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1

Lummus clean fuels from coal  

SciTech Connect

This report compares two direct, catalytic, hydroliquefaction processes - H-Coal and Lummus Clean Fuels From Coal (LCFFC). These processes are compared for two sets of operating conditions. In the first, the reactors are operated to produce a product suitable for use as fuel oil (fuel oil mode). In the second, the operating conditions are more severe, so the resulting product slates more closely resemble crude oil (syncrude mode). The comparisons are performed using conceptual designs based on single point run data, with a design basis of 25,000 tpd (moisture-free basis) of Illinois No. 6 coal. Although all cost comparisons are well within the estimated 25% accuracy of the estimates, LCFFC shows generally lower costs. Three types of economic evaluation are performed: computation of internal rate of return (IRR) with product values set to estimated market value, computation of overall average product cost ($/MM Btu) with the discount rate set at 20%, and calculation of average product cost with naphtha credited at estimated market value and the discount rate set at 20%. H-Coal has a lower cost only in the fuel oil mode analysis with naphtha valued at market price. The processes are also compared with respect to the potential for commercialization and anticipated operability differences. It is concluded that the lower hydrogen content of LCFFC product may offset its advantage of lower cost if it is used as refinery feed, and that the design of the LCFFC reactor may make it harder to control. Suggestions for future research are presented.

Gantt, J.E.; Hefferan, J.K.; Chorba, W.F.; Schachtschneider, A.B.; Schulze, J.R.

1980-12-01

2

Process for clean-burning fuel from low-rank coal  

DOEpatents

A process for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage.

Merriam, Norman W. (Laramie, WY); Sethi, Vijay (Laramie, WY); Brecher, Lee E. (Laramie, WY)

1994-01-01

3

Process for clean-burning fuel from low-rank coal  

DOEpatents

A process is described for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage. 1 fig.

Merriam, N.W.; Sethi, V.; Brecher, L.E.

1994-06-21

4

CRITERIA FOR ASSESSMENT OF ENVIRONMENTAL POLLUTANTS FROM COAL CLEANING PROCESSES  

EPA Science Inventory

The report describes the development of criteria for assessing environmental pollutants associated with coal cleaning processes. The primary problem concerns emissions of pollutants to all three media--air, water, and land--and assessing their effects on humans and the environmen...

5

Clean catalytic combustion of low heat value fuels from gasification processes  

Microsoft Academic Search

The conversion of biomass, coal and some waste materials by gasification offers an opportunity to utilise such fuel sources cleanly. Many of the aggressive species inherent in the fuel precursors can be retained in process, but one exception is nitrogen, which appears in the derived fuel gas generally as ammonia. Amounts of ammonia can be large, up to 34000vppm from

J. J. Witton; E. Noordally; J. M. Przybylski

2003-01-01

6

Integrated coal cleaning, liquefaction, and gasification process  

DOEpatents

Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

Chervenak, Michael C. (Pennington, NJ)

1980-01-01

7

Economical clean carbon fuel and co-product gaseous and liquid from coal  

SciTech Connect

Unlike its predecessors, the HYDROCARB Process converts coal or other carbonaceous feedstock to a clean carbon fuel and co-product gaseous hydrogen- and/or methane (CH{sub 4})-rich gas and/or liquid methanol. Feedstock carbon content is essentially extracted as pure particulate carbon, free of sulfur, nitrogen, and ash. By eliminating the need to manufacture large quantities of hydrogen, lower capital cost and higher thermal efficiency result compared to previous coal-to-synthetic-fuel processes, allowing production of carbon fuel and at a price competitive with current energy prices. Combustion testing has shown that carbon fuel can be burned in conventional combustion and heat engine equipment with minimum modification. The HYDROCARB Process also can reduce CO{sub 2} emissions for mitigating the greenhouse problem. 5 refs., 1 fig., 2 tabs.

Steinberg, M. (Brookhaven National Lab., Upton, NY (United States)); Grohse, E.W. (HYDROCARB Corporation, New York, NY (USA))

1991-07-01

8

Engineering development of advanced physical fine coal cleaning for premium fuel applications  

SciTech Connect

The goal of this project is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Its scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design and construction of a 2 t/h process development unit (PDU). Large lots of clean coal are to be produced in the PDU from three project coals. Investigation of the near-term applicability of the two advanced fine coal cleaning processes in an existing coal preparation plant is another goal of the project and is the subject of this report.

Smit, F.J.; Jha, M.C.; Phillips, D.I.; Yoon, R.H.

1997-04-25

9

Clean coal  

NSDL National Science Digital Library

Fossil fuels such as coal can be powerful polluters of the environment. This article, part of site on the future of energy, introduces students to methods being implemented to make burning coal a cleaner process. Students read about the 1986 creation of the Clean Coal Technology Program and the coal-burning improvements it generated. Definitions of key terms are available, and a link is provided to an ABC News article about bacteria that have been bioengineered to clean coal. Copyright 2005 Eisenhower National Clearinghouse

Iowa Public Television. Explore More Project

2004-01-01

10

Clean Power from Coal  

Microsoft Academic Search

In the absence of controls other than tall stacks, in 1980 the US power industry will discharge about 18 x 10⁶ tons of sulfur in the form of SO into the atmosphere. Sulfur dioxide emissions must be sharply limited without adding to the cost of electricity. Technological developments are discussed that could lead to suppression of SO from coal and

Arthur M. Squires

1970-01-01

11

New clean fuel from coal -- Direct dimethyl ether synthesis from hydrogen and carbon monoxide  

SciTech Connect

Dimethyl ether (DME), which has similar physical properties to propane and is easily liquefied at low pressure, has a significant possibility as a clean and non-toxic fuel from coal or coal bed methane. Equilibrium calculation also shows a big advantage of high carbon monoxide conversion of DME synthesis compared to methanol synthesis. By using a 50 kg/day DME bench scale test plant, direct synthesis of DME from hydrogen and carbon monoxide has been studied with newly developed catalysts which are very fine particles. This test plant features a high pressure three-phase slurry reactor and low temperature DME separator. DME is synthesized at temperatures around 533--553 K and at pressures around 3--5 MPa. According to the reaction stoichiometry, the same amount of hydrogen and carbon monoxide react to DME and carbon dioxide. Carbon conversion to DME is one third and the rest of carbon is converted to carbon dioxide. As a result of the experiments, make-up CO conversion is 35--50% on an once-through basis, which is extremely high compared to that of methanol synthesis from hydrogen and carbon monoxide. DME selectivity is around 60 c-mol %. Most of the by-product is CO{sub 2} with a small amount of methanol and water. No heavy by-products have been recognized. Effluent from the reactor is finally cooled to 233--253 K in a DME separator and liquid DME is recovered as a product.

Ogawa, T.; Ono, M.; Mizuguchi, M.; Tomura, K.; Shikada, T.; Ohono, Y. [NKK Corp., Tokyo (Japan); Fujimoto, K. [Univ. of Tokyo (Japan)

1997-12-31

12

Clean fuels from biomass  

NASA Technical Reports Server (NTRS)

The paper discusses the U.S. resources to provide fuels from agricultural products, the present status of conversion technology of clean fuels from biomass, and a system study directed to determine the energy budget, and environmental and socioeconomic impacts. Conversion processes are discussed relative to pyrolysis and anaerobic fermentation. Pyrolysis breaks the cellulose molecules to smaller molecules under high temperature in the absence of oxygen, wheras anaerobic fermentation is used to convert biomass to methane by means of bacteria. Cost optimization and energy utilization are also discussed.

Hsu, Y.-Y.

1976-01-01

13

Engineering development of advanced physical fine coal cleaning for premium fuel applications  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction and operation of 2 t/hr process development unit (PDU). This report represents the findings of the PDU Advanced Column Flotation Testing and Evaluation phase of the program and includes a discussion of the design and construction of the PDU. Three compliance steam coals, Taggart, Indiana VII and Hiawatha, were processed in the PDU to determine performance and design parameters for commercial production of premium fuel by advanced flotation. Consistent, reliable performance of the PDU was demonstrated by 72-hr production runs on each of the test coals. Its capacity generally was limited by the dewatering capacity of the clean coal filters during the production runs rather than by the flotation capacity of the Microcel column. The residual concentrations of As, Pb, and Cl were reduced by at least 25% on a heating value basis from their concentrations in the test coals. The reduction in the concentrations of Be, Cd, Cr, Co, Mn, Hg, Ni and Se varied from coal to coal but the concentrations of most were greatly reduced from the concentrations in the ROM parent coals. The ash fusion temperatures of the Taggart and Indiana VII coals, and to a much lesser extent the Hiawatha coal, were decreased by the cleaning.

Shields, G.L.; Smit, F.J.; Jha, M.C.

1997-08-28

14

Clean Coal?  

NSDL National Science Digital Library

This video and accompanying essay examine carbon capture and storage and clean-coal technology, providing statistics for overall annual U.S. consumption as well as average household usage. Turning solid coal into a clean-burning fuel gas (syngas) and capture and storage pros and cons are discussed.

WGBH - PBS

15

Clean Coal Technologies  

NSDL National Science Digital Library

This site from the University of Kentucky's Center for Applied Energy Research explains clean coal technologies, including coal-to-liquids, synthetic natural gas, and carbon dioxide emissions. The presentation explores the benefits and processes of clean coal technologies (gasification, coal-to-liquids, synthetic natural gas, carbon capture & sequestration and integrated gasification combined cycle).

16

COMPCOAL{trademark}: A profitable process for production of a stable high-Btu fuel from Powder River Basin coal  

SciTech Connect

Western Research Institute (WRI) is developing a process to produce a stable, clean-burning, premium fuel from Powder River Basin (PRB) coal and other low-rank coals. This process is designed to overcome the problems of spontaneous combustion, dust formation, and readsorption of moisture that are experienced with PRB coal and with processed PRB coal. This process, called COMPCOAL{trademark}, results in high-Btu product that is intended for burning in boilers designed for midwestern coals or for blending with other coals. In the COMPCOAL process, sized coal is dried to zero moisture content and additional oxygen is removed from the coal by partial decarboxylation as the coal is contacted by a stream of hot fluidizing gas in the dryer. The hot, dried coal particles flow into the pyrolyzer where they are contacted by a very small flow of air. The oxygen in the air reacts with active sites on the surface of the coal particles causing the temperature of the coal to be raised to about 700{degrees}F (371{degrees}C) and oxidizing the most reactive sites on the particles. This ``instant aging`` contributes to the stability of the product while only reducing the heating value of the product by about 50 Btu/lb. Less than 1 scf of air per pound of dried coal is used to avoid removing any of the condensible liquid or vapors from the coal particles. The pyrolyzed coal particles are mixed with fines from the dryer cyclone and dust filter and the resulting mixture at about 600{degrees}F (316{degrees}C) is fed into a briquettor. Briquettes are cooled to about 250{degrees}F (121{degrees}C) by contact with a mist of water in a gas-tight mixing conveyor. The cooled briquettes are transferred to a storage bin where they are accumulated for shipment.

Smith, V.E.; Merriam, N.W.

1994-10-01

17

Comprehensive Report to Congress Clean Coal Technology Program: Clean power from integrated coal/ore reduction  

SciTech Connect

This report describes a clean coal program in which an iron making technology is paired with combined cycle power generation to produce 3300 tons per day of hot metal and 195 MWe of electricity. The COREX technology consists of a metal-pyrolyzer connected to a reduction shaft, in which the reducing gas comes directly from coal pyrolysis. The offgas is utilized to fuel a combined cycle power plant.

NONE

1996-10-01

18

Development of the LICADO coal cleaning process  

SciTech Connect

Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

Not Available

1990-07-31

19

Development of the chemical and electrochemical coal cleaning (CECC) process  

SciTech Connect

The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

Yoon, Roe-Hoan; Basilio, C.I.

1992-05-01

20

Gas turbine fuel from low-rank coal  

SciTech Connect

Five low-rank coals from the western United States were cleaned in a bench-scale heavy media separation procedures followed by acid leaching and hydrothermal processing. The objective of these cleaning steps was to determine the amenability of preparing gas turbine quality fuel from low-rank coal. The best candidate for scale-up was determined to be a Wyoming subbituminous coal from the eagle Butte mine. Two hundred thirty kilograms of cleaned and micronized coal/water fuel were prepared in pilot-scale equipment to determine process parameters and fuel characteristics. After establishing operating conditions, two thousand kilograms of cleaned and micronized coal/water and powdered coal fuel were produced for testing in a pilot-scale gas turbine combustor. An economic analysis was completed for a commercial-scale plant designed to produce clean gas turbine fuel from low-rank coal using the most promising process steps identified form the bench- and pilot-scale studies. 21 refs., 12 figs., 20 tabs.

Maas, D.J.; Smith, F.J.

1986-06-01

21

Process for the production of fuel gas from coal  

DOEpatents

An improved apparatus and process for the conversion of hydrocarbonaceous materials, such as coal, to more valuable gaseous products in a fluidized bed gasification reaction and efficient withdrawal of agglomerated ash from the fluidized bed is disclosed. The improvements are obtained by introducing an oxygen containing gas into the bottom of the fluidized bed through a separate conduit positioned within the center of a nozzle adapted to agglomerate and withdraw the ash from the bottom of the fluidized bed. The conduit extends above the constricted center portion of the nozzle and preferably terminates within and does not extend from the nozzle. In addition to improving ash agglomeration and withdrawal, the present invention prevents sintering and clinkering of the ash in the fluidized bed and permits the efficient recycle of fine material recovered from the product gases by contacting the fines in the fluidized bed with the oxygen as it emanates from the conduit positioned within the withdrawal nozzle. Finally, the present method of oxygen introduction permits the efficient recycle of a portion of the product gases to the reaction zone to increase the reducing properties of the hot product gas.

Patel, Jitendra G. (Bolingbrook, IL); Sandstrom, William A. (Chicago, IL); Tarman, Paul B. (Elmhurst, IL)

1982-01-01

22

ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES: TECHNOLOGY OVERVIEW  

EPA Science Inventory

The report gives a background against which requirements for further developments of coal cleaning technology and control techniques for the associated pollutants can be established, as part of a review of U.S. coal cleaning process technologies and related technologies for envir...

23

Recovery of alumina from fly ash: use of coal cleaning refuse as a mineralizer in the lime-sinter process  

SciTech Connect

The efficiency of alumina recovery from coal fly ash by the lime-sinter process is improved by the addition of a small amount of coal cleaning refuse. Approximately 5.0 wt % refuse increases alumina recovery from 55% to 90% for subbituminous coal ashes and reduces the required sintering temperature from 1380 to 1200/sup 0/C. Mixtures of fly ash and various amounts of coal cleaning refuse and limestone are sintered at different temperatures and lengths of time to determine the optimum processing conditions. X-ray diffraction analysis is used to obtain qualitative and quantitative information about the alumina compounds formed during sintering and to relate their formation to the amount of alumina recovered from the fly ash. Alumina compounds identified in the sintered mixtures are: calcium alumina ferrite (C/sub 4/AF), calcium aluminate (C/sub 12/A/sub 7/), calcium sulfoaluminate (C/sub 4/A/sub 3/S), and gehlenite (C/sub 2/AS). The C/sub 4/A/sub 3/S and C/sub 12/A/sub 7/ are soluble and account for 90 to 95% of the recovered alumina. The C/sub 4/AF and C/sub 2/AS are insoluble and remain in the solid residue. Other calcium aluminates such as CA or C/sub 3/A may form during sintering, but not in large enough quantities (less than 1 wt %) to be identified in the x-ray patterns obtained. The results of this work will be used for the further development and commercialization of the lime-sinter process for the recovery of alumina from coal fly ash. 11 references, 8 figures.

Fronczak, N.R.; Burnet, G.

1983-01-01

24

ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES. SECOND ANNUAL REPORT  

EPA Science Inventory

The report describes the second year's work for EPA by Battelle's Columbus Laboratories on an environmental assessment of coal cleaning processes. Program activities included systems studies, data acquisition, and general program support. (1) Systems studies have been directed at...

25

Clean and Secure Energy from Coal  

SciTech Connect

The University of Utah, through their Institute for Clean and Secure Energy (ICSE), performed research to utilize the vast energy stored in our domestic coal resources and to do so in a manner that will capture CO2 from combustion from stationary power generation. The research was organized around the theme of validation and uncertainty quantification (V/UQ) through tightly coupled simulation and experimental designs and through the integration of legal, environment, economics and policy issues. The project included the following tasks: Oxy-Coal Combustion To ultimately produce predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. High-Pressure, Entrained-Flow Coal Gasification To ultimately provide a simulation tool for industrial entrained-flow integrated gasification combined cycle (IGCC) gasifier with quantified uncertainty. Chemical Looping Combustion (CLC) To develop a new carbon-capture technology for coal through CLC and to transfer this technology to industry through a numerical simulation tool with quantified uncertainty bounds. Underground Coal Thermal Treatment To explore the potential for creating new in-situ technologies for production of synthetic natural gas (SNG) from deep coal deposits and to demonstrate this in a new laboratory-scale reactor. Mercury Control To understand the effect of oxy-firing on the fate of mercury. Environmental, Legal, and Policy Issues To address the legal and policy issues associated with carbon management strategies in order to assess the appropriate role of these technologies in our evolving national energy portfolio. Validation/Uncertainty Quantification for Large Eddy Simulations of the Heat Flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility To produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers.

Smith, Philip; Davies, Lincoln; Kelly, Kerry; Lighty, JoAnn; Reitze, Arnold; Silcox, Geoffrey; Uchitel, Kirsten; Wendt, Jost; Whitty, Kevin

2014-08-31

26

Analysis of chemical coal cleaning processes. Final report  

SciTech Connect

Six chemical coal cleaning processes were examined. Conceptual designs and costs were prepared for these processes and coal preparation facilities, including physical cleaning and size reduction. Transportation of fine coal in agglomerated and unagglomerated forms was also discussed. Chemical cleaning processes were: Pittsburgh Energy Technology Center, Ledgemont, Ames Laboratory, Jet Propulsion Laboratory (two versions), and Guth Process (KVB). Three of the chemical cleaning processes are similar in concept: PETC, Ledgemont, and Ames. Each of these is based on the reaction of sulfur with pressurized oxygen, with the controlling factor being the partial pressure of oxygen in the reactor. All of the processes appear technically feasible. Economic feasibility is less certain. The recovery of process chemicals is vital to the JPL and Guth processes. All of the processes consume significant amounts of energy in the form of electric power and coal. Energy recovery and increased efficiency are potential areas for study in future more detailed designs. The Guth process (formally designed KVB) appears to be the simplest of the systems evaluated. All of the processes require future engineering to better determine methods for scaling laboratory designs/results to commercial-scale operations. A major area for future engineering is to resolve problems related to handling, feeding, and flow control of the fine and often hot coal.

Not Available

1980-06-01

27

Clean solid and liquid fuels from coal. Quarterly progress report, October--December 1977  

Microsoft Academic Search

Eight experimental runs were made on the continuous process evaluation unit. The purpose of these runs was to demonstrate system operability and check for approach to steady-state. The stirred tank reactor was used for these runs, and temperature and pressure were varied to initiate a partial factorial examination of the effect of these two variables on conversion. All experimental work

J. H. Gary; J. O. Golden; R. M. Baldwin; R. L. Bain; D. W. Dickerhoof

1978-01-01

28

Evaluation of Ultra Clean Fuels from Natural Gas  

SciTech Connect

ConocoPhillips, in conjunction with Nexant Inc., Penn State University, and Cummins Engine Co., joined with the U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) in a cooperative agreement to perform a comprehensive study of new ultra clean fuels (UCFs) produced from remote sources of natural gas. The project study consists of three primary tasks: an environmental Life Cycle Assessment (LCA), a Market Study, and a series of Engine Tests to evaluate the potential markets for Ultra Clean Fuels. The overall objective of DOE's Ultra Clean Transportation Fuels Initiative is to develop and deploy technologies that will produce ultra-clean burning transportation fuels for the 21st century from both petroleum and non-petroleum resources. These fuels will: (1) Enable vehicles to comply with future emission requirements; (2) Be compatible with the existing liquid fuels infrastructure; (3) Enable vehicle efficiencies to be significantly increased, with concomitantly reduced CO{sub 2} emissions; (4) Be obtainable from a fossil resource, alone or in combination with other hydrocarbon materials such as refinery wastes, municipal wastes, biomass, and coal; and (5) Be competitive with current petroleum fuels. The objectives of the ConocoPhillips Ultra Clean Fuels Project are to perform a comprehensive life cycle analysis and to conduct a market study on ultra clean fuels of commercial interest produced from natural gas, and, in addition, perform engine tests for Fisher-Tropsch diesel and methanol in neat, blended or special formulations to obtain data on emissions. This resulting data will be used to optimize fuel compositions and engine operation in order to minimize the release of atmospheric pollutants resulting from the fuel combustion. Development and testing of both direct and indirect methanol fuel cells was to be conducted and the optimum properties of a suitable fuel-grade methanol was to be defined. The results of the study are also applicable to coal-derived FT liquid fuels. After different gas clean up processes steps, the coal-derived syngas will produce FT liquid fuels that have similar properties to natural gas derived FT liquids.

Robert Abbott; Edward Casey; Etop Esen; Douglas Smith; Bruce Burke; Binh Nguyen; Samuel Tam; Paul Worhach; Mahabubul Alam; Juhun Song; James Szybist; Ragini Acharya; Vince Zello; David Morris; Patrick Flynn; Stephen Kirby; Krishan Bhatia; Jeff Gonder; Yun Wang; Wenpeng Liu; Hua Meng; Subramani Velu; Jian-Ping Shen, Weidong Gu; Elise Bickford; Chunshan Song; Chao-Yang Wang; Andre' Boehman

2006-02-28

29

Self-Scrubbing Coal{trademark}: An integrated approach to clean air. Comprehensive report to Congress, Clean Coal Technology Program  

SciTech Connect

In response to the PON, 33 proposals were received by DOE in May 1991. After evaluation, nine projects were selected for award. One of the nine projects selected for funding is a project proposed by Custom Coals International (CCI) entitled ``Self-Scrubbing Coal: An Integrated Approach to Clean Air.`` This project will provide a commercial demonstration of the Custom Coals Coal Cleaning (CCCC) process for producing Carefree Coal{trademark} and Self Scrubbing Coal{trademark}, as well as full-scale burns of the products in coal-fired utility boilers. The Self-Scrubbing Coal{trademark} project involves the construction of a 350 tons/hr advanced coal cleaning plant that will be designed with a unique blend of existing and new process steps. The Carefree Coal{trademark} produced by this cleaning process will allow many utilities to achieve compliance with the Clean Air Act Amendments (CAAA) sulfur emissions requirements. Deep cleaning alone, however, cannot produce a compliance fuel from coals with high organic sulfur contents. In these cases, Self-Scrubbing Coal{trademark} will be produced. Self-Scrubbing Coal{trademark} is the same as Carefree Coal{trademark} except that the finest fraction from the cleaning circuit is mixed with limestone-based additives and pelletized. These additives react during combustion to remove an additional 70--80% of the sulfur remaining with the clean coal, thus achieving a total sulfur removal of 80-90%.

Not Available

1992-10-01

30

Clean coal initiatives in Indiana  

USGS Publications Warehouse

Purpose - Indiana is listed among the top ten coal states in the USA and annually mines about 35 million short tons (million tons) of coal from the vast reserves of the US Midwest Illinois Coal Basin. The implementation and commercialization of clean coal technologies is important to the economy of the state and has a significant role in the state's energy plan for increasing the use of the state's natural resources. Coal is a substantial Indiana energy resource and also has stable and relatively low costs, compared with the increasing costs of other major fuels. This indigenous energy source enables the promotion of energy independence. The purpose of this paper is to outline the significance of clean coal projects for achieving this objective. Design/methodology/approach - The paper outlines the clean coal initiatives being taken in Indiana and the research carried out at the Indiana Center for Coal Technology Research. Findings - Clean coal power generation and coal for transportation fuels (coal-to-liquids - CTL) are two major topics being investigated in Indiana. Coking coal, data compilation of the bituminous coal qualities within the Indiana coal beds, reducing dependence on coal imports, and provision of an emissions free environment are important topics to state legislators. Originality/value - Lessons learnt from these projects will be of value to other states and countries.

Bowen, B.H.; Irwin, M.W.; Sparrow, F.T.; Mastalerz, M.; Yu, Z.; Kramer, R.A.

2007-01-01

31

Precipitation of jarosite-type double salts from spent acid solutions from a chemical coal cleaning process  

SciTech Connect

The precipitation of jarosite compounds to remove Na, K, Fe, and SO{sub 4}{sup 2{minus}} impurities from spent acid solutions from a chemical coal cleaning process was studied. Simple heating of model solutions containing Fe{sub 2}(SO{sub 4}){sub 3}, Na{sub 2}SO{sub 4}, and K{sub 2}SO{sub 4} caused jarosite (KFe{sub 3}(SO{sub 4}){sub 2}(OH){sub 6}) to form preferentially to natrojarosite (NaFe{sub 3}(SO{sub 4}){sub 2}(OH){sub 6}). Virtually all of the K, about 90% of the Fe, and about 30% of the SO{sub 4}{sup 2{minus}} could be precipitated from those solutions at 95{degree}C, while little or no Na was removed. However, simple heating of model solutions containing only Fe{sub 2}(SO{sub 4}){sub 3} and Na{sub 2}SO{sub 4} up to 95{degree}C for {le}12 hours produced low yields of jarosite compounds, and the Fe concentration in the solution had to be increased to avoid the formation of undesirable Fe compounds. Precipitate yields could be increased dramatically in model solutions of Na{sub 2}SO{sub 4}/Fe{sub 2}(SO{sub 4}){sub 3} containing excess Fe by using either CaCO{sub 3}, Ca(OH){sub 2}, or ZnO to neutralize H{sub 2}SO{sub 4} released during hydrolysis of the Fe{sub 2}(SO{sub 4}){sub 3} and during the precipitation reactions. Results obtained from the studies with model solutions were applied to spent acids produced during laboratory countercurrent washing of coal which had been leached with a molten NaOH/KOH mixture. Results indicated that jarosite compounds can be precipitated effectively from spent acid solutions by heating for 6 hours at 80{degree}C while maintaining a pH of about 1.5 using CaCO{sub 3}.

Norton, G.

1990-09-21

32

The production of a premium solid fuel from Powder River Basin coal. [COMPCOAL Process  

SciTech Connect

This report describes our initial evaluation of a process designed to produce premium-quality solid fuel from Powder River Basin (PRB) coal. The process is based upon our experience gained by producing highly-reactive, high-heating-value char as part of a mild-gasification project. In the process, char containing 20 to 25 wt % volatiles and having a gross heating value of 12,500 to 13,000 Btu/lb is produced. The char is then contacted by coal-derived liquid. The result is a deposit of 6 to 8 wt % pitch on the char particles. The lower boiling component of the coal-derived liquid which is not deposited on the char is burned as fuel. Our economic evaluation shows the process will be economically attractive if the product can be sold for about $20/ton or more. Our preliminary tests show that we can deposit pitch on to the char, and the product is less dusty, less susceptible to readsorption of moisture, and has reduced susceptibility to self heating.

Merriam, N.; Sethi, V.; Thomas, K.; Grimes, R.W.

1992-01-01

33

CPICOR{trademark}: Clean power from integrated coal-ore reduction  

SciTech Connect

The US steel industry, in order to maintain its basic iron production, is thus moving to lower coke requirements and to the cokeless or direct production of iron. The US Department of Energy (DOE), in its Clean Coal Technology programs, has encouraged the move to new coal-based technology. The steel industry, in its search for alternative direct iron processes, has been limited to a single process, COREX{reg_sign}. The COREX{reg_sign} process, though offering commercial and environmental acceptance, produces a copious volume of offgas which must be effectively utilized to ensure an economical process. This volume, which normally exceeds the internal needs of a single steel company, offers a highly acceptable fuel for power generation. The utility companies seeking to offset future natural gas cost increases are interested in this clean fuel. The COREX{reg_sign} smelting process, when integrated with a combined cycle power generation facility (CCPG) and a cryogenic air separation unit (ASU), is an outstanding example of a new generation of environmentally compatible and highly energy efficient Clean Coal Technologies. This combination of highly integrated electric power and hot metal coproduction, has been designated CPICOR{trademark}, Clean Power from Integrated Coal/Ore Reduction.

Wintrell, R.; Miller, R.N.; Harbison, E.J.; LeFevre, M.O.; England, K.S.

1997-12-31

34

Clean liquid fuels from MSW  

SciTech Connect

The need for a cost effective and cleaner method of Municipal Solid Waste (MSW) disposal hardly needs emphasizing. With funding through the US EPA and US DOE-METC, EnerTech demonstrated its SlurryCarb{trademark} process for producing homogeneous, pumpable fuels from Refuse Derived Fuel (RDF) with continuous pilot plant facilities, and characterized flue gas and ash emissions from combustion of the carbonized RDF slurry fuel. Pilot scale slurry carbonization experiments with RDF produced a homogeneous pumpable slurry fuel with a Higher Heating Value up to approximately 6,600 Btu/lb at 51.7 wt% total solids. The viscosity of this carbonized RDF slurry fuel was approximately 500 cP {at} 100 Hz decreasing, and ambient temperature. Also, pilot scale slurry carbonization experiments extracted up to approximately 94% of the feed RDF chlorine content as chloride salts. Atmospheric combustion of the carbonized RDF slurry fuel produced a carbon burnout exceeding 99.9%, with excess air as low as 15%. CO emissions averaged below 16 ppm (corrected to 7% O{sub 2}), while HCl and SO{sub 2} emissions were below 17 and 40 ppm, respectively, without acid gas scrubbing. NO{sub x} emissions depended on combustion temperature and averaged between 82--211 ppm, without selective noncatalytic or catalytic reduction. In addition, mercury emissions were measured at 0.003 mg/dscm. Combustion ash was non-hazardous, with low leaching characteristics, based on a TCLP analysis.

Klosky, M. [EnerTech Environmental, Inc., Atlanta, GA (United States)

1996-12-31

35

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 6, January--March 1994  

SciTech Connect

This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effectve replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States as well as for advanced combustars currently under development. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals fbr clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 51-month program which started on September 30, 1992. This report discusses the technical progress, made during the 6th quarter of the project from January 1 to March 31, 1994. The project has three major objectives: (1) The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel for premium fuel applications. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. (2) A secondary objective is to develop the design base for near-term application of these advanced fine coal cleaning technologies in new or existing coal preparation plants for efficiently processing minus 28-mesh coal fines and converting this to marketable products in current market economics. (3) A third objective is to determine the removal of toxic trace elements from coal by advance column flotation and selective agglomeration technologies.

Smit, F.J.; Rowe, R.M.; Anast, K.R.; Jha, M.C.

1994-05-06

36

Clean coal technology  

NASA Astrophysics Data System (ADS)

The different commercially available clean coal technologies are introduced with particular emphasis on their efficiency and environmental performance. The technologies in question are: pulverized fuel combustion with flue gas desulphurization; circulating fluidized bed combustion; integrated coal gasification combined cycle; pressurized fluidized bed combustion. Consideration is also be given to emerging coal combustion technologies.

Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

37

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly report, April 1--June 30, 1997  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). Accomplishments during the quarter are described on the following tasks and subtasks: Development of near-term applications (engineering development and dewatering studies); Engineering development of selective agglomeration (bench-scale testing and process scale-up); PDU and advanced column flotation module (coal selection and procurement and advanced flotation topical report); Selective agglomeration module (module operation and clean coal production with Hiawatha, Taggart, and Indiana 7 coals); Disposition of the PDU; and Project final report. Plans for next quarter are discussed and agglomeration results of the three tested coals are presented.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1997-12-31

38

APPLICATION OF OIL AGGLOMERATION FOR EFFLUENT CONTROL FROM COAL CLEANING PLANTS  

EPA Science Inventory

The report discusses the potential applicability of oil agglomeration for the control of black water effluents from coal cleaning plants processing four different coals. Removal and recovery of the coal from each of the black waters produced aqueous suspensions of mineral matter ...

39

Fine coal cleaning via the micro-mag process  

DOEpatents

A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

Klima, Mark S. (Finleyville, PA); Maronde, Carl P. (McMurray, PA); Killmeyer, Richard P. (Pittsburgh, PA)

1991-01-01

40

A CO-UTILIZATION OF COAL WITH E-FUEL FROM ENERTECH'S SLURRYCARBtm PROCESS  

SciTech Connect

In August 1999, EnerTech Environmental, LLC (EnerTech) and the Federal Energy Technology Center (FETC) entered into a Cooperative Agreement to develop the first SlurryCarb{trademark} facility for converting Municipal Sewage Sludge (MSS) into a high-density slurry fuel, which could be co-utilized with coal in various industrial applications. Funded primarily by private investors, this program was divided into two major phases, Project Definition (Phase 0) and Design, Construction, and Operation (Phase 1). Project Definition, performed during this reporting period, was designed to define the project from a technical, economic, and scheduling standpoint. Once defined, much of the project risk would be appropriately mitigated thereby providing stakeholders, such as FETC, less risk when investing in the more costly Phase 1, which includes the design, construction, and operation of the first SlurryCarb{trademark} facility. Since May 1999, EnerTech has made significant progress in the tasks required in Phase 0 for bringing this project to Phase 1. These accomplishments have enhanced the probability for success thereby reducing the risk to the United States Department of Energy's (DOE) for its investment in the project. Phase 0 technical accomplishments include: Locating and securing a project site for the 60 dry ton per day (DTPD) SlurryCarb{trademark} facility; Locating and securing a project partner who will supply the necessary MSS for the project revenue stream; Completing the basic engineering of the project, which included value engineering for reducing technical risk and lowering project costs (final drawings, detail technical review, test runs on process development unit, fuel production for fuel usage research, and final cost estimate all pending); Research and a market study necessary for finding a potential fuel user, which included working with General Electric Environmental Research Corporation (EER) with a focus on coal utilization (locate actual fuel user and detailed combustion research pending); Beginning the National Environmental Policy Act (NEPA) process necessary for the DOE involvement (final NEPA report pending); Completing the basic design for the fuel delivery system and developing a research protocol for testing required by the fuel user (actual fuel testing pending); and Locating engineering, procurement, and construction firm (EPC) to provide a fixed price guaranteed schedule for the project (EPC contract negotiation pending). For this project, a semi-annual technical progress report is required to describe the technical progress made during the duration of the budget period.

Susan L. Hoang

2000-03-02

41

Clean Coal Diesel Demonstration Project  

SciTech Connect

A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

Robert Wilson

2006-10-31

42

Development of the chemical and electrochemical coal cleaning (CECC) process. Final report  

SciTech Connect

The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

Yoon, Roe-Hoan; Basilio, C.I.

1992-05-01

43

Process for the production and recovery of fuel values from coal  

DOEpatents

A method of pyrolyzing and desulfurizing coal in a transport reactor to recover volatile fuel values and hydrogen by heating particulate coal entrained in a carrier gas substantially free of oxygen to a pyrolysis temperature in a zone within three seconds.

Sass, Allan (Los Angeles, CA); McCarthy, Harry E. (Golden, CO); Kaufman, Paul R. (North Canton, OH); Finney, Clement S. (Claremont, CA)

1982-01-01

44

An Evaluation of Low-BTU Gas from Coal as an Alternate Fuel for Process Heaters  

E-print Network

As the price gap between oil and natural gas and coal continues to widen, Monsanto has carefully searched out and examined opportunities to convert fuel use to coal. Preliminary studies indicate that the low-btu gas produced by fixed-bed, air blown...

Nebeker, C. J.

1982-01-01

45

COMPCOAL{trademark}: A profitable process for production of a stable high-Btu fuel from Powder River Basin coal  

SciTech Connect

This report describes the Western Research Institute (WRI) COMPCOAL{trademark} process which is designed to produce a stable, high-Btu fuel from Powder River Basin (PRB) and other low-rank coals. The process is designed to overcome the problems of oxidation and spontaneous combustion, readsorption of moisture, and dust formation from the friable coal. PRB coal is susceptible to low-temperature oxidation and self-heating, particularly after it has been dried. This report describes a method WRI has developed to prevent self-heating of dried PRB coal. The ``accelerated aging`` not only stabilizes the dried coal, but it also increases the heating value of the COMPCOAL product. The stabilized COMPCOAL product has a heating value of 12,000 to 12,700 Btu/lb, contains 35 to 40 wt % volatiles, and is comparable to unprocessed PRB coal in self-heating and low-temperature oxidation characteristics. Importantly, the self-heating tendency can be controlled by slightly adjusting the ``aging`` step in the process.

NONE

1993-07-01

46

Self-Scrubbing Coal trademark : An integrated approach to clean air  

SciTech Connect

In response to the PON, 33 proposals were received by DOE in May 1991. After evaluation, nine projects were selected for award. One of the nine projects selected for funding is a project proposed by Custom Coals International (CCI) entitled Self-Scrubbing Coal: An Integrated Approach to Clean Air.'' This project will provide a commercial demonstration of the Custom Coals Coal Cleaning (CCCC) process for producing Carefree Coal{trademark} and Self Scrubbing Coal{trademark}, as well as full-scale burns of the products in coal-fired utility boilers. The Self-Scrubbing Coal{trademark} project involves the construction of a 350 tons/hr advanced coal cleaning plant that will be designed with a unique blend of existing and new process steps. The Carefree Coal{trademark} produced by this cleaning process will allow many utilities to achieve compliance with the Clean Air Act Amendments (CAAA) sulfur emissions requirements. Deep cleaning alone, however, cannot produce a compliance fuel from coals with high organic sulfur contents. In these cases, Self-Scrubbing Coal{trademark} will be produced. Self-Scrubbing Coal{trademark} is the same as Carefree Coal{trademark} except that the finest fraction from the cleaning circuit is mixed with limestone-based additives and pelletized. These additives react during combustion to remove an additional 70--80% of the sulfur remaining with the clean coal, thus achieving a total sulfur removal of 80-90%.

Not Available

1992-10-01

47

EVALUATION OF THE FLASH DESULFURIZATION PROCESS FOR COAL CLEANING  

EPA Science Inventory

The report gives results of a program to develop (on the laboratory, bench, and pilot scale) operating conditions for key steps in the 'flash' process for desulfurizing coal by chemical and thermal treatment. Laboratory and bench scale data on high-sulfur eastern U.S. coals prove...

48

Triboelectrostatic dry coal cleaning  

SciTech Connect

Triboelectrostatic dry coal cleaning methods rely on establishing differential charge between particles to provide effective coal beneficiation. While these methods offer the advantage of ash and pyrite removal without the need for water, for them to become a viable alternative to wet coal cleaning processes, an understanding of the coal and process-related influences on particle charge formation is required. The University of Kentucky`s Center for Applied Energy Research (CAER) has been conducting basic research, sponsored by the DOE, designed to evaluate various coal properties and process parameters which affect particle charge. The charging characteristics of coals, pure minerals, and glassy carbon have been evaluated. Triboelectric charging conditions which have been found to affect particle charge formation include particle mass flowrate as well as transporting gas flowrate, composition, temperature and relative humidity. Physical conditions of the charging system, including construction materials and geometry were also found to affect particle charge. A product of this research has been the development of three novel methods for quantifying particle charge. Up-to-date results, as well as unique techniques developed to perform the research, are reported. Finally, a discussion of how these results can be used to further the development of triboelectrostatic dry coal cleaning is presented.

Schaefer, J.L.; Ban, H.; Stencel, J.M. [Univ. of Kentucky, Lexington, KY (United States). Center for Applied Energy Research

1994-12-31

49

Repowering with clean coal technologies  

SciTech Connect

Repowering with clean coal technology can offer significant advantages, including lower heat rates and production costs, environmental compliance, incremental capacity increases, and life extension of existing facilities. Significant savings of capital costs can result by refurbishing and reusing existing sites and infrastructure relative to a greenfield siting approach. This paper summarizes some key results of a study performed by Parsons Power Group, Inc., under a contract with DOE/METC, which investigates many of the promising advanced power generation technologies in a repowering application. The purpose of this study was to evaluate the technical and economic results of applying each of a menu of Clean Coal Technologies in a repowering of a hypothetical representative fossil fueled power station. Pittsburgh No. 8 coal is used as the fuel for most of the cases evaluated herein, as well as serving as the fuel for the original unrepowered station. The steam turbine-generator, condenser, and circulating water system are refurbished and reused in this study, as is most of the existing site infrastructure such as transmission lines, railroad, coal yard and coal handling equipment, etc. The technologies evaluated in this study consisted of an atmospheric fluidized bed combustor, several varieties of pressurized fluid bed combustors, several types of gasifiers, a refueling with a process derived fuel, and, for reference, a natural gas fired combustion turbine-combined cycle.

