, Cu(111) and Cu2O(111) were found to be the most stable facets for metallic copper and for monovalent copper, respectively. On these two facets, all the possible elementary steps in the dehydrogenation pathway of cyclohexanol were calculated, including the adsorption, dehydrogenation, hydrogen coupling and desorption. Two different reaction pathways for dehydrogenation were considered on both surfaces. It was revealed that the dehydrogenation mechanisms are different on these two surfaces: on Cu(111) the hydrogen belonging to the hydroxyl is removed first, then the hydrogen belonging to the carbon is subtracted, while on Cu2O(111) the hydrogen belonging to the carbon is removed followed by the subtraction of the hydrogen in the hydroxyl group. Furthermore, by comparing the energy profiles of these two surfaces, Cu2O(111) was found to be more active for cyclohexanol dehydrogenation than Cu(111). In addition, we found that the coordinatively unsaturated copper sites on Cu2O(111) are the reaction sites for all the steps. Therefore, the coordinatively unsaturated copper site on Cu2O(111) is likely to be the active site for cyclohexanol dehydrogenation on the copper-based catalysts.

  15. Optical Properties of Composites Based on a Transparent Matrix and Copper Nanoparticles

    NASA Astrophysics Data System (ADS)

    Kalenskii, A. V.; Zvekov, A. A.; Nikitin, A. P.; Gazenaur, N. V.

    2016-06-01

    Dependences of the transmittance, absorbance, and reflectance of the composite based on a transparent matrix and copper spherical nanoparticles on the sample thickness and the mass fraction of particles are calculated for radiation of the first and second harmonics of a neodymium laser using the Mie theory and the stationary radiation transfer equation. Distributions of the luminance gain are calculated at different distances from the sample surface. It is shown that the luminance gain increases with nanoparticle radius and radiation wavelength due to multiple scattering. In the limit of a small sample thickness, the luminance gain has a threshold value due to the effect of the total internal reflection. Results obtained are needed for optimization of an optical detonator capsule based on a transparent explosive material and copper nanoparticles.

  16. Casting behavior of titanium alloys in a centrifugal casting machine.

    PubMed

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity. PMID:12593955

  17. Spectroscopic, structural and theoretical studies of copper(II) complexes of tridentate NOS Schiff bases

    NASA Astrophysics Data System (ADS)

    Olalekan, Temitope E.; Ogunlaja, Adeniyi S.; VanBrecht, Bernardus; Watkins, Gareth M.

    2016-10-01

    Two newly synthesized Schiff bases (L4 and L5) were derived from the condensation reaction of 2-(methylthiomethyl)anilines and 4-methoxysalicylaldehyde. Coordination complexes of these and four previously reported NOS Schiff bases, Cu(L1)2-Cu(L6)2, were synthesized via the reflux reaction of the various Schiff base ligands with CuCl2·2H2O. The compounds were characterized by means of elemental analysis, FTIR and UV-Vis. The crystal structures of Cu(L1)2 and Cu(L2)2 were obtained by X-ray diffraction. The Schiff bases were coordinated to copper ion as monobasic tridentate ligands through the phenolic oxygen, azomethine nitrogen and thioether sulfur. The microanalyses of the coordination complexes were agreeable with bimolar binding of the ligands to the copper metal ion. The crystal structures of the copper complexes confirmed an octahedral geometry around the metal centre and showed they are mononuclear. The magnetic moment values indicated the presence of a lone electron in each copper(II) orbital and confirmed the mononuclearity of the complexes. The electronic spectra of the coordination compounds consist of the intraligand, charge transfer and d→d bands. Molecular modeling studies on the complexes (Cu(L1)2-Cu(L6)2) by employing DFT revealed that complex Cu(L5)2 possessed the smallest optimization energy as well as a small HOMO-LUMO energy gap which may best explain its higher polarizability as well as reactivity in comparison to the other complexes.

  18. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

    PubMed

    Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  19. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    NASA Astrophysics Data System (ADS)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  20. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    PubMed Central

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  1. Preparation and properties of copper-oil-based nanofluids

    PubMed Central

    2011-01-01

    In this study, the lipophilic Cu nanoparticles were synthesized by surface modification method to improve their dispersion stability in hydrophobic organic media. The oil-based nanofluids were prepared with the lipophilic Cu nanoparticles. The transport properties, viscosity, and thermal conductivity of the nanofluids have been measured. The viscosities and thermal conductivities of the nanofluids with the surface-modified nanoparticles have higher values than the base fluids do. The composition has more significant effects on the thermal conductivity than on the viscosity. It is valuable to prepare an appropriate oil-based nanofluid for enhancing the heat-transfer capacity of a hydrophobic system. The effects of adding Cu nanoparticles on the thermal oxidation stability of the fluids were investigated by measuring the hydroperoxide concentration in the Cu/kerosene nanofluids. The hydroperoxide concentrations are observed to be clearly lower in the Cu nanofluids than in their base fluids. Appropriate amounts of metal nanoparticles added in a hydrocarbon fuel can enhance the thermal oxidation stability. PMID:21711900

  2. Base and copper(I) catalyzed Mannich, alkyne hydroamination cascades for the direct synthesis of 2-methylenepyrrolidines.

    PubMed

    Wang, Hai-Fei; Yang, Ting; Xu, Peng-Fei; Dixon, Darren J

    2009-07-14

    An efficient, simple-to-perform, one-pot reaction cascade to 2-methylenepyrrolidines from p-toluenesulfonyl protected imines and propargylated malonates under a combination of base and copper(I) catalysis is reported. PMID:19662251

  3. Digital data base application to porphyry copper mineralization in Alaska; case study summary

    USGS Publications Warehouse

    Trautwein, Charles M.; Greenlee, David D.; Orr, Donald G.

    1982-01-01

    The purpose of this report is to summarize the progress in use of digital image analysis techniques in developing a conceptual model for assessing porphyry copper mineral potential. The study area consists of approximately the southern one-half of the 1? by 3? Nabesna quadrangle in east-central Alaska. The digital geologic data base consists of data compiled under the Alaskan Mineral Resource Assessment Program (AMRAP) as well as digital elevation data and Landsat spectral reflectance data from the Multispectral Scanner System. The digital data base used to develop and implement a conceptual model for porphyry-type copper mineralization consisted of 16 original data types and 18 derived data sets formatted in a grid-cell (raster) structure and registered to a map base in the Universal Transverse Mercator (UTM) projection. Minimum curvature and inverse distance squared interpolation techniques were used to generate continuous surfaces from sets of irregularly spaced data points. Processing requirements included: (1) merging or overlaying of data sets, (2) display and color coding of maps and images, (3) univariate and multivariate statistical analyses, and (4) compound overlaying operations. Data sets were merged and processed to create stereoscopic displays of continuous surfaces. The ratio of several data sets were calculated to evaluate relative variations and to enhance the display of surface alteration (gossans). Factor analysis and principal components analysis techniques were used to determine complex relationships and correlations between data sets. The resultant model consists of 10 parameters that identify three areas most likely to contain porphyry copper mineralization; two of these areas are known occurrences of mineralization and the third is not well known. Field studies confirmed that the three areas identified by the model have significant copper potential.

