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Sample records for ceramic tile industry

  1. Ceramic tile expansion engine housing

    DOEpatents

    Myers, B.

    1995-04-11

    An expandable ceramic tile housing for a high temperature engine is disclosed wherein each tile is independently supported in place in an interlocking matrix by retention mechanisms which mechanically couple the individual ceramic tiles to an outer metal support housing while maintaining thermal isolation of the metal housing from the ceramic tiles. The ceramic tiles are formed with either an octagonal front face portion and a square shank portion or a square front face portion with an octagonal shank portion. The length of the sides of the octagonal front face portion on one tile is equal to the length of the sides of the square front face portion of adjoining tiles to permit formation of an interlocking matrix. Fibrous ceramic sealing material may be placed between radial and tangential facing surfaces of adjacent tiles to limit radial gas flow there between. Labyrinth-sealed pressure-controlled compartments may be established between the tile housing and the outer metal support housing to control radial gas flow. 8 figures.

  2. Ceramic tile expansion engine housing

    DOEpatents

    Myers, Blake

    1995-01-01

    An expandable ceramic tile housing for a high temperature engine is disclosed wherein each tile is independently supported in place in an interlocking matrix by retention mechanisms which mechanically couple the individual ceramic tiles to an outer metal support housing while maintaining thermal isolation of the metal housing from the ceramic tiles. The ceramic tiles are formed with either an octagonal front face portion and a square shank portion or a square front face portion with an octagonal shank portion. The length of the sides of the octagonal front face portion on one tile is equal to the length of the sides of the square front face portion of adjoining tiles to permit formation of an interlocking matrix. Fibrous ceramic sealing material may be placed between radial and tangential facing surfaces of adjacent tiles to limit radial gas flow therebetween. Labyrinth-sealed pressure-controlled compartments may be established between the tile housing and the outer metal support housing to control radial gas flow.

  3. Interlocking wettable ceramic tiles

    SciTech Connect

    Tabereaux, Jr., Alton T.; Fredrickson, Guy L.; Groat, Eric; Mroz, Thomas; Ulicny, Alan; Walker, Mark F.

    2005-03-08

    An electrolytic cell for the reduction of aluminum having a layer of interlocking cathode tiles positioned on a cathode block. Each tile includes a main body and a vertical restraining member to prevent movement of the tiles away from the cathode block during operation of the cell. The anode of the electrolytic cell may be positioned about 1 inch from the interlocking cathode tiles.

  4. Composite treatment of ceramic tile armor

    DOEpatents

    Hansen, James G. R.; Frame, Barbara J.

    2012-01-02

    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  5. Composite treatment of ceramic tile armor

    DOEpatents

    Hansen, James G. R. [Oak Ridge, TN; Frame, Barbara J [Oak Ridge, TN

    2010-12-14

    An improved ceramic tile armor has a core of boron nitride and a polymer matrix composite (PMC) facing of carbon fibers fused directly to the impact face of the tile. A polyethylene fiber composite backing and spall cover are preferred. The carbon fiber layers are cured directly onto the tile, not adhered using a separate adhesive so that they are integral with the tile, not a separate layer.

  6. Fibrous-Ceramic/Aerogel Composite Insulating Tiles

    NASA Technical Reports Server (NTRS)

    White, Susan M.; Rasky, Daniel J.

    2004-01-01

    Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

  7. Shaving Ceramic Tiles To Final Dimensions

    NASA Technical Reports Server (NTRS)

    Shaw, Ernest

    1992-01-01

    Combination of template and routing tool cuts ceramic tiles to final dimensions. Template guides router along precisely defined planes to accurately and uniformly shave chamfers on edge of tiles. Legs of template temporarily bonded to workpiece by double-backed adhesive tape. Adaptable to in-situ final machining of other nominally flat, narrow surfaces.

  8. Manufacture of ceramic tiles from fly ash

    DOEpatents

    Hnat, J.G.; Mathur, A.; Simpson, J.C.

    1999-08-10

    The present invention relates to a process for forming glass-ceramic tiles. Fly ash containing organic material, metal contaminants, and glass forming materials is oxidized under conditions effective to combust the organic material and partially oxidize the metallic contaminants and the glass forming materials. The oxidized glass forming materials are vitrified to form a glass melt. This glass melt is then formed into tiles containing metallic contaminants. 6 figs.

  9. Cutting Symmetrical Recesses In Soft Ceramic Tiles

    NASA Technical Reports Server (NTRS)

    Nesotas, Tony C.; Tyler, Brent

    1989-01-01

    Simple tool cuts hemispherical recesses in soft ceramic tiles. Designed to expose wires of thermocouples embedded in tiles without damaging leads. Creates neat, precise holes around wires. End mill includes axial hole to accommodate thermocouple wires embedded in material to be cut. Wires pass into hole without being bent or broken. Dimensions in inches. Used in place of such tools as dental picks, tweezers, spatulas, and putty knives.

  10. Manufacture of ceramic tiles from fly ash

    DOEpatents

    Hnat, James G.; Mathur, Akshay; Simpson, James C.

    1999-01-01

    The present invention relates to a process for forming glass-ceramic tiles. Fly ash containing organic material, metal contaminants, and glass forming materials is oxidized under conditions effective to combust the organic material and partially oxidize the metallic contaminants and the glass forming materials. The oxidized glass forming materials are vitrified to form a glass melt. This glass melt is then formed into tiles containing metallic contaminants.

  11. Wedge edge ceramic combustor tile

    DOEpatents

    Shaffer, James E.; Holsapple, Allan C.

    1997-01-01

    A multipiece combustor has a portion thereof being made of a plurality of ceramic segments. Each of the plurality of ceramic segments have an outer surface and an inner surface. Each of the plurality of ceramic segments have a generally cylindrical configuration and including a plurality of joints. The joints define joint portions, a first portion defining a surface being skewed to the outer surface and the inner surface. The joint portions have a second portion defining a surface being skewed to the outer surface and the inner surface. The joint portions further include a shoulder formed intermediate the first portion and the second portion. The joints provide a sealing interlocking joint between corresponding ones of the plurality of ceramic segments. Thus, the multipiece combustor having the plurality of ceramic segment with the plurality of joints reduces the physical size of the individual components and the degradation of the surface of the ceramic components in a tensile stress zone is generally eliminated reducing the possibility of catastrophic failures.

  12. Wedge edge ceramic combustor tile

    DOEpatents

    Shaffer, J.E.; Holsapple, A.C.

    1997-06-10

    A multipiece combustor has a portion thereof being made of a plurality of ceramic segments. Each of the plurality of ceramic segments have an outer surface and an inner surface. Each of the plurality of ceramic segments have a generally cylindrical configuration and including a plurality of joints. The joints define joint portions, a first portion defining a surface being skewed to the outer surface and the inner surface. The joint portions have a second portion defining a surface being skewed to the outer surface and the inner surface. The joint portions further include a shoulder formed intermediate the first portion and the second portion. The joints provide a sealing interlocking joint between corresponding ones of the plurality of ceramic segments. Thus, the multipiece combustor having the plurality of ceramic segment with the plurality of joints reduces the physical size of the individual components and the degradation of the surface of the ceramic components in a tensile stress zone is generally eliminated reducing the possibility of catastrophic failures. 7 figs.

  13. Air quality comparison between two European ceramic tile clusters

    NASA Astrophysics Data System (ADS)

    Minguillón, M. C.; Monfort, E.; Escrig, A.; Celades, I.; Guerra, L.; Busani, G.; Sterni, A.; Querol, X.

    2013-08-01

    The European ceramic tile industry is mostly concentrated in two clusters, one in Castelló (Spain) and another one in Modena (Italy). Industrial clusters may have problems to accomplish the EU air quality regulations because of the concentration of some specific pollutants and, hence, the feasibility of the industrial clusters can be jeopardised. The present work assesses the air quality in these ceramic clusters in 2008, when the new EU emission regulations where put into force. PM10 samples were collected at two sampling sites in the Modena ceramic cluster and one sampling site in the Castelló ceramic cluster. PM10 annual average concentrations were 12-14 μg m-3 higher in Modena than in Castelló, and were close to or exceeded the European limit. Air quality in Modena was mainly influenced by road traffic and, in a lower degree, the metalmechanical industry, as evidenced by the high concentrations of Mn, Cu, Zn, Sn and Sb registered. The stagnant weather conditions from Modena hindering dispersion of pollutants also contributed to the relatively high pollution levels. In Castelló, the influence of the ceramic industry is evidenced by the high concentrations of Ti, Se, Tl and Pb, whereas this influence is not seen in Modena. The difference in the impact of the ceramic industry on the air quality in the two areas was attributed to: better abatement systems in the spray-drier facilities in Modena, higher coverage of the areas for storage and handling of dusty raw materials in Modena, presence of two open air quarries in the Castelló region, low degree of abatement systems in the ceramic tile kilns in Castelló, and abundance of ceramic frit, glaze and pigment manufacture in Castelló as opposed to scarce manufacture of these products in Modena. The necessity of additional measures to fulfil the EU air quality requirements in the Modena region is evidenced, despite the high degree of environmental measures implemented in the ceramic industry. The Principal

  14. Firing ceramic tiles in solar energy equipment

    SciTech Connect

    Pasichnyi, V.V.; Berezhetskaya, V.Ya.; Chop, Yu.I.; Kashket, G.I.

    1987-03-01

    In the interest of satisfying the growing demand for glazed ceramic tiles and conserving the natural gas ordinarily used to fire them, the authors assess the feasibility of using a solar kiln for the process. Their design incorporates a parabolic reflector and a tracking system to continuously focus radiant solar energy on the tile. Their energy analysis includes such factors as solar thermal input, radiant heat transfer, and heat flow, the relationship between the firing time and the heat flow density, and the surface quality of the glaze and colorizer. Their results indicate that when the heat flow density rises above a level at which the specific expenditure of heat is no longer dependent on the color of the pigment, this expenditure or input comes to a quarter of what is currently needed using existing technologies and fuels.

  15. Two Views of Islam: Ceramic Tile Design and Miniatures.

    ERIC Educational Resources Information Center

    Macaulay, Sara Grove

    2001-01-01

    Describes an art project focusing on Islamic art that consists of two parts: (1) ceramic tile design; and (2) Islamic miniatures. Provides background information on Islamic art and step-by-step instructions for designing the Islamic tile and miniature. Includes learning objectives and resources on Islamic tile miniatures. (CMK)

  16. In-depth survey report: control technology for the ceramic industry at American Olean Tile Company, Lewisport, Kentucky

    SciTech Connect

    Godbey, F.W.; Mahon, R.D.

    1983-04-01

    The effectiveness of health-hazard control methods was evaluated at American Olean Tile Company, Lewisport, Kentucky in November, 1982. The company was selected for study based on results of an earlier survey. The company employed 198 workers to produce nonglazed quarry tile from clays containing crystalline silica. Air movement was measured at various sites, personal air samples were collected for respirable silica and total dust, and area air samples were collected for total dust. The authors recommend redesign of exhaust hoods in the grinding area; a ventilation technique combined with mechanical brushing for the automatic grinding wheel hold-down belts; use of replaceable, lined, and prefabricated sections of duct work; redesign of exhaust-duct pick up hoods around blenders and screens; and installation of a clean out/inspection door wherever there are long horizontal duct-work runs.

  17. In-depth survey report: control technology for the Ceramic Industry at American Olean Tile Company, Jackson, Tennessee

    SciTech Connect

    Godbey, F.W.; McKinnery, W.N.; Caplan, P.E.; Cooper, T.C.

    1983-06-01

    Health-hazard control methods were evaluated at American Olean Tile Company, Jackson, Tennessee in April, 1983. The company employed about 360 workers to produce glazed floor and wall tiles from ball clays, pyrophyllite, and flint. The pyrophyllite came from an area in which the deposits were known to be contaminated with crystalline silica. Air movement was measured, and personal and area air samples were collected for respirable crystalline silica and total dust. Crushing and grinding operations were completely automated. Grinding and pyrophyllite storage buildings were separated from the main production building. All conveyor systems were troughs or enclosed design, and open material-transfer points were equipped with local exhaust ventilation hoods. Exposure control was facilitated by good work and housekeeping practices, equipment maintenance, personal-protective equipment, medical and environmental monitoring, and isolation of workers from dust sources. Dust-control systems were effective in keeping worker exposures below permissible exposure limits. Average respirable crystalline silica content was 13% for dry and 15% for wet dust. The authors suggest an average hood face velocity of 100 feet per minute to reduce dry dust emissions from open transfer points, and periodic inspection of ducts for holes and partial blockages.

  18. Solar-energy treatment of ceramic tile. Final report

    SciTech Connect

    Harris, J.N.; Clayton, M.E.

    1981-12-01

    The 400 kW Advanced Components Test Facility was used to provide a concentrated source of solar energy for firing ceramic wall tile. A domed top cylindrical cavity with a white refractory fiber lining provided diffuse reflection of the concentrated solar beam directly onto the upper surface of the unfired wall tile. The tile were placed directly on the cavity floor in a circular pattern, centered at 45/sup 0/ intervals so that eight tile could be fired at one time. The tile and cavity walls were instrumented with thermocouples, and pyrometric cones were used to determine temperature distribution within the cavity. The glazed and unglazed solar fired tiles were subjected to standard ceramic testing procedures to determine: flatness, modulus of rupture, water absorption, porosity, bulk density, apparent specific gravity, percent linear thermal expansion and crystalline phases present in the fired bodies. These data were compared with the same data for commercial fired tiles from the same batch of raw materials. The glazed tile surfaces were compared with commercially fired tile for reflectance and color match. The major problems encountered were: cracking by thermal shock, and uneven shrinkage and glaze maturity across individual tile. The cavity also failed to provide even heating at all eight tile positions. An alternate air heat exchanger system is recommended to fire the tile by convection rather than direct radiation.

  19. Self-glazing ceramic tiles based on acidic igneous glasses

    SciTech Connect

    Merkin, A.P.; Nanazashvili, V.I.

    1988-07-01

    A technology was derived to produce self-glazing ceramic tiles based on single-component systems of acidic igneous (volcanic) glasses. A weakly alkaline solution of NaOH or KOH was used as the sealing water to activate the sintering process. Tests conducted on the self-glazing ceramic tiles showed that their water absorption amounts to 2.5-8%, linear shrinkage is 3.2-7%, and frost resistance amounts to 35-70 cycles. The application of acidic igneous glasses as the main raw material for the production of ceramic facing tiles made it possible to widen the raw material base and simplify the technology for fabricating ceramic facing tiles at lower cost. The use of waste products when processing perlite-bearing rocks, when carrying out mining and cutting of tuffs, slags, and tuff breccia for recovering cut materials was recommended.

  20. Installation of Ceramic Tile: Residential Thin-Set Methods.

    ERIC Educational Resources Information Center

    Short, Sam

    This curriculum guide contains materials for use in teaching a course on residential thin-set methods of tile installation. Covered in the individual units are the following topics: the tile industry; basic math; tools; measurement; safety in tile setting; installation materials and guidelines for their use; floors; counter tops and backsplashes;…

  1. Ceramic-ceramic shell tile thermal protection system and method thereof

    NASA Technical Reports Server (NTRS)

    Riccitiello, Salvatore R. (Inventor); Smith, Marnell (Inventor); Goldstein, Howard E. (Inventor); Zimmerman, Norman B. (Inventor)

    1986-01-01

    A ceramic reusable, externally applied composite thermal protection system (TPS) is proposed. The system functions by utilizing a ceramic/ceramic upper shell structure which effectively separates its primary functions as a thermal insulator and as a load carrier to transmit loads to the cold structure. The composite tile system also prevents impact damage to the atmospheric entry vehicle thermal protection system. The composite tile comprises a structurally strong upper ceramic/ceramic shell manufactured from ceramic fibers and ceramic matrix meeting the thermal and structural requirements of a tile used on a re-entry aerospace vehicle. In addition, a lightweight high temperature ceramic lower temperature base tile is used. The upper shell and lower tile are attached by means effective to withstand the extreme temperatures (3000 to 3200F) and stress conditions. The composite tile may include one or more layers of variable density rigid or flexible thermal insulation. The assembly of the overall tile is facilitated by two or more locking mechanisms on opposing sides of the overall tile assembly. The assembly may occur subsequent to the installation of the lower shell tile on the spacecraft structural skin.

  2. Effect of Workplace Noise on Hearing Ability in Tile and Ceramic Industry Workers in Iran: A 2-Year Follow-Up Study

    PubMed Central

    Mirmohammadi, Seyyed Jalil; Mehrparvar, Amir Houshang; Mollasadeghi, Abolfazl

    2013-01-01

    Introduction. Noise as a common physical hazard may lead to noise-induced hearing loss, an irreversible but preventable disorder. Annual audiometric evaluations help detect changes in hearing status before clinically significant hearing loss develops. This study was designed to track hearing threshold changes during 2-year follow-up among tile and ceramic workers. Methods. This follow-up study was conducted on 555 workers (totally 1110 ears). Subjects were divided into four groups according to the level of noise exposure. Hearing threshold in conventional audiometric frequencies was measured and standard threshold shift was calculated for each ear. Results. Hearing threshold was increased during 2 years of follow-up. Increased hearing threshold was most frequently observed at 4000, 6000, and 3000 Hz. Standard threshold shift was observed in 13 (2.34%), 49 (8.83%), 22 (3.96%), and 63 (11.35%) subjects in the first and second years of follow-up in the right and left ears, respectively. Conclusions. This study has documented a high incidence of noise-induced hearing loss in tile and ceramic workers that would put stress on the importance of using hearing protection devices. PMID:24453922

  3. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  4. Contact pressure distribution during the polishing process of ceramic tiles: A laboratory investigation

    NASA Astrophysics Data System (ADS)

    Sani, A. S. A.; Sousa, F. J. P.; Hamedon, Z.; Azhari, A.

    2016-02-01

    During the polishing process of porcelain tiles the difference in scratching speed between innermost and peripheral abrasives leads to pressure gradients linearly distributed along the radial direction of the abrasive tool. The aim of this paper is to investigate such pressure gradient in laboratory scale. For this purpose polishing tests were performed on ceramic tiles according to the industrial practices using a custom-made CNC tribometer. Gradual wear on both abrasives and machined surface of the floor tile were measured. The experimental results suggested that the pressure gradient tends to cause an inclination of the abraded surfaces, which becomes stable after a given polishing period. In addition to the wear depth of the machined surface, the highest value of gloss and finest surface finish were observed at the lowest point of the worn out surface of the ceramic floor tile corresponding to the point of highest pressure and lowest scratching speed.

  5. Ceramic tile grout removal & sealing using high power lasers

    SciTech Connect

    Lawrence, J.; Li, L.; Spencer, J.T.

    1996-12-31

    Work has been conducted using a Nd:YAG laser, a CO{sub 2} laser and a high power diode laser (HPDL) in order to determine the feasibility of removing contaminated tile grout from the void between adjoining vitrified ceramic tiles, and to seal the void permanently with a material having an impermeable surface glaze. Reported on in the paper are; the basic process phenomena, the process effectiveness, suitable vitrifiable material development, a heat affect study and a morphological and compositional analysis.

  6. A portable high-power diode laser-based single-stage ceramic tile grout sealing system

    NASA Astrophysics Data System (ADS)

    Lawrence, J.; Schmidt, M. J. J.; Li, L.; Edwards, R. E.; Gale, A. W.

    2002-02-01

    By means of a 60 W high-power diode laser (HPDL) and a specially developed grout material the void between adjoining ceramic tiles has been successfully sealed. A single-stage process has been developed which uses a crushed ceramic tile mix to act as a tough, inexpensive bulk substrate and a glazed enamel surface to provide an impervious surface glaze. The single-stage ceramic tile grout sealing process yielded seals produced in normal atmospheric conditions that displayed no discernible cracks and porosities. The single-stage grout is simple to formulate and easy to apply. Tiles were successfully sealed with power densities as low as 200 kW/ mm2 and at rates of up to 600 mm/ min. Bonding of the enamel to the crushed ceramic tile mix was identified as being primarily due to van der Waals forces and, on a very small scale, some of the crushed ceramic tile mix material dissolving into the glaze. In terms of mechanical, physical and chemical characteristics, the single-stage ceramic tile grout was found to be far superior to the conventional epoxy tile grout and, in many instances, matched and occasionally surpassed that of the ceramic tiles themselves. What is more, the development of a hand-held HPDL beam delivery unit and the related procedures necessary to lead to the commercialisation of the single-stage ceramic tile grout sealing process are presented. Further, an appraisal of the potential hazards associated with the use of the HPDL in an industrial environment and the solutions implemented to ensure that the system complies with the relevant safety standards are given.

  7. Fly ash of mineral coal as ceramic tiles raw material.

    PubMed

    Zimmer, A; Bergmann, C P

    2007-01-01

    The aim of this work was to evaluate the use of mineral coal fly ash as a raw material in the production of ceramic tiles. The samples of fly ash came from Capivari de Baixo, a city situated in the Brazilian Federal State of Santa Catarina. The fly ash and the raw materials were characterized regarding their physical chemical properties, and, based on these results; batches containing fly ash and typical raw materials for ceramic tiles were prepared. The fly ash content in the batches varied between 20 and 80 wt%. Specimens were molded using a uniaxial hydraulic press and were fired. All batches containing ash up to 60 wt% present adequate properties to be classified as several kinds of products in the ISO 13006 standard () regarding its different absorption groups (pressed). The results obtained indicate that fly ash, when mixed with traditional raw materials, has the necessary requirements to be used as a raw material for production of ceramic tiles. PMID:16540298

  8. Military Curriculum Materials for Vocational and Technical Education. Builders School, Ceramic Tile Setting 3-9.

    ERIC Educational Resources Information Center

    Ohio State Univ., Columbus. National Center for Research in Vocational Education.

    This course, for individualized or group instruction on ceramic tile setting, was developed from military sources for use in vocational education. The course provides students with skills in mortar preparation, surface preparation, tile layout planning, tile setting, tile cutting, and the grouting of tile joints. Both theory and shop assignments…

  9. Ballistic performance of polyurea-coated armor grade ceramic tiles

    NASA Astrophysics Data System (ADS)

    Samiee, Ahsan; Isaacs, Jon; Nemat-Nasser, Sia

    2010-04-01

    The use of ceramics as energy absorbents has been studied by many researchers and some improvements in the ballistic performance of ceramic tiles have been made by coating them with different classes of materials (e.g. E-glass/epoxy, carbon-fiber/epoxy, etc.). Using ceramics for energy absorbing applications leads to a significant weight reduction of the system. Therefore, any modification to the ceramic configuration in the system which leads to more energy absorption with the same or less areal density is significant. On the other hand, polyurea has been proved to be an excellent energy dissipating agent in many applications. Inspired by this, we are studying the effect of coating ceramics with polyurea and other materials, on the energy absorption and ballistic performance of the resulting ceramic-based composites. In this study, we investigate the effect of polyurea on ballistic efficiency of ceramic tiles. To this end, we have performed a set of penetration tests on polyurea-ceramic composites. In our experiments, a high velocity projectile is propelled to impact and perforate the ceramic-polyurea composite. The velocity and mass of the projectile are measured before and after the penetration. The change in the kinetic energy of the projectile is evaluated and compared for different polyurea-ceramic configurations (e.g., polyurea on front face, polyurea on back face, polyurea between two ceramic tiles, etc.). The experimental results suggest that polyurea is not as effective as other restraining materials such as E-glass/epoxy and carbon-fiber/epoxy.

  10. Modelling the viscoelasticity of ceramic tiles by finite element

    NASA Astrophysics Data System (ADS)

    Pavlovic, Ana; Fragassa, Cristiano

    2016-05-01

    This research details a numerical method aiming at investigating the viscoelastic behaviour of a specific family of ceramic material, the Grès Porcelain, during an uncommon transformation, known as pyroplasticity, which occurs when a ceramic tile bends under a combination of thermal stress and own weight. In general, the theory of viscoelasticity can be considered extremely large and precise, but its application on real cases is particularly delicate. A time-depending problem, as viscoelasticity naturally is, has to be merged with a temperature-depending situation. This paper investigates how the viscoelastic response of bending ceramic materials can be modelled by commercial Finite Elements codes.

  11. Analysis of Thick Sandwich Shells with Embedded Ceramic Tiles

    NASA Technical Reports Server (NTRS)

    Davila, Carlos G.; Smith, C.; Lumban-Tobing, F.

    1996-01-01

    The Composite Armored Vehicle (CAV) is an advanced technology demonstrator of an all-composite ground combat vehicle. The CAV upper hull is made of a tough light-weight S2-glass/epoxy laminate with embedded ceramic tiles that serve as armor. The tiles are bonded to a rubber mat with a carefully selected, highly viscoelastic adhesive. The integration of armor and structure offers an efficient combination of ballistic protection and structural performance. The analysis of this anisotropic construction, with its inherent discontinuous and periodic nature, however, poses several challenges. The present paper describes a shell-based 'element-layering' technique that properly accounts for these effects and for the concentrated transverse shear flexibility in the rubber mat. One of the most important advantages of the element-layering technique over advanced higher-order elements is that it is based on conventional elements. This advantage allows the models to be portable to other structural analysis codes, a prerequisite in a program that involves the computational facilities of several manufacturers and government laboratories. The element-layering technique was implemented into an auto-layering program that automatically transforms a conventional shell model into a multi-layered model. The effects of tile layer homogenization, tile placement patterns, and tile gap size on the analysis results are described.

  12. Industrial Ceramics: Secondary Schools.

    ERIC Educational Resources Information Center

    New York City Board of Education, Brooklyn, NY. Bureau of Curriculum Development.

    The expanding use of ceramic products in today's world can be seen in the areas of communications, construction, aerospace, textiles, metallurgy, atomic energy, and electronics. The demands of science have brought ceramics from an art to an industry using mass production and automated processes which requires the services of great numbers as the…

  13. Prevalence of Cardiovascular Risk Factors among Tile and Ceramic Workers in Yazd, Iran

    PubMed Central

    Mehrparvar, Amir Houshang; Mirmohammadi, Seyyed Jalil; Heydari, Mohammad; Samimi, Ehsan; Zohal, Mahnaz

    2013-01-01

    Introduction. Cardiovascular disorders (CVDs) are among the most important diseases in the world and determination of their risk factors is essential for primary and secondary prevention. This study aimed to evaluate these risk factors in workers of tile and ceramic industry, a main industry in Yazd. Materials and Methods. In a cross-sectional study, 1075 tile and ceramic workers were selected by simple sampling method. BMI, blood pressure, FBS, and lipid profile were measured and compared to international standards. Results. 731 individuals (68%) had at least one risk factor, and 52%, 12%, 3%, and 0.7% had one, two, three, and four risk factors, respectively. The most common risk factor was abnormal BMI (49.6%); low HDL (48.4%) and high TG (14.1%) were in the second and third orders. Conclusion. This study showed a relatively high prevalence for CVD risk factors among tile and ceramic workers. Low HDL, high TG, and overweight were the most frequent risk factors in this population. PMID:24967143

  14. Prevalence of Cardiovascular Risk Factors among Tile and Ceramic Workers in Yazd, Iran.

    PubMed

    Mehrparvar, Amir Houshang; Mirmohammadi, Seyyed Jalil; Mostaghaci, Mehrdad; Bahaloo, Maryam; Heydari, Mohammad; Samimi, Ehsan; Zohal, Mahnaz; Davari, Mohammad Hossein

    2013-01-01

    Introduction. Cardiovascular disorders (CVDs) are among the most important diseases in the world and determination of their risk factors is essential for primary and secondary prevention. This study aimed to evaluate these risk factors in workers of tile and ceramic industry, a main industry in Yazd. Materials and Methods. In a cross-sectional study, 1075 tile and ceramic workers were selected by simple sampling method. BMI, blood pressure, FBS, and lipid profile were measured and compared to international standards. Results. 731 individuals (68%) had at least one risk factor, and 52%, 12%, 3%, and 0.7% had one, two, three, and four risk factors, respectively. The most common risk factor was abnormal BMI (49.6%); low HDL (48.4%) and high TG (14.1%) were in the second and third orders. Conclusion. This study showed a relatively high prevalence for CVD risk factors among tile and ceramic workers. Low HDL, high TG, and overweight were the most frequent risk factors in this population. PMID:24967143

  15. Biofilm formation on the surface of ceramic tiles.

    PubMed

    Sessa, R; Di Pietro, M; Zamparelli, M; Schiavoni, G; Del Piano, M

    2000-10-01

    The aim of the study was to investigate the formation of biofilm on the surface of ceramic tiles, widely present in public and private buildings, using six parallel flow chambers. Our flow system was conceived and made to compare biofilm results by parallel distributed rectangular tiles. The tiles, divided into two identical A and B sections, were placed within the flow chambers. Biofilm formation was performed after 72 h and was quantified by viable counts of bacteria. Average viable counts ranged from 1.1x10(7) to 7.3x10(7) cfu cm(-2) and from 1.1x10(7) to 5.8x10(7) cfu cm(-2) respectively for biofilm A and B sections. As statistical analysis does not show significant differences, we can conclude that biofilms obtained were so similar to each other that they confirmed the system reproducibility. Our next step will be to use our system to study Legionella pneumophila and to evaluate the efficacy of antibacterial agents. PMID:11061629

  16. Process-generated nanoparticles from ceramic tile sintering: Emissions, exposure and environmental release.

    PubMed

    Fonseca, A S; Maragkidou, A; Viana, M; Querol, X; Hämeri, K; de Francisco, I; Estepa, C; Borrell, C; Lennikov, V; de la Fuente, G F

    2016-09-15

    The ceramic industry is an industrial sector in need of significant process changes, which may benefit from innovative technologies such as laser sintering of ceramic tiles. Such innovations result in a considerable research gap within exposure assessment studies for process-generated ultrafine and nanoparticles. This study addresses this issue aiming to characterise particle formation, release mechanisms and their impact on personal exposure during a tile sintering activity in an industrial-scale pilot plant, as a follow-up of a previous study in a laboratory-scale plant. In addition, possible particle transformations in the exhaust system, the potential for particle release to the outdoor environment, and the effectiveness of the filtration system were also assessed. For this purpose, a tiered measurement strategy was conducted. The main findings evidence that nanoparticle emission patterns were strongly linked to temperature and tile chemical composition, and mainly independent of the laser treatment. Also, new particle formation (from gaseous precursors) events were detected, with nanoparticles <30nm in diameter being formed during the thermal treatment. In addition, ultrafine and nano-sized airborne particles were generated and emitted into workplace air during sintering process on a statistically significant level. These results evidence the risk of occupational exposure to ultrafine and nanoparticles during tile sintering activity since workers would be exposed to concentrations above the nano reference value (NRV; 4×10(4)cm(-3)), with 8-hour time weighted average concentrations in the range of 1.4×10(5)cm(-3) and 5.3×10(5)cm(-3). A potential risk for nanoparticle and ultrafine particle release to the environment was also identified, despite the fact that the efficiency of the filtration system was successfully tested and evidenced a >87% efficiency in particle number concentrations removal. PMID:26848012

  17. Parametric Weight Comparison of Advanced Metallic, Ceramic Tile, and Ceramic Blanket Thermal Protection Systems

    NASA Technical Reports Server (NTRS)

    Myers, David E.; Martin, Carl J.; Blosser, Max L.