Freier, M.D. [USDOE Morgantown Energy Technology Center, WV (United States); Buchanan, T.L.; DeLallo, M.L.; Goldstein, H.N. [Parsons Power Group, Inc., Reading, PA (United States)

1996-02-01

50

Healy clean coal project  

SciTech Connect

The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and heat recovery system with both high and low temperature emission control processes. The emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better then the federal New Source Performance Standards. (VC)

Not Available

1992-05-01

51

Dewatering studies of fine clean coal  

SciTech Connect

Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop the process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. During the last year's effort, it was reported that a combination of metal ion and surfactant provided a 22 percent moisture filter cake.

Parekh, B.K.

1991-01-01

52

The study and practice of clean coal pressure filter and dewatering process  

SciTech Connect

This paper introduces the current status of dewatering of the flotation clean coal and the problems in China. The industrial application of the dewatering process and the newly developed clean coal pressure filter is represented. And the results indicated that this filter press possesses such advantages as fast speed in filter lower moisture in filter cake, convenience in operation, obvious saving on energy, etc. It will have a broad applications.

Xie, G.; Wu, L.; Ou, Z.

1999-07-01

53

ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES; SELECTION OF TEST SITES FOR SOURCE TEST PROGRAM  

EPA Science Inventory

The report describes the selection of coal claning plants at which field testing and sampling will be conducted to support the environmental assessment of the pollution potential of various coal cleaning processes. The approach was to select a few plants (representing extremes in...

54

ENVIRONMENTAL AND ECONOMIC COMPARISON OF ADVANCED PROCESSES FOR CONVERSION OF COAL AND BIOMASS INTO CLEAN ENERGY  

EPA Science Inventory

Biomass and coal conversion into clean energy is compared on an economic and environmental basis in three regional scenarios: (1) electric power from direct combustion of wood versus conventional coal combustion in the South Central U.S., (2) synthetic pipeline gas from anaerobic...

55

Clean coal technology: The new coal era  

SciTech Connect

The Clean Coal Technology Program is a government and industry cofunded effort to demonstrate a new generation of innovative coal processes in a series of full-scale showcase`` facilities built across the country. Begun in 1986 and expanded in 1987, the program is expected to finance more than $6.8 billion of projects. Nearly two-thirds of the funding will come from the private sector, well above the 50 percent industry co-funding expected when the program began. The original recommendation for a multi-billion dollar clean coal demonstration program came from the US and Canadian Special Envoys on Acid Rain. In January 1986, Special Envoys Lewis and Davis presented their recommendations. Included was the call for a 5-year, $5-billion program in the US to demonstrate, at commercial scale, innovative clean coal technologies that were beginning to emerge from research programs both in the US and elsewhere in the world. As the Envoys said: if the menu of control options was expanded, and if the new options were significantly cheaper, yet highly efficient, it would be easier to formulate an acid rain control plan that would have broader public appeal.

Not Available

1994-01-01

56

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy in July 2003. The project has completed Phase I, and is currently in Phase II of development. The two project phases include: (1) Feasibility study and conceptual design for an integrated demonstration facility at Global Energy's existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations; and (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The Phase I of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase II is supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The WREL integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-Gas technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and now COP and the industrial partners are investigating the use of synthesis gas produced by the E-Gas technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. The early entrance coproduction plant study conducted in Phase I of the IMPPCCT project confirmed that the concept for the integration of gasification-based (E-Gas) electricity generation from coal and/or petroleum coke and methanol production (Liquid Phase Methanol or LPMEOH{trademark}) processes was feasible for the coproduction of power and chemicals. The results indicated that while there are minimal integration issues that impact the deployment of an IMPPCCT CEP, the major concern was the removal of sulfur and other trace contaminants, which are known methanol catalyst poisons, from the synthesis gas (syngas). However, economic concerns in the domestic methanol market which is driven by periodic low natural gas prices and cheap offshore supplies limit the commercial viability of this more capital intensive concept. The objective of Phase II is to conduct RD&T as outlined in the Phase I RD&T Plan to enhance the development and commercial acceptance of coproduction technology. Studies will address the technical concerns that will make the IMPPCCT concept competitive with natural

Albert C. Tsang

2004-03-26

57

Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project was established to evaluate integrated electrical power generation and methanol production through clean coal technologies. The project was under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy Inc. in July 2003. The project has completed both Phase 1 and Phase 2 of development. The two project phases include the following: (1) Feasibility study and conceptual design for an integrated demonstration facility at SG Solutions LLC (SGS), previously the Wabash River Energy Limited, Gasification Facility located in West Terre Haute, Indiana, and for a fence-line commercial embodiment plant (CEP) operated at the Dow Chemical Company or Dow Corning Corporation chemical plant locations. (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. Phase 1 of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase 2 was supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The SGS integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other carbonaceous fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas (syngas) is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-Gas technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and later COP and the industrial partners investigated the use of syngas produced by the E-Gas technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort were to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from syngas derived from coal, or, coal in combination with some other carbonaceous feedstock. The intended result of the project was to provide the necessary technical, economic, and environmental information that would be needed to move the EECP forward to detailed design, construction, and operation by industry. The EECP study conducted in Phase 1 of the IMPPCCT Project confirmed that the concept for the integration of gasification-based (E-Gas) electricity generation from coal and/or petroleum coke and methanol production (Liquid Phase Methanol or LPMEOH{trademark}) processes was feasible for the coproduction of power and chemicals. The results indicated that while there were minimal integration issues that impact the deployment of an IMPPCCT CEP, the major concern was the removal of sulfur and other trace contaminants, which are known methanol catalyst poisons, from the syngas. However, economic concerns in the domestic methanol market which is driven by periodic low natural gas prices and cheap offshore supplies limit the commercial viability of this more capital intensive concept. The objective of Phase 2 was to conduct RD&T as outlined in the Phase 1 RD&T Plan to enhance the development and commercial acceptance of coproduction technology. Studies were designed to address the technical concerns that would mak

Conocophillips

2007-09-30

58

Method for producing a dried particulate coal fuel from a particulate low rank coal  

Microsoft Academic Search

A method for producing a dried particulate coal fuel having a reduced tendency to spontaneously ignite from a low rank coal by drying the low rank coal in a fluidized bed, cooling the resulting dried coal in a fluidized bed cooler, separating coal particles smaller than about 80 Tyler Mesh from the cooled dried coal and treating the cooled dried

L. P. Riess; B. F. Bonnecaze

1985-01-01

59

Coal Research  

NASA Technical Reports Server (NTRS)

Coal slurries are "clean" pulverized coal mixed with oil or water. Significant fuel savings can be realized when using coal slurries. Advanced Fuels Technology (AFT) utilized a COSMIC program, (Calculation of Complex Chemical Equilibrium Compositions), which provides specific capabilities for determining combustion products. The company has developed a cleaning process that removes much of the mineral sulphur and ash from the coals.

1986-01-01

60

Clean Coal Draft for public comment  

NASA Astrophysics Data System (ADS)

The Department of Energy is asking the public to comment on the draft environmental impact statement for 22 clean coal technologies, from precombustion cleaning techniques to coal gasification and fuel cell systems. Incentives to promote use of these new methods for burning coal are included in President George Bush's proposed revisions to the Clean Air Act.The draft is based on a computer model developed at Argonne National Laboratory, Illinois, and run at Oak Ridge National Laboratory, Tennessee. The model estimates the amounts of reduction by 2010 in national emissions of sulfur dioxide, nitrogen oxides and carbon dioxide that use of the new technologies could achieve. It also compares the amounts and kinds of solid waste produced by clean coal technologies to the solid waste of power-production technologies in use today.

61

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Task 6 -- Selective agglomeration laboratory research and engineering development for premium fuels  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and benchscale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report represents the findings of Subtask 6.5 Selective Agglomeration Bench-Scale Testing and Process Scale-up. During this work, six project coals, namely Winifrede, Elkhorn No. 3, Sunnyside, Taggart, Indiana VII, and Hiawatha were processed in a 25 lb/hr continuous selective agglomeration bench-scale test unit.

Moro, N.; Jha, M.C.

1997-06-27

62

EPA COAL CLEANING PROGRAM  

EPA Science Inventory

The report describes work during Fiscal Year 1979 by 12 organizations, both public and private, under EPA's Coal Cleaning Program, a program that explores the possibilities for wider use of coal as an environmentally acceptable energy source. Many aspects of coal were studied, in...

63

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)  

SciTech Connect

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over a three year period, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial plants operated at Dow Chemical or Dow Corning chemical plant locations; (2) Research, development, and testing to define any technology gaps or critical design and integration issues; and (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. This report describes management planning, work breakdown structure development, and feasibility study activities by the IMPPCCT consortium in support of the first project phase. Project planning activities have been completed, and a project timeline and task list has been generated. Requirements for an economic model to evaluate the West Terre Haute implementation and for other commercial implementations are being defined. Specifications for methanol product and availability of local feedstocks for potential commercial embodiment plant sites have been defined. The WREL facility is a project selected and co-funded under the fifth phase solicitation of the U.S. Department of Energy's Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., as the E-GAS{trademark} technology. In a joint effort with the U.S. Department of Energy, working under a Cooperative Agreement Award from the ''Early Entrance Coproduction Plant'' (EECP) initiative, the GEC and an Industrial Consortia are investigating the application of synthesis gas from the E-GAS{trademark} technology to a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry.

Doug Strickland; Albert Tsang

2002-10-14

64

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 11, April--June, 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 tons of each of three project coals, by each process. During Quarter 11 (April--June, 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant with the installation and calibration of a refurbished 30-inch diameter column. The evaluation of toxic trace element data for column flotation samples continued, with preliminary analysis indicating that reasonably good mass balances were achieved for most elements, and that significant reductions in the concentration of many elements were observed from raw coal, to flotation feed, to flotation product samples. Significant progress was made on Subtask 6.5 selective agglomeration bench-scale testing. Data from this work indicates that project ash specifications can be met for all coals evaluated, and that the bulk of the bridging liquid (heptane) can be removed from the product for recycle to the process. The detailed design of the 2 t/hr selective agglomeration module progressed this quarter with the completion of several revisions of both the process flow, and the process piping and instrument diagrams. Procurement of coal for PDU operation began with the purchase of 800 tons of Taggart coal. Construction of the 2 t/hr PDU continued through this reporting quarter and is currently approximately 60% complete.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1995-07-31

65

Development of the Ultra-Clean Dry Cleanup Process for Coal-Based Syngases  

SciTech Connect

The Siemens Westinghouse Power Corporation (SWPC) has proposed a novel scheme for polishing sulfur species, halides, and particulate from syngas to meet stringent cleaning requirements, the ''Ultra-Clean syngas polishing process.'' The overall development objective for this syngas polishing process is to economically achieve the most stringent cleanup requirements for sulfur species, halide species and particulate expected for chemical and fuel synthesis applications (total sulfur species < 60 ppbv, halides < 10 ppbv, and particulate < 0.1 ppmw). A Base Program was conducted to produce ground-work, laboratory test data and process evaluations for a conceptual feasibility assessment of this novel syngas cleaning process. Laboratory testing focused on the identification of suitable sulfur and halide sorbents and operating temperatures for the process. This small-scale laboratory testing was also performed to provide evidence of the capability of the process to reach its stringent syngas cleaning goals. Process evaluations were performed in the Base Program to identify process alternatives, to devise process flow schemes, and to estimate process material & energy balances, process performance, and process costs. While the work has focused on sulfur, halide, and particulate control, considerations of ammonia, and mercury control have also been included.

Newby, R.A.; Slimane, R.B.; Lau, F.S.; Jain, S.C.

2002-09-20

66

Coal cleaning waste as an additive in the lime-sinter process for the recovery of alumina from power plant fly ash  

SciTech Connect

The addition of a small amount of coal cleaning waste to lime-fly ash mixtures increases the alumina recovery to over 90%. Experiments were run with sinter mixtures containing bituminous and subbituminous fly ashes and varying amounts of lime and coal cleaning waste. The various mixtures were sintered between 1000/sup 0/C and 1350/sup 0/C for 0.5 to 1 hours. Alumina recovery and qualitative and quantitative x-ray diffraction analysis were obtained for each sample. Alumina compounds that have been identified in the sintered mixtures are: calcium alumina ferrite (C/sub 4/AF), calcium aluminate (C/sub 12/A/sub 7/), calcium sulfoaluminate (C/sub 4/A/sub 3/S), and gehlenite (C/sub 2/AS). The C/sub 4/AF and C/sub 2/AS compounds are insoluble aluminates and remained in the filtrate. The C/sub 4/A/sub 3/S and C/sub 12/A/sub 7/ are the soluble aluminate that form and account for 90 to 95% of the recovered alumina. Other calcium aluminates such as: CA or C/sub 3/A may form during sintering, but not in large enough quantities (less than 1 wt %) to be observed from the x-ray patterns obtained.

Fronczak, N.R.

1984-06-01

67

ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES; FIRST ANNUAL REPORT; VOLUME I. EXECUTIVE SUMMARY  

EPA Science Inventory

The report gives results of the first year's work on an environmental assessment of coal cleaning processes. A short base of engineering, ecological, pollution control, and cost data is being established through data gathering and systems analysis efforts. In addition to program ...

68

REFINERY INTEGRATION OF BY-PRODUCTS FROM COAL-DERIVED JET FUELS  

SciTech Connect

This report summarizes the accomplishments toward project goals during the first six months of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; John Andresen

2004-04-23

69

REFINERY INTEGRATION OF BY-PRODUCTS FROM COAL-DERIVED JET FUELS  

SciTech Connect

This report summarizes the accomplishments toward project goals during the first six months of the second year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2005-05-18

70

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

This report summarizes the accomplishments toward project goals during the first twelve months of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; John Andresen

2004-09-17

71

COAL CLEANING BY GAS AGGLOMERATION  

SciTech Connect

The technical feasibility of a gas agglomeration method for cleaning coal was demonstrated by means of bench-scale tests conducted with a mixing system which enabled the treatment of ultra-fine coal particles with a colloidal suspension of microscopic gas bubbles in water. A suitable suspension of microbubbles was prepared by first saturating water with air or carbon dioxide under pressure then reducing the pressure to release the dissolved gas. The formation of microbubbles was facilitated by agitation and a small amount of i-octane. When the suspension of microbubbles and coal particles was mixed, agglomeration was rapid and small spherical agglomerates were produced. Since the agglomerates floated, they were separated from the nonfloating tailings in a settling chamber. By employing this process in numerous agglomeration tests of moderately hydrophobic coals with 26 wt.% ash, it was shown that the ash content would be reduced to 6--7 wt.% while achieving a coal recovery of 75 to 85% on a dry, ash-free basis. This was accomplished by employing a solids concentration of 3 to 5 w/w%, an air saturation pressure of 136 to 205 kPa (5 to 15 psig), and an i-octane concentration of 1.0 v/w% based on the weight of coal.

T.D. Wheelock

1999-03-01

72

Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications: Task 9 - Selective agglomeration Module Testing and Evaluation.  

SciTech Connect

The primary goal of this project was the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing of both processes on six coals to optimize the processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report summarizes the findings of all the selective agglomeration (SA) test work performed with emphasis on the results of the PDU SA Module testing. Two light hydrocarbons, heptane and pentane, were tested as agglomerants in the laboratory research program which investigated two reactor design concepts: a conventional two-stage agglomeration circuit and a unitized reactor that combined the high- and low-shear operations in one vessel. The results were used to design and build a 25 lb/hr bench-scale unit with two-stage agglomeration. The unit also included a steam stripping and condensation circuit for recovery and recycle of heptane. It was tested on six coals to determine the optimum grind and other process conditions that resulted in the recovery of about 99% of the energy while producing low ash (1-2 lb/MBtu) products. The fineness of the grind was the most important variable with the D80 (80% passing size) varying in the 12 to 68 micron range. All the clean coals could be formulated into coal-water-slurry-fuels with acceptable properties. The bench-scale results were used for the conceptual and detailed design of the PDU SA Module which was integrated with the existing grinding and dewatering circuits. The PDU was operated for about 9 months. During the first three months, the shakedown testing was performed to fine tune the operation and control of various equipment. This was followed by parametric testing, optimization/confirmatory testing, and finally a 72-hour round the clock production run for each of the three project coals (Hiawatha, Taggart, and Indiana VII). The parametric testing results confirmed that the Taggart coal ground to a D80 of 30 microns could be cleaned to 1 lb ash/MBtu, whereas the Hiawatha and Indiana Vil coals had to be ground to D80s of 40 and 20 microns, respectively, to be cleaned to 2 lb ash/MBtu. The percent solids, residence time, shear intensity (impeller tip speed and energy input per unit volume), and heptane dosage were the main variables that affected successful operation (phase inversion or microagglomerate formation in the high-shear reactor and their growth to 2-3 mm in size during low shear). Downward inclination of the vibrating screen and adequate spray water helped produce the low ash products. Btu recoveries were consistently greater than 98%. Two-stage steam stripping achieved about 99% heptane recovery for recycle to the process. Residual hydrocarbon concentrations were in the 3000 to 5000 ppm range on a dry solids basis.

Moro, N.` Jha, M.C.

1997-09-29

73

Dewatering studies of fine clean coal  

SciTech Connect

The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee's Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

Parekh, B.K.

1991-01-01

74

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

This report summarizes the accomplishments toward project goals during the first six months of the second year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Evaluations to assess the quality of coal based fuel oil are reported. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2005-11-17

75

Dimethyl ether (DME) from coal as a household cooking fuel in China  

E-print Network

Dimethyl ether (DME) from coal as a household cooking fuel in China Eric D. Larson Princeton-1003, USA E-mail: hyy@princeton.edu Dimethyl ether (DME) has characteristics similar to liquefied petroleum gas (LPG) as a household cooking fuel. As such, DME is an attractive fuel for clean cooking. DME can

76

Process for particulate removal from coal liquids  

DOEpatents

Suspended solid particulates are removed from liquefied coal products by first subjecting such products to hydroclone action for removal in the underflow of the larger size particulates, and then subjecting the overflow from said hydroclone action, comprising the residual finer particulates, to an electrostatic field in an electrofilter wherein such finer particulates are deposited in the bed of beads of dielectric material on said filter. The beads are periodically cleaned by backwashing to remove the accumulated solids.

Rappe, Gerald C. (Macungie, PA)

1983-01-01

77

Generate clean fuels from downstream petrochemical operations  

SciTech Connect

Selective catalytic hydrogenations have become important tools in optimizing the overall economics of a steamcracker. A variety of processes and catalysts have been developed to a high standard. In the future, steamcracker downstream processing will become even more versatile. For example, isomerization can be used to adapt utilization of the C{sub 4} and C{sub 5} streams to the ever-changing demands of the market. An example of this trend is the skeletal isomerization of n-butenes to isobutylene, which is increasingly practiced in western countries. As the worldwide petrochemical industry evolved since the 1950s, the steamcracker became the predominant source for the major raw materials upon which the industry depends today. Currently, prices for steamcracker products are at profitable levels. Selective hydrogeneration processes for steam cracker applications can generate valuable transportation fuel components and intermediates.

Polanek, P; Artrip, D.; Mueller, H.J.; Kons, G. [BASF Aktiengesellschaft, Ludwigshafen (Germany)

1996-05-01

78

Clean Coal Power Initiative  

SciTech Connect

This report is the fifth quarterly Technical Progress Report submitted by NeuCo, Incorporated, under Award Identification Number, DE-FC26-04NT41768. This award is part of the Clean Coal Power Initiative (''CCPI''), the ten-year, $2B initiative to demonstrate new clean coal technologies in the field. This report is one of the required reports listed in Attachment B Federal Assistance Reporting Checklist, part of the Cooperative Agreement. The report covers the award period January 1, 2006 - March 31, 2006 and NeuCo's efforts within design, development, and deployment of on-line optimization systems during that period.

Doug Bartlett; Rob James; John McDermott; Neel Parikh; Sanjay Patnaik; Camilla Podowski

2006-03-31

79

The Clean Coal Technology Program: Lessons learned  

SciTech Connect

The Clean Coal Technology (CCT) Program is a unique partnership between the federal government and industry that has as its primary goal the successful introduction of new clean coal utilization technologies into the energy marketplace. Clean coal technologies being demonstrated under the CCT Program are establishing a technology base that will enable the nation to meet more stringent energy and environmental goals. Most of the, demonstrations are being conducted at commercial scale, in actual user environments, and under circumstances typical of commercial operations. These features allow the potential of the technologies to be evaluated in their intended commercial applications. Each application addresses one of the following four market sectors: advanced electric power generation; environmental control devices; coal processing for clean fuels; and industrial applications. The purpose of this report is fourfold: Explain the CCT program as a model for successful joint government industry partnership for selecting and demonstrating technologies that have promise for adaptation to the energy marketplace; set forth the process by which the process has been implemented and the changes that have been made to improve that process; outline efforts employed to inform potential users and other interested parties about the technologies being developed; and examine some of the questions which must be considered in determining if the CCT Program model can be applied to other programs.

Not Available

1994-07-01

80

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly progress report No. 10, January--March 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and benchscale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by June, 1997. During Quarter 10 (January--March, 1995), preliminary work continued for the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant. Towards this end, laboratory flotation testing and refurbishing of the column have been started. The final version of the Subtask 4.2 Advanced Flotation Process Optimization Research topical report was issued, as was a draft version of the Subtask 4.3 report discussing the formulation of coal-water slurry fuels (CWF) from advanced flotation products. A number of product samples from Subtask 4.4 testing were sent to both Combustion Engineering and Penn State for combustion testing. The evaluation of toxic trace element analyses of column flotation products also continued. The detailed design of the 2 t/hr PDU was essentially completed with the approval of various process flow, plant layout, electrical, and vendor equipment drawings. The final version of the Subtask 6.5 -- Selective Agglomeration Bench-Scale Design and Test Plan Report was issued during this reporting quarter. Design and construction of this 25 lb/hr selective agglomeration test unit was completed and preliminary testing started. Construction of the 2 t/hr PDU began following the selection of TIC. The Industrial Company as the construction subcontractor.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1995-04-27

81

Sustainable development with clean coal  

SciTech Connect

This paper discusses the opportunities available with clean coal technologies. Applications include new power plants, retrofitting and repowering of existing power plants, steelmaking, cement making, paper manufacturing, cogeneration facilities, and district heating plants. An appendix describes the clean coal technologies. These include coal preparation (physical cleaning, low-rank upgrading, bituminous coal preparation); combustion technologies (fluidized-bed combustion and NOx control); post-combustion cleaning (particulate control, sulfur dioxide control, nitrogen oxide control); and conversion with the integrated gasification combined cycle.

NONE

1997-08-01

82

Innovative technologies on fuel assemblies cleaning for sodium fast reactors: First considerations on cleaning process  

SciTech Connect

Within the framework of Sodium Fast Reactor development, innovative fuel assembly cleaning operations are investigated to meet the GEN IV goals of safety and of process development. One of the challenges is to mitigate the Sodium Water Reaction currently used in these processes. The potential applications of aqueous solutions of mineral salts (including the possibility of using redox chemical reactions) to mitigate the Sodium Water Reaction are considered in a first part and a new experimental bench, dedicated to this study, is described. Anhydrous alternative options based on Na/CO{sub 2} interaction are also presented. Then, in a second part, a functional study conducted on the cleaning pit is proposed. Based on experimental feedback, some calculations are carried out to estimate the sodium inventory on the fuel elements, and physical methods like hot inert gas sweeping to reduce this inventory are also presented. Finally, the implementation of these innovative solutions in cleaning pits is studied in regard to the expected performances. (authors)

Simon, N.; Lorcet, H.; Beauchamp, F.; Guigues, E. [CEA, DEN, DTN Cadarache, F-13108 Saint-Paul-lez-Durance (France); Lovera, P.; Fleche, J. L. [CEA, DEN, DPC Saclay, F-91191 Gif-sur-Yvette (France); Lacroix, M. [CEA, DEN, DTN Cadarache, F-13108 Saint-Paul-lez-Durance (France); Carra, O. [AREVA / NP, 10 Rue Juliette Recamier, 69003 Lyon (France); Dechelette, F. [CEA, DEN, DTN Cadarache, F-13108 Saint-Paul-lez-Durance (France); Prele, G. [EDF/SEPTEN, 12-14 avenue Dutrievoz, 69628 Villeurbane Cedex (France); Rodriguez, G. [CEA, DEN, DTN Cadarache, F-13108 Saint-Paul-lez-Durance (France)

2012-07-01

83

Ultra clean coal production by microwave irradiation pretreatment and sequential leaching with HF followed by HNO 3  

Microsoft Academic Search

The goal of this project was to develop and test an innovative coal cleaning process to reduce the ash content of coal and produce ultra clean coal (UCC). Coal samples that were prepared from concentrates of Iran's Zirab and Tabas coal preparation plants were found to have initial ash contents of 8.31 and 10.36%, respectively. These coals were demineralized with

E. Jorjani; H. Ghasemi Chapi; M. Tayebi Khorami

2011-01-01

84

Gravity-enhanced magnetic (HGMS) coal cleaning  

Microsoft Academic Search

For economic and environmental reasons, precombustion magnetic coal cleaning must be performed on dry pulverized coal. Gravity-enhanced high-gradient magnetic separation (HGMS) has been successfully applied to the removal of mineral impurities from coal with a 4-T superconducting solenoid magnet. Under optimum separation conditions obtained in this study, this technique effectively cleans up to 72 wt % of the pyritic sulfur

S. Zhou; E. S. Garbett; R. F. Boucher

1996-01-01

85

Energy Conversion Alternatives Study (ECAS), General Electric Phase 1. Volume 3: Energy conversion subsystems and components. Part 3: Gasification, process fuels, and balance of plant  

NASA Technical Reports Server (NTRS)

Results are presented of an investigation of gasification and clean fuels from coal. Factors discussed include: coal and coal transportation costs; clean liquid and gas fuel process efficiencies and costs; and cost, performance, and environmental intrusion elements of the integrated low-Btu coal gasification system. Cost estimates for the balance-of-plant requirements associated with advanced energy conversion systems utilizing coal or coal-derived fuels are included.

Boothe, W. A.; Corman, J. C.; Johnson, G. G.; Cassel, T. A. V.

1976-01-01

86

Clean Fossil Energy Conversion Processes  

NASA Astrophysics Data System (ADS)

Absolute and per-capita energy consumption is bound to increase globally, leading to a projected increase in energy requirements of 50% by 2020. The primary source for providing a majority of the energy will continue to be fossil fuels. However, an array of enabling technologies needs to be proven for the realization of a zero emission power, fuel or chemical plants in the near future. Opportunities to develop new processes, driven by the regulatory requirements for the reduction or elimination of gaseous and particulate pollutant abound. This presentation describes the chemistry, reaction mechanisms, reactor design, system engineering, economics, and regulations that surround the utilization of clean coal energy. The presentation will cover the salient features of the fundamental and process aspects of the clean coal technologies in practice as well as in development. These technologies include those for the cleaning of SO2, H2S, NOx, and heavy metals, and separation of CO2 from the flue gas or the syngas. Further, new combustion and gasification processes based on the chemical looping concepts will be illustrated in the context of the looping particle design, process heat integration, energy conversion efficiency, and economics.

Fan, L.-S.

2007-03-01

87

BENCH-SCALE PERFORMANCE TESTING AND ECONOMIC ANALYSES OF ELECTROSTATIC DRY COAL CLEANING  

EPA Science Inventory

The report gives results of preliminary performance evaluations and economic analyses of the Advanced Energy Dynamics (AED) electrostatic dry coal-cleaning process. Grab samples of coal feed product coals were obtained from 25 operating physical coal cleaning (PCC) plants. These ...

88

Production of jet fuel from coal-derived liquids  

SciTech Connect

Amoco and Lummus Crest are evaluating the process options and economics for upgrading the naphtha, crude phenols, and tar oil by-products from the Great Plains Coal Gasification Plant to jet fuels and other salable products. Analytical characterizations of these three by-products indicate the range of products that can be manufactured from each, and potential problems which could be encountered during refining. These characterizations, along with limited experimental data and Amoco's proprietary process models, were used to design conceptual processing schemes for maximizing the production of Grades JP-4, JP-8, and high density (JP-8X) jet fuels from the by-product liquids. In addition to the maximum jet fuel schemes, conceptual designs have also been formulated for maximizing profits from refining of the Great Plains by-products. Conceptual processing schemes for profitable production of JP-4, JP-8, and JP-8X have been developed, as has a maximum profit'' case. All four of these additional cases have now been transferred to Lummus for design and integration studies. Development of these schemes required the use of linear programming technology. This technology includes not only conventional refining processes which have been adapted for use with coal-derived liquids (e.g. hydrotreating, hydrocracking), but also processes which may be uniquely suited to the Great Plains by-products such as cresylic acid extraction, hydordealkylation, and needle coking. 6 figs., 3 tabs.

Furlong, M.W.; Fox, J.D.; Masin, J.G.; Soderberg, D.J.

1987-01-01

89

Group effects on fuel NOx emissisons from coal  

E-print Network

PROMPT NO MECHANISM . 74 E LOW AND HIGH TEMPERATURE VOLATILES . . F PROGRAM LISTING FOR FUEL NOX G STOICHIOMETRIC NOX 76 103 H EMPIRICAL NOX . . 104 I PROGRAM FOR DATA ACQUISITION . . J PROPANE COMBUSTION K INPUT DATA FOR THE PROGRAM L OUTPUT... DATA FROM THE PROGRAM . . M ANALYSIS OF COAL USED FOR EXPERIMENTS . . 107 109 116 118 N FINDING N TO NO CONVERSION FROM EXPERIMENTS . . 0 EXPERIMENTAL DATA 119 121 VITA . . 126 LIST OF TABLES Ta. hie Page 1 Coal Analysis (Kentucky Coal...

Vadakkath, Anand Anakkara

1991-01-01

90

Clean Coal Technology Demonstration Program. Program update 1994  

SciTech Connect

The Clean Coal Technology Demonstration Program (CCT Program) is a $7.14 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Clean coal technologies being demonstrated under the CCT program are creating the technology base that allows the nation to meet its energy and environmental goals efficiently and reliably. The fact that most of the demonstrations are being conducted at commercial scale, in actual user environments, and under conditions typical of commercial operations allows the potential of the technologies to be evaluated in their intended commercial applications. The technologies are categorized into four market sectors: advanced electric power generation systems; environmental control devices; coal processing equipment for clean fuels; and industrial technologies. Sections of this report describe the following: Role of the Program; Program implementation; Funding and costs; The road to commercial realization; Results from completed projects; Results and accomplishments from ongoing projects; and Project fact sheets. Projects include fluidized-bed combustion, integrated gasification combined-cycle power plants, advanced combustion and heat engines, nitrogen oxide control technologies, sulfur dioxide control technologies, combined SO{sub 2} and NO{sub x} technologies, coal preparation techniques, mild gasification, and indirect liquefaction. Industrial applications include injection systems for blast furnaces, coke oven gas cleaning systems, power generation from coal/ore reduction, a cyclone combustor with S, N, and ash control, cement kiln flue gas scrubber, and pulse combustion for steam coal gasification.

NONE

1995-04-01

91

CLEAN FUELS FROM AGRICULTURAL AND FORESTRY WASTES  

EPA Science Inventory

The report gives results of an experimental investigation of the operating parameters for a mobile waste conversion system based on the Georgia Tech Engineering Experiment Station's partial oxidation pyrolysis process. The object of the testing was to determine the combination of...

92

Method for producing a dried coal fuel having a reduced tendency to spontaneously ignite from a low rank coal  

Microsoft Academic Search

A method is disclosed for producing a dried coal fuel having a reduced tendency to spontaneously ignite from a low rank coal by drying the low rank coal and thereafter cooling the dried coal to a temperature below about 100°F. Optionally the dried coal is partially oxidized prior to cooling and optionally the dried coal is mixed with a deactivating

Y. H. Li; B. F. Bonnecaze; J. D. Matthews; J. L. Skinner; D. K. Wunderlich

1983-01-01

93

EVALUATION OF PHYSICAL/CHEMICAL COAL CLEANING AND FLUE GAS DESULFURIZATION  

EPA Science Inventory

The report gives results of evaluations of physical coal cleaning (PCC), chemical coal cleaning (CCC), and coal cleaning combined with flue gas desulfurization (FGD). It includes process descriptions, cleaning performances, comparative capital investments, and annual revenue requ...

94

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

The final report summarizes the accomplishments toward project goals during length of the project. The goal of this project was to integrate coal into a refinery in order to produce coal-based jet fuel, with the major goal to examine the products other than jet fuel. These products are in the gasoline, diesel and fuel oil range and result from coal-based jet fuel production from an Air Force funded program. The main goal of Task 1 was the production of coal-based jet fuel and other products that would need to be utilized in other fuels or for non-fuel sources, using known refining technology. The gasoline, diesel fuel, and fuel oil were tested in other aspects of the project. Light cycle oil (LCO) and refined chemical oil (RCO) were blended, hydrotreated to removed sulfur, and hydrogenated, then fractionated in the original production of jet fuel. Two main approaches, taken during the project period, varied where the fractionation took place, in order to preserve the life of catalysts used, which includes (1) fractionation of the hydrotreated blend to remove sulfur and nitrogen, followed by a hydrogenation step of the lighter fraction, and (2) fractionation of the LCO and RCO before any hydrotreatment. Task 2 involved assessment of the impact of refinery integration of JP-900 production on gasoline and diesel fuel. Fuel properties, ignition characteristics and engine combustion of model fuels and fuel samples from pilot-scale production runs were characterized. The model fuels used to represent the coal-based fuel streams were blended into full-boiling range fuels to simulate the mixing of fuel streams within the refinery to create potential 'finished' fuels. The representative compounds of the coal-based gasoline were cyclohexane and methyl cyclohexane, and for the coal-base diesel fuel they were fluorine and phenanthrene. Both the octane number (ON) of the coal-based gasoline and the cetane number (CN) of the coal-based diesel were low, relative to commercial fuels ({approx}60 ON for coal-based gasoline and {approx}20 CN for coal-based diesel fuel). Therefore, the allowable range of blending levels was studied where the blend would achieve acceptable performance. However, in both cases of the coal-based fuels, their ignition characteristics may make them ideal fuels for advanced combustion strategies where lower ON and CN are desirable. Task 3 was designed to develop new approaches for producing ultra clean fuels and value-added chemicals from refinery streams involving coal as a part of the feedstock. It consisted of the following three parts: (1) desulfurization and denitrogenation which involves both new adsorption approach for selective removal of nitrogen and sulfur and new catalysts for more effective hydrotreating and the combination of adsorption denitrogenation with hydrodesulfurization; (2) saturation of two-ring aromatics that included new design of sulfur resistant noble-metal catalysts for hydrogenation of naphthalene and tetralin in middle distillate fuels, and (3) value-added chemicals from naphthalene and biphenyl, which aimed at developing value-added organic chemicals from refinery streams such as 2,6-dimethylnaphthalene and 4,4{prime}-dimethylbiphenyl as precursors to advanced polymer materials. Major advances were achieved in this project in designing the catalysts and sorbent materials, and in developing fundamental understanding. The objective of Task 4 was to evaluate the effect of introducing coal into an existing petroleum refinery on the fuel oil product, specifically trace element emissions. Activities performed to accomplish this objective included analyzing two petroleum-based commercial heavy fuel oils (i.e., No. 6 fuel oils) as baseline fuels and three co-processed fuel oils, characterizing the atomization performance of a No. 6 fuel oil, measuring the combustion performance and emissions of the five fuels, specifically major, minor, and trace elements when fired in a watertube boiler designed for natural gas/fuel oil, and determining the boiler performance when firing the five fuels. Two

Caroline Clifford; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2008-03-31

95

Development of the LICADO coal cleaning process. Final report, October 1, 1987--April 2, 1990  

SciTech Connect

Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

Not Available

1990-07-31

96

Advanced Coal Conversion Process Demonstration. Technical progress report, January 1, 1993--March 31, 1993  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1993, through May 31, 1993. The ACCP Demonstration Project is a US DOE Clean Coal Technology Project. This project demonstrates an advanced thermal coal drying process coupled with physical cleaning techniques that are designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel registered as the SynCoal{reg_sign} process. The coal is processed through three stages of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal.

Not Available

1994-03-01

97

Direct analysis of organic compounds in aqueous by?products from fossil fuel conversion processes: Oil shale retorting, synthane coal gasification and coed coal liquefaction  

Microsoft Academic Search

Whole water samples are injected directly into a gas Chromatograph equipped with a packed Tenax?GC column. Polar compounds are separated with good resolution under the temperature programming conditions employed. The by?product water from oil shale retorting contains carboxylic acids in the homologous series ranging from acetic to decanoic acid. Various amides, cresols and phenol are present in trace amounts. Coal

C. H. Ho; B. R. Clark; M. R. Guerin

1976-01-01

98

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

This report summarizes the accomplishments toward project goals during the first six months of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of fuel oil indicates that the fuel is somewhere in between a No. 4 and a No. 6 fuel oil. Emission testing indicates the fuel burns similarly to these two fuels, but trace metals for the coal-based material are different than petroleum-based fuel oils. Co-coking studies using cleaned coal are highly reproducible in the pilot-scale delayed coker. Evaluation of the coke by Alcoa, Inc. indicated that while the coke produced is of very good quality, the metals content of the carbon is still high in iron and silica. Coke is being evaluated for other possible uses. Methods to reduce metal content are being evaluated.

Caroline E. Burgess Clifford; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2006-05-17

99

Clean coal technology evaluation guide  

SciTech Connect

Advanced clean coal technologies including integrated gasification combined cycles (IGCC) and advanced pressurized fluidized-bed combustion (APFBC) are attractive alternatives to conventional pulverized coal and natural gas power generation in markets where stringent emissions requirements apply or use of opportunity feedstocks exists. Operating cost for these advanced technologies may be lower than conventional alternatives due to low heat rates, co-production of valued byproducts, low volumes of waste, and fuel flexibility with low valued or waste feedstocks. To achieve market acceptance, advanced clean coal technologies must demonstrate their competitive position in performance (energy conversion and emissions), plant availability, and cost of electricity (as defined by capital investment and production cost). The US Department of Energy has developed a Clean Coal Technology (CCT) Evaluation Guide to provide a consistent basis for communication of design and operational data. Contained in this guide are the technical, economic, and environmental performance data on CCTs for advanced power generation applications, along with comparative analyses of competing technologies. Data re presented in a format to assist in the selection of power generation options for application starting in the year 2005. The approach presented in meeting the needs of a decision-maker consists of applying lessons learned in the CCT programs to update technical, cost, and environmental performance data on selected CCTs in a comparative analysis with other state-of-the-art technology options. Through the use of this information, and the methods defined for comparative analysis, a decision-maker can determine appropriate strategies for industry to promote market acceptance of CCTs. The initial slate of CCTs under consideration includes integrated gasified combined cycle and pressurized fluidized-bed combustion, with comparisons to conventional pulverized coal and natural gas combined cycle technologies.

DeLallo, M.; Clayton, S.

2000-07-01

100

NEW SOLID FUELS FROM COAL AND BIOMASS WASTE  

SciTech Connect

Under DOE sponsorship, McDermott Technology, Inc. (MTI), Babcock and Wilcox Company (B and W), and Minergy Corporation developed and evaluated a sludge derived fuel (SDF) made from sewage sludge. Our approach is to dry and agglomerate the sludge, combine it with a fluxing agent, if necessary, and co-fire the resulting fuel with coal in a cyclone boiler to recover the energy and to vitrify mineral matter into a non-leachable product. This product can then be used in the construction industry. A literature search showed that there is significant variability of the sludge fuel properties from a given wastewater plant (seasonal and/or day-to-day changes) or from different wastewater plants. A large sewage sludge sample (30 tons) from a municipal wastewater treatment facility was collected, dried, pelletized and successfully co-fired with coal in a cyclone-equipped pilot. Several sludge particle size distributions were tested. Finer sludge particle size distributions, similar to the standard B and W size distribution for sub-bituminous coal, showed the best combustion and slagging performance. Up to 74.6% and 78.9% sludge was successfully co-fired with pulverized coal and with natural gas, respectively. An economic evaluation on a 25-MW power plant showed the viability of co-firing the optimum SDF in a power generation application. The return on equity was 22 to 31%, adequate to attract investors and allow a full-scale project to proceed. Additional market research and engineering will be required to verify the economic assumptions. Areas to focus on are: plant detail design and detail capital cost estimates, market research into possible project locations, sludge availability at the proposed project locations, market research into electric energy sales and renewable energy sales opportunities at the proposed project location. As a result of this program, wastes that are currently not being used and considered an environmental problem will be processed into a renewable fuel. These fuels will be converted to energy while reducing CO{sub 2} emissions from power generating boilers and mitigating global warming concerns. This report describes the sludge analysis, solid fuel preparation and production, combustion performance, environmental emissions and required equipment.