  4. Chimerical categories: caste, race, and genetics.

    PubMed

    Sabir, Sharjeel

    2003-12-01

    Is discrimination based on caste equivalent to racism? This paper explores the complex relationship between genetic, race and caste. It also discusses the debate over the exclusion of a discussion of caste-based discrimination at the 2001 World Conference against Racism, Racial Discrimination, Xenophobia and Related Intolerance held in Durban, South Africa. PMID:14768649

  5. Effects of operational parameters and common ions on the reduction of 2,4-dinitrotoluene by scrap copper-modified cast iron.

    PubMed

    Fan, Jin-Hong; Wang, Hong-Wu

    2015-07-01

    Scrap Cu-modified cast iron (CMCI) is a potent material for the reduction of 2,4-dinitrotoluene (2,4-DNT) by a surface-mediated reaction. However, the effects of operational parameters and common ions on its reduction and final rate are unknown. Results show that the 2,4-DNT reduction was significantly affected by Cu:Fe mass ratio and the optimum m(Cu:Fe) was 0.25%. The slight pH-dependent trend of 2,4-DNT reduction by CMCI was observed at pH 3 to 11, and the maximum end product, 2,4-diaminotoluene (2,4-DAT), was generated at pH 7. Dissolved oxygen (DO) in the water reduced the 2,4-DNT degradation and the formation of 2,4-DAT. CMCI effectively treated high concentrations of 2,4-DNT (60 to 150 mg L(-1)). In addition, varying the concentration of (NH4)2SO4 from 0.001 to 0.1 mol L(-1) improved the efficiency of the reduction process. The green rust-like corrosion products (GR-SO4 (2-)) were also effective for 2,4-DNT reduction, in which Na2CO3 (0.01 to 0.2 mol L(-1)) significantly inhibited this reduction. The repeated-use efficiency of CMCI was also inhibited. Moreover, 2,4-DNT and its products, such as 4A2NT, 2A4NT, and 2,4-DAT, produced mass imbalance (<35%). Hydrolysis of Fe(3+) and CO3 (2-) leading to the generation of Fe(OH)3 and conversion to FeOOH that precipitated on the surface and strongly adsorbed the products of reduction caused the inhibition of CO3 (2-). The 2,4-DNT reduction by CMCI could be described by pseudo-first-order kinetics. The operational conditions and common ions affected the 2,4-DNT reduction and its products by enhancing the corrosion of iron or accumulating a passive oxide film on the reactivity sites. PMID:25663339

  6. Erosion-corrosion performance of nickel-based and copper-based alloys in the Arabian Gulf seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Sayegh, A.

    1996-10-01

    The erosion-corrosion behavior of nickel-based (UNS N0 6022) and copper-based (UNS C71500) alloy tubes in water flowing seawater containing sulfide ions is investigated. Visual, optical and scanning electron microscopy examinations of the internal surfaces of the tubes were conducted to compare the susceptibilities to erosion-corrosion attack of these two alloys, taking into consideration the nature of the product films formed.

  7. Formulation, Casting, and Evaluation of Paraffin-Based Solid Fuels Containing Energetic and Novel Additives for Hybrid Rockets

    NASA Technical Reports Server (NTRS)

    Larson, Daniel B.; Desain, John D.; Boyer, Eric; Wachs, Trevor; Kuo, Kenneth K.; Borduin, Russell; Koo, Joseph H.; Brady, Brian B.; Curtiss, Thomas J.; Story, George

    2012-01-01

    This investigation studied the inclusion of various additives to paraffin wax for use in a hybrid rocket motor. Some of the paraffin-based fuels were doped with various percentages of LiAlH4 (up to 10%). Addition of LiAlH4 at 10% was found to increase regression rates between 7 - 10% over baseline paraffin through tests in a gaseous oxygen hybrid rocket motor. Mass burn rates for paraffin grains with 10% LiAlH4 were also higher than those of the baseline paraffin. RDX was also cast into a paraffin sample via a novel casting process which involved dissolving RDX into dimethylformamide (DMF) solvent and then drawing a vacuum on the mixture of paraffin and RDX/DMF in order to evaporate out the DMF. It was found that although all DMF was removed, the process was not conducive to generating small RDX particles. The slow boiling generated an inhomogeneous mixture of paraffin and RDX. It is likely that superheating the DMF to cause rapid boiling would likely reduce RDX particle sizes. In addition to paraffin/LiAlH4 grains, multi-walled carbon nanotubes (MWNT) were cast in paraffin for testing in a hybrid rocket motor, and assorted samples containing a range of MWNT percentages in paraffin were imaged using SEM. The fuel samples showed good distribution of MWNT in the paraffin matrix, but the MWNT were often agglomerated, indicating that a change to the sonication and mixing processes were required to achieve better uniformity and debundled MWNT. Fuel grains with MWNT fuel grains had slightly lower regression rate, likely due to the increased thermal conductivity to the fuel subsurface, reducing the burning surface temperature.

  8. A copper-based layered coordination polymer: synthesis, magnetic properties and electrochemical performance in supercapacitors.

    PubMed

    Liu, Qi; Liu, Xiuxiu; Shi, Changdong; Zhang, Yanpeng; Feng, Xuejun; Cheng, Mei-Ling; Su, Seng; Gu, Jiande

    2015-11-28

    A copper-based layered coordination polymer ([Cu(hmt)(tfbdc)(H2O)]; hmt = hexamethylenetetramine, tfbdc = 2,3,5,6-tetrafluoroterephthalate; Cu-LCP) has been synthesized, and it has been structurally and magnetically characterized. The Cu-LCP shows ferromagnetic interactions between the adjacent copper(II) ions. Density functional theory calculations on the special model of Cu-LCP support the occurrence of ferromagnetic interactions. As an electrode material for supercapacitors, Cu-LCP exhibits a high specific capacitance of 1274 F g(-1) at a current density of 1 A g(-1) in 1 M LiOH electrolyte, and the capacitance retention is about 88% after 2000 cycles. PMID:26487265

  9. An ammonium soal solution based method for the preparation of ceramic/copper metal microcomposites

    SciTech Connect

    Walker, R.J.; Robinson, D.A.

    1995-12-01

    Robinson and Maginnis have developed a process for the preparation of metal ceramic composites using an ammonium soap solution based route. This current work is an extension of their patent application. Their work focused on preparing silver/YBa{sub 2}Cu{sub 3}O{sub 7-x}. We have extended their work to prepare copper ceramic microcomposites. In this method, an ammonium soap of 2-ethylhexanoate is used to prepare a metallorganic in solution that is rapidly jelled or precipitated around a suspended and dispersed ceramic. This step is followed by a low temperature heat treatment in hydrogen to produce the desired composite. Depending on the heat treatment, the composite can be varied from metal coated ceramic grains to finely dispersed metal in a ceramic matrix. System specific schemes for the preparation of copper metal/ceramics will be presented along with X-ray Diffraction data, SEM and Optical micrographs.

  10. Stereology-based modeling and analysis of equiaxed solidification in casting simulations

    SciTech Connect

    Marsh, S.P.; Richards, L.E.; Banerjee, D.

