Science.gov

Sample records for clean fuel from coal process

  1. Lummus clean fuels from coal

    SciTech Connect

    Gantt, J.E.; Hefferan, J.K.; Chorba, W.F.; Schachtschneider, A.B.; Schulze, J.R.

    1980-12-01

    This report compares two direct, catalytic, hydroliquefaction processes - H-Coal and Lummus Clean Fuels From Coal (LCFFC). These processes are compared for two sets of operating conditions. In the first, the reactors are operated to produce a product suitable for use as fuel oil (fuel oil mode). In the second, the operating conditions are more severe, so the resulting product slates more closely resemble crude oil (syncrude mode). The comparisons are performed using conceptual designs based on single point run data, with a design basis of 25,000 tpd (moisture-free basis) of Illinois No. 6 coal. Although all cost comparisons are well within the estimated 25% accuracy of the estimates, LCFFC shows generally lower costs. Three types of economic evaluation are performed: computation of internal rate of return (IRR) with product values set to estimated market value, computation of overall average product cost ($/MM Btu) with the discount rate set at 20%, and calculation of average product cost with naphtha credited at estimated market value and the discount rate set at 20%. H-Coal has a lower cost only in the fuel oil mode analysis with naphtha valued at market price. The processes are also compared with respect to the potential for commercialization and anticipated operability differences. It is concluded that the lower hydrogen content of LCFFC product may offset its advantage of lower cost if it is used as refinery feed, and that the design of the LCFFC reactor may make it harder to control. Suggestions for future research are presented.

  2. Process for clean-burning fuel from low-rank coal

    DOEpatents

    Merriam, Norman W. (Laramie, WY); Sethi, Vijay (Laramie, WY); Brecher, Lee E. (Laramie, WY)

    1994-01-01

    A process for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage.

  3. Process for clean-burning fuel from low-rank coal

    DOEpatents

    Merriam, N.W.; Sethi, V.; Brecher, L.E.

    1994-06-21

    A process is described for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage. 1 fig.

  4. Coal cleaning process

    SciTech Connect

    Kindig, J.K.

    1994-01-11

    Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery. Magnetite recovery is in specially designed recovery units, based on particle size, with final separation in a rougher-cleaner-scavenger circuit of magnetic drum separators incorporating a high strength rare earth magnet. 12 figs.

  5. CRITERIA FOR ASSESSMENT OF ENVIRONMENTAL POLLUTANTS FROM COAL CLEANING PROCESSES

    EPA Science Inventory

    The report describes the development of criteria for assessing environmental pollutants associated with coal cleaning processes. The primary problem concerns emissions of pollutants to all three media--air, water, and land--and assessing their effects on humans and the environmen...

  6. Comprehensive report to Congress Clean Coal Technology Program: Prototype commercial coal/oil co-processing plant: A project proposed by Ohio Ontario Clean Fuels, Inc

    SciTech Connect

    Not Available

    1987-10-01

    The Ohio Ontario Clean Fuels, Inc., project will demonstrate a technology that produces clean liquid fuels from high-sulfur, high-nitrogen, Ohio bituminous coal, and poor-quality petroleum residuum. This project is intended to demonstrate the technical, environmental, and economic advantages of co-processing coal and residuum oil versus the utilization of these resources separately. The prototype commercial plant for this demonstration will produce approximately 7250 barrels per day (BPD) of middle distillate and 4,500 BPD of naphtha for a total liquid fuel production of 11,750 BPD. Other fuel products include approximately 340 BPD of propane, 190 BPD of butane, and 185 tons per day (TPD) of flaked bottoms. Other products also include 57 TPD of sulfur and 14 TPD of ammonia. The main feed materials for this facility will be 800 TPD of high-sulfur Ohio No. 5/6 coal and 8675 BPD of Cold Lake heavy crude oil. The demonstration will be conducted at the partially utilized site of a currently active steel distribution facility. This site is serviced by oil and gas pipelines and other important utilities. Milestone schedule is presented for the project which extends for eighty-six months.

  7. An advanced physical coal cleaning process

    SciTech Connect

    Wang, Z.; Zhu, S.; Jiang, Z.Y.; Fu, X.

    1994-12-31

    Physical processes for deep-cleaning of coal have been developed, the application of which depends to a large extent upon their economic feasibility; the determinate factors are the cost of ultra-fine grinding to attain necessary liberation of locked mineral from the coal matrix and the cost of reagents consumed to effect separation of micronized coal and mineral particles in aqueous suspension. Modified stirred ball mill has been found to be the promising equipment for ultra-fine coal grinding with both low energy and metal consumption. Selective flocculation-flotation process, as given in the paper presented at the last Conference, is technically feasible for preparation of ultra-clean coal. Recent work has indicated that the reagent consumption can be further reduced to a level proximating that in conventional coal flotation, being more economic feasible for its applications. Ultra-clean coals have been recovered by this process from conventional coal concentrate or low-ash raw coal. It can also be applied to process middling product from a coal preparation plant for additional concentrate extracted at very high yield. For metallurgical coal with difficult washability or high content of middling fractions, the advent of this process will be attractive in both technically and economically.

  8. Integrated coal cleaning, liquefaction, and gasification process

    DOEpatents

    Chervenak, Michael C. (Pennington, NJ)

    1980-01-01

    Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

  9. Clean power generation from coal

    SciTech Connect

    Butler, J.W.; Basu, P.

    2007-09-15

    The chapter gives an overview of power generation from coal, describing its environmental impacts, methods of cleaning coal before combustion, combustion methods, and post-combustion cleanup. It includes a section on carbon dioxide capture, storage and utilization. Physical, chemical and biological cleaning methods are covered. Coal conversion techniques covered are: pulverized coal combustion, fluidized-bed combustion, supercritical boilers, cyclone combustion, magnetohydrodynamics and gasification. 66 refs., 29 figs., 8 tabs.

  10. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-01-18

    This project is a step in the Department of Energy's program to show that ultra-clean fuel can be produced from selected coals and that the fuel will be a cost-effective replacement for oil and natural gas now fueling boilers in this country. The replacement of premium fossil fuels with coal can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the ultra-clean coal. The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term commercial integration of advanced fine coal cleaning technologies in new or existing coal preparation plants for economically and efficiently processing minus 28-mesh coal fines. A third objective is to determine the distribution of toxic trace elements between clean coal and refuse when applying the advance column flotation and selective agglomeration technologies. The project team consists of Amax Research Development Center (Amax R D), Amax Coal industries, Bechtel Corporation, Center for Applied Energy Research (CAER) at the University of Kentucky, and Arcanum Corporation.

  11. Spectrophotometric determination of iron in process samples from the chemical cleaning of coal.

    PubMed

    Chriswell, C D; Richardson, R G; Markuszewski, R

    1986-08-01

    Iron is removed during the desulphurization and demineralization of coal by a chemical cleaning process utilizing a mixture of molten sodium hydroxide and potassium hydroxide. When 1,10-phenanthroline is used for spectrophotometric determination of the iron in the various caustic, aqueous and acidic process streams, organic materials leached from the coal by the molten caustic interfere with the colour-forming reaction. Pre-oxidation of the samples with potassium persulphate has proved to be an effective means of removing the interfering organic material before the iron determination. PMID:18964172

  12. Clean fuels from biomass

    NASA Technical Reports Server (NTRS)

    Hsu, Y.-Y.

    1976-01-01

    The paper discusses the U.S. resources to provide fuels from agricultural products, the present status of conversion technology of clean fuels from biomass, and a system study directed to determine the energy budget, and environmental and socioeconomic impacts. Conversion processes are discussed relative to pyrolysis and anaerobic fermentation. Pyrolysis breaks the cellulose molecules to smaller molecules under high temperature in the absence of oxygen, wheras anaerobic fermentation is used to convert biomass to methane by means of bacteria. Cost optimization and energy utilization are also discussed.

  13. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  14. An evaluation of deeply-cleaned coals as industrial boiler fuels

    SciTech Connect

    Miller, B.G.; Wincek, R.T.; Scaroni, A.W.

    1999-07-01

    AMAX Research and Development Center (AMAX) recently conducted a program for the US Department of Energy (DOE) in which processes for preparing ultra-clean coal were developed (Jha et al., 1997). The coal cleaning methods targeted were advanced column flotation and selective agglomeration. The goal was to develop a coal-based fuel, preferably a coal-water slurry fuel (CWSF), that would be a viable alternative to fuel oil or natural gas in industrial and utility boilers, and would also be appropriate for advanced combustion systems that are under development. Additional objectives were to develop near-term applications of the advanced coal cleaning technologies in new or existing coal preparation plants in order to efficiently process minus 28 mesh fines and convert them into marketable products, and to determine the extent of removal of toxic trace elements from coal by the advanced cleaning technologies. AMAX cleaned three coals in an integrated advanced column flotation and selective agglomeration process development unit. The coals were from the Taggart (Virginia), Indiana VII (Indiana) and Hiawatha (Utah) seams. As a complement to the AMAX program, Penn State is evaluating the deeply-cleaned coals as industrial boiler fuels. Specifically, the handling characteristics, combustion performance, and trace element emissions of the coals are being determined. The coals are being tested in demonstration (20 million Btu/h) and research (2 million Btu/h) boilers as part of a Penn State/DOE project characterizing trace element emissions from coal-fired industrial boilers. This paper will discuss the atomization characteristics and combustion performance (in the demonstration boiler) in a 1 ton/h filter cake re-entrainment circuit. In addition, the combustion performance of the ultra-clean CWSFs is compared to that of other CWSFs prepared in Penn State's 1 ton/h single and double-stage grinding circuit.

  15. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-08-28

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction and operation of 2 t/hr process development unit (PDU). This report represents the findings of the PDU Advanced Column Flotation Testing and Evaluation phase of the program and includes a discussion of the design and construction of the PDU. Three compliance steam coals, Taggart, Indiana VII and Hiawatha, were processed in the PDU to determine performance and design parameters for commercial production of premium fuel by advanced flotation. Consistent, reliable performance of the PDU was demonstrated by 72-hr production runs on each of the test coals. Its capacity generally was limited by the dewatering capacity of the clean coal filters during the production runs rather than by the flotation capacity of the Microcel column. The residual concentrations of As, Pb, and Cl were reduced by at least 25% on a heating value basis from their concentrations in the test coals. The reduction in the concentrations of Be, Cd, Cr, Co, Mn, Hg, Ni and Se varied from coal to coal but the concentrations of most were greatly reduced from the concentrations in the ROM parent coals. The ash fusion temperatures of the Taggart and Indiana VII coals, and to a much lesser extent the Hiawatha coal, were decreased by the cleaning.

  16. CFBC evaluation of fuels processed from Illinois coals. Technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Rajan, S.

    1992-08-01

    The main thrust of this research project is the combustion testing and evaluation of two fuels processed from Illinois high sulfur coals. These fuels are (a) flotation slurry fuel beneficiated from coal fines containing 30% and 80% solids, and (b) coal-sorbent pellets made from coal fines using corn starch as a binder. Combustion data from these two fuels are to be compared with corresponding data obtained from a standard coal from the IBCSP coal bank. Parameters to be evaluated are SO{sub 2}, NO{sub x} emissions, combustion efficiency and ash composition, insofar as its influences disposal techniques. During the last quarter, the equipment was serviced and brought on line, and combustion tests were initiated.

  17. Process for the production of fuel gas from coal

    DOEpatents

    Patel, Jitendra G. (Bolingbrook, IL); Sandstrom, William A. (Chicago, IL); Tarman, Paul B. (Elmhurst, IL)

    1982-01-01

    An improved apparatus and process for the conversion of hydrocarbonaceous materials, such as coal, to more valuable gaseous products in a fluidized bed gasification reaction and efficient withdrawal of agglomerated ash from the fluidized bed is disclosed. The improvements are obtained by introducing an oxygen containing gas into the bottom of the fluidized bed through a separate conduit positioned within the center of a nozzle adapted to agglomerate and withdraw the ash from the bottom of the fluidized bed. The conduit extends above the constricted center portion of the nozzle and preferably terminates within and does not extend from the nozzle. In addition to improving ash agglomeration and withdrawal, the present invention prevents sintering and clinkering of the ash in the fluidized bed and permits the efficient recycle of fine material recovered from the product gases by contacting the fines in the fluidized bed with the oxygen as it emanates from the conduit positioned within the withdrawal nozzle. Finally, the present method of oxygen introduction permits the efficient recycle of a portion of the product gases to the reaction zone to increase the reducing properties of the hot product gas.

  18. CFBC evaluation of fuels processed from Illinois coals. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Rajan, S.

    1992-12-31

    The fuels studied in this project are (a) flotation slurry fuel beneficiated from coal fines at various stages of the cleaning process and (b) coal-sorbent pellets made from the flotation concentrate of the same beneficiation process using corn starch as binder. These fuels are investigated in a 4-inch internal diameter circulating fluidized bed combustor (CFBC). The combustion experiments demonstrated that the three coal-water slurry fuels and the pellet fuel could burn well in the CFBC unit. The combustion tests showed that the combustion efficiency of the slurry fuels and the pellets were quite comparable with that of the standard coal in the range of 91--98%. Sulfur dioxide emissions in lbs per million Btu from the slurry fuels were low enough to satisfy EPA emissions requirements with Ca/S ratios of 1.5 or less. At these low Ca/S ratios, the slurry fuels and the pellet emitted less SO{sub 2} than the standard coal. Increasing the Ca/S ratios showed that the standard coal SO{sub 9} emissions reduced at a faster rate than the SO{sub 2} emissions from the pellet and slurry fuels, because of the more efficient dispersion and gas-solid contact of the standard coal particles. Oxides of nitrogen emissions were generally on the order of 0.3 lbs per million Btu from the slurry fuels under the conditions of the present tests, while that from the pellets were between 0.6 to 0.75 lbs per million Btu depending on bed temperature. In comparison, the oxides of nitrogen emissions from the standard coal varied from 0.5 to 0.8 lbs per million Btu in the bed temperature range of 1475--1625{degrees}F.

  19. Development of the chemical and electrochemical coal cleaning (CECC) process

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  20. CFBC evaluation of fuels processed from Illinois coals. Final technical report, September 1, 1991--November 10, 1992

    SciTech Connect

    Rajan, S.

    1992-12-31

    The fuels studied in this project are (a) three flotation slurry fuels beneficiated from coal fines at various stages of the cleaning process and (b) coal-sorbent pellets made from the flotation concentrate of the same beneficiation process using corn starch as binder, (c) a run-of-mine Illinois No. 5 coal. Combustion data such as SO{sub 2}, NO{sub x} emissions, combustion efficiency and ash mineral matter analyses from the slurry and pellet fuels are compared with similar parameters from the reference coal burnt under similar conditions of bed temperature and fluidization velocity. The combustion tests performed in a 4 in. internal diameter CFBC showed that the combustion efficiency of the slurry fuels and the pellets were quite comparable with that of the standard coal in the range of 91--98%. Sulfur dioxide emissions in lbs per million Btu from the slurry fuels were low enough to satisfy EPA emissions requirements with Ca/S ratios of 1.5 or less. Oxides of nitrogen emissions were generally on the order of 0.3 lbs per million Btu from the slurry fuels under the conditions of the present tests, while that from the pellets were between 0.6 to 0.75 lbs per million Btu depending on bed temperature.

  1. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES; MASTER TEST PLAN

    EPA Science Inventory

    The report gives a master test plan, presenting the objectives and general structure of a field testing program designed for an environmental source assessment of coal cleaning processes. The report, to be used to prepare test plans for individual coal cleaning sites, reflects th...

  2. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 1, October--December 1992

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-01-18

    This project is a step in the Department of Energy`s program to show that ultra-clean fuel can be produced from selected coals and that the fuel will be a cost-effective replacement for oil and natural gas now fueling boilers in this country. The replacement of premium fossil fuels with coal can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the ultra-clean coal. The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term commercial integration of advanced fine coal cleaning technologies in new or existing coal preparation plants for economically and efficiently processing minus 28-mesh coal fines. A third objective is to determine the distribution of toxic trace elements between clean coal and refuse when applying the advance column flotation and selective agglomeration technologies. The project team consists of Amax Research & Development Center (Amax R&D), Amax Coal industries, Bechtel Corporation, Center for Applied Energy Research (CAER) at the University of Kentucky, and Arcanum Corporation.

  3. ENGINEERING DEVELOPMENT OF ADVANCED PHYSICAL FINE COAL CLEANING FOR PREMIUM FUEL APPLICATIONS

    SciTech Connect

    none,

    1997-06-01

    Bechtel, together with Amax Research and Development Center (Amax R&D), has prepared this study which provides conceptual cost estimates for the production of premium quality coal-water slurry fuel (CWF) in a commercial plant. Two scenarios are presented, one using column flotation technology and the other the selective agglomeration to clean the coal to the required quality specifications. This study forms part of US Department of Energy program "Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications," (Contract No. DE-AC22- 92PC92208), under Task 11, Project Final Report. The primary objective of the Department of Energy program is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to stable and highly loaded CWF. The fuels should contain less than 2 lb ash/MBtu (860 grams ash/GJ) of HHV and preferably less than 1 lb ash/MBtu (430 grams ash/GJ). The advanced fine coal cleaning technologies to be employed are advanced column froth flotation and selective agglomeration. It is further stipulated that operating conditions during the advanced cleaning process should recover not less than 80 percent of the carbon content (heating value) in the run-of-mine source coal. These goals for ultra-clean coal quality are to be met under the constraint that annualized coal production costs does not exceed $2.5 /MBtu ($ 2.37/GJ), including the mine mouth cost of the raw coal. A further objective of the program is to determine the distribution of a selected suite of eleven toxic trace elements between product CWF and the refuse stream of the cleaning processes. Laboratory, bench-scale and Process Development Unit (PDU) tests to evaluate advanced column flotation and selective agglomeration were completed earlier under this program with selected coal samples. A PDU with a capacity of 2 st/h was designed by Bechtel and installed at Amax R&D, Golden, Colorado by Entech Global for process evaluation tests. The tests successfully demonstrated the capability of advanced column flotation as well as selective agglomeration to produce ultra-clean coal at specified levels of purity and recovery efficiency. Test results and the experience gained during the operation of the PDU have provided valuable insights into the processes studied. Based on the design data obtained from the test work and a set of project design criteria, two sets of conceptual designs for commercial CWF production plants have been developed, one using column flotation and the other using selective agglomeration process. Using these designs, Capital as well as Operating and Maintenance (O&M) cost estimates for the plants have been compiled. These estimates have then been used to derive the annualized cost of production of premium CWF on a commercial scale. Further, a series of sensitivity analysis have been completed to evaluate the effects of variations in selected cost components and process parameters on the overall economics of premium fuel production

  4. Characterization of air toxics emissions from coal-fired power plant and Clean Coal Technology process configurations

    SciTech Connect

    Sarkus, T.A.; Schmidt, C.E.; Hargis, R.A.; Brown, T.D.

    1994-12-31

    The US Department of Energy`s Pittsburgh Energy Technology Center is coordinating air toxics studies at eight power plant locations and 15 Clean Coal Technology project sites. Measurements span a wide variety of trace metal, inorganic, semi-volatile and volatile organic, and radionuclide substances. Sampling episodes and laboratory analysis have already been completed for several facilities. This survey paper summarizes the results to date, and describes the potential ramifications of these data under Title III of the Clean Air Act Amendments of 1990.

  5. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES. SECOND ANNUAL REPORT

    EPA Science Inventory

    The report describes the second year's work for EPA by Battelle's Columbus Laboratories on an environmental assessment of coal cleaning processes. Program activities included systems studies, data acquisition, and general program support. (1) Systems studies have been directed at...

  6. Clean and Secure Energy from Coal

    SciTech Connect

    Smith, Philip; Davies, Lincoln; Kelly, Kerry; Lighty, JoAnn; Reitze, Arnold; Silcox, Geoffrey; Uchitel, Kirsten; Wendt, Jost; Whitty, Kevin

    2014-08-31

    The University of Utah, through their Institute for Clean and Secure Energy (ICSE), performed research to utilize the vast energy stored in our domestic coal resources and to do so in a manner that will capture CO2 from combustion from stationary power generation. The research was organized around the theme of validation and uncertainty quantification (V/UQ) through tightly coupled simulation and experimental designs and through the integration of legal, environment, economics and policy issues. The project included the following tasks: Oxy-Coal Combustion To ultimately produce predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. High-Pressure, Entrained-Flow Coal Gasification To ultimately provide a simulation tool for industrial entrained-flow integrated gasification combined cycle (IGCC) gasifier with quantified uncertainty. Chemical Looping Combustion (CLC) To develop a new carbon-capture technology for coal through CLC and to transfer this technology to industry through a numerical simulation tool with quantified uncertainty bounds. Underground Coal Thermal Treatment To explore the potential for creating new in-situ technologies for production of synthetic natural gas (SNG) from deep coal deposits and to demonstrate this in a new laboratory-scale reactor. Mercury Control To understand the effect of oxy-firing on the fate of mercury. Environmental, Legal, and Policy Issues To address the legal and policy issues associated with carbon management strategies in order to assess the appropriate role of these technologies in our evolving national energy portfolio. Validation/Uncertainty Quantification for Large Eddy Simulations of the Heat Flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility To produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers.

  7. Novel Intergrated Process to Process to Produce Fuels from Coal and Other Carbonaceous Feedstocks

    SciTech Connect

    Andrew Lucero

    2009-03-25

    BioConversion Technology, LLC has developed a novel gasifier design that produces a clean, medium to high BTU synthesis gas that can be utilized for a variety of applications. The staged, indirectly heated design produces high quality synthesis gas without the need for costly pure oxygen. This design also allows for extreme flexibility with respect to feedstocks (including those with high moisture contents) in addition to high throughputs in a small gasifier footprint. A pilot scale testing project was proposed to assist BCT with commercializing the process. A prototype gasifier constructed by BCT was transported to WRI for installation and testing. After troubleshooting, the gasifier was successfully operated with both coal and biomass feedstocks. Instrument upgrades are recommended for further testing.

  8. COMBUSTION CHARACTERIZATION OF COAL-WATER SLURRY FUEL PREPARED FROM PLANT COAL AND RECOVERED COAL FINES

    SciTech Connect

    Houshang Masudi, Ph.D.

    1997-07-01

    In the process of coal cleaning operations, a significant amount of coal is washed away as waste into the ponds. Clearly, such a large quantity of dumped coal fines has a detrimental effect on the environment. This investigation presents in innovative approach to recover and utilize waste coal fines from the preparation plant effluent streams and tailing ponds. Due to the large moisture content of the recovered coal fines, this study is focused on the utilization of coal fines in the coal-water slurry fuel (CWSF). The CWSF consists of 53.3% weight solids with a viscosity of less than 500 centipoise and 80-90% of solids passing 200 mesh. The 53.3% weight solids constitute a blend of 15% effluent recovered coal fines and 85% clean coal. It is the authors premise that a blend of plant coal and recovered waste coal fines can be used to produce a coal-water slurry fuel with the desired combustion characteristics required by the industry. In order to evaluate these characteristics the coal-water slurry fuel is fired in a test furnace at three firing rates (834,330 Btu/hr, 669,488 Btu/hr and 508,215 Btu/hr) with three different burner settings for each firing rate. Combustion tests were conducted to determine the range of secondary air swirl required to maintain a stable combustion flame. Results obtained during the flame stability testing show no significant effect of swirl settings on Nox, SO2 and CO2 for three combustion tests (834, 330 Btu/hr, 669, 488 Btu/hr, 508 215 Btu/hr). At each of the two higher firing rates, combustion was relatively complete regardless of swirl settings, therefore, burner settings may be adjusted to provide a visually stable flame without concern for higher carbon in ash as a function of burner settings. The parameters affecting flame stability are mainly coal particle size, volatile matter, ash content and excess air. Tests conducted at three different locations (top, Middle, Bottom) revealed that the gaseous concentrations such as Nox, SO2 and CO2 were a function of residence time for each of the firing rates. Effect of swirl settings on Nox for three firing rates were investigated. It was found that the variation of Nox concentrations with respect to the change in swirl numbers was significant. But, the variation of Nox Concentration with respect to firing rates was found to be consistent with the increase in firing rates. The flame stability was accessed by the visual observation of the flame with relation to the burner quarl.

  9. Microbial conversion of coals to clean fuel forms

    SciTech Connect

    Barik, S.; Isbister, J.; Hawley, B.; Forgacs, T.; Reed, L.; Anspach, G.; Middaugh, T.

    1988-01-01

    Anaerobic cultures have been used for the production of methane and alcohols from coal. Cultures were adapted from natural inocula collected from sources such as sewage sludge and horse manure. A 1% (w/v) slurry of leonardite, lignite, or subbituminous coal was used in the incubations. Methane was produced from all cultures, including some untreated coals, to a greater extent than in control cultures. Over several months of adaptation, methane production capacity increased considerably. Volatile fatty acids (VFAs) were identified as intermediates in the conversion of coal to methane. A proposed scheme for the conversion is breakdown of the coal polymer by a series of organisms and metabolism of the fragments to methane precursors such as VFAs. A mixture of short chain alcohols was produced by cultures grown in the presence of methane inhibitors. These cultures after prolonged adaptation show potential for use in larger scale bioreactors for the production of gaseous and liquid fuels.

  10. Preparation of coal-water slurry fuels from impounded bituminous coal fines

    SciTech Connect

    Morrison, J.L.; Miller, S.F.; Scaroni, A.W.

    1996-12-31

    Over the last decade, there has been considerable interest in the utilization of coal refuse as a fuel for power generation. Much of the interest has been on using coarse coal refuse in fluidized-bed combustors, particularly those operated by independent power producers. Utilization of impounded coal fines has been limited because of the problems associated with handling wet fine coal. The amount of coal fines within active and abandoned slurry impoundments has been estimated to exceed two billion tons with an additional 40 to 50 million tons of coal fines being added to this inventory annually. Advanced fine coal cleaning techniques typically produce a wet fine coal product that has to be dewatered. The existence of large fine coal impoundments coupled with fine coal cleaning circuits which produce wet coal fines has lead some utilities to consider using coal-water slurry fuels (CWSF) to lower their fuel cost. One such utility is the Pennsylvania Electric Company (Penelec). Utility scale, demonstration testing at Penelec`s Seward Station of cofiring a low solids, low viscosity CWSF with pulverized coal has been summarized by Battista et al. 1995. More recent Seward test data on cofiring pulverized coal with CWSF prepared from cleaned impounded coal fines is reported in Falcone Miller et al. 1996. This paper summarizes the findings of a recent study which focused on the preparation and utilization of low solids, low viscosity CWSFs prepared from cleaned coal fines recovered from fine coal slurry impoundments located in western Pennsylvania.

  11. Precipitation of jarosite-type double salts from spent acid solutions from a chemical coal cleaning process

    SciTech Connect

    Norton, G.

    1990-09-21

    The precipitation of jarosite compounds to remove Na, K, Fe, and SO{sub 4}{sup 2{minus}} impurities from spent acid solutions from a chemical coal cleaning process was studied. Simple heating of model solutions containing Fe{sub 2}(SO{sub 4}){sub 3}, Na{sub 2}SO{sub 4}, and K{sub 2}SO{sub 4} caused jarosite (KFe{sub 3}(SO{sub 4}){sub 2}(OH){sub 6}) to form preferentially to natrojarosite (NaFe{sub 3}(SO{sub 4}){sub 2}(OH){sub 6}). Virtually all of the K, about 90% of the Fe, and about 30% of the SO{sub 4}{sup 2{minus}} could be precipitated from those solutions at 95{degree}C, while little or no Na was removed. However, simple heating of model solutions containing only Fe{sub 2}(SO{sub 4}){sub 3} and Na{sub 2}SO{sub 4} up to 95{degree}C for {le}12 hours produced low yields of jarosite compounds, and the Fe concentration in the solution had to be increased to avoid the formation of undesirable Fe compounds. Precipitate yields could be increased dramatically in model solutions of Na{sub 2}SO{sub 4}/Fe{sub 2}(SO{sub 4}){sub 3} containing excess Fe by using either CaCO{sub 3}, Ca(OH){sub 2}, or ZnO to neutralize H{sub 2}SO{sub 4} released during hydrolysis of the Fe{sub 2}(SO{sub 4}){sub 3} and during the precipitation reactions. Results obtained from the studies with model solutions were applied to spent acids produced during laboratory countercurrent washing of coal which had been leached with a molten NaOH/KOH mixture. Results indicated that jarosite compounds can be precipitated effectively from spent acid solutions by heating for 6 hours at 80{degree}C while maintaining a pH of about 1.5 using CaCO{sub 3}.

  12. Evaluation of Ultra Clean Fuels from Natural Gas

    SciTech Connect

    Robert Abbott; Edward Casey; Etop Esen; Douglas Smith; Bruce Burke; Binh Nguyen; Samuel Tam; Paul Worhach; Mahabubul Alam; Juhun Song; James Szybist; Ragini Acharya; Vince Zello; David Morris; Patrick Flynn; Stephen Kirby; Krishan Bhatia; Jeff Gonder; Yun Wang; Wenpeng Liu; Hua Meng; Subramani Velu; Jian-Ping Shen, Weidong Gu; Elise Bickford; Chunshan Song; Chao-Yang Wang; Andre' Boehman

    2006-02-28

    ConocoPhillips, in conjunction with Nexant Inc., Penn State University, and Cummins Engine Co., joined with the U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) in a cooperative agreement to perform a comprehensive study of new ultra clean fuels (UCFs) produced from remote sources of natural gas. The project study consists of three primary tasks: an environmental Life Cycle Assessment (LCA), a Market Study, and a series of Engine Tests to evaluate the potential markets for Ultra Clean Fuels. The overall objective of DOE's Ultra Clean Transportation Fuels Initiative is to develop and deploy technologies that will produce ultra-clean burning transportation fuels for the 21st century from both petroleum and non-petroleum resources. These fuels will: (1) Enable vehicles to comply with future emission requirements; (2) Be compatible with the existing liquid fuels infrastructure; (3) Enable vehicle efficiencies to be significantly increased, with concomitantly reduced CO{sub 2} emissions; (4) Be obtainable from a fossil resource, alone or in combination with other hydrocarbon materials such as refinery wastes, municipal wastes, biomass, and coal; and (5) Be competitive with current petroleum fuels. The objectives of the ConocoPhillips Ultra Clean Fuels Project are to perform a comprehensive life cycle analysis and to conduct a market study on ultra clean fuels of commercial interest produced from natural gas, and, in addition, perform engine tests for Fisher-Tropsch diesel and methanol in neat, blended or special formulations to obtain data on emissions. This resulting data will be used to optimize fuel compositions and engine operation in order to minimize the release of atmospheric pollutants resulting from the fuel combustion. Development and testing of both direct and indirect methanol fuel cells was to be conducted and the optimum properties of a suitable fuel-grade methanol was to be defined. The results of the study are also applicable to coal-derived FT liquid fuels. After different gas clean up processes steps, the coal-derived syngas will produce FT liquid fuels that have similar properties to natural gas derived FT liquids.

  13. Clean coal initiatives in Indiana

    USGS Publications Warehouse

    Bowen, B.H.; Irwin, M.W.; Sparrow, F.T.; Mastalerz, Maria; Yu, Z.; Kramer, R.A.

    2007-01-01

    Purpose - Indiana is listed among the top ten coal states in the USA and annually mines about 35 million short tons (million tons) of coal from the vast reserves of the US Midwest Illinois Coal Basin. The implementation and commercialization of clean coal technologies is important to the economy of the state and has a significant role in the state's energy plan for increasing the use of the state's natural resources. Coal is a substantial Indiana energy resource and also has stable and relatively low costs, compared with the increasing costs of other major fuels. This indigenous energy source enables the promotion of energy independence. The purpose of this paper is to outline the significance of clean coal projects for achieving this objective. Design/methodology/approach - The paper outlines the clean coal initiatives being taken in Indiana and the research carried out at the Indiana Center for Coal Technology Research. Findings - Clean coal power generation and coal for transportation fuels (coal-to-liquids - CTL) are two major topics being investigated in Indiana. Coking coal, data compilation of the bituminous coal qualities within the Indiana coal beds, reducing dependence on coal imports, and provision of an emissions free environment are important topics to state legislators. Originality/value - Lessons learnt from these projects will be of value to other states and countries.

  14. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES: HOMER CITY POWER COMPLEX TESTING

    EPA Science Inventory

    The report describes a preliminary, preoperational environmental survey conducted at a newly constructed advanced physical coal cleaning plant near Homer City, PA. The work is part of a comprehensive environmental assessment of physical and chemical coal cleaning processes perfor...

  15. Physical coal cleaning: Characterization of constituents in waste and process streams: Final report

    SciTech Connect

    Junk, G.A.; Richard, J.J.; Avery, M.J.; Conzemius, R.J.; Benson, J.E.; Chriswell, C.D.

    1986-12-01

    Physical cleaning of coal is employed to remove ash-forming minerals and pyrites. The cleaning increases the value of coal and simultaneously leads to a lessening of undesirable emissions when the coal is burned. However, the solid wastes and leachates of wastes arising from the cleaning of coal need to be characterized more fully and systematically. In this present work, physical coal cleaning was studied using standard sampling procedures (Section 2.0), state-of-the-art analytical techniques, and advanced procedures developed especially for this study (Section 3.0). Characterization of organic components in wastes and leachates of wastes (Section 4.0) revealed that no harmful organic materials would be released into the environment. In fact, harmful organic components were removed from some polluted waters used in the coal cleaning process. The element composition of the wastes and leachates were determined by spark source mass spectrometry (Section 5.0) which provided a simultaneous and economical monitor of up to 75 elements. Mass spectrometric procedures developed for the study of the elements should be generally applicable to studies of elemental concentrations in all coals and coal waste. The mineral forms in the coals, coal wastes and leachates were determined using x-ray diffraction analyses (Section 6.0). These results, as well as the elemental data from spark source mass spectrometry supported the expected lowering of the mineral and elemental concentrations in the cleaned coal and the corresponding increase in these concentrations in the coal waste relative to the amounts of minerals and elements in the feed coals that were tested. 14 refs., 106, figs., 71 tabs.

  16. Fine coal circuitry using advanced physical cleaning processes

    SciTech Connect

    Honaker, R.Q.; Mohanty, M.K.; Wang, D.; Ho, K.

    1996-12-31

    Recent investigations have found that enhanced gravity separators (EGS) and flotation columns are highly efficient for cleaning fine coal. The test results presented in this publication show that a circuit comprised of two advanced gravity separators, i.e., a hindered-bed classifier and an EGS, and a flotation column provides an enhanced cleaning efficiency for the treatment of {minus}16 mesh coal. From in-plant experiments, the hindered-bed classifier was found to be a more efficient separation device (E{sub p} = 0.12) than coal spirals (E{sub p} = 0.18) for the treatment of a nominally 16 x 100 mesh coal. Since its efficiency declines for particle sizes less than 48 mesh, the hindered-bed classifier overflow was screened to produce a final +48 mesh concentrate and a {minus}48 mesh fraction that was subsequently treated by circuits incorporating the EGS and flotation column in combination and separately. The best overall circuits in terms of both ash and total sulfur reductions for treating the -16 mesh coal was found to be the Hindered Bed-EGS-EGS and Hindered Bed-EGS-Column circuits. Both circuits rejected over 70% of the ash and over 60% of the pyritic sulfur while recovering over 85% of the combustible material.

  17. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 6, January--March 1994

    SciTech Connect

    Smit, F.J.; Rowe, R.M.; Anast, K.R.; Jha, M.C.

    1994-05-06

    This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effectve replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States as well as for advanced combustars currently under development. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals fbr clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 51-month program which started on September 30, 1992. This report discusses the technical progress, made during the 6th quarter of the project from January 1 to March 31, 1994. The project has three major objectives: (1) The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel for premium fuel applications. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. (2) A secondary objective is to develop the design base for near-term application of these advanced fine coal cleaning technologies in new or existing coal preparation plants for efficiently processing minus 28-mesh coal fines and converting this to marketable products in current market economics. (3) A third objective is to determine the removal of toxic trace elements from coal by advance column flotation and selective agglomeration technologies.

  18. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 3, April--June 1993

    SciTech Connect

    Smit, F.J.; Hogsett, R.F.; Jha, M.C.

    1993-07-28

    This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effective replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 48-month program which started on September 30, 1992. This report discusses the technical progress made during the quarter from April 1 to June 30, 1993. The project has three major objectives: (1) the primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel for premium fuel applications. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. (2) a secondary objective is to develop the design base for near-term application of these advanced fine coal cleaning technologies in new or existing coal preparation plants for efficiently processing minus 28-mesh coal fines and converting this to marketable products in current market economics; and (3) a third objective is to determine the removal of toxic trace elements from coal by advance column flotation and selective agglomeration technologies.

  19. APPLICATION OF OIL AGGLOMERATION FOR EFFLUENT CONTROL FROM COAL CLEANING PLANTS

    EPA Science Inventory

    The report discusses the potential applicability of oil agglomeration for the control of black water effluents from coal cleaning plants processing four different coals. Removal and recovery of the coal from each of the black waters produced aqueous suspensions of mineral matter ...

  20. Fine coal cleaning via the micro-mag process

    DOEpatents

    Klima, Mark S. (Finleyville, PA); Maronde, Carl P. (McMurray, PA); Killmeyer, Richard P. (Pittsburgh, PA)

    1991-01-01

    A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

  1. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-12-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). Accomplishments during the quarter are described on the following tasks and subtasks: Development of near-term applications (engineering development and dewatering studies); Engineering development of selective agglomeration (bench-scale testing and process scale-up); PDU and advanced column flotation module (coal selection and procurement and advanced flotation topical report); Selective agglomeration module (module operation and clean coal production with Hiawatha, Taggart, and Indiana 7 coals); Disposition of the PDU; and Project final report. Plans for next quarter are discussed and agglomeration results of the three tested coals are presented.

  2. Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, G.; Gerdes, K.; Song, X.; Chen, Y.; Shutthanandan, V.; Englehard, M.; Zhu, Z.; Thevuthasan, S.; Gemmen, R.

    2012-01-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm{sup 2} degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm{sup 2} degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  3. Clean Coal Diesel Demonstration Project

    SciTech Connect

    Robert Wilson

    2006-10-31

    A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

  4. Process for the production and recovery of fuel values from coal

    DOEpatents

    Sass, Allan (Los Angeles, CA); McCarthy, Harry E. (Golden, CO); Kaufman, Paul R. (North Canton, OH); Finney, Clement S. (Claremont, CA)

    1982-01-01

    A method of pyrolyzing and desulfurizing coal in a transport reactor to recover volatile fuel values and hydrogen by heating particulate coal entrained in a carrier gas substantially free of oxygen to a pyrolysis temperature in a zone within three seconds.

  5. Coal preparation: The essential clean coal technology

    SciTech Connect

    Cain, D.

    1993-12-31

    This chapter is a brief introduction to a broad topic which has many highly specialized areas. The aim is to summarize the essential elements of coal preparation and illustrate its important role in facilitating the clean use of coal. Conventional coal preparation is the essential first step in ensuring the economic and environmentally acceptable use of coal. The aim of coal preparation is to produce saleable products of consistent, specified quality which satisfy customer requirements while optimizing the utilization of the coal resource. Coal preparation covers all aspects of preparing coal for the market. It includes size reduction, blending and homogenization and, most importantly, the process of physical beneficiation or washing, which involves separation of undesirable mineral matter from the coal substance itself. Coal preparation can be performed at different levels of sophistication and cost. The degree of coal preparation required is decided by considering the quality of the raw coal, transport costs and, in particular, the coal quality specified by the consumer. However, the cost of coal beneficiation rises rapidly with the complexity of the process and some coal is lost with the waste matter because of process inefficiencies, therefore each situation requires individual study to determine the optimum coal preparation strategy. The necessary expertise is available within APEC countries such as Australia. Coals destined for iron making are almost always highly beneficiated. Physical beneficiation is mostly confined to the higher rank, hard coals, but all other aspects of coal preparation can be applied to subbituminous and lignitic coals to improve their utilization. Also, there are some interesting developments aimed specifically at reducing the water content of lower rank coals.

  6. Development of the chemical and electrochemical coal cleaning (CECC) process. Final report

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  7. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, Gregory A.; Gerdes, Kirk R.; Song, Xueyan; Chen, Yun; Shutthanandan, V.; Engelhard, Mark H.; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-15

    Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates the significance of SOFC performance losses associated with exposure of a SOFC anode to direct coal syngas. SOFC specimen of industrially relevant composition are operated in a unique mobile test skid that was deployed to the research gasifier at the National Carbon Capture Center (NCCC) in Wilsonville, AL. The mobile test skid interfaces with a gasifier slipstream to deliver hot syngas (up to 300C) directly to a parallel array of 12 button cell specimen, each of which possesses an active area of approximately 2 cm2. During the 500 hour test period, all twelve cells were monitored for performance at four discrete operating current densities, and all cells maintained contact with a data acquisition system. Of these twelve, nine demonstrated good performance throughout the test, while three of the cells were partially compromised. Degradation associated with the properly functioning cells was attributed to syngas exposure and trace material attack on the anode structure that was accelerated at increasing current densities. Cells that were operated at 0 and 125 mA/cm degraded at 9.1 and 10.7% per 1000 hours, respectively, while cells operated at 250 and 375 mA/cm degraded at 18.9 and 16.2% per 1000 hours, respectively. Post-trial spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  8. Clean coal today

    SciTech Connect

    1990-01-01

    This is the first issue of the Clean Coal Today publication. Each issue will provide project status reports, feature articles about certain projects and highlight key events concerning the US Clean Coal Technology Demonstration Program. Projects described in this publication include: Colorado-Ute Electric Association Circulating Fluidized Bed Combustor Project at Nucla, Colorado; Babcock and Wilcox coolside and limestone injection multistage burner process (dry sorbent injection); Coal Tech's Advanced Cyclone Combustor Project; and the TIDD pressurized fluidized bed combustor combined cycle facility in Brilliant, Ohio. The status of other projects is included.

  9. Fuel briquettes from brown coals of Yakutia

    SciTech Connect

    L.A. Nikolaeva; V.G. Latyshev; O.N. Burenina

    2009-04-15

    Experimental data on the development of technology for the manufacture of briquetted fuel from brown coals with the use of various petroleum binders are presented. The influence of the moisture content, the coal particle-size composition, the binder type and concentration, the compacting pressure, and heat treatment regimes on the mechanical properties of the materials was studied. The optimal compositions and optimal values of the engineering parameters for the production of graded briquetted fuel from brown coals of the Kangalassy deposit in the Republic of Sakha (Yakutia) were established.

  10. EVALUATION OF THE FLASH DESULFURIZATION PROCESS FOR COAL CLEANING

    EPA Science Inventory

    The report gives results of a program to develop (on the laboratory, bench, and pilot scale) operating conditions for key steps in the 'flash' process for desulfurizing coal by chemical and thermal treatment. Laboratory and bench scale data on high-sulfur eastern U.S. coals prove...

  11. Clean coal technology applications

    SciTech Connect

    Bharucha, N.

    1993-12-31

    {open_quotes}Coal is a stratified rock formed of the more or less altered remains of plants (together with associated mineral matter) which flourished in past ages{hor_ellipsis} The problem of the origin and maturing of coal is complicated by the fact that every coal contains, in addition to carbon, hydrogen and oxygen, variable proportions of nitrogen and sulfur which are combined in unknown ways in the organic molecules...{close_quotes}. The challenge with coal has always been the management of its mineral matter, sulfur and nitrogen contents during use. The carbon content of fuels, including coal, is a more recent concern. With clean coal technologies, there are opportunities for ensuring the sustained use of coal for a very long time. The clean coal technologies of today are already capable of reducing, if not eliminating, harmful emissions. The technologies of the future will allow coal to be burned with greatly reduced emissions, thus eliminating the necessity to treat them after they occur.

  12. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Thomas Lynch

    2004-01-07

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead previously by Gasification Engineering Corporation (GEC). The project is now under the leadership of ConocoPhillips Company (COP) after it acquired GEC and the E-Gas{trademark} gasification technology from Global Energy in July 2003. The Phase I of this project was supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while the Phase II is supported by Gas Technology Institute, TDA Research, Inc., and Nucon International, Inc. The two project phases planned for execution include: (1) Feasibility study and conceptual design for an integrated demonstration facility at Global Energy's existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The WREL facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-GAS{trademark} technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and now COP and the industrial partners are investigating the use of synthesis gas produced by the E-GAS{trademark} technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry.

  13. Appalachian coal: The clean fuel choice for today's needs and tomorrow's growth

    SciTech Connect

    Not Available

    1989-01-01

    A conference on Appalachian Coal was held in Roanoke, Virginia. Topics of discussion are presented in this report. Included are discussions on acid rain legislation, coal technologies, US clean coal technology program, and cogeneration. (CBS)

  14. Healy clean coal project

    SciTech Connect

    Not Available

    1992-03-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and a heat recovery system with both high and low temperature emission control processes. Resulting emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better than the federal New Source Performance Standards. (VC)

  15. The study and practice of clean coal pressure filter and dewatering process

    SciTech Connect

    Xie, G.; Wu, L.; Ou, Z.

    1999-07-01

    This paper introduces the current status of dewatering of the flotation clean coal and the problems in China. The industrial application of the dewatering process and the newly developed clean coal pressure filter is represented. And the results indicated that this filter press possesses such advantages as fast speed in filter lower moisture in filter cake, convenience in operation, obvious saving on energy, etc. It will have a broad applications.

  16. Repowering with clean coal technologies

    SciTech Connect

    Freier, M.D.; Buchanan, T.L.; DeLallo, M.L.; Goldstein, H.N.

    1996-02-01

    Repowering with clean coal technology can offer significant advantages, including lower heat rates and production costs, environmental compliance, incremental capacity increases, and life extension of existing facilities. Significant savings of capital costs can result by refurbishing and reusing existing sites and infrastructure relative to a greenfield siting approach. This paper summarizes some key results of a study performed by Parsons Power Group, Inc., under a contract with DOE/METC, which investigates many of the promising advanced power generation technologies in a repowering application. The purpose of this study was to evaluate the technical and economic results of applying each of a menu of Clean Coal Technologies in a repowering of a hypothetical representative fossil fueled power station. Pittsburgh No. 8 coal is used as the fuel for most of the cases evaluated herein, as well as serving as the fuel for the original unrepowered station. The steam turbine-generator, condenser, and circulating water system are refurbished and reused in this study, as is most of the existing site infrastructure such as transmission lines, railroad, coal yard and coal handling equipment, etc. The technologies evaluated in this study consisted of an atmospheric fluidized bed combustor, several varieties of pressurized fluid bed combustors, several types of gasifiers, a refueling with a process derived fuel, and, for reference, a natural gas fired combustion turbine-combined cycle.

  17. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES; SELECTION OF TEST SITES FOR SOURCE TEST PROGRAM

    EPA Science Inventory

    The report describes the selection of coal claning plants at which field testing and sampling will be conducted to support the environmental assessment of the pollution potential of various coal cleaning processes. The approach was to select a few plants (representing extremes in...

  18. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 4

    SciTech Connect

    Smit, F.J.; Hogsett, R.F.; Jha, M.C.

    1993-11-04

    This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effective replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 48-month program which started on September 30, 1992. This report discusses the technical progress made during the 4th quarter of the project from July 1 to September 30, 1993.

  19. ENVIRONMENTAL AND ECONOMIC COMPARISON OF ADVANCED PROCESSES FOR CONVERSION OF COAL AND BIOMASS INTO CLEAN ENERGY

    EPA Science Inventory

    Biomass and coal conversion into clean energy is compared on an economic and environmental basis in three regional scenarios: (1) electric power from direct combustion of wood versus conventional coal combustion in the South Central U.S., (2) synthetic pipeline gas from anaerobic...

  20. Clean coal technology: The new coal era

    SciTech Connect

    Not Available

    1994-01-01

    The Clean Coal Technology Program is a government and industry cofunded effort to demonstrate a new generation of innovative coal processes in a series of full-scale showcase`` facilities built across the country. Begun in 1986 and expanded in 1987, the program is expected to finance more than $6.8 billion of projects. Nearly two-thirds of the funding will come from the private sector, well above the 50 percent industry co-funding expected when the program began. The original recommendation for a multi-billion dollar clean coal demonstration program came from the US and Canadian Special Envoys on Acid Rain. In January 1986, Special Envoys Lewis and Davis presented their recommendations. Included was the call for a 5-year, $5-billion program in the US to demonstrate, at commercial scale, innovative clean coal technologies that were beginning to emerge from research programs both in the US and elsewhere in the world. As the Envoys said: if the menu of control options was expanded, and if the new options were significantly cheaper, yet highly efficient, it would be easier to formulate an acid rain control plan that would have broader public appeal.

  1. Dry cleaning of Turkish coal

    SciTech Connect

    Cicek, T.

    2008-07-01

    This study dealt with the upgrading of two different type of Turkish coal by a dry cleaning method using a modified air table. The industrial size air table used in this study is a device for removing stones from agricultural products. This study investigates the technical and economical feasibility of the dry cleaning method which has never been applied before on coals in Turkey. The application of a dry cleaning method on Turkish coals designated for power generation without generating environmental pollution and ensuring a stable coal quality are the main objectives of this study. The size fractions of 5-8, 3-5, and 1-3 mm of the investigated coals were used in the upgrading experiments. Satisfactory results were achieved with coal from the Soma region, whereas the upgrading results of Hsamlar coal were objectionable for the coarser size fractions. However, acceptable results were obtained for the size fraction 1-3 mm of Hsamlar coal.

  2. From metallurgical coal tailings to thermal fuel

    SciTech Connect

    van den Broek, J.J.M.

    1982-01-01

    McIntyre Mines in Canada recover coal from washery tailings slurry. The tailings are dewatered in Bird screen bowl centrifuges and thermally dried in Joy Holo-Flite dryers. The coal recovered is burned in a power station.

  3. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLGIES (IMPPCCT)

    SciTech Connect

    Albert C. Tsang

    2004-03-26

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy in July 2003. The project has completed Phase I, and is currently in Phase II of development. The two project phases include: (1) Feasibility study and conceptual design for an integrated demonstration facility at Global Energy's existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations; and (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The Phase I of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase II is supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The WREL integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-Gas technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and now COP and the industrial partners are investigating the use of synthesis gas produced by the E-Gas technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry. The early entrance coproduction plant study conducted in Phase I of the IMPPCCT project confirmed that the concept for the integration of gasification-based (E-Gas) electricity generation from coal and/or petroleum coke and methanol production (Liquid Phase Methanol or LPMEOH{trademark}) processes was feasible for the coproduction of power and chemicals. The results indicated that while there are minimal integration issues that impact the deployment of an IMPPCCT CEP, the major concern was the removal of sulfur and other trace contaminants, which are known methanol catalyst poisons, from the synthesis gas (syngas). However, economic concerns in the domestic methanol market which is driven by periodic low natural gas prices and cheap offshore supplies limit the commercial viability of this more capital intensive concept. The objective of Phase II is to conduct RD&T as outlined in the Phase I RD&T Plan to enhance the development and commercial acceptance of coproduction technology. Studies will address the technical concerns that will make the IMPPCCT concept competitive with natural

  4. Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT)

    SciTech Connect

    Conocophillips

    2007-09-30

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project was established to evaluate integrated electrical power generation and methanol production through clean coal technologies. The project was under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy Inc. in July 2003. The project has completed both Phase 1 and Phase 2 of development. The two project phases include the following: (1) Feasibility study and conceptual design for an integrated demonstration facility at SG Solutions LLC (SGS), previously the Wabash River Energy Limited, Gasification Facility located in West Terre Haute, Indiana, and for a fence-line commercial embodiment plant (CEP) operated at the Dow Chemical Company or Dow Corning Corporation chemical plant locations. (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. Phase 1 of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase 2 was supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The SGS integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other carbonaceous fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas (syngas) is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and offered commercially by COP as the E-Gas technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC, and later COP and the industrial partners investigated the use of syngas produced by the E-Gas technology in a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort were to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from syngas derived from coal, or, coal in combination with some other carbonaceous feedstock. The intended result of the project was to provide the necessary technical, economic, and environmental information that would be needed to move the EECP forward to detailed design, construction, and operation by industry. The EECP study conducted in Phase 1 of the IMPPCCT Project confirmed that the concept for the integration of gasification-based (E-Gas) electricity generation from coal and/or petroleum coke and methanol production (Liquid Phase Methanol or LPMEOH{trademark}) processes was feasible for the coproduction of power and chemicals. The results indicated that while there were minimal integration issues that impact the deployment of an IMPPCCT CEP, the major concern was the removal of sulfur and other trace contaminants, which are known methanol catalyst poisons, from the syngas. However, economic concerns in the domestic methanol market which is driven by periodic low natural gas prices and cheap offshore supplies limit the commercial viability of this more capital intensive concept. The objective of Phase 2 was to conduct RD&T as outlined in the Phase 1 RD&T Plan to enhance the development and commercial acceptance of coproduction technology. Studies were designed to address the technical concerns that would mak

  5. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 16, July--September, 1996

    SciTech Connect

    Shields, G.L.; Moro, N.; Smit, F.J.; Jha, M.C.

    1996-10-30

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. 28 refs., 13 figs., 19 tabs.

  6. Evolving performance characteristics of clean coal technologies

    SciTech Connect

    Miller, C.L.

    1993-12-31

    The United States Department of Energy (US DOE) Clean Coal Technology Demonstration Program (also referred to as the CCT Program) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of {open_quotes}semicommercial{close_quotes} facilities. These demonstrations are on a scale large enough to generate all the data, from design, construction, and operation, that are necessary for the private sector to judge commercial potential and make informed, confident decisions on commercial readiness. The projects in the program are demonstrating technologies that will encompass advanced electric power generation systems, high-performance pollution control devices, coal processing for clean fuels and industrial applications. The innovative CCTs being demonstrated offer tremendous potential as solutions to many complex problems in a rapidly changing arena dominated by energy, economic, and environmental issues. These issues include the following: air quality; global climate change; energy security; international competitiveness; acid rain; power production; and technology awareness. These technologies are expected to be of particular importance to the utility industry. Power production in the United States, particularly in the form of electricity, is expected to increase rapidly during the next 20 years. The growth in electricity consumption between 1990 and 2000 translates into the need for at least an additional 200,000 MWe of capacity by 2010. The ability to continue to use coal to produce electricity and as a source of industrial heat and power is critical. In the United States approximately 86 percent of coal is critical. The CCT Program is developing through demonstration new power and steam production systems using coal-based technologies that will permit coal to be a clean, efficient, reliable source of affordable energy.

