Science.gov

Sample records for coated particle fuel

  1. Preparing oxidizer coated metal fuel particles

    NASA Technical Reports Server (NTRS)

    Shafer, J. I.; Simmons, G. M. (Inventor)

    1974-01-01

    A solid propellant composition of improved efficiency is described which includes an oxidizer containing ammonium perchlorate, and a powered metal fuel, preferably aluminum or beryllium, in the form of a composite. The metal fuel is contained in the crystalline lattice framework of the oxidizer, as well as within the oxidizer particles, and is disposed in the interstices between the oxidizer particles of the composition. The propellant composition is produced by a process comprising the crystallization of ammonium perchlorate in water, in the presence of finely divided aluminum or beryllium. A suitable binder is incorporated in the propellant composition to bind the individual particles of metal with the particles of oxidizer containing occluded metal.

  2. Performance of fuel failure detection system for coated particle fuels

    SciTech Connect

    Treada, H.; Ohkawa, H.; Ohlsu, H.; Wakayama, N.; Yoshida, H.

    1985-04-01

    An experimental system was developed for a study of fuel failure detection (FFD) method for coated particle fuels (CPF's) of a high-temperature gas-cooled reactor. Various performance of the FFD-system were examined using a CPF-irradiation rig in the Japan Material Testing Reactor. By experiments, it was made sure that the counting rates of fission products (FP's), released from the CPF's, change with the reactor-power and the fuel-temperature remarkably even during the normal reactor operation. Also, an ability of the selective detection of only short-life FP-nuclides was studied in relation to the travelling time of the sampling gas. The results showed that the contributions of the short-life FP-nuclides such as Kr-89 and Kr-90 are more than 80 percent to the total FP-counting rate at the shortest travelling time of 120 sec. It is concluded that the selective detection of only the short-life FP-nuclides can be realized by controlling the travelling time properly.

  3. Diagnostics of coated fuel particles by neutron and synchrotron radiography

    SciTech Connect

    Momot, G. V.; Podurets, K. M.; Pogorelyi, D. K.; Somenkov, V. A.; Yakovenko, E. V.

    2011-12-15

    The nondestructive monitoring of coated fuel particles has been performed using contact neutron radiography and refraction radiography based on synchrotron radiation. It is shown that these methods supplement each other and have a high potential for determining the sizes, densities, and isotopic composition of the particle components.

  4. Optical inspection of coated-particle nuclear fuel

    NASA Astrophysics Data System (ADS)

    Price, Jeffery R.; Hunn, John D.

    2004-05-01

    In this paper, we describe the inspection of coated particle nuclear fuel using optical microscopy. Each ideally spherical particle possesses four coating layers surrounding a fuel kernel. Kernels are designed with diameters of either 350 or 500 microns and the other four layers, from the kernel outward, are 100, 45, 35, and 45 microns, respectively. The inspection of the particles is undertaken in two phases. In the first phase, multiple particles are imaged via back-lighting in a single 3900 x 3090 image at a resolution of about 1.12 pixels/micron. The distance transform, watershed segmentation, edge detection, and the Kasa circle fitting algorithm are employed to compute total outer diameters only. In the second inspection phase, the particles are embedded in an epoxy and cleaved (via polishing) to reveal the cross-section structure of all layers simultaneously. These cleaved particles are imaged individually at a resolution of about 2.27 pixels/micron. We first find points on the kernel boundary and then employ the Kasa algorithm to estimate the overall particle center. We then find boundary points between the remaining layers along rays emanating from the particle center. Kernel and layer boundaries are detected using a novel segmentation approach. From these boundary points, we compute and store layer thickness data.

  5. Microscopic analysis of irradiated AGR-1 coated particle fuel compacts

    SciTech Connect

    Scott Ploger; Paul Demkowicz; John Hunn; Robert Morris

    2012-10-01

    The AGR-1 experiment involved irradiation of 72 TRISO-coated particle fuel compacts to a peak burnup of 19.5% FIMA with no in-pile failures observed out of 3×105 total particles. Irradiated AGR-1 fuel compacts have been cross-sectioned and analyzed with optical microscopy to characterize kernel, buffer, and coating behavior. Five compacts have been examined so far, spanning a range of irradiation conditions (burnup, fast fluence, and irradiation temperature) and including all four TRISO coating variations irradiated in the AGR-1 experiment. The cylindrical specimens were sectioned both transversely and longitudinally, then polished to expose between approximately 40-80 individual particles on each mount. The analysis focused primarily on kernel swelling and porosity, buffer densification and fracturing, buffer-IPyC debonding, and fractures in the IPyC and SiC layers. Characteristic morphologies have been identified, over 800 particles have been classified, and spatial distributions of particle types have been mapped. No significant spatial patterns were discovered in these cross sections. However, some trends were found between morphological types and certain behavioral aspects. Buffer fractures were found in approximately 23% of the particles, and these fractures often resulted in unconstrained kernel swelling into the open cavities. Fractured buffers and buffers that stayed bonded to IPyC layers appear related to larger pore size in kernels. Buffer-IPyC interface integrity evidently factored into initiation of rare IPyC fractures. Fractures through part of the SiC layer were found in only three particles, all in conjunction with IPyC-SiC debonding. Compiled results suggest that the deliberate coating fabrication variations influenced the frequencies of IPyC fractures, IPyC-SiC debonds, and SiC fractures.

  6. Microscopic analysis of irradiated AGR-1 coated particle fuel compacts

    SciTech Connect

    Scott A. Ploger; Paul A. Demkowicz; John D. Hunn; Jay S. Kehn

    2014-05-01

    The AGR-1 experiment involved irradiation of 72 TRISO-coated particle fuel compacts to a peak compact-average burnup of 19.5% FIMA with no in-pile failures observed out of 3 x 105 total particles. Irradiated AGR-1 fuel compacts have been cross-sectioned and analyzed with optical microscopy to characterize kernel, buffer, and coating behavior. Six compacts have been examined, spanning a range of irradiation conditions (burnup, fast fluence, and irradiation temperature) and including all four TRISO coating variations irradiated in the AGR-1 experiment. The cylindrical specimens were sectioned both transversely and longitudinally, then polished to expose from 36 to 79 individual particles near midplane on each mount. The analysis focused primarily on kernel swelling and porosity, buffer densification and fracturing, buffer–IPyC debonding, and fractures in the IPyC and SiC layers. Characteristic morphologies have been identified, 981 particles have been classified, and spatial distributions of particle types have been mapped. No significant spatial patterns were discovered in these cross sections. However, some trends were found between morphological types and certain behavioral aspects. Buffer fractures were found in 23% of the particles, and these fractures often resulted in unconstrained kernel protrusion into the open cavities. Fractured buffers and buffers that stayed bonded to IPyC layers appear related to larger pore size in kernels. Buffer–IPyC interface integrity evidently factored into initiation of rare IPyC fractures. Fractures through part of the SiC layer were found in only four classified particles, all in conjunction with IPyC–SiC debonding. Compiled results suggest that the deliberate coating fabrication variations influenced the frequencies of IPyC fractures and IPyC–SiC debonds.

  7. TRISO coated fuel particles with enhanced SiC properties

    NASA Astrophysics Data System (ADS)

    López-Honorato, E.; Tan, J.; Meadows, P. J.; Marsh, G.; Xiao, P.

    2009-07-01

    The silicon carbide (SiC) layer used for the formation of TRISO coated fuel particles is normally produced at 1500-1650 °C via fluidized bed chemical vapor deposition from methyltrichlorosilane in a hydrogen environment. In this work, we show the deposition of SiC coatings with uniform grain size throughout the coating thickness, as opposed to standard coatings which have larger grain sizes in the outer sections of the coating. Furthermore, the use of argon as the fluidizing gas and propylene as a carbon precursor, in addition to hydrogen and methyltrichlorosilane, allowed the deposition of stoichiometric SiC coatings with refined microstructure at 1400 and 1300 °C. The deposition of SiC at lower deposition temperatures was also advantageous since the reduced heat treatment was not detrimental to the properties of the inner pyrolytic carbon which generally occurs when SiC is deposited at 1500 °C. The use of a chemical vapor deposition coater with four spouts allowed the deposition of uniform and spherical coatings.

  8. Development of an Integrated Performance Model for TRISO-Coated Gas Reactor Particle Fuel

    SciTech Connect

    Petti, David Andrew; Miller, Gregory Kent; Martin, David George; Maki, John Thomas

    2005-05-01

    The success of gas reactors depends upon the safety and quality of the coated particle fuel. The understanding and evaluation of this fuel requires development of an integrated mechanistic fuel performance model that fully describes the mechanical and physico-chemical behavior of the fuel particle under irradiation. Such a model, called PARFUME (PARticle Fuel ModEl), is being developed at the Idaho National Engineering and Environmental Laboratory. PARFUME is based on multi-dimensional finite element modeling of TRISO-coated gas reactor fuel. The goal is to represent all potential failure mechanisms and to incorporate the statistical nature of the fuel. The model is currently focused on carbide, oxide nd oxycarbide uranium fuel kernels, while the coating layers are the classical IPyC/SiC/OPyC. This paper reviews the current status of the mechanical aspects of the model and presents results of calculations for irradiations from the New Production Modular High Temperature Gas Reactor program.

  9. SP-100 coated-particle fuel development. Phase I. Final report

    SciTech Connect

    Not Available

    1983-03-01

    This document is the final report of Phase I of the SP-100 Coated-Particle Fuel Development Program conducted by GA Technologies Inc. for the US Department of Energy under contract DE-AT03-82SF11690. The general objective of the study conducted between September and December 1982 was to evaluate coated-particle type fuel as an alternate or backup fuel to the UO/sub 2/ tile-and-fin arrangement currently incorporated into the reference design of the SP-100 reactor core. This report presents and discusses the following topics in the order listed: the need for an alternative fuel for the SP-100 nuclear reactor; an abbreviated description of the reference and coated-particle fuel module concepts; the bases and results of the study and analysis leading to the preliminary design of a coated particle suitable for the SP-100 space power reactor; incorporation of the fuel particles into compacts and heat-pipe-cooled modules; initial efforts and plans to fabricate coated-particle fuel and fuel compacts; the design and performance of the proposed alternative core relative that of the reference fuel; and a summary of critical issues and conclusions consistent with the level of effort and duration of the study.

  10. Current Development Status of a Particle Size Analyzer for Coated Particle Fuel

    SciTech Connect

    Nelson, Andrew T; Hunn, John D; Karnowski, Thomas Paul

    2007-08-01

    Work was performed to develop a prototype Particle Size Analyzer (PSA) for application to coated particle fuel characterization. This system was based on a light obscuration method and targeted towards high throughput analysis. Although never matured to the point of replacing existing lower throughput optical microscopy shadowgraph methods, the system was successfully applied to automating the counting of large particle samples for increased accuracy in calculating mean particle properties based on measurements of multiparticle samples. The measurement of particle size with the PSA was compared to current shadowgraph techniques and found to result in considerably greater throughput at the cost of larger measurement uncertainty. The current algorithm used by the PSA is more sensitive to particle shape and this is a likely cause of the greater uncertainty when attempting to measure average particle diameter. The use of the PSA to measure particle shape will require further development. Particle transport through the PSA and stability of the light source/detector are key elements in the successful application of this technique. A number of system pitfalls were studied and addressed.

  11. COPAR-FD. Release of Metallic Fission Products from Coated Nuclear Fuel Particles

    SciTech Connect

    Tzung, F.; Richards, M.

    1992-09-01

    COPAR-FD is used to calculate the release of metallic fission products from coated nuclear fuel particles, using a finite-difference solution of the governing partial differential equation. COPAR-FD interfaces with the TRAMP and TRAFIC codes for calculating transport in and release from graphite fuel blocks.

  12. Coated Particle and Deep Burn Fuels Monthly Highlights December 2010

    SciTech Connect

    Snead, Lance Lewis; Bell, Gary L; Besmann, Theodore M

    2011-01-01

    During FY 2011 the CP & DB Program will report Highlights on a monthly basis, but will no longer produce Quarterly Progress Reports. Technical details that were previously included in the quarterly reports will be included in the appropriate Milestone Reports that are submitted to FCRD Program Management. These reports will also be uploaded to the Deep Burn website. The Monthly Highlights report for November 2010, ORNL/TM-2010/323, was distributed to program participants on December 9, 2010. The final Quarterly for FY 2010, Deep Burn Program Quarterly Report for July - September 2010, ORNL/TM-2010/301, was announced to program participants and posted to the website on December 28, 2010. This report discusses the following: (1) Thermochemical Data and Model Development - (a) Thermochemical Modeling, (b) Core Design Optimization in the HTR (high temperature helium-cooled reactor) Pebble Bed Design (INL), (c) Radiation Damage and Properties; (2) TRISO (tri-structural isotropic) Development - (a) TRU (transuranic elements) Kernel Development, (b) Coating Development; (3) LWR Fully Ceramic Fuel - (a) FCM Fabrication Development, (b) FCM Irradiation Testing (ORNL); (4) Fuel Performance and Analytical Analysis - Fuel Performance Modeling (ORNL).

  13. Stress Analysis of Coated Particle Fuel in the Deep-Burn Pebble Bed Reactor Design

    SciTech Connect

    B. Boer; A. M. Ougouag

    2010-05-01

    High fuel temperatures and resulting fuel particle coating stresses can be expected in a Pu and minor actinide fueled Pebble Bed Modular Reactor (400 MWth) design as compared to the ’standard’ UO2 fueled core. The high discharge burnup aimed for in this Deep-Burn design results in increased power and temperature peaking in the pebble bed near the inner and outer reflector. Furthermore, the pebble power in a multi-pass in-core pebble recycling scheme is relatively high for pebbles that make their first core pass. This might result in an increase of the mechanical failure of the coatings, which serve as the containment of radioactive fission products in the PBMR design. To investigate the integrity of the particle fuel coatings as a function of the irradiation time (i.e. burnup), core position and during a Loss Of Forced Cooling (LOFC) incident the PArticle STress Analysis code (PASTA) has been coupled to the PEBBED code for neutronics, thermal-hydraulics and depletion analysis of the core. Two deep burn fuel types (Pu with or without initial MA fuel content) have been investigated with the new code system for normal and transient conditions including the effect of the statistical variation of thickness of the coating layers.

  14. An in-pile testing program to study the performance characteristics of coated particle fuels

    SciTech Connect

    Wright, S.A. )

    1993-01-15

    Sandia National Laboratories is actively involved in testing coated particle nuclear fuels for the Space Nuclear Thermal Propulsion (SNTP) program managed by Phillips Laboratory. The testing program integrates the results of numerous in-pile and out-of-pile tests with modeling efforts to qualify fuel and fuel elements for the SNTP program. This paper briefly describes the capabilities of the Annular Core Research Reactor (in which the experiments are performed), the major in-pile tests, and the models used to determine the performance characteristics of the fuel and fuel elements.

  15. An in-pile testing program to study the performance characteristics of coated particle fuels

    SciTech Connect

    Wright, S.A.

    1992-01-01

    Sandia National Laboratories is actively involved in testing coated particle nuclear fuels for the Space Nuclear Thermal Propulsion (SNTP) program managed by Phillips Laboratory. The testing program integrates the results of numerous in-pile and out-of-pile tests with modeling efforts to qualify fuel and fuel elements for the SNTP program. This paper briefly describes the capabilities of the Annular Core Research Reactor (in which the experiments are performed), the major in-pile tests, and the models used to determine the performance characteristics of the fuel and fuel elements. 6 refs.

  16. Thermo-Mechanical Analysis of Coated Particle Fuel Experiencing a Fast Control Rod Ejection Transient

    SciTech Connect

    Ortensi, J.; Brian Boer; Abderrafi M. Ougouag

    2010-10-01

    A rapid increase of the temperature and the mechanical stress is expected in TRISO coated particle fuel that experiences a fast Total Control Rod Ejection (CRE) transient event. During this event the reactor power in the pebble bed core increases significantly for a short time interval. The power is deposited instantly and locally in the fuel kernel. This could result in a rapid increase of the pressure in the buffer layer of the coated fuel particle and, consequently, in an increase of the coating stresses. These stresses determine the mechanical failure probability of the coatings, which serve as the containment of radioactive fission products in the Pebble Bed Reactor (PBR). A new calculation procedure has been implemented at the Idaho National Laboratory (INL), which analyzes the transient fuel performance behavior of TRISO fuel particles in PBRs. This early capability can easily be extended to prismatic designs, given the availability of neutronic and thermal-fluid solvers. The full-core coupled neutronic and thermal-fluid analysis has been modeled with CYNOD-THERMIX. The temperature fields for the fuel kernel and the particle coatings, as well as the gas pressures in the buffer layer, are calculated with the THETRIS module explicitly during the transient calculation. Results from this module are part of the feedback loop within the neutronic-thermal fluid iterations performed for each time step. The temperature and internal pressure values for each pebble type in each region of the core are then input to the PArticle STress Analysis (PASTA) code, which determines the particle coating stresses and the fraction of failed particles. This paper presents an investigation of a Total Control Rod Ejection (TCRE) incident in the 400 MWth Pebble Bed Modular reactor design using the above described calculation procedure. The transient corresponds to a reactivity insertion of $3 (~2000 pcm) reaching 35 times the nominal power in 0.5 seconds. For each position in the core

  17. Mechanical characteristics of SiC coating layer in TRISO fuel particles

    SciTech Connect

    Hosemann, Peter; Martos, J. N.; Frazer, D.; Vasudevamurthy, Gokul; Byun, Thak Sang; Hunn, John D; Jolly, Brian C; Terrani, Kurt A; Okuniewski, Maria A.

    2013-01-01

    Tristructural isotropic (TRISO) particles are considered as advanced fuel forms for a variety of fission platforms. While these fuel structures have been tested and deployed in reactors, the mechanical properties of these structures as a function of production parameters need to be investigated in order to ensure their reliability during service. Nanoindentation techniques, indentation crack testing, and half sphere crush testing were utilized in order to evaluate the integrity of the SiC coating layer that is meant to prevent fission product release in the coated particle fuel form. The results are complimented by scanning electron microscopy (SEM) of the grain structure that is subject to change as a function of processing parameters and can alter the mechanical properties such as hardness, elastic modulus, fracture toughness and fracture strength. Through utilization of these advanced techniques, subtle differences in mechanical properties that can be important for in-pile fuel performance can be distinguished and optimized in iteration with processing science of coated fuel particle production.

  18. Mechanical Characteristics of SiC Coating Layer in TRISO Fuel Particles

    SciTech Connect

    P. Hosemann; J. N. Martos; D. Frazer; G. Vasudevamurthy; T. S. Byun; J. D. Hunn; B. C. Jolly; K. Terrani; M. Okuniewski

    2013-11-01

    Tristructural isotropic (TRISO) particles are considered as advanced fuel forms for a variety of fission platforms. While these fuel structures have been tested and deployed in reactors, the mechanical properties of these structures as a function of production parameters need to be investigated in order to ensure their reliability during service. Nanoindentation techniques, indentation crack testing, and half sphere crush testing were utilized in order to evaluate the integrity of the SiC coating layer that is meant to prevent fission product release in the coated particle fuel form. The results are complimented by scanning electron microscopy (SEM) of the grain structure that is subject to change as a function of processing parameters and can alter the mechanical properties such as hardness, elastic modulus, fracture toughness and fracture strength. Through utilization of these advanced techniques, subtle differences in mechanical properties that can be important for in-pile fuel performance can be distinguished and optimized in iteration with processing science of coated fuel particle production.

  19. Evaluation of design parameters for TRISO-coated fuel particles to establish manufacturing critical limits using PARFUME

    DOE PAGESBeta

    Skerjanc, William F.; Maki, John T.; Collin, Blaise P.; Petti, David A.

    2015-12-02

    The success of modular high temperature gas-cooled reactors is highly dependent on the performance of the tristructural-isotopic (TRISO) coated fuel particle and the quality to which it can be manufactured. During irradiation, TRISO-coated fuel particles act as a pressure vessel to contain fission gas and mitigate the diffusion of fission products to the coolant boundary. The fuel specifications place limits on key attributes to minimize fuel particle failure under irradiation and postulated accident conditions. PARFUME (an integrated mechanistic coated particle fuel performance code developed at the Idaho National Laboratory) was used to calculate fuel particle failure probabilities. By systematically varyingmore » key TRISO-coated particle attributes, failure probability functions were developed to understand how each attribute contributes to fuel particle failure. Critical manufacturing limits were calculated for the key attributes of a low enriched TRISO-coated nuclear fuel particle with a kernel diameter of 425 μm. As a result, these critical manufacturing limits identify ranges beyond where an increase in fuel particle failure probability is expected to occur.« less

  20. Evaluation of design parameters for TRISO-coated fuel particles to establish manufacturing critical limits using PARFUME

    SciTech Connect

    Skerjanc, William F.; Maki, John T.; Collin, Blaise P.; Petti, David A.

    2015-12-02

    The success of modular high temperature gas-cooled reactors is highly dependent on the performance of the tristructural-isotopic (TRISO) coated fuel particle and the quality to which it can be manufactured. During irradiation, TRISO-coated fuel particles act as a pressure vessel to contain fission gas and mitigate the diffusion of fission products to the coolant boundary. The fuel specifications place limits on key attributes to minimize fuel particle failure under irradiation and postulated accident conditions. PARFUME (an integrated mechanistic coated particle fuel performance code developed at the Idaho National Laboratory) was used to calculate fuel particle failure probabilities. By systematically varying key TRISO-coated particle attributes, failure probability functions were developed to understand how each attribute contributes to fuel particle failure. Critical manufacturing limits were calculated for the key attributes of a low enriched TRISO-coated nuclear fuel particle with a kernel diameter of 425 μm. As a result, these critical manufacturing limits identify ranges beyond where an increase in fuel particle failure probability is expected to occur.

  1. Evaluation of design parameters for TRISO-coated fuel particles to establish manufacturing critical limits using PARFUME

    NASA Astrophysics Data System (ADS)

    Skerjanc, William F.; Maki, John T.; Collin, Blaise P.; Petti, David A.

    2016-02-01

    The success of modular high temperature gas-cooled reactors is highly dependent on the performance of the tristructural-isotopic (TRISO) coated fuel particle and the quality to which it can be manufactured. During irradiation, TRISO-coated fuel particles act as a pressure vessel to contain fission gas and mitigate the diffusion of fission products to the coolant boundary. The fuel specifications place limits on key attributes to minimize fuel particle failure under irradiation and postulated accident conditions. PARFUME (an integrated mechanistic coated particle fuel performance code developed at the Idaho National Laboratory) was used to calculate fuel particle failure probabilities. By systematically varying key TRISO-coated particle attributes, failure probability functions were developed to understand how each attribute contributes to fuel particle failure. Critical manufacturing limits were calculated for the key attributes of a low enriched TRISO-coated nuclear fuel particle with a kernel diameter of 425 μm. These critical manufacturing limits identify ranges beyond where an increase in fuel particle failure probability is expected to occur.

  2. Experimental test plan: USDOE/JAERI collaborative program for the coated particle fuel performance test

    SciTech Connect

    Kania, M.J.; Fukuda, K.

    1989-12-01

    This document describes the coated-particle fuel performance test agreed to under Annex 2 of the arrangement between the US Department of Energy and the Japan Atomic Energy Research Institute on cooperation in research and development regarding high-temperature gas-cooled reactors (HTGRs). The test will evaluate the behavior of reference fuel compacts containing coated-particle fuels fabricated according to the specifications for the US Modular HTGR and the Japanese High-Temperature Engineering Test Reactor (HTTR) concepts. Two experimental capsules, HRB-21 and HRB-22, are being tested. Capsule HRB-21 contains only US reference fuel, and HRB-22 contains only JAERI reference fuel. Both capsules will be irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL). Capsule HRB-21 will be operated at a mean volumetric fuel temperature of 975{degrees}C and will achieve a peak fissile burnup of 26% fissions per initial metal atom (FIMA) and a fast fluence of {le}4.5 {times} 10{sup 25} neutrons/m{sup 2}. Capsule HRB-22 will be operated at a mean centerline fuel temperature of 1250 to 1300{degrees}C and will achieve a peak fissile burnup of 5.5% FIMA and a fast fluence of 1.7 {times} 10{sup 25} neutrons/m{sup 2}. Performance of the fuels during irradiation will be closely monitored using on-line fission gas surveillance. Following irradiation, both capsules will undergo detailed examinations and core heatup simulation testing. Results from in-reactor monitoring and postirradiation testing will be analyzed to comparatively assess US and Japanese coated-particle fuel performance. 3 refs., 9 figs., 10 tabs.

  3. Coated Particles Fuel Compact-General Purpose Heat Source for Advanced Radioisotope Power Systems

    NASA Astrophysics Data System (ADS)

    El-Genk, Mohamed S.; Tournier, Jean-Michel

    2003-01-01

    Coated Particles Fuel Compacts (CPFC) have recently been shown to offer performance advantage for use in Radioisotope Heater Units (RHUs) and design flexibility for integrating at high thermal efficiency with Stirling Engine converters, currently being considered for 100 We. Advanced Radioisotope Power Systems (ARPS). The particles in the compact consist of 238PuO2 fuel kernels with 5-μm thick PyC inner coating and a strong ZrC outer coating, whose thickness depends on the maximum fuel temperature during reentry, the fuel kernel diameter, and the fraction of helium gas released from the kernels and fully contained by the ZrC coating. In addition to containing the helium generated by radioactive decay of 238Pu for up to 10 years before launch and 10-15 years mission lifetime, the kernels are intentionally sized (>= 300 μm in diameter) to prevent any adverse radiological effects on reentry. This paper investigates the advantage of replacing the four iridium-clad 238PuO2 fuel pellets, the two floating graphite membranes, and the two graphite impact shells in current State-Of-The-Art (SOA) General Purpose Heat Source (GPHS) with CPFC. The total mass, thermal power, and specific power of the CPFC-GPHS are calculated as functions of the helium release fraction from the fuel kernels and maximum fuel temperature during reentry from 1500 K to 2400 K. For the same total mass and volume as SOA GPHS, the generated thermal power by single-size particles CPFC-GPHS is 260 W at Beginning-Of-Mission (BOM), versus 231 W for the GPHS. For an additional 10% increase in total mass, the CPFC-GPHS could generate 340 W BOM; 48% higher than SOA GPHS. The corresponding specific thermal power is 214 W/kg, versus 160 W/kg for SOA GPHS; a 34% increase. Therefore, for the same thermal power, the CPFC-GPHS is lighter than SOA GPHS, while it uses the same amount of 238PuO2 fuel and same aeroshell. For the same helium release fraction and fuel temperature, binary-size particles CPFC-GPHS could

  4. The Challenges Associated with High Burnup and High Temperature for UO2 TRISO-Coated Particle Fuel

    SciTech Connect

    David Petti; John Maki

    2005-02-01

    The fuel service conditions for the DOE Next Generation Nuclear Plant (NGNP) will be challenging. All major fuel related design parameters (burnup, temperature, fast neutron fluence, power density, particle packing fraction) exceed the values that were qualified in the successful German UO2 TRISO-coated particle fuel development program in the 1980s. While TRISO-coated particle fuel has been irradiated at NGNP relevant levels for two or three of the design parameters, no data exist for TRISO-coated particle fuel for all five parameters simultaneously. Of particular concern are the high burnup and high temperatures expected in the NGNP. In this paper, where possible, we evaluate the challenges associated with high burnup and high temperature quantitatively by examining the performance of the fuel in terms of different known failure mechanisms. Potential design solutions to ameliorate the negative effects of high burnup and high temperature are also discussed.

  5. Fracture strength of the silicon carbide layer in TRISO coated fuel particles

    NASA Astrophysics Data System (ADS)

    Davis, Brian Campbell

    The SiC layer in the TRISO coating of next generation nuclear fuel particles is a structural element which ensures the containment of fissile products, thus forming the basis of the safety rationale for the reactor. Due to the inherent variability in ceramics, which can be affected by different manufacturing methods, application substrates, and geometries; it is important to characterize the fracture strength of this application specific ceramic. Hence, diametrical compression tests were performed on a sample population of SiC hemispheres, which were made from actual TRISO coatings. Multiple numerical analysis methods were used to design the test, understand the mechanics involved, and ultimately determine values for fracture strength. For an initial sample population of 8 hemispheres, the characteristic strength and Weibull modulus were 487 MPa and 4.0, respectively. Sensitivity analyses revealed that divot radius is the most important variable, followed by shell thickness and outside radius. The additional holistic results of this research are theoretical and experimental methodology improvements which constitute a value added step forward in destructive TRISO coated nuclear fuel particle testing.

  6. Device for fracturing silicon-carbide coatings on nuclear-fuel particles

    DOEpatents

    Turner, L.J.; Willey, M.G.; Tiegs, S.M.; Van Cleve, J.E. Jr.

    This invention is a device for fracturing particles. It is designed especially for use in hot cells designed for the handling of radioactive materials. In a typical application, the device is used to fracture a hard silicon-carbide coating present on carbon-matrix microspheres containing nuclear-fuel materials, such as uranium or thorium compounds. To promote remote control and facilitate maintenance, the particle breaker is pneumatically operated and contains no moving parts. It includes means for serially entraining the entrained particles on an anvil housed in a leak-tight chamber. The flow rate of the gas is at a value effecting fracture of the particles; preferably, it is at a value fracturing them into product particulates of fluidizable size. The chamber is provided with an outlet passage whose cross-sectional area decreases in the direction away from the chamber. The outlet is connected tangentially to a vertically oriented vortex-flow separator for recovering the product particulates entrained in the gas outflow from the chamber. The invention can be used on a batch or continuous basis to fracture the silicon-carbide coatings on virtually all of the particles fed thereto.

  7. Method for fracturing silicon-carbide coatings on nuclear-fuel particles

    DOEpatents

    Turner, Lloyd J.; Willey, Melvin G.; Tiegs, Sue M.; Van Cleve, Jr., John E.

    1982-01-01

    This invention is a device for fracturing particles. It is designed especially for use in "hot cells" designed for the handling of radioactive materials. In a typical application, the device is used to fracture a hard silicon-carbide coating present on carbon-matrix microspheres containing nuclear-fuel material, such as uranium or thorium compounds. To promote remote control and facilitate maintenance, the particle breaker is pneumatically operated and contains no moving parts. It includes means for serially entraining the entrained particles on an anvil housed in a leak-tight chamber. The flow rate of the gas is at a value effecting fracture of the particles; preferably, it is at a value fracturing them into product particulates of fluidizable size. The chamber is provided with an outlet passage whose cross-sectional area decreases in the direction away from the chamber. The outlet is connected tangentially to a vertically oriented vortex-flow separator for recovering the product particulates entrained in the gas outflow from the chamber. The invention can be used on a batch or continuous basis to fracture the silicon-carbide coatings on virtually all of the particles fed thereto.

  8. Fluoride-Salt-Cooled High-Temperature Reactor (FHR) with Silicon-Carbide-Matrix Coated-Particle Fuel

    SciTech Connect

    Forsberg, C. W.; Terrani, Kurt A; Snead, Lance Lewis; Katoh, Yutai

    2012-01-01

    The FHR is a new reactor concept that uses coated-particle fuel and a low-pressure liquid-salt coolant. Its neutronics are similar to a high-temperature gas-cooled reactor (HTGR). The power density is 5 to 10 times higher because of the superior cooling properties of liquids versus gases. The leading candidate coolant salt is a mixture of {sup 7}LiF and BeF{sub 2} (FLiBe) possessing a boiling point above 1300 C and the figure of merit {rho}C{sub p} (volumetric heat capacity) for the salt slightly superior to water. Studies are underway to define a near-term base-line concept while understanding longer-term options. Near-term options use graphite-matrix coated-particle fuel where the graphite is both a structural component and the primary neutron moderator. It is the same basic fuel used in HTGRs. The fuel can take several geometric forms with a pebble bed being the leading contender. Recent work on silicon-carbide-matrix (SiCm) coated-particle fuel may create a second longer-term fuel option. SiCm coated-particle fuels are currently being investigated for use in light-water reactors. The replacement of the graphite matrix with a SiCm creates a new family of fuels. The first motivation behind the effort is to take advantage of the superior radiation resistance of SiC compared to graphite in order to provide a stable matrix for hosting coated fuel particles. The second motivation is a much more rugged fuel under accident, repository, and other conditions.

  9. In-pile test results of U-silicide or U-nitride coated U-7Mo particle dispersion fuel in Al

    NASA Astrophysics Data System (ADS)

    Kim, Yeon Soo; Park, J. M.; Lee, K. H.; Yoo, B. O.; Ryu, H. J.; Ye, B.

    2014-11-01

    U-silicide or U-nitride coated U-Mo particle dispersion fuel in Al (U-Mo/Al) was in-pile tested to examine the effectiveness of the coating as a diffusion barrier between the U-7Mo fuel kernels and Al matrix. This paper reports the PIE data and analyses focusing on the effectiveness of the coating in terms of interaction layer (IL) growth and general fuel performance. The U-silicide coating showed considerable success, but it also provided evidence for additional improvement for coating process. The U-nitride coated specimen showed largely inefficient results in reducing IL growth. From the test, important observations were also made that can be utilized to improve U-Mo/Al fuel performance. The heating process for coating turned out to be beneficial to suppress fuel swelling. The use of larger fuel particles confirmed favorable effects on fuel performance.

  10. Key Differences in the Fabrication, Irradiation, and Safety Testing of U.S. and German TRISO-coated Particle Fuel and Their Implications on Fuel Performance

    SciTech Connect

    Petti, David Andrew; Maki, John Thomas; Buongiorno, Jacopo; Hobbins, Richard Redfield

    2002-06-01

    High temperature gas reactor technology is achieving a renaissance around the world. This technology relies on high quality production and performance of coated particle fuel. Historically, the irradiation performance of TRISO-coated gas reactor particle fuel in Germany has been superior to that in the United States. German fuel generally displayed in-pile gas release values that were three orders of magnitude lower than U.S. fuel. Thus, we have critically examined the TRISO-coated fuel fabrication processes in the U.S. and Germany and the associated irradiation database with a goal of understanding why the German fuel behaves acceptably, why the U.S. fuel has not faired as well, and what process/ production parameters impart the reliable performance to this fuel form. The postirradiation examination results are also reviewed to identify failure mechanisms that may be the cause of the poorer U.S. irradiation performance. This comparison will help determine the roles that particle fuel process/product attributes and irradiation conditions (burnup, fast neutron fluence, temperature, and degree of acceleration) have on the behavior of the fuel during irradiation and provide a more quantitative linkage between acceptable processing parameters, as-fabricated fuel properties and subsequent in-reactor performance.

  11. Uranium extraction from TRISO-coated fuel particles using supercritical CO2 containing tri-n-butyl phosphate.

    PubMed

    Zhu, Liyang; Duan, Wuhua; Xu, Jingming; Zhu, Yongjun

    2012-11-30

    High-temperature gas-cooled reactors (HTGRs) are advanced nuclear systems that will receive heavy use in the future. It is important to develop spent nuclear fuel reprocessing technologies for HTGR. A new method for recovering uranium from tristructural-isotropic (TRISO-) coated fuel particles with supercritical CO(2) containing tri-n-butyl phosphate (TBP) as a complexing agent was investigated. TRISO-coated fuel particles from HTGR fuel elements were first crushed to expose UO(2) pellet fuel kernels. The crushed TRISO-coated fuel particles were then treated under O(2) stream at 750°C, resulting in a mixture of U(3)O(8) powder and SiC shells. The conversion of U(3)O(8) into solid uranyl nitrate by its reaction with liquid N(2)O(4) in the presence of a small amount of water was carried out. Complete conversion was achieved after 60 min of reaction at 80°C, whereas the SiC shells were not converted by N(2)O(4). Uranyl nitrate in the converted mixture was extracted with supercritical CO(2) containing TBP. The cumulative extraction efficiency was above 98% after 20 min of online extraction at 50°C and 25 MPa, whereas the SiC shells were not extracted by TBP. The results suggest an attractive strategy for reprocessing spent nuclear fuel from HTGR to minimize the generation of secondary radioactive waste. PMID:23089063

  12. Nickel-Coated Aluminum Particles: A Promising Fuel for Mars Missions

    NASA Technical Reports Server (NTRS)

    Shafirovich, Evgeny; Varma, Arvind

    2004-01-01

    Combustion of metals in carbon dioxide is a promising source of energy for propulsion on Mars. This approach is based on the ability of some metals (e.g. Mg, Al) to burn in CO2 atmosphere and suggests use of the Martian carbon dioxide as an oxidizer in jet or rocket engines. Analysis shows that CO2/metal propulsion will reduce significantly the mass of propellant transported from Earth for long-range mobility on Mars and sample return missions. Recent calculations for the near-term missions indicate that a 200-kg ballistic hopper with CO2/metal rocket engines and a CO2 acquisition unit can perform 10-15 flights on Mars with the total range of 10-15 km, i.e. fulfill the exploration program typically assigned for a rover. Magnesium is currently recognized as a candidate fuel for such engines owing to easy ignition and fast burning in CO2. Aluminum may be more advantageous if a method for reducing its ignition temperature is found. Coating it by nickel is one such method. It is known that a thin nickel layer of nickel on the surface of aluminum particles can prevent their agglomeration and simultaneously facilitate their ignition, thus increasing the efficiency of aluminized propellants. Combustion of single Ni-coated Al particles in different gas environments (O2, CO2, air) was studied using electrodynamic levitation and laser ignition. It was shown that the combustion mechanisms depend on the ambient atmosphere. Combustion in CO2 is characterized by the smaller size and lower brightness of flame than in O2, and by phenomena such as micro-flashes and fragment ejection. The size and brightness of flame gradually decrease as the particle burns.

  13. Analytical Solution of Fick's Law of the TRISO-Coated Fuel Particles and Fuel Elements in Pebble-Bed High Temperature Gas-Cooled Reactors

    NASA Astrophysics Data System (ADS)

    Cao, Jian-Zhu; Fang, Chao; Sun, Li-Feng

    2011-05-01

    Two kinds of approaches are built to solve the fission products diffusion models (Fick's equation) based on sphere fuel particles and sphere fuel elements exactly. Two models for homogenous TRISO-coated fuel particles and fuel elements used in pebble-bed high temperature gas-cooled reactors are presented, respectively. The analytical solution of Fick's equation for fission products diffusion in fuel particles is derived by variables separation. In the fuel element system, a modification of the diffusion coefficient from D to D/r is made to characterize the difference of diffusion rates in distinct areas and it is shown that the Laplace and Hankel transformations are effective as the diffusion coefficient in Fick's equation is dependant on the radius of the fuel element. Both the solutions are useful for the prediction of the fission product behaviors and could be programmed in the corresponding engineering calculations.

  14. Method of evaluating the integrity of the outer carbon layer of triso-coated reactor fuel particles

    DOEpatents

    Caputo, Anthony J.; Costanzo, Dante A.; Lackey, Jr., Walter J.; Layton, Frank L.; Stinton, David P.

    1980-01-01

    This invention relates to a method for determining defective final layers of carbon on triso-coated fuel particles and the like. Samples of the particles are subjected to a high temperature treatment with gaseous chlorine and thereafter radiographed. The chlorine penetrates through any defective carbon layer and reacts with the underlying silicon carbide resulting in the volatilization of the silicon as SiCl.sub.4 leaving carbon as a porous layer. This porous carbon layer is easily detected by the radiography.

  15. Development of Improved Models and Designs for Coated-Particle Gas Reactor Fuels (I-NERI Annual Report)

    SciTech Connect

    Petti, David Andrew; Maki, John Thomas; Languille, Alain; Martin, Philippe; Ballinger, Ronald

    2002-11-01

    The objective of this INERI project is to develop improved fuel behavior models for gas reactor coated particle fuels and to develop improved coated-particle fuel designs that can be used reliably at very high burnups and potentially in fast gas-cooled reactors. Thermomechanical, thermophysical, and physiochemical material properties data were compiled by both the US and the French and preliminary assessments conducted. Comparison between U.S. and European data revealed many similarities and a few important differences. In all cases, the data needed for accurate fuel performance modeling of coated particle fuel at high burnup were lacking. The development of the INEEL fuel performance model, PARFUME, continued from earlier efforts. The statistical model being used to simulate the detailed finite element calculations is being upgraded and improved to allow for changes in fuel design attributes (e.g. thickness of layers, dimensions of kernel) as well as changes in important material properties to increase the flexibility of the code. In addition, modeling of other potentially important failure modes such as debonding and asphericity was started. A paper on the status of the model was presented at the HTR-2002 meeting in Petten, Netherlands in April 2002, and a paper on the statistical method was submitted to the Journal of Nuclear Material in September 2002. Benchmarking of the model against Japanese and an older DRAGON irradiation are planned. Preliminary calculations of the stresses in a coated particle have been calculated by the CEA using the ATLAS finite element model. This model and the material properties and constitutive relationships will be incorporated into a more general software platform termed Pleiades. Pleiades will be able to analyze different fuel forms at different scales (from particle to fuel body) and also handle the statistical variability in coated particle fuel. Diffusion couple experiments to study Ag and Pd transport through SiC were

  16. Fission product retention in TRISCO coated UO sub 2 particle fuels subjected to HTR simulated core heating tests

    SciTech Connect

    Baldwin, C.A.; Kania, M.J.

    1990-11-01

    Results of the examination and analysis of 25,730 individual microspheres from spherical fuel elements HFR-K3/1 and HFR-K3/3 are reported. The parent spheres were irradiated in excess of end-of-life exposure and subsequently subjected to simulated core heating tests in a special high-temperature furnace at Forschungszentrum, Juelich, GmbH (KFA). Following the heating tests, the spheres were electrolytically deconsolidated to obtain unbonded fuel particles for Irradiated Microsphere Gamma Analyzer (IMGA) analysis. For sphere HFR-K3/1, which was heated for 500 h at 1600{degree}C, only four particles were identified as having released fission products. The remaining particles from the sphere showed no statistical evidence of fission product release. Scanning Electron Microscopy (SEM) examination showed that three of the defect particles had large sections of the TRISO coating missing, while the fourth appeared normal. For sphere HFR-K3/3, which was heated for 100 h at 1800{degree}C, the IMGA data revealed that fission product release (cesium) from individual particles was significant and that there was large particle-to-particle variation in retention capabilities. Individual particle release (cesium) averaged ten times the KFA-measured integral spherical fuel element release value. In addition, the bimodal distribution of the individual particle data indicated that two distinct modes of failure at fuel temperatures of 1800{degree}C and above may exist. 6 refs., 6 figs., 4 tabs.

  17. Development of Improved Models and Designs for Coated-Particle Gas Reactor Fuels -- Final Report under the International Nuclear Energy Research Initiative (I-NERI)

    SciTech Connect

    Petti, David; Martin, Philippe; Phelip, Mayeul; Ballinger, Ronald

    2004-12-01

    The objective of this INERI project was to develop improved fuel behavior models for gas reactor coated-particle fuels and to explore improved coated-particle fuel designs that could be used reliably at very high burnups and potentially in gas-cooled fast reactors. Project participants included the Idaho National Engineering Laboratory (INEEL), Centre Étude Atomique (CEA), and the Massachusetts Institute of Technology (MIT). To accomplish the project objectives, work was organized into five tasks.

  18. Nickel-coated Aluminum Particles: A Promising Fuel for Mars Missions

    NASA Technical Reports Server (NTRS)

    Shafirovich, Evgeny; Varma, Arvind

    2004-01-01

    Combustion of metals in carbon dioxide is a promising source of energy for propulsion on Mars. This approach is based on the ability of some metals (e.g. Mg, Al) to burn in CO2 atmosphere and suggests use of the Martian carbon dioxide as an oxidizer in jet or rocket engines. Analysis shows that CO2/metal propulsion will reduce significantly the mass of propellant transported from Earth for long-range mobility on Mars and sample return missions. Recent calculations for the near-term missions indicate that a 200-kg ballistic hopper with CO2/metal rocket engines and a CO2 acquisition unit can perform 10-15 flights on Mars with the total range of 10-15 km, i.e. fulfill the exploration program typically assigned for a rover. Magnesium is currently recognized as a candidate fuel for such engines owing to easy ignition and fast burning in CO2. Aluminum may be more advantageous if a method for reducing its ignition temperature is found. Coating it by nickel is one such method. It is known that a thin nickel layer of nickel on the surface of aluminum particles can prevent their agglomeration and simultaneously facilitate their ignition, thus increasing the efficiency of aluminized propellants.

  19. Particle fuel bed tests

    SciTech Connect

    Horn, F.L.; Powell, J.R.; Savino, J.M.

    1985-01-01

    Gas-cooled reactors, using packed beds of small diameter coated fuel particles have been proposed for compact, high-power systems. The particulate fuel used in the tests was 800 microns in diameter, consisting of a thoria kernel coated with 200 microns of pyrocarbon. Typically, the bed of fuel particles was contained in a ceramic cylinder with porous metallic frits at each end. A dc voltage was applied to the metallic frits and the resulting electric current heated the bed. Heat was removed by passing coolant (helium or hydrogen) through the bed. Candidate frit materials, rhenium, nickel, zirconium carbide, and zirconium oxide were unaffected, while tungsten and tungsten-rhenium lost weight and strength. Zirconium-carbide particles were tested at 2000 K in H/sub 2/ for 12 hours with no visible reaction or weight loss.

  20. First elevated-temperature performance testing of coated particle fuel compacts from the AGR-1 irradiation experiment

    SciTech Connect

    Charles A. Baldwin; John D. Hunn; Robert N. Morris; Fred C. Montgomery; Chinthaka M. Silva; Paul A. Demkowicz

    2014-05-01

    In the AGR-1 irradiation experiment, 72 coated-particle fuel compacts were taken to a peak burnup of 19.5% fissions per initial metal atom with no in-pile failures. This paper discusses the first post-irradiation test of these mixed uranium oxide/uranium carbide fuel compacts at elevated temperature to examine the fuel performance under a simulated depressurized conduction cooldown event. A compact was heated for 400 h at 1600 degrees C. Release of 85Kr was monitored throughout the furnace test as an indicator of coating failure, while other fission product releases from the compact were periodically measured by capturing them on exchangeable, water-cooled deposition cups. No coating failure was detected during the furnace test, and this result was verified by subsequent electrolytic deconsolidation and acid leaching of the compact, which showed that all SiC layers were still intact. However, the deposition cups recovered significant quantities of silver, europium, and strontium. Based on comparison of calculated compact inventories at the end of irradiation versus analysis of these fission products released to the deposition cups and furnace internals, the minimum estimated fractional losses from the compact during the furnace test were 1.9 x 10-2 for silver, 1.4 x 10-3 for europium, and 1.1 x 10-5 for strontium. Other post-irradiation examination of AGR-1 compacts indicates that similar fractions of europium and silver may have already been released by the intact coated particles during irradiation, and it is therefore likely that the detected fission products released from the compact in this 1600 degrees C furnace test were from residual fission products in the matrix. Gamma analysis of coated particles deconsolidated from the compact after the heating test revealed that silver content within each particle varied considerably; a result that is probably not related to the furnace test, because it has also been observed in other as-irradiated AGR-1 compacts. X

  1. Coated Particle Fuel and Deep Burn Program Monthly Highlights January 2011

    SciTech Connect

    Snead, Lance Lewis; Bell, Gary L; Besmann, Theodore M

    2011-02-01

    During FY 2011 the CP & DB Program will report Highlights on a monthly basis, but will no longer produce Quarterly Progress Reports. Technical details that were previously included in the quarterly reports will be included in the appropriate Milestone Reports that are submitted to FCRD Program Management. These reports will also be uploaded to the Deep Burn website. The Monthly Highlights report for December 2010, ORNL/TM-2011/10, was distributed to program participants on January 12, 2011. As reported last month, the final Quarterly for FY 2010, Deep Burn Program Quarterly Report for July - September 2010, ORNL/TM-2010/301, was announced to program participants and posted to the website on December 28, 2010. This report discusses the following: (1) Thermochemical Data and Model Development - (a) Thermochemical Modeling, (b) Actinide and Fission Product Transport, (c) Radiation Damage and Properties; (2) TRU (transuranic elements) TRISO (tri-structural isotropic) Development - (a) TRU Kernel Development, (b) Coating Development; (3) Advanced TRISO Applications - Metal Matrix Fuels for LWR; (4) LWR Fully Ceramic Fuel - (a) FCM Fabrication Development, (b) FCM Irradiation Testing; (5) Fuel Performance and Analytical Analysis - Fuel Performance Modeling.