    1995-12-31

    A formalism has been developed for expressing micromodels in a consistent manner using stereological parameters to quantify the geometric characteristics of the developing microstructure. This approach provides a robust and physically consistent method for coupling local micromodels with the macroscopic fields, and allows direct implementation of micromodels having various forms into discrete numerical simulations. The macroscopic state variables at each finite-element node serve as global constraints on the local unit volume of microstructure, which allows information to be exchanged between the two regimes and greatly simplifies the incorporation of multiple mechanisms that occur during a single casting process. This approach has been used to develop a model of equiaxed solidification that combines the mechanisms of nucleation, dendritic growth, temperature-dependent solidification, and coarsening. Numerical results of this model are presented for an Al-7% Si brake drum casting and compared with a stereological analysis of the observed microstructure. Measurements of the specific surface area, S{sub v}, of the dendritic structure show very good agreement with simulation results derived from unfitted model parameters.

  11. Ductility improvement of direct-cast gamma TiAl-based alloy sheet

    SciTech Connect

    Hanamura, Toshihiro; Hashimoto, Keizo

    1997-12-31

    For improving the room temperature tensile ductility of direct-cast gamma TiAl sheets without affecting their high-temperature strength, direct sheet casting with TiB{sub 2} particle dispersion is employed and conducted. The TiB{sub 2} addition and rapid cooling results in the formation of a fine equiaxed grain microstructure with an average grain size of {approximately}10{micro}m, contributing to the increase in the room temperature ductility to 2.1% with the high-temperature tensile strength kept at about 200 MPa. This improvement of room-temperature ductility is attributable to the following fact. The high oxygen content of this material, about 2,500 wt.ppm, is not harmful to the tensile ductility when the oxygen is in the solid solution of the {alpha}{sub 2} lamellar phase or in oxide particles, which are fine enough not to cause brittleness to the matrix. From these findings, a principle is proposed that oxygen is not harmful to the ductility of gamma TiAl when its microstructure containing oxygen is fine enough.

  12. Development of a new passive sampler based on diffusive milligel beads for copper analysis in water.

    PubMed

    Perez, M; Reynaud, S; Lespes, G; Potin-Gautier, M; Mignard, E; Chéry, P; Schaumlöffel, D; Grassl, B

    2015-08-26

    A new passive sampler was designed and characterized for the determination of free copper ion (Cu(2+)) concentration in aqueous solution. Each sampling device was composed of a set of about 30 diffusive milligel (DMG) beads. Milligel beads with incorporated cation exchange resin (Chelex) particles were synthetized using an adapted droplet-based millifluidic process. Beads were assumed to be prolate spheroids, with a diameter of 1.6 mm and an anisotropic factor of 1.4. The milligel was controlled in chemical composition of hydrogel (monomer, cross-linker, initiator and Chelex concentration) and characterized in pore size. Two types of sampling devices were developed containing 7.5% and 15% of Chelex, respectively, and 6 nm pore size. The kinetic curves obtained demonstrated the accumulation of copper in the DMG according to the process described in the literature as absorption (and/or adsorption) and release following the Fick's first law of diffusion. For their use in water monitoring, the typical physico-chemical characteristics of the samplers, i.e. the mass-transfer coefficient (k0) and the sampler-water partition coefficient (Ksw), were determined based on a static exposure design. In order to determine the copper concentration in the samplers after their exposure, a method using DMG bead digestion combined to Inductively Coupled Plasma - Atomic Emission Spectrometry (ICP-AES) analysis was developed and optimized. The DMG devices proved to be capable to absorb free copper ions from an aqueous solution, which could be accurately quantified with a mean recovery of 99% and a repeatability of 7% (mean relative uncertainty). PMID:26347173

  13. A Copper Porphyrin-Based Conjugated Mesoporous Polymer-Derived Bifunctional Electrocatalyst for Hydrogen and Oxygen Evolution.

    PubMed

    Cui, Shengsheng; Qian, Manman; Liu, Xiang; Sun, Zijun; Du, Pingwu

    2016-09-01

    Scalable and robust catalysts for the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) are required for the implementation of water splitting technologies as a globally applicable method of producing renewable hydrogen. Herein, we report nitrogen-enriched porous carbon materials containing copper/copper oxide, derived from copper porphyrin-based conjugated mesoporous polymers (CMPs), as a bifunctional catalyst for both HER and OER. These catalysts have a high surface area, unique tubular structure, and strong synergistic effect of copper/copper oxide and porous carbons, resulting in excellent performance for water splitting. Under optimal conditions, the catalyst exhibits a quite low overpotential for OER (350 mV to reach 1.0 mA cm(-2) and 450 mV to reach 10 mA cm(-2) ) in alkaline media, which places it among the best copper-based water oxidation catalysts reported in the literature. Furthermore, the catalyst shows good catalytic activity for HER at a low overpotential (190 mV to reach 1.0 mA cm(-2) ) as well as a high current density (470 mV to reach 50 mA cm(-2) ). The results suggest that hybridized copper/carbon materials are attractive noble-metal-free catalysts for water splitting. PMID:27530422

  14. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    NASA Astrophysics Data System (ADS)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  15. Nanostructured copper/copper oxide hybrids: combined experimental and theoretical studies.

    PubMed

    Li, Jie; Yu, Nana; Geng, Haoran

    2016-08-21

    With the extensive study of dealloying, copper oxides have been shown to be important members and exhibit huge potential in catalysis, energy transformation and storage fields. In this work, nanostructured copper/copper oxide hybrids were prepared through dealloying the sintered Al85Cu15 alloy and molecular dynamics (MD) simulations as well as calculations based on density functional theory (DFT) were performed to explore the oxidation mechanisms of copper in aqueous electrolytes. Cu/Cu2O/CuO compositions were obtained after immersing the sintered alloys in 20 wt% NaOH solutions under corrosion-free conditions at room temperature. Both X-ray diffraction (XRD) and potentiodynamic polarization results reveal that there exist large differences between the sintered Al85Cu15 alloy and its counterpart cast alloy and the Rietveld simulation analysis as well as MD simulations testify to the inhomogeneous atom distribution in the sintered alloy. DFT studies show that Cun (1 ≤n≤ 9) clusters possess higher surface energies than the Cu(111) surface and the calculated binding energies of the copper clusters and an atomic oxygen (Cun-O) are much higher than that of Cu(111)-O. The low surface diffusivity (Ds) of the clusters at the alloy-electrolyte interface extends their diffusion time, which may be beneficial to the formation and growth of oxide nuclei precursors during the dealloying process. Their microstructures and morphologies characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show that CuO exists in the form of a nanoplate while Cu2O is a nanoparticle. Nanoporous copper (NPC) obtained by dealloying sintered and cast alloys exists in the form of a bicontinuous ligament-channel structure. This work enriches the dealloying research from both experimental and theoretical aspects. PMID:27425769

  16. Transport and defect mechanism in copper-based delafossite materials

    NASA Astrophysics Data System (ADS)