    2000-01-01

    A parametric weight assessment of advanced metallic panel, ceramic blanket, and ceramic tile thermal protection systems (TPS) was conducted using an implicit, one-dimensional (I-D) finite element sizing code. This sizing code contained models to account for coatings fasteners, adhesives, and strain isolation pads. Atmospheric entry heating profiles for two vehicles, the Access to Space (ATS) vehicle and a proposed Reusable Launch Vehicle (RLV), were used to ensure that the trends were not unique to a certain trajectory. Ten TPS concepts were compared for a range of applied heat loads and substructural heat capacities to identify general trends. This study found the blanket TPS concepts have the lightest weights over the majority of their applicable ranges, and current technology ceramic tiles and metallic TPS concepts have similar weights. A proposed, state-of-the-art metallic system which uses a higher temperature alloy and efficient multilayer insulation was predicted to be significantly lighter than the ceramic tile stems and approaches blanket TPS weights for higher integrated heat loads.

  18. Computational modeling of thin ceramic tiles backed by thin substrates

    SciTech Connect

    Walker, J.D.; Anderson, C.E. Jr.; Cox, P.A.

    1995-12-31

    Building on the work of Wilkins, Eulerian hydrocode calculations were performed with ceramic models to examine the behavior of thin ceramic tiles backed by a thin substrate. In order to match ballistic limit data it was necessary to include a pressure dependent flow stress for failed ceramic. Reasonable agreement is found between the modified model and ballistic limit data for a simulated armor piercing round impacting an AD-85 alumina/6061T6 aluminum laminate. Based upon this success, the modified model was used to examine the performance of a SiC/6061T6 aluminum laminate when impacted by an M80 ball round (7.62 mm) at muzzle velocity. The projectile undergoes large deformation, as does the aluminum backing sheet. The computational results indicate, for the M80 projectile impacting at muzzle velocity, that the ballistic limit thickness for the SiC/aluminum laminate should weigh 10% less than the ballistic limit thickness for steel. The talk will include a video tape of calculations.

  19. High-Strength, Low-Shrinkage Ceramic Tiles

    NASA Technical Reports Server (NTRS)

    Wheeler, W. H.; Creedon, J. F.

    1986-01-01

    Addition of refractory fibers and whiskers to insulating tiles composed primarily of fibrous silica, such as those used on the skin of Space Shuttle orbiter, greatly improves properties. New composition suitable for lightweight, thermally-stable mirror blanks and as furnace and kiln insulation. Improved tiles made with current tile-fabrication processes. For given density, tiles containing silicon carbide and boron additives stronger in flexure than tiles made from silica alone. In addition, tiles with additives nearly immune to heat distortion, whereas pure-silica tiles shrink and become severely distorted.

  20. Porosity detection in ceramic armor tiles via ultrasonic time-of-flight

    SciTech Connect

    Margetan, Frank J.; Richter, Nathaniel; Jensen, Terrence

    2011-06-23

    Some multilayer armor panels contain ceramic tiles as one constituent, and porosity in the tiles can affect armor performance. It is well known that porosity in ceramic materials leads to a decrease in ultrasonic velocity. We report on a feasibility study exploring the use of ultrasonic time-of-flight (TOF) to locate and characterize porous regions in armor tiles. The tiles in question typically have well-controlled thickness, thus simplifying the translation of TOF data into velocity data. By combining UT velocity measurements and X-ray absorption measurements on selected specimens, one can construct a calibration curve relating velocity to porosity. That relationship can then be used to translate typical ultrasonic C-scans of TOF-versus-position into C-scans of porosity-versus-position. This procedure is demonstrated for pulse/echo, focused-transducer inspections of silicon carbide (SiC) ceramic tiles.

  1. Porosity Detection in Ceramic Armor Tiles via Ultrasonic Time-Of

    NASA Astrophysics Data System (ADS)

    Margetan, Frank J.; Richter, Nathaniel; Jensen, Terrence

    2011-06-01

    Some multilayer armor panels contain ceramic tiles as one constituent, and porosity in the tiles can affect armor performance. It is well known that porosity in ceramic materials leads to a decrease in ultrasonic velocity. We report on a feasibility study exploring the use of ultrasonic time-of-flight (TOF) to locate and characterize porous regions in armor tiles. The tiles in question typically have well-controlled thickness, thus simplifying the translation of TOF data into velocity data. By combining UT velocity measurements and X-ray absorption measurements on selected specimens, one can construct a calibration curve relating velocity to porosity. That relationship can then be used to translate typical ultrasonic C-scans of TOF-versus-position into C-scans of porosity-versus-position. This procedure is demonstrated for pulse/echo, focused-transducer inspections of silicon carbide (SiC) ceramic tiles.

  2. Effect of biological treatment of the ceramic mass on the drying and firing of facing tiles

    SciTech Connect

    Baranov, V.V.; Sidorova, V.A.; Skripnik, V.P.; Solnyshkina, T.N.; Vainberg, S.N.; Vlasov, A.S.; Yashchenko, O.I.

    1985-12-01

    The authors studied the ceramic masses of the Minsk Building Materials Production complex (MZSM) and the Kishinev FinishingMaterials Plant (KZOM) having the following compositions: MZSM--48% Vesejovsk VGP clay, 22% nepheline concentrate, 17% quartz sand, 8% dolomite, 5% title scrap, and above 100% 3% bentonite, 0.1% soda ash, and 0.28% liquid glass; KZOM-48% Veselovsk VGP clay, 28% nepheline-syenite, 8% limestone filings (scrap), 16% title scrap, and, above 100%, 1% bentonite and 3% sodium tripolyphosphate. Improving the quality of ceramic tiles and reducing the mineral and fuel-energy consumption in their production are among the practical industrial problems. This paper discusses a method of solving them by improving the drying and firing processes of the products.

  3. Optimal Non-Invasive Fault Classification Model for Packaged Ceramic Tile Quality Monitoring Using MMW Imaging

    NASA Astrophysics Data System (ADS)

    Agarwal, Smriti; Singh, Dharmendra

    2016-04-01

    Millimeter wave (MMW) frequency has emerged as an efficient tool for different stand-off imaging applications. In this paper, we have dealt with a novel MMW imaging application, i.e., non-invasive packaged goods quality estimation for industrial quality monitoring applications. An active MMW imaging radar operating at 60 GHz has been ingeniously designed for concealed fault estimation. Ceramic tiles covered with commonly used packaging cardboard were used as concealed targets for undercover fault classification. A comparison of computer vision-based state-of-the-art feature extraction techniques, viz, discrete Fourier transform (DFT), wavelet transform (WT), principal component analysis (PCA), gray level co-occurrence texture (GLCM), and histogram of oriented gradient (HOG) has been done with respect to their efficient and differentiable feature vector generation capability for undercover target fault classification. An extensive number of experiments were performed with different ceramic tile fault configurations, viz., vertical crack, horizontal crack, random crack, diagonal crack along with the non-faulty tiles. Further, an independent algorithm validation was done demonstrating classification accuracy: 80, 86.67, 73.33, and 93.33 % for DFT, WT, PCA, GLCM, and HOG feature-based artificial neural network (ANN) classifier models, respectively. Classification results show good capability for HOG feature extraction technique towards non-destructive quality inspection with appreciably low false alarm as compared to other techniques. Thereby, a robust and optimal image feature-based neural network classification model has been proposed for non-invasive, automatic fault monitoring for a financially and commercially competent industrial growth.

  4. Thermal insulation attaching means. [adhesive bonding of felt vibration insulators under ceramic tiles

    NASA Technical Reports Server (NTRS)

    Leger, L. J. (Inventor)

    1978-01-01

    An improved isolation system is provided for attaching ceramic tiles of insulating material to the surface of a structure to be protected against extreme temperatures of the nature expected to be encountered by the space shuttle orbiter. This system isolates the fragile ceramic tiles from thermally and mechanically induced vehicle structural strains. The insulating tiles are affixed to a felt isolation pad formed of closely arranged and randomly oriented fibers by means of a flexible adhesive and in turn the felt pad is affixed to the metallic vehicle structure by an additional layer of flexible adhesive.

  5. Electrospun SiO2 "necklaces" on unglazed ceramic tiles: a planarizing strategy

    NASA Astrophysics Data System (ADS)

    Di Mauro, Alessandro; Fragalà, Maria Elena

    2015-05-01

    Silica based nanofibres have been deposited on unglazed ceramic tiles by combining electrospinning and sol-gel processes. Poly(vinyl pyrrolidone) (PVP) alcoholic solutions and commercial spin on glass (Accuglass) mixtures have been used to obtain composite fibrous non-woven mats totally converted, after thermal annealing at 600 °C, to SiO2 microsphere "necklaces". The possibility to get an uniform fibres coverage onto the tile surface confirms the validity of electrospinning (easily scalable to large surface samples) as coating strategy to cover the macroscopic defects typical of the polished unglazed tile surface and improve surface planarization.

  6. Hydrothermally prepared inorganic siliceous wastes: Hydrothermal reaction of calcareous and steatite ceramic tile wastes

    SciTech Connect

    Maenami, Hiroki; Yamamoto, Takeyuki; Ishida, Hideki

    1996-12-31

    Possibility of solidification of various ceramic wastes by hydrothermal processing was investigated. The starting materials were feldspathic porcelain tile waste, steatite ceramic tile waste, and calcareous ceramic tile waste. These were mixed with CaO so as to obtain a Ca/Si molar ratio of 0.5. After forming, they were cured for 2 to 20 h under the saturated steam pressure at 200{degrees}C. Although the SiO{sub 2} content of these ceramic wastes was about 70 mass% and they contain various alkaline ions and alkaline earth ions, solidified specimens with flexural strength up to 35MPa were obtained. This is within the range of strengths when quartz or fused silica is used as pure SiO{sub 2} sources. Formation of tobermorite, which was detected in all systems after 2 h of curing, was considered to affect the increase of the strength. It was found that there is a possibility of aluminum and alkali ions being included in the structure of the formed tobermorite. In the case of using steatite ceramic tile waste containing Mg, magnesium silicate hydrates were also formed. The modal pore diameter shifted to 0.01 {mu} m with the formation of these hydrates and there was correlation between the flexural strength and the pore size distribution.

  7. Thermo Physical Characteristics of Vitrified Tile Polishing Waste for Use in Traditional Ceramics-An Initiative of Cgcri, Naroda Centre

    NASA Astrophysics Data System (ADS)

    Misra, S. N.; Machhoya, B. B.; Savsani, R. M.

    This paper reports the thermo physical characteristics of Vitrified tile polishing waste materials. As such growing production of vitrified tiles in the country generate large volume of this waste obtained during processing, polishing and cutting of the vitrified tiles to the tune of nearly 10-15 tonnes per day from each plant. The characteristic features of these materials are being studied and investigated to develop suitable technology for finding its gainful use especially in the traditional ceramics. It is known that ceramic as such building materials industry could be a large raw materials consumer and being heterogeneous and thus could utilize this vast quantity as the raw materials. However, the main problem would be it's firing nature as it showed thermal deformation after a particular temperature. Interestingly, the production process of most of the traditional ceramics follows a similar pattern starting from the raw materials processing up to a level of firing. Hence, to suggest suitable utility in the traditional ceramics as raw materials, it was the prime requisite that these waste must be thoroughly studied w. r. t various thermo physical characteristics to make use in this sectors. Hence, the present paper interestingly gone up to various study such as raw materials nature, particle size distribution, chemistry, XRD and DTA study for understanding typical physico chemical properties, and finally thermal properties to make it suitable for use in traditional ceramic industries. The higher fineness of the waste materials indicates its usefulness without extra grinding. The chemistry of typical sludge shows contamination from abrasive particles, sorrel cement bonding materials etc. originated from the polishing wheel and needs special precaution while suggesting use in the ceramic sectors. The firing characteristics of the sludge materials produces a foamy and spongy shapes and this could be the main guiding parameters in selecting the end use of the

  8. Evaluation of angle dependence in spectral emissivity of ceramic tiles measured by FT-IR

    NASA Astrophysics Data System (ADS)

    Kobayashi, C.; Ogasawara, N.; Yamada, H.; Yamada, S.; Kikuchi, T.

    2015-05-01

    Ceramic tiles are widely used for building walls. False detections are caused in inspections by infrared thermography because of the infrared reflection and angle dependence of emissivity. As the first problem, ceramic tile walls are influenced from backgrounds reflection. As the second problem, in inspection for tall buildings, the camera angles are changed against the height. Thus, to reveal the relation between the emissivity and angles is needed. However, there is very little data about it. It is impossible to decrease the false detection on ceramic tile walls without resolving these problems; background reflection and angle dependence of emissivity. In this study, the angle problem was investigated. The purpose is to establish a revision method in the angle dependence of the emissivity for infrared thermography. To reveal the relation between the emissivity and angles, the spectral emissivity of a ceramic tile at various angles was measured by FT-IR and infrared thermographic instrument. These two experimental results were compared with the emissivity-angle curves from the theoretical formula. In short wavelength range, the two experimental results showed similar behavior, but they did not agree with the theoretical curve. This will be the subject of further study. In long wavelength range, the both experimental results almost obeyed the theoretical curve. This means that it is possible to revise the angle dependence of spectral emissivity, for long wavelength range.

  9. Water reservoir as resource of raw material for ceramic industry

    NASA Astrophysics Data System (ADS)

    Irie, M.; Tarhouni, J.

    2015-04-01

    The industries related to the ceramics such as construction bricks, pottery and tile are the important sectors that cover the large part of the working population in Tunisia. The raw materials, clay or silt are excavated from opencast site of limestone clay stratum. The opencast site give the negative impact on landscape and environment, risks of landslide, soil erosion etc. On the other hand, a most serious problem in water resource management, especially in arid land such as Tunisia, is sedimentation in reservoirs. Sediment accumulation in the reservoirs reduces the water storage capacity. The authors proposed the exploitation of the sediment as raw material for the ceramics industries in the previous studies because the sediment in Tunisia is fine silt. In this study, the potential of the water reservoirs in Tunisia as the resource of the raw material for the ceramics industries is estimated from the sedimentation ratio in the water reservoirs.

  10. Ceramics for ATS industrial turbines

    SciTech Connect

    Wenglarz, R.; Ali, S.; Layne, A.

    1996-05-01

    US DOE and most US manufacturers of stationary gas turbines are participating in a major national effort to develop advanced turbine systems (ATS). The ATS program will achieve ultrahigh efficiencies, environmental superiority, and cost competitiveness compared with current combustion turbine systems. A major factor in the improved efficiencies of simple cycle ATS gas turbines will be higher operating efficiencies than curren engines. These temperatures strain the limits of metallic alloy and flow-path cooling technologies. Ceramics materials offer a potential alterative to cooled turbine alloys for ATS turbines due to higher melting points than metallics. This paper evaluates ceramics technology and plant economic issues for ATS industrial turbine systems. A program with the objective of demonstrating first-stage ceramic vanes in a commerical industrial turbine is also described.

  11. Sewage sludge ash characteristics and potential for use in bricks, tiles and glass ceramics.

    PubMed

    Lynn, Ciarán J; Dhir, Ravindra K; Ghataora, Gurmel S

    2016-01-01

    The characteristics of sewage sludge ash (SSA) and its use in ceramic applications pertaining to bricks, tiles and glass ceramics have been assessed using the globally published literature in the English medium. It is shown that SSA possesses similar chemical characteristics to established ceramic materials and under heat treatment achieves the targeted densification, strength increases and absorption reductions. In brick and tile applications, technical requirements relating to strength, absorption and durability are achievable, with merely manageable performance reductions with SSA as a partial clay replacement. Fluxing properties of SSA facilitate lower firing temperatures during ceramics production, although reductions in mix plasticity leads to higher forming water requirements. SSA glass ceramics attained strengths in excess of natural materials such as granite and marble and displayed strong durability properties. The thermal treatment and nature of ceramic products also effectively restricted heavy metal leaching to low levels. Case studies, predominantly in bricks applications, reinforce confidence in the material with suitable technical performances achieved in practical conditions. PMID:27386979

  12. Program-technical complex for sorting ceramic tiles with the method of artificial intellect

    NASA Astrophysics Data System (ADS)

    Aliyev, Namik; Aliyev, Elchin

    2001-08-01

    Development of areas of automated systems of management of technological processes and systems of local automation requires the resolving of a set of questions on identification of production operations, working out industrial methods of measuring and control. Program-technical complex containing the systems of artificial vision, integrating device and dynamic expert systems of ready-product quality control in the example of decorative tile are examined at this work. The problem of identification of image can not be fully formalized and solved with the usage of strict algorithmic procedures and mathematical methods. Due to the mentioned fact, the development of intellectual programming methods- expert systems of image identification should provide effectiveness of mathematical methods of processing and heuristic programming with the expert knowledge of characteristics in analyzed systems. Implementation of the proposed complex, spares the specialist from routine job, allows timely spotting of technological process, solves the problem of sorting of ceramic materials in real time frame. In the meantime, the implementation of the system in dialog mode gives suggestions and recommendations.

  13. Surface defect detection in tiling Industries using digital image processing methods: analysis and evaluation.

    PubMed

    Karimi, Mohammad H; Asemani, Davud

    2014-05-01

    Ceramic and tile industries should indispensably include a grading stage to quantify the quality of products. Actually, human control systems are often used for grading purposes. An automatic grading system is essential to enhance the quality control and marketing of the products. Since there generally exist six different types of defects originating from various stages of tile manufacturing lines with distinct textures and morphologies, many image processing techniques have been proposed for defect detection. In this paper, a survey has been made on the pattern recognition and image processing algorithms which have been used to detect surface defects. Each method appears to be limited for detecting some subgroup of defects. The detection techniques may be divided into three main groups: statistical pattern recognition, feature vector extraction and texture/image classification. The methods such as wavelet transform, filtering, morphology and contourlet transform are more effective for pre-processing tasks. Others including statistical methods, neural networks and model-based algorithms can be applied to extract the surface defects. Although, statistical methods are often appropriate for identification of large defects such as Spots, but techniques such as wavelet processing provide an acceptable response for detection of small defects such as Pinhole. A thorough survey is made in this paper on the existing algorithms in each subgroup. Also, the evaluation parameters are discussed including supervised and unsupervised parameters. Using various performance parameters, different defect detection algorithms are compared and evaluated. PMID:24502941

  14. Wind-Resistant Filler for Tile Gaps

    NASA Technical Reports Server (NTRS)

    Bellavia, J.; Quigley, I. A.; Callahan, T. S.

    1982-01-01

    Filler developed for gaps between insulating tiles on Space Shuttle finds application in industries that use tiles for thermal or environmental protection. Filler consists of tight-fitting ceramic tubes and fibrous alumina. Combination resists high wind loads while providing requisite heat protection. Quartz-thread stitching holds envelope together.

  15. Study of dynamic structure and heat and mass transfer of a vertical ceramic tiles dryer using CFD simulations

    NASA Astrophysics Data System (ADS)

    Kriaa, Wassim; Bejaoui, Salma; Mhiri, Hatem; Le Palec, Georges; Bournot, Philippe

    2014-02-01

    In this study, we developed a two-dimensional Computational Fluid Dynamics (CFD) model to simulate dynamic structure and heat and mass transfer of a vertical ceramic tiles dryer (EVA 702). The carrier's motion imposed the choice of a dynamic mesh based on two methods: "spring based smoothing" and "local remeshing". The dryer airflow is considered as turbulent ( Re = 1.09 × 105 at the dryer inlet), therefore the Re-Normalization Group model with Enhanced Wall Treatment was used as a turbulence model. The resolution of the governing equation was performed with Fluent 6.3 whose capacities do not allow the direct resolution of drying problems. Thus, a user defined scalar equation was inserted in the CFD code to model moisture content diffusion into tiles. User-defined functions were implemented to define carriers' motion, thermo-physical properties… etc. We adopted also a "two-step" simulation method: in the first step, we follow the heat transfer coefficient evolution (Hc). In the second step, we determine the mass transfer coefficient (Hm) and the features fields of drying air and ceramic tiles. The found results in mixed convection mode (Fr = 5.39 at the dryer inlet) were used to describe dynamic and thermal fields of airflow and heat and mass transfer close to the ceramic tiles. The response of ceramic tiles to heat and mass transfer was studied based on Biot numbers. The evolutions of averages temperature and moisture content of ceramic tiles were analyzed. Lastly, comparison between experimental and numerical results showed a good agreement.

  16. Comparison of slime-producing coagulase-negative Staphylococcus colonization rates on vinyl and ceramic tile flooring materials.

    PubMed

    Yazgi, H; Uyanik, M H; Ayyildiz, A

    2009-01-01

    This study investigated the colonization of slime-producing coagulase-negative Staphylococcus (CoNS) in 80 patient wards in Turkey (40 vinyl and 40 ceramic tile floors). A total of 480 samples that included 557 CoNS isolates were obtained. Slime production was investigated with the Christensen method and methicillin-susceptibility was tested by the disk-diffusion method. There was a significant difference in the percentage of slime-producing CoNS isolates on vinyl (12.4%) versus ceramic tile flooring (4.4%). From vinyl flooring, the percentage of slime producing methicillin-resistant CoNS (MRCoNS) (8.9%) was significantly higher than for methicillin-sensitive CoNS (MSCoNS) (3.6%), whereas there was no difference from ceramic tile flooring (2.5% MRCoNS versus 1.8% MSCoNS). The most commonly isolated slime-producing CoNS species was S. epidermidis on both types of flooring. It is concluded that vinyl flooring seems to be a more suitable colonization surface for slime-producing CoNS than ceramic tile floors. Further studies are needed to investigate bacterial strains colonized on flooring materials, which are potential pathogens for nosocomial infections. PMID:19589249

  17. Ceramics, Project Ideas for Industrial Arts.

    ERIC Educational Resources Information Center

    Hastings, James R., Ed.

    This book of ceramic project ideas is for teacher or student use in secondary industrial arts courses. It was developed in a workshop by teachers. The content objectives are to provide useful projects and units of instruction and to give direction to ceramics instruction which is in keeping with a changing technology. Forty-one project plans are…

  18. Micro-XRF for characterization of Moroccan glazed ceramics and Portuguese tiles

    NASA Astrophysics Data System (ADS)

    Guilherme, A.; Manso, M.; Pessanha, S.; Zegzouti, A.; Elaatmani, M.; Bendaoud, R.; Coroado, J.; dos Santos, J. M. F.; Carvalho, M. L.

    2013-02-01

    A set of enamelled terracotta samples (Zellij) collected from five different monuments in Morocco were object of study. With the aim of characterizing these typically Moroccan artistic objects, X-ray spectroscopic techniques were used as analytical tool to provide elemental and compound information. A lack of information about these types of artistic ceramics is found by the research through international scientific journals, so this investigation is an opportunity to fulfill this gap. For this purpose, micro-Energy Dispersive X-ray Fluorescence (μ-EDXRF), and wavelength dispersive X-ray Fluorescence (WDXRF) and X-ray Diffraction (XRD) were the chosen methods. As complementary information, a comparison with other sort of artistic pottery objects is given, more precisely with Portuguese glazed wall tiles (Azulejos), based in the Islamic pottery traditions. Differences between these two types of decorative pottery were found and presented in this manuscript.

  19. Modelling runoff on ceramic tile roofs using the kinematic wave equations.

    PubMed

    Silveira, A; Abrantes, J R C B; de Lima, J L M P; Lira, L C

    2016-01-01

    Generally, roofs are the best candidates for rainwater harvesting. In this context, the correct evaluation of the quantity and quality of runoff from roofs is essential to effectively design rainwater harvesting systems. This study aims to evaluate the performance of a kinematic wave based numerical model in simulating runoff on sloping roofs, by comparing the numerical results with the ones obtained from laboratory rainfall simulations on a real-scale Lusa ceramic tile roof. For all studied slopes, simulated discharge hydrographs had a good adjust to observed ones. Coefficient of determination and Nash-Sutcliffe efficiency values were close to 1.0. Particularly, peak discharges, times to peak, peak durations and runoff volumes were very well simulated. PMID:27232420

  20. Modelling runoff on ceramic tile roofs using the kinematic wave equations

    NASA Astrophysics Data System (ADS)

    Silveira, Alexandre; Abrantes, João; de Lima, João; Lira, Lincoln

    2016-04-01

    Rainwater harvesting is a water saving alternative strategy that presents many advantages and can provide solutions to address major water resources problems, such as fresh water scarcity, urban stream degradation and flooding. In recent years, these problems have become global challenges, due to climatic change, population growth and increasing urbanisation. Generally, roofs are the first to come into contact with rainwater; thus, they are the best candidates for rainwater harvesting. In this context, the correct evaluation of roof runoff quantity and quality is essential to effectively design rainwater harvesting systems. Despite this, many studies usually focus on the qualitative aspects in detriment of the quantitative aspects. Laboratory studies using rainfall simulators have been widely used to investigate rainfall-runoff processes. These studies enabled a detailed exploration and systematic replication of a large range of hydrologic conditions, such as rainfall spatial and temporal characteristics, providing for a fast way to obtain precise and consistent data that can be used to calibrate and validate numerical models. This study aims to evaluate the performance of a kinematic wave based numerical model in simulating runoff on sloping roofs, by comparing the numerical results with the ones obtained from laboratory rainfall simulations on a real-scale ceramic tile roof (Lusa tiles). For all studied slopes, simulated discharge hydrographs had a good adjust to observed ones. Coefficient of determination and Nash-Sutcliffe efficiency values were close to 1.0. Particularly, peak discharges, times to peak and peak durations were very well simulated.

  1. Possible production of ceramic tiles from marine dredging spoils alone and mixed with other waste materials.

    PubMed

    Baruzzo, Daniela; Minichelli, Dino; Bruckner, Sergio; Fedrizzi, Lorenzo; Bachiorrini, Alessandro; Maschio, Stefano

    2006-06-30

    Dredging spoils, due to their composition could be considered a new potential source for the production of monolithic ceramics. Nevertheless, abundance of coloured oxides in these materials preclude the possibility of obtaining white products, but not that of producing ceramics with a good mechanical behaviour. As goal of the present research we have produced and studied samples using not only dredging spoils alone, but also mixtures with other waste materials such as bottom ashes from an incinerator of municipal solid waste, incinerated seawage sludge from a municipal seawage treatment plant and steelworks slag. Blending of different components was done by attrition milling. Powders were pressed into specimens which were air sintered in a muffle furnace and their shrinkage on firing was determined. Water absorption, density, strength, hardness, fracture toughness, thermal expansion coefficient of the fired bodies were measured; XRD and SEM images were also examined. The fired samples were finally tested in acidic environment in order to evaluate their elution behaviour and consequently their environmental compatibility. It is observed that, although the shrinkage on firing is too high for the production of tiles, in all the compositions studied the sintering procedure leads to fine microstructures, good mechanical properties and to a limitation of the release of many of the most hazardous metals contained in the starting powders. PMID:16343751

  2. Compressive Strength and Water Absorption of Pervious Concrete that Using the Fragments of Ceramics and Roof Tiles

    NASA Astrophysics Data System (ADS)

    Prahara, E.; Meilani

    2014-03-01

    Pervious concrete was introduced in America in 2003, popularized by Dan Brown and used as a rigid pavement in the open parking lot. Rigid pavement using pervious concrete can absorb water in the surface to go straight through the concrete to the ground below.This water flow is one of the benefit of using the pervious concrete. Using of wastes such as broken roof and ceramics tiles are not commonly used in Indonesia. Utilization these kind of wastes is predicted lower the compressive strength of pervious concrete as they are used as a substitute for coarse aggregate.In this research, pervious concrete is made using a mixture of the fragment of ceramics and roof tiles.This research using broken ceramics and roof tiles with a grain size that loose from 38 mm sieve, retained on 19 mm sieve and the coarse aggregate from crushed stone that loose 12.5 mm sieve, retained on 9.5 mm sieve. The water cement ratio is 0.3 and to assist the mixing process, the addition of addictive in pervious concrete is used.The size of coarse aggregate used in the mixture affects the strength of pervious concrete. The larger the size of aggregate, the obtained compressive strength becomes smaller. It also affects the density of pervious concrete. The using of mixture of ceramics and roof tiles only reduce 2 MPa of pervious concrete compressive strength so this mixture can be used as a substitute for coarse aggregate with a maximum portion of 30 %. The high porosity of the specimens causes the reduction of pervious concrete density that affect the compressive strength. This high level of porosity can be seen from the high level of water absorption that exceed the required limit of water infiltration.

  3. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    NASA Astrophysics Data System (ADS)

    Gajek, M.; Lis, J.; Partyka, J.; Wójczyk, M.

