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1

Lummus clean fuels from coal  

SciTech Connect

This report compares two direct, catalytic, hydroliquefaction processes - H-Coal and Lummus Clean Fuels From Coal (LCFFC). These processes are compared for two sets of operating conditions. In the first, the reactors are operated to produce a product suitable for use as fuel oil (fuel oil mode). In the second, the operating conditions are more severe, so the resulting product slates more closely resemble crude oil (syncrude mode). The comparisons are performed using conceptual designs based on single point run data, with a design basis of 25,000 tpd (moisture-free basis) of Illinois No. 6 coal. Although all cost comparisons are well within the estimated 25% accuracy of the estimates, LCFFC shows generally lower costs. Three types of economic evaluation are performed: computation of internal rate of return (IRR) with product values set to estimated market value, computation of overall average product cost ($/MM Btu) with the discount rate set at 20%, and calculation of average product cost with naphtha credited at estimated market value and the discount rate set at 20%. H-Coal has a lower cost only in the fuel oil mode analysis with naphtha valued at market price. The processes are also compared with respect to the potential for commercialization and anticipated operability differences. It is concluded that the lower hydrogen content of LCFFC product may offset its advantage of lower cost if it is used as refinery feed, and that the design of the LCFFC reactor may make it harder to control. Suggestions for future research are presented.

Gantt, J.E.; Hefferan, J.K.; Chorba, W.F.; Schachtschneider, A.B.; Schulze, J.R.

1980-12-01

2

Process for clean-burning fuel from low-rank coal  

DOEpatents

A process for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage.

Merriam, Norman W. (Laramie, WY); Sethi, Vijay (Laramie, WY); Brecher, Lee E. (Laramie, WY)

1994-01-01

3

Process for clean-burning fuel from low-rank coal  

DOEpatents

A process is described for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage. 1 fig.

Merriam, N.W.; Sethi, V.; Brecher, L.E.

1994-06-21

4

A novel process for recovering clean coal and water from coal tailings  

Microsoft Academic Search

Recovery of fine coals from coal preparation tailings and recycle of processing water are of both economic and environmental incentives, not only preserving natural resources but also reducing environmental consequences of discharging large volume of tailings. A novel single stage process capable of recovering fine coals in liquid fuels and clarifying water for recycle is described. This process integrates three

C. Duong; J. Choung; Z. Xu; J. Szymanski

2000-01-01

5

Coal cleaning process  

SciTech Connect

Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery. Magnetite recovery is in specially designed recovery units, based on particle size, with final separation in a rougher-cleaner-scavenger circuit of magnetic drum separators incorporating a high strength rare earth magnet. 12 figs.

Kindig, J.K.

1994-01-11

6

CRITERIA FOR ASSESSMENT OF ENVIRONMENTAL POLLUTANTS FROM COAL CLEANING PROCESSES  

EPA Science Inventory

The report describes the development of criteria for assessing environmental pollutants associated with coal cleaning processes. The primary problem concerns emissions of pollutants to all three media--air, water, and land--and assessing their effects on humans and the environmen...

7

Clean catalytic combustion of low heat value fuels from gasification processes  

Microsoft Academic Search

The conversion of biomass, coal and some waste materials by gasification offers an opportunity to utilise such fuel sources cleanly. Many of the aggressive species inherent in the fuel precursors can be retained in process, but one exception is nitrogen, which appears in the derived fuel gas generally as ammonia. Amounts of ammonia can be large, up to 34000vppm from

J. J. Witton; E. Noordally; J. M. Przybylski

2003-01-01

8

Integrated coal cleaning, liquefaction, and gasification process  

DOEpatents

Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

Chervenak, Michael C. (Pennington, NJ)

1980-01-01

9

Engineering development of advanced physical fine coal cleaning for premium fuel applications  

SciTech Connect

The goal of this project is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Its scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design and construction of a 2 t/h process development unit (PDU). Large lots of clean coal are to be produced in the PDU from three project coals. Investigation of the near-term applicability of the two advanced fine coal cleaning processes in an existing coal preparation plant is another goal of the project and is the subject of this report.

Smit, F.J.; Jha, M.C.; Phillips, D.I.; Yoon, R.H.

1997-04-25

10

Clean coal  

NSDL National Science Digital Library

Fossil fuels such as coal can be powerful polluters of the environment. This article, part of site on the future of energy, introduces students to methods being implemented to make burning coal a cleaner process. Students read about the 1986 creation of the Clean Coal Technology Program and the coal-burning improvements it generated. Definitions of key terms are available, and a link is provided to an ABC News article about bacteria that have been bioengineered to clean coal. Copyright 2005 Eisenhower National Clearinghouse

Iowa Public Television. Explore More Project

2004-01-01

11

Process for producing deep cleaned coal  

SciTech Connect

This patent describes a physio-chemical process for producing deep cleaned coal, comprising the steps of: providing a supply of air-dried coal of particle size fractions of no greater than 1/4 inchx0 mesh; immersing the coal in an organic solvent selected from the group consisting of butylamine, propylamine, and ethylene diamine, to form a mixture, having coal in an amount to provide no greater than 40 weight percent solids content, for a time period sufficient to swell the coal and to induce natural fracturing of the coal; processing the mixture to recover the organic solvent; subjecting the swelled coal to grinding to a particle size range of minus 28 mesh or finer; subjecting the swelled coal to leaching with a 10 to 20% aqueous hydrogen peroxide solution containing 1 to 2% sulfuric acid at ambient conditions to remove residual pyrite from the coal; and subjecting the swelled coal to leaching with an aqueous solution containing 3 to 6% ammonium hydrogen fluoride and 2 to 3% of nitric acid or hydrochloric acid to remove residual ash from the coal.

Ho, K.K.

1988-11-29

12

Clean fuels from biomass  

NASA Technical Reports Server (NTRS)

The paper discusses the U.S. resources to provide fuels from agricultural products, the present status of conversion technology of clean fuels from biomass, and a system study directed to determine the energy budget, and environmental and socioeconomic impacts. Conversion processes are discussed relative to pyrolysis and anaerobic fermentation. Pyrolysis breaks the cellulose molecules to smaller molecules under high temperature in the absence of oxygen, wheras anaerobic fermentation is used to convert biomass to methane by means of bacteria. Cost optimization and energy utilization are also discussed.

Hsu, Y.-Y.

1976-01-01

13

Advanced hot gas cleaning system for coal gasification processes  

NASA Astrophysics Data System (ADS)

The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

Newby, R. A.; Bannister, R. L.

1994-04-01

14

PROCESS ENGINEERING STUDIES OF THE PERCHLOROETHYLENE COAL CLEANING PROCESS  

Microsoft Academic Search

The perchloroethylene coal cleaning process has proven to be very effective in removing both organic and pyritic sulfur from high-sulfur coals. The process removes 30%- 70% of the organic sulfur and 90%- 99% of the pyritic sulfur with very little loss (<1.0 wt%) of hydrocarbons and their heating value. The process has been investigated on a bench- scale and a

Kathy L. Fullerton; Sunggyu Lee; Conrad J. Kulik

1991-01-01

15

Coal can be a Clean Fuel  

ERIC Educational Resources Information Center

Redevelopment and expansion of United States coal resources are economic necessities. Environmentalists' objections to the less expensive, available United States coal, that introduces large amounts of SOx and particulates into the air, may be overcome with the options of coal cleaning, tall stacks, material recovery and stack cleaning. (BT)

Environmental Science and Technology, 1975

1975-01-01

16

Production of clean synthesis or fuel gas. [from liquid hydrocarbonaceous fuels such as petroleum or its products, coal products, shale oils, or slurry of solid carbonaceous fuel  

Microsoft Academic Search

An improved continuous partial oxidation process is claimed for producing clean synthesis or fuel gas from a hydrocarbonaceous fuel feed is disclosed wherein the effluent gas stream from the reaction zone of the gas generator is simultaneously cooled and cleaned by first discharging the gas stream directly into a relatively large body of hot liquid hydrocarbon immersion fluid contained in

W. L. Slater; G. N. Richter; W. B. Crouch; L. E. Estabrook

1977-01-01

17

Engineering development of advanced physical fine coal cleaning for premium fuel applications  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction and operation of 2 t/hr process development unit (PDU). This report represents the findings of the PDU Advanced Column Flotation Testing and Evaluation phase of the program and includes a discussion of the design and construction of the PDU. Three compliance steam coals, Taggart, Indiana VII and Hiawatha, were processed in the PDU to determine performance and design parameters for commercial production of premium fuel by advanced flotation. Consistent, reliable performance of the PDU was demonstrated by 72-hr production runs on each of the test coals. Its capacity generally was limited by the dewatering capacity of the clean coal filters during the production runs rather than by the flotation capacity of the Microcel column. The residual concentrations of As, Pb, and Cl were reduced by at least 25% on a heating value basis from their concentrations in the test coals. The reduction in the concentrations of Be, Cd, Cr, Co, Mn, Hg, Ni and Se varied from coal to coal but the concentrations of most were greatly reduced from the concentrations in the ROM parent coals. The ash fusion temperatures of the Taggart and Indiana VII coals, and to a much lesser extent the Hiawatha coal, were decreased by the cleaning.

Shields, G.L.; Smit, F.J.; Jha, M.C.

1997-08-28

18

Clean Coal as Fuel for Turbines  

Microsoft Academic Search

Clean coal suitable for turbines must not contain more than extremely small amounts of volatile sodium and potassium compounds and low levels of particulate ash. Turbines are expected to tolerate in the region of 100 ppb concentration of volatile alkali and inlet particulate loading at 6 to 8 ppmw. These specifications are required for cleaning intervals of 2,500 hours and

G Domazetis

19

Clean Coal?  

NSDL National Science Digital Library

This video and accompanying essay examine carbon capture and storage and clean-coal technology, providing statistics for overall annual U.S. consumption as well as average household usage. Turning solid coal into a clean-burning fuel gas (syngas) and capture and storage pros and cons are discussed.

Pbs, Wgbh -.; Domain, Teachers'

20

Advanced Process for the Production of Clean Coal by Chemical Leaching Technique  

Microsoft Academic Search

If coal must be used in industry to replace oil that becomes scarce, the coal should be demineralized to get a clean, high-heating-value, noncorrosive, free flowing solid fuel. Alkali leaching of coal under ambient pressure followed by acid leaching under milder conditions affords a convenient process for cleaning coal up to a degree of demineralization of 75%. The conditions for

D. K. SHARMA; S. K. SINGH

1995-01-01

21

ASSESSMENT OF COAL CLEANING TECHNOLOGY: AN EVALUATION OF CHEMICAL COAL CLEANING PROCESSES  

EPA Science Inventory

The report assembles and assesses technical and economic information on chemical coal cleaning processes. Sufficient data was located to evaluate 11 processes in detail. It was found that chemical coal cleaning processes can remove up to 99% of the pyritic sulfur and 40% of the o...

22

Comprehensive Report to Congress Clean Coal Technology Program: Clean power from integrated coal/ore reduction  

SciTech Connect

This report describes a clean coal program in which an iron making technology is paired with combined cycle power generation to produce 3300 tons per day of hot metal and 195 MWe of electricity. The COREX technology consists of a metal-pyrolyzer connected to a reduction shaft, in which the reducing gas comes directly from coal pyrolysis. The offgas is utilized to fuel a combined cycle power plant.

NONE

1996-10-01

23

CFBC evaluation of fuels processed from Illinois coals. Final technical report, September 1, 1991--August 31, 1992  

SciTech Connect

The fuels studied in this project are (a) flotation slurry fuel beneficiated from coal fines at various stages of the cleaning process and (b) coal-sorbent pellets made from the flotation concentrate of the same beneficiation process using corn starch as binder. These fuels are investigated in a 4-inch internal diameter circulating fluidized bed combustor (CFBC). The combustion experiments demonstrated that the three coal-water slurry fuels and the pellet fuel could burn well in the CFBC unit. The combustion tests showed that the combustion efficiency of the slurry fuels and the pellets were quite comparable with that of the standard coal in the range of 91--98%. Sulfur dioxide emissions in lbs per million Btu from the slurry fuels were low enough to satisfy EPA emissions requirements with Ca/S ratios of 1.5 or less. At these low Ca/S ratios, the slurry fuels and the pellet emitted less SO{sub 2} than the standard coal. Increasing the Ca/S ratios showed that the standard coal SO{sub 9} emissions reduced at a faster rate than the SO{sub 2} emissions from the pellet and slurry fuels, because of the more efficient dispersion and gas-solid contact of the standard coal particles. Oxides of nitrogen emissions were generally on the order of 0.3 lbs per million Btu from the slurry fuels under the conditions of the present tests, while that from the pellets were between 0.6 to 0.75 lbs per million Btu depending on bed temperature. In comparison, the oxides of nitrogen emissions from the standard coal varied from 0.5 to 0.8 lbs per million Btu in the bed temperature range of 1475--1625{degrees}F.

Rajan, S. [Southern Illinois Univ., Carbondale, IL (United States). Dept. of Mechanical Engineering and Energy Processes

1992-12-31

24

COMPCOAL{trademark}: A profitable process for production of a stable high-Btu fuel from Powder River Basin coal  

SciTech Connect

Western Research Institute (WRI) is developing a process to produce a stable, clean-burning, premium fuel from Powder River Basin (PRB) coal and other low-rank coals. This process is designed to overcome the problems of spontaneous combustion, dust formation, and readsorption of moisture that are experienced with PRB coal and with processed PRB coal. This process, called COMPCOAL{trademark}, results in high-Btu product that is intended for burning in boilers designed for midwestern coals or for blending with other coals. In the COMPCOAL process, sized coal is dried to zero moisture content and additional oxygen is removed from the coal by partial decarboxylation as the coal is contacted by a stream of hot fluidizing gas in the dryer. The hot, dried coal particles flow into the pyrolyzer where they are contacted by a very small flow of air. The oxygen in the air reacts with active sites on the surface of the coal particles causing the temperature of the coal to be raised to about 700{degrees}F (371{degrees}C) and oxidizing the most reactive sites on the particles. This ``instant aging`` contributes to the stability of the product while only reducing the heating value of the product by about 50 Btu/lb. Less than 1 scf of air per pound of dried coal is used to avoid removing any of the condensible liquid or vapors from the coal particles. The pyrolyzed coal particles are mixed with fines from the dryer cyclone and dust filter and the resulting mixture at about 600{degrees}F (316{degrees}C) is fed into a briquettor. Briquettes are cooled to about 250{degrees}F (121{degrees}C) by contact with a mist of water in a gas-tight mixing conveyor. The cooled briquettes are transferred to a storage bin where they are accumulated for shipment.

Smith, V.E.; Merriam, N.W.

1994-10-01

25

Development of the chemical and electrochemical coal cleaning (CECC) process  

SciTech Connect

The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

Yoon, Roe-Hoan; Basilio, C.I.

1992-05-01

26

CLEANED COAL  

EPA Science Inventory

The chapter summarizes information on U.S. coal resources, describes physical coal cleaning technology, and discusses the potential for desulfurizing U.S. coals by physical techniques. It presents the costs of physical coal cleaning, summarizes the amounts of cleaned coals which ...

27

ENGINEERING DEVELOPMENT OF ADVANCED PHYSICAL FINE COAL CLEANING FOR PREMIUM FUEL APPLICATIONS  

SciTech Connect

Bechtel, together with Amax Research and Development Center (Amax R&D), has prepared this study which provides conceptual cost estimates for the production of premium quality coal-water slurry fuel (CWF) in a commercial plant. Two scenarios are presented, one using column flotation technology and the other the selective agglomeration to clean the coal to the required quality specifications. This study forms part of US Department of Energy program ?Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications,? (Contract No. DE-AC22- 92PC92208), under Task 11, Project Final Report. The primary objective of the Department of Energy program is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to stable and highly loaded CWF. The fuels should contain less than 2 lb ash/MBtu (860 grams ash/GJ) of HHV and preferably less than 1 lb ash/MBtu (430 grams ash/GJ). The advanced fine coal cleaning technologies to be employed are advanced column froth flotation and selective agglomeration. It is further stipulated that operating conditions during the advanced cleaning process should recover not less than 80 percent of the carbon content (heating value) in the run-of-mine source coal. These goals for ultra-clean coal quality are to be met under the constraint that annualized coal production costs does not exceed $2.5 /MBtu ($ 2.37/GJ), including the mine mouth cost of the raw coal. A further objective of the program is to determine the distribution of a selected suite of eleven toxic trace elements between product CWF and the refuse stream of the cleaning processes. Laboratory, bench-scale and Process Development Unit (PDU) tests to evaluate advanced column flotation and selective agglomeration were completed earlier under this program with selected coal samples. A PDU with a capacity of 2 st/h was designed by Bechtel and installed at Amax R&D, Golden, Colorado by Entech Global for process evaluation tests. The tests successfully demonstrated the capability of advanced column flotation as well as selective agglomeration to produce ultra-clean coal at specified levels of purity and recovery efficiency. Test results and the experience gained during the operation of the PDU have provided valuable insights into the processes studied. Based on the design data obtained from the test work and a set of project design criteria, two sets of conceptual designs for commercial CWF production plants have been developed, one using column flotation and the other using selective agglomeration process. Using these designs, Capital as well as Operating and Maintenance (O&M) cost estimates for the plants have been compiled. These estimates have then been used to derive the annualized cost of production of premium CWF on a commercial scale. Further, a series of sensitivity analysis have been completed to evaluate the effects of variations in selected cost components and process parameters on the overall economics of premium fuel production

NONE

1997-06-01

28

Process for the production of fuel gas from coal  

DOEpatents

An improved apparatus and process for the conversion of hydrocarbonaceous materials, such as coal, to more valuable gaseous products in a fluidized bed gasification reaction and efficient withdrawal of agglomerated ash from the fluidized bed is disclosed. The improvements are obtained by introducing an oxygen containing gas into the bottom of the fluidized bed through a separate conduit positioned within the center of a nozzle adapted to agglomerate and withdraw the ash from the bottom of the fluidized bed. The conduit extends above the constricted center portion of the nozzle and preferably terminates within and does not extend from the nozzle. In addition to improving ash agglomeration and withdrawal, the present invention prevents sintering and clinkering of the ash in the fluidized bed and permits the efficient recycle of fine material recovered from the product gases by contacting the fines in the fluidized bed with the oxygen as it emanates from the conduit positioned within the withdrawal nozzle. Finally, the present method of oxygen introduction permits the efficient recycle of a portion of the product gases to the reaction zone to increase the reducing properties of the hot product gas.

Patel, Jitendra G. (Bolingbrook, IL); Sandstrom, William A. (Chicago, IL); Tarman, Paul B. (Elmhurst, IL)

1982-01-01

29

ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES: TECHNOLOGY OVERVIEW  

EPA Science Inventory

The report gives a background against which requirements for further developments of coal cleaning technology and control techniques for the associated pollutants can be established, as part of a review of U.S. coal cleaning process technologies and related technologies for envir...

30

Clean solid and liquid fuels from coal. Quarterly progress report, July--September 1978  

Microsoft Academic Search

In the area of continuous coal conversion efforts were mainly devoted to data reduction and analysis of the kinetic experiments with the CSM continuous unit operating in a stirred tank reactor mode. Preliminary analysis of yield as a function of temperature and reactor residence time is presented. Modifications were made to the system to improve operation of the unit when

J. H. Gary; J. O. Golden; R. L. Bain; D. W. Dickerhoof

1978-01-01

31

Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process  

Microsoft Academic Search

Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates

Gregory A. Hackett; Kirk R. Gerdes; Xueyan Song; Yun Chen; V. Shutthanandan; Mark H. Engelhard; Zihua Zhu; Suntharampillai Thevuthasan; Randall Gemmen

2012-01-01

32

Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process  

Microsoft Academic Search

Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of

G. Hackett; K. Gerdes; X. Song; Y. Chen; V. Shutthanandan; M. Englehard; Z. Zhu; S. Thevuthasan; R. Gemmen

2012-01-01

33

Coal water fuel: a technology update  

Microsoft Academic Search

The ash, fuel form, and combustion characteristics of coal prevents its direct use in the vast amount of combustion equipment. Coal gasification, liquefaction and clean coal-water fuel try to develop a clean fluid fuel from coal. Coal water fuel (CWF) has been demonstrated in Germany and the USSR. In Germany, it was found that 60\\/40 coal water could be prepared

P. Marnell; C. R. Krishna

1982-01-01

34

The production of a premium solid fuel from Powder River Basin coal. [COMPCOAL Process  

SciTech Connect

This report describes our initial evaluation of a process designed to produce premium-quality solid fuel from Powder River Basin (PRB) coal. The process is based upon our experience gained by producing highly-reactive, high-heating-value char as part of a mild-gasification project. In the process, char containing 20 to 25 wt % volatiles and having a gross heating value of 12,500 to 13,000 Btu/lb is produced. The char is then contacted by coal-derived liquid. The result is a deposit of 6 to 8 wt % pitch on the char particles. The lower boiling component of the coal-derived liquid which is not deposited on the char is burned as fuel. Our economic evaluation shows the process will be economically attractive if the product can be sold for about $20/ton or more. Our preliminary tests show that we can deposit pitch on to the char, and the product is less dusty, less susceptible to readsorption of moisture, and has reduced susceptibility to self heating.

Merriam, N.; Sethi, V.; Thomas, K.; Grimes, R.W.

1992-01-01

35

Clean coal technology  

NASA Astrophysics Data System (ADS)

The different commercially available clean coal technologies are introduced with particular emphasis on their efficiency and environmental performance. The technologies in question are: pulverized fuel combustion with flue gas desulphurization; circulating fluidized bed combustion; integrated coal gasification combined cycle; pressurized fluidized bed combustion. Consideration is also be given to emerging coal combustion technologies.

Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

36

Combustion behaviour of ultra clean coal obtained by chemical demineralisation  

Microsoft Academic Search

The increasing environmental concern caused by the use of fossil fuels and the concomitant need for improved combustion efficiency is leading to the development of new coal cleaning and utilisation processes. However, the benefits achieved by the removal of most mineral matter from coal either by physical or chemical methods can be annulled if poor coal combustibility characteristics are attained.

F. Rubiera; A. Arenillas; B. Arias; J. J. Pis; I. Surez-Ruiz; K. M. Steel; J. W. Patrick

2003-01-01

37

ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES: HOMER CITY POWER COMPLEX TESTING  

EPA Science Inventory

The report describes a preliminary, preoperational environmental survey conducted at a newly constructed advanced physical coal cleaning plant near Homer City, PA. The work is part of a comprehensive environmental assessment of physical and chemical coal cleaning processes perfor...

38

Low-sulfur fuel oil from coal  

Microsoft Academic Search

Low-S residual fuel oil is produced by hydroconversion of coal in an ebullated bed system without downstream processing and with a minimum amount of H, producing a fuel of high calorific value and low S content. Pulverized coal is mixed with recycle slurry oil to form a coal-oil slurry. This slurry is passed through a heater into the lower part

H. H. Stotler; M. Calderon; C. A. Johnson

1971-01-01

39

Clean Coal Diesel Demonstration Project  

SciTech Connect

A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

Robert Wilson

2006-10-31

40

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly report, April 1--June 30, 1997  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). Accomplishments during the quarter are described on the following tasks and subtasks: Development of near-term applications (engineering development and dewatering studies); Engineering development of selective agglomeration (bench-scale testing and process scale-up); PDU and advanced column flotation module (coal selection and procurement and advanced flotation topical report); Selective agglomeration module (module operation and clean coal production with Hiawatha, Taggart, and Indiana 7 coals); Disposition of the PDU; and Project final report. Plans for next quarter are discussed and agglomeration results of the three tested coals are presented.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1997-12-31

41

Fine coal cleaning via the micro-mag process  

DOEpatents

A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

Klima, Mark S. (Finleyville, PA); Maronde, Carl P. (McMurray, PA); Killmeyer, Richard P. (Pittsburgh, PA)

1991-01-01

42

APPLICATION OF OIL AGGLOMERATION FOR EFFLUENT CONTROL FROM COAL CLEANING PLANTS  

EPA Science Inventory

The report discusses the potential applicability of oil agglomeration for the control of black water effluents from coal cleaning plants processing four different coals. Removal and recovery of the coal from each of the black waters produced aqueous suspensions of mineral matter ...

43

Development of the chemical and electrochemical coal cleaning (CECC) process. Final report  

SciTech Connect

The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

Yoon, Roe-Hoan; Basilio, C.I.

1992-05-01

44

Coal and the environment abstract series. Bibliography on disposal of refuse from coal mines and coal cleaning plants  

Microsoft Academic Search

The subjects covered in this bibliography include the analysis and characterization of coal refuse; various methods of handling, storing, and disposing of coal refuse; the environmental problems such as refuse drainage quality and combustion of refuse piles; the control of environmental problems; and the uses for refuse which have been investigated. The coal cleaning process itself is very closely related

V. E. Gleason; R. D. Hill

1978-01-01

45

Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process  

NASA Astrophysics Data System (ADS)

Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125mAcm-2 degrade at 9.1 and 10.7% per 1000h, respectively, while cells operated at 250 and 375mAcm-2 degrade at 18.9 and 16.2% per 1000h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

Hackett, Gregory A.; Gerdes, Kirk; Song, Xueyan; Chen, Yun; Shutthanandan, Vaithiyalingam; Engelhard, Mark; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

2012-09-01

46

Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process  

SciTech Connect

Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm{sup 2} degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm{sup 2} degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

Hackett, G.; Gerdes, K.; Song, X.; Chen, Y.; Shutthanandan, V.; Englehard, M.; Zhu, Z.; Thevuthasan, S.; Gemmen, R.

2012-01-01

47

Process for the production and recovery of fuel values from coal  

DOEpatents

A method of pyrolyzing and desulfurizing coal in a transport reactor to recover volatile fuel values and hydrogen by heating particulate coal entrained in a carrier gas substantially free of oxygen to a pyrolysis temperature in a zone within three seconds.

Sass, Allan (Los Angeles, CA); McCarthy, Harry E. (Golden, CO); Kaufman, Paul R. (North Canton, OH); Finney, Clement S. (Claremont, CA)

1982-01-01

48

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead previously by Gasification Engineering Corporation (GEC). The project is now under the leadership of ConocoPhillips Company (COP) after it acquired GEC and the E-Gas{trademark} gasification technology from Global Energy in July 2003. The Phase I of this project was supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while the Phase II is supported by Gas Technology Institute, TDA Research, Inc., and Nucon International, Inc. The two project phases planned for execution include: (1) Feasibility study and conceptual design for an integrated demonstration facility at Global Energy's existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The WREL facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-GAS{trademark} technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and now COP and the industrial partners are investigating the use of synthesis gas produced by the E-GAS{trademark} technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry.

Thomas Lynch

2004-01-07

49

Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process  

SciTech Connect

Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates the significance of SOFC performance losses associated with exposure of a SOFC anode to direct coal syngas. SOFC specimen of industrially relevant composition are operated in a unique mobile test skid that was deployed to the research gasifier at the National Carbon Capture Center (NCCC) in Wilsonville, AL. The mobile test skid interfaces with a gasifier slipstream to deliver hot syngas (up to 300C) directly to a parallel array of 12 button cell specimen, each of which possesses an active area of approximately 2 cm2. During the 500 hour test period, all twelve cells were monitored for performance at four discrete operating current densities, and all cells maintained contact with a data acquisition system. Of these twelve, nine demonstrated good performance throughout the test, while three of the cells were partially compromised. Degradation associated with the properly functioning cells was attributed to syngas exposure and trace material attack on the anode structure that was accelerated at increasing current densities. Cells that were operated at 0 and 125 mA/cm degraded at 9.1 and 10.7% per 1000 hours, respectively, while cells operated at 250 and 375 mA/cm degraded at 18.9 and 16.2% per 1000 hours, respectively. Post-trial spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

Hackett, Gregory A.; Gerdes, Kirk R.; Song, Xueyan; Chen, Yun; Shutthanandan, V.; Engelhard, Mark H.; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

2012-09-15

50

A novel process for preparation of ultra-clean micronized coal by high pressure water jet comminution technique  

Microsoft Academic Search

A novel process for the preparation of ultra-clean micronized coal is presented in this paper. High pressure water jet mill replacing the ball mill is employed for coal comminution in the new preparation process, which is the essential difference from the traditional one. To compare the new preparation process with the traditional one, the comparison experiments were performed, with froth

Longlian Cui; Liqian An; Weili Gong; Hejin Jiang

2007-01-01

51

Fuel briquettes from brown coals of Yakutia  

SciTech Connect

Experimental data on the development of technology for the manufacture of briquetted fuel from brown coals with the use of various petroleum binders are presented. The influence of the moisture content, the coal particle-size composition, the binder type and concentration, the compacting pressure, and heat treatment regimes on the mechanical properties of the materials was studied. The optimal compositions and optimal values of the engineering parameters for the production of graded briquetted fuel from brown coals of the Kangalassy deposit in the Republic of Sakha (Yakutia) were established.

L.A. Nikolaeva; V.G. Latyshev; O.N. Burenina [Russian Academy of Sciences, Yakutsk (Russian Federation). Institute of Oil and Gas Problems

2009-04-15

52

EVALUATION OF THE FLASH DESULFURIZATION PROCESS FOR COAL CLEANING  

EPA Science Inventory

The report gives results of a program to develop (on the laboratory, bench, and pilot scale) operating conditions for key steps in the 'flash' process for desulfurizing coal by chemical and thermal treatment. Laboratory and bench scale data on high-sulfur eastern U.S. coals prove...

53

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 4  

SciTech Connect

This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effective replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 48-month program which started on September 30, 1992. This report discusses the technical progress made during the 4th quarter of the project from July 1 to September 30, 1993.

Smit, F.J.; Hogsett, R.F.; Jha, M.C.

1993-11-04

54

Coal Research  

NASA Technical Reports Server (NTRS)

Coal slurries are "clean" pulverized coal mixed with oil or water. Significant fuel savings can be realized when using coal slurries. Advanced Fuels Technology (AFT) utilized a COSMIC program, (Calculation of Complex Chemical Equilibrium Compositions), which provides specific capabilities for determining combustion products. The company has developed a cleaning process that removes much of the mineral sulphur and ash from the coals.

1986-01-01

55

Advanced coal-using community systems. Task 1A. Technology characteristics. Volume 1. Fuel and energy-production systems  

Microsoft Academic Search

This report is presented in 2 volumes. It contains descriptions of engineering characterizations and equipment used in coal processing, fuel and energy distribution, storage, and end-use utilization. Volume 1 contains 4 chapters dealing with: coal conversion processes (high- and low-Btu gas from coal and coal-to-liquid fuels); coal cleaning and direct combustion (pretreating, direct combustion, and stack gas cleaning); electricity production

R. R. Tison; C. F. Blazek; N. P. Biederman; N. J. Malik; M. G. Gamze; D. Wetterstrom; W. Diskant; L. Malfitani

1979-01-01

56

Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project was established to evaluate integrated electrical power generation and methanol production through clean coal technologies. The project was under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy Inc. in July 2003. The project has completed both Phase 1 and Phase 2 of development. The two project phases include the following: (1) Feasibility study and conceptual design for an integrated demonstration facility at SG Solutions LLC (SGS), previously the Wabash River Energy Limited, Gasification Facility located in West Terre Haute, Indiana, and for a fence-line commercial embodiment plant (CEP) operated at the Dow Chemical Company or Dow Corning Corporation chemical plant locations. (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. Phase 1 of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase 2 was supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The SGS integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other carbonaceous fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas (syngas) is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-Gas technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and later COP and the industrial partners investigated the use of syngas produced by the E-Gas technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort were to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from syngas derived from coal, or, coal in combination with some other carbonaceous feedstock. The intended result of the project was to provide the necessary technical, economic, and environmental information that would be needed to move the EECP forward to detailed design, construction, and operation by industry. The EECP study conducted in Phase 1 of the IMPPCCT Project confirmed that the concept for the integration of gasification-based (E-Gas) electricity generation from coal and/or petroleum coke and methanol production (Liquid Phase Methanol or LPMEOH{trademark}) processes was feasible for the coproduction of power and chemicals. The results indicated that while there were minimal integration issues that impact the deployment of an IMPPCCT CEP, the major concern was the removal of sulfur and other trace contaminants, which are known methanol catalyst poisons, from the syngas. However, economic concerns in the domestic methanol market which is driven by periodic low natural gas prices and cheap offshore supplies limit the commercial viability of this more capital intensive concept. The objective of Phase 2 was to conduct RD&T as outlined in the Phase 1 RD&T Plan to enhance the development and commercial acceptance of coproduction technology. Studies were designed to address the technical concerns that would mak

Conocophillips

2007-09-30

57

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy in July 2003. The project has completed Phase I, and is currently in Phase II of development. The two project phases include: (1) Feasibility study and conceptual design for an integrated demonstration facility at Global Energy's existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations; and (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The Phase I of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase II is supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The WREL integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-Gas technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and now COP and the industrial partners are investigating the use of synthesis gas produced by the E-Gas technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. The early entrance coproduction plant study conducted in Phase I of the IMPPCCT project confirmed that the concept for the integration of gasification-based (E-Gas) electricity generation from coal and/or petroleum coke and methanol production (Liquid Phase Methanol or LPMEOH{trademark}) processes was feasible for the coproduction of power and chemicals. The results indicated that while there are minimal integration issues that impact the deployment of an IMPPCCT CEP, the major concern was the removal of sulfur and other trace contaminants, which are known methanol catalyst poisons, from the synthesis gas (syngas). However, economic concerns in the domestic methanol market which is driven by periodic low natural gas prices and cheap offshore supplies limit the commercial viability of this more capital intensive concept. The objective of Phase II is to conduct RD&T as outlined in the Phase I RD&T Plan to enhance the development and commercial acceptance of coproduction technology. Studies will address the technical concerns that will make the IMPPCCT concept competitive with natural

Albert C. Tsang

2004-03-26

58

The study and practice of clean coal pressure filter and dewatering process  

SciTech Connect

This paper introduces the current status of dewatering of the flotation clean coal and the problems in China. The industrial application of the dewatering process and the newly developed clean coal pressure filter is represented. And the results indicated that this filter press possesses such advantages as fast speed in filter lower moisture in filter cake, convenience in operation, obvious saving on energy, etc. It will have a broad applications.

Xie, G.; Wu, L.; Ou, Z.

1999-07-01

59

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 16, July--September, 1996  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. 28 refs., 13 figs., 19 tabs.

Shields, G.L.; Moro, N.; Smit, F.J.; Jha, M.C.

1996-10-30

60

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), a company of Global Energy Inc., and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over a three year period, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. The WREL facility is a project selected and co-funded under the Round IV of the U.S. Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., as the E-GAS{trademark} technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC and an Industrial Consortium are investigating the use of synthesis gas produced by the E-GAS{trademark} technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. During the reporting period, various methods to remove low-level contaminants for the synthesis gas were reviewed. In addition, there was a transition of the project personnel for GEC which has slowed the production of the outstanding project reports.

Gary Harmond; Albert Tsang

2003-03-14

61

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. The WREL facility is a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., parent company of GEC and WREL, as the E-GAS{trademark} technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC and an Industrial Consortium are investigating the use of synthesis gas produced by the E-GAS{trademark} technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. During the reporting period, effort continues on identifying potential technologies for removing contaminants from synthesis gas to the level required by methanol synthesis. A liquid phase Claus process and a direct sulfur oxidation process were evaluated. Preliminary discussion was held with interested parties on cooperating on RD&T in Phase II of the project. Also, significant progress was made during the period in the submission of project deliverables. A meeting was held at DOE's National Energy Technology Laboratory in Morgantown between GEC and the DOE IMPPCCT Project Manager on the status of the project, and reached an agreement on the best way to wrap up Phase I and transition into the Phase II RD&T. Potential projects for the Phase II, cost, and fund availability were also discussed.

Albert Tsang

2003-03-14

62

ENVIRONMENTAL AND ECONOMIC COMPARISON OF ADVANCED PROCESSES FOR CONVERSION OF COAL AND BIOMASS INTO CLEAN ENERGY  

EPA Science Inventory

Biomass and coal conversion into clean energy is compared on an economic and environmental basis in three regional scenarios: (1) electric power from direct combustion of wood versus conventional coal combustion in the South Central U.S., (2) synthetic pipeline gas from anaerobic...

63

Experimental studies of the production of lightweight aggregate from fly ash\\/coal cleaning refuse mixtures  

Microsoft Academic Search

In this work, a granulation\\/sintering process have been developed for the manufacture of lightweight aggregate from coal cleaning refuse and fly ash. The resulting granules have the properties required of a lightweight aggregate. It is important to note, however, that while these properties can be measured and evaluated, it is difficult to identify a good aggregate other than by showing

G. Burnet; A. J. Gokhale

1987-01-01

64

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over a three year period, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial plants operated at Dow Chemical or Dow Corning chemical plant locations; (2) Research, development, and testing to define any technology gaps or critical design and integration issues; and (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. This report describes management planning, work breakdown structure development, and feasibility study activities by the IMPPCCT consortium in support of the first project phase. Project planning activities have been completed, and a project timeline and task list has been generated. Requirements for an economic model to evaluate the West Terre Haute implementation and for other commercial implementations are being defined. Specifications for methanol product and availability of local feedstocks for potential commercial embodiment plant sites have been defined. The WREL facility is a project selected and co-funded under the fifth phase solicitation of the U.S. Department of Energy's Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., as the E-GAS{trademark} technology. In a joint effort with the U.S. Department of Energy, working under a Cooperative Agreement Award from the ''Early Entrance Coproduction Plant'' (EECP) initiative, the GEC and an Industrial Consortia are investigating the application of synthesis gas from the E-GAS{trademark} technology to a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry.

Doug Strickland; Albert Tsang

2002-10-14

65

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Two project phases are planned for execution, including: (1) Feasibility study and conceptual design for an integrated demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The WREL facility is a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., parent company of GEC and WREL, as the E-GAS{trademark} technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC and an Industrial Consortium are investigating the use of synthesis gas produced by the E-GAS{trademark} technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. During the reporting period, DOE approved the RD&T Plan submitted in the previous quarter. The RD&T Plan forms the basis for the Continuation Application to initiate the transition of the project from Phase I to Phase II. Potential technologies for removing contaminants from synthesis gas to the level required by methanol synthesis will be tested in slipstream units at the WREL facility during Phase II. A supplemental information package consisting of a revised Work Breakdown Structure and Budget Plan for Phase II and other necessary forms was also submitted. Agreement is being reached with DOE's patent attorney on the scope of the limited rights data to be provided under the Cooperative Agreement. Preparation of a comprehensive Final Report for Phase I of the project, which will consolidate the remaining deliverables including the Initial Feasibility Report, Concept Report, Site Analysis Report, Economic Analysis, and Preliminary Project Financing Plan, continued during the reporting period. Significant progress was made in the Subsystem Design Specification section of the report.

