Sample records for casting

  1. CAST

    NSDL National Science Digital Library

    The Council for Agricultural Science and Technology (CAST) was formed in 1972 as a result of a meeting sponsored by the National Academy of Sciences' National Research Council. CAST's mission is to "assemble, interpret, and communicate credible science-based information regionally, nationally, and internationally to legislators, regulators, policymakers, the media, the private sector and the public." Visitors will find the Education tab near the top of the page to be particularly helpful for those who want to pursue agricultural careers or learn about agricultural education, such as 4-H or Future Farmers of America. The CAST Videos section has a number of PowerPoint presentations on current topics of importance in agriculture, such as "The Science and Regulation of Food from Genetically Engineered Animals," "Food Safety and Fresh Produce," and "Probiotics in Human Health." A number of the papers that accompany the PowerPoint presentations are available for free.

  2. Urinary casts

    MedlinePLUS

    ... Waxy casts; Casts in the urine; Fatty casts; Red blood cell casts; White blood cell casts ... by dehydration, exercise, or (water pills) diuretic medicines. Red blood cell casts are a sign of bleeding ...

  3. Hair casts.

    PubMed

    Parmar, Sweta S; Parmar, Kirti S; Shah, Bela J

    2014-10-01

    Hair casts or pseudonits are circumferential concretions, which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis. PMID:25396168

  4. Hair casts

    PubMed Central

    Parmar, Sweta S.; Parmar, Kirti S.; Shah, Bela J.

    2014-01-01

    Hair casts or pseudonits are circumferential concretions, which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis. PMID:25396168

  5. Pigmented casts.

    PubMed

    Miteva, Mariya; Romanelli, Paolo; Tosti, Antonella

    2014-01-01

    Pigmented casts have been reported with variable frequency in scalp biopsies from alopecia areata, trichotillomania, chemotherapy-induced alopecia and postoperative (pressure induced) alopecia. Their presence and morphology in other scalp disorders has not been described. The authors assessed for the presence and morphology of pigmented casts in 308 transversely bisected scalp biopsies from nonscarring and scarring alopecia, referred to the Department of Dermatology, University of Miami within a year. The pigmented casts were present in 21 of 29 cases of alopecia areata (72%), 7 of 7 cases of trichotillomania (100%), 1 case of friction alopecia, 4 of 28 cases of central centrifugal cicatricial alopecia (14%), and 4 of 4 cases of dissecting cellulitis (100%). They did not show any distinguishing features except for the morphology in trichotillomania, which included twisted, linear (zip), and "button"-like pigment aggregation. The linear arrangement was found also in friction alopecia and dissecting cellulitis. Pigmented casts in the hair canals of miniaturized/vellus hairs was a clue to alopecia areata. Pigmented casts can be observed in biopsies of different hair disorders, but they are not specific for the diagnosis. Horizontal sections allow to better assess their morphology and the follicular level of presence of pigmented casts, which in the context of the other follicular findings may be a clue to the diagnosis. PMID:23823025

  6. Electromagnetic casting

    SciTech Connect

    Evans, J.W.; Kageyama, R. [Univ. of California, Berkeley, CA (United States); Deepak [Motorola Corp., Phoenix, AZ (United States); Cook, D.P. [Reynolds Metals Co., Richmond, VA (United States); Prasso, D.C. [Intel Corp., Aloha, OR (United States); Nishioka, S. [NKK Corp., Kawasaki (Japan)

    1995-12-31

    Electromagnetic casting (EMC) is a technology that is used extensively in the aluminum industry to cast ingots with good surface finish for subsequent rolling into consumer product. The paper reviews briefly some investigations from the eighties wherein models for EMC were developed. Then more recent work is examined wherein more realistic 3D models have been developed, the traditional studies of electromagnetic and magnetohydrodynamic phenomena have been supplemented with research on heat transport, and the stability of the metal free surface has been examined. The paper concludes with three generalizations concerning modeling that may have wider applicability than EMC.

  7. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  8. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  9. Clamshell Casting! Stefanie Wuhrer

    E-print Network

    Wuhrer, Stefanie

    Clamshell Casting! By Stefanie Wuhrer A thesis submitted to the Faculty of Graduate Studies and Research acceptance of the thesis, Clamshell Casting! submitted by Stefanie Wuhrer Douglas Howe (Director is casting, where liquid is poured into a cast and the cast is removed once the liquid has hardened. We

  10. INTERIOR VIEW WITH CASTING MACHINE AND CASTING FOREMAN OBSERVING OPERATION ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND CASTING FOREMAN OBSERVING OPERATION TO ENSURE MAXIMUM PRODUCTION AND QUALITY. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  11. Cool Cast Facts

    MedlinePLUS

    ... Get Placed? First, the doctor or cast technician — tech for short (or another person who is trained ... some water on it. The doctor or cast tech wraps the plaster or fiberglass around the soft ...

  12. Casting Characteristics of Aluminum Die Casting Alloys

    Microsoft Academic Search

    Makhlouf M. Makhlouf; Diran Apelian

    2002-01-01

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a

  13. LLNL casting technology

    SciTech Connect

    Shapiro, A.B.; Comfort, W.J. III [eds.

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US compentiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective, experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  14. Casting and Molding

    NSDL National Science Digital Library

    Perkins School for the Blind

    2012-06-26

    This activity was designed for blind learners, but all types of learners can explore the process used to cast and mold molten metal, glass, and plastics. Using gelatin, the learner will work with a variety of molds to create castings. When the shapes are unmolded, the learner can tactually explore the casts.

  15. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  16. INTERIOR VIEW WITH PIPE CASTING MACHINE CASTING A 24' PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH PIPE CASTING MACHINE CASTING A 24' PIPE AND OPERATOR JOHNNY NIXON. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  17. Hickey, W8206, all casts Hickey, W8206, all casts, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8206, all casts Hickey, W8206, all casts, page 1 #12;Hickey, W8206, all casts Hickey, W8206, all casts, page 2 #12;Hickey, W8206, all casts Hickey, W8206, all casts, page 3 #12;Hickey, W8206, all casts Hickey, W8206, all casts, page 4 #12;Hickey, W8206, all casts Hickey, W8206, all casts, page

  18. Computer cast blast modelling

    Microsoft Academic Search

    S. Chung; M. McGill; D. S. Preece

    1994-01-01

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. The more overburden removed by explosives, the less blasted material there is left to be transported with mechanical equipment, such as draglines and trucks. In order to optimize the percentage of rock that is cast, a higher powder factor than

  19. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE OPERATOR SPRAYING A POWDER TO HELP SOLIDIFY THE PIPE BEING CENTRIFUGALLY CAST. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  20. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  1. Casting in Sport

    PubMed Central

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the “least hard” of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction. ImagesFig 1.Fig 2.Fig 3. PMID:16558257

  2. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  3. Hickey, C8206_all casts Hickey, C8206_all casts, page 1

    E-print Network

    Hickey, Barbara

    Hickey, C8206_all casts Hickey, C8206_all casts, page 1 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 2 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 3 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 4 #12;Hickey, C8206_all casts Hickey, C8206_all casts, page 5 #12

  4. CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) AND KEEPERS OF THE CAST HOUSE FLOOR, S.L. KIMBROUGH AND DAVID HOLMES. - U.S. Steel, Fairfield Works, Blast Furnace No. 8, North of Valley Road, West of Ensley-Pleasant Grove Road, Fairfield, Jefferson County, AL

  5. Sealing micropores in thin castings

    NASA Technical Reports Server (NTRS)

    Mersereau, G. A.; Nitzschke, G. O.; Ochs, H. L.; Sutch, F. S.

    1981-01-01

    Microscopic pores in thin-walled aluminum castings are sealed by impregnation pretreatment. Technique was developed for investment castings used in hermetically sealed chassic for electronic circuitry. Excessively high leakage rates were previously measured in some chassis.

  6. Casting Of Multilayer Ceramic Tapes

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1991-01-01

    Procedure for casting thin, multilayer ceramic membranes, commonly called tapes, involves centrifugal casting at accelerations of 1,800 to 2,000 times normal gravitational acceleration. Layers of tape cast one at a time on top of any previous layer or layers. Each layer cast from slurry of ground ceramic suspended in mixture of solvents, binders, and other components. Used in capacitors, fuel cells, and electrolytic separation of oxygen from air.

  7. Rapid casting solutions: a review

    Microsoft Academic Search

    Munish Chhabra; Rupinder Singh

    2011-01-01

    Purpose – This paper seeks to review the industrial applications of state-of-the-art additive manufacturing (AM) techniques in metal casting technology. An extensive survey of concepts, techniques, approaches and suitability of various commercialised rapid casting (RC) solutions with traditional casting methods is presented. Design\\/methodology\\/approach – The tooling required for producing metal casting such as fabrication of patterns, cores and moulds with

  8. Evaluation of an improved centrifugal casting machine.

    PubMed

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines. PMID:3889295

  9. The fractography of casting alloys

    Microsoft Academic Search

    G POWELL

    1994-01-01

    Several types of casting alloys were fractured using various loading modes (uniaxial tension, bending, impact, and torsion, and cyclic stressing), and the corresponding mechanical properties were determined. The unetched and etched fracture surfaces and the microstructures were examined using conventional techniques. The types of casting alloys that were the subjects f these investigations include gray iron, ductile iron, cast steel,

  10. Ohno continuous casting

    Microsoft Academic Search

    H. Soda; A. McLean; G. Motoyasu; A. Ohno

    1995-01-01

    Production of net-shape products directly from the liquid is an attractive manufacturing route for alloys that are difficult to process or that cannot be rolled, drawn, or extruded. Developed at the Chiba Institute of Technology in Japan, the Ohno Continuous Casting (OCC) approach not only provides significant cost savings, but also has the potential to create new products. OCC process

  11. Casting and Angling.

    ERIC Educational Resources Information Center

    Little, Mildred J.; Bunting, Camille

    The self-contained packet contains background information, lesson plans, 15 transparency and student handout masters, drills and games, 2 objective examinations, and references for teaching a 15-day unit on casting and angling to junior high and senior high school students, either as part of a regular physical education program or as a club…

  12. Casting and Angling.

    ERIC Educational Resources Information Center

    Smith, Julian W.

    As part of a series of books and pamphlets on outdoor education, this manual consists of easy-to-follow instructions for fishing activities dealing with casting and angling. The manual may be used as a part of the regular physical education program in schools and colleges or as a club activity for the accomplished weekend fisherman or the…

  13. Hickey, TT162, Casts 2-5 Hickey, TT162, Casts 2-5, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 2-5 Hickey, TT162, Casts 2-5, page 1 CTD002 #12;Hickey, TT162, Casts 2-5 Hickey, TT162, Casts 2-5, page 2 CTD002 #12;Hickey, TT162, Casts 2-5 Hickey, TT162, Casts 2-5, page 3 CTD002 #12;Hickey, TT162, Casts 2-5 Hickey, TT162, Casts 2-5, page 4 CTD002 #12;Hickey, TT162, Casts 2

  14. Hickey, TT136, casts 3-5 Hickey, TT136, casts 3-5, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 3-5 Hickey, TT136, casts 3-5, page 1 CTD003 #12;Hickey, TT136, casts 3-5 Hickey, TT136, casts 3-5, page 2 CTD003 #12;Hickey, TT136, casts 3-5 Hickey, TT136, casts 3-5, page 3 CTD003 #12;Hickey, TT136, casts 3-5 Hickey, TT136, casts 3-5, page 4 CTD003 #12;Hickey, TT136, casts 3

  15. Hickey, TT136, casts 6-10 Hickey, TT136, casts 6-10, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 6-10 Hickey, TT136, casts 6-10, page 1 CTD006 #12;Hickey, TT136, casts 6-10 Hickey, TT136, casts 6-10, page 2 CTD006 #12;Hickey, TT136, casts 6-10 Hickey, TT136, casts 6-10, page 3 CTD006 #12;Hickey, TT136, casts 6-10 Hickey, TT136, casts 6-10, page 4 CTD006 #12;Hickey, TT136, casts

  16. Hickey, TT162, casts 6-7 Hickey, TT162, casts 6-7, page 1

    E-print Network

    Hickey, Barbara

    CTD006 Hickey, TT162, casts 6-7 Hickey, TT162, casts 6-7, page 1 #12;CTD006 Hickey, TT162, casts 6-7 Hickey, TT162, casts 6-7, page 2 #12;CTD006 Hickey, TT162, casts 6-7 Hickey, TT162, casts 6-7, page 3 #12;CTD006 Hickey, TT162, casts 6-7 Hickey, TT162, casts 6-7, page 4 #12;CTD006 Hickey, TT162, casts 6

  17. AMCC casting development, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    PCC successfully cast and performed nondestructive testing, FPI and x-ray, on seventeen AMCC castings. Destructive testing, lab analysis and chemical milling, was performed on eleven of the castings and the remaining six castings were shipped to NASA or Aerojet. Two of the six castings shipped, lots 015 and 016, were fully processed per blueprint requirements. PCC has fully developed the gating and processing parameters of this part and feels the part could be implemented into production, after four more castings have been completed to ensure the repeatability of the process. The AMCC casting has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or thermal gradient control. This method of setting up thermal gradients in the casting during solidification represents a significant process improvement for PCC and has been successfully implemented on other programs. The alloy, JBK75, is a relatively new alloy in the investment casting arena and required our engineering staff to learn the gating, processing, and dimensional characteristics of the material.

  18. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  19. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    PubMed

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy. PMID:352670

  20. Casting larger polycrystalline silicon ingots

    SciTech Connect

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  1. Melting and casting of FeAl-based cast alloy

    Microsoft Academic Search

    V. K. Sikka; D. Wilkening; J. Liebetrau; B. Mackey

    1998-01-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the

  2. AsCast Acicular Ductile Aluminum Cast Iron

    Microsoft Academic Search

    SM Mostafavi Kashani; SMA Boutorabi

    2009-01-01

    The effects of nickel (2.2%) and molybdenum (0.6%) additions on the kinetics, microstructure, and mechanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic

  3. LOST FOAM CASTING OF MAGNESIUM ALLOYS

    SciTech Connect

    Han, Qingyou [ORNL; Dinwiddie, Ralph Barton [ORNL; Sklad, Philip S [ORNL; Currie, Kenneth [Tennessee Technological University; Abdelrahman, Mohamed [Tennessee Technological University; Vondra, Fred [Tennessee Technological University; Walford, Graham [Walford Technologies; Nolan, Dennis J [Foseco-Morval

    2007-01-01

    The lost foam casting process has been successfully used for making aluminum and cast iron thin walled castings of complex geometries. Little work has been carried out on cast magnesium alloys using the lost foam process. The article describes the research activities at Oak Ridge National Laboratory and Tennessee Technological University on lost foam casting of magnesium alloys. The work was focused on castings of simple geometries such as plate castings and window castings. The plate castings were designed to investigate the mold filling characteristics of magnesium and aluminum alloys using an infrared camera. The pate castings were then characterized for porosity distribution. The window castings were made to test the castability of the alloys under lost foam conditions. Significant differences between lost foam aluminum casting and lost foam magnesium casting have been observed.

  4. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  5. Cast dielectric composite linear accelerator

    DOEpatents

    Sanders, David M. (Livermore, CA); Sampayan, Stephen (Manteca, CA); Slenes, Kirk (Albuquerque, NM); Stoller, H. M. (Albuquerque, NM)

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  6. Hickey, TT162, Casts 88-92 Hickey, TT162, Casts 88-92, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 88-92 Hickey, TT162, Casts 88-92, page 1 CTD088 #12;Hickey, TT162, Casts 88-92 Hickey, TT162, Casts 88-92, page 2 CTD088 #12;Hickey, TT162, Casts 88-92 Hickey, TT162, Casts 88-92, page 3 CTD088 #12;Hickey, TT162, Casts 88-92 Hickey, TT162, Casts 88-92, page 4 CTD088 #12;Hickey, TT162

  7. Hickey, TT162, Casts 38-47 Hickey, TT162, Casts 38-47, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 38-47 Hickey, TT162, Casts 38-47, page 1 CTD038 #12;Hickey, TT162, Casts 38-47 Hickey, TT162, Casts 38-47, page 2 CTD039 #12;Hickey, TT162, Casts 38-47 Hickey, TT162, Casts 38-47, page 3 CTD039 #12;Hickey, TT162, Casts 38-47 Hickey, TT162, Casts 38-47, page 4 CTD040 #12;Hickey, TT162

  8. Hickey, TT162, Casts 83-87 Hickey, TT162, Casts 83-87, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 83-87 Hickey, TT162, Casts 83-87, page 1 CTD083 #12;Hickey, TT162, Casts 83-87 Hickey, TT162, Casts 83-87, page 2 CTD083 #12;Hickey, TT162, Casts 83-87 Hickey, TT162, Casts 83-87, page 3 CTD083 #12;Hickey, TT162, Casts 83-87 Hickey, TT162, Casts 83-87, page 4 CTD083 #12;Hickey, TT162

  9. Hickey, TT136, casts 56-76 Hickey, TT136, casts 56-76, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 56-76 Hickey, TT136, casts 56-76, page 1 CTD056 #12;Hickey, TT136, casts 56-76 Hickey, TT136, casts 56-76, page 2 CTD056 #12;Hickey, TT136, casts 56-76 Hickey, TT136, casts 56-76, page 3 CTD056 #12;Hickey, TT136, casts 56-76 Hickey, TT136, casts 56-76, page 4 CTD056 #12;Hickey, TT136

  10. Hickey, TT162, Casts 48-49 Hickey, TT162, Casts 48-49, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 48-49 Hickey, TT162, Casts 48-49, page 1 CTD048 #12;Hickey, TT162, Casts 48-49 Hickey, TT162, Casts 48-49, page 2 CTD048 #12;Hickey, TT162, Casts 48-49 Hickey, TT162, Casts 48-49, page 3 CTD048 #12;Hickey, TT162, Casts 48-49 Hickey, TT162, Casts 48-49, page 4 CTD048 #12;Hickey, TT162

  11. Hickey, TT136, casts 41-43 Hickey, TT136, casts 41-43, page 1

    E-print Network

    Hickey, Barbara

    CTD041 Hickey, TT136, casts 41-43 Hickey, TT136, casts 41-43, page 1 #12;CTD041 Hickey, TT136, casts 41-43 Hickey, TT136, casts 41-43, page 2 #12;CTD041 Hickey, TT136, casts 41-43 Hickey, TT136, casts 41-43, page 3 #12;CTD041 Hickey, TT136, casts 41-43 Hickey, TT136, casts 41-43, page 4 #12;CTD041

  12. Hickey, TT136, casts 91-95 Hickey, TT136, casts 91-95, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 91-95 Hickey, TT136, casts 91-95, page 1 CTD091 #12;Hickey, TT136, casts 91-95 Hickey, TT136, casts 91-95, page 2 CTD091 #12;Hickey, TT136, casts 91-95 Hickey, TT136, casts 91-95, page 3 CTD091 #12;Hickey, TT136, casts 91-95 Hickey, TT136, casts 91-95, page 4 CTD091 #12;Hickey, TT136

  13. Hickey, W8201, Casts 1-10 Hickey, W8201, Casts 1-10, page 1

    E-print Network

    Hickey, Barbara

    CTD001 Hickey, W8201, Casts 1-10 Hickey, W8201, Casts 1-10, page 1 #12;CTD001 Hickey, W8201, Casts 1-10 Hickey, W8201, Casts 1-10, page 2 #12;CTD002 Hickey, W8201, Casts 1-10 Hickey, W8201, Casts 1-10, page 3 #12;CTD002 Hickey, W8201, Casts 1-10 Hickey, W8201, Casts 1-10, page 4 #12;CTD003 Hickey, W8201

  14. Hickey, TT136, casts 98-99 Hickey, TT136, casts 98-99, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 98-99 Hickey, TT136, casts 98-99, page 1 CTD098 #12;Hickey, TT136, casts 98-99 Hickey, TT136, casts 98-99, page 2 CTD098 #12;Hickey, TT136, casts 98-99 Hickey, TT136, casts 98-99, page 3 CTD098 #12;Hickey, TT136, casts 98-99 Hickey, TT136, casts 98-99, page 4 CTD098 #12;Hickey, TT136

  15. Hickey, TT136, casts 37-40 Hickey, TT136, casts 37-40, page 1

    E-print Network

    Hickey, Barbara

    CTD037 Hickey, TT136, casts 37-40 Hickey, TT136, casts 37-40, page 1 #12;CTD037 Hickey, TT136, casts 37-40 Hickey, TT136, casts 37-40, page 2 #12;CTD037 Hickey, TT136, casts 37-40 Hickey, TT136, casts 37-40, page 3 #12;CTD037 Hickey, TT136, casts 37-40 Hickey, TT136, casts 37-40, page 4 #12;CTD037

  16. Hickey, TT136, casts 11-20 Hickey, TT136, casts 11-20, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 11-20 Hickey, TT136, casts 11-20, page 1 CTD011 #12;Hickey, TT136, casts 11-20 Hickey, TT136, casts 11-20, page 2 CTD011 #12;Hickey, TT136, casts 11-20 Hickey, TT136, casts 11-20, page 3 CTD012 #12;Hickey, TT136, casts 11-20 Hickey, TT136, casts 11-20, page 4 CTD013 #12;Hickey, TT136

  17. Hickey, TT136, casts 96-97 Hickey, TT136, casts 96-97, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 96-97 Hickey, TT136, casts 96-97, page 1 CTD096 #12;Hickey, TT136, casts 96-97 Hickey, TT136, casts 96-97, page 2 CTD096 #12;Hickey, TT136, casts 96-97 Hickey, TT136, casts 96-97, page 3 CTD096 #12;Hickey, TT136, casts 96-97 Hickey, TT136, casts 96-97, page 4 CTD096 #12;Hickey, TT136

  18. Hickey, TT136, casts 27-36 Hickey, TT136, casts 27-36, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 27-36 Hickey, TT136, casts 27-36, page 1 CTD027 #12;Hickey, TT136, casts 27-36 Hickey, TT136, casts 27-36, page 2 CTD027 #12;Hickey, TT136, casts 27-36 Hickey, TT136, casts 27-36, page 3 CTD027 #12;Hickey, TT136, casts 27-36 Hickey, TT136, casts 27-36, page 4 CTD027 #12;Hickey, TT136

  19. Hickey, TT162, Casts 73-82 Hickey, TT162, Casts 73-82, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 73-82 Hickey, TT162, Casts 73-82, page 1 CTD073 #12;Hickey, TT162, Casts 73-82 Hickey, TT162, Casts 73-82, page 2 CTD073 #12;Hickey, TT162, Casts 73-82 Hickey, TT162, Casts 73-82, page 3 CTD073 #12;Hickey, TT162, Casts 73-82 Hickey, TT162, Casts 73-82, page 4 CTD074 #12;Hickey, TT162

  20. Hickey, TT136, casts 44-46 Hickey, TT136, casts 44-46, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 44-46 Hickey, TT136, casts 44-46, page 1 CTD044 #12;Hickey, TT136, casts 44-46 Hickey, TT136, casts 44-46, page 2 CTD044 #12;Hickey, TT136, casts 44-46 Hickey, TT136, casts 44-46, page 3 CTD044 #12;Hickey, TT136, casts 44-46 Hickey, TT136, casts 44-46, page 4 CTD044 #12;Hickey, TT136

  1. Hickey, TT136, casts 77-90 Hickey, TT136, casts 77-90, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 77-90 Hickey, TT136, casts 77-90, page 1 CTD077 #12;Hickey, TT136, casts 77-90 Hickey, TT136, casts 77-90, page 2 CTD077 #12;Hickey, TT136, casts 77-90 Hickey, TT136, casts 77-90, page 3 CTD077 #12;Hickey, TT136, casts 77-90 Hickey, TT136, casts 77-90, page 4 CTD077 #12;Hickey, TT136

  2. Hickey, TT136, casts 21-26 Hickey, TT136, casts 21-26, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 21-26 Hickey, TT136, casts 21-26, page 1 CTD021 #12;Hickey, TT136, casts 21-26 Hickey, TT136, casts 21-26, page 2 CTD021 #12;Hickey, TT136, casts 21-26 Hickey, TT136, casts 21-26, page 3 CTD021 #12;Hickey, TT136, casts 21-26 Hickey, TT136, casts 21-26, page 4 CTD021 #12;Hickey, TT136

  3. Hickey, TT136, casts 48, 49, 51 Hickey, TT136, casts 48, 49, 51, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 48, 49, 51 Hickey, TT136, casts 48, 49, 51, page 1 CTD048 #12;Hickey, TT136, casts 48, 49, 51 Hickey, TT136, casts 48, 49, 51, page 2 CTD048 #12;Hickey, TT136, casts 48, 49, 51 Hickey, TT136, casts 48, 49, 51, page 3 CTD048 #12;Hickey, TT136, casts 48, 49, 51 Hickey, TT136, casts

  4. Hickey, TT136, casts 46-47 Hickey, TT136, casts 46-47, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 46-47 Hickey, TT136, casts 46-47, page 1 CTD046 #12;Hickey, TT136, casts 46-47 Hickey, TT136, casts 46-47, page 2 CTD046 #12;Hickey, TT136, casts 46-47 Hickey, TT136, casts 46-47, page 3 CTD046 #12;Hickey, TT136, casts 46-47 Hickey, TT136, casts 46-47, page 4 CTD046 #12;Hickey, TT136

  5. Hickey, TT136, casts 52-55 Hickey, TT136, casts 52-55, pager 1

    E-print Network

    Hickey, Barbara

    Hickey, TT136, casts 52-55 Hickey, TT136, casts 52-55, pager 1 CTD052 #12;Hickey, TT136, casts 52-55 Hickey, TT136, casts 52-55, pager 2 CTD052 #12;Hickey, TT136, casts 52-55 Hickey, TT136, casts 52-55, pager 3 CTD052 #12;Hickey, TT136, casts 52-55 Hickey, TT136, casts 52-55, pager 4 CTD052 #12;Hickey, TT

  6. Hickey, TT162, Casts 17-24 Hickey, TT162, Casts 17-24, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 17-24 Hickey, TT162, Casts 17-24, page 1 CTD017 #12;Hickey, TT162, Casts 17-24 Hickey, TT162, Casts 17-24, page 2 CTD017 #12;Hickey, TT162, Casts 17-24 Hickey, TT162, Casts 17-24, page 3 CTD018 #12;Hickey, TT162, Casts 17-24 Hickey, TT162, Casts 17-24, page 4 CTD018 #12;Hickey, TT162

  7. Hickey, TT162, Casts 63-72 Hickey, TT162, Casts 63-72, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 63-72 Hickey, TT162, Casts 63-72, page 1 CTD063 #12;Hickey, TT162, Casts 63-72 Hickey, TT162, Casts 63-72, page 2 CTD063 #12;Hickey, TT162, Casts 63-72 Hickey, TT162, Casts 63-72, page 3 CTD063 #12;Hickey, TT162, Casts 63-72 Hickey, TT162, Casts 63-72, page 4 CTD064 #12;Hickey, TT162

  8. Hickey, TT162, Casts 56-62 Hickey, TT162, Casts 56-62, page 1

    E-print Network

    Hickey, Barbara

    Hickey, TT162, Casts 56-62 Hickey, TT162, Casts 56-62, page 1 CTD056 #12;Hickey, TT162, Casts 56-62 Hickey, TT162, Casts 56-62, page 2 CTD056 #12;Hickey, TT162, Casts 56-62 Hickey, TT162, Casts 56-62, page 3 CTD056 #12;Hickey, TT162, Casts 56-62 Hickey, TT162, Casts 56-62, page 4 CTD056 #12;Hickey, TT162

  9. Hickey, W8201, casts 11-18 Hickey, W8201, casts 11-18, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8201, casts 11-18 Hickey, W8201, casts 11-18, page 1 CTD011 #12;Hickey, W8201, casts 11-18 Hickey, W8201, casts 11-18, page 2 CTD011 #12;Hickey, W8201, casts 11-18 Hickey, W8201, casts 11-18, page 3 CTD011 #12;Hickey, W8201, casts 11-18 Hickey, W8201, casts 11-18, page 4 CTD011 #12;Hickey, W8201

  10. Hickey, W8201, casts 26-32 Hickey, W8201, casts 26-32, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8201, casts 26-32 Hickey, W8201, casts 26-32, page 1 CTD026 #12;Hickey, W8201, casts 26-32 Hickey, W8201, casts 26-32, page 2 CTD026 #12;Hickey, W8201, casts 26-32 Hickey, W8201, casts 26-32, page 3 CTD027 #12;Hickey, W8201, casts 26-32 Hickey, W8201, casts 26-32, page 4 CTD027 #12;Hickey, W8201

  11. Cast duplex stainless steel

    SciTech Connect

    Bond, A.P.; Grobner, P.J.; Poznansky, A.

    1985-02-19

    A casting alloy is provided containing about 0.02% to 0.05% carbon, about 23% to about 25% chromium, about 8% to 12% nickel, about 5% to 7% molybdenum, about 0.4% to 0.8% manganese, about 0.1% to 0.3% silicon, about 0.1% to 0.4% nitrogen, and the balance essentially iron, the alloy having a duplex austenite-ferrite grain structure, and being resistant to the corrosive effects of acids, chloride solutions and seawater.

  12. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Noncritical castings. For...

  13. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Noncritical castings. For...

  14. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Noncritical castings. For...

  15. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Non-critical castings. For...

  16. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Non-critical castings. For...

  17. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Non-critical castings. For...

  18. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Noncritical castings. For...

  19. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Non-critical castings. For...

  20. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Noncritical castings. For...

  1. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...apply to any structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems...and fuel and oil tank supports and attachments, and cabin pressure valves. (d) Non-critical castings. For...

  2. 21 CFR 888.5940 - Cast component.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ...component is a device intended for medical purposes to protect or support a cast. This generic type of device includes the cast heel, toe cap, cast support, and walking iron. (b) Classification. Class I (general controls). The device is...

  3. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  4. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  5. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  6. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  7. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  8. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  9. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  10. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  11. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  12. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...and (d) of this section apply to structural castings except castings that are pressure tested as parts of hydraulic or other fluid... (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and...

  13. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  14. Biotransformation and ToxCast?

    EPA Science Inventory

    A major focus in toxicology research is the development of in vitro methods to predict in vivo chemical toxicity. Within the EPA ToxCast program, a broad range of in vitro biochemical and cellular assays have been deployed to profile the biological activity of 320 ToxCast Phase I...

  15. Casting Freedom, 1860-1862

    ERIC Educational Resources Information Center

    Social Education, 2005

    2005-01-01

    Thomas Crawford, an American Sculptor, created the full-size figure of Freedom in clay. Molds were made, from which a full-size positive plaster model was cast in five main sections. This model is on view today in the basement rotunda of the Russell Senate Office Building. Clark Mills was a self-taught American sculptor with experience in casting

  16. SLIP CASTING OF MAGNESIATITANIA BODIES

    Microsoft Academic Search

    Rosenfels

    1961-01-01

    Titania is known to increase the rate of diffusion and sintering in ; pressed magnesia-titania bodies. To meet a need for dense ceramic containers ; which would hold a molten chloride eutectic, methods were developed for slip ; casting and sintering fused magnesia containing 10 wt% titania. The procedures ; were based on the Los Alamos method of slip casting

  17. Hickey -TT174, casts 1 to cast 11 Cruise cast lat (dd.mm.m) lon(dd.mm.m) Date/Time (MMDDYYHHMM) Total Scan

    E-print Network

    Hickey, Barbara

    Hickey -TT174, casts 1 to cast 11 Cruise cast lat (dd.mm.m) lon(dd.mm.m) Date/Time (MMDDYYHHMM;Hickey -TT174, casts 1 to cast 11 Cruise cast lat (dd.mm.m) lon(dd.mm.m) Date/Time (MMDDYYHHMM) Total -TT174, casts 1 to cast 11 Cruise cast lat (dd.mm.m) lon(dd.mm.m) Date/Time (MMDDYYHHMM) Total Scan

  18. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, R.S.; O`Malley, R.J.; Sussman, R.C.