    Ingram, Brian James

    The defect mechanism and transport properties of cuprous-based delafossite compounds of the general form CuMO2 (M = Al, Sc, and Y) were investigated. The size of the B-site cation (M), plays a significant role in determining the electrical properties of the compound. All the systems under investigation, regardless of B-site cation, are small polaron conductors which exhibit thermally activated mobilities, consequently the upper bound of mobility is 0.10--1.0 cm2 V -1 s-1. The defect mechanism is strongly dependant on the size and chemistry of the B-site cation. The Al-compound has a moderate room temperature conductivity of ˜1.5 x 10-2 S/cm and a hole concentration on the order of 1019 cm-3. Intrinsic defects such as Oi″ and VCu• as well as tramp impurity (e.g., CaAl') do not contribute significantly to the hole population, which corresponds to approximately 1% polaron occupation of the Cu sites at high temperatures. A defect associate of the form (AlCu••2O i″)″ was found to be the dominant source of hole generation in CuAlO2. At low temperatures two holes (CuCu•) tightly bind with forming a neutral complex. The large B-site cation compounds (CuScO2 and CuYO2) do not exhibit an equivalent defect associate due to the instability of Sc and Y in low coordination sites, therefore the intrinsic Sc- and Y-compounds have inferior electrical properties compared to CuAlO2. The large B-site compounds do, however, have a propensity for acceptor dopants, e.g., oxygen interstitials and extrinsic doping. Under the experimental conditions of this study, isolated oxygen interstitials were found in insignificant concentrations. The solubility limits of Mg in CuScO2 and Ca in CuYO2 were found to be approximately 1% and 0.2%, respectively, corresponding to room temperature conductivities of 2 x 10-2 and 1.7 x 10-3 S cm-1---substantial increases from the undoped values. Based on small polaron theory a maximum conductivity was determined to be ˜600 S cm-1 for the

  17. Preparation, mechanical property and cytocompatibility of freeze-cast porous calcium phosphate ceramics reinforced by phosphate-based glass.

    PubMed

    Yang, Yanqiu; He, Fupo; Ye, Jiandong

    2016-12-01

    In this study, phosphate-based glass (PG) was used as a sintering aid for freeze-cast porous biphasic calcium phosphate (BCP) ceramic, which was sintered under a lower temperature (1000°C). The phase composition, pore structure, compressive strength, and cytocompatibility of calcium phosphate composite ceramics (PG-BCP) were evaluated. The results indicated that PG additive reacted with calcium phosphate during the sintering process, forming β-Ca2P2O7; the ions of sodium and magnesium from PG partially substituted the calcium sites of β-calcium phosphate in BCP. The PG-BCP showed good cytocompatibility. The pore width of the porous PG-BCP ceramics was around 50μm, regardless of the amount of PG sintering aid. As the content of PG increased from 0wt.% to 15wt.%, the compressive strength of PG-BCP increased from 0.02 MP to 0.28MPa. When the PG additive was 17.5wt.%, the compressive strength of PG-BCP dramatically increased to 5.66MPa. Addition of 15wt.% PG was the critical point for the properties of PG-BCP. PG is considered as an effective sintering aid for freeze-cast porous bioceramics. PMID:27612796

  18. Copper and zinc status of infants fed either cow's milk or milk based formula

    SciTech Connect

    Frey, D.; Anderson, K.; Acosta, P.B.

    1986-03-01

    Infant formula is recommended for the first year for those infants not receiving breast milk. Except for effects on iron, biochemical consequences of feeding cow's milk or infant formula to older infants are unknown. This study compared copper and zinc status in healthy infants between 11 and 13 months of age, who had received either milk based infant formula (n = 17) or cow's milk (n = 13) as their primary beverage for a minimum of 3 months. Diet diaries were requested. Blood was drawn by venipuncture into trace mineral free heparinized tubes and analyzed by atomic absorption spectrophotometer. Mean plasma zinc levels were similar in both feeding groups: 117 +/- 22 ..mu..g/dl for formula fed infants (FFI) and 119 +/- 39 ..mu..g/dl for cow's milk fed infants (CMI). Intakes for zinc were also similar; 6.0 +/- 2.0 mg/day (FFI) and 5.7 +/- 1.5 mg/day (CMI). Mean plasma copper levels were higher in FFI compared to CMI; 118 +/- 30 ..mu..g/dl and 97 +/- 33 ..mu..g/dl respectively; however, the difference was not statistically was not significant. Intakes for copper did not differ; 0.8 +/- 0.3 mg/day for FFI and 0.7 +/- 0.1 mg/day for CMI. Total energy intakes did not differ.

  19. Efficient copper-catalyzed direct intramolecular aminotrifluoromethylation of unactivated alkenes with diverse nitrogen-based nucleophiles.

    PubMed

    Lin, Jin-Shun; Xiong, Ya-Ping; Ma, Can-Liang; Zhao, Li-Jiao; Tan, Bin; Liu, Xin-Yuan

    2014-01-27

    A mild, convenient, and step-economical intramolecular aminotrifluoromethylation of unactivated alkenes with a variety of electronically distinct, nitrogen-based nucleophiles in the presence of a simple copper salt catalyst, in the absence of extra ligands, is described. Many different nitrogen-based nucleophiles (e.g., basic primary aliphatic and aromatic amines, sulfonamides, carbamates, and ureas) can be employed in this new aminotrifluoromethylation reaction. The aminotrifluoromethylation process allows straightforward access to diversely substituted CF3-containing pyrrolidines or indolines, in good to excellent yields, through a direct difunctionalization strategy from the respective acyclic starting materials. Mechanistic studies were conducted and a plausible mechanism was proposed. PMID:24458913

  20. Fabrication of hierarchically structured superhydrophobic PDMS surfaces by Cu and CuO casting

    NASA Astrophysics Data System (ADS)

    Migliaccio, Christopher P.; Lazarus, Nathan

    2015-10-01

    Poly(dimethylsiloxane) (PDMS) films decorated with hierarchically structured pillars are cast from large area copper and copper oxide negative molds. The molds are fabricated using a single patterning step and electroplating. The process of casting structured PDMS films is simpler and cheaper than alternatives based on deep reactive ion etching or laser roughening of bulk silicone. Texture imparted to the pillars from the mold walls renders the PDMS films superhydrophobic, with the contact angle/hysteresis of the most non-wetting surfaces measuring 164°/9° and 158°/10° for surfaces with and without application of a low surface energy coating. The usefulness of patterned PDMS films as a "self-cleaning" solar cell module covering is demonstrated and other applications are discussed.