Albert Tsang

2003-10-14

66

Clean Coal Draft for public comment  

NASA Astrophysics Data System (ADS)

The Department of Energy is asking the public to comment on the draft environmental impact statement for 22 clean coal technologies, from precombustion cleaning techniques to coal gasification and fuel cell systems. Incentives to promote use of these new methods for burning coal are included in President George Bush's proposed revisions to the Clean Air Act.The draft is based on a computer model developed at Argonne National Laboratory, Illinois, and run at Oak Ridge National Laboratory, Tennessee. The model estimates the amounts of reduction by 2010 in national emissions of sulfur dioxide, nitrogen oxides and carbon dioxide that use of the new technologies could achieve. It also compares the amounts and kinds of solid waste produced by clean coal technologies to the solid waste of power-production technologies in use today.

67

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Task 6 -- Selective agglomeration laboratory research and engineering development for premium fuels  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and benchscale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report represents the findings of Subtask 6.5 Selective Agglomeration Bench-Scale Testing and Process Scale-up. During this work, six project coals, namely Winifrede, Elkhorn No. 3, Sunnyside, Taggart, Indiana VII, and Hiawatha were processed in a 25 lb/hr continuous selective agglomeration bench-scale test unit.

Moro, N.; Jha, M.C.

1997-06-27

68

Clean coal technology: The new coal era  

SciTech Connect

The Clean Coal Technology Program is a government and industry cofunded effort to demonstrate a new generation of innovative coal processes in a series of full-scale showcase`` facilities built across the country. Begun in 1986 and expanded in 1987, the program is expected to finance more than $6.8 billion of projects. Nearly two-thirds of the funding will come from the private sector, well above the 50 percent industry co-funding expected when the program began. The original recommendation for a multi-billion dollar clean coal demonstration program came from the US and Canadian Special Envoys on Acid Rain. In January 1986, Special Envoys Lewis and Davis presented their recommendations. Included was the call for a 5-year, $5-billion program in the US to demonstrate, at commercial scale, innovative clean coal technologies that were beginning to emerge from research programs both in the US and elsewhere in the world. As the Envoys said: if the menu of control options was expanded, and if the new options were significantly cheaper, yet highly efficient, it would be easier to formulate an acid rain control plan that would have broader public appeal.

Not Available

1994-01-01

69

Coal pond fines cleaning with classifying cyclones, spirals, and column flotation  

SciTech Connect

Large reserves of coal pond fines arc found in the Illinois Basin--over 40 million tons in Western Kentucky, over 65 million tons in Southern Illinois, and over 35 million tons in Southern Indiana. If these fines are used to produce coal-water slurry (CWS), fuel costs, NO{sub x} emissions, and pond closure costs can be reduced. Coal fines from this region that are used to produce CWS for co-fire or re-burn may require processing, however, to attain proper particle size distribution and fuel quality. To evaluate the effectiveness of using coal cleaning technologies to control these CWS quality parameters, a simple flowsheet for recovering and processing coal pond fines was designed and tested. Coal fines processing consisted of using classifying cyclones to size at nominal minus 200 mesh, cleaning the classifying cyclone underflow using spirals, and cleaning the overflow using column froth flotation. Ash content of the dean coal from the spiral was reduced to about 10 percent, winch is satisfactory to use for CWS co-firing in a cyclone-fired boiler. The clean coal from column flotation may be used for re-burn in a cydone-fired boiler or as co-fire fuel in a wall-fired or tangentially-fired boiler Heating value recovery during laboratory scale, pilot-scale, and commercial-scale coal cleaning testing was about 80 percent.

Carson, W.R.; Arnold, B.J.; Raleigh, C.E. Jr.; Parekh, B.K.

1997-07-01

70

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 11, April--June, 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 tons of each of three project coals, by each process. During Quarter 11 (April--June, 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant with the installation and calibration of a refurbished 30-inch diameter column. The evaluation of toxic trace element data for column flotation samples continued, with preliminary analysis indicating that reasonably good mass balances were achieved for most elements, and that significant reductions in the concentration of many elements were observed from raw coal, to flotation feed, to flotation product samples. Significant progress was made on Subtask 6.5 selective agglomeration bench-scale testing. Data from this work indicates that project ash specifications can be met for all coals evaluated, and that the bulk of the bridging liquid (heptane) can be removed from the product for recycle to the process. The detailed design of the 2 t/hr selective agglomeration module progressed this quarter with the completion of several revisions of both the process flow, and the process piping and instrument diagrams. Procurement of coal for PDU operation began with the purchase of 800 tons of Taggart coal. Construction of the 2 t/hr PDU continued through this reporting quarter and is currently approximately 60% complete.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1995-07-31

71

EPA COAL CLEANING PROGRAM  

EPA Science Inventory

The report describes work during Fiscal Year 1979 by 12 organizations, both public and private, under EPA's Coal Cleaning Program, a program that explores the possibilities for wider use of coal as an environmentally acceptable energy source. Many aspects of coal were studied, in...

72

Milliken Clean Coal project-update  

SciTech Connect

The Milliken Clean Coal Demonstration Project was selected for funding in Round 4 of the U.S. DOE`s Clean Coal Demonstration Program. The project`s sponsor is New York State Electric and Gas Corporation (NYSEG). Project team members include CONSOL Inc., Saarberg-Holter-Umwelttechnik (S-H-U), NALCO/FuelTech, Stebbins Engineering and Manufacturing Co., DHR Technologies, and ABB/CE Air Preheater. The project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator without a significant loss of station efficiency. The demonstration project is being conducted at NYSEG`s Milliken Station, located in Lansing, New York. Milliken Station has two Combustion Engineering 150 MWe pulverized coal-fired units built in the 1950s. The S-H-U FGD process and the LNCFS-Level III low-NO{sub x} burner are being installed on both units.

Janik, G.S.; Chang, S.C.; Szalach, P.A. [New York State Electric & Gas Corp., Binghamton, NY (United States)] [and others

1995-12-31

73

An efficient process for recovery of fine coal from tailings of coal washing plants  

SciTech Connect

Gravity concentration of hard lignites using conventional jigs and heavy media separation equipment is prone to produce coal-rich fine tailings. This study aims to establish a fine coal recovery process of very high efficiency at reasonable capital investment and operational costs. The technical feasibility to upgrade the properties of the predeslimed fine refuse of a lignite washing plant with 35.9% ash content was investigated by employing gravity separation methods. The laboratory tests carried out with the combination of shaking table and Mozley multi-gravity separator (MGS) revealed that the clean coal with 18% ash content on dry basis could be obtained with 58.9% clean coal recovery by the shaking table stage and 4.1% clean coal recovery by MGS stage, totaling to the sum of 63.0% clean coal recovery from a predeslimed feed. The combustible recovery and the organic efficiency of the shaking table + MGS combination were 79.5% and 95.5%, respectively. Based on the results of the study, a flow sheet of a high-efficiency fine coal recovery process was proposed, which is also applicable to the coal refuse pond slurry of a lignite washing plant.

Cicek, T.; Cocen, I.; Engin, V.T.; Cengizler, H. [Dokuz Eylul University, Izmir (Turkey). Dept. for Mining Engineering

2008-07-01

74

3. Huber Breaker (center) and Coal Fuel Conveyor leading from ...  

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

3. Huber Breaker (center) and Coal Fuel Conveyor leading from Breaker to Power Station (out of frame), View looking Southwest Photograph taken by George Harven - Huber Coal Breaker, Breaker, 101 South Main Street, Ashley, Luzerne County, PA

75

Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications: Task 9 - Selective agglomeration Module Testing and Evaluation.  

SciTech Connect

The primary goal of this project was the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing of both processes on six coals to optimize the processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report summarizes the findings of all the selective agglomeration (SA) test work performed with emphasis on the results of the PDU SA Module testing. Two light hydrocarbons, heptane and pentane, were tested as agglomerants in the laboratory research program which investigated two reactor design concepts: a conventional two-stage agglomeration circuit and a unitized reactor that combined the high- and low-shear operations in one vessel. The results were used to design and build a 25 lb/hr bench-scale unit with two-stage agglomeration. The unit also included a steam stripping and condensation circuit for recovery and recycle of heptane. It was tested on six coals to determine the optimum grind and other process conditions that resulted in the recovery of about 99% of the energy while producing low ash (1-2 lb/MBtu) products. The fineness of the grind was the most important variable with the D80 (80% passing size) varying in the 12 to 68 micron range. All the clean coals could be formulated into coal-water-slurry-fuels with acceptable properties. The bench-scale results were used for the conceptual and detailed design of the PDU SA Module which was integrated with the existing grinding and dewatering circuits. The PDU was operated for about 9 months. During the first three months, the shakedown testing was performed to fine tune the operation and control of various equipment. This was followed by parametric testing, optimization/confirmatory testing, and finally a 72-hour round the clock production run for each of the three project coals (Hiawatha, Taggart, and Indiana VII). The parametric testing results confirmed that the Taggart coal ground to a D80 of 30 microns could be cleaned to 1 lb ash/MBtu, whereas the Hiawatha and Indiana Vil coals had to be ground to D80s of 40 and 20 microns, respectively, to be cleaned to 2 lb ash/MBtu. The percent solids, residence time, shear intensity (impeller tip speed and energy input per unit volume), and heptane dosage were the main variables that affected successful operation (phase inversion or microagglomerate formation in the high-shear reactor and their growth to 2-3 mm in size during low shear). Downward inclination of the vibrating screen and adequate spray water helped produce the low ash products. Btu recoveries were consistently greater than 98%. Two-stage steam stripping achieved about 99% heptane recovery for recycle to the process. Residual hydrocarbon concentrations were in the 3000 to 5000 ppm range on a dry solids basis.

Moro, N.` Jha, M.C.

1997-09-29

76

Energy Conversion Alternatives Study (ECAS), General Electric Phase 1. Volume 3: Energy conversion subsystems and components. Part 3: Gasification, process fuels, and balance of plant  

NASA Technical Reports Server (NTRS)

Results are presented of an investigation of gasification and clean fuels from coal. Factors discussed include: coal and coal transportation costs; clean liquid and gas fuel process efficiencies and costs; and cost, performance, and environmental intrusion elements of the integrated low-Btu coal gasification system. Cost estimates for the balance-of-plant requirements associated with advanced energy conversion systems utilizing coal or coal-derived fuels are included.

Boothe, W. A.; Corman, J. C.; Johnson, G. G.; Cassel, T. A. V.

1976-01-01

77

Clean coal technology  

Microsoft Academic Search

The paper compared pulverized coal (PC), circulating fluidized bed (CFB), and integrated gasification combined cycle (IGCC). These baseload PC, CFB, and IGCC technologies comprise the clean coal options available for consideration to meet Mongolian electricity generation expansion project needs in the 2012 to 2014 time period. This paper provides technology descriptions, plant descriptions, and screening level estimates of performance, capital

S. Batkhuyag; Sh. Davaakhuu

2008-01-01

78

Dewatering studies of fine clean coal  

SciTech Connect

The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee's Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

Parekh, B.K.

1991-01-01

79

Generate clean fuels from downstream petrochemical operations  

SciTech Connect

Selective catalytic hydrogenations have become important tools in optimizing the overall economics of a steamcracker. A variety of processes and catalysts have been developed to a high standard. In the future, steamcracker downstream processing will become even more versatile. For example, isomerization can be used to adapt utilization of the C{sub 4} and C{sub 5} streams to the ever-changing demands of the market. An example of this trend is the skeletal isomerization of n-butenes to isobutylene, which is increasingly practiced in western countries. As the worldwide petrochemical industry evolved since the 1950s, the steamcracker became the predominant source for the major raw materials upon which the industry depends today. Currently, prices for steamcracker products are at profitable levels. Selective hydrogeneration processes for steam cracker applications can generate valuable transportation fuel components and intermediates.

Polanek, P; Artrip, D.; Mueller, H.J.; Kons, G. [BASF Aktiengesellschaft, Ludwigshafen (Germany)

1996-05-01

80

COAL PROCESSING TECHNOLOGY: ENVIRONMENTAL IMPACT OF SYNTHETIC FUELS DEVELOPMENT  

EPA Science Inventory

This paper describes a portion of a comprehensive, long term EPA program to evaluate the environmental effects of energy systems that produce gaseous and liquid fuels from coal. The technologies being assessed include low-, medium-, and high-Btu gasification and liquefaction. One...

81

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly progress report No. 10, January--March 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and benchscale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by June, 1997. During Quarter 10 (January--March, 1995), preliminary work continued for the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant. Towards this end, laboratory flotation testing and refurbishing of the column have been started. The final version of the Subtask 4.2 Advanced Flotation Process Optimization Research topical report was issued, as was a draft version of the Subtask 4.3 report discussing the formulation of coal-water slurry fuels (CWF) from advanced flotation products. A number of product samples from Subtask 4.4 testing were sent to both Combustion Engineering and Penn State for combustion testing. The evaluation of toxic trace element analyses of column flotation products also continued. The detailed design of the 2 t/hr PDU was essentially completed with the approval of various process flow, plant layout, electrical, and vendor equipment drawings. The final version of the Subtask 6.5 -- Selective Agglomeration Bench-Scale Design and Test Plan Report was issued during this reporting quarter. Design and construction of this 25 lb/hr selective agglomeration test unit was completed and preliminary testing started. Construction of the 2 t/hr PDU began following the selection of TIC. The Industrial Company as the construction subcontractor.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1995-04-27

82

The Clean Coal Technology Program: Lessons learned  

SciTech Connect

The Clean Coal Technology (CCT) Program is a unique partnership between the federal government and industry that has as its primary goal the successful introduction of new clean coal utilization technologies into the energy marketplace. Clean coal technologies being demonstrated under the CCT Program are establishing a technology base that will enable the nation to meet more stringent energy and environmental goals. Most of the, demonstrations are being conducted at commercial scale, in actual user environments, and under circumstances typical of commercial operations. These features allow the potential of the technologies to be evaluated in their intended commercial applications. Each application addresses one of the following four market sectors: advanced electric power generation; environmental control devices; coal processing for clean fuels; and industrial applications. The purpose of this report is fourfold: Explain the CCT program as a model for successful joint government industry partnership for selecting and demonstrating technologies that have promise for adaptation to the energy marketplace; set forth the process by which the process has been implemented and the changes that have been made to improve that process; outline efforts employed to inform potential users and other interested parties about the technologies being developed; and examine some of the questions which must be considered in determining if the CCT Program model can be applied to other programs.

Not Available

1994-07-01

83

Clean Fossil Energy Conversion Processes  

NASA Astrophysics Data System (ADS)

Absolute and per-capita energy consumption is bound to increase globally, leading to a projected increase in energy requirements of 50% by 2020. The primary source for providing a majority of the energy will continue to be fossil fuels. However, an array of enabling technologies needs to be proven for the realization of a zero emission power, fuel or chemical plants in the near future. Opportunities to develop new processes, driven by the regulatory requirements for the reduction or elimination of gaseous and particulate pollutant abound. This presentation describes the chemistry, reaction mechanisms, reactor design, system engineering, economics, and regulations that surround the utilization of clean coal energy. The presentation will cover the salient features of the fundamental and process aspects of the clean coal technologies in practice as well as in development. These technologies include those for the cleaning of SO2, H2S, NOx, and heavy metals, and separation of CO2 from the flue gas or the syngas. Further, new combustion and gasification processes based on the chemical looping concepts will be illustrated in the context of the looping particle design, process heat integration, energy conversion efficiency, and economics.

Fan, L.-S.

2007-03-01

84

Process for particulate removal from coal liquids  

DOEpatents

Suspended solid particulates are removed from liquefied coal products by first subjecting such products to hydroclone action for removal in the underflow of the larger size particulates, and then subjecting the overflow from said hydroclone action, comprising the residual finer particulates, to an electrostatic field in an electrofilter wherein such finer particulates are deposited in the bed of beads of dielectric material on said filter. The beads are periodically cleaned by backwashing to remove the accumulated solids.

Rappe, Gerald C. (Macungie, PA)

1983-01-01

85

Clean Coal Power Initiative  

SciTech Connect

This report is the fifth quarterly Technical Progress Report submitted by NeuCo, Incorporated, under Award Identification Number, DE-FC26-04NT41768. This award is part of the Clean Coal Power Initiative (''CCPI''), the ten-year, $2B initiative to demonstrate new clean coal technologies in the field. This report is one of the required reports listed in Attachment B Federal Assistance Reporting Checklist, part of the Cooperative Agreement. The report covers the award period January 1, 2006 - March 31, 2006 and NeuCo's efforts within design, development, and deployment of on-line optimization systems during that period.

Doug Bartlett; Rob James; John McDermott; Neel Parikh; Sanjay Patnaik; Camilla Podowski

2006-03-31

86

Hydration and weathering reactions in by-products from clean coal technologies: effects on material properties  

Microsoft Academic Search

Three landfill test cells were constructed using AFBC by-products and Class F coal fly ash at a site in central Illinois and were monitored over a 5 year period as part of a DOE METC effort to characterize by-products from clean coal technologies. The field programme documented rapid loss of structural integrity in cell 1, which contained no fly ash,

Andrew Weinberg; Ray Hemmings

1997-01-01

87

Clean coal technology  

Microsoft Academic Search

One of the major technology challenges in the next decade will be to develop means of using coal imaginatively as a source of chemicals and in a more energy-efficient manner. The Clean Air Act will help to diminish the acid rain but will not reduce CO emissions. The Department of Energy (DOE) is fostering many innovations that are likely to

P. H. Abelson

1990-01-01

88

Comparative kinetic analysis of raw and cleaned coals  

Microsoft Academic Search

In this research, thermogravimetry (TG\\/DTG) was used to determine the kinetic analysis of different coals and effect of cleaning process on kinetic parameters of raw and cleaned coal samples from Soma, Tuncbilek and Afsin Elbistan regions. Kinetic parameters of the samples were determined using Arrhenius and Coats and Redfern kinetic models and the results are discussed.

K. E. Ozbas; M. V. Kk; C. Hicyilmaz

2002-01-01

89

CONSORTIUM FOR CLEAN COAL UTILIZATION  

E-print Network

CONSORTIUM FOR CLEAN COAL UTILIZATION Call for Proposals Date of Issue: July 29, 2013 The Consortium for Clean Coal Utilization (CCCU) at Washington University in St. Louis was established in January of Clean Coal Utilization. The format may be a conference or workshop, or a seminar given by a leading

Subramanian, Venkat

90

Production of jet fuel from coal-derived liquids  

SciTech Connect

Amoco and Lummus Crest are evaluating the process options and economics for upgrading the naphtha, crude phenols, and tar oil by-products from the Great Plains Coal Gasification Plant to jet fuels and other salable products. Analytical characterizations of these three by-products indicate the range of products that can be manufactured from each, and potential problems which could be encountered during refining. These characterizations, along with limited experimental data and Amoco's proprietary process models, were used to design conceptual processing schemes for maximizing the production of Grades JP-4, JP-8, and high density (JP-8X) jet fuels from the by-product liquids. In addition to the maximum jet fuel schemes, conceptual designs have also been formulated for maximizing profits from refining of the Great Plains by-products. Conceptual processing schemes for profitable production of JP-4, JP-8, and JP-8X have been developed, as has a maximum profit'' case. All four of these additional cases have now been transferred to Lummus for design and integration studies. Development of these schemes required the use of linear programming technology. This technology includes not only conventional refining processes which have been adapted for use with coal-derived liquids (e.g. hydrotreating, hydrocracking), but also processes which may be uniquely suited to the Great Plains by-products such as cresylic acid extraction, hydordealkylation, and needle coking. 6 figs., 3 tabs.

Furlong, M.W.; Fox, J.D.; Masin, J.G.; Soderberg, D.J.

1987-01-01

91

Clean coal technology: selective catalytic reduction (SCR) technology for the control of nitrogen oxide emissions from coal-fired boilers  

SciTech Connect

The report discusses a project carried out under the US Clean Coal Technology (CCT) Demonstration Program which demonstrated selective catalytic reduction (SCR) technology for the control of NOx emissions from high-sulphur coal-fired boilers under typical boilers conditions in the United States. The project was conducted by Southern Company Services, Inc., who served as a co-funder and as the host at Gulf Power Company's Plant Crist. The SCR process consists of injecting ammonia (NH{sub 3}) into boiler flue gas and passing the flue gas through a catalyst bed where the Nox and NH{sub 3} react to form nitrogen and water vapor. The results of the CCTDP project confirmed the applicability of SCR for US coal-fired power plants. In part as a result of the success of this project, a significant number of commercial SCR units have been installed and are operating successfully in the United States. By 2007, the total installed SCR capacity on US coal-fired units will number about 200, representing about 100,000 MWe of electric generating capacity. This report summarizes the status of SCR technology. 21 refs., 3 figs., 2 tabs., 10 photos.

NONE

2005-05-01

92

Clean Coal Technology Demonstration Program. Program update 1994  

SciTech Connect

The Clean Coal Technology Demonstration Program (CCT Program) is a $7.14 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Clean coal technologies being demonstrated under the CCT program are creating the technology base that allows the nation to meet its energy and environmental goals efficiently and reliably. The fact that most of the demonstrations are being conducted at commercial scale, in actual user environments, and under conditions typical of commercial operations allows the potential of the technologies to be evaluated in their intended commercial applications. The technologies are categorized into four market sectors: advanced electric power generation systems; environmental control devices; coal processing equipment for clean fuels; and industrial technologies. Sections of this report describe the following: Role of the Program; Program implementation; Funding and costs; The road to commercial realization; Results from completed projects; Results and accomplishments from ongoing projects; and Project fact sheets. Projects include fluidized-bed combustion, integrated gasification combined-cycle power plants, advanced combustion and heat engines, nitrogen oxide control technologies, sulfur dioxide control technologies, combined SO{sub 2} and NO{sub x} technologies, coal preparation techniques, mild gasification, and indirect liquefaction. Industrial applications include injection systems for blast furnaces, coke oven gas cleaning systems, power generation from coal/ore reduction, a cyclone combustor with S, N, and ash control, cement kiln flue gas scrubber, and pulse combustion for steam coal gasification.

NONE

1995-04-01

93

Experimental studies of the production of lightweight aggregate from fly ash/coal cleaning refuse mixtures  

SciTech Connect

In this work, a granulation/sintering process have been developed for the manufacture of lightweight aggregate from coal cleaning refuse and fly ash. The resulting granules have the properties required of a lightweight aggregate. It is important to note, however, that while these properties can be measured and evaluated, it is difficult to identify a good aggregate other than by showing that it can be used to make good concrete. Tests on the aggregate alone are helpful in assessing its suitability, but the final criterion must be performance in concrete. This evaluation remains to be done for the refuse/fly ash aggregate. 7 refs., 5 figs., 4 tabs.

Burnet, G.; Gokhale, A.J.

1987-01-01

94

Open-Cycle Gas Turbine/Steam Turbine Combined Cycles with synthetic fuels from coal  

NASA Technical Reports Server (NTRS)

The Open-Cycle Gas Turbine/Steam Turbine Combined Cycle can be an effective energy conversion system for converting coal to electricity. The intermediate step in this energy conversion process is to convert the coal into a fuel acceptable to a gas turbine. This can be accomplished by producing a synthetic gas or liquid, and by removing, in the fuel conversion step, the elements in the fuel that would be harmful to the environment if combusted. In this paper, two open-cycle gas turbine combined systems are evaluated: one employing an integrated low-Btu gasifier, and one utilizing a semi-clean liquid fuel. A consistent technical/economic information base is developed for these two systems, and is compared with a reference steam plant burning coal directly in a conventional furnace.

Shah, R. P.; Corman, J. C.

1977-01-01

95

Group effects on fuel NOx emissisons from coal  

E-print Network

GROUP EFFECTS ON FUEL NOX EMISSIONS FROM COAL A Thesis by ANAND ANAKKARA VADAKKATH Submitted to the Office of Graduate Studies of Texas ARM University in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE August... 1991 Major Subject: Mechanical Engineering GROUP EFFECTS ON FUEL NOX EMISSIONS FROM COAL A Thesis by ANAND ANAKKARA VADAKKATH Approved ss to style and content by: K. Annamalai (Chair of Committee) Cr, R. Laster (Member) J. Wagne (Member...

Vadakkath, Anand Anakkara

2012-06-07

96

Dry superconducting magnetic cleaning of pulverized coal  

Microsoft Academic Search

There are wet and dry methods of cleaning pulverized coal for thermal power stations. However, it may be desirable to use a dry process because dewatering finely pulverized coal is difficult and expensive, and burning wet coal reduces the thermal efficiency of the combustion process. It has been shown that high gradient magnetic filters can be constructed which will extract

S. Zhou; E. S. Garbett; R. F. Boucher

1996-01-01

97

Technology of cleaning fine coal in dense-medium cyclones  

SciTech Connect

Due to the fact that coal fines are becoming increasinglyly difficult to clean and higher in sulfur, it is becoming increasingly necessary to use an efficient technology for cleaning them. In recent years for practical cleaning of coal of below 0.5 mm size grade there has been extensive use of flotation machines, hydrocyclones, Deister concentration tables and certain other types of equipment. They all have certain deficiencies, however. In particular, oxidized coal is not cleaned efficiently in flotation machines; high sulfur coal requires very low separation densities, for example 1300 kg/m/sup 3/, etc. The experience of the firm Stamikarbon in the field of industrial cleaning with dense-medium cyclones, extensive investigations and the operation of washeries permit us to state that under certain conditions it is possible to clean coal of below 1.0 mm size grade in high-head, dense-medium cyclones of 250 mm diameter. The working medium is separated from the cleaning products by means of an original combination of magnetic separators and arched classifiers with narrow slots. The use of this equipment permits classification of material at a particle size of 0.075 mm without clogging the screen slots. The final products are efficiently processed on classifiers of a new type. Dense-medium cyclone complexes are the most expensive types of equipment designed for cleaning of below 0.5 mm coal. However, a number of cases have been noted when it is economically feasible to use dense-medium cyclones, for example in separation at a low density, cleaning coal with a high content of fractions of density close to the separation density, and processing of oxidized coal. Dense-medium cyclones may be used successfully to clean coal to a size grade of 0.5 to 0.1 mm. The selection of the most economical process is determined by the type and nature of the coal to be cleaned.

Mengelers, J.; Dogg, K.

1980-01-01

98

BENCH-SCALE PERFORMANCE TESTING AND ECONOMIC ANALYSES OF ELECTROSTATIC DRY COAL CLEANING  

EPA Science Inventory

The report gives results of preliminary performance evaluations and economic analyses of the Advanced Energy Dynamics (AED) electrostatic dry coal-cleaning process. Grab samples of coal feed product coals were obtained from 25 operating physical coal cleaning (PCC) plants. These ...

99

Advanced Coal Conversion Process Demonstration. Technical progress report, July 1, 1993--September 30, 1993  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from July 1, 1993, through September 30, 1993. The ACCP Demonstration Project is a US DOE Clean Coal Technology Project. This project demonstrates an advanced thermal coal drying process coupled with physical cleaning techniques that are designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel registered as the SynCoal{reg_sign} process. The coal is processed through three stages of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal.

Not Available

1994-03-01

100

Advanced Coal Conversion Process Demonstration. Technical progress report, January 1, 1993--March 31, 1993  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1993, through May 31, 1993. The ACCP Demonstration Project is a US DOE Clean Coal Technology Project. This project demonstrates an advanced thermal coal drying process coupled with physical cleaning techniques that are designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel registered as the SynCoal{reg_sign} process. The coal is processed through three stages of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal.

Not Available

1994-03-01

101

Advanced Coal Conversion Process Demonstration. Technical progress report, April 1, 1993--June 30, 1993  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from April 1, 1993, through June 30, 1993. The ACCP Demonstration Project is a US DOE Clean Coal Technology Project. This project demonstrates an advanced thermal coal drying process coupled with physical cleaning techniques that are designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel registered as the SynCoal{reg_sign} process. The coal is processed through three stages of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal.

Not Available

1994-03-01

102

EVALUATION OF PHYSICAL/CHEMICAL COAL CLEANING AND FLUE GAS DESULFURIZATION  

EPA Science Inventory

The report gives results of evaluations of physical coal cleaning (PCC), chemical coal cleaning (CCC), and coal cleaning combined with flue gas desulfurization (FGD). It includes process descriptions, cleaning performances, comparative capital investments, and annual revenue requ...

103

Coal liquefaction process  

DOEpatents

This invention relates to an improved process for the production of liquid carbonaceous fuels and solvents from carbonaceous solid fuels, especially coal. The claimed improved process includes the hydrocracking of the light SRC mixed with a suitable hydrocracker solvent. The recycle of the resulting hydrocracked product, after separation and distillation, is used to produce a solvent for the hydrocracking of the light solvent refined coal.

Skinner, Ronald W. (Allentown, PA); Tao, John C. (Perkiomenville, PA); Znaimer, Samuel (Vancouver, CA)

1985-01-01

104

WABASH RIVER IMPPCCT, INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES  

SciTech Connect

In a joint effort with the U.S. Department of Energy, working under a Cooperative Agreement Award from the ''Early Entrance Coproduction Plant'' (EECP) initiative, the Gasification Engineering Corporation and an Industrial Consortium are investigating the application of synthesis gas from the E-GAS{trademark} technology to a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an Early Entrance Coproduction Plant located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, financial, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution, including: (1) Feasibility Study and conceptual design for an integrated demonstration facility and for fence-line commercial plants operated at The Dow Chemical Company or Dow Corning Corporation chemical plant locations (i.e. the Commercial Embodiment Plant or CEP) (2) Research, development, and testing to address any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Ltd., plant in West Terre Haute, Indiana. During the reporting period work was furthered to support the development of capital and operating cost estimates associated with the installation of liquid or gas phase methanol synthesis technology in a Commercial Embodiment Plant (CEP) utilizing the six cases previously defined. In addition, continued development of the plant economic model was accomplished by providing combined cycle performance data. Performance and emission estimates for gas turbine combined cycles was based on revised methanol purge gas information. The economic model was used to evaluate project returns with various market conditions and plant configurations and was refined to correct earlier flaws. Updated power price projections were obtained and incorporated in the model. Sensitivity studies show that break-even methanol prices which provide a 12% return are 47-54 cents/gallon for plant scenarios using $1.25/MM Btu coal, and about 40 cents/gallon for most of the scenarios with $0.50/MM Btu petroleum coke as the fuel source. One exception is a high power price and production case which could be economically attractive at 30 cents/gallon methanol. This case was explored in more detail, but includes power costs predicated on natural gas prices at the 95th percentile of expected price distributions. In this case, the breakeven methanol price is highly sensitive to the required project return rate, payback period, and plant on-line time. These sensitivities result mainly from the high capital investment required for the CEP facility ({approx}$500MM for a single train IGCC-methanol synthesis plant). Finally, during the reporting period the Defense Contractor Audit Agency successfully executed an accounting audit of Global Energy Inc. for data accumulated over the first year of the IMPPCCT project under the Cooperative Agreement.

Doug Strickland

2001-09-28

105

Preparation of clean coal by flotation following ultra fine liberation  

Microsoft Academic Search

This paper reports the results of current fundamental research at the Department of Process Engineering, University of Miskolc on the processing of clean coal from Mecsek bituminous coal, Southern Hungary. The theoretical possibility of the separation of different petrographic components was proven experimentally and their liberation degree was determined based on the petrographic composition, flotation kinetic study of isolated components

Ljudmilla Boknyi; Barnabs Cske

2003-01-01

106

Direct analysis of organic compounds in aqueous by?products from fossil fuel conversion processes: Oil shale retorting, synthane coal gasification and coed coal liquefaction  

Microsoft Academic Search

Whole water samples are injected directly into a gas Chromatograph equipped with a packed Tenax?GC column. Polar compounds are separated with good resolution under the temperature programming conditions employed. The by?product water from oil shale retorting contains carboxylic acids in the homologous series ranging from acetic to decanoic acid. Various amides, cresols and phenol are present in trace amounts. Coal

C. H. Ho; B. R. Clark; M. R. Guerin

1976-01-01

107

Solvent recovery for the oil-agglomeration coal-cleaning process. Final report  

SciTech Connect

Solvent removal and recovery from coal pellets produced by the spherical agglomeration process were studied. Different types of pellets were prepared using an eastern and a western coal and three grades of solvents. Three dryers, namely Turbo, Roto-louvre, and Holo-flite, were selected for laboratory testing to remove the solvent from the pellets. Results showed that all three dryers can evaporate the solvent from the coal pellets to very low levels; however, a large amount of coal fines was generated in the Holo-flite dryer. Superheated steam and simulated flue gas were tested as the drying media to study the drying and recovery of the solvent from the coal pellets. Solvent recovery was found to be very high when superheated steam was used but very poor when simulated flue gas was used. It is recommended that the Turbo dryer, which has been using superheated steam in some of its commercial units, be studied further on a pilot scale. A flow scheme of the pilot plant is proposed.

Cheh, C.H.

1981-09-01

108

Coal-cleaning plant refuse characterization  

SciTech Connect

This report describes a study performed for the Electric Power Research Institute's Coal Cleaning Test Facility in Homer City, Pennsylvania. The purpose of the study was to design a standard methods for chemically and physically classifying refuse generated by physical coal cleaning and to construct a matrix that will accurately predict how a particular refuse will react to particular disposal methods - based solely on raw-coal characteristics and the process used to clean the coal. The value of such a classification system (which has not existed to this point) is the ability to design efficient and economical systems for disposing of specific coal cleaning refuse. The report describes the project's literature search and a four-tier classification system. It also provides designs for test piles, sampling procedures, and guidelines for a series of experiments to test the classfication system and create an accurate, reliable predictive matrix. 38 refs., 39 figs., 35 tabs.

Cavalet, J.R.; Torak, E.R.

1985-06-01

109

Coal liquefaction process wherein jet fuel, diesel fuel and/or astm no. 2 fuel oil is recovered  

SciTech Connect

An improved process for the liquefaction of coal and similar solid carbonaceous materials wherein a hydrogen donor solvent or diluent derived from the solid carbonaceous material is used to form a slurry of the solid carbonaceous material and wherein the naphthenic components from the solvent or diluent fraction are separated and used as jet fuel components. The extraction increases the relative concentration of hydroaromatic (hydrogen donor) components and as a result reduces the gas yield during liquefaction and decreases hydrogen consumption during said liquefaction. The hydrogenation severity can be controlled to increase the yield of naphthenic components and hence the yield of jet fuel and in a preferred embodiment jet fuel yield is maximized while at the same time maintaining solvent balance.

Bauman, R.F.; Ryan, D.F.

1982-06-01

110

Process for removing sulfur from coal  

DOEpatents

A process is disclosed for the removal of divalent organic and inorganic sulfur compounds from coal and other carbonaceous material. A slurry of pulverized carbonaceous material is contacted with an electrophilic oxidant which selectively oxidizes the divalent organic and inorganic compounds to trivalent and tetravalent compounds. The carbonaceous material is then contacted with a molten caustic which dissolves the oxidized sulfur compounds away from the hydrocarbon matrix.

Aida, T.; Squires, T.G.; Venier, C.G.

1983-08-11

111

Coal surface control for advanced physical fine coal cleaning technologies  

SciTech Connect

The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 90% pyrite sulfur rejection at a energy recovery greater than 90% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. During this period, research efforts were focused on (1) ESCA analysis of pulverized and wet ground Illinois {number sign}6 and Pittsburgh {number sign}8 coal samples used in the sulfur forms analysis were carried out. The ESCA spectra showed the complete removal of sulfate from the surface after leaching with a HCl solution. Similarly a reduction in surface sulfides was observed after leaching with a nitric acid (HNO{sub 3}) solution. (2) A study of the structure and morphology of coal agglomerates using the Scanning Electron Microscope (SEM) was initiated. Two techniques, quick-freeze method and dispersion method, were used for preparing agglomerates for analysis. (3) Pyrite size and association studies were carried out using Upper Freeport coal wet ground using 7/32 in. ceramic balls. (4) Agglomeration tests followed by washing steps were conducted using Upper Freeport and Pittsburgh {number sign}8 coals. and (5) Lime was used a pyrite depressant in agglomeration tests conducted with Pittsburgh {number sign}8 coal. An increase of about 7 percentage points in pyritic sulfur rejection was observed for a dosage of 6 lb/ton. 10 refs., 29 figs., 17 tabs.

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Bi, H.; Campbell, P.; Ciocco, M.; Hittle, L.; Kim, S.; Perez, L.

1991-01-01

112

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 13, October--December, 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit. During Quarter 13 (October--December 1995), testing of the GranuFlow dewatering process indicated a 3--4% reduction in cake moisture for screen-bowl and solid-bowl centrifuge products. The Orimulsion additions were also found to reduce the potential dustiness of the fine coal, as well as improve solids recovery in the screen-bowl centrifuge. Based on these results, Lady Dunn management now plans to use a screen bowl centrifuge to dewater their Microcel{trademark} column froth product. Subtask 3.3 testing, investigating a novel Hydrophobic Dewatering process (HD), continued this quarter. Continuing Subtask 6.4 work, investigating coal-water-slurry formulation, indicated that selective agglomeration products can be formulated into slurries with lower viscosities than advanced flotation products. Subtask 6.5 agglomeration bench-scale testing results indicate that a very fine grind is required to meet the 2 lb ash/MBtu product specification for the Winifrede coal, while the Hiawatha coal requires a grind in the 100- to 150-mesh topsize range. Detailed design work remaining involves the preparation and issuing of the final task report. Utilizing this detailed design, a construction bid package was prepared and submitted to three Colorado based contractors for quotes as part of Task 9.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1996-01-31

113

Surface magnetic enhancement for coal cleaning  

SciTech Connect

The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

Hwang, J.Y.

1992-01-01

114

Transportation costs for new fuel forms produced from low rank US coals  

SciTech Connect

Transportation costs are examined for four types of new fuel forms (solid, syncrude, methanol, and slurry) produced from low rank coals found in the lower 48 states of the USA. Nine low rank coal deposits are considered as possible feedstocks for mine mouth processing plants. Transportation modes analyzed include ship/barge, pipelines, rail, and truck. The largest potential market for the new fuel forms is coal-fired utility boilers without emission controls. Lowest cost routes from each of the nine source regions to supply this market are determined. 12 figs.

Newcombe, R.J.; McKelvey, D.G. (TMS, Inc., Germantown, MD (USA)); Ruether, J.A. (USDOE Pittsburgh Energy Technology Center, PA (USA))

1990-09-01

115

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), a company of Global Energy Inc., and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over several years, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana.

Albert Tsang

2003-03-14

116

Development of a coal cleaning control system  

SciTech Connect

The US Department of Energy selected the Battelle-Electric Power Research Institute-Science Applications International Corporation team to evaluate and develop on-line slurry ash, percent solids, and sulfur analysis instrumentation and process control technology. The project's objectives were (1) to develop an accurate, versatile, easy to use, on-line coal slurry analyzer and (2) to develop control strategies for analysis, control, and optimization of advanced and conventional coal-cleaning plant. The project's scope included (1) the installation of a slurry test loop, ash, percent solids, and sulfur instruments; (2) evaluation of instrument accuracy with various coals, under various slurry conditions; and (3) assessment of the cost and benefits to be derived from on-line analysis and control 12 refs., 40 figs., 16 tabs.

Conkle, H.N.; Barnes, R.H.; Orban, J.E.; Webb, P.R.