  2. Coated Particle Fuel and Deep Burn Program Monthly Highlights March 2011

    SciTech Connect

    Snead, Lance Lewis; Bell, Gary L; Besmann, Theodore M

    2011-04-01

    During FY 2011 the CP & DB Program will report Highlights on a monthly basis, but will no longer produce Quarterly Progress Reports. Technical details that were previously included in the quarterly reports will be included in the appropriate Milestone Reports that are submitted to FCRD Program Management. These reports will also be uploaded to the Deep Burn website. The Monthly Highlights report for February 2011, ORNL/TM-2011/71, was distributed to program participants on March 8, 2011. As reported previously, the final Quarterly for FY 2010, Deep Burn Program Quarterly Report for July - September 2010, ORNL/TM-2010/301, was announced to program participants and posted to the website on December 28, 2010. This report discusses the following: (1) Thermochemical Data and Model Development - (a) Thermochemical Modeling, (b) Thermomechanical Behavior, (c) Actinide and Fission Product Transport, (d) Radiation Damage and Properties; (2) TRU (transuranic elements) TRISO (tri-structural isotropic) Development - (a) TRU Kernel Development, (b) Coating Development; (3) Advanced TRISO Applications - Metal Matrix Fuels for LWR; (4) LWR Fully Ceramic Fuel - (a) FCM Fabrication Development, (b) FCM Irradiation Testing; and (5) Fuel Performance and Analytical Analysis - Fuel Performance Modeling.

  3. Coated Particle Fuel and Deep Burn Program Monthly Highlights February 2011

    SciTech Connect

    Snead, Lance Lewis; Bell, Gary L; Besmann, Theodore M

    2011-03-01

    During FY 2011 the CP & DB Program will report Highlights on a monthly basis, but will no longer produce Quarterly Progress Reports. Technical details that were previously included in the quarterly reports will be included in the appropriate Milestone Reports that are submitted to FCRD Program Management. These reports will also be uploaded to the Deep Burn website. The Monthly Highlights report for January 2010, ORNL/TM-2011/30, was distributed to program participants on February 8, 2011. As reported previously, the final Quarterly for FY 2010, Deep Burn Program Quarterly Report for July - September 2010, ORNL/TM-2010/301, was announced to program participants and posted to the website on December 28, 2010. This report discusses the following: (1) Thermochemical Data and Model Development - (a) Thermochemical Modeling, (b) Actinide and Fission Product Transport, (c) Radiation Damage and Properties; (2) TRU (transuranic elements) TRISO (tri-structural isotropic) Development - (a) TRU Kernel Development, (b) Coating Development; (3) Advanced TRISO Applications - Metal Matrix Fuels for LWR; (4) LWR Fully Ceramic Fuel - (a) FCM Fabrication Development, (b) FCM Irradiation Testing; and (5) Fuel Performance and Analytical Analysis - Fuel Performance Modeling.

  4. Coated Particle Fuel and Deep Burn Program Monthly Highlights June 2011

    SciTech Connect

    Snead, Lance Lewis; Bell, Gary L; Besmann, Theodore M

    2011-07-01

    During FY 2011 the CP & DB Program will report Highlights on a monthly basis, but will no longer produce Quarterly Progress Reports. Technical details that were previously included in the quarterly reports will be included in the appropriate Milestone Reports that are submitted to FCRD Program Management. These reports will also be uploaded to the Deep Burn website. The Monthly Highlights report for May 2011, ORNL/TM-2011/126, was distributed to program participants on June 9, 2011. As reported previously, the final Quarterly for FY 2010, Deep Burn Program Quarterly Report for July - September 2010, ORNL/TM-2010/301, was announced to program participants and posted to the website on December 28, 2010. This report discusses the following: (1) Fuel Performance Modeling - Fuel Performance Analysis; (2) Thermochemical Data and Model Development - (a) Thermochemical Behavior, (b) Thermomechanical Modeling, (c) Actinide and Fission Product Transport; (3) TRU (transuranic elements) TRISO (tri-structural isotropic) Development - (a) TRU Kernel Development, (b) Coating Development; and (4) LWR Fully Ceramic Fuel - (a) FCM Fabrication Development, (b) FCM Irradiation Testing.

  5. Coated Particle Fuel and Deep Burn Program Monthly Highlights April 2011

    SciTech Connect

    Snead, Lance Lewis; Bell, Gary L; Besmann, Theodore M

    2011-05-01

    The baseline change proposal BCP-FCRD-11026 submitted to change the due date for M21AF080202 'Demonstrate fabrication of Transuranic kernels of Plutonium-239/3.5at%Neptunium-237 using newly installed glove box facilities in ORNL 7930 hot cell complex' from 4/25/11 to 3/30/12 was approved this month. During FY 2011 the CP & DB Program will report Highlights on a monthly basis, but will no longer produce Quarterly Progress Reports. Technical details that were previously included in the quarterly reports will be included in the appropriate Milestone Reports that are submitted to FCRD Program Management. These reports will also be uploaded to the Deep Burn website. The Monthly Highlights report for March 2011, ORNL/TM-2011/96, was distributed to program participants on April 8, 2011. As reported previously, the final Quarterly for FY 2010, Deep Burn Program Quarterly Report for July - September 2010, ORNL/TM-2010/301, was announced to program participants and posted to the website on December 28, 2010. This report discusses the following: (1) Thermochemical Data and Model Development - (a) Thermochemical Modeling, (b) Thermomechanical Behavior, (c) Actinide and Fission Product Transport, (d) Radiation Damage and Properties; (2) TRU (transuranic elements) TRISO (tri-structural isotropic) Development - (a) TRU Kernel Development, (b) Coating Development; (3) Advanced TRISO Applications - Metal Matrix Fuels for LWR; (4) LWR Fully Ceramic Fuel - (a) FCM Fabrication Development, (b) FCM Irradiation Testing; (5) Fuel Performance and Analytical Analysis - Fuel Performance Modeling; and (6) ZrC Properties and Handbook - Properties of ZrC.

  6. Preparation of UC0.07-0.10N0.90-0.93 spheres for TRISO coated fuel particles

    SciTech Connect

    Collins, Jack Lee; Hunt, Rodney Dale; Johnson, Jared A; Silva, Chinthaka M; Lindemer, Terrence

    2014-01-01

    The U.S. Department of Energy is considering a new nuclear fuel, which should be much more impervious during a loss of coolant accident. The fuel would consist of tristructural isotropic coated particles with dense uranium nitride (UN) kernels. The objectives of this effort are to make uranium oxide microspheres with adequately dispersed carbon nanoparticles and to convert these microspheres into UN kernels. Recent improvements to internal gelation process were successfully applied to the production of uranium gel spheres with different concentrations of carbon black. After the spheres were washed, a simple, two-step heat profile was used to produce kernels with a chemical composition of UC0.07 0.10N0.90 0.93. The first step involved heating the microspheres to 2023 K in a vacuum, and in the second step, the microspheres were held at 1873 K for 6 hrs in nitrogen.

  7. A roadmap for the development and validation of coated particle fuel for future space radioisotope heater units (RHUs) and radioisotope power systems (RPSs)

    NASA Astrophysics Data System (ADS)

    Sholtis, Joseph A.

    2001-02-01

    In early 1999, coated particle fuel was identified as offering promising advancements in design flexibility, performance, specific mass and volume, as well as safety for future space radioisotope heater units (RHUs) and radioisotope power systems (RPSs). Subsequent study, conducted during Fiscal Year 1999, provided confidence that these potential benefits were substantial and demonstrable if a modest follow-on investigative test effort was pursued. This paper lays out a roadmap for both immediate and near-term decision making, as well as any full-scale development and validation of coated particle fuel undertaken for future space RHUs, and RPSs. In an effort to obtain adequate and timely information at a reasonable cost for immediate and near-term decision making, as well as any subsequent development, production, and application decisions, a four-phased regimen of testing is identified. The four phases of testing are: (1) Pre-Decisional Testing: (2) Pre-Production Analytical Verification Testing: (3) Production Quality Assurance Testing: and (4) Post-Production Safety Verification Testing. Although all four of these phases of testing are considered essential, the first two phases are especially important for immediate and near-term decisions to advance and pursue coated particle fuel for space RHUs and RPSs. The third and fourth phases of testing are primarily identified and included for completeness at this early stage. It is concluded that there is every reason to believe that the potential benefits of coated particle fuel can be readily demonstrated through a modest investigative test effort. If such an effort is pursued and proves successful, coated particle fuel could then be developed with assurance that its ultimate benefits would revolutionize the design and space use of future RHUs and RPSs. It is hoped that this paper will serve as a starting point for further discussions and more specific planning activities aimed at advancing coated particle fuel for

  8. Evaluation of the Fracture Strength for SiC Layers in the TRISO-coated Fuel Particle

    SciTech Connect

    Hong, Seong Gu; Byun, Thak Sang; Lowden, Richard Andrew; Snead, Lance Lewis; Katoh, Yutai

    2007-01-01

    A program to develop new methods to measure the fracture strength of the chemical vapor deposition (CVD) SiC coatings in nuclear fuel particles has been carried out. Internal pressurization and crush test techniques were developed and applied to prototype-sized tubular and hemispherical shell specimens. The fracture strength measured from each test method applying the Weibull two-parameter distribution, and Weibull parameters measured. It was shown that data generated with each test technique were independent of the test technique applied. This implies the developed test methods are reliable and provide reasonable strength data. For the same material, fracture strength varied with the specimen geometry and loading configuration. This size and loading configuration effects on the fracture strength are explained with the concept of effective surface.

  9. Preparation of UC0.07-0.10N0.90-0.93 spheres for TRISO coated fuel particles

    NASA Astrophysics Data System (ADS)

    Hunt, R. D.; Silva, C. M.; Lindemer, T. B.; Johnson, J. A.; Collins, J. L.

    2014-05-01

    The US Department of Energy is considering a new nuclear fuel that would be less susceptible to ruptures during a loss-of-coolant accident. The fuel would consist of tristructural isotropic coated particles with dense uranium nitride (UN) kernels with diameters of 650 or 800 μm. The objectives of this effort are to make uranium oxide microspheres with adequately dispersed carbon nanoparticles and to convert these microspheres into UN spheres, which could be then sintered into kernels. Recent improvements to the internal gelation process were successfully applied to the production of uranium gel spheres with different concentrations of carbon black. After the spheres were washed and dried, a simple two-step heat profile was used to produce porous microspheres with a chemical composition of UC0.07-0.10N0.90-0.93. The first step involved heating the microspheres to 2023 K in a vacuum, and in the second step, the microspheres were held at 1873 K for 6 h in flowing nitrogen.

  10. Performance of CVR coatings for PBR fuels

    SciTech Connect

    Adams, J.W.; Barletta, R.E.; Svandrlik, J.; Vanier, P.E.

    1993-12-31

    As part of the component development process for the particle bed reactor (PBR), it is necessary to develop coatings for fuel particles which will be time and temperature stable. These coatings must not only protect the particle from attack by the hydrogen coolant, but must also help to maintain the bed in a coolable geometry and mitigate against fission product release. In order to develop these advanced coatings, a process to produce chemical vapor reaction (CVR) coatings on fuel for PBRs has been developed. The initial screening tests for these coatings consisted of testing in flowing hot hydrogen at one atmosphere. Surrogate fuel particles consisting of pyrolytic graphite coated graphite particles have been heated in flowing hydrogen at constant temperature. The carbon loss from these particles was measured as a function of time. Exposure temperatures ranging from 2,500 to 3,000 K were used and samples were exposed for up to 14 minutes in a cyclical fashion, cooling to room temperature between exposures. The rate of weight loss measured as a function of time is compared to that from other tests of coated materials under similar conditions. Microscopic examination of the coatings before and after exposure was also conducted and these results are presented.

  11. INFUENCE OF SPECIMEN TYPE AND LOADING CONFIGURATION ON THE FRACTURE STRENGTH OF SiC LAYER IN COATED PARTICLE FUEL

    SciTech Connect

    Byun, Thak Sang; Hong, Seong Gu; Katoh, Yutai; Snead, Lance Lewis

    2006-01-01

    Internal pressurization and diametrical loading techniques were developed to measure the fracture strength of the chemical vapor deposition (CVD) silicon carbide (SiC) coatings in nuclear fuel particles. Miniature tubular and hemispherical shell specimens were used for both test methods. In the internal pressurization test an expansion load was applied to the inner surface of a specimen by use of a compressively loaded elastomeric insert (polyurethane). In the crush test a diametrical compressive load was applied to the outer surface(s) of a specimen. The test results revealed that the fracture strengths from four test methods obeyed Weibull's two-parameter distribution, and the measured values of the Weibull modulus were consistent for different test methods. The fracture strengths measured by crush test techniques were larger than those by internal pressurization tests. This is because the internal pressurization produces uniform stress distribution while the diametrical loading technique produces severely localized stress distribution. The test method dependence of fracture strength was explained by the size effect predicted by effective surface.

  12. Evaluation of Fracture Stress for the SiC Layer of TRISO-Coated Fuel Particles by A Modified Crush Testing

    SciTech Connect

    Byun, Thak Sang; Kim, Jin Weon; Miller, James Henry; Snead, Lance Lewis; Hunn, John D

    2010-01-01

    Fracture stress data for the chemical vapor deposition (CVD) SiC coatings of tri-isotropic (TRISO) carbon/silicon carbide coated fuel particles were obtained using a newly developed testing and evaluation method, and their relationship with microstructure investigated. A crush testing technique using a blanket foil at load-transferring contact has been developed for hemispherical shell SiC specimens based on finite element (FE) analysis results. Mean fracture stress varied with test material in the range of 330 650 MPa, and was connected to the combined characteristics of inner surface roughness and porosity.

  13. Coated particle waste form development

    SciTech Connect

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  14. Considerations of the Effects of Partial Debonding of the IPyC and Particle Asphericity on TRISCO-coated Fuel Behavior

    SciTech Connect

    G. K. Miller; D. A. Petti; J. T. Maki

    2004-09-01

    The fundamental design for a gas-cooled reactor relies on the behavior of the coated particle fuel. The coating layers surrounding the fuel kernels in these spherical particles, consisting of pyrolytic carbon and silicon carbide layers, act as a pressure vessel that retains fission product gases. Many more fuel particles have failed in US irradiations than would be expected when only one-dimensional pressure vessel failures are considered. Post-irradiation examinations indicate that multi-dimensional effects may have contributed to these failures, such as (1) irradiation-induced shrinkage cracks in the inner pyrocarbon (IPyC) layer, (2) partial debonding between the IPyC and SiC layers, and (3) deviations from a perfectly spherical shape. An approach that was used previously to evaluate the effects of irradiation-induced shrinkage cracks is used herein to assess the effects of partial debonding and asphericity. Results of this investigation serve to identify circumstances where these mechanisms may contribute to particle failures.

  15. Multidimensional multiphysics simulation of TRISO particle fuel

    NASA Astrophysics Data System (ADS)

    Hales, J. D.; Williamson, R. L.; Novascone, S. R.; Perez, D. M.; Spencer, B. W.; Pastore, G.

    2013-11-01

    Multidimensional multiphysics analysis of TRISO-coated particle fuel using the BISON finite element nuclear fuels code is described. The governing equations and material models applicable to particle fuel and implemented in BISON are outlined. Code verification based on a recent IAEA benchmarking exercise is described, and excellent comparisons are reported. Multiple TRISO-coated particles of increasing geometric complexity are considered. The code's ability to use the same algorithms and models to solve problems of varying dimensionality from 1D through 3D is demonstrated. The code provides rapid solutions of 1D spherically symmetric and 2D axially symmetric models, and its scalable parallel processing capability allows for solutions of large, complex 3D models. Additionally, the flexibility to easily include new physical and material models and straightforward ability to couple to lower length scale simulations makes BISON a powerful tool for simulation of coated-particle fuel. Future code development activities and potential applications are identified.

  16. Multidimensional Multiphysics Simulation of TRISO Particle Fuel

    SciTech Connect

    J. D. Hales; R. L. Williamson; S. R. Novascone; D. M. Perez; B. W. Spencer; G. Pastore

    2013-11-01

    Multidimensional multiphysics analysis of TRISO-coated particle fuel using the BISON finite-element based nuclear fuels code is described. The governing equations and material models applicable to particle fuel and implemented in BISON are outlined. Code verification based on a recent IAEA benchmarking exercise is described, and excellant comparisons are reported. Multiple TRISO-coated particles of increasing geometric complexity are considered. It is shown that the code's ability to perform large-scale parallel computations permits application to complex 3D phenomena while very efficient solutions for either 1D spherically symmetric or 2D axisymmetric geometries are straightforward. Additionally, the flexibility to easily include new physical and material models and uncomplicated ability to couple to lower length scale simulations makes BISON a powerful tool for simulation of coated-particle fuel. Future code development activities and potential applications are identified.

  17. Evaluation of Alternate Materials for Coated Particle Fuels for the Gas-Cooled Fast Reactor. Laboratory Directed Research and Development Program FY 2006 Final Report

    SciTech Connect

    Paul A. Demkowicz; Karen Wright; Jian Gan; David Petti; Todd Allen; Jake Blanchard

    2006-09-01

    Candidate ceramic materials were studied to determine their suitability as Gas-Cooled Fast Reactor particle fuel coatings. The ceramics examined in this work were: TiC, TiN, ZrC, ZrN, AlN, and SiC. The studies focused on (i) chemical reactivity of the ceramics with fission products palladium and rhodium, (ii) the thermomechanical stresses that develop in the fuel coatings from a variety of causes during burnup, and (iii) the radiation resiliency of the materials. The chemical reactivity of TiC, TiN, ZrC, and ZrN with Pd and Rh were all found to be much lower than that of SiC. A number of important chemical behaviors were observed at the ceramic-metal interfaces, including the formation of specific intermetallic phases and a variation in reaction rates for the different ceramics investigated. Based on the data collected in this work, the nitride ceramics (TiN and ZrN) exhibit chemical behavior that is characterized by lower reaction rates with Pd and Rh than the carbides TiC and ZrC. The thermomechanical stresses in spherical fuel particle ceramic coatings were modeled using finite element analysis, and included contributions from differential thermal expansion, fission gas pressure, fuel kernel swelling, and thermal creep. In general the tangential stresses in the coatings during full reactor operation are tensile, with ZrC showing the lowest values among TiC, ZrC, and SiC (TiN and ZrN were excluded from the comprehensive calculations due to a lack of available materials data). The work has highlighted the fact that thermal creep plays a critical role in the development of the stress state of the coatings by relaxing many of the stresses at high temperatures. To perform ion irradiations of sample materials, an irradiation beamline and high-temperature sample irradiation stage was constructed at the University of Wisconsin’s 1.7MV Tandem Accelerator Facility. This facility is now capable of irradiating of materials to high dose while controlling sample temperature

  18. The development of CVR coatings for PBR fuels

    NASA Astrophysics Data System (ADS)

    Barletta, R. E.; Vanier, P. E.; Dowell, M. B.; Lennartz, J. A.

    Particle bed reactors (PBR's) are being developed for both space power and propulsion applications. These reactors operate with exhaust gas temperatures of 2500 to 3000 K and fuel temperatures hundreds of degrees higher. One fuel design for these reactors consists of uranium carbide encapsulated in either carbon or graphite. This fuel kernel must be protected from the coolant gas, usually H2, both to prevent attack of the kernel and to limit fission product release. Refractory carbide coatings have been proposed for this purpose. The typical coating process used for this is a chemical vapor deposition. Testing of other components have indicated the superiority of refractory carbide coatings applied using a chemical vapor reaction (CVR) process, however technology to apply these coatings to large numbers of fuel particles with diameters on the order of 500 pm were not readily available. A process to deposit these CVR coatings on surrogate fuel consisting of graphite particles is described. Several types of coatings have been applied to the graphite substrate: NbC in various thicknesses and a bilayer coating consisting of NbC and TaC with a intermediate layer of pyrolytic graphite. These coated particles have been characterized prior to test; results are presented.

  19. The development of CVR coatings for PBR fuels

    SciTech Connect

    Barletta, R.E.; Vanier, P.E.; Dowell, M.B.; Lennartz, J.A.

    1993-12-01

    Particle bed reactors (PBRs) are being developed for both space power and propulsion applications. These reactors operate with exhaust gas temperatures of 2500 to 3000 K and fuel temperatures hundreds of degrees higher. One fuel design for these reactors consists of uranium carbide encapsulated in either carbon or graphite. This fuel kernel must be protected from the coolant gas, usually H{sub 2}, both to prevent attack of the kernel and to limit fission product release. Refractory carbide coatings have been proposed for this purpose. The typical coating process used for this is a chemical vapor deposition. Testing of other components have indicated the superiority of refractory carbide coatings applied using a chemical vapor reaction (CVR) process, however technology to apply these coatings to large numbers of fuel particles with diameters on the order of 500 pm were not readily available. A process to deposit these CVR coatings on surrogate fuel consisting of graphite particles is described. Several types of coatings have been applied to the graphite substrate: NbC in various thicknesses and a bilayer coating consisting of NbC and TaC with a intermediate layer of pyrolytic graphite. These coated particles have been characterized prior to test; results are presented.

  20. Particle adhesion in powder coating

    SciTech Connect

    Mazumder, M.K.; Wankum, D.L.; Knutson, M.; Williams, S.; Banerjee, S.

    1996-12-31

    Electrostatic powder coating is a widely used industrial painting process. It has three major advantages: (1) it provides high quality durable finish, (2) the process is environmentally friendly and does not require the use of organic solvents, and (3) it is economically competitive. The adhesion of electrostatically deposited polymer paint particles on the grounded conducting substrate depends upon many parameters: (a) particle size and shape distributions, (b) electrostatic charge distributions, (c) electrical resistivity, (d) dielectric strength of the particles, (e) thickness of the powder film, (f) presence and severity of the back corona, and (g) the conductivity and surface properties of the substrate. The authors present a model on the forces of deposition and adhesion of corona charged particles on conducting substrates.

  1. Method of identifying defective particle coatings

    DOEpatents

    Cohen, Mark E.; Whiting, Carlton D.

    1986-01-01

    A method for identifying coated particles having defective coatings desig to retain therewithin a build-up of gaseous materials including: (a) Pulling a vacuum on the particles; (b) Backfilling the particles at atmospheric pressure with a liquid capable of wetting the exterior surface of the coated particles, said liquid being a compound which includes an element having an atomic number higher than the highest atomic number of any element in the composition which forms the exterior surface of the particle coating; (c) Drying the particles; and (d) Radiographing the particles. By television monitoring, examination of the radiographs is substantially enhanced.

  2. Modeling Deep Burn TRISO particle nuclear fuel

    NASA Astrophysics Data System (ADS)

    Besmann, T. M.; Stoller, R. E.; Samolyuk, G.; Schuck, P. C.; Golubov, S. I.; Rudin, S. P.; Wills, J. M.; Coe, J. D.; Wirth, B. D.; Kim, S.; Morgan, D. D.; Szlufarska, I.

    2012-11-01

    Under the DOE Deep Burn program TRISO fuel is being investigated as a fuel form for consuming plutonium and minor actinides, and for greater efficiency in uranium utilization. The result will thus be to drive TRISO particulate fuel to very high burn-ups. In the current effort the various phenomena in the TRISO particle are being modeled using a variety of techniques. The chemical behavior is being treated utilizing thermochemical analysis to identify phase formation/transformation and chemical activities in the particle, including kernel migration. Density functional theory is being used to understand fission product diffusion within the plutonia oxide kernel, the fission product's attack on the SiC coating layer, as well as fission product diffusion through an alternative coating layer, ZrC. Finally, a multiscale approach is being used to understand thermal transport, including the effect of radiation damage induced defects, in a model SiC material.

  3. Preparation, Characterization and Performance of CVR Coatings for PBR Fuels

    NASA Astrophysics Data System (ADS)

    Adams, J. W.; Barletta, R. E.; Vanier, P. E.; Dowell, M. B.; Lennartz, J. W.

    1994-07-01

    As a part of the US Space Nuclear Thermal Propulsion Program, a process to deposit refractory carbide coatings using a fluidized bed chemical vapor reaction (CVR) process has been developed. Several types of coating have been applied to the graphite substrate which served as a surrogate fuel kernel. The coatings include NbC in various thicknesses and a bilayer coating consisting of NbC and TaC with an intermediate layer of pyrolytic graphite(PG). They were applied to a surrogate fuel kernel consisting of a PG-coated, graphite particle. The particles were characterized prior to test for coating thickness, grain size, stoichiometry (NbC only), free carbon and surface area. The initial screening tests for these coatings consisted of heating in flowing hot hydrogen at one atmosphere. The carbon loss from these particles was measured as a function of time. Exposure temperatures ranging from 2500 to 3000 K were used and samples were exposed for up to 14 minutes in a cyclical fashion, cooling to room temperature between exposures. Microscopic examination of the coatings after exposure was conducted. The rate of weight loss from these particles can be characterized as a simple Arrhenius process. These rates are compared to that from other tests of coated materials under similar conditions.

  4. Nuclear fuel particles and method of making nuclear fuel compacts therefrom

    DOEpatents

    DeVelasco, Rubin I.; Adams, Charles C.

    1991-01-01

    Methods for making nuclear fuel compacts exhibiting low heavy metal contamination and fewer defective coatings following compact fabrication from a mixture of hardenable binder, such as petroleum pitch, and nuclear fuel particles having multiple layer fission-product-retentive coatings, with the dense outermost layer of the fission-product-retentive coating being surrounded by a protective overcoating, e.g., pyrocarbon having a density between about 1 and 1.3 g/cm.sup.3. Such particles can be pre-compacted in molds under relatively high pressures and then combined with a fluid binder which is ultimately carbonized to produce carbonaceous nuclear fuel compacts having relatively high fuel loadings.

  5. Fracture strength and principal stress fields during crush testing of the SiC layer in TRISO-coated fuel particles

    NASA Astrophysics Data System (ADS)

    Davis, Brian C.; Ward, Logan; Butt, Darryl P.; Fillery, Brent; Reimanis, Ivar

    2016-08-01

    Diametrical compression testing is an important technique to evaluate fracture properties of the SiC layer in TRISO-coated nuclear fuel particles. This study was conducted to expand the understanding and improve the methodology of the test. An analytic solution and multiple FEA models are used to determine the development of the principal stress fields in the SiC shell during a crush test. An ideal fracture condition where the diametrical compression test best mimics in-service internal pressurization conditions was discovered. For a small set of empirical data points, results from different analysis methodologies were input to an iterative Weibull equation set to determine characteristic strength (332.9 MPa) and Weibull modulus (3.80). These results correlate well with published research. It is shown that SiC shell asphericity is currently the limiting factor of greatest concern to obtaining repeatable results. Improvements to the FEA are the only apparent method for incorporating asphericity and improving accuracy.

  6. Method for fluidizing and coating ultrafine particles, device for fluidizing and coating ultrafine particles

    DOEpatents

    Li, Jie; Liu, Yung Y

    2015-01-20

    The invention provides a method for dispersing particles within a reaction field, the method comprising confining the particles to the reaction field using a standing wave. The invention also provides a system for coating particles, the system comprising a reaction zone; a means for producing fluidized particles within the reaction zone; a fluid to produce a standing wave within the reaction zone; and a means for introducing coating moieties to the reaction zone. The invention also provides a method for coating particles, the method comprising fluidizing the particles, subjecting the particles to a standing wave; and contacting the subjected particles with a coating moiety.

  7. Coating parameters of zirconium carbide on advanced TRISO fuels

    NASA Astrophysics Data System (ADS)

    Dulude, Michael C.

    The feasibility of using very high temperature reactors (VHTR) as part of the next generation of nuclear reactors greatly depends on the tri-structural isotropic (TRISO) fuel particles reliability to retain both gaseous and metallic fission products created in irradiated UO2. Most research devoted to TRISO fuel particles has focused on the characteristics and retention ability of silicon carbide as the main barrier against metallic fission products. This work investigates the deposition parameters necessary to create advanced TRISO particles consisting of the standard SiC TRISO coatings with an additional layer of ZrC applied directly to the UO2 fuel kernel. The additional ZrC layer will act as an oxygen getter to prevent failure mechanisms experienced in TRISO particles. Two failure mechanisms that are of the most concern are the over pressurization of the particles and kernel migration within the TRISO particles. In this study successful ZrC coatings were created and the deposition characteristics were analyzed via optical and SEM microscopy techniques. The ZrC layer was confirmed through XRD analysis. This investigation also reduced U3O8 microspheres to UO2 in an argon atmosphere. The oxygen to metal ratio from the reduced U3O8 was back calculated from oxidation analysis performed with a TGA machine. Once consistent repeatability is shown with coating surrogate zirconia kernels, advanced TRISO coatings will be deposited on the UO2 fuel kernels.

  8. HVOF: Particle, flame diagnostics and coating characteristics

    SciTech Connect

    Kowalsky, K.A.; Marantz, D.R. ); Smith, M.F.; Oberkampf, W.L. )

    1990-01-01

    Dual focus laser velocimetry (L2F), photographic techniques, and pressure measurements were used to investigate particle and flame characteristics of a high velocity oxygen/fuel (HVOF) flame spray gun known as CDS''. Velocities of alumina, tungsten carbide, and Triballoy particles within the HVOF effluent stream have been measured using L2F techniques. Photographs of the exiting gases were used to determine the local Mach numbers within the gas stream. Measurements of Mach angles in the photographs were used to determine the actual gas velocity in the free jet of the device. Pressure measurements were made on the HVOF device which enabled calculations of the gas content, R, and the specific heat ratio, {kappa}. These calculations combined with estimates of gas temperature are used to calculate gas velocities at Mach 1 (nozzle exit). The HVOF device was used to produce dense WC/12 wt. % Co and Triballoy T-400 coatings. For the two gas flow conditions examined, higher hardness values and densities were observed for coatings deposited at the higher gas flow rates. 1 ref., 8 figs., 3 tabs.

  9. Coated U(Mo) Fuel: As-Fabricated Microstructures

    SciTech Connect

    Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

    2014-04-01

    As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

  10. Advanced Fuels Campaign Cladding & Coatings Meeting Summary

    SciTech Connect

    Not Listed

    2013-03-01

    The Fuel Cycle Research and Development (FCRD) Advanced Fuels Campaign (AFC) organized a Cladding and Coatings operational meeting February 12-13, 2013, at Oak Ridge National Laboratory (ORNL). Representatives from the U.S. Department of Energy (DOE), national laboratories, industry, and universities attended the two-day meeting. The purpose of the meeting was to discuss advanced cladding and cladding coating research and development (R&D); review experimental testing capabilities for assessing accident tolerant fuels; and review industry/university plans and experience in light water reactor (LWR) cladding and coating R&D.

  11. Hollow sphere ceramic particles for abradable coatings

    SciTech Connect

    Longo, F.N.; Bader, N.F. III; Dorfman, M.R.

    1984-05-22

    A hollow sphere ceramic flame spray powder is disclosed. The desired constituents are first formed into agglomerated particles in a spray drier. Then the agglomerated particles are introduced into a plasma flame which is adjusted so that the particles collected are substantially hollow. The hollow sphere ceramic particles are suitable for flame spraying a porous and abradable coating. The hollow particles may be selected from the group consisting of zirconium oxide and magnesium zirconate.

  12. Microfluidic Controlled Conformal Coating of Particles

    NASA Astrophysics Data System (ADS)

    Tsai, Scott; Wexler, Jason; Wan, Jiandi; Stone, Howard

    2011-11-01

    Coating flows are an important class of fluid mechanics problems. Typically a substrate is coated with a moving continuous film, but it is also possible to consider coating of discrete objects. In particular, in applications involving coating of particles that are useful in drug delivery, the coatings act as drug-carrying vehicles, while in cell therapy a thin polymeric coating is required to protect the cells from the host's immune system. Although many functional capabilities have been developed for lab-on-a-chip devices, a technique for coating has not been demonstrated. We present a microfluidic platform developed to coat micron-size spheres with a thin aqueous layer by magnetically pulling the particles from the aqueous phase to the non-aqueous phase in a co-flow. Coating thickness can be adjusted by the average fluid speed and the number of beads encapsulated inside a single coat is tuned by the ratio of magnetic to interfacial forces acting on the beads.

  13. Article coated with flash bonded superhydrophobic particles

    DOEpatents

    Simpson, John T [Clinton, TN; Blue, Craig A [Knoxville, TN; Kiggans, Jr., James O [Oak Ridge, TN

    2010-07-13

    A method of making article having a superhydrophobic surface includes: providing a solid body defining at least one surface; applying to the surface a plurality of diatomaceous earth particles and/or particles characterized by particle sizes ranging from at least 100 nm to about 10 .mu.m, the particles being further characterized by a plurality of nanopores, wherein at least some of the nanopores provide flow through porosity, the particles being further characterized by a plurality of spaced apart nanostructured features that include a contiguous, protrusive material; flash bonding the particles to the surface so that the particles are adherently bonded to the surface; and applying a hydrophobic coating layer to the surface and the particles so that the hydrophobic coating layer conforms to the nanostructured features.

  14. Pyrolytic carbon-coated nuclear fuel

    DOEpatents

    Lindemer, Terrence B.; Long, Jr., Ernest L.; Beatty, Ronald L.

    1978-01-01

    An improved nuclear fuel kernel having at least one pyrolytic carbon coating and a silicon carbon layer is provided in which extensive interaction of fission product lanthanides with the silicon carbon layer is avoided by providing sufficient UO.sub.2 to maintain the lanthanides as oxides during in-reactor use of said fuel.

  15. Treating asphericity in fuel particle pressure vessel modeling

    NASA Astrophysics Data System (ADS)

    Miller, Gregory K.; Wadsworth, Derek C.

    1994-07-01

    The prototypical nuclear fuel of the New Production Modular High Temperature Gas-Cooled Reactor (NP-MHTGR) consists of spherical TRISO-coated particles suspended in graphite cylinders. The coating layers surrounding the fuel kernels in these particles consist of pyrolytic carbon layers and a silicon carbide layer. These coating layers act as a pressure vessel which retains fission product gases. In the operating conditions of the NP-MHTGR, a small percentage of these particles (pressure vessels) are expected to fail due to the pressure loading. The fuel particles of the NP-MHTGR deviate to some degree from a true spherical shape, which may have some effect on the failure percentages. A method is presented that treats the asphericity of the particles in predicting failure probabilities for particle samples. It utilizes a combination of finite element analysis and Monte Carlo sampling and is based on the Weibull statistical theory. The method is used here to assess the effects of asphericity in particles of two common geometric shapes, i.e. faceted particles and ellipsoidal particles. The method presented could be used to treat particle anomalies other than asphericity.

  16. The measurement of silver diffusivity in zirconium carbide to study the release behavior of 110mAg in the ZrC TRISO-coated nuclear fuel particle

    NASA Astrophysics Data System (ADS)

    Yang, Young-Ki; Allen, Todd R.

    2016-03-01

    The tri-structural isotropic (TRISO) coated particle fuel has been developed and used for high temperature gas-cooled reactors (HTGRs). It provides a unique robustness of the first barrier for the fission products. The TRISO fuel particle has typically consisted of a UO2 or UCO kernel, surrounded by successive layers of porous carbon, dense inner pyrocarbon, silicon carbide, and dense outer pyrocarbon. During operation, however, the SiC layer has been known to release radioactive silver 110mAg which makes maintenance more difficult and thus costly. Zirconium carbide has been considered as a promising alternative to the SiC fission product barrier. ZrC exhibits high temperature stability and possibly possesses superior Pd resistance, while the retention properties especially for silver have not been adequately studied. To help elucidate the diffusive behavior of silver in the ZrC coating of the TRISO-coated particle, a new diffusion experimental technique, called the encapsulating source method, has been developed by constructing a constant source diffusion couple between ZrC and Ag gas originated from Zr-Ag solid solution. Scanning electron microscopy (SEM), wavelength-dispersive X-ray spectroscopy (WDS), electron backscatter diffraction (EBSD) and optical methods were used to analyze the diffusion couple annealed at 1500 °C. The resultant diffusion coefficient of Ag in single-crystalline ZrC0.84 at 1500 °C was experimentally determined to be about 2.8 (±1.2) × 10-17 m2/s.

  17. On-Line Nondestructive Methods for Examining Fuel Particles

    SciTech Connect

    Pardini, Allan F.; Bond, Leonard J.; Good, Morris S.; Bunch, Kyle J.; Sandness, Gerald A.; Hockey, Ronald L.; Saurwein, John J.; Gray, Joseph N.

    2007-09-15

    Tri-isotropic (TRISO) particle fuels, being considered for use in various advanced nuclear power reactors, consist of sub-millimeter diameter uranium oxide spheres uniformly coated to prevent the release of fission products into the reactor. About 15 billion of these spheres are needed to fuel a single reactor. Current quality control (QC) methods are manual, can destroy test specimens, and are not economically feasible. Replacing these methods with nondestructive evaluation (NDE) techniques, automated for higher speed, will make fuel production and reactor operation economically feasible, considering the requirement for extremely large fuel particle throughput rates. This paper reports a project to develop and demonstrate nondestructive examination methods to detect and reject defective particles, and in particular progress made in the final year of a Nuclear Energy Research Initiative (NERI) project . The work explored adapting, developing, and demonstrating innovative nondestructive test methods to cost-effectively assure the quality of large percentages of the fuel particles.

  18. Composite of coated magnetic alloy particle

    DOEpatents

    Moorhead, Arthur J.; Kim, Hyoun-Ee

    2000-01-01

    A composite structure and method for manufacturing same, the composite structure being comprised of metal particles and an inorganic bonding media. The method comprises the steps of coating particles of a metal powder with a thin layer of an inorganic bonding media selected from the group of powders consisting of a ceramic, glass, and glass-ceramic. The particles are assembled in a cavity and heat, with or without the addition of pressure, is thereafter applied to the particles until the layer of inorganic bonding media forms a strong bond with the particles and with the layer of inorganic bonding media on adjacent particles. The resulting composite structure is strong and remains cohesive at high temperatures.

  19. Method for applying pyrolytic carbon coatings to small particles

    DOEpatents

    Beatty, Ronald L.; Kiplinger, Dale V.; Chilcoat, Bill R.

    1977-01-01

    A method for coating small diameter, low density particles with pyrolytic carbon is provided by fluidizing a bed of particles wherein at least 50 per cent of the particles have a density and diameter of at least two times the remainder of the particles and thereafter recovering the small diameter and coated particles.

  20. Molecular Level Coating of Metal Oxide Particles

    NASA Technical Reports Server (NTRS)

    McDaniel, Patricia R. (Inventor); St.Clair, Terry L. (Inventor)

    2002-01-01

    Polymer encapsulated metal oxide particles are prepared by combining a polyamide acid in a polar osmotic solvent with a metal alkoxide solution. The polymer was imidized and the metal oxide formed simultaneously in a refluxing organic solvent. The resulting polymer-metal oxide is an intimately mixed commingled blend, possessing, synergistic properties of both the polymer and preceramic metal oxide. The encapsulated metal oxide particles have multiple uses including, being useful in the production of skin lubricating creams, weather resistant paints, as a filler for paper. making ultraviolet light stable filled printing ink, being extruded into fibers or ribbons, and coatings for fibers used in the production of composite structural panels.

  1. Molecular Level Coating for Metal Oxide Particles

    NASA Technical Reports Server (NTRS)

    McDaniel, Patricia R. (Inventor); Saint Clair, Terry L. (Inventor)

    2000-01-01

    Polymer encapsulated metal oxide particles are prepared by combining a polyamide acid in a polar aprotic solvent with a metal alkoxide solution. The polymer was imidized and the metal oxide formed simultaneously in a refluxing organic solvent. The resulting polymer-metal oxide is an intimately mixed commingled blend, possessing synergistic properties of both the polymer and preceramic metal oxide. The encapsulated metal oxide particles have multiple uses including, being useful in the production of skin lubricating creams, weather resistant paints, as a filler for paper, making ultraviolet light stable filled printing ink, being extruded into fibers or ribbons, and coatings for fibers used in the production of composite structural panels.

  2. Assessment of ceramic coatings for metal fuel melting crucible

    SciTech Connect

    Kim, Ki-Hwan; Song, Hoon; Kim, Jong-Hwan; Oh, Seok-Jin; Kim, Hyung-Tae; Lee, Chan-Bock

    2013-07-01

    The objective of this study is to develop a coating method and material for crucibles to prevent material interactions with the U-Zr/U-TRU-Zr fuels during the manufacturing of SFR fuels. Refractory coatings were applied to niobium substrates by vacuum plasma-spray coating method. Melt dipping tests conducted were the coated rods lowered into the fuel melt at 1600 C. degrees, and withdrawn and cooled outside the crucible in the inert atmosphere of the induction furnace. Melt dipping tests of the coated Nb rods indicated that plasma-sprayed Y{sub 2}O{sub 3} coating doesn't form significant reaction layer between fuel melt and coating layer. Melt dipping tests of the coated Nb rods showed that TiC, TaC, and Y{sub 2}O{sub 3} coatings exhibited the promising performance among other ceramic coatings. These materials could be promising candidate materials for the reusable melt crucible of metal fuel for SFR. In addition, in order to develop the vacuum plasma-spray coating method for re-usable crucible of metal fuel slugs to be overcome the issue of thermal expansion mismatch between coating material and crucible, various combinations of coating conditions were investigated to find the bonding effect on the substrate in pursuit of more effective ways to withstand the thermal stresses. It is observed that most coating methods maintained sound coating state in U-Zr melt. (authors)

  3. Carbon fuel particles used in direct carbon conversion fuel cells

    DOEpatents

    Cooper, John F.; Cherepy, Nerine

    2012-10-09

    A system for preparing particulate carbon fuel and using the particulate carbon fuel in a fuel cell. Carbon particles are finely divided. The finely dividing carbon particles are introduced into the fuel cell. A gas containing oxygen is introduced into the fuel cell. The finely divided carbon particles are exposed to carbonate salts, or to molten NaOH or KOH or LiOH or mixtures of NaOH or KOH or LiOH, or to mixed hydroxides, or to alkali and alkaline earth nitrates.

  4. Carbon fuel particles used in direct carbon conversion fuel cells

    DOEpatents

    Cooper, John F.; Cherepy, Nerine

    2012-01-24

    A system for preparing particulate carbon fuel and using the particulate carbon fuel in a fuel cell. Carbon particles are finely divided. The finely dividing carbon particles are introduced into the fuel cell. A gas containing oxygen is introduced into the fuel cell. The finely divided carbon particles are exposed to carbonate salts, or to molten NaOH or KOH or LiOH or mixtures of NaOH or KOH or LiOH, or to mixed hydroxides, or to alkali and alkaline earth nitrates.

  5. Carbon Fuel Particles Used in Direct Carbon Conversion Fuel Cells

    DOEpatents

    Cooper, John F.; Cherepy, Nerine

    2008-10-21

    A system for preparing particulate carbon fuel and using the particulate carbon fuel in a fuel cell. Carbon particles are finely divided. The finely dividing carbon particles are introduced into the fuel cell. A gas containing oxygen is introduced into the fuel cell. The finely divided carbon particles are exposed to carbonate salts, or to molten NaOH or KOH or LiOH or mixtures of NaOH or KOH or LiOH, or to mixed hydroxides, or to alkali and alkaline earth nitrates.

  6. Carbon fuel particles used in direct carbon conversion fuel cells

    DOEpatents

    Cooper, John F.; Cherepy, Nerine

    2011-08-16

    A system for preparing particulate carbon fuel and using the particulate carbon fuel in a fuel cell. Carbon particles are finely divided. The finely dividing carbon particles are introduced into the fuel cell. A gas containing oxygen is introduced into the fuel cell. The finely divided carbon particles are exposed to carbonate salts, or to molten NaOH or KOH or LiOH or mixtures of NaOH or KOH or LiOH, or to mixed hydroxides, or to alkali and alkaline earth nitrates.

  7. Effect of particle state on the adhesive strength of HVOF sprayed metallic coating

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Wang, Yu-Yue

    2002-12-01

    NiCrBSi and Ni-50Cr coatings were deposited using the high velocity oxygen fuel (HVOF) spray process under different spray parameters with two powders of different sizes to clarify the influence of the melting state of spray particles on the adhesive strength of the coating. The adhesive strength of the coating was estimated according to the American Society for Testing and Materials (ASTM) C633-79. The melting state of the spray droplet was examined from the coating microstructure. It was found that the melting state of spray particles had a significant effect on the adhesive strength of HVOF sprayed Ni-based coatings. The significant melting of the spray particle did not contribute to the increase in the adhesion of HVOF metallic coatings. On the other hand, the deposition of a partially melted large particle contributed to the substantial improvement of adhesive strength of the HVOF coating. The subsequent coating presented a dense microstructure and yielded an adhesive strength of more than 76 MPa, which was double that of the coating deposited with completely molten particles. It can be suggested that the good melting of the spray particle is mainly related to the mechanical interlocking effect, which reaches the limited and approximately defined adhesive strength up to 40 50 MPa.

  8. Preparation and characterization of energetic materials coated superfine aluminum particles

    NASA Astrophysics Data System (ADS)

    Liu, Songsong; Ye, Mingquan; Han, Aijun; Chen, Xin

    2014-01-01

    This work is devoted to protect the activity of aluminum in solid rocket propellants by means of solvent/non-solvent method in which nitrocellulose (NC) and Double-11 (shortened form of double-base gun propellant, model 11) have been used as coating materials. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to characterize the morphology of coated Al particles. Other characterization data of coated and uncoated Al particles, such as infrared absorption spectrum, laser particle size analysis and the active aluminum content were also studied. The thermal behavior of pure and coated aluminum samples have also been studied by simultaneous thermogravimetry-differential thermal analysis (TG-DTA) and differential scanning calorimetry (DSC). The results indicated that: superfine aluminum particles could be effectively coated with nitrocellulose and Double-11 through a solvent/non-solvent method. The energetic composite particles have core-shell structures and the thickness of the coating film is about 20-50 nm. The active aluminum content of different coated samples was measured by means of oxidation-reduction titration method. The results showed that after being stored in room temperature and under 50% humidity condition for about 4months the active aluminum content of coated Al particles decreased from 99.8 to 95.8% (NC coating) and 99.2% (Double-11 coating) respectively. Double-11 coating layer had a much better protective effect. The TG-DTA and DSC results showed that the energy amount and energy release rate of NC coated and Double-11 coated Al particles were larger than those of the raw Al particles. Double-11 coated Al particles have more significant catalytic effect on the thermal decomposition characters of AP than that of NC coated Al particles. These features accorded with the energy release characteristics of solid propellant.

  9. Erosion Resistance of High Velocity Oxy-Fuel WC-Co-Cr Thermal Spray Coatings

    NASA Astrophysics Data System (ADS)

    Imeson, Chris

    Thermal spray coatings have been incorporated in oil and gas extraction efforts for many years. Recently, High Velocity Oxy-Fuel (HVOF) has become increasingly incorporated where erosive environments are present. This study investigates the microstructural and mechanical properties of HVOF WC-Co-Cr coatings deposited at SharkSkin Coatings ltd. The deposited coatings exhibited a low porosity with high adhesion strength, hardness, and superior erosion resistance. In this study, a recirculating solid particle erosion testing machine was designed and fabricated to simulate an erosive environment on a laboratory scale. This study was also aimed at improving microstructures and mechanical properties of the coatings by modifying the two coating deposition parameters e.g. standoff and pre-cycle heating. It was determined that pre-spray substrate heating negatively affected the coatings microstructures e.g. porosity, while reducing the stand-off distance positively influenced the coating microstructures and mechanical properties, e.g. erosion resistance.

  10. Design of an Online Fission Gas Monitoring System for Post-irradiation Examination Heating Tests of Coated Fuel Particles for High-Temperature Gas-Cooled Reactors

    SciTech Connect

    Dawn Scates

    2010-10-01

    A new Fission Gas Monitoring System (FGMS) has been designed at the Idaho National Laboratory (INL) for use of monitoring online fission gas-released during fuel heating tests. The FGMS will be used with the Fuel Accident Condition Simulator (FACS) at the Hot Fuels Examination Facility (HFEF) located at the Materials and Fuels Complex (MFC) within the INL campus. Preselected Advanced Gas Reactor (AGR) TRISO (Tri-isotropic) fuel compacts will undergo testing to assess the fission product retention characteristics under high temperature accident conditions. The FACS furnace will heat the fuel to temperatures up to 2,000ºC in a helium atmosphere. Released fission products such as Kr and Xe isotopes will be transported downstream to the FGMS where they will accumulate in cryogenically cooledcollection traps and monitored with High Purity Germanium (HPGe) detectors during the heating process. Special INL developed software will be used to monitor the accumulated fission products and will report data in near real-time. These data will then be reported in a form that can be readily available to the INL reporting database. This paper describes the details of the FGMS design, the control and acqusition software, system calibration, and the expected performance of the FGMS. Preliminary online data may be available for presentation at the High Temperature Reactor (HTR) conference.

