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Sample records for coal combustion ash

  1. MERCURY CAPTURE ON COAL COMBUSTION FLY ASH. (R827649)

    EPA Science Inventory

    A study was performed at the Energy and Environmental Research Center (EERC) to test the hypotheses that (1) different carbon types contained in coal combustion fly ash have variable sorption capabilities relative to mercury and (2) the inorganic fraction of coal combustion fl...

  2. Influence of combustion conditions and coal properties on physical properties of fly ash generated from pulverized coal combustion

    SciTech Connect

    Hiromi Shirai; Hirofumi Tsuji; Michitaka Ikeda; Toshinobu Kotsuji

    2009-07-15

    To develop combustion technology for upgrading the quality of fly ash, the influences of the coal properties, such as the size of pulverized coal particles and the two-stage combustion ratio during the combustion, on the fly ash properties were investigated using our test furnace. The particle size, density, specific surface area (obtained by the Blaine method), and shape of fly ash particles of seven types of coal were measured. It was confirmed that the size of pulverized coal particles affects the size of the ash particles. Regarding the coal properties, the fuel ratio affected the ash particle size distribution. The density and shape of the ash particles strongly depended on their ash size. Our results indicated that the shape of the ash particles and the concentration of unburned carbon affected the specific surface area. The influence of the two-stage combustion ratio was limited. 8 refs., 13 figs., 3 tabs.

  3. Release of mercury vapor from coal combustion ash.

    PubMed

    Heebink, Loreal V; Hassett, David J

    2002-08-01

    The long-term stability of Hg in coal combustion by-products (CCBs) was evaluated at ambient and near-ambient temperatures. Six CCB samples with atypically high levels of total Hg were selected for study assuming a greater potential for release of measurable amounts of Hg vapor. The samples selected included two fly ash samples from U.S. eastern bituminous coal, two fly ash samples from South African low-rank coal, one fly ash from Powder River Basin (PRB) subbituminous coal blended with petroleum coke, and one PRB subbituminous coal fly ash incorporated with flue gas desulfurization material. Air scrubbed of Hg was passed through compacted 100-g aliquots of each sample at 1 mL/min and vented to a gold-coated quartz trap to collect released Hg vapor. The samples were maintained at ambient and near-ambient (37 degrees C) temperatures. All samples released low-picogram levels of Hg after 90 days. No pattern was evident to link the total Hg content to the rate of release of Hg vapor. An average of 0.030 pg Hg/g CCB/day was released from the samples, which equates to 2.2 x 10(-8) lb Hg/ton CCB/year. If this were applied to a coal-fired power plant production of 200,000 tons of fly ash per year, there would be a maximum potential release of 0.0044 lb, or 2.00 g, of Hg per year. Experiments are continuing to determine long-term vapor release of Hg from CCBs. All samples have been set up in duplicate at ambient temperature with an improved apparatus to reevaluate results reported in this article. PMID:12184691

  4. Preparation and combustion of high ash coal tailing slurry

    SciTech Connect

    Zhang Ziping; Zhang Wenfu; Fu Xiaoheng; Wang Zuna; Li Hui

    1998-12-31

    Flotation tailings from a coal preparation plant are known for their high ash, low heating value, high moisture content even after thickening and filtration, and difficult handability. However, they can be easily converted into a slurry fuel for boilers. Two flotation tailings, containing ash of 31.89% and 41.87% respectively, have been converted into slurry fuel with the following properties: solid content being 70.4% and 74.4% respectively; low heating value, 13,694kj/kg and 10,970kj/kg; and viscosity, 379 mPa.s and 180 mPa.s at a shear rate of 100s{sup {minus}1}. An eccentric slant jet coal slurry burner was installed at the boiler. Slurry atomizing nozzle operated at low pressure. Both slurries gave stable combustion without supporting fuel under the condition of cool air supply. A new way of flotation tailing utilization was demonstrated. China has more than 200 coal preparation plants washing more than 300 million tons of coal annually. These preparation plants generate more than 10 million tons of tailing annually, most of which is not currently being used, causing great environmental pollution and waste management difficulties for the enterprises. Comprehensive utilization of coal washer tailings is one of the key issues of environmental protection and energy saving in China.

  5. Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer

    SciTech Connect

    Chindaprasirt, Prinya; Rattanasak, Ubolluk

    2010-04-15

    In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na{sub 2}SiO{sub 3}) and 10 M sodium hydroxide (NaOH) solutions at mass ratio of Na{sub 2}SiO{sub 3}/NaOH of 1.5 and curing temperature of 65 deg. C for 48 h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0 MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers.

  6. Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer.

    PubMed

    Chindaprasirt, Prinya; Rattanasak, Ubolluk

    2010-04-01

    In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na(2)SiO(3)) and 10M sodium hydroxide (NaOH) solutions at mass ratio of Na(2)SiO(3)/NaOH of 1.5 and curing temperature of 65 degrees C for 48h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers. PMID:19854038

  7. The physical and chemical characteristics of pulverized coal combustion ashes

    SciTech Connect

    Ozasa, Kazuo; Kamijo, Tsunao; Owada, Tetsuo; Hosoda, Nobumichi

    1999-07-01

    Japan is the world's largest consumer of coal. Most of it is imported from various countries around the world. While coal generates more CO{sub 2}, which contributes to the greenhouse effect more than other types of fuel, plans are being drawn up to depend more on coal energy in order to maintain diversity in energy sources. Production of coal ash will increase as a result. In Japan, therefore, the public and private sectors are active in both developing and implementing clean, efficient and effective coal utilization technologies. More than 100 types of coal are being burned in Japan at present. For example, a power generating plant burns 20 to 40 different types of coal annually. Since a single type or coal blended with several different types are burned in Japan, the properties of coal ash differ by consuming plant and season. Therefore, understanding coal ash characteristics based on various properties is essential to the effective utilization of coal. The center of Coal Utilization, Japan has researched and developed effective utilization of coal ash as a supplementary project of the Ministry of International Trade and Industry. Chemical, physical, soil, and leaching characteristics, which are fundamental to using pulverized coal ash as a civil engineering material in large quantities, were selected and are described in this report.

  8. EFFECTS OF IRON CONTENT IN COAL COMBUSTION FLY ASHES ON SPECIATION OF MERCURY

    EPA Science Inventory

    The paper discusses the effects of iron content in coal combustion fly ashes on speciation of mercury. (NOTE: The chemical form of mercury species in combustion flue gases is an important influence on the control of mercury emissions from coal combustion). The study focused on th...

  9. ULTRAFINE ASH AEROSOLS FROM COAL COMBUSTION: CHARACTERIZATION AND HEALTH EFFECTS

    EPA Science Inventory

    Ultrafine coal fly ash particles, defined here as those with diameters less than 0.5 micrometer, typically comprise less than 1% of the total fly ash mass. These particles are formed almost exclusively through ash vaporization, nucleation, and coagulation/condensation mechanisms,...

  10. Ash transformations in the real-scale pulverized coal combustion of South African and Colombian coals

    SciTech Connect

    Lind, T.; Kauppinen, E.I.; Valmari, T.; Klippel, N.; Mauritzson, C.

    1996-12-31

    In this work, the formation of ash particles in the combustion of South African Klein Kropie coal and a Colombian coal was studied by measuring the ash particle characteristics upstream of the electrostatic precipitator (ESP) at a 510 MW{sub e} pulverized coal fired power plant. The authors measured the ash particle mass size distributions in the size range 0.01--50 {micro}m using low-pressure impactors and precutter cyclones. Also, samples were collected for computer controlled scanning electron microscopy (CCSEM) with a cyclone with an aerodynamic cut-diameter of about 1 {micro}m. The cyclone-collected samples were analyzed with standard CCSEM procedure by depositing the particles on a filter, and by embedding the particles in epoxy hence acquiring the cross-section analysis of the sample. All major mineral classes in both coals were found to undergo extensive coalescence during combustion. Iron, calcium and magnesium rich particles resulting from the decomposition of pyrite, calcite and dolomite were found to coalesce with quartz and aluminosilicate particles. The size distributions of the fly ash determined with CCSEM and low-pressure impactor-cyclone sampler were found to be similar.

  11. Assessment of the effect of high ash content in pulverized coal combustion

    SciTech Connect

    Jayanti, S.; Maheswaran, K.; Saravanan, V.

    2007-05-15

    The existing literature on CFD-based coal combustion modelling is applicable mainly for coals of low ash content and the calculations are done on an ash-free basis. In Indian coals, the ash content may be significantly higher, up to 40% or more. Studies reported in the literature show that the mineral matter in the coal may have a number of effects on the combustion characteristics. In the present study, a sensitivity analysis is performed, using the CFD code CFX of AEA Technology, on the likely effect of ash content on the char reactivity, oxygen diffusion rate for char combustion and on the radiative heat transfer parameters. The results show that the effect of enhanced char reactivity is negligible whereas reduced oxygen diffusion rates due to a thicker ash layer may result in a significant reduction in char oxidation rates with a resultant decrease in the peak temperature in the furnace. The global parameters such as the peak temperature and the flue gas temperature remain relatively insensitive to the presence of high ash content. These results are consistent with the experimental observations of Kurose et al. . Kurose, M. Ikeda, H. Makino, Combustion characteristics of high ash coal in pulverized coal combustion, J. Fuel 80 (2001) 1447-1455).

  12. Volcanic ash in feed coal and its influence on coal combustion products

    SciTech Connect

    Brownfield, M.E.; Affolter, R.H.; Cathcart, J.D.; Brownfield, I.K.; Hower, J.C.; Stricker, G.D.; O'Connor, J.T.

    2000-07-01

    The US Geological Survey and the University of Kentucky Center for Applied Energy Research are collaborating with an Indiana Utility to determine the physical and chemical properties of feed coal and coal combustion products (CCPs) from a coal-fired power plant. The plant utilizes a low-sulfur (.23--.47 weight percent S) coal from the Powder River Basin, Wyoming. Scanning Electron Microscope (SEM) and X-ray diffraction (XRD) analysis of feed coal samples identified two mineral suites. A primary suite (not authigenic) consisting of quartz (detrital and volcanic beta-form grains), biotite, and minor zircon and a secondary authigenic mineral suite containing calcite, alumino-phosphates (crandallite and gorceixite), kaolinite, quartz, anatase, barite, and pyrite. The authigenic minerals are attributed to air-fall and reworked volcanic ash that was deposited in peat-forming mires. The Powder River Basin feed coals contain higher amounts of Ba, Ca, Mg, Na, Sr, and P compared to other analyzed eastern coals. These elements are associated with alumino-phosphate, biotite, calcite, and clay minerals. The element associations are indicative of coal that incorporated volcanic ash during deposition. XRD analysis of CCPs revealed a predominance of glass, perovskite, lime, gehlenite, quartz, and phosphates with minor amounts of periclase, anhydrite, hematite, and spinel group minerals in the fly ash; and quartz, plagioclase (albite and anorthite), pyroxene (augite and fassaite), rhodonite, and akermanite in the bottom ash. Microprobe and SEM analysis of fly ash samples revealed quartz, zircon, monazite, euhedral laths of corundum with merrillite, hematite, dendritic spinels/ferrites, and rounded grains of wollastonite with periclase. The abundant Ca and Mg mineral phases in the fly ashes are related to the presence of carbonate, clay, and phosphate minerals in the feed coal. The Ca- and Mg-rich mineral phases in the CCPs can be attributed to volcanic minerals deposited in the

  13. SPECIATION OF MERCURY IN THE PRESENCE OF COAL AND WASTE COMBUSTION FLY ASHES

    EPA Science Inventory

    The paper gives results of a study that focused on the oxidation of elemental mercury (Hgo) in the presence of both complex, four-component, model fly ashes, and actual coal combustion fly ashes collected from a pilot plant. Steady-state oxidation of Hgo promoted by the four-com...

  14. Prevention of trace and major element leaching from coal combustion products by hydrothermally-treated coal ash

    SciTech Connect

    Adnadjevic, B.; Popovic, A.; Mikasinovic, B.

    2009-07-01

    The most important structural components of coal ash obtained by coal combustion in 'Nikola Tesla A' power plant located near Belgrade (Serbia) are amorphous alumosilicate, alpha-quartz, and mullite. The phase composition of coal ash can be altered to obtain zeolite type NaA that crystallizes in a narrow crystallization field (SiO{sub 2}/Al{sub 2}O{sub 3}; Na{sub 2}O/SiO{sub 2}; H{sub 2}O/Na{sub 2}O ratios). Basic properties (crystallization degree, chemical composition, the energy of activation) of obtained zeolites were established. Coal ash extracts treated with obtained ion-exchange material showed that zeolites obtained from coal ash were able to reduce the amounts of iron, chromium, nickel, zinc, copper, lead, and manganese in ash extracts, thus proving its potential in preventing pollution from dump effluent waters.

  15. Trends in the Rare Earth Element Content of U.S.-Based Coal Combustion Fly Ashes.

    PubMed

    Taggart, Ross K; Hower, James C; Dwyer, Gary S; Hsu-Kim, Heileen

    2016-06-01

    Rare earth elements (REEs) are critical and strategic materials in the defense, energy, electronics, and automotive industries. The reclamation of REEs from coal combustion fly ash has been proposed as a way to supplement REE mining. However, the typical REE contents in coal fly ash, particularly in the United States, have not been comprehensively documented or compared among the major types of coal feedstocks that determine fly ash composition. The objective of this study was to characterize a broad selection of U.S. fly ashes of varied geological origin in order to rank their potential for REE recovery. The total and nitric acid-extractable REE content for more than 100 ash samples were correlated with characteristics such as the major element content and coal basin to elucidate trends in REE enrichment. Average total REE content (defined as the sum of the lanthanides, yttrium, and scandium) for ashes derived from Appalachian sources was 591 mg kg(-1) and significantly greater than in ashes from Illinois and Powder River basin coals (403 and 337 mg kg(-1), respectively). The fraction of critical REEs (Nd, Eu, Tb, Dy, Y, and Er) in the fly ashes was 34-38% of the total and considerably higher than in conventional ores (typically less than 15%). Powder River Basin ashes had the highest extractable REE content, with 70% of the total REE recovered by heated nitric acid digestion. This is likely due to the higher calcium content of Powder River Basin ashes, which enhances their solubility in nitric acid. Sc, Nd, and Dy were the major contributors to the total REE value in fly ash, based on their contents and recent market prices. Overall, this study shows that coal fly ash production could provide a substantial domestic supply of REEs, but the feasibility of recovery depends on the development of extraction technologies that could be tailored to the major mineral content and origins of the feed coal for the ash. PMID:27228215

  16. Treatment of chromic tannery wastes using coal ashes from fluidized bed combustion of coal

    SciTech Connect

    Bulewicz, E.M.; Kozak, A.; Kowalski, Z.

    1997-10-01

    A new method of treatment for chromic tannery wastes containing chrome and large amounts organic substances has been investigated. It has been found that the addition of certain types of coal ash from fluid bed combustion technologies, at a suitable temperature and pH, results in effective removal of Cr(III) compounds present in the wastes. The wastes could then be subjected to further processing in conventional biological treatment units. The method is very simple, cheap, and effective and could be used for chromic tannery wastes of different compositions.

  17. Coal-ash Corrosion of Alloys for Combustion Power Plants

    SciTech Connect

    Natesan, K.; Purohit, A.; Rink, D.L.

    2003-04-22

    A program on coal-ash corrosion is being conducted at Argonne National Laboratory to evaluate the performance of several structural alloys in the presence of mixtures of synthetic coal ash, alkali sulfates, and alkali chlorides. Candidate alloys are also exposed in a small-scale coal-fired combustor at the National Energy Technology Laboratory in Pittsburgh. Experiments in the present program, which addresses the effects of deposit chemistry, temperature, and alloy chemistry on the corrosion response of alloys, were conducted at temperatures in the range of 575-800 C for time periods up to {approx}1850 h. Fe-base alloys selected for the study included HR3C, 310TaN, HR120, SAVE 25, NF709, modified 800, 347HFG, and HCM12A. In addition, 800H clad with Alloy 671 was included in several of the exposures. Ni-base alloys selected for the study included 600, 601, 617, 690, 625, 602CA, 214, 230, 45TM, HR 160, and 693. Data were obtained on weight change, scale thickness, internal penetration, microstructural characteristics of corrosion products, mechanical integrity of the scales, and cracking of scales. Results showed that the relationship of corrosion rates to temperature followed a bell-shaped curve for Fe-base alloys, with peak rates at {approx}725 C, but the rate itself was dependent on the alloy chemistry. Several Fe-base alloys showed acceptable rates in the sulfate-containing coal-ash environment; but NaCl in the deposit led to catastrophic corrosion at 650 and 800 C. Ni-base alloys generally exhibited less corrosion than the Fe-base alloys under similar exposure conditions; however, they were susceptible to localized corrosion in the form of pits.

  18. Distribution of polycyclic aromatic hydrocarbons in fly ash during coal and residual char combustion in a pressurized fluidized bed

    SciTech Connect

    Hongcang Zhou; Baosheng Jin; Rui Xiao; Zhaoping Zhong; Yaji Huang

    2009-04-15

    To investigate the distribution of polycyclic aromatic hydrocarbons (PAHs) in fly ash, the combustion of coal and residual char was performed in a pressurized spouted fluidized bed. After Soxhlet extraction and Kuderna-Danish (K-D) concentration, the contents of 16 PAHs recommended by the United States Environmental Protection Agency (U.S. EPA) in coal, residual char, and fly ash were analyzed by a high-performance liquid chromatography (HPLC) coupled with fluorescence and diode array detection. The experimental results show that the combustion efficiency is lower and the carbon content in fly ash is higher during coal pressurized combustion, compared to the residual char pressurized combustion at the pressure of 0.3 MPa. Under the same pressure, the PAH amounts in fly ash produced from residual char combustion are lower than that in fly ash produced from coal combustion. The total PAHs in fly ash produced from coal and residual char combustion are dominated by three- and four-ring PAHs. The amounts of PAHs in fly ash produced from residual char combustion increase and then decrease with the increase of pressure in a fluidized bed. 21 refs., 1 fig., 4 tabs.

  19. Investigation of mechanisms of ash deposit formation from low-rank coal combustion: Final report

    SciTech Connect

    Greene, F.T.; O'Donnell, J.E.

    1987-08-01

    This project was undertaken to determine the chemical behavior of alkali metal and other species implicated in the ash fouling which can occur during the combustion of low rank coals. The coal combustion was studied in unaugmented premixed pulverized coal flames. Vapor species were measured by molecular beam mass spectrometry. Temperatures were also measured, and time-resolved coal/ash particulate samples were collected and analyzed. A major part of the research on this project was devoted to: (1) the development and refinement of techniques for the MBMS analysis of trace quantities of unstable and reactive high temperature vapor species from the pulverized coal flames; and (2) the time-resolved sampling and collection of particulates. The equipment is now operating very satisfactorily. Inorganic species, some of which were present at parts-per-million levels, were quantitatively sampled and measured in the pulverized coal flames. Time-resolved particulate samples which were free of vapor deposited contaminants were collected without the use of an interfering substrate. Profiles of the alkali metal species in Beulah lignite and Decker subbituminous coal flames were obtained. It was found in both flames that sodium is volatilized as the atomic species early (milliseconds) in the combustion process. The gaseous Na reacts, also in milliseconds, to form an unknown species which is probably an oxide fume, but which is not NaOH or Na/sub 2/SO/sub 4/. This is probably the mechanism for the formation of the alkali ''fumes'' observed in other systems. Measurements were also made of a number of other gaseous species, and time-resolved coal/ash samples were obtained and analyzed. 27 refs., 23 figs., 8 tabs.

  20. ENVIRONMENTAL EFFECTS OF WESTERN COAL COMBUSTION. PART IV. CHEMICAL AND PHYSICAL CHARACTERISTICS OF COAL FLY ASH

    EPA Science Inventory

    Coal fly ashes from different sources were extensively studied. Fly ash consists of as many as 12 different particle types, made up mainly of Si, Al, Ca, K, Na, and Fe. Many p potentially volatile trace elements (As, Se, Ga, In, Pb, Cd) are always preferentially associated with m...

  1. Coal combustion products

    USGS Publications Warehouse

    Kalyoncu, R.S.; Olson, D.W.

    2001-01-01

    Coal-burning powerplants, which supply more than half of U.S. electricity, also generate coal combustion products, which can be both a resource and a disposal problem. The U.S. Geological Survey collaborates with the American Coal Ash Association in preparing its annual report on coal combustion products. This Fact Sheet answers questions about present and potential uses of coal combustion products.

  2. The mechanism controlling sticking ash separation and reentrainment in pulverized coal combustion products

    SciTech Connect

    Goldman, Y.; Greenberg, J.B.; Timnat, Y.M.

    1993-12-31

    One of the main areas of development and research in intensification of coal combustion involves burning of pulverized fuel. In this process the overall interaction surface between the reactants (oxygen and coal particles) is about two orders of magnitude bigger than in other methods (stokers, grates, fluidized beds, etc.); such systems of firing are suitable for a wide range of applications from power generation boilers to gas turbines. The ash formed during the combustion process has a strong influence on the combustion intensity and is particularly important for future applications to gas turbines, in a first stage for power generation and later for vehicle powerplants (trucks, ships, eventually airplanes). Improvement of combustion intensity in PF combustors can be attained by two basic techniques. The cyclone furnace is based on the use of tangential injection of air containing pulverized coal, so swirling motion of the combustion products is created in the combustion chamber, with intensive chemical reaction occurring in the boundary layers adjacent to the walls. Attempts were made to reduce NO{sub x} formation and to model mathematically the detailed flow and mixing processes in tangentially fired furnaces. The three-dimensional calculations supply valuable predictions concerning these processes but do not include combustion and heat transfer effects. However such effects can also be calculated. Recently Gillis and Smith evaluated a three-dimensional industrial furnace using a comprehensive code developed at Brigham Young University.

  3. Phosphorus Treated Coal Combustion Products (CCP-bottom ash) as an Agricultural Source of Phosphorus

    NASA Astrophysics Data System (ADS)

    Junfeng, Shen; Powell, M. A.; Hayden, D. B.

    Coal combustion products (CCP or "ash") have been seen to be beneficial for improving soil quality and increasing vegetative yields. Owing to their structure with more holes, they are also potential carriers of plant nutrients. The bottom ash from the Lambton Generating Station, Sarnia, Ontario, Canada was treated for 66 hours in 0.10 mol/L P solutions prepared from NaH 2PO 4, which resulted in the ash adsorbing 784 µg/g of phosphorus. The ash was mixed with quartz sand and/or non P-loaded ash from the same source to provide a set of growth media that contained 10%, 25%, 50%, 75%, and 100% of the recommended dose of P (50 µg/g) for maize. Biomass yields at 26, 34, and 46 days after planting were compared with control (non-doped ash) and fertilized with 0-20-0 fertilizer. In general, growth media containing between 25% and 100% of the recommended P dose performed as well or better than the fertilized trials. 46 days after planting, the shoot fresh weight for the 50%, 75%, and 100% doped media were 39.46%, 42.73%, and 46.13%, respectively, greater compared to fertilized trials. The shoot dry weight increased by 29.71%, 13.39%, and 28.87%, respectively. Also, root fresh and dry weight increased averagely by 16.62% and 14.03%. These results implied that coal ashes are a better carrier for P uptaking, and P-loaded ash can be a good additive for sand soil improvement.

  4. Progression in sulfur isotopic compositions from coal to fly ash: Examples from single-source combustion in Indiana

    USGS Publications Warehouse

    Yaofa, Jiang; Elswick, E.R.; Mastalerz, Maria

    2008-01-01

    Sulfur occurs in multiple mineral forms in coals, and its fate in coal combustion is still not well understood. The sulfur isotopic composition of coal from two coal mines in Indiana and fly ash from two power plants that use these coals were studied using geological and geochemical methods. The two coal beds are Middle Pennsylvanian in age; one seam is the low-sulfur ( 5%) Springfield Coal Member of the Petersburg Formation. Both seams have ash contents of approximately 11%. Fly-ash samples were collected at various points in the ash-collection system in the two plants. The results show notable difference in ??34S for sulfur species within and between the low-sulfur and high-sulfur coal. The ??34S values for all sulfur species are exclusively positive in the low-sulfur Danville coal, whereas the ??34S values for sulfate, pyritic, and organic sulfur are both positive and negative in the high-sulfur Springfield coal. Each coal exhibits a distinct pattern of stratigraphic variation in sulfur isotopic composition. Overall, the ??34S for sulfur species values increase up the section in the low-sulfur Danville coal, whereas they show a decrease up the vertical section in the high-sulfur Springfield coal. Based on the evolution of ??34S for sulfur species, it is suggested that there was influence of seawater on peat swamp, with two marine incursions occurring during peat accumulation of the high-sulfur Springfield coal. Therefore, bacterial sulfate reduction played a key role in converting sulfate into hydrogen sulfide, sulfide minerals, and elemental sulfur. The differences in ??34S between sulfate sulfur and pyritic sulfur is very small between individual benches of both coals, implying that some oxidation occurred during deposition or postdeposition. The ??34S values for fly ash from the high-sulfur Springfield coal (averaging 9.7???) are greatly enriched in 34S relative to those in the parent coal (averaging 2.2???). This indicates a fractionation of sulfur isotopes

  5. Utilization of coal ash/coal combustion products for mine reclamation

    SciTech Connect

    Dolence, R.C.; Giovannitti, E.

    1997-09-01

    Society`s demand for an inexpensive fuel, combined with ignorance of the long term impacts, has left numerous scars on the Pennsylvania landscape. There are over 250,000 acres of abandoned surface mines with dangerous highwalls and water filled pits. About 2,400 miles of streams do not meet water quality standards because of drainage from abandoned mines. There are uncounted households without an adequate water supply due to past mining practices. Mine fires and mine subsidence plague many Pennsylvania communities. The estimated cost to reclaim these past scars is over $15 billion. The beneficial use of coal ash in Pennsylvania for mine reclamation and mine drainage pollution abatement projects increased during the past ten years. The increase is primarily due to procedural and regulatory changes by the Department of Environmental Protection (DEP). Prior to 1986, DEP required a mining permit and a separate waste disposal permit for the use of coal ash in backfilling and reclaiming a surface mine site. In order to eliminate the dual permitting requirements and promote mine reclamation, procedural changes now allow a single permit which authorize both mining and the use of coal ash in reclaiming active and abandoned pits. The actual ash placement, however, must be conducted in accordance with the technical specifications in the solid waste regulations.

  6. Ashes to earth: Coal combustion by-products returned to the mine site

    SciTech Connect

    Power, C.B.

    1997-06-01

    The use of coal in the generation of electricity has grown dramatically in the last twenty years. With increasing demand for energy and deregulation in the utility industry, there is good reason to believe that coal will play an even larger role in meeting future utility fuel needs. This increased use of coal in energy production will create larger amounts of coal combustion by-products (CCBs). Add to the equation the strict limits on power plant emissions of sulfur dioxide the nitrogen oxides brought about by the 1990 Clean Air Act Amendments- and the resultant increased use of scrubbing and other emission control methods- and it is quite possible that the quantities of CCBs will grow at an even faster rate than the increase in the use of coal. Although the list of productive uses for CCBs has expanded considerably, large amounts continue to be disposed each year. According to the American Coal Ash Association, no more than 25 percent of the 90 million tons of CCBs produced in 1994 were put to beneficial use. The remainder must be dealt with in some acceptable fashion. As of 1988, coal-fired electric utilities spent about $800 million per year doing so.

  7. Numerical simulation of ash vaporization during pulverized coal combustion in the laboratory-scale single-burner furnace

    SciTech Connect

    Jiancai Sui; Minghou Xu; Jihua Qiu; Yu Qiao; Yun Yu; Xiaowei Liu; Xiangpeng Gao

    2005-08-01

    CFD tools have been developed to effectively simulate complex, reacting, multiphase flows that exist in utility boilers. In this paper, a model of ash vaporization was established and integrated into a self-developed CFD code to predict ash vaporization in the coal combustion process. Experimental data from a single-particle combustion was used to validate the above model. The calibrated model was then applied to simulate the ash vaporization in a 92.9 kW laboratory-scale single-burner furnace. The effects of different combustion conditions, including air staging, on the ash vaporization were investigated. The results showed that the fraction of ash vaporization is mostly sensitive to coal particle temperature. Ash vaporization primarily occurred after a short interval along the coal particle trajectories when the particle temperatures increased to 1800 K. Air staging influenced the ash vaporization by changing the gas temperature distribution in the furnace. The simulation results showed that the more extreme the staging condition, the lower the overall peak temperature, and hence the lower the amount of ash vaporization. 26 refs., 9 figs.

  8. Environmental, physical and structural characterisation of geopolymer matrixes synthesised from coal (co-)combustion fly ashes.

    PubMed

    Alvarez-Ayuso, E; Querol, X; Plana, F; Alastuey, A; Moreno, N; Izquierdo, M; Font, O; Moreno, T; Diez, S; Vázquez, E; Barra, M

    2008-06-15

    The synthesis of geopolymer matrixes from coal (co-)combustion fly ashes as the sole source of silica and alumina has been studied in order to assess both their capacity to immobilise the potentially toxic elements contained in these coal (co-)combustion by-products and their suitability to be used as cement replacements. The geopolymerisation process has been performed using (5, 8 and 12 M) NaOH solutions as activation media and different curing time (6-48 h) and temperature (40-80 degrees C) conditions. Synthesised geopolymers have been characterised with regard to their leaching behaviour, following the DIN 38414-S4 [DIN 38414-S4, Determination of leachability by water (S4), group S: sludge and sediments. German standard methods for the examination of water, waste water and sludge. Institut für Normung, Berlin, 1984] and NEN 7375 [NEN 7375, Leaching characteristics of moulded or monolithic building and waste materials. Determination of leaching of inorganic components with the diffusion test. Netherlands Normalisation Institute, Delft, 2004] procedures, and to their structural stability by means of compressive strength measurements. In addition, geopolymer mineralogy, morphology and structure have been studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR), respectively. It was found that synthesised geopolymer matrixes were only effective in the chemical immobilisation of a number of elements of environmental concern contained in fly ashes, reducing (especially for Ba), or maintaining their leachable contents after the geopolymerisation process, but not for those elements present as oxyanions. Physical entrapment does not seem either to contribute in an important way, in general, to the immobilisation of oxyanions. The structural stability of synthesised geopolymers was mainly dependent on the glass content of fly ashes, attaining at the optimal activation conditions (12 M NaOH, 48 h, 80

  9. Evaluation of fly ash from co-combustion of coal and petroleum coke for use in concrete

    SciTech Connect

    Scott, A.N.; Thomas, M.D.A.

    2007-01-15

    An investigation of fly ash (FA) produced from various blends of coal and petroleum coke (pet coke) fired at Belledune Generating Station, New Brunswick, Canada, was conducted to establish its performance relative to FA derived from coal-only combustion and its compliance with CSA A3000. The FA samples were beneficiated by an electrostatic separation process to produce samples for testing with a range of loss-on-ignition (LOI) values. The results of these studies indicate that the combustion of pet coke results in very little inorganic residue (for example, typically less than 0.5% ash) and the main impact on FA resulting from the co-combustion of coal and up to 25% pet coke is an increase in the unburned carbon content and LOI values. The testing of FA after beneficiation indicates that FA produced from fuels with up to 25% pet coke performs as good as FA produced from the same coal without pet coke.

  10. Fly ashes from coal and petroleum coke combustion: current and innovative potential applications.

    PubMed

    González, Aixa; Navia, Rodrigo; Moreno, Natalia

    2009-12-01

    Coal fly ashes (CFA) are generated in large amounts worldwide. Current combustion technologies allow the burning of fuels with high sulfur content such as petroleum coke, generating non-CFA, such as petroleum coke fly ash (PCFA), mainly from fluidized bed combustion processes. The disposal of CFA and PCFA fly ashes can have severe impacts in the environment such as a potential groundwater contamination by the leaching of heavy metals and/or particulate matter emissions; making it necessary to treat or reuse them. At present CFA are utilized in several applications fields such as cement and concrete production, agriculture and soil stabilization. However, their reuse is restricted by the quality parameters of the end-product or requirements defined by the production process. Therefore, secondary material markets can use a limited amount of CFA, which implies the necessity of new markets for the unused CFA. Some potential future utilization options reviewed herein are zeolite synthesis and valuable metals extraction. In comparison to CFA, PCFA are characterized by a high Ca content, suggesting a possible use as neutralizers of acid wastewaters from mining operations, opening a new potential application area for PCFA that could solve contamination problems in emergent and mining countries such as Chile. However, this potential application may be limited by PCFA heavy metals leaching, mainly V and Ni, which are present in PCFA in high concentrations. PMID:19423583

  11. Improving lithium-ion battery performances by adding fly ash from coal combustion on cathode film

    NASA Astrophysics Data System (ADS)

    Dyartanti, Endah Retno; Jumari, Arif; Nur, Adrian; Purwanto, Agus

    2016-02-01

    A lithium battery is composed of anode, cathode and a separator. The performance of lithium battery is also influenced by the conductive material of cathode film. In this research, the use of fly ash from coal combustion as conductive enhancer for increasing the performances of lithium battery was investigated. Lithium iron phosphate (LiFePO4) was used as the active material of cathode. The dry fly ash passed through 200 mesh screen, LiFePO4 and acethylene black (AB), polyvinylidene fluoride (PVDF) as a binder and N-methyl-2-pyrrolidone (NMP) as a solvent were mixed to form slurry. The slurry was then coated, dried and hot pressed to obtain the cathode film. The ratio of fly ash and AB were varied at the values of 1%, 2%, 3%, 4% and 5% while the other components were at constant. The anode film was casted with certain thickness and composition. The performance of battery lithium was examined by Eight Channel Battery Analyzer, the composition of the cathode film was examined by XRD (X-Ray Diffraction), and the structure and morphology of the anode film was analyzed by SEM (Scanning Electron Microscope). The composition, structure and morphology of cathode film was only different when fly ash added was 4% of AB or more. The addition of 2% of AB on cathode film gave the best performance of 81.712 mAh/g on charging and 79.412 mAh/g on discharging.

  12. ON TRIMODAL PARTICLE SIZE DISTRIBUTIONS IN FLY ASH FROM PULVERIZED COAL COMBUSTION

    EPA Science Inventory

    Combustion generated fine particles, defined as those with aerodynamic diameters less than 2.5 micrometers, have come under increased regulatory scrutiny because of suspected links to adverse human health effects. Whereas classical theories regarding coal combustion suggest that ...

  13. Generating a representative signal of coal ash content to anticipate combustion control in a thermal power station.

    PubMed

    Prieto-Fernández, Ismael; Santurio-Díaz, José M; Folgueras-Díaz, Belén; López-Bobo, M Rosario; Fernández-Viar, Pedro

    2004-05-01

    This paper describes the possibilities of continuously measuring coal ash in the boiler feeding circuit of a thermal power station so that the measurement can be used as a signal for the boiler combustion control system. An installation was designed, at semi-industrial scale, that could faithfully reproduce the operation of a belt feeder. In order to measure the ash content, a natural radioactivity meter was installed and a large number of coal samples with different ranks and grain sizes were tested, eventually showing the possibility of achieving the objective. PMID:15082052

  14. The chemical composition of tertiary Indian coal ash and its combustion behaviour - a statistical approach: Part 2

    NASA Astrophysics Data System (ADS)

    Sharma, Arpita; Saikia, Ananya; Khare, Puja; Dutta, D. K.; Baruah, B. P.

    2014-08-01

    In Part 1 of the present investigation, 37 representative Eocene coal samples of Meghalaya, India were analyzed and their physico-chemical characteristics and the major oxides and minerals present in ash samples were studied for assessing the genesis of these coals. Various statistical tools were also applied to study their genesis. The datasets from Part 1 used in this investigation (Part 2) show the contribution of major oxides towards ash fusion temperatures (AFTs). The regression analysis of high temperature ash (HTA) composition and initial deformation temperature (IDT) show a definite increasing or decreasing trend, which has been used to determine the predictive indices for slagging, fouling, and abrasion propensities during combustion practices. The increase or decrease of IDT is influenced by the increase of Fe2O3, Al2O3, SiO2, and CaO, respectively. Detrital-authigenic index (DAI) calculated from the ash composition and its relation with AFT indicates Sialoferric nature of these coals. The correlation analysis, Principal Component Analysis (PCA), and Hierarchical Cluster Analysis (HCA) were used to study the possible fouling, slagging, and abrasion potentials in boilers during the coal combustion processes. A positive relationship between slagging and heating values of the coal has been found in this study.

  15. Mineral sequestration of CO(2) by aqueous carbonation of coal combustion fly-ash.

    PubMed

    Montes-Hernandez, G; Pérez-López, R; Renard, F; Nieto, J M; Charlet, L

    2009-01-30

    The increasing CO(2) concentration in the Earth's atmosphere, mainly caused by fossil fuel combustion, has led to concerns about global warming. A technology that could possibly contribute to reducing carbon dioxide emissions is the in-situ mineral sequestration (long term geological storage) or the ex-situ mineral sequestration (controlled industrial reactors) of CO(2). In the present study, we propose to use coal combustion fly-ash, an industrial waste that contains about 4.1 wt.% of lime (CaO), to sequester carbon dioxide by aqueous carbonation. The carbonation reaction was carried out in two successive chemical reactions, first, the irreversible hydration of lime. second, the spontaneous carbonation of calcium hydroxide suspension. A significant CaO-CaCO(3) chemical transformation (approximately 82% of carbonation efficiency) was estimated by pressure-mass balance after 2h of reaction at 30 degrees C. In addition, the qualitative comparison of X-ray diffraction spectra for reactants and products revealed a complete CaO-CaCO(3) conversion. The carbonation efficiency of CaO was independent on the initial pressure of CO(2) (10, 20, 30 and 40 bar) and it was not significantly affected by reaction temperature (room temperature "20-25", 30 and 60 degrees C) and by fly-ash dose (50, 100, 150 g). The kinetic data demonstrated that the initial rate of CO(2) transfer was enhanced by carbonation process for our experiments. The precipitate calcium carbonate was characterized by isolated micrometric particles and micrometric agglomerates of calcite (SEM observations). Finally, the geochemical modelling using PHREEQC software indicated that the final solutions (i.e. after reaction) are supersaturated with respect to calcium carbonate (0.7 < or = saturation index < or = 1.1). This experimental study demonstrates that 1 ton of fly-ash could sequester up to 26 kg of CO(2), i.e. 38.18 ton of fly-ash per ton of CO(2) sequestered. This confirms the possibility to use this

  16. Quantitative evaluation of minerals in fly ashes of biomass, coal and biomass-coal mixture derived from circulating fluidised bed combustion technology.

    PubMed

    Koukouzas, Nikolaos; Ward, Colin R; Papanikolaou, Dimitra; Li, Zhongsheng; Ketikidis, Chrisovalantis

    2009-09-30

    The chemical and mineralogical composition of fly ash samples collected from laboratory scale circulating fluidised bed (CFB) combustion facility have been investigated. Three fly ashes were collected from the second cyclone in a 50 kW laboratory scale boiler, after the combustion of different solid fuels. Characterisation of the fly ash samples was conducted by means of X-ray fluorescence (XRF), X-ray diffraction (XRD) and scanning electron microscopy (SEM). Quantitative analysis of the crystalline (mineral) and amorphous phases in each ash sample was carried out using the Rietveld-based Siroquant system, with an added spike of ZnO to evaluate the amorphous content. SiO(2) is the dominant oxide in the fly ashes, with CaO, Al(2)O(3) and Fe(2)O(3) also present in significant proportions. XRD results show that all three fly ashes contain quartz, anhydrite, hematite, illite and amorphous phases. The minerals calcite, feldspar, lime and periclase are present in ashes derived from Polish coal and/or woodchips. Ash from FBC combustion of a Greek lignite contains abundant illite, whereas illite is present only in minor proportions in the other ash samples. PMID:19410365

  17. Feasibility study on solidification of municipal solid waste incinerator fly ash with circulating fluidized bed combustion coal fly ash.

    PubMed

    Liu, Wenshi; Hou, Haobo; Zhang, Chuhao; Zhang, Dajie

    2009-05-01

    The objective of this study was to assess the feasibility of solidification of municipal solid waste incinerator (MSWI) fly ash with circulation fluidized bed combustion (CFBC) fly ash, which is unsuitable as a cement replacement due to its high amounts of carbon, lime and anhydrite. The solidification process was conducted on samples prepared from MSWI fly ash, binders (cement clinkers and CFBC fly ash were mixed at two replacement ratios) and water (water/solid weight ratio = 0.4), among which the MSWI fly ash replaced each binder at the ratio of 0, 20, 40, 60 and 80% by dry weight. The samples were subjected to compressive strength tests and Toxicity Characteristic Leaching Procedure and the results showed that all solidified MSWI fly ash can meet the landfill standard imposed by US EPA after 28 days of curing. Micro-analysis (X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectrophotometry) revealed that the main hydrate products were C-S-H gel and ettringite, which have a positive effect on heavy metals retention. Therefore, this method provides a possibility to achieve a cheap and effective solution for MSWI fly ash management and use for CFBC fly ash. PMID:19423575

  18. Effect of coal combustion fly ash use in concrete on the mass transport release of constituents of potential concern.

    PubMed

    Garrabrants, Andrew C; Kosson, David S; DeLapp, Rossane; van der Sloot, Hans A

    2014-05-01

    Concerns about the environmental safety of coal combustion fly ash use as a supplemental cementitious material have necessitated comprehensive evaluation of the potential for leaching concrete materials containing fly ash used as a cement replacement. Using concrete formulations representative of US residential and commercial applications, test monoliths were made without fly ash replacement (i.e., controls) and with 20% or 45% of the portland cement fraction replaced by fly ash from four coal combustion sources. In addition, microconcrete materials were created with 45% fly ash replacement based on the commercial concrete formulation but with no coarse aggregate and an increased fine aggregate fraction to maintain aggregate-paste interfacial area. All materials were cured for 3 months prior to mass transport-based leach testing of constituents of potential concern (i.e., Sb, As, B, Ba, Cd, Cr, Mo, Pb, Se, Tl and V) according to EPA Method 1315. The cumulative release results were consistent with previously tested samples of concretes and mortars from international sources. Of the 11 constituents tested, only Sb, Ba, B, Cr and V were measured in quantifiable amounts. Microconcretes without coarse aggregate were determined to be conservative surrogates for concrete in leaching assessment since cumulative release from microconcretes were only slightly greater than the associated concrete materials. Relative to control materials without fly ash, concretes and microconcretes with fly ash replacement of cement had increased 28-d and 63-d cumulative release for a limited number 10 comparison cases: 2 cases for Sb, 7 cases for Ba and 1 case for Cr. The overall results suggest minimal leaching impact from fly ash use as a replacement for up to 45% of the cement fraction in typical US concrete formulations; however, scenario-specific assessment based on this leaching evaluation should be used to determine if potential environmental impacts exist. PMID:24359922

  19. Ash from the combustion of Ekibastuzsk coals - a raw material for obtaining glasses and aluminium

    SciTech Connect

    Suleimenov, S.T.

    1984-01-01

    The ash content of the Ekibastuzsk coal deposit is up to 45%. The ash contains 26-30% Al2O3, 60-65% SiO2 and at least 4-5% coke. It was mixed with 20-30% slag from the phosphorus industry and 4-5% sodium sulphate for the making of glass ceramic tiles. The good acid resistance of these tiles makes them suitable for lining the equipment in which Al is extracted from the same ash for producing aluminium sulphate.

  20. The Impact of Coal Combustion Fly Ash Used as a Supplemental Cementitious Material on the Leaching of Constituents from Cements and Concretes

    EPA Science Inventory

    The objective of this report is to compare the leaching of portland cement-based materials that have been prepared with and without coal combustion fly ash to illustrate whether there is evidence that the use of fly ash in cement and concrete products may result in increased leac...

  1. Characterization of ashes from co-combustion of refuse-derived fuel with coal, wood and bark in a fluidized bed

    SciTech Connect

    Zevenhoven, R.; Skrifvars, B.J.; Hupa, M.

    1998-12-31

    The technical and environmental feasibility of co-combustion of a recovered fuel (RF) prepared from combustible waste fractions (separated at the source), together with coal, peat, wood or wood-waste in thermal power/electricity generation has been studied in several R and D projects within Finland. The current work focuses on eventual changes in ash characteristics during co-combustion of RF with coal, wood or bark, which could lead to bed agglomeration, slagging, fouling and even corrosion in the boiler. Ashes were produced in a 15 kW bubbling fluidized bed (BFB) combustion reactor, the fly ash captured by the cyclone was further analyzed by XRF. The sintering tendency behavior of these ashes was investigated using a test procedure developed at Aabo Akademi University. Earlier, a screening program involved ashes from RF (from a waste separation scheme in Finland) co-combustion with peat, wood and bark, in which ash pellets were thermally treated in air. This showed significant sintering below 600 C as well as above 800 C for RF/wood and RF/bark, but not for RF/peat. This seemed to correlate with alkali chloride and sulfate concentrations in the ashes. The current work addresses a Danish refuse-derived fuel (RDF), co-combusted with bark, coal, bark+coal, wood, and wood+coal (eight tests). Ash pellets were thermally treated in nitrogen in order to avoid residual carbon combustion. The results obtained show no sintering tendencies below 600 C, significant changes in sintering are seen with pellets treated at 1,000 C. Ash from 100% RDF combustion does not sinter, 25% RDF co-combustion with wood and peat, respectively, gives an insignificant effect. The most severe sintering occurs during co-combustion of RDF with bark. Furthermore, it appears that the presence of a 25% coal fraction (on energy basis) seems to have a negative effect on all fuel blends. Analysis of the sintering results versus ash chemical composition shows that, in general, an increased level of

  2. JV Task 5 - Evaluation of Residual Oil Fly Ash As A Mercury Sorbent For Coal Combustion Flue Gas

    SciTech Connect

    Robert Patton

    2006-12-31

    The mercury adsorption capacity of a residual oil fly ash (ROFA) sample collected form Florida Power and Light Company's Port Everglades Power Plant was evaluated using a bituminous coal combustion flue gas simulator and fixed-bed testing protocol. A size-segregated (>38 {micro}g) fraction of ROFA was ground to a fine powder and brominated to potentially enhance mercury capture. The ROFA and brominated-ROFA were ineffective in capturing or oxidizing the Hg{sup 0} present in a simulated bituminous coal combustion flue gas. In contrast, a commercially available DARCO{reg_sign} FGD initially adsorbed Hg{sup 0} for about an hour and then catalyzed Hg{sup 0} oxidation to produce Hg{sup 2+}. Apparently, the unburned carbon in ROFA needs to be more rigorously activated in order for it to effectively capture and/or oxidize Hg{sup 0}.

  3. The reaction of acid mine drainage with fly ash from coal combustion

    SciTech Connect

    Kim, A.G.

    1999-07-01

    The placement of alkaline fly ash in abandoned, reclaimed or active surface coal mines is intended to reduce the amount of acid mine drainage (AMD) produced at such sites by neutralization, inhibition of acid forming bacteria, encapsulation of the pyrite or water diversion. A continuing concern with this application is the potential release of trace elements from the fly ash when it is placed in contact with AMD. To investigate the possible release of antimony, arsenic, barium, boron, cadmium, chromium, cobalt, copper, lead, nickel, selenium, and zinc from fly ash, a series of column leaching tests were conducted. A one kg fly ash sample, placed in a 5-cm by 1 m acrylic columns, was leached at a nominal rate of 250 mL/d for between 30 and 60 days. The leachant solutions were deionized water, and dilute solutions of sulfuric acid and ferric chloride. Leaching tests have been completed on 28 fly ash samples. leachate data, analyzed as the mass extracted with respect to the concentration in the solid, indicate that the release of trace elements is variable, with only barium and zinc extracted at greater than 50 pct of the amount present in the original sample. As a comparison, water quality changes have been monitored at three sites where fly ash grout was injected after reclamation to control AMD. When compared before and after grouting, small increases in pH and decreases in acidity at discharge points were observed. Concentrations of trace metals were found to be comparable in treated and untreated areas. When grouted and ungrouted areas were compared, the effect of the fly ash was shown to be localized in the areas of injection. These studies indicated that when fly ash is used as a reagent to control of AMD, the release of trace elements is relatively small.

  4. Coal combustion system

    DOEpatents

    Wilkes, Colin; Mongia, Hukam C.; Tramm, Peter C.

    1988-01-01

    In a coal combustion system suitable for a gas turbine engine, pulverized coal is transported to a rich zone combustor and burned at an equivalence ratio exceeding 1 at a temperature above the slagging temperature of the coal so that combustible hot gas and molten slag issue from the rich zone combustor. A coolant screen of water stretches across a throat of a quench stage and cools the combustible gas and molten slag to below the slagging temperature of the coal so that the slag freezes and shatters into small pellets. The pelletized slag is separated from the combustible gas in a first inertia separator. Residual ash is separated from the combustible gas in a second inertia separator. The combustible gas is mixed with secondary air in a lean zone combustor and burned at an equivalence ratio of less than 1 to produce hot gas motive at temperature above the coal slagging temperature. The motive fluid is cooled in a dilution stage to an acceptable turbine inlet temperature before being transported to the turbine.

  5. Investigation of the relationship between particulate-bound mercury and properties of fly ash in a full-scale 100 MWe pulverized coal combustion boiler

    SciTech Connect

    Sen Li; Chin-Min Cheng; Bobby Chen; Yan Cao; Jacob Vervynckt; Amanda Adebambo; Wei-Ping Pan

    2007-12-15

    The properties of fly ash in coal-fired boilers influence the emission of mercury from power plants into the environment. In this study, seven different bituminous coals were burned in a full-scale 100 MWe pulverized coal combustion boiler and the derived fly ash samples were collected from a mechanical hopper (MH) and an electrostatic precipitator hopper (ESP). The mercury content, specific surface area (SSA), unburned carbon, and elemental composition of the fly ash samples were analyzed to evaluate the correlation between the concentration of particulate-bound mercury and the properties of coal and fly ash. For a given coal, it was found that the mercury content in the fly ash collected from the ESP was greater than in the fly ash samples collected from the MHP. This phenomenon may be due to a lower temperature of flue gas at the ESP (about 135{sup o}C) compared to the temperature at the air preheater (about 350{sup o}C). Also, a significantly lower SSA observed in MH ash might also contribute to the observation. A comparison of the fly ash samples generated from seven different coals using statistical methods indicates that the mercury adsorbed on ESP fly ashes has a highly positive correlation with the unburned carbon content, manganese content, and SSA of the fly ash. Sulfur content in coal showed a significant negative correlation with the Hg adsorption. Manganese in fly ash is believed to participate in oxidizing volatile elemental mercury (Hg{sup 0}) to ionic mercury (Hg{sup 2+}). The oxidized mercury in flue gas can form a complex with the fly ash and then get removed before the flue gas leaves the stack of the boiler.

  6. Mineralogy, chemical composition, and microstructure of ferrospheres in fly ashes from coal combustion

    SciTech Connect

    Yongchun Zhao; Junying Zhang; Junmin Sun; Xiangfei Bai; Chuguang Zheng

    2006-08-15

    Fourteen samples of coal and ferrospheres, which were recovered by dry magnetic separation from fly ashes, were collected from five power plants in China. The mineralogy, chemical composition, and microstructure of ferrospheres in fly ashes have been studied by optical microscopy, X-ray diffraction (XRD), Moessbauer spectroscopy, and field emission scanning electron microscopy equipped with energy-dispersive X-ray spectroscopy (FSEM-EDX). Iron in ferrospheres mainly occurs as Fe{sub 3}O{sub 4}, {alpha}Fe{sub 2}O{sub 3}, {gamma}Fe{sub 2}O{sub 3}, MgFe{sub 2}O{sub 4}, and Fe{sup 3+}-glass, ferrian spinel, and so on. On the basis of iron content, the ferrospheres in fly ashes are classified into four groups, namely ferrooxides, aluminosilicate-bearing ferrooxides, high-ferriferous aluminosilicates, and ferroaluminosilicates . Ferrooxides are derived from the oxidation of iron-bearing minerals, whereas aluminosilicate-bearing ferrooxides, high-ferriferous aluminosilicates, and ferroaluminosilicates are formed by the fusion of different proportions of inherent iron-bearing minerals and clay minerals. According to their microstructure, the ferrospheres in fly ashes are classified into seven groups, namely sheet ferrospheres, dendritic ferrospheres, granular ferrospheres, smooth ferrospheres, ferroplerospheres, porous ferrospheres, and molten drop ferrospheres. Sheet ferrospheres are derived from the oxidation of iron-bearing minerals immediately; smooth ferrospheres, molten drop ferrospheres, ferroplerospheres, and porous ferrospheres are the complex eutectic of inherent iron-bearing minerals and clay minerals; dendritic ferrospheres and granular ferrospheres are formed by the conglutination after the oxidation of iron-bearing minerals. Ferrooxides and aluminosilicate-bearing ferrooxides are important sources of the initial layer that occurs in deposits formed in coal-burning systems. 78 refs., 11 figs., 4 tabs.

  7. Pyrite thermochemistry, ash agglomeration, and char fragmentation during pulverized coal combustion. Final technical report

    SciTech Connect

    Akan-Etuk, A.; Diaz, R.; Niksa, S.

    1991-10-01

    The objective of the present work is to introduce an experimental program that will eventually lead to time-resolved iron ash composition over the technological operating domain. The preceding literature survey suggests two important stipulations on any such experimental program. The first stipulation is that good control must be established over the operating conditions, to accurately quantify their effects. The other is that data must be obtained rapidly, to thoroughly cover the important operating domain. This work presents a series of studies that has characterized the desulfurization of pyrite during the early stages of combustion. An experimental system was established and used to monitor the effects of oxygen, temperature, and residence time on the evolution of condensed phase products of the combustion of pure pyrite. (VC)

  8. Pyrite thermochemistry, ash agglomeration, and char fragmentation during pulverized coal combustion

    SciTech Connect

    Akan-Etuk, A.; Diaz, R.; Niksa, S.

    1991-10-01

    The objective of the present work is to introduce an experimental program that will eventually lead to time-resolved iron ash composition over the technological operating domain. The preceding literature survey suggests two important stipulations on any such experimental program. The first stipulation is that good control must be established over the operating conditions, to accurately quantify their effects. The other is that data must be obtained rapidly, to thoroughly cover the important operating domain. This work presents a series of studies that has characterized the desulfurization of pyrite during the early stages of combustion. An experimental system was established and used to monitor the effects of oxygen, temperature, and residence time on the evolution of condensed phase products of the combustion of pure pyrite. (VC)

  9. Coal combustion science

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Fletcher, T.H.; Mitchell, R.E.

    1990-11-01

    The objective of this activity is to support the Office of Fossil Energy in executing research on coal combustion science. This activity consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center (PETC) Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency (IEA) Coal Combustion Science Project. Specific tasks include: coal devolatilization, coal char combustion, and fate of mineral matter during coal combustion. 91 refs., 40 figs., 9 tabs.

  10. Coal ash monitors

    SciTech Connect

    Clayton, C.G.; Wormald, M.R.

    1981-07-14

    A monitor for determining the ash content of coal in rail cars consisting of a structure including means for irradiating each car as it passes the structure with a known dose of neutrons, means for detecting and measuring the intensities of gamma -rays emitted by ash-forming elements in the coal, and means for providing an indication of the concentration of the ash-forming elements. There also are included interlocks for ensuring that the neutron source is only operated when a loaded car is in the appropriate position.

  11. Coal char fragmentation during pulverized coal combustion

    SciTech Connect

    Baxter, L.L.

    1995-07-01

    A series of investigations of coal and char fragmentation during pulverized coal combustion is reported for a suite of coals ranging in rank from lignite to low-volatile (lv) bituminous coal under combustion conditions similar to those found in commercial-scale boilers. Experimental measurements are described that utilize identical particle sizing characteristics to determine initial and final size distributions. Mechanistic interpretation of the data suggest that coal fragmentation is an insignificant event and that char fragmentation is controlled by char structure. Chars forming cenospheres fragment more extensively than solid chars. Among the chars that fragment, large particles produce more fine material than small particles. In all cases, coal and char fragmentation are seen to be sufficiently minor as to be relatively insignificant factors influencing fly ash size distribution, particle loading, and char burnout.

  12. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  13. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  14. COAL ASH RESOURCES RESEARCH CONSORTIUM

    SciTech Connect

    1998-12-01

    The Coal Ash Resources Research Consortium (CARRC, pronounced �cars�) is the core coal combustion by-product (CCB) research group at the Energy & Environmental Research Center (EERC). CARRC focuses on performing fundamental and applied scientific and engineering research emphasizing the environmentally safe, economical use of CCBs. CARRC member organizations, which include utilities and marketers, are key to developing industry-driven research in the area of CCB utilization and ensuring its successful application. CARRC continued the partnership of industry partners, university researchers, and the U.S. Department of Energy (DOE) addressing needs in the CCB industry through technical research and development projects. Technology transfer also continued through distribution and presentation of the results of research activities to appropriate audiences, with emphasis on reaching government agency representatives and end users of CCBs. CARRC partners have evolved technically and have jointly developed an understanding of the layers of social, regulatory, legal, and competition issues that impact the success of CCB utilization as applies to the CCB industry in general and to individual companies. Many CARRC tasks are designed to provide information on CCB performance including environmental performance, engineering performance, favorable economics, and improved life cycle of products and projects. CARRC activities from 1993�1998 included a variety of research tasks, with primary work performed in laboratory tasks developed to answer specific questions or evaluate important fundamental properties of CCBs. The tasks summarized in this report are 1) The Demonstration of CCB Use in Small Construction Projects, 2) Application of CCSEM (computer-controlled scanning electron microscopy) for Coal Combustion By-Product Characterization, 3) Development of a Procedure to Determine Heat of Hydration for Coal Combustion By-Products, 4) Investigation of the Behavior of High

  15. Comparative mutagenicity of a coal combustion fly ash extract in Salmonella typhimurium and Chinese hamster ovary cells

    SciTech Connect

    Li, A.P.; Clark, C.R.; Hanson, R.L.; Henderson, T.R.; Hobbs, C.H.

    1983-01-01

    The dichloromethane extract of a coal combustion fly ash sample obtained from an experimental fluidized bed coal combustor was tested for mutagenicity in Salmonella typhimurium and cultured Chinese hamster ovary (CHO) cells. The extract was directly mutagenic in S typhimurium strain TA98 and the nitroreductase deficient strains TA98NR and TA98/1,8DNP/sub 6/. The mutagenicity observed in TA98NR and TA98/1,8DNP/sub 6/ was lower than that in TA98. Addition of exogenous Aroclor 1254-induced rat liver supernatant (liver S9) decreased the bacterial mutagenicity of the extract. A different mutagenic response was observed in CHO cells. In the absence of liver S9, although the extract was cytotoxic to CHO cells, no significant mutagenicity was observed. Addition of exogenous liver S9 decreased the cytotoxicity and increased the mutagenicity at both Na/sup +/-K/sup +/-ATPase and hypoxanthine-guanine phosphoribosyl transferase (HGPRT) gene loci in CHO cells. Using gas chromatography/mass spectrometry (GC/MS) and tandem quadruple mass spectrometry, a number of polynuclear aromatic hydrocarbons (PAHs) and nitrated PAHs (nitro-PAHs) were tentatively identified and quantitated. A possible explanation of the difference in bacterial and mammalian mutagenicity of the extract is that the bacterial mutagenicity was induced by the nitro-PAHs that are potent bacterial mutagens and mammalian mutagenicity was induced by both PAHs and nitro-PAHs that are promutagens.

  16. Comparative mutagenicity of a coal combustion fly ash extract in Salmonella typhimurium and chinese hamster ovary cells

    SciTech Connect

    Li, A.P.; Clark, C.R.; Hanson, R.L.; Henderson, T.R.; Hobbs, C.H.

    1983-01-01

    The dichloromethane extract of a coal combustion fly ash sample obtained from an experimental fluidized bed coal combustor was tested for mutagenicity in Salmonella typhimurium and cultured Chinese hamster ovary (CHO) cells. The extract was directly mutagenic in S typhimurium strain TA98 and the nitroreducatase deficient strains TA98NR and TA98/1,8DNP/sub 6/. The mutagenicity observed in TA98NR and TA98/1,8DNP/sub 6/ was lower than that in TA98. Addition of exogenous Aroclor 1254-induced rat liver supernatant (liver S9) decreased the bacterial mutagenicity of the extract. A different mutagenic response was observed in CHO cells. In the absence of liver S9, although the extract was cytotoxic to CHO cells, no significant mutagenicity was observed. Addition of exogenous liver S9 decreased the cytotoxicity and increased the mutagenicity at both Na/sup +/ -K/sup +/ -ATPase and hypoxanthine-guanine phosphoribosyl transferase (HGPRT) gene loci in CHO cells. Using gas chromatography/mass spectrometry (GC/MS) and tandem quadruple mass spectrometry, a number of polynuclear aromatic hydrocarbons (PAHs) and nitrated PAHs (nitro-PAHs) were tentatively identified and quantitated. A possible explanation of the difference in bacterial and mammalian mutagenicity of the extract is that the bacterial mutagenicity was induced by the nitro-PAHs that are potent bacterial mutagens and mammalian mutagenicity was induced by both PAHs and nitro-PAHs that are promutagens.

  17. Regenerable cobalt oxide loaded magnetosphere catalyst from fly ash for mercury removal in coal combustion flue gas.

    PubMed

    Yang, Jianping; Zhao, Yongchun; Zhang, Junying; Zheng, Chuguang

    2014-12-16

    To remove Hg(0) in coal combustion flue gas and eliminate secondary mercury pollution of the spent catalyst, a new regenerable magnetic catalyst based on cobalt oxide loaded magnetospheres from fly ash (Co-MF) was developed. The catalyst, with an optimal loading of 5.8% cobalt species, attained approximately 95% Hg(0) removal efficiency at 150 °C under simulated flue gas atmosphere. O2 could enhance the Hg(0) removal activity of magnetospheres catalyst via the Mars-Maessen mechanism. SO2 displayed an inhibitive effect on Hg(0) removal capacity. NO with lower concentration could promote the Hg(0) removal efficiency. However, when increasing the NO concentration to 300 ppm, a slightly inhibitive effect of NO was observed. In the presence of 10 ppm of HCl, greater than 95.5% Hg(0) removal efficiency was attained, which was attributed to the formation of active chlorine species on the surface. H2O presented a seriously inhibitive effect on Hg(0) removal efficiency. Repeated oxidation-regeneration cycles demonstrated that the spent Co-MF catalyst could be regenerated effectively via thermally treated at 400 °C for 2 h. PMID:25403026

  18. Mercury removal from coal combustion flue gas by modified fly ash.

    PubMed

    Xu, Wenqing; Wang, Hairui; Zhu, Tingyu; Kuang, Junyan; Jing, Pengfei

    2013-02-01

    Fly ash is a potential alternative to activated carbon for mercury adsorption. The effects of physicochemical properties on the mercury adsorption performance of three fly ash samples were investigated. X-ray fluorescence spectroscopy, X-ray photoelectron spectroscopy, and other methods were used to characterize the samples. Results indicate that mercury adsorption on fly ash is primarily physisorption and chemisorption. High specific surface areas and small pore diameters are beneficial to efficient mercury removal. Incompletely burned carbon is also an important factor for the improvement of mercury removal efficiency, in particular. The C-M bond, which is formed by the reaction of C and Ti, Si and other elements, may improve mercury oxidation. The samples modified with CuBr2, CuCl2 and FeCl3 showed excellent performance for Hg removal, because the chlorine in metal chlorides acts as an oxidant that promotes the conversion of elemental mercury (Hg0) into its oxidized form (Hg2+). Cu2+ and Fe3+ can also promote Hg0 oxidation as catalysts. HCl and O2 promote the adsorption of Hg by modified fly ash, whereas SO2 inhibits the Hg adsorption because of competitive adsorption for active sites. Fly ash samples modified with CuBr2, CuCl2 and FeCl3 are therefore promising materials for controlling mercury emissions. PMID:23596961

  19. Coal Combustion Science

    SciTech Connect

    Hardesty, D.R.; Fletcher, T.H.; Hurt, R.H.; Baxter, L.L. )

    1991-08-01

    The objective of this activity is to support the Office of Fossil Energy in executing research on coal combustion science. This activity consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency Coal Combustion Science Project. Specific tasks for this activity include: (1) coal devolatilization - the objective of this risk is to characterize the physical and chemical processes that constitute the early devolatilization phase of coal combustion as a function of coal type, heating rate, particle size and temperature, and gas phase temperature and oxidizer concentration; (2) coal char combustion -the objective of this task is to characterize the physical and chemical processes involved during coal char combustion as a function of coal type, particle size and temperature, and gas phase temperature and oxygen concentration; (3) fate of mineral matter during coal combustion - the objective of this task is to establish a quantitative understanding of the mechanisms and rates of transformation, fragmentation, and deposition of mineral matter in coal combustion environments as a function of coal type, particle size and temperature, the initial forms and distribution of mineral species in the unreacted coal, and the local gas temperature and composition.