Hamid Farzan

2001-09-24

101

Process for removing sulfur from coal  

DOEpatents

A process is disclosed for the removal of divalent organic and inorganic sulfur compounds from coal and other carbonaceous material. A slurry of pulverized carbonaceous material is contacted with an electrophilic oxidant which selectively oxidizes the divalent organic and inorganic compounds to trivalent and tetravalent compounds. The carbonaceous material is then contacted with a molten caustic which dissolves the oxidized sulfur compounds away from the hydrocarbon matrix.

Aida, T.; Squires, T.G.; Venier, C.G.

1983-08-11

102

Process for removing sulfur from coal  

DOEpatents

A process for the removal of divalent organic and inorganic sulfur compounds from coal and other carbonaceous material. A slurry of pulverized carbonaceous material is contacted with an electrophilic oxidant which selectively oxidizes the divalent organic and inorganic compounds to trivalent and tetravalent compounds. The carbonaceous material is then contacted with a molten caustic which dissolves the oxidized sulfur compounds away from the hydrocarbon matrix.

Aida, Tetsuo (Ames, IA); Squires, Thomas G. (Gilbert, IA); Venier, Clifford G. (Ames, IA)

1985-02-05

103

Clean-up and processing of coal-derived gas for hydrogen applications  

NASA Astrophysics Data System (ADS)

It appears that only a few large-scale industrial applications need to be examined for utilization of coal-derived hydrogen. Applications selected as representative for considerations of purification are related to ammonia, methanol, iron ore reduction, fuel cells, and pipeline gas. Purity requirements and raw gas composition are discussed, and a description of purification processes is provided. Attention is given to particulates, tar, ammonia and water, light oils, bulk acid gas removal, trace sulfur removal, carbon monoxide, hydrogen cyanide, cryogenic purification, and molecular sieves. In view of the very high purity requirements for many hydrogen applications, and the variety of undesirable components in the raw coal gas, the purification task may seem to be too formidable. However, the utilization of hydrogen gas for the production of methanol and ammonia in many countries proves that such a purification is economically feasible.

Kasper, S.

104

WABASH RIVER IMPPCCT, INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES  

SciTech Connect

In a joint effort with the U.S. Department of Energy, working under a Cooperative Agreement Award from the ''Early Entrance Coproduction Plant'' (EECP) initiative, the Gasification Engineering Corporation and an Industrial Consortium are investigating the application of synthesis gas from the E-GAS{trademark} technology to a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an Early Entrance Coproduction Plant located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, financial, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution, including: (1) Feasibility Study and conceptual design for an integrated demonstration facility and for fence-line commercial plants operated at The Dow Chemical Company or Dow Corning Corporation chemical plant locations (i.e. the Commercial Embodiment Plant or CEP) (2) Research, development, and testing to address any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Ltd., plant in West Terre Haute, Indiana. During the reporting period work was furthered to support the development of capital and operating cost estimates associated with the installation of liquid or gas phase methanol synthesis technology in a Commercial Embodiment Plant (CEP) utilizing the six cases previously defined. In addition, continued development of the plant economic model was accomplished by providing combined cycle performance data. Performance and emission estimates for gas turbine combined cycles was based on revised methanol purge gas information. The economic model was used to evaluate project returns with various market conditions and plant configurations and was refined to correct earlier flaws. Updated power price projections were obtained and incorporated in the model. Sensitivity studies show that break-even methanol prices which provide a 12% return are 47-54 cents/gallon for plant scenarios using $1.25/MM Btu coal, and about 40 cents/gallon for most of the scenarios with $0.50/MM Btu petroleum coke as the fuel source. One exception is a high power price and production case which could be economically attractive at 30 cents/gallon methanol. This case was explored in more detail, but includes power costs predicated on natural gas prices at the 95th percentile of expected price distributions. In this case, the breakeven methanol price is highly sensitive to the required project return rate, payback period, and plant on-line time. These sensitivities result mainly from the high capital investment required for the CEP facility ({approx}$500MM for a single train IGCC-methanol synthesis plant). Finally, during the reporting period the Defense Contractor Audit Agency successfully executed an accounting audit of Global Energy Inc. for data accumulated over the first year of the IMPPCCT project under the Cooperative Agreement.

Doug Strickland

2001-09-28

105

Vibration mills in the manufacturing technology of slurry fuel from unbeneficiated coal sludge  

SciTech Connect

Coal-water slurry fuel (CWSF) is economically viable provided that its ash content does not exceed 30% and the amount water in the fuel is at most 45%. Two impoundments were revealed that have considerable reserves of waste coal useful for commercial manufacture of CWSF without the beneficiation step. One of the CWSF manufacture steps is the comminution of coal sludge to have a particle size required by the combustion conditions. Vibration mills, which are more compact and energy-intensive that drum mills, can be used in the CWSG manufacture process. The rheological characteristics of CWSF obtained from unbeneficiated waste coal were determined.

E.G. Gorlov; A.I. Seregin; G.S. Khodakov [Institute for Fossil Fuels, Moscow (Russia)

2008-08-15

106

Primary Clean Machine Process Validation for Mark 4 Fuel & Fuel in Aluminum Canisters Test Plan & Test Specification (OCRWM)  

SciTech Connect

The purpose of the Primary Clean Machine (PCM) is to reduce the canister particulate loading in a Multi-Canister Overpack (MCO) to ensure that fuel particulate loadings satisfy safety basis requirements. Adequate fuel cleaning can be verified by visually examining each fuel element to be loaded into an MCO basket. However, to reduce the need for visual examination of the fuel, the cleaning process is qualified by demonstrating that fuel is reliably cleaned when the process is controlled and operated under specified conditions. Once qualified, the cleaning process can be operated with only periodic inspection of fuel elements to verify that adequate cleaning is being accomplished. Process validation of the PCM for Mark 1A fuel contained in stainless steel canisters in K West Basin has been previously conducted and reported (Stegen et.al. 2001). This test plan addresses the PCM process validation for the longer Mark IV fuel type and fuel in aluminum canisters contained in K West Basin. A similar approach used in the prior validation process is applied here.

PITNER, A.L.

2001-10-11

107

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 13, October--December, 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit. During Quarter 13 (October--December 1995), testing of the GranuFlow dewatering process indicated a 3--4% reduction in cake moisture for screen-bowl and solid-bowl centrifuge products. The Orimulsion additions were also found to reduce the potential dustiness of the fine coal, as well as improve solids recovery in the screen-bowl centrifuge. Based on these results, Lady Dunn management now plans to use a screen bowl centrifuge to dewater their Microcel{trademark} column froth product. Subtask 3.3 testing, investigating a novel Hydrophobic Dewatering process (HD), continued this quarter. Continuing Subtask 6.4 work, investigating coal-water-slurry formulation, indicated that selective agglomeration products can be formulated into slurries with lower viscosities than advanced flotation products. Subtask 6.5 agglomeration bench-scale testing results indicate that a very fine grind is required to meet the 2 lb ash/MBtu product specification for the Winifrede coal, while the Hiawatha coal requires a grind in the 100- to 150-mesh topsize range. Detailed design work remaining involves the preparation and issuing of the final task report. Utilizing this detailed design, a construction bid package was prepared and submitted to three Colorado based contractors for quotes as part of Task 9.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1996-01-31

108

Engineering development of advanced physical fine coal cleaning for premium fuel applications: Subtask 3.3 - dewatering studies  

SciTech Connect

If successful, the novel Hydrophobic Dewatering (HD) process being developed in this project will be capable of efficiently removing moisture from fine coal without the expense and other related drawbacks associated with mechanical dewatering or thermal drying. In the HD process, a hydrophobic substance is added to a coal-water slurry to displace water from the surface of coal, while the spent hydrophobic substance is recovered for recycling. For this process to have commercialization potential, the amount of butane lost during the process must be small. Earlier testing revealed the ability of the hydrophobic dewatering process to reduce the moisture content of fine coal to a very low amount as well as the determination of potential butane losses by the adsorption of butane onto the coal surface. Work performed in this quarter showed that the state of oxidation affects the amount of butane adsorbed onto the surface of the coal and also affects the final moisture content. the remaining work will involve a preliminary flowsheet of a continuous bench-scale unit and a review of the economics of the system. 1 tab.

Yoon, R. H.; Phillips, D. I.; Sohn, S. M.; Luttrell, G. H.

1996-10-01

109

Healy Clean Coal Project: A DOE Assessment  

SciTech Connect

The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) Program is to provide the energy marketplace with advanced, more efficient, and environmentally responsible coal utilization options by conducting demonstrations of new technologies. These demonstration projects are intended to establish the commercial feasibility of promising advanced coal technologies that have been developed to a level at which they are ready for demonstration testing under commercial conditions. This document serves as a DOE post-project assessment (PPA) of the Healy Clean Coal Project (HCCP), selected under Round III of the CCT Program, and described in a Report to Congress (U.S. Department of Energy, 1991). The desire to demonstrate an innovative power plant that integrates an advanced slagging combustor, a heat recovery system, and both high- and low-temperature emissions control processes prompted the Alaska Industrial Development and Export Authority (AIDEA) to submit a proposal for this project. In April 1991, AIDEA entered into a cooperative agreement with DOE to conduct this project. Other team members included Golden Valley Electric Association (GVEA), host and operator; Usibelli Coal Mine, Inc., coal supplier; TRW, Inc., Space & Technology Division, combustor technology provider; Stone & Webster Engineering Corp. (S&W), engineer; Babcock & Wilcox Company (which acquired the assets of Joy Environmental Technologies, Inc.), supplier of the spray dryer absorber technology; and Steigers Corporation, provider of environmental and permitting support. Foster Wheeler Energy Corporation supplied the boiler. GVEA provided oversight of the design and provided operators during demonstration testing. The project was sited adjacent to GVEA's Healy Unit No. 1 in Healy, Alaska. The objective of this CCT project was to demonstrate the ability of the TRW Clean Coal Combustion System to operate on a blend of run-of-mine (ROM) coal and waste coal, while meeting strict environmental requirements. DOE provided $117,327,000 of the total project cost of $282,300,000, or 41.6 percent. Construction for the demonstration project was started in May 1995, and completed in November 1997. Operations were initiated in January 1998, and completed in December 1999. The evaluation contained herein is based primarily on information from the AIDEA's Final Report (Alaska Industrial Development and Export Authority, 2001), as well as other references cited.

National Energy Technology Laboratory

2003-09-01

110

Management of solid wastes from the Limestone Injection Dry Scrubbing (LIDS) clean coal technology. Final report  

SciTech Connect

The objectives of this project were to characterize by-products from a pilot Limestone Injection Dry Scrubbing (LIDS) process and to develop processes directed toward the safe and economic use or disposal of these wastes. Because LIDS is a developing Clean Coal technology, a database of chemical and physical characteristics of the by-product was first developed. During the course of this project, it was found that the waste alone did not form high-strength products sufficient for use in construction and engineering applications. Therefore, the project was redirected to evaluate the by-product as a soil-cement and Portland cement raw material, agricultural liming agent, backfill/landfill material component, and mine reclamation/neutralizing agent. Based on these evaluations, the most viable uses for the LIDS byproduct include use in mine reclamation or as a neutralization agent. If soluble sulfites can be minimized by avoiding a dolomitic LIDS reagent, use as an agricultural liming agent has promise. Interest from an Ohio utility in the LIDS process suggests possible application of results at the demonstration or commercial stages.

Musiol, W.F. Jr.; Czuczwa, J.M.

1993-03-01

111

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 12, July--September 1995  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction and operation of a 2-t/hr process development unit. The project began in October, 1992, and is scheduled for completion by June, 1997. During Quarter 12 (July--September 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at Lady Dunn. Under Subtask 4.4, additional toxic trace element analysis of column flotation samples finalized the data set. Data analysis indicates that reasonably good mass balances were achieved for most elements. The final Subtask 6.3 Selective Agglomeration Process Optimization topical report was issued this quarter. Preliminary Subtask 6.4 work investigating coal-water-fuel slurry formulation indicated that selective agglomeration products formulate slurries with lower viscosities than advanced flotation products. Work continued on Subtask 6.5 agglomeration bench-scale testing. Results indicate that a 2 lb ash/MBtu product could be produced at a 100-mesh topsize with the Elkhorn No. 3 coal. The detailed design of the 2 t/hr selective agglomeration module neared completion this quarter with the completion of additional revisions of both the process flow, and the process piping and instrument diagrams. Construction of the 2 t/hr PDU and advanced flotation module was completed this quarter and startup and shakedown testing began.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

1995-10-31

112

Producing Fuel and Electricity from Coal with Low Carbon Dioxide Emissions  

Microsoft Academic Search

New energy technologies are needed to limit CO2 emissions and the detrimental effects of global warming. In this article we describe a process which produces a low-carbon gaseous fuel from coal. Synthesis gas from a coal gasifier is shifted to a gas mixture consisting mainly of H2 and CO2. The CO2 is isolated by a physical absorption process, compressed, and

K. Blok; C. A. Hendriks; W. C. Turkenburg; R. H. Williams

113

Transportation costs for new fuel forms produced from low rank US coals  

SciTech Connect

Transportation costs are examined for four types of new fuel forms (solid, syncrude, methanol, and slurry) produced from low rank coals found in the lower 48 states of the USA. Nine low rank coal deposits are considered as possible feedstocks for mine mouth processing plants. Transportation modes analyzed include ship/barge, pipelines, rail, and truck. The largest potential market for the new fuel forms is coal-fired utility boilers without emission controls. Lowest cost routes from each of the nine source regions to supply this market are determined. 12 figs.

Newcombe, R.J.; McKelvey, D.G. (TMS, Inc., Germantown, MD (USA)); Ruether, J.A. (USDOE Pittsburgh Energy Technology Center, PA (USA))

1990-09-01

114

Studies on the production of ultra-clean coal by alkali-acid leaching of low-grade coals  

SciTech Connect

The use of low-grade coal in thermal power stations is leading to environmental pollution due to the generation of large amounts of fly ash, bottom ash, and CO{sub 2} besides other pollutants. It is therefore important to clean the coal before using it in thermal power stations, steel plants, or cement industries etc. Physical beneficiation of coal results in only limited cleaning of coal. The increasing environmental pollution problems from the use of coal have led to the development of clean coal technologies. In fact, the clean use of coal requires the cleaning of coal to ultra low ash contents, keeping environmental norms and problems in view and the ever-growing need to increase the efficiency of coal-based power generation. Therefore this requires the adaptation of chemical cleaning techniques for cleaning the coal to obtain ultra clean coal having ultra low ash contents. Presently the reaction conditions for chemical demineralization of low-grade coal using 20% aq NaOH treatment followed by 10% H{sub 2}SO{sub 4} leaching under reflux conditions have been optimized. In order to reduce the concentration of alkali and acid used in this process of chemical demineralization of low-grade coals, stepwise, i.e., three step process of chemical demineralization of coal using 1% or 5% aq NaOH treatment followed by 1% or 5% H{sub 2}SO{sub 4} leaching has been developed, which has shown good results in demineralization of low-grade coals. In order to conserve energy, the alkali-acid leaching of coal was also carried out at room temperature, which gave good results.

Nabeel, A.; Khan, T.A.; Sharma, D.K. [Jamia Millia Islamia, New Delhi (India). Dept. of Chemistry

2009-07-01

115

Producing liquid fuels from coal: prospects and policy issues  

SciTech Connect

The increase in world oil prices since 2003 has prompted renewed interest in producing and using liquid fuels from unconventional resources, such as biomass, oil shale, and coal. This book focuses on issues and options associated with establishing a commercial coal-to-liquids (CTL) industry within the United States. It describes the technical status, costs, and performance of methods that are available for producing liquids from coal; the key energy and environmental policy issues associated with CTL development; the impediments to early commercial experience; and the efficacy of alternative federal incentives in promoting early commercial experience. Because coal is not the only near-term option for meeting liquid-fuel needs, this book also briefly reviews the benefits and limitations of other approaches, including the development of oil shale resources, the further development of biomass resources, and increasing dependence on imported petroleum. A companion document provides a detailed description of incentive packages that the federal government could offer to encourage private-sector investors to pursue early CTL production experience while reducing the probability of bad outcomes and limiting the costs that might be required to motivate those investors. (See Rand Technical Report TR586, Camm, Bartis, and Bushman, 2008.) 114 refs., 2 figs., 16 tabs., 3 apps.

James T. Bartis; Frank Camm; David S. Ortiz

2008-07-01

116

Advanced coal conversion process demonstration. Technical progress report for the period July 1, 1995--September 30, 1995  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from July 1, 1995 through September 30, 1995. The ACCP Demonstration Project is a US Department of Energy (DOE) Clean Coal Technology Project. This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the cola is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal.

NONE

1997-05-01

117

Clean coal technology demonstration program: Program update 1996-97  

SciTech Connect

The Clean Coal Technology Demonstration Program (known as the CCT Program) reached a significant milestone in 1996 with the completion of 20 of the 39 active projects. The CCT Program is responding to a need to demonstrate and deploy a portfolio of technologies that will assure the U.S. recoverable coal reserves of 297 billion tons could continue to supply the nation`s energy needs economically and in a manner that meets the nation`s environmental objectives. This portfolio of technologies includes environmental control devices that contributed to meeting the accords on transboundary air pollution recommended by the Special Envoys on Acid Rain in 1986. Operational, technical, environmental, and economic performance information and data are now flowing from highly efficient, low-emission, advanced power generation technologies that will enable coal to retain its prominent role into the next millennium. Further, advanced technologies are emerging that will enhance the competitive use of coal in the industrial sector, such as in steelmaking. Coal processing technologies will enable the entire coal resource base to be used while complying with environmental requirements. These technologies are producing products used by utilities and industrial processes. The capability to coproduce products, such as liquid and solid fuels, electricity, and chemicals, is being demonstrated at a commercial scale by projects in the CCT Program. In summary, this portfolio of technologies is satisfying the national need to maintain a multifuel energy mix in which coal is a key component because of its low-cost, availability, and abundant supply within the nation`s borders.

NONE

1997-10-01

118

Fossil Fuels: Coal  

NSDL National Science Digital Library

This lesson provides an introduction to the use of coal as an energy source. Topics include the history of coal usage, applications of coal as an energy source, and major suppliers of coal (the United States). There is also discussion of how coal is created, located, and produced, and technologies for burning it more cleanly. The lesson includes a hands-on activity in which students measure the ash content of various types of coal.

John Pratte

119

Coal surface control for advanced physical fine coal cleaning technologies  

SciTech Connect

This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO[sub 2] emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

1992-01-01

120

Illinois Clean Coal Institute`s high sulfur coal utilization research  

SciTech Connect

This paper is an overview of the state Coal Research Program, entitled {open_quotes}Center for Research on Sulfur in Coal{close_quotes} (CRSC) legislated in the early eighties with the objective of exploring novel technologies for removing sulfur from the high sulfur Illinois Basin coals. About 90 percent of the approximately 60 million annual tons of coal produced in Illinois is being shipped to electric utilities in 12 states from Florida to Wisconsin. The high sulfur coal in the Illinois Basin has been the focal point of many myths and imaginations created by individuals and environmental interest groups concerning the generation of acid rain. In August of 1992, the CRSC name was changed to the Illinois Clean Coal Institute (ICCI) with a broadened objective to include any and all research that would support new markets and the continued utilization of high sulfur coal as the base energy fuel for electric utilities.

Shockley, R.R. [Illinois Clean Coal Institute, Carterville, IL (United States)

1993-12-31

121

Apparatus for processing coal  

SciTech Connect

Apparatus for processing coal to prevent the creation of extreme fines and to extract pyrites from the principal coal fractions in which there are two air circulating circuits having processing components which cooperate in their respective circuits to result initially in substantial extraction of fines in the first circuit while releasing principal granulated coal fractions and pyrites to the second circuit where specific gravity separation of the pyrites and principal coal fractions occur. The apparatus includes a source of drying heat added to the air moving in the circuits and delivered at the places where surface moisture drying is most effective. Furthermore, the apparatus is operated so as to reduce coal to a desired size without creating an excessive volume of extreme fines, to separate pyrites and hard to grind components by specific gravity in a region where fines are not present, and to use the extreme fines as a source of fuel to generate drying heat.

Williams, R.M.

1985-02-12

122

Synthetic fuels from coal: status and outlook of coal gasification and liquefaction  

Microsoft Academic Search

At the request of the US Senate Committee on Energy and Natural Resources, the US Library of Congress analyzed the outlook, environmental impacts, economic aspects, and policy options for obtaining synthetic fuels from coal by gasification and liquefaction. The study concludes that the major reason for increasing federal support of synfuels commercialization is the positive effect of synfuels on the

P. F. Rothberg; L. T. Crane; R. E. Trumbull; M. M. Simmons; A. Kaufman; S. J. Bodilly

1979-01-01

123

Advanced Coal Conversion Process Demonstration Project  

SciTech Connect

This project will demonstrate an advanced thermal coal drying process coupled with physical cleaning techniques to upgrade high-moisture, low-rank coals to produce a high-quality, low-sulfur fuel. The coal will be processed through two vibrating fluidized bed reactors that will remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal will be put through a deep-bed stratifier cleaning process to effect separation of the pyrite rich ash. The process will enhance low-rank western coals, usually with a moisture content of 25--55%, sulfur content of 0.5--1.5%, and heating value of 5,500--9,000 Btu/lb by producing a stable, upgraded coal product with a moisture content as low as 1%, sulfur content as low as 0.3%, and heating value up to 12,000 Btu/lb.

Not Available

1992-02-01

124

Coal liquefaction process  

DOEpatents

A process is described for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range. 1 fig.

Wright, C.H.

1986-02-11

125

Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 9, October 1, 1994--December 31, 1994  

SciTech Connect

The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by March, 1997. During Quarter 9 (October--December, 1995), parametric and optimization testing was completed for the Taggart, Sunnyside, and Indiana VII coal using a 12-inch Microcel{trademark} flotation column. The detailed design of the 2-t/hr PDU grinding, flotation, and dewatering circuits neared completion with the specification of the major pieces of capital equipment to be purchased for these areas. Selective agglomeration test work investigated the properties of various industrial grades of heptane for use during bench- and PDU-scale testing. It was decided to use a hydrotreated grade of commercial heptane due to its low cost and low concentration of aromatic compounds. The final Subtask 6.4 CWF Formulation Studies Test Plan was issued. A draft version of the Subtask 6.5 Preliminary Design and Test Plan Report was also issued, discussing the progress made in the design of the bench-scale selective agglomeration unit. PDU construction work moved forward through the issuing of 26 request for quotations and 21 award packages for capital equipment.

Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C. [AMAX Research and Development Center, Golden, CO (United States)

1995-01-25

126

Process for converting coal into liquid fuel and metallurgical coke  

DOEpatents

A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

Wolfe, Richard A. (Abingdon, VA); Im, Chang J. (Abingdon, VA); Wright, Robert E. (Bristol, TN)

1994-01-01

127

Technical support for the Ohio Clean Coal Technology Program. Volume 2, Baseline of knowledge concerning process modification opportunities, research needs, by-product market potential, and regulatory requirements: Final report  

SciTech Connect

This report was prepared for the Ohio Coal Development Office (OCDO) under Grant Agreement No. CDO/R-88-LR1 and comprises two volumes. Volume 1 presents data on the chemical, physical, and leaching characteristics of by-products from a wide variety of clean coal combustion processes. Volume 2 consists of a discussion of (a) process modification waste minimization opportunities and stabilization considerations; (b) research and development needs and issues relating to clean coal combustion technologies and by-products; (c) the market potential for reusing or recycling by-product materials; and (d) regulatory considerations relating to by-product disposal or reuse.

Olfenbuttel, R.; Clark, S.; Helper, E.; Hinchee, R.; Kuntz, C.; Means, J.; Oxley, J.; Paisley, M.; Rogers, C.; Sheppard, W.; Smolak, L. [Battelle, Columbus, OH (United States)

1989-08-28

128

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2010 CFR

...2010-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2010-07-01

129

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2013 CFR

...2013-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2013-07-01

130

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2014 CFR

...2014-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2014-07-01

131

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2011 CFR

...2011-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2011-07-01

132

40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.  

Code of Federal Regulations, 2012 CFR

...2012-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

2012-07-01

133

Development of OTM Syngas Process and Testing of Syngas Derived Ultra-clean Fuels in Diesel Engines and Fuel Cells  

SciTech Connect

This topical report summarizes work accomplished for the Program from November 1, 2001 to December 31, 2002 in the following task areas: Task 1: Materials Development; Task 2: Composite Development; Task 4: Reactor Design and Process Optimization; Task 8: Fuels and Engine Testing; 8.1 International Diesel Engine Program; 8.2 Nuvera Fuel Cell Program; and Task 10: Program Management. Major progress has been made towards developing high temperature, high performance, robust, oxygen transport elements. In addition, a novel reactor design has been proposed that co-produces hydrogen, lowers cost and improves system operability. Fuel and engine testing is progressing well, but was delayed somewhat due to the hiatus in program funding in 2002. The Nuvera fuel cell portion of the program was completed on schedule and delivered promising results regarding low emission fuels for transportation fuel cells. The evaluation of ultra-clean diesel fuels continues in single cylinder (SCTE) and multiple cylinder (MCTE) test rigs at International Truck and Engine. FT diesel and a BP oxygenate showed significant emissions reductions in comparison to baseline petroleum diesel fuels. Overall through the end of 2002 the program remains under budget, but behind schedule in some areas.

E.T. (Skip) Robinson; James P. Meagher; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Siv Aasland; Charles Besecker; Jack Chen Bart A. van Hassel; Olga Polevaya; Rafey Khan; Piyush Pilaniwalla

2002-12-31

134

ADVANCED HETEROGENEOUS REBURN FUEL FROM COAL AND HOG MANURE  

SciTech Connect

This study was performed to investigate whether the nitrogen content inherent in hog manure and alkali used as a catalyst during processing could be combined with coal to produce a reburn fuel that would result in advanced reburning NO{sub x} control without the addition of either alkali or ammonia/urea. Fresh hog manure was processed in a cold-charge, 1-gal, batch autoclave system at 275 C under a reducing atmosphere in the presence of an alkali catalyst. Instead of the expected organic liquid, the resulting product was a waxy solid material. The waxy nature of the material made size reduction and feeding difficult as the material agglomerated and tended to melt, plugging the feeder. The material was eventually broken up and sized manually and a water-cooled feeder was designed and fabricated. Two reburn tests were performed in a pilot-scale combustor. The first test evaluated a reburn fuel mixture comprising lignite and air-dried, raw hog manure. The second test evaluated a reburn fuel mixture made of lignite and the processed hog manure. Neither reburn fuel reduced NO{sub x} levels in the combustor flue gas. Increased slagging and ash deposition were observed during both reburn tests. The material-handling and ash-fouling issues encountered during this study indicate that the use of waste-based reburn fuels could pose practical difficulties in implementation on a larger scale.

Melanie D. Jensen; Ronald C. Timpe; Jason D. Laumb

2003-09-01

135

Removal of mercury from coal via a microbial pretreatment process  

DOEpatents

A process for the removal of mercury from coal prior to combustion is disclosed. The process is based on use of microorganisms to oxidize iron, sulfur and other species binding mercury within the coal, followed by volatilization of mercury by the microorganisms. The microorganisms are from a class of iron and/or sulfur oxidizing bacteria. The process involves contacting coal with the bacteria in a batch or continuous manner. The mercury is first solubilized from the coal, followed by microbial reduction to elemental mercury, which is stripped off by sparging gas and captured by a mercury recovery unit, giving mercury-free coal. The mercury can be recovered in pure form from the sorbents via additional processing.

Borole, Abhijeet P. (Knoxville, TN); Hamilton, Choo Y. (Knoxville, TN)

2011-08-16

136

Dewatering studies of fine clean coal  

SciTech Connect

The main objective of the present research program is to study and understand dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effect of metal ions and surfactant to lower the moisture of clean coal using conventional vacuum dewatering technique. During this contract period adsorption of di-, tri-, and tetra-valent metal ions, and octadecylamine onto the clean coal was studied. The adsorption of divalent copper ions provided three charge reversal points (or zero-point-of-charges) for the clean coal. The lowest amount of moisture in the filter cake was obtained near the two charge reversal points of the copper-coal system. For the tri-valent aluminum ions and tetra-valent titanium ions one charge reversal, at pH 8.0 and pH 5.0 was observed, respectively. The moisture in the filter cake was lowest near the zero point of charge (ZPC) or both the metal ions. Adsorption of octadecylamine onto the coal provided one ZPC at pH {approximately}7. 0. However, moisture content of the filter cake was not significantly lowered at this pH Morphology of the filter cake obtained without the addition of metal ions or surfactant, showed segregation of large particle at the bottom of filter cake. Efforts are in progress to determine effect of combining metal ions and various (nonionic and anionic) surfactant on filtration, and utilizing a better approach to study the in-situ morphology of the filter cake. 13 figs.

Parekh, B.K. (Kentucky Univ., Lexington, KY (USA). Center for Applied Energy Research)

1991-01-01

137

Development and Applications of Clean Coal Fluidized Bed Technology  

Microsoft Academic Search

Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The

Nurdil Eskin; Arif Hepbasli

2006-01-01

138

Engineering development of advanced physical fine coal cleaning technologies: Froth flotation  

SciTech Connect

a study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is the eighth quarterly report prepared in accordance with the project reporting requirements covering the period from July 1,1990 to September 30, 1990. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. The data from the basic research on coal surfaces, bench scale testing and proof-of-concept scale testing will be utilized to design a final conceptual flowsheet. The economics of the flowsheet will be determined to enable industry to assess the feasibility of incorporating the advanced fine coal cleaning technology into the production of clean coal for generating electricity. 22 figs., 11 tabs.

Not Available

1990-01-01

139

MEYERS PROCESS DEVELOPMENT FOR CHEMICAL DESULFURIZATION OF COAL. VOLUME I  

EPA Science Inventory

The report gives results of bench-scale development of the Meyers Process (for chemical removal of sulfur from coal) for desulfurization of both fine and coarse coal. More than 90% of the pyrite was removed from run-of-mine (ROM) fine coal and clean coarse coal, and more than 80%...

140

COAL AND THE ENVIRONMENT ABSTRACT SERIES. BIBLIOGRAPHY ON DISPOSAL OF REFUSE FROM COAL MINES AND COAL CLEANING PLANTS  

EPA Science Inventory

The subjects covered in this bibliography include the analysis and characterization of coal refuse; various methods of handling, storing, and disposing of coal refuse; the environmental problems such as refuse drainage quality and combustion of refuse piles; the control of enviro...

141

Clean Coal Program Research Activities  

SciTech Connect

Although remarkable progress has been made in developing technologies for the clean and efficient utilization of coal, the biggest challenge in the utilization of coal is still the protection of the environment. Specifically, electric utilities face increasingly stringent restriction on the emissions of NO{sub x} and SO{sub x}, new mercury emission standards, and mounting pressure for the mitigation of CO{sub 2} emissions, an environmental challenge that is greater than any they have previously faced. The Utah Clean Coal Program addressed issues related to innovations for existing power plants including retrofit technologies for carbon capture and sequestration (CCS) or green field plants with CCS. The Program focused on the following areas: simulation, mercury control, oxycoal combustion, gasification, sequestration, chemical looping combustion, materials investigations and student research experiences. The goal of this program was to begin to integrate the experimental and simulation activities and to partner with NETL researchers to integrate the Program's results with those at NETL, using simulation as the vehicle for integration and innovation. The investigators also committed to training students in coal utilization technology tuned to the environmental constraints that we face in the future; to this end the Program supported approximately 12 graduate students toward the completion of their graduate degree in addition to numerous undergraduate students. With the increased importance of coal for energy independence, training of graduate and undergraduate students in the development of new technologies is critical.

Larry Baxter; Eric Eddings; Thomas Fletcher; Kerry Kelly; JoAnn Lighty; Ronald Pugmire; Adel Sarofim; Geoffrey Silcox; Phillip Smith; Jeremy Thornock; Jost Wendt; Kevin Whitty

2009-03-31

142

Coal and biomass to fuels and power.  

PubMed

Systems with CO(2) capture and storage (CCS) that coproduce transportation fuels and electricity from coal plus biomass can address simultaneously challenges of climate change from fossil energy and dependence on imported oil. Under a strong carbon policy, such systems can provide competitively clean low-carbon energy from secure domestic feedstocks by exploiting the negative emissions benefit of underground storage of biomass-derived CO(2), the low cost of coal, the scale economies of coal energy conversion, the inherently low cost of CO(2) capture, the thermodynamic advantages of coproduction, and expected high oil prices. Such systems require much less biomass to make low-carbon fuels than do biofuels processes. The economics are especially attractive when these coproduction systems are deployed as alternatives to CCS for stand-alone fossil fuel power plants. If CCS proves to be viable as a major carbon mitigation option, the main obstacles to deployment of coproduction systems as power generators would be institutional. PMID:22432630

Williams, Robert H; Liu, Guangjian; Kreutz, Thomas G; Larson, Eric D

2011-01-01

143

Dewatering studies of fine clean coal. Technical report, September 1, 1991--November 30, 1991  

SciTech Connect

Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop the process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. During the last year`s effort, it was reported that a combination of metal ion and surfactant provided a 22 percent moisture filter cake.

Parekh, B.K.

1991-12-31

144

Production of a high-quality liquid fuel from coal by mild pyrolysis of coal-lime mixtures  

SciTech Connect

The objective of this investigation is to optimize devolatilization conditions of coal with an aim to increasing product quality and yield. It has been observed that mild devolatilization (heating coal slowly to 500/sup 0/C in a batch reactor) of coal in the presence of CaO (10 to 20 weigh percent) can produce a relatively high-quality liquid fuel (containing low sulfur, low oxygen, low viscosity, low Conradson carbon residue, and low pour point). Compared to that occurring in rapid heat-up processes, the residence time of both the liquid and gaseous products is significantly greater in a batch or fixed-bed (slow heating) system. It is proposed that this increased residence time facilitates greater secondary reactions of the primary products in the coal bed with the added CaO. By allowing sufficient contact, a high-quality liquid fuel is produced. The hydrogen-carbon (H/C) atomic ratio of the liquids generated in such a relatively low-cost, simple reaction configuration can vary from 1.3 to 1.5 for high-volatile coals such as Illinois No. 6 or Pittsburgh No. 8. These H/C ratios are superior to those reported for various other processes such as Solvent Refined Coal (SRC-II) or Coal Oil Energy Development process tar. The presence of CaO in the fuel bed markedly reduces H/sub 2/S in the gas phase and decreases heteroatoms (sulfur and oxygen) in the liquids. The liquid produced in the presence of CaO has a lower viscosity, lower pour point, lower Conradson carbon residue, and fewer phenolic and aromatic compounds than that produced in the absence of CaO. The resulting high-quality liquid fuel produced in this low-cost operation may serve as a transport fuel in certain applications without requiring further significant upgrading. Or it may serve as an octane-booster additive to existing transport fuels. 9 refs., 3 figs., 3 tabs.

Khan, M.R.

1986-03-01

145

Development of high energy density fuels from mild gasification of coal. Final report  

SciTech Connect

METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily ``skimmed`` from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

Not Available

1991-12-01

146

Development of high energy density fuels from mild gasification of coal  

SciTech Connect

METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily skimmed'' from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

Not Available

1991-12-01

147

A comparison of direct and indirect liquefaction technologies for making fluid fuels from coal  

Microsoft Academic Search

Direct and indirect liquefaction technologies for making synthetic liquid fuels from coal are com- pared. It is shown that although direct liquefaction conversion processes might be more energy- efficient, overall system efficiencies for direct and indirect liquefaction are typically comparable if end-use as well as production efficiencies are taken into account. It is shown that some synfuels derived via indirect

Robert H. Williams; Eric D. Larson

2003-01-01

148

Investigation of air cleaning processes for removing tributyl phosphate vapors from commercial fuel reprocessing off-gas streams. Project termination report  

SciTech Connect

Solid sorbents were examined for removing TBP vapors from commercial nuclear fuel dissolver and vessel vent off-gas streams. The study identified one commercially available alumina catalyst which proved to be an effective, superior sorbent for TBP. Analytical and procedural methods were developed for handling and measuring low concentrations of TBP. Results of the experiments to demonstrate the protection of silver-impregnated mineral beds raised an important question, yet unanswered, regarding the necessity of removing TBP from process streams for some silver-impregnated beds to attain full stoichiometric removal of iodine.

Parker, G.B.

1979-09-01

149

Desulfurization of hot fuel gas produced from high-chlorine Illinois coals. Technical report, December 1, 1991--February 29, 1992  

SciTech Connect

There is a primary need to increase the utilization of Illinois coal resources by developing new methods of converting the coal into electricity by highly efficient and environmentally acceptable systems. New coal gasification processes are now being developed that can generate electricity with high thermal efficiency in either an integrated gasification combined cycle (IGCC) system or a molten carbonate fuel cell (MCFC). Both of-these new coal-to-electricity pathways require that the coal-derived fuel gas be at a high temperature and be free of potential pollutants, such as-sulfur compounds. Unfortunately, some high-sulfur Illinois coals also contain significant chlorine which converts into hydrogen chloride (HCI) in the coal gas. This project investigates the effect of HCI, in concentrations typical of a gasifier fed by high-chlorine Illinois coals, on zinc-titanate sorbents that are currently being developed for H{sub 2}S and COS removal from hot coal gas. This study is designed to identify any deleterious changes in the sorbent caused by HCI, both in adsorptive operation and in the regeneration cycle, and will pave the way to modify the sorbent formulation or the process operating procedure to remove HCl along with the H{sub 2}S and COS from hot coal gas. This will negate any harmful consequences Of utilizing high-chlorine Illinois coal in these processes.

O`Brien, W.S. [Southern Illinois Univ., Carbondale, IL (United States); Gupta, R.P. [Research Triangle Inst., Durham, NC (United States)

1992-09-01

150

Coal and coal mine drainage  

Microsoft Academic Search

This review of 1982 literature covers the formation and effects of acid mine drainage from coal mines, coal cleaning wastes and coal transportation and storage. Environmental regulations related to coal mining and processing industries enacted in 1982 are indicated.

Olem

1983-01-01

151

Synthesis and analysis of jet fuel from shale oil and coal syncrudes  

NASA Technical Reports Server (NTRS)

Thirty-two jet fuel samples of varying properties were produced from shale oil and coal syncrudes, and analyzed to assess their suitability for use. TOSCO II shale oil and H-COAL and COED syncrudes were used as starting materials. The processes used were among those commonly in use in petroleum processing-distillation, hydrogenation and catalytic hydrocracking. The processing conditions required to meet two levels of specifications regarding aromatic, hydrogen, sulfur and nitrogen contents at two yield levels were determined and found to be more demanding than normally required in petroleum processing. Analysis of the samples produced indicated that if the more stringent specifications of 13.5% hydrogen (min.) and 0.02% nitrogen (max.) were met, products similar in properties to conventional jet fuels were obtained. In general, shale oil was easier to process (catalyst deactivation was seen when processing coal syncrudes), consumed less hydrogen and yielded superior products. Based on these considerations, shale oil appears to be preferred to coal as a petroleum substitute for jet fuel production.

Gallagher, J. P.; Collins, T. A.; Nelson, T. J.; Pedersen, M. J.; Robison, M. G.; Wisinski, L. J.