    2011-10-01

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6~8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5~6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  4. Maintenance of Vinyl Asbestos and Asphalt Tile Floors in Institutional, Industrial and Commercial Buildings.

    ERIC Educational Resources Information Center

    Asphalt and Vinyl Asbestos Tile Inst., New York, NY.

    The claim is made that proper planning and modest outlays of time, labor, and material costs can provide and maintain a high appearance level for floors in institutional, commercial, and industrial buildings. Instructions for four basic steps in maintaining the good looks of vinyl asbestos and asphalt tile floors are treated in the booklet--(1)…

  5. Preparation and characterization of novel glass-ceramic tile with microwave absorption properties from iron ore tailings

    NASA Astrophysics Data System (ADS)

    Yao, Rui; Liao, SongYi; Dai, ChangLu; Liu, YuChen; Chen, XiaoYu; Zheng, Feng

    2015-03-01

    A novel glass-ceramic tile consisting of one glass-ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73-99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass-ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn2+0.17Fe3+0.83)[Fe3+1.17Fe2+0.06Ni2+0.77]O4 were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass-ceramic layer at frequency of 2-18 GHz reached peak reflection loss (RL) of -17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass-ceramic layer can meet the requirements of different level of microwave absorption.

  6. Aerogel: Tile Composites Toughen a Brittle Superinsulation

    NASA Technical Reports Server (NTRS)

    White, Susan; Rasky, Daniel; Arnold, James O. (Technical Monitor)

    1998-01-01

    Pure aerogels, though familiar in the laboratory for decades as exotic lightweight insulators with unusual physical properties, have had limited industrial applications due to their low strength and high brittleness. Composites formed of aerogels and the ceramic fiber matrices like those used as space shuttle tiles bypass the fragility of pure aerogels and can enhance the performance of space shuttle tiles in their harsh operating environment. Using a layer of aerogel embedded in a tile may open up a wide range of applications where thermal insulation, gas convection control and mechanical strength matter.

  7. Quality and seasonal variation of rainwater harvested from concrete, asphalt, ceramic tile and green roofs in Chongqing, China.

    PubMed

    Zhang, Qianqian; Wang, Xiaoke; Hou, Peiqiang; Wan, Wuxing; Li, Ruida; Ren, Yufen; Ouyang, Zhiyun

    2014-01-01

    There is an urgent requirement to examine the quality of harvested rainwater for potable and non-potable purposes, based on the type of roofing material. In this study, we examined the effect on the quality of harvested rainwater of conventional roofing materials (concrete, asphalt and ceramic tile roofs) compared with alternative roofing materials (green roof). The results showed that the ceramic tile roof was the most suitable for rainwater-harvesting applications because of the lower concentrations of leachable pollutants. However, in this study, the green roof was not suitable for rainwater harvesting applications. In addition, seasonal trends in water quality parameters showed that pollutants in roof runoff in summer and autumn were lower than those in winter and spring. This study revealed that the quality of harvested rainwater was significantly affected by the roofing material; therefore, local government and urban planners should develop stricter testing programs and produce more weathering resistant roofing materials to allow the harvesting of rainwater for domestic and public uses. PMID:24316751

  8. Radiometric analysis of raw materials and end products in the Turkish ceramics industry

    NASA Astrophysics Data System (ADS)

    Turhan, Ş.; Arıkan, İ. H.; Demirel, H.; Güngör, N.

    2011-05-01

    This study presents the findings of radiometric analysis carried out to determine the activity concentrations of natural radionuclides in raw materials (clay, kaolin, quartz, feldspar, dolomite, alumina, bauxite, zirconium minerals, red mud and frit) and end products (glazed ceramic wall and floor tiles) in the Turkish ceramics industry. Hundred forty-six samples were obtained from various manufacturers and suppliers throughout the country and analyzed using gamma-ray spectrometer with HPGe detectors. Radiological parameters such as radium equivalent activity, activity concentration index and alpha index were calculated to assess the radiological aspects of the use of the ceramic end products as decorative or covering materials in construction sector. Results obtained were examined in the light of the relevant national and international legislation and guidance and compared with the results of similar studies reported in different countries. The results suggest that the use of ceramic end product samples examined in the construction of dwellings, workplaces and industrial buildings in Turkey is unlikely to give rise to any significant radiation exposure to the occupants.

  9. Ceramic heat recuperators for industrial heat recovery

    NASA Astrophysics Data System (ADS)

    Cleveland, J. J.; Gonzalez, J. M.; Kohnken, K. H.; Rebello, W. J.

    1980-08-01

    A cordierite (magnesium aluminum silicate) recuperator was designed for relatively small furnaces with firing rates of 0.3 MM to 0.6 MM Btu/h and with exhaust gas temperatures of 1500 F to 2600 F. Five demonstration programs were performed to determine the heat transfer performance of the device, establish the energy savings by recovery, demonstrate the durability of the ceramic core, determine the operating requirements of the burners and controls with recuperation, and establish the overall system costs and payback period. The recuperator is described and results of tests and measurements, system economics, and cost performance analyses are presented. The methodology is developed and techniques for impact analysis are described. Industrial applications are implied and a process flow diagram for smelting and refining primary copper is shown.

  10. Characterization of the Ain Khemouda halloysite (western Tunisia) for ceramic industry

    NASA Astrophysics Data System (ADS)

    Ben M'barek Jemaï, Moufida; Sdiri, Ali; Errais, Emna; Duplay, Joelle; Ben Saleh, Imed; Zagrarni, Mohamed Faouzi; Bouaziz, Samir

    2015-11-01

    White clays of Ain Khemouda (Western Tunisia), filling the post-Miocene palaeokarsts cavities dug in the intermediate limestones bed of the Douleb formation (Senonian system), were used as raw materials for the preparation of ceramic bodies. Natural clay samples, collected from the Ain Khemouda palaekarsts to the North of Jebel Semmama (Kasserine, Tunisia), were characterized by different techniques. Chemical and mineralogical analyses were carried out by atomic absorption spectroscopy (AAS) and X-ray diffraction (XRD), respectively. Thermal analysis was also performed by thermogravimetry (TG-DTA), dilatometry and Bigot's curve. Chemical analysis indicated that the studied clay was composed of silica and alumina as major elements with the ratio SiO2/(Al2O3 + Fe2O3) close to 2. Significant amounts of zinc and iron oxides subordinated the main alumino-silicates minerals. Mineralogical analysis showed that Ain Khemouda white clay consisted of halloysite and meta-halloysite mixture. Characteristic peaks of halloysite occurred near 10 Å and 7 Å. Transmission electron microscopy (TEM) images showed rolled wafers, characterizing the tubular shape of halloysite. From these results, it could be concluded that Ain Khemouda clay was Zn-aluminous hydrated halloysite (10 Å). In addition, cation exchange capacity (CEC) was relatively low (18 mEq/100 g), indicating insufficient edge valences. Industrial ceramic tests performed at the laboratory scale indicated that the Ain Khemouda clays have the required technical specifications to be used as raw materials for ceramic tiles and refractory ceramic manufacturing.

  11. Low-vacuum SEM analyses of ceramic tiles with emphasis on glaze defects characterisation

    SciTech Connect

    Kopar, Tinkara Ducman, Vilma

    2007-11-15

    The behaviour of glazed building ceramics exposed to different environment (weathering, chemicals, etc.) is determined by microstructural features; in many cases structural and surface defects at the micro- or nanometre scale are crucial for the functional properties of products. Many testing methods for materials characterization of a variety of ceramic products, physical and chemical methods, are time-consuming, large quantities of samples are needed, and are usually destructive. This paper illustrates the use of low-vacuum scanning electron microscopy (LV-SEM) as fast and almost non-destructive, as only a small amount of sample is needed. Examples are given of various surface and structural properties of building ceramics, for the identification of the material deterioration process as a result of environmental impact.

  12. Foundry waste recycling in moulding operations and in the ceramic industry.

    PubMed

    Zanetti, Maria Chiara; Fiore, Silvia

    2003-06-01

    An industrial treatment was performed by the Sasil plant of Brusnengo (Biella, Northern Italy), which is part of the Gruppo Minerali S.p.A. (Novara, Northern Italy), to consider the reclamation of bentonite bonded moulding sands obtained from the Teksid Italia S.p.A. cast iron foundry plant in Crescentino (Vercelli, Northern Italy). An evaluation of the fine particles produced by the wet-mechanical regeneration treatment was made with the purpose of proposing their recycling as binding agents in moulding operations in the cast iron foundry and for the production of tiles in the ceramic industry. The pre-mixed product sold by bentonite suppliers (35% coal dust and 65% bentonite, 0.15 Euro/kg) could be made from the recovered fine fraction below 0.025 mm with the addition of active clay and coal dust, thus obtaining a product that will have physico-chemical properties similar to those of calcic bentonite. The improvements due to the addition of the fine particles to the usually employed clay for tile production were also underlined from the results of several baking tests. The recovery and recycling of sands and fine particles obtained from the reclamation of bentonite moulding sands will lead to a saving of raw materials and landfill space, with economic and environmental advantages. PMID:12870643

  13. Ceramic colorant from untreated iron ore residue.

    PubMed

    Pereira, Oscar Costa; Bernardin, Adriano Michael

    2012-09-30

    This work deals with the development of a ceramic colorant for glazes from an untreated iron ore residue. 6 mass% of the residue was added in suspensions (1.80 g/cm(3) density and 30s viscosity) of white, transparent and matte glazes, which were applied as thin layers (0.5mm) on engobeb and not fired ceramic tiles. The tiles were fired in laboratory roller kiln in a cycle of 35 min and maximum temperatures between 1050 and 1180°C. The residue and glazes were characterized by chemical (XRF) and thermal (DTA and optical dilatometry) analyses, and the glazed tiles by colorimetric and XRD analyses. The results showed that the colorant embedded in the transparent glaze results in a reddish glaze (like pine nut) suitable for the ceramic roof tile industry. For the matte and white glazes, the residue has changed the color of the tiles with temperature. PMID:22795839

  14. The Ceramic Manufacturability Center: A new partnership with US industry

    SciTech Connect

    Tennery, V.J.; Morris, T.O.

    1993-12-01

    The Ceramic Manufacturability Center (CMC) is a new facility at the Oak Ridge National Laboratory (ORNL) established as a direct response to current US industry needs. It was created as part of a highly integrated program jointly funded by the US Department of Energy Defense Programs, Energy Efficiency and Renewable Energy, and Energy Research divisions. The CMC is staffed by personnel from ORNL and the Y-12 Plant, both managed by Martin Marietta Energy Systems, Inc. (Energy Systems). Its mission is to improve the technology needed to manufacture high-precision ceramic components inexpensively and reliably. This mission can be accomplished by strengthening the US machine tool industry and by joining with ceramic material suppliers and end users to provide a path to commercialization of these ceramic components.

  15. Studies on Various Functional Properties of Titania Thin Film Developed on Glazed Ceramic Wall Tiles

    NASA Astrophysics Data System (ADS)

    Anil, Asha; Darshana R, Bangoria; Misra, S. N.

    A sol-gel based TiO2 thin film was applied on glazed wall tiles for studying its various functional properties. Thin film was deposited by spin coating on the substrate and subjected to curing at different temperatures such as 600°C, 650, 700°C, 750°C and 800°C with 10 minutes soaking. The gel powder was characterized by FTIR, DTA/TG and XRD. Microstructure of thin film was analyzed by FESEM and EDX. Surface properties of the coatings such as gloss, colour difference, stain resistance, mineral hardness and wettability were extensively studied. The antibacterial activity of the surface of coated substrate against E. coli was also examined. The durability of the coated substrate in comparison to the uncoated was tested against alkali in accordance with ISO: 10545 (Part 13):1995 standard. FESEM images showed that thin films are dense and homogeneous. Coated substrates after firing results in lustre with high gloss, which increased from 330 to 420 GU as the curing temperature increases compared to that of uncoated one (72 GU). Coated substrate cured at 800°C shows higher mineral hardness (5 Mohs’) compared to uncoated one (4 Mohs’) and films cured at all temperatures showed stain resistance. The experimental results showed that the resistance towards alkali attack increase with increase in curing temperature and alkali resistance of sample cured at 800 °C was found to be superior compared to uncoated substrate. Contact angle of water on coated surface of substrates decreased with increase in temperature. Bacterial reduction percentages of the coated surface was 97% for sample cured at 700°C and it decreased from 97% to 87% as the curing temperature increased to 800 °C when treated with E. coli bacteria.

  16. INTERIOR VIEW OF BATHROOM 1 SHOWING THE MOSAICPATTERN TILE FLOOR. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BATHROOM 1 SHOWING THE MOSAIC-PATTERN TILE FLOOR. CERAMIC TILE WAINSCOT, AND CERAMIC ACCESSORIES. VIEW FACING NORTH. - Hickam Field, Officers' Housing Type H, 208 Sixth Street, Honolulu, Honolulu County, HI

  17. Biomonitoring of the environmental genotoxic potential of emissions from a complex of ceramic industries in Monte Carmelo, Minas Gerais, Brazil, using Tradescantia pallida.

    PubMed

    Campos, Carlos Fernando; Júnior, Edimar Olegário de Campos; Souto, Henrique Nazareth; Sousa, Eduardo de Freitas; Pereira, Boscolli Barbosa

    2016-01-01

    The micronucleus (MN) test and analysis of heavy metal biological accumulation in Tradescantia pallida (T. pallida) were bioassays used to assess the genotoxic potential of emissions from a complex of ceramic industries into the atmosphere in a city in Brazil that is considered a national reference source for roof tile production. The ceramic industry emission-exposed T. pallida plants were biomonitored during the dry season, in June, July, and August 2013. In addition to the contaminated monitoring site, a reference site in a peri-urban area was utilized, for comparative purposes. Genotoxicity assessments were determined monthly, while heavy metal bioaccumulation was measured at the end of the total exposure period. The MN frequency was significantly greater in T. pallida plants exposed in the ceramic industry emission monitored area compared to the reference site, and highest MN rates were observed in July and August. With respect to heavy metal bioaccumulation in T. pallida leaves, cadmium (Cd) and chromium (Cr) concentrations were significantly higher in plants at the ceramic industry emission monitoring site. Thus, in relation to the parameters assessed, T. pallida was found to be sensitive to atmospheric contamination by heavy metals attributed to ceramic products emissions generated by the ceramic industry, confirming that this plant species may be employed as a reference organism in biomonitoring studies. PMID:26818189

  18. The Role of Ceramics in a Resurgent Nuclear Industry

    SciTech Connect

    Marra, J

    2006-02-28

    With fuel oil and natural gas prices near record highs and worldwide energy demands increasing at an alarming rate, there is growing interest in revitalization of the nuclear power industry within the United States and across the globe. Ceramic materials have long played a very important part in the commercial nuclear industry with applications throughout the entire fuel cycle; from fuel fabrication to waste stabilization. As the international community begins to look at advanced fuel cycles that minimize waste and increase proliferation resistance, ceramic materials will play an even larger role. Many of the advanced reactor concepts being evaluated operate at high-temperature requiring the use of durable, heat-resistant materials. Ceramic fuels are being investigated for a variety of Generation IV reactor concepts. These include the traditional TRISO-coated particles as well as advanced inert-matrix fuels. In order to minimize wastes and legacy materials, ceramic processes are also being applied to fuel reprocessing operations. Ceramic materials continue to provide a vital contribution in ''closing the fuel cycle'' by stabilization of associated low-level and high-level wastes in highly durable grout, ceramics, and glass. In the next five years, programs that are currently in the conceptual phase will begin laboratory- and engineering-scale demonstrations. This will require production-scale demonstrations of several ceramic technologies from fuel form development to advanced stabilization methods. Within the next five to ten years, these demonstrations will move to even larger scales and will also include radioactive demonstrations of these advanced technologies. These radioactive demonstrations are critical to program success and will require advances in ceramic materials associated with nuclear energy applications.

  19. Portfolio: Ceramics.

    ERIC Educational Resources Information Center

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  20. FT-IR characterization of articulated ceramic bricks with wastes from ceramic industries

    NASA Astrophysics Data System (ADS)

    Nirmala, G.; Viruthagiri, G.

    The 30 ceramic test samples with the kaolinitic clay and ceramic rejects (in the as-received state and sintered at temperatures 900-1200 °C) were investigated through spectral studies in order to elucidate the possibility of recycling the wastes from the government ceramic industry of Vriddhachalam, Tamilnadu state, South India. A detailed attribution of all the spectroscopic frequencies in the spectra recorded in the 4000-400 cm-1 region was attempted and their assignment to different minerals was accomplished. X-ray diffraction analysis was performed to demonstrate the reliability of IR attributions. The indication of well-ordered kaolinite is by the band at 1115 cm-1 in the raw samples which tends to shift towards 1095 cm-1 in all the fired samples. The peaks at 563 cm-1 and 795 cm-1 can be assigned to anorthite and dickite respectively. The presence of quartz and anorthite is confirmed both by XRD and FTIR. The microstructural observations were done through the SEM images which visualized the vitrification of the fired bricks at higher temperatures. The refractory properties of the samples found through the XRF analysis are also appreciable. The present work suggests that the incorporation of the rejects into the clay mixture will be a valid route for the ceramic industries to reduce the costs of the ceramic process.

  1. Industrial operating experience of the GTE ceramic recuperator

    SciTech Connect

    Gonzalez, J.M.; Ferri, J.L. ); Rebello, W.J. )

    1990-06-01

    GTE Products Corporation, under a jointly funded program with the US Department of Energy (DOE), developed a compact ceramic high temperature recuperator that could recover heat from a relatively clean exhaust gases at temperatures up to of 2500{degree}F. The DOE program was very successful in that it allowed GTE to improve the technical and economic characteristics of the recuperator and stimulate industrial acceptance of the recuperator as an energy- saving technology. The success of the DOE Program was measured by the fact that from January 1981 to December 1984, 561 recuperators were installed by GTE on new or retrofitted furnaces. One objective of this contract was to conduct a telephone survey of the industrial plants that use the recuperator to determine their operating experience, present status, and common problems, and thus to complete the historical picture. Additionally, recuperators were returned to GTE after operating on industrial furnaces, and a post mortem'' analysis was undertaken with a goal of identifying the potential reason(s) for premature failure of the ceramic matrix. When contamination of the matrix was evident, historical data and spectrographic analysis were used to identify the type of contaminant, and its source. This effort has shown the type of degradation that occurs and has identified system design techniques that can be used to maximize the ceramic recuperator life cycle. 12 refs., 14 figs., 13 tabs.

  2. Measuring Fracture Times Of Ceramics

    NASA Technical Reports Server (NTRS)

    Shlichta, Paul J.; Bister, Leo; Bickler, Donald G.

    1989-01-01

    Electrical measurements complement or replace fast cinematography. Electronic system measures microsecond time intervals between impacts of projectiles on ceramic tiles and fracture tiles. Used in research on ceramics and ceramic-based composite materials such as armor. Hardness and low density of ceramics enable them to disintegrate projectiles more efficiently than metals. Projectile approaches ceramic tile specimen. Penetrating foil squares of triggering device activate display and recording instruments. As ceramic and resistive film break oscilloscope plots increase in electrical resistance of film.

  3. INTERIOR VIEW OF BATHROOM 1. SHOWING ORIGINAL MOSAIC PATTERN TILE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BATHROOM 1. SHOWING ORIGINAL MOSAIC PATTERN TILE FLOOR, TILE WAINSCOT AND SHOWER SURROUND, AND CERAMIC ACCESSORIES. VIEW FACING EAST. - Hickam Field, Officers' Housing Type J, 701 Beard Street, Honolulu, Honolulu County, HI

  4. High Temperature Filler for Tile Gaps

    NASA Technical Reports Server (NTRS)

    Holt, J. W.; Wang, D. S.

    1983-01-01

    Gaps between ceramic tiles filled with ceramic-coated fabric that withstands temperatures as high as 2,000 degrees F (1,300 degrees C). Reusable high-temperature gap filler is made of fabric coated with ceramic slurry and bonded in place with room-temperature-vulcanized adhesive. Procedure used in kilns and furnaces.

  5. Fast Glazing of Alumina/Silica Tiles

    NASA Technical Reports Server (NTRS)

    Creedon, J. F.; Gzowski, E. R.; Wheeler, W. H.

    1986-01-01

    Technique for applying ceramic coating to fibrous silica/alumina insulation tiles prevents cracks and substantially reduces firing time. To reduce thermal stresses in tile being coated, high-temperature, shorttime firing schedule implemented. Such schedule allows coating to mature while substrate remains at relatively low temperature, reducing stress differential between coating and substrate. Technique used to repair tiles with damaged coatings and possibly used in heat-treating objects made of materials having different thermal-expansion coefficients.

  6. The Sad Case of the Columbine Tiles.

    ERIC Educational Resources Information Center

    Dowling-Sendor, Benjamin

    2003-01-01

    Analyzes free-speech challenge to school district's guidelines for acceptable expressions on ceramic tiles painted by Columbine High School students to express their feelings about the massacre. Tenth Circuit found that tile painting constituted school-sponsored speech and thus district had the constitutional authority under "Hazelwood School…

  7. Further industrial tests of ceramic thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Liebert, C. H.; Levine, S. R.

    1982-01-01

    The NASA Lewis Research Center made technical assistance arrangements (contracts) with several commercial organizations under which Lewis designed plasma-sprayed thermal-barrier coatings (TBC) for their products. Lewis was then furnished with the test conditions and evaluations of coating usefulness. The coating systems were developed and sprayed at Lewis. All of the systems incorporated a two-layer, ceramic-bond coating concept. Coating thickness and chemical composition were varied to fit three applications: the leading edges of first-stage turbine vanes for an advanced gas turbine engine; the flame impingement surfaces of a combustor transition section; and diesel engine valves and head surfaces. The TBC incorporated yytria-stabilized zirconia, which lowered metal temperatures, protected metal parts, and increased metal part life. In some cases metal burning, melting, and warping were eliminated. Additional benefits were realized from these endeavors: hands-on experience with thermal-barrier coatings was provided to industry; the success of these endeavors encourages these and other organizations to accelerate the implementation of TBC technology.

  8. Association of soil cadmium contamination with ceramic industry: a case study in a Chinese town.

    PubMed

    Liao, Q Lin; Liu, Cong; Wu, H Yun; Jin, Yang; Hua, Ming; Zhu, B Wan; Chen, Kai; Huang, Lei

    2015-05-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002-2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. PMID:25659302

  9. Characterization and inventory of PCDD/F emissions from the ceramic industry in China.

    PubMed

    Lu, Mang; Wang, Guoxiang; Zhang, Zhongzhi; Su, Youming

    2012-04-01

    The ceramic industry is considered to be a potential source of dioxins (polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs), considering the widespread distribution of dioxins in kaolinitic clays. Nevertheless, studies on the emission of dioxins from the ceramic industry are still very scarce. In this study, raw clays and stack gases from six typical ceramic plants in China were collected and analyzed to estimate the emission of dioxins from the ceramic industry. Dioxin profiles in raw clays were characterized by the domination of the congener octachlorodibenzo-p-dioxin (OCDD), and the contents of other congeners declined with the decreasing degree of chlorination. During the ceramic firing process, a considerable amount (16.5-25.1 wt % of the initial quantity in raw clays) of the dioxins was not destroyed and was released to the atmosphere. Dechlorination of OCDD generated a broad distribution within the PCDD congeners including a variety of non-2,3,7,8-substituted ones with the mass abundance of 0.4-3.6%. Based on the mean concentrations measured in this study, the inventory of PCDD/Fs from the manufacturing of ceramics on the Chinese scale was estimated to be 7.94 kg/year; the corresponding value on the I-TEQ basis is 133.6 g I-TEQ/year. This accounts for about 1.34% (I-TEQ basis) of the total emission of dioxins to the environment in China. The results suggest that the ceramic industry is a significant source of dioxins in the environment. PMID:22390402

  10. CO 2 laser photoacoustic detection of ammonia emitted by ceramic industries

    NASA Astrophysics Data System (ADS)

    Sthel, M. S.; Schramm, D. U.; Lima, G. R.; Carneiro, L.; Faria, R. T., Jr.; Castro, M. P. P.; Alexandre, J.; Toledo, R.; Silva, M. G.; Vargas, H.

    2011-01-01

    A homemade photoacoustic spectrometer has been constructed for monitoring gas emission from several sources. Numerous air pollutant gases are emitted exhaust of industries, vehicles and power plants. The photoacoustic technique is extremely sensitive and selective in detecting various gases. This work focuses on the gas emitted by the ceramic industry in northern Rio de Janeiro State in Brazil, the ceramic industry plays a remarkable role in the economy activity of this region, in recent years, this region developed into a significant red ceramic complex. The potential impact on the atmospheric environment of the region due to gaseous pollutant emissions from these anthropogenic sources needs to be evaluated. In this work we identified NH 3 present in the samples collected in the kiln of a ceramic plant, in the concentration range of 33-52 ppmV. The ammonia gas present in our collected samples might come from the excess nitrogen in the manure soil from where the ceramic material was extracted. This soil was used for the sugarcane culture which is another important economic activity of this region.

  11. Ceramics

    NASA Astrophysics Data System (ADS)

    Yao, Lichun; Yang, Jian; Qiu, Tai

    2014-09-01

    The effects of CuO addition on phase composition, microstructure, sintering behavior, and microwave dielectric properties of 0.80Sm(Mg0.5Ti0.5)O3-0.20 Ca0.8Sr0.2TiO3(8SMT-2CST) ceramics prepared by a conventional solid-state ceramic route have been studied. CuO addition shows no obvious influence on the phase of the 8SMT-2CST ceramics and all the samples exhibit pure perovskite structure. Appropriate CuO addition can effectively promote sintering and grain growth, and consequently improve the dielectric properties of the ceramics. The sintering temperature of the ceramics decreases by 50°C by adding 1.00 wt.%CuO. Superior microwave dielectric properties with a ɛ r of 29.8, Q × f of 85,500 GHz, and τ f of 2.4 ppm/°C are obtained for 1.00 wt.%CuO doped 8SMT-2CST ceramics sintered at 1500°C, which shows dense and uniform microstructure as well as well-developed grain growth.

  12. Removal of boron from ceramic industry wastewater by adsorption-flocculation mechanism using palm oil mill boiler (POMB) bottom ash and polymer.

    PubMed

    Chong, Mei Fong; Lee, Kah Peng; Chieng, Hui Jiun; Syazwani Binti Ramli, Ili Izyan

    2009-07-01

    Boron is extensively used in the ceramic industry for enhancing mechanical strength of the tiles. The discharge of boron containing wastewater to the environment causes severe pollution problems. Boron is also dangerous for human consumption and causes organisms' reproductive impediments if the safe intake level is exceeded. Current methods to remove boron include ion-exchange, membrane filtration, precipitation-coagulation, biological and chemical treatment. These methods are costly to remove boron from the wastewater and hence infeasible for industrial wastewater treatment. In the present research, adsorption-flocculation mechanism is proposed for boron removal from ceramic wastewater by using Palm Oil Mill Boiler (POMB) bottom ash and long chain polymer or flocculant. Ceramic wastewater is turbid and milky in color which contains 15 mg/L of boron and 2000 mg/L of suspended solids. The optimum operating conditions for boron adsorption on POMB bottom ash and flocculation using polymer were investigated in the present research. Adsorption isotherm of boron on bottom ash was also investigated to evaluate the adsorption capacity. Adsorption isotherm modeling was conducted based on Langmuir and Freundlich isotherms. The results show that coarse POMB bottom ash with particle size larger than 2 mm is a suitable adsorbent where boron is removed up to 80% under the optimum conditions (pH=8.0, dosage=40 g bottom ash/300 ml wastewater, residence time=1h). The results also show that KP 1200 B cationic polymer is effective in flocculating the suspended solids while AP 120 C anionic polymer is effective in flocculating the bottom ash. The combined cationic and anionic polymers are able to clarify the ceramic wastewater under the optimum conditions (dosage of KP 1200 B cationic polymer=100 mg/L, dosage of AP 120 C anionic polymer=50 mg/L, mixing speed=200 rpm). Under the optimum operating conditions, the boron and suspended solids concentration of the treated wastewater were

  13. Tantalum-Based Ceramics for Refractory Composites

    NASA Technical Reports Server (NTRS)

    Stewart, David A.; Leiser, Daniel; DiFiore, Robert; Kalvala, Victor

    2006-01-01

    A family of tantalum-based ceramics has been invented as ingredients of high-temperature composite insulating tiles. These materials are suitable for coating and/or permeating the outer layers of rigid porous (foam-like or fibrous) ceramic substrates to (1) render the resulting composite ceramic tiles impervious to hot gases and (2) enable the tiles to survive high heat fluxes at temperatures that can exceed 3,000 F ( 1,600 C).

  14. Efficient Tiled Loop Generation: D-Tiling

    NASA Astrophysics Data System (ADS)

    Kim, Daegon; Rajopadhye, Sanjay

    Tiling is an important loop optimization for exposing coarse-grained parallelism and enhancing data locality. Tiled loop generation from an arbitrarily shaped polyhedron is a well studied problem. Except for the special case of a rectangular iteration space, the tiled loop generation problem has been long believed to require heavy machinery such as Fourier-Motzkin elimination and projection, and hence to have an exponential complexity. In this paper we propose a simple and efficient tiled loop generation technique similar to that for a rectangular iteration space. In our technique, each loop bound is adjusted only once, syntactically and independently. Therefore, our algorithm runs linearly with the number of loop bounds. Despite its simplicity, we retain several advantages of recent tiled code generation schemes - unified generation for fixed, parameterized and hybrid tiled loops, scalability for multi-level tiled loop generation with the ability to separate full tiles at any levels, and compact code. We also explore various schemes for multi-level tiled loop generation. We formally prove the correctness of our scheme and experimentally validate that the efficiency of our technique is comparable to existing parameterized tiled loop generation approaches. Our experimental results also show that multi-level tiled loop generation schemes have an impact on performance of generated code. The fact that our scheme can be implemented without sophisticated machinery makes it well suited for autotuners and production compilers.