  20. Leachability of trace elements in coal and coal combustion wastes

    SciTech Connect

    Rice, C.A.; Breit, G.N.; Fishman, N.S.; Bullock, J.H. Jr.

    1999-07-01

    Leaching of trace elements from coal and coal combustion waste (CCW) products from a coal-fired power plant, burning coal from the Appalachian and Illinois basins, was studied using deionized (DI) water as a lixiviant to resemble natural conditions in waste disposal sites exposed to dilute meteoric water infiltration. Samples of bottom ash, fly ash, and feed coal were collected from two combustion units at monthly intervals, along with a bulk sample of wastes deposited in an on-site disposal pond. The units burn different coals, one a high-sulfur coal (2.65 to 3.5 weight percent S) and the other, a low-sulfur coal (0.6--0.9 eight percent S). Short-term batch leaches with DI water were performed for times varying from a few minutes to 18 hours. Select fly ash samples were also placed in long-term (> 1 year) flow-through columns.

  1. Determination of rare earth elements in combustion ashes from selected Polish coal mines by wavelength dispersive X-ray fluorescence spectrometry

    NASA Astrophysics Data System (ADS)

    Smoliński, Adam; Stempin, Marek; Howaniec, Natalia

    2016-02-01

    The aim of the experimental works presented in this paper was to develop a method using wavelength dispersive X-ray fluorescence spectrometry (WDXRF) in order to determine the content of 16 rare earth elements (REEs) and the concentration of the said elements in 169 samples of combustion ash of coals coming from ten Polish coal mines, as well as to validate the method. It was found out that there is a clear diversity in the levels and ranges of the variability of REEs occurrence in coal ashes. The average content of cerium, lanthanum, and scandium amounts to 198.8 μg • g- 1, 76.5 μg • g- 1, and 52.4 μg • g- 1 respectively, whereas for such metals as europium, holmium, lutetium, terbium, and thulium, the average content does not exceed the level of 5 μg • g- 1 (the average content for these metals amounts to 1.2 μg • g- 1, 1.4 μg • g- 1, 0.3 μg • g- 1, 1.3 μg • g- 1, and 0.6 μg • g- 1, respectively). In addition, this paper presents an analysis of data obtained by means of hierarchical clustering analysis. Simultaneous interpretation of the dendrogram of objects (coal ash samples) and the color map of the experimental data allowed a more in-depth analysis of the relationships between the clustered coal ash samples from different coal mines and the content of the rare earth elements.

  2. Characterization of ash deposition and heat transfer behavior of coals during combustion in a pilot-scale facility and full-scale utility

    SciTech Connect

    Sushil Gupta; Rajender Gupta; Gary Bryant; Terry Wall; Shinji Watanabe; Takashi Kiga; Kimihito Narukawa

    2009-05-15

    Experimental measurements as well as theoretical models were used to investigate the impact of mineral matter of three coals on ash deposition and heat transfer for pulverized coal fired boilers. The ash deposition experiments were conducted in a pulverized fuel combustion pilot-scale facility and a full-scale unit. A mathematical model with input from computer-controlled scanning electron microscopy analysis of coal minerals was used to predict the effect of ash deposition on heat transfer. The predicted deposit thickness and heat flux from the model are shown to be consistent with the measurements in the test facility. The model differentiates the coals according to the deposits they form and their effect on heat transfer. The heat transfer predictions in the full-scale unit were found to be most suitable for the water wall under the furnace nose. The study demonstrates that the measurements in a full-scale unit can differ significantly from those in pilot-scale furnaces due to soot-blowing operations. 9 refs., 12 figs., 3 tabs.

  3. Oxy-coal Combustion Studies

    SciTech Connect

    Wendt, J.; Eddings, E.; Lighty, J.; Ring, T.; Smith, P.; Thornock, J.; Y Jia, W. Morris; Pedel, J.; Rezeai, D.; Wang, L.; Zhang, J.; Kelly, K.

    2012-01-06

    The objective of this project is to move toward the development of a predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. This validation research brings together multi-scale experimental measurements and computer simulations. The combination of simulation development and validation experiments is designed to lead to predictive tools for the performance of existing air fired pulverized coal boilers that have been retrofitted to various oxy-firing configurations. In addition, this report also describes novel research results related to oxy-combustion in circulating fluidized beds. For pulverized coal combustion configurations, particular attention is focused on the effect of oxy-firing on ignition and coal-flame stability, and on the subsequent partitioning mechanisms of the ash aerosol.

  4. MSW fly ash stabilized with coal ash for geotechnical application.

    PubMed

    Kamon, M; Katsumi, T; Sano, Y

    2000-09-15

    The solidification and stabilization of municipal solid waste (MSW) fly ash for the purpose of minimizing the geo-environmental impact caused by toxic heavy metals as well as ensuring engineering safety (strength and soaking durability) are experimentally evaluated. The mixtures of MSW fly ash stabilized with cement and fluidized bed combustion coal fly ash (FCA) were used for unconfined compressive strength tests, leachate tests, and soaking tests. The behavior of soluble salts contained in the MSW fly ash significantly affects strength development, soaking durability, and the hardening reaction of the stabilized MSW fly ash mixtures. The cement stabilization of the MSW fly ash does not have enough effect on strength development and soaking durability. The addition of cement only contributes to the containment of heavy metals due to the high level of alkalinity. When using FCA as a stabilizing agent for MSW fly ash, the mixture exhibits high strength and durability. However, the Cd leachate cannot be prevented in the early stages of curing. Using a combination of cement and FCA as a MSW fly ash stabilizer can attain high strength, high soaking durability, and the containment of heavy metals. The stabilized MSW fly ash with cement and FCA can be practically applied to embankments. PMID:10936538

  5. Trace elements in coal ash

    USGS Publications Warehouse

    Deonarine, Amrika; Kolker, Allan; Doughten, Michael W.

    2015-01-01

    In this fact sheet, the form, distribution, and behavior of trace elements of environmental interest in samples of coal fly ash were investigated in response to concerns about element mobility in the event of an ash spill. The study includes laboratory-based leaching experiments to examine the behavior of trace elements, such as arsenic (As) and chromium (Cr), in response to key environmental factors including redox conditions (degree of oxygenation), which are known to vary with depth within coal ash impoundments and in natural ecosystems. The experiments show that As dissolves from samples of coal fly ash into simulated freshwater under both oxic (highly oxygenated) and anoxic (poorly oxygenated) conditions, whereas dissolved Cr concentrations are very redox dependent. This U.S. Geological Survey research helps define the distribution of elements such as As in coal ash and shows that element mobility can vary considerably under different conditions expected in the environment.

  6. Evaluation of Pollutant Leaching Potential of Coal Ashes for Recycling

    NASA Astrophysics Data System (ADS)

    Park, D.; Woo, N. C.; Kim, H.; Yoon, H.; Chung, D.

    2011-12-01

    By 2009, coal ashes produced from coal-based power plants in Korea have been reused as cement supplement materials; however, the rest is mostly disposed in landfills inside the plant properties. Continuous production of coal ashes and limited landfill sites require more recycles of coal ashes as base materials, specifically in constructions of roads and of huge industrial complex. Previous researches showed that coal ashes could contain various metals such as arsenic(As), chromium(Cr), lead(Pb), nickel(Ni), selenium(Se), etc. In this study, we collected four types of bottom ashes and two of fly ashes from four coal-based power plants. These ash samples were tested with distilled water through the column leaching process in oxidized conditions. The column test results were compared with those of total digestion, sequential extraction processes and TCLP. Concentrations of metals in outflows from columns are generally greater in fly ashes than in bottom ashes, specifically for As, Se, B, Sr and SO4. Only one fly ash (J2-F) shows high concentrations of arsenic and selenium in leachate. Sequential extraction results indicate that these metals are in readily soluble forms, such as adsorbed, carbonated, and reducible forms. Results of TCLP analysis indicate no potential contaminants leached from the ashes. In conclusion, recycling of coal combustion ashes could be encouraged with proper tests such as sequential and leaching experiments.

  7. Nitrogen release during coal combustion

    SciTech Connect

    Baxter, L.L.; Mitchell, R.E.; Fletcher, T.H.; Hurt, R.H.

    1995-02-01

    Experiments in entrained flow reactors at combustion temperatures are performed to resolve the rank dependence of nitrogen release on an elemental basis for a suite of 15 U.S. coals ranging from lignite to low-volatile bituminous. Data were obtained as a function of particle conversion, with overall mass loss up to 99% on a dry, ash-free basis. Nitrogen release rates are presented relative to both carbon loss and overall mass loss. During devolatilization, fractional nitrogen release from low-rank coals is much slower than fractional mass release and noticeably slower than fractional carbon release. As coal rank increases, fractional nitrogen release rate relative to that of carbon and mass increases, with fractional nitrogen release rates exceeding fractional mass and fractional carbon release rates during devolatilization for high-rank (low-volatile bituminous) coals. At the onset of combustion, nitrogen release rates increase significantly. For all coals investigated, cumulative fractional nitrogen loss rates relative to those of mass and carbon passes through a maximum during the earliest stages of oxidation. The mechanism for generating this maximum is postulated to involve nascent thermal rupture of nitrogen-containing compounds and possible preferential oxidation of nitrogen sites. During later stages of oxidation, the cumulative fractional loss of nitrogen approaches that of carbon for all coals. Changes in the relative release rates of nitrogen compared to those of both overall mass and carbon during all stages of combustion are attributed to a combination of the chemical structure of coals, temperature histories during combustion, and char chemistry.

  8. Ice nucleation by combustion ash particles at conditions relevant to mixed-phase clouds

    NASA Astrophysics Data System (ADS)

    Umo, N. S.; Murray, B. J.; Baeza-Romero, M. T.; Jones, J. M.; Lea-Langton, A. R.; Malkin, T. L.; O'Sullivan, D.; Plane, J. M. C.; Williams, A.

    2014-11-01

    Ice nucleating particles can modify cloud properties with implications for climate and the hydrological cycle; hence, it is important to understand which aerosol particle types nucleate ice and how efficiently they do so. It has been shown that aerosol particles such as natural dusts, volcanic ash, bacteria and pollen can act as ice nucleating particles, but the ice nucleating ability of combustion ashes has not been studied. Combustion ashes are major by-products released during the combustion of solid fuels and a significant amount of these ashes are emitted into the atmosphere either during combustion or via aerosolization of bottom ashes. Here, we show that combustion ashes (coal fly ash, wood bottom ash, domestic bottom ash, and coal bottom ash) nucleate ice in the immersion mode at conditions relevant to mixed-phase clouds. Hence, combustion ashes could play an important role in primary ice formation in mixed-phase clouds, especially in clouds that are formed near the emission source of these aerosol particles. In order to quantitatively assess the impact of combustion ashes on mixed-phase clouds, we propose that the atmospheric abundance of combustion ashes should be quantified since up to now they have mostly been classified together with mineral dust particles. Also, in reporting ice residue compositions, a distinction should be made between natural mineral dusts and combustion ashes in order to quantify the contribution of combustion ashes to atmospheric ice nucleation.

  9. Ice nucleation by combustion ash particles at conditions relevant to mixed-phase clouds

    NASA Astrophysics Data System (ADS)

    Umo, N. S.; Murray, B. J.; Baeza-Romero, M. T.; Jones, J. M.; Lea-Langton, A. R.; Malkin, T. L.; O'Sullivan, D.; Neve, L.; Plane, J. M. C.; Williams, A.

    2015-05-01

    Ice-nucleating particles can modify cloud properties with implications for climate and the hydrological cycle; hence, it is important to understand which aerosol particle types nucleate ice and how efficiently they do so. It has been shown that aerosol particles such as natural dusts, volcanic ash, bacteria and pollen can act as ice-nucleating particles, but the ice-nucleating ability of combustion ashes has not been studied. Combustion ashes are major by-products released during the combustion of solid fuels and a significant amount of these ashes are emitted into the atmosphere either during combustion or via aerosolization of bottom ashes. Here, we show that combustion ashes (coal fly ash, wood bottom ash, domestic bottom ash, and coal bottom ash) nucleate ice in the immersion mode at conditions relevant to mixed-phase clouds. Hence, combustion ashes could play an important role in primary ice formation in mixed-phase clouds, especially in clouds that are formed near the emission source of these aerosol particles. In order to quantitatively assess the impact of combustion ashes on mixed-phase clouds, we propose that the atmospheric abundance of combustion ashes should be quantified since up to now they have mostly been classified together with mineral dust particles. Also, in reporting ice residue compositions, a distinction should be made between natural mineral dusts and combustion ashes in order to quantify the contribution of combustion ashes to atmospheric ice nucleation.

  10. Environmentally conscious coal combustion

    SciTech Connect

    Hickmott, D.D.; Brown, L.F.; Currier, R.P.

    1997-08-01

    This is the final report of a one-year, Laboratory-Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). The objective of this project was to evaluate the environmental impacts of home-scale coal combustion on the Navajo Reservation and develop strategies to reduce adverse health effects associated with home-scale coal combustion. Principal accomplishments of this project were: (1) determination of the metal and gaseous emissions of a representative stove on the Navajo Reservation; (2) recognition of cyclic gaseous emissions in combustion in home-scale combustors; (3) `back of the envelope` calculation that home-scale coal combustion may impact Navajo health; and (4) identification that improved coal stoves require the ability to burn diverse feedstocks (coal, wood, biomass). Ultimately the results of Navajo home-scale coal combustion studies will be extended to the Developing World, particularly China, where a significant number (> 150 million) of households continue to heat their homes with low-grade coal.

  11. 2005 world of coal ash conference proceedings

    SciTech Connect

    2005-07-01

    The theme of the conference was science, applications and sustainability. Papers are presented under the following topics: aggregates; FGD; policy; SCR; chemistry; cement and concrete (including alkali and silica reaction); agriculture; chemistry - mercury; mine reclamation; new products; and environmental management. The papers from the regulation, risk and reclamation with coal combustion byproducts at mines - OSM interactive forum and the 2005 conference on unburned carbon on utility fly ash are also included. The poster papers are included as well.

  12. Fundamental Study of Low NOx Combustion Fly Ash Utilization

    SciTech Connect

    E. M. Suubert; I. Kuloats; K. Smith; N. Sabanegh; R.H. Hurt; W. D. Lilly; Y. M. Gao

    1997-05-01

    This study is principally concerned with characterizing the organic part of coal combustion fly ashes. High carbon fly ashes are becoming more common as by-products of low-NOx combustion technology, and there is need to learn more about this fraction of the fly ash. The project team consists of two universities, Brown and Princeton, and an electrical utility, New England Power. A sample suite of over forty fly ashes has been gathered from utilities across the United States, and includes ashes from a coals ranging in rank from bituminous to lignite. The characterizations of these ashes include standard tests (LOI, Foam Index), as well as more detailed characterizations of their surface areas, porosity, extractability and adsorption behavior. The ultimate goal is, by better characterizing the material, to enable broadening the range of applications for coal fly ash re-use beyond the current main market as a pozzolanic agent for concretes. The potential for high carbon-content fly ashes to substitute for activated carbons is receiving particular attention. The work performed to date has already revealed how very different the surfaces of different ashes produced by the same utility can be, with respect to polarity of the residual carbon. This can help explain the large variations in acceptability of these ashes as concrete additives.

  13. FUNDAMENTAL STUDY OF LOW-NOx COMBUSTION FLY ASH UTILIZATION

    SciTech Connect

    ERIC M. SUUBERG; ROBERT H. HURT

    1998-10-19

    This study is principally concerned with characterizing the organic part of coal combustion fly ashes. High carbon fly ashes are becoming more common as by-products of low-NOx combustion technology, and there is need to learn more about this fraction of the fly ash. The project team consists of two universities, Brown and Princeton, and an electrical utility, New England Power. A sample suite of over fifty fly ashes has been gathered from utilities across the United States, and includes ashes from a coals ranging in rank from bituminous to lignite. The characterizations of these ashes include standard tests (LOI, Foam Index), as well as more detailed characterizations of their surface areas, porosity, extractability and adsorption behavior. The ultimate goal is, by better characterizing the material, to enable broadening the range of applications for coal fly ash re-use beyond the current main market as a pozzolanic agent for concretes. The potential for high carbon-content fly ashes to substitute for activated carbons is receiving particular attention. The work performed to date has already revealed how very different the surfaces of different ashes produced by the same utility can be, with respect to polarity of the residual carbon. This can help explain the large variations in acceptability of these ashes as concrete additives.

  14. Fundamental Study of Low-Nox Combustion Fly Ash Utilization

    SciTech Connect

    E. M. Suuberg; I. Kuloats; K. Smith; N. Sabanegh; R. H. Hurt; W. D. Lilly; Y. M. Gao

    1997-11-01

    This study is principally concerned with characterizing the organic part of coal combustion fly ashes. High carbon fly ashes are becoming more common as by-products of low-NOx combustion technology, and there is need to learn more about this fraction of the fly ash. The project team consists of two universities, Brown and Princeton, and an electrical utility, New England Power. A sample suite of over forty fly ashes has been gathered from utilities across the United States, and includes ashes from a coals ranging in rank from bituminous to lignite. The characterizations of these ashes include standard tests (LOI, Foam Index), as well as more detailed characterizations of their surface areas, porosity, extractability and adsorption behavior. The ultimate goal is, by better characterizing the material, to enable broadening the range of applications for coal fly ash re-use beyond the current main market as a pozzolanic agent for concretes. The potential for high carbon-content fly ashes to substitute for activated carbons is receiving particular attention. The work performed to date has already revealed how very different the surfaces of different ashes produced by the same utility can be, with respect to polarity of the residual carbon. This can help explain the large variations in acceptability of these ashes as concrete additives.

  15. Coal combustion products 2007 production and use report

    SciTech Connect

    2009-07-01

    The American Coal Ash Association's 2007 Annual Coal Combustion Products (CCP) are derived from data from more than 170 power plants. The amount of CCPs used was 40.55%, a decrease of 2.88% from 2006, attributed to reduced fuel burn and a decrease in demand in the building industry. Figures are given for the production of fly ash, flue gas desulfurization gypsum, bottom ash, FBC ash and boiler slag. The article summarises results of the survey. 1 ref., 1 tab.

  16. TOXIC SUBSTANCES FROM COAL COMBUSTION

    SciTech Connect

    A KOLKER; AF SAROFIM; CL SENIOR; FE HUGGINS; GP HUFFMAN; I OLMEZ; J LIGHTY; JOL WENDT; JOSEPH J HELBLE; MR AMES; N YAP; R FINKELMAN; T PANAGIOTOU; W SEAMES

    1998-12-08

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, the Lignite Research Council, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NO combustion systems, and new power generation x plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 July 1998 through 30 September 1998. During this period distribution of all three Phase II coals was completed. Standard analyses for the whole coal samples were also completed. Mössbauer analysis of all project coals and fractions received to date has been completed in order to obtain details of the iron mineralogy. The analyses of arsenic XAFS data for two of the project coals and for some high arsenic coals have been completed. Duplicate splits of the Ohio 5,6,7 and North Dakota lignite samples were taken through all four steps of the selective leaching procedure. Leaching analysis of the Wyodak coal has recently commenced. Preparation of polished coal/epoxy pellets for probe/SEM studies is underway. Some exploratory mercury LIII XAFS work was carried

  17. Fly ash and concrete: a study determines whether biomass, or coal co-firing fly ash, can be used in concrete

    SciTech Connect

    Wang, Shuangzhen; Baxter, Larry

    2006-08-01

    Current US national standards for using fly ash in concrete (ASTM C618) state that fly ash must come from coal combustion, thus precluding biomass-coal co-firing fly ash. The co-fired ash comes from a large and increasing fraction of US power plants due to rapid increases in co-firing opportunity fuels with coal. The fly ashes include coal fly ash, wood fly ash from pure wood combustion, biomass and coal co-fired fly ash SW1 and SW2. Also wood fly ash is blended with Class C or Class F to produce Wood C and Wood E. Concrete samples were prepared with fly ash replacing cement by 25%. All fly ash mixes except wood have a lower water demand than the pure cement mix. Fly ashes, either from coal or non coal combustion, increase the required air entraining agent (AEA) to meet the design specification of the mixes. If AEA is added arbitrarily without considering the amount or existence of fly ash results could lead to air content in concrete that is either too low or too high. Biomass fly ash does not impact concrete setting behaviour disproportionately. Switch grass-coal co-fired fly ash and blended wood fly ash generally lie within the range of pure coal fly ash strength. The 56 day flexure strength of all the fly ash mixes is comparable to that of the pure cement mix. The flexure strength from the coal-biomass co-fired fly ash does not differ much from pure coal fly ash. All fly ash concrete mixes exhibit lower chloride permeability than the pure cement mixes. In conclusion biomass coal co-fired fly ash perform similarly to coal fly ash in fresh and hardened concrete. As a result, there is no reason to exclude biomass-coal co-fired fly ash in concrete.

  18. TOXIC SUBSTANCES FROM COAL COMBUSTION

    SciTech Connect

    Kolker, A.; Sarofim, A.F.; Palmer, C.A.; Huggins, F.E.; Huffman, G.P.; Lighty, J.; Veranth, J.; Helble, J.J.; Wendt, J.O.L.; Ames, M.R.; Finkelman, R.; Mamani-Paco, M.; Sterling, R.; Mroczkowsky, S.J.; Panagiotou, T.; Seames, W.

    1999-05-10

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environ-mental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 January 1999 to 31 March 1999. During this period, a full Program Review Meeting was held at the University of Arizona. At this meeting, the progress of each group was reviewed, plans for the following 9 month period were discussed, and action items (principally associated with the transfer of samples and reports among the various investigators) were identified.

  19. The recycling of the coal fly ash in glass production

    SciTech Connect

    Erol, M.M.; Kucukbayrak, S.; Ersoy-Mericboyu, A.

    2006-09-15

    The recycling of fly ash obtained from the combustion of coal in thermal power plant has been studied. Coal fly ash was vitrified by melting at 1773 K for 5 hours without any additives. The properties of glasses produced from coal fly ash were investigated by means of Differential Thermal Analysis (DTA), X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) techniques. DTA study indicated that there was only one endothermic peak at 1003 K corresponding to the glass transition temperature. XRD analysis showed the amorphous state of the glass sample produced from coal fly ash. SEM investigations revealed that the coal fly ash based glass sample had smooth surface. The mechanical, physical and chemical properties of the glass sample were also determined. Recycling of coal fly ash by using vitrification technique resulted to a glass material that had good mechanical, physical and chemical properties. Toxicity characteristic leaching procedure (TCLP) results showed that the heavy metals of Pb, Cr, Zn and Mn were successfully immobilized into the glass. It can be said that glass sample obtained by the recycling of coal fly ash can be taken as a non-hazardous material. Overall, results indicated that the vitrification technique is an effective way for the stabilization and recycling of coal fly ash.

  20. Mössbauer characterization of feed coal, ash and fly ash from a thermal power plant

    NASA Astrophysics Data System (ADS)

    Reyes Caballero, F.; Martínez Ovalle, S. A.; Moreno Gutiérrez, M.

    2015-06-01

    The aim of this work was apply 57Fe Transmission Mössbauer Spectroscopy at room temperature in order to study the occurrence of iron-containing mineral phases in: 1) feed coal; 2) coal ash, obtained in different stages of the ASTM D3174 standard method; and 3) fly ash, produced when coal is burned in the TERMOPAIPA IV thermal power plant localized in Boyacá, Colombia. According to obtained results, we can conclude the occurrence of pyrite and jarosite in the feed coal; Fe2+ and Fe3+ crystalline paramagnetic phases, superparamagnetic hematite and hematite in coal ash; Fe2+ and Fe3+ noncrystalline and crystalline phases, magnetite and hematite in fly ash. Precisely, for a basic understanding, this work discusses some the possible transformations that take place during coal combustion.

  1. Size distribution of rare earth elements in coal ash

    USGS Publications Warehouse

    Scott, Clinton T.; Deonarine, Amrika; Kolker, Allan; Adams, Monique; Holland, James F.

    2015-01-01

    Rare earth elements (REEs) are utilized in various applications that are vital to the automotive, petrochemical, medical, and information technology industries. As world demand for REEs increases, critical shortages are expected. Due to the retention of REEs during coal combustion, coal fly ash is increasingly considered a potential resource. Previous studies have demonstrated that coal fly ash is variably enriched in REEs relative to feed coal (e.g, Seredin and Dai, 2012) and that enrichment increases with decreasing size fractions (Blissett et al., 2014). In order to further explore the REE resource potential of coal ash, and determine the partitioning behavior of REE as a function of grain size, we studied whole coal and fly ash size-fractions collected from three U.S commercial-scale coal-fired generating stations burning Appalachian or Powder River Basin coal. Whole fly ash was separated into , 5 um, to 5 to 10 um and 10 to 100 um particle size fractions by mechanical shaking using trace-metal clean procedures. In these samples REE enrichments in whole fly ash ranges 5.6 to 18.5 times that of feedcoals. Partitioning results for size separates relative to whole coal and whole fly ash will also be reported. 

  2. Coal combustion research

    SciTech Connect

    Daw, C.S.

    1996-06-01

    This section describes research and development related to coal combustion being performed for the Fossil Energy Program under the direction of the Morgantown Energy Technology Center. The key activity involves the application of chaos theory for the diagnosis and control of fossil energy processes.

  3. BIOAVAILABILITY OF 1-NITROPYRENE FROM MODEL COAL FLY ASH AND ITS UPTAKE BY ALVEOLAR MACROPHAGES

    EPA Science Inventory

    Alveolar macrophage cultures exposed to coal fly ash vapor-coated with 1-nitropyrene were used as a model system to study the bioavailability and the uptake of a nitroaromatic hydrocarbon from coal combustion emissions. Initially, 1-nitropyrene-coated fly ash and uncoated fly ash...

  4. Electricity from coal and utilization of coal combustion by-products

    SciTech Connect

    Demirbas, A.

    2008-07-01

    Most electricity in the world is conventionally generated using coal, oil, natural gas, nuclear energy, or hydropower. Due to environmental concerns, there is a growing interest in alternative energy sources for heat and electricity production. The major by-products obtained from coal combustion are fly ash, bottom ash, boiler slag, and flue gas desulfurization (FGD) materials. The solid wastes produced in coal-fired power plants create problems for both power-generating industries and environmentalists. The coal fly ash and bottom ash samples may be used as cementitious materials.

  5. Predicting slag viscosity from coal ash composition

    SciTech Connect

    Laumb, J.; Benson, S.A.; Katrinak, K.A.; Schwalbe, R.; McCollor, D.P.

    1999-07-01

    Management of slag flow from cyclone-fired utility boilers requires accurate prediction of viscosity. Cyclones tend to build up slag when the cyclone combustion temperature is less than the temperature required to melt and tap the ash from the coal being fired. Cyclone-fired boilers designed for lignite are equipped with predry systems, which remove 6-9% of the moisture from the coal. Cyclones tend to slag when the as-received heating value of the fuel is less than 6350 Btu/lb and T250 (temperature where viscosity equals 250 poise) is greater than 2350 F. The T250 value, as well as the rest of the viscosity-temperature relationship, can be predicted using models based on coal ash composition. The focus of this work is to evaluate several models in terms of their agreement with measured viscosities. Viscosity measurements were made for ten samples, including nine lignite coals and one lignite-derived slag. Model performance is related to the SiO{sub 2}, CaO, and Fe{sub 2}O{sub 3} contents of the slag. The Sage and McIlroy and Kalmanovitch models worked best for high SiO{sub 2} and low Fe{sub 2}O{sub 3} fuels. The Senior model worked best when Fe{sub 2}O{sub 3} content was moderate to high.

  6. Evaluation of tubular ceramic heat exchanger materials in acidic coal ash from coal-oil-mixture combustion. [Sialon; alumina; CVD, sintered, and siliconized SiC

    SciTech Connect

    Ferber, M.K.; Tennery, V.J.

    1981-12-01

    Tubes of five ceramic materials were exposed to the hot combustion gases from a coal-oil-mixture (COM) fuel in the Ceramic Recuperator Analysis Facility (CRAF) at about 1200/sup 0/C for about 500 h. Siliconized SiC, sintered ..cap alpha..-SiC, and chemically vapor deposited (CVD) SiC survived the long-term exposure with no major visible degradation. The alumina and sialon tubes were cracked extensively. Acidic coal slag deposited extensively on the upstream surface of all tubes. During cooldown, the slag did not strongly bond to any of the silicon carbide tubes, but a strong bond was developed with the alumina and sialon tubes. The silicon carbides corroded by a micropitting oxidation at the carbide-slag interface. The SiC and Si phases of siliconized SiC corroded at essentially the same rate. Exposure to hot coal slag increased the room-temperature helium permeability of all the SiC-based tubes. For KT and CVD SiC, both upstream and downstream sides exhibited expansion increases up to about 17% at 1000/sup 0/C. Sintered ..cap alpha..-SiC had much smaller increases. Al/sub 2/O/sub 3/ had an expansion increase of about 14% on the upstream side at 1000/sup 0/C but the downstream side was unchanged. 65 figures, 22 tables.

  7. Beneficiating value-added products from combustion fly ash

    SciTech Connect

    Soong, Y.; McMahan, L.; Gray, D.; Fauth, T.A.; Link, K.; Champagne, J.; Schoffstall, M.R.

    1999-07-01

    Two separation techniques, a dry triboelectrostatic and a wet agglomeration column technique, were developed for beneficiating value-added products from combustion fly ashes. The dry triboelectrostatic separation of fly ash derived from both coal combustion and the combustion of coal mixed with 10 wt.% biomass were conducted. Two different types of triboelectrostatic separators - parallel plate and louvered plate separators - were used for this study. It was found that the quality of separation was dependent upon the nature of fly ash and the configuration of the separator utilized. The development of an oil agglomeration process for the recovery of unburned carbon from fly ash required the optimization of the process. The beneficiation was performed using the six-foot agglomeration column under batch mode conditions. A systematic study on the effects of agglomerant, agitation speeds, air flows, feed rates and agglomerant/ash ratios on the quality of beneficiation was conducted. Preliminary results indicate that the unburned carbon products with the purity of 66 to 71% and the yields of 55 to 57% could be obtained under the optimum conditions studied. Selected applications (i.e., activated carbon, molecular sieves and catalytic application) from the fly ash derived products were explored.

  8. COMBUSTION OF HYDROTHERMALLY TREATED COALS

    EPA Science Inventory

    The report gives results of an evaluation of: (1) the relationship of the combustion characteristics of hydrothermally treated (HTT) coals to environmental emissions, boiler design, and interchangeability of solid fuels produced by the Hydrothermal Coal Process (HCP) with raw coa...

  9. Coal Combustion Products Extension Program

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2006-01-11

    This final project report presents the activities and accomplishments of the ''Coal Combustion Products Extension Program'' conducted at The Ohio State University from August 1, 2000 to June 30, 2005 to advance the beneficial uses of coal combustion products (CCPs) in highway and construction, mine reclamation, agricultural, and manufacturing sectors. The objective of this technology transfer/research program at The Ohio State University was to promote the increased use of Ohio CCPs (fly ash, FGD material, bottom ash, and boiler slag) in applications that are technically sound, environmentally benign, and commercially competitive. The project objective was accomplished by housing the CCP Extension Program within The Ohio State University College of Engineering with support from the university Extension Service and The Ohio State University Research Foundation. Dr. Tarunjit S. Butalia, an internationally reputed CCP expert and registered professional engineer, was the program coordinator. The program coordinator acted as liaison among CCP stakeholders in the state, produced information sheets, provided expertise in the field to those who desired it, sponsored and co-sponsored seminars, meetings, and speaking at these events, and generally worked to promote knowledge about the productive and proper application of CCPs as useful raw materials. The major accomplishments of the program were: (1) Increase in FGD material utilization rate from 8% in 1997 to more than 20% in 2005, and an increase in overall CCP utilization rate of 21% in 1997 to just under 30% in 2005 for the State of Ohio. (2) Recognition as a ''voice of trust'' among Ohio and national CCP stakeholders (particularly regulatory agencies). (3) Establishment of a national and international reputation, especially for the use of FGD materials and fly ash in construction applications. It is recommended that to increase Ohio's CCP utilization rate from 30% in 2005 to 40% by 2010, the CCP Extension Program be

  10. Effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor.

    PubMed

    Varol, Murat; Atimtay, Aysel T

    2015-12-01

    This study aimed to investigate the effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor. The tests included co-combustion of 50-50% by wt. mixtures of Bursa-Orhaneli lignite+olive cake and Denizli-Kale lignite+olive cake, with and without limestone addition. Ash samples were subjected to XRF, XRD and SEM/EDS analyses. While MgO was high in the bottom ash for Bursa-Orhaneli lignite and olive cake mixture, Al2O3 was high for Denizli-Kale lignite and olive cake mixture. Due to high Al2O3 content, Muscovite was the dominant phase in the bottom ash of Denizli Kale. CaO in the bottom ash has increased for both fuel mixtures due to limestone addition. K was in Arcanite phase in the co-combustion test of Bursa/Orhaneli lignite and olive cake, however, it mostly appeared in Potassium Calcium Sulfate phase with limestone addition. PMID:26407346

  11. From in-situ coal to fly ash: A study of coal mines and power plants from Indiana

    USGS Publications Warehouse

    Mastalerz, Maria; Hower, J.C.; Drobniak, A.; Mardon, S.M.; Lis, G.

    2004-01-01

    This paper presents data on the properties of coal and fly ash from two coal mines and two power plants that burn single-source coal from two mines in Indiana. One mine is in the low-sulfur (5%) Springfield Coal Member of the Petersburg Formation (Pennsylvanian). Both seams have comparable ash contents (???11%). Coals sampled at the mines (both raw and washed fractions) were analyzed for proximate/ultimate/sulfur forms/heating value, major oxides, trace elements and petrographic composition. The properties of fly ash from these coals reflect the properties of the feed coal, as well as local combustion and post-combustion conditions. Sulfur and spinel content, and As, Pb and Zn concentrations of the fly ash are the parameters that most closely reflect the properties of the source coal. ?? 2004 Elsevier B.V. All rights reserved.

  12. EPRI's coal combustion product use research

    SciTech Connect

    Ladwig, K.

    2008-07-01

    For more than 20 years, EPRI's Coal Combustion Product Use Program has been a leader in providing research to demonstrate the value of using coal combustion products (CCPs) in construction and manufacturing. Work is concentrated on large-volume uses, increasing use in traditional applications, uses in light of changes in CCP quality resulting form increased and new air emissions controls for nitrogen oxides, sulfur oxides and mercury. Currently, EPRI is investigating opportunities for using higher volumes of Class C ash in concrete; approaches for ensuring that mercury controls do not adversely affect the use of CCPs; agricultural uses for products from flue gas desulfurization; possible markets for spray dryer absorber byproducts; and issues involved with the presence of ammonia in ash. Some recent results and future work is described in this article. 4 photos.

  13. Regeneratively cooled coal combustor/gasifier with integral dry ash removal

    DOEpatents

    Beaufrere, A.H.

    1982-04-30

    A coal combustor/gasifier is disclosed which produces a low or medium combustion gas fired furnances or boilers. Two concentric shells define a combustion air flows to provide regenerative cooling of the inner shell for dry ash operation. A fuel flow and a combustion air flow having opposed swirls are mixed and burned in a mixing-combustion portion of the combustion volume and the ash laden combustion products flow with a residual swirl into an ash separation region. The ash is cooled below the fusion temperature and is moved to the wall by centrifugal force where it is entrained in the cool wall boundary layer. The boundary layer is stabilized against ash re-entrainment as it is moved to an ash removal annulus by a flow of air from the plenum through slots in the inner shell, and by suction on an ash removal skimmer slot.

  14. [Retention of selenium volatility using lime in coal combustion].

    PubMed

    Zhang, J; Ren, D; Zhong, Q; Xu, F; Zhang, Y; Yin, J

    2001-05-01

    For understanding the volatility of selenium, the effect of the contents of exchangeable cations of coal on it, and the retention of selenium using CaO in coal combustion, the sequential chemistry extraction, the fixed bed and circulating fluidized bed (CFB) combustion, X-ray diffraction (XRD) and atomic fluorescence spectrometry (AFS) were undertaken. The results showed that the volatility of selenium was more than 97% in coal combustion at 815 degrees C, and the volatility of selenium was affected by the content of exchangeable cations of coal in low-middle temperature. It was identified that lime can restrain the volatility of selenium. In fixed bed combustion of coal, the retention rates of selenium volatility were between 11.6% and 50.7% using lime. In circulating fluidized bed combustion of coal, partitioning of selenium changed very much in ash of different size fraction between without lime and with lime. Comparing with combustion without lime, the content of selenium in ash from chimney was less than fourth times and that in leaching water from chimney decreased by two orders of magnitude using lime. Retention of selenium volatility using lime is so effective in coal combustion, especially in CFB combustion of coal. PMID:11507891

  15. Determination of the potential for release of mercury from combustion product amended soils: part 2--coal fly ash generated stabilized soil and degradation products.

    PubMed

    Gustin, Mae Sexauer; Xin, Mei; Ericksen, Jody; Fernandez, George C

    2008-11-01

    The potential for mercury (Hg) releases to the air and water from three soils, two subbituminous coal fly ashes, and mixtures of these materials as stabilized soil was assessed. In addition, the potential for Hg release from crushed stabilized material mixed into soil simulating degradation over time was investigated. In general, atmospheric Hg deposition was measured for the ash and materials made using the ash with the higher Hg concentration (ash 1, 0.25 microg x g(-1)), whereas the second ash material (ash 2; approximately 0.08 microg x g(-1)) and materials generated using this ash exhibited emission as the dominant flux. Fluxes measured from stabilized material were less than that measured for the pure ash material but of the same direction. Although the stabilized and degraded stabilized materials exhibited Hg fluxes that were significantly different from base soils, values were within the range reported for low Hg-containing background soils. Because of limitations of the experimental design (i.e., reduced light exposures and measurement of flux from dry materials) reported fluxes are most likely underestimates of that which would occur in the natural environment. Materials made to simulate degradation of the stabilized material did not exhibit higher releases than the stabilized material alone. Synthetic Precipitation Leaching Procedure (SPLP; EPA method 1312) results showed that the chemistry of a soil, especially pH, may influence the amount of Hg released to soil solutions, with more acidic soils potentially enhancing Hg release. PMID:19044165

  16. Coal combustion science. Quarterly progress report, April 1993--June 1993

    SciTech Connect

    Hardesty, D.R.

    1994-05-01

    This document is a quarterly status report of the Coal Combustion Science Project that is being conducted at the Combustion Research Facility, Sandia National Laboratories. The information reported is for Apr-Jun 1993. The objective of this work is to support the Office of Fossil Energy in executing research on coal combustion science. This project consists of basic research on coal combustion that supports both the PETC Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency Coal Combustion Science Project. The objective of the kinetics and mechanisms of pulverized coal char combustion task is to characterize the combustion behavior of selected US coals under conditions relevant to industrial pulverized coal-fired furnaces. Work is being done in four areas: kinetics of heterogeneous fuel particle populations; char combustion kinetics at high carbon conversion; the role of particle structure and the char formation process in combustion and; unification of the Sandia char combustion data base. This data base on the high temperature reactivities of chars from strategic US coals will permit identification of important fuel-specific trends and development of predictive capabilities for advanced coal combustion systems. The objective of the fate of inorganic material during coal combustion task is the establish a quantitative understanding of the mechanisms and rates of transformation, fragmentation, and deposition of inorganic material during coal combustion as a function of coal type, particle size and temperature, the initial forms and distribution of inorganic species in the unreacted coal, and the local gas temperature and composition. In addition, optical diagnostic capabilities are being developed for in situ, real-time detection of inorganic vapor species and surface species during ash deposition. Selected papers have been indexed separately for inclusion in the Energy Science and Technology Database.

  17. Beneficial use of coal combustion products continues to grow

    SciTech Connect

    MacDonald, M.

    2008-07-01

    In August 2007 the American Coal Ash Association (ACAA) released results of the Coal Combustion Products Production (CCP) and use survey. Production was 124,795,000 tons while beneficial use was 54,203,000 tons, a utilization rate of over 43%, 3% higher than in 2005. The article includes graphs of 40 years of CCP production and use and projected trade of CCP utilization until 2011. It also gives 2006 figures for Production and use of fly ash, bottom ash, boiler slag, FGD gypsum and other FGD products, and FBC ash. 3 refs., 3 figs.

  18. Numerical analysis of the process of combustion and gasification of the polydisperse coke residue of high-ash coal under pressure in a fluidized bed

    SciTech Connect

    A.Y. Maistrenko; V.P. Patskov; A.I. Topal; T.V. Patskova

    2007-09-15

    A numerical analysis of the process of 'wet' gasification of high-ash coal under pressure in a low-temperature fluidized bed has been performed. The applicability of the previously developed computational model, algorithm, and program for the case under consideration has been noted. The presence of 'hot spots' (short-time local heatings) at different points of the bed has been confirmed.

  19. Formation and use of coal combustion residues from three types of power plants burning Illinois coals

    USGS Publications Warehouse

    Demir, I.; Hughes, R.E.; DeMaris, P.J.

    2001-01-01

    Coal, ash, and limestone samples from a fluidized bed combustion (FBC) plant, a pulverized coal combustion (PC) plant, and a cyclone (CYC) plant in Illinois were analyzed to determine the combustion behavior of mineral matter, and to propose beneficial uses for the power plant ashes. Pyrite and marcasite in coal were converted during combustion to glass, hematite and magnetite. Calcite was converted to lime and anhydrite. The clay minerals were altered to mullite and glass. Quartz was partially altered to glass. Trace elements in coal were partially mobilized during combustion and, as a result, emitted into the atmosphere or adsorbed on fly ash or on hardware on the cool side of the power plants. Overall, the mobilities of 15 trace elements investigated were lower at the FBC plant than at the other plants. Only F and Mn at the FBC plant, F, Hg, and Se at the PC plant and Be, F, Hg, and Se at the CYC plant had over 50% of their concentrations mobilized. Se and Ge could be commercially recovered from some of the combustion ashes. The FBC ashes could be used as acid neutralizing agents in agriculture and waste treatment, and to produce sulfate fertilizers, gypsum wall boards, concrete, and cement. The PC and CYC fly ashes can potentially be used in the production of cement, concrete, ceramics, and zeolites. The PC and CYC bottom ashes could be used in stabilized road bases, as frits in roof shingles, and perhaps in manufacturing amber glass. ?? 2001 Elsevier Science Ltd. All rights reserved.

  20. Ash fusion study of West Virginia coals

    SciTech Connect

    Ashton, K.C., Smith, C.J.; Hohn, M.E.

    1984-12-01

    As more industries and utilities convert to coal, ash fusion information becomes more important for boiler design (waste disposal systems). For example, burning a low fusion temperature coal can cause slagging - the buildup of molten ash on boiler waterwall tubes. Not only is boiler efficiency lowered, but downtime is also increased. Recently, potential buyers of West Virginia coal have inquired frequently about ash fusion. However, the amount of information in the West Virginia Geological and Economic Survey's data base is limited to data from about 800 samples, 50% of which were collected in five counties. Thus, the survey is conducting a study of ash fusion temperatures for the state's coals, to increase available data and its geographic coverage. A Leco AF-500 automated ash fusion analyzer was used in this study, which addresses: 1) reliability of results from an automated analyzer, 2) comparison of automated data with conventional data, 3) techniques of sample preparation, high-temperature ashing, and cone preparation, 4) ash-fusion trends in the state, and 5) research developments. The research sought to develop for West Virginia coal a statistical correlation model relating ash-elemental data with fusion data, and to investigate the relationship between ash color and fusion temperature. (Light-colored ashes generally have higher fusion temperatures than darker ashes.)

  1. THE ROLE OF COAL PROPERTIES AND COMBUSTION CONDITIONS IN THE CAPTURE OF MERCURY BY FLY ASH AND SORBENTS

    EPA Science Inventory

    The U. S. fleet of coal-fired power plants, with generating capacity of just over 300 GW, is known to be the major anthropogenic source of domestic mercury (Hg) emissions. As such, in March 2005, the U. S. Environmental Protection Agency (EPA) promulgated the Clean Air Mercury R...

  2. Characterization of mutagenic coal fly ash and extracts.

    PubMed

    Griest, W H; Caton, J E; Rao, T K; Harmon, S H; Yeatts, L B; Henderson, G M

    1982-11-01

    Post-electrostatic precipitator (ESP) fly ash samples were collected from a coal-fired electric power generation plant under three modes of plant operation: normal operation, a low NOx-emission mode of combustion, and operation with the ESP shorted-out. Results of chemical and physical characterization of the ashes were compared with bacterial mutagenicity bioassay to determine parameters or compounds correlating with bioactivity. The general physical properties, ultimate composition, and trace elemental and radiochemical species determined did not correlate with the mutagenicity. Only the presence of aromatic hydrocarbons and chemically derivatizable polar organic compounds appeared to be associated with mutagenicity of the fly ash. PMID:6757160

  3. Transformations of inorganic coal constituents in combustion systems

    SciTech Connect

    Helble, J.J.; Srinivasachar, S.; Wilemski, G.; Boni, A.A. ); Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M. ); Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L. ); Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A. (Kentucky Univ., Lexingt

    1992-11-01

    The inorganic constituents or ash contained in pulverized coal significantly increase the environmental and economic costs of coal utilization. For example, ash particles produced during combustion may deposit on heat transfer surfaces, decreasing heat transfer rates and increasing maintenance costs. The minimization of particulate emissions often requires the installation of cleanup devices such as electrostatic precipitators, also adding to the expense of coal utilization. Despite these costly problems, a comprehensive assessment of the ash formation and had never been attempted. At the start of this program, it was hypothesized that ash deposition and ash particle emissions both depended upon the size and chemical composition of individual ash particles. Questions such as: What determines the size of individual ash particles What determines their composition Whether or not particles deposit How combustion conditions, including reactor size, affect these processes remained to be answered. In this 6-year multidisciplinary study, these issues were addressed in detail. The ambitious overall goal was the development of a comprehensive model to predict the size and chemical composition distributions of ash produced during pulverized coal combustion. Results are described.

  4. Isotopic signature of atmospheric phosphate emitted from coal combustion

    NASA Astrophysics Data System (ADS)

    Weinberger, Roi; Weiner, Tal; Angert, Alon

    2016-07-01

    Atmospheric deposition of phosphorus (P) serves as an important nutrient input for many terrestrial, marine and freshwater ecosystems, influencing their biogeochemistry and primary production. Fossil fuel combustion, principally coal, is estimated to be a major source of atmospheric-P in industrialized regions. In this research, we aim to find a distinct isotopic signature for fly coal ash, the by-product of coal combustion that is emitted to the atmosphere. This signature could be used to identify coal's contribution to atmospheric-P. For this aim, ten fly coal ash samples from different coal sources, collected by power station filters, were analyzed for P concentrations and stable oxygen isotopic composition (δ18OP). Two inorganic phosphate fractions were analyzed: HCl-extractable and resin-extractable (bioavailable P). High HCl-P concentrations of up to 3500 μg P/g ash were found with a distinct δ18OP range of 17.1-20.5‰. The resin-P concentrations were substantially lower (<8 μg/g) with a wider and significantly lower δ18OP range of 10.6-16.5‰. The ash samples were found to have HCl-P δ18OP higher in ∼0-∼9‰ relative to the source coal. Similar isotopic values were found for ash with the same coal source country, regardless of the power station. Despite the low bioavailable P concentrations, fly ash could still be an important atmospheric P source to the biosphere since these combustion products likely acidify in the atmosphere to become bioavailable. This is also supported by our finding that smaller particles, which are more indicative of the particles actually emitted to the atmosphere, are significantly P-richer. Natural dust sources' δ18OP overlap fly ash's range, complicating the assessment of coal's contribution. Nonetheless, our results provide a new tool for identification of fossil fuel combustion sources in local and global atmospheric P deposition.

  5. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on Combustion Characterization of Beneficiated Coal-Based Fuels.'' The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE's laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  6. Pyrite thermochemistry, ash agglomeration, and char fragmentation during pulverized coal combustion. Quarterly report, March 15, 1988--June 15, 1988

    SciTech Connect

    Akan-Etuk, A.; Niksa, S.; Kruger, C.H.

    1988-08-01

    The primary topics in this program are the size distribution of particulates from pulverized coal firing and the thermochemical transformations of pyrite at typical p. f. firing conditions. In the laboratory, both of these aspects involve representative sampling of particulates from a high temperature combustor, as well as synthetic model fuels with specified pore structure and pyrite loadings. During the period March 15, 1988 through June 15, 1988 we continued to develop the components for representative sampling of particulates in our one-dimensional coal flow reactor, and also began to synthesize carbons with controlled porosity and pyrite loadings. The first element in the collection and analysis train, the extraction probe for solid samples, is complete. In shakedown evaluations, the probe met all design specifications and is ready for use. A housing for the probe was designed and is now being fabricated. This component supports the sampling probe at specified positions in the Stanford Coal Flow Reactor (SCFR), and also collects and quenches the effluent from the reactor, and transports it to the laboratory exhaust system. We have synthesized carbons from furfuryl alcohol, according to the procedure developed by Senior and Flagan at Caltech. These carbons are virtually identical to samples prepared at Caltech, and SEM-photomicrographs confirmed that the carbon is glassy with no large pores.

  7. Immersion freezing of different kinds of combustion ashes

    NASA Astrophysics Data System (ADS)

    Augustin-Bauditz, Stefanie; Grawe, Sarah; Hellner, Lisa; Wex, Heike; Pettersson, Jan B. C.; Stratmann, Frank

    2015-04-01

    Ice particles in the atmosphere influence both, weather and climate. Therefore it is important to know which kind of particles can act as ice nucleating particles (INP) under atmospheric conditions. In the last years, a lot of effort has been made to investigate the freezing abilities of natural INPs such as dusts and biological particles (Murray et al., 2012, Hoose and Möhler, 2012). However, there are only a few investigations concerning the ice nucleation ability of combustion ashes, which are the remains of fossil fuel and wood combustion and thus a possible source for anthropogenic INPs. Ash particles have similar compositions as mineral dust particles. However, the actual contribution of combustion ash particles to the atmospheric ice nucleation is rather unclear. A recent study by Umo et al. (2014) showed that combustion ashes could have a significant impact on the ice nucleation in clouds and thus should be the focus of further research. Ash particles can be lifted to the atmosphere by wind (bottom ashes) or directly during the combustion process (fly ashes). In the present study we investigated the freezing behavior of bottom ash particles which originated from wood as well as from coal. Additionally we investigated particles from fly ash from a coal-fired power plant. Particles were generated by dry dispersion and afterwards size selected with a differential mobility analyzer (DMA). The immersion freezing ability of the different ash particles was quantified utilizing the Leipzig Aerosol Cloud Interaction Simulator (LACIS, Hartmann et al., 2011), where exactly one size segregated ash particle is immersed in a droplet. We found significant differences between the freezing abilities of the different ash types. Particles from wood bottom ashes initiate freezing at rather low temperatures near the homogenous freezing point (around -36°C). Particles from coal bottom ashes show significant higher ice nucleation abilities than the wood bottom ash, with

  8. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Levasseur, A.A.

    1995-11-01

    The Pittsburgh Energy Technology Center (PETC) of the U.S. Department of Energy is sponsoring the development of advanced coal-cleaning technologies aimed at expanding the use of the nation`s vast coal reserves in an environmentally and economically acceptable manner. Because of the lack of practical experience with deeply beneficiated coal-based fuels, PETC has contracted Combustion Engineering, Inc. to perform a multi-year project on `Combustion Characterization of Beneficiated Coal-Based Fuels.` The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of Beneficiated Coal-Based Fuels (BCs) influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs.

  9. Coal combustion products: trash or treasure?

    SciTech Connect

    Hansen, T.

    2006-07-15

    Coal combustion by-products can be a valuable resource to various industries. The American Coal Ash Association (ACAA) collects data on production and uses of coal combustion products (CCPs). 122.5 million tons of CCPs were produced in 2004. The article discusses the results of the ACCA's 2004 survey. Fly ash is predominantly used as a substitute for Portland cement; bottom ash for structural fill, embankments and paved road cases. Synthetic gypsum from the FGD process is commonly used in wallboard. Plant owners are only likely to have a buyer for a portion of their CCPs. Although sale of hot water (from Antelope Valley Station) from condensers for use in a fish farm to raise tilapia proved unviable, the Great Plains Synfuels Plant which manufactures natural gas from lignite produces a wide range of products including anhydrous ammonia, phenol, krypton, carbon dioxide (for enhanced oil recovery), tar oils and liquid nitrogen. ACCA's goal is to educate people about CCPs and how to make them into useful products, and market them, in order to reduce waste disposal and enhance revenue. The article lists members of the ACCA. 2 photos., 1 tab.

  10. Toxic airborne S, PAH, and trace element legacy of the superhigh-organic-sulphur Raša coal combustion: Cytotoxicity and genotoxicity assessment of soil and ash.

    PubMed

    Medunić, Gordana; Ahel, Marijan; Mihalić, Iva Božičević; Srček, Višnja Gaurina; Kopjar, Nevenka; Fiket, Željka; Bituh, Tomislav; Mikac, Iva

    2016-10-01

    This paper presents the levels of sulphur, polycyclic aromatic hydrocarbons (PAHs), and potentially toxic trace elements in soils surrounding the Plomin coal-fired power plant (Croatia). It used domestic superhigh-organic-sulphur Raša coal from 1970 until 2000. Raša coal was characterised by exceptionally high values of S, up to 14%, making the downwind southwest (SW) area surrounding the power plant a significant hotspot. The analytical results show that the SW soil locations are severely polluted with S (up to 4%), and PAHs (up to 13,535ng/g), while moderately with Se (up to 6.8mg/kg), and Cd (up to 4.7mg/kg). The composition and distribution pattern of PAHs in the polluted soils indicate that their main source could be airborne unburnt coal particles. The atmospheric dispersion processes of SO2 and ash particles have influenced the composition and distribution patterns of sulphur and potentially toxic trace elements in studied soils, respectively. A possible adverse impact of analysed soil on the local karstic environment was evaluated by cytotoxic and genotoxic methods. The cytotoxicity effects of soil and ash water extracts on the channel catfish ovary (CCO) cell line were found to be statistically significant in the case of the most polluted soil and ash samples. However, the primary DNA-damaging potential of the most polluted soil samples on the CCO cells was found to be within acceptable boundaries. PMID:27232961

  11. Determination of the potential for release of mercury from combustion product amended soils: Part 2 - Coal fly ash generated stabilized soil and degradation products

    SciTech Connect

    Mae Sexauer Gustin; Mei Xin; Jody Ericksen; George C. Fernandez

    2008-11-15

    The potential for mercury (Hg) releases to the air and water from three soils, two subbituminous coal fly ashes, and mixtures of these materials as stabilized soil was assessed. In addition, the potential for Hg release from crushed stabilized material mixed into soil simulating degradation over time was investigated. In general, atmospheric Hg deposition was measured for the ash and materials made using the ash with the higher Hg concentration, whereas the second ash material and materials generated using this ash exhibited emission as the dominant flux. Fluxes measured from stabilized material were less than that measured for the pure ash material but of the same direction. Although the stabilized and degraded stabilized materials exhibited Hg fluxes that were significantly different from base soils, values were within the range reported for low Hg-containing background soils. Because of limitations of the experimental design (i.e., reduced light exposures and measurement of flux from dry materials) reported fluxes are most likely underestimates of that which would occur in the natural environment. Materials made to simulate degradation of the stabilized material did not exhibit higher releases than the stabilized material alone. Synthetic Precipitation Leaching Procedure (SPLP; EPA method 1312) results showed that the chemistry of a soil, especially pH, may influence the amount of Hg released to soil solutions, with more acidic soils potentially enhancing Hg release. 25 refs., 9 figs., 4 tabs.

  12. 2007 American Coal Ash Association membership directory as of June 21, 2007

    SciTech Connect

    2007-07-01

    A listing of names, addresses, contact numbers and websites is given for 101 members of the American Coal Ash Association. Honorary members are also named. Included are power generation companies, combustion by-product manufacturers and university departments.

  13. Worldwide high-volume coal ash utilization

    SciTech Connect

    Manz, O.E.

    1996-10-01

    The utilization of coal ash in concrete is the most extensive and widespread throughout the world, as compared to other uses of ash. However, in addition to the use in 1992 of over 39 million tons of coal ash in concrete, there were over 40 billion tons used in structural, land, or embankment fill; almost 7 million tons for pavement base course or subgrade; over 40 million tons for filler for mines, quarries or pits; almost 3 million tons for soil amendment; over 1.8 million tons for lightweight aggregate; and over 7 million tons for aerated blocks. In 1992, China had the largest production of coal ash as well as the largest utilization. Russian and the US had the second and third largest production. Russia, Germany, US, and Poland were next to China in utilization. This paper summarizes recent coal ash production and utilization in the world and presents a country-by-country survey of the high-volume users.

  14. Coal-ash spills highlight ongoing risk to ecosystems

    SciTech Connect

    Chatterjee, R.

    2009-05-01

    Two recent large-scale spills of coal combustion waste have highlighted the old problem of handling the enormous quantity of solid waste produced by coal. Both spills happened at power plants run by the Tennessee Valley Authority (TVA). In December 2008 a holding pond for coal ash collapsed at a power plant in Kingstom, Tenn., releasing coal-ash sludge onto farmland and into rivers: in January 2009 a break in a pipe removing water from a holding pond for gypsum caused a spill at Widows Creek Fossil Plant in Stevenson, Ala. The article discusses the toxic outcome of such disasters on ecosystems, quoting work by Willaim Hopkins at Virginia Polytechnic Institute and State University and recommendations and reports of the US EPA. 2 photos.

  15. Catalyzing the Combustion of Coal

    NASA Technical Reports Server (NTRS)

    Humphrey, M. F.; Dokko, W.

    1982-01-01

    Reaction rate of coal in air can be increased by contacting or coating coal with compound such as calcium acetate. The enhanced reaction rate generates more heat, reducing furnace size. Increase in combustion rate is about 26 percent, and internal pollutants in powerplant are reduced.

  16. Coal Combustion Science. Quarterly progress report, October--December 1994

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Davis, K.A.; Hurt, R.H.; Yang, N.Y.C.

    1996-02-01

    The objective of this work is to support the Office of Fossil Energy in executing research on coal combustion science. This project consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center (PETC) Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency (IEA) Coal Combustion Science Project. Specific tasks include: Task 1--Kinetics and mechanisms of pulverized coal char combustion; and Task 2--deposit growth and property development in coal-fired furnaces. The objective of task 1 is to characterize the combustion behavior of selected US coals under conditions relevant to industrial pulverized coal-fired furnaces. Work is being done in four areas: (a) kinetics of heterogeneous fuel particle populations; (b) char combustion kinetics at high carbon conversion; (c) the role of particle structure and the char formation process in combustion and; (d) unification of the Sandia char combustion data base. The objectives of Task 2 are to provide a self-consistent database of simultaneously measured, time-resolved, ash deposit properties in well-controlled and well-defined environments and to provide analytical expressions that relate deposit composition and structure to deposit properties of immediate relevance to PETC`s Combustion 2000 program. The task include the development and use of diagnostics to monitor, in situ and in real time, deposit properties, including information on both the structure and composition of the deposits.

  17. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS

    SciTech Connect

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-04-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

  18. Combustion characteristics and arsenic retention during co-combustion of agricultural biomass and bituminous coal.

    PubMed

    Zhou, Chuncai; Liu, Guijian; Wang, Xudong; Qi, Cuicui; Hu, Yunhu

    2016-08-01

    A combination of thermogravimetric analysis (TG) and laboratory-scale circulated fluidized bed combustion experiment was conducted to investigate the thermochemical, kinetic and arsenic retention behavior during co-combustion bituminous coal with typical agricultural biomass. Results shown that ignition performance and thermal reactivity of coal could be enhanced by adding biomass in suitable proportion. Arsenic was enriched in fly ash and associated with fine particles during combustion of coal/biomass blends. The emission of arsenic decreased with increasing proportion of biomass in blends. The retention of arsenic may be attributed to the interaction between arsenic and fly ash components. The positive correlation between calcium content and arsenic concentration in ash suggesting that the arsenic-calcium interaction may be regarded as the primary mechanism for arsenic retention. PMID:27136608

  19. [Coal fineness effect on primary particulate matter features during pulverized coal combustion].

    PubMed

    Lü, Jian-yi; Li, Ding-kai

    2007-09-01

    Three kinds of coal differed from fineness were burned in a laboratory-scale drop tube furnace for combustion test, and an 8-stage Andersen particle impactor was employed for sampling the primary particulate matter (PM), in order to study coal fineness effect on primary PM features during pulverized coal combustion. It has been shown that the finer the coal was, the finer the PM produced. PM, emission amount augmented with coal fineness decreased, and the amount of PM10 increased from 13 mg/g to 21 mg/g respectively generated by coarse coal and fine coal. The amount of PM2.5 increased from 2 mg/g to 8 mg/g at the same condition. Constituents and content in bulk ash varied little after three different fineness coal combustion, while the appearance of grading PM differed visibly. The value of R(EE) increased while the coal fineness deceased. The volatility of trace elements which were investigated was Pb > Cr > Zn > Cu > Ni in turn. The concentration of poisonous trace elements was higher which generated from fine coal combustion. The volatilization capacity was influenced little by coal fineness, but the volatilization extent was influenced differently by coal fineness. Fine coal combustion affects worse environment than coarse coal does. PMID:17990536

  20. Determination of slagging behavior of various coal ash samples by using DTF

    SciTech Connect

    Kim, H.T.; Choi, B.C.; Park, S.W.

    1999-07-01

    The objective of this study is to investigate slagging behavior of various ash samples with the conjunction to the properties of ashes and original coal such as concentration of each ash components, ash slagging temperature and slag viscosity. To simulate actual ash melting condition in coal combustion as well as gasification, DTF (drop tube furnace) is utilized for the acquisition of slag sample with different reaction condition. The sampled slag is photographed for the visual inspection and the shape of the slag is evaluated with ash properties. The sampled ash slag is also analyzed with XRD for the determination of phase transition during the ash melting. Furthermore, coal ashes are processed with Ash Fusion Determinator for the fusion temperature and High-Temperature Viscometer for the slag viscosity. Such ash-related properties are also determined by empirical formulation for the refinement of the result. So far, three different coal samples, Alaska, Datong, Cyprus are investigated. For the 3 ash samples, slag formation shows similar shape in combustion as well as gasification condition and completely different shape with different coal types. Alaska slag, which represents higher fluidity, is penetrated into alumina disk so that small half-cone shape of slag is produced. However, Cyprus slag is formed with more circular shape of sphere and Datong slag represents an in-between shape. More coal samples will be studied for the determination of slag behavior. The shape data will be analyzed with ash composition, fluidity behavior and ash fusion determination of original coal. Such relationship will be the baseline to determine the operation parameter of slag removal in the 3 ton/day coal gasifier located in the Ajou University, Suwon, Korea.