    1997-07-29

    A strip caster for producing a continuous strip includes a tundish for containing a melt, a pair of horizontally disposed water cooled casting rolls and devices for electrostatically coating the outer peripheral chill surfaces of the casting rolls with a powder flux material. The casting rolls are juxtaposed relative to one another for forming a pouting basin for receiving the melt through a teeming tube thereby establishing a meniscus between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line to a sealing chamber. A preferred flux is boron oxide having a melting point of about 550 C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll. 3 figs.

  19. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, Robert S. (Fairfield, OH); O'Malley, Ronald J. (Miamisburg, OH); Sussman, Richard C. (West Chester, OH)

    1997-01-01

    A strip caster (10) for producing a continuous strip (24) includes a tundish (12) for containing a melt (14), a pair of horizontally disposed water cooled casting rolls (22) and devices (29) for electrostatically coating the outer peripheral chill surfaces (44) of the casting rolls with a powder flux material (56). The casting rolls are juxtaposed relative to one another for forming a pouting basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). A preferred flux is boron oxide having a melting point of about 550.degree. C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll.

  20. Strip casting apparatus and method

    DOEpatents

    Williams, R.S.; Baker, D.F.

    1988-09-20

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip. 6 figs.

  1. Strip casting apparatus and method

    DOEpatents

    Williams, Robert S. (Plum, PA); Baker, Donald F. (Hempfield, PA)

    1988-01-01

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip.

  2. Pressure Rig for Repetitive Casting

    NASA Technical Reports Server (NTRS)

    Vasquez, P.; Hutto, W. R.

    1986-01-01

    Equipment life increased by improved insulation. New design cuts time of preparation for casting from several days to about 1 hour. Savings due to elimination of lengthy heating and drying operations associated with preparation of ceramic mold. Quality of casting improved because moisture in cavity eliminated by use of insulating material, and more uniform pressure applied to process. Commercial blanket insulator protects components from heat, increasing life of pressure rig and enabling repeated use. Improved heat protection allows casting of brass and other alloys with higher melting temperatures in pressure rig.

  3. Hickey -TT136 casts 1-2 Hickey -TT136,Casts 1-2, page 1

    E-print Network

    Hickey, Barbara

    Hickey -TT136 casts 1-2 Hickey -TT136,Casts 1-2, page 1 CTD001 #12;Hickey -TT136 casts 1-2 Hickey -TT136,Casts 1-2, page 2 CTD001 #12;Hickey -TT136 casts 1-2 Hickey -TT136,Casts 1-2, page 3 CTD001 #12;Hickey -TT136 casts 1-2 Hickey -TT136,Casts 1-2, page 4 CTD001 #12;Hickey -TT136 casts 1-2 Hickey -TT136

  4. Pre-Cast Gel Electrophoresis Guide

    E-print Network

    Kirschner, Marc W.

    Novex® Pre-Cast Gel Electrophoresis Guide Version B January 27, 2003 IM-1002 Novex® Pre-Cast Gel Electrophoresis Guide General information and protocols for using Novex® pre-cast gels www.invitrogen.com tech.....................................................................................................................1 Novex® Pre-Cast Gels

  5. AGARD handbook on advanced casting

    NASA Astrophysics Data System (ADS)

    Mietrach, Dietmar

    1991-03-01

    The need to improve aircraft performance and, simultaneously, to reduce costs has led to a re-examination of the use of casting processes in aircraft manufacture. The Structures and Materials Panel of AGARD has provided practical information about design, mechanical values, applications, quality assurance and damage tolerance. By providing the data in this form it is hoped that the designer will be encouraged to exploit the many recent advances in casting to optimum effect.

  6. CTD021Hickey, W8101_casts 21-23 Hickey, W8101_casts 21-23, page 1

    E-print Network

    Hickey, Barbara

    CTD021Hickey, W8101_casts 21-23 Hickey, W8101_casts 21-23, page 1 #12;CTD021Hickey, W8101_casts 21-23 Hickey, W8101_casts 21-23, page 2 #12;CTD021Hickey, W8101_casts 21-23 Hickey, W8101_casts 21-23, page 3 #12;CTD021Hickey, W8101_casts 21-23 Hickey, W8101_casts 21-23, page 4 #12;CTD021Hickey, W8101_casts 21

  7. CTD023Hickey, W8201_casts 23-25 Hickey, W8201_casts 23-25, page 1

    E-print Network

    Hickey, Barbara

    CTD023Hickey, W8201_casts 23-25 Hickey, W8201_casts 23-25, page 1 #12;CTD023Hickey, W8201_casts 23-25 Hickey, W8201_casts 23-25, page 2 #12;CTD023Hickey, W8201_casts 23-25 Hickey, W8201_casts 23-25, page 3 #12;CTD023Hickey, W8201_casts 23-25 Hickey, W8201_casts 23-25, page 4 #12;CTD023Hickey, W8201_casts 23

  8. CTD019Hickey, W8201_casts 19-22 Hickey, W8201_casts 19-22, page 1

    E-print Network

    Hickey, Barbara

    CTD019Hickey, W8201_casts 19-22 Hickey, W8201_casts 19-22, page 1 #12;CTD019Hickey, W8201_casts 19-22 Hickey, W8201_casts 19-22, page 2 #12;CTD019Hickey, W8201_casts 19-22 Hickey, W8201_casts 19-22, page 3 #12;CTD019Hickey, W8201_casts 19-22 Hickey, W8201_casts 19-22, page 4 #12;CTD019Hickey, W8201_casts 19

  9. Casting Castings: A Classroom Hands-on Activity

    NSDL National Science Digital Library

    Johnson, Craig

    This learning activity will provide a useful technique for students to learn casting concepts. The class will be allowed a hands-on experience with casting. Students will make their own fishing sinkers. The lesson plan document includes step by step instructions for the lesson along with photographs.This activity would be appropriate for high school and college level students. The lesson should take about one hour of class time. This document will serve as a framework for instructors and may be downloaded in PDF format.

  10. Energy Consumption of Die Casting Operations

    SciTech Connect

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  11. Blasting casting to raise productivity

    SciTech Connect

    Pilshaw, S.R.

    1987-07-01

    Normally, surface mines employ draglines or truck and shovel systems to remove overburden. Blasting merely fragments and displaces the overburden enough to allow for easy digging. But during the past two decades, the effect of inflation and increased labor costs have encouraged unconventional methods of overburden removal. All of us are aware of the tremendous inflationary effects on costs of equipment, fuel, labor, interest, insurance, environmental compliance, etc. This has allowed the authors to take a new look at the use of explosives as an effective alternate method of overburden removal. This technique is known by several names, but basically blast casting or just casting best describes it. Other terms in vogue are explosive casting, controlled trajectory blasting, trajectory control blasting, and whatever terminology comes to mind.

  12. CAST results and Axion review

    E-print Network

    T. Geralis; for the CAST collaboration

    2009-05-26

    We present results from the CERN Axion Solar Telescope (CAST) and the Axion Dark Matter eXperiment (ADMX), together with a brief review on prospects on Axion searches with a variety of experimental techniques. CAST has explored masses up to 0.64 eV setting the most stringent limit on the axion-photon coupling, apart for the micro-eV region where ADMX is the most competitive experiment. CAST is aiming at surpassing the 1eV WMAP upper limit and possibly revisiting the operation in vacuum with extra sensitive X-ray detectors, while ADMX, using improved extra sensitive SQUID amplifiers will explore the micro-eV mass range.

  13. Magnesium-lithium casting alloys

    NASA Technical Reports Server (NTRS)

    Latenko, V. P.; Silchenko, T. V.; Tikhonov, V. A.; Maltsev, V. P.; Korablin, V. P.

    1974-01-01

    The strength properties of magnesium-lithium alloys at room, low, and high temperatures are investigated. It is found that the alloys may have practical application at ambient temperatures up to 100 C, that negative temperatures have a favorable influence on the alloy strength, and that cyclic temperature variations have practically no effect on the strength characteristics. The influence of chemical coatings on corrosion resistance of the MgLi alloys is examined. Several facilities based on pressure casting machines, low-pressure casting machines, and magnetodynamic pumps were designed for producing MgLi alloy castings. Results were obtained for MgLi alloys reinforced with fibers having a volumetric content of 15%.

  14. INTERIOR VIEW, LOOKING NORTH, WITH CASTING SUPERINTENDENT OVERSEEING TRANSFER OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW, LOOKING NORTH, WITH CASTING SUPERINTENDENT OVERSEEING TRANSFER OF MOLTEN METAL TO A CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  15. INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON PIPE BEING EXTRACTED FROM CASTING MACHINE - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  16. INTERIOR VIEW WITH CASTING MACHINE AND A 4' DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4' DUCTILE IRON PIPE BEING CENTRIFUGALLY CAST, AS OPERATOR WATCHES TO ENSURE QUALITY. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  17. INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE PRIOR TO EXTRACTION FROM CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  18. INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE BEING WEIGHED ON SCALES AT CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  19. 2005 May JOM 29 Casting DefectsOverview

    E-print Network

    Beckermann, Christoph

    2005 May · JOM 29 Casting DefectsOverview Casting designs are generally based factors of safety, which leadtoincreasedcomponentweightsand inefficient use of materials. In castings in castings and determine their effect on performance. INTRODUCTION Designers are responsible for the per

  20. Cementite Solidification in Cast Iron

    NASA Astrophysics Data System (ADS)

    Coronado, J. J.; Sinatora, A.; Albertin, E.

    2014-06-01

    Two hypereutectic cast irons (5.01 pct Cr and 5.19 pct V) were cast and the polished surfaces of test pieces were deep-etched and analyzed via scanning electron microscopy. The results show that graphite lamellae intersect the cementite and a thin austenite film nucleates and grows on the cementite plates. For both compositions, graphite and cementite can coexist as equilibrium phases, with the former always nucleating and growing first. The eutectic carbides grow from the austenite dendrites in a direction perpendicular to the primary plates.

  1. Casting behavior of titanium alloys in a centrifugal casting machine.

    PubMed

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity. PMID:12593955

  2. Porosity formation in axi-symmetric castings produced by counter-pressure casting method

    Microsoft Academic Search

    I. H. Katzarov; Y. B. Arsov; P. Stoyanov; T. Zeuner; A. Buehrig-Polaczek; P. R. Sahm

    2001-01-01

    We propose a method for simultaneous treatment of heat and mass transfer processes and porosity formation of castings produced by Counter Pressure Casting (CPC) method. The method enables us to account for the influence of the CPC parameters on the mechanical properties of the casting. Numerical results and comparison with experimental data are given for an axis-symmetric casting (hemisphere with

  3. Size effects in aluminium alloy castings

    Microsoft Academic Search

    Q. G. Wang; M. Praud; A. Needleman; K. S. Kim; J. R. Griffiths; C. J. Davidson; C. H. Cáceres; A. A. Benzerga

    2010-01-01

    A finding by Benzerga et al. (Acta Mater 2001; 49:3071) that the yield strength of Al–7Si–0.3Mg castings is smaller for castings with a fine secondary dendrite arm spacing (SDAS) than for those with a coarse SDAS is revisited. Previous experimental data for Al–Si–Mg castings are reviewed, and new experiments carried out, both on the original castings used in Benzerga et

  4. Pressure distribution in centrifugal dental casting.

    PubMed

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing. PMID:355283

  5. July/August 20056 Casting aluminum

    E-print Network

    Colton, Jonathan S.

    July/August 20056 Bob Rapp Casting aluminum Lay people unfamiliar with metallurgical processing dispersion of TiB2 particles without agglomeration or density segregation. These master alloys are then cast to cast Al commercially. Perhaps I can interest the reader with a summary of this important process. I

  6. The Ins and Outs of Relief Casting.

    ERIC Educational Resources Information Center

    Greene, Yvonne

    2000-01-01

    Describes a unit on clay casting that introduces students to relief sculpture. The unit takes three 45 to 50 minute class periods three weeks apart. Discusses each class session in detail: (1) creating the casting; (2) turning out and rinsing the casting; and (3) enriching the surface with color. (CMK)

  7. Master thesis Supercooled Simultaneous Composite Casting

    E-print Network

    Cambridge, University of

    I Master thesis Supercooled Simultaneous Composite Casting for Microstructure Refinement of AlloySimultaneousCompositeCastingforMicrostructureRefinementofAlloy2008Kim,YongKi #12;3 SupercooledSimultaneousCompositeCasting for Microstructure Refinement of Alloy #12;4 Supercooled Simultaneous Composite Casting for Microstructure Refinement of Alloy by Kim

  8. Coping with type casts in C

    Microsoft Academic Search

    Michael Siffr; Satish Chandra; Thomas Ball; Krishna Kunchithapadam; Thomas W. Reps

    1999-01-01

    The use of type casts is pervasive in C. Although casts provide great flexibility in writing programs, their use obscures the meaning of programs, and can present obstacles during maintenance. Casts involving pointers to structures (C structs) are particularly problematic, because by using them, a programmer can interpret any memory region to be of any desired type, thereby compromising C's

  9. Simulation of Dimensional Changes in Steel Casting

    E-print Network

    Beckermann, Christoph

    Simulation of Dimensional Changes in Steel Casting Shouzhu (Hans) Ou and Christoph Beckermann Pattern allowances in casting of steel are predicted using the casting simulation software MAGMASOFT expansion, etc.). The purpose of the study is to assess the capabilities of this simulation software

  10. Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 1 #12;Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 2 #12;Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 3 #12;Hickey, W8009C, casts 992-995 Hickey, W8009C, casts 992-995, page 4 #12;Hickey, W8009C

  11. CTD024Hickey, W8101, casts 24-26 Hickey, W8101, casts 24-26, page 1

    E-print Network

    Hickey, Barbara

    CTD024Hickey, W8101, casts 24-26 Hickey, W8101, casts 24-26, page 1 #12;ATTEN ATTEN CTD024 Hickey, W8101, casts 24-26 Hickey, W8101, casts 24-26, page 2 #12;ATTENATTEN CTD024 Hickey, W8101, casts 24-26 Hickey, W8101, casts 24-26, page 3 #12;ATTEN ATTEN CTD024 Hickey, W8101, casts 24-26 Hickey, W8101, casts

  12. CTD031Hickey, TT162, Casts 31-36 Hickey, TT162, Casts 31-36, page 1

    E-print Network

    Hickey, Barbara

    CTD031Hickey, TT162, Casts 31-36 Hickey, TT162, Casts 31-36, page 1 #12;CTD031 Hickey, TT162, Casts 31-36 Hickey, TT162, Casts 31-36, page 2 #12;CTD031 Hickey, TT162, Casts 31-36 Hickey, TT162, Casts 31-36, page 3 #12;CTD031 Hickey, TT162, Casts 31-36 Hickey, TT162, Casts 31-36, page 4 #12;CTD031

  13. CTD025Hickey, TT162, Casts 25-30 Hickey, TT162, Casts 25-30, page 1

    E-print Network

    Hickey, Barbara

    CTD025Hickey, TT162, Casts 25-30 Hickey, TT162, Casts 25-30, page 1 #12;CTD025Hickey, TT162, Casts 25-30 Hickey, TT162, Casts 25-30, page 2 #12;CTD025Hickey, TT162, Casts 25-30 Hickey, TT162, Casts 25-30, page 3 #12;CTD025Hickey, TT162, Casts 25-30 Hickey, TT162, Casts 25-30, page 4 #12;CTD025Hickey, TT162

  14. CTD051Hickey, TT162, casts 51-53 Hickey, TT162, casts 51-53, page 1

    E-print Network

    Hickey, Barbara

    CTD051Hickey, TT162, casts 51-53 Hickey, TT162, casts 51-53, page 1 #12;CTD051Hickey, TT162, casts 51-53 Hickey, TT162, casts 51-53, page 2 #12;CTD051Hickey, TT162, casts 51-53 Hickey, TT162, casts 51-53, page 3 #12;CTD051Hickey, TT162, casts 51-53 Hickey, TT162, casts 51-53, page 4 #12;CTD051Hickey, TT162

  15. CTD054Hickey, TT162, Casts 54-55 Hickey, TT162, Casts 54-55, page 1

    E-print Network

    Hickey, Barbara

    CTD054Hickey, TT162, Casts 54-55 Hickey, TT162, Casts 54-55, page 1 #12;CTD054Hickey, TT162, Casts 54-55 Hickey, TT162, Casts 54-55, page 2 #12;CTD054Hickey, TT162, Casts 54-55 Hickey, TT162, Casts 54-55, page 3 #12;CTD054Hickey, TT162, Casts 54-55 Hickey, TT162, Casts 54-55, page 4 #12;CTD054Hickey, TT162

  16. CTD033Hickey, W8201, casts 33-37 Hickey, W8201, casts 33-37, page 1

    E-print Network

    Hickey, Barbara

    CTD033Hickey, W8201, casts 33-37 Hickey, W8201, casts 33-37, page 1 #12;CTD033Hickey, W8201, casts 33-37 Hickey, W8201, casts 33-37, page 2 #12;CTD033Hickey, W8201, casts 33-37 Hickey, W8201, casts 33-37, page 3 #12;CTD033Hickey, W8201, casts 33-37 Hickey, W8201, casts 33-37, page 4 #12;CTD033Hickey, W8201

  17. Experimental benchmark for casting problems

    Microsoft Academic Search

    T. A. Kowalewski; A. Cybulski; T. Michalek

    The problem motivating the current work is a mould filling during casting process. The aim of our analysis is to provide a simple experimental model simulating the main flow characteristics accompanying such process. Hence, the hot fluid is supplied under high pressure into an inclined box. Fluid flows inside the box between two cold isothermal walls, passing obstacles simulating internal

  18. Overview of ToxCast?

    EPA Science Inventory

    In 2007, EPA launched ToxCast? in order to develop a cost-effective approach for prioritizing the toxicity testing of large numbers of chemicals in a short period of time. Using data from state-of-the-art high throughput screening (HTS) bioassays developed in the pharmaceutical i...

  19. Graphite Formation in Cast Iron

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  20. Homogenization heat treating cast microstructure

    NSDL National Science Digital Library

    Krane, Matthew J. M.

    2008-10-25

    Cast microstructures have variations in composition on the length scale of dendrites and homogenization heat treatments are performed to smooth out these variations. This problem is an integral analysis of the 1D diffusion mass transfer in this problem. The results using two different assumed profiles are compared.

  1. Tape casting of magnesium oxide.

    SciTech Connect

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  2. ENVIRONMENTAL ASSESSMENT OF IRON CASTING

    EPA Science Inventory

    Sampling of ductile iron casting in green sand molds with phenolic isocyanate cores and in phenol-formaldehyde bound shell molds did not provide definitive proof that environmentally hazardous organic emission occur. Both molding systems produced the same type of major emissions,...

  3. Land-based turbine casting initiative

    SciTech Connect

    Mueller, B.A.; Spicer, R.A. [Howmet Corp., Whitehall, MI (United States)

    1995-12-31

    To meet goals for the ATS program, technical advances developed for aircraft gas turbine engines need to be applied to land-based gas turbines. These advances include directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. The proposed program to scale aircraft gas turbine casting technology up to land based gas turbine size components is based on low sulfur alloys, casting process development, post-cast process development, and establishing casting defect tolerance levels. The inspection side is also discussed.

  4. Process development of thin strip steel casting

    SciTech Connect

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  5. Prediction of Part Distortion in Die Casting

    SciTech Connect

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  6. Titanium casting: the surface reaction layer of castings obtained using ultra-low-temperature molds.

    PubMed

    Kikuchi, H; Onouchi, M; Hsu, H C; Kurotani, T; Nishiyama, M

    2001-03-01

    To examine whether the surface reaction layer of titanium castings can be reduced by lowering the mold temperature during casting, we cast titanium at three mold temperatures, including an ultra-low temperature produced by cooling the mold with liquid nitrogen, then measured the tensile strength and elongation of the castings. The titanium was cast using a centrifugal casting machine, and the molds were incinerated according to the manufacturers' instructions. Castings were then made with the molds at 200 degrees C, 600 degrees C, and an ultra-low temperature (-196 degrees C). The castability of titanium cast in the mold at the ultra-low temperature was good. The Vickers hardness near the surface layer of castings decreased as the mold temperature decreased. PMID:11383633

  7. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    PubMed

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used. PMID:7012322

  8. Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 1 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 2 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 3 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts 1-9, page 4 #12;Hickey, W8009C, casts 1-9 Hickey, W8009C, casts

  9. Search for chameleons with CAST

    E-print Network

    V. Anastassopoulos; M. Arik; S. Aune; K. Barth; A. Belov; H. Bräuninger; G. Cantatore; J. M. Carmona; S. A. Cetin; F. Christensen; J. I. Collar; T. Dafni; M. Davenport; K. Desch; A. Dermenev; C. Eleftheriadis; G. Fanourakis; E. Ferrer-Ribas; P. Friedrich; J. Galán; J. A. García; A. Gardikiotis; J. G. Garza; E. N. Gazis; T. Geralis; I. Giomataris; C. Hailey; F. Haug; M. D. Hasinoff; D. H. H. Hoffmann; F. J. Iguaz; I. G. Irastorza; J. Jacoby; A. Jakobsen; K. Jakov?i?; J. Kaminski; M. Karuza; M. Kavuk; M. Kr?mar; C. Krieger; A. Krüger; B. Laki?; J. M. Laurent; A. Liolios; A. Ljubi?i?; G. Luzón; S. Neff; I. Ortega; T. Papaevangelou; M. J. Pivovarov; G. Raffelt; H. Riege; M. Rosu; J. Ruz; I. Savvidis; S. K. Solanki; T. Vafeiadis; J. A. Villar; J. K. Vogel; S. C. Yildiz; K. Zioutas; P. Brax; I. Lavrentyev; A. Upadhye

    2015-03-16

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  10. Search for chameleons with CAST

    E-print Network

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakov?i?, K; Kaminski, J; Karuza, M; Kavuk, M; Kr?mar, M; Krieger, C; Krüger, A; Laki?, B; Laurent, J M; Liolios, A; Ljubi?i?, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A

    2015-01-01

    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  11. Pressure rig for repetitive casting

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter (inventor); Hutto, William R. (inventor); Philips, Albert R. (inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  12. Cast shadows in wide perspective.

    PubMed

    Pont, Sylvia C; Wijntjes, Maarten W A; Oomes, Augustinus H J; van Doom, Andrea; van Nierop, Onno; de Ridder, Huib; Koenderink, Jan J

    2011-01-01

    We investigated the apparent spatial layout of cast shadows up to very wide fields of view. We presented up to 130 degrees wide images in which two 'flat poles' were standing on a green lawn under a cloudless blue sky on a sunny day. The poles threw sharp cast shadows on the green, of which one was fixed. The observer's task was to adjust the azimuth of the shadow of the other pole such that it fitted the scene. The source elevation was kept constant. The two cast shadows are, of course, parallel in physical space, but generically not in the picture plane because of the wide perspective. We found that observers made huge systematic errors, indicating that, generically, they fail to account for these perspective effects. The systematic deviations could be well described by a weighted linear combination of the directions in the picture plane and in the physical space, with weights that depended on the positions of, and distance between, the poles. PMID:22132508

  13. [The cast structure after vacuum-pressure casting and centrifugal casting].

    PubMed

    Finger, W; Jung, T; Quast, U

    1975-02-01

    Evaluation of polished sections revealed the following: 1. Grain size in marginal areas of the crown is, in general, smaller than it is in the occlusal region. 2. Grain size varies depending on the casting method applied. Differences in hardness were found only to a limited extent. They were not always in line with the grain structure. This phenomenon deviating from the rule cannot satisfactorily be explained. The piping distribution was in accordance with observations made so far. PMID:1091455

  14. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  15. Casting an Object with a Core Hee-Kap Ahn

    E-print Network

    Cheng, Siu-Wing

    Casting an Object with a Core Hee-Kap Ahn Sang Won Bae Siu-Wing Cheng Kyung-Yong Chwa Abstract This paper addresses geometric problems that concern manufacturing an object using a cast with a core. In casting, molten material is poured into the cavity of the cast and allowed to solidify. The cast has two

  16. The Effects of Scaphoid and Colles Casts on Hand Function

    Microsoft Academic Search

    A. KARANTANA; M. J. DOWNS-WHEELER; K. WEBB; C. A. PEARCE; A. JOHNSON; G. C. BANNISTER

    2006-01-01

    Although necessary for bone healing, immobilisation temporarily prevents hand function and may necessitate corrective physiotherapy later. Scaphoid and Colles casts are both commonly used to immobilize scaphoid fractures. Non-union rates are comparable with both casts. The Scaphoid cast incorporates the thumb, whereas the Colles cast leaves the thumb free. We compared the effect of the two casts on hand function

  17. Gating of Permanent Molds for Aluminum Casting

    Microsoft Academic Search

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity

  18. A Benchmark Study on Casting Residual Stress

    SciTech Connect

    Johnson, Eric M. [John Deere -- Moline Tech Center; Watkins, Thomas R [ORNL; Schmidlin, Joshua E [ORNL; Dutler, S. A. [MAGMA Foundry Technologies, Inc.

    2012-01-01

    Stringent regulatory requirements, such as Tier IV norms, have pushed the cast iron for automotive applications to its limit. The castings need to be designed with closer tolerances by incorporating hitherto unknowns, such as residual stresses arising due to thermal gradients, phase and microstructural changes during solidification phenomenon. Residual stresses were earlier neglected in the casting designs by incorporating large factors of safety. Experimental measurement of residual stress in a casting through neutron or X-ray diffraction, sectioning or hole drilling, magnetic, electric or photoelastic measurements is very difficult and time consuming exercise. A detailed multi-physics model, incorporating thermo-mechanical and phase transformation phenomenon, provides an attractive alternative to assess the residual stresses generated during casting. However, before relying on the simulation methodology, it is important to rigorously validate the prediction capability by comparing it to experimental measurements. In the present work, a benchmark study was undertaken for casting residual stress measurements through neutron diffraction, which was subsequently used to validate the accuracy of simulation prediction. The stress lattice specimen geometry was designed such that subsequent castings would generate adequate residual stresses during solidification and cooling, without any cracks. The residual stresses in the cast specimen were measured using neutron diffraction. Considering the difficulty in accessing the neutron diffraction facility, these measurements can be considered as benchmark for casting simulation validations. Simulations were performed using the identical specimen geometry and casting conditions for predictions of residual stresses. The simulation predictions were found to agree well with the experimentally measured residual stresses. The experimentally validated model can be subsequently used to predict residual stresses in different cast components. This enables incorporation of the residual stresses at the design phase along with external loads for accurate predictions of fatigue and fracture performance of the cast components.

  19. Quantitative understanding of the fly casting stroke through measurements and robotic casting

    Microsoft Academic Search

    D. Anderson; N. C. Perkins; B. Richards

    2006-01-01

    A stumbling point for many learning to fly fish is being able to fly cast well enough to ‘present’ a fly to a feeding fish.\\u000a Even among more skilled fly fishers, learning to fly cast better is often a bottleneck towards advancement in the sport. Fly\\u000a casting instruction today relies on the visual inspection of the fly casting stroke and

  20. High-Density-Tape Casting System

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1987-01-01

    Centrifuge packs solids from slurry into uniform, dense layer. New system produces tapes of nearly theoretical packing density. Centrifugal system used to cast thin tapes for capacitors, fuel cells, and filters. Cylindrical rotary casting chamber mounted on high-speed bearings and connected to motor. Liquid for vapor-pressure control and casting slurry introduced from syringes through rotary seal. During drying step, liquid and vapor vented through feed tubes or other openings. Laminated tapes produced by adding more syringes to cast additional layers of different materials.

  1. Hickey, W8010A casts 1-6 Hickey, W8010A casts 1-6, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 1-6 Hickey, W8010A casts 1-6, page 1 CTD001 #12;Hickey, W8010A casts 1-6 Hickey, W8010A casts 1-6, page 2 CTD001 #12;Hickey, W8010A casts 1-6 Hickey, W8010A casts 1-6, page 3 CTD001 #12;Hickey, W8010A casts 1-6 Hickey, W8010A casts 1-6, page 4 CTD001 #12;Hickey, W8010A casts 1

  2. Release of ToxCastDB and ExpoCastDB databases

    EPA Science Inventory

    EPA has released two databases - the Toxicity Forecaster database (ToxCastDB) and a database of chemical exposure studies (ExpoCastDB) - that scientists and the public can use to access chemical toxicity and exposure data. ToxCastDB users can search and download data from over 50...

  3. Spray casting project final report

    SciTech Connect

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  4. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the distance of a non-pressurized riser, and can increase casting yield by decreasing the required number of risers. All case studies for this projects were completed and compiled into an SFSA Technical Report that is submitted part of this Final Report

  5. Clean cast steel technology. Final report

    SciTech Connect

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  6. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ...Welding § 192.275 Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  7. DE LAVAUD CASTING FACING NORTH, NOTE CORE MOUNTED IN PREPARATION ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DE LAVAUD CASTING FACING NORTH, NOTE CORE MOUNTED IN PREPARATION FOR NEXT PIPE CASTING. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  8. INTERIOR VIEW WITH CASTING MACHINE AND A 20' DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 20' DUCTILE IRON PIPE BEING EXTRACTED USING PIPE PULLERS. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  9. Edinburgh College of Art : cast collection and architecture 

    E-print Network

    Stoica, Ruxandra-Iulia; Stewart, Margaret

    2012-01-01

    The Edinburgh Cast Collection comprises 265 plaster casts of Antique, Renaissance, and Gothic statues, bas reliefs, and architectural passages held at the Edinburgh College of Art and the University of Edinburgh. The plaster casts at the Edinburgh...

  10. Hickey -TT174, casts 21, line 18 to cast 31, line 24 Cruise cast lat(dd.mm.mm) lon(dd.mm.mm) Date/Time (MMDDYYHHMM) Total Scans

    E-print Network

    Hickey, Barbara

    Hickey -TT174, casts 21, line 18 to cast 31, line 24 Cruise cast lat(dd.mm.mm) lon(dd.mm.mm) Date;Hickey -TT174, casts 21, line 18 to cast 31, line 24 Cruise cast lat(dd.mm.mm) lon(dd.mm.mm) Date;Hickey -TT174, casts 21, line 18 to cast 31, line 24 Cruise cast lat(dd.mm.mm) lon(dd.mm.mm) Date

  11. Slip casting and nitridation of silicon powder

    NASA Technical Reports Server (NTRS)

    Seiko, Y.

    1985-01-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  12. Modeling of nickel and iron aluminide castings

    SciTech Connect

    Viswanathan, S.; Duncan, A.J.; Porter, W.D.; Webb, D.S.

    1996-12-31

    This paper addresses some issues in producing Ni and Fe aluminide castings and illustrates use of computer simulation of the casting process to solve these problems. Available casting software and issues in their use are reviewed. Importance of availability of accurate thermophysical properties is illustrated by comparing sensitivity of computed cooling curves to changes in these properties. If constant thermophysical properties must be used in solidification simulation, the values at the solidus temperature are likely to provide greatest accuracy; significant errors may be incurred by use of constant room temperature properties. Examples are given of the mold filling analysis of sand cast heat treating trays and centrifugally cast transfer rolls of Ni aluminide alloy. In the case of sand cast heat treating trays, the simulation of mold filling is used to illustrate benefits of pouring the mold at a tilt to reduce turbulence in the runner. In the case of centrifugally cast rolls, the simulation is used to illustrate effect of inlet velocity during the pour on casting quality.