  1. A fast-moving copper-based molecular shuttle: synthesis and dynamic properties.

    PubMed

    Durola, Fabien; Lux, Jacques; Sauvage, Jean-Pierre

    2009-01-01

    Fast-track changes: The synthesis of a new copper-based molecular shuttle is described, with a coordinating macrocycle based on a nonhindering but endocyclic ligand (see scheme), which makes the ligand exchange easier, and thus the motions of the ring along the thread faster.The present report deals with the synthesis of a two-station [2]rotaxane consisting of a dpbiiq-incorporating macrocycle (dpbiiq: 8,8'-diphenyl-3,3'-biisoquinoline) threaded by a coordinating fragment whose complexing units are a dpp and a terpy ligand (dpp: 2,9-diphenyl-1,10-phenanthroline; terpy: 2,2',6',2"-terpyridine). The [2]rotaxane was prepared in 11 steps from commercially available or easy-to-make molecules, without taking into account the preparation of the dpbiiq-containing 39-membered ring, which was available in our group. The ring-incorporated bidentate chelate is at the same time endocyclic and sterically nonhindering, which is a specific property of the dpbiiq-coordinating unit. This unique feature has a profound influence on the rate of the ring-and-copper translation motion between the two stations of the axle. Based on an analogous multistep strategy, a related molecular shuttle has also been prepared that contains exactly the same axle and stoppers as the first compound but whose threaded ring incorporates the sterically hindering dpp chelate. The translation motions of this other system are several orders of magnitude slower than the corresponding movements of the dpbiiq-based compound. The motion corresponding to the rearrangement of the unstable five-coordinate copper(I) form of the compounds is relatively fast for both shuttles; the half lifetime of the five-coordinate Cu(I) species being below 20 ms for the dpbiiq-containing system and below 1 s for the dpp-based molecule. The reverse motion corresponding to the rearrangement of the four-coordinate copper(II) complexes is much slower, especially for the dpp-based system. It is of the order of several hours for the dpp-based

  2. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    PubMed

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used. PMID:7012322

  3. ShakeCast Manual

    USGS Publications Warehouse

    Lin, Kuo-Wan; Wald, David J.

    2008-01-01

    ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users? facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  4. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  5. Fuzzy, copper-based multi-functional composite particles serving simultaneous catalytic and signal-enhancing roles.

    PubMed

    Li, Xiangming; Hu, Yingmo; An, Qi; Luan, Xinglong; Zhang, Qian; Zhang, Yihe

    2016-04-28

    Multifunctional plasmonic particles serving simultaneously as catalysts and label-free reporting agents are highly pursued due to their great potential in enhancing reaction operational efficiencies. Copper is an abundant and economic resource, and it possesses practical applicability in industries, but no dual-functional copper-based catalytic and self-reporting particles have been reported so far. This study proposes a facile strategy to prepare high-performance dual-functional copper-based composite particles that catalyze reactions and simultaneously serve as a SERS (surface enhanced Raman spectra) active, label-free reporting agent. Polyelectrolyte-modified reduced graphene oxide particles are used as the reactive precursors in the fabrication method. Upon adding Cu(NO3)2 solutions into the precursor dispersions, composite particles comprised by copper/copper oxide core and polyelectrolyte-graphene shell were facilely obtained under sonication. The as-prepared composite particles efficiently catalyzed the conversion of 4-nitrophenol to 4-aminophenol and simultaneously acted as the SERS-active substrate to give enhanced Raman spectra of the produced 4-aminophenol. Taking advantage of the assembling capabilities of polyelectrolyte shells, the composite particles could be further assembled onto a planar substrate to catalyze organic reactions, facilitating their application in various conditions. We expect this report to promote the fabrication and application of copper-based multifunctional particles. PMID:27091497

  6. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific Design Methodology

    SciTech Connect

    Muralidharan, G.; Sikka, V.K.; Pankiw, R.I.

    2006-04-15

    The goal of this program was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and upper use temperature by 86 to 140 F (30 to 60 C). Meeting this goal is expected to result in energy savings of 38 trillion Btu/year by 2020 and energy cost savings of $185 million/year. The higher strength H-Series of cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat-treating industry. The project was led by Duraloy Technologies, Inc. with research participation by the Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies. Energy Industries of Ohio (EIO) was also a partner in this project. Each team partner had well-defined roles. Duraloy Technologies led the team by identifying the base alloys that were to be improved from this research. Duraloy Technologies also provided an extensive creep data base on current alloys, provided creep-tested specimens of certain commercial alloys, and carried out centrifugal casting and component fabrication of newly designed alloys. Nucor Steel was the first partner company that installed the radiant burner tube assembly in their heat-treating furnace. Other steel companies participated in project review meetings and are currently working with Duraloy Technologies to obtain components of the new alloys. EIO is promoting the enhanced performance of the newly designed alloys to Ohio-based companies. The Timken Company is one of the Ohio companies being promoted by EIO. The project management and coordination plan is shown in Fig. 1.1. A related project at University of Texas-Arlington (UT-A) is described in Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired

  7. CASTING APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  8. Energy Consumption of Die Casting Operations

    SciTech Connect

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  9. CIR Casting System for making transtibial sockets.

    PubMed

    Wu, Yeongchi; Casanova, Hector R; Reisinger, Kim D; Smith, William K; Childress, Dudley S

    2009-03-01

    This paper describes a new casting system for transtibial socket fabrication. Like the earlier CIR Sand Casting System, the CIR Casting System is based on the 'dilatancy' principle that is similar to the packaging process for coffee beans by which loose beans become a solid mass when a vacuum is applied. The main difference from the CIR Sand Casting System is that the CIR Casting System uses light-weight, polystyrene beads in place of silica sand as the primary material for casting the negative mold. The formed negative mold can be converted into a positive sand model for modification and socket formation. With the new plaster-less casting system, the prosthetist can fabricate a transtibial prosthesis in about one hour. It reduces the set-up cost, overall weight and size of the casting system, and increases portability for service in remote areas. The System also creates minimal waste and is energy-conserving and environmentally-friendly. PMID:19235060

  10. Synthesis and analytical characterisation of copper-based nanocoatings for bioactive stone artworks treatment.

    PubMed

    Ditaranto, Nicoletta; Loperfido, Sabrina; van der Werf, Inez; Mangone, Annarosa; Cioffi, Nicola; Sabbatini, Luigia

    2011-01-01

    Biological agents play an important role in the deterioration of cultural heritage causing aesthetic, biogeophysical and biogeochemical damages. Conservation is based on the use of preventive and remedial methods. The former aims at inhibiting biological attack, and the latter aims at eradicating the biological agents responsible for biodeterioration. Here, we propose the preparation and the analytical characterisation of copper-based nanocoating, capable of acting both as a remedy and to prevent microbial proliferation. Core-shell CuNPs are mixed with a silicon-based product, commonly used as a water-repellent/consolidant, to obtain a combined bioactive system to be applied on stone substrates. The resulting coatings exert a marked biological activity over a long period of time due to the continuous and controlled release of copper ions acting as biocides. To the best of our knowledge, this is the first time that a multifunctional material is proposed, combining the antimicrobial properties of nanostructured coatings with those of the formulations applied to the restoration of stone artworks. A complete characterisation based on a multi-technique analytical approach is presented. PMID:20972773

  11. Electroslag component casting. [Nickel aluminide

    SciTech Connect

    Sikka, V.K.

    1986-01-01

    This project is directed toward the development of electroslag-casting (ESC) technology for use in coal conversion components such as valve bodies, pump housings, and pipe fittings. The aim is also to develop a sufficient data base to permit electroslag casting to become an ASME Code-accepted process. It is also intended to transfer the ESC process technology to private industry. A total of 32 electroslag castings of 2.25Cr-1Mo, 9Cr-1Mo, type 316, and nickel aluminide were procured from four facilities for evaluation (Table 1). The most complex castings procured during this program were the valve bodies shown in Figure 2. The castings were subjected to various heat treatments (Table 2), checked for chemical composition uniformity from top to bottom, and subjected to macrostructural evaluation and mechanical properties testing. Results are discussed. 10 refs., 7 figs., 3 tabs.