1976-01-01

152

Primary Clean Machine Process Validation for Mark 4 Fuel & Fuel in Aluminum Canisters Test Plan & Test Specification (OCRWM)  

Microsoft Academic Search

The purpose of the Primary Clean Machine (PCM) is to reduce the canister particulate loading in a Multi-Canister Overpack (MCO) to ensure that fuel particulate loadings satisfy safety basis requirements. Adequate fuel cleaning can be verified by visually examining each fuel element to be loaded into an MCO basket. However, to reduce the need for visual examination of the fuel,

2001-01-01

153

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

This report summarizes the accomplishments toward project goals during the no cost extension period of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts for a third round of testing, the use of a research gasoline engine to test coal-based gasoline, and modification of diesel engines for use in evaluating diesel produced in the project. At the pilot scale, the hydrotreating process was modified to separate the heavy components from the LCO and RCO fractions before hydrotreating in order to improve the performance of the catalysts in further processing. Hydrotreating and hydrogenation of the product has been completed, and due to removal of material before processing, yield of the jet fuel fraction has decreased relative to an increase in the gasoline fraction. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. Both gasoline and diesel continue to be tested for combustion performance. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Activated carbons have proven useful to remove the heavy sulfur components, and unsupported Ni/Mo and Ni/Co catalysts have been very effective for hydrodesulfurization. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of the latest fuel oil (the high temperature fraction of RCO from the latest modification) indicates that the fraction is heavier than a No. 6 fuel oil. Combustion efficiency on our research boiler is {approx}63% for the heavy RCO fraction, lower than the combustion performance for previous co-coking fuel oils and No. 6 fuel oil. Emission testing indicates that the coal derived material has more trace metals related to coal than petroleum, as seen in previous runs. An additional coal has been procured and is being processed for the next series of delayed co-coking runs. The co-coking of the runs with the new coal have begun, with the coke yield similar to previous runs, but the gas yield is lower and the liquid yield is higher. Characterization of the products continues. Work continues on characterization of liquids and solids from co-coking of hydrotreated decant oils; liquid yields include more saturated and hydro- aromatics, while the coke quality varies depending on the conditions used. Pitch material is being generated from the heavy fraction of co-coking.

Caroline E. Burgess Clifford; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2007-03-17

154

Biochemical Removal of HAP Precursors From Coal  

SciTech Connect

This project addresses DOE`s interest in advanced concepts for controlling emissions of air toxics from coal-fired utility boilers. We are determining the feasibility of developing a biochemical process for the precombustion removal of substantial percentages of 13 inorganic hazardous air pollutant (HAP) precursors from coal. These HAP precursors are Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni, and Se. Although rapid physical coal cleaning is done routinely in preparation plants, biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity, and less coal loss. Compared to chemical processes for coal cleaning, biochemical processes potentially offer lower costs and milder process conditions. Pyrite oxidizing bacteria, most notably Thiobacillusferrooxidans, are being evaluated in this project for their ability to remove HAP precursors from U.S. coals.

Olson, G.; Tucker, L.; Richards, J.

1997-07-01

155

Clean coal technology: Export finance programs  

SciTech Connect

Participation by US firms in the development of Clean Coal. Technology (CCT) projects in foreign countries will help the United States achieve multiple national objectives simultaneously--addressing critical goals related to energy, environmental technology, industrial competitiveness and international trade. US participation in these projects will result in an improved global environment, an improvement in the balance of payments and an increase in US jobs. Meanwhile, host countries will benefit from the development of economically- and environmentally-sound power facilities. The Clean Air Act Amendments of 1990 (Public Law 101-549, Section 409) as supplemented by a requirement in the Energy Policy Act of 1992 (Public Law 102-486, Section 1331(f)) requires that the Secretary of Energy, acting through the Trade Promotion Coordinating Committee Subgroup on Clean Coal Technologies, submit a report to Congress with information on the status of recommendations made in the US Department of Energy, Clean Coal Technology Export Programs, Report to the United States Congress, February 1992. Specific emphasis is placed on the adequacy of financial assistance for export of CCTS. This report fulfills the requirements of the Act. In addition, although this report focuses on CCT power projects, the issues it raises about the financing of these projects are also relevant to other CCT projects such as industrial applications or coal preparation, as well as to a much broader range of energy and environmental technology projects worldwide.

Not Available

1993-09-30

156

Process for removal of hazardous air pollutants from coal  

DOEpatents

An improved process for removing mercury and other trace elements from coal containing pyrite by forming a slurry of finely divided coal in a liquid solvent capable of forming ions or radicals having a tendency to react with constituents of pyrite or to attack the bond between pyrite and coal and/or to react with mercury to form mercury vapors, and heating the slurry in a closed container to a temperature of at least about 50.degree. C. to produce vapors of the solvent and withdrawing vapors including solvent and mercury-containing vapors from the closed container, then separating mercury from the vapors withdrawn.

Akers, David J. (Indiana, PA); Ekechukwu, Kenneth N. (Silver Spring, MD); Aluko, Mobolaji E. (Burtonsville, MD); Lebowitz, Howard E. (Mountain View, CA)

2000-01-01

157

Advanced Coal Conversion Process Demonstration Project. Quarterly technical progress report, January 1, 1994--March 31, 1994  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1994, through March 31, 1994. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

NONE

1996-02-01

158

Advanced Coal Conversion Process Demonstration Project. Technical progress report, January 1, 1993--December 31, 1993  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1993, through December 31, 1993. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low- rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

NONE

1995-02-01

159

New Clean Coal Cycle Optimized Using Pinch Technology  

E-print Network

NEW CLEAN COAL CYCLE OPTIMIZED USING PINCH TECHNOLOGY A. P. ROSSITER, Linnhoff March I 0'00 ' nc., Houston, TX J. J. NNELL, The M. W. Kellogg Company, Houston, TX High thermal efficiency and low levels of environmental emissions... are priorities in the design of modern power plants. The M. W. Kellogg Company under funding from the Department of Ene~gy, has recently completed a study of a new coal fueled system that would achieve these o~jectives. During the course of study, P1nch...

Rossiter, A. P.; O'Donnell, J. J.

160

Method of producing a colloidal fuel from coal and a heavy petroleum fraction  

DOEpatents

A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300.degree.-550.degree. C. The slurry is heated to a temperature of 400.degree.-500.degree. C. for a limited time of only about 1-5 minutes before cooling to a temperature of less than 300.degree. C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

Longanbach, James R. (Columbus, OH)

1983-08-09

161

C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN  

SciTech Connect

The Consortium for Fossil Fuel Science (CFFS) is a research consortium with participants from the University of Kentucky, University of Pittsburgh, West Virginia University, University of Utah, and Auburn University. The CFFS is conducting a research program to develop C1 chemistry technology for the production of clean transportation fuel from resources such as coal and natural gas, which are more plentiful domestically than petroleum. The processes under development will convert feedstocks containing one carbon atom per molecular unit into ultra clean liquid transportation fuels (gasoline, diesel, and jet fuel) and hydrogen, which many believe will be the transportation fuel of the future. Feedstocks include synthesis gas, a mixture of carbon monoxide and hydrogen produced by coal gasification, coalbed methane, light products produced by Fischer-Tropsch (FT) synthesis, methanol, and natural gas.

Gerald P. Huffman

2004-09-30

162

Recovery of ultra fine bituminous coal from screen-bowl centrifuge effluent: A possible feedstock for coal-water slurry fuels?  

SciTech Connect

Coal fines have historically been viewed as a size fraction which are difficult to handle and expensive to clean and dewater. Consequently, many coal suppliers in the past have chosen to discard their coal fines in slurry impoundments rather than beneficiating them. These disposal costs are then passed onto the end user. Today, with the advent of advanced fine coal cleaning technologies, more stringent environmental policies, and increased pressure by coal-fired utilities to reduce their operating costs, the industry is taking a more progressive look at fine coal recovery options. This paper discusses a fine coal recovery project which is currently being conducted at the Homer City Coal Cleaning Plant (HCCCP) located in western Pennsylvania. The HCCCP utilizes heavy media cyclone, spiral, and conventional froth flotation circuits to clean approximately 4.3 million tons of low to medium volatile bituminous coal annually for the adjacent 1,884 net MW{sub e} Homer City Generating Station. The project focuses on recovering minus 325 mesh coal fines from the effluent of screen-bowl centrifuges. The HCCCP screen-bowl effluent contains approximately 3 to 5 wt.% of suspended coal fines. Approximately 100,000 tons of coal fines are estimated to be lost per year. These coal fines represent a Btu loss, require flocculent prior to the static thickeners and belt presses, contribute excess moisture to the plant refuse which leads to handling and compaction problems during refuse disposal, and contribute to the premature filling of the refuse site.

Morrison, J.L.; Miller, B.G. [Pennsylvania State Univ., University Park, PA (United States); Battista, J.J. [GPU Genco, Johnstown, PA (United States)

1998-04-01

163

Recovery of ultra fine bituminous coal from screen-bowl centrifuge effluent: A possible feedstock for coal-water slurry fuels?  

SciTech Connect

Coal fines have historically been viewed as a size fraction which are difficult to handle and expensive to clean and dewater. Consequently, many coal suppliers in the past have chosen to discard their coal fines in slurry impoundments rather than beneficiating them. These disposal costs are then passed onto the end user. Today, with the advent of advanced fine coal cleaning technologies, more stringent environmental policies, and increased pressure by coal-fired utilities to reduce their operating costs, the industry is taking a more progressive look at fine coal recovery options. This paper discusses a fine coal recovery project which is currently being conducted at the Homer City Coal Cleaning Plant (HCCCP) located in western Pennsylvania. The HCCCP utilizes heavy media cyclone, spiral, and conventional froth flotation circuits to clean approximately 4.3 million tons of low to medium volatile bituminous coal annually for the adjacent 1,884 net MW{sub e} Homer City Generating Station. The project focuses on recovering minus 325 mesh coal fines from the effluent of screen-bowl centrifuges. The HCCCP screen-bowl effluent contains approximately 3 to 5 wt.% of suspended coal fines. Approximately 100,000 tons of coal fines are estimated to be lost per year. These coal fines represent a Btu loss, require flocculant prior to the static thickeners and belt presses, contribute excess moisture to the plant refuse which leads to handling and compaction problems during refuse disposal, and contribute to the premature filling of the refuse site.

Morrison, J.L.; Miller, B.G.; Battista, J.J.

1998-07-01

164

Desulfurizing Coal With an Alkali Treatment  

NASA Technical Reports Server (NTRS)

Experimental coal-desulfurization process uses alkalies and steam in fluidized-bed reactor. With highly volatile, high-sulfur bituminous coal, process removed 98 percent of pyritic sulfur and 47 percent of organic sulfur. Used in coal liquefaction and in production of clean solid fuels and synthetic liquid fuels. Nitrogen or steam flows through bed of coal in reactor. Alkalies react with sulfur, removing it from coal. Nitrogen flow fluidizes bed while heating or cooling; steam is fluidizing medium during reaction.

Ravindram, M.; Kalvinskas, J. J.

1987-01-01

165

Clean coal technology. Coal utilisation by-products  

SciTech Connect

The need to remove the bulk of ash contained in flue gas from coal-fired power plants coupled with increasingly strict environmental regulations in the USA result in increased generation of solid materials referred to as coal utilisation by-products, or CUBs. More than 40% of CUBs were sold or reused in the USA in 2004 compared to less than 25% in 1996. A goal of 50% utilization has been established for 2010. The American Coal Ash Association (ACCA) together with the US Department of Energy's Power Plant Improvement Initiative (PPPI) and Clean Coal Power Initiative (CCPI) sponsor a number of projects that promote CUB utilization. Several are mentioned in this report. Report sections are: Executive summary; Introduction; Where do CUBs come from?; Market analysis; DOE-sponsored CUB demonstrations; Examples of best-practice utilization of CUB materials; Factors limiting the use of CUBs; and Conclusions. 14 refs., 1 fig., 5 tabs., 14 photos.

NONE

2006-08-15

166

POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: SAMPLING AND ANALYSIS METHODS FOR COAL GASIFICATION  

EPA Science Inventory

The report describes sampling and analysis methods involving a laboratory-scale coal gasification facility used to study the generation, sampling, chemical analysis, process evaluation, and environmental assessment of pollutants from coal gasification. It describes methods for pa...

167

Clean coal technology programs: program update 2006  

SciTech Connect

The purpose of the Clean Coal Technology Programs: Program Update 2006 is to provide an updated status of the DOE commercial-scale demonstrations of clean coal technologies (CCTs). These demonstrations are performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII) and the Clean Coal Power Initiative (CCPI). Program Update 2006 provides 1) a discussion of the role of clean coal technology demonstrations in improving the nation's energy security and reliability, while protecting the environment using the nation's most abundant energy resource - coal; 2) a summary of the funding and costs of the demonstrations; and 3) an overview of the technologies being demonstrated, with fact sheets for demonstration projects that are active, recently completed, withdrawn or ended, including status as of June 30 2006. 4 apps.

NONE

2006-09-15

168

Clean Coal Technology Programs: Program Update 2009  

SciTech Connect

The purpose of the Clean Coal Technology Programs: Program Update 2009 is to provide an updated status of the U.S. Department of Energy (DOE) commercial-scale demonstrations of clean coal technologies (CCT). These demonstrations have been performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII), and the Clean Coal Power Initiative (CCPI). Program Update 2009 provides: (1) a discussion of the role of clean coal technology demonstrations in improving the nations energy security and reliability, while protecting the environment using the nations most abundant energy resourcecoal; (2) a summary of the funding and costs of the demonstrations; and (3) an overview of the technologies being demonstrated, along with fact sheets for projects that are active, recently completed, or recently discontinued.

None

2009-10-01

169

Liquid fuels from coal: analysis of a partial transition from oil to coal; light liquids in Zimbabwe's liquid fuels base  

SciTech Connect

This study assesses the feasibility of a coal based light liquids program as a way to localize forces that determine the flow of oil into the Zimbabwean economy. Methods in End-use Energy Analysis and Econometrics in which the utilization of petroleum energy is related to economic and industrial activity are used to gain insight into the structure and behavior of petroleum utilization in that country and to forecast future requirements of this resource. The feasibility of coal liquefaction as a substitute for imported oil is assessed by the use of engineering economics in which the technical economics of competing oil supply technologies are analyzed and the best option is selected. Coal conversion technologies are numerous but all except the Fischer-Trosch indirect coal liquefaction technology are deficient in reliability as commercial ventures. The Fischer-Tropsch process by coincidence better matches Zimbabwe's product configuration than the less commercially advanced technologies. Using present value analysis to compare the coal liquefaction and the import option indicates that it is better to continue importing oil than to resort to a coal base for a portion of the oil supplies. An extended analysis taking special consideration of the risk and uncertainty factors characteristic of Zimbabwe's oil supply system indicates that the coal option is better than the import option. The relative infancy of the coal liquefaction industry and the possibility that activities responsible for the risk and uncertainty in the oil supply system will be removed in the future, however, make the adoption of the coal option an unusually risky undertaking.

Maya, R.S.

1986-01-01

170

Environmental studies of materials from the H-coal liquefaction process development unit  

SciTech Connect

H-coal is a process for the direct liquefaction of coal to produce synthetic fuels. Its development has progressed from bench-scale testing through operation of a 2.7 Mg/d (3 ton/d) Process Development Unit. A large-scale H-Coal pilot plant is presently operating at Catlettsburg, Kentucky, and there are plans for the construction of a commercial H-Coal liquefaction facility by the end of the decade. Two of the environmental concerns of the developing direct coal liquefaction industry are accidental spills of synthetic oils and treatment/storage of solid wastes. As a means of obtaining preliminary information on the severity of these potential impacts well in advance of commercialization, samples of product oils and solid wastes were obtained from the H-Coal Process Development Unit (PDU). These samples were subjected to a battery of rapid screening tests, including chemical characterization and bioassays with a variety of aquatic and terrestrial organisms. Water-soluble fraction (WSFs) of H-Coal PDU oils had considerably higher concentrations of phenols and anilines and were commonly one to two orders of magnitude more toxic to aquatic organisms than WSFs of analogous petroleum crude oil. Whole H-Coal PDU oils were also more toxic to the cricket than petroleum-based oils, and some H-Coal samples showed evidence of teratogenicity. Leachates from H-Coal PDU solid wastes, on the other hand, had relatively low concentrations of selected elements and had essentially no acute toxicity to a variety of aquatic and terrestrial species. These studies indicate that environmental effects of product oil spills from a commercial H-Coal liquefaction plant are likely to be more severe than those of conventional petroleum spills. Product upgrading or special transportation and storage techniques may be needed to ensure environmentally sound commercialization of the H-Coal process.

Cada, G.F.

1982-12-01

171

Characterization of coal-water slurry fuel sprays from diesel engine injectors  

SciTech Connect

Experiments were conducted to characterize coal-water slurry fuel sprays from diesel engine injectors. Since the combustion event is a strong function of the fuel spray, full characterization of the spray is a necessity for successful engine design and for modeling of the combustion process. Two experimental facilities were used at TAMU to study the injection of coal slurry fuels. The first experimental facility incorporates General Electric locomotive engine components (injection pump, fuel line, and nozzle) and a specially designed diaphragm to separate the abrasive coal slurry fuel from the moving parts of the pump. The second experimental facility is based on an accumulator injector from General Electric. Instrumentation includes instantaneous needle lift and fuel line pressure. A pressurized visualization chamber was used to provide a spray environment which simulated the engine gas density and permitted the use of spray diagnostic techniques. The study was divided into two phases: (1) overall characterization of the spray, and (2) detailed droplet size and size distribution characterization. In addition to this overall characterization of the spray, the second phase of this study characterized the details of the atomization quality.

Caton, J.A.; Kihm, K.D.

1993-06-01

172

Clean coal: Global opportunities for small businesses  

SciTech Connect

The parallel growth in coal demand and environmental concern has spurred interest in technologies that burn coal with greater efficiency and with lower emissions. Clean Coal Technologies (CCTs) will ensure that continued use of the world`s most abundant energy resource is compatible with a cleaner, healthier environment. Increasing interest in CCTs opens the door for American small businesses to provide services and equipment for the clean and efficient use of coal. Key players in most coal-related projects are typically large equipment manufacturers, power project developers, utilities, governments, and multinational corporations. At the same time, the complexity and scale of many of these projects creates niche markets for small American businesses with high-value products and services. From information technology, control systems, and specialized components to management practices, financial services, and personnel training methods, small US companies boast some of the highest value products and services in the world. As a result, American companies are in a prime position to take advantage of global niche markets for CCTs. This guide is designed to provide US small businesses with an overview of potential international market opportunities related to CCTs and to provide initial guidance on how to cost-effectively enter that growing global market.

NONE

1998-01-01

173

COAL CLEANING OPTIONS FOR SO2 EMISSION REDUCTION  

EPA Science Inventory

The article discusses coal cleaning options for reducing SO2 emissions. Conventional PCC can reduce the potential SO2 emission from high sulfur coal by 20-50%, depending on the inherent properties of individual coals. SO2 emission reduction by conventional PCC is limited by the a...

174

Production of a pellet fuel from Illinois coal fines. Technical report, September 1--November 30, 1994  

SciTech Connect

The primary goal of this research is to produce a pellet fuel from low-sulfur Illinois coal fines which could burn with emissions of less than 1.8 lbs SO{sub 2}/10{sup 6} Btu in stoker-fired boilers. The significance of 1.8 lbs SO{sub 2}/10{sup 6} Btu is that in the Chicago (9 counties) and St. Louis (2 counties) metropolitan areas, industrial users of coal currently must comply with this level of emissions. Stokers are an attractive market for pellets because pellets are well-suited for this application and because western coal is not a competitor in the stoker market. Compliance stoker fuels come from locations such as Kentucky and West Virginia and the price for fuels from these locations is high relative to the current price of Illinois coal. This market offers the most attractive near-term economic environment for commercialization of pelletization technology. For this effort, the authors will be investigating the use of fines from two Illinois mines which currently mine relatively low-sulfur reserves and that discard their fines fraction (minus 100 mesh). The research will involve investigation of multiple unit operations including column flotation, filtration and pellet production. The end result of the effort will allow for an evaluation of the commercial viability of the approach. This quarter pellet production work commenced and planning for collection and processing of a preparation plant fines fraction is underway.

Rapp, D.; Lytle, J.; Berger, R.

1994-12-31

175

Modified approaches for high pressure filtration of fine clean coal  

SciTech Connect

Removal of moisture from fine (minus 28 mesh) clean coal to 20% or lower level is difficult using the conventional vacuum dewatering technique. High pressure filtration technique provides an avenue for obtaining low moisture in fine clean coal. This paper describes a couple of novel approaches for dewatering of fine clean coal using pressure filtration which provides much lower moisture in fine clean coal than that obtained using conventional pressure filter. The approaches involve (a) split stream dewatering and (b) addition of paper pulp to the coal slurry. For Pittsburgh No. 8 coal slurry, split stream dewatering at 400 mesh provided filter cake containing 12.9% moisture compared to 24.9% obtained on the feed material. The addition of paper pulp to the slurry provided filter cake containing about 17% moisture.

Yang, J.; Groppo, J.G.; Parekh, B.K. [Center for Applied Energy Research, Lexington, KY (United States)

1995-12-31

176

Refinery Integration of By-Products from Coal-Derived Jet Fuels  

SciTech Connect

This report summarizes the accomplishments toward project goals during the second six months of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts and examination of carbon material, the use of a research gasoline engine to test coal-based gasoline, and modification of diesel engines for use in evaluating diesel produced in the project. At the pilot scale, the hydrotreating process was modified to separate the heavy components from the LCO and RCO fractions before hydrotreating in order to improve the performance of the catalysts in further processing. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. Both gasoline and diesel continue to be tested for combustion performance. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Activated carbons have proven useful to remove the heavy sulfur components, and unsupported Ni/Mo and Ni/Co catalysts have been very effective for hydrodesulfurization. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of the latest fuel oil (the high temperature fraction of RCO from the latest modification) indicates that the fraction is heavier than a No. 6 fuel oil. Combustion efficiency on our research boiler is {approx}63% for the heavy RCO fraction, lower than the combustion performance for previous co-coking fuel oils and No. 6 fuel oil. An additional coal has been procured and is being processed for the next series of delayed co-coking runs. Work continues on characterization of liquids and solids from co-coking of hydrotreated decant oils; liquid yields include more saturated and hydro- aromatics, while the coke quality varies depending on the conditions used. Pitch material is being generated from the heavy fraction of co-coking. Investigation of coal extraction as a method to produce RCO continues; the reactor modifications to filter the products hot and to do multi-stage extraction improve extraction yields from {approx}50 % to {approx}70%. Carbon characterization of co-cokes for use as various carbon artifacts continues.

Caroline E. Burgess Clifford; Andre' Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

2006-09-17

177

Status of the characterization of jet fuels from coal liquids  

SciTech Connect

The present report will compare results of analyses and correlations of properties carried out on samples of high-density fuels from the integrated two stage liquefaction (ITSL) process. These samples were produced at Chevron. We will also describe in part those investigations carried out on GPGP tar oil. 43 refs., 14 tabs.

Pukanic, G.W.; Perry, M.B.; Ruether, J.A.; Schmidt, C.E.

1990-01-01

178

Appalachian clean coal technology consortium  

SciTech Connect

Novel chemicals that can be used for increasing the efficiency of fine coal dewatering was developed at Virginia Tech. During the past quarter, Reagent A was tested on three different coal samples in laboratory vacuum filtration tests. these included flotation products from Middle Fork plant, Elkview Mining Company, and CONSOL, Inc. the tests conducted with the Middle Fork coal sample (100 mesh x 0) showed that cake moisture can be reduced by more than 10% beyond what can be achieved without using dewatering aid. This improvement was achieved at 1 lb/ton of Reagent A and 0.1 inch cake thickness. At 0. 5 inches of cake thickness, this improvement was limited to 8% at the same reagent dosage. the results obtained with the Elkview coal (28 mesh x 0) showed similar advantages in using the novel dewatering aid. Depending on the reagent dosage, cake thickness, drying cycle time and temperature, it was possible to reduce the cake moisture to 12 to 14% rage. In addition to achieving lower cake moisture, the use of Reagent A substantially decreased the cake formation time, indicating that the reagent improves the kinetics of dewatering, The test results obtained with CONSOL coal were not as good as with the other coals tested in the present work, which may be attributed to possible oxidation and/or contamination.

Yoon, R.-H.; Basim, B.; Luttrell, G.H.; Phillips, D.I. [Virginia Polytechnic Inst., Blacksburg, VA (United States); Jiang, D.; Tao, D.; Parekh, B.K. [Kentucky Univ., Lexington, KY (United States); Meloy, T. [West Virginia Univ., Morgantown, WV (United States)

1997-01-28

179

Surface and electrochemical studies in coal cleaning  

SciTech Connect

This final technical report, summarizes the accomplishments of our investigation on surface and electrochemical studies in coal cleaning. A considerable effort was made to characterize coal pyrites in detail. The report is divided into three self-contained portions: flotation studies, characterization of pyrite from coal sources, and electrochemical characterization of pyrite. A variety of reagents were found to be effective for the depression of pyrite during coal flotation: lime, oxidizing agents, reducing agents, polysaccharides, xanthated polysaccharides and dye. Seven pyrite samples purified from coal sources and one ore source pyrite (for comparative purposes) have been characterized by chemical and mineralogical analyses, inherent floatability, apparent specific gravity, surface area, semiconductor type, optical anisotropy, dissolution and oxidation rate. Cyclic voltammetry, steady-state polarization and AC impedance spectroscopy have been used to characterize pyrites from ore and coal sources. These studies show that one reason for difference in the behavior of pyrites is the nature of surface films that form when pyrite oxidizes. 85 refs., 29 figs., 15 tabs.

Chander, S.; Aplan, F.F.; Briceno, A.; Esposito, M.C.; Pang, J.; Raleigh, C.E.

1989-05-01

180

Clean coal technologies: Research, development, and demonstration program plan  

SciTech Connect

The US Department of Energy, Office of Fossil Energy, has structured an integrated program for research, development, and demonstration of clean coal technologies that will enable the nation to use its plentiful domestic coal resources while meeting environmental quality requirements. The program provides the basis for making coal a low-cost, environmentally sound energy choice for electric power generation and fuels production. These programs are briefly described.

Not Available

1993-12-01

181

Development of alternative fuels from coal-derived syngas  

SciTech Connect

The overall objectives of this program are to investigate potential technologies for the conversion of coal-derived synthesis gas to oxygenated fuels, hydrocarbon fuels, fuel intermediates, and octane enhancers; and to demonstrate the most promising technologies at DOE's LaPorte, Texas, Slurry Phase Alternative Fuels Development Unit (AFDU). BASF continues to have difficulties in scaling-up the new isobutanol synthesis catalyst developed in Air Products' laboratories. Investigations are proceeding, but the proposed operation at LaPorte in April is now postponed. DOE has accepted a proposal to demonstrate Liquid Phase Shift (LPS) chemistry at LaPorte as an alternative to isobutanol. There are two principal reasons for carrying out this run. First, following the extensive modifications at the site, operation on a relatively benign'' system is needed before we start on Fischer-Tropsch technology in July. Second, use of shift catalyst in a slurry reactor will enable DOE's program on coal-based Fischer-Tropsch to encompass commercially available cobalt catalysts-up to now they have been limited to iron-based catalysts which have varying degrees of shift activity. In addition, DOE is supportive of continued fuel testing of LaPorte methanol-tests of MIOO at Detroit Diesel have been going particularly well. LPS offers the opportunity to produce methanol as the catalyst, in the absence of steam, is active for methanol synthesis.

Brown, D.M.

1992-05-19

182

Energy Systems Engineering 1 Clean Coal Technologies  

E-print Network

Energy Systems Engineering 1 Clean Coal Technologies Presentation at BARC 4th December 2007 #12.ofPlants Source: CEA,2006, Thermal performance report 377 plants Sub-critical Pulverised coal (535-575 oC, 175/kWh) 0.14 0.03 0.6 #12;Energy Systems Engineering 9 Status of Advanced Coal Technologies Types

Banerjee, Rangan

183

From in situ coal to the final coal product: A case study of the Danville Coal Member (Indiana)  

USGS Publications Warehouse

A surface coal mine operation and preparation plant in southwestern Indiana was sampled to examine variations in coal quality and coal petrography parameters for the Danville Coal Member of the Dugger Formation (Pennsylvanian-Desmoinesian, Westphalian D). Representative samples from in situ coal, preparation plant feeds, and a final coal product were collected in order to compare coal quality, coal petrography, trace element concentrations, and ash chemistry of the coal to those of the product. Coal quality parameters of the in situ samples and various feeds, coarse refuse, and final product were variable. The quality of the final coal product was best predicted by the coal quality of the clean coal feed (from the middle portions of the seam). Some trace element contents, especially lead and arsenic, varied between the coal feeds and the product. Lead contents increased in the feeds and product compared to the channel sample of the raw coal, possibly due to contamination in the handling process.A surface coal mine operation and preparation plant in southwestern Indiana was sampled to examine variations in coal quality and coal petrography parameters for the Danville Coal Member of the Dugger Formation (Pennsylvanian-Desmoinesian, Westphalian D). Representative samples from in situ coal, preparation plant feeds, and a final coal product were collected in order to compare coal quality, coal petrography, trace element concentrations, and ash chemistry of the coal to those of the product. Coal quality parameters of the in situ samples and various feeds, coarse refuse, and final product were variable. The quality of the final coal product was best predicted by the coal quality of the clean coal feed (from the middle portions of the seam). Some trace element contents, especially lead and arsenic, varied between the coal feeds and the product. Lead contents increased in the feeds and product compared to the channel sample of the raw coal, possibly due to contamination in the handling process.

Mastalerz, Maria; Padgett, P.L.

1999-01-01

184

[Advanced Coal Conversion Process]. Technical progress report, July 1, 1992--September 30, 1992  

SciTech Connect

This report contains a description of the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from July 1, 1992, through September 30, 1992. The ACCP Demonstration Project is a US Department of Energy (DOE) Clean Coal Technology Project. The Cooperative Agreement defining this project is between DOE and the Rosebud SynCoal Partnership. This project demonstrates an advanced, thermal, coal-drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal({reg_sign} process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45-ton-per-hour unit is located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently near commercial size.

Not Available

1993-12-01

185

Physical cleaning of coal using perchloroethylene as heavy medium  

SciTech Connect

Use of perchloroethylene solvent in the physical cleaning of finely crushed coal has been studied in a glass tube batch apparatus. The density of perchloroethylene makes it an ideal heavy medium for float/sink separation processes. Float/sink removal of pyrites and mineral matter has been studied to determine the effect of process variables. The effect of various parameters is studied, such as mean residence time, solvent-to-coal ratio, and heavy medium density. The density of the perchloroethylene solvent is varied using kerosene to study the effects of medium density. The test results are used to assess the effectiveness of perchloroethylene as a heavy medium for the removal of pyritic sulfur from the coal. The data is used to develop a model of the process for use in scale-up and plant studies.

Thome, T.L.; Fullerton, K.L.; Lee, S. [Univ. of Akron, OH (United States). Dept. of Chemical Engineering

1994-12-31

186

Combustion characterization of beneficiated coal-based fuels  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on Combustion Characterization of Beneficiated Coal-Based Fuels.'' The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE's laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

Chow, O.K.; Nsakala, N.Y.

1990-11-01

187

Process for separating water and solids from fuels  

SciTech Connect

A process for separating water and solid particles from a fuel oil feedstock is described comprising: subjecting the feedstock to a first separation in a scroll type centrifugal separator to form a first recovered fuel stream and an oil cake; subjecting at least the first recovered fuel stream to a second separation in a centrifugal disc separator to form a clean fuel stream, an oil-bearing water stream and a sludge stream; treating the oil-bearing water stream in a separator to recover the oil; treating the oil cake removed from the first separation with a solvent in order to form a suspension; mixing the suspension with the sludge stream to form a mixture; feeding the mixture to a filter press to yield a solid reject and a filtrate; separating the filtrate into a decantate and recovered oil; mixing at least a portion of the recovered oil with first recovered fuel stream to form a semi-cleaned fuel stream; and subjecting the semi-cleaned fuel stream to the second separation in a centrifugal disc separator to form the clean fuel stream.

Filho, J.H.; Bachmann, D.L.

1987-11-17

188

Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 9, April--June 1991  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the second quarter of 1991, the following technical progress was made: completed drop tube furnace devolatilization tests of the spherical oil agglomeration beneficiated products; continued analyses of samples to determine devolatilization kinetics; continued analyses of the data and samples from the CE pilot-scale tests of nine fuels; completed writing a summary topical report including all results to date on he nine fuels tested; and presented three technical papers on the project results at the 16th International Conference on Coal & Slurry Technologies.

Chow, O.K.; Nsakala, N.Y.

1991-08-01

189

Development of OTM Syngas Process and Testing of Syngas Derived Ultra-clean Fuels in Diesel Engines and Fuel Cells  

SciTech Connect

This final report summarizes work accomplished in the Program from January 1, 2001 through December 31, 2004. Most of the key technical objectives for this program were achieved. A breakthrough material system has lead to the development of an OTM (oxygen transport membrane) compact planar reactor design capable of producing either syngas or hydrogen. The planar reactor shows significant advantages in thermal efficiency and a step change reduction in costs compared to either autothermal reforming or steam methane reforming with CO{sub 2} recovery. Syngas derived ultra-clean transportation fuels were tested in the Nuvera fuel cell modular pressurized reactor and in International Truck and Engine single cylinder test engines. The studies compared emission and engine performance of conventional base fuels to various formulations of ultra-clean gasoline or diesel fuels. A proprietary BP oxygenate showed significant advantage in both applications for reducing emissions with minimal impact on performance. In addition, a study to evaluate new fuel formulations for an HCCI engine was completed.

E.T. Robinson; John Sirman; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Dan Corgard; John Hemmings

2005-05-01

190

Characterization and supply of coal based fuels  

SciTech Connect

Contract objectives are as follows: Develop fuel specifications to serve combustor requirements. Select coals having appropriate compositional and quality characteristics as well as an economically attractive reserve base. Provide quality assurance for both the parent coals and the fuel forms. Deliver premium coal-based fuels to combustor developers as needed for their contract work. During the third quarter of this contract (May 1 through July 31, 1987) the primary activities were involved with: Completion and submission for approval by the DOE of the topical report describing the market survey, the coal selection and the fuel specification methodologies used in carrying out Task 1. The determination of the washability of the first five coals selected in Task 1. Upgrading and improvement of the pilot wash circuit to improve both the product quality and yield. Initiation of a data base survey to select an appropriate coal for the Vortec contract; and continuation of the coal procurement, cleaning, fuel preparation and delivery activities.

Not Available

1987-09-01

191

Pelletizing/reslurrying as a means of distributing and firing clean coal. Final report  

SciTech Connect

Battelle-Columbus and Amax Research & Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

Conkle, H.N.

1992-09-29

192

Pelletizing/reslurrying as a means of distributing and firing clean coal  

SciTech Connect

Battelle-Columbus and Amax Research Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

Conkle, H.N.

1992-09-29

193

Clean fuels from biomass. [cellulose fermentation to methane  

NASA Technical Reports Server (NTRS)

The potential of growing crops as a source of fuels is examined, and it is shown that enough arable land is available in the U.S. so that, even with a modest rate of crop yield, the nation could be supplied by fuel crops. The technologies for fuel conversion are available; however, some R&D efforts are needed for scaling up design. Fuel crop economics are discussed and shown to be nonprohibitive.

Hsu, Y. Y.

1974-01-01

194

The economical production of alcohol fuels from coal-derived synthesis gas. Quarterly technical progress report No. 5, October 1, 1992--December 31, 1992  

SciTech Connect

Two base case flow sheets have now been prepared. In the first, which was originally presented in TPR4, a Texaco gasifier is used. Natural gas is also burned in sufficient quantity to increase the hydrogen to carbon monoxide ratio of the synthesis gas to the required value of 1. 1 for alcohol synthesis. Acid gas clean up and sulfur removal are accomplished using the Rectisol process followed by the Claus and Beavon processes. About 10% of the synthesis gas is sent to a power generation unit in order to produce electric power, with the remaining 90% used for alcohol synthesis. For this process, the estimated installed cost is $474.2 mm. The estimated annual operating costs are $64.5 MM. At a price of alcohol fuels in the vicinity of $1. 00/gal, the pay back period for construction of this plant is about four years. The details of this case, called Base Case 1, are presented in Appendix 1. The second base case, called Base Case 2, also has a detailed description and explanation in Appendix 1. In Base Case 2, a Lurgi Gasifier is used. The motivation for using a Lurgi Gasifier is that it runs at a lower temperature and pressure and, therefore, produces by-products such as coal liquids which can be sold. Based upon the economics of joint production, discussed in Technical Progress Report 4, this is a necessity. Since synthesis gas from natural gas is always less expensive to produce than from coal, then alcohol fuels will always be less expensive to produce from natural gas than from coal. Therefore, the only way to make coal- derived alcohol fuels economically competitive is to decrease the cost of production of coal-derived synthesis gas. one method for accomplishing this is to sell the by-products from the gasification step. The details of this strategy are discussed in Appendix 3.

Not Available

1993-01-01

195

PRODUCTION OF HIGH QUALITY LIQUID FUELS FROM COAL BY MILD PYROLYSIS OF COAL-LIME MIXTURES  

Microsoft Academic Search

The most recent studies of coal devolatilization processes have emphasized maximisation of liquids yield by use of extreme process conditions such as high heating rate. The liquids produced by such processes are often unsuitable for utilization without extensive upgrading. The aim of the study reported here was to optimize product quality by use of relatively mild conditions. Low-temperature devolatilization (slow

M. Rashid Khan

1987-01-01

196

Integrated production/use of ultra low-ash coal, premium liquids and clean char  

SciTech Connect

This integrated, multi-product approach for utilizing Illinois coal starts with the production of ultra low-ash coal and then converts it to high-vale, coal-derived, products. The ultra low-ash coal is produced by solubilizing coal in a phenolic solvent under ChemCoal{trademark} process conditions, separating the coal solution from insoluble ash, and then precipitating the clean coal by dilution of the solvent with methanol. Two major products, liquids and low-ash char, are then produced by mild gasification of the low-ash coal. The low ash-char is further upgraded to activated char, and/or an oxidized activated char which has catalytic properties. Characterization of products at each stage is part of this project.

Kruse, C.W.

1991-01-01

197

Assessment of ether and alcohol fuels from coal. Volume 2. Technical report  

SciTech Connect

A unique route for the indirect liquefaction of coal to produce transportation fuel has been evaluated. The resultant fuel includes alkyl tertiary alkyl ethers and higher alcohols, all in the gasoline boiling range. When blended into gasoline, the ether fuel provides several advantages over the lower alcohols: (1) lower chemical oxygen content, (2) less-severe water-separation problems, and (3) reduced front-end volatility effects. The ether fuel also has high-octane quality. Further, it can be utilized as a gasoline substitute in all proportions. Production of ether fuel combines several steps, all of which are or have been practiced on an industrial scale: (1) coal gasification, (2) gas cleanup and shift to desired H/sub 2/:CO ratio, (3) conversion of synthesis gas to isobutanol, methanol, and higher alcohols, (4) separation of alcohols, (5) chemical dehydration of isobutanol to isobutylene, and (6) etherification of isobutylene with methanol. A pilot-plant investigation of the isobutanol synthesis step was performed. Estimates of ether-fuel manufacturing costs indicate this process route is significantly more costly than synthesis of methanol. However, the fuel performance features provide incentive for developing the necessary process and catalyst improvements. Co-production of higher-molecular-weight co-solvent alcohols represents a less-drastic form of methanol modification to achieve improvement in the performance of methanol-gasoline blends. Costs were estimated for producing several proportions of methanol plus higher alcohols from coal. Estimated fuel selling price increases regularly but modestly with higher alcohol content.

Not Available

1983-03-01

198

(Advanced Coal Conversion Process Demonstration Project)  

SciTech Connect

This project will demonstrate an advanced thermal coal drying process coupled with physical cleaning techniques to upgrade high-moisture, low-rank coals to produce a high-quality, low-sulfur fuel. The coal will be processed through two vibrating fluidized bed reactors that will remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal will be put through a deep-bed stratifier cleaning process to effect separation of the pyrite rich ash. The process will enhance low-rank western coals, usually with a moisture content of 25--55%, sulfur content of 0.5--1.5%, and heating value of 5500--9000 Btu/lb by producing a stable, upgraded coal product with a moisture content as low as 1%, sulfur content as low as 0.3%, and heating value up to 12,000 Btu/lb. The 45 ton/hr unit will be located adjacent to a unit train loadout facility at Western Energy Company's Rosebud coal mine near the town of Colstrip in southeastern Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently commercial size.

Not Available

1991-08-01

199

The production of a premium solid fuel from Powder River Basin coal  

SciTech Connect

This report describes our initial evaluation of a process designed to produce premium-quality solid fuel from Powder River Basin (PRB) coal. The process is based upon our experience gained by producing highly-reactive, high-heating-value char as part of a mild-gasification project. In the process, char containing 20 to 25 wt % volatiles and having a gross heating value of 12,500 to 13,000 Btu/lb is produced. The char is then contacted by coal-derived liquid. The result is a deposit of 6 to 8 wt % pitch on the char particles. The lower boiling component of the coal-derived liquid which is not deposited on the char is burned as fuel. Our economic evaluation shows the process will be economically attractive if the product can be sold for about $20/ton or more. Our preliminary tests show that we can deposit pitch on to the char, and the product is less dusty, less susceptible to readsorption of moisture, and has reduced susceptibility to self heating.