  15. Preassembly Of Insulating Tiles

    NASA Technical Reports Server (NTRS)

    Izu, Y. D.; Yoshioka, E. N.; Rosario, T.

    1988-01-01

    Concept for preassembling high-temperature insulating tiles speeds and simplifies installation and repair and reduces damage from handling. Preassembly concept facilitates placement of tiles on gently contoured surfaces as well as on flat ones. Tiles bonded to nylon mesh with room-temperature-vulcanizing silicon rubber. Spacing between tiles is 0.03 in. Applications include boilers, kilns, and furnaces.

  16. Advanced ceramic coating development for industrial/utility gas turbines

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.; Stetson, A. R.

    1982-01-01

    A program was conducted with the objective of developing advanced thermal barrier coating (TBC) systems. Coating application was by plasma spray. Duplex, triplex and graded coatings were tested. Coating systems incorporated both NiCrAly and CoCrAly bond coats. Four ceramic overlays were tested: ZrO2.82O3; CaO.TiO2; 2CaO.SiO2; and MgO.Al2O3. The best overall results were obtained with a CaO.TiO2 coating applied to a NiCrAly bond coat. This coating was less sensitive than the ZrO2.8Y2O3 coating to process variables and part geometry. Testing with fuels contaminated with compounds containing sulfur, phosphorus and alkali metals showed the zirconia coatings were destabilized. The calcium titanate coatings were not affected by these contaminants. However, when fuels were used containing 50 ppm of vanadium and 150 ppm of magnesium, heavy deposits were formed on the test specimens and combustor components that required frequent cleaning of the test rig. During the program Mars engine first-stage turbine blades were coated and installed for an engine cyclic endurance run with the zirconia, calcium titanate, and calcium silicate coatings. Heavy spalling developed with the calcium silicate system. The zirconia and calcium titanate systems survived the full test duration. It was concluded that these two TBC's showed potential for application in gas turbines.

  17. Ceramics

    NASA Astrophysics Data System (ADS)

    Chen, Song; Zhu, De-Gui; Cai, Xu-Sheng

    2014-08-01

    The dense monoclinic-SrAl2Si2O8 ceramics have been prepared by a two-step sintering process at a sintering temperature of 1173 K (900 °C). Firstly, the pre-sintered monoclinic-SrAl2Si2O8 powders containing small SiO2·Al2O3 crystal phases were obtained by continuously sintering a powder mixture of SrCO3 and kaolin at 1223 K (950 °C) for 6 hours and 1673 K (1400 °C) for 4 hours, respectively. Subsequently, by the combination of the pre-sintered ceramic powders with the composite flux agents, which are composed of a SrO·3B2O3 flux agent and α-Al2O3, the low-temperature densification sintering of the monoclinic-SrAl2Si2O8 ceramics was accomplished at 1173 K (900 °C). The low-temperature sintering behavior and microstructure evolvement of the monoclinic-SrAl2Si2O8 ceramics have been investigated in terms of Al2O3 in addition to the composite flux agents. It shows that due to the low-meting characteristics, the SrO·3B2O3 flux agent can urge the dense microstructure formation of the monoclinic-SrAl2Si2O8 ceramics and the re-crystallization of the grains via a liquid-phase sintering. The introduction of α-Al2O3 to the SrO·3B2O3 flux agent can apparently lead to more dense microstructures for the monoclinic-SrAl2Si2O8 ceramics but also cause the re-precipitation of SiO2·Al2O3 compounds because of an excessive Al2O3 content in the SrO·3B2O3 flux agent.

  18. Ceramic Processing

    SciTech Connect

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  19. Ceramics

    NASA Astrophysics Data System (ADS)

    Bin, Tang; Feng, Si; Ying-xiang, Li; He-tuo, Chen; Xiao, Zhang; Shu-ren, Zhang

    2014-11-01

    The effects of Ta2O5/Y2O3 codoping on the microstructure and microwave dielectric properties of Ba(Co0.56Zn0.40)1/3Nb2/3O3- xA- xB (A = 0.045 wt.% Ta2O5; B = 0.113 wt.% Y2O3) ceramics ( x = 0, 1, 2, 4, 8, 16, 32) prepared according to the conventional solid-state reaction technique were investigated. The x-ray diffraction (XRD) results showed that the main crystal phase in the sintered ceramics was BaZn0.33Nb0.67O3-Ba3CoNb2O9. The additional surface phase of Ba8CoNb6O24 and trace amounts of Ba5Nb4O15 second phase were present when Ta2O5/Y2O3 was added to the ceramics. The 1:2 B-site cation ordering was affected by the substitution of Ta5+ and Y3+ in the crystal lattice, especially for x = 4. Scanning electron microscopy (SEM) images of the optimally doped ceramics sintered at 1340°C for 20 h showed a compact microstructure with crystal grains in dense contact. Though the dielectric constant increased with the x value, appropriate addition would result in a tremendous modification of the Q × f and τ f values. Excellent microwave dielectric properties ( ɛ r = 35.4, Q × f = 62,993 GHz, and τ f = 2.6 ppm/°C) were obtained for the ceramic with x = 0.4 sintered in air at 1340°C for 20 h.

  20. Hot corrosion of ceramic-coating materials for industrial/utility gas turbines

    SciTech Connect

    Barkalow, R.H.

    1981-01-01

    Furnace hot corrosion tests of yttria-stabilized zirconia (YSZ) and other candidate ceramic coating materials were run under combinations of temperature, salt deposits, and gaseous environments know to cause severe hot corrosion of state-of-the-art metallic coatings for industrial/utility gas turbines. Specimens were free-standing ceramic coupons and ceramic-coated IN 792. X-ray fluorescence and diffraction data on free-standing YSZ coupons showed surface yttrium loss and cubic-to-monoclinic transformation as a result of exposure to liquid salt and SO/sub 3/. Greater destabilization was observed at the lower of two test temperatures (704 and 982/sup 0/C), and destabilization increased with increasing SO/sub 3/ pressure and V-containing salt deposits. The data suggest that hot corrosion of YSZ can occur by a type of acidic dissolution of Y/sub 2/O/sub 3/ from the ZrO/sub 2/ solid solution. In spite of the greater surface destabilization at 704/sup 0/C, the bond coat and substrate of YSZ-coated IN 792 were not attacked at 704/sup 0/C but severely corroded at 982/sup 0/C. These results show that degradation of ceramic-coated metallic components can be more strongly influenced by the porosity of the microstructure and fluidity of the liquid salt than by the chemical stability of the ceramic coating material in the reactive environment. Other ceramic materials (SiO/sub 2/, Si/sub 3/N/sub 4/, ZrSiO/sub 2/, and mullite), concurrently exposed to the same conditions which produced significant destabilization of YSZ, showed no evidence of reaction at 704/sup 0/C but noticeable corrosion at 982/sup 0/C. Also, the high temperature corrosion was greater in air than in SO/sub 3/-containing gases. These trends suggest that hot corrosion of the silicon-containing ceramics was basic in nature, and such materials have potential for good resistance to chemical decomposition under the acidic conditions characteristics of industrial/utility gas turbines.

  1. Investigation on emission characteristics of metal-ceramic cathode applied to industrial X-ray diode.

    PubMed

    Xun, Ma; Jianqiang, Yuan; Hongwei, Liu; Hongtao, Li; Lingyun, Wang; Ping, Jiang

    2016-06-01

    The industrial x-ray diode with high impedance configuration is usually adopted to generate repetitive x-ray, but its performance would be worsened due to lower electric field on the cathode of diode when a voltage of several hundreds of kV is applied. To improve its performance, a novel metal-ceramic cathode is proposed in this paper. Key factors (width, relative permittivity of ceramic, and so on) affecting electric field distribution on triple points are analyzed by electrostatic field calculation program, so as to optimize the design of this novel cathode. Experiments are done to study the characteristics including emission current of cathode, diode voltage duration, diode mean dynamic impedance, and diode impedance drop velocity within diode power duration. The results show that metal-ceramic cathode could improve diode performance by enhancing emission current and stabling impedance; the impedance drop velocity of diode with spoke-shaped metal-ceramic cathode was reduced to -5 Ω ns(-1) within diode power duration, comparing to -15 Ω ns(-1) with metal foil cathode. PMID:27370441

  2. Investigation on emission characteristics of metal-ceramic cathode applied to industrial X-ray diode

    NASA Astrophysics Data System (ADS)

    Xun, Ma; Jianqiang, Yuan; Hongwei, Liu; Hongtao, Li; Lingyun, Wang; Ping, Jiang

    2016-06-01

    The industrial x-ray diode with high impedance configuration is usually adopted to generate repetitive x-ray, but its performance would be worsened due to lower electric field on the cathode of diode when a voltage of several hundreds of kV is applied. To improve its performance, a novel metal-ceramic cathode is proposed in this paper. Key factors (width, relative permittivity of ceramic, and so on) affecting electric field distribution on triple points are analyzed by electrostatic field calculation program, so as to optimize the design of this novel cathode. Experiments are done to study the characteristics including emission current of cathode, diode voltage duration, diode mean dynamic impedance, and diode impedance drop velocity within diode power duration. The results show that metal-ceramic cathode could improve diode performance by enhancing emission current and stabling impedance; the impedance drop velocity of diode with spoke-shaped metal-ceramic cathode was reduced to -5 Ω ns-1 within diode power duration, comparing to -15 Ω ns-1 with metal foil cathode.

  3. Ceramics

    NASA Astrophysics Data System (ADS)

    Li, Enzhu; Zou, Mengying; Duan, Shuxin; Xu, Ning; Yuan, Ying; Zhou, Xiaohua

    2014-11-01

    The effects of excess Li content on the phase structure and microwave dielectric properties, especially on the temperature coefficient, of LiNb0.6 Ti0.5O3 (LNT) ceramics were studied. The results show that small amounts of Li effectively enhanced the sintering process due to the compensation of high volatility of Li, leading to a densification and homogenous microstructure, and therefore enhanced the dielectric properties. However, too much Li leads to a secondary phase and cause abnormal grain growth. The LNT + 5 wt.% Li ceramic sintered at 1075°C in the air shows the best properties of ɛ r = 69.73, Q × f = 5543 GHz, and τ f = -4.4 ppm/°C.

  4. Geopolymers as potential repair material in tiles conservation

    NASA Astrophysics Data System (ADS)

    Geraldes, Catarina F. M.; Lima, Augusta M.; Delgado-Rodrigues, José; Mimoso, João Manuel; Pereira, Sílvia R. M.

    2016-03-01

    The restoration materials currently used to fill gaps in historical architectural tiles (e.g. lime or organic resin pastes) usually show serious drawbacks in terms of compatibility, effectiveness or durability. The existing solutions do not fully protect Portuguese faïence tiles ( azulejos) in outdoor conditions and frequently result in further deterioration. Geopolymers can be a potential solution for tile lacunae infill, given the chemical-mineralogical similitude to the ceramic body, and also the durability and versatile range of physical properties that can be obtained through the manipulation of their formulation and curing conditions. This work presents and discusses the viability of the use of geopolymeric pastes to fill lacunae in tiles or to act as "cold" cast ceramic tile surrogates reproducing missing tile fragments. The formulation of geopolymers, namely the type of activators, the alumino-silicate source, the quantity of water required for adequate workability and curing conditions, was studied. The need for post-curing desalination was also considered envisaging their application in the restoration of outdoor historical architectural tiles frequently exposed to adverse environmental conditions. The possible advantages and disadvantages of the use of geopolymers in the conservation of tiles are also discussed. The results obtained reveal that geopolymers pastes are a promising material for the restoration of tiles, when compared to other solutions currently in use.

  5. Task 4 supporting technology. Part 1: Detailed test plan for leading edge tile development. Leading edge material development and testing

    NASA Technical Reports Server (NTRS)

    Hogenson, P. A.; Staszak, Paul; Hinkle, Karrie

    1995-01-01

    This task develops two alternative candidate tile materials for leading edge applications: coated alumina enhanced thermal barrier (AETB) tile and silicone impregnated reusable ceramic ablator (SIRCA) tile. Upon reentry of the X-33/RLV space vehicle, the leading edges experience the highest heating rates and temperatures. The wing leading edge and nose cap experience peak temperatures in the range 2000 to 2700 F. Replacing reinforced carbon-carbon (RCC) with tile-based thermal protection system (TPS) materials is the primary objective. Weight, complexity, coating impact damage, and repairability are among the problems that this tile technology development addresses. The following subtasks will be performed in this development effort: tile coating development; SIRCA tile development; robustness testing of tiles; tile repair development; tile operations/processing; tile leading edge configuration; and life cycle testing.

  6. Task 4 supporting technology. Part 1: Detailed test plan for leading edge tile development. Leading edge material development and testing

    NASA Astrophysics Data System (ADS)

    Hogenson, P. A.; Staszak, Paul; Hinkle, Karrie

    1995-05-01

    This task develops two alternative candidate tile materials for leading edge applications: coated alumina enhanced thermal barrier (AETB) tile and silicone impregnated reusable ceramic ablator (SIRCA) tile. Upon reentry of the X-33/RLV space vehicle, the leading edges experience the highest heating rates and temperatures. The wing leading edge and nose cap experience peak temperatures in the range 2000 to 2700 F. Replacing reinforced carbon-carbon (RCC) with tile-based thermal protection system (TPS) materials is the primary objective. Weight, complexity, coating impact damage, and repairability are among the problems that this tile technology development addresses. The following subtasks will be performed in this development effort: tile coating development; SIRCA tile development; robustness testing of tiles; tile repair development; tile operations/processing; tile leading edge configuration; and life cycle testing.

  7. Thermal Characterization of TPS Tiles

    SciTech Connect

    Kacmar, C. J.; LaCivita, K. J.; Jata, K. V.; Sathish, S.

    2006-03-06

    The Thermal Protection System (TPS) used on space shuttles protects the metallic structure from the large amounts of heat created during travel through the atmosphere, both on takeoff and reentry. The shuttle experiences high thermo-acoustic loading and impact damage from micro-meteorites, which can cause disbonds, delaminations, chips, cracks, and other defects to the TPS system. To enhance durability and damage tolerance, new TPS tiles with an added protective ceramic-matrix-composite layer are being developed. This paper explores the use of pulsed thermography as a quick, diverse, non-destructive technique, to characterize the TPS system. The pulsed thermography images obtained are presented and analyzed.

  8. Industry tests of NASA ceramic thermal barrier coating. [for gas turbine engine applications

    NASA Technical Reports Server (NTRS)

    Liebert, C. H.; Stepka, F. S.

    1979-01-01

    Ceramic thermal barrier coating (TBC) system was tested by industrial and governmental organizations for a variety of aeronautical, marine, and ground-based gas turbine engine applications. This TBC is a two-layer system with a bond coating of nickel-chromium-aluminum-yttrium (Ni-16Cr-6Al-0.6Y, in wt. percent) and a ceramic coating of yttria-stabilized zirconia (ZrO2-12Y2O3, in wt. percent). Seven tests evaluated the system's thermal protection and durability. Five other tests determined thermal conductivity, vibratory fatigue characteristics, and corrosion resistance of the system. The information presented includes test results and photographs of the coated parts. Recommendations are made for improving the coating procedures.

  9. Evaluation of Occupational Exposure of Glazers of a Ceramic Industry to Cobalt Blue Dye

    PubMed Central

    KARGAR, Fatemeh; SHAHTAHERI, Seyed Jamaleddin; GOLBABAEI, Farideh; BARKHORDARI, Abolfazl; RAHIMI-FROUSHANI, Abbas; KHADEM, Monireh

    2013-01-01

    Background: Cobalt is one of the most important constituent present in ceramic industries. Glazers are the relevant workers when they are producing blue colored ceramic, causing occupational exposure to such metal. Through this study, urinary cobalt was determined in glazers in a ceramic industry when they were producing blue-colored ceramic glazes. Methods: In this case-control study, spot urine samples were collected from 49 glazers at the start and end of work shifts (totally 98 samples) in 2011. Control group were well matched for age, height, and weight. A solid phase extraction system was used for separation and preconcentration of samples followed by analysis by inductively coupled plasma-atomic emission spectroscopy (ICP-AES). All participants filled out a self administered questionnaire comprises questions about duration of exposure, work shift, use of mask, skin dermatitis, kind of job, ventilation system, overtime work, age, weight, and height. The lung function tests were performed on each control and cobalt exposed subjects. Analysis of covariance (ANCOVA) was used to evaluate the obtained results. Results: Urinary levels of cobalt were significantly higher in the glazers compared to the control group. There were significant differences at urinary concentration of cobalt at the start and end of the work shift in glazers. Spirometric parameters were significantly lower in the glazers compared to the control group. Among the variables used in questionnaire the significant variables were dermatitis skin, mask, ventilation, and overtime work. Conclusion: This study verified existence of cobalt in the urine glazers, showing lower amount than the ACGIH standard. PMID:26056641

  10. Light-weight ceramic insulation

    NASA Technical Reports Server (NTRS)

    Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

    2002-01-01

    Ultra-high temperature, light-weight, ceramic insulation such as ceramic tile is obtained by pyrolyzing a siloxane gel derived from the reaction of at least one organo dialkoxy silane and at least one tetralkoxy silane in an acid or base liquid medium. The reaction mixture of the tetra- and dialkoxy silanes may contain also an effective amount of a mono- or trialkoxy silane to obtain the siloxane gel. The siloxane gel is dried at ambient pressures to form a siloxane ceramic precursor without significant shrinkage. The siloxane ceramic precursor is subsequently pyrolyzed, in an inert atmosphere, to form the black ceramic insulation comprising atoms of silicon, carbon and oxygen. The ceramic insulation, can be characterized as a porous, uniform ceramic tile resistant to oxidation at temperatures ranging as high as 1700.degree. C. and is particularly useful as lightweight tiles for spacecraft and other high-temperature insulation applications.

  11. Handmade Tile Mosaics

    ERIC Educational Resources Information Center

    Keeler, Rusty

    2007-01-01

    Just like the classroom, children's outdoor environments should be filled with artistic creations that add sparkle and imagination to the space. One of the author's favorite ways to add art to the outdoors is by installing a mosaic mural of child-made tiles. The process of making the tiles is fun for all; each tile is a charming work of art in…

  12. Receptor models application to multi-year ambient PM 10 measurements in an industrialized ceramic area: Comparison of source apportionment results

    NASA Astrophysics Data System (ADS)

    Pandolfi, M.; Viana, M.; Minguillón, M. C.; Querol, X.; Alastuey, A.; Amato, F.; Celades, I.; Escrig, A.; Monfort, E.

    Ambient PM 10 data collected in one of the largest industrialized ceramic areas of Europe were used to study similarities and differences in the source apportionment results from three widespread receptor models: chemical mass balance (CMB), positive matrix factorization (PMF) and principal component analysis (PCA). Particulate emissions were collected from a variety of sources including soil dust and different mixed raw materials used for the manufacture of ceramic tiles in the area. The chemical profiles of these emission sources are presented in this work. The analysis of the PMF scaled residuals was used as a diagnostic tool for adjusting species uncertainties and to assess the PMF model fit by comparison with the robust CMB results. The Q robust value, the degree of correlation between the predicted and measured species concentrations, the sample-by-sample correlation of the PMF source contributions compared with the CMB improved after the new error structure was used within the PMF model. The robustness of the CMB analysis used for the comparison with the PMF analysis was inspected by means of the CMB performances parameters as well as by comparing the results with a previous CMB analysis performed on the same database but with different speciated source profiles. Moreover, the results showed that PMF and PCA models were not able to distinguish between the two most important sources of crustal material in the selected area (one natural and one anthropogenic). With the CMB model a contribution from both sources was calculated without observing collinearity between the profiles. However, high correlation was found by adding the two crustal contributions from CMB and comparing the results with the single crustal factor from PCA and PMF. Low correlation was observed between the contribution values of the vehicular source for each model pairs. The lack of a local vehicular experimental profile for the CMB analysis and the non-specific chemical speciation performed

  13. New ceramics incorporated with industrial by-products as pore formers for sorption of toxic chromium from aqueous media

    NASA Astrophysics Data System (ADS)

    Domopoulou, Asimina; Spiliotis, Xenofon; Baklavaridis, Apostolos; Papapolymerou, George; Karayannis, Vayos

    2015-04-01

    The incorporation of secondary resources including various industrial wastes as pore-forming agents into clayey raw material mixtures for the development of tailored porous ceramic microstructures is currently of increasing interest. In the present research, sintered ceramic compacts were developed incorporated with industrial solid by-products as pore formers, and then used as new sorbents for chromium removal from aqueous media. The microstructures obtained were characterized through X-ray diffraction (XRD) analysis as well as scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectrometry (EDX). Sorption potential of chromium from synthetic solutions on the porous ceramics was studied by static adsorption experiments as a function of the pore-former percentage in the ceramic matrix as well as the initial heavy metal (chromium) concentration, solution pH and temperature. Kinetic studies were conducted and adsorption isotherms of chromium were determined using the Langmuir equation. Preliminary experimental results concerning the adsorption characteristics of chromium on the ceramic materials produced appear encouraging for their possible beneficial use as new sorbents for the removal of toxic chromium from aqueous media. Keywords: sorbents, ceramics, industrial solid by-products, pore former, chromium. Acknowledgements: This research has been co-financed by the European Union (European Social Fund - ESF) and Greek national funds through the Operational Program "Education and Lifelong Learning" of the National Strategic Reference Framework (NSRF) - Research Funding Program ARCHIMEDES III: Investing in knowledge society through the European Social Fund.

  14. New ceramics incorporated with industrial by-products as pore formers for sorption of toxic chromium from aqueous media

    NASA Astrophysics Data System (ADS)

    Domopoulou, Artemi

    2015-04-01

    The incorporation of secondary resources including various industrial wastes as pore-forming agents into clayey raw material mixtures for the development of tailored porous ceramic microstructures is currently of increasing interest. In the present research, sintered ceramic compacts were developed incorporated with industrial solid by-products as pore formers, and then used as new sorbents for chromium removal from aqueous media. The microstructures obtained were characterized through X-ray diffraction (XRD) analysis as well as scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectrometry (EDX). Sorption potential of chromium from synthetic solutions on the porous ceramics was studied by static adsorption experiments as a function of the pore-former percentage in the ceramic matrix as well as the initial heavy metal (chromium) concentration, solution pH and temperature. Kinetic studies were conducted and adsorption isotherms of chromium were determined using the Langmuir equation. Preliminary experimental results concerning the adsorption characteristics of chromium on the ceramic materials produced appear encouraging for their possible beneficial use as new sorbents for the removal of toxic chromium from aqueous media. Keywords: sorbents, ceramics, industrial solid by-products, pore-former, chromium. Acknowledgements: This research has been co-financed by the European Union (European Social Fund - ESF) and Greek national funds through the Operational Program "Education and Lifelong Learning" of the National Strategic Reference Framework (NSRF) - Research Funding Program ARCHIMEDES III: Investing in knowledge society through the European Social Fund.

  15. Energy Saving Method of Manufacturing Ceramic Products from Fiber Glass Waste

    SciTech Connect

    Michael J. Haun

    2005-07-15

    The U.S. fiber glass industry disposes of more than 260,000 tons of industrial fiber glass waste in landfills annually. New technology is needed to reprocess this industrial waste into useful products. A low-cost energy-saving method of manufacturing ceramic tile from fiber glass waste was developed. The technology is based on sintering fiber glass waste at 700-900 degrees C to produce products which traditionally require firing temperatures of >1200 degrees C, or glass-melting temperatures >1500 degrees C. The process also eliminates other energy intensive processing steps, including mining and transportation of raw materials, spray-drying to produce granulated powder, drying pressed tile, and glazing. The technology completely transforms fiber glass waste into a dense ceramic product, so that all future environmental problems in the handling and disposal of the fibers is eliminated. The processing steps were developed and optimized to produce glossy and matte surface finishes for wall and floor tile applications. High-quality prototype tile samples were processed for demonstration and tile standards testing. A Market Assessment confirmed the market potential for tile products produced by the technology. Manufacturing equipment trials were successfully conducted for each step of the process. An industrial demonstration plant was designed, including equipment and operating cost analysis. A fiber glass manufacturer was selected as an industrial partner to commercialize the technology. A technology development and licensing agreement was completed with the industrial partner. Haun labs will continue working to transfer the technology and assist the industrial partner with commercialization beyond the DOE project.

  16. Development of value-added products from alumina industry mineral wastes using low-temperature-setting phosphate ceramics

    SciTech Connect

    Wagh, A.S.; Jeong, Seung-Young; Singh, D.

    1996-01-01

    A room-temperature process for stabilizing mineral waste streams has been developed, based on acid-base reaction between MgO and H3PO4 or acid phosphate solution. The resulting waste form sets into a hard ceramic in a few hours. In this way, various alumina industry wastes, such as red mud and treated potliner waste, can be solidified into ceramics which can be used as structural materials in waste management and construction industry. Red mud ceramics made by this process were low-porosity materials ({approx}2 vol%) with a compression strength equal to portland cement concrete (4944 psi). Bonding mechanism appears to be result of reactions of boehmite, goethite, and bayerite with the acid solution, and also encapsulation of red mud particles in Mg phosphate matrix. Possible applications include liners for ponds and thickned tailings disposal, dikes for waste ponds, and grouts. Compatability problems arising at the interface of the liner and the waste are avoided.

  17. Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

    SciTech Connect

    Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

    2011-01-07

    This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

  18. Ceramics: Automobile industry. January 1980-March 1992 (Citations from the NTIS Data Base). Rept. for Jan 80-Mar 92

    SciTech Connect

    Not Available

    1992-02-01

    The bibliography contains citations concerning manufacturing processes, testing, design, and stress analysis of ceramics used in the automobile industry. Manufacturing processes discussed include slip casting, reaction sintering, hot isostatic pressing and plasma spraying. (Contains 153 citations with title list and subject index.)

  19. Biological monitoring of glazers exposed to lead in the ceramics industry in Iran.

    PubMed

    Shouroki, Fatemeh Kargar; Shahtaheri, Seyed Jamaleddin; Golbabaei, Farideh; Barkhordari, Abolfazle; Rahimi-Froushani, Abbas

    2015-01-01

    Exposure to heavy metals, particularly lead, takes place in the ceramics industry. Lead is used in glaze to produce smooth and brilliant surfaces; thus, there is a likelihood of occupational adverse effects on humans. Urine samples were collected from 49 glazers at the start and end of the work shifts (98 samples). Solid phase extraction was used for separation and pre-concentration of the analyte. Samples were analysed by inductively coupled plasma-atomic emission spectroscopy (ICP-AES). Lung function tests were performed on both control and lead exposed subjects. Statistical analysis of covariance (ANCOVA) was used to evaluate the data obtained. The concentration of lead in glazers was 6.37 times higher than in the control group. Lung functions were significantly lower in the glazers compared to the control group (p < 0.001). Results showed that poor ventilation systems, overtime work and work history are effective determinants of high exposure levels. PMID:26327150

  20. Rewaterproofing Silica Tiles

    NASA Technical Reports Server (NTRS)

    Lleger, L. J.; Wade, D. C.

    1983-01-01

    Waterproofing agent, vaporized in bubbler transported by gas flowing in system and deposits in pores of tiles. Vapor carried through hole of approximately 1/16 inch (1.6.mm) diameter made in tile coating. Technique used to waterproof buildups (concrete and brick) and possibly fabrics.

  1. Evaluation of occupational exposure to naturally occurring radioactive materials in the Iranian ceramics industry.

    PubMed

    Fathabadi, N; Farahani, M V; Amani, S; Moradi, M; Haddadi, B

    2011-06-01

    Zircon contains small amounts of uranium, thorium and radium in its crystalline structure. The ceramic industry is one of the major consumers of zirconium compounds that are used as an ingredient at ∼10-20 % by weight in glaze. In this study, seven different ceramic factories have been investigated regarding the presence of radioactive elements with focus on natural radioactivity. The overall objective of this investigation is to provide information regarding the radiation exposure to workers in the ceramic industry due to naturally occurring radioactive materials. This objective is met by collecting existing radiological data specific to glaze production and generating new data from sampling activities. The sampling effort involves the whole process of glaze production. External exposures are monitored using a portable gamma-ray spectrometer and environmental thermoluminescence dosimeters, by placing them for 6 months in some workplaces. Internal routes of exposure (mainly inhalation) are studied using air sampling, and gross alpha and beta counting. Measurement of radon gas and its progeny is performed by continuous radon gas monitors that use pulse ionisation chambers. Natural radioactivity due to the presence of ²³⁸U, ²³²Th and ⁴⁰K in zirconium compounds, glazes and other samples is measured by a gamma-ray spectrometry system with a high-purity germanium detector. The average concentrations of ²³⁸U and ²³²Th observed in the zirconium compounds are >3300 and >550 Bq kg⁻¹, respectively. The specific activities of other samples are much lower than in zirconium compounds. The annual effective dose from external radiation had a mean value of ∼0.13 mSv y⁻¹. Dust sampling revealed the greatest values in the process at the powdering site and hand weighing places. In these plants, the annual average effective dose from inhalation of long-lived airborne radionuclides was 0.226 mSv. ²²²Rn gas concentrations in the glaze production plant and

  2. Nutrient and Pesticide Removal From Laboratory Simulated Tile Drainage Discharge

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Excess nutrient and pesticide transport through subsurface tile drainage is well documented. One approach receiving consideration for reducing the amount of nutrients and pesticides in subsurface drainage waters is end-of-tile filters. The filters are often comprised of industrial wastes or by-produ...

  3. Life considerations of the shuttle orbiter densified-tile thermal protection system

    NASA Technical Reports Server (NTRS)

    Cooper, P. A.; Sawyer, J. W.