  12. Study of aging of nuclear detector based on n-silicon/copper phthalocyanine heterojunction

    SciTech Connect

    Ray, A.; Gupta, S. K.

    2013-02-05

    Nuclear detectors based on n-silicon/copper-phthalocyanine (CuPc) heterojunction were fabricated using thermally evaporated CuPc thin film. These detectors exhibited stable electrical and {alpha}-particle characteristics for prolonged periods of time under ordinary laboratory conditions and also exposing to {alpha}- particles (during {alpha}- spectroscopic measurements). The electrical and alpha particle characteristics of these detectors were studied after a long gap of 3 - 5 years and the best result obtained from one detector (five year old) is reported here. Degradation in electrical and alpha particle characteristics were not found to be very significant over the period.

  13. Reversible response to NO of copper phthalocyanine-based sensor at low temperature

    SciTech Connect

    Emelyanov, Yu.L.; Khatko, V.V.; Tomchenko, A.A.

    1996-12-31

    Recently, it have been reported that the NO{sub x} adsorption resulted in marked in the semiconducting properties of copper tetra-tert-butyl phthalocyanine Langmuir-Blodgett films (CuTTBPc LB films). However, the recovery time of these chemiresistors after NO{sub x} exposure was very long at room temperature. Because of this, the heating up to 150{degrees}C was needed for reasons of a reversibility. In the present paper, the authors report on the development of CuTTBPc-based sensor reversibly operating at low temperature (<50{degrees}C).

  14. Fabrication of copper-based anodes via atmosphoric plasma spraying techniques

    DOEpatents

    Lu, Chun

    2012-04-24

    A fuel electrode anode (18) for a solid oxide fuel cell is made by presenting a solid oxide fuel cell having an electrolyte surface (15), mixing copper powder with solid oxide electrolyte in a mixing step (24, 44) to provide a spray feedstock (30,50) which is fed into a plasma jet (32, 52) of a plasma torch to melt the spray feed stock and propel it onto an electrolyte surface (34, 54) where the spray feed stock flattens into lamellae layer upon solidification, where the layer (38, 59) is an anode coating with greater than 35 vol. % based on solids volume.

  15. Anomalously increased effective thermal conductivities of ethylene glycol-based nanofluids containing copper nanoparticles

    SciTech Connect

    Eastman, J. A.; Choi, S. U. S.; Li, S.; Yu, W.; Thompson, L. J.

    2001-02-05

    It is shown that a ''nanofluid'' consisting of copper nanometer-sized particles dispersed in ethylene glycol has a much higher effective thermal conductivity than either pure ethylene glycol or ethylene glycol containing the same volume fraction of dispersed oxide nanoparticles. The effective thermal conductivity of ethylene glycol is shown to be increased by up to 40% for a nanofluid consisting of ethylene glycol containing approximately 0.3 vol% Cu nanoparticles of mean diameter <10 nm. The results are anomalous based on previous theoretical calculations that had predicted a strong effect of particle shape on effective nanofluid thermal conductivity, but no effect of either particle size or particle thermal conductivity.

  16. Effects of silicon on the oxidation, hot-corrosion, and mechanical behavior of two cast nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Miner, R. V., Jr.

    1977-01-01

    Cast specimens of nickel-base superalloys 713C and Mar-M200 with nominal additions of 0, 0.5, and 1 wt% Si were evaluated for oxidation and corrosion resistance, tensile and stress-rupture properties, microstructure, and phase relations. Results are compared with those of an earlier study of the effects of Si in B-1900. Si had similar effects on all three superalloys. It improves oxidation resistance but the improvement in 713C and Mar-M200 was considerably less than in B-1900. Hot-corrosion resistance is also improved somewhat. Si is, however, detrimental to mechanical properties, in particular, rupture strength and tensile ductility. Si has two obvious microstructural effects. It increases the amount of gamma-prime precipitated in eutectic nodules and promotes a Mo(Ni,Si)2 Laves phase in the alloys containing Mo. These microstructural effects do not appear responsible for the degradation of mechanical properties, however.

  17. Interfacial characteristics of squeeze-cast SiC reinforced AZ91D magnesium-based composites

    SciTech Connect

    Lo, J.; Carpenter, G.J.C.; Charest, M.

    1996-10-01

    The method of producing magnesium-based composites with silicon carbide (SiC) particulates embedded in the matrix of magnesium AZ91D alloy by the squeeze-casting technique are described. This method involves the fabrication of a SiC particulate preform and the subsequent squeezing of molten magnesium into the preform. In this study, alumina, aluminum phosphate and a proprietary binder were used for the fabrication of SiC particulate preforms. The procedures employed in the fabrication of SiC/AZ91D composites are presented, together with the results of characterization of the composites using optical and transmission electron microscopy. Special attention is given to the reaction products in the bulk alloy and at the interfaces between SiC particles and the AZ91D matrix alloy.

  18. Feasibility assessment of copper-base waste package container materials in nuclear waste repositories sited in basalt and tuff

    SciTech Connect

    Gause, E.P.; Abraham, N.

    1987-12-31

    In early 1984, the United States Department of Energy Office of Civilian Radioactive Waste Management (DOE-OCRWM) established a two-year program (FY 1985 and FY 1986) to evaluate the use of copper and copper alloys in basalt and tuff repository environments in accordance with Congressional directive. The Basalt Waste Isolation Project (BWIP) and the Nevada Nuclear Waste Storage Investigation (NNWSI) Project concluded that copper-base materials are feasible as candidate container materials in a repository sited in a basalt or tuff environment. The feasibility of using copper materials in containers was qualitatively assessed using the following criteria: 1) container design and development; 2) preclosure safety (e.g., fabrication or emplacement risks); 3) repository interfaces (e.g., handling of containers); 4) retrievability considerations; 5) containment (mainly corrosion considerations); 6) radionuclide release (container/waste interactions); and 7) cost and availability. Weighting factors were not used and no comparison to other candidate disposal container materials was made. This paper details the results of testing, literature reviews, and evaluations that were performed for each of the seven criteria on each of the three conceptual container designs. The designs were as follows: A thick-walled Cupronickel 90-10 pressure vessel (BWIP); a copper monolith made by the HIP (hot isostatic pressing) process (BWIP); and a thin-walled aluminum bronze or Cupronickel 70-30 pressure vessel (NNWSI Project). A brief discussion of future plans to evaluate copper-base materials is presented for the BWIP and NNWSI Project.

  19. Precursors for formation of copper selenide, indium selenide, copper indium diselenide, and/or copper indium gallium diselenide films

    SciTech Connect

    Curtis, Calvin J; Miedaner, Alexander; Van Hest, Maikel; Ginley, David S

    2014-11-04

    Liquid-based precursors for formation of Copper Selenide, Indium Selenide, Copper Indium Diselenide, and/or copper Indium Galium Diselenide include copper-organoselenides, particulate copper selenide suspensions, copper selenide ethylene diamine in liquid solvent, nanoparticulate indium selenide suspensions, and indium selenide ethylene diamine coordination compounds in solvent. These liquid-based precursors can be deposited in liquid form onto substrates and treated by rapid thermal processing to form crystalline copper selenide and indium selenide films.