1990-03-09

117

Engineering development of advanced physical fine coal cleaning for premium fuel applications: Subtask 3.3 - dewatering studies  

SciTech Connect

If successful, the novel Hydrophobic Dewatering (HD) process being developed in this project will be capable of efficiently removing moisture from fine coal without the expense and other related drawbacks associated with mechanical dewatering or thermal drying. In the HD process, a hydrophobic substance is added to a coal-water slurry to displace water from the surface of coal, while the spent hydrophobic substance is recovered for recycling. For this process to have commercialization potential, the amount of butane lost during the process must be small. Earlier testing revealed the ability of the hydrophobic dewatering process to reduce the moisture content of fine coal to a very low amount as well as the determination of potential butane losses by the adsorption of butane onto the coal surface. Work performed in this quarter showed that the state of oxidation affects the amount of butane adsorbed onto the surface of the coal and also affects the final moisture content. the remaining work will involve a preliminary flowsheet of a continuous bench-scale unit and a review of the economics of the system. 1 tab.

Yoon, R.H., Phillips, D.I., Sohn, S.M., Luttrell, G.H. [Virginia Polytechnic Inst. and State Univ., Center for Coal and Mineral Processing, Blacksburg, VA (United States)

1996-10-01

118

Coal surface control for advanced physical fine coal cleaning technologies  

SciTech Connect

The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 90% pyrite sulfur rejection at a Btu recovery greater than 90% based on run-of-mine coal. The surface control is meant to encompass storage, grinding environments and media, surface modification during grinding and laboratory beneficiation testing.

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Streeter, R.; Gray, R.; Venkatadri, R.; Cheng, Y.S.; Chiarelli, P.; Perez, L.; Kim, S.; Ciocco, M.; Bi, H.

1990-01-01

119

Advanced clean coal technologies  

Microsoft Academic Search

In this paper, the author argues that, although coal may be an interim solution, the development of technologies providing effective use of coal is important to bridge the gap between present and future energy supply situations

S. Azuhata

2001-01-01

120

Management of solid wastes from the Limestone Injection Dry Scrubbing (LIDS) clean coal technology. Final report  

SciTech Connect

The objectives of this project were to characterize by-products from a pilot Limestone Injection Dry Scrubbing (LIDS) process and to develop processes directed toward the safe and economic use or disposal of these wastes. Because LIDS is a developing Clean Coal technology, a database of chemical and physical characteristics of the by-product was first developed. During the course of this project, it was found that the waste alone did not form high-strength products sufficient for use in construction and engineering applications. Therefore, the project was redirected to evaluate the by-product as a soil-cement and Portland cement raw material, agricultural liming agent, backfill/landfill material component, and mine reclamation/neutralizing agent. Based on these evaluations, the most viable uses for the LIDS byproduct include use in mine reclamation or as a neutralization agent. If soluble sulfites can be minimized by avoiding a dolomitic LIDS reagent, use as an agricultural liming agent has promise. Interest from an Ohio utility in the LIDS process suggests possible application of results at the demonstration or commercial stages.

Musiol, W.F. Jr.; Czuczwa, J.M.

1993-03-01

121

Healy Clean Coal Project: A DOE Assessment  

SciTech Connect

The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) Program is to provide the energy marketplace with advanced, more efficient, and environmentally responsible coal utilization options by conducting demonstrations of new technologies. These demonstration projects are intended to establish the commercial feasibility of promising advanced coal technologies that have been developed to a level at which they are ready for demonstration testing under commercial conditions. This document serves as a DOE post-project assessment (PPA) of the Healy Clean Coal Project (HCCP), selected under Round III of the CCT Program, and described in a Report to Congress (U.S. Department of Energy, 1991). The desire to demonstrate an innovative power plant that integrates an advanced slagging combustor, a heat recovery system, and both high- and low-temperature emissions control processes prompted the Alaska Industrial Development and Export Authority (AIDEA) to submit a proposal for this project. In April 1991, AIDEA entered into a cooperative agreement with DOE to conduct this project. Other team members included Golden Valley Electric Association (GVEA), host and operator; Usibelli Coal Mine, Inc., coal supplier; TRW, Inc., Space & Technology Division, combustor technology provider; Stone & Webster Engineering Corp. (S&W), engineer; Babcock & Wilcox Company (which acquired the assets of Joy Environmental Technologies, Inc.), supplier of the spray dryer absorber technology; and Steigers Corporation, provider of environmental and permitting support. Foster Wheeler Energy Corporation supplied the boiler. GVEA provided oversight of the design and provided operators during demonstration testing. The project was sited adjacent to GVEA's Healy Unit No. 1 in Healy, Alaska. The objective of this CCT project was to demonstrate the ability of the TRW Clean Coal Combustion System to operate on a blend of run-of-mine (ROM) coal and waste coal, while meeting strict environmental requirements. DOE provided $117,327,000 of the total project cost of $282,300,000, or 41.6 percent. Construction for the demonstration project was started in May 1995, and completed in November 1997. Operations were initiated in January 1998, and completed in December 1999. The evaluation contained herein is based primarily on information from the AIDEA's Final Report (Alaska Industrial Development and Export Authority, 2001), as well as other references cited.

National Energy Technology Laboratory

2003-09-01

122

Advanced coal conversion process demonstration. Technical progress report for the period July 1, 1995--September 30, 1995  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from July 1, 1995 through September 30, 1995. The ACCP Demonstration Project is a US Department of Energy (DOE) Clean Coal Technology Project. This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the cola is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal.

NONE

1997-05-01

123

Clean coal technology demonstration program: Program update 1996-97  

SciTech Connect

The Clean Coal Technology Demonstration Program (known as the CCT Program) reached a significant milestone in 1996 with the completion of 20 of the 39 active projects. The CCT Program is responding to a need to demonstrate and deploy a portfolio of technologies that will assure the U.S. recoverable coal reserves of 297 billion tons could continue to supply the nation`s energy needs economically and in a manner that meets the nation`s environmental objectives. This portfolio of technologies includes environmental control devices that contributed to meeting the accords on transboundary air pollution recommended by the Special Envoys on Acid Rain in 1986. Operational, technical, environmental, and economic performance information and data are now flowing from highly efficient, low-emission, advanced power generation technologies that will enable coal to retain its prominent role into the next millennium. Further, advanced technologies are emerging that will enhance the competitive use of coal in the industrial sector, such as in steelmaking. Coal processing technologies will enable the entire coal resource base to be used while complying with environmental requirements. These technologies are producing products used by utilities and industrial processes. The capability to coproduce products, such as liquid and solid fuels, electricity, and chemicals, is being demonstrated at a commercial scale by projects in the CCT Program. In summary, this portfolio of technologies is satisfying the national need to maintain a multifuel energy mix in which coal is a key component because of its low-cost, availability, and abundant supply within the nation`s borders.

NONE

1997-10-01

124

Development of clean coal and clean soil technologies using advanced agglomeration techniques  

SciTech Connect

Three major topics are discussed in this report: (1) Upgrading of Low Rank Coals by the Agflotherm Process. Test data, procedures, equipment, etc., are described for co-upgrading of subbituminous coals and heavy oil; (2) Upgrading of Bituminous Coals by the Agflotherm Process. Experimental procedures and data, bench and pilot scale equipments, etc., for beneficiating bituminous coals are described; (3) Soil Clean-up and Hydrocarbon Waste Treatment Process. Batch and pilot plant tests are described for soil contaminated by tar refuse from manufactured gas plant sites. (VC)

Ignasiak, B.; Ignasiak, T.; Szymocha, K.

1990-01-01

125

Producing liquid fuels from coal: prospects and policy issues  

SciTech Connect

The increase in world oil prices since 2003 has prompted renewed interest in producing and using liquid fuels from unconventional resources, such as biomass, oil shale, and coal. This book focuses on issues and options associated with establishing a commercial coal-to-liquids (CTL) industry within the United States. It describes the technical status, costs, and performance of methods that are available for producing liquids from coal; the key energy and environmental policy issues associated with CTL development; the impediments to early commercial experience; and the efficacy of alternative federal incentives in promoting early commercial experience. Because coal is not the only near-term option for meeting liquid-fuel needs, this book also briefly reviews the benefits and limitations of other approaches, including the development of oil shale resources, the further development of biomass resources, and increasing dependence on imported petroleum. A companion document provides a detailed description of incentive packages that the federal government could offer to encourage private-sector investors to pursue early CTL production experience while reducing the probability of bad outcomes and limiting the costs that might be required to motivate those investors. (See Rand Technical Report TR586, Camm, Bartis, and Bushman, 2008.) 114 refs., 2 figs., 16 tabs., 3 apps.

James T. Bartis; Frank Camm; David S. Ortiz

2008-07-01

126

Clean coal-preparation barriers in Poland  

Microsoft Academic Search

Poland is the second biggest European producer of hard coal. This raw product is cleaned in 49 preparation plants. Production capacities of the preparation plants depend on the demand for coal. The clean-coal production mostly depends on the quality demands of customers. Polish hard-coal is of good quality. It is enough to remove grains of clean stone to get saleable

Wies?aw Blaschke; Ryszard Nycz

2003-01-01

127

Catalytic hydrosolvation process converts coal to low-sulfur liquid fuel  

NASA Technical Reports Server (NTRS)

Development of the catalytic hydrosolvation process for converting coal to low-sulfur fuel oil is described in this paper. Coal impregnated with catalyst was slurried with oil, and the mixture was hydrogenated at a temperature of 475 C, and 30 min residence time under 3600 psi pressure. A ton of coal yielded 3.5 bbl of fuel oil containing 0.2% sulfur, with naphtha and C1-C4 hydrocarbon gases as byproducts. A preliminary economic evaluation of the process indicated potential for further development.

Qader, S. A.

1978-01-01

128

Apparatus for processing coal  

SciTech Connect

Apparatus for processing coal to prevent the creation of extreme fines and to extract pyrites from the principal coal fractions in which there are two air circulating circuits having processing components which cooperate in their respective circuits to result initially in substantial extraction of fines in the first circuit while releasing principal granulated coal fractions and pyrites to the second circuit where specific gravity separation of the pyrites and principal coal fractions occur. The apparatus includes a source of drying heat added to the air moving in the circuits and delivered at the places where surface moisture drying is most effective. Furthermore, the apparatus is operated so as to reduce coal to a desired size without creating an excessive volume of extreme fines, to separate pyrites and hard to grind components by specific gravity in a region where fines are not present, and to use the extreme fines as a source of fuel to generate drying heat.

Williams, R.M.

1985-02-12

129

Coal liquefaction process  

DOEpatents

A process for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range.

Wright, Charles H. (Overland Park, KS)

1986-01-01

130

Coal liquefaction process  

DOEpatents

A process is described for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range. 1 fig.

Wright, C.H.

1986-02-11

131

Cleaning Up Coal  

Microsoft Academic Search

According to the percentages, coal is still King. Coal-fired power plants generate more than 50% of US electricity. But every year those utilities also pour forth 70% of the sulfur dioxide and significant portions of other pollutants that cause acid rain and contribute to global warming. Now the US is trying a novel market-based approach to reducing those emissions. The

Elizabeth Corcoran

1991-01-01

132

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 9, October 1, 1994--December 31, 1994  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by March, 1997. During Quarter 9 (October--December, 1995), parametric and optimization testing was completed for the Taggart, Sunnyside, and Indiana VII coal using a 12-inch Microcel{trademark} flotation column. The detailed design of the 2-t/hr PDU grinding, flotation, and dewatering circuits neared completion with the specification of the major pieces of capital equipment to be purchased for these areas. Selective agglomeration test work investigated the properties of various industrial grades of heptane for use during bench- and PDU-scale testing. It was decided to use a hydrotreated grade of commercial heptane due to its low cost and low concentration of aromatic compounds. The final Subtask 6.4 CWF Formulation Studies Test Plan was issued. A draft version of the Subtask 6.5 Preliminary Design and Test Plan Report was also issued, discussing the progress made in the design of the bench-scale selective agglomeration unit. PDU construction work moved forward through the issuing of 26 request for quotations and 21 award packages for capital equipment.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C. [AMAX Research and Development Center, Golden, CO (United States)

1995-01-25

133

C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN  

SciTech Connect

The Consortium for Fossil Fuel Science (CFFS) is a research consortium with participants from the University of Kentucky, University of Pittsburgh, West Virginia University, University of Utah, and Auburn University. The CFFS is conducting a research program to develop C1 chemistry technology for the production of clean transportation fuel from resources such as coal and natural gas, which are more plentiful domestically than petroleum. The processes under development will convert feedstocks containing one carbon atom per molecular unit into ultra clean liquid transportation fuels (gasoline, diesel, and jet fuel) and hydrogen, which many believe will be the transportation fuel of the future. Feedstocks include synthesis gas, a mixture of carbon monoxide and hydrogen produced by coal gasification, coalbed methane, light products produced by Fischer-Tropsch (FT) synthesis, methanol, and natural gas.

Gerald P. Huffman

2004-09-30

134

Development and Applications of Clean Coal Fluidized Bed Technology  

Microsoft Academic Search

Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The

Nurdil Eskin; Arif Hepbasli

2006-01-01

135

ADVANCED HETEROGENEOUS REBURN FUEL FROM COAL AND HOG MANURE  

SciTech Connect

This study was performed to investigate whether the nitrogen content inherent in hog manure and alkali used as a catalyst during processing could be combined with coal to produce a reburn fuel that would result in advanced reburning NO{sub x} control without the addition of either alkali or ammonia/urea. Fresh hog manure was processed in a cold-charge, 1-gal, batch autoclave system at 275 C under a reducing atmosphere in the presence of an alkali catalyst. Instead of the expected organic liquid, the resulting product was a waxy solid material. The waxy nature of the material made size reduction and feeding difficult as the material agglomerated and tended to melt, plugging the feeder. The material was eventually broken up and sized manually and a water-cooled feeder was designed and fabricated. Two reburn tests were performed in a pilot-scale combustor. The first test evaluated a reburn fuel mixture comprising lignite and air-dried, raw hog manure. The second test evaluated a reburn fuel mixture made of lignite and the processed hog manure. Neither reburn fuel reduced NO{sub x} levels in the combustor flue gas. Increased slagging and ash deposition were observed during both reburn tests. The material-handling and ash-fouling issues encountered during this study indicate that the use of waste-based reburn fuels could pose practical difficulties in implementation on a larger scale.

Melanie D. Jensen; Ronald C. Timpe; Jason D. Laumb

2003-09-01

136

Coal surface control for advanced physical fine coal cleaning technologies  

SciTech Connect

This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO[sub 2] emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

1992-01-01

137

Optical and chemical characterization of aerosols emitted from coal, heavy and light fuel oil, and small-scale wood combustion.  

PubMed

Particle emissions affect radiative forcing in the atmosphere. Therefore, it is essential to know the physical and chemical characteristics of them. This work studied the chemical, physical, and optical characteristics of particle emissions from small-scale wood combustion, coal combustion of a heating and power plant, as well as heavy and light fuel oil combustion at a district heating station. Fine particle (PM1) emissions were the highest in wood combustion with a high fraction of absorbing material. The emissions were lowest from coal combustion mostly because of efficient cleaning techniques used at the power plant. The chemical composition of aerosols from coal and oil combustion included mostly ions and trace elements with a rather low fraction of absorbing material. The single scattering albedo and aerosol forcing efficiency showed that primary particles emitted from wood combustion and some cases of oil combustion would have a clear climate warming effect even over dark earth surfaces. Instead, coal combustion particle emissions had a cooling effect. Secondary processes in the atmosphere will further change the radiative properties of these emissions but are not considered in this study. PMID:24328080

Frey, Anna K; Saarnio, Karri; Lamberg, Heikki; Myllri, Fanni; Karjalainen, Panu; Teinil, Kimmo; Carbone, Samara; Tissari, Jarkko; Niemel, Ville; Hyrinen, Anna; Rautiainen, Jani; Kytmki, Jorma; Artaxo, Paulo; Virkkula, Aki; Pirjola, Liisa; Rnkk, Topi; Keskinen, Jorma; Jokiniemi, Jorma; Hillamo, Risto

2014-01-01

138

Engineering development of advanced physical fine coal cleaning technologies: Froth flotation  

SciTech Connect

a study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is the eighth quarterly report prepared in accordance with the project reporting requirements covering the period from July 1,1990 to September 30, 1990. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. The data from the basic research on coal surfaces, bench scale testing and proof-of-concept scale testing will be utilized to design a final conceptual flowsheet. The economics of the flowsheet will be determined to enable industry to assess the feasibility of incorporating the advanced fine coal cleaning technology into the production of clean coal for generating electricity. 22 figs., 11 tabs.

Not Available

1990-01-01

139

Technical support for the Ohio Clean Coal Technology Program. Volume 2, Baseline of knowledge concerning process modification opportunities, research needs, by-product market potential, and regulatory requirements: Final report  

SciTech Connect

This report was prepared for the Ohio Coal Development Office (OCDO) under Grant Agreement No. CDO/R-88-LR1 and comprises two volumes. Volume 1 presents data on the chemical, physical, and leaching characteristics of by-products from a wide variety of clean coal combustion processes. Volume 2 consists of a discussion of (a) process modification waste minimization opportunities and stabilization considerations; (b) research and development needs and issues relating to clean coal combustion technologies and by-products; (c) the market potential for reusing or recycling by-product materials; and (d) regulatory considerations relating to by-product disposal or reuse.

Olfenbuttel, R.; Clark, S.; Helper, E.; Hinchee, R.; Kuntz, C.; Means, J.; Oxley, J.; Paisley, M.; Rogers, C.; Sheppard, W.; Smolak, L. [Battelle, Columbus, OH (United States)

1989-08-28

140

Clean coal technology development in China  

Microsoft Academic Search

Coal is found in huge amounts throughout the world and is expected to play a crucial role as an abundant energy source. However, one critical issue in promoting coal utilization is controlling environmental pollution. Clean coal technologies are needed to utilize coal in an environmentally acceptable way and to improve coal utilization efficiency. This paper describes coal's role in China's

Wenying Chen; Ruina Xu

2010-01-01

141

Fossil Fuels: Coal  

NSDL National Science Digital Library

This lesson provides an introduction to the use of coal as an energy source. Topics include the history of coal usage, applications of coal as an energy source, and major suppliers of coal (the United States). There is also discussion of how coal is created, located, and produced, and technologies for burning it more cleanly. The lesson includes a hands-on activity in which students measure the ash content of various types of coal.

Pratte, John

142

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2010 CFR

...2010-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2010-07-01

143

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

...2014-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2014-07-01

144

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2012 CFR

...2012-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2012-07-01

145

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2013 CFR

...2013-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2013-07-01

146

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2011 CFR

...2011-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2011-07-01

147

Desulfurizing Coal With an Alkali Treatment  

NASA Technical Reports Server (NTRS)

Experimental coal-desulfurization process uses alkalies and steam in fluidized-bed reactor. With highly volatile, high-sulfur bituminous coal, process removed 98 percent of pyritic sulfur and 47 percent of organic sulfur. Used in coal liquefaction and in production of clean solid fuels and synthetic liquid fuels. Nitrogen or steam flows through bed of coal in reactor. Alkalies react with sulfur, removing it from coal. Nitrogen flow fluidizes bed while heating or cooling; steam is fluidizing medium during reaction.

Ravindram, M.; Kalvinskas, J. J.

1987-01-01

148

Process for converting coal into liquid fuel and metallurgical coke  

DOEpatents

A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

Wolfe, Richard A. (Abingdon, VA); Im, Chang J. (Abingdon, VA); Wright, Robert E. (Bristol, TN)

1994-01-01

149

Preparation and combustion of coal-water fuel from the Sin Pun coal deposit, southern Thailand  

SciTech Connect

In response to an inquiry by the Department of Mineral Resources in Thailand, the Energy & Environmental Research Center (EERC) prepared a program to assess the responsiveness of Sin Pun lignite to the temperature and pressure conditions of hot-water drying. The results indicate that drying made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 27 wt% for the raw coal to about 15 wt% for the hot-water-dried (HWD) coals. The energy density for a pumpable coal-water fuel (CWF) indicates an increase from 4500 to 6100 Btu/lb by hot-water drying. Approximately 650 lb of HWD Sin Pun CWF were fired in the EERC`s combustion test facility. The fuel burned extremely well, with no feed problems noted during the course of the test. Fouling and slagging deposits each indicated a very low rate of ash deposition, with only a dusty layer formed on the cooled metal surfaces. The combustor was operated at between 20% and 25% excess air, resulting in a flue gas SO{sub 2} concentration averaging approximately 6500 parts per million.

NONE

1997-05-01

150

Clean Coal Program Research Activities  

SciTech Connect

Although remarkable progress has been made in developing technologies for the clean and efficient utilization of coal, the biggest challenge in the utilization of coal is still the protection of the environment. Specifically, electric utilities face increasingly stringent restriction on the emissions of NO{sub x} and SO{sub x}, new mercury emission standards, and mounting pressure for the mitigation of CO{sub 2} emissions, an environmental challenge that is greater than any they have previously faced. The Utah Clean Coal Program addressed issues related to innovations for existing power plants including retrofit technologies for carbon capture and sequestration (CCS) or green field plants with CCS. The Program focused on the following areas: simulation, mercury control, oxycoal combustion, gasification, sequestration, chemical looping combustion, materials investigations and student research experiences. The goal of this program was to begin to integrate the experimental and simulation activities and to partner with NETL researchers to integrate the Program's results with those at NETL, using simulation as the vehicle for integration and innovation. The investigators also committed to training students in coal utilization technology tuned to the environmental constraints that we face in the future; to this end the Program supported approximately 12 graduate students toward the completion of their graduate degree in addition to numerous undergraduate students. With the increased importance of coal for energy independence, training of graduate and undergraduate students in the development of new technologies is critical.

Larry Baxter; Eric Eddings; Thomas Fletcher; Kerry Kelly; JoAnn Lighty; Ronald Pugmire; Adel Sarofim; Geoffrey Silcox; Phillip Smith; Jeremy Thornock; Jost Wendt; Kevin Whitty

2009-03-31

151

Synthesis and analysis of jet fuel from shale oil and coal syncrudes  

NASA Technical Reports Server (NTRS)

Thirty-two jet fuel samples of varying properties were produced from shale oil and coal syncrudes, and analyzed to assess their suitability for use. TOSCO II shale oil and H-COAL and COED syncrudes were used as starting materials. The processes used were among those commonly in use in petroleum processing-distillation, hydrogenation and catalytic hydrocracking. The processing conditions required to meet two levels of specifications regarding aromatic, hydrogen, sulfur and nitrogen contents at two yield levels were determined and found to be more demanding than normally required in petroleum processing. Analysis of the samples produced indicated that if the more stringent specifications of 13.5% hydrogen (min.) and 0.02% nitrogen (max.) were met, products similar in properties to conventional jet fuels were obtained. In general, shale oil was easier to process (catalyst deactivation was seen when processing coal syncrudes), consumed less hydrogen and yielded superior products. Based on these considerations, shale oil appears to be preferred to coal as a petroleum substitute for jet fuel production.

Gallagher, J. P.; Collins, T. A.; Nelson, T. J.; Pedersen, M. J.; Robison, M. G.; Wisinski, L. J.

1976-01-01

152

Removal of mercury from coal via a microbial pretreatment process  

DOEpatents

A process for the removal of mercury from coal prior to combustion is disclosed. The process is based on use of microorganisms to oxidize iron, sulfur and other species binding mercury within the coal, followed by volatilization of mercury by the microorganisms. The microorganisms are from a class of iron and/or sulfur oxidizing bacteria. The process involves contacting coal with the bacteria in a batch or continuous manner. The mercury is first solubilized from the coal, followed by microbial reduction to elemental mercury, which is stripped off by sparging gas and captured by a mercury recovery unit, giving mercury-free coal. The mercury can be recovered in pure form from the sorbents via additional processing.

Borole, Abhijeet P. (Knoxville, TN); Hamilton, Choo Y. (Knoxville, TN)

2011-08-16

153

COAL AND THE ENVIRONMENT ABSTRACT SERIES. BIBLIOGRAPHY ON DISPOSAL OF REFUSE FROM COAL MINES AND COAL CLEANING PLANTS  

EPA Science Inventory

The subjects covered in this bibliography include the analysis and characterization of coal refuse; various methods of handling, storing, and disposing of coal refuse; the environmental problems such as refuse drainage quality and combustion of refuse piles; the control of enviro...

154

Advanced coal-fueled gas turbine systems  

Microsoft Academic Search

Several technology advances since the early coal-fueled turbine programs that address technical issues of coal as a turbine fuel have been developed in the early 1980s: Coal-water suspensions as fuel form, improved methods for removing ash and contaminants from coal, staged combustion for reducing NO emissions from fuel-bound nitrogen, and greater understanding of deposition\\/erosion\\/corrosion and their control. Several Advanced Coal-Fueled

Wenglarz

1994-01-01

155

Reaction of CO 2 with clean coal technology ash to reduce trace element mobility  

Microsoft Academic Search

The combustion of coal in power plants generates solids (e.g., fly ash, bottom ash) and flue gas (e.g., SOx, CO2). New Clean Air Act mandated reduction of SOx emissions from coal burning power plants. As a result, a variety of Clean Coal Technologies (CCT) are implemented to comply with these amendments. However, most of the CCT processes transfer environmentally sensitive

T. A. Tawfic; K. J. Reddy; S. P. Gloss; J. I. Drever

1995-01-01

156

Selective Catalytic Oxidation of Hydrogen Sulfide to Elemental Sulfur from Coal-Derived Fuel Gases  

SciTech Connect

The development of low cost, highly efficient, desulfurization technology with integrated sulfur recovery remains a principle barrier issue for Vision 21 integrated gasification combined cycle (IGCC) power generation plants. In this plan, the U. S. Department of Energy will construct ultra-clean, modular, co-production IGCC power plants each with chemical products tailored to meet the demands of specific regional markets. The catalysts employed in these co-production modules, for example water-gas-shift and Fischer-Tropsch catalysts, are readily poisoned by hydrogen sulfide (H{sub 2}S), a sulfur contaminant, present in the coal-derived fuel gases. To prevent poisoning of these catalysts, the removal of H{sub 2}S down to the parts-per-billion level is necessary. Historically, research into the purification of coal-derived fuel gases has focused on dry technologies that offer the prospect of higher combined cycle efficiencies as well as improved thermal integration with co-production modules. Primarily, these concepts rely on a highly selective process separation step to remove low concentrations of H{sub 2}S present in the fuel gases and produce a concentrated stream of sulfur bearing effluent. This effluent must then undergo further processing to be converted to its final form, usually elemental sulfur. Ultimately, desulfurization of coal-derived fuel gases may cost as much as 15% of the total fixed capital investment (Chen et al., 1992). It is, therefore, desirable to develop new technology that can accomplish H{sub 2}S separation and direct conversion to elemental sulfur more efficiently and with a lower initial fixed capital investment.

Gardner, Todd H.; Berry, David A.; Lyons, K. David; Beer, Stephen K.; Monahan, Michael J.

2001-11-06

157

Reducing the moisture content of clean coals  

SciTech Connect

Coal moisture content can profoundly effect the cost of burning coal in utility boilers. Because of the large effect of coal moisture, the Empire State Electric Energy Research Corporation (ESEERCO) contracted with the Electric Power Research Institute to investigate advanced coal dewatering methods at its Coal Quality Development Center. This report contains the test result on the high-G solid-bowl centrifuge, the second of four devices to be tested. The high-G solid-bowl centrifuge removes water for coal by spinning the coal/water mixture rapidly in a rotating bowl. This causes the coal to cling to the sides of the bowl where it can be removed, leaving the water behind. Testing was performed at the CQDC to evaluate the effect of four operating variables (G-ratio, feed solids concentration, dry solids feed rate, and differential RPM) on the performance of the high-G solid-bowl centrifuge. Two centrifuges of different bowl diameter were tested to establish the effect of scale-up of centrifuge performance. Testing of the two centrifuges occurred from 1985 through 1987. CQDC engineers performed 32 tests on the smaller of the two centrifuges, and 47 tests on the larger. Equations that predict the performance of the two centrifuges for solids recovery, moisture content of the produced coal, and motor torque were obtained. The equations predict the observed data well. Traditional techniques of establishing the performance of centrifuge of different scale did not work well with the two centrifuges, probably because of the large range of G-ratios used in the testing. Cost of operating a commercial size bank of centrifuges is approximately $1.72 per ton of clean coal. This compares well with thermal drying, which costs $1.82 per ton of clean coal.

Kehoe, D. (CQ, Inc., Homer City, PA (United States))

1992-12-01

158

MEYERS PROCESS DEVELOPMENT FOR CHEMICAL DESULFURIZATION OF COAL. VOLUME I  

EPA Science Inventory

The report gives results of bench-scale development of the Meyers Process (for chemical removal of sulfur from coal) for desulfurization of both fine and coarse coal. More than 90% of the pyrite was removed from run-of-mine (ROM) fine coal and clean coarse coal, and more than 80%...

159

Coal surface control for advanced physical fine coal cleaning technologies  

SciTech Connect

The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 90% pyrite sulfur rejection at a energy recovery greater than 90% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The coal samples used in this project include three base coals, Upper Freeport -- Indiana County, PA, Pittsburgh {number sign}8 -- Belmont County, OH, and Illinois {number sign}6 -- Randolph County, IL, and three other coals, Upper Freeport -- Grant County, WV, Kentucky {number sign}9 -- Hopkins County, KY, and Wyodak -- Campbell County, WY. During this year the research effort was focused on Exploratory Research Development and Support. The main goal is to explore new and promising avenues leading to effective surface control for selective agglomeration processes and to provide support services to the DOE's Engineering Development Program. In order to achieve this goal, the specific objectives are: (1) To improve and optimize the coal surface control techniques developed in Tasks 4, 5, and 6 found to achieve high energy recover and pyritic sulfur rejection. (2) To explore and develop new and promising avenues leading to effective coal surface control for selective agglomeration processes. (3) To provide support services to the DOE/PETC and other DOE contractors. 14 refs., 77 figs., 67 tabs.

Morsi, B.I.; Chiang, S.-H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Streeter, R.; Gray, R.; Araujo, G.; Venkatadri, R.; Bi, H.; Campbell, P.; Ciocco, M.; Hittle, L.; Kim, S.; Chiarelli, P.; Kim, Y.; Perez, L.; Cheng, Y.S.

1990-01-01

160

Characterization of coal-water slurry fuel sprays from diesel engine injectors  

SciTech Connect

Experiments were conducted to characterize coal-water slurry fuel sprays from diesel engine injectors. Since the combustion event is a strong function of the fuel spray, full characterization of the spray is a necessity for successful engine design and for modeling of the combustion process. Two experimental facilities were used at TAMU to study the injection of coal slurry fuels. The first experimental facility incorporates General Electric locomotive engine components (injection pump, fuel line, and nozzle) and a specially designed diaphragm to separate the abrasive coal slurry fuel from the moving parts of the pump. The second experimental facility is based on an accumulator injector from General Electric. Instrumentation includes instantaneous needle lift and fuel line pressure. A pressurized visualization chamber was used to provide a spray environment which simulated the engine gas density and permitted the use of spray diagnostic techniques. The study was divided into two phases: (1) overall characterization of the spray, and (2) detailed droplet size and size distribution characterization. In addition to this overall characterization of the spray, the second phase of this study characterized the details of the atomization quality.

Caton, J.A.; Kihm, K.D.

1993-06-01

161

Advanced Coal Conversion Process Demonstration Project. Technical progress report, January 1, 1993--December 31, 1993  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1993, through December 31, 1993. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low- rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

NONE

1995-02-01

162

Advanced Coal Conversion Process Demonstration Project. Quarterly technical progress report, January 1, 1994--March 31, 1994  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1994, through March 31, 1994. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

NONE

1996-02-01

163

Analysis of the market penetration of clean coal technologies and its impacts in China's electricity sector  

Microsoft Academic Search

This paper discusses policy instruments for promoting the market penetration of clean coal technologies (CCTs) into China's electricity sector and the evaluation of corresponding effects. Based on the reality that coal will remain the predominant fuel to generate electricity and conventional pulverized coal boiler power plants have serious impacts on environment degradation, development of clean coal technologies could be one

Hao Wang; Toshihiko Nakata

2009-01-01

164

Determination of total sulfur by ion chromatography following peroxide oxidation in spent caustic from the chemical cleaning of coal  

Microsoft Academic Search

Total sulfur in samples of spent caustic arising from the chemical cleaning of coal has been determined by ion chromatography after oxidation of all sulfur species to sulfate. Oxidation with hydrogen peroxide first under basic conditions and subsequently under strongly acidic conditions was required for quantitative conversion of all sulfur species to sulfate. The effects of pH, sample size, and

Colin D. Chriswell; David R. Mroch; Richard. Markuszewski

1986-01-01

165

Method of producing a colloidal fuel from coal and a heavy petroleum fraction  

DOEpatents

A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300.degree.-550.degree. C. The slurry is heated to a temperature of 400.degree.-500.degree. C. for a limited time of only about 1-5 minutes before cooling to a temperature of less than 300.degree. C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

Longanbach, James R. (Columbus, OH)

1983-08-09

166

Clean coal technology: Export finance programs  

SciTech Connect

Participation by US firms in the development of Clean Coal. Technology (CCT) projects in foreign countries will help the United States achieve multiple national objectives simultaneously--addressing critical goals related to energy, environmental technology, industrial competitiveness and international trade. US participation in these projects will result in an improved global environment, an improvement in the balance of payments and an increase in US jobs. Meanwhile, host countries will benefit from the development of economically- and environmentally-sound power facilities. The Clean Air Act Amendments of 1990 (Public Law 101-549, Section 409) as supplemented by a requirement in the Energy Policy Act of 1992 (Public Law 102-486, Section 1331(f)) requires that the Secretary of Energy, acting through the Trade Promotion Coordinating Committee Subgroup on Clean Coal Technologies, submit a report to Congress with information on the status of recommendations made in the US Department of Energy, Clean Coal Technology Export Programs, Report to the United States Congress, February 1992. Specific emphasis is placed on the adequacy of financial assistance for export of CCTS. This report fulfills the requirements of the Act. In addition, although this report focuses on CCT power projects, the issues it raises about the financing of these projects are also relevant to other CCT projects such as industrial applications or coal preparation, as well as to a much broader range of energy and environmental technology projects worldwide.

Not Available

1993-09-30

167

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

This report summarizes the accomplishments toward project goals during the second six months of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts and examination of carbon material, the use of a research gasoline engine to test coal-based gasoline, and modification of diesel engines for use in evaluating diesel produced in the project. At the pilot scale, the hydrotreating process was modified to separate the heavy components from the LCO and RCO fractions before hydrotreating in order to improve the performance of the catalysts in further processing. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. Both gasoline and diesel continue to be tested for combustion performance. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Activated carbons have proven useful to remove the heavy sulfur components, and unsupported Ni/Mo and Ni/Co catalysts have been very effective for hydrodesulfurization. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of the latest fuel oil (the high temperature fraction of RCO from the latest modification) indicates that the fraction is heavier than a No. 6 fuel oil. Combustion efficiency on our research boiler is {approx}63% for the heavy RCO fraction, lower than the combustion performance for previous co-coking fuel oils and No. 6 fuel oil. An additional coal has been procured and is being processed for the next series of delayed co-coking runs. Work continues on characterization of liquids and solids from co-coking of hydrotreated decant oils; liquid yields include more saturated and hydro- aromatics, while the coke quality varies depending on the conditions used. Pitch material is being generated from the heavy fraction of co-coking. Investigation of coal extraction as a method to produce RCO continues; the reactor modifications to filter the products hot and to do multi-stage extraction improve extraction yields from {approx}50 % to {approx}70%. Carbon characterization of co-cokes for use as various carbon artifacts continues.

Caroline E. Burgess Clifford; Andre' Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2006-09-17

168

Combustion characterization of beneficiated coal-based fuels  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on Combustion Characterization of Beneficiated Coal-Based Fuels.'' The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE's laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

Chow, O.K.; Nsakala, N.Y.

1990-11-01

169

Clean coal technologies: Research, development, and demonstration program plan  

SciTech Connect

The US Department of Energy, Office of Fossil Energy, has structured an integrated program for research, development, and demonstration of clean coal technologies that will enable the nation to use its plentiful domestic coal resources while meeting environmental quality requirements. The program provides the basis for making coal a low-cost, environmentally sound energy choice for electric power generation and fuels production. These programs are briefly described.

Not Available

1993-12-01

170

Biochemical Removal of HAP Precursors From Coal  

SciTech Connect

This project addresses DOE`s interest in advanced concepts for controlling emissions of air toxics from coal-fired utility boilers. We are determining the feasibility of developing a biochemical process for the precombustion removal of substantial percentages of 13 inorganic hazardous air pollutant (HAP) precursors from coal. These HAP precursors are Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni, and Se. Although rapid physical coal cleaning is done routinely in preparation plants, biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity, and less coal loss. Compared to chemical processes for coal cleaning, biochemical processes potentially offer lower costs and milder process conditions. Pyrite oxidizing bacteria, most notably Thiobacillusferrooxidans, are being evaluated in this project for their ability to remove HAP precursors from U.S. coals.

Olson, G.; Tucker, L.; Richards, J.

1997-07-01

171

Pelletizing/reslurrying as a means of distributing and firing clean coal  

SciTech Connect

Battelle-Columbus and Amax Research Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

Conkle, H.N.

1992-09-29

172

Pelletizing/reslurrying as a means of distributing and firing clean coal. Final report  

SciTech Connect

Battelle-Columbus and Amax Research & Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

Conkle, H.N.

1992-09-29

173

Process for removal of hazardous air pollutants from coal  

DOEpatents

An improved process for removing mercury and other trace elements from coal containing pyrite by forming a slurry of finely divided coal in a liquid solvent capable of forming ions or radicals having a tendency to react with constituents of pyrite or to attack the bond between pyrite and coal and/or to react with mercury to form mercury vapors, and heating the slurry in a closed container to a temperature of at least about 50.degree. C. to produce vapors of the solvent and withdrawing vapors including solvent and mercury-containing vapors from the closed container, then separating mercury from the vapors withdrawn.

Akers, David J. (Indiana, PA); Ekechukwu, Kenneth N. (Silver Spring, MD); Aluko, Mobolaji E. (Burtonsville, MD); Lebowitz, Howard E. (Mountain View, CA)

2000-01-01

174

Assessment of ether and alcohol fuels from coal. Volume 2. Technical report  

SciTech Connect

A unique route for the indirect liquefaction of coal to produce transportation fuel has been evaluated. The resultant fuel includes alkyl tertiary alkyl ethers and higher alcohols, all in the gasoline boiling range. When blended into gasoline, the ether fuel provides several advantages over the lower alcohols: (1) lower chemical oxygen content, (2) less-severe water-separation problems, and (3) reduced front-end volatility effects. The ether fuel also has high-octane quality. Further, it can be utilized as a gasoline substitute in all proportions. Production of ether fuel combines several steps, all of which are or have been practiced on an industrial scale: (1) coal gasification, (2) gas cleanup and shift to desired H/sub 2/:CO ratio, (3) conversion of synthesis gas to isobutanol, methanol, and higher alcohols, (4) separation of alcohols, (5) chemical dehydration of isobutanol to isobutylene, and (6) etherification of isobutylene with methanol. A pilot-plant investigation of the isobutanol synthesis step was performed. Estimates of ether-fuel manufacturing costs indicate this process route is significantly more costly than synthesis of methanol. However, the fuel performance features provide incentive for developing the necessary process and catalyst improvements. Co-production of higher-molecular-weight co-solvent alcohols represents a less-drastic form of methanol modification to achieve improvement in the performance of methanol-gasoline blends. Costs were estimated for producing several proportions of methanol plus higher alcohols from coal. Estimated fuel selling price increases regularly but modestly with higher alcohol content.