Merriam, N.; Sethi, V.; Thomas, K.; Grimes, R.W.

1992-09-01

200

Process for removing pyritic sulfur from bituminous coals  

DOEpatents

A process is provided for removing pyritic sulfur and lowering ash content of bituminous coals by grinding the feed coal, subjecting it to micro-agglomeration with a bridging liquid containing heavy oil, separating the microagglomerates and separating them to a water wash to remove suspended pyritic sulfur. In one embodiment the coal is subjected to a second micro-agglomeration step.

Pawlak, Wanda (Edmonton, CA); Janiak, Jerzy S. (Edmonton, CA); Turak, Ali A. (Edmonton, CA); Ignasiak, Boleslaw L. (Edmonton, CA)

1990-01-01

201

Heat removal from high temperature tubular solid oxide fuel cells utilizing product gas from coal gasifiers.  

SciTech Connect

In this work we describe the results of a computer study used to investigate the practicality of several heat exchanger configurations that could be used to extract heat from tubular solid oxide fuel cells (SOFCs) . Two SOFC feed gas compositions were used in this study. They represent product gases from two different coal gasifier designs from the Zero Emission Coal study at Los Alamos National Laboratory . Both plant designs rely on the efficient use of the heat produced by the SOFCs . Both feed streams are relatively rich in hydrogen with a very small hydrocarbon content . One feed stream has a significant carbon monoxide content with a bit less hydrogen . Since neither stream has a significant hydrocarbon content, the common use of the endothermic reforming reaction to reduce the process heat is not possible for these feed streams . The process, the method, the computer code, and the results are presented as well as a discussion of the pros and cons of each configuration for each process .

Parkinson, W. J. (William Jerry),

2003-01-01

202

Pulverized coal fuel injector  

DOEpatents

A pulverized coal fuel injector contains an acceleration section to improve the uniformity of a coal-air mixture to be burned. An integral splitter is provided which divides the coal-air mixture into a number separate streams or jets, and a center body directs the streams at a controlled angle into the primary zone of a burner. The injector provides for flame shaping and the control of NO/NO.sub.2 formation.

Rini, Michael J. (Hebron, CT); Towle, David P. (Windsor, CT)

1992-01-01

203

Clean Coal Technology Demonstration Program: Program update 1993  

SciTech Connect

The Clean Coal Technology Demonstration Program (also referred to as the CCT Program) is a $6.9 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Technology has a vital role in ensuring that coal can continue to serve U.S. energy interests and enhance opportunities for economic growth and employment while meeting the national committment to a clean and healthy global environment. These technologies are being advanced through the CCT Program. The CCT Program supports three substantive national objectives: ensuring a sustainable environment through technology; enhancing energy efficiency and reliability; providing opportunities for economic growth and employment. The technologies being demonstrated under the CCT Program reduce the emissions of sulfur oxides, nitrogen oxides, greenhouse gases, hazardous air pollutants, solid and liquid wastes, and other emissions resulting from coal use or conversion to other fuel forms. These emissions reductions are achieved with efficiencies greater than or equal to currently available technologies.

Not Available

1994-03-01

204

Assessment of coal-fueled locomotives  

SciTech Connect

During the last decade there have been considerable activities in the development of a coal-fueled locomotive. Organizations of various kinds (locomotive manufacturers and others) have developed or are developing various concepts. Advanced microprocessing technology and improved materials of construction, heat engine technology, and coal fuel processing all are converging to make a coal-fueled locomotive economically possible. It is the conclusion of this assessment that coal-fueled locomotives using indirect-fired heat engines and direct-fired heat engines with onboard fuel conversion could be available in the near term (within 5 years). However, these systems are only marginally attractive from an economic viewpoint and have some operational disadvantages. Current low petroleum fuel prices may deter this concept from being commercialized. Coal-fueled locomotives using direct-fired heat engines offer high payoffs even with modest gains in diesel fuel oil prices over coal prices. Intensive R and D is presently being carried out on the technical issues facing this approach. It is likely that proof of concept can be achieved during the next 5 to 7 years. 67 refs., 26 figs., 43 tabs.

Not Available

1986-07-01

205

Engineering design and analysis of advanced physical fine coal cleaning technologies  

SciTech Connect

The major goal of this project is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator.

Gallier, P.W.

1991-04-20

206

Comprehensive Report to Congress Clean Coal Technology Program  

SciTech Connect

In December 1987, Public Law No. 100-202 as amended by Public Law No. 100-446, provided $575 million to conduct cost-shared Innovative Clean Coal Technology (ICCT) projects to demonstrate emerging clean coal technologies that are capable of retrofitting or repowering existing facilities. A Program Opportunity Notice (PON) was issued by the Department of Energy (DOE) in February 1988, soliciting proposals to demonstrate technologies that were capable of being commercialized in the 1990s, more cost effective than current technologies, and capable of achieving significant reduction of sulfur dioxide (SO{sub 2}) and/or nitrogen oxides (NO{sub x}) emissions from existing coal burning facilities, particularly those that contribute to transboundary and interstate pollution. One of the proposals selected for funding is the project proposed by Southern Company Services (SCS) to demonstrate the Selective Catalytic Reduction (SCR) Process that will remove nitrogen oxides (NO{sub x}) from the flue gas of boilers that burn US high-sulfur coal. This technology consists of injecting ammonia (NH{sub 3}) into the flue gas and passing it through a catalyst bed where the NO{sub x} and NH{sub 3} react to form nitrogen and water vapor. The process is briefly described. 7 figs., 1 tab.

Not Available

1990-04-01

207

Prospects for advanced coal-fuelled fuel cell power plants  

NASA Astrophysics Data System (ADS)

As part of ECN's in-house R&D programs on clean energy conversion systems with high efficiencies and low emissions, system assessment studies have been carried out on coal gasification power plants integrated with high-temperature fuel cells (IGFC). The studies also included the potential to reduce CO2 emissions, and to find possible ways for CO2 extraction and sequestration. The development of this new type of clean coal technology for large-scale power generation is still far off. A significant market share is not envisaged before the year 2015. To assess the future market potential of coal-fueled fuel cell power plants, the promise of this fuel cell technology was assessed against the performance and the development of current state-of-the-art large-scale power generation systems, namely the pulverized coal-fired power plants and the integrated coal gasification combined cycle (IGCC) power plants. With the anticipated progress in gas turbine and gas clean-up technology, coal-fueled fuel cell power plants will have to face severe competition from advanced IGCC power plants, despite their higher efficiency.

Jansen, D.; Vanderlaag, P. C.; Oudhuis, A. B. J.; Ribberink, J. S.

1994-04-01

208

Agenda and briefing book: Clean Coal Technology Coordinating Committee, September 16, 1991, Louisville, Kentucky  

SciTech Connect

A considerable amount of time was spent discussing the Clean Air Act Amendments pending before Congress. Several members pointed out provisions of the legislation that would have serious impacts on the coal industry and the electric utility industry. The need for increased electricity in Florida raised the question about coal fired Power Plants. It is generally believed that most people in Florida do not know that over 55 percent of the electricity now comes from coal-fired generators. However, publicly, people will say they do not want coal-fired facilities built in Florida. People in Florida are concerned with the EMF Issue just as much as the source of power. It was stated that the coal industry has a very poor image and DOE should assume responsibility for improving the image of coal. it was agreed that it would take a considerable financial commitment to do this and that in addition to government the industry would have to be willing to contribute financially. The Partial results of a survey to utilities concerning the future use of clean coal technologies was reported. Utilities are not ignoring coal technologies but acknowledged that the amendments to the Clean Air Act would be the driving force in future decisions. It was learned through the survey that the DOE negotiation process in the Clean Coal Technology Program was in need of improvement. DOE had recently changed the procedure internally and it was anticipated that the procedure would be smoother in the future.

Not Available

1991-09-16

209

Self-scrubbing coal{sup TM}: An integrated approach to clean air. A proposed Clean Coal Technology Demonstration Project  

SciTech Connect

This environmental assessment (EA) was prepared by the U.S.Department of Energy (DOE), with compliance with the National Environmental Policy Act (NEPA) of 1969, Council on Environmental Quality (CE) regulations for implementating NEPA (40 CFR 1500-1508) and DOE regulations for compliance with NEPA (10 CFR 1021), to evaluate the potential environmental impacts associated with a proposed demonstration project to be cost-shared by DOE and Custom Coals International (CCI) under the Clean Coal Technology (CCT) Demonstration Program of DOE`s Office of Fossil Energy. CCI is a Pennsylvania general partnership located in Pittsburgh, PA engaged in the commercialization of advanced coal cleaning technologies. The proposed federal action is for DOE to provide, through a cooperative agreement with CCI, cost-shared funding support for the land acquisition, design, construction and demonstration of an advanced coal cleaning technology project, {open_quotes}Self-Scrubbing Coal: An Integrated Approach to Clean Air.{close_quotes} The proposed demonstration project would take place on the site of the presently inactive Laurel Coal Preparation Plant in Shade Township, Somerset County, PA. A newly constructed, advanced design, coal preparation plant would replace the existing facility. The cleaned coal produced from this new facility would be fired in full-scale test burns at coal-fired electric utilities in Indiana, Ohio and PA as part of this project.

Not Available

1994-01-01

210

The economics of liquid transportation fuels from coal: Past, present and future  

SciTech Connect

This paper reviews the technologies for producing liquid transportation fuels from coal and traces their evolution. Estimates of how their economics have changed with continuing research and development are also given.

Gray, D.; Tomlinson, G.; ElSawy, A. [Mitre Corp., McLean, VA (United States)

1993-08-01

211

Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 8, January--March 1991  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the third quarter of 1991, the following technical progress was made: Calculated the kinetic characteristics of chars from the combustion of spherical oil agglomeration beneficiated products; continued drop tube devolatilization tests of the spherical oil agglomeration beneficiated products; continued analyses of the data and samples from the CE pilot-scale tests of nine fuels; and started writing a summary topical report to include all results on the nine fuels tested.

Chow, O.K.; Nsakala, N.Y.

1991-07-01

212

Characterization of coal water slurry sprays from a positive displacement fuel injection system  

E-print Network

system of a diesel engine. The injection system includes an injection jerk pump driven by an electric motor, a specially designed diaphragm to separate the abrasive coal from the pump, and a single hole fuel nozzle. The sprays were injected into a... for the degree of MASTER OF SCIENCE December 1991 Major Subject: Mechanical Engineering Characterization of Coal Water Slurry Sprays from a positive Displacement Fuel Injection System A Thesis by Ajoy Kumar Seshadri Approved as to style and content by...

Kumar Seshadri, Ajoy

1991-01-01

213

Regional Emissions Data Base and Evaluation System (REDES): Volume 3, Environmental profiles of selected clean coal technologies  

SciTech Connect

The clean coal technologies described in this report make use of advanced combustors, alternative fuels, coal preparation processes, fluidized-bed combustors, flue-gas cleanup technologies, coal liquefaction processes, and surface gasification. Each profile begins with a brief description of the technology, followed by an assessment of its applicability to the utility or industrial sector in terms of fuel sulfur content, boiler size, and boiler market (new, repower, and/or retrofit). The sulfur content of the coal is described as being low, medium, or high. Low-sulfur coal contains less than 1.5% sulfur, medium-sulfur coal has 1.5--3% sulfur, and high-sulfur coal contains greater than 3% sulfur. Boiler size (or unit output of electricity) is discussed in terms of being small, medium, or large. A small boiler has less than 100 MW output, a medium boiler has 100--400 MW output, and a large boiler has greater than 400 MW output. Removal efficiencies or emission levels for sulfur dioxide (SO/sub 2/), oxides of nitrogen (NO/sub x/), and particulates are described, as are the anticipated changes in heat rate that would result from the use of each technology. The wastes generated by each technology are also discussed. Following each technology's profile is a bibliography that lists the sources used to compile the values for the various parameters. 49 refs.

Poch, L.A.; Gillette, J.L.; Boyd, G.A.

1988-06-01

214

Advanced coal conversion process demonstration. Progress report, January 1, 1992--December 31, 1992  

SciTech Connect

This report contains a description of the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1992, through December 31, 1992. This project demonstrates an advanced thermal coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal{reg_sign} process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45-ton-per-hour unit is located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently near commercial size. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and has been operating in an extended startup mode since that time. As with any new developing technology, a number of unforeseen obstacles have been encountered; however, Rosebud SynCoal Partnership has instituted an aggressive program to overcome these obstacles.

NONE

1993-12-01

215

POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: COAL GASIFICATION SCREENING TEST RESULTS  

EPA Science Inventory

Coal gasification test runs have been conducted in a semibatch, fixed-bed laboratory gasifier in order to evaluate various coals and operating conditions for pollutant generation. Thirty-eight tests have been completed using char, coal, lignite, and peat. Extensive analyses were ...

216

DEVELOPMENT OF A NOVEL FINE COAL CLEANING SYSTEM  

SciTech Connect

The goal of the proposed project was to develop a novel fine coal separator having the ability to clean 1 mm x 0 size coal in a single processing unit. The novel fine coal separator, named as EG(Enhanced Gravity) Float Cell, utilizes a centrifugal field to clean 1 mm x 250 micron size coal, whereas a flotation environment to clean minus 250 micron coal size fraction. Unlike a conventional enhanced gravity concentrator, which rotates to produce a centrifugal field requiring more energy, the EG Float Cell is fed with a tangential feed slurry to generate an enhanced gravity field without any rotating part. A prototype EG Float Cell unit having a maximum diameter of 60 cm (24 inch) was fabricated during the first-half of the project period followed by a series of exploratory tests to make suitable design modification. Test data indicated that there was a significant concentration of coarse heavy materials in the coarse tailings discharge of the EG Float Cell. The increase in weight (%) of 1 mm x 250 micron (16 x 60 mesh) size fraction from 48.9% in the feed to 72.2% in the coarse tailings discharge and the corresponding increase in the ash content from 56.9% to 87.0% is indicative of the effectiveness of the enhanced gravity section of the EG Float Cell. However, the performance of the flotation section needs to be improved. Some of the possible design modifications may include more effective air sparging system for the flotation section to produce finer bubbles and a better wash water distributor.

Manoj K. Mohanty

2005-06-01

217

Dewatering studies of fine clean coal. Annual technical report, September 1, 1990--August 31, 1991  

SciTech Connect

The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee`s Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

Parekh, B.K.

1991-12-31

218

Underground Coal Thermal Treatment Task 6 Topical Report, Utah Clean Coal Program  

SciTech Connect

The long-term objective of this task is to develop a transformational energy production technology by in- situ thermal treatment of a coal seam for the production of substitute natural gas and/or liquid transportation fuels while leaving much of the coals carbon in the ground. This process converts coal to a high-efficiency, low-greenhouse gas (GHG) emitting fuel. It holds the potential of providing environmentally acceptable access to previously unusable coal resources. This task focused on three areas: Experimental. The Underground Coal Thermal Treatment (UCTT) team focused on experiments at two scales, bench-top and slightly larger, to develop data to understand the feasibility of a UCTT process as well as to develop validation/uncertainty quantification (V/UQ) data for the simulation team. Simulation. The investigators completed development of High Performance Computing (HPC) simulations of UCTT. This built on our simulation developments over the course of the task and included the application of Computational Fluid Dynamics (CFD)- based tools to perform HPC simulations of a realistically sized domain representative of an actual coal field located in Utah. CO2 storage. In order to help determine the amount of CO2 that can be sequestered in a coal formation that has undergone UCTT, adsorption isotherms were performed on coals treated to 325, 450, and 600C with slow heating rates. Raw material was sourced from the Sufco (Utah), Carlinville (Illinois), and North Antelope (Wyoming) mines. The study indicated that adsorptive capacity for the coals increased with treatment temperature and that coals treated to 325C showed less or similar capacity to the untreated coals.

Smith, P.J.; Deo, M.; Edding, E.G.; Hradisky, M.; Kelly, K.E.; Krumm, R.; Sarofim, Adel; Wang, D.

2014-08-15

219

A LOW COST AND HIGH QUALITY SOLID FUEL FROM BIOMASS AND COAL FINES  

SciTech Connect

Use of biomass wastes as fuels in existing boilers would reduce greenhouse gas emissions, SO2 and NOx emissions, while beneficially utilizing wastes. However, the use of biomass has been limited by its low energy content and density, high moisture content, inconsistent configuration and decay characteristics. If biomass is upgraded by conventional methods, the cost of the fuel becomes prohibitive. Altex has identified a process, called the Altex Fuel Pellet (AFP) process, that utilizes a mixture of biomass wastes, including municipal biosolids, and some coal fines, to produce a strong, high energy content, good burning and weather resistant fuel pellet, that is lower in cost than coal. This cost benefit is primarily derived from fees that are collected for accepting municipal biosolids. Besides low cost, the process is also flexible and can incorporate several biomass materials of interest The work reported on herein showed the technical and economic feasibility of the AFP process. Low-cost sawdust wood waste and light fractions of municipal wastes were selected as key biomass wastes to be combined with biosolids and coal fines to produce AFP pellets. The process combines steps of dewatering, pellet extrusion, drying and weatherizing. Prior to pilot-scale tests, bench-scale test equipment was used to produce limited quantities of pellets for characterization. These tests showed which pellet formulations had a high potential. Pilot-scale tests then showed that extremely robust pellets could be produced that have high energy content, good density and adequate weatherability. It was concluded that these pellets could be handled, stored and transported using equipment similar to that used for coal. Tests showed that AFP pellets have a high combustion rate when burned in a stoker type systems. While NOx emissions under stoker type firing conditions was high, a simple air staging approach reduced emissions to below that for coal. In pulverized-fuel-fired tests it was found that the ground pellets could be used as an effective NOx control agent for pulverized-coal-fired systems. NOx emissions reductions up to 63% were recorded, when using AFP as a NOx control agent. In addition to performance benefits, economic analyses showed the good economic benefits of AFP fuel. Using equipment manufacturer inputs, and reasonable values for biomass, biosolids and coal fines costs, it was determined that an AFP plant would have good profitability. For cases where biosolids contents were in the range of 50%, the after tax Internal Rates of Return were in the range of 40% to 50%. These are very attractive returns. Besides the baseline analysis for the various AFP formulations tested at pilot scale, sensitivity analysis showed the impact of important parameters on return. From results, it was clear that returns are excellent for a range of parameters that could be expected in practice. Importantly, these good returns are achieved even without incentives related to the emissions control benefits of biomass.

John T. Kelly; George Miller; Mehdi Namazian

2001-07-01

220

ASSESSMENT OF COAL CLEANING TECHNOLOGY: ANNUAL REPORT (1ST)  

EPA Science Inventory

With a large projected increase in U.S. use of coal under the National Energy Plan, improved sulfur dioxide controls are quickly needed. Physical coal cleaning may prove to be the most cost-effective method for reducing sulfur dioxide emissions from small boilers, since many smal...

221

Advanced coal technology by-products: Long-term results from landfill test cells and their implications for reuse or disposal applications  

Microsoft Academic Search

New air pollution regulations under the 1991 Clean Air Act and other legislation are motivating continued development and implementation, of cleaner, more efficient processes for converting coal to electrical power. These clean coal processes produce solid by-products which differ in important respects from conventional pulverized coal combustion ash. Clean coal by-products` contain both residual sorbent and captured SO control products,

A. Weinberg; J. L. Harness

1994-01-01

222

Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion  

SciTech Connect

Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

Andrew Lucero

2005-04-01

223

Temperature-programmed decomposition desorption of mercury species over activated carbon sorbents for mercury removal from coal-derived fuel gas  

SciTech Connect

The mercury (Hg{sup 0}) removal process for coal-derived fuel gas in the integrated gasification combined cycle (IGCC) process will be one of the important issues for the development of a clean and highly efficient coal power generation system. Recently, iron-based sorbents, such as iron oxide (Fe{sub 2}O{sub 3}), supported iron oxides on TiO{sub 2}, and iron sulfides, were proposed as active mercury sorbents. The H{sub 2}S is one of the main impurity compounds in coal-derived fuel gas; therefore, H{sub 2}S injection is not necessary in this system. HCl is also another impurity in coal-derived fuel gas. In this study, the contribution of HCl to the mercury removal from coal-derived fuel gas by a commercial activated carbon (AC) was studied using a temperature-programmed decomposition desorption (TPDD) technique. The TPDD technique was applied to understand the decomposition characteristics of the mercury species on the sorbents. The Hg{sup 0}-removal experiments were carried out in a laboratory-scale fixed-bed reactor at 80-300{sup o}C using simulated fuel gas and a commercial AC, and the TPDD experiments were carried out in a U-tube reactor in an inert carrier gas (He or N{sub 2}) after mercury removal. The following results were obtained from this study: (1) HCl contributed to the mercury removal from the coal-derived fuel gas by the AC. (2) The mercury species captured on the AC in the HCl{sup -} and H{sub 2}S-presence system was more stable than that of the H{sub 2}S-presence system. (3) The stability of the mercury surface species formed on the AC in the H{sub 2}S-absence and HCl-presence system was similar to that of mercury chloride (HgClx) species. 25 refs., 12 figs., 1 tab.

M. Azhar Uddin; Masaki Ozaki; Eiji Sasaoka; Shengji Wu [Okayama University, Okayama (Japan). Faculty of Environmental Science and Technology

2009-09-15

224

Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 10, July--September 1991  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the third quarter of 1991, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of unweathered Upper Freeport fuels; completed editing of the first three quarterly reports and sent them to the publishing office; presented the project results at the Annual Contractors` Conference.

Chow, O.K.; Nsakala, N.Y.

1991-11-01

225

Comprehensive report to congress Clean Coal Technology Program: Milliken Clean Coal Technology Demonstration Project  

SciTech Connect

In response to the PON, 33 proposals were received by DOE in May 1991. After evaluation, nine projects were selected for award. One of the nine projects selected for funding is a project proposed by the New York State Electric & Gas Corporation called the Milliken Clean Coal Technology Demonstration. This project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator, without a significant loss of efficiency. The Saarberg-Hoelter Umwelttechnick (S-H-U) process will be used to reduce SO{sub 2} emissions by up to 98%. In the S-H-U process, the flue gas is scrubbed with a limestone slurry in an absorber vessel that does not contain packing or grid work. The lack of packing results in a low pressure drop across the absorber, which decreases energy requirements. The S-H-U slurry is maintained at a low pH by adding formic acid, which acts as a buffer, to the limestone slurry. A slipstream is processed for recovery of high-quality by-product gypsum and calcium chloride. Water is recovered and recycled to the process. This will be the first US demonstration of the S-H-U process and will include the innovative feature of a tile-lined, split-flow absorber constructed below the flues. NO{sub x} emissions will be reduced by a combination of combustion modifications and the installation of the NO{sub x}OUT urea injection technology. The NO{sub x}OUT technology is capable of reducing NO{sub x} emissions without affecting the salability of the flyash.

Not Available

1992-09-01

226

Comprehensive report to congress Clean Coal Technology Program: Milliken Clean Coal Technology Demonstration Project  

SciTech Connect

In response to the PON, 33 proposals were received by DOE in May 1991. After evaluation, nine projects were selected for award. One of the nine projects selected for funding is a project proposed by the New York State Electric Gas Corporation called the Milliken Clean Coal Technology Demonstration. This project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator, without a significant loss of efficiency. The Saarberg-Hoelter Umwelttechnick (S-H-U) process will be used to reduce SO{sub 2} emissions by up to 98%. In the S-H-U process, the flue gas is scrubbed with a limestone slurry in an absorber vessel that does not contain packing or grid work. The lack of packing results in a low pressure drop across the absorber, which decreases energy requirements. The S-H-U slurry is maintained at a low pH by adding formic acid, which acts as a buffer, to the limestone slurry. A slipstream is processed for recovery of high-quality by-product gypsum and calcium chloride. Water is recovered and recycled to the process. This will be the first US demonstration of the S-H-U process and will include the innovative feature of a tile-lined, split-flow absorber constructed below the flues. NO{sub x} emissions will be reduced by a combination of combustion modifications and the installation of the NO{sub x}OUT urea injection technology. The NO{sub x}OUT technology is capable of reducing NO{sub x} emissions without affecting the salability of the flyash.

Not Available

1992-09-01

227

Process for selective grinding of coal  

DOEpatents

A process for preparing coal for use as a fuel. Forming a coal-water slurry having solid coal particles with a particle size not exceeding about 80 microns, transferring the coal-water slurry to a solid bowl centrifuge, and operating same to classify the ground coal-water slurry to provide a centrate containing solid particles with a particle size distribution of from about 5 microns to about 20 microns and a centrifuge cake of solids having a particle size distribution of from about 10 microns to about 80 microns. The classifer cake is reground and mixed with fresh feed to the solid bowl centrifuge for additional classification.

Venkatachari, Mukund K. (San Francisco, CA); Benz, August D. (Hillsborough, CA); Huettenhain, Horst (Benicia, CA)

1991-01-01

228

Method of producing a colloidal fuel from coal and a heavy petroleum fraction. [partial liquefaction of coal in slurry, filtration and gasification of residue  

DOEpatents

A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300 to 550/sup 0/C. The slurry is heated to a temperature of 400 to 500/sup 0/C for a limited time of only about 1 to 5 minutes before cooling to a temperature of less than 300/sup 0/C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

Longanbach, J.R.

1981-11-13

229

Advanced Coal Conversion Process Demonstration Project. Final technical progress report, January 1, 1995--December 31, 1995  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1995 through December 31, 1995. This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal Process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal Process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,5000 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. During this reporting period, the primary focus for the ACCP Demonstration Project team was to expand SynCoal market awareness and acceptability for both the products and the technology. The ACCP Project team continued to focus on improving the operation, developing commercial markets, and improving the SynCoal products as well as the product`s acceptance.

NONE

1997-05-01

230

Development of an extraction process for removal of heteroatoms from coal liquids. Final report  

SciTech Connect

The main goal of this contract was to develop an extraction process for upgrading coal liquids; and in doing so, to reduce the hydrogen requirement in downstream upgrading processes and to yield valuable byproducts. This goal was to be achieved by developing a novel carbon dioxide extraction process for heteroatom removal from coal-derived naphtha, diesel, and jet fuel. The research plan called for the optimization of three critical process variables using a statistically-designed experimental matrix. The commercial potential of the new process was to be evaluated by demonstrating quantitatively the effectiveness of heteroatom removal from three different feedstocks and by conducting a comparative economic analysis of alternate heteroatom removal technologies. Accomplishments are described for the following tasks: food procurement and analysis process variable screening studies; and process assessment.

Not Available

1994-04-01

231

Healy Clean Coal Project, Healy, Alaska final Environmental Monitoring Plan  

SciTech Connect

This Environmental Monitoring Plan (EMP) provides the mechanism to evaluate the integrated coal combustion/emission control system being demonstrated by the Healy Clean Coal Project (HCCP) as part-of the third solicitation of the US Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCT-III). The EMP monitoring is intended to satisfy two objectives: (1) to develop the information base necessary for identification, assessment, and mitigation of potential environmental problems arising from replication of the technology and (2) to identify and quantify project-specific and site-specific environmental impacts predicted in the National Environmental Policy Act (NEPA) documents (Environmental Impact Statement and Record of Decision). The EMP contains a description of the background and history of development of the project technologies and defines the processes that will take place in the combustion and spray dryer absorber systems, including the formation of flash-calcined material (FCM) and its use in sulfur dioxide (SO{sub 2}) removal from the flue gases. It also contains a description of the existing environmental resources of the project area. The EMP includes two types of environmental monitoring that are to be used to demonstrate the technologies of the HCCP: compliance monitoring and supplemental monitoring. Compliance monitoring activities include air emissions, wastewater effluents, and visibility. Monitoring of these resources provide the data necessary to demonstrate that the power plant can operate under the required state and federal statutes, regulations, and permit requirements.

Not Available

1994-06-14

232

ANALYTICAL METHODS FOR HAZARDOUS ORGANICS IN LIQUID WASTES FROM COAL GASIFICATION AND LIQUEFACTION PROCESSES  

EPA Science Inventory

This study was conducted by the University of Southern California group to provide methods for the analysis of coal liquefaction wastes from coal conversion processing plants. Several methods of preliminary fractionation prior to analysis were considered. The most satisfactory me...

233

Bench-scale development of the TRW process for cleaning coal (Gravimelt Process). Quarterly technical progress report, 17 August 1983-4 November 1983  

SciTech Connect

This report presents progress for the first quarter of performance on Contract number DE-AC22-83PC63032. The effort includes Tasks 6 through 13 of a continuing program to demonstrate the TRW Gravimelt coal cleaning technology. During this reporting period most of the technical effort was performed under Task 6., key regeneration studies. The Mod II reactor from the previous DOE project was utilized to produce approximately 1000 pounds of coal-caustic float material which will be utilized as the raw material for performance of Task 8 Washing Studies and also provides large samples for Task 6 Regeneration Studies. The stability of metal sulfides in fused caustic as contained in a nickel vessel was tested in order to provide confidence that experimental equipment would be available for the Task 6 studies. Anomalous ash results obtained for water Gravimelt coal were investigated by performing ashing at various temperatures and residence times. The results indicate that higher temperatures (950/sup 0/C or more) will be required to burn off all non-mineral matter components. In order to determine the effect of water on fused caustic desulfurization and demineralization of coal, a technique was tested and validated for the reduction of water in fused caustic to a level of 0.1% w/w, calculated by difference, by using a combination of heating and purging for approximately 20 hours. It was found that no standard analytical techniques exists for the direct determination of water in caustic, but indirect methods were identified by contact with a caustic producer and the ASTM. Task 13, project management, a Task 6 through 8 project logic diagram was prepared to aid in developing an overall project plan. A detailed project plan was prepared and submitted to the Department of Energy for approval. 5 tables.

Not Available

1983-11-23

234

[Advanced Coal Conversion Process Demonstration Project]. Technical progress report: April 1, 1992--June 30, 1992  

SciTech Connect

This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from April 1, 1992, through June 30, 1992. This project demonstrates an advanced thermal coal drying process coupled with physical cleaning techniques designed to upgrade high-moisture, low-rank coals into a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal{reg_sign} process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 British thermal units per pound (Btu/Ib), by producing a stable, upgraded coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45-ton-per-hour unit is located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. The demonstration drying and cooling equipment is currently near commercial size.

Not Available

1993-10-01

235

Building Successful Cleaning Processes.  

ERIC Educational Resources Information Center

Discusses how to build a successful cleaning process in order to most effectively maintain school facilities, explaining that the cleaning processes used plays a critical role in productivity. Focuses on: developing a standardized system; making sure that employees have the right tools for the work they perform; training employees; tracking and

Walker, John P.

2002-01-01

236

Blending high sulfer coal with refuse derived fuel to make SO{sub 2} compliant slurry fuels  

SciTech Connect

The need for a better method of disposing of the international community`s garbage hardly needs emphasizing. In 1993, the United States alone generated approximately 207 million ton per year of Municipal Solid Waste (MSW), with 62% landfilled, 220/6 recycled, and 16% combusted for energy recovery. Despite strenuous efforts to make these disposal methods meet present needs, the cost of disposal is rising dramatically. Concurrently, the Clean Air Act Amendments (CAAA) of 1990 have severely restricted the SO{sub 2} emissions from coal fired boilers. Medium and high sulfur coals will not comply with the Phase II CAAA regulation limit of 1.2 lb SO{sub 2}/MM Btu, without advanced coal cleaning technologies or flue gas desulfurization, including the majority of the North Dakota lignite reserves. Utility power plants have attempted to burn refuse derived fuel (RDF), a heterogeneous solid fuel produced from MSW, with coal in utility scale boilers (generally referred to as co-firing). Co-firing of RDF with coal has been attempted in sixteen different boilers, five commercially. While lower SO{sub 2} emissions provided the impetus, co-firing RDF with coal suffered from several disadvantages including increased solids handling, increased excess air requirements, higher HCI, CO, NO{sub x} and chlorinated organic emissions, increased slag formation in the boiler, and higher fly ash resistivity. Currently, only two of the sixteen boilers are still regularly used to co-fire RDF. The overall objective of this research program was to assess the feasibility of blending RDF with lignite coal to form SO{sub 2} Compliant slurry fuels using EnerTech`s SlurryCarb{trademark} process. In particular, the objective was to overcome the difficulties of conventional co-firing. Blended slurry fuels were produced with the Energy & Environmental Research Center`s (EERC) bench-scale autoclave and were combusted in a pressurized fluidized-bed reactor (PFBR).

Klosky, M. [EnerTech Environmental, Inc., Atlanta, GA (United States); Anderson, C. [Energy & Environmental Research Center, Grand Forks, ND (United States)

1995-12-31

237

Dewatering studies of fine clean coal. Final technical report, September 1, 1991--August 31, 1992  

SciTech Connect

Physical cleaning of ultra-fine coal using advanced froth flotation technique provides a low ash product; however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of the advanced flotation processes. The main objective of the present research program is to study and understand dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach utilized synergistic effect of metal ions and surfactant addition to lower the moisture of clean coal using the conventional vacuum dewatering technique. The studies have identified a combinations of metal ions and surfactants in providing a 22 percent moisture filter cake. Surface chemical study indicated a direct correlation between the point-of-zero charge (PZC) of metal ion/fine coal system and lowering of moisture in the filter cake. Adsorption of either metal ions or surfactants alone did not provide a significant reduction of moisture in the filter cake. However, a combination of the two provided a filter cake containing about 22 percent moisture. Filtration tests conducted using a laboratory vacuum drum filter indicated that the results obtained in batch filtration could be reproduced on a continuous filtration unit. FT-IR studies indicated that anionic surfactant and metal ions form complex species which adsorbs on the fine coal and results in improved moisture reduction during filtration. Recommendations are offered for testing this novel dewatering process on a pilot scale at a coal preparation plant in Illinois.

Parekh, B.K. [Kentucky Univ., Lexington, KY (United States). Center for Applied Energy Research

1992-12-31

238

Method for providing improved solid fuels from agglomerated subbituminous coal  

DOEpatents

A method is provided for separating agglomerated subbituminous coal and the heavy bridging liquid used to form the agglomerates. The separation is performed by contacting the agglomerates with inert gas or steam at a temperature in the range of 250.degree. to 350.degree. C. at substantially atmospheric pressure.

Janiak, Jerzy S. (Edmonton, CA); Turak, Ali A. (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Ignasiak, Boleslaw L. (Edmonton, CA)

1989-01-01

239

Dewatering/reconstitution of fine clean coal slurry  

SciTech Connect

This paper describes an innovative approach for in-situ dewatering/hardening of fine clean coal slurry. The technique uses various fibrous waste materials added to coal slurry before dewatering process to obtain a dewatered product with lower cake moisture as well as sufficient strength to facilitate its handling. The study was conducted on both vacuum and pressure bench scale apparatus for dewatering and reconstitution of fine clean coal slurry. The fibrous waste materials investigated included plastic, newspaper, carpet mixed office waste, raw paper and wood fibers. The effects of several surfactants and flocculants on final moisture content of the filter cakes were also determined. The results showed that using the vacuum filter, addition of 10 Kg/ton of mixed office waste fibers decreased the filter cake moisture from 41.3 to 34.8% by weight, a 16% moisture reduction over the baseline data. The addition of fibers showed moisture reduction as well as large improvement in solids loading as much as 2 fold over those observed in the absence of fibers. For the pressure filtration, the addition of plastic fibers provided a filter cake containing 21.4% moisture which is about 2.1% lower than that of the untreated filter cake. The average final cake moisture reduction of 1.5% was achieved for the test fibers using the pressure filter. It was also found that fiber addition in pressure filtration led to shorter cake formation time thus increasing the filtration rate of the coal slurry. The hardening properties of the dried filter cakes with fibers improved significantly such that the cake compression strength improved from 0 to 4.5 Kg/cm{sup 2}, impact resistance from 0 to 4, abrasion resistance from 0 to 70%, and dust reduction efficiency from 0 to 75%.

Sung, D.J.; Shao, X.; Parekh, B.K.

1998-07-01

240

Dewatering/reconstitution of fine clean coal slurry  

SciTech Connect

This paper describes an innovative approach for in-situ dewatering/hardening of fine clean coal slurry. The technique uses various fibrous waste materials added to coal slurry before dewatering process to obtain a dewatered product with lower cake moisture as well as sufficient strength to facilitate its handling. The study was conducted on both vacuum and pressure bench scale apparatus for dewatering and reconstitution of fine clean coal slurry. The fibrous waste materials investigated included plastic, newspaper, carpet, mixed office waste, raw paper and wood fibers. The effects of several surfactants and flocculants; on final moisture content of the filter cakes were also determined. The results showed that using the vacuum filter, addition of 10 Kg/ton of mixed office waste fibers decreased the filter cake moisture from 41.3 to 34.8 percent by weight, a 16 percent moisture reduction over the baseline data. The addition of fibers showed moisture reduction as well as large improvement in solids loading as much as 2 fold over those observed in the absence of fibers. For the pressure filtration, the addition of plastic fibers provided a filter cake containing 21.4 percent moisture which is about 2.1 percent lower than that of the untreated filter cake. The average final cake moisture reduction of 1.5 percent was achieved for the tested fibers using the pressure filter. It was also found that fiber addition in pressure filtration led to shorter cake formation time thus increasing the filtration rate of the coal slurry. The hardening properties of the dried filter cakes with fibers improved significantly such that the cake compression strength improved from 0 to 4.5 Kg/cm{sup 2}, impact resistance from 0 to 4, abrasion resistance from 0 to 70 percent, and dust reduction efficiency from 0 to 75 percent.

Sung, D.J.; Shao, X.; Parekh, B.K. [Univ. of Kentucky, Lexington, KY (United States)

1998-04-01

241

Cost benefits associated with the use of physically cleaned coal. Final report May 78-Nov 79  

SciTech Connect

The report identifies and quantifies several benefits associated with the use of physically cleaned coal in the operation of utility electric power plants. The benefits occur in: coal and ash handling, boiler operation, and gas handling and cleaning. Cleaning removes sulfur from the coal, thus reducing the emission of SO2 into the atmosphere. In most cases, however, the power plant must install supplemental control equipment to reduce emissions enough for compliance with environmental regulations. The cost of this supplemental equipment is less than the cost of a control system for use with uncleaned coal, but the cost decrement is usually insufficient to offset coal cleaning costs. Typically, however, the total of all benefits addressed in the report exceeds the cost of cleaning the coal. In a typical case, the cost of coal cleaning is $4.85 per ton of cleaned coal; whereas, total benefits associated with cleaning the coal are $7.20 per ton of cleaned coal. The report recommends additional projects aimed at quantifying coal cleaning benefits, and presents an annotated bibliography of related studies.

Isa cs, G.A.; Ressl, R.A.; Spaite, P.W.

1980-05-01

242

Monetization of Nigeria coal by conversion to hydrocarbon fuels through Fischer-Tropsch process  

SciTech Connect

Given the instability of crude oil prices and the disruptions in crude oil supply chains, this article offers a complementing investment proposal through diversification of Nigeria's energy source and dependence. Therefore, the following issues were examined and reported: A comparative survey of coal and hydrocarbon reserve bases in Nigeria was undertaken and presented. An excursion into the economic, environmental, and technological justifications for the proposed diversification and roll-back to coal-based resource was also undertaken and presented. The technology available for coal beneficiation for environmental pollution control was reviewed and reported. The Fischer-Tropsch synthesis and its advances into Sasol's slurry phase distillate process were reviewed. Specifically, the adoption of Sasol's advanced synthol process and the slurry phase distillate process were recommended as ways of processing the products of coal gasification. The article concludes by discussing all the above-mentioned issues with regard to value addition as a means of wealth creation and investment.

Oguejiofor, G.C. [Nnamdi Azikiwe University, Awka (Nigeria). Dept. of Chemical Engineering

2008-07-01

243

USE OF COAL CLEANING FOR COMPLIANCE WITH SO2 EMISSION REGULATIONS  

EPA Science Inventory

The report gives results of an evaluation of coal cleaning as a means of controlling SO2 emissions from coal-fired stationary sources. Coal cleaning was examined in the light of various existing and proposed SO2 emissions regulations to determine applications in which the technol...