  11. A novel approach to a fine particle coating using porous spherical silica as core particles.

    PubMed

    Ishida, Makoto; Uchiyama, Jumpei; Isaji, Keiko; Suzuki, Yuta; Ikematsu, Yasuyuki; Aoki, Shigeru

    2014-08-01

    Abstract The applicability of porous spherical silica (PSS) was evaluated as core particles for pharmaceutical products by comparing it with commercial core particles such as mannitol (NP-108), sucrose and microcrystalline cellulose spheres. We investigated the physical properties of core particles, such as particle size distribution, flow properties, crushing strength, plastic limit, drying rate, hygroscopic property and aggregation degree. It was found that PSS was a core particle of small particle size, low friability, high water adsorption capacity, rapid drying rate and lower occurrence of particle aggregation, although wettability is a factor to be carefully considered. The aggregation and taste-masking ability using PSS and NP-108 as core particles were evaluated at a fluidized-bed coating process. The functional coating under the excess spray rate shows different aggregation trends and dissolution profiles between PSS and NP-108; thereby, exhibiting the formation of uniform coating under the excess spray rate in the case of PSS. This expands the range of the acceptable spray feed rates to coat fine particles, and indicates the possibility of decreasing the coating time. The results obtained in this study suggested that the core particle, which has a property like that of PSS, was useful in overcoming such disadvantages as large particle size, which feels gritty in oral cavity; particle aggregation; and the long coating time of the particle coating process. These results will enable the practical fine particle coating method by increasing the range of optimum coating conditions and decreasing the coating time in fluidized bed technology. PMID:23781858

  12. High temperature oxidation behavior of SiC coating in TRISO coated particles

    NASA Astrophysics Data System (ADS)

    Liu, Rongzheng; Liu, Bing; Zhang, Kaihong; Liu, Malin; Shao, Youlin; Tang, Chunhe

    2014-10-01

    High temperature oxidation behavior of SiC coatings in tristructural-isotropic (TRISO) coated particles is crucial to the in-pile safety of fuel particles for a high temperature gas cooled reactor (HTGR). The postulated accident condition of air ingress was taken into account in evaluating the reliability of the SiC layer. Oxidation tests of SiC coatings were carried out in the ranges of temperature between 800 and 1600 °C and time between 1 and 48 h in air atmosphere. Based on the microstructure evolution of the oxide layer, the mechanisms and kinetics of the oxidation process were proposed. The existence of silicon oxycarbides (SiOxCy) at the SiO2/SiC interface was demonstrated by X-ray photospectroscopy (XPS) analysis. Carbon was detected by Raman spectroscopy at the interface under conditions of very high temperatures and long oxidation time. From oxidation kinetics calculation, activation energies were 145 kJ/mol and 352 kJ/mol for the temperature ranges of 1200-1500 °C and 1550-1600 °C, respectively.

  13. Introduction of Coating Technology of Superfine Particle Surface

    NASA Astrophysics Data System (ADS)

    Song, Jieguang; Zhang, Lianmeng; Li, Junguo; Song, Jianrong

    With the fast development of new materials investigation, attention is paid to. The performance of superfine powders, which must be modified on the surface to acquire some points. Coating technology of particles is one especial method of surface modification. In this paper, coating methods of particles are classified into solid state, liquid state, and gaseous state, main methods and mechanisms during current time are reviewed, respectively, and some research examples are listed. The choice of diversified coating technologies is decided synthetically based on powder materials, performance of the modified substance, and application of coated powders. In the future, the researches of the core-shell modification mechanism, coated particles with an ordered arrangement coating layer, a new surface active agent, the facilities of suiting surface modification, and the evaluation methodology of the surface coating effect are very exigent and necessary for the preparation and application of superfine powders.

  14. Platinum- and platinum alloy-coated palladium and palladium alloy particles and uses thereof

    DOEpatents

    Adzic, Radoslav; Zhang, Junliang; Mo, Yibo; Vukmirovic, Miomir Branko

    2010-04-06

    The present invention relates to particle and nanoparticle composites useful as oxygen-reduction electrocatalysts. The particle composites are composed of a palladium or palladium-alloy particle or nanoparticle substrate coated with an atomic submonolayer, monolayer, bilayer, or trilayer of zerovalent platinum atoms. The invention also relates to a catalyst and a fuel cell containing the particle or nanoparticle composites of the invention. The invention additionally includes methods for oxygen reduction and production of electrical energy by using the particle and nanoparticle composites of the invention.

  15. Consideration of the effects on fuel particle behavior from shrinkage cracks in the inner pyrocarbon layer

    NASA Astrophysics Data System (ADS)

    Miller, Gregory K.; Petti, David A.; Varacalle, Dominic J.; Maki, John T.

    2001-06-01

    The fundamental design for a gas-cooled pebble bed reactor relies on an understanding of the behavior of coated particle fuel. The coating layers surrounding the fuel kernels in these spherical particles consist of pyrolytic carbon layers and a silicon carbide (SiC) layer. These coating layers act as a pressure vessel that retains fission product gases. A small percentage of fuel particles may fail during irradiation in the mode of a traditional pressure vessel failure. Fuel performance models used to predict particle behavior have traditionally been one-dimensional models that focus on this failure mechanism. Results of irradiation experiments, however, show that many more fuel particles fail than would be predicted by this mechanism alone. Post-irradiation examinations indicate that multi-dimensional effects, such as the presence of shrinkage cracks in the inner pyrolytic carbon layer (IPyC), contribute to these unexplained failures. Results of a study performed to evaluate the significance of cracking in the IPyC layer on behavior of a fuel particle are presented herein, which indicate that shrinkage cracks could contribute significantly to fuel particle failures.

  16. The influence of annealing temperature on the strength of TRISO coated particles

    NASA Astrophysics Data System (ADS)

    van Rooyen, I. J.; Neethling, J. H.; van Rooyen, P. M.

    2010-07-01

    The integrity of the Pebble Bed Modular Reactor (PBMR) fuel, and specifically the SiC layer system of the Tristructural Isotropic (TRISO) coated particle (CP), namely inner pyrolytic carbon, silicon carbide and outer pyrolytic carbon (I-PyC-SiC-O-PyC), determines the containment of fission products. The PBMR fuel consists of TRISO coated particles (CPs) embedded in a graphite matrix. One of the characterization techniques investigated by PBMR is the determination of strength of CPs. It is a well known metallurgical fact that temperature, amongst many other parameters, may influence the strength of a material. A recently developed method for measuring the strength of the TRISO coated particles was used and is briefly described in this article. The advantages of this method are demonstrated by the comparison of strength measurements of five experimental PBMR CP batches as a function of annealing temperature. Significant modification of strength after annealing was measured with increased temperature within the range 1000-2100 °C. The interesting feature of decreasing standard deviation of the strength with increasing temperature will also be discussed with a possible explanation. A significant difference in coated particle strength is also demonstrated for two CP batches with layer thickness on the extremities of the SiC layer thickness specification. The effect of long duration annealing on these strength values will also be demonstrated by comparing results from 1 h to 100 h annealing periods of coated particles at a temperature of 1600 °C.

  17. Superoleophilic particles and coatings and methods of making the same

    DOEpatents

    Simpson, John T; D& #x27; Urso, Brian

    2013-07-30

    Superoleophilic particles and surfaces and methods of making the same are described. The superoleophilic particles can include porous particles having a hydrophobic coating layer deposited thereon. The coated porous particles are characterized by particle sizes ranging from at least 100 nm to about 10 .mu.m and a plurality of nanopores. Some of the nanopores provide flow through porosity. The superoleophilic particles also include oil pinned within the nanopores of the porous particles The plurality of porous particles can include (i) particles including a plurality of spaced apart nanostructured features comprising a contiguous, protrusive material, (ii) diatomaceous earth particles, or (iii) both. The surfaces can include the superoleophilic particles coupled to the surface.

  18. Microfluidic conformal coating of non-spherical magnetic particles.

    PubMed

    Moon, Byeong-Ui; Hakimi, Navid; Hwang, Dae Kun; Tsai, Scott S H

    2014-09-01

    We present the conformal coating of non-spherical magnetic particles in a co-laminar flow microfluidic system. Whereas in the previous reports spherical particles had been coated with thin films that formed spheres around the particles; in this article, we show the coating of non-spherical particles with coating layers that are approximately uniform in thickness. The novelty of our work is that while liquid-liquid interfacial tension tends to minimize the surface area of interfaces-for example, to form spherical droplets that encapsulate spherical particles-in our experiments, the thin film that coats non-spherical particles has a non-minimal interfacial area. We first make bullet-shaped magnetic microparticles using a stop-flow lithography method that was previously demonstrated. We then suspend the bullet-shaped microparticles in an aqueous solution and flow the particle suspension with a co-flow of a non-aqueous mixture. A magnetic field gradient from a permanent magnet pulls the microparticles in the transverse direction to the fluid flow, until the particles reach the interface between the immiscible fluids. We observe that upon crossing the oil-water interface, the microparticles become coated by a thin film of the aqueous fluid. When we increase the two-fluid interfacial tension by reducing surfactant concentration, we observe that the particles become trapped at the interface, and we use this observation to extract an approximate magnetic susceptibility of the manufactured non-spherical microparticles. Finally, using fluorescence imaging, we confirm the uniformity of the thin film coating along the entire curved surface of the bullet-shaped particles. To the best of our knowledge, this is the first demonstration of conformal coating of non-spherical particles using microfluidics. PMID:25332731

  19. Evaluating of scale-up methodologies of gas-solid spouted beds for coating TRISO nuclear fuel particles using advanced measurement techniques

    NASA Astrophysics Data System (ADS)

    Ali, Neven Y.

    The work focuses on implementing for the first time advanced non-invasive measurement techniques to evaluate the scale-up methodology of gas-solid spouted beds for hydrodynamics similarity that has been reported in the literature based on matching dimensionless groups and the new mechanistic scale up methodology that has been developed in our laboratory based on matching the radial profile of gas holdup since the gas dynamics dictate the hydrodynamics of the gas-solid spouted beds. These techniques are gamma-ray computed tomography (CT) to measure the cross-sectional distribution of the phases' holdups and their radial profiles along the bed height and radioactive particle tracking (RPT) to measure in three-dimension (3D) solids velocity and their turbulent parameters. The measured local parameters and the analysis of the results obtained in this work validate our new methodology of scale up of gas-solid spouted beds by comparing for the similarity the phases' holdups and the dimensionless solids velocities and their turbulent parameters that are non-dimensionalized using the minimum spouting superficial gas velocity. However, the scale-up methodology of gas-solid spouted beds that is based on matching dimensionless groups has not been validated for hydrodynamics similarity with respect to the local parameters such as phases' holdups and dimensionless solids velocities and their turbulent parameters. Unfortunately, this method was validated in the literature by only measuring the global parameters. Thus, this work confirms that validation of the scale-up methods of gas-solid spouted beds for hydrodynamics similarity should reside on measuring and analyzing the local hydrodynamics parameters.

  20. Data Compilation for AGR-1 Variant 3 Coated Particle Composite LEU01-49T

    SciTech Connect

    Hunn, John D; Lowden, Richard Andrew

    2006-07-01

    This document is a compilation of characterization data for the AGR-1 variant 3 coated particle composite LEU01-49T, a composite of three batches of TRISO-coated 350 {micro}m diameter 19.7% low enrichment uranium oxide/uranium carbide kernels (LEUCO). The AGR-1 TRISO-coated particles consist of a spherical kernel coated with a {approx} 50% dense carbon buffer layer (100 {micro}m nominal thickness) followed by a dense inner pyrocarbon layer (40 {micro}m nominal thickness) followed by a SiC layer (35 {micro}m nominal thickness) followed by another dense outer pyrcoarbon layer (40 {micro}m nominal thickness). The coated particles were produced by ORNL for the Advanced Gas Reactor Fuel Development and Qualification (AGR) program to be put into compacts for the fuel shakedown irradiation (AGR-1) experiment. The kernels were obtained from BWXT and identified as composite G73D-20-6302. The BWXT kernel lot G73D-20-69302 was riffled into sublots for characterization and coating by ORNL and identified as LEUO01-?? (where ?? is a series of integers beginning with 01).

  1. Microfluidic conformal coating of non-spherical magnetic particles

    PubMed Central

    Moon, Byeong-Ui; Hakimi, Navid; Hwang, Dae Kun; Tsai, Scott S. H.

    2014-01-01

    We present the conformal coating of non-spherical magnetic particles in a co-laminar flow microfluidic system. Whereas in the previous reports spherical particles had been coated with thin films that formed spheres around the particles; in this article, we show the coating of non-spherical particles with coating layers that are approximately uniform in thickness. The novelty of our work is that while liquid-liquid interfacial tension tends to minimize the surface area of interfaces—for example, to form spherical droplets that encapsulate spherical particles—in our experiments, the thin film that coats non-spherical particles has a non-minimal interfacial area. We first make bullet-shaped magnetic microparticles using a stop-flow lithography method that was previously demonstrated. We then suspend the bullet-shaped microparticles in an aqueous solution and flow the particle suspension with a co-flow of a non-aqueous mixture. A magnetic field gradient from a permanent magnet pulls the microparticles in the transverse direction to the fluid flow, until the particles reach the interface between the immiscible fluids. We observe that upon crossing the oil-water interface, the microparticles become coated by a thin film of the aqueous fluid. When we increase the two-fluid interfacial tension by reducing surfactant concentration, we observe that the particles become trapped at the interface, and we use this observation to extract an approximate magnetic susceptibility of the manufactured non-spherical microparticles. Finally, using fluorescence imaging, we confirm the uniformity of the thin film coating along the entire curved surface of the bullet-shaped particles. To the best of our knowledge, this is the first demonstration of conformal coating of non-spherical particles using microfluidics. PMID:25332731

  2. High-Power Diode Laser Surface Treated HVOF Coating to Combat High Energy Particle Impact Wear

    NASA Astrophysics Data System (ADS)

    Mann, B. S.; Arya, Vivek; Pant, B. K.

    2013-07-01

    High-velocity oxy-fuel (HVOF)-sprayed coatings have performed exceptionally well in low-energy particle impact wear and are accepted worldwide. However, their application for high-energy particle impact wear (HEPIW) requires a different approach and more efforts. HVOF-coating systems typically use WC-Co, WC-Co-Cr, WC-Ni-Cr, and FeCrAlY-Cr3C2 powders. WC-Co-Cr powders are preferred when there is a high demand for corrosion resistance. WC-10Co-4Cr coating powder has been selected in the current study. To improve coating properties such as microhardness, fracture toughness, and HEPIW resistance, a new approach of surface treatment with robotically controlled high-power diode laser (HPDL) is attempted. The robotically controlled HVOF-coating deposition and laser surface treatment were monitored using real-time diagnostic control. The HPDL-treated coating has been compared with "as-sprayed" HVOF coating for HEPIW resistance, fracture toughness, microhardness and microstructure. The coating characteristics and properties after laser surface treatment have improved many times compared with "as-sprayed" HVOF coating. This is due to the elimination of pores in the coating and formation of a metallurgical bond between coating and substrate. This new development opens up a possibility of using such laser treatments in specialized areas where HEPIW damages are acute. The fracture toughness and HEPIW resistance along with optical micrographs of HPDL-treated and untreated HVOF coatings are discussed and reported in this article. HEPIW resistance is observed to be proportional to the product of fracture toughness and microhardness of the HVOF coating.

  3. Cold spray deposition of Ti2AlC coatings for improved nuclear fuel cladding

    NASA Astrophysics Data System (ADS)

    Maier, Benjamin R.; Garcia-Diaz, Brenda L.; Hauch, Benjamin; Olson, Luke C.; Sindelar, Robert L.; Sridharan, Kumar

    2015-11-01

    Coatings of Ti2AlC MAX phase compound have been successfully deposited on Zircaloy-4 (Zry-4) test flats, with the goal of enhancing the accident tolerance of LWR fuel cladding. Low temperature powder spray process, also known as cold spray, has been used to deposit coatings ∼90 μm in thickness using powder particles of <20 μm. X-ray diffraction analysis showed the phase-content of the deposited coatings to be identical to the powders indicating that no phase transformation or oxidation had occurred during the coating deposition process. The coating exhibited a high hardness of about 800 HK and pin-on-disk wear tests using abrasive ruby ball counter-surface showed the wear resistance of the coating to be significantly superior to the Zry-4 substrate. Scratch tests revealed the coatings to be well-adhered to the Zry-4 substrate. Such mechanical integrity is required for claddings from the standpoint of fretting wear resistance and resisting wear handling and insertion. Air oxidation tests at 700 °C and simulated LOCA tests at 1005 °C in steam environment showed the coatings to be significantly more oxidation resistant compared to Zry-4 suggesting that such coatings can potentially provide accident tolerance to nuclear fuel cladding.

  4. Cold spray deposition of Ti2AlC coatings for improved nuclear fuel cladding

    NASA Astrophysics Data System (ADS)

    Maier, Benjamin R.; Garcia-Diaz, Brenda L.; Hauch, Benjamin; Olson, Luke C.; Sindelar, Robert L.; Sridharan, Kumar

    2015-11-01

    Coatings of Ti2AlC MAX phase compound have been successfully deposited on Zircaloy-4 (Zry-4) test flats, with the goal of enhancing the accident tolerance of LWR fuel cladding. Low temperature powder spray process, also known as cold spray, has been used to deposit coatings ˜90 μm in thickness using powder particles of <20 μm. X-ray diffraction analysis showed the phase-content of the deposited coatings to be identical to the powders indicating that no phase transformation or oxidation had occurred during the coating deposition process. The coating exhibited a high hardness of about 800 HK and pin-on-disk wear tests using abrasive ruby ball counter-surface showed the wear resistance of the coating to be significantly superior to the Zry-4 substrate. Scratch tests revealed the coatings to be well-adhered to the Zry-4 substrate. Such mechanical integrity is required for claddings from the standpoint of fretting wear resistance and resisting wear handling and insertion. Air oxidation tests at 700 °C and simulated LOCA tests at 1005 °C in steam environment showed the coatings to be significantly more oxidation resistant compared to Zry-4 suggesting that such coatings can potentially provide accident tolerance to nuclear fuel cladding.

  5. Aqueous alteration of VHTR fuels particles under simulated geological conditions

    NASA Astrophysics Data System (ADS)

    Ait Chaou, Abdelouahed; Abdelouas, Abdesselam; Karakurt, Gökhan; Grambow, Bernd

    2014-05-01

    Very High Temperature Reactor (VHTR) fuels consist of the bistructural-isotropic (BISO) or tristructural-isotropic (TRISO)-coated particles embedded in a graphite matrix. Management of the spent fuel generated during VHTR operation would most likely be through deep geological disposal. In this framework we investigated the alteration of BISO (with pyrolytic carbon) and TRISO (with SiC) particles under geological conditions simulated by temperatures of 50 and 90 °C and in the presence of synthetic groundwater. Solid state (scanning electron microscopy (SEM), micro-Raman spectroscopy, electron probe microanalyses (EPMA) and X-ray photoelectron spectroscopy (XPS)) and solution analyses (ICP-MS, ionique chromatography (IC)) showed oxidation of both pyrolytic carbon and SiC at 90 °C. Under air this led to the formation of SiO2 and a clay-like Mg-silicate, while under reducing conditions (H2/N2 atmosphere) SiC and pyrolytic carbon were highly stable after a few months of alteration. At 50 °C, in the presence and absence of air, the alteration of the coatings was minor. In conclusion, due to their high stability in reducing conditions, HTR fuel disposal in reducing deep geological environments may constitute a viable solution for their long-term management.

  6. Boron coating on boron nitride coated nuclear fuels by chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Durmazuçar, Hasan H.; Gündüz, Güngör

    2000-12-01

    Uranium dioxide-only and uranium dioxide-gadolinium oxide (5% and 10%) ceramic nuclear fuel pellets which were already coated with boron nitride were coated with thin boron layer by chemical vapor deposition to increase the burn-up efficiency of the fuel during reactor operation. Coating was accomplished from the reaction of boron trichloride with hydrogen at 1250 K in a tube furnace, and then sintering at 1400 and 1525 K. The deposited boron was identified by infrared spectrum. The morphology of the coating was studied by using scanning electron microscope. The plate, grainy and string (fiber)-like boron structures were observed.

  7. Effect of carbon coating on scuffing performance in diesel fuels

    SciTech Connect

    Ajayi, O. O.; Alzoubi, M. F.; Erdemir, A.; Fenske, G. R.

    2000-06-29

    Low-sulfur and low-aromatic diesel fuels are being introduced in order to reduce various types of emissions in diesel engines to levels in compliance with current and impending US federal regulations. The low lubricity of these fuels, however, poses major reliability and durability problems for fuel injection components that depend on diesel fuel for their lubrication. In the present study, the authors evaluated the scuff resistance of surfaces in regular diesel fuel containing 500 ppm sulfur and in Fischer-Tropsch synthetic diesel fuel containing no sulfur or aromatics. Tests were conducted with the high frequency reciprocating test rig (HFRR) using 52100 steel balls and H-13 tool-steel flats with and without Argonne's special carbon coatings. Test results showed that the sulfur-containing fuels provide about 20% higher scuffing resistance than does fuel without sulfur. Use of the carbon coating on the flat increased scuffing resistance in both regular and synthetic fuels by about ten times, as measured by the contact severity index at scuffing. Scuffing failure in tests conducted with coated surfaces did not occur until the coating had been removed by the two distinct mechanisms of spalling and wear.

  8. Design of Aerosol Particle Coating: Thickness, Texture and Efficiency

    PubMed Central

    Buesser, B.; Pratsinis, S.E.

    2013-01-01

    Core-shell particles preserve the performance (e.g. magnetic, plasmonic or opacifying) of a core material while modifying its surface with a shell that facilitates (e.g. by blocking its reactivity) their incorporation into a host liquid or polymer matrix. Here coating of titania (core) aerosol particles with thin silica shells (films or layers) is investigated at non-isothermal conditions by a trimodal aerosol dynamics model, accounting for SiO2 generation by gas phase and surface oxidation of hexamethyldisiloxane (HMDSO) vapor, coagulation and sintering. After TiO2 particles have reached their final primary particle size (e.g. upon completion of sintering during their flame synthesis), coating starts by uniformly mixing them with HMDSO vapor that is oxidized either in the gas phase or on the particles’ surface resulting in SiO2 aerosols or deposits, respectively. Sintering of SiO2 deposited onto the core TiO2 particles takes place transforming rough into smooth coating shells depending on process conditions. The core-shell characteristics (thickness, texture and efficiency) are calculated for two limiting cases of coating shells: perfectly smooth (e.g. hermetic) and fractal-like. At constant TiO2 core particle production rate, the influence of coating weight fraction, surface oxidation and core particle size on coating shell characteristics is investigated and compared to pertinent experimental data through coating diagrams. With an optimal temperature profile for complete precursor conversion, the TiO2 aerosol and SiO2-precursor (HMDSO) vapor concentrations have the strongest influence on product coating shell characteristics. PMID:23729833

  9. Electroless silver coating of rod-like glass particles.

    PubMed

    Moon, Jee Hyun; Kim, Kyung Hwan; Choi, Hyung Wook; Lee, Sang Wha; Park, Sang Joon

    2008-09-01

    An electroless silver coating of rod-like glass particles was performed and silver glass composite powders were prepared to impart electrical conductivity to these non-conducting glass particles. The low density Ag-coated glass particles may be utilized for manufacturing conducting inorganic materials for electromagnetic interference (EMI) shielding applications and the techniques for controlling the uniform thickness of silver coating can be employed in preparation of biosensor materials. For the surface pretreatment, Sn sensitization was performed and the coating powders were characterized by scanning electron microscopy (SEM), focused ion beam microscopy (FIB), and atomic force microscopy (AFM) along with the surface resistant measurements. In particular, the use of FIB technique for determining directly the Ag-coating thickness was very effective on obtaining the optimum conditions for coating. The surface sensitization and initial silver loading for electroless silver coating could be found and the uniform and smooth silver-coated layer with thickness of 46 nm was prepared at 2 mol/l of Sn and 20% silver loading. PMID:18571859

  10. M3FT-15OR0202237: Submit Report on Results From Initial Coating Layer Development For UN TRISO Particles

    SciTech Connect

    Jolly, Brian C.; Lindemer, Terrence; Terrani, Kurt A.

    2015-02-01

    In support of fully ceramic matrix (FCM) fuel development, coating development work has begun at the Oak Ridge National Laboratory (ORNL) to produce tri-isotropic (TRISO) coated fuel particles with UN kernels. The nitride kernels are used to increase heavy metal density in these SiC-matrix fuel pellets with details described elsewhere. The advanced gas reactor (AGR) program at ORNL used fluidized bed chemical vapor deposition (FBCVD) techniques for TRISO coating of UCO (two phase mixture of UO2 and UCx) kernels. Similar techniques were employed for coating of the UN kernels, however significant changes in processing conditions were required to maintain acceptable coating properties due to physical property and dimensional differences between the UCO and UN kernels.

  11. Residual Stresses in High-Velocity Oxy-Fuel Metallic Coatings

    SciTech Connect

    Terry C. Totemeier; Richard N. Wright; W. David Swank

    2004-06-01

    X-ray based residual stress measurements were made on type 316 stainless steel and Fe3A1 coatings that were high-velocity oxy-fuel (HVOF) sprayed onto low-carbon and stainless steel substrates. Nominal coating thicknesses varied from 250 to 1500 mm. The effect of HVOF spray particle velocity on residual stress and deposition efficiency was assessed by preparing coatings at three different torch chamber pressures. The effect of substrate thickness on residual stress was determined by spraying coatings onto thick (6.4 mm) and thin (1.4 mm) substrates. Residual stresses were compressive for both coating materials and increased in magnitude with spray velocity. For coatings applied to thick substrates, near-surface residual stresses were essentially constant with increasing coating thickness. Difference in thermal expansion coefficient between low-carbon and stainless steels led to a 180 MPa difference in residual stress for Fe3A1 coatings. Deposition efficiency for both materials is maximized at an intermediate (~600 m/s) velocity. Considerations for X-ray measurement of residual stresses in HVOF coatings are also presented.

  12. Hygroscopic growth and droplet activation of soot particles: uncoated, succinic or sulfuric acid coated

    NASA Astrophysics Data System (ADS)

    Henning, S.; Ziese, M.; Kiselev, A.; Saathoff, H.; Möhler, O.; Mentel, T. F.; Buchholz, A.; Spindler, C.; Michaud, V.; Monier, M.; Sellegri, K.; Stratmann, F.

    2011-10-01

    The hygroscopic growth and droplet activation of uncoated soot particles and such coated with succinic acid and sulfuric acid were investigated during the IN-11 campaign at the Aerosol Interaction and Dynamics in the Atmosphere (AIDA) facility. A GFG-1000 soot generator applying nitrogen, respectively argon as carrier gas and a miniCAST soot generator were utilized to generate soot particles. Different organic carbon (OC) to black carbon (BC) ratios were adjusted for the CAST-soot by varying the fuel to air ratio. The hygroscopic growth was investigated by means of the mobile Leipzig Aerosol Cloud Interaction Simulator (LACIS-mobile) and two different Hygroscopicity Tandem Differential Mobility Analyzers (HTDMA, VHTDMA). Two Cloud Condensation Nucleus Counter (CCNC) were applied to measure the activation of the particles. For the untreated soot particles neither hygroscopic growth nor activation was observed, with exception of a partial activation of GFG-soot generated with argon as carrier gas. Coatings of succinic acid lead to a detectable hygroscopic growth of GFG-soot and enhanced the activated fraction of GFG- (carrier gas: argon) and CAST-soot, whereas no hygroscopic growth of the coated CAST-soot was found. Sulfuric acid coatings lead to an OC-content dependent hygroscopic growth of CAST-soot. Such a dependence was not observed for activation measurements. Coating with sulfuric acid decreased the amount of Polycyclic Aromatic Hydrocarbons (PAH), which were detected by AMS-measurements in the CAST-soot, and increased the amount of substances with lower molecular weight than the initial PAHs. We assume, that these reaction products increased the hygroscopicity of the coated particles in addition to the coating substance itself.

  13. Hygroscopic growth and droplet activation of soot particles: uncoated, succinic or sulfuric acid coated

    NASA Astrophysics Data System (ADS)

    Henning, S.; Ziese, M.; Kiselev, A.; Saathoff, H.; Möhler, O.; Mentel, T. F.; Buchholz, A.; Spindler, C.; Michaud, V.; Monier, M.; Sellegri, K.; Stratmann, F.

    2012-05-01

    The hygroscopic growth and droplet activation of uncoated soot particles and such coated with succinic acid and sulfuric acid were investigated during the IN-11 campaign at the Aerosol Interaction and Dynamics in the Atmosphere (AIDA) facility. A GFG-1000 soot generator applying either nitrogen or argon as carrier gas and a miniCAST soot generator were utilized to generate soot particles. Different organic carbon (OC) to black carbon (BC) ratios were adjusted for the CAST-soot by varying the fuel to air ratio. The hygroscopic growth was investigated by means of the mobile Leipzig Aerosol Cloud Interaction Simulator (LACIS-mobile) and two different Hygroscopicity Tandem Differential Mobility Analyzers (HTDMA, VHTDMA). Two Cloud Condensation Nucleus Counter (CCNC) were applied to measure the activation of the particles. For the untreated soot particles neither hygroscopic growth nor activation was observed at a supersaturation of 1%, with exception of a partial activation of GFG-soot generated with argon as carrier gas. Coatings of succinic acid lead to a detectable hygroscopic growth of GFG-soot and enhanced the activated fraction of GFG- (carrier gas: argon) and CAST-soot, whereas no hygroscopic growth of the coated CAST-soot was found. Sulfuric acid coatings led to an OC-content dependent hygroscopic growth of CAST-soot. Such a dependence was not observed for activation measurements. Coating with sulfuric acid decreased the amount of Polycyclic Aromatic Hydrocarbons (PAH), which were detected by AMS-measurements in the CAST-soot, and increased the amount of substances with lower molecular weight than the initial PAHs. We assume that these reaction products increased the hygroscopicity of the coated particles in addition to the coating substance itself.

  14. Dry particle coating of polymer particles for tailor-made product properties

    SciTech Connect

    Blümel, C. Schmidt, J. Dielesen, A. Sachs, M. Winzer, B. Peukert, W. Wirth, K.-E.

    2014-05-15

    Disperse polymer powders with tailor-made particle properties are of increasing interest in industrial applications such as Selective Laser Beam Melting processes (SLM). This study focuses on dry particle coating processes to improve the conductivity of the insulating polymer powder in order to assemble conductive devices. Therefore PP particles were coated with Carbon Black nanoparticles in a dry particle coating process. This process was investigated in dependence of process time and mass fraction of Carbon Black. The conductivity of the functionalized powders was measured by impedance spectroscopy. It was found that there is a dependence of process time, respectively coating ratio and conductivity. The powder shows higher conductivities with increasing number of guest particles per host particle surface area, i.e. there is a correlation between surface functionalization density and conductivity. The assembled composite particles open new possibilities for processing distinct polymers such as PP in SLM process. The fundamentals of the dry particle coating process of PP host particles with Carbon Black guest particles as well as the influence on the electrical conductivity will be discussed.

  15. Dry particle coating of polymer particles for tailor-made product properties

    NASA Astrophysics Data System (ADS)

    Blümel, C.; Schmidt, J.; Dielesen, A.; Sachs, M.; Winzer, B.; Peukert, W.; Wirth, K.-E.

    2014-05-01

    Disperse polymer powders with tailor-made particle properties are of increasing interest in industrial applications such as Selective Laser Beam Melting processes (SLM). This study focuses on dry particle coating processes to improve the conductivity of the insulating polymer powder in order to assemble conductive devices. Therefore PP particles were coated with Carbon Black nanoparticles in a dry particle coating process. This process was investigated in dependence of process time and mass fraction of Carbon Black. The conductivity of the functionalized powders was measured by impedance spectroscopy. It was found that there is a dependence of process time, respectively coating ratio and conductivity. The powder shows higher conductivities with increasing number of guest particles per host particle surface area, i.e. there is a correlation between surface functionalization density and conductivity. The assembled composite particles open new possibilities for processing distinct polymers such as PP in SLM process. The fundamentals of the dry particle coating process of PP host particles with Carbon Black guest particles as well as the influence on the electrical conductivity will be discussed.

  16. Significance of melt-fraction in HVOF sprayed hydroxyapatite particles, splats and coatings.

    PubMed

    Khor, K A; Li, H; Cheang, P

    2004-01-01

    Microstructure characterization and property evaluation of high velocity oxy-fuel (HVOF) sprayed hydroxyapatite (HA) splats and coatings were conducted in the present study as a function of the proportion of melting that occurred in HA particles during HVOF spray. In vitro behavior of single and folded HA splats in simulated body fluid was also investigated. Results showed that phase composition of as-sprayed HA coatings was influenced significantly by the melt fraction in HVOF sprayed particles. Melt fraction of the HA powders were experimentally determined from particle morphology analysis. It was found that the spray parameters and starting powder size influenced the melt fraction of the particles. In vitro investigation of individual HA splats made from different HA particles revealed decisive role of local phase composition in influencing their dissolution/precipitation behavior during the test. Furthermore, Raman spectroscopy qualitative inspection on the sprayed HA particles (partial melted) revealed that thermal decomposition occurred within the melted part rather than the unmelted zone. Young's modulus and micro-hardness of the as-sprayed particles and coatings were determined using nano-indentation technique. The resolidified zone of the sprayed HA particles exhibited an average Young's modulus value of 41.25 GPa. The measured values ranged from 23.1 to 65.3 GPa. The unmelted part of the HA powders showed a markedly narrower range. Young's modulus value of 83.9 GPa (+/-9.4 GPa) was recorded for this region. This succinctly highlight the difference between the unmelted region and melted regions of a HA particle. Young's moduli values measured on HVOF coatings were found to mirror the trend found in the spheroidised particles and splats with apt fidelity. PMID:14643591

  17. A novel concept of QUADRISO particles Part III : applications to the plutonium-thorium fuel cycle.

    SciTech Connect

    Talamo, A.

    2009-03-01

    In the present study, a plutonium-thorium fuel cycle is investigated including the {sup 233}U production and utilization. A prismatic thermal High Temperature Gas Reactor (HTGR) and the novel concept of quadruple isotropic (QUADRISO) coated particles, designed at the Argonne National Laboratory, have been used for the study. In absorbing QUADRISO particles, a burnable poison layer surrounds the central fuel kernel to flatten the reactivity curve as a function of time. At the beginning of life, the fuel in the QUADRISO particles is hidden from neutrons, since they get absorbed in the burnable poison before they reach the fuel kernel. Only when the burnable poison depletes, neutrons start streaming into the fuel kernel inducing fission reactions and compensating the fuel depletion of ordinary TRISO particles. In fertile QUADRISO particles, the absorber layer is replaced by natural thorium with the purpose of flattening the excess of reactivity by the thorium resonances and producing {sup 233}U. The above configuration has been compared with a configuration where fissile (neptunium-plutonium oxide from Light Water Reactors irradiated fuel) and fertile (natural thorium oxide) fuels are homogeneously mixed in the kernel of ordinary TRISO particles. For the {sup 233}U utilization, the core has been equipped with europium oxide absorbing QUADRISO particles.

  18. Method of producing encapsulated thermonuclear fuel particles

    DOEpatents

    Smith, Warren H.; Taylor, William L.; Turner, Harold L.

    1976-01-01

    A method of producing a fuel particle is disclosed, which comprises forming hollow spheroids which have a mass number greater than 50, immersing said spheroids while under the presence of pressure and heat in a gaseous atmosphere containing an isotope, such as deuterium and tritium, so as to diffuse the gas into the spheroid and thereafter cooling said spheroids up to about 77.degree. Kelvin to about 4.degree. Kelvin.

  19. Molten carbonate fuel cell cathode with mixed oxide coating

    DOEpatents

    Hilmi, Abdelkader; Yuh, Chao-Yi

    2013-05-07

    A molten carbonate fuel cell cathode having a cathode body and a coating of a mixed oxygen ion conductor materials. The mixed oxygen ion conductor materials are formed from ceria or doped ceria, such as gadolinium doped ceria or yttrium doped ceria. The coating is deposited on the cathode body using a sol-gel process, which utilizes as precursors organometallic compounds, organic and inorganic salts, hydroxides or alkoxides and which uses as the solvent water, organic solvent or a mixture of same.

  20. Reaction synthesis of Ni-Al based particle composite coatings

    SciTech Connect

    SUSAN,DONALD F.; MISIOLEK,WOICECK Z.; MARDER,ARNOLD R.

    2000-02-11

    Electrodeposited metal matrix/metal particle composite (EMMC) coatings were produced with a nickel matrix and aluminum particles. By optimizing the process parameters, coatings were deposited with 20 volume percent aluminum particles. Coating morphology and composition were characterized using light optical microscopy (LOM), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA). Differential thermal analysis (DTA) was employed to study reactive phase formation. The effect of heat treatment on coating phase formation was studied in the temperature range 415 to 1,000 C. Long-time exposure at low temperature results in the formation of several intermetallic phases at the Ni matrix/Al particle interfaces and concentrically around the original Al particles. Upon heating to the 500--600 C range, the aluminum particles react with the nickel matrix to form NiAl islands within the Ni matrix. When exposed to higher temperatures (600--1,000 C), diffusional reaction between NiAl and nickel produces ({gamma})Ni{sub 3}Al. The final equilibrium microstructure consists of blocks of ({gamma}{prime})Ni{sub 3}Al in a {gamma}(Ni) solid solution matrix, with small pores also present. Pore formation is explained based on local density changes during intermetallic phase formation and microstructural development is discussed with reference to reaction synthesis of bulk nickel aluminides.

  1. Debye series for light scattering by a coated nonspherical particle

    SciTech Connect

    Xu Feng; Lock, James A.

    2010-06-15

    By using the extended boundary condition method, the Debye series is developed for light scattered by a coated nonspherical particle in order to interpret the angular dependence of the scattered intensity in terms of various physical processes. Numerical calculations are performed to study the influence of the coating thickness and the ellipticity of a coated spheroid on the angular position of the {alpha} and {beta} primary rainbows, which are produced by partial waves experiencing one internal reflection. The hyperbolic umbilic focal section is demonstrated and is analyzed for both the {alpha} and the {beta} rainbows.

  2. Debye series for light scattering by a coated nonspherical particle

    NASA Astrophysics Data System (ADS)

    Xu, Feng; Lock, James A.

    2010-06-01

    By using the extended boundary condition method, the Debye series is developed for light scattered by a coated nonspherical particle in order to interpret the angular dependence of the scattered intensity in terms of various physical processes. Numerical calculations are performed to study the influence of the coating thickness and the ellipticity of a coated spheroid on the angular position of the α and β primary rainbows, which are produced by partial waves experiencing one internal reflection. The hyperbolic umbilic focal section is demonstrated and is analyzed for both the α and the β rainbows.

  3. Coating of pellets with micronized ethylcellulose particles by a dry powder coating technique.

    PubMed

    Pearnchob, Nantharat; Bodmeier, Roland

    2003-12-11

    Pellets were coated with ethylcellulose powder to achieve extended release. The film forming ability of ethylcellulose powder and the effect of formulation factors (plasticizer type and concentration) and curing conditions (curing temperature and time) were investigated. The coating formulation was divided into two components consisting of a powder mixture (polymer plus talc) and a mixture of liquid materials (plasticizer plus binder solution), which were sprayed separately into the coating chamber of a fluidized bed coater (Glatt GPCG-1, Wurster insert). The coated pellets were oven-cured under different conditions (60-80 degrees C, 2-24 h) without and with humidity (100% relative humidity). Propranolol hydrochloride was used as a model drug, and drug release was studied in 0.1 N HCl at 37 degrees C (USP XXV paddle method). Despite the high glass transition temperature of ethylcellulose (133.4 degrees C), micronized ethylcellulose powder can be used for dry powder coating by adjusting the coating temperature, amount and type of plasticizer applied, and curing conditions. 40% plasticizer and a curing step (80 degrees C, 24 h) were required to achieve complete coalescence of the polymer particles and extended drug release of coated pellets. Although ethylcellulose-coated pellets had an uneven surface, extended drug release could be obtained with coating level of 15%. Because of its high glass transition temperature, ethylcellulose-coated pellets showed unchanged drug release profiles upon storage at room temperature for 3 years. PMID:14643971

  4. Particle melting behavior during high-velocity oxygen fuel thermal spraying

    NASA Astrophysics Data System (ADS)

    He, J.; Ice, M.; Lavernia, E.

    2001-03-01

    Particle melting behavior during high-velocity oxygen fuel (HVOF) thermal spraying was investigated using Inconel 625 powders. The powder characteristics and coating properties were investigated using scanning electron microscopy (SEM), x-ray, and microhardness studies. Results indicated that the volume fraction of unmelted particles in the coatings was dependent on the proportion of powder within a specified size range, in these experiments, 30 to 50 µm. This particle size range was primarily determined by the particle temperature, which was measured during spraying. Particle temperature significantly decreased as particle size increased. The microhardness values for the coatings containing unmelted particles were predicted by a simple rule-of-mixtures equation for the case of a low volume fraction of unmelted particles. However, for the condition of high volume fraction of unmelted particles, the measured microhardness values did not compare favorably with the calculated values, probably due to the presence of porosity, which occurred in the form of voids found among unmelted particles. The microstructure and characteristics of the feedstock powder were retained in the corresponding coating under certain spray conditions.

  5. Data Compilation for AGR-1 Baseline Coated Particle Composite LEU01-46T

    SciTech Connect

    Hunn, John D; Lowden, Richard Andrew

    2006-04-01

    This document is a compilation of characterization data for the AGR-1 baseline coated particle composite LEU01-46T, a composite of four batches of TRISO-coated 350 {micro}m 19.7% low enrichment uranium oxide/uranium carbide kernels (LEUCO). The AGR-1 TRISO-coated particles consist of a spherical kernel coated with a {approx} 50% dense carbon buffer layer (100 {micro}m nominal thickness) followed by a dense inner pyrocarbonlayer (40 {micro}m nominal thickness) followed by a SiC layer (35 {micro}m nominal thickness) followed by another dense outer pyrocarbon layer (40 {micro}m nominal thickness). The coated particles, were produced by ORNL for the Advanced Gas Reactor Fuel Development and Qualification (AGR) program to be put into compacts for insertion in the first irradiation test capsule, AGR-1. The kernels were obtained from BWXT and identified as composite (G73D-20-69302). The BWXT kernel lot G73D-20-69302 was riffled into sublots for characterization and coating by ORNL and identified as LEU01-?? (where ?? is a series of integers beginning with 01). Additional particle batches were coated with only buffer or buffer plus inner pyrocarbon (IPyC) layers using similar process conditions as used for the full TRISO batches comprising the LEU01-46T composite. These batches were fabricated in order to qualify that the process conditions used for buffer and IPyC would produce acceptable densities, as described in sections 8 and 9. These qualifying batches used 350 {micro}m natural uranium oxide/uranium carbide kernels (NUCO). The kernels were obtained from BWXT and identified as composite G73B-NU-69300. The use of NUCO surrogate kernels is not expected to significantly effect the densities of the buffer and IPyC coatings. Confirmatory batches using LEUCO kernels from G73D-20-69302 were coated and characterized to verify this assumption. The AGR-1 Fuel Product Specification and Characterization Guidance (INL EDF-4380, Rev. 6) provides the requirements necessary for

  6. Polymer coatings as separator layers for microbial fuel cell cathodes

    NASA Astrophysics Data System (ADS)

    Watson, Valerie J.; Saito, Tomonori; Hickner, Michael A.; Logan, Bruce E.

    2011-03-01

    Membrane separators reduce oxygen flux from the cathode into the anolyte in microbial fuel cells (MFCs), but water accumulation and pH gradients between the separator and cathode reduces performance. Air cathodes were spray-coated (water-facing side) with anion exchange, cation exchange, and neutral polymer coatings of different thicknesses to incorporate the separator into the cathode. The anion exchange polymer coating resulted in greater power density (1167 ± 135 mW m-2) than a cation exchange coating (439 ± 2 mW m-2). This power output was similar to that produced by a Nafion-coated cathode (1114 ± 174 mW m-2), and slightly lower than the uncoated cathode (1384 ± 82 mW m-2). Thicker coatings reduced oxygen diffusion into the electrolyte and increased coulombic efficiency (CE = 56-64%) relative to an uncoated cathode (29 ± 8%), but decreased power production (255-574 mW m-2). Electrochemical characterization of the cathodes ex situ to the MFC showed that the cathodes with the lowest charge transfer resistance and the highest oxygen reduction activity produced the most power in MFC tests. The results on hydrophilic cathode separator layers revealed a trade off between power and CE. Cathodes coated with a thin coating of anion exchange polymer show promise for controlling oxygen transfer while minimally affecting power production.

  7. Characteristics of MCrAlY coatings sprayed by high velocity oxygen-fuel spraying system

    SciTech Connect

    Itoh, Y.; Saitoh, M.; Tamura, M.

    2000-01-01

    High velocity oxygen-fuel (HVOF) spraying system in open air has been established for producing the coatings that are extremely clean and dense. It is thought that the HVOF sprayed MCrAlY (M is Fe, Ni and/or Co) coatings can be applied to provide resistance against oxidation and corrosion to the hot parts of gas turbines. Also, it is well known that the thicker coating can be sprayed in comparison with any other thermal spraying systems due to improved residual stresses. However, thermal and mechanical properties of HVOF coatings have not been clarified. Especially, the characteristics of residual stress, that are the most important property from the view point of production technique, have not been made clear. In this paper, the mechanical properties of HVOF sprayed MCrAlY coatings were measured in both the case of as-sprayed and heat-treated coatings in comparison with a vacuum plasma sprayed MCrAlY coatings. It was confirmed that the mechanical properties of HVOF sprayed MCrAlY coatings could be improved by a diffusion heat treatment to equate the vacuum plasma sprayed MCrAlY coatings. Also, the residual stress characteristics were analyzed using a deflection measurement technique and a X-ray technique. The residual stress of HVOF coating was reduced by the shot-peening effect comparable to that of a plasma spray system in open air. This phenomena could be explained by the reason that the HVOF sprayed MCrAlY coating was built up by poorly melted particles.

  8. Coated metal sintering carriers for fuel cell electrodes

    SciTech Connect

    Donelson, Richard; Bryson, E. S.

    1998-01-01

    A carrier for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.

  9. Coated metal sintering carriers for fuel cell electrodes

    DOEpatents

    Donelson, R.; Bryson, E.S.

    1998-11-10

    A carrier is described for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.

  10. Conformal coating of non-spherical magnetic particles using microfluidics

    NASA Astrophysics Data System (ADS)

    Moon, Byeong-Ui; Hakimi, Navid; Hwang, Dae Kun; Tsai, Scott; Department of Mechanical; Industrial Engineering Team; Department of Chemical Engineering Collaboration

    2014-11-01

    We present the conformal coating of non-spherical magnetic particles in a microfluidic channel. We first prepare three-dimensional (3D) bullet-shaped magnetic microparticles using stop-flow lithography. We then suspend the bullet-shaped microparticles in an aqueous solution, and flow the particle suspension with a co-flow of a non-aqueous mixture. A magnetic field gradient from a permanent magnet pulls the microparticles in the transverse direction to the fluid flow, until the particles reach the interface between the immiscible fluids. In a physical domain characterized by a low particle Reynolds number and a high magnetic Bond number, we observe that the microparticles cross the oil-water interface, and then become coated by a thin film of the aqueous fluid. When we increase the two-fluid interfacial tension by reducing the surfactant concentration, we observe that the particles become trapped at the interface. We use this observation to approximate the magnetic susceptibility of the manufactured non-spherical microparticles, which are not known a priori. Using fluorescence imaging, we confirm the uniformity of the thin film coating along the surface of the bullet-shaped particles.

  11. Controlling the scattering properties of thin, particle-doped coatings

    NASA Astrophysics Data System (ADS)

    Rogers, William; Corbett, Madeleine; Manoharan, Vinothan

    2013-03-01

    Coatings and thin films of small particles suspended in a matrix possess optical properties that are important in several industries from cosmetics and paints to polymer composites. Many of the most interesting applications require coatings that produce several bulk effects simultaneously, but it is often difficult to rationally formulate materials with these desired optical properties. Here, we focus on the specific challenge of designing a thin colloidal film that maximizes both diffuse and total hemispherical transmission. We demonstrate that these bulk optical properties follow a simple scaling with two microscopic length scales: the scattering and transport mean free paths. Using these length scales and Mie scattering calculations, we generate basic design rules that relate scattering at the single particle level to the film's bulk optical properties. These ideas will be useful in the rational design of future optically active coatings.