  13. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  14. Casting Shadows in the Science Classroom.

    ERIC Educational Resources Information Center

    Nolan, Kathleen

    2003-01-01

    Uses the metaphor of shadows in a critical exploration of what it means to know and how the cultures of classrooms have shaped these images of knowing. Directs attention to objects that cast shadows on the learning and knowing of mathematics and science through the voices of preservice teachers. Discusses shadow casting toward textbooks, teachers,…

  15. RELIABILITY-BASED CASTING PROCESS DESIGN OPTIMIZATION

    E-print Network

    Beckermann, Christoph

    RELIABILITY-BASED CASTING PROCESS DESIGN OPTIMIZATION Richard Hardin1 , K.K. Choi1 , and Christoph 52242-1527 Keywords: Casting Process Design, Optimization, Reliability-Based Design Optimization purpose reliability-based design optimization (RBDO) software tool previously developed at the University

  16. C++ Dynamic Cast in Autonomous Space Systems

    Microsoft Academic Search

    Damian Dechev; Rabi N. Mahapatra; Bjarne Stroustrup; David Wagner

    2008-01-01

    The dynamic cast operation allows flexibility in the design and use of data management facilities in object- oriented programs. Dynamic cast has an important role in the implementation of the Data Management Services (DMS) of the Mission Data System Project (MDS), the Jet Propulsion Laboratory's experimental work for providing a state-based and goal-oriented unified architecture for test- ing and development

  17. Automated Radioscopic Inspection of Aluminum Die Castings

    Microsoft Academic Search

    Domingo Mery

    Castings produced for the automotive industry are c onsidered important components for overall roadworthiness. To ensure the safety of con struction, it is necessary to check every part thoroughly using non-destructive testing . Radioscopy rapidly became the accepted way for controlling the quality of die cas t pieces. In this paper the fundamental principles of the automated detection of casting

  18. Control of semicontinuous aluminum casting process

    Microsoft Academic Search

    A. Besancon-Voda; C. Delclos

    1998-01-01

    In a semicontinuous casting process, the metal level is controlled by the inflow of liquid metal. The quality of the cast product depends on the accuracy of the mold level control. There is a need for a control strategy giving better results than the fixed parameter controller and simple enough to be implemented on the existing control structure, in order

  19. Processing of IN-718 Lattice Block Castings

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.

    2002-01-01

    Recently a low cost casting method known as lattice block casting has been developed by JAM Corporation, Wilmington, Massachusetts for engineering materials such as aluminum and stainless steels that has shown to provide very high stiffness and strength with only a fraction of density of the alloy. NASA Glenn Research Center has initiated research to investigate lattice block castings of high temperature Ni-base superalloys such as the model system Inconel-718 (IN-718) for lightweight nozzle applications. Although difficulties were encountered throughout the manufacturing process , a successful investment casting procedure was eventually developed. Wax formulation and pattern assembly, shell mold processing, and counter gravity casting techniques were developed. Ten IN-718 lattice block castings (each measuring 15-cm wide by 30-cm long by 1.2-cm thick) have been successfully produced by Hitchiner Gas Turbine Division, Milford, New Hampshire, using their patented counter gravity casting techniques. Details of the processing and resulting microstructures are discussed in this paper. Post casting processing and evaluation of system specific mechanical properties of these specimens are in progress.

  20. Sparse representation of cast shadows via

    Microsoft Academic Search

    Xue Mei; Haibin Ling; David W. Jacobs

    2009-01-01

    Scenes with cast shadows can produce complex sets of images. These images cannot be well approximated by low-dimensional linear subspaces. However, in this paper we show that the set of images produced by a Lambertian scene with cast shadows can be efficiently represented by a sparse set of images generated by directional light sources. We first model an image with

  1. Shallow water model for horizontal centrifugal casting

    Microsoft Academic Search

    J Bohá?ek; A Kharicha; A Ludwig; M Wu

    2012-01-01

    A numerical model was proposed to simulate the solidification process of an outer shell of work roll made by the horizontal centrifugal casting technique. Shallow water model was adopted to solve the 2D average flow dynamics of melt spreading and the average temperature distribution inside the centrifugal casting mould by considering the centrifugal force, Coriolis force, viscous force due to

  2. BMM SHAKEOUT AND VIBRATING CONVEYOR TRANSPORT SAND AND CASTINGS TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BMM SHAKEOUT AND VIBRATING CONVEYOR TRANSPORT SAND AND CASTINGS TO SEPARATIONS SCREENS. - Southern Ductile Casting Company, Shaking, Degating & Sand Systems, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  3. Possible segregation caused by centrifugal titanium casting.

    PubMed

    Watanabe, K; Okawa, S; Kanatani, M; Nakano, S; Miyakawa, O; Kobayashi, M

    1996-12-01

    The possibility of the segregation under solidification process using a centrifugal casting machine was investigated using an electron probe microanalyzer with elemental distribution map, line analysis and quantitative analysis. When a very small quantity of platinum was added to local molten titanium during the casting process, macroscopic segregation was observed under conditions of density difference of 0.1 g/cm3 at the most, confirming that the centrifugal force of the casting machine is extremely strong. When a Ti-6Al-4V alloy was cast, however, no macroscopic segregation was observed. The centrifugal force of the casting machine examined in the present study hardly results in the body-force segregation in this titanium alloy. PMID:9550020

  4. The role of water in slip casting

    NASA Technical Reports Server (NTRS)

    Mccauley, R. A.; Phelps, G. W.

    1984-01-01

    Slips and casting are considered in terms of physical and colloidal chemistry. Casting slips are polydisperse suspensions of lyophobic particles in water, whose degree of coagulation is controlled by interaction of flocculating and deflocculating agents. Slip casting rate and viscosity are functions of temperature. Slip rheology and response to deflocculating agents varies significantly as the kinds and amounts of colloid modifiers change. Water is considered as a raw material. Various concepts of water/clay interactions and structures are discussed. Casting is a de-watering operation in which water moves from slip to cast to mold in response to a potential energy termed moisture stress. Drying is an evaporative process from a free water surface.

  5. Hickey, W8010A casts 35-40 Hickey, W8010A casts 35-40, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 35-40 Hickey, W8010A casts 35-40, page 1 CTD035 #12;Hickey, W8010A casts 35-40 Hickey, W8010A casts 35-40, page 2 CTD035 #12;Hickey, W8010A casts 35-40 Hickey, W8010A casts 35-40, page 3 CTD035 #12;Hickey, W8010A casts 35-40 Hickey, W8010A casts 35-40, page 4 CTD035 #12;Hickey, W8010A

  6. Hickey, W8010A casts 41-51 Hickey, W8010A casts 41-51, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 41-51 Hickey, W8010A casts 41-51, page 1 CTD041 #12;Hickey, W8010A casts 41-51 Hickey, W8010A casts 41-51, page 2 CTD041 #12;Hickey, W8010A casts 41-51 Hickey, W8010A casts 41-51, page 3 CTD042 #12;Hickey, W8010A casts 41-51 Hickey, W8010A casts 41-51, page 4 CTD042 #12;Hickey, W8010A

  7. Hickey, W8010A casts 11-20 Hickey, W8010A casts 11-20, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 11-20 Hickey, W8010A casts 11-20, page 1 CTD011 #12;Hickey, W8010A casts 11-20 Hickey, W8010A casts 11-20, page 2 CTD011 #12;Hickey, W8010A casts 11-20 Hickey, W8010A casts 11-20, page 3 CTD011 #12;Hickey, W8010A casts 11-20 Hickey, W8010A casts 11-20, page 4 CTD011 #12;Hickey, W8010A

  8. Hickey, W8206_ctd_casts 67-128 Hickey, W8206_ctd_casts 67-128, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8206_ctd_casts 67-128 Hickey, W8206_ctd_casts 67-128, page 1 #12;Hickey, W8206_ctd_casts 67-128 Hickey, W8206_ctd_casts 67-128, page 2 #12;Hickey, W8206_ctd_casts 67-128 Hickey, W8206_ctd_casts 67-128, page 3 #12;Hickey, W8206_ctd_casts 67-128 Hickey, W8206_ctd_casts 67-128, page 4 #12;Hickey

  9. Hickey, W8010A casts 32-34 Hickey, W8010A casts 32-34, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 32-34 Hickey, W8010A casts 32-34, page 1 CTD032 #12;Hickey, W8010A casts 32-34 Hickey, W8010A casts 32-34, page 2 CTD032 #12;Hickey, W8010A casts 32-34 Hickey, W8010A casts 32-34, page 3 CTD032 #12;Hickey, W8010A casts 32-34 Hickey, W8010A casts 32-34, page 4 CTD032 #12;Hickey, W8010A

  10. Hickey, W8010A casts 21-27 Hickey, W8010A casts 21-27, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 21-27 Hickey, W8010A casts 21-27, page 1 CTD021 #12;Hickey, W8010A casts 21-27 Hickey, W8010A casts 21-27, page 2 CTD021 #12;Hickey, W8010A casts 21-27 Hickey, W8010A casts 21-27, page 3 CTD021 #12;Hickey, W8010A casts 21-27 Hickey, W8010A casts 21-27, page 4 CTD022 #12;Hickey, W8010A

  11. Hickey, W8010A casts 28-31 Hickey, W8010A casts 28-31, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A casts 28-31 Hickey, W8010A casts 28-31, page 1 CTD028 #12;Hickey, W8010A casts 28-31 Hickey, W8010A casts 28-31, page 2 CTD028 #12;Hickey, W8010A casts 28-31 Hickey, W8010A casts 28-31, page 3 CTD028 #12;Hickey, W8010A casts 28-31 Hickey, W8010A casts 28-31, page 4 CTD028 #12;Hickey, W8010A

  12. Hickey, W8010A, Casts 7-10 Hickey, W8010A, Casts 7-10, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8010A, Casts 7-10 Hickey, W8010A, Casts 7-10, page 1 CTD007 #12;Hickey, W8010A, Casts 7-10 Hickey, W8010A, Casts 7-10, page 2 CTD007 #12;Hickey, W8010A, Casts 7-10 Hickey, W8010A, Casts 7-10, page 3 CTD007 #12;Hickey, W8010A, Casts 7-10 Hickey, W8010A, Casts 7-10, page 4 CTD007 #12;Hickey, W8010A

  13. Porosity inside a metal casting

    NASA Technical Reports Server (NTRS)

    2003-01-01

    Pores and voids often form in metal castings on Earth (above) making them useless. A transparent material that behaves at a large scale in microgravity the way that metals behave at the microscopic scale on Earth, will help show how voids form and learn how to prevent them. Scientists are using the microgravity environment on the International Space Station to study how these bubbles form, move and interact. The Pore Formation and Mobility Investigation (PFMI) in the Microgravity Science Glovebox aboard the International Space Station uses a transparent material called succinonitrile that behaves like a metal to study this problem. Video images sent to the ground allow scientists to watch the behavior of the bubbles as they control the melting and freezing of the material. The bubbles do not float to the top of the material in microgravity, so they can study their interactions.

  14. Biocompatibility of dental casting alloys.

    PubMed

    Geurtsen, Werner

    2002-01-01

    Most cast dental restorations are made from alloys or commercially pure titanium (cpTi). Many orthodontic appliances are also fabricated from metallic materials. It has been documented in vitro and in vivo that metallic dental devices release metal ions, mainly due to corrosion. Those metallic components may be locally and systemically distributed and could play a role in the etiology of oral and systemic pathological conditions. The quality and quantity of the released cations depend upon the type of alloy and various corrosion parameters. No general correlation has been observed between alloy nobility and corrosion. However, it has been documented that some Ni-based alloys, such as beryllium-containing Ni alloys, exhibit increased corrosion, specifically at low pH. Further, microparticles are abraded from metallic restorations due to wear. In sufficient quantities, released metal ions-particularly Cu, Ni, Be, and abraded microparticles-can also induce inflammation of the adjacent periodontal tissues and the oral mucosa. While there is also some in vitro evidence that the immune response can be altered by various metal ions, the role of these ions in oral inflammatory diseases such as gingivitis and periodontitis is unknown. Allergic reactions due to metallic dental restorations have been documented. Ni has especially been identified as being highly allergenic. Interestingly, from 34% to 65.5% of the patients who are allergic to Ni are also allergic to Pd. Further, Pd allergy always occurrs with Ni sensitivity. In contrast, no study has been published which supports the hypothesis that dental metallic materials are mutagenic/genotoxic or might be a carcinogenic hazard to man. Taken together, very contradictory data have been documented regarding the local and systemic effects of dental casting alloys and metallic ions released from them. Therefore, it is of critical importance to elucidate the release of cations from metallic dental restorations in the oral environment and to determine the biological interactions of released metal components with oral and systemic tissues. PMID:12097239

  15. Characterization of Technetium Speciation in Cast Stone

    SciTech Connect

    Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

    2013-11-11

    This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, “Production and Long-Term Performance of Low Temperature Waste Forms” to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

  16. The continuous production of stir cast material

    NASA Astrophysics Data System (ADS)

    Hamoen, A.

    1986-06-01

    The production of AlSi8 extrusion billets using a semicontinuous caster is described. The continuous casting process and the process parameters are outlined. The mathematical model, developed to calculate the temperature distribution within the billet during casting as a function of the process parameters, is explained. Quality control focussed on inversion segregation which causes the formation of a surface layer with a different structure and composition, imposing peeling of billets. Product development focussed on the production of stir-cast material of the same AlSi8 alloy. The use of AlSi8 as a wrought alloy by modification of the structure by stirring is discussed.

  17. The CAST experiment: status and perspectives

    E-print Network

    F. J. Iguaz

    2011-10-10

    The status of the solar axion search with the CERN Axion Solar Telescope (CAST) will be discussed. Results from the first part of CAST phase II where the magnet bores were filled with 4He gas at variable pressure in order to scan axion masses up to 0.4 eV will be presented. From the absence of excess X-rays when the magnet was pointing to the Sun, we set a typical upper limit on the axion-photon coupling of g CAST phase II. Expectations for sensibilities will be given. Near future perspectives as well as more long term options for a new helioscope experiment will be evoked.

  18. Methods for Casting Subterranean Ant Nests

    PubMed Central

    Tschinkel, Walter R.

    2010-01-01

    The study of subterranean ant nests has been impeded by the difficulty of rendering their structures in visible form. Here, several different casting materials are shown to make perfect casts of the underground nests of ants. Each material (dental plaster, paraffin wax, aluminum, zinc) has advantages and limitations, which are discussed. Some of the materials allow the recovery of the ants entombed in the casts, allowing a census of the ants to be connected with features of their nest architecture. The necessary equipment and procedures are described in the hope that more researchers will study this very important aspect of ant natural history. PMID:20673073

  19. Diabetic Neuropathy: What is a Total Contact Cast?

    MedlinePLUS

    MENU Return to Web version Diabetic Neuropathy | What is a Total Contact Cast? What is a total contact cast? A total contact cast is a cast used to treat ulcers (serious, deep sores) on a person’s foot. It consists of a fiberglass shell that fits around your leg and foot very ...

  20. The cast aluminum denture base. Part II: Technique.

    PubMed

    Halperin, A R; Halperin, G C

    1980-07-01

    A technique to wax-up and cast an aluminum base and a method to incorporate the base into the final denture base has been discussed. This technique does not use induction casting, rather it uses two casting ovens and a centrifugal casting machine. PMID:6991680

  1. Development of a CFD code for casting simulation

    Microsoft Academic Search

    Jesse E. Murph

    1993-01-01

    Because of high rejection rates for large structural castings (e.g., the Space Shuttle Main Engine Alternate Turbopump Design Program), a reliable casting simulation computer code is very desirable. This code would reduce both the development time and life cycle costs by allowing accurate modeling of the entire casting process. While this code could be used for other types of castings,

  2. Casting with Skewed Ejection Direction Hee-Kap Ahn1

    E-print Network

    Cheng, Siu-Wing

    Casting with Skewed Ejection Direction Hee-Kap Ahn1 Siu-Wing Cheng2 Otfried Cheong3 Abstract Casting is a manufacturing process in which liquid is poured into a cast (mould) that has a cavity with the shape of the object to be manufactured. The liquid then hardens, after which the cast is removed. We

  3. Deformation during casting of steel: model and material C. Beckermann

    E-print Network

    Beckermann, Christoph

    Deformation during casting of steel: model and material properties C. Monroe C. Beckermann Dimensional differences between a final casting and its design are casting distortions. Distortion is created by the deformation occurring throughout solidification and further cooling during the casting process. Accurate

  4. Clamshell Casting Prosenjit Bose, Pat Morin, Michiel Smid, Stefanie Wuhrer

    E-print Network

    Smid, Michiel

    Clamshell Casting Prosenjit Bose, Pat Morin, Michiel Smid, Stefanie Wuhrer School of Computer}@scs.carleton.ca Abstract A popular manufacturing technique is clamshell casting, where liquid is poured into a cast and the cast is removed by a rotation once the liquid has hardened. We consider the case where the object

  5. Modeling and control of casting and welding processes

    SciTech Connect

    Kou, S.; Mehrabian, R.

    1986-01-01

    This book contains papers divided among the following sections: process monitor and control in welding; plasma processing and refining; strip casting; modelling of welding processes; CAD/CAM in casting; investment and die casting; ingot, continuous and other shape casting; and rapid solidification and microstructural evolution.

  6. COMPARISON OF FATIGUE BEHAVIOR FOR CENTRIFUGALLY CAST AND

    E-print Network

    Beckermann, Christoph

    COMPARISON OF FATIGUE BEHAVIOR FOR CENTRIFUGALLY CAST AND KEEL BLOCK CAST STEEL J.J. Gradman1 , R The objective of this research was to determine if location through the wall thickness of centrifugal castings affects fatigue properties and to compare fatigue and monotonic tensile properties of centrifugal castings

  7. Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects

    Microsoft Academic Search

    Q. G Wang; D Apelian; D. A Lados

    2001-01-01

    The influence of casting defects on the room temperature fatigue performance of a Sr-modified A356-T6 casting alloy has been studied using un-notched polished cylindrical specimens. The numbers of cycles to failure of materials with various secondary arm spacings (SDAS) were investigated as a function of stress amplitude, stress ratio, and casting defect size. To produce pore-free samples, HIP-ed and Densal™

  8. Effect of casting methods on castability of pure titanium.

    PubMed

    Takahashi, J; Zhang, J Z; Okazaki, M

    1993-12-01

    Two types of patterns were tested for castability: 1) polyester mesh pattern (20mm x 22mm with 100 open squares) and 2) 20mm x 20mm wax plates 1.0 and 1.5 mm in thickness. These materials were invested using a pre-arranged commercial phosphate-bonded investment for titanium. Three different types of casting machines were selected: 1) a pressure-type casting machine with separate melting and casting chambers, 2) a pressure-type casting machine with one chamber and 3) a centrifugal-type casting machine at 3000 rpm. Pure titanium (> 99.5%) was cast into the molds at a mold temperature of 100 degrees C. The castability of mesh pattern was evaluated in terms of the number of cast segment, and the cast plate was evaluated using X-ray transparent images by a digital imaging technique. The centrifugal casting method showed the best castability among these three casting methods. PMID:8004920

  9. WinMod: An expert advisor for investment casting

    SciTech Connect

    Bivens, H.P.; Williamson, G.A. Jr.; Luger, G.F. [Univ. of New Mexico, Albuquerque, NM (United States). Computer Science Dept.; Erdmann, R.G. [Univ. of Arizona, Tucson, AZ (United States). Dept. of Materials Science and Engineering; Maguire, M.C.; Baldwin, M.D.; Anderson, D.J. [Sandia National Labs., Albuquerque, NM (United States)

    1998-04-01

    Investment casting is an important method for fabricating a variety of high quality components in mechanical systems. Cast components, unfortunately, have a large design and gate/runner build time associated with their fabrication. In addition, casting engineers often require many years of actual experience in order to consistently pour high quality castings. Since 1989, Sandia National Laboratories has been investigating casting technology and software that will reduce the time overhead involved in producing quality casts. Several companies in the casting industry have teamed up with Sandia to form the FASTCAST Consortium. One result of this research and the formation of the FASTCAST consortium is the creation of the WinMod software, an expert casting advisor that supports the decision making process of the casting engineer through visualization and advice to help eliminate possible casting defects.

  10. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect

    Nakamura, R.; Tsuge, H. [Graduate School of Osaka Institute of Technology (Japan); Haga, T. [Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osaka city 535-8585 (Japan); Watari, H. [Tokyo Institute of Technology, 4259 Nagatsuda Midoriku Yokohama city 226-8502 (Japan); Kumai, S. [Gunma University, 1-5-1 tenjin cho Kiryu city 376-8515 (Japan)

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  11. Industrial motivations: Conceptual Automotive Styling Tools (CAST)

    E-print Network

    Toronto, University of

    Industrial motivations: Conceptual Automotive Styling Tools (CAST) Karan Singh #12;Conceptual. · What makes automotive design unique. · Existing modeling trends. · A proposed workflow for conceptual automotive design. #12;Conceptual design desirables · Abstraction from underlying surface math. · Invite

  12. Thermal transport properties of grey cast irons

    SciTech Connect

    Hecht, R.L. [Ford Motor Co., Dearborn, MI (United States). Ford Research Lab.; Dinwiddie, R.B.; Porter, W.D.; Wang, Hsin [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Thermal diffusivity and thermal conductivity of grey cast iron have been measured as a function of graphite flake morphology, chemical composition, and position in a finished brake rotor. Cast iron samples used for this investigation were cut from ``step block`` castings designed to produce iron with different graphite flake morphologies resulting from different cooling rates. Samples were also machined from prototype alloys and from production brake rotors representing a variation in foundry practice. Thermal diffusivity was measured at room and elevated temperatures via the flash technique. Heat capacity of selected samples was measured with differential scanning calorimetry, and these results were used to calculate the thermal conductivity. Microstructure of the various cast iron samples was quantified by standard metallography and image analysis, and the chemical compositions were determined by optical emission spectroscopy.

  13. Open Cast Mining: An Environmental Issue.

    ERIC Educational Resources Information Center

    McPartland, Michael

    1993-01-01

    Presents a case study in which students investigate the environmental issue of open cast coal mining. Students examine the issue from different perspectives; interpret the available evidence; draw appropriate conclusions; and evaluate such conclusions. (MDH)

  14. Advanced lost foam from casting technology

    SciTech Connect

    Bates, C. E.; Littleton, H. E.; Askeland, D.; Griffin, J.; Miller, B. A.; Sheldon, D. S.

    1996-05-01

    Previous research made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional research was needed to improve the process and make it more functional in an industrial environment. The current project focused on five areas listed as follows: Task 1: Precision Pattern Production Task 2: Pattern Coating Consistency Task 3: Sand Fill and Compaction Effects Task 4: Pattern Gating Task 5: Mechanical Properties of Castings. This report summarizes the work done under the current contract in all five areas in the period of October 1, 1994 through December 31, 1995. Twenty-eight (28) companies jointly participate in the project. These companies represent a variety of disciplines, including pattern designers, pattern producers, coating manufacturers, plant design companies, compaction equipment manufacturers, casting producers, and casting buyers.

  15. CYRANO CAST LIST: All Cast members need to be measured in the costume shop before semester break. Please

    E-print Network

    Liu, Taosheng

    CYRANO CAST LIST: All Cast members need to be measured in the costume shop before semester break: Anna Morreale #12;The Serpent Lady Cast List FARRUSCAD; Casey James CHERESTANI; Adia Alli CANZADE/s CHERESTANI); Katherine Schooler FULMINA; Jenna Jo Pawlicki TERRAMOTA; Marley Boone Peter Pan Cast List PETER

  16. Computed Tomography For Internal Inspection Of Castings

    NASA Technical Reports Server (NTRS)

    Hanna, Timothy L.

    1995-01-01

    Computed tomography used to detect internal flaws in metal castings before machining and otherwise processing them into finished parts. Saves time and money otherwise wasted on machining and other processing of castings eventually rejected because of internal defects. Knowledge of internal defects gained by use of computed tomography also provides guidance for changes in foundry techniques, procedures, and equipment to minimize defects and reduce costs.

  17. Arc Casting Intermetallic Alloy (Materials Preparation Center)

    SciTech Connect

    None

    2010-01-01

    Arc casting of intermetallic (La-Ni-Sn) AB5 alloy used for metal hydride hydrogen storage. Upon solidification the Sn is partially rejected and increases in concentration in the remaining liquid. Upon completing solidification there is a great deal of internal stress in the ingot. As the ingot cools further the stress is relieved. This material was cast at the Ames Laboratorys Materials Preparation Center http://www.mpc.ameslab.gov

  18. Combination Of Investment And Centrifugal Casting

    NASA Technical Reports Server (NTRS)

    Creeger, Gordon A.

    1994-01-01

    Modifications, including incorporation of centrifugal casting, made in investment-casting process reducing scrap rate. Used to make first- and second-stage high-pressure-fuel-turbopump nozzles, containing vanes with thin trailing edges and other thin sections. Investment mold spun for short time while being filled, and stopped before solidification occurs. Centrifugal force drives molten metal into thin trailing edges, ensuring they are filled. With improved filling, preheat and pour temperatures reduced and solidification hastened so less hot tearing.

  19. Tailor Blank Casting - Control of sheet width using an electromagnetic edge dam in aluminium twin roll casting

    E-print Network

    McBrien, Martin; Allwood, Julian M.; Barekar, Nilam S.

    2015-04-01

    .M. Allwood). width-profile of irregular sheet products to be cast directly. The most established direct sheet casting process, twin roll casting, is taken as the starting point. In twin roll casting (TRC), sheets are cast directly by feeding liquid metal... casting roll casting process is described in detail in the text 006). Liquid aluminium is fed into the back of a TRC tory feed tip, which fully contains the metal until it is he top and bottom pieces end at a fixed setback from the ermined by the desired...

  20. Low Background Micromegas in CAST

    E-print Network

    J. G. Garza; S. Aune; D. Calvet; J. F. Castel; F. E. Christensen; T. Dafni; M. Davenport; T. Decker; E. Ferrer-Ribas; J. Galán; J. A. García; I. Giomataris; R. M. Hill; F. J. Iguaz; I. G. Irastorza; A. C. Jakobsen; D. Jourde; H. Mirallas; I. Ortega; T. Papaevangelou; M. J. Pivovaroff; J. Ruz; A. Tomás; T. Vafeiadis; J. K. Vogel

    2015-03-17

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as the strategies to further reduce the background level. Finally, we will describe the R&D paths to achieve sub-keV energy thresholds, which could broaden the physics case of axion helioscopes.

  1. Low Background Micromegas in CAST

    E-print Network

    Garza, J G; Calvet, D; Castel, J F; Christensen, F E; Dafni, T; Davenport, M; Decker, T; Ferrer-Ribas, E; Galán, J; García, J A; Giomataris, I; Hill, R M; Iguaz, F J; Irastorza, I G; Jakobsen, A C; Jourde, D; Mirallas, H; Ortega, I; Papaevangelou, T; Pivovaroff, M J; Ruz, J; Tomás, A; Vafeiadis, T; Vogel, J K

    2015-01-01

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10$^{-6}$ counts/keV/cm$^2$/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10$^{-7}$ counts/keV/cm$^2$/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as ...

  2. Apollo 14 composite casting demonstration

    NASA Technical Reports Server (NTRS)

    1971-01-01

    This program assisted in the design and implementation of the composite casting demonstration for the Apollo 14 mission. Both flight and control samples were evaluated. Some conclusions resulting from a comparison of the flight and control samples were: (1) Solidification in neither the flight nor control samples was truly directional. (2) Apparent intermittent contact of the melt with the container in the flight samples led to unusual nucleation and growth structures. (3) There was greater uniformity, on a macro scale, of both pores and structural features in the flight sample; presumably the result of the reduced gravity conditions. (4) It seems quite feasible to produce enhanced dispersions of gases and dense phases in a melt which is solidified in reduced gravity. (5) A two-stage heating/cooling cycle may help directional solidification. (6) Sample materials should be selected from materials in which the dispersant fully wets the matrix material. (7) Experiments should be conducted in two modes: (1) where the melt is in good thermal contact with the container, and (2) where the melt is in a free-float condition.

  3. Neutron radiography inspection of investment castings.

    PubMed

    Richards, W J; Barrett, J R; Springgate, M E; Shields, K C

    2004-10-01

    Investment casting, also known as the lost wax process, is a manufacturing method employed to produce near net shape metal articles. Traditionally, investment casting has been used to produce structural titanium castings for aero-engine applications with wall thickness less than 1 in (2.54 cm). Recently, airframe manufacturers have been exploring the use of titanium investment casting to replace components traditionally produced from forgings. Use of titanium investment castings for these applications reduces weight, cost, lead time, and part count. Recently, the investment casting process has been selected to produce fracture critical structural titanium airframe components. These airframe components have pushed the traditional inspection techniques to their physical limits due to cross sections on the order of 3 in (7.6 cm). To overcome these inspection limitations, a process incorporating neutron radiography (n-ray) has been developed. In this process, the facecoat of the investment casting mold material contains a cocalcined mixture of yttrium oxide and gadolinium oxide. The presence of the gadolinium oxide, allows for neutron radiographic imaging (and eventual removal and repair) of mold facecoat inclusions that remain within these thick cross sectional castings. Probability of detection (POD) studies have shown a 3 x improvement of detecting a 0.050 x 0.007 in2 (1.270 x 0.178 mm2) inclusion of this cocalcined material using n-ray techniques when compared to the POD using traditional X-ray techniques. Further, it has been shown that this n-ray compatible mold facecoat material produces titanium castings of equal metallurgical quality when compared to the traditional materials. Since investment castings can be very large and heavy, the neutron radiography facilities at the University of California, Davis McClellan Nuclear Radiation Center (UCD/MNRC) were used to develop the inspection techniques. The UCD/MNRC has very unique facilities that can handle large parts up to 39 ft (12 m) in length and 13 ft (4 m) high weighing up to 5000 lbs (2300 kg). These handling systems are robotically driven. The neutron radiographic system consists of a highly thermalized neutron beam. The neutron beam has an intensity of 5.6 x 10(6) n/cm2 s, with a L/D = 200 at a power of 2 MW. A divergent beam collimator is used which provides a beam of approximately 22 in (56 cm) in diameter at the film plane. A vacuum cassette with a gadolinium vapor deposited screen is used to collect the image. Exposure times can be as short as 3 min, or up to 30 min. PMID:15246417

  4. The CAST Manual John Yen*, Thomas R. Ioerger^, Michael S. Miller^, Shuang Sun*,

    E-print Network

    The CAST Manual John Yen*, Thomas R. Ioerger^, Michael S. Miller^, Shuang Sun*, Kaivan Kamali................................................................................................................. 4 3. About CAST ........................................................................................................... 6 3.3. CAST architecture

  5. Methods and apparatuses for manufacturing monocrystalline cast silicon and monocrystalline cast silicon bodies for photovoltaics

    DOEpatents

    Stoddard, Nathan G. (Gettysburg, PA)

    2011-11-01

    Methods and apparatuses are provided for casting silicon for photovoltaic cells and other applications. With such methods and apparatuses, a cast body of monocrystalline silicon may be formed that is free of, or substantially free of, radially-distributed impurities and defects and having at least two dimensions that are each at least about 35 cm is provided.

  6. National Metal Casting Research Institute final report. Volume 2, Die casting research

    SciTech Connect

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  7. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    SciTech Connect

    Sabau, Adrian S [ORNL

    2005-09-01

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to deliver to industry a computer program in which all three systems are coupled for determining the dimensions of the wax pattern, the shell mold, and casting in a sequential but coupled manner.