244

Activity release from damaged fuel during the Paks-2 cleaning tank incident in the spent fuel storage pool  

NASA Astrophysics Data System (ADS)

During crud removal operations the integrity of 30 fuel assemblies was lost at high temperature at the unit No. 2 of the Paks NPP. Part of the fission products was released from the damaged fuel into the coolant of the spent fuel storage pool. The gaseous fission products escaped through the chimney from the reactor hall. The volatile and non-volatile materials remained mainly in the coolant and were collected on the filters of water purification system. The activity release from damaged fuel rods during the Paks-2 cleaning tank incident was estimated on the basis of coolant activity concentration measurements and chimney activity data. The typical release rate of noble gases, iodine and caesium was 1-3%. The release of non-volatile fission products and actinides was also detected.

Hzer, Zoltn; Szab, Emese; Pintr, Tams; Varj, Ilona Baracska; Bujts, Tibor; Farkas, Gbor; Vajda, Nra

2009-07-01

245

Sulfur emission from Victorian brown coal under pyrolysis, oxy-fuel combustion and gasification conditions.  

PubMed

Sulfur emission from a Victorian brown coal was quantitatively determined through controlled experiments in a continuously fed drop-tube furnace under three different atmospheres: pyrolysis, oxy-fuel combustion, and carbon dioxide gasification conditions. The species measured were H(2)S, SO(2), COS, CS(2), and more importantly SO(3). The temperature (873-1273 K) and gas environment effects on the sulfur species emission were investigated. The effect of residence time on the emission of those species was also assessed under oxy-fuel condition. The emission of the sulfur species depended on the reaction environment. H(2)S, SO(2), and CS(2) are the major species during pyrolysis, oxy-fuel, and gasification. Up to 10% of coal sulfur was found to be converted to SO(3) under oxy-fuel combustion, whereas SO(3) was undetectable during pyrolysis and gasification. The trend of the experimental results was qualitatively matched by thermodynamic predictions. The residence time had little effect on the release of those species. The release of sulfur oxides, in particular both SO(2) and SO(3), is considerably high during oxy-fuel combustion even though the sulfur content in Morwell coal is only 0.80%. Therefore, for Morwell coal utilization during oxy-fuel combustion, additional sulfur removal, or polishing systems will be required in order to avoid corrosion in the boiler and in the CO(2) separation units of the CO(2) capture systems. PMID:23301852

Chen, Luguang; Bhattacharya, Sankar

2013-02-01

246

Analysis of fly ash produced from combustion of refuse-derived fuel and coal mixtures  

SciTech Connect

Mixtures of coal and refuse-derived fuel (RDF) were burned and the fly ash was collected and analyzed for concentration trends with respect to RDF/coal ratio and particle size. RDF contributes more Ca, Mn, Sb, and Pb to the fly ash while coal contributes greater amounts of As, Br, Hf, Ni, Sc, V, and the rare earths. Smaller particles in the RDF fly ash had higher concentrations of As, Cd, Ga, K, Na, Sb, and the rare earths. RDF fly ash contains four distinct morphologies, exhibits a high specific surface area, and does not resemble fly ash derived from a conventional coal-fired power plant. The morphology of the ash helps explain the high solubility of many species in the RDF-rich fractions.

Taylor, D.R. (Colorado State Univ., Fort Collins); Tompkins, M.A.; Kirton, S.E.; Mauney, T.; Natusch, D.F.S.

1982-03-01

247

Micronized coal-fired retrofit system for SO{sub x} reduction - Krakow Clean Fossil Fuels and Energy Efficiency Program.  

SciTech Connect

the project proposes to install a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex, Krzeszowice, Poland (about 20 miles west of Krakow). PHRO currently utilizes 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers currently burn a high-sulfur content heavy crude oil, called Mazute. The micronized coal fired boiler would (1) provide a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduce sulfur dioxide air pollution emission, while satisfying new Polish air regulations, and (3) provide attractive savings to PHRO, based on the quantity of displaced oil.

NONE

1996-09-30

248

CHEMICAL AND BIOLOGICAL CHARACTERIZATION OF LEACHATES FROM COAL SOLID WASTES  

EPA Science Inventory

The report gives results of the chemical and mineralogical characterization of coal solid wastes. The wastes included three Lurgi gasification ashes, mineral residues from the SRC-1 and H-Coal liquefaction processes, two chars, two coal-cleaning residues, and a fly-ash-and-water-...

249

Passamaquoddy Innovative Clean Coal Technology Program: Public design report  

SciTech Connect

The Passamaquoddy Technology Recovery Scrubber{trademark} was conceived and developed specifically to address two problems experienced by the Dragon cement plant; meeting increasingly stringent gas emission limits for sulfur dioxide, and disposing of kiln dust, containing alkali oxides, which had to be wasted in order to avoid kiln operating and product quality problems. The idea involved making the kiln dust into a slurry in order to leach out the species (primarily potassium and sulfur) which rendered it unacceptable for return to kiln feed. This slurry, the liquid part of which is an alkaline solution, acts as a scrubbing reagent for SO{sub 2} in the flue gas while CO{sub 2} in the gas serves to precipitate soluble calcium and release sulfate for combination with the potassium. The effect of the process is to scrub SO{sub 2} from kiln flue gas, extract the volatile species from the dust allowing it to be returned to the kiln, and yield a leachate comprising potassium sulfate which can be crystallized (using heat recovered from the flue gas) and sold as fertilizer. Apart from widespread application in the cement industry, it was evident that, if the process could be demonstrated, its potential would extend to any plant burning fossil fuel where an alkaline waste either occurs intrinsically or can be juxtaposed. Obvious candidates appeared to include the pulp and paper industry and waste incineration. The chemistry was proved in a 1/100th scale pilot plant using actual kiln dust and a slip stream of kiln gas. A full scale demonstration installation was commissioned in 1989 by CDN (USA), the owners of the Dragon plant with the financial support of the US Department of Energy under its innovative Clean Coal Technology Program.

Not Available

1993-08-01

250

Integrated Fuel Cell/Coal Gasifier  

NASA Technical Reports Server (NTRS)

Powerplant design with low-temperature coal gasifier coupled to highly-exothermic fuel cell for efficient production of dc power eliminates need for oxygen in gasifier and achieves high fuel efficiency with recycling of waste heat from fuel cell.

Ferrall, J. F.

1985-01-01

251

A study of toxic emissions from a coal-fired power plant utilizing the SNOX innovative clean coal technology demonstration. Volume 1, Sampling/results/special topics: Final report  

SciTech Connect

This study was one of a group of assessments of toxic emissions from coal-fired power plants, conducted for DOE during 1993. The motivation for those assessments was the mandate in the 1990 Clean Air Act Amendments that a study be made of emissions of hazardous air pollutants (HAPs) from electric utilities. The report is organized in two volumes. Volume 1: Sampling describes the sampling effort conducted as the basis for this study; Results presents the concentration data on HAPs in the several power plant streams, and reports the results of evaluations and calculations conducted with those data; and Special Topics report on issues such as comparison of sampling methods and vapor/solid distributions of HAPs. Volume 2: Appendices include quality assurance/quality control results, uncertainty analysis for emission factors, and data sheets. This study involved measurements of a variety of substances in solid, liquid, and gaseous samples from input, output, and process streams at the Innovative Clean Coal Technology Demonstration (ICCT) of the Wet Sulfuric Acid-Selective Catalytic Reduction (SNOX) process. The SNOX demonstration is being conducted at Ohio Edison`s Niles Boiler No. 2 which uses cyclone burners to burn bituminous coal. A 35 megawatt slipstream of flue gas from the boiler is used to demonstrate SNOX. The substances measured at the SNOX process were the following: 1. Five major and 16 trace elements, including mercury, chromium, cadmium, lead, selenium, arsenic, beryllium, and nickel; 2. Acids and corresponding anions (HCl, HF, chloride, fluoride, phosphate, sulfate); 3. Ammonia and cyanide; 4. Elemental carbon; 5. Radionuclides; 6. Volatile organic compounds (VOC); 7. Semi-volatile compounds (SVOC) including polynuclear aromatic hydrocarbons (PAH); and 8. Aldehydes.

Not Available

1994-07-01

252

Terrestrial carbon disturbance from mountaintop mining increases lifecycle emissions for clean coal.  

PubMed

The Southern Appalachian forest region of the U.S.--a region responsible for 23% of U.S. coal production--has 24 billion metric tons of high quality coal remaining of which mountaintop coal mining (MCM) will be the primary extraction method. Here we consider greenhouse gas emissions associated with MCM terrestrial disturbance in the life-cycle of coal energy production. We estimate disturbed forest carbon, including terrestrial soil and nonsoil carbon using published U.S. Environmental Protection Agency data of the forest floor removed and U.S. Department of Agriculture--Forest Service inventory data. We estimate the amount of previously buried geogenic organic carbon brought to the soil surface during MCM using published measurements of total organic carbon and carbon isotope data for reclaimed soils, soil organic matter and coal fragments. Contrary to conventional wisdom, the life-cycle emissions of coal production for MCM methods were found to be quite significant when considering the potential terrestrial source. Including terrestrial disturbance in coal life-cycle assessment indicates that indirect emissions are at least 7 and 70% of power plant emissions for conventional and CO(2) capture and sequestration power plants, respectively. To further constrain these estimates, we suggest that the fate of soil carbon and geogenic carbon at MCM sites be explored more widely. PMID:20141186

Fox, James F; Campbell, J Elliott

2010-03-15

253

Mulled coal: A beneficiated coal form for use as a fuel or fuel intermediate. Phase 3, Final report  

SciTech Connect

Energy International Corporation (El) was awarded a contract to evaluate a new concept for utilization of the fine coal wetcake produced by many of the physical beneficiation processes now under development. EI proposed development of a stabilized wetcake with properties that would facilitate storage, handling, transport, and subsequent conversion of the material into Coal-Water Fuel (CWF) at the point of use. The effort was performed in three phases. Phase I established the technical feasibility of stabilizing the fine coal ``wetcake`` in a form that can be readily handled and converted into a desired fuel form at the combustion site. The preferred form of stabilized ``wetcake`` was a granular free flowing material with the moisture encapsulated with the fine coal particles. The product was termed Mulled Coal. Phase I results indicated that the Mulled Coal was not only suitable as a CWF intermediate, but also had potential as a solid fuel. Phase II demonstrated the utilization of the Mulled Coal process to store and move fine coal products as a stable ``wetcake.`` Tasks in this phase tested components of the various systems required for storage, handling and combustion of the fine coals. Phase III expanded the technology by: 1. Evaluating Mulled Coal from representative coals from all producing regions in the US. 2. Development of bench-scale tests. 3. Design, construction, and operation of a 1 ton/hr continuous processing unit. 4. Evaluation of the effects of beneficiation. and 5. Developing an estimate of capital and operating costs for commercial units.

Not Available

1993-08-01

254

CAPSULE REPORT: FIRST PROGRESS REPORT: PHYSICAL COAL CLEANING DEMONSTRATION AT HOMER CITY, PA  

EPA Science Inventory

The theory, current testing program at Homer City, PA, and other applications of the physical coal cleaning process are examined in this report. his cleaning process allows the use of raw coals with a pyritic to organic sulfur content of 2:1 to 4:1, by removing enough pyrite sulf...

255

Second annual clean coal technology conference: Proceedings. Volume 1  

SciTech Connect

The Second Annual Clean Coal Technology Conference was held at Atlanta, Georgia, September 7--9, 1993. The Conference, cosponsored by the US Department of Energy (USDOE) and the Southern States Energy Board (SSEB), seeks to examine the status and role of the Clean Coal Technology Demonstration Program (CCTDP) and its projects. The Program is reviewed within the larger context of environmental needs, sustained economic growth, world markets, user performance requirements and supplier commercialization activities. This will be accomplished through in-depth review and discussion of factors affecting domestic and international markets for clean coal technology, the environmental considerations in commercial deployment, the current status of projects, and the timing and effectiveness of transfer of data from these projects to potential users, suppliers, financing entities, regulators, the interested environmental community and the public. Individual papers have been entered separately.

Not Available

1993-09-09

256

High-pressure coal fuel processor development  

SciTech Connect

The objective of Subtask 1.1 Engine Feasibility was to conduct research needed to establish the technical feasibility of ignition and stable combustion of directly injected, 3,000 psi, low-Btu gas with glow plug ignition assist at diesel engine compression ratios. This objective was accomplished by designing, fabricating, testing and analyzing the combustion performance of synthesized low-Btu coal gas in a single-cylinder test engine combustion rig located at the Caterpillar Technical Center engine lab in Mossville, Illinois. The objective of Subtask 1.2 Fuel Processor Feasibility was to conduct research needed to establish the technical feasibility of air-blown, fixed-bed, high-pressure coal fuel processing at up to 3,000 psi operating pressure, incorporating in-bed sulfur and particulate capture. This objective was accomplished by designing, fabricating, testing and analyzing the performance of bench-scale processors located at Coal Technology Corporation (subcontractor) facilities in Bristol, Virginia. These two subtasks were carried out at widely separated locations and will be discussed in separate sections of this report. They were, however, independent in that the composition of the synthetic coal gas used to fuel the combustion rig was adjusted to reflect the range of exit gas compositions being produced on the fuel processor rig. Two major conclusions resulted from this task. First, direct injected, ignition assisted Diesel cycle engine combustion systems can be suitably modified to efficiently utilize these low-Btu gas fuels. Second, high pressure gasification of selected run-of-the-mine coals in batch-loaded fuel processors is feasible. These two findings, taken together, significantly reduce the perceived technical risks associated with the further development of the proposed coal gas fueled Diesel cycle power plant concept.

Greenhalgh, M.L.

1992-11-01

257

Regional Effort to Deploy Clean Coal Technologies  

SciTech Connect

The Southern States Energy Board's (SSEB) 'Regional Effort to Deploy Clean Coal Technologies' program began on June 1, 2003, and was completed on January 31, 2009. The project proved beneficial in providing state decision-makers with information that assisted them in removing barriers or implementing incentives to deploy clean coal technologies. This was accomplished through two specific tasks: (1) domestic energy security and diversity; and (2) the energy-water interface. Milestones accomplished during the project period are: (1) Presentations to Annual Meetings of SSEB Members, Associate Member Meetings, and the Gasification Technologies Council. (2) Energy: Water reports - (A) Regional Efforts to Deploy Clean Coal Technologies: Impacts and Implications for Water Supply and Quality. June 2004. (B) Energy-Water Interface Challenges: Coal Bed Methane and Mine Pool Water Characterization in the Southern States Region. 2004. (C) Freshwater Availability and Constraints on Thermoelectric Power Generation in the Southeast U.S. June 2008. (3) Blackwater Interactive Tabletop Exercise - Decatur, Georgia April 2007. (4) Blackwater Report: Blackwater: Energy and Water Interdependency Issues: Best Practices and Lessons Learned. August 2007. (5) Blackwater Report: BLACKWATER: Energy Water Interdependency Issues REPORT SUMMARY. April 2008.

Gerald Hill; Kenneth Nemeth; Gary Garrett; Kimberly Sams

2009-01-31

258

SUBTASK 3.11 PRODUCTION OF CBTL-BASED JET FUELS FROM BIOMASS-BASED FEEDSTOCKS AND MONTANA COAL  

SciTech Connect

The Energy & Environmental Research Center (EERC), in partnership with the U.S. Department of Energy (DOE) and Accelergy Corporation, an advanced fuels developer with technologies exclusively licensed from Exxon Mobil, undertook Subtask 3.11 to use a recently installed bench-scale direct coal liquefaction (DCL) system capable of converting 45 pounds/hour of pulverized, dried coal to a liquid suitable for upgrading to fuels and/or chemicals. The process involves liquefaction of Rosebud mine coal (Montana coal) coupled with an upgrading scheme to produce a naphthenic fuel. The upgrading comprises catalytic hydrotreating and saturation to produce naphthenic fuel. A synthetic jet fuel was prepared by blending equal volumes of naphthenic fuel with similar aliphatic fuel derived from biomass and 11 volume % of aromatic hydrocarbons. The synthetic fuel was tested using standard ASTM International techniques to determine compliance with JP-8 fuel. The composite fuel thus produced not only meets but exceeds the military aviation fuel-screening criteria. A 500-milliliter synthetic jet fuel sample which met internal screening criteria was submitted to the Air Force Research Laboratory (AFRL) at WrightPatterson Air Force Base, Dayton, Ohio, for evaluation. The sample was confirmed by AFRL to be in compliance with U.S. Air Force-prescribed alternative aviation fuel initial screening criteria. The results show that this fuel meets or exceeds the key specification parameters for JP-8, a petroleum-based jet fuel widely used by the U.S. military. JP-8 specifications include parameters such as freeze point, density, flash point, and others; all of which were met by the EERC fuel sample. The fuel also exceeds the thermal stability specification of JP-8 fuel as determined by the quartz crystalline microbalance (QCM) test also performed at an independent laboratory as well as AFRL. This means that the EERC fuel looks and acts identically to petroleum-derived jet fuel and can be used interchangeably without any special requirements and thus provides a pathway to energy security to the U.S. military and the entire nation. This subtask was funded through the EERCDOE Joint Program on Research and Development for Fossil Energy-Related Resources Cooperative Agreement No. DE-FC26- 08NT43291. Nonfederal funding was provided by Accelergy Corporation.

Sharma, Ramesh

2014-06-01

259

Ash reduction in clean coal spiral product circuits  

SciTech Connect

The article describes the Derrick Corporation's Stack Sizer{trademark} technology for high capacity fine wet cleaning with long-lasting high open-area urethane screen panels. After field trials, a Stack Sizer fitted with a 100-micron urethane panel is currently processing approximately 40 stph of clean coal spiral product having about 20% ash at McCoy-Elkhorn's Bevin Branch coal preparation plant in Kentucky, USA. Product yield is about 32.5 short tons per hour with 10% ash. The material is then fed to screen bowl centrifuges for further processing. At Blue Diamond Coal's Leatherwood preparation plant similar Stacker Sizers are achieving the same results. 2 figs., 3 tabs., 2 photo.

Brodzik, P.

2007-04-15

260

Clean fuels from biomass. [feasibility of converting plant systems to fuels  

NASA Technical Reports Server (NTRS)

The feasibility of converting biomass to portable fuels is studied. Since plants synthesize biomass from H2O and CO2 with the help of solar energy, the conversion methods of pyrolysis, anaerobic fermentation, and hydrogenation are considered. Cost reduction methods and cost effectiveness are emphasized.

Hsu, Y. Y.

1974-01-01

261

Systems analysis of electricity production from coal using fuel cells  

NASA Technical Reports Server (NTRS)

Gasifiers, heat transfer, gas stability, quench, water-gas shift reaction, reforming-methanation, other catalytic reactions, compressors and expanders, acid-gas removal, the fuel cell, and catalytic combustors are described. System pressure drops, efficiency of rotating power equipment, heat exchangers, chemical reactions, steam systems, and the fuel cell subsystems are discussed.

Fleming, D. K.

1983-01-01

262

Impact of process variables of NO emissions for Illinois No. 6 and Rosebud coal fuels in MHD power generation  

Microsoft Academic Search

During 1991, tests were carried out at the Department of Energy Coal Fired Flow Facility using Montana Rosebud coal, rather than the Illinois {number_sign}6 coal used previously. A major difference in NO emissions occurs using the two coals. Emissions are higher for the Montana Rosebud coal using similar process conditions. This is ascribed to the lower sulfur content. The NO

L. W. Crawford; R. C. Attig

1992-01-01

263

A new route to liquid fuels from coal  

NASA Astrophysics Data System (ADS)

The Mobil Methanol-to-Gasoline (MTG) process is discussed that efficiently converts crude methanol to high-quality gasoline by means of a new zeolite catalyst, ZSM-5. This conversion requires a gradual rearrangement of the carbon and hydrogen atoms and the addition of hydrogen to put together the desired molecules. The MTG process has been successfully demonstrated in a fixed-bed and a fluid-bed 4 barrels/day pilot unit operating under commercial conditions. A fixed-bed version that will produce 13,000 barrels of gasoline a day will be a key unit in a New Zealand complex, and a fluid-bed version will be tested in a 100 barrels per day German pilot plant. Modifications of the catalyst may enable it to construct basic chemical components such as light olefins, including ethylene, or BTX aromatics (benzene, toluene and xylenes) as the major product. Process and catalyst modifications can yield as much as 70% light olefin products from methanol.

Meisel, S. L.

1981-03-01

264

Advanced coal conversion process demonstration. Technical progress report, April 1--June 30, 1996  

SciTech Connect

This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high moisture, low rank coals to a high quality, low sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the coal is put through a deep bed stratifier cleaning process to separate the pyrite rich ash from the coal. The SynCoal process enhances low rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,500 to 9,000 Btu/lb, by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. The 45 ton per hour unit is located adjacent to a unit train load out facility at Western Energy Company`s Rosebud coal mine near Colstrip, Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercial facility. During this report period the primary focus has been to continue the operation of the demonstration facility. Production has been going to area power plants. Modifications and maintenance work was also performed this quarter.

NONE

1997-10-01

265

High-pressure coal fuel processor development  

SciTech Connect

Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. Two overall conclusions resulted from Task 1. First direct injected, ignition assisted Diesel cycle engine combustion systems can be suitably modified to efficiently utilize low-Btu gas fuels. Second, high pressure gasification of selected run-of-the-mine coals in batch-loaded fuel processors is feasible. These two findings, taken together, significantly reduce the perceived technical risk associated with the further development of the proposed coal gas fueled Diesel cycle power plant concept. The significant conclusions from Task 2 were: An engine concept, derived from a Caterpillar 3600 series engine, and a fuel processor concept, based on scaling up a removable-canister configuration from the test rig, appear feasible; and although the results of this concept study are encouraging, further, full-scale component research and development are required before attempting a full-scale integrated system demonstration effort.

Greenhalgh, M.L. (Caterpillar, Inc., Peoria, IL (United States))

1992-12-01

266

Clean Coal Technology Demonstration Program: Project fact sheets 2000, status as of June 30, 2000  

SciTech Connect

The Clean Coal Technology Demonstration Program (CCT Program), a model of government and industry cooperation, responds to the Department of Energy's (DOE) mission to foster a secure and reliable energy system that is environmentally and economically sustainable. The CCT Program represents an investment of over $5.2 billion in advanced coal-based technology, with industry and state governments providing an unprecedented 66 percent of the funding. With 26 of the 38 active projects having completed operations, the CCT Program has yielded clean coal technologies (CCTs) that are capable of meeting existing and emerging environmental regulations and competing in a deregulated electric power marketplace. The CCT Program is providing a portfolio of technologies that will assure that U.S. recoverable coal reserves of 274 billion tons can continue to supply the nation's energy needs economically and in an environmentally sound manner. As the nation embarks on a new millennium, many of the clean coal technologies have realized commercial application. Industry stands ready to respond to the energy and environmental demands of the 21st century, both domestically and internationally, For existing power plants, there are cost-effective environmental control devices to control sulfur dioxide (S02), nitrogen oxides (NO,), and particulate matter (PM). Also ready is a new generation of technologies that can produce electricity and other commodities, such as steam and synthetic gas, and provide efficiencies and environmental performance responsive to global climate change concerns. The CCT Program took a pollution prevention approach as well, demonstrating technologies that remove pollutants or their precursors from coal-based fuels before combustion. Finally, new technologies were introduced into the major coal-based industries, such as steel production, to enhance environmental performance. Thanks in part to the CCT Program, coal--abundant, secure, and economical--can continue in its role as a key component in the U.S. and world energy markets. The CCT Program also has global importance in providing clean, efficient coal-based technology to a burgeoning energy market in developing countries largely dependent on coal. Based on 1997 data, world energy consumption is expected to increase 60 percent by 2020, with almost half of the energy increment occurring in developing Asia (including China and India). By 2020, energy consumption in developing Asia is projected to surpass consumption in North America. The energy form contributing most to the growth is electricity, as developing Asia establishes its energy infrastructure. Coal, the predominant indigenous fuel, in that region will be the fuel of choice in electricity production. The CCTs offer a means to mitigate potential environmental problems associated with unprecedented energy growth, and to enhance the U.S. economy through foreign equipment sales and engineering services.

NONE

2000-09-01

267

Preparation and analyses of low-rank coals for combustion applications. Second quarterly report, January 1, 1985-March 31, 1985. [Physical and chemical cleaning  

SciTech Connect

This report covers the second quarter of activity on an 18-month project to prepare low-rank coal (LRC) fuel for research applications in DOE advanced combustion technologies programs. Coals from five mines were characterized by physical and chemical cleaning and hot water drying amenability tests. Subbituminous coal from the Eagle Butte Mine was selected from the five for future use as feed stock for production of bulk lots of low ash and low sodium LRC and LRC slurry fuels. The amenability tests indicated that a combination of physical and chemical cleaning would produce a fuel containing 1.36% ash, 8 ppM Na/sub 2/O and 18 ppM K/sub 2/O from the Eagle Butte coal on a dry basis. A micronized slurry loading of 57.5% coal was projected for the hot-water dried coal. 8 refs., 13 figs., 26 tabs.

Smit, F.J.; Maas, D.J.

1985-04-30

268

Fuel-blending stocks from the hydrotreatment of a distillate formed by direct coal liquefaction  

SciTech Connect

The direct liquefaction of coal in the iron-catalyzed Suplex process was evaluated as a technology complementary to Fischer-Tropsch synthesis. A distinguishing feature of the Suplex process, from other direct liquefaction processes, is the use of a combination of light- and heavy-oil fractions as the slurrying solvent. This results in a product slate with a small residue fraction, a distillate/naphtha mass ratio of 6, and a 65.8 mass % yield of liquid fuel product on a dry, ash-free coal basis. The densities of the resulting naphtha (C{sub 5}-200{sup o}C) and distillate (200-400{sup o}C) fractions from the hydroprocessing of the straight-run Suplex distillate fraction were high (0.86 and 1.04 kg/L, respectively). The aromaticity of the distillate fraction was found to be typical of coal liquefaction liquids, at 60-65%, with a Ramsbottom carbon residue content of 0.38 mass %. Hydrotreatment of the distillate fraction under severe conditions (200{sup o}C, 20.3 MPa, and 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1}) with a NiMo/Al{sub 2}O{sub 3} catalyst gave a product with a phenol content of {lt}1 ppm, a nitrogen content {lt}200 ppm, and a sulfur content {lt}25 ppm. The temperature was found to be the main factor affecting diesel fraction selectivity when operating at conditions of WHSV = 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1} and PH{sub 2} = 20.3 MPa, with excessively high temperatures (T {gt} 420{sup o}C) leading to a decrease in diesel selectivity. The fuels produced by the hydroprocessing of the straight-run Suplex distillate fraction have properties that make them desirable as blending components, with the diesel fraction having a cetane number of 48 and a density of 0.90 kg/L. The gasoline fraction was found to have a research octane number (RON) of 66 and (N + 2A) value of 100, making it ideal as a feedstock for catalytic reforming and further blending with Fischer-Tropsch liquids. 44 refs., 9 figs., 12 tabs.

Andile B. Mzinyati [Sasol Technology Research and Development, Sasolburg (South Africa). Fischer-Tropsch Refinery Catalysis

2007-09-15

269

Introduction of clean coal technology in Japan  

SciTech Connect

Coal is an abundant resource, found throughout the world, and inexpensive and constant in price. For this reason, coal is expected to play a role as one of the energy supply sources in the world. The most critical issues to promote utilization of coal are to decrease the environmental load. In this report, the history, outline and recent developments of the clean coal technology in Japan, mainly the thermal power generation technology are discussed. As recent topics, here outlined first is the technology against global warming such as the improvement of steam condition for steam turbines, improvement of power generation efficiency by introducing combined generation, carbon neutral combined combustion of biomass, and carbon dioxide capture and storage (CCS) technology. Also introduced are outlines of Japanese superiority in application technology against NOx and SO{sub 2} which create acid rain, development status of the technical improvement in the handling method for coal which is a rather difficult solid-state resource, and utilization of coal ash.

Takashi Kiga [Japan Coal Energy Center (JCOAL), Tokyo (Japan). R and D Department

2008-01-15

270

Process for preparing a liquid fuel composition  

DOEpatents

A process for preparing a liquid fuel composition which comprises liquefying coal, separating a mixture of phenols from said liquefied coal, converting said phenols to the corresponding mixture of anisoles, subjecting at least a portion of the remainder of said liquefied coal to hydrotreatment, subjecting at least a portion of said hydrotreated liquefied coal to reforming to obtain reformate and then combining at least a portion of said anisoles and at least a portion of said reformate to obtain said liquid fuel composition.

Singerman, Gary M. (Monroeville, PA)

1982-03-16

271

COMPUTER ECONOMICS OF PHYSICAL COAL CLEANING AND FLUE GAS DESULFURIZATION. FINAL REPORT  

EPA Science Inventory

The report describes a computer model developed by TVA to simulate the performance and determine the economics of coal cleaning, or coal cleaning combined with flue gas desulfurization (FGD), for power plant emission control processes over a wide range of user-specified condition...

272

Analysis of fly ash produced from combustion of refuse-derived fuel and coal mixtures  

Microsoft Academic Search

Mixtures of coal and refuse-derived fuel (RDF) were burned and the fly ash was collected and analyzed for concentration trends with respect to RDF\\/coal ratio and particle size. RDF contributes more Ca, Mn, Sb, and Pb to the fly ash while coal contributes greater amounts of As, Br, Hf, Ni, Sc, V, and the rare earths. Smaller particles in the

David R. Taylor; Michael A. Tompkins; Sarah E. Kirton; Thad Mauney; David F. S. Natusch; Philip K. Hopke

1982-01-01

273

Reducing the moisture content of clean coals  

SciTech Connect

Volume four contains the results of an Empire State Electric Energy Research corporation and Electric Power Research Institute (EPRI) funded investigation to evaluate the effects and economics of applying ultrasonic waves to commercial-scale dewatering and classifying of fine coal. Pre-treating minus 28 mesh Upper Freeport Seam coal using an ultrasonic tray device improved subsequent dewatering by a vacuum disc filter after thickening in a cyclone, but it did not improve dewatering by a screen-bowl centrifuge after cycloning. Dewatering of Pittsburgh Seam coal also improved when the coal was ultrasonically treated, but it only manifested during thickening in the cyclone. Cycloning also increased the removal of fine, high-ash content clay particles from Pittsburgh Seam coal. In contrast, ultrasonically-treating Upper Freeport Seam coal did not improve subsequent classifying by a rapped sieve bend. Based on a specific example of results in this test work for Upper Freeport Seam coal, using an ultrasonic tray to aid dewatering of finely-sized coal can be economically beneficial. For other coals and dewatering devices, however, the economics for using ultrasonic trays to enhance fine coal dewatering will differ.

Raleigh, C.E. (CQ, Inc., Homer City, PA (United States))

1992-11-01

274

Thermal stability of some aircraft turbine fuels derived from oil shale and coal  

NASA Technical Reports Server (NTRS)

Thermal stability breakpoint temperatures are shown for 32 jet fuels prepared from oil shale and coal syncrudes by various degrees of hydrogenation. Low severity hydrotreated shale oils, with nitrogen contents of 0.1 to 0.24 weight percent, had breakpoint temperatures in the 477 to 505 K (400 to 450 F) range. Higher severity treatment, lowering nitrogen levels to 0.008 to 0.017 weight percent, resulted in breakpoint temperatures in the 505 to 533 K (450 to 500 F) range. Coal derived fuels showed generally increasing breakpoint temperatures with increasing weight percent hydrogen, fuels below 13 weight percent hydrogen having breakpoints below 533 K (500 F). Comparisons are shown with similar literature data.

Reynolds, T. W.

1977-01-01

275

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal.

Szymocha, Kazimierz (Edmonton, CA); Ignasiak, Boleslaw (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Kulik, Conrad (Newark, CA); Lebowitz, Howard E. (Mountain View, CA)

1997-01-01

276

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal.

Szymocha, Kazimierz (Edmonton, CA); Ignasiak, Boleslaw (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Kulik, Conrad (Newark, CA); Lebowitz, Howard E. (Mountain View, CA)

1995-01-01

277

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal. 4 figs.

Szymocha, K.; Ignasiak, B.; Pawlak, W.; Kulik, C.; Lebowitz, H.E.

1997-02-11

278

Flotation machine and process for removing impurities from coals  

DOEpatents

The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other mineral particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal. 4 figs.

Szymocha, K.; Ignasiak, B.; Pawlak, W.; Kulik, C.; Lebowitz, H.E.

1995-12-05

279

Household air pollution from coal and biomass fuels in China: Measurements, health impacts, and interventions  

SciTech Connect

Nearly all China's rural residents and a shrinking fraction of urban residents use solid fuels (biomass and coal) for household cooking and/or heating. Consequently, global meta-analyses of epidemiologic studies indicate that indoor air pollution from solid fuel use in China is responsible for approximately 420,000 premature deaths annually, more than the approximately 300,000 attributed to urban outdoor air pollution in the country. Our objective in this review was to help elucidate the extent of this indoor air pollution health hazard. We reviewed approximately 200 publications in both Chinese- and English language journals that reported health effects, exposure characteristics, and fuel/stove intervention options. Observed health effects include respiratory illnesses, lung cancer, chronic obstructive pulmonary disease, weakening of the immune system, and reduction in lung function. Arsenic poisoning and fluorosis resulting from the use of 'Poisonous' coal have been observed in certain regions of China. Although attempts have been made in a few studies to identify specific coal smoke constituents responsible for specific adverse health effects, the majority of indoor air measurements include those of only particulate matter, carbon monoxide, sulfur dioxide, and/or nitrogen dioxide. These measurements indicate that pollution levels in households using solid fuel generally exceed China's indoor air quality standards. Intervention technologies ranging from simply adding a chimney to the more complex modernized bioenergy program are available, but they can be viable only with coordinated support from the government and the commercial sector.

Zhang, J.J.; Smith, K.R. [University of Medicine & Dentistry New Jersey, Piscataway, NJ (United States). School of Public Health

2007-06-15

280

Sustainable Transportation Fuels from Natural Gas (H{sub 2}), Coal and Biomass  

SciTech Connect

This research program is focused primarily on the conversion of coal, natural gas (i.e., methane), and biomass to liquid fuels by Fischer-Tropsch synthesis (FTS), with minimum production of carbon dioxide. A complementary topic also under investigation is the development of novel processes for the production of hydrogen with very low to zero production of CO{sub 2}. This is in response to the nation?s urgent need for a secure and environmentally friendly domestic source of liquid fuels. The carbon neutrality of biomass is beneficial in meeting this goal. Several additional novel approaches to limiting carbon dioxide emissions are also being explored.

Huffman, Gerald

2012-12-31

281

EPA PROGRAM CONFERENCE REPORT: COAL CLEANING - AN OPTION FOR INCREASED COAL UTILIZATION  

EPA Science Inventory

Contents: The importance of coal in meeting national energy needs; Economics and technology of coal utilization; Regional and institutional perspectives; Environmental perspectives; Opening remarks, second day; Coal cleaning applications for SO2 emission control; Engineering/econ...

282

Production of liquid and gaseous fuels from steam desulfurization of coal  

Microsoft Academic Search

The marketability of Illinois coal is severely limited by its high sulfur content. Burning high sulfur coal produces corrosion and pollution problems. Illinois No. 6 coal, in particular, contains a high percentage of organic sulfur. Organic sulfur cannot be removed by physical means. Steam was shown to be effective in removing much of the sulfur from coal. Steam was an

Darling

1989-01-01

283

Ultrafine coal single stage dewatering and briquetting process  

SciTech Connect

The primary goal of the current physical coal cleaning process is to reduce the ash and sulfur content from the coal, that is, to remove the mineral particles from the coal. In order to separate mineral from coal particles efficiently, the finely disseminated mineral matter must be liberated from the coal matrix with the help of an ultrafine grinding operation. The coal becomes very difficult to dewater because of the small particle size produced. Difficulty in coal transportation as well as in its storage and handling at the utility plants are also problems associated with the small coal particles resulting from ultrafine grinding. During this project, several types of coal samples with various particle size distributions have been tested for use in the dewatering and briquetting processes. Furthermore, various bitumen emulsions have been tested to determine the optimum dewatering reagent. These dewatering and pelletizing tests were carried out using a lab-scale hydraulic compacting device. Discharge from the dewatering and briquetting processes was tested to determine compliance with current federal and state requirements. The influence of bitumen emulsion on the sulfur content of coal pellets made were also examined. In addition, a ram extruder which can be operated continuously to simulate a rotary press operation, has been built and is currently being tested for use in the fine coal dewatering and pelletizing process.

Wilson, J.W.; Ding, Y.; Tobey, M. [Univ. of Missouri, Rolla, MO (United States). Mining Engineering Dept.

1995-12-31

284

RESEARCH ON CARBON PRODUCTS FROM COAL USING AN EXTRACTIVE PROCESS  

SciTech Connect

This report presents the results of a one-year effort directed at the exploration of the use of coal as a feedstock for a variety of industrially-relevant carbon products. The work was basically divided into three focus areas. The first area dealt with the acquisition of laboratory equipment to aid in the analysis and characterization of both the raw coal and the coal-derived feedstocks. Improvements were also made on the coal-extraction pilot plant which will now allow larger quantities of feedstock to be produced. Mass and energy balances were also performed on the pilot plant in an attempt to evaluate the scale-up potential of the process. The second focus area dealt with exploring hydrogenation conditions specifically aimed at testing several less-expensive candidate hydrogen-donor solvents. Through a process of filtration and vacuum distillation, viable pitch products were produced and evaluated. Moreover, a recycle solvent was also isolated so that the overall solvent balance in the system could be maintained. The effect of variables such as gas pressure and gas atmosphere were evaluated. The pitch product was analyzed and showed low ash content, reasonable yield, good coking value and a coke with anisotropic optical texture. A unique plot of coke yield vs. pitch softening point was discovered to be independent of reaction conditions or hydrogen-donor solvent. The third area of research centered on the investigation of alternate extraction solvents and processing conditions for the solvent extraction step. A wide variety of solvents, co-solvents and enhancement additives were tested with varying degrees of success. For the extraction of raw coal, the efficacy of the alternate solvents when compared to the benchmark solvent, N-methyl pyrrolidone, was not good. However when the same coal was partially hydrogenated prior to solvent extraction, all solvents showed excellent results even for extractions performed at room temperature. Standard analyses of the extraction products indicated that they had the requisite properties of viable carbon-product precursors.

Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo; Chong Chen; Brian Bland; David Fenton

2002-03-31

285

A study of the interfacial chemistry of pyrite and coal in fine coal cleaning using flotation  

SciTech Connect

Surface oxidation, surface charge, and flotation properties have been systematically studied for coal, coal-pyrite and ore-pyrite. Electrochemical studies show that coal-pyrite exhibits much higher and more complex surface oxidation than ore-pyrite and its oxidation rate depends strongly on the carbon/coal content. Flotation studies indicate that pyrites have no self-induced floatability. Fuel oil significantly improves the floatability of coal and induces considerable flotation for coal-pyrite due to the hydrophobic interaction of fuel oil with the carbon/coal inclusions on the pyrite surface. Xanthate is a good collector for ore-pyrite but a poor collector for coal and coal-pyrite. The results from thermodynamic calculations, flotation and zeta potential measurements show that iron ions greatly affect the flotation of pyrite with xanthate and fuel oil. Various organic and inorganic chemicals have been examined for depressing coal-pyrite. It was found, for the first time, that sodium pyrophosphate is an effective depressant for coal-pyrite. Solution chemistry shows that pyrophosphate reacts with iron ions to form stable iron pyrophosphate complexes. Using pyrophosphate, the complete separation of pyrite from coal can be realized over a wide pH range at relatively low dosage.

Jiang, C.

1993-12-31

286

A Course in Coal Science and Technology.  

ERIC Educational Resources Information Center

This course introduces graduate students and advanced undergraduates to coal science and technology. Topics include: (1) the nature and occurrence of coal, (2) its chemical and physical characteristics, (3) methods of cleaning and preparing coal, and (4) processes for converting coal into clean solid, liquid, and gaseous fuels, as well as coke.

Wheelock, T. D.

1978-01-01

287

ASSESSMENT OF COAL CLEANING TECHNOLOGY: FINAL REPORT  

EPA Science Inventory

The report gives results of tests at seven coal preparation plants to evaluate the performance of froth flotation cells and dense-medium cyclones in removing ash and sulfur (S) from fine coal (Minus 28 mesh). Flotation circuits tested at four plants showed substantial reductions ...