    1983-01-01

    The Shuttle orbiter themal protection system (TPS) incorporates ceramic reusable surface insulation tiles bonded to the orbiter substructure through a strain isolation pad. Densification of the bonding surface of the tiles increases the static strength of the tiles. The densification proces does not, however, necessarily lead to an equivalent increase in fatigue strength. Investigation of the expected lifetime of densified tile TPS under both sinusoidal loading and random loading simulating flight conditions indicates that the strain isolation pads are the weakest components of the TPS under fatigue loading. The felt pads loosen under repetitive loading and, in highly loaded regions, could possibly cause excessive step heights between tiles causing burning of the protective insulation between tiles. A method of improving the operational lifetime of the TPS by using a strain isolation pad with increased stiffness is presented as is the consequence of the effect of increased stiffness on the tile inplane strains and transverse stresses.

  4. Removal of nutrient and pesticides from tile drainage discharge using an end-of-tile cartridge approach

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Nutrient transport from subsurface tile drainage is pretty well documented. One approach receiving consideration for reducing the amount of nutrients and pesticides in subsurface drainage waters is end-of-tile filters. The filters are often comprised of industrial wastes or by-products that have a s...

  5. Ceramic fibers and other respiratory hazards during the renewal of the refractory lining in a large industrial furnace

    SciTech Connect

    Bergen, E.A. van den; Rocchi, P.S.J.; Boogaard, P.J.

    1994-01-01

    Man-made mineral fibers (MMMFs), especially refractory ceramic fibers, show excellent thermal stability and insulating properties and can nowadays be found in many industrial facilities such as furnaces, incinerators, and stacks. Exposure to high concentrations of ceramic fibers has shown carcinogenic potential in laboratory rodents. Consequently, authorities in the Netherlands currently recommend that occupational exposures to ceramic fibers should be kept as low as possible and must not exceed 1 respirable fiber/cc (8-hour time-weighted average). Data published recently in the United States indicate that potential exposure to higher concentrations of fibers occurred inside industrial furnaces during the manual removal of ceramic insulation. This article presents the results of a monitoring program for ceramic fibers and other respiratory hazards (dust, quartz, nickel, and chromium), carried out during the renewal of the refractory lining inside a large furnace at the Shell Rotterdam refinery. Measured air concentrations of up to 50 respirable fibers/cc, 54 mg/m{sup 3} of respirable dust, and 0.81 mg/m{sup 3} of quartz confirmed that the potential exposures of workers could be high and in excess of occupational exposure limits. Organizational measures and personal protection provided to keep the actual exposures of workers as low as possible are reviewed. The removal of ceramic fibers by specially trained workers, prior to any other activities, offered the opportunity to introduce optimal control measures. In this way, the number of potentially exposed workers as well the amount of fiber-contaminated waste were kept minimal. Other preventive measures like fixing the fibers with a coating and applying local extract ventilation are investigated. 5 refs., 1 fig., 2 tabs.

  6. Penrose tilings as model sets

    NASA Astrophysics Data System (ADS)

    Shutov, A. V.; Maleev, A. V.

    2015-11-01

    The Baake construction, based on generating a set of vertices of Penrose tilings as a model set, is refined. An algorithm and a corresponding computer program for constructing an uncountable set of locally indistinguishable Penrose tilings are developed proceeding from this refined construction. Based on an analysis of the parameters of tiling vertices, 62 versions of rhomb combinations at the tiling center are determined. The combinatorial structure of Penrose tiling worms is established. A concept of flip transformations of tilings is introduced that makes it possible to construct Penrose tilings that cannot be implemented in the Baake construction.

  7. Color machine vision system for process control in the ceramics industry

    NASA Astrophysics Data System (ADS)

    Penaranda Marques, Jose A.; Briones, Leoncio; Florez, Julian

    1997-08-01

    This paper is focused on the design of a machine vision system to solve a problem found in the manufacturing process of high quality polished porcelain tiles. This consists of sorting the tiles according to the criteria 'same appearance to the human eye' or in other words, by color and visual texture. In 1994 this problem was tackled and led to a prototype which became fully operational at production scale in a manufacturing plant, named Porcelanatto, S.A. The system has evolved and has been adapted to meet the particular needs of this manufacturing company. Among the main issues that have been improved, it is worth pointing out: (1) improvement to discern subtle variations in color or texture, which are the main features of the visual appearance; (2) inspection time reduction, as a result of algorithm optimization and the increasing computing power. Thus, 100 percent of the production can be inspected, reaching a maximum of 120 tiles/sec.; (3) adaptation to the different types and models of tiles manufactured. The tiles vary not only in their visible patterns but also in dimensions, formats, thickness and allowances. In this sense, one major problem has been reaching an optimal compromise: The system must be sensitive enough to discern subtle variations in color, but at the same time insensitive thickness variations in the tiles. The following parts have been used to build the system: RGB color line scan camera, 12 bits per channel, PCI frame grabber, PC, fiber optic based illumination and the algorithm which will be explained in section 4.

  8. Reduction of CO2 diffuse emissions from the traditional ceramic industry by the addition of Si-Al raw material.

    PubMed

    González, I; Barba-Brioso, C; Campos, P; Romero, A; Galán, E

    2016-09-15

    The fabrication of ceramics can produce the emission of several gases, denominated exhaust gases, and also vapours resulting from firing processes, which usually contain metals and toxic substances affecting the environment and the health of workers. Especially harmful are the diffuse emissions of CO2, fluorine, chlorine and sulphur from the ceramics industry, which, in highly industrialized areas, can suppose an important emission focus of dangerous effects. Concerning CO2, factories that use carbonate-rich raw materials (>30% carbonates) can emit high concentrations of CO2 to the atmosphere. Thus, carbonate reduction or substitution with other raw materials would reduce the emissions. In this contribution, we propose the addition of Al-shales to the carbonated ceramic materials (marls) for CO2 emission reduction, also improving the quality of the products. The employed shales are inexpensive materials of large reserves in SW-Spain. The ceramic bodies prepared with the addition of selected Al-shale to marls in variable proportions resulted in a 40%-65% CO2 emission reduction. In addition, this research underlines at the same time that the use of a low-price raw material can also contribute to obtaining products with higher added value. PMID:27233044

  9. Contribution to the sustainable management of resources by novel combination of industrial solid residues into red ceramics.

    PubMed

    Karayannis, V; Spiliotis, X; Papastergiadis, E; Ntampegliotis, K; Papapolymerou, G; Samaras, P

    2015-03-01

    Limited amounts of industrial residues are recycled while the remaining huge quantities are stockpiled or disposed of, thus frequently leading to soil contamination. The utilization of industrial residues as valuable secondary resources into ceramics can contribute to efficient waste management and substitution for massive amounts of natural resources (clayey minerals) demanded for ceramic production. The low cost of these residues and even possible energy savings during mixture firing may also be beneficial. In the present study, the innovative combination of lignite fly ash with steel-making dust into clay-based red ceramics is undertaken, to contribute both to sustainable use of resources and prevention of soil contamination. Brick specimens were shaped by extrusion and fired, their microstructure was examined and the effect of the mixture composition and firing temperature on physico-mechanical properties was determined. Ceramic microstructures were successfully obtained by a suitable combination of fly ash with steel dust (5 + 5 wt%) into clays. Properties can be predicted and tailored to meet the needs for specific applications by appropriately adjusting the mixture composition and sintering temperature. PMID:25533568

  10. Increasing the frost resistance of facade glazed tiles

    SciTech Connect

    Egerev, V.M.; Zotov, S.N.; Romanova, G.P.

    1986-09-01

    The authors investigate the protective properties of a coating of boron oxides and zirconium oxides applied as a glaze to ceramic tiles by conducting a series of tests to determine the frost resistance, the propensity to absorb water, the moisture expansion coefficient, the fracture behavior, and the effect of thermal cycling on the oxides. Results are graphed and tabulated.

  11. Voronoi spiral tilings

    NASA Astrophysics Data System (ADS)

    Yamagishi, Yoshikazu; Sushida, Takamichi; Hizume, Akio

    2015-04-01

    The parameter set of Voronoi spiral tilings gives a dual of van Iterson's bifurcation diagram for phyllotactic spirals. We study the Voronoi tilings for the Bernoulli spiral site sets, as the simplest spirals in the centric representation with similarity symmetry. Their parameter set is composed of a family of real algebraic curves in the complex plane, with the Farey sequence structure. This naturally extends to the parameter set for multiple tilings, i.e., the tilings of the covering spaces of the punctured plane. We show the denseness of the parameters z = reiθ for quadrilateral Voronoi spiral multiple tilings. The techniques of dynamical systems are applied to the group of similarity symmetry. The parastichy numbers and the distortion of the Voronoi regions depend on the rational approximations of θ/2π. We consider the limit set of the shapes of the quadrilateral tiles by taking the limit as r → 1, with θ fixed. If θ/2π is a quadratic irrational number, then the limit set is a finite set of rectangles. In particular, if θ/2π is linearly equivalent to the golden section, then the limit is the square.

  12. Ceramic Powders

    NASA Technical Reports Server (NTRS)

    1984-01-01

    In developing its product line of specialty ceramic powders and related products for government and industrial customers, including companies in the oil, automotive, electronics and nuclear industries, Advanced Refractory Technologies sought technical assistance from NERAC, Inc. in specific areas of ceramic materials and silicon technology, and for assistance in identifying possible applications of these materials in government programs and in the automotive and electronics industry. NERAC conducted a computerized search of several data bases and provided extensive information in the subject areas requested. NERAC's assistance resulted in transfer of technologies that helped ART staff develop a unique method for manufacture of ceramic materials to precise customer specifications.

  13. Fertility and semen quality of workers exposed to high temperatures in the ceramics industry.

    PubMed

    Figà-Talamanca, I; Dell'Orco, V; Pupi, A; Dondero, F; Gandini, L; Lenzi, A; Lombardo, F; Scavalli, P; Mancini, G

    1992-01-01

    The objective of this study was to test the hypothesis that chronic occupational exposure to high temperatures may be detrimental to male reproduction. The study was based on 92 healthy ceramics oven operators with a long exposure to high temperatures, and 87 controls, recruited from the shipment department of the same industry. Interviews with all subjects provided data on sociodemographic characteristics, health status, and fertility problems. Semen analysis was carried out on 46 of the workers exposed to high temperatures, and 14 of the controls, and included evaluation of the sperm concentration, morphology, and motility, including computer-assisted sperm motion analysis (velocity, linearity, ALH, BCF). The results of the questionnaire showed that exposed individuals had a higher incidence of childlessness and of self-reported difficulty in conceiving than controls. The semen analysis showed no significant differences except in sperm velocity. Although differences in semen parameters, taken singly, were not statistically significant, the overall evaluation of the sperm parameters indicated a higher prevalence of pathologic sperm profiles among the exposed compared to the controls. PMID:1288761

  14. Tiling Motion Patches.

    PubMed

    Hyun, Kyunglyul; Kim, Manmyung; Hwang, Youngseok; Lee, Jehee

    2013-05-01

    Simulating multiple character interaction is challenging because character actions must be carefully coordinated to align their spatial locations and synchronized with each other. We present an algorithm to create a dense crowd of virtual characters interacting with each other. The interaction may involve physical contacts, such as hand shaking, hugging, and carrying a heavy object collaboratively. We address the problem by collecting deformable motion patches, each of which describes an episode of multiple interacting characters, and tiling them spatially and temporally. The tiling of motion patches generates a seamless simulation of virtual characters interacting with each other in a non-trivial manner. Our tiling algorithm uses a combination of stochastic sampling and deterministic search to address the discrete and continuous aspects of the tiling problem. Our tiling algorithm made it possible to automatically generate highly-complex animation of multiple interacting characters. We achieved the level of complexity far beyond the current state-of-the-art animation techniques could generate, in terms of the diversity of human behaviors and the spatial/temporal density of interpersonal interactions. PMID:23669532

  15. Tiling motion patches.

    PubMed

    Hyun, Kyunglyul; Kim, Manmyung; Hwang, Youngseok; Lee, Jehee

    2013-11-01

    Simulating multiple character interaction is challenging because character actions must be carefully coordinated to align their spatial locations and synchronized with each other. We present an algorithm to create a dense crowd of virtual characters interacting with each other. The interaction may involve physical contacts, such as hand shaking, hugging, and carrying a heavy object collaboratively. We address the problem by collecting deformable motion patches, each of which describes an episode of multiple interacting characters, and tiling them spatially and temporally. The tiling of motion patches generates a seamless simulation of virtual characters interacting with each other in a nontrivial manner. Our tiling algorithm uses a combination of stochastic sampling and deterministic search to address the discrete and continuous aspects of the tiling problem. Our tiling algorithm made it possible to automatically generate highly complex animation of multiple interacting characters. We achieve the level of interaction complexity far beyond the current state of the art that animation techniques could generate, in terms of the diversity of human behaviors and the spatial/temporal density of interpersonal interactions. PMID:24029911

  16. Seamless tiled display system

    NASA Technical Reports Server (NTRS)

    Dubin, Matthew B. (Inventor); Larson, Brent D. (Inventor); Kolosowsky, Aleksandra (Inventor)

    2006-01-01

    A modular and scalable seamless tiled display apparatus includes multiple display devices, a screen, and multiple lens assemblies. Each display device is subdivided into multiple sections, and each section is configured to display a sectional image. One of the lens assemblies is optically coupled to each of the sections of each of the display devices to project the sectional image displayed on that section onto the screen. The multiple lens assemblies are configured to merge the projected sectional images to form a single tiled image. The projected sectional images may be merged on the screen by magnifying and shifting the images in an appropriate manner. The magnification and shifting of these images eliminates any visual effect on the tiled display that may result from dead-band regions defined between each pair of adjacent sections on each display device, and due to gaps between multiple display devices.

  17. Filler bar heating due to stepped tiles in the shuttle orbiter thermal protection system

    NASA Technical Reports Server (NTRS)

    Petley, D. H.; Smith, D. M.; Edwards, C. L. W.; Patten, A. B.; Hamilton, H. H., II

    1983-01-01

    An analytical study was performed to investigate the excessive heating in the tile to tile gaps of the Shuttle Orbiter Thermal Protection System due to stepped tiles. The excessive heating was evidence by visible discoloration and charring of the filler bar and strain isolation pad that is used in the attachment of tiles to the aluminum substrate. Two tile locations on the Shuttle orbiter were considered, one on the lower surface of the fuselage and one on the lower surface of the wing. The gap heating analysis involved the calculation of external and internal gas pressures and temperatures, internal mass flow rates, and the transient thermal response of the thermal protection system. The results of the analysis are presented for the fuselage and wing location for several step heights. The results of a study to determine the effectiveness of a half height ceramic fiber gap filler in preventing hot gas flow in the tile gaps are also presented.

  18. Refractory Oxidative-Resistant Ceramic Carbon Insulation

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel B. (Inventor); Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

    2001-01-01

    High-temperature, lightweight, ceramic carbon insulation is prepared by coating or impregnating a porous carbon substrate with a siloxane gel derived from the reaction of an organodialkoxy silane and an organotrialkoxy silane in an acid or base medium in the presence of the carbon substrate. The siloxane gel is subsequently dried on the carbon substrate to form a ceramic carbon precursor. The carbon precursor is pyrolyzed, in an inert atmosphere, to form the ceramic insulation containing carbon, silicon, and oxygen. The carbon insulation is characterized as a porous, fibrous, carbon ceramic tile which is particularly useful as lightweight tiles for spacecraft.

  19. The research of ceramic materials for applications in the glass industry including microwave heating techniques

    NASA Astrophysics Data System (ADS)

    Kogut, K.; Kasprzyk, K.; Zboromirska-Wnukiewicz, B.; Ruziewicz, T.

    2016-02-01

    The melting of a glass is a very energy-intensive process. Selection of energy sources, the heating technique and the method of heating recovery are a fundamental issue from the furnace design point of view of and economic effectiveness of the process. In these processes the problem constitutes the lack of the appropriate ceramic materials that would meet the requirements. In this work the standard ceramic materials were examined and verified. The possibilities of application of microwave techniques were evaluated. In addition the requirements regarding the parameters of new ceramic materials applied for microwave technologies were determined.

  20. Tiling Microarray Analysis Tools

    SciTech Connect

    Nix, Davis Austin

    2005-05-04

    TiMAT is a package of 23 command line Java applications for use in the analysis of Affymetrix tiled genomic microarray data. TiMAT enables: 1) Rebuilding the genome annotation for entire tiled arrays (repeat filtering, chromosomal coordinate assignment). 2) Post processing of oligo intensity values (quantile normalization, median scaling, PMMM transformation), 3) Significance testing (Wilcoxon rank sum and signed rank tests, intensity difference and ratio tests) and Interval refinement (filtering based on multiple statistics, overlap comparisons), 4) Data visualization (detailed thumbnail/zoomed view with Interval Plots and data export to Affymetrix's Integrated Genome Browser) and Data reports (spreadsheet summaries and detailed profiles)

  1. Molecular random tilings as glasses

    PubMed Central

    Garrahan, Juan P.; Stannard, Andrew; Blunt, Matthew O.; Beton, Peter H.

    2009-01-01

    We have recently shown that p-terphenyl-3,5,3′,5′-tetracarboxylic acid adsorbed on graphite self-assembles into a two-dimensional rhombus random tiling. This tiling is close to ideal, displaying long-range correlations punctuated by sparse localized tiling defects. In this article we explore the analogy between dynamic arrest in this type of random tilings and that of structural glasses. We show that the structural relaxation of these systems is via the propagation–reaction of tiling defects, giving rise to dynamic heterogeneity. We study the scaling properties of the dynamics and discuss connections with kinetically constrained models of glasses. PMID:19720990

  2. Phase change material in floor tiles for thermal energy storage

    NASA Astrophysics Data System (ADS)

    Lee, Amy Sarah

    Traditional passive solar systems have relied on sensible heat storage for energy savings. Recent research has investigated taking advantage of latent heat storage for additional energy savings. This is accomplished by the incorporation of phase change material into building materials used in traditional passive applications. Trombe walls, ceilings and floors can all be enhanced with phase change materials. This research introduces a new flooring material that incorporates a phase change material ready for commercial manufacture. An agglomerate floor tile containing 20% by mass of encapsulated octadecane has been manufactured. Flexural and compressive strength of 7.4 MPa and 24.5 MPa respectively, were measured for the tile. Peak melting transition temperature was determined to be 27.2°C with a latent heat of 33.9 J/g of tile. Structural and thermal performance of the tile surpassed that of a typical ceramic tile. Each tile was composed of quartz, resin and phase change material. Statistical modeling was performed to analyze the response of flexural and compressive strength on varying amounts of quartz, resin and phase change material. Resulting polynomials described the effect of adding phase change material into the tile. With as little as 10% by mass of phase change material, the strength was reduced to less than 50% of tile without phase change material. It was determined that the maximum phase change material content to attain structural integrity greater than ceramic tile was 20% by mass. The statistical analysis used for this research was based on mixture experiments. A procedure was developed to simplify the selection of data points used in the fit of the polynomials to describe the response of flexural and compressive strengths. Analysis of energy savings using this floor tile containing 20% by mass of phase change material was performed as an addendum to this research. A known static simulation method, SLR (solar load ratio), was adapted to include

  3. ESEEM of industrial silica-bearing powders: reactivity of defects during wet processing in the ceramics production

    NASA Astrophysics Data System (ADS)

    Romanelli, Maurizio; Di Benedetto, Francesco; Fornaciai, Gabriele; Innocenti, Massimo; Montegrossi, Giordano; Pardi, Luca A.; Zoleo, Alfonso; Capacci, Fabio

    2015-05-01

    A study is undertaken to ascertain whether changes in the speciation of inorganic radicals are occurring during the ceramic industrial production that involves abundant silica powders as raw material. Industrial dusts were sampled in two ceramic firms, immediately after the wet mixing stage, performed with the aid of a relevant pressure. The dusts were then characterised by means of X-ray diffraction, analysis of the trace elements through chemical methods, granulometry, continuous-wave electron paramagnetic resonance (EPR) and pulsed electron spin echo envelope modulation (ESEEM) spectroscopies. The results of the characterisation point to a relevant change in the speciation of the two samples; namely, a prevailing contribution due to an inorganic radical different from that pertaining to pure quartz is pointed out. The combined interpretation of EPR and ESEEM data suggests the attribution of the main paramagnetic contribution to the A-centre in kaolinite, a constituent that is added to pure quartz at the initial stage of the ceramic production. In one of the two samples, a second weak EPR signal is attributed to the quartz's hAl species. By taking into account the relative quantities of quartz and kaolinite mixed in the two samples, and the relative abundances of the two radical species, we propose that the partial or complete suppression of the hAl species in favour of the A-centre of kaolinite has occurred. Although this change is apparently fostered by the mixture between quartz and another radical-bearing raw material, kaolinite, the suppression of the hAl centre of quartz is ascribed to the role played by the pressure and the wet environment during the industrial mixing procedure. This suppression provides a net change of radical speciation associated with quartz, when this phase is in contact with workers' respiratory system.

  4. Quasiperiodic tilings generated by matrices

    NASA Astrophysics Data System (ADS)

    Rao, Nagaraja S.; Suryanarayan, E. R.

    1994-02-01

    Using the inflation method, Watanabe, Ito and Soma [3], Clark and Suryanarayan [4] and Balagurusamy, Ramesh and Gopal [5] have obtained nonperiodic tilings of the plane with n-fold rotational symmetry, n = 2, 3, 4, 5, 8, using two unit prototiles. Fortunately, there is an easier way to generate a more general class of nonperiodic tilings which contains the above-mentioned tilings as special cases. We do this by specifying two matrices of order two which define the two classes of tilings; thus, our approach uses the basic techniques from linear algebra in the study of quasiperiodic tilings and the method can be generalized to obtain tilings that have more than two prototiles. The tilings generated are fractals and their dimensions and the rate of growth are determined.

  5. Tiling Microarray Analysis Tools

    Energy Science and Technology Software Center (ESTSC)

    2005-05-04

    TiMAT is a package of 23 command line Java applications for use in the analysis of Affymetrix tiled genomic microarray data. TiMAT enables: 1) Rebuilding the genome annotation for entire tiled arrays (repeat filtering, chromosomal coordinate assignment). 2) Post processing of oligo intensity values (quantile normalization, median scaling, PMMM transformation), 3) Significance testing (Wilcoxon rank sum and signed rank tests, intensity difference and ratio tests) and Interval refinement (filtering based on multiple statistics, overlap comparisons),more » 4) Data visualization (detailed thumbnail/zoomed view with Interval Plots and data export to Affymetrix's Integrated Genome Browser) and Data reports (spreadsheet summaries and detailed profiles)« less

  6. Producing superhydrophobic roof tiles

    NASA Astrophysics Data System (ADS)

    Carrascosa, Luis A. M.; Facio, Dario S.; Mosquera, Maria J.

    2016-03-01

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a ‘green’ product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating.

  7. Producing superhydrophobic roof tiles.

    PubMed

    Carrascosa, Luis A M; Facio, Dario S; Mosquera, Maria J

    2016-03-01

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a 'green' product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating. PMID:26854839

  8. Demonstration of a full-scale plant using an UASB followed by a ceramic MBR for the reclamation of industrial wastewater.

    PubMed

    Niwa, Terutake; Hatamoto, Masashi; Yamashita, Takuya; Noguchi, Hiroshi; Takase, Osamu; Kekre, Kiran A; Ang, Wui Seng; Tao, Guihe; Seah, Harry; Yamaguchi, Takashi

    2016-10-01

    This study comprehensively evaluated the performance of a full-scale plant (4550m(3)d(-1)) using a UASB reactor followed by a ceramic MBR for the reclamation and reuse of mixed industrial wastewater containing many inorganics, chemical, oil and greases. This plant was demonstrated as the first full-scale system to reclaim the mixed industrial wastewater in the world. During 395days of operation, influent chemical oxygen demand (COD) fluctuated widely, but this system achieved COD removal rate of 91% and the ceramic MBR have operated flux of 21-25LMH stably. This means that this system adsorbed the feed water fluctuation and properly treated the water. Energy consumption of this plant was achieved 0.76kWhmm(-3) and this value is same range of domestic sewage MBR system. The combination of an UASB reactor and ceramic MBR is the most economical and feasible solution for water reclamation of mixed industrial wastewater. PMID:27344242

  9. Perspectives of mid-infrared optical coherence tomography for inspection and micrometrology of industrial ceramics

    PubMed Central

    Su, Rong; Kirillin, Mikhail; Chang, Ernest W.; Sergeeva, Ekaterina; Yun, Seok H.; Mattsson, Lars

    2014-01-01

    Optical coherence tomography (OCT) is a promising tool for detecting micro channels, metal prints, defects and delaminations embedded in alumina and zirconia ceramic layers at hundreds of micrometers beneath surfaces. The effect of surface roughness and scattering of probing radiation within sample on OCT inspection is analyzed from the experimental and simulated OCT images of the ceramic samples with varying surface roughnesses and operating wavelengths. By Monte Carlo simulations of the OCT images in the mid-IR the optimal operating wavelength is found to be 4 µm for the alumina samples and 2 µm for the zirconia samples for achieving sufficient probing depth of about 1 mm. The effects of rough surfaces and dispersion on the detection of the embedded boundaries are discussed. Two types of image artefacts are found in OCT images due to multiple reflections between neighboring boundaries and inhomogeneity of refractive index. PMID:24977838

  10. Microwave versus conventional sintering of silicon carbide tiles

    SciTech Connect

    Kass, M.D.; Caughman, J.B.O.; Forrester, S.C.; Akerman, A.

    1997-05-07

    Silicon carbide is being evaluated as an armor material because of its lightweight, high-hardness, and excellent armor efficiency. However, one of the problems associated with silicon carbide is the high cost associated with achieving fully dense tiles. Full density requires either hot pressing and sintering or reaction bonding. Past efforts have shown that hot pressed tiles have a higher armor efficiency than those produced by reaction bonded sintering. An earlier stuy showed that the acoustic properties of fully-dense silicon carbide tiles were enhanced through the use of post-sintered microwave heat treatments. One of the least expensive forming techniques is to isostatically press-and-sinter. In this study, the authors have used microwave energy to densify silicon carbide green bodies. Microwave sintering has been demonstrated to be a very quick way to sinter ceramics such as alumina to exceptionally high densities. Previous work has shown that microwave post treatment of fully-dense reaction bonded silicon carbide tiles significantly improves the acoustic properties of the tiles. These properties include Poisson`s ratio, Young`s modulus, shear modulus, and bulk modulus.

  11. Advanced ceramic coating development for industrial/utility gas turbine applications

    NASA Technical Reports Server (NTRS)

    Andersson, C. A.; Lau, S. K.; Bratton, R. J.; Lee, S. Y.; Rieke, K. L.; Allen, J.; Munson, K. E.

    1982-01-01

    The effects of ceramic coatings on the lifetimes of metal turbine components and on the performance of a utility turbine, as well as of the turbine operational cycle on the ceramic coatings were determined. When operating the turbine under conditions of constant cooling flow, the first row blades run 55K cooler, and as a result, have 10 times the creep rupture life, 10 times the low cycle fatigue life and twice the corrosion life with only slight decreases in both specific power and efficiency. When operating the turbine at constant metal temperature and reduced cooling flow, both specific power and efficiency increases, with no change in component lifetime. The most severe thermal transient of the turbine causes the coating bond stresses to approach 60% of the bond strengths. Ceramic coating failures was studied. Analytic models based on fracture mechanics theories, combined with measured properties quantitatively assessed both single and multiple thermal cycle failures which allowed the prediction of coating lifetime. Qualitative models for corrosion failures are also presented.

  12. Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    SciTech Connect

    Blink, J; Choi, J; Farmer, J

    2007-07-09

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  13. Ceramic MEMS Designed for Wireless Pressure Monitoring in the Industrial Environment

    PubMed Central

    Pavlin, Marko; Belavic, Darko; Novak, Franc

    2012-01-01

    This paper presents the design of a wireless pressure-monitoring system for harsh-environment applications. Two types of ceramic pressure sensors made with a low-temperature cofired ceramic (LTCC) were considered. The first type is a piezoresistive strain gauge pressure sensor. The second type is a capacitive pressure sensor, which is based on changes of the capacitance values between two electrodes: one electrode is fixed and the other is movable under an applied pressure. The design was primarily focused on low power consumption. Reliable operation in the presence of disturbances, like electromagnetic interference, parasitic capacitances, etc., proved to be contradictory constraints. A piezoresistive ceramic pressure sensor with a high bridge impedance was chosen for use in a wireless pressure-monitoring system and an acceptable solution using energy-harvesting techniques has been achieved. The described solution allows for the integration of a sensor element with an energy harvester that has a printed thick-film battery and complete electronics in a single substrate packaged inside a compact housing. PMID:22368471

  14. Geochemical and technological characterization of clays of Corumbataí Formation, Paraná Basin, in the state of São Paulo, Brazil for the application in the ceramic industry.

    NASA Astrophysics Data System (ADS)

    Christofoletti, Sergio Ricardo; Torres Moreno, Maria Margarita; Batezelli, Alessandro; Zanardo, Antenor

    2014-05-01

    The Corumbataí Formation is a geological unit of the Paraná Basin comprises a range of predominantly argillaceous facies. These clays are important from an economic point of view, because they represent important mineral deposits suppliers of raw materials for the ceramic industry in the production of ceramic tiles.The study presents preliminary results of a research that aims to study the clays municipalities Tambaú, Ferreira and Santa Rosa of Viterbo in the State of São Paulo for their application and diversification of ceramic products. The methodology used was based on a detailed description of facies using the methodology in principles of analysis of Basin Miall (1984), followed by mineralogical identification by X-ray Diffraction, chemical analysis of major elements by X-ray Fluorescence and technological tests ceramic. According to the geological surveys of mines studied through columnar sections were identified the following lithofacies from base to top: Massive, Laminated, Intercalated and Altered. The mineralogy present on these lithofacies is composed by minerals: quartz, microclineo, albite, calcite, dolomite and hematite and by clay minerals illite, kaolinite and montmorillonite. The quartz represents the mineral more present in diffraction and occurs with d001 of 3.33Å in all lithofacies studied. The illite clay mineral represents the most frequent in studied samples presenting d 001 10Å in three conditions (natural, heated and treated with ethylene glycol) in which the blade was subjected to the analysis of X-ray diffraction, the presence of kaolinite or montmorillonite occurs or not in samples. It was observed a increased frequency of some minerals in the lithofacies studied, carbonates (calcite and dolomite), hematite and feldspar occurring in the intermediate portions of the profile with a predominance in lithofacies Intercalated. The illita clay mineral occurs throughout the profile, but with greater frequency in the lithofacies Massive and

  15. Alumina polymorphs affect the metal immobilization effect when beneficially using copper-bearing industrial sludge for ceramics.