  1. Fluidized bed combustion of coal

    NASA Astrophysics Data System (ADS)

    Tatebayashi, J.; Okada, Y.; Yano, K.; Takada, T.; Handa, K.

    The effect of various parameters on combustion efficiency, desulfurization efficiency and NO emission in fluidized bed combustion of coal were investigated by using two test combustors whose sectional areas were 200 mm and 500 mm square. It has been revealed that by employing two-stage combustion and setting the primary air ratio, secondary air injection height and other parameters to optimum levels, NO emission can be greatly reduced while barely impairing combustion efficiency or desulfurization efficiency. Also, NO emission of less than 50 ppm and desulfurization efficiency of as high as 93% were achieved. These results have ensured good prospects for the development of a coal combustion boiler system which can satisfy the strictest environmental protection regulations, without installing special desulfurization and de-NO(X) facilities.

  2. Enhanced Combustion Low NOx Pulverized Coal Burner

    SciTech Connect

    David Towle; Richard Donais; Todd Hellewell; Robert Lewis; Robert Schrecengost

    2007-06-30

    evaluation and commercial application. During the project performance period, Alstom performed computational fluid dynamics (CFD) modeling and large pilot scale combustion testing in its Industrial Scale Burner Facility (ISBF) at its U.S. Power Plant Laboratories facility in Windsor, Connecticut in support of these objectives. The NOx reduction approach was to optimize near-field combustion to ensure that minimum NOx emissions are achieved with minimal impact on unburned carbon in ash, slagging and fouling, corrosion, and flame stability/turn-down. Several iterations of CFD and combustion testing on a Midwest coal led to an optimized design, which was extensively combustion tested on a range of coals. The data from these tests were then used to validate system costs and benefits versus SCR. Three coals were evaluated during the bench-scale and large pilot-scale testing tasks. The three coals ranged from a very reactive subbituminous coal to a moderately reactive Western bituminous coal to a much less reactive Midwest bituminous coal. Bench-scale testing was comprised of standard ASTM properties evaluation, plus more detailed characterization of fuel properties through drop tube furnace testing and thermogravimetric analysis. Bench-scale characterization of the three test coals showed that both NOx emissions and combustion performance are a strong function of coal properties. The more reactive coals evolved more of their fuel bound nitrogen in the substoichiometric main burner zone than less reactive coal, resulting in the potential for lower NOx emissions. From a combustion point of view, the more reactive coals also showed lower carbon in ash and CO values than the less reactive coal at any given main burner zone stoichiometry. According to bench-scale results, the subbituminous coal was found to be the most amenable to both low NOx, and acceptably low combustibles in the flue gas, in an air staged low NOx system. The Midwest bituminous coal, by contrast, was predicted to

  3. Pilot Demonstration of Technology for the Production of High Value Materials from the Ultra-Fine (PM2.5) Fraction of Coal Combustion Ash

    SciTech Connect

    T. L. Robl; J. G. Groppo; R. Rathbone; B. Marrs; R. Jewell

    2008-07-18

    polyethylene terphthalate filled polymers were prepared and subjected to SEM analysis to verify that the UFA was well dispersed. The addition of fillers increased the modulus of the HDPE composite, but decreased both the offset yield stress and offset yield strain, showing that the fillers essentially made the composite stiffer but the transition to plastic deformation occurred earlier in filled HDPE as stress was applied. Similar results were obtained with TPE, however, the decrease in either stress or strain at offset yield were not as significant. Dynamic mechanical analyses (DMA) were also completed and showed that although there were some alterations in the properties of the HDPE and TPE, the alterations are small, and more importantly, transition temperatures are not altered. The UFA materials were also tested in expanded urethanes, were improvements were made in the composites strength and stiffness, particularly for lighter weight materials. The results of limited flammability and fire safety testing were encouraging. A flowsheet was developed to produce an Ultra-Fine Ash (UFA) product from reclaimed coal-fired utility pond ash. The flowsheet is for an entry level product development scenario and additional production can be accommodated by increasing operating hours and/or installing replicate circuits. Unit process design was based on experimental results obtained throughout the project and cost estimates were derived from single vendor quotes. The installation cost of this plant is estimated to be $2.1M.

  4. COMPARISON OF LEACHABLE TRACE ELEMENT LEVELS IN COAL GASIFIER ASH WITH LEVELS IN POWER PLANT ASH

    EPA Science Inventory

    The paper gives results of a comparison of the levels of 14 trace elements in leachates from three types of ash of a common origin coal. The 1-year study was conducted at the Kosovo plant in Obilic, Yugoslavia, comparing coal gasifier ash with fly ash and bottom ash from a coal-f...

  5. ASSESSING SPECIATION AND RELEASE OF HEAVY METALS FROM COAL COMBUSTION PRODUCTS

    EPA Science Inventory

    In this study, the speciation of heavy metals such as arsenic, selenium, lead, zinc and mercury in coal combustion products (CCPs) was evaluated using sequential extraction procedures. Coal fly ash, bottom ash and flue gas desulphurization (FGD) sludge samples were used in the ex...

  6. Spectroscopic research on infrared emittance of coal ash deposits

    SciTech Connect

    Saljnikov, Aleksandar; Komatina, Mirko; Gojak, Milan; Vucicevic, Biljana; Goricanec, Darko; Stevanovic, Zoran

    2009-11-15

    This paper deals with thermal radiation characteristics of ash deposits on a pulverized coal combustion boiler of an electric power plant. Normal emittance spectra in the near to medium infrared (2.5-25 {mu}m) region and total normal emittances were measured on four kinds of ground ash deposits. Measurements were conducted in the 570-1460 K temperature range which is common for boiler furnaces, by both heating and cooling the ash samples, with the aim to study the effect of their thermal history. Dependence of emittance on wavelength, temperature and chemical composition was studied, too. Samples were tested for transparency (opacity) to verify the accuracy of results. It was determined that the thicknesses used for the ash powders are opaque for infrared radiation for thicknesses in the order of a millimeter. Tests have shown that spectral emittance increases with an increase of wavelength with a characteristic pattern common for all samples. Spectral normal emittance increases strongly with temperature at shorter wavelengths and remains high and unchanged at longer ones. Emittance spectra are not very sensitive to chemical composition of ashes especially beyond {lambda} {approx} 5 {mu}m. With an increase of temperature, total emittance of the powdered sample decreases to a minimum value around 1200 K. Further temperature rise induces an increase of total emittance due to sintering in the ash. On cooling, the emittance increases monotonically following the hysteresis. Quantitative directions for evaluating thermal radiation characteristics of ash deposits for the merits of the safety design of boiler furnaces were proposed. That comprises correlating the experimentally obtained emittance spectra with curves of simple analytical form, i.e., a continuous function of minimum emittance vs. wavelength. The proposed method can be extended to other specimens from the same furnace and used to determine correlations for thermal calculation of old and design of new furnaces

  7. THE USE OF A PRB TO TREAT GROUNDWATER IMPACTED BY COAL-COMBUSTION BY-PRODUCTS

    EPA Science Inventory

    The burning of coal for the production of electricity generates combustion by-products such as boiler bottom ash and fly ash. These ashes have the potential to release arsenic (As), boron (B), chromium (Cr), molybdenum (Mo), selenium (Se), vanadium (V), and zinc (Zn) to the envi...

  8. Biomedically relevant chemical and physical properties of coal combustion products.

    PubMed Central

    Fisher, G L

    1983-01-01

    The evaluation of the potential public and occupational health hazards of developing and existing combustion processes requires a detailed understanding of the physical and chemical properties of effluents available for human and environmental exposures. These processes produce complex mixtures of gases and aerosols which may interact synergistically or antagonistically with biological systems. Because of the physicochemical complexity of the effluents, the biomedically relevant properties of these materials must be carefully assessed. Subsequent to release from combustion sources, environmental interactions further complicate assessment of the toxicity of combustion products. This report provides an overview of the biomedically relevant physical and chemical properties of coal fly ash. Coal fly ash is presented as a model complex mixture for health and safety evaluation of combustion processes. PMID:6337824

  9. Combustion front propagation in underground coal gasification

    SciTech Connect

    Dobbs, R.L. II; Krantz, W.B.

    1990-10-01

    Reverse Combustion (RC) enhances coal seam permeability prior to Underground Coal Gasification. Understanding RC is necessary to improve its reliability and economics. A curved RC front propagation model is developed, then solved by high activation energy asymptotics. It explicitly incorporates extinction (stoichiometric and thermal) and tangential heat transport (THT) (convection and conduction). THT arises from variation in combustion front temperature caused by tangential variation in the oxidant gas flux to the channel surface. Front temperature depends only weakly on THT; front velocity is strongly affected, with heat loss slowing propagation. The front propagation speed displays a maximum with respect to gas flux. Combustion promoters speed front propagation; inhibitors slow front propagation. The propagation model is incorporated into 2-D simulations of RC channel evolution utilizing the boundary element method with cubic hermetian elements to solve the flow from gas injection wells through the coal to the convoluted, temporally evolving, channel surface, and through the channel to a gas production well. RC channel propagation is studied using 17 cm diameter subbituminous horizontally drilled coal cores. Sixteen experiments at pressures between 2000 and 3600 kPa, injected gas oxygen contents between 21% and 75%, and flows between 1 and 4 standard liters per minute are described. Similarity analysis led to scaling-down of large RC ({approx}1 m) to laboratory scale ({approx}5 cm). Propagation velocity shows a strong synergistic increase at high levels of oxygen, pressure, and gas flow. Char combustion is observed, leaving ash-filled, irregularly shaped channels. Cracks are observed to penetrate the char zone surrounding the channel cores. 69 refs., 54 figs., 4 tabs.

  10. Cast-concrete products made with FBC ash and wet-collected coal-ash

    SciTech Connect

    Naik, T.R.; Kraus, R.N.; Chun, Y.M.; Botha, F.D.

    2005-12-01

    Cast-concrete hollow blocks, solid blocks, and paving stones were produced at a manufacturing plant by replacing up to 45% (by mass) of portland cement with fluidized bed combustion (FBC) coal ash and up to 9% of natural aggregates with wet-collected, low-lime, coarse coal-ash (WA). Cast-concrete product specimens of all three types exceeded the compressive strength requirements of ASTM from early ages, with the exception of one paving-stone mixture, which fell short of the requirement by less than 10%. The cast-concrete products made by replacing up to 40% of cement with FBC ash were equivalent in strength (89-113% of control) to the products without ash. The abrasion resistance of paving stones was equivalent for up to 34% FBC ash content. Partial replacement of aggregates with WA decreased strength of the products. The resistance of hollow blocks and paving stones to freezing and thawing decreased appreciably with increasing ash contents. The cast-concrete products could be used indoors in regions where freezing and thawing is a concern, and outdoors in a moderate climate.

  11. Stimulation of Mercury Methylation by Coal Ash in Anaerobic Sediment Microcosms

    NASA Astrophysics Data System (ADS)

    Schwartz, G.; Hsu-Kim, H.; Redfern, L.; Gunsch, C.; Vengosh, A.

    2015-12-01

    Coal combustion products (coal ash) represent one of the largest industrial waste streams in the United States. Coal ash contains elevated levels of toxic, bioaccumulative elements such as mercury (Hg), yet the majority of coal ash waste is stored in unlined impoundments and landfills. These impoundments have a long history of environmental degradation, including: groundwater contamination, surface water contamination through impoundment effluent discharge, and impoundment failures resulting in catastrophic ash release events. The fate of toxic elements associated with coal ash is greatly influenced by environmental parameters, such as redox potential and microbial activity, which induce transformations and leaching of contaminants. Here we used anaerobic sediment-ash microcosms to determine how coal ash impacts methyl mercury (MeHg) production in a simulated benthic aquatic environment. We used two coal ash types in the microcosms: a weathered ash with low sulfate/Hg content and a fresh fly ash that was relatively enriched in sulfate/Hg compared to the weathered ash. Two different sediments were used in the microcosms: one was a pristine sediment (containing 0.03 mg/kg Hg) and the other was a relatively Hg-contaminated sediment (containing 0.29 mg/kg Hg). Results showed that microcosms amended with the low sulfate/low Hg ash had no net MeHg production. In contrast, microcosms amended with high sulfate/high Hg ash showed increases in MeHg concentrations that were 2 to 3 times greater than control microcosms without ash, indicating that coal ash can stimulate MeHg production by providing spikes of Hg and labile sulfate to the aquatic system. MeHg production in ash-amended microcosms containing contaminated sediment was no greater than in the ash-amended pristine sediment microcosms. This may indicate that Hg associated with coal ash is more bioavailable than the Hg present in historically contaminated sediments. Illumina sequencing is underway to investigate the

  12. Coal combustion by wet oxidation

    SciTech Connect

    Bettinger, J.A.; Lamparter, R.A.; McDowell, D.C.

    1980-11-15

    The combustion of coal by wet oxidation was studied by the Center for Waste Management Programs, of Michigan Technological University. In wet oxidation a combustible material, such as coal, is reacted with oxygen in the presence of liquid water. The reaction is typically carried out in the range of 204/sup 0/C (400/sup 0/F) to 353/sup 0/C (650/sup 0/F) with sufficient pressure to maintain the water present in the liquid state, and provide the partial pressure of oxygen in the gas phase necessary to carry out the reaction. Experimental studies to explore the key reaction parameters of temperature, time, oxidant, catalyst, coal type, and mesh size were conducted by running batch tests in a one-gallon stirred autoclave. The factors exhibiting the greatest effect on the extent of reaction were temperature and residence time. The effect of temperature was studied from 204/sup 0/C (400/sup 0/F) to 260/sup 0/C (500/sup 0/F) with a residence time from 600 to 3600 seconds. From this data, the reaction activation energy of 2.7 x 10/sup 4/ calories per mole was determined for a high-volatile-A-Bituminous type coal. The reaction rate constant may be determined at any temperature from the activation energy using the Arrhenius equation. Additional data were generated on the effect of mesh size and different coal types. A sample of peat was also tested. Two catalysts were evaluated, and their effects on reaction rate presented in the report. In addition to the high temperature combustion, low temperature desulfurization is discussed. Desulfurization can improve low grade coal to be used in conventional combustion methods. It was found that 90% of the sulfur can be removed from the coal by wet oxidation with the carbon untouched. Further desulfurization studies are indicated.

  13. Oxy Coal Combustion at the US EPA

    EPA Science Inventory

    Oxygen enriched coal (oxy-coal) combustion is a developing, and potentially a strategically key technology intended to accommodate direct CO2 recovery and sequestration. Oxy-coal combustion is also intended for retrofit application to existing power plants. During oxy-coal comb...

  14. Reduction of spontaneous combustion of coal

    SciTech Connect

    Burns, E.J.

    1982-05-25

    A composition for the prevention of spontaneous combustion of coal is described which is comprised of at least about 2 percent of polyethylene oxide and the balance water. Also described is a method for reducing the spontaneous combustion tendency of coal by contacting coal with the above composition and then drying the coal.

  15. Trace and major element pollution originating from coal ash suspension and transport processes.

    PubMed

    Popovic, A; Djordjevic, D; Polic, P

    2001-04-01

    Coal ash obtained by coal combustion in the "Nikola Tesla A" power plant in Obrenovac, near Belgrade, Yugoslavia, is mixed with water of the Sava river and transported to the dump. In order to assess pollution caused by leaching of some minor and major elements during ash transport through the pipeline, two sets of samples (six samples each) were subjected to a modified sequential extraction. The first set consisted of coal ash samples taken immediately after combustion, while the second set was obtained by extraction with river water, imitating the processes that occur in the pipeline. Samples were extracted consecutively with distilled water and a 1 M solution of KCl, pH 7, and the differences in extractability were compared in order to predict potential pollution. Considering concentrations of seven trace elements as well as five major elements in extracts from a total of 12 samples, it can be concluded that lead and cadmium do not present an environmental threat during and immediately after ash transport to the dump. Portions of zinc, nickel and chromium are released during the ash transport, and arsenic and manganese are released continuously. Copper and iron do not present an environmental threat due to element leaching during and immediately after the coal ash suspension and transport. On the contrary, these elements, as well as chromium, become concentrated during coal ash transport. Adsorbed portions of calcium, magnesium and potassium are also leached during coal ash transport. PMID:11341293

  16. [Lead emission amount from coal combustion and its environment effect in Xi'an City].

    PubMed

    Luo, Kunli; Wang, Douhu; Tan, Jianan; Wang, Lizheng; Feng, Fujian; Li, Ribang

    2002-01-30

    For study the lead emission amount from coal combustion and its environment effect, the lead content of coal, ash and cinder of power station and coal-fired boiler, the lead content of dusts in the period of heating time and the non-heating time in Xi'an City were studied in this paper. The results show that amount of lead emission from 1 ton coal combustion, which lead content in coal was 30 g, was 20 g in atmosphere. The rate of lead emission of coal combustion was about 66%. About 10 million tons of coal was straight burning every year in Xi'an City and suburb, those coal mainly come from Permo-Carboniferous coal in Weibei coal mine, Shaanxi, their average lead content was 30 mg/kg. So the total lead emission from coal combustion to atmosphere was about 200 t annually in Xi'an City. PMID:11987396

  17. Radioactivity of coals and ash and slag wastes at coal-fired thermal power plants

    NASA Astrophysics Data System (ADS)

    Krylov, D. A.; Sidorova, G. P.

    2013-04-01

    This paper presents an analysis of published data on the content of radioactive nuclides in coals originating from various coal deposits, and in ash and slag wastes produced at coal-fired thermal power plants, as well as in fly ash emitted from thermal power plants into the atmosphere. Problems related to the use of coals with an elevated content of natural radionuclides (NRNs) and methods of their solution implemented at the Urtuyskoe coalfield are dealt with. Data on the analysis of Transbaikal coals for the NRN content, as well as weighted mean content of uranium and thorium in coals from the Siberian Region, are given. In order to reduce irradiation of plant personnel and the population of the areas where coal producers and coal-fired thermal power plants are located, it is necessary to organize very careful control of the NRN content in both coals and products of their combustion that are released into the environment. To solve the problem related to the control of radioactivity, the centralized approach and creation of a proper normative base are needed. Experience gained in developing the Urtuyskoe coalfield shows that it is possible to create an efficient system of coal quality control with respect to the radiation hygiene factor and provide protection of the environment and health of the population.

  18. CHARACTERIZATION OF ASH FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The report summarizes existing data on the chemical and physical characteristics of ashes produced by the burning of coal in steam-electric generating plants. It summarizes several recent coal or ash characterization studies, emphasizing the elemental chemical composition, partic...

  19. Transformations of inorganic coal constituents in combustion systems

    SciTech Connect

    Helble, J.J.; Srinivasachar, S.; Wilemski, G.; Boni, A.A. ); Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M. ); Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L. ); Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A. (Kentucky Univ., Lexingt

    1992-11-01

    Results from an experimental investigation of the mechanisms governing the ash aerosol size segregated composition resulting from the combustion of pulverized coal in a laboratory scale down-flow combustor are described. The results of modeling activities used to interpret the results of the experiments conducted under his subtask are also described in this section. Although results from the entire program are included, Phase II studies which emphasized: (1) alkali behavior, including a study of the interrelationship between potassium vaporization and sodium vaporization; and (2) iron behavior, including an examination of the extent of iron-aluminosilicate interactions, are highlighted. Idealized combustion determination of ash particle formation and surface stickiness are also described.

  20. Gasification of high ash, high ash fusion temperature bituminous coals

    DOEpatents

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  1. Apparatus and method for direct measurement of coal ash sintering and fusion properties at elevated temperatures and pressures

    DOEpatents

    Khan, M. Rashid

    1990-01-01

    A high-pressure microdilatometer is provided for measuring the sintering and fusion properties of various coal ashes under the influence of elevated pressures and temperatures in various atmospheres. Electrical resistivity measurements across a sample of coal ash provide a measurement of the onset of the sintering and fusion of the ash particulates while the contraction of the sample during sintering is measured with a linear variable displacement transducer for detecting the initiation of sintering. These measurements of sintering in coal ash at different pressures provide a mechanism by which deleterious problems due to the sintering and fusion of ash in various combustion systems can be minimized or obviated.

  2. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-08-01

    The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, conbustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Sciences, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFs, and two conventionally cleaned coals for the full-scale tests. Approximately nine BCFs will be in dry ultra-fine coal (DUC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  3. Coal Ash Resources Research Consortium. Annual report and selected publications, 1 July 1992--30 June 1993

    SciTech Connect

    Pflughoeft-Hassett, D.F.; Dockter, B.A.; Eylands, K.E.; Hassett, D.J.; O`Leary, E.M.

    1994-04-01

    The Coal Ash Resources Research Consortium (CARRC, pronounced cars), formerly the Western Fly Ash Research, Development, and Data Center (WFARDDC), has continued fundamental and applied scientific and engineering research focused on promoting environmentally safe, economical use of coal combustion fly ash. The research tasks selected for the year included: (1) Coal Ash Properties Database Maintenance and Expansion, (2) Investigation of the High-Volume Use of Fly Ash for Flowable Backfill Applications, (3) Investigation of Hydrated Mineralogical Phases in Coal Combustion By-Products, (4) Comparison of Department of Transportation Specifications for Coal Ash Utilization, (5) Comparative Leaching Study of Coal Combustion By-Products and Competing Construction Materials, (6) Application of CCSEM for Coal Ash Characterization, (7) Determination of Types and Causes of Efflorescence in Regional Concrete Products, and (8) Sulfate Resistance of Fly Ash Concrete: A Literature Review and Evaluation of Research Priorities. The assembly of a database of information on coal fly ash has been a focus area for CARRC since its beginning in 1985. This year, CARRC members received an updated run time version of the Coal Ash Properties Database (CAPD) on computer disk for their use. The new, user-friendly database management format was developed over the year to facilitate the use of CAPD by members as well as CARRC researchers. It is anticipated that this direct access to CAPD by members as well as CARRC researchers. It is anticipated that this direct access to CAPD by members will be beneficial to each company`s utilization efforts, to CARRC, and to the coal ash industry in general. Many additions and improvements were made to CAPD during the year, and a three-year plan for computer database and modeling related to coal ash utilization was developed to guide both the database effort and the research effort.

  4. Regeneratively cooled coal combustor/gasifier with integral dry ash removal

    DOEpatents

    Beaufrere, Albert H.

    1983-10-04

    A coal combustor/gasifier is disclosed which produces a low or medium combustion gas for further combustion in modified oil or gas fired furnaces or boilers. Two concentric shells define a combustion volume within the inner shell and a plenum between them through which combustion air flows to provide regenerative cooling of the inner shell for dry ash operation. A fuel flow and a combustion air flow having opposed swirls are mixed and burned in a mixing-combustion portion of the combustion volume and the ash laden combustion products flow with a residual swirl into an ash separation region. The ash is cooled below the fusion temperature and is moved to the wall by centrifugal force where it is entrained in the cool wall boundary layer. The boundary layer is stabilized against ash re-entrainment as it is moved to an ash removal annulus by a flow of air from the plenum through slots in the inner shell, and by suction on an ash removal skimmer slot.

  5. INVESTIGATION OF PRIMARY FINE PARTICULATE MATTER FROM COAL COMBUSTION BY COMPUTER-CONTROLLED SCANNING ELECTRON MICROSCOPY

    EPA Science Inventory

    The particle size distributions, morphologies, and chemical composition distributions of 14 coal fly ash (CFA) samples produced by the combustion of four western U.S. coals (two subbituminous, one lignite, and one bituminous) and three eastern U.S. coals (all bituminous) have bee...

  6. Enhanced Combustion Low NOx Pulverized Coal Burner

    SciTech Connect

    Ray Chamberland; Aku Raino; David Towle

    2006-09-30

    firing system technologies do not provide a means to meet current or anticipated regulations absent the use of an SCR. The DOE/ALSTOM program performed large pilot scale combustion testing in ALSTOM's Industrial Scale Burner Facility (ISBF) at its U.S. Power Plant Laboratories facility in Windsor, Connecticut. During this work, the near-field combustion environment was optimized to maximize NOx reduction while minimizing the impact on unburned carbon in ash, slagging and fouling, corrosion, and flame stability/turn-down under globally reducing conditions. Initially, ALSTOM utilized computational fluid dynamic modeling to evaluate a series of burner and/or near field stoichiometry controls in order to screen promising design concepts in advance of the large pilot scale testing. The third and final test, to be executed, will utilize several variants of the best nozzle tip configuration and compare performance with 3 different coals. The fuels to be tested will cover a wide range of coals commonly fired at US utilities. The completion of this work will provide sufficient data to allow ALSTOM to design, construct, and demonstrate a commercial version of an enhanced combustion low NOx pulverized coal burner. A preliminary cost/performance analysis of the developed enhanced combustion low NOx burner applied to ALSTOM's state-of-the-art TFS 2000 firing system was performed to show that the burner enhancements is a cost effective means to reduce NOx.

  7. Rising from the ashes: Coal ash in recycling and construction

    SciTech Connect

    Naquin, D.

    1998-02-01

    Beneficial Ash Management (BAM, Clearfield, Pa.) has won an environmental award for its use of ash and other waste to fight acid mine drainage. The company`s workers take various waste materials, mainly fly ash from coal-burning plants, to make a cement-like material or grouting, says Ernest Roselli, BAM president. The grouting covers the soil, which helps prevent water from contacting materials. This, in turn, helps control chemical reactions, reducing or eliminating formation of acid mine drainage. The company is restoring the 1,400-acre Bark Camp coal mine site near Penfield in Clearfield County, Pa. Under a no-cost contract with the state of Pennsylvania, BAM is using boiler slag, causticizing byproducts (lime) and nonreclaimable clarifier sludge from International Paper Co. (Erie, Pa.). The mine reclamation techniques developed and monitored at the site include using man-made wetlands to treat acid mine drainage and testing anhydrous ammonia as a similar treatment agent. BAM researches and tests fly ash mixed with lime-based activators as fill material for land reclamation, and develops and uses artificial soil material from paper mill and tannery biosolids.

  8. Electrodialytic removal of Cd from biomass combustion fly ash suspensions.

    PubMed

    Kirkelund, Gunvor M; Damoe, Anne J; Ottosen, Lisbeth M

    2013-04-15

    Due to relatively high concentrations of Cd, biomass combustion fly ashes often fail to meet Danish legislative requirements for recycling as fertilizer. In this study, the potential of using electrodialytic remediation for removal of Cd from four different biomass combustion fly ashes was investigated with the aim of enabling reuse of the ashes. The ashes originated from combustion of straw (two ashes), wood chips, and co-firing of wood pellets and fuel oil, respectively. A series of laboratory scale electrodialytic remediation experiments were conducted with each ash. The initial Cd concentration in the ashes varied between 8.8 mg Cd/kg (co-firing ash) and 64 mg Cd/kg (pre-washed straw ash), and pH varied from 3.7 (co-firing ash) to 13.3 (wood ash). In spite of such large variations between the ashes, the electrodialytic method showed to be sufficiently robust to treat the ashes so the final Cd concentration was below 2.0mg Cd/kg DM in at least one experiment done with each ash. This was obtained within 2 weeks of remediation and at liquid to solid (L/S) ratios of L/S 16 for the pre-washed straw ash and L/S 8 for the straw, co-firing and wood ash. PMID:23454460

  9. SULFUR RETENTION IN COAL ASH

    EPA Science Inventory

    The report gives results of an analytical study to assess the potential for sulfur retention in various types of coal-fired boilers. Results of a field test of 10 industrial coal-fired boilers were used to evaluate the impact on sulfur retention of the operating variables (load a...

  10. Design and testing controlled low-strength materials (CLSM) using clean coal ash

    SciTech Connect

    Naik, T.R.; Kraus, R.N.; Sturzl, R.F.; Ramme, B.W.

    1998-10-01

    The major objective of this project was to develop mixture proportions for controlled low-strength material (CLSM) using clean coal ash obtained from atmospheric fluidized bed combustion (AFBC). A clean coal ash is defined as the ash derived from SO{sub x} and NO{sub x} control technologies. The specific ashes used for this project were: (1) circulating fluidized bed boiler fly ash and bottom ash and (2) stoker-type boiler fly ash and bottom ash. These two coal ash samples were characterized for physical and chemical properties. Chemical properties and water leaching tests were also performed on the hardened CLSM. Many initial CLSM mixtures were developed by blending the two types of ash. Tests conducted on the final three selected CLSM mixtures included compressive strength, bleeding, setting and hardening, settlement, length change of hardened CLSM, permeability, mineralogy, and chemical water leach testing. Results show that acceptable CLSM material can be developed by blending the fluidized bed boiler ash with the stoker boiler ash. Recommendations for a pilot scale manufacturing application of the three CLSM mixtures were made based upon the lab test results.

  11. HIGH PRESSURE COAL COMBUSTION KINETICS PROJECT

    SciTech Connect

    Chris Guenther; Bill Rogers

    2001-09-15

    The HPCCK project was initiated with a kickoff meeting held on June 12, 2001 in Morgantown, WV, which was attended by all project participants. SRI's existing g-RCFR reactor was reconfigured to a SRT-RCFR geometry (Task 1.1). This new design is suitable for performing the NBFZ experiments of Task 1.2. It was decided that the SRT-RCFR apparatus could be modified and used for the HPBO experiments. The purchase, assembly, and testing of required instrumentation and hardware is nearly complete (Task 1.1 and 1.2). Initial samples of PBR coal have been shipped from FWC to SRI (Task 1.1). The ECT device for coal flow measurements used at FWC will not be used in the SRI apparatus and a screw type feeder has been suggested instead (Task 5.1). NEA has completed a upgrade of an existing Fluent simulator for SRI's RCFR to a version that is suitable for interpreting results from tests in the NBFZ configuration (Task 1.3) this upgrade includes finite-rate submodels for devolatilization, secondary volatiles pyrolysis, volatiles combustion, and char oxidation. Plans for an enhanced version of CBK have been discussed and development of this enhanced version has begun (Task 2.5). A developmental framework for implementing pressure and oxygen effects on ash formation in an ash formation model (Task 3.3) has begun.

  12. The geochemistry and bioreactivity of fly-ash from coal-burning power stations.

    PubMed

    Jones, Timothy; Wlodarczyk, Anna; Koshy, Lata; Brown, Patrick; Shao, Longyi; BéruBé, Kelly

    2009-07-01

    Fly-ash is a byproduct of the combustion of coal in power stations for the generation of electricity. The fly-ash forms from the melting of incombustible minerals found naturally in the coal. The very high coal combustion temperatures result in the formation of microscopic glass particles from which minerals such as quartz, haematite and mullite can later recrystallize. In addition to these minerals, the glassy fly-ash contains a number of leachable metals. Mullite is a well-known material in the ceramics industry and a known respiratory hazard. Macroscopically mullite can be found in a large range of morphologies; however microscopic crystals appear to favour a fibrous habit. Fly-ash is a recognized bioreactive material in rat lung, generating hydroxyl radicals, releasing iron, and causing DNA damage. However, the mechanisms of the bioreactivity are still unclear and the relative contributions of the minerals and leachable metals to that toxicity are not well known. PMID:19604058

  13. Speciation of chromium in feed coals and ash byproducts from Canadian power plants burning subbituminous and bituminous coals

    SciTech Connect

    Fariborz Goodarzi; Frank E. Huggins

    2005-12-01

    The chromium species in the feed coals and ash byproducts from seven Canadian coal-fired power plants were examined using Cr X-ray absorption near-edge spectroscopy. Chromium in the Canadian feed coals is always found as Cr{sup 3+} but generally has a dual occurrence, as Cr{sup 3+} is distributed to varying degrees between the clay mineral illite and a poorly crystallized chromium oxyhydroxide phase associated with the organic fraction. In two subbituminous feed coals from Alberta, chromium is present largely as Cr{sup 3+}/illite, whereas in two other such coals, it is present predominantly as CrOOH. Chromium in a low-sulfur bituminous feed coal from Alberta is found mostly as Cr{sup 3+}/illite, whereas for feed coals from Nova Scotia with high sulfur contents, chromium is distributed between both Cr{sup 3+}/illite and CrOOH. Very little chromium was found in the limestone used in a fluidized-bed combustor. The chromium species in most bottom ash samples from all seven combustion units is predominantly, if not entirely, Cr{sup 3+} associated with aluminosilicate phases. Chromium speciation for subbituminous electrostatic precipitator fly ash is mostly Cr{sup 3+}, but in some cases, it is slightly lessand varies by sampling location at the plant. Chromium in fly ash from the combustion of bituminous feed coals is predominantlyCr{sup 3+}. A unique species of chromium found in one feed coal and an unrelated fly ash is metallic chromium, similar to that in stainless steel. The occurrence of this form of chromium in these materials indicates contamination from machinery, such as the coal milling machine or possibly wearing down of stainless steel parts by the coal or ash. The observation of this unexpected contamination demonstrates the power and usefulness of X-ray absorption fine-structure spectroscopy for speciation determination. 35 refs., 6 figs., 4 tabs.

  14. Ash characterization in laboratory-scale oxy-coal combustor

    EPA Science Inventory

    Oxygen enriched coal (oxy-coal) combustion is a developing technology. During oxy-coal combustion, combustion air is separated and the coal is burned in a mixture of oxygen and recycled flue gas. The resulting effluent must be further processed before the C02 can be compressed, t...

  15. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 17, April--June 1993

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-08-01

    Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1993, the following technical progress was made: Completed modeling calculations of coal mineral matter transformations, deposition behavior, and heat transfer impacts of six test fuels; and ran pilot-scale tests of Upper Freeport feed coal, microagglomerate product, and mulled product.

  16. Combustion of Illinois coals and chars with natural gas

    SciTech Connect

    Buckius, R.O.

    1991-01-01

    There are applications where the combined combustion of coal and natural gas offers potential advantages over the use of either coal or natural gas alone. For example, low volatile coals or low volatile chars derived from treatment or gasification processes can be of limited use during to their poor flammability characteristics. However, the use of natural gas in conjunction with the solid fuel can provide the necessary volatiles'' to enhance the combustion. In addition, natural gas provides a clean fuel source of fuel which, in cofiring situations, can extend the usefulness of coals with high sulfur content. The addition of natural gas may reduce SO{sub x} emission through increased sulfur retention in the ash and reduce NO{sub x} emissions by varying local stoichiometry and temperature levels. In this research program, studies of combined coal and natural gas combustion will provide particle ignition, burnout rates and ash characterization, that will help clarify the effect of coal and natural gas and identify the controlling parameters and mechanisms.

  17. Market Assessment and Technical Feasibility Study of Pressurized Fluidized Bed Combustion Ash Use

    SciTech Connect

    Bland, A.E.; Brown, T.H.

    1996-12-31

    Western Research Institute in conjunction with the Electric Power Research Institute, Foster Wheeler Energy International, Inc. and the U.S. Department of Energy Technology Center (METC), has undertaken a research and demonstration program designed to examine the market potential and the technical feasibility of ash use options for pressurized fluidized bed combustion (PFBC) ashes. The assessment is designed to address six applications, including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) synthetic aggregate, and (5) agricultural/soil amendment applications. Ash from low-sulfur subbituminous coal-fired Foster Wheeler Energia Oy pilot circulating PFBC tests in Karhula, Finland, and ash from the high-sulfur bituminous coal-fired American Electric Power (AEP) bubbling PFBC in Brilliant, Ohio, were evaluated in laboratory and pilot-scale ash use testing. This paper addresses the technical feasibility of ash use options for PFBC unit using low- sulfur coal and limestone sorbent (karhula ash) and high-sulfur coal and dolomite sorbents (AEP Tidd ash).

  18. The Occurrence of Quartz in Coal Fly Ash Particles.

    PubMed

    Meij, R; Nagengast, S; Te Winkel, H

    2000-01-01

    In spite of the presence of quartz, coal fly ash can be considered as a nuisance or inert dust. Respirable crystalline silica (e.g., quartz) is notorious for the induction of, for example, progressive massive fibrosis (PMF); besides, in 1997 the IARC stated that crystalline silica in the form of quartz or cristobalite from occupational sources is carcinogenic to humans. Quartz is present in both coal and residual ash. Ash originates from combustion of pulverised coal and, once removed from the flue gases by electrostatic precipitators (ESPs), it is called pulverized fuel ash (PFA). Thus, occupational exposure to PFA could also include exposure to silica. However, epidemiological studies did not show evidence of progressive massive fibrosis (PMF). In vitro tests demonstrated that PFA is less toxic than silica, and in vivo data of PFA did not support the importance of silica content for toxicity. Commissioned by the Dutch coal-fired power plants, KEMA has started a research project to determine the quartz content in coal and the corresponding PFA. It appears that on average 50% of the a-quartz in coal is found again in the total fraction of PFA (D50(ae) 31 µm, where Dsotae) is the aerodynamically mass median diameter), whereas 16% is found in an even finer fraction (D50(ae) 10 µm). The remaining part of the quartz is embedded in a glass phase. Scanning electron microscopy (SEM) with x-ray microanalyses (XMA) of cross-sections of 11,130 ash particles showed that quartz in PFA is present as unmelted sand particles. These quartz particles are angularly shaped. However, two types are to be distinguished: free coarse angular quartz particles (not respirable) and small angular quartz particles within the PFA particles. From the SEM/XMA results, it has to be concluded that the quartz in the respirable fraction is predominantly present within the original molten PFA particle. Since the effects of quartz are surface related, this elucidates the negative results of quartz

  19. Hierarchical zeolites from class F coal fly ash

    NASA Astrophysics Data System (ADS)

    Chitta, Pallavi

    Fly ash, a coal combustion byproduct is classified as types class C and class F. Class C fly ash is traditionally recycled for concrete applications and Class F fly ash often disposed in landfills. Class F poses an environmental hazard due to disposal and leaching of heavy metals into ground water and is important to be recycled in order to mitigate the environmental challenges. A major recycling option is to reuse the fly ash as a low-cost raw material for the production of crystalline zeolites, which serve as catalysts, detergents and adsorbents in the chemical industry. Most of the prior literature of fly ash conversion to zeolites does not focus on creating high zeolite surface area zeolites specifically with hierarchical pore structure, which are very important properties in developing a heterogeneous catalyst for catalysis applications. This research work aids in the development of an economical process for the synthesis of high surface area hierarchical zeolites from class F coal fly ash. In this work, synthesis of zeolites from fly ash using classic hydrothermal treatment approach and fusion pretreatment approach were examined. The fusion pretreatment method led to higher extent of dissolution of silica from quartz and mullite phases, which in turn led to higher surface area and pore size of the zeolite. A qualitative kinetic model developed here attributes the difference in silica content to Si/Al ratio of the beginning fraction of fly ash. At near ambient crystallization temperatures and longer crystallization times, the zeolite formed is a hierarchical faujasite with high surface area of at least 360 m2/g. This work enables the large scale recycling of class F coal fly ash to produce zeolites and mitigate environmental concerns. Design of experiments was used to predict surface area and pore sizes of zeolites - thus obviating the need for intense experimentation. The hierarchical zeolite catalyst supports tested for CO2 conversion, yielded hydrocarbons

  20. Modeling the behavior of selenium in Pulverized-Coal Combustion systems

    SciTech Connect

    Senior, Constance; Otten, Brydger Van; Wendt, Jost O.L.; Sarofim, Adel

    2010-11-15

    The behavior of Se during coal combustion is different from other trace metals because of the high degree of vaporization and high vapor pressures of the oxide (SeO{sub 2}) in coal flue gas. In a coal-fired boiler, these gaseous oxides are absorbed on the fly ash surface in the convective section by a chemical reaction. The composition of the fly ash (and of the parent coal) as well as the time-temperature history in the boiler therefore influences the formation of selenium compounds on the surface of the fly ash. A model was created for interactions between selenium and fly ash post-combustion. The reaction mechanism assumed that iron reacts with selenium at temperatures above 1200 C and that calcium reacts with selenium at temperatures less than 800 C. The model also included competing reactions of SO{sub 2} with calcium and iron in the ash. Predicted selenium distributions in fly ash (concentration versus particle size) were compared against measurements from pilot-scale experiments for combustion of six coals, four bituminous and two low-rank coals. The model predicted the selenium distribution in the fly ash from the pilot-scale experiments reasonably well for six coals of different compositions. (author)

  1. Recent advances in the use of synchrotron radiation for the analysis of coal combustion products

    SciTech Connect

    Manowitz, B.

    1995-11-01

    Two major coal combustion problems are the formation and build-up of slag deposits on heat transfer surfaces and the production and control of toxic species in coal combustion emissions. The use of synchrotron radiation for the analysis of coal combustion products can play a role in the better understanding of both these phenomena. An understanding of the chemical composition of such slags under boiler operating conditions and as a function of the mineral composition of various coals is one ultimate goal of this program. The principal constituents in the ash of many coals are the oxides of Si, Al, Fe, Ca, K, S, and Na. The analytical method required must be able to determine the functional forms of all these elements both in coal and in coal ash at elevated temperatures. One unique way of conducting these analyses is by x-ray spectroscopy.

  2. Toxic substances from coal combustion -- A comprehensive assessment

    SciTech Connect

    Senior, C.L.; Panagiotou, T.; Huggins, F.E.; Huffman, G.P.; Yap, N.; Wendt, J.O.L.; Seames, W.; Ames, M.R.; Sarofim, A.F.; Lighty, J.; Kolker, A.; Finkelman, R.; Palmer, C.A.; Mroczkowsky, S.J.; Helble, J.J.; Mamani-Paco, R.

    1999-07-30

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the period from 1 April 1999 to 30 June 1999. During this quarter low temperature ashing and elemental analysis of the three Phase II coals were completed. Results from MIT and USGS are comparable. Plans were made for measurements of loss of trace elements during devolatilization and for single particle combustion studies at the University of Utah. The iodated charcoal trap was tested on coal combustion flue gas and was shown to collect both Hg and Se in from the vapor phase with 100% efficiency. Data from the University of Arizona self-sustained combustor were analyzed from the combustion of three coals: Ohio, Wyodak and Illinois No. 6. Ash size distributions and enrichment factors for selected trace elements were calculated. The correlation between the concentration of the more volatile trace elements in the ash and the

  3. JV Task 6 - Coal Ash Resources Research Consortium Research

    SciTech Connect

    Debra Pflughoeft-Hassett; Tera Buckley; Bruce Dockter; Kurt Eylands; David Hassett; Loreal Heebink; Erick Zacher

    2008-04-01

    The Coal Ash Resources Research Consortium{reg_sign} (CARRC{reg_sign}, pronounced 'cars') focuses on performing fundamental and applied scientific and engineering research emphasizing the environmentally safe, economical use of coal combustion by-products (CCBs). CARRC member organizations, which include utilities and marketers, are key to developing industry-driven research in the area of CCB utilization and ensuring its successful application. The U.S. Department of Energy is a partner in CARRC through the EERC Jointly Sponsored Research Program (JSRP), which provides matching funds for industrial member contributions and facilitates an increased level of effort in CARRC. CARRC tasks were designed to provide information on CCB performance, including environmental performance, engineering performance, favorable economics, and improved life cycle of products and projects. CARRC technical research tasks are developed based on member input and prioritization. CARRC special projects are developed with members and nonmembers to provide similar information and to support activities, including the assembly and interpretation of data, support for standards development and technology transfer, and facilitating product development and testing. CARRC activities from 1998 to 2007 included a range of research tasks, with primary work performed in laboratory tasks developed to answer specific questions or evaluate important fundamental properties of CCBs. CARRC topical reports were prepared on several completed tasks. Specific CARRC 1998B2007 accomplishments included: (1) Development of several ASTM International Standard Guides for CCB utilization applications. (2) Organization and presentation of training courses for CCB professionals and teachers. (3) Development of online resources including the Coal Ash Resource Center, Ash from Biomass in Coal (ABC) of cocombustion ash characteristics, and the Buyer's Guide to Coal-Ash Containing Products. In addition, development of

  4. Reduction of carbon content in waste-tire combustion ashes by bio-thermal treatment

    SciTech Connect

    Chen, C.C.; Lee, W.J.; Shih, S.I.; Mou, J.L.

    2009-07-01

    Application of bio-catalyst (NOE-7F) in thermal treatment can adequately dispose dark-black fly ashes from co-combustion of both waste tires and coal. After thermal treatment of fly ashes by adding 10% NOE-7F, the carbon contents reduced by 37.6% and the weight losses increased by 405%, compared with the fly ashes without mixing with NOE-7F. The combustion behaviors of wasted tires combustion fly ashes with NOE-7F were also investigated by both thermogravimetric analysis (TGA) and differential thermal analysis (DTA). The results verify that NOE-7F has positive effects on the combustion of residual carbon and toxic polycyclic aromatic hydrocarbons (PAHs) enhance the energy release and reduce the toxicity during the process of thermal treatment. Furthermore, using NOE-7F to dispose high-carbon content fly ashes did improve the compressive strength of fly ashes and concrete mixtures. Therefore, NOE-7F is a promising additive which could decrease treatment cost of high-carbon content fly ashes and reduce the amount of survival toxic PAHs.

  5. Mercury in coal and the impact of coal quality on mercury emissions from combustion systems

    USGS Publications Warehouse

    Kolker, A.; Senior, C.L.; Quick, J.C.

    2006-01-01

    The proportion of Hg in coal feedstock that is emitted by stack gases of utility power stations is a complex function of coal chemistry and properties, combustion conditions, and the positioning and type of air pollution control devices employed. Mercury in bituminous coal is found primarily within Fe-sulfides, whereas lower rank coal tends to have a greater proportion of organic-bound Hg. Preparation of bituminous coal to reduce S generally reduces input Hg relative to in-ground concentrations, but the amount of this reduction varies according to the fraction of Hg in sulfides and the efficiency of sulfide removal. The mode of occurrence of Hg in coal does not directly affect the speciation of Hg in the combustion flue gas. However, other constituents in the coal, notably Cl and S, and the combustion characteristics of the coal, influence the species of Hg that are formed in the flue gas and enter air pollution control devices. The formation of gaseous oxidized Hg or particulate-bound Hg occurs post-combustion; these forms of Hg can be in part captured in the air pollution control devices that exist on coal-fired boilers, without modification. For a given coal type, the capture efficiency of Hg by pollution control systems varies according to type of device and the conditions of its deployment. For bituminous coal, on average, more than 60% of Hg in flue gas is captured by fabric filter (FF) and flue-gas desulfurization (FGD) systems. Key variables affecting performance for Hg control include Cl and S content of the coal, the positioning (hot side vs. cold side) of the system, and the amount of unburned C in coal ash. Knowledge of coal quality parameters and their effect on the performance of air pollution control devices allows optimization of Hg capture co-benefit. ?? 2006 Elsevier Ltd. All rights reserved.

  6. Bioavailability of 1-nitropyrene from model coal fly ash and its uptake by alveolar macrophages

    SciTech Connect

    Mumford, J.L.; Tedjad, S.B.; Jackson, M.; Lewtas, J.

    1986-08-01

    Alveolar macrophage cultures exposed to coal fly ash vapor-coated with 1-nitropyrene were used as a model system to study the bioavailability and the uptake of a nitroaromatic hydrocarbon from coal combustion emissions. Initially, 1-nitropyrene-coated fly ash and uncoated fly ash were examined for cytotoxicity using rabbit alveolar macrophages and for mutagenicity in the Salmonella typhimurium plate incorporation assay. The distribution and recovery of 1-nitropyrene from macrophage cultures treated with coated fly ash were determined by using a reverse-hase high-performance liquid chromatography-fluorescence method. 1-Nitropyrene alone was not very toxic, nor did vapor deposition of 1-nitropyrene onto coal fly ash significantly affect the toxicity of the fly ash. Most toxicity resulted from the original, uncoated fly ash particles. 1-Nitropyren after being coated onto the particles was bioavailable in agar and aqueous culture medium. The coated fly ash showed mutagenic activity when the particles were tested directly; the uncoated fly ash did not show mutagenic activity. 1-Nitropyrene recovery from alveolar macrophage cultures exposed to the coated fly ash diminished as cell number increased. The rate of 1-nitropyrene loss was 2.7 ng/10/sup 6/ macrophages for medium and 4.1 ng/10/sup 6/ macrophages for the whole culture. The mutagenic activity recovered from these macrophage cultures also decreased with increasing cell number.

  7. Bioavailability of 1-nitropyrene from model coal fly ash and its uptake by alveolar macrophages

    SciTech Connect

    Mumford, J.L.; Tejada, S.B.; Jackson, M.; Lewtas, J.

    1986-01-01

    Alveolar macrophage cultures exposed to coal fly ash vapor-coated with 1-nitropyrene were used as a model system to study the bioavailability and the uptake of a nitroaromatic hydrocarbon from coal-combustion emissions. Initially, 1-nitropyrene-coated fly ash and uncoated fly ash were examined for cytotoxicity using rabbit alveolar macrophages and for mutagenicity in the Salmonella typhimurium plate incorporation assay. The results were compared to determine the effects of vapor deposition. The distribution and recovery of 1-nitropyrene from macrophage cultures treated with coated fly ash were determined by using a reverse-phase high-performance liquid chromatography-fluorescence method. 1-Nitropyrene alone was not very toxic, nor did vapor deposition of 1-nitropyrene onto coal fly ash significantly affect the toxicity of the fly ash. Most toxicity resulted from the original, uncoated, fly ash particles, 1-Nitropyrene after being coated onto the particles was bioavailable in agar and aqueous culture medium. The coated fly ash showed mutagenic activity when the particles were tested directly; the uncoated fly ash did not show mutagenic activity. 1-Nitropyrene recovery from alveolar macrophage cultures exposed to the coated fly ash diminished as cell number increased. The rate of 1-nitropyrene loss was 2.7 ng/.000001 macrophages for medium and 4.1 ng/.000001 macrophages for the whole culture. The mutagenic activity recovered from these macrophage cultures also decreased with increasing cell number.

  8. Economic realities of coal combustion by-product utilization

    SciTech Connect

    Colmar, J.A.

    1997-09-01

    The purpose of this paper is to highlight the economic issues associated with coal combustion by-product (CCB) utilization and to discuss both technical and cost considerations of commercialization. Handling, processing, and distribution aspects as well as geographic location and competing materials will affect utilization. Several case studies including fly ash in rick, FGD gypsum vs. mined gypsum, and bottom ash vs. lightweight aggregate are presented detailing these issues. Understanding these factors will provide insight to evaluating barriers for CCB utilization which is the first step toward high volume CCB utilization.

  9. Combustion characterization of the blend of plant coal and recovered coal fines

    SciTech Connect

    Singh, Shyam.

    1991-01-01

    The overall objective of this proposed research program is to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. During this study, one plant coal and three blend samples will be prepared and utilized. The blend samples will be of a mixture of 90% plant coal + 10% fines, 85% plant coal + 15% fines, 80% plant coal + 20% fines having particle size distribution of 70% passing through {minus}200 mesh size. These samples' combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace will be used mainly to measure the emissions and ash deposition study, while the drop tube furnace will be used to determine burning profile, combustion efficiency, etc. This report covers the first quarter's progress. Major activities during this period were focused on finding the plants where a demo MTU column will be installed to prepare the samples needed to characterize the combustion behavior of slurry effluents. Also, a meeting was held at Penn State University to discuss the availability of the laboratory furnace for testing the plant coal/recovered coal fines blends.

  10. The release of iron during coal combustion. Milestone report

    SciTech Connect

    Baxter, L.L.

    1995-06-01

    Iron plays an important role in the formation of both fly ash and deposits in many pulverized-coal-fired boilers. Several authors indicate that iron content is a significant indicator of the slagging propensity of a majority of US bituminous coals, in particular eastern bituminous coals. The pyritic iron content of these coals is shown to be a particularly relevant consideration. A series of investigations of iron release during combustion is reported for a suite of coals ranging in rank from lignite to low-volatile bituminous coal under combustion conditions ranging from oxidizing to inert. Experimental measurements are described in which, under selected conditions, major fractions of the iron in the coal are released within a 25 ms period immediately following coal devolatilization. Mechanistic interpretation of the data suggest that the iron is released as a consequence of oxygen attack on porous pyrrhotite particles. Experimental testing of the proposed mechanism reveals that the release is dependent on the presence of both pyrite in the raw coal and oxygen in the gas phase, that slow preoxidation (weathering) of the pyrite significantly inhibits the iron release, and that iron loss increases as oxygen penetration of the particle increases. Each observation is consistent with the postulated mechanism.

  11. TECHNOLOGIES FOR CONTROLLING POLLUTANTS FROM COAL COMBUSTION

    EPA Science Inventory

    The paper is an overview of EPA's efforts in developing technology for controlling pollutants from coal combustion. SO2, NOx, and particles are the predominant pollutants emitted from the combustion of coal. One goal of current EPA research and development is to reduce the costs ...

  12. Coal Ash Corrosion Resistant Materials Testing

    SciTech Connect

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2003-08-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a reasonably high alkali content, thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was well within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that the aggressive alkali-iron-trisulfate constituent was present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. This report provides the results of the evaluation of Test Section C, including the samples that remained in the Test Section for the full exposure period as well as those that were removed early. The analysis of Test Section C followed much the same protocol that was employed in the assessment of Test Section A. Again, the focus was on determining and documenting the relative corrosion rates of the candidate materials. The detailed results of the investigation are included in this report as a series of twelve appendices. Each appendix is devoted to the performance of one of the candidate alloys. The table below summarizes metal loss rate for the worst case sample of each of the candidate materials for both Test Sections A and C

  13. Coal Combustion Products Extension Program

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2004-12-31

    The primary objective of the CCP Extension Program is to promote the responsible uses of Ohio CCPs that are technically sound, environmentally safe, and commercially competitive. A secondary objective is to assist other CCP generating states (particularly neighboring states) in establishing CCP use programs within their states. The goal of the CCP extension program at OSU is to work with CCP stakeholders to increase the overall CCP state utilization rate to more than 30% by the year 2005. The program aims to increase FGD utilization for Ohio to more than 20% by the year 2005. The increased utilization rates are expected to be achieved through increased use of CCPs for highway, mine reclamation, agricultural, manufacturing, and other civil engineering uses. In order to accomplish these objectives and goals, the highly successful CCP pilot extension program previously in place at the university has been expanded and adopted by the university as a part of its outreach and engagement mission. The extension program is an innovative technology transfer program with multiple sponsors. The program is a collaborative effort between The Ohio State University (College of Engineering and University Extension Service), United States Department of Energy's National Energy Technology Laboratory, Ohio Department of Development's Coal Development Office, and trade associations such as the American Coal Ash Association as well as the Midwest Coal Ash Association. Industry co-sponsors include American Electric Power, Dravo Lime Company, and ISG Resources. Implementation of the proposed project results in both direct and indirect as well as societal benefits. These benefits include (1) increased utilization of CCPs instead of landfilling, (2) development of proper construction and installation procedures, (3) education of regulators, specification-writers, designers, construction contractors, and the public, (4) emphasis on recycling and decrease in the need for landfill space, (5

  14. COAL COMBUSTION PRODUCTS EXTENSION PROGRAM

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2005-05-15

    The primary objective of the CCP Extension Program is to promote the responsible uses of Ohio CCPs that are technically sound, environmentally safe, and commercially competitive. A secondary objective is to assist other CCP generating states (particularly neighboring states) in establishing CCP use programs within their states. The goal of the CCP extension program at OSU is to work with CCP stakeholders to increase the overall CCP state utilization rate to more than 30% by the year 2005. The program aims to increase FGD utilization for Ohio to more than 20% by the year 2005. The increased utilization rates are expected to be achieved through increased use of CCPs for highway, mine reclamation, agricultural, manufacturing, and other civil engineering uses. In order to accomplish these objectives and goals, the highly successful CCP pilot extension program previously in place at the university has been expanded and adopted by the university as a part of its outreach and engagement mission. The extension program is an innovative technology transfer program with multiple sponsors. The program is a collaborative effort between The Ohio State University (College of Engineering and University Extension Service), United States Department of Energy's National Energy Technology Laboratory, Ohio Department of Development's Coal Development Office, and trade associations such as the American Coal Ash Association as well as the Midwest Coal Ash Association. Industry co-sponsors include American Electric Power, Dravo Lime Company, and ISG Resources. Implementation of the proposed project results in both direct and indirect as well as societal benefits. These benefits include (1) increased utilization of CCPs instead of landfilling, (2) development of proper construction and installation procedures, (3) education of regulators, specification-writers, designers, construction contractors, and the public, (4) emphasis on recycling and decrease in the need for landfill space, (5

  15. Coal Combustion Products Extension Program

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2003-12-31

    The primary objective of the CCP Extension Program is to promote the responsible uses of Ohio CCPs that are technically sound, environmentally safe, and commercially competitive. A secondary objective is to assist other CCP generating states (particularly neighboring states) in establishing CCP use programs within their states. The goal of the CCP extension program at OSU is to work with CCP stakeholders to increase the overall CCP state utilization rate to more than 30% by the year 2005. The program aims to increase FGD utilization for Ohio to more than 20% by the year 2005. The increased utilization rates are expected to be achieved through increased use of CCPs for highway, mine reclamation, agricultural, manufacturing, and other civil engineering uses. In order to accomplish these objectives and goals, the highly successful CCP pilot extension program previously in place at the university has been expanded and adopted by the university as a part of its outreach and engagement mission. The extension program is an innovative technology transfer program with multiple sponsors. The program is a collaborative effort between The Ohio State University (College of Engineering and University Extension Service), United States Department of Energy's National Energy Technology Laboratory, Ohio Department of Development's Coal Development Office, and trade associations such as the American Coal Ash Association as well as the Midwest Coal Ash Association. Industry co-sponsors include American Electric Power, Dravo Lime Company, and ISG Resources. Implementation of the proposed project results in both direct and indirect as well as societal benefits. These benefits include (1) increased utilization of CCPs instead of landfilling, (2) development of proper construction and installation procedures, (3) education of regulators, specification-writers, designers, construction contractors, and the public, (4) emphasis on recycling and decrease in the need for landfill space, (5

  16. Coal combustion science: Task 1, Coal char combustion: Task 2, Fate of mineral matter. Quarterly progress report, July--September 1993

    SciTech Connect

    Hardesty, D.R.; Hurt, R.H.; Davis, K.A.; Baxter, L.L.

    1994-07-01

    Progress reports are presented for the following tasks: (1) kinetics and mechanisms of pulverized coal char combustion and (2) fate of inorganic material during coal combustion. The objective of Task 1 is to characterize the combustion behavior of selected US coals under conditions relevant to industrial pulverized coal-fired furnaces. In Sandia`s Coal Combustion Laboratory (CCL), optical techniques are used to obtain high-resolution images of individual burning coal char particles and to measure, in situ, their temperatures, sizes, and velocities. Detailed models of combustion transport processes are then used to determine kinetic parameters describing the combustion behavior as a function of coal type and combustion environment. Partially reacted char particles are also sampled and characterized with advanced materials diagnostics to understand the critical physical and chemical transformations that influence reaction rates and burnout times. The ultimate goal of the task is the establishment of a data base of the high temperature reactivities of chars from strategic US coals, from which important trends may be identified and predictive capabilities developed. The overall objectives for task 2 are: (1) to complete experimental and theoretical investigation of ash release mechanisms; (2) to complete experimental work on char fragmentation; (3) to establish the extent of coal (as opposed to char) fragmentation as a function of coal type and particle size; (4) to develop diagnostic capabilities for in situ, real-time, qualitative indications of surface species composition during ash deposition, with work continuing into FY94; (5) to develop diagnostic capabilities for in situ, real-time qualitative detection of inorganic vapor concentrations; and (6) to conduct a literature survey on the current state of understanding of ash deposition, with work continuing into FY94.

  17. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 12, January--March 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1992-08-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed editing of the fifth quarterly report and sent it to the publishing office; and prepared two technical papers for conferences.

  18. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 14, July--September 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-02-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; published two technical papers at conferences; and prepared for upcoming tests of new BCFs being produced.

  19. The leaching characteristics of selenium from coal fly ashes

    SciTech Connect

    Wang, T.; Wang, J.; Burken, J.G.; Ban, H.; Ladwig, K.

    2007-11-15

    The leaching characteristics of selenium from several bituminous and subbituminous coal fly ashes under different pH conditions were investigated using batch methods. Results indicated that pH had a significant effect on selenium leaching from bituminous coal ash. The minimum selenium leaching occurred in the pH range between 3 and 4, while the maximum selenium leaching occurred at pH 12. The release of selenium from subbituminous coal ashes was very low for the entire experimental pH range, possibly due to the high content of calcium which can form hydration or precipitation products as a sink for selenium. The adsorption results for different selenium species indicated that Se(VI) was hardly adsorbable on either bituminous coal ashes or subbitumminous coal ashes at any pH. However, Se(I) was highly adsorbed by bituminous coal ashes under acidic pH conditions and was mostly removed by subbitumminous coal ashes across the entire pH range. This result suggests that the majority of selenium released from the tested fly ashes was Se(IV). A speciation-based model was developed to simulate the adsorption of Se(IV) on bituminous coal fly ash, and the pH-independent adsorption constants of HSeO{sup 3-} and SeO{sub 3}{sup 2-} were determined. The modeling approach is useful for understanding and predicting the release process of selenium from fly ash.

  20. MARKET ASSESSMENT AND TECHNICAL FEASIBILITY STUDY OF PRESSURIZED FLUIDIZED BED COMBUSTION ASH USE

    SciTech Connect

    A.E. Bland; T.H. Brown

    1997-04-01

    Western Research Institute, in conjunction with the Electric Power Research Institute, Foster Wheeler International, Inc. and the US Department of Energy, has undertaken a research and demonstration program designed to examine the market potential and the technical feasibility of ash use options for PFBC ashes. Ashes from the Foster Wheeler Energia Oy pilot-scale circulating PFBC tests in Karhula, Finland, combusting (1) low-sulfur subbituminous and (2) high-sulfur bituminous coal, and ash from the AEP's high-sulfur bituminous coal-fired bubbling PFBC in Brilliant, Ohio, were evaluated in laboratory and pilot-scale ash use testing at WR1. The technical feasibility study examined the use of PFBC ash in construction-related applications, including its use as a cementing material in concrete and use in cement manufacturing, fill and embankment materials, soil stabilization agent, and use in synthetic aggregate production. Testing was also conducted to determine the technical feasibility of PFBC ash as a soil amendment for acidic and sodic problem soils and spoils encountered in agricultural and reclamation applications. The results of the technical feasibility testing indicated the following conclusions. PFBC ash does not meet the chemical requirements as a pozzolan for cement replacement. However, it does appear that potential may exist for its use in cement production as a pozzolan and/or as a set retardant. PFBC ash shows relatively high strength development, low expansion, and low permeability properties that make its use in fills and embankments promising. Testing has also indicated that PFBC ash, when mixed with low amounts of lime, develops high strengths, suitable for soil stabilization applications and synthetic aggregate production. Synthetic aggregate produced from PFBC ash is capable of meeting ASTM/AASHTO specifications for many construction applications. The residual calcium carbonate and calcium sulfate in the PFE3C ash has been shown to be of value in

  1. Task 5.9 - use of coal ash in recycled plastics and composite materials

    SciTech Connect

    Hassett, D.J.; Dockter, B.A.; Eylands, K.E.; Pflughoeft-Hassett, D.F.

    1995-07-01

    The goal of this research project by the Energy & Environmental Research Center (EERC) was to determine the potential for coal ash to serve as a {open_quote}functional filler{close_quotes} in plastics and other composite materials, with special emphasis on recycled plastics. The term functional filler is intended to indicate that the material added to the plastic does more than take up space and extend the use of the polymer. Determining the functional filler potential of ash was not the only intent of this project, since another prime objective was to find a use for materials currently considered waste. The term functional filler also opened a door to the use of cenospheres, which are currently marketed and for which there is sufficient market demand that they do not fit the category of a waste even though they are a product of coal combustion. Cenospheres, hollow spherical ash particles, were selected because of their unique properties. Although they currently have commercial applications, the unique nature of these materials make them an excellent candidate for use as a functional filler in composites. The ability to produce a commercially viable product from waste streams and a recycled material is a positive step toward reducing solid waste. The first task, since there are numerous types of coal ash, was to select suitable ash types for use in this project. Three basic types of material were selected: fly ash, a bottom ash, and a unique form of coal ash known as cenospheres.