  20. Fabrication of wrist-like SMA-based actuator by double smart soft composite casting

    NASA Astrophysics Data System (ADS)

    Rodrigue, Hugo; Wei, Wang; Bhandari, Binayak; Ahn, Sung-Hoon

    2015-12-01

    A new manufacturing method for smart soft composite (SSC) actuators that consists of double casting a SSC actuator to produce an actuator with non-linear shape memory alloy (SMA) wire positioning is proposed. This method is used to manufacture a tube-shaped SSC actuator in which the SMA wires follow the curvature of the tube and is capable of pure-twisting deformations while sustaining a cantilever load. The concept is tested by measuring the maximum twisting angle and a simple control method is proposed to control the twisting angle of the actuator. Then, a soft robotic wrist with a length of 18 cm is built, its load-carrying capability is tested by measuring the cantilever force required for deforming the actuator, and its load-carrying capability during actuation is tested by loading one end with different objects and actuating the actuator. This wrist actuator shows good repeatability, is capable of twisting deformations up to 25° while holding objects weighing 100 g, and can sustain loads above 2 N without undergoing buckling.

  1. Venous Thrombosis Risk after Cast Immobilization of the Lower Extremity: Derivation and Validation of a Clinical Prediction Score, L-TRiP(cast), in Three Population-Based Case–Control Studies

    PubMed Central

    Nemeth, Banne; van Adrichem, Raymond A.; van Hylckama Vlieg, Astrid; Bucciarelli, Paolo; Martinelli, Ida; Baglin, Trevor; Rosendaal, Frits R.; le Cessie, Saskia; Cannegieter, Suzanne C.

    2015-01-01

    Background Guidelines and clinical practice vary considerably with respect to thrombosis prophylaxis during plaster cast immobilization of the lower extremity. Identifying patients at high risk for the development of venous thromboembolism (VTE) would provide a basis for considering individual thromboprophylaxis use and planning treatment studies. The aims of this study were (1) to investigate the predictive value of genetic and environmental risk factors, levels of coagulation factors, and other biomarkers for the occurrence of VTE after cast immobilization of the lower extremity and (2) to develop a clinical prediction tool for the prediction of VTE in plaster cast patients. Methods and Findings We used data from a large population-based case–control study (MEGA study, 4,446 cases with VTE, 6,118 controls without) designed to identify risk factors for a first VTE. Cases were recruited from six anticoagulation clinics in the Netherlands between 1999 and 2004; controls were their partners or individuals identified via random digit dialing. Identification of predictor variables to be included in the model was based on reported associations in the literature or on a relative risk (odds ratio) > 1.2 and p ≤ 0.25 in the univariate analysis of all participants. Using multivariate logistic regression, a full prediction model was created. In addition to the full model (all variables), a restricted model (minimum number of predictors with a maximum predictive value) and a clinical model (environmental risk factors only, no blood draw or assays required) were created. To determine the discriminatory power in patients with cast immobilization (n = 230), the area under the curve (AUC) was calculated by means of a receiver operating characteristic. Validation was performed in two other case–control studies of the etiology of VTE: (1) the THE-VTE study, a two-center, population-based case–control study (conducted in Leiden, the Netherlands, and Cambridge, United Kingdom

  2. Copper-based electrochemical sensor with palladium electrode for cathodic stripping voltammetry of manganese.

    PubMed

    Kang, Wenjing; Pei, Xing; Bange, Adam; Haynes, Erin N; Heineman, William R; Papautsky, Ian

    2014-12-16

    In this work, we report on the development of a palladium-based, microfabricated point-of-care electrochemical sensor for the determination of manganese using square wave cathodic stripping voltammetry. Heavy metals require careful monitoring, yet current methods are too complex for a point-of-care system. Voltammetry offers an attractive approach to metal detection on the microscale, but traditional carbon, gold, or platinum electrodes are difficult or expensive to microfabricate, preventing widespread use. Our sensor uses palladium working and auxiliary electrodes and integrates them with a copper-based reference electrode for simple fabrication and compatibility with microfabrication and printed circuit board processing, while maintaining competitive performance in electrochemical detection. Copper electrodes were prepared on glass substrate using a combination of microfabrication procedures followed by electrodeposition of palladium. The disposable sensor system was formed by bonding a poly(dimethylsiloxane) (PDMS) well to the glass substrate. Cathodic stripping voltammetry of manganese using our new disposable palladium-based sensors exhibited 334 nM (18.3 ppb) limit of detection in borate buffer. The sensor was used to demonstrate manganese determination in natural water samples from a pond in Burnet Woods, located in Cincinnati, OH, and the Ohio River. PMID:25476591

  3. Rainfall-induced removal of copper-based spray residues from vines.

    PubMed

    Pérez-Rodríguez, P; Soto-Gómez, D; De La Calle, I; López-Periago, J E; Paradelo, M

    2016-10-01

    The continuous use of copper against fungal diseases and off-target effects causes major environmental and agronomic problems. However, the rain-induced removal of Cu-based residues is known only for a limited number of crops. We present the results of rain-induced removal of fungicides from two monitored vineyard plots which were sprayed with two widely used Cu-based formulations: copper-oxychloride (CO) and Bordeaux mixture (BM), respectively. Cu removal per growing season was 0.60±0.12kgha(-1) (30% of the applied fungicide) for CO and 0.80±0.10kgha(-1) for BM (70% of the applied fungicide). Fractioning the Cu in soluble (CuS) and particulate fractions (CuP) showed that most of the Cu was removed as CuP, but CuS concentrations found in throughfall collectors exceeded the regulatory threshold for toxicity in surface waters. The first few millimeters of rain caused most of the Cu removal. Our findings agreed with the data reported in the scientific literature, in which a significant fraction of the Cu-based formulation is loosely attached to the plant surfaces. In addition, we found that rainfall energy had a minor influence on the removal. PMID:27344398

  4. Copper-Based Electrochemical Sensor with Palladium Electrode for Cathodic Stripping Voltammetry of Manganese

    PubMed Central

    2015-01-01

    In this work, we report on the development of a palladium-based, microfabricated point-of-care electrochemical sensor for the determination of manganese using square wave cathodic stripping voltammetry. Heavy metals require careful monitoring, yet current methods are too complex for a point-of-care system. Voltammetry offers an attractive approach to metal detection on the microscale, but traditional carbon, gold, or platinum electrodes are difficult or expensive to microfabricate, preventing widespread use. Our sensor uses palladium working and auxiliary electrodes and integrates them with a copper-based reference electrode for simple fabrication and compatibility with microfabrication and printed circuit board processing, while maintaining competitive performance in electrochemical detection. Copper electrodes were prepared on glass substrate using a combination of microfabrication procedures followed by electrodeposition of palladium. The disposable sensor system was formed by bonding a poly(dimethylsiloxane) (PDMS) well to the glass substrate. Cathodic stripping voltammetry of manganese using our new disposable palladium-based sensors exhibited 334 nM (18.3 ppb) limit of detection in borate buffer. The sensor was used to demonstrate manganese determination in natural water samples from a pond in Burnet Woods, located in Cincinnati, OH, and the Ohio River. PMID:25476591