288

High-pressure coal fuel processor development  

Microsoft Academic Search

Caterpillar shares DOE\\/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE\\/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine

M. L. Greenhalgh; C. S. Wen; L. Smith

1992-01-01

289

Wear mechanism and wear prevention in coal-fueled diesel engines  

SciTech Connect

Over the past several years, interest has arisen in the development of coal-fired diesel engines for the purpose of efficiently utilizing the extensive coal reserves in the United States, and therefore reducing dependence on foreign oil. One process, which is being considered for use in producing clean coal fuel products involves mild gasification. This process produces by-products which can be further refined and, when blended with neat diesel fuel, used as an engine fuel. The purpose of this task was to test a blend of this coal liquid and diesel fuel (referred to as coal-lite) in an engine, and determine if any detrimental results were observed. This was done by performing a back-to-back performance and emission test of neat diesel fuel and the coal-lite fuel, followed by a 500-hour test of the coal-lite fuel, and completed by a back-to-back performance and emission test of the coal-lite fuel and neat diesel fuel.

Wakenell, J.F.; Fritz, S.G.; Schwalb, J.A.

1991-07-01

290

Wear mechanism and wear prevention in coal-fueled diesel engines. Task 7, Extended wear testing  

SciTech Connect

Over the past several years, interest has arisen in the development of coal-fired diesel engines for the purpose of efficiently utilizing the extensive coal reserves in the United States, and therefore reducing dependence on foreign oil. One process, which is being considered for use in producing clean coal fuel products involves mild gasification. This process produces by-products which can be further refined and, when blended with neat diesel fuel, used as an engine fuel. The purpose of this task was to test a blend of this coal liquid and diesel fuel (referred to as coal-lite) in an engine, and determine if any detrimental results were observed. This was done by performing a back-to-back performance and emission test of neat diesel fuel and the coal-lite fuel, followed by a 500-hour test of the coal-lite fuel, and completed by a back-to-back performance and emission test of the coal-lite fuel and neat diesel fuel.

Wakenell, J.F.; Fritz, S.G.; Schwalb, J.A.

1991-07-01

291

Comparison of particle size distributions and elemental partitioning from the combustion of pulverized coal and residual fuel oil.  

PubMed

U.S. Environmental Protection Agency (EPA) research examining the characteristics of primary PM generated by the combustion of fossil fuels is being conducted in efforts to help determine mechanisms controlling associated adverse health effects. Transition metals are of particular interest, due to the results of studies that have shown cardiopulmonary damage associated with exposure to these elements and their presence in coal and residual fuel oils. Further, elemental speciation may influence this toxicity, as some species are significantly more water-soluble, and potentially more bio-available, than others. This paper presents results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particle size distributions (PSDs) were determined using atmospheric and low-pressure impaction as well as electrical mobility, time-of-flight, and light-scattering techniques. Size-classified PM samples from this study are also being utilized by colleagues for animal instillation experiments. Experimental results on the mass and compositions of particles between 0.03 and > 20 microns in aerodynamic diameter show that PM from the combustion of these fuels produces distinctive bimodal and trimodal PSDs, with a fine mode dominated by vaporization, nucleation, and growth processes. Depending on the fuel and combustion equipment, the coarse mode is composed primarily of unburned carbon char and associated inherent trace elements (fuel oil) and fragments of inorganic (largely calcium-alumino-silicate) fly ash including trace elements (coal). The three coals also produced a central mode between 0.8- and 2.0-micron aerodynamic diameter. However, the origins of these particles are less clear because vapor-to-particle growth processes are unlikely to produce particles this large. Possible mechanisms include the liberation of micron-scale mineral inclusions during char fragmentation and burnout and indicates that refractory transition metals can contribute to PM < 2.5 microns without passing through a vapor phase. When burned most efficiently, the residual fuel oil produces a PSD composed almost exclusively of an ultrafine mode (approximately 0.1 micron). The transition metals associated with these emissions are composed of water-soluble metal sulfates. In contrast, the transition metals associated with coal combustion are not significantly enriched in PM < 2.5 microns and are significantly less soluble, likely because of their association with the mineral constituents. These results may have implications regarding health effects associated with exposure to these particles. PMID:11002612

Linak, W P; Miller, C A; Wendt, J O

2000-08-01

292

Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 6, July 1990--September 1990  

SciTech Connect

The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

Chow, O.K.; Nsakala, N.Y.

1990-11-01

293

The Mesaba Energy Project: Clean Coal Power Initiative, Round 2  

SciTech Connect

The Mesaba Energy Project is a nominal 600 MW integrated gasification combine cycle power project located in Northeastern Minnesota. It was selected to receive financial assistance pursuant to code of federal regulations (?CFR?) 10 CFR 600 through a competitive solicitation under Round 2 of the Department of Energy?s Clean Coal Power Initiative, which had two stated goals: (1) to demonstrate advanced coal-based technologies that can be commercialized at electric utility scale, and (2) to accelerate the likelihood of deploying demonstrated technologies for widespread commercial use in the electric power sector. The Project was selected in 2004 to receive a total of $36 million. The DOE portion that was equally cost shared in Budget Period 1 amounted to about $22.5 million. Budget Period 1 activities focused on the Project Definition Phase and included: project development, preliminary engineering, environmental permitting, regulatory approvals and financing to reach financial close and start of construction. The Project is based on ConocoPhillips? E-Gas? Technology and is designed to be fuel flexible with the ability to process sub-bituminous coal, a blend of sub-bituminous coal and petroleum coke and Illinois # 6 bituminous coal. Major objectives include the establishment of a reference plant design for Integrated Gasification Combined Cycle (?IGCC?) technology featuring advanced full slurry quench, multiple train gasification, integration of the air separation unit, and the demonstration of 90% operational availability and improved thermal efficiency relative to previous demonstration projects. In addition, the Project would demonstrate substantial environmental benefits, as compared with conventional technology, through dramatically lower emissions of sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, particulate matter and mercury. Major milestones achieved in support of fulfilling the above goals include obtaining Site, High Voltage Transmission Line Route, and Natural Gas Pipeline Route Permits for a Large Electric Power Generating Plant to be located in Taconite, Minnesota. In addition, major pre-construction permit applications have been filed requesting authorization for the Project to i) appropriate water sufficient to accommodate its worst case needs, ii) operate a major stationary source in compliance with regulations established to protect public health and welfare, and iii) physically alter the geographical setting to accommodate its construction. As of the current date, the Water Appropriation Permits have been obtained.

Stone, Richard; Gray, Gordon; Evans, Robert

2014-07-31

294

Algae fuel clean electricity generation  

SciTech Connect

The paper describes plans for a 600-kW pilot generating unit, fueled by diesel and Chlorella, a green alga commonly seen growing on the surface of ponds. The plant contains Biocoil units in which Chlorella are grown using the liquid effluents from sewage treatment plants and dissolved carbon dioxide from exhaust gases from the combustion unit. The algae are partially dried and fed into the combustor where diesel fuel is used to maintain ignition. Diesel fuel is also used for start-up and as a backup fuel for seasonal shifts that affect the algae growing conditions. Since the algae use the carbon dioxide emitted during the combustion process, the process will not contribute to global warming.

O'Sullivan, D.

1993-02-08

295

Conceptual design of coal-fueled diesel system for stationary power applications  

SciTech Connect

A preliminary conceptual design of a coal-fueled diesel system was prepared as part of a previous systems study. Since then, our team has accumulated extensive results from testing coal-water slurry on the 13-inch bore JS engine (400 rpm) in 1987 and 1988. These results provided new insights into preferred design concepts for engine components. One objective, therefore, was to revise the preliminary design to incorporate these preferred design concepts. In addition there were certain areas where additional, more detailed analysis was required as a result of the previous conceptual design. Another objective, therefore was to perform additional detailed design efforts, such as: (1) market applications and engine sizes, (2) coal-water slurry cleaning and grinding processes, (3) emission controls and hot gas contaminant controls, (4) component durability, (5) cost and performance assessments. (VC)

Not Available

1989-05-01

296

Engineering design and analysis of advanced physical fine coal cleaning technologies  

SciTech Connect

This project is sponsored by the United States Department of Energy (DOE) for the Engineering Design and Analysis of Advanced Physical Fine Coal Cleaning Technologies: The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cycloning, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology, Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc.,(ICF KE) and CQ Inc., a subcontractor to ICF KE, for the period of October through December 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks 1-5.

Gallier, P.W.

1993-01-20

297

Continuous coal processing method  

NASA Technical Reports Server (NTRS)

A coal pump is provided in which solid coal is heated in the barrel of an extruder under pressure to a temperature at which the coal assumes plastic properties. The coal is continuously extruded, without static zones, using, for example, screw extrusion preferably without venting through a reduced diameter die to form a dispersed spray. As a result, the dispersed coal may be continuously injected into vessels or combustors at any pressure up to the maximum pressure developed in the extrusion device. The coal may be premixed with other materials such as desulfurization aids or reducible metal ores so that reactions occur, during or after conversion to its plastic state. Alternatively, the coal may be processed and caused to react after extrusion, through the die, with, for example, liquid oxidizers, whereby a coal reactor is provided.

Ryason, P. R. (inventor)

1980-01-01

298

Synthesis and analysis of jet fuels from shale oil and coal syncrudes  

NASA Technical Reports Server (NTRS)

The technical problems involved in converting a significant portion of a barrel of either a shale oil or coal syncrude into a suitable aviation turbine fuel were studied. TOSCO shale oil, H-Coal and COED coal syncrudes were the starting materials. They were processed by distillation and hydrocracking to produce two levels of yield (20 and 40 weight percent) of material having a distillation range of approximately 422 to 561 K (300 F to 550 F). The full distillation range 311 to 616 K (100 F to 650 F) materials were hydrotreated to meet two sets of specifications (20 and 40 volume percent aromatics, 13.5 and 12.75 weight percent H, 0.2 and 0.5 weight percent S, and 0.1 and 0.2 weight percent N). The hydrotreated materials were distilled to meet given end point and volatility requirements. The syntheses were carried out in laboratory and pilot plant equipment scaled to produce thirty-two 0.0757 cu m (2-gal)samples of jet fuel of varying defined specifications. Detailed analyses for physical and chemical properties were made on the crude starting materials and on the products.

Antoine, A. C.; Gallagher, J. P.

1976-01-01

299

Advanced Coal Conversion Process Demonstration Project. Technical progress report, January 1, 1991--December 31, 1991  

SciTech Connect

This project will demonstrate an advanced thermal coal drying process coupled with physical cleaning techniques to upgrade high-moisture, low-rank coals to produce a high-quality, low-sulfur fuel. The coal will be processed through two vibrating fluidized bed reactors that will remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal will be put through a deep-bed stratifier cleaning process to effect separation of the pyrite rich ash. The process will enhance low-rank western coals, usually with a moisture content of 25--55%, sulfur content of 0.5--1.5%, and heating value of 5,500--9,000 Btu/lb by producing a stable, upgraded coal product with a moisture content as low as 1%, sulfur content as low as 0.3%, and heating value up to 12,000 Btu/lb.

Not Available

1992-02-01

300

SYSTEM AND PROCESS FOR PRODUCTION OF METHANOL FROM COMBINED WIND TURBINE AND FUEL CELL POWER  

EPA Science Inventory

The paper examines an integrated use of ultra-clean wind turbines and high temperature fuel cells to produce methanol, especially for transportation purposes. The principal utility and application of the process is the production of transportation fuel from domestic resources to ...

301

Coal desulfurization process  

NASA Technical Reports Server (NTRS)

A method for chlorinolysis of coal is an organic solvent at a moderate temperautre and atmospheric pressure has been proven to be effective in removing sulfur, particularly the organic sulfur, from coal. Chlorine gas is bubbled through a slurry of moist coal in chlorinated solvent. The chlorinated coal is separated, hydrolyzed and the dechlorinated. Preliminary results of treating a high sulfutr (4.77%S) bituminous coal show that up to 70% organic sulfur, 90% hyritic sulfur and 76% total sulfur can be removed. The treated coal is dechlorinated by heating at 500 C. The presence of moisture helps to remove organic sulfur.

Hsu, G. C.; Gavalas, G. R.; Ganguli, P. S.; Kalfayan, S. H.

1978-01-01

302

Advanced coal-fueled gas turbine systems  

SciTech Connect

Several technology advances since the early coal-fueled turbine programs that address technical issues of coal as a turbine fuel have been developed in the early 1980s: Coal-water suspensions as fuel form, improved methods for removing ash and contaminants from coal, staged combustion for reducing NO{sub x} emissions from fuel-bound nitrogen, and greater understanding of deposition/erosion/corrosion and their control. Several Advanced Coal-Fueled Gas Turbine Systems programs were awarded to gas turbine manufacturers for for components development and proof of concept tests; one of these was Allison. Tests were conducted in a subscale coal combustion facility and a full-scale facility operating a coal combustor sized to the Allison Model 501-K industrial turbine. A rich-quench-lean (RQL), low nitrogen oxide combustor design incorporating hot gas cleanup was developed for coal fuels; this should also be applicable to biomass, etc. The combustor tests showed NO{sub x} and CO emissions {le} levels for turbines operating with natural gas. Water washing of vanes from the turbine removed the deposits. Systems and economic evaluations identified two possible applications for RQL turbines: Cogeneration plants based on Allison 501-K turbine (output 3.7 MW(e), 23,000 lbs/hr steam) and combined cycle power plants based on 50 MW or larger gas turbines. Coal-fueled cogeneration plant configurations were defined and evaluated for site specific factors. A coal-fueled turbine combined cycle plant design was identified which is simple, compact, and results in lower capital cost, with comparable efficiency and low emissions relative to other coal technologies (gasification, advanced PFBC).

Wenglarz, R.A.

1994-08-01

303

Thermodynamic analysis of the process of formation of sulfur compounds in oxygen gasification of coal  

SciTech Connect

A thermodynamic approach to the description of the behavior of the system fuel-oxidizer in oxygen gasification of coal is used to reveal the main mechanisms of the process of capture of sulfur by the mineral part of the coal and to determine the fundamental possibility of the process for coals from different coal fields.

G.Ya. Gerasimov; T.M. Bogacheva [M.V. Lomonosov Moscow State University, Moscow (Russian Federation). Institute of Mechanics

2001-05-15

304

Investigation of operating variables in the fine coal dewatering and briquetting process  

SciTech Connect

Illinois basin coals contain minerals, including pyrite, which are finely disseminated in micron-size particles. To liberate these mineral matters from the coal matrix, an ultra-fine grinding operation is required, followed by a wet physical cleaning process, such as column flotation. However, the resulting product possesses large surface areas that conventional dewatering techniques cannot perform effectively, and this creates transportation, storage and handling problems at utility plants. To take full advantage of these cleaning technologies, a new dewatering and coal consolidation method must be developed at the downstream end of the deep coal-cleaning process. Following an initial study at the University of Missouri-Rolla (UMR), briquetting was chosen to perform the dual purpose of dewatering and consolidating the fine coal. A bitumen-based emulsion, Orimulsion, proved to be an effective binder and dewatering agent in the briquetting process that assisted in the expulsion of water from the fine coal.

Kan, S.W.; Wilson, J.W.; Dharman, T. [Univ. of Missouri, Rolla, MO (United States)

1998-04-01

305

Catalyst for coal liquefaction process  

DOEpatents

An improved catalyst for a coal liquefaction process; e.g., the H-Coal Process, for converting coal into liquid fuels, and where the conversion is carried out in an ebullated-catalyst-bed reactor wherein the coal contacts catalyst particles and is converted, in addition to liquid fuels, to gas and residual oil which includes preasphaltenes and asphaltenes. The improvement comprises a catalyst selected from the group consisting of the oxides of nickel molybdenum, cobalt molybdenum, cobalt tungsten, and nickel tungsten on a carrier of alumina, silica, or a combination of alumina and silica. The catalyst has a total pore volume of about 0.500 to about 0.900 cc/g and the pore volume comprises micropores, intermediate pores and macropores, the surface of the intermediate pores being sufficiently large to convert the preasphaltenes to asphaltenes and lighter molecules. The conversion of the asphaltenes takes place on the surface of micropores. The macropores are for metal deposition and to prevent catalyst agglomeration. The micropores have diameters between about 50 and about 200 angstroms (.ANG.) and comprise from about 50 to about 80% of the pore volume, whereas the intermediate pores have diameters between about 200 and 2000 angstroms (.ANG.) and comprise from about 10 to about 25% of the pore volume, and the macropores have diameters between about 2000 and about 10,000 angstroms (.ANG.) and comprise from about 10 to about 25% of the pore volume. The catalysts are further improved where they contain promoters. Such promoters include the oxides of vanadium, tungsten, copper, iron and barium, tin chloride, tin fluoride and rare earth metals.

Huibers, Derk T. A. (Pennington, NJ); Kang, Chia-Chen C. (Princeton, NJ)

1984-01-01

306

Coal conversion processes and analysis methodologies for synthetic fuels production. [technology assessment and economic analysis of reactor design for coal gasification  

NASA Technical Reports Server (NTRS)

Information to identify viable coal gasification and utilization technologies is presented. Analysis capabilities required to support design and implementation of coal based synthetic fuels complexes are identified. The potential market in the Southeast United States for coal based synthetic fuels is investigated. A requirements analysis to identify the types of modeling and analysis capabilities required to conduct and monitor coal gasification project designs is discussed. Models and methodologies to satisfy these requirements are identified and evaluated, and recommendations are developed. Requirements for development of technology and data needed to improve gasification feasibility and economies are examined.

1979-01-01

307

Integrated production/use of ultra low-ash coal, premium liquids and clean char. [Quarterly] report, December 1, 1991--February 29, 1992  

SciTech Connect

The first step in the integrated, mufti-product approach for utilizing Illinois coal is the production of ultra low-ash coal. Subsequent steps convert low-ash coal to high-value, coal-derived, products. The ultra low-ash coal is produced by solubilizing coal in a phenolic solvent under ChemCoal{trademark} process conditions, separating the coal solution from insoluble ash, and then precipitating the clean coal by dilution of the solvent with methanol. Two major products, liquids and low-ash char, are then produced by mild gasification of the low-ash coal. The low ash-char is further upgraded to activated char, and/or an oxidized activated char which has catalytic properties. Characterization of products at each stage is part of this project.

Kruse, C.W. [Illinois State Geological Survey, Champaign, IL (United States)

1992-08-01

308

Household Air Pollution from Coal and Biomass Fuels in China: Measurements, Health Impacts, and Interventions  

PubMed Central

Objective Nearly all Chinas rural residents and a shrinking fraction of urban residents use solid fuels (biomass and coal) for household cooking and/or heating. Consequently, global meta-analyses of epidemiologic studies indicate that indoor air pollution from solid fuel use in China is responsible for approximately 420,000 premature deaths annually, more than the approximately 300,000 attributed to urban outdoor air pollution in the country. Our objective in this review was to help elucidate the extent of this indoor air pollution health hazard. Data sources We reviewed approximately 200 publications in both Chinese- and English-language journals that reported health effects, exposure characteristics, and fuel/stove intervention options. Conclusions Observed health effects include respiratory illnesses, lung cancer, chronic obstructive pulmonary disease, weakening of the immune system, and reduction in lung function. Arsenic poisoning and fluorosis resulting from the use of poisonous coal have been observed in certain regions of China. Although attempts have been made in a few studies to identify specific coal smoke constituents responsible for specific adverse health effects, the majority of indoor air measurements include those of only particulate matter, carbon monoxide, sulfur dioxide, and/or nitrogen dioxide. These measurements indicate that pollution levels in households using solid fuel generally exceed Chinas indoor air quality standards. Intervention technologies ranging from simply adding a chimney to the more complex modernized bioenergy program are available, but they can be viable only with coordinated support from the government and the commercial sector. PMID:17589590

Zhang, Junfeng (Jim); Smith, Kirk R.

2007-01-01

309

Hydrogen production from coal  

NASA Technical Reports Server (NTRS)

The gasification reactions necessary for the production of hydrogen from montana subbituminous coal are presented. The coal composition is given. The gasifier types mentioned include: suspension (entrained) combustion; fluidized bed; and moving bed. Each gasification process is described. The steam-iron process, raw and product gas compositions, gasifier feed quantities, and process efficiency evaluations are also included.

1975-01-01

310

Combustion and fuel characterization of coal-water fuels  

Microsoft Academic Search

The ash deposition and performance behavior of a cross-section of coal-water fuels (CWFs) were investigated during comprehensive pilot-scale testing under Task 5 of the Department of Energy's Combustion and Fuel Characterization of Coal-Water Fuels project. The key results from this effort including combustion, furnace slagging, convective pass fouling, fly ash erosion and electrostatic precipitator collection characteristics of the test fuels,

O. K. Chow; J. F. Durant; B. F. Griffith; L. S. Miemiec; A. A. Levasseur; B. C. Teigen

1987-01-01

311

Process for electrochemically gasifying coal  

DOEpatents

A process is claimed for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution. 7 figs.

Botts, T.E.; Powell, J.R.

1985-10-25

312

Clean Coal Technology Programs: Program Update 2003 (Volume 1)  

SciTech Connect

Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

Assistant Secretary for Fossil Energy

2003-12-01

313

EVALUATION OF CONVENTIONAL AND ADVANCED COAL CLEANING TECHNIQUES  

EPA Science Inventory

The report assesses the capability, cost, and environmental effects of coal cleaning to reduce sulfur dioxide (SO2) emissions. It is the culmination of a 4-year program directed by EPA's AEERL. The report includes evaluations of SO2 emission reductions by cleaning coals on a stat...

314

Clean Coal Technology Programs: Completed Projects (Volume 2)  

SciTech Connect

Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

Assistant Secretary for Fossil Energy

2003-12-01

315

TECHNOLOGY ASSESSMENT REPORT FOR INDUSTRIAL BOILER APPLICATIONS: COAL CLEANING AND LOW SULFUR COAL  

EPA Science Inventory

The report assesses the use of three pollution control technologies--low sulfur coals, physical coal cleaning (PCC), and chemical coal cleaning (CCC)--to comply with SO2 emission regulations. It is one of a series to be used in determining the technological basis for a new source...

316

Comparative biology and chemistry of boiling point fractions from different coal liquefaction processes  

SciTech Connect

Data on the chemical composition and toxicologic activity of narrow boiling point (bp) range distillate cuts from the non-catalytic solvent refined coal-I and -II processes, as well as from the catalytic H-Coal, EDS, and integrated two-stage liquefaction processes, were compiled and compared. Results revealed that processes using catalysts contained higher concentrations of alkylated and hydrogenated polycyclic aromatic hydrocarbons (PAH). In addition, lower concentrations of nitrogen-containing polycyclic aromatic compounds (NPAC), including amino-substituted PAH, were present in those materials from processes which used some form of catalytic hydrogenation. Regardless of process, the hydrogen content decreased and the nitrogen, oxygen, and sulfur heteroatomic content of the coal liquefaction materials increased as a function of increasing distillation temperature. In addition, aliphatic hydrocarbon content decreased while the NPAC and hydroxy-substituted PAH content increased as a function of increasing bp temperature for all the coal liquefaction materials. 18 refs., 8 figs., 10 tabs.

Wright, C.W.; Chess, E.K.; Stewart, D.L.; Mahlum, D.D.; Later, D.W.; Lucke, R.B.; Pelroy, R.A.; Wilson, B.W.

1985-11-01

317

Coal-water slurry sprays from an electronically controlled accumulator fuel injection system: Break-up distances and times  

SciTech Connect

Experiments have been completed to characterize coal-water slurry sprays from an electronically-controlled accumulator fuel injection system of a diesel engine. The sprays were injected into a pressurized chamber equipped with windows. High speed movies, fuel pressures and needle lifts were obtained as a function of time, orifice diameter, coal loading, gas density in the chamber, and accumulator fuel pressure. For the base conditions (50% (by man) coal loading, 0.4 mm diameter nozzle hole, coal-water slurry pressure of 82 MPa (12,000 psi), and a chamber density of 25 kg/m{sup 3}), the break-up time was 0.30 ms. An empirical correlation for spray tip penetration, break-up time and initial jet velocity was developed. For the conditions of this study, the spray tip penetration and initial jet velocity were 15% greater for coal-water slurry than for diesel fuel or water. Results of this study and the correlation are specific to the tested coal-water slurry and are not general for other coal-water slurry fuels.

Caton, J.A.; Payne, S.E.; Terracina, D.P.; Kihm, K.D. [Texas A and M Univ., College Station, TX (United States). Dept. of Mechanical Engineering

1993-12-31

318

Prospects for production of synthetic liquid fuel from low-grade coal  

NASA Astrophysics Data System (ADS)

In the paper, we compare the energy costs of steam and steam-oxygen gasification technologies for production of synthetic liquid fuel. Results of mathematic simulation and experimental studies on gasification of low-grade coal are presented.

Shevyrev, Sergei; Bogomolov, Aleksandr; Alekssev, Maksim

2015-01-01

319

A Characterization and Evaluation of Coal Liquefaction Process Streams. Results of Inspection Tests on Nine Coal-Derived Distillation Cuts in the Jet Fuel Boiling Range  

SciTech Connect

This report describes the assessment of the physical and chemical properties of the jet fuel (180-300 C) distillation fraction of nine direct coal liquefaction products and compares those properties to the corresponding specifications for aviation turbine fuels. These crude coal liquids were compared with finished fuel specifications specifically to learn what the refining requirements for these crudes will be to make them into finished fuels. The properties of the jet fuel fractions were shown in this work to require extensive hydrotreating to meet Jet A-1 specifications. However, these materials have a number of desirable qualities as feedstocks for the production of high energy-density jet fuels.

S. D. Brandes; R. A. Winschel

1999-12-30

320

Formulation and evaluation of highway transportation fuels from shale and coal oils: project identification and evaluation of optimized alternative fuels. Second annual report, March 20, 1980-March 19, 1981. [Broadcut fuel mixtures of petroleum, shale, and coal products  

SciTech Connect

Project work is reported for the formulation and testing of diesel and broadcut fuels containing components from petroleum, shale oil, and coal liquids. Formulation of most of the fuels was based on refinery modeling studies in the first year of the project. Product blends were prepared with a variety of compositions for use in this project and to distribute to other, similar research programs. Engine testing was conducted in a single-cylinder CLR engine over a range of loads and speeds. Relative performance and emissions were determined in comparison with typical petroleum diesel fuel. With the eight diesel fuels tested, it was found that well refined shale oil products show only minor differences in engine performance and emissions which are related to differences in boiling range. A less refined coal distillate can be used at low concentrations with normal engine performance and increased emissions of particulates and hydrocarbons. Higher concentrations of coal distillate degrade both performance and emissions. Broadcut fuels were tested in the same engine with variable results. All fuels showed increased fuel consumption and hydrocarbon emissions. The increase was greater with higher naphtha content or lower cetane number of the blends. Particulates and nitrogen oxides were high for blends with high 90% distillation temperatures. Operation may have been improved by modifying fuel injection. Cetane and distillation specifications may be advisable for future blends. Additional multi-cylinder and durability testing is planned using diesel fuels and broadcut fuels. Nine gasolines are scheduled for testing in the next phase of the project.

Sefer, N.R.; Russell, J.A.

1981-12-01

321

Milliken Clean Coal Demonstration Project: A DOE Assessment  

SciTech Connect

The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal-utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage.

National Energy Technology Laboratory

2001-08-15

322

ASSESSMENT OF PHYSICAL COAL CLEANING PRACTICES FOR SULFUR REMOVAL  

EPA Science Inventory

The report gives results of a study of the current level of coal cleaning activity in the U.S. n 1983, the U.S. DOE's Energy Information Administration (EIA) expanded coal data collection activities to include information on the extent and type of coal preparation conducted in ea...

323

Environmental issues from coal mining and their solutions  

Microsoft Academic Search

The environmental challenges from coal mining include coal mine accidents, land subsidence, damage to the water environment, mining waste disposal and air pollution. These are either environmental pollution or landscape change. A conceptual framework for solving mine environmental issues is proposed. Clean processes, or remediation measures, are designed to address environmental pollution. Restoration measures are proposed to handle landscape change.

Zhengfu BIAN; Hilary I INYANG; John L DANIELS; Frank OTTO; Sue STRUTHERS

2010-01-01

324

Engineering design and analysis of advanced physical fine coal cleaning technologies  

SciTech Connect

This project is sponsored by the United States Department of Energy (DOE). The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This effort is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies -- heavy-liquid cycloning, selective agglomeration, and advanced froth flotation through the proof of concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document progress for the third quarterly reporting period, April through June 1990. ICF Kaiser Engineers, Inc is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models.

Gallier, P.W.

1990-07-15

325

Engineering design and analysis of advanced physical fine coal cleaning technologies  

SciTech Connect

The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- advanced cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., for the period of July through September 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks I - 5 and is a contractor to AspenTech on Task 6.

Gallier, P.W.

1992-10-20

326

Environmental control technology for coal cleaning wastes  

SciTech Connect

Chemical and mineralogical examination of coal wastes and their drainages has led us to consider three approaches to solution of the coal waste drainage problem. The first is alteration of the waste to render it non-polluting. Calcining of the waste has been shown to be an effective way of accomplishing this, but the cost of this technique is too high for it to be of any use. The second approach is codisposal of the coal waste with neutralizing and/or absorbing agents. The best way to implementing this approach is sequential slurry coating of the coal waste with lime and limestone, which is both effective and inexpensive. This is probably the best of the one-time treatments which we have evaluated when both effectiveness and cost are considered. Unfortunately this approach suffers from a lack of permanence and must be augmented with some other method of permanent diposal. The third approach to controlling coal waste effluent is to collect and treat the drainages. Perhaps the most effective way of doing this is by alkaline neutralization of the drainages. This is currently the most widely used technique for this purpose, because of its simplicity and availability. We have shown that it is effective provided that the iron is oxidized to the plus three oxidation state, and that the cost of this treatment is low. However, the need for continued treatment into the indefinite future must be considered a severe limitation.

Wagner, P.; Heaton, R.C.; Wangen, L.E.; Nyitray, A.M.; Jones, M.M.

1981-01-01

327

Final report spent nuclear fuel retrieval system primary cleaning development testing  

Microsoft Academic Search

Developmental testing of the primary cleaning station for spent nuclear fuel (SNF) and canisters is reported. A primary clean machine will be used to remove the gross sludge from canisters and fuel while maintaining water quality in the downstream process area. To facilitate SNF separation from canisters and minimize the impact to water quality, all canisters will be subjected to

G. L. Ketner; P. V. Meeuwsen

1997-01-01

328

Integrated production/use of ultra low-ash coal, premium liquids and clean char. Technical report, September 1, 1991--November 30, 1991  

SciTech Connect

This integrated, multi-product approach for utilizing Illinois coal starts with the production of ultra low-ash coal and then converts it to high-vale, coal-derived, products. The ultra low-ash coal is produced by solubilizing coal in a phenolic solvent under ChemCoal{trademark} process conditions, separating the coal solution from insoluble ash, and then precipitating the clean coal by dilution of the solvent with methanol. Two major products, liquids and low-ash char, are then produced by mild gasification of the low-ash coal. The low ash-char is further upgraded to activated char, and/or an oxidized activated char which has catalytic properties. Characterization of products at each stage is part of this project.

Kruse, C.W.

1991-12-31

329

Coal-water mixture fuel burner  

DOEpatents

The present invention represents an improvement over the prior art by providing a rotating cup burner arrangement for use with a coal-water mixture fuel which applies a thin, uniform sheet of fuel onto the inner surface of the rotating cup, inhibits the collection of unburned fuel on the inner surface of the cup, reduces the slurry to a collection of fine particles upon discharge from the rotating cup, and further atomizes the fuel as it enters the combustion chamber by subjecting it to the high shear force of a high velocity air flow. Accordingly, it is an object of the present invention to provide for improved combustion of a coal-water mixture fuel. It is another object of the present invention to provide an arrangement for introducing a coal-water mixture fuel into a combustion chamber in a manner which provides improved flame control and stability, more efficient combustion of the hydrocarbon fuel, and continuous, reliable burner operation. Yet another object of the present invention is to provide for the continuous, sustained combustion of a coal-water mixture fuel without the need for a secondary combustion source such as natural gas or a liquid hydrocarbon fuel. Still another object of the present invention is to provide a burner arrangement capable of accommodating a coal-water mixture fuel having a wide range of rheological and combustion characteristics in providing for its efficient combustion. 7 figs.

Brown, T.D.; Reehl, D.P.; Walbert, G.F.

1985-04-29

330

Process development for production of coal/sorbent agglomerates  

SciTech Connect

The goal of this work was to develop a process flow diagram to economically produce a clean-burning fuel from fine Illinois coal. To accomplish this, the process of pelletizing fine coal with calcium hydroxide, a sulfur capturing sorbent, was investigated. Carbonation, which is the reaction of calcium hydroxide with carbon dioxide (in the presence of moisture) to produce a bonding matrix of calcium carbonate, was investigated as a method for improving pellet quality and reducing binder costs. Proper moisture level is critical to allow the reaction to occur. If too much moisture is present in a pellet, the pore spaces are filled and carbon dioxide must diffuse through the water to reach the calcium hydroxide and react. This severely slows or stops the reaction. The ideal situation is when there is just enough moisture to coat the calcium hydroxide allowing for the reaction to proceed. The process has been successfully demonstrated on a pilot-scale as a method of hardening iron ore pellets (Imperato, 1966). Two potential combustion options are being considered for the coal/calcium hydroxide pellets: fluidized bed combustors and industrial stoker boilers.

Rapp, D.M.

1991-01-01

331

Synthesis of dimethyl ether and alternative fuels in the liquid phase from coal-derived synthesis gas  

SciTech Connect

As part of the DOE-sponsored contract Synthesis of Dimethyl Ether and Alternative Fuels in the Liquid Phase from Coal-Derived Syngas'' experimental evaluations of the one-step synthesis of alternative fuels were carried out. The objective of this work was to develop novel processes for converting coal-derived syngas to fuels or fuel additives. Building on a technology base acquired during the development of the Liquid Phase Methanol (LPMEOH) process, this work focused on the development of slurry reactor based processes. The experimental investigations, which involved bench-scale reactor studies, focused primarily on three areas: (1) One-step, slurry-phase syngas conversion to hydrocarbons or methanol/hydrocarbon mixtures using a mixture of methanol synthesis catalyst and methanol conversion catalyst in the same slurry reactor. (2) Slurry-phase conversion of syngas to mixed alcohols using various catalysts. (3) One-step, slurry-phase syngas conversion to mixed ethers using a mixture of mixed alcohols synthesis catalyst and dehydration catalyst in the same slurry reactor. The experimental results indicate that, of the three types of processes investigated, slurry phase conversion of syngas to mixed alcohols shows the most promise for further process development. Evaluations of various mixed alcohols catalysts show that a cesium-promoted Cu/ZnO/Al[sub 2]O[sub 3] methanol synthesis catalyst, developed in Air Products' laboratories, has the highest performance in terms of rate and selectivity for C[sub 2+]-alcohols. In fact, once-through conversion at industrially practical reaction conditions yielded a mixed alcohols product potentially suitable for direct gasoline blending. Moreover, an additional attractive aspect of this catalyst is its high selectivity for branched alcohols, potential precursors to iso-olefins for use in etherification.

Underwood, R.P.

1993-01-01

332

Comprehensive report to Congress Clean Coal Technology Program: Warren Station EFCC Demonstration Project  

SciTech Connect

One of the five projects selected for funding within the Clean Coal Technology Program is a project proposed by the Pennsylvania Electric Company (Penelec) of Johnstown, Pennsylvania. Penelec proposes to enter into a cooperative agreement with DOE to design, construct and operate a 600 ton-per-day, 66-megawatt (MWe), coal-fueled, externally-fired combined cycle (EFCC) electric power generation facility. The EFCC is an emerging technology with promise for operating highefficiency combined gas- and steam-turbine cycles on coal. The central feature of EFCC is its coupling of the gas turbine to an external, atmospheric-pressure, coal combustor via a hightemperature ceramic heat exchanger (CerHx{reg_sign}) developed by Hague International. The EFCC technology is attractive because, unlike competing combined cycles such as Integrated Gasification (IGCC) and Pressurized Fluidized Bed Combustion (PFBC), it eliminates the need for a costly gas cleanup system to protect the gas turbine components from the corrosive and abrasive elements in the combustor exhaust. In an EFCC, the gas turbine expands clean air which is heated in the CerHx{reg_sign} by externally-fired combustion gases which never pass through the gas turbine. Downstream of the power system, environmental requirements are met through cleanup of combustion gases. The proposed project, the Warren Station EFCC Demonstration Project, will repower Penelec`s Warren Station, a coal-fueled steam plant located in Warren, Pennsylvania, approximately 130 miles northeast of Pittsburgh, Pennsylvania. The EFCC will replace two of Warren Station`s four coal-fired boilers, increasing the station`s net generating capacity by 22 MWe and reducing emissions of sulfur (SO{sub 2}) and nitrogen (No{sub x}) oxides.

Not Available

1994-06-01

333

Clean salt process final report  

SciTech Connect

A process has been demonstrated in the laboratory for separating clean, virtually non-radioactive sodium nitrate from Hanford tank waste using fractional crystallization. The name of the process is the Clean Salt Process. Flowsheet modeling has shown that the process is capable of reducing the volume of vitrified low activity waste (LAW) by 80 to 90 %. Construction of the Clean Salt processing plant would cost less than $1 10 million, and would eliminate the need for building a $2.2 billion large scale vitrification plant planned for Privatization Phase 11. Disposal costs for the vitrified LAW would also be reduced by an estimated $240 million. This report provides a summary of five years of laboratory and engineering development activities, beginning in fiscal year 1992. Topics covered include laboratory testing of a variety of processing options; proof-of-principle demonstrations with actual waste samples from Hanford tanks 241-U-110 (U-110), 241-SY-101 (101-SY), and 241-AN-102 (102-AN); descriptions of the primary solubility phase diagrams that govem the process; a review of environmental regulations governing disposition of the reclaimed salt and an assessment of the potential beneficial uses of the reclaimed salt; preliminary plant design and construction cost estimates. A detailed description is given for the large scale laboratory demonstration of the process using waste from tank 241-AW-101 (101-AW), a candidate waste for 0044vitrification during Phase I Privatization.

Herting, D.L.

1996-09-30

334

Process for low mercury coal  

DOEpatents

A process for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal.

Merriam, Norman W. (Laramie, WY); Grimes, R. William (Laramie, WY); Tweed, Robert E. (Laramie, WY)

1995-01-01

335

Process for low mercury coal  

DOEpatents

A process is described for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal. 4 figures.

Merriam, N.W.; Grimes, R.W.; Tweed, R.E.

1995-04-04

336

A fresh look at coal-derived liquid fuels  

SciTech Connect

35% of the world's energy comes from oil, and 96% of that oil is used for transportation. The current number of vehicles globally is estimated to be 700 million; that number is expected to double overall by 2030, and to triple in developing countries. Now consider that the US has 27% of the world's supply of coal yet only 2% of the oil. Coal-to-liquids technologies could bridge the gap between US fuel supply and demand. The advantages of coal-derived liquid fuels are discussed in this article compared to the challenges of alternative feedstocks of oil sands, oil shale and renewable sources. It is argued that pollutant emissions from coal-to-liquid facilities could be minimal because sulfur compounds will be removed, contaminants need to be removed for the FT process, and technologies are available for removing solid wastes and nitrogen oxides. If CO{sub 2} emissions for coal-derived liquid plants are captured and sequestered, overall emissions of CO{sub 2} would be equal or less than those from petroleum. Although coal liquefaction requires large volumes of water, most water used can be recycled. Converting coal to liquid fuels could, at least in the near term, bring a higher level of stability to world oil prices and the global economy and could serve as insurance for the US against price hikes from oil-producing countries. 7 figs.

Paul, A.D. [Benham Companies LLC (USA)

2009-01-15

337

Engineering development of advanced physical fine coal cleaning technologies -- froth flotation. Quarterly technical progress report No. 20, July 1, 1993--September 30, 1993  

SciTech Connect

A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2}, per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals y advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is a quarterly report which provides a summary of the technical work undertaken during this period. A brief description of the work done prior to this report is also provided.