  2. Task 5.9 use of coal ash in recycled plastics and composite materials. Topical report

    SciTech Connect

    Hassett, D.J.; Dockter, B.A.; Eylands, K.E.; Pflughoeft-Hassett, D.F.

    1995-11-01

    The goal of this research project by the Energy & Environmental Research Center (EERC) was to determine the potential for coal ash to serve as a {open_quotes}functional filler{close_quotes} in plastics and other composite materials, with special emphasis on recycled plastics. The term functional filler is intended to indicate that the material added to the plastic does more than take up space and extend the use of the polymer. Determining the functional filler potential of ash was not the only intent of this project, since another prime objective was to find a use for materials currently considered waste. The term functional filler also opened a door to the use of cenospheres, which are currently marketed and for which there is sufficient market demand that they do not fit the category of a waste even though they are a product of coal combustion. Cenospheres, hollow spherical ash particles, were selected because of their unique properties. Although they currently have commercial applications, the unique nature of these materials make them an excellent candidate for use as a functional filler in composites. The ability to produce a commercially viable product from waste streams and a recycled material is a positive step toward reducing solid waste. The first task, since there are numerous types of coal ash, was to select suitable ash types for use in this project. Three basic types of material were selected: fly ash, a bottom ash, and a unique form of coal ash known as cenospheres.

  3. Toxic substances from coal combustion -- A comprehensive assessment

    SciTech Connect

    Senior, C.L.; Huggins, F.E.; Huffman, G.P.; Shan, N.; Yap, N.; Wendt, J.O.L.; Seames, W.; Ames, M.R.; Sarofim, A.F.; Swenson, S.; Lighty, J.; Kolker, A.; Finkelman, R.; Palmer, C.; Mroczkowski, S.; Helble, J.; Mamani-Paco, R.; Sterling, R.; Dunham, G.; Miller, S.

    2000-08-17

    The final program review meeting of Phase II was held on June 22 in Salt Lake City. The goals of the meeting were to present work in progress and to identify the remaining critical experiments or analyses, particularly those involving collaboration among various groups. The information presented at the meeting is summarized in this report. Remaining fixed bed, bench-scale experiments at EERC were discussed. There are more ash samples which can be run. Of particular interest are high carbon ash samples to be generated by the University of Arizona this summer and some ash-derived sorbents that EERC has evaluated on a different program. The use of separation techniques (electrostatic or magnetic) was also discussed as a way to understand the active components in the ash with respect to mercury. XAFS analysis of leached and unleached ash samples from the University of Arizona was given a high priority. In order to better understand the fixed bed test results, CCSEM and Moessbauer analyses of those ash samples need to be completed. Utah plans to analyze the ash from the single particle combustion experiments for those major elements not measured by INAA. USGS must still complete mercury analyses on the whole coals and leaching residues. Priorities for further work at the SHRIMP-RG facility include arsenic on ash surfaces and mercury in sulfide minerals. Moessbauer analyses of coal samples from the University of Utah were completed; samples from the top and bottom layers of containers of five different coals showed little oxidation of pyrite in the top relative to the bottom except for Wyodak.

  4. Balancing act creating the right regulation for coal combustion waste

    SciTech Connect

    Manuel, J.

    2009-11-15

    The December 2008 collapse of a coal ash pond in Tennessee threw safe management of coal combustion waste (CCW) into the spotlight. Millions of tons of CCW are produced in the United States each year, and a large percentage of that is recycled. The US Environmental Protection Agency is pursuing a host of initiatives that could directly or indirectly affect the disposition of CCW. States, too, are taking a look at how they regulate CCW. Among the options is the possibility of regulating CCW under the Resource Conservation and Recovery Act, a move that could have far-reaching implications for both the recycling and the disposal of this waste.

  5. VARIATION OF ELEMENT SPECIATION IN COAL COMBUSTION AEROSOLS WITH PARTICLE SIZE

    EPA Science Inventory

    The speciation of sulfur, iron and key trace elements (Cr, As, Se, Zn) in combustion ash aerosols has been examined as a function of size from experimental combustion units burning Utah and Illinois bituminous coals. Although predominantly present as sulfate, sulfur was also pre...

  6. Relationships between composition and pulmonary toxicity of prototype particles from coal combustion and pyrolysis

    EPA Science Inventory

    The hypothesis that health effects associated with coal combustion fly-ash particles are exacerbated by the simultaneous presence of iron and soot was tested through two sets of experiments. The first set created prototype particles from complete and partial combustion, or oxygen...

  7. RELATIONSHIPS BETWEEN COMPOSITION AND PULMONARY TOXICITY OF PROTOTYPE PARTICLES FROM COAL COMBUSTION AND PYROLYSIS (MONTREAL, CANADA)

    EPA Science Inventory

    The hypothesis that health effects associated with coal combustion fly-ash particles are exacerbated by the simultaneous presence of iron and soot was tested through two sets of experiments. The first set created prototype particles from complete and partial combustion, or oxygen...

  8. Characterization of Coal Combustion Residues from Electric Utilities--Leaching and Characterization Data

    EPA Science Inventory

    This report evaluates changes in composition and constituent release by leaching that may occur to fly ash and other coal combustion residues (CCRs) in response to changes in air pollution control technology at coal-fired power plants. The addition of flue-gas desulfurization (FG...

  9. Characterization of Coal Combustion Residues from Electric Utilities Using Wet Scrubbers for Multi-Pollutant Control

    EPA Science Inventory

    This report evaluates changes that may occur to coal combustion residues (CCRs) in response to changes in air pollution control technology at coal-fired power plants, which will reduce emissions from the flue gas stack by transferring pollutants to fly ash and other air pollution...

  10. Distribution of coal combustion derived heavy metals on croplands in China

    NASA Astrophysics Data System (ADS)

    Zhao, R.; Ying, S.; Bu, J.; Weiss, D. J.; Gan, Y.; Wilcox, J.; Lambin, E.; Fendorf, S.

    2013-12-01

    As the world's number one consumer of energy derived from coal, China produces massive amounts of coal combustion by-products annually, including fly ash, which can then be transported and deposited onto agricultural lands. To explore the impact of fly ash as a point source of heavy metals to crops, we use a combination of spatial, thermodynamic, and coal combustion models and field measurements to determine the amount and composition of fly ash that is distribute over different land cover types around a power plant in China. First, a database of Chinese coal compositions was created to determine the range in chemical concentrations of heavy metals in coals. Using this information, we then determined the amount of fly ash produced by a typical power plant by applying the Integrated Environmental Control Model (IECM). An estimate of the composition of fly ash (based on the coal composition) is then predicted by thermodynamic equilibrium calculations. The resulting information regarding the concentration of As, Pb, and Cd in the fly ash is entered into an atmospheric transport model which determines the mass of fly ash deposited as a function of distance from the stack. Transport modeling results, land cover data, and topographic information are incorporated using GIS to determine the croplands affected by fly ash deposition. Furthermore, we determine the Pb206/Pb207 isotopic ratios of coal and fly ash taken from Yangluo Power Plant in Wuhan, Hubei Province, China, and compare the values to those measured in soils collected within a 10 km radius around the power plant. Ultimately, the results of this project can be utilized in a comprehensive model that can determine the amount and distribution of heavy metals from fly ash produced by coal-fired power plants based on coal composition and power plant specifications.

  11. Suppression of fine ash formation in pulverized coal flames. Final technical report, September 30, 1992--January 31, 1996

    SciTech Connect

    Kramlich, J.C.; Chenevert, B.; Park, Jungsung; Hoffman, D.A.; Butcher, E.K.

    1996-07-19

    Coal ash, and particularly fine fly ash, remain one of the principal practical and environmental problems in coal-based power generation. In particular, submicron aerosols are identified with direct inhalation risk. Submicron ash is thought to arise from mineral vaporization during char combustion, followed by nucleation, condensation and coagulation to yield an aerosol. While aerosols are predominantly made out of volatile alkali minerals, they also can include refractory oxides that are chemically reduced to more volatile forms within the char particle and vaporized. Most of the ash of size greater than 1 {mu}m is generated by agglomeration of mineral as the char particle bums out. These two principal mechanisms are thought to account for most of the ash generated in coal combustion. Previous research has shown that various forms of coal treatment can influence the yields of fine ash from combustion. The research reported here investigates various forms of treatment, including physical coal cleaning, aerodynamic sizing, degree of grinding, and combinations of these on both aerosol yields and on yields of fine residual ash (1-4 {mu}m). The work also includes results from the combustion of artificial chars that include individual mineral elements. This research shows that these various forms of coal treatment can significantly change ash characteristics. While none of the treatments affected the bulk of the residual ash size distribution significantly, the yield of the ash aerosol mode (d<0.5 {mu}m) and fine residual ash mode (1-4 {mu}m) are changed by the treatments.

  12. DESIGN AND CHARACTERIZATION OF AN ULTRAFINE COAL ASH AEROSOL GENERATOR FOR DIRECT ANIMAL EXPOSURE STUDIES

    EPA Science Inventory

    Primary ultrafine particulate matter (PM) is produced during pulverized coal combustion by the nucleation and heterogeneous condensation of vapor-phase species. This differs from the mechanisms that control the formation of the supermicron fly ash that is heavily influenced by t...

  13. Coal cleaning and the removal of ash from coal

    SciTech Connect

    Robbins, L.A.

    1986-03-11

    A method is described for treating a coal containing mass to reduce the ash components which comprises: (1) crushing the mass smaller than 20 mesh; (2) slurrying the crushed mass with water and an immiscible heavier-than-water organic media employing an intense mixing sufficient to cause intimate contact of the crushed mass with each liquid component of the slurry without an appreciable attrition; (3) carrying out a mild to substantially quiescent mixing sufficient to allow some initial disengagement of the water phase and its occluded ash from the organic media phase and its occluded coal; (4) separating the water phase from the heavier-than-water media phase including their respective solids in a raked settler; (5) collecting the separated phases and freeing the solids in each phase from its liquid; (6) drying the solids by contact with a heated surface.

  14. Electrochemical protection of coal from spontaneous combustion

    SciTech Connect

    Aleksandrov, I.V.; Burkov, P.A.; Kamneva, A.I.; Khokhlov, Yu.I.

    1984-01-01

    An electrochemical method is described for the protection of coal stocks from self-heating and spontaneous combustion. Cathodic polarisation is effected by an external source of direct current using contact electrodes situated in the coal. Practically complete suppression of self-heating is claimed for 450-500 m/sup 3/ volumes of coal at an insignificant energy cost.

  15. Toxicity and occupational health hazards of coal fly ash (CFA). A review of data and comparison to coal mine dust.

    PubMed

    Borm, P J

    1997-12-01

    Coal fly ashes (CFA) are complex particles of a variable composition, which is mainly dependent on the combustion process, the source of coal and the precipitation technique. Toxic constituents in these particles are considered to be metals, polycyclic aromatic hydrocarbons and silica. The purpose of this review was to study the in vitro and in vivo data on coal fly ash and relate the studied endpoints to the role of (crystalline) silica, considering its recent classification as a human carcinogen. For most of the effects coal mine dust was chosen as a reference, since it contains up to 10% of crystalline silica (alpha-quartz) and is well studied both in vivo and in vitro. Most studies on fly ash toxicity were not designed to elucidate the effect of its silica-content nor did they include coal mine dust as a reference. Taking this into account, both in vitro and in vivo experimental studies show lower toxicity, inflammatory potential and fibrogenicity of CFA compared to silica and coal mine dust. Although in vitro and in vivo studies suggest genotoxic effects of fly ash, the data are limited and do not clarify the role of silica. Epidemiological studies in fly ash exposed working populations have found no evidence for effects commonly seen in coal workers (pneumoconiosis, emphysema) with the exception of airway obstruction at high exposure. In conclusion, the available data suggest that the hazard of coal fly ash is not to be assessed by merely adding the hazards of individual components. A closer investigation of 'matrix' effects on silica's toxicity in general seems an obligatory step in future risk assessment on fly ashes and other particles that incorporate silica as a component. PMID:9375525

  16. Influence of DOM and redox potential on the leaching of As and Cr from coal fly ash

    NASA Astrophysics Data System (ADS)

    Deonarine, A.; Kolker, A.; Huggins, F.; Foster, A. L.

    2012-12-01

    Coal ash, a byproduct of coal-fired power plants, contains toxic trace elements such as arsenic (As) and chromium (Cr). Coal ash has recently been scrutinized as a potential source of toxic trace elements to aquatic systems and potable water sources, and the legislation pertinent to coal ash management is currently under revision. Coal ash is currently stored in surface impoundments and landfills that are poorly regulated and at risk of failure. Impoundment failure can result in the mobilization of coal ash and leachates into aquatic systems and potable water-sources. The current understanding of the environmental fate (i.e., transformation, toxicity and mobility) of As and Cr in coal ash is largely limited to leaching protocols that are not environmentally relevant, as they exclude parameters such as redox potential and dissolved organic matter (DOM) that are prevalent in aquatic systems. Furthermore, the relationship between coal-ash particle size and the speciation and leaching behavior of As and Cr has not been well investigated. The size of host particles may influence the speciation and coordination environment of trace elements, and may be a critical factor in the leaching/dissolution behavior of As and Cr from coal ash into solution. In this study, coal ash samples from three different coal-fired power plants using different coal sources and different combustion processes were segregated into size fractions (< 1 mm to ≥ 100 μm, < 100 μm to ≥ 10 μm, < 10 μm to ≥ 1 μm, and < 1 μm) using a combination of dry sieving and particle impaction. Coal ash size fractions were examined using synchrotron x-ray absorption spectroscopy (XANES/ EXAFS) to determine whether there were any differences in As and Cr concentration and speciation/coordination environment as a function of particle size. Coal-ash size fractions were also exposed to a buffered solution (pH ~7) with varying DOM concentration (1 to 30 mg/L) and redox potential (reducing, oxic). Dissolved

  17. Transformations of inorganic coal constituents in combustion systems. Volume 1, sections 1--5: Final report

    SciTech Connect

    Helble, J.J.; Srinivasachar, S.; Wilemski, G.; Boni, A.A.; Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M.; Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L.; Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A.

    1992-11-01

    The inorganic constituents or ash contained in pulverized coal significantly increase the environmental and economic costs of coal utilization. For example, ash particles produced during combustion may deposit on heat transfer surfaces, decreasing heat transfer rates and increasing maintenance costs. The minimization of particulate emissions often requires the installation of cleanup devices such as electrostatic precipitators, also adding to the expense of coal utilization. Despite these costly problems, a comprehensive assessment of the ash formation and had never been attempted. At the start of this program, it was hypothesized that ash deposition and ash particle emissions both depended upon the size and chemical composition of individual ash particles. Questions such as: What determines the size of individual ash particles? What determines their composition? Whether or not particles deposit? How combustion conditions, including reactor size, affect these processes? remained to be answered. In this 6-year multidisciplinary study, these issues were addressed in detail. The ambitious overall goal was the development of a comprehensive model to predict the size and chemical composition distributions of ash produced during pulverized coal combustion. Results are described.

  18. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 6, July 1990--September 1990

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  19. Near-extinction and final burnout in coal combustion

    SciTech Connect

    Hurt, R.H.; Davis, K.A.

    1994-02-01

    The late stages of char combustion have a special technological significance, as carbon conversions of 99% or greater are typically required for the economic operation of pulverized coal fired boilers. In the present article, two independent optical techniques are used to investigate near-extinction and final burnout phenomenas. Captive particle image sequences, combined with in situ optical measurements on entrained particles, provide dramatic illustration of the asymptotic nature of the char burnout process. Single particle combustion to complete burnout is seen to comprise two distinct stages: (1) a rapid high-temperature combustion stage, consuming about 70% of the char carbon and ending with near-extinction of the heterogeneous reactions due to a loss of global particle reactivity, and (2) a final burnout stage occurring slowly at lower temperatures. For particles containing mineral matter, the second stage can be further subdivided into: (2a) late char combustion, which begins after the near-extinction event, and converts carbon-rich particles to mixed particle types at a lower temperature and a slower rate; and (2b) decarburization of ash -- the removal of residual carbon inclusions from inorganic (ash) frameworks in the very late stages of combustion. This latter process can be extremely slow, requiring over an order of magnitude more time than the primary rapid combustion stage. For particles with very little ash, the loss of global reactivity leading to early near-extinction is clearly related to changes in the carbonaceous char matrix, which evolves over the course of combustion. Current global kinetic models used for the prediction of char combustion rates and carbon burnout in boilers do not predict the asymptotic nature of char combustion. More realistic models accounting for the evolution of char structure are needed to make accurate predictions in the range of industrial interest.

  20. Coal Ash Corrosion Resistant Materials Testing Program

    SciTech Connect

    McDonald, D K

    2003-04-22

    The "Coal Ash Corrosion Resistant Materials Testing Program" is being conducted by The Babcock & Wilcox Company (B&W), the U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) at Reliant Energy's Niles plant in Niles, Ohio to provide full-scale, in-situ testing of recently developed boiler superheater materials. Fireside corrosion is a key issue for improving efficiency of new coal fired power plants and improving service life in existing plants. In November 1998, B&W began development of a system to permit testing of advanced tube materials at metal temperatures typical of advanced supercritical steam temperatures (1100°F and higher) in a boiler exhibiting coal ash corrosive conditions. Several materials producers including Oak Ridge National Laboratory (ORNL) contributed advanced materials to the project. In the spring of 1999 a system consisting of three identical sections, each containing multiple segments of twelve different materials, was installed. The sections are cooled by reheat steam, and are located just above the furnace entrance in Niles' Unit #1, a 110 MWe unit firing high sulfur Ohio coal. In November 2001 the first section was removed for thorough metallurgical evaluation after 33 months of operation. The second and third sections remain in service and the second is expected to be removed in the fall of 2003; the last is tentatively planned for the fall of 2004. This paper describes the program; its importance; the design, fabrication, installation and operation of the test system; materials utilized; experience to date; and results of the evaluation of the first section.

  1. Investigation of mineral transformations and ash deposition during staged combustion. Quarterly technical progress report, October 1, 1993--December 31, 1993

    SciTech Connect

    Harb, J.N.

    1994-01-28

    A thorough understanding of the fundamental processes which govern the mineral behavior is essential to the development of tools to predict and manage ash deposition. The purpose of the current project is to perform a fundamental study of mineral transformations and ash deposition during staged combustion of pulverized coal. Staging of combustion air is a strategy used to reduce NO{sub x} emissions from coal-fired units. It is applicable to both advanced combustion systems currently under development (e.g. HITAF) and low NO{sub x} retrofits for existing units. These low NO{sub x} combustion strategies produce fuel rich or reducing conditions in the lower furnace. Therefore, the combustion history of the coal particles is significantly changed from that experienced under normal combustion conditions. A carefully designed experimental study is needed to examine the effects of altered combustion conditions on mineral matter release, fly ash formation, particle stickiness and deposit formation. This project uses state-of-the-art analytical equipment and a well-characterized laboratory combustor to address this need. This report describes work in the initial quarter of a fundamental, three-year study of mineral transformations and ash deposition during staged combustion.

  2. Coal Combustion Science quarterly progress report, April--June 1990

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Fletcher, T.H.; Mitchell, R.E.

    1990-11-01

    This document provides a quarterly status report of the Coal Combustion Science Program that is being conducted at the Combustion, Research Facility, Sandia National Laboratories, Livermore, California. Coal devolatilization, coal char combustion, and fate of mineral matter during coal combustion. 56 refs., 25 figs., 13 tabs.

  3. The effect of upgrading processes on combustion characteristics of Berau coal

    SciTech Connect

    Datin Fatia Umar; Binarko Santoso; Hiromoto Usui

    2007-12-15

    Indonesian coal was upgraded by upgraded brown coal (UBC), hot water drying (HWD), and steam drying (SD) processes to study the combustion characteristics of this coal. The differential thermal-thermogravimetric analysis (DTA-TG) was carried out to obtain some combustion parameters, such as, ignition temperature (T{sub ig}), maximum combustion rate temperature (T{sub max}), maximum combustion rate (R{sub max}), char burn-out temperature (T{sub bo}), and ash yield. The differential thermal analyzer (DTA) curve can be used to estimate the heat released during the combustion process, which corresponds to the high heating value of the coal. The results show that the combustion characteristics of HWD and SD processes are much better than those of the UBC process. This is because the UBC process was conducted at lower temperature and pressure. 11 refs., 2 figs., 3 tabs.

  4. Investigation of mineral transformations and ash deposition during staged combustion. Quarterly technical progress report, April 1, 1997--June 30, 1997

    SciTech Connect

    Harb, J.N.

    1997-08-07

    This report describes work performed in the fifteenth quarter of a fundamental study to examine the effect of staged combustion on ash formation and deposition. Efforts this quarter included addition of a new cyclone for improved particle sampling and modification of the existing sampling probe. Particulate samples were collected under a variety of experimental conditions for both coals under investigation. Deposits formed from the Black Thunder coal were also collected. Particle size and composition from the Pittsburgh No. 8 ash samples support previously reported results. In addition, the authors ability to distinguish char/ash associations has been refined and applied to a variety of ash samples from this coal. The results show a clear difference between the behavior of included and excluded pyrite, and provide insight into the extent of pyrite oxidation. Ash samples from the Black Thunder coal have also been collected and analyzed. Results indicate a significant difference in the particle size of {open_quotes}unclassifiable{close_quotes} particles for ash formed during staged combustion. A difference in composition also appears to be present and is currently under investigation. Finally, deposits were collected under staged conditions for the Black Thunder coal. Specifically, two deposits were formed under similar conditions and allowed to mature under either reducing or oxidizing conditions in natural gas. Differences between the samples due to curing were noted. In addition, both deposits showed skeletal ash structures which resulted from in-situ burnout of the char after deposition.

  5. Combustion characterization of the blend of plant coal and recovered coal fines. Technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Singh, S.; Scaroni, A.; Miller, B.; Choudhry, V.

    1992-08-01

    The overall objective of this proposed research program is to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. During this study, one plant coal and three blend samples will be prepared and utilized. The blend samples will be of a mixture of 90% plant coal + 10% fines, 85% plant coal + 15% fines, 80% plant coal + 20% fines having particle size distribution of 70% passing through -200 mesh size. These samples` combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace will be used mainly to measure the emissions and ash deposition study, while the drop tube furnace will be used to determine burning profile, combustion efficiency, etc.

  6. EFFECTS OF FLY ASH ON MERCURY OXIDATION DURING POST COMBUSTION CONDITIONS

    SciTech Connect

    Glenn A. Norton; Hongqun Yang; Robert C. Brown; Dennis L. Laudal; Grant E. Dunham; John Erjavec; Joseph M. Okoh

    2002-01-31

    Tests were performed in simulated flue gas streams using fly ash from the electrostatic precipitators of two full-scale utility boilers. One fly ash was from a Powder River Basin (PRB) coal, while the other was from Blacksville coal. Elemental Hg was injected upstream from samples of fly ash loaded onto filters housed in an oven at 120 or 180 C. Concentrations of oxidized and elemental Hg downstream from the filters were determined using the Ontario Hydro method. The gas stream composition and whether or not ash was present in the gas stream were the two most important variables affecting Hg oxidation. The presence of HCl, NO, NO{sub 2}, and SO{sub 2} were all important with respect to Hg oxidation, with NO{sub 2} and HCl being the most important. The presence of NO suppressed Hg oxidation in these tests. Although the two fly ashes were chemically and mineralogically diverse, there were generally no large differences in catalytic potential (for oxidizing Hg) between them. Similarly, no ash fraction appeared to be highly catalytic relative to other ash fractions. This includes fractions enriched in unburned carbon and fractions enriched in iron oxides. Although some differences of lesser magnitude were observed in the amount of oxidized Hg formed, levels of oxidized Hg generally tracked well with the surface areas of the different ashes and ash fractions. Therefore, although the Blacksville fly ash tended to show slightly more catalytic activity than the PRB fly ash, this could be due to the relatively high surface area of that ash. Similarly, for Blacksville fly ash, using nonmagnetic ash resulted in more Hg oxidation than using magnetic ash, but this again tracked well with the relative surface areas of the two ash fractions. Test results suggest that the gas matrix may be more important in Hg oxidation chemistry than the fly ash composition. Combustion tests were performed in which Blacksville and PRB fly ashes were injected into filtered (via a baghouse with

  7. TOXIC SUBSTANCES FROM COAL COMBUSTION-A COMPREHENSIVE ASSESSMENT

    SciTech Connect

    C.L. Senior; F. Huggins; G.P. Huffman; N. Shah; N. Yap; J.O.L. Wendt; W. Seames; M.R. Ames; A.F. Sarofim; S. Swenson; J.S. Lighty; A. Kolker; R. Finkelman; C.A. Palmer; S.J. Mroczkowski; J.J. Helble; R. Mamani-Paco; R. Sterling; G. Dunham; S. Miller

    2001-06-30

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the National Energy Technology Laboratory (NETL), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). The work discussed in this report covers the Phase II program. Five coals were studied (three in Phase I and two new ones in Phase II). In this work UK has used XAFS and Moessbauer spectroscopies to characterize elements in project coals. For coals, the principal use was to supply direct information about certain hazardous and other key elements (iron) to complement the more complete indirect investigation of elemental modes of occurrence being carried out by colleagues at USGS. Iterative selective leaching using ammonium acetate, HCl, HF, and HNO3, used in conjunction with mineral identification/quantification, and microanalysis of individual mineral grains, has allowed USGS to delineate modes of occurrence for 44 elements. The Phase II coals show rank-dependent systematic differences in trace-element modes of occurrence. The work at UU

  8. Multinuclear NMR approach to coal fly ash characterization

    SciTech Connect

    Netzel, D.A.

    1991-09-01

    This report describes the application of various nuclear magnetic resonance (NMR) techniques to study the hydration kinetics and mechanisms, the structural properties, and the adsorption characteristics of coal fly ash. Coal fly ash samples were obtained from the Dave Johnston and Laramie River electric power generating plants in Wyoming. Hydrogen NMR relaxation times were measured as a function of time to observe the kinetics of hydration for the two coal fly ashes at different temperatures and water-to-cement ration. The kinetic data for the hydrated coal fly ashes were compared to the hydration of portland cement. The mechanism used to describe the kinetic data for the hydration of portland cement was applied, with reservation, to describe the hydration of the coal fly ashes. The results showed that the coal fly ashes differ kinetically from that of portland cement and from each other. Consequently, both coal fly ashes were judged to be poorer cementitious materials than portland cement. Carbon-13 NMR CP/MAS spectra were obtained for the anhydrous coal fly ashes in an effort to determine the type of organic species that may be present, either adsorbed on the surface or entrained.

  9. SPONTANEOUS COAL COMBUSTION; MECHANISMS AND PREDICTION.

    USGS Publications Warehouse

    Herring, James R.; Rich, Fredrick J.

    1983-01-01

    Spontaneous ignition and combustion of coal is a major problem to the coal mining, shipping, and use industries; unintentional combustion causes loss of the resource as well as jeopardy to life and property. The hazard to life is especially acute in the case of underground coal mine fires that start by spontaneous ignition. It is the intention of this research to examine previously suggested causes of spontaneous ignition, to consider new evidence, and to suggest an experimental approach to determine which of these suggested causes is relevant to western U. S. coal. This discussion focuses only on causes and mechanism of spontaneous ignition.

  10. Transformations of inorganic coal constituents in combustion systems

    SciTech Connect

    Boni, A.A.; Helble, J.J.; Srinivasachar, S.; Wilemski, G. ); Sarofim, A.F.; Beer, J.M. ); Peterson, T.W.; Wendt, J.O.L. ); Huffman, G.P.; Huggins, F.E. )

    1990-11-01

    Objectives of this project are: (1) define the partitioning of inorganic constituents associated with raw coal particles among products (including vapors, aerosols, and residual char/ash particles) formed under conditions representative of pulverized coal flames as a function of the specific (intrinsic and extrinsic) characteristics of the raw coal and the environment in which the transformations occur; and (2) characterize the resultant spectrum of products in detail; elucidate and quantify the fundamental processes by which transformations of the inorganic constituents occur; and develop, based on the information required in a. and b. above, a tractable process'' model capable of predicting the significant features of the transformation process, most importantly, the nature and distribution of products. The work discussed highlights recent accomplishments in modeling synthetic char particle combustion times and temperatures with allowance for oxygen dissociation in the char boundary layer; in developing a continuum model for residual ash information and char fragmentation, permitting a more detailed time-resolved study of ash coalescence within a burning char particle; and in continuing development of the engineering model for ash particle formation. 40 refs., 25 figs., 10 tabs.

  11. Trophic structure and metal bioaccumulation differences in multiple fish species exposed to coal ash-associated metals

    SciTech Connect

    Otter, Ryan; Bailey, Frank; Fortner, Allison M; Adams, Marshall

    2012-01-01

    On December 22, 2008 a dike containing coal fly ash from the Tennessee Valley Authority Kingston Fossil Plant near Kingston Tennessee USA failed and resulted in the largest coal ash spill in U.S. history. Coal ash, the by-product of coal combustion, is known to contain multiple contaminants of concern, including arsenic and selenium. The purpose of this study was to investigate the bioaccumulation of arsenic and selenium and to identify possible differences in trophic dynamics in feral fish at various sites in the vicinity of the Kingston coal ash spill. Elevated levels of arsenic and selenium were observed in various tissues of largemouth bass, white crappie, bluegill and redear sunfish from sites associated with the Kingston coal ash spill. Highest concentrations of selenium were found in redear sunfish with liver concentrations as high as 24.83 mg/kg dry weight and ovary concentrations up to 10.40 mg/kg dry weight at coal ash-associated sites. To help explain the elevated selenium levels observed in redear sunfish, investigations into the gut pH and trophic dynamics of redear sunfish and bluegill were conducted which demonstrated a large difference in the gut physiology between these two species. Redear sunfish stomach and intestinal pH was found to be 1.1 and 0.16 pH units higher than in bluegill, respectively. In addition, fish from coal ash-associated sites showed enrichment of 15N & 13C compared to no ash sites, indicating differences in food web dynamics between sites. These results imply the incorporation of coal ash-associated compounds into local food webs and/or a shift in diet at ash sites compared to the no ash reference sites. Based on these results, further investigation into a broader food web at ash-associated sites is warranted.

  12. Trophic status and metal bioaccumulation differences in multiple fish species exposed to coal ash-associated metals.

    PubMed

    Otter, Ryan R; Bailey, Frank C; Fortner, Allison M; Adams, S Marshall

    2012-11-01

    On December 22, 2008 a dike containing coal fly ash from the Tennessee Valley Authority Kingston Fossil Plant near Kingston Tennessee USA failed and resulted in the largest coal ash spill in U.S. history. Coal ash, a by-product of coal combustion, is known to contain multiple contaminants of concern, including arsenic and selenium. The purpose of this study was to investigate species differences in the bioaccumulation of arsenic and selenium and potential factors contributing to these differences (i.e., trophic dynamics and gut pH) in the vicinity of the Kingston coal ash spill. Elevated levels of arsenic and selenium were observed in various tissues of largemouth bass, white crappie, bluegill and redear sunfish from sites associated with the Kingston coal ash spill. Highest concentrations of selenium were found in redear sunfish with liver concentrations as high as 24.83mg/kg dry weight and ovary concentrations up to 10.40mg/kg dry weight at coal ash-associated sites. Investigations into the gut pH and trophic dynamics of redear sunfish and bluegill demonstrated a large difference in the gut physiology between these two species. Redear sunfish stomach and intestinal pH was found to be 1.1 and 0.16 pH units higher than in bluegill, respectively. In addition, fish from coal ash-associated sites showed enrichment differences ((15)N and (13)C) compared to no ash sites, indicating differences in food web dynamics between sites. These results imply the incorporation of coal ash-associated compounds into local food webs and/or a shift in diet at ash sites compared to the no ash reference sites. Based on these results, further investigation into a broader food web at ash-associated sites is warranted. PMID:22947506

  13. Pilot Demonstration of Technology for the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

    SciTech Connect

    T.L. Robl; J.G. Groppo; Robert Rathebone

    2005-12-14

    Work on the project focused on the determination of the hydraulic classification characteristics of the Coleman and Mill Creek ashes. The work utilized the hydraulic classifier developed earlier in the project. Testing included total yield, recovery of <5 {micro}m ash diameter particles and LOI partitioning as functions of dispersant dosage and type, retention time and superficial velocity. Yields as high as 21% with recoveries of up to 2/3 of the <5 {micro}m ash fractions were achieved. Mean particle size (D{sub 50}) of varied from 3.7 to 10 {micro}m. The ashes were tested for there pozzolanic activity in mortars as measured by strength activity index using ASTM criteria. Additional testing included air entrainment reagent demand and water requirements. The classified products all performed well, demonstrating excellent early strength development in the mortars. Some increased air entrainment demand was noted. The conceptual design of a process demonstration unit PDU was also completed. A flexible, trailer-mounted field unit is envisioned.

  14. Morphological and biochemical changes in Azadirachta indica from coal combustion fly ash dumping site from a thermal power plant in Delhi, India.

    PubMed

    Qadir, Sami Ullah; Raja, Vaseem; Siddiqui, Weqar A

    2016-07-01

    The foliar and biochemical traits of Azadirachta indica A. Juss from fly ash (FA) dumping site in Badarpur thermal power plant (BTPP) New Delhi, India was studied. Three different experimental sites were selected at different distances from the thermal power plant. Ambient suspended particulate matter (SPM) and plant responses such as leaf pigments (chlorophyll a, chlorophyll b, and carotenoids), total chlorophyll, net photosynthetic rate, stomatal index (SI), stomatal conductance (SC), intercellular carbon dioxide concentration [CO2]i, net photosynthetic rate (NPR), nitrogen, nitrate, nitrate reductase activity, proline, protein, reducing sugar and sulphur content were measured. Considerable reduction in pigments (chlorophyll a, chlorophyll b and carotenoids), and total chlorophyll was observed at fly ash dumping site. Fly ash stress revealed the inhibitory effect on Nitrate reductase activity (NRA), Nitrate, soluble protein, and reducing sugar content, whereas stimulatory effect was found for the stomatal index, nitrogen, proline, antioxidants and sulphur content in the leaves. Under fly ash stress, stomatal conductance was low, leading to declining in photosynthetic rate and increase in the internal CO2 concentration of leaf. Single leaf area (SLA), leaf length and leaf width also showed a declining trend from control to the polluted site. Antioxidant enzymes increased in leaves reflecting stress and extenuation of reactive oxygen species (ROS). PMID:27077968

  15. PILOT DEMONSTRATION OF TECHNOLOGY FOR THE PRODUCTION OF HIGH VALUE MATERIALS FROM THE ULTRA-FINE (PM 2.5) FRACTION OF COAL COMBUSTION ASH

    SciTech Connect

    T.L. Robl; K.R. Henke; J.G. Groppo

    2004-09-01

    Broad range dispersants, including naphthalene sulfonate-formaldehyde condensates (NSF) and polycarboxylate based products, were tested on both wet and dry fly ash samples from the LG&E Energy Corp. plants in the study. Tests included both total adsorption and measurement of sedimentation rate via time density relationships. A wide range of dosages were required, ranging from 0.3 to 10 g/kg. In general the ponded ash required less dispersant. Leaching tests of 5% ash solutions by weight revealed a wide range of soluble salts to be present in the ash, and found a relationship between calcium ion concentration and dispersant dosage requirement. Other parameters measured included SO{sub 4}, Cl, F, NO{sub 3}, PO{sub 4}, Al, Ca, Mg, K, Na and alkalinity. An assessment was made of the available software to digitally model the overall process circuit. No prefabricated digital model was found for hydraulic classification or froth flotation. Work focused on building a model for hydraulic classification in an Excel spread sheet based on Stokes Law. A pilot plant scale hydraulic classifier was fabricated and operated. The performance of the hydraulic classifier was found to be forecastable within reasonable bounds, and work to improve both are ongoing.

  16. Environmental hazard of oil shale combustion fly ash.

    PubMed

    Blinova, Irina; Bityukova, Liidia; Kasemets, Kaja; Ivask, Angela; Käkinen, Aleksandr; Kurvet, Imbi; Bondarenko, Olesja; Kanarbik, Liina; Sihtmäe, Mariliis; Aruoja, Villem; Schvede, Hedi; Kahru, Anne

    2012-08-30

    The combined chemical and ecotoxicological characterization of oil shale combustion fly ash was performed. Ash was sampled from the most distant point of the ash-separation systems of the Balti and Eesti Thermal Power Plants in North-Eastern Estonia. The fly ash proved potentially hazardous for tested aquatic organisms and high alkalinity of the leachates (pH>10) is apparently the key factor determining its toxicity. The leachates were not genotoxic in the Ames assay. Also, the analysis showed that despite long-term intensive oil-shale combustion accompanied by considerable fly ash emissions has not led to significant soil contamination by hazardous trace elements in North-Eastern Estonia. Comparative study of the fly ash originating from the 'new' circulating fluidized bed (CFB) combustion technology and the 'old' pulverized-fired (PF) one showed that CFB fly ash was less toxic than PF fly ash. Thus, complete transfer to the 'new' technology will reduce (i) atmospheric emission of hazardous trace elements and (ii) fly ash toxicity to aquatic organisms as compared with the 'old' technology. PMID:22717068

  17. Theoretical principles of use of coal fractions with different densities for combustion

    SciTech Connect

    S.G. Gagarin; A.M. Gyul'maliev

    2009-02-15

    It is reasonable to complement the conventional preparation of steam coal involving the removal of ash components and pyritic sulfur by the isolation of the lightest organic fractions, which possess enhanced performance characteristics. These fractions are smoothly saleable both on the domestic and world markets for effective pulverized-coal combustion via new combustion technologies. Heavier (inertinite) fractions of the coal preparation concentrate marketed at lower prices can be considered appropriate fuel for burning in circulating fluidized-bed combustion systems. 13 refs., 5 figs., 4 tabs.

  18. Mercury emissions and species during combustion of coal and waste

    SciTech Connect

    Hong Yao; Guangqian Luo; Minghou Xu; Tamotsu Kameshima; Ichiro Naruse

    2006-10-15

    The behaviors of mercury evolution for three types of coal and three types of dried sewage sludge are studied using a thermogravimetric (TG) analyzer. The mercury speciations in the flue gas from coal and sludge combustion are also analyzed by implementing a horizontal electrically heated tube furnace. Furthermore, the kinetic calculations of mercury oxidizing processes are carried out using the software package CHEMKIN in order to interpret the homogeneous mechanism of mercury oxidization. The results obtained show that the sulfur content in the sludge inhibits the evolution of mercury at low temperature if the Cl concentration is high enough. Chlorine enhances mercury evolution in the coal combustion, whereas there is no relationship when the Cl concentration is high. Fixed carbon content plays a role in depression of the mercury evolution. Formation of oxidized mercury (HgCl{sub 2}) does not relate to the chlorine concentration in the raw coal and sludge. Whereas the ash and sulfur content in the sludge affects the Hg oxidization, kinetic calculations show that HgCl, Cl{sub 2}, and HOCl formation is important in producing the oxidized mercury during combustion of coal and sludge at 873 K. A suitable temperature for Hg oxidization when Cl{sub 2} is the oxidization resource is 700-1200 K. 32 refs., 10 figs., 5 tabs.

  19. Stabilization/solidification of fly ashes and concrete production from bottom and circulating ashes produced in a power plant working under mono and co-combustion conditions.

    PubMed

    Barbosa, Rui; Lapa, Nuno; Lopes, Helena; Gulyurtlu, Ibrahim; Mendes, Benilde

    2011-01-01

    Two combustion tests were performed in a fluidized bed combustor of a thermo-electric power plant: (1) combustion of coal; (2) co-combustion of coal (68.7% w/w), sewage sludge (9.2% w/w) and meat and bone meal (MBM) (22.1% w/w). Three samples of ashes (bottom, circulating and fly ashes) were collected in each combustion test. The ashes were submitted to the following assays: (a) evaluation of the leaching behaviour; (b) stabilization/solidification of fly ashes and evaluation of the leaching behaviour of the stabilized/solidified (s/s) materials; (c) production of concrete from bottom and circulating ashes. The eluates of all materials were submitted to chemical and ecotoxicological characterizations. The crude ashes have shown similar chemical and ecotoxicological properties. The s/s materials have presented compressive strengths between 25 and 40 MPa, low emission levels of metals through leaching and were classified as non-hazardous materials. The formulations of concrete have presented compressive strengths between 12 and 24 MPa. According to the Dutch Building Materials Decree, some concrete formulations can be used in both scenarios of limited moistening and without insulation, and with permanent moistening and with insulation. PMID:21605964

  20. Coal combustion science quarterly progress report, October--December 1992. Task 1, Coal char combustion [and] Task 2, Fate of mineral matter

    SciTech Connect

    Hardesty, D.R.; Hurt, R.H.; Baxter, L.L.

    1993-06-01

    In the Coal Combustion Laboratory (CCL) this quarter, controlled laboratory experiments were carried out to better understand the late stages of coal combustion and its relation to unburned carbon levels in fly ash. Optical in situ measurements were made during char combustion at high carbon conversions and the optical data were related to particle morphologies revealed by optical microscopy on samples extracted under the same conditions. Results of this work are reported in detail below. In the data presented below, we compare the fraction of alkali metal loss to that of the alkaline earth metals as a function of coal rank to draw conclusions about the mechanism of release for the latter. Figure 2.1 illustrates the fractional release of the major alkali and alkaline earth metals (Na, K, Ca, Mg) as a function of coal rank for a series of coals and for several coal blends. All data are derived from combustion experiments in Sandia`s Multifuel Combustor (MFC) and represent the average of three to eight experiments under conditions where the mass loss on a dry, ash-free (daf) basis exceeds 95 %. There are no missing data in the figure. The several coals with no indicated result exhibited no mass loss of the alkali or alkaline earth metals in our experiments. There is a clear rank dependence indicated by the data in Fig. 2.1, reflecting the mode of occurrence of the material in the coal.

  1. Influence of sewage sludge addition on coal ash fusion temperatures

    SciTech Connect

    M. Belen Folgueras; R. Maria Diaz; Jorge Xiberta; M. Purificacion Garcia; J. Juan Pis

    2005-12-01

    The ash fusion characteristics of three types of bituminous coal (A, B, and C), one type of sewage sludge (W), and the corresponding coal-sewage sludge blends (10 and 50 wt % of sludge) were studied. The ash fusibility temperatures of samples in oxidizing atmosphere were measured, and their chemical and mineralogical compositions were determined. The addition of sludge to coal in certain proportions produces blends whose ashes have lower fusibility temperatures than those of coal and sludge. This is related to the differences in chemical composition and modes of elemental combination in both types of materials. The main differences are associated to the elements P, Fe, and Ca. As the sludge is much richer in Ca than the coals, the compositions of the blend ashes pass through low-temperature eutectic regions of the ternary phase diagrams SiO{sub 2}-CaO-Al{sub 2}O{sub 3} and SiO{sub 2}-CaO-Fe{sub 2}O{sub 3}. As a result, for the sludge-coal blend ashes series (one for each coal), the relationships between ash fusibility temperatures and the percentage of sludge ash in blend ashes fit to second-order polynomial functions. The minima of these functions, as well as some sludge-coal blend ashes, are located in the above-mentioned low fusion regions. Differing from coal ashes, in the sludge and 50 wt % blend ashes, the minerals calcium ferrite, larnite, and chloroapatite were found. 17 refs., 6 figs., 6 tabs.

  2. Laser Induced Breakdown Spectroscopy application for ash characterisation for a coal fired power plant

    NASA Astrophysics Data System (ADS)

    Ctvrtnickova, T.; Mateo, M. P.; Yañez, A.; Nicolas, G.

    2010-08-01

    The aim of this work was to apply the LIBS technique for the analysis of fly ash and bottom ash resulting from the coal combustion in a coal fired power plant. The steps of presented LIBS analysis were pelletizing of powdered samples, firing with laser and spectroscopic detection. The analysis "on tape" was presented as an alternative fast sampling approach. This procedure was compared with the usual steps of normalized chemical analysis methods for coal which are coal calcination, fluxing in high temperature plasma, dilution in strong acids and analyzing by means of ICP-OES and/or AAS. First, the single pulse LIBS approach was used for determination and quantification of elemental content in fly ash and bottom ash on the exit of the boiler. For pellet preparation, ash has to be mixed with proper binder to assure the sample resistance. Preparation of the samples (binder selection and pressing/pelletizing conditions) was determined and LIBS experimental conditions optimized. No preparation is necessary in "on tape" sampling. Moreover, double-pulse approach in orthogonal reheating configuration was applied to enhance the repeatability and precision of the LIBS results and to surpass the matrix effect influencing the calibration curves in case of some elements. Obtained results showed that LIBS responses are comparable to the normalized analytical methods. Once optimized the experimental conditions and features, application of LIBS may be a promising technique for combustion process control even in on-line mode.

  3. Nanominerals and nanoparticles in feed coal and bottom ash: implications for human health effects.

    PubMed

    Silva, Luis F O; da Boit, Kátia M

    2011-03-01

    Environmental and human health risk assessments of nanoparticle effects from coal and bottom ash require thorough characterisation of nanoparticles and their aggregates. In this manuscript, we expand the study of human exposure to nanosized particles from coal combustion sources (typically <100 nm in size), characterising the complex micromineralogy of these airborne combustion-derived nanomaterials. Our study focuses on bottom ash generated in the Santa Catarina power station (Brazil) which uses coal enriched in ashes, many potential elements (e.g. Cr and Ni) and pyrite. Transmission electron microscope data reveal nanoscale C deposits juxtaposed with and overgrown by slightly larger aluminosilicate (Al-Si) glassy spheres, oxides, silicates, carbonated, phosphates and sulphates. Iron oxides (mainly hematite and magnetite) are the main bottom ash products of the oxidation of pyrite, sometimes via intermediate pyrrhotite formation. The presence of iron oxide nanocrystals mixed with silicate glass particles emphasises the complexity of coal and bottom ash micromineralogy. Given the potentially bioreactive nature of such transition metal-bearing materials, there is likely to be an increased health risk associated with their inhalation. PMID:20422282

  4. Mercury capture by selected Bulgarian fly ashes: Influence of coal rank and fly ash carbon pore structure on capture efficiency

    USGS Publications Warehouse

    Kostova, I.J.; Hower, J.C.; Mastalerz, Maria; Vassilev, S.V.

    2011-01-01

    Mercury capture by fly ash C was investigated at five lignite- and subbituminous-coal-burning Bulgarian power plants (Republika, Bobov Dol, Maritza East 2, Maritza East 3, and Sliven). Although the C content of the ashes is low, never exceeding 1.6%, the Hg capture on a unit C basis demonstrates that the low-rank-coal-derived fly ash carbons are more efficient in capturing Hg than fly ash carbons from bituminous-fired power plants. While some low-C and low-Hg fly ashes do not reveal any trends of Hg versus C, the 2nd and, in particular, the 3rd electrostatic precipitator (ESP) rows at the Republika power plant do have sufficient fly ash C range and experience flue gas sufficiently cool to capture measurable amounts of Hg. The Republika 3rd ESP row exhibits an increase in Hg with increasing C, as observed in other power plants, for example, in Kentucky power plants burning Appalachian-sourced bituminous coals. Mercury/C decreases with an increase in fly ash C, suggesting that some of the C is isolated from the flue gas stream and does not contribute to Hg capture. Mercury capture increases with an increase in Brunauer-Emmett-Teller (BET) surface area and micropore surface area. The differences in Hg capture between the Bulgarian plants burning low-rank coal and high volatile bituminous-fed Kentucky power plants suggests that the variations in C forms resulting from the combustion of the different ranks also influence the efficiency of Hg capture. ?? 2010 Elsevier Ltd.

  5. COSTS FOR ADVANCED COAL COMBUSTION TECHNOLOGIES

    EPA Science Inventory

    The report gives results of an evaluation of the development status of advanced coal combustion technologies and discusses the preparation of performance and economic models for their application to electric utility plants. he technologies addressed were atmospheric fluidized bed...

  6. Combustion of Coal/Oil/Water Slurries

    NASA Technical Reports Server (NTRS)

    Kushida, R. O.

    1982-01-01

    Proposed test setup would measure combustion performance of new fuels by rapidly heating a droplet of coal/oil/water mixture and recording resulting explosion. Such mixtures are being considered as petroleum substitutes in oil-fired furnaces.

  7. Demonstration of Technology for the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

    SciTech Connect

    R. S. Perrone; J. G. Groppo; T. L. Robl

    2006-07-20

    Three types of chemically and functionally different thermoplastic polymers have been chosen for evaluation with the fly ash derived filler: high density polyethylene (HDPE), thermoplastic elastomer (TPE) and polyethylene terephthalate (PET). The selections were based on volumes consumed in commercial and recycled products. The reference filler selected for comparison was 3 {micro}m calcium carbonate, a material which is commonly used with all three types of polymers. A procedure to prepare filled polymers has been developed and the polymer/filler blends have been prepared. Selected samples of filled polymers were subjected to SEM analysis to verify that the fly ash derived filler and the calcium carbonate were well dispersed. Material taken from a utility ash pond was classified using a novel combination of hydraulic and lamellar classifiers to produce an ultra-fine ash product. This product was dried and used in a series of tests to determine its potential as a filler in plastics. The general properties of the ultra-fine ash from several runs are as follows: D{sub 50}: 3-5 {micro}m; Specific gravity: {approx}2.41; Loss on ignition: 2-3%; Carbon content: 1-2%; Color: dark grey on content: 1-2%; and Morphology: spherical. The addition of fillers increased the modulus of the HDPE composite, but decreased both the offset yield stress and offset yield strain, showing that the fillers essentially made the composite stiffer but the transition to plastic deformation occurred earlier in filled HDPE as stress was applied. Similar results were obtained with TPE, however, the decrease in either stress or strain at offset yield were not as significant. Dynamic mechanical analyses (DMA) were also completed and showed that although there were some alterations in the properties of the HDPE and TPE, with the addition of CaCO{sub 3} and fly ash, the alterations are small, and more importantly, transition temperatures are not altered. A utility patent on the design of the hydraulic

  8. Speciation of Chromium in Feed Coals and Ash Byproducts from Canadian Power Plants Burning Subbituminous and Bituminous Coals

    SciTech Connect

    Goodarzi,F.; Huggins, F.

    2005-01-01

    The chromium species in the feed coals and ash byproducts from seven Canadian coal-fired power plants that were burning local subbituminous or bituminous coals with sulfur contents in the range of 0.30-3.5 wt % have been examined using Cr X-ray absorption near-edge spectroscopy (XANES). Chromium in the Canadian feed coals is always found as Cr{sup 3+} but generally has a dual occurrence, as Cr{sup 3+} is distributed to varying degrees between the clay mineral illite (Cr3+/illite) and a poorly crystallized chromium oxyhydroxide (CrOOH) phase associated with the organic fraction. In two subbituminous feed coals from Alberta, chromium is present largely as Cr{sup 3+}/illite, whereas in two other such coals, it is present predominantly as CrOOH. Chromium in a low-sulfur (0.50 wt %) bituminous feed coal from Alberta is found mostly as Cr{sup 3+}/illite, whereas for feed coals from Nova Scotia with high sulfur contents (2.60-3.56 wt %), chromium is distributed between both Cr{sup 3+}/illite and CrOOH. Very little chromium was found in the limestone used in a fluidized-bed combustor. The chromium species in most bottom ash samples from all seven combustion units is predominantly, if not entirely (>95%), Cr{sup 3+} associated with aluminosilicate phases. Chromium speciation for subbituminous electrostatic precipitator (ESP) fly ash is mostly Cr{sup 3+} (>95%), but in some cases, it is slightly less (>80%) and varies by sampling location at the plant. Chromium in fly ash from the combustion of bituminous feed coals is predominantly (>95%) Cr3+. A unique species of chromium found in one feed coal and an unrelated fly ash is metallic chromium (Cr0), similar to that in stainless steel. The occurrence of this form of chromium in these materials indicates contamination from machinery, such as the coal milling machine or possibly wearing down of stainless steel parts by the coal or ash. The observation of this unexpected contamination demonstrates the power and usefulness of X

  9. Combustion of coal/water mixtures with thermal preconditioning

    SciTech Connect

    Novack, M.; Roffe, G.; Miller, G.

    1987-07-01

    Thermal preconditioning is a process in which coal/water mixtures are vaporized to produce coal/steam suspensions, and then superheated to allow the coal to devolatilize producing suspensions of char particles in hydrocarbon gases and steam. This final product of the process can be injected without atomization, and burned directly in a gas turbine combustor. This paper reports on the results of an experimental program in which thermally preconditioned coal/water mixture was successfully burned with a stable flame in a gas turbine combustor test rig. Tests were performed at a mixture flowrate of 300 lb/hr and combustor pressure of 8 atm. The coal/water mixture was thermally preconditioned and injected into the combustor over a temperature range from 340/sup 0/F to 600/sup 0/F, and combustion air was supplied at between 600/sup 0/F to 725/sup 0/F. Test durations varied between 10 and 20 min. Major results of the combustion testing were that: A stable flame was maintained over a wide equivalence ratio range, between phi = 2.2 (rich) and 0.2 (lean); and combustion efficiency of over 99 percent was achieved when the mixture was preconditioned to 600/sup 0/F and the combustion air preheated to 725/sup 0/F. Measurements of ash particulates, captured in the exhaust sampling probe located 20 in. from the injector face, show typical sizes collected to be about 1 ..mu..m, with agglomerates of these particulates to be not more than 8 ..mu..m. The original mean coal particle size for these tests, prior to preconditioning, was 25 ..mu..m. Results of additional tests showed that one third of the sulfur contained in the solids of a coal/water mixture with 3 percent sulfur was evolved in gaseous form (under mild thermolized conditions) mainly as H/sub 2/S with the remainder as light mercaptans.

  10. Levels and patterns of polycyclic aromatic hydrocarbons in coal-fired power plant bottom ash and fly ash from Huainan, China.

    PubMed

    Ruwei, Wang; Jiamei, Zhang; Jingjing, Liu; Liu, Guijian

    2013-08-01

    Fly ash and bottom ash samples were collected from a coal-fired power plant located in Anhui province, China. Mineral phases and morphologies of the samples were determined by X-ray diffraction and scanning electron microscopy, respectively. Sixteen polycyclic aromatic hydrocarbon (PAH; 16 compounds specified in United States Environmental Protection Agency Method 610) properties in ash samples were investigated. In fly ashes, ∑16PAH (total amount of 16 PAHs) and ∑CPAH (total amount of 8 carcinogenic PAHs) levels varied from 0.93 to 2.08 μg/g and from 0.26 to 0.87 μg/g, respectively. In bottom ashes, ∑16PAH and ∑CPAH levels varied from 2.83 to 5.32 and 1.76 to 3.76 μg/g, respectively. Fly ashes were dominated by medium molecular-weight PAHs and low molecular-weight PAHs, whereas bottom ashes were abundant in 5- and 6-ring PAH species. The CPAHs levels of some ashes, especially bottom ashes, are greater than the limits regulated by several countries, indicating that this type of coal combustion product requires special treatment before landfill. PAH levels and patterns in fly ash were evidently affected by particle size, and total organic content had a closer correlation with PAH content than particle size in bottom and fly ash, which may be due to unburned carbon existing in bottom ash. PMID:23591765

  11. Correlation between the critical viscosity and ash fusion temperatures of coal gasifier ashes

    SciTech Connect

    Hsieh, Peter Y.; Kwong, Kyei-Sing; Bennett, James

    2015-09-27

    Coal gasification yields synthesis gas, an important intermediate in chemical manufacturing. It is also vital to the production of liquid fuels through the Fischer-Tropsch process and electricity in Integrated Gasification Combined Cycle power generation. Minerals naturally present in coal become molten in entrained-flow slagging gasifiers. Molten coal ash slag penetrates and dissolves refractory bricks, leading to costly plant shutdowns. The extent of coal ash slag penetration and refractory brick dissolution depends on the slag viscosity, the gasification temperature, and the composition of slag and bricks. Here, we measured the viscosity of several synthetic coal ash slags with a high-temperature rotary viscometer and their ash fusion temperatures through optical image analysis. We made all measurements in a carbon monoxide-carbon dioxide reducing atmosphere that approximates coal gasification conditions. Empirical correlation models based on ash fusion temperatures were used to calculate critical viscosity temperatures based on the coal ash compositions. These values were then compared with those obtained from thermodynamic phase-transition models. Finally, an understanding of slag viscosity as a function of ash composition is important to reducing refractory wear in slagging coal gasifiers, which would help to reduce the cost and environmental impact of coal for chemical and electricity production.

  12. Pilot Demonstration of Technology for the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

    SciTech Connect

    T.L. Robl; J.G. Groppo; Robert Rathbone

    2006-05-12

    During this reporting period, efforts focused on improving our understanding of the basic operating principles of the lamella classifier. It was determined from testing that product grade is primarily a function of the classifier configuration and operation and the feed grade has relatively minor influence. Additionally, within the range of the testing conducted, the feed density did not seem to have an impact of the yield. Thus, the product composition will not be strongly influenced by the variability of the feed, an important consideration for heterogeneous ponded fly ash. Three types of chemically and functionally different thermoplastic polymers have been chosen for evaluation with the fly ash derived filler: high density polyethylene, thermoplastic elastomer, and polyethylene terphthalate. The selections were based on volumes consumed in commercial and recycled products. The reference filler selected for comparison was 3 {micro}m calcium carbonate, a material which is commonly used with all three types of polymers. A procedure to prepare filled polymers has been developed and most ({approx}80%) of the polymer/filler blends have been prepared. Selected samples of filled polymers were subjected to SEM analysis to verify that the fly ash derived filler and the calcium carbonate were well dispersed. A stainless steel mold with cooling capabilities was built in-house to prepare 1 mm thick films for tensile strength and Dynamic Modulus testing. Procedures are being developed to insure a minimum of air voids in the films, which will eventually be evaluated for a variety of physical and mechanical properties.

  13. Coal combustion: Nuclear resource or danger

    SciTech Connect

    Gabbard, A.

    1993-01-01

    Both the benefits and hazards of coal combustion are more far-reaching than are generally recognized. Technologies exist to remove, store, and generate energy from the radioactive isotopes released to the environment by coal combustion. When considering the nuclear consequences of coal combustion, policymakers should look at the data and recognize that the amount of uranium-235 alone dispersed by coal combustion is the equivalent of dozens of nuclear reactor fuel loadings. They should also recognize that the nuclear fuel potential of the fertile isotopes of thorium-232 and uranium-238, which can be converted in reactors to fissionable elements by breeding, yields a virtually unlimited source of nuclear energy that is frequently overlooked as a natural resource. In short, naturally occurring radioactive species released by coal combustion are accumulating in the environment along with minerals such as mercury, arsenic, silicon, calcium, chlorine, and lead, sodium, as well as metals such as aluminum, iron, lead, magnesium, titanium, boron, chromium, and others that are continually dispersed in millions of tons of coal combustion by-products. The potential benefits and threats of these released materials will someday be of such significance that they should not now be ignored.

  14. Mercury capture by native fly ash carbons in coal-fired power plants

    PubMed Central

    Hower, James C.; Senior, Constance L.; Suuberg, Eric M.; Hurt, Robert H.; Wilcox, Jennifer L.; Olson, Edwin S.

    2013-01-01

    The control of mercury in the air emissions from coal-fired power plants is an on-going challenge. The native unburned carbons in fly ash can capture varying amounts of Hg depending upon the temperature and composition of the flue gas at the air pollution control device, with Hg capture increasing with a decrease in temperature; the amount of carbon in the fly ash, with Hg capture increasing with an increase in carbon; and the form of the carbon and the consequent surface area of the carbon, with Hg capture increasing with an increase in surface area. The latter is influenced by the rank of the feed coal, with carbons derived from the combustion of low-rank coals having a greater surface area than carbons from bituminous- and anthracite-rank coals. The chemistry of the feed coal and the resulting composition of the flue gas enhances Hg capture by fly ash carbons. This is particularly evident in the correlation of feed coal Cl content to Hg oxidation to HgCl2, enhancing Hg capture. Acid gases, including HCl and H2SO4 and the combination of HCl and NO2, in the flue gas can enhance the oxidation of Hg. In this presentation, we discuss the transport of Hg through the boiler and pollution control systems, the mechanisms of Hg oxidation, and the parameters controlling Hg capture by coal-derived fly ash carbons. PMID:24223466

  15. Mercury capture by native fly ash carbons in coal-fired power plants.

    PubMed

    Hower, James C; Senior, Constance L; Suuberg, Eric M; Hurt, Robert H; Wilcox, Jennifer L; Olson, Edwin S

    2010-08-01

    The control of mercury in the air emissions from coal-fired power plants is an on-going challenge. The native unburned carbons in fly ash can capture varying amounts of Hg depending upon the temperature and composition of the flue gas at the air pollution control device, with Hg capture increasing with a decrease in temperature; the amount of carbon in the fly ash, with Hg capture increasing with an increase in carbon; and the form of the carbon and the consequent surface area of the carbon, with Hg capture increasing with an increase in surface area. The latter is influenced by the rank of the feed coal, with carbons derived from the combustion of low-rank coals having a greater surface area than carbons from bituminous- and anthracite-rank coals. The chemistry of the feed coal and the resulting composition of the flue gas enhances Hg capture by fly ash carbons. This is particularly evident in the correlation of feed coal Cl content to Hg oxidation to HgCl2, enhancing Hg capture. Acid gases, including HCl and H2SO4 and the combination of HCl and NO2, in the flue gas can enhance the oxidation of Hg. In this presentation, we discuss the transport of Hg through the boiler and pollution control systems, the mechanisms of Hg oxidation, and the parameters controlling Hg capture by coal-derived fly ash carbons. PMID:24223466

  16. Laser diagnostics of mineral matter and combustion processes in coal

    SciTech Connect

    Venkateswarlu, P.; George, M.C.; Sekhar, P.C.; Subbarao, V.

    1989-01-01

    This is the third report on this project. During the period covered by the first two reports (October 1, 1987 through August 30, 1988) a sample of low sulfur powdered coal was heated under vacuum from 25 to 1000{degrees}C at a heating rate of 5{degrees}C per minute. The vapors generated were analyzed by a Balzer Quadrupole Mass Spectrometer model QMG 511. The analysis showed that the major constituents of the vapors are aliphatic hydrocarbons. A second set of experiments were carried out to determine the mineral constituents in ash obtained by heating coal in a porcelain crucible at 400--500{degrees}C in a muffle furnace until all the coal was oxidized. Model 3030 Perkin Elmer Atomic Absorption Spectrophotometer was used with appropriate hollow cathode lamps. A dozen elements were identified. Al, Na, K and Fe were the most prominent. During this period we have made an extensive series of measurements on laser induced combustion of coal pellets made from coal powder. C{sub 2}, CN, CO, Na and K were identified from the spectra. We have also fabricated a burner for the study of coal combustion using laser spectroscopic techniques. 1 ref., 4 figs.

  17. The coal slime slurry combustion technology

    SciTech Connect

    Li, Y.; Xu, Z.

    1997-12-31

    This paper presents the coal slime slurry combustion technology in circulating fluidized bed (CFB) boilers. The technique is that the slurry-based flow from the concentrator in the coal washery plant directly feeds into the fluidized bed by pump for combustion after a simple filtration and enrichment to an approximate concentration of 50% of coal. The coal slime slurry can burn in a CFB boiler alone or jointly with coal refuse. The technique has been used in a 35 t/h (6MWe) CFB for power generation. The result shows that the combustion efficiency is over 96% and boiler thermal efficiency is over 77%. As compared with burning coal refuse alone, the thermal efficiency was improved by 3--4 percent. This technology is simple, easy to operate and reliable. It is an effective way to utilize coal slime slurry. It has a practical significance for saving coal resources and reducing environmental pollution near coal mine areas. As a clean coal technology, it will result in great social, environmental and economic benefits.