  5. Influence of SiO2 surface energy on the performance of organic field effect transistors based on highly oriented, zone-cast layers of a tetrathiafulvalene derivative

    NASA Astrophysics Data System (ADS)

    Miskiewicz, Pawel; Kotarba, Sylwia; Jung, Jaroslaw; Marszalek, Tomasz; Mas-Torrent, Marta; Gomar-Nadal, Elba; Amabilino, David B.; Rovira, Concepcio; Veciana, Jaume; Maniukiewicz, Waldemar; Ulanski, Jacek

    2008-09-01

    In this paper we present that the surface energy of silicon dioxide employed as the dielectric in bottom gate organic field effect transistors has large impact on the device performance. By the use of the zone-casting simple solution processing technique, we ensured reproducibility of active layer preparation confirmed by the atomic force microscopy and x-ray diffraction that showed high crystalline quality. Electrical measurements revealed that charge carrier mobility based on highly ordered zone-cast tetrakis-(octadecylthio)-tetrathiafulvalene layer was increased 30 times to 0.2 cm2/V s, when dielectric surface energy decreased from 51.8 to 40.1 mN/m.

  6. Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.

    EPA Science Inventory

    Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.Evans, M.V., Sawyer, M.E., Isaacs, K.K, and Wambaugh, J.With the development of efficient high-throughput (HT) in ...

  7. Decomposition of 2-chloroethylethylsulfide on copper oxides to detoxify polymer-based spherical activated carbons from chemical warfare agents.

    PubMed

    Fichtner, S; Hofmann, J; Möller, A; Schrage, C; Giebelhausen, J M; Böhringer, B; Gläser, R

    2013-11-15

    For the decomposition of chemical warfare agents, a hybrid material concept was applied. This consists of a copper oxide-containing phase as a component with reactive functionality supported on polymer-based spherical activated carbon (PBSAC) as a component with adsorptive functionality. A corresponding hybrid material was prepared by impregnation of PBSAC with copper(II)nitrate and subsequent calcination at 673K. The copper phase exists predominantly as copper(I)oxide which is homogeneously distributed over the PBSAC particles. The hybrid material containing 16 wt.% copper on PBSAC is capable of self-detoxifying the mustard gas surrogate 2-chloroethylethylsulfide (CEES) at room temperature. The decomposition is related to the breakthrough behavior of the reactant CEES, which displaces the reaction product ethylvinylsulfide (EVS). This leads to a combined breakthrough of CEES and EVS. The decomposition of CEES is shown to occur catalytically over the copper-containing PBSAC material. Thus, the hybrid material can even be considered to be self-cleaning. PMID:24140529

  8. Casting materials

    DOEpatents

    Chaudhry, Anil R.; Dzugan, Robert; Harrington, Richard M.; Neece, Faurice D.; Singh, Nipendra P.

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  9. Analysis of copper nanoparticles toxicity based on a stress-responsive bacterial biosensor array

    NASA Astrophysics Data System (ADS)

    Li, Fenfang; Lei, Chunyang; Shen, Qinpeng; Li, Lijun; Wang, Ming; Guo, Manli; Huang, Yan; Nie, Zhou; Yao, Shouzhuo

    2012-12-01

    The rapid development in nanoparticle production and application during the past decade requires an easy, rapid, and predictive screening method for nanoparticles toxicity assay. In this study, the toxicological effects and the source of toxicity of copper nanoparticles (CuNPs) are investigated based on a stress-responsive bacterial biosensor array. According to the responses of the biosensing strains, it is found that CuNPs induce not only oxidative stress in E. coli, but also protein damage, DNA damage, and cell membrane damage, and ultimately cause cell growth inhibition. Through enzyme detoxification analysis, the toxicological effects of CuNPs are traced to H2O2 generation from CuNPs. Rapid copper release from CuNPs and Cu(i) production are observed. The oxidation of the released Cu(i) has a close relation to H2O2 production, as tris-(hydroxypropyltriazolylmethyl) amine, the specific Cu(i) chelator, can largely protect the cells from the toxicity of CuNPs. In addition, the TEM study shows that CuNPs can be adsorbed and incepted fast by the cells. Comparatively, copper microparticles are relatively stable in the system and practically non-toxic, which indicates the importance of toxic estimation of materials at the nanoscale. In addition, the Cu(ii) ion can induce protein damage, membrane damage, and slight DNA damage only at a relatively high concentration. The current study reveals the preliminary mechanism of toxicity of CuNPs, and suggests that the stress-responsive bacterial biosensor array can be used as a simple and promising tool for rapid screening in vitro toxicity of nanoparticles and studying the primary mechanism of the toxicity.The rapid development in nanoparticle production and application during the past decade requires an easy, rapid, and predictive screening method for nanoparticles toxicity assay. In this study, the toxicological effects and the source of toxicity of copper nanoparticles (CuNPs) are investigated based on a stress

  10. 1H NMR-Based Metabolomics Investigation of Copper-Laden Rat: A Model of Wilson’s Disease

    PubMed Central

    Xu, Jingjing; Jiang, Huaizhou; Li, Jinquan; Cheng, Kian-Kai; Dong, Jiyang; Chen, Zhong

    2015-01-01

    Background and Purpose Wilson’s disease (WD), also known as hepatoleticular degeneration (HLD), is a rare autosomal recessive genetic disorder of copper metabolism, which causes copper to accumulate in body tissues. In this study, rats fed with copper-laden diet are used to render the clinical manifestations of WD, and their copper toxicity-induced organ lesions are studied. To investigate metabolic behaviors of ‘decoppering’ process, penicillamine (PA) was used for treating copper-laden rats as this chelating agent could eliminate excess copper through the urine. To date, there has been limited metabolomics study on WD, while metabolic impacts of copper accumulation and PA administration have yet to be established. Materials and Methods A combination of 1HNMR spectroscopy and multivariate statistical analysis was applied to examine the metabolic profiles of the urine and blood serum samples collected from the copper-laden rat model of WD with PA treatment. Results Copper accumulation in the copper-laden rats is associated with increased lactate, creatinine, valine and leucine, as well as decreased levels of glucose and taurine in the blood serum. There were also significant changes in p-hydroxyphenylacetate (p-HPA), creatinine, alpha-ketoglutarate (α-KG), dimethylamine, N-acetylglutamate (NAG), N-acetylglycoprotein (NAC) in the urine of these rats. Notably, the changes in p-HPA, glucose, lactate, taurine, valine, leucine, and NAG were found reversed following PA treatment. Nevertheless, there were no changes for dimethylamine, α-KG, and NAC as a result of the treatment. Compared with the controls, the concentrations of hippurate, formate, alanine, and lactate were changed when PA was applied and this is probably due to its side effect. A tool named SMPDB (Small Molecule Pathway Database) is introduced to identify the metabolic pathway influenced by the copper-laden diet. Conclusion The study has shown the potential application of NMR-based metabolomic