    PubMed

    Tang, Yuanyuan; Lu, Xiuqing; Shih, Kaimin

    2014-12-01

    The feasibility of recycling copper-bearing industrial sludge as a part of ceramic raw materials was evaluated through thermal interaction of sludge with aluminum-rich precursors. To observe copper incorporation mechanism, mixtures of copper-bearing sludge with alumina polymorphs (γ-Al2O3 and α-Al2O3) were fired between 750 and 1250°C. Different copper-hosting phases were identified by X-ray diffraction, and CuAl2O4 was found to be the predominant phase throughout the reactions. The experimental results indicate different CuAl2O4 initiating temperatures for two alumina materials, and the optimal temperature for CuAl2O4 formation is around 1100°C. To monitor the stabilization effect, prolonged leaching tests were carried out to leach sintered products for up to 20d. The results clearly demonstrate a substantial decrease in copper leachability for products with higher CuAl2O4 content formed from both alumina precursors despite their different sintering behavior. Meanwhile, the leachability of aluminum was much lower than that of copper, and it decreased by more than fourfold through the formation of CuAl2O4 spinel in γ-Al2O3 system. This study clearly indicates spinel formation as the most crucial metal stabilization mechanism when sintering multiphase copper-bearing industrial sludge with aluminum-rich ceramic raw materials, and suggests a promising and reliable technique for reusing industrial sludge. PMID:25299935

  16. Covering the Plane with Rep-Tiles.

    ERIC Educational Resources Information Center

    Fosnaugh, Linda S.; Harrell, Marvin E.

    1996-01-01

    Presents an activity in which students use geometric figures, rep-tiles, to design a tile floor. Rep-tiles are geometric figures of which copies can fit together to form a larger similar figure. Includes reproducible student worksheet. (MKR)

  17. Tiles for Reo

    NASA Astrophysics Data System (ADS)

    Arbab, Farhad; Bruni, Roberto; Clarke, Dave; Lanese, Ivan; Montanari, Ugo

    Reo is an exogenous coordination model for software components. The informal semantics of Reo has been matched by several proposals of formalization, exploiting co-algebraic techniques, constraint-automata, and coloring tables. We aim to show that the Tile Model offers a flexible and adequate semantic setting for Reo, such that: (i) it is able to capture context-aware behavior; (ii) it is equipped with a natural notion of behavioral equivalence which is compositional; (iii) it offers a uniform setting for representing not only the ordinary execution of Reo systems but also dynamic reconfiguration strategies.

  18. Kinetics of DNA tile dimerization.

    PubMed

    Jiang, Shuoxing; Yan, Hao; Liu, Yan

    2014-06-24

    Investigating how individual molecular components interact with one another within DNA nanoarchitectures, both in terms of their spatial and temporal interactions, is fundamentally important for a better understanding of their physical behaviors. This will provide researchers with valuable insight for designing more complex higher-order structures that can be assembled more efficiently. In this report, we examined several spatial factors that affect the kinetics of bivalent, double-helical (DH) tile dimerization, including the orientation and number of sticky ends (SEs), the flexibility of the double helical domains, and the size of the tiles. The rate constants we obtained confirm our hypothesis that increased nucleation opportunities and well-aligned SEs accelerate tile-tile dimerization. Increased flexibility in the tiles causes slower dimerization rates, an effect that can be reversed by introducing restrictions to the tile flexibility. The higher dimerization rates of more rigid tiles results from the opposing effects of higher activation energies and higher pre-exponential factors from the Arrhenius equation, where the pre-exponential factor dominates. We believe that the results presented here will assist in improved implementation of DNA tile based algorithmic self-assembly, DNA based molecular robotics, and other specific nucleic acid systems, and will provide guidance to design and assembly processes to improve overall yield and efficiency. PMID:24794259

  19. Sludge valorization from wastewater treatment plant to its application on the ceramic industry.

    PubMed

    Martínez-García, C; Eliche-Quesada, D; Pérez-Villarejo, L; Iglesias-Godino, F J; Corpas-Iglesias, F A

    2012-03-01

    The main aim of this study is to assess the effect of incorporating waste sludge on the properties and microstructure of clay used for bricks manufacturing. Wastewater treatment plants produce annually a great volume of sludge. Replacing clay in a ceramic body with different proportions of sludge can reduce the cost due to the utilization of waste and, at the same time, it can help to solve an environmental problem. Compositions were prepared with additions of 1%, 2.5%, 5%, 7.5%, 10% and 15% wt% waste sludge in body clay. In order to determine the technological properties, such as bulk density, linear shrinkage, water suction, water absorption and compressive strength, press-moulded bodies were fired at 950 °C for coherently bonding particles in order to enhance the strength and the other engineering properties of the compacted particles. Thermal heating destroys organic remainder and stabilizes inorganic materials and metals by incorporating oxides from the elemental constituent into a ceramic-like material. Results have shown that incorporating up to 5 wt% of sludge is beneficial for clay bricks. By contrast, the incorporation of sludge amounts over 5 wt% causes deterioration on the mechanical properties, therefore producing low-quality bricks. PMID:21723033

  20. Reuse of sugarcane bagasse ash (SCBA) to produce ceramic materials.

    PubMed

    Souza, A E; Teixeira, S R; Santos, G T A; Costa, F B; Longo, E

    2011-10-01

    Sugarcane bagasse ash (SCBA) is a residue resulting from the burning of bagasse in boilers in the sugarcane/alcohol industry. SCBA has a very high silica concentration and contains aluminum, iron, alkalis and alkaline earth oxides in smaller amounts. In this work, the properties of sintered ceramic bodies were evaluated based on the concentration of SCBA, which replaced non-plastic material. The ash was mixed (up to 60 wt%) with a clayed raw material that is used to produce roof tiles. Prismatic probes were pressed and sintered at different temperatures (up to 1200 °C). Technological tests of ceramic probes showed that the addition of ash has little influence on the ceramic properties up to 1000 °C. X-ray diffraction and thermal analysis data showed that, above this temperature the ash participates in the sintering process and in the formation of new important phases. The results reported show that the reuse of SCBA in the ceramic industry is feasible. PMID:21733619

  1. A new Energy Saving method of manufacturing ceramic products from waste glass

    SciTech Connect

    Haun Labs

    2002-07-05

    This final report summarizes the activities of the DOE Inventions and Innovations sponsored project, ''A New Energy Saving Method of Manufacturing Ceramic Products from Waste Glass.'' The project involved an innovative method of lowering energy costs of manufacturing ceramic products by substituting traditional raw materials with waste glass. The processing method is based on sintering of glass powder at {approx}750 C to produce products which traditionally require firing temperatures of >1200 C, or glass-melting temperatures >1500 C. The key to the new method is the elimination of previous processing problems, which have greatly limited the use of recycled glass as a ceramic raw material. The technology is aligned with the DOE-OIT Glass Industry Vision and Roadmap, and offers significant energy savings and environmental benefits compared to current technologies. A U.S. patent (No. 6,340,650) covering the technology was issued on January 22, 2002. An international PCT Patent Application is pending with designations made for all PCT regions and countries. The goal of the project was to provide the basis for the design and construction of an energy-efficient manufacturing plant that can convert large volumes of waste glass into high-quality ceramic tile. The main objectives of the project were to complete process development and optimization; construct and test prototype samples; and conduct market analysis and commercialization planning. Two types of ceramic tile products were targeted by the project. The first type was developed during the first year (Phase I) to have a glazed-like finish for applications where slip resistance is not critical, such as wall tile. The processing method optimized in Phase I produces a glossy surface with a translucent appearance, without the extra glazing steps required in traditional tile manufacturing. The second type of product was developed during the second year (Phase II). This product was designed to have an unglazed appearance

  2. Repairing high-temperature glazed tiles

    NASA Technical Reports Server (NTRS)

    Ecord, G. M.; Schomburg, C.

    1981-01-01

    Tetraethyl orthosilicate (TEOS) mixture fills chips and cracks in glazed tile surface. Filler is made by mixing hydrolyzed TEOS, silicon tetraboride powder, and pulverized tile material. Repaired tiles survived testing by intense acoustic emissions, arc jets, and intense heat radiation. Repair is reliable and rapid, performed in 1-1 1/2 hours with tile in any or orientation.

  3. How We Used NASA Lunar Set in Planetary Material Science Analog Studies on Lunar Basalts and Breccias with Industrial Materials of Steels and Ceramics

    NASA Technical Reports Server (NTRS)

    Berczi, S.; Cech, V.; Jozsa, S.; Szakmany, G.; Fabriczy, A.; Foldi, T.; Varga, T.

    2005-01-01

    Analog studies play important role in space materials education. Various aspects of analogies are used in our courses. In this year two main rock types of NASA Lunar Set were used in analog studies in respect of processes and textures with selected industrial material samples. For breccias and basalts on the lunar side, ceramics and steels were found as analogs on the industrial side. Their processing steps were identified on the basis of their textures both in lunar and in industrial groups of materials.

  4. Criticality-Control Applications in the Nuclear Industry for Thermal Spray Amorphous Metal and Ceramic Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Iron-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. The high boron content of Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4} (SAM2X5) makes it an effective neutron absorber, and suitable for criticality control applications. Average measured values of the neutron absorption cross section in transmission ({Sigma}{sub t}) for Type 316L stainless steel, Alloy C-22, borated stainless steel, a Ni-Cr-Mo-Gd alloy, and SAM2X5 have been determined to be approximately 1.1, 1.3, 2.3, 3.8 and 7.1 cm{sup -1}, respectively.

  5. Preliminary survey report: control technology for the ceramics industry at Ohio Brass Company, Barberton, Ohio

    SciTech Connect

    Godbey, F.W.

    1983-01-01

    Health-hazard control methods, work processes, and existing control technologies were evaluated at Ohio Brass Company, Barberton, Ohio, in September, 1982. The company employed 550 workers involved in the production of ceramic electrical insulations from feldspar, kaolin, alumina, locally mined flint, and ball clays. Production-sized raw materials were formed into a batch mixture, combined with water, mixed, and filtered through a 120 mesh screen to form slip. The slip was dehydrated into clay press cakes which were charged into a pug mill. The material was extruded and cut into appropriate lengths, then shredded and blended, and automatically cut into blanks. The blanks were formed and trimmed into a fully formed insulator body. After drying, the body was glazed, formed with portland cement, fired, inspected, and cured. The insulators were automatically cleaned and tested, then packed and shipped to the consumer. Monthly inspections of the work areas were conducted along with periodic environmental sampling. Workers were provided with safety glasses, hearing protectors, respirators, and safety shoes. Local exhaust ventilation was used throughout the facility. The author does not recommend an in-depth study of the company since there is no raw material.

  6. Lozenge Tilings and Hurwitz Numbers

    NASA Astrophysics Data System (ADS)

    Novak, Jonathan

    2015-10-01

    We give a new proof of the fact that, near a turning point of the frozen boundary, the vertical tiles in a uniformly random lozenge tiling of a large sawtooth domain are distributed like the eigenvalues of a GUE random matrix. Our argument uses none of the standard tools of integrable probability. In their place, it uses a combinatorial interpretation of the Harish-Chandra/Itzykson-Zuber integral as a generating function for desymmetrized Hurwitz numbers.

  7. Secondary polymer layered impregnated tile

    NASA Technical Reports Server (NTRS)

    Tran, Huy K. (Inventor); Rasky, Daniel J. (Inventor); Szalai, Christine E. (Inventor); Carroll, Joseph A. (Inventor); Hsu, Ming-ta S. (Inventor)

    2005-01-01

    A low density organic polymer impregnated preformed fibrous ceramic article includes a plurality of layers. A front layer includes ceramic fibers or carbon fibers or combinations of ceramic fibers and carbon fibers, and is impregnated with an effective amount of at least one organic polymer. A middle layer includes polymer impregnated ceramic fibers. A back layer includes ceramic fibers or carbon fibers or combinations of ceramic fibers and carbon fibers, and is impregnated with an effective amount of at least one low temperature pyrolyzing organic polymer capable of decomposing without depositing residues.

  8. Light-weight black ceramic insulation

    NASA Technical Reports Server (NTRS)

    Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

    2003-01-01

    Ultra-high temperature, light-weight, black ceramic insulation having a density ranging from about 0.12 g/cc. to 0.6 g/cc. such as ceramic tile is obtained by pyrolyzing siloxane gels derived from the reaction of at least one organo dialkoxy silane and at least one tetralkoxy silane in an acid or base liquid medium. The reaction mixture of the tetra- and dialkoxy silanes also may contain an effective amount of a mono- or trialkoxy silane to obtain the siloxane gels. The siloxane gels are dried at ambient temperatures and pressures to form siloxane ceramic precursors without significant shrinkage. The siloxane ceramic precursors are subsequently pyrolyzed, in an inert atmosphere, to form the black ceramic insulation comprising atoms of silicon, carbon and oxygen. The ceramic insulation can be characterized as a porous, uniform ceramic tile resistant to oxidation at temperatures ranging as high as 1700.degree. C., and particularly useful as lightweight tiles for spacecraft and other high-temperature insulation applications.

  9. Image Composition Engine for Tiles

    SciTech Connect

    Moreland, Kenneth

    2011-08-22

    The Image Composition Engine for Tiles (lceT) is a high-performance sort-last parallel rendering library. It is designed to be used in parallel applications requiring rendering. The primary purpose of IceT is to be integrated into parallel visualization applications such as ParaView to provide parallel rendering capabilities. The Image Composition Engine for Tiles (lceT) is a high-performance sort-last parallel rendering library. IceT uses a "sort-Iasf' approach to rendering. Each process in a parallel application independently renders a local piece of geometry. The resulting images are given to IceT, and IceT combines the images together to form a single cohesive image. Ice T is also capable of driving tiled displays, largeformat displays comprising an array of smaller displays. To this end IceT can collect the smaller tile images and organize them such that the entire tiled display can be driven. Ice T takes advantage of spatial coherence in geometry by identifying empty regions of the display and reducing the overall required work.

  10. Image Composition Engine for Tiles

    Energy Science and Technology Software Center (ESTSC)

    2011-08-22

    The Image Composition Engine for Tiles (lceT) is a high-performance sort-last parallel rendering library. It is designed to be used in parallel applications requiring rendering. The primary purpose of IceT is to be integrated into parallel visualization applications such as ParaView to provide parallel rendering capabilities. The Image Composition Engine for Tiles (lceT) is a high-performance sort-last parallel rendering library. IceT uses a "sort-Iasf' approach to rendering. Each process in a parallel application independently rendersmore » a local piece of geometry. The resulting images are given to IceT, and IceT combines the images together to form a single cohesive image. Ice T is also capable of driving tiled displays, largeformat displays comprising an array of smaller displays. To this end IceT can collect the smaller tile images and organize them such that the entire tiled display can be driven. Ice T takes advantage of spatial coherence in geometry by identifying empty regions of the display and reducing the overall required work.« less

  11. Ceramic-Fibrous-Insulation Thermal-Protection System

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel; Churchward, Rex; Katvala, Victor; Stewart, David; Balter, Aliza

    1992-01-01

    New composite thermal-protection system developed in which glass-ceramic impregnated into surface of fibrous insulation. Called TUFI for toughened unipiece fibrous insulation developed as replacement for tiles with reaction-cured-glass (RCG) coating. Impregnation of glass-ceramic results in thermal protection system with insulating properties comparable to existing system but with 20 to 100 times more resistance to impact.

  12. Ceramic Technology Project

    SciTech Connect

    Not Available

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  13. Ceramic materials for solar collectors. Final report

    SciTech Connect

    Ankeny, A.E.

    1982-09-29

    The purpose of this project was to identify ceramic materials which exhibit solar absorption properties which are appropriate for flat plate solar collectors. To accomplish this, various glaze formulations and clay combinations were produced and evaluated for their potential as solar absorbers. For purposes of comparison a black coated copper sheet was also tested concurrently with the ceramic materials. Thirty-five different coatings were prepared on fifty-six tiles. Two different clays, a porcelain and a stoneware clay, were used to make the tiles. From the tiles prepared, thirty of the most promising coatings were chosen for evaluation. The test apparatus consisted of a wooden frame which enclosed four mini-collectors. Each mini-collector was a rectangular ceramic heat exchanger on which a test tile could be mounted. The working fluid, water, was circulated into the collector, passed under the test tile where it gained heat, and then was discharged out of the collector. Thermometers were installed in the inlet and discharge areas to indicate the temperature increase of the water. The quantity of heat absorbed was determined by measuring the water flow (pounds per minute) and multiplying it by the temperature increase (/sup 0/F). The control sample, a copper wheet painted flat black, provided a base by which to compare the performance of the test tiles installed in the other three mini-collectors. Testing was conducted on various days during August and September, 1982. The test results indicate that coatings with very satisfactory solar absorbing properties can be made with ceramic materials. The results suggest that an economically viable ceramic solar collector could be constructed if engineered to minimize the effects of relatively low thermal conductivity of clay.

  14. New ceramics-related industry implicated in elevated blood lead levels in children

    SciTech Connect

    Kaye, W.E.; Novotny, T.E.; Tucker, M.

    1987-05-01

    Elevated lead levels have been implicated as a cause of a variety of health problems in children. Blood lead, erythrocyte protoporphyrin, and hemoglobin levels were measured for family members of workers exposed to lead borosilicate dust in a capacitor and resistor plant in Colorado. Previous studies in other lead-related industries have shown an increased risk of lead poisoning among workers' children through exposure to dust brought home on work clothes. Eighty-nine family members of 41 exposed workers were tested along with 62 family members of 30 unexposed comparison households. The mean blood lead level in the family members of exposed workers was significantly elevated compared with that of the unexposed group (10.2 vs. 6.2 micrograms/dl, p = .0001).

  15. Refractory ceramic fiber composites and high emissivity materials for energy savings in the industry: A state-of-the-art review

    SciTech Connect

    Palco, S.; Rigaud, M.

    1995-10-01

    Due to a series of continuous improvements in the manufacturing know-how of ceramic fiber, effective composition compounds, use of protective and high emissivity coatings, and innovative anchoring methods for lining, utilization of ceramic fiber products is nowadays extremely diversified. The advantages of all-fiber linings for industrial furnaces can be briefly summarized as: short heating-up and cooling-down periods, low energy consumption, high production capacity, optimum temperature balance, and more uniform quality of finished products. The major disadvantage is that the use of fiber is questionable with the production of aggressive fuel gases and/or glaze vapors. This is because the fibrous materials are less resistant to the attack of aggressive environment than the other insulating products, and thus quickly lose their properties. The application of high emissivity ceramic coatings on the working surface of fibrous insulating lining can improve the resistance of these materials against the aggressive environment. And as a result of increasing the radiating efficiency of the refractory lining, more energy is directed to the work load, thus requiring less fuel to be fired. Ceramic fiber products is a perfect example of what composite materials are.

  16. Reusable Surface Insulation Tile Thermal Protection Materials: Past, Present and the Future

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel B.; Stewart, David A.; Venkatapathy, Ethiras (Technical Monitor)

    2002-01-01

    Silica (LI-900) Reusable Surface Insulation (RSI) tile have been used on the majority of the Shuttle since its initial flight. Its overall performance with Reaction Cured Glass (RCG) coating applied will be reviewed. Improvements in insulations, Fibrous Refractory Composite Insulation (FRCI-12) and Alumina Enhanced Thermal Barrier (AETB-8) and coatings/surface treatments such as Toughened Uni-Piece Fibrous Insulation (TUFI) have been developed and successfully applied. The performance of these enhancements on the Shuttle Orbiters over the past few years along with the next version of tile materials, High Efficiency Tantalum-based Ceramic (HETC) with even broader applicability will also be discussed.

  17. Deposition of various metal, ceramic, and cermet coatings by an industrial-scale large area filtered arc deposition process

    SciTech Connect

    Gorokhovsky, V.; Bowman, C.; VanVorous, D.; Wallace, J.

    2009-07-15

    Nearly defect-free nitride, carbide, and oxiceramic coatings have been deposited by a unidirectional dual large area filtered arc deposition (LAFAD) process. One LAFAD dual arc vapor plasma source was used in both gas ionization and coating deposition modes with and without vertical magnetic rastering of the plasma flow. Substrates made of different metal alloys, as well as carbide and ceramics, were installed at different vertical positions on the 0.5 m diameter turntable of the industrial-scale batch coating system which was rotated at 12 rpm to assess deposition rates and coating thickness uniformity. Targets of the same or different compositions were installed on the primary cathodic arc sources of the LAFAD plasma source to deposit a variety of coating compositions by mixing the metal vapor and reactive gaseous components in a magnetically confined, strongly ionized plasma flow with large kinetic energy. The maximum deposition rate typically ranged from 1.5 {mu}m/h for TiCr/TiCrN to 2.5 {mu}m/h for Ti/TiN multilayer and AlN single layer coatings, and up to 6 {mu}m/h for AlCr-based oxiceramic coatings for primary cathode current ranging from 120 to 140 A. When the arc current was increased to 200 A, the deposition rates of TiN-based coatings were as high as 5 {mu}m/h. The vertical coating thickness uniformity was {+-}15% inside of a 150 mm area without vertical rastering. Vertical rastering increased the uniform coating deposition area up to 250 mm. The coating thickness distribution was well correlated with the output ion current distribution as measured by a multisection ion collector probe. Coatings were characterized for thickness, surface profile, adhesion, hardness, and elemental composition. Estimates of electrical resistivity indicated good dielectric properties for most of the TiCrAlY-based oxiceramic, oxinitride, and nitride coatings. The multielement LAFAD plasma flow consisting of fully ionized metal vapor with a reactive gas ionization rate in

  18. PHASE CHANGE MATERIALS IN FLOOR TILES FOR THERMAL ENERGY STORAGE

    SciTech Connect

    Douglas C. Hittle

    2002-10-01

    Passive solar systems integrated into residential structures significantly reduce heating energy consumption. Taking advantage of latent heat storage has further increased energy savings. This is accomplished by the incorporation of phase change materials into building materials used in passive applications. Trombe walls, ceilings and floors can all be enhanced with phase change materials. Increasing the thermal storage of floor tile by the addition of encapsulated paraffin wax is the proposed topic of research. Latent heat storage of a phase change material (PCM) is obtained during a change in phase. Typical materials use the latent heat released when the material changes from a liquid to a solid. Paraffin wax and salt hydrates are examples of such materials. Other PCMs that have been recently investigated undergo a phase transition from one solid form to another. During this process they will release heat. These are known as solid-state phase change materials. All have large latent heats, which makes them ideal for passive solar applications. Easy incorporation into various building materials is must for these materials. This proposal will address the advantages and disadvantages of using these materials in floor tile. Prototype tile will be made from a mixture of quartz, binder and phase change material. The thermal and structural properties of the prototype tiles will be tested fully. It is expected that with the addition of the phase change material the structural properties will be compromised to some extent. The ratio of phase change material in the tile will have to be varied to determine the best mixture to provide significant thermal storage, while maintaining structural properties that meet the industry standards for floor tile.

  19. Ceramic Fabric Coated With Silicon Carbide

    NASA Technical Reports Server (NTRS)

    Riccitiello, S. R.; Smith, M.; Goldstein, H.; Zimmerman, N.

    1988-01-01

    Material used as high-temperature shell. Ceramic fabric coated with silicon carbide (SiC) serves as tough, heat-resistant covering for other refractory materials. Developed to protect reusable insulating tiles on advanced space transportation systems. New covering makes protective glaze unnecessary. Used on furnace bricks or on insulation for engines.

  20. Algebraic properties of basic isohedral marked tilings

    NASA Astrophysics Data System (ADS)

    Greco, Gabriele H.

    2006-05-01

    In 1977 Grünbaum and Shephard described all possible 93 types of isohedral marked tilings of the plane; 46 of them are called basic, since their induced tile group is trivial. The aim of this paper is to give an algebraic description of all basic tilings. A purely algebraic characterization of the adjacency symmetries of tiles of the 46 basic tilings is presented. Moreover, 46 related abstract definitions of two-dimensional crystallographic groups supplement and extend those of the well-known book Generators and Relations for Discrete Groups by Coxeter and Moser.

  1. Ceramic Solar Receiver

    NASA Technical Reports Server (NTRS)

    Robertson, C., Jr.

    1984-01-01

    Solar receiver uses ceramic honeycomb matrix to absorb heat from Sun and transfer it to working fluid at temperatures of 1,095 degrees and 1,650 degrees C. Drives gas turbine engine or provides heat for industrial processes.

  2. Fractal tiles associated with shift radix systems.

    PubMed

    Berthé, Valérie; Siegel, Anne; Steiner, Wolfgang; Surer, Paul; Thuswaldner, Jörg M

    2011-01-15

    Shift radix systems form a collection of dynamical systems depending on a parameter r which varies in the d-dimensional real vector space. They generalize well-known numeration systems such as beta-expansions, expansions with respect to rational bases, and canonical number systems. Beta-numeration and canonical number systems are known to be intimately related to fractal shapes, such as the classical Rauzy fractal and the twin dragon. These fractals turned out to be important for studying properties of expansions in several settings. In the present paper we associate a collection of fractal tiles with shift radix systems. We show that for certain classes of parameters r these tiles coincide with affine copies of the well-known tiles associated with beta-expansions and canonical number systems. On the other hand, these tiles provide natural families of tiles for beta-expansions with (non-unit) Pisot numbers as well as canonical number systems with (non-monic) expanding polynomials. We also prove basic properties for tiles associated with shift radix systems. Indeed, we prove that under some algebraic conditions on the parameter r of the shift radix system, these tiles provide multiple tilings and even tilings of the d-dimensional real vector space. These tilings turn out to have a more complicated structure than the tilings arising from the known number systems mentioned above. Such a tiling may consist of tiles having infinitely many different shapes. Moreover, the tiles need not be self-affine (or graph directed self-affine). PMID:24068835

  3. Beautiful math, part 2: aesthetic patterns based on fractal tilings.

    PubMed

    Peichang Ouyang; Fathauer, Robert W

    2014-01-01

    A fractal tiling (f-tiling) is a tiling whose boundary is fractal. This article presents two families of rare, infinitely many f-tilings. Each f-tiling is constructed by reducing tiles by a fixed scaling factor, using a single prototile, which is a segment of a regular polygon. The authors designed invariant mappings to automatically produce appealing seamless, colored patterns from such tilings. PMID:24808170

  4. Kinetics of the clay roofing tile convection drying

    SciTech Connect

    Thomas, S. . Faculty of Food Technology); Skansi, D. . Faculty of Chemical Engineering and Technology); Sokele, M. . Telecommunications Center)

    1993-01-01

    Kinetics of the convection drying process of flat tile has been investigated experimentally in an industrial tunnel dryer. Several velocities of wet tile movement through the dryer were tested to obtain maximum allowable drying rate curve. As there are various models to describe the kinetics of convection drying, finding a model that would fairly well approximate the kinetics of the whole drying process was part of the research. Especially the polynomial and exponential models were tested. It was found that exponential model of the type: B(t) = (a[minus]B[sub e])[center dot]EXP([minus]bt[sup 2])+B[sub e], ([minus]dB(t)/dt) = 2bt(B(t)[minus]B[sub e]) significantly correlates the kinetics of the whole tile drying process. Applying the maximum allowable drying rate curve obtained for flat tile in the first period of drying, a grapho-analytic model for the optimal conducting of the process has been developed.

  5. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    PubMed

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions. PMID

  6. Developing tiled projection display systems

    SciTech Connect

    Hereld, M.; Judson, I. R.; Paris, J.; Stevens, R. L.

    2000-06-08

    Tiled displays are an emerging technology for constructing high-resolution semi-immersive visualization environments capable of presenting high-resolution images from scientific simulation [EVL, PowerWall]. In this way, they complement other technologies such as the CAVE [Cruz-Niera92] or ImmersaDesk, [Czernuszenko97], which by design give up pure resolution in favor of width of view and stereo. However, the largest impact may well be in using large-format tiled displays as one of possibly multiple displays in building ''information'' or ''active'' spaces that surround the user with diverse ways of interacting with data and multimedia information flows [IPSI, Childers00, Raskar98, ROME, Stanford, UNC]. These environments may prove to be the ultimate successor of the desktop metaphor for information technology work.