  18. Coal slurry combustion and technology. Volume 2

    SciTech Connect

    Not Available

    1983-01-01

    Volume II contains papers presented at the following sessions of the Coal Slurry Combustion and Technology Symposium: (1) bench-scale testing; (2) pilot testing; (3) combustion; and (4) rheology and characterization. Thirty-three papers have been processed for inclusion in the Energy Data Base. (ATT)

  19. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 16, January--March 1993

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-05-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the first quarter of 1993, the following technical progress was made: Reported results of drop tube furnace data analyses to determine devolatilization kinetics; reported the results from the re-analyzed pilot-scale ash deposits from the first nine feed coals and BCFs using a modified CCSEM technique; and prepared for upcoming tests of new BCFs being produced.

  20. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 13, April--June 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1992-09-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of unweathered Upper Freeport feed coal; published two technical papers at conferences; and prepared for upcoming tests of new BCFs being produced.

  1. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 15, October--December 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-03-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; re-analyzed the samples from the pilot-scale ash deposition tests of the first nine feed coals and BCFs using a modified CCSEM technique; updated the topical summary report; and prepared for upcoming tests of new BCFs being produced.

  2. TRACE METAL TRANSFORMATION MECHANISMS DURING COAL COMBUSTION

    EPA Science Inventory

    The article reviews mechanisms governing the fate of trace metals during coal combustion and presents new theoretical results that interpret existing data. Emphasis is on predicting the size-segregated speciation of trace metals in pulverized-coal-fired power plant effluents. Thi...

  3. TRACE METAL TRANSFORMATION MECHANISMS DURING COAL COMBUSTION

    EPA Science Inventory

    The article reviews mechanisms governing the fate of trace metals during coal combustion and presents new theoretical results that interpret existing data. mphasis is on predicting the size-segregated speciation of trace metals in pulverized-coal-fired power plant effluents. his ...

  4. Combustion of dense streams of coal particles

    SciTech Connect

    Annamalai, K.

    1992-04-14

    Research on coal combustion continued. Activities during November 29, 1991 to February 28, 1992 includes: Further analytical results on char array combustion and internal ignition of porous char; preliminary runs using a flat flame burner have been made and a blue flat flame has been obtained; a CID camera, EPIX frame grabber and software, Sony monitor and a 486 Computer to handle image processing frame by frame have been acquired; a new coal feeder has been constructed for feeding through the flat flame burner. Coal experiments have not yet been conducted. Coal samples from Penn State Coal Bank were also acquired for use in the experiments. They include bituminous and subbituminous coals of differing VM.

  5. Investigation of mineral transformation and ash deposition during staged combustion. Final report, October 1, 1993--September 30, 1997

    SciTech Connect

    Harb, J.N.

    1997-12-31

    The purpose of this report is to document a recently completed four-year study to examine the impact of low-NOx firing technologies on ash formation and deposition while firing pulverized coal. Low-NOx burners and staged combustion inhibit NOx formation by restricting the amount of oxygen available to form a fuel-rich zone in which nitrogen compounds are reduced to molecular nitrogen (N{sub 2}) rather than oxidized. Additional oxygen is provided downstream for complete combustion. Consequently, coal and mineral particles encounter different temperatures and oxygen concentrations when they are burned under low-NOx firing conditions than they do in conventionally-fired units. Two coals with distinctly different inorganic contents and ash characteristics were fired in a pilot-scale laboratory combustor under both conventional and staged combustion conditions. Ash and deposit samples were collected at various locations in the reactor and analyzed in order to assess the influence of staged combustion. This report is organized as follows. First, a background section provides the foundation needed in order to understand the motivation for and the results of the experimental program. The next section presents a description of the experimental apparatus and procedures, including the development the analytical methods critical to the study. Results of the analyses of coal, ash and deposit samples are then presented and discussed for each of the two coals. Finally, the report ends with a short summary and statement of conclusions.

  6. STRUCTURE-BASED PREDICTIVE MODEL FOR COAL CHAR COMBUSTION

    SciTech Connect

    CHRISTOPHER M. HADAD; JOSEPH M. CALO; ROBERT H. ESSENHIGH; ROBERT H. HURT

    1998-06-04

    During the past quarter of this project, significant progress continued was made on both major technical tasks. Progress was made at OSU on advancing the application of computational chemistry to oxidative attack on model polyaromatic hydrocarbons (PAHs) and graphitic structures. This work is directed at the application of quantitative ab initio molecular orbital theory to address the decomposition products and mechanisms of coal char reactivity. Previously, it was shown that the �hybrid� B3LYP method can be used to provide quantitative information concerning the stability of the corresponding radicals that arise by hydrogen atom abstraction from monocyclic aromatic rings. In the most recent quarter, these approaches have been extended to larger carbocyclic ring systems, such as coronene, in order to compare the properties of a large carbonaceous PAH to that of the smaller, monocyclic aromatic systems. It was concluded that, at least for bond dissociation energy considerations, the properties of the large PAHs can be modeled reasonably well by smaller systems. In addition to the preceding work, investigations were initiated on the interaction of selected radicals in the �radical pool� with the different types of aromatic structures. In particular, the different pathways for addition vs. abstraction to benzene and furan by H and OH radicals were examined. Thus far, the addition channel appears to be significantly favored over abstraction on both kinetic and thermochemical grounds. Experimental work at Brown University in support of the development of predictive structural models of coal char combustion was focused on elucidating the role of coal mineral matter impurities on reactivity. An �inverse� approach was used where a carbon material was doped with coal mineral matter. The carbon material was derived from a high carbon content fly ash (Fly Ash 23 from the Salem Basin Power Plant. The ash was obtained from Pittsburgh #8 coal (PSOC 1451). Doped

  7. Use potential of ash from circulating pressurized fluidized bed combustors using low-sulfur subbituminous coal

    SciTech Connect

    Bland, A.E.; Brown, T.H.; Georgiou, D.N.; Young, L.J.; Ashbaugh, M.B.; Wheeldon, J.

    1995-12-31

    The commercial introduction of pressurized fluidized bed combustion (PFBC) has spurred evaluation of ash management options for this technology. The unique operating characteristics of PFBC compared to atmospheric fluidized bed combustion (AFBC) units indicates that PFBC ash will exhibit unique chemical and physical characteristics, and hence, unique ash use opportunities. Western Research Institute (WRI) has initiated a study of the use properties of PFBC ashes involving both an assessment of the potential markets, as well as a technical feasibility study of specific use options. The market assessment is designed to address six applications including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) bricks and blocks, (5) synthetic aggregate, and (6) agricultural/soil amendment applications. Ashes from the Ahlstrom circulating PFBC pilot facility in Karhula, Finland, combusting western US low-sulfur subbituminous coal with limestone sorbent, were made available for the technical feasibility study. The technical feasibility study examined the use of PFBC ash in construction related applications, including its use as a supplemental cementing material in concrete, fills and embankments, soil stabilization, and synthetic aggregate production. In addition, testing was conducted to determine the technical feasibility of PFBC ash as a soil amendment for agriculture and reclamation applications.

  8. Cooperative research on the combustion characteristics of cofired desulfurized Illinois coal and char with natural gas

    SciTech Connect

    Buckius, R.O.

    1991-01-01

    Previous studies at UIUC have shown that natural gas co-firing with coal has the effect of sulfur retention in the ash, and researchers have suggested that co-firing could reduce ash deposition problems. This project will study (1) the overall sulfur retention as a function of combustion conditions (temperature, coal type, residence time, etc.), (2) the effects of types of sulfur species and sulfur transformations (pyrite, organic, sulphates, etc.) on sulfur retention, and (3) the transformation of ash constituents important to fouling (iron, magnesium, potassium, etc.). The Drop Tube Furnace Facility (DTFF) is to be used for this study.

  9. Combustion and fuel characterization of coal-water fuels

    SciTech Connect

    Beal, H.R.; Gralton, G.W.; Gronauer, T.W.; Liljedahl, G.N.; Love, B.F.

    1987-06-01

    Activities conducted under this contract include studies on the combustion and fireside behavior of numerous coal-water fuels (CWFs). The work has been broken down into the following areas: Task 1 -- Selection of Candidate Fuels; Task 2 -- Bench Scale Tests; Task 3 -- CWF Preparation and Supply; Task 4 -- Combustion Characterization; Task 5 -- Ash Deposition and Performance Testing; Task 6 -- Commercial Applications. This report covers Task 6, the study of commercial applications of CWFs as related to the technical and economic aspects of the conversion of existing boilers and heaters to CWF firing. This work involves the analysis of seven units of various sizes and configurations firing several selected CWFs. Three utility boilers, two industrial boilers, and two process heater designs are included. Each of the units was considered with four primary selected CWFs. A fifth fuel was considered for one of the utility units. A sixth fuel, a microfine grind CWF, was evaluated on two utility units and one industrial unit. The particular fuels were chosen with the objective of examining the effects of coal source, ash level, ash properties, and beneficiation on the CWF performance and economics of the seven units. 10 refs., 81 figs., 80 tabs.

  10. The secondary release of mercury in coal fly ash-based flue-gas mercury removal technology.

    PubMed

    He, Jingfeng; Duan, Chenlong; Lei, Mingzhe; Zhu, Xuemei

    2016-01-01

    The secondary release of mercury from coal fly ash is a negative by-product from coal-fired power plants, and requires effective control to reduce environmental pollution. Analysing particle size distribution and composition of the coal fly ash produced by different mercury removing technologies indicates that the particles are generally less than 0.5 mm in size and are composed mainly of SiO2, Al2O3, and Fe2O3. The relationships between mercury concentration in the coal fly ash, its particle size, and loss of ignition were studied using different mercury removing approaches. The research indicates that the coal fly ash's mercury levels are significantly higher after injecting activated carbon or brominating activated carbon when compared to regular cooperating-pollution control technology. This is particularly true for particle size ranges of >0.125, 0.075-0.125, and 0.05-0.075 mm. Leaching experiments revealed the secondary release of mercury in discarded coal fly ash. The concentration of mercury in the coal fly ash increases as the quantity of injecting activated carbon or brominating activated carbon increases. The leached concentrations of mercury increase as the particle size of the coal fly ash increases. Therefore, the secondary release of mercury can be controlled by adding suitable activated carbon or brominating activated carbon when disposing of coal fly ash. Adding CaBr2 before coal combustion in the boiler also helps control the secondary release of mercury, by increasing the Hg(2+) concentration in the leachate. This work provides a theoretical foundation for controlling and removing mercury in coal fly ash disposal. PMID:26121324

  11. TOXIC SUBSTANCES FROM COAL COMBUSTION A COMPREHENSIVE ASSESSMENT

    SciTech Connect

    A KOLKER; AF SAROFIM; CA PALMER; FE HUGGINS; GP HUFFMAN; J LIGHTY; JJ HELBLE; JOL WENDT; MR AMES; N YAP; R FINKELMAN; R. MAMANI-PACO; SJ MROCZKOWSKY; T PANAGIOTOU; W SEAMES

    1999-01-28

    The technical objectives of this project are: (a) To identify the effect of the mode-of-occurrence of toxic elements in coal on the partitioning of these elements among vapor, submicron fume, and fly ash during the combustion of pulverized coal, (b) To identify the mechanisms governing the post-vaporization interaction of toxic elements and major minerals or unburnt char, (c) To determine the effect of combustion environment (i.e., fuel rich or fuel lean) on the partitioning of trace elements among vapor, submicron fume, and fly ash during the combustion of pulverized coal, (d) To model the partitioning of toxic elements among various chemical species in the vapor phase and between the vapor phase and complex aluminosilicate melts, (e) To develop the new Toxics Partitioning Engineering Model (ToPEM), applicable to all combustion conditions including new fuels and coal blends, low-NO{sub x} combustion systems, and new power generation plants. A description of the work plan for accomplishing these objectives is presented in Section 2.1 of this report. The work discussed in this report covers the reporting period from 1 October 1998 to 31 December 1998. During this quarter, basic coal testing at USGS was completed. Total sulfur contents range from 0.43 wt-% in the Wyodak to 2.68 wt-% in the Ohio sample. In the North Dakota and Ohio samples, about half of the total sulfur is pyritic and half is organic. The North Dakota sample also contains a minor amount of sulfate, consistent with the presence of barite in this sample. In the Wyodak sample, the majority of the sulfur is organic. Preliminary mineralogy of the three Phase II coals was determined by SEM/EDX. The Ohio coal contains all of the five most common major phases: quartz, illitic clay, kaolinitic clay, pyrite and calcite. Based on this preliminary work, the North Dakota sample appears to lack both kaolinite and calcite, and the Wyodak sample appears to lack calcite. Subsequent SEM work will attempt to reconfirm

  12. Energy recycling by co-combustion of coal and recovered paint solids from automobile paint operations

    SciTech Connect

    Achariya Suriyawong; Rogan Magee; Ken Peebles; Pratim Biswas

    2009-05-15

    This paper presents the results of an experimental study of particulate emission and the fate of 13 trace elements (arsenic (As), barium (Ba), cadmium (Cd), chromium (Cr), copper (Cu), cobalt (Co), manganese (Mn), molybdenum (Mo), nickel (Ni), lead (Pb), mercury (Hg), vanadium (V), and zinc (Zn)) during combustion tests of recovered paint solids (RPS) and coal. The emissions from combustions of coal or RPS alone were compared with those of co-combustion of RPS with subbituminous coal. The distribution/partitioning of these toxic elements between a coarse-mode ash (particle diameter (d{sub p}) > 0.5 {mu}m), a submicrometer-mode ash (d{sub p} < 0.5 {mu}m), and flue gases was also evaluated. Submicrometer particles generated by combustion of RPS alone were lower in concentration and smaller in size than that from combustion of coal. However, co-combustion of RPS and coal increased the formation of submicrometer-sized particles because of the higher reducing environment in the vicinity of burning particles and the higher volatile chlorine species. Hg was completely volatilized in all cases; however, the fraction in the oxidized state increased with co-combustion. Most trace elements, except Zn, were retained in ash during combustion of RPS alone. Mo was mostly retained in all samples. The behavior of elements, except Mn and Mo, varied depending on the fuel samples. As, Ba, Cr, Co, Cu, and Pb were vaporized to a greater extent from cocombustion of RPS and coal than from combustion of either fuel. Evidence of the enrichment of certain toxic elements in submicrometer particles has also been observed for As, Cd, Cr, Cu, and Ni during co-combustion. 27 refs., 6 figs., 5 tabs.

  13. NOx, FINE PARTICLE AND TOXIC METAL EMISSIONS FROM THE COMBUSTION OF SEWAGE SLUDGE/COAL MIXTURES: A SYSTEMATIC ASSESSMENT

    SciTech Connect

    Jost O.L. Wendt

    2003-01-31

    This research project focuses on pollutants from the combustion of mixtures of dried municipal sewage sludge (MSS) and coal. The objective is to determine the relationship between (1) fraction sludge in the sludge/coal mixture, and (2) combustion conditions on (a) NOx concentrations in the exhaust, (b) the size segregated fine and ultra-fine particle composition in the exhaust, and (c) the partitioning of toxic metals between vapor and condenses phases, within the process. The proposed study will be conducted in concert with an existing ongoing research on toxic metal partitioning mechanisms for very well characterized pulverized coals alone. Both high NOx and low NOx combustion conditions will be investigated (unstaged and staged combustion). Tradeoffs between CO{sub 2} control, NO{sub x} control, and inorganic fine particle and toxic metal emissions will be determined. Previous research results have demonstrated that the inhalation of coal/MSS ash particles cause an increase in lung permeability than coal ash particles alone. Elemental analysis of the coal/MSS ash particles showed that Zn was more abundant in these ash particles than the ash particles of coal ash alone.

  14. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 11, October--December 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1992-03-01

    The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of beneficiated coal-based fuels (BCFs) influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors perform parts of the test work are the Massachusetts Institute of Technology Physical Science, Inc. Technology Company and the University of North Dakota Energy and Environmental Research Center. Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFs, and two conventionally cleaned coals for full-scale tests. Approximately nine BCFs will be in dry ultra fine coal (DUC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements. During the third quarter of 1991, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of three Freeport Pittsburgh 8 fuels; conducted pilot-scale combustion and ash deposition tests of a fresh batch of Upper Freeport parent coal in the CE fireside Performance Test Facility; and completed editing of the fourth quarterly report and sent it to the publishing office.

  15. Assessment of groundwater quality impacts due to use of coal combustion byproducts to control subsidence from underground mines.

    PubMed

    Singh, G; Paul, B C

    2001-06-01

    Coal combustion byproducts are to be placed in an underground coal mine to control subsidence. The materials were characterized to determine potential groundwater impacts. No problems were found with respect to heavy or toxic metals. Coal combustion byproduct leachates are high in dissolved solids and sulfates. Chloride and boron from fly ash may also leach in initially high concentrations. Because the demonstration site is located beneath deep tight brine-bearing aquifers, no problems are anticipated at the demonstration site. PMID:11485225

  16. JV Task 120 - Coal Ash Resources Research Consortium Research

    SciTech Connect

    Debra Pflughoeft-Hassett; Loreal Heebink; David Hassett; Bruce Dockter; Kurt Eylands; Tera Buckley; Erick Zacher

    2009-03-28

    The Coal Ash Resources Research Consortium{reg_sign} (CARRC{reg_sign}, pronounced 'cars') is the core coal combustion product (CCP) research group at the Energy & Environmental Research Center (EERC). CARRC focuses on performing fundamental and applied scientific and engineering research emphasizing the environmentally safe, economical use of CCPs. CARRC member organizations, which include utilities and marketers, are key to developing industry-driven research in the area of CCP utilization and ensuring its successful application. The U.S. Department of Energy is a partner in CARRC through the EERC Jointly Sponsored Research Program, which provides matching funds for industrial member contributions and facilitates an increased level of effort in CARRC. CARRC tasks were designed to provide information on CCP performance, including environmental performance, engineering performance, favorable economics, and improved life cycle of products and projects. CARRC technical research tasks are developed based on member input and prioritization. CARRC special projects are developed with members and nonmembers to provide similar information and to support activities, including the assembly and interpretation of data, support for standards development and technology transfer, and facilitating product development and testing. CARRC activities from 2007 to 2009 included a range of research tasks, with primary work performed in laboratory tasks developed to answer specific questions or evaluate important fundamental properties of CCPs. The tasks were included in four categories: (1) Environmental Evaluations of CCPs; (2) Evaluation of Impacts on CCPs from Emission Controls; (3) Construction and Product-Related Activities; and (4) Technology Transfer and Maintenance Tasks. All tasks are designed to work toward achieving the CARRC overall goal and supporting objectives. The various tasks are coordinated in order to provide broad and useful technical data for CARRC members. Special

  17. Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: a synoptic view.

    PubMed

    Kronbauer, Marcio A; Izquierdo, Maria; Dai, Shifeng; Waanders, Frans B; Wagner, Nicola J; Mastalerz, Maria; Hower, James C; Oliveira, Marcos L S; Taffarel, Silvio R; Bizani, Delmar; Silva, Luis F O

    2013-07-01

    The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO₃ versus Al₂O₃ determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates. PMID:23584038

  18. Health impacts of domestic coal combustion

    SciTech Connect

    Finkelman, R.B.

    1999-07-01

    The US Environmental Protection Agency (EPA) has concluded that, with the possible exception of mercury, there is no compelling evidence to indicate that emissions from coal-burning electric utility generators cause human health problems. The absence of detectable health problems is in part due to the fact that the coals burned in the US generally contain low to modest concentrations of potentially toxic trace elements and that many coal-burning utilities employ sophisticated pollution control systems that efficiently reduce the emissions of hazardous elements. This is not so in many developing countries, especially in homes where coal is used for heating and cooking. Domestic use of coal can present serious human health problems because the coals are generally mined locally with little regard to their composition and the coals are commonly burned in poorly vented or unvented stoves directly exposing residents to the emissions. In China alone several hundred million people commonly burn raw coal in unvented stoves that permeate their homes with high levels of toxic metals and organic compounds. At least 3,000 people in Guizhou Province in southwest China are suffering from severe arsenic poisoning. The primary source of the arsenic appears to be consumption of chili peppers dried over fires fueled with high-arsenic coal. Coal's in the region contain up to 35,000 ppm arsenic. Chili peppers dried over these high-arsenic coal fires absorb 500 ppm arsenic on average. More than 10 million people in Guizhou Province and surrounding areas suffer from dental and skeletal fluorosis. The excess fluorine is due to eating corn dried over burning briquettes made from high-fluorine coals and high-fluoring clay binders. Polycyclic aromatic hydrocarbons formed during coal combustion are believed to cause or contribute to the high incidence of esophageal and lung cancers in parts of China. Domestic coal combustion has also caused selenium poisoning and possibly mercury poisoning

  19. Selenium And Arsenic Speciation in Fly Ash From Full-Scale Coal-Burning Utility Plants

    SciTech Connect

    Huggins, F.E.; Senior, C.L.; Chu, P.; Ladwig, K.; Huffman, G.P.; /Kentucky U. /Reaction Engin. Int. /Elect. Power Res. Inst., Palo Alto

    2007-07-09

    X-ray absorption fine structure spectroscopy has been used to determine directly the oxidation states and speciation of selenium and arsenic in 10 fly ash samples collected from full-scale utility plants. Such information is needed to assess the health risk posed by these elements in fly ash and to understand their behavior during combustion and in fly ash disposal options, such as sequestration in tailings ponds. Selenium is found predominantly as Se(IV) in selenite (SeO{sub 3}{sup 2-}) species, whereas arsenic is found predominantly as As(V) in arsenate (AsO{sub 4}{sup 3-}) species. Two distinct types of selenite and arsenate spectra were observed depending upon whether the fly ash was derived from eastern U.S. bituminous (Fe-rich) coals or from western subbituminous or lignite (Ca-rich) coals. Similar spectral details were observed for both arsenic and selenium in the two different types of fly ash, suggesting that the post-combustion behavior and capture of both of these elements are likely controlled by the same dominant element or phase in each type of fly ash.

  20. Combustion characterization of the blend of plant coal and recovered coal fines. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Singh, S.; Scaroni, A.; Miller, B.; Choudhry, V.

    1992-12-31

    The overall objective of this proposed research program was to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. During this study, one plant coal and three blend samples were prepared as 100% plant coal, 90% plant coal/10% fines, 85% plant coal/15% fines, and 80% plant coal /20% fines with a particle size distribution of 70% passing through {minus}200 mesh size. The plant coal and recovered coal fines were obtained from the Randolph Preparation Plant of Peabody Coal Co., Marissa, IL. These samples` combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace was used mainly to measure the emissions and ash deposition study, while the drop tube furnace was used to determine burning profile, combustion efficiency, etc. The burning profile of the plant coal and the three blends was determined in a thermogravimetric analyzer. Results indicated slower burning of the blends due to low volatile matter and oxidized coal particles. Combustion emissions of these samples were determined in the down-fired combustor, while relative ignition temperatures were determined in the drop tube furnace. Chemical composition of ashes were analyzed to establish a correlation with their respective ash fusion temperatures. Overall study of these samples suggested that the blended samples had combustion properties similar to the original plant coal. In other words, flames were stable under identical firing rates of approximately 200,000 Btu`s/hr and 25% excess air. CO, NO{sub x}, and SO{sub x}, were similar to each other and within the experimental error. Combustion efficiency of 99{sup +}% was achievable. Ash chemical analysis of each sample revealed that slagging and fouling should not be different from each other.

  1. CFB evaluation of high-ash Ukrainian anthracite coal

    SciTech Connect

    Perna, M.A.; Fuller, T.A.; Reuther, J.; Belin, F.; Maryamchik, M.; Maystrenko, A.

    1996-12-31

    High-ash Ukrainian anthracite coal (called schtib) was evaluated to determine its impact on design for commercial-scale circulating fluidized bed (CFB) boilers. The project was performed to support the US/Ukraine Clean Coal Task Force efforts to upgrade Ukraine`s coal-fired power plants. The project was sponsored by the US Agency for International Development (USAID) through the US Department of Energy, Pittsburgh Energy Technology Center (DOE-PETC). The test work was performed at the Institute of Energy Savings Problems (IESP) in Kiev, Ukraine and at the Babcock and Wilcox (B and W) Research Center in Alliance, Ohio. Parametric tests were performed on small-scale and pilot-scale CFB facilities to examine the effects of operating parameters and fuel particle size distribution on combustion and emissions performance. Test results indicate that with fuel crushed to minus 1/8 inches and an average operating temperature of 1,650 F, stable combustion without support fuel and low unburned carbon loss (<3%) can be achieved within a 50--100% load range. Gaseous emissions of sulfur dioxide were successfully controlled to about 90% sulfur removal by adding sorbent at a Ca/S ratio of about 1.9. Nitrogen oxide and carbon monoxide emissions were maintained below 0.24 lbs/MBtu and 0.18 lbs/MBtu, respectively during the tests. The test results indicated that B and W`s CFB boilers can be used to fire schtib in an efficient and environmentally acceptable manner and provided input for the refinement of the CFB design for this fuel CFB boilers of 60 Mwe and 200 Mwe capacity for repowering of Ukrainian power plants are being jointly developed by B and W and Ukrainian organizations.

  2. Multitechnique multielemental analysis of coal and fly ash

    SciTech Connect

    Nadkarni, R.A.

    1980-05-01

    The coal sample is first ashed with high temperature ashing or with RF plasma low temperature ashing. The coal ash or fly ash can be analyzed for major ash elements by fusing with lithium tetraborate in an automatic fusion device, the Claisse Fluxer. The ash samples are also dissolved in a Parr bomb in a mixture of aqua regia and HF. Subsequently, the solutions are analyzed for eight major (Al, Ca, Fe, K, Mg, Na, Si, and Ti) and 20 trace elements (As, B, Ba, Be, Cd, Co, Cr, Cu, Li, Mn, Mo, Ni, P, Pb, Sb, Se, Sr, U, V, and Zn) by inductively coupled plasma emission spectroscopy. Mercury in coal and fly ash is determined on a separate aliquot by the cold vapor atomic absorption technique. Fluorine and chlorine in the samples are determined by fusing with Na/sub 2/CO/sub 3/ and Eschka mixture, respectively, and then measuring the two ions in solution with specific ion electrodes. Oxygen in the samples can be determined rapidly and nondestructively by 14-MeV neutron activation analysis. These methods have been tested by analyzing several NBS coal and fly ash standards with good accuracy and reproducibility. 10 tables.

  3. MHD generator performance comparisons between coal + ash firing. [Coal versus fuel oil with ashes added

    SciTech Connect

    Petty, S.; Enos, G.; Kessler, R.; Swallom, D.

    1983-08-01

    A two-stage slagging coal combustor developed by TRW Corporation, was successfully integrated with an MHD generator developed by the Avco Corporation, when the two companies cooperated in an operational demonstration of a coal fired MHD power train under the sponsorship of DOE. The experimental components, rated at a nominal 20 MW thermal input, are the engineering prototypes of 50 MW /SUB th/ hardware to be supplied by the contractors to the recently commissioned Component Development and Integration Facility (CDIF), a federal MHD test site in Butte, Montana. A second series of tests was conducted in which the same channel and operating parameters were employed with an oil-fired ash-injected combustor (AIC) to provide performance comparisons. The only significant performance variation uncovered in the comparison tests was attributable to a non-optimum method and location for seed injection in the coal-fired combustor. The corrective measures are deemed to be relatively straightforward.

  4. Evidence for Coal Ash Ponds Leaking in the Southeastern United States.

    PubMed

    Harkness, Jennifer S; Sulkin, Barry; Vengosh, Avner

    2016-06-21

    Coal combustion residuals (CCRs), the largest industrial waste in the United States, are mainly stored in surface impoundments and landfills. Here, we examine the geochemistry of seeps and surface water from seven sites and shallow groundwater from 15 sites in five states (Tennessee, Kentucky, Georgia, Virginia, and North Carolina) to evaluate possible leaking from coal ash ponds. The assessment for groundwater impacts at the 14 sites in North Carolina was based on state-archived monitoring well data. Boron and strontium exceeded background values of 100 and 150 μg/L, respectively, at all sites, and the high concentrations were associated with low δ(11)B (-9‰ to +8‰) and radiogenic (87)Sr/(86)Sr (0.7070 to 0.7120) isotopic fingerprints that are characteristic of coal ash at all but one site. Concentrations of CCR contaminants, including SO4, Ca, Mn, Fe, Se, As, Mo, and V above background levels, were also identified at all sites, but contamination levels above drinking water and ecological standards were observed in 10 out of 24 samples of impacted surface water. Out of 165 monitoring wells, 65 were impacted with high B levels and 49 had high CCR-contaminant levels. Distinct isotope fingerprints, combined with elevated levels of CCR tracers, provide strong evidence for the leaking of coal ash ponds to adjacent surface water and shallow groundwater. Given the large number of coal ash impoundments throughout the United States, the systematic evidence for leaking of coal ash ponds shown in this study highlights potential environmental risks from unlined coal ash ponds. PMID:27286270

  5. Pilot Demonstration of Technology fo the Production of High Value Materials from the Ultra-Fine (PM 2.5) Fraction of Coal Combustion Ash

    SciTech Connect

    T.L. Robl; J.G. Groppo; K.R. Henke

    2005-06-27

    Work on the project primarily focused on the design and testing of different hydraulic classifier configurations. A four cell, open channel, cross flow classifier with and without weirs separating the cells was evaluated. Drawbacks to this configuration included thick sediment compression zones and relatively low throughput. The configuration was redesigned with inclined lamellae plates, to increase sedimentation area and decreased sediment compression zone thickness. This configuration resulted in greater throughput for any given product grade and enhanced product recovery. A digital model of a hydraulic classifier was also constructed based upon Stokes law and the configurations of the tests units. When calibrated with the size of the ash used in the tests, it produced a reasonable approximation of the size, yield and recovery of the actual product. The digital model will be useful to generate test data, at least on a relative basis, of conditions that are hard to generate in the laboratory or at larger scale. Test work on the dispersant adsorption capacity, settling tests and leaching test were also conducted on materials collected from the Coleman power station pond.

  6. TOXIC SUBSTANCES FROM COAL COMBUSTION: A COMPREHENSIVE ASSESSMENT

    SciTech Connect

    C.L. Senior; T. Panagiotou; J.O.L. Wendt; W. Seames; F.E. Huggins; G.P Huffman; N. Yap; M.R. Ames; I.Olmez; T. Zeng; A.F. Sarofim; A. Kolker; R. Finkelman; J.J. Helble

    1998-07-16

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, the Massachusetts Institute of Technology (MIT), the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (W) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NO{sub x} combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from the submission of the draft Phase 1 Final Report through the end of June, 1998. During this period two of the three Phase 2 coals were procured and pulverized samples were distributed to team members. Analysis of Phase 1 X-Ray Absorption Fine Structure (XAFS) data, particularly of mercury in sorbent samples, continued. An improved method for identifying mercury compounds on sorbents was developed, leading to a clearer understanding of forms of mercury in char and sorbents exposed to flue gas. Additional analysis of Phase 1 large scale combustion data was performed to investigate mechanistic information related to the fate of the radionuclides Cs, Th, and Co. Modeling work for this period was focused on building and testing a sub-model for vaporization

  7. Investigation of mineral transformations and ash deposition during staged combustion. Quarterly technical progress report, July 1, 1995-- September 30, 1995

    SciTech Connect

    Harb, J.N.

    1995-12-31

    Progress during the eighth quarter of a three-year study was made in three task areas: (1) analysis of coals; (3) parametric testing of the target coals, and (4) analysis of samples from the combustion tests. Routines for automated analysis of coal and mineral associations were completed and are now functional on our new ISIS system. Work on data processing which led to the development of a new means of interpreting composition information from the SEM was also completed during the quarter. This work is expected to yield substantial benefits in understanding the ash transformations during combustion. Several additional ash and deposit samples were collected this quarter. Deposition results have been explained qualitatively and samples has been mounted for quantitative analysis. A detailed characterization of mixing and coalescence was performed during the quarter. Results indicate that combustion under stage conditions does not change the chemistry of the final ash produced. Specifically, both iron and potassium distributions in long residence time ashes did not change as a function of combustion conditions. Some differences were observed in the potassium distribution at shorter residence times. There was also a difference in the size distribution of particles formed during staged combustion. The nature and significance of these differences are still under investigation.

  8. Sample collection and preparation methods affecting mutagenicity and cytotoxicity of coal fly ash

    SciTech Connect

    Mumford, J.; Lewtas, J.

    1983-07-01

    Reports by several investigators describing the biological activity of coal fly ash have presented a variety of results which in some cases are conflicting. The biological activity of coal fly ash may differ because of one or more of the following factors: (1) the samples studied were from different sources; (2) the samples were prepared for bioassay differently; (3) the sampling method differed, and, therefore, collected samples were different in chemical or physical properties which affect the biological activity. Several variables involved in coal fly ash studies -- source, sample collection land preparation methods, bioassay method -- are undoubtedly responsible for the diversity of biological effects observed. The objectives of this study were to examine the sample preparation and collection factors which may affect the observed biological activity caused by coal fly ash and to evaluate the mutagenicity and cytotoxicity of fluidized-bed combustion (FBC) fly ash from experimental and commercial units. The bioassays used in this study were the Ames Salmonella plate incorporation test for mutagenicity and the rabbit alveolar macrophage (RAM) system for cytotoxicity.

  9. 2. EAST SIDE; COAL ASH FROM BOILERS WAS BLOWN INTO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. EAST SIDE; COAL ASH FROM BOILERS WAS BLOWN INTO TANK AT RIGHT, THEN DROPPED INTO RAIL CARS FOR REMOVAL - Rath Packing Company, Boiler Room, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  10. Fluidized bed combustion of low-grade coal and wastes: Research and development

    SciTech Connect

    Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Vinogradov, L.M.; Dobkin, S.M.; Telegin, E.M.

    1994-12-31

    Experimental studies were carried out to investigate devolatilization of fuel as single spherical particles of wood, hydrolytic lignin, leather sewage sludge and Belarussian brown coals in a fluidized bed of sand. It is found that the devolatilization process depends on moisture and ash contents in fuel and on the external heat and mass transfer rate. The char combustion occurs largely in the intermediate region. Kinetic parameters of the devolatilization and char combustion are obtained. A low-capacity fluidized bed boiler suitable for combustion of coal and different wastes is described.

  11. Coal Ash Corrosion Resistant Materials Testing

    SciTech Connect

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  12. Element associations in ash from waste combustion in fluidized bed

    SciTech Connect

    Karlfeldt Fedje, K.; Rauch, S.; Cho, P.; Steenari, B.-M.

    2010-07-15

    The incineration of MSW in fluidized beds is a commonly applied waste management practice. The composition of the ashes produced in a fluidized bed boiler has important environmental implications as potentially toxic trace elements may be associated with ash particles and it is therefore essential to determine the mechanisms controlling the association of trace elements to ash particles, including the role of major element composition. The research presented here uses micro-analytical techniques to study the distribution of major and trace elements and determine the importance of affinity-based binding mechanisms in separate cyclone ash particles from MSW combustion. Particle size and the occurrence of Ca and Fe were found to be important factors for the binding of trace elements to ash particles, but the binding largely depends on random associations based on the presence of a particle when trace elements condensate in the flue gas.

  13. Assessment of the radiological impact of coal utilization. II. Radionuclides in western coal ash

    SciTech Connect

    Styron, C.E.; Bishop, C.T.; Casella, V.R.; Jenkins, P.H.; Yanko, W.H.

    1981-04-03

    A project has been initiated at Mound Facility specifically to evaluate the potential radiological impact of coal utilization. Phase I of the project included a survey of western US coal mines and an assessment of emissions from a power plant burning Western coal. Concentrations of uranium in coal from operating Western mines were slightly below the national average and roughly comparable to Eastern coal. Environmental deposition of radionuclides from stack emissions over a 20-year accumulation at a power plant burning Western coal was estimated to be 0.1 to 1.0% of measured background. Phase II of the project, the subject of the present report, has involved an interlaboratory comparison of results of radioanalytical procedures, determining partitioning coefficients for radionuclides in bottom ash and fly ash, and an assessment of the potential for migration of radionuclides from ash disposal sites. Results from the various laboratories for uranium-238, uranium-234, thorium-230, radium-226, polonium-210, thorium-232, thorium-228, and uranium-235 were generally in very good agreement. However, values for lead-210 in coal varied widely. Essentially all the nonvolatile radionuclides (uranium, radium, and thorium) from feed coal were accounted for in fly ash and bottom ash. However, 20 to 50% of the volatile radionuclides (lead and polonium) from subbituminous and lignitic coals could not be accounted for in ash, and it is assumed that this fraction exits via the stack. At the power plant burning bituminous coal, essentially all the lead and most of the polonium remained with the ash.

  14. Combustion of sponge iron plant wastes -- Char and fly ash in FBC boilers

    SciTech Connect

    Rajavel, M.; Muthukrishnan, M.; Banerjee, M.; Natarajan, R.

    1997-12-31

    Coal based sponge iron plants generate large quantity of waste materials in the form of kiln char and fly ash. This material has a very little fuel value owing to the fact that it contains a large percentage of ash and it is almost free from volatiles. Added to this, wide size range of the kiln rejects makes it practically impossible to burn in conventional firing. However, it is realized that the overall economy of the sponge iron plant is likely to be greatly enhanced if the char, the fly ash and a considerable quantity of coal fines, separated in the coal preparation plant, can be utilized. The only possible way to gainfully use these fuels is by fluidized bed combustion. Extensive tests were conducted with these fuels in bubbling fluidized bed combustion test facilities at BHEL, Tiruchirapalli, India. The presentation highlights the experience gained with the above waste fuels in BHEL test facilities and discusses the findings which were subsequently used to design large size FBC boilers.

  15. Coal Fly Ash Ceramics: Preparation, Characterization, and Use in the Hydrolysis of Sucrose

    PubMed Central

    dos Santos, Ricardo Pires; Martins, Jorge; Gadelha, Carlos; Cavada, Benildo; Albertini, Alessandro Victor; Arruda, Francisco; Vasconcelos, Mayron; Teixeira, Edson; Alves, Francisca; Lima Filho, José; Freire, Valder

    2014-01-01

    Coal ash is a byproduct of mineral coal combustion in thermal power plants. This residue is responsible for many environmental problems because it pollutes soil, water, and air. Thus, it is important to find ways to reuse it. In this study, coal fly ash, obtained from the Presidente Médici Thermal Power Plant, was utilized in the preparation of ceramic supports for the immobilization of the enzyme invertase and subsequent hydrolysis of sucrose. Coal fly ash supports were prepared at several compaction pressures (63.66–318.30 MPa) and sintered at 1200°C for 4 h. Mineralogical composition (by X-ray diffraction) and surface area were studied. The ceramic prepared with 318.30 MPa presented the highest surface area (35 m2/g) and amount of immobilized enzyme per g of support (76.6 mg/g). In assays involving sucrose inversion, it showed a high degree of hydrolysis (around 81%) even after nine reuses and 30 days' storage. Therefore, coal fly ash ceramics were demonstrated to be a promising biotechnological alternative as an immobilization support for the hydrolysis of sucrose. PMID:25110726

  16. Mutagenicity of coal fly ash: a new bioassay for mutagenic potential in a particle feeding ciliate

    SciTech Connect

    Smith-Sonneborn, J.; Fisher, G.L.; Palizzi, R.A.; Herr, C.

    1981-01-01

    The use of the established mutagenesis assay in Paramecium as a prescreen for hazardous environmental particles is described. Since these protozoans ingest particles of the size respired by animals and man, the biological effects of the respirable fraction of fly ash particles were monitored in particle-feeding eukaryotic cells. Fly ash from coal combustion was utilized for these studies and was found to be mutagenic. The effects of physical and chemical treatment of the particle mutagenicity provided evidence for both heat-stable, heat-labile and acid extractable mutagenic agents.

  17. Coal combustion aerothermochemistry research. Final report

    SciTech Connect

    Witte, A.B.; Gat, N.; Denison, M.R.; Cohen, L.M.

    1980-12-15

    On the basis of extensive aerothermochemistry analyses, laboratory investigations, and combustor tests, significant headway has been made toward improving the understanding of combustion phenomena and scaling of high swirl pulverized coal combustors. A special attempt has been made to address the gap between scientific data available on combustion and hardware design and scaling needs. Both experimental and theoretical investigations were conducted to improve the predictive capability of combustor scaling laws. The scaling laws derived apply to volume and wall burning of pulverized coal in a slagging high-swirl combustor. They incorporate the findings of this investigation as follows: laser pyrolysis of coal at 10/sup 6/ K/sec and 2500K; effect of coal particle shape on aerodynamic drag and combustion; effect of swirl on heat transfer; coal burnout and slag capture for 20 MW/sub T/ combustor tests for fine and coarse coals; burning particle trajectories and slag capture; particle size and aerodynamic size; volatilization extent and burnout fraction; and preheat level. As a result of this work, the following has been gained: an increased understanding of basic burning mechanisms in high-swirl combustors and an improved model for predicting combustor performance which is intended to impact hardware design and scaling in the near term.

  18. Fly ash of mineral coal as ceramic tiles raw material.

    PubMed

    Zimmer, A; Bergmann, C P

    2007-01-01

    The aim of this work was to evaluate the use of mineral coal fly ash as a raw material in the production of ceramic tiles. The samples of fly ash came from Capivari de Baixo, a city situated in the Brazilian Federal State of Santa Catarina. The fly ash and the raw materials were characterized regarding their physical chemical properties, and, based on these results; batches containing fly ash and typical raw materials for ceramic tiles were prepared. The fly ash content in the batches varied between 20 and 80 wt%. Specimens were molded using a uniaxial hydraulic press and were fired. All batches containing ash up to 60 wt% present adequate properties to be classified as several kinds of products in the ISO 13006 standard () regarding its different absorption groups (pressed). The results obtained indicate that fly ash, when mixed with traditional raw materials, has the necessary requirements to be used as a raw material for production of ceramic tiles. PMID:16540298

  19. Land application uses of pressurized fluidized-bed combustion (PFBC) ash

    SciTech Connect

    Dick, W.A.; Wolfe, W.

    1993-06-01

    Dry alkaline flue gas desulfurization by-products (dry lime and limestone FGD scrubber ashes) including the American Electric Power (AEP) Tidd PFBC bed and cyclone ash, are being evaluated for beneficial uses via land application for agriculture, mine reclamation, and soil stabilization in a 5 year study that began December, 1990. A 1989 Battelle Memorial Institute report had recommended that the highest priority in stimulating reuse of FGD by-products was the sponsoring of in-field research of coal combustion products generated from high sulfur midwestern coals to (a) better understand and quantify the leach rate, fate and transport of sulfates and trace metals and (b) demonstrate the level of protection necessary to build public acceptance of land-based reuses.

  20. Chemical composition and some trace element contents in coals and coal ash from Tamnava-Zapadno Polje Coal Field, Serbia

    SciTech Connect

    Vukasinovic-Pesic, V.; Rajakovic, L.J.

    2009-07-01

    The chemical compositions and trace element contents (Zn, Cu, Co, Cr, Ni, Pb, Cd, As, B, Hg, Sr, Se, Be, Ba, Mn, Th, V, U) in coal and coal ash samples from Tamnava-Zapadno Polje coal field in Serbia were studied. The coal from this field belongs to lignite. This high volatility coal has high moisture and low S contents, moderate ash yield, and high calorific value. The coal ash is abundant in alumosilicates. Many trace elements such as Ni > Cd > Cr > B > As > Cu > Co > Pb > V > Zn > Mn in the coal and Ni > Cr > As > B > Cu > Co = Pb > V > Zn > Mn in the coal ash are enriched in comparison with Clarke concentrations.

  1. The effect of low-NO{sub x} combustion on residual carbon in fly ash and its adsorption capacity for air entrainment admixtures in concrete

    SciTech Connect

    Pedersen, K.H.; Jensen, A.D.; Dam-Johansen, K.

    2010-02-15

    Fly ash from pulverized coal combustion contains residual carbon that can adsorb the air-entraining admixtures (AEAs) added to control the air entrainment in concrete. This is a problem that has increased by the implementation of low-NO{sub x} combustion technologies. In this work, pulverized fuel has been combusted in an entrained flow reactor to test the impact of changes in operating conditions and fuel type on the AEA adsorption of ash and NO{sub x} formation. Increased oxidizing conditions, obtained by improved fuel-air mixing or higher excess air, decreased the AEA requirements of the produced ash by up to a factor of 25. This was due to a lower carbon content in the ash and a lower specific AEA adsorptivity of the carbon. The latter was suggested to be caused by changes in the adsorption properties of the unburned char and a decreased formation of soot, which was found to have a large AEA adsorption capacity based on measurements on a carbon black. The NO{sub x} formation increased by up to three times with more oxidizing conditions and thus, there was a trade-off between the AEA requirements of the ash and NO{sub x} formation. The type of fuel had high impact on the AEA adsorption behavior of the ash. Ashes produced from a Columbian and a Polish coal showed similar AEA requirements, but the specific AEA adsorptivity of the carbon in the Columbian coal ash was up to six times higher. The AEA requirements of a South African coal ash was unaffected by the applied operating conditions and showed up to 12 times higher AEA adsorption compared to the two other coal ashes. This may be caused by larger particles formed by agglomeration of the primary coal particles in the feeding phase or during the combustion process, which gave rise to increased formation of soot. (author)

  2. Metallic species derived from fluidized bed coal combustion. [59 references

    SciTech Connect

    Natusch, D.F.S.; Taylor, D.R.

    1980-01-01

    Samples of fly ash generated by the combustion of Montana Rosebud coal in an experimental 18 inch fluidized bed combustor were collected. The use of a heated cascade impactor permitted collection of size fractionated material that avoided condensation of volatile gases on the particles. Elemental concentration trends were determined as a function of size and temperature and the results compared to published reports for conventional power plants. The behavior of trace metals appears to be substantially different in the two systems due to lower operating temperatures and the addition of limestone to the fluidized bed. Corrosion of the impactor plates was observed at the highest temperature and lowest limestone feed rate sampled during the study. Data from the elemental concentration and leaching studies suggest that corrosion is most likely due to reactions involving sodium sulfate. However, it is concluded that corrosion is less of a potential problem in fluidized-bed systems than in conventional coal-fired systems.

  3. Predicting Water Quality Problems Associated with Coal Fly Ash Disposal Facilities Using a Trace Element Partitioning Study

    NASA Astrophysics Data System (ADS)

    Bhattacharyya, S.; Donahoe, R. J.; Graham, E. Y.

    2006-12-01

    For much of the U.S., coal-fired power plants are the most important source of electricity for domestic and industrial use. Large quantities of fly ash and other coal combustion by-products are produced every year, the majority of which is impounded in lagoons and landfills located throughout the country. Many older fly ash disposal facilities are unlined and have been closed for decades. Fly ash often contains high concentrations of toxic trace elements such as arsenic, boron, chromium, molybdenum, nickel, selenium, lead, strontium and vanadium. Trace elements present in coal fly ash are of potential concern due to their toxicity, high mobility in the environment and low drinking water MCL values. Concern about the potential release of these toxic elements into the environment due to leaching of fly ash by acid rain, groundwater or acid mine drainage has prompted the EPA to develop national standards under the subtitle D of the Resource Conservation and Recovery Act (RCRA) to regulate ash disposal in landfills and surface impoundments. An attempt is made to predict the leaching of toxic elements into the environment by studying trace element partitioning in coal fly ash. A seven step sequential chemical extraction procedure (SCEP) modified from Filgueiras et al. (2002) is used to determine the trace element partitioning in seven coal fly ash samples collected directly from electric power plants. Five fly ash samples were derived from Eastern Bituminous coal, one derived from Western Sub-bituminous coal and the other derived from Northern Lignite. The sequential chemical extraction procedure gives valuable information on the association of trace elements: 1) soluble fraction, 2) exchangeable fraction, 3) acid soluble fraction, 4) easily reducible fraction, 5) moderately reducible fraction, 6) poorly reducible fraction and 7) oxidizable organics/sulfide fraction. The trace element partitioning varies with the composition of coal fly ash which is influenced by the

  4. Combustion characterization of the blend of plant coal and recovered coal fines. Technical report, September 1--November 30, 1991

    SciTech Connect

    Singh, Shyam

    1991-12-31

    The overall objective of this proposed research program is to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. During this study, one plant coal and three blend samples will be prepared and utilized. The blend samples will be of a mixture of 90% plant coal + 10% fines, 85% plant coal + 15% fines, 80% plant coal + 20% fines having particle size distribution of 70% passing through {minus}200 mesh size. These samples` combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace will be used mainly to measure the emissions and ash deposition study, while the drop tube furnace will be used to determine burning profile, combustion efficiency, etc. This report covers the first quarter`s progress. Major activities during this period were focused on finding the plants where a demo MTU column will be installed to prepare the samples needed to characterize the combustion behavior of slurry effluents. Also, a meeting was held at Penn State University to discuss the availability of the laboratory furnace for testing the plant coal/recovered coal fines blends.

  5. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 10, July--September 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1991-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the third quarter of 1991, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of unweathered Upper Freeport fuels; completed editing of the first three quarterly reports and sent them to the publishing office; presented the project results at the Annual Contractors` Conference.

  6. Design of a leaching test framework for coal fly ash accounting for environmental conditions.

    PubMed

    Zandi, Mohammad; Russell, Nigel V

    2007-08-01

    Fly ash from coal combustion contains trace elements which, on disposal or utilisation, may leach out, and therefore be a potential environmental hazard. Environmental conditions have a great impact on the mobility of fly ash constituents as well as the physical and chemical properties of the fly ash. Existing standard leaching methods have been shown to be inadequate by not representing possible disposal or utilisation scenarios. These tests are often criticised on the grounds that the results estimated are not reliable as they are not able to be extrapolated to the application scenario. In order to simulate leaching behaviour of fly ash in different environmental conditions and to reduce deviation between measurements in the fields and the laboratories, it is vital to study sensitivity of the fly ash constituents of interest to major factors controlling leachability. pH, liquid-to-solid ratio, leaching time, leachant type and redox potential are parameters affecting stability of elements in the fly ash. Sensitivity of trace elements to pH and liquid to solid ratio (as two major overriding factors) has been examined. Elements have been classified on the basis of their leaching behaviour under different conditions. Results from this study have been used to identify leaching mechanisms. Also the fly ash has been examined under different standard batch leaching tests in order to evaluate and to compare these tests. A Leaching Test Framework has been devised for assessing the stability of trace elements from fly ashes in different environments. This Framework assists in designing more realistic batch leaching tests appropriate to field conditions and can support the development of regulations and protocols for the management and disposal of coal combustion by-products or other solid wastes of environmental concern. PMID:17171257

  7. Impact of coal combustion product amendments on soil quality. 2: Mobilization of soil organic carbon

    SciTech Connect

    Stuczynski, T.I. |; McCarty, G.W.; Wright, R.J.; Reeves, J.B. III

    1998-12-01

    The authors` previous work provided evidence that application of coal combustion products (fly ash and bed ash) at rates exceeding liming requirements may cause considerable degradation of organic N in soils. To investigate the influence of such application rates on the fate of soil organic matter, they studied the effects of different amounts of bed ash and fly ash on the mobilization of organic C in soil. The studies showed that whereas fly ash mobilized little or no organic C when applied at rates as high as 80 g kg{sup {minus}1} soil, bed ash caused substantial mobilization and loss of soil organic C when applied at or above the rate of 20 g kg{sup {minus}1} soil. Chromatographic and spectroscopic methods were used to characterize the different forms of carbon mobilized in soil amended with combustion products. These studies showed that various forms of organic C were mobilized by bed ash treatments such as carbohydrates, phenolic substances, humic substances, and amino acids. The authors found that the total amounts of soil organic C mobilized by bed ash treatments were related to increased soil pH and with the losses of C associated with increases of soluble humic substances. The losses of organic C from soils treated with bed ash were found to be as high as 15.5% of the total soil organic C. These studies also provided evidence for stabilization of some forms of soil organic C by Ca{sup 2+} from bed ash.

  8. How toxic is coal ash? A laboratory toxicity case study.

    PubMed

    Sherrard, Rick M; Carriker, Neil E; Greeley, Mark S

    2015-01-01

    Under a consent agreement among the Environmental Protection Agency (EPA) and proponents both for and against stricter regulation, EPA is to issue a new coal ash disposal rule by the end of 2014. Laboratory toxicity investigations often yield conservative estimates of toxicity because many standard test species are more sensitive than resident species, thus could provide information useful to the rule-making. However, few laboratory studies of coal ash toxicity are available; most studies reported in the literature are based solely on field investigations. This brief communication describes a broad range of toxicity studies conducted for the Tennessee Valley Authority (TVA) Kingston ash spill, results of which help provide additional perspective on the toxicity of coal ash. PMID:25348557

  9. How toxic is coal ash? A laboratory toxicity case study

    DOE PAGESBeta

    Sherrard, Rick M.; Carriker, Neil; Greeley, Jr., Mark Stephen

    2014-12-08

    Under a consent agreement among the Environmental Protection Agency (EPA) and proponents both for and against stricter regulation, EPA is to issue a new coal ash disposal rule by the end of 2014. Laboratory toxicity investigations often yield conservative estimates of toxicity because many standard test species are more sensitive than resident species, thus could provide information useful to the rule-making. However, few laboratory studies of coal ash toxicity are available; most studies reported in the literature are based solely on field investigations. In this paper, we describe a broad range of toxicity studies conducted for the Tennessee Valley Authoritymore » (TVA) Kingston ash spill, results of which help provide additional perspective on the toxicity of coal ash.« less

  10. How toxic is coal ash? A laboratory toxicity case study

    SciTech Connect

    Sherrard, Rick M.; Carriker, Neil; Greeley, Jr., Mark Stephen

    2014-12-08

    Under a consent agreement among the Environmental Protection Agency (EPA) and proponents both for and against stricter regulation, EPA is to issue a new coal ash disposal rule by the end of 2014. Laboratory toxicity investigations often yield conservative estimates of toxicity because many standard test species are more sensitive than resident species, thus could provide information useful to the rule-making. However, few laboratory studies of coal ash toxicity are available; most studies reported in the literature are based solely on field investigations. In this paper, we describe a broad range of toxicity studies conducted for the Tennessee Valley Authority (TVA) Kingston ash spill, results of which help provide additional perspective on the toxicity of coal ash.

  11. Illinois basin coal fly ashes. 1. Chemical characterization and solubility

    USGS Publications Warehouse

    Roy, W.R.; Griffin, R.A.; Dickerson, D.R.; Schuller, R.M.; Martin, S.M.C.

    1984-01-01

    Twelve precipitator-collected fly ash samples (nine derived from high-sulfur Illinois Basin coals and three from Western U.S. coals) were found to contain a variety of paraffins, aryl esters, phenols, and polynuclear aromatic hydrocarbons including phenanthrene, pyrene, and chrysene but all at very low concentrations. Less than 1% of the organic carbon in the samples was extractable into benzene. Solubility studies with a short-term (24-h) extraction procedure and a long-term (20-week) procedure indicate that the inorganic chemical composition of some types of fly ash effluent is time dependent and may be most toxic to aquatic ecosystems when initially mixed with water and pumped to disposal ponds. Some acidic, high-Cd fly ashes would be classified as hazardous wastes if coal ash was included in this waste category by future RCRA revisions. ?? 1984 American Chemical Society.

  12. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-06-01

    The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and missions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects test; and full-scale combustion tests.

  13. MONITORING STRATEGIES FOR FLUIDIZED BED COMBUSTION COAL PLANTS

    EPA Science Inventory

    Air and water monitoring strategies for commercial-size Fluidized Bed Combustion (FBC) coal plants are presented. This is one of five reports developing air and water monitoring strategies for advanced coal combustion (FBC), coal conversion (coal gasification and liquefaction), a...

  14. Chemical Fixation of Trace Elements in Coal Fly Ash using Ferrous Sulfate Treatment

    NASA Astrophysics Data System (ADS)

    Bhattacharyya, S.; Donahoe, R. J.

    2008-12-01

    Coal fired electric power plants produce 50% of the electricity consumed in the US and generate large volumes of fly ash and other coal combustion by-products (CCBs). The majority of the CCB materials are disposed of in surface impoundments and landfills located throughout the US. Fly ash contains trace elements such as As, B, Cr, Mo, Ni, Se, Sr and V which can have a negative impact on the environment due to leaching by acid rain and groundwater with time. The potential release of these toxic trace elements into the environment is a big concern for the US power industry due to the high cost involved in lining the old and existing ash disposal sites. As a result, simple and effective treatment techniques are needed to stabilize the coal combustion by-products produced by power plants in the ash disposal sites and also to increase the use of coal fly ash for beneficial purposes. This paper reports the results of batch experiments designed to chemically treat coal fly ash with ferrous sulfate solution by promoting the formation of insoluble iron oxy- hydroxide phases that immobilize the toxic trace elements. Four fly ash samples, three acidic (HA, HB and MA) and one alkaline (PD), were treated with a ferrous sulfate (FS) solution (322 ppm Fe) and a ferrous sulfate + calcium carbonate (FS+CC) solution (322 ppm Fe and 28 ppm CaCO3) at solid:liquid ratios of 1:3 and 1:30. The effectiveness of this treatment technique was evaluated by the batch sequential leaching of treated and untreated coal fly ash samples using a synthetic acid rain (SAR) solution (USEPA Method 1312B) and also by a 7-step sequential chemical extraction procedure (SCEP) to understand the mechanism of treatment. The unbuffered FS solution at the 1:30 ratio was highly successful in reducing the mobility of the oxyanionic trace elements As (24-91%), Cr (82-97%), Mo (79-100%), Se (41-87%) and V (55-100%). However, the unbuffered FS treatment failed to reduce the mobility of B, Ni and Sr for the acidic fly

  15. Method of treating coal to remove sulfur and ash

    SciTech Connect

    Brown, G.E.

    1981-12-15

    The present invention is directed to an improved method of chemically treating coal to remove sulfur and ash. It is especially adapted for use on high sulfur, refuse coal. In practice the coal is treated with hydrochloric acid and hypochlorous acid in the presence of ferric and ferrous sulfate to convert the iron pyrites to other sulfur compounds. These are then converted to various salts of calcium through neutralization with lime.

  16. Impact of coal combustion product amendments on soil quality. 1: Mobilization of soil organic nitrogen

    SciTech Connect

    Stuczynski, T.I. |; McCarty, G.W.; Wright, R.J.

    1998-12-01

    There is growing interest in the use of coal combustion products (fly ash and bed ash) at agronomic rates, based on the liming requirements of agricultural soils, and at higher rates in technologies for reclamation of degraded lands. There is concern, however, that excessive or other improper use may have a negative impact on soil quality and the environment. To determine the influence of potentially excessive rates of coal combustion products on the fate of soil quality and the environment. To determine the influence of potentially excessive rates coal combustion products on the fate of soil organic N and impacts on soil quality, the authors studied the effects of fly ash and bed ash applied at rates of 0, 20, 40, and 80 g kg{sup {minus}1} soil on the content of organic N in soils incubated for 10, 25, or 60 days. Studies comparing the influence of these products on the organic N content of the soil showed that although applications of fly ash had little influence on the fate of this N, application of bed ash caused substantial decreases in the total N content of water-extracted soil through the mobilization of organic N. Measurements of the changes in acid hydrolyzable N components of organic matter in soils treated with high rates of bed ash showed that within the first 10 days of incubation, losses of N in the forms of amino sugars, amino acids, and hydrolyzable NH{sub 4}{sup +} could account largely for losses of total N in bed ash-amended soils. Decreases in the amino acid content of soil organic matter accounted for most of these losses, and such decreases were directly related to increases in soil pH caused by the bed ash amendment.

  17. Evidence of Coal-Fly-Ash Toxic Chemical Geoengineering in the Troposphere: Consequences for Public Health.

    PubMed

    Herndon, J Marvin

    2015-08-01

    The widespread, intentional and increasingly frequent chemical emplacement in the troposphere has gone unidentified and unremarked in the scientific literature for years. The author presents evidence that toxic coal combustion fly ash is the most likely aerosolized particulate sprayed by tanker-jets for geoengineering, weather-modification and climate-modification purposes and describes some of the multifold consequences on public health. Two methods are employed: (1) Comparison of 8 elements analyzed in rainwater, leached from aerosolized particulates, with corresponding elements leached into water from coal fly ash in published laboratory experiments, and (2) Comparison of 14 elements analyzed in dust collected outdoors on a high-efficiency particulate air (HEPA) filter with corresponding elements analyzed in un-leached coal fly ash material. The results show: (1) the assemblage of elements in rainwater and in the corresponding experimental leachate are essentially identical. At a 99% confidence interval, they have identical means (T-test) and identical variances (F-test); and (2) the assemblage of elements in the HEPA dust and in the corresponding average un-leached coal fly ash are likewise essentially identical. The consequences on public health are profound, including exposure to a variety of toxic heavy metals, radioactive elements, and neurologically-implicated chemically mobile aluminum released by body moisture in situ after inhalation or through transdermal induction. PMID:26270671

  18. Evidence of Coal-Fly-Ash Toxic Chemical Geoengineering in the Troposphere: Consequences for Public Health

    PubMed Central

    Herndon, J. Marvin

    2015-01-01

    The widespread, intentional and increasingly frequent chemical emplacement in the troposphere has gone unidentified and unremarked in the scientific literature for years. The author presents evidence that toxic coal combustion fly ash is the most likely aerosolized particulate sprayed by tanker-jets for geoengineering, weather-modification and climate-modification purposes and describes some of the multifold consequences on public health. Two methods are employed: (1) Comparison of 8 elements analyzed in rainwater, leached from aerosolized particulates, with corresponding elements leached into water from coal fly ash in published laboratory experiments, and (2) Comparison of 14 elements analyzed in dust collected outdoors on a high-efficiency particulate air (HEPA) filter with corresponding elements analyzed in un-leached coal fly ash material. The results show: (1) the assemblage of elements in rainwater and in the corresponding experimental leachate are essentially identical. At a 99% confidence interval, they have identical means (T-test) and identical variances (F-test); and (2) the assemblage of elements in the HEPA dust and in the corresponding average un-leached coal fly ash are likewise essentially identical. The consequences on public health are profound, including exposure to a variety of toxic heavy metals, radioactive elements, and neurologically-implicated chemically mobile aluminum released by body moisture in situ after inhalation or through transdermal induction. PMID:26270671

  19. Combustion of Illinois coals and chars with natural gas. Technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Buckinus, R.O.; Peters, J.E.; Krier, H.

    1992-08-01

    The combined combustion of coal and natural gas offers advantageous compared to burning coal or natural gas alone. For example, low volatile coals or low volatile chars derived from treatment or gasification processes can be of limited use due to their poor flammability characteristics. However, the use of natural gas in conjunction with the solid fuel can provide the necessary ``volatiles`` to enhance the combustion. Additionally, natural gas provides a clean cofiring fuel source which can enhance the usefulness of coals with high sulfur content. Addition of natural gas may reduce SO{sub x} emissions through increased sulfur retention in the ash and reduce NO{sub x} emissions by varying local stoichiometry and temperature levels. In this research program, studies of combined Illinois coal and natural gas combustion provide particle ignition, burnout rates and ash characterization, helping clarify the effect of coal and natural gas and identify the controlling parameters and mechanisms. The Drop Tube Furnace Facility allows detailed measurements of coal particle combustion under well-controlled conditions. The combustion characteristics of single coal particles are determined through a novel set of diagnostic techniques including in situ simultaneous measurements of particle morphology, temperature and velocity. The emphasis of the effort in the second quarter of this project was on the understanding of the ignition enhancement, burning rate processes during cofiring, and sulfur retention in the ash.