  8. Effect of casting methods on accuracy of peridental restorations.

    PubMed

    Finger, W; Kota, K

    1982-06-01

    The present study has shown that the accuracy of peridental gold alloy castings depends 1) on the type of casting machine used, 2) on the diameter of the casting sprue, and 3) on the strength properties of the investment material. The dependence between the accuracy and the three factors mentioned is based on erosion of the investment mold by the inflow of the liquid casting alloy. The vacuum casting technique proved to be a more gentle casting method than centrifugal and vacuum/pressure techniques. PMID:7051263

  9. The X-ray Telescope of CAST

    E-print Network

    M. Kuster; H. Bräuninger; S. Cébrian; M. Davenport; C. Elefteriadis; J. Englhauser; H. Fischer; J. Franz; P. Friedrich; R. Hartmann; F. H. Heinsius; D. H. H. Hoffmann; G. Hoffmeister; J. N. Joux; D. Kang; K. Königsmann; R. Kotthaus; T. Papaevangelou; C. Lasseur; A. Lippitsch; G. Lutz; J. Morales; A. Rodríguez; L. Strüder; J. Vogel; K. Zioutas

    2007-05-10

    The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and 7 keV. The most sensitive detector system of CAST is a pn-CCD detector combined with a Wolter I type X-ray mirror system. With the X-ray telescope of CAST a background reduction of more than 2 orders off magnitude is achieved, such that for the first time the axion photon coupling constant g_agg can be probed beyond the best astrophysical constraints g_agg < 1 x 10^-10 GeV^-1.

  10. Numerical Optimization of the Method of Cooling of a Massive Casting of Ductile Cast-Iron

    NASA Astrophysics Data System (ADS)

    Dobrovska, Jana; Kavicka, Frantisek; Stransky, Karel; Sekanina, Bohumil; Stetina, Josef

    2010-06-01

    The numerical models of the temperature field of solidifying castings, according to various authors, have been observing two main goals—directed solidification as the basic assumption for the healthiness of a casting and the optimization of the technology while maintaining the optimal product properties. The achievement of these goals is conditioned by the ability to analyze and, successively, to control the effect of the deciding factors, which either characterize the process or accompany it. An original application of ANSYS simulated the forming of the temperature field of a massive casting from ductile cast-iron during the application various methods of its cooling using steel chills. The numerical model managed to optimize more than one method of cooling but, in addition to that, provided serious results for the successive model of structural and chemical heterogeneity, and so it also contributes to influencing the pouring structure. The file containing the acquired results from both models, as well as from their organic unification, brings new and, simultaneously, remarkable findings of causal relationships between the structural and chemical heterogeneity (i.e. between the sizes of the spheroids of graphite, the cells, density of the spheroids of graphite, etc.) and the local solidification time in any point of the casting. The determined relations therefore enable the prediction of the face density of the spheroids of graphite in dependence on the local solidification time. The calculated temperature field of a two-ton 500×500×1000 mm casting of ductile cast-iron with various methods of cooling has successfully been compared with temperatures obtained experimentally. The casting was cast in sand mould. The calculated model of the kinetics of the temperature field of the casting was verified during casting with temperature measurements in selected points. This has created a tool for the optimization of the structure with an even distribution of the spheroids of graphite in such a way so as to minimize the occurrence of degenerated shapes of graphite, which happens to be one of the conditions for achieving good mechanical properties of castings of ductile cast-iron.

  11. Land-based turbine casting initiative

    SciTech Connect

    Mueller, B.A.; Spicer, R.A. [Howmet Corp., Whitehall, MI (United States)

    1995-10-01

    The Advanced Turbine Systems (ATS) program has set goals which include a large-scale utility turbine efficiency that exceeds 60 percent (LHV) on natural gas and an industrial turbine system heat rate improvement of 15 percent. To meet these goals, technological advances developed for aircraft gas turbine engines need to be applied to land based gas turbines. These technological advances include: directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. Equiaxed and directionally solidified castings are employed in current land based power generation equipment. These castings do not possess the ability to meet the efficiency targets as outlined above. The production use of premium single crystal components with complex internal cooling schemes in the latest generation of alloys is necessary to meet the ATS goals. However, at present, the use of single crystal components with complex internal cooling schemes is restricted to industrial sized or aeroderivative engines, and prototype utility sized components.

  12. The CAST experiment: status and perspectives

    E-print Network

    Esther Ferrer Ribas; for the CAST Collaboration

    2009-12-21

    The status of the solar axion search with the CERN Axion Solar Telescope (CAST) will be discussed. Results from the first part of CAST phase II where the magnet bores were filled with \\hefour gas at variable pressure in order to scan \\ma up to 0.4 eV will be presented. From the absence of excess X-rays when the magnet was pointing to the Sun, we set a typical upper limit on the axion-photon coupling of $\\gag \\lesssim 2.17 \\times10^{-10}$GeV$^{-1}$ at 95% CL for \\ma$CAST phase II. Expectations for sensibilities will be given. Near future perspectives as well as more long term options for a new helioscope experiment will be evoked.

  13. On the damping capacity of cast irons

    NASA Astrophysics Data System (ADS)

    Golovin, S. A.

    2012-07-01

    The treatment of experimental data on the amplitude-dependent internal friction (ADIF) in terms of various theoretical models has revealed a staged character and the main mechanisms of the processes of energy dissipation in graphite with increasing amplitude of vibrations upon cyclic loading. It is shown that the level of the damping capacity of lamellar cast iron depends on the relationship between the elastic and strength characteristics of graphite and the matrix phase. In cast irons with a rigid matrix structure (pearlite, martensite), the energy dissipation is determined by the volume fraction and morphology of the initial graphite phase. In cast irons with a softer metallic phase (ferrite), the contact interaction of graphite inclusions with the matrix and the properties of the matrix introduce additional sources of high damping.

  14. Hair casts due to a deodorant spray.

    PubMed

    Ena, Pasquale; Mazzarello, Vittorio; Chiarolini, Fausto

    2005-11-01

    A 7-year-old girl presented with itching and greyish-white sleeve-like structures in her hair. After ruling out other possible causes for the symptoms, such as nits and dandruff, it was determined that the patient was affected by hair casts. These are small cylindrical structures resembling louse eggs that encircle individual scalp hairs and are easily movable along the hair shafts. It was concluded that she had induced the condition through misuse of a deodorant body spray. Scanning electron microscopy combined with electron dispersive X-ray analysis (X-ray microanalysis) of the hair casts showed the chemical nature of the structures. Some elements present in the composition of the ingredients of the deodorant spray, such as aluminium, chlorine, silicon, magnesium and carbon, were also present in this uncommon type of hair casts. PMID:16197431

  15. Compound cast product and method for producing a compound cast product

    DOEpatents

    Meyer, Thomas N. (3987 Murray Highlands Cir., Murrysville, PA 15668-1747); Viswanathan, Srinath (1104 Albermarle La., Knoxville, TN 37923)

    2002-09-17

    A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52). The first and second molten materials (37, 38) are injected into the mold cavity (16) by the injectors (24) acting against the force of gravity. The injectors (24) are positioned such that the first and second molten materials (37, 38) are injected into different areas of the mold cavity (16). The molten materials (37, 38) are allowed to solidify and the resulting compound cast product is removed from the mold cavity (16).

  16. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...Applicability; description of the aluminum casting subcategory. 464.10...AND CASTING POINT SOURCE CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The...

  17. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...Applicability; description of the aluminum casting subcategory. 464.10...AND CASTING POINT SOURCE CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The...

  18. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...Applicability; description of the aluminum casting subcategory. 464.10...AND CASTING POINT SOURCE CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The...

  19. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...Applicability; description of the aluminum casting subcategory. 464.10...AND CASTING POINT SOURCE CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The...

  20. 40 CFR 464.10 - Applicability; description of the aluminum casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...Applicability; description of the aluminum casting subcategory. 464.10...AND CASTING POINT SOURCE CATEGORY Aluminum Casting Subcategory § 464.10 Applicability; description of the aluminum casting subcategory. The...

  1. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  2. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  3. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  4. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  5. 40 CFR 464.40 - Applicability; description of the zinc casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...false Applicability; description of the zinc casting subcategory. 464.40 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Zinc Casting Subcategory § 464.40 Applicability; description of the zinc casting subcategory. The...

  6. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  7. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  8. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  9. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  10. 40 CFR 464.20 - Applicability; description of the copper casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Applicability; description of the copper casting subcategory. 464.20 Section...MOLDING AND CASTING POINT SOURCE CATEGORY Copper Casting Subcategory § 464.20 Applicability; description of the copper casting subcategory. The...

  11. Methylmethacrylate Casting Model of Temporal Bone

    PubMed Central

    Kubo, Shigeki; Fukushima, Takanori; Yoshimine, Toshiki; Miki, Hideyuki; Hayakawa, Toru

    1998-01-01

    Methylmethacrylate casting model of the temporal bone simulating the translabyrinthine approach from the bone surface down to the internal auditory canal was developed in order to help to understand the complex anatomy that is often encountered during skull base surgery. Using a cadaver temporal bone and applying dental impression technique, fine structures, such as semicircular canals and facial nerve, were precisely reproduced in a life-size resin casting model. This simple cost-effective modeling method would facilitate both anatomical research and medical education by improving our understanding of the complex anatomy of the temporal bone. ImagesFigure 2Figure 3Figure 4p21-b PMID:17171038

  12. Fluxing agent for metal cast joining

    DOEpatents

    Gunkel, Ronald W. (Lower Burrell, PA); Podey, Larry L. (Greensburg, PA); Meyer, Thomas N. (Murrysville, PA)

    2002-11-05

    A method of joining an aluminum cast member to an aluminum component. The method includes the steps of coating a surface of an aluminum component with flux comprising cesium fluoride, placing the flux coated component in a mold, filling the mold with molten aluminum alloy, and allowing the molten aluminum alloy to solidify thereby joining a cast member to the aluminum component. The flux preferably includes aluminum fluoride and alumina. A particularly preferred flux includes about 60 wt. % CsF, about 30 wt. % AlF.sub.3, and about 10 wt. % Al.sub.2 O.sub.3.

  13. OVERVIEW LOOKING SOUTH OF CONTAINMENT SYSTEM (TOP), SLAB CASTING MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    OVERVIEW LOOKING SOUTH OF CONTAINMENT SYSTEM (TOP), SLAB CASTING MACHINE AND RUN OUT WITH TRAVELING TORCH. MACHINE IS CASTING IN TWIN MOLD. - U.S. Steel, Fairfield Works, Continuous Caster, Fairfield, Jefferson County, AL

  14. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE EXTRACTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE EXTRACTING A 48' PIPE. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  15. MALLEABLE INSPECTION STATION WHERE WORKERS ELIMINATE MALFORMED CASTINGS AND SEPARATED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    MALLEABLE INSPECTION STATION WHERE WORKERS ELIMINATE MALFORMED CASTINGS AND SEPARATED GOOD CASTINGS PRIOR TO ANNEALING. - Stockham Pipe & Fittings Company, Malleable Annealing Building, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  16. FINISHED CASTINGS ARE ONLY GROUND BEFORE THEY ARE SHIPPED TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    FINISHED CASTINGS ARE ONLY GROUND BEFORE THEY ARE SHIPPED TO CUSTOMERS WHO COMPLETE THE FINISHING IN THEIR OWN MACHINE SHOPS. - Southern Ductile Casting Company, Grinding & Shipping, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  17. SOUTHERN DUCTILE CASTING COMPANY, BACK SIDE OF FURNACE AND MOLDING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    SOUTHERN DUCTILE CASTING COMPANY, BACK SIDE OF FURNACE AND MOLDING BUILDINGS SHOWING CONNECTIONS TO LOCAL POWER GRID, PRIMARILY FOR ELECTRIC FURNACES. - Southern Ductile Casting Company, Bessemer Foundry, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  18. INTERIOR VIEW WITH PIPE CASTING MACHINE EXTRUDING A 24' PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH PIPE CASTING MACHINE EXTRUDING A 24' PIPE AND OPERATOR JOHNNY NIXON. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  19. Casting machine for grids of lead storage batteries

    SciTech Connect

    Sperling, F.; Hennecke, A.

    1984-06-26

    A machine for the casting and subsequent stamping of grids for lead storage batteries, particularly ones consisting of low-Sb and Pb-Ca alloys, has a pouring nozzle to receive and pour a predetermined amount of melt into a casting mold arranged vertically beneath it. For removal from the mold, conveyance and machining of the castings without deformation, particularly if soft alloys are used a lifter for the casting is arranged on the casting mold, by means of which lifter the casting can be brought while remaining in its vertical position onto a conveyor device which is developed as a cooling path for hardening of the casting. At the end of the path a deflection unit repositions the casting which has been transported vertically up to this point into a horizontal position and by a feed device is advanced to a stamping machine from where the grid passes onto a conveyor belt.

  20. Molding procedure for casting a variety of alloys

    NASA Technical Reports Server (NTRS)

    Fontes, M. J.; Kourtides, D.; Leibfritz, E. R.

    1970-01-01

    General procedure and molding sand composition for preparing molds usable for casting variety of alloys are developed. Molds are prepared from mixture of sand, sodium silicate binder, and organic liquid ester. Castings of radiographic quality are produced from various alloys.

  1. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    The need to produce lighter components in transportation equipment is the main driver in the increasing demand for magnesium castings. In many automotive applications, components can be made of magnesium or aluminum. While being lighter, often times the magnesium parts have lower impact and fatigue properties than the aluminum. The main objective of this study was to identify potential improvements in the impact resistance of magnesium alloys. The most common magnesium alloys in automotive applications are AZ91D, AM50 and AM60. Accordingly, these alloys were selected as the main candidates for the study. Experimental quantities of these alloys were melted in an electrical furnace under a protective atmosphere comprising sulfur hexafluoride, carbon dioxide and dry air. The alloys were cast both in a permanent mold and in a UBE 315 Ton squeeze caster. Extensive evaluation of tensile, impact and fatigue properties was conducted at CWRU on permanent mold and squeeze cast test bars of AZ91, AM60 and AM50. Ultimate tensile strength values between 20ksi and 30ksi were obtained. The respective elongations varied between 25 and 115. the Charpy V-notch impact strength varied between 1.6 ft-lb and 5 ft-lb depending on the alloy and processing conditions. Preliminary bending fatigue evaluation indicates a fatigue limit of 11-12 ksi for AM50 and AM60. This is about 0.4 of the UTS, typical for these alloys. The microstructures of the cast specimens were investigated with optical and scanning electron microscopy. Concomitantly, a study of the fracture toughness in AM60 was conducted at ORNL as part of the study. The results are in line with values published in the literature and are representative of current state of the art in casting magnesium alloys. The experimental results confirm the strong relationship between aluminum content of the alloys and the mechanical properties, in particular the impact strength and the elongation. As the aluminum content increases from about 5% in AM50 to over 9% in AZ91, more of the intermetallic Mg17Al12 is formed in the microstructure. For instance, for 15 increase in the aluminum content from AM50 to AM60, the volume fraction of eutectic present in the microstructure increases by 35%! Eventually, the brittle Mg17Al12 compound forms an interconnected network that reduces ductility and impact resistance. The lower aluminum in AM50 and AM60 are therefore a desirable feature in applications that call for higher impact resistance. Further improvement in impact resistance depends on the processing condition of the casting. Sound castings without porosity and impurities will have better mechanical properties. Since magnesium oxidizes readily, good melting and metal transfer practices are essential. The liquid metal has to be protected from oxidation at all times and entrainment of oxide films in the casting needs to be prevented. In this regard, there is evidence that us of vacuum to evacuate air from the die casting cavity can improve the quality of the castings. Fast cooling rates, leading to smaller grain size are beneficial and promote superior mechanical properties. Micro-segregation and banding are two additional defect types often encountered in magnesium alloys, in particular in AZ91D. While difficult to eliminate, segregation can be minimized by careful thermal management of the dies and the shot sleeve. A major source of segregation is the premature solidification in the shot sleeve. The primary solid dendrites are carried into the casting and form a heterogeneous structure. Furthermore, during the shot, segregation banding can occur. The remedies for this kind of defects include a hotter shot sleeve, use of insulating coatings on the shot sleeve and a short lag time between pouring into the shot sleeve and the shot.

  2. Microabrasion of cast metal margins--a warning.

    PubMed

    Mansueto, Michael A; Verrett, Ronald G; Phoenix, Rodney D

    2007-01-01

    Plastic test patterns were milled to simulate casting margins and were cast in a variety of dental alloys. The cast specimens were exposed to horizontal and vertical streams of low-pressure microabrasion with 50 microm aluminum oxide particles. Post-exposure measurements show all specimens were affected by microabrasion. Dentists and laboratory technicians who use microabrasion must be aware of the potential damage to casting margins. PMID:17362424

  3. Application of TRIZ Theory in Patternless Casting Manufacturing Technique

    NASA Astrophysics Data System (ADS)

    Yang, Weidong; Gan, Dequan; Jiang, Ping; Tian, Yumei

    The ultimate goal of Patternless Casting Manufacturing (referred to as PCM) is how to obtain the casts by casting the sand mold directly. In the previous PCM, the resin content of sand mold is much higher than that required by traditional resin sand, so the casts obtained are difficult to be sound and qualified products, which limits the application of this technique greatly. In this paper, the TRIZ algorithm is introduced to the innovation process in PCM systematically.

  4. Quantitative study of bacterial colonization of dental casts

    Microsoft Academic Search

    Donald L. Mitchell; Nadjmeh M. Hariri; Manville G. Duncanson; Nancy L. Jacobsen; Roderick E. McCallum

    1997-01-01

    Statement of problem. Contamination of dental casts can occur if the record bases are improperly disinfected or inadvertently not disinfected during fabrication of a prosthesis. It is essential to develop an effective means of disinfecting dental casts from professional, medical, and legal points of view.Purpose. This study determined whether: (1) saliva contamination on the surface of the dental cast contributed

  5. Industrial Technologies Program ORNL-developed cast nickel aluminide rolls

    E-print Network

    friction stir welding, electron beam processing, twin roll casting of advanced alloys, functionalization-making, aluminum,, metal casting, chemicals, and forest products, and are leaders in next generation superboilerIndustrial Technologies Program ORNL-developed cast nickel aluminide rolls prior to installation

  6. INTERIOR VIEW WITH PIPE CASTING MACHINE WITH OPERATOR JOHNNY NIXON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH PIPE CASTING MACHINE WITH OPERATOR JOHNNY NIXON SETTING A CORE IN THE CASTING OF A 24' PIPE. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  7. APPROXIMATION OF A TWOPHASE CONTINUOUS CASTING STEFAN PROBLEM

    E-print Network

    APPROXIMATION OF A TWO­PHASE CONTINUOUS CASTING STEFAN PROBLEM Zhiming Chen \\Lambda Lishang Jiang y Abstract. The continuous casting Stefan problem is a mathematical model describing the solidification with convection of a material being cast continuously with a prescribed velocity. We propose a practical piecewise

  8. Beam casting implicit surfaces on the GPU with interval arithmetic

    E-print Network

    Beam casting implicit surfaces on the GPU with interval arithmetic Francisco Ganacim, Luiz Henrique, Brazil Abstract--We present a GPU-based beam-casting method for rendering implicit surfaces in real time. INTRODUCTION Rendering surfaces with ray casting is perhaps the clearest example of a potentially

  9. Morphological castes in a vertebrate M. J. O'Riain*

    E-print Network

    Danchin, Etienne

    Morphological castes in a vertebrate M. J. O'Riain* , J. U. M. Jarvis , R. Alexander§ , R of reproduction in females. This is the only known example of morphological castes in a vertebrate and is distinct breeding vertebrates. The evolution of castes in a mammal and insects represents a striking example

  10. Prediction of Reoxidation Inclusion Composition in Casting of Steel

    E-print Network

    Beckermann, Christoph

    Prediction of Reoxidation Inclusion Composition in Casting of Steel LIANG WANG and CHRISTOPH pouring of steel castings. The software package Thermo-Calc is used to obtain the inclusion phase in the production of steel castings. Removing inclusions and refilling the defect areas with the weld metal account

  11. Macei Alagoas -Brazil Beam casting implicit surfaces on the GPU

    E-print Network

    Maceió ­ Alagoas - Brazil Beam casting implicit surfaces on the GPU with interval arithmetic Francisco Ganacim Luiz Henrique de Figueiredo Diego Nehab #12;8/27/11 2Beam casting implicit surfaces on the GPU with interval arithmetic 2 Barth: Related work Introduction #12;8/27/11 3Beam casting implicit

  12. Converge-Cast with MIMO , Xinbing Wang3

    E-print Network

    Wang, Xinbing

    Converge-Cast with MIMO Luoyi Fu1 , Yi Qin2 , Xinbing Wang3 , Xue Liu4 1,2,3 Depart. of Electronic, called converge-cast, where each of the n nodes in the network act as a destination with k ran- domly two many-to-one cooperative schemes under converge-cast for both static and mobile ad hoc networks

  13. Adaptive GPU Ray Casting Based on Spectral Stefan Suwelack1

    E-print Network

    Paris-Sud XI, Université de

    Adaptive GPU Ray Casting Based on Spectral Analysis Stefan Suwelack1 , Eric Heitz1 Roland casting has become a valuable tool for the visualization of medical image data. While the method produces this criterion can be efficiently incorporated into an adaptive ray casting algorithm. Two medical datasets

  14. 46 CFR 153.239 - Use of cast iron.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ...2012-10-01 2012-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST...Cargo Containment Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet the...

  15. 46 CFR 153.239 - Use of cast iron.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...2013-10-01 2013-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST...Cargo Containment Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet the...

  16. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...2013-10-01 2013-10-01 false Cast iron pipe. 192.275 Section 192.275...Other Than by Welding § 192.275 Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical...

  17. 46 CFR 153.239 - Use of cast iron.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...2014-10-01 2014-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST...Cargo Containment Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet the...

  18. Modelling of reoxidation inclusion formation in steel sand casting

    E-print Network

    Beckermann, Christoph

    Modelling of reoxidation inclusion formation in steel sand casting A. J. Melendez, K. D. Carlson pouring, as well as their final locations on the surface of steel sand castings. Inclusions originate by comparing the simulation results to measurements made on production steel sand castings. Good overall

  19. Clean Cast Steel Technology - Machinability and Technology Transfer

    SciTech Connect

    C. E. Bates; J. A. Griffin

    2000-05-01

    There were two main tasks in the Clean Cast Steel Technology - Machinability and Technology Transfer Project. These were (1) determine the processing facts that control the machinability of cast steel and (2) determine the ability of ladle stirring to homogenize ladle temperature, reduce the tap and pouring temperatures, and reduce casting scrap.

  20. Application of New Feeding Rules To Risering of Steel Castings

    E-print Network

    Beckermann, Christoph

    1 Application of New Feeding Rules To Risering of Steel Castings Doug Smith , Tony Faivre , Shouzhu., Hardin, R.A., and Beckermann, C., "Application of New Feeding Rules to Risering of Steel Castings The importance of investigating and improving the guidelines for risering and feeding steel castings is clear

  1. A System for Digital Reconstruction of Gypsum Dental Casts

    Microsoft Academic Search

    A. Ardeshir Goshtasby; S. Nambula; Waldemar G. deRijk; Stephen D. Campbell

    1997-01-01

    A range scanner is developed that can scan a gypsum dental cast and reconstruct the cast digitally for display and storage purposes. The scanner is based on subtractive light and computes the range values using optical triangulation. A fiducial marker is introduced that, when attached to a dental cast at the time of image acquisition, makes it possible to integrate

  2. Design and Product Optimization for Cast Light Metals

    Microsoft Academic Search

    Viswanathan

    2001-01-01

    The main phases that are present in A356 aluminum alloy castings are the primary aluminum and eutectic silicon phases. It is the morphology of these phases, together with the microporosity, that determines the mechanical properties, notably the fatigue life of structural aluminum alloy castings. As part of a program to develop optimized tooling for the design of the casting process

  3. Development of dental casting and porcelainizing techniques for titanium alloys

    Microsoft Academic Search

    Taira

    1986-01-01

    Casting of titanium metals has been difficult due to their high chemical reactivity at elevated temperatures. Thus, special melting and mold materials are needed. This study investigated molds, Ti alloys, and porcelain applications, utilizing a new dental casting machine, Castmatic. It involved argon-arc melting and subsequent argon\\/vacuum pressurized casting. Special refractory oxides such as yttria or Zirconia A were utilized

  4. MODELING OF POROSITY FORMATION AND FEEDING FLOW IN STEEL CASTING

    E-print Network

    Beckermann, Christoph

    pressure, feeding flow, and porosity formation and growth in steel castings during solidification the pressure in the casting, which further lowers the solubility. Even in the absence of dissolved gases, poresMODELING OF POROSITY FORMATION AND FEEDING FLOW IN STEEL CASTING Kent D. Carlson, Zhiping Lin

  5. Illumination Recovery from Image with Cast Shadows via Sparse Representation

    E-print Network

    Ling, Haibin

    1 Illumination Recovery from Image with Cast Shadows via Sparse Representation Xue Mei, Haibin Ling representation for recovering the illumination of a scene from a single image with cast shadows, given by a Lambertian scene with cast shadows can be efficiently represented by a sparse set of images generated

  6. 46 CFR 153.239 - Use of cast iron.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...2010-10-01 2010-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST...Cargo Containment Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet the...

  7. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...2010-10-01 2010-10-01 false Cast iron pipe. 192.275 Section 192.275...Other Than by Welding § 192.275 Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical...

  8. 46 CFR 153.239 - Use of cast iron.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ...2011-10-01 2011-10-01 false Use of cast iron. 153.239 Section 153.239 Shipping COAST...Cargo Containment Systems § 153.239 Use of cast iron. (a) Cast iron used in a cargo containment system must meet the...

  9. The effect on cast post dimensions of casting investment and airborne particle abrasion.

    PubMed

    Hashem, Danya; German, Matthew J; Wassell, Robert W

    2011-09-01

    Cast posts can sometimes prove difficult to seat fully during fitting. This study compared two different liquid/water dilutions for phosphate bonded investment and the effect of controlled airborne particle abrasion on resulting post diameter. After measuring polymeric post patterns (n = 18), 3 groups were invested using concentrated solution and 3 groups using dilute solution. After casting they were weighed and remeasured then exposed to airborne particle abrasion. Both solutions produced oversized cast posts. Mean diameter reduction during airborne particle abrasion was 8 microm/10s taking an average of 41s to reach precast size. Where a post pattern fits tightly, airborne particle abrasion for 70s should reduce the casting sufficiently to accommodate the cement lute. PMID:22645794

  10. Transient altitude-induced compartment syndrome associated with fiberglass casts using waterproof cast padding.

    PubMed

    Kadzielski, John; Bae, Donald S

    2013-01-01

    Changes in aircraft cabin pressure and its interplay with a fixed diameter fiberglass cylindrical cast and the closed air cells in waterproof cast padding may cause a transient altitude-induced compartment syndrome. In this case series, 2 patients reported transient compartment syndromes that resolved with aircraft decent. As proof of concept, this work displays photographic and video evidence showing the difference in air cell volume from experimental data in a vacuum chamber as well as real-world volume changes at cruise altitude in a commercial airliner. Transient altitude-induced compartment syndromes associated with fiberglass casts using waterproof cast padding are real and surgeons and patients should be advised of this potentially devastating complication. PMID:23431541

  11. Gelcasting Alumina Cores for Investment Casting

    SciTech Connect

    Janney, M A; Klug, F J

    2001-01-01

    General Electric currently uses silica investment casting cores for making superalloy turbine blades. The silica core technology does not provide the degree of dimensional control needed for advanced turbine system manufacture. The sum of the various process variables in silica core manufacturing produces cores that have more variability than is allowed for in advanced, power-generation gas turbine airfoils.

  12. Bracing versus casting in ankle fractures.

    PubMed

    Drakos, Mark C; Murphy, Conor I

    2014-11-01

    Casting and splinting techniques for treating patients with fractures have been used for centuries. Functional bracing after ankle fracture has recently been utilized in an effort to avoid the atrophy and stiffness sometimes associated with casting; functional bracing allows for early mobilization of the ankle joint during recovery. Our review investigated the published literature comparing bracing with casting after ankle fracture. Studies examining both operatively and nonoperatively treated ankle fractures were included. There is minimal evidence supporting the use of functional bracing over cast immobilization to improve functional outcome, range of motion, swelling, or post-traumatic arthrosis after ankle fracture in the long term. The primary benefits of functional bracing are the potential to return to work earlier and bracing may facilitate activities of daily living, such as bathing and dressing. In addition, there may be a decreased patient risk of developing deep vein thrombosis due to immobilization. However, there is an increased risk of wound infection when using a brace after open reduction and internal fixation of an unstable ankle fracture. Functional bracing can be used for treating stable and postoperative ankle fractures in compliant patients to potentially expedite and facilitate the recovery process. PMID:25419889

  13. An Update on ToxCast?

    EPA Science Inventory

    In its first phase, ToxCast? is profiling over 300 well-characterized chemicals (primarily pesticides) in over 400 HTS endpoints. These endpoints include biochemical assays of protein function, cell-based transcriptional reporter assays, multi-cell interaction assays, transcripto...

  14. Segmentation of Cast Shadows from Moving Objects

    E-print Network

    in Electrical and Electronic Engineering (M.Sc.E.E.). The work has been car- ried out over a period of sixSegmentation of Cast Shadows from Moving Objects Master of Science Thesis in Electrical that the reader has a basic knowledge within the areas of image analysis and statistics. Key owcharts, which

  15. Cast shadow segmentation using invariant color features

    Microsoft Academic Search

    Elena Salvador; Andrea Cavallaro; Touradj Ebrahimi

    2004-01-01

    Shadows are integral parts of natural scenes and one of the elements contributing to nat- uralness of synthetic scenes. In many image analysis and interpretation applications, shadows interfere with fundamental tasks such as object extraction and description. For this reason, shadow segmentation is an important step in image analysis. In this paper, we propose a new cast shadow segmentation algorithm

  16. CAST: Collaborative Agents for Simulating Teamwork

    Microsoft Academic Search

    John Yen; Jianwen Yin; Thomas R. Ioerger; Michael S. Miller; Dianxiang Xu; Richard A. Volz

    2001-01-01

    Psychological studies on teamwork have shown that an effective team often can anticipate information needs of teammates based on a shared mental model. Existing multi-agent models for teamwork are limited in their ability to support proactive information exchange among teammates. To address this issue, we have developed and implemented a multi-agent architecture called CAST that simulates teamwork and supports proactive

  17. Feature Analysis of ToxCast Compounds

    EPA Science Inventory

    ToxCast was initiated by the US Environmental Protection Agency (EPA) to prioritize environmental chemicals for toxicity testing. Phase I generated data for 309 unique chemicals, mostly pesticide actives, that span diverse chemical feature/property space, as determined by quantu...

  18. Arsenic Removal from Drinking Water - Web cast

    EPA Science Inventory

    Web cast presentation covered six topics: (1) Arsenic Chemistry, (2) Technology Selection/Arsenic Demonstration Program, (3) Case Study 1, (4) Caser Study 2, (5) Case Study 3, and (6) Media Regeneration Project. The presentation was considered a training session and consist of m...

  19. Detection of Cast Shadows in Surveillance Applications

    E-print Network

    's research on implementing a system for automated video surveillance. The main objectives of the DDRE video surveillance. The W4-system eectively detects moving objects, tracks them through simpleDetection of Cast Shadows in Surveillance Applications Søren Gylling Erbou 1, Helge B.D. Sørensen 2

  20. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  1. Graphite formation in cast iron, phase 2

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.; Fiske, M. R.