Not Available

1983-03-01

175

Conditions of utilization of coal mining and processing sludges as slurry fuel  

SciTech Connect

The results of this study have shown that coal sludge can be used as slurry fuel (like coal-water fuel (CWF)) providing that its ash content does not exceed 30% and the amount in the fuel is at least 55%. The conventional CWF preparation technologies are inapplicable to the fabrication of water-sludge fuel; therefore, special technologies with allowance for the ash content, the particle size, and the water content of coal sludge are demanded.

E.G. Gorlov; A.I. Seregin; G.S. Khodakov [Institute for Fossil Fuels, Moscow (Russian Federation)

2007-12-15

176

Clean coal technology. Coal utilisation by-products  

SciTech Connect

The need to remove the bulk of ash contained in flue gas from coal-fired power plants coupled with increasingly strict environmental regulations in the USA result in increased generation of solid materials referred to as coal utilisation by-products, or CUBs. More than 40% of CUBs were sold or reused in the USA in 2004 compared to less than 25% in 1996. A goal of 50% utilization has been established for 2010. The American Coal Ash Association (ACCA) together with the US Department of Energy's Power Plant Improvement Initiative (PPPI) and Clean Coal Power Initiative (CCPI) sponsor a number of projects that promote CUB utilization. Several are mentioned in this report. Report sections are: Executive summary; Introduction; Where do CUBs come from?; Market analysis; DOE-sponsored CUB demonstrations; Examples of best-practice utilization of CUB materials; Factors limiting the use of CUBs; and Conclusions. 14 refs., 1 fig., 5 tabs., 14 photos.

NONE

2006-08-15

177

Assessment of coal-fueled locomotives  

SciTech Connect

During the last decade there have been considerable activities in the development of a coal-fueled locomotive. Organizations of various kinds (locomotive manufacturers and others) have developed or are developing various concepts. Advanced microprocessing technology and improved materials of construction, heat engine technology, and coal fuel processing all are converging to make a coal-fueled locomotive economically possible. It is the conclusion of this assessment that coal-fueled locomotives using indirect-fired heat engines and direct-fired heat engines with onboard fuel conversion could be available in the near term (within 5 years). However, these systems are only marginally attractive from an economic viewpoint and have some operational disadvantages. Current low petroleum fuel prices may deter this concept from being commercialized. Coal-fueled locomotives using direct-fired heat engines offer high payoffs even with modest gains in diesel fuel oil prices over coal prices. Intensive R and D is presently being carried out on the technical issues facing this approach. It is likely that proof of concept can be achieved during the next 5 to 7 years. 67 refs., 26 figs., 43 tabs.

Not Available

1986-07-01

178

Clean fuels from biomass. [cellulose fermentation to methane  

NASA Technical Reports Server (NTRS)

The potential of growing crops as a source of fuels is examined, and it is shown that enough arable land is available in the U.S. so that, even with a modest rate of crop yield, the nation could be supplied by fuel crops. The technologies for fuel conversion are available; however, some R&D efforts are needed for scaling up design. Fuel crop economics are discussed and shown to be nonprohibitive.

Hsu, Y. Y.

1974-01-01

179

The economical production of alcohol fuels from coal-derived synthesis gas. Quarterly technical progress report No. 5, October 1, 1992--December 31, 1992  

SciTech Connect

Two base case flow sheets have now been prepared. In the first, which was originally presented in TPR4, a Texaco gasifier is used. Natural gas is also burned in sufficient quantity to increase the hydrogen to carbon monoxide ratio of the synthesis gas to the required value of 1. 1 for alcohol synthesis. Acid gas clean up and sulfur removal are accomplished using the Rectisol process followed by the Claus and Beavon processes. About 10% of the synthesis gas is sent to a power generation unit in order to produce electric power, with the remaining 90% used for alcohol synthesis. For this process, the estimated installed cost is $474.2 mm. The estimated annual operating costs are $64.5 MM. At a price of alcohol fuels in the vicinity of $1. 00/gal, the pay back period for construction of this plant is about four years. The details of this case, called Base Case 1, are presented in Appendix 1. The second base case, called Base Case 2, also has a detailed description and explanation in Appendix 1. In Base Case 2, a Lurgi Gasifier is used. The motivation for using a Lurgi Gasifier is that it runs at a lower temperature and pressure and, therefore, produces by-products such as coal liquids which can be sold. Based upon the economics of joint production, discussed in Technical Progress Report 4, this is a necessity. Since synthesis gas from natural gas is always less expensive to produce than from coal, then alcohol fuels will always be less expensive to produce from natural gas than from coal. Therefore, the only way to make coal- derived alcohol fuels economically competitive is to decrease the cost of production of coal-derived synthesis gas. one method for accomplishing this is to sell the by-products from the gasification step. The details of this strategy are discussed in Appendix 3.

Not Available

1993-01-01

180

Clean coal: Global opportunities for small businesses  

SciTech Connect

The parallel growth in coal demand and environmental concern has spurred interest in technologies that burn coal with greater efficiency and with lower emissions. Clean Coal Technologies (CCTs) will ensure that continued use of the world`s most abundant energy resource is compatible with a cleaner, healthier environment. Increasing interest in CCTs opens the door for American small businesses to provide services and equipment for the clean and efficient use of coal. Key players in most coal-related projects are typically large equipment manufacturers, power project developers, utilities, governments, and multinational corporations. At the same time, the complexity and scale of many of these projects creates niche markets for small American businesses with high-value products and services. From information technology, control systems, and specialized components to management practices, financial services, and personnel training methods, small US companies boast some of the highest value products and services in the world. As a result, American companies are in a prime position to take advantage of global niche markets for CCTs. This guide is designed to provide US small businesses with an overview of potential international market opportunities related to CCTs and to provide initial guidance on how to cost-effectively enter that growing global market.

NONE

1998-01-01

181

Prospects for advanced coal-fuelled fuel cell power plants  

NASA Astrophysics Data System (ADS)

As part of ECN's in-house R&D programs on clean energy conversion systems with high efficiencies and low emissions, system assessment studies have been carried out on coal gasification power plants integrated with high-temperature fuel cells (IGFC). The studies also included the potential to reduce CO2 emissions, and to find possible ways for CO2 extraction and sequestration. The development of this new type of clean coal technology for large-scale power generation is still far off. A significant market share is not envisaged before the year 2015. To assess the future market potential of coal-fueled fuel cell power plants, the promise of this fuel cell technology was assessed against the performance and the development of current state-of-the-art large-scale power generation systems, namely the pulverized coal-fired power plants and the integrated coal gasification combined cycle (IGCC) power plants. With the anticipated progress in gas turbine and gas clean-up technology, coal-fueled fuel cell power plants will have to face severe competition from advanced IGCC power plants, despite their higher efficiency.

Jansen, D.; Vanderlaag, P. C.; Oudhuis, A. B. J.; Ribberink, J. S.

1994-04-01

182

[Advanced Coal Conversion Process]. Technical progress report, July 1, 1992--September 30, 1992  

SciTech Connect

This report contains a description of the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from July 1, 1992, through September 30, 1992. The ACCP Demonstration Project is a US Department of Energy (DOE) Clean Coal Technology Project. The Cooperative Agreement defining this project is between DOE and the Rosebud SynCoal Partnership. This project demonstrates an advanced, thermal, coal-drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal({reg_sign} process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45-ton-per-hour unit is located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently near commercial size.

Not Available

1993-12-01

183

Coal-cleaning plant refuse characterization  

Microsoft Academic Search

This report describes a study performed for the Electric Power Research Institute's Coal Cleaning Test Facility in Homer City, Pennsylvania. The purpose of the study was to design a standard methods for chemically and physically classifying refuse generated by physical coal cleaning and to construct a matrix that will accurately predict how a particular refuse will react to particular disposal

J. R. Cavalet; E. R. Torak

1985-01-01

184

COAL CLEANING OPTIONS FOR SO2 EMISSION REDUCTION  

EPA Science Inventory

The article discusses coal cleaning options for reducing SO2 emissions. Conventional PCC can reduce the potential SO2 emission from high sulfur coal by 20-50%, depending on the inherent properties of individual coals. SO2 emission reduction by conventional PCC is limited by the a...

185

Modified approaches for high pressure filtration of fine clean coal  

SciTech Connect

Removal of moisture from fine (minus 28 mesh) clean coal to 20% or lower level is difficult using the conventional vacuum dewatering technique. High pressure filtration technique provides an avenue for obtaining low moisture in fine clean coal. This paper describes a couple of novel approaches for dewatering of fine clean coal using pressure filtration which provides much lower moisture in fine clean coal than that obtained using conventional pressure filter. The approaches involve (a) split stream dewatering and (b) addition of paper pulp to the coal slurry. For Pittsburgh No. 8 coal slurry, split stream dewatering at 400 mesh provided filter cake containing 12.9% moisture compared to 24.9% obtained on the feed material. The addition of paper pulp to the slurry provided filter cake containing about 17% moisture.

Yang, J.; Groppo, J.G.; Parekh, B.K. [Center for Applied Energy Research, Lexington, KY (United States)

1995-12-31

186

POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: SAMPLING AND ANALYSIS METHODS FOR COAL GASIFICATION  

EPA Science Inventory

The report describes sampling and analysis methods involving a laboratory-scale coal gasification facility used to study the generation, sampling, chemical analysis, process evaluation, and environmental assessment of pollutants from coal gasification. It describes methods for pa...

187

Surface and electrochemical studies in coal cleaning  

SciTech Connect

This final technical report, summarizes the accomplishments of our investigation on surface and electrochemical studies in coal cleaning. A considerable effort was made to characterize coal pyrites in detail. The report is divided into three self-contained portions: flotation studies, characterization of pyrite from coal sources, and electrochemical characterization of pyrite. A variety of reagents were found to be effective for the depression of pyrite during coal flotation: lime, oxidizing agents, reducing agents, polysaccharides, xanthated polysaccharides and dye. Seven pyrite samples purified from coal sources and one ore source pyrite (for comparative purposes) have been characterized by chemical and mineralogical analyses, inherent floatability, apparent specific gravity, surface area, semiconductor type, optical anisotropy, dissolution and oxidation rate. Cyclic voltammetry, steady-state polarization and AC impedance spectroscopy have been used to characterize pyrites from ore and coal sources. These studies show that one reason for difference in the behavior of pyrites is the nature of surface films that form when pyrite oxidizes. 85 refs., 29 figs., 15 tabs.

Chander, S.; Aplan, F.F.; Briceno, A.; Esposito, M.C.; Pang, J.; Raleigh, C.E.

1989-05-01

188

Characterization and supply of coal based fuels  

SciTech Connect

Studies and data applicable for fuel markets and coal resource assessments were reviewed and evaluated to provide both guidelines and specifications for premium quality coal-based fuels. The fuels supplied under this contract were provided for testing of advanced combustors being developed under Pittsburgh Energy Technology Center (PETC) sponsorship for use in the residential, commercial and light industrial (RCLI) market sectors. The requirements of the combustor development contractors were surveyed and periodically updated to satisfy the evolving needs based on design and test experience. Available coals were screened and candidate coals were selected for further detailed characterization and preparation for delivery. A team of participants was assembled to provide fuels in both coal-water fuel (CWF) and dry ultrafine coal (DUC) forms. Information about major US coal fields was correlated with market needs analysis. Coal fields with major reserves of low sulfur coal that could be potentially amenable to premium coal-based fuels specifications were identified. The fuels requirements were focused in terms of market, equipment and resource constraints. With this basis, the coals selected for developmental testing satisfy the most stringent fuel requirements and utilize available current deep-cleaning capabilities.

Not Available

1992-06-01

189

Clean Coal Technology Demonstration Program: Program update 1993  

SciTech Connect

The Clean Coal Technology Demonstration Program (also referred to as the CCT Program) is a $6.9 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Technology has a vital role in ensuring that coal can continue to serve U.S. energy interests and enhance opportunities for economic growth and employment while meeting the national committment to a clean and healthy global environment. These technologies are being advanced through the CCT Program. The CCT Program supports three substantive national objectives: ensuring a sustainable environment through technology; enhancing energy efficiency and reliability; providing opportunities for economic growth and employment. The technologies being demonstrated under the CCT Program reduce the emissions of sulfur oxides, nitrogen oxides, greenhouse gases, hazardous air pollutants, solid and liquid wastes, and other emissions resulting from coal use or conversion to other fuel forms. These emissions reductions are achieved with efficiencies greater than or equal to currently available technologies.

Not Available

1994-03-01

190

Engineering development of advanced physical fine coal cleaning technologies - froth flotation. Quarterly technical progress report No. 24, July 1, 1994--September 30, 1994  

SciTech Connect

A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

NONE

1995-04-01

191

Comprehensive report to Congress: Clean Coal Technology Program: Blast furnace granulated coal injection system demonstration project: A project proposed by: Bethlehem Steel Corporation  

SciTech Connect

Bethlehem Steel Corporation (BSC), of Bethlehem, Pennsylvania, has requested financial assistance from DOE for the design, construction, and operation of a 2800-ton-per-day blast furnace granulated coal injection (BFGCI) system for each of two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. BFGCI technology involves injecting coal directly into an iron-making blast furnace and subsequently reduces the need for coke on approximately a pound of coke for pound of coal basis. BFGCI also increases blast furnace production. Coke will be replaced with direct coal injection at a rate of up to 400 pounds per NTHM. The reducing environment of the blast furnace enables all of the sulfur in the coal to be captured by the slag and hot metal. The gases exiting the blast furnace are cleaned by cyclones and then wet scrubbing to remove particulates. The cleaned blast furnace gas is then used as a fuel in plant processes. There is no measurable sulfur in the off gas. The primary environmental benefits derived from blast furnace coal injection result from the reduction of coke requirements for iron making. Reduced coke production will result in reduced releases of environmental contaminants from coking operations. 5 figs.

Not Available

1990-10-01

192

The production of a premium solid fuel from Powder River Basin coal  

SciTech Connect

This report describes our initial evaluation of a process designed to produce premium-quality solid fuel from Powder River Basin (PRB) coal. The process is based upon our experience gained by producing highly-reactive, high-heating-value char as part of a mild-gasification project. In the process, char containing 20 to 25 wt % volatiles and having a gross heating value of 12,500 to 13,000 Btu/lb is produced. The char is then contacted by coal-derived liquid. The result is a deposit of 6 to 8 wt % pitch on the char particles. The lower boiling component of the coal-derived liquid which is not deposited on the char is burned as fuel. Our economic evaluation shows the process will be economically attractive if the product can be sold for about $20/ton or more. Our preliminary tests show that we can deposit pitch on to the char, and the product is less dusty, less susceptible to readsorption of moisture, and has reduced susceptibility to self heating.

Merriam, N.; Sethi, V.; Thomas, K.; Grimes, R.W.

1992-09-01

193

The economics of liquid transportation fuels from coal: Past, present and future  

SciTech Connect

This paper reviews the technologies for producing liquid transportation fuels from coal and traces their evolution. Estimates of how their economics have changed with continuing research and development are also given.

Gray, D.; Tomlinson, G.; ElSawy, A. [Mitre Corp., McLean, VA (United States)

1993-08-01

194

Regional Emissions Data Base and Evaluation System (REDES): Volume 3, Environmental profiles of selected clean coal technologies  

SciTech Connect

The clean coal technologies described in this report make use of advanced combustors, alternative fuels, coal preparation processes, fluidized-bed combustors, flue-gas cleanup technologies, coal liquefaction processes, and surface gasification. Each profile begins with a brief description of the technology, followed by an assessment of its applicability to the utility or industrial sector in terms of fuel sulfur content, boiler size, and boiler market (new, repower, and/or retrofit). The sulfur content of the coal is described as being low, medium, or high. Low-sulfur coal contains less than 1.5% sulfur, medium-sulfur coal has 1.5--3% sulfur, and high-sulfur coal contains greater than 3% sulfur. Boiler size (or unit output of electricity) is discussed in terms of being small, medium, or large. A small boiler has less than 100 MW output, a medium boiler has 100--400 MW output, and a large boiler has greater than 400 MW output. Removal efficiencies or emission levels for sulfur dioxide (SO/sub 2/), oxides of nitrogen (NO/sub x/), and particulates are described, as are the anticipated changes in heat rate that would result from the use of each technology. The wastes generated by each technology are also discussed. Following each technology's profile is a bibliography that lists the sources used to compile the values for the various parameters. 49 refs.

Poch, L.A.; Gillette, J.L.; Boyd, G.A.

1988-06-01

195

Emission characteristics of granulated fuel produced from sewage sludge and coal slime.  

PubMed

The neutralization of wastewater treatment residues is an issue for many countries. The European Union (EU) legal regulations have limited the use of the residues in agriculture and implemented a ban for their disposal. Therefore, urgent action should be taken to find solutions for the safe disposal of sewage sludge. The problem refers in particular to the new EU member countries, including Poland, where one can now observe an intensive development of sewage system networks and new sewage treatment plants. At the same time, these countries have few installations for thermal sewage sludge utilization (e.g., there is only one installation of that type in Poland). Simultaneously, there are many coal-fired mechanical stoker-fired boilers in some of these countries. This paper presents suggestions for the production of granulated fuel from sewage sludge and coal slime. Additionally, among others, lime was added to the fuel to decrease the sulfur compounds emission. Results are presented of research on fuel with two average grain diameters (approximately 15 and 35 mm). The fuel with such diameters is adapted to the requirements of the combustion process taking place in a stoker-fired boiler. The research was aimed at identifying the behavior of the burning fuel, with special attention paid to its emission properties (e.g., to the emissions of oxides of nitrogen [NO(x)], sulfur dioxide [SO2], and carbon monoxide [CO], among others). The concentration and emission values were compared with similar results obtained while burning hard coal. The combustion process was carried out in a laboratory stand where realization of the large-scale tests is possible. The laboratory stand used made simulation possible for a wide range of burning processes in mechanical stoker-fired boilers. PMID:21243903

Wzorek, Ma?gorzata; Kozio?, Micha?; Scierski, Waldemar

2010-12-01

196

Heat removal from high temperature tubular solid oxide fuel cells utilizing product gas from coal gasifiers.  

SciTech Connect

In this work we describe the results of a computer study used to investigate the practicality of several heat exchanger configurations that could be used to extract heat from tubular solid oxide fuel cells (SOFCs) . Two SOFC feed gas compositions were used in this study. They represent product gases from two different coal gasifier designs from the Zero Emission Coal study at Los Alamos National Laboratory . Both plant designs rely on the efficient use of the heat produced by the SOFCs . Both feed streams are relatively rich in hydrogen with a very small hydrocarbon content . One feed stream has a significant carbon monoxide content with a bit less hydrogen . Since neither stream has a significant hydrocarbon content, the common use of the endothermic reforming reaction to reduce the process heat is not possible for these feed streams . The process, the method, the computer code, and the results are presented as well as a discussion of the pros and cons of each configuration for each process .

Parkinson, W. J. (William Jerry),

2003-01-01

197

Clean coal fluidized-bed technology in Poland  

Microsoft Academic Search

The use of a circulating fluidized-bed (CFB) for power generation is a rapidly growing technology in Poland. The ability of CFBs to burn a wide variety of fuels, while meeting strict emission-control regulations, makes them an ideal choice for burning such fuels as high-sulfur coal, lignite, peat, oil, sludge, petroleum coke, gas and wastes. All these fuels are burned cleanly

W. Nowak

2003-01-01

198

Surface magnetic enhancement for coal cleaning. Final report  

SciTech Connect

The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

Hwang, J.Y.

1992-10-01

199

Pulverized coal fuel injector  

DOEpatents

A pulverized coal fuel injector contains an acceleration section to improve the uniformity of a coal-air mixture to be burned. An integral splitter is provided which divides the coal-air mixture into a number separate streams or jets, and a center body directs the streams at a controlled angle into the primary zone of a burner. The injector provides for flame shaping and the control of NO/NO.sub.2 formation.

Rini, Michael J. (Hebron, CT); Towle, David P. (Windsor, CT)

1992-01-01

200

Advanced coal conversion process demonstration. Progress report, January 1, 1992--December 31, 1992  

SciTech Connect

This report contains a description of the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1992, through December 31, 1992. This project demonstrates an advanced thermal coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal{reg_sign} process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45-ton-per-hour unit is located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently near commercial size. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and has been operating in an extended startup mode since that time. As with any new developing technology, a number of unforeseen obstacles have been encountered; however, Rosebud SynCoal Partnership has instituted an aggressive program to overcome these obstacles.

NONE

1993-12-01

201

Obtaining of gas, liquid, and upgraded solid fuel from brown coals in supercritical water  

NASA Astrophysics Data System (ADS)

Two new conversion methods of brown coals in water steam and supercritical water (SCW) are proposed and investigated. In the first method, water steam or SCW is supplied periodically into the array of coal particles and then is ejected from the reactor along with dissolved conversion products. The second method includes the continuous supply of water-coal suspension (WCS) into the vertically arranged reactor from above. When using the proposed methods, agglomeration of coal particles is excluded and a high degree of conversion of coal into liquid and gaseous products is provided. Due to the removal of the main mass of oxygen during conversion in the composition of CO2, the high heating value of fuels obtained from liquid substantially exceeds this characteristic of starting coal. More than half of the sulfur atoms transfer into H2S during the SCW conversion already at a temperature lower than 450C.

Vostrikov, A. A.; Fedyaeva, O. N.; Dubov, D. Yu.; Shishkin, A. V.; Sokol, M. Ya.

2013-12-01

202

Process for removing pyritic sulfur from bituminous coals  

DOEpatents

A process is provided for removing pyritic sulfur and lowering ash content of bituminous coals by grinding the feed coal, subjecting it to micro-agglomeration with a bridging liquid containing heavy oil, separating the microagglomerates and separating them to a water wash to remove suspended pyritic sulfur. In one embodiment the coal is subjected to a second micro-agglomeration step.

Pawlak, Wanda (Edmonton, CA); Janiak, Jerzy S. (Edmonton, CA); Turak, Ali A. (Edmonton, CA); Ignasiak, Boleslaw L. (Edmonton, CA)

1990-01-01

203

The economical production of alcohol fuels from coal-derived synthesis gas: Case studies, design, and economics  

SciTech Connect

This project is a combination of process simulation and catalyst development aimed at identifying the most economical method for converting coal to syngas to linear higher alcohols to be used as oxygenated fuel additives. There are two tasks. The goal of Task 1 is to discover, study, and evaluate novel heterogeneous catalytic systems for the production of oxygenated fuel enhancers from synthesis gas, and to explore, analytically and on the bench scale, novel reactor and process concepts for use in converting syngas to liquid fuel products. The goal of Task 2 is to simulate, by computer, energy efficient and economically efficient processes for converting coal to energy (fuel alcohols and/or power). The primary focus is to convert syngas to fuel alcohols. This report contains results from Task 2. The first step for Task 2 was to develop computer simulations of alternative coal to syngas to linear higher alcohol processes, to evaluate and compare the economics and energy efficiency of these alternative processes, and to make a preliminary determination as to the most attractive process configuration. A benefit of this approach is that simulations will be debugged and available for use when Task 1 results are available. Seven cases were developed using different gasifier technologies, different methods for altering the H{sub 2}/CO ratio of the syngas to the desired 1.1/1, and with the higher alcohol fuel additives as primary products and as by-products of a power generation facility. Texaco, Shell, and Lurgi gasifier designs were used to test gasifying coal. Steam reforming of natural gas, sour gas shift conversion, or pressure swing adsorption were used to alter the H{sub 2}/CO ratio of the syngas. In addition, a case using only natural gas was prepared to compare coal and natural gas as a source of syngas.

NONE

1995-10-01

204

Recovery and utilization of fine clean coal in a thermal dryer system  

SciTech Connect

Two specific problems exist at a large number of coal preparation plants in the United States using thermal dryers for producing product coal, cyclones for first-stage recovery of coal fines, and second-stage wet scrubbers to remove coal carry-over from the dryer exhaust gas. The first problem involves a need for eliminating the common practice of sacrificing clean ultra-fine coal captured in the scrubbers. The second problem involves a need for mitigating over-dry fine coal dusting from in the dryer product. The second problem, controlling fine coal dusting, has been met by applying a solution of surfactants and process water to the over-dry coal fraction, de-dusting the product coal. To date, the problems associated with the recovery and use of fine clean coal from dryer scrubber effluent have not been solved. The program, reported in this paper, demonstrates a simple process improvement, involving use of a belt press, will simultaneously solve both the de-dusting and the dryer scrubber effluent recovery issues. This program proposed to use a combination of a clean coal thickener with a squeeze belt press to recovery the ultra-fine coal in dryer scrubber effluent before it is mixed in with the balance-of-plant tailings. As an additional essential part of this program, we propose to demonstrate that the coal-water mixture (CWM) produced from the scrubber sludge of a thermal dryer can be used as a dust suppressant. The net effect of these two coal circuit changes will be to integrate the thickener underflow into the thermal dryer circuit. This will essentially close the loop and permit maximum efficiency from the system, by recycling a former waste stream (sludge) as an effective dust suppressant.

Breault, R.W.

1994-12-31

205

"An Economic Process for Coal Liquefaction to Liquid Fuels" SBIR Phase II -- Final Scientific/Technical Report  

SciTech Connect

The current commercial processes for direct coal liquefaction utilize expensive backmix-flow reactor system and conventional catalysts resulting in incomplete and retrogressive reactions that produce low distillate liquid yield and high gas yield, with high hydrogen consumption. The new process we have developed, which uses a less expensive reactor system and highly active special catalysts, resulted in high distillate liquid yield, low gas yield and low hydrogen consumption. The new reactor system using the special catalyst can be operated smoothly for direct catalytic coal liquefaction. Due to high hydrogenation and hydrocracking activities of the special catalysts, moderate temperatures and high residence time in each stage of the reactor system resulted in high distillate yield in the C{sub 4}-650{degrees}F range with no 650{degrees}F{sup +} product formed except for the remaining unconverted coal residue. The C{sub 4}-650{degrees}F distillate is more valuable than the light petroleum crude. Since there is no 650{degrees}F{sup +} liquid product, simple reforming and hydrotreating of the C{sub 4}-650{degrees}F product will produce the commercial grade light liquid fuels. There is no need for further refinement using catalytic cracking process that is currently used in petroleum refining. The special catalysts prepared and used in the experimental runs had surface area between 40-155 m{sup 2}/gm. The liquid distillate yield in the new process is >20 w% higher than that in the current commercial process. Coal conversion in the experimental runs was moderate, in the range of 88 - 94 w% maf-coal. Though coal conversion can be increased by adjustment in operating conditions, the purpose of limiting coal conversion to moderate amounts in the process was to use the remaining unconverted coal for hydrogen production by steam reforming. Hydrogen consumption was in the range of 4.0 - 6.0 w% maf-coal. A preliminary economic analysis of the new coal liquefaction process was carried out by comparing the design and costs of the current commercial plant of the Shenhua Corporation in Erdos, Inner Mongolia. The cost of producing synthetic crude oil from coal in the current commercial process was estimated to be $50.5 per barrel compared to the estimated cost of $41.7 per barrel in the new process. As mentioned earlier, the light distillate product in the new process is of higher quality and value than the C{sub 4}-975{degrees}F product in the current commercial process adopted by the Shenhua Corporation. In sum, the new coal liquefaction process is superior and less capital intensive to current commercial process, and has a high potential for commercialization.

Ganguli, Partha Sarathi

2009-02-19

206

DOE's clean coal technology program: commercial successes  

Microsoft Academic Search

The US Department of Energy's (DOEs) clean coal technology (CCT) program is comprised of 43 demonstration scale projects in a variety of coal utilization areas. The program is now well under way, and several demonstrations have been completed. Further, several commercial sales have already accrued to these technologies, with additional sales pending

J. U. Watts; T. A. Sarkus; S. K. Marchant

1996-01-01

207

Process for selective grinding of coal  

DOEpatents

A process for preparing coal for use as a fuel. Forming a coal-water slurry having solid coal particles with a particle size not exceeding about 80 microns, transferring the coal-water slurry to a solid bowl centrifuge, and operating same to classify the ground coal-water slurry to provide a centrate containing solid particles with a particle size distribution of from about 5 microns to about 20 microns and a centrifuge cake of solids having a particle size distribution of from about 10 microns to about 80 microns. The classifer cake is reground and mixed with fresh feed to the solid bowl centrifuge for additional classification.

Venkatachari, Mukund K. (San Francisco, CA); Benz, August D. (Hillsborough, CA); Huettenhain, Horst (Benicia, CA)

1991-01-01

208

Motor fuels and chemicals from coal via the Sasol Synthol route  

NASA Astrophysics Data System (ADS)

The production of synthetic motor fuels and chemicals from coal by the Sasol procedures is discussed. This process is based on the Fischer-Tropsch reaction by passing hydrogen and carbon monoxide in a specific ratio over iron catalysts at elevated temperatures and pressures. Two parallel reactor systems are discussed. The smaller system employs fixed-bed reactors, using a precipitated iron catalyst and produces predominantly heavy hydrocarbons of an aliphatic nature with carbon chains up to 100. These straight-chain hydrocarbons yield excellent waxes and high quality diesel oil. The larger system uses a powdered iron catalyst in a circulating fluid-bed reactor, a concept developed from American catalytic cracker technology. This system has the advantage of high production capacity and scale-up potential, and produces light olefins which can be used either as petrochemical feedstock or refined and added to the motor fuel pool, and ethylene which is augmented by ethane cracking. Analysis of product selectivities and values shows that co-production of chemicals and motor fuels from coal is profitable and efficient.

Hoogendoorn, J. C.

1981-03-01

209

Role of the Liquids From Coal process in the world energy picture  

SciTech Connect

ENCOAL Corporation, a wholly owned indirect subsidiary of Zeigler Coal Holding Company, has essentially completed the demonstration phase of a 1,000 Tons per day (TPD) Liquids From Coal (LFC{trademark}) plant near Gillette, Wyoming. The plant has been in operation for 4{1/2} years and has delivered 15 unit trains of Process Derived Fuel (PDF{trademark}), the low-sulfur, high-Btu solid product to five major utilities. Recent test burns have indicated the PDF{trademark} can offer the following benefits to utility customers: lower sulfur emissions, lower NO{sub x} emissions, lower utilized fuel costs to power plants, and long term stable fuel supply. More than three million gallons of Coal Derived Liquid (CDL{trademark}) have also been delivered to seven industrial fuel users and one steel mill blast furnace. Additionally, laboratory characteristics of CDL{trademark} and process development efforts have indicated that CDL{trademark} can be readily upgraded into higher value chemical feedstocks and transportation fuels. Commercialization of the LFC{trademark} is also progressing. Permit work for a large scale commercial ENCOAL{reg_sign} plant in Wyoming is now underway and domestic and international commercialization activity is in progress by TEK-KOL, a general partnership between SGI International and a Zeigler subsidiary. This paper covers the historical background of the project, describes the LFC{trademark} process and describes the worldwide outlook for commercialization.

Frederick, J.P.; Knottnerus, B.A. [ENCOAL Corp., Gillette, WY (United States)

1997-12-31

210

DEVELOPMENT OF A NOVEL FINE COAL CLEANING SYSTEM  

SciTech Connect

The goal of the proposed project was to develop a novel fine coal separator having the ability to clean 1 mm x 0 size coal in a single processing unit. The novel fine coal separator, named as EG(Enhanced Gravity) Float Cell, utilizes a centrifugal field to clean 1 mm x 250 micron size coal, whereas a flotation environment to clean minus 250 micron coal size fraction. Unlike a conventional enhanced gravity concentrator, which rotates to produce a centrifugal field requiring more energy, the EG Float Cell is fed with a tangential feed slurry to generate an enhanced gravity field without any rotating part. A prototype EG Float Cell unit having a maximum diameter of 60 cm (24 inch) was fabricated during the first-half of the project period followed by a series of exploratory tests to make suitable design modification. Test data indicated that there was a significant concentration of coarse heavy materials in the coarse tailings discharge of the EG Float Cell. The increase in weight (%) of 1 mm x 250 micron (16 x 60 mesh) size fraction from 48.9% in the feed to 72.2% in the coarse tailings discharge and the corresponding increase in the ash content from 56.9% to 87.0% is indicative of the effectiveness of the enhanced gravity section of the EG Float Cell. However, the performance of the flotation section needs to be improved. Some of the possible design modifications may include more effective air sparging system for the flotation section to produce finer bubbles and a better wash water distributor.

Manoj K. Mohanty

2005-06-01

211

Coal liquefaction quenching process  

DOEpatents

There is described an improved coal liquefaction quenching process which prevents the formation of coke with a minimum reduction of thermal efficiency of the coal liquefaction process. In the process, the rapid cooling of the liquid/solid products of the coal liquefaction reaction is performed without the cooling of the associated vapor stream to thereby prevent formation of coke and the occurrence of retrograde reactions. The rapid cooling is achieved by recycling a subcooled portion of the liquid/solid mixture to the lower section of a phase separator that separates the vapor from the liquid/solid products leaving the coal reactor.

Thorogood, Robert M. (Macungie, PA); Yeh, Chung-Liang (Bethlehem, PA); Donath, Ernest E. (St. Croix, VI)

1983-01-01

212

Integrated Fuel Cell/Coal Gasifier  

NASA Technical Reports Server (NTRS)

Powerplant design with low-temperature coal gasifier coupled to highly-exothermic fuel cell for efficient production of dc power eliminates need for oxygen in gasifier and achieves high fuel efficiency with recycling of waste heat from fuel cell.

Ferrall, J. F.

1985-01-01

213

Dewatering studies of fine clean coal. Annual technical report, September 1, 1990--August 31, 1991  

SciTech Connect

The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee`s Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

Parekh, B.K.

1991-12-31

214

Supercritical water fuel cleaning for improved combined cycle performance  

SciTech Connect

A revolutionary hydrothermal heat recovery steam generator (HRSG) is being developed by a federal, state university and industry partnership to produce clean fuels for gas turbines. The patented hydrothermal HRSG will accept solutions and emulsions without corrosion and deposition on heat transfer surfaces. An advanced continuous-flow pilot plant is being designed to test the HRSG over a wide range of operating conditions, including the supercritical conditions of water, above 221 bar (3205 psia) and 374 C (705 F). Water at these conditions can be used to clean emulsions of crude oil, composted refuse derived fuel, coal fines, and coal water fuels. Data shows that fuel nitrogen will be converted to nitrogen gas. Inorganic materials, such as sulfur, chlorine, alkali metals, ash, vanadium and other metals can be separated and removed for recycle or disposal. Carbon can be sequestered in char for decreased carbon dioxide emissions and activated for use as an adsorbent. Combining the new HRSG with a special condensing turbine and a modern gas turbine promises to increase power output, efficiency, availability and reliability in a new Vapor Transmission Cycle (VTC). The condensing turbine reduces the pressure of steam and fuel vapor to the gas turbine combustor inlet pressure, driving a generator and high-pressure feed pump. The condensing turbine reduces the temperature for final removal of contaminants while maintaining combustibility of the vapor for high turbine inlet temperature. Water is condensed for recycling to the process, eliminating water treatment costs and effluents. An Engineering Study is being prepared at the University of North Dakota Energy and Environmental Research Center (EERC). An Aspen Technology, Inc. computer-based process simulation model has been prepared in collaboration with a consultant from the Los Alamos National Laboratory and EERC. The process simulation model includes materials and energy balances that simulate commercial-scale operations for system optimization, using test data. Preliminary bench-scale test data at subcritical conditions for lignite, refuse derived fuel, and tire rubber are presented, including yield data incorporated in the process model. The model has been used to compare the VTC to commercially available technologies. These results are presented, with conclusions affecting the design of the pilot plant.

Tolman, R.; Timpe, R.C.; Parkinson, W.J.

1998-07-01

215

Method of producing a colloidal fuel from coal and a heavy petroleum fraction. [partial liquefaction of coal in slurry, filtration and gasification of residue  

DOEpatents

A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300 to 550/sup 0/C. The slurry is heated to a temperature of 400 to 500/sup 0/C for a limited time of only about 1 to 5 minutes before cooling to a temperature of less than 300/sup 0/C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

Longanbach, J.R.

1981-11-13

216

ASSESSMENT OF COAL CLEANING TECHNOLOGY: ANNUAL REPORT (1ST)  

EPA Science Inventory

With a large projected increase in U.S. use of coal under the National Energy Plan, improved sulfur dioxide controls are quickly needed. Physical coal cleaning may prove to be the most cost-effective method for reducing sulfur dioxide emissions from small boilers, since many smal...

217

Characterization of coal water slurry sprays from a positive displacement fuel injection system  

E-print Network

system of a diesel engine. The injection system includes an injection jerk pump driven by an electric motor, a specially designed diaphragm to separate the abrasive coal from the pump, and a single hole fuel nozzle. The sprays were injected into a... 21 Instrumentation, Diagnostic System. 23 27 Fuel 23 EXPERIMENTAL PROCEDURES. 27 RESULTS AND DISCUSSION. 31 General Spray Characterization. 31 Effect of Nozzle Sizes. Page 56 Effect of Chamber Densities. 63 Effect of Fuels. Effect...

Kumar Seshadri, Ajoy

2012-06-07

218

POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: COAL GASIFICATION SCREENING TEST RESULTS  

EPA Science Inventory

Coal gasification test runs have been conducted in a semibatch, fixed-bed laboratory gasifier in order to evaluate various coals and operating conditions for pollutant generation. Thirty-eight tests have been completed using char, coal, lignite, and peat. Extensive analyses were ...

219

Advanced Coal Conversion Process Demonstration Project. Final technical progress report, January 1, 1995--December 31, 1995  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1995 through December 31, 1995. This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal Process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal Process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,5000 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. During this reporting period, the primary focus for the ACCP Demonstration Project team was to expand SynCoal market awareness and acceptability for both the products and the technology. The ACCP Project team continued to focus on improving the operation, developing commercial markets, and improving the SynCoal products as well as the product`s acceptance.

NONE

1997-05-01

220

Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion  

SciTech Connect

Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

Andrew Lucero

2005-04-01

221

Clean coal demonstration program: Advanced flue gas desulfurization process. Volume 1 - public design report  

SciTech Connect

The single 100 percent absorber is a co-current grid packed tower with an integrated reaction tank at the bottom. It is designed to accomplish several process steps (quenching, absorption of SO{sub 2}, reaction with limestone, oxidation to gypsum) in a single vessel, resulting in a simple configuration of the plant. The co-current absorber is designed for higher flue gas velocities than conventional countercurrent towers, which results in a compact absorber size. The flue gas enters the top of the absorber where it contacts recirculating slurry. Quenching and absorption of SO{sub 2} occur simultaneously. This {open_quotes}wet/dry{close_quotes} interface is washed intermittently with fresh water to prevent the formation and growth of any deposits.