  20. Electricity from Coal Combustion: Improving the hydrophobicity of oxidized coals

    NASA Astrophysics Data System (ADS)

    Seehra, Mohindar; Singh, Vivek

    2011-03-01

    To reduce pollution and improve efficiency, undesirable mineral impurities in coals are usually removed in coal preparation plants prior to combustion first by crushing and grinding coals followed by gravity separation using surfactant aided water flotation. However certain coals in the US are not amendable to this process because of their poor flotation characteristics resulting in a major loss of an energy resource. This problem has been linked to surface oxidation of mined coals which make these coals hydrophilic. In this project, we are investigating the surface and water flotation properties of the eight Argonne Premium (AP) coals using x-ray diffraction, IR spectroscopy and zeta potential measurements. The role of the surface functional groups, (phenolic -OH and carboxylic -COOH), produced as a result of chemisorptions of O2 on coals in determining their flotation behavior is being explored. The isoelectric point (IEP) in zeta potential measurements of good vs. poor floaters is being examined in order to improved the hydrophobicity of poor floating coals (e.g. Illinois #6). Results from XRD and IR will be presented along with recent findings from zeta potential measurements, and use of additives to improve hydrophobicity. Supported by USDOE/CAST, Contract #DE-FC26-05NT42457.

  1. Natural attenuation of coal combustion waste in river sediments.

    PubMed

    Markwiese, James T; Rogers, William J; Carriker, Neil E; Thal, David I; Vitale, Rock J; Gruzalski, Jacob G; Rodgers, Erin E; Babyak, Carol M; Ryti, Randall T

    2014-08-01

    The weathering of coal combustion products (CCPs) in a lotic environment was assessed following the Tennessee Valley Authority (Kingston, TN) fly ash release of 2008 into surrounding rivers. Sampled materials included stockpiled ash and sediment collected from 180 to 880 days following the release. Total recoverable concentrations of heavy metals and metalloids in sediment were measured, and percent ash was estimated visually or quantified by particle counts. Arsenic and selenium in sediment were positively correlated with percent ash. For samples collected 180 days after the release, total concentrations of trace elements downstream of the release were greater than reference levels but less than concentrations measured in stockpiled ash. Total concentrations of trace elements remained elevated in ash-laden sediment after almost 2.5 years. A sequential extraction procedure (SEP) was used to speciate selected fractions of arsenic, copper, lead, nickel, and selenium in decreasing order of bioavailability. Concentrations of trace elements in sequentially extracted fractions were one to two orders of magnitude lower than total recoverable trace elements. The bulk of sequentially extractable trace elements was associated with iron-manganese oxides, the least bioavailable fraction of those measured. By 780 days, trace element concentrations in the SEP fractions approached reference concentrations in the more bioavailable water soluble, ion exchangeable, and carbonate-bound fractions. For each trace element, the percentage composition of the bioavailable fractions relative to the total concentration was calculated. These SEP indices were summed and shown to significantly decrease over time. These results document the natural attenuation of leachable trace elements in CCPs in river sediment as a result of the loss of bioavailable trace elements over time. PMID:24756414

  2. Transformations of inorganic coal constituents in combustion systems. Volume 2, Sections 6 and 7: Final report

    SciTech Connect

    Helble, J.J.; Srinivasachar, S.; Wilemski, G.; Boni, A.A.; Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M.; Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L.; Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A.

    1992-11-01

    Results from an experimental investigation of the mechanisms governing the ash aerosol size segregated composition resulting from the combustion of pulverized coal in a laboratory scale down-flow combustor are described. The results of modeling activities used to interpret the results of the experiments conducted under his subtask are also described in this section. Although results from the entire program are included, Phase II studies which emphasized: (1) alkali behavior, including a study of the interrelationship between potassium vaporization and sodium vaporization; and (2) iron behavior, including an examination of the extent of iron-aluminosilicate interactions, are highlighted. Idealized combustion determination of ash particle formation and surface stickiness are also described.

  3. Residual carbon from pulverized coal fired boilers 1: Size distribution and combustion reactivity

    SciTech Connect

    Hurt, R.H.; Gibbins, J.R.

    1994-08-01

    The amount of residual, or unburned, carbon in fly ash is an important concern in the design and operation of pulverized coal-fired boilers. Char oxidation is the slowest step in the coal combustion process, and the rate at which this heterogeneous reaction-proceeds has an important effect on the degree of carbon burnout. There is an extensive literature on char combustion kinetics based on data in the early and intermediate stages of carbon conversion. A critical fundamental question is whether the small fraction of the fuel carbon that passes unreacted through a boiler is representative of the char during the main portion of the combustion process. This article addresses that question through a detailed characterization of eight carbon-containing fly ash samples acquired from commercial-scale combustion systems. The fly ash characterization included measurement-of joint carbon/size distribution and determination.of the combustion reactivity of the residual carbon. To minimize mineral matter interactions in the reactivity tests, the technique of incipient fluidization was developed for separation of carbon-rich extracts from the inorganic portion of the fly ash. Reactivity measurements were made at 1400--1800 K to represent conditions in pulverized coal fired boilers. Measurements were also made at 700--1100 K to. minimize transport effects and isolate the influence of char chemistry and microstructure. In both temperature regimes, the residual carbon extracts. were significantly less reactive than chars extracted from a laboratory-scale laminar flow reactor in the early-to-intermediate stages of combustion. It is concluded that the boiler environment deactivates chars, making high carbon burnout more difficult to achieve than is predicted by existing char combustion kinetic models that were developed from data on the laboratory chars. Finally, the results are used to discuss potential char deactivation mechanisms, both thermal and oxidative, in coal-fired boilers.

  4. Iowa coal land being reclaimed with Class C ash

    SciTech Connect

    Not Available

    1984-01-01

    Class C fly ash is being successfully used to reclaim former strip-mined coal lands near Kirkville, Iowa. The ash is used in a dry state and is transported and distributed in a specially developed bottom dump trailer which can discharge the ash directly onto the ground. The trailer unloads by gravity feed rather than pneumatically thereby minimizing the dust problem. The run-off-water from the mine site is captured in retention ponds preventing the acid water (average pH 4) from getting into local streams. The ash is pushed into the pond water where it hydrates, forms an underwater layer which hardens. The process is continued until a fly ash mantle is formed on which spoil is spread. Additional fly ash is added to the surface of the reclaimed area, fertilizer applied and a vegetative cover established.

  5. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 8, January--March 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1991-07-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the third quarter of 1991, the following technical progress was made: Calculated the kinetic characteristics of chars from the combustion of spherical oil agglomeration beneficiated products; continued drop tube devolatilization tests of the spherical oil agglomeration beneficiated products; continued analyses of the data and samples from the CE pilot-scale tests of nine fuels; and started writing a summary topical report to include all results on the nine fuels tested.

  6. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 5, May 1990--June 1990

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-08-01

    The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, conbustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Sciences, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFs, and two conventionally cleaned coals for the full-scale tests. Approximately nine BCFs will be in dry ultra-fine coal (DUC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  7. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 9, April--June 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1991-08-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the second quarter of 1991, the following technical progress was made: completed drop tube furnace devolatilization tests of the spherical oil agglomeration beneficiated products; continued analyses of samples to determine devolatilization kinetics; continued analyses of the data and samples from the CE pilot-scale tests of nine fuels; completed writing a summary topical report including all results to date on he nine fuels tested; and presented three technical papers on the project results at the 16th International Conference on Coal & Slurry Technologies.

  8. Assessment of the impact of radionuclides in coal ash

    SciTech Connect

    Styron, C.E.; Bishop, C.T.; Casella, V.R.; Jenkins, P.H.; Yanko, W.H.

    1981-01-01

    An assessment of the potential environmental and health impacts of radionuclides in the coal fuel cycle is being conducted at Mound. This paper describes our studies evaluating the potential for migration of radionuclides from ash disposal sites. Studies at a power plant burning western US coal dealt with an assessment of potential radiation doses from coal ash ponds and leachate discharges of radionuclides from the ponds. Emanation of radon-222 from the ash is relatively low. The emanation of radon-222 from the ash pond (radium-226 at 4.5 pCi/g) is predicted to be about six times less than from soil (radium-226 at 1 pCi/g). Ash with radium-226 at 25 pCi/g would approximate emanation of radon-222 from soil. At 1000 m from the center of the ash pond area, radon-222 from the ash pond is predicted to be 1000 to 6000 times less than background (0.1 to 0.5 pCi/liter). Pathways exist for transport of radionuclides leached from ash into the aquifer beneath the holding ponds, but concentrations of radionuclides in water leaving the pond are lower than concentrations in groundwater which is upgradient of the ponds. Leachability of the ash is quite low, on the order of 0.002% in one month, and flow of ash sluicing water (3% of the volume of the ponds each day) has actually diluted normal background concentrations of radionuclides in the aquifer between the ponds and the adjacent river.

  9. Naturally Occurring Radioactive Materials in Coals and Coal Combustion Residuals in the United States.

    PubMed

    Lauer, Nancy E; Hower, James C; Hsu-Kim, Heileen; Taggart, Ross K; Vengosh, Avner

    2015-09-15

    The distribution and enrichment of naturally occurring radioactive materials (NORM) in coal combustion residuals (CCRs) from different coal source basins have not been fully characterized in the United States. Here we provide a systematic analysis of the occurrence of NORM ((232)Th, (228)Ra, (238)U, (226)Ra, and (210)Pb) in coals and associated CCRs from the Illinois, Appalachian, and Powder River Basins. Illinois CCRs had the highest total Ra ((228)Ra + (226)Ra = 297 ± 46 Bq/kg) and the lowest (228)Ra/(226)Ra activity ratio (0.31 ± 0.09), followed by Appalachian CCRs (283 ± 34 Bq/kg; 0.67 ± 0.09), and Powder River CCRs (213 ± 21 Bq/kg; 0.79 ± 0.10). Total Ra and (228)Ra/(226)Ra variations in CCRs correspond to the U and Th concentrations and ash contents of their feed coals, and we show that these relationships can be used to predict total NORM concentrations in CCRs. We observed differential NORM volatility during combustion that results in (210)Pb enrichment and (210)Pb/(226)Ra ratios greater than 1 in most fly-ash samples. Overall, total NORM activities in CCRs are 7-10- and 3-5-fold higher than NORM activities in parent coals and average U.S. soil, respectively. This study lays the groundwork for future research related to the environmental and human health implications of CCR disposal and accidental release to the environment in the context of this elevated radioactivity. PMID:26328894

  10. NOx, FINE PARTICLE AND TOXIC METAL EMISSIONS FROM THE COMBUSTION OF SEWAGE SLUDGE/COAL MIXTURES: A SYSTEMATIC ASSESSMENT

    SciTech Connect

    Jost O.L. Wendt

    2002-08-15

    This research project focuses on pollutants from the combustion of mixtures of dried municipal sewage sludge (MSS) and coal. The objective is to determine the relationship between (1) fraction sludge in the sludge/coal mixture, and (2) combustion conditions on (a) NOx concentrations in the exhaust, (b) the size segregated fine and ultra-fine particle composition in the exhaust, and (c) the partitioning of toxic metals between vapor and condenses phases, within the process. The proposed study will be conducted in concert with an existing ongoing research on toxic metal partitioning mechanisms for very well characterized pulverized coals alone. Both high NOx and low NOx combustion conditions will be investigated (unstaged and staged combustion). Tradeoffs between CO2 control, NOx control, and inorganic fine particle and toxic metal emissions will be determined. Previous research has yielded data on trace metal partitioning for MSS by itself, with natural gas assist, for coal plus MSS combustion together, and for coal alone. We have re-evaluated the inhalation health effects of ash aerosol from combustion of MSS both by itself and also together with coal. We have concluded that ash from the co-combustion of MSS and coal is very much worse from an inhalation health point of view, than ash from either MSS by itself or coal by itself. The reason is that ZnO is not the ''bad actor'' as had been suspected before, but the culprit is, rather, sulfated Zn. The MSS supplies the Zn and the coal supplies the sulfur, and so it is the combination of coal and MSS that makes that process environmentally bad. If MSS is to be burned, it should be burned without coal, in the absence of sulfur.

  11. Statistical kinetics for pulverized coal combustion

    SciTech Connect

    Hurt, R.H.; Lunden, M.M.; Brehob, E.G.; Maloney, D.J.

    1996-06-01

    Coal is a heterogeneous substance whose structure and properties are highly variable on the length scale of the particle sizes used in suspension-fired combustion systems. For certain applications the statistical variations among particles can play an important role. In this paper, three specialized, single-particle techniques are applied to quantify the variations in combustion reactivity and char particle density within pulverized char particle populations. Reactivity variations are investigated through captive particle imaging experiments and entrained flow reactor experiments employing single-particle optical diagnostics. Single-particle density variations are determined directly by a novel technique based on an electrodynamic microbalance equipped with an automated video imaging and image processing system. From these data, a coal-general statistical kinetic model is developed and validated against a large set of single-particle temperature measurements for ten coals of various rank burning in three different combustion environments. The model incorporates a single empirical parameter describing the heterogeneity in reactivity and can adequately describe the entire database using a single coal-independent value of this parameter. The use of the model is demonstrated in a series of numerical simulations of complete burnout process for size-classified and polydisperse fuel samples. The simulations show that incorporating statistical kinetics has an important effect on burnout predictions in certain cases, the importance increasing with decreases in temperature, mean reactivity, and breadth of the particle size distribution. 32 refs.

  12. Toxic substances from coal combustion -- A comprehensive assessment. Quarterly report, October 1, 1996--December 31, 1996

    SciTech Connect

    Bool, L.E. III; Senior, C.L.; Huggins, F.; Huffman, G.P.; Shah, N.

    1997-01-31

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UKy), the University of Connecticut, and Princeton University to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI`s existing Engineering Model for Ash Formation (EMAF). During the past quarter the final program coal, from the Wyodak seam in the Powder River Basin, was acquired and distributed. Extensive coal characterization and laboratory work is underway to develop and test new sub-models. Coal characterization in the past quarter included direct identification of the modes of occurrence of various trace inorganic species in coal and ash using unique analytical techniques such as XAFS analysis and selective leaching. Combustion testing of the bituminous coals continued and additional data were obtained on trace element vaporization in the combustion zone. Studies of post-combustion trace element transformations, such as mercury speciation in the flue gas, were also begun in the last quarter.

  13. Microwave digestion for the quantification of inorganic elements in coal and coal ash using ICP-OES.

    PubMed

    Low, Fiona; Zhang, Lian

    2012-11-15

    In this paper, microwave digestion conditions have been optimised to achieve complete recoveries for the ash-forming inorganic elements in coal and coal combustion fly ash, during the analysis by inductively coupled plasma optical emission spectroscopy (ICP-OES). The elements analysed include six major (Al, Ca, Fe, K, Mg and Na) and twelve trace (As, Ba, Be, Co, Cr, Cu, Li, Mn, Ni, Pb, Sr and V). Seven reference samples have been tested, including two standard coal references, SRM1632c and SARM19, their corresponding high-temperature ashes (HTAs), and three coal fly ash references, SRM1633c, SRM2690 and BCR38. The recoveries of individual elements in these samples have been examined intensively, as a function of the amount of hydrofluoric acid (HF, 0-2.0 ml), microwave power (900 W vs. 1200 W) and sample mass (0.05 g vs. 0.1 g). As have been confirmed, the recoveries of these individual elements varied significantly with the microwave digestion condition, elemental type and sample property. For the coal references and their HTAs, the use of HF can be ruled out for most of the elements, except K associated with feldspar, Pb and V. In particular, the recovery of Pb in coal is highly sample-specific and thus unpredictable. The majority of elements in fly ash references require the use of 0.1-0.2 ml HF for a complete recovery. Al in fly ash is the only exceptional element which gave incomplete recoveries throughout, suggesting the use of a complementary technique for its quantification. As has proven to be the only element inconsequential of sample type and digestion conditions, achieving complete recoveries for all cases. On the power parameter, using a higher power such as 1200 W is critical, which has proved to be an ultimatum for the recovery of certain elements, especially in fly ash. Halving sample mass from 0.1 g to 0.05 g was also found to be insignificant. PMID:23158332

  14. Combustion and desulfurization of low-grade high-sulfur coal briquettes

    SciTech Connect

    Zhu, H.; Xi, D.; Xu, K.; He, D.

    1994-12-31

    A typical kind of coal with 40% ash and 4% sulfur is studied. It is hard to ignite when the coal is briquetted with the addition of calcium carbide waste at a reasonable Ca/S ratio. Combustion properties of sugar cane waste, coal and their blends are studied on TGA. The ignition temperature is reduced and the combustibility is improved with a small dosage of sugar cane waste. A rational ingredient for coal briquettes is determined, and then it is tested on a bench-scale fixed-bed unit under controlled atmosphere. Experimental results have proven that these coal briquettes can be ignited more easily. Sulfur fixation reaches 45% at Ca/S 1.3--1.8 under 1,250 C.

  15. Inhibition of spontaneous combustion of coal

    SciTech Connect

    Smith, A.C.; Miron, Y.; Lazzara, C.P.

    1988-01-01

    This report describes laboratory studies conducted to evaluate the effectiveness of 10 additives to inhibit the self-heating of coal. Aqueous additive solutions were applied to a bituminous coal with a high spontaneous combustion potential, and the minimum, self-heating temperatures (SHT's) of the dired coal-additive mixtures were determined in the Bureau's adiabatic heating oven. The relative effectiveness of the additives was determined by the observed changes in the minimum SHT's of the mixtures or by the time required for the sample temperature to reach 150{degrees}C, compared with the untreated coal and coal-water blank. Sodium nitrate, sodium chloride, and calcium carbonate were found to be the most effective inhibitors, followed by ammonium dihydrogen phosphate, calcium chloride ammonium chloride, sodium acetate, and potassium chloride. Two additives, sodium formate and sodium phosphate, promoted the self-heating process. Differential scanning calorimetry experiments on the coal-additive mixtures show that reactions occured between the coal and some of the additives, but these reactions did not infuluence the self-heating process.

  16. Fluidized-bed-combustion ash for the solidification and stabilization of a metal-hydroxide sludge.

    PubMed

    Knoll, K L; Behr-Andres, C

    1998-01-01

    Fluidized-bed-combustion (FBC) ash is a by-product from a developing technology for coal-fired power plants that will economically reduce air emissions to meet requirements of the Clean Air Act. FBC ash has physical and chemical properties similar to Portland cement, but only has moderate success as a pozzolan in concrete applications due to low compressive strengths. However, FBC ash has proven effective for use as a binder for the solidification and stabilization (S/S) of metal-bearing sludges. Physical and chemical characterization procedures were used to analyze FBC ash and a metal-bearing sludge obtained from a hazardous waste treatment facility to develop 12 different S/S mix designs. The mix designs consist of four binder designs to evaluate sludge-to-binder ratios of approximately 0, 0.5, and 1. Portland cement is used as a control binder to compare unconfined compressive strengths and Toxicity Characteristic Leaching Procedure (TCLP) analyses from different ratios of the FBC ash streams: fly ash, char, and spent bed material (SBM). Compressive strengths ranging from 84 lbs per square inch (psi) to 298 psi were obtained from various mix designs containing different sludge-to-ash ratios cured for 28 days. All the mix designs passed the TCLP. Recoveries from leaching for each metal were less than 5% for most mix designs. Results of unconfined compressive strengths, TCLP, and percent recovery calculations indicate that the mix design containing approximately a 1:1 ratio of fly ash to char-and-sludge is the best mix design for the S/S of the metal-bearing sludge. PMID:15655996

  17. Combustion and fuel characterization of coal-water fuels

    SciTech Connect

    Chow, O.K.; Gralton, G.W.; Lachowicz, Y.V.; Laflesh, R.C.; Levasseur, A.A.; Liljedahl, G.N.

    1989-02-01

    This five-year research project was established to provide sufficient data on coal-water fuel (CWF) chemical, physical, and combustion properties to assess the potential for commercial firing in furnaces designed for gas or oil firing. Extensive laboratory testing was performed at bench-scale, pilot-scale (4 {times} 10{sup 6}Btu/hr) and commercial-scale (25 {times} 10{sup 6} to 50 {times} 10{sup 6}Btu/hr) on a cross-section of CWFs. Fuel performance characteristics were assessed with respect to coal properties, level of coal beneficiation, and slurry formulation. The performance of four generic burner designs was also assessed. Boiler performance design models were applied to analyze the impacts associated with conversion of seven different generic unit designs to CWF firing. Equipment modifications, operating limitations, and retrofit costs were determined for each design when utilizing several CWFs. Unit performance analyses showed significantly better load capacity for utility and industrial boilers as the CWF feed coal ash content is reduced to 5% or 2.6%. In general, utility units had more attractive capacity limits and retrofit costs than the industrial boilers and process heaters studied. Economic analyses indicated that conversion to CWF firing generally becomes feasible when differential fuel costs are above $1.00/10{sup 6}Btu. 60 figs., 24 tabs.

  18. Coal combustion science. Quarterly progress report, July--September 1994

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Davis, K.A.; Hurt, R.H.; Yang, N.Y.C.

    1995-09-01

    This document is a quarterly status report of the Coal Combustion Science Project that is being conducted at the Combustion Research Facility, Sandia National Laboratories, Livermore, California. The information reported is for the period July-September 1994. The objective of this work is to support the Office of Fossil Energy in executing research on coal combustion science. This project consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center (PETC) Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency (IEA) Coal Combustion Science Project.

  19. The role of combustion diagnostics in coal quality impact and NO{sub x} emissions field test programs

    SciTech Connect

    Thompson, R.E.; Dyas, B.

    1995-03-01

    Many utilities are examining low sulfur coal or coal blending options to comply with the Clean Air Act Amendment SO{sub 2} emission limits. Test burns have been conducted with the more promising candidate coals to characterize the potential impact of a change in coal quality on boiler operation and performance. Utilities are also under considerable pressure to evaluate NO{sub x} control options and develop a compliance plan to meet strict NO{sub x} regulations, particularly in high population density metropolitan areas on the Eastern seaboard. Field test programs have been conducted to characterize baseline NO{sub x} emissions, evaluate the NO{sub x} reduction potential of combustion modifications, and assess the potential of combustion tuning as an alternative to burner replacement. Coal quality impacts (slagging, fouling, heat absorption, ash removal) and NO{sub x} emissions are both strongly dependent upon the coal combustion process and site-specific boiler firing practices. Non-uniform combustion in the burner region can result in adverse ash deposition characteristics, carbon carryover problems, high furnace exit gas temperatures, and NO{sub x}emission characteristics that are not representative of the coal or the combustion equipment. Advanced combustion diagnostic test procedures have been developed to evaluate and improve burner zone combustion uniformity, even in cases where the coal flow to the individual burners may be non-uniform. The paper outlines a very practical solving approach to identifying combustion related problems that affect ash deposition and NO{sub x} emissions. The benefits of using advanced diagnostic instrumentation to identify problems and tune combustion conditions is illustrated using test data from recent quality field test programs.

  20. Mode of occurrence of arsenic in feed coal and its derivative fly ash, Black Warrior Basin, Alabama

    USGS Publications Warehouse

    Zielinski, R.A.; Foster, A.L.; Meeker, G.P.; Brownfield, I.K.

    2007-01-01

    An arsenic-rich (As = 55 ppm) bituminous feed coal from the Black Warrior Basin, Alabama and its derivative fly ash (As = 230 ppm) were selected for detailed investigation of arsenic residence and chemical forms. Analytical techniques included microbeam analysis, selective extraction, and As K-edge X-ray absorption fine-structure (XAFS) spectroscopy. Most As in the coal is contained in a generation of As-bearing pyrite (FeS2) that formed in response to epigenetic introduction of hydrothermal fluids. XAFS results indicate that approximately 50% of the As in the coal sample occurs as the oxidized As(V) species, possibly the result of incipient oxidation of coal and pyrite prior to our analysis. Combustion of pyrite and host coal produced fly ash in which 95% of As is present as As(V). Selective extraction of the fly ash with a carbonate buffer solution (pH = 10) removed 49% of the As. A different extraction with an HCl-NH2OH mixture, which targets amorphous and poorly crystalline iron oxides, dissolved 79% of the As. XAFS spectroscopy of this highly acidic (pH = 3.0) fly ash indicated that As is associated with some combination of iron oxide, oxyhydroxide, or sulfate. In contrast, a highly alkaline (pH = 12.7) fly ash from Turkey shows most As associated with a phase similar to calcium orthoarsenate (Ca3(AsO4)2). The combined XAFS results indicate that fly ash acidity, which is determined by coal composition and combustion conditions, may serve to predict arsenic speciation in fly ash.

  1. The study of partitioning of heavy metals during fluidized bed combustion of sewage sludge and coal

    SciTech Connect

    Gulyurtlu, I.; Lopes, M.H.; Abelha, P.; Cabrita, I.; Oliveira, J.F.S.

    2006-06-15

    The behavior of Cd, Cr, Cu, Co, Mn, Ni, Pb, Zn, and Hg during the combustion tests of a dry granular sewage sludge on a fluidized bed combustor pilot (FBC) of about 0.3 MW was evaluated. The emissions of these heavy metals from mono-combustion were compared with those of co-combustion of the sludge with a bituminous coal. The effect of the addition of limestone was also studied in order to retain sulphur compounds and to verify its influence on the retention of heavy metals (HM). Heavy metals were collected and analyzed from different locations of the installation, which included the stack, the two cyclones, and the material removed from the bed. The results showed that the volatility of metals was rather low, resulting in emissions below the legal limits of the new directive on incineration, with the exception of Hg during the mono-combustion tests. The partitioning of metals, except for Hg, appeared to follow that of ashes, amounting to levels above 90% in the bed streams in the mono-combustion case. For co-combustion, there was a lower fixation of HM in the bed ashes, mostly originating essentially from the sewage sludge, ranging between 40% and 80%. It is believed that in this latter case, a slightly higher temperature could have enhanced the volatilization, especially of Cd and Pb. However these metals were then retained in fly ashes captured in the cyclones. In the case of Hg, the volatilisation was complete. The bed ashes were free of Hg and part of Hg was retained in the cyclones and the rest was emitted either with fine ash particles or in gaseous forms. In mono-combustion the Hg emissions from the stack (particles and gas) accounted, for about 50%. This appeared to have significantly decreased in the case of co-combustion, as only about 75% has been emitted, due to the retention effect of cyclone ashes.

  2. Health and environmental impacts of increased generation of coal ash and FGD sludges. Report to the Committee on Health and Ecological Effects of Increased Coal Utilization.

    PubMed Central

    Santhanam, C J; Lunt, R R; Johnson, S L; Cooper, C B; Thayer, P S; Jones, J W

    1979-01-01

    This paper focuses on the incremental impacts of coal ash and flue gas desulfurization (FGD) wastes associated with increased coal usage by utilities and industry under the National Energy Plan (NEP). In the paper, 1985 and 2000 are the assessment points using the baseline data taken from the Annual Environmental Analysis Report (AEAR, September 1977). In each EPA region, the potential mix of disposal options has been broadly estimated and impacts assessed therefrom. In addition, future use of advanced combustion techniques has been taken into account. The quantities of coal ash and FGD wastes depend on ash and sulfur content of the coal, emission regulations, the types of ash collection and FGD systems, and operating conditions of the systems and boiler. The disposal of these wastes is (or will be) subject to Federal and State regulations. The one key legal framework concerning environmental impact on land is the Resource Conservation and Recovery Act (RCRA). RCRA and related Federal and State laws provide a sufficient statutory basis for preventing significant adverse health and environmental impacts from coal ash and FGD waste disposal. However, much of the development and implementation of specific regulations lie ahead. FGD wastes and coal ash and FGD wastes are currently disposed of exclusively on land. The most common land disposal methods are inpoundments (ponds) and landfills, although some mine disposal is also practiced. The potential environmental impacts of this disposal are dependent on the characteristics of the disposal site, characteristics of the coal ash and FGD wastes, control method and the degree of control employed. In general, the major potential impacts are ground and surface water contamination and the "degradation" of large quantities of land. However, assuming land is available for disposal of these wastes, control technology exists for environmentally sound disposal. Because of existing increases in coal use, the possibility of

  3. Health and environmental impacts of increased generation of coal ash and FGD sludges. Report to the Committee on Health and Ecological Effects of Increased Coal Utilization.

    PubMed

    Santhanam, C J; Lunt, R R; Johnson, S L; Cooper, C B; Thayer, P S; Jones, J W

    1979-12-01

    This paper focuses on the incremental impacts of coal ash and flue gas desulfurization (FGD) wastes associated with increased coal usage by utilities and industry under the National Energy Plan (NEP). In the paper, 1985 and 2000 are the assessment points using the baseline data taken from the Annual Environmental Analysis Report (AEAR, September 1977). In each EPA region, the potential mix of disposal options has been broadly estimated and impacts assessed therefrom. In addition, future use of advanced combustion techniques has been taken into account. The quantities of coal ash and FGD wastes depend on ash and sulfur content of the coal, emission regulations, the types of ash collection and FGD systems, and operating conditions of the systems and boiler. The disposal of these wastes is (or will be) subject to Federal and State regulations. The one key legal framework concerning environmental impact on land is the Resource Conservation and Recovery Act (RCRA). RCRA and related Federal and State laws provide a sufficient statutory basis for preventing significant adverse health and environmental impacts from coal ash and FGD waste disposal. However, much of the development and implementation of specific regulations lie ahead. FGD wastes and coal ash and FGD wastes are currently disposed of exclusively on land. The most common land disposal methods are inpoundments (ponds) and landfills, although some mine disposal is also practiced. The potential environmental impacts of this disposal are dependent on the characteristics of the disposal site, characteristics of the coal ash and FGD wastes, control method and the degree of control employed. In general, the major potential impacts are ground and surface water contamination and the "degradation" of large quantities of land. However, assuming land is available for disposal of these wastes, control technology exists for environmentally sound disposal. Because of existing increases in coal use, the possibility of

  4. Production of cements from Illinois coal ash. Technical report, September 1, 1995--November 30, 1995

    SciTech Connect

    Wagner, J.C.; Bhatty, J.I.; Mishulovich, A.

    1995-12-31

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. Currently only about 30% of the 5 million tons of these coal combustion residues generated in Illinois each year are utilized, mainly as aggregate. These residues are composed largely Of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. The process being developed in this program will use the residues directly in the manufacture of cement products. Therefore, a much larger amount of residues can be utilized. To achieve the above objective, in the first phase (current year) samples of coal combustion residues will be blended and mixed, as needed, with a lime or cement kiln dust (CKD) to adjust the CaO composition. Six mixtures will be melted in a laboratory-scale furnace at CTL. The resulting products will then be tested for cementitious properties. Two preliminary blends have been tested. One blend used fly ash with limestone, while the other used fly ash with CKD. Each blend was melted and then quenched, and the resulting product samples were ground to a specific surface area similar to portland cement. Cementitious properties of these product samples were evaluated by compression testing of 1-inch cube specimens. The specimens were formed out of cement paste where a certain percentage of the cement paste is displaced by one of the sample products. The specimens were cured for 24 hours at 55{degrees}C and 100% relative humidity. The specimens made with the product samples obtained 84 and 89% of the strength of a pure portland cement control cube. For comparison, similar (pozzolanic) materials in standard concrete practice are required to have a compressive strength of at least 75% of that of the control.

  5. Recovery of iron oxide from coal fly ash

    DOEpatents

    Dobbins, Michael S.; Murtha, Marlyn J.

    1983-05-31

    A high quality iron oxide concentrate, suitable as a feed for blast and electric reduction furnaces is recovered from pulverized coal fly ash. The magnetic portion of the fly ash is separated and treated with a hot strong alkali solution which dissolves most of the silica and alumina in the fly ash, leaving a solid residue and forming a precipitate which is an acid soluble salt of aluminosilicate hydrate. The residue and precipitate are then treated with a strong mineral acid to dissolve the precipitate leaving a solid residue containing at least 90 weight percent iron oxide.

  6. Usage of fly ash as a coal desulphurization reagent

    SciTech Connect

    Yaman, S.; Kuecuekbayrak, S.

    1996-12-31

    This paper covers the direct usage of fly ash to remove sulphur from coal. Experiments were carried out on a high sulphur Turkish lignite. 5 g of fly ash was extracted in 200 ml of water under pressure and the dilute solution containing water extractable parts of fly ash was used as desulphurization reagent. Oxygen pressure was created over desulphurization medium during the extraction period by which dissolved oxygen was concentrated in the solution. Effects of temperature, partial pressure of oxygen, and time were investigated in the ranges of 403--498 K, 0.0--1.5 MPa and 15--90 min, respectively.

  7. COAL-FIRED POWER PLANT ASH UTILIZATION IN THE TVA REGION

    EPA Science Inventory

    The report gives results of a study: (1) to summarize (a) production of coal ash nationally and by TVA's 12 major ash-producing steam/electric power plants, and (b) the physical/chemical characteristics of coal ash that affect ash disposal and/or use; (2) to review reported metho...

  8. Prediction of Coal ash leaching behavior in acid mine water, comparison of laboratory and field studies

    SciTech Connect

    ANNA, KNOX

    2005-01-10

    Strongly alkaline fluidized bed combustion ash is commonly used to control acid mine drainage in West Virginia coal mines. Objectives include acid neutralization and immobilization of the primary AMD pollutants: iron, aluminum and manganese. The process has been successful in controlling AMD though doubts remain regarding mobilization of other toxic elements present in the ash. In addition, AMD contains many toxic elements in low concentrations. And, each mine produces AMD of widely varying quality. So, predicting the effect of a particular ash on a given coal mine's drainage quality is of particular interest. In this chapter we compare the results of a site-specific ash leaching procedure with two large-scale field applications of FBC ash. The results suggested a high degree of predictability for roughly half of the 25 chemical parameters and poor predictability for the remainder. Of these, seven parameters were successfully predicted on both sites: acidity, Al, B, Ba, Fe, Ni and Zn while electrical conductivity, Ca, Cd, SO4, Pb and Sb were not successfully predicted on either site. Trends for the remaining elements: As, Ag, Be, Cu, Cr, Hg, Mg, Mn, pH, Se Tl and V were successfully predicted on one but not both mine sites.

  9. JV Task 108 - Circulating Fluidized-Bed Combustion and Combustion Testing of Turkish Tufanbeyli Coal

    SciTech Connect

    Douglas Hajicek; Jay Gunderson; Ann Henderson; Stephen Sollom; Joshua Stanislowski

    2007-08-15

    Two combustion tests were performed at the Energy & Environmental Research Center (EERC) using Tufanbeyli coal from Turkey. The tests were performed in a circulating fluidized-bed combustor (CFBC) and a pulverized coal-fired furnace, referred to as the combustion test facility (CTF). One of the goals of the project was to determine the type of furnace best suited to this coal. The coal is high in moisture, ash, and sulfur and has a low heating value. Both the moisture and the sulfur proved problematic for the CTF tests. The fuel had to be dried to less than 37% moisture before it could be pulverized and further dried to about 25% moisture to allow more uniform feeding into the combustor. During some tests, water was injected into the furnace to simulate the level of flue gas moisture had the fuel been fed without drying. A spray dryer was used downstream of the baghouse to remove sufficient sulfur to meet the EERC emission standards permitted by the North Dakota Department of Health. In addition to a test matrix varying excess air, burner swirl, and load, two longer-term tests were performed to evaluate the fouling potential of the coal at two different temperatures. At the lower temperature (1051 C), very little ash was deposited on the probes, but deposition did occur on the walls upstream of the probe bank, forcing an early end to the test after 2 hours and 40 minutes of testing. At the higher temperature (1116 C), ash deposition on the probes was significant, resulting in termination of the test after only 40 minutes. The same coal was burned in the CFBC, but because the CFBC uses a larger size of material, it was able to feed this coal at a higher moisture content (average of 40.1%) compared to the CTF (ranging from 24.2% to 26.9%). Sulfur control was achieved with the addition of limestone to the bed, although the high calcium-to-sulfur rate required to reduce SO{sub 2} emissions resulted in heat loss (through limestone calcination) and additional ash

  10. Comparative analysis of methods for determination of arsenic in coal and coal ash

    SciTech Connect

    Vukasinovic-Pesic, V.L.; Blagojevic, N.Z.; Rajakovic, L.V.

    2009-07-01

    In this paper the comparative analysis of different methods for the preparation and analysis of arsenic content in coal and coal ash have been presented. The suggested method is coal digestion method, i.e., coal ash digestion using the mixture of acids: nitric and sulphuric in presence of vanadium-pentoxide as catalyzer. The comparative analysis of different recording techniques (AAS-GH, AAS-GF and ICP-AES) has also been presented. For arsenic recording the suggested technique is AAS-GF technique. The obtained results show that the method of high precision, high sensitivity and high reproductivity has been obtained.

  11. Synthesis of merlinoite from Chinese coal fly ashes and its potential utilization as slow release K-fertilizer.

    PubMed

    Li, Jing; Zhuang, Xinguo; Font, Oriol; Moreno, Natalia; Vallejo, V Ramon; Querol, Xavier; Tobias, Aurelio

    2014-01-30

    This study focuses on the synthesis of merlinoite from Chinese coal fly ashes by KOH direct conversion method, with special emphasis on the application of synthetic merlinoite as fertilizer. These fly ashes were collected from two pulverized-coal combustion (PCC) power plants in Xinjiang, Northwest China. The synthesis results are influenced by fly ash characteristics and different synthesis conditions (KOH solution concentrations, activation temperature, time, and KOH/fly ash ratios). A high quality merlinoite-rich product was synthesized under optimal activation conditions (KOH concentration of 5M, activation temperature of 150°C, activation time of 8h and KOH/fly ash ratio of 2l/kg), with a cation exchange capacity (CEC) of 160cmolkg(-1). The synthetic merlinoite is proved to be an efficient slow release K-fertilizer for plant growth, indicating that it can be widely used for high-nutrient demanding crops growing in nutrient-limited soils and for large-area poor soil amendment in opencast coal mine areas around the power plants that will substantially grow with the increasing coal combustion in Xinjiang in the near future. PMID:24365875

  12. Task 6.4 - the use of coal ash in ceramics. Topical report, July--December 1995

    SciTech Connect

    1996-03-01

    Previous empirical tests at the Energy & Environmental Research Center (EERC) have indicated that coal combustion by-products are a viable starting material for the production of a variety of ceramic products, including brick, tile, and high-flexural-strength ceramics. The EERC has focused on high-temperature properties of coal ashes and has provided valuable insight into ash transformations, fouling, and stagging for the utility industry. It is proposed to utilize the information generated in these past projects to develop material selection criteria and product manufacturing techniques based on scientific and engineering characteristics of the ash. Commercialization of the use of coal combustion by-products in ceramics is more likely to become viable if a quality-assured product can be made, and predictive materials selection is a key component of a quality-assured product. The objective of this work was to demonstrate the development and production of a ceramic material utilizing coal ash as a key component. Chemical and high-temperature properties of ash were carefully determined with the objective of identifying criteria for materials selection and manufacturing options for ceramic production.

  13. Managing coal combustion residues in mines

    SciTech Connect

    2006-07-01

    Burning coal in electric utility plants produces, in addition to power, residues that contain constituents which may be harmful to the environment. The management of large volumes of coal combustion residues (CCRs) is a challenge for utilities, because they must either place the CCRs in landfills, surface impoundments, or mines, or find alternative uses for the material. This study focuses on the placement of CCRs in active and abandoned coal mines. The Committee on Mine Placement of Coal Combustion Wastes of the National Research Council believes that placement of CCRs in mines as part of the reclamation process may be a viable option for the disposal of this material as long as the placement is properly planned and carried out in a manner that avoids significant adverse environmental and health impacts. This report discusses a variety of steps that are involved in planning and managing the use of CCRs as minefills, including an integrated process of CCR characterization and site characterization, management and engineering design of placement activities, and design and implementation of monitoring to reduce the risk of contamination moving from the mine site to the ambient environment. Enforceable federal standards are needed for the disposal of CCRs in minefills to ensure that states have adequate, explicit authority and that they implement minimum safeguards. 267 refs., 6 apps.

  14. Catalytic combustion of coal-derived liquids

    NASA Technical Reports Server (NTRS)

    Bulzan, D. L.; Tacina, R. R.

    1981-01-01

    A noble metal catalytic reactor was tested with three grades of SRC 2 coal derived liquids, naphtha, middle distillate, and a blend of three parts middle distillate to one part heavy distillate. A petroleum derived number 2 diesel fuel was also tested to provide a direct comparison. The catalytic reactor was tested at inlet temperatures from 600 to 800 K, reference velocities from 10 to 20 m/s, lean fuel air ratios, and a pressure of 3 x 10 to the 5th power Pa. Compared to the diesel, the naphtha gave slightly better combustion efficiency, the middle distillate was almost identical, and the middle heavy blend was slightly poorer. The coal derived liquid fuels contained from 0.58 to 0.95 percent nitrogen by weight. Conversion of fuel nitrogen to NOx was approximately 75 percent for all three grades of the coal derived liquids.

  15. Development and testing of commercial-scale, coal-fired combustion systems: Phase III. Final report

    SciTech Connect

    1996-03-01

    Based on studies that indicated a large potential for significantly increased coal-firing in the commercial sector, the U.S. Department of Energy`s Pittsburgh Energy Technology Center (PETC) sponsored a multi-phase development effort for advanced coal combustion systems. This Final Report presents the results of the last phase (Phase III) of a project for the development of an advanced coal-fired system for the commercial sector of the economy. The project performance goals for the system included dual-fuel capability (i.e., coal as primary fuel and natural gas as secondary fuel), combustion efficiency exceeding 99 percent, thermal efficiency greater than 80 percent, turndown of at least 3:1, dust-free and semi-automatic dry ash removal, fully automatic start-up with system purge and ignition verification, emissions performance exceeding New Source Performance Standards (NSPS) and approaching those produced by oil-fired, Commercial-sized units, and reliability, safety, operability, maintainability, and service life comparable to oil-fired units. The program also involved a site demonstration at a large facility owned by Striegel Supply Company, a portion of which was leased to MTCI. The site, mostly warehouse space, was completely unheated and the advanced coal-fired combustion system was designed and sized to heat this space. Three different coals were used in the project, one low and one high sulfur pulverized Pittsburgh No. 8 coal, and a micronized low volatile, bituminous coal. The sorbents used were Pfizer dolomitic limestone and an Anvil lime. More than 100 hours of screening test`s were performed to characterize the system. The parameters examined included coal firing rate, excess air level, ash recycle rate, coal type, dolomitic limestone feed rate, and steam injection rate. These tests indicated that some additional modifications for coal burning in the system were required.

  16. Advanced coal-fueled gas turbine systems: Subscale combustion testing. Topical report, Task 3.1

    SciTech Connect

    Not Available

    1993-05-01

    This is the final report on the Subscale Combustor Testing performed at Textron Defense Systems` (TDS) Haverhill Combustion Laboratories for the Advanced Coal-Fueled Gas Turbine System Program of the Westinghouse Electric Corp. This program was initiated by the Department of Energy in 1986 as an R&D effort to establish the technology base for the commercial application of direct coal-fired gas turbines. The combustion system under consideration incorporates a modular staged, rich-lean-quench, Toroidal Vortex Slogging Combustor (TVC) concept. Fuel-rich conditions in the first stage inhibit NO{sub x} formation from fuel-bound nitrogen; molten coal ash and sulfated sorbent are removed, tapped and quenched from the combustion gases by inertial separation in the second stage. Final oxidation of the fuel-rich gases, and dilution to achieve the desired turbine inlet conditions are accomplished in the third stage, which is maintained sufficiently lean so that here, too, NO{sub x} formation is inhibited. The primary objective of this work was to verify the feasibility of a direct coal-fueled combustion system for combustion turbine applications. This has been accomplished by the design, fabrication, testing and operation of a subscale development-type coal-fired combustor. Because this was a complete departure from present-day turbine combustors and fuels, it was considered necessary to make a thorough evaluation of this design, and its operation in subscale, before applying it in commercial combustion turbine power systems.

  17. Remediation of abandoned mines using coal combustion by-products

    SciTech Connect

    Bulusu, S.; Aydilek, A.H.; Petzrick, P.; Guynn, R.

    2005-08-01

    Acid mine drainage (AMD) is a phenomenon that occurs when pyrite that is present in abandoned coal mines comes in contact with oxygen and water, which results in the formation of sulfuric acid and iron hydroxide. Grouting of an abandoned mine with alkaline materials provides a permanent reduction in acid production. This study investigates the success of coal combustion by-product (CCB)-based grout mixtures in reducing AMD. The laboratory phase included testing of grouts with different proportions of Class F fly ash, flue gas desulfurization by-product, fluidized bed combustion by-product, and quicklime, for slump, modified flow, bleed, and strength. Then the selected optimal grout mixture was injected into the Frazee mine, located in Western Maryland. Pre- and post-injection water quality data were collected to assess the long-term success of the grouting operation by analyzing mine water, surface water, and groundwater. Overall, the results indicated that CCB-based grouts can control the acid mine drainage. However, the mechanical properties of the grout are highly critical for the construction phase, and long-term monitoring is essential for evaluating the effectiveness of the grouting process.

  18. Co-combustion of sludge with coal or wood

    SciTech Connect

    Leckner, B.; Aamand, L.-E.

    2004-07-01

    There are several options for co-combustion of biomass or waste with coal. In all cases the fuel properties are decisive for the success of the arrangement: contents of volatile matter and of potential emission precursors, such as sulphur, nitrogen, chlorine, and heavy metals. The content of alkali in the mineral substance of the fuel is important because of the danger of fouling and corrosion. Research activities at Chalmers University of Technology include several aspects of the related problems areas. An example is given concerning emissions from co-combustion in circulating fluidized beds with coal or wood as base fuels, and with sewage sludge as additional fuel. Two aspects of the properties of sludge are studied: emissions of nitrogen and sulphur oxides as well as of chlorine, because the contents of the precursors to these emissions are high. The possibility of utilizing the phosphorus in sludge as a fertilizer is also discussed. The results show that emissions can be kept below existing emission limits if the fraction of sludge is sufficiently small but the concentration of trace elements in the sludge ash prevents the sludge from being used as a fertilizer. 15 refs., 9 figs., 2 tabs.

  19. Suppression of fine ash formation in pulverized coal flames. Quarterly technical progress report No. 10, January 1, 1995--March 31, 1995

    SciTech Connect

    Kramlich, J.C.; Chenevert, B.; Park, J.

    1995-06-01

    The production of ash particles from coal combustion limits it`s use as a fuel. On mechanism by which small ash particles are formed is the generation of submicron aerosols through a vaporization/condensation mechanism. Previous work has shown that coal cleaning can lead to increased emissions of aerosols. This research will investigate the means or aerosol formation in coals and the effects that various methods of coal cleaning have on aerosol production, and whether or not cleaning can be performed in a manner that will not lend itself to aerosol formation.

  20. Char crystalline transformations during coal combustion and their implications for carbon burnout

    SciTech Connect

    Hurt, R.H.

    1999-07-07

    Residual, or unburned carbon in fly ash affects many aspects of power plant performance and economy including boiler efficiency, electrostatic precipitator operation, and ash as a salable byproduct. There is a large concern in industry on the unburned carbon problem due to a variety of factors, including low-NOx combustion system and internationalization of the coal market. In recent work, it has been found that residual carbon extracted from fly ash is much less reactive than the laboratory chars on which the current kinetics are based. It has been suggested that thermal deactivation at the peak temperature in combustion is a likely phenomenon and that the structural ordering is one key mechanism. The general phenomenon of carbon thermal annealing is well known, but there is a critical need for more data on the temperature and time scale of interest to combustion. In addition, high resolution transmission electron microscopy (HRTEM) fringe imaging, which provides a wealth of information on the nature and degree of crystallinity in carbon materials such as coal chars, has become available. Motivated by these new developments, this University Coal Research project has been initiated with the following goals: (1) To determine transient, high-temperature, thermal deactivation kinetics as a function of parent coal and temperature history. (2) To characterize the effect of the thermal treatment on carbon crystalline structure through high-resolution transmission electron microscopy and specialized, quantitative image analysis.

  1. Fly ash and coal mineral matter surface transformations during heating

    SciTech Connect

    Baer, D R; Smith, R D

    1982-05-01

    A study is reported of surface segregation phenomena for fly ash and aluminosilicates representative of coal mineral matter during heating. The materials studied included a 20-..mu..m average diameter fly ash powder, a glass prepared from the fly ash, and Ca- and K-rich aluminosilicate minerals. The samples were heated both in air and under vacuum for extended periods at temperatures up to 1100/sup 0/C. XPS, Auger and SIMS methods were used to obtain relative surface elemental concentrations for major and minor components and depth profiles for some of the samples. Major differences were noted between samples heated in air (oxidizing) and those heated in vacuum (reducing) environments. For the fly ash glass heated in air Fe, Ti and Mg become enriched on the surfaces while heating in vacuum leads to Si surface segregation. Different trends upon heating were also observed for the Ca- and K-rich aluminosilicates. The results indicate two levels of surface enrichment upon the fly ash glass; a thin (< 500 A) layer and a thicker (1- to 2-..mu..m) layer most evident for heating in air where an Fe-rich layer is formed. The present results indicate that the rates of surface segregation may not be sufficiently fast on the time scale of fly ash formation to result in equilibrium surface segregation. It is concluded that condensation processes during fly ash formation probably play a major role in the observed fly ash surface enrichments.

  2. NOx EMISSIONS PRODUCED WITH COMBUSTION OF POWDER RIVER BASIN COAL IN A UTILITY BOILER

    SciTech Connect

    John S. Nordin; Norman W. Merriam

    1997-04-01

    The objective of this report is to estimate the NOx emissions produced when Powder River Basin (PRB) coal is combusted in a utility boiler. The Clean Air Act regulations specify NOx limits of 0.45 lb/mm Btu (Phase I) and 0.40 lb/mm Btu (Phase II) for tangentially fired boilers, and 0.50 lb/mm 13tu (Phase II) and 0.46 lb/mm Btu (Phase II) for dry-bottom wall-fired boilers. The Clean Air Act regulations also specify other limits for other boiler types. Compliance for Phase I has been in effect since January 1, 1996. Compliance for Phase II goes into effect on January 1, 2000. Emission limits are expressed as equivalent NO{sub 2} even though NO (and sometimes N{sub 2}O) is the NOx species emitted during combustion. Regulatory agencies usually set even lower NOx emission limits in ozone nonattainment areas. In preparing this report, Western Research Institute (WRI) used published test results from utilities burning various coals, including PRB coal, using state-of-the art control technology for minimizing NOx emissions. Many utilities can meet Clean Air Act NOx emission limits using a combination of tight combustion control and low-NOx burners and by keeping furnaces clean (i.e., no slag buildup). In meeting these limits, some utilities also report problems such as increased carbon in their fly ash and excessive furnace tube corrosion. This report discusses utility experience. The theory of NOx emission formation during coal combustion as related to coal structure and how the coal is combusted is also discussed. From this understanding, projections are made for NOx emissions when processed PRB coal is combusted in a test similar to that done with other coals. As will be shown, there are a lot of conditions for achieving low NOx emissions, such as tight combustion control and frequent waterlancing of the furnace to avoid buildup of deposits.

  3. Coal ash usage in environmental restoration at the Hanford Site

    SciTech Connect

    Scanlon, P.L.; Sonnichsen, J.C.; Phillips, S.J.

    1995-09-01

    This paper discusses the use of coal ash from Hanford Nuclear Reservation steam plants as codisposal waste rock, landfill, or tank stabilization material; usage as a fuel source for energy recovery, as pipe or foundation backfill, or as an ornamental brick additive; and as aquarium rock, jewelry, or oyster bed stabilization material. Reducing the amount of waste produced is also discussed.

  4. Dissolution of lime into synthetic coal ash slags

    SciTech Connect

    Elliott, L.; Wang, Shen Mao; Wall, T.; Lucas, J.

    1996-12-31

    One of the alternate processes presently being investigated to produce electrical power from coal is Integrated Gasification Combined Cycle (IGCC). The ash that remains when the coal is gasified in this process, is removed by granulating the molten ash at 1400 - 1500{degrees}C, To reduce the melting temperature of the coal ash to this level, a flux, usually limestone, is added with the cow to the gasifier. The rate of dissolution of the flux is uncertain. This paper reports the investigation of the rate of time dissolution into synthetic coal ashes, consisting of SiO{sub 2}, Al{sub 2}O{sub 3} and CaO. Results previously reported have shown that the free dissolution of fine particles (50-200 {mu}m) is mass transfer controlled. To investigate forced dissolution, a high temperature viscometer was used to rotate a cylinder of lime in the molten slag for a given period. At temperatures between 1450{degrees}C and 1656{degrees}C, reaction products of 3CaO.SiO{sub 2}/3CaOAl{sub 2}O{sub 3}, 2CaO.SiO{sub 2}/3CaO.Al{sub 2}O{sub 3}/12CaO,7Al{sub 2}O{sub 3} form around the lime pellet. The concentration gradient involved in the mass transfer was defined, and initial studies of the diffusion coefficients were completed.

  5. Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion

    SciTech Connect

    Andrew Lucero

    2005-04-01

    Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

  6. Combustion of Illinois coals and chars with natural gas. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Buckius, R.O.; Peters, J.E.; Krier, H.

    1992-12-31

    Combined combustion of coal and natural gas offers advantages compared to burning coal or natural gas alone. For example, low volatile coals (or chars) derived from treatment or gasification processes can be of limited use due to their poor flammability characteristics. However, the use of natural gas in conjunction with the solid fuel can provide the necessary ``volatiles`` to enhance the combustion. Also, natural gas provides a clean cofiring fuel source which can enhance the usefulness of coals with high sulfur content. Addition of natural gas may reduce SO{sub x} emissions through increased sulfur retention in the ash and reduce NO{sub x} emissions by varying local stoichiometry and temperature levels. This research program addresses the contributions and the mechanisms of cofiring natural gas with Illinois coal through studies of particle ignition, burning rates and ash characterization.

  7. Mercury emissions from coal combustion in China

    SciTech Connect

    David G. Streets; Jiming Hao; Shuxiao Wang; Ye Wu

    2009-07-01

    This chapter reviews the magnitude and spatial distribution of mercury emissions from coal combustion in China. Due to the large quantities of coal burned and the relatively low level of technology, particularly in industry, emissions are high. Emissions were stable at about 200-210 Mg during the period 1995-2000, but because of rapid economic growth starting in 2001, mercury emissions grew quickly to a value of 334 Mg in 2005. The annual average growth rate for the period 1995-2005 was 5.1%. The uncertainty in emission estimates is about {+-}35% (95% confidence intervals). Emissions are concentrated in those provinces with high concentrations of mercury in coal (like Guizhou Province) and provinces in which a lot of coal is burned (like Shanxi Province). Because significant amounts of coal are burned in homes and small industrial facilities, without any kind of emission control at all, emissions of particulate mercury are higher in China than in the developed world; the speciation profile nationwide is: 64% Hg{sup II}, 19% Hg{sup p}, and 17% Hg{sup 0}. In the future, growth in mercury emissions is expected to be limited by the application of FGD for SO{sub 2} control and other advanced technologies. Estimates of emissions are hampered by the lack of comprehensive and reliable emissions testing programs in China.

  8. Oxidation of Mercury in Products of Coal Combustion

    SciTech Connect

    Peter Walsh; Giang Tong; Neeles Bhopatkar; Thomas Gale; George Blankenship; Conrad Ingram; Selasi Blavo Tesfamariam Mehreteab; Victor Banjoko; Yohannes Ghirmazion; Heng Ban; April Sibley

    2009-09-14

    Laboratory measurements of mercury oxidation during selective catalytic reduction (SCR) of nitric oxide, simulation of pilot-scale measurements of mercury oxidation and adsorption by unburned carbon and fly ash, and synthesis of new materials for simultaneous oxidation and adsorption of mercury, were performed in support of the development of technology for control of mercury emissions from coal-fired boilers and furnaces. Conversion of gas-phase mercury from the elemental state to water-soluble oxidized form (HgCl{sub 2}) enables removal of mercury during wet flue gas desulfurization. The increase in mercury oxidation in a monolithic V{sub 2}O{sub 5}-WO{sub 3}/TiO{sub 2} SCR catalyst with increasing HCl at low levels of HCl (< 10 ppmv) and decrease in mercury oxidation with increasing NH{sub 3}/NO ratio during SCR were consistent with results of previous work by others. The most significant finding of the present work was the inhibition of mercury oxidation in the presence of CO during SCR of NO at low levels of HCl. In the presence of 2 ppmv HCl, expected in combustion products from some Powder River Basin coals, an increase in CO from 0 to 50 ppmv reduced the extent of mercury oxidation from 24 {+-} 3 to 1 {+-} 4%. Further increase in CO to 100 ppmv completely suppressed mercury oxidation. In the presence of 11-12 ppmv HCl, increasing CO from 0 to {approx}120 ppmv reduced mercury oxidation from {approx}70% to 50%. Conversion of SO{sub 2} to sulfate also decreased with increasing NH{sub 3}/NO ratio, but the effects of HCl and CO in flue gas on SO{sub 2} oxidation were unclear. Oxidation and adsorption of mercury by unburned carbon and fly ash enables mercury removal in a particulate control device. A chemical kinetic mechanism consisting of nine homogeneous and heterogeneous reactions for mercury oxidation and removal was developed to interpret pilot-scale measurements of mercury oxidation and adsorption by unburned carbon and fly ash in experiments at pilot

  9. Toxic substances from coal combustion -- A comprehensive assessment

    SciTech Connect

    C.L. Senior; T. Panagiotou; F.E. Huggins; G.P. Huffman; N. Yap; J.O.L. Wendt; W. Seames; M.R. Ames; A.F Sarofim; J. Lighty; A. Kolker; R. Finkelman; C.A. Palmer; S.J. Mroczkowsky; J.J. Helble; R. Mamani-Paco

    1999-11-01

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 July 1999 to 30 September 1999. During this period the MIT INAA procedures were revised to improve the quality of the analytical results. Two steps have been taken to reduce the analytical errors. A new nitric acid leaching procedure, modified from ASTM procedure D2492, section 7.3.1 for determination of pyritic sulfur, was developed by USGS and validated. To date, analytical results have been returned for all but the last complete round of the four-step leaching procedure. USGS analysts in Denver have halted development of the cold vapor atomic fluorescence technique for mercury analysis procedure in favor of a new direct analyzer for Hg that the USGS is in the process of acquiring. Since early June, emphasis at USGS has been placed on microanalysis of clay minerals in project coals in preparation

  10. Determination of benzo[a]pyrene and dibenzopyrenes in a Chinese coal fly ash certified reference material.

    PubMed

    Masala, Silvia; Bergvall, Christoffer; Westerholm, Roger

    2012-08-15

    Air pollution from coal combustion is of great concern in China because coal is the country's principal source of energy and it has been estimated that coal combustion is one of the main sources of polycyclic aromatic hydrocarbon (PAH) emissions in the nation. This study reports the concentrations of 15 PAHs including benzo[a]pyrene, dibenzo[a,l]pyrene, dibenzo[a,e]pyrene, dibenzo[a,i]pyrene and dibenzo[a,h]pyrene in a coal fly ash certified reference material (CRM) from China. To the best of our knowledge, dibenzo[a,l]pyrene, dibenzo[a,i]pyrene and dibenzo[a,h]pyrene concentrations in coal fly ash particles have not previously been reported. Benzo[a]pyrene is the only one of the studied hydrocarbons whose concentration in the coal fly ash CRM had previously been certified. The concentration of this species measured in this present work was twice the certified value. This is probably because of the exhaustive accelerated solvent extraction method employed. Consecutive extractions indicated an extraction recovery in excess of 95% for benzo[a]pyrene. For the other determined PAHs, repeat extractions indicated recoveries above 90%. PMID:22728296

  11. Microwave-assisted sample preparation of coal and coal fly ash for subsequent metal determination

    SciTech Connect

    Srogi, K.

    2007-01-15

    The aim of this paper is to review microwave-assisted digestion of coal and coal fly ash. A brief description of microwave heating principles is presented. Microwave-assisted digestion appears currently to be the most popular preparation technique, possibly due to the comparatively rapid sample preparation and the reduction of contamination, compared to the conventional hot-plate digestion methods.

  12. Statistical analysis of automated coal-ash fusion temperatures for West Virginia coals

    SciTech Connect

    McColloch, G.H. Jr.; Ashton, K.C.; Smith, C.J.; Hohn, M.E.

    1987-09-01

    During 1984-1986, the West Virginia Geological and Economic Survey dramatically expanded its coal-ash fusion data base, and conducted statistical studies of the new data. More, better distributed data were obtained for the Survey's computerized data base, which is used in (1) the coal-quality exploration program, (2) mapping, and (3) estimating ash fusion temperature based on ash and sulfur in coal. The new data, obtained using an automated ash fusion analyzer, were subjected to extensive analysis. Along with realizing the major goals of the study, they have three additional findings. (1) Interpolating between reducing-atmosphere softening temperature and reducing-atmosphere fluid temperature has yielded a reliable equation to predict the reducing-atmosphere hemispherical temperature of West Virginia coals. This parameter is missing from many older analyses. (2) Regardless of the care taken, human factors figure heavily in the accuracy of all ash fusion tests performed in nonautomated ash fusion analyses. (3) They have developed improved estimation equations using machine-generated ash fusion analyses that will be more reliable than earlier equations that used a combination of human operator and machine analyses.

  13. Emission, distribution and toxicity of polycyclic aromatic hydrocarbons (PAHs) during municipal solid waste (MSW) and coal co-combustion.

    PubMed

    Peng, Nana; Li, Yi; Liu, Zhengang; Liu, Tingting; Gai, Chao

    2016-09-15

    Emission and distribution characteristics of polycyclic aromatic hydrocarbons (PAHs) were investigated during municipal solid waste (MSW) and coal combustion alone and MSW/coal blend (MSW weight fraction of 25%) co-combustion within a temperature range of 500°C-900°C. The results showed that for all combustion experiments, flue gas occupied the highest proportion of total PAHs and fly ash contained more high-ring PAHs. Moreover, the 3- and 4-ring PAHs accounted for the majority of total PAHs and Ant or Phe had the highest concentrations. Compared to coal, MSW combustion generated high levels of total PAHs with the range of 111.28μg/g-10,047.22μg/g and had high toxicity equivalent value (TEQ). MSW/coal co-combustion generated the smallest amounts of total PAHs and had the lowest TEQ than MSW and coal combustion alone. Significant synergistic interactions occurred between MSW and coal during co-combustion and the interactions suppressed the formation of PAHs, especially hazardous high-ring PAHs and decreased the TEQ. The present study indicated that the reduction of the yield and toxicity of PAHs can be achieved by co-combustion of MSW and coal. PMID:27265733

  14. Production of low ash coal by high efficiency coal preparation

    SciTech Connect

    Horsfall, D.W.

    1995-10-01

    The washability of South African coals is described and the problems encountered in washing at low densities, to make premium products, are enumerated. The measures taken to overcome those problems, when low density separations became a commercial necessity, are described in detail. The descriptions of processes are with specific reference to the three sizes commonly treated separately in coal preparation namely coarse coal, small coal, and fine coal. Some information is given on the performance characteristics of the plants erected to meet market requirements.

  15. Combustion characterization of the blend of plant coal and recovered coal fines. [Quarterly] technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    Singh, S.; Scaroni, A.; Miller, B.; Choudhry, V.

    1992-10-01

    The overall objective of this proposed research program is to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. One plant coal and three blend samples will be prepared and utilized. The blend samples will be of a mixture of 90% plant coal + 10% fines, 85% plant coal + 15% fines, 80% plant coal + 20% fines having particle size distribution of 70% passing through -200 mesh size. These samples` combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace win be used mainly to measure the emissions and ash deposition study, while the drop tube furnace will be used to determine burning profile, combustion efficiency, etc. The burning profile of the plant coal and the three blends was determined in a thermogravimetric analyzer. Results indicated slower burning of the blends due to low volatile matter and oxidized coal particles. Ash fusing temperatures of the samples were determined using ASTM procedure. Preliminary combustion evaluation of the samples (100% plant coal, 80% plant coal/20% recovered coal fines) indicated that the flame was stable at 100,000-200,000 Btu/hr firing rate. Carbon conversion efficiency of 85 to 90% was recorded using the Ash Tracer technique. Tests are continuing to determine the operating boundaries for these blends while measuring the emissions of SO{sub x}, NO{sub x}, CO and O{sub 2}, maintaining a stable flame.