  12. Effectiveness of Cool Roof Coatings with Ceramic Particles

    SciTech Connect

    Brehob, Ellen G; Desjarlais, Andre Omer; Atchley, Jerald Allen

    2011-01-01

    Liquid applied coatings promoted as cool roof coatings, including several with ceramic particles, were tested at Oak Ridge National Laboratory (ORNL), Oak Ridge, Tenn., for the purpose of quantifying their thermal performances. Solar reflectance measurements were made for new samples and aged samples using a portable reflectometer (ASTM C1549, Standard Test Method for Determination of Solar Reflectance Near Ambient Temperature Using a Portable Solar Reflectometer) and for new samples using the integrating spheres method (ASTM E903, Standard Test Method for Solar Absorptance, Reflectance, and Transmittance of Materials Using Integrating Spheres). Thermal emittance was measured for the new samples using a portable emissometer (ASTM C1371, Standard Test Method for Determination of Emittance of Materials Near Room 1 Proceedings of the 2011 International Roofing Symposium Temperature Using Portable Emissometers). Thermal conductivity of the coatings was measured using a FOX 304 heat flow meter (ASTM C518, Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus). The surface properties of the cool roof coatings had higher solar reflectance than the reference black and white material, but there were no significant differences among coatings with and without ceramics. The coatings were applied to EPDM (ethylene propylene diene monomer) membranes and installed on the Roof Thermal Research Apparatus (RTRA), an instrumented facility at ORNL for testing roofs. Roof temperatures and heat flux through the roof were obtained for a year of exposure in east Tennessee. The field tests showed significant reduction in cooling required compared with the black reference roof (~80 percent) and a modest reduction in cooling compared with the white reference roof (~33 percent). The coating material with the highest solar reflectivity (no ceramic particles) demonstrated the best overall thermal performance (combination of reducing the

  13. Composite of ceramic-coated magnetic alloy particles

    DOEpatents

    Moorhead, Arthur J.; Kim, Hyoun-Ee

    2000-01-01

    A composite structure and method for manufacturing same, the composite structure being comprised of metal particles and an inorganic bonding media. The method comprises the steps of coating particles of a metal powder with a thin layer of an inorganic bonding media selected from the group of powders consisting of a ceramic, glass, and glass-ceramic. The particles are assembled in a cavity and heat, with or without the addition of pressure, is thereafter applied to the particles until the layer of inorganic bonding media forms a strong bond with the particles and with the layer of inorganic bonding media on adjacent particles. The resulting composite structure is strong and remains cohesive at high temperatures.

  14. Polar studies of the sphericity degree of V/HTR nuclear fuel particles

    SciTech Connect

    Robert-Inacio, F. . E-mail: frederique.robert@isen.fr; Boschet, C.; Charollais, F.

    2006-06-15

    Advanced nuclear power reactor designs such as (Very) High Temperature Reactors (V/HTR) employ TRISO fuel particles that typically have a sub-millimetre U-based fuel kernel coated with three isotropic ceramic layers-a layer of silicon carbide sandwiched between pyrocarbon layers of different density. Evaluation of the ceramic layer thickness and of the degree of sphericity of these typical nuclear fuel particles is required at each step of the fabrication, in order to estimate future fuel performance under irradiation conditions. This study is based on the image processing of polished cross-sections, realized near the equatorial plane. From these 2D images, some measurements are carried out, giving an estimation of the diameter values for a sample of particles at each step of the coating process. These values are then statistically extended to the third dimension in order to obtain the thickness of each layer and the degree of sphericity of each particle. A representation of diameter and layer thickness in polar coordinates enables one to identify steps for which the coating process is defective or deviating from nominal objectives.

  15. Glass coated compressible solid oxide fuel cell seals

    NASA Astrophysics Data System (ADS)

    Rautanen, M.; Thomann, O.; Himanen, O.; Tallgren, J.; Kiviaho, J.

    2014-02-01

    With the growing footprint of solid oxide fuel cell stacks, there is a need to extend the operating range of compressible gaskets towards lower stress levels. This article describes a method to manufacture SOFC seals by coating a compressible sealing material (Thermiculite 866) with glass to obtain good sealing performance even at compression stresses as low as 0.1 MPa. Glass layer can be coated using an organic carrier consisting of terpineol, ethanol and ethyl cellulose. The coated seals can be heat treated by simply ramping the temperature up to operating temperature at 60 Kh-1 and therefore no extra steps, which are typical to glass seals, are required. Coated seals were manufactured using this route and evaluated both ex-situ and in a real stack. Leak rates of 0.1-0.3 ml (m min)-1 were measured at 2-25 mbar overpressure using 50/50 H2/N2. A 30-cell stack was manufactured and tested using coated seals. At nominal operating conditions of 0.25 A cm-2 and 650 °C average cathode temperature, 46% fuel utilization and 20% air utilization the stack had a total hydrogen cross leak of 60 ml min-1 corresponding to 0.7% of the inlet hydrogen flow rate.

  16. TRISO-Coated Fuel Durability Under Extreme Conditions

    SciTech Connect

    Reimanis, Ivar; Gorman, Brian; Butt, Darryl

    2014-03-30

    The PIs propose to examine TRISO-coated particles (SiC and ZrC coatings) in an integrated two-part study. In the first part, experiments will be performed to assess the reaction kinetics of the carbides under CO-CO2 environments at temperatures up to 1800 degree C. Kinetic model will be applied to describe the degradation. Scanning and transmission electron microscopy will be employed to establish the chemical and microstructure evolution under the imposed environmental conditions. The second part of the proposed work focuses on establishing the role of the high temperature, environmental exposure described above on the mechanical behavior of TRISO-coated particles. Electron microscopy and other advanced techniques will be subsequently performed to evaluate failure mechanisms. The work is expected to reveal relationships between corrosion reactions, starting material characteristics (polytype of SiC, impurity concentration, flaw distribution), flaw healing behavior, and crack growth.

  17. Cold sprayed copper coating: numerical study of particle impact and coating characterization

    NASA Astrophysics Data System (ADS)

    Mebdoua, Yamina; Fizi, Yazid; Bouhelal, Nadjet

    2016-05-01

    Cold spraying technique is a promising process fabricating high quality metallic coatings. This work concerns both numerical and experimental investigations of cold sprayed copper coating taking into account impact conditions including, particle velocities and temperature, gas pressure and material nature. The conducted numerical study is an examination of the deformation behavior of Cu particles sprayed onto steel substrate using Abaqus/explicit software, allowing a good understanding of the deposition characteristics of copper particles and the effect of particle velocity on the coating microstructure. The numerical results show that particle impact velocity has a significant effect on its morphology; Lagrangian method exhibits an excessive distortion of the elements in the case of high impact velocity and fine meshing size, whereas simulation of particle impact using arbitrary Lagrangian-Eulerian (ALE) method is close to the experimental observations. Contribution to the topical issue "Materials for Energy Harvesting, Conversion and Storage (ICOME 2015) - Elected submissions", edited by Jean-Michel Nunzi, Rachid Bennacer and Mohammed El Ganaoui

  18. Screening Design of Supersonic Air Fuel Processing for Hard Metal Coatings

    NASA Astrophysics Data System (ADS)

    Lyphout, C.; Björklund, S.; Karlsson, M.; Runte, M.; Reisel, G.; Boccaccio, P.

    2014-12-01

    Replacement of electrolytic hard chromium method by thermal spray technology has shown a growing interest in the past decades, mainly pioneered by depositing WC-based material by conventional HVOF processes. Lower thermal energy and higher kinetic energy of sprayed particles achieved by newly developed Supersonic Air Fuel system, so-called HVAF-M3, significantly reduces decarburization, and increases wear and corrosion resistance properties, making HVAF-sprayed coatings attractive both economically and environmentally. In the present work, full factorial designs of experiments have been extensively utilized to establish relationships between hardware configurations, process and engineering variables, and coatings properties. The relevance of those process factors is emphasized and their significance is discussed in the optimization of coatings for improved abrasion wear and corrosion performances.

  19. A conductive and hydrophilic bipolar plate coating for enhanced proton exchange membrane fuel cell performance and water management

    NASA Astrophysics Data System (ADS)

    Nowak, Andrew P.; Salguero, Tina T.; Kirby, Kevin W.; Zhong, Feng; Blunk, Richard H. J.

    2012-07-01

    Electrically conductive and hydrophilic coatings for proton exchange membrane fuel cell (PEMFC) stainless steel bipolar plates have been developed in order to minimize voltage losses at the plate and gas diffusion layer (GDL) interface and facilitate liquid water transport in plate channels for efficient stack operation. The coatings are based on a multifunctional silane, 1,2-bis(triethoxysilyl)ethane (BTSE), mixed with conductive, hydrophilic carbon black. Vulcan® XC72 carbon black was modified with either polar phenylsulfonic acid (PSA) or carboxylic acid (COOH) groups to increase hydrophilic character and wetting behavior. Wetting and electrical contact resistance performance was compared with coatings based on nano-particle titania and silica. These conductive silane and carbon composite coating precursors are conveniently formulated in alcohol solution for scalable application via spray coating. Cured films exhibit negligible contact resistance increase (<2 mΩ cm2) at 1.4 MPa when deposited on both physical vapor deposited (PVD) carbon and electroplated gold coated stainless steel. The coatings were tested for hydrophilicity retention under wet and dry fuel cell conditions where the BTSE-COOH coating remained hydrophilic on stamped stainless steel bipolar plate prototypes after greater than 1200 h of simulated fuel cell testing with only moderate loss of hydrophilicity.

  20. HVOF Spraying of Fe-Based MMC Coatings with In Situ Formation of Hard Particles by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Röttger, A.; Weber, S. L.; Theisen, W.; Rajasekaran, B.; Vaßen, R.

    2012-03-01

    Thick (2-3 mm) Fe-base coatings with admixed ferrotitanium (Fe30Ti70) were applied to austenitic steel by a high-velocity oxy-fuel process (HVOF). Hot-isostatic pressing (HIP) was carried out to the decrease porosity and to increase the material strength, wear resistance, and adhesive bond strength of the deposited coating to the substrate material. SEM and XRD investigations confirmed the formation of hard titanium carbide (TiC) particles during HIP treatment as a result of strong carbon diffusion out of the metal matrix and into the Fe30Ti70 particles. The mechanical and wear properties of the densified coatings were investigated by means of shear tests, hardness measurements, and abrasive wear tests. A comparison of the coatings in the as-sprayed and the HIPed state showed a large increase in the wear resistance due to in situ TiC formation.

  1. Particle fueling and impurity control in PDX

    SciTech Connect

    Fonck, R.J.; Bell, M.; Bol, K.; Budny, R.; Couture, P.; Darrow, D.; Dylla, H.; Goldston, R.; Grek, B.; Hawryluk, R.

    1984-12-01

    Fueling requirements and impurity levels in neutral-beam-heated discharges in the PDX tokamak have been compared for plasmas formed with conventional graphite rail limiters, a particle scoop limiter, and an open or closed poloidal divertor. Gas flows necessary to obtain a given density are highest for diverted discharges and lowest for the scoop limiter. Hydrogen pellet injection provides an efficient alternate fueling technique, and a multiple pellet injector has produced high density discharges for an absorbed neutral beam power of up to 600 kW, above which higher speeds or more massive pellets are required for penetration to the plasma core. Power balance studies indicate that 30 to 40% of the total input power is radiated while approx. 15% is absorbed by the limiting surface, except in the open divertor case, where 60% flows to the neutralizer plate. In all operating configurations, Z/sub eff/ usually rises at the onset of neutral beam injection. Both open divertor plasmas and those formed on a well conditioned water-cooled limiter have Z/sub eff/ less than or equal to 2 at the end of neutral injection. A definitive comparison of divertors and limiters for impurity control purposes requires longer beam pulses or higher power levels than available on present machines.

  2. Aluminum hydroxide coating thickness measurements and brushing tests on K West Basin fuel elements

    SciTech Connect

    Pitner, A.L.

    1998-09-11

    Aluminum hydroxide coating thicknesses were measured on fuel elements stored in aluminum canisters in K West Basin using specially developed eddy current probes . The results were used to estimate coating inventories for MCO fuel,loading. Brushing tests successfully demonstrated the ability to remove the coating if deemed necessary prior to MCO loading.

  3. Silver (Ag) Transport Mechanisms in TRISO Coated Particles: A Critical Review

    SciTech Connect

    IJ van Rooyen; ML Dunzik-Gougar; PM van Rooyen

    2014-05-01

    Transport of 110mAg in the intact SiC layer of TRISO coated particles has been studied for approximately 30 years without arriving at a satisfactory explanation of the transport mechanism. In this paper the possible mechanisms postulated in previous experimental studies, both in-reactor and out-of reactor research environment studies are critically reviewed and of particular interest are relevance to very high temperature gas reactor operating and accident conditions. Among the factors thought to influence Ag transport are grain boundary stoichiometry, SiC grain size and shape, the presence of free silicon, nano-cracks, thermal decomposition, palladium attack, transmutation products, layer thinning and coated particle shape. Additionally new insight to nature and location of fission products has been gained via recent post irradiation electron microscopy examination of TRISO coated particles from the DOE’s fuel development program. The combined effect of critical review and new analyses indicates a direction for investigating possible the Ag transport mechanism including the confidence level with which these mechanisms may be experimentally verified.

  4. Silver (Ag) Transport Mechanisms in TRISO coated particles: A Critical Review

    SciTech Connect

    I J van Rooyen; J H Neethling; J A A Engelbrecht; P M van Rooyen; G Strydom

    2012-10-01

    Transport of 110mAg in the intact SiC layer of TRISO coated particles has been studied for approximately 30 years without arriving at a satisfactory explanation of the transport mechanism. In this paper the possible mechanisms postulated in previous experimental studies, both in-reactor and out-of reactor research environment studies are critically reviewed and of particular interest are relevance to very high temperature gas reactor operating and accident conditions. Among the factors thought to influence Ag transport are grain boundary stoichiometry, SiC grain size and shape, the presence of free silicon, nano-cracks, thermal decomposition, palladium attack, transmutation products, layer thinning and coated particle shape. Additionally new insight to nature and location of fission products has been gained via recent post irradiation electron microscopy examination of TRISO coated particles from the DOE’s fuel development program. The combined effect of critical review and new analyses indicates a direction for investigating possible the Ag transport mechanism including the confidence level with which these mechanisms may be experimentally verified.

  5. Oleic acid coated magnetic nano-particles: Synthesis and characterizations

    SciTech Connect

    Panda, Biswajit Goyal, P. S.

    2015-06-24

    Magnetic nano particles of Fe{sub 3}O{sub 4} coated with oleic acid were synthesized using wet chemical route, which involved co-precipitation of Fe{sup 2+} and Fe{sup 3+} ions. The nano particles were characterized using XRD, TEM, FTIR, TGA and VSM. X-ray diffraction studies showed that nano particles consist of single phase Fe{sub 3}O{sub 4} having inverse spinel structure. The particle size obtained from width of Bragg peak is about 12.6 nm. TEM analysis showed that sizes of nano particles are in range of 6 to 17 nm with a dominant population at 12 - 14 nm. FTIR and TGA analysis showed that -COOH group of oleic acid is bound to the surface of Fe{sub 3}O{sub 4} particles and one has to heat the sample to 278° C to remove the attached molecule from the surface. Further it was seen that Fe{sub 3}O{sub 4} particles exhibit super paramagnetism with a magnetization of about 53 emu/ gm.

  6. Fission Product Monitoring of TRISO Coated Fuel For The Advanced Gas Reactor -1 Experiment

    SciTech Connect

    Dawn M. Scates; John K Hartwell; John B. Walter

    2008-09-01

    The US Department of Energy has embarked on a series of tests of TRISO-coated particle reactor fuel intended for use in the Very High Temperature Reactor (VHTR) as part of the Advanced Gas Reactor (AGR) program. The AGR-1 TRISO fuel experiment, currently underway, is the first in a series of eight fuel tests planned for irradiation in the Advanced Test Reactor (ATR) located at the Idaho National Laboratory (INL). The AGR-1 experiment reached a peak compact averaged burn up of 9% FIMA with no known TRISO fuel particle failures in March 2008. The burnup goal for the majority of the fuel compacts is to have a compact averaged burnup greater than 18% FIMA and a minimum compact averaged burnup of 14% FIMA. At the INL the TRISO fuel in the AGR-1 experiment is closely monitored while it is being irradiated in the ATR. The effluent monitoring system used for the AGR-1 fuel is the Fission Product Monitoring System (FPMS). The FPMS is a valuable tool that provides near real-time data indicative of the AGR-1 test fuel performance and incorporates both high-purity germanium (HPGe) gamma-ray spectrometers and sodium iodide [NaI(Tl)] scintillation detector-based gross radiation monitors. To quantify the fuel performance, release-to-birth ratios (R/B’s) of radioactive fission gases are computed. The gamma-ray spectra acquired by the AGR-1 FPMS are analyzed and used to determine the released activities of specific fission gases, while a dedicated detector provides near-real time count rate information. Isotopic build up and depletion calculations provide the associated isotopic birth rates. This paper highlights the features of the FPMS, encompassing the equipment, methods and measures that enable the calculation of the release-to-birth ratios. Some preliminary results from the AGR-1 experiment are also presented.

  7. Fission Product Monitoring of TRISO Coated Fuel For The Advanced Gas Reactor -1 Experiment

    SciTech Connect

    Dawn M. Scates; John K. Hartwell; John b. Walter

    2010-10-01

    The US Department of Energy has embarked on a series of tests of TRISO-coated particle reactor fuel intended for use in the Very High Temperature Reactor (VHTR) as part of the Advanced Gas Reactor (AGR) program. The AGR-1 TRISO fuel experiment, currently underway, is the first in a series of eight fuel tests planned for irradiation in the Advanced Test Reactor (ATR) located at the Idaho National Laboratory (INL). The AGR-1 experiment reached a peak compact averaged burn up of 9% FIMA with no known TRISO fuel particle failures in March 2008. The burnup goal for the majority of the fuel compacts is to have a compact averaged burnup greater than 18% FIMA and a minimum compact averaged burnup of 14% FIMA. At the INL the TRISO fuel in the AGR-1 experiment is closely monitored while it is being irradiated in the ATR. The effluent monitoring system used for the AGR-1 fuel is the Fission Product Monitoring System (FPMS). The FPMS is a valuable tool that provides near real-time data indicative of the AGR-1 test fuel performance and incorporates both high-purity germanium (HPGe) gamma-ray spectrometers and sodium iodide [NaI(Tl)] scintillation detector-based gross radiation monitors. To quantify the fuel performance, release-to-birth ratios (R/B’s) of radioactive fission gases are computed. The gamma-ray spectra acquired by the AGR-1 FPMS are analyzed and used to determine the released activities of specific fission gases, while a dedicated detector provides near-real time count rate information. Isotopic build up and depletion calculations provide the associated isotopic birth rates. This paper highlights the features of the FPMS, encompassing the equipment, methods and measures that enable the calculation of the release-to-birth ratios. Some preliminary results from the AGR-1 experiment are also presented.

  8. Fuel swelling and interaction layer formation in the SELENIUM Si and ZrN coated U(Mo) dispersion fuel plates irradiated at high power in BR2

    NASA Astrophysics Data System (ADS)

    Leenaers, A.; Van den Berghe, S.; Koonen, E.; Kuzminov, V.; Detavernier, C.

    2015-03-01

    In the framework of the SELENIUM project two full size flat fuel plates were produced with respectively Si and ZrN coated U(Mo) particles and irradiated in the BR2 reactor at SCK•CEN. Non-destructive analysis of the plates showed that the fuel swelling profiles of both SELENIUM plates were very similar to each other and none of the plates showed signs of pillowing or excessive swelling at the end of irradiation at the highest power position (local maximum 70% 235U). The microstructural analysis showed that the Si coated fuel has less interaction phase formation at low burn-up but at the highest burn-ups, defects start to develop on the IL-matrix interface. The ZrN coated fuel, shows a virtual absence of reaction between the U(Mo) and the Al, up to high fission densities after which the interaction layer formation starts and defects develop in the matrix near the U(Mo) particles. It was found and is confirmed by the SELENIUM (Surface Engineering of Low ENrIched Uranium-Molybdenum) experiment that there are two phenomena at play that need to be controlled: the formation of an interaction layer and swelling of the fuel. As the interaction layer formation occurs at the U(Mo)-matrix interface, applying a diffusion barrier (coating) at that interface should prevent the interaction between U(Mo) and the matrix. The U(Mo) swelling, observed to proceed at an accelerating rate with respect to fission density accumulation, is governed by linear solid state swelling and fission gas bubble swelling due to recrystallization of the fuel. The examination of the SELENIUM fuel plates clearly show that for the U(Mo) dispersion fuel to be qualified, the swelling rate at high burn-up needs to be reduced.

  9. MINING PROCESS AND PRODUCT INFORMATION FROM PRESSURE FLUCTUATIONS WITHIN A FUEL PARTICLE COATER

    SciTech Connect

    Douglas W. Marshall; Charles M. Barnes

    2008-09-01

    The Next Generation Nuclear Power (NGNP) Fuel Development and Qualification Program included the design, installation, and testing of a 6-inch diameter nuclear fuel particle coater to demonstrate quality TRISO fuel production on a small industrial scale. Scale-up from the laboratory-scale coater faced challenges associated with an increase in the kernel charge mass, kernel diameter, and a redesign of the gas distributor to achieve adequate fluidization throughout the deposition of the four TRISO coating layers. TRISO coatings are applied at very high temperatures in atmospheres of dense particulate clouds, corrosive gases, and hydrogen concentrations over 45% by volume. The severe environment, stringent product and process requirements, and the fragility of partially-formed coatings limit the insertion of probes or instruments into the coater vessel during operation. Pressure instrumentation were installed on the gas inlet line and exhaust line of the 6-inch coater to monitor the bed differential pressure and internal pressure fluctuations emanating from the fuel bed as a result of bed and gas “bubble” movement. These instruments are external to the particle bed and provide a glimpse into the dynamics of fuel particle bed during the coating process and data that could be used to help ascertain the adequacy of fluidization and, potentially, the dominant fluidization regimes. Pressure fluctuation and differential pressure data are not presently useful as process control instruments, but data suggest a link between the pressure signal structure and some measurable product attributes that could be exploited to get an early estimate of the attribute values.

  10. Micromorphological characterization of zinc/silver particle composite coatings.

    PubMed

    Méndez, Alia; Reyes, Yolanda; Trejo, Gabriel; StĘpień, Krzysztof; Ţălu, Ştefan

    2015-12-01

    The aim of this study was to evaluate the three-dimensional (3D) surface micromorphology of zinc/silver particles (Zn/AgPs) composite coatings with antibacterial activity prepared using an electrodeposition technique. These 3D nanostructures were investigated over square areas of 5 μm × 5 μm by atomic force microscopy (AFM), fractal, and wavelet analysis. The fractal analysis of 3D surface roughness revealed that (Zn/AgPs) composite coatings have fractal geometry. Triangulation method, based on the linear interpolation type, applied for AFM data was employed in order to characterise the surfaces topographically (in amplitude, spatial distribution and pattern of surface characteristics). The surface fractal dimension Df , as well as height values distribution have been determined for the 3D nanostructure surfaces. PMID:26500164

  11. Progress in Solving the Elusive Ag Transport Mechanism in TRISO Coated Particles: What is new?

    SciTech Connect

    Isabella Van Rooyen

    2014-10-01

    The TRISO particle for HTRs has been developed to an advanced state where the coating withstands internal gas pressures and retains fission products during irradiation and under postulated accidents. However, one exception is Ag that has been found to be released from high quality TRISO coated particles when irradiated and can also during high temperature accident heating tests. Although out- of- pile laboratory tests have never hither to been able to demonstrate a diffusion process of Ag in SiC, effective diffusion coefficients have been derived to successfully reproduce measured Ag-110m releases from irradiated HTR fuel elements, compacts and TRISO particles It was found that silver transport through SiC does not proceed via bulk volume diffusion. Presently grain boundary diffusion that may be irradiation enhanced either by neutron bombardment or by the presence of fission products such as Pd, are being investigated. Recent studies of irradiated AGR-1 TRISO fuel using scanning transmission electron microscopy (STEM), transmission kukuchi diffraction (TKD) patterns and high resolution transmission electron microscopy (HRTEM) have been used to further the understanding of Ag transport through TRISO particles. No silver was observed in SiC grains, but Ag was identified at triple-points and grain boundaries of the SiC layer in the TRISO particle. Cadmium was also found in some of the very same triple junctions, but this could be related to silver behavior as Ag-110m decays to Cd-110. Palladium was identified as the main constituent of micron-sized precipitates present at the SiC grain boundaries and in most SiC grain boundaries and the potential role of Pd in the transport of Ag will be discussed.

  12. Protection of porous carbon fuel particles from boudouard corrosion

    SciTech Connect

    Cooper, John F.

    2015-05-26

    A system for producing energy that includes infusing porous carbon particles produced by pyrolysis of carbon-containing materials with an off-eutectic salt composition thus producing pore-free carbon particles, and reacting the carbon particles with oxygen in a fuel cell according to the reaction C+O.sub.2=CO.sub.2 to produce electrical energy.

  13. Induction plasma calcining of pigment particles for thermal control coatings

    NASA Technical Reports Server (NTRS)

    Farley, E. P.

    1971-01-01

    Induction plasma heating techniques were studied for calcining zinc orthotitanate particles for use in thermal control coatings. Previous studies indicated that the optimum calcining temperature is between 1400 and 1750 C. An intermediate temperature (1670 C) was chosen as a reference point for running a temperature series at the reference point and 220 C on both sides. The effect of varying chamber temperature on the reflectance spectra, before and after vacuum UV irradiation, is presented. The correlation between Zn2Ti04 paramagnetic resonance activity and its susceptibility to vacuum UV damage is discussed.

  14. Pre- and post-irradiation characterization and properties measurements of ZrC coated surrogate TRISO particles

    SciTech Connect

    Vasudevamurthy, Gokul; Katoh, Yutai; Hunn, John D; Snead, Lance Lewis

    2010-09-01

    Zirconium carbide is a candidate to either replace or supplement silicon carbide as a coating material in TRISO fuel particles for high temperature gas-cooled reactor fuels. Six sets of ZrC coated surrogate microsphere samples, fabricated by the Japan Atomic Energy Agency using the fluidized bed chemical vapor deposition method, were irradiated in the High Flux Isotope Reactor at the Oak Ridge National Laboratory. These developmental samples available for the irradiation experiment were in conditions of either as-fabricated coated particles or particles that had been heat-treated to simulate the fuel compacting process. Five sets of samples were composed of nominally stoichiometric compositions, with the sixth being richer in carbon (C/Zr = 1.4). The samples were irradiated at 800 and 1250 C with fast neutron fluences of 2 and 6 dpa. Post-irradiation, the samples were retrieved from the irradiation capsules followed by microstructural examination performed at the Oak Ridge National Laboratory's Low Activation Materials Development and Analysis Laboratory. This work was supported by the US Department of Energy Office of Nuclear Energy's Advanced Gas Reactor program as part of International Nuclear Energy Research Initiative collaboration with Japan. This report includes progress from that INERI collaboration, as well as results of some follow-up examination of the irradiated specimens. Post-irradiation examination items included microstructural characterization, and nanoindentation hardness/modulus measurements. The examinations revealed grain size enhancement and softening as the primary effects of both heat-treatment and irradiation in stoichiometric ZrC with a non-layered, homogeneous grain structure, raising serious concerns on the mechanical suitability of these particular developmental coatings as a replacement for SiC in TRISO fuel. Samples with either free carbon or carbon-rich layers dispersed in the ZrC coatings experienced negligible grain size

  15. Method of producing carbon coated nano- and micron-scale particles

    DOEpatents

    Perry, W. Lee; Weigle, John C; Phillips, Jonathan

    2013-12-17

    A method of making carbon-coated nano- or micron-scale particles comprising entraining particles in an aerosol gas, providing a carbon-containing gas, providing a plasma gas, mixing the aerosol gas, the carbon-containing gas, and the plasma gas proximate a torch, bombarding the mixed gases with microwaves, and collecting resulting carbon-coated nano- or micron-scale particles.

  16. Nuclear fuels status

    NASA Technical Reports Server (NTRS)

    Kania, Michael

    1991-01-01

    A discussion on coated particle fuel performance from a modular High Temperature Gas Reactor (HTGR) is presented along with experimental results. The following topics are covered: (1) the coated particle fuel concept; (2) the functional requirements; (3) performance limiting mechanisms; (4) fuel performance; and (5) methods/techniques for characterizing performance.

  17. Particle Size Control of Polyethylene Glycol Coated Fe Nanoparticles

    NASA Astrophysics Data System (ADS)

    Srinivasan, B.; Bonder, M. J.; Zhang, Y.; Gallo, D.; Hadjipanayis, G. C.

    2006-03-01

    Recent interest in Fe nanoparticles with high magnetization is driven by their potential use in biomedical applications such as targeted drug delivery, MRI contrast enhancement and hyperthermia treatment of cancer. This study looks at the use of a polyethylene glycol (PEG) solution to mediate the particle size and therefore control the coercivity of the resulting nanoparticles. Iron nanoparticles were synthesized using an aqueous sodium borohydride reduction of ferrous chloride by a simultaneous introduction of reagents in a Y- junction. The resulting product was collected in a vessel containing a 15 mg/ml carboxyl terminated polyethylene glycol (cPEG) in ethyl alcohol solution located under the Y junction. By varying the length of tubing below the Y junction, the particle size was varied from 5-25 nm. X-ray diffraction data indicates the presence of either amorphous Fe-B or crystalline alpha Fe, depending on the molar ratio of reagents. Magnetic measurements indicate the particles are ferromagnetic with values of coercivity ranging from 200-500 Oe and a saturation magnetization in range of 70-110 emu/g. The XRD shows that the particles are not affected by the polymer coating.

  18. Solid Hydrogen Particles Analyzed for Atomic Fuels

    NASA Technical Reports Server (NTRS)

    Palaszewski, Bryan A.

    2001-01-01

    Solid hydrogen particles have been selected as a means of storing atomic propellants in future launch vehicles (refs. 1 to 2). In preparation for this, hydrogen particle formation in liquid helium was tested experimentally. These experiments were conducted to visually characterize the particles and to observe their formation and molecular transformations (aging) while in liquid helium. The particle sizes, molecular transformations, and agglomeration times were estimated from video image analyses. The experiments were conducted at the NASA Glenn Research Center in the Supplemental Multilayer Insulation Research Facility (SMIRF, ref. 3). The facility has a vacuum tank, into which the experimental setup was placed. The vacuum tank prevented heat leaks and subsequent boiloff of the liquid helium, and the supporting systems maintained the temperature and pressure of the liquid helium bath where the solid particles were created. As the operation of the apparatus was developed, the hydrogen particles were easily visualized. The figures (ref. 1) show images from the experimental runs. The first image shows the initial particle freezing, and the second image shows the particles after the small particles have agglomerated. The particles finally all clump, but stick together loosely. The solid particles tended to agglomerate within a maximum of 11 min, and the agglomerate was very weak. Because the hydrogen particles are buoyant in the helium, the agglomerate tends to compact itself into a flat pancake on the surface of the helium. This pancake agglomerate is easily broken apart by reducing the pressure above the liquid. The weak agglomerate implies that the particles can be used as a gelling agent for the liquid helium, as well as a storage medium for atomic boron, carbon, or hydrogen. The smallest particle sizes that resulted from the initial freezing experiments were about 1.8 mm. About 50 percent of the particles formed were between 1.8 to 4.6 mm in diameter. These very

  19. Optimizing the coating process of organic actinide extractants on magnetically assisted chemical separation particles.

    SciTech Connect

    Buchholz, B. A.; Tuazon, H. E.; Kaminski, M. D.; Aase, S. B.; Nunez, L.; Vandegrift, G. F.; Chemical Engineering; LLNL; California State Polytechnic Univ. at Pomona; Univ. of Illinois; Univ. of Illinois at Chicago

    1997-01-01

    The coatings of ferromagnetic-charcoal-polymer microparticles (1-25 gm) with organic extractants specific for actinides were optimized for use in the magnetically assisted chemical separation (MACS) process. The organic extractants, octyl (phenyl)-N,N-diisobutylcarbamoylmethylphosphine oxide (CMPO) dissolved in tributyl phosphate (TBP), coated the particles when a carrier organic solvent was evaporated. Coated particles were heated in an oven overnight to drive off any remaining carrier solvent and fix the extractants on the particles. Partitioning coefficients for americium obtained with the coated particles routinely reached 3000-4000 ml g-1, approximately 10 times the separation efficiency observed with the conventional solvent extraction system using CMPO and TBP.

  20. Antibacterial activity of carbon-coated zinc oxide particles.

    PubMed

    Sawai, Jun; Yamamoto, Osamu; Ozkal, Burak; Nakagawa, Zenbe-E

    2007-03-01

    Particles of ZnO coated with carbon (ZnOCC) were prepared and evaluated for their antibacterial activity. ZnO powder and poly(vinyl alcohol) (PVA) (polymerization degree: 2,000-95,000) were mixed at a mass ratio (ZnO/PVA) of 1, and then heated at 500-650 degree C for 3 h under argon gas with a flow rate of 50ml/min. Carbon deposited on the ZnOCC surface was amorphous as revealed by X-ray diffraction studies. The ZnOCC particles maintained their shape in water, even under agitation. The antibacterial activity of ZnOCC powder against Staphylococcus aureus was evaluated quantitatively by measuring the change in the electrical conductivity of the growth medium caused by bacterial metabolism (conductimetric assay). The conductivity curves obtained were analyzed using the growth inhibition kinetic model proposed by Takahashi for calorimetric evaluation, allowing the estimation of the antibacterial efficacy and kinetic parameters of ZnOCC. In a previous study, when ZnO was immobilized on materials, such as activated carbon, the amount of ZnO immobilized was approximately 10-50%, and the antibacterial activity markedly decreased compared to that of the original ZnO. On the other hand, the ZnOCC particles prepared in this study contained approximately 95% ZnO and possessed antibacterial activity similar to that of pure ZnO. The carbon-coating treatment could maintain the antibacterial efficacy of the ZnO and may be useful in the develop-ment of multifunctional antimicrobial materials. PMID:17408004

  1. An experimental study of dry particle coating: Devices, operating parameters and applications

    NASA Astrophysics Data System (ADS)

    Ramlakhan Mohan, Michelle

    Dry particle coating, which mechanically coats fine guest particles onto the surfaces of larger host particles, without binders or solvents, is investigated. Several systems of host and guest particles are coated in different devices to study various aspects of dry particle coating. The devices used are Magnetically Assisted Impaction Coating (MAIL) device, Mechanofusion, and the Hybridizer. MAIC is used to coat fine SiO2 guest particles onto the surface of larger cornstarch and cellulose host particles. This is done to simultaneously improve the flowability of the host particles, as well as reduce their hydrophilicity. Dry particle coating is used to increase the sintering temperatures of particulate materials (host), by application of a monolayer of a highly refractory material (guest), promoting deactivated sintering. This phenomenon has not previously been reported, although activated sintering (decreasing the sintering temperatures of metallic and ceramic particles) is well established in the literature. The products analyzed in the deactivated sintering studies are coated in MAIC, Mechanofusion and the Hybridizer. The key parameters affecting the coating performance of the dry coating devices are examined. The key parameters of MAIL are magnetic particle size, magnetic particle to powder mass ratio, frequency, current and processing time. The effects of the rotation and translation motion of the magnetic particles are also investigated. In Mechanofusion and the Hybridizer, the key parameters examined are rotation speed and processing time. The coating performance of the three devices is compared by examining contamination and adhesion of the coated products. Quantification of the contaminants on the products is achieved by measuring the amount of iron, nickel, and chromium in the sample. Adhesion of the guest to the host particles is conducted by subjecting the products to ultrasonic vibrations, to examine the amount of material that becomes detached from the

  2. Design of sustained release fine particles using two-step mechanical powder processing: particle shape modification of drug crystals and dry particle coating with polymer nanoparticle agglomerate.

    PubMed

    Kondo, Keita; Ito, Natsuki; Niwa, Toshiyuki; Danjo, Kazumi

    2013-09-10

    We attempted to prepare sustained release fine particles using a two-step mechanical powder processing method; particle-shape modification and dry particle coating. First, particle shape of bulk drug was modified by mechanical treatment to yield drug crystals suitable for the coating process. Drug crystals became more rounded with increasing rotation speed, which demonstrates that powerful mechanical stress yields spherical drug crystals with narrow size distribution. This process is the result of destruction, granulation and refinement of drug crystals. Second, the modified drug particles and polymer coating powder were mechanically treated to prepare composite particles. Polymer nanoparticle agglomerate obtained by drying poly(meth)acrylate aqueous dispersion was used as a coating powder. The porous nanoparticle agglomerate has superior coating performance, because it is completely deagglomerated under mechanical stress to form fine fragments that act as guest particles. As a result, spherical drug crystals treated with porous agglomerate were effectively coated by poly(meth)acrylate powder, showing sustained release after curing. From these findings, particle-shape modification of drug crystals and dry particle coating with nanoparticle agglomerate using a mechanical powder processor is expected as an innovative technique for preparing controlled-release coated particles having high drug content and size smaller than 100 μm. PMID:23796831

  3. Control of Phase Transformation and Growth of Primary Particle in Photocatalytic Coating Sprayed Using Agglomerated Anatase TiO2 Nano Particles

    NASA Astrophysics Data System (ADS)

    Yasuoka, Junichi; Ohmori, Akira

    The phase transformation of anatase to rutile and the growth of nano primary particle in agglomerated TiO2 powder in heat treatment and HOVF spraying processes were investigated systematically. The 200nm, 30nm and 7nm primary particles were agglomerated by spray dry method for the feedstock powders of P200, P20 and P7, respectively. From the heat treatment results of feedstock powders, it was found that the phase transformation temperature of P7 was 100K and 150K lower than that of P30 and P200, respectively. The growth of primary particles of P7 and P30 happened earlier than their phase transformation, and increased drastically with increasing the heat treat temperature. Under various fuel pressure HVOF conditions, the anatase phase content was between 86% and 5% for sprayed P7 coating, whereas it was higher than 50% for P30 coating. The particle sizes of P7 and P30 grew during spraying processes. The anatase content of collected particles was lower than that of HVOF sprayed coatings in all conditions if phase transformation happened. Although the particle size had not significant change for P200, it grew obviously for P7 and P30. It was considered that the phase transformation and growth of primary particles were frozen for the rapid cooling effect due to the low temperature substrate. Therefore, it was concluded that the coating with high anatase ratio (approximately 100%) and primary particle size of single nano might be developed using the substrate with high thermal conductivity and large heat capacity.

  4. Oxidation behaviour and electrical properties of cobalt/cerium oxide composite coatings for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Harthøj, Anders; Holt, Tobias; Møller, Per

    2015-05-01

    This work evaluates the performance of cobalt/cerium oxide (Co/CeO2) composite coatings and pure Co coatings to be used for solid oxide fuel cell (SOFC) interconnects. The coatings are electroplated on the ferritic stainless steels Crofer 22 APU and Crofer 22H. Coated and uncoated samples are exposed in air at 800 °C for 3000 h and oxidation rates are measured and oxide scale microstructures are investigated. Area-specific resistances (ASR) in air at 850 °C of coated and uncoated samples are also measured. A dual layered oxide scale formed on all coated samples. The outer layer consisted of Co, Mn, Fe and Cr oxide and the inner layer consisted of Cr oxide. The CeO2 was present as discrete particles in the outer oxide layer after exposure. The Cr oxide layer thicknesses and oxidations rates were significantly reduced for Co/CeO2 coated samples compared to for Co coated and uncoated samples. The ASR of all Crofer 22H samples increased significantly faster than of Crofer 22 APU samples which was likely due to the presence of SiO2 in the oxide/metal interface of Crofer 22H.

  5. Effect of Spray Particle Velocity on Cavitation Erosion Resistance Characteristics of HVOF and HVAF Processed 86WC-10Co4Cr Hydro Turbine Coatings

    NASA Astrophysics Data System (ADS)

    Kumar, R. K.; Kamaraj, M.; Seetharamu, S.; Pramod, T.; Sampathkumaran, P.

    2016-06-01

    The hydro plants utilizing silt-laden water for power generation suffer from severe metal wastage due to particle-induced erosion and cavitation. High-velocity oxy-fuel process (HVOF)-based coatings is widely applied to improve the erosion life. The process parameters such as particle velocity, size, powder feed rate, temperature, affect their mechanical properties. The high-velocity air fuel (HVAF) technology, with higher particle velocities and lower spray temperatures, gives dense and substantially nonoxidized coating. In the present study, the cavitation resistance of 86WC-10Co4Cr-type HVOF coating processed at 680 m/s spray particle velocity was compared with HVAF coatings made at 895, 960, and 1010 m/s. The properties such as porosity, hardness, indentation toughness, and cavitation resistance were investigated. The surface damage morphology has been analyzed in SEM. The cohesion between different layers has been examined qualitatively through scratch depth measurements across the cross section. The HVAF coatings have shown a lower porosity, higher hardness, and superior cavitation resistance. Delamination, extensive cracking of the matrix interface, and detachment of the WC grains were observed in HVOF coating. The rate of metal loss is low in HVAF coatings implying that process parameters play a vital role in achieving improved cavitation resistance.

  6. Effect of Spray Particle Velocity on Cavitation Erosion Resistance Characteristics of HVOF and HVAF Processed 86WC-10Co4Cr Hydro Turbine Coatings

    NASA Astrophysics Data System (ADS)

    Kumar, R. K.; Kamaraj, M.; Seetharamu, S.; Pramod, T.; Sampathkumaran, P.

    2016-08-01

    The hydro plants utilizing silt-laden water for power generation suffer from severe metal wastage due to particle-induced erosion and cavitation. High-velocity oxy-fuel process (HVOF)-based coatings is widely applied to improve the erosion life. The process parameters such as particle velocity, size, powder feed rate, temperature, affect their mechanical properties. The high-velocity air fuel (HVAF) technology, with higher particle velocities and lower spray temperatures, gives dense and substantially nonoxidized coating. In the present study, the cavitation resistance of 86WC-10Co4Cr-type HVOF coating processed at 680 m/s spray particle velocity was compared with HVAF coatings made at 895, 960, and 1010 m/s. The properties such as porosity, hardness, indentation toughness, and cavitation resistance were investigated. The surface damage morphology has been analyzed in SEM. The cohesion between different layers has been examined qualitatively through scratch depth measurements across the cross section. The HVAF coatings have shown a lower porosity, higher hardness, and superior cavitation resistance. Delamination, extensive cracking of the matrix interface, and detachment of the WC grains were observed in HVOF coating. The rate of metal loss is low in HVAF coatings implying that process parameters play a vital role in achieving improved cavitation resistance.

  7. Liquid fuel combustion within silicon-carbide coated carbon foam

    SciTech Connect

    Vijaykant, S.; Agrawal, Ajay K.

    2007-10-15

    Combustion of kerosene inside porous inert medium (PIM) has been investigated with the goal of reducing the emissions of nitric oxides (NO{sub x}), carbon monoxide (CO) and soot. Silicon-carbide (SiC) coated carbon foam is used as PIM to attain high structural strength. The two-zone porous burner design consists of preheat and combustion sections. Different PIM configurations were tested by stacking together square porous pieces of 2.5 cm thickness. Two types of fuel injectors are considered: (i) in the air-assist injector, approximately 5% of the combustion air is used for atomization and the remaining air enters as the primary co-flow around the injector, and (ii) in the swirling-air injector, all of the combustion air enters the injector to create a swirling flow around the fuel jet to enhance atomization and fuel-air premixing. The distance between the injector and PIM inlet is a key operational parameter, which was varied in experiments with both injectors over a range of equivalence ratios and heat release rates. The NO{sub x} and CO emissions were measured to optimize the PIM configuration with minimum emissions. Results show stable combustion over a wide operating range. Three combustor operational regimes are identified depending upon the injector location. (author)

  8. Manufacture of bonded-particle nuclear fuel composites

    DOEpatents

    Stradley, J.G.; Sease, J.D.

    1973-10-01

    A preselected volume of nuclear fuel particles are placed in a cylindrical mold cavity followed by a solid pellet of resin--carbon matrix material of preselected volume. The mold is heated to liquefy the pellet and the liquefied matrix forced throughout the interstices of the fuel particles by advancing a piston into the mold cavity. Excess matrix is permitted to escape through a vent hole in the end of the mold opposite to that end where the pellet was originally disposed. After the matrix is resolidified by cooling, the resultant fuel composite is removed from the mold and the resin component of the matrix carbonized. (Official Gazette)

  9. Anisotropy measurement of pyrolytic carbon layers of coated particles

    SciTech Connect

    Vesyolkin, Ju. A. Ivanov, A. S.; Trushkina, T. V.

    2015-12-15

    Equipment at the National Research Center Kurchatov Institute intended for the anisotropy determination of pyrolytic carbon layers in coated particles (CPs) of the GT-MGR reactor is tested and calibrated. The dependence of the anisotropy coefficient on the size of the measurement region is investigated. The results of measuring the optical anisotropy factor (OPTAF) for an aluminum mirror, rutile crystal, and available CP samples with the known characteristics measured previously using ORNL equipment (United States) are presented. In addition, measurements of CP samples prepared at VNIINM are performed. A strong dependence of the data on the preparation quality of metallographic sections is found. Our investigations allow us to make the conclusion on the working capacity of the existing equipment for measuring the anisotropy of pyrolytic carbon CP coatings using the equipment at the Kurchatov Institute with the relative error of about 1%. It is shown that the elimination of the errors caused by the stochastic fluctuations in a measuring path by mathematical processing of the signal allows us to decrease the relative error of OPTAF measurements to ∼0.3%.

  10. Anisotropy measurement of pyrolytic carbon layers of coated particles

    NASA Astrophysics Data System (ADS)

    Vesyolkin, Ju. A.; Ivanov, A. S.; Trushkina, T. V.

    2015-12-01

    Equipment at the National Research Center Kurchatov Institute intended for the anisotropy determination of pyrolytic carbon layers in coated particles (CPs) of the GT-MGR reactor is tested and calibrated. The dependence of the anisotropy coefficient on the size of the measurement region is investigated. The results of measuring the optical anisotropy factor (OPTAF) for an aluminum mirror, rutile crystal, and available CP samples with the known characteristics measured previously using ORNL equipment (United States) are presented. In addition, measurements of CP samples prepared at VNIINM are performed. A strong dependence of the data on the preparation quality of metallographic sections is found. Our investigations allow us to make the conclusion on the working capacity of the existing equipment for measuring the anisotropy of pyrolytic carbon CP coatings using the equipment at the Kurchatov Institute with the relative error of about 1%. It is shown that the elimination of the errors caused by the stochastic fluctuations in a measuring path by mathematical processing of the signal allows us to decrease the relative error of OPTAF measurements to ~0.3%.

  11. Description of particle induced damage on protected silver coatings.

    PubMed

    Schwinde, Stefan; Schürmann, Mark; Jobst, Paul Johannes; Kaiser, Norbert; Tünnermann, Andreas

    2015-06-01

    In the visible to infrared spectral range, highly-reflective silver mirrors are applied in the manufacture of optical instruments such as telescopes. However, it is still difficult to combine high reflectivity and long-term stability of the protected silver coating. We show that the deposition of impervious protective layers is necessary but often not sufficient for long-term environmental stability. Hygroscopic air borne particles absorbed by the protections surface attract water molecules and form a solution. This solution first damages the protection, subsequently permeates the protection and finally damages the silver whereby the reflectivity is reduced. We demonstrate this particular damage mechanism with different experiments and describe this mechanism in detail. PMID:26192652

  12. Engineered plant biomass particles coated with biological agents

    DOEpatents

    Dooley, James H.; Lanning, David N.

    2014-06-24

    Plant biomass particles coated with a biological agent such as a bacterium or seed, characterized by a length dimension (L) aligned substantially parallel to a grain direction and defining a substantially uniform distance along the grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) normal to W and L. In particular, the L.times.H dimensions define a pair of substantially parallel side surfaces characterized by substantially intact longitudinally arrayed fibers, the W.times.H dimensions define a pair of substantially parallel end surfaces characterized by crosscut fibers and end checking between fibers, and the L.times.W dimensions define a pair of substantially parallel top and bottom surfaces.

  13. Engineered plant biomass particles coated with bioactive agents

    SciTech Connect

    Dooley, James H; Lanning, David N

    2013-07-30

    Plant biomass particles coated with a bioactive agent such as a fertilizer or pesticide, characterized by a length dimension (L) aligned substantially parallel to a grain direction and defining a substantially uniform distance along the grain, a width dimension (W) normal to L and aligned cross grain, and a height dimension (H) normal to W and L. In particular, the L.times.H dimensions define a pair of substantially parallel side surfaces characterized by substantially intact longitudinally arrayed fibers, the W.times.H dimensions define a pair of substantially parallel end surfaces characterized by crosscut fibers and end checking between fibers, and the L.times.W dimensions define a pair of substantially parallel top and bottom surfaces.

  14. A theoretical study on gas-phase coating of aerosol particles

    SciTech Connect

    Jain, S.; Fotou, G.P.; Kodas, T.T.

    1997-01-01

    In situ coating of aerosol particles by gas-phase and surface reaction in a flow reactor is modeled accounting for scavenging (capture of small particles by large particles) and simultaneous surface reaction along with the finite sintering rate of the scavenged particles. A log-normal size distribution is assumed for the host and coating particles to describe coagulation and a monodisperse size distribution is used for the coating particles to describe sintering. As an example, coating of titania particles with silica in a continuous flow hot-wall reactor was modeled. High temperatures, low reactant concentrations, and large host particle surface areas favored smoother coatings in the parameter range: temperature 1,700--1,800 K, host particle number concentration 1 {times} 10{sup 5}--1 {times} 10{sup 7} No./cm{sup 3}, average host particle size 1 {micro}m, inlet coating reactant concentration (SiCl{sub 4}) 2 {times} 10{sup {minus}7}--2 {times} 10{sup {minus}10} mol/cm{sup 3}, and various surface reaction rates. The fraction of silica deposited on the TiO{sub 2} particles decreased by more than seven times with a hundredfold increase in SiCl{sub 4} inlet concentration because of the resulted increase in the average SiO{sub 2} particle size under the assumed coating conditions. Increasing the TiO{sub 2} particle number concentration resulted in higher scavenging efficiency of SiO{sub 2}. In the TiO{sub 2}/SiO{sub 2} system it is likely that surface reaction as well as scavenging play important roles in the coating process. The results agree qualitatively with experimental observations of TiO{sub 2} particles coated in situ with silica.

  15. Metal organic chemical vapor deposition of environmental barrier coatings for the inhibition of solid deposit formation from heated jet fuel

    NASA Astrophysics Data System (ADS)

    Mohan, Arun Ram

    Solid deposit formation from jet fuel compromises the fuel handling system of an aviation turbine engine and increases the maintenance downtime of an aircraft. The deposit formation process depends upon the composition of the fuel, the nature of metal surfaces that come in contact with the heated fuel and the operating conditions of the engine. The objective of the study is to investigate the effect of substrate surfaces on the amount and nature of solid deposits in the intermediate regime where both autoxidation and pyrolysis play an important role in deposit formation. A particular focus has been directed to examining the effectiveness of barrier coatings produced by metal organic chemical vapor deposition (MOCVD) on metal surfaces for inhibiting the solid deposit formation from jet fuel degradation. In the first part of the experimental study, a commercial Jet-A sample was stressed in a flow reactor on seven different metal surfaces: AISI316, AISI 321, AISI 304, AISI 347, Inconel 600, Inconel 718, Inconel 750X and FecrAlloy. Examination of deposits by thermal and microscopic analysis shows that the solid deposit formation is influenced by the interaction of organosulfur compounds and autoxidation products with the metal surfaces. The nature of metal sulfides was predicted by Fe-Ni-S ternary phase diagram. Thermal stressing on uncoated surfaces produced coke deposits with varying degree of structural order. They are hydrogen-rich and structurally disordered deposits, spherulitic deposits, small carbon particles with relatively ordered structures and large platelets of ordered carbon structures formed by metal catalysis. In the second part of the study, environmental barrier coatings were deposited on tube surfaces to inhibit solid deposit formation from the heated fuel. A new CVD system was configured by the proper choice of components for mass flow, pressure and temperature control in the reactor. A bubbler was designed to deliver the precursor into the reactor

  16. Modeling emissivity of low-emissivity coating containing horizontally oriented metallic flake particles

    NASA Astrophysics Data System (ADS)

    Chen, Shuai; Yuan, Le; Weng, Xiaolong; Deng, Longjiang

    2014-11-01

    The scattering and absorption cross sections of horizontally oriented metallic flake particles are estimated by extended geometric optics that includes diffraction and edge effects. Emissivity of the coating containing those particles is calculated using Kubelka-Munk theory. The dependence of emissivity of the coating on the radius, thickness, content of metallic flake particles and coating thickness is discussed. Finally, theoretical results are compared with the experimental measurements with Al/acrylic resin coating system and the results show that simulation values are in good agreement with experimental ones.

  17. A statistical approach to optimize the spray drying of starch particles: application to dry powder coating.

    PubMed

    Bilancetti, Luca; Poncelet, Denis; Loisel, Catherine; Mazzitelli, Stefania; Nastruzzi, Claudio

    2010-09-01

    This article describes the preparation of starch particles, by spray drying, for possible application to a dry powder coating process. Dry powder coating consists of spraying a fine powder and a plasticizer on particles. The efficiency of the coating is linked to the powder morphological and dimensional characteristics. Different experimental parameters of the spray-drying process were analyzed, including type of solvent, starch concentration, rate of polymer feeding, pressure of the atomizing air, drying air flow, and temperature of drying air. An optimization and screening of the experimental parameters by a design of the experiment (DOE) approach have been done. Finally, the produced spray-dried starch particles were conveniently tested in a dry coating process, in comparison to the commercial initial starch. The obtained results, in terms of coating efficiency, demonstrated that the spray-dried particles led to a sharp increase of coating efficiency value. PMID:20706878

  18. Reactor Physics Parametric and Depletion Studies in Support of TRISO Particle Fuel Specification for the Next Generation Nuclear Plant

    SciTech Connect

    James W. Sterbentz; Bren Phillips; Robert L. Sant; Gray S. Chang; Paul D. Bayless

    2003-09-01

    Reactor physics calculations were initiated to answer several major questions related to the proposed TRISO-coated particle fuel that is to be used in the prismatic Very High Temperature Reactor (VHTR) or the Next Generation Nuclear Plant (NGNP). These preliminary design evaluation calculations help ensure that the upcoming fuel irradiation tests will test appropriate size and type of fuel particles for a future NGNP reactor design. Conclusions from these calculations are expected to confirm and suggest possible modifications to the current particle fuel parameters specified in the evolving Fuel Specification. Calculated results dispel the need for a binary fuel particle system, which is proposed in the General Atomics GT-MHR concept. The GT-MHR binary system is composed of both a fissile and fertile particle with 350- and 500- micron kernel diameters, respectively. For the NGNP reactor, a single fissile particle system (single UCO kernel size) can meet the reactivity and power cycle length requirements demanded of the NGNP. At the same time, it will provide substantial programmatic cost savings by eliminating the need for dual particle fabrication process lines and dual fuel particle irradiation tests required of a binary system. Use of a larger 425-micron kernel diameter single fissile particle (proposed here), as opposed to the 350-micron GT-MHR fissile particle size, helps alleviate current compact particle packing fractions fabrication limitations (<35%), improves fuel block loading for higher n-batch reload options, and tracks the historical correlation between particle size and enrichment (10 and 14 wt% U-235 particle enrichments are proposed for the NGNP). Overall, the use of the slightly larger kernel significantly broadens the NGNP reactor core design envelope and provides increased design margin to accommodate the (as yet) unknown final NGNP reactor design. Maximum power-peaking factors are calculated for both the initial and equilibrium NGNP cores

  19. Influence of Particle Size Distribution on Micromechanical Properties of thin Nanoparticulate Coatings

    NASA Astrophysics Data System (ADS)

    Barth, Nina; Schilde, Carsten; Kwade, Arno

    In this study the production of thin nanoparticulate coatings on solid stainless-steel substrates using dip-coating was investigated. Defined particle sizes and particle size distributions of Al2O3-nanoparticles were adjusted by stirred media milling using various operating parameters. Using nanoindentation the influence of particle size and width of the particle size distribution on the mechanical properties was investigated. In particular the establishment of nanoindentation routines for particulate thin films in contrast to hard coatings is discussed. Nanoindentation appears to be an efficient method for analysing mechanical properties of said thin coatings. It will be shown, that the influence of the substrate can be neglected for small indent depth while the coating's surface roughness influences the employed routine of the nanoindentation. The effect of the median particle size and the width of the particle size distribution on the coating structure and the micromechanical coating properties will be discussed. As a result, the maximum indentation force decreases with decreasing particle size but rises again once the nanoparticles reach very small sizes. A change in the width of the particle size distribution influences the micromechanical properties and coating structure as well.

  20. Development of an advanced bond coat for solid oxide fuel cell interconnector applications

    NASA Astrophysics Data System (ADS)

    Yeh, An-Chou; Chen, Yu-Ming; Liu, Chien-Kuo; Shong, Wei-Ja

    2015-11-01

    An advanced bond coat has been developed for solid oxide fuel cell interconnector applications; a low thermal expansion superalloy has been selected as the substrate, and the newly developed bond coat is applied between the substrate and the LSM top coat. The bond coat composition is designed to be near thermodynamic equilibrium with the substrate to minimize interdiffusion with the substrate while providing oxidation protection for the substrate. The bond coat exhibits good oxidation resistance, a low area specific resistance, and a low thermal expansion coefficient at 800 °C; experimental results indicate that interdiffusion between the bond coat and the substrate can be hindered.

  1. Microstructure of boron nitride coated on nuclear fuels by plasma enhanced chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Durmazuçar, Hasan H.; Gündüz, Güngör; Toker, Canan

    1998-08-01

    Three nuclear fuels, pure urania, 5% and 10% gadolinia containing fuels were coated with boron nitride to improve nuclear and physical properties. Coating was done by plasma enhanced chemical vapor deposition technique by using boron trichloride and ammonia. The specimens were examined under a scanning electron microscope. Boron nitride formed a grainy structure on all fuels. Gadolinia decreased the grain size of boron nitride. The fractal dimensions of fragmentation and of area-perimeter relation were determined.

  2. Underwater Coatings Testing for INEEL Fuel Basin Applications

    SciTech Connect

    Julia L. Tripp

    2004-01-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included (1) Test Area North (TAN-607) with epoxy painted concrete walls; (2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; (3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and (4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55 F to 80 F dependent on the pool and the season. These tests were done at room temperature.

  3. Study of properties of SiC layer in TRISO coated particles grown using different alkyl-silicon compounds

    NASA Astrophysics Data System (ADS)

    Prakash, Jyoti; Ghosh, Sunil; Venugopalan, Ramani; Sathiyamoorthy, D.

    2013-06-01

    The silicon carbide (SiC) layer used for the formation of Tri-isostatic (TRISO) coated fuel particles is normally produced at high temperatures via fluidized bed chemical vapor deposition from methyltrichlorosilane (MTS) in a hydrogen environment. In this work, we show the deposition of uniform SiC layers using different organosilicon precursors such as MTS and hexamethyldisilane (HMDS) via spouted bed chemical vapor deposition. From the X-ray diffraction pattern it could be inferred that the SiC deposits obtained through different precursors have the β-SiC phase. The microstructure and mechanical properties of the fabricated SiC coating were studied. The hardness and fracture toughness of the fabricated SiC coatings using MTS and HMDS were nearly the same and close to the theoretical value for pure silicon carbide.

  4. Microstructure and Properties of Porous Abradable Alumina Coatings Flame-Sprayed with Semi-molten Particles

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Zou, Jiao; Huo, Hui-Bin; Yao, Jian-Tao; Yang, Guan-Jun

    2016-01-01

    High-efficiency gas turbines require high-temperature sealing by use of abradable porous ceramic coatings to increase engine efficiency. In this study, porous Al2O3 coatings were deposited by flame spraying; the coatings were applied in a semi-molten state by controlled melting of the sprayed powder particles. The effects of the degree of melting of the sprayed particles, which depends on spraying conditions, on coating microstructure and porosity were investigated. The degree of melting of the sprayed particles was characterized by use of 3D confocal laser microscopy. The porosity of the coating was estimated by image analysis. The results showed that the degree of melting of alumina particles can be changed from 70 to 30%, and thus coating porosity can be increased from 30% up to over 70%. The standard hardness test yielded no useful data for porous coatings deposited by use of sprayed particles with a degree of melting <60%, and a hardness of 32-75 HR15Y for Al2O3 coatings deposited by use of sprayed particles with a degree of melting >60%. Pin-on-disk abrasion tests, performed at room temperature by use of an Inconel 738 (IN738) nickel-based superalloy pin with a spherical tip 5 mm in diameter, were conducted on the porous alumina coating to evaluate its abrasion behavior. It was found that for coatings of hardness <32 HR15Y and porosity >40% the wear weight loss of the IN738 pin was negligible despite the high rate of wear of the coating. It is evident that flame-sprayed porous alumina coatings of high porosity prepared by this approach have potential for use as abradable coatings for gas turbines operating at high temperatures.

  5. Tribological behavior of near-frictionless carbon coatings in high- and low-sulfur diesel fuels.

    SciTech Connect

    Alzoubi, M. F.; Ajayi, O. O.; Eryilmaz, O. L.; Ozturk, O.; Erdemir, A.; Fenske, G.

    2000-01-19

    The sulfur content in diesel fuel has a significant effect on diesel engine emissions, which are currently subject to environmental regulations. It has been observed that engine particulate and gaseous emissions are directly proportional to fuel sulfur content. With the introduction of low-sulfur fuels, significant reductions in emissions are expected. The process of sulfur reduction in petroleum-based diesel fuels also reduces the lubricity of the fuel, resulting in premature failure of fuel injectors. Thus, another means of preventing injector failures is needed for engines operating with low-sulfur diesel fuels. In this study, the authors evaluated a near-frictionless carbon (NFC) coating (developed at Argonne National Laboratory) as a possible solution to the problems associated with fuel injector failures in low-lubricity fuels. Tribological tests were conducted with NFC-coated and uncoated H13 and 52100 steels lubricated with high- and low- sulfur diesel fuels in a high-frequency reciprocating test machine. The test results showed that the NFC coatings reduced wear rates by a factor of 10 over those of uncoated steel surfaces. In low-sulfur diesel fuel, the reduction in wear rate was even greater (i.e., by a factor of 12 compared to that of uncoated test pairs), indicating that the NFC coating holds promise as a potential solution to wear problems associated with the use of low-lubricity diesel fuels.

  6. Testing of sludge coating adhesiveness on fuel elements in 105-K west basin

    SciTech Connect

    Maassen, D.P., Fluor Daniel Hanford

    1997-03-11

    This report summarizes the results from the first sludge adherence tests performed in the 105-K West Basin on N Reactor fuel. The outside surface of the outer fuel elements were brushed, using stainless steel wire brushes, to test the adhesiveness of various types of sludge coatings to the cladding`s surface. The majority of the sludge was removed by the wire brushes in this test but different types of sludge were more adhesive than others. Particularly, an orange rust-like sludge coating that was just slightly more adherent to the fuel`s cladding than the majority of the sludge coatings and a thick white vertical strip sludge coating that was much more difficult to remove. The test demonstrated that all of the sludge could be removed from the outer fuel elements` surfaces if the need arises.

  7. Synthesis and Corrosion Study of Zirconia-Coated Carbonyl Iron Particles

    SciTech Connect

    Shen, R.; Shafrir, S.N.; Miao, C.; Wang, M.; Lambropoulos, J.C.; Jacobs, S.D.; Yang, H.

    2010-01-07

    This paper describes the surface modification of micrometer-sized magnetic carbonyl iron particles (CI) with zirconia from zirconium(IV) butoxide using a sol–gel method. Zirconia shells with various thicknesses and different grain sizes and shapes are coated on the surface of CI particles by changing the reaction conditions, such as the amounts of zirconia sol, nitric acid, and CI particles. A silica adhesive layer made from 3-aminopropyl trimethoxysilane (APTMS) can be introduced first onto the surface of CI particles in order to adjust both the size and the shape of zirconia crystals, and thus the roughness of the coating. The microanalyses on these coated particles are studied by field-emission scanning electron microscopy (FE-SEM) and X-ray-diffraction (XRD). Accelerated acid corrosion and air oxidation tests indicate that the coating process dramatically improved oxidation and acid corrosion resistances, which are critical issues in various applications of CI magnetic particles.

  8. Encapsulation of TRISO particle fuel in durable soda-lime-silicate glasses

    NASA Astrophysics Data System (ADS)

    Heath, Paul G.; Corkhill, Claire L.; Stennett, Martin C.; Hand, Russell J.; Meyer, Willem C. H. M.; Hyatt, Neil C.

    2013-05-01

    Tri-Structural Isotropic (TRISO) coated particle-fuel is a key component in designs for future high temperature nuclear reactors. This study investigated the suitability of three soda lime silicate glass compositions, for the encapsulation of simulant TRISO particle fuel. A cold press and sinter (CPS) methodology was employed to produce TRISO particle-glass composites. Composites produced were determined to have an aqueous durability, fracture toughness and Vickers' hardness comparable to glasses currently employed for the disposal of high level nuclear wastes. Sintering at 700 °C for 30 min was found to remove all interconnected porosity from the composite bodies and oxidation of the outer pyrolytic carbon layer during sintering was prevented by processing under a 5% H2/N2 atmosphere. However, the outer pyrolytic carbon layer was not effectively wetted by the encapsulating glass matrix. The aqueous durability of the TRISO particle-glass composites was investigated using PCT and MCC-1 tests combined with geochemical modelling. It was found that durability was dependent on silicate and calcium solution saturation. This study provides significant advancements in the preparation of TRISO particle encapsulant waste forms. The potential for the use of non-borosilicate sintered glass composites for TRISO particle encapsulation has been confirmed, although further refinements are required.

  9. Reactive Atmospheric Plasma Spraying of AlN Coatings: Influence of Aluminum Feedstock Particle Size

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro

    2011-03-01

    Feedstock powder characteristics (size distribution, morphology, shape, specific mass, and injection rate) are considered to be one of the key factors in controlling plasma-sprayed coatings microstructure and properties. The influence of feedstock powder characteristics to control the reaction and coatings microstructure in reactive plasma spraying process (RPS) is still unclear. This study, investigated the influence of feedstock particle size in RPS of aluminum nitride (AlN) coatings, through plasma nitriding of aluminum (Al) feedstock powders. It was possible to fabricate AlN-based coatings through plasma nitriding of all kinds of Al powders in atmospheric plasma spray (APS) process. The nitriding ratio was improved with decreasing the particle size of feedstock powder, due to improving the nitriding reaction during flight. However, decreasing the particle size of feedstock powder suppressed the coatings thickness. Due to the loss of the powder during the injection, the excessive vaporization of fine Al particles and the completing nitriding reaction of some fine Al particles during flight. The feedstock particle size directly affects on the nitriding, melting, flowability, and the vaporization behaviors of Al powders during spraying. It concluded that using smaller particle size powders is useful for improving the nitriding ratio and not suitable for fabrication thick AlN coatings in reactive plasma spray process. To fabricate thick AlN coatings through RPS, enhancing the nitriding reaction of Al powders with large particle size during spraying is required.

  10. Synthesis and characterization of nanocrystalline silver coating of fly ash cenosphere particles by electroless process.

    PubMed

    Shukla, S; Seal, S; Schwarz, S; Zhou, D

    2001-12-01

    Electroless nanocrystalline Ag coating of fly ash cenosphere particles utilizing a Sn-Pd catalyst system is demonstrated in this article. The deposition of pure metallic nanocrystalline Ag on the fly ash cenosphere particle surface is confirmed by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) analysis. Under the described conditions of electroless coating, average nanocrystalline Ag-coating thickness is observed to be approximately 220 nm, using a focused ion beam technique, which is less than that observed by transmission electron microscopy (TEM) (260-360 nm). TEM observation further reveals that the Ag-coating is made up of 50 nm Ag nanocrystallites, which is comparable with the size of approximately 37 nm obtained from the XRD data. The mechanism of the electroless Ag-coating process is discussed. Ag-coated fly ash particles find applications in manufacturing conducting polymers for electromagnetic interference shielding applications. PMID:12914083

  11. Effect of soluble polymer binder on particle distribution in a drying particulate coating.

    PubMed

    Buss, Felix; Roberts, Christine C; Crawford, Kathleen S; Peters, Katharina; Francis, Lorraine F

    2011-07-01

    Soluble polymer is frequently added to inorganic particle suspensions to provide mechanical strength and adhesiveness to particulate coatings. To engineer coating microstructure, it is essential to understand how drying conditions and dispersion composition influence particle and polymer distribution in a drying coating. Here, a 1D model revealing the transient concentration profiles of particles and soluble polymer in a drying suspension is proposed. Sedimentation, evaporation and diffusion govern particle movement with the presence of soluble polymer influencing the evaporation rate and solution viscosity. Results are summarized in drying regime maps that predict particle accumulation at the free surface or near the substrate as conditions vary. Calculations and experiments based on a model system of poly(vinyl alcohol) (PVA), silica particles and water reveal that the addition of PVA slows the sedimentation and diffusion of the particles during drying such that accumulation of particles at the free surface is more likely. PMID:21497825

  12. Electron microscopic evaluation and fission product identification of irradiated TRISO coated particles from the AGR-1 experiment: A preliminary Study

    SciTech Connect

    I J van Rooyen; D E Janney; B D Miller; J L Riesterer; P A Demkowicz

    2012-10-01

    ABSTRACT Post-irradiation examination of coated particle fuel from the AGR-1 experiment is in progress at Idaho National Laboratory and Oak Ridge National Laboratory. In this presentation a brief summary of results from characterization of microstructures in the coating layers of selected irradiated fuel particles with burnup of 11.3% and 19.3% FIMA will be given. The main objective of the characterization were to study irradiation effects, fuel kernel porosity, layer debonding, layer degradation or corrosion, fission-product precipitation, grain sizes, and transport of fission products from the kernels across the TRISO layers. Characterization techniques such as scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, and wavelength dispersive spectroscopy were used. A new approach to microscopic quantification of fission-product precipitates is also briefly demonstrated. The characterization emphasized fission-product precipitates in the SiC-IPyC interface, SiC layer and the fuel-buffer interlayer, and provided significant new insights into mechanisms of fission-product transport. Although Pd-rich precipitates were identified at the SiC-IPyC interlayer, no significant SiC-layer thinning was observed for the particles investigated. Characterization of these precipitates highlighted the difficulty of measuring low concentration Ag in precipitates with significantly higher concentrations of contain Pd and U. Different approaches to resolving this problem are discussed. Possible microstructural differences between particles with high and low releases of Ag particles are also briefly discussed, and an initial hypothesis is provided to explain fission-product precipitate compositions and locations. No SiC phase transformations or debonding of the SiC-IPyC interlayer as a result of irradiation were observed. Lessons learned from the post-irradiation examination are described and future actions are recommended.

  13. Interaction of fission products and SiC in TRISO fuel particles: a limiting HTGR design parameter

    SciTech Connect

    Stansfield, O.M.; Homan, F.J.; Simon, W.A.; Turner, R.F.

    1983-09-01

    The fuel particle system for the steam cycle cogeneration HTGR being developed in the US consists of 20% enriched UC/sub 0/./sub 3/O/sub 1/./sub 7/ and ThO/sub 2/ kernels with TRISO coatings. The reaction of fission products with the SiC coating is the limiting thermochemical coating failure mechanism affecting performance. The attack of the SiC by palladium (Pd) is considered the controlling reaction with systems of either oxide or carbide fuels. The lanthanides, such as cerium, neodymium, and praseodymium, also attack SiC in carbide fuel particles. In reactor design, the time-temperature relationships at local points in the core are used to calculate the depth of SiC-Pd reaction. The depth of penetration into the SiC during service varies with core power density, power distribution, outlet gas temperature, and fuel residence time. These parameters are adjusted in specifying the core design to avoid SiC coating failure.

  14. Determination of silica coating efficiency on metal particles using multiple digestion methods.

    PubMed

    Wang, Jun; Topham, Nathan; Wu, Chang-Yu

    2011-10-15

    Nano-sized metal particles, including both elemental and oxidized metals, have received significant interest due to their biotoxicity and presence in a wide range of industrial systems. A novel silica technology has been recently explored to minimize the biotoxicity of metal particles by encapsulating them with an amorphous silica shell. In this study, a method to determine silica coating efficiency on metal particles was developed. Metal particles with silica coating were generated using gas metal arc welding (GMAW) process with a silica precursor tetramethylsilane (TMS) added to the shielding gas. Microwave digestion and Inductively Coupled Plasma-Atomic Emission Spectroscopy (ICP-AES) were employed to solubilize the metal content in the particles and analyze the concentration, respectively. Three acid mixtures were tested to acquire the appropriate digestion method targeting at metals and silica coating. Metal recovery efficiencies of different digestion methods were compared through analysis of spiked samples. HNO(3)/HF mixture was found to be a more aggressive digestion method for metal particles with silica coating. Aqua regia was able to effectively dissolve metal particles not trapped in the silica shell. Silica coating efficiencies were thus calculated based on the measured concentrations following digestion by HNO(3)/HF mixture and aqua regia. The results showed 14-39% of welding fume particles were encapsulated in silica coating under various conditions. This newly developed method could also be used to examine the silica coverage on particles of silica shell/metal core structure in other nanotechnology areas. PMID:21962698

  15. Preparation and study on microwave absorbing materials of boron nitride coated pyrolytic carbon particles

    NASA Astrophysics Data System (ADS)

    Zhou, Wei; Xiao, Peng; Li, Yang

    2012-09-01

    Boron nitride coatings were synthesized on pyrolytic carbon (BN-coated PyC) particles via chemical reaction of boric acid and urea in nitrogen. The results of Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FI-IR) and X-ray photoelectron spectroscopy (XPS) show the formation of boron nitride coating. The TGA curves indicate that the oxidation resistance of the PyC particles is improved by incorporating BN coating on the surface. The mass of the BN-coated PyC particles remains over 60% at 1200 °C whereas the PyC particles are oxidized completely at 920 °C. The investigation of microwave absorbing property reveals that compared with the PyC particles, the BN-coated PyC particles have lower permittivity (ɛ', ɛ″) and better absorbing property. The BN-coated PyC particles show a strong absorbing peak at 10.64 GHz, where the lowest reflectivity -21.72 dB is reached. And the reflectivity less than -10 dB is over the range of 9.6-12 GHz.

  16. Ice formation on nitric acid-coated dust particles: Laboratory and modeling studies

    NASA Astrophysics Data System (ADS)

    Kulkarni, Gourihar; Zhang, Kai; Zhao, Chun; Nandasiri, Manjula; Shutthanandan, Vaithiyalingam; Liu, Xiaohong; Fast, Jerome; Berg, Larry

    2015-08-01

    Changes in the ice nucleation characteristics of atmospherically relevant mineral dust particles caused by a coating of nitric acid are not well understood. Further, the atmospheric implications of dust coatings on ice-cloud properties under different assumptions of primary ice nucleation mechanisms are unknown. We investigated the ice nucleation ability of Arizona Test Dust, illite, K-feldspar, and quartz as a function of temperature (-25°C to -30°C) and relative humidity with respect to water (75% to 110%). The particles (bare or nitric acid coated) were size selected at 250 nm, and the fraction of particles nucleating ice at various temperature and saturation conditions was determined. All of the dust species nucleated ice at subsaturated conditions, although the coated particles (except quartz) showed a reduction in their ice nucleation ability relative to bare particles. However, at supersaturated conditions, bare and coated particles had nearly equivalent ice nucleation characteristics. The results of a single-column model showed that simulated ice crystal number concentrations are mostly dependent upon the coated particle fraction, primary ice nucleation mechanisms, and competition among ice nucleation mechanisms to nucleate ice. In general, coatings were observed to modify ice-cloud properties, and the complexity of ice-cloud and mixed-phase-cloud evolution when different primary ice nucleation mechanisms compete for fixed water vapor budgets was supported.

  17. Characterization of alloy particles extracted from spent nuclear fuel

    NASA Astrophysics Data System (ADS)

    Cui, D.; Rondinella, V. V.; Fortner, J. A.; Kropf, A. J.; Eriksson, L.; Wronkiewicz, D. J.; Spahiu, K.

    2012-01-01

    We characterized, for the first time, submicro- and nanosized fission product-alloy particles that were extracted nondestructively from spent nuclear fuel, in terms of noble metal (Mo-Ru-Tc-Rh-Pd-Te) composition, atomic level homogeneity and lattice parameters. The evidences obtained in this work contribute to an improved understanding of the redox chemistry of radionuclides in nuclear waste repository environments and, in particular, of the catalytic properties of these unique metal alloy particles.

  18. Optical bistability of a nondilute suspension of nonlinear coated particles

    NASA Astrophysics Data System (ADS)

    Gu, Liping; Gao, Lei

    2005-11-01

    The intrinsic optical bistability (OB) of a nondilute suspension of coated spherical particles is investigated. We assume both the core and the shell to be nonlinear with third-order nonlinear susceptibilities χc and χs, respectively, and thus the local field in the nonlinear core is not uniform and cannot be obtained exactly. In this connection, we establish the self-consistent mean field approximation, and obtain the spatial average of the local field squared in the nonlinear core (or the shell) as a function of the external applied field. We show that an optical bistable behavior exists only when the structure parameter (λ) is less than the critical one λc, which is dependent on the magnitude of both χc and χs. Moreover, the bistable curves depend strongly on χc and are weakly dependent on χs. In addition, the threshold intensity decreases with increasing λ, and it can be lowered further by using a nondilute volume fraction. The field-dependent effective dielectric function is also studied, and the hysteretic loops are again found.

  19. Synthesis of nanostructured WC-12 pct Co coating using mechanical milling and high velocity oxygen fuel thermal spraying

    SciTech Connect

    He, J. Ice, M.; Dallek, S.; Lavernia, E.J.

    2000-02-01

    A nanostructured WC-12 pct Co coating was synthesized using mechanical milling and high velocity oxygen fuel (HVOF) thermal spraying. The variation of powder characteristics with milling time and the performance of the coatings were investigated using scanning electron microscope (SEM), X-ray, transmission electron microscope (TEM), thermogravimetric analyzer (TGA), and microhardness measurements. There is no evidence that indicates the presence of an amorphous phase in the sintered WC-12 pct Co powder, and the binder phase in this powder is still crystalline Co. Mechanical milling of up to 20 hours did not lead to the formation of an amorphous phase in the sintered WC-12 pct Co powder. During the initial stages of the milling, the brittle carbide particles were first fractured into fragments and then embedded into the binder phase. This process gradually formed polycrystal nanocomposite powders of the Co binder phase and W carbide particles. The conventional cold welding and fracturing processes primarily occurred among the Co binder powders and polycrystal composite powders. The nanostructured WC-12 pct Co coatings, synthesized in the present study, consist of an amorphous matrix and carbides with an average particle diameter of 35 nm. The coating possesses an average microhardness of 1135 HV and higher resistance to indentation fracture than that of its conventional counterpart.

  20. Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

    SciTech Connect

    K.H. Kim; C.T. Lee; C.B. Lee; R.S. Fielding; J.R. Kennedy

    2013-10-01

    Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 degrees C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 degrees C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating.

  1. Microbial Penetration and Utilization of Organic Aircraft Fuel-Tank Coatings1

    PubMed Central

    Crum, M. G.; Reynolds, R. J.; Hedrick, H. G.

    1967-01-01

    Microorganisms have been found as contaminants in various types of aircraft fuel tanks. Their presence introduces problems in the operation of the aircraft, including destruction of components such as the organic coatings used as protective linings in the fuel tanks. Microbial penetration and utilization of the currently used organic coatings, EC 776, DV 1180, PR 1560, and DeSoto 1080, were determined by changes in electrical resistances of the coatings; mycelial weight changes; growth counts of the bacteria; and manometric determinations on Pseudomonas aeruginosa (GD-FW B-25) and Cladosporium resinae (QMC-7998). The results indicate EC 776 and DV 1180 to be less resistant to microbial degradation than the other coatings. Organic coatings, serving as a source of nutrition, would be conducive to population buildups in aircraft fuel tanks. Images Fig. 1 PMID:16349744

  2. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

    NASA Astrophysics Data System (ADS)

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  3. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles.

    PubMed

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-01-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air. PMID:26831205

  4. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

    PubMed Central

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-01-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air. PMID:26831205

  5. Ice formation on nitric acid coated dust particles: Laboratory and modeling studies

    SciTech Connect

    Kulkarni, Gourihar R.; Zhang, Kai; Zhao, Chun; Nandasiri, Manjula I.; Shutthanandan, V.; Liu, Xiaohong; Fast, Jerome D.; Berg, Larry K.

    2015-08-16

    Changes in the ice nucleation characteristics of atmospherically relevant mineral dust particles due to nitric acid coating are not well understood. Further, the atmospheric implications of dust coating on ice-cloud properties under different assumptions of primary ice nucleation mechanisms are unknown. We investigated ice nucleation ability of Arizona test dust, illite, K-feldspar and quartz as a function of temperature (-25 to -30°C) and relative humidity with respect to water (75 to 110%). Particles were size selected at 250 nm and transported (bare or coated) to the ice nucleation chamber to determine the fraction of particles nucleating ice at various temperature and water saturation conditions. All dust nucleated ice at water-subsaturated conditions, but the coated particles showed a reduction in their ice nucleation ability compared to bare particles. However, at water-supersaturated conditions, we observed that bare and coated particles had nearly similar ice nucleation characteristics. X-ray diffraction patterns indicated that structural properties of bare dust particles modified after acid treatment. We found that lattice parameters were slightly different, but crystallite sizes of the coated particles were reduced compared to bare particles. Next, single-column model results show that simulated ice crystal number concentrations mostly depends upon fraction of particles that are coated, primary ice nucleation mechanisms, and the competition between ice nucleation mechanisms to nucleate ice. In general, we observed that coating modify the ice-cloud properties and the picture of ice and mixed-phase cloud evolution is complex when different primary ice nucleation mechanisms are competing for fixed water vapor mass.

  6. Effect of nano-crystallization of high velocity oxy-fuel-sprayed amorphous NiCrBSi alloy on properties of the coatings

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Wang, Yu-Yue; Li, Hua

    2004-09-01

    NiCrBSi self-fluxing alloy coatings were deposited by high velocity oxy-fuel (HVOF) spraying. Annealing treatment was applied to the as-sprayed coatings to develop the microstructure of the Ni-based coating. The microstructure of the coating was characterized using optical microscopy, x-ray diffraction and transmission electron microscopy. The crystallization behavior of the amorphous coating was also characterized by differential scanning calorimetry. The properties of the coating were characterized by microhardness and abrasive wear tests. The results showed that the as-sprayed HVOF coating deposited by well melted spray particles exhibited a dense microstructure of amorphous phase. It was revealed that the crystallization of the amorphous phase in HVOF NiCrBSi coating occurs at a temperature of about 502°C. Annealing at temperature a little higher than recrystallization temperature leads to the formation of the nano-crystalline microstructure. The subsequent nanostructured Ni-based coating presents higher microhardness and excellent wear performance. With the further increase in annealing temperature, the growth of the nano-crystalline grains occurs and, accordingly, the microhardness of the coating and the wear performance decrease. Thereafter, the microstructure and properties of the Ni-based self-fluxing alloy coating can be controlled through postannealing treatment.

  7. Electroless Ni-Cu-P/nano-graphite composite coatings for bipolar plates of proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, Cheng-Kuo

    2012-12-01

    This study evaluates the effects of an electroless Ni-Cu-P/nano-graphite composite coating on the surface characteristics of anodized 5083 aluminum alloy, including electrical resistivity, corrosion resistance of the alloy in a simulated solution of 0.5 M H2SO4 + 2 ppm NaF in polymer electrolyte membrane fuel cells (PEMFCs). The co-deposition and adhesion of the composite coatings on a 5083 substrate are enhanced by an anodizing process. The electroless Ni-Cu-P plating solution is prepared by adding different CuSO4·5H2O concentrations into the electroless Ni-P plating solution and adding nano-graphite (15-40 nm) particles to form the Ni-Cu-P/nano-graphite composite coatings. Experimental results indicate that the electroless Ni-Cu-P/nano-graphite composite coating enhances the hardness, conductivity, corrosion resistance of the 5083 substrate in the corrosive solution. The anodizing treatment enhances the electroless composite coatings by providing better uniformity, density, and adhesion compared to substrate without anodizing treatment. The electroless Ni-Cu-P/nano-graphite composite coating deposited on the optimal anodized 5083 substrate at a low CuSO4·5H2O concentration of 0.25 g l-1 with 20 g l-1 nano-graphite added have the best surface structure, highest hardness, electrical conductivity and corrosion resistance. Therefore, this novel electroless Ni-Cu-P/nano-graphite composite-coated 5083 aluminum alloy has potential applications in bipolar plates of PEM fuel cells.

  8. Zirconia-coated carbonyl-iron-particle-based magnetorheological fluid for polishing optical glasses and ceramics

    SciTech Connect

    Shafrir, Shai N.; Romanofsky, Henry J.; Skarlinski, Michael; Wang, Mimi; Miao, Chunlin; Salzman, Sivan; Chartier, Taylor; Mici, Joni; Lambropoulos, John C.; Shen Rui; Yang Hong; Jacobs, Stephen D.

    2009-12-10

    We report on magnetorheological finishing (MRF) spotting experiments performed on glasses and ceramics using a zirconia-coated carbonyl-iron (CI)-particle-based magnetorheological (MR) fluid. The zirconia-coated magnetic CI particles were prepared via sol-gel synthesis in kilogram quantities. The coating layer was {approx}50-100 nm thick, faceted in surface structure, and well adhered. Coated particles showed long-term stability against aqueous corrosion. ''Free'' nanocrystalline zirconia polishing abrasives were cogenerated in the coating process, resulting in an abrasive-charged powder for MRF. A viable MR fluid was prepared simply by adding water. Spot polishing tests were performed on a variety of optical glasses and ceramics over a period of nearly three weeks with no signs of MR fluid degradation or corrosion. Stable material removal rates and smooth surfaces inside spots were obtained.

  9. Particle size, surface coating, and PEGylation influence the biodistribution of quantum dots in living mice.

    PubMed

    Schipper, Meike L; Iyer, Gopal; Koh, Ai Leen; Cheng, Zhen; Ebenstein, Yuval; Aharoni, Assaf; Keren, Shay; Bentolila, Laurent A; Li, Jianquing; Rao, Jianghong; Chen, Xiaoyuan; Banin, Uri; Wu, Anna M; Sinclair, Robert; Weiss, Shimon; Gambhir, Sanjiv S

    2009-01-01

    This study evaluates the influence of particle size, PEGylation, and surface coating on the quantitative biodistribution of near-infrared-emitting quantum dots (QDs) in mice. Polymer- or peptide-coated 64Cu-labeled QDs 2 or 12 nm in diameter, with or without polyethylene glycol (PEG) of molecular weight 2000, are studied by serial micropositron emission tomography imaging and region-of-interest analysis, as well as transmission electron microscopy and inductively coupled plasma mass spectrometry. PEGylation and peptide coating slow QD uptake into the organs of the reticuloendothelial system (RES), liver and spleen, by a factor of 6-9 and 2-3, respectively. Small particles are in part renally excreted. Peptide-coated particles are cleared from liver faster than physical decay alone would suggest. Renal excretion of small QDs and slowing of RES clearance by PEGylation or peptide surface coating are encouraging steps toward the use of modified QDs for imaging living subjects. PMID:19051182

  10. Zirconia-coated carbonyl-iron-particle-based magnetorheological fluid for polishing optical glasses and ceramics.

    PubMed

    Shafrir, Shai N; Romanofsky, Henry J; Skarlinski, Michael; Wang, Mimi; Miao, Chunlin; Salzman, Sivan; Chartier, Taylor; Mici, Joni; Lambropoulos, John C; Shen, Rui; Yang, Hong; Jacobs, Stephen D

    2009-12-10

    We report on magnetorheological finishing (MRF) spotting experiments performed on glasses and ceramics using a zirconia-coated carbonyl-iron (CI)-particle-based magnetorheological (MR) fluid. The zirconia-coated magnetic CI particles were prepared via sol-gel synthesis in kilogram quantities. The coating layer was approximately 50-100 nm thick, faceted in surface structure, and well adhered. Coated particles showed long-term stability against aqueous corrosion. "Free" nanocrystalline zirconia polishing abrasives were cogenerated in the coating process, resulting in an abrasive-charged powder for MRF. A viable MR fluid was prepared simply by adding water. Spot polishing tests were performed on a variety of optical glasses and ceramics over a period of nearly three weeks with no signs of MR fluid degradation or corrosion. Stable material removal rates and smooth surfaces inside spots were obtained. PMID:20011021

  11. Effect of Particle and Injection Parameters on the Performance of a Dual-Stage High-Velocity Oxygen Fuel Thermal Spray System

    NASA Astrophysics Data System (ADS)

    Khan, Mohammed N.; Shamim, Tariq

    2015-06-01

    For temperature-sensitive material (such as titanium) coatings, recently developed high-velocity oxygen fuel dual-stage thermal spray systems offer better control of particle oxidation and production of various coating structures. These advantages of the dual-stage thermal system are significantly influenced by the state of the coating particles being injected. Hence, the objective of the present study is to investigate the effects of particle size, shape, injection velocity, and injection angle on a dual-stage thermal spray system by employing a comprehensive mathematical model. The results demonstrate that the particle size, shape, injection velocity, and injection angle affect the particle velocity and temperature, which in turn may affect the coating quality. The results show that smaller particles have higher temperatures and velocities owing to decrease in particle thermal and mass inertia. Spherical particles have higher temperature and lower velocity than the non-spherical particles because of lower drag. The particle velocity and temperature also increase with the increase of the injection velocity. Similarly, the particles injection angle also plays an important role. Higher particle temperatures and velocities outside of the barrel are obtained if the particles are injected at oblique angles to the main gaseous flow.

  12. Ice Nucleation and Droplet Formation by Bare and Coated Soot Particles

    SciTech Connect

    Friedman, Beth J.; Kulkarni, Gourihar R.; Beranek, Josef; Zelenyuk, Alla; Thornton, Joel A.; Cziczo, Daniel J.

    2011-09-13

    We have studied ice formation at temperatures relevant to homogeneous and heterogeneous ice nucleation, as well as droplet activation and hygroscopicity, of soot particles of variable size and composition. Coatings of adipic, malic, and oleic acid were applied to span an atmospherically relevant range of solubility, and both uncoated and oleic acid coated soot particles were exposed to ozone to simulate atmospheric oxidation. The results are interpreted in terms of onset ice nucleation, with a comparison to a mineral dust particle that acts as an efficient ice nucleus, and particle hygroscopicity. At 253K and 243K, we found no evidence of heterogeneous ice nucleation occurring above the level of detection for our experimental conditions. Above water saturation, only droplet formation was observed. At 233K, we observe the occurrence of homogeneous ice nucleation for all particles studied. Coatings also did not significantly alter the ice nucleation behavior of soot particles, but aided in the uptake of water. Hygroscopicity studies confirmed that pure soot particles were hydrophobic, and coated soot particles activated as droplets at high water supersaturations. A small amount of heterogeneous ice nucleation either below the detection limit of our instrument or concurrent with droplet formation and/or homogeneous freezing cannot be precluded, but we are able to set limits for its frequency. We conclude that both uncoated and coated soot particles representative of those generated in our studies are unlikely to significantly contribute to the global budget of heterogeneous ice nuclei at temperatures between 233K and 253K.

  13. Ice Nucleation and Droplet Formation by Bare and Coated Black Carbon Particles

    SciTech Connect

    Friedman, Beth J.; Kulkarni, Gourihar R.; Beranek, Josef; Zelenyuk, Alla; Thornton, Joel A.; Cziczo, Daniel J.

    2011-10-13

    We have studied the ice formation at heterogeneous and homogeneous temperatures, as well as droplet activation and hygroscopicity of soot particles of variable size and composition. Coatings of adipic, malic, and oleic acid were applied to span a relevant range of solubility, and both uncoated and oleic acid coated soot particles were exposed to ozone to simulate atmospheric oxidation. The results are interpreted in terms of onset ice nucleation with a comparison to a well characterized mineral dust particle that acts as an efficient ice nucleus, as well as particle hygroscopicity. At 253K and 243K, we found no evidence of heterogeneous ice nucleation occurring above the level of detection for our experimental conditions. Above water saturation, droplet formation was observed. At 233K, we observe the occurrence of homogeneous ice nucleation for all particles studied. Coatings also did not significantly alter the ice nucleation behavior of soot particles, but aided in the uptake of water. Hygroscopicity studies confirmed that pure soot particles were hydrophobic, and coated soot particles activated as droplets at high water supersaturations. A small amount of heterogeneous ice nucleation either below the detection limit of our instrument or concurrent with droplet formation and/or homogeneous freezing cannot be precluded, but we are able to set limits for its frequency. We conclude from our studies that both uncoated and coated soot particles are unlikely to contribute to the global budget of heterogeneous ice nuclei at temperatures between 233K and 253K.

  14. Coating-type three-dimensional acetate-driven microbial fuel cells.

    PubMed

    Yu, Jin; Tang, Yulan

    2015-08-01

    This study uses sodium acetate as fuel to construct bioelectricity in coating-type three-dimensional microbial fuel cells anode. The coating-type three-dimensional anode was constructed using iron net as structural support, adhering a layer of carbon felt as primary coating and using carbon powder and 30% PTFE solution mixture as coating. The efficiency of electricity production and wastewater treatment were analyzed for the three-dimensional acetate-fed (C2H3NaO2) microbial fuel cells with the various ratio of the coating mixture. The results showed that the efficiency of electricity production was significantly improved when using the homemade coating-type microbial fuel cells anode compared with the one without coating on the iron net, which the apparent internal resistance was decreased by 59.4% and the maximum power density was increased by 1.5 times. It was found the electricity production was greatly influenced by the ratio of the carbon powder and PTFE in the coating. The electricity production was the highest with apparent internal resistance of 190 Ω, and maximum power density of 5189.4 mW m(-3) when 750 mg of carbon powder and 10 ml of PTFE (i.e., ratio 75:1) was used in the coating. With the efficiency of electricity production, wide distribution and low cost of the raw materials, the homemade acetate-fed microbial fuel cells provides a valuable reference to the development of the composition microbial fuel cell anode production. PMID:25681073

  15. Electroless plating preparation and electromagnetic properties of Co-coated carbonyl iron particles/polyimide composite

    NASA Astrophysics Data System (ADS)

    Zhou, Yingying; Zhou, Wancheng; Li, Rong; Qing, Yuchang; Luo, Fa; Zhu, Dongmei

    2016-03-01

    To solve the serious electromagnetic interference problems at elevated temperature, one thin microwave-absorbing sheet employing Co-coated carbonyl iron particles and polyimide was prepared. The Co-coated carbonyl iron particles were successfully prepared using an electroless plating method. The microstructure, composition, phase and static magnetic properties of Co-coated carbonyl iron particles were characterized by combination of scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and vibrating sample magnetometer (VSM). The electromagnetic parameters of Co-coated carbonyl iron particles/polyimide composite were measured in the frequency range of 2-18 GHz, and the electromagnetic loss mechanism of the material-obtained was discussed. The microwave absorption properties of composites before and after heat treatment at 300 °C for 100 h were characterized in 2-18 GHz frequency range. It was established that composites based on Co-coated carbonyl iron demonstrate thermomagnetic stability, indicating that Co coating reduces the oxidation of carbonyl iron. Thus, Co-coated carbonyl iron particles/polyimide composites are useful in the design of microwave absorbers operating at temperatures up to 300 °C.

  16. One-step electrodeposition of self-assembled colloidal particles: a novel strategy for biomedical coating.

    PubMed

    Sun, Jiadi; Liu, Xiaoya; Meng, Long; Wei, Wei; Zheng, Yufeng

    2014-09-23

    A novel biomedical coating was prepared from self-assembled colloidal particles through direct electrodeposition. The particles, which are photo-cross-linkable and nanoscaled with a high specific surface area, were obtained via self-assembly of amphiphilic poly(γ-glutamic acid)-g-7-amino-4-methylcoumarin (γ-PGA-g-AMC). The size, morphology, and surface charge of the resulting colloidal particles and their dependence on pH, initial concentrations, and UV irradiation were successfully studied. A nanostructured coating was formed in situ on the surface of magnesium alloys by electrodeposition of colloidal particles. The composition, morphology, and phase of the coating were monitored using Fourier transform infrared spectroscopy, energy-dispersive X-ray spectroscopy, scanning electron microscopy, and X-ray diffraction. The corrosion test showed that the formation of the nanostructured coating on magnesium alloys effectively improved their initial anticorrosion properties. More importantly, the corrosion resistance was further enhanced by chemical photo-cross-linking. In addition, the low cytotoxicity of the coated samples was confirmed by MTT assay against NIH-3T3 normal cells. The contribution of our work lies in the creation of a novel strategy to fabricate a biomedical coating in view of the versatility of self-assembled colloidal particles and the controllability of the electrodeposition process. It is believed that our work provides new ideas and reliable data to design novel functional biomedical coatings. PMID:25162374

  17. Identification of Silver and Palladium in Irradiated TRISO Coated Particles of the AGR-1 Experiment

    SciTech Connect

    van Rooyen, Y. J.; Lillo, T. M.; Wu, Y. Q.

    2014-03-01

    Evidence of the release of certain metallic fission product through intact tristructural isotropic (TRISO) particles has been seen for decades around the world, as well as in the recent AGR-1 experiment at Idaho National Laboratory (INL). However, understanding the basic mechanism of transport is still lacking. This understanding is important because the TRISO coating is part of the high temperature gas reactor functional containment and critical for the safety strategy for licensing purposes. Our approach to identify fission products in irradiated AGR-1 TRISO fuel using scanning transmission electron microscopy (STEM), Electron Energy Loss Spectroscopy (EELS) and Energy Filtered TEM (EFTEM), has led to first-of-a-kind data at the nano-scale indicating the presence of silver at triple points and grain boundaries of the SiC layer in the TRISO particle. Cadmium was also found in the triple junctions. In this initial study, the silver was only identified in SiC grain boundaries and triple points on the edge of the SiC-IPyC interface up to a depth of approximately 0.5 um. Palladium was identified as the main constituent of micron-sized precipitates present at the SiC grain boundaries. Additionally spherical nano-sized palladium rich precipitates were found inside the SiC grains. These nano-sized Pd precipitates were distributed up to a depth of 5 um away from the SiC-IPyC interlayer. No silver was found in the center of the micron-sized fission product precipitates using these techniques, although silver was found on the outer edge of one of the Pd-U-Si containing precipitates which was facing the IPyC layer. Only Pd-U containing precipitates were identified in the IPyC layer and no silver was identified in the IPyC layer. The identification of silver alongside the grain boundaries and the findings of Pd alongside grain boundaries as well as inside the grains, provide significant knowledge for understanding silver and palladium transport in TIRSO fuel, which has been

  18. Laser induction hybrid rapid cladding of WC particles reinforced NiCrBSi composite coatings

    NASA Astrophysics Data System (ADS)

    Zhou, Shengfeng; Dai, Xiaoqin

    2010-05-01

    In order to investigate the microstructure characteristics and properties of Ni-based WC composite coatings containing a relatively large amount of WC particles by laser induction hybrid rapid cladding (LIHRC) and compare to the individual laser cladding without preheating, Ni60A + 35 wt.% WC composite coatings are deposited on A3 steel plates by LIHRC and the individual laser cladding without preheating. The composite coating produced by the individual laser cladding without preheating exhibits many cracks and pores, while the smooth composite coating without cracks and pores is obtained by LIHRC. Moreover, the cast WC particles take on the similar dissolution characteristics in Ni60A + 35 wt.% WC composite coatings by LIHRC and the individual laser cladding without preheating. Namely, the completely dissolved WC particles interact with Ni-based alloy solvent to precipitate the blocky and herringbone carbides, while the partially dissolved WC particles still preserve the primary lamellar eutectic structure. A few WC particles are split at the interface of WC and W 2C, and then interact with Ni-based alloy solvent to precipitate the lamellar carbides. Compared with the individual laser cladding without preheating, LIHRC has the relatively lower temperature gradient and the relatively higher laser scanning speed. Therefore, LIHRC can produce the crack-free composite coating with relatively higher microhardness and relatively more homogeneous distribution of WC particles and is successfully applied to strengthen the corrugated roller, showing that LIHRC process has a higher efficiency and good cladding quality.

  19. Comparison of the Mechanical and Electrochemical Properties of WC-25Co Coatings Obtained by High Velocity Oxy-Fuel and Cold Gas Spraying

    NASA Astrophysics Data System (ADS)

    Couto, M.; Dosta, S.; Fernández, J.; Guilemany, J. M.

    2014-12-01

    Cold gas spray (CGS) coatings were previously produced by spraying WC-25Co cermet powders onto Al7075-T6 and low-carbon steel substrates. Unlike conventional flame spray techniques (e.g., high-velocity oxy-fuel; HVOF), no melting of the powder occurs; the particles are deformed and bond together after being sprayed by a supersonic jet of compressed gas, thereby building up several layers and forming a coating. WC-Co cermets are used in wear-resistant parts, because of their combination of mechanical, physical, and chemical properties. XRD tests were previously run on the initial powder and the coatings to determine possible phase changes during spraying. The bonding strength of the coatings was measured by adhesion tests. Here, WC-25Co coatings were also deposited on the same substrates by HVOF spraying. The wear resistance and fracture toughness of the coatings obtained previously by CGS and the HVOF coatings obtained here were studied. Their corrosion resistance was determined by electrochemical measurements. It was possible to achieve thick, dense, and hard CGS coatings on Al7075-T6 and low-carbon steel substrates, with better or the same mechanical and electrochemical properties as those of the HVOF coatings; making the former a highly competitive method for producing WC-25Co coatings.

  20. Electron Microscopic Evaluation and Fission Product Identification of Irradiated TRISO Coated Particles from the AGR-1 Experiment: A Preliminary Review

    SciTech Connect

    IJ van Rooyen; DE Janney; BD Miller; PA DEmkowicz; J Riesterer

    2014-05-01

    Post-irradiation examination of coated particle fuel from the AGR-1 experiment is in progress at Idaho National Laboratory and Oak Ridge National Laboratory. In this paper a brief summary of results from characterization of microstructures in the coating layers of selected irradiated fuel particles with burnup of 11.3% and 19.3% FIMA will be given. The main objectives of the characterization were to study irradiation effects, fuel kernel porosity, layer debonding, layer degradation or corrosion, fission-product precipitation, grain sizes, and transport of fission products from the kernels across the TRISO layers. Characterization techniques such as scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, and wavelength dispersive spectroscopy were used. A new approach to microscopic quantification of fission-product precipitates is also briefly demonstrated. Microstructural characterization focused on fission-product precipitates in the SiC-IPyC interface, the SiC layer and the fuel-buffer interlayer. The results provide significant new insights into mechanisms of fission-product transport. Although Pd-rich precipitates were identified at the SiC-IPyC interlayer, no significant SiC-layer thinning was observed for the particles investigated. Characterization of these precipitates highlighted the difficulty of measuring low concentrations of Ag in precipitates with significantly higher concentrations of Pd and U. Different approaches to resolving this problem are discussed. An initial hypothesis is provided to explain fission-product precipitate compositions and locations. No SiC phase transformations were observed and no debonding of the SiC-IPyC interlayer as a result of irradiation was observed for the samples investigated. Lessons learned from the post-irradiation examination are described and future actions are recommended.

  1. Effects of volatile coatings on the morphology and optical detection of combustion-generated black carbon particles.

    SciTech Connect

    Bambha, Ray P.; Dansson, Mark Alex; Schrader, Paul E.; Michelsen, Hope A.

    2013-09-01

    We have measured time-resolved laser-induced incandescence (LII) from combustion-generated mature soot extracted from a burner and (1) coated with oleic acid or (2) coated with oleic acid and then thermally denuded using a thermodenuder. The soot samples were size selected using a differential mobility analyser and characterized with a scanning mobility particle sizer, centrifugal particle mass analyser, and transmission electron microscope. The results demonstrate a strong influence of coatings particle morphology and on the magnitude and temporal evolution of the LII signal. For coated particles higher laser fluences are required to reach LII signal levels comparable to those of uncoated particles. This effect is predominantly attributable to the additional energy needed to vaporize the coating while heating the particle. LII signals are higher and signal decay rates are significantly slower for thermally denuded particles relative to coated or uncoated particles, particularly at low and intermediate laser fluences.

  2. Characterization of Vc-Vb Particles Reinforced Fe-Based Composite Coatings Produced by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Qu, K. L.; Wang, X. H.; Wang, Z. K.

    2016-03-01

    In situ synthesized VC-VB particles reinforced Fe-based composite coatings were produced by laser beam melting mixture of ferrovanadium (Fe-V) alloy, boron carbide (B4C), CaF2 and Fe-based self-melting powders. The results showed that VB particles with black regular and irregular blocky shape and VC with black flower-like shape were uniformly distributed in the coatings. The type, amount, and size of the reinforcements were influenced by the content of FeV40 and B4C powders. Compared to the substrate, the hardness and wear resistance of the composite coatings were greatly improved.

  3. Preparation and characterization of hydroxyapatite-coated iron oxide particles by spray-drying technique.

    PubMed

    Donadel, Karina; Felisberto, Marcos D V; Laranjeira, Mauro C M

    2009-06-01

    Magnetic particles of iron oxide have been increasingly used in medical diagnosis by magnetic resonance imaging and in cancer therapies involving targeted drug delivery and magnetic hyperthermia. In this study we report the preparation and characterization of iron oxide particles coated with bioceramic hydroxyapatite by spray-drying. The iron oxide magnetic particles (IOMP) were coated with hydroxyapatite (HAp) by spray-drying using two IOMP/HAp ratios (0.7 and 3.2). The magnetic particles were characterized by way of scanning electronic microscopy, energy dispersive X-ray, X-ray diffraction, Fourier transformed infrared spectroscopy, flame atomic absorption spectrometry,vibrating sample magnetometry and particle size distribution (laser diffraction). The surface morphology of the coated samples is different from that of the iron oxide due to formation of hydroxyapatite coating. From an EDX analysis, it was verified that the surface of the coated magnetic particles is composed only of HAp, while the interior containsiron oxide and a few layers of HAp as expected. The results showed that spray-drying technique is an efficient and relatively inexpensive method for forming spherical particles with a core/shell structure. PMID:19488622

  4. Understanding Particle Defect Transport in an Ultra-Clean Sputter Coating Process

    SciTech Connect

    Walton, C; Kearney, P; Folta, J; Sweeney, D; Mirkarimi, P

    2003-03-24

    Low-defect mask blanks remain a key technical challenge to Extreme Ultraviolet Lithography (EUVL). The mask blank is ion-beam sputter-coated with an 81-layer Mo/Si multilayer stack for high reflectance at {lambda} = 13.4nm. The current mask coating process can achieve a median added defect level of 0.05 defects/cm{sup 2} (12 added defects 90nm or larger on a 200mm Si-wafer test substrate), but this must be reduced by about a factor of 10 to meet mask cost requirements for EUVL. To further reduce the particle defect level, we have studied pathways for particle transport, using test particles and particles native to the coating process, and combined the results into a computational model of particle transport in an ion-beam sputter system. At process pressure, gas drag is negligible for particles above 100nm, so particles travel ballistically until they hit a surface. Bounce from chamber walls allows particles to reach all surfaces in the chamber if they have initial velocities above {approx}100m/s. The ion beam has sufficient momentum to entrain slower particles and accelerate them toward the sputter target, where some can bounce to the substrate. The model shows preliminary agreement with experimental defect distributions on witness wafers at various positions within the coating chamber.

  5. Dielectric coating of iron particles by electrostatic colloidal deposition

    NASA Astrophysics Data System (ADS)

    Kim, Daniel

    Iron is a soft magnetic material widely used in electric motors, generators, and transformers because they demand high permeability and low core loss. The main goal of this project is to develop a commercially viable coating of iron powders for press-and-sinter processing that would enable higher firing temperatures to anneal out magnetic defects, while maintaining high electrical resistivity (˜10,000 muO-cm) and high iron density (>90 %). An alumina-modified colloidal silica (LUDOX CL), was used in early work to make Fe (-)/SiO2 (+) in a wet-pressed route. The highest relative density and resistivity measurements for a wet-pressing route were 87 % and 7300 +/- 1000 muO-cm respectively. Dry-pressed route is favorable over wet-pressed route because it can be commercially viable. About 100-fold increase in resistivity (860,000 muO-cm) was obtained compared to the wet-pressed route, with only a small decrease in density (1 - 2 %). A study was conducted to explore the separate, and possibly interactive, effects of micro-alumina particulate (Sumitomo AKP-50, 0.2 mum) and lubricant (Kenolube, a proprietary metal soap-wax composite lube). Reducing the LUDOX CL, high shear mixing using a coffee grinder, and multimodal packing were studied to improve density. Only 10 % reduction of LUDOX CL dropped the resistivity by over two orders of magnitude with the same relative density. High shear mixing and multimodal packing had little effects to increase density. An unmodified colloidal silica (LUDOX TM) was also explored to make Fe (+) /SiO2 (-) and resistivity of 120,000 muO-cm and 80 % density were obtained. Addition of cationic polyelectrolyte, polydiallyldimethyl-ammonium chloride (PDADMAC) was studied to provide stronger adhesion between LUDOX TM and surface of iron particles. Reducing the amount of LUDOX TM in PDADMAC showed relative density greater than 90 % but resistivity measurements were less than 1500 iU-cm.

  6. Numerical analysis of Al coating using different particle shape in LPCS

    NASA Astrophysics Data System (ADS)

    Yusof, S. N. A.; Manap, A.; Afandi, N. F.

    2016-03-01

    Cold spray (CS) is a unique spraying process where the spray materials are not melted in a spray gun. Instead, the particles are kinetically deposited on the substrate at low temperature using compressed gas. This study investigates the deposition behaviour of different particle shape of Al coating using low pressure cold sprayed (LPCS) through smoothed particle hydrodynamics (SPH) simulations, which are achieved by modelling the multiple particle impacts on Al substrate. The impact of Al particle on the Al substrate is analysed by evaluating the shape of deformation, porosity between particle, and effect of stress on the substrate. The results show that the irregular particle shapes (horizontal and vertical ellipse) tend to detach the bonded particle from the substrate and thus increase the potential risk of high tensile stress. That is really harmful to the coating quality, which never happens for spherical particle. Deposition using irregular particle exhibits tensile stress at the depth coating, whereas spherical particle exhibits compressive stress. Compressive stress is generally ensure a longer component life due to their positive effect on the fatigue life and wear resistance application.

  7. Review of Rover fuel element protective coating development at Los Alamos

    NASA Technical Reports Server (NTRS)

    Wallace, Terry C.

    1991-01-01

    The Los Alamos Scientific Laboratory (LASL) entered the nuclear propulsion field in 1955 and began work on all aspects of a nuclear propulsion program with a target exhaust temperature of about 2750 K. A very extensive chemical vapor deposition coating technology for preventing catastrophic corrosion of reactor core components by the high temperature, high pressure hydrogen propellant gas was developed. Over the 17-year term of the program, more than 50,000 fuel elements were coated and evaluated. Advances in performance were achieved only through closely coupled interaction between the developing fuel element fabrication and protective coating technologies. The endurance of fuel elements in high temperature, high pressure hydrogen environment increased from several minutes at 2000 K exit gas temperature to 2 hours at 2440 K exit gas temperature in a reactor test and 10 hours at 2350 K exit gas temperature in a hot gas test. The purpose of this paper is to highlight the rationale for selection of coating materials used (NbC and ZrC), identify critical fuel element-coat interactions that had to be modified to increase system performance, and review the evolution of protective coating technology.

  8. Development of Diffusion barrier coatings and Deposition Technologies for Mitigating Fuel Cladding Chemical Interactions (FCCI)

    SciTech Connect

    Sridharan, Kumar; Allen, Todd; Cole, James

    2013-02-27

    The goal of this project is to develop diffusion barrier coatings on the inner cladding surface to mitigate fuel-cladding chemical interaction (FCCI). FCCI occurs due to thermal and radiation enhanced inter-diffusion between the cladding and fuel materials, and can have the detrimental effects of reducing the effective cladding wall thickness and lowering the melting points of the fuel and cladding. The research is aimed at the Advanced Burner Reactor (ABR), a sodium-cooled fast reactor, in which higher burn-ups will exacerbate the FCCI problem. This project will study both diffusion barrier coating materials and deposition technologies. Researchers will investigate pure vanadium, zirconium, and titanium metals, along with their respective oxides, on substrates of HT-9, T91, and oxide dispersion-strengthened (ODS) steels; these materials are leading candidates for ABR fuel cladding. To test the efficacy of the coating materials, the research team will perform high-temperature diffusion couple studies using both a prototypic metallic uranium fuel and a surrogate the rare-earth element lanthanum. Ion irradiation experiments will test the stability of the coating and the coating-cladding interface. A critical technological challenge is the ability to deposit uniform coatings on the inner surface of cladding. The team will develop a promising non-line-of-sight approach that uses nanofluids . Recent research has shown the feasibility of this simple yet novel approach to deposit coatings on test flats and inside small sections of claddings. Two approaches will be investigated: 1) modified electrophoretic deposition (MEPD) and 2) boiling nanofluids. The coatings will be evaluated in the as-deposited condition and after sintering.

  9. Self-assembly of graphene oxide coated soft magnetic carbonyl iron particles and their magnetorheology

    SciTech Connect

    Zhang, W. L.; Choi, H. J.

    2014-05-07

    The surface of carbonyl iron (CI) microspheres was modified with graphene oxide (GO) as a coating material using 4-aminobenzoic acid as the grafting agent. The morphology, elemental composition, and magnetic properties of the GO-coated CI (GO/CI) particles were examined by scanning electron microscopy, energy dispersive X-ray spectroscopy and vibrating sample magnetometry, respectively, confirming their composite formation. The magnetorheological (MR) performance of the GO/CI particle-based suspension was examined using a rotational rheometer connected to a magnetic field supply. The GO/CI particles suspension exhibited typical MR properties with increasing shear stress and viscosity depending on the applied magnetic field strength.

  10. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    NASA Astrophysics Data System (ADS)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-08-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  11. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    NASA Astrophysics Data System (ADS)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-06-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  12. Surface characteristics and photoactivity of silver-modified palygorskite clays coated with nanosized titanium dioxide particles

    SciTech Connect

    Zhao Difang . E-mail: zdf6910@163.com; Zhou Jie; Liu Ning

    2007-03-15

    This paper presents the results of a study in which nanosized titanium dioxide (TiO{sub 2}) crystal particles were coated onto the surface of palygorskite fibrous clay which had been modified by silver ions using titanium tetrachloride as a precursor. Coated TiO{sub 2} particles with the anatase structure were formed after calcining at 400 deg. C for 2 h in air. Various analytical techniques were used to characterize the surface properties of titanium dioxide particles on the palygorskite. Transmission electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analyses showed that TiO{sub 2} particles were supported on the surface of the palygorskite clays and their size was in the range of 3-6 nm. The titanium oxide coatings were found to be very active for the photocatalytic decomposition of methylene blue.

  13. A Comprehensive Pitting Study of High Velocity Oxygen Fuel Inconel 625 Coating by Using Electrochemical Testing Techniques

    NASA Astrophysics Data System (ADS)

    Niaz, Akbar; Khan, Sajid Ullah

    2016-01-01

    In the present work, Inconel 625 was coated on a mild steel substrate using a high velocity oxygen fuel coating process. The pitting propensity of the coating was tested by using open circuit potential versus time, potentiodynamic polarization, electrochemical potentiokinetic reactivation, and scanning electrochemical microscopy. The pitting propensity of the coating was compared with bulk Inconel 625 alloy. The results confirmed that there were regions of different electrochemical activities on the coating which have caused pitting corrosion.

  14. Electromechanical characterization of individual micron-sized metal coated polymer particles

    NASA Astrophysics Data System (ADS)

    Bazilchuk, Molly; Pettersen, Sigurd Rolland; Kristiansen, Helge; Zhang, Zhiliang; He, Jianying

    2016-06-01

    Micron-sized polymer particles with nanoscale metal coatings are essential in conductive adhesives for electronics assembly. The particles function in a compressed state in the adhesives. The link between mechanical properties and electrical conductivity is thus of the utmost importance in the formation of good electrical contact. A custom flat punch set-up based on nanoindentation has been developed to simultaneously deform and electrically probe individual particles. The set-up has a sufficiently low internal resistance to allow the measurement of sub-Ohm contact resistances. Additionally, the set-up can capture mechanical failure of the particles. Combining this data yields a fundamental understanding of contact behavior. We demonstrate that this method can clearly distinguish between particles of different sizes, with different thicknesses of metal coating, and different metallization schemes. The technique provides good repeatability and physical insight into the behavior of these particles that can guide adhesive design and the optimization of bonding processes.

  15. Engineering and characterization of mesoporous silica-coated magnetic particles for mercury removal from industrial effluents

    NASA Astrophysics Data System (ADS)

    Dong, Jie; Xu, Zhenghe; Wang, Feng

    2008-03-01

    Mesoporous silica coatings were synthesized on dense liquid silica-coated magnetite particles using cetyl-trimethyl-ammonium chloride (CTAC) as molecular templates, followed by sol-gel process. A specific surface area of the synthesized particles as high as 150 m 2/g was obtained. After functionalization with mercapto-propyl-trimethoxy-silane (MPTS) through silanation reaction, the particles exhibited high affinity of mercury in aqueous solutions. Atomic force microscopy (AFM), zeta potential measurement, thermal gravimetric analysis (TGA), analytical transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and atomic absorption spectroscopy (AAS) were used to characterize the synthesis processes, surface functionalization, and mercury adsorption on the synthesized magnetite particles. The loading capacity of the particles for mercury was determined to be as high as 14 mg/g at pH 2. A unique feature of strong magnetism of the synthesized nanocomposite particles makes the subsequent separation of the magnetic sorbents from complex multiphase suspensions convenient and effective.

  16. Enhanced transport of Si-coated nanoscale zero-valent iron particles in porous media.

    PubMed

    HonetschlÄgerová, Lenka; Janouškovcová, Petra; Kubal, Martin

    2016-01-01

    Laboratory column experiments were conducted to evaluate the effect of previously described silica coating method on the transport of nanoscale zero-valent iron (nZVI) in porous media. The silica coating method showed the potential to prevent the agglomeration of nZVI. Transport experiments were conducted using laboratory-scale sand-packed columns at conditions that were very similar of natural groundwater. Transport properties of non-coated and silica-coated nZVI are investigated in columns of 40 cm length, which were filled with porous media. A suspension was injected in three different Fe particle concentrations (100, 500, and 1000 mg/L) at flow 5  mL/min. Experimental results were compared using nanoparticle attachment efficiency and travel distances which were calculated by classical particle filtration theory. It was found that non-coated particles were essentially immobile in porous media. In contrast, silica-coated particles showed significant transport distances at the tested conditions. Results of this study suggest that silica can increase nZVI mobility in the subsurface. PMID:26582314

  17. Near-frictionless carbon coatings for use in fuel injectors and pump systems operating with low-sulfur diesel fuels

    SciTech Connect

    Erdemir, A.; Ozturk, O.; Alzoubi, M.; Woodford, J.; Ajayi, L.; Fenske, G.

    2000-01-19

    While sulfur in diesel fuels helps reduce friction and prevents wear and galling in fuel pump and injector systems, it also creates environmental pollution in the form of hazardous particulates and SO{sub 2} emissions. The environmental concern is the driving force behind industry's efforts to come up with new alternative approaches to this problem. One such approach is to replace sulfur in diesel fuels with other chemicals that would maintain the antifriction and antiwear properties provided by sulfur in diesel fuels while at the same time reducing particulate emissions. A second alternative might be to surface-treat fuel injection parts (i.e., nitriding, carburizing, or coating the surfaces) to reduce or eliminate failures associated with the use of low-sulfur diesel fuels. This research explores the potential usefulness of a near-frictionless carbon (NFC) film developed at Argonne National Laboratory in alleviating the aforementioned problems. The lubricity of various diesel fuels (i.e., high-sulfur, 500 ppm; low sulfur, 140 ppm; ultra-clean, 3 ppm; and synthetic diesel or Fischer-Tropsch, zero sulfur) were tested by using both uncoated and NFC-coated 52100 steel specimens in a ball-on-three-disks and a high-frequency reciprocating wear-test rig. The test program was expanded to include some gasoline fuels as well (i.e., regular gasoline and indolene) to further substantiate the usefulness of the NFC coatings in low-sulfur gasoline environments. The results showed that the NFC coating was extremely effective in reducing wear and providing lubricity in low-sulfur or sulfur-free diesel and gasoline fuels. Specifically, depending on the wear test rig, test pair, and test media, the NFC films were able to reduce wear rates of balls and flats by factors of 8 to 83. These remarkable reductions in wear rates raise the prospect for using the ultra slick carbon coatings to alleviate problems that will be caused by the use of low sulfur diesel and gasoline fuels. Surfaces

  18. Detailed Reaction Kinetics for CFD Modeling of Nuclear Fuel Pellet Coating for High Temperature Gas-Cooled Reactors

    SciTech Connect

    Battaglia, Francine

    2008-11-29

    The research project was related to the Advanced Fuel Cycle Initiative and was in direct alignment with advancing knowledge in the area of Nuclear Fuel Development related to the use of TRISO fuels for high-temperature reactors. The importance of properly coating nuclear fuel pellets received a renewed interest for the safe production of nuclear power to help meet the energy requirements of the United States. High-temperature gas-cooled nuclear reactors use fuel in the form of coated uranium particles, and it is the coating process that was of importance to this project. The coating process requires four coating layers to retain radioactive fission products from escaping into the environment. The first layer consists of porous carbon and serves as a buffer layer to attenuate the fission and accommodate the fuel kernel swelling. The second (inner) layer is of pyrocarbon and provides protection from fission products and supports the third layer, which is silicon carbide. The final (outer) layer is also pyrocarbon and provides a bonding surface and protective barrier for the entire pellet. The coating procedures for the silicon carbide and the outer pyrocarbon layers require knowledge of the detailed kinetics of the reaction processes in the gas phase and at the surfaces where the particles interact with the reactor walls. The intent of this project was to acquire detailed information on the reaction kinetics for the chemical vapor deposition (CVD) of carbon and silicon carbine on uranium fuel pellets, including the location of transition state structures, evaluation of the associated activation energies, and the use of these activation energies in the prediction of reaction rate constants. After the detailed reaction kinetics were determined, the reactions were implemented and tested in a computational fluid dynamics model, MFIX. The intention was to find a reduced mechanism set to reduce the computational time for a simulation, while still providing accurate results

  19. Self-assembling particle-siloxane coatings for superhydrophobic concrete.

    PubMed

    Flores-Vivian, Ismael; Hejazi, Vahid; Kozhukhova, Marina I; Nosonovsky, Michael; Sobolev, Konstantin

    2013-12-26

    We report here, for the first time in the literature, a method to synthesize hydrophobic and superhydrophobic concrete. Concrete is normally a hydrophilic material, which significantly reduces the durability of concrete structures and pavements. To synthesize water-repellent concrete, hydrophobic emulsions were fabricated and applied on portland cement mortar tiles. The emulsion was enriched with the polymethyl-hydrogen siloxane oil hydrophobic agent as well as metakaolin (MK) or silica fume (SF) to induce the microroughness and polyvinyl alcohol (PVA) fibers to create hierarchical surfaces. Various emulsion types were investigated by using different mixing procedures, and single- and double-layer hydrophobic coatings were applied. The emulsions and coatings were characterized with optical microscope and scanning electron microscope (SEM), and their wetting properties, including the water contact angle (CA) and roll-off angle, were measured. A theoretical model for coated and non-coated concrete, which can be generalized for other types of materials, was developed to predict the effect of surface roughness and composition on the CA. An optimized distance between the aggregates was found where the CA has the highest value. The maximal CA measured was 156° for the specimen with PVA fibers treated with MK based emulsion. Since water penetration is the main factor leading to concrete deterioration, hydrophobic water-repellent concretes have much longer durability then regular concretes and can have a broad range of applications in civil and materials engineering. PMID:24245777

  20. Polypyrrole-palladium nanocomposite coating of micrometer-sized polymer particles toward a recyclable catalyst.

    PubMed

    Fujii, Syuji; Matsuzawa, Soichiro; Hamasaki, Hiroyuki; Nakamura, Yoshinobu; Bouleghlimat, Azzedine; Buurma, Niklaas J

    2012-02-01

    A range of near-monodisperse, multimicrometer-sized polymer particles has been coated with ultrathin overlayers of polypyrrole-palladium (PPy-Pd) nanocomposite by chemical oxidative polymerization of pyrrole using PdCl(2) as an oxidant in aqueous media. Good control over the targeted PPy-Pd nanocomposite loading is achieved for 5.2 μm diameter polystyrene (PS) particles, and PS particles of up to 84 μm diameter can also be efficiently coated with the PPy-Pd nanocomposite. The seed polymer particles and resulting composite particles were extensively characterized with respect to particle size and size distribution, morphology, surface/bulk chemical compositions, and conductivity. Laser diffraction studies of dilute aqueous suspensions indicate that the polymer particles disperse stably before and after nanocoating with the PPy-Pd nanocomposite. The Fourier transform infrared (FT-IR) spectrum of the PS particles coated with the PPy-Pd nanocomposite overlayer is dominated by the underlying particle, since this is the major component (>96% by mass). Thermogravimetric and elemental analysis indicated that PPy-Pd nanocomposite loadings were below 6 wt %. The conductivity of pressed pellets prepared with the nanocomposite-coated particles increased with a decrease of particle diameter because of higher PPy-Pd nanocomposite loading. "Flattened ball" morphologies were observed by scanning/transmission electron microscopy after extraction of the PS component from the composite particles, which confirmed a PS core and a PPy-Pd nanocomposite shell morphology. X-ray diffraction confirmed the production of elemental Pd and X-ray photoelectron spectroscopy studies indicated the existence of elemental Pd on the surface of the composite particles. Transmission electron microscopy confirmed that nanometer-sized Pd particles were distributed in the shell. Near-monodisperse poly(methyl methacrylate) particles with diameters ranging between 10 and 19 μm have been also successfully

  1. Some parametric flow analyses of a particle bed fuel element

    SciTech Connect

    Dobranich, D.

    1993-05-01

    Parametric calculations are performed, using the SAFSIM computer program, to investigate the fluid mechanics and heat transfer performance of a particle bed fuel element. Both steady-state and transient calculations are included, addressing such issues as flow stability, reduced thrust operation, transpiration drag, coolant conductivity enhancement, flow maldistributions, decay heat removal, flow perturbations, and pulse cooling. The calculations demonstrate the dependence of the predicted results on the modeling assumptions and thus provide guidance as to where further experimental and computational investigations are needed. The calculations also demonstrate that both flow instability and flow maldistribution in the fuel element are important phenomena. Furthermore, results are encouraging that geometric design changes to the element can significantly reduce problems related to these phenomena, allowing improved performance over a wide range of element power densities and flow rates. Such design changes will help to maximize the operational efficiency of space propulsion reactors employing particle bed fuel element technology. Finally, the results demonstrate that SAFSIM is a valuable engineering tool for performing quick and inexpensive parametric simulations addressing complex flow problems.

  2. Nafion(TM) Coats For Electrodes In Liquid-Feed Fuel Cells

    NASA Technical Reports Server (NTRS)

    Narayanan, Sekharipuram R.; Surampudi, Subbarao; Halpert, Gerald; Vamos, Eugene; Frank, Harvey A.

    1995-01-01

    Coating or impregnation with commercially available material enables oxidation of organic liquid fuels. Nafion(TM) investigated for use in application because of known combination of desirable characteristics: It is perfluorinated, hydrophilic, proton-conducting ion-exchange polymer exhibiting relatively high thermal and electrochemical stability and not detrimental to kinetics of electrochemical processes. Available in solubilized form and used to apply stable coats to surfaces of electrodes.

  3. Support vector machine to predict diesel engine performance and emission parameters fueled with nano-particles additive to diesel fuel

    NASA Astrophysics Data System (ADS)

    Ghanbari, M.; Najafi, G.; Ghobadian, B.; Mamat, R.; Noor, M. M.; Moosavian, A.

    2015-12-01

    This paper studies the use of adaptive Support Vector Machine (SVM) to predict the performance parameters and exhaust emissions of a diesel engine operating on nanodiesel blended fuels. In order to predict the engine parameters, the whole experimental data were randomly divided into training and testing data. For SVM modelling, different values for radial basis function (RBF) kernel width and penalty parameters (C) were considered and the optimum values were then found. The results demonstrate that SVM is capable of predicting the diesel engine performance and emissions. In the experimental step, Carbon nano tubes (CNT) (40, 80 and 120 ppm) and nano silver particles (40, 80 and 120 ppm) with nanostructure were prepared and added as additive to the diesel fuel. Six cylinders, four-stroke diesel engine was fuelled with these new blended fuels and operated at different engine speeds. Experimental test results indicated the fact that adding nano particles to diesel fuel, increased diesel engine power and torque output. For nano-diesel it was found that the brake specific fuel consumption (bsfc) was decreased compared to the net diesel fuel. The results proved that with increase of nano particles concentrations (from 40 ppm to 120 ppm) in diesel fuel, CO2 emission increased. CO emission in diesel fuel with nano-particles was lower significantly compared to pure diesel fuel. UHC emission with silver nano-diesel blended fuel decreased while with fuels that contains CNT nano particles increased. The trend of NOx emission was inverse compared to the UHC emission. With adding nano particles to the blended fuels, NOx increased compared to the net diesel fuel. The tests revealed that silver & CNT nano particles can be used as additive in diesel fuel to improve complete combustion of the fuel and reduce the exhaust emissions significantly.

  4. Electrodeposition, characterization, and antibacterial activity of zinc/silver particle composite coatings

    NASA Astrophysics Data System (ADS)

    Reyes-Vidal, Y.; Suarez-Rojas, R.; Ruiz, C.; Torres, J.; Ţălu, Ştefan; Méndez, Alia; Trejo, G.

    2015-07-01

    Composite coatings consisting of zinc and silver particles (Zn/AgPs) with antibacterial activity were prepared using an electrodeposition technique. The morphology, composition, and structure of the Zn/AgPs composite coatings were analyzed using scanning electron microscopy (SEM) coupled with energy-dispersive spectroscopy (EDS), inductively coupled plasma (ICP) spectrometry, and X-ray diffraction (XRD). The antibacterial properties of the coatings against the microorganisms Escherichia coli as a model Gram-negative bacterium and Staphylococcus aureus as a model Gram-positive bacterium were studied quantitatively and qualitatively. The results revealed that the dispersant cetyltrimethylammonium bromide (CTAB) assisted in the formation of a stable suspension of Ag particles in the electrolytic bath for 24 h. Likewise, a high concentration of CTAB in the electrolytic bath promoted an increase in the number of Ag particles occluded in the Zn/AgPs coatings. The Zn/AgPs coatings that were obtained were compact, smooth, and shiny materials. Antimicrobial tests performed on the Zn/AgPs coatings revealed that the inhibition of bacterial growth after 30 min of contact time was between 91% and 98% when the AgPs content ranged from 4.3 to 14.0 mg cm-3.

  5. Development of electrically conductive DLC coated stainless steel separators for polymer electrolyte membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Suzuki, Yasuo; Watanabe, Masanori; Toda, Tadao; Fujii, Toshiaki

    2013-06-01

    Polymer electrolyte fuel cell (PEFC) as one of generation devices of electrical power is rapidly expanding the market as clean energy instead of petroleum and atomic energy. Residential fuel cell goes into quantity production and introduction of fuel cell for use in automobiles starts in the year 2015 in Japan. Critical subject for making fuel cell expand is how to reduce cost of fuel cell. In this paper we describe about separator plate which domains large ratio of cost in fuel cell stack. In present time, carbon is used in material of residential fuel cell separator. Metal separators are developed in fuel cell for use in automobiles because of need of mechanical strength at first. In order to make fuel cell expand in market, further cost reduction is required. But the metal separator has problem that by using metal separator contact resistance occurred by metal corrosion increases and catalyst layer and membrane degrade. In recent time we found out to protect from corrosion and dissolution of metals by coating the film of porous free conductive DLC with plasma ion implantation and deposition technology that we have developed. Film of electrically conductive DLC was formed with high speed of 13 μm/hr by ICP plasma, and coating cost breakout was performed.

  6. High Power Diode Laser-Treated HP-HVOF and Twin Wire Arc-Sprayed Coatings for Fossil Fuel Power Plants

    NASA Astrophysics Data System (ADS)

    Mann, B. S.

    2013-08-01

    This article deals with high power diode laser (HPDL) surface modification of twin wire arc-sprayed (TWAS) and high pressure high velocity oxy-fuel (HP-HVOF) coatings to combat solid particle erosion occurring in fossil fuel power plants. To overcome solid particle impact wear above 673 K, Cr3C2-NiCr-, Cr3C2-CoNiCrAlY-, and WC-CrC-Ni-based HVOF coatings are used. WC-CoCr-based HVOF coatings are generally used below 673 K. Twin wire arc (TWA) spraying of Tafa 140 MXC and SHS 7170 cored wires is used for a wide range of applications for a temperature up to 1073 K. Laser surface modification of high chromium stainless steels for steam valve components and LPST blades is carried out regularly. TWA spraying using SHS 7170 cored wire, HP-HVOF coating using WC-CoCr powder, Ti6Al4V alloy, and high chromium stainless steels (X20Cr13, AISI 410, X10CrNiMoV1222, 13Cr4Ni, 17Cr4Ni) were selected in the present study. Using robotically controlled parameters, HPDL surface treatments of TWAS-coated high strength X10CrNiMoV1222 stainless steel and HP-HVOF-coated AISI 410 stainless steel samples were carried out and these were compared with HPDL-treated high chromium stainless steels and titanium alloy for high energy particle impact wear (HEPIW) resistance. The HPDL surface treatment of the coatings has improved the HEPIW resistance manifold. The improvement in HPDL-treated stainless steels and titanium alloys is marginal and it is not comparable with that of HPDL-treated coatings. These coatings were also compared with "as-sprayed" coatings for fracture toughness, microhardness, microstructure, and phase analyses. The HEPIW resistance has a strong relationship with the product of fracture toughness and microhardness of the HPDL-treated HP-HVOF and TWAS SHS 7170 coatings. This development opens up a possibility of using HPDL surface treatments in specialized areas where the problem of HEPIW is very severe. The HEPIW resistance of HPDL-treated high chromium stainless steels and

  7. Recovery and recycling of uranium from rejected coated particles for compact high temperature reactors

    NASA Astrophysics Data System (ADS)

    Pai, Rajesh V.; Mollick, P. K.; Kumar, Ashok; Banerjee, J.; Radhakrishna, J.; Chakravartty, J. K.

    2016-05-01

    UO2 microspheres prepared by internal gelation technique were coated with pyrolytic carbon and silicon carbide using CVD technique. The particles which were not meeting the specifications were rejected. The rejected/failed UO2 based coated particles prepared by CVD technique was used for oxidation and recovery and recycling. The oxidation behaviour of sintered UO2 microspheres coated with different layers of carbon and SiC was studied by thermal techniques to develop a method for recycling and recovery of uranium from the failed/rejected coated particles. It was observed that the complete removal of outer carbon from the spheres is difficult. The crushing of microspheres enabled easier accessibility of oxygen and oxidation of carbon and uranium at 800-1000 °C. With the optimized process of multiple crushing using die & plunger and sieving the broken coated layers, we could recycle around fifty percent of the UO2 microspheres which could be directly recoated. The rest of the particles were recycled using a wet recycling method.

  8. Preparation of antibacterial composite material of natural rubber particles coated with silica and titania

    NASA Astrophysics Data System (ADS)

    Wisutiratanamanee, Apisit; Poompradub, Sirilux; Poochinda, Kunakorn

    2014-06-01

    Silica coating, followed by titania coating, was performed over spray-dried natural rubber (NR) compound for physical and anti-bacterial characterizations. Titania has a strong photo-oxidative catalytic property, which can disinfect bacteria, but may degrade NR. Therefore, silica coating was intended to form a barrier between NR and titania. First, NR particles were prepared by spray-drying of NR compound latex, formulated for household glove products, mixed with sodium dodecyl sulfate (SDS) to reduce particle agglomeration. The factorial experimental design was employed to investigate the effects of nozzle flow rate (500-700 Lh-1), inlet air temperature (110-150 °C), SDS content (35-55 phr) and mass flow rate (1.2-1.7 g rubber/min) on NR yield and moisture content. Then, the NR compound particles prepared at the optimum condition were coated with silica, using tetraethoxysilane (TEOS) as the precursor, by chemical vapor deposition (CVD) at 60 °C for 2-48 hours. Next, the particles were coated with titania using titanium tetrafluoride (TiF4) by liquid phase deposition (LPD) at 60 ºC for 4-8 hours. The NR composites were characterized for surface morphology by SEM, silica and titania content by TGA and EDX. The NR composites were found to cause more than 99% reduction of Escherichia coli and Staphylococcus aureus under 1-hour exposure to natural light.

  9. RESULTS OF TESTS TO DEMONSTRATE A SIX-INCH DIAMETER COATER FOR PRODUCTION OF TRISO-COATED PARTICLES FOR ADVANCED GAS REACTOR EXPERIMENTS

    SciTech Connect

    Douglas W. Marshall

    2008-09-01

    The Next Generation Nuclear Plant (NGNP)/Advanced Gas Reactor (AGR) Fuel Development and Qualification Program includes a series of irradiation experiments in Idaho National Laboratory's (INL's) Advanced Test Reactor. TRISOcoated particles for the first AGR experiment, AGR-1, were produced at Oak Ridge National Laboratory (ORNL) in a twoinch diameter coater. A requirement of the NGNP/AGR Program is to produce coated particles for later experiments in coaters more representative of industrial scale. Toward this end, tests have been performed by Babcock and Wilcox (B&W) in a six-inch diameter coater. These tests are expected to lead to successful fabrication of particles for the second AGR experiment, AGR-2. While a thorough study of how coating parameters affect particle properties was not the goal of these tests, the test data obtained provides insight into process parameter/coated particle property relationships. Most relationships for the six-inch diameter coater followed trends found with the ORNL two-inch coater, in spite of differences in coater design and bed hydrodynamics. For example the key coating parameters affecting pyrocarbon anisotropy were coater temperature, coating gas fraction, total gas flow rate and kernel charge size. Anisotropy of the outer pyrolytic carbon (OPyC) layer also strongly correlates with coater differential pressure. In an effort to reduce the total particle fabrication run time, silicon carbide (SiC) was deposited with methyltrichlorosilane (MTS) concentrations up to 3 mol %. Using only hydrogen as the fluidizing gas, the high concentration MTS tests resulted in particles with lower than desired SiC densities. However when hydrogen was partially replaced with argon, high SiC densities were achieved with the high MTS gas fraction.

  10. RESULTS OF TESTS TO DEMONSTRATE A SIX-INCH-DIAMETER COATER FOR PRODUCTION OF TRISO-COATED PARTICLES FOR ADVANCED GAS REACTOR EXPERIMENTS

    SciTech Connect

    Charles M Barnes

    2008-09-01

    The Next Generation Nuclear Plant (NGNP)/Advanced Gas Reactor (AGR) Fuel Development and Qualification Program includes a series of irradiation experiments in Idaho National Laboratory’s (INL’s) Advanced Test Reactor. TRISOcoated particles for the first AGR experiment, AGR-1, were produced at Oak Ridge National Laboratory (ORNL) in a two inch diameter coater. A requirement of the NGNP/AGR Program is to produce coated particles for later experiments in coaters more representative of industrial scale. Toward this end, tests have been performed by Babcock and Wilcox (B&W) in a six-inch diameter coater. These tests are expected to lead to successful fabrication of particles for the second AGR experiment, AGR-2. While a thorough study of how coating parameters affect particle properties was not the goal of these tests, the test data obtained provides insight into process parameter/coated particle property relationships. Most relationships for the six-inch diameter coater followed trends found with the ORNL two-inch coater, in spite of differences in coater design and bed hydrodynamics. For example the key coating parameters affecting pyrocarbon anisotropy were coater temperature, coating gas fraction, total gas flow rate and kernel charge size. Anisotropy of the outer pyrolytic carbon (OPyC) layer also strongly correlates with coater differential pressure. In an effort to reduce the total particle fabrication run time, silicon carbide (SiC) was deposited with methyltrichlorosilane (MTS) concentrations up to 3 mol %. Using only hydrogen as the fluidizing gas, the high concentration MTS tests resulted in particles with lower than desired SiC densities. However when hydrogen was partially replaced with argon, high SiC densities were achieved with the high MTS gas fraction.

  11. Postirradiation examination of HTR fuel

    SciTech Connect

    Nabielek, H.; Reitsamer, G.; Kania, M.J.

    1986-01-01

    Fuel for the High Temperature Reactor (HTR) consists of 1 mm diameter coated particles uniformly distributed in a graphite matrix within a cold-molded 60 mm diameter spherical fuel element. Fuel performance demonstrations under simulated normal operation conditions are conducted in accelerated neutron environments available in Material Test Reactors and in real-time environments such as the Arbeitsgemeinschaft Versuchsreaktor (AVR) Juelich. Postirradiation examinations are then used to assess fuel element behavior and the detailed performance of the coated particles. The emphasis in postirradiation examination and accident testing is on assessment of the capability for fuel elements and individual coated particles to retain fission products and actinide fuel materials. To accomplish this task, techniques have been developed which measures fission product and fuel material distributions within or exterior to the particle: Hot Gas Chlorination - provides an accurate method to measure total fuel material concentration outside intact particles; Profile Electrolytic Deconsolidation - permits determination of fission product distribution along fuel element diameter and retrieval of fuel particles from positions within element; Gamma Spectrometry - provides nondestructive method to measure defect particle fractions based on retention of volatile metallic fission products; Particle Cracking - permits a measure of the partitioning of fission products between fuel kernel and particle coatings, and the derivation of diffusion parameters in fuel materials; Micro Gas Analysis - provides gaseous fission product and reactive gas inventory within free volume of single particles; and Mass-spectrometric Burnup Determination - utilizes isotope dilution for the measurement of heavy metal isotope abundances.

  12. Strength and Young's modulus of silicon carbide layers of HTGR fuel particles at high temperatures

    NASA Astrophysics Data System (ADS)

    Minato, Kazuo; Fukuda, Kousaku

    1991-06-01

    Strength and Young's modulus of chemically vapor deposited silicon carbide layers of coated fuel particles for high temperature gas-cooled reactors (HTGR) were measured from room temperature up to 1480°C (1753 K) in helium atmosphere. The diametrical compression test was applied to micro-specimens of ring shaped SiC. Young's modulus decreased slightly from room temperature up to around 1200 °C (1473 K) and decreased rapidly above this temperature. The strength remained almost unchanged from room temperature up to around 1300°C (1573 K) and decreased rapidly above this temperature. The fracture surfaces indicated that fracture mechanisms changed from transgranular to intergranular, which corresponded with the rapid decrease in strength.

  13. An In-situ materials analysis particle probe (MAPP) diagnostic to study particle density control and hydrogenic fuel retention in NSTX

    SciTech Connect

    Allain, Jean-Paul

    2014-09-05

    A new materials analysis particle probe (MAPP) was designed, constructed and tested to develop understanding of particle control and hydrogenic fuel retention in lithium-based plasma-facing surfaces in NSTX. The novel feature of MAPP is an in-situ tool to probe the divertor NSTX floor during LLD and lithium-coating shots with subsequent transport to a post-exposure in-vacuo surface analysis chamber to measure D retention. In addition, the implications of a lithiated graphite-dominated plasma-surface environment in NSTX on LLD performance, operation and ultimately hydrogenic pumping and particle control capability are investigated in this proposal. MAPP will be an invaluable tool for erosion/redeposition simulation code validation.

  14. Synthesis of single and multipatch particles by dip-coating method and self-assembly thereof.

    PubMed

    Sabapathy, Manigandan; Christdoss Pushpam, Sam David; Basavaraj, Madivala G; Mani, Ethayaraja

    2015-02-01

    We report a simple strategy to produce single and multipatch particles via the conventional dip-coating process. In this method, a close-packed monolayer of micron-sized silica particles is first formed at air-polymer solution interface, followed by dip coating of particles on a glass substrate. The simultaneous deposition of both polymer and particles on the substrate gives rise to a thin polymer layer and a monolayer of silica particles. Sonication of the substrate leads to the formation of a polymeric patch on one side of the particles. The patch shape depends on the aging of the polymer film prior to sonication. With aging time the patch evolves from ring-like to disk-like. This technique allows easy control of patch width by varying the concentration of polymer in the solution. We further show that the number of patches on the particle can be increased by controlling the concentration of silica particles at the interface such that surface coverage is less than that required for the formation of a close-packed monolayer. The single and multipatch particles are characterized by scanning electron and optical microscopy for the patch size, shape, and number distribution. The as-synthesized particles are used as a model to study self-assembly of colloids with electrostatic repulsion and patchy hydrophobic attractions due to polymeric patches. We find the formation of doublets and finite-sized clusters due to patchy interactions. Dip coating can be automated to produce large quantities of patchy particles, which is one of the major limitations of other methods of producing patchy particles. PMID:25557044

  15. Size effect in Ni-coated TiC particles for metal matrix composites.

    PubMed

    Kim, Eun-Hee; Lee, David; Paik, Ungyu; Jung, Yeon-Gil

    2011-02-01

    Nickel (Ni) particles have been coated on the surface of titanium carbide (TiC) particles to enhance the dispersion of TiC particles into a molten metal and to achieve an improvement in the mechanical and thermal properties of the metal matrix. The adhesion of Ni particles on the surface of TiC particles is induced by the attractive force between the TiC with a negative charge and the Ni cation in an aqueous solution. The powders prepared with the relatively large particle sizes of 1, 4, and 40 microm show both TiC and Ni phases, whereas that prepared with a particle size of 0.02 microm shows complex phases of Ni, TiC, and TiO2 (titanium dioxide). The TiO2 phase is caused by the oxidation reaction between the TiC and oxygen. The 1 microm powder shows that the Ni is located only around the TiC without any self-aggregation and the TiC and Ni particles are isolated in the 4 and 40 microm powders, as confirmed in TEM images. The particle size is the essential factor in fabricating highly efficient Ni-coated TiC particles for metal matrix composites. PMID:21456282

  16. Coated particle assemblies for the concomitant pulmonary administration of budesonide and salbutamol sulphate.

    PubMed

    Raula, Janne; Rahikkala, Antti; Halkola, Tuomas; Pessi, Jenni; Peltonen, Leena; Hirvonen, Jouni; Järvinen, Kristiina; Laaksonen, Timo; Kauppinen, Esko I

    2013-01-30

    The aims were to prepare stable and well-dispersible pulmonary fine powders composed of combination drugs with different water solubility, to facilitate concomitant release of corticosteroid budesonide and short acting β-agonist salbutamol sulphate and to improve the dissolution of the budesonide. The budesonide nanosuspensions were prepared by a wet milling which were mixed then with salbutamol sulphate, mannitol (bulking material) and leucine (coating material) for the preparation of micron-sized particles by an aerosol flow reactor wherein leucine formed a rough coating layer on particle surface. The stable and intact particle assemblies showed excellent aerosolization performance. The emitted doses from the inhaler, Easyhaler(®), were ~3 mg/dose with a coefficient variation of 0.1, and the fine particle fractions were ~50%. Complete dissolution of budesonide nanocrystals from the particles took place within 20 min with the same rate as salbutamol sulphate. Combining the two formulation technologies enabled the encapsulation of drugs with different solubility into a single, intact particle. The leucine coating provided excellent aerosolization properties which allowed fine powder delivery from the inhaler without carrier particles. This study showed the feasibility of preparing powders for combination therapy that are utilized, for instance, in inhalation therapy. PMID:23200957

  17. Modeled heating and surface erosion comparing motile (gas borne) and stationary (surface coating) inert particle additives

    SciTech Connect

    Buckingham, A.C.; Siekhaus, W.J.