NONE

1990-03-01

222

The foul side of 'clean coal'  

SciTech Connect

As power plants face new air pollution control, ash piles and their environmental threats are poised to grow. Recent studies have shown that carcinogens and other contaminants in piles of waste ash from coal-fired power plants can leach into water supplies at concentrations exceeding drinking water standards. Last year an ash dam broke at the 55-year old power plant in Kingston, TN, destroying homes and rising doubts about clean coal. Despite the huge amounts of ash generated in the USA (131 mtons per year) no federal regulations control the fate of ash from coal-fired plants. 56% of this is not used in products such as concrete. The EPA has found proof of water contamination from many operating ash sites which are wet impoundments, ponds or reservoirs of some sort. Several member of Congress have show support for new ash-handling requirements and an inventory of waste sites. Meanwhile, the Kingston disaster may well drive utilities to consider dry handling. 3 photos.

Johnson, J.

2009-02-15

223

Research on coal-water fuel combustion in a circulating fluidized bed / Badanie spalania zawiesinowych paliw w?glowo-wodnych w cyrkulacyjnej warstwie fluidalnej  

NASA Astrophysics Data System (ADS)

In the paper the problem of heavily-watered fuel combustion has been undertaken as the requirements of qualitative coals combusted in power stations have been growing. Coal mines that want to fulfill expectations of power engineers have been forced to extend and modernize the coal enrichment plants. This causes growing quantity of waste materials that arise during the process of wet coal enrichment containing smaller and smaller under-grains. In this situation the idea of combustion of transported waste materials, for example in a hydraulic way to the nearby power stations appears attractive because of a possible elimination of the necessary deep dehydration and drying as well as because of elimination of the finest coal fraction loss arising during discharging of silted water from coal wet cleaning plants. The paper presents experimental research results, analyzing the process of combustion of coal-water suspension depending on the process conditions. Combustion of coal-water suspensions in fluidized beds meets very well the difficult conditions, which should be obtained to use the examined fuel efficiently and ecologically. The suitable construction of the research stand enables recognition of the mechanism of coal-water suspension contact with the inert material, that affects the fluidized bed. The form of this contact determines conditions of heat and mass exchange, which influence the course of a combustion process. The specificity of coal-water fuel combustion in a fluidized bed changes mechanism and kinetics of the process.

Kijo-Kleczkowska, Agnieszka

2012-10-01

224

Serial biological conversion of coal to liquid fuels  

SciTech Connect

Water soluble coal products produced by the action of coal solubilizing organisms LSC and H12 were obtained and used in a second biological process for conversion to alcohol fuels. Several sources of natural inocula were screened and studied for their ability to produce fuels from solubilized coal. Alcohols and organic acids were produced from cultures obtained from sewage sludge and sheep and rumen fluid. The sheep rumen culture, in addition to producing alcohols and acids, was capable of totally eliminating color from the culture medium indicating significant breakdown of the solubilized coal. 12 refs., 9 figs., 59 tabs.

Not Available

1991-02-01

225

[Advanced Coal Conversion Process Demonstration Project]. Technical progress report: April 1, 1992--June 30, 1992  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from April 1, 1992, through June 30, 1992. This project demonstrates an advanced thermal coal drying process coupled with physical cleaning techniques designed to upgrade high-moisture, low-rank coals into a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal{reg_sign} process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 British thermal units per pound (Btu/Ib), by producing a stable, upgraded coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45-ton-per-hour unit is located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently near commercial size.

Not Available

1993-10-01

226

Sulfur emission from Victorian brown coal under pyrolysis, oxy-fuel combustion and gasification conditions.  

PubMed

Sulfur emission from a Victorian brown coal was quantitatively determined through controlled experiments in a continuously fed drop-tube furnace under three different atmospheres: pyrolysis, oxy-fuel combustion, and carbon dioxide gasification conditions. The species measured were H(2)S, SO(2), COS, CS(2), and more importantly SO(3). The temperature (873-1273 K) and gas environment effects on the sulfur species emission were investigated. The effect of residence time on the emission of those species was also assessed under oxy-fuel condition. The emission of the sulfur species depended on the reaction environment. H(2)S, SO(2), and CS(2) are the major species during pyrolysis, oxy-fuel, and gasification. Up to 10% of coal sulfur was found to be converted to SO(3) under oxy-fuel combustion, whereas SO(3) was undetectable during pyrolysis and gasification. The trend of the experimental results was qualitatively matched by thermodynamic predictions. The residence time had little effect on the release of those species. The release of sulfur oxides, in particular both SO(2) and SO(3), is considerably high during oxy-fuel combustion even though the sulfur content in Morwell coal is only 0.80%. Therefore, for Morwell coal utilization during oxy-fuel combustion, additional sulfur removal, or polishing systems will be required in order to avoid corrosion in the boiler and in the CO(2) separation units of the CO(2) capture systems. PMID:23301852

Chen, Luguang; Bhattacharya, Sankar

2013-02-01

227

Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Fourth quarterly technical progress report, [October--December, 1992  

SciTech Connect

This quarterly report discusses the technical progress of a U. S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from a coal-fired boiler. The project is being conducted at Gulf Power Company`s Plant Lansing Smith Unit 2 located near Panama City, Florida. The primary objective of this demonstration is to determine the long-term effects of commercially available tangentially-fired low NOx combustion technologies on NOx emissions and boiler performance. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project. The stepwise approach that is being used to evaluate the NOx control technologies requires three plant outages to successively install the test instrumentation and the different levels of the low NOx concentric firing system (LNCFS). Following each outage, a series of four groups of tests are performed. These are (1) diagnostic, (2) performance, (3) long-term, and (4) verification. These tests are used to quantify the NOx reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. During this quarter, tests of the LNCFS Level III system were conducted to determine the effect that fuel fineness has on NOx emissions and unburned carbon levels. Results showed that changing the fineness of the fuel has almost no effect on NOx emissions; however, unburned carbon levels can be reduced significantly by increasing fuel fineness.

Not Available

1992-12-31

228

Clean Coal Technologies in Japan  

Microsoft Academic Search

Coal provided 161% (1163 million tons) of the energy for Japan in FY 1992. According to the long-term energy supply and demand outlook in Japan, prepared and revised in June 1994 by the Advisory Committee for Energy, it is estimated that coal will provide 164% (130 million tons) of the energy in 2000 and 154% (134 million tons) in 2010,

RYOICHI YOSHIDA; Ryoichi

1997-01-01

229

Physical cleaning of waste coal by dissolved-CO{sub 2} flotation. Final technical report, September 1, 1992--August 31, 1993  

SciTech Connect

The coal wastes generated from coal mining operations and coal cleaning processes contain fine and ultrafine coals. Recovery of the fine/ultrafine coal from the coal wastes reduces the loss of useable fuels and the environmental impact. The objective of this project was to use dissolved-CO{sub 2} technology to generate ultrafine bubbles to separate fine/ultrafine coal from pyrite and other mineral matter in the coal wastes. The Illinois No. 6 coal waste used in the project was the underflow from a refuse thickener. The concentrations of the major trace metals are much higher than those found in Illinois Basin Coal database for Illinois No. 6 coals. Bench-scale conventional flotation tests of the waste coal were performed under various conditions using a 4-liter Wemco flotation cell. The tests were performed to determine the chemical dosages and flotation conditions used in dissolved-CO{sub 2} column flotation. The waste coal samples were subjected to dissolved-CO{sub 2} flotation in a 2-inch diameter microbubble column under various test conditions. The flotation performance as affected by each test variable was compared. For most of the tests, the Btu recovery was above 80%, the pyrite rejection was about 60%, and the ash rejection varied from about 45% to 76%. Dissolved air was used in one test for comparison. The waste coal samples were also subjected to typical microbubble flotation. As compared to microbubble flotation, the dissolved-CO{sub 2} had higher yield, higher Btu recovery, less pyrite rejection, and less ash rejection. Almost all of the major trace metals had a substantial reduction in concentration by dissolved-CO{sub 2} flotation, particularly for cadmium, chromium, nickel, and lead.

Shiao, S.Y. [Babcock and Wilcox Co., Alliance, OH (United States)

1993-12-31

230

Healy Clean Coal Project, Healy, Alaska final Environmental Monitoring Plan  

SciTech Connect

This Environmental Monitoring Plan (EMP) provides the mechanism to evaluate the integrated coal combustion/emission control system being demonstrated by the Healy Clean Coal Project (HCCP) as part-of the third solicitation of the US Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCT-III). The EMP monitoring is intended to satisfy two objectives: (1) to develop the information base necessary for identification, assessment, and mitigation of potential environmental problems arising from replication of the technology and (2) to identify and quantify project-specific and site-specific environmental impacts predicted in the National Environmental Policy Act (NEPA) documents (Environmental Impact Statement and Record of Decision). The EMP contains a description of the background and history of development of the project technologies and defines the processes that will take place in the combustion and spray dryer absorber systems, including the formation of flash-calcined material (FCM) and its use in sulfur dioxide (SO{sub 2}) removal from the flue gases. It also contains a description of the existing environmental resources of the project area. The EMP includes two types of environmental monitoring that are to be used to demonstrate the technologies of the HCCP: compliance monitoring and supplemental monitoring. Compliance monitoring activities include air emissions, wastewater effluents, and visibility. Monitoring of these resources provide the data necessary to demonstrate that the power plant can operate under the required state and federal statutes, regulations, and permit requirements.

Not Available

1994-06-14

231

Passamaquoddy Innovative Clean Coal Technology Program: Public design report  

SciTech Connect

The Passamaquoddy Technology Recovery Scrubber{trademark} was conceived and developed specifically to address two problems experienced by the Dragon cement plant; meeting increasingly stringent gas emission limits for sulfur dioxide, and disposing of kiln dust, containing alkali oxides, which had to be wasted in order to avoid kiln operating and product quality problems. The idea involved making the kiln dust into a slurry in order to leach out the species (primarily potassium and sulfur) which rendered it unacceptable for return to kiln feed. This slurry, the liquid part of which is an alkaline solution, acts as a scrubbing reagent for SO{sub 2} in the flue gas while CO{sub 2} in the gas serves to precipitate soluble calcium and release sulfate for combination with the potassium. The effect of the process is to scrub SO{sub 2} from kiln flue gas, extract the volatile species from the dust allowing it to be returned to the kiln, and yield a leachate comprising potassium sulfate which can be crystallized (using heat recovered from the flue gas) and sold as fertilizer. Apart from widespread application in the cement industry, it was evident that, if the process could be demonstrated, its potential would extend to any plant burning fossil fuel where an alkaline waste either occurs intrinsically or can be juxtaposed. Obvious candidates appeared to include the pulp and paper industry and waste incineration. The chemistry was proved in a 1/100th scale pilot plant using actual kiln dust and a slip stream of kiln gas. A full scale demonstration installation was commissioned in 1989 by CDN (USA), the owners of the Dragon plant with the financial support of the US Department of Energy under its innovative Clean Coal Technology Program.

Not Available

1993-08-01

232

New Clean Coal Cycle Optimized Using Pinch Technology  

E-print Network

Catalytic Cracking plants, is used in the coal conversion steps; and pulverized limestone is circulated with the coal to ca~ture the sulfur that is released during th1S process. Both gas turbines and steam turbines are used for power generation... particularly fossil fuels. ' One of the technologies under development to address these concerns is a hybrid cycle pressurized circulating fluid ~ed combustion (PCFBC) system. The cycle 1ncorporates both gasification and combustion of pulverized coal...

Rossiter, A. P.; O'Donnell, J. J.

233

High-pressure coal fuel processor development  

SciTech Connect

Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. Two overall conclusions resulted from Task 1. First direct injected, ignition assisted Diesel cycle engine combustion systems can be suitably modified to efficiently utilize low-Btu gas fuels. Second, high pressure gasification of selected run-of-the-mine coals in batch-loaded fuel processors is feasible. These two findings, taken together, significantly reduce the perceived technical risk associated with the further development of the proposed coal gas fueled Diesel cycle power plant concept. The significant conclusions from Task 2 were: An engine concept, derived from a Caterpillar 3600 series engine, and a fuel processor concept, based on scaling up a removable-canister configuration from the test rig, appear feasible; and although the results of this concept study are encouraging, further, full-scale component research and development are required before attempting a full-scale integrated system demonstration effort.

Greenhalgh, M.L. (Caterpillar, Inc., Peoria, IL (United States))

1992-12-01

234

Clean fuels from biomass. [feasibility of converting plant systems to fuels  

NASA Technical Reports Server (NTRS)

The feasibility of converting biomass to portable fuels is studied. Since plants synthesize biomass from H2O and CO2 with the help of solar energy, the conversion methods of pyrolysis, anaerobic fermentation, and hydrogenation are considered. Cost reduction methods and cost effectiveness are emphasized.

Hsu, Y. Y.

1974-01-01

235

Mobilisation of trace elements from as-supplied and additionally cleaned coal: Predictions for Ba, Be, Cd, Co, Mo, Nb, Sb, V and W  

Microsoft Academic Search

The partitioning of the elements antimony, barium, beryllium, cadmium, cobalt, molybdenum and vanadium between the products of combustion of coals containing them burnt as pulverised fuel in excess air has been modelled using the MTDATA thermodynamic equilibrium package with data from the MTOX silicate melt model added to the standard database and trace element data added where necessary. The coals

B. M. Gibbs; D. Thompson; B. B. Argent

2008-01-01

236

Milliken Clean Coal IV Demonstration Project update  

SciTech Connect

The Milliken Clean Coal IV Demonstration Project is being conducted at New York State Electric & Gas Corporation (NYSEG) Milliken station located in Lansing, New York. The Milliken station has two 150-MWe Combustion Engineering pulverized coal-fired units built in the 1950s. The S-H-U flue gas desulfurization process and the ABB/CE Low-NO{sub x} Concentric Firing System Level III (LNCFS-III) were retrofitted on both units. The Unit 2 scrubber started up in January 1995 and the Unit 1 scrubber started up in June 1995. The S-H-U scrubber consistently achieves 93-98% SO{sub 2} removal. The LNCFS-III burner system achieves less than 0.45 pounds NO{sub x} per million Btu. This paper will describe the FGD performance achieved to date and the S-H-U test program. The impact of burner operating parameters on NO{sub x} emissions, loss-on-ignition, and long-term NO{sub x} emission reduction also will be discussed.

Janik, G.S.; Chang, S.C.; Szalach, P.A. [New York State Electric & Gas Corporation, Binghamton, NY (United States)] [and others

1995-12-31

237

Technical review\\/liquid fuels and chemical feedstocks from coal by supercritical gas extraction  

Microsoft Academic Search

Technical review\\/liquid fuels and chemical feedstocks from coal by supercritical gas extraction. A review covers the enhancement of volatility of solids and high-boiling liquids by compressed supercritical gases and the use of such gases in a separation technique which combines solvent extraction and distillation; the need for the extractant to have a critical temperature close to the operating temperature as

N. Gangoli; G. Thodos

1977-01-01

238

ANALYTICAL METHODS FOR HAZARDOUS ORGANICS IN LIQUID WASTES FROM COAL GASIFICATION AND LIQUEFACTION PROCESSES  

EPA Science Inventory

This study was conducted by the University of Southern California group to provide methods for the analysis of coal liquefaction wastes from coal conversion processing plants. Several methods of preliminary fractionation prior to analysis were considered. The most satisfactory me...

239

Production of Ultra Clean Coal  

Microsoft Academic Search

A model for determination of the concentration of fluoride complexed aluminium and silicon species, free fluoride (F?), H+ ions and molecular HF in solution when aluminosilicate compounds are treated with aqueous HF is presented. The model elucidates chemical mechanisms governing both the dissolution behaviour of the mineral matter in coal towards aqueous HF, and the unwanted precipitation of various fluoride

Karen M. Steel; John Besida; Thomas A. O'Donnell; David G. Wood

2001-01-01

240

Production of Ultra Clean Coal  

Microsoft Academic Search

The mineral matter in an Australian black coal has been isolated using a low-temperature ashing (LTA) procedure. This LTA procedure is a modification of the Australian Standard for LTA at 370C, and alleviates adverse effects to the minerals caused by the heat of combustion. The leaching behaviour of the mineral matter towards aqueous HCl and hydrofluoric acid (HF) is presented.

Karen M. Steel; John Besida; Thomas A. O'Donnell; David G. Wood

2001-01-01

241

Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 13, April--June 1992  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of unweathered Upper Freeport feed coal; published two technical papers at conferences; and prepared for upcoming tests of new BCFs being produced.

Chow, O.K.; Nsakala, N.Y.

1992-09-01

242

Dewatering/reconstitution of fine clean coal slurry  

SciTech Connect

This paper describes an innovative approach for in-situ dewatering/hardening of fine clean coal slurry. The technique uses various fibrous waste materials added to coal slurry before dewatering process to obtain a dewatered product with lower cake moisture as well as sufficient strength to facilitate its handling. The study was conducted on both vacuum and pressure bench scale apparatus for dewatering and reconstitution of fine clean coal slurry. The fibrous waste materials investigated included plastic, newspaper, carpet mixed office waste, raw paper and wood fibers. The effects of several surfactants and flocculants on final moisture content of the filter cakes were also determined. The results showed that using the vacuum filter, addition of 10 Kg/ton of mixed office waste fibers decreased the filter cake moisture from 41.3 to 34.8% by weight, a 16% moisture reduction over the baseline data. The addition of fibers showed moisture reduction as well as large improvement in solids loading as much as 2 fold over those observed in the absence of fibers. For the pressure filtration, the addition of plastic fibers provided a filter cake containing 21.4% moisture which is about 2.1% lower than that of the untreated filter cake. The average final cake moisture reduction of 1.5% was achieved for the test fibers using the pressure filter. It was also found that fiber addition in pressure filtration led to shorter cake formation time thus increasing the filtration rate of the coal slurry. The hardening properties of the dried filter cakes with fibers improved significantly such that the cake compression strength improved from 0 to 4.5 Kg/cm{sup 2}, impact resistance from 0 to 4, abrasion resistance from 0 to 70%, and dust reduction efficiency from 0 to 75%.

Sung, D.J.; Shao, X.; Parekh, B.K.

1998-07-01

243

Wear mechanism and wear prevention in coal-fueled diesel engines  

SciTech Connect

Over the past several years, interest has arisen in the development of coal-fired diesel engines for the purpose of efficiently utilizing the extensive coal reserves in the United States, and therefore reducing dependence on foreign oil. One process, which is being considered for use in producing clean coal fuel products involves mild gasification. This process produces by-products which can be further refined and, when blended with neat diesel fuel, used as an engine fuel. The purpose of this task was to test a blend of this coal liquid and diesel fuel (referred to as coal-lite) in an engine, and determine if any detrimental results were observed. This was done by performing a back-to-back performance and emission test of neat diesel fuel and the coal-lite fuel, followed by a 500-hour test of the coal-lite fuel, and completed by a back-to-back performance and emission test of the coal-lite fuel and neat diesel fuel.

Wakenell, J.F.; Fritz, S.G.; Schwalb, J.A.

1991-07-01

244

Wear mechanism and wear prevention in coal-fueled diesel engines. Task 7, Extended wear testing  

SciTech Connect

Over the past several years, interest has arisen in the development of coal-fired diesel engines for the purpose of efficiently utilizing the extensive coal reserves in the United States, and therefore reducing dependence on foreign oil. One process, which is being considered for use in producing clean coal fuel products involves mild gasification. This process produces by-products which can be further refined and, when blended with neat diesel fuel, used as an engine fuel. The purpose of this task was to test a blend of this coal liquid and diesel fuel (referred to as coal-lite) in an engine, and determine if any detrimental results were observed. This was done by performing a back-to-back performance and emission test of neat diesel fuel and the coal-lite fuel, followed by a 500-hour test of the coal-lite fuel, and completed by a back-to-back performance and emission test of the coal-lite fuel and neat diesel fuel.

Wakenell, J.F.; Fritz, S.G.; Schwalb, J.A.

1991-07-01

245

Clean Coal Technology Demonstration Program: Project fact sheets 2000, status as of June 30, 2000  

SciTech Connect

The Clean Coal Technology Demonstration Program (CCT Program), a model of government and industry cooperation, responds to the Department of Energy's (DOE) mission to foster a secure and reliable energy system that is environmentally and economically sustainable. The CCT Program represents an investment of over $5.2 billion in advanced coal-based technology, with industry and state governments providing an unprecedented 66 percent of the funding. With 26 of the 38 active projects having completed operations, the CCT Program has yielded clean coal technologies (CCTs) that are capable of meeting existing and emerging environmental regulations and competing in a deregulated electric power marketplace. The CCT Program is providing a portfolio of technologies that will assure that U.S. recoverable coal reserves of 274 billion tons can continue to supply the nation's energy needs economically and in an environmentally sound manner. As the nation embarks on a new millennium, many of the clean coal technologies have realized commercial application. Industry stands ready to respond to the energy and environmental demands of the 21st century, both domestically and internationally, For existing power plants, there are cost-effective environmental control devices to control sulfur dioxide (S02), nitrogen oxides (NO,), and particulate matter (PM). Also ready is a new generation of technologies that can produce electricity and other commodities, such as steam and synthetic gas, and provide efficiencies and environmental performance responsive to global climate change concerns. The CCT Program took a pollution prevention approach as well, demonstrating technologies that remove pollutants or their precursors from coal-based fuels before combustion. Finally, new technologies were introduced into the major coal-based industries, such as steel production, to enhance environmental performance. Thanks in part to the CCT Program, coal--abundant, secure, and economical--can continue in its role as a key component in the U.S. and world energy markets. The CCT Program also has global importance in providing clean, efficient coal-based technology to a burgeoning energy market in developing countries largely dependent on coal. Based on 1997 data, world energy consumption is expected to increase 60 percent by 2020, with almost half of the energy increment occurring in developing Asia (including China and India). By 2020, energy consumption in developing Asia is projected to surpass consumption in North America. The energy form contributing most to the growth is electricity, as developing Asia establishes its energy infrastructure. Coal, the predominant indigenous fuel, in that region will be the fuel of choice in electricity production. The CCTs offer a means to mitigate potential environmental problems associated with unprecedented energy growth, and to enhance the U.S. economy through foreign equipment sales and engineering services.

NONE

2000-09-01

246

SYSTEM AND PROCESS FOR PRODUCTION OF METHANOL FROM COMBINED WIND TURBINE AND FUEL CELL POWER  

EPA Science Inventory

The paper examines an integrated use of ultra-clean wind turbines and high temperature fuel cells to produce methanol, especially for transportation purposes. The principal utility and application of the process is the production of transportation fuel from domestic resources to ...

247

Coal diesel combined-cycle project. Comprehensive report to Congress: Clean Coal Technology Program  

SciTech Connect

One of the projects selected for funding is a project for the design, construction, and operation of a nominal 90 ton-per-day 14-megawatt electrical (MWe), diesel engine-based, combined-cycle demonstration plant using coal-water fuels (CWF). The project, named the Coal Diesel Combined-Cycle Project, is to be located at a power generation facility at Easton Utilities Commission`s Plant No. 2 in Easton, Talbot County, Maryland, and will use Cooper-Bessemer diesel engine technology. The integrated system performance to be demonstrated will involve all of the subsystems, including coal-cleaning and slurrying systems; a selective catalytic reduction (SCR) unit, a dry flue gas scrubber, and a baghouse; two modified diesel engines; a heat recovery steam generation system; a steam cycle; and the required balance of plant systems. The base feedstock for the project is bituminous coal from Ohio. The purpose of this Comprehensive Report is to comply with Public Law 102-154, which directs the DOE to prepare a full and comprehensive report to Congress on each project selected for award under the CCT-V Program.

Not Available

1994-05-01

248

ENVIRONMENTAL ASSESSMENT DATA BASE FOR COAL LIQUEFACTION TECHNOLOGY: VOLUME I. SYSTEMS FOR 14 LIQUEFACTION PROCESSES  

EPA Science Inventory

The two-volume report, prepared as part of an overall environmental assessment (EA) program for the technology involved in the conversion of coal to clean liquid fuels, and the Standards of Practice Manual for the Solvent Refined Coal Liquefaction Process (EPA-600/7-78-091) repre...

249

Terrestrial carbon disturbance from mountaintop mining increases lifecycle emissions for clean coal.  

PubMed

The Southern Appalachian forest region of the U.S.--a region responsible for 23% of U.S. coal production--has 24 billion metric tons of high quality coal remaining of which mountaintop coal mining (MCM) will be the primary extraction method. Here we consider greenhouse gas emissions associated with MCM terrestrial disturbance in the life-cycle of coal energy production. We estimate disturbed forest carbon, including terrestrial soil and nonsoil carbon using published U.S. Environmental Protection Agency data of the forest floor removed and U.S. Department of Agriculture--Forest Service inventory data. We estimate the amount of previously buried geogenic organic carbon brought to the soil surface during MCM using published measurements of total organic carbon and carbon isotope data for reclaimed soils, soil organic matter and coal fragments. Contrary to conventional wisdom, the life-cycle emissions of coal production for MCM methods were found to be quite significant when considering the potential terrestrial source. Including terrestrial disturbance in coal life-cycle assessment indicates that indirect emissions are at least 7 and 70% of power plant emissions for conventional and CO(2) capture and sequestration power plants, respectively. To further constrain these estimates, we suggest that the fate of soil carbon and geogenic carbon at MCM sites be explored more widely. PMID:20141186

Fox, James F; Campbell, J Elliott

2010-03-15

250

Method for providing improved solid fuels from agglomerated subbituminous coal  

DOEpatents

A method is provided for separating agglomerated subbituminous coal and the heavy bridging liquid used to form the agglomerates. The separation is performed by contacting the agglomerates with inert gas or steam at a temperature in the range of 250.degree. to 350.degree. C. at substantially atmospheric pressure.

Janiak, Jerzy S. (Edmonton, CA); Turak, Ali A. (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Ignasiak, Boleslaw L. (Edmonton, CA)

1989-01-01

251

Advanced coal conversion process demonstration. Technical progress report, April 1--June 30, 1996  

SciTech Connect

This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high moisture, low rank coals to a high quality, low sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the coal is put through a deep bed stratifier cleaning process to separate the pyrite rich ash from the coal. The SynCoal process enhances low rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 Btu/lb, by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45 ton per hour unit is located adjacent to a unit train load out facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. During this report period the primary focus has been to continue the operation of the demonstration facility. Production has been going to area power plants. Modifications and maintenance work was also performed this quarter.

NONE

1997-10-01

252

Characterization and supply of coal based fuels. Quarterly report, November 1, 1986--January 31, 1987  

SciTech Connect

Under the Department of Energy`s Advanced Combustor Technology Program, approximately 11 combustor contractors (under 13 contracts) are developing combustion systems (during 1987--1989) for use in residential, commercial, light industrial and industrial retrofit markets. Sufficient quantities of well-characterized, coal-based fuels possessing specific, appropriate specifications are required by the contractors. Fuels may be dry pulverized coal or coal liquid fuels. In support of these equipment development efforts, the team of Energy International and Dravo Engineers will provide such fuels. During the first quarter of this contract effort, the primary activities were involved with: (1)``Analysis of Fuel Needs`` which includes a market analysis, a resource assessment, and development of specifications for fuels. (2) Completing the initial version of those analyses and reviewing the preliminary coal selection recommendations with DOE-PETC project management. (3) Initiating the procurement of coal supplies for initial candidates. (4) Determination of supply requirements (i.e., specifications, quantities, schedule) with combustor developers. (5) Development and scoping of coal supply and process strategies. The progress on the above activities is reported here. The major coal fields of the US were reviewed to correlate with the market needs analysis. The coals selected for developmental testing will need to satisfy the most stringent fuel requirements and stretch the fuel processing (deep cleaning) capabilities beyond the current state-of-the-art.

Not Available

1987-03-01

253

Monetization of Nigeria coal by conversion to hydrocarbon fuels through Fischer-Tropsch process  

SciTech Connect

Given the instability of crude oil prices and the disruptions in crude oil supply chains, this article offers a complementing investment proposal through diversification of Nigeria's energy source and dependence. Therefore, the following issues were examined and reported: A comparative survey of coal and hydrocarbon reserve bases in Nigeria was undertaken and presented. An excursion into the economic, environmental, and technological justifications for the proposed diversification and roll-back to coal-based resource was also undertaken and presented. The technology available for coal beneficiation for environmental pollution control was reviewed and reported. The Fischer-Tropsch synthesis and its advances into Sasol's slurry phase distillate process were reviewed. Specifically, the adoption of Sasol's advanced synthol process and the slurry phase distillate process were recommended as ways of processing the products of coal gasification. The article concludes by discussing all the above-mentioned issues with regard to value addition as a means of wealth creation and investment.

Oguejiofor, G.C. [Nnamdi Azikiwe University, Awka (Nigeria). Dept. of Chemical Engineering

2008-07-01

254

Regional Effort to Deploy Clean Coal Technologies  

SciTech Connect

The Southern States Energy Board's (SSEB) 'Regional Effort to Deploy Clean Coal Technologies' program began on June 1, 2003, and was completed on January 31, 2009. The project proved beneficial in providing state decision-makers with information that assisted them in removing barriers or implementing incentives to deploy clean coal technologies. This was accomplished through two specific tasks: (1) domestic energy security and diversity; and (2) the energy-water interface. Milestones accomplished during the project period are: (1) Presentations to Annual Meetings of SSEB Members, Associate Member Meetings, and the Gasification Technologies Council. (2) Energy: Water reports - (A) Regional Efforts to Deploy Clean Coal Technologies: Impacts and Implications for Water Supply and Quality. June 2004. (B) Energy-Water Interface Challenges: Coal Bed Methane and Mine Pool Water Characterization in the Southern States Region. 2004. (C) Freshwater Availability and Constraints on Thermoelectric Power Generation in the Southeast U.S. June 2008. (3) Blackwater Interactive Tabletop Exercise - Decatur, Georgia April 2007. (4) Blackwater Report: Blackwater: Energy and Water Interdependency Issues: Best Practices and Lessons Learned. August 2007. (5) Blackwater Report: BLACKWATER: Energy Water Interdependency Issues REPORT SUMMARY. April 2008.

Gerald Hill; Kenneth Nemeth; Gary Garrett; Kimberly Sams

2009-01-31

255

Second annual clean coal technology conference: Proceedings. Volume 1  

SciTech Connect

The Second Annual Clean Coal Technology Conference was held at Atlanta, Georgia, September 7--9, 1993. The Conference, cosponsored by the US Department of Energy (USDOE) and the Southern States Energy Board (SSEB), seeks to examine the status and role of the Clean Coal Technology Demonstration Program (CCTDP) and its projects. The Program is reviewed within the larger context of environmental needs, sustained economic growth, world markets, user performance requirements and supplier commercialization activities. This will be accomplished through in-depth review and discussion of factors affecting domestic and international markets for clean coal technology, the environmental considerations in commercial deployment, the current status of projects, and the timing and effectiveness of transfer of data from these projects to potential users, suppliers, financing entities, regulators, the interested environmental community and the public. Individual papers have been entered separately.

Not Available

1993-09-09

256

Thermal stability of some aircraft turbine fuels derived from oil shale and coal  

NASA Technical Reports Server (NTRS)

Thermal stability breakpoint temperatures are shown for 32 jet fuels prepared from oil shale and coal syncrudes by various degrees of hydrogenation. Low severity hydrotreated shale oils, with nitrogen contents of 0.1 to 0.24 weight percent, had breakpoint temperatures in the 477 to 505 K (400 to 450 F) range. Higher severity treatment, lowering nitrogen levels to 0.008 to 0.017 weight percent, resulted in breakpoint temperatures in the 505 to 533 K (450 to 500 F) range. Coal derived fuels showed generally increasing breakpoint temperatures with increasing weight percent hydrogen, fuels below 13 weight percent hydrogen having breakpoints below 533 K (500 F). Comparisons are shown with similar literature data.

Reynolds, T. W.

1977-01-01

257

CAPSULE REPORT: FIRST PROGRESS REPORT: PHYSICAL COAL CLEANING DEMONSTRATION AT HOMER CITY, PA  

EPA Science Inventory

The theory, current testing program at Homer City, PA, and other applications of the physical coal cleaning process are examined in this report. his cleaning process allows the use of raw coals with a pyritic to organic sulfur content of 2:1 to 4:1, by removing enough pyrite sulf...

258

Dewatering Ultrafine Clean Coal in a T. H. Filter Press  

Microsoft Academic Search

This study demonstrates a low-cost, high-efficiency filter press technology for dewatering minus 150m column flotation clean coal products from two coal mines. Pilot-scale in-plant demonstration of this technology at these two locations provided stable, trouble-free operation while achieving an excellent dewatering performance at a high throughput. At one location, filter cakes with residual total moisture contents in the 2022% range

A. Patwardhan; Y. P. Chugh; B. J. Arnold; A. N. Terblanche

2006-01-01

259

Systems analysis of electricity production from coal using fuel cells  

NASA Astrophysics Data System (ADS)

Gasifiers, heat transfer, gas stability, quench, water-gas shift reaction, reforming-methanation, other catalytic reactions, compressors and expanders, acid-gas removal, the fuel cell, and catalytic combustors are described. System pressure drops, efficiency of rotating power equipment, heat exchangers, chemical reactions, steam systems, and the fuel cell subsystems are discussed.

Fleming, D. K.

1983-11-01

260

Systems analysis of electricity production from coal using fuel cells  

NASA Technical Reports Server (NTRS)

Gasifiers, heat transfer, gas stability, quench, water-gas shift reaction, reforming-methanation, other catalytic reactions, compressors and expanders, acid-gas removal, the fuel cell, and catalytic combustors are described. System pressure drops, efficiency of rotating power equipment, heat exchangers, chemical reactions, steam systems, and the fuel cell subsystems are discussed.

Fleming, D. K.

1983-01-01

261

Fuel-blending stocks from the hydrotreatment of a distillate formed by direct coal liquefaction  

SciTech Connect

The direct liquefaction of coal in the iron-catalyzed Suplex process was evaluated as a technology complementary to Fischer-Tropsch synthesis. A distinguishing feature of the Suplex process, from other direct liquefaction processes, is the use of a combination of light- and heavy-oil fractions as the slurrying solvent. This results in a product slate with a small residue fraction, a distillate/naphtha mass ratio of 6, and a 65.8 mass % yield of liquid fuel product on a dry, ash-free coal basis. The densities of the resulting naphtha (C{sub 5}-200{sup o}C) and distillate (200-400{sup o}C) fractions from the hydroprocessing of the straight-run Suplex distillate fraction were high (0.86 and 1.04 kg/L, respectively). The aromaticity of the distillate fraction was found to be typical of coal liquefaction liquids, at 60-65%, with a Ramsbottom carbon residue content of 0.38 mass %. Hydrotreatment of the distillate fraction under severe conditions (200{sup o}C, 20.3 MPa, and 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1}) with a NiMo/Al{sub 2}O{sub 3} catalyst gave a product with a phenol content of {lt}1 ppm, a nitrogen content {lt}200 ppm, and a sulfur content {lt}25 ppm. The temperature was found to be the main factor affecting diesel fraction selectivity when operating at conditions of WHSV = 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1} and PH{sub 2} = 20.3 MPa, with excessively high temperatures (T {gt} 420{sup o}C) leading to a decrease in diesel selectivity. The fuels produced by the hydroprocessing of the straight-run Suplex distillate fraction have properties that make them desirable as blending components, with the diesel fraction having a cetane number of 48 and a density of 0.90 kg/L. The gasoline fraction was found to have a research octane number (RON) of 66 and (N + 2A) value of 100, making it ideal as a feedstock for catalytic reforming and further blending with Fischer-Tropsch liquids. 44 refs., 9 figs., 12 tabs.

Andile B. Mzinyati [Sasol Technology Research and Development, Sasolburg (South Africa). Fischer-Tropsch Refinery Catalysis

2007-09-15

262

Ash reduction in clean coal spiral product circuits  

SciTech Connect

The article describes the Derrick Corporation's Stack Sizer{trademark} technology for high capacity fine wet cleaning with long-lasting high open-area urethane screen panels. After field trials, a Stack Sizer fitted with a 100-micron urethane panel is currently processing approximately 40 stph of clean coal spiral product having about 20% ash at McCoy-Elkhorn's Bevin Branch coal preparation plant in Kentucky, USA. Product yield is about 32.5 short tons per hour with 10% ash. The material is then fed to screen bowl centrifuges for further processing. At Blue Diamond Coal's Leatherwood preparation plant similar Stacker Sizers are achieving the same results. 2 figs., 3 tabs., 2 photo.

Brodzik, P.

2007-04-15

263

A Course in Coal Science and Technology.  

ERIC Educational Resources Information Center

This course introduces graduate students and advanced undergraduates to coal science and technology. Topics include: (1) the nature and occurrence of coal, (2) its chemical and physical characteristics, (3) methods of cleaning and preparing coal, and (4) processes for converting coal into clean solid, liquid, and gaseous fuels, as well as coke.

Wheelock, T. D.

1978-01-01

264

Coal desulfurization by perchloroethylene processing  

SciTech Connect

Three coals, Indiana No. 5, Illinois No. 6, and Freeport-PA, were treated using the Midwest Ore Processing Company patented coal desulfurization process in batch equipment designed to process 10 lb of coal. The organic sulfur extractions were performed at a 30 minute residence time at 120{degrees}C and atmospheric pressure. Subsequently, ash and pyrite were separated from extracted coal using gravity separation in perchloroethylene.

Leehe, H.H.; Snell, G.J. (Midwest Ore Processing Co., Inc., Plainville, IN (United States))

1992-05-01

265

Household air pollution from coal and biomass fuels in China: Measurements, health impacts, and interventions  

SciTech Connect

Nearly all China's rural residents and a shrinking fraction of urban residents use solid fuels (biomass and coal) for household cooking and/or heating. Consequently, global meta-analyses of epidemiologic studies indicate that indoor air pollution from solid fuel use in China is responsible for approximately 420,000 premature deaths annually, more than the approximately 300,000 attributed to urban outdoor air pollution in the country. Our objective in this review was to help elucidate the extent of this indoor air pollution health hazard. We reviewed approximately 200 publications in both Chinese- and English language journals that reported health effects, exposure characteristics, and fuel/stove intervention options. Observed health effects include respiratory illnesses, lung cancer, chronic obstructive pulmonary disease, weakening of the immune system, and reduction in lung function. Arsenic poisoning and fluorosis resulting from the use of 'Poisonous' coal have been observed in certain regions of China. Although attempts have been made in a few studies to identify specific coal smoke constituents responsible for specific adverse health effects, the majority of indoor air measurements include those of only particulate matter, carbon monoxide, sulfur dioxide, and/or nitrogen dioxide. These measurements indicate that pollution levels in households using solid fuel generally exceed China's indoor air quality standards. Intervention technologies ranging from simply adding a chimney to the more complex modernized bioenergy program are available, but they can be viable only with coordinated support from the government and the commercial sector.