  16. 2007 world of coal ash conference proceedings

    SciTech Connect

    2007-07-01

    The theme of the conference was science, applications and sustainability. Papers are presented under the following topics: aggregates/geotechnology; agriculture; ash facility; management; CCT products; cement and concrete; chemistry and mineralogy; emerging technology; environmental; LOI/beneficiation/handling; mercury; mining and regulations and standards. The poster papers are included as well.

  17. Coal fly ash as an amendment to container substrate for Spathiphyllum production.

    PubMed

    Chen, Jianjun; Li, Yuncong

    2006-10-01

    to soilless substrates for ornamental plant production. Utilization of fly ashes as container substrate amendments should represent a new market for the beneficial use of coal combustion byproducts. PMID:16214336

  18. The use of coal fly ash for soil stabilization

    SciTech Connect

    Brown, T.H.; Brown, M.A.; Sorini, S.S.; Huntington, G.

    1991-12-01

    The objective of this work was to examine the potential use of Wyoming subbituminous coal fly ash materials for cementation of soil materials. Specimens made from Laramie River (LR) fly ash had higher unconfined compression strength and more brittleness than the Specimens made with Dave Johnston (DJ) fly ash. However, soil/DJ fly ash mixtures that were cured for 28 days had relatively good strengths without the brittleness that the LR specimens developed. These characteristics of the DJ fly ash may be important attributes for road stabilization applications. The detailed mineralogical evaluation provides some insight into which minerals may enhance development of strength in these materials. In general, selective dissolution of the soil/fly ash mixtures shows that many of the potentially toxic elements (e.g., B, Cr, Fe, Mn, Ni, Pb) are associated with the sulfide phase (HNO{sub 3} extractable) and with the residual material. In this study, the dynamics of elemental release from the element pools did not result in toxic conditions. The formation of colloidal material capable of mobilizing potentially toxic elements was not found in the soil/fly ash mixtures. Apparently, the high pH of the materials enhanced immobilization of the high molecular weight material.

  19. Mutagenicity and genotoxicity of coal fly ash water leachate

    SciTech Connect

    Chakraborty, R.; Mukherjee, A.

    2009-03-15

    Fly ash is a by-product of coal-fired electricity generation plants. The prevalent practice of disposal is as slurry of ash and water to storage or ash ponds located near power stations. This has lain to waste thousands of hectares of land all over the world. Since leaching is often the cause of off-site contamination and pathway of introduction into the human environment, a study on the genotoxic effects of fly ash leachate is essential. Leachate prepared from the fly ash sample was analyzed for metal content, and tested for mutagenicity and genotoxicity. Analyses of metals show predominance of the metals - sodium, silicon, potassium, calcium, magnesium, iron, manganese, zinc, and sulphate. The Ames Salmonella mutagenicity assay, a short-term bacterial reverse mutation assay, was conducted on two-tester strains of Salmonella typhimurium strains TA97a and TA102. For genotoxicity, the alkaline version of comet assay on fly ash leachate was carried in vitro on human blood cells and in vivo on Nicotiana plants. The leachate was directly mutagenic and induced significantconcentration-dependent increases in DNA damage in whole blood cells, lymphocytes, and in Nicotiana plants. The comet parameters show increases in tail DNA percentage (%), tail length (mu m), and olive tail moment (arbitrary units). Our results indicate that leachate from fly ash dumpsites has the genotoxic potential and may lead to adverse effects on vegetation and on the health of exposed human populations.

  20. DEVELOPMENT OF ACTIVATED CARBONS FROM COAL COMBUSTION BY-PRODUCTS

    SciTech Connect

    Harold H. Schobert; M. Mercedes Maroto-Valer; Zhe Lu

    2003-09-30

    The increasing role of coal as a source of energy in the 21st century will demand environmental and cost-effective strategies for the use of coal combustion by-products (CCBPs), mainly unburned carbon in fly ash. Unburned carbon is nowadays regarded as a waste product and its fate is mainly disposal, due to the present lack of efficient routes for its utilization. However, unburned carbon is a potential precursor for the production of adsorbent carbons, since it has gone through a devolatilization process while in the combustor, and therefore, only requires to be activated. Accordingly, the principal objective of this work was to characterize and utilize the unburned carbon in fly ash for the production of activated carbons. The unburned carbon samples were collected from different combustion systems, including pulverized utility boilers, a utility cyclone, a stoker, and a fluidized bed combustor. LOI (loss-on-ignition), proximate, ultimate, and petrographic analyses were conducted, and the surface areas of the samples were characterized by N2 adsorption isotherms at 77K. The LOIs of the unburned carbon samples varied between 21.79-84.52%. The proximate analyses showed that all the samples had very low moisture contents (0.17 to 3.39 wt %), while the volatile matter contents varied between 0.45 to 24.82 wt%. The elemental analyses show that all the unburned carbon samples consist mainly of carbon with very little hydrogen, nitrogen, sulfur and oxygen In addition, the potential use of unburned carbon as precursor for activated carbon (AC) was investigated. Activated carbons with specific surface area up to 1075m{sup 2}/g were produced from the unburned carbon. The porosity of the resultant activated carbons was related to the properties of the unburned carbon feedstock and the activation conditions used. It was found that not all the unburned carbon samples are equally suited for activation, and furthermore, their potential as activated carbons precursors could be

  1. [Predicting low NOx combustion property of a coal-fired boiler].

    PubMed

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion. PMID:12048812

  2. Quantitative geochemical modelling using leaching tests: application for coal ashes produced by two South African thermal processes.

    PubMed

    Hareeparsad, Shameer; Tiruta-Barna, Ligia; Brouckaert, Chris J; Buckley, Chris A

    2011-02-28

    The present work focuses on the reactivity of coal fly ash in aqueous solutions studied through geochemical modelling. The studied coal fly ashes originate from South African industrial sites. The adopted methodology is based on mineralogical analysis, laboratory leaching tests and geochemical modelling. A quantitative modelling approach is developed here in order to determine the quantities of different solid phases composing the coal fly ash. It employs a geochemical code (PHREEQC) and a numerical optimisation tool developed under MATLAB, by the intermediate of a coupling program. The experimental conditions are those of the laboratory leaching test, i.e. liquid/solid ratio of 10 L/kg and 48 h contact time. The simulation results compared with the experimental data demonstrate the feasibility of such approach, which is the scope of the present work. The perspective of the quantitative geochemical modelling is the waste reactivity prediction in different leaching conditions and time frames. This work is part of a largest research project initiated by Sasol and Eskom companies, the largest South African coal consumers, aiming to address the issue of waste management of coal combustion residues and the environmental impact assessment of coal ash disposal on land. PMID:21208742

  3. Land application uses of pressurized fluidized-bed combustion (PFBC) ash

    SciTech Connect

    Beeghly, J.H.; Dick, W.A.; Wolfe, W.

    1993-09-01

    Dry alkaline flue gas desulfurization by-products (dry lime and limestone FGD scrubber ashes) including the American Electric Power (AEP) Tidd PFBC bed and cyclone ash, are being evaluated for beneficial uses via land application for agriculture, mine reclamation, and soil stabilization in a 5 year study that began December, 1990. A 1989 Battelle Memorial Institute report had recommended that the highest priority in stimulating reuse of FGD by-products was the sponsoring of in-field research of coal combustion products generated from high sulfur midwestern coals to (a) better understand and quantify the leach rate, fate and transport of sulfates and trace metals and (b) demonstrate the level of protection necessary to build public acceptance of land-based reuses (1). The specific objectives of the demonstration project are as follows: To characterize the material generated from dry FGD processes; to demonstrate the utilization of dry FGD by-products as an soil amendment material on agricultural lands and on abandoned and active surface coal mines in Ohio; to demonstrate the use of dry FGD by-product as an engineering material for soil stabilization; to determine the quantities of dry FGD material than can be utilized in each of these applications; to determine the environmental and economic impact of utilizing the material.

  4. Development and evaluation of coal/water mixture combustion technology. Final report

    SciTech Connect

    Scheffee, R.S.; Rossmeissl, N.P.; Skolnik, E.G.; McHale, E.T.

    1981-08-01

    The objective was to advance the technology for the preparation, storage, handling and combustion of highly-loaded coal/water mixtures. A systematic program to prepare and experimentally evaluate coal/water mixtures was conducted to develop mixtures which (1) burn efficiently using combustion chambers and burners designed for oil, (2) can be provided at a cost less than that of No. 6 oil, and (3) can be easily transported and stored. The program consisted of three principal tasks. The first was a literature survey relevant to coal/water mixture technology. The second involved slurry preparation and evaluation of rheological and stability properties, and processing techniques. The third consisted of combustion tests to characterize equipment and slurry parameters. The first task comprised a complete search of the literature, results of which are tabulated in Appendix A. Task 2 was involved with the evaluation of composition and process variables on slurry rheology and stability. Three bituminous coals, representing a range of values of volatile content, ash content, and hardness were used in the slurries. Task 3 was concerned with the combustion behavior of coal/water slurry. The studies involved first upgrading of an experimental furnace facility, which was used to burn slurry fuels, with emphasis on studying the effect on combustion of slurry properties such as viscosity and particle size, and the effect of equipment parameters such as secondary air preheat and atomization.

  5. Fly ash from a Mexican mineral coal I: Mineralogical and chemical characterization.

    PubMed

    Medina, Adriana; Gamero, Prócoro; Querol, Xavier; Moreno, Natalia; De León, Beatriz; Almanza, Manuel; Vargas, Gregorio; Izquierdo, María; Font, Oriol

    2010-09-15

    The properties of coal fly ash are strongly dependent on the geological origin and the combustion process of the coal. It is important to characterize regional fly ash in detail to ascertain its potential uses as raw material in the production of high value products. The physicochemical properties of fly ash coming from the "Jose Lopez Portillo" coal-fired power plant, Coahuila, Mexico (MFA), are presented in this work. A detailed study of trace elements, the chemical composition of the amorphous phase, thermal stability and the leaching of contaminant elements under different conditions are included. MFA is composed of mullite, quartz, calcite, magnetite and an amorphous phase. This material contains mainly silica (59.6%), alumina (22.8%) and magnetite (5.6%). Its amorphous phase (78.3%) has a high silica (49.4%) and alumina (14.4%) content. According to its mineralogical and chemical composition, MFA is potentially useful as a raw material for making cement, silica, and alumina, as well as low silica/alumina ratio zeolites. Deleterious elements could be removed during the zeolitization process or with an additional acid treatment. Because of its morphological properties and structural and thermal stability, MFA can be used in thermal isolation and refractory materials and as a support for heterogeneous catalysts. PMID:20546994

  6. Clay formation and metal fixation during weathering of coal fly ash

    SciTech Connect

    Zevenbergen, C.; Bradley, J.P.; Reeuwijk, L.P. Van; Shyam, A.K.; Hjelmar, O.; Comans, R.N.J.

    1999-10-01

    The enormous and worldwide production of coal fly ash cannot be durably isolated from the weathering cycle, and the weathering characteristics of fly ash must be known to understand the long-term environmental impact. The authors studied the weathering of two coal fly ashes and compared them with published data from weathered volcanic ash, it's closest natural analogue. Both types of ash contain abundant aluminosilicate glass, which alters to noncrystalline clay. However, this study reveals that the kinetics of coal fly ash weathering are more rapid than those of volcanic ash because the higher pH of fresh coal fly ash promotes rapid dissolution of the glass. After about 10 years of weathering, the noncrystalline clay content of coal fly ash is higher than that of 250-year-old volcanic ash. The observed rapid clay formation together with heavy metal fixation imply that the long-term environmental impact of coal fly ash disposal may be less severe and the benefits more pronounced than predicted from previous studies on unweathered ash. Their findings suggest that isolating coal fly ash from the weathering cycle may be counterproductive because, in the long-term under conditions of free drainage, fly ash is converted into fertile soil capable of supporting agriculture.

  7. Preparation and combustion of coal-water fuel from the Sin Pun coal deposit, southern Thailand

    SciTech Connect

    1997-05-01

    In response to an inquiry by the Department of Mineral Resources in Thailand, the Energy & Environmental Research Center (EERC) prepared a program to assess the responsiveness of Sin Pun lignite to the temperature and pressure conditions of hot-water drying. The results indicate that drying made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 27 wt% for the raw coal to about 15 wt% for the hot-water-dried (HWD) coals. The energy density for a pumpable coal-water fuel (CWF) indicates an increase from 4500 to 6100 Btu/lb by hot-water drying. Approximately 650 lb of HWD Sin Pun CWF were fired in the EERC`s combustion test facility. The fuel burned extremely well, with no feed problems noted during the course of the test. Fouling and slagging deposits each indicated a very low rate of ash deposition, with only a dusty layer formed on the cooled metal surfaces. The combustor was operated at between 20% and 25% excess air, resulting in a flue gas SO{sub 2} concentration averaging approximately 6500 parts per million.

  8. Production of cements from Illinois coal ash. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Wagner, J.C.; Bhatty, J.L.; Mishulovich, A.

    1997-05-01

    The objective of this program is to convert Illinois coal combustion residues, such as fly ash, bottom ash, and boiler slag, into novel cementitious materials for use in the construction industry. These residues are composed largely of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, MgO, and CaO, which are also the major components of cement. Since the residues are used as an integral component of the cement and not just as additives to concrete, larger amounts of the residues can be utilized. The process uses submerged combustion to melt blends of coal combustion residues with lime, clay, and/or sand. The submerged combustion melter utilizes natural gas-oxidant firing directly into a molten bath to provide efficient melting of mineral-like materials. Use of this melter for cement production has many advantages over rotary kilns including very little, if any, grinding of the feed material, very low emissions, and compact size. During the first year of the program, samples of coal combustion residues were blended and mixed, as needed; with lime, clay, and/or sand to adjust the composition. Six mixtures, three with fly ash and three with bottom ash, were melted in a laboratory-scale furnace. The resultant products were used in mortar cubes and bars which were subjected to ASTM standard tests of cementitious properties. In the hydraulic activity test, mortar cubes were found to have a strength comparable to standard mortar cements. In the compressive strength test, mortar cubes were found to have strengths that exceeded ASTM blended cement performance specifications. In the ASR expansion test, mortar bars were subjected to alkali-silica reaction-induced expansion, which is a problem for siliceous aggregate-based concretes that are exposed to moisture. The mortar bars made with the products inhibited 85 to 97% of this expansion. These results show that residue-based products have an excellent potential as ASR-preventing additions in concretes.

  9. STRUCTURE-BASED PREDICTIVE MODEL FOR COAL CHAR COMBUSTION

    SciTech Connect

    CHRISTOPHER M. HADAD; JOSEPH M. CALO; ROBERT H. ESSENHIGH; ROBERT H. HURT

    1998-09-11

    Progress was made this period on a number of tasks. A significant advance was made in the incorporation of macrostructural ideas into high temperature combustion models. Work at OSU by R. Essenhigh in collaboration with the University of Stuttgart has led to a theory that the zone I / II transition in char combustion lies within the range of conditions of interest for pulverized char combustion. The group has presented evidence that some combustion data, previously interpreted with zone II models, in fact takes place in the transition from zone II to zone 1. This idea was used at Brown to make modifications to the CBK model (a char kinetics package specially designed for carbon burnout prediction, currently used by a number of research and furnace modeling groups in academia and industry). The resulting new model version, CBK8, shows improved ability to predict extinction behavior in the late stages of combustion, especially for particles with low ash content. The full development and release of CBK8, along with detailed descriptions of the role of the zone 1/2 transition will be reported on in subsequent reports. ABB-CE is currently implementing CBK7 into a special version of the CFD code Fluent for use in the modeling and design of their boilers. They have been appraised of the development, and have expressed interest in incorporating the new feature, realizing full CBK8 capabilities into their combustion codes. The computational chemistry task at OSU continued to study oxidative pathways for PAH, with emphasis this period on heteroatom containing ring compounds. Preliminary XPS studies were also carried out. Combustion experiments were also carried out at OSU this period, leading to the acquisition of samples at various residence times and the measurement of their oxidation reactivity by nonisothermal TGA techniques. Several members of the project team attended the Carbon Conference this period and made contacts with representatives from the new FETC Consortium

  10. Speciation and mobility of cadmium in straw and wood combustion fly ash.

    PubMed

    Hansen, H K; Pedersen, A J; Ottosen, L M; Villumsen, A

    2001-10-01

    Two fly ashes from biomass combustion have been analysed regarding cadmium speciation and mobility. A fly ash from straw combustion contained 10 mg Cd/kg dry matter, and around 50% of the cadmium was leachable in water. The possible main speciation of cadmium in this fly ash was CdCl2. When adding this fly ash to agricultural soil a threat for groundwater contamination and plant uptake is existing. A fly ash from wood chip combustion had 28.6 mg Cd/kg dry matter. In this fly ash, the cadmium was bound more heavily, with only small amounts of cadmium leached in mild extractants. A possible speciation of cadmium in this fly ash was as oxide or as CdSiO3. Long-term effects and accumulation of cadmium could be a problem when adding this fly ash to agricultural or forest soils. PMID:11572586

  11. Coal fly ash as a resource for rare earth elements.

    PubMed

    Franus, Wojciech; Wiatros-Motyka, Małgorzata M; Wdowin, Magdalena

    2015-06-01

    Rare earth elements (REE) have been recognised as critical raw materials, crucial for many clean technologies. As the gap between their global demand and supply increases, the search for their alternative resources becomes more and more important, especially for the countries which depend highly on their import. Coal fly ash (CFA), which when not utilised is considered waste, has been regarded as the possible source of many elements, including REE. Due to the increase in the energy demand, CFA production is expected to grow, making research into the use of this material a necessity. As Poland is the second biggest coal consumer in the European Union, the authors have studied different coal fly ashes from ten Polish power plants for their rare earth element content. All the fly ashes have a broadly similar distribution of rear earth elements, with light REE being dominant. Most of the samples have REE content relatively high and according to Seredin and Dai (Int J Coal Geol 94: 67-93, 2012) classification can be considered promising REE raw materials. PMID:25613802

  12. Attenuation of trace elements in coal fly ash leachates by surfactant-modified zeolite.

    PubMed

    Neupane, Ghanashyam; Donahoe, Rona J

    2012-08-30

    Potential leaching of trace elements from older, unlined fly ash disposal facilities is a serious threat to groundwater and surface water contamination. Therefore, effective methods for containing the pollutant elements within the unlined coal combustion products (CCPs) disposal facilities are required to minimize any potential impact of leachate emanating from such facilities into the nearby environment. Because surfactant-modified zeolite (SMZ) has the potential to sequester both cationic and anionic trace elements from aqueous solutions, bench-scale batch and column experiments were performed to test its ability to remediate trace elements in leachates generated from both alkaline and acidic fly ash samples. Fly ash leachate treatment results showed the potential application of SMZ as an effective permeable reactive barrier (PRB) material to control the dispersion of heavy metals and metalloids from ash disposal sites. Quantitative comparison of the elemental composition of SMZ-treated and untreated leachates indicated that SMZ was effective in decreasing the concentrations of trace elements in fly ash leachates. Similarly, SMZ treatment column experiments showed the delayed peak leaching events and overall reductions in leachate concentrations of trace elements. The effectiveness of SMZ column treatments, however, decreased with time potentially due to the saturation of sorption sites. PMID:22721834

  13. Elution of Ti during solvent extraction of coal and the transformation of eluted Ti upon combustion

    SciTech Connect

    Zhang, L.A.; Takanohashi, T.; Saito, I.; Wang, Q.Y.; Ninomiya, Y.

    2008-06-15

    Solvent extraction of coal is an effective method for removing coal ash, thereby generating the ultraclean fuel that can be directly combusted in gas turbine. Due to their organic affinity, a few inorganic elements can be extracted as well. Ti in coal extract, its elution from raw coal as well as the transformation of eluted Ti during coal extract combustion, have been investigated. Two coals of the U.S. and their acid-washed samples were extracted under 1 MPa N{sub 2} (cold) at 360{sup o}C. The solvents used include nonpolar 1-methylnaphthalene and its mixtures with polar indole. The results indicate that, Ti in coal extracts is mainly composed of nanoparticles including TiO{sub 2} (anatase) and Ti associated with quartz. These particles are insoluble in any acids, having a fine dispersion into coal matrix. Upon coal fragmentation at 360{sup o}C, they could be liberated, and, hence, traversed the filter for isolating coal extracts. The organo-Ti was preferentially extracted as well, which is most likely in a form of Ti porphyrin or Ti chelated with phenol-oxygen. These findings also have implications for revealing the modes of occurrence of Ti in the raw coals. Combustion of coal extract at 1,000{sup o}C resulted in the formation of nanometric TiO{sub 2} polymorphs and complex compounds like FeZnTiO{sub 4}. The former species could be mainly formed by the phase change of TiO{sub 2} (anatase) at high-temperatures, while formation of the latter one could involve the capture of metallic vapors like Zn on TiO{sub 2} polymorphs.

  14. Sequestration of carbon dioxide by indirect mineralization using Victorian brown coal fly ash.

    PubMed

    Sun, Yong; Parikh, Vinay; Zhang, Lian

    2012-03-30

    The use of an industry waste, brown coal fly ash collected from the Latrobe Valley, Victoria, Australia, has been tested for the post-combustion CO(2) capture through indirect minersalization in acetic acid leachate. Upon the initial leaching, the majority of calcium and magnesium in fly ash were dissolved into solution, the carbonation potential of which was investigated subsequently through the use of a continuously stirred high-pressure autoclave reactor and the characterization of carbonation precipitates by various facilities. A large CO(2) capture capacity of fly ash under mild conditions has been confirmed. The CO(2) was fixed in both carbonate precipitates and water-soluble bicarbonate, and the conversion between these two species was achievable at approximately 60°C and a CO(2) partial pressure above 3 bar. The kinetic analysis confirmed a fast reaction rate for the carbonation of the brown coal ash-derived leachate at a global activation energy of 12.7 kJ/mol. It is much lower than that for natural minerals and is also very close to the potassium carbonate/piperazine system. The CO(2) capture capacity of this system has also proven to reach maximum 264 kg CO(2)/ton fly ash which is comparable to the natural minerals tested in the literature. As the fly ash is a valueless waste and requires no comminution prior to use, the technology developed here is highly efficient and energy-saving, the resulting carbonate products of which are invaluable for the use as additive to cement and in the paper and pulp industry. PMID:22326240

  15. Heavy metal leaching from coal fly ash amended container substrates during Syngonium production

    SciTech Connect

    Li, Q.S.; Chen, J.J.; Li, Y.C.

    2008-02-15

    Coal fly ash has been proposed to be an alternative to lime amendment and a nutrient source of container substrates for ornamental plant production. A great concern over this proposed beneficial use, however, is the potential contamination of surface and ground water by heavy metals. In this study, three fly ashes collected from Florida, Michigan, and North Carolina and a commercial dolomite were amended in a basal substrate. The formulated substrates were used to produce Syngonium podophyllum Schott 'Berry Allusion' in 15-cm diameter containers in a shaded greenhouse. Leachates from the containers were collected during the entire six months of plant production and analyzed for heavy metal concentrations. There were no detectable As, Cr, Hg, Pb, and Se in the leachates; Cd and Mo were only detected in few leachate samples. The metals constantly detected were Cu, Mn, Ni, and Zn. The total amounts of Cu, Mn, Ni, and Zn leached during the six-month production period were 95, 210, 44, and 337 {mu} g per container, indicating that such amounts in leachates may contribute little to contamination of surface and ground water. In addition, plant growth indices and fresh and dry weights of S. podophyllum 'Berry Allusion' produced from fly ash and dolomite-amended substrates were comparable except for the plants produced from the substrate amended with fly ash collected from Michigan which had reduced growth indices and fresh and dry weights. Thus, selected fly ashes can be alternatives to commercial dolomites as amendments to container substrates for ornamental plant production. The use of fly ashes as container substrate amendments should represent a new market for the beneficial use of this coal combustion byproduct.

  16. Heavy metal leaching from coal fly ash amended container substrates during Syngonium production.

    PubMed

    Li, Qiansheng; Chen, Jianjun; Li, Yuncong

    2008-02-01

    Coal fly ash has been proposed to be an alternative to lime amendment and a nutrient source of container substrates for ornamental plant production. A great concern over this proposed beneficial use, however, is the potential contamination of surface and ground water by heavy metals. In this study, three fly ashes collected from Florida, Michigan, and North Carolina and a commercial dolomite were amended in a basal substrate. The formulated substrates were used to produce Syngonium podophyllum Schott 'Berry Allusion' in 15-cm diameter containers in a shaded greenhouse. Leachates from the containers were collected during the entire six months of plant production and analyzed for heavy metal concentrations. There were no detectable As, Cr, Hg, Pb, and Se in the leachates; Cd and Mo were only detected in few leachate samples. The metals constantly detected were Cu, Mn, Ni, and Zn. The total amounts of Cu, Mn, Ni, and Zn leached during the six-month production period were 95, 210, 44, and 337 microg per container, indicating that such amounts in leachates may contribute little to contamination of surface and ground water. In addition, plant growth indices and fresh and dry weights of S. podophyllum 'Berry Allusion' produced from fly ash and dolomite-amended substrates were comparable except for the plants produced from the substrate amended with fly ash collected from Michigan which had reduced growth indices and fresh and dry weights. Thus, selected fly ashes can be alternatives to commercial dolomites as amendments to container substrates for ornamental plant production. The use of fly ashes as container substrate amendments should represent a new market for the beneficial use of this coal combustion byproduct. PMID:18246510

  17. Coal combustion: Effect of process conditions on char reactivity. Final technical report, September 1, 1991--May 31, 1995

    SciTech Connect

    Zygourakis, K.

    1996-02-01

    Coal utilization involves two major stages: coal pyrolysis and char combustion. Figure 1.1 summarizes the steps of these processes. During the pyrolysis stage, heated particles from plastic coals soften, swell and release their volatiles before resolidifying again. During the combustion or gasification stage, char particles may ignite and fragment as the carbon is consumed leaving behind a solid ash residue. Process conditions such as pyrolysis heating rate, heat treatment temperature, pyrolysis atmosphere, and particle size are shown to chemically and physically affect the coal during pyrolysis and the resulting char. Consequently, these pyrolysis conditions as well as the combustion conditions such as the oxygen concentration and combustion temperature affect the char reactivity and ignition phenomena during the combustion stage. Better understanding of the fundamental mechanisms of coal pyrolysis and char combustion is needed to achieve greater and more efficient utilization of coal. Furthermore, this knowledge also contributes to the development of more accurate models that describe the transient processes involved in coal combustion. The project objectives were to investigate the effect of pyrolysis conditions on the macropore structure and subsequent reactivity of chars.

  18. A coal-fired combustion system for industrial processing heating applications. Quarterly technical progress report, January 1995--March 1995

    SciTech Connect

    1995-04-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler fly ash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler fly ash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NOx burners on the PENELEC boilers. Therefore, a substantial portion of the required thermal input came from the fly ash.

  19. Ash level meter for a fixed-bed coal gasifier

    DOEpatents

    Fasching, George E.

    1984-01-01

    An ash level meter for a fixed-bed coal gasifier is provided which utilizes the known ash level temperature profile to monitor the ash bed level. A bed stirrer which travels up and down through the extent of the bed ash level is modified by installing thermocouples to measure the bed temperature as the stirrer travels through the stirring cycle. The temperature measurement signals are transmitted to an electronic signal process system by an FM/FM telemetry system. The processing system uses the temperature signals together with an analog stirrer position signal, taken from a position transducer disposed to measure the stirrer position to compute the vertical location of the ash zone upper boundary. The circuit determines the fraction of each total stirrer cycle time the stirrer-derived bed temperature is below a selected set point, multiplies this fraction by the average stirrer signal level, multiplies this result by an appropriate constant and adds another constant such that a 1 to 5 volt signal from the processor corresponds to a 0 to 30 inch span of the ash upper boundary level. Three individual counters in the processor store clock counts that are representative of: (1) the time the stirrer temperature is below the set point (500.degree. F.), (2) the time duration of the corresponding stirrer travel cycle, and (3) the corresponding average stirrer vertical position. The inputs to all three counters are disconnected during any period that the stirrer is stopped, eliminating corruption of the measurement by stirrer stoppage.

  20. Ignition and combustion of coal particles

    SciTech Connect

    Gomez, C.O.; Vastola, F.J.

    1983-09-01

    A subbituminous coal was used in this study. Particles from the 850 to 1000 ..mu.. sieve fraction were injected into a reaction furnace swept with air at temperature levels of 928/sup 0/, 980/sup 0/, 1076/sup 0/, 1118/sup 0/ and 1273/sup 0/K. The experimental technique, based upon the simultaneous measurement of the carbon monoxide, carbon dioxide, and the intensity of the light generated during the combustion, provides quantitative information about the ignition and the subsequent burn-off of the residual particle. Homogeneous ignition is detected at temperatures of 1076/sup 0/K and higher. The apparatus designed provides the special characteristics required in this study, and the transition between the ignition mechanisms is achieved within the range of operation conditions for this particular coal. The ignition mechanism is determined not only from the measurement of light intensity during the combustion, but also from the gas evolution curves. The results show the convenience of using these complementary techniques for the measurement of the ignition mechanism. 4 figures, 2 tables.

  1. Combustion behavior of low rank coal water slurries

    SciTech Connect

    Yavuz, R.; Kuecuekbayrak, S.; Williams, A.

    1996-12-31

    Coal water slurries have been developed over the last 15 years as an alternative to fuel oil mainly in industry and power station boilers. Observing of droplet lifetime reveals details of the mechanism of the slurry combustion. In the present investigation, single droplet combustion of lignite water slurries using different Turkish lignites were experimentally studied by using single droplet combustion technique. The technique is based on thermometric method. Results of combustion behavior of low rank coal water slurries were compared with that of high rank coal water slurries which were found in the literature.

  2. Char particle fragmentation and its effect on unburned carbon during pulverized coal combustion. Quarterly report, April 1--June 30, 1995

    SciTech Connect

    Mitchell, R.E.

    1996-08-13

    This document is the eleventh quarterly status report of work on a project concerned with the fragmentation of char particles during pulverized coal combustion that was conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California. The project is intended to satisfy, in part, PETC`s research efforts to understand the chemical and physical processes that govern coal combustion. The work is pertinent to the char oxidation phase of coal combustion and focuses on how the fragmentation of coal char particles affects overall mass loss rates and how char fragmentation phenomena influence coal conversion efficiency. The knowledge and information obtained allows the development of engineering models that can be used to predict accurately char particle temperatures and total mass loss rates during pulverized coal combustion. In particular, the work provides insight into causes of unburned carbon in the ash of coal-fired utility boilers and furnaces. The overall objectives of the project are: (i) to characterize fragmentation events as a function of combustion environment, (ii) to characterize fragmentation with respect to particle porosity and mineral loadings, (iii) to assess overall mass loss rates with respect to particle fragmentation, and (iv) to quantify the impact of fragmentation on unburned carbon in ash. The knowledge obtained during the course of this project will be used to predict accurately the overall mass loss rates of coals based on the mineral content and porosity of their chars. The work will provide a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces.

  3. Investigation of mineral transformations and ash deposition during staged combustion. Quarterly technical progress report, January 1, 1996--March 31, 1996

    SciTech Connect

    Harb, J.N.

    1996-05-01

    Progress during the tenth quarter of a three-year study of ash formation and deposition was made in several areas. One of the key contributions this quarter was the development of an algorithm to distinguish between ash particles that are associated with char particles (included) and ash particles which are excluded. This algorithm was used to determine the extent to which pyrite transformations are influenced by whether the pyrite grains are included or excluded. The results indicate that pyrite oxidation is slower for included pyrite grains. Replicate experiments were also performed for the Pittsburgh No. 8 coal (washed) under both staged and conventional conditions. An objective of these experiments was to validate the effect of staged combustion on the size distribution of ash particles as reported for the previous quarter. Analysis of the new samples and repeat analyses of previous samples showed no significant difference in the ash particle size for samples collected at stoichiometric ratios of 0.75 (before the stage) and 1.04. The number of points in the new analyses was considerably higher than in previous analyses, resulting in greater confidence. The similarity in the ash composition for samples collected under staged and conventional conditions was also verified this quarter with replicate samples and analyses. The net result is that staged combustion does not appear to have a significant impact on either ash size or composition for the Pittsburgh No. 8 coal. Finally, numerical simulations of the temperature distribution in the laboratory combustor were performed and evaluated. Also, a paper documenting the classification algorithm developed last quarter was presented at the March ACS meeting in New Orleans and published in the ACS Division of Fuel Chemistry Preprints.

  4. Whole-coal versus ash basis in coal geochemistry: a mathematical approach to consistent interpretations

    USGS Publications Warehouse

    Geboy, Nicholas J.; Engle, Mark A.; Hower, James C.

    2013-01-01

    Several standard methods require coal to be ashed prior to geochemical analysis. Researchers, however, are commonly interested in the compositional nature of the whole-coal, not its ash. Coal geochemical data for any given sample can, therefore, be reported in the ash basis on which it is analyzed or the whole-coal basis to which the ash basis data are back calculated. Basic univariate (mean, variance, distribution, etc.) and bivariate (correlation coefficients, etc.) measures of the same suite of samples can be very different depending which reporting basis the researcher uses. These differences are not real, but an artifact resulting from the compositional nature of most geochemical data. The technical term for this artifact is subcompositional incoherence. Since compositional data are forced to a constant sum, such as 100% or 1,000,000 ppm, they possess curvilinear properties which make the Euclidean principles on which most statistical tests rely inappropriate, leading to erroneous results. Applying the isometric logratio (ilr) transformation to compositional data allows them to be represented in Euclidean space and evaluated using traditional tests without fear of producing mathematically inconsistent results. When applied to coal geochemical data, the issues related to differences between the two reporting bases are resolved as demonstrated in this paper using major oxide and trace metal data from the Pennsylvanian-age Pond Creek coal of eastern Kentucky, USA. Following ilr transformation, univariate statistics, such as mean and variance, still differ between the ash basis and whole-coal basis, but in predictable and calculated manners. Further, the stability between two different components, a bivariate measure, is identical, regardless of the reporting basis. The application of ilr transformations addresses both the erroneous results of Euclidean-based measurements on compositional data as well as the inconsistencies observed on coal geochemical data

  5. On the combustion of bituminous coal chars

    SciTech Connect

    Sahu, R.

    1988-01-01

    The chars were made by pyrolyzing size-graded PSOC 1451 coal particles in nitrogen at 1000-1600K. Sized char particles were then used in subsequent experiments. Low temperature reactivities of such cenospheric chars were measured at 800K in a TGA. The effects of initial coal size, char size, pyrolysis temperature, and oxygen concentration were investigated. Single particle combustion experiments were done in both air and 50 percent oxygen ambients at 1000-1500K wall temperatures in a drop-tube laminar-flow reactor. The ignition transients of single burning particles were explained using a simple thermal model. Char samples were also partially oxidized at 1200-1500K and then physically characterized using optical and electron microscopy, gas adsorption methods, and mercury porosimetry. Results of characterization were compared to those done at 800K. Single particle combustion was numerically modeled. At first, a continuum model for asymptotic shrinking-core combustion was developed using apparent reaction rate and temperature-dependent properties. Later, a more general continuum model was developed that treated the internal morphology of the particles more realistically, as inferred from experiments. The steady-state diffusion equation was solved inside the particle to determine its theoretical temperature-time history. Good agreement with experimental results was found. The model was extended to include the effect of nonlinear kinetics. A discrete model for a cenospheric char particle was also developed, in which spherical voids were randomly placed in a spherical particle. Connectivity of the internal pore structure was accounted for.

  6. In situ analysis of ash deposits from black liquor combustion

    SciTech Connect

    Bernath, P. |; Sinquefield, S.A. |; Baxter, L.L.; Sclippa, G.; Rohlfing, C.; Barfield, M. |

    1996-05-01

    Aerosols formed during combustion of black liquor cause a significant fire-side fouling problem in pulp mill recovery boilers. The ash deposits reduce heat transfer effectiveness, plug gas passages, and contribute to corrosion. Both vapors and condensation aerosols lead to the formation of such deposits. The high ash content of the fuel and the low dew point of the condensate salts lead to a high aerosol and vapor concentration in most boilers. In situ measurements of the chemical composition of these deposits is an important step in gaining a fundamental understanding of the deposition process. Infrared emission spectroscopy is used to characterize the composition of thin film deposits resulting from the combustion of black liquor and the deposition of submicron aerosols and vapors. New reference spectra of Na{sub 2}SO{sub 4}, K{sub 2}SO{sub 4}, Na{sub 2}CO{sub 3} and K{sub 2}CO{sub 3} pure component films were recorded and compared with the spectra of the black liquor deposit. All of the black liquor emission bands were identified using a combination of literature data and ab initio calculations. Ab initio calculations also predict the locations and intensities of bands for the alkali vapors of interest. 39 refs., 9 figs.

  7. Assessment of compost application to coal ash disposal sites to promote the rapid vegetation establishment

    NASA Astrophysics Data System (ADS)

    Repmann, F.; Slazak, A.; Babic, M.; Schneider, B. U.; Schaaf, W.; Hüttl, R. F.

    2009-04-01

    In the city of Tuzla, located in Bosnia and Herzegovina, a coal fired thermo electric power plant is operated by the company JP ELEKTROPRIVERDA BIH TERMOELEKTRANA "TUZLA". High amounts of ash are produced by the power plant, which are currently disposed into settlement ponds bordered by dams in natural valleys. A total of four ash disposal sites covering an area of approx. 170 ha have been established during the last decades. Due to the fact that residual ash from coal combustion was found to contain a variety of trace elements (Ni, Cr, As, B), it must be assumed that ash disposal of that magnitude constitutes an environmental problem which is investigated within the EU-FP6 / STREP project "Reintegration of Coal Ash Disposal Sites and Mitigation of Pollution in the West Balkan Area" RECOAL. The main hazards relate to soil and groundwater contamination due to leaching toxins, dust dispersion, and toxins entering the food chain as these disposal sites are used for agricultural purposes. In order to rapidly establish a vegetation cover on barren ash dumps that particularly would prevent dust erosion we assessed the applicability of compost, produced from locally available municipal and industrial organic residues as an amendment to ash to improve substrate fertility. The envisaged remediation technology was considered to be a low cost, easy applicable and rapid method capable of substantially enhancing living conditions of residents in the vicinity of the abandoned disposal sites. Various compost application rates were evaluated in the field on experimental site Divkovici I in Tuzla and additionally in the greenhouse environment at Brandenburg Technical University Cottbus. Field and laboratory tests revealed that plant growth and cover rate can substantially be improved by mixing compost into the upper ash layer to a maximum depth of approx. 20 cm. Besides direct growth observations in the field analysis of soil parameters gave evidence that the fertility of ashy

  8. Behavior of mineral matters in Chinese coal ash melting during char-CO{sub 2}/H{sub 2}O gasification reaction

    SciTech Connect

    Xiaojiang Wu; Zhongxiao Zhang; Guilin Piao; Xiang He; Yushuang Chen; Nobusuke Kobayashi; Shigekatsu Mori; Yoshinori Itaya

    2009-05-15

    The typical Chinese coal ash melting behavior during char-CO{sub 2}/H{sub 2}O gasification reaction was studied by using TGA, XRD, and SEM-EDX analysis. It was found that ash melting behavior during char gasification reaction is quite different from that during coal combustion process. Far from the simultaneously ash melting behavior during coal combustion, the initial melting behavior of ash usually occurs at a middle or later stage of char-CO{sub 2}/H{sub 2}O reaction because of endothermic reaction and more reactivity of char gasification reaction as compared with that of mineral melting reactions in ash. In general, the initial melting temperature of ash is as low as 200-300 K below the deformation temperature (T{sub def}) of ash with ASTM test. The initial molten parts in ash are mainly caused by iron bearing minerals such as wustite and iron-rich ferrite phases under gasification condition. Along with the proceeding of ash melting, the melting behavior appears to be accelerated by the presence of calcium to form eutectic mixtures in the FeO-SiO{sub 2}-Al{sub 2}O{sub 3} and CaO-SiO{sub 2}-Al{sub 2}O{sub 3} system. The different states of iron are the dominant reason for different melting behaviors under gasification and combustion conditions. Even under both reducing conditions, the ash fusion temperature (AFT) of coal under char-CO{sub 2} reaction is about 50-100 K lower than that under char-H{sub 2}O reaction condition. The main reason of that is the higher content of CO under char-CO{sub 2} reaction, which can get a lower ratio of Fe{sup 3+}/{Sigma}Fe in NaO-Al{sub 2}O{sub 3}-SiO{sub 2}-FeO melts. 38 refs., 8 figs., 4 tabs.

  9. Assessing Risk Posed By Land Application Of Ash From The Combustion Of Wood And Tires

    EPA Science Inventory

    The total and leachable metal concentrations in ash from the combustion of waste wood and vehicle tires (WT ash) were characterized. These data were then used to examine a variety of issues associated with determining whether the WT ash could be beneficially used outside of a la...

  10. Non traditional uses of coal ash: Steel industry applications

    SciTech Connect

    Hauke, D.

    1997-09-01

    Coal fly ash is used by the steel industry as an insulating cover to retain heat in ladles of molten steel and as a slag foamer in electric arc furnaces (EAFs) to prolong the life of consumable components and to aid extraction of impurities from the molten steel. The fly ashes that are used in the steel industry are generated from stoker boilers and have a relatively wide particle-size distribution. The powder-type materials used by steel mills to insulate ladles of molten metal include rice hull ash, a heat treated montmorillonite clay mineral (calcined clay), a fly ash from a stoker boiler called LadleJacket, and coke breeze. These ladle insulators should be flowable, coarse, and have a wide particle-size distribution. A study to compare the insulating characteristics of ladle insulators, conducted by the American Foundrymen`s Society Cast Metals Institute, indicated that the ladle insulated with LadleJacket exhibited a lower rate of heat loss than either the rice hull ash or calcined clay. To prolong the life of carbon electrodes and refractory in EAFs and to promote extraction of contaminants from the steel, carbon-based ingredients are injected into the slag to cause it to foam. Typically, high-carbon products such as coke breeze (coke fines) are used as slag foamers. A new product called Carbon Plus, which is a coarse, high-carbon fly ash from a coal-fired stoker boiler, is now being used as a slag foamer in the steel industry.

  11. DEVELOPMENT OF A VORTEX CONTAINMENT COMBUSTOR FOR COAL COMBUSTION SYTEMS

    EPA Science Inventory

    The report describes the development of a vortex containment combustor (VCC) for coal combustion systems, designed to solve major problems facing the conversion of oil- and gas-fired boilers to coal (e.g., derating, inorganic impurities in coal, and excessive formation of NOx and...

  12. DEVELOPMENT OF A VORTEX CONTAINMENT COMBUSTOR FOR COAL COMBUSTION SYSTEMS

    EPA Science Inventory

    The report describes the development of a vortex containment combustor (VCC) for coal combustion systems, designed to solve major problems facing the conversion of oil- and gas-fired boilers to coal (e.g., derating, inorganic impurities in coal, and excessive formation of NOx and...

  13. The behaviour of ashes and heavy metals during the co-combustion of sewage sludges in a fluidised bed

    SciTech Connect

    Helena Lopes, M.; Abelha, P.; Lapa, N.; Oliveira, J.S.; Cabrita, I.; Gulyurtlu, I

    2003-07-01

    Co-combustion tests of dry sewage sludges with coal were performed in a pilot bubbling FBC aiming at the characterization of ashes and determining the behaviour of heavy metals in the process. The tests showed compliance with the regulatory levels as far as heavy metal emissions were concerned. The bottom ashes, which accounted for about 70% of the total ash production, were obtained in a granular form, with diameters ranging from 0.5 to 4 mm. The heavy metals were distributed in ashes obtained from different locations of the installation and their concentrations were found to vary depending on the location of capture. The increase in heavy metals content in bottom ashes was not found to lead to higher leachability and ecotoxicity compared to sewage sludges, suggesting that there could be opportunities for their further use. Mercury suffered vaporisation inside the reactor, thus leaving bottom ashes free of contamination by it. However, there was observed a strong retention of mercury in cyclone ashes due to the presence of unburned carbon which probably acted as an adsorbent. The effluent mercury was also found to be mostly associated with the particulate fraction, being less than 20% emitted in gaseous forms. The results suggested that the combustion of the sewage sludge could successfully be carried out and the amount of unburned carbon leaving the combustor but captured in cyclone was large enough to ensure substantial retention of mercury at low temperatures, hence could contribute to an improvement of the mercury release which still remains an issue of great concern to resolve during combustion of waste materials.

  14. Coal Research

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Coal slurries are "clean" pulverized coal mixed with oil or water. Significant fuel savings can be realized when using coal slurries. Advanced Fuels Technology (AFT) utilized a COSMIC program, (Calculation of Complex Chemical Equilibrium Compositions), which provides specific capabilities for determining combustion products. The company has developed a cleaning process that removes much of the mineral sulphur and ash from the coals.

  15. The state of the art of coal ash utilization technologies in India

    SciTech Connect

    Dube, S.K.; Cobb, J.T.

    1998-12-31

    The present paper has been developed at the behest of Department of Chemical and Petroleum Engineering, University of Pittsburgh to have an overview of the state of the art of technologies for coal ash utilization adopted in India. The paper deals with the situation of the thermal power availability, growth, investment envisaged and the generation of coal ash by the use of coal as a fuel. The avenues and the technologies for the coal ash utilization are discussed. The main areas where high amount of ash is being consumed are: (a) building products, (b) road and embankments, (c) hydraulic structures, (d) mine filling, (e) agriculture related applications, (f) reclamation of ash lagoon. The area of (g) administrative efforts also plays an important role in the utilization of coal ash. It is evident that without the support of the governmental bodies it will not be possible to use ash.

  16. Coal Ash Behavior in Reducing Environments

    SciTech Connect

    Benson, S.A.; Erickson, T.A.; Brekke, D.W.; Folkedahl, B.C.; Tibbetts, J.E.; Nowok, J.W.

    1993-09-01

    A series of tests have been conducted on two coals with the PDTF under various conditions (temperatures ranging from 1100{degree} to 1500{degree}C, pressures ranging from 50 to 100 psi, O/C ratios ranging from 1.0 to 2.0, and residence times ranging from 5 to 13 seconds). In summary, the results from the pressurized drop-tube furnace testing show differences in the inorganic transformations as a function of temperature residence time and coal type. The gas atmosphere and pressure did not have a visibly substantial effect on the results. It is expected that in a full-scale system that is oxygen- and/or air-blown, the initial atmosphere that the particles see will be similar regardless of amount of oxygen/air, but during the later stages the gas compositions will be significantly different. This would impact the vapor species, such as sodium, the most. The formation of calcium sulfide appears limited by high temperatures and longer residence times. This is primarily due to the instability of calcium sulfide at high temperatures. Iron sulfide, formed form the pyrite content in the coal, has a kinetically limited life in the high temperature regions of a gasification reactor. The iron sulfide decomposes to form metallic iron and iron aluminosilicates. The iron sulfides wet the surfaces of aluminosilicates during gasification to form sticky capture layers on the outside of the particles. Assuming the residence time within the reactor is short, some of the iron sulfide will exit without total decomposition, resulting in a sticky surface for deposition. Sodium, generally organically associated, appears to form sodium sulfide upon initial volatilization and quickly condenses on the surfaces of coalescing clay particles. The sulfide is not stable for long in the environment and results in the formation of sodium aluminosilicates.

  17. Recent progress in the use of synchrotron radiation for the analysis of coal combustion products

    SciTech Connect

    Manowitz, B.; Kang, S.G.; Moore, J.; Helble, J.J.; Shah, N.; Huffman, G.P.

    1993-06-01

    The formation and build-up of slag deposits on heat transfer surfaces is one of the most serious problems in pulverized coal combustion. This phenomenon, traditionally called wall slagging, is known to cause undesirable effects on heat and mass transfer and in some instances induce corrosion. What is believed to be a major mechanism for the production of slag is the formation of low melting eutectic compounds in the post combustion region, many of which will stick to the heat transfer surface. The composition of this slag may very well change during operation as layers of the slaggy material build up or break off. An understanding of the chemical composition of such slags under boiler operating conditions and as a function of the mineral composition of various coals is the ultimate goal of this program. The principal constituents in the ash of many coals are the oxides of Si, Al, Fe, Ca, K, S, and Na. The analytical method required must be able to determine the functional forms of all of these elements both in coal and in coal ash at elevated temperatures. One unique way of conducting these analyses is by x-ray spectroscopy.

  18. Speciation and Attenuation of Arsenic and Selenium at Coal Combustion By-Product Management Facilities

    SciTech Connect

    K. Ladwig; B. Hensel; D. Wallschlager; L. Lee; I Murarka

    2005-10-19

    Field leachate samples are being collected from coal combustion product (CCP) management sites from several geographic locations in the United States to provide broad characterization of major and trace constituents in the leachate. In addition, speciation of arsenic, selenium, chromium, and mercury in the leachates is being determined. Through 2003, 35 samples were collected at 14 sites representing a variety of CCP types, management approaches, and source coals. Samples have been collected from leachate wells, leachate collection systems, drive-point piezometers, lysimeters, the ash/water interface at impoundments, impoundment outfalls and inlets, and seeps. Additional sampling at 23 sites has been conducted in 2004 or is planned for 2005. First-year results suggest distinct differences in the chemical composition of leachate from landfills and impoundments, and from bituminous and subbituminous coals. Concentrations of most constituents were generally higher in landfill leachate than in impoundment leachate. Sulfate, sodium, aluminum, molybdenum, vanadium, cadmium, mercury and selenium concentrations were higher in leachates for ash from subbituminous source coal. Calcium, boron, lithium, strontium, arsenic, antimony, and nickel were higher for ash from bituminous source coal. These variations will be explored in more detail when additional data from the 2004 and 2005 samples become available.

  19. Study on trace metal partitioning in pulverized combustion of bituminous coal and dry sewage sludge

    SciTech Connect

    Cenni, R.; Gerhardt, T.; Spliethoff, H.; Hein, K.R.G.; Frandsen, F.

    1998-12-31

    In Germany, the feasibility of co-combustion of sewage sludge in power plants is under evaluation. A study of the influence of co-firing of dry municipal sewage sludge on the behavior of the metals Cr, Hg, Mn, Ni, Pb, zn during pulverized coal combustion is presented. Sewage sludge contains higher concentrations of the metals listed above than the reference coal, but a lower concentration of Cl, that enhances the volatility of many metals. Experiments were performed in a semi-industrial scale pulverized fuel combustion chamber. Ash was collected at four locations: bottom hopper, air preheater, cyclone, and bag filter. From the bottom hopper to the filter, the particle size decreased and ash particles were progressively enriched in volatile elements. Mass balances of the metals were performed and the enrichment trends on the ash collected at the different locations were calculated. Increasing the sewage sludge share in the blend caused a significant increase in the recovery rate in the solid phase. In spite of that, the calculated concentrations in the flue gas of Hg and zn increased. Sewage sludge co-firing influences the combustion process and the post-combustion environment in many ways. This study focuses on the effect of the different flue gas composition on the condensation temperature of metal species. The system was modeled by assuming thermodynamic equilibrium. The results indicated that the increasing recovery of Zn might be caused by enhanced condensation and the increasing recovery of Hg by adsorption on ash particles. The increasing recovery of the other metals seemed referable to failure in vaporization and it cannot be studied with an equilibrium approach.

  20. Ash Deposit Formation and Deposit Properties. A Comprehensive Summary of Research Conducted at Sandia's Combustion Research Facility

    SciTech Connect

    Larry L. Baxter

    2000-08-01

    This report summarizes experimental and theoretical work performed at Sandia's Combustion Research Facility over the past eight years on the fate of inorganic material during coal combustion. This work has been done under four broad categories: coal characterization, fly ash formation, ash deposition, and deposit property development. The objective was to provide sufficient understanding of these four areas to be able to predict coal behavior in current and advanced conversion systems. This work has led to new characterization techniques for fuels that provide, for the first time, systematic and species specific information regarding the inorganic material. The transformations of inorganic material during combustion can be described in terms of the net effects of the transformations of these individual species. Deposit formation mechanisms provide a framework for predicting deposition rates for abroad range of particle sizes. Predictions based on these rates many times are quite accurate although there are important exceptions. A rigorous framework for evaluating deposit has been established. Substantial data have been obtained with which to exercise this framework, but this portion of the work is less mature than is any other. Accurate prediction of deposit properties as functions of fuel properties, boiler design, and boiler operating conditions represents the single most critical area where additional research is needed.

  1. UTILIZATION OF LOW NOx COAL COMBUSTION BY-PRODUCTS

    SciTech Connect

    J.Y. Hwang; X. Huang; M.G. McKimpson; R.E. Tieder; A.M. Hein; J.M. Gillis; D.C. Popko; K.L. Paxton; Z. Li; X. Liu; X. Song; R.I. Kramer

    1998-12-01

    Low NO{sub x} combustion practices are critical for reducing NO{sub x} emissions from power plants. These low NO{sub x} combustion practices, however, generate high residual carbon contents in the fly ash produced. These high carbon contents threaten utilization of this combustion by-product. This research has successfully developed a separation technology to render fly ash into useful, quality-controlled materials. This technology offers great flexibility and has been shown to be applicable to all of the fly ashes tested (more than 10). The separated materials can be utilized in traditional fly ash applications, such as cement and concrete, as well as in nontraditional applications such as plastic fillers, metal matrix composites, refractories, and carbon adsorbents. Technologies to use beneficiated fly ash in these applications are being successfully developed. In the future, we will continue to refine the separation and utilization technologies to expand the utilization of fly ash. The disposal of more than 31 million tons of fly ash per year is an important environmental issue. With continued development, it will be possible to increase economic, energy and environmental benefits by re-directing more of this fly ash into useful materials.

  2. Toxic Substances from Coal Combustion: A Comprehensive Assessment: Quarterly report, 1 July 1996-30 September 1996

    SciTech Connect

    Bool, L.E.; Senior, C.L.; Huggins, F.; Huffman, G.P.; Shah, N.; Wendt, J.O.L.; Peterson, T.W.; Sarofim, A.F.; Olmez, I.; Zeng, T.; Crowley, S.; Finkelman, R.

    1996-10-01

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPS) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Pittsburgh Energy Technology Center (PETC), the Electric Power Research Institute (EPRI), and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UKy), the University of Connecticut, and Princeton University to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NO{sub x}, combustion systems, and new power generation plants. Development of ToPEM will be based on PSI`s existing Engineering Model for Ash Formation (EMAF). Extensive coal characterization and laboratory work has begun in order to develop and test new sub-models. Trace element concentrations in the Pittsburgh, Elkhorn/Hazard, and Illinois No. 6 coals, and in size/density fractions of these coals, were completed. Coal characterization in the past quarter also included direct identification of the modes of occurrence of various trace inorganic species in coal and ash using unique analytical techniques such as XAFS analysis and selective leaching. Combustion testing of these two coals was begun and preliminary data obtained on trace element 0301 vaporization in the combustion zone. Modeling efforts in the past quarter include the development on a preliminary model to assess mercury speciation in combustion systems.

  3. Leaching characteristics of arsenic and selenium from coal fly ash: role of calcium

    SciTech Connect

    Tian Wang; Jianmin Wang; Yulin Tang; Honglan Shi; Ken Ladwig

    2009-05-15

    Understanding the leaching behavior of arsenic (As) and selenium (Se) in coal fly ash is important in evaluating the potential environmental impact of coal fly ash. Batch experiments were employed to systematically investigate the leaching behavior of As and Se in two major types of coal fly ashes, bituminous coal ash and sub-bituminous coal ash, and to determine the underlying processes that control As and Se leaching. The effects of pH, solid/liquid (S/L) ratio, calcium addition, and leaching time on the release of As and Se were studied. Overall, bituminous coal ash leached significantly more As and Se than sub-bituminous coal ash, and Se was more readily leachable, in both absolute concentration and relative fraction, than As for both types of fly ashes. Adsorption/desorption played a major role on As and Se leaching from bituminous coal ashes. However, calcium precipitation played the most important role in reducing As and Se leaching from sub-bituminous coal ashes in the entire experimental pH range. The leaching of As and Se from bituminous coal ashes generally increased with increases in the S/L ratio and leaching time. However, for sub-bituminous coal ashes, the leaching of As was not detected under most experimental conditions, while the leaching of Se increased with increases in the S/L ratio and leaching time. As{sup V} and Se{sup IV} were found to be the major species in all ash leachates in this study. 46 refs., 7 figs., 1 tab.

  4. Plane flame furnace combustion tests on JPL desulfurized coal

    NASA Technical Reports Server (NTRS)

    Reuther, J. J.; Kim, H. T.; Lima, J. G. H.

    1982-01-01

    The combustion characteristics of three raw bituminous (PSOC-282 and 276) and subbituminous (PSOC-230) coals, the raw coals partially desulfurized (ca -60%) by JPL chlorinolysis, and the chlorinated coals more completely desulfurized (ca -75%) by JPL hydrodesulfurization were determined. The extent to which the combustion characteristics of the untreated coals were altered upon JPL sulfur removal was examined. Combustion conditions typical of utility boilers were simulated in the plane flame furnace. Upon decreasing the parent coal voltaile matter generically by 80% and the sulfur by 75% via the JPL desulfurization process, ignition time was delayed 70 fold, burning velocity was retarded 1.5 fold, and burnout time was prolonged 1.4 fold. Total flame residence time increased 2.3 fold. The JPL desulfurization process appears to show significant promise for producing technologically combustible and clean burning (low SO3) fuels.

  5. Thermally induced structural changes in coal combustion

    SciTech Connect

    Flagan, R.C.; Gavalas, G.R.

    1992-01-01

    The effects of the temperature-time history during coal devolitization and oxidation on the physical properties and the reactivity of resulting char were studied experimentally for temperatures and residence times typical of pulverized combustion. Experiments were also carried out at somewhat lower temperatures and correspondingly longer residence times. An electrically heated laminar flow reactor was used to generate char and measure the rates of oxidation at gas temperatures about 1600K. Partially oxidized chars were extracted and characterized by gas adsorption and mercury porosimetry, optical and scanning electron microscopy, and oxidation in a thermogravimetric analysis system (TGA). A different series of experiments was conducted using a quadrople electrodynamic balance. Single particles were suspended electrodynamically and heated by an infrared laser in an inert or oxygen-containing atmosphere. During the laser heating, measurements were taken of particle mass, size/shape, and temperature.

  6. Partitioning of selected trace elements in coal combustion products from two coal-burning power plants in the United States

    USGS Publications Warehouse

    Swanson, Sharon M.; Engle, Mark A.; Ruppert, Leslie F.; Affolter, Ronald H.; Jones, Kevin B.

    2013-01-01

    Samples of feed coal (FC), bottom ash (BA), economizer fly ash (EFA), and fly ash (FA) were collected from power plants in the Central Appalachian basin and Colorado Plateau to determine the partitioning of As, Cr, Hg, Pb, and Se in coal combustion products (CCPs). The Appalachian plant burns a high-sulfur (about 3.9 wt.%) bituminous coal from the Upper Pennsylvanian Pittsburgh coal bed and operates with electrostatic precipitators (ESPs), with flue gas temperatures of about 163 °C in the ESPs. At this plant, As, Pb, Hg, and Se have the greatest median concentrations in FA samples, compared to BA and EFA. A mass balance (not including the FGD process) suggests that the following percentages of trace elements are captured in FA: As (48%), Cr (58%), Pb (54%), Se (20%), and Hg (2%). The relatively high temperatures of the flue gas in the ESPs and low amounts of unburned C in FA (0.5% loss-on-ignition for FA) may have led to the low amount of Hg captured in FA. The Colorado Plateau plant burns a blend of three low-S (about 0.74 wt.%) bituminous coals from the Upper Cretaceous Fruitland Formation and operates with fabric filters (FFs). Flue gas temperatures in the baghouses are about 104 °C. The elements As, Cr, Pb, Hg, and Se have the greatest median concentrations in the fine-grained fly ash product (FAP) produced by cyclone separators, compared to the other CCPs at this plant. The median concentration of Hg in FA (0.0983 ppm) at the Colorado Plateau plant is significantly higher than that for the Appalachian plant (0.0315 ppm); this higher concentration is related to the efficiency of FFs in Hg capture, the relatively low temperatures of flue gas in the baghouses (particularly in downstream compartments), and the amount of unburned C in FA (0.29% loss-on-ignition for FA).

  7. Field studies of the leachability of aged brown coal ash.

    PubMed

    Mudd, G M; Kodikara, J

    2000-09-15

    The environmental management of ash produced from the brown coal power stations of the Latrobe Valley region of Australia has been studied. Current practice consists of slurrying fly and bottom ash, a short distance to an ash disposal pond. However, storage facilities are approaching capacity and alternative ash management strategies are required in the near future. Initially, the ash produced within the power stations is known to possess a large soluble mass, which can leach rapidly to generate a saline leachate with minor trace metal content. After slurrying and deposition within the ash pond, it has been demonstrated that the soluble mass is significantly lower and the ash can be considered as aged or "leached" ash - a more benign waste that meets the criteria for fill material. In order to assess the long-term behaviour of the leached ash and its suitability for co-disposal in engineered sites within overburden dumps, two field cells were constructed and monitored over a period of 1 year. Each cell was 5 x 5 m in area, 3-m deep and HDPE lined with a coarse drainage layer and leachate collection pipe. The first cell only collected natural rainfall and was known as the Dry Cell. The second cell had an external tank of 5000 l installed (200-mm rainfall equivalent) and water was spray-irrigated regularly to simulate higher rainfall and accelerate the leaching process. The cumulative inflow and outflow for each cell has been calculated using a linear relationship and the leachate quality was monitored over time. The results demonstrate that the ash behaves as an unsaturated porous material, with the effect of evaporation through the profile being dominant and controlling the production of leachate. The leachate quality was initially moderately saline in both cells, with the concentration dropping by nearly 95% in the Wet Cell by the end of the field study. The leachate chemistry has been analysed using the PHREEQC geochemical model. The log activity plots of various

  8. Coal combustion: Effect of process conditions on char reactivity

    SciTech Connect

    Zygourakis, K.

    1991-01-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100 {endash} 1000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam).

  9. Coal combustion: Effect of process conditions on char reactivity

    SciTech Connect

    Zygourakis, K.