  7. Geometrical tile design for complex neighborhoods.

    PubMed

    Czeizler, Eugen; Kari, Lila

    2009-01-01

    Recent research has showed that tile systems are one of the most suitable theoretical frameworks for the spatial study and modeling of self-assembly processes, such as the formation of DNA and protein oligomeric structures. A Wang tile is a unit square, with glues on its edges, attaching to other tiles and forming larger and larger structures. Although quite intuitive, the idea of glues placed on the edges of a tile is not always natural for simulating the interactions occurring in some real systems. For example, when considering protein self-assembly, the shape of a protein is the main determinant of its functions and its interactions with other proteins. Our goal is to use geometric tiles, i.e., square tiles with geometrical protrusions on their edges, for simulating tiled paths (zippers) with complex neighborhoods, by ribbons of geometric tiles with simple, local neighborhoods. This paper is a step toward solving the general case of an arbitrary neighborhood, by proposing geometric tile designs that solve the case of a "tall" von Neumann neighborhood, the case of the f-shaped neighborhood, and the case of a 3 x 5 "filled" rectangular neighborhood. The techniques can be combined and generalized to solve the problem in the case of any neighborhood, centered at the tile of reference, and included in a 3 x (2k + 1) rectangle. PMID:19956398

  8. Geometrical Tile Design for Complex Neighborhoods

    PubMed Central

    Czeizler, Eugen; Kari, Lila

    2009-01-01

    Recent research has showed that tile systems are one of the most suitable theoretical frameworks for the spatial study and modeling of self-assembly processes, such as the formation of DNA and protein oligomeric structures. A Wang tile is a unit square, with glues on its edges, attaching to other tiles and forming larger and larger structures. Although quite intuitive, the idea of glues placed on the edges of a tile is not always natural for simulating the interactions occurring in some real systems. For example, when considering protein self-assembly, the shape of a protein is the main determinant of its functions and its interactions with other proteins. Our goal is to use geometric tiles, i.e., square tiles with geometrical protrusions on their edges, for simulating tiled paths (zippers) with complex neighborhoods, by ribbons of geometric tiles with simple, local neighborhoods. This paper is a step toward solving the general case of an arbitrary neighborhood, by proposing geometric tile designs that solve the case of a “tall” von Neumann neighborhood, the case of the f-shaped neighborhood, and the case of a 3 × 5 “filled” rectangular neighborhood. The techniques can be combined and generalized to solve the problem in the case of any neighborhood, centered at the tile of reference, and included in a 3 × (2k + 1) rectangle. PMID:19956398

  9. Shuttle Upgrade Program: Tile TPS

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel B.; Stewart, David A.; DiFiore, Robert; Irby, Ed; Arnold, James (Technical Monitor)

    2001-01-01

    One of the areas where the thermal protection system on the Space Shuttle Orbiter could be improved is the RSI (Reusable Surface Insulation) tile. The improvement would be in damage resistance that would reduce the resultant maintenance and inspection required. It has performed very well in every other aspect. Improving the system's damage resistance has been the subject of much research over the past several years. One of the results of that research was a new system developed for damage prone areas on the orbiter (i.e., base heat shield). That system, designated as TUFI, Toughened Uni-Piece Fibrous Insulation, was successfully demonstrated as an experiment on the Orbiter and is now baselined for the base heat shield. This paper describes the results of a current research program to further improve the TUFI tile system, thus making it applicable to more areas on the orbiter. The way to remove the current limitations of the TUFI system (i.e., weight or thermal conductivity differences between it and the baseline tile (LI-900)) is to improve the characteristics of LI-900 or AETB-8. Specifically this paper describes the results of two efforts. The first shows performance data of an improved LI-900 system involving the application of TUFI and the second describes data that shows a reduced difference in thermal conductivity between the advanced TUFI substrate (AETB-8) now used on the orbiter and LI-900.

  10. Programmable DNA tile self-assembly using a hierarchical sub-tile strategy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaolong; Lu, Wei; Wang, Zhiyu; Pan, Linqiang; Cui, Guangzhao; Xu, Jin; LaBean, Thomas H.

    2014-02-01

    DNA tile based self-assembly provides a bottom-up approach to construct desired nanostructures. DNA tiles have been directly constructed from ssDNA and readily self-assembled into 2D lattices and 3D superstructures. However, for more complex lattice designs including algorithmic assemblies requiring larger tile sets, a more modular approach could prove useful. This paper reports a new DNA ‘sub-tile’ strategy to easily create whole families of programmable tiles. Here, we demonstrate the stability and flexibility of our sub-tile structures by constructing 3-, 4- and 6-arm DNA tiles that are subsequently assembled into 2D lattices and 3D nanotubes according to a hierarchical design. Assembly of sub-tiles, tiles, and superstructures was analyzed using polyacrylamide gel electrophoresis and atomic force microscopy. DNA tile self-assembly methods provide a bottom-up approach to create desired nanostructures; the sub-tile strategy adds a useful new layer to this technique. Complex units can be made from simple parts. The sub-tile approach enables the rapid redesign and prototyping of complex DNA tile sets and tiles with asymmetric designs.

  11. Radioactivity and associated radiation hazards in ceramic raw materials and end products.

    PubMed

    Viruthagiri, G; Rajamannan, B; Suresh Jawahar, K

    2013-12-01

    Studies have been planned to obtain activity and associated radiation hazards in ceramic raw materials (quartz, feldspar, clay, zircon, kaolin, grog, alumina bauxite, baddeleyite, masse, dolomite and red mud) and end products (ceramic brick, glazed ceramic wall and floor tiles) as the activity concentrations of uranium, thorium and potassium vary from material to material. The primordial radionuclides in ceramic raw materials and end products are one of the sources of radiation hazard in dwellings made of these materials. By the determination of the activity level in these materials, the indoor radiological hazard to human health can be assessed. This is an important precautionary measure whenever the dose rate is found to be above the recommended limits. The aim of this work was to measure the activity concentration of (226)Ra, (232)Th and (40)K in ceramic raw materials and end products. The activity of these materials has been measured using a gamma-ray spectrometry, which contains an NaI(Tl) detector connected to multichannel analyser (MCA). Radium equivalent activity, alpha-gamma indices and radiation hazard indices associated with the natural radionuclides are calculated to assess the radiological aspects of the use of the ceramic end products as decorative or covering materials in construction sector. Results obtained were examined in the light of the relevant international legislation and guidance and compared with the results of similar studies reported in different countries. The results suggest that the use of ceramic end product samples examined in the construction of dwellings, workplace and industrial buildings is unlikely to give rise to any significant radiation exposure to the occupants. PMID:23765074

  12. Optimizing Tile Concentrations to Minimize Errors and Time for DNA Tile Self-assembly Systems

    NASA Astrophysics Data System (ADS)

    Chen, Ho-Lin; Kao, Ming-Yang

    DNA tile self-assembly has emerged as a rich and promising primitive for nano-technology. This paper studies the problems of minimizing assembly time and error rate by changing the tile concentrations because changing the tile concentrations is easy to implement in actual lab experiments. We prove that setting the concentration of tile T i proportional to the square root of N i where N i is the number of times T i appears outside the seed structure in the final assembled shape minimizes the rate of growth errors for rectilinear tile systems. We also show that the same concentrations minimize the expected assembly time for a feasible class of tile systems. Moreover, for general tile systems, given tile concentrations, we can approximate the expected assembly time with high accuracy and probability by running only a polynomial number of simulations in the size of the target shape.

  13. Analysis of gap heating due to stepped tiles in the shuttle thermal protection system

    NASA Technical Reports Server (NTRS)

    Petley, D. H.; Smith, D. M.; Edwards, C. L. W.; Carlson, A. B.

    1983-01-01

    Analytical methods used to investigate entry gap heating in the Shuttle orbiter thermal protection system are described. Analytical results are given for a fuselage lower-surface location and a wing lower-surface location. These are locations where excessive gap heating occurred on the first flight of the Shuttle. The results of a study to determine the effectiveness of a half-height ceramic fiber gap filler in preventing hot-gas flow in the tile gaps are also given.

  14. Multilayer Impregnated Fibrous Thermal Insulation Tiles

    NASA Technical Reports Server (NTRS)

    Tran, Huy K.; Rasky, Daniel J.; Szalai, Christine e.; Hsu, Ming-ta; Carroll, Joseph A.

    2007-01-01

    The term "secondary polymer layered impregnated tile" ("SPLIT") denotes a type of ablative composite-material thermal- insulation tiles having engineered, spatially non-uniform compositions. The term "secondary" refers to the fact that each tile contains at least two polymer layers wherein endothermic reactions absorb considerable amounts of heat, thereby helping to prevent overheating of an underlying structure. These tiles were invented to afford lighter-weight alternatives to the reusable thermal-insulation materials heretofore variously used or considered for use in protecting the space shuttles and other spacecraft from intense atmospheric-entry heating.

  15. C∗-algebras of Penrose hyperbolic tilings

    NASA Astrophysics Data System (ADS)

    Oyono-Oyono, Hervé; Petite, Samuel

    2011-02-01

    Penrose hyperbolic tilings are tilings of the hyperbolic plane which admit, up to affine transformations a finite number of prototiles. In this paper, we give a complete description of the C∗-algebras and of the K-theory for such tilings. Since the continuous hull of these tilings have no transversally invariant measure, these C∗-algebras are traceless. Nevertheless, harmonic currents give rise to 3-cyclic cocycles and we discuss in this setting a higher-order version of the gap-labeling.

  16. Global Swath and Gridded Data Tiling

    NASA Technical Reports Server (NTRS)

    Thompson, Charles K.

    2012-01-01

    This software generates cylindrically projected tiles of swath-based or gridded satellite data for the purpose of dynamically generating high-resolution global images covering various time periods, scaling ranges, and colors called "tiles." It reconstructs a global image given a set of tiles covering a particular time range, scaling values, and a color table. The program is configurable in terms of tile size, spatial resolution, format of input data, location of input data (local or distributed), number of processes run in parallel, and data conditioning.

  17. Task 6.4 - the use of coal ash in ceramics. Topical report, July--December 1995

    SciTech Connect

    1996-03-01

    Previous empirical tests at the Energy & Environmental Research Center (EERC) have indicated that coal combustion by-products are a viable starting material for the production of a variety of ceramic products, including brick, tile, and high-flexural-strength ceramics. The EERC has focused on high-temperature properties of coal ashes and has provided valuable insight into ash transformations, fouling, and stagging for the utility industry. It is proposed to utilize the information generated in these past projects to develop material selection criteria and product manufacturing techniques based on scientific and engineering characteristics of the ash. Commercialization of the use of coal combustion by-products in ceramics is more likely to become viable if a quality-assured product can be made, and predictive materials selection is a key component of a quality-assured product. The objective of this work was to demonstrate the development and production of a ceramic material utilizing coal ash as a key component. Chemical and high-temperature properties of ash were carefully determined with the objective of identifying criteria for materials selection and manufacturing options for ceramic production.

  18. Ceramic Foams for TPS Applications

    NASA Technical Reports Server (NTRS)

    Stockpoole, Mairead

    2003-01-01

    Ceramic foams have potential in many areas of Thermal Protection Systems (TPS) including acreage and tile leading edges as well as being suitable as a repair approach for re-entry vehicles. NASA Ames is conducting ongoing research in developing lower-density foams from pre-ceramic polymer routes. One of the key factors to investigate, when developing new materials for re-entry applications, is their oxidation behavior in the appropriate re-entry environment which can be simulated using ground based arc jet (plasma jet) testing. Arc jet testing is required to provide the appropriate conditions (stagnation pressures, heat fluxes, enthalpies, heat loads and atmospheres) encountered during flight. This work looks at the response of ceramic foams (Si systems) exposed to simulated reentry environments and investigates the influence of microstructure and composition on the material? response. Other foam properties (mechanical and thermal) will also be presented.

  19. Parametric Multi-Level Tiling of Imperfectly Nested Loops

    SciTech Connect

    Hartono, Albert; Baskaran, Muthu M.; Bastoul, Cedric; Cohen, Albert; Krishnamoorthy, Sriram; Norris, Boyana; Ramanujam, J.; Sadayappan, Ponnuswamy

    2009-05-18

    Tiling is a critical loop transformation for generating high-performance code on modern architectures. Efficient generation of multilevel tiled code is essential to exploit several levels of parallelism and/or to maximize data reuse in deep memory hierarchies. Tiled loops with parameterized tile sizes (not compile time constants) facilitate runtime feedback and dynamic optimizations used in iterative compilation and automatic tuning. The existing parametric multilevel tiling approach has focused on transformation for perfectly nested loops, where all assignment statements are contained inside the innermost loop of a loop nest. Previous solutions to tiling for imperfect loop nests are limited to the case where tile sizes are fixed. In this paper, we present an approach to parameterized multilevel tiling for imperfectly nested loops. Our tiling algorithm generates loops that iterate over full rectangular tiles that are amenable for potential compiler optimizations such as register tiling. Experimental results using a number of computational benchmarks demonstrate the effectiveness of our tiling approach.

  20. TRANSFER EFFICIENCES OF PESTICIDES FROM HOUSEHOLD CERAMIC TILE TO FOODS

    EPA Science Inventory

    Traditional assessments of pesticide exposure through diet have focused on contamination during production (e.g., pesticides in agriculture). However, recent residential monitoring studies have demonstrated that a significant portion of total exposure to infants and children ...

  1. Ceramic applications in the advanced Stirling automotive engine

    NASA Technical Reports Server (NTRS)

    Tomazic, W. A.; Cairelli, J. E.

    1978-01-01

    The requirements of the ideal Stirling cycle, as well as basic types of practical engines are described. Advantages, disadvantages, and problem areas of these Stirling engines are discussed. The potential for ceramic components is also considered. Currently ceramics are used in only two areas, the air preheater and insulating tiles between the burner and the heater head. For the advanced Stirling engine to achieve high efficiency and low cost, the principal components are expected to be made from ceramic materials, including the heater head, air preheater, regenerator, the burner and the power piston. Supporting research and technology programs for ceramic component development are briefly described.

  2. Bonding Heat-Resistant Fabric to Tile

    NASA Technical Reports Server (NTRS)

    Holt, J. W.; Smiser, L. W.

    1985-01-01

    Acid etching, densification, and silica cement ensure strong bond. Key step in preparation for bonding to glazed tile is etching quartz fabric and tile with acid. This increases adhesion of silica cement used to form bond. Procedures use high-temperature materials exclusively and therefore suitable for securing flexible seals and heat barriers around doors and viewing ports in furnaces and kilns.

  3. Fibonacci words, hyperbolic tilings and grossone

    NASA Astrophysics Data System (ADS)

    Margenstern, Maurice

    2015-04-01

    In this paper, we study the contribution of the theory of grossone to the study of infinite Fibonacci words, combining this tool with the help of a particular tiling of the hyperbolic plane: the tiling { 7, 3 } , called the heptagrid. With the help of the numeral system based on grossone, we obtain a richer family of infinite Fibonacci words compared with the traditional approach.

  4. Performance of the Tile PreProcessor Demonstrator for the ATLAS Tile Calorimeter Phase II Upgrade

    NASA Astrophysics Data System (ADS)

    Carrió, F.; Moreno, P.; Valero, A.

    2016-03-01

    The Tile Calorimeter PreProcessor demonstrator is a high performance double AMC board based on FPGA resources and QSFP modules. This board has been designed in the framework of the ATLAS Tile Calorimeter Demonstrator project for the Phase II Upgrade as the first stage of the back-end electronics. The TilePPr demonstrator has been conceived to receive and process the data coming from the front-end electronics of the TileCal Demonstrator module, as well as to configure it. Moreover, the TilePPr demonstrator handles the communication with the Detector Control System to monitor and control the front-end electronics. The TilePPr demonstrator represents 1/8 of the final TilePPr that will be designed and installed into the detector for the ATLAS Phase II Upgrade.

  5. Consistency and derangements in brane tilings

    NASA Astrophysics Data System (ADS)

    Hanany, Amihay; Jejjala, Vishnu; Ramgoolam, Sanjaye; Seong, Rak-Kyeong

    2016-09-01

    Brane tilings describe Lagrangians (vector multiplets, chiral multiplets, and the superpotential) of four-dimensional { N }=1 supersymmetric gauge theories. These theories, written in terms of a bipartite graph on a torus, correspond to worldvolume theories on N D3-branes probing a toric Calabi–Yau threefold singularity. A pair of permutations compactly encapsulates the data necessary to specify a brane tiling. We show that geometric consistency for brane tilings, which ensures that the corresponding quantum field theories are well behaved, imposes constraints on the pair of permutations, restricting certain products constructed from the pair to have no one-cycles. Permutations without one-cycles are known as derangements. We illustrate this formulation of consistency with known brane tilings. Counting formulas for consistent brane tilings with an arbitrary number of chiral bifundamental fields are written down in terms of delta functions over symmetric groups.

  6. Emittance measurements of RCG coated Shuttle tiles

    NASA Technical Reports Server (NTRS)

    Bouslog, Stanley A.; Cunnington, George R., Jr.

    1992-01-01

    The spectral and total normal emittance of the Reaction Cured Glass (RCG) coating used on Shuttle tiles has been measured for surface temperatures of 300 to 1905 K. These measurements were made on two virgin and two flown Shuttle tile samples. Room temperature directional emittance data were also obtained and used to determine the total hemispherical emittance of RCG as a function of temperature. The data obtained from this calculation indicate that the total hemispherical emittance decreases from a room temperature value of 0.83 to a value of 0.76 at 1905 K. The flown Shuttle tiles exhibited a change in the spectral distribution of emittance compared to that of the virgin tile, but no significant trends in the total emittance from a virgin to a flown tile could be established.

  7. Lightweight Ceramic Composition of Carbon Silicon Oxygen and Boron

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel B. (Inventor); Hsu, Ming-Ta (Inventor); Chen, Timothy S. (Inventor)

    1997-01-01

    Lightweight, monolithic ceramics resistant to oxidation in air at high temperatures are made by impregnating a porous carbon preform with a sol which contains a mixture of tetraethoxysilane, dimethyldiethoxysilane and trimethyl borate. The sol is gelled and dried on the carbon preform to form a ceramic precursor. The precursor is pyrolyzed in an inert atmosphere to form the ceramic which is made of carbon, silicon, oxygen and boron. The carbon of the preform reacts with the dried gel during the pyrolysis to form a component of the resulting ceramic. The ceramic is of the same size, shape and form as the carbon precursor. Thus, using a porous, fibrous carbon precursor, such as a carbon felt, results in a porous, fibrous ceramic. Ceramics of the invention are useful as lightweight tiles for a reentry spacecraft.

  8. Robotic end-effector for rewaterproofing shuttle tiles

    NASA Technical Reports Server (NTRS)

    Manouchehri, Davoud; Hansen, Joseph M.; Wu, Cheng M.; Yamamoto, Brian S.; Graham, Todd

    1992-01-01

    This paper summarizes work by Rockwell International's Space Systems Division's Robotics Group at Downey, California. The work is part of a NASA-led team effort to automate Space Shuttle rewaterproofing in the Orbiter Processing Facility at the Kennedy Space Center and the ferry facility at the Ames-Dryden Flight Research Facility. Rockwell's effort focuses on the rewaterproofing end-effector, whose function is to inject hazardous dimethylethyloxysilane into thousands of ceramic tiles on the underside of the orbiter after each flight. The paper has five sections. First, it presents background on the present manual process. Second, end-effector requirements are presented, including safety and interface control. Third, a design is presented for the five end-effector systems: positioning, delivery, containment, data management, and command and control. Fourth, end-effector testing and integrating to the total system are described. Lastly, future applications for this technology are discussed.

  9. [First results of an epidemiological survey on abortion in the "Ceramic District" and in other areas of Emilia (Italy)].

    PubMed

    Paltrinieri, R

    1981-01-01

    This research sought to determine whether a connection exists between atmospheric pollution and abortion frequency in a particular situation created in the Ceramic District. Industries specializing in the production of ceramic tiles have proliferated since 1950 in an area comprising 15 urban areas in northeast Italy. The use of pollutant raw materials (clay, lead, and dusts transported by smoke) as well as the heavy concentration of industry have caused an intense and harmful atmospheric pollution inside and outside the factories. In particular, the longstanding and widespread use of lead, which gives the tiles the technical and aesthetic properties which render them highly competitive in international markets, has been suspected of causing chromosomal alterations and abortion; this despite contradictions present in the literature. The epidemiological survey includes all women entering hospital for abortion and delivery with stillbirths and livebirths in the Ceramic District from October 24, 1968-October 24, 1975. The survey has been extended to other areas subject to normal pollutants with similar or different socioeconomic structures with respect to the Ceramic District; this 2nd survey considers all hospitalizations for abortion and a systematic sample of delivery in the 3 communal hospitals. A total of 20,925 cases were examined. The issue of each pregnancy was classified according to the woman's area of residence. 4 groups corresponding to the areas taken into consideration were examined: the 1st comprises the Ceramic District; the 2nd, 3rd, and 4th comprise the areas of Carpi, Vignola, and Pavullo. The following assumptions were made: 1) that women opt for local hospital care, 2) that hospital care may have been sought in the case of induced abortion, and 3) that the frequency of induced abortion corresponded with the condition of proportional parity in each group. A comparison of the abortion rate (i.e., the number of abortions/100 pregnancies) in the 4

  10. Internalization, cytotoxicity, apoptosis, and tumor necrosis factor-alpha expression in rat alveolar macrophages exposed to various dusts occurring in the ceramics industry.

    PubMed

    Attik, G; Brown, R; Jackson, P; Creutzenberg, O; Aboukhamis, I; Rihn, B H

    2008-09-01

    In 1997 The International Agency for Research on Cancer classified some exposures to crystalline silica as carcinogenic to humans. Such exposures were acknowledged to be very variable, and even in the same monograph it was admitted that coal dust, containing as much as 20% quartz, could not be classified. Clearly there is a need to develop methods for assessing any risks posed by various silica containing dusts in different workplaces. A European collective research project, SILICERAM, was launched with the aim of assessing the toxicity of various dusts in the ceramics industry and improving worker protection. This study examined the effect of particles, namely, DQ12 quartz, China clay, feldspar, and a sample resembling a typical mixture used in the ceramic industry (a "contrived sample" or CS), on NR8383, a rat alveolar macrophage (AM) cell line. Titanium dioxide and aluminum oxide were also used as negative controls. Confocal microscopy observations showed internalization of DQ12 and CS in NR8383. Cell viability decreased dramatically after a 2-h incubation exposure period with DQ12 (-71%). CS was less toxic than DQ12 at 2 h. China clay and feldspar were slightly cytotoxic to NR8383 cells. DQ12 induced apoptosis, with a smaller effect of CS and China clay. TNFalpha gene expression was analyzed by RT-PCR. DQ12, at a noncytotoxic dose of 10 microg/cm(2), induced a significant expression of TNFalpha (+2 times increase). In contrast, similar doses of CS and China clay did not produce a significant increase, while TiO2 and Al2O3 displayed no effect. Co-treatment with 10 microM aluminum lactate significantly reduced the effects of silica-containing particles on cytotoxicity, apoptosis, and TNFalpha expression. PMID:18803060

  11. Fundamental ultrasonic wave propagation studies in a model thermal protection system (porous tiles bonded to aluminum bulkhead)

    NASA Astrophysics Data System (ADS)

    Kundu, Tribikram; Reibel, Richard; Jata, Kumar V.

    2006-03-01

    A model thermal protection system (TPS) was designed by bonding ceramic porous tiles to 2.2 and 3.5 mm thick 2124-T351 aluminum alloy plates. One of the goals of the present work was to investigate the potential of detecting simulated defects using guided waves. Simulated defects consisted of cracks, voids and delaminations at the tile-substrate interface. Cracks and voids were introduced into the porous tiles during the fabrication of the TPS. Delamination was created by cutting the gluing tape between the tile and the aluminum substrate. Guided wave propagation studies were conducted using the pitch-catch approach, while changing the angle of strike and the frequency of the transducer excitation to generate the appropriate guided wave mode. The receiver was placed at a distance so that only the guided waves were received during the immersion experiment. The delamination defect could be conclusively detected, however the presence of the imperfect bond between the tiles and the substrate interfered with the detection of the simulated cracks and voids in the porous tiles.

  12. Microbial deterioration of artistic tiles from the façade of the Grande Albergo Ausonia & Hungaria (Venice, Italy).

    PubMed

    Giacomucci, Lucia; Bertoncello, Renzo; Salvadori, Ornella; Martini, Ilaria; Favaro, Monica; Villa, Federica; Sorlini, Claudia; Cappitelli, Francesca

    2011-08-01

    The Grande Albergo Ausonia & Hungaria (Venice Lido, Italy) has an Art Nouveau polychrome ceramic coating on its façade, which was restored in 2007. Soon after the conservation treatment, many tiles of the façade decoration showed coloured alterations putatively attributed to the presence of microbial communities. To confirm the presence of the biological deposit and the stratigraphy of the Hungaria tiles, stereomicroscope, optical and environmental scanning electron microscope observations were made. The characterisation of the microbial community was performed using a PCR-DGGE approach. This study reported the first use of a culture-independent approach to identify the total community present in biodeteriorated artistic tiles. The case study examined here reveals that the coloured alterations on the tiles were mainly due to the presence of cryptoendolithic cyanobacteria. In addition, we proved that the microflora present on the tiles was generally greatly influenced by the environment of the Hungaria hotel. We found several microorganisms related to the alkaline environment, which is in the range of the tile pH, and related to the aquatic environment, the presence of the acrylic resin Paraloid B72® used during the 2007 treatment and the pollutants of the Venice lagoon. PMID:21286701

  13. Transport pathways of nitrogen and phosphorus in tile-drained cranberry farms

    NASA Astrophysics Data System (ADS)

    Kennedy, C. D.; Alversion, N.; Jeranyama, P.; DeMoranville, C.; Sandler, H.; Caruso, F.

    2013-12-01

    Rapid, controlled drainage of cranberry farms is critical to optimizing production in Massachusetts, where approximately 1/3 of the industry's crop is produced. Relatively new to cranberry farming, tile drainage has been billed as a low-cost drainage management option for reducing crop disease and weed infestations. Despite its well documented agronomic benefits, tile drainage may exacerbate nutrient loss and promote eutrophication in nearby ponds receiving cranberry drainage waters. In this study, a monitoring program was established on a Massachusetts cranberry bed to quantify (1) mass loss of nitrogen and phosphorous via tile drainage to a perimeter ditch surrounding the cranberry bed, (2) the attenuation of N and P in the ditch prior to discharge from the cranberry bed, and (3) and the component contributions of preferential vs. matrix transport of N and P in tile drainage. A combination of compound weirs, acoustic-velocity meters, propeller-driven flow meters, and rain gauges were installed to quantify drainage management characteristics of the cranberry bed. Automatic samplers were also installed to collect water samples at each monitoring site (i.e., four tile drains, an irrigation pond, and a flume used to control ditch height) for analysis of N and P concentrations and hydrogen and oxygen stable isotope ratios to estimate nutrient loss and transport pathways. These data will be used to develop a mechanistic synthesis of nutrient cycling in tile-drained cranberry beds.

  14. Penrose Tilings as Jammed Solids

    NASA Astrophysics Data System (ADS)

    Stenull, Olaf; Lubensky, T. C.

    2014-10-01

    Penrose tilings form lattices, exhibiting fivefold symmetry and isotropic elasticity, with inhomogeneous coordination much like that of the force networks in jammed systems. Under periodic boundary conditions, their average coordination is exactly four. We study the elastic and vibrational properties of rational approximants to these lattices as a function of unit-cell size NS and find that they have of order √NS zero modes and states of self-stress and yet all their elastic moduli vanish. In their generic form, obtained by randomizing site positions, their elastic and vibrational properties are similar to those of particulate systems at jamming with a nonzero bulk modulus, vanishing shear modulus, and a flat density of states.

  15. Evaluation of Ceramic Honeycomb Core Compression Behavior at Room Temperature

    NASA Technical Reports Server (NTRS)

    Bird, Richard K.; Lapointe, Thomas S.

    2013-01-01

    Room temperature flatwise compression tests were conducted on two varieties of ceramic honeycomb core specimens that have potential for high-temperature structural applications. One set of specimens was fabricated using strips of a commercially-available thin-gage "ceramic paper" sheet molded into a hexagonal core configuration. The other set was fabricated by machining honeycomb core directly from a commercially available rigid insulation tile material. This paper summarizes the results from these tests.

  16. On the structure of quadrilateral brane tilings

    NASA Astrophysics Data System (ADS)

    de Medeiros, Paul

    2012-01-01

    Brane tilings provide the most general framework in string and M-theory for matching toric Calabi-Yau singularities probed by branes with superconformal fixed points of quiver gauge theories. The brane tiling data consists of a bipartite tiling of the torus which encodes both the classical superpotential and gauge-matter couplings for the quiver gauge theory. We consider the class of tilings which contain only tiles bounded by exactly four edges and present a method for generating any tiling within this class by iterating combinations of certain graph-theoretic moves. In the context of D3-branes in IIB string theory, we consider the effect of these generating moves within the corresponding class of supersymmetric quiver gauge theories in four dimensions. Of particular interest are their effect on the superpotential, the vacuum moduli space and the conditions necessary for the theory to reach a superconformal fixed point in the infrared. We discuss the general structure of physically admissible quadrilateral brane tilings and Seiberg duality in terms of certain composite moves within this class.

  17. Seamless stitching of tile scan microscope images.

    PubMed

    Legesse, F B; Chernavskaia, O; Heuke, S; Bocklitz, T; Meyer, T; Popp, J; Heintzmann, R

    2015-06-01

    For diagnostic purposes, optical imaging techniques need to obtain high-resolution images of extended biological specimens in reasonable time. The field of view of an objective lens, however, is often smaller than the sample size. To image the whole sample, laser scanning microscopes acquire tile scans that are stitched into larger mosaics. The appearance of such image mosaics is affected by visible edge artefacts that arise from various optical aberrations which manifest in grey level jumps across tile boundaries. In this contribution, a technique for stitching tiles into a seamless mosaic is presented. The stitching algorithm operates by equilibrating neighbouring edges and forcing the brightness at corners to a common value. The corrected image mosaics appear to be free from stitching artefacts and are, therefore, suited for further image analysis procedures. The contribution presents a novel method to seamlessly stitch tiles captured by a laser scanning microscope into a large mosaic. The motivation for the work is the failure of currently existing methods for stitching nonlinear, multimodal images captured by our microscopic setups. Our method eliminates the visible edge artefacts that appear between neighbouring tiles by taking into account the overall illumination differences among tiles in such mosaics. The algorithm first corrects the nonuniform brightness that exists within each of the tiles. It then compensates for grey level differences across tile boundaries by equilibrating neighbouring edges and forcing the brightness at the corners to a common value. After these artefacts have been removed further image analysis procedures can be applied on the microscopic images. Even though the solution presented here is tailored for the aforementioned specific case, it could be easily adapted to other contexts where image tiles are assembled into mosaics such as in astronomical or satellite photos. PMID:25787148

  18. Tiled fuzzy Hough transform for crack detection

    NASA Astrophysics Data System (ADS)

    Vaheesan, Kanapathippillai; Chandrakumar, Chanjief; Mathavan, Senthan; Kamal, Khurram; Rahman, Mujib; Al-Habaibeh, Amin

    2015-04-01

    Surface cracks can be the bellwether of the failure of any component under loading as it indicates the component's fracture due to stresses and usage. For this reason, crack detection is indispensable for the condition monitoring and quality control of road surfaces. Pavement images have high levels of intensity variation and texture content, hence the crack detection is difficult. Moreover, shallow cracks result in very low contrast image pixels making their detection difficult. For these reasons, studies on pavement crack detection is active even after years of research. In this paper, the fuzzy Hough transform is employed, for the first time to detect cracks on any surface. The contribution of texture pixels to the accumulator array is reduced by using the tiled version of the Hough transform. Precision values of 78% and a recall of 72% are obtaining for an image set obtained from an industrial imaging system containing very low contrast cracking. When only high contrast crack segments are considered the values move to mid to high 90%.