    1982-09-27

    The unsteady, non-similar, chemically reactive, turbulent boundary layer equations are modified for gas plus dispersed solid particle mixtures, for gas phase turbulent combustion reactions and for heterogeneous gas-solid surface erosive reactions. The exterior (ballistic core) edge boundary conditions for the solutions are modified to include dispersed particle influences on core propellant combustion-generated turbulence levels, combustion reactants and products, and reaction-induced, non-isentropic mixture states. The wall surface (in this study it is always steel) is considered either bare or coated with a fixed particle coating which is conceptually non-reactive, insulative, and non-ablative. Two families of solutions are compared. These correspond to: (1) consideration of gas-borne, free-slip, almost spontaneously mobile (motile) solid particle additives which influence the turbulent heat transfer at the uncoated steel surface and, in contrast, (2) consideration of particle-free, gas phase turbulent heat transfer to the insulated surface coated by stationary particles. Significant differences in erosive heat transfer are found in comparing the two families of solutions over a substantial range of interior ballistic flow conditions. The most effective influences on reducing erosive heat transfer appear to favor mobile, gas-borne particle additives.

  18. Polypeptide-Coated Silica Particles Dispersed in Lyotropic Liquid Crystals of the Same Polypeptide.

    PubMed

    Rosu, Cornelia; Balamurugan, Sreelatha; Cueto, Rafael; Roy, Amitava; Russo, Paul S

    2016-07-28

    When a particle is introduced into a liquid crystal (LC), it distorts the LC director field, leading to new arrangements of the particles. This phenomenon is ordinarily studied using >100 nm particles and ∼2 nm mesogens. Usually the particle surface and mesogens are chemically distinct, which adds an enthalpic effect, even though the more interesting interactions are entropic. To raise the structures to the visible regime, while minimizing chemical differences between the particle surface and mesogen, silica particles coated with an α-helical polypeptide have been prepared and dispersed in lyotropic polypeptide LCs. The polypeptide is poly(γ-stearyl-α,l-glutamate) or PSLG. To make the particles easy to manipulate and easy to find, the silica core included superparamagnetic magnetite (Fe3O4) and covalently attached dye. Two methods were used to place polypeptides on these magnetic, fluorescent particles: a multistep grafting-to approach in which whole polypeptides were attached and a one-pot grafting-from approach in which the polymerization of the monomers was initiated from the particle surface. These approaches resulted in sparse and dense surface coverages, respectively. The influence of surface curvature and polypeptide molecular weight on the design of sparsely covered particles was investigated using the grafting-to approach. The aggregated grafting-from particles when freshly dispersed in a PSLG/solvent matrix disrupted the orientation of the characteristic cholesteric LC (ChLC) phase directors. In time, the hybrid particles were expelled from some domains, enabling the return of the familiar helical twist of the cholesteric mesophase. The sparsely coated grafting-to hybrid particles when inserted in the PSLG/solvent matrix assembled into stable islet-like formations that could not be disrupted even by an external magnetic field. The bulk particles aligned in chains that were easily manipulated by a magnetic field. These results indicate that

  19. Chromium vaporization from mechanically deformed pre-coated interconnects in Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Falk-Windisch, Hannes; Sattari, Mohammad; Svensson, Jan-Erik; Froitzheim, Jan

    2015-11-01

    Cathode poisoning, associated with Cr evaporation from interconnect material, is one of the most important degradation mechanisms in Solid Oxide Fuel Cells when Cr2O3-forming steels are used as the interconnect material. Coating these steels with a thin Co layer has proven to decrease Cr vaporization. To reduce production costs, it is suggested that thin metallic PVD coatings be applied to each steel strip before pressing the material into interconnect shape. This process would enable high volume production without the need for an extra post-coating step. However, when the pre-coated material is mechanically deformed, cracks may form and lower the quality of the coating. In the present study, Chromium volatilization is measured in an air-3% H2O environment at 850 °C for 336 h. Three materials coated with 600 nm Co are investigated and compared to an uncoated material. The effect of deformation is investigated on real interconnects. Microscopy observations reveal the presence of cracks in the order of several μm on the deformed pre-coated steel. However, upon exposure, the cracks can heal and form a continuous surface oxide rich in Co and Mn. As an effect of the rapid healing, no increase in Cr vaporization is measured for the pre-coated material.

  20. Formulation design for orally disintegrating tablets containing enteric-coated particles.

    PubMed

    Okuda, Yutaka; Okamoto, Yasunobu; Irisawa, Yosuke; Okimoto, Kazuto; Osawa, Takashi; Yamashita, Shinji

    2014-01-01

    The purpose of this study was to investigate the applicability of our newly developed technology (RACTAB® technology) for preparing orally disintegrating tablets (ODTs) containing enteric-coated particles. Tamsulosin hydrochloride (TAM) was used as a model drug contained in the enteric-coated particles. Enteric-coated particles containing TAM (ECP-T) were prepared by spray coating a mixture of TAM with controlled-release materials. ECP-T was then mixed with rapidly disintegrating granules (RDGs), which were prepared using the suspension spray-coating method, and was tableted to form ODTs (ODTRAC). ODTRAC was evaluated for its hardness, thickness, internal structure (X-ray-CT scanning), functional properties (controlled-release profile), and in vivo disintegration time. Since RDGs with micronized ethylcellulose (MEC) increased tablet hardness by increasing the contact frequency between granules, ODTRAC containing ECP-T exhibited high hardness (>50 N) and low friability (<0.5%) with a relatively low compression force. After tableting, the structure of ECP-T in ODTRAC remained intact and no damage was observed on the surface. ECP-T recovered from ODTRAC showed the same dissolution profile of TAM in Japanese Pharmacopoeia (JP) 1st and JP 2nd media as that of intact ECP-T, which indicated that the tableting process did not affect the acid-resistibility of the particle. In addition, ODTRAC rapidly disintegrated in vivo (< 30 s), even at a high compression force (at 9 kN). These findings clearly suggest that RACTAB® technology is a useful approach to prepare ODTs containing enteric-coated particles. PMID:24789923

  1. Characterization of Organic Coatings on Hygroscopic Salt Particles and their Atmospheric Impacts

    SciTech Connect

    Zelenyuk, Alla; Ezell, Michael J.; Perraud, Veronique; Johnson, Stanley N.; Bruns, Emily; Yu, Yong; Imre, D.; Alexander, M. L.; Finlayson-Pitts, Barbara J.

    2010-03-30

    The photooxidation of α-pinene in the presence of NO2, with and without added NaNO3 seed particles, has been studied in a large diameter flow tube. Particles formed by homogeneous nucleation and by condensation on the pre-existing seeds were sampled at various stages of the reaction, dried using four diffusion dryers, size selected at different mobility diameters (dm) using a differential mobility analyzer (DMA), and characterized with a single particle mass spectrometer (SPLAT II). It was found that homogeneously nucleated particles are spherical, have a density (ρ) of 1.25 ± 0.02 g cm-3 (± 2 σ) and contain a significant amount of organic nitrates. The mass spectra of the low volatility products condensed on the NaNO3 seed particles were found to be virtually the same as in the case of homogeneous nucleation. The data show that the presence of even a submonolayer of organics on the NaNO3 particles causes water retention that leads to a decrease in particle density and that the amount of water retained increases with organic coating thickness. Thicker coatings appear to inhibit water evaporation from the particle seeds altogether. This suggests that in the atmosphere, where low volatility organics are plentiful, some hygroscopic salts will retain water and have different densities and refractive indices than expected in the absence of the organic coating. This water retention combined with the organic shell on the particles can potentially impact light scattering by these particles and activity as cloud condensation nuclei (CCN), as well as heterogeneous chemistry and photochemistry on the particles.

  2. Lanthanum oxide-coated stainless steel for bipolar plates in solid oxide fuel cells (SOFCs)

    NASA Astrophysics Data System (ADS)

    Yoon, Jong Seol; Lee, Jun; Hwang, Hae Jin; Whang, Chin Myung; Moon, Ji-Woong; Kim, Do-Hyeong

    Solid oxide fuel cells typically operate at temperatures of about 1000 °C. At these temperatures only ceramic interconnects such as LaCrO 3 can be employed. The development of intermediate-temperature solid oxide fuel cells (IT-SOFCs) can potentially bring about reduced manufacturing costs as it makes possible the use of an inexpensive ferritic stainless steel (STS) interconnector. However, the STS suffers from Cr 2O 3 scale formation and a peeling-off phenomenon at the IT-SOFC operating temperature in an oxidizing atmosphere. Application of an oxidation protective coating is an effective means of providing oxidation resistance. In this study, we coated an oxidation protective layer on ferritic stainless steel using a precursor solution prepared from lanthanum nitrate, ethylene glycol, and nitric acid. Heating the precursor solution at 80 °C yielded a spinable solution for coating. A gel film was coated on a STS substrate by a dip coating technique. At the early stage of the heat-treatment, lanthanum-containing oxides such as La 2O 3 and La 2CrO 6 formed, and as the heat-treatment temperature was increased, an oxidation protective perovskite-type LaCrO 3 layer was produced by the reaction between the lanthanum-containing oxide and the Cr 2O 3 scale on the SUS substrate. As the concentration of La-containing precursor solution was increased, the amount of La 2O 3 and La 2CrO 6 phases was gradually increased. The coating layer, which was prepared from a precursor solution of 0.8 M, was composed of LaCrO 3 and small amounts of (Mn,Cr)O 4 spinel. A relatively dense coating layer without pin-holes was obtained by heating the gel coating layer at 1073 K for 2 h. Microstructures and oxidation behavior of the La 2O 3-coated STS444 were investigated.

  3. Examination of the surface coating removed from K-East Basin fuel elements

    SciTech Connect

    Abrefah, J.; Marschman, S.C.; Jenson, E.D.

    1998-05-01

    This report provides the results of studies conducted on coatings discovered on the surfaces of some N-Reactor spent nuclear fuel (SNF) elements stored at the Hanford K-East Basin. These elements had been removed from the canisters and visually examined in-basin during FY 1996 as part of a series of characterization tests. The characterization tests are being performed to support the Integrated Process Strategy developed to package, dry, transport, and store the SNF in an interim storage facility on the Hanford site. Samples of coating materials were removed from K-East canister elements 2350E and 2540E, which had been sent, along with nine other elements, to the Postirradiation Testing Laboratory (327 Building) for further characterization following the in-basin examinations. These coating samples were evaluated by Pacific Northwest National Laboratory using various analytical methods. This report is part of the overall studies to determine the drying behavior of corrosion products associated with the K-Basin fuel elements. Altogether, five samples of coating materials were analyzed. These analyses suggest that hydration of the coating materials could be an additional source of moisture in the Multi-Canister Overpacks being used to contain the fuel for storage.

  4. Passivation of pigment particles for thermal control coatings

    NASA Technical Reports Server (NTRS)

    Farley, E. P.; Sancier, K. M.; Morrison, S. R.

    1973-01-01

    Five powders were received for plasma calcining during this report period. The particle size using a fluid energy mill, and obtained pigments that could be plasma calcined. Optimum results are obtained in the plasma calcining of zinc orthotitanate when finely dispersed particles are subjected to a calculated plasma temperature of 1670 C. Increasing the plasma calcining time by using multiple passes through the plasma stabilized the pigment to vacuum UV irradiation was evidenced by the resulting ESR spectra but slightly decreased the whiteness of the pigment. The observed darkening is apparently associated with the formation of Ti(+3) color centers.

  5. Processing-microstructure-properties relationships in small-particle plasma-sprayed ceramic coatings

    NASA Astrophysics Data System (ADS)

    Mawdsley, Jennifer Renee

    The objective of this study was to determine processing-microstructure-properties relationships for small-particle plasma-sprayed (SPPS) ceramic coatings. Plasma-sprayed yttria partially-stabilized zirconia (YSZ) coatings, which are used to protect superalloys from heat and the environment in turbine engines, and plasma-sprayed alumina coatings, which are being investigated as a potential replacement for chrome in corrosion protection applications, were fabricated using SPPS technology and their microstructure and pertinent properties were examined. The properties of plasma-sprayed YSZ and alumina coatings were investigated with designed experiments. The parameters varied include power, spray distance, total plasma gas flow, percent hydrogen in the plasma gas, injector angle, injector offset and carrier gas flow. The variations in thermal diffusivity, thermal conductivity, elastic modulus, and hardness for the YSZ SPPS coatings were found to correlate to the variations in density, which were related to the processing variables. It was found that surface roughness was related to the amount of splashing and debris associated with the single splats. In four-point bending strain tolerance and fatigue tests, the SPPS YSZ coatings showed very little acoustic emission activity, except in the case of tensile fatigue of a coating without network cracks. Small angle X-ray scattering experiments revealed that SPPS YSZ coatings have significantly less submicron intersplat porosity than conventional plasma-sprayed coatings, and that the pore and microcrack scattering area decreases with heat treatment due to the sintering of microcracks and small pores. The SPPS alumina coatings were optimized to produce a coating with excellent corrosion protection capabilities. It was found that the hardest SPPS alumina coatings did not provide the best corrosion protection due to unique porosity defect structures associated with surface bumps in the coatings. The surface bumps were

  6. Microstructure and thermal properties of copper–diamond composites with tungsten carbide coating on diamond particles

    SciTech Connect

    Kang, Qiping; He, Xinbo Ren, Shubin; Liu, Tingting; Liu, Qian; Wu, Mao; Qu, Xuanhui

    2015-07-15

    An effective method for preparing tungsten carbide coating on diamond surfaces was proposed to improve the interface bonding between diamond and copper. The WC coating was formed on the diamond surfaces with a reaction medium of WO{sub 3} in mixed molten NaCl–KCl salts and the copper–diamond composites were obtained by vacuum pressure infiltration of WC-coated diamond particles with pure copper. The microstructure of interface bonding between diamond and copper was discussed. Thermal conductivity and thermal expansion behavior of the obtained copper–diamond composites were investigated. Results indicated that the thermal conductivity of as-fabricated composite reached 658 W m{sup −} {sup 1} K{sup −} {sup 1}. Significant reduction in coefficient of thermal expansion of the composite compared with that of pure copper was obtained. - Highlights: • WC coating was successfully synthesized on diamond particles in molten salts. • WC coating obviously promoted the wettability of diamond and copper matrix. • WC coating greatly enhanced the thermal conductivity of Cu–diamond composite. • The composites are suitable candidates for heat sink applications.

  7. Contact Resistance and Metallurgical Connections Between Silver Coated Polymer Particles in Isotropic Conductive Adhesives

    NASA Astrophysics Data System (ADS)

    Pettersen, Sigurd R.; Kristiansen, Helge; Nagao, Shijo; Helland, Susanne; Njagi, John; Suganuma, Katsuaki; Zhang, Zhiliang; He, Jianying

    2016-04-01

    Recently, there has been an increasing interest in silver thin film coated polymer spheres as conductive fillers in isotropic conductive adhesives (ICAs). Such ICAs yield resistivities similar to conventional silver flake based ICAs while requiring only a fraction of the silver content. In this work, effects of the nanostructure of silver thin films on inter-particle contact resistance were investigated. The electrical resistivity of ICAs with similar particle content was shown to decrease with increasing coating thickness. Scanning electron micrographs of ion milled cross-sections revealed that the silver coatings formed continuous metallurgical connections at the contacts between the filler particles after adhesive curing at 150°C. The electrical resistivity decreased for all samples after environmental treatment for 3 weeks at 85°C/85% relative humidity. It was concluded that after the metallurgical connections formed, the bulk resistance of these ICAs were no longer dominated by the contact resistance, but by the geometry and nanostructure of the silver coatings. A figure of merit (FoM) was defined based on the ratio between bulk silver resistivity and the ICA resistivity, and this showed that although the resistivity was lowest in the ICAs containing the most silver, the volume of silver was more effectively used in the ICAs with intermediate silver contents. This was attributed to a size effect due to smaller grains in the thickest coating.

  8. Contact Resistance and Metallurgical Connections Between Silver Coated Polymer Particles in Isotropic Conductive Adhesives

    NASA Astrophysics Data System (ADS)

    Pettersen, Sigurd R.; Kristiansen, Helge; Nagao, Shijo; Helland, Susanne; Njagi, John; Suganuma, Katsuaki; Zhang, Zhiliang; He, Jianying

    2016-07-01

    Recently, there has been an increasing interest in silver thin film coated polymer spheres as conductive fillers in isotropic conductive adhesives (ICAs). Such ICAs yield resistivities similar to conventional silver flake based ICAs while requiring only a fraction of the silver content. In this work, effects of the nanostructure of silver thin films on inter-particle contact resistance were investigated. The electrical resistivity of ICAs with similar particle content was shown to decrease with increasing coating thickness. Scanning electron micrographs of ion milled cross-sections revealed that the silver coatings formed continuous metallurgical connections at the contacts between the filler particles after adhesive curing at 150°C. The electrical resistivity decreased for all samples after environmental treatment for 3 weeks at 85°C/85% relative humidity. It was concluded that after the metallurgical connections formed, the bulk resistance of these ICAs were no longer dominated by the contact resistance, but by the geometry and nanostructure of the silver coatings. A figure of merit (FoM) was defined based on the ratio between bulk silver resistivity and the ICA resistivity, and this showed that although the resistivity was lowest in the ICAs containing the most silver, the volume of silver was more effectively used in the ICAs with intermediate silver contents. This was attributed to a size effect due to smaller grains in the thickest coating.

  9. An Investigation on Effects of TiO2 Nano-Particles Incorporated in Electroless NiP Coatings' Properties

    NASA Astrophysics Data System (ADS)

    Allahkaram, S. R.; Salmi, S.; Tohidlou, E.

    Electroless composite coatings have been vastly used in various industries during last decades due to their good properties, such as corrosion and wear resistance, hardness and uniform thickness. In this paper, co-deposition of TiO2 nano-particles with Nickel-Phosphorus electroless coatings on API-5L-X65 steel substrates was investigated. Surface morphology and composition of coatings were studied via SEM and EDX, respectively. XRD analyses showed that these coatings had amorphous structure with TiO2 crystalline particles. TiO2 nano-particles increased microhardness of coatings. Corrosion resistance of these coatings was tested using linear polarization in 0.5M sulfuric acid electrolyte. Results showed that NiP-TiO2 electroless composite coatings increased corrosion resistance of substrates.

  10. Dynamics of low velocity collisions of ice particle, coated with frost

    NASA Technical Reports Server (NTRS)

    Bridges, F.; Lin, D.; Boone, L.; Darknell, D.

    1991-01-01

    We continued our investigations of low velocity collisions of ice particles for velocities in range 10(exp -3) - 2 cm/s. The work focused on two effects: (1) the sticking forces for ice particles coated with CO2 frost, and (2) the completion of a 2-D pendulum system for glancing collisions. A new computer software was also developed to control and monitor the position of the 2-D pendulum.

  11. In vitro biological performance of nano-particles on the surface of hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    Chen, Y. M.; Xi, T. F.; Lv, Y. P.; Zheng, Y. D.

    2008-11-01

    The biocompatibility of a kind of heat-treated bilayer hydroxyapatite (HA) coatings with nano-particles was investigated, mainly in terms of the immersion in simulated body fluid (SBF) and osteoblast adhesion. Scanning electron microscopy (SEM) was used to observe the morphology of coatings and cellular adhesion. The phases present in the coatings were determined by X-ray diffraction (XRD). Calcium ion (Ca 2+) concentration in SBF was measured by Atomic absorption spectrophotometer. The results show nano-HA heat-treated at 650 °C for 0.5 h (BBCs) is comparatively stable during immersion in SBF and favor of the adhesion of osteoblasts. Cellular filopodia adhere firmly to the nano-particles and stretch in various direction.

  12. Selective cell proliferation can be controlled with CPC particle coatings

    PubMed Central

    Szivek, J.A.; Margolis, D.S.; Schnepp, A.B.; Grana, W.A.; Williams, S.K.

    2008-01-01

    To develop implantable, engineered, cartilage constructs supported by a scaffold, techniques to encourage rapid tissue growth into, and on the scaffold are essential. Preliminary studies indicated that human endothelial cells proliferated at different rates on different calcium phosphate ceramic (CPC) particles. Judicious selection of particles may encourage specific cell proliferation, leading to an ordered growth of tissues for angiogenesis, osteogenesis, and chondrogenesis. The goal of this study was to identify CPC surfaces that encourage bone and vascular cell growth, and other surfaces that support chondrocyte growth while inhibiting proliferation of vascular cells. Differences in bone and vascular cell proliferation were observed when using epoxy without embedded CPCs to encourage bone cells, and when three CPCs were tested, which encouraged vascular cell proliferation. One of these (CPC 7) also substantially depressed cartilage cell proliferation. Only one small-diameter crystalline CPC (CPC 2) supported rapid chondrocyte proliferation, and maintained the cartilage cell phenotype. PMID:17252549

  13. Structural Diversity of DNA-Coated Particle Assemblies

    NASA Astrophysics Data System (ADS)

    Starr, Francis W.

    2012-02-01

    Custom designed nanoparticles (NP) or colloids with specific recognition offer the possibility to control the phase behavior and structure of particle assemblies for a range of applications. One approach to realize these new materials is by attaching DNA to a core particle; the hybridization of double-stranded DNA between particles results in the spontaneous assembly of higher-order structures. Control of the assembled state can be achieved by adjusting several parameters, including sequence selectivity, DNA link orientation, DNA length and flexibility, and the balance between the length of links and non-specific repulsive interactions. I will discuss the results of a coarse-grained molecular model for DNA-linked nanoparticles that helps to rationalize experimental findings and demonstrate new routes to control the assembled structure. We examine how the number and orientation of strands affects the structure, phase behavior, and dynamics. We show that it is possible to realize unusual phase diagrams with many thermodynamically distinct phases, both amorphous and crystal. We further examine the parameters that control the pathways of assembly, which are critical to avoid kinetic bottlenecks. Finally, we discuss strategies to create highly anisoptropic structures using both isotropic and anisotropic core units.

  14. Characterization of particle size distribution from diesel engines fueled with palm-biodiesel blends and paraffinic fuel blends

    NASA Astrophysics Data System (ADS)

    Lin, Yuan-Chung; Lee, Chia-Fon; Fang, Tiegang

    Biodiesels are promoted as alternative fuels and their applications in diesel engines have been investigated by many researchers. However, the particle size distribution emitted from heavy-duty diesel engines fueled with palm-biodiesel blended with premium diesel fuel and paraffinic fuel blended with palm-biodiesel has seldom been addressed. Thus, five test fuels were used in this work to study the particle size distribution: D100 (premium diesel fuel), B100 (100% palm-biodiesel), B20 (20 vol% palm-biodiesel+80 vol% D100), BP9505 (95 vol% paraffinic fuel+5 vol% palm-biodiesel) and BP8020 (80 vol% paraffinic fuel+20 vol% palm-biodiesel). A Micro-Orifice Uniform Deposit Impactor (MOUDI) equipped with aluminum filters was used to collect size-resolved samples. Experimental results indicated that palm-biodiesel blends and paraffinic fuel blends could improve combustion efficiency in diesel engines, but pure palm-biodiesel could cause incomplete combustion. Adding palm-biodiesel to diesel fuel would slightly increase particles with diameter <0.31 μm but paraffinic fuel blends could decrease particles with diameter <1 μm. The mass median diameter of overall particles (MMD o) and σg,o are 0.439 μm and 3.88 for D100; 0.380 μm and 3.24 for B20; 0.465 μm and 4.22 for B100; 1.40 μm and 4.92 for BP9505; 1.46 μm and 2.25 for BP8020. There are more particles with low aerodynamic diameters (diameter <0.31 μm) in the exhaust of D100, B20 and B100 fuels. On the other hand, a greater fraction of particulate matter of BP9505 and BP8020 existed in coarse particles (diameter: 2.5-10 μm). Energy efficiency also increases significantly by 12.3-15.1% with the introduction of paraffinic fuel blends into the engine. Nevertheless, paraffinic fuel blends also reduce the emission of particulate matters by 36.0-38.4%. Carbon monoxide was decreased by 36.8-48.5%. Total hydrocarbon is 39.6-41.7% less than diesel fuel combustion. Nitrogen oxides emission is about 5% lower for paraffinic

  15. Fabrication and Characterization of Surrogate Fuel Particles Using the Spark Erosion Method

    NASA Astrophysics Data System (ADS)

    Metzger, Kathryn E.

    In light of the disaster at the Fukushima Daiichi Nuclear Plant, the Department of Energy's Advanced Fuels Program has shifted its interest from enhanced performance fuels to enhanced accident tolerance fuels. Dispersion fuels possess higher thermal conductivities than traditional light water reactor fuel and as a result, offer improved safety margins. The benefits of a dispersion fuel are due to the presence of the secondary non-fissile phase (matrix), which serves as a barrier to fission products and improves the overall thermal performance of the fuel. However, the presence of a matrix material reduces the fuel volume, which lowers the fissile content of dispersion. This issue can be remedied through the development of higher density fuel phases or through an optimization of fuel particle size and volume loading. The latter requirement necessitates the development of fabrication methods to produce small, micron-order fuel particles. This research examines the capabilities of the spark erosion process to fabricate particles on the order of 10 μm. A custom-built spark erosion device by CT Electromechanica was used to produce stainless steel surrogate fuel particles in a deionized water dielectric. Three arc intensities were evaluated to determine the effect on particle size. Particles were filtered from the dielectric using a polycarbonate membrane filter and vacuum filtration system. Fabricated particles were characterized via field emission scanning electron microscopy (FESEM), laser light particle size analysis, energy-dispersive spectroscopy (EDS), X-ray diffraction analysis (XRD), and gas pycnometry. FESEM images reveal that the spark erosion process produces highly spherical particles on the order of 10 microns. These findings are substantiated by the results of particle size analysis. Additionally, EDS and XRD results indicate the presence of oxide phases, which suggests the dielectric reacted with the molten debris during particle formation.

  16. Evaluation of ZnO(Ga)Coatings as Alpha Particle Transducers Within a Neutron Generator

    SciTech Connect

    Mihalczo, J. T.; Neal, J. S.; Cooper, J. C.; Koltick, D. S.

    2002-05-02

    We report investigations and preliminary results from efforts to develop a recoil alpha particle detector for use in a portable neutron generator. The associated particle sealed tube neutron generator (APSTNG) will be used as an interrogation source for the Nuclear Materials Identification System (NMIS). With the emission of 14.1 MeV neutrons produced by the D-T reaction, associated 3.5 MeV alpha particles are emitted. These neutrons and alphas may then be correlated in time and direction, thus effectively ''tagging'' the neutrons of interest for subsequent use as an active nuclear materials interrogation source. The alpha particle detector uses a ZnO(Ga) scintillator coating applied to a fiber optic face plate. Gallium-doped zinc oxide is a fast (1.5 ns decay time), inorganic scintillator with a high melting point (1975C) and an absolute light yield of 1.5% of NaI(Tl). The scintillator is coated with a thin layer of nickel in order to screen out light produced in the tube and scattered deuterons and tritons. This coating also serves to prevent the buildup of charge on the detector surface. Results to date indicate promise as an effective alpha particle detector for the APSTNG for future use in the NMIS.

  17. Creep resistant, metal-coated LiFeO.sub.2 anodes for molten carbonated fuel cells

    DOEpatents

    Khandkar, Ashok C.

    1994-01-01

    A porous, creep-resistant, metal-coated, LiFeO.sub.2 ceramic electrode for fuel cells is disclosed. The electrode is particularly useful for molten carbonate fuel cells (MCFC) although it may have utilities in solid oxide fuel cells (SOFC) as well.

  18. Creep resistant, metal-coated LiFeO[sub 2] anodes for molten carbonated fuel cells

    DOEpatents

    Khandkar, A.C.

    1994-08-23

    A porous, creep-resistant, metal-coated, LiFeO[sub 2] ceramic electrode for fuel cells is disclosed. The electrode is particularly useful for molten carbonate fuel cells (MCFC) although it may have utilities in solid oxide fuel cells (SOFC) as well. 11 figs.

  19. Low-friction coatings for air bearings in fuel cell air compressors

    SciTech Connect

    Ajayi, O. O.; Fenske, G. R.; Erdemir, A.; Woodford, J.; Sitts, J.; Elshot, K.; Griffey, K.

    2000-01-06

    In an effort to reduce fuel consumption and emissions, hybrid vehicles incorporating fuel cell systems are being developed by automotive manufacturers, their suppliers, federal agencies (specifically, the US Department of Energy) and national laboratories. The fuel cell system will require an air management subsystem that includes a compressor/expander. Certain components in the compressor will require innovative lubrication technology in order to reduce parasitic energy losses and improve their reliability and durability. One such component is the air bearing for air turbocompressors designed and fabricated by Meruit, Inc. Argonne National Laboratory recently developed a carbon-based coating with low friction and wear attributes; this near-frictionless-carbon (NFC) coating is a potential candidate for use in turbocompressor air bearings. The authors present here an evaluation of the Argonne coating for air compressor thrust bearings. With two parallel 440C stainless steel discs in unidirectional sliding contact, the NFC reduced the frictional force four times and the wear rate by more than two orders of magnitude. Wear mechanism on the uncoated surface involved oxidation and production of iron oxide debris. Wear occurred on the coated surfaces primarily by a polishing mechanism.

  20. Vanadium diffusion coating on HT-9 cladding for mitigating the fuel cladding chemical interactions

    NASA Astrophysics Data System (ADS)

    Lo, Wei-Yang; Yang, Yong

    2014-08-01

    Fuel cladding chemical interaction (FCCI) has been identified as one of the crucial issues for developing Ferritic/Martensitic (F/M) stainless steel claddings for metallic fuels in a fast reactor. The anticipated elevated temperature and high neutron flux can significantly aggravate the FCCI, in terms of formation of inter-diffusion and lower melting point eutectic phases. To mitigate the FCCI, vanadium carbide coating as a diffusion barrier was deposited on the HT-9 substrate using a pack cementation diffusion coating (PCDC) method, and the processing temperature was optimized down to 730 °C. A solid metallurgical bonding between the coating layer and substrate was achieved, and the coating is free from through depth cracks. The microstructural characterizations using SEM and TEM show a nanostructured grain structure. EDS/WDS and XRD analysis confirm the phase of coating layer as V2C. Diffusion couple tests at 660 °C for 100 h demonstrate that V2C layer with a thickness of less than 5 μm can effectively eliminate the inter-diffusion between the lanthanide cerium and HT-9 steel.

  1. Microstructure of TRISO Coated Particles from the AGR-1 Experiment I: SiC Grain Size and Grain Boundary Character

    SciTech Connect

    Rita Kirchhofer; John D, Hunn; Paul A. Demkowicz; James I. Cole; Brian P. Gorman

    2013-01-01

    Pre-irradiation SiC microstructures in TRISO coated fuel particles from the AGR-1 experiment were quantitatively characterized using electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). From EBSD it was determined that only the cubic polymorph of as-deposited SiC was present and the SiC had a high fraction of CSL S3 grain boundaries. Additionally, the local area misorientation (LAM), which is a qualitative measurement of strain in the SiC lattice, was mapped for each fuel variant. The morphology of the SiC / IPyC interfaces were characterized by TEM following site-specific focused ion beam (FIB) specimen preparation. It was determined that the SiC layer had a heavily faulted microstructure typical of CVD deposited SiC and that the average grain diameter increased from the SiC/IPyC interface for all the fuel variants, except V3 that showed a constant grain size across the layer.

  2. Nanocrystalline ceria coatings on solid oxide fuel cell anodes: the role of organic surfactant pretreatments on coating microstructures and sulfur tolerance

    PubMed Central

    Wu, Chieh-Chun; Tang, Ling

    2014-01-01

    Summary Treatments with organic surfactants, followed by the deposition of nanocrystalline ceria coatings from aqueous solution, were applied to anodes of solid oxide fuel cells. The cells were then operated in hydrogen/nitrogen fuel streams with H2S contents ranging from 0 to 500 ppm. Two surfactant treatments were studied: immersion in dodecanethiol, and a multi-step conversion of a siloxy-anchored alkyl bromide to a sulfonate functionality. The ceria coatings deposited after the thiol pretreatment, and on anodes with no pretreatment, were continuous and uniform, with thicknesses of 60–170 nm and 100–140 nm, respectively, and those cells exhibited better lifetime performance and sulfur tolerance compared to cells with untreated anodes and anodes with ceria coatings deposited after the sulfonate pretreatment. Possible explanations for the effects of the treatments on the structure of the coatings, and for the effects of the coatings on the performance of the cells, are discussed. PMID:25383282

  3. Electron microscopy structure study of laser-clad TiC-Ni particle-reinforced coating

    SciTech Connect

    Ouyang, J.H.; Li, X.; Lei, T.C.

    2000-04-01

    The microstructure of a laser-clad TiC-Ni particle-reinforced coating on 1045 steel was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and ion microprobe mass spectroscopy (IMMS). The microstructural constituents of the clad layers (CLs) were analyzed to be TiC particles, {gamma}-Ni primary dendrites, and interdendritic eutectics of {gamma}{sub E}-Ni plus M{sub 23}(CB){sub 6} and M{sub 6}(CB) carboborides. Three growth mechanisms of the original TiC particles were found: (1) stepped lateral growth at the edges, (2) radiated and cylindrically coupled growth at the edges, and (3) bridging growth of the clustered particles. Ordered and modulated structures were found in the original TiC particles. In addition to the original TiC particles, fine TiC particles precipitated from the liquid phase and {gamma}-Ni solid solution during laser cladding. The microstructures of the bonding zones (BZs) were intimately associated with laser processing parameters. The BZs of the clad coatings can be categorized into three types according to the combination of the CL with heat-affected zone (HAZ): (1) straight interface combination, (2) zigzag connection, and (3) combination by partial melting of prior austenitic grain boundaries of the substrate. The microstructural evolution of the CLs was discussed. The formation and phase transformation models of the BZs were proposed.

  4. Identification of an organic coating on marine aerosol particles by TOF-SIMS

    NASA Astrophysics Data System (ADS)

    Tervahattu, Heikki; Juhanoja, Jyrki; Kupiainen, Kaarle

    2002-08-01

    Marine aerosol particles play an important role in atmospheric processes. It has been suggested that as marine aerosol particles form, they acquire a coating of organic surfactants. This theory has been supported only by indirect evidence. Recently, we gave new morphological indication of such organic coating without however providing molecular speciation. Here we have studied the surface of marine aerosol particles by time-of-flight secondary ion mass spectrometry (TOF-SIMS), which is very suitable for surface research due to its unique combination of surface sensitivity and the detailed molecular information obtained. Spectra from the outermost surface gave high intensity for palmitic acid and lower peaks for other fatty acids. According to TOF-SIMS images, palmitic acid was distributed on small particles, similar with the marine particles. Sputtering stripped palmitic acid and revealed the inner core of the sea-salt particles. Our results show that fatty acids are important ingredients of the outermost surface layer of the studied aerosol particles.

  5. Hygroscopic growth and activation of uncoated and coated soot particles and their relation to ice nucleation

    NASA Astrophysics Data System (ADS)

    Ziese, M.; Henning, S.; Mildenberger, K.; Stratmann, F.; Möhler, O.; Benz, S.; Buchholz, A.; Mentel, Th.; Aida/Lacis-Mobile-Team

    2009-04-01

    Measurements of the hygroscopic growth (HTDMA, LACIS-mobile), activation behavior (DMT-CCNC) - scope of this paper - and ice nucleation (AIDA chamber) were performed to estimate the cloud-forming potential of pure and coated soot particles. Globally, soot particles contribute up to 2.5 % to the atmospheric aerosol. In the framework of the investigations described here, soot particles were generated either applying a graphite-spark-generator (GFG1000) or a flame-soot-generator (Mini-CAST). With respect to the hygroscopic growth and activation behavior, the influences of the carrier-gas (GFG-soot), the OC-content (CAST-soot) and of different coating materials were investigated. Differences in the hygroscopic growth and activation behavior of GFG generated soot particles were found for the two carrier-gases considered. If nitrogen was used, neither hygroscopic growth nor activation were observed. In contrast, when argon was used, particles featured a slight hygroscopic growth and were easier to activate. Hygroscopic growth increases with decreasing OC-content of the CAST-soot, up to growth factor 1.04 at 98.4 % relative humidity. Lower OC-contents also result in the particles being activated more easily. Coating with sulfuric acid enhances the hygroscopic growth and activation behavior of CAST-soot for different OC-contents. If the soot (GFG & CAST) was coated with dicarboxylic acids (oxalic and succinic acid), no enhancement of hygroscopic growth and activation was observed. This is most likely due to evaporation of the coating material. In comparison to the hygroscopic growth and activation behavior, the same trends were observed in the ice-nucleation behavior. That is, the more active a particle is as cloud condensation nuclei, the better it functions as ice nuclei. GFG-soot with argon as carrier-gas acts as a better ice nuclei than GFG-soot with nitrogen. For the CAST-soot the ice-nucleation activity decreases with increasing OC-content. Coating with sulfuric acid

  6. Quantitative particle exclusion assays of the pericellular coat reveal changing mesh size

    NASA Astrophysics Data System (ADS)

    Chang, Patrick; McLane, Louis; Kramer, Nolan; Curtis, Jennifer E.

    2013-03-01

    We present a quantitative assay of the pericellular coat, a tethered polymer matrix that decorates the surface of numerous cell types. In these assays, we look at how passivated microspheres of varying diameter penetrate the cell coat. Distinct spatial distributions correspond to different particle sizes. These measurements confirm that the cell coat (on the chondrocyte RCJ-P cell line) has a spatially varying mesh size, in agreement with our independent assays performed with optical force probe microscopy. The data indicate that particles with diameters of 500 nm or greater do not penetrate the inner layer of the matrix, while particles smaller than 500 nm reach different regions, with the smallest reaching the cell surface. In an ongoing effort, we are developing a model for the observed statistical distribution of the beads. These experiments show that accessibility of the cell surface is strongly mediated by the presence of the cell coat, and they have important implications regarding the transport of molecules to the cell surface, protection from bacterial infection, drug delivery, as well as the way the cell interacts and adheres to the surrounding extracellular matrix.

  7. Low loss Sendust powder cores comprised of particles coated by sodium salt insulating layer

    NASA Astrophysics Data System (ADS)

    Wei, Ding; Wang, Xian; Nie, Yan; Feng, Zekun; Gong, Rongzhou; Chen, Yajie; Harris, V. G.

    2015-05-01

    Toroid-shaped Sendust powder cores were prepared from cold pressing mechanically pulverized Fe-Si-Al powder that had been coated using an inorganic insulating layer. The present work focuses on the effect of the sodium salt-coated Sendust particles upon the high frequency magnetic properties. Sendust powders, having a particle size range of ˜125 μm, exhibit a high saturation magnetization of 118.9 A.m2/kg and a low coercivity of 56 A/m. The experiments indicate that the sodium-based glass insulating layer synthesized from sodium metaphosphate and sodium metaborate can effectively reduce the change in permeability with frequency or DC bias field, yielding high effective permeability (μe) of ˜113 over a wide frequency range from 10 kHz-1 MHz. Furthermore, the effective permeability is measured at ˜27 at H = 7854 A/m, indicating stable and high effective permeability under a DC bias field. The measurements of permeability under DC bias field indicate a peak in the quality factor (Q) values corresponding to a DC-bias field of 1.5-6 (kA/m) at frequencies from 50 to 200 kHz: The effective permeability remains at ˜74. The sodium salt-coated granular cores demonstrate a core loss of 68 mW/cm3 at Bm = 50 mT and f = 50 kHz: These values compare favorably to those of silicone coated Sendust particles.

  8. Genotoxicity assessment of magnetic iron oxide nanoparticles with different particle sizes and surface coatings

    NASA Astrophysics Data System (ADS)

    Liu, Yanping; Xia, Qiyue; Liu, Ying; Zhang, Shuyang; Cheng, Feng; Zhong, Zhihui; Wang, Li; Li, Hongxia; Xiao, Kai

    2014-10-01

    Magnetic iron oxide nanoparticles (IONPs) have been widely used for various biomedical applications such as magnetic resonance imaging and drug delivery. However, their potential toxic effects, including genotoxicity, need to be thoroughly understood. In the present study, the genotoxicity of IONPs with different particle sizes (10, 30 nm) and surface coatings (PEG, PEI) were assessed using three standard genotoxicity assays, the Salmonella typhimurium reverse mutation assay (Ames test), the in vitro mammalian chromosome aberration test, and the in vivo micronucleus assay. In the Ames test, SMG-10 (PEG coating, 10 nm) showed a positive mutagenic response in all the five test bacterial strains with and without metabolic activation, whereas SEI-10 (PEI coating, 10 nm) showed no mutagenesis in all tester strains regardless of metabolic activation. SMG-30 (PEG coating, 30 nm) was not mutagenic in the absence of metabolic activation, and became mutagenic in the presence of metabolic activation. In the chromosomal aberration test, no increase in the incidence of chromosomal aberrations was observed for all three IONPs. In the in vivo micronucleus test, there was no evidence of increased micronuclei frequencies for all three IONPs, indicating that they were not clastogenic in vivo. Taken together, our results demonstrated that IONPs with PEG coating exhibited mutagenic activity without chromosomal and clastogenic abnormalities, and smaller IONPs (SMG-10) had stronger mutagenic potential than larger ones (SMG-30); whereas, IONPs with SEI coating (SEI-10) were not genotoxic in all three standard genotoxicity assays. This suggests that the mutagenicity of IONPs depends on their particle size and surface coating.

  9. Genotoxicity assessment of magnetic iron oxide nanoparticles with different particle sizes and surface coatings.

    PubMed

    Liu, Yanping; Xia, Qiyue; Liu, Ying; Zhang, Shuyang; Cheng, Feng; Zhong, Zhihui; Wang, Li; Li, Hongxia; Xiao, Kai

    2014-10-24

    Magnetic iron oxide nanoparticles (IONPs) have been widely used for various biomedical applications such as magnetic resonance imaging and drug delivery. However, their potential toxic effects, including genotoxicity, need to be thoroughly understood. In the present study, the genotoxicity of IONPs with different particle sizes (10, 30 nm) and surface coatings (PEG, PEI) were assessed using three standard genotoxicity assays, the Salmonella typhimurium reverse mutation assay (Ames test), the in vitro mammalian chromosome aberration test, and the in vivo micronucleus assay. In the Ames test, SMG-10 (PEG coating, 10 nm) showed a positive mutagenic response in all the five test bacterial strains with and without metabolic activation, whereas SEI-10 (PEI coating, 10 nm) showed no mutagenesis in all tester strains regardless of metabolic activation. SMG-30 (PEG coating, 30 nm) was not mutagenic in the absence of metabolic activation, and became mutagenic in the presence of metabolic activation. In the chromosomal aberration test, no increase in the incidence of chromosomal aberrations was observed for all three IONPs. In the in vivo micronucleus test, there was no evidence of increased micronuclei frequencies for all three IONPs, indicating that they were not clastogenic in vivo. Taken together, our results demonstrated that IONPs with PEG coating exhibited mutagenic activity without chromosomal and clastogenic abnormalities, and smaller IONPs (SMG-10) had stronger mutagenic potential than larger ones (SMG-30); whereas, IONPs with SEI coating (SEI-10) were not genotoxic in all three standard genotoxicity assays. This suggests that the mutagenicity of IONPs depends on their particle size and surface coating. PMID:25274166

  10. High temperature tribological properties of plasma-sprayed metallic coatings containing ceramic particles

    SciTech Connect

    Dallaire, S.; Legoux, J.G.

    1995-12-31

    For sealing a moving metal component with a dense silica-based ceramic pre-heated at 800 C, coatings with a low coefficient of friction and moderate wear loss are required. As reported previously, plasma-sprayed coatings containing solid lubricants could reduce sliding wear in high-temperature applications. Plasma-sprayed metal-based coatings containing ceramic particles have been considered for high temperature sealing. Selected metal powders (NiCoCrAlY, CuNi, CuNiIn, Ag, Cu) and ceramic particles (boron nitride, Zeta-B ceramic) were agglomerated to form suitable spray powders. Plasma-sprayed composite coatings and reference materials were tested in a modified pin-on-disc apparatus in which the stationary disc consisted of a dense silica-based ceramic piece initially heated at 800 C and allowed to cool down during tests. The influence of single exposure and repeated contacts with a dense silica-based ceramic material pre-heated to 800 C on the coefficient of friction, wear loss and damage to the ceramic piece was evaluated. Being submitted to a single exposure at high temperature, coatings containing malleable metals such as indium, silver and copper performed well. The outstanding tribological characteristics of the copper-Zeta-B ceramic coating was attributed to the formation of a glazed layer on the surface of this coating which lasted over exposures to high temperature. This glazed layer, composed of fine oxidation products, provided a smooth and polished surface and helped maintaining the coefficient of friction low.

  11. Improved blend and tablet properties of fine pharmaceutical powders via dry particle coating.

    PubMed

    Huang, Zhonghui; Scicolone, James V; Han, Xi; Davé, Rajesh N

    2015-01-30

    The improvements in the flow and packing of fine pharmaceutical powder blends due to dry coating of micronized acetaminophen (mAPAP, ∼11μm), a model poorly flowing drug, are quantified. Poor flow and packing density of fine excipients (∼20μm) allowed testing the hypothesis that dry coating of cohesive API may counteract poor flow and packing of fine pharmaceutical powder blends. Further, fine excipients could improve compaction and reduce segregation tendency. It was found that flow function coefficient (FFC) and bulk density enhancements for 10%, 30%, and 60% (w/w), API loading blends with dry coated API are significantly higher than those without coated silica. At the highest API loading, for which coarser excipients were also used as reference, the flow and packing of dry coated mAPAP blends were significantly increased regardless of the excipient particle size, exceeding those of a well compacting excipient, Avicel 102. In addition, tensile strength of tablets with fine excipients was significantly higher, indicating improved compactibility. These results show for the first time that dry coating of fine, cohesive API powder leads to significantly improved flow and packing of high API loading blends consisting of fine excipients, while achieving improved tablet compactibility, suggesting suitability for direct compaction. PMID:25475016

  12. Magnetic and optical manipulation of spherical metal-coated Janus particles

    NASA Astrophysics Data System (ADS)

    Jenness, Nathan J.; Erb, Randall M.; Yellen, Benjamin B.; Clark, Robert L.

    2010-08-01

    Spherical colloids with asymmetric surface properties, e.g., 'Janus' particles with two unique faces, are an emerging class of materials that can provide mechanisms for controlling colloidal particle dynamics. Several reports in the literature detail the fabrication of Janus particles as well as their behavior under the influence of external electric, magnetic and optical fields. Here we present an in depth study of the magnetic and optical properties of 10 μm spherical metal-coated Janus particles, and we demonstrate new mechanisms to control their assembly, transport, and achieve total positional and orientational control at the single particle level. Through the application of external magnetic fields Janus particles formed kinked-chain assemblies. Janus particles can also be transported in rotating magnetic field via hydrodynamic surface effects. Optical fields can control the rotation and clustering of Janus particles at low laser power, but not at higher powers due to the formation of cavitation bubbles and large scattering forces. The unique magnetic and optical properties of Janus particles were leveraged to engineer 'dot' Janus particles that can be utilized to achieve near holonomic control of a single colloid in an optomagnetic trap.