    1992-01-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1,000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). (VC)

  10. Experimental research of sewage sludge with coal and biomass co-combustion, in pellet form.

    PubMed

    Kijo-Kleczkowska, Agnieszka; Środa, Katarzyna; Kosowska-Golachowska, Monika; Musiał, Tomasz; Wolski, Krzysztof

    2016-07-01

    Increased sewage sludge production and disposal, as well as the properties of sewage sludge, are currently affecting the environment, which has resulted in legislation changes in Poland. Based on the Economy Minister Regulation of 16 July 2015 (Regulation of the Economy Minister, 2015) regarding the criteria and procedures for releasing wastes for landfilling, the thermal disposal of sewage sludge is important due to its gross calorific value, which is greater than 6MJ/kg, and the problems that result from its use and application. Consequently, increasingly restrictive legislation that began on 1 January 2016 was introduced for sewage sludge storage in Poland. Sewage sludge thermal utilisation is an attractive option because it minimizes odours, significantly reduces the volume of starting material and thermally destroys the organic and toxic components of the off pads. Additionally, it is possible that the ash produced could be used in different ways. Currently, as many as 11 plants use sewage sludge as fuel in Poland; thus, this technology must be further developed in Poland while considering the benefits of co-combustion with other fuels. This paper presents the results of experimental studies of the mechanisms and kinetics of sewage sludge, coal and biomass combustion and their co-combustion in spherical-pellet form. Compared with biomass, a higher temperature is required to ignite sewage sludge by flame. The properties of biomass and sewage sludge result in the intensification of the combustion process (by fast ignition of volatile matter). In contrast to coal, a combustion of sewage sludge is determined not only burning the char, but also the combustion of volatiles. The addition of sewage sludge to hard coal and lignite shortens combustion times compared with coal, and the addition of sewage sludge to willow Salix viminalis produces an increase in combustion time compared with willow alone. PMID:27161507

  11. Enhancement of pulverized coal combustion by plasma technology

    SciTech Connect

    Gorokhovski, M.A.; Jankoski, Z.; Lockwood, F.C.; Karpenko, E.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-07-01

    Plasma-assisted pulverized coal combustion is a promising technology for thermal power plants (TPP). This article reports one- and three- dimensional numerical simulations, as well as laboratory and industrial measurements of coal combustion using a plasma-fuel system (PFS). The chemical kinetic and fluid mechanics involved in this technology are analysed. The results show that a PFS, can be used to promote early ignition and enhanced stabilization of a pulverized coal flame. It is shown that this technology, in addition to enhancing the combustion efficiency of the flame, reduces harmful emissions from power coals of all ranks (brown, bituminous, anthracite and their mixtures). Data summarising the experience of 27 pulverized coal boilers in 16 thermal power plants in several countries (Russia, Kazakhstan, Korea, Ukraine, Slovakia, Mongolia and China), embracing steam productivities from 75 to 670 tons per hour (TPH), are presented. Finally, the practical computation of the characteristics of the PFS, as function of coal properties, is discussed.

  12. Development of a coal combustion product (CCP) database system. Final report

    SciTech Connect

    O`Leary, E.M.; Pflughoeft-Hassett, D.F.

    1997-09-01

    Nearly 90 million tons of coal combustion products (CCPs) are produced annually in the United States. The value of CCPs is well established by research and commercial practice; however, only 25% of these products are utilized. The objective of this project was to develop a computer program containing a database of advanced analytical and comprehensive engineering information on CCPs, accessible through a user-friendly interface. Version 1.0 of the ACAA CCP Data Manager was specifically designed to: perform multiple-criteria queries to produce a set of sample for in-depth study; view and print standard test reports, such as C618 reports; compare and contrast analytical results in graphs and tables; graph utilization information by application and region; and save data to a file for use in other computer applications, such as spreadsheet programs. The program was designed to contain descriptive information about a given CCP sample, including sample formation data (material type, sample location, fuel type, collection device etc.), combustion system design data (steam generator type, furnace type, SO{sub 2} and NO{sub x} control information, ash-handling configurations), test data (chemical, mineralogical, and physical characterization data), and utilization potential of the CCP. The location of the plant is identified by region. The database has been initially populated with information on over 800 CCP samples, taken from the Coal Ash Resources Research Consortium (CARRC). An installation package and user`s guide was developed for unlimited distribution by the American Coal Ash Association (ACAA).

  13. Potential application of coal-fuel oil ash for the manufacture of building materials.

    PubMed

    Cioffi, R; Marroccoli, M; Sansone, L; Santoro, L

    2005-09-30

    In this paper coal-fuel oil ash has been characterized in terms of leaching behaviour and reactivity against lime and gypsum in hydratory systems for the manufacture of building materials. Its behaviour was also compared to that of coal ash. Metal release was measured in a dynamic leaching test with duration up to 16 days. The results have shown that coal-fuel oil ash behaves very similarly to coal ash. The reactivity of coal-fuel oil ash against lime and gypsum was measured in mixtures containing only lime and in mixtures containing both lime and gypsum. These systems were hydrated at 25 and 40 degrees C under 100% R.H. The results have shown that the main hydration products are the same as those that are usually formed in similar coal ash-based systems. That is, calcium silicate hydrate in coal-fuel oil ash/lime systems and calcium silicate hydrate plus calcium trisulphoaluminate hydrate in coal-fuel oil ash/lime/gypsum systems. From the quantitative point of view, hydration runs showed that the amounts of both chemically combined water and reacted lime measured in the case under investigation are very similar to those found in similar coal ash-based systems. Finally, the measurement of unconfined compressive strength proved that the systems have potentiality for the manufacture of pre-formed building blocks. PMID:15985327

  14. MECHANISMS AND OPTIMIZATION OF COAL COMBUSTION

    SciTech Connect

    Kyriacos Zygourakis

    2000-10-31

    The completed research project has made some significant contributions that will help us meet the challenges outlined in the previous section. One of the major novelties of our experimental approach involves the application of video microscopy and digital image analysis to study important transient phenomena (like particle swelling and ignitions) occurring during coal pyrolysis and combustion. Image analysis was also used to analyze the macropore structure of chars, a dominant factor in determining char reactivity and ignition behavior at high temperatures where all the commercial processes operate. By combining advanced experimental techniques with mathematical modeling, we were able to achieve the main objectives of our project. More specifically: (1) We accurately quantified the effect of several important process conditions (like pyrolysis heating rate, particle size, heat treatment temperature and soak time) on the combustion behavior of chars. These measurements shed new light into the fundamental mechanisms of important transient processes like particle swelling and ignitions. (2) We developed and tested theoretical models that can predict the ignition behavior of char particles and their burn-off times at high temperatures where intraparticle diffusional limitations are very important.

  15. Coal combustion: Science and technology of industrial and utility applications

    SciTech Connect

    Feng, J.

    1988-01-01

    Despite the competition of oil and gas and the increasing importance of nuclear power, coal is still one of the main sources of energy in the world. In some regions of the world, the reserve of oil and natural gas is nearly depleted. The supply of such fuels relies on shipment from foreign countries, and may be vulnerable to political crisis, while coals are still abundant and easily available. Therefore, the technology of burning coal for energy, which seems rather old, has not lost its vitality and is in fact developing fast. Because of industry development, especially in developing countries, more and more coal is burned each year. If coal is not burned properly, it may pollute the environment and affect the ecological balance of the surrounding regions. Great attention has been paid to curb these issues, and significant progress has been achieved. Technology of desulfurization of flue gases, low nitrogen oxide coal burners, and also the technology of clean burning of coal by fluidized-bed combustion have all been developed and commercialized. Further improvements are under development. At the same time, new techniques have been used in the measurements and diagnoses of coal combustion. These new techniques facilitate more efficient and cleaner burning of coal. Although coal combustion is a very complicated physiochemical phenomenon, the use of the computer enables and pushes forward the theoretical analysis of coal combustion. Besides, the mathematical modelling of the coal combustion process is also a fast progressing field of research and encouraging results have been obtained by scientists throughout the world. This book compiles the papers presented in the conference on the subject of clean cool technology and fluidized-bed combustion.

  16. Plasma-supported coal combustion in boiler furnace

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  17. Direct Quantitative Analysis of Arsenic in Coal Fly Ash

    PubMed Central

    Hartuti, Sri; Kambara, Shinji; Takeyama, Akihiro; Kumabe, Kazuhiro; Moritomi, Hiroshi

    2012-01-01

    A rapid, simple method based on graphite furnace atomic absorption spectrometry is described for the direct determination of arsenic in coal fly ash. Solid samples were directly introduced into the atomizer without preliminary treatment. The direct analysis method was not always free of spectral matrix interference, but the stabilization of arsenic by adding palladium nitrate (chemical modifier) and the optimization of the parameters in the furnace program (temperature, rate of temperature increase, hold time, and argon gas flow) gave good results for the total arsenic determination. The optimal furnace program was determined by analyzing different concentrations of a reference material (NIST1633b), which showed the best linearity for calibration. The optimized parameters for the furnace programs for the ashing and atomization steps were as follows: temperatures of 500–1200 and 2150°C, heating rates of 100 and 500°C s−1, hold times of 90 and 7 s, and medium then maximum and medium argon gas flows, respectively. The calibration plots were linear with a correlation coefficient of 0.9699. This method was validated using arsenic-containing raw coal samples in accordance with the requirements of the mass balance calculation; the distribution rate of As in the fly ashes ranged from 101 to 119%. PMID:23251836

  18. Formation of dioxins from combustion micropollutants over MSWI fly ash.

    PubMed

    Cieplik, Mariusz K; De Jong, Vincent; Bozovic, Jelena; Liljelind, Per; Marklund, Stellan; Louw, Robert

    2006-02-15

    Formation of polychlorinated dibenzofurans and dibenzo-p-dioxins (PCDD/Fs) from a model mixture of products of incomplete combustion (PICs) representative of municipal solid waste incineration (MSWI) flue gases, over a fixed bed of MSWI fly ash has been investigated. For comparison, a single model compound (chlorobenzene) was also briefly studied. A newly developed lab-scale system enabled the application of (very) low and stable concentrations of organic substances--of 10(-6) M or less-to approach realistic conditions. Samples taken at several time intervals allowed the observation of changes in rates and patterns due to depletion of the carbon in fly ash. The model flue gas continuously produced PCDDs and PCDFs after the de novo reaction had ceased to occur. Dioxin output levels are comparable to those of "old" MSW incinerators. Replacing the PIC trace constituent phenol by its fully 13C-labeled analogue led to, e.g., PCDD with one labeled ring as prominent product, meaning that the formation is about first order in phenol, contrary to earlier assumptions. The meaning of the results for the formation of dioxins in the MSWI boiler is discussed. PMID:16572785

  19. Study of boron behaviour in two Spanish coal combustion power plants.

    PubMed

    Ochoa-González, Raquel; Cuesta, Aida Fuente; Córdoba, Patricia; Díaz-Somoano, Mercedes; Font, Oriol; López-Antón, M Antonia; Querol, Xavier; Martínez-Tarazona, M Rosa; Giménez, Antonio

    2011-10-01

    A full-scale field study was carried out at two Spanish coal-fired power plants equipped with electrostatic precipitator (ESP) and wet flue gas desulfurisation (FGD) systems to investigate the distribution of boron in coals, solid by-products, wastewater streams and flue gases. The results were obtained from the simultaneous sampling of solid, liquid and gaseous streams and their subsequent analysis in two different laboratories for purposes of comparison. Although the final aim of this study was to evaluate the partitioning of boron in a (co-)combustion power plant, special attention was paid to the analytical procedure for boron determination. A sample preparation procedure was optimised for coal and combustion by-products to overcome some specific shortcomings of the currently used acid digestion methods. In addition boron mass balances and removal efficiencies in ESP and FGD devices were calculated. Mass balance closures between 83 and 149% were obtained. During coal combustion, 95% of the incoming boron was collected in the fly ashes. The use of petroleum coke as co-combustible produced a decrease in the removal efficiency of the ESP (87%). Nevertheless, more than 90% of the remaining gaseous boron was eliminated via the FGD in the wastewater discharged from the scrubber, thereby causing environmental problems. PMID:21664037

  20. USGS TOXIC SUBSTANCES FROM COAL COMBUSTION -- FORMS OF OCCURRENCE ANALYSIS

    SciTech Connect

    Allan Kolker; Stanley J. Mroczkowski; Curtis A. Palmer; Robert B. Finkelman

    1999-04-01

    Detailed information on trace-element modes of occurrence in coal is essential to understanding and predicting trace-element transformations taking place during coal combustion. The USGS has developed quantitative and semi-quantitative methods for determining the mode of occurrence of trace elements in coal. This information is needed to generate predictive models for trace-element behavior, the ultimate goal of DOE contract DE-AC22-95PC95101 ``Toxic Substances From Coal Combustion--A Comprehensive Assessment'' awarded to PSI, Inc. USGS activities in support of this contract have a direct bearing on the predictive equations being developed as the primary product of the PSI program.

  1. Emission control for precursors causing acid rain (V): Improvement of acid soil with the bio-briquette combustion ash.

    PubMed

    Dong, Xu-Hui; Sakamoto, Kazuhiko; Wang, Wei; Gao, Shi-Dong; Isobe, Yugo

    2004-01-01

    The bio-briquette technique which mixes coal, biomass and sulfur fixation agent and bio-briquettes under 3-5 t/cm2 line pressure has aroused people's attention in view of controlling the air pollution and the acid rain. In this paper, the physicochemical properties of bio-briquette and its ash were investigated. And the acid soil was improved by the bio-briquette combustion ash, which contained nutritive substances such as P, N, K and had the acid-neutralizing capacity (ANC). The pH, EC, effective nutrient elements (Ca, Mg, K, P and N), heavy metal elements (Al, Cu, Cd, Cr, Zn and Mn) and acid-neutralizing capacity change of ash-added soils within the range of 0-10%, were also studied. Specially, when 5% bio-briquette combustion ash was added to the tested soil, the content of the effective elements such as Ca, Mg and K rose by 100 times, 7 times and twice, respectively. The total nitrogen also increased by about twice. The results showed the oxyanions such as that of Al, Cu, Cd, Cr, Zn and Mn were not potentially dangerous, because they were about the same as the averages of them in Chinese soil. It is shown that the ANC became stronger, though the ANC hardly increases in the ash-added soil. On the basis of the evaluation indices, it is concluded that the best mixture ratio is to add 2.5%-8% of the bio-briquette combustion ash to the tested soil. PMID:15559796

  2. Status of coal ash corrosion resistant materials test program

    SciTech Connect

    McDonald, D.K.; Meisenhelter, D.K.; Sikka, V.K.

    1999-07-01

    In November of 1998, Babcock and Wilcox (B and W) began development of a system to permit testing of several advanced tube materials at metal temperatures typical of advanced supercritical steam conditions of 1100 F and higher in a boiler exhibiting coal ash corrosive conditions. The U.S. Department of Energy (DOE), the Ohio Coal Development Office (OCDO), B and W, and First Energy's Ohio Edison jointly fund the project. CONSOL Energy Company is also participating as an advisor. Several materials producers including Oak Ridge National Laboratory (ORNL) contributed advanced materials to the project. The coal-ash corrosion resistant materials test program will provide full scale, in-situ testing of recently developed boiler superheater and reheater tube materials. These newer materials may be capable of operating at higher steam temperatures while resisting external/fire-side corrosion. For high sulfur coal applications, this is a key issue for advanced cycle pulverized coal-fired plants. Fireside corrosion is also a critical issue for many existing plants. Previous testing of high temperature materials in the United States has been based primarily on using laboratory test coupons. The test coupons did not operate at conditions representative of a high sulfur coal-fired boiler. Testing outside of the United States has been with low sulfur coal or natural gas firing and has not addressed corrosion issues. This test program takes place in an actual operating boiler and is expected to confirm the performance of these materials with high sulfur coal. The system consists of three identical sections, each containing multiple pieces of twelve different materials. They are cooled by reheater steam, and are located just above the furnace exit in Ohio Edison's Niles Unit No.1, a 110 MWe unit firing high sulfur Ohio coal. After one year of operation, the first section will be removed for thorough metallurgical evaluation. The second and third sections will operate for three and

  3. Investigation of mineral transformations and ash deposition during staged combustion. Quarterly technical progress report, October 1, 1995--December 31, 1995

    SciTech Connect

    Harb, J.N.

    1996-02-07

    Progress during the ninth quarter of a three-year study of ash formation and deposition was made in several areas. One of the key contributions this quarter was the development of an enhanced method for classification of CCSEM data. This classification algorithm permits grouping and comparison of particles previously labeled as ``unclassifiable.`` A second analytical advancement, also made this quarter, provides more detailed information on the distribution of minerals in the coal and the potential for coalescence. This new multiple analysis technique is also applicable to ash and will permit identification of heterogeneous ash particles. Additional analyses of ash samples were also performed and it was found that the firing of Pittsburgh {number_sign}8 under staged combustion conditions yields an ash with a significantly larger particle size distribution than that obtained under conventional firing conditions, but without a significant change in composition. the size difference was noted previously, but the new classification algorithm allowed a detailed comparison of all composition groups, including unclassifiable particles, in the ashes. A mechanistic explanation for this behavior has been developed and is provided in the report. Finally, a paper documenting the new classification algorithm has been prepared and is scheduled for presentation at the March ACS meeting in New Orleans.

  4. Leaching of coal combustion products: Field and laboratory studies

    NASA Astrophysics Data System (ADS)

    Cheng, Chin-Min

    This study combines field monitoring and laboratory experiments to investigate the environmental impacts associated with the re-use of coal combustion by-products (CCPs). The monitoring data obtained from two full-scale CCP applications (i.e., re-use of fixated flue gas desulfurization (FGD) material as a low permeability liner for a swine manure pond and portland cement concrete pavements containing CCPs) allowed environmental impacts to be evaluated under real or simulated in-service conditions. A complimentary laboratory leaching study elucidated fundamental physical and chemical mechanisms that determine the leaching kinetics of inorganic contaminants from CCPs. In the first field study, water quality impacts associated with the re-use of FGD material as a low permeability liner for a swine manure pond were examined by monitoring the water quality of water samples collected from the pond surface water and a sump collection system beneath the liner over a period of 5 years. Water samples collected from the sump and pond surface water met all Ohio non-toxic criteria, and in fact, generally met all national primary and secondary drinking water standards. Furthermore it was found that hazardous (i.e., As, B, Cr, Cu, and Zn) and agricultural pollutants (i.e., phosphate and ammonia) were effectively retained by the FGD liner system. The retention might be due to both sorption and precipitation. In the second field study, the release of metals and metalloids from full-scale portland cement concrete pavements containing CCPs was evaluated by laboratory leaching tests and accelerated loading of full-scale pavement sections under controlled loading and environmental conditions. Three types of portland-cement-concrete driving surfaces were tested, including a control section (i.e., ordinary portland cement (OPC) concrete) containing no fly ash and two sections in which fly ash was substituted for a fraction of the cement; i.e., 30% fly ash (FA30) and 50% fly ash (FA50

  5. Carbon dioxide from coal combustion: Variation with rank of US coal

    USGS Publications Warehouse

    Quick, J.C.; Glick, D.C.

    2000-01-01

    Carbon dioxide from combustion of US coal systematically varies with ASTM rank indices, allowing the amount of CO2 produced per net unit of energy to be predicted for individual coals. No single predictive equation is applicable to all coals. Accordingly, we provide one equation for coals above high volatile bituminous rank and another for lower rank coals. When applied to public data for commercial coals from western US mines these equations show a 15% variation of kg CO2 (net GJ)-1. This range of variation suggests reduction of US CO2 emissions is possible by prudent selection of coal for combustion. Maceral and mineral content are shown to slightly affect CO2 emissions from US coal. We also suggest that CO2 emissions increased between 6 and 8% in instances where Midwestern US power plants stopped burning local, high-sulfur bituminous coal and started burning low-sulfur, subbituminous C rank coal from the western US.

  6. Combustion of Illinois coals and chars with natural gas. [Quarterly] technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    Buckius, R.O.; Peters, J.E.; Krier, H.

    1992-10-01

    Combined combustion of coal and natural gas offers advantages compared to burning coal or natural gas alone. For example, low volatile coals or low volatile chars derived from treatment or gasification processes can be of limited use due to their poor flammability characteristics. However, the use of natural gas in conjunction with the solid fuel can provide the necessary ``volatiles`` to enhance the combustion. Additionally, natural gas provides a clean cofiring fuel source which can enhance the usefulness of coals with high sulfur content. Addition of natural gas may reduce SO{sub x} emissions through increased sulfur retention in the ash and reduce NO{sub x} emissions by varying local stoichiometry and temperature levels. This research program seeks to clarify the contributions and to identify the controlling mechanisms of coining natural gas with Illinois coal through studies of particle ignition, burning rates and ash characterization. The first two quarters focused on the ignition delay measurements and their analysis, along with the incorporation of particle porosity into the burning rate model. The emphasis of the third quarter was on a more detailed understanding of the burning rate process, as well as understanding of cofiring`s effects on sulfur retention. The contributions of particle burning area to the quantification of the particle burning mechanisms have been shown to be important and continue to be investigated. Ash samples for various methane concentrations under similar other conditions have shown positive trends in reducing S0{sub 2} emission through increased sulfur capture in the ash.

  7. Characteristics of carbonized sludge for co-combustion in pulverized coal power plants

    SciTech Connect

    Park, Sang-Woo; Jang, Cheol-Hyeon

    2011-03-15

    Co-combustion of sewage sludge can destabilize its combustion profile due to high volatility, which results in unstable flame. We carried out fuel reforming for sewage sludge by way of carbonization at pyrolysis temperature of 300-500 deg. C. Fuel characteristics of carbonized sludge at each temperature were analyzed. As carbonization temperature increased, fuel ratio increased, volatile content reduced, and atomic ratio relation of H/C and O/C was similar to that of lignite. The analysis result of FT-IR showed the decrease of aliphatic C-H bond and O-C bond in carbonization. In the analysis result of TG-DTG, the thermogravimetry reduction temperature of carbonized sludge (CS400) was proven to be higher than that of dried sludge, but lower than that of sub-bituminous coal. Hardgrove grindability index increased in proportion to fuel ratio increase, where the carbonized sludge value of 43-110 was similar or higher than the coal value of 49-63. As for ash deposits, slagging and fouling index were higher than that of coal. When carbonized sludge (CS400) and coal were co-combusted in 1-10% according to calorific value, slagging tendency was low in all conditions, and fouling tendency was medium or high according to the compositions of coal.

  8. CHARACTERIZATION OF COAL COMBUSTION BY-PRODUCTS FOR THE RE-EVOLUTION OF MERCURY INTO ECOSYSTEMS

    SciTech Connect

    A.M. Schwalb; J.A. Withum; R.M. Statnick

    2002-07-01

    The U.S. Environmental Protection Agency (EPA) and state environmental agencies are suggesting that mercury (Hg) in coal combustion by-products is re-emitted into local ecosystems by additional processing to final products (i.e., wallboard, etc.), by dissolution into groundwater, or by reactions with anaerobic bacteria. This perception may limit the opportunities to use coal combustion by-products in recycle/reuse applications. In this program, CONSOL Energy Inc., Research & Development (CONSOL) is conducting a comprehensive sampling and analytical program to address this concern. If the results of this work demonstrate that re-emissions of Hg from waste disposal and by-product utilization are over-stated, additional regulations regarding coal combustion, waste disposal, and waste material utilization will not be required. This will result in continued low energy cost that is beneficial to the national economy and stability of local economies that are dependent on coal. The main activities for this quarter were: fly ash and FGD slurry samples from four coal-fired utilities were leached and the analysis was completed; the re-volatilization study has begun; the literature review was completed.

  9. FINE PARTICAL AND TOXIC METAL EMISSIONS FROM THE COMBUSTION OF SEWAGE SLUDGE/COAL MIXTURES: A SYSTEMATIC ASSESSMENT

    SciTech Connect

    Jost O.L. Wendt; Wayne S. Seames; Art Fernandez

    2003-09-21

    This research project focuses on pollutants from the combustion of mixtures of dried municipal sewage sludge (MSS) and pulverized coal. The objective was to determine potential tradeoffs between CO{sub 2} mitigation through using a CO{sub 2} neutral fuel, such as municipal sewage sludge, and the emergence of other potential problems such as the emission of toxic fly ash particles. The work led to new insight into mechanisms governing the partitioning of major and trace metals from the combustion of sewage sludge, and mixtures of coal and sewage sludge. The research also showed that the co-combustion of coal and sewage sludge emitted fine particulate matter that might potentially cause greater lung injury than that from the combustion of either coal alone or municipal sewage sludge alone. The reason appeared to be that the toxicity measured required the presence of large amounts of both zinc and sulfur in particles that were inhaled. MSS provided the zinc while coal provided the sulfur. Additional research showed that the toxic effects could most likely be engineered out of the process, through the introduction of kaolinite sorbent downstream of the combustion zone, or removing the sulfur from the fuel. These results are consequences of applying ''Health Effects Engineering'' to this issue. Health Effects Engineering is a new discipline arising out of this work, and is derived from using a collaboration of combustion engineers and toxicologists to mitigate the potentially bad health effects from combustion of this biomass fuel.

  10. Magnetic separation of coal fly ash from Bulgarian power plants.

    PubMed

    Shoumkova, Annie S

    2011-10-01

    Fly ash from three coal-burning power plants in Bulgaria: 'Maritza 3', 'Republika' and 'Rousse East' were subjected to wet low-intensity magnetic separation. The tests were performed at different combinations of magnetic field intensity, flow velocity and diameter of matrix elements. It was found that all parameters investigated affected the separation efficiency, but their influence was interlinked and was determined by the properties of the material and the combination of other conditions. Among the fly ash characteristics, the most important parameters, determining the magnetic separation applicability, were mineralogical composition and distribution of minerals in particles. The main factors limiting the process were the presence of paramagnetic Fe-containing mineral and amorphous matter, and the existence of poly-mineral particles and aggregates of magnetic and non-magnetic particles. It was demonstrated that the negative effect of both factors could be considerably limited by the selection of a proper set of separation conditions. The dependences between concentration of ferromagnetic iron in the ash, their magnetic properties and magnetic fraction yields were studied. It was experimentally proved that, for a certain set of separation conditions, the yields of magnetic fractions were directly proportional to the saturation magnetization of the ferromagnetic components of the ash. The main properties of typical magnetic and non-magnetic fractions were studied. PMID:20699291

  11. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, George; Gokhale, Ashok J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste, and method for producing the same, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces.

  12. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    SciTech Connect

    Burnet, G.; Gokhale, A.J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste and method for producing the same are disclosed, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces. 3 figs.

  13. Coal-fired power plant ash utilization in the TVA region. Final report

    SciTech Connect

    Church, R.L.; Weeter, D.W.; Davis, W.T.

    1980-10-01

    The report gives results of a study: (1) to summarize (a) production of coal ash nationally and by TVA's 12 major ash-producing steam/electric power plants, and (b) the physical/chemical characteristics of coal ash that affect ash disposal and/or use; (2) to review reported methods of coal ash use, emphasizing potential markets in the TVA system; and (3) to recommend potential R and D for coal ash use in the TVA system. Uses discussed include: concrete mixtures, mineral and magnetite recovery, lightweight aggregate, wastewater treatment, sanitary landfill liners, cenosphere reuse, agriculture, mineral wool insulation, and bituminous paving mixtures. The TVA region's predominant historical use of fly ash has been as a concrete additive; however, extensive pilot scale development is underway to advance ash use in the TVA region in such areas as mineral and magnetite recovery, and mineral wool insulaton. Recommended studies include: (1) the feasibility of converting existing wet fly ash collection systems to dry collection and storage; (2) mechanical properties of ash to learn how to separate nonfloating cenospheres from ash; (3) other mineral recovery process choices (in addition to the one with Mineral Gas Co.); and (4) the potential uses, markets, generation points, transportation, and feasibility of extensive coal ash utilization in the TVA area.

  14. Potentials of Biomass Co-Combustion in Coal-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Werther, J.

    The present work provides a survey on the potentials of co-combustion of biomass and biogenic wastes in large-scale coal-fired power plants. This allows an energetic utilization at a high level of efficiency which is not obtainable in small-scale dedicated biomass combustors. Co-firing at low percentages of the thermal power (typically below 5-10 %) avoids the characteristic operating problems of biomass combustion, i.e. ash sintering and fouling of heat transfer surfaces. Co-firing of biogenic wastes is already widely practiced in Germany, non-waste biomass like forest residues are for subsidy reasons combusted in small dedicated mono-combustion plants. A future increase of co-combustion may be associated with the upgrading of biogenic wastes with high water content to biofuels by drying. Such biofuels could substitute more expensive coal and save on CO2 emission certificates. In the more distant future biomass co-combustion may help in the CO2 scrubbing process by lowering the target level of CO2 absorption efficiency.

  15. Cofiring coal-water slurry in cyclone boilers: Some combustion issues and considerations

    SciTech Connect

    Carson, W.R.; Tillman, D.

    1997-07-01

    Coal-water slurry (CWS) has become a fuel of opportunity with the ability to impact fuel cost at selected power plants; at the same time it has the potential to reduce emissions of oxides of nitrogen (NO{sub x}) by driving specific combustion mechanisms. CWS, produced from selected fines generated during coal cleaning operations, has been fired extensively at the Seward Generating Station of General Public Utilities (GPU), and testing has been initiated at cyclone plants as well. Initial combustion modeling of cyclones has shown that the critical issues associated with CWS firing in cyclones include the following: (1) the impact of CWS on fuel chemistry, with particular attention to fuel ash chemistry; (2) the impact of CWS on combustion temperatures; (3) the impact of CWS, and the consequent increased gas flow in the cyclones, on combustion processes in the cyclone barrel and potentially on combustion in the primary furnace as well; (4) the consequence of combustion process changes on patterns of heat release in the cyclone barrel and in the primary furnace; (5) the ability of the CWS to impact NO{sub x} emissions in the cyclone; and (6) the impact of CWS on the formation of trace metal emissions. This paper reviews the results of cyclone boiler modeling, and also reviews some results of initial cyclone testing related to the results of the modeling efforts.

  16. Characterization of fly ash from low-sulfur and high-sulfur coal sources: Partitioning of carbon and trace elements with particle size

    USGS Publications Warehouse

    Hower, J.C.; Trimble, A.S.; Eble, C.F.; Palmer, C.A.; Kolker, A.

    1999-01-01

    Fly ash samples were collected in November and December of 1994, from generating units at a Kentucky power station using high- and low-sulfur feed coals. The samples are part of a two-year study of the coal and coal combustion byproducts from the power station. The ashes were wet screened at 100, 200, 325, and 500 mesh (150, 75, 42, and 25 ??m, respectively). The size fractions were then dried, weighed, split for petrographic and chemical analysis, and analyzed for ash yield and carbon content. The low-sulfur "heavy side" and "light side" ashes each have a similar size distribution in the November samples. In contrast, the December fly ashes showed the trend observed in later months, the light-side ash being finer (over 20 % more ash in the -500 mesh [-25 ??m] fraction) than the heavy-side ash. Carbon tended to be concentrated in the coarse fractions in the December samples. The dominance of the -325 mesh (-42 ??m) fractions in the overall size analysis implies, though, that carbon in the fine sizes may be an important consideration in the utilization of the fly ash. Element partitioning follows several patterns. Volatile elements, such as Zn and As, are enriched in the finer sizes, particularly in fly ashes collected at cooler, light-side electrostatic precipitator (ESP) temperatures. The latter trend is a function of precipitation at the cooler-ESP temperatures and of increasing concentration with the increased surface area of the finest fraction. Mercury concentrations are higher in high-carbon fly ashes, suggesting Hg adsorption on the fly ash carbon. Ni and Cr are associated, in part, with the spinel minerals in the fly ash. Copyright ?? 1999 Taylor & Francis.

  17. Analysis of cyclic combustion of the coal-water suspension

    NASA Astrophysics Data System (ADS)

    Kijo-Kleczkowska, Agnieszka

    2011-04-01

    Combustion technology of the coal-water suspension creates a number of new possibilities to organize the combustion process fulfilling contemporary requirements, e.g. in the environment protection. Therefore the in-depth analysis is necessary to examine the technical application of coal as a fuel in the form of suspension. The research undertakes the complex investigations of the continuous coal-water suspension as well as cyclic combustion. The cyclic nature of fuel combustion results from the movement of the loose material in the flow contour of the circulating fluidized bed (CFB): combustion chamber, cyclone and downcomer. The experimental results proved that the cyclic change of oxygen concentration around fuel, led to the vital change of both combustion mechanisms and combustion kinetics. The mathematical model of the process of fuel combustion has been presented. Its original concept is based on the allowance for cyclic changes of concentrations of oxygen around the fuel. It enables the prognosis for change of the surface and the centre temperatures as well as mass loss of the fuel during combustion in air, in the fluidized bed and during the cyclic combustion.

  18. Illinois basin coal fly ashes. 2. Equilibria relationships and qualitative modeling of ash-water reactions

    USGS Publications Warehouse

    Roy, W.R.; Griffin, R.A.

    1984-01-01

    Alkaline and acidic Illinois Basin coal fly ash samples were each mixed with deionized water and equilibrated for about 140 days to simulate ash ponding environments. Common to both equilibrated solutions, anhydrite solubility dominated Ca2+ activities, and Al3+ activities were in equilibrium with both matrix mullite and insoluble aluminum hydroxide phases. Aqueous silica activities were controlled by both mullite and matrix silicates. The pH of the extract of the acidic fly ash was 4.1 after 24 h but increased to a pH value of 6.4 as the H2SO4, assumed to be adsorbed to the particle surfaces, was exhausted by the dissolution of matrix iron oxides and aluminosilicates. The activities of aqueous Al3+ and iron, initially at high levels during the early stages of equilibration, decreased to below analytical detection limits as the result of the formation of insoluble Fe and Al hydroxide phases. The pH of the extract of the alkaline fly ash remained above a pH value of 10 during the entire equilibration interval as a result of the hydrolysis of matrix oxides. As with the acidic system, Al3+ activities were controlled by amorphous aluminum hydroxide phases that began to form after about 7 days of equilibration. The proposed mechanisms and their interrelations are discussed in addition to the solubility diagrams used to deduce these relationships. ?? 1984 American Chemical Society.

  19. Phytostabilization of a landfill containing coal combustion waste.

    SciTech Connect

    Barton, Christopher; Marx, Donald; Adriano, Domy; Koo, Bon Jun; Newman, Lee; Czapka, Stephen; Blake, John

    2005-12-01

    The establishment of a vegetative cover to enhance evapotranspiration and control runoff and drainage was examined as a method for stabilizing a landfill containing coal combustion waste. Suitable plant species and pretreatment techniques in the form of amendments, tilling, and chemical stabilization were evaluated. A randomized plot design consisting of three subsurface treatments (blocks) and five surface amendments (treatments) was implemented. The three blocks included (1) ripping and compost amended, (2) ripping only, and (3) control. Surface treatments included (1) topsoil, (2) fly ash, (3) compost, (4) apatite, and (5) control. Inoculated loblolly (Pinus taeda) and Virginia (Pinus virginiana) pine trees were planted on each plot. After three growing seasons, certain treatments were shown to be favorable for the establishment of vegetation on the basin. Seedlings located on block A developed a rooting system that penetrated into the basin media without significant adverse effects to the plant. However, seedlings on blocks B and C displayed poor rooting conditions and high mortality, regardless of surface treatment. Pore-water samples from lysimeters in block C were characterized by high acidity, Fe, Mn, Al, sulfate, and traceelement concentrations. Water-quality characteristics of the topsoil plots in block A, however, conformed to regulatory protocols. A decrease in soil-moisture content was observed in the rooting zone of plots that were successfully revegetated, which suggests that the trees, in combination with the surface treatments, influenced the water balance by facilitating water loss through transpiration and thereby reducing the likelihood of unwanted surface runoff and/or drainage effluent.

  20. Zinc Isotope Variability in Three Coal-Fired Power Plants: A Predictive Model for Determining Isotopic Fractionation during Combustion.

    PubMed

    Ochoa Gonzalez, R; Weiss, D

    2015-10-20

    The zinc (Zn) isotope compositions of feed materials and combustion byproducts were investigated in three different coal-fired power plants, and the results were used to develop a generalized model that can account for Zn isotopic fractionation during coal combustion. The isotope signatures in the coal (δ(66)ZnIRMM) ranged between +0.73 and +1.18‰, values that fall well within those previously determined for peat (+0.6 ±2.0‰). We therefore propose that the speciation of Zn in peat determines the isotope fingerprint in coal. All of the bottom ashes collected in these power plants were isotopically depleted in the heavy isotopes relative to the coals, with δ(66)ZnIRMM values ranging between +0.26‰ and +0.64‰. This suggests that the heavy isotopes, possibly associated with the organic matter of the coal, may be preferentially released into the vapor phase. The fly ash in all of these power plants was, in contrast, enriched in the heavy isotopes relative to coal. The signatures in the fly ash can be accounted for using a simple unidirectional fractionation model with isotope fractionation factors (αsolid-vapor) ranging between 1.0003 and 1.0007, and we suggest that condensation is the controlling process. The model proposed allows, once the isotope composition of the feed coal is known, the constraining of the Zn signatures in the byproducts. This will now enable the integration of Zn isotopes as a quantitative tool for the source apportionment of this metal from coal combustion in the atmosphere. PMID:26422061

  1. Arsenic in coal of the Thar coalfield, Pakistan, and its behavior during combustion.

    PubMed

    Ali, Jamshed; Kazi, Tasneem G; Baig, Jameel A; Afridi, Hassan I; Arain, Mariam S; Brahman, Kapil D; Naeemullah; Panhwar, Abdul H

    2015-06-01

    The aim of the current study is to evaluate the occurrence of arsenic in coal collected from Thar coalfield, Pakistan, and its behavior during the combustion. Fractionation of arsenic (As) in coal samples was carried out by Community Bureau of Reference sequential extraction scheme (BCR-SES) and single-step-based BCR method (BCR-SS). These methods are validated using the certified reference material of sediment BCR 701 and standard addition method. The stepwise fractions of As in laboratory-made ash (LMA) have been also investigated. The extractable As content associated with different phases in coal and LMA samples were analyzed by electrothermal atomic absorption spectrophotometer. The extraction efficiency of As by BCR-SS was slightly higher than BCR-SES, while the difference was not significant (p < 0.05). The BCR-SS method is a time-saving method because it can reduce the extraction time from 51 to 22 h. The As contents in LMA revealed that during combustion of the coal, >85 % of As may be released into atmosphere. The relative mobility of As in the coal samples was found in increasing order as follows: oxidizable fraction < reducible fraction < acid soluble fraction. The total and extractable As obtained by BCR-SES and BCR-SS were higher in coal samples of block III as compared to block V (p > 0.05). PMID:25561265

  2. Characteristics of phosphate adsorption onto granulated coal ash in seawater.

    PubMed

    Asaoka, Satoshi; Yamamoto, Tamiji

    2010-08-01

    The deterioration of sediments is a serious environmental problem. Controlling nutrient release fluxes from sediments is important to alleviating eutrophication and to reducing terrigenous nutrient loads. The purpose of this study was to evaluate the phosphate removal performance of granulated coal ash (GCA) from seawater, which is produced from coal thermal electric power generation. Batch experiments were carried out to investigate the removal kinetics of phosphate from seawater under both oxic and anoxic conditions. Phosphate was removed well from seawater under both oxic and anoxic conditions. The adsorption isotherm for phosphate revealed that GCA could remove phosphate effectively from seawater above a concentration of 1.7micromolL(-1). GCA can reduce the concentration of phosphate in seawater effectively under anoxic conditions where iron type adsorbents cannot be applied. Therefore, GCA could potentially be used to adsorb phosphate in the organically-enriched sediment, which generally occurs under highly reductive conditions. PMID:20403625

  3. Co-combustion of bituminous coal and biomass fuel blends: Thermochemical characterization, potential utilization and environmental advantage.

    PubMed

    Zhou, Chuncai; Liu, Guijian; Wang, Xudong; Qi, Cuicui

    2016-10-01

    The thermochemical characteristics and gaseous trace pollutant behaviors during co-combustion medium-to-low ash bituminous coal with typical biomass residues (corn stalk and sawdust) were investigated. Lowering of ignition index, burnout temperature and activation energy in the major combustion stage are observed in the coal/biomass blends. The blending proportion of 20% and 30% are regarded as the optimum blends for corn stalk and sawdust, respectively, in according the limitations of heating value, activation energy, flame stability and base/acid ratio. The reductions of gaseous As, Cd, Cu, Pb, Zn and polycyclic aromatic hydrocarbon (PAHs) were 4.5%, 7.8%, 6.3%, 9.8%, 9.4% and 17.4%, respectively, when co-combustion coal with 20% corn stalk. The elevated capture of trace elements were found in coal/corn stalk blend, while the coal/sawdust blend has the better PAHs control potential. The reduction mechanisms of gaseous trace pollutants were attributed to the fuel property, ash composition and relative residence time during combustion. PMID:27393832

  4. Sorption and chemical transformation of PAHs on coal fly ash. Technical progress report No. 8

    SciTech Connect

    Mamantov, G.; Wehry, E.L.

    1993-12-01

    The objective of this work is to characterize the interactions of coal fly ash with polycyclic aromatic hydrocarbons (PAHs) and their derivatives, and to understand the influence of the surface properties of coal ash (and other atmospheric particles) on the chemical transformations of polycyclic aromatic compounds. Specific investigations directed toward this overall objective include: (a) Fractionation of heterogeneous coal fly ash samples into different particle types varying in size and chemical composition (carbonaceous, mineral-magnetic, and mineral nonmagnetic); (b) Measurement of the rates of chemical transformation of PAHs and PAH derivatives (especially nitro-PAHs) and the manner in which the rates of such processes are influenced by the chemical and physical properties of coal fly ash particles; (c) Chromatographic and spectroscopic studies of the nature of the interactions of coal fly ash particles with PAHs and PAH derivatives; (d) Characterization of the fractal nature of fly ash particles (via surface area measurements) and the relationships of {open_quotes}surface roughness{close_quotes} of fly ash particles to the chemical behavior of PAHs sorbed on coal ash particles. PAHs are deposited, under controlled laboratory conditions, onto coal ash surfaces from the vapor phase, in order to mimic the processes by which PAHs are deposited onto particulate matter in the atmosphere.

  5. EFFECTS OF COFIRING LIGNIN AND BIOSOLIDS WITH COAL ON FIRESIDE PERFORMANCE AND COMBUSTION PRODUCTS

    SciTech Connect

    Kevin C. Galbreath

    2002-08-01

    Lignin, derived from municipal solid waste and biosolid feedstocks using Masada Resource Group's patented CES OxyNol{trademark} process, and acidified biosolids were evaluated as supplemental fuels with coal for producing steam and electricity. Tests were conducted in a pilot-scale (550,000-Btu/hr [580-MJ/hr]) combustion system to evaluate the effects of coal characteristics, blend mixture (on a dry wt% basis) and furnace exit gas temperature (FEGT) on boiler heat-exchange surface slagging and fouling, NO{sub x} and SO{sub x} production, fly ash characteristics, and combustion efficiency. The effects of blending lignin and acidified biosolids with coal on fuel handling and pulverization characteristics were also addressed. An 80 wt% Colorado--20 wt% subbituminous Powder River Basin coal blend from the Tennessee Valley Authority Colbert Steam Plant, hereafter referred to as the Colbert coal, and a bituminous Pittsburgh No. 8 coal were tested. The lignin and acidified biosolids were characterized by possessing higher moisture content and lower carbon, hydrogen, and heating values relative to the coals. Ash contents of the fuels were similar. The lignin also possessed higher concentrations of TiO{sub 2}, CaO, and SO{sub 3} and lower concentrations of SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, K{sub 2}O, and N relative to the coals. The sulfur content of lignin could be reduced through a more thorough washing and drying of the lignin in an efficient commercial-scale dewatering device. Acidified biosolids were distinguished by higher concentrations of P{sub 2}O{sub 5} and MgO and lower SiO{sub 2} and Al{sub 2}O{sub 3} relative to the other fuels. Trace element concentrations, especially for Cr, Pb, Hg, and Ni, were generally greater in the lignin and acidified biosolid fuels relative to the Colbert coal. Maximum trace element emission factors were calculated for 95:5 Colbert coal--lignin and 90:5:5 Colbert coal--lignin--acidified biosolid blends and compared to U

  6. AIR EMISSIONS FROM COMBUSTION OF SOLVENT REFINED COAL

    EPA Science Inventory

    The report gives details of a Solvent Refined Coal (SRC) combustion test at Georgia Power Company's Plant Mitchell, March, May, and June 1977. Flue gas samples were collected for modified EPA Level 1 analysis; analytical results are reported. Air emissions from the combustion of ...

  7. Airborne crystalline silica concentrations at coal-fired power plants associated with coal fly ash.

    PubMed

    Hicks, Jeffrey; Yager, Janice

    2006-08-01

    This study presents measurements of airborne concentrations of respirable crystalline silica in the breathing zone of workers who were anticipated to encounter coal fly ash. Six plants were studied; two were fired with lignite coal, and the remaining four plants used bituminous and subbituminous coals. A total of 108 personal breathing zone respirable dust air samples were collected. Bulk samples were also collected from each plant site and subjected to crystalline silica analysis. Airborne dust particle size analysis was measured where fly ash was routinely encountered. The results from bituminous and subbituminous fired plants revealed that the highest airborne fly ash concentrations are encountered during maintenance activities: 0.008 mg/m3 to 96 mg/m3 (mean of 1.8 mg/m3). This group exceeded the threshold limit values (TLV) in 60% of the air samples. During normal production activities, airborne concentrations of crystalline silica ranged from nondetectable to 0.18 mg/m3 (mean value of 0.048 mg/m3). Air samples collected during these activities exceeded the current and proposed TLVs in approximately 54% and 65% of samples, respectively. Limited amounts of crystalline silica were detected in samples collected from lignite-fired plants, and approximately 20% of these air samples exceeded the current TLV. Particle size analysis in areas where breathing zone air samples were collected revealed mass median diameters typically between 3 microm and 8 microm. Bulk and air samples were analyzed for all of the common crystalline silica polymorphs, and only alpha quartz was detected. As compared with air samples, bulk samples from the same work areas consistently yielded lower relative amounts of quartz. Controls to limit coal fly ash exposures are indicated during some normal plant operations and during episodes of short term, but high concentrations of dust that may be encountered during maintenance activities, especially in areas where ash accumulations are present

  8. ANALYSIS FOR RADIONUCLIDES IN SRC AND COAL COMBUSTION SAMPLES

    EPA Science Inventory

    The report deals with the determination of the levels of uranium, thorium, and their daughter products in coal, SRC, coal flyash, and SRC flyash samples taken from Georgia Power Company's Plant Mitchell during the May and June 1977 combustion tests to compare the environmental em...

  9. SAMPLE COLLECTION AND PREPARATION METHODS AFFECTING MUTAGENICITY AND CYTOTOXICITY OF COAL FLY ASH

    EPA Science Inventory

    Reports by several investigators describing the biological activity of coal fly ash have presented a variety of results which in some cases are conflicting. The biological activity of coal fly ash may differ because of one or more of the following factors: (1) the samples studied...

  10. Sorption and chemical transformation of PAHs on coal fly ash. Final technical report

    SciTech Connect

    Mamantov, G.; Wehry, E.L.

    1995-02-01

    The objectives of this work were to characterize the interactions of coal fly ash with polycyclic aromatic hydrocarbons (PAH`s) and their derivatives, and to attempt to understand the influence of surface properties of coal ash in the chemical transformations of PAH`s.

  11. Discussion on 'characteristics of fly ashes from full-scale coal-fired power plants and their relationship to mercury adsorption' by Lu et al.

    SciTech Connect

    James C. Hower; Bruno Valentim; Irena J. Kostova; Kevin R. Henke

    2008-03-15

    Mercury capture by coal-combustion fly ash is a function of the amount of Hg in the feed coal, the amount of carbon in the fly ash, the type of carbon in the fly ash (including variables introduced by the rank of the feed coal), and the flue gas temperature at the point of ash collection. In their discussion of fly ash and Hg adsorption, Lu et al. (Energy Fuels 2007, 21, 2112-2120) had some fundamental flaws in their techniques, which, in turn, impact the validity of analyzed parameters. First, they used mechanical sieving to segregate fly ash size fractions. Mechanical sieving does not produce representative size fractions, particularly for the finest sizes. If the study samples were not obtained correctly, the subsequent analyses of fly ash carbon and Hg cannot accurately represent the size fractions. In the analysis of carbon forms, it is not possible to accurately determine the forms with scanning electron microscopy. The complexity of the whole particles is overlooked when just examining the outer particle surface. Examination of elements such as Hg, present in very trace quantities in most fly ashes, requires careful attention to the analytical techniques. 36 refs., 3 figs., 1 tab.

  12. Cooperative research on the combustion characteristics of cofired desulfurized Illinois coal and char with natural gas. Technical report, September 1, 1991--November 30, 1991

    SciTech Connect

    Buckius, R.O.

    1991-12-31

    Previous studies at UIUC have shown that natural gas co-firing with coal has the effect of sulfur retention in the ash, and researchers have suggested that co-firing could reduce ash deposition problems. This project will study (1) the overall sulfur retention as a function of combustion conditions (temperature, coal type, residence time, etc.), (2) the effects of types of sulfur species and sulfur transformations (pyrite, organic, sulphates, etc.) on sulfur retention, and (3) the transformation of ash constituents important to fouling (iron, magnesium, potassium, etc.). The Drop Tube Furnace Facility (DTFF) is to be used for this study.

  13. Soil stabilization and pavement recycling with self-cementing coal fly ash

    SciTech Connect

    2008-01-15

    This manual provides design information for self-cementing coal fly ash as the sole stabilizing agent for a wide range of engineering applications. As in any process, the application of sound engineering practices, appropriate testing, and evaluation of fly ash quality and characteristics will lend themselves to successful projects using the guidelines in this manual. Topics discussed include: self-cementing coal fly ash characteristics; laboratory mix design; stabilization of clay soils; stabilisation of granular materials; construction considerations; high sulfate ash; environmental considerations for fly ash stabilization; design considerations; state specification/guidelines/standards; and a sample of a typical stabilization specification.

  14. Combustion of Illinois coals and chars with natural gas. Technical report, September 1, 1991--November 30, 1991

    SciTech Connect

    Buckius, R.O.

    1991-12-31

    There are applications where the combined combustion of coal and natural gas offers potential advantages over the use of either coal or natural gas alone. For example, low volatile coals or low volatile chars derived from treatment or gasification processes can be of limited use during to their poor flammability characteristics. However, the use of natural gas in conjunction with the solid fuel can provide the necessary ``volatiles`` to enhance the combustion. In addition, natural gas provides a clean fuel source of fuel which, in cofiring situations, can extend the usefulness of coals with high sulfur content. The addition of natural gas may reduce SO{sub x} emission through increased sulfur retention in the ash and reduce NO{sub x} emissions by varying local stoichiometry and temperature levels. In this research program, studies of combined coal and natural gas combustion will provide particle ignition, burnout rates and ash characterization, that will help clarify the effect of coal and natural gas and identify the controlling parameters and mechanisms.

  15. Sorption and chemical transformation of PAH`s on coal fly ash

    SciTech Connect

    Mamantov, G.; Wehry, E.L.

    1995-05-09

    The major objective of this work was to characterize the interactions of coal fly ash with polycyclic aromatic hydrocarbons (PAHS) and their derivatives, and to attempt to understand the influence of the surface properties of coal ash (and other atmospheric particles) on the chemical transformations of polycyclic aromatic compounds. Our studies have concentrated on the photochemical behavior of PAHs sorbed form the vapor phase on coal fly ashes, and compositional subfractions obtained therefrom. The PAHs are deposited onto the fly ash substrates from the vapor phase, using apparatus and techniques developed in this laboratory in order to simulate, as closely as possible under laboratory conditions, the processes by which PAHs deposit onto fly ash particles in the atmosphere. In this report phototransformation of pyrene sorbed on fly ash fractions, and phototransformations of 1-nitropyrene sorbed on fly ash fractions are discussed.

  16. Toxicity mitigation and solidification of municipal solid waste incinerator fly ash using alkaline activated coal ash

    SciTech Connect

    Ivan Diaz-Loya, E.; Allouche, Erez N.; Eklund, Sven; Joshi, Anupam R.; Kupwade-Patil, Kunal

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Incinerator fly ash (IFA) is added to an alkali activated coal fly ash (CFA) matrix. Black-Right-Pointing-Pointer Means of stabilizing the incinerator ash for use in construction applications. Black-Right-Pointing-Pointer Concrete made from IFA, CFA and IFA-CFA mixes was chemically characterized. Black-Right-Pointing-Pointer Environmentally friendly solution to IFA disposal by reducing its toxicity levels. - Abstract: Municipal solid waste (MSW) incineration is a common and effective practice to reduce the volume of solid waste in urban areas. However, the byproduct of this process is a fly ash (IFA), which contains large quantities of toxic contaminants. The purpose of this research study was to analyze the chemical, physical and mechanical behaviors resulting from the gradual introduction of IFA to an alkaline activated coal fly ash (CFA) matrix, as a mean of stabilizing the incinerator ash for use in industrial construction applications, where human exposure potential is limited. IFA and CFA were analyzed via X-ray fluorescence (XRF), X-ray diffraction (XRD) and Inductive coupled plasma (ICP) to obtain a full chemical analysis of the samples, its crystallographic characteristics and a detailed count of the eight heavy metals contemplated in US Title 40 of the Code of Federal Regulations (40 CFR). The particle size distribution of IFA and CFA was also recorded. EPA's Toxicity Characteristic Leaching Procedure (TCLP) was followed to monitor the leachability of the contaminants before and after the activation. Also images obtained via Scanning Electron Microscopy (SEM), before and after the activation, are presented. Concrete made from IFA, CFA and IFA-CFA mixes was subjected to a full mechanical characterization; tests include compressive strength, flexural strength, elastic modulus, Poisson's ratio and setting time. The leachable heavy metal contents (except for Se) were below the maximum allowable limits and in many cases

  17. CHARACTERIZATION OF COAL COMBUSTION BY-PRODUCTS FOR THE RE-EVOLUTION OF MERCURY INTO ECOSYSTEMS

    SciTech Connect

    J.A. Withum; J.E. Locke; S.C. Tseng

    2005-03-01

    There is concern that mercury (Hg) in coal combustion by-products might be emitted into the environment during processing to other products or after the disposal/landfill of these by-products. This perception may limit the opportunities to use coal combustion by-products in recycle/reuse applications and may result in additional, costly disposal regulations. In this program, CONSOL conducted a comprehensive sampling and analytical program to include ash, flue gas desulfurization (FGD) sludge, and coal combustion by-products. This work is necessary to help identify potential problems and solutions important to energy production from fossil fuels. The program objective was to evaluate the potential for mercury emissions by leaching or volatilization, to determine if mercury enters the water surrounding an active FGD disposal site and an active fly ash slurry impoundment site, and to provide data that will allow a scientific assessment of the issue. Toxicity Characteristic Leaching Procedure (TCLP) test results showed that mercury did not leach from coal, bottom ash, fly ash, spray dryer/fabric filter ash or forced oxidation gypsum (FOG) in amounts leading to concentrations greater than the detection limit of the TCLP method (1.0 ng/mL). Mercury was detected at very low concentrations in acidic leachates from all of the fixated and more than half of the unfixated FGD sludge samples, and one of the synthetic aggregate samples. Mercury was not detected in leachates from any sample when deionized water (DI water) was the leaching solution. Mercury did not leach from electrostatic precipitator (ESP) fly ash samples collected during activated carbon injection for mercury control in amounts greater than the detection limit of the TCLP method (1.0 ng/mL). Volatilization tests could not detect mercury loss from fly ash, spray dryer/fabric filter ash, unfixated FGD sludge, or forced oxidation gypsum; the mercury concentration of these samples all increased, possibly due to

  18. Effect of additives on the reduction of PM2.5 emissions during pulverized coal combustion

    SciTech Connect

    Yoshihiko Ninomiya; Qunying Wang; Shuyin Xu; Katsuharu Mizuno; Isao Awaya

    2009-07-15

    Two bituminous coals used in coal-fired power plants were mixed with either Ca- or Mg-based chemical additives. Coals and the mixtures were burnt in a laboratory-scale drop tube furnace, respectively. The impact of the additives on the transformations of coal minerals, as well as on the emissions of particulate matter with an aerodynamic diameter smaller than 2.5 {mu}m (PM2.5), was investigated. The generated ash particles were collected using a cyclone combined with a low-pressure impactor. The physical and chemical properties of these ash particles were analyzed. The results indicate that the addition of chemical additives can affect the mineral transformation process, and thus, control the emissions of PM2.5 and PM1 during combustion. In particular, additives have a considerable impact on the particle size distribution and chemical composition of PM, wherein it improves the degree of coalescence of submicron and fine mineral particles, which reduces PM2.5 emissions. The effects of additive on the reduction of PM2.5 emissions depend on the type of coals being used. 17 refs., 8 figs., 3 tabs.

  19. Cadmium contamination in Tianjin agricultural soils and sediments: relative importance of atmospheric deposition from coal combustion.

    PubMed

    Wu, Guanghong; Yang, Cancan; Guo, Lan; Wang, Zhongliang

    2013-06-01

    Cadmium (Cd) in coal, fly ash, slag, atmospheric deposition, soils and sediments collected from Tianjin, northern China, were measured to provide baseline information and determine possible Cd sources and potential risk. The concentrations of Cd in coal, fly ash and atmospheric deposition were much higher than the soil background values. Fallout from coal-fired thermal power plants, heating boilers and industrial furnaces has increased the Cd concentration in soils and sediments in Tianjin. The concentrations of Cd in soils of suburban areas were significantly higher than in rural areas, suggesting that coal burning in Tianjin may have an important impact on the local physical environment. Cd from coal combustion is readily mobilized in soils. It is soluble and can form aqueous complexes and permeate river sediments. The high proportion of mobile Cd affects the migration of Cd in soils and sediments, which may pose an environmental threat in Tianjin due to the exposure to Cd and Cd compounds via the food chain. This study may provide a window for understanding and tracing sources of Cd in the local environment and the risk associated with Cd bioaccessibility. PMID:23212535

  20. Development and Testing of Industrial Scale Coal Fired Combustion System, Phase 3

    SciTech Connect

    Bert Zauderer

    1998-09-30

    Coal Tech Corp's mission is to develop, license & sell innovative, lowest cost, solid fuel fired power systems & total emission control processes using proprietary and patented technology for domestic and international markets. The present project 'DEVELOPMENT & TESTING OF INDUSTRIAL SCALE, COAL FIRED COMBUSTION SYSTEM, PHASE 3' on DOE Contract DE-AC22-91PC91162 was a key element in achieving this objective. The project consisted of five tasks that were divided into three phases. The first phase, 'Optimization of First Generation 20 MMBtu/hr Air-Cooled Slagging Coal Tech Combustor', consisted of three tasks, which are detailed in Appendix 'A' of this report. They were implemented in 1992 and 1993 at the first generation, 20 MMBtu/hour, combustor-boiler test site in Williamsport, PA. It consisted of substantial combustor modifications and coal-fired tests designed to improve the combustor's wall cooling, slag and ash management, automating of its operation, and correcting severe deficiencies in the coal feeding to the combustor. The need for these changes was indicated during the prior 900-hour test effort on this combustor that was conducted as part of the DOE Clean Coal Program. A combination of combustor changes, auxiliary equipment changes, sophisticated multi-dimensional combustion analysis, computer controlled automation, and series of single and double day shift tests totaling about 300 hours, either resolved these operational issues or indicated that further corrective changes were needed in the combustor design. The key result from both analyses and tests was that the combustor must be substantially lengthened to maximize combustion efficiency and sharply increase slag retention in the combustor. A measure of the success of these modifications was realized in the third phase of this project, consisting of task 5 entitled: 'Site Demonstration with the Second Generation 20 MMBtu/hr Air-Cooled Slagging Coal Tech Combustor'. The details of the task 5 effort are

  1. Direct synthesis of carbon nanofibers from South African coal fly ash

    PubMed Central

    2014-01-01

    Carbon nanofibers (CNFs), cylindrical nanostructures containing graphene, were synthesized directly from South African fly ash (a waste product formed during the combustion of coal). The CNFs (as well as other carbonaceous materials like carbon nanotubes (CNTs)) were produced by the catalytic chemical vapour deposition method (CCVD) in the presence of acetylene gas at temperatures ranging from 400°C to 700°C. The fly ash and its carbonaceous products were characterized by transmission electron microscopy (TEM), thermogravimetric analysis (TGA), laser Raman spectroscopy and Brunauer-Emmett-Teller (BET) surface area measurements. It was observed that as-received fly ash was capable of producing CNFs in high yield by CCVD, starting at a relatively low temperature of 400°C. Laser Raman spectra and TGA thermograms showed that the carbonaceous products which formed were mostly disordered. Small bundles of CNTs and CNFs observed by TEM and energy-dispersive spectroscopy (EDS) showed that the catalyst most likely responsible for CNF formation was iron in the form of cementite; X-ray diffraction (XRD) and Mössbauer spectroscopy confirmed these findings. PMID:25177215

  2. Combustion of dense streams of coal particles. Final report, August 29, 1990--February 28, 1994

    SciTech Connect

    Annamalai, K.; Gopalakrishnan, C.; Du, X.

    1994-05-01

    The USA consumes almost 94 quads of energy (1 quad = 10{sup 15} BTU or 1.05 {times} 10{sup 15} KJ). The utilities account for about 30 quads of fossil energy where coal is predominantly used as energy source. The coal is ground to finer size and fired into the boiler as dense suspension. Under dense conditions, the particles burn at slower rate due to deficient oxygen within the interparticle spacing. Thus interactions exist amongst the particles for dense clouds. While the earlier literature dealt with combustion processes of isolated particles, the recent research focusses upon the interactive combustion. The interactive combustion studies include arrays consisting of a finite number of particles, and streams and clouds of a large number of particles. Particularly stream combustion models assume cylindrical geometry and predict the ignition and combustion characteristics. The models show that the ignition starts homogeneously for dense streams of coal particles and the ignition time show a minimum as the stream denseness is increased, and during combustion, there appears to be an inner flame within the stream and an outer flame outside the stream for a short period of time. The present experimental investigation is an attempt to verify the model predictions. The set-up consists of a flat flame burner for producing hot vitiated gases, a locally fluidizing feeder system for feeding coal particles, a particle collection probe for collecting particles and an image processing system for analyzing the flame structure. The particles are introduced as a stream into the hot gases and subsequently they ignite and burn. The ash % of fired and collected particles are determined and used to estimate the gasification efficiency or burnt fraction. The parametric studies include gas temperature, oxygen % in gases, residence time, and A:F ratio of the stream.

  3. Chemical-looping combustion of coal with metal oxide oxygen carriers

    SciTech Connect

    Ranjani Siriwardane; Hanjing Tian; George Richards; Thomas Simonyi; James Poston

    2009-08-15

    The combustion and reoxidation properties of direct coal chemical-looping combustion (CLC) over CuO, Fe{sub 2}O{sub 3}, CO{sub 3}O{sub 4}, NiO, and Mn{sub 2}O{sub 3} were investigated using thermogravimetric analysis (TGA) and bench-scale fixed-bed flow reactor studies. When coal is heated in either nitrogen or carbon dioxide (CO{sub 2}), 50% of weight loss was observed because of partial pyrolysis, consistent with the proximate analysis. Among various metal oxides evaluated, CuO showed the best reaction properties: CuO can initiate the reduction reaction as low as 500{sup o}C and complete the full combustion at 700{sup o}C. In addition, the reduced copper can be fully reoxidized by air at 700{sup o}C. The combustion products formed during the CLC reaction of the coal/metal oxide mixture are CO{sub 2} and water, while no carbon monoxide was observed. Multicycle TGA tests and bench-scale fixed-bed flow reactor tests strongly supported the feasibility of CLC of coal by using CuO as an oxygen carrier. Scanning electron microscopy (SEM) images of solid reaction products indicated some changes in the surface morphology of a CuO-coal sample after reduction/oxidation reactions at 800 {sup o}C. However, significant surface sintering was not observed. The interactions of fly ash with metal oxides were investigated by X-ray diffraction and thermodynamic analysis. Overall, the results indicated that it is feasible to develop CLC with coal by metal oxides as oxygen carriers. 22 refs., 12 figs., 2 tabs.

  4. Combustion of coal/water mixtures with thermal preconditioning. Final report

    SciTech Connect

    Novack, M.; Roffe, G.; Miller, G.

    1985-12-01

    Thermal preconditioning is a process in which coal/water mixtures are vaporized to produce coal/steam suspensions, and then superheated to allow the coal to devolatilize producing suspensions of char particles in hydrocarbon gases and steam. This final product of the process can be injected without atomization, and burned directly in a gas turbine combustor. This paper reports on the results of an experimental program in which thermally preconditioned coal/water mixture was successfully burned with a stable flame in a gas turbine combustor test rig. Tests were performed at a mixture flowrate of 300 lb/hr and combustor pressure of 8