  19. The TileCal Laser Calibration System

    NASA Astrophysics Data System (ADS)

    Giangiobbe, Vincent; On Behalf Of The Atlas Tile Calorimeter Group

    TileCal is the central hadronic calorimeter of the ATLAS detector operating at LHC. It is a sampling calorimeter whose active material is made of scintillating plastic tiles. Scintillation light is read by photomultipliers. A Laser system is used to monitor their gain stability. During dedicated calibration runs the Laser system sends via long optical fibers, a monitored amount of light simultaneously to all the ≈10000 photomultipliers of TileCal. This note describes two complementary methods to measure the stability of the photomultipliers gain using the Laser calibration runs. The results of validation tests are presented for both methods and theirrespective performances and limitations are discussed.

  20. Remotely replaceable tokamak plasma limiter tiles

    DOEpatents

    Gallix, R.

    1987-12-09

    U-shaped tiles placed end-to-end over a pair of parallel runners have two rods which engage L-shaped slots. A sliding bar between the runners has grooves with clips to retain the rods pressed into receiving legs of the L-shaped slots in the runners. Sliding the bar in the direction of retaining legs of the L-shaped slots latches the tiles in place over the wall. Resilient contact strips under the parallel sides of the U-shaped tile assure thermal and electrical contact with the wall. 6 figs.

  1. The challenging scales of the bird: Shuttle tile structural integrity

    NASA Technical Reports Server (NTRS)

    Schneider, W. C.; Miller, G. J.

    1985-01-01

    The principal design issues, tests, and analyses required to solve the tile integrity problem on the space shuttle orbiters are addressed. Proof testing of installed tiles is discussed along with an airflow test of special tiles. Orbiter windshield tiles are considered in terms of changes necessary to ensure acceptable margins of safety for flight.

  2. Recycling and utilisation of industrial solid waste: an explorative study on gold deposit tailings of ductile shear zone type in China.

    PubMed

    Liu, Rui; Huang, Fei; Du, Runxiang; Zhao, Chunming; Li, Yongli; Yu, Haoran

    2015-06-01

    Tailings are solid waste arising from mineral processing. This type of waste can cause severe damage to the environment during stockpiling as a result of the leaching of something harmful into the ecosystem. Gold deposit of ductile shear zone type is an important type of gold deposit, and the recycling of its tailings has been challenging researchers for a long time. In this article, the characteristics of this type of tailings were systematically studied by using modern technical means. Considering the characteristics of the tailings, clay was selected to make up for the shortcomings of the tailings and improve their performance. Water and raw materials were mixed to produce green bodies, which are subsequently sintered into ceramic bodies at 980 °C~1020 °C (sintering temperature). The results showed that some new kinds of mineral phases, such as mullite, anorthite and orthoclase, appear in ceramic bodies. Furthermore, the ceramic bodies have a surface hardness of 5 to 6 (Mohs scale), and their water absorption and modulus of rupture can meet some technical requirements of ceramic materials described in ISO 13006-2012 and GB 5001-1985. These gold mine tailings can be made into ceramic tiles, domestic ceramic bodies, and other kinds of ceramic bodies for commercial and industrial purposes after further improvements. PMID:26060235

  3. Directed enzymatic activation of 1-D DNA tiles.

    PubMed

    Garg, Sudhanshu; Chandran, Harish; Gopalkrishnan, Nikhil; LaBean, Thomas H; Reif, John

    2015-02-24

    The tile assembly model is a Turing universal model of self-assembly where a set of square shaped tiles with programmable sticky sides undergo coordinated self-assembly to form arbitrary shapes, thereby computing arbitrary functions. Activatable tiles are a theoretical extension to the Tile assembly model that enhances its robustness by protecting the sticky sides of tiles until a tile is partially incorporated into a growing assembly. In this article, we experimentally demonstrate a simplified version of the Activatable tile assembly model. In particular, we demonstrate the simultaneous assembly of protected DNA tiles where a set of inert tiles are activated via a DNA polymerase to undergo linear assembly. We then demonstrate stepwise activated assembly where a set of inert tiles are activated sequentially one after another as a result of attachment to a growing 1-D assembly. We hope that these results will pave the way for more sophisticated demonstrations of activated assemblies. PMID:25625898

  4. Relevance of magnetic properties for the characterisation of burnt clays and archaeological tiles

    NASA Astrophysics Data System (ADS)

    Beatrice, C.; Coïsson, M.; Ferrara, E.; Olivetti, E. S.

    The archaeomagnetism of pottery, bricks and tiles is typically employed for dating inferences, yet the magnetic properties of ancient ceramics can also be convenient for their characterisation, to evaluate the technological conditions applied for their production (temperature, atmosphere, and duration of firing), as well as to distinguish groups of sherds having different provenance. In this work, the measurement of hysteresis loops has been applied and combined with colour survey to characterise the magnetic properties of burnt clays and archaeological tiles. Four calcareous and non-calcareous clays, along with seventeen tile fragments excavated from the sites of the ancient Roman towns of Pompeii and Gravina di Puglia, in Southern Italy, are examined. The ferrimagnetic character of the clays, in general, enhances with increasing firing temperatures until vitrification processes occur (900-1000 °C) dissolving iron oxides and dispersing the colour and magnetic properties they provide. High values of saturation magnetization are observed in clays with relevant calcareous content after firing above 900 °C, which results in the formation of Ca-silicates able to delay the onset of the vitrification processes. Magnetic properties of the tiles have been evaluated in terms of the high coercivity (i.e. mainly ferrimagnetic) or low coercivity behaviour (i.e. including relevant paramagnetic and superparamagnetic contributions). Enhanced ferrimagnetic character, mostly depending on the growth in number and volume of iron oxide particles, is associated with the development of an intense reddish hue.

  5. Structural tests on a tile/strain isolation pad thermal protection system. [space shuttles

    NASA Technical Reports Server (NTRS)

    Williams, J. G.

    1980-01-01

    The aluminum skin of the space shuttle is covered by a thermal protection system (TPS) consisting of a low density ceramic tile bonded to a matted-felt material called strain insulation pad (SIP). The structural characteristics of the TPS were studied experimentally under selected extreme load conditions. Three basic types of loads were imposed: tension, eccentrically applied tension, and combined in-plane force and transverse pressure. For some tests, transverse pressure was applied rapidly to simulate a transient shock wave passing over the tile. The failure mode for all specimens involved separation of the tile from the SIP at the silicone rubber bond interface. An eccentrically applied tension load caused the tile to separate from the SIP at loads lower than experienced at failure for pure tension loading. Moderate in-plane as well as shock loading did not cause a measurable reduction in the TPS ultimate failure strength. A strong coupling, however, was exhibited between in-plane and transverse loads and displacements.

  6. On Ceramics.

    ERIC Educational Resources Information Center

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  7. Lessons learned from the development and manufacture of ceramic reusable surface insulation materials for the space shuttle orbiters

    NASA Technical Reports Server (NTRS)

    Banas, R. P.; Elgin, D. R.; Cordia, E. R.; Nickel, K. N.; Gzowski, E. R.; Aguiler, L.

    1983-01-01

    Three ceramic, reusable surface insulation materials and two borosilicate glass coatings were used in the fabrication of tiles for the Space Shuttle orbiters. Approximately 77,000 tiles were made from these materials for the first three orbiters, Columbia, Challenger, and Discovery. Lessons learned in the development, scale up to production and manufacturing phases of these materials will benefit future production of ceramic reusable surface insulation materials. Processing of raw materials into tile blanks and coating slurries; programming and machining of tiles using numerical controlled milling machines; preparing and spraying tiles with the two coatings; and controlling material shrinkage during the high temperature (2100-2275 F) coating glazing cycles are among the topics discussed.

  8. A family of ternary decagonal tilings

    NASA Astrophysics Data System (ADS)

    Fujita, Nobuhisa

    2010-04-01

    A new family of decagonal quasiperiodic tilings are constructed by the use of generalized point substitution processes, which is a new substitution formalism developed by the author [N. Fujita, Acta Cryst. A 65, 342 (2009)]. These tilings are composed of three prototiles: an acute rhombus, a regular pentagon and a barrel shaped hexagon. In the perpendicular space, these tilings have windows with fractal boundaries, and the windows are analytically derived as the fixed sets of the conjugate maps associated with the relevant substitution rules. It is shown that the family contains an infinite number of local isomorphism classes which can be grouped into several symmetry classes (e.g., C10, D5, etc.). The member tilings are transformed into one another through collective simpleton flips, which are associated with the reorganization in the window boundaries.

  9. Radioactivity in zircon and building tiles

    SciTech Connect

    Wen Deng; Kaizhen Tian; Daifu Chen; Yiyun Zhang

    1997-08-01

    Zircon (ZrSiO{sub 4}) is commonly used in The manufacture of glazed tiles. In this study we found high concentrations of the radionuclides {sup 226}Ra, {sup 232}tH, {sup 40}k in zircon sand. The average radium equivalent (A{sub Ra} + 1.26 A{sub Th} + 0.086 A{sub k}) in zircon sand is 17,500 Bq kg{sup -1}, which is 106 times as much as that in ordinary building materials. The external radiation ({gamma} + {beta}) dose rates from 1.1 to 4.9 x 10{sup -2} mGy h{sup -1} with an average of 2.1 x 10{sup -2} mGy h{sup -1}. Although no elevated {gamma}-ray radiation or radon exhalation rate was detected in rooms decorated with glazed tiles, which is characteristic of combined {alpha}, {beta} and {gamma} emitting thin materials, the average {gamma} radiation dose rate at the surface of the tile stacks in shops is 1.5 times as much as the indoor background level. The average area density of total {beta} emitting radionuclides in glazed floor tiles and glazed wall tiles is 0.30 Bq cm{sup -2} and 0.28 Bq cm{sup -2}, respectively. It was estimated that the average {beta} dose rates in tissue at a depth 7 mg cm{sup -2} with a distance 20-100 cm from the floor tiles were 3.2 to 0.9 x 10{sup -7} Gy h{sup -1}. The study indicates that the {beta}-rays from glazed tiles might be one of the main factors leading to an increase in ionizing radiation received by the general public. Workers in glazed tile manufacturing factories and in tile shops or stores may be exposed to elevated levels of both {beta}-rays and {gamma}-rays from zircon sand or glazed tile stacks. No elevated radiation from unglazed tiles was detected. 10 refs., 1 fig., 3 tabs.

  10. Reprocessing of metallurgical slag into materials for the building industry

    SciTech Connect

    Pioro, L.S.; Pioro, I.L

    2004-07-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles.

  11. Reprocessing of metallurgical slag into materials for the building industry.

    PubMed

    Pioro, L S; Pioro, I L

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles. PMID:15081065

  12. Structural Ceramics

    NASA Technical Reports Server (NTRS)

    1986-01-01

    This publication is a compilation of abstracts and slides of papers presented at the NASA Lewis Structural Ceramics Workshop. Collectively, these papers depict the scope of NASA Lewis' structural ceramics program. The technical areas include monolithic SiC and Si3N4 development, ceramic matrix composites, tribology, design methodology, nondestructive evaluation (NDE), fracture mechanics, and corrosion.

  13. Gneiss wastes as secondary raw material for the ceramic industry: an example from the Verbano Cusio Ossola district (Piedmont, north-western Alps, Italy)

    NASA Astrophysics Data System (ADS)

    Cavallo, Alessandro

    2015-04-01

    The Verbano Cusio Ossola province (VCO, Piedmont, north-western Italy) is one of the most important Italian quarrying districts, due to the peculiarity and variety of its exploited rock types, mainly orthogneisses such as Serizzo and Beola, and subordinately granites, marbles and other rocks. The most important and extensively exploited ornamental stone from the VCO province is surely the Serizzo, commercialized in four main varieties, and representing about 70% of all the stone production from the VCO area. The protholith of the Serizzo is a Permian granite - granodiorite metamorphosed during the alpine events, and the rock-forming minerals are mainly quartz, K-feldspar, plagioclase (andesine), biotite, with variable amounts of muscovite and epidote (allanite). The other important ornamental stone of the VCO province is the Beola, a series of heterogeneous materials (mainly orthogneisses) with marked (mylonitic) foliation and strong mineralogical lineation, occurring in the median Ossola Valley; its production (15% of the whole stones of the VCO) is subordinated with respect to that of Serizzo. The mineralogical composition of the Beola varieties is similar to Serizzo, consisting of quite homogeneous quartz, K-feldspar (orthoclase or microcline), plagioclase, biotite and muscovite. The main differences relate to the grain size, the rock fabric (generally mylonitic) and to the presence of accessory/secondary minerals. Recent regulatory developments and the growing environmental awareness, require an increasing reuse of wastes deriving from the extraction and processing of dimension stones (up to 50 % of the extracted gross volume). Granite wastes from the VCO (Baveno pink granite and Montorfano white granite), after specific industrial treatments (crushing, sieving, drying, magnetic separation of biotite and hornblende), are used successfully as quartz-feldspars mix in the ceramic industry, with very low FeOtot content. On the other hand, other quartzose

  14. Properties of ceramics prepared using dry discharged waste to energy bottom ash dust.

    PubMed

    Bourtsalas, Athanasios; Vandeperre, Luc; Grimes, Sue; Themelis, Nicolas; Koralewska, Ralf; Cheeseman, Chris

    2015-09-01

    The fine dust of incinerator bottom ash generated from dry discharge systems can be transformed into an inert material suitable for the production of hard, dense ceramics. Processing involves the addition of glass, ball milling and calcining to remove volatile components from the incinerator bottom ash. This transforms the major crystalline phases present in fine incinerator bottom ash dust from quartz (SiO(2)), calcite (CaCO(3)), gehlenite (Ca(2)Al(2)SiO(7)) and hematite (Fe(2)O(3)), to the pyroxene group minerals diopside (CaMgSi(2)O(6)), clinoenstatite (MgSi(2)O(6)), wollastonite (CaSiO(3)) together with some albite (NaAlSi(3)O(8)) and andradite (Ca(3)Fe(2)Si(3)O(12)). Processed powders show minimal leaching and can be pressed and sintered to form dense (>2.5 g cm(-3)), hard ceramics that exhibit low firing shrinkage (<7%) and zero water absorption. The research demonstrates the potential to beneficially up-cycle the fine incinerator bottom ash dust from dry discharge technology into a raw material suitable for the production of ceramic tiles that have potential for use in a range of industrial applications. PMID:26060195

  15. Using mixture design of experiments to assess the environmental impact of clay-based structural ceramics containing foundry wastes.

    PubMed

    Coronado, M; Segadães, A M; Andrés, A

    2015-12-15

    This work describes the leaching behavior of potentially hazardous metals from three different clay-based industrial ceramic products (wall bricks, roof tiles, and face bricks) containing foundry sand dust and Waelz slag as alternative raw materials. For each product, ten mixtures were defined by mixture design of experiments and the leaching of As, Ba, Cd, Cr, Cu, Mo, Ni, Pb, and Zn was evaluated in pressed specimens fired simulating the three industrial ceramic processes. The results showed that, despite the chemical, mineralogical and processing differences, only chrome and molybdenum were not fully immobilized during ceramic processing. Their leaching was modeled as polynomial equations, functions of the raw materials contents, and plotted as response surfaces. This brought to evidence that Cr and Mo leaching from the fired products is not only dependent on the corresponding contents and the basicity of the initial mixtures, but is also clearly related with the mineralogical composition of the fired products, namely the amount of the glassy phase, which depends on both the major oxides contents and the firing temperature. PMID:26252997

  16. Tile drainage as karst: Conduit flow and diffuse flow in a tile-drained watershed

    NASA Astrophysics Data System (ADS)

    Schilling, Keith E.; Helmers, Matthew

    2008-02-01

    SummaryThe similarity of tiled-drained watersheds to karst drainage basins can be used to improve understanding of watershed-scale nutrient losses from subsurface tile drainage networks. In this study, short-term variations in discharge and chemistry were examined from a tile outlet collecting subsurface tile flow from a 963 ha agricultural watershed. Study objectives were to apply analytical techniques from karst springs to tile discharge to evaluate water sources and estimate the loads of agricultural pollutants discharged from the tile with conduit, intermediate and diffuse flow regimes. A two-member mixing model using nitrate, chloride and specific conductance was used to distinguish rainwater versus groundwater inputs. Results indicated that groundwater comprised 75% of the discharge for a three-day storm period and rainwater was primarily concentrated during the hydrograph peak. A contrasting pattern of solute concentrations and export loads was observed in tile flow. During base flow periods, tile flow consisted of diffuse flow from groundwater sources and contained elevated levels of nitrate, chloride and specific conductance. During storm events, suspended solids and pollutants adhered to soil surfaces (phosphorus, ammonium and organic nitrogen) were concentrated and discharged during the rapid, conduit flow portion of the hydrograph. During a three-day period, conduit flow occurred for 5.6% of the time but accounted for 16.5% of the total flow. Nitrate and chloride were delivered primarily with diffuse flow (more than 70%), whereas 80-94% of total suspended sediment, phosphorus and ammonium were exported with conduit and intermediate flow regimes. Understanding the water sources contributing to tile drainage and the manner by which pollutant discharge occurs from these systems (conduit, intermediate or diffuse flow) may be useful for designing, implementing and evaluating non-point source reduction strategies in tile-drained landscapes.

  17. In-flight investigation of shuttle tile pressure orifice installations

    NASA Astrophysics Data System (ADS)

    Moes, Timothy R.; Meyer, Robert R., Jr.

    1990-09-01

    To determine shuttle orbiter wing loads during ascent, wing load instrumentation was added to Columbia (OV-102). This instrumentation included strain gages and pressure orifices on the wing. The loads derived from wing pressure measurements taken during STS 61-C did not agree with those derived from strain gage measurements or with the loads predicted from the aerodynamic database. Anomalies in the surface immediately surrounding the pressure orifices in the thermal protection system (TPS) tiles were one possible cause of errors in the loads derived from wing pressure measurements. These surface anomalies were caused by a ceramic filler material which was installed around the pressure tubing. The filler material allowed slight movement of the TPS tile and pressure tube as the airframe flexed and bent under aerodynamic loads during ascent and descent. Postflight inspection revealed that this filler material had protruded from or receeded beneath the surface, causing the orifice to lose its flushness. Flight tests were conducted at NASA Ames Research Center Dryden Flight Research Facility to determine the effects of any anomaly in surface flushness of the orifice installation on the measured pressures at Mach numbers between 0.6 and 1.4. An F-104 aircraft with a flight test fixture mounted beneath the fuselage was used for these flights. Surface flushness anomalies typical of those on the orbiter after flight (STA 61-C) were tested. Also, cases with excessive protrusion and recession of the filler material were tested. This report shows that the anomalies in STS 61-C orifice installations adversely affected the pressure measurements. But the magnitude of the affect was not great enough to account for the discrepancies with the strain gage measurements and the aerodynamic predictions.

  18. In-flight investigation of shuttle tile pressure orifice installations

    NASA Technical Reports Server (NTRS)

    Moes, Timothy R.; Meyer, Robert R., Jr.

    1990-01-01

    To determine shuttle orbiter wing loads during ascent, wing load instrumentation was added to Columbia (OV-102). This instrumentation included strain gages and pressure orifices on the wing. The loads derived from wing pressure measurements taken during STS 61-C did not agree with those derived from strain gage measurements or with the loads predicted from the aerodynamic database. Anomalies in the surface immediately surrounding the pressure orifices in the thermal protection system (TPS) tiles were one possible cause of errors in the loads derived from wing pressure measurements. These surface anomalies were caused by a ceramic filler material which was installed around the pressure tubing. The filler material allowed slight movement of the TPS tile and pressure tube as the airframe flexed and bent under aerodynamic loads during ascent and descent. Postflight inspection revealed that this filler material had protruded from or receeded beneath the surface, causing the orifice to lose its flushness. Flight tests were conducted at NASA Ames Research Center Dryden Flight Research Facility to determine the effects of any anomaly in surface flushness of the orifice installation on the measured pressures at Mach numbers between 0.6 and 1.4. An F-104 aircraft with a flight test fixture mounted beneath the fuselage was used for these flights. Surface flushness anomalies typical of those on the orbiter after flight (STA 61-C) were tested. Also, cases with excessive protrusion and recession of the filler material were tested. This report shows that the anomalies in STS 61-C orifice installations adversely affected the pressure measurements. But the magnitude of the affect was not great enough to account for the discrepancies with the strain gage measurements and the aerodynamic predictions.

  19. Tiled WMS/KML Server V2

    NASA Technical Reports Server (NTRS)

    Plesea, Lucian

    2012-01-01

    This software is a higher-performance implementation of tiled WMS, with integral support for KML and time-varying data. This software is compliant with the Open Geospatial WMS standard, and supports KML natively as a WMS return type, including support for the time attribute. Regionated KML wrappers are generated that match the existing tiled WMS dataset. Ping and JPG formats are supported, and the software is implemented as an Apache 2.0 module that supports a threading execution model that is capable of supporting very high request rates. The module intercepts and responds to WMS requests that match certain patterns and returns the existing tiles. If a KML format that matches an existing pyramid and tile dataset is requested, regionated KML is generated and returned to the requesting application. In addition, KML requests that do not match the existing tile datasets generate a KML response that includes the corresponding JPG WMS request, effectively adding KML support to a backing WMS server.

  20. Approximation of virus structure by icosahedral tilings.

    PubMed

    Salthouse, D G; Indelicato, G; Cermelli, P; Keef, T; Twarock, R

    2015-07-01

    Viruses are remarkable examples of order at the nanoscale, exhibiting protein containers that in the vast majority of cases are organized with icosahedral symmetry. Janner used lattice theory to provide blueprints for the organization of material in viruses. An alternative approach is provided here in terms of icosahedral tilings, motivated by the fact that icosahedral symmetry is non-crystallographic in three dimensions. In particular, a numerical procedure is developed to approximate the capsid of icosahedral viruses by icosahedral tiles via projection of high-dimensional tiles based on the cut-and-project scheme for the construction of three-dimensional quasicrystals. The goodness of fit of our approximation is assessed using techniques related to the theory of polygonal approximation of curves. The approach is applied to a number of viral capsids and it is shown that detailed features of the capsid surface can indeed be satisfactorily described by icosahedral tilings. This work complements previous studies in which the geometry of the capsid is described by point sets generated as orbits of extensions of the icosahedral group, as such point sets are by construction related to the vertex sets of icosahedral tilings. The approximations of virus geometry derived here can serve as coarse-grained models of viral capsids as a basis for the study of virus assembly and structural transitions of viral capsids, and also provide a new perspective on the design of protein containers for nanotechnology applications. PMID:26131897

  1. Ceramic technology for Advanced Heat Engines Project

    SciTech Connect

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  2. Ceramic joining

    SciTech Connect

    Loehman, R.E.

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  3. Ceramic burner

    SciTech Connect

    Laux, W.; Hebel, R.; Artelt, P.; Esfeld, G.; Jacob, A.

    1981-03-31

    Improvements in the mixing body and supporting structure of a molded-ceramic-brick burner enable the burner to withstand the vibrations induced during its operation. Designed for the combustion chambers of air heaters, the burner has a mixing body composed of layers of shaped ceramic bricks that interlock and are held together vertically by a ceramic holding bar. The mixing body is shaped like a mushroom - the upper layers have a larger radius than the lower ones.

  4. Nematic colloidal tilings as photonic materials

    NASA Astrophysics Data System (ADS)

    Ravnik, M.; Dontabhaktuni, J.; Cancula, M.; Zumer, S.

    2014-02-01

    Colloidal platelets are explored as elementary building blocks for the shape-controlled assembly of crystalline and quasicrystalline tilings. Using three-dimensional (3D) numerical modelling based on the minimization of Landau-de Gennes free energy for modelling of colloids combined with Finite Difference Time Domain calculations for optics, we demonstrate the self-assembly and optical (transmission) properties of triangular, square and pentagonal sub-micrometer sized platelets in a thin layer of nematic liquid crystal. Interactions between platelets are explored, providing an insight into the assembly process. Two-dimensional tilings of various-shaped colloidal platelets are demonstrated, and their use as diffraction layers is explored by using FDTD simulations. Designing symmetry-breaking surface anchoring profiles on pentagonal platelets opens also a possibility to achieve interactions that could lead to tilings with non-crystalline symmetry.

  5. Fiber-tile optical studies at Argonne

    SciTech Connect

    Underwood, D.G.; Morgan, D.J.; Proudfoot, J.

    1991-07-23

    In support of a fiber-tile calorimeter for SDC, we have done studies on a number of topics. The most basic problems were light output and uniformity of response. Using a small electron beam, we have studied fiber placement, tile preparation, wrapping and masking, fiber splicing, fiber routing, phototube response, and some degradation factors. We found two configurations which produced more light output than the others and reasonably uniform response. We have chosen one of these to go into production for the EM test module on the basis of fiber routing for ease of assembly of the calorimeter. We have also applied some of the tools we developed to CDF end plug tile uniformity, shower max testing and development for a couple of detectors, and development of better techniques for radiation damage studies. 18 figs.

  6. Remotely replaceable tokamak plasma limiter tiles

    DOEpatents

    Tsuo, Simon , Langford, Alison A.

    1989-01-01

    U-shaped limiter tiles placed end-to-end over a pair of parallel runners secured to a wall have two rods which engage L-shaped slots in the runners. The short receiving legs of the L-shaped slots are perpendicular to the wall and open away from the wall, while long retaining legs are parallel to and adjacent the wall. A sliding bar between the runners has grooves with clips to retain the rods pressed into receiving legs of the L-shaped slots in the runners. Sliding the bar in the direction of retaining legs of the L-shaped slots latches the tiles in place over the runners. Resilient contact strips between the parallel arms of the U-shaped tiles and the wall assure thermal and electrical contact with the wall.

  7. Ceramic filters

    SciTech Connect

    Holmes, B.L.; Janney, M.A.

    1995-12-31

    Filters were formed from ceramic fibers, organic fibers, and a ceramic bond phase using a papermaking technique. The distribution of particulate ceramic bond phase was determined using a model silicon carbide system. As the ceramic fiber increased in length and diameter the distance between particles decreased. The calculated number of particles per area showed good agreement with the observed value. After firing, the papers were characterized using a biaxial load test. The strength of papers was proportional to the amount of bond phase included in the paper. All samples exhibited strain-tolerant behavior.

  8. Random and ordered phases of off-lattice rhombus tiles.

    PubMed

    Whitelam, Stephen; Tamblyn, Isaac; Beton, Peter H; Garrahan, Juan P

    2012-01-20

    We study the covering of the plane by nonoverlapping rhombus tiles, a problem well studied only in the limiting case of dimer coverings of regular lattices. We go beyond this limit by allowing tiles to take any position and orientation on the plane, to be of irregular shape, and to possess different types of attractive interactions. Using extensive numerical simulations, we show that at large tile densities there is a phase transition from a fluid of rhombus tiles to a solid packing with broken rotational symmetry. We observe self-assembly of broken-symmetry phases, even at low densities, in the presence of attractive tile-tile interactions. Depending on the tile shape and interactions, the solid phase can be random, possessing critical orientational fluctuations, or crystalline. Our results suggest strategies for controlling tiling order in experiments involving "molecular rhombi." PMID:22400760

  9. Random and ordered phases of off-lattice rhombus tiles

    NASA Astrophysics Data System (ADS)

    Whitelam, Stephen; Tamblyn, Isaac; Beton, Peter; Garrahan, Juan

    2012-02-01

    We study the covering of the plane by non-overlapping rhombus tiles, a problem well-studied only in the limiting case of dimer coverings of regular lattices. We go beyond this limit by allowing tiles to take any position and orientation on the plane, to be of irregular shape, and to possess different types of attractive interactions. Using extensive numerical simulations we show that at large tile densities there is a phase transition from a fluid of rhombus tiles to a solid packing with broken rotational symmetry. We observe self-assembly of broken-symmetry phases, even at low densities, in the presence of attractive tile-tile interactions. Depending on tile shape and interactions the solid phase can be random, possessing critical orientational fluctuations, or crystalline. Our results suggest strategies for controlling tiling order in experiments involving ``molecular rhombi.''

  10. Random and Ordered Phases of Off-Lattice Rhombus Tiles

    NASA Astrophysics Data System (ADS)

    Whitelam, Stephen; Tamblyn, Isaac; Beton, Peter H.; Garrahan, Juan P.

    2012-01-01

    We study the covering of the plane by nonoverlapping rhombus tiles, a problem well studied only in the limiting case of dimer coverings of regular lattices. We go beyond this limit by allowing tiles to take any position and orientation on the plane, to be of irregular shape, and to possess different types of attractive interactions. Using extensive numerical simulations, we show that at large tile densities there is a phase transition from a fluid of rhombus tiles to a solid packing with broken rotational symmetry. We observe self-assembly of broken-symmetry phases, even at low densities, in the presence of attractive tile-tile interactions. Depending on the tile shape and interactions, the solid phase can be random, possessing critical orientational fluctuations, or crystalline. Our results suggest strategies for controlling tiling order in experiments involving “molecular rhombi.”