Zhang, J.J.; Smith, K.R. [University of Medicine & Dentistry New Jersey, Piscataway, NJ (United States). School of Public Health

2007-06-15

266

Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 6, July 1990--September 1990  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

Chow, O.K.; Nsakala, N.Y.

1990-11-01

267

Ram pressing: An almost extinct technology with interesting new applications in coal and other solid fuel processing  

SciTech Connect

In response to the need for cheap carbon-based fuel for the quickly expanding use of steam engines in factories and locomotives, around 1850 extrusion presses for the binderless briquetting of peat and coal were inverted in the USA (1848, Easby), England (1853, Gwynne), and Germany (1855, Exter). The Exter press became the world's first commercially acceptable extrusion press for peat. In 1958, the first Exter press was built for the briquetting of brown coal (lignite). While, at the beginning, large briquettes were produced, mostly for firing steam locomotives, the technology soon evolved into an important technique for processing the vast European lignite deposits into briquettes for industrial and home heating. Many plants with hundreds of presses (one supplier sold in 100 years more than 1,400 presses to customers in Germany alone) were built and operated until, beginning around 1960, lignite had to be replaced by cleaner fuels. The particular advantage of ram presses is their ability to densify organic matter and produce strong, permanently bonded briquettes without the addition of binders. Soon after the introduction of Exter presses for the briquetting of brown coals and continuing until this application reached its peak, the heating value of the always very wet coal was increased by drying prior to briquetting. Similar efforts are underway in the USA for subbituminous coals, for example, where the ram press technology could find a new field of application. Other new uses may be the production of coal logs for pipeline transport and the briquetting of coal fines, organic wastes, biomass, and other opportunity fuels.

Pietsch, W.

2000-07-01

268

Separation of products from mild coal gasification processes  

SciTech Connect

The primary mild coal gasification product mixture containing noncondensible gas, high-boiling hydrocarbon vapors and entrained fines is difficult to process into the desired pure products: gas, liquids, and dry solids. This challenge for mild coal gasification process development has been studied by surveying the technical literature for suitable separations processes and for similar issues in related processes. The choice for a first-stage solids separation step is standard cyclones, arranged in parallel trains for large-volume applications in order to take advantage of the higher separation efficiency of smaller cyclones. However, mild gasification pilot-plant data show entrainment of ultrafine particles for which standard cyclones have poor separation efficiency. A hot secondary solids separation step is needed for the ultrafine entrainment in order to protect the liquid product from excessive amounts of contaminating solids. The secondary solids separation step is similar to many high-temperature flue-gas applications with an important complicating condition: Mild gasifier vapors form coke on surfaces in contact with the vapors. Plugging of the filter medium by coke deposition is concluded to be the main product separation problem for mild gasification. Three approaches to solution of this problem are discussed in the order of preference: (1) a barrier filter medium made of a perforated foil that is easy to regenerate, (2) a high-efficiency cyclone coupled with recycle of a solids-containing tar fraction for coking/cracking in the gasifier, and (3) a granular moving bed filter with regeneration of the bed material. The condensation of oil vapors diluted by noncondensible gas is analyzed thermodynamically, and the conclusion is that existing commercial oil fractionator designs are adequate as long as the vapor stream does not contain excessive amounts of solids. 34 refs., 4 figs.

Wallman, P.H.

1991-09-11

269

A study of the interfacial chemistry of pyrite and coal in fine coal cleaning using flotation  

SciTech Connect

Surface oxidation, surface charge, and flotation properties have been systematically studied for coal, coal-pyrite and ore-pyrite. Electrochemical studies show that coal-pyrite exhibits much higher and more complex surface oxidation than ore-pyrite and its oxidation rate depends strongly on the carbon/coal content. Flotation studies indicate that pyrites have no self-induced floatability. Fuel oil significantly improves the floatability of coal and induces considerable flotation for coal-pyrite due to the hydrophobic interaction of fuel oil with the carbon/coal inclusions on the pyrite surface. Xanthate is a good collector for ore-pyrite but a poor collector for coal and coal-pyrite. The results from thermodynamic calculations, flotation and zeta potential measurements show that iron ions greatly affect the flotation of pyrite with xanthate and fuel oil. Various organic and inorganic chemicals have been examined for depressing coal-pyrite. It was found, for the first time, that sodium pyrophosphate is an effective depressant for coal-pyrite. Solution chemistry shows that pyrophosphate reacts with iron ions to form stable iron pyrophosphate complexes. Using pyrophosphate, the complete separation of pyrite from coal can be realized over a wide pH range at relatively low dosage.

Jiang, C.

1993-12-31

270

CHEMICAL AND BIOLOGICAL CHARACTERIZATION OF LEACHATES FROM COAL SOLID WASTES  

EPA Science Inventory

The report gives results of the chemical and mineralogical characterization of coal solid wastes. The wastes included three Lurgi gasification ashes, mineral residues from the SRC-1 and H-Coal liquefaction processes, two chars, two coal-cleaning residues, and a fly-ash-and-water-...

271

Novel use of residue from direct coal liquefaction process  

SciTech Connect

Direct coal liquefaction residue (DCLR) is, commonly, designed to be used as a feed stock for gasification or combustion. Use of DCLR as a value added product is very important for improving overall economy of direct coal liquefaction processes. This study shows that the DCLR may be used as a pavement asphalt modifier. The modification ability is similar to that of Trinidad Lake Asphalt (TLA), a superior commercial modifier. Asphalts modified by two DCLRs meet the specifications of ASTM D5710 and BSI BS-3690 designated for the TLA-modified asphalts. The required addition amount for the DCLRs tested is less than that for TLA due possibly to the high content of asphaltene in DCLRs. Different compatibility was observed for the asphalts with the same penetration grade but from the different origin. Different components in the DCLR play different roles in the modification. Positive synergetic effects among the fractions were observed, which may due to the formation of the stable colloid structure. Unlike polymer-type modifier, the structure of asphalt-type modifier has a similarity with petroleum asphalts which favors the formation of a stable dispersed polar fluid (DPF) colloid structure and improves the performance of pavement asphalt. 12 refs., 1 fig., 6 tabs.

Jianli Yang; Zhaixia Wang; Zhenyu Liu; Yuzhen Zhang [Chinese Academy of Sciences, Taiyuan (China). State Key Laboratory of Coal Conversion

2009-09-15

272

Introduction of clean coal technology in Japan  

SciTech Connect

Coal is an abundant resource, found throughout the world, and inexpensive and constant in price. For this reason, coal is expected to play a role as one of the energy supply sources in the world. The most critical issues to promote utilization of coal are to decrease the environmental load. In this report, the history, outline and recent developments of the clean coal technology in Japan, mainly the thermal power generation technology are discussed. As recent topics, here outlined first is the technology against global warming such as the improvement of steam condition for steam turbines, improvement of power generation efficiency by introducing combined generation, carbon neutral combined combustion of biomass, and carbon dioxide capture and storage (CCS) technology. Also introduced are outlines of Japanese superiority in application technology against NOx and SO{sub 2} which create acid rain, development status of the technical improvement in the handling method for coal which is a rather difficult solid-state resource, and utilization of coal ash.

Takashi Kiga [Japan Coal Energy Center (JCOAL), Tokyo (Japan). R and D Department

2008-01-15

273

Emission Control of SO2 by Dry Coal-Cleaning and Bio-Briquette Technology  

Microsoft Academic Search

In China, the large amount of sulfur dioxide and dust discharged from the combustion of low-grade raw coal causes severe air pollution and acid rain. Therefore, the need to control the emission of such pollutants is urgent. It is well known that wet coal-cleaning technology is used to prepare clean coal from low-grade raw coal containing large amounts of sulfur

K. Sakamoto; Y. Terauchi; O. Ishitani; M. Kamide; Q. Wang

2001-01-01

274

Synthetic fuels handbook: properties, process and performance  

SciTech Connect

The handbook is a comprehensive guide to the benefits and trade-offs of numerous alternative fuels, presenting expert analyses of the different properties, processes, and performance characteristics of each fuel. It discusses the concept systems and technology involved in the production of fuels on both industrial and individual scales. Chapters 5 and 7 are of special interest to the coal industry. Contents: Chapter 1. Fuel Sources - Conventional and Non-conventional; Chapter 2. Natural Gas; Chapter 3. Fuels From Petroleum and Heavy Oil; Chapter 4. Fuels From Tar Sand Bitumen; Chapter 5. Fuels From Coal; Chapter 6. Fuels From Oil Shale; Chapter 7. Fuels From Synthesis Gas; Chapter 8. Fuels From Biomass; Chapter 9. Fuels From Crops; Chapter 10. Fuels From Wood; Chapter 11. Fuels From Domestic and Industrial Waste; Chapter 12. Landfill Gas. 3 apps.

Speight, J. [University of Utah, UT (United States)

2008-07-01

275

Reducing the moisture content of clean coals  

SciTech Connect

Volume four contains the results of an Empire State Electric Energy Research corporation and Electric Power Research Institute (EPRI) funded investigation to evaluate the effects and economics of applying ultrasonic waves to commercial-scale dewatering and classifying of fine coal. Pre-treating minus 28 mesh Upper Freeport Seam coal using an ultrasonic tray device improved subsequent dewatering by a vacuum disc filter after thickening in a cyclone, but it did not improve dewatering by a screen-bowl centrifuge after cycloning. Dewatering of Pittsburgh Seam coal also improved when the coal was ultrasonically treated, but it only manifested during thickening in the cyclone. Cycloning also increased the removal of fine, high-ash content clay particles from Pittsburgh Seam coal. In contrast, ultrasonically-treating Upper Freeport Seam coal did not improve subsequent classifying by a rapped sieve bend. Based on a specific example of results in this test work for Upper Freeport Seam coal, using an ultrasonic tray to aid dewatering of finely-sized coal can be economically beneficial. For other coals and dewatering devices, however, the economics for using ultrasonic trays to enhance fine coal dewatering will differ.

Raleigh, C.E. (CQ, Inc., Homer City, PA (United States))

1992-11-01

276

Physical aspects of deposition from coal-water fuels under gas turbine conditions  

Microsoft Academic Search

Deposition, erosion, and corrosion (DEC) experiments were conducted using three coal-water fuels (CWF) in a staged subscale turbine combustor operated at conditions of a recuperated turbine. This rich-quench-lean (RQL) combustor appears promising for reducing NO levels to acceptable levels for future turbines operating with CWF. Specimens were exposed in two test sections to the combustion products from the RQL combustor.

R. A. Wenglarz; R. A. Jr. Fox

1990-01-01

277

Evaluation of coal pretreatment prior to co-processing  

SciTech Connect

The Western Research Institute is currently developing a mild gasification process for the recovery of a stabilized char product for use as a fuel. A liquid product of limited value is produced during the mild gasification process that may be suited as a co-processing vehicle for coal-oil co-processing. Research was conducted to evaluate co-processing of this mild gasification liquid with coal. The two major areas of research discussed in this report are: (1) coal pretreatment with a coal-derived liquid to induce coal swelling and promote catalyst dispersion and (2) co-processing coal that has been thermally pretreated in the presence of the mild gasification liquid. The results of the investigation to evaluate co-processing of coal that has been thermally pretreated in the presence of the mild gasification liquid indicate that the thermal pretreatment adversely affected the coal-oil co-processing under hydrogen pressure. Thermally pretreated coals co-processed under a hydrogen atmosphere and without benefit of catalyst exhibited about 86 wt % conversion as compared to 96 wt % for coal that was only thermally dried. The addition of the iron pentacarbonyl catalyst precursor to the thermally pretreated coals did improve the conversion to near that of the dried coal. Results from analysis of the product obtained from co-processing the Illinois No. 6 coal showed it was upgraded in terms of oxygen content and hydrogen to carbon atomic ratio when compared to the mild gasification liquid.

Guffey, F.D.; Barbour, F.A.; Blake, R.F.

1991-12-01

278

COMPUTER ECONOMICS OF PHYSICAL COAL CLEANING AND FLUE GAS DESULFURIZATION. FINAL REPORT  

EPA Science Inventory

The report describes a computer model developed by TVA to simulate the performance and determine the economics of coal cleaning, or coal cleaning combined with flue gas desulfurization (FGD), for power plant emission control processes over a wide range of user-specified condition...

279

Advanced coal-fueled gas turbine systems  

SciTech Connect

Several technology advances since the early coal-fueled turbine programs that address technical issues of coal as a turbine fuel have been developed in the early 1980s: Coal-water suspensions as fuel form, improved methods for removing ash and contaminants from coal, staged combustion for reducing NO{sub x} emissions from fuel-bound nitrogen, and greater understanding of deposition/erosion/corrosion and their control. Several Advanced Coal-Fueled Gas Turbine Systems programs were awarded to gas turbine manufacturers for for components development and proof of concept tests; one of these was Allison. Tests were conducted in a subscale coal combustion facility and a full-scale facility operating a coal combustor sized to the Allison Model 501-K industrial turbine. A rich-quench-lean (RQL), low nitrogen oxide combustor design incorporating hot gas cleanup was developed for coal fuels; this should also be applicable to biomass, etc. The combustor tests showed NO{sub x} and CO emissions {le} levels for turbines operating with natural gas. Water washing of vanes from the turbine removed the deposits. Systems and economic evaluations identified two possible applications for RQL turbines: Cogeneration plants based on Allison 501-K turbine (output 3.7 MW(e), 23,000 lbs/hr steam) and combined cycle power plants based on 50 MW or larger gas turbines. Coal-fueled cogeneration plant configurations were defined and evaluated for site specific factors. A coal-fueled turbine combined cycle plant design was identified which is simple, compact, and results in lower capital cost, with comparable efficiency and low emissions relative to other coal technologies (gasification, advanced PFBC).

Wenglarz, R.A.

1994-08-01

280

The Mesaba Energy Project: Clean Coal Power Initiative, Round 2  

SciTech Connect

The Mesaba Energy Project is a nominal 600 MW integrated gasification combine cycle power project located in Northeastern Minnesota. It was selected to receive financial assistance pursuant to code of federal regulations (?CFR?) 10 CFR 600 through a competitive solicitation under Round 2 of the Department of Energy?s Clean Coal Power Initiative, which had two stated goals: (1) to demonstrate advanced coal-based technologies that can be commercialized at electric utility scale, and (2) to accelerate the likelihood of deploying demonstrated technologies for widespread commercial use in the electric power sector. The Project was selected in 2004 to receive a total of $36 million. The DOE portion that was equally cost shared in Budget Period 1 amounted to about $22.5 million. Budget Period 1 activities focused on the Project Definition Phase and included: project development, preliminary engineering, environmental permitting, regulatory approvals and financing to reach financial close and start of construction. The Project is based on ConocoPhillips? E-Gas? Technology and is designed to be fuel flexible with the ability to process sub-bituminous coal, a blend of sub-bituminous coal and petroleum coke and Illinois # 6 bituminous coal. Major objectives include the establishment of a reference plant design for Integrated Gasification Combined Cycle (?IGCC?) technology featuring advanced full slurry quench, multiple train gasification, integration of the air separation unit, and the demonstration of 90% operational availability and improved thermal efficiency relative to previous demonstration projects. In addition, the Project would demonstrate substantial environmental benefits, as compared with conventional technology, through dramatically lower emissions of sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, particulate matter and mercury. Major milestones achieved in support of fulfilling the above goals include obtaining Site, High Voltage Transmission Line Route, and Natural Gas Pipeline Route Permits for a Large Electric Power Generating Plant to be located in Taconite, Minnesota. In addition, major pre-construction permit applications have been filed requesting authorization for the Project to i) appropriate water sufficient to accommodate its worst case needs, ii) operate a major stationary source in compliance with regulations established to protect public health and welfare, and iii) physically alter the geographical setting to accommodate its construction. As of the current date, the Water Appropriation Permits have been obtained.

Stone, Richard; Gray, Gordon; Evans, Robert

2014-07-31

281

Feasibility of producing a low-Btu gas from coal/briquetted coal fines  

SciTech Connect

In order to provide an essentially non-interruptible, plant-controlled, alternate fuel supply for the Noranda Aluminum, Inc. New Madrid, Missouri aluminum reduction plant, a study was commissioned by the DOE to develop a conceptual plant design to utilize coal/coal briquettes to produce Low Btu fuel gas (herein referred to as LBG). LBG equal to 1330 MM Btu per day (equivalent to 1330 M SCF per day Natural Gas) was projected to be produced from 84 tons per day of Illinois No. 6 coal (or 45% coal blended with 55% coal briquettes bonded with coal tar pitch binder) in one Wellman-Galusha gasifier unit. The LBG produced by this integrated processing plant is cooled, cleaned, and desulfurized to meet EPA requirements, dehydrated after compression, and odorized before transmission through a 6000 foot long pipeline to the aluminum reduction plant. Gas costs developed for a one gasifier installation show that without briquetting the net production cost for LBG is $5.07 per million Btu, while the cost with briquetting (including the coal tar pitch binder) increases the net production cost to $6.00 per million Btu. However, to obtain a 15% discounted cash flow the selling price would have to be set at $6.51/MM Btu and $7.78/MM Btu, respectively, with all values based on coal at $29.50/ton and full by-product credits. These unit costs include charges for the 6000 foot long pipeline, and compression costs to deliver the product gas to the aluminum plant's users. The financial attractiveness of this venture must be predicated on the anticipated increases in the cost of natural gas, propane and fuel oil.

Not Available

1981-09-01

282

Methodology for comparing the health effects of electricity generation from uranium and coal fuels  

SciTech Connect

A methodology was developed for comparing the health risks of electricity generation from uranium and coal fuels. The health effects attributable to the construction, operation, and decommissioning of each facility in the two fuel cycle were considered. The methodology is based on defining (1) requirement variables for the materials, energy, etc., (2) effluent variables associated with the requirement variables as well as with the fuel cycle facility operation, and (3) health impact variables for effluents and accidents. The materials, energy, etc., required for construction, operation, and decommissioning of each fuel cycle facility are defined as primary variables. The materials, energy, etc., needed to produce the primary variable are defined as secondary requirement variables. Each requirement variable (primary, secondary, etc.) has associated effluent variables and health impact variables. A diverging chain or tree is formed for each primary variable. Fortunately, most elements reoccur frequently to reduce the level of analysis complexity. 6 references, 11 figures, 6 tables.

Rhyne, W.R.; El-Bassioni, A.A.

1981-12-08

283

Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 March 1995--31 May 1995  

SciTech Connect

Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a run-of-mine coal sample collected from Amax Coal Company`s Delta Coal mine using column flotation and an enhanced gravity separator as separate units and in circuitry arrangements. The {minus}60 mesh run-of-mine sample having an ash content of about 22% was cleaned to 6% while achieving a very high energy recovery of about 87% and a sulfur rejection value of 53% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Packed-Column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

Honaker, R.Q.; Paul, B.C.; Mohanty, M.K.; Wang, D.

1995-12-31

284

Formulation and evaluation of highway transportation fuels from shale and coal oils: project identification and evaluation of optimized alternative fuels. Second annual report, March 20, 1980-March 19, 1981. [Broadcut fuel mixtures of petroleum, shale, and coal products  

SciTech Connect

Project work is reported for the formulation and testing of diesel and broadcut fuels containing components from petroleum, shale oil, and coal liquids. Formulation of most of the fuels was based on refinery modeling studies in the first year of the project. Product blends were prepared with a variety of compositions for use in this project and to distribute to other, similar research programs. Engine testing was conducted in a single-cylinder CLR engine over a range of loads and speeds. Relative performance and emissions were determined in comparison with typical petroleum diesel fuel. With the eight diesel fuels tested, it was found that well refined shale oil products show only minor differences in engine performance and emissions which are related to differences in boiling range. A less refined coal distillate can be used at low concentrations with normal engine performance and increased emissions of particulates and hydrocarbons. Higher concentrations of coal distillate degrade both performance and emissions. Broadcut fuels were tested in the same engine with variable results. All fuels showed increased fuel consumption and hydrocarbon emissions. The increase was greater with higher naphtha content or lower cetane number of the blends. Particulates and nitrogen oxides were high for blends with high 90% distillation temperatures. Operation may have been improved by modifying fuel injection. Cetane and distillation specifications may be advisable for future blends. Additional multi-cylinder and durability testing is planned using diesel fuels and broadcut fuels. Nine gasolines are scheduled for testing in the next phase of the project.

Sefer, N.R.; Russell, J.A.

1981-12-01

285

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal. 4 figs.

Szymocha, K.; Ignasiak, B.; Pawlak, W.; Kulik, C.; Lebowitz, H.E.

1997-02-11

286

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other mineral particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal. 4 figs.

Szymocha, K.; Ignasiak, B.; Pawlak, W.; Kulik, C.; Lebowitz, H.E.

1995-12-05

287

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal.

Szymocha, Kazimierz (Edmonton, CA); Ignasiak, Boleslaw (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Kulik, Conrad (Newark, CA); Lebowitz, Howard E. (Mountain View, CA)

1995-01-01

288

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal.

Szymocha, Kazimierz (Edmonton, CA); Ignasiak, Boleslaw (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Kulik, Conrad (Newark, CA); Lebowitz, Howard E. (Mountain View, CA)

1997-01-01

289

ASSESSMENT OF COAL CLEANING TECHNOLOGY: FINAL REPORT  

EPA Science Inventory

The report gives results of tests at seven coal preparation plants to evaluate the performance of froth flotation cells and dense-medium cyclones in removing ash and sulfur (S) from fine coal (Minus 28 mesh). Flotation circuits tested at four plants showed substantial reductions ...

290

Proof of concept for integrating oxy-fuel combustion and the removal of all pollutants from a coal fired flame  

SciTech Connect

The USDOE/Albany Research Center and Jupiter Oxygen Corporation, working together under a Cooperative Research and Development Agreement, have demonstrated proof-of-concept for the integration of Jupiters oxy-fuel combustion and an integrated system for the removal of all stack pollutants, including CO2, from a coal-fired flame. The components were developed using existing process technology with the addition of a new oxy-coal combustion nozzle. The results of the test showed that the system can capture SOx, NOx, particulates, and even mercury as a part of the process of producing liquefied CO2 for sequestration. This is part of an ongoing research project to explore alternative methods for CO2 capture that will be applicable to both retrofit and new plant construction.

Ochs, Thomas L.; Patrick, Brian (Jupiter Oxygen Corp.); Oryshchyn, Danylo B.; Gross, Alex (Jupiter Oxygen Corp.); Summers, Cathy A.; Simmons, William (CoalTeck LLC); Schoenfield, Mark (Jupiter Oxygen Corp.); Turner, Paul C.

2005-01-01

291

Synthesis and analysis of jet fuels from shale oil and coal syncrudes  

NASA Technical Reports Server (NTRS)

The technical problems involved in converting a significant portion of a barrel of either a shale oil or coal syncrude into a suitable aviation turbine fuel were studied. TOSCO shale oil, H-Coal and COED coal syncrudes were the starting materials. They were processed by distillation and hydrocracking to produce two levels of yield (20 and 40 weight percent) of material having a distillation range of approximately 422 to 561 K (300 F to 550 F). The full distillation range 311 to 616 K (100 F to 650 F) materials were hydrotreated to meet two sets of specifications (20 and 40 volume percent aromatics, 13.5 and 12.75 weight percent H, 0.2 and 0.5 weight percent S, and 0.1 and 0.2 weight percent N). The hydrotreated materials were distilled to meet given end point and volatility requirements. The syntheses were carried out in laboratory and pilot plant equipment scaled to produce thirty-two 0.0757 cu m (2-gal)samples of jet fuel of varying defined specifications. Detailed analyses for physical and chemical properties were made on the crude starting materials and on the products.

Antoine, A. C.; Gallagher, J. P.

1976-01-01

292

RESEARCH ON CARBON PRODUCTS FROM COAL USING AN EXTRACTIVE PROCESS  

SciTech Connect

This report presents the results of a one-year effort directed at the exploration of the use of coal as a feedstock for a variety of industrially-relevant carbon products. The work was basically divided into three focus areas. The first area dealt with the acquisition of laboratory equipment to aid in the analysis and characterization of both the raw coal and the coal-derived feedstocks. Improvements were also made on the coal-extraction pilot plant which will now allow larger quantities of feedstock to be produced. Mass and energy balances were also performed on the pilot plant in an attempt to evaluate the scale-up potential of the process. The second focus area dealt with exploring hydrogenation conditions specifically aimed at testing several less-expensive candidate hydrogen-donor solvents. Through a process of filtration and vacuum distillation, viable pitch products were produced and evaluated. Moreover, a recycle solvent was also isolated so that the overall solvent balance in the system could be maintained. The effect of variables such as gas pressure and gas atmosphere were evaluated. The pitch product was analyzed and showed low ash content, reasonable yield, good coking value and a coke with anisotropic optical texture. A unique plot of coke yield vs. pitch softening point was discovered to be independent of reaction conditions or hydrogen-donor solvent. The third area of research centered on the investigation of alternate extraction solvents and processing conditions for the solvent extraction step. A wide variety of solvents, co-solvents and enhancement additives were tested with varying degrees of success. For the extraction of raw coal, the efficacy of the alternate solvents when compared to the benchmark solvent, N-methyl pyrrolidone, was not good. However when the same coal was partially hydrogenated prior to solvent extraction, all solvents showed excellent results even for extractions performed at room temperature. Standard analyses of the extraction products indicated that they had the requisite properties of viable carbon-product precursors.

Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo; Chong Chen; Brian Bland; David Fenton

2002-03-31

293

A new kind of fuel composed of water/coal/hydrocarbon  

SciTech Connect

A new type of water based synfuel composed of coal powder-oil-water (COWM) mixture has demonstrated as a promising clean fuel. This kind of fuel can offer several advantages over existed oil alternative fuel such as coal water mixture and coal oil mixture in many respects, for example, fire resistance; lower ignition point than coal water mixture, improving combustion efficiency due to microexplosion and water gas process occurring during combustion; low viscosity for fuel atomization through nozzle, etc. The most important point is that COWM can be used in the oil boiler without reconstruction of boiler and nozzle. Different kinds of water based COWM with light and heavy oil were prepared by adding suitable dispersants and emulsifiers. The electroconductivity measurement was used to distinguish the type of COWM. The influence of ratio of components, nature of surfactants on the rheological properties and stability of COWM have been investigated.

Fu, X.; Guo, D.; Jiang, L. [Academia Sinica, Beijing (China). Inst. of Photographic Chemistry

1996-12-31

294

Catalyst for coal liquefaction process  

DOEpatents

An improved catalyst for a coal liquefaction process; e.g., the H-Coal Process, for converting coal into liquid fuels, and where the conversion is carried out in an ebullated-catalyst-bed reactor wherein the coal contacts catalyst particles and is converted, in addition to liquid fuels, to gas and residual oil which includes preasphaltenes and asphaltenes. The improvement comprises a catalyst selected from the group consisting of the oxides of nickel molybdenum, cobalt molybdenum, cobalt tungsten, and nickel tungsten on a carrier of alumina, silica, or a combination of alumina and silica. The catalyst has a total pore volume of about 0.500 to about 0.900 cc/g and the pore volume comprises micropores, intermediate pores and macropores, the surface of the intermediate pores being sufficiently large to convert the preasphaltenes to asphaltenes and lighter molecules. The conversion of the asphaltenes takes place on the surface of micropores. The macropores are for metal deposition and to prevent catalyst agglomeration. The micropores have diameters between about 50 and about 200 angstroms (.ANG.) and comprise from about 50 to about 80% of the pore volume, whereas the intermediate pores have diameters between about 200 and 2000 angstroms (.ANG.) and comprise from about 10 to about 25% of the pore volume, and the macropores have diameters between about 2000 and about 10,000 angstroms (.ANG.) and comprise from about 10 to about 25% of the pore volume. The catalysts are further improved where they contain promoters. Such promoters include the oxides of vanadium, tungsten, copper, iron and barium, tin chloride, tin fluoride and rare earth metals.

Huibers, Derk T. A. (Pennington, NJ); Kang, Chia-Chen C. (Princeton, NJ)

1984-01-01

295

Household Air Pollution from Coal and Biomass Fuels in China: Measurements, Health Impacts, and Interventions  

PubMed Central

Objective Nearly all Chinas rural residents and a shrinking fraction of urban residents use solid fuels (biomass and coal) for household cooking and/or heating. Consequently, global meta-analyses of epidemiologic studies indicate that indoor air pollution from solid fuel use in China is responsible for approximately 420,000 premature deaths annually, more than the approximately 300,000 attributed to urban outdoor air pollution in the country. Our objective in this review was to help elucidate the extent of this indoor air pollution health hazard. Data sources We reviewed approximately 200 publications in both Chinese- and English-language journals that reported health effects, exposure characteristics, and fuel/stove intervention options. Conclusions Observed health effects include respiratory illnesses, lung cancer, chronic obstructive pulmonary disease, weakening of the immune system, and reduction in lung function. Arsenic poisoning and fluorosis resulting from the use of poisonous coal have been observed in certain regions of China. Although attempts have been made in a few studies to identify specific coal smoke constituents responsible for specific adverse health effects, the majority of indoor air measurements include those of only particulate matter, carbon monoxide, sulfur dioxide, and/or nitrogen dioxide. These measurements indicate that pollution levels in households using solid fuel generally exceed Chinas indoor air quality standards. Intervention technologies ranging from simply adding a chimney to the more complex modernized bioenergy program are available, but they can be viable only with coordinated support from the government and the commercial sector. PMID:17589590

Zhang, Junfeng (Jim); Smith, Kirk R.

2007-01-01

296

Cleaning of Indian coals by agglomeration with xylene and hexane  

Microsoft Academic Search

A laboratory scale agglomeration process has been undertaken for cleaning Indian coals using oils namely, xylene and hexane. Maximum organic matter recovery for xylene has been found to be 91.9% whereas with hexane, the value is 54.7% on a dry basis. The highest ash rejection values with xylene (90.7%) and with hexane (89.7%) are almost same. Promising results for rejection

Mrinal K Baruah; Probhat Kotoky; Jyotish Baruah; Gobin C Bora

2000-01-01

297

Ultrafine coal single stage dewatering and briquetting process  

SciTech Connect

The primary goal of the current physical coal cleaning process is to reduce the ash and sulfur content from the coal, that is, to remove the mineral particles from the coal. In order to separate mineral from coal particles efficiently, the finely disseminated mineral matter must be liberated from the coal matrix with the help of an ultrafine grinding operation. The coal becomes very difficult to dewater because of the small particle size produced. Difficulty in coal transportation as well as in its storage and handling at the utility plants are also problems associated with the small coal particles resulting from ultrafine grinding. During this project, several types of coal samples with various particle size distributions have been tested for use in the dewatering and briquetting processes. Furthermore, various bitumen emulsions have been tested to determine the optimum dewatering reagent. These dewatering and pelletizing tests were carried out using a lab-scale hydraulic compacting device. Discharge from the dewatering and briquetting processes was tested to determine compliance with current federal and state requirements. The influence of bitumen emulsion on the sulfur content of coal pellets made were also examined. In addition, a ram extruder which can be operated continuously to simulate a rotary press operation, has been built and is currently being tested for use in the fine coal dewatering and pelletizing process.

Wilson, J.W.; Ding, Y.; Tobey, M. [Univ. of Missouri, Rolla, MO (United States). Mining Engineering Dept.

1995-12-31

298

The Impact of Leachate From Clean Coal Technology Waste on the Stability of Clay and Synthetic Liners  

SciTech Connect

This project was developed to provide design criteria for landfill disposal sites used for sludges such as those generated using the Clean Coal Technologies (CCT) tested at the Public Service Company of Colorado`s Arapahoe Power Plant. The CCT wastes used were produced at the Arapahoe Plant Unit No. 4 that was equipped with the integrated dry NO{sub x}/S{sub 2} emissions control system installed under the Clean Coal Technology (CCT) Program. The investigation emphasized the potential impact of clean coal technology materials (sodium and calcium injection systems, and urea injection) on the permeability and stability characteristics of clay liner materials and the stability of synthetic liner materials. Flexible-wall permeameters were used to determine the hydraulic conductivities (HC) of the clay liner materials impacted by various compactive conditions. Tests were conducted using the waste materials overlying the clay liner materials under wet/dry cycles, freeze/thaw cycles, and over 120-day periods. The impact of CCT materials on the characteristics of the clay liner materials studied in this project was minimal The HC measurements of the waste/clay liner systems were similar to the water/clay liner systems. HC decreased for clay liners compacted at moisture levels slightly higher than optimum (standard Procter) and increased for liners compacted at moisture levels lower than optimum (standard Procter). Although some swelling was evident in the sodium materials, the sludge materials did not have a negative impact on the integrity of the liners over 120-day tests. Wet/dry cycles tended to result in lower HC, while freeze/thaw cycles substantially increased HC for the liners tested.

Brown, T.H. [Western Research Institute, Laramie, WY (United States); Ghate, M. [USDOE Morgantown Energy Technology Center, WV (United States)

1996-12-31

299

Coal-sand attrition system and its importance in fine coal cleaning. Final report  

SciTech Connect

It is known that ultra-fine coals are prerequisite for the deep cleaning of most US coal seams if environmental pollution arising from the use of such coals is to be minimized. Therefore, the production of finely liberated coal particles in conjunction with reduced heavy metal contaminants at low costs is desirable, if not mandatory. The liberation of intimately disseminated impurities from the coal matrix therefore, demands that the material be ground to a high degree of fineness. Similarily, some technologies for coal utilization require superfine particles (i.e., sizes less than ten microns). This implies additional costs for coal preparation plants due to the high energy and media costs associated with fine grinding operations. Besides, there are problems such as severe product contaminations due to media wear and impairment of the quality of coal. Hence, proper choice of grinding media type is important from the viewpoints of cost reduction and product quality. The use of natural quartz sand as grinding media in the comminution of industrial minerals in stirred ball mills has been indicated. The advantages of natural sand compared to steel media include low specific energy inputs, elimination of heavy metal contaminants and low media costs. In this work, the effect of rotor speed, solids concentration and feed-size are studied on four coals in conjunction with silica sand and steel shot. The results obtained are used to evaluate the suitability of silica sands as an alternative grinding media. for coal. Coal-sand and coal-steel systems are compared in terms of specific energy consumption, product fineness, media/wear contaminationanalysis and calorific values, liberation spectrum and particle shape characteristics. In general cleaner flotation concentrate was obtained from coals when they were ground with sand media. The zeta potential of coals was found to be different and lower when they ground with sand.

Mehta, R.K.; Zhu, Qinsheng

1993-08-01

300

Coal-water mixture fuel burner  

DOEpatents

The present invention represents an improvement over the prior art by providing a rotating cup burner arrangement for use with a coal-water mixture fuel which applies a thin, uniform sheet of fuel onto the inner surface of the rotating cup, inhibits the collection of unburned fuel on the inner surface of the cup, reduces the slurry to a collection of fine particles upon discharge from the rotating cup, and further atomizes the fuel as it enters the combustion chamber by subjecting it to the high shear force of a high velocity air flow. Accordingly, it is an object of the present invention to provide for improved combustion of a coal-water mixture fuel. It is another object of the present invention to provide an arrangement for introducing a coal-water mixture fuel into a combustion chamber in a manner which provides improved flame control and stability, more efficient combustion of the hydrocarbon fuel, and continuous, reliable burner operation. Yet another object of the present invention is to provide for the continuous, sustained combustion of a coal-water mixture fuel without the need for a secondary combustion source such as natural gas or a liquid hydrocarbon fuel. Still another object of the present invention is to provide a burner arrangement capable of accommodating a coal-water mixture fuel having a wide range of rheological and combustion characteristics in providing for its efficient combustion. 7 figs.

Brown, T.D.; Reehl, D.P.; Walbert, G.F.

1985-04-29

301

The Clean Air Act impacts on rail coal  

SciTech Connect

These factors are examined in this article. In November 1990, President Bush signed the Clean Air Act amendments of 1990 into law. Title IV, concerning acid rain control, calls for a two-phase reduction in power plant sulfur-dioxide emissions, culminating in a nationwide cap after the year 2000. A large part of this reduction will be obtained through substituting low-sulfur coals for the higher-sulfur fuels now used. Most commentators have characterized this legislation as a boon for low-sulfur coal producers and the railroads serving them. If, as projected, up to one-eighth of existing coal-burning plants shift to more distant suppliers, a surge in rail traffic would ensue. Whether this traffic originates at eastern or western mines, rail carriers would obtain longer hauls and greater coal volumes. We have examined the rail transport implications of the amendments and found that the potential rail benefits may be exaggerated. Although traffic volume will grow, margins on some new traffic are likely to be eroded by continued rate competition and reduced productivity. To satisfy coal transport needs in the 1990s, factors that challenge rail productivity must be recognized and resolved.

Sharp, R.G. (Transport and Management Consultants, Inc., Arlington, VA (United States))

1991-03-01

302

Pure Air`s advanced flue gas desulfurization clean coal project  

Microsoft Academic Search

Pure Air`s Advanced Flue Gas Desulfurization (AFGD) Clean Coal Project successfully completed four and a half years of operation in December 1996 at Northern Indiana Public Service Company`s (NIPSCO) Bailly Generating Station. This project received a $60 million grant from the DOE Clean Coal II program. Included in this was a three year DOE demonstration period. The facility was designed,

John R. Brown

1998-01-01

303

Hydrogen from coal  

NASA Technical Reports Server (NTRS)

Hydrogen production from coal by hydrogasification is described. The process involves the solubilization of coal to form coal liquids, which are hydrogasified to produce synthetic pipeline gas; steam reforming this synthetic gas by a nuclear heat source produces hydrogen. A description is given of the hydrogen plant, its performance, and its effect on the environment.

1975-01-01

304

Continuous method of cleaning a slurry of crushed raw coal  

SciTech Connect

A crushed raw coal washing plant using a plurality of deflector-fitted centrifugal cyclones to produce a washed and dried mixture of clean coarse and fine coal, and fine coal alone, with means to remove refuse and means to recycle clean fine coal slurry byproduct into the raw crushed coal inlet. Each centrifugal cyclone of said system is fitted with an inlet line deflector and equalizer means to create laminar flow and gravity separation whereby low density (1.6 or less) washed coal escapes through a first outlet at the top and refuse drains out of a second outlet at the bottom of said cyclone.

Liller, D. I.

1980-08-12

305

Prospects for production of synthetic liquid fuel from low-grade coal  

NASA Astrophysics Data System (ADS)

In the paper, we compare the energy costs of steam and steam-oxygen gasification technologies for production of synthetic liquid fuel. Results of mathematic simulation and experimental studies on gasification of low-grade coal are presented.

Shevyrev, Sergei; Bogomolov, Aleksandr; Alekssev, Maksim

2015-01-01

306

Physical aspects of deposition from coal-water fuels under gas turbine conditions  

SciTech Connect

Deposition, erosion, and corrosion (DEC) experiments were conducted using three coal-water fuels (CWF) in a staged subscale turbine combustor operated at conditions of a recuperated turbine. This rich-quench-lean (RQL) combustor appears promising for reducing NO{sub x} levels to acceptable levels for future turbines operating with CWF. Specimens were exposed in two test sections to the combustion products from the RQL combustor. The gas and most surface temperatures in the first and second test sections represented temperatures in the first stators and rotors, respectively, of a recuperated turbine. The test results indicate deposition is affected substantially by gas temperature, surface temperature, and unburned carbon due to incomplete combustion. The high rates of deposition observed at first stator conditions showed the need for additional tests to identify CWF coals with lower deposition tendencies and to explore deposition control measures such as hot gas cleanup.