    1985-01-01

    Several types of cast irons are directionally solidified aboard the KC-135 aircraft. Also, control samples are run on Earth for comparison. Some of these samples are unusable because of various mechanical problems; the analysis and the interpretation of results on the samples that are run successfully is discussed.

  2. High-pressure die casting: effect of fluid flow on the microstructure of LM24 die-casting alloy

    Microsoft Academic Search

    M. R. Ghomashchi

    1995-01-01

    The effect of fluid flow rate on the microstructure of LM24 high pressure die-casting alloy was studied using a fully controlled cold chamber high-pressure die-casting machine and casting a series of rectangular coupons of 65 × 130 × 4 mm. All castings showed a bimodal distribution of dendrites in which the morphology of dendrites was completely different to the classic

  3. Corrosion behaviour of high pressure die-cast and semi-solid cast AZ91D alloys

    Microsoft Academic Search

    S Mathieu; C Rapin; J Hazan; P Steinmetz

    2002-01-01

    The microstructure and the corrosion behaviour of high pressure die-cast and semi-solid cast AZ91D magnesium alloys have been investigated. Semi-solid processing leads to a structure with large rounded grains of a solid solution of magnesium (? phase) whereas die-cast alloys are more homogeneous. Electrochemical measurements, particularly with impedance spectroscopy, have shown that the semi-solid cast alloy possesses a corrosion rate

  4. Effect of titanium on the as-cast microstructure of hypereutectic high chromium cast iron

    Microsoft Academic Search

    Xiaohui Zhi; Jiandong Xing; Hanguang Fu; Yiming Gao

    2008-01-01

    The effect of titanium on the as-cast microstructure of a hypereutectic high-Cr cast iron containing 4.0 wt.% carbon and 20.0 wt.% chromium was investigated. With the increase of titanium concentration, the primary M7C3 carbides were refined and the volume fraction of all carbides (primary and eutectic carbide) was decreased gradually. TiC particles became larger and agglomerated when the titanium concentration was 1.47 wt.%.

  5. Microstructure and fatigue characteristics of direct chill cast and electromagnetic cast 2024 Al alloy ingots

    Microsoft Academic Search

    Sug Won Kim; Hai Hao

    2003-01-01

    The distinct advantages of the electromagnetic casting (EMC) process consist in the presence of stirring motions in the melt,\\u000a which lead to significant grain size reduction in solidified ingot. Furthermore, surface and subsurface qualities are improved\\u000a due to the absence of ingot mold. However, it is impossible to achieve the aforementioned advantages in conventional direct\\u000a chill casting (DCC). In order

  6. Biological activity of earthworm casts: An assessment of plant growth promotor levels in the casts

    Microsoft Academic Search

    R V Krishnamoorthy; S N Vajranabhaiah

    1986-01-01

    Biochemical analyses and auxin and cytokinin bioassays were performed to test the biological activity of wormcasts. Both cellulose\\u000a paper pulp and soil casts ofLampito mauritii were rich in ammonia, urea, organic carbon content, organic matter, soluble phosphorus and ionic potassium levels. The total\\u000a nitrogen content of the soil remained unaffected by worm activations. The casts ofLampito mauritii, Pheretima elongata, Pontoscolex

  7. B.G. Thomas, "Continuous Casting", Yearbook of Science and Technology, McGraw-Hill, 2004. 1 Continuous Casting (metallurgy)

    E-print Network

    Thomas, Brian G.

    exist (Fig. 1). Vertical machines cast aluminum and a few special alloys. Curved machines are usedB.G. Thomas, "Continuous Casting", Yearbook of Science and Technology, McGraw-Hill, 2004. 1 Continuous Casting (metallurgy) B.G. Thomas Mechanical & Industrial Engineering University of Illinois

  8. Relationship between casting modulus and grain size in cast A356 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Niklas, A.; Abaunza, U.; Fernández-Calvo, A. I.; Lacaze, J.

    2012-01-01

    Microstructure of Al-Si alloy castings depends most generally on melt preparation and on the cooling rate imposed by the thermal modulus of the component. In the case of Al-Si alloys, emphasis is put during melt preparation on refinement of pro-eutectic (Al) grains and on modification of the Al-Si eutectic. Thermal analysis has been used since long to check melt preparation before casting, i.e. by analysis of the cooling curve during solidification of a sample cast in an instrumented cup. The conclusions drawn from such analysis are however valid for the particular cooling conditions of the cups. It thus appeared of interest to investigate how these conclusions could extrapolate to predict microstructure in complicated cast parts showing local changes in the solidification conditions. For that purpose, thermal analysis cups and instrumented sand and die castings with different thermal moduli and thus cooling rates have been made, and the whole set of cooling curves thus recorded has been analysed. A statistical analysis of the characteristic features of the cooling curves related to grain refinement in sand and die castings allowed determining the most significant parameters and expressing the cube of grain size as a polynomial of these parameters. After introduction of a further parameter quantifying melt refining an excellent correlation, with a R2 factor of 0.99 was obtained.

  9. [Application to dental casting machine of the rapid heating infrared image furnace (author's transl)].

    PubMed

    Etchu, Y; Noguchi, H

    1980-10-01

    The authors tried to manufacture a casting machine in dentistry by application of the infrared image furnace with a high heating speed and an easy control of a heating temperature. This machine melts an alloy in a carbon crucible set in the furnace, held in the horizontal position. Then, the furnace is turned to the vertical position to drop a melted alloy on the casting mold, and the alloy is cast in the mold by the pressure of Argon gas. The functions of trial casting machine were follows. 1. The trial casting machine was capable of heating to 1250 degrees C within one minute under 4 kW electric power. 2. The castability of the 20% Au-Pd-Ag commercial alloy cast in all casting conditions by the trial casting machine was higher than that of Thermotrol D-2 automatic centrifugal casting machine. 3. Castings of the trial casting machine showed higher tensile strength and elongation than those of the centrifugal casting machine, and the deviation of values got by the trial casting machine was small. In particular, some casting of the trial casting machine showed three times or over elongation values as compared with those of the centrifugal casting machine. 4. When casting conditions (casting temperature, casting pressure) of the trial casting machine changed, the physical properties of castings did not change so much. However, when the mold was not prevented from heating by the furnace in casting, the elongation of castings increased. PMID:7017037

  10. Microstructure and Elemental Distribution in a Cast Austenitic Steel

    SciTech Connect

    Kenik, Edward A [ORNL; Busby, Jeremy T [ORNL; Hoelzer, David T [ORNL; Rowcliffe, Arthur Frederick [ORNL; Vitek, John Michael [ORNL

    2007-01-01

    Casting of austenitic stainless steels offers the possibility of directly producing large and/or complex structures, such as the first wall shield module or the diverter cassette for the International Tokomak Experimental Reactor. However, the resulting mechanical properties and the corrosion resistance of such cast components can be inferior compared to conventionally forged components because of the larger grain size, lower dislocation density and extensive segregation inherent in the cast material. This study examines the microstructural and compositional heterogeneities of a large casting of 316N stainless steel, as well as the possibility of improving the homogeneity and mechanical properties of such a cast material.

  11. Comparison of residual stresses in sand- and chill casting of ductile cast iron wind turbine main shafts

    NASA Astrophysics Data System (ADS)

    Sonne, M. R.; Frandsen, J. O.; Hattel, J. H.

    2015-06-01

    In this work, simulations of pouring, solidification and cooling, and residual stress evolution of sand and chill cast wind turbine main shafts is performed. The models are made in the commercial software MAGMAsoft. As expected, the cooling rate of the sand casting is shown to be much lower than for the chill casting, resulting in a very course microstructure. From the simulations the nodule count is found to be 17 nodules per mm2 and 159 nodules per mm2 for the sand and chill casting, respectively, in the critical region of the main bearing seat. This is verified from nodule counts performed on the real cast main shafts. Residual stress evaluations show an overall increase of the maximum principal stress field for the chill casting, which is expected. However, the stresses are found to be in compression on the surface of the chill cast main shaft, which is unforeseen.

  12. Comparison of Lost Foam Casting of AM60B Alloy and A356 Alloy

    SciTech Connect

    Han, Qingyou [ORNL; Dinwiddie, Ralph Barton [ORNL; Sklad, Philip S [ORNL; Currie, Kenneth [Tennessee Technological University; Vondra, Fred [Tennessee Technological University; Abdelrahman, Mohamed [Tennessee Technological University; Walford, Graham [Walford Technologies; Nolan, Dennis J [Foseco-Morval; Nedkova, Teodora [Kaiser Aluminum

    2007-01-01

    The article describes the research activities at Oak Ridge National Laboratory and Tennessee Technological University on lost foam casting of magnesium alloys. The work was focused on castings of simple geometries such as plate castings and window castings in order to compare the difference in castability between magnesium alloys and aluminum alloy using the lost foam casting process. Significant differences between lost foam aluminum casting and lost foam magnesium casting have been observed.

  13. Process for slip casting textured tubular structures

    DOEpatents

    Steinlage, Greg A. (West Lafayette, IN); Trumble, Kevin P. (West Lafayette, IN); Bowman, Keith J. (West Lafayette, IN)

    2002-01-01

    A process for centrifugal slip casting a textured hollow tube. A slip made up of a carrier fluid and a suspended powder is introduced into a porous mold which is rotated at a speed sufficient to create a centrifugal force that forces the slip radially outward toward the inner surface of the mold. The suspended powder, which is formed of particles having large dimensional aspect ratios such as particles of superconductive BSCCO, settles in a textured fashion radially outward toward the mold surface. The carrier fluid of the slip passes by capillary action radially outward around the settled particles and into the absorbent mold. A layer of mold release material is preferably centrifugally slip cast to cover the mold inner surface prior to the introduction of the BSCCO slip, and the mold release layer facilitates removal of the BSCCO greenbody from the mold without fracturing.

  14. Solar axion search with the CAST experiment

    E-print Network

    CAST Collaboration; E. Arik; S. Aune; D. Autiero; K. Barth; A. Belov; B. Beltrán; S. Borghi; F. S. Boydag; H. Bräuninger; G. Cantatore; J. M. Carmona; S. A. Cetin; J. I. Collar; T. Dafni; M. Davenport; L. Di Lella; O. B. Dogan; C. Eleftheriadis; N. Elias; G. Fanourakis; E. Ferrer-Ribas; H. Fischer; J. Franz; J. Galán; E. Gazis; T. Geralis; I. Giomataris; S. Gninenko; H. Gómez; M. Hasinoff; F. H. Heinsius; I. Hikmet; D. H. H. Hoffmann; I. G. Irastorza; J. Jacoby; K. Jakov?i?; D. Kang; T. Karageorgopoulou; M. Karuza; K. Königsmann; R. Kotthaus; M. Kr?mar; K. Kousouris; M. Kuster; B. Laki?; C. Lasseur; A. Liolios; A. Ljubi?i?; V. Lozza; G. Lutz; G. Luzón; D. Miller; J. Morales; T. Niinikoski; A. Nordt; A. Ortiz; T. Papaevangelou; M. J. Pivovaroff; A. Placci; G. Raiteri; G. Raffelt; H. Riege; A. Rodríguez; J. Ruz; I. Savvidis; Y. Semertzidis; P. Serpico; S. K. Solanki; R. Soufli; L. Stewart; M. Tsagri; K. van Bibber; J5D. Villar; J. Vogel; L. Walckiers; K. Zioutas

    2008-10-10

    The CAST (CERN Axion Solar Telescope) experiment is searching for solar axions by their conversion into photons inside the magnet pipe of an LHC dipole. The analysis of the data recorded during the first phase of the experiment with vacuum in the magnet pipes has resulted in the most restrictive experimental limit on the coupling constant of axions to photons. In the second phase, CAST is operating with a buffer gas inside the magnet pipes in order to extent the sensitivity of the experiment to higher axion masses. We will present the first results on the $^{4}{\\rm He}$ data taking as well as the system upgrades that have been operated in the last year in order to adapt the experiment for the $^{3}{\\rm He}$ data taking. Expected sensitivities on the coupling constant of axions to photons will be given for the recent $^{3}{\\rm He}$ run just started in March 2008.

  15. Volatile Species Retention During Metallic Fuel Casting

    SciTech Connect

    Randall S. Fielding; Douglas L. Proter

    2013-10-01

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, although the loss values varied from the model results the same trend was seen. Bases on these results it is very probably that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  16. Volatile species retention during metallic fuel casting

    NASA Astrophysics Data System (ADS)

    Fielding, Randall S.; Porter, Douglas L.

    2013-10-01

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, and although the loss values varied from the model results the same trend was seen. Based on these results it is very probable that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  17. Thin sheet casting with electromagnetic pressurization

    DOEpatents

    Walk, Steven R. (Winterport, ME); Slepian, R. Michael (Pittsburgh, PA); Nathenson, Richard D. (Pittsburgh, PA); Williams, Robert S. (Fairfield, OH)

    1991-01-01

    An apparatus, method and system for the casting of thin strips or strips of metal upon a moving chill block that includes an electromagnet located so that molten metal poured from a reservoir onto the chill block passes into the magnetic field produced by the electromagnet. The electromagnet produces a force on the molten metal on said chill block in the direction toward said chill block in order to enhance thermal contact between the molten metal and the chill block.

  18. Alumina casting based on gelation of gelatine

    Microsoft Academic Search

    Yali Chen; Zhipeng Xie; Jinlong Yang; Yong Huang

    1999-01-01

    A new colloidal in-situ forming technique based on the gelling property of gelatine is discussed in this paper. A warm slurry containing more than 50vol% alumina powder and a small amount of gelatine (?1wt% of powder weight) is cast into a nonporous mould, and a rigid green body can be produced upon cooling below the so-called gel point of gelatine

  19. Hypereutectic aluminum-silicon casting alloy

    Microsoft Academic Search

    W. G. Hesterberg; R. J. Donahue; B. L. Sheaffer

    1986-01-01

    An engine block is described for an internal combustion engine, comprising a cast block composed of a hypereutectic aluminium silicon alloy and having at least one cylinder bore therein. The alloys consists essentially of 16% to 19% by weight of silicon, 0.4% to 0.7% by weight of magnesium, up to 1.4% by weight of iron, up to 0.3% by weight

  20. Review: aqueous tape casting of ceramic powders

    Microsoft Academic Search

    D. Hotza; P. Greil

    1995-01-01

    Slurry formulations and processing parameters of the water-based tape casting of ceramic powders are reviewed. Additives include binders, like cellulose ethers, vinyl or acrylic-type polymers; plasticizers, like glycols; and dispersants, like ammonium salts of poly(acrylic acids). Mostly alumina powders have been employed. Hydrophobing of ceramic powders permits the aqueous processing even of water-reactive powders, like aluminium nitride. Non-toxicity and non-inflammability

  1. Internal adaptation of cast titanium crowns.

    PubMed

    da Rocha, Sicknan Soares; Adabo, Gelson Luis; Ribeiro, Ricardo Faria; Fonseca, Renata Garcia

    2007-08-01

    As the adaptation of titanium crowns obtained by Rematitan Plus investment, specific for titanium, is not recognized to be suitable, this study evaluated the effect of the concentration of the specific liquid and the temperature of the mold of investments on the internal misfit of crowns cast on commercially pure titanium. Individual dies of epoxy resin were obtained, representing teeth prepared for full-crown restoration with a 6-degree axial surface convergence angle and shoulder (1.0 mm). For the waxing of each crown, a ring-shaped stainless steel matrix (8.0mm internal diameter; 7.5 mm height) was adapted above the individual dies of epoxy resin. The Rematian Plus investment was mixed according to the manufacturer's instructions using two different concentrations of the specific liquid: 100%, 75%. Casting was performed in a Discovery Plasma Ar-arc vacuum-pressure casting machine with molds at temperatures of 430 degrees C, 515 degrees C and 600 degrees C. The crowns were cleaned individually in a solution (1% HF + 13% HNO3) for 10 min using a ultrasonic cleaner, with no internal adaptations, and luted with zinc phosphate cement under a 5 kg static load. The crown and die assemblies were embedded in resin and sectioned longitudinally. The area occupied by cement was observed using stereoscopic lens (10X) and measured by the Leica Qwin image analysis system (mm(2)). The data for each experimental condition (n=8) were analyzed by Kruskal-Wallis non-parametric test (á=0.05). The results showed that liquid dilution and the increase in mold temperature did not significantly influence the levels of internal fit of the cast titanium crowns. The lowest means (+/-SD) of internal misfit were obtained for the 430 degrees C/100%: (7.25 mm(2) +/-1.59) and 600 degrees C/100% (8.8 mm(2) +/-2.25) groups, which presented statistically similar levels of internal misfit. PMID:19089139

  2. INTERNAL ADAPTATION OF CAST TITANIUM CROWNS

    PubMed Central

    da Rocha, Sicknan Soares; Adabo, Gelson Luis; Ribeiro, Ricardo Faria; Fonseca, Renata Garcia

    2007-01-01

    As the adaptation of titanium crowns obtained by Rematitan Plus investment, specific for titanium, is not recognized to be suitable, this study evaluated the effect of the concentration of the specific liquid and the temperature of the mold of investments on the internal misfit of crowns cast on commercially pure titanium. Individual dies of epoxy resin were obtained, representing teeth prepared for full-crown restoration with a 6-degree axial surface convergence angle and shoulder (1.0 mm). For the waxing of each crown, a ring-shaped stainless steel matrix (8.0mm internal diameter; 7.5 mm height) was adapted above the individual dies of epoxy resin. The Rematian Plus investment was mixed according to the manufacturer's instructions using two different concentrations of the specific liquid: 100%, 75%. Casting was performed in a Discovery Plasma Ar-arc vacuum-pressure casting machine with molds at temperatures of 430°C, 515°C and 600°C. The crowns were cleaned individually in a solution (1% HF + 13% HNO3) for 10 min using a ultrasonic cleaner, with no internal adaptations, and luted with zinc phosphate cement under a 5 kg static load. The crown and die assemblies were embedded in resin and sectioned longitudinally. The area occupied by cement was observed using stereoscopic lens (10X) and measured by the Leica Qwin image analysis system (mm2). The data for each experimental condition (n=8) were analyzed by Kruskal-Wallis non-parametric test (á=0.05). The results showed that liquid dilution and the increase in mold temperature did not significantly influence the levels of internal fit of the cast titanium crowns. The lowest means (±SD) of internal misfit were obtained for the 430°C/100%: (7.25 mm2 ±1.59) and 600°C/100% (8.8 mm2 ±2.25) groups, which presented statistically similar levels of internal misfit. PMID:19089139

  3. Microporosity prediction in aluminum alloy castings

    Microsoft Academic Search

    A. S. Sabau; S. Viswanathan

    2002-01-01

    A comprehensive methodology that takes into account solidification, shrinkage-driven interdendritic fluid flow, hydrogen precipitation,\\u000a and porosity evolution has been developed for the prediction of the microporosity fraction and distribution in aluminum alloy\\u000a castings. The approach may be used to determine the extent of gas and shrinkage porosity, i.e., the resultant microporosity which occurs due to gas precipitation and that which

  4. Repairing sealing surfaces on aluminum castings

    NASA Technical Reports Server (NTRS)

    Hanna, T. L.

    1980-01-01

    Approach using stylus nickel plating instead of copper and cadmium plating has simplified repair procedure. Damaged sealing surfaces are stylus nickelplated in one step. Superficial scratches and porous areas are removed more easily from repaired surface by simply lapping sealing areas to required finish. Although method is aimed for aerospace components, it may be easily incorporated into conventional aluminumcasting technology. One-step repair can be considered for cast-aluminum automobile and aircraft engines to reduce time and costs.

  5. Efficient Runner Networks for Investment Castings

    SciTech Connect

    GIVLER,RICHARD C.; SAYLORS,DAVID B.

    2000-07-18

    We present a computational method that finds an efficient runner network for an investment casting, once the gate locations have been established. The method seeks to minimize a cost function that is based on total network volume. The runner segments are restricted to lie in the space not occupied by the part itself. The collection of algorithms has been coded in C and runner designs have been computed for several real parts, demonstrating substantial reductions in rigging volume.

  6. Innovative method for casting steel armorplate

    SciTech Connect

    Turner, P.C.; Hansen, J.S.

    1993-01-01

    The US Bureau of Mines, through an Interagency Agreement with the US Tank-Automotive Command (TACOM), has successfully developed a steel expendable pattern casting process (EPC) for the manufacture of armorplate. The new armor is lighter and more ballistically effective than conventional rolled homogeneous armor (RHA), and costs less. An applique armor spinoff from the program was field-tested during the Gulf War. The applique armor withstood direct impacts from enemy munitions without failure.

  7. Thin Wall Cast Iron: Phase II

    SciTech Connect

    Doru M. Stefanescu

    2005-07-21

    The development of thin-wall technology allows the designers of energy consuming equipment to select the most appropriate material based on cost/material properties considerations, and not solely on density. The technology developed in this research project will permit the designers working for the automotive industry to make a better informed choice between competing materials and thin wall cast iron, thus decreasing the overall cost of the automobile.

  8. CAST: An Inspiring Axion Helioscope ala Sikivie

    SciTech Connect

    Zioutas, K.; Anastassopoulos, V. [University of Patras, Patras (Greece); Tsagri, M. [University of Patras, Patras (Greece); CERN, 1211 Geneve 23 (Switzerland); Semertzidis, Y. [Brookhaven National Laboratory, Upton, NY (United States); Papaevangelou, T. [IRFU, Centre d'Etudes Nucleaires de Saclay, Gif-sur-Yvette (France)

    2010-08-30

    CAST is a data taking axion helioscope using a recycled LHC test magnet, CERN's detector technology and cryogenics expertise. An imaging X-ray telescope improves substantially the detection sensitivity and axion-ID. Massive axion-like particles of the Kaluza-Klein type were first introduced to explain the paradox of the hot corona, which is even hotter at locations overlying magnetic spots. This is suggesting that the CAST detection principle might be at work there, but being somehow modified and performing better. Remarkably, the density profile of the Sun allows for resonance crossing (m{sub axion}c{sup 2{approx_equal}}h{omega}{sub plasma}), which axion helioscopes are aiming to reach. The restless Sun favours this occasionally even further. Then, such processes can give rise to a chimera of converted axions or the like, making the Sun appear, within known physics, as mysterious and unpredictable as it is. CAST axion limits were used to conclude also for the hidden sector paraphotons. This is then suggestive for novel helioscopes for exotica like paraphotons, chameleons, etc. Pierre Sikivie's pioneering idea was to use a magnetic field as a catalyst to transform particles from the dark sector to ours, and vice versa.

  9. Die Soldering in Aluminium Die Casting

    SciTech Connect

    Han, Q.; Kenik, E.A.; Viswanathan, S.

    2000-03-15

    Two types of tests, dipping tests and dip-coating tests were carried out on small steel cylinders using pure aluminum and 380 alloy to investigate the mechanism of die soldering during aluminum die casting. Optical and scanning electron microscopy were used to study the morphology and composition of the phases formed during soldering. A soldering mechanism is postulated based on experimental observations. A soldering critical temperature is postulated at which iron begins to react with aluminum to form an aluminum-rich liquid phase and solid intermetallic compounds. When the temperature at the die surface is higher than this critical temperature, the aluminum-rich phase is liquid and joins the die with the casting during the subsequent solidification. The paper discusses the mechanism of soldering for the case of pure aluminum and 380 alloy casting in a steel mold, the factors that promote soldering, and the strength of the bond formed when soldering occurs. conditions, an aluminum-rich soldering layer may also form over the intermetallic layer. Although a significant amount of research has been conducted on the nature of these intermetallics, little is known about the conditions under which soldering occurs.

  10. Seal welded cast iron nuclear waste container

    SciTech Connect

    Filippi, Arthur M. (Pittsburgh, PA); Sprecace, Richard P. (Murrysville, PA)

    1987-01-01

    This invention identifies methods and articles designed to circumvent metallurgical problems associated with hermetically closing an all cast iron nuclear waste package by welding. It involves welding nickel-carbon alloy inserts which are bonded to the mating plug and main body components of the package. The welding inserts might be bonded in place during casting of the package components. When the waste package closure weld is made, the most severe thermal effects of the process are restricted to the nickel-carbon insert material which is far better able to accommodate them than is cast iron. Use of nickel-carbon weld inserts should eliminate any need for pre-weld and post-weld heat treatments which are a problem to apply to nuclear waste packages. Although the waste package closure weld approach described results in a dissimilar metal combination, the relative surface area of nickel-to-iron, their electrochemical relationship, and the presence of graphite in both materials will act to prevent any galvanic corrosion problem.

  11. Hickey, W8009C, casts 10-14,14A Hickey, W8009C, casts 10-14,14A, page 1

    E-print Network

    Hickey, Barbara

    Hickey, W8009C, casts 10-14,14A Hickey, W8009C, casts 10-14,14A, page 1 #12;Hickey, W8009C, casts 10-14,14A Hickey, W8009C, casts 10-14,14A, page 2 #12;Hickey, W8009C, casts 10-14,14A Hickey, W8009C, casts 10-14,14A, page 3 #12;Hickey, W8009C, casts 10-14,14A Hickey, W8009C, casts 10-14,14A, page 4 #12

  12. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Chirita, G.; Stefanescu, I.; Soares, D.; Cruz, D.; Silva, F. S.

    2008-02-01

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting).

  13. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    SciTech Connect

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S. [Mechanical Engineering Department, School of Engineering, Minho University (Portugal); Stefanescu, I. [Faculty of Mechanical Engineering, Dunarea de Jos University Galati (Romania)

    2008-02-15

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  14. [Determination of copper alloy hardness, in original form and after casting as a function of casting techniques].

    PubMed

    Bombonatti, P E; de Barros, L E; Scaranelo, R M; Pellizzer, A J; Feitosa, S A

    1990-01-01

    It was evaluated the Vickers hardness of five high-copper casting alloys, in their original package form and after casting, according to the casting method used. That way, ten ingots, supplied by the manufacturers of each alloy, were included in self-curing acrylic resin, polished, numerated and submitted to Vickers hardness test at load of 200 g during 30 seconds. Afterwards the numerated ingots were removed from the acrylic resin and five of those were cast in an electrical casting machine and the other five in a centrifugal casting machine with an air/gas torch. The specimens obtained were included in self-curing acrylic resin, polished and submitted to Vickers hardness test. As a result it was verified that there is a variation of hardness among the alloys tested, and the use of the electrical casting machine produced lower hardness values than those produced when used the centrifugal casting machine with an air/gas torch. Also, there is a decrease of hardness of the cast alloys when they are tested in their original form and after casting. PMID:2099551

  15. Cast Stone Formulation At Higher Sodium Concentrations

    SciTech Connect

    Fox, K. M.; Roberts, K. A.; Edwards, T. B.

    2014-02-28

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leachability indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the l

  16. Cast Stone Formulation At Higher Sodium Concentrations

    SciTech Connect

    Fox, K. M.; Roberts, K. A.; Edwards, T. B.

    2013-09-17

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leach indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the limited

  17. Cast Stone Formulation At Higher Sodium Concentrations

    SciTech Connect

    Fox, K. M.; Edwards, T. A.; Roberts, K. B.

    2013-10-02

    A low temperature waste form known as Cast Stone is being considered to provide supplemental Low Activity Waste (LAW) immobilization capacity for the Hanford site. Formulation of Cast Stone at high sodium concentrations is of interest since a significant reduction in the necessary volume of Cast Stone and subsequent disposal costs could be achieved if an acceptable waste form can be produced with a high sodium molarity salt solution combined with a high water to premix (or dry blend) ratio. The objectives of this study were to evaluate the factors involved with increasing the sodium concentration in Cast Stone, including production and performance properties and the retention and release of specific components of interest. Three factors were identified for the experimental matrix: the concentration of sodium in the simulated salt solution, the water to premix ratio, and the blast furnace slag portion of the premix. The salt solution simulants used in this study were formulated to represent the overall average waste composition. The cement, blast furnace slag, and fly ash were sourced from a supplier in the Hanford area in order to be representative. The test mixes were prepared in the laboratory and fresh properties were measured. Fresh density increased with increasing sodium molarity and with decreasing water to premix ratio, as expected given the individual densities of these components. Rheology measurements showed that all of the test mixes produced very fluid slurries. The fresh density and rheology data are of potential value in designing a future Cast Stone production facility. Standing water and density gradient testing showed that settling is not of particular concern for the high sodium compositions studied. Heat of hydration measurements may provide some insight into the reactions that occur within the test mixes, which may in turn be related to the properties and performance of the waste form. These measurements showed that increased sodium concentration in the salt solution reduced the time to peak heat flow, and reducing the amount of slag in the premix increased the time to peak heat flow. These observations may help to describe some of the cured properties of the samples, in particular the differences in compressive strength observed after 28 and 90 days of curing. Samples were cured for at least 28 days at ambient temperature in the laboratory prior to cured properties analyses. The low activity waste form for disposal at the Hanford Site is required to have a compressive strength of at least 500 psi. After 28 days of curing, several of the test mixes had mean compressive strengths that were below the 500 psi requirement. Higher sodium concentrations and higher water to premix ratios led to reduced compressive strength. Higher fly ash concentrations decreased the compressive strength after 28 days of curing. This may be explained in that the cementitious phases matured more quickly in the mixes with higher concentrations of slag, as evidenced by the data for the time to peak heat generation. All of the test mixes exhibited higher mean compressive strengths after 90 days of curing, with only one composition having a mean compressive strength of less than 500 psi. Leach indices were determined for the test mixes for contaminants of interest. The leaching performance of the mixes evaluated in this study was not particularly sensitive to the factors used in the experimental design. This may be beneficial in demonstrating that the performance of the waste form is robust with respect to changes in the mix composition. The results of this study demonstrate the potential to achieve significantly higher waste loadings in Cast Stone and other low temperature, cementitious waste forms. Additional work is needed to elucidate the hydration mechanisms occurring in Cast Stone formulated with highly concentrated salt solutions since these reactions are responsible for determining the performance of the cured waste form. The thermal analyses completed in this study provide some preliminary insight, although the limited

  18. Applying MHD technology to the continuous casting of steel slab

    NASA Astrophysics Data System (ADS)

    Takeuchi, Eiichi

    1995-05-01

    The application of magnetohydrodynamics (MHD) in the continuous casting process started with the electromagnetic stirring of the stand pool with a traveling magnetic field. It has now advanced to the electromagnetic stirring of molten steel in the mold and the control of molten steel flow by an in-mold direct current magnetic field brake. These applied MHD techniques are designed to further improve the continuous casting process capability. They improve the surface quality of cast steel by homogenizing the meniscus temperature, stabilizing initial solidification, and cleaning the surface layer. They also improve the internal quality of cast steel by preventing inclusions from penetrating deep into the pool and promoting the flotation of argon bubbles. Applied MHD technology is still advancing in scope and methods in addition to the improvement of conventional continuously cast slab qualities. The continuous casting of bimetallic slab by suppressing mixing in the pool is one example of this progress.