  7. Coal Research

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Coal slurries are "clean" pulverized coal mixed with oil or water. Significant fuel savings can be realized when using coal slurries. Advanced Fuels Technology (AFT) utilized a COSMIC program, (Calculation of Complex Chemical Equilibrium Compositions), which provides specific capabilities for determining combustion products. The company has developed a cleaning process that removes much of the mineral sulphur and ash from the coals.

  8. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 15, April--June 1996

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1996-07-25

    Goal is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Scope includes laboratory research and bench-scale testing on 6 coals to optimize these processes, followed by design/construction/operation of a 2-t/hr PDU. During this quarter, parametric testing of the 30-in. Microcel{trademark} flotation column at the Lady Dunn plant was completed and clean coal samples submitted for briquetting. A study of a novel hydrophobic dewatering process continued at Virginia Tech. Benefits of slurry PSD (particle size distribution) modification and pH adjustment were evaluated for the Taggart and Hiawatha coals; they were found to be small. Agglomeration bench-scale test results were positive, meeting product ash specifications. PDU Flotation Module operations continued; work was performed with Taggart coal to determine scaleup similitude between the 12-in. and 6-ft Microcel{trademark} columns. Construction of the PDU selective agglomeration module continued.

  9. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Task 6 -- Selective agglomeration laboratory research and engineering development for premium fuels

    SciTech Connect

    Moro, N.; Jha, M.C.

    1997-06-27

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and benchscale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report represents the findings of Subtask 6.5 Selective Agglomeration Bench-Scale Testing and Process Scale-up. During this work, six project coals, namely Winifrede, Elkhorn No. 3, Sunnyside, Taggart, Indiana VII, and Hiawatha were processed in a 25 lb/hr continuous selective agglomeration bench-scale test unit.

  10. Jute fiber composites from coal, super clean coal, and petroleum vacuum residue-modified phenolic resin

    SciTech Connect

    Ahmaruzzaman, M.; Sharma, D.K.

    2005-07-01

    Jute fiber composites were prepared with novolac and coal, phenolated-oxidized super clean coal (POS), petroleum vacuum residue (XVR)-modified phenol-formaldehyde (novolac) resin. Five different type of resins, i.e., coal, POS, and XVR-modified resins were used by replacing (10% to 50%) with coal, POS, and XVR. The composites thus prepared have been characterized by tensile strength, hardness, thermogravimetric analysis (TGA), Fourier-transfer infrared (FT-IR), water absorption, steam absorption, and thickness swelling studies. Twenty percent POS-modified novolac composites showed almost the same tensile strength as that of pure novolac composites. After 30% POS incorporation, the tensile strength decreased to 25.84MPa from 33.96MPa in the case of pure novolac resin composites. However, after 50% POS incorporation, the percent retention of tensile strength was appreciable, i.e., 50.80% retention of tensile strength to that of pure novolac jute composites. The tensile strength of coal and XVR-rnodified composites showed a trend similar to that shown by POS-modified novolac resin composites. However, composites prepared from coal and XVR-modified resin with 50% phenol replacement showed 25.4% and 42% tensile strength retention, respectively, compared to that of pure novolac jute composites. It was found that the hardness of the modified composites slightly decreased with an increase in coal, POS, and XVR incorporation in the resin. The XVR-modified composites showed comparatively lower steam absorption than did coal or POS-modified composites. The thermal stability of the POS-modified composites was the highest among the composites studied. The detailed results obtained are being reported.

  11. Development of the Ultra-Clean Dry Cleanup Process for Coal-Based Syngases

    SciTech Connect

    Newby, R.A.; Slimane, R.B.; Lau, F.S.; Jain, S.C.

    2002-09-20

    The Siemens Westinghouse Power Corporation (SWPC) has proposed a novel scheme for polishing sulfur species, halides, and particulate from syngas to meet stringent cleaning requirements, the ''Ultra-Clean syngas polishing process.'' The overall development objective for this syngas polishing process is to economically achieve the most stringent cleanup requirements for sulfur species, halide species and particulate expected for chemical and fuel synthesis applications (total sulfur species < 60 ppbv, halides < 10 ppbv, and particulate < 0.1 ppmw). A Base Program was conducted to produce ground-work, laboratory test data and process evaluations for a conceptual feasibility assessment of this novel syngas cleaning process. Laboratory testing focused on the identification of suitable sulfur and halide sorbents and operating temperatures for the process. This small-scale laboratory testing was also performed to provide evidence of the capability of the process to reach its stringent syngas cleaning goals. Process evaluations were performed in the Base Program to identify process alternatives, to devise process flow schemes, and to estimate process material & energy balances, process performance, and process costs. While the work has focused on sulfur, halide, and particulate control, considerations of ammonia, and mercury control have also been included.

  12. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Doug Strickland; Albert Tsang

    2002-10-14

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over a three year period, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial plants operated at Dow Chemical or Dow Corning chemical plant locations; (2) Research, development, and testing to define any technology gaps or critical design and integration issues; and (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. This report describes management planning, work breakdown structure development, and feasibility study activities by the IMPPCCT consortium in support of the first project phase. Project planning activities have been completed, and a project timeline and task list has been generated. Requirements for an economic model to evaluate the West Terre Haute implementation and for other commercial implementations are being defined. Specifications for methanol product and availability of local feedstocks for potential commercial embodiment plant sites have been defined. The WREL facility is a project selected and co-funded under the fifth phase solicitation of the U.S. Department of Energy's Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., as the E-GAS{trademark} technology. In a joint effort with the U.S. Department of Energy, working under a Cooperative Agreement Award from the ''Early Entrance Coproduction Plant'' (EECP) initiative, the GEC and an Industrial Consortia are investigating the application of synthesis gas from the E-GAS{trademark} technology to a coproduction environment to enhance the efficiency and productivity of solid fuel gasification combined cycle power plants. The objectives of this effort are to determine the feasibility of an EECP located at a specific site which produces some combination of electric power (or heat), fuels, and/or chemicals from synthesis gas derived from coal, or, coal in combination with some other carbonaceous feedstock. The project's intended result is to provide the necessary technical, economic, and environmental information that will be needed to move the EECP forward to detailed design, construction, and operation by industry.

  13. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES; FIRST ANNUAL REPORT; VOLUME I. EXECUTIVE SUMMARY

    EPA Science Inventory

    The report gives results of the first year's work on an environmental assessment of coal cleaning processes. A short base of engineering, ecological, pollution control, and cost data is being established through data gathering and systems analysis efforts. In addition to program ...

  14. The effect of cofiring coal-water slurry fuel formulated from waste coal fines with pulverized coal on NOx emissions

    SciTech Connect

    Miller, S.F.; Morrison, J.L.; Scaroni, A.W.

    1996-12-31

    The concept of using recovered coal fines as feedstock for CWSFs has both economic and environmental attraction. Cofiring technology provides benefits that include: the reclamation of waste coal fines from existing sites, a reduction in the need to dispose of fines at current preparation plants, expansion of the firing capacity of boilers limited by pulverizer capacity, and a reduction in NOx emissions. In 1994, a series of long duration CWSF cofire tests were conducted at the Seward Station, Seward, PA. Three dual fuel, low NOx burners (LNB) were installed in the bottom row of burners of Unit 14. These burners were designed specifically to cofire CWSF and pulverized coal. The CWSF was prepared from cleaned minus 100 mesh coal produced at the Homer City cleaning plant. Continuous emissions monitoring showed a reduction in NOx, increasing from 7 to 20 percent as the level of CWSF cofired was increased. The success with cofiring CWSFs made from fresh fines generated interest in formulating CWSFs from coal pond fines. Penn State had previously characterized several impoundment sites, formulated CWSFs from the coal fines collected from the sites and cofired the CWSFs in a research boiler. The objective of the current study was to prepare and cofire CWSF formulated from impounded coal fines in a utility boiler and to determine if the same reduction in NOx emissions occurred as when cofiring CWSF produced from fresh fines. A second objective was to determine the effect of burner configuration on NOx emissions. Following the original test burn in 1994, all six low NOx burners were converted to cofire CWSF, so that there was some flexibility in the cofiring burner arrangement.

  15. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 11, April--June, 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1995-07-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 tons of each of three project coals, by each process. During Quarter 11 (April--June, 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant with the installation and calibration of a refurbished 30-inch diameter column. The evaluation of toxic trace element data for column flotation samples continued, with preliminary analysis indicating that reasonably good mass balances were achieved for most elements, and that significant reductions in the concentration of many elements were observed from raw coal, to flotation feed, to flotation product samples. Significant progress was made on Subtask 6.5 selective agglomeration bench-scale testing. Data from this work indicates that project ash specifications can be met for all coals evaluated, and that the bulk of the bridging liquid (heptane) can be removed from the product for recycle to the process. The detailed design of the 2 t/hr selective agglomeration module progressed this quarter with the completion of several revisions of both the process flow, and the process piping and instrument diagrams. Procurement of coal for PDU operation began with the purchase of 800 tons of Taggart coal. Construction of the 2 t/hr PDU continued through this reporting quarter and is currently approximately 60% complete.

  16. Refinery Integration of By-Products from Coal-Derived Jet Fuels

    SciTech Connect

    Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; John Andresen

    2004-09-17

    This report summarizes the accomplishments toward project goals during the first twelve months of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

  17. REFINERY INTEGRATION OF BY-PRODUCTS FROM COAL-DERIVED JET FUELS

    SciTech Connect

    Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

    2005-05-18

    This report summarizes the accomplishments toward project goals during the first six months of the second year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

  18. REFINERY INTEGRATION OF BY-PRODUCTS FROM COAL-DERIVED JET FUELS

    SciTech Connect

    Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; John Andresen

    2004-04-23

    This report summarizes the accomplishments toward project goals during the first six months of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

  19. 3. Huber Breaker (center) and Coal Fuel Conveyor leading from ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Huber Breaker (center) and Coal Fuel Conveyor leading from Breaker to Power Station (out of frame), View looking Southwest Photograph taken by George Harven - Huber Coal Breaker, Breaker, 101 South Main Street, Ashley, Luzerne County, PA

  20. Sulfur cement production using by products of the perchloroethylene coal cleaning process and the FC4-1 cleaned soil

    SciTech Connect

    Bassam Masri, K.L.; Fullerton, S.L.

    1995-12-31

    An introductory set of experiments to show the feasibility of making sulfur cement were carried out at the University of Akron according to Parrett and Currett`s patent which requires the use of sulfur, a filler, a plasticizer, and a vulcanization accelerator. Small blocks of cement were made using byproducts of the perchloroethylene coal cleaning process. Extracted elemental and organic sulfur, ash and mineral matters from the float sink portion of the PCE process, and FC4-1 cleaned soil were used as substitutes for sulfur and filler needed for the production of sulfur cement. Leaching tests in different solutions and under different conditions were conducted on the sulfur blocks. Other tests such as strength, durability, resistance to high or low temperatures will be conducted in the future. Sulfur cement can be used as a sealing agent at a joint, roofing purposes, forming ornamental figures, and coating of exposed surfaces of iron or steel. When mixed with an aggregate, sulfur concrete is formed. This concrete can be used for structural members, curbings, guthers, slabs, and can be precast or cast at the job site. An advantage of sulfur cement over Portland cement is that it reaches its design strength in two to three hours after processing and it can be remelted and recast.

  1. Coal cleans up its act

    SciTech Connect

    Liang-Shih Fan; Mahesh Lyer

    2006-10-15

    The paper gives an overview of current clean coal conversion processes. Gasification of coal is seen as preferable to combustion, along with CO{sub 2} separation technologies. One scheme which minimises the parasitic energy requirement for CO{sub 2} separation is based on the calcium-based carbonation-calcination reaction (CCR) process which utilises limestone at 600-700{sup o}C. The key to success lies in process integration by combining various modules in one step of operation. Current stages of development vary from conceptualisation to pilot demonstration and commercial process construction. Projects mentioned include the FutureGen project and the HyPr-ring chemical looping process. 2 figs.

  2. Coal pond fines cleaning with classifying cyclones, spirals, and column flotation

    SciTech Connect

    Carson, W.R.; Arnold, B.J.; Raleigh, C.E. Jr.; Parekh, B.K.

    1997-07-01

    Large reserves of coal pond fines arc found in the Illinois Basin--over 40 million tons in Western Kentucky, over 65 million tons in Southern Illinois, and over 35 million tons in Southern Indiana. If these fines are used to produce coal-water slurry (CWS), fuel costs, NO{sub x} emissions, and pond closure costs can be reduced. Coal fines from this region that are used to produce CWS for co-fire or re-burn may require processing, however, to attain proper particle size distribution and fuel quality. To evaluate the effectiveness of using coal cleaning technologies to control these CWS quality parameters, a simple flowsheet for recovering and processing coal pond fines was designed and tested. Coal fines processing consisted of using classifying cyclones to size at nominal minus 200 mesh, cleaning the classifying cyclone underflow using spirals, and cleaning the overflow using column froth flotation. Ash content of the dean coal from the spiral was reduced to about 10 percent, winch is satisfactory to use for CWS co-firing in a cyclone-fired boiler. The clean coal from column flotation may be used for re-burn in a cydone-fired boiler or as co-fire fuel in a wall-fired or tangentially-fired boiler Heating value recovery during laboratory scale, pilot-scale, and commercial-scale coal cleaning testing was about 80 percent.

  3. Refinery Integration of By-Products from Coal-Derived Jet Fuels

    SciTech Connect

    Leslie R. Rudnick; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

    2005-11-17

    This report summarizes the accomplishments toward project goals during the first six months of the second year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Evaluations to assess the quality of coal based fuel oil are reported. Coal samples have procured and are being assessed for cleaning prior to use in coking studies.

  4. Clean coal technologies in Japan

    SciTech Connect

    Yoshida, Ryoichi

    1997-11-01

    Coal provided 16.1% (116.3 million tons) of the energy for Japan in FY 1992. According to the long-term energy supply and demand outlook in Japan, prepared and revised in June 1994 by the Advisory Committee for Energy, it is estimated that coal will provide 16.4% (130 million tons) of the energy in 2000 and 15.4% (134 million tons) in 2010, and that coal demand will increase. Japan imports one-third of the amount of international coal trade and depends heavily on overseas coals. In FY 1993, Japan imported 112 million tons of overseas coals and depended on foreign countries for about 94% of coal used. Coal provides about 30% of the energy for the world. Owing to the stable supply of coal and its economic efficiency for the middle and long term, technologies for coal utilization such as clean coal conversion, including liquefaction, gasification, etc., and efficient combustion processes are being developed in Japan as the chief substitute for petroleum to reduce the excessive dependence on petroleum. Clean coal technologies being developed in Japan will spread widely throughout the world and are expected to create sustainable growth while solving energy and environmental issues.

  5. COAL CLEANING BY GAS AGGLOMERATION

    SciTech Connect

    T.D. Wheelock

    1999-03-01

    The technical feasibility of a gas agglomeration method for cleaning coal was demonstrated by means of bench-scale tests conducted with a mixing system which enabled the treatment of ultra-fine coal particles with a colloidal suspension of microscopic gas bubbles in water. A suitable suspension of microbubbles was prepared by first saturating water with air or carbon dioxide under pressure then reducing the pressure to release the dissolved gas. The formation of microbubbles was facilitated by agitation and a small amount of i-octane. When the suspension of microbubbles and coal particles was mixed, agglomeration was rapid and small spherical agglomerates were produced. Since the agglomerates floated, they were separated from the nonfloating tailings in a settling chamber. By employing this process in numerous agglomeration tests of moderately hydrophobic coals with 26 wt.% ash, it was shown that the ash content would be reduced to 6--7 wt.% while achieving a coal recovery of 75 to 85% on a dry, ash-free basis. This was accomplished by employing a solids concentration of 3 to 5 w/w%, an air saturation pressure of 136 to 205 kPa (5 to 15 psig), and an i-octane concentration of 1.0 v/w% based on the weight of coal.

  6. Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications: Task 9 - Selective agglomeration Module Testing and Evaluation.

    SciTech Connect

    Moro, N.` Jha, M.C.

    1997-09-29

    The primary goal of this project was the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing of both processes on six coals to optimize the processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report summarizes the findings of all the selective agglomeration (SA) test work performed with emphasis on the results of the PDU SA Module testing. Two light hydrocarbons, heptane and pentane, were tested as agglomerants in the laboratory research program which investigated two reactor design concepts: a conventional two-stage agglomeration circuit and a unitized reactor that combined the high- and low-shear operations in one vessel. The results were used to design and build a 25 lb/hr bench-scale unit with two-stage agglomeration. The unit also included a steam stripping and condensation circuit for recovery and recycle of heptane. It was tested on six coals to determine the optimum grind and other process conditions that resulted in the recovery of about 99% of the energy while producing low ash (1-2 lb/MBtu) products. The fineness of the grind was the most important variable with the D80 (80% passing size) varying in the 12 to 68 micron range. All the clean coals could be formulated into coal-water-slurry-fuels with acceptable properties. The bench-scale results were used for the conceptual and detailed design of the PDU SA Module which was integrated with the existing grinding and dewatering circuits. The PDU was operated for about 9 months. During the first three months, the shakedown testing was performed to fine tune the operation and control of various equipment. This was followed by parametric testing, optimization/confirmatory testing, and finally a 72-hour round the clock production run for each of the three project coals (Hiawatha, Taggart, and Indiana VII). The parametric testing results confirmed that the Taggart coal ground to a D80 of 30 microns could be cleaned to 1 lb ash/MBtu, whereas the Hiawatha and Indiana Vil coals had to be ground to D80s of 40 and 20 microns, respectively, to be cleaned to 2 lb ash/MBtu. The percent solids, residence time, shear intensity (impeller tip speed and energy input per unit volume), and heptane dosage were the main variables that affected successful operation (phase inversion or microagglomerate formation in the high-shear reactor and their growth to 2-3 mm in size during low shear). Downward inclination of the vibrating screen and adequate spray water helped produce the low ash products. Btu recoveries were consistently greater than 98%. Two-stage steam stripping achieved about 99% heptane recovery for recycle to the process. Residual hydrocarbon concentrations were in the 3000 to 5000 ppm range on a dry solids basis.

  7. Dewatering studies of fine clean coal

    SciTech Connect

    Parekh, B.K.

    1991-01-01

    The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee's Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

  8. COAL PROCESSING TECHNOLOGY: ENVIRONMENTAL IMPACT OF SYNTHETIC FUELS DEVELOPMENT

    EPA Science Inventory

    This paper describes a portion of a comprehensive, long term EPA program to evaluate the environmental effects of energy systems that produce gaseous and liquid fuels from coal. The technologies being assessed include low-, medium-, and high-Btu gasification and liquefaction. One...

  9. Pyritic waste from precombustion coal cleaning: Amelioration with oil shale retort waste and sewage sludge for growth of soya beans

    SciTech Connect

    Lewis, B.G.; Gnanapragasam, N.; Stevens, M.L.

    1994-12-31

    Solid residue from fossil fuel mining and utilization generally present little hazard to human health. However, because of the high volumes generated, they do pose unique disposal problems in terms of land use and potential degradation of soil and water. In the specific case of wastes from precombustion coal cleaning, the materials include sulfur compounds that undergo oxidation when exposed to normal atmospheric conditions and microbial action and then produce sulfuric acid. The wastes also contain compounds of metals and nonmetals at concentrations many times those present in the original raw coal. Additionally, the residues often contain coal particles and fragments that combust spontaneously if left exposed to the air, thus contributing to the air pollution that the coal cleaning process was designed to prevent. Federal and state efforts in the United States to ameliorate the thousands of hectares covered with these wastes have focused on neutralizing the acidity with limestone and covering the material with soil. The latter procedure creates additional degraded areas, which were originally farmland or wildlife habitat. It would seem preferable to reclaim the coal refuse areas without earth moving. The authors describe here experiments with neutralization of coal waste acidity using an alkaline waste derived from the extraction of oil from oil shale to grow soya beans (Glycine max. [L]) on a mixture of wastes and sewage sludge. Yield of plant material and content of nutrients an potentially toxic elements in the vegetation and in the growth mixtures were determined; results were compared with those for plants grown on an agricultural soil, with particular focus on boron.

  10. Production of jet fuels from coal-derived liquids

    SciTech Connect

    Knudson, C.L.

    1990-06-01

    Samples of jet fuel (JP-4, JP-8, JP-8X) produced from the liquid by-products of the gasification of lignite coal from the Great Plains Gasification Plant were analyzed to determine the quantity and type of organo-oxygen compounds present. Results were compared to similar fuel samples produced from petroleum. Large quantities of oxygen compounds were found in the coal-derived liquids and were removed in the refining process. Trace quantities of organo-oxygenate compounds were suspected to be present in the refined fuels. Compounds were identified and quantified as part of an effort to determine the effect of these compounds in fuel instability. Results of the analysis showed trace levels of phenols, naphthols, benzofurans, hexanol, and hydrogenated naphthols were present in levels below 100 ppM. 9 figs., 3 tabs.

  11. A comparative overview of coal-water slurry fuels produced from waste coal fines for utility-scale co-firing applications

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Scaroni, A.W.

    1997-07-01

    The recovery and utilization of coal fines, both impounded and in cleaning plant effluent streams, have received close attention from both coal producers and coal-fixed utilities during the last few years. Many coal producers view impounded fines as an environmental liability and the discarded fines in plant effluent streams as contributing to a loss in Btu recovery. In addition, the rejected coal fines increase the quantity and cost of refuse disposal. The handleability of fine coal has always been a problem. Dewatering cleaned fine coal is costly. Excessive fugitive dust emissions are commonly associated with handling dry fine coal. Wet fine coal sticks to conveyor belts, blocks fuel chutes, and may limit pulverizer capacity. The preparation of coal water slurry fuel (CWSF) from wet coal fines alleviates the necessity of drying while at the same time eliminates the flow problems that wet fine coal poses to the end user. Furthermore, the utilization of CWSF as an opportunity fuel converts coal fines into a revenue source rather than a liability. Several utilities are evaluating the co-firing of low solids, low viscosity CWSF with their normal coal feedstock in an effort to lower fuel cost and/or as a NO{sub x} reduction technique. The utilization of this opportunity fuel is being driven by a changing electric industry in which utilities continually strive to reduce plant emissions while simultaneously reducing their operating costs to become more competitive as the generation side of the industry prepares for deregulation.

  12. Clean Coal Power Initiative

    SciTech Connect

    Doug Bartlett; Rob James; John McDermott; Neel Parikh; Sanjay Patnaik; Camilla Podowski

    2006-03-31

    This report is the fifth quarterly Technical Progress Report submitted by NeuCo, Incorporated, under Award Identification Number, DE-FC26-04NT41768. This award is part of the Clean Coal Power Initiative (''CCPI''), the ten-year, $2B initiative to demonstrate new clean coal technologies in the field. This report is one of the required reports listed in Attachment B Federal Assistance Reporting Checklist, part of the Cooperative Agreement. The report covers the award period January 1, 2006 - March 31, 2006 and NeuCo's efforts within design, development, and deployment of on-line optimization systems during that period.

  13. Sustainable development with clean coal

    SciTech Connect

    1997-08-01

    This paper discusses the opportunities available with clean coal technologies. Applications include new power plants, retrofitting and repowering of existing power plants, steelmaking, cement making, paper manufacturing, cogeneration facilities, and district heating plants. An appendix describes the clean coal technologies. These include coal preparation (physical cleaning, low-rank upgrading, bituminous coal preparation); combustion technologies (fluidized-bed combustion and NOx control); post-combustion cleaning (particulate control, sulfur dioxide control, nitrogen oxide control); and conversion with the integrated gasification combined cycle.

  14. Production of jet fuel from coal-derived liquids

    SciTech Connect

    Furlong, M.W.; Fox, J.D.; Masin, J.G.; Soderberg, D.J.

    1987-01-01

    Amoco and Lummus Crest are evaluating the process options and economics for upgrading the naphtha, crude phenols, and tar oil by-products from the Great Plains Coal Gasification Plant to jet fuels and other salable products. Analytical characterizations of these three by-products indicate the range of products that can be manufactured from each, and potential problems which could be encountered during refining. These characterizations, along with limited experimental data and Amoco's proprietary process models, were used to design conceptual processing schemes for maximizing the production of Grades JP-4, JP-8, and high density (JP-8X) jet fuels from the by-product liquids. In addition to the maximum jet fuel schemes, conceptual designs have also been formulated for maximizing profits from refining of the Great Plains by-products. Conceptual processing schemes for profitable production of JP-4, JP-8, and JP-8X have been developed, as has a maximum profit'' case. All four of these additional cases have now been transferred to Lummus for design and integration studies. Development of these schemes required the use of linear programming technology. This technology includes not only conventional refining processes which have been adapted for use with coal-derived liquids (e.g. hydrotreating, hydrocracking), but also processes which may be uniquely suited to the Great Plains by-products such as cresylic acid extraction, hydordealkylation, and needle coking. 6 figs., 3 tabs.

  15. Experimental studies of the production of lightweight aggregate from fly ash/coal cleaning refuse mixtures

    SciTech Connect

    Burnet, G.; Gokhale, A.J.

    1987-01-01

    In this work, a granulation/sintering process have been developed for the manufacture of lightweight aggregate from coal cleaning refuse and fly ash. The resulting granules have the properties required of a lightweight aggregate. It is important to note, however, that while these properties can be measured and evaluated, it is difficult to identify a good aggregate other than by showing that it can be used to make good concrete. Tests on the aggregate alone are helpful in assessing its suitability, but the final criterion must be performance in concrete. This evaluation remains to be done for the refuse/fly ash aggregate. 7 refs., 5 figs., 4 tabs.

  16. Innovative technologies on fuel assemblies cleaning for sodium fast reactors: First considerations on cleaning process

    SciTech Connect

    Simon, N.; Lorcet, H.; Beauchamp, F.; Guigues, E.; Lovera, P.; Fleche, J. L.; Lacroix, M.; Carra, O.; Prele, G.

    2012-07-01

    Within the framework of Sodium Fast Reactor development, innovative fuel assembly cleaning operations are investigated to meet the GEN IV goals of safety and of process development. One of the challenges is to mitigate the Sodium Water Reaction currently used in these processes. The potential applications of aqueous solutions of mineral salts (including the possibility of using redox chemical reactions) to mitigate the Sodium Water Reaction are considered in a first part and a new experimental bench, dedicated to this study, is described. Anhydrous alternative options based on Na/CO{sub 2} interaction are also presented. Then, in a second part, a functional study conducted on the cleaning pit is proposed. Based on experimental feedback, some calculations are carried out to estimate the sodium inventory on the fuel elements, and physical methods like hot inert gas sweeping to reduce this inventory are also presented. Finally, the implementation of these innovative solutions in cleaning pits is studied in regard to the expected performances. (authors)

  17. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 14, January--March 1996

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1996-04-30

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by June 1997. During Quarter 14 (January--March 1996), parametric testing of the 30-inch Microcel{trademark} flotation column at the Lady Dunn Plant continued under Subtask 3.2. Subtask 3. 3 testing, investigating a novel Hydrophobic Dewatering process (HD), continued this quarter with parametric testing of the batch dewatering unit. Coal product moistures of 3 to 12 percent were achieved, with higher percent solids slurry feeds resulting in lower product moistures. For a given percent solids feed, the product moisture decreased with increasing butane to dry coal ratios. Stirring time, stirring rate, and settling time were all found to have little effect on the final moisture content. Continuing Subtask 6.4 work, investigating coal-water-fuel slurry formulation for coals cleaned by selective agglomeration, indicated that pH adjustment to 10 resulted in marginally better (lower viscosity) slurries for one of the two coals tested. Subtask 6.5 agglomeration bench-scale testing results indicate that the new Taggart coal requires a grind with a d{sub 80} of approximately 33 microns to achieve the 1 lb ash/MBtu product quality specification. Also under Subtask 6.5, reductions in the various trace element concentrations accomplished during selective agglomeration were determined. Work was essentially completed on the detailed design of the PDU selective agglomeration module under Task 7 with the issuing of a draft report.

  18. Technology of cleaning fine coal in dense-medium cyclones

    SciTech Connect

    Mengelers, J.; Dogg, K.

    1980-01-01

    Due to the fact that coal fines are becoming increasinglyly difficult to clean and higher in sulfur, it is becoming increasingly necessary to use an efficient technology for cleaning them. In recent years for practical cleaning of coal of below 0.5 mm size grade there has been extensive use of flotation machines, hydrocyclones, Deister concentration tables and certain other types of equipment. They all have certain deficiencies, however. In particular, oxidized coal is not cleaned efficiently in flotation machines; high sulfur coal requires very low separation densities, for example 1300 kg/m/sup 3/, etc. The experience of the firm Stamikarbon in the field of industrial cleaning with dense-medium cyclones, extensive investigations and the operation of washeries permit us to state that under certain conditions it is possible to clean coal of below 1.0 mm size grade in high-head, dense-medium cyclones of 250 mm diameter. The working medium is separated from the cleaning products by means of an original combination of magnetic separators and arched classifiers with narrow slots. The use of this equipment permits classification of material at a particle size of 0.075 mm without clogging the screen slots. The final products are efficiently processed on classifiers of a new type. Dense-medium cyclone complexes are the most expensive types of equipment designed for cleaning of below 0.5 mm coal. However, a number of cases have been noted when it is economically feasible to use dense-medium cyclones, for example in separation at a low density, cleaning coal with a high content of fractions of density close to the separation density, and processing of oxidized coal. Dense-medium cyclones may be used successfully to clean coal to a size grade of 0.5 to 0.1 mm. The selection of the most economical process is determined by the type and nature of the coal to be cleaned.

  19. Physical cleaning of coal: present and developing methods

    SciTech Connect

    Liu, Y.A.

    1982-01-01

    In recent years much attention has been given to precombustion and postcombustion cleanup as means of controlling sulfur dioxide emissions from burning coal. Most processes for controlling sulfur dioxide emissions have entailed some form of either pretreatment by chemical desulfurization or posttreatment by stack gas scrubbing (flue gas desulfurization). Coal cleaning for precombustion cleanup has been overlooked except by a few dozen experts who advocate the merit of removing ash and inorganic sulfur (mainly pyrite) as a means of improving boiler performance and, with most coals, controlling objectionable pollutants. Many coals are amenable to cleaning using advanced technology at costs ranging from 25 to 50% of those for chemical desulfurization or stack gas scrubbing. Furthermore, physical cleaning wastes containing the worrisome trace elements can be disposed of safely in stable embankments and land fills. Thanks to the vision and the perseverance of a few researchers who never abandoned the old technology of coal preparation for the new technology of coal conversion, some significant advances have been made in cleaning coal. Instead of removing large sulfur balls, new processes are becoming available for removing micrometer-sized pyrite crystallites from powdered coal. This book describes the new methods and developments in physical coal cleaning that will permit us to replace natural gas and oil-fired utility boilers with coal-fired ones and also allow us to burn coal in home furnaces without the noxious gases and soot that many of us can remember. All ten chapters have been entered individually into EDB and ERA.

  20. Energy Conversion Alternatives Study (ECAS), General Electric Phase 1. Volume 3: Energy conversion subsystems and components. Part 3: Gasification, process fuels, and balance of plant

    NASA Technical Reports Server (NTRS)

    Boothe, W. A.; Corman, J. C.; Johnson, G. G.; Cassel, T. A. V.

    1976-01-01

    Results are presented of an investigation of gasification and clean fuels from coal. Factors discussed include: coal and coal transportation costs; clean liquid and gas fuel process efficiencies and costs; and cost, performance, and environmental intrusion elements of the integrated low-Btu coal gasification system. Cost estimates for the balance-of-plant requirements associated with advanced energy conversion systems utilizing coal or coal-derived fuels are included.

  1. Physical and chemical coal cleaning

    SciTech Connect

    Wheelock, T.D; Markuszewski, R.

    1980-01-01

    Coal is cleaned industrially by freeing the occluded mineral impurities and physically separating the coal and refuse particles on the basis of differences in density, settling characteristics, or surface properties. While physical methods are very effective and low in cost when applied to the separation of coarse particles, they are much less effective when applied to the separation of fine particles. Also they cannot be used to remove impurities which are bound chemically to the coal. These deficiencies may be overcome in the future by chemical cleaning. Most of the chemical cleaning methods under development are designed primarily to remove sulfur from coal but several methods also remove various trace elements and ash-forming minerals. Generally these methods will remove most of the sulfur associated with inorganic minerals but only a few of the methods seem to remove organically bound sulfur. A number of the methods employ oxidizing agents such as air, oxygen, chlorine, nitrogen dioxide, or a ferric salt to oxidize the sulfur compounds to soluble sulfates which are then extracted with water. The sulfur in coal may also be solubilized by treatment with caustic. Also sulfur can be removed by reaction with hydrogen at high temperature. Furthermore it is possible to transform the sulfur-bearing minerals in coal to materials which are easily removed by magnetic separation.

  2. Process for removing sulfur from coal

    DOEpatents

    Aida, T.; Squires, T.G.; Venier, C.G.

    1983-08-11

    A process is disclosed for the removal of divalent organic and inorganic sulfur compounds from coal and other carbonaceous material. A slurry of pulverized carbonaceous material is contacted with an electrophilic oxidant which selectively oxidizes the divalent organic and inorganic compounds to trivalent and tetravalent compounds. The carbonaceous material is then contacted with a molten caustic which dissolves the oxidized sulfur compounds away from the hydrocarbon matrix.

  3. CONSORTIUM FOR CLEAN COAL UTILIZATION

    E-print Network

    Subramanian, Venkat

    1 CONSORTIUM FOR CLEAN COAL UTILIZATION Request for Proposals Date of Issue: February 16, 2015 The Consortium for Clean Coal Utilization (CCCU) at Washington University in St. Louis was established in January of 2009. The mission of the CCCU is to enable environmentally benign and sustainable use of coal, both

  4. Clean Coal Technology Demonstration Program. Program update 1994

    SciTech Connect

    1995-04-01

    The Clean Coal Technology Demonstration Program (CCT Program) is a $7.14 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Clean coal technologies being demonstrated under the CCT program are creating the technology base that allows the nation to meet its energy and environmental goals efficiently and reliably. The fact that most of the demonstrations are being conducted at commercial scale, in actual user environments, and under conditions typical of commercial operations allows the potential of the technologies to be evaluated in their intended commercial applications. The technologies are categorized into four market sectors: advanced electric power generation systems; environmental control devices; coal processing equipment for clean fuels; and industrial technologies. Sections of this report describe the following: Role of the Program; Program implementation; Funding and costs; The road to commercial realization; Results from completed projects; Results and accomplishments from ongoing projects; and Project fact sheets. Projects include fluidized-bed combustion, integrated gasification combined-cycle power plants, advanced combustion and heat engines, nitrogen oxide control technologies, sulfur dioxide control technologies, combined SO{sub 2} and NO{sub x} technologies, coal preparation techniques, mild gasification, and indirect liquefaction. Industrial applications include injection systems for blast furnaces, coke oven gas cleaning systems, power generation from coal/ore reduction, a cyclone combustor with S, N, and ash control, cement kiln flue gas scrubber, and pulse combustion for steam coal gasification.

  5. Refinery Integration of By-Products from Coal-Derived Jet Fuels

    SciTech Connect

    Caroline Clifford; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

    2008-03-31

    The final report summarizes the accomplishments toward project goals during length of the project. The goal of this project was to integrate coal into a refinery in order to produce coal-based jet fuel, with the major goal to examine the products other than jet fuel. These products are in the gasoline, diesel and fuel oil range and result from coal-based jet fuel production from an Air Force funded program. The main goal of Task 1 was the production of coal-based jet fuel and other products that would need to be utilized in other fuels or for non-fuel sources, using known refining technology. The gasoline, diesel fuel, and fuel oil were tested in other aspects of the project. Light cycle oil (LCO) and refined chemical oil (RCO) were blended, hydrotreated to removed sulfur, and hydrogenated, then fractionated in the original production of jet fuel. Two main approaches, taken during the project period, varied where the fractionation took place, in order to preserve the life of catalysts used, which includes (1) fractionation of the hydrotreated blend to remove sulfur and nitrogen, followed by a hydrogenation step of the lighter fraction, and (2) fractionation of the LCO and RCO before any hydrotreatment. Task 2 involved assessment of the impact of refinery integration of JP-900 production on gasoline and diesel fuel. Fuel properties, ignition characteristics and engine combustion of model fuels and fuel samples from pilot-scale production runs were characterized. The model fuels used to represent the coal-based fuel streams were blended into full-boiling range fuels to simulate the mixing of fuel streams within the refinery to create potential 'finished' fuels. The representative compounds of the coal-based gasoline were cyclohexane and methyl cyclohexane, and for the coal-base diesel fuel they were fluorine and phenanthrene. Both the octane number (ON) of the coal-based gasoline and the cetane number (CN) of the coal-based diesel were low, relative to commercial fuels ({approx}60 ON for coal-based gasoline and {approx}20 CN for coal-based diesel fuel). Therefore, the allowable range of blending levels was studied where the blend would achieve acceptable performance. However, in both cases of the coal-based fuels, their ignition characteristics may make them ideal fuels for advanced combustion strategies where lower ON and CN are desirable. Task 3 was designed to develop new approaches for producing ultra clean fuels and value-added chemicals from refinery streams involving coal as a part of the feedstock. It consisted of the following three parts: (1) desulfurization and denitrogenation which involves both new adsorption approach for selective removal of nitrogen and sulfur and new catalysts for more effective hydrotreating and the combination of adsorption denitrogenation with hydrodesulfurization; (2) saturation of two-ring aromatics that included new design of sulfur resistant noble-metal catalysts for hydrogenation of naphthalene and tetralin in middle distillate fuels, and (3) value-added chemicals from naphthalene and biphenyl, which aimed at developing value-added organic chemicals from refinery streams such as 2,6-dimethylnaphthalene and 4,4{prime}-dimethylbiphenyl as precursors to advanced polymer materials. Major advances were achieved in this project in designing the catalysts and sorbent materials, and in developing fundamental understanding. The objective of Task 4 was to evaluate the effect of introducing coal into an existing petroleum refinery on the fuel oil product, specifically trace element emissions. Activities performed to accomplish this objective included analyzing two petroleum-based commercial heavy fuel oils (i.e., No. 6 fuel oils) as baseline fuels and three co-processed fuel oils, characterizing the atomization performance of a No. 6 fuel oil, measuring the combustion performance and emissions of the five fuels, specifically major, minor, and trace elements when fired in a watertube boiler designed for natural gas/fuel oil, and determining the boiler performance when firing the five fuels. Two

  6. EVALUATION OF PHYSICAL/CHEMICAL COAL CLEANING AND FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The report gives results of evaluations of physical coal cleaning (PCC), chemical coal cleaning (CCC), and coal cleaning combined with flue gas desulfurization (FGD). It includes process descriptions, cleaning performances, comparative capital investments, and annual revenue requ...

  7. CLEAN FUELS FROM AGRICULTURAL AND FORESTRY WASTES

    EPA Science Inventory

    The report gives results of an experimental investigation of the operating parameters for a mobile waste conversion system based on the Georgia Tech Engineering Experiment Station's partial oxidation pyrolysis process. The object of the testing was to determine the combination of...

  8. NEW SOLID FUELS FROM COAL AND BIOMASS WASTE

    SciTech Connect

    Hamid Farzan

    2001-09-24

    Under DOE sponsorship, McDermott Technology, Inc. (MTI), Babcock and Wilcox Company (B and W), and Minergy Corporation developed and evaluated a sludge derived fuel (SDF) made from sewage sludge. Our approach is to dry and agglomerate the sludge, combine it with a fluxing agent, if necessary, and co-fire the resulting fuel with coal in a cyclone boiler to recover the energy and to vitrify mineral matter into a non-leachable product. This product can then be used in the construction industry. A literature search showed that there is significant variability of the sludge fuel properties from a given wastewater plant (seasonal and/or day-to-day changes) or from different wastewater plants. A large sewage sludge sample (30 tons) from a municipal wastewater treatment facility was collected, dried, pelletized and successfully co-fired with coal in a cyclone-equipped pilot. Several sludge particle size distributions were tested. Finer sludge particle size distributions, similar to the standard B and W size distribution for sub-bituminous coal, showed the best combustion and slagging performance. Up to 74.6% and 78.9% sludge was successfully co-fired with pulverized coal and with natural gas, respectively. An economic evaluation on a 25-MW power plant showed the viability of co-firing the optimum SDF in a power generation application. The return on equity was 22 to 31%, adequate to attract investors and allow a full-scale project to proceed. Additional market research and engineering will be required to verify the economic assumptions. Areas to focus on are: plant detail design and detail capital cost estimates, market research into possible project locations, sludge availability at the proposed project locations, market research into electric energy sales and renewable energy sales opportunities at the proposed project location. As a result of this program, wastes that are currently not being used and considered an environmental problem will be processed into a renewable fuel. These fuels will be converted to energy while reducing CO{sub 2} emissions from power generating boilers and mitigating global warming concerns. This report describes the sludge analysis, solid fuel preparation and production, combustion performance, environmental emissions and required equipment.

  9. Open-Cycle Gas Turbine/Steam Turbine Combined Cycles with synthetic fuels from coal

    NASA Technical Reports Server (NTRS)

    Shah, R. P.; Corman, J. C.

    1977-01-01

    The Open-Cycle Gas Turbine/Steam Turbine Combined Cycle can be an effective energy conversion system for converting coal to electricity. The intermediate step in this energy conversion process is to convert the coal into a fuel acceptable to a gas turbine. This can be accomplished by producing a synthetic gas or liquid, and by removing, in the fuel conversion step, the elements in the fuel that would be harmful to the environment if combusted. In this paper, two open-cycle gas turbine combined systems are evaluated: one employing an integrated low-Btu gasifier, and one utilizing a semi-clean liquid fuel. A consistent technical/economic information base is developed for these two systems, and is compared with a reference steam plant burning coal directly in a conventional furnace.

  10. Refinery Integration of By-Products from Coal-Derived Jet Fuels

    SciTech Connect

    Caroline E. Burgess Clifford; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

    2006-05-17

    This report summarizes the accomplishments toward project goals during the first six months of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts, acquisition and installation of a research gasoline engine, and modification of diesel engines for use in evaluating diesel produced in the project. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of fuel oil indicates that the fuel is somewhere in between a No. 4 and a No. 6 fuel oil. Emission testing indicates the fuel burns similarly to these two fuels, but trace metals for the coal-based material are different than petroleum-based fuel oils. Co-coking studies using cleaned coal are highly reproducible in the pilot-scale delayed coker. Evaluation of the coke by Alcoa, Inc. indicated that while the coke produced is of very good quality, the metals content of the carbon is still high in iron and silica. Coke is being evaluated for other possible uses. Methods to reduce metal content are being evaluated.

  11. TRW Gravimelt Process for desulfurization and demineralization of coal

    SciTech Connect

    Meyers, R.A.; Mc Clanathan, L.C.; Hart, W.D.

    1985-01-01

    The TRW Gravimelt Process is a Department of Energy supported chemical coal-cleaning process that removes virtually all of the sulfur and ash from coal. Coal cleaned by the process meets EPA New Source Performance Standards (NSPS Standards) for sulfur oxide emissions and is as low in ash and sulfur as fuel oil. The TRW Gravimelt Process involves treatment of coal with molten sodium and potassium hydroxides at temperatures of 325/sup 0/-390/sup 0/C to chemically extract organic and pytritic sulfur and the coal mineral matter into the molten alkali. A series of conceptual designs and cost estimates for 9080 metric tonne (10,000 tons) per day TRW Gravimelt Process commercial plants have been prepared with variations in reactor type, of ratio of caustic to coal, washing system and regeneration options.

  12. An evaluation of physical coal cleaning plus FGD for coal fired utility applications

    SciTech Connect

    Newman, J.; Kantesaria, P.; Huettenhain, H.

    1994-12-31

    The Clean Air Act Amendment of 1990 (CAAA) requires utilities to reduce SO{sub 2} emissions from coal-fired power plants in two phases. Phase I takes effect January 1, 1995, requiring utilities to reduce SO{sub 2} emissions to 2.5 lb SO{sub 2}/MMBtu. Phase II becomes effective on January 1, 2000, requiring all plants above 25 MWe in capacity not to exceed SO{sub 2} emissions above 1.2 lb SO{sub 2}/MMBtu. Electric utilities who burn moderately high ash and sulfur bituminous coal and must develop a strategy to comply with the CAAA can choose from numerous options besides simple fuel switching or complete flue gas scrubbing. Below 2% Run of Mine (ROM) coal sulfur Strategy 2, conventional cleaning, provides the lowest cost. Below 4% sulfur in the ROM coal conventional cleaning plus confined zone dispersion (CZD), Strategy 7, is the best choice. The higher cost of advanced coal cleaning, promising an additional 12% SO{sub 2} reduction over the approximately 45% reduction by conventional cleaning, can only be justified for coals between 4 and 6% sulfur in the ROM coal. Strategy 8, advanced cleaning plus CZD has the lowest cost for this sulfur range. Higher sulfur coals require full scrubbing combined with conventional coal cleaning to achieve the lowest compliance cost for Phase I. For Phase II compliance advanced coal cleaning has no advantage over conventional cleaning. Full scrubbing will be required for ROM coals with more than 2% sulfur. Full scrubbing combined with conventional cleaning can achieve the lowest compliance cost compared to the other strategies.

  13. Ultrasonic cleaning of fuel assemblies

    SciTech Connect

    Kondoh, Keisuke; Fujita, Chitoshi; Sakai, Hitoshi

    1994-12-31

    During fuel transportation, contamination of the transfer cask can lead to radiation dosage. That is radioactive crud becomes detached from the fuel surface and is deposited inside the cask. To avoid this at the Tsuruga Power Station Unit 1, crud was removed from fuel assemblies in advance of fuel transportation work. An ultrasonic cleaning process was adopted for this purpose; ultrasonic methods excel over other methods for this type of cleaning. Our process is also able to clean fuel assemblies without removing the channel box. Since this is the first time that the ultrasonic method was applied to fuel assemblies at the light water reactor in Japan on a large scale, the efficiency and the impact on plant instrumentation of the method were examined by performing preliminary test. Based on these tests, an optimum cleaning procedure was established.

  14. Power Gas and Combined Cycles: Clean Power From Fossil Fuels

    ERIC Educational Resources Information Center

    Metz, William D.

    1973-01-01

    The combined-cycle system is currently regarded as a useful procedure for producing electricity. This system can burn natural gas and oil distillates in addition to coal. In the future when natural gas stocks will be low, coal may become an important fuel for such systems. Considerable effort must be made for research on coal gasification and

  15. Coal desulfurization during the combustion of coal/oil/water emulsions: an economic alternative clean liquid fuel. Final report

    SciTech Connect

    Not Available

    1983-04-01

    This report presents the Phase II results of a combustion program designed to assess the feasibility of utilizing coal/oil/water (COW) emulsions as a fuel for fire tube package boilers. Also examined was the effect of the addition of alkaline absorbents to the fuel for sulfur dioxide capture. Presented are the findings of testing involving optimizing sulfur dioxide removal while still maintaining a rheologically favorable fuel. Overall performance of COW as a boiler fuel was evaluated over long term operation. Emphasis was placed on burner design as well as coal characteristics. Three different bituminous coals were used during this program. Results indicate that COW emulsions may be a feasible alternative for oil in industrial fire tube boilers if the major problem, deposition buildup, can be resolved. This appears possible with a proper soot blower design. Soda ash is a viable means for obtaining at least 80% removal, using a 1:1 molar ratio. However, the deposition problem with soda ash indicated that stack injection may be a more feasible approach.

  16. Solvent recovery for the oil-agglomeration coal-cleaning process. Final report

    SciTech Connect

    Cheh, C.H.

    1981-09-01

    Solvent removal and recovery from coal pellets produced by the spherical agglomeration process were studied. Different types of pellets were prepared using an eastern and a western coal and three grades of solvents. Three dryers, namely Turbo, Roto-louvre, and Holo-flite, were selected for laboratory testing to remove the solvent from the pellets. Results showed that all three dryers can evaporate the solvent from the coal pellets to very low levels; however, a large amount of coal fines was generated in the Holo-flite dryer. Superheated steam and simulated flue gas were tested as the drying media to study the drying and recovery of the solvent from the coal pellets. Solvent recovery was found to be very high when superheated steam was used but very poor when simulated flue gas was used. It is recommended that the Turbo dryer, which has been using superheated steam in some of its commercial units, be studied further on a pilot scale. A flow scheme of the pilot plant is proposed.

  17. Coal surface control for advanced physical fine coal cleaning technologies

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Bi, H.; Campbell, P.; Ciocco, M.; Hittle, L.; Kim, S.; Perez, L.

    1991-01-01

    The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 90% pyrite sulfur rejection at a energy recovery greater than 90% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. During this period, research efforts were focused on (1) ESCA analysis of pulverized and wet ground Illinois {number sign}6 and Pittsburgh {number sign}8 coal samples used in the sulfur forms analysis were carried out. The ESCA spectra showed the complete removal of sulfate from the surface after leaching with a HCl solution. Similarly a reduction in surface sulfides was observed after leaching with a nitric acid (HNO{sub 3}) solution. (2) A study of the structure and morphology of coal agglomerates using the Scanning Electron Microscope (SEM) was initiated. Two techniques, quick-freeze method and dispersion method, were used for preparing agglomerates for analysis. (3) Pyrite size and association studies were carried out using Upper Freeport coal wet ground using 7/32 in. ceramic balls. (4) Agglomeration tests followed by washing steps were conducted using Upper Freeport and Pittsburgh {number sign}8 coals. and (5) Lime was used a pyrite depressant in agglomeration tests conducted with Pittsburgh {number sign}8 coal. An increase of about 7 percentage points in pyritic sulfur rejection was observed for a dosage of 6 lb/ton. 10 refs., 29 figs., 17 tabs.

  18. Characteristics of American coals in relation to their conversion into clean-energy fuels. Final report. [1150 samples of US coals

    SciTech Connect

    Spackman, W.; Davis, A.; Walker, P.L.; Lovell, H.L.; Vastola, F.J.; Given, P.H.; Suhr, N.H.; Jenkins, R.G.

    1982-06-01

    To further characterize the Nation's coals, the Penn State Coal Sample Bank and Data Base were expanded to include a total of 1150 coal samples. The Sample Bank includes full-seam channel samples as well as samples of lithotypes, seam benches, and sub-seam sections. To the extent feasible and appropriate basic compositional data were generated for each sample and validated and computerized. These data include: proximate analysis, ultimate analysis, sulfur forms analysis, calorific value, maceral analysis, vitrinite reflectance analysis, ash fusion analysis, free-swelling index determination, Gray-King coke type determination, Hardgrove grindability determination, Vicker's microhardness determination, major and minor element analysis, trace element analysis, and mineral species analysis. During the contract period more than 5000 samples were prepared and distributed. A theoretical and experimental study of the pyrolysis of coal has been completed. The reactivity of chars, produced from all ranks of American coals, has been studied with regard to reactivity to air, CO/sub 2/, H/sub 2/ and steam. Another area research has concerned the catalytic effect of minerals and various cations on the gasification processes. Combustion of chars, low volatile fuels, coal-oil-water-air emulsions and other subjects of research are reported here. The products of this research can be found in 23 DOE Technical Research Reports and 49 published papers. As another mechanism of technology transfer, the results have been conveyed via more than 70 papers presented at a variety of scientific meetings. References to all of these are contained in this report.

  19. Vibration mills in the manufacturing technology of slurry fuel from unbeneficiated coal sludge

    SciTech Connect

    E.G. Gorlov; A.I. Seregin; G.S. Khodakov

    2008-08-15

    Coal-water slurry fuel (CWSF) is economically viable provided that its ash content does not exceed 30% and the amount water in the fuel is at most 45%. Two impoundments were revealed that have considerable reserves of waste coal useful for commercial manufacture of CWSF without the beneficiation step. One of the CWSF manufacture steps is the comminution of coal sludge to have a particle size required by the combustion conditions. Vibration mills, which are more compact and energy-intensive that drum mills, can be used in the CWSG manufacture process. The rheological characteristics of CWSF obtained from unbeneficiated waste coal were determined.

  20. Coal liquefaction process

    DOEpatents

    Skinner, Ronald W. (Allentown, PA); Tao, John C. (Perkiomenville, PA); Znaimer, Samuel (Vancouver, CA)

    1985-01-01

    This invention relates to an improved process for the production of liquid carbonaceous fuels and solvents from carbonaceous solid fuels, especially coal. The claimed improved process includes the hydrocracking of the light SRC mixed with a suitable hydrocracker solvent. The recycle of the resulting hydrocracked product, after separation and distillation, is used to produce a solvent for the hydrocracking of the light solvent refined coal.

  1. Surface magnetic enhancement for coal cleaning

    SciTech Connect

    Hwang, J.Y.

    1992-01-01

    The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

  2. Coal liquefaction process wherein jet fuel, diesel fuel and/or ASTM No. 2 fuel oil is recovered

    DOEpatents

    Bauman, Richard F. (Houston, TX); Ryan, Daniel F. (Friendswood, TX)

    1982-01-01

    An improved process for the liquefaction of coal and similar solid carbonaceous materials wherein a hydrogen donor solvent or diluent derived from the solid carbonaceous material is used to form a slurry of the solid carbonaceous material and wherein the naphthenic components from the solvent or diluent fraction are separated and used as jet fuel components. The extraction increases the relative concentration of hydroaromatic (hydrogen donor) components and as a result reduces the gas yield during liquefaction and decreases hydrogen consumption during said liquefaction. The hydrogenation severity can be controlled to increase the yield of naphthenic components and hence the yield of jet fuel and in a preferred embodiment jet fuel yield is maximized while at the same time maintaining solvent balance.

  3. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Albert Tsang

    2003-03-14

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), a company of Global Energy Inc., and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over several years, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana.

  4. Advanced physical fine coal cleaning spherical agglomeration. Final report

    SciTech Connect

    Not Available

    1990-09-01

    The project included process development, engineering, construction, and operation of a 1/3 tph proof-of-concept (POC) spherical agglomeration test module. The POC tests demonstrated that physical cleaning of ultrafine coal by agglomeration using heptane can achieve: (1) Pyritic sulfur reductions beyond that possible with conventional coal cleaning methods; (2) coal ash contents below those which can be obtained by conventional coal cleaning methods at comparable energy recoveries; (3) energy recoveries of 80 percent or greater measured against the raw coal energy content; (4) complete recovery of the heptane bridging liquid from the agglomerates; and (5) production of agglomerates with 3/8-inch size and less than 30 percent moisture. Test results met or exceeded all of the program objectives. Nominal 3/8-inch size agglomerates with less than 20 percent moisture were produced. The clean coal ash content varied between 1.5 to 5.5 percent by weight (dry basis) depending on feed coal type. Ash reductions of the run-of-mine (ROM) coal were 77 to 83 percent. ROM pyritic sulfur reductions varied from 86 to 90 percent for the three test coals, equating to total sulfur reductions of 47 to 72 percent.

  5. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 13, October--December, 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1996-01-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit. During Quarter 13 (October--December 1995), testing of the GranuFlow dewatering process indicated a 3--4% reduction in cake moisture for screen-bowl and solid-bowl centrifuge products. The Orimulsion additions were also found to reduce the potential dustiness of the fine coal, as well as improve solids recovery in the screen-bowl centrifuge. Based on these results, Lady Dunn management now plans to use a screen bowl centrifuge to dewater their Microcel{trademark} column froth product. Subtask 3.3 testing, investigating a novel Hydrophobic Dewatering process (HD), continued this quarter. Continuing Subtask 6.4 work, investigating coal-water-slurry formulation, indicated that selective agglomeration products can be formulated into slurries with lower viscosities than advanced flotation products. Subtask 6.5 agglomeration bench-scale testing results indicate that a very fine grind is required to meet the 2 lb ash/MBtu product specification for the Winifrede coal, while the Hiawatha coal requires a grind in the 100- to 150-mesh topsize range. Detailed design work remaining involves the preparation and issuing of the final task report. Utilizing this detailed design, a construction bid package was prepared and submitted to three Colorado based contractors for quotes as part of Task 9.

  6. Engineering development of advanced physical fine coal cleaning for premium fuel applications: Subtask 3.3 - dewatering studies

    SciTech Connect

    Yoon, R. H.; Phillips, D. I.; Sohn, S. M.; Luttrell, G. H.

    1996-10-01

    If successful, the novel Hydrophobic Dewatering (HD) process being developed in this project will be capable of efficiently removing moisture from fine coal without the expense and other related drawbacks associated with mechanical dewatering or thermal drying. In the HD process, a hydrophobic substance is added to a coal-water slurry to displace water from the surface of coal, while the spent hydrophobic substance is recovered for recycling. For this process to have commercialization potential, the amount of butane lost during the process must be small. Earlier testing revealed the ability of the hydrophobic dewatering process to reduce the moisture content of fine coal to a very low amount as well as the determination of potential butane losses by the adsorption of butane onto the coal surface. Work performed in this quarter showed that the state of oxidation affects the amount of butane adsorbed onto the surface of the coal and also affects the final moisture content. the remaining work will involve a preliminary flowsheet of a continuous bench-scale unit and a review of the economics of the system. 1 tab.

  7. Management of solid wastes from the Limestone Injection Dry Scrubbing (LIDS) clean coal technology. Final report

    SciTech Connect

    Musiol, W.F. Jr.; Czuczwa, J.M.

    1993-03-01

    The objectives of this project were to characterize by-products from a pilot Limestone Injection Dry Scrubbing (LIDS) process and to develop processes directed toward the safe and economic use or disposal of these wastes. Because LIDS is a developing Clean Coal technology, a database of chemical and physical characteristics of the by-product was first developed. During the course of this project, it was found that the waste alone did not form high-strength products sufficient for use in construction and engineering applications. Therefore, the project was redirected to evaluate the by-product as a soil-cement and Portland cement raw material, agricultural liming agent, backfill/landfill material component, and mine reclamation/neutralizing agent. Based on these evaluations, the most viable uses for the LIDS byproduct include use in mine reclamation or as a neutralization agent. If soluble sulfites can be minimized by avoiding a dolomitic LIDS reagent, use as an agricultural liming agent has promise. Interest from an Ohio utility in the LIDS process suggests possible application of results at the demonstration or commercial stages.

  8. Producing liquid fuels from coal: prospects and policy issues

    SciTech Connect

    James T. Bartis; Frank Camm; David S. Ortiz

    2008-07-01

    The increase in world oil prices since 2003 has prompted renewed interest in producing and using liquid fuels from unconventional resources, such as biomass, oil shale, and coal. This book focuses on issues and options associated with establishing a commercial coal-to-liquids (CTL) industry within the United States. It describes the technical status, costs, and performance of methods that are available for producing liquids from coal; the key energy and environmental policy issues associated with CTL development; the impediments to early commercial experience; and the efficacy of alternative federal incentives in promoting early commercial experience. Because coal is not the only near-term option for meeting liquid-fuel needs, this book also briefly reviews the benefits and limitations of other approaches, including the development of oil shale resources, the further development of biomass resources, and increasing dependence on imported petroleum. A companion document provides a detailed description of incentive packages that the federal government could offer to encourage private-sector investors to pursue early CTL production experience while reducing the probability of bad outcomes and limiting the costs that might be required to motivate those investors. (See Rand Technical Report TR586, Camm, Bartis, and Bushman, 2008.) 114 refs., 2 figs., 16 tabs., 3 apps.

  9. Transportation costs for new fuel forms produced from low rank US coals

    SciTech Connect

    Newcombe, R.J.; McKelvey, D.G. ); Ruether, J.A. )

    1990-09-01

    Transportation costs are examined for four types of new fuel forms (solid, syncrude, methanol, and slurry) produced from low rank coals found in the lower 48 states of the USA. Nine low rank coal deposits are considered as possible feedstocks for mine mouth processing plants. Transportation modes analyzed include ship/barge, pipelines, rail, and truck. The largest potential market for the new fuel forms is coal-fired utility boilers without emission controls. Lowest cost routes from each of the nine source regions to supply this market are determined. 12 figs.

  10. Healy Clean Coal Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2003-09-01

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) Program is to provide the energy marketplace with advanced, more efficient, and environmentally responsible coal utilization options by conducting demonstrations of new technologies. These demonstration projects are intended to establish the commercial feasibility of promising advanced coal technologies that have been developed to a level at which they are ready for demonstration testing under commercial conditions. This document serves as a DOE post-project assessment (PPA) of the Healy Clean Coal Project (HCCP), selected under Round III of the CCT Program, and described in a Report to Congress (U.S. Department of Energy, 1991). The desire to demonstrate an innovative power plant that integrates an advanced slagging combustor, a heat recovery system, and both high- and low-temperature emissions control processes prompted the Alaska Industrial Development and Export Authority (AIDEA) to submit a proposal for this project. In April 1991, AIDEA entered into a cooperative agreement with DOE to conduct this project. Other team members included Golden Valley Electric Association (GVEA), host and operator; Usibelli Coal Mine, Inc., coal supplier; TRW, Inc., Space & Technology Division, combustor technology provider; Stone & Webster Engineering Corp. (S&W), engineer; Babcock & Wilcox Company (which acquired the assets of Joy Environmental Technologies, Inc.), supplier of the spray dryer absorber technology; and Steigers Corporation, provider of environmental and permitting support. Foster Wheeler Energy Corporation supplied the boiler. GVEA provided oversight of the design and provided operators during demonstration testing. The project was sited adjacent to GVEA's Healy Unit No. 1 in Healy, Alaska. The objective of this CCT project was to demonstrate the ability of the TRW Clean Coal Combustion System to operate on a blend of run-of-mine (ROM) coal and waste coal, while meeting strict environmental requirements. DOE provided $117,327,000 of the total project cost of $282,300,000, or 41.6 percent. Construction for the demonstration project was started in May 1995, and completed in November 1997. Operations were initiated in January 1998, and completed in December 1999. The evaluation contained herein is based primarily on information from the AIDEA's Final Report (Alaska Industrial Development and Export Authority, 2001), as well as other references cited.

  11. Indirect conversion of coal to fuel and chemicals by the Sasol slurry phase distillate process

    SciTech Connect

    Jager, B.

    1997-12-31

    Sasol was established in 1950 to convert low grade coal reserves into petroleum products and petrochemical feed stock. The first plant was commissioned in 1955 and two further plants followed in 1980 and 1982. Today Sasol produces the equivalent of 150,000 bbl/day of fuels and chemical feedstock from more than 40 million tons of low grade coal. In converting coal to petroleum products, coal is first gasified with oxygen and steam to syngas, a mixture of H{sub 2} and CO, which after purification is converted to hydrocarbons and some oxygenates by means of the Fischer-Tropsch process (FT). In the Sasol plants Lurgi Fixed Bed Dry Bottom gasifiers are used and the FT is performed in either the Low Temperature or High Temperature FT process. Over the years an ongoing program of optimization has led to numerous modifications and improvements. These improvements resulted in increased operational stability of the process, reduced mechanical wear and extended life of components. This paper describes the technology and the modifications which have improved the process, including the integration of the process with reforming of natural gas. Fischer-Tropsch in combination with gasification of coal has been used successfully and profitably for over 40 years for the production of synfuels and petrochemical products. In new plants syncrude obtained from FT in combination with reforming of natural gas can compete with crude oil for the production of fuels and chemicals where cheap natural gas is available (such as stranded gas in remote areas). This has become possible due to the development of much more efficient FT reactors and the proper integration of reforming and the FT process.

  12. Process for converting coal into liquid fuel and metallurgical coke

    DOEpatents

    Wolfe, Richard A. (Abingdon, VA); Im, Chang J. (Abingdon, VA); Wright, Robert E. (Bristol, TN)

    1994-01-01

    A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

  13. Combustion characterization of coal-water slurry fuel

    SciTech Connect

    Masudi, Houshang; Samudrala, S.

    1996-12-31

    As a result of coal cleaning operations, a substantial amount of coal is disposed as waste into the ponds, effecting and endangering the environment. This study includes a technique to recover and utilize the waste coal fines from the preparation plant effluent streams and tailing ponds. Due to the large moisture content of the recovered coal fines, this investigation is focused on the utilization of coal fines in the coal-water slurry fuel. It is our belief that a blend of plant coal and waste coal fines can be used to produce a coal-water slurry fuel with the desired combustion characteristics required by the industry. The coal blend is composed of 85% clean coal and 15% recovered coal fines. The coal-water slurry is prepared at 60% solids with a viscosity less than 500 centipose and 80-90% of solid particles passing through 200 mesh. This paper contains analysis of clean coal, recovered coal fines, and coal-water slurry fuel as well as combustion characteristics.

  14. Studies on the production of ultra-clean coal by alkali-acid leaching of low-grade coals

    SciTech Connect

    Nabeel, A.; Khan, T.A.; Sharma, D.K.

    2009-07-01

    The use of low-grade coal in thermal power stations is leading to environmental pollution due to the generation of large amounts of fly ash, bottom ash, and CO{sub 2} besides other pollutants. It is therefore important to clean the coal before using it in thermal power stations, steel plants, or cement industries etc. Physical beneficiation of coal results in only limited cleaning of coal. The increasing environmental pollution problems from the use of coal have led to the development of clean coal technologies. In fact, the clean use of coal requires the cleaning of coal to ultra low ash contents, keeping environmental norms and problems in view and the ever-growing need to increase the efficiency of coal-based power generation. Therefore this requires the adaptation of chemical cleaning techniques for cleaning the coal to obtain ultra clean coal having ultra low ash contents. Presently the reaction conditions for chemical demineralization of low-grade coal using 20% aq NaOH treatment followed by 10% H{sub 2}SO{sub 4} leaching under reflux conditions have been optimized. In order to reduce the concentration of alkali and acid used in this process of chemical demineralization of low-grade coals, stepwise, i.e., three step process of chemical demineralization of coal using 1% or 5% aq NaOH treatment followed by 1% or 5% H{sub 2}SO{sub 4} leaching has been developed, which has shown good results in demineralization of low-grade coals. In order to conserve energy, the alkali-acid leaching of coal was also carried out at room temperature, which gave good results.

  15. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 12, July--September 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1995-10-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction and operation of a 2-t/hr process development unit. The project began in October, 1992, and is scheduled for completion by June, 1997. During Quarter 12 (July--September 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at Lady Dunn. Under Subtask 4.4, additional toxic trace element analysis of column flotation samples finalized the data set. Data analysis indicates that reasonably good mass balances were achieved for most elements. The final Subtask 6.3 Selective Agglomeration Process Optimization topical report was issued this quarter. Preliminary Subtask 6.4 work investigating coal-water-fuel slurry formulation indicated that selective agglomeration products formulate slurries with lower viscosities than advanced flotation products. Work continued on Subtask 6.5 agglomeration bench-scale testing. Results indicate that a 2 lb ash/MBtu product could be produced at a 100-mesh topsize with the Elkhorn No. 3 coal. The detailed design of the 2 t/hr selective agglomeration module neared completion this quarter with the completion of additional revisions of both the process flow, and the process piping and instrument diagrams. Construction of the 2 t/hr PDU and advanced flotation module was completed this quarter and startup and shakedown testing began.

  16. Apparatus for processing coal

    SciTech Connect

    Williams, R.M.

    1985-02-12

    Apparatus for processing coal to prevent the creation of extreme fines and to extract pyrites from the principal coal fractions in which there are two air circulating circuits having processing components which cooperate in their respective circuits to result initially in substantial extraction of fines in the first circuit while releasing principal granulated coal fractions and pyrites to the second circuit where specific gravity separation of the pyrites and principal coal fractions occur. The apparatus includes a source of drying heat added to the air moving in the circuits and delivered at the places where surface moisture drying is most effective. Furthermore, the apparatus is operated so as to reduce coal to a desired size without creating an excessive volume of extreme fines, to separate pyrites and hard to grind components by specific gravity in a region where fines are not present, and to use the extreme fines as a source of fuel to generate drying heat.

  17. Statistical evaluation of the performance of a selective agglomeration process for physical cleaning of Kentucky {number_sign}9 coal

    SciTech Connect

    Kim, S.S.; Morsi, B.I.; Chiang, S.H.

    1994-12-31

    The effects of agglomerant amount, grinding time, slurry pH, and agglomeration time on the Btu recovery and inorganic sulfur rejection of a selective agglomeration process were investigated using Kentucky No. 9 coal. A mixture of n-heptane and a small amount of No. 6 fuel oil was employed as agglomerant. The experimental conditions were selected following a central composite design and regression models were developed to relate the Btu recovery and inorganic sulfur rejection to the operating variables. From the response surfaces constructed with the regression models, it was found that the Btu recovery was poor when the agglomerant/coal weight ratio was lower than 0.3. It was also found that the slurry pH did not have significant effect on the process performances.

  18. Development of clean coal and clean soil technologies using advanced agglomeration techniques

    SciTech Connect

    Ignasiak, B.; Ignasiak, T.; Szymocha, K.

    1990-01-01

    Three major topics are discussed in this report: (1) Upgrading of Low Rank Coals by the Agflotherm Process. Test data, procedures, equipment, etc., are described for co-upgrading of subbituminous coals and heavy oil; (2) Upgrading of Bituminous Coals by the Agflotherm Process. Experimental procedures and data, bench and pilot scale equipments, etc., for beneficiating bituminous coals are described; (3) Soil Clean-up and Hydrocarbon Waste Treatment Process. Batch and pilot plant tests are described for soil contaminated by tar refuse from manufactured gas plant sites. (VC)

  19. Coal liquefaction process

    DOEpatents

    Wright, Charles H. (Overland Park, KS)

    1986-01-01

    A process for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range.

  20. Coal liquefaction process

    DOEpatents

    Wright, C.H.

    1986-02-11

    A process is described for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range. 1 fig.

  1. Removal of mercury from coal via a microbial pretreatment process

    DOEpatents

    Borole, Abhijeet P. (Knoxville, TN); Hamilton, Choo Y. (Knoxville, TN)

    2011-08-16

    A process for the removal of mercury from coal prior to combustion is disclosed. The process is based on use of microorganisms to oxidize iron, sulfur and other species binding mercury within the coal, followed by volatilization of mercury by the microorganisms. The microorganisms are from a class of iron and/or sulfur oxidizing bacteria. The process involves contacting coal with the bacteria in a batch or continuous manner. The mercury is first solubilized from the coal, followed by microbial reduction to elemental mercury, which is stripped off by sparging gas and captured by a mercury recovery unit, giving mercury-free coal. The mercury can be recovered in pure form from the sorbents via additional processing.

  2. Hydration and weathering reactions in byproducts from clean coal technologies: Effects on material properties

    SciTech Connect

    Weinberg, A.; Hemmings, R.

    1996-12-31

    Three landfill test cells were constructed using AFBC byproducts and Class F coal flyash at a site in central Illinois and were monitored over a five year period as part of a DOE/METC effort to characterize byproducts from clean coal technologies. The field program documented rapid loss of structural integrity in Cell 1, which contained no flyash, whereas Cells 2 and 3 show continued improvement in strength and permeability over time. These observed differences in material behavior are related to loss of soluble minerals from Cell 1 and enhanced silicate reactivity in Cells 2 and 3. Ettringite and thaumasite, minerals associated with failure of Portland cement concrete, do not appear to be the primary causes of Cell 1 deterioration and ettringite remains a primary cement-forming mineral in Cells 2 and 3.

  3. Computer economics of physical coal cleaning and flue gas desulfurization

    SciTech Connect

    Wright, C.R.; Tarkington, T.W.; Kilgroe, J.D.

    1983-01-01

    A computer model that simulates the performance and calculates the economics of a coal-cleaning process, a flue gas desulfurization (FGD) process, and a combination of the two processes for electric utility boilers has been developed by the Tennessee Valley Authority (TVA) under sponsorship of the US Environmental Protection Agency (EPA). The model also determines other economic benefits and penalities to overall power plant operations that are associated with the use of cleaned coal. The model is described and its use is illustrated for selected design and economic premises. The present status of the model is assessed and possible future studies are discussed. The illustrative examples show that in some instances a combination of coal cleaning and FGD for SO/sub 2/ emission control can be more economical than FGD alone. For the cases studied, it was found that the use of coal cleaning in combination with FGD can have a varied effect on the levelized annual cost of power production. This effect, which is dependent on the coal and the specific operating conditions, ranges from a 0.5% increase to a 22.6% decrease in those costs. The methods used to determine many of the other economic benefits and penalties of coal cleaning are necessarily general in nature because detailed data relating specific coal properties to boiler performance and operating costs are scarce. Thus, development and incorporation of more detailed and quantitative data in the model would greatly increase the usefulness of the model in assessing overall economic effects of coal cleaning. 10 figures, 3 tables.

  4. Coal surface control for advanced physical fine coal cleaning technologies

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

    1992-01-01

    This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO[sub 2] emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

  5. Coal-water slurry fuel production: Its evolution and current status in the United States

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Scaroni, A.W.

    1997-12-31

    Interest in the US in utilizing bituminous coal in a slurry form has evolved substantially over the last two decades. In the mid-1970`s, technologies to utilize coal-oil mixtures (COMs) as potential fuel oil replacements for utility and industrial boilers were developed as a consequence of escalating world oil prices. To further reduce dependency on imported oil, interest shifted away from COMs to coal-water slurry fuels (CWSFs) because higher solids loadings were obtainable while eliminating the use of oil. Research which focused on the use of CWSF as a potential fuel oil replacement peaked in the mid to late-1980`s as a result of a decline in world oil prices. During the late 1980`s and early 1990`s, coal suppliers and coal-fired utilities began to evaluate the production of CWSF using bituminous coal fines from fine coal cleaning circuits in an effort to reduce dewatering/drying costs. This marked a philosophical change in the driving force behind the utilization of CWSF in the US. In an effort to broaden the supply of coal fines, The Pennsylvania State University (Penn State) and the Pennsylvania Electric Company (Penelec) surveyed a series of fine coal impoundments in western Pennsylvania to determine the quality, cleanability, and slurryability of the coal fines contained therein. The development and commercialization of recovery technologies, cleaning techniques, and CWSF reentrainment circuits, coupled with an interest by utilities to utilize low-cost fuels, has fostered the recovery of impounded coal fines. In addition to the fine coal impoundments, fine coal cleaning circuits which actively dispose of process water having suspended coal fines (e.g. centrifuge effluent) are being examined to determine if the fines can be recovered and thickened into a low solids CWSF. The paper describes required physical and chemical properties of a CWSF for boiler applications. There is a growing awareness that CWSF is a fuel form that can be cofired with coal. The current political, environmental, and economic climates mandate greater efficiency in the production and use of coal. Coal suppliers and coal-fired utilities must establish the actual cost of the CWSF production for the technology to move forward. Coal-fired utilities that own fine coal impoundments and/or operate fine coal cleaning circuits need to determine how these coal fines can be used to reduce operating cost.

  6. Clean coal technology demonstration program: Program update 1996-97

    SciTech Connect

    1997-10-01

    The Clean Coal Technology Demonstration Program (known as the CCT Program) reached a significant milestone in 1996 with the completion of 20 of the 39 active projects. The CCT Program is responding to a need to demonstrate and deploy a portfolio of technologies that will assure the U.S. recoverable coal reserves of 297 billion tons could continue to supply the nation`s energy needs economically and in a manner that meets the nation`s environmental objectives. This portfolio of technologies includes environmental control devices that contributed to meeting the accords on transboundary air pollution recommended by the Special Envoys on Acid Rain in 1986. Operational, technical, environmental, and economic performance information and data are now flowing from highly efficient, low-emission, advanced power generation technologies that will enable coal to retain its prominent role into the next millennium. Further, advanced technologies are emerging that will enhance the competitive use of coal in the industrial sector, such as in steelmaking. Coal processing technologies will enable the entire coal resource base to be used while complying with environmental requirements. These technologies are producing products used by utilities and industrial processes. The capability to coproduce products, such as liquid and solid fuels, electricity, and chemicals, is being demonstrated at a commercial scale by projects in the CCT Program. In summary, this portfolio of technologies is satisfying the national need to maintain a multifuel energy mix in which coal is a key component because of its low-cost, availability, and abundant supply within the nation`s borders.

  7. Optical and chemical characterization of aerosols emitted from coal, heavy and light fuel oil, and small-scale wood combustion.

    PubMed

    Frey, Anna K; Saarnio, Karri; Lamberg, Heikki; Myllri, Fanni; Karjalainen, Panu; Teinil, Kimmo; Carbone, Samara; Tissari, Jarkko; Niemel, Ville; Hyrinen, Anna; Rautiainen, Jani; Kytmki, Jorma; Artaxo, Paulo; Virkkula, Aki; Pirjola, Liisa; Rnkk, Topi; Keskinen, Jorma; Jokiniemi, Jorma; Hillamo, Risto

    2014-01-01

    Particle emissions affect radiative forcing in the atmosphere. Therefore, it is essential to know the physical and chemical characteristics of them. This work studied the chemical, physical, and optical characteristics of particle emissions from small-scale wood combustion, coal combustion of a heating and power plant, as well as heavy and light fuel oil combustion at a district heating station. Fine particle (PM1) emissions were the highest in wood combustion with a high fraction of absorbing material. The emissions were lowest from coal combustion mostly because of efficient cleaning techniques used at the power plant. The chemical composition of aerosols from coal and oil combustion included mostly ions and trace elements with a rather low fraction of absorbing material. The single scattering albedo and aerosol forcing efficiency showed that primary particles emitted from wood combustion and some cases of oil combustion would have a clear climate warming effect even over dark earth surfaces. Instead, coal combustion particle emissions had a cooling effect. Secondary processes in the atmosphere will further change the radiative properties of these emissions but are not considered in this study. PMID:24328080

  8. Technical support for the Ohio Clean Coal Technology Program. Volume 2, Baseline of knowledge concerning process modification opportunities, research needs, by-product market potential, and regulatory requirements: Final report

    SciTech Connect

    Olfenbuttel, R.; Clark, S.; Helper, E.; Hinchee, R.; Kuntz, C.; Means, J.; Oxley, J.; Paisley, M.; Rogers, C.; Sheppard, W.; Smolak, L.

    1989-08-28

    This report was prepared for the Ohio Coal Development Office (OCDO) under Grant Agreement No. CDO/R-88-LR1 and comprises two volumes. Volume 1 presents data on the chemical, physical, and leaching characteristics of by-products from a wide variety of clean coal combustion processes. Volume 2 consists of a discussion of (a) process modification waste minimization opportunities and stabilization considerations; (b) research and development needs and issues relating to clean coal combustion technologies and by-products; (c) the market potential for reusing or recycling by-product materials; and (d) regulatory considerations relating to by-product disposal or reuse.

  9. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Richardson, P.R.

    1992-01-01

    With the development of microbubble flotation, flotation also shows considerable promise as a method for cleaning micronized coal to produce superclean and ultraclean fuels. One major goal is to use flotation, as a low-cost physical beneficiation process, to remove pyrite from coal. However, this has proven to be a difficult task because often the pyrite contained in coal can be hydrophobic and reports to the froth. Previous studies have shown that pyrite, like other sulfide minerals, undergoes mixed potential electrochemical reactions when immersed in an aqueous solution. Therefore, it is essential to understand the electrochemical behavior of pyrite in order to effectively reject pyrite from coal. In a previous report, it was shown that pyrite could be successfully rejected from several coal samples by manipulating the solution potential with reducing and oxidizing reagents. Controlling the redox potential of flotation circuits offers a novel and very promising route for coal desulfurization by depressing the pyrite during flotation without adversely affecting the natural hydrophobicity of coal. However, much more work is needed to understand the mechanisms responsible for the natural flotation and electrochemical depression of pyrite to improve the effectiveness of this technique. During this report period, new work on using a particulate bed electrolyte composed of pyrite particles was initiated so the flotation of pyrite could be determined as a function of potential without using chemical redox reagents. This technique will simultaneously provide information on the electrochemical reactions taking place on the particulate bed electrodes, the flotation response, and any dissolved species in solution that have chromophores in the ultraviolet-visible region of the spectrum.

  10. Preparation and combustion of coal-water fuel from the Sin Pun coal deposit, southern Thailand

    SciTech Connect

    1997-05-01

    In response to an inquiry by the Department of Mineral Resources in Thailand, the Energy & Environmental Research Center (EERC) prepared a program to assess the responsiveness of Sin Pun lignite to the temperature and pressure conditions of hot-water drying. The results indicate that drying made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 27 wt% for the raw coal to about 15 wt% for the hot-water-dried (HWD) coals. The energy density for a pumpable coal-water fuel (CWF) indicates an increase from 4500 to 6100 Btu/lb by hot-water drying. Approximately 650 lb of HWD Sin Pun CWF were fired in the EERC`s combustion test facility. The fuel burned extremely well, with no feed problems noted during the course of the test. Fouling and slagging deposits each indicated a very low rate of ash deposition, with only a dusty layer formed on the cooled metal surfaces. The combustor was operated at between 20% and 25% excess air, resulting in a flue gas SO{sub 2} concentration averaging approximately 6500 parts per million.

  11. Appalachian clean coal technology consortium

    SciTech Connect

    Kutz, K.; Yoon, Roe-Hoan

    1995-11-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The research activities will be conducted in cooperation with coal companies, equipment manufacturers, and A&E firms working in the Appalachian coal fields. This approach is consistent with President Clinton`s initiative in establishing Regional Technology Alliances to meet regional needs through technology development in cooperation with industry. The consortium activities are complementary to the High-Efficiency Preparation program of the Pittsburgh Energy Technology Center, but are broader in scope as they are inclusive of technology developments for both near-term and long-term applications, technology transfer, and training a highly-skilled work force.

  12. 40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...2011-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

  13. 40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...2010-07-01 false Standards for pneumatic coal-cleaning equipment. 60.253 Section...SOURCES Standards of Performance for Coal Preparation and Processing Plants 60.253 Standards for pneumatic coal-cleaning equipment. (a)...

  14. MEYERS PROCESS DEVELOPMENT FOR CHEMICAL DESULFURIZATION OF COAL. VOLUME I

    EPA Science Inventory

    The report gives results of bench-scale development of the Meyers Process (for chemical removal of sulfur from coal) for desulfurization of both fine and coarse coal. More than 90% of the pyrite was removed from run-of-mine (ROM) fine coal and clean coarse coal, and more than 80%...

  15. Demonstration of Innovative Applications of Technology for the CT-121 FGD Process. Project Performance Summary, Clean Coal Technology Demonstration Project

    SciTech Connect

    None, None

    2002-08-01

    This project is part of the U.S. Department of Energy?s (DOE) Clean Coal Technology Demonstration Program (CCTDP) established to address energy and environmental concerns related to coal use. DOE sought cost-shared partnerships with industry through five nationally competed solicitations to accelerate commercialization of the most promising advanced coal-based power generation and pollution control technologies. The CCTDP, valued at over five billion dollars, has significantly leveraged federal funding by forging effective partnerships founded on sound principles. For every federal dollar invested, CCTDP participants have invested two dollars. These participants include utilities, technology developers, state governments, and research organizations. The project presented here was one of sixteen selected from 55 proposals submitted in 1988 and 1989 in response to the CCTDP second solicitation.

  16. COAL AND THE ENVIRONMENT ABSTRACT SERIES. BIBLIOGRAPHY ON DISPOSAL OF REFUSE FROM COAL MINES AND COAL CLEANING PLANTS

    EPA Science Inventory

    The subjects covered in this bibliography include the analysis and characterization of coal refuse; various methods of handling, storing, and disposing of coal refuse; the environmental problems such as refuse drainage quality and combustion of refuse piles; the control of enviro...

  17. COST BENEFITS ASSOCIATED WITH THE USE OF PHYSICALLY CLEANED COAL

    EPA Science Inventory

    The report identifies and quantifies several benefits associated with the use of physically cleaned coal in the operation of utility electric power plants. The benefits occur in: coal and ash handling, boiler operation, and gas handling and cleaning. Cleaning removes sulfur from ...

  18. Development of high energy density fuels from mild gasification of coal

    SciTech Connect

    Greene, Marvin

    1991-12-01

    METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily skimmed'' from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

  19. Development of high energy density fuels from mild gasification of coal. Final report

    SciTech Connect

    Not Available

    1991-12-01

    METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily ``skimmed`` from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

  20. Process for removal of hazardous air pollutants from coal

    DOEpatents

    Akers, David J. (Indiana, PA); Ekechukwu, Kenneth N. (Silver Spring, MD); Aluko, Mobolaji E. (Burtonsville, MD); Lebowitz, Howard E. (Mountain View, CA)

    2000-01-01

    An improved process for removing mercury and other trace elements from coal containing pyrite by forming a slurry of finely divided coal in a liquid solvent capable of forming ions or radicals having a tendency to react with constituents of pyrite or to attack the bond between pyrite and coal and/or to react with mercury to form mercury vapors, and heating the slurry in a closed container to a temperature of at least about 50.degree. C. to produce vapors of the solvent and withdrawing vapors including solvent and mercury-containing vapors from the closed container, then separating mercury from the vapors withdrawn.

  1. The Designer Pellet project: Clean fuel from urban waste

    SciTech Connect

    Iadarola, C.; Brown, J.R.; Sargent, S.L.

    1995-11-01

    The {open_quotes}Designer Pellet{close_quotes}(*) project aims at determining the viability of a business in the Denver area to produce clean-burning, high-ash, fuel pellets from the cellulosic component of municipal solid waste. The project is utilizing data from the low-ash (i.e., wood) pellet industry as well as empirical production and environmental data being developed during the course of the project. While the efficiency of such a product depends upon technical considerations, it is also highly dependent on the business climate in which it will operate. The community risk profile is a key element to that. The project will therefore explore external risk factors as well as the perceptual risks of such a project. That assessment will drive the underlying industry assumptions and economics. Project results to data indicate that a waste-based pellet business is potentially viable in the Denver market, dependent on the ability to attract a good partner group. This paper represents a report on the progress of this effort to date, and the requirements for success.

  2. Clean Coal Program Research Activities

    SciTech Connect

    Larry Baxter; Eric Eddings; Thomas Fletcher; Kerry Kelly; JoAnn Lighty; Ronald Pugmire; Adel Sarofim; Geoffrey Silcox; Phillip Smith; Jeremy Thornock; Jost Wendt; Kevin Whitty

    2009-03-31

    Although remarkable progress has been made in developing technologies for the clean and efficient utilization of coal, the biggest challenge in the utilization of coal is still the protection of the environment. Specifically, electric utilities face increasingly stringent restriction on the emissions of NO{sub x} and SO{sub x}, new mercury emission standards, and mounting pressure for the mitigation of CO{sub 2} emissions, an environmental challenge that is greater than any they have previously faced. The Utah Clean Coal Program addressed issues related to innovations for existing power plants including retrofit technologies for carbon capture and sequestration (CCS) or green field plants with CCS. The Program focused on the following areas: simulation, mercury control, oxycoal combustion, gasification, sequestration, chemical looping combustion, materials investigations and student research experiences. The goal of this program was to begin to integrate the experimental and simulation activities and to partner with NETL researchers to integrate the Program's results with those at NETL, using simulation as the vehicle for integration and innovation. The investigators also committed to training students in coal utilization technology tuned to the environmental constraints that we face in the future; to this end the Program supported approximately 12 graduate students toward the completion of their graduate degree in addition to numerous undergraduate students. With the increased importance of coal for energy independence, training of graduate and undergraduate students in the development of new technologies is critical.

  3. Biochemical Removal of HAP Precursors From Coal

    SciTech Connect

    Olson, G.; Tucker, L.; Richards, J.

    1997-07-01

    This project addresses DOE`s interest in advanced concepts for controlling emissions of air toxics from coal-fired utility boilers. We are determining the feasibility of developing a biochemical process for the precombustion removal of substantial percentages of 13 inorganic hazardous air pollutant (HAP) precursors from coal. These HAP precursors are Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni, and Se. Although rapid physical coal cleaning is done routinely in preparation plants, biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity, and less coal loss. Compared to chemical processes for coal cleaning, biochemical processes potentially offer lower costs and milder process conditions. Pyrite oxidizing bacteria, most notably Thiobacillusferrooxidans, are being evaluated in this project for their ability to remove HAP precursors from U.S. coals.

  4. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1990-01-01

    a study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is the eighth quarterly report prepared in accordance with the project reporting requirements covering the period from July 1,1990 to September 30, 1990. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. The data from the basic research on coal surfaces, bench scale testing and proof-of-concept scale testing will be utilized to design a final conceptual flowsheet. The economics of the flowsheet will be determined to enable industry to assess the feasibility of incorporating the advanced fine coal cleaning technology into the production of clean coal for generating electricity. 22 figs., 11 tabs.

  5. Synthesis and analysis of jet fuel from shale oil and coal syncrudes

    NASA Technical Reports Server (NTRS)

    Gallagher, J. P.; Collins, T. A.; Nelson, T. J.; Pedersen, M. J.; Robison, M. G.; Wisinski, L. J.

    1976-01-01

    Thirty-two jet fuel samples of varying properties were produced from shale oil and coal syncrudes, and analyzed to assess their suitability for use. TOSCO II shale oil and H-COAL and COED syncrudes were used as starting materials. The processes used were among those commonly in use in petroleum processing-distillation, hydrogenation and catalytic hydrocracking. The processing conditions required to meet two levels of specifications regarding aromatic, hydrogen, sulfur and nitrogen contents at two yield levels were determined and found to be more demanding than normally required in petroleum processing. Analysis of the samples produced indicated that if the more stringent specifications of 13.5% hydrogen (min.) and 0.02% nitrogen (max.) were met, products similar in properties to conventional jet fuels were obtained. In general, shale oil was easier to process (catalyst deactivation was seen when processing coal syncrudes), consumed less hydrogen and yielded superior products. Based on these considerations, shale oil appears to be preferred to coal as a petroleum substitute for jet fuel production.

  6. Refinery Integration of By-Products from Coal-Derived Jet Fuels

    SciTech Connect

    Caroline E. Burgess Clifford; Andre Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

    2007-03-17

    This report summarizes the accomplishments toward project goals during the no cost extension period of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts for a third round of testing, the use of a research gasoline engine to test coal-based gasoline, and modification of diesel engines for use in evaluating diesel produced in the project. At the pilot scale, the hydrotreating process was modified to separate the heavy components from the LCO and RCO fractions before hydrotreating in order to improve the performance of the catalysts in further processing. Hydrotreating and hydrogenation of the product has been completed, and due to removal of material before processing, yield of the jet fuel fraction has decreased relative to an increase in the gasoline fraction. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. Both gasoline and diesel continue to be tested for combustion performance. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Activated carbons have proven useful to remove the heavy sulfur components, and unsupported Ni/Mo and Ni/Co catalysts have been very effective for hydrodesulfurization. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of the latest fuel oil (the high temperature fraction of RCO from the latest modification) indicates that the fraction is heavier than a No. 6 fuel oil. Combustion efficiency on our research boiler is {approx}63% for the heavy RCO fraction, lower than the combustion performance for previous co-coking fuel oils and No. 6 fuel oil. Emission testing indicates that the coal derived material has more trace metals related to coal than petroleum, as seen in previous runs. An additional coal has been procured and is being processed for the next series of delayed co-coking runs. The co-coking of the runs with the new coal have begun, with the coke yield similar to previous runs, but the gas yield is lower and the liquid yield is higher. Characterization of the products continues. Work continues on characterization of liquids and solids from co-coking of hydrotreated decant oils; liquid yields include more saturated and hydro- aromatics, while the coke quality varies depending on the conditions used. Pitch material is being generated from the heavy fraction of co-coking.

  7. Recovery of ultra fine bituminous coal from screen-bowl centrifuge effluent: A possible feedstock for coal-water slurry fuels?

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Battista, J.J.

    1998-07-01

    Coal fines have historically been viewed as a size fraction which are difficult to handle and expensive to clean and dewater. Consequently, many coal suppliers in the past have chosen to discard their coal fines in slurry impoundments rather than beneficiating them. These disposal costs are then passed onto the end user. Today, with the advent of advanced fine coal cleaning technologies, more stringent environmental policies, and increased pressure by coal-fired utilities to reduce their operating costs, the industry is taking a more progressive look at fine coal recovery options. This paper discusses a fine coal recovery project which is currently being conducted at the Homer City Coal Cleaning Plant (HCCCP) located in western Pennsylvania. The HCCCP utilizes heavy media cyclone, spiral, and conventional froth flotation circuits to clean approximately 4.3 million tons of low to medium volatile bituminous coal annually for the adjacent 1,884 net MW{sub e} Homer City Generating Station. The project focuses on recovering minus 325 mesh coal fines from the effluent of screen-bowl centrifuges. The HCCCP screen-bowl effluent contains approximately 3 to 5 wt.% of suspended coal fines. Approximately 100,000 tons of coal fines are estimated to be lost per year. These coal fines represent a Btu loss, require flocculant prior to the static thickeners and belt presses, contribute excess moisture to the plant refuse which leads to handling and compaction problems during refuse disposal, and contribute to the premature filling of the refuse site.

  8. Recovery of ultra fine bituminous coal from screen-bowl centrifuge effluent: A possible feedstock for coal-water slurry fuels?

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Battista, J.J.

    1998-04-01

    Coal fines have historically been viewed as a size fraction which are difficult to handle and expensive to clean and dewater. Consequently, many coal suppliers in the past have chosen to discard their coal fines in slurry impoundments rather than beneficiating them. These disposal costs are then passed onto the end user. Today, with the advent of advanced fine coal cleaning technologies, more stringent environmental policies, and increased pressure by coal-fired utilities to reduce their operating costs, the industry is taking a more progressive look at fine coal recovery options. This paper discusses a fine coal recovery project which is currently being conducted at the Homer City Coal Cleaning Plant (HCCCP) located in western Pennsylvania. The HCCCP utilizes heavy media cyclone, spiral, and conventional froth flotation circuits to clean approximately 4.3 million tons of low to medium volatile bituminous coal annually for the adjacent 1,884 net MW{sub e} Homer City Generating Station. The project focuses on recovering minus 325 mesh coal fines from the effluent of screen-bowl centrifuges. The HCCCP screen-bowl effluent contains approximately 3 to 5 wt.% of suspended coal fines. Approximately 100,000 tons of coal fines are estimated to be lost per year. These coal fines represent a Btu loss, require flocculent prior to the static thickeners and belt presses, contribute excess moisture to the plant refuse which leads to handling and compaction problems during refuse disposal, and contribute to the premature filling of the refuse site.

  9. Method of producing a colloidal fuel from coal and a heavy petroleum fraction

    DOEpatents

    Longanbach, James R. (Columbus, OH)

    1983-08-09

    A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300.degree.-550.degree. C. The slurry is heated to a temperature of 400.degree.-500.degree. C. for a limited time of only about 1-5 minutes before cooling to a temperature of less than 300.degree. C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

  10. Coal fueled ported kiln direct reduction process in Norway

    SciTech Connect

    Rierson, D.W.

    1994-12-31

    Allis Mineral Systems (AMS), formerly the minerals processing group at Allis-Chalmers Corporation, developed a ported kiln process in the 1960`s specifically for the direct reduction of iron ore. The process is called ACCAR. This ported kiln technology has more recently been coupled with AMS` GRATE-KILN System for iron oxide pelletizing into the GRATE-CAR Process, for minerals reduction. The GRATE-CAR Process can handle a fine grained ore concentrate through the steps of agglomeration, induration and reduction in a single production line.

  11. POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: SAMPLING AND ANALYSIS METHODS FOR COAL GASIFICATION

    EPA Science Inventory

    The report describes sampling and analysis methods involving a laboratory-scale coal gasification facility used to study the generation, sampling, chemical analysis, process evaluation, and environmental assessment of pollutants from coal gasification. It describes methods for pa...

  12. Co-production of electricity and alternate fuels from coal. Final report, August 1995

    SciTech Connect

    1995-12-31

    The Calderon process and its process development unit, PDU, were originally conceived to produce two useful products from a bituminous coal: a desulfurized medium BTU gas containing primarily CO, H{sub 2}, CH{sub 4}, CO{sub 2}, and H{sub 2}O; and a desulfurized low BTU gas containing these same constituents plus N{sub 2} from the air used to provide heat for the process through the combustion of a portion of the fuel. The process was viewed as a means for providing both a synthesis gas for liquid fuel production (perhaps CH{sub 3}OH, alternatively CH{sub 4} or NH{sub 3}) and a pressurized, low BTU fuel gas, for gas turbine based power generation. The Calderon coal process comprises three principle sections which perform the following functions: coal pyrolysis in a continuous, steady flow unit based on coke oven technology; air blown, slagging, coke gasification in a moving bed unit based on a blast furnace technology; and a novel, lime pebble based, product gas processing in which a variety of functions are accomplished including the cracking of hydrocarbons and the removal of sulfur, H{sub 2}S, and of particulates from both the medium and low BTU gases. The product gas processing unit, based on multiple moving beds, has also been conceived to regenerate the lime pebbles and recover sulfur as elemental S.

  13. Coal Problems 1. Name two examples of clean coal technology and in what manner do they clean the coal?

    E-print Network

    Bowen, James D.

    Coal Problems 1. Name two examples of clean coal technology and in what manner do they clean the coal? a. Coal Washing- Crushing coal then mixing it with a liquid to allow the impurities to settle. b burning coal altogether. With integrated gasification combined cycle (IGCC) systems, steam and hot

  14. Advanced Coal Conversion Process Demonstration Project. Technical progress report, January 1, 1993--December 31, 1993

    SciTech Connect

    1995-02-01

    This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1993, through December 31, 1993. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low- rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

  15. Advanced Coal Conversion Process Demonstration Project. Quarterly technical progress report, January 1, 1994--March 31, 1994

    SciTech Connect

    1996-02-01

    This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1994, through March 31, 1994. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

  16. Clean coal technology: Export finance programs

    SciTech Connect

    Not Available

    1993-09-30

    Participation by US firms in the development of Clean Coal. Technology (CCT) projects in foreign countries will help the United States achieve multiple national objectives simultaneously--addressing critical goals related to energy, environmental technology, industrial competitiveness and international trade. US participation in these projects will result in an improved global environment, an improvement in the balance of payments and an increase in US jobs. Meanwhile, host countries will benefit from the development of economically- and environmentally-sound power facilities. The Clean Air Act Amendments of 1990 (Public Law 101-549, Section 409) as supplemented by a requirement in the Energy Policy Act of 1992 (Public Law 102-486, Section 1331(f)) requires that the Secretary of Energy, acting through the Trade Promotion Coordinating Committee Subgroup on Clean Coal Technologies, submit a report to Congress with information on the status of recommendations made in the US Department of Energy, Clean Coal Technology Export Programs, Report to the United States Congress, February 1992. Specific emphasis is placed on the adequacy of financial assistance for export of CCTS. This report fulfills the requirements of the Act. In addition, although this report focuses on CCT power projects, the issues it raises about the financing of these projects are also relevant to other CCT projects such as industrial applications or coal preparation, as well as to a much broader range of energy and environmental technology projects worldwide.

  17. Development of alternative fuels from coal-derived syngas

    SciTech Connect

    Brown, D.M.

    1992-05-19

    The overall objectives of this program are to investigate potential technologies for the conversion of coal-derived synthesis gas to oxygenated fuels, hydrocarbon fuels, fuel intermediates, and octane enhancers; and to demonstrate the most promising technologies at DOE's LaPorte, Texas, Slurry Phase Alternative Fuels Development Unit (AFDU). BASF continues to have difficulties in scaling-up the new isobutanol synthesis catalyst developed in Air Products' laboratories. Investigations are proceeding, but the proposed operation at LaPorte in April is now postponed. DOE has accepted a proposal to demonstrate Liquid Phase Shift (LPS) chemistry at LaPorte as an alternative to isobutanol. There are two principal reasons for carrying out this run. First, following the extensive modifications at the site, operation on a relatively benign'' system is needed before we start on Fischer-Tropsch technology in July. Second, use of shift catalyst in a slurry reactor will enable DOE's program on coal-based Fischer-Tropsch to encompass commercially available cobalt catalysts-up to now they have been limited to iron-based catalysts which have varying degrees of shift activity. In addition, DOE is supportive of continued fuel testing of LaPorte methanol-tests of MIOO at Detroit Diesel have been going particularly well. LPS offers the opportunity to produce methanol as the catalyst, in the absence of steam, is active for methanol synthesis.

  18. Clean coal technology. Coal utilisation by-products

    SciTech Connect

    2006-08-15

    The need to remove the bulk of ash contained in flue gas from coal-fired power plants coupled with increasingly strict environmental regulations in the USA result in increased generation of solid materials referred to as coal utilisation by-products, or CUBs. More than 40% of CUBs were sold or reused in the USA in 2004 compared to less than 25% in 1996. A goal of 50% utilization has been established for 2010. The American Coal Ash Association (ACCA) together with the US Department of Energy's Power Plant Improvement Initiative (PPPI) and Clean Coal Power Initiative (CCPI) sponsor a number of projects that promote CUB utilization. Several are mentioned in this report. Report sections are: Executive summary; Introduction; Where do CUBs come from?; Market analysis; DOE-sponsored CUB demonstrations; Examples of best-practice utilization of CUB materials; Factors limiting the use of CUBs; and Conclusions. 14 refs., 1 fig., 5 tabs., 14 photos.

  19. Production of a pellet fuel from Illinois coal fines. Technical report, September 1--November 30, 1994

    SciTech Connect

    Rapp, D.; Lytle, J.; Berger, R.

    1994-12-31

    The primary goal of this research is to produce a pellet fuel from low-sulfur Illinois coal fines which could burn with emissions of less than 1.8 lbs SO{sub 2}/10{sup 6} Btu in stoker-fired boilers. The significance of 1.8 lbs SO{sub 2}/10{sup 6} Btu is that in the Chicago (9 counties) and St. Louis (2 counties) metropolitan areas, industrial users of coal currently must comply with this level of emissions. Stokers are an attractive market for pellets because pellets are well-suited for this application and because western coal is not a competitor in the stoker market. Compliance stoker fuels come from locations such as Kentucky and West Virginia and the price for fuels from these locations is high relative to the current price of Illinois coal. This market offers the most attractive near-term economic environment for commercialization of pelletization technology. For this effort, the authors will be investigating the use of fines from two Illinois mines which currently mine relatively low-sulfur reserves and that discard their fines fraction (minus 100 mesh). The research will involve investigation of multiple unit operations including column flotation, filtration and pellet production. The end result of the effort will allow for an evaluation of the commercial viability of the approach. This quarter pellet production work commenced and planning for collection and processing of a preparation plant fines fraction is underway.

  20. Characterization of coal-water slurry fuel sprays from diesel engine injectors

    SciTech Connect

    Caton, J.A.; Kihm, K.D.

    1993-06-01

    Experiments were conducted to characterize coal-water slurry fuel sprays from diesel engine injectors. Since the combustion event is a strong function of the fuel spray, full characterization of the spray is a necessity for successful engine design and for modeling of the combustion process. Two experimental facilities were used at TAMU to study the injection of coal slurry fuels. The first experimental facility incorporates General Electric locomotive engine components (injection pump, fuel line, and nozzle) and a specially designed diaphragm to separate the abrasive coal slurry fuel from the moving parts of the pump. The second experimental facility is based on an accumulator injector from General Electric. Instrumentation includes instantaneous needle lift and fuel line pressure. A pressurized visualization chamber was used to provide a spray environment which simulated the engine gas density and permitted the use of spray diagnostic techniques. The study was divided into two phases: (1) overall characterization of the spray, and (2) detailed droplet size and size distribution characterization. In addition to this overall characterization of the spray, the second phase of this study characterized the details of the atomization quality.

  1. Fischer-Tropsch Fuels from Coal and Biomass Thomas G. Kreutz, Eric D. Larson, Guangjian Liu, Robert H. Williams

    E-print Network

    Fischer-Tropsch Fuels from Coal and Biomass Thomas G. Kreutz, Eric D. Larson, Guangjian Liu, Robert for 25th Annual International Pittsburgh Coal Conference 29 September 2 October, 2008 Pittsburgh.....................................................................................................8 2.2.1 Coal as feedstock

  2. Refinery Integration of By-Products from Coal-Derived Jet Fuels

    SciTech Connect

    Caroline E. Burgess Clifford; Andre' Boehman; Chunshan Song; Bruce Miller; Gareth Mitchell

    2006-09-17

    This report summarizes the accomplishments toward project goals during the second six months of the third year of the project to assess the properties and performance of coal based products. These products are in the gasoline, diesel and fuel oil range and result from coal based jet fuel production from an Air Force funded program. Specific areas of progress include generation of coal based material that has been fractionated into the desired refinery cuts and examination of carbon material, the use of a research gasoline engine to test coal-based gasoline, and modification of diesel engines for use in evaluating diesel produced in the project. At the pilot scale, the hydrotreating process was modified to separate the heavy components from the LCO and RCO fractions before hydrotreating in order to improve the performance of the catalysts in further processing. Characterization of the gasoline fuel indicates a dominance of single ring alkylcycloalkanes that have a low octane rating; however, blends containing these compounds do not have a negative effect upon gasoline when blended in refinery gasoline streams. Characterization of the diesel fuel indicates a dominance of 3-ring aromatics that have a low cetane value; however, these compounds do not have a negative effect upon diesel when blended in refinery diesel streams. Both gasoline and diesel continue to be tested for combustion performance. The desulfurization of sulfur containing components of coal and petroleum is being studied so that effective conversion of blended coal and petroleum streams can be efficiently converted to useful refinery products. Activated carbons have proven useful to remove the heavy sulfur components, and unsupported Ni/Mo and Ni/Co catalysts have been very effective for hydrodesulfurization. Equipment is now in place to begin fuel oil evaluations to assess the quality of coal based fuel oil. Combustion and characterization of the latest fuel oil (the high temperature fraction of RCO from the latest modification) indicates that the fraction is heavier than a No. 6 fuel oil. Combustion efficiency on our research boiler is {approx}63% for the heavy RCO fraction, lower than the combustion performance for previous co-coking fuel oils and No. 6 fuel oil. An additional coal has been procured and is being processed for the next series of delayed co-coking runs. Work continues on characterization of liquids and solids from co-coking of hydrotreated decant oils; liquid yields include more saturated and hydro- aromatics, while the coke quality varies depending on the conditions used. Pitch material is being generated from the heavy fraction of co-coking. Investigation of coal extraction as a method to produce RCO continues; the reactor modifications to filter the products hot and to do multi-stage extraction improve extraction yields from {approx}50 % to {approx}70%. Carbon characterization of co-cokes for use as various carbon artifacts continues.

  3. Clean coal technology programs: program update 2006

    SciTech Connect

    2006-09-15

    The purpose of the Clean Coal Technology Programs: Program Update 2006 is to provide an updated status of the DOE commercial-scale demonstrations of clean coal technologies (CCTs). These demonstrations are performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII) and the Clean Coal Power Initiative (CCPI). Program Update 2006 provides 1) a discussion of the role of clean coal technology demonstrations in improving the nation's energy security and reliability, while protecting the environment using the nation's most abundant energy resource - coal; 2) a summary of the funding and costs of the demonstrations; and 3) an overview of the technologies being demonstrated, with fact sheets for demonstration projects that are active, recently completed, withdrawn or ended, including status as of June 30 2006. 4 apps.

  4. Clean Coal Technology Programs: Program Update 2009

    SciTech Connect

    2009-10-01

    The purpose of the Clean Coal Technology Programs: Program Update 2009 is to provide an updated status of the U.S. Department of Energy (DOE) commercial-scale demonstrations of clean coal technologies (CCT). These demonstrations have been performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII), and the Clean Coal Power Initiative (CCPI). Program Update 2009 provides: (1) a discussion of the role of clean coal technology demonstrations in improving the nations energy security and reliability, while protecting the environment using the nations most abundant energy resourcecoal; (2) a summary of the funding and costs of the demonstrations; and (3) an overview of the technologies being demonstrated, along with fact sheets for projects that are active, recently completed, or recently discontinued.

  5. Desulfurizing Coal With an Alkali Treatment

    NASA Technical Reports Server (NTRS)

    Ravindram, M.; Kalvinskas, J. J.

    1987-01-01

    Experimental coal-desulfurization process uses alkalies and steam in fluidized-bed reactor. With highly volatile, high-sulfur bituminous coal, process removed 98 percent of pyritic sulfur and 47 percent of organic sulfur. Used in coal liquefaction and in production of clean solid fuels and synthetic liquid fuels. Nitrogen or steam flows through bed of coal in reactor. Alkalies react with sulfur, removing it from coal. Nitrogen flow fluidizes bed while heating or cooling; steam is fluidizing medium during reaction.

  6. Combustion and emissions characterization of pelletized coal fuels. Technical report, December 1, 1992--February 28, 1993

    SciTech Connect

    Rajan, S.

    1993-05-01

    The aim of this project is to demonstrate that sorbent-containing coal pellets made from low grade coal or coal wastes are viable clean burning fuels, and to compare their performance with that of standard run-of-mine coal. Fuels to be investigated are: (a) carbonated pellets containing calcium hydroxide sorbent, (b) coal fines-limestone pellets with cornstarch as binder, (c) pellets made from preparation plant recovered coal containing limestone sorbent and gasification tar as binder, and (d) a standard run-of-mine Illinois seam coal. The fuels will be tested in a laboratory scale 411 diameter circulating fluidized bed combustor. Progress this quarter has centered on the development of a hydraulic press based pellet mill capable of the high compaction pressures necessary to produce the gasification tar containing pellets outlined in (c) above. Limited quantities of the pellets have been made, and the process is being fine tuned before proceeding into the production mode. Tests show that the moisture content of the coal is an important parameter that needs to be fixed within narrow limits for a given coal and binder combination to produce acceptable pellets. Combustion tests with these pellet fuels and the standard coal are scheduled for the next quarter.

  7. Conditions of utilization of coal mining and processing sludges as slurry fuel

    SciTech Connect

    E.G. Gorlov; A.I. Seregin; G.S. Khodakov

    2007-12-15

    The results of this study have shown that coal sludge can be used as slurry fuel (like coal-water fuel (CWF)) providing that its ash content does not exceed 30% and the amount in the fuel is at least 55%. The conventional CWF preparation technologies are inapplicable to the fabrication of water-sludge fuel; therefore, special technologies with allowance for the ash content, the particle size, and the water content of coal sludge are demanded.

  8. Process for removing pyritic sulfur from bituminous coals

    DOEpatents

    Pawlak, Wanda (Edmonton, CA); Janiak, Jerzy S. (Edmonton, CA); Turak, Ali A. (Edmonton, CA); Ignasiak, Boleslaw L. (Edmonton, CA)

    1990-01-01

    A process is provided for removing pyritic sulfur and lowering ash content of bituminous coals by grinding the feed coal, subjecting it to micro-agglomeration with a bridging liquid containing heavy oil, separating the microagglomerates and separating them to a water wash to remove suspended pyritic sulfur. In one embodiment the coal is subjected to a second micro-agglomeration step.

  9. Clean coal: Global opportunities for small businesses

    SciTech Connect

    1998-01-01

    The parallel growth in coal demand and environmental concern has spurred interest in technologies that burn coal with greater efficiency and with lower emissions. Clean Coal Technologies (CCTs) will ensure that continued use of the world`s most abundant energy resource is compatible with a cleaner, healthier environment. Increasing interest in CCTs opens the door for American small businesses to provide services and equipment for the clean and efficient use of coal. Key players in most coal-related projects are typically large equipment manufacturers, power project developers, utilities, governments, and multinational corporations. At the same time, the complexity and scale of many of these projects creates niche markets for small American businesses with high-value products and services. From information technology, control systems, and specialized components to management practices, financial services, and personnel training methods, small US companies boast some of the highest value products and services in the world. As a result, American companies are in a prime position to take advantage of global niche markets for CCTs. This guide is designed to provide US small businesses with an overview of potential international market opportunities related to CCTs and to provide initial guidance on how to cost-effectively enter that growing global market.

  10. Nitrogen oxide removal processes for coal-fueled electric power generation

    SciTech Connect

    Van Nieuwenhuizen, Wm.

    1993-12-31

    There is a global trend requiring lower NO{sub x}, emissions from stationary combustion sources. When NO{sub x} is released into the atmosphere it contributes to photochemical smog and acid rain. Elevated ozone concentrations have been implicated in crop and forest damage, and adverse effects on human health. Several alternative technologies have been developed to reduce NO{sub x} emissions resulting from the combustion of coal. The alternatives, which range from combustion modifications, to addition of post-combustion systems, to use of alternate coal combustion technologies, provide different degrees of NO{sub x} reduction efficiency with different associated costs. Only by careful evaluation of site specific factors can the optimum technology for each application be chosen. This chapter will investigate the alternatives for NO{sub x} control for new, large utility steam generators using coal as a fuel.

  11. Modified approaches for high pressure filtration of fine clean coal

    SciTech Connect

    Yang, J.; Groppo, J.G.; Parekh, B.K.

    1995-12-31

    Removal of moisture from fine (minus 28 mesh) clean coal to 20% or lower level is difficult using the conventional vacuum dewatering technique. High pressure filtration technique provides an avenue for obtaining low moisture in fine clean coal. This paper describes a couple of novel approaches for dewatering of fine clean coal using pressure filtration which provides much lower moisture in fine clean coal than that obtained using conventional pressure filter. The approaches involve (a) split stream dewatering and (b) addition of paper pulp to the coal slurry. For Pittsburgh No. 8 coal slurry, split stream dewatering at 400 mesh provided filter cake containing 12.9% moisture compared to 24.9% obtained on the feed material. The addition of paper pulp to the slurry provided filter cake containing about 17% moisture.

  12. Preparing and handling coal-water slurry fuels: Potential problems and solutions

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Scaroni, A.W.

    1993-12-31

    Coal-water slurry fuel (CWSF) is a mixture containing coal suspended in water and it has been viewed historically as a potential substitute for fuel oil in utility and industrial boilers. During the last few years enthusiasm in the United States for the utilization of CWSF as a substitute for fuel oil has waned as a consequence of declining oil prices and for environmental considerations. Recently, there has been renewed interest in preparing and utilizing CWSF; however, the driving force behind this potential utilization has changed considerably. Rather than the widespread acceptance of this fuel being dependent on the price of fuel oil, the commercial preparation of CWSF is now viewed by many as an alternative processing approach to dewatering and thermal drying of wet coal fines. The processing circuits used to prepare CWSFs from wet coal fines are fundamentally different, both from a process viewpoint and economic standpoint, from the circuits used in the past to prepare CWSFs for fuel oil substitution. The approach of using wet coal fines will undoubtedly gain in popularity in the United States as a consequence of the 1990 Clean Air Act Amendments. Advanced coal cleaning technologies used to prepare compliance coal from eastern United States reserves of high sulfur coals will generate additional wet, fine coal streams. These streams are prime candidates for use in preparing CWSFs. Although the preparation circuits used to produce CWSFs in this regard may be different from the conventional grinding circuits employed previously, the fundamental understanding and experience gained in the past can be directly applied to the {open_quotes}new generation{close_quotes} of CWSF preparation circuits. Construction of a 15,000 lb steam/h CWSF Demonstration Facility located at the Fast Campus Steam Plant (completed in the Spring of 1991) prompted the development of a program focused on the preparation and handling of CWSFs.

  13. Appalachian clean coal technology consortium

    SciTech Connect

    Yoon, R.-H.; Basim, B.; Luttrell, G.H.; Phillips, D.I.; Jiang, D.; Tao, D.; Parekh, B.K.; Meloy, T.

    1997-01-28

    Novel chemicals that can be used for increasing the efficiency of fine coal dewatering was developed at Virginia Tech. During the past quarter, Reagent A was tested on three different coal samples in laboratory vacuum filtration tests. these included flotation products from Middle Fork plant, Elkview Mining Company, and CONSOL, Inc. the tests conducted with the Middle Fork coal sample (100 mesh x 0) showed that cake moisture can be reduced by more than 10% beyond what can be achieved without using dewatering aid. This improvement was achieved at 1 lb/ton of Reagent A and 0.1 inch cake thickness. At 0. 5 inches of cake thickness, this improvement was limited to 8% at the same reagent dosage. the results obtained with the Elkview coal (28 mesh x 0) showed similar advantages in using the novel dewatering aid. Depending on the reagent dosage, cake thickness, drying cycle time and temperature, it was possible to reduce the cake moisture to 12 to 14% rage. In addition to achieving lower cake moisture, the use of Reagent A substantially decreased the cake formation time, indicating that the reagent improves the kinetics of dewatering, The test results obtained with CONSOL coal were not as good as with the other coals tested in the present work, which may be attributed to possible oxidation and/or contamination.

  14. Heat removal from high temperature tubular solid oxide fuel cells utilizing product gas from coal gasifiers.

    SciTech Connect

    Parkinson, W. J. ,

    2003-01-01

    In this work we describe the results of a computer study used to investigate the practicality of several heat exchanger configurations that could be used to extract heat from tubular solid oxide fuel cells (SOFCs) . Two SOFC feed gas compositions were used in this study. They represent product gases from two different coal gasifier designs from the Zero Emission Coal study at Los Alamos National Laboratory . Both plant designs rely on the efficient use of the heat produced by the SOFCs . Both feed streams are relatively rich in hydrogen with a very small hydrocarbon content . One feed stream has a significant carbon monoxide content with a bit less hydrogen . Since neither stream has a significant hydrocarbon content, the common use of the endothermic reforming reaction to reduce the process heat is not possible for these feed streams . The process, the method, the computer code, and the results are presented as well as a discussion of the pros and cons of each configuration for each process .

  15. C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN

    SciTech Connect

    Gerald P. Huffman

    2004-09-30

    The Consortium for Fossil Fuel Science (CFFS) is a research consortium with participants from the University of Kentucky, University of Pittsburgh, West Virginia University, University of Utah, and Auburn University. The CFFS is conducting a research program to develop C1 chemistry technology for the production of clean transportation fuel from resources such as coal and natural gas, which are more plentiful domestically than petroleum. The processes under development will convert feedstocks containing one carbon atom per molecular unit into ultra clean liquid transportation fuels (gasoline, diesel, and jet fuel) and hydrogen, which many believe will be the transportation fuel of the future. Feedstocks include synthesis gas, a mixture of carbon monoxide and hydrogen produced by coal gasification, coalbed methane, light products produced by Fischer-Tropsch (FT) synthesis, methanol, and natural gas.

  16. Surface and electrochemical studies in coal cleaning

    SciTech Connect

    Chander, S.; Aplan, F.F.; Briceno, A.; Esposito, M.C.; Pang, J.; Raleigh, C.E.

    1989-05-01

    This final technical report, summarizes the accomplishments of our investigation on surface and electrochemical studies in coal cleaning. A considerable effort was made to characterize coal pyrites in detail. The report is divided into three self-contained portions: flotation studies, characterization of pyrite from coal sources, and electrochemical characterization of pyrite. A variety of reagents were found to be effective for the depression of pyrite during coal flotation: lime, oxidizing agents, reducing agents, polysaccharides, xanthated polysaccharides and dye. Seven pyrite samples purified from coal sources and one ore source pyrite (for comparative purposes) have been characterized by chemical and mineralogical analyses, inherent floatability, apparent specific gravity, surface area, semiconductor type, optical anisotropy, dissolution and oxidation rate. Cyclic voltammetry, steady-state polarization and AC impedance spectroscopy have been used to characterize pyrites from ore and coal sources. These studies show that one reason for difference in the behavior of pyrites is the nature of surface films that form when pyrite oxidizes. 85 refs., 29 figs., 15 tabs.

  17. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on Combustion Characterization of Beneficiated Coal-Based Fuels.'' The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE's laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  18. Coal liquefaction quenching process

    DOEpatents

    Thorogood, Robert M. (Macungie, PA); Yeh, Chung-Liang (Bethlehem, PA); Donath, Ernest E. (St. Croix, VI)

    1983-01-01

    There is described an improved coal liquefaction quenching process which prevents the formation of coke with a minimum reduction of thermal efficiency of the coal liquefaction process. In the process, the rapid cooling of the liquid/solid products of the coal liquefaction reaction is performed without the cooling of the associated vapor stream to thereby prevent formation of coke and the occurrence of retrograde reactions. The rapid cooling is achieved by recycling a subcooled portion of the liquid/solid mixture to the lower section of a phase separator that separates the vapor from the liquid/solid products leaving the coal reactor.

  19. Pulverized coal fuel injector

    DOEpatents

    Rini, Michael J. (Hebron, CT); Towle, David P. (Windsor, CT)

    1992-01-01

    A pulverized coal fuel injector contains an acceleration section to improve the uniformity of a coal-air mixture to be burned. An integral splitter is provided which divides the coal-air mixture into a number separate streams or jets, and a center body directs the streams at a controlled angle into the primary zone of a burner. The injector provides for flame shaping and the control of NO/NO.sub.2 formation.

  20. The economical production of alcohol fuels from coal-derived synthesis gas. Quarterly technical progress report No. 5, October 1, 1992--December 31, 1992

    SciTech Connect

    Not Available

    1993-01-01

    Two base case flow sheets have now been prepared. In the first, which was originally presented in TPR4, a Texaco gasifier is used. Natural gas is also burned in sufficient quantity to increase the hydrogen to carbon monoxide ratio of the synthesis gas to the required value of 1. 1 for alcohol synthesis. Acid gas clean up and sulfur removal are accomplished using the Rectisol process followed by the Claus and Beavon processes. About 10% of the synthesis gas is sent to a power generation unit in order to produce electric power, with the remaining 90% used for alcohol synthesis. For this process, the estimated installed cost is $474.2 mm. The estimated annual operating costs are $64.5 MM. At a price of alcohol fuels in the vicinity of $1. 00/gal, the pay back period for construction of this plant is about four years. The details of this case, called Base Case 1, are presented in Appendix 1. The second base case, called Base Case 2, also has a detailed description and explanation in Appendix 1. In Base Case 2, a Lurgi Gasifier is used. The motivation for using a Lurgi Gasifier is that it runs at a lower temperature and pressure and, therefore, produces by-products such as coal liquids which can be sold. Based upon the economics of joint production, discussed in Technical Progress Report 4, this is a necessity. Since synthesis gas from natural gas is always less expensive to produce than from coal, then alcohol fuels will always be less expensive to produce from natural gas than from coal. Therefore, the only way to make coal- derived alcohol fuels economically competitive is to decrease the cost of production of coal-derived synthesis gas. one method for accomplishing this is to sell the by-products from the gasification step. The details of this strategy are discussed in Appendix 3.

  1. Physical cleaning of coal using perchloroethylene as heavy medium

    SciTech Connect

    Thome, T.L.; Fullerton, K.L.; Lee, S.

    1994-12-31

    Use of perchloroethylene solvent in the physical cleaning of finely crushed coal has been studied in a glass tube batch apparatus. The density of perchloroethylene makes it an ideal heavy medium for float/sink separation processes. Float/sink removal of pyrites and mineral matter has been studied to determine the effect of process variables. The effect of various parameters is studied, such as mean residence time, solvent-to-coal ratio, and heavy medium density. The density of the perchloroethylene solvent is varied using kerosene to study the effects of medium density. The test results are used to assess the effectiveness of perchloroethylene as a heavy medium for the removal of pyritic sulfur from the coal. The data is used to develop a model of the process for use in scale-up and plant studies.

  2. Cleaning of Croweburg Seam coal to improve boiler performance

    SciTech Connect

    Dospoy, R.L.

    1991-01-01

    Recently an Oklahoma law was enacted that mandates that Oklahoma coal-fired utilities must burn a minimum of ten percent Oklahoma-mined coal. Public Service Company of Oklahoma (PSO), burning raw Croweburg Seam coal from Oklahoma as part of a blend, was interested in determining if cleaning the Croweburg Seam coal could reduce boiler slagging and fouling problems experienced at its Northeastern Station's Units 3 and 4. Studies of the Croweburg Seam coal performed at CQ Inc. in Homer City, Pennsylvania were used to determine the potential of physical cleaning for upgrading this coal. The test program involved commercial-scale cleaning tests with heavy-medium cyclones, two-stage water only cyclones, and froth flotation cells, well as extensive laboratory and pilot-scale tests. The coal evaluated during the test program responded well to cleaning. Results indicate the ash slagging and fouling can be significantly improved by cleaning. Significant reductions in ash, specific ash constituents, and trace element concentrations were also demonstrated along with increased heating value. Finally, although the raw coal tested can be classified as compliance'' prior to cleaning, the cleaning tests show that further reductions in SO{sub 2} emissions potential were possible, along with high energy recoveries and increased heating values and can be beneficial for improved plant performance.

  3. Assessment of ether and alcohol fuels from coal. Volume 2. Technical report

    SciTech Connect

    Not Available

    1983-03-01

    A unique route for the indirect liquefaction of coal to produce transportation fuel has been evaluated. The resultant fuel includes alkyl tertiary alkyl ethers and higher alcohols, all in the gasoline boiling range. When blended into gasoline, the ether fuel provides several advantages over the lower alcohols: (1) lower chemical oxygen content, (2) less-severe water-separation problems, and (3) reduced front-end volatility effects. The ether fuel also has high-octane quality. Further, it can be utilized as a gasoline substitute in all proportions. Production of ether fuel combines several steps, all of which are or have been practiced on an industrial scale: (1) coal gasification, (2) gas cleanup and shift to desired H/sub 2/:CO ratio, (3) conversion of synthesis gas to isobutanol, methanol, and higher alcohols, (4) separation of alcohols, (5) chemical dehydration of isobutanol to isobutylene, and (6) etherification of isobutylene with methanol. A pilot-plant investigation of the isobutanol synthesis step was performed. Estimates of ether-fuel manufacturing costs indicate this process route is significantly more costly than synthesis of methanol. However, the fuel performance features provide incentive for developing the necessary process and catalyst improvements. Co-production of higher-molecular-weight co-solvent alcohols represents a less-drastic form of methanol modification to achieve improvement in the performance of methanol-gasoline blends. Costs were estimated for producing several proportions of methanol plus higher alcohols from coal. Estimated fuel selling price increases regularly but modestly with higher alcohol content.

  4. Clean coal technologies: Research, development, and demonstration program plan

    SciTech Connect

    Not Available

    1993-12-01

    The US Department of Energy, Office of Fossil Energy, has structured an integrated program for research, development, and demonstration of clean coal technologies that will enable the nation to use its plentiful domestic coal resources while meeting environmental quality requirements. The program provides the basis for making coal a low-cost, environmentally sound energy choice for electric power generation and fuels production. These programs are briefly described.

  5. Process for coal liquefaction by separation of entrained gases from slurry exiting staged dissolvers

    DOEpatents

    Givens, Edwin N. (Bethlehem, PA); Ying, David H. S. (Macungie, PA)

    1983-01-01

    There is described an improved liquefaction process by which coal is converted to a low ash and low sulfur carbonaceous material that can be used as a fuel in an environmentally acceptable manner without costly gas scrubbing equipment. In the process, coal is slurried with a solvent, passed through a preheater and at least two dissolvers in series in the presence of hydrogen-rich gases at elevated temperatures and pressures. Solids, including mineral ash and unconverted coal macerals are separated from the condensed dissolver effluent. In accordance with the improved process, fresh hydrogen is fed to each dissolver and the entrained gas from each dissolver is separated from the slurry phase and removed from the reactor system before the condensed phase is passed to the next dissolver in the series. In accordance with another process, the feeds to the dissolvers are such that the top of each downstream dissolver is used as a gas-liquid separator.

  6. Computer economics of physical coal cleaning and flue gas desulfurization. Final report. Report for October 1979-June 1983

    SciTech Connect

    Wright, C.R.; Larkin, L.; Kennedy, F.M.; Tarkington, T.W.

    1985-09-01

    The report describes a computer model developed by TVA to simulate the performance and determine the economics of coal cleaning, or coal cleaning combined with flue gas desulfurization (FGD), for power plant emission control processes over a wide range of user-specified conditions. The model also calculates the other economic benefits and penalties to overall power plant operation that result from the use of cleaned coal. The report describes: (1) the programs composing the model, (2) the design and economic premises on which the calculations performed by the model are based, (3) the designs for the coal-cleaning and the FGD processes, and (4) the economic benefits and penalties associated with the use of cleaned coal by a power plant. A variety of cases were simulated, and selected results from these runs are described.

  7. "An Economic Process for Coal Liquefaction to Liquid Fuels" SBIR Phase II -- Final Scientific/Technical Report

    SciTech Connect

    Ganguli, Partha Sarathi

    2009-02-19

    The current commercial processes for direct coal liquefaction utilize expensive backmix-flow reactor system and conventional catalysts resulting in incomplete and retrogressive reactions that produce low distillate liquid yield and high gas yield, with high hydrogen consumption. The new process we have developed, which uses a less expensive reactor system and highly active special catalysts, resulted in high distillate liquid yield, low gas yield and low hydrogen consumption. The new reactor system using the special catalyst can be operated smoothly for direct catalytic coal liquefaction. Due to high hydrogenation and hydrocracking activities of the special catalysts, moderate temperatures and high residence time in each stage of the reactor system resulted in high distillate yield in the C{sub 4}-650{degrees}F range with no 650{degrees}F{sup +} product formed except for the remaining unconverted coal residue. The C{sub 4}-650{degrees}F distillate is more valuable than the light petroleum crude. Since there is no 650{degrees}F{sup +} liquid product, simple reforming and hydrotreating of the C{sub 4}-650{degrees}F product will produce the commercial grade light liquid fuels. There is no need for further refinement using catalytic cracking process that is currently used in petroleum refining. The special catalysts prepared and used in the experimental runs had surface area between 40-155 m{sup 2}/gm. The liquid distillate yield in the new process is >20 w% higher than that in the current commercial process. Coal conversion in the experimental runs was moderate, in the range of 88 - 94 w% maf-coal. Though coal conversion can be increased by adjustment in operating conditions, the purpose of limiting coal conversion to moderate amounts in the process was to use the remaining unconverted coal for hydrogen production by steam reforming. Hydrogen consumption was in the range of 4.0 - 6.0 w% maf-coal. A preliminary economic analysis of the new coal liquefaction process was carried out by comparing the design and costs of the current commercial plant of the Shenhua Corporation in Erdos, Inner Mongolia. The cost of producing synthetic crude oil from coal in the current commercial process was estimated to be $50.5 per barrel compared to the estimated cost of $41.7 per barrel in the new process. As mentioned earlier, the light distillate product in the new process is of higher quality and value than the C{sub 4}-975{degrees}F product in the current commercial process adopted by the Shenhua Corporation. In sum, the new coal liquefaction process is superior and less capital intensive to current commercial process, and has a high potential for commercialization.

  8. Surface magnetic enhancement for coal cleaning. Final report

    SciTech Connect

    Hwang, J.Y.

    1992-10-01

    The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

  9. Emission characteristics of granulated fuel produced from sewage sludge and coal slime.

    PubMed

    Wzorek, Ma?gorzata; Kozio?, Micha?; Scierski, Waldemar

    2010-12-01

    The neutralization of wastewater treatment residues is an issue for many countries. The European Union (EU) legal regulations have limited the use of the residues in agriculture and implemented a ban for their disposal. Therefore, urgent action should be taken to find solutions for the safe disposal of sewage sludge. The problem refers in particular to the new EU member countries, including Poland, where one can now observe an intensive development of sewage system networks and new sewage treatment plants. At the same time, these countries have few installations for thermal sewage sludge utilization (e.g., there is only one installation of that type in Poland). Simultaneously, there are many coal-fired mechanical stoker-fired boilers in some of these countries. This paper presents suggestions for the production of granulated fuel from sewage sludge and coal slime. Additionally, among others, lime was added to the fuel to decrease the sulfur compounds emission. Results are presented of research on fuel with two average grain diameters (approximately 15 and 35 mm). The fuel with such diameters is adapted to the requirements of the combustion process taking place in a stoker-fired boiler. The research was aimed at identifying the behavior of the burning fuel, with special attention paid to its emission properties (e.g., to the emissions of oxides of nitrogen [NO(x)], sulfur dioxide [SO2], and carbon monoxide [CO], among others). The concentration and emission values were compared with similar results obtained while burning hard coal. The combustion process was carried out in a laboratory stand where realization of the large-scale tests is possible. The laboratory stand used made simulation possible for a wide range of burning processes in mechanical stoker-fired boilers. PMID:21243903

  10. Pelletizing/reslurrying as a means of distributing and firing clean coal. Final report

    SciTech Connect

    Conkle, H.N.

    1992-09-29

    Battelle-Columbus and Amax Research & Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

  11. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-09-29

    Battelle-Columbus and Amax Research Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

  12. Characterization and supply of coal based fuels

    SciTech Connect

    Not Available

    1992-06-01

    Studies and data applicable for fuel markets and coal resource assessments were reviewed and evaluated to provide both guidelines and specifications for premium quality coal-based fuels. The fuels supplied under this contract were provided for testing of advanced combustors being developed under Pittsburgh Energy Technology Center (PETC) sponsorship for use in the residential, commercial and light industrial (RCLI) market sectors. The requirements of the combustor development contractors were surveyed and periodically updated to satisfy the evolving needs based on design and test experience. Available coals were screened and candidate coals were selected for further detailed characterization and preparation for delivery. A team of participants was assembled to provide fuels in both coal-water fuel (CWF) and dry ultrafine coal (DUC) forms. Information about major US coal fields was correlated with market needs analysis. Coal fields with major reserves of low sulfur coal that could be potentially amenable to premium coal-based fuels specifications were identified. The fuels requirements were focused in terms of market, equipment and resource constraints. With this basis, the coals selected for developmental testing satisfy the most stringent fuel requirements and utilize available current deep-cleaning capabilities.

  13. Development of OTM Syngas Process and Testing of Syngas Derived Ultra-clean Fuels in Diesel Engines and Fuel Cells

    SciTech Connect

    E.T. Robinson; John Sirman; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Dan Corgard; John Hemmings

    2005-05-01

    This final report summarizes work accomplished in the Program from January 1, 2001 through December 31, 2004. Most of the key technical objectives for this program were achieved. A breakthrough material system has lead to the development of an OTM (oxygen transport membrane) compact planar reactor design capable of producing either syngas or hydrogen. The planar reactor shows significant advantages in thermal efficiency and a step change reduction in costs compared to either autothermal reforming or steam methane reforming with CO{sub 2} recovery. Syngas derived ultra-clean transportation fuels were tested in the Nuvera fuel cell modular pressurized reactor and in International Truck and Engine single cylinder test engines. The studies compared emission and engine performance of conventional base fuels to various formulations of ultra-clean gasoline or diesel fuels. A proprietary BP oxygenate showed significant advantage in both applications for reducing emissions with minimal impact on performance. In addition, a study to evaluate new fuel formulations for an HCCI engine was completed.

  14. ETHANOL FROM CORN: CLEAN RENEWABLE FUEL FOR THE FUTURE, OR DRAIN ON OUR RESOURCES AND POCKETS?

    E-print Network

    Patzek, Tadeusz W.

    ETHANOL FROM CORN: CLEAN RENEWABLE FUEL FOR THE FUTURE, OR DRAIN ON OUR RESOURCES AND POCKETS? TAD as ethanol from corn. When this corn ethanol is burned as a gasoline additive or fuel, its use amounts that burn corn ethanol is halved. The wide- spread use of corn ethanol will cause manifold damage to air

  15. Clean fuels from biomass. [cellulose fermentation to methane

    NASA Technical Reports Server (NTRS)

    Hsu, Y. Y.

    1974-01-01

    The potential of growing crops as a source of fuels is examined, and it is shown that enough arable land is available in the U.S. so that, even with a modest rate of crop yield, the nation could be supplied by fuel crops. The technologies for fuel conversion are available; however, some R&D efforts are needed for scaling up design. Fuel crop economics are discussed and shown to be nonprohibitive.

  16. A LOW COST AND HIGH QUALITY SOLID FUEL FROM BIOMASS AND COAL FINES

    SciTech Connect

    John T. Kelly; George Miller; Mehdi Namazian

    2001-07-01

    Use of biomass wastes as fuels in existing boilers would reduce greenhouse gas emissions, SO2 and NOx emissions, while beneficially utilizing wastes. However, the use of biomass has been limited by its low energy content and density, high moisture content, inconsistent configuration and decay characteristics. If biomass is upgraded by conventional methods, the cost of the fuel becomes prohibitive. Altex has identified a process, called the Altex Fuel Pellet (AFP) process, that utilizes a mixture of biomass wastes, including municipal biosolids, and some coal fines, to produce a strong, high energy content, good burning and weather resistant fuel pellet, that is lower in cost than coal. This cost benefit is primarily derived from fees that are collected for accepting municipal biosolids. Besides low cost, the process is also flexible and can incorporate several biomass materials of interest The work reported on herein showed the technical and economic feasibility of the AFP process. Low-cost sawdust wood waste and light fractions of municipal wastes were selected as key biomass wastes to be combined with biosolids and coal fines to produce AFP pellets. The process combines steps of dewatering, pellet extrusion, drying and weatherizing. Prior to pilot-scale tests, bench-scale test equipment was used to produce limited quantities of pellets for characterization. These tests showed which pellet formulations had a high potential. Pilot-scale tests then showed that extremely robust pellets could be produced that have high energy content, good density and adequate weatherability. It was concluded that these pellets could be handled, stored and transported using equipment similar to that used for coal. Tests showed that AFP pellets have a high combustion rate when burned in a stoker type systems. While NOx emissions under stoker type firing conditions was high, a simple air staging approach reduced emissions to below that for coal. In pulverized-fuel-fired tests it was found that the ground pellets could be used as an effective NOx control agent for pulverized-coal-fired systems. NOx emissions reductions up to 63% were recorded, when using AFP as a NOx control agent. In addition to performance benefits, economic analyses showed the good economic benefits of AFP fuel. Using equipment manufacturer inputs, and reasonable values for biomass, biosolids and coal fines costs, it was determined that an AFP plant would have good profitability. For cases where biosolids contents were in the range of 50%, the after tax Internal Rates of Return were in the range of 40% to 50%. These are very attractive returns. Besides the baseline analysis for the various AFP formulations tested at pilot scale, sensitivity analysis showed the impact of important parameters on return. From results, it was clear that returns are excellent for a range of parameters that could be expected in practice. Importantly, these good returns are achieved even without incentives related to the emissions control benefits of biomass.

  17. Agenda and briefing book: Clean Coal Technology Coordinating Committee, September 16, 1991, Louisville, Kentucky

    SciTech Connect

    Drake, Dr., Carolyn C.; Teague, Mike; Evans, George E.; Oldoerp, Steve; Lerch, Jean

    1991-09-16

    A considerable amount of time was spent discussing the Clean Air Act Amendments pending before Congress. Several members pointed out provisions of the legislation that would have serious impacts on the coal industry and the electric utility industry. The need for increased electricity in Florida raised the question about coal fired Power Plants. It is generally believed that most people in Florida do not know that over 55 percent of the electricity now comes from coal-fired generators. However, publicly, people will say they do not want coal-fired facilities built in Florida. People in Florida are concerned with the EMF Issue just as much as the source of power. It was stated that the coal industry has a very poor image and DOE should assume responsibility for improving the image of coal. it was agreed that it would take a considerable financial commitment to do this and that in addition to government the industry would have to be willing to contribute financially. The Partial results of a survey to utilities concerning the future use of clean coal technologies was reported. Utilities are not ignoring coal technologies but acknowledged that the amendments to the Clean Air Act would be the driving force in future decisions. It was learned through the survey that the DOE negotiation process in the Clean Coal Technology Program was in need of improvement. DOE had recently changed the procedure internally and it was anticipated that the procedure would be smoother in the future.

  18. Clean Coal Technology Demonstration Program: Program update 1993

    SciTech Connect

    Not Available

    1994-03-01

    The Clean Coal Technology Demonstration Program (also referred to as the CCT Program) is a $6.9 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Technology has a vital role in ensuring that coal can continue to serve U.S. energy interests and enhance opportunities for economic growth and employment while meeting the national committment to a clean and healthy global environment. These technologies are being advanced through the CCT Program. The CCT Program supports three substantive national objectives: ensuring a sustainable environment through technology; enhancing energy efficiency and reliability; providing opportunities for economic growth and employment. The technologies being demonstrated under the CCT Program reduce the emissions of sulfur oxides, nitrogen oxides, greenhouse gases, hazardous air pollutants, solid and liquid wastes, and other emissions resulting from coal use or conversion to other fuel forms. These emissions reductions are achieved with efficiencies greater than or equal to currently available technologies.

  19. Self-scrubbing coal{sup TM}: An integrated approach to clean air. A proposed Clean Coal Technology Demonstration Project

    SciTech Connect

    Not Available

    1994-01-01

    This environmental assessment (EA) was prepared by the U.S.Department of Energy (DOE), with compliance with the National Environmental Policy Act (NEPA) of 1969, Council on Environmental Quality (CE) regulations for implementating NEPA (40 CFR 1500-1508) and DOE regulations for compliance with NEPA (10 CFR 1021), to evaluate the potential environmental impacts associated with a proposed demonstration project to be cost-shared by DOE and Custom Coals International (CCI) under the Clean Coal Technology (CCT) Demonstration Program of DOE`s Office of Fossil Energy. CCI is a Pennsylvania general partnership located in Pittsburgh, PA engaged in the commercialization of advanced coal cleaning technologies. The proposed federal action is for DOE to provide, through a cooperative agreement with CCI, cost-shared funding support for the land acquisition, design, construction and demonstration of an advanced coal cleaning technology project, {open_quotes}Self-Scrubbing Coal: An Integrated Approach to Clean Air.{close_quotes} The proposed demonstration project would take place on the site of the presently inactive Laurel Coal Preparation Plant in Shade Township, Somerset County, PA. A newly constructed, advanced design, coal preparation plant would replace the existing facility. The cleaned coal produced from this new facility would be fired in full-scale test burns at coal-fired electric utilities in Indiana, Ohio and PA as part of this project.

  20. Recovery of minerals from US coals

    SciTech Connect

    Vanderborgh, N.E.

    1982-01-01

    Projections show that domestic coal will serve for the majority of energy supplies during the next decades. Thorough chemical cleaning of this coal can be accomplished in long residence time, slurry transport systems to produce high-quality fuel product. Concurrently, mineral recovery from coals will supplement existing ores. This paper describes this concept and given preliminary engineering considerations for mineral recovery during transport operations.

  1. The utilization of coal pond fines as feedstock for coal-water slurry fuels

    SciTech Connect

    Miller, S.F.; Morrison, J.L.; Scaroni, A.W.

    1995-12-31

    It has been reported that coal slurry fuels were first introduced in the 1870`s in the form of coal-oil mixtures. It was the fuel oil supply shortages and price increases of the 1970`s that created an economic incentive for the development of fuel oil-replacement fuels. The envisioned applications of coal-water slurry fuels (CWSFs) through the 1980`s were essentially the same as those for fuel oil: industrial and utility steam boilers, blast furnaces, process kilns, and diesel engines. The concept involved substituting CWSF for fuel oil with minimal retrofitting of the existing oil-fired system. Such fuels require fairly stringent quality restriction: low ash, high solids loading and low viscosity, which resulted in significant problems with stability. In many cases, the use of additives was required, thereby increasing the cost of the fuel. When oil prices fell during the 1980`s, CWSFs lost economic viability due to the cost of production and the capital intensive modifications required to retrofit oil-designed boilers. One approach to lowering the cost of CWSFs is to use coal refuse as the feedstock and to cofire the CWSF with pulverized coal. The utilization of coal fines can account for up to 20% of the total coal cleaned in a preparation plant. The use of fines, therefore, has the potential to reduce the amount of coal discarded and to lower overall fuel costs. Problems associated with the surface disposal of coal waste include: the nonproductive use of land, the loss of aestheitc value, the danger of slides, dam failure, significant permitting costs, and water pollution. It is estimated that 2 billion tons of coal refuse are contained in impoundments in the U.S. Over 75% of these fines are in states east of the Mississippi River. The current annual production of coal fines at preparation facilities exceeds 50 million tons. This does not include anthracite fines, which could account for additional 100 million tons in eastern Pennsylvania.

  2. Dewatering studies of fine clean coal. Annual technical report, September 1, 1990--August 31, 1991

    SciTech Connect

    Parekh, B.K.

    1991-12-31

    The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee`s Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

  3. Engineering development of advanced physical fine coal cleaning technologies - froth flotation. Quarterly technical progress report No. 23, April 1, 1994--June 30, 1994

    SciTech Connect

    1995-04-01

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

  4. Engineering development of advanced physical fine coal cleaning technologies - froth flotation. Quarterly technical progress report No. 24, July 1, 1994--September 30, 1994

    SciTech Connect

    1995-04-01

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

  5. Method of producing a colloidal fuel from coal and a heavy petroleum fraction. [partial liquefaction of coal in slurry, filtration and gasification of residue

    DOEpatents

    Longanbach, J.R.

    1981-11-13

    A method is provided for combining coal as a colloidal suspension within a heavy petroleum fraction. The coal is broken to a medium particle size and is formed into a slurry with a heavy petroleum fraction such as a decanted oil having a boiling point of about 300 to 550/sup 0/C. The slurry is heated to a temperature of 400 to 500/sup 0/C for a limited time of only about 1 to 5 minutes before cooling to a temperature of less than 300/sup 0/C. During this limited contact time at elevated temperature the slurry can be contacted with hydrogen gas to promote conversion. The liquid phase containing dispersed coal solids is filtered from the residual solids and recovered for use as a fuel or feed stock for other processes. The residual solids containing some carbonaceous material are further processed to provide hydrogen gas and heat for use as required in this process.

  6. Development of an extraction process for removal of heteroatoms from coal liquids. Final report

    SciTech Connect

    Not Available

    1994-04-01

    The main goal of this contract was to develop an extraction process for upgrading coal liquids; and in doing so, to reduce the hydrogen requirement in downstream upgrading processes and to yield valuable byproducts. This goal was to be achieved by developing a novel carbon dioxide extraction process for heteroatom removal from coal-derived naphtha, diesel, and jet fuel. The research plan called for the optimization of three critical process variables using a statistically-designed experimental matrix. The commercial potential of the new process was to be evaluated by demonstrating quantitatively the effectiveness of heteroatom removal from three different feedstocks and by conducting a comparative economic analysis of alternate heteroatom removal technologies. Accomplishments are described for the following tasks: food procurement and analysis process variable screening studies; and process assessment.

  7. ANALYTICAL METHODS FOR HAZARDOUS ORGANICS IN LIQUID WASTES FROM COAL GASIFICATION AND LIQUEFACTION PROCESSES

    EPA Science Inventory

    This study was conducted by the University of Southern California group to provide methods for the analysis of coal liquefaction wastes from coal conversion processing plants. Several methods of preliminary fractionation prior to analysis were considered. The most satisfactory me...

  8. Process for selective grinding of coal

    DOEpatents

    Venkatachari, Mukund K. (San Francisco, CA); Benz, August D. (Hillsborough, CA); Huettenhain, Horst (Benicia, CA)

    1991-01-01

    A process for preparing coal for use as a fuel. Forming a coal-water slurry having solid coal particles with a particle size not exceeding about 80 microns, transferring the coal-water slurry to a solid bowl centrifuge, and operating same to classify the ground coal-water slurry to provide a centrate containing solid particles with a particle size distribution of from about 5 microns to about 20 microns and a centrifuge cake of solids having a particle size distribution of from about 10 microns to about 80 microns. The classifer cake is reground and mixed with fresh feed to the solid bowl centrifuge for additional classification.

  9. Temperature-programmed decomposition desorption of mercury species over activated carbon sorbents for mercury removal from coal-derived fuel gas

    SciTech Connect

    M. Azhar Uddin; Masaki Ozaki; Eiji Sasaoka; Shengji Wu

    2009-09-15

    The mercury (Hg{sup 0}) removal process for coal-derived fuel gas in the integrated gasification combined cycle (IGCC) process will be one of the important issues for the development of a clean and highly efficient coal power generation system. Recently, iron-based sorbents, such as iron oxide (Fe{sub 2}O{sub 3}), supported iron oxides on TiO{sub 2}, and iron sulfides, were proposed as active mercury sorbents. The H{sub 2}S is one of the main impurity compounds in coal-derived fuel gas; therefore, H{sub 2}S injection is not necessary in this system. HCl is also another impurity in coal-derived fuel gas. In this study, the contribution of HCl to the mercury removal from coal-derived fuel gas by a commercial activated carbon (AC) was studied using a temperature-programmed decomposition desorption (TPDD) technique. The TPDD technique was applied to understand the decomposition characteristics of the mercury species on the sorbents. The Hg{sup 0}-removal experiments were carried out in a laboratory-scale fixed-bed reactor at 80-300{sup o}C using simulated fuel gas and a commercial AC, and the TPDD experiments were carried out in a U-tube reactor in an inert carrier gas (He or N{sub 2}) after mercury removal. The following results were obtained from this study: (1) HCl contributed to the mercury removal from the coal-derived fuel gas by the AC. (2) The mercury species captured on the AC in the HCl{sup -} and H{sub 2}S-presence system was more stable than that of the H{sub 2}S-presence system. (3) The stability of the mercury surface species formed on the AC in the H{sub 2}S-absence and HCl-presence system was similar to that of mercury chloride (HgClx) species. 25 refs., 12 figs., 1 tab.

  10. ASSESSMENT OF COAL CLEANING TECHNOLOGY: ANNUAL REPORT (1ST)

    EPA Science Inventory

    With a large projected increase in U.S. use of coal under the National Energy Plan, improved sulfur dioxide controls are quickly needed. Physical coal cleaning may prove to be the most cost-effective method for reducing sulfur dioxide emissions from small boilers, since many smal...

  11. Method for providing improved solid fuels from agglomerated subbituminous coal

    DOEpatents

    Janiak, Jerzy S. (Edmonton, CA); Turak, Ali A. (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Ignasiak, Boleslaw L. (Edmonton, CA)

    1989-01-01

    A method is provided for separating agglomerated subbituminous coal and the heavy bridging liquid used to form the agglomerates. The separation is performed by contacting the agglomerates with inert gas or steam at a temperature in the range of 250.degree. to 350.degree. C. at substantially atmospheric pressure.

  12. Underground Coal Thermal Treatment Task 6 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Smith, P.J.; Deo, M.; Edding, E.G.; Hradisky, M.; Kelly, K.E.; Krumm, R.; Sarofim, Adel; Wang, D.

    2014-08-15

    The long-term objective of this task is to develop a transformational energy production technology by in- situ thermal treatment of a coal seam for the production of substitute natural gas and/or liquid transportation fuels while leaving much of the coals carbon in the ground. This process converts coal to a high-efficiency, low-greenhouse gas (GHG) emitting fuel. It holds the potential of providing environmentally acceptable access to previously unusable coal resources. This task focused on three areas: Experimental. The Underground Coal Thermal Treatment (UCTT) team focused on experiments at two scales, bench-top and slightly larger, to develop data to understand the feasibility of a UCTT process as well as to develop validation/uncertainty quantification (V/UQ) data for the simulation team. Simulation. The investigators completed development of High Performance Computing (HPC) simulations of UCTT. This built on our simulation developments over the course of the task and included the application of Computational Fluid Dynamics (CFD)- based tools to perform HPC simulations of a realistically sized domain representative of an actual coal field located in Utah. CO2 storage. In order to help determine the amount of CO2 that can be sequestered in a coal formation that has undergone UCTT, adsorption isotherms were performed on coals treated to 325, 450, and 600C with slow heating rates. Raw material was sourced from the Sufco (Utah), Carlinville (Illinois), and North Antelope (Wyoming) mines. The study indicated that adsorptive capacity for the coals increased with treatment temperature and that coals treated to 325C showed less or similar capacity to the untreated coals.

  13. Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion

    SciTech Connect

    Andrew Lucero

    2005-04-01

    Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

  14. Conceptual design and economic analysis for the manufacture of an ultra-clean coal/water mixture. Final report

    SciTech Connect

    Not Available

    1984-09-01

    This is the final report on the conceptual process design as part of the project on The Development, Testing, and Manufacture of an Ultra-Clean Coal/Water Mixture (UCCWM) conducted under sponsorship of Morgantown Energy Technology Center of the US Department of Energy. The objective of the conceptual process design is to develop the cost production of an ultra-clean coal/water mixture based upon its specification of less than 1% ash, less than 44 micron top particle size with minimum 60% coal loading. To meet the required specification, Elkhorn seam coal, one of the lowest inherent ash coals, which is produced in the Eastern Kentucky area, was selected and cleaned by a two-stage physical process: (a) heavy media washer near 1.30 specific gravity separation, and (b) column flotation after grinding the heavy media washer product by a ball mill to -100 mesh. In order to micronize the coal/water mixture, the flotation product was processed through a stirred ball mill. The capacity basis of the coal cleaning and slurry manufacturing plant was to supply the UCCWM fuel for operating a typical 100 MW gas turbine continuously. The raw coal feed rate to the cleaning plant was 300 tons per hour and the final UCCWM fuel production was 70 tons per hour by dry coal basis. In addition to that, two by-products, boiler grade CWM and 1/4 inch x 0 coal are obtained. Economic analysis showed that the total capital cost for the plant was $30,614,000 and the final gas turbine grade CWM cost estimate was $3.96/MBtu in 1984 dollars F.O.B. plant. If we assume that the potential market for the fuel is located in the Northeastern United States, the delivered fuel is estimated to be $5.44/MBtu. 2 references, 1 figure, 9 tables.

  15. ChemCoal Process Development Program: Final report. [ChemCoal Process

    SciTech Connect

    Willson, W.B.; Farnum, S.A.; Ness, R.O.; Knudson, C.L.; Cisney, S.J.; Rindt, J.R.; Porter, C.R.; Brolick, H.J.

    1987-09-01

    The ChemCoal Process was evaluated to determine product yields, sensitivity of the process to key variables, and operation of a continuous process unit with solvent recovery and recycle. To successfully fulfill the latter, improvements were made in the product solvent recovery system. The improvements resulted in additional patent applications and should improve the process economics. The ChemCoal Process is a low-severity process, where coal is converted at nominally 340/sup 0/C and an operating pressure of 12.4 MPa (1800 psig) in a phenolic solvent with an alkali promoter and carbon monoxide reducing gas to clean liquid and soil fuels. Reducing gas consumption in hydrogen equivalents was under 2 wt% to produce 50 wt% (maf coal basis) of finely divided ChemCoal solids. The original coal (7000 Btu/lb) contained over 8 wt% ash and 2000 ppM of sodium. The finely divided solid product (14,800 Btu/lb) contained nominally 0.5 wt% ash and 20 ppM sodium. Sulfur and nitrogen contents were also decreased. Due to improvements in recovering product and recycle solvent which reduced severity and added versatility to the process, recycle operation was successful. A preliminary test indicated a fuel oil/ChemCoal solids blend could be used in a diesel engine. 5 refs., 70 figs., 17 tabs.

  16. Advanced Coal Conversion Process Demonstration Project. Final technical progress report, January 1, 1995--December 31, 1995

    SciTech Connect

    1997-05-01

    This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1995 through December 31, 1995. This project demonstrates an advanced, thermal, coal upgrading process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal Process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal upgrading, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. The SynCoal Process enhances low-rank, western coals, usually with a moisture content of 25 to 55 percent, sulfur content of 0.5 to 1.5 percent, and heating value of 5,5000 to 9,000 British thermal units per pound (Btu/lb), by producing a stable, upgraded, coal product with a moisture content as low as 1 percent, sulfur content as low as 0.3 percent, and heating value up to 12,000 Btu/lb. During this reporting period, the primary focus for the ACCP Demonstration Project team was to expand SynCoal market awareness and acceptability for both the products and the technology. The ACCP Project team continued to focus on improving the operation, developing commercial markets, and improving the SynCoal products as well as the product`s acceptance.

  17. Monetization of Nigeria coal by conversion to hydrocarbon fuels through Fischer-Tropsch process

    SciTech Connect

    Oguejiofor, G.C.

    2008-07-01

    Given the instability of crude oil prices and the disruptions in crude oil supply chains, this article offers a complementing investment proposal through diversification of Nigeria's energy source and dependence. Therefore, the following issues were examined and reported: A comparative survey of coal and hydrocarbon reserve bases in Nigeria was undertaken and presented. An excursion into the economic, environmental, and technological justifications for the proposed diversification and roll-back to coal-based resource was also undertaken and presented. The technology available for coal beneficiation for environmental pollution control was reviewed and reported. The Fischer-Tropsch synthesis and its advances into Sasol's slurry phase distillate process were reviewed. Specifically, the adoption of Sasol's advanced synthol process and the slurry phase distillate process were recommended as ways of processing the products of coal gasification. The article concludes by discussing all the above-mentioned issues with regard to value addition as a means of wealth creation and investment.

  18. Effect of physical coal cleaning on sulfur content and variability. Final report, June 1978-April 1980

    SciTech Connect

    Sargent, D.H.; Woodcock, B.A.; Vaill, J.R.; Strauss, J.B.

    1980-05-01

    The report gives results of a statistical analysis of the sulfur content and heating value data for 53 different coal-source/cleaning-plant combinations, both to document the operational effectiveness of commercial coal cleaning plants in reducing sulfur and enhancing heating value, and to define the effect of physical coal cleaning on sulfur variability. Cleaning plants, for which matched pairs of feed and product coal data were available, showed 24-50% reductions (from feed to product) in the mean lb/SO2 million Btu. These empirical data are consistent with the calculated performance of hypothetical coal cleaning plants.

  19. After the Clean Air Mercury Eule: prospects for reducing mercury emissions from coal-fired power plants

    SciTech Connect

    Jana B. Milford; Alison Pienciak

    2009-04-15

    Recent court decisions have affected the EPA's regulation of mercury emissions from coal burning, but some state laws are helping to clear the air. In 2005, the US EPA issued the Clean Air Mercury Rule (CAMR), setting performance standards for new coal-fired power plants and nominally capping mercury emissions form new and existing plants at 38 tons per year from 2010 to 2017 and 15 tpy in 2018 and thereafter; these down from 48.5 tpy in 1999. To implement the CAMR, 21 states with non-zero emissions adopted EPA's new source performance standards and cap and trade program with little or no modification. By December 2007, 23 other states had proposed or adopted more stringent requirements; 16 states prohibited or restricted interstate trading of mercury emissions. On February 2008, the US Court of Appeal for the District of Columbia Circuit unanimously vacated the CAMR. This article assesses the status of mercury emission control requirements for coal-fired power plants in the US in light of this decision, focusing on state actions and prospects for a new federal rule. 34 refs., 1 fig.

  20. Novel use of residue from direct coal liquefaction process

    SciTech Connect

    Jianli Yang; Zhaixia Wang; Zhenyu Liu; Yuzhen Zhang

    2009-09-15

    Direct coal liquefaction residue (DCLR) is, commonly, designed to be used as a feed stock for gasification or combustion. Use of DCLR as a value added product is very important for improving overall economy of direct coal liquefaction processes. This study shows that the DCLR may be used as a pavement asphalt modifier. The modification ability is similar to that of Trinidad Lake Asphalt (TLA), a superior commercial modifier. Asphalts modified by two DCLRs meet the specifications of ASTM D5710 and BSI BS-3690 designated for the TLA-modified asphalts. The required addition amount for the DCLRs tested is less than that for TLA due possibly to the high content of asphaltene in DCLRs. Different compatibility was observed for the asphalts with the same penetration grade but from the different origin. Different components in the DCLR play different roles in the modification. Positive synergetic effects among the fractions were observed, which may due to the formation of the stable colloid structure. Unlike polymer-type modifier, the structure of asphalt-type modifier has a similarity with petroleum asphalts which favors the formation of a stable dispersed polar fluid (DPF) colloid structure and improves the performance of pavement asphalt. 12 refs., 1 fig., 6 tabs.

  1. Healy Clean Coal Project, Healy, Alaska final Environmental Monitoring Plan

    SciTech Connect

    Not Available

    1994-06-14

    This Environmental Monitoring Plan (EMP) provides the mechanism to evaluate the integrated coal combustion/emission control system being demonstrated by the Healy Clean Coal Project (HCCP) as part-of the third solicitation of the US Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCT-III). The EMP monitoring is intended to satisfy two objectives: (1) to develop the information base necessary for identification, assessment, and mitigation of potential environmental problems arising from replication of the technology and (2) to identify and quantify project-specific and site-specific environmental impacts predicted in the National Environmental Policy Act (NEPA) documents (Environmental Impact Statement and Record of Decision). The EMP contains a description of the background and history of development of the project technologies and defines the processes that will take place in the combustion and spray dryer absorber systems, including the formation of flash-calcined material (FCM) and its use in sulfur dioxide (SO{sub 2}) removal from the flue gases. It also contains a description of the existing environmental resources of the project area. The EMP includes two types of environmental monitoring that are to be used to demonstrate the technologies of the HCCP: compliance monitoring and supplemental monitoring. Compliance monitoring activities include air emissions, wastewater effluents, and visibility. Monitoring of these resources provide the data necessary to demonstrate that the power plant can operate under the required state and federal statutes, regulations, and permit requirements.

  2. Systems analysis of electricity production from coal using fuel cells

    NASA Technical Reports Server (NTRS)

    Fleming, D. K.

    1983-01-01

    Gasifiers, heat transfer, gas stability, quench, water-gas shift reaction, reforming-methanation, other catalytic reactions, compressors and expanders, acid-gas removal, the fuel cell, and catalytic combustors are described. System pressure drops, efficiency of rotating power equipment, heat exchangers, chemical reactions, steam systems, and the fuel cell subsystems are discussed.

  3. Coal liquefaction to increase jet fuel production

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Processing concept that increases supply of jet fuel has been developed as part of study on methods for converting coal to hydrogen, methane, and jet fuel. Concept takes advantage of high aromatic content of coal-derived liquids to make high-octane gasoline, instead of destroying aromatics to make jet fuel.

  4. CHEMICAL AND BIOLOGICAL CHARACTERIZATION OF LEACHATES FROM COAL SOLID WASTES

    EPA Science Inventory

    The report gives results of the chemical and mineralogical characterization of coal solid wastes. The wastes included three Lurgi gasification ashes, mineral residues from the SRC-1 and H-Coal liquefaction processes, two chars, two coal-cleaning residues, and a fly-ash-and-water-...

  5. Coal: world energy security. The Clearwater clean coal conference

    SciTech Connect

    Sakkestad, B.

    2009-07-01

    Topics covered include: oxy-fuel (overview, demonstrations, experimental studies, burner developments, emissions, fundamental and advanced concepts); post-combustion CO{sub 2} capture; coal conversion to chemicals and fuels; advanced materials; hydrogen production from opportunity fuels; mercury abatement options for power plants; and carbon capture and storage in volume 1. Subjects covered in volume 2 include: advanced modelling; advanced concepts for emission control; gasification technology; biomass; low NOx technology; computer simulations; multi emissions control; chemical looping; and options for improving efficiency and reducing emissions.

  6. Appalachian Clean Coal Technology Consortium. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Phillips, D.I.; Luttrell, G.H.; Basim, B.; Sohn, S.; Jiang, X.; Tao, D.; Parekh, B.K.; Meloy, T.

    1996-10-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. In keeping with the recommendations of the Advisory Committee, first-year R&D activities were focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies were conducted by Virginia Tech`s Center for Coal and Minerals Processing and a spiral model was developed by West Virginia University. For the University of Kentucky the advisory board approved a project entitled: ``A Study of Novel Approaches for Destabilization of Flotation Froth``. Project management and administration will be provided by Virginia Tech., for the first year. Progress reports for coal dewatering and destabilization of flotation froth studies are presented in this report.

  7. Engineering Development of Advanced Physical Fine Coal Cleaing for Premium Fuel Applications

    SciTech Connect

    Frank J. Smit; Gene L. Schields; Mehesh C. Jha; Nick Moro

    1997-09-26

    The ash in six common bituminous coals, Taggart, Winifrede, Elkhorn No. 3, Indiana VII, Sunnyside and Hiawatha, could be liberated by fine grinding to allow preparation of clean coal meeting premium fuel specifications (< 1- 2 lb/ MBtu ash and <0.6 lb/ MBtu sulfur) by laboratory and bench- scale column flotation or selective agglomeration. Over 2,100 tons of coal were cleaned in the PDU at feed rates between 2,500 and 6,000 lb/ h by Microcel? column flotation and by selective agglomeration using recycled heptane as the bridging liquid. Parametric testing of each process and 72- hr productions runs were completed on each of the three test coals. The following results were achieved after optimization of the operating parameters: The primary objective was to develop the design base for commercial fine coal cleaning facilities for producing ultra- clean coals which can be converted into coal-water slurry premium fuel. The coal cleaning technologies to be developed were advanced column flotation and selective agglomeration, and the goal was to produce fuel meeting the following specifications -- Less than 2 pounds of ash per million Btu (860 grams per gigajoule) and

  8. Dewatering studies of fine clean coal. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Parekh, B.K.

    1992-12-31

    Physical cleaning of ultra-fine coal using advanced froth flotation technique provides a low ash product; however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of the advanced flotation processes. The main objective of the present research program is to study and understand dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach utilized synergistic effect of metal ions and surfactant addition to lower the moisture of clean coal using the conventional vacuum dewatering technique. The studies have identified a combinations of metal ions and surfactants in providing a 22 percent moisture filter cake. Surface chemical study indicated a direct correlation between the point-of-zero charge (PZC) of metal ion/fine coal system and lowering of moisture in the filter cake. Adsorption of either metal ions or surfactants alone did not provide a significant reduction of moisture in the filter cake. However, a combination of the two provided a filter cake containing about 22 percent moisture. Filtration tests conducted using a laboratory vacuum drum filter indicated that the results obtained in batch filtration could be reproduced on a continuous filtration unit. FT-IR studies indicated that anionic surfactant and metal ions form complex species which adsorbs on the fine coal and results in improved moisture reduction during filtration. Recommendations are offered for testing this novel dewatering process on a pilot scale at a coal preparation plant in Illinois.

  9. Assessment of coal-water slurry fuels for electric power generation in Southern Indiana: Part 1, Detailed resource characterization

    SciTech Connect

    Daniel, D.N.; Harvey, C.; Dazhen, T.

    1997-07-01

    Impounded coal fines, a by-product of wet coal preparation techniques, are a potential fuel resource for electric power generation due to their abundance and characteristics when burned as a coal-water slurry fuel (CWSF). Recent work by the Pennsylvania Electric Company and others has shown that co-firing CWSF composed of cleaned material from slurry impoundments can reduce emissions of nitrogen oxides by as much as twenty percent. The commercial reality of using impounded coal fines as a CWSF depends more on coal cost, processing requirements, and the value of emission reduction credits than on the quality or abundance of the material. Many Southern Indiana slurry impoundments, including those selected for characterization in this study, contain over one-million tons of fine coal. The older impoundments have a higher percentage of coarse coal. One impoundment filled prior to 1975 averages fifty percent coal particles greater than 30 mesh (600 {mu}). Improvements in preparation plant fine coal recovery circuits are reflected by an increasing percentage of less than 200 mesh (75 {mu}) coal in more recently filled impoundments. Another impoundment filled in 1995 averages forty-nine percent coal and mineral particles finer than 200 mesh. Bench scale sink/float testing showed that separating particles with a specific gravity greater than 1.7 produced a fine coal with ten percent ash and three percent sulfur. This is similar in quality, but finer in particle size, to the coal currently used in a typical coal fired power station burning typical Illinois Basin coals. Detailed characterization of two inactive impoundments highlighted the differences between coal fines in an older impoundment and one filled in the last ten years.

  10. Producing Fuel and Electricity from Coal with Low Carbon Dioxide Emissions

    E-print Network

    Producing Fuel and Electricity from Coal with Low Carbon Dioxide Emissions K. Blok, C.A. Hendriks increase of carbon dioxide (CO2) emissions could lead to a considerableglobal andregional climatechangein for reducingCO2emissions.Importantoptions aremore efficient use of energyand a shift to less carbon dioxide

  11. Clean coal. U.S.-China cooperation in energy security

    SciTech Connect

    Wendt, D.

    2008-05-15

    This work discusses how coal fits into the strategies of the USA and China to attain energy security while avoiding adverse environmental impacts. It begins by describing China's policy choices for clean coal, before discussing the implications of a clean coal strategy for China. The U.S. choices in a coal-based strategy of energy security is then covered. Finally, a joint US-China clean coal strategy, including the technology sharing option, is discussed.

  12. Fuel switching for Clean Air Act compliance-boiler considerations

    SciTech Connect

    Warchol, J.J.; Kitto, B. Jr.; Kulig, J.S.

    1995-03-01

    Boiler considerations in fuel switching for Clean Air Act Compliance are outlined. The following topics are discussed: fuel switching options, major fuel characteristics, coal receiving and handling, dust control, grindability vs coal rank, pulverizers and burners, burning profiles, deposition zones in a coal-fired boiler, sootblower location, flues, ducts, and fans, air heaters, electrostatic precipitator (ESP), fly ash resistivity, potential ESP upgrades, ash handling system, auxiliary power system, economic factors, site considerations, and political issues. A summary and conclusion is presented.

  13. A study of toxic emissions from a coal-fired power plant utilizing the SNOX innovative clean coal technology demonstration. Volume 1, Sampling/results/special topics: Final report

    SciTech Connect

    Not Available

    1994-07-01

    This study was one of a group of assessments of toxic emissions from coal-fired power plants, conducted for DOE during 1993. The motivation for those assessments was the mandate in the 1990 Clean Air Act Amendments that a study be made of emissions of hazardous air pollutants (HAPs) from electric utilities. The report is organized in two volumes. Volume 1: Sampling describes the sampling effort conducted as the basis for this study; Results presents the concentration data on HAPs in the several power plant streams, and reports the results of evaluations and calculations conducted with those data; and Special Topics report on issues such as comparison of sampling methods and vapor/solid distributions of HAPs. Volume 2: Appendices include quality assurance/quality control results, uncertainty analysis for emission factors, and data sheets. This study involved measurements of a variety of substances in solid, liquid, and gaseous samples from input, output, and process streams at the Innovative Clean Coal Technology Demonstration (ICCT) of the Wet Sulfuric Acid-Selective Catalytic Reduction (SNOX) process. The SNOX demonstration is being conducted at Ohio Edison`s Niles Boiler No. 2 which uses cyclone burners to burn bituminous coal. A 35 megawatt slipstream of flue gas from the boiler is used to demonstrate SNOX. The substances measured at the SNOX process were the following: 1. Five major and 16 trace elements, including mercury, chromium, cadmium, lead, selenium, arsenic, beryllium, and nickel; 2. Acids and corresponding anions (HCl, HF, chloride, fluoride, phosphate, sulfate); 3. Ammonia and cyanide; 4. Elemental carbon; 5. Radionuclides; 6. Volatile organic compounds (VOC); 7. Semi-volatile compounds (SVOC) including polynuclear aromatic hydrocarbons (PAH); and 8. Aldehydes.

  14. Flotation machine and process for removing impurities from coals

    DOEpatents

    Szymocha, K.; Ignasiak, B.; Pawlak, W.; Kulik, C.; Lebowitz, H.E.

    1995-12-05

    The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other mineral particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal. 4 figs.

  15. Flotation machine and process for removing impurities from coals

    DOEpatents

    Szymocha, K.; Ignasiak, B.; Pawlak, W.; Kulik, C.; Lebowitz, H.E.

    1997-02-11

    The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal. 4 figs.

  16. Flotation machine and process for removing impurities from coals

    DOEpatents

    Szymocha, Kazimierz (Edmonton, CA); Ignasiak, Boleslaw (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Kulik, Conrad (Newark, CA); Lebowitz, Howard E. (Mountain View, CA)

    1997-01-01

    The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal.

  17. Flotation machine and process for removing impurities from coals

    DOEpatents

    Szymocha, Kazimierz (Edmonton, CA); Ignasiak, Boleslaw (Edmonton, CA); Pawlak, Wanda (Edmonton, CA); Kulik, Conrad (Newark, CA); Lebowitz, Howard E. (Mountain View, CA)

    1995-01-01

    The present invention is directed to a type of flotation machine that combines three separate operations in a single unit. The flotation machine is a hydraulic separator that is capable of reducing the pyrite and other mineral matter content of a coal. When the hydraulic separator is used with a flotation system, the pyrite and certain other minerals particles that may have been entrained by hydrodynamic forces associated with conventional flotation machines and/or by the attachment forces associated with the formation of microagglomerates are washed and separated from the coal.

  18. USE OF COAL CLEANING FOR COMPLIANCE WITH SO2 EMISSION REGULATIONS

    EPA Science Inventory

    The report gives results of an evaluation of coal cleaning as a means of controlling SO2 emissions from coal-fired stationary sources. Coal cleaning was examined in the light of various existing and proposed SO2 emissions regulations to determine applications in which the technol...

  19. Serial biological conversion of coal to liquid fuels

    SciTech Connect

    Not Available

    1991-02-01

    Water soluble coal products produced by the action of coal solubilizing organisms LSC and H12 were obtained and used in a second biological process for conversion to alcohol fuels. Several sources of natural inocula were screened and studied for their ability to produce fuels from solubilized coal. Alcohols and organic acids were produced from cultures obtained from sewage sludge and sheep and rumen fluid. The sheep rumen culture, in addition to producing alcohols and acids, was capable of totally eliminating color from the culture medium indicating significant breakdown of the solubilized coal. 12 refs., 9 figs., 59 tabs.

  20. Fuel-blending stocks from the hydrotreatment of a distillate formed by direct coal liquefaction

    SciTech Connect

    Andile B. Mzinyati

    2007-09-15

    The direct liquefaction of coal in the iron-catalyzed Suplex process was evaluated as a technology complementary to Fischer-Tropsch synthesis. A distinguishing feature of the Suplex process, from other direct liquefaction processes, is the use of a combination of light- and heavy-oil fractions as the slurrying solvent. This results in a product slate with a small residue fraction, a distillate/naphtha mass ratio of 6, and a 65.8 mass % yield of liquid fuel product on a dry, ash-free coal basis. The densities of the resulting naphtha (C{sub 5}-200{sup o}C) and distillate (200-400{sup o}C) fractions from the hydroprocessing of the straight-run Suplex distillate fraction were high (0.86 and 1.04 kg/L, respectively). The aromaticity of the distillate fraction was found to be typical of coal liquefaction liquids, at 60-65%, with a Ramsbottom carbon residue content of 0.38 mass %. Hydrotreatment of the distillate fraction under severe conditions (200{sup o}C, 20.3 MPa, and 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1}) with a NiMo/Al{sub 2}O{sub 3} catalyst gave a product with a phenol content of {lt}1 ppm, a nitrogen content {lt}200 ppm, and a sulfur content {lt}25 ppm. The temperature was found to be the main factor affecting diesel fraction selectivity when operating at conditions of WHSV = 0.41 g{sub feed} h{sup -1} g{sub catalyst}{sup -1} and PH{sub 2} = 20.3 MPa, with excessively high temperatures (T {gt} 420{sup o}C) leading to a decrease in diesel selectivity. The fuels produced by the hydroprocessing of the straight-run Suplex distillate fraction have properties that make them desirable as blending components, with the diesel fraction having a cetane number of 48 and a density of 0.90 kg/L. The gasoline fraction was found to have a research octane number (RON) of 66 and (N + 2A) value of 100, making it ideal as a feedstock for catalytic reforming and further blending with Fischer-Tropsch liquids. 44 refs., 9 figs., 12 tabs.

  1. Burning velocities of multicomponent organic fuel mixtures derived from various coals

    SciTech Connect

    Cho, S.; Marlow, D.; Niksa, S.

    1995-06-01

    This laboratory study shows how the rates of volatiles combustion change during the course of secondary pyrolysis for a spectrum of coal types. Burning velocities of noncondensible volatiles from 4 coals representing ranks from subbituminous to low volatile bituminous are reported for fuel equivalence ratios from 0.4 to 1.5, at two dilution ratios and two unburned gas temperatures. For all coal types, burning velocities triple as the extent of secondary pyrolysis increases from 50 to 100%, in rough proportion to variations in the H{sub 2} levels. This tendency is consistent with conversion of the oxygen and hydrogen in tar into CO and H{sub 2}, and of light hydrocarbons into acetylene. For complete secondary pyrolysis, the burning velocities of volatiles from higher rank coals approach the comparable values for hydrogen combustion. But this tendency is not seen with lower rank coals because hydrogen makes smaller contributions to their heating values. Increasing contributions from hydrogen explain the impact of increasing extents of secondary pyrolysis, and different proportions of CO and H{sub 2} determine the variation of burning velocities among different coal ranks. This database is used to develop a correlation based on a scaling from the thermal theory of laminar flame propagation and only two pseudo-components: the actual H{sub 2} and CO levels plus the amounts associated with instantaneous partial oxidation of all hydrocarbons. Provided that flame temperatures are based on actual mixture compositions, this strategy closely correlates a database that covers virtually the entire spectrum of coal types, the last half of secondary pyrolysis, the full range of equivalence ratio encountered in practice, plus two dilution ratios and two unburned gas temperatures.

  2. Building Successful Cleaning Processes.

    ERIC Educational Resources Information Center

    Walker, John P.

    2002-01-01

    Discusses how to build a successful cleaning process in order to most effectively maintain school facilities, explaining that the cleaning processes used plays a critical role in productivity. Focuses on: developing a standardized system; making sure that employees have the right tools for the work they perform; training employees; tracking and

  3. Mulled coal: A beneficiated coal form for use as a fuel or fuel intermediate. Phase 3, Final report

    SciTech Connect

    Not Available

    1993-08-01

    Energy International Corporation (El) was awarded a contract to evaluate a new concept for utilization of the fine coal wetcake produced by many of the physical beneficiation processes now under development. EI proposed development of a stabilized wetcake with properties that would facilitate storage, handling, transport, and subsequent conversion of the material into Coal-Water Fuel (CWF) at the point of use. The effort was performed in three phases. Phase I established the technical feasibility of stabilizing the fine coal ``wetcake`` in a form that can be readily handled and converted into a desired fuel form at the combustion site. The preferred form of stabilized ``wetcake`` was a granular free flowing material with the moisture encapsulated with the fine coal particles. The product was termed Mulled Coal. Phase I results indicated that the Mulled Coal was not only suitable as a CWF intermediate, but also had potential as a solid fuel. Phase II demonstrated the utilization of the Mulled Coal process to store and move fine coal products as a stable ``wetcake.`` Tasks in this phase tested components of the various systems required for storage, handling and combustion of the fine coals. Phase III expanded the technology by: 1. Evaluating Mulled Coal from representative coals from all producing regions in the US. 2. Development of bench-scale tests. 3. Design, construction, and operation of a 1 ton/hr continuous processing unit. 4. Evaluation of the effects of beneficiation. and 5. Developing an estimate of capital and operating costs for commercial units.

  4. RESEARCH ON CARBON PRODUCTS FROM COAL USING AN EXTRACTIVE PROCESS

    SciTech Connect

    Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo; Chong Chen; Brian Bland; David Fenton

    2002-03-31

    This report presents the results of a one-year effort directed at the exploration of the use of coal as a feedstock for a variety of industrially-relevant carbon products. The work was basically divided into three focus areas. The first area dealt with the acquisition of laboratory equipment to aid in the analysis and characterization of both the raw coal and the coal-derived feedstocks. Improvements were also made on the coal-extraction pilot plant which will now allow larger quantities of feedstock to be produced. Mass and energy balances were also performed on the pilot plant in an attempt to evaluate the scale-up potential of the process. The second focus area dealt with exploring hydrogenation conditions specifically aimed at testing several less-expensive candidate hydrogen-donor solvents. Through a process of filtration and vacuum distillation, viable pitch products were produced and evaluated. Moreover, a recycle solvent was also isolated so that the overall solvent balance in the system could be maintained. The effect of variables such as gas pressure and gas atmosphere were evaluated. The pitch product was analyzed and showed low ash content, reasonable yield, good coking value and a coke with anisotropic optical texture. A unique plot of coke yield vs. pitch softening point was discovered to be independent of reaction conditions or hydrogen-donor solvent. The third area of research centered on the investigation of alternate extraction solvents and processing conditions for the solvent extraction step. A wide variety of solvents, co-solvents and enhancement additives were tested with varying degrees of success. For the extraction of raw coal, the efficacy of the alternate solvents when compared to the benchmark solvent, N-methyl pyrrolidone, was not good. However when the same coal was partially hydrogenated prior to solvent extraction, all solvents showed excellent results even for extractions performed at room temperature. Standard analyses of the extraction products indicated that they had the requisite properties of viable carbon-product precursors.

  5. Ultrafine coal cleaning with metal salt solutions

    SciTech Connect

    Janikowski, S.K.; Skrobutt, A.T.; Vorres, K.S.

    1987-01-01

    The technical feasibility of a two step process to remove inorganic and organic sulfur as well as mineral matter from a high sulfur Illinois No. 6 coal was examined. Fine grinding of the coal to an average particle size of 2 microns followed by agglomeration with a light hydrocarbon reduced the mineral matter content from 16.2% to 2.8% (dry) and sulfur content from 6.5% to 3.0% (maf). Residual pyritic and organic sulfur in the ultrafine coal was 0.7% and 2.2%, respectively. Subsequent chemical treatment with aqueous CuCl/sub 2/ or FeCl/sub 3/ solutions under mild conditions further reduced the mineral matter and sulfur content. Residual sulfur removal increased with CuCl/sub 2/ concentration to a maximum of 26% under an oxygen head gas with a 23% organic sulfur reduction and 29% decrease in pyritic sulfur. Reactions with FeCl/sub 3/ reduced the pyritic sulfur by 100% although net increases in organic sulfur were observed. The ash content was additionally reduced to less than 1% for this salt system. Total sulfur and mineral matter removal varied up to 65% and 89%, respectively, for the CuCl/sub 2/ reactions, and 60% and 95% for reactions with FeCl/sub 3/. As sulfur removal increased, the heating value of the coal decreased. 19 refs., 4 figs., 2 tabs.

  6. Catalytic coal liquefaction process

    DOEpatents

    Garg, D.; Sunder, S.

    1986-12-02

    An improved process for catalytic solvent refining or hydroliquefaction of non-anthracitic coal at elevated temperatures under hydrogen pressure in a solvent comprises using as catalyst a mixture of a 1,2- or 1,4-quinone and an alkaline compound, selected from ammonium, alkali metal, and alkaline earth metal oxides, hydroxides or salts of weak acids. 1 fig.

  7. Catalytic coal liquefaction process

    DOEpatents

    Garg, Diwakar (Macungie, PA); Sunder, Swaminathan (Allentown, PA)

    1986-01-01

    An improved process for catalytic solvent refining or hydroliquefaction of non-anthracitic coal at elevated temperatures under hydrogen pressure in a solvent comprises using as catalyst a mixture of a 1,2- or 1,4-quinone and an alkaline compound, selected from ammonium, alkali metal, and alkaline earth metal oxides, hydroxides or salts of weak acids.

  8. Integrated Fuel Cell/Coal Gasifier

    NASA Technical Reports Server (NTRS)

    Ferrall, J. F.

    1985-01-01

    Powerplant design with low-temperature coal gasifier coupled to highly-exothermic fuel cell for efficient production of dc power eliminates need for oxygen in gasifier and achieves high fuel efficiency with recycling of waste heat from fuel cell.

  9. Process for making formed coke from high sulfur coal

    SciTech Connect

    Holowaty, M.O.

    1982-08-03

    In a formed coke process of the type in which carbonization and calcination of coal is carried out prior to briquetting, the hot calcined char is cooled by means of a hydrogen-rich gas at superatmospheric pressure so as to effect concurrent cooling and desulfurization of the char. High sulfur coal containing 1.5 to 4 wt. % sulfur can be used while obtaining a char and a formed coke product with a sulfur content of 0.8 wt. % or less. The cooling can be done in two stages: (1) a first stage in which sulfur removal and cooling to a temperature not lower than about 800/sup 0/F are accomplished with a hydrogen-rich gas, and (2) a second stage in which further cooling to about 200/sup 0/F or less is accomplished with an inert gas.

  10. Second annual clean coal technology conference: Proceedings. Volume 1

    SciTech Connect

    Not Available

    1993-09-09

    The Second Annual Clean Coal Technology Conference was held at Atlanta, Georgia, September 7--9, 1993. The Conference, cosponsored by the US Department of Energy (USDOE) and the Southern States Energy Board (SSEB), seeks to examine the status and role of the Clean Coal Technology Demonstration Program (CCTDP) and its projects. The Program is reviewed within the larger context of environmental needs, sustained economic growth, world markets, user performance requirements and supplier commercialization activities. This will be accomplished through in-depth review and discussion of factors affecting domestic and international markets for clean coal technology, the environmental considerations in commercial deployment, the current status of projects, and the timing and effectiveness of transfer of data from these projects to potential users, suppliers, financing entities, regulators, the interested environmental community and the public. Individual papers have been entered separately.

  11. SUBTASK 3.11 PRODUCTION OF CBTL-BASED JET FUELS FROM BIOMASS-BASED FEEDSTOCKS AND MONTANA COAL

    SciTech Connect

    Sharma, Ramesh

    2014-06-01

    The Energy & Environmental Research Center (EERC), in partnership with the U.S. Department of Energy (DOE) and Accelergy Corporation, an advanced fuels developer with technologies exclusively licensed from Exxon Mobil, undertook Subtask 3.11 to use a recently installed bench-scale direct coal liquefaction (DCL) system capable of converting 45 pounds/hour of pulverized, dried coal to a liquid suitable for upgrading to fuels and/or chemicals. The process involves liquefaction of Rosebud mine coal (Montana coal) coupled with an upgrading scheme to produce a naphthenic fuel. The upgrading comprises catalytic hydrotreating and saturation to produce naphthenic fuel. A synthetic jet fuel was prepared by blending equal volumes of naphthenic fuel with similar aliphatic fuel derived from biomass and 11 volume % of aromatic hydrocarbons. The synthetic fuel was tested using standard ASTM International techniques to determine compliance with JP-8 fuel. The composite fuel thus produced not only meets but exceeds the military aviation fuel-screening criteria. A 500-milliliter synthetic jet fuel sample which met internal screening criteria was submitted to the Air Force Research Laboratory (AFRL) at WrightPatterson Air Force Base, Dayton, Ohio, for evaluation. The sample was confirmed by AFRL to be in compliance with U.S. Air Force-prescribed alternative aviation fuel initial screening criteria. The results show that this fuel meets or exceeds the key specification parameters for JP-8, a petroleum-based jet fuel widely used by the U.S. military. JP-8 specifications include parameters such as freeze point, density, flash point, and others; all of which were met by the EERC fuel sample. The fuel also exceeds the thermal stability specification of JP-8 fuel as determined by the quartz crystalline microbalance (QCM) test also performed at an independent laboratory as well as AFRL. This means that the EERC fuel looks and acts identically to petroleum-derived jet fuel and can be used interchangeably without any special requirements and thus provides a pathway to energy security to the U.S. military and the entire nation. This subtask was funded through the EERCDOE Joint Program on Research and Development for Fossil Energy-Related Resources Cooperative Agreement No. DE-FC26- 08NT43291. Nonfederal funding was provided by Accelergy Corporation.

  12. C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN

    SciTech Connect

    Gerald P. Huffman

    2003-03-31

    Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of transportation fuel from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, Energy International, the Department of Defense, and Tier Associates provides guidance on the practicality of the research.

  13. Innovative Clean Coal Technologies (ICCT): Demonstration of innovative applications of technology for cost reductions to the CT-121 FGD process

    SciTech Connect

    Not Available

    1992-05-15

    The objective of this project is to demonstrate on a commercial scale several innovative applications of cost-reducing technology to the Chiyoda Thoroughbred-121 (CT-121) process. CT-121 is a second generation flue gas desulfurization (FGD) process which is considered by the Electric Power Research Institute (EPRI) and Southern Company Services (SCS) to be one of the most reliable and lowest cost FGD options for high-sulfur coal-fired utility boiler applications. Demonstrations of the innovative design approaches will further reduce the cost and provide a clear advantage to CT121 relative to competing technology.

  14. Innovative Clean Coal Technology (ICCT): Demonstration of innovative applications of technology for cost reductions to the CT-121 FGD process

    SciTech Connect

    Not Available

    1992-02-15

    The objective of this project is to demonstrate on a commercial scale several innovative applications of cost-reducing technology to the Chiyoda Thoroughbred-121 (CT-121) process. CT-121 is a second generation flue gas desulfurization (FGD) process which is considered by the Electric Power Research Institute (EPRI) and Southern Company Services (SCS) to be one of the most reliable and lowest cost FGD options for high-sulfur coal-fired utility boiler applications. Demonstrations of the innovative design approaches will further reduce the cost and provide a clear advantage to CT121 relative to competing technology.

  15. Passamaquoddy Innovative Clean Coal Technology Program: Public design report

    SciTech Connect

    Not Available

    1993-08-01

    The Passamaquoddy Technology Recovery Scrubber{trademark} was conceived and developed specifically to address two problems experienced by the Dragon cement plant; meeting increasingly stringent gas emission limits for sulfur dioxide, and disposing of kiln dust, containing alkali oxides, which had to be wasted in order to avoid kiln operating and product quality problems. The idea involved making the kiln dust into a slurry in order to leach out the species (primarily potassium and sulfur) which rendered it unacceptable for return to kiln feed. This slurry, the liquid part of which is an alkaline solution, acts as a scrubbing reagent for SO{sub 2} in the flue gas while CO{sub 2} in the gas serves to precipitate soluble calcium and release sulfate for combination with the potassium. The effect of the process is to scrub SO{sub 2} from kiln flue gas, extract the volatile species from the dust allowing it to be returned to the kiln, and yield a leachate comprising potassium sulfate which can be crystallized (using heat recovered from the flue gas) and sold as fertilizer. Apart from widespread application in the cement industry, it was evident that, if the process could be demonstrated, its potential would extend to any plant burning fossil fuel where an alkaline waste either occurs intrinsically or can be juxtaposed. Obvious candidates appeared to include the pulp and paper industry and waste incineration. The chemistry was proved in a 1/100th scale pilot plant using actual kiln dust and a slip stream of kiln gas. A full scale demonstration installation was commissioned in 1989 by CDN (USA), the owners of the Dragon plant with the financial support of the US Department of Energy under its innovative Clean Coal Technology Program.

  16. Regional Effort to Deploy Clean Coal Technologies

    SciTech Connect

    Gerald Hill; Kenneth Nemeth; Gary Garrett; Kimberly Sams

    2009-01-31

    The Southern States Energy Board's (SSEB) 'Regional Effort to Deploy Clean Coal Technologies' program began on June 1, 2003, and was completed on January 31, 2009. The project proved beneficial in providing state decision-makers with information that assisted them in removing barriers or implementing incentives to deploy clean coal technologies. This was accomplished through two specific tasks: (1) domestic energy security and diversity; and (2) the energy-water interface. Milestones accomplished during the project period are: (1) Presentations to Annual Meetings of SSEB Members, Associate Member Meetings, and the Gasification Technologies Council. (2) Energy: Water reports - (A) Regional Efforts to Deploy Clean Coal Technologies: Impacts and Implications for Water Supply and Quality. June 2004. (B) Energy-Water Interface Challenges: Coal Bed Methane and Mine Pool Water Characterization in the Southern States Region. 2004. (C) Freshwater Availability and Constraints on Thermoelectric Power Generation in the Southeast U.S. June 2008. (3) Blackwater Interactive Tabletop Exercise - Decatur, Georgia April 2007. (4) Blackwater Report: Blackwater: Energy and Water Interdependency Issues: Best Practices and Lessons Learned. August 2007. (5) Blackwater Report: BLACKWATER: Energy Water Interdependency Issues REPORT SUMMARY. April 2008.

  17. Thermal stability of some aircraft turbine fuels derived from oil shale and coal

    NASA Technical Reports Server (NTRS)

    Reynolds, T. W.

    1977-01-01

    Thermal stability breakpoint temperatures are shown for 32 jet fuels prepared from oil shale and coal syncrudes by various degrees of hydrogenation. Low severity hydrotreated shale oils, with nitrogen contents of 0.1 to 0.24 weight percent, had breakpoint temperatures in the 477 to 505 K (400 to 450 F) range. Higher severity treatment, lowering nitrogen levels to 0.008 to 0.017 weight percent, resulted in breakpoint temperatures in the 505 to 533 K (450 to 500 F) range. Coal derived fuels showed generally increasing breakpoint temperatures with increasing weight percent hydrogen, fuels below 13 weight percent hydrogen having breakpoints below 533 K (500 F). Comparisons are shown with similar literature data.

  18. Sustainable Transportation Fuels from Natural Gas (H{sub 2}), Coal and Biomass

    SciTech Connect

    Huffman, Gerald

    2012-12-31

    This research program is focused primarily on the conversion of coal, natural gas (i.e., methane), and biomass to liquid fuels by Fischer-Tropsch synthesis (FTS), with minimum production of carbon dioxide. A complementary topic also under investigation is the development of novel processes for the production of hydrogen with very low to zero production of CO{sub 2}. This is in response to the nation?s urgent need for a secure and environmentally friendly domestic source of liquid fuels. The carbon neutrality of biomass is beneficial in meeting this goal. Several additional novel approaches to limiting carbon dioxide emissions are also being explored.

  19. Assessment of physical coal-cleaning practices for sulfur removal. Final report, April 1986-January 1990

    SciTech Connect

    Herhal, A.J.; Minnucci, C.

    1990-06-01

    The report presents results of a study of the current level of coal cleaning activity in the United States. In 1983, the U.S. Department of Energy's Energy Information Administration (EIA) expanded coal data collection activities to include information on the extent and type of coal preparation conducted in each coal-producing region. The additional information included data on raw coal input to coal cleaning plants, clean coal output, quality characteristics of the prepared coal, and end-use markets of both raw and prepared coal. These data, in combination with other EIA data, provide information on the extent and type of coal cleaning activity in each major coal-producing state or region. The impact on coal preparation of differences in mining methods and requirements of the various end-use markets also is discussed. Estimates were developed of SO2 emission reduction by current mechanical cleaning plants based on clean coal quality characteristics reported to EIA and bed/county raw coal quality estimated from the EIA/U.S. Bureau of Mines analytical file.

  20. Household air pollution from coal and biomass fuels in China: Measurements, health impacts, and interventions

    SciTech Connect

    Zhang, J.J.; Smith, K.R.

    2007-06-15

    Nearly all China's rural residents and a shrinking fraction of urban residents use solid fuels (biomass and coal) for household cooking and/or heating. Consequently, global meta-analyses of epidemiologic studies indicate that indoor air pollution from solid fuel use in China is responsible for approximately 420,000 premature deaths annually, more than the approximately 300,000 attributed to urban outdoor air pollution in the country. Our objective in this review was to help elucidate the extent of this indoor air pollution health hazard. We reviewed approximately 200 publications in both Chinese- and English language journals that reported health effects, exposure characteristics, and fuel/stove intervention options. Observed health effects include respiratory illnesses, lung cancer, chronic obstructive pulmonary disease, weakening of the immune system, and reduction in lung function. Arsenic poisoning and fluorosis resulting from the use of 'Poisonous' coal have been observed in certain regions of China. Although attempts have been made in a few studies to identify specific coal smoke constituents responsible for specific adverse health effects, the majority of indoor air measurements include those of only particulate matter, carbon monoxide, sulfur dioxide, and/or nitrogen dioxide. These measurements indicate that pollution levels in households using solid fuel generally exceed China's indoor air quality standards. Intervention technologies ranging from simply adding a chimney to the more complex modernized bioenergy program are available, but they can be viable only with coordinated support from the government and the commercial sector.

  1. Coal diesel combined-cycle project. Comprehensive report to Congress: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1994-05-01

    One of the projects selected for funding is a project for the design, construction, and operation of a nominal 90 ton-per-day 14-megawatt electrical (MWe), diesel engine-based, combined-cycle demonstration plant using coal-water fuels (CWF). The project, named the Coal Diesel Combined-Cycle Project, is to be located at a power generation facility at Easton Utilities Commission`s Plant No. 2 in Easton, Talbot County, Maryland, and will use Cooper-Bessemer diesel engine technology. The integrated system performance to be demonstrated will involve all of the subsystems, including coal-cleaning and slurrying systems; a selective catalytic reduction (SCR) unit, a dry flue gas scrubber, and a baghouse; two modified diesel engines; a heat recovery steam generation system; a steam cycle; and the required balance of plant systems. The base feedstock for the project is bituminous coal from Ohio. The purpose of this Comprehensive Report is to comply with Public Law 102-154, which directs the DOE to prepare a full and comprehensive report to Congress on each project selected for award under the CCT-V Program.

  2. Ultrafine coal single stage dewatering and briquetting process

    SciTech Connect

    Wilson, J.W.; Ding, Y.; Tobey, M.

    1995-12-31

    The primary goal of the current physical coal cleaning process is to reduce the ash and sulfur content from the coal, that is, to remove the mineral particles from the coal. In order to separate mineral from coal particles efficiently, the finely disseminated mineral matter must be liberated from the coal matrix with the help of an ultrafine grinding operation. The coal becomes very difficult to dewater because of the small particle size produced. Difficulty in coal transportation as well as in its storage and handling at the utility plants are also problems associated with the small coal particles resulting from ultrafine grinding. During this project, several types of coal samples with various particle size distributions have been tested for use in the dewatering and briquetting processes. Furthermore, various bitumen emulsions have been tested to determine the optimum dewatering reagent. These dewatering and pelletizing tests were carried out using a lab-scale hydraulic compacting device. Discharge from the dewatering and briquetting processes was tested to determine compliance with current federal and state requirements. The influence of bitumen emulsion on the sulfur content of coal pellets made were also examined. In addition, a ram extruder which can be operated continuously to simulate a rotary press operation, has been built and is currently being tested for use in the fine coal dewatering and pelletizing process.

  3. Continuous coal processing method

    NASA Technical Reports Server (NTRS)

    Ryason, P. R. (inventor)

    1980-01-01

    A coal pump is provided in which solid coal is heated in the barrel of an extruder under pressure to a temperature at which the coal assumes plastic properties. The coal is continuously extruded, without static zones, using, for example, screw extrusion preferably without venting through a reduced diameter die to form a dispersed spray. As a result, the dispersed coal may be continuously injected into vessels or combustors at any pressure up to the maximum pressure developed in the extrusion device. The coal may be premixed with other materials such as desulfurization aids or reducible metal ores so that reactions occur, during or after conversion to its plastic state. Alternatively, the coal may be processed and caused to react after extrusion, through the die, with, for example, liquid oxidizers, whereby a coal reactor is provided.

  4. Continuous coal processing method

    NASA Astrophysics Data System (ADS)

    Ryason, P. R.

    1980-06-01

    A coal pump is provided in which solid coal is heated in the barrel of an extruder under pressure to a temperature at which the coal assumes plastic properties. The coal is continuously extruded, without static zones, using, for example, screw extrusion preferably without venting through a reduced diameter die to form a dispersed spray. As a result, the dispersed coal may be continuously injected into vessels or combustors at any pressure up to the maximum pressure developed in the extrusion device. The coal may be premixed with other materials such as desulfurization aids or reducible metal ores so that reactions occur, during or after conversion to its plastic state. Alternatively, the coal may be processed and caused to react after extrusion, through the die, with, for example, liquid oxidizers, whereby a coal reactor is provided.

  5. Clean fuels from biomass. [feasibility of converting plant systems to fuels

    NASA Technical Reports Server (NTRS)

    Hsu, Y. Y.

    1974-01-01

    The feasibility of converting biomass to portable fuels is studied. Since plants synthesize biomass from H2O and CO2 with the help of solar energy, the conversion methods of pyrolysis, anaerobic fermentation, and hydrogenation are considered. Cost reduction methods and cost effectiveness are emphasized.

  6. Introduction of clean coal technology in Japan

    SciTech Connect

    Takashi Kiga

    2008-01-15

    Coal is an abundant resource, found throughout the world, and inexpensive and constant in price. For this reason, coal is expected to play a role as one of the energy supply sources in the world. The most critical issues to promote utilization of coal are to decrease the environmental load. In this report, the history, outline and recent developments of the clean coal technology in Japan, mainly the thermal power generation technology are discussed. As recent topics, here outlined first is the technology against global warming such as the improvement of steam condition for steam turbines, improvement of power generation efficiency by introducing combined generation, carbon neutral combined combustion of biomass, and carbon dioxide capture and storage (CCS) technology. Also introduced are outlines of Japanese superiority in application technology against NOx and SO{sub 2} which create acid rain, development status of the technical improvement in the handling method for coal which is a rather difficult solid-state resource, and utilization of coal ash.

  7. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 15, October--December 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-03-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; re-analyzed the samples from the pilot-scale ash deposition tests of the first nine feed coals and BCFs using a modified CCSEM technique; updated the topical summary report; and prepared for upcoming tests of new BCFs being produced.

  8. Coal desulfurization process

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.; Gavalas, G. R.; Ganguli, P. S.; Kalfayan, S. H.

    1978-01-01

    A method for chlorinolysis of coal is an organic solvent at a moderate temperautre and atmospheric pressure has been proven to be effective in removing sulfur, particularly the organic sulfur, from coal. Chlorine gas is bubbled through a slurry of moist coal in chlorinated solvent. The chlorinated coal is separated, hydrolyzed and the dechlorinated. Preliminary results of treating a high sulfutr (4.77%S) bituminous coal show that up to 70% organic sulfur, 90% hyritic sulfur and 76% total sulfur can be removed. The treated coal is dechlorinated by heating at 500 C. The presence of moisture helps to remove organic sulfur.

  9. COMPUTER ECONOMICS OF PHYSICAL COAL CLEANING AND FLUE GAS DESULFURIZATION. FINAL REPORT

    EPA Science Inventory

    The report describes a computer model developed by TVA to simulate the performance and determine the economics of coal cleaning, or coal cleaning combined with flue gas desulfurization (FGD), for power plant emission control processes over a wide range of user-specified condition...

  10. ENVIRONMENTAL ASSESSMENT DATA BASE FOR COAL LIQUEFACTION TECHNOLOGY: VOLUME I. SYSTEMS FOR 14 LIQUEFACTION PROCESSES

    EPA Science Inventory

    The two-volume report, prepared as part of an overall environmental assessment (EA) program for the technology involved in the conversion of coal to clean liquid fuels, and the Standards of Practice Manual for the Solvent Refined Coal Liquefaction Process (EPA-600/7-78-091) repre...

  11. Clean Coal Technology Demonstration Program: Project fact sheets 2000, status as of June 30, 2000

    SciTech Connect

    2000-09-01

    The Clean Coal Technology Demonstration Program (CCT Program), a model of government and industry cooperation, responds to the Department of Energy's (DOE) mission to foster a secure and reliable energy system that is environmentally and economically sustainable. The CCT Program represents an investment of over $5.2 billion in advanced coal-based technology, with industry and state governments providing an unprecedented 66 percent of the funding. With 26 of the 38 active projects having completed operations, the CCT Program has yielded clean coal technologies (CCTs) that are capable of meeting existing and emerging environmental regulations and competing in a deregulated electric power marketplace. The CCT Program is providing a portfolio of technologies that will assure that U.S. recoverable coal reserves of 274 billion tons can continue to supply the nation's energy needs economically and in an environmentally sound manner. As the nation embarks on a new millennium, many of the clean coal technologies have realized commercial application. Industry stands ready to respond to the energy and environmental demands of the 21st century, both domestically and internationally, For existing power plants, there are cost-effective environmental control devices to control sulfur dioxide (S02), nitrogen oxides (NO,), and particulate matter (PM). Also ready is a new generation of technologies that can produce electricity and other commodities, such as steam and synthetic gas, and provide efficiencies and environmental performance responsive to global climate change concerns. The CCT Program took a pollution prevention approach as well, demonstrating technologies that remove pollutants or their precursors from coal-based fuels before combustion. Finally, new technologies were introduced into the major coal-based industries, such as steel production, to enhance environmental performance. Thanks in part to the CCT Program, coal--abundant, secure, and economical--can continue in its role as a key component in the U.S. and world energy markets. The CCT Program also has global importance in providing clean, efficient coal-based technology to a burgeoning energy market in developing countries largely dependent on coal. Based on 1997 data, world energy consumption is expected to increase 60 percent by 2020, with almost half of the energy increment occurring in developing Asia (including China and India). By 2020, energy consumption in developing Asia is projected to surpass consumption in North America. The energy form contributing most to the growth is electricity, as developing Asia establishes its energy infrastructure. Coal, the predominant indigenous fuel, in that region will be the fuel of choice in electricity production. The CCTs offer a means to mitigate potential environmental problems associated with unprecedented energy growth, and to enhance the U.S. economy through foreign equipment sales and engineering services.

  12. UV light process cleans water from offshore UK gas field

    SciTech Connect

    1996-02-01

    British Gas has developed and installed on onshore treatment plant at Easington on the East Coast of England to process produced water from Amethyst natural gas field located some 20 miles offshore. The new system uses the ultraviolet/ozone (UV/Ozone) process, as described here. Test-rig studies demonstrate the process for other production chemicals and naturally occurring substances that may be subject to discharge constraints in environmentally sensitive areas. For example, the process has removed mono- and poly-aromatic hydrocarbons to low levels. Further work at test-rig and pilot-plant scale will permit the process to be extended to other contaminated waters, both from natural gas production and contaminated inland sites, and will ensure that economic, integrated treatment schemes are in place when needed by British Gas.

  13. Reducing the moisture content of clean coals

    SciTech Connect

    Raleigh, C.E. )

    1992-11-01

    Volume four contains the results of an Empire State Electric Energy Research corporation and Electric Power Research Institute (EPRI) funded investigation to evaluate the effects and economics of applying ultrasonic waves to commercial-scale dewatering and classifying of fine coal. Pre-treating minus 28 mesh Upper Freeport Seam coal using an ultrasonic tray device improved subsequent dewatering by a vacuum disc filter after thickening in a cyclone, but it did not improve dewatering by a screen-bowl centrifuge after cycloning. Dewatering of Pittsburgh Seam coal also improved when the coal was ultrasonically treated, but it only manifested during thickening in the cyclone. Cycloning also increased the removal of fine, high-ash content clay particles from Pittsburgh Seam coal. In contrast, ultrasonically-treating Upper Freeport Seam coal did not improve subsequent classifying by a rapped sieve bend. Based on a specific example of results in this test work for Upper Freeport Seam coal, using an ultrasonic tray to aid dewatering of finely-sized coal can be economically beneficial. For other coals and dewatering devices, however, the economics for using ultrasonic trays to enhance fine coal dewatering will differ.

  14. Coal fueled aero-derivative gas turbine

    SciTech Connect

    Horner, M.W.; Sabla, P.E. . Aircraft Engine Group); Kimura, S.G. . Corporate Research and Development Center)

    1988-01-01

    The direct use of coal as a gas turbine fuel offers the opportunity to burn coal in an environmentally sound manner at a competitive cost of energy. A development program is underway to verify the feasibility of using a coal water mixture to fuel an aero-derivative gas turbine. This paper presents the overall program approach, required gas turbine design modifications, and reports the results from small-scale combustor test facilities.

  15. Synthesis and analysis of jet fuels from shale oil and coal syncrudes

    NASA Technical Reports Server (NTRS)

    Antoine, A. C.; Gallagher, J. P.

    1976-01-01

    The technical problems involved in converting a significant portion of a barrel of either a shale oil or coal syncrude into a suitable aviation turbine fuel were studied. TOSCO shale oil, H-Coal and COED coal syncrudes were the starting materials. They were processed by distillation and hydrocracking to produce two levels of yield (20 and 40 weight percent) of material having a distillation range of approximately 422 to 561 K (300 F to 550 F). The full distillation range 311 to 616 K (100 F to 650 F) materials were hydrotreated to meet two sets of specifications (20 and 40 volume percent aromatics, 13.5 and 12.75 weight percent H, 0.2 and 0.5 weight percent S, and 0.1 and 0.2 weight percent N). The hydrotreated materials were distilled to meet given end point and volatility requirements. The syntheses were carried out in laboratory and pilot plant equipment scaled to produce thirty-two 0.0757 cu m (2-gal)samples of jet fuel of varying defined specifications. Detailed analyses for physical and chemical properties were made on the crude starting materials and on the products.

  16. Coal gasification cogeneration process

    SciTech Connect

    Marten, J.H.

    1990-10-16

    This patent describes a process for the coproduction of a combustible first gas stream usable as an energy source, a sulfur-dioxide-containing second gas stream usable as a source for oxidant in the gasification of coal and a sulfur-dioxide-containing third gas stream usable as a feedstock for the production of sulfuric acid. It comprises: reacting coal in a coal gasification zone in the presence of an oxidant under partial coal-gasifying conditions to produce carbonaceous char and a crude gas stream; separating sulfur-containing compounds from the crude gas stream in a sulfur recovery zone to produce a combustible first gas stream and elemental sulfur; reacting the carbonaceous char and gypsum in a reaction zone in proportions such that the non-gypsum portion of the carbonaceous char and gypsum mixture contains sufficient reducing potential to reduce sulfur in the gypsum to gaseous compounds of sulfur in a +4 or lower oxidation state under reducing conditions to produce first a sulfur-dioxide-containing second gas stream which contains weaker SO{sub 2} produced in an early stage of the reaction zone and removed from the reaction zone, and then a sulfur-dioxide-containing third gas stream which contains concentrated SO{sub 2} recovered from a later stage of the reaction zone.

  17. Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 March 1995--31 May 1995

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.; Mohanty, M.K.; Wang, D.

    1995-12-31

    Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a run-of-mine coal sample collected from Amax Coal Company`s Delta Coal mine using column flotation and an enhanced gravity separator as separate units and in circuitry arrangements. The {minus}60 mesh run-of-mine sample having an ash content of about 22% was cleaned to 6% while achieving a very high energy recovery of about 87% and a sulfur rejection value of 53% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Packed-Column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

  18. Hydrogen production from coal

    NASA Technical Reports Server (NTRS)

    1975-01-01

    The gasification reactions necessary for the production of hydrogen from montana subbituminous coal are presented. The coal composition is given. The gasifier types mentioned include: suspension (entrained) combustion; fluidized bed; and moving bed. Each gasification process is described. The steam-iron process, raw and product gas compositions, gasifier feed quantities, and process efficiency evaluations are also included.

  19. Chemical cleaning of Slovak brown coal by GACL (Grinding and Aqueous Caustic Leaching)

    SciTech Connect

    Balaz, P.; Turcaniova, L.; Frommel, E.A.; Martello, D.V.; Kern, D.G.; LaCount, R.B.

    1998-12-31

    The desulfuration of coal by chemical methods is accomplished by different reagents of acid or alkaline character. The study of the processes applying hot alkaline solutions to purification of coal is not a recent development. As early as during the second World War this process was used in Germany on purpose to prepare from coal a low-ash product suited to production of electrode carbon. It has been stated in a paper published by U.S. Bureau of Mines that one can reduce the content of ash in coal from original 98% to 0.7% by using 10% NaOH at increased pressure and temperature of 225 C. The application of NaOH solutions at increased temperatures (150--250 C) and pressures (0.6--2.5 MPa) were investigated in several laboratories. Another possibility of using alkaline medium for cleaning of coal involves atmospheric pressure. Molten NaOH (or its mixture with KOH) is used and the effective temperature is about 400 C. The ability of molten NaOH to desulfurate coal has been known for more than three decades. The liberation of the pyritic sulfur starts at temperatures above 150 C while the organic sulfur is released from the coal matrix at temperatures above 200 C. The process known as MCL (Molten Caustic Leaching) was for the first time tested by TRW in cooperation with US Department of Energy in the Seventies. The objective was to remove mineral components, pyritic and organic sulfur by using the reaction of coal with a mixture of molten sodium and potassium hydroxide. For leaching time of 60--180 min and temperatures of 370--400 C the effectiveness of MCL process of removal of individual components was as follows: 90--95% of pyritic sulfur, 70--90% of organic sulfur and 90--99% of ash. The MCL process was also effectively applied for treatment of Slovak brown coal in previous work. Because of the presence of sulfidic admixtures in coal and the fact that organic sulfur is built in the matrix of coal and from the view-point of chemical cleaning also exhibits refractory character, the possibility of verifying the principle of such pretreatment offers itself for coal as well. The aim of this work is to apply the new GACL process (Grinding and Aqueous Caustic Leaching) to brown coal Novaky, and to determine how effectively this process lowers ash, sulfur and arsenic levels.

  20. Coal liquefaction process streams characterization and evaluation

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1991-07-01

    This is the third Quarterly Technical Progress Report under DOE Contract DE-AC22-89PC89883. Three major topics are reported: (1) Feed coals and process oils form Wilsonville Run 259 were analyzed to provide information on process performance. Run 259 was operated in the catalytic/catalytic Close-Coupled Integrated Two-Stage Liquefaction (CC-ITSL) mode with ash recycle. Feed coals were conventionally cleaned and deep cleaned coal from the Ireland Mine (Pittsburgh seam). The catalyst used in both reactors was Shell 324 for most of the run; Amocat IC was used for start-up and (unstable) period A. (2) A special set of samples from Wilsonville Runs 258 and 259 was analyzed to provide clues for the cause of interstage deposition problems during Run 258, which was operated with subbituminous coal. (3) Eight technical sites were visited to provide input to the Analytical Needs Assessment and to refine ideas for proposed research under the Participants Program. The site visits are summarized. 11 refs., 18 figs., 27 tabs.

  1. Process for electrochemically gasifying coal

    DOEpatents

    Botts, T.E.; Powell, J.R.

    1985-10-25

    A process is claimed for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution. 7 figs.

  2. Conceptual design of coal-fueled diesel system for stationary power applications

    SciTech Connect

    Not Available

    1989-05-01

    A preliminary conceptual design of a coal-fueled diesel system was prepared as part of a previous systems study. Since then, our team has accumulated extensive results from testing coal-water slurry on the 13-inch bore JS engine (400 rpm) in 1987 and 1988. These results provided new insights into preferred design concepts for engine components. One objective, therefore, was to revise the preliminary design to incorporate these preferred design concepts. In addition there were certain areas where additional, more detailed analysis was required as a result of the previous conceptual design. Another objective, therefore was to perform additional detailed design efforts, such as: (1) market applications and engine sizes, (2) coal-water slurry cleaning and grinding processes, (3) emission controls and hot gas contaminant controls, (4) component durability, (5) cost and performance assessments. (VC)

  3. ASSESSMENT OF COAL CLEANING TECHNOLOGY: FINAL REPORT

    EPA Science Inventory

    The report gives results of tests at seven coal preparation plants to evaluate the performance of froth flotation cells and dense-medium cyclones in removing ash and sulfur (S) from fine coal (Minus 28 mesh). Flotation circuits tested at four plants showed substantial reductions ...

  4. A study of the interfacial chemistry of pyrite and coal in fine coal cleaning using flotation

    SciTech Connect

    Jiang, C.

    1993-12-31

    Surface oxidation, surface charge, and flotation properties have been systematically studied for coal, coal-pyrite and ore-pyrite. Electrochemical studies show that coal-pyrite exhibits much higher and more complex surface oxidation than ore-pyrite and its oxidation rate depends strongly on the carbon/coal content. Flotation studies indicate that pyrites have no self-induced floatability. Fuel oil significantly improves the floatability of coal and induces considerable flotation for coal-pyrite due to the hydrophobic interaction of fuel oil with the carbon/coal inclusions on the pyrite surface. Xanthate is a good collector for ore-pyrite but a poor collector for coal and coal-pyrite. The results from thermodynamic calculations, flotation and zeta potential measurements show that iron ions greatly affect the flotation of pyrite with xanthate and fuel oil. Various organic and inorganic chemicals have been examined for depressing coal-pyrite. It was found, for the first time, that sodium pyrophosphate is an effective depressant for coal-pyrite. Solution chemistry shows that pyrophosphate reacts with iron ions to form stable iron pyrophosphate complexes. Using pyrophosphate, the complete separation of pyrite from coal can be realized over a wide pH range at relatively low dosage.

  5. A Course in Coal Science and Technology.

    ERIC Educational Resources Information Center

    Wheelock, T. D.

    1978-01-01

    This course introduces graduate students and advanced undergraduates to coal science and technology. Topics include: (1) the nature and occurrence of coal, (2) its chemical and physical characteristics, (3) methods of cleaning and preparing coal, and (4) processes for converting coal into clean solid, liquid, and gaseous fuels, as well as coke.

  6. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 6, July 1990--September 1990

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  7. Catalyst for coal liquefaction process

    DOEpatents

    Huibers, Derk T. A. (Pennington, NJ); Kang, Chia-Chen C. (Princeton, NJ)

    1984-01-01

    An improved catalyst for a coal liquefaction process; e.g., the H-Coal Process, for converting coal into liquid fuels, and where the conversion is carried out in an ebullated-catalyst-bed reactor wherein the coal contacts catalyst particles and is converted, in addition to liquid fuels, to gas and residual oil which includes preasphaltenes and asphaltenes. The improvement comprises a catalyst selected from the group consisting of the oxides of nickel molybdenum, cobalt molybdenum, cobalt tungsten, and nickel tungsten on a carrier of alumina, silica, or a combination of alumina and silica. The catalyst has a total pore volume of about 0.500 to about 0.900 cc/g and the pore volume comprises micropores, intermediate pores and macropores, the surface of the intermediate pores being sufficiently large to convert the preasphaltenes to asphaltenes and lighter molecules. The conversion of the asphaltenes takes place on the surface of micropores. The macropores are for metal deposition and to prevent catalyst agglomeration. The micropores have diameters between about 50 and about 200 angstroms (.ANG.) and comprise from about 50 to about 80% of the pore volume, whereas the intermediate pores have diameters between about 200 and 2000 angstroms (.ANG.) and comprise from about 10 to about 25% of the pore volume, and the macropores have diameters between about 2000 and about 10,000 angstroms (.ANG.) and comprise from about 10 to about 25% of the pore volume. The catalysts are further improved where they contain promoters. Such promoters include the oxides of vanadium, tungsten, copper, iron and barium, tin chloride, tin fluoride and rare earth metals.

  8. Advanced coal-fueled gas turbine systems

    SciTech Connect

    Wenglarz, R.A.

    1994-08-01

    Several technology advances since the early coal-fueled turbine programs that address technical issues of coal as a turbine fuel have been developed in the early 1980s: Coal-water suspensions as fuel form, improved methods for removing ash and contaminants from coal, staged combustion for reducing NO{sub x} emissions from fuel-bound nitrogen, and greater understanding of deposition/erosion/corrosion and their control. Several Advanced Coal-Fueled Gas Turbine Systems programs were awarded to gas turbine manufacturers for for components development and proof of concept tests; one of these was Allison. Tests were conducted in a subscale coal combustion facility and a full-scale facility operating a coal combustor sized to the Allison Model 501-K industrial turbine. A rich-quench-lean (RQL), low nitrogen oxide combustor design incorporating hot gas cleanup was developed for coal fuels; this should also be applicable to biomass, etc. The combustor tests showed NO{sub x} and CO emissions {le} levels for turbines operating with natural gas. Water washing of vanes from the turbine removed the deposits. Systems and economic evaluations identified two possible applications for RQL turbines: Cogeneration plants based on Allison 501-K turbine (output 3.7 MW(e), 23,000 lbs/hr steam) and combined cycle power plants based on 50 MW or larger gas turbines. Coal-fueled cogeneration plant configurations were defined and evaluated for site specific factors. A coal-fueled turbine combined cycle plant design was identified which is simple, compact, and results in lower capital cost, with comparable efficiency and low emissions relative to other coal technologies (gasification, advanced PFBC).

  9. Coal-sand attrition system and its importance in fine coal cleaning. Final report

    SciTech Connect

    Mehta, R.K.; Zhu, Qinsheng

    1993-08-01

    It is known that ultra-fine coals are prerequisite for the deep cleaning of most US coal seams if environmental pollution arising from the use of such coals is to be minimized. Therefore, the production of finely liberated coal particles in conjunction with reduced heavy metal contaminants at low costs is desirable, if not mandatory. The liberation of intimately disseminated impurities from the coal matrix therefore, demands that the material be ground to a high degree of fineness. Similarily, some technologies for coal utilization require superfine particles (i.e., sizes less than ten microns). This implies additional costs for coal preparation plants due to the high energy and media costs associated with fine grinding operations. Besides, there are problems such as severe product contaminations due to media wear and impairment of the quality of coal. Hence, proper choice of grinding media type is important from the viewpoints of cost reduction and product quality. The use of natural quartz sand as grinding media in the comminution of industrial minerals in stirred ball mills has been indicated. The advantages of natural sand compared to steel media include low specific energy inputs, elimination of heavy metal contaminants and low media costs. In this work, the effect of rotor speed, solids concentration and feed-size are studied on four coals in conjunction with silica sand and steel shot. The results obtained are used to evaluate the suitability of silica sands as an alternative grinding media. for coal. Coal-sand and coal-steel systems are compared in terms of specific energy consumption, product fineness, media/wear contaminationanalysis and calorific values, liberation spectrum and particle shape characteristics. In general cleaner flotation concentrate was obtained from coals when they were ground with sand media. The zeta potential of coals was found to be different and lower when they ground with sand.

  10. Investigation of operating variables in the fine coal dewatering and briquetting process

    SciTech Connect

    Kan, S.W.; Wilson, J.W.; Dharman, T.

    1998-04-01

    Illinois basin coals contain minerals, including pyrite, which are finely disseminated in micron-size particles. To liberate these mineral matters from the coal matrix, an ultra-fine grinding operation is required, followed by a wet physical cleaning process, such as column flotation. However, the resulting product possesses large surface areas that conventional dewatering techniques cannot perform effectively, and this creates transportation, storage and handling problems at utility plants. To take full advantage of these cleaning technologies, a new dewatering and coal consolidation method must be developed at the downstream end of the deep coal-cleaning process. Following an initial study at the University of Missouri-Rolla (UMR), briquetting was chosen to perform the dual purpose of dewatering and consolidating the fine coal. A bitumen-based emulsion, Orimulsion, proved to be an effective binder and dewatering agent in the briquetting process that assisted in the expulsion of water from the fine coal.

  11. Coal conversion processes and analysis methodologies for synthetic fuels production. [technology assessment and economic analysis of reactor design for coal gasification

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Information to identify viable coal gasification and utilization technologies is presented. Analysis capabilities required to support design and implementation of coal based synthetic fuels complexes are identified. The potential market in the Southeast United States for coal based synthetic fuels is investigated. A requirements analysis to identify the types of modeling and analysis capabilities required to conduct and monitor coal gasification project designs is discussed. Models and methodologies to satisfy these requirements are identified and evaluated, and recommendations are developed. Requirements for development of technology and data needed to improve gasification feasibility and economies are examined.

  12. Wear mechanism and wear prevention in coal-fueled diesel engines. Task 7, Extended wear testing

    SciTech Connect

    Wakenell, J.F.; Fritz, S.G.; Schwalb, J.A.

    1991-07-01

    Over the past several years, interest has arisen in the development of coal-fired diesel engines for the purpose of efficiently utilizing the extensive coal reserves in the United States, and therefore reducing dependence on foreign oil. One process, which is being considered for use in producing clean coal fuel products involves mild gasification. This process produces by-products which can be further refined and, when blended with neat diesel fuel, used as an engine fuel. The purpose of this task was to test a blend of this coal liquid and diesel fuel (referred to as coal-lite) in an engine, and determine if any detrimental results were observed. This was done by performing a back-to-back performance and emission test of neat diesel fuel and the coal-lite fuel, followed by a 500-hour test of the coal-lite fuel, and completed by a back-to-back performance and emission test of the coal-lite fuel and neat diesel fuel.

  13. Wear mechanism and wear prevention in coal-fueled diesel engines

    SciTech Connect

    Wakenell, J.F.; Fritz, S.G.; Schwalb, J.A.

    1991-07-01

    Over the past several years, interest has arisen in the development of coal-fired diesel engines for the purpose of efficiently utilizing the extensive coal reserves in the United States, and therefore reducing dependence on foreign oil. One process, which is being considered for use in producing clean coal fuel products involves mild gasification. This process produces by-products which can be further refined and, when blended with neat diesel fuel, used as an engine fuel. The purpose of this task was to test a blend of this coal liquid and diesel fuel (referred to as coal-lite) in an engine, and determine if any detrimental results were observed. This was done by performing a back-to-back performance and emission test of neat diesel fuel and the coal-lite fuel, followed by a 500-hour test of the coal-lite fuel, and completed by a back-to-back performance and emission test of the coal-lite fuel and neat diesel fuel.

  14. SYSTEM AND PROCESS FOR PRODUCTION OF METHANOL FROM COMBINED WIND TURBINE AND FUEL CELL POWER

    EPA Science Inventory

    The paper examines an integrated use of ultra-clean wind turbines and high temperature fuel cells to produce methanol, especially for transportation purposes. The principal utility and application of the process is the production of transportation fuel from domestic resources to ...

  15. Surface magnetic enhancement for coal cleaning

    SciTech Connect

    Hwang, J.Y.

    1988-01-01

    The progress achieved during this quarter includes the reagent shelf life study, the evaluation and selection of magnetizing reagents, an experimental database for activating and depressing the adsorption of magnetizing reagents in the presence of various chemicals, an adsorption regulator investigation, the establishment of a coal surface controlling theory, and a magnetite size effect study for the separation of magnetic enhanced minerals. The work is on schedule with the original plan. Modifications include the addition of a regulator study to help proving the selectivity controlling theory. The fundamentals for applying the magnetizing reagent technology on coal cleaning are generally established during this quarter. Selective magnetic enhancement of minerals through the adsorption of magnetizing reagents has been experimentally proved. The work for the next quarter will be mainly on optimizing the selective adsorption conditions and the continuation on magnetite size effect study.

  16. The Mesaba Energy Project: Clean Coal Power Initiative, Round 2

    SciTech Connect

    Stone, Richard; Gray, Gordon; Evans, Robert

    2014-07-31

    The Mesaba Energy Project is a nominal 600 MW integrated gasification combine cycle power project located in Northeastern Minnesota. It was selected to receive financial assistance pursuant to code of federal regulations (?CFR?) 10 CFR 600 through a competitive solicitation under Round 2 of the Department of Energy?s Clean Coal Power Initiative, which had two stated goals: (1) to demonstrate advanced coal-based technologies that can be commercialized at electric utility scale, and (2) to accelerate the likelihood of deploying demonstrated technologies for widespread commercial use in the electric power sector. The Project was selected in 2004 to receive a total of $36 million. The DOE portion that was equally cost shared in Budget Period 1 amounted to about $22.5 million. Budget Period 1 activities focused on the Project Definition Phase and included: project development, preliminary engineering, environmental permitting, regulatory approvals and financing to reach financial close and start of construction. The Project is based on ConocoPhillips? E-Gas? Technology and is designed to be fuel flexible with the ability to process sub-bituminous coal, a blend of sub-bituminous coal and petroleum coke and Illinois # 6 bituminous coal. Major objectives include the establishment of a reference plant design for Integrated Gasification Combined Cycle (?IGCC?) technology featuring advanced full slurry quench, multiple train gasification, integration of the air separation unit, and the demonstration of 90% operational availability and improved thermal efficiency relative to previous demonstration projects. In addition, the Project would demonstrate substantial environmental benefits, as compared with conventional technology, through dramatically lower emissions of sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, particulate matter and mercury. Major milestones achieved in support of fulfilling the above goals include obtaining Site, High Voltage Transmission Line Route, and Natural Gas Pipeline Route Permits for a Large Electric Power Generating Plant to be located in Taconite, Minnesota. In addition, major pre-construction permit applications have been filed requesting authorization for the Project to i) appropriate water sufficient to accommodate its worst case needs, ii) operate a major stationary source in compliance with regulations established to protect public health and welfare, and iii) physically alter the geographical setting to accommodate its construction. As of the current date, the Water Appropriation Permits have been obtained.

  17. Processing high sulfur coal

    SciTech Connect

    Sooter, M.C.

    1981-09-29

    Coal is fed to a liquefaction process, and a resulting slurry of ash, unconverted coal, and liquids is fed to a delayed coker. Distillates are hydrotreated and stored or recycled, and the coke is calcined at high temperature to reduce the sulfur content.

  18. Coal liquefaction process

    DOEpatents

    Carr, Norman L. (Allison Park, PA); Moon, William G. (Cheswick, PA); Prudich, Michael E. (Pittsburgh, PA)

    1983-01-01

    A C.sub.5 -900.degree. F. (C.sub.5 -482.degree. C.) liquid yield greater than 50 weight percent MAF feed coal is obtained in a coal liquefaction process wherein a selected combination of higher hydrogen partial pressure, longer slurry residence time and increased recycle ash content of the feed slurry are controlled within defined ranges.

  19. Coal liquefaction process

    SciTech Connect

    Carr, N.L.; Moon, W.G.; Prudich, M.E.

    1983-03-22

    A C/sub 5/-900/sup 0/ F (C/sub 5/-482/sup 0/ C) liquid yield greater than 50 weight percent maf feed coal is obtained in a coal liquefaction process wherein a selected combination of higher hydrogen partial pressure, longer slurry residence time and increased recycle ash content of the feed slurry are controlled within defined ranges.

  20. Prospects for production of synthetic liquid fuel from low-grade coal

    NASA Astrophysics Data System (ADS)

    Shevyrev, Sergei; Bogomolov, Aleksandr; Alekssev, Maksim

    2015-01-01

    In the paper, we compare the energy costs of steam and steam-oxygen gasification technologies for production of synthetic liquid fuel. Results of mathematic simulation and experimental studies on gasification of low-grade coal are presented.

  1. Thermodynamic analysis of the process of formation of sulfur compounds in oxygen gasification of coal

    SciTech Connect

    G.Ya. Gerasimov; T.M. Bogacheva

    2001-05-15

    A thermodynamic approach to the description of the behavior of the system fuel-oxidizer in oxygen gasification of coal is used to reveal the main mechanisms of the process of capture of sulfur by the mineral part of the coal and to determine the fundamental possibility of the process for coals from different coal fields.

  2. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    SciTech Connect

    R.H. Yoon; G.H. Luttrell; E.S. Yan; A.D. Walters

    2001-04-30

    Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both ash- and sulfur-forming minerals from coal. However, most of the processes involve fine grinding and use water as the cleaning medium; therefore, the clean coal products must be dewatered before they can be transported and burned. Unfortunately, dewatering fine coal is costly, which makes it difficult to deploy advanced coal cleaning processes for commercial applications. As a means of avoiding problems associated with the fine coal dewatering, the National Energy Technology Laboratory (NETL) developed a dry coal cleaning process in which mineral matter is separated from coal without using water. In this process, pulverized coal is subjected to triboelectrification before being placed in an electric field for electrostatic separation. The triboelectrification is accomplished by passing a pulverized coal through an in-line mixer made of copper. Copper has a work function that lies between that of carbonaceous material (coal) and mineral matter. Thus, coal particles impinging on the copper wall lose electrons to the metal thereby acquiring positive charges, while mineral matter impinging on the wall gain electrons to acquire negative charges. The charged particles then pass through an electric field where they are separated according to their charges into two or more products depending on the configuration of the separator. The results obtained at NETL showed that it is capable of removing more than 90% of the pyritic sulfur and 70% of the ash-forming minerals from a number of eastern U.S. coals. However, the BTU recoveries were less than desirable. The laboratory-scale batch triboelectrostatic separator (TES) used by NETL relied on adhering charged particles on parallel electrode surfaces and scraping them off. Therefore, its throughput will be proportional to the electrode surface area. If this laboratory device is scaled-up as is, it would suffer from low throughput capacities and high maintenance requirements. In general, surface area-based separators (e.g., shaking tables, magnetic drum separator, electrodynamic separator, etc.) have lower throughput capacities than volume-based separators (e.g., flotation cell, dense-medium bath, cyclones, etc.) by an order of magnitude. Furthermore, the electrodes of the laboratory unit need to be cleaned frequently, creating a high maintenance requirement if it is scaled-up to a commercial unit. The bench-scale continuous TES unit developed at NETL, on the other hand, separates positively and negatively charged particles by splitting the gaseous stream containing these particles in an electric field by means of a flow splitter, so that the oppositely charged particles can be directed into different compartments. This device is fundamentally different from the laboratory unit in that the former is a surface area-based separator, while the latter is a volume-based separator. The bench-scale unit is referred to as an entrained flow separator by the in-house researchers at NETL. Thus, the entrained flow TES unit is a significant improvement over the laboratory unit with regard to throughput capacity. In the present work, the entrained flow separator concept will be utilized for developing a proof-of concept (POC) separator that can be scaled-up to commercial size units. To accomplish this, it is necessary to develop a bench-scale separator that can achieve high Btu recoveries while maintaining the high degree of separation efficiencies. It is the objective of the present investigation to develop an efficient separator by studying the mechanisms of triboelectrification and investigating better ways of separating the charged particles. An important criterion for developing efficient separators is that they not only provide high separation efficiencies but also have high throughput capacities, which are essential ingredients for successful commercialization.

  3. Coal Liquefaction Processes.

    ERIC Educational Resources Information Center

    Yen, T. F.

    1979-01-01

    Described is a graduate level engineering course offered at the University of Southern California on coal liquefaction processes. Lecture topics and course requirements are discussed. A 64-item bibliography of papers used in place of a textbook is included. (BT)

  4. Chemicals to help coal come clean

    SciTech Connect

    Thayer, A.M.

    2009-07-13

    Scrubbing methods to capture carbon from power plants are advancing to the demonstration phase. The article gives an update of projects around the world, and the goals and cost of CCS projects. BASF, together with RWE Power and Linde, are working to ensure state of the art integration of the carbon-capture process into a power plant to minimize the penalty in electrical output. A pilot project will test new solvents in an 'advanced amine' system at RWE's power station in Niederaussem, Germany. A pilot unit will soon capture CO{sub 2} from a coal-fired plant of Dow's in South Charleston, WV, USA and Dow has also agreed to build an amines demonstration facility in Belchatow, Poland. Other projects in the USA and Canada are reported. 1 fig.

  5. TECHNOLOGY ASSESSMENT REPORT FOR INDUSTRIAL BOILER APPLICATIONS: COAL CLEANING AND LOW SULFUR COAL

    EPA Science Inventory

    The report assesses the use of three pollution control technologies--low sulfur coals, physical coal cleaning (PCC), and chemical coal cleaning (CCC)--to comply with SO2 emission regulations. It is one of a series to be used in determining the technological basis for a new source...

  6. 40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ...false Standards for pneumatic coal-cleaning equipment. 60.253 Section 60...253 Standards for pneumatic coal-cleaning equipment. (a) On and after the...owner or operator of pneumatic coal-cleaning equipment constructed,...

  7. 40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ...false Standards for pneumatic coal-cleaning equipment. 60.253 Section 60...253 Standards for pneumatic coal-cleaning equipment. (a) On and after the...owner or operator of pneumatic coal-cleaning equipment constructed,...

  8. 40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ...false Standards for pneumatic coal-cleaning equipment. 60.253 Section 60...253 Standards for pneumatic coal-cleaning equipment. (a) On and after the...owner or operator of pneumatic coal-cleaning equipment constructed,...

  9. Process for low mercury coal

    DOEpatents

    Merriam, N.W.; Grimes, R.W.; Tweed, R.E.

    1995-04-04

    A process is described for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal. 4 figures.

  10. Process for low mercury coal

    DOEpatents

    Merriam, Norman W. (Laramie, WY); Grimes, R. William (Laramie, WY); Tweed, Robert E. (Laramie, WY)

    1995-01-01

    A process for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal.

  11. Engineering Development of Advanced Physical Fine Coal Cleaning Technologies: Froth flotation. Quarterly technical progress report No. 21, October 1, 1993--December 31, 1993

    SciTech Connect

    Not Available

    1993-12-31

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. This is being accomplished by utilizing the basic research data on the surface properties of coal, mineral matter and pyrite obtained from the Coal Surface Control for Advanced Fine Coal Flotation Project, to develop this conceptual flowsheet. The conceptual flowsheet must be examined to identify critical areas that need additional design data. This data will then be developed using batch and semi-continuous bench scale testing. In addition to actual bench scale testing, other unit operations from other industries processing fine material will be reviewed for potential application and incorporated into the design if appropriate.

  12. Appalachian Clean Coal Technology Consortium. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Phillips, D.I.; Luttrell, G.H.; Basim, B.; Sohn, S.

    1996-07-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies will be conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model is developed by West Virginia University. The research to be performed by the University of Kentucky has recently been determined to be: ``A Study of Novel Approaches for Destabilization of Flotation Froth``. Acoomplishments to date are reported.

  13. Clean Coal Technology Programs: Completed Projects (Volume 2)

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2003-12-01

    Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  14. Clean Coal Technology Programs: Program Update 2003 (Volume 1)

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2003-12-01

    Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  15. Control of pyrite surface chemistry in physical coal cleaning. Eleventh quarterly technical progress report, March 1, 1992--May 31, 1992

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Richardson, P.R.

    1992-09-01

    With the development of microbubble flotation, flotation also shows considerable promise as a method for cleaning micronized coal to produce superclean and ultraclean fuels. One major goal is to use flotation, as a low-cost physical beneficiation process, to remove pyrite from coal. However, this has proven to be a difficult task because often the pyrite contained in coal can be hydrophobic and reports to the froth. Previous studies have shown that pyrite, like other sulfide minerals, undergoes mixed potential electrochemical reactions when immersed in an aqueous solution. Therefore, it is essential to understand the electrochemical behavior of pyrite in order to effectively reject pyrite from coal. In a previous report, it was shown that pyrite could be successfully rejected from several coal samples by manipulating the solution potential with reducing and oxidizing reagents. Controlling the redox potential of flotation circuits offers a novel and very promising route for coal desulfurization by depressing the pyrite during flotation without adversely affecting the natural hydrophobicity of coal. However, much more work is needed to understand the mechanisms responsible for the natural flotation and electrochemical depression of pyrite to improve the effectiveness of this technique. During this report period, new work on using a particulate bed electrolyte composed of pyrite particles was initiated so the flotation of pyrite could be determined as a function of potential without using chemical redox reagents. This technique will simultaneously provide information on the electrochemical reactions taking place on the particulate bed electrodes, the flotation response, and any dissolved species in solution that have chromophores in the ultraviolet-visible region of the spectrum.

  16. The Clean Air Act impacts on rail coal

    SciTech Connect

    Sharp, R.G. )

    1991-03-01

    These factors are examined in this article. In November 1990, President Bush signed the Clean Air Act amendments of 1990 into law. Title IV, concerning acid rain control, calls for a two-phase reduction in power plant sulfur-dioxide emissions, culminating in a nationwide cap after the year 2000. A large part of this reduction will be obtained through substituting low-sulfur coals for the higher-sulfur fuels now used. Most commentators have characterized this legislation as a boon for low-sulfur coal producers and the railroads serving them. If, as projected, up to one-eighth of existing coal-burning plants shift to more distant suppliers, a surge in rail traffic would ensue. Whether this traffic originates at eastern or western mines, rail carriers would obtain longer hauls and greater coal volumes. We have examined the rail transport implications of the amendments and found that the potential rail benefits may be exaggerated. Although traffic volume will grow, margins on some new traffic are likely to be eroded by continued rate competition and reduced productivity. To satisfy coal transport needs in the 1990s, factors that challenge rail productivity must be recognized and resolved.

  17. Coal Liquefaction desulfurization process

    DOEpatents

    Givens, Edwin N. (Bethlehem, PA)

    1983-01-01

    In a solvent refined coal liquefaction process, more effective desulfurization of the high boiling point components is effected by first stripping the solvent-coal reacted slurry of lower boiling point components, particularly including hydrogen sulfide and low molecular weight sulfur compounds, and then reacting the slurry with a solid sulfur getter material, such as iron. The sulfur getter compound, with reacted sulfur included, is then removed with other solids in the slurry.

  18. ASSESSMENT OF PHYSICAL COAL CLEANING PRACTICES FOR SULFUR REMOVAL

    EPA Science Inventory

    The report gives results of a study of the current level of coal cleaning activity in the U.S. n 1983, the U.S. DOE's Energy Information Administration (EIA) expanded coal data collection activities to include information on the extent and type of coal preparation conducted in ea...

  19. Milliken Clean Coal Demonstration Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-08-15

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal-utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage.

  20. PHYSICAL COAL CLEANING FOR UTILITY BOILER SO2 EMISSION CONTROL

    EPA Science Inventory

    The report examines physical coal cleaning as a control technique for sulfur oxides emissions. It includes an analysis of the availability of low-sulfur coal and of coal cleanable to compliance levels for alternate New Source Performance Standards (NSPS). Various alternatives to ...

  1. Preparation of organic sulfur adsorbent from coal for adsorption of dibenzothiophene-type compounds in diesel fuel

    SciTech Connect

    Cigdem Shalaby; Xiaoliang Ma; Anning Zhou; Chunshan Song

    2009-05-15

    High-performance organic sulfur adsorbents (OSA) have been prepared from coal by chemical activation for selective adsorption of the refractory sulfur compounds, such as 4-methyl dibenzothiophene and 4,6-dimethyldibenzothiophene, in diesel fuel. The performance of the prepared OSAs for adsorptive desulfurization (ADS) was evaluated in batch and flow adsorption systems at room temperature using a model diesel fuel. It was found that coal rank and preparation conditions, including activation agents (NaOH, KOH, and NaOH + KOH) and their ratio to coal, activation temperature, and time have significant impacts on the yield and ADS performance of the OSAs. The high-performance OSAs can be prepared from different ranks of coal by using NaOH + KOH as an activation agent with an activating-agent-to-coal ratio of 3.5. The yield of OSA increased in the order of lignite < high volatile bituminous coal < medium volatile bituminous coal < anthracite. The OSA-A, which was derived from an anthracite with the highest yield (68 wt %) by the activation at 650{sup o}C for 1 h, gave the best ADS performance among the OSAs from all coal samples tested. The sulfur adsorption capacity of OSA-A reached 0.281 mmol-S/g-A at an equilibrium sulfur concentration of 50 ppmw in the model diesel fuel, which was 155% higher than a commercial coal-derived activated carbon and 35% higher than the best commercial activated carbon among all commercial activated carbons examined in our laboratory. The higher ADS capacity of OSA-A can be attributed to its significantly higher density (2.77 {mu}mol/m{sup 2}) of the adsorption sites on the surface as determined by Langmuir adsorption isotherm, which is related to its oxygen-containing functional groups on the carbonaceous surface as revealed by temperature-programmed desorption analysis. 57 refs., 10 figs., 6 tabs.

  2. Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.; Wang, D.

    1995-12-31

    Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a PCB feed sample collected from Central Illinois Power`s Newton Power Station using column flotation and an enhanced gravity separator as separate units and in a circuitry arrangement. The PCB feed sample having a low ash content of about 12% was further cleaned to 6% while achieving a very high energy recovery of about 90% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Microcel column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

  3. Process development for production of coal/sorbent agglomerates

    SciTech Connect

    Rapp, D.M.

    1991-01-01

    The goal of this work was to develop a process flow diagram to economically produce a clean-burning fuel from fine Illinois coal. To accomplish this, the process of pelletizing fine coal with calcium hydroxide, a sulfur capturing sorbent, was investigated. Carbonation, which is the reaction of calcium hydroxide with carbon dioxide (in the presence of moisture) to produce a bonding matrix of calcium carbonate, was investigated as a method for improving pellet quality and reducing binder costs. Proper moisture level is critical to allow the reaction to occur. If too much moisture is present in a pellet, the pore spaces are filled and carbon dioxide must diffuse through the water to reach the calcium hydroxide and react. This severely slows or stops the reaction. The ideal situation is when there is just enough moisture to coat the calcium hydroxide allowing for the reaction to proceed. The process has been successfully demonstrated on a pilot-scale as a method of hardening iron ore pellets (Imperato, 1966). Two potential combustion options are being considered for the coal/calcium hydroxide pellets: fluidized bed combustors and industrial stoker boilers.

  4. Development of an Advanced Fine Coal Suspension Dewatering Process

    SciTech Connect

    B. K. Parekh; D. P. Patil

    2008-04-30

    With the advancement in fine coal cleaning technology, recovery of fine coal (minus 28 mesh) has become an attractive route for the U.S. coal industry. The clean coal recovered using the advanced flotation technology i.e. column flotation, contains on average 20% solids and 80% water, with an average particle size of 35 microns. Fine coal slurry is usually dewatered using a vacuum dewatering technique, providing a material with about 25 to 30 percent moisture. The process developed in this project will improve dewatering of fine (0.6mm) coal slurry to less than 20 percent moisture. Thus, thermal drying of dewatered wet coal will be eliminated. This will provide significant energy savings for the coal industry along with some environmental benefits. A 1% increase in recovery of coal and producing a filter cake material of less than 20 % moisture will amount to energy savings of 1900 trillion Btu/yr/unit. In terms of the amount of coal it will be about 0.8% of the total coal being used in the USA for electric power generation. It is difficult to dewater the fine clean coal slurry to about 20% moisture level using the conventional dewatering techniques. The finer the particle, the larger the surface area and thus, it retains large amounts of moisture on the surface. The coal industry has shown some reluctance in using the advanced coal recovery techniques, because of unavailability of an economical dewatering technique which can provide a product containing less than 20% moisture. The U.S.DOE and Industry has identified the dewatering of coal fines as a high priority problem. The goal of the proposed program is to develop and evaluate a novel two stage dewatering process developed at the University of Kentucky, which involves utilization of two forces, namely, vacuum and pressure for dewatering of fine coal slurries. It has been observed that a fine coal filter cake formed under vacuum has a porous structure with water trapped in the capillaries. When this porous cake is subjected to pressure for a short time, the free water present is released from the filter cake. Laboratory studies have shown that depending on the coal type a filter cake containing about 15% moisture could be obtained using the two-stage filtration technique. It was also noted that applying intermittent breaks in vacuum force during cake formation, which disturbed the cake structure, helped in removing moisture from the filter cakes. In this project a novel approach of cleaning coal using column flotation was also developed. With this approach the feed capacity of the column is increased significantly, and the column was also able to recover coarser size coal which usually gets lost in the process. The outcome of the research benefits the coal industry, utility industry, and indirectly the general public. The benefits can be counted in terms of clean energy, cleaner environment, and lower cost power.

  5. Catalytic oxidation process cleans volatile organics from exhaust

    SciTech Connect

    Haggin, J.

    1994-06-27

    Unsteady-state catalytic oxidation is the basis of a technology now becoming available in the US for removing volatile organic compounds (VOCs) from industrial exhaust streams. The technology originated in Russia and is being developed for the US market by Monsanto Enviro-Chem Systems, St. Louis. At least 149 of the 189 pollutants identified by EPA are VOCs. EPA estimates that the initial cost to industry for equipment to remove the hazardous materials will be about $350 million. The expected annual maintenance bill to treat the major pollution sources is about $182 million. Catalytic oxidizers are applicable to most, but not all, VOC removal applications. The advantages in most cases are VOC removal efficiencies of at least 99%, half the energy requirement of other systems, low operating temperatures, stable operation with variable flow rates and VOC concentrations, and low capital and operating costs.

  6. COMPARISON OF PARTICLE SIZE DISTRIBUTIONS AND ELEMENTAL PARTITIONING FROM THE COMBUSTION OF PULVERIZED COAL AND RESIDUAL FUEL OIL

    EPA Science Inventory

    The paper gives results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particloe size distributions (PSDs) were determined using atmospheric and low-pressure impaction, electr...

  7. Coal-water mixture fuel burner

    DOEpatents

    Brown, T.D.; Reehl, D.P.; Walbert, G.F.

    1985-04-29

    The present invention represents an improvement over the prior art by providing a rotating cup burner arrangement for use with a coal-water mixture fuel which applies a thin, uniform sheet of fuel onto the inner surface of the rotating cup, inhibits the collection of unburned fuel on the inner surface of the cup, reduces the slurry to a collection of fine particles upon discharge from the rotating cup, and further atomizes the fuel as it enters the combustion chamber by subjecting it to the high shear force of a high velocity air flow. Accordingly, it is an object of the present invention to provide for improved combustion of a coal-water mixture fuel. It is another object of the present invention to provide an arrangement for introducing a coal-water mixture fuel into a combustion chamber in a manner which provides improved flame control and stability, more efficient combustion of the hydrocarbon fuel, and continuous, reliable burner operation. Yet another object of the present invention is to provide for the continuous, sustained combustion of a coal-water mixture fuel without the need for a secondary combustion source such as natural gas or a liquid hydrocarbon fuel. Still another object of the present invention is to provide a burner arrangement capable of accommodating a coal-water mixture fuel having a wide range of rheological and combustion characteristics in providing for its efficient combustion. 7 figs.

  8. Coal liquefaction processes and development requirements analysis for synthetic fuels production

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Focus of the study is on: (1) developing a technical and programmatic data base on direct and indirect liquefaction processes which have potential for commercialization during the 1980's and beyond, and (2) performing analyses to assess technology readiness and development trends, development requirements, commercial plant costs, and projected synthetic fuel costs. Numerous data sources and references were used as the basis for the analysis results and information presented.

  9. Process for minimizing solids contamination of liquids from coal pyrolysis

    DOEpatents

    Wickstrom, Gary H. (Yorba Linda, CA); Knell, Everett W. (Los Alamitos, CA); Shaw, Benjamin W. (Costa Mesa, CA); Wang, Yue G. (West Covina, CA)

    1981-04-21

    In a continuous process for recovery of liquid hydrocarbons from a solid carbonaceous material by pyrolysis of the carbonaceous material in the presence of a particulate source of heat, particulate contamination of the liquid hydrocarbons is minimized. This is accomplished by removing fines from the solid carbonaceous material feed stream before pyrolysis, removing fines from the particulate source of heat before combining it with the carbonaceous material to effect pyrolysis of the carbonaceous material, and providing a coarse fraction of reduced fines content of the carbon containing solid residue resulting from the pyrolysis of the carbonaceous material before oxidizing carbon in the carbon containing solid residue to form the particulate source of heat.

  10. Process for coal liquefaction employing selective coal feed

    DOEpatents

    Hoover, David S. (New Tripoli, PA); Givens, Edwin N. (Bethlehem, PA)

    1983-01-01

    An improved coal liquefaction process is provided whereby coal conversion is improved and yields of pentane soluble liquefaction products are increased. In this process, selected feed coal is pulverized and slurried with a process derived solvent, passed through a preheater and one or more dissolvers in the presence of hydrogen-rich gases at elevated temperatures and pressures, following which solids, including mineral ash and unconverted coal macerals, are separated from the condensed reactor effluent. The selected feed coals comprise washed coals having a substantial amount of mineral matter, preferably from about 25-75%, by weight, based upon run-of-mine coal, removed with at least 1.0% by weight of pyritic sulfur remaining and exhibiting vitrinite reflectance of less than about 0.70%.

  11. A fresh look at coal-derived liquid fuels

    SciTech Connect

    Paul, A.D.

    2009-01-15

    35% of the world's energy comes from oil, and 96% of that oil is used for transportation. The current number of vehicles globally is estimated to be 700 million; that number is expected to double overall by 2030, and to triple in developing countries. Now consider that the US has 27% of the world's supply of coal yet only 2% of the oil. Coal-to-liquids technologies could bridge the gap between US fuel supply and demand. The advantages of coal-derived liquid fuels are discussed in this article compared to the challenges of alternative feedstocks of oil sands, oil shale and renewable sources. It is argued that pollutant emissions from coal-to-liquid facilities could be minimal because sulfur compounds will be removed, contaminants need to be removed for the FT process, and technologies are available for removing solid wastes and nitrogen oxides. If CO{sub 2} emissions for coal-derived liquid plants are captured and sequestered, overall emissions of CO{sub 2} would be equal or less than those from petroleum. Although coal liquefaction requires large volumes of water, most water used can be recycled. Converting coal to liquid fuels could, at least in the near term, bring a higher level of stability to world oil prices and the global economy and could serve as insurance for the US against price hikes from oil-producing countries. 7 figs.

  12. High-pressure coal fuel processor development

    SciTech Connect

    Greenhalgh, M.L.; Wen, C.S.; Smith, L.

    1992-12-31

    Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. A successful conclusion of the program will enable further component development work and full-scale system demonstrations of this potentially important technology. This paper covers the work on fuel processor rig testing completed in FY92.

  13. High-pressure coal fuel processor development

    SciTech Connect

    Greenhalgh, M.L.; Wen, C.S.; Smith, L.

    1992-01-01

    Caterpillar shares DOE/METC interest in demonstrating the technology required to displace petroleum-based engine fuels with various forms of low cost coal. Current DOE/METC programs on mild gasification and coal-water-slurries are addressing two approaches to this end. Engine and fuel processor system concept studies by Caterpillar have identified a third, potentially promising, option. This option includes high-pressure fuel processing of run-of-the-mine coal and direct injection of the resulting low-Btu gas stream into an ignition assisted, high compression ratio diesel engine. The compactness and predicted efficiency of the system make it suitable for application to line-haul railroad locomotives. A successful conclusion of the program will enable further component development work and full-scale system demonstrations of this potentially important technology. This paper covers the work on fuel processor rig testing completed in FY92.

  14. Process for coal liquefaction in staged dissolvers

    DOEpatents

    Roberts, George W. (Emmaus, PA); Givens, Edwin N. (Bethlehem, PA); Skinner, Ronald W. (Allentown, PA)

    1983-01-01

    There is described an improved liquefaction process by which coal is converted to a low ash and low sulfur carbonaceous material that can be used as a fuel in an environmentally acceptable manner without costly gas scrubbing equipment. In the process, coal is slurried with a pasting oil, passed through a preheater and at least two dissolvers in series in the presence of hydrogen-rich gases at elevated temperatures and pressures. Solids, including mineral ash and unconverted coal macerals, are separated from the condensed reactor effluent. In accordance with the improved process, the first dissolver is operated at a higher temperature than the second dissolver. This temperature sequence produces improved product selectivity and permits the incorporation of sufficient hydrogen in the solvent for adequate recycle operations.

  15. Emissions Resulting from the Full-Scale Cofiring of Pelletized Refuse-Derived Fuel and Coal

    E-print Network

    Ohlsson, O. O.; Daugherty, K.; Venables, B.

    1988-01-01

    Full-scale cofiring tests of binder-enhanced pellets of densified, refuse-derived fuel (dRDF) and high-sulfur coal were conducted during June and July of 1987 in Boiler #5 at Argonne National Laboratory. These tests were conducted with industry...

  16. R D for the storage, transport, and handling of coal-based fuels

    SciTech Connect

    Not Available

    1990-01-01

    The product of several advanced physical coal cleaning processes is a dry, ultrafine coal (DUC), in the order of 10 microns mean mass diameter. Environmentally safe systems must be provided for the storage, transport, and handling of this fuel. The objective of the project is the development of total logistics systems for DUC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DUC for residential, commercial, and industrial uses. Work this quarter entailed: obtaining all of the test coals including 10 lbs of Illinois No. 6 cleaned by the LICADO process. Installation of the test system for the Residential Storage Tank including piping and the components required to recycle the ultrafine coal. Completion of the design of the scale model test of the Industrial/Commercial Storage System. Piping and supports for the porous fluidization plates in the floor of the tanks have been completed. Preliminary results with the Illinois No. 6 coal cleaned by the Bechtel heptane/asphalt process indicate that this material is cohesive and difficult to fluidize. Studies of dune formation have been made with the Illinois No. 6 coal. These data provide information on the minimum velocity which will transport the particles. 11 refs., 18 figs.

  17. Sonic enhancement of physical and chemical cleaning of coal: Fossil energy quarterly report, April 1, 1987-June 30, 1987

    SciTech Connect

    Buttermore, W.H.; Slomka, B.J.; Seward, K.J.

    1987-08-01

    During this reporting period, additional coal cleaning experiments were performed using the 10-kHz directed-wave sonic apparatus for gravity-controlled processes. Experiments were performed to verify the best test results obtained in self-directed optimization experiments, and a series of tests was performed to reveal the effects of sonic process variables on the quantity and quality of coal recovered. Results indicated that sonication at 10-kHz could consistently improve coal recoveries in gravity-controlled coal cleaning processes. A sonic apparatus was fabricated and assembled for additional chemical coal cleaning experiments using molten caustic. Preparations have begun for the application of directed-wave sonics to surface-controlled coal cleaning processes. Several additional references pertaining to the application of sonic energy for material processing have been obtained and reviewed. 6 refs.

  18. Innovative process for concentration of fine particle coal slurries. Technical report, March 1- May 31, 1996

    SciTech Connect

    Rajchel, M.; Ehrlinger, H.P.; Fonseca, A.; Mauer, R.

    1996-12-31

    Williams Technologies, Inc. And Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be, concentrated to greater than 60 weight percent and re-mixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project was to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology can enable Illinois coal producers and users to realize significant cost and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. Testing was also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back-filled, eliminating the need for tailings ponds. During the grant period, a laboratory-scale test apparatus (up to 3 GPM feed rate) was assembled and operated to demonstrate process performance over a range of feed temperatures and pressures. A dilute coal/water slurry from Consol, Inc.`s Rend Lake Preparation Plant was concentrated using the process to a maximum recorded solids loading of 61.9% solids by weight. Analytical results from the concentrate were evaluated by Destec Energy for suitability as an IGCC fuel.

  19. Characteristics of American coals in relation to their conversion into clean energy fuels. Quarterly technical progress report, April-June 1979

    SciTech Connect

    Spackman, W.; Davis, A.; Walker, P. L.; Lovell, H. L.; Vastola, F. J.; Given, P. H.; Suhr, N. H.; Jenkins, R. G.

    1980-01-01

    The study is continuing into the effects of low temperature oxidation on reducing the agglomerating properties of caking coals. Increases in oxidation temperature are shown to increase the effectiveness of oxygen in destroying plastic properties. Controlled studies indicate that additions of small amounts of oxygen (1 to 2% by wt) bring about drastic reductions in swelling properties. Oxidation may be considered a surface pheneomenon and it is shown here that the plastic properties of oxodized coals are partially restored by grinding to expose new surface. Finally, water vapor is shown to have an enhancing effect on room-temperature oxidation of coal. In the same task, small angle x-ray scattering (SAXS) techniques are beng evaluated as a method for determining size distributions of heterogeneities in coal chars. To test the applicability of the procedures, SAXS data have been generated from a well characterized glassy carbon (Tokai GC-30) and Saran chars prepared at different heat treatment temperatures (1100, 1300, 1500/sup 0/C). Results indicate that these approaches hold much promise for characterizing the porous structure of microporous carbons. Experimental conditions for Saran char burn-off have been chosen. Burn-off plots for two different particle sizes using the gas chromatograph tube furnace system have been constructed. The determination of the carboxyl group content of the three American lignites chosen has been completed. The results are included in this report. Also, the exchanged coal was back-exchanged with perchloric acid. The barium released was analyzed by emission spectrometry and compared to the value found by the original barium acetate treatment. The results show good agreement. Work was also undertaken to analyze the carboxylic salts.

  20. Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

    SciTech Connect

    1995-09-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

  1. Chemicals from coal. Utilization of coal-derived phenolic compounds

    SciTech Connect

    Song, C.; Schobert, H.H.

    1999-07-01

    This article provides an overview for possible utilization of coal-derived phenolic compounds. Phenolic compounds are abundant in coal-derived liquids. Coal-derived phenolic compounds include phenol, cresol, catechol, methylcatechol, naphthol, and their derivatives. Liquids from coal liquefaction, pyrolysis, gasification, and carbonization are potential sources of phenolic chemicals, although certain processing and separation are needed. There are opportunities for coal-based phenolic chemicals, because there are existing industrial applications and potential new applications. Currently the petrochemical industry produces phenol in multi-step processes, and new research and development has resulted in a one-step process. Selective methylation of phenol can produce a precursor for aromatic engineering plastics. Catalytic oxidation of phenol has been commercialized recently for catechol production. There are potential new uses of phenol that could replace large-volume multi-step chemical processes that are based on benzene as the starting material. New chemical research on coal and coal-derived liquids can pave the way for their non-fuel uses for making chemicals and materials.

  2. Catalytic coal hydroliquefaction process

    DOEpatents

    Garg, Diwakar (Macungie, PA)

    1984-01-01

    A process is described for the liquefaction of coal in a hydrogen donor solvent in the presence of hydrogen and a co-catalyst combination of iron and a Group VI or Group VIII non-ferrous metal or compounds of the catalysts.

  3. Testing of advanced liquefaction concepts in HTI Run ALC-1: Coal cleaning and recycle solvent treatment

    SciTech Connect

    Robbins, G.A.; Winschel, R.A.; Burke, F.P.; Derbyshire, F.L.; Givens, E.N.; Hu, J.; Lee, T.L.K.; Miller, J.E.; Stephens, H.P.; Peluso, M.

    1996-09-01

    In 1991, the Department of Energy initiated the Advanced Liquefaction Concepts Program to promote the development of new and emerging technology that has potential to reduce the cost of producing liquid fuels by direct coal liquefaction. Laboratory research performed by researchers at CAER, CONSOL, Sandia, and LDP Associates in Phase I is being developed further and tested at the bench scale at HTI. HTI Run ALC-1, conducted in the spring of 1996, was the first of four planned tests. In Run ALC-1, feed coal ash reduction (coal cleaning) by oil agglomeration, and recycle solvent quality improvement through dewaxing and hydrotreatment of the recycle distillate were evaluated. HTI`s bench liquefaction Run ALC-1 consisted of 25 days of operation. Major accomplishments were: 1) oil agglomeration reduced the ash content of Black Thunder Mine coal by 40%, from 5.5% to 3.3%; 2) excellent coal conversion of 98% was obtained with oil agglomerated coal, about 3% higher than the raw Black Thunder Mine coal, increasing the potential product yield by 2-3% on an MAF coal basis; 3) agglomerates were liquefied with no handling problems; 4) fresh catalyst make-up rate was decreased by 30%, with no apparent detrimental operating characteristics, both when agglomerates were fed and when raw coal was fed (with solvent dewaxing and hydrotreating); 5) recycle solvent treatment by dewaxing and hydrotreating was demonstrated, but steady-state operation was not achieved; and 6) there was some success in achieving extinction recycle of the heaviest liquid products. Performance data have not been finalized; they will be available for full evaluation in the new future.

  4. Trace and major element pollution originating from coal ash suspension and transport processes.

    PubMed

    Popovic, A; Djordjevic, D; Polic, P

    2001-04-01

    Coal ash obtained by coal combustion in the "Nikola Tesla A" power plant in Obrenovac, near Belgrade, Yugoslavia, is mixed with water of the Sava river and transported to the dump. In order to assess pollution caused by leaching of some minor and major elements during ash transport through the pipeline, two sets of samples (six samples each) were subjected to a modified sequential extraction. The first set consisted of coal ash samples taken immediately after combustion, while the second set was obtained by extraction with river water, imitating the processes that occur in the pipeline. Samples were extracted consecutively with distilled water and a 1 M solution of KCl, pH 7, and the differences in extractability were compared in order to predict potential pollution. Considering concentrations of seven trace elements as well as five major elements in extracts from a total of 12 samples, it can be concluded that lead and cadmium do not present an environmental threat during and immediately after ash transport to the dump. Portions of zinc, nickel and chromium are released during the ash transport, and arsenic and manganese are released continuously. Copper and iron do not present an environmental threat due to element leaching during and immediately after the coal ash suspension and transport. On the contrary, these elements, as well as chromium, become concentrated during coal ash transport. Adsorbed portions of calcium, magnesium and potassium are also leached during coal ash transport. PMID:11341293

  5. Clean salt process final report

    SciTech Connect

    Herting, D.L.

    1996-09-30

    A process has been demonstrated in the laboratory for separating clean, virtually non-radioactive sodium nitrate from Hanford tank waste using fractional crystallization. The name of the process is the Clean Salt Process. Flowsheet modeling has shown that the process is capable of reducing the volume of vitrified low activity waste (LAW) by 80 to 90 %. Construction of the Clean Salt processing plant would cost less than $1 10 million, and would eliminate the need for building a $2.2 billion large scale vitrification plant planned for Privatization Phase 11. Disposal costs for the vitrified LAW would also be reduced by an estimated $240 million. This report provides a summary of five years of laboratory and engineering development activities, beginning in fiscal year 1992. Topics covered include laboratory testing of a variety of processing options; proof-of-principle demonstrations with actual waste samples from Hanford tanks 241-U-110 (U-110), 241-SY-101 (101-SY), and 241-AN-102 (102-AN); descriptions of the primary solubility phase diagrams that govem the process; a review of environmental regulations governing disposition of the reclaimed salt and an assessment of the potential beneficial uses of the reclaimed salt; preliminary plant design and construction cost estimates. A detailed description is given for the large scale laboratory demonstration of the process using waste from tank 241-AW-101 (101-AW), a candidate waste for 0044vitrification during Phase I Privatization.

  6. Selection of technological processes for industrialization projects from the standpoint of clean technology

    SciTech Connect

    Wotte, J.; Gemende, B.

    1996-11-01

    Sustainable development in the industrial countries predominantly will be based on how far one shall be successful in applying Low- or Non-Waste Technologies (LNWT), i.e., introducing clean technologies in all industrial branches. A precise way of evaluating technological processes, in order to develop and to introduce LNWT, theoretically would be by cost-benefit-analysis. In this connection not only technological and economic influences should be taken into consideration but also ecological and social aspects. The question of monetary evaluation of environmental impacts and similar effects, however, has not yet been solved at the international level. Therefore other ways must be found for evaluating technological processes. A special task force under Eastern German leadership developed such a method. The method developed may be used to compare several technological processes (at least two) for the production of a defined product, to evaluate the processes from the standpoint of sustainable development and clean technology, as well as to make a clear choice, which technological variant should be preferred because of its technological, economic, and ecological and social characteristics depending on national economic conditions, regional or local prerequisites, respectively. The method developed is based on selected characteristics, which are grouped to a minimum program, characterizing the technological process and--if necessary--the aimed main product from the standpoint of clean technology. The paper describes this method.

  7. Production of a pellet fuel from Illinois coal fines. Technical report, March 1--May 31, 1995

    SciTech Connect

    Rapp, D.; Lytle, J.

    1995-12-31

    The primary goal of this research is to produce a pellet fuel from low-sulfur Illinois coal fines which could burn with emissions of less than 1.8 lbs SO{sub 2}/10{sup 6} Btu in stoker-fired boilers. The significance of 1.8 lbs SO{sub 2}/10{sup 6} Btu is that in the Chicago (9 counties) and St. Louis (2 counties) metropolitan areas, industrial users of coal currently must comply with this level of emissions. For this effort, we will be investigating the use of fines from two Illinois mines which currently mine relatively low-sulfur reserves and that discard their fines fraction (minus 100 mesh). The research will involve investigation of multiple unit operations including column flotation, filtration and pellet production. The end result of the effort will allow for an evaluation of the commercial viability of the approach. Previously it has been decided that corn starch would be used as binder and a roller-and-die mill would be used for pellet manufacture. A quality starch binder has been identified and tested. To potentially lower binder costs, a starch that costs about 50% of the high quality starch was tested. Results indicate that the lower cost starch will not lower binder cost because more is required to produce a comparable quality pellet. Also, a petroleum in water emulsion was evaluated as a potential binder. The compound seemed to have adhesive properties but was found to be a poor binder. Arrangements have been made to collect a waste slurry from the mine previously described.

  8. Removal of organic and inorganic sulfur from Ohio coal by combined physical and chemical process. Final report

    SciTech Connect

    Attia, Y.A.; Zeky, M.El.; Lei, W.W.; Bavarian, F.; Yu, S.

    1989-04-28

    This project consisted of three sections. In the first part, the physical cleaning of Ohio coal by selective flocculation of ultrafine slurry was considered. In the second part, the mild oxidation process for removal of pyritic and organic sulfur.was investigated. Finally, in-the third part, the combined effects of these processes were studied. The physical cleaning and desulfurization of Ohio coal was achieved using selective flocculation of ultrafine coal slurry in conjunction with froth flotation as flocs separation method. The finely disseminated pyrite particles in Ohio coals, in particular Pittsburgh No.8 seam, make it necessary to use ultrafine ({minus}500 mesh) grinding to liberate the pyrite particles. Experiments were performed to identify the ``optimum`` operating conditions for selective flocculation process. The results indicated that the use of a totally hydrophobic flocculant (FR-7A) yielded the lowest levels of mineral matters and total sulfur contents. The use of a selective dispersant (PAAX) increased the rejection of pyritic sulfur further. In addition, different methods of floc separation techniques were tested. It was found that froth flotation system was the most efficient method for separation of small coal flocs.

  9. Coal surface control for advanced physical fine coal cleaning technologies. Final report, September 19, 1988--August 31, 1992

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

    1992-12-31

    This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO{sub 2} emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R&D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

  10. Engineering development of advanced physical fine coal cleaning technologies -- froth flotation. Quarterly technical progress report No. 20, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1993-12-31

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2}, per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals y advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is a quarterly report which provides a summary of the technical work undertaken during this period. A brief description of the work done prior to this report is also provided.

  11. Process for removal of mineral particulates from coal-derived liquids

    DOEpatents

    McDowell, William J. (Knoxville, TN)

    1980-01-01

    Suspended mineral solids are separated from a coal-derived liquid containing the solids by a process comprising the steps of: (a) contacting said coal-derived liquid containing solids with a molten additive having a melting point of 100.degree.-500.degree. C. in an amount of up to 50 wt. % with respect to said coal-derived liquid containing solids, said solids present in an amount effective to increase the particle size of said mineral solids and comprising material or mixtures of material selected from the group of alkali metal hydroxides and inorganic salts having antimony, tin, lithium, sodium, potassium, magnesium, calcium, beryllium, aluminum, zinc, molybdenum, cobalt, nickel, ruthenium, rhodium or iron cations and chloride, iodide, bromide, sulfate, phosphate, borate, carbonate, sulfite, or silicate anions; and (b) maintaining said coal-derived liquid in contact with said molten additive for sufficient time to permit said mineral matter to agglomerate, thereby increasing the mean particle size of said mineral solids; and (c) recovering a coal-derived liquid product having reduced mineral solids content. The process can be carried out with less than 5 wt. % additive and in the absence of hydrogen pressure.

  12. HYDROGEN PRODUCTION FOR FUEL CELLS VIA REFORMING COAL-DERIVED METHANOL

    SciTech Connect

    Paul A. Erickson

    2006-01-01

    Hydrogen can be produced from many feedstocks including coal. The objectives of this project are to establish and prove a hydrogen production pathway from coal-derived methanol for fuel cell applications. This progress report is the ninth report submitted to the DOE reporting on the status and progress made during the course of the project. This report covers the time period of October 1, 2005-December 31, 2005. This quarter saw progress in four areas. These areas are: (1) reformate purification, (2) heat transfer enhancement, (3) autothermal reforming coal-derived methanol degradation test; and (4) model development for fuel cell system integration. The project is on schedule and is now shifting towards the design of an integrated PEM fuel cell system capable of using the coal-derived product. This system includes a membrane clean up unit and a commercially available PEM fuel cell.

  13. Use of the GranuFlow Process in Coal Preparation Plants to Improve Energy Recovery and Reduce Coal Processing Wastes

    SciTech Connect

    Glenn A. Shirey; David J. Akers

    2005-12-31

    With the increasing use of screen-bowl centrifuges in today's fine coal cleaning circuits, a significant amount of low-ash, high-Btu coal can be lost during the dewatering step due to the difficulty in capturing coal of this size consist (< 100 mesh or 0.15mm). The GranuFlow{trademark} technology, developed and patented by an in-house research group at DOE-NETL, involves the addition of an emulsified mixture of high-molecular-weight hydrocarbons to a slurry of finesized coal before cleaning and/or mechanical dewatering. The binder selectively agglomerates the coal, but not the clays or other mineral matter. In practice, the binder is applied so as to contact the finest possible size fraction first (for example, froth flotation product) as agglomeration of this fraction produces the best result for a given concentration of binder. Increasing the size consist of the fine-sized coal stream reduces the loss of coal solids to the waste effluent streams from the screen bowl centrifuge circuit. In addition, the agglomerated coal dewaters better and is less dusty. The binder can also serve as a flotation conditioner and may provide freeze protection. The overall objective of the project is to generate all necessary information and data required to commercialize the GranuFlow{trademark} Technology. The technology was evaluated under full-scale operating conditions at three commercial coal preparation plants to determine operating performance and economics. The handling, storage, and combustion properties of the coal produced by this process were compared to untreated coal during a power plant combustion test.

  14. Process for the production of ethylene and other hydrocarbons from coal

    DOEpatents

    Steinberg, Meyer (Huntington Station, NY); Fallon, Peter (East Moriches, NY)

    1986-01-01

    A process for the production of economically significant amounts of ethyl and other hydrocarbon compounds, such as benzene, from coal is disclosed wherein coal is reacted with methane at a temperature in the approximate range of 500.degree. C. to 1100.degree. C. at a partial pressure less than about 200 psig for a period of less than 10 seconds. Ethylene and other hydrocarbon compounds may be separated from the product stream so produced, and the methane recycled for further production of ethylene. In another embodiment, other compounds produced, such as by-product tars, may be burned to heat the recycled methane.

  15. Selective flotation of inorganic sulfides from coal

    DOEpatents

    Miller, K.J.; Wen, Wu-Wey

    1988-05-31

    Pyritic sulfur is removed from coal or other carbonaceous material through the use of humic acid as a coal flotation depressant. Following the removal of coarse pyrite, the carbonaceous material is blended with humic acid, a pyrite flotation collector and a frothing agent within a flotation cell to selectively float pyritic sulfur leaving clean coal as an underflow. 1 fig., 2 tabs.

  16. Selective flotation of inorganic sulfides from coal

    DOEpatents

    Miller, Kenneth J. (Floreffe, PA); Wen, Wu-Wey (Murrysville, PA)

    1989-01-01

    Pyritic sulfur is removed from coal or other carbonaceous material through the use of humic acid as a coal flotation depressant. Following the removal of coarse pyrite, the carbonaceous material is blended with humic acid, a pyrite flotation collector and a frothing agent within a flotation cell to selectively float pyritic sulfur leaving clean coal as an underflow.

  17. Cleaning Processes across NASA Centers

    NASA Technical Reports Server (NTRS)

    Hammond, John M.

    2010-01-01

    All significant surfaces of the hardware must be pre-cleaned to remove dirt, grit, scale, corrosion, grease, oil and other foreign matter prior to any final precision cleaning process. Metallic parts shall be surface treated (cleaned, passivated, pickled and/or coated) as necessary to prevent latent corrosion and contamination.

  18. Micro-agglomerate flotation for deep cleaning of coal. Final report

    SciTech Connect

    Chander, S.; Hogg, R.

    1997-01-15

    The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 {micro}m) needed to achieve adequate liberation of the mineral matter from the coal matrix. In this investigation a hybrid process--Micro-agglomerate flotation--which is a combination of oil-agglomeration and froth flotation was studied. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles and to use froth flotation to separate these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units will be relatively large agglomerates (30--50 {micro}m in size) rather than fine coal particles (1--10 {micro}m) the problems of froth overload and water/mineral carryover should be significantly alleviated. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is demonstrated in this study that the process is very sensitive to fluctuations in operating parameters. It is necessary to maintain precise control over the chemistry of the liquid phases as well as the agitation conditions in order to promote selectivity. Both kinetics as well as thermodynamic factors play a critical role in determining overall system response.

  19. Development of high energy density fuels from mild gasification of coal

    SciTech Connect

    Not Available

    1990-10-01

    The overall objective of the program is the determination of the minimal processing requirements to produce High Energy Density Fuels (HEDF), meeting a minimal energy density of 130,000 Btu/gal (conventional jet fuels have energy densities in the vicinity of 115,000--120,000 Btu/gal) and having acceptable advanced fuel specifications in accordance with the three defined categories of HEDF. The program encompasses assessing current technology capability; selecting acceptable processing and refining schemes; and generating samples of advanced test fuels. A task breakdown structure was developed containing eight key tasks. This report summarizes the work that Amoco Oil Company (AOC), as key subcontractor, performed in the execution of Task 4, Proposed Upgrading Schemes for Advanced Fuel. The intent of the Task 4 study was to represent all the candidate processing options, that were either studied in the experimental efforts of Task 3 or were available from the prior art in the open literature, in a linear program (LP) model. The LP model would allow scaling of the bench-scale Task 3 results to commercial scale and would perform economic evaluations on any combination of the processes which might be used to make HEDF. Section 2.0 of this report summarizes the process and economic bases used. Sections 3.0 and 4.0 details the economics and processing sensitivities for HEDF production. 1 ref., 15 figs., 9 tabs.

  20. High Temperature Electrochemical Polishing of H(2)S from Coal Gasification Process Streams.

    SciTech Connect

    Winnick, J.

    1997-12-31

    An advanced process for the separation of hydrogen sulfide from coal gasification streams through an electrochemical membrane is being perfected. H{sub 2}S is removed from a synthetic gas stream, split into hydrogen, which enriches the exiting syngas, and sulfur, which is condensed downstream from an inert sweep gas stream. The process allows for continuous removal of H{sub 2}S without cooling the gas stream while allowing negligible pressure loss through the separator. Moreover, the process is economically attractive due to the elimination of the need for a Claus process for sulfur recovery. To this extent the project presents a novel concept for improving utilization of coal for more efficient power generation.

  1. Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    SciTech Connect

    Not Available

    1992-02-03

    This quarterly report discusses the technical progress of a US Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The project is being conducted at Gulf Power Company's Plant Lansing Smith Unit 2 located near Panama City, Florida. The primary objective of this demonstration is to determine the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NO{sub x} emissions and boiler performance. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project.

  2. Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, third quarter 1991

    SciTech Connect

    Not Available

    1992-02-03

    This quarterly report discusses the technical progress of a US Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The project is being conducted at Gulf Power Company`s Plant Lansing Smith Unit 2 located near Panama City, Florida. The primary objective of this demonstration is to determine the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NO{sub x} emissions and boiler performance. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project.

  3. Fuel properties of bituminous coal and pyrolytic oil mixture

    NASA Astrophysics Data System (ADS)

    Hamdan, Hazlin; Sharuddin, Munawar Zaman; Daud, Ahmad Rafizan Mohamad; Syed-Hassan, Syed Shatir A.

    2014-10-01

    Investigation on the thermal decomposition kinetics of coal-biooil slurry (CBS) fuel prepared at different ratios (100:0,70:30,60:40,0:100) was conducted using a Thermogravimetric Analyzer (TGA). The materials consisted of Clermont bituminous coal (Australia) and bio-oil (also known as pyrolytic oil) from the source of Empty Fruit Bunch (EFB) that was thermally converted by means of pyrolysis. Thermal decomposition of CBS fuel was performed in an inert atmosphere (50mL/min nitrogen) under non-isothermal conditions from room temperature to 1000C at heating rate of 10C/min. The apparent activation energy (Ea.) and pre-exponential factor (A) were calculated from the experimental results by using an Arrhenius-type kinetic model which first-order decomposition reaction was assumed. All kinetic parameters were tabulated based on the TG data obtained from the experiment. It was found that, the CBS fuel has higher reactivity than Clermont coal fuel during pyrolysis process, as the addition of pyrolytic oil will reduce the Ea values of the fuel. The thermal profiles of the mixtures showed potential trends that followed the characteristics of an ideal slurry fuel where high degradation rate is desirable. Among the mixture, the optimum fuel was found at the ratio of 60:40 of pyrolytic oil/coal mixtures with highest degradation rate. These findings may contribute to the development of a slurry fuel to be used in the vast existing conventional power plants.

  4. Clean coal technologies in electric power generation: a brief overview

    SciTech Connect

    Janos Beer; Karen Obenshain

    2006-07-15

    The paper talks about the future clean coal technologies in electric power generation, including pulverized coal (e.g., advanced supercritical and ultra-supercritical cycles and fluidized-bed combustion), integrated gasification combined cycle (IGCC), and CO{sub 2} capture technologies. 6 refs., 2 tabs.

  5. 33. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (right) Photographs taken by Joseph E.B. Elliot - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

  6. R D for the storage, transport, and handling of coal-based fuels

    SciTech Connect

    Not Available

    1991-01-01

    The product of several advanced physical coal cleaning processes is a dry, ultrafine coal (DUC), in the order of 10 microns mean mass diameter. To utilize this fuel commercially, cost-effective, environmentally safe systems must be provided for the storage, transport, and handling of this finely divided form of fuel. The objective of the project described herein is the development of total logistics systems for DUC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DUC for residential, commercial, and industrial uses. 20 figs.

  7. R D for the storage, transport, and handling of coal-based fuels

    SciTech Connect

    Not Available

    1990-01-01

    The product of several advanced physical coal cleaning processes is a dry ultra-fine coal (DC), in the order of 10 microns mean mass diameter. To utilize this fuel commercially, cost-effective, environmentally safe systems must be provided for the storage, transport, and handling of this finely divided form of fuel. The objective of the project described herein is the development of total logistics systems for DC, including experimental verification of key features. The systems to be developed will provide for safe, economic, and environmentally protective storage and delivery of DC for residential, commercial, and industrial uses. (VC)

  8. Oxy-fuel Combustion and Integrated Pollutant Removal as Retrofit Technologies for Removing CO2 from Coal Fired Power Plants

    SciTech Connect

    Ochs, T.L.; Oryshchyn, D.B.; Summers, C.A.; Gerdemann, S.J.

    2001-01-01

    One third of the US installed capacity is coal-fired, producing 49.7% of net electric generation in 20051. Any approach to curbing CO2 production must consider the installed capacity and provide a mechanism for preserving this resource while meeting CO2 reduction goals. One promising approach to both new generation and retrofit is oxy-fuel combustion. Using oxygen instead of air as the oxidizer in a boiler provides a concentrated CO2 combustion product for processing into a sequestration-ready fluid.... Post-combustion carbon capture and oxy-fuel combustion paired with a compression capture technology such as IPR are both candidates for retrofitting pc combustion plants to meet carbon emission limits. This paper will focus on oxy-fuel combustion as applied to existing coal power plants.

  9. Development and applications of clean coal fluidized bed technology

    SciTech Connect

    Eskin, N.; Hepbasli, A.

    2006-09-15

    Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

  10. Synthesis of dimethyl ether and alternative fuels in the liquid phase from coal-derived synthesis gas

    SciTech Connect

    Bhatt, B.L.

    1992-09-01

    As part of the DOE-sponsored contract for the Synthesis of Dimethyl Ether (DME) and Alternative Fuels in the Liquid Phase from Coal- Derived Syngas, the single-step, slurry phase DME synthesis process was developed. The development involved screening of catalyst systems, process variable studies, and catalyst life studies in two 300 ml stirred autoclaves. As a spin-off of the Liquid Phase Methanol (LPMEOH*) process, the new process significantly improves the syngas conversion efficiency of the LPMEOH process. This improvement can be achieved by replacing a portion of methanol catalyst with a dehydration catalyst in the reactor, resulting in the product methanol being converted to DME, thus avoiding the thermodynamic equilibrium constraint of the methanol reaction. Overall, this increases syngas conversion per-pass. The selectivity and productivity of DME and methanol are affected by the catalyst system employed as well as operating conditions. A preferred catalyst system, consisting of a physical mixture of a methanol catalyst and a gamma alumina, was identified. An improvement of about 50% in methanol equivalent productivity was achieved compared to the LPMEOH process. Results from the process variable study indicate that higher pressure and CO[sub 2] removal benefit the process significantly. Limited life studies performed on the preferred catalyst system suggest somewhat higher than expected deactivation rate for the methanol catalyst. Several DME/methanol mixtures were measured for their key properties as transportation fuels. With small amounts of DME added, significant improvements in both flash points and Reid Vapor Pressure (RVP) were observed over the corresponding values of methanol alone.

  11. Production of a pellet fuel from Illinois coal mines. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Rapp, D.; Lytle, J.; Berger, R.; Ho, Ken

    1995-12-31

    The goal of this research is to produce a pellet fuel from low-sulfur Illinois coal fines which could burn with emissions of less than 1.8 lbs SO{sub 2}/10{sup 6} Btu in stoker-fired boilers. The significance of 1.8 lbs SO{sub 2}/10{sup 6} Btu is that in the Chicago (9 counties) and St. Louis (2 counties) metropolitan areas, industrial users of coal currently must comply with this level of emissions. Stokers are an attractive market for pellets because pellets are well-suited for this application and because western coal is not a competitor in the stoker market. Compliance stoker fuels come from locations such as Kentucky and West Virginia and the price for fuels from these locations is high relative to the current price of Illinois coal. This market offers the most attractive near-term economic environment for commercialization of pelletization technology. For this effort, we will be investigating the use of fines from two Illinois mines which currently mine relatively low-sulfur reserves and that discard their fines fraction (minus 100 mesh). The research will involve investigation of multiple unit operations including column flotation, filtration and pellet production. The end result of the effort will allow for an evaluation of the commercial viability of the approach.

  12. Coal liquefaction process streams characterization and evaluation

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1992-03-01

    CONSOL R D is conducting a three-year program to characterize process and product streams from direct coal liquefaction process development projects. The program objectives are two-fold: (1) to obtain and provide appropriate samples of coal liquids for the evaluation of analytical methodology, and (2) to support ongoing DOE-sponsored coal liquefaction process development efforts. The two broad objectives have considerable overlap and together serve to provide a bridge between process development and analytical chemistry.

  13. Chemistry and technology of coal

    SciTech Connect

    Speight, J.G.

    1983-01-01

    This book introduces the reader to the science of coal, from its formation in the ground through the various chemical and analytical aspects of coal science to the established and proposed processes for the production of a variety of gaseous and liquid fuels. Chapters cover the following topics: coal as an organic sediment; geology and recovery of coal; coal as an organic rock; terminology and classification of coal; mineral matter in coal; evaluation and properties of coal; solvent extraction of coal; chemical reactions of coal; thermal decomposition of coal; organic constituents of coal; combustion of coal; carbonization of coal; and liquefaction of coal.

  14. Appalachian Clean Coal Technology Consortium: Technical progress report, October 1--December 31, 1995

    SciTech Connect

    1996-04-23

    In the dewatering project, two different approaches are taken. One approach involves displacing the water on the surface of coal by a hydrophobic substance that can be readily recovered and recycled. This novel concept, referred to as the Hydrophobic Dewatering (HD) process, is based on improved understanding of the surface chemistry of dewatering. The other approach is to use disposable dewatering substances in mechanical dewatering. The objectives of the proposed work are (1) to test the HD process on a variety of coals from the Appalachian coal fields, and (2) to identify suitable dewatering reagents that would enable mechanical dewatering to reduce the moisture to the levels satisfactory to electrical utilities and other coal users. The objective of the spiral separation project is to use computer modeling to develop better, more efficient spiral designs for coal cleaning. The fully-developed model will predict spiral performance based on variations in spiral profile, flow rate, and pitch. Specific goals are to: (1) design spirals capable of making separations at a specific gravity of 1.5, and (2) broaden the size range at which spirals make effective separations.

  15. Micronized coal-fired retrofit system for SO{sub x} reduction Krakow clean fossil fuels and energy efficiency program. Final report

    SciTech Connect

    1997-04-01

    This report describes results of a technical, financial and environmental assessment study for a project, which would have included a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex; Krzeszowice, Poland. Project site is about 20 miles west of Krakow, Poland. During the project study period, PHRO utilized 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers burn a high-sulfur content heavy crude oil, called mazute, The project study was conducted during a period extended from March 1996 through February 1997. For size orientation, the PHRO Greenhouse complex grows a variety of vegetables and flowers for the Southern Poland marketplace. The greenhouse area under glass is very large and equivalent to approximately 50 football fields, The new micronized coal fired boiler would have: (1) provided a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduced sulfur dioxide air pollution emissions, while satisfying new Polish air regulations, and (3) provided attractive savings to PHRO, based on the quantity of displaced oil.

  16. Synthetic fuels handbook: properties, process and performance

    SciTech Connect

    Speight, J.

    2008-07-01

    The handbook is a comprehensive guide to the benefits and trade-offs of numerous alternative fuels, presenting expert analyses of the different properties, processes, and performance characteristics of each fuel. It discusses the concept systems and technology involved in the production of fuels on both industrial and individual scales. Chapters 5 and 7 are of special interest to the coal industry. Contents: Chapter 1. Fuel Sources - Conventional and Non-conventional; Chapter 2. Natural Gas; Chapter 3. Fuels From Petroleum and Heavy Oil; Chapter 4. Fuels From Tar Sand Bitumen; Chapter 5. Fuels From Coal; Chapter 6. Fuels From Oil Shale; Chapter 7. Fuels From Synthesis Gas; Chapter 8. Fuels From Biomass; Chapter 9. Fuels From Crops; Chapter 10. Fuels From Wood; Chapter 11. Fuels From Domestic and Industrial Waste; Chapter 12. Landfill Gas. 3 apps.

  17. Coal slurry fuel supply and purge system

    DOEpatents

    McDowell, Robert E. (Fairview, PA); Basic, Steven L. (Hornell, NY); Smith, Russel M. (North East, PA)

    1994-01-01

    A coal slurry fuel supply and purge system for a locomotive engines is disclosed which includes a slurry recirculation path, a stand-by path for circulating slurry during idle or states of the engine when slurry fuel in not required by the engine, and an engine header fluid path connected to the stand-by path, for supplying and purging slurry fuel to and from fuel injectors. A controller controls the actuation of valves to facilitate supply and purge of slurry to and from the fuel injectors. A method for supplying and purging coal slurry in a compression ignition engine is disclosed which includes controlling fluid flow devices and valves in a plurality of fluid paths to facilitate continuous slurry recirculation and supply and purge of or slurry based on the operating state of the engine.

  18. Brazing as a Means of Sealing Ceramic Membranes for use in Advanced Coal Gasification Processes

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong Y.

    2006-01-02

    Coal is potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

  19. Brazing as a Means of Sealing Ceramic Membranes for Use in Advanced Coal Gasification Processes

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong

    2006-01-31

    Coal is a potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

  20. Synchronized droplet size measurements of intermittent coal-water slurry diesel sprays from an electronically-controlled accumulator fuel injection system

    E-print Network

    Terracina, Dwayne Paul

    1993-01-01

    Experiments have been completed to characterize atomization of intermittent coal-water slurry sprays from an electronically controlled accumulator fuel injection system of a diesel fuel engine. A synchronized laser diffraction particle analyzer...

  1. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1991-01-01

    The design criteria for each unit operation have been developed based upon a number of variables. These variables, at this time, are based upon the best engineering design information available to industry. A number of assumptions utilized in the design criteria are uncertain. The uncertainties of inert atmospheres for grinding and flotation as well as pyrite depressants were answered by the Surface Control Project. It was determined that inerting was not required and no new'' reagents were presented that improved the flotation results. In addition, Tasks 5 and 6 results indicated the required reagent dosage for conventional flotation and advanced flotation. Task 5 results also indicated the need for a clean coal,thickener, the flocculent dosages for both the clean coal and refuse thickeners, and final dewatering requirements. The results from Tasks 5 and 6 and summarized in Task 7 indicate several uncertainties that require continuous long duration testing. The first is the possibility of producing a grab product for both the Pittsburgh and Illinois No. 6 coals in conventional flotation. Second what does long-term recirculation of clarified water do to the product quality The verification process and real data obtained from Tasks 5 and 6 greatly reduced the capital and operating costs for the process. This was anticipated and the test work indeed provided confirming data.

  2. C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen

    SciTech Connect

    Gerald P. Huffman

    2003-03-31

    Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of transportation fuel from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, Energy International, the Department of Defense, and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the first six months of the subject contract (DE-FC26-02NT-4159), from October 1, 2002 through March 31, 2003.

  3. C1 Chemistry for the Production of Ultra-Clean Liquid Transportation Fuels and Hydrogen

    SciTech Connect

    Gerald P. Huffman

    2005-03-31

    Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.

  4. C1 CHEMISTRY FOR THE PRODUCTION OF ULTRA-CLEAN LIQUID TRANSPORTATION FUELS AND HYDROGEN

    SciTech Connect

    Gerald P. Huffman

    2004-03-31

    Faculty and students from five universities--the University of Kentucky, University of Pittsburgh, University of Utah, West Virginia University, and Auburn University--are collaborating in a research program to develop C1 chemistry processes to produce ultra-clean liquid transportation fuels and hydrogen, the zero-emissions transportation fuel of the future. The feedstocks contain one carbon atom per molecular unit. They include synthesis gas (syngas), a mixture of carbon monoxide and hydrogen produced by coal gasification or reforming of natural gas, methane, methanol, carbon dioxide, and carbon monoxide. An important objective is to develop C1 technology for the production of liquid transportation fuel and hydrogen from domestically plentiful resources such as coal, coalbed methane, and natural gas. An Industrial Advisory Board with representatives from Chevron-Texaco, Eastman Chemical, Conoco-Phillips, the Air Force Research Laboratory, the U.S. Army National Automotive Center (Tank & Automotive Command--TACOM), and Tier Associates provides guidance on the practicality of the research. The current report presents results obtained in this research program during the six months of the subject contract from October 1, 2002 through March 31, 2003. The results are presented in thirteen detailed reports on research projects headed by various faculty members at each of the five CFFS Universities. Additionally, an Executive Summary has been prepared that summarizes the principal results of all of these projects during the six-month reporting period.

  5. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 1. Final report

    SciTech Connect

    1996-10-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO.) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO. to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal- fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: 1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels. 2) performance of the technology and effects on the balance-of- plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. 3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacturer under typical high-sulfur coal-fired utility operating conditions. These uncertainties were explored by operating nine small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. In addition, the test facility operating experience provided a basis for an economic study investigating the implementation of SCR technology.

  6. Advanced Coal-Fueled Gas Turbine Program

    SciTech Connect

    Horner, M.W.; Ekstedt, E.E.; Gal, E.; Jackson, M.R.; Kimura, S.G.; Lavigne, R.G.; Lucas, C.; Rairden, J.R.; Sabla, P.E.; Savelli, J.F.; Slaughter, D.M.; Spiro, C.L.; Staub, F.W.

    1989-02-01

    The objective of the original Request for Proposal was to establish the technological bases necessary for the subsequent commercial development and deployment of advanced coal-fueled gas turbine power systems by the private sector. The offeror was to identify the specific application or applications, toward which his development efforts would be directed; define and substantiate the technical, economic, and environmental criteria for the selected application; and conduct such component design, development, integration, and tests as deemed necessary to fulfill this objective. Specifically, the offeror was to choose a system through which ingenious methods of grouping subcomponents into integrated systems accomplishes the following: (1) Preserve the inherent power density and performance advantages of gas turbine systems. (2) System must be capable of meeting or exceeding existing and expected environmental regulations for the proposed application. (3) System must offer a considerable improvement over coal-fueled systems which are commercial, have been demonstrated, or are being demonstrated. (4) System proposed must be an integrated gas turbine concept, i.e., all fuel conditioning, all expansion gas conditioning, or post-expansion gas cleaning, must be integrated into the gas turbine system.

  7. Innovative clean coal technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Fourth quarterly progress report

    SciTech Connect

    1992-12-31

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe, there are numerous technical uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur US coal.

  8. Coal gasification: New challenge for the Beaumont rotary feeder

    NASA Technical Reports Server (NTRS)

    Stelian, J.

    1977-01-01

    The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

  9. Coal treating process

    SciTech Connect

    Sooter, M.C.

    1983-05-31

    Pulverized coal is slurried with hydrogen donor solvent at atmospheric pressure and fed directly into a coker furnace and coking drum. Overhead products from the coking drum are fractionated, and a portion thereof is hydrogenated and used as donor solvent. Coke is calcined in a vertical shaft calciner, and calcined coke is contacted with steam in the calciner to produce hydrogen. The hydrogen is used to hydrogenate the donor solvent.

  10. A Hybrid Gas Cleaning Process for Production of Ultraclean Syngas

    SciTech Connect

    Merkel, T.C.; Turk, B.S.; Gupta, R.P.; Cicero, D.C.; Jain, S.C.

    2002-09-20

    The overall objective of this project is to develop technologies for cleaning/conditioning IGCC generated syngas to meet contaminant tolerance limits for fuel cell and chemical production applications. The specific goals are to develop processes for (1) removal of reduced sulfur species to sub-ppm levels using a hybrid process consisting of a polymer membrane and a regenerable ZnO-coated monolith or a mixed metal oxide sorbent; (2) removal of hydrogen chloride vapors to sub-ppm levels using an inexpensive, high-surface-area material; and (3) removal of NH3 with acidic adsorbents followed by conversion of this NH3 into nitrogen and water. Existing gasification technologies can effectively and efficiently convert a wide variety of carbonaceous feedstocks (coal, petcoke, resids, biomass, etc.) into syngas, which predominantly contains carbon monoxide and hydrogen. Unfortunately, the impurities present in these carbonaceous feedstocks are converted to gaseous contaminants such as H2S, COS, HCl, NH3, alkali macromolecules and heavy metal compounds (such as Hg) during the gasification process. Removal of these contaminants using conventional processes is thermally inefficient and capital intensive. This research and development effort is focused on investigation of modular processes for removal of sulfur, chlorine, nitrogen and mercury compounds from syngas at elevated temperature and pressures at significantly lower costs than conventional technologies.

  11. Upgraded Coal Interest Group

    SciTech Connect

    Evan Hughes

    2009-01-08

    The Upgraded Coal Interest Group (UCIG) is an EPRI 'users group' that focuses on clean, low-cost options for coal-based power generation. The UCIG covers topics that involve (1) pre-combustion processes, (2) co-firing systems and fuels, and (3) reburn using coal-derived or biomass-derived fuels. The UCIG mission is to preserve and expand the economic use of coal for energy. By reducing the fuel costs and environmental impacts of coal-fired power generation, existing units become more cost effective and thus new units utilizing advanced combustion technologies are more likely to be coal-fired.

  12. 35. Coal Fuel Elevator (diagonal in center), Fuel Elevator (left), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. Coal Fuel Elevator (diagonal in center), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (far center), and Retail Coal Storage Bins (right) Photograph taken by George Harven - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

  13. 34. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. Coal Fuel Elevator (diagonal in foreground), Fuel Elevator (left), Fuel Storage Bins (center), and Power Plant (far center), and Retail Coal Storage Bins (right) Photograph taken by George Harven - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

  14. CLEAN COAL TECHNOLOGY: AN ENVIRONMENTAL PERSPECTIVE

    EPA Science Inventory

    Although the paper focuses on past (since 1920) and current coal use and pollutant emissions in the U.S., it also discusses where the U.S. may be going in terms of pollutant emissions over the next several decades. Conclusions of this look at coal use include the fact that increa...

  15. Liquid Fuels from Coal: From R&D to an Industry

    ERIC Educational Resources Information Center

    Swabb, L. E., Jr.

    1978-01-01

    Government support of coal liquefaction Research and Development has created the conditions that make possible the development of needed technology. With the proper government incentives, pioneer plants will lead to lower costs, and this, plus rising prices, will create the conditions necessary to develop a multi-plant industry. (Author/MA)

  16. Suggested Design Projects 2011-2012 1. Alkanes from Pennsylvania Coal and Marcellus Natural Gas by Hybrid Processing

    E-print Network

    Discher, Dennis

    deposits economically attractive to produce. Many of these deposits come from the Marcellus shale. Your client is a natural gas producer and a coal mining company that has several leases in Pennsylvania in the same vicinity. Your client wants to know whether a hybrid process to convert both coal and gas

  17. Jet fuels from synthetic crudes

    NASA Technical Reports Server (NTRS)

    Antoine, A. C.; Gallagher, J. P.

    1977-01-01

    An investigation was conducted to determine the technical problems in the conversion of a significant portion of a barrel of either a shale oil or a coal synthetic crude oil into a suitable aviation turbine fuel. Three syncrudes were used, one from shale and two from coal, chosen as representative of typical crudes from future commercial production. The material was used to produce jet fuels of varying specifications by distillation, hydrotreating, and hydrocracking. Attention is given to process requirements, hydrotreating process conditions, the methods used to analyze the final products, the conditions for shale oil processing, and the coal liquid processing conditions. The results of the investigation show that jet fuels of defined specifications can be made from oil shale and coal syncrudes using readily available commercial processes.

  18. Premium carbon products from coal

    SciTech Connect

    Rusinko, F. Jr.; Morrison, J.L.

    2000-07-01

    The face of the US coal industry and its markets are changing. Environmental concerns over global warming and plant emissions are two factors that will continue to gain national attention and consequently will challenge the use of coal in the US within its traditional markets. The decline of coke production in the US has lead to high quality metallurgical-grade coal being used to generate electricity. One could argue this is a waste of a limited valuable resource. The debate over global warming and the generation of greenhouse gases, particularly CO{sub 2}, will undoubtedly negatively impact the use of coal in newly constructed power plants. What is the future of the US coal industry and the industries that benefit from coal? This paper will review the use of coal and coal-derived materials in new, non-fuel markets. It will review a new industrial consortium that has recently been formed to stimulate the use of coal in value-added carbon markets. One of the questions the reader should ask when reading this paper is: Is coal more valuable for its carbon content or its BTU content? Carbon materials such as carbon fibers, carbon-carbon composites, specialty and mechanical graphite, activated carbon, carbon black, and carbon foams may provide new markets for the coal industry. These markets are expanding and some of these markets are in their infancy. These new material applications offer an exciting, but little recognized, opportunity for the expanded use of coal.

  19. Enzymantic Conversion of Coal to Liquid Fuels

    SciTech Connect

    Richard Troiano

    2011-01-31

    The work in this project focused on the conversion of bituminous coal to liquid hydrocarbons. The major steps in this process include mechanical pretreatment, chemical pretreatment, and finally solubilization and conversion of coal to liquid hydrocarbons. Two different types of mechanical pretreatment were considered for the process: hammer mill grinding and jet mill grinding. After research and experimentation, it was decided to use jet mill grinding, which allows for coal to be ground down to particle sizes of 5 {mu}m or less. A Fluid Energy Model 0101 JET-O-MIZER-630 size reduction mill was purchased for this purpose. This machine was completed and final testing was performed on the machine at the Fluid Energy facilities in Telford, PA. The test results from the machine show that it can indeed perform to the required specifications and is able to grind coal down to a mean particle size that is ideal for experimentation. Solubilization and conversion experiments were performed on various pretreated coal samples using 3 different approaches: (1) enzymatic - using extracellular Laccase and Manganese Peroxidase (MnP), (2) chemical - using Ammonium Tartrate and Manganese Peroxidase, and (3) enzymatic - using the live organisms Phanerochaete chrysosporium. Spectral analysis was used to determine how effective each of these methods were in decomposing bituminous coal. After analysis of the results and other considerations, such as cost and environmental impacts, it was determined that the enzymatic approaches, as opposed to the chemical approaches using chelators, were more effective in decomposing coal. The results from the laccase/MnP experiments and Phanerochaete chrysosporium experiments are presented and compared in this final report. Spectra from both enzymatic methods show absorption peaks in the 240nm to 300nm region. These peaks correspond to aromatic intermediates formed when breaking down the coal structure. The peaks then decrease in absorbance over time, corresponding to the consumption of aromatic intermediates as they undergo ring cleavage. The results show that this process happens within 1 hour when using extracellular enzymes, but takes several days when using live organisms. In addition, live organisms require specific culture conditions, control of contaminants and fungicides in order to effectively produce extracellular enzymes that degrade coal. Therefore, when comparing the two enzymatic methods, results show that the process of using extracellular lignin degrading enzymes, such as laccase and manganese peroxidase, appears to be a more efficient method of decomposing bituminous coal.

  20. Innovative process for concentration of fine particle coal slurries. Technical report, September 1--November 30, 1995

    SciTech Connect

    Rajchel, M. |; Harnett, D.; Fonseca, A.; Maurer, R.; Ehrlinger, H.P.

    1995-12-31

    Williams Technologies, Inc. and Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be concentrated to greater than 60 weight percent and re-mixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project is to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology will enable Illinois coal producers and users to realize significant coast and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. In addition, testing is also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back-, filled and thus eliminate the need for tailings ponds. This reporting period, September 1, 1995 through November 30, 1995, marked the inception of this project. During this period Task No. 1, Procurement and Set-Up, was completed. The pilot plant apparatus was constructed at the SIU Coal Research Center in Carterville, Illinois. All equipment and feedstock were received at the site.

  1. Report to the United States Congress clean coal technology export markets and financing mechanisms

    SciTech Connect

    Not Available

    1994-05-01

    This report responds to a Congressional Conference Report that requests that $625,000 in funding provided will be used by the Department to identify potential markets for clean coal technologies in developing countries and countries with economies in transition from nonmarket economies and to identify existing, or new, financial mechanisms or financial support to be provided by the Federal government that will enhance the ability of US industry to participate in these markets. The Energy Information Administration (EIA) expects world coal consumption to increase by 30 percent between 1990 and 2010, from 5.1 to 6.5 billion short tons. Five regions stand out as major foreign markets for the export of US clean coal technologies: China; The Pacific Rim (other than China); South Asia (primarily India); Transitional Economies (Central Europe and the Newly Independent States); and Other Markets (the Americas and Southern Africa). Nearly two-thirds of the expected worldwide growth in coal utilization will occur in China, one quarter in the United States. EIA forecasts nearly a billion tons per year of additional coal consumption in China between 1990 and 2010, a virtual doubling of that country`s coal consumption. A 30-percent increase in coal consumption is projected in other developing countries over that same period. This increase in coal consumption will be accompanied by an increase in demand for technologies for burning coal cost-effectively, efficiently and cleanly. In the Pacific Rim and South Asia, rapid economic growth coupled with substantial indigenous coal supplies combine to create a large potential market for CCTS. In Central Europe and the Newly Independent States, the challenge will be to correct the damage of decades of environmental neglect without adding to already-considerable economic disruption. Though the situation varies, all these countries share the basic need to use indigenous low-quality coal cleanly and efficiently.

  2. Cooperative research program in coal liquefaction. Quarterly report, May 1, 1993--October 31, 1993

    SciTech Connect

    Hoffman, G.P.

    1994-07-01

    This report summarizes progress in four areas of research under the general heading of Coal Liquefaction. Results of studies concerning the coliquefaction of coal with waste organic polymers or chemical products of these polymers were reported. Secondly, studies of catalytic systems for the production of clean transportation fuels from coal were discussed. Thirdly, investigations of the chemical composition of coals and their dehydrogenated counterparts were presented. These studies were directed toward elucidation of coal liquefaction processes on the chemical level. Finally, analytical methodologies developed for in situ monitoring of coal liquefaction were reported. Techniques utilizing model reactions and methods based on XAFS, ESR, and GC/MS are discussed.

  3. Symbiotic NuclearCoal Systems for Production of Liquid Fuels

    NASA Astrophysics Data System (ADS)

    Taczanowski, S.

    The notion of safety is not confined to the technological or non-proliferation aspects. It covers also the elements of energy policy: irrational reactions of societies, emotions, egoistic interests of more or less powerful pressure of economical and external political factors. One should be conscious that the country's privilege of being equipped by the Nature with rich resources of oil or gas is not solely economical, but even more a political one. Simultaneously, the gradual depletion of world hydrocarbons that draws behind irrevocable price increase has to be expected within the time scale of exploitation of power plants (now amounted to ~60 years). Therefore consequences of energy policy last much longer than the perspectives the political or economical decision makers are planning and acting within and the public is expecting successes and finally evaluating them. The world oil and gas resources are geopolitically very non-uniformly distributed, in contrast to coal and uranium. Since the level of energy self-sufficiency of the EU is highest for coal, the old idea of synfuels production from coal is recalled. Yet, in view of limits to the CO2 emissions in the EU another method has to be used here than the conventional coal liquefaction just applied in China. Simultaneously, an interesting evolution of energy prices was be observed, namely an increase in that of motor fuels in contrast to that of electricity remaining well stable. This fact suggests that the use of electricity (mainly the off-peak load), generated without emissions of CO2 for production of liquid fuels can prove reasonable. Thus, the essence of the presented idea of coal-nuclear symbiosis lies in the supply of energy in the form of H2, necessary for this process, from a nuclear reactor. Particularly, in the present option H2 is obtained by electrolytic water splitting supplying also O2 as a precious by-product in well mature and commercially available already since decades, Light Water Reactors (LWRs). The direct coal hydrogenation (Bergius method) has been proposed as the optimum process for liquid fuels production, as distinct by the best hydrogen economy, thus reducing the consumption of need nuclear energy. The present concept allows for simultaneous achievement of a number of aims: production of motor fuels without CO2 emissions (thus without carbon tax) based upon domestic energy carriers coals, supply of the electricity produced in the nuclear power plant to the national grid to cover the peak demand. Such concept broadens the palette of liquid fuels supply, thus heightens energy safety of the country or e.g. whole of the EU. In an emergency case (for instance disturbances of gas deliveries) the supply of produced H2 directly to the gas grid is also not excluded too. The performed preliminary cost evaluation indicates that the coalnuclear symbiont can be well economic. Finally, the most radical option of coal-nuclear alliance is mentioned the production of liquid fuels in the FischerTropsch process from CO2 as a raw material sequestered from a coal power plant. The latter would use the oxy-combustion technique profiting on the O2 obtained earlier together with H2 what would facilitate the sequestration of CO2 at the plant. Unfortunately, this variant requires for reduction of CO2 to C much more hydrogen, achievable effectively in High Temperature Reactors commercially still unavailable. But on the basis of coal alone great resources natural, technological and human of the coal sector can be best utilized too. Summarizing: the coal-nuclear synergy is the optimum far-sighted concept of safe development of the EU energy and fuels sector.

  4. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, G.; Gokhale, A.J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste and method for producing the same are disclosed, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces. 3 figs.

  5. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, George (Ames, IA); Gokhale, Ashok J. (College Station, TX)

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste, and method for producing the same, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces.

  6. Literature survey of properties of synfuels derived from coal

    NASA Technical Reports Server (NTRS)

    Flores, F.

    1982-01-01

    A literature survey of the properties of synfuels for ground-based turbine applications is presented. The four major concepts for converting coal into liquid fuels (solvent extraction, catalytic liquefaction, pyrolysis, and indirect liquefaction), and the most important concepts for coal gasification (fixed bed, fluidized bed, entrained flow, and underground gasification) are described. Upgrading processes for coal derived liquid fuels are also described. Data presented for liquid fuels derived from various processes, including H-coal, synthoil, solvent refined coal, COED, donor solvent, zinc chloride hydrocracking, co-steam, and flash pyrolysis. Typical composition, and property data is also presented for low and medium-BTU gases derived from the various coal gasification processes.

  7. 75 FR 18500 - Guidance on Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-12

    ...EPA Review of Appalachian Surface Coal Mining Operations under the Clean Water Act...EPA Review of Appalachian Surface Coal Mining Operations under the Clean Water Act...environmental review of Appalachian surface coal mining operations under the Clean Water...

  8. Processing and properties of a solid energy fuel from municipal solid waste (MSW) and recycled plastics.

    PubMed

    Gug, JeongIn; Cacciola, David; Sobkowicz, Margaret J

    2015-01-01

    Diversion of waste streams such as plastics, woods, papers and other solid trash from municipal landfills and extraction of useful materials from landfills is an area of increasing interest especially in densely populated areas. One promising technology for recycling municipal solid waste (MSW) is to burn the high-energy-content components in standard coal power plant. This research aims to reform wastes into briquettes that are compatible with typical coal combustion processes. In order to comply with the standards of coal-fired power plants, the feedstock must be mechanically robust, free of hazardous contaminants, and moisture resistant, while retaining high fuel value. This study aims to investigate the effects of processing conditions and added recyclable plastics on the properties of MSW solid fuels. A well-sorted waste stream high in paper and fiber content was combined with controlled levels of recyclable plastics PE, PP, PET and PS and formed into briquettes using a compression molding technique. The effect of added plastics and moisture content on binding attraction and energy efficiency were investigated. The stability of the briquettes to moisture exposure, the fuel composition by proximate analysis, briquette mechanical strength, and burning efficiency were evaluated. It was found that high processing temperature ensures better properties of the product addition of milled mixed plastic waste leads to better encapsulation as well as to greater calorific value. Also some moisture removal (but not complete) improves the compacting process and results in higher heating value. Analysis of the post-processing water uptake and compressive strength showed a correlation between density and stability to both mechanical stress and humid environment. Proximate analysis indicated heating values comparable to coal. The results showed that mechanical and moisture uptake stability were improved when the moisture and air contents were optimized. Moreover, the briquette sample composition was similar to biomass fuels but had significant advantages due to addition of waste plastics that have high energy content compared to other waste types. Addition of PP and HDPE presented better benefits than addition of PET due to lower softening temperature and lower oxygen content. It should be noted that while harmful emissions such as dioxins, furans and mercury can result from burning plastics, WTE facilities have been able to control these emissions to meet US EPA standards. This research provides a drop-in coal replacement that reduces demand on landfill space and replaces a significant fraction of fossil-derived fuel with a renewable alternative. PMID:25453320

  9. Environmentally critical elements in channel and cleaned samples of Illinois coals

    USGS Publications Warehouse

    Demir, I.; Ruch, R.R.; Damberger, H.H.; Harvey, R.D.; Steele, J.D.; Ho, K.K.

    1998-01-01

    Sixteen trace and minor elements that occur in coal are listed among 189 substances identified as 'hazardous air pollutants' (HAPs) in the US Clean Air Act Amendments of 1990. We investigated the occurrence and cleanability of the 16 HAPs in Illinois coals, as a contribution to the discussion about the potential effect of pending environmental regulations on the future use of these coals in power generation. The average ash content of the samples of conventionally cleaned as-shipped coals is about 20% lower than that of standard channel samples. Conventional cleaning reduces the average concentrations of As, Cd, Co, Hg, Mn, Ni, Pb, Sb and Th in the as-shipped coals by more than 20% relative to channel samples. Thus, basing assessments of health risks from emissions of HAPs during coal combustion on channel samples without appropriate adjustment would overestimate the risk. Additional cleaning by froth-flotation reduces the ash content of finely-ground as-shipped coals by as much as 76% at an 80% combustibles recovery. Although the average froth-flotation cleanability for the majority of HAPs is less than that for ash, the cleanabilities in some individual cases approaches, or even exceeds, the cleanability for ash, depending on the modes of occurrences of the elements. ?? 1997 Elsevier Science Ltd.

  10. A Characterization and Evaluation of Coal Liquefaction Process Streams

    SciTech Connect

    G. A. Robbins; R. A. Winschel; S. D. Brandes

    1998-06-09

    CONSOL characterized 38 process strea m samples from HTI Run PB- 04, in which Black Thunder Mine Coal, Hondo vacuum resid, autom obile shredder residue (ASR), and virgin plastics were used as liquefaction feedstocks with dispersed catalyst. A paper on kinetic modeling of resid reactivity was presented at the DOE Coal Lique -faction and Solid Fuels Contractors Review Conference, September 3- 4, 1997, i n Pittsburgh, PA. The paper, "The Reactivity of Direct Coal Liquefaction Resids", i s appended (Appendix 1). Three papers on characterization of samples from coal/ resid/ waste p lastics co- liquefaction were presented or submitted for presen tation at conferences. Because of their similarity, only one of the papers is appended to this report. The paper, "Characterization o f Process Samples From Co- Liquefaction of Coal and Waste Polymers", (Appendix 2) was presented at the DOE Coal Liquefaction and Solid Fuels C ontractors Review Conference, September 3- 4, 1997, in Pittsburgh, PA. The paper, "Characterization of Process Stream Samples From Bench- Scale Co -Liquefaction Runs That Utilized Waste Polymers as Feedstocks" was presented at the 214th National Meeting of the Ameri can Chemical Society, September 7- 11, 1997, in Las Vegas, NV. The paper, "Characterization of Process Oils from Coal/ Waste Co- Liquefaction" wa s submitted for presentation at the 14th Japan/ U. S. Joint Technical Meeting on Coa l Liquefaction and Materials for Coal Liquefaction on October 28, 1997, in Tokyo, Japan. A joint Burns and Roe Services Corp. and CONSOL pap er on crude oil assays of product oils from HTI Run PB- 03 was presented at the DOE Coal Liquefaction and Solid Fuel s Contractors Review Conference, September 3- 4, 1997, in Pittsburgh, PA. The paper , "Characterization of Liquid Products from All- Slurry Mode Liquefaction", is appende d (Appendix 3).

  11. ASRM process development in aqueous cleaning

    NASA Technical Reports Server (NTRS)

    Swisher, Bill

    1992-01-01

    Viewgraphs are included on process development in aqueous cleaning which is taking place at the Aerojet Advanced Solid Rocket Motor (ASRM) Division under a NASA Marshall Space and Flight Center contract for design, development, test, and evaluation of the ASRM including new production facilities. The ASRM will utilize aqueous cleaning in several manufacturing process steps to clean case segments, nozzle metal components, and igniter closures. ASRM manufacturing process development is underway, including agent selection, agent characterization, subscale process optimization, bonding verification, and scale-up validation. Process parameters are currently being tested for optimization utilizing a Taguci Matrix, including agent concentration, cleaning solution temperature, agitation and immersion time, rinse water amount and temperature, and use/non-use of drying air. Based on results of process development testing to date, several observations are offered: aqueous cleaning appears effective for steels and SermeTel-coated metals in ASRM processing; aqueous cleaning agents may stain and/or attack bare aluminum metals to various extents; aqueous cleaning appears unsuitable for thermal sprayed aluminum-coated steel; aqueous cleaning appears to adequately remove a wide range of contaminants from flat metal surfaces, but supplementary assistance may be needed to remove clumps of tenacious contaminants embedded in holes, etc.; and hot rinse water appears to be beneficial to aid in drying of bare steel and retarding oxidation rate.

  12. ASRM process development in aqueous cleaning

    NASA Astrophysics Data System (ADS)

    Swisher, Bill

    1992-12-01

    Viewgraphs are included on process development in aqueous cleaning which is taking place at the Aerojet Advanced Solid Rocket Motor (ASRM) Division under a NASA Marshall Space and Flight Center contract for design, development, test, and evaluation of the ASRM including new production facilities. The ASRM will utilize aqueous cleaning in several manufacturing process steps to clean case segments, nozzle metal components, and igniter closures. ASRM manufacturing process development is underway, including agent selection, agent characterization, subscale process optimization, bonding verification, and scale-up validation. Process parameters are currently being tested for optimization utilizing a Taguci Matrix, including agent concentration, cleaning solution temperature, agitation and immersion time, rinse water amount and temperature, and use/non-use of drying air. Based on results of process development testing to date, several observations are offered: aqueous cleaning appears effective for steels and SermeTel-coated metals in ASRM processing; aqueous cleaning agents may stain and/or attack bare aluminum metals to various extents; aqueous cleaning appears unsuitable for thermal sprayed aluminum-coated steel; aqueous cleaning appears to adequately remove a wide range of contaminants from flat metal surfaces, but supplementary assistance may be needed to remove clumps of tenacious contaminants embedded in holes, etc.; and hot rinse water appears to be beneficial to aid in drying of bare steel and retarding oxidation rate.

  13. Zinc isotopic composition of particulate matter generated during the combustion of coal and coal + tire-derived fuels

    USGS Publications Warehouse

    Borrok, D.M.; Gier, R.; Ren, M.; Landa, E.R.

    2010-01-01

    Atmospheric Zn emissions from the burning of coal and tire-derived fuel (TDF) for power generation can be considerable. In an effort to lay the foundation for tracking these contributions, we evaluated the Zn isotopes of coal, a mixture of 95 wt % coal + 5 wt % TDF, and the particulate matter (PM) derived from their combustion in a power-generating plant. The average Zn concentrations and ?(66)Zn were 36 mg/kg and 183 mg/kg and +0.24 and +0.13 for the coal and coal + TDF, respectively. The ?(66)Zn of the PM sequestered in the cyclone-type mechanical separator was the lightest measured, -0.48 for coal and -0.81 for coal+TDF. The ?(66)Zn of the PM from the electrostatic precipitator showed a slight enrichment in the heavier Zn isotopes relative to the starting material. PM collected from the stack had the heaviest ?(66)Zn in the system, +0.63 and +0.50 for the coal and coal + TDF, respectively. Initial fractionation during the generation of a Zn-rich vapor is followed by temperature-dependent fractionation as Zn condenses onto the PM. The isotopic changes of the two fuel types are similar, suggesting that their inherent chemical differences have only a secondary impact on the isotopic fractionation process.

  14. Coal recovery process

    DOEpatents

    Good, Robert J. (Grand Island, NY); Badgujar, Mohan (Williamsville, NY)

    1992-01-01

    A method for the beneficiation of coal by selective agglomeration and the beneficiated coal product thereof is disclosed wherein coal, comprising impurities, is comminuted to a particle size sufficient to allow impurities contained therein to disperse in water, an aqueous slurry is formed with the comminuted coal particles, treated with a compound, such as a polysaccharide and/or disaccharide, to increase the relative hydrophilicity of hydrophilic components, and thereafter the slurry is treated with sufficient liquid agglomerant to form a coagulum comprising reduced impurity coal.

  15. Project for laboratory study for removal of organic sulfur from coal. Quarterly technical progress report

    SciTech Connect

    Not Available

    1980-10-15

    The Gravimelt Process was extended to the desulfurization of ordinary mine-cleaned Kentucky No. 11 coal obtained from the Tennessee Valley Authority. Eight process runs were made resulting in reduction of the sulfur content from a starting 2.7 lbs S/10/sup 6/ Btu to a mean of 0.475 lbs S/10/sup 6/ Btu, (0.95 lbs SO/sub 2//10/sup 6/ Btu) for an average 82% sulfur reduction. The effect of utilization of molten sodium hydroxide alone vs molten mixed potassium and sodium hydroxide was investigated for this coal; sulfur reduction averaged 84% for the mixed melt and 78% for the use of sodium hydroxide alone. A double extraction with sodium hydroxide resulted in a reduction in total sulfur to 0.3 lbs S/10/sup 6/ Btu which is an 89% reduction. In a series of experiments, the melt was reused three times on fresh samples of coal, always giving the same amount of sulfur reduction. Extraction of the desulfurized Kentucky No. 11 coals with an additional dilute sulfuric acid wash reduced the ash content of the coal from 7.9% to a level of 0.3%, thus providing a solid hydrocarbon fuel similar in both ash and sulfur content to a medium grade fuel oil. Multiple experimentation on high ash Kentucky No. 9 sink coal demonstrated that water washing alone reduces the sum of sodium and potassium retained on the coal the the level of the starting input coal or to a level of approximately 1% total alkali metals. Thus, retention of alkali metals by Gravimelt treated coal will not be a problem.

  16. Appalachian Clean Coal Technology Consortium. Technical progress report, January 1--March 31, 1996

    SciTech Connect

    1996-05-23

    The Appalachian Clean Coal Technology Consortium has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies are conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model will be developed by West Virginia University. The research to be performed by the University of Kentucky has recently been defined as: A Study of Novel Approaches for Destabilization of Flotation Froth. Accomplishments to date of these three projects are presented in this report.

  17. In-plant testing of the floatex density separator for fine coal cleaning

    SciTech Connect

    Reed, S.R.; Riffey, R.; Honaker, R.; Mankosa, M.

    1995-08-01

    A recent study found the Floatex Density Separator to be very efficient at cleaning the coarse fraction (16x100 mesh) in a typical fine coal circuit feed while achieving a throughput capacity of 2-3 tph/ft{sup 2}. Additionally, total sulfur rejection was improved by 10% as compared to typical spiral performance on this same size fraction. Based on these findings, in-plant tests using an 18x18-inch Floatex Density Separator were conducted at the Galatia preparation plant in Southern Illinois. A statistically designed test program was carried out to optimize the Floatex operating conditions and to evaluate the unit capacity and efficiency. Simultaneous samples were collected from the Floatex and the existing coal spirals to obtain a comparison of the separation performance for each unit process.

  18. Research investigations in oil shale, tar sand, coal research, advanced exploratory process technology, and advanced fuels research: Volume 1 -- Base program. Final report, October 1986--September 1993

    SciTech Connect

    Smith, V.E.

    1994-05-01

    Numerous studies have been conducted in five principal areas: oil shale, tar sand, underground coal gasification, advanced process technology, and advanced fuels research. In subsequent years, underground coal gasification was broadened to be coal research, under which several research activities were conducted that related to coal processing. The most significant change occurred in 1989 when the agreement was redefined as a Base Program and a Jointly Sponsored Research Program (JSRP). Investigations were conducted under the Base Program to determine the physical and chemical properties of materials suitable for conversion to liquid and gaseous fuels, to test and evaluate processes and innovative concepts for such conversions, to monitor and determine environmental impacts related to development of commercial-sized operations, and to evaluate methods for mitigation of potential environmental impacts. This report is divided into two volumes: Volume 1 consists of 28 summaries that describe the principal research efforts conducted under the Base Program in five topic areas. Volume 2 describes tasks performed within the JSRP. Research conducted under this agreement has resulted in technology transfer of a variety of energy-related research information. A listing of related publications and presentations is given at the end of each research topic summary. More specific and detailed information is provided in the topical reports referenced in the related publications listings.