Wenglarz, R.A.; Fox, R.A. Jr. (General Motors Corp., Indianapolis, IN (USA). Allison Gas Turbine Operations)

1990-01-01

307

Catalytic oxidation process cleans volatile organics from exhaust  

SciTech Connect

Unsteady-state catalytic oxidation is the basis of a technology now becoming available in the US for removing volatile organic compounds (VOCs) from industrial exhaust streams. The technology originated in Russia and is being developed for the US market by Monsanto Enviro-Chem Systems, St. Louis. At least 149 of the 189 pollutants identified by EPA are VOCs. EPA estimates that the initial cost to industry for equipment to remove the hazardous materials will be about $350 million. The expected annual maintenance bill to treat the major pollution sources is about $182 million. Catalytic oxidizers are applicable to most, but not all, VOC removal applications. The advantages in most cases are VOC removal efficiencies of at least 99%, half the energy requirement of other systems, low operating temperatures, stable operation with variable flow rates and VOC concentrations, and low capital and operating costs.

Haggin, J.

1994-06-27

308

Chemicals to help coal come clean  

SciTech Connect

Scrubbing methods to capture carbon from power plants are advancing to the demonstration phase. The article gives an update of projects around the world, and the goals and cost of CCS projects. BASF, together with RWE Power and Linde, are working to ensure state of the art integration of the carbon-capture process into a power plant to minimize the penalty in electrical output. A pilot project will test new solvents in an 'advanced amine' system at RWE's power station in Niederaussem, Germany. A pilot unit will soon capture CO{sub 2} from a coal-fired plant of Dow's in South Charleston, WV, USA and Dow has also agreed to build an amines demonstration facility in Belchatow, Poland. Other projects in the USA and Canada are reported. 1 fig.

Thayer, A.M.

2009-07-13

309

POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING  

SciTech Connect

Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both ash- and sulfur-forming minerals from coal. However, most of the processes involve fine grinding and use water as the cleaning medium; therefore, the clean coal products must be dewatered before they can be transported and burned. Unfortunately, dewatering fine coal is costly, which makes it difficult to deploy advanced coal cleaning processes for commercial applications. As a means of avoiding problems associated with the fine coal dewatering, the National Energy Technology Laboratory (NETL) developed a dry coal cleaning process in which mineral matter is separated from coal without using water. In this process, pulverized coal is subjected to triboelectrification before being placed in an electric field for electrostatic separation. The triboelectrification is accomplished by passing a pulverized coal through an in-line mixer made of copper. Copper has a work function that lies between that of carbonaceous material (coal) and mineral matter. Thus, coal particles impinging on the copper wall lose electrons to the metal thereby acquiring positive charges, while mineral matter impinging on the wall gain electrons to acquire negative charges. The charged particles then pass through an electric field where they are separated according to their charges into two or more products depending on the configuration of the separator. The results obtained at NETL showed that it is capable of removing more than 90% of the pyritic sulfur and 70% of the ash-forming minerals from a number of eastern U.S. coals. However, the BTU recoveries were less than desirable. The laboratory-scale batch triboelectrostatic separator (TES) used by NETL relied on adhering charged particles on parallel electrode surfaces and scraping them off. Therefore, its throughput will be proportional to the electrode surface area. If this laboratory device is scaled-up as is, it would suffer from low throughput capacities and high maintenance requirements. In general, surface area-based separators (e.g., shaking tables, magnetic drum separator, electrodynamic separator, etc.) have lower throughput capacities than volume-based separators (e.g., flotation cell, dense-medium bath, cyclones, etc.) by an order of magnitude. Furthermore, the electrodes of the laboratory unit need to be cleaned frequently, creating a high maintenance requirement if it is scaled-up to a commercial unit. The bench-scale continuous TES unit developed at NETL, on the other hand, separates positively and negatively charged particles by splitting the gaseous stream containing these particles in an electric field by means of a flow splitter, so that the oppositely charged particles can be directed into different compartments. This device is fundamentally different from the laboratory unit in that the former is a surface area-based separator, while the latter is a volume-based separator. The bench-scale unit is referred to as an entrained flow separator by the in-house researchers at NETL. Thus, the entrained flow TES unit is a significant improvement over the laboratory unit with regard to throughput capacity. In the present work, the entrained flow separator concept will be utilized for developing a proof-of concept (POC) separator that can be scaled-up to commercial size units. To accomplish this, it is necessary to develop a bench-scale separator that can achieve high Btu recoveries while maintaining the high degree of separation efficiencies. It is the objective of the present investigation to develop an efficient separator by studying the mechanisms of triboelectrification and investigating better ways of separating the charged particles. An important criterion for developing efficient separators is that they not only provide high separation efficiencies but also have high throughput capacities, which are essential ingredients for successful commercialization.

R.H. Yoon; G.H. Luttrell; E.S. Yan; A.D. Walters

2001-04-30

310

HYDROGEN PRODUCTION FOR FUEL CELLS VIA REFORMING COAL-DERIVED METHANOL  

SciTech Connect

Hydrogen can be produced from many feedstocks including coal. The objectives of this project are to establish and prove a hydrogen production pathway from coal-derived methanol for fuel cell applications. This progress report is the ninth report submitted to the DOE reporting on the status and progress made during the course of the project. This report covers the time period of October 1, 2005-December 31, 2005. This quarter saw progress in four areas. These areas are: (1) reformate purification, (2) heat transfer enhancement, (3) autothermal reforming coal-derived methanol degradation test; and (4) model development for fuel cell system integration. The project is on schedule and is now shifting towards the design of an integrated PEM fuel cell system capable of using the coal-derived product. This system includes a membrane clean up unit and a commercially available PEM fuel cell.

Paul A. Erickson

2006-01-01

311

Continuous coal processing method  

NASA Technical Reports Server (NTRS)

A coal pump is provided in which solid coal is heated in the barrel of an extruder under pressure to a temperature at which the coal assumes plastic properties. The coal is continuously extruded, without static zones, using, for example, screw extrusion preferably without venting through a reduced diameter die to form a dispersed spray. As a result, the dispersed coal may be continuously injected into vessels or combustors at any pressure up to the maximum pressure developed in the extrusion device. The coal may be premixed with other materials such as desulfurization aids or reducible metal ores so that reactions occur, during or after conversion to its plastic state. Alternatively, the coal may be processed and caused to react after extrusion, through the die, with, for example, liquid oxidizers, whereby a coal reactor is provided.

Ryason, P. R. (inventor)

1980-01-01

312

Synthesis of dimethyl ether and alternative fuels in the liquid phase from coal-derived synthesis gas  

SciTech Connect

As part of the DOE-sponsored contract Synthesis of Dimethyl Ether and Alternative Fuels in the Liquid Phase from Coal-Derived Syngas'' experimental evaluations of the one-step synthesis of alternative fuels were carried out. The objective of this work was to develop novel processes for converting coal-derived syngas to fuels or fuel additives. Building on a technology base acquired during the development of the Liquid Phase Methanol (LPMEOH) process, this work focused on the development of slurry reactor based processes. The experimental investigations, which involved bench-scale reactor studies, focused primarily on three areas: (1) One-step, slurry-phase syngas conversion to hydrocarbons or methanol/hydrocarbon mixtures using a mixture of methanol synthesis catalyst and methanol conversion catalyst in the same slurry reactor. (2) Slurry-phase conversion of syngas to mixed alcohols using various catalysts. (3) One-step, slurry-phase syngas conversion to mixed ethers using a mixture of mixed alcohols synthesis catalyst and dehydration catalyst in the same slurry reactor. The experimental results indicate that, of the three types of processes investigated, slurry phase conversion of syngas to mixed alcohols shows the most promise for further process development. Evaluations of various mixed alcohols catalysts show that a cesium-promoted Cu/ZnO/Al[sub 2]O[sub 3] methanol synthesis catalyst, developed in Air Products' laboratories, has the highest performance in terms of rate and selectivity for C[sub 2+]-alcohols. In fact, once-through conversion at industrially practical reaction conditions yielded a mixed alcohols product potentially suitable for direct gasoline blending. Moreover, an additional attractive aspect of this catalyst is its high selectivity for branched alcohols, potential precursors to iso-olefins for use in etherification.

Underwood, R.P.

1993-01-01

313

Coal desulfurization process  

NASA Technical Reports Server (NTRS)

A method for chlorinolysis of coal is an organic solvent at a moderate temperautre and atmospheric pressure has been proven to be effective in removing sulfur, particularly the organic sulfur, from coal. Chlorine gas is bubbled through a slurry of moist coal in chlorinated solvent. The chlorinated coal is separated, hydrolyzed and the dechlorinated. Preliminary results of treating a high sulfutr (4.77%S) bituminous coal show that up to 70% organic sulfur, 90% hyritic sulfur and 76% total sulfur can be removed. The treated coal is dechlorinated by heating at 500 C. The presence of moisture helps to remove organic sulfur.

Hsu, G. C.; Gavalas, G. R.; Ganguli, P. S.; Kalfayan, S. H.

1978-01-01

314

C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen  

SciTech Connect

Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.

Gerald P. Huffman

2005-03-31

315

C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN  

SciTech Connect

Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.

Gerald P. Huffman

2004-03-31

316

Clean Coal Technology Programs: Completed Projects (Volume 2)  

SciTech Connect

Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

Assistant Secretary for Fossil Energy

2003-12-01

317

EFFECT OF PHYSICAL COAL CLEANING ON SULFUR CONTENT AND VARIABILITY  

EPA Science Inventory

The report gives results of a statistical analysis of the sulfur content and heating value data for 53 different coal-source/cleaning-plant combinations, both to document the operational effectiveness of commercial coal cleaning plants in reducing sulfur and enhancing heating val...

318

Coal gasification: Kellogg's coal gasification process  

Microsoft Academic Search

Gasification of coal in a bath of molten sodium carbonate through which ; steam is passed is the basis of the Kellogg Coal Gasification process. The bath ; of moiten salt strongly catalyzes the basic steam- coal reaction permi tting ; essentially complete gasificntion of coal at reduced temperature. The molten ; salt can be used to supply heat to

W. C. Schreiner; G. T. Skaperdas

1973-01-01

319

Activity release from damaged fuel during the Paks-2 cleaning tank incident in the spent fuel storage pool  

Microsoft Academic Search

During crud removal operations the integrity of 30 fuel assemblies was lost at high temperature at the unit No. 2 of the Paks NPP. Part of the fission products was released from the damaged fuel into the coolant of the spent fuel storage pool. The gaseous fission products escaped through the chimney from the reactor hall. The volatile and non-volatile

Zoltn Hzer; Emese Szab; Tams Pintr; Ilona Baracska Varj; Tibor Bujts; Gbor Farkas; Nra Vajda

2009-01-01

320

Producing Fuel and Electricity from Coal with Low Carbon Dioxide Emissions  

E-print Network

emitting energy sources(2). In most casesthe latter means a shift away from coal to e.g. natural gas-carbongaseousfuel from coal. Synthesisgas from a coal gasifier is shifted to a gas mixture consistingmainly of H2 and CO2. The CO2 is isolated by a physical absorptionprocess,compressed,and transported by pipeline

321

A fresh look at coal-derived liquid fuels  

SciTech Connect

35% of the world's energy comes from oil, and 96% of that oil is used for transportation. The current number of vehicles globally is estimated to be 700 million; that number is expected to double overall by 2030, and to triple in developing countries. Now consider that the US has 27% of the world's supply of coal yet only 2% of the oil. Coal-to-liquids technologies could bridge the gap between US fuel supply and demand. The advantages of coal-derived liquid fuels are discussed in this article compared to the challenges of alternative feedstocks of oil sands, oil shale and renewable sources. It is argued that pollutant emissions from coal-to-liquid facilities could be minimal because sulfur compounds will be removed, contaminants need to be removed for the FT process, and technologies are available for removing solid wastes and nitrogen oxides. If CO{sub 2} emissions for coal-derived liquid plants are captured and sequestered, overall emissions of CO{sub 2} would be equal or less than those from petroleum. Although coal liquefaction requires large volumes of water, most water used can be recycled. Converting coal to liquid fuels could, at least in the near term, bring a higher level of stability to world oil prices and the global economy and could serve as insurance for the US against price hikes from oil-producing countries. 7 figs.

Paul, A.D. [Benham Companies LLC (USA)

2009-01-15

322

Investigation of operating variables in the fine coal dewatering and briquetting process  

SciTech Connect

Illinois basin coals contain minerals, including pyrite, which are finely disseminated in micron-size particles. To liberate these mineral matters from the coal matrix, an ultra-fine grinding operation is required, followed by a wet physical cleaning process, such as column flotation. However, the resulting product possesses large surface areas that conventional dewatering techniques cannot perform effectively, and this creates transportation, storage and handling problems at utility plants. To take full advantage of these cleaning technologies, a new dewatering and coal consolidation method must be developed at the downstream end of the deep coal-cleaning process. Following an initial study at the University of Missouri-Rolla (UMR), briquetting was chosen to perform the dual purpose of dewatering and consolidating the fine coal. A bitumen-based emulsion, Orimulsion, proved to be an effective binder and dewatering agent in the briquetting process that assisted in the expulsion of water from the fine coal.

Kan, S.W.; Wilson, J.W.; Dharman, T. [Univ. of Missouri, Rolla, MO (United States)

1998-04-01

323

Removal of sulfur from hot coal-derived fuel gases in a high-pressure fluid-bed reactor  

Microsoft Academic Search

Integrated Gasification Combined Cycle (IGSCC) and gasifier\\/molten carbonate fuel cell (MCFC) power plants employing hot-gas cleanup are two of the most promising advanced technologies for producing electric power from coal. A key component of these plants is a hot-gas desulfurization system employing regenerable sorbents capable of removing sulfur-bearing species from coal gasifier gas down to a few parts per million

S. C. Jain; R. P. Gupta; S. K. Gangwal

1992-01-01

324

PHYSICAL COAL CLEANING FOR UTILITY BOILER SO2 EMISSION CONTROL  

EPA Science Inventory

The report examines physical coal cleaning as a control technique for sulfur oxides emissions. It includes an analysis of the availability of low-sulfur coal and of coal cleanable to compliance levels for alternate New Source Performance Standards (NSPS). Various alternatives to ...

325

ASSESSMENT OF PHYSICAL COAL CLEANING PRACTICES FOR SULFUR REMOVAL  

EPA Science Inventory

The report gives results of a study of the current level of coal cleaning activity in the U.S. n 1983, the U.S. DOE's Energy Information Administration (EIA) expanded coal data collection activities to include information on the extent and type of coal preparation conducted in ea...

326

Converting Waste into Clean Renewable Fuel  

E-print Network

gas ­ Gas to liquids conversion (alcohol and FT) · Battelle ­ Coal gasification ­ In-situ Gasification ­ Waste and biomass gasification ­ Standard cleaning of synthesis gas ­ Ultra-deep cleaning of synthesis Diagnostics ­ Gas-to-liquids catalyst development ­ High heat transfer catalytic reactor development In

327

Process for electrochemically gasifying coal  

DOEpatents

A process is claimed for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution. 7 figs.

Botts, T.E.; Powell, J.R.

1985-10-25

328

COMPARISON OF PARTICLE SIZE DISTRIBUTIONS AND ELEMENTAL PARTITIONING FROM THE COMBUSTION OF PULVERIZED COAL AND RESIDUAL FUEL OIL  

EPA Science Inventory

The paper gives results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particloe size distributions (PSDs) were determined using atmospheric and low-pressure impaction, electr...

329

Coal liquefaction process  

SciTech Connect

This invention is a process for liquefying coal in at least two stages, comprising (A) heating a slurry comprising a solid particulate coal, and an externally supplied dispersed dissolution catalyst in the presence of hydrogen in a first reaction zone to substantially dissolve the coal and provide a first effluent slurry having a normally liquid portion comprising solvent and dissolved coal and containing undissolved solids and dispersed dissolution catalyst; and (B) contacting at least a portion of said normally liquid portion containing undissolved solids and dispersed dissolution catalyst with hydrogen in a second reaction zone in the presence of a second externally supplied hydrogenation catalyst under hydrogenation conditions, including a temperature lower than the temperature to which said slurry is heated in step (A), to produce a second effluent slurry having a normally liquid portion. Preferably, the dispersed dissolution catalyst in the first hydrogenation zone is added as an emulsion of aqueous soluble compounds of transition elements, E.G. From groups IV-b, V-b, VIb or group VIII of the periodic table.

Dahlberg, A.J.; Rosenthal, J.W.

1983-04-12

330

Development of mixed conducting membranes for clean coal energy delivery  

Microsoft Academic Search

Mixed conducting membranes can be used for the separation of oxygen from air in both coal gasification and oxy-fuel power plants. In this review paper, the basic perovskite and non-perovskite structures, composition, properties and performance are addressed. Two typical perovskite materials, BSCF and LSCF, show promise in industrial applications as their oxygen fluxes are at least one order of magnitude

Adrian Leo; Shaomin Liu; Joo C. Diniz da Costa

2009-01-01

331

Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 December 1994--28 February 1995  

SciTech Connect

Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a PCB feed sample collected from Central Illinois Power`s Newton Power Station using column flotation and an enhanced gravity separator as separate units and in a circuitry arrangement. The PCB feed sample having a low ash content of about 12% was further cleaned to 6% while achieving a very high energy recovery of about 90% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Microcel column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

Honaker, R.Q.; Paul, B.C.; Wang, D.

1995-12-31

332

Regeneration of hydrofluoric acid and selective separation of Si(IV) in a process for producing ultra-clean coal  

Microsoft Academic Search

A technique for selectively separating approximately 65 wt.% of the Si(IV) in coal has been developed. The technique first uses aqueous hydrofluoric acid (HF) to react with aluminosilicates and quartz to form fluoride complexed Al and Si species in solution. Aluminium cations, in the form of Al(NO3)3, are then added to the solution to complex fluoride as AlF2+ and hydrolyse

Karen M. Steel; John W. Patrick

2004-01-01

333

Engineering design and analysis of advanced physical fine coal cleaning technologies  

SciTech Connect

The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- advanced cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., for the period of July through September 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks I - 5 and is a contractor to AspenTech on Task 6.

Gallier, P.W.

1992-10-20

334

Hydrogen from Coal Edward Schmetz  

E-print Network

GenFutureGen Hydrogen Fuel Initiative Hydrogen Fuel Initiative Gasification Fuel Cells Turbines Gasification Fuel Cells-production plant · Hydrogen from Coal Program will coordinate with associated DOE programs in Gasification, Fuel.89 / 0.79 3.98 / 0.54 * Conventional gasification technology assumes Texaco quench gasification; advanced

335

R D for the storage, transport, and handling of coal-based fuels  

SciTech Connect

The product of several advanced physical coal cleaning processes is a dry ultra-fine coal (DC), in the order of 10 microns mean mass diameter. To utilize this fuel commercially, cost-effective, environmentally safe systems must be provided for the storage, transport, and handling of this finely divided form of fuel. The objective of the project described herein is the development of total logistics systems for DC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DC for residential, commercial, and industrial uses. (VC)

Not Available

1990-01-01

336

Assessment of advanced coal gasification processes  

Microsoft Academic Search

A technical assessment of the following advanced coal gasification processes is presented: high throughput gasification (HTG) process single stage high mass flux (HMF) process (CS\\/R) hydrogasification process and the catalytic coal gasification (CCG) process. Each process is evaluated for its potential to produce synthetic natural gas from a bituminous coal. Key similarities, differences, strengths, weaknesses, and potential improvements to each

John McCarthy; Joseph Ferrall; Thomas Charng; John Houseman

1981-01-01

337

CLEANING AND DEGREASING PROCESS CHANGES  

EPA Science Inventory

This guide describes cleaner technologies that can be used to reduce waste in cleaning and degreasing operations. he focus is primarily on process changes that use different technologies for cleaning or eliminate the need for cleaning solvent as part of a production operation. uf...

338

Cleaning Processes across NASA Centers  

NASA Technical Reports Server (NTRS)

All significant surfaces of the hardware must be pre-cleaned to remove dirt, grit, scale, corrosion, grease, oil and other foreign matter prior to any final precision cleaning process. Metallic parts shall be surface treated (cleaned, passivated, pickled and/or coated) as necessary to prevent latent corrosion and contamination.

Hammond, John M.

2010-01-01

339

Coal gasification: New challenge for the Beaumont rotary feeder  

NASA Technical Reports Server (NTRS)

The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

Stelian, J.

1977-01-01

340

33. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), ...  

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

33. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (right) Photographs taken by Joseph E.B. Elliot - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

341

Upgraded Coal Interest Group  

SciTech Connect

The Upgraded Coal Interest Group (UCIG) is an EPRI 'users group' that focuses on clean, low-cost options for coal-based power generation. The UCIG covers topics that involve (1) pre-combustion processes, (2) co-firing systems and fuels, and (3) reburn using coal-derived or biomass-derived fuels. The UCIG mission is to preserve and expand the economic use of coal for energy. By reducing the fuel costs and environmental impacts of coal-fired power generation, existing units become more cost effective and thus new units utilizing advanced combustion technologies are more likely to be coal-fired.

Evan Hughes

2009-01-08

342

Evaluation of the genotoxicity of process stream extracts from a coal gasification system.  

PubMed

Extracts of three complex organic environmental mixtures, two from an experimental coal gasifier (a raw gas and a clean gas sample) and one from a coke oven main, were examined for genotoxicity. Three short-term genotoxicity assay systems were used: Ames Salmonella typhimurium reverse mutation assay, Chinese hamster ovary cell/hypoxanthine-guanine phosphoribosyl transferase (CHO/HGPRT) gene locus mutation assay, and the Chinese hamster lung primary culture/sister chromatid exchange (CHL/SCE) assay. Aroclor-1254-induced rat liver homogenate fraction (S-9) was required to observe genotoxicity in both gene locus mutation assays (CHO/HGPRT and Ames). The relative survival of CHO cells exposed to extracts was highest in cells exposed to clean gas samples, with the raw gas sample being the most cytotoxic either with or without the addition of S-9. All three complex mixtures induced sister chromatid exchanges in primary lung cell cultures without the addition of S-9. The relative genotoxicity ranking of the samples varied between the mammalian and prokaryotic assay systems. Coke oven main extract produced fewer revertants in bacteria than the raw gas sample. However, the coke oven main extract was more genotoxic in the two eukaryotic systems (CHL/SCE and CHO/HGPRT) than was the raw gas sample. The results of all three assays indicate that the cleanup process used in the experimental gasifier was effective in decreasing the genotoxic materials in the process stream. These data also reemphasize the necessity of evaluating genotoxicity of complex mixtures in a variety of short-term systems. PMID:6389110

Shimizu, R W; Benson, J M; Li, A P; Henderson, R F; Brooks, A L

1984-01-01

343

Coal liquefaction process  

DOEpatents

A C.sub.5 -900.degree. F. (C.sub.5 -482.degree. C.) liquid yield greater than 50 weight percent MAF feed coal is obtained in a coal liquefaction process wherein a selected combination of higher hydrogen partial pressure, longer slurry residence time and increased recycle ash content of the feed slurry are controlled within defined ranges.

Carr, Norman L. (Allison Park, PA); Moon, William G. (Cheswick, PA); Prudich, Michael E. (Pittsburgh, PA)

1983-01-01

344

Process for coal liquefaction in staged dissolvers  

DOEpatents

There is described an improved liquefaction process by which coal is converted to a low ash and low sulfur carbonaceous material that can be used as a fuel in an environmentally acceptable manner without costly gas scrubbing equipment. In the process, coal is slurried with a pasting oil, passed through a preheater and at least two dissolvers in series in the presence of hydrogen-rich gases at elevated temperatures and pressures. Solids, including mineral ash and unconverted coal macerals, are separated from the condensed reactor effluent. In accordance with the improved process, the first dissolver is operated at a higher temperature than the second dissolver. This temperature sequence produces improved product selectivity and permits the incorporation of sufficient hydrogen in the solvent for adequate recycle operations.

Roberts, George W. (Emmaus, PA); Givens, Edwin N. (Bethlehem, PA); Skinner, Ronald W. (Allentown, PA)

1983-01-01

345

Highly active catalysts from inexpensive raw materials for coal gasification  

Microsoft Academic Search

The present review article focuses on novel methods of converting inexpensive raw materials to active catalysts for low-temperature coal gasification, which can produce clean fuels and valuable feedstock with high thermal efficiency. Precipitation methods using NH3, urea, and Ca(OH)2 make it possible to prepare active, Cl-free iron catalysts on brown coals from an aqueous solution of FeCl3 as the major

Yasuo Ohtsuka; Kenji Asami

1997-01-01

346

Synchronized droplet size measurements of intermittent coal-water slurry diesel sprays from an electronically-controlled accumulator fuel injection system  

E-print Network

of multiscattering bias was minimal. Coal-water slurry fuel with 50% coal loading by mass containing 5gm volume mean diameter coal particles was used. Injection pressures were ranged from 28 to II 0 MPa. Three different nozzle orifice diameters, 0.2, 0.4, and 0...

Terracina, Dwayne Paul

2012-06-07

347

R D for the storage, transport, and handling of coal-based fuels  

SciTech Connect

The product of several advanced physical coal cleaning processes is a dry, ultrafine coal (DUC), in the order of 10 microns mean mass diameter. Environmentally safe systems must be provided for the storage, transport, and handling of this fuel. The objective of the project is the development of total logistics systems for DUC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DUC for residential, commercial, and industrial uses. Work this quarter entailed: obtaining all of the test coals including 10 lbs of Illinois No. 6 cleaned by the LICADO process. Installation of the test system for the Residential Storage Tank including piping and the components required to recycle the ultrafine coal. Completion of the design of the scale model test of the Industrial/Commercial Storage System. Piping and supports for the porous fluidization plates in the floor of the tanks have been completed. Preliminary results with the Illinois No. 6 coal cleaned by the Bechtel heptane/asphalt process indicate that this material is cohesive and difficult to fluidize. Studies of dune formation have been made with the Illinois No. 6 coal. These data provide information on the minimum velocity which will transport the particles. 11 refs., 18 figs.

Not Available

1990-01-01

348

Brazing as a Means of Sealing Ceramic Membranes for use in Advanced Coal Gasification Processes  

SciTech Connect

Coal is potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong Y.

2006-01-02

349

Brazing as a Means of Sealing Ceramic Membranes for Use in Advanced Coal Gasification Processes  

SciTech Connect

Coal is a potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong

2006-01-31

350

Development and applications of clean coal fluidized bed technology  

SciTech Connect

Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

Eskin, N.; Hepbasli, A. [Ege University, Izmir (Turkey). Faculty of Engineering

2006-09-15

351

Coal liquefaction processes and development requirements analysis for synthetic fuels production  

NASA Technical Reports Server (NTRS)

Focus of the study is on: (1) developing a technical and programmatic data base on direct and indirect liquefaction processes which have potential for commercialization during the 1980's and beyond, and (2) performing analyses to assess technology readiness and development trends, development requirements, commercial plant costs, and projected synthetic fuel costs. Numerous data sources and references were used as the basis for the analysis results and information presented.

1980-01-01

352

Mulled Coal: A beneficiated coal form for use as a fuel or fuel intermediate  

SciTech Connect

During the past quarter Energy International has evaluated additional mull formulations with varying reagent additives, mixing times, and particle sizes. The Environmental Review was completed and conceptual designs developed for the Mull Preparation and CWF Conversion Systems. As these technical developments move toward commercial application, the needs for coordinated efforts and integrated requirements have become increasingly apparent. Systems are vitally needed to integrate energy delivery systems from the raw resource through processing to application and end use. Problems have been encountered in the preparation of conventional coal-water fuels that mutually satisfy the requirements for storage stability, handling, preparation, atomization, combustion, and economics. Experience has been slow in evolving generic technologies or products and coal-specific requirements and specifications continue to dominate the development. Thus, prospects for commercialization remain highly specific to the coal, the processor, and the end use. Developments in advanced beneficiation of coal to meet stringent requirements for low ash and low sulfur can be anticipated to further complicate the problem areas. This is attributable to the beneficiated coal being produced in very fine particles with a high surface area, modified surface characteristics, reduced particle size distribution range, and high inherent moisture.

Not Available

1991-09-01

353

NC Smart Fleet Initiative is supported in part through the Clean Fuels Advanced Technology project with funding from the NC Department of Transportation.  

E-print Network

with funding from the NC Department of Transportation. Smart Fleet Qualification Levels NCSC (and partnersNC Smart Fleet Initiative is supported in part through the Clean Fuels Advanced Technology project additional Clean Transportation Activities in all three categories: o Education, Outreach, and Promotion o

354

Coal conversion and synthetic-fuel production  

NASA Technical Reports Server (NTRS)

Report evaluates potential coal gasification and synthetic-fuel production technologies for 1985 to 1990. Book includes overview of present and future technical and economic potential, ways of evaluating gasification facility designs, discussion of promising processes, characterization of potential markets, and list of available gasification systems.

Bradford, R.; Atkins, W. T.; Bass, R. M.; Dascher, R.; Dunkin, J.; Luce, N.; Seward, W.; Warren, D.

1980-01-01

355

Advanced Coal Conversion Process Demonstration Project. Technical progress report, January 1, 1995--March 31, 1995  

SciTech Connect

This detailed report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project. This U.S. Department of Energy (DOE) Clean Coal Technology Project demonstrates an advanced thermal coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to high-quality, low-sulfur fuel. During this reporting period, the primary focus for the project was to expand market awareness and acceptability for the products and the technology. The use of covered hopper cars has been successful and marketing efforts have focused on this technique. Operational improvements are currently aimed at developing fines marketing systems, increasing throughput capacity, decreasing operation costs, and developing standardized continuous operator training. Testburns at industrial user sites were also conducted. A detailed process description; technical progress report including facility operations/plant production, facility testing, product testing, and testburn product; and process stability report are included. 3 figs., 8 tabs.

NONE

1996-06-01

356

Process for low mercury coal  

DOEpatents

A process for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal.

Merriam, Norman W. (Laramie, WY); Grimes, R. William (Laramie, WY); Tweed, Robert E. (Laramie, WY)

1995-01-01

357

Process for low mercury coal  

DOEpatents

A process is described for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal. 4 figures.

Merriam, N.W.; Grimes, R.W.; Tweed, R.E.

1995-04-04

358

DEVELOPMENT OF OTM SYNGAS PROCESS AND TESTING OF SYNGAS-DERIVED ULTRA-CLEAN FUELS IN DIESEL ENGINES AND FUEL CELLS  

SciTech Connect

This topical report summarizes work accomplished for the Program from January 1 through September 15, 2001 in the following task areas: Task 1--materials development; Task 2--composite element development; Task 3--tube fabrication; Task 4--reactor design and process optimization; Task 5--catalyst development; Task 6--P-1 operation; Task 8--fuels and engine testing; and Task 10--project management. OTM benchmark material, LCM1, exceeds the commercial oxygen flux target and was determined to be sufficiently robust to carry on process development activities. Work will continue on second-generation OTM materials that will satisfy commercial life targets. Three fabrication techniques for composite elements were determined to be technically feasible. These techniques will be studied and a lead manufacturing process for both small and large-scale elements will be selected in the next Budget Period. Experiments in six P-0 reactors, the long tube tester (LTT) and the P-1 pilot plant were conducted. Significant progress in process optimization was made through both the experimental program and modeling studies of alternate reactor designs and process configurations. Three tailored catalyst candidates for use in OTM process reactors were identified. Fuels for the International diesel engine and Nuvera fuel cell tests were ordered and delivered. Fuels testing and engine development work is now underway.

E.T. (Skip) Robinson; James P. Meagher; Ravi Prasad

2001-10-31

359

Jet fuels from synthetic crudes  

NASA Technical Reports Server (NTRS)

An investigation was conducted to determine the technical problems in the conversion of a significant portion of a barrel of either a shale oil or a coal synthetic crude oil into a suitable aviation turbine fuel. Three syncrudes were used, one from shale and two from coal, chosen as representative of typical crudes from future commercial production. The material was used to produce jet fuels of varying specifications by distillation, hydrotreating, and hydrocracking. Attention is given to process requirements, hydrotreating process conditions, the methods used to analyze the final products, the conditions for shale oil processing, and the coal liquid processing conditions. The results of the investigation show that jet fuels of defined specifications can be made from oil shale and coal syncrudes using readily available commercial processes.

Antoine, A. C.; Gallagher, J. P.

1977-01-01

360

Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report  

SciTech Connect

The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

NONE

1995-09-01

361

Process for stabilization of coal liquid fractions  

SciTech Connect

A process is described for stabilizing coal liquid fractions with respect to viscosity increases and gum deposition, comprising: adding cyclohexanol to a coal liquid fraction at a level of from 5 to 25% by weight of the coal liquid, and storing the liquid coal-cyclohexanol mixture in a sealed container.

Davies, G.; El-Toukhy, A.

1986-12-30

362

Coal-fueled diesel locomotive test  

SciTech Connect

The biggest challenges to the development of a commercially-acceptable coal-fueled diesel-electric locomotive are integrating all systems into a working unit that can be operated in railroad service. This involves mainly the following three systems: (1) the multi-cylinder coal-fueled diesel engine, (2) the locomotive and engine controls, and (3) the CWS fuel supply system. Consequently, a workable 12-cylinder coal-fueled diesel engine was considered necessary at this stage to evolve the required locomotive support systems, in addition to gaining valuable multi-cylinder engine operating experience. The CWS fuel used during this project was obtained from Otisca, Inc. (Syracuse, NY). It was prepared from micronized and deashed Kentucky Blue Gem coal to 49.0% coal loading by weight, with less than 1% ash and 5 micron mean diameter particle size. Its higher heating value was analyzed at approximately 34630 kJ/k. Anti-agglomerating additive Triton X-114 was added to the CWS at GE Transportation Systems at 2% of coal weight. The nature of the Otisca CWS fuel makes it inherently more difficult to store, pump, and inject than diesel fuel, since concepts which govern Newtonian or normally viscous liquids do not apply entirely to CWS. Otisca CWS tends to be unstable and to settle in tanks and lines after a period of time, making it necessary to provide a means of agitation during storage. To avoid long term settling problems and to minimize losses, piping velocities were designed to be in the 60-90 m/min range.

Hsu, B.D.; McDowell, R.E.; Confer, G.L.; Basic, S.L.

1993-01-01

363

Coal slurry fuel supply and purge system  

DOEpatents

A coal slurry fuel supply and purge system for a locomotive engines is disclosed which includes a slurry recirculation path, a stand-by path for circulating slurry during idle or states of the engine when slurry fuel in not required by the engine, and an engine header fluid path connected to the stand-by path, for supplying and purging slurry fuel to and from fuel injectors. A controller controls the actuation of valves to facilitate supply and purge of slurry to and from the fuel injectors. A method for supplying and purging coal slurry in a compression ignition engine is disclosed which includes controlling fluid flow devices and valves in a plurality of fluid paths to facilitate continuous slurry recirculation and supply and purge of or slurry based on the operating state of the engine.

McDowell, Robert E. (Fairview, PA); Basic, Steven L. (Hornell, NY); Smith, Russel M. (North East, PA)

1994-01-01

364

Oxy-fuel Combustion and Integrated Pollutant Removal as Retrofit Technologies for Removing CO2 from Coal Fired Power Plants  

SciTech Connect

One third of the US installed capacity is coal-fired, producing 49.7% of net electric generation in 20051. Any approach to curbing CO2 production must consider the installed capacity and provide a mechanism for preserving this resource while meeting CO2 reduction goals. One promising approach to both new generation and retrofit is oxy-fuel combustion. Using oxygen instead of air as the oxidizer in a boiler provides a concentrated CO2 combustion product for processing into a sequestration-ready fluid.... Post-combustion carbon capture and oxy-fuel combustion paired with a compression capture technology such as IPR are both candidates for retrofitting pc combustion plants to meet carbon emission limits. This paper will focus on oxy-fuel combustion as applied to existing coal power plants.

Ochs, T.L.; Oryshchyn, D.B.; Summers, C.A.; Gerdemann, S.J.

2001-01-01

365

Development of an Advanced Fine Coal Suspension Dewatering Process  

SciTech Connect

With the advancement in fine coal cleaning technology, recovery of fine coal (minus 28 mesh) has become an attractive route for the U.S. coal industry. The clean coal recovered using the advanced flotation technology i.e. column flotation, contains on average 20% solids and 80% water, with an average particle size of 35 microns. Fine coal slurry is usually dewatered using a vacuum dewatering technique, providing a material with about 25 to 30 percent moisture. The process developed in this project will improve dewatering of fine (0.6mm) coal slurry to less than 20 percent moisture. Thus, thermal drying of dewatered wet coal will be eliminated. This will provide significant energy savings for the coal industry along with some environmental benefits. A 1% increase in recovery of coal and producing a filter cake material of less than 20 % moisture will amount to energy savings of 1900 trillion Btu/yr/unit. In terms of the amount of coal it will be about 0.8% of the total coal being used in the USA for electric power generation. It is difficult to dewater the fine clean coal slurry to about 20% moisture level using the conventional dewatering techniques. The finer the particle, the larger the surface area and thus, it retains large amounts of moisture on the surface. The coal industry has shown some reluctance in using the advanced coal recovery techniques, because of unavailability of an economical dewatering technique which can provide a product containing less than 20% moisture. The U.S.DOE and Industry has identified the dewatering of coal fines as a high priority problem. The goal of the proposed program is to develop and evaluate a novel two stage dewatering process developed at the University of Kentucky, which involves utilization of two forces, namely, vacuum and pressure for dewatering of fine coal slurries. It has been observed that a fine coal filter cake formed under vacuum has a porous structure with water trapped in the capillaries. When this porous cake is subjected to pressure for a short time, the free water present is released from the filter cake. Laboratory studies have shown that depending on the coal type a filter cake containing about 15% moisture could be obtained using the two-stage filtration technique. It was also noted that applying intermittent breaks in vacuum force during cake formation, which disturbed the cake structure, helped in removing moisture from the filter cakes. In this project a novel approach of cleaning coal using column flotation was also developed. With this approach the feed capacity of the column is increased significantly, and the column was also able to recover coarser size coal which usually gets lost in the process. The outcome of the research benefits the coal industry, utility industry, and indirectly the general public. The benefits can be counted in terms of clean energy, cleaner environment, and lower cost power.