  19. Ageing effects of casts of Aporrectodea caliginosa on soil microbial community structure and activity

    Microsoft Academic Search

    Manuel Aira; Cristina Lazcano; María Gómez-Brandón; Jorge Domínguez

    2010-01-01

    We studied the ageing of casts of the earthworm species Aporrectodea caliginosa in the field and their effects on soil microbial community structure and activity in a grassland soil. For this purpose, we sampled casts and the bulk soil (below and surrounding casts), 1 and 2 months after deposition of the casts. Discriminant and cluster analyses separated casts from soil

  20. Low-pressure die casting of magnesium alloy AM50: Response to process parameters

    Microsoft Academic Search

    Penghuai Fu; Alan A. Luo; Haiyan Jiang; Liming Peng; Yandong Yu; Chunquan Zhai; Anil K. Sachdev

    2008-01-01

    Low-pressure die casting (LPDC) process has been successfully used to produce sound magnesium alloy AM50 castings. The influence of process parameters: filling time, pressure holding time, die temperature, holding pressure and casting temperature, on the mechanical properties, microstructure and density of LPDC castings were studied. The optimal process parameters for LPDC casting have been experimentally determined as follows: filling time

  1. 3D printing technique applied to rapid casting

    Microsoft Academic Search

    Elena Bassoli; Andrea Gatto; Luca Iuliano; Maria Grazia Violante

    2007-01-01

    Purpose – The purpose of this paper is to verify the feasibility and evaluate the dimensional accuracy of two rapid casting (RC) solutions based on 3D printing technology: investment casting starting from 3D-printed starch patterns and the ZCast process for the production of cavities for light-alloys castings. Design\\/methodology\\/approach – Starting from the identification and design of a benchmark, technological prototypes

  2. Method for identifying putrefied corpses by facial casting.

    PubMed

    Quatrehomme, G; Garidel, Y; Grevin, G; Liao, Z; Bailet, P; Ollier, A

    1995-06-30

    The authors developed an original method for casting the face of putrefied corpses, which allowed a three-dimensional facial cast of an individual to be made. This method used several stages: face restoration by subcutaneous injections of specific materials, casting by elastomer, then three-dimensional positive image building. This technique enabled the person to be recognized and then identified, and seems to be useful in such difficult cases. PMID:7665125

  3. Investment cast AISI H13 tooling for automotive applications

    SciTech Connect

    Maguire, M.C.; Baldwin, M.D. [Sandia National Labs., Albuquerque, NM (United States); Hochanadel, P.W.; Edwards, G.R. [Colorado School of Mines, Golden, OH (United States)

    1995-07-01

    While many techniques exist for production of soft tooling, for die casting there is limited recent experience with cast tooling. The most common US alloy used for manufacture of die casting tooling is wrought AISI H13. If the performance of the cast material is comparable to the wrought counterpart, the use of investment cast HI 3 tooling directly from patterns made via rapid prototyping is of considerable interest. A metallurgical study of investment cast H13 was conducted to evaluate the mechanical behavior in simulated die casting applications. Variable thickness plate investment castings of AISI H13 hot work die steel were produced and characterized in the as-cast and heat-treated conditions. The characterization included light microscopy and mechanical testing. Wrought samples of standard and premium grade H13 were heat-treated and characterized similarly for comparison. Microstructural differences were observed in as-cast samples produced in different section thicknesses. Dendrite cell size and carbide morphology constituted the most prominent microstructural differences observed. After a full heat-treatment, microstructural differences between the wrought material and cast materials were slight regardless of section thickness.The mechanical properties of the cast and heat-treated material proved similar to the properties of the standard heat-treated wrought material. A thermal fatigue testing unit was to con-elate the heat checking susceptibility of H13 steel to its processing and consequent microstructural condition. Surface hardness decreased significantly with thermal cycling, and heat checking was observed in as few as 50 cycles. Thermal softening and thermal fatigue susceptibility were quantified and discussed relative to the microstructural conditions created by processing and heat-treatment. It was found that the premium grade wrought H13 steel provided the best overall resistance to heat checking.

  4. Using cold-crucible melting for titanium precision castings

    NASA Astrophysics Data System (ADS)

    Broihanne, Georges; Bannister, John

    2000-05-01

    Titanium precision castings have not kept pace with technical design requirements for demanding applications, such as the aerospace industry; advances in increased size capability have been offset by a lack of advances in metallurgical integrity and dimensional tolerances. Hence, there is a strong need for improvement in the casting process. Taramm has developed a process that combines cold-crucible induction melting and centrifugal pouring to produce viable castings.

  5. Numerical study of porosity in titanium dental castings.

    PubMed

    Wu, M; Sahm, P R; Augthun, M; Spiekermann, H; Schädlich-Stubenrauch, J

    1999-09-01

    A commercial software package, MAGMASOFT (MAGMA Giessereitechnologie GmbH, Aachen, Germany), was used to study shrinkage and gas porosity in titanium dental castings. A geometrical model for two simplified tooth crowns connected by a connector bar was created. Both mold filling and solidification of this casting model were numerically simulated. Shrinkage porosity was quantitatively predicted by means of a built-in feeding criterion. The risk of gas pore formation was investigated using the numerical filling and solidification results. The results of the numerical simulations were compared with experiments, which were carried out on a centrifugal casting machine with an investment block mold. The block mold was made of SiO2 based slurry with a 1 mm thick Zr2 face coat to reduce metal-mold reactions. Both melting and casting were carried out under protective argon (40 kPa). The finished castings were sectioned and the shrinkage porosity determined. The experimentally determined shrinkage porosity coincided with the predicted numerical simulation results. No apparent gas porosity was found in these model castings. Several running and gating systems for the above model casting were numerically simulated. An optimized running and gating system design was then experimentally cast, which resulted in porosity-free castings. PMID:15348102

  6. An heuristic based practical tool for casting process design

    SciTech Connect

    Nanda, N.K.; Smith, K.A.; Voller, V.R.; Haberle, K.F. [Univ. of Minnesota, Minneapolis, MN (United States). Dept. of Civil Engineering

    1995-12-31

    The work in this paper reports on an heuristic based computer tool directed at casting process design; in particular key design parameters, such as part orientation, location of sprues, feeding rates, etc. The underlying principal used is that a given casting can be represented on identifying and classifying its critical features. The input to the system consists of the attributes of the features and the graphical output provides semi-quantitative information on key design parameters. Results on real castings match those of the expert casting designers and in some cases potential design improvements have been suggested by the system.

  7. Nature versus nurture in social insect caste differentiation.

    PubMed

    Schwander, Tanja; Lo, Nathan; Beekman, Madeleine; Oldroyd, Benjamin P; Keller, Laurent

    2010-05-01

    Recent evidence for genetic effects on royal and worker caste differentiation from diverse social insect taxa has put an end to the view that these phenotypes stem solely from a developmental switch controlled by environmental factors. Instead, the relative influences of genotypic and environmental effects on caste vary among species, ranging from largely environmentally controlled phenotypes to almost purely genetic systems. Disentangling the selective forces that generate variation for caste predisposition will require characterizing the genetic mechanisms underlying this variation, and identifying particular life-history strategies and kin structures associated with strong genetic effects on caste. PMID:20106547

  8. Japanese R&D on new cast alloys and materials

    SciTech Connect

    Hayden, H.W.

    1996-05-01

    On the basis of observations of the JTEC team, it appears that Japanese universities and research institutes are leading long-term R&D thrusts for development of new materials casting technologies. Significant efforts include amorphous metals, intermetallics, application of MHD in continuous casting of steel, and energy efficient furnace technology. Industrial R&D seems focused more on process improvements than on new product technologies, but significant efforts in new cast materials included cast metal matrix composites, materials substitutions for thinner wall products, and advanced ceramic products for foundry industry applications.

  9. Tribological Properties of Al-SiC Metal Matrix Composites: A Comparison Between Sand Cast and Squeeze Cast Techniques

    NASA Astrophysics Data System (ADS)

    Ghosh, S.; Sahoo, P.; Sutradhar, G.

    2014-10-01

    Tribological behaviour of Al-SiC metal matrix composites prepared using two different fabrication techniques, viz. sand cast and squeeze cast techniques are studied in a multi- tribotester (TR-25, DUCOM, India) under dry sliding conditions and ambient atmosphere for varying volume fraction of reinforcement, applied load and sliding speed. Friction increases with increase in applied load and sliding speed and volume fraction of reinforcement. Wear test results show increased wear rates at higher load and speed, while increase in SiC volume fraction yields decrease in wear rate. Corrosion study conducted in 3.5 % NaCl solution shows that squeeze cast composites have better corrosion resistance than sand cast composites. Vickers's microhardness test shows improved hardness properties for squeeze cast composites compared to sand cast ones. The microstructure study of wear tracks reveals domination of abrasive wear with minor traces of adhesive wear.

  10. Evaluation of the Inertness of Investment Casting Molds Using Both Sessile Drop and Centrifugal Casting Methods

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Yuan, Chen; Green, Nick; Withey, Paul

    2013-02-01

    The investment casting process is an economic production method for engineering components in TiAl-based alloys and offers the benefits of a near net-shaped component with a good surface finish. An investigation was undertaken to develop three new face coat systems based on yttria, but with better sintering properties. These face coat systems were mainly based on an yttria-alumina-zirconia system (Y2O3-0.5 wt pct Al2O3-0.5 wt pct ZrO2), an yttria-fluoride system (Y2O3-0.15 wt pct YF3), and an yttria-boride system (Y2O3-0.15 wt pct B2O3). After sintering, the chemical inertness of the face coat was first tested and analyzed using a sessile drop test through the metal wetting behavioral change for each face coat surface. Then, the interactions between the shell and metal were studied by centrifugal investment casting TiAl bars. Although the sintering aids in yttria can decrease the chemical inertness of the face coat, the thickness of the interaction layer in the casting was less than 10 ?m; therefore, these face coats still can be possible face coat materials for investment casting TiAl alloys.

  11. Reconciling the CAST and PVLAS results.

    PubMed

    Mohapatra, R N; Nasri, Salah

    2007-02-01

    The PVLAS experiment has recently claimed evidence for an axionlike particle in the milli-electron-volt mass range with a coupling to two photons that appears to be in contradiction with the negative results of the CAST experiment searching for solar axions. The simple axion interpretation of these two experimental results is therefore untenable and it has posed a challenge for theory. We propose a possible way to reconcile these two results by postulating the existence of an ultralight pseudoscalar particle interacting with two photons and a scalar boson and the existence of a low scale phase transition in the theory. PMID:17358829

  12. Electromagnetic continuous casting project: Final report

    SciTech Connect

    Battles, J.E.; Rote, D.M.; Misra, B.; Praeg, W.F.; Hull, J.R.; Turner, L.R.; Shah, V.L.; Lari, R.J.; Gopalsami, N.; Wiencek, T.

    1988-10-01

    This report describes the work on development of an electromagnetic casting process for steel, which was carried out at Argonne National Laboratory between January 1985 and December 1987. This effort was concerned principally with analysis and design work on magnet technology, liquid metal feed system, coolant system, and sensors and process controllers. Experimentation primarily involved (1) electromagnetic studies to determine the conditions and controlling parameters for stable levitation and (2) feed-system studies to establish important parameters that control and influence fluid flow from the liquid metal source to the caster. 73 refs., 91 figs., 11 tabs.

  13. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in DSS can be affected by local composition fluctuations in the cast alloy. This may cause discrepancy between thermodynamic prediction and experimental observation.

  14. Indications and limitations of splints and casts.

    PubMed

    Mulon, Pierre-Yves; Desrochers, André

    2014-03-01

    Long bone fractures are relatively common in cattle, whether they result from a self-inflicted trauma or from external actors (herd mate or farm machinery). Various advanced orthopedic techniques have been described to stabilize and treat fractures in cattle with success. Unfortunately the use of most of those techniques remains unrealistic in a field setting, rendering the realization of splints and casts still accurate for the treatment of long bone fracture in cattle. This article refers to the use of all external coaptation and their specific indications as well as their limitations. PMID:24534659

  15. Slip casting and pressure slip casting of Si{sub 3}N{sub 4} aqueous suspensions

    SciTech Connect

    Castanho, S.M. [Institut Pesquisas Energeticas e Nucleares, Sao Paulo (Brazil); Moreno, R. [Instituto de Ceramica y Vidrio, Madrid (Spain); Salomoni, A.; Stamenkovic, I. [Italian Ceramic Center, Bologna (Italy)

    1995-09-01

    The stability of silicon nitride aqueous slips has been studied in order to obtain Si{sub 3}N{sub 4} pressureless sintered compacts. High solid content slips (up to 65 wt%) have been prepared by using tetramethylammonium hydroxide as dispersing agent. The effect of sintering aids on the rheology and casting conditions has been studied by slip casting and uniaxial pressure filtration. The casting rate, the green density and the microstructure of samples obtained from both slurry consolidation techniques have been compared taking into account the role of the sintering additives. Sintering of cast green specimens has been performed at 1750{degrees}C in N{sub 2} atmosphere.

  16. Spall behavior of cast iron with varying microstructures

    SciTech Connect

    Plume, Gifford; Rousseau, Carl-Ernst, E-mail: rousseau@uri.edu [Mechanical Engineering, University of Rhode Island, 92 Upper College Rd., Kingston, Rhode Island 02881 (United States)

    2014-07-21

    The spall strength of cast iron with varying microstructures has been investigated using plate impact at moderate speed. Stress history measurements were made with manganin stress gauges embedded between the back face of the specimen and a low impedance polycarbonate backing. Five separate cast irons were tested. Four of these consisted of gray cast iron with graphite in flake form, with three classified as Type VII A2 and the fourth containing a bimodal distribution of Types VII A4 and VII D8. The fifth casting consisted of ductile cast iron with graphite in nodular form, classified as Type I, size class 5. The spall strength for the Type VII A2 gray cast irons varied between 40 and 370?MPa, and that of the additional gray cast iron, between 410 and 490?MPa. The spall strength of the ductile cast iron fell within the range of 0.94–1.2?GPa. It is shown that the spall strength is linked to the damage level at the spall plane, where an increased level of tensile stress is required to generate higher levels of damage. Post mortem analysis was performed on the recovered samples, revealing the graphite phase to be the primary factor governing the spall fracture of cast irons, where crack nucleation is directly correlated to the debonding of graphite from the metal matrix. The average length of graphite found within a casting is linked to the material's strength, where strength increases as a function of decreasing length. The morphology and mean free path of graphite precipitates further govern the subsequent coalescence of initiated cracks to form a complete fracture plane. In cases where graphite spacing is large, increased energy level is required to complete the fracture process. A secondary factor governing the spall fracture of cast irons has also been linked to the microstructure of the metal matrix, with pearlite yielding higher spall strengths than free ferrite.

  17. 40 CFR 464.30 - Applicability; description of the ferrous casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Applicability; description of the ferrous casting subcategory. 464.30 Section 464.30...STANDARDS (CONTINUED) METAL MOLDING AND CASTING POINT SOURCE CATEGORY Ferrous Casting Subcategory § 464.30 Applicability;...

  18. Genetic caste determination in Pogonomyrmex harvester ants imposes costs during colony founding

    E-print Network

    Alvarez, Nadir

    Genetic caste determination in Pogonomyrmex harvester ants imposes costs during colony founding T with marked morphological differences between the queen and worker castes. These differences usually result). However, genetically determined caste differentiation has been recently discovered in two populations

  19. 40 CFR 464.30 - Applicability; description of the ferrous casting subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Applicability; description of the ferrous casting subcategory. 464.30 Section 464.30...GUIDELINES AND STANDARDS METAL MOLDING AND CASTING POINT SOURCE CATEGORY Ferrous Casting Subcategory § 464.30 Applicability;...

  20. 40 CFR 464.30 - Applicability; description of the ferrous casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Applicability; description of the ferrous casting subcategory. 464.30 Section 464.30...STANDARDS (CONTINUED) METAL MOLDING AND CASTING POINT SOURCE CATEGORY Ferrous Casting Subcategory § 464.30 Applicability;...

  1. 40 CFR 464.30 - Applicability; description of the ferrous casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Applicability; description of the ferrous casting subcategory. 464.30 Section 464.30...STANDARDS (CONTINUED) METAL MOLDING AND CASTING POINT SOURCE CATEGORY Ferrous Casting Subcategory § 464.30 Applicability;...

  2. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...Applicability; description of the continuous casting subcategory. 420.60 Section...POINT SOURCE CATEGORY Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory. The...

  3. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...Applicability; description of the continuous casting subcategory. 420.60 Section...POINT SOURCE CATEGORY Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory. The...

  4. 40 CFR 420.60 - Applicability; description of the continuous casting subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...Applicability; description of the continuous casting subcategory. 420.60 Section...POINT SOURCE CATEGORY Continuous Casting Subcategory § 420.60 Applicability; description of the continuous casting subcategory. The...

  5. A CHARACTERISTIC GALERKIN METHOD WITH ADAPTIVE ERROR CONTROL FOR THE CONTINUOUS CASTING PROBLEM

    E-print Network

    Nochetto, Ricardo H.

    A CHARACTERISTIC GALERKIN METHOD WITH ADAPTIVE ERROR CONTROL FOR THE CONTINUOUS CASTING PROBLEM casting problem is a convection­dominated nonlinearly degenerate diffusion problem. It is discretized adaptive method. Keywords. a posteriori error estimates, continuous casting, method of characteristics

  6. A CHARACTERISTIC GALERKIN METHOD WITH ADAPTIVE ERROR CONTROL FOR THE CONTINUOUS CASTING PROBLEM

    E-print Network

    A CHARACTERISTIC GALERKIN METHOD WITH ADAPTIVE ERROR CONTROL FOR THE CONTINUOUS CASTING PROBLEM. Engrg. (to appear) Abstract. the continuous casting problem is a convection­dominated nonlinearly, continuous casting, method of characteristics, convec­ tion dominated diffusion, degenerate parabolic

  7. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  8. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  9. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  10. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...Carbon-steel or alloy-steel castings. 59.20-1 Section...ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in...

  11. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ...Carbon-steel or alloy-steel castings. 59.20-1 Section...ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in...

  12. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...Carbon-steel or alloy-steel castings. 59.20-1 Section...ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in...

  13. 40 CFR 721.10667 - Slimes and sludges, aluminum and iron casting, wastewater treatment, solid waste.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...sludges, aluminum and iron casting, wastewater treatment, solid waste. 721.10667...sludges, aluminum and iron casting, wastewater treatment, solid waste. (a) Chemical...sludges, aluminum and iron casting, wastewater treatment, solid waste...

  14. 40 CFR 721.10667 - Slimes and sludges, aluminum and iron casting, wastewater treatment, solid waste.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...sludges, aluminum and iron casting, wastewater treatment, solid waste. 721.10667...sludges, aluminum and iron casting, wastewater treatment, solid waste. (a) Chemical...sludges, aluminum and iron casting, wastewater treatment, solid waste...

  15. 75 FR 67395 - Iron Construction Castings From Brazil, Canada, and China; Determinations

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-02

    ...731-TA-262, 263, and 265 (Third Review)] Iron Construction Castings From Brazil, Canada...the countervailing duty order on heavy iron construction castings from Brazil, the antidumping duty order on heavy iron construction castings from Canada,...

  16. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  17. 40 CFR 466.20 - Applicability; description of the cast iron basis material subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...Applicability; description of the cast iron basis material subcategory. 466.20...PORCELAIN ENAMELING POINT SOURCE CATEGORY Cast Iron Basis Material Subcategory § 466.20 Applicability; description of the cast iron basis material subcategory....

  18. Hickey-W8305A_casts31-39 Hickey-W8305A_casts31-39,page1

    E-print Network

    Hickey, Barbara

    Hickey-W8305A_casts31-39 Hickey-W8305A_casts31-39,page1 #12;Hickey-W8305A_casts31-39 Hickey-W8305A_casts31-39,page2 #12;Hickey-W8305A_casts31-39 Hickey-W8305A_casts31-39,page3 #12;Hickey-W8305A_casts31-39 Hickey-W8305A_casts31-39,page4 #12;Hickey-W8305A_casts31-39 Hickey-W8305A_casts31-39,page5 #12;Hickey

  19. Hickey-W8305A,casts21-30 Hickey-W8305A,casts21-30,page1

    E-print Network

    Hickey, Barbara

    Hickey-W8305A,casts21-30 Hickey-W8305A,casts21-30,page1 #12;Hickey-W8305A,casts21-30 Hickey-W8305A,casts21-30,page2 #12;Hickey-W8305A,casts21-30 Hickey-W8305A,casts21-30,page3 #12;Hickey-W8305A,casts21-30 Hickey-W8305A,casts21-30,page4 #12;Hickey-W8305A,casts21-30 Hickey-W8305A,casts21-30,page5 #12;Hickey

  20. SCAN DEPTH TEMP Hickey, TT162, Casts 8-16, page 1 CTD008

    E-print Network

    Hickey, Barbara

    SCAN DEPTH TEMP Hickey, TT162, Casts 8-16, page 1 CTD008 #12;Hickey, TT162, Casts 8-16, page 2 CTD008 #12;Hickey, TT162, Casts 8-16, page 3 CTD008 #12;Hickey, TT162, Casts 8-16, page 4 CTD009 #12;Hickey, TT162, Casts 8-16, page 5 CTD009 #12;Hickey, TT162, Casts 8-16, page 6 CTD010 #12;Hickey, TT162

  1. Shallow water model for horizontal centrifugal casting

    NASA Astrophysics Data System (ADS)

    Bohá?ek, J.; Kharicha, A.; Ludwig, A.; Wu, M.

    2012-07-01

    A numerical model was proposed to simulate the solidification process of an outer shell of work roll made by the horizontal centrifugal casting technique. Shallow water model was adopted to solve the 2D average flow dynamics of melt spreading and the average temperature distribution inside the centrifugal casting mould by considering the centrifugal force, Coriolis force, viscous force due to zero velocity on the mould wall, gravity, and energy transport by the flow. Additionally, a 1D sub-model was implemented to consider the heat transfer in the radial direction from the solidifying shell to the mould. The solidification front was tracked by fulfilling the Stefan condition. Radiative and convective heat losses were included from both, the free liquid surface and the outer wall of the mould. Several cases were simulated with the following assumed initial conditions: constant height of the liquid metal (10, 20, and 30 mm), uniform temperature of the free liquid surface (1755 K). The simulation results have shown that while the solidification front remained rather flat, the free surface was disturbed by waves. The amplitude of waves increased with the liquid height. Free surface waves diminished as the solidification proceeded.

  2. Software Computes Tape-Casting Parameters

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III

    2003-01-01

    Tcast2 is a FORTRAN computer program that accelerates the setup of a process in which a slurry containing metal particles and a polymeric binder is cast, to a thickness regulated by a doctor blade, onto fibers wound on a rotating drum to make a green precursor of a metal-matrix/fiber composite tape. Before Tcast2, setup parameters were determined by trial and error in time-consuming multiple iterations of the process. In Tcast2, the fiber architecture in the final composite is expressed in terms of the lateral distance between fibers and the thickness-wise distance between fibers in adjacent plies. The lateral distance is controlled via the manner of winding. The interply spacing is controlled via the characteristics of the slurry and the doctor-blade height. When a new combination of fibers and slurry is first cast and dried to a green tape, the shrinkage from the wet to the green condition and a few other key parameters of the green tape are measured. These parameters are provided as input to Tcast2, which uses them to compute the doctor-blade height and fiber spacings needed to obtain the desired fiber architecture and fiber volume fraction in the final composite.

  3. Review of computer simulation versus casting reality

    SciTech Connect

    Campbell, J. [Univ. of Birmingham (United Kingdom)

    1995-12-31

    The computer simulation of the filling and solidification of castings has reached a sophistication and speed which already makes it an important aid to many foundrymen. This is a major breakthrough which will grow yet further in importance over the next decade, especially as other features such as internal stress and deformation are included. The further possibility of the interaction of the liquid metal with other force fields, especially electromagnetic fields, holds exciting promise as the potential for electromagnetic handling of liquid metals and casting processes becomes further developed. Beyond this, one can look to the more advanced simulation of filling defects such as oxide flow tubes which characterize horizontal and downhill filling of moulds (uphill filling is generally free of such problems), and the difficult matter of the simulation of surface turbulence and the possible folding-in of the surface oxide film. Moving on to the various aspects of solidification, there are interesting and important features which can develop such as channel defects in which remelting occurs along flow paths, as a result of forced convection during the later stages of filling, or temperature-, or solute-driven convection, or all three operating together.

  4. Aluminum Alloy and Article Cast Therefrom

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A. (Inventor); Chen, Po-Shou (Inventor)

    2003-01-01

    A cast article from an aluminum alloy, which has improved mechanical properties at elevated temperatures, has the following composition in weight percent: Silicon 14 - 25.0, Copper 5.5 - 8.0, Iron 0.05 - 1.2, Magnesium 0.5 - 1.5, Nickel 0.05 - 0.9, Manganese 0.05 - 1.0, Titanium 0.05 - 1.2, Zirconium 0.05 - 1.2, Vanadium 0.05 - 1.2, Zinc 0.05 - 0.9, Phosphorus 0.001 - 0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10 - 25, and the copper-to-magnesium ratio is 4 - 15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a LI2, crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix and containing up to about 60% by volume of a secondary filler material.

  5. Advanced Lost Foam Casting Technology - Phase V

    SciTech Connect

    Wanliang Sun; Harry E. Littleton; Charles E. Bates

    2004-04-29

    Previous research, conducted under DOE Contracts DE-FC07-89ID12869, DE-FC07-93ID12230 and DE-FC07-95ID113358 made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional developments were needed to improve the process and make it more functional in industrial environments. The current project focused on eight tasks listed as follows: Task 1--Computational Model for the Process and Data Base to Support the Model; Task 2--Casting Dimensional Accuracy; Task 3--Pattern Production; Task 4--Improved Pattern Materials; Task 5--Coating Control; Task 6--In-Plant Case Studies; Task 7--Energy and the Environmental Data; and Task 8--Technology Transfer. This report summarizes the work done on all tasks in the period of October 1, 1999 through September 30, 2004. The results obtained in each task and subtask are summarized in this Executive Summary and details are provided in subsequent sections of the report.

  6. Properties of a hybrid plaster-fibreglass cast

    PubMed Central

    Charles, Mark N.; Yen, David

    2000-01-01

    Objective To examine the suitability of a plaster-fibreglass hybrid cast for orthopedic applications, comparing them to plaster of Paris (POP) and fibreglass constructs. Method Groups of 10 standardized hybrid, POP and fibreglass casts were studied. An Instron servo-hydraulic system was used to test the casts in 3-point bending and shear. Outcome measures Strength, stiffness, weight, thickness and cost of the 3 types of cast, and shear strength at the interface between the POP and fibreglass in the hybrid casts. Results The hybrid casts were twice as strong as the POP constructs, were stiffer and weighed 14% less but were thicker and cost 2.5 times more. They were almost as strong as and less than half the cost of the fibreglass constructs but were thicker, not as stiff, and weighed 42% more. The shear strength of the POP–fibreglass interface in the hybrid casts was higher than the 3-point bending strength of this construct by a factor of 3. Conclusions Plaster-fibreglass hybrid casts should be considered for orthopedic use on the basis of their strength, stiffness, weight and cost, combined with their acknowledged advantages of good moulding ability and water resistance. PMID:11045095

  7. ORIGINAL PAPER Geographic variation in caste ratio of trematode colonies

    E-print Network

    Poulin, Robert

    of colony members, for example, this idea is formulated as the optimal caste ratio theory, which predicts to the division of labour in social insects, castes of morphologically distinct individuals exist within colonies conditions. In the case of colonies from geographically and potentially genetically distinct populations

  8. Development of a CFD code for casting simulation

    Microsoft Academic Search

    Jesse E. Murph

    1992-01-01

    The task of developing a computational fluid dynamics (CFD) code to accurately model the mold filling phase of a casting operation was accomplished in a systematic manner. First the state-of-the-art was determined through a literature search, a code search, and participation with casting industry personnel involved in consortium startups. From this material and inputs from industry personnel, an evaluation of

  9. The Childhood Asperger Syndrome Test (Cast): Test--Retest Reliability

    ERIC Educational Resources Information Center

    Williams, Jo; Allison, Carrie; Scott, Fiona; Stott, Carol; Bolton, Patrick; Baron-Cohen, Simon; Brayne, Carol

    2006-01-01

    The Childhood Asperger Syndrome Test (CAST) is a 37-item parental self-completion questionnaire to screen for autism spectrum conditions in research. Good test accuracy was demonstrated in studies with primary school aged children in mainstream schools. The aim of this study was to investigate the test-retest reliability of the CAST. Parents of…

  10. The Lazy Sweep Ray Casting Algorithm for Rendering Irregular Grids

    Microsoft Academic Search

    Cláudio T. Silva; Joseph S. B. Mitchell

    1997-01-01

    Lazy Sweep Ray Casting is a fast algorithm for rendering general irregular grids. It is based on the sweep-plane paradigm, and it is able to accelerate ray casting for rendering irregular grids, including disconnected and nonconvex (even with holes) unstructured irregular grids with a rendering cost that decreases as the \\

  11. A quick esthetic remount cast for all-ceramic restorations.

    PubMed

    Hansen, Paul A; Gist, Julie

    2010-08-01

    A technique is presented for the expedited fabrication of a remount cast for the alteration of all-ceramic crowns and fixed partial dentures. The remount cast allows the laboratory technician to know the precise location of the gingival tissues and allows modification of all-ceramic restorations. PMID:20456029

  12. Heat treatment study of aluminum casting alloy M45

    NASA Technical Reports Server (NTRS)

    Lovoy, C. V.

    1967-01-01

    Study determines the heat treatment cycle of aluminum casting alloy M-45 which will increase the strength levels of the alloy while maintaining optimum stress corrosion resistance. Evidence indicates that present production castings are overaged too severely to take full advantage of the strength of the alloy.

  13. Simulation of Reoxidation Inclusion Formation in Steel Casting

    E-print Network

    Beckermann, Christoph

    Simulation of Reoxidation Inclusion Formation in Steel Casting Antonio J. Melendez, Kent D. Carlson and Christoph Beckermann Department of Mechanical and Industrial Engineering The University of Iowa, Iowa City the formation of reoxidation inclusions in carbon and low-alloy steel castings. A model is developed

  14. Prediction of Reoxidation Inclusion Composition in Casting of Steel

    E-print Network

    Beckermann, Christoph

    product can reach values of the order of 100 m2 s per ton of steel, and that the air-to-steel volume ratio INTRODUCTION Inclusions are a major cost factor in the production of steel castings. Removing inclusionsPrediction of Reoxidation Inclusion Composition in Casting of Steel Liang Wang and Christoph

  15. Modelling of horizontal centrifugal casting of work roll

    Microsoft Academic Search

    Zhian Xu; Nannan Song; Rob Val Tol; Yikun Luan; Dianzhong Li

    2012-01-01

    A numerical model to simulate horizontal centrifugal roll castings is presented in this paper. In order to simulate the flow fluid and solidification of horizontal centrifugal roll casting correctly, the model uses a body fitted mesh technique to represent the geometry. This new method maps a plate layer mesh to a circular mesh. The smooth body fitted mesh method gives

  16. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE AND BRIDGE CRANE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE AND BRIDGE CRANE PICKING UP A 48' PIPE FOR WEIGHING AND TRANSFER TO ANNEALING OVEN. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  17. QUENCHING TUMBLING MILL TUMBLES CASTINGS OVER EACH OTHER TO REMOVE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    QUENCHING TUMBLING MILL TUMBLES CASTINGS OVER EACH OTHER TO REMOVE RUNNERS AND SPRUES WHILE QUICKLY COOLING THEM WITH WATER IN THE MALLEABLE ANNEALING BUILDING. THIS PROCESS ENSURES CASTINGS FORM WHITE IRON PRIOR TO BEING ASSEMBLED. - Stockham Pipe & Fittings Company, Malleable Annealing Building, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  18. 29 CFR 452.131 - Casting of ballots; delegate elections.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    29 Labor 2 2012-07-01 2012-07-01 false Casting of ballots; delegate elections. 452.131 Section 452...1959 Election Procedures; Rights of Members § 452.131 Casting of ballots; delegate elections. The manner in which...

  19. 25 CFR 217.6 - Method of casting votes.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ...Indians 1 2013-04-01 2013-04-01 false Method of casting votes. 217.6 Section 217.6 Indians BUREAU OF...TRIBE AND THE UTE DISTRIBUTION CORP. § 217.6 Method of casting votes. Within 30 days after an issue and any analysis...

  20. 25 CFR 217.6 - Method of casting votes.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ...Indians 1 2011-04-01 2011-04-01 false Method of casting votes. 217.6 Section 217.6 Indians BUREAU OF...TRIBE AND THE UTE DISTRIBUTION CORP. § 217.6 Method of casting votes. Within 30 days after an issue and any analysis...

  1. 25 CFR 217.6 - Method of casting votes.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ...Indians 1 2010-04-01 2010-04-01 false Method of casting votes. 217.6 Section 217.6 Indians BUREAU OF...TRIBE AND THE UTE DISTRIBUTION CORP. § 217.6 Method of casting votes. Within 30 days after an issue and any analysis...

  2. GUIDES TO POLLUTION PREVENTION: METAL CASTING AND HEAT TREATING INDUSTRY

    EPA Science Inventory

    This guide provides an overview of the major waste generating process of metal casting and heat treating operations and presents options for reducing this waste through source reduction and recycling. ost waste generated by the metal casting, or foundry, industry is from melting ...

  3. 25 CFR 217.6 - Method of casting votes.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ...Indians 1 2014-04-01 2014-04-01 false Method of casting votes. 217.6 Section 217.6 Indians BUREAU OF...TRIBE AND THE UTE DISTRIBUTION CORP. § 217.6 Method of casting votes. Within 30 days after an issue and any analysis...

  4. 29 CFR 452.131 - Casting of ballots; delegate elections.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    29 Labor 2 2011-07-01 2011-07-01 false Casting of ballots; delegate elections. 452.131 Section 452...1959 Election Procedures; Rights of Members § 452.131 Casting of ballots; delegate elections. The manner in which...

  5. A method for signature casting on digital images

    Microsoft Academic Search

    I. Pitas

    1996-01-01

    Signature (watermark) casting on digital images is an important problem, since it affects many aspects of the information market. We propose a method for casting digital watermarks on images and we analyze its effectiveness. The satisfaction of some basic demands in this area is examined and a method for producing digital watermarks is proposed. Moreover, immunity to subsampling is examined

  6. 25 CFR 217.6 - Method of casting votes.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ...Indians 1 2012-04-01 2011-04-01 true Method of casting votes. 217.6 Section 217.6 Indians BUREAU OF...TRIBE AND THE UTE DISTRIBUTION CORP. § 217.6 Method of casting votes. Within 30 days after an issue and any analysis...

  7. 29 CFR 452.131 - Casting of ballots; delegate elections.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    29 Labor 2 2010-07-01 2010-07-01 false Casting of ballots; delegate elections. 452.131 Section 452...1959 Election Procedures; Rights of Members § 452.131 Casting of ballots; delegate elections. The manner in which...

  8. 29 CFR 452.131 - Casting of ballots; delegate elections.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    29 Labor 2 2013-07-01 2013-07-01 false Casting of ballots; delegate elections. 452.131 Section 452...1959 Election Procedures; Rights of Members § 452.131 Casting of ballots; delegate elections. The manner in which...

  9. 29 CFR 452.131 - Casting of ballots; delegate elections.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    29 Labor 2 2014-07-01 2014-07-01 false Casting of ballots; delegate elections. 452.131 Section 452...1959 Election Procedures; Rights of Members § 452.131 Casting of ballots; delegate elections. The manner in which...

  10. An Improved Cast Shadow Detection Method with Edge Refinement

    Microsoft Academic Search

    Yuqi Wang; Miao Tang; Guangxi Zhu

    2006-01-01

    This paper presents an improved shadow discriminating method by dividing the cast shadow region into sub regions. We analyze the difference caused by distinct illumination condition for each sub shadow region, and then propose a classification method. We divide cast shadow into deep umbra shadow, shallow umbra shadow and penumbra shadow through gray-level and color features. For color similarity examination,

  11. Learning and Removing Cast Shadows through a Multidistribution Approach

    Microsoft Academic Search

    Nicolas Martel-brisson; André Zaccarin

    2007-01-01

    Moving cast shadows are a major concern for foreground detection algorithms. The processing of foreground images in surveillance applications typically requires that such shadows be identified and removed from the detected foreground. This paper presents a novel pixel-based statistical approach to model moving cast shadows of nonuniform and varying intensity. This approach uses the Gaussian mixture model (GMM) learning ability

  12. Moving Cast Shadow Detection from a Gaussian Mixture Shadow Model

    Microsoft Academic Search

    Nicolas Martel-brisson; André Zaccarin

    2005-01-01

    Moving cast shadows are a major concern for foreground detection algorithms. Processing of foreground images in surveillance applications typically requires that such shadows have been identified and removed from the detected foreground. This paper presents a novel pixel-based statistical approach to model moving cast shadows of non-uniform and varying intensity. This approach uses the Gaussian mixture model (GMM) learning ability

  13. A Note on the Comparative View of Caste

    ERIC Educational Resources Information Center

    Schermerhorn, R. A.

    1972-01-01

    An important division of opinion on the nature of caste has developed among a number of prominent authorities on the sociology and anthropology of India. In this regard, the ideas of M. V. Shrinivas, T. B. Bottomore, E. R. Leach and Gerald Berreman are discussed. Comparison is made between caste in India and racial stratification in the United…

  14. BOND OF PRESTRESSING STRAND IN CENTRIFUGALLY CAST CONCRETE

    Microsoft Academic Search

    Ian E. Hosch; Fouad H. Fouad; Ronald Albanese

    Centrifugally cast concrete (aka, spun concrete) is a process of concrete placement that involves significant compaction and consolidations during the spinning process. The process is applied in the manufacture of specialized precast products such as pipe, poles, and piles. This study concentrates on bond characteristics of prestressing steel in centrifugally cast prestressed concrete. The prestressing strands are anchored before transferring

  15. Nature versus nurture in social insect caste differentiation

    E-print Network

    Alvarez, Nadir

    influences of genotypic and environmental effects on caste vary among species, ranging from largely argu- ments (Box 1). However, whereas these findings show that environmental effects are important by exposing larvae of different families to the same environmental conditions to test for caste

  16. Similarity Measure and Shadow Casting Method for Object Tracking

    Microsoft Academic Search

    Min-jun Kim; June-chul Kim; Sang-ryul Ryu; Sung-ho Kim

    2007-01-01

    A real-time surveillance system is especially important in providing accurate information by extracting features by recognizing objects from given images. This paper presents a shadow casting method to extract an exact feature vertor about an object, and a color relationship feature vector that can precisely track objects in occlusive and disocclusive situations. The shadow casting method is applied to improved

  17. Dispersion of the casting replication process for microfluidic structures

    Microsoft Academic Search

    Irina Stanciu; Paula Obreja; Raluca Muller; Dan Dascalu

    2011-01-01

    This paper presents a study of the dispersion of the casting replication process using SU-8 master structures. Samples of master structures and replicated microfluidics test structures are fabricated. The resulted master and replicated structures are measured. By experimental observations and by statistical analysis it is shown that the casting replication method has the same dispersion as the fabrication process of

  18. Initial solidification phenomena: Factors affecting heat transfer in strip casting

    Microsoft Academic Search

    Paolo Nolli

    2007-01-01

    In the last few years a few companies have announced the final stage of the commercial development of strip casting of steels. In strip casting heat extraction and productivity are limited by the thermal resistance at the interface between processed material and moving mold (rolls for twin-roll strip casters). Among many factors influencing interfacial heat transfer, films of various composition,

  19. VIEW OF HARRIS BALER FROM ROOF OF CASTING AND METALS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF HARRIS BALER FROM ROOF OF CASTING AND METALS STORAGE OFFICE, LOOKING TOWARD CAST SHOP, THIS MACHINE WAS INSTALLED C. 1975. ITS CREW INCLUDES AN OPERATOR, A HELPER AND A JITNEY DRIVER. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  20. Integrated optimization system for high pressure die casting processes

    Microsoft Academic Search

    L. X. Kong; F. H. She; W. M. Gao; S. Nahavandi; P. D. Hodgson

    2008-01-01

    High pressure die casting (HPDC) is a versatile process for producing engineered metal parts by forcing molten metal under high pressure into reusable steel dies. However there are a large number of attributes involved which contribute to the complexity of the process. A novel integrated approach is developed to optimize the high pressure die casting processes. The die temperature profiles

  1. Vacuum assisted high pressure die casting of aluminium alloys

    Microsoft Academic Search

    X. P. Niu; B. H. Hu; I. Pinwill; H. Li

    2000-01-01

    High pressure die castings usually contain gas porosity due mainly to the entrapment of air or gas in the melt during the very high speed injection of the molten metal into the cavity. In this paper, the advantages of using an evacuated die cavity during mould filling were evaluated. ASTM standard die casting tensile specimens of three Al alloys, Al–5%Si,

  2. Sparse Representation of Cast Shadows via '1-Regularized Least Squares

    Microsoft Academic Search

    Xue Mei; Haibin Ling; David W. Jacobs

    Scenes with cast shadows can produce complex sets of images. These images cannot be well approximated by low- dimensional linear subspaces. However, in this paper we show that the set of images produced by a Lambertian scene with cast shadows can be efficiently represented by a sparse set of images generated by directional light sources. We first model an image

  3. A future vision for the investment casting industry

    SciTech Connect

    Zanner, F.J.; Maguire, M.C.

    1993-11-01

    All of American industry is being subjected to increased competitive pressures due to customer needs for shorter cycle times and better quality. The investment casting industry could be in a unique position to satisfy these needs by incorporating several emerging technologies into production processes. The inherent versatility and flexibility of casting make it a truly agile manufacturing process. Because of its compatibility with new rapid prototyping technologies, investment casting could be one of the key vehicles in the new ``art to part`` paradigm. Recently, dramatic advances have been made in the quality of wax and plastic patterns, parts, and tooling by investment casting on time scales unheard of today. Because design and acquisition of tooling contributes heavily to the lead time for any market, these advances will strengthen the position of investment casting manufacturers and customers, and create opportunities in traditional and non-tradition markets. Key to achieving this goal is to use the technology to remove uncertainties from investment casting process. To do this, we must collectively build the infrastructure to enable investment casting companies to make parts right the first time, every time. Integration of mature and on-the-horizon technologies will make this revolution possible and create large growth in markets for investment castings.

  4. Differential effects of cast shadows on perception and action.

    PubMed

    Bonfiglioli, Claudia; Pavani, Francesco; Castiello, Umberto

    2004-01-01

    In two experiments we investigated the effects of cast shadows on different real-life tasks. In experiment 1, participants were required to make a speeded verbal identification of the target object (perceptual task), whereas in experiment 2 participants were required to reach for and grasp the target object (motor task). In both experiments real three-dimensional (3-D) objects were presented, one at a time, either with their own natural cast shadow (congruent condition) or with the cast shadow of a different object (incongruent condition). Shadows were cast either to the left or to the right of the object. We asked whether the features of the shadow (ie whether it is congruent or incongruent with the object, and whether it is cast to the left or to the right of the object) could influence perception and action differently. Results showed that cast shadows did not influence identification of real 3-D objects (experiment 1), but they affected movement kinematics, producing distractor-like interference, particularly on movement trajectory (experiment 2). These findings suggest a task-dependent influence of cast shadows on human performance. In the case of object-oriented actions, cast shadows may represent further affordances of the object, and as such compete for the control of the action. PMID:15693672

  5. Relationship Between Casting Distortion, Mold Filling, and Interfacial Heat Transfer in Sand Molds

    SciTech Connect

    J. K. Parker; K. A. Woodbury; T. S. Piwonka; Y. Owusu

    1999-09-30

    This project sought to determine the relationship between casting dimensions and interfacial heat transfer in aluminum alloy sand castings. The program had four parts; measurement of interfacial heat transfer coefficients in resin bonded and green sand molds, the measurement of gap formation in these molds, the analysis of castings made in varying gatings, orientations and thicknesses, and the measurement of residual stresses in castings in the as-cast and gate removed condition. New values for interfacial heat transfer coefficients were measured, a novel method for gap formation was developed, and the variation of casting dimensions with casting method, gating, and casting orientation in the mold was documented.

  6. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K. [Argonne National Lab., IL (United States)

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  7. Tensile-property characterization of thermally aged cast stainless steels.

    SciTech Connect

    Michaud, W. F.; Toben, P. T.; Soppet, W. K.; Chopra, O. K.; Energy Technology

    1994-03-03

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  8. Titanium. A review of investments for high temperature casting.

    PubMed

    Mori, T

    1993-01-01

    Conventional silica (SiO2) based dental casting investments are used for the casting of pure titanium using casting machines specifically developed for this metal. Highly reactive molten titanium reduces SiO2 and titanium is in turn oxidised. For this reason possible alternatives to SiO2 have been studied in the past decade and MgO and Al2O3 are the most common in current commercial investments released for titanium casting. The surface of titanium castings presents a layered structure and its evaluation in relation to clinical performance requires further study. It is also urgently required to know setting and thermal behaviour of the newly developed investments for successful compensation of metal shrinkage. PMID:8695190

  9. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  10. Prediction of ALLOY SHRINKAGE FACTORS FOR THE INVESTMENT CASTING PROCESS

    SciTech Connect

    Sabau, Adrian S [ORNL

    2006-01-01

    This study deals with the experimental measurements and numerical predictions of alloy shrinkage factors (SFs) related to the investment casting process. The dimensions of the A356 aluminum alloy casting were determined from the numerical simulation results of solidification, heat transfer, fluid dynamics, and deformation phenomena. The investment casting process was carried out using wax patterns of unfilled wax and shell molds that were made of fused silica with a zircon prime coat. The dimensions of the die tooling, wax pattern, and casting were measured, in order to determine the actual tooling allowances. Several numerical simulations were carried out, to assess the level of accuracy for the casting shrinkage. The solid fraction threshold, at which the transition from the fluid dynamics to the solid dynamics occurs, was found to be important in predicting shrinkage factors (SFs). It was found that accurate predictions were obtained for all measued dimensions when the shell mold was considered a deformable material.

  11. The Influence of Casting Conditions on the Microstructure of As-Cast U-10Mo Alloys: Characterization of the Casting Process Baseline

    SciTech Connect

    Nyberg, Eric A.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2013-12-13

    Sections of eight plate castings of uranium alloyed with 10 wt% molybdenum (U-10Mo) were sent from Y-12 to the Pacific Northwest National Laboratory (PNNL) for microstructural characterization. This report summarizes the results from this study.

  12. Microhardness of Ni-Cr alloys under different casting conditions.

    PubMed

    Bauer, José Roberto de Oliveira; Loguercio, Alessandro Dourado; Reis, Alessandra; Rodrigues Filho, Leonardo Eloy

    2006-01-01

    This study evaluated the microhardness of Ni-Cr alloys used in fixed prosthodontics after casting under different conditions. The casting conditions were: (1-flame/air torch) flame made of a gas/oxygen mixture and centrifugal casting machine in a non-controlled casting environment; (2-induction/argon) electromagnetic induction in an environment controlled with argon; (3-induction/vacuum) electromagnetic induction in a vacuum environment; (4-induction/air) electromagnetic induction in a non-controlled casting environment. The 3 alloys used were Ni-Cr-Mo-Ti, Ni-Cr-Mo-Be, and Ni-Cr-Mo-Nb. Four castings with 5 cylindrical, 15 mm-long specimens (diameter: 1.6 mm) in each casting ring were prepared. After casting, the specimens were embedded in resin and polished for Vickers microhardness (VH) measurements in a Shimadzu HMV-2 (1,000 g for 10 s). A total of 5 indentations were done for each ring, one in each specimen. The data was subjected to two-way ANOVA and Tukey's multiple comparison tests (alpha = 0.05). The VH values of Ni-Cr-Mo-Ti (422 +/- 7.8) were statistically higher (p < 0.05) than those of Ni-Cr-Mo-Nb (415 +/- 7.6). The lowest VH values were found for Ni-Cr-Mo-Be (359 +/- 10.7). The VH values obtained in the conditions induction/argon and induction/vacuum were similar (p > 0.05) and lower than the values obtained in the conditions induction/air and flame/air torch (p < 0.05). The VH values in the conditions induction/air and flame/air were similar (p > 0.05). The microhardness of the alloys is influenced by their composition and casting method. The hardness of the Ni-Cr alloys was higher when they were cast with the induction/air and flame/air torch methods. PMID:16729173

  13. The effect of microscopic inclusion locations and silicon segregation on fatigue lifetimes of aluminum alloy A356 castings

    Microsoft Academic Search

    Mark E Seniw; James G Conley; Morris E Fine

    2000-01-01

    The microstructural heterogeneity of aluminum alloy A356 permanent mold castings impacts fatigue performance differently depending on location in the casting. Casting conditions, which include casting temperature, gradients in the mold temperature, plunger speed and casting pressure are variables which can affect solidification rates and therefore, the microstructure within the casting. In this paper an experimental investigation of fatigue performance of

  14. Gating of Permanent Molds for Aluminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of sprue-wells should be evaluated. In order for a runner extension to operate efficiently, it must have a small squared cross-section. If it is tapered, the first metal to enter the first metal to enter the system is not effectively trapped. If the cross section is large, there is less turbulence when the aluminum enters the mold cavity in comparison to the smaller cross sectioned, squared runner. However, a large runner reduces yield. In bottom-feeding gating systems, a filter can significantly improve the filling of the casting. The filter helps to slow the metal flow rate enough to reduce jetting into the mold cavity. In top feeding gating systems, a filter can initially slow the metal flow rate, but because the metal drops after passing the filter, high velocities are achieved during free fall when a filter is in place. Side feeding gating systems provide less turbulent flow into the mold cavity. The flow is comparable to a bottom-feeding gating system with a filter. Using properly designed side-gating system instead of a bottom-feeding system with a filter can potentially save the cost of the filter. Rough coatings promote better fill than smooth coatings. This conclusion seems at first counter intuitive. One tends to assume a rough coating creates more friction resistance to the flow of molten metal. In actuality the molten aluminum stream flows inside an oxide film envelope. When this film rests on top of the ridges of a rough coating the microscopic air pockets between the coating and the oxide film provide more thermal insulation than in a smooth coating. This insulation promotes longer feeding distances in the mold as demonstrated in the experiments. Much of this work is applicable to vertically parted sand molds as well, although the heat transfer conditions do vary from a metal mold generally used in permanent molding of aluminum. The flow measurements were conducted using graphite molds and real time X-Ray radiography recorded at a rate of 30 images per second through those molds. The facilities at Arrow Aluminum Foundry were used in the study. The resu

  15. Low speed centrifugal casting of Functionally Graded solid cast ingot by anomalous particle distribution

    NASA Astrophysics Data System (ADS)

    Mer, K. K. S.; Ray, S.

    2011-12-01

    Functionally graded cylindrical ingot of Al-Al2O3 composite synthesized by centrifugal casting shows particle distribution and hardness decreasing radially from the outer radius to inner radius. The progressive decrease in alumina content and hardness from the outer radius towards the center may be attributed to higher centrifugal force acting on relatively denser alumina particles during rotation, as compared to that acting on lighter alloy melt. It is also observed, as one moves down from the top to the bottom of cast ingot the alumina content decreases. This is surprising in view of higher density of alumina particles relative to the melt. The particle settling should have resulted at more particles towards the bottom, but distribution observed is in contradiction.

  16. Estimating the mechanical properties of castings of aluminum alloys from the as-cast structure

    Microsoft Academic Search

    L. N. Altunina; N. A. Aristova; V. S. Zolotorevskii; I. F. Kolobnev; V. V. Teleshov

    1972-01-01

    As cast, VAL1 contains excess phases CuAI2, All2Mn2Cu , and Al6Cu3Ni. The CuA[ 2 is completely dissolved by solutioning, while particles of the other phases are retained [2]. The total number of Al12 ?9 Mn2Cu particles increases and the inclusions of this phase remaining in the structure coalesce and increase in size due to precipitation of manganese from the solid

  17. Numerical simulation of centrifugal casting of pipes

    NASA Astrophysics Data System (ADS)

    Kaschnitz, E.

    2012-07-01

    A numerical simulation model for the horizontal centrifugal pipe casting process was developed with the commercial simulation package Flow3D. It considers - additionally to mass, energy and momentum conservation equations and free surface tracking - the fast radial and slower horizontal movement of the mold. The iron inflow is not steady state but time dependent. Of special importance is the friction between the liquid and the mold in connection with the viscosity and turbulence of the iron. Experiments with the mold at controlled revolution speeds were carried out using a high-speed camera. From these experiments friction coefficients for the description of the interaction between mold and melt were obtained. With the simulation model, the influence of typical process parameters (e.g. melts inflow, mold movement, melt temperature, cooling media) on the wall thickness of the pipes can be studied. The comparison to results of pipes from production shows a good agreement between simulation and reality.

  18. Casting inorganic structures with DNA molds

    PubMed Central

    Sun, Wei; Boulais, Etienne; Hakobyan, Yera; Wang, Wei Li; Guan, Amy; Bathe, Mark; Yin, Peng

    2014-01-01

    We report a general strategy for designing and synthesizing inorganic nanostructures with arbitrarily prescribed three-dimensional shapes. Computationally designed DNA strands self-assemble into a stiff “nano-mold” that contains a user-specified three-dimensional cavity and encloses a nucleating gold “seed”. Under mild conditions, this seed grows into a larger cast structure that fills and thus replicates the cavity. We synthesized a variety of nanoparticles with three nanometer resolution: three distinct silver cuboids with three independently tunable dimensions, silver and gold nanoparticles with diverse cross sections, and composite structures with homo-/heterogeneous components. The designer equilateral silver triangular and spherical nanoparticles exhibited plasmonic properties consistent with electromagnetism-based simulations. Our framework is generalizable to more complex geometries and diverse inorganic materials, offering a range of applications in biosensing, photonics, and nanoelectronics. PMID:25301973

  19. Biomimetic membrane arrays on cast hydrogel supports.

    PubMed

    Roerdink Lander, Monique; Ibragimova, Sania; Rein, Christian; Vogel, Jörg; Stibius, Karin; Geschke, Oliver; Perry, Mark; Hélix-Nielsen, Claus

    2011-06-01

    Lipid bilayers are intrinsically fragile and require mechanical support in technical applications based on biomimetic membranes. Tethering the lipid bilayer membranes to solid substrates, either directly through covalent or ionic substrate-lipid links or indirectly on substrate-supported cushions, provides mechanical support but at the cost of small molecule transport through the membrane-support sandwich. To stabilize biomimetic membranes while allowing transport through a membrane-support sandwich, we have investigated the feasibility of using an ethylene tetrafluoroethylene (ETFE)/hydrogel sandwich as the support. The sandwich is realized as a perforated surface-treated ETFE film onto which a hydrogel composite support structure is cast. We report a simple method to prepare arrays of lipid bilayer membranes with low intrinsic electrical conductance on the highly permeable, self-supporting ETFE/hydrogel sandwiches. We demonstrate how the ETFE/hydrogel sandwich support promotes rapid self-thinning of lipid bilayers suitable for hosting membrane-spanning proteins. PMID:21526805

  20. Formation of microstructures in the spheroidal graphite cast iron

    NASA Astrophysics Data System (ADS)

    Wang, S.; Daloz, D.; Bruneseaux, F.; Lesoult, G.

    2012-01-01

    Pipeline systems for hydraulic networks are obtained via centrifugal casting of spheroidal graphite cast iron. The very high cooling rate that is achieved in the skin of the product can sometimes lead to carbide instead of graphite in cast iron. An experimental device has been built in the laboratory that allows reproducing the extreme thermal conditions encountered during formation of skin of centrifugally cast pipes. Liquid metal droplets fall on a cold substrate. Rapid directional solidification occurs. The temperature evolution of the lower surface of the droplet is recorded during the very first moment of the solidification (t < 200 ms) thanks to a photodiode, which is located below the substrate. The microstructures that are obtained in laboratory are characterised in both the as-cast state and the heat-treated state. They are compared to the centrifugally cast ones. A model of directional solidification of cast iron under a very large temperature gradient has been built. It allows explaining the transition from stable to metastable micro structure that was observed in the products and reproduced in the laboratory samples.

  1. Development of a thin steel strip casting process. Final report

    SciTech Connect

    Williams, R.S.

    1994-04-01

    This is a comprehensive effort to develop direct strip casting to the point where a pilot scale program for casting carbon steel strip could be initiated. All important aspects of the technology were being investigated, however the program was terminated early due to a change in the business strategy of the primary contractor, Armco Inc. (focus to be directed at specialty steels, not low carbon steel). At termination, the project was on target on all milestones and under budget. Major part was casting of strip at the experiment casting facility. A new caster, capable of producing direct cast strip of up to 12 in. wide in heats of 1000 and 3000 lb, was used. A total of 81 1000-1200 lb heats were cast as well as one test heat of 3000 lb. Most produced strip of from 0.016 to 0.085 in. thick. Process reliability was excellent for short casting times; quality was generally poor from modern hot strip mill standards, but the practices necessary for good surface quality were identified.

  2. Geographic variation of caste structure among ant populations.

    PubMed

    Yang, Andrew S; Martin, Christopher H; Nijhout, H Frederik

    2004-03-23

    Morphologically distinct worker castes of eusocial insects specialize in different tasks. The relative proportions of these castes and their body sizes represent the demography of a colony that is predicted to vary adaptively with environments. Despite strong theoretical foundations, there has been little empirical evidence for the evolution of colony demography in nature. We show that geographically distinct populations of the ant Pheidole morrisi differ in worker caste ratios and worker body sizes in a manner consistent with microevolutionary divergence. We further show that the developmental mechanism for caste determination accounts for the unique pattern of covariation observed in these two traits. Behavioral data reveal that the frequency of different tasks performed by workers changes in a caste-specific manner when caste ratios are altered and demonstrate the importance of the major caste in colony defense. The population-level variation documented here for P. morrisi colonies supports the predictions of adaptive demography theory and illustrates that developmental mechanisms can play a significant role in shaping the evolution of phenotype at the colony level. PMID:15043818

  3. The Caries Assessment Spectrum and Treatment (CAST) instrument: construct validation.

    PubMed

    de Souza, Ana L; Leal, Soraya C; Chaves, Sacha B; Bronkhorst, Ewald M; Frencken, Jo E; Creugers, Nico H J

    2014-04-01

    The Caries Assessment Spectrum and Treatment (CAST) is a newly developed epidemiological instrument. The aim of this study was to investigate its construct validity. Four calibrated examiners, using CAST codes 0-6, visually examined 109 surfaces of extracted and exfoliated teeth. These teeth were then hemisectioned, photographed, and assessed histologically by two calibrated examiners using the Downer criteria. Twenty-eight of the 109 teeth were scanned using micro-computed tomography (micro-CT) and assessed by the same examiners using the same criteria. Validation was determined through calculation of the sensitivity, specificity, and Youden index for two categories of carious lesions examined visually, with histology and micro-CT as gold standards. Interexaminer consistency was ? = 0.76: SE ± 0.05 between visual and histological assessments of teeth and was ? = 0.89: SE ± 0.08 between visual and micro-CT assessments. For the category 'healthy' vs. 'diseased' (CAST codes 0-2 vs. CAST codes 3-6), sensitivity, specificity, and Youden index values of 100%, 92.9%, and 93%, respectively, for micro-CT, and 96.6%, 86%, and 83%, respectively, for histology, were obtained. For the category 'dentine' vs. 'non-dentine lesions' (CAST codes 0-3 vs. CAST codes 4-6) sensitivity, specificity, and Youden index values of 90%, 100%, and 90%, respectively, for micro-CT, and 81.4%, 100%, and 81%, respectively, for histology, were obtained. Construct validity of the CAST instrument was obtained. PMID:24533906

  4. Stress Corrosion Cracking Behavior of Cast Stainless Steels

    SciTech Connect

    Teysseyre, Sebastien [University of Michigan; Busby, Jeremy T [ORNL; Was, Gary [University of Michigan

    2009-01-01

    Casting of austenitic stainless steels offers the possibility of directly producing large and/or relatively complex structures, such as the first wall shield modules or the diverter cassette for the ITER fusion reactor. Casting offers major cost savings when compared to fabrication via welding of quarter modules machined from large forgings. However, the strength properties of such cast components are typically considered inferior to those of conventionally forged and annealed components. To improve and validate cast stainless steel as a substitute for wrought stainless steel, a development and testing program was initiated, utilizing nitrogen and manganese additions to promote improved performance. This paper focuses on the response of the first set of developmental alloys to neutron-irradiation and susceptibility to stress corrosion cracking. These cast materials may also have applications for different components in light water reactors. Results showed that all steels exhibited irradiation-induced hardening and a corresponding drop in ductility, as expected, although there is still considerable ductility in the irradiated samples. The cast steels all exhibited reduced hardening in comparison to a wrought reference steels, which may be related to a larger grain size. Higher nitrogen contents did not negatively influence irradiation performance. Regarding stress corrosion cracking susceptibility, the large difference in grain size limits the comparison between wrought and cast materials, and inclusions in a reference and archive cast alloy tests complicate analysis of these samples. Results suggest that the irradiated archive heat was more susceptible to cracking than the modified alloys, which may be related to the more complex microstructure. Further, the results suggest that the modified cast steel is at least as SCC resistant as wrought 316LN. The beneficial effect of nitrogen on the mechanical properties of the alloys remains after irradiation and is not detrimental to SCC resistance.

  5. Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase III

    SciTech Connect

    Sabau, Adrian S [ORNL

    2008-04-01

    Efforts during Phase III focused mainly on the shell-alloy systems. A high melting point alloy, 17-4PH stainless steel, was considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. Shell molds made of fused-silica and alumino-silicates were considered. A literature review was conducted on thermophysical and thermomechanical properties alumino-silicates. Material property data, which were not available from material suppliers, was obtained. For all the properties of 17-4PH stainless steel, the experimental data available in the literature did not cover the entire temperature range necessary for process simulation. Thus, some material properties were evaluated using ProCAST, based on CompuTherm database. A comparison between the predicted material property data and measured property data was made. It was found that most material properties were accurately predicted only over several temperature ranges. No experimental data for plastic modulus were found. Thus, several assumptions were made and ProCAST recommendations were followed in order to obtain a complete set of mechanical property data at high temperatures. Thermal expansion measurements for the 17-4PH alloy were conducted during heating and cooling. As a function of temperature, the thermal expansion for both the alloy and shell mold materials showed different evolution on heating and cooling. Numerical simulations were performed using ProCAST for the investment casting of 17-4PH stainless steel parts in fused silica molds using the thermal expansion obtained on heating and another one with thermal expansion obtained on cooling. Since the fused silica shells had the lowest thermal expansion properties in the industry, the dewaxing phase, including the coupling between wax-shell systems, was neglected. The shell mold was considered to be a pure elastic material. The alloy dimensions were obtained from numerical simulations. For 17-4PH stainless steel parts, the alloy shrinkage factors were over-predicted, as compared with experimental data. Additional R&D focus was placed on obtaining material property data for filled waxes, waxes that are common in the industry. For the first time in the investment casting industry, the thermo-mechanical properties of unfilled and filled waxes were measured. Test specimens of three waxes were injected at commercial foundries. Rheometry measurement of filled waxes was conducted at ORNL. The analysis of the rheometry data to obtain viscoelastic properties was not completed due to the reduction in the budget of the project (approximately 50% funds were received).

  6. Hanford's Simulated Low Activity Waste Cast Stone Processing

    SciTech Connect

    Kim, Young

    2013-08-20

    Cast Stone is undergoing evaluation as the supplemental treatment technology for Hanford’s (Washington) high activity waste (HAW) and low activity waste (LAW). This report will only cover the LAW Cast Stone. The programs used for this simulated Cast Stone were gradient density change, compressive strength, and salt waste form phase identification. Gradient density changes show a favorable outcome by showing uniformity even though it was hypothesized differently. Compressive strength exceeded the minimum strength required by Hanford and greater compressive strength increase seen between the uses of different salt solution The salt waste form phase is still an ongoing process as this time and could not be concluded.

  7. Method to prevent/mitigate steam explosions in casting pits

    DOEpatents

    Taleyarkhan, R.P.

    1996-12-24

    Steam explosions can be prevented or mitigated during a metal casting process by the placement of a perforated flooring system in the casting pit. An upward flow of compressed gas through this perforated flooring system is introduced during the casting process to produce a buffer layer between any spilled molten metal and the cooling water in the reservoir. This buffer layer provides a hydrodynamic layer which acts to prevent or mitigate steam explosions resulting from hot, molten metal being spilled into or onto the cooling water. 3 figs.

  8. A combined experimental and modeling approach to uranium casting

    SciTech Connect

    Korzekwa, D.; Dunn, P.

    1994-08-01

    U casting was studied using a combined experimental and modeling approach; the U is cast into graphite molds using vacuum induction melting. Mold design and process parameters were varied. FLOW-3D and ABAQUS codes were used. Temperature predictions were compared with experimental data from thermcouples in the mold; initial metal and mold temperatures were used in input to FLOW-3D. Fluid flow predictions were validated using static and dynamic radiographic data. Dynamic radiographic videos of gold castings were compared to 3D simulations.

  9. Advanced rotary engine components utilizing fiber reinforced Mg castings

    NASA Technical Reports Server (NTRS)

    Goddard, D.; Whitman, W.; Pumphrey, R.; Lee, C.-M.

    1986-01-01

    Under a two-phase program sponsored by NASA, the technology for producing advanced rotary engine components utilizing graphite fiber-reinforced magnesium alloy casting is being developed. In Phase I, the successful casting of a simulated intermediate housing was demonstrated. In Phase II, the goal is to produce an operating rotor housing. The effort involves generation of a material property data base, optimization of parameters, and development of wear- and corrosion-resistant cast surfaces and surface coatings. Results to date are described.

  10. Design and Analysis for Melt Casting Metallic Fuel Pins

    SciTech Connect

    Wu, Xiaolong; Clarksean, Randy; Chen, Yitung [Department of Mechanical Engineering, University of Nevada, Las Vegas (United States); Meyer, Mitchell K. [Nuclear Technology Division, Argonne National Laboratory, Idaho Falls, ID (United States)

    2002-07-01

    A concept for the casting of metallic fuels pins containing low vapor pressure materials is presented and discussed. The important physics of this concept include the mass transport of americium from the melt, the induction heating and stirring of the melt, plus the casting of long slender fuel rods. This paper discusses and presents preliminary modeling results for the casting of long, slender fuel rods. The model considers the flow of the melt into the molds, heat transfer into the molds, and the impact of process parameters on the formation of the fuel rod. (authors)

  11. Method to prevent/mitigate steam explosions in casting pits

    DOEpatents

    Taleyarkhan, Rusi P. (Knoxville, TN)

    1996-01-01

    Steam explosions can be prevented or mitigated during a metal casting process by the placement of a perforated flooring system in the casting pit. An upward flow of compressed gas through this perforated flooring system is introduced during the casting process to produce a buffer layer between any spilled molten metal and the cooling water in the reservoir. This buffer layer provides a hydrodynamic layer which acts to prevent or mitigate steam explosions resulting from hot, molten metal being spilled into or onto the cooling water.

  12. Numerical Simulation of Cast Distortion in Gas Turbine Engine Components

    NASA Astrophysics Data System (ADS)

    Inozemtsev, A. A.; Dubrovskaya, A. S.; Dongauser, K. A.; Trufanov, N. A.

    2015-06-01

    In this paper the process of multiple airfoilvanes manufacturing through investment casting is considered. The mathematical model of the full contact problem is built to determine stress strain state in a cast during the process of solidification. Studies are carried out in viscoelastoplastic statement. Numerical simulation of the explored process is implemented with ProCASTsoftware package. The results of simulation are compared with the real production process. By means of computer analysis the optimization of technical process parameters is done in order to eliminate the defect of cast walls thickness variation.

  13. Shrinkage Prediction for the Investment Casting of Stainless Steels

    SciTech Connect

    Sabau, Adrian S [ORNL

    2007-01-01

    In this study, the alloy shrinkage factors were obtained for the investment casting of 17-4PH stainless steel parts. For the investment casting process, unfilled wax and fused silica with a zircon prime coat were used for patterns and shell molds, respectively. Dimensions of the die tooling, wax pattern, and casting were measured using a Coordinate Measurement Machine in order to obtain the actual tooling allowances. The alloy dimensions were obtained from numerical simulation results of solidification, heat transfer, and deformation phenomena. The numerical simulation results for the shrinkage factors were compared with experimental results.

  14. Hickey, W8010A casts 52-55,101-102, 201-202 Hickey, W8010A casts 52-55,101-202, page 1

    E-print Network

    Hickey, Barbara

    CTD052 Hickey, W8010A casts 52-55,101-102, 201-202 Hickey, W8010A casts 52-55,101-202, page 1 #12;CTD052 Hickey, W8010A casts 52-55,101-102, 201-202 Hickey, W8010A casts 52-55,101-202, page 2 #12;CTD052 Hickey, W8010A casts 52-55,101-102, 201-202 Hickey, W8010A casts 52-55,101-202, page 3 #12;CTD053

  15. Optimization of Squeeze Casting for Aluminum Alloy Parts

    SciTech Connect

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important since it must remain open until the casting is solidified and pressure is maintained on the solidifying casting. Fanned gates, particularly on the smaller section castings avoid jetting effects at the ingate end. The fan type ingate helps accomplish a rapid fill without high velocities. The molten metal has to fill the cavity before localized solidification occurs. This is best accomplished with a larger ingate to attain rapid filling without excessive velocity or jetting that occurs at high metal velocities. Straight gates are prone to case jetting of the metal stream even a low velocities. Fanned gates allow use of higher fill velocity without excessive jetting. A higher metal pressure provides a more complete fill of the die including improved compensation for solidification shrinkage. With the proper filling pattern, ingates, overflows and die temperature for a given die, very good tensile properties can be attained in squeeze casting. In general, the smaller squeeze castings require higher die temperatures. Computer models using the UES Procast and MagmaSoft finite element software can, after suitable adjustments, predict the flow pattern in the die cavity.

  16. Effect of casting method on castability of titanium and dental alloys.

    PubMed

    Watanabe, I; Woldu, M; Watanabe, K; Okabe, T

    2000-09-01

    Titanium, once considered to be difficult to cast because of its relatively high melting point (1670 +/- 50 degrees C) and strong chemical affinity, can now be acceptably cast using newly developed casting apparatus. The objectives of this study were to examine the castability of commercially pure (CP) titanium using an ultra high-speed centrifugal casting machine and a pressure difference-type casting unit and to compare the castability of titanium with that of conventional dental casting alloys. To determine castability, two types of patterns were used: a mesh pattern of 22 x 24 mm cut polyether thread sieve, and a saucer pattern (24 mm diameter) perforated to create four T-shaped ends. The casting equipment significantly affected the mold filling of both patterns (p < 0.001). The castability indices obtained from both patterns of CP titanium cast in the centrifugal casting machine were significantly (p < 0.05) better than the indices of the castings produced in the pressure-difference casting unit. The radiographs of the saucer pattern cast in the centrifugal casting machine showed some pores that were fewer and smaller in size than the pores found in castings made in the pressure-difference unit. When the ultra high-speed centrifugal casting machine was used with the manufacturer's recommended mold material, the castability of titanium was similar to that of gold alloy or Ni-Cr alloy cast by conventional means. PMID:15348384

  17. The taper of cast post preparation measured using innovative image processing technique

    Microsoft Academic Search

    Khaled Q Al Hamad; Faruq A Al-Omari; Ahmad S Al Hyiasat

    2010-01-01

    BACKGROUND: No documentation in the literature about taper of cast posts. This study was conducted to measure the degree of cast posts taper, and to evaluate its suitability based on the anatomy aspects of the common candidate teeth for post reconstruction. METHODS: Working casts for cast posts, prepared using Gates Glidden drills, were collected. Impressions of post spaces were made

  18. REVIEW OF NEW PROCESS TECHNOLOGIES IN THE ALUMINUM DIE-CASTING INDUSTRY

    Microsoft Academic Search

    Jean Collot

    2001-01-01

    There have been many challenges in aluminum die casting to establish casting processes to produce high-integrity components from aluminum alloys. Advances in new casting technology mainly have been in pressure die casting; in particular, to obtain mold filling at low speed. This can be achieved by using innovative filling processes with aluminum alloys in the liquid or semisolid state. Different

  19. Simulation of Stresses during Casting of Binary Magnesium-Aluminum Alloys

    E-print Network

    Beckermann, Christoph

    Simulation of Stresses during Casting of Binary Magnesium-Aluminum Alloys M.G. POKORNY, C.A. MONROE forces measured during casting of two binary Mg-Al alloys. Force measurements from castings that did been developed to simulate the deformations occurring during casting of metal alloys and to ulti

  20. Rotational Clamshell Casting In Three Dimensions Prosenjit Bose, Pat Morin, Michiel Smid, Stefanie Wuhrer

    E-print Network

    Morin, Pat

    Rotational Clamshell Casting In Three Dimensions Prosenjit Bose, Pat Morin, Michiel Smid, Stefanie, swuhrer}@scs.carleton.ca Abstract A popular manufacturing technique is clamshell casting, where liquid is poured into a cast and the cast is removed once the liquid has hardened. We consider the case where

  1. Development of New Feeding-Distance Rules Using Casting Simulation: Part I. Methodology

    E-print Network

    Beckermann, Christoph

    Development of New Feeding-Distance Rules Using Casting Simulation: Part I. Methodology KENT D measured shrinkage porosity levels in steel castings to predictions from casting simulations, in order to determine feeding distances. Low-alloy steel casting trials were conducted to acquire a statistically

  2. A partitioned resolution for concurrent fluid flow and stress analysis during solidification: application to ingot casting

    E-print Network

    Paris-Sud XI, Université de

    : application to ingot casting Michel Bellet, Okba Boughanmi, Grégory Fidel MINES ParisTech - CEMEF, CNRS UMR casting, or in the mould during continuous casting. The proposed approach consists of a partitioned two-step resolution strategy. 1. Introduction When modelling casting processes, one of the critical issue

  3. Rotational Clamshell Casting In Two Dimensions Prosenjit Bose, Pat Morin, Michiel Smid, Stefanie Wuhrer

    E-print Network

    Wuhrer, Stefanie

    Rotational Clamshell Casting In Two Dimensions Prosenjit Bose, Pat Morin, Michiel Smid, Stefanie, swuhrer}@scs.carleton.ca Abstract A popular manufacturing technique is clamshell casting, where liquid is poured into a cast and the cast is removed once the liquid has hardened. We consider the case where

  4. Clean ferrous casting technology research. Final technical report, September 29, 1993--December 31, 1995

    SciTech Connect

    Piwonka, T.S. [ed.

    1996-01-01

    This report details results of a 30-month program to develop methods of making clean ferrous castings, i.e., castings free of inclusions and surface defects. The program was divided into 3 tasks: techniques for producing clean steel castings, electromagnetic removal of inclusions from ferrous melts, and study of causes of metal penetration in sand molds in cast iron.

  5. A comparative study of the centrifugal and vacuum-pressure techniques of casting removable partial denture frameworks.

    PubMed

    Shanley, J J; Ancowitz, S J; Fenster, R K; Pelleu, G B

    1981-01-01

    A study was undertaken to evaluate two techniques for casting accuracy on removable partial denture frameworks: centrifugal casting and vacuum-pressure casting. A standard metal die with predetermined reference points in a horizontal plane was duplicated in refractory investment. The casts were waxed, and castings of nickel-chrome alloy were fabricated by the two techniques. Both the casts and the castings were measured between the reference points with a measuring microscope. With both casting methods, the differences between the casts and the castings were significant, but no significant differences were found between castings produced by the two techniques. Vertical measurements at three designated points also showed no significant differences between the castings. Our findings indicate that dental laboratories should be able to use the vacuum-pressure method of casting removable partial denture frameworks and achieve accuracy similar to that obtained by the centrifugal method of casting. PMID:7007622

  6. Method of casting articles of a bulk-solidifying amorphous alloy

    DOEpatents

    Lin, Xianghong (Laguna Niguel, CA); Johnson, William L. (Pasadena, CA); Peker, Atakan (Aliso Viejo, CA)

    1998-01-01

    A casting charge of a bulk-solidifying amorphous alloy is cast into a mold from a temperature greater than its crystallized melting temperature, and permitted to solidify to form an article. The oxygen content of the casting charge is limited to an operable level, as excessively high oxygen contents produce premature crystallization during the casting operation. During melting, the casting charge is preferably heated to a temperature above a threshold temperature to eliminate heterogeneous crystallization nucleation sites within the casting charge. The casting charge may be cast from above the threshold temperature, or it may be cooled to the casting temperature of more than the crystallized melting point but not more than the threshold temperature, optionally held at this temperature for a period of time, and thereafter cast.

  7. Method of casting articles of a bulk-solidifying amorphous alloy

    DOEpatents

    Lin, X.; Johnson, W.L.; Peker, A.

    1998-08-25

    A casting charge of a bulk-solidifying amorphous alloy is cast into a mold from a temperature greater than its crystallized melting temperature, and permitted to solidify to form an article. The oxygen content of the casting charge is limited to an operable level, as excessively high oxygen contents produce premature crystallization during the casting operation. During melting, the casting charge is preferably heated to a temperature above a threshold temperature to eliminate heterogeneous crystallization nucleation sites within the casting charge. The casting charge may be cast from above the threshold temperature, or it may be cooled to the casting temperature of more than the crystallized melting point but not more than the threshold temperature, optionally held at this temperature for a period of time, and thereafter cast. 8 figs.

  8. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...2014-10-01 false Protecting cast-iron pipelines. 192.755 Section 192.755 Transportation...Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION...DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL...

  9. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ...2011-10-01 false Protecting cast-iron pipelines. 192.755 Section 192.755 Transportation...Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION...DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL...

  10. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ...2012-10-01 false Protecting cast-iron pipelines. 192.755 Section 192.755 Transportation...Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION...DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL...

  11. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...2010-10-01 false Protecting cast-iron pipelines. 192.755 Section 192.755 Transportation...Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION...DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL...

  12. 11. TIMBER COLUMN AND CAST IRON COLUMN CAP IN FIFTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. TIMBER COLUMN AND CAST IRON COLUMN CAP IN FIFTH FLOOR WAREHOUSE SPACE. VIEW TO SOUTHWEST. - Commercial & Industrial Buildings, Becker-Hazelton Company Warehouse, 280 Iowa Street, Dubuque, Dubuque County, IA

  13. 10. DETAIL OF CAST IRON COLUMN BASE ON FIRST FLOOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. DETAIL OF CAST IRON COLUMN BASE ON FIRST FLOOR STOREFRONT, SHOWING MANUFACTURER'S STAMP: IOWA IRON WOKS CO. DUBUQUE. VIEW TO SOUTHWEST. - Commercial & Industrial Buildings, Dubuque Seed Company Warehouse, 169-171 Iowa Street, Dubuque, Dubuque County, IA

  14. 5. DETAIL VIEW OF A CAST IRON POST SUPPORTING A ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. DETAIL VIEW OF A CAST IRON POST SUPPORTING A WOOD BEAM; SOUTH ROOM OF THE LOWER LEVEL, LOOKING WSW. (Ceronie) - Watervliet Arsenal, Building No. 17, Arnold Lane, South of Dalliba Avenue, Watervliet, Albany County, NY

  15. Assessment of thermal embrittlement of cast stainless steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J. [Argonne National Lab., IL (United States)

    1994-05-01

    A procedure and correlations are presented for assessing thermal embrittlement and predicting Charpy-impact energy and fracture toughness J-R curve of cast stainless steel components under Light Water Reactor operating conditions from known material information. The ``saturation`` impact strength and fracture toughness of a specific cast stainless steel, i.e., the minimum value that would be achieved for the material after long-term service, is estimated from the chemical composition of the steel. Fracture properties as a function of time and temperature of reactor service are estimated from the kinetics of embrittlement, which are also determined from chemical composition. A common ``predicted lower-bound`` J-R curve for cast stainless steels of unknown chemical composition is also defined for a given grade of steel, ferrite content, and temperature. Examples of estimating fracture toughness of cast stainless steel components during reactor service are presented.

  16. Methodology for Fine Art formulation applied to investment casting moulds 

    E-print Network

    Ibrahim, Ahmad Rashdi Yan

    This research concerns the development of a methodology for formulation in Fine Art, Design and Craft practice. The methodology is applied to the choosing of formulations for bronze and glass investments casting moulds ...

  17. Search for low Energy solar Axions with CAST

    E-print Network

    Giovanni Cantatore; for the CAST Collaboration; :; E. Arik; S. Aune; D. Autiero; K. Barth; A. Belov; B. Beltrán; S. Borghi; F. S. Boydag; H. Bräuninger; G. Cantatore; J. M. Carmona; S. Cebrián; S. A. Cetin; J. I. Collar; T. Dafni; M. Davenport; L. Di Lella; O. B. Dogan; C. Eleftheriadis; N. Elias; G. Fanourakis; E. Ferrer-Ribas; H. Fischer; J. Franz; J. Galán; E. Gazis; T. Geralis; I. Giomataris; S. Gninenko; H. Gómez; M. Hasinoff; F. H. Heinsius; I. Hikmet; D. H. H. Hoffmann; I. G. Irastorza; J. Jacoby; K. Jakov?i?; D. Kang; T. Karageorgopoulou; M. Karuza; K. Königsmann; R. Kotthaus; M. Kr?mar; K. Kousouris; M. Kuster; B. Laki?; C. Lasseur; A. Liolios; A. Ljubi?i?; V. Lozza; G. Lutz; G. Luzón; D. Miller; A. Morales; {deceased}; J. Morales; T. Niinikoski; A. Nordt; A. Ortiz; T. Papaevangelou; M. Pivovaroff; A. Placci; G. Raiteri; G. Raffelt; H. Riege; A. Rodríguez; J. Ruz; I. Savvidis; Y. Semertzidis; P. Serpico; S. K. Solanki; R. Soufli; L. Stewart; M. Tsagri; K. van Bibber; J. Villar; J. Vogel; L. Walckiers; K. Zioutas

    2008-09-29

    We have started the development of a detector system, sensitive to single photons in the eV energy range, to be suitably coupled to one of the CAST magnet ports. This system should open to CAST a window on possible detection of low energy Axion Like Particles emitted by the sun. Preliminary tests have involved a cooled photomultiplier tube coupled to the CAST magnet via a Galileian telescope and a switched 40 m long optical fiber. This system has reached the limit background level of the detector alone in ideal conditions, and two solar tracking runs have been performed with it at CAST. Such a measurement has never been done before with an axion helioscope. We will present results from these runs and briefly discuss future detector developments.

  18. Mold, flow, and economic considerations in high temperature precision casting

    E-print Network

    Humbert, Matthew S

    2013-01-01

    Casting high temperature alloys that solidify through a noticeable two phase region, specifically platinum-ruthenium alloys, is a particularly challenging task due to their high melting temperature and this necessitates ...

  19. Subclavian vein thrombosis after application of body cast.

    PubMed

    Badlani, Neil; Korenblit, Allen; Hammerberg, Kim

    2013-01-01

    Mehta-Cotrel body casting is a well-recognized and effective technique for the treatment of progressive infantile scoliosis. The treatment can be challenging to execute given the commitment required by the patient's family and treatment team, and is not without complications. In this report, we detail the occurrence of a subclavian vein thrombosis after the placement of a Mehta-Cotrel cast for the treatment of progressive infantile kyphoscoliosis. To date, this is a previously unreported complication after body casting. Expeditious and accurate diagnosis of this complication leads to effective treatment without further morbidity. Therefore, clinicians using body casting for the treatment of scoliosis should be aware of the possibility of this complication and know how to quickly diagnose and treat it. PMID:23232388

  20. Development Program for Natural Aging Aluminum Casting Alloys

    SciTech Connect

    Dr. Geoffrey K. Sigworth

    2004-05-14

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also possible. In spite of these advantages, the 7xx casting alloys are seldom used, primarily because of their reputation for poor castibility. This paper describes the results obtained in a DOE-funded research study of these alloys, which is part of the DOE-OIT ''Cast Metals Industries of the Future'' Program. Suggestions for possible commercial use are also given.

  1. Advanced lost foam casting technology. 1995 summary report

    SciTech Connect

    Bates, C.E.; Littleton, H.E.; Askeland, D.; Griffin, J.; Miller, B.A.; Sheldon, D.S.

    1996-05-01

    Previous research made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional research was needed to improve the process and make it more functional in an industrial environment. The current project focused on five areas listed as follows: Task 1: Precision Pattern Production; Task 2: Pattern Coating Consistency; Task 3: Sand Fill and Compaction Effects; Task 4: Pattern Gating; and Task 5: Mechanical Properties of Castings. This report summarizes the work done under the current contract in all five areas. Twenty-eight (28) companies jointly participate in the project. These companies represent a variety of disciplines, including pattern designers, pattern producers, coating manufacturers, plant design companies, compaction equipment manufacturers, casting producers, and casting buyers. This report summarizes the work done in the past two years and the conclusions drawn from the work.

  2. 67. INTERIOR VIEW OF THE CAST HOUSE OR DOROTHY SIX ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    67. INTERIOR VIEW OF THE CAST HOUSE OR DOROTHY SIX BLAST FURNACE LOOKING NORTHEAST. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  3. 56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST HOUSE IN FOREGROUND AND DUSTCATCHER AT RIGHT OF FURNACE (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  4. Integrated moving cast shadows detection method for surveillance videos

    NASA Astrophysics Data System (ADS)

    Dai, Jiangyan; Qi, Miao; Yu, Xiaoxi; Kong, Jun

    2012-11-01

    Moving cast shadow detection plays an exceedingly important role in content-based analysis in surveillance videos. A novel integrated moving cast shadow detection method is proposed for accurate moving objects detection. Based on the analysis for shadow model, we first exploit color information sufficiently in hue, saturation, and value color space and texture similarity in texture space to separate moving cast shadows from the foreground, respectively. Then we obtain the rough shadow detection result by means of synthesizing the above two results efficiently. Finally, post processing is put forward to modify misclassified pixels for acquiring the refined shadow detection result. Extensive experiments and comparisons of various scenes prove that the proposed method can detect cast shadows automatically and effectively and outperforms some well-known methods.

  5. 49 CFR 192.755 - Protecting cast-iron pipelines.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...2013-10-01 false Protecting cast-iron pipelines. 192.755 Section 192.755 Transportation...Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION...DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL...

  6. 42. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; operator takes temperature of iron in trough during pout. Looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  7. DIVISON 03 CONCRETE 03300 CAST-IN-PLACE CONCRETE

    E-print Network

    and adjustment of set time. Where required, concrete admixtures shall not contain chloride ions in amounts that would cause the total chloride content of the concrete to exceed the limits prescribed by ACI 318DIVISON 03 ­ CONCRETE _____________________________________________________________ 03300 CAST

  8. Casting Stainless-Steel Models Around Pressure Tubes

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter; Micol, John R.

    1992-01-01

    Survivability of thin-wall stainless-steel tubing increased to nearly 100 percent. Improves state of art in pressure-model castings and reduces cost associated with machining complete model from stainless-steel blank.

  9. 4. Pier detail, cast iron bollard, north side of pier, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. Pier detail, cast iron bollard, north side of pier, view to northwest. - Charlestown Navy Yard, Pier 11, Charlestown Waterfront at confluence of Little Mystic Channel & Mystic River at northernmost ent of Navy Yard, Boston, Suffolk County, MA

  10. 17. VIEW OF TOP CASTING WITH ARM AND SHACKLE CONNECTION, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. VIEW OF TOP CASTING WITH ARM AND SHACKLE CONNECTION, NORTHEAST CORNER OF TOWER, LOOKING SOUTHWEST - Mystic River Drawbridge No. 7, Spanning Mystic River at Boston & Maine Railroad Eastern Route, Somerville, Middlesex County, MA

  11. Casting Simulation of an Austrian Bronze Age Sword Hilt

    NASA Astrophysics Data System (ADS)

    Pola, Annalisa; Mödlinger, Marianne; Piccardo, Paolo; Montesano, Lorenzo

    2015-06-01

    Bronze Age swords with a metal hilt can be considered the peak of Bronze Age casting technologies. To reconstruct the casting techniques used more than 3000 years ago, a metal hilted sword of the Schalenknauf type from Lower Austria was studied with the aid of macroscopic analyses and simulation of mold filling and casting solidification. A three-dimensional model of the hilt was created based on optical scanner measurements performed on a hilt recently discovered during archaeological excavations. Three different configurations of the gating system were considered, two on the pommel disk and one on the knob, and the effect of its location on the formation of casting defects was investigated. Three-dimensional computed tomography was used to detect internal defects, such as gas and shrinkage porosity, which were then compared with those calculated by simulation. The best match between actual and predicted hilt quality demonstrated the location of the gating system, which turned out to be on the pommel disk.

  12. Constructivist Learning of Anatomy: Gaining Knowledge by Creating Anatomical Casts

    NSDL National Science Digital Library

    Heidi L. Lujan (Wayne State Univ Sch Med Dept of Physiology)

    2011-03-01

    This article describes a method to promote inquiry based learning in the anatomy curriculum. The article describes a method requiring students to build casts of the bronchial tree and coronary arteries while faculty asked leading questions related to the material.

  13. Study of FES/CAST/HGS

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Cummings, Rick; Jones, Brian

    1992-01-01

    The microgravity materials processing program has been instrumental in providing the crystal growth community with an experimental environment to better understand the phenomena associated with the growing of crystals. In many applications one may pursue the growth of large single crystals which cannot be grown on earth due to convective driven flows. A microgravity environment is characterized by neither convection of buoyancy. Consequently superior crystals are able to be grown in space. On the other hand, since neither convection nor buoyancy dominates the fluid flow in a microgravity environment, then lesser dominating phenomena can affect crystal growth, such as surface driven flows or diffusion limited solidification. In the case of experiments that are to be flown in space using the Fluid Experiments System (FES), diffusion limited growth should be the dominating phenomenon. The use of holographic and Schlieren optical techniques for studying the concentration gradients in solidification processes has been used by several investigators over the years. The Holographic Ground System (HGS) facility at MSFC has been a primary resource in researching this capability. Consequently scientific personnel have been able to utilize these techniques in both ground based research and in space experiments. An important event in the scientific utilization of the HGS facilities was the TGS (triglycine sulfate) Crystal Growth and the Casting and Solidification Technology (CAST) experiments that were flown on the International Microgravity Lab (IML) mission in March of this year. The preparation and processing of these space observations are the primary experiments reported in this work. This project provides some ground-based studies to optimize on the holographic techniques used to acquire information about the crystal growth processes flown on IML. Since the ground-based studies will be compared with the space-based experimental results, it is necessary to conduct sufficient ground based studies to best determine how the experiment in space worked. The current capabilities in computer based systems for image processing and numerical computation have certainly assisted in those efforts. As anticipated, this study has certainly shown that these advanced computing capabilities are helpful in the data analysis of such experiments.

  14. Mechanical Properties - Structure Correlation for Commercial Specification of Cast Particulate Metal Matrix Composites

    Microsoft Academic Search

    Pradeep Rohatgi

    2002-01-01

    In this research, the effects of casting foundry, testing laboratory, surface conditions, and casting processes on the mechanical properties of A359-SiC composites were identified. To observe the effects, A359-SiC composites with 20 and 305 SiC particles were cast at three different foundries and tested at three different laboratories. The composites were cast in sand and permanent molds and tested as-cast

  15. Social interactions affecting caste development through physiological actions in termites

    PubMed Central

    Watanabe, Dai; Gotoh, Hiroki; Miura, Toru; Maekawa, Kiyoto

    2014-01-01

    A colony of social insects is not only an aggregation of individuals but also a functional unit. To achieve adaptive social behavior in fluctuating environmental conditions, in addition to coordination of physiological status in each individual, the whole colony is coordinated by interactions among colony members. The study on the regulation of social-insect colonies is termed “social physiology.” Termites, a major group of social insects, exhibit many interesting phenomena related to social physiology, such as mechanisms of caste regulation in a colony. In their colonies, there are different types of individuals, i.e., castes, which show distinctive phenotypes specialized in specific colony tasks. Termite castes comprise reproductives, soldiers and workers, and the caste composition can be altered depending on circumstances. For the regulation of caste compositions, interactions among individuals, i.e., social interactions, are thought to be important. In this article, we review previous studies on the adaptive meanings and those on the proximate mechanisms of the caste regulation in termites, and try to understand those comprehensively in terms of social physiology. Firstly, we summarize classical studies on the social interactions. Secondly, previous studies on the pheromone substances that mediate the caste regulatory mechanisms are overviewed. Then, we discuss the roles of a physiological factor, juvenile hormone (JH) in the regulation of caste differentiation. Finally, we introduce the achievements of molecular studies on the animal sociality (i.e., sociogenomics) in terms of social physiology. By comparing the proximate mechanisms of social physiology in termites with those in hymenopterans, we try to get insights into the general principles of social physiology in social animals. PMID:24782780

  16. Solidification structure in a cast B-bearing stainless steel

    Microsoft Academic Search

    Hanguang Fu; Zhenhua Li; Zhiqiang Jiang; Jiandong Xing

    2007-01-01

    Solidification microstructure of a cast stainless steel containing 1.5–2.5 wt.%B has been examined by means of the optical microscopy (OM), the scanning electron microscopy (SEM), the electron probe microanalyzer (EPMA), energy dispersive X-ray spectrometry (EDS), X-ray diffraction (XRD) and Vickers microhardness. The as-cast microstructure consists of the M2(B,C) borocarbide and the austenite. The borocarbide is continuously distributed over the austenite. There

  17. The Athlit ra: Classical and Hellenistic bronze casting

    E-print Network

    Oron, Asaf

    2001-01-01

    into the bottom plate channel. 18. A view of the bottom side of the ramming timber 19. Surface irregularity on the port trough sideplate. 20. The interior of the sideplates showing the arrangement of the fin channels and their asymmetric nature. 21. Repair... . . Wall Thickness. . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . Fin Channels, , Chaplet Holes. Surface Quality Evidence of Use, Casting Faults and Repairs. . . . VI THE CASTING OF THE RAM: DISCUSSION. . . . Possible...

  18. Development Program for Natural Aging Aluminum Casting Alloys

    Microsoft Academic Search

    Geoffrey K. Sigworth

    2004-01-01

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also

  19. Semisolid squeeze casting process of a ZL109 alloy

    Microsoft Academic Search

    Yanbo ZHAI; Changming LIU; Zhaotang HAN; Kai WANG

    2008-01-01

    The structure evolution of the ZL109 alloy in the process of semi-solid squeeze casting and the mechanical properties of the components were investigated. The results show that (1) the eutectic silicon phase in original billets is refined in the low super-heat casting process; (2) the eutectic structure in billets starts to fuse and the crystals of the eutectic silicon phase

  20. Freeze Casting of Porous Bioactive Glass and Bioceramics

    Microsoft Academic Search

    Kajal K. Mallick

    2009-01-01

    Highly porous network structures of hydroxyapatite, tricalcium phosphates, a bioactive glass as well as their composites have been fabricated using variations of camphene-, glycerol-, and ice-based freeze-casting techniques. The ball-milled slurries containing 10%-60% solid loading were cast at ambient tem- perature, followed by sublimation at temperatures between ? 701 and 601C. The green body was sintered in air to a