  19. Coal liquefaction and hydrogenation: Processes and equipment. (Latest citations from the US Patent database). Published Search

    SciTech Connect

    Not Available

    1993-07-01

    The bibliography contains citations of selected patents concerning methods, processes, and apparatus for coal liquefaction and hydrogenation. Included are patents for catalytic two-stage, catalytic single-step, fixed-bed, hydrogen-donor, internal heat transfer, and multi-phase processes. Topics also include catalyst production, catalyst recovery, desulfurization, pretreatment of coals, energy recovery processes, solvent product separation, hydrogenating gases, and pollution control. (Contains 250 citations and includes a subject term index and title list.)

  20. Dewatering: Coal and mineral processing. (Latest citations from the COMPENDEX database). Published Search

    SciTech Connect

    Not Available

    1993-05-01

    The bibliography contains citations concerning the technology of dewatering. Included is coverage of techniques, processes, and evaluations applied to coal processing, coal slurry preparation, ash treatments, and processing of other mineral ores. Mechanical devices, heating devices, filtering techniques, air drying, the use of surfactants and flocculants, and design techniques in dewatering systems are discussed. Dewatering of peats, sewage sludges, and industrial sludges are referenced in related bibliographies. (Contains 250 citations and includes a subject term index and title list.)

  1. Innovative process for concentration of fine particle coal slurries. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Rajchel, M.; Ehrlinger, H.P.; Harnett, D.; Fonseca, A.; Maurer, R.

    1997-05-01

    Williams Technologies, Inc. And Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be concentrated to greater than 60 weight percent and remixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project was to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology can enable Illinois coal producers and users to realize significant cost and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. Testing was also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back- filled, eliminating the need for tailings ponds. During the grant period, a laboratory-scale test apparatus (up to 3 GPM feed rate) was assembled and operated to demonstrate process performance over a range of feed temperatures and pressures. A dilute coal/water slurry from Consol, Inc.`s Rend Lake Preparation Plant was concentrated with the process to a maximum recorded solids loading of 61.9% solids by weight. Analytical results from the concentrate were evaluated by Destec Energy for suitability as an IGCC fuel.

  2. Synthesis of dimethyl ether and alternative fuels in the liquid phase from coal-derived synthesis gas. Task 2.2: Definition of preferred catalyst system; Task 2.3: Process variable scans on the preferred catalyst system; Task 2.4: Life-test on the preferred catalyst system

    SciTech Connect

    Bhatt, B.L.

    1992-09-01

    As part of the DOE-sponsored contract for the Synthesis of Dimethyl Ether (DME) and Alternative Fuels in the Liquid Phase from Coal- Derived Syngas, the single-step, slurry phase DME synthesis process was developed. The development involved screening of catalyst systems, process variable studies, and catalyst life studies in two 300 ml stirred autoclaves. As a spin-off of the Liquid Phase Methanol (LPMEOH*) process, the new process significantly improves the syngas conversion efficiency of the LPMEOH process. This improvement can be achieved by replacing a portion of methanol catalyst with a dehydration catalyst in the reactor, resulting in the product methanol being converted to DME, thus avoiding the thermodynamic equilibrium constraint of the methanol reaction. Overall, this increases syngas conversion per-pass. The selectivity and productivity of DME and methanol are affected by the catalyst system employed as well as operating conditions. A preferred catalyst system, consisting of a physical mixture of a methanol catalyst and a gamma alumina, was identified. An improvement of about 50% in methanol equivalent productivity was achieved compared to the LPMEOH process. Results from the process variable study indicate that higher pressure and CO{sub 2} removal benefit the process significantly. Limited life studies performed on the preferred catalyst system suggest somewhat higher than expected deactivation rate for the methanol catalyst. Several DME/methanol mixtures were measured for their key properties as transportation fuels. With small amounts of DME added, significant improvements in both flash points and Reid Vapor Pressure (RVP) were observed over the corresponding values of methanol alone.

  3. CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS FUELS

    SciTech Connect

    Dr. Kalyan Annamalai; Dr. John Sweeten; Dr. Sayeed Mukhtar

    2000-10-24

    The following are proposed activities for quarter 1 (6/15/00-9/14/00): (1) Finalize the allocation of funds within TAMU to co-principal investigators and the final task lists; (2) Acquire 3 D computer code for coal combustion and modify for cofiring Coal:Feedlot biomass and Coal:Litter biomass fuels; (3) Develop a simple one dimensional model for fixed bed gasifier cofired with coal:biomass fuels; and (4) Prepare the boiler burner for reburn tests with feedlot biomass fuels. The following were achieved During Quarter 5 (6/15/00-9/14/00): (1) Funds are being allocated to co-principal investigators; task list from Prof. Mukhtar has been received (Appendix A); (2) Order has been placed to acquire Pulverized Coal gasification and Combustion 3 D (PCGC-3) computer code for coal combustion and modify for cofiring Coal: Feedlot biomass and Coal: Litter biomass fuels. Reason for selecting this code is the availability of source code for modification to include biomass fuels; (3) A simplified one-dimensional model has been developed; however convergence had not yet been achieved; and (4) The length of the boiler burner has been increased to increase the residence time. A premixed propane burner has been installed to simulate coal combustion gases. First coal, as a reburn fuel will be used to generate base line data followed by methane, feedlot and litter biomass fuels.

  4. Low-Btu coal-gasification-process design report for Combustion Engineering/Gulf States Utilities coal-gasification demonstration plant. [Natural gas or No. 2 fuel oil to natural gas or No. 2 fuel oil or low Btu gas

    SciTech Connect

    Andrus, H E; Rebula, E; Thibeault, P R; Koucky, R W

    1982-06-01

    This report describes a coal gasification demonstration plant that was designed to retrofit an existing steam boiler. The design uses Combustion Engineering's air blown, atmospheric pressure, entrained flow coal gasification process to produce low-Btu gas and steam for Gulf States Utilities Nelson No. 3 boiler which is rated at a nominal 150 MW of electrical power. Following the retrofit, the boiler, originally designed to fire natural gas or No. 2 oil, will be able to achieve full load power output on natural gas, No. 2 oil, or low-Btu gas. The gasifier and the boiler are integrated, in that the steam generated in the gasifier is combined with steam from the boiler to produce full load. The original contract called for a complete process and mechanical design of the gasification plant. However, the contract was curtailed after the process design was completed, but before the mechanical design was started. Based on the well defined process, but limited mechanical design, a preliminary cost estimate for the installation was completed.

  5. Air toxic emissions from the combustion of coal: Identifying and quantifying hazardous air pollutants from US coals

    SciTech Connect

    Szpunar, C.B.

    1992-09-01

    This report addresses the key air toxic emissions likely to emanate from continued and expanded use of domestic coal. It identifies and quantifies those trace elements specified in the US 1990 Clean Air Act Amendments, by tabulating selected characterization data on various source coals by region, state, and rank. On the basis of measurements by various researchers, this report also identifies those organic compounds likely to be derived from the coal combustion process (although their formation is highly dependent on specific boiler configurations and operating conditions).

  6. Appalachian Clean Coal Technology Consortium. Final report, October 10, 1994--March 31, 1997

    SciTech Connect

    Yoon, R.H.; Parekh, B.K.; Meloy, T.

    1997-12-31

    The Appalachian Clean Coal Technology Consortium is a group comprised of representatives from the Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky Center for Applied Energy Research, that was formed to pursue research in areas related to the treatment and processing of fine coal. Each member performed research in their respective areas of expertise and the report contained herein encompasses the results that were obtained for the three major tasks that the Consortium undertook from October, 1994 through March, 1997. In the first task, conducted by Virginia Polytechnic Institute, novel methods (both mechanical and chemical) for dewatering fine coal were examined. In the second task, the Center for Applied Energy Research examined novel approaches for destabilization of [highly stable] flotation froths. And in the third task, West Virginia University developed physical and mathematical models for fine coal spirals. The Final Report is written in three distinctive chapters, each reflecting the individual member`s task report. Recommendations for further research in those areas investigated, as well as new lines of pursuit, are suggested.

  7. Developing clean fuels: Novel techniques for desulfurization

    NASA Astrophysics Data System (ADS)

    Nehlsen, James P.

    The removal of sulfur compounds from petroleum is crucial to producing clean burning fuels. Sulfur compounds poison emission control catalysts and are the source of acid rain. New federal regulations require the removal of sulfur in both gasoline and diesel to very low levels, forcing existing technologies to be pushed into inefficient operating regimes. New technology is required to efficiently produce low sulfur fuels. Two processes for the removal of sulfur compounds from petroleum have been developed: the removal of alkanethiols by heterogeneous reaction with metal oxides; and oxidative desulfurization of sulfides and thiophene by reaction with sulfuric acid. Alkanethiols, common in hydrotreated gasoline, can be selectively removed and recovered from a hydrocarbon stream by heterogeneous reaction with oxides of Pb, Hg(II), and Ba. The choice of reactive metal oxides may be predicted from simple thermodynamic considerations. The reaction is found to be autocatalytic, first order in water, and zero order in thiol in the presence of excess oxide. The thiols are recovered by reactive extraction with dilute oxidizing acid. The potential for using polymer membrane hydrogenation reactors (PEMHRs) to perform hydrogenation reactions such as hydrodesulfurization is explored by hydrogenating ketones and olefins over Pt and Au group metals. The dependence of reaction rate on current density suggests that the first hydrogen addition to the olefin is the rate limiting step, rather than the adsorption of hydrogen, for all of the metals tested. PEMHRs proved unsuccessful in hydrogenating sulfur compounds to perform HDS. For the removal of sulfides, a two-phase reactor is used in which concentrated sulfuric acid oxidizes aromatic and aliphatic sulfides present in a hydrocarbon solvent, generating sulfoxides and other sulfonated species. The polar oxidized species are extracted into the acid phase, effectively desulfurizing the hydrocarbon. A reaction scheme is proposed for this system and is justified with a thermodynamic analysis and an experimental determination of the reaction rate law.

  8. Combustion and fuel characterization of coal-water fuels

    SciTech Connect

    Chow, O.K.; Gralton, G.W.; Lachowicz, Y.V.; Laflesh, R.C.; Levasseur, A.A.; Liljedahl, G.N.

    1989-02-01

    This five-year research project was established to provide sufficient data on coal-water fuel (CWF) chemical, physical, and combustion properties to assess the potential for commercial firing in furnaces designed for gas or oil firing. Extensive laboratory testing was performed at bench-scale, pilot-scale (4 {times} 10{sup 6}Btu/hr) and commercial-scale (25 {times} 10{sup 6} to 50 {times} 10{sup 6}Btu/hr) on a cross-section of CWFs. Fuel performance characteristics were assessed with respect to coal properties, level of coal beneficiation, and slurry formulation. The performance of four generic burner designs was also assessed. Boiler performance design models were applied to analyze the impacts associated with conversion of seven different generic unit designs to CWF firing. Equipment modifications, operating limitations, and retrofit costs were determined for each design when utilizing several CWFs. Unit performance analyses showed significantly better load capacity for utility and industrial boilers as the CWF feed coal ash content is reduced to 5% or 2.6%. In general, utility units had more attractive capacity limits and retrofit costs than the industrial boilers and process heaters studied. Economic analyses indicated that conversion to CWF firing generally becomes feasible when differential fuel costs are above $1.00/10{sup 6}Btu. 60 figs., 24 tabs.

  9. Clean Coal Technology Demonstration Program: Program Update 2000

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2001-04-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  10. Clean Coal Technology Demonstration Program: Program Update 1998

    SciTech Connect

    Assistant Secretary for Fossil Energy

    1999-03-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  11. Clean Coal Technology Demonstration Program: Program Update 2001

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2002-07-30

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results. Also includes Power Plant Improvement Initiative Projects.

  12. HOMER CITY MULTISTREAM COAL CLEANING DEMONSTRATION: A PROGRESS REPORT

    EPA Science Inventory

    The report gives an overview of ongoing testing and evaluation of the Homer City Coal Cleaning Plant, built to enable the Homer City Power Complex to meet sulfur dioxide (SO2) emission levels mandated by the State of Pennsylvania and the U.S. Government. The plant was constructed...

  13. Fossil energy, clean coal technology, and FutureGen

    SciTech Connect

    Sarkus, T.A.

    2008-07-15

    Future fossil use will rely heavily on carbon sequestration. Clean coal technologies are being incorporated in the USA, including air pollution control, and will need to incorporate carbon capture and sequestration. The paper ends with an outline of the restructured FutureGen project. 7 figs.

  14. Advanced coal-fueled gas turbine systems

    SciTech Connect

    Not Available

    1991-09-01

    The combustion system discussed here incorporates a modular three- stage slagging combustor concept. Fuel-rich conditions inhibit NO{sub x} formation from fuel nitrogen in the first stage; also in the first stage, sulfur is captured with sorbent; coal ash and sulfated sorbent are removed from the combustion gases by inertial means in the second stage by the use of an impact separator and slagging cyclone separator in series. Final oxidation of the fuel-rich gases, and dilution to achieve the desired turbine inlet conditions are accomplished in the third stage, which is maintained sufficiently lean so that here, too, NO{sub x} formation is inhibited. The objective of this contract is to establish the technology required for subsequent commercial development and application by the private sector of utility-size direct coal-fueled gas turbines. Emissions from these units are to meet or be lower than the Environment Protection Agency's (EPA's) New Source Performance Standards (NSPS) for a pulverized coal-=fired steam turbine generator plant.

  15. Clean coal reference plants: Atmospheric CFB. Topical report, Task 1

    SciTech Connect

    Rubow, L.N.; Harvey, L.E.; Buchanan, T.L.; Carpenter, R.G.; Hyre, M.R.; Zaharchuk, R.

    1992-06-01

    The Clean Coal Technology Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the US energy marketplace with a number of advanced, more efficient and environmentally responsive coal-using technologies. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which correspond to the center`s areas of technology development, including atmospheric fluidized bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. A measure of success in the CCT program will be the commercial acceptance of the new technologies being demonstrated. The dissemination of project information to potential users is being accomplished by producing a series of reference plant designs which will provide the users a basis for the selection of technologies applicable to their future energy requirements. As a part of DOE`s monitoring and evaluation of the CCT Projects, Gilbert/Commonwealth (G/C) has been contracted to assist in this effort by producing the design of a commercial size Reference Plant, utilizing technologies developed in the CCT Program. This report, the first in a series, describes the design of a 400 MW electric power plant, utilizing an atmospheric pressure, circulating fluidized bed combustor (ACFB) similar to the one which was demonstrated at Colorado-Ute`s Nucla station, funded in Round 1 of the CCT Program. The intent of the reference plant design effort was to portray a commercial power plant with attributes considered important to the utility industry. The logical choice for the ACFB combustor was Pyropower since they supplied the ACFB for the Nucla Project.

  16. Techno-Economic Analysis of Scalable Coal-Based Fuel Cells

    SciTech Connect

    Chuang, Steven S. C.

    2014-08-31

    Researchers at The University of Akron (UA) have demonstrated the technical feasibility of a laboratory coal fuel cell that can economically convert high sulfur coal into electricity with near zero negative environmental impact. Scaling up this coal fuel cell technology to the megawatt scale for the nations electric power supply requires two key elements: (i) developing the manufacturing technology for the components of the coal-based fuel cell, and (ii) long term testing of a kW scale fuel cell pilot plant. This project was expected to develop a scalable coal fuel cell manufacturing process through testing, demonstrating the feasibility of building a large-scale coal fuel cell power plant. We have developed a reproducible tape casting technique for the mass production of the planner fuel cells. Low cost interconnect and cathode current collector material was identified and current collection was improved. In addition, this study has demonstrated that electrochemical oxidation of carbon can take place on the Ni anode surface and the CO and CO2 product produced can further react with carbon to initiate the secondary reactions. One important secondary reaction is the reaction of carbon with CO2 to produce CO. We found CO and carbon can be electrochemically oxidized simultaneously inside of the anode porous structure and on the surface of anode for producing electricity. Since CH4 produced from coal during high temperature injection of coal into the anode chamber can cause severe deactivation of Ni-anode, we have studied how CH4 can interact with CO2 to produce in the anode chamber. CO produced was found able to inhibit coking and allow the rate of anode deactivation to be decreased. An injection system was developed to inject the solid carbon and coal fuels without bringing air into the anode chamber. Five planner fuel cells connected in a series configuration and tested. Extensive studies on the planner fuels and stack revealed that the planner fuel cell stack is not suitable for operation with carbon and coal fuels due to lack of mechanical strength and difficulty in sealing. We have developed scalable processes for manufacturing of process for planner and tubular cells. Our studies suggested that tubular cell stack could be the only option for scaling up the coal-based fuel cell. Although the direct feeding of coal into fuel cell can significantly simplify the fuel cell system, the durability of the fuel cell needs to be further improved before scaling up. We are developing a tubular fuel cell stack with a coal injection and a CO2 recycling unit.

  17. [Alternative fuel vehicles for clean cities]. Final report from the City of Philadelphia Managing Director`s Office

    SciTech Connect

    Hadalski, J.M.

    1995-09-30

    The City of Philadelphia was awarded a grant for the ``development of a Public Information Component for the Clean Cities Program involving alternative fuels usage within the city of Philadelphia and the surrounding counties in the Philadelphia region``. During the summer of 1993, it was felt that the public needed considerable information on the costs, benefits, emission data, conversion information, and infrastructure requirements. Embodied in the 1993 proposal was the notion that a model could be developed within some type of structure charged with the tasks of market introduction of alternative fuels in the Greater Philadelphia area in a concerted, comprehensive way. As originally envisioned, in executing this grant, the City had several objectives in mind. Among these were the following: the organizing of various media events to showcase alternative fuels usage; (2) to begin a networking process with fleet managers in the area; (3) to provide sources of information to fleet managers and others interested in, and concerned with the conversion to alternative fuels; (4) documentation on research and analysis associated with alternative fuels.

  18. Process for electrochemically gasifying coal using electromagnetism

    DOEpatents

    Botts, Thomas E. (Markham, VA); Powell, James R. (Shoreham, NY)

    1987-01-01

    A process for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution.

  19. Iron catalyzed coal liquefaction process

    DOEpatents

    Garg, Diwakar (Macungie, PA); Givens, Edwin N. (Bethlehem, PA)

    1983-01-01

    A process is described for the solvent refining of coal into a gas product, a liquid product and a normally solid dissolved product. Particulate coal and a unique co-catalyst system are suspended in a coal solvent and processed in a coal liquefaction reactor, preferably an ebullated bed reactor. The co-catalyst system comprises a combination of a stoichiometric excess of iron oxide and pyrite which reduce predominantly to active iron sulfide catalysts in the reaction zone. This catalyst system results in increased catalytic activity with attendant improved coal conversion and enhanced oil product distribution as well as reduced sulfide effluent. Iron oxide is used in a stoichiometric excess of that required to react with sulfur indigenous to the feed coal and that produced during reduction of the pyrite catalyst to iron sulfide.

  20. Chemicals from coal

    SciTech Connect

    Harold A. Wittcoff; Bryan G. Reuben; Jeffrey S. Plotkin

    2004-12-01

    This chapter contains sections titled: Chemicals from Coke Oven Distillate; The Fischer-Tropsch Reaction; Coal Hydrogenation; Substitute Natural Gas (SNG); Synthesis Gas Technology; Calcium Carbide; Coal and the Environment; and Notes and References

  1. Material response from Mach 0. 3 burner rig combustion of a coal-oil mixture. [40 wt % micron size coal in No. 2 fuel oil

    SciTech Connect

    Santoro, G.J.; Calfo, F.D.; Kohl, F.J.

    1981-06-01

    Wedge-shaped specimens were exposed to the combustion gases of a Mach 0.3 burner rig fueled with a mixture of 40 weight percent micron-size coal particles dispersed in No. 2 fuel oil. Exposure temperature was about 900/sup 0/C and the test duration was about 44 one-hour cycles. The alloys tested were the nickel-base superalloys, IN-100, U-700 and IN-792, and the cobalt-base superalloy, Mar-M509. The deposits on the specimens were analyzed and the extent of corrosion/erosion was measured. The chemical compositions of the deposits were compared with the predictions from an equilibrium thermodynamic analysis. The experimental results were in very good agreement with the predictions.

  2. Innovative Clean Coal Technologies (ICCT): Demonstration of innovative applications of technology for cost reductions to the CT-121 FGD process. Quarterly report No. 8, January--March 1992

    SciTech Connect

    Not Available

    1992-05-15

    The objective of this project is to demonstrate on a commercial scale several innovative applications of cost-reducing technology to the Chiyoda Thoroughbred-121 (CT-121) process. CT-121 is a second generation flue gas desulfurization (FGD) process which is considered by the Electric Power Research Institute (EPRI) and Southern Company Services (SCS) to be one of the most reliable and lowest cost FGD options for high-sulfur coal-fired utility boiler applications. Demonstrations of the innovative design approaches will further reduce the cost and provide a clear advantage to CT121 relative to competing technology.

  3. Innovative Clean Coal Technology (ICCT): Demonstration of innovative applications of technology for cost reductions to the CT-121 FGD process. Quarterly report No. 7, October--December 1991

    SciTech Connect

    Not Available

    1992-02-15

    The objective of this project is to demonstrate on a commercial scale several innovative applications of cost-reducing technology to the Chiyoda Thoroughbred-121 (CT-121) process. CT-121 is a second generation flue gas desulfurization (FGD) process which is considered by the Electric Power Research Institute (EPRI) and Southern Company Services (SCS) to be one of the most reliable and lowest cost FGD options for high-sulfur coal-fired utility boiler applications. Demonstrations of the innovative design approaches will further reduce the cost and provide a clear advantage to CT121 relative to competing technology.

  4. PRODUCTION OF CARBON PRODUCTS USING A COAL EXTRACTION PROCESS

    SciTech Connect

    Dady Dadyburjor; Philip R. Biedler; Chong Chen; L. Mitchell Clendenin; Manoj Katakdaunde; Elliot B. Kennel; Nathan D. King; Liviu Magean; Peter G. Stansberry; Alfred H. Stiller; John W. Zondlo

    2004-08-31

    This Department of Energy National Energy Technology Laboratory sponsored project developed carbon products, using mildly hydrogenated solvents to extract the organic portion of coal to create synthetic pitches, cokes, carbon foam and carbon fibers. The focus of this effort was on development of lower cost solvents, milder hydrogenation conditions and improved yield in order to enable practical production of these products. This technology is needed because of the long-term decline in production of domestic feedstocks such as petroleum pitch and coal tar pitch. Currently, carbon products represents a market of roughly 5 million tons domestically, and 19 million tons worldwide. Carbon products are mainly derived from feedstocks such as petroleum pitch and coal tar pitch. The domestic supply of petroleum pitch is declining because of the rising price of liquid fuels, which has caused US refineries to maximize liquid fuel production. As a consequence, the long term trend has a decline in production of petroleum pitch over the past 20 years. The production of coal tar pitch, as in the case of petroleum pitch, has likewise declined significantly over the past two decades. Coal tar pitch is a byproduct of metallurgical grade coke (metcoke) production. In this industry, modern metcoke facilities are recycling coal tar as fuel in order to enhance energy efficiency and minimize environmental emissions. Metcoke production itself is dependent upon the production requirements for domestic steel. Hence, several metcoke ovens have been decommissioned over the past two decades and have not been replaced. As a consequence sources of coal tar are being taken off line and are not being replaced. The long-term trend is a reduction in coal tar pitch production. Thus import of feedstocks, mainly from Eastern Europe and China, is on the rise despite the relatively large transportation cost. To reverse this trend, a new process for producing carbon products is needed. The process must be economically competitive with current processes, and yet be environmentally friendly as well. The solvent extraction process developed uses mild hydrogenation of low cost oils to create powerful solvents that can dissolve the organic portion of coal. The insoluble portion, consisting mainly of mineral matter and fixed carbon, is removed via centrifugation or filtration, leaving a liquid solution of coal chemicals and solvent. This solution can be further refined via distillation to meet specifications for products such as synthetic pitches, cokes, carbon foam and fibers. The most economical process recycles 85% of the solvent, which itself is obtained as a low-cost byproduct from industrial processes such as coal tar or petroleum refining. Alternatively, processes have been developed that can recycle 100% of the solvent, avoiding any need for products derived from petroleum or coal tar.

  5. Innovative Clean Coal Technology (ICCT). 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of Nitrogen Oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, first quarter 1996

    SciTech Connect

    1998-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. The project provides a stepwise evaluation of the following NO{sub x} reduction technologies: Advanced overfire air (AOFA), Low NO{sub x} burners (LNB), LNB with AOFA, and advanced digital controls and optimization strategies. The project has completed the baseline, AOFA, LNB, and LNB+AOFA test segments, fulfilling all testing originally proposed to DOE. Phase 4 of the project, demonstration of advanced control/optimization methodologies for NO{sub x} abatement, is now in progress.

  6. DEVELOPMENT AND DEMONSTRATION OF INTEGRATED CARBON RECOVERY SYSTEMS FROM FINE COAL PROCESSING WASTE

    SciTech Connect

    Y.P. Chugh; D. Patil; A. Patwardhan; R.Q. Honaker; B.K. Parekh; D. Tao; Latif Khan

    2000-07-01

    The project involves the development of an efficient, environmentally friendly system for the economical recovery of carbon from fine-coal refuse ponds. The project will be conducted in two phases. Phase I was involved in the development and evaluation of process equipment and techniques to be used in carbon recovery, product dewatering and reconstitution, and refuse management. Phase II will integrate the various units into a continuously operating circuit that will be demonstrated at a site selected based on the results presented in this study.

  7. Healy clean coal project. Quarterly technical progress report No. 4, October--December 1991

    SciTech Connect

    Not Available

    1992-03-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and a heat recovery system with both high and low temperature emission control processes. Resulting emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better than the federal New Source Performance Standards. (VC)

  8. Appalachian clean coal technology consortium. Quarterly report, July 1, 1995--September 30, 1995

    SciTech Connect

    1995-11-20

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies are being conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model will be developed by West Virginia University. The most promising approach to improving spiral separation efficiency is through extensive computer modeling of fluid and solids flow in the various operating regions of the spiral. Accomplishments for these two tasks are described.

  9. Process for treating moisture laden coal fines

    DOEpatents

    Davis, Burl E. (New Kensington, PA); Henry, Raymond M. (Gibsonia, PA); Trivett, Gordon S. (South Surrey, CA); Albaugh, Edgar W. (Birmingham, AL)

    1993-01-01

    A process is provided for making a free flowing granular product from moisture laden caked coal fines, such as wet cake, by mixing a water immiscible substance, such as oil, with the caked coal, preferably under low shear forces for a period of time sufficient to produce a plurality of free flowing granules. Each granule is preferably comprised of a dry appearing admixture of one or more coal particle, 2-50% by weight water and the water immiscible substance.

  10. Test and evaluate the tri-gas low-Btu coal-gasification process. Final report, October 21, 1977-October 31, 1980

    SciTech Connect

    Zabetakis, M.G.

    1980-12-01

    This report describes the continuation of work done to develop the BCR TRI-GAS multiple fluidized-bed gasification process. The objective is the gasification of all ranks of coals with the only product being a clean, low-Btu fuel gas. Design and construction of a 100 lb/h process and equipment development unit (PEDU) was completed on the previous contract. The process consists of three fluid-bed reactors in series, each having a specific function: Stage 1 - pretreatment; Stage 2- - gasification; Stage 3 - maximization of carbon utilization. Under the present contract, 59 PEDU tests have been conducted. A number of these were single-stage tests, mostly in Stage 1; however, integrated PEDU tests were conducted with a western coal (Rosebud) and two eastern coals (Illinois No. 6 and Pittsburgh seam). Both Rosebud and Pittsburgh seam coals were gasified with the PEDU operating in the design mode. Operation with Illinois No. 6 seam coal was also very promising; however, time limitations precluded further testing with this coal. One of the crucial tasks was to operate the Stage 1 reactor to pretreat and devolatilize caking coals. By adding a small amount of air to the fluidizing gas, the caking properties of the coal can be eliminated. However, it was also desirable to release a high percentage of the volatile matter from the coal in this vessel. To accomplish this, the reactor had to be operated above the agglomerating temperature of caking coals. By maintaining a low ratio of fresh to treated coal, this objective was achieved. Both Illinois No. 6 and Pittsburgh seam coals were treated at temperatures of 800 to 900 F without agglomerating in the vessel.

  11. Bi-flow rotary kiln coal gasification process

    SciTech Connect

    Garside, P.G.

    1983-02-22

    A process is disclosed for gasifying solid coal particles in a rotary kiln that produces simultaneously and continuously two distinctly different fuel gas streams from the opposite ends of a single kiln. A relatively low temperature gas is discharged from the solids inlet end of the kiln, which contains substantially all tars produced by the process. A second of the gas streams is discharged from the solids discharge end of the kiln at approximately 1,900* F. And substantially tar-free. Heat is recovered from this tar-free gas after only a simple cleaning of particulate matter, as may be provided by a cyclone separator. The discharge of gas out the solids inlet end of the kiln and the gas discharged out the solids discharge end of the kiln, is adjustably proportioned relative to each other so that at least some high temperature tar-free gas will mix inside the kiln with the lower temperature tar-containing gas, in an amount sufficient to keep such mixed gases at a temperature high enough to avoid the tars condensing on equipment surfaces. Several process parameters are disclosed for adjusting the proportion of the gas flows out each end of the kiln to maintain the aforesaid condition of both gas streams.

  12. Method of extracting coal from a coal refuse pile

    DOEpatents

    Yavorsky, Paul M. (Monongahela, PA)

    1991-01-01

    A method of extracting coal from a coal refuse pile comprises soaking the coal refuse pile with an aqueous alkali solution and distributing an oxygen-containing gas throughout the coal refuse pile for a time period sufficient to effect oxidation of coal contained in the coal refuse pile. The method further comprises leaching the coal refuse pile with an aqueous alkali solution to solubilize and extract the oxidized coal as alkali salts of humic acids and collecting the resulting solution containing the alkali salts of humic acids. Calcium hydroxide may be added to the solution of alkali salts of humic acid to form precipitated humates useable as a low-ash, low-sulfur solid fuel.

  13. Coal liquefaction process with enhanced process solvent

    DOEpatents

    Givens, Edwin N. (Bethlehem, PA); Kang, Dohee (Macungie, PA)

    1984-01-01

    In an improved coal liquefaction process, including a critical solvent deashing stage, high value product recovery is improved and enhanced process-derived solvent is provided by recycling second separator underflow in the critical solvent deashing stage to the coal slurry mix, for inclusion in the process solvent pool.

  14. Integrating catalytic coal gasifiers with solid oxide fuel cells

    SciTech Connect

    Siefert, N.; Shamsi, A.; Shekhawat, D.; Berry, D.

    2010-01-01

    A review was conducted for coal gasification technologies that integrate with solid oxide fuel cells (SOFC) to achieve system efficiencies near 60% while capturing and sequestering >90% of the carbon dioxide [1-2]. The overall system efficiency can reach 60% when a) the coal gasifier produces a syngas with a methane composition of roughly 25% on a dry volume basis, b) the carbon dioxide is separated from the methane-rich synthesis gas, c) the methane-rich syngas is sent to a SOFC, and d) the off-gases from the SOFC are recycled back to coal gasifier. The thermodynamics of this process will be reviewed and compared to conventional processes in order to highlight where available work (i.e. exergy) is lost in entrained-flow, high-temperature gasification, and where exergy is lost in hydrogen oxidation within the SOFC. The main advantage of steam gasification of coal to methane and carbon dioxide is that the amount of exergy consumed in the gasifier is small compared to conventional, high temperature, oxygen-blown gasifiers. However, the goal of limiting the amount of exergy destruction in the gasifier has the effect of limiting the rates of chemical reactions. Thus, one of the main advantages of steam gasification leads to one of its main problems: slow reaction kinetics. While conventional entrained-flow, high-temperature gasifiers consume a sizable portion of the available work in the coal oxidation, the consumed exergy speeds up the rates of reactions. And while the rates of steam gasification reactions can be increased through the use of catalysts, only a few catalysts can meet cost requirements because there is often significant deactivation due to chemical reactions between the inorganic species in the coal and the catalyst. Previous research into increasing the kinetics of steam gasification will be reviewed. The goal of this paper is to highlight both the challenges and advantages of integrating catalytic coal gasifiers with SOFCs.

  15. Combustion studies of coal-derived solid fuels. Part IV. Correlation of ignition temperatures from thermogravimetry and free-floating experiments

    USGS Publications Warehouse

    Rostam-Abadi, M.; DeBarr, J.A.; Chen, W.T.

    1992-01-01

    The usefulness of TG as an efficient and practical method to characterize the combustion properties of fuels used in large-scale combustors is of considerable interest. Relative ignition temperatures of a lignite, an anthracite, a bituminous coal and three chars derived from this coal were measured by a free-floating technique. These temperatures were correlated with those estimated from TG burning profiles of the fuels. ?? 1992.

  16. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Hunsacker, Isaac; Li, Suhui; Kelly, Kerry; Puntai, Naveen; Reid, Charles; Schurtz, Randy

    2011-09-30

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation. Highlights of this work include: ???¢???????¢ Verification and validation activities performed with the Arches coal gasification simulation tool (Subtask 4.1). The simulation tool was expanded to handle multiphase flow, and the various submodels required for coal gasification were implemented. Several aspects of the coal gasification model were continually improved, including the numerical behavior of the multiphase model, the direct quadrature method of moments (DQMOM) and the gas-phase combustion model, as well as the parallel scalability of the simulation tool. Validation activities included exploration of several novel statistical concepts applied to constructing surrogate models for expensive functions, all extremely useful in the validation process. Several input variables were investigated, and four were of primary importance, particularly the activation energy of the high-temperature devolatilization reaction (E2). ???¢???????¢ The development of a one-dimensional turbulence (ODT) model and associated validation activities; the exploration of principal component analysis (PCA) for use in developing combustion models; and the development of interfaces to enable the use of these models (Subtask 4.2). ???¢???????¢ The identification of data for verification of the Reverse Monte Carlo ray tracing (RMCRT) radiation algorithm (Subtask 4.3). This data includes analytical solutions to idealized scenarios as well as pseudo-exact solutions from well-accepted numerical benchmark cases. The RMCRT algorithm has proven to be an accurate way to solve for radiation under gasification conditions. This algorithm has demonstrated convergence with an increase in number of rays traced, and has been implemented into the ARCHES code. ???¢???????¢ The use of the Pressurized Flat-Flame Burner (PFFB) to study pyrolysis and CO2 gasification of four coals; the development of a model for coal swelling; and the study of soot formation from a coal tar surrogate with he PFFB (Subtask 4.4). ???¢???????¢ The study of the char-slag transition for three different coals, focusing on the morphology of the partly converted material and associated density and internal surface area. The results indicate that at conversions higher than roughly 95%, the material is completely coalesced, resulting in limited accessibility of the remaining carbon (Subtask 4.5). ???¢???????¢ The development, operation, and preliminary results from the University of Utah???¢????????s pilot-scale entrained-flow coal gasifier.

  17. Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

    2012-03-31

    This final report describes work conducted for the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL) on development of an efficient membrane process to capture carbon dioxide (CO{sub 2}) from power plant flue gas (award number DE-NT0005312). The primary goal of this research program was to demonstrate, in a field test, the ability of a membrane process to capture up to 90% of CO{sub 2} in coal-fired flue gas, and to evaluate the potential of a full-scale version of the process to perform this separation with less than a 35% increase in the levelized cost of electricity (LCOE). Membrane Technology and Research (MTR) conducted this project in collaboration with Arizona Public Services (APS), who hosted a membrane field test at their Cholla coal-fired power plant, and the Electric Power Research Institute (EPRI) and WorleyParsons (WP), who performed a comparative cost analysis of the proposed membrane CO{sub 2} capture process. The work conducted for this project included membrane and module development, slipstream testing of commercial-sized modules with natural gas and coal-fired flue gas, process design optimization, and a detailed systems and cost analysis of a membrane retrofit to a commercial power plant. The Polaris? membrane developed over a number of years by MTR represents a step-change improvement in CO{sub 2} permeance compared to previous commercial CO{sub 2}-selective membranes. During this project, membrane optimization work resulted in a further doubling of the CO{sub 2} permeance of Polaris membrane while maintaining the CO{sub 2}/N{sub 2} selectivity. This is an important accomplishment because increased CO{sub 2} permeance directly impacts the membrane skid cost and footprint: a doubling of CO{sub 2} permeance halves the skid cost and footprint. In addition to providing high CO{sub 2} permeance, flue gas CO{sub 2} capture membranes must be stable in the presence of contaminants including SO{sub 2}. Laboratory tests showed no degradation in Polaris membrane performance during two months of continuous operation in a simulated flue gas environment containing up to 1,000 ppm SO{sub 2}. A successful slipstream field test at the APS Cholla power plant was conducted with commercialsize Polaris modules during this project. This field test is the first demonstration of stable performance by commercial-sized membrane modules treating actual coal-fired power plant flue gas. Process design studies show that selective recycle of CO{sub 2} using a countercurrent membrane module with air as a sweep stream can double the concentration of CO{sub 2} in coal flue gas with little energy input. This pre-concentration of CO{sub 2} by the sweep membrane reduces the minimum energy of CO{sub 2} separation in the capture unit by up to 40% for coal flue gas. Variations of this design may be even more promising for CO{sub 2} capture from NGCC flue gas, in which the CO{sub 2} concentration can be increased from 4% to 20% by selective sweep recycle. EPRI and WP conducted a systems and cost analysis of a base case MTR membrane CO{sub 2} capture system retrofitted to the AEP Conesville Unit 5 boiler. Some of the key findings from this study and a sensitivity analysis performed by MTR include: The MTR membrane process can capture 90% of the CO{sub 2} in coal flue gas and produce high-purity CO{sub 2} (>99%) ready for sequestration. CO{sub 2} recycle to the boiler appears feasible with minimal impact on boiler performance; however, further study by a boiler OEM is recommended. For a membrane process built today using a combination of slight feed compression, permeate vacuum, and current compression equipment costs, the membrane capture process can be competitive with the base case MEA process at 90% CO{sub 2} capture from a coal-fired power plant. The incremental LCOE for the base case membrane process is about equal to that of a base case MEA process, within the uncertainty in the analysis. With advanced membranes (5,000 gpu for CO{sub 2} and 50 for CO{sub 2}/N{sub 2}), operating with no feed compression and l

  18. Novel Fuel Cells for Coal Based Systems

    SciTech Connect

    Thomas Tao

    2011-12-31

    The goal of this project was to acquire experimental data required to assess the feasibility of a Direct Coal power plant based upon an Electrochemical Looping (ECL) of Liquid Tin Anode Solid Oxide Fuel Cell (LTA-SOFC). The objective of Phase 1 was to experimentally characterize the interaction between the tin anode, coal fuel and cell component electrolyte, the fate of coal contaminants in a molten tin reactor (via chemistry) and their impact upon the YSZ electrolyte (via electrochemistry). The results of this work will provided the basis for further study in Phase 2. The objective of Phase 2 was to extend the study of coal impurities impact on fuel cell components other than electrolyte, more specifically to the anode current collector which is made of an electrically conducting ceramic jacket and broad based coal tin reduction. This work provided a basic proof-of-concept feasibility demonstration of the direct coal concept.

  19. Fuel ethanol production from crop residues and processing byproducts

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In 2007, the production of fuel ethanol from corn starch reached 6.5 billion gallons in the U.S.A. Various crop residues such as corn stover, wheat straw, and barley straw, and crop processing byproducts such as corn fiber and rice hulls can serve as low-cost lignocellulosic feedstocks for conversi...

  20. FUEL ETHANOL PRODUCTION FROM AGRICULTURAL RESIDUES AND PROCESSING BYPRODUCTS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In 2005, the production of fuel ethanol from corn starch reached 4.5 billion gallons in the U.S. Various agricultural residues such as corn stover and wheat straw, and agricultural processing byproducts such as corn fiber and rice hulls, can serve as low-cost lignocellulosic feedstocks for conversi...

  1. Laboratory scale studies of Pd/y-Al2O3 sorbents for the removal of trace contaminents from coal-derived fuel gas at elevated temperatures

    SciTech Connect

    Rupp, Erik C.; Granite, Evan J.; Stanko, Dennis C.

    2010-12-31

    The Integrated Gasification Combined Cycle (IGCC) is a promising technology for the use of coal in a clean and efficient manner. In order to maintain the overall efficiency of the IGCC process, it is necessary to clean the fuel gas of contaminants (sulfur, trace compounds) at warm (150-540 C) to hot (>540 C) temperatures. Current technologies for trace contaminant (such as mercury) removal, primarily activated carbon based sorbents, begin to lose effectiveness above 100 C, creating the need to develop sorbents effective at elevated temperatures. As trace elements are of particular environmental concern, previous work by this group has focused on the development of a Pd/{gamma}-Al{sub 2}O{sub 3} sorbent for Hg removal. This paper extends the research to Se (as hydrogen selenide, H{sub 2}Se), As (as arsine, AsH{sub 3}), and P (as phosphine, PH{sub 3}) which thermodynamic studies indicate are present as gaseous species under gasification conditions. Experiments performed under ambient conditions in He on 20 wt.% Pd/{gamma}-Al{sub 2}O{sub 3} indicate the sorbent can remove the target contaminants. Further work is performed using a 5 wt.% Pd/{gamma}-Al{sub 2}O{sub 3} sorbent in a simulated fuel gas (H{sub 2}, CO, CO{sub 2}, N{sub 2} and H{sub 2}S) in both single and multiple contaminant atmospheres to gauge sorbent performance characteristics. The impact of H{sub 2}O, Hg and temperature on sorbent performance is explored.

  2. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.; Raghavan, J.K.; Smit, F.J.; Jha, M.C.

    1991-11-21

    The objective of this study is to develop technology that permits the practical and economic preparation, storage, handling, and transportation of coal pellets, which can be reslurried into Coal water fuels (CWF) suitable for firing in small- and medium-size commercial and industrial boilers, furnaces, and engines. The project includes preparing coal pellets and capsules from wet filter cake that can be economically stored, handled, transported, and reslurried into a CWF that can be suitably atomized and fired at the user site. The wet cakes studied were prepared from ultra-fine (95% -325 mesh) coal beneficiated by advanced froth-flotation techniques. The coals studied included two eastern bituminous coals, one from Virginia (Elkhorn) and one from Illinois (Illinois No. 6) and one western bituminous coal from Utah (Sky Line coal).

  3. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-03-17

    The objective of this study is to develop technology that permits the practical and economic preparation, storage, handling, and transportation of coal pellets, which can be reslurried into Coal water fuels (CWF) suitable for firing in small- and medium-size commercial and industrial boilers, furnaces, and engines. The project includes preparing coal pellets and capsules from wet filter cake that can be economically stored, handled, transported, and reslurried into a CWF that can be suitably atomized and fired at the user site. The wet cakes studied were prepared from ultra-fine (95% -325 mesh) coal beneficiated by advanced froth-flotation techniques. The coals studied included two eastern bituminous coals, one from Virginia (Elkhorn) and one from Illinois (Illinois No. 6) and one western bituminous coal from Utah (Sky Line coal).

  4. POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: ENVIRONMENTAL EVALUATION OF COAL GASIFICATION SCREENING TESTS

    EPA Science Inventory

    The report gives results of an environmental evaluation of 38 screening test runs using a laboratory-scale, fixed-bed coal gasifier to study pollutants generated during the gasification of various coals. Pollutants were identified and quantitative analyses performed for tars, aqu...

  5. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-06-09

    Work in this quarter focused on completing (1) the final batch of pilot-scale disk pellets, (2) storage, handling, and transportation evaluation, (3) pellet reslurrying and atomization studies, and (4) cost estimation for pellet and slurry production. Disk pelletization of Elkhorn coal was completed this quarter. Pellets were approximately 1/2- to 3/4-in. in diameter. Pellets, after thermal curing were strong and durable and exceeded the pellet acceptance criteria. Storage and handling tests indicate a strong, durable pellet can be prepared from all coals, and these pellets (with the appropriate binder) can withstand outdoor, exposed storage for at least 4 weeks. Pellets in unexposed storage show no deterioration in pellet properties. Real and simulated transportation tests indicate truck transportation should generate less than 5 percent fines during transport. Continuous reslurrying testing and subsequent atomization evaluation were performed this quarter in association with University of Alabama and Jim Walter Resources. Four different slurries of approximately 55-percent-solids with viscosities below 500 cP (at 100 sec{sup {minus}1}) were prepared. Both continuous pellet-to-slurry production and atomization testing was successfully demonstrated. Finally, an in depth evaluation of the cost to prepare pellets, transport, handle, store, and convert the pellet into Coal Water Fuel (CWF) slurries was completed. Cost of the pellet-CWF option are compared with the cost to directly convert clean coal filter cake into slurry and transport, handle and store it at the user site. Findings indicate that in many circumstances, the pellet-CWF option would be the preferred choice. The decision depends on the plant size and transportation distance, and to a lesser degree on the pelletization technique and the coal selected.

  6. Comparative analysis of the production costs and life-cycle GHG emissions of FT liquid fuels from coal and natural gas

    SciTech Connect

    Paulina Jaramillo; W. Michael Griffin; H. Scott Matthews

    2008-10-15

    Liquid transportation fuels derived from coal and natural gas could help the United States reduce its dependence on petroleum. The fuels could be produced domestically or imported from fossil fuel-rich countries. The goal of this paper is to determine the life-cycle GHG emissions of coal- and natural gas-based Fischer-Tropsch (FT) liquids, as well as to compare production costs. The results show that the use of coal- or natural gas-based FT liquids will likely lead to significant increases in greenhouse gas (GHG) emissions compared to petroleum-based fuels. In a best-case scenario, coal- or natural gas-based FT-liquids have emissions only comparable to petroleum-based fuels. In addition, the economic advantages of gas-to-liquid (GTL) fuels are not obvious: there is a narrow range of petroleum and natural gas prices at which GTL fuels would be competitive with petroleum-based fuels. CTL fuels are generally cheaper than petroleum-based fuels. However, recent reports suggest there is uncertainty about the availability of economically viable coal resources in the United States. If the U.S. has a goal of increasing its energy security, and at the same time significantly reducing its GHG emissions, neither CTL nor GTL consumption seem a reasonable path to follow. 28 refs., 2 figs., 4 tabs.

  7. Critical material and process issues for CO{sub 2} separation from coal-powered plants

    SciTech Connect

    Liu, W.; King, D.; Liu, J.; Johnson, B.; Wang, Y.; Yang, Z.G.

    2009-04-15

    Concentrating CO{sub 2} from the dilute coal combustion or gasification gas stream to a level suitable for sequestration purposes represents a major cost factor to curtail CO{sub 2} emissions by capture and sequestration. This paper provides a short review of CO{sub 2} capture incentives, current separation processes, and research progress of various new technologies. Scientifically, CO{sub 2} can be separated from a gas mixture by all the methods reviewed in this work: distillation, absorption, adsorption, gas/solid reaction, membrane, electrochemical pump, hydrate formation, etc. The challenge lies in practical feasibility and ultimately the cost. Important material issues and their impacts to the process viability will be discussed.

  8. Preliminary investigation of the effects of coal-water slurry fuels on the combustion in GE coal fueled diesel engine (Task 1. 1. 2. 2. 1, Fuels)

    SciTech Connect

    Not Available

    1990-06-01

    In prior work with the coal fired diesel research engine, a necessity to determine the sensitivity of the engine to a wider range of fuels was resolved and included in the R and D Test Plan submitted on 2/9/89. In general, the economic viability and universal acceptance of the commercial engine will be a factor of its ability to tolerate the widest range of source fuels with minimal fuel beneficiation. As detailed in the R and D Test Plan, a preliminary investigation on the effects of coal-water slurry (CWS) fuels on the combustion in a GE single cylinder test engine was conducted. The following conclusions are obtained from this investigation. All the test CWS fuels were successfully burned in the GE engine combustion system. They include: 3 to 15 microns mean particle size; 0.7 to 2.8% ash level; KY Blue Gem and PA Mariana bituminous coal, WY Kemmer and Spring Creek Sub-Bituminous coal; coal beneficiated with physical and chemical processes; two kinds of additives for OTISCA CWS; and burnout is not effected by ash or particle size within the test range. For each kind of CWS fuel, the detail design parameters of the fuel injection system has to be compatible. With sufficiently high fuel injection pressure, the 3 micron mean particle size OTISCA fuel burns faster than the 5 micron ones. For OTISCA fuel, the burn rate using Ammonium Lignosulfonate as additive is faster than using Ammonium Condensed Naphthalene Sulfonate. Appendices contain data on heat release, fuel characterization reports from two laboratories, general engine test data, and particulate size distribution. 3 refs.

  9. Final report spent nuclear fuel retrieval system primary cleaning development testing

    SciTech Connect

    Ketner, G.L.; Meeuwsen, P.V.

    1997-09-01

    Developmental testing of the primary cleaning station for spent nuclear fuel (SNF) and canisters is reported. A primary clean machine will be used to remove the gross sludge from canisters and fuel while maintaining water quality in the downstream process area. To facilitate SNF separation from canisters and minimize the impact to water quality, all canisters will be subjected to mechanical agitation and flushing with the Primary Clean Station. The Primary Clean Station consists of an outer containment box with an internally mounted, perforated wash basket. A single canister containing up to 14 fuel assemblies will be loaded into the wash basket, the confinement box lid closed, and the wash basket rotated for a fixed cycle time. During this cycle, basin water will be flushed through the wash basket and containment box to remove and entrain the sludge and carry it out of the box. Primary cleaning tests were performed to provide information concerning the removal of sludge from the fuel assemblies while in the basin canisters. The testing was also used to determine if additional fuel cleaning is required outside of the fuel canisters. Hydraulic performance and water demand requirements of the cleaning station were also evaluated. Thirty tests are reported in this document. Tests demonstrated that sludge can be dislodged and suspended sufficiently to remove it from the canister. Examination of fuel elements after cleaning suggested that more than 95% of the exposed fuel surfaces were cleaned so that no visual evidence of remained. As a result of testing, recommendations are made for the cleaning cycle. 3 refs., 16 figs., 4 tabs.

  10. CONCEPTUAL STUDIES OF A FUEL-FLEXIBLE LOW-SWIRL COMBUSTION SYSTEM FOR THE GAS TURBINE IN CLEAN COAL POWER PLANTS

    SciTech Connect

    Smith, K.O.; Littlejohn, David; Therkelsen, Peter; Cheng, Robert K.; Ali, S.

    2009-11-30

    This paper reports the results of preliminary analyses that show the feasibility of developing a fuel flexible (natural gas, syngas and high-hydrogen fuel) combustion system for IGCC gas turbines. Of particular interest is the use of Lawrence Berkeley National Laboratory's DLN low swirl combustion technology as the basis for the IGCC turbine combustor. Conceptual designs of the combustion system and the requirements for the fuel handling and delivery circuits are discussed. The analyses show the feasibility of a multi-fuel, utility-sized, LSI-based, gas turbine engine. A conceptual design of the fuel injection system shows that dual parallel fuel circuits can provide range of gas turbine operation in a configuration consistent with low pollutant emissions. Additionally, several issues and challenges associated with the development of such a system, such as flashback and auto-ignition of the high-hydrogen fuels, are outlined.

  11. Evaluation of gasification and gas cleanup processes for use in molten carbonate fuel cell power plants. Final report. [Contains lists and evaluations of coal gasification and fuel gas desulfurization processes

    SciTech Connect

    Jablonski, G.; Hamm, J.R.; Alvin, M.A.; Wenglarz, R.A.; Patel, P.

    1982-01-01

    This report satisfies the requirements for DOE Contract AC21-81MC16220 to: List coal gasifiers and gas cleanup systems suitable for supplying fuel to molten carbonate fuel cells (MCFC) in industrial and utility power plants; extensively characterize those coal gas cleanup systems rejected by DOE's MCFC contractors for their power plant systems by virtue of the resources required for those systems to be commercially developed; develop an analytical model to predict MCFC tolerance for particulates on the anode (fuel gas) side of the MCFC; develop an analytical model to predict MCFC anode side tolerance for chemical species, including sulfides, halogens, and trace heavy metals; choose from the candidate gasifier/cleanup systems those most suitable for MCFC-based power plants; choose a reference wet cleanup system; provide parametric analyses of the coal gasifiers and gas cleanup systems when integrated into a power plant incorporating MCFC units with suitable gas expansion turbines, steam turbines, heat exchangers, and heat recovery steam generators, using the Westinghouse proprietary AHEAD computer model; provide efficiency, investment, cost of electricity, operability, and environmental effect rankings of the system; and provide a final report incorporating the results of all of the above tasks. Section 7 of this final report provides general conclusions.

  12. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program. Environmental Assessment

    SciTech Connect

    Not Available

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO{sub 2} emissions by greater than 90% and limiting NO{sub x} emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today`s conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated.

  13. Literature survey of properties of synfuels derived from coal

    NASA Technical Reports Server (NTRS)

    Reynolds, T. W.; Niedzwiecki, R. W.; Clark, J. S.

    1980-01-01

    A literature survey of the properties of synfuels for ground-based gas turbine applications is presented. Four major concepts for converting coal into liquid fuels are described: solvent extraction, catalytic liquefaction, pyrolysis, and indirect liquefaction. Data on full range syncrudes, various distillate cuts, and upgraded products are presented for fuels derived from various processes, including H-coal, synthoil, solvent-refined coal, donor solvent, zinc chloride hydrocracking, co-steam, and flash pyrolysis. Some typical ranges of data for coal-derived low Btu gases are also presented.

  14. Coal liquefaction process streams characterization and evaluation: {sup 13}C-NMR analysis of CONSOL THF-soluble residual materials from the Wilsonville coal liquefaction process

    SciTech Connect

    Solum, M.S.; Pugmire, R.J.

    1992-11-01

    This study demonstrated the feasibility of using CP/MAS {sup 13}C-NMR spectroscopy for the chemical structural examination of distillation resid materials derived from direct coal liquefaction. A set of twelve carbon skeletal-structure parameters and