B. K. Parekh; D. P. Patil

2008-04-30

366

Developing clean fuels: Novel techniques for desulfurization  

NASA Astrophysics Data System (ADS)

The removal of sulfur compounds from petroleum is crucial to producing clean burning fuels. Sulfur compounds poison emission control catalysts and are the source of acid rain. New federal regulations require the removal of sulfur in both gasoline and diesel to very low levels, forcing existing technologies to be pushed into inefficient operating regimes. New technology is required to efficiently produce low sulfur fuels. Two processes for the removal of sulfur compounds from petroleum have been developed: the removal of alkanethiols by heterogeneous reaction with metal oxides; and oxidative desulfurization of sulfides and thiophene by reaction with sulfuric acid. Alkanethiols, common in hydrotreated gasoline, can be selectively removed and recovered from a hydrocarbon stream by heterogeneous reaction with oxides of Pb, Hg(II), and Ba. The choice of reactive metal oxides may be predicted from simple thermodynamic considerations. The reaction is found to be autocatalytic, first order in water, and zero order in thiol in the presence of excess oxide. The thiols are recovered by reactive extraction with dilute oxidizing acid. The potential for using polymer membrane hydrogenation reactors (PEMHRs) to perform hydrogenation reactions such as hydrodesulfurization is explored by hydrogenating ketones and olefins over Pt and Au group metals. The dependence of reaction rate on current density suggests that the first hydrogen addition to the olefin is the rate limiting step, rather than the adsorption of hydrogen, for all of the metals tested. PEMHRs proved unsuccessful in hydrogenating sulfur compounds to perform HDS. For the removal of sulfides, a two-phase reactor is used in which concentrated sulfuric acid oxidizes aromatic and aliphatic sulfides present in a hydrocarbon solvent, generating sulfoxides and other sulfonated species. The polar oxidized species are extracted into the acid phase, effectively desulfurizing the hydrocarbon. A reaction scheme is proposed for this system and is justified with a thermodynamic analysis and an experimental determination of the reaction rate law.

Nehlsen, James P.

367

Cooperative research program in coal liquefaction. Quarterly report, May 1, 1993--October 31, 1993  

SciTech Connect

This report summarizes progress in four areas of research under the general heading of Coal Liquefaction. Results of studies concerning the coliquefaction of coal with waste organic polymers or chemical products of these polymers were reported. Secondly, studies of catalytic systems for the production of clean transportation fuels from coal were discussed. Thirdly, investigations of the chemical composition of coals and their dehydrogenated counterparts were presented. These studies were directed toward elucidation of coal liquefaction processes on the chemical level. Finally, analytical methodologies developed for in situ monitoring of coal liquefaction were reported. Techniques utilizing model reactions and methods based on XAFS, ESR, and GC/MS are discussed.

Hoffman, G.P. [ed.

1994-07-01

368

Micro-agglomerate flotation for deep cleaning of coal. Final report  

SciTech Connect

The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 {micro}m) needed to achieve adequate liberation of the mineral matter from the coal matrix. In this investigation a hybrid process--Micro-agglomerate flotation--which is a combination of oil-agglomeration and froth flotation was studied. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles and to use froth flotation to separate these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units will be relatively large agglomerates (30--50 {micro}m in size) rather than fine coal particles (1--10 {micro}m) the problems of froth overload and water/mineral carryover should be significantly alleviated. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is demonstrated in this study that the process is very sensitive to fluctuations in operating parameters. It is necessary to maintain precise control over the chemistry of the liquid phases as well as the agitation conditions in order to promote selectivity. Both kinetics as well as thermodynamic factors play a critical role in determining overall system response.

Chander, S.; Hogg, R.

1997-01-15

369

Coal surface control for advanced physical fine coal cleaning technologies. Final report, September 19, 1988--August 31, 1992  

SciTech Connect

This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO{sub 2} emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R&D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

1992-12-31

370

TOXIC SUBSTANCES FROM COAL COMBUSTION  

SciTech Connect

The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environ-mental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 January 1999 to 31 March 1999. During this period, a full Program Review Meeting was held at the University of Arizona. At this meeting, the progress of each group was reviewed, plans for the following 9 month period were discussed, and action items (principally associated with the transfer of samples and reports among the various investigators) were identified.

Kolker, A.; Sarofim, A.F.; Palmer, C.A.; Huggins, F.E.; Huffman, G.P.; Lighty, J.; Veranth, J.; Helble, J.J.; Wendt, J.O.L.; Ames, M.R.; Finkelman, R.; Mamani-Paco, M.; Sterling, R.; Mroczkowsky, S.J.; Panagiotou, T.; Seames, W.

1999-05-10

371

Chemical cleaning of coal by molten caustic leaching after pretreatment by low-temperature devolatilization  

Microsoft Academic Search

Pretreatment of coal by devolatization at temperatures ranging from about 420.degree. C. to about 450.degree. C. for from about 10 minutes to about 30 minutes before leaching with molten caustic leads to a significant reduction in carbonate formation, greatly reducing the cost of cleaning coal on a per ton basis.

Colin D. Chriswell; Surender M. Kaushik; Navin D. Shah; Richard Markuszewski

1989-01-01

372

Ultra-clean Fischer-Tropsch (F-T) Fuels Production and Demonstration Project  

SciTech Connect

The objective of the DOE-NETL Fischer-Tropsch (F-T) Production and Demonstration Program was to produce and evaluate F-T fuel derived from domestic natural gas. The project had two primary phases: (1) fuel production of ultra-clean diesel transportation fuels from domestic fossil resources; and (2) demonstration and performance testing of these fuels in engines. The project also included a well-to-wheels economic analysis and a feasibility study of small-footprint F-T plants (SFPs) for remote locations such as rural Alaska. During the fuel production phase, ICRC partnered and cost-shared with Syntroleum Corporation to complete the mechanical design, construction, and operation of a modular SFP that converts natural gas, via F-T and hydro-processing reactions, into hydrogensaturated diesel fuel. Construction of the Tulsa, Oklahoma plant started in August 2002 and culminated in the production of over 100,000 gallons of F-T diesel fuel (S-2) through 2004, specifically for this project. That fuel formed the basis of extensive demonstrations and evaluations that followed. The ultra-clean F-T fuels produced had virtually no sulfur (less than 1 ppm) and were of the highest quality in terms of ignition quality, saturation content, backend volatility, etc. Lubricity concerns were investigated to verify that commercially available lubricity additive treatment would be adequate to protect fuel injection system components. In the fuel demonstration and testing phase, two separate bus fleets were utilized. The Washington DC Metropolitan Area Transit Authority (WMATA) and Denali National Park bus fleets were used because they represented nearly opposite ends of several spectra, including: climate, topography, engine load factor, mean distance between stops, and composition of normally used conventional diesel fuel. Fuel evaluations in addition to bus fleet demonstrations included: bus fleet emission measurements; F-T fuel cold weather performance; controlled engine dynamometer lab evaluation; cold-start test-cell evaluations; overall feasibility, economics, and efficiency of SFP fuel production; and an economic analysis. Two unexpected issues that arose during the project were further studied and resolved: variations in NOx emissions were accounted for and fuel-injection nozzle fouling issues were traced to the non-combustible (ash) content of the engine oil, not the F-T fuel. The F-T fuel domestically produced and evaluated in this effort appears to be a good replacement candidate for petroleum-based transportation fuels. However, in order for domestic F-T fuels to become a viable cost-comparable alternative to petroleum fuels, the F-T fuels will need to be produced from abundant U.S. domestic resources such as coal and biomass, rather than stranded natural gas.

Stephen P. Bergin

2006-06-30

373

High-pressure coal fuel processor development. Final report  

SciTech Connect

Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. Two overall conclusions resulted from Task 1. First direct injected, ignition assisted Diesel cycle engine combustion systems can be suitably modified to efficiently utilize low-Btu gas fuels. Second, high pressure gasification of selected run-of-the-mine coals in batch-loaded fuel processors is feasible. These two findings, taken together, significantly reduce the perceived technical risk associated with the further development of the proposed coal gas fueled Diesel cycle power plant concept. The significant conclusions from Task 2 were: An engine concept, derived from a Caterpillar 3600 series engine, and a fuel processor concept, based on scaling up a removable-canister configuration from the test rig, appear feasible; and although the results of this concept study are encouraging, further, full-scale component research and development are required before attempting a full-scale integrated system demonstration effort.

Greenhalgh, M.L. [Caterpillar, Inc., Peoria, IL (United States)

1992-12-01

374

Coal Liquefaction desulfurization process  

DOEpatents

In a solvent refined coal liquefaction process, more effective desulfurization of the high boiling point components is effected by first stripping the solvent-coal reacted slurry of lower boiling point components, particularly including hydrogen sulfide and low molecular weight sulfur compounds, and then reacting the slurry with a solid sulfur getter material, such as iron. The sulfur getter compound, with reacted sulfur included, is then removed with other solids in the slurry.

Givens, Edwin N. (Bethlehem, PA)

1983-01-01

375

Literature survey of properties of synfuels derived from coal  

NASA Technical Reports Server (NTRS)

A literature survey of the properties of synfuels for ground-based turbine applications is presented. The four major concepts for converting coal into liquid fuels (solvent extraction, catalytic liquefaction, pyrolysis, and indirect liquefaction), and the most important concepts for coal gasification (fixed bed, fluidized bed, entrained flow, and underground gasification) are described. Upgrading processes for coal derived liquid fuels are also described. Data presented for liquid fuels derived from various processes, including H-coal, synthoil, solvent refined coal, COED, donor solvent, zinc chloride hydrocracking, co-steam, and flash pyrolysis. Typical composition, and property data is also presented for low and medium-BTU gases derived from the various coal gasification processes.

Flores, F.

1982-01-01

376

Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers  

SciTech Connect

This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO{sub x} emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O&M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO{sub x} removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system.

Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

1996-09-01

377

Strategic considerations for clean coal R&D  

Microsoft Academic Search

While present interest in coal-fired power generation is centred on the developing countries, with new natural-gas-fired power stations predominating in the developed world, in the long term coal will return to being the fuel of choice for power generation for much of the world. To minimise the global impact of coal use it is essential, therefore, that coal technologies are

J. T. McMullan; B. C. Williams; S McCahey

2001-01-01

378

Fuel cells-the clean and efficient power generators  

Microsoft Academic Search

Fuel cell generators ranging from subkilowatt portable power units to multimegawatt stationary power plants are emerging to deliver clean and efficient power using a large variety of gaseous and liquid fuels. This new technology is suitable for producing heat and power for residential, commercial, and industrial customers. The fuel cells produce electricity without combustion and use very few moving parts,

M. Farooque; H. C. Maru

2001-01-01

379

Early maturation processes in coal.1 Part 1: Pyrolysis mass balances and structural evolution of coalified wood from the2  

E-print Network

Early maturation processes in coal.1 Part 1: Pyrolysis mass balances and structural evolution of coalified wood from the2 Morwell Brown Coal seam3 4 Elodie Salmon a, c , Françoise Behar a , François Lorant force21 field to simulate the thermal stress. The Morwell coal has been selected to study the thermal22

Paris-Sud XI, Université de

380

Coal liquefaction process streams characterization and evaluation: Analysis of coal-derived synthetic crude from HRI CTSL Run CC-15 and HRI Run CMSL-2  

SciTech Connect

Under subcontract from CONSOL Inc. (US DOE Contract No. DE-AC22-89PC89883), IIT Research Institute, National Institute for Petroleum and Energy Research applied a suite of petroleum inspection tests to two direct coal liquefactions net product oils produced in two direct coal liquefaction processing runs. Two technical reports, authored by NIPER, are presented here. The following assessment briefly describes the two coal liquefaction runs and highlights the major findings of the project. It generally is concluded that the methods used in these studies can help define the value of liquefaction products and the requirements for further processing. The application of these methods adds substantially to our understanding of the coal liquefaction process and the chemistry of coal-derived materials. These results will be incorporated by CONSOL into a general overview of the application of novel analytical techniques to coal-derived materials at the conclusion of this contract.

Sturm, G.P. Jr.; Kim, J.; Shay, J. [National Inst. for Petroleum and Energy Research, Bartlesville, OK (United States)

1994-01-01

381

Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers  

SciTech Connect

This quarterly report discusses the technical progress of a US Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The project is being conducted at Gulf Power Company's Plant Lansing Smith Unit 2 located near Panama City, Florida. The primary objective of this demonstration is to determine the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NO{sub x} emissions and boiler performance. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project.

Not Available

1992-02-03

382

Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, third quarter 1991  

SciTech Connect

This quarterly report discusses the technical progress of a US Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The project is being conducted at Gulf Power Company`s Plant Lansing Smith Unit 2 located near Panama City, Florida. The primary objective of this demonstration is to determine the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NO{sub x} emissions and boiler performance. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project.

Not Available

1992-02-03

383

Pd/activated carbon sorbents for mid-temperature capture of mercury from coal-derived fuel gas.  

PubMed

Higher concentrations of Hg can be emitted from coal pyrolysis or gasification than from coal combustion, especially elemental Hg. Highly efficient Hg removal technology from coal-derived fuel gas is thus of great importance. Based on the very excellent Hg removal ability of Pd and the high adsorption abilities of activated carbon (AC) for H?S and Hg, a series of Pd/AC sorbents was prepared by using pore volume impregnation, and their performance in capturing Hg and H?S from coal-derived fuel gas was investigated using a laboratory-scale fixed-bed reactor. The effects of loading amount, reaction temperature and reaction atmosphere on Hg removal from coal-derived fuel gas were studied. The sorbents were characterized by N? adsorption, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results indicated that the efficiency of Hg removal increased with the increasing of Pd loading amount, but the effective utilization rate of the active component Pd decreased significantly at the same time. High temperature had a negative influence on the Hg removal. The efficiency of Hg removal in the N?-H?S-H?-CO-Hg atmosphere (simulated coal gas) was higher than that in N?-H?S-Hg and N?-Hg atmospheres, which showed that H? and CO, with their reducing capacity, could benefit promote the removal of Hg. The XPS results suggested that there were two different ways of capturing Hg over sorbents in N?-H?S-Hg and N?-Hg atmospheres. PMID:25079999

Li, Dekui; Han, Jieru; Han, Lina; Wang, Jiancheng; Chang, Liping

2014-07-01

384

35. Coal Fuel Elevator (diagonal in center), Fuel Elevator (left), ...  

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

35. Coal Fuel Elevator (diagonal in center), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (far center), and Retail Coal Storage Bins (right) Photograph taken by George Harven - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

385

34. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), ...  

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

34. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (far center), and Retail Coal Storage Bins (right) Photograph taken by George Harven - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

386

Advanced coal conversion process demonstration. Progress report, January 1, 1992--March 31, 1992  

SciTech Connect

This report contains a description of technical progress made on the Advanced Coal Conversion Process Demonstration Project (ACCP). This project will demonstrate an advanced thermal coal drying process coupled with physical cleaning techniques to upgrade high-moisture, low-rank coals to produce a high-quality, low-sulfur fuel. The coal will be processed through two vibrating fluidized bed reactors that will remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal will be put through a deep-bed stratifier cleaning process effect separation of the pyrite rich ash. The process will enhance low-rank western coals, usually with a moisture content of 25--55%, sulfur content of 0.5--1.5%, and heating value of 5500--9000 Btu/lb by producing a stable, upgraded coal product with a moisture content as low as 1%, sulfur content as low as 0.3%, and heating value up to 12,0 00 Btu/lb. The 45 ton/hr unit will be located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near the town of Colstrip in southeastern Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercia; facility. The demonstration drying and cooling equipment is currently commercial size.

NONE

1992-05-01

387

Process for coal liquefaction employing selective coal feed  

DOEpatents

An improved coal liquefaction process is provided whereby coal conversion is improved and yields of pentane soluble liquefaction products are increased. In this process, selected feed coal is pulverized and slurried with a process derived solvent, passed through a preheater and one or more dissolvers in the presence of hydrogen-rich gases at elevated temperatures and pressures, following which solids, including mineral ash and unconverted coal macerals, are separated from the condensed reactor effluent. The selected feed coals comprise washed coals having a substantial amount of mineral matter, preferably from about 25-75%, by weight, based upon run-of-mine coal, removed with at least 1.0% by weight of pyritic sulfur remaining and exhibiting vitrinite reflectance of less than about 0.70%.

Hoover, David S. (New Tripoli, PA); Givens, Edwin N. (Bethlehem, PA)

1983-01-01

388

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction technology for the control of nitrogen oxide emissions from high-sulfur coal-fired boilers. First and second quarterly technical progress reports, [January--June 1995]. Final report  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia (NH{sub 3}) into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor containing a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. (3) performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur US coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW nameplate capacity) near Pensacola, Florida. The project is funded by the US Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing all aspects of this project.

NONE

1995-12-31

389

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1994  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available selective catalytic reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. Coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and European gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida. The project is funded by the U.S. Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing al aspects of this project. 1 ref., 69 figs., 45 tabs.

NONE

1995-11-01

390

Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 1. Final report  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO.) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO. to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal- fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: 1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels. 2) performance of the technology and effects on the balance-of- plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. 3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacturer under typical high-sulfur coal-fired utility operating conditions. These uncertainties were explored by operating nine small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. In addition, the test facility operating experience provided a basis for an economic study investigating the implementation of SCR technology.

NONE

1996-10-01

391

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, October 1993--December 1993  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal.

NONE

1995-06-01

392

Innovative Clean Coal Technology (ICCT): Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Third quarterly technical progress report 1992  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur, coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3} and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high-sulfur US coal. The demonstration will be performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida.

Not Available

1992-11-01

393

Innovative Clean Coal Technology (ICCT): Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO[sub x]) emissions from high-sulfur coal-fired boilers  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO[sub x]) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO[sub x] to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur, coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO[sub 2] and SO[sub 3] and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high-sulfur US coal. The demonstration will be performed at Gulf Power Company's Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida.

Not Available

1992-11-01

394

Processing and properties of a solid energy fuel from municipal solid waste (MSW) and recycled plastics.  

PubMed

Diversion of waste streams such as plastics, woods, papers and other solid trash from municipal landfills and extraction of useful materials from landfills is an area of increasing interest especially in densely populated areas. One promising technology for recycling municipal solid waste (MSW) is to burn the high-energy-content components in standard coal power plant. This research aims to reform wastes into briquettes that are compatible with typical coal combustion processes. In order to comply with the standards of coal-fired power plants, the feedstock must be mechanically robust, free of hazardous contaminants, and moisture resistant, while retaining high fuel value. This study aims to investigate the effects of processing conditions and added recyclable plastics on the properties of MSW solid fuels. A well-sorted waste stream high in paper and fiber content was combined with controlled levels of recyclable plastics PE, PP, PET and PS and formed into briquettes using a compression molding technique. The effect of added plastics and moisture content on binding attraction and energy efficiency were investigated. The stability of the briquettes to moisture exposure, the fuel composition by proximate analysis, briquette mechanical strength, and burning efficiency were evaluated. It was found that high processing temperature ensures better properties of the product addition of milled mixed plastic waste leads to better encapsulation as well as to greater calorific value. Also some moisture removal (but not complete) improves the compacting process and results in higher heating value. Analysis of the post-processing water uptake and compressive strength showed a correlation between density and stability to both mechanical stress and humid environment. Proximate analysis indicated heating values comparable to coal. The results showed that mechanical and moisture uptake stability were improved when the moisture and air contents were optimized. Moreover, the briquette sample composition was similar to biomass fuels but had significant advantages due to addition of waste plastics that have high energy content compared to other waste types. Addition of PP and HDPE presented better benefits than addition of PET due to lower softening temperature and lower oxygen content. It should be noted that while harmful emissions such as dioxins, furans and mercury can result from burning plastics, WTE facilities have been able to control these emissions to meet US EPA standards. This research provides a drop-in coal replacement that reduces demand on landfill space and replaces a significant fraction of fossil-derived fuel with a renewable alternative. PMID:25453320

Gug, JeongIn; Cacciola, David; Sobkowicz, Margaret J

2015-01-01

395

Appalachian Clean Coal Technology Consortium: Technical progress report, October 1--December 31, 1995  

SciTech Connect

In the dewatering project, two different approaches are taken. One approach involves displacing the water on the surface of coal by a hydrophobic substance that can be readily recovered and recycled. This novel concept, referred to as the Hydrophobic Dewatering (HD) process, is based on improved understanding of the surface chemistry of dewatering. The other approach is to use disposable dewatering substances in mechanical dewatering. The objectives of the proposed work are (1) to test the HD process on a variety of coals from the Appalachian coal fields, and (2) to identify suitable dewatering reagents that would enable mechanical dewatering to reduce the moisture to the levels satisfactory to electrical utilities and other coal users. The objective of the spiral separation project is to use computer modeling to develop better, more efficient spiral designs for coal cleaning. The fully-developed model will predict spiral performance based on variations in spiral profile, flow rate, and pitch. Specific goals are to: (1) design spirals capable of making separations at a specific gravity of 1.5, and (2) broaden the size range at which spirals make effective separations.

NONE

1996-04-23

396

Development of OTM Syngas Process and Testing of Syngas Derived Ulta-clean Fuels in Diesel Engines and Fuel Cells Budget Period 3  

Microsoft Academic Search

This topical report summarizes work accomplished for the Program from January 1, 2003 through December 31,2004 in the following task areas: Task 1--Materials Development; Task 2--Composite Development; Task 4--Reactor Design and Process Optimization; Task 8--Fuels and Engine Testing; 8.1 International Diesel Engine Program; and Task IO: Program Management. Most of the key technical objectives for this budget period were achieved.

E. T. Robinson; John Sirman; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Dan Corgard; Siv Aasland; Kjersti Kleveland; Ann Hooper; Leo Bonnell; John Hemmings; Jack Chen; Bart A. Van Hassel

2004-01-01

397

Process for minimizing solids contamination of liquids from coal pyrolysis  

DOEpatents

In a continuous process for recovery of liquid hydrocarbons from a solid carbonaceous material by pyrolysis of the carbonaceous material in the presence of a particulate source of heat, particulate contamination of the liquid hydrocarbons is minimized. This is accomplished by removing fines from the solid carbonaceous material feed stream before pyrolysis, removing fines from the particulate source of heat before combining it with the carbonaceous material to effect pyrolysis of the carbonaceous material, and providing a coarse fraction of reduced fines content of the carbon containing solid residue resulting from the pyrolysis of the carbonaceous material before oxidizing carbon in the carbon containing solid residue to form the particulate source of heat.

Wickstrom, Gary H. (Yorba Linda, CA); Knell, Everett W. (Los Alamitos, CA); Shaw, Benjamin W. (Costa Mesa, CA); Wang, Yue G. (West Covina, CA)

1981-04-21

398

Process for beneficiating coal  

SciTech Connect

A process is described for beneficiating coal which process comprises contacting the coal in two different stages with an aqueous ammonium salt solution wherein the stages are characterized as follows: stage 1 is conducted at pH in the range of about 5 to 9 in the presence of an aqueous ammonium salt solution; stage 2 being conducted at a pH in the range of about 0.5 to 5 or about 9 to 12 in the presence of an organic solvent at a temperature in the range of about 0/sup 0/C to about 300/sup 0/C for an effective amount of time.

Siskin, M.; Brons, G.B.

1986-03-18

399

ASRM process development in aqueous cleaning  

NASA Technical Reports Server (NTRS)

Viewgraphs are included on process development in aqueous cleaning which is taking place at the Aerojet Advanced Solid Rocket Motor (ASRM) Division under a NASA Marshall Space and Flight Center contract for design, development, test, and evaluation of the ASRM including new production facilities. The ASRM will utilize aqueous cleaning in several manufacturing process steps to clean case segments, nozzle metal components, and igniter closures. ASRM manufacturing process development is underway, including agent selection, agent characterization, subscale process optimization, bonding verification, and scale-up validation. Process parameters are currently being tested for optimization utilizing a Taguci Matrix, including agent concentration, cleaning solution temperature, agitation and immersion time, rinse water amount and temperature, and use/non-use of drying air. Based on results of process development testing to date, several observations are offered: aqueous cleaning appears effective for steels and SermeTel-coated metals in ASRM processing; aqueous cleaning agents may stain and/or attack bare aluminum metals to various extents; aqueous cleaning appears unsuitable for thermal sprayed aluminum-coated steel; aqueous cleaning appears to adequately remove a wide range of contaminants from flat metal surfaces, but supplementary assistance may be needed to remove clumps of tenacious contaminants embedded in holes, etc.; and hot rinse water appears to be beneficial to aid in drying of bare steel and retarding oxidation rate.

Swisher, Bill

1992-01-01

400

ASRM process development in aqueous cleaning  

NASA Astrophysics Data System (ADS)

Viewgraphs are included on process development in aqueous cleaning which is taking place at the Aerojet Advanced Solid Rocket Motor (ASRM) Division under a NASA Marshall Space and Flight Center contract for design, development, test, and evaluation of the ASRM including new production facilities. The ASRM will utilize aqueous cleaning in several manufacturing process steps to clean case segments, nozzle metal components, and igniter closures. ASRM manufacturing process development is underway, including agent selection, agent characterization, subscale process optimization, bonding verification, and scale-up validation. Process parameters are currently being tested for optimization utilizing a Taguci Matrix, including agent concentration, cleaning solution temperature, agitation and immersion time, rinse water amount and temperature, and use/non-use of drying air. Based on results of process development testing to date, several observations are offered: aqueous cleaning appears effective for steels and SermeTel-coated metals in ASRM processing; aqueous cleaning agents may stain and/or attack bare aluminum metals to various extents; aqueous cleaning appears unsuitable for thermal sprayed aluminum-coated steel; aqueous cleaning appears to adequately remove a wide range of contaminants from flat metal surfaces, but supplementary assistance may be needed to remove clumps of tenacious contaminants embedded in holes, etc.; and hot rinse water appears to be beneficial to aid in drying of bare steel and retarding oxidation rate.

Swisher, Bill

1992-12-01

401

Micronized coal-fired retrofit system for SO{sub x} reduction Krakow clean fossil fuels and energy efficiency program. Final report  

SciTech Connect

This report describes results of a technical, financial and environmental assessment study for a project, which would have included a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex; Krzeszowice, Poland. Project site is about 20 miles west of Krakow, Poland. During the project study period, PHRO utilized 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers burn a high-sulfur content heavy crude oil, called mazute, The project study was conducted during a period extended from March 1996 through February 1997. For size orientation, the PHRO Greenhouse complex grows a variety of vegetables and flowers for the Southern Poland marketplace. The greenhouse area under glass is very large and equivalent to approximately 50 football fields, The new micronized coal fired boiler would have: (1) provided a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduced sulfur dioxide air pollution emissions, while satisfying new Polish air regulations, and (3) provided attractive savings to PHRO, based on the quantity of displaced oil.

NONE

1997-04-01

402

Coal gasification in a process development unit  

Microsoft Academic Search

Results obtained from operation of a 40kg\\/h Process Development Unit (PDU) of the Exxon Catalytic Coal Gasification (CCG) process are reported. The unit was operated at commercial design conditions feeding bituminous Illinois No. 6 coal catalyzed with KOH. All reactions necessary to convert coal to methane and CO, the major reaction products, are carried out in a single reactor. Alkali

C. A. Jr. Euker; R. D. Wesselhoft

1981-01-01

403

Use of the GranuFlow Process in Coal Preparation Plants to Improve Energy Recovery and Reduce Coal Processing Wastes  

SciTech Connect

With the increasing use of screen-bowl centrifuges in today's fine coal cleaning circuits, a significant amount of low-ash, high-Btu coal can be lost during the dewatering step due to the difficulty in capturing coal of this size consist (< 100 mesh or 0.15mm). The GranuFlow{trademark} technology, developed and patented by an in-house research group at DOE-NETL, involves the addition of an emulsified mixture of high-molecular-weight hydrocarbons to a slurry of finesized coal before cleaning and/or mechanical dewatering. The binder selectively agglomerates the coal, but not the clays or other mineral matter. In practice, the binder is applied so as to contact the finest possible size fraction first (for example, froth flotation product) as agglomeration of this fraction produces the best result for a given concentration of binder. Increasing the size consist of the fine-sized coal stream reduces the loss of coal solids to the waste effluent streams from the screen bowl centrifuge circuit. In addition, the agglomerated coal dewaters better and is less dusty. The binder can also serve as a flotation conditioner and may provide freeze protection. The overall objective of the project is to generate all necessary information and data required to commercialize the GranuFlow{trademark} Technology. The technology was evaluated under full-scale operating conditions at three commercial coal preparation plants to determine operating performance and economics. The handling, storage, and combustion properties of the coal produced by this process were compared to untreated coal during a power plant combustion test.

Glenn A. Shirey; David J. Akers

2005-12-31

404

Robotic cleaning of a spent fuel pool  

Microsoft Academic Search

Spent fuel pools at nuclear power plants are not cleaned routinely, other than by purifying the water that they contain. Yet, debris can collect on the bottom of a pool and should be removed prior to fuel transfer. At Public Service Electric and Gas Company's Hope Creek Nuclear Power Plant, a submersible mobile robot - ARD Corporation's SCAVENGER - was

H. T. Roman; F. A. Marian; E. B. Silverman; V. P. Barkley

1987-01-01

405

Fuel release from solid fossil-fuel deposits by electrical induction heating  

Microsoft Academic Search

The solid fossil fuels are nonmagnetic electrical partial conductors with relatively high electromagnetic loss factors and therefore absorb energy efficiently from an alternating electromagnetic field. The electrical induction heating of fossil-fuel deposits permits low-cost, clean production in situ of petroleum, natural gas, coal tar and electricity on large scales. Physical and chemical data and laboratory investigations indicate the technical and

S. T. Fisher

1979-01-01

406

CLEAN COAL TECHNOLOGY: AN ENVIRONMENTAL PERSPECTIVE  

EPA Science Inventory

Although the paper focuses on past (since 1920) and current coal use and pollutant emissions in the U.S., it also discusses where the U.S. may be going in terms of pollutant emissions over the next several decades. Conclusions of this look at coal use include the fact that increa...

407

TOXIC SUBSTANCES FROM COAL COMBUSTION  

SciTech Connect

The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, the Lignite Research Council, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NO combustion systems, and new power generation x plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 July 1998 through 30 September 1998. During this period distribution of all three Phase II coals was completed. Standard analyses for the whole coal samples were also completed. Mssbauer analysis of all project coals and fractions received to date has been completed in order to obtain details of the iron mineralogy. The analyses of arsenic XAFS data for two of the project coals and for some high arsenic coals have been completed. Duplicate splits of the Ohio 5,6,7 and North Dakota lignite samples were taken through all four steps of the selective leaching procedure. Leaching analysis of the Wyodak coal has recently commenced. Preparation of polished coal/epoxy pellets for probe/SEM studies is underway. Some exploratory mercury LIII XAFS work was carried out during August at the Advanced Photon Source (APS), the new synchrotron facility at Argonne National Laboratory, Chicago, IL. Further analysis of small-scale combustion experiments conducted at PSI in Phase I was completed this quarter. The results of these experiments for the first time suggest almost complete vaporization of certain trace elements (Se, Zn) from coal combustion in the flame zone, in accordance with theoretical equilibrium predictions. Other elements (As, Sb, Cr) appeared considerably less volatile and may react with constituents in the bulk ash at combustion temperatures. The combustion section of the University of Arizona's Downflow Combustor was completely rebuilt. The University of Utah worked on setting up EPA Method 26A to give the capability to measure chlorine in flue gas. The chlorine kinetic calculations performed as part of the Phase I program were found to have an error in the initial conditions. Therefore, the calculations were re-done this quarter with the correct starting conditions. Development of a quasi-empirical emissions model based on reported emissions of particulate matter from field measurements was continued this quarter. As a first step in developing the ToPEM, we developed a sub-model that calculates the evaporation of major elements (Na, K, Fe, Si, Al, Ca and Mg) from both inherent and extraneous minerals of coal. During this quarter, this sub-model was included into EMAF, which formed the ToPEM. Experimental data from the Phase I program were used to test and modify the sub-model and the ToPEM.

A KOLKER; AF SAROFIM; CL SENIOR; FE HUGGINS; GP HUFFMAN; I OLMEZ; J LIGHTY; JOL WENDT; JOSEPH J HELBLE; MR AMES; N YAP; R FINKELMAN; T PANAGIOTOU; W SEAMES

1998-12-08

408

ANALYSIS OF FLY ASH PRODUCED FROM COMBUSTION OF REFUSE-DERIVED FUEL AND COAL MIXTURES (JOURNAL VERSION)  

EPA Science Inventory

Mixtures of coal and refuse-derived fuel (RDF) were burned and the fly ash was collected and analyzed for concentration trends with respect to RDF/coal ratio and particle size. RDF contributes more Cs, Mn, Sb, and Pb to the fly ash while coal contributes greater amounts of As, Br...

409

Trace and major element pollution originating from coal ash suspension and transport processes.  

PubMed

Coal ash obtained by coal combustion in the "Nikola Tesla A" power plant in Obrenovac, near Belgrade, Yugoslavia, is mixed with water of the Sava river and transported to the dump. In order to assess pollution caused by leaching of some minor and major elements during ash transport through the pipeline, two sets of samples (six samples each) were subjected to a modified sequential extraction. The first set consisted of coal ash samples taken immediately after combustion, while the second set was obtained by extraction with river water, imitating the processes that occur in the pipeline. Samples were extracted consecutively with distilled water and a 1 M solution of KCl, pH 7, and the differences in extractability were compared in order to predict potential pollution. Considering concentrations of seven trace elements as well as five major elements in extracts from a total of 12 samples, it can be concluded that lead and cadmium do not present an environmental threat during and immediately after ash transport to the dump. Portions of zinc, nickel and chromium are released during the ash transport, and arsenic and manganese are released continuously. Copper and iron do not present an environmental threat due to element leaching during and immediately after the coal ash suspension and transport. On the contrary, these elements, as well as chromium, become concentrated during coal ash transport. Adsorbed portions of calcium, magnesium and potassium are also leached during coal ash transport. PMID:11341293

Popovic, A; Djordjevic, D; Polic, P

2001-04-01

410

A Characterization and Evaluation of Coal Liquefaction Process Streams  

SciTech Connect

CONSOL characterized 38 process strea m samples from HTI Run PB- 04, in which Black Thunder Mine Coal, Hondo vacuum resid, autom obile shredder residue (ASR), and virgin plastics were used as liquefaction feedstocks with dispersed catalyst. A paper on kinetic modeling of resid reactivity was presented at the DOE Coal Lique -faction and Solid Fuels Contractors Review Conference, September 3- 4, 1997, i n Pittsburgh, PA. The paper, "The Reactivity of Direct Coal Liquefaction Resids", i s appended (Appendix 1). Three papers on characterization of samples from coal/ resid/ waste p lastics co- liquefaction were presented or submitted for presen tation at conferences. Because of their similarity, only one of the papers is appended to this report. The paper, "Characterization o f Process Samples From Co- Liquefaction of Coal and Waste Polymers", (Appendix 2) was presented at the DOE Coal Liquefaction and Solid Fuels C ontractors Review Conference, September 3- 4, 1997, in Pittsburgh, PA. The paper, "Characterization of Process Stream Samples From Bench- Scale Co -Liquefaction Runs That Utilized Waste Polymers as Feedstocks" was presented at the 214th National Meeting of the Ameri can Chemical Society, September 7- 11, 1997, in Las Vegas, NV. The paper, "Characterization of Process Oils from Coal/ Waste Co- Liquefaction" wa s submitted for presentation at the 14th Japan/ U. S. Joint Technical Meeting on Coa l Liquefaction and Materials for Coal Liquefaction on October 28, 1997, in Tokyo, Japan. A joint Burns and Roe Services Corp. and CONSOL pap er on crude oil assays of product oils from HTI Run PB- 03 was presented at the DOE Coal Liquefaction and Solid Fuel s Contractors Review Conference, September 3- 4, 1997, in Pittsburgh, PA. The paper , "Characterization of Liquid Products from All- Slurry Mode Liquefaction", is appende d (Appendix 3).

G. A. Robbins; R. A. Winschel; S. D. Brandes

1998-06-09

411

Removal of organic and inorganic sulfur from Ohio coal by combined physical and chemical process. Final report  

SciTech Connect

This project consisted of three sections. In the first part, the physical cleaning of Ohio coal by selective flocculation of ultrafine slurry was considered. In the second part, the mild oxidation process for removal of pyritic and organic sulfur.was investigated. Finally, in-the third part, the combined effects of these processes were studied. The physical cleaning and desulfurization of Ohio coal was achieved using selective flocculation of ultrafine coal slurry in conjunction with froth flotation as flocs separation method. The finely disseminated pyrite particles in Ohio coals, in particular Pittsburgh No.8 seam, make it necessary to use ultrafine ({minus}500 mesh) grinding to liberate the pyrite particles. Experiments were performed to identify the ``optimum`` operating conditions for selective flocculation process. The results indicated that the use of a totally hydrophobic flocculant (FR-7A) yielded the lowest levels of mineral matters and total sulfur contents. The use of a selective dispersant (PAAX) increased the rejection of pyritic sulfur further. In addition, different methods of floc separation techniques were tested. It was found that froth flotation system was the most efficient method for separation of small coal flocs.

Attia, Y.A.; Zeky, M.El.; Lei, W.W.; Bavarian, F.; Yu, S. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

1989-04-28

412

Development of OTM Syngas Process and Testing of Syngas Derived Ulta-clean Fuels in Diesel Engines and Fuel Cells Budget Period 3  

SciTech Connect

This topical report summarizes work accomplished for the Program from January 1, 2003 through December 31,2004 in the following task areas: Task 1--Materials Development; Task 2--Composite Development; Task 4--Reactor Design and Process Optimization; Task 8--Fuels and Engine Testing; 8.1 International Diesel Engine Program; and Task IO: Program Management. Most of the key technical objectives for this budget period were achieved. Only partial success was achieved relative to cycle testing under pressure Major improvements in material performance and element reliability have been achieved. A breakthrough material system has driven the development of a compact planar reactor design capable of producing either hydrogen or syngas. The planar reactor shows significant advantages in thermal efficiency and costs compared to either steam methane reforming with CO{sub 2} recovery or autothermal reforming. The fuel and engine testing program is complete The single cylinder test engine evaluation of UCTF fuels begun in Budget Period 2 was finished this budget period. In addition, a study to evaluate new fuel formulations for an HCCl engine was completed.

E.T. Robinson; John Sirman; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Dan Corgard; Siv Aasland; Kjersti Kleveland; Ann Hooper; Leo Bonnell; John Hemmings; Jack Chen; Bart A. Van Hassel

2004-12-31

413

Selective flotation of inorganic sulfides from coal  

DOEpatents

Pyritic sulfur is removed from coal or other carbonaceous material through the use of humic acid as a coal flotation depressant. Following the removal of coarse pyrite, the carbonaceous material is blended with humic acid, a pyrite flotation collector and a frothing agent within a flotation cell to selectively float pyritic sulfur leaving clean coal as an underflow.

Miller, Kenneth J. (Floreffe, PA); Wen, Wu-Wey (Murrysville, PA)

1989-01-01

414

Selective flotation of inorganic sulfides from coal  

DOEpatents

Pyritic sulfur is removed from coal or other carbonaceous material through the use of humic acid as a coal flotation depressant. Following the removal of coarse pyrite, the carbonaceous material is blended with humic acid, a pyrite flotation collector and a frothing agent within a flotation cell to selectively float pyritic sulfur leaving clean coal as an underflow. 1 fig., 2 tabs.