Not Available

1993-12-31

338

Development of an Advanced Fine Coal Suspension Dewatering Process  

SciTech Connect

With the advancement in fine coal cleaning technology, recovery of fine coal (minus 28 mesh) has become an attractive route for the U.S. coal industry. The clean coal recovered using the advanced flotation technology i.e. column flotation, contains on average 20% solids and 80% water, with an average particle size of 35 microns. Fine coal slurry is usually dewatered using a vacuum dewatering technique, providing a material with about 25 to 30 percent moisture. The process developed in this project will improve dewatering of fine (0.6mm) coal slurry to less than 20 percent moisture. Thus, thermal drying of dewatered wet coal will be eliminated. This will provide significant energy savings for the coal industry along with some environmental benefits. A 1% increase in recovery of coal and producing a filter cake material of less than 20 % moisture will amount to energy savings of 1900 trillion Btu/yr/unit. In terms of the amount of coal it will be about 0.8% of the total coal being used in the USA for electric power generation. It is difficult to dewater the fine clean coal slurry to about 20% moisture level using the conventional dewatering techniques. The finer the particle, the larger the surface area and thus, it retains large amounts of moisture on the surface. The coal industry has shown some reluctance in using the advanced coal recovery techniques, because of unavailability of an economical dewatering technique which can provide a product containing less than 20% moisture. The U.S.DOE and Industry has identified the dewatering of coal fines as a high priority problem. The goal of the proposed program is to develop and evaluate a novel two stage dewatering process developed at the University of Kentucky, which involves utilization of two forces, namely, vacuum and pressure for dewatering of fine coal slurries. It has been observed that a fine coal filter cake formed under vacuum has a porous structure with water trapped in the capillaries. When this porous cake is subjected to pressure for a short time, the free water present is released from the filter cake. Laboratory studies have shown that depending on the coal type a filter cake containing about 15% moisture could be obtained using the two-stage filtration technique. It was also noted that applying intermittent breaks in vacuum force during cake formation, which disturbed the cake structure, helped in removing moisture from the filter cakes. In this project a novel approach of cleaning coal using column flotation was also developed. With this approach the feed capacity of the column is increased significantly, and the column was also able to recover coarser size coal which usually gets lost in the process. The outcome of the research benefits the coal industry, utility industry, and indirectly the general public. The benefits can be counted in terms of clean energy, cleaner environment, and lower cost power.

B. K. Parekh; D. P. Patil

2008-04-30

339

Cleaning Processes across NASA Centers  

NASA Technical Reports Server (NTRS)

All significant surfaces of the hardware must be pre-cleaned to remove dirt, grit, scale, corrosion, grease, oil and other foreign matter prior to any final precision cleaning process. Metallic parts shall be surface treated (cleaned, passivated, pickled and/or coated) as necessary to prevent latent corrosion and contamination.

Hammond, John M.

2010-01-01

340

Engineering design and analysis of advanced physical fine coal cleaning technologies  

SciTech Connect

The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of- concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology, Inc. (ApsenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., a subcontractor to ICF KE, for the seventh quarterly reporting period, April through June 1991. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models.

Gallier, P.W.

1991-10-20

341

COMPARISON OF PARTICLE SIZE DISTRIBUTIONS AND ELEMENTAL PARTITIONING FROM THE COMBUSTION OF PULVERIZED COAL AND RESIDUAL FUEL OIL  

EPA Science Inventory

The paper gives results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particloe size distributions (PSDs) were determined using atmospheric and low-pressure impaction, electr...

342

Engine fuels from biomass  

NASA Astrophysics Data System (ADS)

Sources of biomass fuels for engines are compared to other synfuels. Biomass can be converted to gaseous and liquid engine fuels by the same processes utilized for coal conversion such as gasification, direct liquefaction, and indirect liquefaction. Alternatively, biomass can be converted into liquid fuels by fermentation to methane or ethanol. The quantities of biomass derived engine fuels potentially available in the next decade are relatively small, and the anticipated costs are significantly greater than for liquid engine fuels made from coal or oil shale.

Parker, H. W.

1981-01-01

343

Upgrading low-rank coals by TEK-KOL`s Liquids From Coal technology  

SciTech Connect

TEK-KOL is a partnership between SGI International of La Jolla, California, and a unit of Zeigler Coal Holding Company, Fairview Heights, Illinois. TEK-KOL`s Liquids From Coal (LFC) Process uses a mild gasification process to convert low-rank coals into value added products. Two primary products are generated as a result of LFC processing: (1) Process-Derived Fuel (PDF), a high heating value, clean burning solid fuel and carbon source for a variety of utility and industrial applications, and (2) Coal-Derived Liquid (CDL), a low sulfur hydrocarbon liquid suitable for fuel oil and chemical feedstock uses. Both PDF and CDL have been successfully utilized on a commercial scale. The LFC Process has been thoroughly demonstrated at the ENCOAL LFC Demonstration Plant at the Buckskin Mine in the Powder River Basin, Wyoming. The 1,000 short ton per day plant, constructed and operated at a cost of US $90 million, was designed and built to commercial standards. Construction and initial operating costs were partially funded by the US Department of Energy (DOE) under Round Three of the Clean Coal Technology Program. The plant employs commercially available equipment and state of the art control system, and best available control technologies insure compliance with strict environmental standards. It became operational in June 1992. In the last five years, the plant and its supporting facilities have operated in an integrated mode for more than 14,500 hours. The major pieces of equipment, including the large blowers, combustors, dryer, pyrolyzer, and cooler have operated far more hours overall considering hot standby and ramping operations. The equipment has been demonstrated to operate reliably. The plant has processed 246,900 short tons of raw coal and produced 114,900 short tons of PDF and 116,100 barrels of CDL. A multi-phase process to identify and develop technically and financially viable LFC projects has been developed by TEK-KOL. Commercialization of the LFC technology is progressing worldwide. Permit work for a large scale commercial plant in Wyoming is now underway, and international commercialization activities are in progress. Worldwide opportunities for the application of the LFC Technology are addressed in this paper.

Wang, M.; Gibbens, R.J. [TEK-KOL Partnership, La Jolla, CA (United States); Weber, K.L.; Knotternerus, B.A. [TEK-KOL Partnership, Gillette, WY (United States)

1997-12-31

344

Characteristics of American coals in relation to their conversion into clean energy fuels. Quarterly technical progress report, April-June 1979  

SciTech Connect

The study is continuing into the effects of low temperature oxidation on reducing the agglomerating properties of caking coals. Increases in oxidation temperature are shown to increase the effectiveness of oxygen in destroying plastic properties. Controlled studies indicate that additions of small amounts of oxygen (1 to 2% by wt) bring about drastic reductions in swelling properties. Oxidation may be considered a surface pheneomenon and it is shown here that the plastic properties of oxodized coals are partially restored by grinding to expose new surface. Finally, water vapor is shown to have an enhancing effect on room-temperature oxidation of coal. In the same task, small angle x-ray scattering (SAXS) techniques are beng evaluated as a method for determining size distributions of heterogeneities in coal chars. To test the applicability of the procedures, SAXS data have been generated from a well characterized glassy carbon (Tokai GC-30) and Saran chars prepared at different heat treatment temperatures (1100, 1300, 1500/sup 0/C). Results indicate that these approaches hold much promise for characterizing the porous structure of microporous carbons. Experimental conditions for Saran char burn-off have been chosen. Burn-off plots for two different particle sizes using the gas chromatograph tube furnace system have been constructed. The determination of the carboxyl group content of the three American lignites chosen has been completed. The results are included in this report. Also, the exchanged coal was back-exchanged with perchloric acid. The barium released was analyzed by emission spectrometry and compared to the value found by the original barium acetate treatment. The results show good agreement. Work was also undertaken to analyze the carboxylic salts.

Spackman, W.; Davis, A.; Walker, P. L.; Lovell, H. L.; Vastola, F. J.; Given, P. H.; Suhr, N. H.; Jenkins, R. G.

1980-01-01

345

Process for cooling particulate coal  

Microsoft Academic Search

A process is disclosed for drying particulate coal by passing a heated gas through the particulate coal in a heating zone and thereafter cooling the dried particulate coal in a cooling zone, an improvement comprising the addition of a controlled quantity of water to the dried coal in the cool zone so that the coal is cooled by evaporation of

Bonnecaze

1983-01-01

346

HYDROGEN PRODUCTION FOR FUEL CELLS VIA REFORMING COAL-DERIVED METHANOL  

SciTech Connect

Hydrogen can be produced from many feedstocks including coal. The objectives of this project are to establish and prove a hydrogen production pathway from coal-derived methanol for fuel cell applications. This progress report is the ninth report submitted to the DOE reporting on the status and progress made during the course of the project. This report covers the time period of October 1, 2005-December 31, 2005. This quarter saw progress in four areas. These areas are: (1) reformate purification, (2) heat transfer enhancement, (3) autothermal reforming coal-derived methanol degradation test; and (4) model development for fuel cell system integration. The project is on schedule and is now shifting towards the design of an integrated PEM fuel cell system capable of using the coal-derived product. This system includes a membrane clean up unit and a commercially available PEM fuel cell.

Paul A. Erickson

2006-01-01

347

High-pressure coal fuel processor development  

SciTech Connect

Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. A successful conclusion of the program will enable further component development work and full-scale system demonstrations of this potentially important technology. This paper covers the work on fuel processor rig testing completed in FY92.

Greenhalgh, M.L.; Wen, C.S.; Smith, L.

1992-12-31

348

High-pressure coal fuel processor development  

SciTech Connect

Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. A successful conclusion of the program will enable further component development work and full-scale system demonstrations of this potentially important technology. This paper covers the work on fuel processor rig testing completed in FY92.

Greenhalgh, M.L.; Wen, C.S.; Smith, L.

1992-01-01

349

Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report  

SciTech Connect

The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

NONE

1995-09-01

350

R D for the storage, transport, and handling of coal-based fuels  

SciTech Connect

The product of several advanced physical coal cleaning processes is a dry, ultrafine coal (DUC), in the order of 10 microns mean mass diameter. Environmentally safe systems must be provided for the storage, transport, and handling of this fuel. The objective of the project is the development of total logistics systems for DUC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DUC for residential, commercial, and industrial uses. Work this quarter entailed: obtaining all of the test coals including 10 lbs of Illinois No. 6 cleaned by the LICADO process. Installation of the test system for the Residential Storage Tank including piping and the components required to recycle the ultrafine coal. Completion of the design of the scale model test of the Industrial/Commercial Storage System. Piping and supports for the porous fluidization plates in the floor of the tanks have been completed. Preliminary results with the Illinois No. 6 coal cleaned by the Bechtel heptane/asphalt process indicate that this material is cohesive and difficult to fluidize. Studies of dune formation have been made with the Illinois No. 6 coal. These data provide information on the minimum velocity which will transport the particles. 11 refs., 18 figs.

Not Available

1990-01-01

351

Coal surface control for advanced physical fine coal cleaning technologies. Final report, September 19, 1988--August 31, 1992  

SciTech Connect

This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO{sub 2} emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R&D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

1992-12-31

352

Early maturation processes in coal.1 Part 1: Pyrolysis mass balances and structural evolution of coalified wood from the2  

E-print Network

Early maturation processes in coal.1 Part 1: Pyrolysis mass balances and structural evolution of coalified wood from the2 Morwell Brown Coal seam3 4 Elodie Salmon a, c , Françoise Behar a , François Lorant force21 field to simulate the thermal stress. The Morwell coal has been selected to study the thermal22

Paris-Sud XI, Université de

353

Coal liquefaction process streams characterization and evaluation: Analysis of coal-derived synthetic crude from HRI CTSL Run CC-15 and HRI Run CMSL-2  

SciTech Connect

Under subcontract from CONSOL Inc. (US DOE Contract No. DE-AC22-89PC89883), IIT Research Institute, National Institute for Petroleum and Energy Research applied a suite of petroleum inspection tests to two direct coal liquefactions net product oils produced in two direct coal liquefaction processing runs. Two technical reports, authored by NIPER, are presented here. The following assessment briefly describes the two coal liquefaction runs and highlights the major findings of the project. It generally is concluded that the methods used in these studies can help define the value of liquefaction products and the requirements for further processing. The application of these methods adds substantially to our understanding of the coal liquefaction process and the chemistry of coal-derived materials. These results will be incorporated by CONSOL into a general overview of the application of novel analytical techniques to coal-derived materials at the conclusion of this contract.

Sturm, G.P. Jr.; Kim, J.; Shay, J. [National Inst. for Petroleum and Energy Research, Bartlesville, OK (United States)

1994-01-01

354

Synthetic fuels handbook: properties, process and performance  

SciTech Connect

The handbook is a comprehensive guide to the benefits and trade-offs of numerous alternative fuels, presenting expert analyses of the different properties, processes, and performance characteristics of each fuel. It discusses the concept systems and technology involved in the production of fuels on both industrial and individual scales. Chapters 5 and 7 are of special interest to the coal industry. Contents: Chapter 1. Fuel Sources - Conventional and Non-conventional; Chapter 2. Natural Gas; Chapter 3. Fuels From Petroleum and Heavy Oil; Chapter 4. Fuels From Tar Sand Bitumen; Chapter 5. Fuels From Coal; Chapter 6. Fuels From Oil Shale; Chapter 7. Fuels From Synthesis Gas; Chapter 8. Fuels From Biomass; Chapter 9. Fuels From Crops; Chapter 10. Fuels From Wood; Chapter 11. Fuels From Domestic and Industrial Waste; Chapter 12. Landfill Gas. 3 apps.

Speight, J. [University of Utah, UT (United States)

2008-07-01

355

C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN  

SciTech Connect

Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.

Gerald P. Huffman

2004-03-31

356

C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen  

SciTech Connect

Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.

Gerald P. Huffman

2005-03-31

357

C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen  

SciTech Connect

Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of transportation fuel from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, Energy International, the Department of Defense, and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the first six months of the subject contract (DE-FC26-02NT-4159), from October 1, 2002 through March 31, 2003.

Gerald P. Huffman

2003-03-31

358

Fuel properties of bituminous coal and pyrolytic oil mixture  

NASA Astrophysics Data System (ADS)

Investigation on the thermal decomposition kinetics of coal-biooil slurry (CBS) fuel prepared at different ratios (100:0,70:30,60:40,0:100) was conducted using a Thermogravimetric Analyzer (TGA). The materials consisted of Clermont bituminous coal (Australia) and bio-oil (also known as pyrolytic oil) from the source of Empty Fruit Bunch (EFB) that was thermally converted by means of pyrolysis. Thermal decomposition of CBS fuel was performed in an inert atmosphere (50mL/min nitrogen) under non-isothermal conditions from room temperature to 1000C at heating rate of 10C/min. The apparent activation energy (Ea.) and pre-exponential factor (A) were calculated from the experimental results by using an Arrhenius-type kinetic model which first-order decomposition reaction was assumed. All kinetic parameters were tabulated based on the TG data obtained from the experiment. It was found that, the CBS fuel has higher reactivity than Clermont coal fuel during pyrolysis process, as the addition of pyrolytic oil will reduce the Ea values of the fuel. The thermal profiles of the mixtures showed potential trends that followed the characteristics of an ideal slurry fuel where high degradation rate is desirable. Among the mixture, the optimum fuel was found at the ratio of 60:40 of pyrolytic oil/coal mixtures with highest degradation rate. These findings may contribute to the development of a slurry fuel to be used in the vast existing conventional power plants.

Hamdan, Hazlin; Sharuddin, Munawar Zaman; Daud, Ahmad Rafizan Mohamad; Syed-Hassan, Syed Shatir A.

2014-10-01

359

Chemical cleaning of coal by molten caustic leaching after pretreatment by low-temperature devolatilization  

DOEpatents

Pretreatment of coal by devolatization at temperatures ranging from about 420.degree. C. to about 450.degree. C. for from about 10 minutes to about 30 minutes before leaching with molten caustic leads to a significant reduction in carbonate formation, greatly reducing the cost of cleaning coal on a per ton basis.

Chriswell, Colin D. (Slater, IA); Kaushik, Surender M. (Socorro, NM); Shah, Navin D. (Houston, TX); Markuszewski, Richard (Ames, IA)

1989-08-22

360

Coal and coal mine drainage. [Industrial wastes  

Microsoft Academic Search

A literature review of the effects of coal mining on hydrology and stream water quality is presented. The technology for abatement and control is considered. Regulatory activities are also discussed. Environmental assessments of acid mine drainage, coal cleaning processes, coal slurry pipelines and effluents from coal storage piles are given. Included are 67 references.

Olem

1982-01-01

361

Development and applications of clean coal fluidized bed technology  

SciTech Connect

Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

Eskin, N.; Hepbasli, A. [Ege University, Izmir (Turkey). Faculty of Engineering

2006-09-15

362

Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers  

SciTech Connect

This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO{sub x} emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O&M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO{sub x} removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system.

Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

1996-09-01

363

Emissions Resulting from the Full-Scale Cofiring of Pelletized Refuse-Derived Fuel and Coal  

E-print Network

Full-scale cofiring tests of binder-enhanced pellets of densified, refuse-derived fuel (dRDF) and high-sulfur coal were conducted during June and July of 1987 in Boiler #5 at Argonne National Laboratory. These tests were conducted with industry...

Ohlsson, O. O.; Daugherty, K.; Venables, B.

364

Western countries' neglect of clean coal research criticized  

SciTech Connect

Western governments have been criticized by the Paris-based International Energy Agency for not spending enough money on research into ways of reducing the environmental damage caused by burning coal to produce electricity. In the report on the energy research policies of its 20 member-countries - which include all the major Western industrialized nations apart from France - the agency says that there is still a substantial disparity between the declared policy of many governments of giving greatly increased emphasis to environmentally acceptable ways of using coal, and the modest sums devoted nationally to developing the appropriate technology. In particular, it points out that research into the use of coal to produce energy receives about the same amount of money as research into renewable energy sources - in each case, about 9% of the overall energy research budget of the IEA countries - despite the great difference in the present and short- to medium-term future contributions from these two broad energy options. ''Continuation of this situation is bound to erode the credibility of the recent re-endorsement by (IEA) Energy Ministers of a more vigorous drive towards the clean use of coal,'' the report says.

Dickson, D.

1986-03-14

365

R D for the storage, transport, and handling of coal-based fuels  

SciTech Connect

The product of several advanced physical coal cleaning processes is a dry, ultrafine coal (DUC), in the order of 10 microns mean mass diameter. To utilize this fuel commercially, cost-effective, environmentally safe systems must be provided for the storage, transport, and handling of this finely divided form of fuel. The objective of the project described herein is the development of total logistics systems for DUC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DUC for residential, commercial, and industrial uses. 20 figs.

Not Available

1991-01-01

366

33. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), ...  

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

33. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (right) Photographs taken by Joseph E.B. Elliot - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

367

77 FR 24673 - Grand Mesa, Uncompahgre and Gunnison National Forests; Colorado; Federal Coal Lease Modifications...  

Federal Register 2010, 2011, 2012, 2013, 2014

... Coal mining activities are vital to the local and regional economies. Coal from the North Fork Valley helps fuel clean coal technology and provide the USA with low-cost, reliable energy. Visual Resources--Removal of vegetation,...

2012-04-25

368

Advanced Coal Conversion Process Demonstration Project. Technical progress report, January 1, 1995--March 31, 1995  

SciTech Connect

This detailed report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project. This U.S. Department of Energy (DOE) Clean Coal Technology Project demonstrates an advanced thermal coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to high-quality, low-sulfur fuel. During this reporting period, the primary focus for the project was to expand market awareness and acceptability for the products and the technology. The use of covered hopper cars has been successful and marketing efforts have focused on this technique. Operational improvements are currently aimed at developing fines marketing systems, increasing throughput capacity, decreasing operation costs, and developing standardized continuous operator training. Testburns at industrial user sites were also conducted. A detailed process description; technical progress report including facility operations/plant production, facility testing, product testing, and testburn product; and process stability report are included. 3 figs., 8 tabs.

NONE

1996-06-01

369

Chemical and biological characterization of leachates from coal solid wastes. Final report Sep 76-Jun 79  

Microsoft Academic Search

The report gives results of the chemical and mineralogical characterization of coal solid wastes. The wastes included three Lurgi gasification ashes, mineral residues from the SRC-1 and H-Coal liquefaction processes, two chars, two coal-cleaning residues, and a fly-ash-and-water-quenched bottom ash (slag) from a coal-fired power plant. Leachates generated from the solid wastes at eight pH levels and under two different

R. A. Griffin; R. M. Schuller; J. J. Suloway; N. F. Shimp; W. F. Childers

1980-01-01

370

Process for minimizing solids contamination of liquids from coal pyrolysis  

DOEpatents

In a continuous process for recovery of liquid hydrocarbons from a solid carbonaceous material by pyrolysis of the carbonaceous material in the presence of a particulate source of heat, particulate contamination of the liquid hydrocarbons is minimized. This is accomplished by removing fines from the solid carbonaceous material feed stream before pyrolysis, removing fines from the particulate source of heat before combining it with the carbonaceous material to effect pyrolysis of the carbonaceous material, and providing a coarse fraction of reduced fines content of the carbon containing solid residue resulting from the pyrolysis of the carbonaceous material before oxidizing carbon in the carbon containing solid residue to form the particulate source of heat.

Wickstrom, Gary H. (Yorba Linda, CA); Knell, Everett W. (Los Alamitos, CA); Shaw, Benjamin W. (Costa Mesa, CA); Wang, Yue G. (West Covina, CA)

1981-04-21

371

Use of the GranuFlow Process in Coal Preparation Plants to Improve Energy Recovery and Reduce Coal Processing Wastes  

SciTech Connect

With the increasing use of screen-bowl centrifuges in today's fine coal cleaning circuits, a significant amount of low-ash, high-Btu coal can be lost during the dewatering step due to the difficulty in capturing coal of this size consist (< 100 mesh or 0.15mm). The GranuFlow{trademark} technology, developed and patented by an in-house research group at DOE-NETL, involves the addition of an emulsified mixture of high-molecular-weight hydrocarbons to a slurry of finesized coal before cleaning and/or mechanical dewatering. The binder selectively agglomerates the coal, but not the clays or other mineral matter. In practice, the binder is applied so as to contact the finest possible size fraction first (for example, froth flotation product) as agglomeration of this fraction produces the best result for a given concentration of binder. Increasing the size consist of the fine-sized coal stream reduces the loss of coal solids to the waste effluent streams from the screen bowl centrifuge circuit. In addition, the agglomerated coal dewaters better and is less dusty. The binder can also serve as a flotation conditioner and may provide freeze protection. The overall objective of the project is to generate all necessary information and data required to commercialize the GranuFlow{trademark} Technology. The technology was evaluated under full-scale operating conditions at three commercial coal preparation plants to determine operating performance and economics. The handling, storage, and combustion properties of the coal produced by this process were compared to untreated coal during a power plant combustion test.

Glenn A. Shirey; David J. Akers

2005-12-31

372

Appalachian Clean Coal Technology Consortium: Technical progress report, October 1--December 31, 1995  

SciTech Connect

In the dewatering project, two different approaches are taken. One approach involves displacing the water on the surface of coal by a hydrophobic substance that can be readily recovered and recycled. This novel concept, referred to as the Hydrophobic Dewatering (HD) process, is based on improved understanding of the surface chemistry of dewatering. The other approach is to use disposable dewatering substances in mechanical dewatering. The objectives of the proposed work are (1) to test the HD process on a variety of coals from the Appalachian coal fields, and (2) to identify suitable dewatering reagents that would enable mechanical dewatering to reduce the moisture to the levels satisfactory to electrical utilities and other coal users. The objective of the spiral separation project is to use computer modeling to develop better, more efficient spiral designs for coal cleaning. The fully-developed model will predict spiral performance based on variations in spiral profile, flow rate, and pitch. Specific goals are to: (1) design spirals capable of making separations at a specific gravity of 1.5, and (2) broaden the size range at which spirals make effective separations.

NONE

1996-04-23

373

Production of a pellet fuel from Illinois coal fines. Technical report, March 1--May 31, 1995  

SciTech Connect

The primary goal of this research is to produce a pellet fuel from low-sulfur Illinois coal fines which could burn with emissions of less than 1.8 lbs SO{sub 2}/10{sup 6} Btu in stoker-fired boilers. The significance of 1.8 lbs SO{sub 2}/10{sup 6} Btu is that in the Chicago (9 counties) and St. Louis (2 counties) metropolitan areas, industrial users of coal currently must comply with this level of emissions. For this effort, we will be investigating the use of fines from two Illinois mines which currently mine relatively low-sulfur reserves and that discard their fines fraction (minus 100 mesh). The research will involve investigation of multiple unit operations including column flotation, filtration and pellet production. The end result of the effort will allow for an evaluation of the commercial viability of the approach. Previously it has been decided that corn starch would be used as binder and a roller-and-die mill would be used for pellet manufacture. A quality starch binder has been identified and tested. To potentially lower binder costs, a starch that costs about 50% of the high quality starch was tested. Results indicate that the lower cost starch will not lower binder cost because more is required to produce a comparable quality pellet. Also, a petroleum in water emulsion was evaluated as a potential binder. The compound seemed to have adhesive properties but was found to be a poor binder. Arrangements have been made to collect a waste slurry from the mine previously described.

Rapp, D.; Lytle, J.

1995-12-31

374

Comprehensive report to Congress: Clean Coal Technology program: ENCOAL mild coal gasification project: A project proposed by ENCOAL Corporation  

SciTech Connect

This project involves the mild gasification of coal at moderate temperatures and near atmospheric pressure to produce two marketable products. Both products are new low-sulfur fuel forms. The high heating value, low-sulfur solid is called Process Derived Fuel (PDF). The low-sulfur, heavy-hydrocarbon liquid is called Coal Derived Liquid (CDL). The process chemically modifies the feed coal to create the two new fuel forms and also removes most of the moisture and some of the sulfur, depending on the sulfur form in the feed coal. The proposed demonstration plant would be put in service by the first quarter of 1992. The plant would be designed and operated as a small commercial facility and would be expected to produce sufficient quantities of PDF and CDL to conduct full-scale test burns of the products in industrial and utility boilers. There will be no waste water or toxic solid wastes generated by the demonstration plant. Source water requirements will have a very minimal environmental impact at the site. The plant could ultimately have a very favorable impact on sulfur dioxide (SO{sub 2}) emissions in the United States if the project is successful. ENCOAL has estimated that the new fuel forms, PDF and CDL, from one commercial plant using the LFC Technology would reduce SO{sub 2} emissions by about 160,000 tons per year when burned at utility customers plants. 5 figs., 1 tab.

Not Available

1990-06-01

375

Trace and major element pollution originating from coal ash suspension and transport processes.  

PubMed

Coal ash obtained by coal combustion in the "Nikola Tesla A" power plant in Obrenovac, near Belgrade, Yugoslavia, is mixed with water of the Sava river and transported to the dump. In order to assess pollution caused by leaching of some minor and major elements during ash transport through the pipeline, two sets of samples (six samples each) were subjected to a modified sequential extraction. The first set consisted of coal ash samples taken immediately after combustion, while the second set was obtained by extraction with river water, imitating the processes that occur in the pipeline. Samples were extracted consecutively with distilled water and a 1 M solution of KCl, pH 7, and the differences in extractability were compared in order to predict potential pollution. Considering concentrations of seven trace elements as well as five major elements in extracts from a total of 12 samples, it can be concluded that lead and cadmium do not present an environmental threat during and immediately after ash transport to the dump. Portions of zinc, nickel and chromium are released during the ash transport, and arsenic and manganese are released continuously. Copper and iron do not present an environmental threat due to element leaching during and immediately after the coal ash suspension and transport. On the contrary, these elements, as well as chromium, become concentrated during coal ash transport. Adsorbed portions of calcium, magnesium and potassium are also leached during coal ash transport. PMID:11341293

Popovic, A; Djordjevic, D; Polic, P

2001-04-01

376

Coal gasification: New challenge for the Beaumont rotary feeder  

NASA Technical Reports Server (NTRS)

The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

Stelian, J.

1977-01-01

377

Development of high energy density fuels from mild gasification of coal  

SciTech Connect

The overall objective of the program is the determination of the minimal processing requirements to produce High Energy Density Fuels (HEDF), meeting a minimal energy density of 130,000 Btu/gal (conventional jet fuels have energy densities in the vicinity of 115,000--120,000 Btu/gal) and having acceptable advanced fuel specifications in accordance with the three defined categories of HEDF. The program encompasses assessing current technology capability; selecting acceptable processing and refining schemes; and generating samples of advanced test fuels. A task breakdown structure was developed containing eight key tasks. This report summarizes the work that Amoco Oil Company (AOC), as key subcontractor, performed in the execution of Task 4, Proposed Upgrading Schemes for Advanced Fuel. The intent of the Task 4 study was to represent all the candidate processing options, that were either studied in the experimental efforts of Task 3 or were available from the prior art in the open literature, in a linear program (LP) model. The LP model would allow scaling of the bench-scale Task 3 results to commercial scale and would perform economic evaluations on any combination of the processes which might be used to make HEDF. Section 2.0 of this report summarizes the process and economic bases used. Sections 3.0 and 4.0 details the economics and processing sensitivities for HEDF production. 1 ref., 15 figs., 9 tabs.

Not Available

1990-10-01

378

Removal of organic and inorganic sulfur from Ohio coal by combined physical and chemical process. Final report  

SciTech Connect

This project consisted of three sections. In the first part, the physical cleaning of Ohio coal by selective flocculation of ultrafine slurry was considered. In the second part, the mild oxidation process for removal of pyritic and organic sulfur.was investigated. Finally, in-the third part, the combined effects of these processes were studied. The physical cleaning and desulfurization of Ohio coal was achieved using selective flocculation of ultrafine coal slurry in conjunction with froth flotation as flocs separation method. The finely disseminated pyrite particles in Ohio coals, in particular Pittsburgh No.8 seam, make it necessary to use ultrafine ({minus}500 mesh) grinding to liberate the pyrite particles. Experiments were performed to identify the ``optimum`` operating conditions for selective flocculation process. The results indicated that the use of a totally hydrophobic flocculant (FR-7A) yielded the lowest levels of mineral matters and total sulfur contents. The use of a selective dispersant (PAAX) increased the rejection of pyritic sulfur further. In addition, different methods of floc separation techniques were tested. It was found that froth flotation system was the most efficient method for separation of small coal flocs.

Attia, Y.A.; Zeky, M.El.; Lei, W.W.; Bavarian, F.; Yu, S. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

1989-04-28

379

Coal-fueled diesel locomotive test  

SciTech Connect

The biggest challenges to the development of a commercially-acceptable coal-fueled diesel-electric locomotive are integrating all systems into a working unit that can be operated in railroad service. This involves mainly the following three systems: (1) the multi-cylinder coal-fueled diesel engine, (2) the locomotive and engine controls, and (3) the CWS fuel supply system. Consequently, a workable 12-cylinder coal-fueled diesel engine was considered necessary at this stage to evolve the required locomotive support systems, in addition to gaining valuable multi-cylinder engine operating experience. The CWS fuel used during this project was obtained from Otisca, Inc. (Syracuse, NY). It was prepared from micronized and deashed Kentucky Blue Gem coal to 49.0% coal loading by weight, with less than 1% ash and 5 micron mean diameter particle size. Its higher heating value was analyzed at approximately 34630 kJ/k. Anti-agglomerating additive Triton X-114 was added to the CWS at GE Transportation Systems at 2% of coal weight. The nature of the Otisca CWS fuel makes it inherently more difficult to store, pump, and inject than diesel fuel, since concepts which govern Newtonian or normally viscous liquids do not apply entirely to CWS. Otisca CWS tends to be unstable and to settle in tanks and lines after a period of time, making it necessary to provide a means of agitation during storage. To avoid long term settling problems and to minimize losses, piping velocities were designed to be in the 60-90 m/min range.

Hsu, B.D.; McDowell, R.E.; Confer, G.L.; Basic, S.L.

1993-01-01

380

Selective flotation of inorganic sulfides from coal  

DOEpatents

Pyritic sulfur is removed from coal or other carbonaceous material through the use of humic acid as a coal flotation depressant. Following the removal of coarse pyrite, the carbonaceous material is blended with humic acid, a pyrite flotation collector and a frothing agent within a flotation cell to selectively float pyritic sulfur leaving clean coal as an underflow. 1 fig., 2 tabs.

Miller, K.J.; Wen, Wu-Wey

1988-05-31

381

Selective flotation of inorganic sulfides from coal  

DOEpatents

Pyritic sulfur is removed from coal or other carbonaceous material through the use of humic acid as a coal flotation depressant. Following the removal of coarse pyrite, the carbonaceous material is blended with humic acid, a pyrite flotation collector and a frothing agent within a flotation cell to selectively float pyritic sulfur leaving clean coal as an underflow.

Miller, Kenneth J. (Floreffe, PA); Wen, Wu-Wey (Murrysville, PA)

1989-01-01

382

Upgraded Coal Interest Group  

SciTech Connect

The Upgraded Coal Interest Group (UCIG) is an EPRI 'users group' that focuses on clean, low-cost options for coal-based power generation. The UCIG covers topics that involve (1) pre-combustion processes, (2) co-firing systems and fuels, and (3) reburn using coal-derived or biomass-derived fuels. The UCIG mission is to preserve and expand the economic use of coal for energy. By reducing the fuel costs and environmental impacts of coal-fired power generation, existing units become more cost effective and thus new units utilizing advanced combustion technologies are more likely to be coal-fired.

Evan Hughes

2009-01-08

383

Micronized coal-fired retrofit system for SO{sub x} reduction Krakow clean fossil fuels and energy efficiency program. Final report  

SciTech Connect

This report describes results of a technical, financial and environmental assessment study for a project, which would have included a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex; Krzeszowice, Poland. Project site is about 20 miles west of Krakow, Poland. During the project study period, PHRO utilized 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers burn a high-sulfur content heavy crude oil, called mazute, The project study was conducted during a period extended from March 1996 through February 1997. For size orientation, the PHRO Greenhouse complex grows a variety of vegetables and flowers for the Southern Poland marketplace. The greenhouse area under glass is very large and equivalent to approximately 50 football fields, The new micronized coal fired boiler would have: (1) provided a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduced sulfur dioxide air pollution emissions, while satisfying new Polish air regulations, and (3) provided attractive savings to PHRO, based on the quantity of displaced oil.

NONE

1997-04-01

384

Process for removal of mineral particulates from coal-derived liquids  

DOEpatents

Suspended mineral solids are separated from a coal-derived liquid containing the solids by a process comprising the steps of: (a) contacting said coal-derived liquid containing solids with a molten additive having a melting point of 100.degree.-500.degree. C. in an amount of up to 50 wt. % with respect to said coal-derived liquid containing solids, said solids present in an amount effective to increase the particle size of said mineral solids and comprising material or mixtures of material selected from the group of alkali metal hydroxides and inorganic salts having antimony, tin, lithium, sodium, potassium, magnesium, calcium, beryllium, aluminum, zinc, molybdenum, cobalt, nickel, ruthenium, rhodium or iron cations and chloride, iodide, bromide, sulfate, phosphate, borate, carbonate, sulfite, or silicate anions; and (b) maintaining said coal-derived liquid in contact with said molten additive for sufficient time to permit said mineral matter to agglomerate, thereby increasing the mean particle size of said mineral solids; and (c) recovering a coal-derived liquid product having reduced mineral solids content. The process can be carried out with less than 5 wt. % additive and in the absence of hydrogen pressure.

McDowell, William J. (Knoxville, TN)

1980-01-01

385

Apparatus and process for recovering nuclear fuel from scrap material  

Microsoft Academic Search

A process for recovering compounds of enriched nuclear fuel from scrap materials is disclosed. The process yields an acid solution with the nuclear fuel dissolved therein. Except for spent filter media, the scrap materials are calcined to produce an oxidized material, which is reduced to a particulate material and leached in an acid bath that contains some recycled acid to

L. A. Divins; L. E. Short

1979-01-01

386

Brazing as a Means of Sealing Ceramic Membranes for use in Advanced Coal Gasification Processes  

SciTech Connect

Coal is potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong Y.

2006-01-02

387

Brazing as a Means of Sealing Ceramic Membranes for Use in Advanced Coal Gasification Processes  

SciTech Connect

Coal is a potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong

2006-01-31

388

Pd/activated carbon sorbents for mid-temperature capture of mercury from coal-derived fuel gas.  

PubMed

Higher concentrations of Hg can be emitted from coal pyrolysis or gasification than from coal combustion, especially elemental Hg. Highly efficient Hg removal technology from coal-derived fuel gas is thus of great importance. Based on the very excellent Hg removal ability of Pd and the high adsorption abilities of activated carbon (AC) for H?S and Hg, a series of Pd/AC sorbents was prepared by using pore volume impregnation, and their performance in capturing Hg and H?S from coal-derived fuel gas was investigated using a laboratory-scale fixed-bed reactor. The effects of loading amount, reaction temperature and reaction atmosphere on Hg removal from coal-derived fuel gas were studied. The sorbents were characterized by N? adsorption, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results indicated that the efficiency of Hg removal increased with the increasing of Pd loading amount, but the effective utilization rate of the active component Pd decreased significantly at the same time. High temperature had a negative influence on the Hg removal. The efficiency of Hg removal in the N?-H?S-H?-CO-Hg atmosphere (simulated coal gas) was higher than that in N?-H?S-Hg and N?-Hg atmospheres, which showed that H? and CO, with their reducing capacity, could benefit promote the removal of Hg. The XPS results suggested that there were two different ways of capturing Hg over sorbents in N?-H?S-Hg and N?-Hg atmospheres. PMID:25079999

Li, Dekui; Han, Jieru; Han, Lina; Wang, Jiancheng; Chang, Liping

2014-07-01

389

Process for the production of ethylene and other hydrocarbons from coal  

DOEpatents

A process for the production of economically significant amounts of ethyl and other hydrocarbon compounds, such as benzene, from coal is disclosed wherein coal is reacted with methane at a temperature in the approximate range of 500.degree. C. to 1100.degree. C. at a partial pressure less than about 200 psig for a period of less than 10 seconds. Ethylene and other hydrocarbon compounds may be separated from the product stream so produced, and the methane recycled for further production of ethylene. In another embodiment, other compounds produced, such as by-product tars, may be burned to heat the recycled methane.

Steinberg, Meyer (Huntington Station, NY); Fallon, Peter (East Moriches, NY)

1986-01-01

390

Advanced coal conversion process demonstration. Progress report, January 1, 1992--March 31, 1992  

SciTech Connect

This report contains a description of technical progress made on the Advanced Coal Conversion Process Demonstration Project (ACCP). This project will demonstrate an advanced thermal coal drying process coupled with physical cleaning techniques to upgrade high-moisture, low-rank coals to produce a high-quality, low-sulfur fuel. The coal will be processed through two vibrating fluidized bed reactors that will remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After drying, the coal will be put through a deep-bed stratifier cleaning process effect separation of the pyrite rich ash. The process will enhance low-rank western coals, usually with a moisture content of 25--55%, sulfur content of 0.5--1.5%, and heating value of 5500--9000 Btu/lb by producing a stable, upgraded coal product with a moisture content as low as 1%, sulfur content as low as 0.3%, and heating value up to 12,0 00 Btu/lb. The 45 ton/hr unit will be located adjacent to a unit train loadout facility at Western Energy Company`s Rosebud coal mine near the town of Colstrip in southeastern Montana. The demonstration plant is sized at about one-tenth the projected throughput of a multiple processing train commercia; facility. The demonstration drying and cooling equipment is currently commercial size.

NONE

1992-05-01

391

Innovative clean coal technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Fourth quarterly progress report  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe, there are numerous technical uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur US coal.

NONE

1992-12-31

392

Innovative Clean Coal Technology (ICCT): Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO[sub x]) emissions from high-sulfur coal-fired boilers  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO[sub x]) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO[sub x] to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur, coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO[sub 2] and SO[sub 3] and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high-sulfur US coal. The demonstration will be performed at Gulf Power Company's Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida.

Not Available

1992-11-01

393

Innovative Clean Coal Technology (ICCT): Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Third quarterly technical progress report 1992  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur, coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3} and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high-sulfur US coal. The demonstration will be performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida.

Not Available

1992-11-01

394

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction technology for the control of nitrogen oxide emissions from high-sulfur coal-fired boilers. First and second quarterly technical progress reports, [January--June 1995]. Final report  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia (NH{sub 3}) into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor containing a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. (3) performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur US coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW nameplate capacity) near Pensacola, Florida. The project is funded by the US Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing all aspects of this project.

NONE

1995-12-31

395

Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 1. Final report  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO.) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO. to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal- fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: 1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels. 2) performance of the technology and effects on the balance-of- plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. 3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacturer under typical high-sulfur coal-fired utility operating conditions. These uncertainties were explored by operating nine small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. In addition, the test facility operating experience provided a basis for an economic study investigating the implementation of SCR technology.

NONE

1996-10-01

396

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, October 1993--December 1993  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal.

NONE

1995-06-01

397

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1994  

SciTech Connect

The objective of this project is to demonstrate and evaluate commercially available selective catalytic reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. Coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and European gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida. The project is funded by the U.S. Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro