Science.gov

Sample records for coal combustion process

  1. Coal Combustion Science

    SciTech Connect

    Hardesty, D.R.; Fletcher, T.H.; Hurt, R.H.; Baxter, L.L. )

    1991-08-01

    The objective of this activity is to support the Office of Fossil Energy in executing research on coal combustion science. This activity consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency Coal Combustion Science Project. Specific tasks for this activity include: (1) coal devolatilization - the objective of this risk is to characterize the physical and chemical processes that constitute the early devolatilization phase of coal combustion as a function of coal type, heating rate, particle size and temperature, and gas phase temperature and oxidizer concentration; (2) coal char combustion -the objective of this task is to characterize the physical and chemical processes involved during coal char combustion as a function of coal type, particle size and temperature, and gas phase temperature and oxygen concentration; (3) fate of mineral matter during coal combustion - the objective of this task is to establish a quantitative understanding of the mechanisms and rates of transformation, fragmentation, and deposition of mineral matter in coal combustion environments as a function of coal type, particle size and temperature, the initial forms and distribution of mineral species in the unreacted coal, and the local gas temperature and composition.

  2. Coal combustion science

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Fletcher, T.H.; Mitchell, R.E.

    1990-11-01

    The objective of this activity is to support the Office of Fossil Energy in executing research on coal combustion science. This activity consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center (PETC) Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency (IEA) Coal Combustion Science Project. Specific tasks include: coal devolatilization, coal char combustion, and fate of mineral matter during coal combustion. 91 refs., 40 figs., 9 tabs.

  3. The effect of upgrading processes on combustion characteristics of Berau coal

    SciTech Connect

    Datin Fatia Umar; Binarko Santoso; Hiromoto Usui

    2007-12-15

    Indonesian coal was upgraded by upgraded brown coal (UBC), hot water drying (HWD), and steam drying (SD) processes to study the combustion characteristics of this coal. The differential thermal-thermogravimetric analysis (DTA-TG) was carried out to obtain some combustion parameters, such as, ignition temperature (T{sub ig}), maximum combustion rate temperature (T{sub max}), maximum combustion rate (R{sub max}), char burn-out temperature (T{sub bo}), and ash yield. The differential thermal analyzer (DTA) curve can be used to estimate the heat released during the combustion process, which corresponds to the high heating value of the coal. The results show that the combustion characteristics of HWD and SD processes are much better than those of the UBC process. This is because the UBC process was conducted at lower temperature and pressure. 11 refs., 2 figs., 3 tabs.

  4. Laser diagnostics of mineral matter and combustion processes in coal

    SciTech Connect

    Venkateswarlu, P.; George, M.C.; Sekhar, P.C.; Subbarao, V.

    1989-01-01

    This is the third report on this project. During the period covered by the first two reports (October 1, 1987 through August 30, 1988) a sample of low sulfur powdered coal was heated under vacuum from 25 to 1000{degrees}C at a heating rate of 5{degrees}C per minute. The vapors generated were analyzed by a Balzer Quadrupole Mass Spectrometer model QMG 511. The analysis showed that the major constituents of the vapors are aliphatic hydrocarbons. A second set of experiments were carried out to determine the mineral constituents in ash obtained by heating coal in a porcelain crucible at 400--500{degrees}C in a muffle furnace until all the coal was oxidized. Model 3030 Perkin Elmer Atomic Absorption Spectrophotometer was used with appropriate hollow cathode lamps. A dozen elements were identified. Al, Na, K and Fe were the most prominent. During this period we have made an extensive series of measurements on laser induced combustion of coal pellets made from coal powder. C{sub 2}, CN, CO, Na and K were identified from the spectra. We have also fabricated a burner for the study of coal combustion using laser spectroscopic techniques. 1 ref., 4 figs.

  5. Evolution of Submicrometer Organic Aerosols during a Complete Residential Coal Combustion Process.

    PubMed

    Zhou, Wei; Jiang, Jingkun; Duan, Lei; Hao, Jiming

    2016-07-19

    In the absence of particulate matter (PM) control devices, residential coal combustion contributes significantly to ambient PM pollution. Characterizing PM emissions from residential coal combustion with high time resolution is beneficial for developing control policies and evaluating the environmental impact of PM. This study reports the evolution of submicrometer organic aerosols (OA) during a complete residential coal combustion process, that is, from fire start to fire extinction. Three commonly used coal types (bituminous, anthracite, and semicoke coals) were evaluated in a typical residential stove in China. For all three types of coal, the OA emission exhibited distinct characteristics in the four stages, that is, ignition, fierce combustion, relatively stable combustion, and ember combustion. OA emissions during the ignition stage accounted for 58.2-85.4% of the total OA emission of a complete combustion process. The OA concentration decreased rapidly during the fierce combustion stage and remained low during the relatively stable combustion stage. During these two stages, a significant ion peak of m/z 73 from organic acids were observed. The degree of oxidation of the OA increased from the first stage to the last stage. Implications for ambient OA source-apportionment and residential PM emission characterization and control are discussed. PMID:27298095

  6. COMBUSTION OF HYDROTHERMALLY TREATED COALS

    EPA Science Inventory

    The report gives results of an evaluation of: (1) the relationship of the combustion characteristics of hydrothermally treated (HTT) coals to environmental emissions, boiler design, and interchangeability of solid fuels produced by the Hydrothermal Coal Process (HCP) with raw coa...

  7. Coal combustion products

    USGS Publications Warehouse

    Kalyoncu, R.S.; Olson, D.W.

    2001-01-01

    Coal-burning powerplants, which supply more than half of U.S. electricity, also generate coal combustion products, which can be both a resource and a disposal problem. The U.S. Geological Survey collaborates with the American Coal Ash Association in preparing its annual report on coal combustion products. This Fact Sheet answers questions about present and potential uses of coal combustion products.

  8. Coal combustion research

    SciTech Connect

    Daw, C.S.

    1996-06-01

    This section describes research and development related to coal combustion being performed for the Fossil Energy Program under the direction of the Morgantown Energy Technology Center. The key activity involves the application of chaos theory for the diagnosis and control of fossil energy processes.

  9. Digital image processing applications in the ignition and combustion of char/coal particles

    SciTech Connect

    Annamalai, K.; Kharbat, E.; Goplakrishnan, C.

    1992-12-01

    Digital image processing, is employed in this remarch study in order to visually investigate the ignition and combustion characteristics of isolated char/coal particles as well as the effect of interactivecombustion in two-particle char/coal arrays. Preliminary experiments are conducted on miniature isolated candles as well as two-candle arrays.

  10. Coal combustion: Effect of process conditions on char reactivity

    SciTech Connect

    Zygourakis, K.

    1992-01-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1,000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). (VC)

  11. Coal combustion: Effect of process conditions on char reactivity

    SciTech Connect

    Zygourakis, K.

    1991-01-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100 {endash} 1000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam).

  12. Environmentally conscious coal combustion

    SciTech Connect

    Hickmott, D.D.; Brown, L.F.; Currier, R.P.

    1997-08-01

    This is the final report of a one-year, Laboratory-Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). The objective of this project was to evaluate the environmental impacts of home-scale coal combustion on the Navajo Reservation and develop strategies to reduce adverse health effects associated with home-scale coal combustion. Principal accomplishments of this project were: (1) determination of the metal and gaseous emissions of a representative stove on the Navajo Reservation; (2) recognition of cyclic gaseous emissions in combustion in home-scale combustors; (3) `back of the envelope` calculation that home-scale coal combustion may impact Navajo health; and (4) identification that improved coal stoves require the ability to burn diverse feedstocks (coal, wood, biomass). Ultimately the results of Navajo home-scale coal combustion studies will be extended to the Developing World, particularly China, where a significant number (> 150 million) of households continue to heat their homes with low-grade coal.

  13. Coal combustion system

    DOEpatents

    Wilkes, Colin; Mongia, Hukam C.; Tramm, Peter C.

    1988-01-01

    In a coal combustion system suitable for a gas turbine engine, pulverized coal is transported to a rich zone combustor and burned at an equivalence ratio exceeding 1 at a temperature above the slagging temperature of the coal so that combustible hot gas and molten slag issue from the rich zone combustor. A coolant screen of water stretches across a throat of a quench stage and cools the combustible gas and molten slag to below the slagging temperature of the coal so that the slag freezes and shatters into small pellets. The pelletized slag is separated from the combustible gas in a first inertia separator. Residual ash is separated from the combustible gas in a second inertia separator. The combustible gas is mixed with secondary air in a lean zone combustor and burned at an equivalence ratio of less than 1 to produce hot gas motive at temperature above the coal slagging temperature. The motive fluid is cooled in a dilution stage to an acceptable turbine inlet temperature before being transported to the turbine.

  14. Coal combustion: Effect of process conditions on char reactivity. Final technical report, September 1, 1991--May 31, 1995

    SciTech Connect

    Zygourakis, K.

    1996-02-01

    Coal utilization involves two major stages: coal pyrolysis and char combustion. Figure 1.1 summarizes the steps of these processes. During the pyrolysis stage, heated particles from plastic coals soften, swell and release their volatiles before resolidifying again. During the combustion or gasification stage, char particles may ignite and fragment as the carbon is consumed leaving behind a solid ash residue. Process conditions such as pyrolysis heating rate, heat treatment temperature, pyrolysis atmosphere, and particle size are shown to chemically and physically affect the coal during pyrolysis and the resulting char. Consequently, these pyrolysis conditions as well as the combustion conditions such as the oxygen concentration and combustion temperature affect the char reactivity and ignition phenomena during the combustion stage. Better understanding of the fundamental mechanisms of coal pyrolysis and char combustion is needed to achieve greater and more efficient utilization of coal. Furthermore, this knowledge also contributes to the development of more accurate models that describe the transient processes involved in coal combustion. The project objectives were to investigate the effect of pyrolysis conditions on the macropore structure and subsequent reactivity of chars.

  15. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Phase III development contract DE-AC22-91PC91161 for a Coal-Fired Combustion System for Industrial Process Heating Applications'' is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec's Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  16. The development of a coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  17. Overlapping of heterogeneous and purely thermally activated solid-state processes in the combustion of a bituminous coal

    SciTech Connect

    Senneca, Osvalda; Salatino, Piero

    2006-02-01

    Mechanistic studies of coal combustion have long highlighted the variety of reaction pathways along which gasification may take place. These involve chemisorption of reactants, formation of surface oxides, surface mobility of chemisorbed species, and product desorption. At the same time, exposure of the solid fuel to high temperatures is associated with solid-state thermally activated processes. Altogether, the course of gasification may be profoundly affected by the overlapping and interplay of heterogeneous oxidation with purely thermally activated solid-state reactions. In the present work the combustion of a South African bituminous coal is analyzed in the framework of a simplified reaction network that embodies heterogeneous oxidative and thermally activated processes (pyrolysis, thermal annealing, coal combustion, char combustion, oxygen chemisorption) active both on the raw coal and on its char. The kinetics of each process of the network is assessed by a combination of thermogravimetric and gas analysis on coal and char samples. The analysis is directed to the determination of the prevailing combustion pathway, established from the interplay of oxidative and solid-state thermally activated processes, as a function of combustion conditions (temperature, heating rate, particle size). (author)

  18. Use of coal combustion byproducts in biosolids stabilization: The N-Viro process

    SciTech Connect

    Logan, T.J.

    1999-07-01

    The patented N-Viro process for alkaline stabilization of municipal sewage sludge (biosolids) is a 10-year old technology that utilizes a variety of alkaline byproducts. These include cement kiln dust, lime kiln dust, flue gas desulfurization (FGD) byproducts, fluidized-bed coal combustion ashes, and Class C and F fly ashes. The alkaline byproducts are used in the N-Viro process to raise pH ({gt}12), produce heat (52--62 C) and increase solids content of the biosolids (50--65% solids). Typical operations use a blend of reactive (produces heat) and non-reactive byproducts in the process, with selection of materials being driven by local availability and cost. There are 38 N-Viro facilities in the US, Canada, Australia, the UK, and Belgium, with the majority in the eastern US. Of these, 15 use coal combustion byproducts (CCBs) on a regular basis. These facilities process more than 250,000 dry tons of biosolids a year, utilize about 125,000 tons of CCBs annually, and produce more than 1,000,000 tons of the resulting product, N-Viro Soil, per year. The use of CCBs is expected to increase dramatically in the next few years. N-Viro Soil, regulated by US EPA as an EQ biosolids, is marketed and distributed as agricultural lime, fertilizer, and as a soil substitute for reclamation and horticulture. This paper discusses the properties of alkaline materials that are required in the N-Viro process, compares those properties to that of various CCBs, and discusses the potential benefit to coal-burning power plants of recycling CCBs to beneficial uses rather than disposal.

  19. Analysis of Combustion Process of Sewage Sludge in Reference to Coals and Biomass

    NASA Astrophysics Data System (ADS)

    Środa, Katarzyna; Kijo-Kleczkowska, Agnieszka

    2016-06-01

    Production of sewage sludge is an inseparable part of the treatment process. The chemical and sanitary composition of sewage sludge flowing into the treatment plant is a very important factor determining the further use of the final product obtained in these plants. The sewage sludge is characterized by heterogeneity and multi-components properties, because they have characteristics of the classical and fertilizer wastes and energetic fuels. The thermal utilization of sewage sludge is necessary due to the unfavorable sanitary characteristics and the addition of the industrial sewage. This method ensures use of sewage sludge energy and return of expenditure incurred for the treatment of these wastes and their disposal. Sewage sludge should be analyzed in relation to conventional fuels (coals and biomass). They must comply with the applicable requirements, for example by an appropriate degree of dehydration, which guarantee the stable and efficient combustion. This paper takes the issue of the combustion process of the different sewage sludge and their comparison of the coal and biomass fuels.

  20. Online Particle Size And Concentration Measurement In A Pressurized Coal Combustion Process

    SciTech Connect

    Schiel, A.; Umhauer, H.; Kasper, G.; Christmann, W.

    2002-09-19

    The energy industry has to face the demand for highly efficient coal combustion power plants in order to minimize the CO{sub 2} emissions. Efforts are made in new combustion processes, where coal powder is burned at a temperature of 1400 C and a pressure of 16 bars. The hot flue gas is used for a combined gas and steam turbine process. For that reason the flue gas has to be cleaned at the operating temperature and pressure. Limiting values for a secure operation of the turbine, with acceptable abrasion of the blades by impacting particles, are a mass concentration of c{sub M} {le}3 m g/m{sub N}{sup 3} at particle sizes smaller than 3 {micro}m . A granular bed filter is used to remove the gross of fine ash particles. But until now the separation of the submicron aerosol particles at high temperatures does not meet the mentioned specifications, and is still one of the most important open tasks. Regardless what kind of separation process will be implemented to remove fine ash particles, for investigations and control it is necessary to determine the particle concentration and size after the separation. The fact that the particle concentration after the purification is quite small and the size of the particles is less than 10 {micro}m means that gravimetric measurements are not suitable to record spontaneous changes due to the combustion process because of extended sampling times. Additionally a gravimetric measurement technique at operating conditions (T = 1400 C, p = 16 bars) is questionable, because particles can be lost by thermophoretic transport to the walls, also condensation of alkali species on the particle surfaces cannot be avoided (representativity). The single-particle-light-scattering size analysis is especially suited for measurements at low particle concentrations (< 10{sup 5} particles/m{sup 3}). With the counting technique used here, single particles are detected in situ while passing an optically defined measuring volume, which is placed in an iso

  1. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. ne primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order toevaluate its potential marketability. During the current reporting period, three preliminary coal-fired tests were successfully completed. These tests used industrial boiler flyash, sewer sludge ash, and waste glass collet as feedstocks. The coal-fired ash vitrification tests are considered near term potential commercial applications of the CMS technology. The waste glass cullet provided necessary dam on the effect of coal firing with respect to vitrified product oxidation state. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the proof-of-concept tests are continuing. The economic evaluation of commercial scale CMS processes is continuing. Preliminary designs for 15, 25, 100 and 400 ton/day systems are in progress. This dam will serve as input data to the life cycle cost analysis which will be-an integral part of the CMS commercialization plan.

  2. A coal-fired combustion system for industrial processing heating applications. Quarterly technical progress report, January 1995--March 1995

    SciTech Connect

    1995-04-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler fly ash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler fly ash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NOx burners on the PENELEC boilers. Therefore, a substantial portion of the required thermal input came from the fly ash.

  3. Evaluation of a sequential extraction process used for determining mercury binding mechanisms to coal combustion byproducts

    SciTech Connect

    James D. Noel; Pratim Biswas; Daniel E. Giammar

    2007-07-15

    This study evaluated the selectivity and effectiveness of a sequential extraction process used to determine mercury binding mechanisms to various materials that are present in coal combustion byproducts. A six-step sequential extraction process was applied to laboratory-synthesized materials with known mercury concentrations and binding mechanisms. These materials were calcite, hematite, goethite, and titanium dioxide. Fly ash from a full-scale coal-fired power plant was also investigated. The concentrations of mercury were measured using inductively coupled plasma (ICP) mass spectrometry, whereas the major elements were measured by ICP atomic emission spectrometry. The materials were characterized by X-ray powder diffraction and scanning electron microscopy with energy dispersive spectroscopy. The sequential extraction procedure provided information about the solid phases with which mercury was associated in the solid sample. The procedure effectively extracted mercury from the target phases. The procedure was generally selective in extracting mercury. However, some steps in the procedure extracted mercury from nontarget phases, and others resulted in mercury redistribution. Iron from hematite and goethite was only leached in the reducible and residual extraction steps. Some mercury associated with goethite was extracted in the ion exchangeable step, whereas mercury associated with hematite was extracted almost entirely in the residual step. Calcium in calcite and mercury associated with calcite were primarily removed in the acidsoluble extraction step. Titanium in titanium dioxide and mercury adsorbed onto titanium dioxide were extracted almost entirely in the residual step. 42 refs., 13 figs., 2 tabs.

  4. Coal burning process

    SciTech Connect

    Cowan, F.C.; Cowan, T.L.

    1980-02-05

    This process is for devolatilizing coal to produce a volatile hydrocarbon gas leaving a residue of unburned coal. The volatile hydrocarbon gas and other coal or said residual coal are thereafter burned together in a common furnace. The volatilization of the coal may be carried out substantially endothermically, and preferably on the plant site where the burning of the volatilized hydrocarbon takes place together with other coal or the residue coal. The volatile matter is removed from the coal in a volatile state before the residue coal exits from the burner nozzle and then enters the combustion chamber where the volatilized hydrocarbon gas and residue coal are burned together. The removed volatilized hydrocarbon gas can be placed within the same coal burning plant to join with the unburned residual coal, passing to the burner to burn therewith.

  5. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1993--December 1993

    SciTech Connect

    1994-01-30

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing the system modification installation designs, completing the TSCA ash testing, and conducting additional industry funded testing. Final detailed installation designs for the integrated test system configuration are being completed.

  6. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1993-01-29

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, a majority of the effort was spent relining the separator/reservoir and the cyclone melter. The relinings were completed, the cyclonemelter was reinstalled, and the test system was returned to operational status. The wet ESP was delivered and placed on its foundation. The focus during the upcoming months will be completing the integration ofthe wet ESP and conducting the first industrial proof-of-concept test. The other system modifications are well underway with the designs of the recuperator installation and the batch/coal feed system progressing smoothly. The program is still slightly behind the original schedule but it is anticipated that it will be back on schedule by the end of the year. The commercialization planning is continuing with the identification of seven potential near-term commercial demonstration opportunities.

  7. Coal char fragmentation during pulverized coal combustion

    SciTech Connect

    Baxter, L.L.

    1995-07-01

    A series of investigations of coal and char fragmentation during pulverized coal combustion is reported for a suite of coals ranging in rank from lignite to low-volatile (lv) bituminous coal under combustion conditions similar to those found in commercial-scale boilers. Experimental measurements are described that utilize identical particle sizing characteristics to determine initial and final size distributions. Mechanistic interpretation of the data suggest that coal fragmentation is an insignificant event and that char fragmentation is controlled by char structure. Chars forming cenospheres fragment more extensively than solid chars. Among the chars that fragment, large particles produce more fine material than small particles. In all cases, coal and char fragmentation are seen to be sufficiently minor as to be relatively insignificant factors influencing fly ash size distribution, particle loading, and char burnout.

  8. Coal slurry combustion and technology. Volume 2

    SciTech Connect

    Not Available

    1983-01-01

    Volume II contains papers presented at the following sessions of the Coal Slurry Combustion and Technology Symposium: (1) bench-scale testing; (2) pilot testing; (3) combustion; and (4) rheology and characterization. Thirty-three papers have been processed for inclusion in the Energy Data Base. (ATT)

  9. UNDERGROUNG PLACEMENT OF COAL PROCESSING WASTE AND COAL COMBUSTION BY-PRODUCTS BASED PASTE BACKFILL FOR ENHANCED MINING ECONOMICS

    SciTech Connect

    Y.P. Chugh; D. Biswas; D. Deb

    2002-06-01

    This project has successfully demonstrated that the extraction ratio in a room-and-pillar panel at an Illinois mine can be increased from the current value of approximately 56% to about 64%, with backfilling done from the surface upon completion of all mining activities. This was achieved without significant ground control problems due to the increased extraction ratio. The mined-out areas were backfilled from the surface with gob, coal combustion by-products (CCBs), and fine coal processing waste (FCPW)-based paste backfill containing 65%-70% solids to minimize short-term and long-term surface deformations risk. This concept has the potential to increase mine productivity, reduce mining costs, manage large volumes of CCBs beneficially, and improve the miner's health, safety, and environment. Two injection holes were drilled over the demonstration panel to inject the paste backfill. Backfilling was started on August 11, 1999 through the first borehole. About 9,293 tons of paste backfill were injected through this borehole with a maximum flow distance of 300-ft underground. On September 27, 2000, backfilling operation was resumed through the second borehole with a mixture of F ash and FBC ash. A high-speed auger mixer (new technology) was used to mix solids with water. About 6,000 tons of paste backfill were injected underground through this hole. Underground backfilling using the ''Groutnet'' flow model was simulated. Studies indicate that grout flow over 300-foot distance is possible. Approximately 13,000 tons of grout may be pumped through a single hole. The effect of backfilling on the stability of the mine workings was analyzed using SIUPANEL.3D computer program and further verified using finite element analysis techniques. Stiffness of the backfill mix is most critical for enhancing the stability of mine workings. Mine openings do not have to be completely backfilled to enhance their stability. Backfill height of about 50% of the seam height is adequate to

  10. Monitoring temperatures in coal conversion and combustion processes via ultrasound. [Ultrasonic thermometry proposal

    SciTech Connect

    Gopalsami, N.; Raptis, A. C.; Mulcahey, T. P.

    1980-02-01

    A study of the state-of-the-art of instrumentation for monitoring temperatures in coal conversion and combustion systems has been carried out. The instrumentation types studied include Thermocouples, Radiation Pyrometers, and Acoustical Thermometers. The capabilities and limitations of each type are reviewed. The study determined that ultrasonic thermometry has the potential of providing viable instrumentation. Consequently, a feasibility study of the ultrasonic thermometry was undertaken. A mathematical model of a pulse-echo ultrasonic temperature measurement system is developed using linear system theory. The mathematical model lends itself to the adaptation of generalized correlation techniques for the estimation of propagation delays. Computer simulations are made to test the efficacy of the signal processing techniques for noise-free as well as noisy signals. Based on the theoretical study, acoustic techniques to measure temperature in reactors and combustors are feasible. To experimentally verify the technique it is needed (a) to test the available sensor materials at high temperatures under erosive and corrosive conditions and (b) upon the selection of the appropriate sensor material to validate the proposed signal processing technique. The base for the applicability of this technique will be the frequency of operation, which will determine the length of the sensor and the noise background at the frequency of interest. It is, however, believed that the proposed technique will provide reliable estimates under the noise background.

  11. Combustion of dense streams of coal particles

    SciTech Connect

    Annamalai, K.

    1992-04-14

    Research on coal combustion continued. Activities during November 29, 1991 to February 28, 1992 includes: Further analytical results on char array combustion and internal ignition of porous char; preliminary runs using a flat flame burner have been made and a blue flat flame has been obtained; a CID camera, EPIX frame grabber and software, Sony monitor and a 486 Computer to handle image processing frame by frame have been acquired; a new coal feeder has been constructed for feeding through the flat flame burner. Coal experiments have not yet been conducted. Coal samples from Penn State Coal Bank were also acquired for use in the experiments. They include bituminous and subbituminous coals of differing VM.

  12. Catalyzing the Combustion of Coal

    NASA Technical Reports Server (NTRS)

    Humphrey, M. F.; Dokko, W.

    1982-01-01

    Reaction rate of coal in air can be increased by contacting or coating coal with compound such as calcium acetate. The enhanced reaction rate generates more heat, reducing furnace size. Increase in combustion rate is about 26 percent, and internal pollutants in powerplant are reduced.

  13. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1994--December 1994

    SciTech Connect

    1995-03-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was concentrated on conducting the 100 hour demonstration test. The test was successfully conducted from September 12th through the 16th. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler flyash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler flyash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NO{sub x} burners on the PENELEC boilers.

  14. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec`s Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  15. Fluidized bed combustion of coal

    NASA Astrophysics Data System (ADS)

    Tatebayashi, J.; Okada, Y.; Yano, K.; Takada, T.; Handa, K.

    The effect of various parameters on combustion efficiency, desulfurization efficiency and NO emission in fluidized bed combustion of coal were investigated by using two test combustors whose sectional areas were 200 mm and 500 mm square. It has been revealed that by employing two-stage combustion and setting the primary air ratio, secondary air injection height and other parameters to optimum levels, NO emission can be greatly reduced while barely impairing combustion efficiency or desulfurization efficiency. Also, NO emission of less than 50 ppm and desulfurization efficiency of as high as 93% were achieved. These results have ensured good prospects for the development of a coal combustion boiler system which can satisfy the strictest environmental protection regulations, without installing special desulfurization and de-NO(X) facilities.

  16. Evaluation of a sequential extraction process used for determining mercury binding mechanisms to coal combustion byproducts.

    PubMed

    Noel, James D; Biswas, Pratim; Giammar, Daniel E

    2007-07-01

    Leaching of mercury from coal combustion byproducts is a concern because of the toxicity of mercury. Leachability of mercury can be assessed by using sequential extraction procedures. Sequential extraction procedures are commonly used to determine the speciation and mobility of trace metals in solid samples and are designed to differentiate among metals bound by different mechanisms and to different solid phases. This study evaluated the selectivity and effectiveness of a sequential extraction process used to determine mercury binding mechanisms to various materials. A six-step sequential extraction process was applied to laboratory-synthesized materials with known mercury concentrations and binding mechanisms. These materials were calcite, hematite, goethite, and titanium dioxide. Fly ash from a full-scale power plant was also investigated. The concentrations of mercury were measured using inductively coupled plasma (ICP) mass spectrometry, whereas the major elements were measured by ICP atomic emission spectrometry. The materials were characterized by X-ray powder diffraction and scanning electron microscopy with energy dispersive spectroscopy. The sequential extraction procedure provided information about the solid phases with which mercury was associated in the solid sample. The procedure effectively extracted mercury from the target phases. The procedure was generally selective in extracting mercury. However, some steps in the procedure extracted mercury from nontarget phases, and others resulted in mercury redistribution. Iron from hematite and goethite was only leached in the reducible and residual extraction steps. Some mercury associated with goethite was extracted in the ion exchangeable step, whereas mercury associated with hematite was extracted almost entirely in the residual step. Calcium in calcite and mercury associated with calcite were primarily removed in the acid-soluble extraction step. Titanium in titanium dioxide and mercury adsorbed onto

  17. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1993--June 1993

    SciTech Connect

    Not Available

    1993-07-30

    Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the designs of the remaining major components of the integrated system were completed and the equipment was ordered. DOE has elected to modify the scope of the existing R&D program being conducted under this contract to include testing of a simulated TSCA incinerator ash. The modification will be in the form of an additional Task (Task 8 -- TSCA Ash Testing) to the original Statement of Work.

  18. Oxy-coal Combustion Studies

    SciTech Connect

    Wendt, J.; Eddings, E.; Lighty, J.; Ring, T.; Smith, P.; Thornock, J.; Y Jia, W. Morris; Pedel, J.; Rezeai, D.; Wang, L.; Zhang, J.; Kelly, K.

    2012-01-06

    The objective of this project is to move toward the development of a predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. This validation research brings together multi-scale experimental measurements and computer simulations. The combination of simulation development and validation experiments is designed to lead to predictive tools for the performance of existing air fired pulverized coal boilers that have been retrofitted to various oxy-firing configurations. In addition, this report also describes novel research results related to oxy-combustion in circulating fluidized beds. For pulverized coal combustion configurations, particular attention is focused on the effect of oxy-firing on ignition and coal-flame stability, and on the subsequent partitioning mechanisms of the ash aerosol.

  19. Coal combustion science. Quarterly progress report, April 1993--June 1993

    SciTech Connect

    Hardesty, D.R.

    1994-05-01

    This document is a quarterly status report of the Coal Combustion Science Project that is being conducted at the Combustion Research Facility, Sandia National Laboratories. The information reported is for Apr-Jun 1993. The objective of this work is to support the Office of Fossil Energy in executing research on coal combustion science. This project consists of basic research on coal combustion that supports both the PETC Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency Coal Combustion Science Project. The objective of the kinetics and mechanisms of pulverized coal char combustion task is to characterize the combustion behavior of selected US coals under conditions relevant to industrial pulverized coal-fired furnaces. Work is being done in four areas: kinetics of heterogeneous fuel particle populations; char combustion kinetics at high carbon conversion; the role of particle structure and the char formation process in combustion and; unification of the Sandia char combustion data base. This data base on the high temperature reactivities of chars from strategic US coals will permit identification of important fuel-specific trends and development of predictive capabilities for advanced coal combustion systems. The objective of the fate of inorganic material during coal combustion task is the establish a quantitative understanding of the mechanisms and rates of transformation, fragmentation, and deposition of inorganic material during coal combustion as a function of coal type, particle size and temperature, the initial forms and distribution of inorganic species in the unreacted coal, and the local gas temperature and composition. In addition, optical diagnostic capabilities are being developed for in situ, real-time detection of inorganic vapor species and surface species during ash deposition. Selected papers have been indexed separately for inclusion in the Energy Science and Technology Database.

  20. Coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    1995-08-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. This includes new installations and those existing installations that were originally designed for oil or gas firing. The data generated by these projects must be sufficient for private-sector decisions on the feasibility of using coal as the fuel of choice. This work should also provide incentives for the private sector to continue and expand the development, demonstration, and application of these combustion systems. Vortec Corporation`s Coal-Fired Combustion System for Industrial Process Heating Applications is being developed under contract DE-AC22-91PC91161 as part of this DOE development program. The current contract represents the third phase of a three-phase development program. Phase I of the program addressed the technical and economic feasibility of the process, and was initiated in 1987 and completed 1989. Phase II was initiated in 1989 and completed in 1990. During Phase II of the development, design improvements were made to critical components and the test program addressed the performance of the process using several different feedstocks. Phase III of the program was initiated September 1991 and is scheduled for completion in 1994. The Phase III research effort is being focused on the development of a process heater system to be used for producing value-added vitrified glass products from boiler/incinerator ashes and selected industrial wastes.

  1. Nitrogen release during coal combustion

    SciTech Connect

    Baxter, L.L.; Mitchell, R.E.; Fletcher, T.H.; Hurt, R.H.

    1995-02-01

    Experiments in entrained flow reactors at combustion temperatures are performed to resolve the rank dependence of nitrogen release on an elemental basis for a suite of 15 U.S. coals ranging from lignite to low-volatile bituminous. Data were obtained as a function of particle conversion, with overall mass loss up to 99% on a dry, ash-free basis. Nitrogen release rates are presented relative to both carbon loss and overall mass loss. During devolatilization, fractional nitrogen release from low-rank coals is much slower than fractional mass release and noticeably slower than fractional carbon release. As coal rank increases, fractional nitrogen release rate relative to that of carbon and mass increases, with fractional nitrogen release rates exceeding fractional mass and fractional carbon release rates during devolatilization for high-rank (low-volatile bituminous) coals. At the onset of combustion, nitrogen release rates increase significantly. For all coals investigated, cumulative fractional nitrogen loss rates relative to those of mass and carbon passes through a maximum during the earliest stages of oxidation. The mechanism for generating this maximum is postulated to involve nascent thermal rupture of nitrogen-containing compounds and possible preferential oxidation of nitrogen sites. During later stages of oxidation, the cumulative fractional loss of nitrogen approaches that of carbon for all coals. Changes in the relative release rates of nitrogen compared to those of both overall mass and carbon during all stages of combustion are attributed to a combination of the chemical structure of coals, temperature histories during combustion, and char chemistry.

  2. Coal combustion by wet oxidation

    SciTech Connect

    Bettinger, J.A.; Lamparter, R.A.; McDowell, D.C.

    1980-11-15

    The combustion of coal by wet oxidation was studied by the Center for Waste Management Programs, of Michigan Technological University. In wet oxidation a combustible material, such as coal, is reacted with oxygen in the presence of liquid water. The reaction is typically carried out in the range of 204/sup 0/C (400/sup 0/F) to 353/sup 0/C (650/sup 0/F) with sufficient pressure to maintain the water present in the liquid state, and provide the partial pressure of oxygen in the gas phase necessary to carry out the reaction. Experimental studies to explore the key reaction parameters of temperature, time, oxidant, catalyst, coal type, and mesh size were conducted by running batch tests in a one-gallon stirred autoclave. The factors exhibiting the greatest effect on the extent of reaction were temperature and residence time. The effect of temperature was studied from 204/sup 0/C (400/sup 0/F) to 260/sup 0/C (500/sup 0/F) with a residence time from 600 to 3600 seconds. From this data, the reaction activation energy of 2.7 x 10/sup 4/ calories per mole was determined for a high-volatile-A-Bituminous type coal. The reaction rate constant may be determined at any temperature from the activation energy using the Arrhenius equation. Additional data were generated on the effect of mesh size and different coal types. A sample of peat was also tested. Two catalysts were evaluated, and their effects on reaction rate presented in the report. In addition to the high temperature combustion, low temperature desulfurization is discussed. Desulfurization can improve low grade coal to be used in conventional combustion methods. It was found that 90% of the sulfur can be removed from the coal by wet oxidation with the carbon untouched. Further desulfurization studies are indicated.

  3. Oxy Coal Combustion at the US EPA

    EPA Science Inventory

    Oxygen enriched coal (oxy-coal) combustion is a developing, and potentially a strategically key technology intended to accommodate direct CO2 recovery and sequestration. Oxy-coal combustion is also intended for retrofit application to existing power plants. During oxy-coal comb...

  4. Reduction of spontaneous combustion of coal

    SciTech Connect

    Burns, E.J.

    1982-05-25

    A composition for the prevention of spontaneous combustion of coal is described which is comprised of at least about 2 percent of polyethylene oxide and the balance water. Also described is a method for reducing the spontaneous combustion tendency of coal by contacting coal with the above composition and then drying the coal.

  5. Study of instrumentation needs for process control and safety in coal fluidized-bed combustion systems

    SciTech Connect

    Herzenberg, C.L.; Griggs, K.E.; Henry, R.F.; Podolski, W.F.

    1981-02-01

    A study was conducted to evaluate the current state of the art of instrumentation for planned and operating fluidized-bed combustion systems. This study is intended to identify instrumentation needs and serve as a data base for projects to develop this instrumentation. A considerable number of needs for measurements for which presently available instrumentation is not suitable were reported by respondents. The identified deficiencies are presented with the associated physical parameter ranges for FBC processes. New techniques and instrumentation under development, as well as some available alternative instruments, are discussed briefly. Also, newly instituted mechanisms for technical information exchange on instrumentation for fossil energy applications are identified. Development of instruments to meet the identified measurement deficiencies is recommended in order to ensure the feasibility of automatic control of large-scale fluidized-bed combustion systems, and to advance the state of the art of fluidized-bed combustion technology.

  6. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1994-01-30

    The Pittsburgh Energy Technology Center (PETC) of the US Department of Energy awarded Vortec Corporation this Phase III contract (No. DE-AC22-91PC91161) for the development of {open_quotes}A Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes}. The effective contrast start date was September 3, 1991. The contract period of performance is 36 months. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. Final detailed installation designs for the integrated test system configuration are being completed. The equipment is being fabricated and deliveries have begun. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe recyclable glass product.

  7. TOXIC SUBSTANCES FROM COAL COMBUSTION

    SciTech Connect

    A KOLKER; AF SAROFIM; CL SENIOR; FE HUGGINS; GP HUFFMAN; I OLMEZ; J LIGHTY; JOL WENDT; JOSEPH J HELBLE; MR AMES; N YAP; R FINKELMAN; T PANAGIOTOU; W SEAMES

    1998-12-08

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, the Lignite Research Council, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NO combustion systems, and new power generation x plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 July 1998 through 30 September 1998. During this period distribution of all three Phase II coals was completed. Standard analyses for the whole coal samples were also completed. Mössbauer analysis of all project coals and fractions received to date has been completed in order to obtain details of the iron mineralogy. The analyses of arsenic XAFS data for two of the project coals and for some high arsenic coals have been completed. Duplicate splits of the Ohio 5,6,7 and North Dakota lignite samples were taken through all four steps of the selective leaching procedure. Leaching analysis of the Wyodak coal has recently commenced. Preparation of polished coal/epoxy pellets for probe/SEM studies is underway. Some exploratory mercury LIII XAFS work was carried

  8. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1992--September 1992

    SciTech Connect

    Not Available

    1992-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. ne primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order toevaluate its potential marketability. During the current reporting period, three preliminary coal-fired tests were successfully completed. These tests used industrial boiler flyash, sewer sludge ash, and waste glass collet as feedstocks. The coal-fired ash vitrification tests are considered near term potential commercial applications of the CMS technology. The waste glass cullet provided necessary dam on the effect of coal firing with respect to vitrified product oxidation state. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the proof-of-concept tests are continuing. The economic evaluation of commercial scale CMS processes is continuing. Preliminary designs for 15, 25, 100 and 400 ton/day systems are in progress. This dam will serve as input data to the life cycle cost analysis which will be-an integral part of the CMS commercialization plan.

  9. Fluidized bed coal combustion reactor

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L. (Inventor)

    1981-01-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor.

  10. Fluidized bed coal combustion reactor

    SciTech Connect

    Moynihan, P.I.; Young, D.L.

    1981-09-01

    A fluidized bed coal reactor includes a combination nozzle-injector ash-removal unit formed by a grid of closely spaced open channels, each containing a worm screw conveyor, which function as continuous ash removal troughs. A pressurized air-coal mixture is introduced below the unit and is injected through the elongated nozzles formed by the spaces between the channels. The ash build-up in the troughs protects the worm screw conveyors as does the cooling action of the injected mixture. The ash layer and the pressure from the injectors support a fluidized flame combustion zone above the grid which heats water in boiler tubes disposed within and/or above the combustion zone and/or within the walls of the reactor. Official Gazette of the U.S. Patent and Trademark Office

  11. Electricity from Coal Combustion: Improving the hydrophobicity of oxidized coals

    NASA Astrophysics Data System (ADS)

    Seehra, Mohindar; Singh, Vivek

    2011-03-01

    To reduce pollution and improve efficiency, undesirable mineral impurities in coals are usually removed in coal preparation plants prior to combustion first by crushing and grinding coals followed by gravity separation using surfactant aided water flotation. However certain coals in the US are not amendable to this process because of their poor flotation characteristics resulting in a major loss of an energy resource. This problem has been linked to surface oxidation of mined coals which make these coals hydrophilic. In this project, we are investigating the surface and water flotation properties of the eight Argonne Premium (AP) coals using x-ray diffraction, IR spectroscopy and zeta potential measurements. The role of the surface functional groups, (phenolic -OH and carboxylic -COOH), produced as a result of chemisorptions of O2 on coals in determining their flotation behavior is being explored. The isoelectric point (IEP) in zeta potential measurements of good vs. poor floaters is being examined in order to improved the hydrophobicity of poor floating coals (e.g. Illinois #6). Results from XRD and IR will be presented along with recent findings from zeta potential measurements, and use of additives to improve hydrophobicity. Supported by USDOE/CAST, Contract #DE-FC26-05NT42457.

  12. TOXIC SUBSTANCES FROM COAL COMBUSTION

    SciTech Connect

    Kolker, A.; Sarofim, A.F.; Palmer, C.A.; Huggins, F.E.; Huffman, G.P.; Lighty, J.; Veranth, J.; Helble, J.J.; Wendt, J.O.L.; Ames, M.R.; Finkelman, R.; Mamani-Paco, M.; Sterling, R.; Mroczkowsky, S.J.; Panagiotou, T.; Seames, W.

    1999-05-10

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environ-mental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 January 1999 to 31 March 1999. During this period, a full Program Review Meeting was held at the University of Arizona. At this meeting, the progress of each group was reviewed, plans for the following 9 month period were discussed, and action items (principally associated with the transfer of samples and reports among the various investigators) were identified.

  13. Environmental impact of a coal combustion-desulphurisation plant: abatement capacity of desulphurisation process and environmental characterisation of combustion by-products.

    PubMed

    Alvarez-Ayuso, E; Querol, X; Tomás, A

    2006-12-01

    The fate of trace elements in a combustion power plant equipped with a wet limestone flue gas desulphurisation (FGD) installation was studied in order to evaluate its emission abatement capacity. With this aim representative samples of feed coal, boiler slag, fly ash, limestone, FGD gypsum and FGD process water and wastewater were analysed for major and trace elements using the following techniques: inductively coupled plasma-mass spectrometry (ICP-MS), inductively coupled plasma-atomic emission spectrometry (ICP-AES), ion chromatography (IC), ion selective electrode (ISE) and atomic absorption spectroscopy (AAS). Mass balances were established allowing to determine the element partitioning behaviour. It was found that, together with S, Hg, Cl, F, Se and As were those elements entering in the FGD plant primarily as gaseous species. The abatement capacity of the FGD plant for such elements offered values ranged from 96% to 100% for As, Cl, F, S and Se, and about 60% for Hg. The environmental characterisation of combustion by-products (boiler slag, fly ash and FGD gypsum) were also established according to the Council Decision 2003/33/EC on waste disposal. To this end, water leaching tests (EN-12457-4) were performed, analysing the elements with environmental concern by means of the aforementioned techniques. According to the leaching behaviour of combustion by-products studied, these could be disposed of in landfills for non-hazardous wastes. PMID:16890268

  14. Statistical kinetics for pulverized coal combustion

    SciTech Connect

    Hurt, R.H.; Lunden, M.M.; Brehob, E.G.; Maloney, D.J.

    1996-06-01

    Coal is a heterogeneous substance whose structure and properties are highly variable on the length scale of the particle sizes used in suspension-fired combustion systems. For certain applications the statistical variations among particles can play an important role. In this paper, three specialized, single-particle techniques are applied to quantify the variations in combustion reactivity and char particle density within pulverized char particle populations. Reactivity variations are investigated through captive particle imaging experiments and entrained flow reactor experiments employing single-particle optical diagnostics. Single-particle density variations are determined directly by a novel technique based on an electrodynamic microbalance equipped with an automated video imaging and image processing system. From these data, a coal-general statistical kinetic model is developed and validated against a large set of single-particle temperature measurements for ten coals of various rank burning in three different combustion environments. The model incorporates a single empirical parameter describing the heterogeneity in reactivity and can adequately describe the entire database using a single coal-independent value of this parameter. The use of the model is demonstrated in a series of numerical simulations of complete burnout process for size-classified and polydisperse fuel samples. The simulations show that incorporating statistical kinetics has an important effect on burnout predictions in certain cases, the importance increasing with decreases in temperature, mean reactivity, and breadth of the particle size distribution. 32 refs.

  15. Coal Combustion Science. Quarterly progress report, October--December 1994

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Davis, K.A.; Hurt, R.H.; Yang, N.Y.C.

    1996-02-01

    The objective of this work is to support the Office of Fossil Energy in executing research on coal combustion science. This project consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center (PETC) Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency (IEA) Coal Combustion Science Project. Specific tasks include: Task 1--Kinetics and mechanisms of pulverized coal char combustion; and Task 2--deposit growth and property development in coal-fired furnaces. The objective of task 1 is to characterize the combustion behavior of selected US coals under conditions relevant to industrial pulverized coal-fired furnaces. Work is being done in four areas: (a) kinetics of heterogeneous fuel particle populations; (b) char combustion kinetics at high carbon conversion; (c) the role of particle structure and the char formation process in combustion and; (d) unification of the Sandia char combustion data base. The objectives of Task 2 are to provide a self-consistent database of simultaneously measured, time-resolved, ash deposit properties in well-controlled and well-defined environments and to provide analytical expressions that relate deposit composition and structure to deposit properties of immediate relevance to PETC`s Combustion 2000 program. The task include the development and use of diagnostics to monitor, in situ and in real time, deposit properties, including information on both the structure and composition of the deposits.

  16. Inhibition of spontaneous combustion of coal

    SciTech Connect

    Smith, A.C.; Miron, Y.; Lazzara, C.P.

    1988-01-01

    This report describes laboratory studies conducted to evaluate the effectiveness of 10 additives to inhibit the self-heating of coal. Aqueous additive solutions were applied to a bituminous coal with a high spontaneous combustion potential, and the minimum, self-heating temperatures (SHT's) of the dired coal-additive mixtures were determined in the Bureau's adiabatic heating oven. The relative effectiveness of the additives was determined by the observed changes in the minimum SHT's of the mixtures or by the time required for the sample temperature to reach 150{degrees}C, compared with the untreated coal and coal-water blank. Sodium nitrate, sodium chloride, and calcium carbonate were found to be the most effective inhibitors, followed by ammonium dihydrogen phosphate, calcium chloride ammonium chloride, sodium acetate, and potassium chloride. Two additives, sodium formate and sodium phosphate, promoted the self-heating process. Differential scanning calorimetry experiments on the coal-additive mixtures show that reactions occured between the coal and some of the additives, but these reactions did not infuluence the self-heating process.

  17. Plane flame furnace combustion tests on JPL desulfurized coal

    NASA Technical Reports Server (NTRS)

    Reuther, J. J.; Kim, H. T.; Lima, J. G. H.

    1982-01-01

    The combustion characteristics of three raw bituminous (PSOC-282 and 276) and subbituminous (PSOC-230) coals, the raw coals partially desulfurized (ca -60%) by JPL chlorinolysis, and the chlorinated coals more completely desulfurized (ca -75%) by JPL hydrodesulfurization were determined. The extent to which the combustion characteristics of the untreated coals were altered upon JPL sulfur removal was examined. Combustion conditions typical of utility boilers were simulated in the plane flame furnace. Upon decreasing the parent coal voltaile matter generically by 80% and the sulfur by 75% via the JPL desulfurization process, ignition time was delayed 70 fold, burning velocity was retarded 1.5 fold, and burnout time was prolonged 1.4 fold. Total flame residence time increased 2.3 fold. The JPL desulfurization process appears to show significant promise for producing technologically combustible and clean burning (low SO3) fuels.

  18. Modeling of pulverized coal combustion processes in a vortex furnace of improved design. Part 2: Combustion of brown coal from the Kansk-Achinsk Basin in a vortex furnace

    NASA Astrophysics Data System (ADS)

    Krasinsky, D. V.; Salomatov, V. V.; Anufriev, I. S.; Sharypov, O. V.; Shadrin, E. Yu.; Anikin, Yu. A.

    2015-03-01

    This paper continues with the description of study results for an improved-design steam boiler vortex furnace, for the full-scale configuration of which the numerical modeling of a three-dimensional turbulent two-phase reacting flow has been performed with allowance for all the principal heat and mass transfer processes in the torch combustion of pulverized Berezovsk brown coal from the Kansk-Achinsk Basin. The detailed distributions of velocity, temperature, concentration, and heat flux fields in different cross sections of the improved vortex furnace have been obtained. The principal thermoengineering and environmental characteristics of this furnace are given.

  19. TECHNOLOGIES FOR CONTROLLING POLLUTANTS FROM COAL COMBUSTION

    EPA Science Inventory

    The paper is an overview of EPA's efforts in developing technology for controlling pollutants from coal combustion. SO2, NOx, and particles are the predominant pollutants emitted from the combustion of coal. One goal of current EPA research and development is to reduce the costs ...

  20. Managing coal combustion residues in mines

    SciTech Connect

    2006-07-01

    Burning coal in electric utility plants produces, in addition to power, residues that contain constituents which may be harmful to the environment. The management of large volumes of coal combustion residues (CCRs) is a challenge for utilities, because they must either place the CCRs in landfills, surface impoundments, or mines, or find alternative uses for the material. This study focuses on the placement of CCRs in active and abandoned coal mines. The Committee on Mine Placement of Coal Combustion Wastes of the National Research Council believes that placement of CCRs in mines as part of the reclamation process may be a viable option for the disposal of this material as long as the placement is properly planned and carried out in a manner that avoids significant adverse environmental and health impacts. This report discusses a variety of steps that are involved in planning and managing the use of CCRs as minefills, including an integrated process of CCR characterization and site characterization, management and engineering design of placement activities, and design and implementation of monitoring to reduce the risk of contamination moving from the mine site to the ambient environment. Enforceable federal standards are needed for the disposal of CCRs in minefills to ensure that states have adequate, explicit authority and that they implement minimum safeguards. 267 refs., 6 apps.

  1. Optimal thermionic energy conversion with established electrodes for high-temperature topping and process heating. [coal combustion product environments

    NASA Technical Reports Server (NTRS)

    Morris, J. F.

    1980-01-01

    Applied research-and-technology (ART) work reveals that optimal thermionic energy conversion (TEC) with approximately 1000 K to approximately 1100 K collectors is possible using well established tungsten electrodes. Such TEC with 1800 K emitters could approach 26.6% efficiency at 27.4 W/sq cm with approximately 1000 K collectors and 21.7% at 22.6 W/sq cm with approximately 1100 K collectors. These performances require 1.5 and 1.7 eV collector work functions (not the 1 eV ultimate) with nearly negligible interelectrode losses. Such collectors correspond to tungsten electrode systems in approximately 0.9 to approximately 6 torr cesium pressures with 1600 K to 1900 K emitters. Because higher heat-rejection temperatures for TEC allow greater collector work functions, interelectrode loss reduction becomes an increasingly important target for applications aimed at elevated temperatures. Studies of intragap modifications and new electrodes that will allow better electron emission and collection with lower cesium pressures are among the TEC-ART approaches to reduced interelectrode losses. These solutions will provide very effective TEC to serve directly in coal-combustion products for high-temperature topping and process heating. In turn this will help to use coal and to use it well.

  2. Burning of suspended coal-water slurry droplet with oil as combustion additive

    SciTech Connect

    Yao, S.C.; Manwani, P.

    1986-10-01

    Coal-water slurries have been regarded as a potential substitute for heavy fuel oil. Various demonstrations of coal-water slurry combustion have been performed; however, a fundamental understanding of how the combustion process of a slurry fuel is enhanced is still not adequate. The combustion of coal-water mixture droplets suspended on microthermocouples has been investigated. It was found that droplets of lignite coal (which is a noncaking coal) burn effectively; however, droplets of bituminous coal (which is a caking coal) are relatively difficult to burn. During the heat-up of bituminous coal-water slurry droplets may turn to ''popcorn'' and show significant agglomeration. The incomplete combustion of coal-water slurry droplets in furnaces has been reported, and this is a drawback of this process. The objective of the present study is to explore the possibility of enhancing the combustion of coal-water slurry droplets with the use of a combustible emulsified oil.

  3. Low-rank coal research: Volume 3, Combustion research: Final report. [Great Plains

    SciTech Connect

    Mann, M. D.; Hajicek, D. R.; Zobeck, B. J.; Kalmanovitch, D. P.; Potas, T. A.; Maas, D. J.; Malterer, T. J.; DeWall, R. A.; Miller, B. G.; Johnson, M. D.

    1987-04-01

    Volume III, Combustion Research, contains articles on fluidized bed combustion, advanced processes for low-rank coal slurry production, low-rank coal slurry combustion, heat engine utilization of low-rank coals, and Great Plains Gasification Plant. These articles have been entered individually into EDB and ERA. (LTN)

  4. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1992--December 1992

    SciTech Connect

    Not Available

    1993-01-29

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, a majority of the effort was spent relining the separator/reservoir and the cyclone melter. The relinings were completed, the cyclonemelter was reinstalled, and the test system was returned to operational status. The wet ESP was delivered and placed on its foundation. The focus during the upcoming months will be completing the integration ofthe wet ESP and conducting the first industrial proof-of-concept test. The other system modifications are well underway with the designs of the recuperator installation and the batch/coal feed system progressing smoothly. The program is still slightly behind the original schedule but it is anticipated that it will be back on schedule by the end of the year. The commercialization planning is continuing with the identification of seven potential near-term commercial demonstration opportunities.

  5. Plasma-supported coal combustion in boiler furnace

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  6. Electrochemical protection of coal from spontaneous combustion

    SciTech Connect

    Aleksandrov, I.V.; Burkov, P.A.; Kamneva, A.I.; Khokhlov, Yu.I.

    1984-01-01

    An electrochemical method is described for the protection of coal stocks from self-heating and spontaneous combustion. Cathodic polarisation is effected by an external source of direct current using contact electrodes situated in the coal. Practically complete suppression of self-heating is claimed for 450-500 m/sup 3/ volumes of coal at an insignificant energy cost.

  7. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on Combustion Characterization of Beneficiated Coal-Based Fuels.'' The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE's laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  8. Coal combustion: Science and technology of industrial and utility applications

    SciTech Connect

    Feng, J.

    1988-01-01

    Despite the competition of oil and gas and the increasing importance of nuclear power, coal is still one of the main sources of energy in the world. In some regions of the world, the reserve of oil and natural gas is nearly depleted. The supply of such fuels relies on shipment from foreign countries, and may be vulnerable to political crisis, while coals are still abundant and easily available. Therefore, the technology of burning coal for energy, which seems rather old, has not lost its vitality and is in fact developing fast. Because of industry development, especially in developing countries, more and more coal is burned each year. If coal is not burned properly, it may pollute the environment and affect the ecological balance of the surrounding regions. Great attention has been paid to curb these issues, and significant progress has been achieved. Technology of desulfurization of flue gases, low nitrogen oxide coal burners, and also the technology of clean burning of coal by fluidized-bed combustion have all been developed and commercialized. Further improvements are under development. At the same time, new techniques have been used in the measurements and diagnoses of coal combustion. These new techniques facilitate more efficient and cleaner burning of coal. Although coal combustion is a very complicated physiochemical phenomenon, the use of the computer enables and pushes forward the theoretical analysis of coal combustion. Besides, the mathematical modelling of the coal combustion process is also a fast progressing field of research and encouraging results have been obtained by scientists throughout the world. This book compiles the papers presented in the conference on the subject of clean cool technology and fluidized-bed combustion.

  9. Leachability of trace elements in coal and coal combustion wastes

    SciTech Connect

    Rice, C.A.; Breit, G.N.; Fishman, N.S.; Bullock, J.H. Jr.

    1999-07-01

    Leaching of trace elements from coal and coal combustion waste (CCW) products from a coal-fired power plant, burning coal from the Appalachian and Illinois basins, was studied using deionized (DI) water as a lixiviant to resemble natural conditions in waste disposal sites exposed to dilute meteoric water infiltration. Samples of bottom ash, fly ash, and feed coal were collected from two combustion units at monthly intervals, along with a bulk sample of wastes deposited in an on-site disposal pond. The units burn different coals, one a high-sulfur coal (2.65 to 3.5 weight percent S) and the other, a low-sulfur coal (0.6--0.9 eight percent S). Short-term batch leaches with DI water were performed for times varying from a few minutes to 18 hours. Select fly ash samples were also placed in long-term (> 1 year) flow-through columns.

  10. Coal Combustion Science quarterly progress report, April--June 1990

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Fletcher, T.H.; Mitchell, R.E.

    1990-11-01

    This document provides a quarterly status report of the Coal Combustion Science Program that is being conducted at the Combustion, Research Facility, Sandia National Laboratories, Livermore, California. Coal devolatilization, coal char combustion, and fate of mineral matter during coal combustion. 56 refs., 25 figs., 13 tabs.

  11. Analysis of cyclic combustion of the coal-water suspension

    NASA Astrophysics Data System (ADS)

    Kijo-Kleczkowska, Agnieszka

    2011-04-01

    Combustion technology of the coal-water suspension creates a number of new possibilities to organize the combustion process fulfilling contemporary requirements, e.g. in the environment protection. Therefore the in-depth analysis is necessary to examine the technical application of coal as a fuel in the form of suspension. The research undertakes the complex investigations of the continuous coal-water suspension as well as cyclic combustion. The cyclic nature of fuel combustion results from the movement of the loose material in the flow contour of the circulating fluidized bed (CFB): combustion chamber, cyclone and downcomer. The experimental results proved that the cyclic change of oxygen concentration around fuel, led to the vital change of both combustion mechanisms and combustion kinetics. The mathematical model of the process of fuel combustion has been presented. Its original concept is based on the allowance for cyclic changes of concentrations of oxygen around the fuel. It enables the prognosis for change of the surface and the centre temperatures as well as mass loss of the fuel during combustion in air, in the fluidized bed and during the cyclic combustion.

  12. SPONTANEOUS COAL COMBUSTION; MECHANISMS AND PREDICTION.

    USGS Publications Warehouse

    Herring, James R.; Rich, Fredrick J.

    1983-01-01

    Spontaneous ignition and combustion of coal is a major problem to the coal mining, shipping, and use industries; unintentional combustion causes loss of the resource as well as jeopardy to life and property. The hazard to life is especially acute in the case of underground coal mine fires that start by spontaneous ignition. It is the intention of this research to examine previously suggested causes of spontaneous ignition, to consider new evidence, and to suggest an experimental approach to determine which of these suggested causes is relevant to western U. S. coal. This discussion focuses only on causes and mechanism of spontaneous ignition.

  13. Coal combustion products: trash or treasure?

    SciTech Connect

    Hansen, T.

    2006-07-15

    Coal combustion by-products can be a valuable resource to various industries. The American Coal Ash Association (ACAA) collects data on production and uses of coal combustion products (CCPs). 122.5 million tons of CCPs were produced in 2004. The article discusses the results of the ACCA's 2004 survey. Fly ash is predominantly used as a substitute for Portland cement; bottom ash for structural fill, embankments and paved road cases. Synthetic gypsum from the FGD process is commonly used in wallboard. Plant owners are only likely to have a buyer for a portion of their CCPs. Although sale of hot water (from Antelope Valley Station) from condensers for use in a fish farm to raise tilapia proved unviable, the Great Plains Synfuels Plant which manufactures natural gas from lignite produces a wide range of products including anhydrous ammonia, phenol, krypton, carbon dioxide (for enhanced oil recovery), tar oils and liquid nitrogen. ACCA's goal is to educate people about CCPs and how to make them into useful products, and market them, in order to reduce waste disposal and enhance revenue. The article lists members of the ACCA. 2 photos., 1 tab.

  14. COSTS FOR ADVANCED COAL COMBUSTION TECHNOLOGIES

    EPA Science Inventory

    The report gives results of an evaluation of the development status of advanced coal combustion technologies and discusses the preparation of performance and economic models for their application to electric utility plants. he technologies addressed were atmospheric fluidized bed...

  15. Combustion of Coal/Oil/Water Slurries

    NASA Technical Reports Server (NTRS)

    Kushida, R. O.

    1982-01-01

    Proposed test setup would measure combustion performance of new fuels by rapidly heating a droplet of coal/oil/water mixture and recording resulting explosion. Such mixtures are being considered as petroleum substitutes in oil-fired furnaces.

  16. Coal gasification cogeneration process

    SciTech Connect

    Marten, J.H.

    1990-10-16

    This patent describes a process for the coproduction of a combustible first gas stream usable as an energy source, a sulfur-dioxide-containing second gas stream usable as a source for oxidant in the gasification of coal and a sulfur-dioxide-containing third gas stream usable as a feedstock for the production of sulfuric acid. It comprises: reacting coal in a coal gasification zone in the presence of an oxidant under partial coal-gasifying conditions to produce carbonaceous char and a crude gas stream; separating sulfur-containing compounds from the crude gas stream in a sulfur recovery zone to produce a combustible first gas stream and elemental sulfur; reacting the carbonaceous char and gypsum in a reaction zone in proportions such that the non-gypsum portion of the carbonaceous char and gypsum mixture contains sufficient reducing potential to reduce sulfur in the gypsum to gaseous compounds of sulfur in a +4 or lower oxidation state under reducing conditions to produce first a sulfur-dioxide-containing second gas stream which contains weaker SO{sub 2} produced in an early stage of the reaction zone and removed from the reaction zone, and then a sulfur-dioxide-containing third gas stream which contains concentrated SO{sub 2} recovered from a later stage of the reaction zone.

  17. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1993-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase 3 research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing some of the system modification installation designs, completing industry funded testing, developing a surrogate TSCA ash composition, and completing the TSCA ash Test Plan. The installation designs will be used for the equipment modifications planned for the end of CY 93. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe, recyclable glass product. Some results from this testing are provided in Section 2.2.1. The surrogate TSCA ash composition was developed with input from various DOE laboratories and subcontractors. The surrogate ash consists of a mixture of MSW fly ash and bottom ash spiked with heavy metal contaminants. The levels of metal additives are sufficient to ascertain the partitioning of the contaminants between the glass and effluent flow streams. Details of the surrogate composition and the planned testing is provided in Section 4.2.2.

  18. Coal Combustion Products Extension Program

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2006-01-11

    This final project report presents the activities and accomplishments of the ''Coal Combustion Products Extension Program'' conducted at The Ohio State University from August 1, 2000 to June 30, 2005 to advance the beneficial uses of coal combustion products (CCPs) in highway and construction, mine reclamation, agricultural, and manufacturing sectors. The objective of this technology transfer/research program at The Ohio State University was to promote the increased use of Ohio CCPs (fly ash, FGD material, bottom ash, and boiler slag) in applications that are technically sound, environmentally benign, and commercially competitive. The project objective was accomplished by housing the CCP Extension Program within The Ohio State University College of Engineering with support from the university Extension Service and The Ohio State University Research Foundation. Dr. Tarunjit S. Butalia, an internationally reputed CCP expert and registered professional engineer, was the program coordinator. The program coordinator acted as liaison among CCP stakeholders in the state, produced information sheets, provided expertise in the field to those who desired it, sponsored and co-sponsored seminars, meetings, and speaking at these events, and generally worked to promote knowledge about the productive and proper application of CCPs as useful raw materials. The major accomplishments of the program were: (1) Increase in FGD material utilization rate from 8% in 1997 to more than 20% in 2005, and an increase in overall CCP utilization rate of 21% in 1997 to just under 30% in 2005 for the State of Ohio. (2) Recognition as a ''voice of trust'' among Ohio and national CCP stakeholders (particularly regulatory agencies). (3) Establishment of a national and international reputation, especially for the use of FGD materials and fly ash in construction applications. It is recommended that to increase Ohio's CCP utilization rate from 30% in 2005 to 40% by 2010, the CCP Extension Program be

  19. Coal combustion: Nuclear resource or danger

    SciTech Connect

    Gabbard, A.

    1993-01-01

    Both the benefits and hazards of coal combustion are more far-reaching than are generally recognized. Technologies exist to remove, store, and generate energy from the radioactive isotopes released to the environment by coal combustion. When considering the nuclear consequences of coal combustion, policymakers should look at the data and recognize that the amount of uranium-235 alone dispersed by coal combustion is the equivalent of dozens of nuclear reactor fuel loadings. They should also recognize that the nuclear fuel potential of the fertile isotopes of thorium-232 and uranium-238, which can be converted in reactors to fissionable elements by breeding, yields a virtually unlimited source of nuclear energy that is frequently overlooked as a natural resource. In short, naturally occurring radioactive species released by coal combustion are accumulating in the environment along with minerals such as mercury, arsenic, silicon, calcium, chlorine, and lead, sodium, as well as metals such as aluminum, iron, lead, magnesium, titanium, boron, chromium, and others that are continually dispersed in millions of tons of coal combustion by-products. The potential benefits and threats of these released materials will someday be of such significance that they should not now be ignored.

  20. The coal slime slurry combustion technology

    SciTech Connect

    Li, Y.; Xu, Z.

    1997-12-31

    This paper presents the coal slime slurry combustion technology in circulating fluidized bed (CFB) boilers. The technique is that the slurry-based flow from the concentrator in the coal washery plant directly feeds into the fluidized bed by pump for combustion after a simple filtration and enrichment to an approximate concentration of 50% of coal. The coal slime slurry can burn in a CFB boiler alone or jointly with coal refuse. The technique has been used in a 35 t/h (6MWe) CFB for power generation. The result shows that the combustion efficiency is over 96% and boiler thermal efficiency is over 77%. As compared with burning coal refuse alone, the thermal efficiency was improved by 3--4 percent. This technology is simple, easy to operate and reliable. It is an effective way to utilize coal slime slurry. It has a practical significance for saving coal resources and reducing environmental pollution near coal mine areas. As a clean coal technology, it will result in great social, environmental and economic benefits.

  1. Compilation of Sandia coal char combustion data and kinetic analyses

    SciTech Connect

    Mitchell, R.E.; Hurt, R.H.; Baxter, L.L.; Hardesty, D.R.

    1992-06-01

    An experimental project was undertaken to characterize the physical and chemical processes that govern the combustion of pulverized coal chars. The experimental endeavor establishes a database on the reactivities of coal chars as a function of coal type, particle size, particle temperature, gas temperature, and gas and composition. The project also provides a better understanding of the mechanism of char oxidation, and yields quantitative information on the release rates of nitrogen- and sulfur-containing species during char combustion. An accurate predictive engineering model of the overall char combustion process under technologically relevant conditions in a primary product of this experimental effort. This document summarizes the experimental effort, the approach used to analyze the data, and individual compilations of data and kinetic analyses for each of the parent coals investigates.

  2. LES Modeling of Oxy-combustion of Pulverized Coal: Preliminary Study

    NASA Astrophysics Data System (ADS)

    Warzecha, Piotr; Boguslawski, Andrzej

    2009-12-01

    The paper presents preliminary results of pulverized coal combustion process modeling using Large Eddy Simulation. First the methodology for the testing of mesh resolution is presented. The combustion process was carried out using equilibrium model with single mixture fraction approach.

  3. TRACE METAL TRANSFORMATION MECHANISMS DURING COAL COMBUSTION

    EPA Science Inventory

    The article reviews mechanisms governing the fate of trace metals during coal combustion and presents new theoretical results that interpret existing data. Emphasis is on predicting the size-segregated speciation of trace metals in pulverized-coal-fired power plant effluents. Thi...

  4. TRACE METAL TRANSFORMATION MECHANISMS DURING COAL COMBUSTION

    EPA Science Inventory

    The article reviews mechanisms governing the fate of trace metals during coal combustion and presents new theoretical results that interpret existing data. mphasis is on predicting the size-segregated speciation of trace metals in pulverized-coal-fired power plant effluents. his ...

  5. Health impacts of domestic coal combustion

    SciTech Connect

    Finkelman, R.B.

    1999-07-01

    The US Environmental Protection Agency (EPA) has concluded that, with the possible exception of mercury, there is no compelling evidence to indicate that emissions from coal-burning electric utility generators cause human health problems. The absence of detectable health problems is in part due to the fact that the coals burned in the US generally contain low to modest concentrations of potentially toxic trace elements and that many coal-burning utilities employ sophisticated pollution control systems that efficiently reduce the emissions of hazardous elements. This is not so in many developing countries, especially in homes where coal is used for heating and cooking. Domestic use of coal can present serious human health problems because the coals are generally mined locally with little regard to their composition and the coals are commonly burned in poorly vented or unvented stoves directly exposing residents to the emissions. In China alone several hundred million people commonly burn raw coal in unvented stoves that permeate their homes with high levels of toxic metals and organic compounds. At least 3,000 people in Guizhou Province in southwest China are suffering from severe arsenic poisoning. The primary source of the arsenic appears to be consumption of chili peppers dried over fires fueled with high-arsenic coal. Coal's in the region contain up to 35,000 ppm arsenic. Chili peppers dried over these high-arsenic coal fires absorb 500 ppm arsenic on average. More than 10 million people in Guizhou Province and surrounding areas suffer from dental and skeletal fluorosis. The excess fluorine is due to eating corn dried over burning briquettes made from high-fluorine coals and high-fluoring clay binders. Polycyclic aromatic hydrocarbons formed during coal combustion are believed to cause or contribute to the high incidence of esophageal and lung cancers in parts of China. Domestic coal combustion has also caused selenium poisoning and possibly mercury poisoning

  6. The development of a coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, January 1992--March 1992

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  7. Diesel engine combustion processes

    SciTech Connect

    1995-12-31

    Diesel Engine Combustion Processes guides the engineer and research technician toward engine designs which will give the ``best payoff`` in terms of emissions and fuel economy. Contents include: Three-dimensional modeling of soot and NO in a direct-injection diesel engine; Prechamber for lean burn for low NOx; Modeling and identification of a diesel combustion process with the downhill gradient search method; The droplet group micro-explosions in W/O diesel fuel emulsion sprays; Combustion process of diesel spray in high temperature air; Combustion process of diesel engines at regions with different altitude; and more.

  8. Marketable products from gypsum, a coal combustion byproduct derived from a wet flue gas desulfurization process

    SciTech Connect

    Chou, M.I.M.; Ghiassi, K.; Lytle, J.M.; Chou, S.J.; Banerjee, D.D.

    1998-04-01

    For two years the authors have been developing a process to produce two marketable products, ammonium sulfate fertilizer and precipitated calcium carbonate (PCC), from wet limestone flue gas desulfurization (FGD) by-product gypsum. Phase I of the project focused on the process for converting FGD-gypsum to ammonium sulfate fertilizer with PCC produced as a by-product during the conversion. Early cost estimates suggested that the process was economically feasible when granular size ammonium sulfate crystals were produced. However, sale of the by-product PCC for high-value commercial application could further improve the economics of the process. The results of our evaluation of the market potential of the PCC by-product are reported in this paper. The most significant attributes of carbonate fillers that determine their usefulness in industry are particle size (i.e. fineness) and shape, whiteness (brightness), and mineralogical and chemical purity. The PCC produced from the FGD gypsum obtained from the Abbott Power Plant at the University of Illinois Urbana-Champaign campus are pure calcite with a CaCO{sub 3} content greater than 98%, 3% higher than the minimum requirement of 95%. However, the size, shape, and brightness of the PCC particles are suitable only for certain applications. Impurities in the gypsum from Abbott power plant influence the whiteness of the PCC products. Test results suggested that, to obtain gypsum that is pure enough to produce a high whiteness PCC for high value commercial applications, limestone with minimum color impurities should be used during the FGD process. Alternatively, purification procedures to obtain the desired whiteness of the FGD-gypsum can be used. Further improvement in the overall qualities of the PCC products should lead to a product that is adequate for high-value paper applications.

  9. Biomedically relevant chemical and physical properties of coal combustion products.

    PubMed Central

    Fisher, G L

    1983-01-01

    The evaluation of the potential public and occupational health hazards of developing and existing combustion processes requires a detailed understanding of the physical and chemical properties of effluents available for human and environmental exposures. These processes produce complex mixtures of gases and aerosols which may interact synergistically or antagonistically with biological systems. Because of the physicochemical complexity of the effluents, the biomedically relevant properties of these materials must be carefully assessed. Subsequent to release from combustion sources, environmental interactions further complicate assessment of the toxicity of combustion products. This report provides an overview of the biomedically relevant physical and chemical properties of coal fly ash. Coal fly ash is presented as a model complex mixture for health and safety evaluation of combustion processes. PMID:6337824

  10. Novel polymer membrane process for pre-combustion CO{sub 2} capture from coal-fired syngas

    SciTech Connect

    Merkel, Tim

    2011-09-14

    This final report describes work conducted for the Department of Energy (DOE NETL) on development of a novel polymer membrane process for pre-combustion CO{sub 2} capture from coalfired syngas (award number DE-FE0001124). The work was conducted by Membrane Technology and Research, Inc. (MTR) from September 15, 2009, through December 14, 2011. Tetramer Technologies, LLC (Tetramer) was our subcontract partner on this project. The National Carbon Capture Center (NCCC) at Wilsonville, AL, provided access to syngas gasifier test facilities. The main objective of this project was to develop a cost-effective membrane process that could be used in the relatively near-term to capture CO{sub 2} from shifted syngas generated by a coal-fired Integrated Gasification Combined Cycle (IGCC) power plant. In this project, novel polymeric membranes (designated as Proteus™ membranes) with separation properties superior to conventional polymeric membranes were developed. Hydrogen permeance of up to 800 gpu and H{sub 2}/CO{sub 2} selectivity of >12 was achieved using a simulated syngas mixture at 150°C and 50 psig, which exceeds the original project targets of 200 gpu for hydrogen permeance and 10 for H{sub 2}/CO{sub 2} selectivity. Lab-scale Proteus membrane modules (with a membrane area of 0.13 m{sup 2}) were also developed using scaled-up Proteus membranes and high temperature stable module components identified during this project. A mixed-gas hydrogen permeance of about 160 gpu and H{sub 2}/CO{sub 2} selectivity of >12 was achieved using a simulated syngas mixture at 150°C and 100 psig. We believe that a significant improvement in the membrane and module performance is likely with additional development work. Both Proteus membranes and lab-scale Proteus membrane modules were further evaluated using coal-derived syngas streams at the National Carbon Capture Center (NCCC). The results indicate that all module components, including the Proteus membrane, were stable under the field

  11. Coal desulfurization by chlorinolysis production and combustion test evaluation of product coals

    NASA Technical Reports Server (NTRS)

    Kalvinskas, J. J.; Daly, D.

    1982-01-01

    Laboratory-scale screening tests were carried out on coal from Harrison County, Ohio to establish chlorination and hydrodesulfurization conditions for the batch reactor production of chlorinolysis and chlorinolysis-hydrodesulfurized coals. In addition, three bituminous coals, were treated on the lab scale by the chlorinolysis process to provide 39 to 62% desulfurization. Two bituminous coals and one subbituminous coal were then produced in 11 to 15 pound lots as chlorinolysis and hydrodesulfurized coals. The chlorinolysis coals had a desulfurization of 29-69%, reductions in voltatiles and hydrogen. Hydrodesulfurization provided a much greater desulfurization (56-86%), reductions in volatiles and hydrogen. The three coals were combustion tested in the Penn State ""plane flame furnace'' to determine ignition and burning characteristics. All three coals burned well to completion as: raw coals, chlorinolysis processed coals, and hydrodesulfurized coals. The hydrodesulfurized coals experienced greater ignition delays and reduced burning rates than the other coals because of the reduced volatile content. It is thought that the increased open pore volume in the desulfurized-devolatilized coals compensates in part for the decreased volatiles effect on ignition and burning.

  12. Coal combustion: Effect of process conditions on char reactivity. Quarterly technical report No. 14, January 1, 1995--March 31, 1995

    SciTech Connect

    Zygourakis, K.

    1995-09-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature; (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1,000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois No. 6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). A systematic study was carried out in the past quarter to validate the mathematical model for ignition phenomena presented in the previous quarterly report. Model predictions of the effect of pyrolysis heating rate, particle size, and oxygen concentration on ignition behavior are in excellent agreement with experimental results. Moreover, our results show that the model can be used to estimate the particle temperature during ignition and the minimum ignition temperature for various process conditions.

  13. Coal combustion: Effect of process conditions on char reactivity. Quarterly technical report, January 1, 1995--March 31, 1995

    SciTech Connect

    Zygourakis, K.

    1995-08-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number_sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). A systematic study was carried out in the past quarter to validate the mathematical model for ignition phenomena presented in the previous quarterly report. Model predictions of the effect of pyrolysis heating rate, particle size, and oxygen concentration on ignition behavior are in excellent agreement with experimental results. Moreover, our results show that the model can be used to estimate the particle temperature during ignition and the minimum ignition temperature for various process conditions.

  14. MECHANISMS AND OPTIMIZATION OF COAL COMBUSTION

    SciTech Connect

    Kyriacos Zygourakis

    2000-10-31

    The completed research project has made some significant contributions that will help us meet the challenges outlined in the previous section. One of the major novelties of our experimental approach involves the application of video microscopy and digital image analysis to study important transient phenomena (like particle swelling and ignitions) occurring during coal pyrolysis and combustion. Image analysis was also used to analyze the macropore structure of chars, a dominant factor in determining char reactivity and ignition behavior at high temperatures where all the commercial processes operate. By combining advanced experimental techniques with mathematical modeling, we were able to achieve the main objectives of our project. More specifically: (1) We accurately quantified the effect of several important process conditions (like pyrolysis heating rate, particle size, heat treatment temperature and soak time) on the combustion behavior of chars. These measurements shed new light into the fundamental mechanisms of important transient processes like particle swelling and ignitions. (2) We developed and tested theoretical models that can predict the ignition behavior of char particles and their burn-off times at high temperatures where intraparticle diffusional limitations are very important.

  15. Lump wood combustion process

    NASA Astrophysics Data System (ADS)

    Kubesa, Petr; Horák, Jiří; Branc, Michal; Krpec, Kamil; Hopan, František; Koloničný, Jan; Ochodek, Tadeáš; Drastichová, Vendula; Martiník, Lubomír; Malcho, Milan

    2014-08-01

    The article deals with the combustion process for lump wood in low-power fireplaces (units to dozens of kW). Such a combustion process is cyclical in its nature, and what combustion facility users are most interested in is the frequency, at which fuel needs to be stoked to the fireplace. The paper defines the basic terms such as burnout curve and burning rate curve, which are closely related to the stocking frequency. The fuel burning rate is directly dependent on the immediate thermal power of the fireplace. This is also related to the temperature achieved in the fireplace, magnitude of flue gas losses and the ability to generate conditions favouring the full burnout of the fuel's combustible component, which, at once ensures the minimum production of combustible pollutants. Another part of the paper describes experiments conducted in traditional fireplaces with a grate, at which well-dried lump wood was combusted.

  16. Coal combustion aerothermochemistry research. Final report

    SciTech Connect

    Witte, A.B.; Gat, N.; Denison, M.R.; Cohen, L.M.

    1980-12-15

    On the basis of extensive aerothermochemistry analyses, laboratory investigations, and combustor tests, significant headway has been made toward improving the understanding of combustion phenomena and scaling of high swirl pulverized coal combustors. A special attempt has been made to address the gap between scientific data available on combustion and hardware design and scaling needs. Both experimental and theoretical investigations were conducted to improve the predictive capability of combustor scaling laws. The scaling laws derived apply to volume and wall burning of pulverized coal in a slagging high-swirl combustor. They incorporate the findings of this investigation as follows: laser pyrolysis of coal at 10/sup 6/ K/sec and 2500K; effect of coal particle shape on aerodynamic drag and combustion; effect of swirl on heat transfer; coal burnout and slag capture for 20 MW/sub T/ combustor tests for fine and coarse coals; burning particle trajectories and slag capture; particle size and aerodynamic size; volatilization extent and burnout fraction; and preheat level. As a result of this work, the following has been gained: an increased understanding of basic burning mechanisms in high-swirl combustors and an improved model for predicting combustor performance which is intended to impact hardware design and scaling in the near term.

  17. Tripropellant combustion process

    NASA Technical Reports Server (NTRS)

    Kmiec, T. D.; Carroll, R. G.

    1988-01-01

    The addition of small amounts of hydrogen to the combustion of LOX/hydrocarbon propellants in large rocket booster engines has the potential to enhance the system stability. Programs being conducted to evaluate the effects of hydrogen on the combustion of LOX/hydrocarbon propellants at supercritical pressures are described. Combustion instability has been a problem during the development of large hydrocarbon fueled rocket engines. At the higher combustion chamber pressures expected for the next generation of booster engines, the effect of unstable combustion could be even more destructive. The tripropellant engine cycle takes advantage of the superior cooling characteristics of hydrogen to cool the combustion chamber and a small amount of the hydrogen coolant can be used in the combustion process to enhance the system stability. Three aspects of work that will be accomplished to evaluate tripropellant combustion are described. The first is laboratory demonstration of the benefits through the evaluation of drop size, ignition delay and burning rate. The second is analytical modeling of the combustion process using the empirical relationship determined in the laboratory. The third is a subscale demonstration in which the system stability will be evaluated. The approach for each aspect is described and the analytical models that will be used are presented.

  18. CO2 emission of coal spontaneous combustion and its relation with coal microstructure, China.

    PubMed

    Wang, Haiyan; Chen Chen; Huang, Tao; Gao, Wei

    2015-07-01

    Coal spontaneous combustion is widely distributed all over the world. CO2 is the main greenhouse gas emitted by coal spontaneous combustion. In the present study characters of CO2 emitted by 10 typical Chinese coal spontaneous combustion and the influence of raw coal functional group on CO2 was studied. CO2 already exists under normal temperature as coal exposed in atmosphere. Under low temperature, the quality of CO2 released by coal spontaneous combustion is relatively small, but tends to increase. And corresponding with it, the oxygen consumption amount is also small. At medium temperature, the oxygen consumption increases rapidly and CO2 mass release rate begins to increase rapidly. Then, CO2 release rate increase rapidly under relatively high temperature (higher than 673 K). Over 873K, concentration of O2 is 6% and release rate of CO2 tends to be steady. It also concluded that mass ratio of CO to CO2 (CO/CO2) during coal spontaneous combustion was lowerthan 0.10 at low temperature. And then, it increased rapidly at medium temperature and reached to top at about 673 K. At 673-873 K, the ratio decreased again, and did not decrease evidently at about 873K. At temperature higher than 873K, the ratio was about 0.13. During the whole testing temperature range, CO/CO2 was not be higher than 0.26, lower than 0.2. This means that release rate of CO2 was much higher than CO during the whole process of coal spontaneous combustion. Moreover, the gas release quantity of CO2 is positively related with carbony content in raw coal. Carbonyl and carboxyl were both material basis of CO2. PMID:26364484

  19. MONITORING STRATEGIES FOR FLUIDIZED BED COMBUSTION COAL PLANTS

    EPA Science Inventory

    Air and water monitoring strategies for commercial-size Fluidized Bed Combustion (FBC) coal plants are presented. This is one of five reports developing air and water monitoring strategies for advanced coal combustion (FBC), coal conversion (coal gasification and liquefaction), a...

  20. Enhanced Combustion Low NOx Pulverized Coal Burner

    SciTech Connect

    David Towle; Richard Donais; Todd Hellewell; Robert Lewis; Robert Schrecengost

    2007-06-30

    For more than two decades, Alstom Power Inc. (Alstom) has developed a range of low cost, infurnace technologies for NOx emissions control for the domestic U.S. pulverized coal fired boiler market. This includes Alstom's internally developed TFS 2000{trademark} firing system, and various enhancements to it developed in concert with the U.S. Department of Energy. As of the date of this report, more than 270 units representing approximately 80,000 MWe of domestic coal fired capacity have been retrofit with Alstom low NOx technology. Best of class emissions range from 0.18 lb/MMBtu for bituminous coal to 0.10 lb/MMBtu for subbituminous coal, with typical levels at 0.24 lb/MMBtu and 0.13 lb/MMBtu, respectively. Despite these gains, NOx emissions limits in the U.S. continue to ratchet down for new and existing boiler equipment. On March 10, 2005, the Environmental Protection Agency (EPA) announced the Clean Air Interstate Rule (CAIR). CAIR requires 25 Eastern states to reduce NOx emissions from the power generation sector by 1.7 million tons in 2009 and 2.0 million tons by 2015. Low cost solutions to meet such regulations, and in particular those that can avoid the need for a costly selective catalytic reduction system (SCR), provide a strong incentive to continue to improve low NOx firing system technology to meet current and anticipated NOx control regulations. The overall objective of the work is to develop an enhanced combustion, low NOx pulverized coal burner, which, when integrated with Alstom's state-of-the-art, globally air staged low NOx firing systems will provide a means to achieve: Less than 0.15 lb/MMBtu NOx emissions when firing a high volatile Eastern or Western bituminous coal, Less than 0.10 lb/MMBtu NOx emissions when firing a subbituminous coal, NOx reduction costs at least 25% lower than the costs of an SCR, Validation of the NOx control technology developed through large (15 MWt) pilot scale demonstration, and Documentation required for economic

  1. Process for changing caking coals to noncaking coals

    DOEpatents

    Beeson, Justin L.

    1980-01-01

    Caking coals are treated in a slurry including alkaline earth metal hydroxides at moderate pressures and temperatures in air to form noncaking carbonaceous material. Hydroxides such as calcium hydroxide, magnesium hydroxide or barium hydroxide are contemplated for slurrying with the coal to interact with the agglomerating constituents. The slurry is subsequently dewatered and dried in air at atmospheric pressure to produce a nonagglomerating carbonaceous material that can be conveniently handled in various coal conversion and combustion processes.

  2. Control of Trace Metal Emissions During Coal Combustion

    SciTech Connect

    Thomas C. Ho

    1996-10-01

    Emissions of toxic trace metals in the form of metal fumes or submicron particulate from a coal-fired combustion source have received greater environmental and regulatory concern over the past years. Current practice of controlling these emissions is to collect them at the cold-end of the process by air-pollution control devices (APCDS) such as electrostatic precipitators and baghouses. However, trace metal fumes may not always be effectively collected by these devices because the formed fumes are extremely small. The proposed research is to explore the opportunities for improved control of toxic trace metal emissions, alternatively, at the hot-end of the coal combustion process, i.e., in the combustion chamber. The technology proposed is to prevent the metal fumes from forming during the process, which would effectively eliminate the metal emission problems. Specifically, the technology is to employ suitable sorbents to (1) reduce the amount of metal volatilization during combustion and (2) capture volatilized metal vapors. The objectives of the project are to demonstrate the technology and to characterize the metal capture process during coal combustion in a fluidized bed combustor.

  3. Control of Trace Metal Emissions During Coal Combustion

    SciTech Connect

    Thomas C. Ho

    1997-10-01

    Emissions of toxic trace metals in the form of metal fumes or submicron particulates from a coal-fired combustion source have received greater environmental and regulatory concern over the past years. Current practice of controlling these emissions is to collect them at the cold-end of the process by air-pollution control devices (APCDs) such as electrostatic precipitators and baghouses. However, trace metal fumes may not always be effectively collected by these devices because the formed fumes are extremely small. The proposed research is to explore the opportunities for improved control of toxic trace metal emissions, alternatively, at the hot-end of the coal combustion process, i.e., in the combustion chamber. The technology proposed is to prevent the metal fumes from forming during the process, which would effectively eliminate the metal emission problems. Specifically, the technology is to employ suitable sorbents to (1) reduce the amount of metal volatilization during combustion and (2) capture volatilized metal vapors. The objectives of the project are to demonstrate the technology and to characterize the metal capture process during coal combustion in a fluidized bed combustor. The project was started on July 1, 1994 and this is the thirteenth quarterly technical progress report. Specifically, the following progress has been made during this performance period from July 1, 1997 through September 30, 1997.

  4. Control of Trace Metal Emissions During Coal Combustion

    SciTech Connect

    Thomas C. Ho

    1997-01-01

    Emissions of toxic trace metals in the form of metal fumes or submicron particulates from a coal-fired combustion source have received greater environmental and regulatory concern over the past years. Current practice of controlling these emissions is to collect them at the cold-end of the process by air-pollution control devices (APCDs) such as electrostatic precipitators and baghouses. However, trace metal fumes may not always be effectively collected by these devices because the formed fumes are extremely small. The proposed research is to explore the opportunities for improved control of toxic trace metal emissions, alternatively, at the hot-end of the coal combustion process, i.e., in the combustion chamber. The technology proposed is to prevent the metal fumes from forming during the process, which would effectively eliminate the metal emission problems. Specifically, the technology is to employ suitable sorbents to (1) reduce the amount of metal volatilization during combustion and (2) capture volatilized metal vapors. The objectives of the project are to demonstrate the technology and to characterize the metal capture process during coal combustion in a fluidized bed combustor.

  5. Control of Trace Metal Emissions During Coal Combustion

    SciTech Connect

    Thomas C. Ho

    1997-07-01

    Emissions of toxic trace metals in the form of metal fumes or submicron particulates from a coal-fired combustion source have received greater environmental and regulatory concern over the past years. Current practice of controlling these emissions is to collect them at the cold-end of the process by air-pollution control devices (APCDs) such as electrostatic precipitators and baghouses. However, trace metal fumes may not always be effectively collected by these devices because the formed fumes are extremely small. The proposed research is to explore the opportunities for improved control of toxic trace metal emissions, alternatively, at the hot-end of the coal combustion process, i.e., in the combustion chamber. The technology proposed is to prevent the metal fumes from forming during the process, which would effectively eliminate the metal emission problems. Specifically, the technology is to employ suitable sorbents to (1) reduce the amount of metal volatilization during combustion and (2) capture volatilized metal vapors. The objectives of the project are to demonstrate the technology and to characterize the metal capture process during coal combustion in a fluidized bed combustor.

  6. Control of Trace Metal Emissions During Coal Combustion

    SciTech Connect

    Thomas C. Ho

    1997-04-01

    Emissions of toxic trace metals in the form of metal fumes or submicron particulates from a coal-fired combustion source have received greater environmental and regulatory concern over the past years. Current practice of controlling these emissions is to collect them at the cold-end of the process by air-pollution control devices (APCDs) such as electrostatic precipitators and baghouses. However, trace metal fumes may not always be effectively collected by these devices because the formed fumes are extremely small. The proposed research is to explore the opportunities for improved control of toxic trace metal emissions, alternatively, at the hot-end of the coal combustion process, i.e., in the combustion chamber. The technology proposed is to prevent the metal fumes from forming during the process, which would effectively eliminate the metal emission problems. Specifically, the technology is to employ suitable sorbents to (1) reduce the amount of metal volatilization during combustion and (2) capture volatilized metal vapors. The objectives of the project are to demonstrate the technology and to characterize the metal capture process during coal combustion in a fluidized bed combustor.

  7. Combustion of Illinois coals and chars with natural gas

    SciTech Connect

    Buckius, R.O.

    1991-01-01

    There are applications where the combined combustion of coal and natural gas offers potential advantages over the use of either coal or natural gas alone. For example, low volatile coals or low volatile chars derived from treatment or gasification processes can be of limited use during to their poor flammability characteristics. However, the use of natural gas in conjunction with the solid fuel can provide the necessary volatiles'' to enhance the combustion. In addition, natural gas provides a clean fuel source of fuel which, in cofiring situations, can extend the usefulness of coals with high sulfur content. The addition of natural gas may reduce SO{sub x} emission through increased sulfur retention in the ash and reduce NO{sub x} emissions by varying local stoichiometry and temperature levels. In this research program, studies of combined coal and natural gas combustion will provide particle ignition, burnout rates and ash characterization, that will help clarify the effect of coal and natural gas and identify the controlling parameters and mechanisms.

  8. Coal processing and utilization

    NASA Astrophysics Data System (ADS)

    Schilling, H.-D.

    1980-04-01

    It is noted that the rising price of oil as well as supply concerns have lead to an increase in the use of coal. It is shown that in order for coal to take a greater role in energy supply, work must commence now in the areas of coal extraction and processing. Attention is given to new technologies such as coke production, electricity and heat generation, coal gasification, and coal liquifaction. Also covered are a separator for nitrogen oxides and active coal regeneration. Finally, the upgrading of coal is examined.

  9. Combustion of coal/water mixtures with thermal preconditioning

    SciTech Connect

    Novack, M.; Roffe, G.; Miller, G.

    1987-07-01

    Thermal preconditioning is a process in which coal/water mixtures are vaporized to produce coal/steam suspensions, and then superheated to allow the coal to devolatilize producing suspensions of char particles in hydrocarbon gases and steam. This final product of the process can be injected without atomization, and burned directly in a gas turbine combustor. This paper reports on the results of an experimental program in which thermally preconditioned coal/water mixture was successfully burned with a stable flame in a gas turbine combustor test rig. Tests were performed at a mixture flowrate of 300 lb/hr and combustor pressure of 8 atm. The coal/water mixture was thermally preconditioned and injected into the combustor over a temperature range from 340/sup 0/F to 600/sup 0/F, and combustion air was supplied at between 600/sup 0/F to 725/sup 0/F. Test durations varied between 10 and 20 min. Major results of the combustion testing were that: A stable flame was maintained over a wide equivalence ratio range, between phi = 2.2 (rich) and 0.2 (lean); and combustion efficiency of over 99 percent was achieved when the mixture was preconditioned to 600/sup 0/F and the combustion air preheated to 725/sup 0/F. Measurements of ash particulates, captured in the exhaust sampling probe located 20 in. from the injector face, show typical sizes collected to be about 1 ..mu..m, with agglomerates of these particulates to be not more than 8 ..mu..m. The original mean coal particle size for these tests, prior to preconditioning, was 25 ..mu..m. Results of additional tests showed that one third of the sulfur contained in the solids of a coal/water mixture with 3 percent sulfur was evolved in gaseous form (under mild thermolized conditions) mainly as H/sub 2/S with the remainder as light mercaptans.

  10. Method for reducing NOx during combustion of coal in a burner

    DOEpatents

    Zhou, Bing; Parasher, Sukesh; Hare, Jeffrey J.; Harding, N. Stanley; Black, Stephanie E.; Johnson, Kenneth R.

    2008-04-15

    An organically complexed nanocatalyst composition is applied to or mixed with coal prior to or upon introducing the coal into a coal burner in order to catalyze the removal of coal nitrogen from the coal and its conversion into nitrogen gas prior to combustion of the coal. This process leads to reduced NOx production during coal combustion. The nanocatalyst compositions include a nanoparticle catalyst that is made using a dispersing agent that can bond with the catalyst atoms. The dispersing agent forms stable, dispersed, nano-sized catalyst particles. The catalyst composition can be formed as a stable suspension to facilitate storage, transportation and application of the catalyst nanoparticles to a coal material. The catalyst composition can be applied before or after pulverizing the coal material or it may be injected directly into the coal burner together with pulverized coal.

  11. Development of a coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, January--March 1994

    SciTech Connect

    Not Available

    1994-04-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system, controls, and then test the complete system in order to evaluate its potential marketability. The past quarter began with a two-day test performed in January to determine the cause of pulsations in the batch feed system observed during pilot-scale testing of surrogate TSCA incinerator ash performed in December of 1993. Two different batch feedstocks were used during this test: flyash and cullet. The cause of the pulsations was traced to a worn part in the feeder located at the bottom of the batch feed tank. The problem was corrected by replacing the wom part with the corresponding part on the existing coal feed tank. A new feeder for the existing coal tank, which had previously been ordered as part of the new coal handling system, was procured and installed. The data from the pilot-scale tests performed on surrogate TSCA incinerator ash during December of 1993 was collected and analyzed. All of the glass produced during the test passed both the Toxicity characteristics Leach Procedure (TCLP) and the Product Consistency Test (PCT) by approximately two orders of magnitude.

  12. Coal combustion science. Quarterly progress report, July--September 1994

    SciTech Connect

    Hardesty, D.R.; Baxter, L.L.; Davis, K.A.; Hurt, R.H.; Yang, N.Y.C.

    1995-09-01

    This document is a quarterly status report of the Coal Combustion Science Project that is being conducted at the Combustion Research Facility, Sandia National Laboratories, Livermore, California. The information reported is for the period July-September 1994. The objective of this work is to support the Office of Fossil Energy in executing research on coal combustion science. This project consists of basic research on coal combustion that supports both the Pittsburgh Energy Technology Center (PETC) Direct Utilization Advanced Research and Technology Development Program, and the International Energy Agency (IEA) Coal Combustion Science Project.

  13. EPRI's coal combustion product use research

    SciTech Connect

    Ladwig, K.

    2008-07-01

    For more than 20 years, EPRI's Coal Combustion Product Use Program has been a leader in providing research to demonstrate the value of using coal combustion products (CCPs) in construction and manufacturing. Work is concentrated on large-volume uses, increasing use in traditional applications, uses in light of changes in CCP quality resulting form increased and new air emissions controls for nitrogen oxides, sulfur oxides and mercury. Currently, EPRI is investigating opportunities for using higher volumes of Class C ash in concrete; approaches for ensuring that mercury controls do not adversely affect the use of CCPs; agricultural uses for products from flue gas desulfurization; possible markets for spray dryer absorber byproducts; and issues involved with the presence of ammonia in ash. Some recent results and future work is described in this article. 4 photos.

  14. Mercury emissions and species during combustion of coal and waste

    SciTech Connect

    Hong Yao; Guangqian Luo; Minghou Xu; Tamotsu Kameshima; Ichiro Naruse

    2006-10-15

    The behaviors of mercury evolution for three types of coal and three types of dried sewage sludge are studied using a thermogravimetric (TG) analyzer. The mercury speciations in the flue gas from coal and sludge combustion are also analyzed by implementing a horizontal electrically heated tube furnace. Furthermore, the kinetic calculations of mercury oxidizing processes are carried out using the software package CHEMKIN in order to interpret the homogeneous mechanism of mercury oxidization. The results obtained show that the sulfur content in the sludge inhibits the evolution of mercury at low temperature if the Cl concentration is high enough. Chlorine enhances mercury evolution in the coal combustion, whereas there is no relationship when the Cl concentration is high. Fixed carbon content plays a role in depression of the mercury evolution. Formation of oxidized mercury (HgCl{sub 2}) does not relate to the chlorine concentration in the raw coal and sludge. Whereas the ash and sulfur content in the sludge affects the Hg oxidization, kinetic calculations show that HgCl, Cl{sub 2}, and HOCl formation is important in producing the oxidized mercury during combustion of coal and sludge at 873 K. A suitable temperature for Hg oxidization when Cl{sub 2} is the oxidization resource is 700-1200 K. 32 refs., 10 figs., 5 tabs.

  15. Coal Combustion Products Extension Program

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2004-12-31

    The primary objective of the CCP Extension Program is to promote the responsible uses of Ohio CCPs that are technically sound, environmentally safe, and commercially competitive. A secondary objective is to assist other CCP generating states (particularly neighboring states) in establishing CCP use programs within their states. The goal of the CCP extension program at OSU is to work with CCP stakeholders to increase the overall CCP state utilization rate to more than 30% by the year 2005. The program aims to increase FGD utilization for Ohio to more than 20% by the year 2005. The increased utilization rates are expected to be achieved through increased use of CCPs for highway, mine reclamation, agricultural, manufacturing, and other civil engineering uses. In order to accomplish these objectives and goals, the highly successful CCP pilot extension program previously in place at the university has been expanded and adopted by the university as a part of its outreach and engagement mission. The extension program is an innovative technology transfer program with multiple sponsors. The program is a collaborative effort between The Ohio State University (College of Engineering and University Extension Service), United States Department of Energy's National Energy Technology Laboratory, Ohio Department of Development's Coal Development Office, and trade associations such as the American Coal Ash Association as well as the Midwest Coal Ash Association. Industry co-sponsors include American Electric Power, Dravo Lime Company, and ISG Resources. Implementation of the proposed project results in both direct and indirect as well as societal benefits. These benefits include (1) increased utilization of CCPs instead of landfilling, (2) development of proper construction and installation procedures, (3) education of regulators, specification-writers, designers, construction contractors, and the public, (4) emphasis on recycling and decrease in the need for landfill space, (5

  16. COAL COMBUSTION PRODUCTS EXTENSION PROGRAM

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2005-05-15

    The primary objective of the CCP Extension Program is to promote the responsible uses of Ohio CCPs that are technically sound, environmentally safe, and commercially competitive. A secondary objective is to assist other CCP generating states (particularly neighboring states) in establishing CCP use programs within their states. The goal of the CCP extension program at OSU is to work with CCP stakeholders to increase the overall CCP state utilization rate to more than 30% by the year 2005. The program aims to increase FGD utilization for Ohio to more than 20% by the year 2005. The increased utilization rates are expected to be achieved through increased use of CCPs for highway, mine reclamation, agricultural, manufacturing, and other civil engineering uses. In order to accomplish these objectives and goals, the highly successful CCP pilot extension program previously in place at the university has been expanded and adopted by the university as a part of its outreach and engagement mission. The extension program is an innovative technology transfer program with multiple sponsors. The program is a collaborative effort between The Ohio State University (College of Engineering and University Extension Service), United States Department of Energy's National Energy Technology Laboratory, Ohio Department of Development's Coal Development Office, and trade associations such as the American Coal Ash Association as well as the Midwest Coal Ash Association. Industry co-sponsors include American Electric Power, Dravo Lime Company, and ISG Resources. Implementation of the proposed project results in both direct and indirect as well as societal benefits. These benefits include (1) increased utilization of CCPs instead of landfilling, (2) development of proper construction and installation procedures, (3) education of regulators, specification-writers, designers, construction contractors, and the public, (4) emphasis on recycling and decrease in the need for landfill space, (5

  17. Coal Combustion Products Extension Program

    SciTech Connect

    Tarunjit S. Butalia; William E. Wolfe

    2003-12-31

    The primary objective of the CCP Extension Program is to promote the responsible uses of Ohio CCPs that are technically sound, environmentally safe, and commercially competitive. A secondary objective is to assist other CCP generating states (particularly neighboring states) in establishing CCP use programs within their states. The goal of the CCP extension program at OSU is to work with CCP stakeholders to increase the overall CCP state utilization rate to more than 30% by the year 2005. The program aims to increase FGD utilization for Ohio to more than 20% by the year 2005. The increased utilization rates are expected to be achieved through increased use of CCPs for highway, mine reclamation, agricultural, manufacturing, and other civil engineering uses. In order to accomplish these objectives and goals, the highly successful CCP pilot extension program previously in place at the university has been expanded and adopted by the university as a part of its outreach and engagement mission. The extension program is an innovative technology transfer program with multiple sponsors. The program is a collaborative effort between The Ohio State University (College of Engineering and University Extension Service), United States Department of Energy's National Energy Technology Laboratory, Ohio Department of Development's Coal Development Office, and trade associations such as the American Coal Ash Association as well as the Midwest Coal Ash Association. Industry co-sponsors include American Electric Power, Dravo Lime Company, and ISG Resources. Implementation of the proposed project results in both direct and indirect as well as societal benefits. These benefits include (1) increased utilization of CCPs instead of landfilling, (2) development of proper construction and installation procedures, (3) education of regulators, specification-writers, designers, construction contractors, and the public, (4) emphasis on recycling and decrease in the need for landfill space, (5

  18. Studying the specific features pertinent to combustion of chars obtained from coals having different degrees of metamorphism and biomass chars

    NASA Astrophysics Data System (ADS)

    Bestsennyi, I. V.; Shchudlo, T. S.; Dunaevskaya, N. I.; Topal, A. I.

    2013-12-01

    Better conditions for igniting low-reaction coal (anthracite) can be obtained, higher fuel burnout ratio can be achieved, and the problem of shortage of a certain grade of coal can be solved by firing coal mixtures and by combusting coal jointly with solid biomass in coal-fired boilers. Results from studying the synergetic effect that had been revealed previously during the combustion of coal mixtures in flames are presented. A similar effect was also obtained during joint combustion of coal and wood in a flame. The kinetics pertinent to combustion of char mixtures obtained from coals characterized by different degrees of metamorphism and the kinetics pertinent to combustion of wood chars were studied on the RSK-1D laboratory setup. It was found from the experiments that the combustion rate of char mixtures obtained from coals having close degrees of metamorphism is equal to the value determined as a weighted mean rate with respect to the content of carbon. The combustion rate of char mixtures obtained from coals having essentially different degrees of metamorphism is close to the combustion rate of more reactive coal initially in the process and to the combustion rate of less reactive coal at the end of the process. A dependence of the specific burnout rate of carbon contained in the char of two wood fractions on reciprocal temperature in the range 663—833 K is obtained. The combustion mode of an experimental sample is determined together with the reaction rate constant and activation energy.

  19. Partitioning of mercury, arsenic, selenium, boron, and chloride in a full-scale coal combustion process equipped with selective catalytic reduction, electrostatic precipitation, and flue gas desulfurization systems

    SciTech Connect

    Chin-Min Cheng; Pauline Hack; Paul Chu; Yung-Nan Chang; Ting-Yu Lin; Chih-Sheng Ko; Po-Han Chiang; Cheng-Chun He; Yuan-Min Lai; Wei-Ping Pan

    2009-09-15

    A full-scale field study was carried out at a 795 MWe coal-fired power plant equipped with selective catalytic reduction (SCR), an electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD) systems to investigate the distribution of selected trace elements (i.e., mercury, arsenic, selenium, boron, and chloride) from coal, FGD reagent slurry, makeup water to flue gas, solid byproduct, and wastewater streams. Flue gases were collected from the SCR outlet, ESP inlet, FGD inlet, and stack. Concurrent with flue gas sampling, coal, bottom ash, economizer ash, and samples from the FGD process were also collected for elemental analysis. By combining plant operation parameters, the overall material balances of selected elements were established. The removal efficiencies of As, Se, Hg, and B by the ESP unit were 88, 56, 17, and 8%, respectively. Only about 2.5% of Cl was condensed and removed from flue gas by fly ash. The FGD process removed over 90% of Cl, 77% of B, 76% of Hg, 30% of Se, and 5% of As. About 90% and 99% of the FGD-removed Hg and Se were associated with gypsum. For B and Cl, over 99% were discharged from the coal combustion process with the wastewater. Mineral trona (trisodium hydrogendicarbonate dehydrate, Na{sub 3}H(CO{sub 3}){sub 2}.2H{sub 2}O) was injected before the ESP unit to control the emission of sulfur trioxide (SO{sub 3}). By comparing the trace elements compositions in the fly ash samples collected from the locations before and after the trona injection, the injection of trona did not show an observable effect on the partitioning behaviors of selenium and arsenic, but it significantly increased the adsorption of mercury onto fly ash. The stack emissions of mercury, boron, selenium, and chloride were for the most part in the gas phase. 47 refs., 3 figs., 11 tabs.

  20. Combustion front propagation in underground coal gasification

    SciTech Connect

    Dobbs, R.L. II; Krantz, W.B.

    1990-10-01

    Reverse Combustion (RC) enhances coal seam permeability prior to Underground Coal Gasification. Understanding RC is necessary to improve its reliability and economics. A curved RC front propagation model is developed, then solved by high activation energy asymptotics. It explicitly incorporates extinction (stoichiometric and thermal) and tangential heat transport (THT) (convection and conduction). THT arises from variation in combustion front temperature caused by tangential variation in the oxidant gas flux to the channel surface. Front temperature depends only weakly on THT; front velocity is strongly affected, with heat loss slowing propagation. The front propagation speed displays a maximum with respect to gas flux. Combustion promoters speed front propagation; inhibitors slow front propagation. The propagation model is incorporated into 2-D simulations of RC channel evolution utilizing the boundary element method with cubic hermetian elements to solve the flow from gas injection wells through the coal to the convoluted, temporally evolving, channel surface, and through the channel to a gas production well. RC channel propagation is studied using 17 cm diameter subbituminous horizontally drilled coal cores. Sixteen experiments at pressures between 2000 and 3600 kPa, injected gas oxygen contents between 21% and 75%, and flows between 1 and 4 standard liters per minute are described. Similarity analysis led to scaling-down of large RC ({approx}1 m) to laboratory scale ({approx}5 cm). Propagation velocity shows a strong synergistic increase at high levels of oxygen, pressure, and gas flow. Char combustion is observed, leaving ash-filled, irregularly shaped channels. Cracks are observed to penetrate the char zone surrounding the channel cores. 69 refs., 54 figs., 4 tabs.

  1. Enhanced Combustion Low NOx Pulverized Coal Burner

    SciTech Connect

    Ray Chamberland; Aku Raino; David Towle

    2006-09-30

    For more than two decades, ALSTOM Power Inc. (ALSTOM) has developed a range of low cost, in-furnace technologies for NOx emissions control for the domestic U.S. pulverized coal fired boiler market. This includes ALSTOM's internally developed TFS 2000 firing system, and various enhancements to it developed in concert with the U.S. Department of Energy (DOE). As of 2004, more than 200 units representing approximately 75,000 MWe of domestic coal fired capacity have been retrofit with ALSTOM low NOx technology. Best of class emissions range from 0.18 lb/MMBtu for bituminous coals to 0.10 lb/MMBtu for subbituminous coals, with typical levels at 0.24 lb/MMBtu and 0.13 lb/MMBtu, respectively. Despite these gains, NOx emissions limits in the U.S. continue to ratchet down for new and existing (retrofit) boiler equipment. If enacted, proposed Clear Skies legislation will, by 2008, require an average, effective, domestic NOx emissions rate of 0.16 lb/MMBtu, which number will be reduced to 0.13 lb/MMBtu by 2018. Such levels represent a 60% and 67% reduction, respectively, from the effective 2000 level of 0.40 lb/MMBtu. Low cost solutions to meet such regulations, and in particular those that can avoid the need for a costly selective catalytic reduction system (SCR), provide a strong incentive to continue to improve low NOx firing system technology to meet current and anticipated NOx control regulations. In light of these needs, ALSTOM, in cooperation with the DOE, is developing an enhanced combustion, low NOx pulverized coal burner which, when integrated with ALSTOM's state-of-the-art, globally air staged low NOx firing systems, will provide a means to achieve less than 0.15 lb/MMBtu NOx at less than 3/4 the cost of an SCR with low to no impact on balance of plant issues when firing a high volatile bituminous coal. Such coals can be more economic to fire than subbituminous or Powder River Basin (PRB) coals, but are more problematic from a NOx control standpoint as existing

  2. Catalytic combustion of coal-derived liquids

    NASA Technical Reports Server (NTRS)

    Bulzan, D. L.; Tacina, R. R.

    1981-01-01

    A noble metal catalytic reactor was tested with three grades of SRC 2 coal derived liquids, naphtha, middle distillate, and a blend of three parts middle distillate to one part heavy distillate. A petroleum derived number 2 diesel fuel was also tested to provide a direct comparison. The catalytic reactor was tested at inlet temperatures from 600 to 800 K, reference velocities from 10 to 20 m/s, lean fuel air ratios, and a pressure of 3 x 10 to the 5th power Pa. Compared to the diesel, the naphtha gave slightly better combustion efficiency, the middle distillate was almost identical, and the middle heavy blend was slightly poorer. The coal derived liquid fuels contained from 0.58 to 0.95 percent nitrogen by weight. Conversion of fuel nitrogen to NOx was approximately 75 percent for all three grades of the coal derived liquids.

  3. Plasma Torch for Plasma Ignition and Combustion of Coal

    NASA Astrophysics Data System (ADS)

    Ustimenko, Alexandr; Messerle, Vladimir

    2015-09-01

    Plasma-fuel systems (PFS) have been developed to improve coal combustion efficiency. PFS is a pulverized coal burner equipped with arc plasma torch producing high temperature air stream of 4000 - 6000 K. Plasma activation of coal at the PFS increases the coal reactivity and provides more effective ignition and ecologically friendly incineration of low-rank coal. The main and crucial element of PFS is plasma torch. Simplicity and reliability of the industrial arc plasma torches using cylindrical copper cathode and air as plasma forming gas predestined their application at heat and power engineering for plasma aided coal combustion. Life time of these plasma torches electrodes is critical and usually limited to 200 hours. Considered in this report direct current arc plasma torch has the cathode life significantly exceeded 1000 hours. To ensure the electrodes long life the process of hydrocarbon gas dissociation in the electric arc discharge is used. In accordance to this method atoms and ions of carbon from near-electrode plasma deposit on the active surface of the electrodes and form electrode carbon condensate which operates as ``actual'' electrode. Complex physicochemical investigation showed that deposit consists of nanocarbon material.

  4. Gob spontaneous combustion in a fully mechanized long-wall top-coal caving face

    SciTech Connect

    Xu, J.; Deng, J.; Zhang, X.; Guo, X.; Wen, F.

    1999-07-01

    As geological conditions allow, underground coal mines in China tend to use comprehensively mechanized roof-coal caving technique in an effort to gain a higher degree of mechanization at coal faces as well as higher coal production rates. As a face advances, a large amount of coal will be left behind in its gob area which may experience a self-enhancing process of coal oxidation and heat accumulation, ultimately leading to open fire. Such a self-enhancing coal spontaneous combustion process is a significantly impediment to mine safety and productivity. A sound mathematical model is an important step to predict the probability of spontaneous combustion so that measures against coal-heating can be adopted in time and at comparatively low cost. This paper analyzes main factors in coal spontaneous combustion process and proposes a mathematical model to describe the dynamic process of coal self-heating in the gob. This model has been applied to a coal production face in Datong Coal Region in Shangdong Province to satisfactorily predict the spontaneous combustion probability.

  5. Influence of sulfur in coals on char morphology and combustion

    SciTech Connect

    Marsh, H.

    1991-01-01

    During coal carbonization (pyrolysis), as during the combustion process of pulverized coal in a combustor, not all of the sulfur is released. Significant proportions become pat of the structure of the resultant coke and char. The combustion process of the char within the flames of the combustor in influenced dominantly by char morphology. This, in turn, controls the accessibility of oxidizing gases to the surfaces of the carbonaceous substance of the char. Mineral matter content, its extent and state of distribution, also exerts an influence on char morphology created during pyrolysis/carbonization. This complexity of coal renders it a very difficult material to study, systematically, to distinguish and separate out the contributing factors which influence combustion characteristics. Therefore, in such circumstances, it is necessary to simplify the systems by making use of model chars/cokes/carbons which can be made progressively more complex, but in a controlled way. In this way complicating influence in chars from coals can be eliminated, so enabling specific influences to be studied independently. It is important to note that preliminary work by Marsh and Gryglewicz (1990) indicated that levels of sulfur of about 3 to 5 wt % can reduce reactivities by 10 to 25%. The overall purpose of the study is to provide meaningful kinetic data to establish, quantitatively, the influence of organically-bound sulfur on the reactivity of carbons, and to ascertain if gasification catalysts are effective in the preferential removal of sulfur from the chars.

  6. Continuous coal processing method

    NASA Technical Reports Server (NTRS)

    Ryason, P. R. (Inventor)

    1980-01-01

    A coal pump is provided in which solid coal is heated in the barrel of an extruder under pressure to a temperature at which the coal assumes plastic properties. The coal is continuously extruded, without static zones, using, for example, screw extrusion preferably without venting through a reduced diameter die to form a dispersed spray. As a result, the dispersed coal may be continuously injected into vessels or combustors at any pressure up to the maximum pressure developed in the extrusion device. The coal may be premixed with other materials such as desulfurization aids or reducible metal ores so that reactions occur, during or after conversion to its plastic state. Alternatively, the coal may be processed and caused to react after extrusion, through the die, with, for example, liquid oxidizers, whereby a coal reactor is provided.

  7. Toxicological and chemical characterization of the process stream materials and gas combustion products of an experimental low-Btu coal gasifier

    SciTech Connect

    Benson, J.M.; Hanson, R.L.; Royer, R.E.; Clark, C.R.; Henderson, R.F.

    1984-04-01

    The process gas stream of an experimental pressurized McDowell-Wellman stirred-bed low-Btu coal gasifier, and combustion products of the clean gas were characterized as to their mutagenic properties and chemical composition. Samples of aerosol droplets condensed from the gas were obtained at selected positions along the process stream using a condenser train. Mutagenicity was assessed using the Ames Salmonella mammalian microsome mutagenicity assay (TA98, with and without rat liver S9). All materials required metabolic activation to be mutagenic. Droplets condensed from gas had a specific mugtagenicity of 6.7 reverants/..mu..g (50,000 revertants/liter of raw gas). Methylnaphthalene, phenanthrene, chrysene, and nitrogen-containing compounds were positively identified in a highly mutagenic fraction of raw gas condensate. While gas cleanup by the humidifier-tar trap system and Venturi scrubber led to only a small reduction in specific mutagenicity of the cooled process stream material (4.1 revertants/..mu..g), a significant overall reduction in mutagenicity was achieved (to 2200 reverants/liter) due to a substantial reduction in the concentration of material in the gas. By the end of gas cleanup, gas condensates had no detectable mutagenic activity. Condensates of combustion product gas, which contained several polycyclic aromatic compounds, had a specific mutagenicity of 1.1 revertants/..mu..g (4.0 revertants/liter). Results indicate that the process stream material is potentially toxic and that care should be taken to limit exposure of workers to the aerosolized tars emitted in fugitive emissions. Health risks to general population resulting from exposure to gas combustion products are expected to be minimal. 28 references.

  8. FULL-SCALE LABORATORY SIMULATION FACILITY TO TEST PARTICULATE AND ORGANIC EMISSIONS FROM A THIRD WORLD RESIDENTIAL COMBUSTION PROCESS. I. FACILITY DESCRIPTION AND RESULTS OF TESTS OF THREE RURAL CHINA RESIDENTIAL COALS, A U.S. COAL, AND WOOD

    EPA Science Inventory

    The paper gives results of a series of 12 tests for 3 coals from a rural area of China with abnormally high lung cancer rates, a U. S. coal, and pine wood fuel. It also discusses a residential combustion simulator, built at EPA's Research Triangle Park, NC, facility to conduct em...

  9. Burning of suspended coal-water slurry droplet with oil as combustion additive. Final report

    SciTech Connect

    Yao, S.C.

    1984-10-01

    The combustion of single coal-water slurry droplet with oil as combustion additive (CWOM) has been studied. In this study, the droplet is suspended on a fine quartz fiber and is exposed to the hot combustion product of propane (C/sub 3/H/sub 8/) and air. The results are documented in a movie series. The combustion of CWOM with various combinations of concentrations are compared with that of coal-water slurry and water-oil mixture droplets. The combustion of coal-water slurry is enhanced significantly due to the presence of emulsified kerosene. The enhancement is also dependent upon the mixing procedure during preparation of CWOM. The presence of emulsified kerosene induces local boil-off and combustion that coal particles are splashed as fire works during the early evaporation stage of droplet heat-up. After particle splashing, blow-holes appear on the droplet surface. The popcorn and swelling phenomena usually occurred in coal-water-slurry combustion is greatly reduced. Significant combustion enhancement occurs with the use of kerosene in an amount of about 15 percent of the overall CWOM. This process of using kerosene as combustion additive may provide obvious advantage for the combustion of bituminous coal-water slurry. 4 references, 6 figures.

  10. Mercury emissions from coal combustion in China

    SciTech Connect

    David G. Streets; Jiming Hao; Shuxiao Wang; Ye Wu

    2009-07-01

    This chapter reviews the magnitude and spatial distribution of mercury emissions from coal combustion in China. Due to the large quantities of coal burned and the relatively low level of technology, particularly in industry, emissions are high. Emissions were stable at about 200-210 Mg during the period 1995-2000, but because of rapid economic growth starting in 2001, mercury emissions grew quickly to a value of 334 Mg in 2005. The annual average growth rate for the period 1995-2005 was 5.1%. The uncertainty in emission estimates is about {+-}35% (95% confidence intervals). Emissions are concentrated in those provinces with high concentrations of mercury in coal (like Guizhou Province) and provinces in which a lot of coal is burned (like Shanxi Province). Because significant amounts of coal are burned in homes and small industrial facilities, without any kind of emission control at all, emissions of particulate mercury are higher in China than in the developed world; the speciation profile nationwide is: 64% Hg{sup II}, 19% Hg{sup p}, and 17% Hg{sup 0}. In the future, growth in mercury emissions is expected to be limited by the application of FGD for SO{sub 2} control and other advanced technologies. Estimates of emissions are hampered by the lack of comprehensive and reliable emissions testing programs in China.

  11. Combustion of coal/water mixtures with thermal preconditioning

    SciTech Connect

    Novack, M.; Roffe, G.; Miller, G.

    1987-01-01

    Thermal preconditioning is a process in which coal/water mixtures are vaporized to produce coal/steam suspensions, and then superheated to allow the coal to devolitalize producing suspensions of char particles in hydrocarbon gases and steam. This final product of the process can be injected without atomization, and burned directly in a gas turbine combustor. This paper reports on the results of an experimental program in which thermally preconditioned coal/water mixture was successfully burned with a stable flame in a gas turbine combustor test rig. Tests were performed at a mixture flowrate of 300 1b/hr and combustor pressure of 8 atmospheres. The coal/water mixture was thermally preconditioned and injected into the combustor over a temperature range from 350/sup 0/F to 600/sup 0/F, and combustion air was supplied at between 600/sup 0/F to 725/sup 0/F. Test durations varied between 10 to 20 minutes. The original mean coal particle size for these tests, prior to preconditioning was 25 microns. Results of additional tests showed that one-third of the sulfur contained in the solids of a coal/water mixture with 3 percent sulfur were evolved in gaseous form (under mild thermolized conditions) mainly as H/sub 2/S with the remainder as light mercaptans.

  12. Transformations of inorganic coal constituents in combustion systems

    SciTech Connect

    Helble, J.J.; Srinivasachar, S.; Wilemski, G.; Boni, A.A. ); Kang, Shin-Gyoo; Sarofim, A.F.; Graham, K.A.; Beer, J.M. ); Peterson, T.W.; Wendt, J.O.L.; Gallagher, N.B.; Bool, L. ); Huggins, F.E.; Huffman, G.P.; Shah, N.; Shah, A. (Kentucky Univ., Lexingt

    1992-11-01

    The inorganic constituents or ash contained in pulverized coal significantly increase the environmental and economic costs of coal utilization. For example, ash particles produced during combustion may deposit on heat transfer surfaces, decreasing heat transfer rates and increasing maintenance costs. The minimization of particulate emissions often requires the installation of cleanup devices such as electrostatic precipitators, also adding to the expense of coal utilization. Despite these costly problems, a comprehensive assessment of the ash formation and had never been attempted. At the start of this program, it was hypothesized that ash deposition and ash particle emissions both depended upon the size and chemical composition of individual ash particles. Questions such as: What determines the size of individual ash particles What determines their composition Whether or not particles deposit How combustion conditions, including reactor size, affect these processes remained to be answered. In this 6-year multidisciplinary study, these issues were addressed in detail. The ambitious overall goal was the development of a comprehensive model to predict the size and chemical composition distributions of ash produced during pulverized coal combustion. Results are described.

  13. Coal combustion: Effect of process conditions on char reactivity. Ninth quarterly technical report, September 1, 1992--December 1, 1993

    SciTech Connect

    Zygourakis, K.

    1993-12-31

    Our efforts during the past quarter focused on the development of an image processing technique for characterizing the macropore structure of chars produced from Illinois No. 6 coal. Pyrolysis experiments were carried out in a microscope-stage reactor in inert and reacting atmospheres and at various pyrolysis heating rates. Particles from several pyrolysis runs were embedded in an epoxy resin block and polished sections . were prepared. Digital images of char particle cross-sections were acquired and analyzed to measure the structural properties of the chars. The macropore analysis procedure is presented here in detail. Future reports will present the data showing the effects of pyrolysis conditions on the macropore structure of Illinois No. 6 chars.

  14. Coal combustion: Effect of process conditions on char reactivity. Quarterly technical report, December 1, 1991--March 1, 1992

    SciTech Connect

    Zygourakis, K.

    1992-07-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1,000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number_sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). (VC)

  15. Coal combustion: Effect of process conditions on char reactivity. Quarterly technical report, September 1, 1991--December 1, 1991

    SciTech Connect

    Zygourakis, K.

    1991-12-31

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100 {endash} 1000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number_sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam).

  16. Coal liquefaction quenching process

    DOEpatents

    Thorogood, Robert M.; Yeh, Chung-Liang; Donath, Ernest E.

    1983-01-01

    There is described an improved coal liquefaction quenching process which prevents the formation of coke with a minimum reduction of thermal efficiency of the coal liquefaction process. In the process, the rapid cooling of the liquid/solid products of the coal liquefaction reaction is performed without the cooling of the associated vapor stream to thereby prevent formation of coke and the occurrence of retrograde reactions. The rapid cooling is achieved by recycling a subcooled portion of the liquid/solid mixture to the lower section of a phase separator that separates the vapor from the liquid/solid products leaving the coal reactor.

  17. Coal combustion science: Task 1, Coal char combustion: Task 2, Fate of mineral matter. Quarterly progress report, July--September 1993

    SciTech Connect

    Hardesty, D.R.; Hurt, R.H.; Davis, K.A.; Baxter, L.L.

    1994-07-01

    Progress reports are presented for the following tasks: (1) kinetics and mechanisms of pulverized coal char combustion and (2) fate of inorganic material during coal combustion. The objective of Task 1 is to characterize the combustion behavior of selected US coals under conditions relevant to industrial pulverized coal-fired furnaces. In Sandia`s Coal Combustion Laboratory (CCL), optical techniques are used to obtain high-resolution images of individual burning coal char particles and to measure, in situ, their temperatures, sizes, and velocities. Detailed models of combustion transport processes are then used to determine kinetic parameters describing the combustion behavior as a function of coal type and combustion environment. Partially reacted char particles are also sampled and characterized with advanced materials diagnostics to understand the critical physical and chemical transformations that influence reaction rates and burnout times. The ultimate goal of the task is the establishment of a data base of the high temperature reactivities of chars from strategic US coals, from which important trends may be identified and predictive capabilities developed. The overall objectives for task 2 are: (1) to complete experimental and theoretical investigation of ash release mechanisms; (2) to complete experimental work on char fragmentation; (3) to establish the extent of coal (as opposed to char) fragmentation as a function of coal type and particle size; (4) to develop diagnostic capabilities for in situ, real-time, qualitative indications of surface species composition during ash deposition, with work continuing into FY94; (5) to develop diagnostic capabilities for in situ, real-time qualitative detection of inorganic vapor concentrations; and (6) to conduct a literature survey on the current state of understanding of ash deposition, with work continuing into FY94.

  18. Characterization and comparative study of coal combustion residues from a primary and additional flue gas secondary desulfurization process

    SciTech Connect

    Gomes, S.; Francois, M.; Evrard, O.; Pellissier, C.

    1998-11-01

    An extensive characterization and comparative study was done on two flue gas desulfurization (FGD) residues derived from the same coal. LR residues (originated from Loire/Rhone in the south of Lyon, France) are obtained after a primary desulfurization process (SO{sub 2} is trapped by reaction with CaO at a temperature of about 1100 C), and LM residues (originating from La Maxe, near Metz in the east of France) are obtained after an additional secondary desulfurization process (SO{sub 2} is removed further by reaction with Ca(OH){sub 2} at a temperature of about 120 C). Various and complementary investigation methods were used to determine their chemical, physical, and mineralogical properties: x-ray fluorescence and diffraction, scanning electron microscopy, differential scanning calorimetry, thermogravimetry analysis, granulometric distribution, pycnometric density, BET specific surface area and pH, conductivity measurements, and chemical analysis of their insoluble fraction. The FGD residues contain basically two main components: a silico-aluminous fly ash part and calcic FGD phases. In the LR residues the two components can be considered as independent, whereas they are linked in the LM residues because chemical reactions have occurred, leading to the formation of silico-calcic gel CSH, hydrated aluminate AFm, and AFt phases.

  19. Near-extinction and final burnout in coal combustion

    SciTech Connect

    Hurt, R.H.; Davis, K.A.

    1994-02-01

    The late stages of char combustion have a special technological significance, as carbon conversions of 99% or greater are typically required for the economic operation of pulverized coal fired boilers. In the present article, two independent optical techniques are used to investigate near-extinction and final burnout phenomenas. Captive particle image sequences, combined with in situ optical measurements on entrained particles, provide dramatic illustration of the asymptotic nature of the char burnout process. Single particle combustion to complete burnout is seen to comprise two distinct stages: (1) a rapid high-temperature combustion stage, consuming about 70% of the char carbon and ending with near-extinction of the heterogeneous reactions due to a loss of global particle reactivity, and (2) a final burnout stage occurring slowly at lower temperatures. For particles containing mineral matter, the second stage can be further subdivided into: (2a) late char combustion, which begins after the near-extinction event, and converts carbon-rich particles to mixed particle types at a lower temperature and a slower rate; and (2b) decarburization of ash -- the removal of residual carbon inclusions from inorganic (ash) frameworks in the very late stages of combustion. This latter process can be extremely slow, requiring over an order of magnitude more time than the primary rapid combustion stage. For particles with very little ash, the loss of global reactivity leading to early near-extinction is clearly related to changes in the carbonaceous char matrix, which evolves over the course of combustion. Current global kinetic models used for the prediction of char combustion rates and carbon burnout in boilers do not predict the asymptotic nature of char combustion. More realistic models accounting for the evolution of char structure are needed to make accurate predictions in the range of industrial interest.

  20. Integrated coal liquefaction process

    DOEpatents

    Effron, Edward

    1978-01-01

    In a process for the liquefaction of coal in which coal liquids containing phenols and other oxygenated compounds are produced during the liquefaction step and later hydrogenated, oxygenated compounds are removed from at least part of the coal liquids in the naphtha and gas oil boiling range prior to the hydrogenation step and employed as a feed stream for the manufacture of a synthesis gas or for other purposes.

  1. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 17, April--June 1993

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-08-01

    Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1993, the following technical progress was made: Completed modeling calculations of coal mineral matter transformations, deposition behavior, and heat transfer impacts of six test fuels; and ran pilot-scale tests of Upper Freeport feed coal, microagglomerate product, and mulled product.

  2. MERCURY CAPTURE ON COAL COMBUSTION FLY ASH. (R827649)

    EPA Science Inventory

    A study was performed at the Energy and Environmental Research Center (EERC) to test the hypotheses that (1) different carbon types contained in coal combustion fly ash have variable sorption capabilities relative to mercury and (2) the inorganic fraction of coal combustion fl...

  3. [Retention of selenium volatility using lime in coal combustion].

    PubMed

    Zhang, J; Ren, D; Zhong, Q; Xu, F; Zhang, Y; Yin, J

    2001-05-01

    For understanding the volatility of selenium, the effect of the contents of exchangeable cations of coal on it, and the retention of selenium using CaO in coal combustion, the sequential chemistry extraction, the fixed bed and circulating fluidized bed (CFB) combustion, X-ray diffraction (XRD) and atomic fluorescence spectrometry (AFS) were undertaken. The results showed that the volatility of selenium was more than 97% in coal combustion at 815 degrees C, and the volatility of selenium was affected by the content of exchangeable cations of coal in low-middle temperature. It was identified that lime can restrain the volatility of selenium. In fixed bed combustion of coal, the retention rates of selenium volatility were between 11.6% and 50.7% using lime. In circulating fluidized bed combustion of coal, partitioning of selenium changed very much in ash of different size fraction between without lime and with lime. Comparing with combustion without lime, the content of selenium in ash from chimney was less than fourth times and that in leaching water from chimney decreased by two orders of magnitude using lime. Retention of selenium volatility using lime is so effective in coal combustion, especially in CFB combustion of coal. PMID:11507891

  4. Ignition and combustion of coal particles

    SciTech Connect

    Gomez, C.O.; Vastola, F.J.

    1983-09-01

    A subbituminous coal was used in this study. Particles from the 850 to 1000 ..mu.. sieve fraction were injected into a reaction furnace swept with air at temperature levels of 928/sup 0/, 980/sup 0/, 1076/sup 0/, 1118/sup 0/ and 1273/sup 0/K. The experimental technique, based upon the simultaneous measurement of the carbon monoxide, carbon dioxide, and the intensity of the light generated during the combustion, provides quantitative information about the ignition and the subsequent burn-off of the residual particle. Homogeneous ignition is detected at temperatures of 1076/sup 0/K and higher. The apparatus designed provides the special characteristics required in this study, and the transition between the ignition mechanisms is achieved within the range of operation conditions for this particular coal. The ignition mechanism is determined not only from the measurement of light intensity during the combustion, but also from the gas evolution curves. The results show the convenience of using these complementary techniques for the measurement of the ignition mechanism. 4 figures, 2 tables.

  5. Combustion behavior of low rank coal water slurries

    SciTech Connect

    Yavuz, R.; Kuecuekbayrak, S.; Williams, A.

    1996-12-31

    Coal water slurries have been developed over the last 15 years as an alternative to fuel oil mainly in industry and power station boilers. Observing of droplet lifetime reveals details of the mechanism of the slurry combustion. In the present investigation, single droplet combustion of lignite water slurries using different Turkish lignites were experimentally studied by using single droplet combustion technique. The technique is based on thermometric method. Results of combustion behavior of low rank coal water slurries were compared with that of high rank coal water slurries which were found in the literature.

  6. TOXIC SUBSTANCES FROM COAL COMBUSTION-A COMPREHENSIVE ASSESSMENT

    SciTech Connect

    C.L. Senior; F. Huggins; G.P. Huffman; N. Shah; N. Yap; J.O.L. Wendt; W. Seames; M.R. Ames; A.F. Sarofim; S. Swenson; J.S. Lighty; A. Kolker; R. Finkelman; C.A. Palmer; S.J. Mroczkowski; J.J. Helble; R. Mamani-Paco; R. Sterling; G. Dunham; S. Miller

    2001-06-30

    speciation of mercury captured on low-temperature sorbents from combustion flue gases and developed XAFS parameters for such analyses. We demonstrated that all mercury sorption processes appeared to involve chemisorption rather than physisorption. This work aimed to develop a model that predicts the vaporization of metals during coal combustion and to incorporate this model into the existing Engineering Model for Ash Formation (EMAF). The model is based on theoretical analysis for metal vaporization, experimental data and data correlations. The existing program, EMAF, was substantially modified to accommodate the vaporization sub-model.

  7. Low-Btu coal-gasification-process design report for Combustion Engineering/Gulf States Utilities coal-gasification demonstration plant. [Natural gas or No. 2 fuel oil to natural gas or No. 2 fuel oil or low Btu gas

    SciTech Connect

    Andrus, H E; Rebula, E; Thibeault, P R; Koucky, R W

    1982-06-01

    This report describes a coal gasification demonstration plant that was designed to retrofit an existing steam boiler. The design uses Combustion Engineering's air blown, atmospheric pressure, entrained flow coal gasification process to produce low-Btu gas and steam for Gulf States Utilities Nelson No. 3 boiler which is rated at a nominal 150 MW of electrical power. Following the retrofit, the boiler, originally designed to fire natural gas or No. 2 oil, will be able to achieve full load power output on natural gas, No. 2 oil, or low-Btu gas. The gasifier and the boiler are integrated, in that the steam generated in the gasifier is combined with steam from the boiler to produce full load. The original contract called for a complete process and mechanical design of the gasification plant. However, the contract was curtailed after the process design was completed, but before the mechanical design was started. Based on the well defined process, but limited mechanical design, a preliminary cost estimate for the installation was completed.

  8. Investigation of formation of nitrogen compounds in coal combustion. Final report

    SciTech Connect

    Blair, D.W.; Crane, I.D.; Wendt, J.O.L.

    1983-10-01

    This is the final report on DOE contract number DE-AC21-80MC14061. It concerns the formation of nitrogen oxide from fuel-bound nitrogen during coal combustion. The work reported was divided into three tasks. They addressed problems of time-resolving pyrolysis rates of coal under simulated combustion conditions, the combustion of the tar that results from such pyrolysis, and theoretical modeling of the pyrolysis process. In all of these tasks, special attention was devoted to the fate of coal nitrogen. The first two tasks were performed by Exxon Research and Engineering Company. 49 references.

  9. Coal liquefaction process

    DOEpatents

    Carr, Norman L.; Moon, William G.; Prudich, Michael E.

    1983-01-01

    A C.sub.5 -900.degree. F. (C.sub.5 -482.degree. C.) liquid yield greater than 50 weight percent MAF feed coal is obtained in a coal liquefaction process wherein a selected combination of higher hydrogen partial pressure, longer slurry residence time and increased recycle ash content of the feed slurry are controlled within defined ranges.

  10. On the combustion of bituminous coal chars

    SciTech Connect

    Sahu, R.

    1988-01-01

    The chars were made by pyrolyzing size-graded PSOC 1451 coal particles in nitrogen at 1000-1600K. Sized char particles were then used in subsequent experiments. Low temperature reactivities of such cenospheric chars were measured at 800K in a TGA. The effects of initial coal size, char size, pyrolysis temperature, and oxygen concentration were investigated. Single particle combustion experiments were done in both air and 50 percent oxygen ambients at 1000-1500K wall temperatures in a drop-tube laminar-flow reactor. The ignition transients of single burning particles were explained using a simple thermal model. Char samples were also partially oxidized at 1200-1500K and then physically characterized using optical and electron microscopy, gas adsorption methods, and mercury porosimetry. Results of characterization were compared to those done at 800K. Single particle combustion was numerically modeled. At first, a continuum model for asymptotic shrinking-core combustion was developed using apparent reaction rate and temperature-dependent properties. Later, a more general continuum model was developed that treated the internal morphology of the particles more realistically, as inferred from experiments. The steady-state diffusion equation was solved inside the particle to determine its theoretical temperature-time history. Good agreement with experimental results was found. The model was extended to include the effect of nonlinear kinetics. A discrete model for a cenospheric char particle was also developed, in which spherical voids were randomly placed in a spherical particle. Connectivity of the internal pore structure was accounted for.

  11. Apparatus for processing coal

    SciTech Connect

    Williams, R.M.

    1985-02-12

    Apparatus for processing coal to prevent the creation of extreme fines and to extract pyrites from the principal coal fractions in which there are two air circulating circuits having processing components which cooperate in their respective circuits to result initially in substantial extraction of fines in the first circuit while releasing principal granulated coal fractions and pyrites to the second circuit where specific gravity separation of the pyrites and principal coal fractions occur. The apparatus includes a source of drying heat added to the air moving in the circuits and delivered at the places where surface moisture drying is most effective. Furthermore, the apparatus is operated so as to reduce coal to a desired size without creating an excessive volume of extreme fines, to separate pyrites and hard to grind components by specific gravity in a region where fines are not present, and to use the extreme fines as a source of fuel to generate drying heat.

  12. DEVELOPMENT OF A VORTEX CONTAINMENT COMBUSTOR FOR COAL COMBUSTION SYSTEMS

    EPA Science Inventory

    The report describes the development of a vortex containment combustor (VCC) for coal combustion systems, designed to solve major problems facing the conversion of oil- and gas-fired boilers to coal (e.g., derating, inorganic impurities in coal, and excessive formation of NOx and...

  13. DEVELOPMENT OF A VORTEX CONTAINMENT COMBUSTOR FOR COAL COMBUSTION SYTEMS

    EPA Science Inventory

    The report describes the development of a vortex containment combustor (VCC) for coal combustion systems, designed to solve major problems facing the conversion of oil- and gas-fired boilers to coal (e.g., derating, inorganic impurities in coal, and excessive formation of NOx and...

  14. Evaluation of the behavior of Colombian coals during the combustion in fixed bed

    SciTech Connect

    Giraldo, M.; Chejne, F.; Hill, A.

    2000-07-01

    The improvements in the technological processes that have coal as energy source must be based on the knowledge of physical and chemical properties of coal and in the knowledge of its evolution during the combustion process. These characteristics are involved in the coal behavior. Moreover, the coal porosity has an important relevance on the reaction rate and in diverse physical and chemical properties, and therefore, is a key parameter in the usefulness of coal. This project includes studies about Colombian coal combustion and its kinetic behavior. The coal was characterized and classified by particle size,and origin. In this research project, the physical and chemical properties of coal that affect its applicability in different kinds of technological processes have been studied as well as the characteristics that could be related to pollutant generation. The study considers the following issues: the types and level of criteria pollutant precursor compounds such as sulfur and nitrogen in coal, the influence of particle size and porosity in the generation of pollutant species, the participation of pollutant species in the combustion process, and basic properties such as heat capacity, and heat effects related to the conversion of coal during heating test. Coal from Antioquia, Valle del Cauca and Cundinamarca Regions were used. These coals are used domestically by the industrial and power sector. Particle sizes of 4, 2.5 and 1 cm were used from each one of these coals. The combustion tests were done in a fixed bed pilot furnace. The amount of air used was controlled during the experiment. In addition, air and gas flow, concentration and temperatures were registered. This paper presents a description of: characteristics of each test, composition of generated gases, and the influence of the particle size and coal origin in the pollutant emissions, also includes the results of test done in different samples took along each test.

  15. [Coal fineness effect on primary particulate matter features during pulverized coal combustion].

    PubMed

    Lü, Jian-yi; Li, Ding-kai

    2007-09-01

    Three kinds of coal differed from fineness were burned in a laboratory-scale drop tube furnace for combustion test, and an 8-stage Andersen particle impactor was employed for sampling the primary particulate matter (PM), in order to study coal fineness effect on primary PM features during pulverized coal combustion. It has been shown that the finer the coal was, the finer the PM produced. PM, emission amount augmented with coal fineness decreased, and the amount of PM10 increased from 13 mg/g to 21 mg/g respectively generated by coarse coal and fine coal. The amount of PM2.5 increased from 2 mg/g to 8 mg/g at the same condition. Constituents and content in bulk ash varied little after three different fineness coal combustion, while the appearance of grading PM differed visibly. The value of R(EE) increased while the coal fineness deceased. The volatility of trace elements which were investigated was Pb > Cr > Zn > Cu > Ni in turn. The concentration of poisonous trace elements was higher which generated from fine coal combustion. The volatilization capacity was influenced little by coal fineness, but the volatilization extent was influenced differently by coal fineness. Fine coal combustion affects worse environment than coarse coal does. PMID:17990536

  16. Coal Liquefaction Processes.

    ERIC Educational Resources Information Center

    Yen, T. F.

    1979-01-01

    Described is a graduate level engineering course offered at the University of Southern California on coal liquefaction processes. Lecture topics and course requirements are discussed. A 64-item bibliography of papers used in place of a textbook is included. (BT)

  17. Coal liquefaction process

    DOEpatents

    Karr, Jr., Clarence

    1977-04-19

    An improved coal liquefaction process is provided which enables conversion of a coal-oil slurry to a synthetic crude refinable to produce larger yields of gasoline and diesel oil. The process is characterized by a two-step operation applied to the slurry prior to catalytic desulfurization and hydrogenation in which the slurry undergoes partial hydrogenation to crack and hydrogenate asphaltenes and the partially hydrogenated slurry is filtered to remove minerals prior to subsequent catalytic hydrogenation.

  18. Coal liquefaction process

    DOEpatents

    Skinner, Ronald W.; Tao, John C.; Znaimer, Samuel

    1985-01-01

    This invention relates to an improved process for the production of liquid carbonaceous fuels and solvents from carbonaceous solid fuels, especially coal. The claimed improved process includes the hydrocracking of the light SRC mixed with a suitable hydrocracker solvent. The recycle of the resulting hydrocracked product, after separation and distillation, is used to produce a solvent for the hydrocracking of the light solvent refined coal.

  19. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 6, July 1990--September 1990

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1990-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a three-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are being run at the cleaning facility in Homer City, Pennsylvania, to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CVVT) or a dry microfine pulverized coal (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. Subcontractors to CE to perform parts of the test work are the Massachusetts Institute of Technology (MIT), Physical Science, Inc. Technology Company (PSIT) and the University of North Dakota Energy and Environmental Research Center (UNDEERC). Twenty fuels will be characterized during the three-year base program: three feed coals, fifteen BCFS, and two conventionally cleaned coals for full-scale tests. Approximately, nine BCFs will be in dry microfine coal (DMPC) form, and six BCFs will be in coal-water fuel (CWF) form. Additional BCFs would be characterized during optional project supplements.

  20. Thermally induced structural changes in coal combustion

    SciTech Connect

    Flagan, R.C.; Gavalas, G.R.

    1992-01-01

    The effects of the temperature-time history during coal devolitization and oxidation on the physical properties and the reactivity of resulting char were studied experimentally for temperatures and residence times typical of pulverized combustion. Experiments were also carried out at somewhat lower temperatures and correspondingly longer residence times. An electrically heated laminar flow reactor was used to generate char and measure the rates of oxidation at gas temperatures about 1600K. Partially oxidized chars were extracted and characterized by gas adsorption and mercury porosimetry, optical and scanning electron microscopy, and oxidation in a thermogravimetric analysis system (TGA). A different series of experiments was conducted using a quadrople electrodynamic balance. Single particles were suspended electrodynamically and heated by an infrared laser in an inert or oxygen-containing atmosphere. During the laser heating, measurements were taken of particle mass, size/shape, and temperature.

  1. CONTROL OF TRACE METAL EMISSIONS DURING COAL COMBUSTION

    SciTech Connect

    THOMAS C. HO

    1998-02-18

    Emissions of toxic trace metals in the form of metal fumes or submicron particulates from a coal-fired combustion source have received greater environmental and regulatory concern over the past years. Current practice of controlling these emissions is to collect them at the cold-end of the process by air-pollution control devices (APCDs) such as electrostatic precipitators and baghouses. However, trace metal fumes may not always be effectively collected by these devices because the formed fumes are extremely small. The proposed research is to explore the opportunities for improved control of toxic trace metal emissions, alternatively, at the hot-end of the coal combustion process, i.e., in the combustion chamber. The technology proposed is to prevent the metal fumes from forming during the process, which would effectively eliminate the metal emission problems. Specifically, the technology is to employ suitable sorbents to (1) reduce the amount of metal volatilization during combustion and (2) capture volatilized metal vapors. The objectives of the project are to demonstrate the technology and to characterize the metal capture process during coal combustion in a fluidized bed combustor. This final technical report details the work performed, the conclusions obtained, and the accomplishments achieved over the project performance period from July 1, 1994 through December 31, 1997. Specifically, this report consists of the following five chapters: Chapter 1. Executive Summary; Chapter 2. Metal Capture by Various Sorbents; Chapter 3. Simultaneous Metal and Sulfur Capture; Chapter 4. Sorption and Desorption of Mercury on Sorbents; and Chapter 5. Project Conclusions. In summary, the metals involved in the project were arsenic, cadmium, chromium, lead, mercury and selenium and the sorbents tested included bauxite, zeolite and calcined limestone. The three sorbents have been found to have various degree of metal capture capability on arsenic, cadmium, chromium and lead

  2. Investigation of the behavior of mercury compounds in coal combustion products

    SciTech Connect

    G.Ya. Gerasimov

    2005-07-15

    The main mechanisms of transformation of mercury compounds in coal combustion products in the region of high temperatures have been analyzed. A kinetic model of the process of gas-phase oxidation of metal mercury vapors is proposed. The features of the behavior of the investigated compounds in systems of cleaning combustion products from harmful impurities have been considered.

  3. Enhancement of pulverized coal combustion by plasma technology

    SciTech Connect

    Gorokhovski, M.A.; Jankoski, Z.; Lockwood, F.C.; Karpenko, E.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-07-01

    Plasma-assisted pulverized coal combustion is a promising technology for thermal power plants (TPP). This article reports one- and three- dimensional numerical simulations, as well as laboratory and industrial measurements of coal combustion using a plasma-fuel system (PFS). The chemical kinetic and fluid mechanics involved in this technology are analysed. The results show that a PFS, can be used to promote early ignition and enhanced stabilization of a pulverized coal flame. It is shown that this technology, in addition to enhancing the combustion efficiency of the flame, reduces harmful emissions from power coals of all ranks (brown, bituminous, anthracite and their mixtures). Data summarising the experience of 27 pulverized coal boilers in 16 thermal power plants in several countries (Russia, Kazakhstan, Korea, Ukraine, Slovakia, Mongolia and China), embracing steam productivities from 75 to 670 tons per hour (TPH), are presented. Finally, the practical computation of the characteristics of the PFS, as function of coal properties, is discussed.

  4. Modeling of pulverized coal combustion in cement rotary kiln

    SciTech Connect

    Shijie Wang; Jidong Lu; Weijie Li; Jie Li; Zhijuan Hu

    2006-12-15

    In this paper, based on analysis of the chemical and physical processes of clinker formation, a heat flux function was introduced to take account of the thermal effect of clinker formation. Combining the models of gas-solid flow, heat and mass transfer, and pulverized coal combustion, a set of mathematical models for a full-scale cement rotary kiln were established. In terms of commercial CFD code (FLUENT), the distributions of gas velocity, gas temperature, and gas components in a cement rotary kiln were obtained by numerical simulation of a 3000 t/d rotary kiln with a four-channel burner. The predicted results indicated that the improved model accounts for the thermal enthalpy of the clinker formation process and can give more insight (such as fluid flow, temperature, etc,) from within the cement rotary kiln, which is a benefit to better understanding of combustion behavior and an improvement of burner and rotary kiln technology. 25 refs., 12 figs., 5 tabs.

  5. Coal liquefaction process

    DOEpatents

    Wright, C.H.

    1986-02-11

    A process is described for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range. 1 fig.

  6. Coal liquefaction process

    DOEpatents

    Wright, Charles H.

    1986-01-01

    A process for the liquefaction of coal wherein raw feed coal is dissolved in recycle solvent with a slurry containing recycle coal minerals in the presence of added hydrogen at elevated temperature and pressure. The highest boiling distillable dissolved liquid fraction is obtained from a vacuum distillation zone and is entirely recycled to extinction. Lower boiling distillable dissolved liquid is removed in vapor phase from the dissolver zone and passed without purification and essentially without reduction in pressure to a catalytic hydrogenation zone where it is converted to an essentially colorless liquid product boiling in the transportation fuel range.

  7. HIGH PRESSURE COAL COMBUSTION KINETICS PROJECT

    SciTech Connect

    Chris Guenther; Bill Rogers

    2001-09-15

    The HPCCK project was initiated with a kickoff meeting held on June 12, 2001 in Morgantown, WV, which was attended by all project participants. SRI's existing g-RCFR reactor was reconfigured to a SRT-RCFR geometry (Task 1.1). This new design is suitable for performing the NBFZ experiments of Task 1.2. It was decided that the SRT-RCFR apparatus could be modified and used for the HPBO experiments. The purchase, assembly, and testing of required instrumentation and hardware is nearly complete (Task 1.1 and 1.2). Initial samples of PBR coal have been shipped from FWC to SRI (Task 1.1). The ECT device for coal flow measurements used at FWC will not be used in the SRI apparatus and a screw type feeder has been suggested instead (Task 5.1). NEA has completed a upgrade of an existing Fluent simulator for SRI's RCFR to a version that is suitable for interpreting results from tests in the NBFZ configuration (Task 1.3) this upgrade includes finite-rate submodels for devolatilization, secondary volatiles pyrolysis, volatiles combustion, and char oxidation. Plans for an enhanced version of CBK have been discussed and development of this enhanced version has begun (Task 2.5). A developmental framework for implementing pressure and oxygen effects on ash formation in an ash formation model (Task 3.3) has begun.

  8. Combustion of volatile matter during the initial stages of coal combustion

    SciTech Connect

    Marlow, D.; Niksa, S.; Kruger, C.H.

    1990-08-01

    Both the secondary pyrolysis and combustion of the volatiles from a bituminous coal will be studied. Devolatilization and secondary pyrolysis experiments will be conducted in a novel flow reactor in which secondary pyrolysis of the volatiles occurs after devolatilization is complete. This allows unambiguous measurements of the yields from both processes. Measurements will be made for reactor temperatures from 1500 to 1700 K, and a nominal residence time of 200 msec. These conditions are typical of coal combustion. Yields of tar, soot, H{sub 2}, CO, CH{sub 4}, and C{sub 2} and C{sub 3} hydrocarbons will be determined as a function of reactor temperature. The yields will be reported as a function of the temperature of the reactor. The instrumentation for temperature measurements will be developed during future studies. Combustion studies will be conducted in a constant volume bomb, which will be designed and constructed for this study. Tar and soot will be removed before introducing the volatiles to the bomb, so that only the combustion of the light gas volatiles will be considered. The burning velocities of light gas volatiles will be determined both as functions of mixture stoichiometry and the temperature at which the volatiles are pyrolysed. 90 refs., 70 figs., 13 tabs.

  9. Influence of combustion conditions and coal properties on physical properties of fly ash generated from pulverized coal combustion

    SciTech Connect

    Hiromi Shirai; Hirofumi Tsuji; Michitaka Ikeda; Toshinobu Kotsuji

    2009-07-15

    To develop combustion technology for upgrading the quality of fly ash, the influences of the coal properties, such as the size of pulverized coal particles and the two-stage combustion ratio during the combustion, on the fly ash properties were investigated using our test furnace. The particle size, density, specific surface area (obtained by the Blaine method), and shape of fly ash particles of seven types of coal were measured. It was confirmed that the size of pulverized coal particles affects the size of the ash particles. Regarding the coal properties, the fuel ratio affected the ash particle size distribution. The density and shape of the ash particles strongly depended on their ash size. Our results indicated that the shape of the ash particles and the concentration of unburned carbon affected the specific surface area. The influence of the two-stage combustion ratio was limited. 8 refs., 13 figs., 3 tabs.

  10. Coal Liquefaction desulfurization process

    DOEpatents

    Givens, Edwin N.

    1983-01-01

    In a solvent refined coal liquefaction process, more effective desulfurization of the high boiling point components is effected by first stripping the solvent-coal reacted slurry of lower boiling point components, particularly including hydrogen sulfide and low molecular weight sulfur compounds, and then reacting the slurry with a solid sulfur getter material, such as iron. The sulfur getter compound, with reacted sulfur included, is then removed with other solids in the slurry.

  11. An Integrated Model of Coal/Coke Combustion in a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Shen, Y. S.; Guo, B. Y.; Yu, A. B.; Austin, P.; Zulli, P.

    2010-03-01

    A three-dimensional integrated mathematical model of the combustion of pulverized coal and coke is developed. The model is applied to the region of lance-blowpipe-tuyere-raceway-coke bed to simulate the operation of pulverized coal injection in an ironmaking blast furnace. The model integrates two parts: pulverized coal combustion model in the blowpipe-tuyere-raceway-coke bed and the coke combustion model in the coke bed. The model is validated against the measurements in terms of coal burnout and gas composition, respectively. The comprehensive in-furnace phenomena are simulated in the raceway and coke bed, in terms of flow, temperature, gas composition, and coal burning characteristics. In addition, underlying mechanisms for the in-furnace phenomena are analyzed. The model provides a cost-effective tool for understanding and optimizing the in-furnace flow-thermo-chemical characteristics of the PCI process in full-scale blast furnaces.

  12. USGS TOXIC SUBSTANCES FROM COAL COMBUSTION -- FORMS OF OCCURRENCE ANALYSIS

    SciTech Connect

    Allan Kolker; Stanley J. Mroczkowski; Curtis A. Palmer; Robert B. Finkelman

    1999-04-01

    Detailed information on trace-element modes of occurrence in coal is essential to understanding and predicting trace-element transformations taking place during coal combustion. The USGS has developed quantitative and semi-quantitative methods for determining the mode of occurrence of trace elements in coal. This information is needed to generate predictive models for trace-element behavior, the ultimate goal of DOE contract DE-AC22-95PC95101 ``Toxic Substances From Coal Combustion--A Comprehensive Assessment'' awarded to PSI, Inc. USGS activities in support of this contract have a direct bearing on the predictive equations being developed as the primary product of the PSI program.

  13. Carbon dioxide from coal combustion: Variation with rank of US coal

    USGS Publications Warehouse

    Quick, J.C.; Glick, D.C.

    2000-01-01

    Carbon dioxide from combustion of US coal systematically varies with ASTM rank indices, allowing the amount of CO2 produced per net unit of energy to be predicted for individual coals. No single predictive equation is applicable to all coals. Accordingly, we provide one equation for coals above high volatile bituminous rank and another for lower rank coals. When applied to public data for commercial coals from western US mines these equations show a 15% variation of kg CO2 (net GJ)-1. This range of variation suggests reduction of US CO2 emissions is possible by prudent selection of coal for combustion. Maceral and mineral content are shown to slightly affect CO2 emissions from US coal. We also suggest that CO2 emissions increased between 6 and 8% in instances where Midwestern US power plants stopped burning local, high-sulfur bituminous coal and started burning low-sulfur, subbituminous C rank coal from the western US.

  14. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 12, January--March 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1992-08-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed editing of the fifth quarterly report and sent it to the publishing office; and prepared two technical papers for conferences.

  15. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 14, July--September 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-02-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; published two technical papers at conferences; and prepared for upcoming tests of new BCFs being produced.

  16. Economic realities of coal combustion by-product utilization

    SciTech Connect

    Colmar, J.A.

    1997-09-01

    The purpose of this paper is to highlight the economic issues associated with coal combustion by-product (CCB) utilization and to discuss both technical and cost considerations of commercialization. Handling, processing, and distribution aspects as well as geographic location and competing materials will affect utilization. Several case studies including fly ash in rick, FGD gypsum vs. mined gypsum, and bottom ash vs. lightweight aggregate are presented detailing these issues. Understanding these factors will provide insight to evaluating barriers for CCB utilization which is the first step toward high volume CCB utilization.

  17. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, George; Gokhale, Ashok J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste, and method for producing the same, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces.

  18. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    SciTech Connect

    Burnet, G.; Gokhale, A.J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste and method for producing the same are disclosed, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces. 3 figs.

  19. Catalytic Unmixed Combustion of Coal with Zero Pollution

    SciTech Connect

    George Rizeq; Parag Kulkarni; Raul Subia; Wei Wei

    2005-12-01

    GE Global Research is developing an innovative energy-based technology for coal combustion with high efficiency and near-zero pollution. This Unmixed Combustion of coal (UMC-Coal) technology simultaneously converts coal, steam and air into two separate streams of high pressure CO{sub 2}-rich gas for sequestration, and high-temperature, high-pressure vitiated air for producing electricity in gas turbine expanders. The UMC process utilizes an oxygen transfer material (OTM) and eliminates the need for an air separation unit (ASU) and a CO{sub 2} separation unit as compared to conventional gasification based processes. This is the final report for the two-year DOE-funded program (DE-FC26-03NT41842) on this technology that ended in September 30, 2005. The UMC technology development program encompassed lab- and pilot-scale studies to demonstrate the UMC concept. The chemical feasibility of the individual UMC steps was established via lab-scale testing. A pilot plant, designed in a related DOE funded program (DE-FC26-00FT40974), was reconstructed and operated to demonstrate the chemistry of UMC process in a pilot-scale system. The risks associated with this promising technology including cost, lifetime and durability OTM and the impact of contaminants on turbine performance are currently being addressed in detail in a related ongoing DOE funded program (DE-FC26-00FT40974, Phase II). Results obtained to date suggest that this technology has the potential to economically meet future efficiency and environmental performance goals.

  20. Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion

    SciTech Connect

    Andrew Lucero

    2005-04-01

    Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

  1. Symposium (International) on Combustion, 18th, 1980

    SciTech Connect

    Anon

    1980-08-01

    This conference proceedings contains 196 papers. 181 papers are indexed separately. Topics covered include: combustion generated pollution; propellant combustion; fluidized bed combustion; combustion of droplets and spray; premixed flame studies; fire studies; flame stabilization; coal flammability; chemical kinetics; turbulent combustion; soot; coal combustion; modeling of combustion processes; combustion diagnostics; detonations and explosions; ignition; internal combustion engines; combustion studies; and furnaces.

  2. Measurement of spray combustion processes

    NASA Technical Reports Server (NTRS)

    Peters, C. E.; Arman, E. F.; Hornkohl, J. O.; Farmer, W. M.

    1984-01-01

    A free jet configuration was chosen for measuring noncombusting spray fields and hydrocarbon-air spray flames in an effort to develop computational models of the dynamic interaction between droplets and the gas phase and to verify and refine numerical models of the entire spray combustion process. The development of a spray combustion facility is described including techniques for laser measurements in spray combustion environments and methods for data acquisition, processing, displaying, and interpretation.

  3. Combustion characteristics of Malaysian oil palm biomass, sub-bituminous coal and their respective blends via thermogravimetric analysis (TGA).

    PubMed

    Idris, Siti Shawalliah; Rahman, Norazah Abd; Ismail, Khudzir

    2012-11-01

    The combustion characteristics of Malaysia oil palm biomass (palm kernel shell (PKS), palm mesocarp fibre (PMF) and empty fruit bunches (EFB)), sub-bituminous coal (Mukah Balingian) and coal/biomass blends via thermogravimetric analysis (TGA) were investigated. Six weight ratios of coal/biomass blends were prepared and oxidised under dynamic conditions from temperature 25 to 1100°C at four heating rates. The thermogravimetric analysis demonstrated that the EFB and PKS evolved additional peak besides drying, devolatilisation and char oxidation steps during combustion. Ignition and burn out temperatures of blends were improved in comparison to coal. No interactions were observed between the coal and biomass during combustion. The apparent activation energy during this process was evaluated using iso-conversional model free kinetics which resulted in highest activation energy during combustion of PKS followed by PMF, EFB and MB coal. Blending oil palm biomass with coal reduces the apparent activation energy value. PMID:22944493

  4. Combustion characterization of beneficiated coal-based fuels

    SciTech Connect

    Chow, O.K.; Levasseur, A.A.

    1995-11-01

    The Pittsburgh Energy Technology Center (PETC) of the U.S. Department of Energy is sponsoring the development of advanced coal-cleaning technologies aimed at expanding the use of the nation`s vast coal reserves in an environmentally and economically acceptable manner. Because of the lack of practical experience with deeply beneficiated coal-based fuels, PETC has contracted Combustion Engineering, Inc. to perform a multi-year project on `Combustion Characterization of Beneficiated Coal-Based Fuels.` The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of Beneficiated Coal-Based Fuels (BCs) influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs.

  5. Coal liquefaction process

    SciTech Connect

    Minami, R.; Hosoi, T.; Kanou, T.; Okamura, S.; Sunami, Y.

    1984-03-20

    A coal liquefaction process and apparatus therefor are disclosed. According to this invention, a finely divided coal slurry and a solvent are contacted with molecular hydrogen in the presence of a catalyst, the slurry is separated into a gaseous component, a liquid component and a solid residue, the solid residue (which is the liquefaction residue) is then supplied to a molten metal bath together with oxygen gas to generate a gas entraining fine powdery solids, and the thus recovered fine powdery solids are returned to the liquefaction process as a catalyst.

  6. Fluidized bed combustion of low-grade coal and wastes: Research and development

    SciTech Connect

    Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Vinogradov, L.M.; Dobkin, S.M.; Telegin, E.M.

    1994-12-31

    Experimental studies were carried out to investigate devolatilization of fuel as single spherical particles of wood, hydrolytic lignin, leather sewage sludge and Belarussian brown coals in a fluidized bed of sand. It is found that the devolatilization process depends on moisture and ash contents in fuel and on the external heat and mass transfer rate. The char combustion occurs largely in the intermediate region. Kinetic parameters of the devolatilization and char combustion are obtained. A low-capacity fluidized bed boiler suitable for combustion of coal and different wastes is described.

  7. Combustion and fuel characterization of coal-water fuels

    SciTech Connect

    Chow, O.K.; Gralton, G.W.; Lachowicz, Y.V.; Laflesh, R.C.; Levasseur, A.A.; Liljedahl, G.N.

    1989-02-01

    This five-year research project was established to provide sufficient data on coal-water fuel (CWF) chemical, physical, and combustion properties to assess the potential for commercial firing in furnaces designed for gas or oil firing. Extensive laboratory testing was performed at bench-scale, pilot-scale (4 {times} 10{sup 6}Btu/hr) and commercial-scale (25 {times} 10{sup 6} to 50 {times} 10{sup 6}Btu/hr) on a cross-section of CWFs. Fuel performance characteristics were assessed with respect to coal properties, level of coal beneficiation, and slurry formulation. The performance of four generic burner designs was also assessed. Boiler performance design models were applied to analyze the impacts associated with conversion of seven different generic unit designs to CWF firing. Equipment modifications, operating limitations, and retrofit costs were determined for each design when utilizing several CWFs. Unit performance analyses showed significantly better load capacity for utility and industrial boilers as the CWF feed coal ash content is reduced to 5% or 2.6%. In general, utility units had more attractive capacity limits and retrofit costs than the industrial boilers and process heaters studied. Economic analyses indicated that conversion to CWF firing generally becomes feasible when differential fuel costs are above $1.00/10{sup 6}Btu. 60 figs., 24 tabs.

  8. AIR EMISSIONS FROM COMBUSTION OF SOLVENT REFINED COAL

    EPA Science Inventory

    The report gives details of a Solvent Refined Coal (SRC) combustion test at Georgia Power Company's Plant Mitchell, March, May, and June 1977. Flue gas samples were collected for modified EPA Level 1 analysis; analytical results are reported. Air emissions from the combustion of ...

  9. ANALYSIS FOR RADIONUCLIDES IN SRC AND COAL COMBUSTION SAMPLES

    EPA Science Inventory

    The report deals with the determination of the levels of uranium, thorium, and their daughter products in coal, SRC, coal flyash, and SRC flyash samples taken from Georgia Power Company's Plant Mitchell during the May and June 1977 combustion tests to compare the environmental em...

  10. CaO interaction in the staged combustion of coal

    SciTech Connect

    Levy, A.; Merryman, E.L.; Rising, B.W.

    1983-12-19

    The LIMB (limestone injection multi-stage burner) process offers special potential for reducing NO/sub x/ and SO/sub x/ by at least 50 percent in coal combustion. This is to be accomplished by adding limestone with fuel and/or air in a low NO/sub x/ burner. This program has been directed to defining the chemistry and kinetics necessary to optimize sulfur capture in LIMB combustion. More specifically, this program has attempted to clarify the role of calcium sulfide in LIMB chemistry. When limestone is added in a staged burner, there is a strong possibility that under certain circumstances CaS is produced in the reducing (fuel-rich) zone of the burner. Since CaS is more stable than CaSO/sub 4/, this affords the opportunity to (1) operate the burner at a higher temperature, 2200 to 2500 F, (2) pass the CaS rapidly through the high temperature zone (before dissociation), and (3) complete the combustion in a lean (air-rich) region where the sulfur is finally retained in CaSO/sub 4/. For these reasons this program has concentrated on the high temperature chemistry and kinetics of CaS. To achieve the program objective, the program was divided into three tasks. These involved (1) a study of CaS formation, (2) a brief examination of CaS oxidation, and (3) a laboratory examination of the combustion of coal in the presence of CaO under first stage, fuel-rich conditions. In the most general sense, the study has shown that the formation of CaS in the reducing zones of the burner may be restricted by competing kinetics and thermodynamics. The addition of lime in LIMB will require special care to optimize the ability to capture sulfur. 36 references, 44 figures, 10 tables.

  11. Application of Fourier-transform infrared (FT-ir) spectroscopy to in-situ studies of coal combustion

    SciTech Connect

    Ottesen, D K; Thorne, L R

    1982-04-01

    The feasibility of using Fourier-transform infrared (FT-ir) spectroscopy for in situ measurement of gas phase species concentrations and temperature during coal combustion is examined. This technique is evaluated in terms of its potential ability to monitor several important chemical and physical processes which occur in pulverized coal combustion. FT-ir absorption measurements of highly sooting, gaseous hydrocarbon/air flames are presented to demonstrate the fundamental usefulness of the technique for in situ detection of gas phase temperatures and species concentrations in high temperature combustion environments containing coal, char, mineral matter and soot particles. Preliminary results for coal/gaseous fuel/air flames are given.

  12. Transformations of inorganic coal constituents in combustion systems

    SciTech Connect

    Boni, A.A.; Helble, J.J.; Srinivasachar, S.; Wilemski, G. ); Sarofim, A.F.; Beer, J.M. ); Peterson, T.W.; Wendt, J.O.L. ); Huffman, G.P.; Huggins, F.E. )

    1990-11-01

    Objectives of this project are: (1) define the partitioning of inorganic constituents associated with raw coal particles among products (including vapors, aerosols, and residual char/ash particles) formed under conditions representative of pulverized coal flames as a function of the specific (intrinsic and extrinsic) characteristics of the raw coal and the environment in which the transformations occur; and (2) characterize the resultant spectrum of products in detail; elucidate and quantify the fundamental processes by which transformations of the inorganic constituents occur; and develop, based on the information required in a. and b. above, a tractable process'' model capable of predicting the significant features of the transformation process, most importantly, the nature and distribution of products. The work discussed highlights recent accomplishments in modeling synthetic char particle combustion times and temperatures with allowance for oxygen dissociation in the char boundary layer; in developing a continuum model for residual ash information and char fragmentation, permitting a more detailed time-resolved study of ash coalescence within a burning char particle; and in continuing development of the engineering model for ash particle formation. 40 refs., 25 figs., 10 tabs.

  13. Understanding the behavior of Australian black coals in pressurized fluidized bed combustion

    SciTech Connect

    Stubington, J.F.; Wang, A.L.T.; Cui, Y.

    1999-07-01

    Ultimately, this study aims to predict the coal combustion efficiency in an industrial pressurized fluidized bed combustor (PFBC) for Australian black coals. This combustion efficiency depends predominantly upon the rate of elutriation of fine carbon particles, which is proportional to bed carbon loading in atmospheric experiments. The bed carbon loading is, in turn, dependent upon the rate of combustion of char particles within the PFBC. A novel batch-fed reactor has been designed, constructed and commissioned to enable separation and study of the mechanisms of coal devolatilization, char combustion and fine carbon particle elutriation in a PFBC and extraction of coal-specific parameters to describe these processes. The attrition and char combustion rates can only be determined experimentally and it is essential to match the environment around each coal particle, so that the results may be translated to the industrial scale. Therefore, the rig was designed for identical conditions of pressure, temperature, particle size and fluidizing velocity within the bed to those used industrially. The exhaust gas is analyzed continuously for oxygen, carbon dioxide, carbon monoxide and hydrocarbons as a function of time after coal injection, allowing separation and identification of the devolatilization and char combustion stages as well as measurement of the combustion rates. The elutriated carbon particles undergo minimal freeboard combustion and are collected in a cyclone and an in-line filter over any period of time during the experiment, for subsequent analysis. The sand bed containing the rig for collection and characterization of the partially burnt char particles. The rig is mostly computer-controlled and the design was subjected to a hazards analysis before construction. Results from the rig will be used in a mathematical model to predict the performance of the coals in industrial-scale PFBC.

  14. Catalytic coal liquefaction process

    DOEpatents

    Garg, Diwakar; Sunder, Swaminathan

    1986-01-01

    An improved process for catalytic solvent refining or hydroliquefaction of non-anthracitic coal at elevated temperatures under hydrogen pressure in a solvent comprises using as catalyst a mixture of a 1,2- or 1,4-quinone and an alkaline compound, selected from ammonium, alkali metal, and alkaline earth metal oxides, hydroxides or salts of weak acids.

  15. Catalytic coal hydroliquefaction process

    DOEpatents

    Garg, Diwakar

    1984-01-01

    A process is described for the liquefaction of coal in a hydrogen donor solvent in the presence of hydrogen and a co-catalyst combination of iron and a Group VI or Group VIII non-ferrous metal or compounds of the catalysts.

  16. Catalytic coal liquefaction process

    DOEpatents

    Garg, D.; Sunder, S.

    1986-12-02

    An improved process for catalytic solvent refining or hydroliquefaction of non-anthracitic coal at elevated temperatures under hydrogen pressure in a solvent comprises using as catalyst a mixture of a 1,2- or 1,4-quinone and an alkaline compound, selected from ammonium, alkali metal, and alkaline earth metal oxides, hydroxides or salts of weak acids. 1 fig.

  17. NOx EMISSIONS PRODUCED WITH COMBUSTION OF POWDER RIVER BASIN COAL IN A UTILITY BOILER

    SciTech Connect

    John S. Nordin; Norman W. Merriam

    1997-04-01

    The objective of this report is to estimate the NOx emissions produced when Powder River Basin (PRB) coal is combusted in a utility boiler. The Clean Air Act regulations specify NOx limits of 0.45 lb/mm Btu (Phase I) and 0.40 lb/mm Btu (Phase II) for tangentially fired boilers, and 0.50 lb/mm 13tu (Phase II) and 0.46 lb/mm Btu (Phase II) for dry-bottom wall-fired boilers. The Clean Air Act regulations also specify other limits for other boiler types. Compliance for Phase I has been in effect since January 1, 1996. Compliance for Phase II goes into effect on January 1, 2000. Emission limits are expressed as equivalent NO{sub 2} even though NO (and sometimes N{sub 2}O) is the NOx species emitted during combustion. Regulatory agencies usually set even lower NOx emission limits in ozone nonattainment areas. In preparing this report, Western Research Institute (WRI) used published test results from utilities burning various coals, including PRB coal, using state-of-the art control technology for minimizing NOx emissions. Many utilities can meet Clean Air Act NOx emission limits using a combination of tight combustion control and low-NOx burners and by keeping furnaces clean (i.e., no slag buildup). In meeting these limits, some utilities also report problems such as increased carbon in their fly ash and excessive furnace tube corrosion. This report discusses utility experience. The theory of NOx emission formation during coal combustion as related to coal structure and how the coal is combusted is also discussed. From this understanding, projections are made for NOx emissions when processed PRB coal is combusted in a test similar to that done with other coals. As will be shown, there are a lot of conditions for achieving low NOx emissions, such as tight combustion control and frequent waterlancing of the furnace to avoid buildup of deposits.

  18. Remediation of abandoned mines using coal combustion by-products

    SciTech Connect

    Bulusu, S.; Aydilek, A.H.; Petzrick, P.; Guynn, R.

    2005-08-01

    Acid mine drainage (AMD) is a phenomenon that occurs when pyrite that is present in abandoned coal mines comes in contact with oxygen and water, which results in the formation of sulfuric acid and iron hydroxide. Grouting of an abandoned mine with alkaline materials provides a permanent reduction in acid production. This study investigates the success of coal combustion by-product (CCB)-based grout mixtures in reducing AMD. The laboratory phase included testing of grouts with different proportions of Class F fly ash, flue gas desulfurization by-product, fluidized bed combustion by-product, and quicklime, for slump, modified flow, bleed, and strength. Then the selected optimal grout mixture was injected into the Frazee mine, located in Western Maryland. Pre- and post-injection water quality data were collected to assess the long-term success of the grouting operation by analyzing mine water, surface water, and groundwater. Overall, the results indicated that CCB-based grouts can control the acid mine drainage. However, the mechanical properties of the grout are highly critical for the construction phase, and long-term monitoring is essential for evaluating the effectiveness of the grouting process.

  19. Combustion and fuel characterization of coal-water fuels

    SciTech Connect

    Beal, H.R.; Gralton, G.W.; Gronauer, T.W.; Liljedahl, G.N.; Love, B.F.

    1987-06-01

    Activities conducted under this contract include studies on the combustion and fireside behavior of numerous coal-water fuels (CWFs). The work has been broken down into the following areas: Task 1 -- Selection of Candidate Fuels; Task 2 -- Bench Scale Tests; Task 3 -- CWF Preparation and Supply; Task 4 -- Combustion Characterization; Task 5 -- Ash Deposition and Performance Testing; Task 6 -- Commercial Applications. This report covers Task 6, the study of commercial applications of CWFs as related to the technical and economic aspects of the conversion of existing boilers and heaters to CWF firing. This work involves the analysis of seven units of various sizes and configurations firing several selected CWFs. Three utility boilers, two industrial boilers, and two process heater designs are included. Each of the units was considered with four primary selected CWFs. A fifth fuel was considered for one of the utility units. A sixth fuel, a microfine grind CWF, was evaluated on two utility units and one industrial unit. The particular fuels were chosen with the objective of examining the effects of coal source, ash level, ash properties, and beneficiation on the CWF performance and economics of the seven units. 10 refs., 81 figs., 80 tabs.

  20. Coal liquefaction process

    DOEpatents

    Maa, Peter S.

    1978-01-01

    A process for liquefying a particulate coal feed to produce useful petroleum-like liquid products which comprises contacting; in a series of two or more coal liquefaction zones, or stages, graded with respect to temperature, an admixture of a polar compound; or compounds, a hydrogen donor solvent and particulate coal, the total effluent being passed in each instance from a low temperature zone, or stage to the next succeeding higher temperature zone, or stage, of the series. The temperature within the initial zone, or stage, of the series is maintained about 70.degree. F and 750.degree. F and the temperature within the final zone, or stage, is maintained between about 750.degree. F and 950.degree. F. The residence time within the first zone, or stage, ranges, generally, from about 20 to about 150 minutes and residence time within each of the remaining zones, or stages, of the series ranges, generally, from about 10 minutes to about 70 minutes. Further steps of the process include: separating the product from the liquefaction zone into fractions inclusive of a liquid solvent fraction; hydrotreating said liquid solvent fraction in a hydrogenation zone; and recycling the hydrogenated liquid solvent mixture to said coal liquefaction zones.

  1. Fluidized bed combustion of solid organic wastes and low-grade coals: Research and modeling

    SciTech Connect

    Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Stanchits, L.K.

    1995-12-31

    Experimental studies were carried out to investigate devolatilization and combustion of single spherical particles of wood, hydrolytic lignin from ethanol production, leather processing sewage sludge, and low-grade Belarusian brown coals in a fluidized bed of sand. A two-phase model of fluidized bed combustion of biowaste is proposed. The model takes into account combustion of both volatiles and char in the bed as well as in the freeboard. Experimentally obtained characteristics of devolatilization and char combustion are used as parameters of the model proposed.

  2. The mechanism controlling sticking ash separation and reentrainment in pulverized coal combustion products

    SciTech Connect

    Goldman, Y.; Greenberg, J.B.; Timnat, Y.M.

    1993-12-31

    One of the main areas of development and research in intensification of coal combustion involves burning of pulverized fuel. In this process the overall interaction surface between the reactants (oxygen and coal particles) is about two orders of magnitude bigger than in other methods (stokers, grates, fluidized beds, etc.); such systems of firing are suitable for a wide range of applications from power generation boilers to gas turbines. The ash formed during the combustion process has a strong influence on the combustion intensity and is particularly important for future applications to gas turbines, in a first stage for power generation and later for vehicle powerplants (trucks, ships, eventually airplanes). Improvement of combustion intensity in PF combustors can be attained by two basic techniques. The cyclone furnace is based on the use of tangential injection of air containing pulverized coal, so swirling motion of the combustion products is created in the combustion chamber, with intensive chemical reaction occurring in the boundary layers adjacent to the walls. Attempts were made to reduce NO{sub x} formation and to model mathematically the detailed flow and mixing processes in tangentially fired furnaces. The three-dimensional calculations supply valuable predictions concerning these processes but do not include combustion and heat transfer effects. However such effects can also be calculated. Recently Gillis and Smith evaluated a three-dimensional industrial furnace using a comprehensive code developed at Brigham Young University.

  3. Ignition and devolatilization of pulverized bituminous coal particles during oxygen/carbon dioxide coal combustion

    SciTech Connect

    Alejandro Molina; Christopher R. Shaddix

    2007-07-01

    Oxygen/carbon dioxide recycle coal combustion is actively being investigated because of its potential to facilitate CO{sub 2} sequestration and to achieve emission reductions. In the work reported here, the effect of enhanced oxygen levels and CO{sub 2} bath gas is independently analyzed for their influence on single-particle pulverized coal ignition of a U.S. eastern bituminous coal. The experiments show that the presence of CO{sub 2} and a lower O{sub 2} concentration increase the ignition delay time but have no measurable effect on the time required to complete volatile combustion, once initiated. For the ignition process observed in the experiments, the CO{sub 2} results are explained by its higher molar specific heat and the O{sub 2} results are explained by the effect of O{sub 2} concentration on the local mixture reactivity. Particle ignition and devolatilization properties in a mixture of 30% O{sub 2} in CO{sub 2} are very similar to those in air. 23 refs., 8 figs., 1 tab.

  4. Measurement and modeling of advanced coal conversion processes

    SciTech Connect

    Solomon, P.R.; Serio, M.A.; Hamblen, D.G. ); Smoot, L.D.; Brewster, B.S. )

    1991-01-01

    The objective of this study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines.

  5. Measurement and modeling of advanced coal conversion processes

    SciTech Connect

    Solomon, P.R.; Serio, M.A.; Hamblen, D.G. ); Smoot, L.D.; Brewster, B.S. )

    1991-09-25

    The objectives of this study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines. (VC)

  6. Combustion of black coal in the form of coal-water slurry in low-capacity boilers

    NASA Astrophysics Data System (ADS)

    Maltsev, L. I.; Kravchenko, I. V.; Lazarev, S. I.; Lapin, D. A.

    2014-07-01

    The present paper describes the examples of experimental and industrial implementation of technologies of flame-droplet combustion of the coal-water mixture in furnaces above a bed consisting of burning coal and in a swirling-type furnace chamber. For preparing coal-water fuel (CWF), Kuznetsk coals of G and D ranks, as well as tailings of coking coals, were used. The future prospect of both technologies of coal combustion has been shown from both economic and environmental standpoints.

  7. Treatment of chromic tannery wastes using coal ashes from fluidized bed combustion of coal

    SciTech Connect

    Bulewicz, E.M.; Kozak, A.; Kowalski, Z.

    1997-10-01

    A new method of treatment for chromic tannery wastes containing chrome and large amounts organic substances has been investigated. It has been found that the addition of certain types of coal ash from fluid bed combustion technologies, at a suitable temperature and pH, results in effective removal of Cr(III) compounds present in the wastes. The wastes could then be subjected to further processing in conventional biological treatment units. The method is very simple, cheap, and effective and could be used for chromic tannery wastes of different compositions.

  8. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 8, January--March 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1991-07-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the third quarter of 1991, the following technical progress was made: Calculated the kinetic characteristics of chars from the combustion of spherical oil agglomeration beneficiated products; continued drop tube devolatilization tests of the spherical oil agglomeration beneficiated products; continued analyses of the data and samples from the CE pilot-scale tests of nine fuels; and started writing a summary topical report to include all results on the nine fuels tested.

  9. Development and evaluation of coal/water mixture combustion technology. Final report

    SciTech Connect

    Scheffee, R.S.; Rossmeissl, N.P.; Skolnik, E.G.; McHale, E.T.

    1981-08-01

    The objective was to advance the technology for the preparation, storage, handling and combustion of highly-loaded coal/water mixtures. A systematic program to prepare and experimentally evaluate coal/water mixtures was conducted to develop mixtures which (1) burn efficiently using combustion chambers and burners designed for oil, (2) can be provided at a cost less than that of No. 6 oil, and (3) can be easily transported and stored. The program consisted of three principal tasks. The first was a literature survey relevant to coal/water mixture technology. The second involved slurry preparation and evaluation of rheological and stability properties, and processing techniques. The third consisted of combustion tests to characterize equipment and slurry parameters. The first task comprised a complete search of the literature, results of which are tabulated in Appendix A. Task 2 was involved with the evaluation of composition and process variables on slurry rheology and stability. Three bituminous coals, representing a range of values of volatile content, ash content, and hardness were used in the slurries. Task 3 was concerned with the combustion behavior of coal/water slurry. The studies involved first upgrading of an experimental furnace facility, which was used to burn slurry fuels, with emphasis on studying the effect on combustion of slurry properties such as viscosity and particle size, and the effect of equipment parameters such as secondary air preheat and atomization.

  10. REDUCTION OF NOx EMISSION FROM COAL COMBUSTION THROUGH OXYGEN ENRICHMENT

    SciTech Connect

    Western Research Institute

    2006-07-01

    BOC Process Gas Solutions and Western Research Institute (WRI) conducted a pilot-scale test program to evaluate the impact of oxygen enrichment on the emissions characteristics of pulverized coal. The combustion test facility (CTF) at WRI was used to assess the viability of the technique and determine the quantities of oxygen required for NOx reduction from coal fired boiler. In addition to the experimental work, a series of Computational Fluid Dynamics (CFD) simulations were made of the CTF under comparable conditions. A series of oxygen enrichment test was performed using the CTF. In these tests, oxygen was injected into one of the following streams: (1) the primary air (PA), (2) the secondary air (SA), and (3) the combined primary and secondary air. Emission data were collected from all tests, and compared with the corresponding data from the baseline cases. A key test parameter was the burner stoichiometry ratio. A series of CFD simulation models were devised to mimic the initial experiments in which secondary air was enriched with oxygen. The results from these models were compared against the experimental data. Experimental evidence indicated that oxygen enrichment does appear to be able to reduce NOx levels from coal combustion, especially when operated at low over fire air (OFA) levels. The reductions observed however are significantly smaller than that reported by others (7-8% vs. 25-50%), questioning the economic viability of the technique. This technique may find favor with fuels that are difficult to burn or stabilize at high OFA and produce excessive LOI. While CFD simulation appears to predict NO amounts in the correct order of magnitude and the correct trend with staging, it is sensitive to thermal conditions and an accurate thermal prediction is essential. Furthermore, without development, Fluent's fuel-NO model cannot account for a solution sensitive fuel-N distribution between volatiles and char and thus cannot predict the trends seen in the

  11. Air toxic emissions from the combustion of coal: Identifying and quantifying hazardous air pollutants from US coals

    SciTech Connect

    Szpunar, C.B.

    1992-09-01

    This report addresses the key air toxic emissions likely to emanate from continued and expanded use of domestic coal. It identifies and quantifies those trace elements specified in the US 1990 Clean Air Act Amendments, by tabulating selected characterization data on various source coals by region, state, and rank. On the basis of measurements by various researchers, this report also identifies those organic compounds likely to be derived from the coal combustion process (although their formation is highly dependent on specific boiler configurations and operating conditions).

  12. Process for hydrogenating coal and coal solvents

    DOEpatents

    Tarrer, Arthur R.; Shridharani, Ketan G.

    1983-01-01

    A novel process is described for the hydrogenation of coal by the hydrogenation of a solvent for the coal in which the hydrogenation of the coal solvent is conducted in the presence of a solvent hydrogenation catalyst of increased activity, wherein the hydrogenation catalyst is produced by reacting ferric oxide with hydrogen sulfide at a temperature range of 260.degree. C. to 315.degree. C. in an inert atmosphere to produce an iron sulfide hydrogenation catalyst for the solvent. Optimally, the reaction temperature is 275.degree. C. Alternately, the reaction can be conducted in a hydrogen atmosphere at 350.degree. C.

  13. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 9, April--June 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1991-08-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the second quarter of 1991, the following technical progress was made: completed drop tube furnace devolatilization tests of the spherical oil agglomeration beneficiated products; continued analyses of samples to determine devolatilization kinetics; continued analyses of the data and samples from the CE pilot-scale tests of nine fuels; completed writing a summary topical report including all results to date on he nine fuels tested; and presented three technical papers on the project results at the 16th International Conference on Coal & Slurry Technologies.

  14. Chemical analyses of coal, coal-associated rocks and coal combustion products collected for the National Coal Quality Inventory

    USGS Publications Warehouse

    Hatch, Joseph R.; Bullock, John H., Jr.; Finkelman, Robert B.

    2006-01-01

    In 1999, the USGS initiated the National Coal Quality Inventory (NaCQI) project to address a need for quality information on coals that will be mined during the next 20-30 years. At the time this project was initiated, the publicly available USGS coal quality data was based on samples primarily collected and analyzed between 1973 and 1985. The primary objective of NaCQI was to create a database containing comprehensive, accurate and accessible chemical information on the quality of mined and prepared United States coals and their combustion byproducts. This objective was to be accomplished through maintaining the existing publicly available coal quality database, expanding the database through the acquisition of new samples from priority areas, and analysis of the samples using updated coal analytical chemistry procedures. Priorities for sampling include those areas where future sources of compliance coal are federally owned. This project was a cooperative effort between the U.S. Geological Survey (USGS), State geological surveys, universities, coal burning utilities, and the coal mining industry. Funding support came from the Electric Power Research Institute (EPRI) and the U.S. Department of Energy (DOE).

  15. Mercury in coal and the impact of coal quality on mercury emissions from combustion systems

    USGS Publications Warehouse

    Kolker, A.; Senior, C.L.; Quick, J.C.

    2006-01-01

    The proportion of Hg in coal feedstock that is emitted by stack gases of utility power stations is a complex function of coal chemistry and properties, combustion conditions, and the positioning and type of air pollution control devices employed. Mercury in bituminous coal is found primarily within Fe-sulfides, whereas lower rank coal tends to have a greater proportion of organic-bound Hg. Preparation of bituminous coal to reduce S generally reduces input Hg relative to in-ground concentrations, but the amount of this reduction varies according to the fraction of Hg in sulfides and the efficiency of sulfide removal. The mode of occurrence of Hg in coal does not directly affect the speciation of Hg in the combustion flue gas. However, other constituents in the coal, notably Cl and S, and the combustion characteristics of the coal, influence the species of Hg that are formed in the flue gas and enter air pollution control devices. The formation of gaseous oxidized Hg or particulate-bound Hg occurs post-combustion; these forms of Hg can be in part captured in the air pollution control devices that exist on coal-fired boilers, without modification. For a given coal type, the capture efficiency of Hg by pollution control systems varies according to type of device and the conditions of its deployment. For bituminous coal, on average, more than 60% of Hg in flue gas is captured by fabric filter (FF) and flue-gas desulfurization (FGD) systems. Key variables affecting performance for Hg control include Cl and S content of the coal, the positioning (hot side vs. cold side) of the system, and the amount of unburned C in coal ash. Knowledge of coal quality parameters and their effect on the performance of air pollution control devices allows optimization of Hg capture co-benefit. ?? 2006 Elsevier Ltd. All rights reserved.

  16. The release of iron during coal combustion. Milestone report

    SciTech Connect

    Baxter, L.L.

    1995-06-01

    Iron plays an important role in the formation of both fly ash and deposits in many pulverized-coal-fired boilers. Several authors indicate that iron content is a significant indicator of the slagging propensity of a majority of US bituminous coals, in particular eastern bituminous coals. The pyritic iron content of these coals is shown to be a particularly relevant consideration. A series of investigations of iron release during combustion is reported for a suite of coals ranging in rank from lignite to low-volatile bituminous coal under combustion conditions ranging from oxidizing to inert. Experimental measurements are described in which, under selected conditions, major fractions of the iron in the coal are released within a 25 ms period immediately following coal devolatilization. Mechanistic interpretation of the data suggest that the iron is released as a consequence of oxygen attack on porous pyrrhotite particles. Experimental testing of the proposed mechanism reveals that the release is dependent on the presence of both pyrite in the raw coal and oxygen in the gas phase, that slow preoxidation (weathering) of the pyrite significantly inhibits the iron release, and that iron loss increases as oxygen penetration of the particle increases. Each observation is consistent with the postulated mechanism.

  17. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 16, January--March 1993

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-05-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the first quarter of 1993, the following technical progress was made: Reported results of drop tube furnace data analyses to determine devolatilization kinetics; reported the results from the re-analyzed pilot-scale ash deposits from the first nine feed coals and BCFs using a modified CCSEM technique; and prepared for upcoming tests of new BCFs being produced.

  18. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 13, April--June 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1992-09-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of unweathered Upper Freeport feed coal; published two technical papers at conferences; and prepared for upcoming tests of new BCFs being produced.

  19. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 15, October--December 1992

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1993-03-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. The technical approach used to develop the technical data includes: bench-scale fuel property, combustion, and ash deposition tests; pilot-scale combustion and ash effects tests; and full-scale combustion tests. During the third quarter of 1992, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; re-analyzed the samples from the pilot-scale ash deposition tests of the first nine feed coals and BCFs using a modified CCSEM technique; updated the topical summary report; and prepared for upcoming tests of new BCFs being produced.

  20. Isotopic signature of atmospheric phosphate emitted from coal combustion

    NASA Astrophysics Data System (ADS)

    Weinberger, Roi; Weiner, Tal; Angert, Alon

    2016-07-01

    Atmospheric deposition of phosphorus (P) serves as an important nutrient input for many terrestrial, marine and freshwater ecosystems, influencing their biogeochemistry and primary production. Fossil fuel combustion, principally coal, is estimated to be a major source of atmospheric-P in industrialized regions. In this research, we aim to find a distinct isotopic signature for fly coal ash, the by-product of coal combustion that is emitted to the atmosphere. This signature could be used to identify coal's contribution to atmospheric-P. For this aim, ten fly coal ash samples from different coal sources, collected by power station filters, were analyzed for P concentrations and stable oxygen isotopic composition (δ18OP). Two inorganic phosphate fractions were analyzed: HCl-extractable and resin-extractable (bioavailable P). High HCl-P concentrations of up to 3500 μg P/g ash were found with a distinct δ18OP range of 17.1-20.5‰. The resin-P concentrations were substantially lower (<8 μg/g) with a wider and significantly lower δ18OP range of 10.6-16.5‰. The ash samples were found to have HCl-P δ18OP higher in ∼0-∼9‰ relative to the source coal. Similar isotopic values were found for ash with the same coal source country, regardless of the power station. Despite the low bioavailable P concentrations, fly ash could still be an important atmospheric P source to the biosphere since these combustion products likely acidify in the atmosphere to become bioavailable. This is also supported by our finding that smaller particles, which are more indicative of the particles actually emitted to the atmosphere, are significantly P-richer. Natural dust sources' δ18OP overlap fly ash's range, complicating the assessment of coal's contribution. Nonetheless, our results provide a new tool for identification of fossil fuel combustion sources in local and global atmospheric P deposition.

  1. SPONCOM - a computer program for the prediction of the spontaneous combustion potential of an underground coal mine

    SciTech Connect

    Smith, A.C.; Rumancik, W.P.; Lazzara, C.P.

    1996-12-31

    The United States Bureau of Mines (USBM) developed SPONCOM to aid in the assessment of the spontaneous combustion risk of an underground mining operation. A prior knowledge of the spontaneous combustion risk of the coal and factors that increase that risk can be useful in the planning and development of proactive monitoring, ventilation, and prevention plans for the mining operation. Interactive data input screens prompt the user for information about the coal`s chemical and physical properties, the geologic and mining conditions encountered in the mining of the coal, and the mining practices employed. During the input process, {open_quote}expand{close_quote} screens provide the user with specific information on each input parameter. This information includes a description of the parameter and its effect on the overall spontaneous combustion risk. The program logic determines the coal`s relative spontaneous combustion potential, based on the coal`s proximate and ultimate analyses, and heating value. The program then evaluates the impact of the coal properties, geologic and mining conditions, and mining practices on the spontaneous combustion risk of the mining operation. The program output provides details on each factor that increases the risk of spontaneous combustion.

  2. Numerical modeling of pulverized coal combustion at thermal power plant boilers

    NASA Astrophysics Data System (ADS)

    Askarova, Aliya; Bolegenova, Saltanat; Maximov, Valeryi; Beketayeva, Meruyert; Safarik, Pavel

    2015-06-01

    The paper deals with development and application the numerical model for solution of processes at combustion chamber of the thermal power plant boiler. Mathematical simulation is based on solution of physical and chemical processes occuring at burning pulverized coal in the furnace model. Three-dimensional flows, heat and mass transfer, chemical kinetics of the processes, effects of thermal radiation are considered. Obtained results give quantitative information on velocity distributions, temperature and concentration profiles of the components, the amount of combustion products including harmful substances. The numerical model becomes a tool for investigation and design of combustion chambers with high-efficiency and reliable operation of boiler at thermal power plants.

  3. Coal combustion under conditions of blast furnace injection; [Quarterly] technical report, September 1--November 30, 1993

    SciTech Connect

    Crelling, J.C.

    1993-12-31

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it will be the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. steel company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals f or such use.

  4. Spontaneous combustion prediction of coal by C80 and ARC techniques

    SciTech Connect

    Qingsong Wang; Song Guo; Jinhua Sun

    2009-09-15

    Many coal fires were caused by spontaneous combustion in coal mines or coal storehouses, which resulted in a great loss and energy wastage. To identify and evaluate the hazardous degree of coal stockpile, a C80 microcalorimeter and accelerating rate calorimeter (ARC) were employed in this work. The coal samples undergo an exothermal process start at 80 {sup o}C with heat generation of -75.1 J g{sup -1} (mean value) detected by C80 experiment. The activation energies of the first exothermal process were calculated for the three experiments, and the mean value is 80.76 kJ mol{sup -1}, which is lower than that of obtained from the ARC result, 127.0 kJ mol{sup -1}. For a 300 tons coal stockpile, the self-heating oxidation temperatures (SHOT) were calculated as 164, 60, 90, and 68{sup o}C based on the ARC experiment and three C80 experiments, respectively. Further research on the mass effect on SHOT shows that if the coal mass is less than 12 tons, the danger of thermal spontaneous combustion is less. However, if the mass amount is more than 12000 tons, the danger of thermal spontaneous combustion is difficult to avoid even at ambient temperature if no special measures are taken. 38 refs., 9 figs.

  5. Improved low NOx firing systems for pulverized coal combustion

    SciTech Connect

    McCarthy, K.; Laux, S.; Grusha, J.; Rosin, T.; Hausman, G.L.

    1999-07-01

    More stringent emission limits or the addition of post combustion NOx control create the need for improvements of NOx emissions from pulverized coal boilers. Many boilers retrofitted with Low NOx technology during Phase 1 and Phase 2 of the CAAA fail or marginally meet their requirements. Technical solutions range from addition of overfire air and state-of-the-art low NOx burners to low cost additions of combustion enhancements. Regardless of the combustion NOx control method used, stoichiometries local to the burners must be maintained at the designed values at all times to provide high NOx performance at low efficiency loss due to unburned fuel. This paper describes Foster Wheeler's approach to NOx emission improvements for existing low NOx firing systems. The technology to measure air and coal flow individually for each burner and to control the parameters for optimum combustion are presented and discussed. Field experience shows the installation and advantages of the technology.

  6. Numerical analysis of the process of combustion and gasification of the polydisperse coke residue of high-ash coal under pressure in a fluidized bed

    SciTech Connect

    A.Y. Maistrenko; V.P. Patskov; A.I. Topal; T.V. Patskova

    2007-09-15

    A numerical analysis of the process of 'wet' gasification of high-ash coal under pressure in a low-temperature fluidized bed has been performed. The applicability of the previously developed computational model, algorithm, and program for the case under consideration has been noted. The presence of 'hot spots' (short-time local heatings) at different points of the bed has been confirmed.

  7. Toxic substances from coal combustion -- A comprehensive assessment

    SciTech Connect

    C.L. Senior; T. Panagiotou; F.E. Huggins; G.P. Huffman; N. Yap; J.O.L. Wendt; W. Seames; M.R. Ames; A.F Sarofim; J. Lighty; A. Kolker; R. Finkelman; C.A. Palmer; S.J. Mroczkowsky; J.J. Helble; R. Mamani-Paco

    1999-11-01

    The Clean Air Act Amendments of 1990 identify a number of hazardous air pollutants (HAPs) as candidates for regulation. Should regulations be imposed on HAP emissions from coal-fired power plants, a sound understanding of the fundamental principles controlling the formation and partitioning of toxic species during coal combustion will be needed. With support from the Federal Energy Technology Center (FETC), the Electric Power Research Institute, and VTT (Finland), Physical Sciences Inc. (PSI) has teamed with researchers from USGS, MIT, the University of Arizona (UA), the University of Kentucky (UK), the University of Connecticut (UC), the University of Utah (UU) and the University of North Dakota Energy and Environmental Research Center (EERC) to develop a broadly applicable emissions model useful to regulators and utility planners. The new Toxics Partitioning Engineering Model (ToPEM) will be applicable to all combustion conditions including new fuels and coal blends, low-NOx combustion systems, and new power generation plants. Development of ToPEM will be based on PSI's existing Engineering Model for Ash Formation (EMAF). This report covers the reporting period from 1 July 1999 to 30 September 1999. During this period the MIT INAA procedures were revised to improve the quality of the analytical results. Two steps have been taken to reduce the analytical errors. A new nitric acid leaching procedure, modified from ASTM procedure D2492, section 7.3.1 for determination of pyritic sulfur, was developed by USGS and validated. To date, analytical results have been returned for all but the last complete round of the four-step leaching procedure. USGS analysts in Denver have halted development of the cold vapor atomic fluorescence technique for mercury analysis procedure in favor of a new direct analyzer for Hg that the USGS is in the process of acquiring. Since early June, emphasis at USGS has been placed on microanalysis of clay minerals in project coals in preparation

  8. Combustion of coal gas fuels in a staged combustor

    NASA Technical Reports Server (NTRS)

    Rosfjord, T. J.; Mcvey, J. B.; Sederquist, R. A.; Schultz, D. F.

    1982-01-01

    Gaseous fuels produced from coal resources generally have heating values much lower than natural gas; the low heating value could result in unstable or inefficient combustion. Coal gas fuels may contain ammonia which if oxidized in an uncontrolled manner could result in unacceptable nitrogen oxide exhaust emission levels. Previous investigations indicate that staged, rich-lean combustion represents a desirable approach to achieve stable, efficient, low nitrogen oxide emission operation for coal-derived liquid fuels contaning up to 0.8-wt pct nitrogen. An experimental program was conducted to determine whether this fuel tolerance can be extended to include coal-derived gaseous fuels. The results of tests with three nitrogen-free fuels having heating values of 100, 250, and 350 Btu/scf and a 250 Btu/scf heating value doped to contain 0.7 pct ammonia are presented.

  9. Mutagenicity and carcinogenicity of car exhausts and coal combustion emissions

    SciTech Connect

    Holmberg, B.; Ahlbourg, U.

    1983-01-01

    Car exhausts and coal combustion emissions may cause a spectrum of health effects, varying from annoyance reactions, to bronchitis, to cancer in the respiratory organs and possibly also other organs. Deaths in cardiovascular diseases in particularly sensitive individuals have furthermore, under certain circumstances, been associated with ambient air pollution. The objective of the meeting was to examine the relevance of short-term and long-term biological tests for mutagenicity and carcinogenicity to the assessment of human carcinogenic risk that may arise from exposure to air pollution from motor vehicle exhausts and coal combustion products. (135 refs.)

  10. Removal of mercury from coal-combustion flue gas

    SciTech Connect

    Livengood, C.D.; Huang, H.S.; Mendelsohn, M.H.; Wu, J.M.

    1995-12-31

    Combustion sources, including those using coal for fuel, contribute a significant fraction of total anthropogenic mercury emissions. Recent field studies have shown that current flue-gas cleanup (FGC) systems are relatively ineffective in controlling elemental mercury, which is a major component of the mercury emissions for many systems. Research at Argonne National Laboratory has been focused on techniques to enhance the capture of elemental mercury in existing FGC systems. For dry processes, these studies have included evaluation of activated carbons and investigation of sorbents based upon chemical pretreatment of low-cost mineral substrates. To enhance the ability of wet scrubbers to capture mercury, the studies have looked at the effects of improved mass transfer through both mechanical and chemical means, as well as the conversion of elemental mercury into more soluble species that can be easily absorbed.

  11. Removal of mercury from coal-combustion flue-gas

    SciTech Connect

    Livengood, C.D.; Huang, H.S.; Mendelsohn, M.H.; Wu, J.M.

    1995-12-01

    Combustion sources, including those using coal for fuel, contribute a significant fraction of total anthropogenic mercury emissions. Recent field studies have shown that current flue-gas cleanup (FGC) systems are relatively ineffective in controlling elemental mercury, which is a major component of the mercury emissions for many systems. Research at Argonne National Laboratory has been focused on techniques to enhance the capture of elemental mercury in existing FGC systems. For dry processes, these studies have included evaluation of activated carbons and investigation of sorbents based upon chemical pretreatment of low-cost mineral substrates. To enhance the ability of wet scrubbers to capture mercury, the studies have looked at the effects of improved mass transfer through both mechanical and chemical means, as well as the conversion of elemental mercury into more soluble species that can be easily absorbed.

  12. Coal combustion products 2007 production and use report

    SciTech Connect

    2009-07-01

    The American Coal Ash Association's 2007 Annual Coal Combustion Products (CCP) are derived from data from more than 170 power plants. The amount of CCPs used was 40.55%, a decrease of 2.88% from 2006, attributed to reduced fuel burn and a decrease in demand in the building industry. Figures are given for the production of fly ash, flue gas desulfurization gypsum, bottom ash, FBC ash and boiler slag. The article summarises results of the survey. 1 ref., 1 tab.

  13. Combustion characterization of the blend of plant coal and recovered coal fines

    SciTech Connect

    Singh, Shyam.

    1991-01-01

    The overall objective of this proposed research program is to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. During this study, one plant coal and three blend samples will be prepared and utilized. The blend samples will be of a mixture of 90% plant coal + 10% fines, 85% plant coal + 15% fines, 80% plant coal + 20% fines having particle size distribution of 70% passing through {minus}200 mesh size. These samples' combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace will be used mainly to measure the emissions and ash deposition study, while the drop tube furnace will be used to determine burning profile, combustion efficiency, etc. This report covers the first quarter's progress. Major activities during this period were focused on finding the plants where a demo MTU column will be installed to prepare the samples needed to characterize the combustion behavior of slurry effluents. Also, a meeting was held at Penn State University to discuss the availability of the laboratory furnace for testing the plant coal/recovered coal fines blends.

  14. Thermodynamic analysis of the behavior of microimpurities of toxic metals in coal combustion products

    SciTech Connect

    G.Ya. Gerasimov

    2004-01-15

    The thermodynamic approach to the description of the fuel-oxidizer system is used to elucidate the basic laws of behavior of compounds of the most toxic elements/microimpurities in combustion products of coal (Hg, Pb, Cr, Mn, Ni, Co, and As). It has been shown that the distribution of elements over components of the gas and condensed phases strongly depends on the process temperature and the composition of the mineral part of the coal.

  15. FATE OF COAL NITROGEN DURING COMBUSTION

    EPA Science Inventory

    The paper describes the burning of 21 coals, covering all ranks and under a wide variety of conditions, to ascertain the impact of coal properties on the fate of fuel nitrogen. Fuel NC was identified by using a nitrogen-free oxidant consisting of Ar/O2/CO2. It was found that fuel...

  16. NITRIC OXIDE FORMATION DURING PULVERIZED COAL COMBUSTION

    EPA Science Inventory

    Data on the overall conversion of coal-nitrogen to NOx were obtained at 1250 K and 1750 K for a residence time of one second. The conversion of coal-nitrogen to NOx decreased monotonically with increasing fuel/oxygen equivalence ratio and decreased slightly with increasing temper...

  17. Interactions of coal gangue and pine sawdust during combustion of their blends studied using differential thermogravimetric analysis.

    PubMed

    Zhang, Yuanyuan; Zhang, Zhezi; Zhu, Mingming; Cheng, Fangqin; Zhang, Dongke

    2016-08-01

    The interactions between coal gangue and pine sawdust during the combustion process were studied using thermogravimetric analysis. The effect of the blending ratio, oxygen concentration and heating rate on the weight loss (TG) and differential thermogravimetric (TGA) profiles was examined. The TG and DTG curves of the blends were not additives of those of the individual materials, suggesting that interactions between coal gangue and pine sawdust had occurred during the combustion, especially in the temperature range of 400-600°C. Kinetic analysis confirmed that the combustion of coal gangue, pine sawdust and their blends was chemical reaction controlled. Further analysis revealed that the interactions between coal gangue and pine sawdust were primarily due to thermal effects rather than structural changes, with the thermal inertia of coal gangue dominating over the behaviour of the blends. The interactions decreased with decreasing the coal gangue ratio in the blend, oxygen concentration and heating rate. PMID:27155794

  18. NOx, FINE PARTICLE AND TOXIC METAL EMISSIONS FROM THE COMBUSTION OF SEWAGE SLUDGE/COAL MIXTURES: A SYSTEMATIC ASSESSMENT

    SciTech Connect

    Jost O.L. Wendt

    2002-08-15

    This research project focuses on pollutants from the combustion of mixtures of dried municipal sewage sludge (MSS) and coal. The objective is to determine the relationship between (1) fraction sludge in the sludge/coal mixture, and (2) combustion conditions on (a) NOx concentrations in the exhaust, (b) the size segregated fine and ultra-fine particle composition in the exhaust, and (c) the partitioning of toxic metals between vapor and condenses phases, within the process. The proposed study will be conducted in concert with an existing ongoing research on toxic metal partitioning mechanisms for very well characterized pulverized coals alone. Both high NOx and low NOx combustion conditions will be investigated (unstaged and staged combustion). Tradeoffs between CO2 control, NOx control, and inorganic fine particle and toxic metal emissions will be determined. Previous research has yielded data on trace metal partitioning for MSS by itself, with natural gas assist, for coal plus MSS combustion together, and for coal alone. We have re-evaluated the inhalation health effects of ash aerosol from combustion of MSS both by itself and also together with coal. We have concluded that ash from the co-combustion of MSS and coal is very much worse from an inhalation health point of view, than ash from either MSS by itself or coal by itself. The reason is that ZnO is not the ''bad actor'' as had been suspected before, but the culprit is, rather, sulfated Zn. The MSS supplies the Zn and the coal supplies the sulfur, and so it is the combination of coal and MSS that makes that process environmentally bad. If MSS is to be burned, it should be burned without coal, in the absence of sulfur.

  19. Combustion of coal-gas fuels in a staged combustor

    SciTech Connect

    Rosfjord, T J; McVey, J B; Sederquist, R A; Schultz, D F

    1982-01-01

    Gaseous fuels produced from coal resources have been considered for use in industrial gas turbines. Such fuels generally have heating values much lower than the typical gaseous fuel, natural gas; the low heating value could result in unstable or inefficient combustion. Additionally, coal gas fuels may contain ammonia which if oxidized in an uncontrolled manner could result in unacceptable NO/sub x/ exhaust emission levels. Previous investigations have indicated that staged, rich-lean combustion represents a desirable approach to achieve stable, efficient, low NO/sub x/ emission operation for coal-derived liquid fuels containing up to 0.8-wt % nitrogen. An experimental program has been conducted to determine whether this fuel tolerance can be extended to include coal-derived gaseous fuels. The results of tests with three nitrogen-free fuels having heating values of 100, 250, and 350 Btu/scf and a 250 Btu/scf heating value doped to contain 0.7% ammonia are presented. The test results permit the following conclusions to be drawn: (1) Staged, rich-lean combustion represents the desirable approach to achieve ultra-low NO/sub x/ and CO emissions for coal gas fuels with heating values of 210 kJ/mol (238 Btu/scf) or higher. (2) Lean combustion represents the desirable approach to achieve ultra-low NO/sub x/ and CO emissions for coal gas fuels with low heating values (84 kJ/mol (95 Btu/scf)). (3) Staged combustion has the ability to limit NH/sub 3/ to NO/sub x/ conversion rates to less than 5%. NO/sub x/ emissions below the EPA limit can readily be achieved.

  20. Combustion characterization of beneficiated coal-based fuels. Quarterly report No. 10, July--September 1991

    SciTech Connect

    Chow, O.K.; Nsakala, N.Y.

    1991-11-01

    The Pittsburgh Energy Technology Center of the US Department of Energy has contracted with Combustion Engineering, Inc. (CE) to perform a five-year project on ``Combustion Characterization of Beneficiated Coal-Based Fuels.`` The beneficiated coals are produced by other contractors under the DOE Coal Preparation Program. Several contractor-developed advanced coal cleaning processes are run at pilot-scale cleaning facilities to produce 20-ton batches of fuels for shipment to CE`s laboratory in Windsor, Connecticut. CE then processes the products into either a coal-water fuel (CWF) or a dry microfine pulverized coa1 (DMPC) form for combustion testing. The objectives of this project include: (1) the development of an engineering data base which will provide detailed information on the properties of BCFs influencing combustion, ash deposition, ash erosion, particulate collection, and emissions; and (2) the application of this technical data base to predict the performance and economic impacts of firing the BCFs in various commercial boiler designs. During the third quarter of 1991, the following technical progress was made: Continued analyses of drop tube furnace samples to determine devolatilization kinetics; completed analyses of the samples from the pilot-scale ash deposition tests of unweathered Upper Freeport fuels; completed editing of the first three quarterly reports and sent them to the publishing office; presented the project results at the Annual Contractors` Conference.

  1. Sublimation and combustion of coal particles in the erosion laser torch

    SciTech Connect

    Bulat, A.; Shumrikov, V.; Osenny, V.

    2005-07-01

    Rate of coal particles' combustion in low-temperature plasma is of interest both from application and scientific points of view. Necessity of knowing parameters of the process of coal particles' combustion in plasma torch with the temperature of 2500-3000 K is governed by arising a number of state-of-the-art technological tasks related to the problems of finding new methods of power production, generation of high-calorific synthetic gases and using carbon as a high temperature structural material in nuclear power engineering. The present work deals with a rate of combustion of the sorbed coal particles in the erosion laser torch formed by means of interaction of pulse laser radiation (wave length {lambda} = 1,06 {mu}m, power density j = 10{sup 5} - 10{sup 7} Wcm{sup 2} with coals of various grades (in the wide range of carbon concentrations (80-95 %)). Physical and mathematical modeling of the process of coal particles' sublimation and combustion in non-equilibrium plasma flows with weight-average temperature of 2500-3000 K showed a good convergence of results for the particles of 10-100 {mu}m diameter and satisfactory one for the particles of {gt} 250{mu}m diameter.

  2. Coal-feeding mechanism for a fluidized bed combustion chamber

    DOEpatents

    Gall, Robert L.

    1981-01-01

    The present invention is directed to a fuel-feeding mechanism for a fluidized bed combustor. In accordance with the present invention a perforated conveyor belt is utilized in place of the fixed grid normally disposed at the lower end of the fluidized bed combustion zone. The conveyor belt is fed with fuel, e.g. coal, at one end thereof so that the air passing through the perforations dislodges the coal from the belt and feeds the coal into the fluidized zone in a substantially uniform manner.

  3. Zinc isotopic composition of particulate matter generated during the combustion of coal and coal + tire-derived fuels

    USGS Publications Warehouse

    Borrok, D.M.; Gieré, R.; Ren, M.; Landa, E.R.

    2010-01-01

    Atmospheric Zn emissions from the burning of coal and tire-derived fuel (TDF) for power generation can be considerable. In an effort to lay the foundation for tracking these contributions, we evaluated the Zn isotopes of coal, a mixture of 95 wt % coal + 5 wt % TDF, and the particulate matter (PM) derived from their combustion in a power-generating plant. The average Zn concentrations and δ(66)Zn were 36 mg/kg and 183 mg/kg and +0.24‰ and +0.13‰ for the coal and coal + TDF, respectively. The δ(66)Zn of the PM sequestered in the cyclone-type mechanical separator was the lightest measured, -0.48‰ for coal and -0.81‰ for coal+TDF. The δ(66)Zn of the PM from the electrostatic precipitator showed a slight enrichment in the heavier Zn isotopes relative to the starting material. PM collected from the stack had the heaviest δ(66)Zn in the system, +0.63‰ and +0.50‰ for the coal and coal + TDF, respectively. Initial fractionation during the generation of a Zn-rich vapor is followed by temperature-dependent fractionation as Zn condenses onto the PM. The isotopic changes of the two fuel types are similar, suggesting that their inherent chemical differences have only a secondary impact on the isotopic fractionation process.

  4. Zinc isotopic composition of particulate matter generated during the combustion of coal and coal + tire-derived fuels.

    PubMed

    Borrok, David M; Gieré, Reto; Ren, Minghua; Landa, Edward R

    2010-12-01

    Atmospheric Zn emissions from the burning of coal and tire-derived fuel (TDF) for power generation can be considerable. In an effort to lay the foundation for tracking these contributions, we evaluated the Zn isotopes of coal, a mixture of 95 wt % coal + 5 wt % TDF, and the particulate matter (PM) derived from their combustion in a power-generating plant. The average Zn concentrations and δ(66)Zn were 36 mg/kg and 183 mg/kg and +0.24‰ and +0.13‰ for the coal and coal + TDF, respectively. The δ(66)Zn of the PM sequestered in the cyclone-type mechanical separator was the lightest measured, -0.48‰ for coal and -0.81‰ for coal+TDF. The δ(66)Zn of the PM from the electrostatic precipitator showed a slight enrichment in the heavier Zn isotopes relative to the starting material. PM collected from the stack had the heaviest δ(66)Zn in the system, +0.63‰ and +0.50‰ for the coal and coal + TDF, respectively. Initial fractionation during the generation of a Zn-rich vapor is followed by temperature-dependent fractionation as Zn condenses onto the PM. The isotopic changes of the two fuel types are similar, suggesting that their inherent chemical differences have only a secondary impact on the isotopic fractionation process. PMID:21047059

  5. Coal desulfurization process

    NASA Technical Reports Server (NTRS)

    Hsu, G. C.; Gavalas, G. R.; Ganguli, P. S.; Kalfayan, S. H.

    1978-01-01

    A method for chlorinolysis of coal is an organic solvent at a moderate temperautre and atmospheric pressure has been proven to be effective in removing sulfur, particularly the organic sulfur, from coal. Chlorine gas is bubbled through a slurry of moist coal in chlorinated solvent. The chlorinated coal is separated, hydrolyzed and the dechlorinated. Preliminary results of treating a high sulfutr (4.77%S) bituminous coal show that up to 70% organic sulfur, 90% hyritic sulfur and 76% total sulfur can be removed. The treated coal is dechlorinated by heating at 500 C. The presence of moisture helps to remove organic sulfur.

  6. Structure Based Predictive Model for Coal Char Combustion

    SciTech Connect

    Robert Hurt; Joseph Calo; Robert Essenhigh; Christopher Hadad

    2000-12-30

    This unique collaborative project has taken a very fundamental look at the origin of structure, and combustion reactivity of coal chars. It was a combined experimental and theoretical effort involving three universities and collaborators from universities outside the U.S. and from U.S. National Laboratories and contract research companies. The project goal was to improve our understanding of char structure and behavior by examining the fundamental chemistry of its polyaromatic building blocks. The project team investigated the elementary oxidative attack on polyaromatic systems, and coupled with a study of the assembly processes that convert these polyaromatic clusters to mature carbon materials (or chars). We believe that the work done in this project has defined a powerful new science-based approach to the understanding of char behavior. The work on aromatic oxidation pathways made extensive use of computational chemistry, and was led by Professor Christopher Hadad in the Department of Chemistry at Ohio State University. Laboratory experiments on char structure, properties, and combustion reactivity were carried out at both OSU and Brown, led by Principle Investigators Joseph Calo, Robert Essenhigh, and Robert Hurt. Modeling activities were divided into two parts: first unique models of crystal structure development were formulated by the team at Brown (PI'S Hurt and Calo) with input from Boston University and significant collaboration with Dr. Alan Kerstein at Sandia and with Dr. Zhong-Ying chen at SAIC. Secondly, new combustion models were developed and tested, led by Professor Essenhigh at OSU, Dieter Foertsch (a collaborator at the University of Stuttgart), and Professor Hurt at Brown. One product of this work is the CBK8 model of carbon burnout, which has already found practical use in CFD codes and in other numerical models of pulverized fuel combustion processes, such as EPRI's NOxLOI Predictor. The remainder of the report consists of detailed technical

  7. Process for beneficiating coal

    SciTech Connect

    Burgess, L.E.; Fox, K.M.; Herman, D.E.; McGarry, P.E.

    1982-06-01

    Mine run coal is pulverized and the extended surfaces of the coal particles are rendered hydrophobic and oilophilic by a chemical bonding and graft polymerization reaction with a water insoluble organic polymerizable monomer under peroxidation influence in a predominantly water reaction medium. The mineral ash present in the coal and particularly the iron pyrites remains hydrophilic and is separated from the polymeric organic surface bonded coal product in a water washing step wherein the washed coal floats on and is recovered from the water phase and the ash is removed with the separated wash water in a critical wash step. Excess water is removed from the beneficiated hydrophobic surface-altered coal product mechanically. The hydrophobic and oilophilic organic polymeric surface bonded coating about the coal particles is fortified by inclusion of additional unbound free fatty acids by further small additions thereof. The carboxylic acid groups present in the coal-oil product are thereafter converted to a metal soap. The beneficiated coal product can be used ''dry,'' or additional quantities of a liquid hydrocarbon fuel can be incorporated with the ''dry'' beneficiated coal product to produce a flowable fluid or liquid coal product having the rheological property of marked thixotropy. Introduction of this physically induced property into the liquid coal-oil-mixture prevents settling out of the heavier coal particles from the relatively ash-free fluid fuel composition under extended storage periods.

  8. Toxic substances form coal combustion--a co prehemsice assessment

    SciTech Connect

    Huggins, F.; Huffman, G.P.; Shah, N.

    1997-04-01

    The Clean Coal Act Amendments of 1990 identify a number of hazardous air pollutants as candidates for regulation. Should regulations be imposed on emission of these pollutants from coal-fired power plants, a sound understanding of the fundamental principles controlling their formation and partition will be needed. A new Toxics Partitioning Engineering Model (ToPEM) has been developed by a broad consortium to be useful to regulators and utility planners. During the last quarter coal analysis was completed on the final program coal, from the Wyodak Seam of the Powder River Basin, Combustion testing continued, including data collected on the self-sustained combustor. Efforts were directed to identify the governing mechanisms for trace element vaporization from the program coals. Mercury speciation and measurements were continued. Review of the existing trace element and organics emission literature was completed. And, model development was begun.

  9. PULVERIZED COAL COMBUSTION: POLLUTANT FORMATION AND CONTROL, 1970-1980

    EPA Science Inventory

    The report documents the support role of EPA's Air and Energy Engineering Research Laboratory in the major research effort directed by EPA in the l970s to understand pollutant formation during pulverized coal combustion (PCC). nderstanding the conversion of fuel nitrogen to nitro...

  10. PULVERIZED COAL COMBUSTION: POLLUTANT FORMATION AND CONTROL, 1970-1980

    EPA Science Inventory

    The report documents the support role of EPA's Air and Energy Engineering Research Laboratory in the major research effort directed by EPA in the l970s to understand pollutant formation during pulverized coal combustion (PCC). Understanding the conversion of fuel nitrogen to nit...