  13. Structure and dissolution of L-leucine-coated salbutamol sulphate aerosol particles.

    PubMed

    Raula, Janne; Seppälä, Jukka; Malm, Jari; Karppinen, Maarit; Kauppinen, Esko I

    2012-06-01

    L-Leucine formed different crystalline coatings on salbutamol sulphate aerosol particles depending on the saturation conditions of L-leucine. The work emphasizes a careful characterization of powders where structural compartments such as crystal size and particle coating may affect the performance of drug when administered. The sublimation of L-leucine from the aerosol particles took place 90°C lower temperature than the bulk L-leucine which was attributed to result from the sublimation of L-leucine from nano-sized crystalline domains. The dissolution slowed down and initial dissolution rate decreased with increasing L-leucine content. Decreasing crystalline domains to nano-scale improve heat and mass transfer which was observed as the lowered decomposition temperature of the drug salbutamol sulphate and the sublimation temperature of surface material L-leucine as well as the altered dissolution characteristics of the drug. The structure of the coated drug particles was studied by means of thermal analysis techniques (DSC and TG), and the dissolution of salbutamol sulphate was studied as an on-line measurement in a diffusion cell. PMID:22562614

  14. Acceptance testing of the eddy current probes for measurement of aluminum hydroxide coating thickness on K West Basin fuel elements

    SciTech Connect

    Pitner, A.L.

    1998-08-21

    During a recent visual inspection campaign of fuel elements stored in the K West Basin, it was noted that fuel elements contained in sealed aluminum canisters had a heavy translucent type coating on their surfaces (Pitner 1997a). Subsequent sampling of this coating in a hot cell (Pitner 1997b) and analysis of the material identified it as aluminum hydroxide. Because of the relatively high water content of this material, safety related concerns are raised with respect to long term storage of this fuel in Multi-Canister Overpacks (MCOs). A campaign in the basin is planned to demonstrate whether this coating can be removed by mechanical brushing (Bridges 1998). Part of this campaign involves before-and-after measurements of the coating thickness to determine the effectiveness of coating removal by the brushing machine. Measurements of the as-deposited coating thickness on multiple fuel elements are also expected to provide total coating inventory information needed for MCO safety evaluations. The measurement technique must be capable of measuring coating thicknesses on the order of several mils, with a measurement accuracy of 0.5 mil. Several different methods for quantitatively measuring these thin coatings were considered in selecting the most promising approach. Ultrasonic measurement was investigated, but it was determined that due to the thin coating depth and the high water content of the material, the signal would likely pass directly through to the cladding without ever sensing the coating surface. X-ray fluorescence was also identified as a candidate technique, but would not work because the high gamma background from the irradiated fuel would swamp out the low energy aluminum signal. Laser interferometry could possibly be applied, but considerable development would be required and it was considered to be high risk on a short term basis. The consensus reached was that standard eddy current techniques for coating thickness measurement had the best chance for

  15. Fission-product retention in HTGR fuels

    SciTech Connect

    Homan, F.J.; Kania, M.J.; Tiegs, T.N.

    1982-01-01

    Retention data for gaseous and metallic fission products are presented for both Triso-coated and Biso-coated HTGR fuel particles. Performance trends are established that relate fission product retention to operating parameters, such as temperature, burnup, and neutron exposure. It is concluded that Biso-coated particles are not adequately retentive of fission gas or metallic cesium, and Triso-coated particles which retain cesium still lose silver. Design implications related to these performance trends are identified and discussed.

  16. Influence of PTFE coating on gas diffusion backing for unitized regenerative polymer electrolyte fuel cells

    NASA Astrophysics Data System (ADS)

    Ioroi, Tsutomu; Oku, Takanori; Yasuda, Kazuaki; Kumagai, Naokazu; Miyazaki, Yoshinori

    Gas diffusion backings (GDBs) with various PTFE loadings for unitized regenerative polymer fuel cells (URFCs) were prepared and the relations between the PTFE loading amount and the URFC performance were examined. As for the GDB of the hydrogen electrode, both the fuel cell and water electrolysis performances were not affected by the amount of PTFE loading on the hydrogen side GDB. However, the URFC performances significantly depended on the PTFE loading amount of the GDB for the oxygen electrode; during the fuel cell and water electrolysis operations, URFC showed higher performances with smaller PTFE loadings but the cell with no PTFE-coated GDB showed a very deteriorated fuel cell performance. Cycle properties of the URFC revealed that the efficiency of the URFC decreased with the increasing cycles when the PTFE loading on oxygen side GDB was too low, however, a stable operation can be achieved with the appropriate PTFE loading on the GDB.

  17. Ice Nucleation of Bare and Sulfuric Acid-coated Mineral Dust Particles and Implication for Cloud Properties

    SciTech Connect

    Kulkarni, Gourihar R.; Sanders, Cassandra N.; Zhang, Kai; Liu, Xiaohong; Zhao, Chun

    2014-08-27

    Ice nucleation properties of different dust species coated with soluble material are not well understood. We determined the ice nucleation ability of bare and sulfuric acid coated mineral dust particles as a function of temperature (-25 to -35 deg C) and relative humidity with respect to water (RHw). Five different mineral dust species: Arizona test dust (ATD), illite, montmorillonite, quartz and kaolinite were dry dispersed and size-selected at 150 nm and exposed to sulfuric acid vapors in the coating apparatus. The condensed sulfuric acid soluble mass fraction per particle was estimated from the cloud condensation nuclei activated fraction measurements. The fraction of dust particles nucleating ice at various temperatures and RHw was determined using a compact ice chamber. In water-subsaturated conditions, compared to bare dust particles, we found that only coated ATD particles showed suppression of ice nucleation ability while other four dust species did not showed the effect of coating on the fraction of particles nucleating ice. The results suggest that interactions between the dust surface and sulfuric acid vapor are important, such that interactions may or may not modify the surface via chemical reactions with sulfuric acid. At water-supersaturated conditions we did not observed the effect of coating, i.e. the bare and coated dust particles had similar ice nucleation behavior.

  18. Photothermal cancer therapy using graphitic carbon–coated magnetic particles prepared by one-pot synthesis

    PubMed Central

    Lee, Hyo-Jeong; Sanetuntikul, Jakkid; Choi, Eun-Sook; Lee, Bo Ram; Kim, Jung-Hee; Kim, Eunjoo; Shanmugam, Sangaraju

    2015-01-01

    We describe here a simple synthetic strategy for the fabrication of carbon-coated Fe3O4 (Fe3O4@C) particles using a single-component precursor, iron (III) diethylenetriaminepentaacetic acid complex. Physicochemical analyses revealed that the core of the synthesized particles consists of ferromagnetic Fe3O4 material ranging several hundred nanometers, embedded in nitrogen-doped graphitic carbon with a thickness of ~120 nm. Because of their photothermal activity (absorption of near-infrared [NIR] light), the Fe3O4@C particles have been investigated for photothermal therapeutic applications. An example of one such application would be the use of Fe3O4@C particles in human adenocarcinoma A549 cells by means of NIR-triggered cell death. In this system, the Fe3O4@C can rapidly generate heat, causing >98% cell death within 10 minutes under 808 nm NIR laser irradiation (2.3 W cm−2). These Fe3O4@C particles provided a superior photothermal therapeutic effect by intratumoral delivery and NIR irradiation of tumor xenografts. These results demonstrate that one-pot synthesis of carbon-coated magnetic particles could provide promising materials for future clinical applications and encourage further investigation of this simple method. PMID:25565819

  19. THE INFLUENCE OF CARBON BURNOUT ON SUBMICRON PARTICLE FORMATION FROM EMULSIFIED FUEL OIL COMBUSTION

    EPA Science Inventory

    The paper gives results of an examination of particle behavior and particle size distributions from the combustion of different fuel oils and emulsified fuels in three experimental combusators. Results indicate that improved carbon (C) burnout from fule oil combustion, either by...

  20. Nano-magnetic particles used in biomedicine: core and coating materials.

    PubMed

    Karimi, Z; Karimi, L; Shokrollahi, H

    2013-07-01

    Magnetic nanoparticles for medical applications have been developed by many researchers. Separation, immunoassay, drug delivery, magnetic resonance imaging and hyperthermia are enhanced by the use of suitable magnetic nanoparticles and coating materials in the form of ferrofluids. Due to their low biocompatibility and low dispersion in water solutions, nanoparticles that are used for biomedical applications require surface treatment. Various kinds of coating materials including organic materials (polymers), inorganic metals (gold, platinum) or metal oxides (aluminum oxide, cobalt oxide) have been attracted during the last few years. Based on the recent advances and the importance of nanomedicine in human life, this paper attempts to give a brief summary on the different ferrite nano-magnetic particles and coatings used in nanomedicine. PMID:23623057

  1. Volatile organic compounds (VOCs) in surface coating materials: Their compositions and potential as an alternative fuel.

    PubMed

    Dinh, Trieu-Vuong; Choi, In-Young; Son, Youn-Suk; Song, Kyu-Yong; Sunwoo, Young; Kim, Jo-Chun

    2016-03-01

    A sampling system was designed to determine the composition ratios of VOCs emitted from 31 surface coating materials (SCMs). Representative architectural, automotive, and marine SCMs in Korea were investigated. Toluene, ethylbenzene, and xylene were the predominant VOCs. The VOC levels (wt%) from automotive SCMs were significantly higher than those from architectural and marine paints. It was found that target SCMs comprised mainly VOCs with 6-10 carbon atoms in molecules, which could be adsorbed by activated carbon. The saturated activated carbon which had already adsorbed toluene, ethylbenzene, and m-xylene was combusted. The saturated activated carbon was more combustible than new activated carbon because it comprised inflammable VOCs. Therefore, it could be an alternative fuel when using in a "fuelization system". To use the activated carbon as a fuel, a control technology of VOCs from a coating process was also designed and introduced. PMID:26708646

  2. A triple-layer design for polyethyleneimine-coated, nanostructured magnetic particles and their use in DNA binding and transfection

    NASA Astrophysics Data System (ADS)

    Yiu, H. H. P.; McBain, S. C.; El Haj, A. J.; Dobson, J.

    2007-10-01

    Nanostructured iron oxide-silica particles have been prepared using SBA-15 mesoporous silica particles as a template. Iron oxide nanoparticles were impregnated inside the mesopores of the silica particles via a wet impregnation method. The resultant material exhibited superparamagnetic properties with an unsaturated magnetic moment due to the formation of iron (III) oxide nanoparticles inside the mesopores. The surface of these iron oxide-silica particles has also been coated with polyethyleneimine (PEI) to enable attachment of DNA. The PEI-coated particles showed a high DNA binding capacity and have great potential for development as a new vehicle for gene delivery.

  3. Study of the effects of fuel vortex film cooling on high temperature coating durability

    NASA Technical Reports Server (NTRS)

    1974-01-01

    A report on the effects of fuel vortex film cooling on high temperature coating durability is presented. The program evaluated candidate high temperature oxidation resistant reaction control system engine thrust chamber material. As a result of the evaluation, the current and future programs may be optimized from the materials standpoint. Engine firing data for the evaluation of one material system is generated. The subjects considered are: (1) screening of materials, (2) thrust chamber fabrication, (3) engine testing, and (4) analysis of the data.

  4. Study of solid oxide fuel cell interconnects, protective coatings and advanced physical vapor deposition techniques

    NASA Astrophysics Data System (ADS)

    Gannon, Paul Edward

    High energy conversion efficiency, decreased environmentally-sensitive emissions and fuel flexibility have attracted increasing attention toward solid oxide fuel cell (SOFC) systems for stationary, transportation and portable power generation. Critical durability and cost issues, however, continue to impede wide-spread deployment. Many intermediate temperature (600-800°C) planar SOFC systems employ metallic alloy interconnect components, which physically connect individual fuel cells into electric series, facilitate gas distribution to appropriate SOFC electrode chambers (fuel/anode and oxidant[air]/cathode) and provide SOFC stack mechanical support. These demanding multifunctional requirements challenge commercially-available and inexpensive metallic alloys due to corrosion and related effects. Many ongoing investigations are aimed at enabling inexpensive metallic alloys (via bulk and/or surface modifications) as SOFC interconnects (SOFC(IC)s). In this study, two advanced physical vapor deposition (PVD) techniques: large area filtered vacuum arc deposition (LAFAD), and filtered arc plasma-assisted electron beam PVD (FA-EBPVD) were used to deposit a wide-variety of protective nanocomposite (amorphous/nanocrystalline) ceramic thin-film (<5microm) coatings on commercial and specialty stainless steels with different surface finishes. Both bare and coated steel specimens were subjected to SOFC(IC)-relevant exposures and evaluated using complimentary surface analysis techniques. Significant improvements were observed under simulated SOFC(IC) exposures with many coated specimens at ˜800°C relative to uncoated specimens: stable surface morphology; low area specific resistance (ASR <100mO·cm 2 >1,000 hours); and, dramatically reduced Cr volatility (>30-fold). Analyses and discussions of SOFC(IC) corrosion, advanced PVD processes and protective coating behavior are intended to advance understanding and accelerate the development of durable and commercially-viable SOFC

  5. Effects of Hydrostatic Pressure on the Drag Reduction of Submerged Aerogel-Particle Coatings

    NASA Astrophysics Data System (ADS)

    Gad-El-Hak, Mohamed; Vahedi Tafreshi, Hooman; Samaha, Mohamed A.

    2012-11-01

    Hydrophobic aerogel particles with different average diameters are randomly deposited onto metallic substrates with a thin adhesive coating to achieve a combination of hydrophobicity and surface roughness. The resulting surfaces show different degrees of superhydrophobicity and are used to study the effects of elevated pressure on the drag reduction and the degree of hydrophobicity (sustainability) of such surfaces when used for underwater applications. We also developed an image-thresholding technique to estimate the gas area fraction of the coating. The results indicate that there exists a new parameter, the terminal pressure, beyond which the surface undergoes a global transition from the Cassie state to the Wenzel state, and therefore can no longer generate drag reduction. This terminal pressure differs from the previously identified critical pressure. The latter is the pressure above which the surface starts the transition process at some location, but not necessarily at other spots due to the heterogeneity of the surface. For the particle coatings used herein, the terminal pressures are measured to range from 100 to 600 kPa, indicating that such coatings could potentially be used for deep underwater applications.

  6. A highly durable fuel cell electrocatalyst based on double-polymer-coated carbon nanotubes

    PubMed Central

    Berber, Mohamed R.; Hafez, Inas H.; Fujigaya, Tsuyohiko; Nakashima, Naotoshi

    2015-01-01

    Driven by the demand for the commercialization of fuel cell (FC) technology, we describe the design and fabrication of a highly durable FC electrocatalyst based on double-polymer-coated carbon nanotubes for use in polymer electrolyte membrane fuel cells. The fabricated electrocatalyst is composed of Pt-deposited polybenzimidazole-coated carbon nanotubes, which are further coated with Nafion. By using this electrocatalyst, a high FC performance with a power density of 375 mW/cm2 (at 70 ˚C, 50% relative humidity using air (cathode)/H2(anode)) was obtained, and a remarkable durability of 500,000 accelerated potential cycles was recorded with only a 5% loss of the initial FC potential and 20% loss of the maximum power density, which were far superior properties compared to those of the membrane electrode assembly prepared using carbon black in place of the carbon nanotubes. The present study indicates that the prepared highly durable fuel cell electrocatalyst is a promising material for the next generation of PEMFCs. PMID:26594045

  7. Chemical compositions of black carbon particle cores and coatings via soot particle aerosol mass spectrometry with photoionization and electron ionization.

    PubMed

    Canagaratna, Manjula R; Massoli, Paola; Browne, Eleanor C; Franklin, Jonathan P; Wilson, Kevin R; Onasch, Timothy B; Kirchstetter, Thomas W; Fortner, Edward C; Kolb, Charles E; Jayne, John T; Kroll, Jesse H; Worsnop, Douglas R

    2015-05-14

    Black carbon is an important constituent of atmospheric aerosol particle matter (PM) with significant effects on the global radiation budget and on human health. The soot particle aerosol mass spectrometer (SP-AMS) has been developed and deployed for real-time ambient measurements of refractory carbon particles. In the SP-AMS, black carbon or metallic particles are vaporized through absorption of 1064 nm light from a CW Nd:YAG laser. This scheme allows for continuous "soft" vaporization of both core and coating materials. The main focus of this work is to characterize the extent to which this vaporization scheme provides enhanced chemical composition information about aerosol particles. This information is difficult to extract from standard SP-AMS mass spectra because they are complicated by extensive fragmentation from the harsh 70 eV EI ionization scheme that is typically used in these instruments. Thus, in this work synchotron-generated vacuum ultraviolet (VUV) light in the 8-14 eV range is used to measure VUV-SP-AMS spectra with minimal fragmentation. VUV-SP-AMS spectra of commercially available carbon black, fullerene black, and laboratory generated flame soots were obtained. Small carbon cluster cations (C(+)-C5(+)) were found to dominate the VUV-SP-AMS spectra of all the samples, indicating that the corresponding neutral clusters are key products of the SP vaporization process. Intercomparisons of carbon cluster ratios observed in VUV-SP-AMS and SP-AMS spectra are used to confirm spectral features that could be used to distinguish between different types of refractory carbon particles. VUV-SP-AMS spectra of oxidized organic species adsorbed on absorbing cores are also examined and found to display less thermally induced decomposition and fragmentation than spectra obtained with thermal vaporization at 200 °C (the minimum temperature needed to quantitatively vaporize ambient oxidized organic aerosol with a continuously heated surface). The particle cores

  8. Probing the adhesion of particles to responsive polymer coatings with hydrodynamic shear stresses

    NASA Astrophysics Data System (ADS)

    Toomey, Ryan; Efe, Gulnur

    2015-03-01

    Lower critical solution temperature (LCST) polymers in confined geometries have found success in applications that benefit from reversible modulation of surface properties, including drug delivery, separations, tissue cultures, and chromatography. In this talk, we present the adhesion of polystyrene microspheres to cross-linked poly(N-isopropylacrylamide), or poly(NIPAAm) coatings, as studied with a spinning disk method. This method applies a linear range of hydrodynamic shear forces to physically adsorbed microspheres along the radius of a coated disk. Quantification of detachment is accomplished by optical microscopy to evaluate the minimum shear stress to remove adherent particles. Experiments were performed to assess the relationship between the surface chemistry of the microsphere, the thickness and cross-link density of the poly(NIPAAm) coating, the adsorption (or incubation) time, and the temperature on the detachment profiles of the microspheres. Results show that both the shear modulus and slow dynamic processes in the poly(NIPAAm) films strongly influence the detachment shear stresses. Moreover, whether an adsorbed microsphere can be released (through a modulation in the swelling of the poly(NIPAAm) coating by temperature) depends on both the surface chemistry of the microsphere and the extent of the adsorption time. Finally, the results show that the structure of the poly(NIPAAm) coating can significantly affect performance, which may explain several of the conflicting findings that have been reported in the literature.

  9. [Implantation of collagen coated hydroxyapatite particles. A clinical-histological study in humans].

    PubMed

    Sanz, M; Bascones, A; Kessler, A; García Nuñez, J; Newman, M G; Robertson, M A; Carranza, F A

    1989-05-01

    In this study, histologic behaviour of collagen coated hydroxylapatite particles implanted in human periodontal osseous defects has been analyzed. This material was surgically implanted in four patients, and reentry and block biopsies were carried out 4 and 6 months later. The histologic results demonstrate that this material is well tolerated by surrounding tissues, not eliciting an inflammatory reaction. At four months, the hydroxylapatite particles appear encapsulated by a very cellular connective tissue and at 6 months are found in direct contact with osteoid and mature bone. This material acts as a filler material, being fully biocompatible and stimulating an osseoconductive reaction of the adjacent alveolar bone. PMID:2637052

  10. Organic grain coatings in primitive interplanetary dust particles: Implications for grain sticking in the Solar Nebula

    NASA Astrophysics Data System (ADS)

    Flynn, George J.; Wirick, Sue; Keller, Lindsay P.

    2013-10-01

    The chondritic porous interplanetary dust particles (CP IDPs), fragments of asteroids and comets collected by NASA high-altitude research aircraft from the Earth's stratosphere, are recognized as the least altered samples of the original dust of the Solar Nebula available for laboratory examination. We performed high-resolution, ~25 nm/pixel, x-ray imaging and spectroscopy on ultramicrotome sections of CP IDPs, which are aggregates of >104 grains, and identified and characterized ~100 nm thick coatings of organic matter on the surfaces of the individual grains. We estimated the minimum tensile strength of this organic glue to be ~150 to 325 N/m2, comparable to the strength of the weakest cometary meteors, based on the observation that the individual grains of ~5 μm diameter aggregate CP IDPs are not ejected from the particle by electrostatic repulsion due to charging of these IDPs to 10 to 15 volts at 1 A.U. in space. Since organic coatings can increase the sticking coefficient over that of bare mineral grains, these organic grain coatings are likely to have been a significant aid in grain sticking in the Solar Nebula, allowing the first dust particles to aggregate over a much wider range of collision speeds than for bare mineral grains.

  11. Development of Thermal Spraying and Coating Techniques by Using Thixotropic Slurries Including Metals and Ceramics Particles

    NASA Astrophysics Data System (ADS)

    Kirihara, S.; Itakura, Y.; Tasaki, S.

    2013-03-01

    Thermal nanoparticles coating and microlines patterning were newly developed as novel technologies to fabricate fine ceramics layers and geometrical intermetallics patterns for mechanical properties modulations of practical alloys substrates. Nanometer sized alumina particles were dispersed into acrylic liquid resins, and the obtained slurries were sputtered by using compressed air jet. The slurry mists could blow into the arc plasma with argon gas spraying. On stainless steels substrates, the fine surface layers with high wear resistance were formed. In cross sectional microstructures of the coated layers, micromater sized cracks or pores were not observed. Subsequently, pure aluminum particles were dispersed into photo solidified acrylic resins, and the slurry was spread on the stainless steel substrates by using a mechanical knife blade. On the substrates, microline patterns with self similar fractal structures were drawn and fixed by using scanning of an ultra violet laser beam. The patterned pure metal particles were heated by the argon arc plasma spray assisting, and the intermetallics or alloys phases with high hardness were created through reaction diffusions. Microstructures in the coated layers and the patterned lines were observed by using a scanning electron microscopy.

  12. Polyethyleneimine coating of magnetic particles increased the stability of an immobilized diglycosidase.

    PubMed

    Minig, Marisol; Mazzaferro, Laura S; Capecce, Agostina; Breccia, Javier D

    2015-01-01

    The diglycosidase, α-rhamnosyl-β-glucosidase, from Acremonium sp. DSM24697 was immobilized by adsorption and cross-linking onto polyaniline-iron (PI) particles. The immobilization yield and the immobilization efficiency were relatively high, 31.2% and 8.9%, respectively. However, the heterogeneous preparation showed lower stability in comparison with the soluble form of the enzyme in operational conditions at 60 °C. One parameter involved in the reduced stability of the heterogeneous preparation was the protein metal-catalyzed oxidation achieved by iron traces supplied from the support. To overcome the harmful effect, iron particles were coated with polyethyleneimine (PEI; 0.84 mg/g) previously for the immobilization of the catalyst. The increased stability of the catalyst was correlated with the amount of iron released from the support. Under operational conditions, the uncoated particles lost between 76% and 52% activity after two cycles of reuse, whereas the PEI-coated preparation reduced 45-28% activity after five cycles of reuse in the range of pH 5.0-10, respectively. Hence, polymer coating of magnetic materials used as enzyme supports might be an interesting approach to improve the performance of biotransformation processes. PMID:24698389

  13. The structural-phase state of iron-carbon coatings formed by the ultradispersed particles

    SciTech Connect

    Manakova, Irina A. Ozernoy, Alexey N. Tuleushev, Yuriy Zh. Vereshchak, Mikhail F. Volodin, Valeriy N. Zhakanbayev, Yeldar A.

    2014-10-27

    The methods of nuclear gamma-resonance spectroscopy, elemental microanalysis, and X-ray diffraction were used to study nanoscale coatings. The samples were prepared by magnetron sputtering of carbon and iron particles. They alternately were deposited on monocrystalline silicon or polycrystalline corundum substrate moving relative to the plasma flows in the form of sublayers with a thickness of less than 0.6 nm up to the total thickness of 150-500 nm. Solid solutions with the carbon concentrations of up to 7.5, 12.0, 17.6, and 23.9 at% were produced by co-precipitation of ultradispersed particles of iron and carbon. Using method of conversion electron Mössbauer spectroscopy, we detected the anisotropy of orientation of magnetic moments of iron atoms due to texturing of the formed coatings. The deviation of the crystallite orientation from the average value depends on the degree of carbonization. At 550°C, the pearlite eutectic α‐Fe(C)+Fe{sub 3}C is formed from the amorphous structure without formation of intermediate carbides. The relative content of cementite correlates with the amount of carbon in the coating. The formation of the solid solutions-alloys directly during the deposition process confirms the theory of thermal-fluctuation melting of small particles.

  14. The structural-phase state of iron-carbon coatings formed by the ultradispersed particles

    NASA Astrophysics Data System (ADS)

    Manakova, Irina A.; Ozernoy, Alexey N.; Tuleushev, Yuriy Zh.; Vereshchak, Mikhail F.; Volodin, Valeriy N.; Zhakanbayev, Yeldar A.

    2014-10-01

    The methods of nuclear gamma-resonance spectroscopy, elemental microanalysis, and X-ray diffraction were used to study nanoscale coatings. The samples were prepared by magnetron sputtering of carbon and iron particles. They alternately were deposited on monocrystalline silicon or polycrystalline corundum substrate moving relative to the plasma flows in the form of sublayers with a thickness of less than 0.6 nm up to the total thickness of 150-500 nm. Solid solutions with the carbon concentrations of up to 7.5, 12.0, 17.6, and 23.9 at% were produced by co-precipitation of ultradispersed particles of iron and carbon. Using method of conversion electron Mössbauer spectroscopy, we detected the anisotropy of orientation of magnetic moments of iron atoms due to texturing of the formed coatings. The deviation of the crystallite orientation from the average value depends on the degree of carbonization. At 550°C, the pearlite eutectic α- Fe ( C )+ Fe3C is formed from the amorphous structure without formation of intermediate carbides. The relative content of cementite correlates with the amount of carbon in the coating. The formation of the solid solutions-alloys directly during the deposition process confirms the theory of thermal-fluctuation melting of small particles.

  15. Effects of Compression and Filler Particle Coating on the Electrical Conductivity of Thermoplastic Elastomer Composites

    NASA Astrophysics Data System (ADS)

    Albers, Willem M.; Karttunen, Mikko; Wikström, Lisa; Vilkman, Taisto

    2013-10-01

    Elastomeric polymers can be filled with metallic micro- or nanoparticles to obtain electrical conductivity, in which the conductivity is largely determined by the intrinsic conductivity of and contact resistance between the particles. Electrons will flow through the material effectively when the percolation threshold for near-neighbor contacts is exceeded and sufficiently close contacts between the filler particles are realized for electron tunneling to occur. Silver-coated glass microparticles of two types (fibers and spheres) were used as fillers in a thermoplastic elastomer composite based on styrene-ethylene-butylene-styrene copolymer, and the direct-current (DC) resistance and radiofrequency impedance were significantly reduced by coating the filler particles with octadecylmercaptan. Not only was the resistance reduced but also the atypical positive piezoresistivity effect observed in these elastomers was strongly reduced, such that resistivity values below 0.01 Ω cm were obtained for compression ratios up to 20%. In the DC measurements, an additional decrease of resistivity was obtained by inclusion of π-extended aromatic compounds, such as diphenylhexatriene. Some qualitative theories are presented to illuminate the possible mechanisms of action of these surface coatings on the piezoresistivity.

  16. Development of metal-coated ceramic anodes for molten carbonate fuel cells. Final report

    SciTech Connect

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  17. Development of metal-coated ceramic anodes for molten carbonate fuel cells

    SciTech Connect

    Khandkar, A.C.; Elangovan, S.; Marianowski, L.G.

    1990-03-01

    This report documents the developmental efforts on metal coating of various ceramic substrates (LiAlO{sub 2}, SrTiO{sub 3}, and LiFeO{sub 2}) and the critical issues associated with fabricating anodes using metal-coated LiAlO{sub 2} substrates. Electroless Ni and Cu coating technology was developed to achieve complete metal coverage on LiAlO{sub 2} powder substrates. Metal coated SrTiO{sub 3} powders were fabricated into anodes by a process identical to that reported in the GE literature. Microstructural examination revealed that the grains of the ceramic had fused together, with the metal having dewetted from the surface of the ceramic. Alternate substrates that might allow for better wetting of the metal on the ceramic such as LiFeO{sub 2} and Li{sub 2}MnO{sub 3} were identified. Cu/Ni-coated (50:50 mol ratio, 50 w/o metal loading) LiFeO{sub 2} anodes were optimized to meet the MCFC anode specifications. Metal-coated gamma-LiAlO{sub 2} substrates were also developed. By using suitable chemical surface modification methods, the gamma-UAlO{sub 2} substrate surface may be modified to allow a stable metal coated anode to be fabricated. Creep testing of the metal coated ceramic anodes were conducted at IGT. It was determined that the predominant creep mechanism is due to particle rearrangement. The anode porosity, and mean pore size had significant effect on the creep of the anode. Lower porosity and pore size consistent with performance criteria are desired to reduce creep. Lower metal loading with uniformity of coverage will result in lower creep behavior of the anode. Of the two substrates evaluated, LiFeO{sub 2} in general exhibited lower creep which was attributed to superior metal adhesion.

  18. Microstructural Development and Deposition Behavior of Titanium Powder Particles in Warm Spraying Process: From Single Splat to Coating

    NASA Astrophysics Data System (ADS)

    Kim, Keehyun; Kuroda, Seiji; Watanabe, Makoto

    2010-12-01

    Warm spraying has been developed by NIMS, in which powder particles are accelerated and simultaneously heated, and deposited onto a suitable substrate in thermally softened solid state. In this study, commercially available titanium powder was sprayed onto steel substrate by the spraying process. Microstructural developments and deposition behaviors from a deposited single particle to a thick coating layer were observed by high resolution electron microscopes. A single titanium particle sprayed onto the substrate was severely deformed and grain-refined mainly along the interfacial boundary of particle/substrate by the impact of the sprayed particle. A successive impact by another particle further deformed the previously deposited particle and induced additional grain refinement of the remaining part. In a thick coating layer, the severe deformation and grain refinement were also observed. The results have demonstrated the complex deposition behavior of sprayed particles in the warm spraying using thermally softened metallic powder particles.

  19. Improved microbial fuel cell performance by encapsulating microbial cells with a nickel-coated sponge.

    PubMed

    Liu, Xueying; Du, Xiaoyu; Wang, Xia; Li, Naiqiang; Xu, Ping; Ding, Yi

    2013-03-15

    Development of novel anodic materials that could facilitate microbial biofilm formation, substrate transfer, and electron transfer is vital to enhance the performance of microbial fuel cells (MFCs). In this work, nickel-coated sponge, as a novel and inexpensive material with an open three-dimensional macro-porous structure, was employed as an anode to encapsulate microbial cells. Compared with planar carbon paper, the nickel-coated sponge did not only offer a high surface area to facilitate microbial cells attachment and colonization but also supported sufficient substrate transfer and electron transfer due to multiplexed and highly conductive pathways. As expected, the resulting nickel-coated sponge biofilm demonstrated excellent electrochemical activity and power output stability during electricity generation processes. A higher maximum power density of 996 mW m(-2) and a longer, more stable electricity generation period were achieved with the nickel-coated sponge biofilm than previously reported results. Notably, chemical oxygen demand (COD) removal reached 90.3% in the anode chamber, suggesting that the nickel-coated sponge is a highly promising anodic material and an efficient immobilization method for the fabrication of MFCs. PMID:22939511

  20. Anticorrosion properties of tin oxide coatings for carbonaceous bipolar plates of proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Kinumoto, Taro; Nagano, Keita; Yamamoto, Yuji; Tsumura, Tomoki; Toyoda, Masahiro

    2014-03-01

    An anticorrosive surface treatment of a carbonaceous bipolar plate used in proton exchange membrane fuel cells (PEMFCs) was demonstrated by addition of a tin oxide surface coating by liquid phase deposition (LPD), and its effectiveness toward corrosion prevention was determined. The tin oxide coating was deposited by immersion in tin fluoride and boric acid solutions, without any observable decrease in the bipolar plate electrical conductivity. Anticorrosion properties of a flat carbonaceous bipolar plate were investigated in an aqueous HClO4 electrolyte solution (10 μmol dm-3) at 80 °C. CO2 release due to corrosion was significant for the bare specimen above 1.3 V, whereas no CO2 release was noted for the tin-oxide-coated specimen, even approaching 1.5 V. Moreover, minimal changes in contact angle against a water droplet before and after treatment indicated suppressed corrosion of the surface-coated specimen. Anticorrosion properties were also confirmed for a model bipolar plate having four gas flow channels. The tin oxide layer remained on the channel surfaces (inner walls, corners and intersections) after durability tests. Based on these results, tin-oxide-based surface coatings fabricated by LPD show promise as an anticorrosion technique for carbonaceous bipolar plates for PEMFCs.

  1. Multilayer (TiN, TiAlN) ceramic coatings for nuclear fuel cladding

    NASA Astrophysics Data System (ADS)

    Alat, Ece; Motta, Arthur T.; Comstock, Robert J.; Partezana, Jonna M.; Wolfe, Douglas E.

    2016-09-01

    In an attempt to develop an accident-tolerant fuel (ATF) that can delay the deleterious consequences of loss-of-coolant-accidents (LOCA), multilayer coatings were deposited onto ZIRLO® coupon substrates by cathodic arc physical vapor deposition (CA-PVD). Coatings were composed of alternating TiN (top) and Ti1-xAlxN (2-layer, 4-layer, 8-layer and 16-layer) layers. The minimum TiN top coating thickness and coating architecture were optimized for good corrosion and oxidation resistance. Corrosion tests were performed in static pure water at 360 °C and 18.7 MPa for up to 90 days. The optimized coatings showed no spallation/delamination and had a maximum of 6 mg/dm2 weight gain, which is 6 times smaller than that of a control sample of uncoated ZIRLO® which showed a weight gain of 40.2 mg/dm2. The optimized architecture features a ∼1 μm TiN top layer to prevent boehmite phase formation during corrosion and a TiN/TiAlN 8-layer architecture which provides the best corrosion performance.

  2. Life prediction of coated and uncoated metallic interconnect for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Liu, W. N.; Sun, X.; Stephens, E.; Khaleel, M. A.

    In this paper, we present an integrated experimental and modeling methodology in predicting the life of coated and uncoated metallic interconnect (IC) for solid oxide fuel cell (SOFC) applications. The ultimate goal is to provide cell designer and manufacture with a predictive methodology such that the life of the IC system can be managed and optimized through different coating thickness to meet the overall cell designed life. Crofer 22 APU is used as the example IC material system. The life of coated and uncoated Crofer 22 APU under isothermal cooling was predicted by comparing the predicted interfacial strength and the interfacial stresses induced by the cooling process from the operating temperature to room temperature, together with the measured oxide scale growth kinetics. It was found that the interfacial strength between the oxide scale and the Crofer 22 APU substrate decreases with the growth of the oxide scale, and that the interfacial strength for the oxide scale/spinel coating interface is much higher than that of the oxide scale/Crofer 22 APU substrate interface. As expected, the predicted life of the coated Crofer 22 APU is significantly longer than that of the uncoated Crofer 22 APU.

  3. The impact of organic coatings on light scattering by sodium chloride particles

    NASA Astrophysics Data System (ADS)

    Li, Yan; Ezell, Michael J.; Finlayson-Pitts, Barbara J.

    2011-08-01

    Light scattering by airborne particles plays a major role in visibility degradation and climate change. The composition and structure of particles in air can be complex, so that predictions of light scattering a priori have significant uncertainties. We report here studies of light scattering by NaCl, a model for airborne salt particles from the ocean and alkaline lakes, with and without an organic coating formed from the low volatility products of the reaction of α-pinene with ozone at room temperature at 1 atm in air. Light scattering at 450, 550 and 700 nm was measured using an integrating nephelometer on particles whose size distribution was independently determined using a scanning mobility particle sizer (SMPS). For comparison, polystyrene latex spheres (PSL) of a known size and dioctylphthalate (DOP) particles generated with a narrow size distribution were also studied. The measured values were compared to those calculated using Mie theory. Although excellent agreement between experiment and theory was found for the PSL and DOP particles, there were large discrepancies for a polydisperse NaCl sample. These were traced to errors in the size distribution measurements. Despite the use of 85Kr neutralizers, the Boltzmann charge equilibrium distribution assumption used to derive particle size distributions from SMPS data was shown not to be valid, leading to an overestimate of the concentration of larger particles and their contribution to light scattering. Correcting for this, the combination of experiments and theory show that as salt takes up low volatility organics in the atmosphere and the geometric mean diameter increases, the effect on light scattering may be reasonably approximated from the change in size distribution under conditions where the organic coating is small relative to the core size. However, for a given particle diameter, light scattering decreases as the relative contribution of the organic component increases. Thus, light scattering by

  4. New generation nuclear fuel structures: dense particles in selectively soluble matrix

    SciTech Connect

    Sickafus, Kurt E; Devlin, David J; Jarvinen, Gordon D; Patterson, Brian M; Pattillo, Steve G; Valdez, James; Phillips, Jonathan

    2009-01-01

    We have developed a technology for dispersing sub-millimeter sized fuel particles within a bulk matrix that can be selectively dissolved. This may enable the generation of advanced nuclear fuels with easy separation of actinides and fission products. The large kinetic energy of the fission products results in most of them escaping from the sub-millimeter sized fuel particles and depositing in the matrix during burning of the fuel in the reactor. After the fuel is used and allowed to cool for a period of time, the matrix can be dissolved and the fission products removed for disposal while the fuel particles are collected by filtration for recycle. The success of such an approach would meet a major goal of the GNEP program to provide advanced recycle technology for nuclear energy production. The benefits of such an approach include (1) greatly reduced cost of the actinide/fission product separation process, (2) ease of recycle of the fuel particles, and (3) a radiation barrier to prevent theft or diversion of the recycled fuel particles during the time they are re-fabricated into new fuel. In this study we describe a method to make surrogate nuclear fuels of micrometer scale W (shell)/Mo (core) or HfO2 particles embedded in an MgO matrix that allows easy separation of the fission products and their embedded particles. In brief, the method consists of physically mixing W-Mo or hafnia particles with an MgO precursor. Heating the mixture, in air or argon, without agitation, to a temperature is required for complete decomposition of the precursor. The resulting material was examined using chemical analysis, scanning electron microscopy, X-ray diffraction and micro X-ray computed tomography and found to consist of evenly dispersed particles in an MgO + matrix. We believe this methodology can be extended to actinides and other matrix materials.

  5. Titanium dioxide reinforced hydroxyapatite coatings deposited by high velocity oxy-fuel (HVOF) spray.

    PubMed

    Li, H; Khor, K A; Cheang, P

    2002-01-01

    Hydroxyapatite (HA) coatings with titania addition were produced by the high velocity oxy-fuel (HVOF) spray process. Mechanical properties of the as-sprayed coatings in terms of adhesive strength, shear strength and fracture toughness were investigated to reveal the effect of the titania reinforcement on HA. Qualitative phase analysis with X-ray diffraction (XRD) showed that mutual chemical reaction between TiO2 and HA, that formed CaTiO3 occurred during coating formation. Differential scanning calorimetry (DSC) analysis of the starting powders showed that the mutual chemical reaction temperature was approximately 1410 degrees C and the existence of TiO2 can effectively inhibit the decomposition of HA at elevated temperatures. The positive influence of TiO2 addition on the shear strength was revealed. The incorporation of 10 vol% TiO2 significantly improved the Young's modulus of HA coatings from 24.82 (+/- 2.44) GPa to 43.23 (+/- 3.20) GPa. It decreased to 38.51 (+/- 3.65) GPa as the amount of TiO2 increased to 20 vol%. However, the addition of TiO2 has a negative bias on the adhesive strength of HA coatings especially when the content of TiO2 reached 20 vol%. This is attributed to the weak chemical bonding and brittle phases existing at the splats' interface that resulted from mutual chemical reactions. The fracture toughness exhibited values of 0.48 (+/- 0.08) MPa m0.5, 0.60 (+/- 0.07) MPa m0.5 and 0.67 (+/- 0.06) MPa m0.5 for the HA coating, 10 vol% TiO2 blended HA coating and 20 vol% TiO2 blended HA coating respectively. The addition of TiO2 in HA coating with the amount of less than 20 vol% is suggested for satisfactory toughening effect in HVOF HA coating. PMID:11762858

  6. Fabrication of electrically conductive nickel-silver bimetallic particles via polydopamine coating.

    PubMed

    Kim, Sung Yeop; Kim, Jieun; Choe, Jaehoon; Byun, Young Chang; Seo, Jung Hyun; Kim, Do Hyun

    2013-11-01

    Inspired by adhesive proteins excreted by marine mussels, dopamine can act as a versatile surface modification agent for various organic and inorganic materials. By using adhesive polydopamine (PDA) as an intermediate layer, a simple and novel method for fabricating nickel-PDA-silver (Ni-PDA-Ag) bimetallic composite particles was developed. Ni-PDA-Ag bimetallic particles were fabricated by dispersing Ni particles in an aqueous dopamine solution followed by electroless Ag plating on the prepared Ni-PDA particles. A PDA layer with nano-meter thickness was deposited spontaneously on the surface of the Ni particles by oxidative self-polymerization of dopamine under alkaline conditions. Electroless Ag plating on the prepared Ni-PDA particles was carried out in the presence of a glucose solution as a reducing agent. Ni-PDA particles and Ni-PDA-Ag composite particles with a PDA intermediate layer were characterized by X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared (FT-IR) spectroscopy, field-emission scanning electron microscopy (FE-SEM), field-emission transmission electron microscopy (FE-TEM), and X-ray diffraction (XRD). In addition, the electrical conductivity of as-prepared composite particles was evaluated by a 4-point probe. The PDA layer deposited on the surface of Ni was confirmed by XPS spectra, FT-IR spectroscopy, and FE-TEM. FE-SEM images demonstrated that Ag nanoparticles were successfully plated on the PDA layer-coated Ni particles after the electroless Ag plating process. XRD patterns also confirmed the presence of Ag in a metallic state. In addition, the sheet resistance of as-prepared composite particles showed a tendency to decrease with increasing AgNO3 concentration. PMID:24245300

  7. Characterization of Ceramic Plasma-Sprayed Coatings, and Interaction Studies Between U-Zr Fuel and Ceramic Coated Interface at an Elevated Temperature

    SciTech Connect

    Ki Hwan Kim; Chong Tak Lee; R. S. Fielding; J. R. Kennedy

    2011-08-01

    Candidate coating materials for re-usable metallic nuclear fuel crucibles, HfN, TiC, ZrC, and Y2O3, were plasma-sprayed onto niobium substrates. The coating microstructure and the thermal cycling behavior were characterized, and U-Zr melt interaction studies carried out. The Y2O3 coating layer had a uniform thickness and was well consolidated with a few small pores scattered throughout. While the HfN coating was not well consolidated with a considerable amount of porosity, but showed somewhat uniform thickness. Thermal cycling tests on the HfN, TiC, ZrC, and Y2O3 coatings showed good cycling characteristics with no interconnected cracks forming even after 20 cycles. Interaction studies done on the coated samples by dipping into a U-20wt.%Zr melt indicated that HfN and Y2O3 did not form significant reaction layers between the melt and the coating while the TiC and the ZrC coatings were significantly degraded. Y2O3 exhibited the most promising performance among HfN, TiC, ZrC, and Y2O3 coatings.

  8. The Effect of Particle Size on the Oxidation Resistance of a Nanoceria-Coated 304 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Lopez, Hugo F.; Zhang, Haiying

    2014-04-01

    In this work, the oxidation resistance of 304 stainless steel (SS) in the uncoated and nanoceria-coated conditions was investigated at 1073 K and 1273 K (800 °C and 1000 °C) under dry air conditions. It was found that nanoceria coatings with average particle sizes of 10 nm were effective enough to fully protect the 304 SS from oxidation. In particular, when the average nanoceria particle size in the coating was less than 5 nm, the coatings were highly efficient in hindering the oxidation susceptibility of the 304 SS. Improvements in the oxidation resistance of up to two orders of magnitude were experimentally found in this work. Finite elements were used in solving Fick's Second Law using the Crank-Nicholson method in order to elucidate the active oxidation mechanisms in the bare and nanoceria-coated 304 SS. Oxygen penetration profiles across the scale were predicted suggesting that in the absence of a nanoceria coating, the oxygen concentration at a given scale depth is three times as high as in the nanoceria-coated samples. Moreover, kinetic simulations for scale growth through an exponential term containing a factor λ were satisfactory in predicting the experimental outcome on mass gain vs time. Ostwald-Ripening mechanisms were considered to be active during the dissolution of nanoceria particles. It was found that when average particle sizes fall below 5 nm in size, they tend to dissolve immediately, but the dissolution times become exceedingly long when the particle sizes increase above 10 nm.

  9. The Self-Assembled Nanophase Particle (SNAP) Process: A Nanoscience Approach to Coatings

    SciTech Connect

    Donley, Michael S.; Mantz, Robert A.; Khramov, A. N.; Balbyshev, Vsevolod; Kasten, Linda S.; Gaspar, Dan J.

    2003-09-15

    In the corrosion protection of aluminum-skinned aircraft, surface pretreatment and cleaning are critical steps in protecting aerospace alloys from corrosion. Our recent discovery of a revolutionary new method of forming functionalized silica nanoparticles in situ in an aqueous-based sol-gel process, and then crosslinking the nanoparticles to form a thin film, is an excellent example of a nanoscience approach to coatings. This coating method is called the self-assembled nanophase particle (SNAP) process. The SNAP coating process consists of three stages: (1) sol-gel processing; (2) SNAP solution mixing; (3) SNAP coating application and cure. Here, we report on key parameters in the ''sol-gel processing'' and the ''coating application and cure'' stages in the GPTMS/TMOS system. The SNAP process is discussed from the formation of the nanosized macromolecules to the coating application and curing process. The ''sol-gel processing'' stage involves hydrolysis and condensation reactions and is controlled by the solution pH and water content. Here, the molar ratio of water to hydrolysable silane is a key factor. SNAP solutions have been investigated by NMR, IR, light scattering, and GPC to identify molecular condensation structures formed as a function of aging time in the solution. In moderate pH and highwater content solutions, hydrolysis occurs rapidly and condensation kinetic conditions are optimized to generate nanophase siloxane macromolecules. In the ''SNAP solution mixing'' stage, crosslinking agents and additives are added to the solution, which is then applied to a substrate by dip-coating to form the SNAP coating. The chemical structure and morphology of the films have been characterized using X-ray diffraction (XRD), time-of-flight secondary ion mass spectrometry (TOF-SIMS) and atomic force microscopy (AFM). SNAP films are amorphous but exhibit nanostructured assembly of siloxane oligomers at a separation of about 1.8 nm as well as molecular level ordering of O

  10. Analytical and mechanical testing of high velocity oxy-fuel thermal sprayed and plasma sprayed calcium phosphate coatings.

    PubMed

    Haman, J D; Chittur, K K; Crawmer, D E; Lucas, L C

    1999-01-01

    Plasma spraying (PS) is the most frequently used coating technique for implants; however, in other industries a cheaper, more efficient process, high-velocity oxy-fuel thermal spraying (HVOF), is in use. This process provides higher purity, denser, more adherent coatings than plasma spraying. The primary objective of this work was to determine if the use of HVOF could improve the mechanical properties of calcium phosphate coatings. Previous studies have shown that HVOF calcium phosphate coatings are more crystalline than plasma sprayed coatings. In addition, because the coatings are exposed to more complex loading profiles in vivo than standard ASTM tensile tests provide, a secondary objective of this study was to determine the applicability of four-point bend testing for these coatings. Coatings produced by HVOF and PS were analyzed by profilometry, diffuse reflectance Fourier transform infrared spectroscopy, X-ray diffraction, four-point bend, and ASTM C633 tensile testing. HVOF coatings were found to have lower amorphous calcium phosphate content, higher roughness values, and lower ASTM C633 bond strengths than PS coatings; however, both coatings had similar crystal unit cell sizes, phases present (including hydroxyapatite, beta-tricalcium phosphate, and tetracalcium phosphate), and four-point bend bond strengths. Thus, the chemical, structural, and mechanical results of this study, in general, indicate that the use of HVOF to produce calcium phosphate coatings is equivalent to those produced by plasma spraying. PMID:10556851

  11. Ultrasonic cavitation erosion of high-velocity oxygen-fuel (HVOF) sprayed near-nanostructured WC-10Co-4Cr coating in NaCl solution.

    PubMed

    Hong, Sheng; Wu, Yuping; Zhang, Jianfeng; Zheng, Yugui; Qin, Yujiao; Lin, Jinran

    2015-09-01

    The high-velocity oxygen-fuel (HVOF) spraying process was used to prepare near-nanostructured WC-10Co-4Cr coating. The cavitation erosion behavior and mechanism of the coating in 3.5 wt.% NaCl solution were analyzed in detail. The results showed that the amorphous phase and WC grain were present in the coating. The cavitation erosion resistance of the coating was about 1.27 times that of the stainless steel 1Cr18Ni9Ti under the same testing conditions. The effects of erosion time on the microstructural evolution were discussed. It was revealed that cracks initiated at the edge of pre-existing pores and propagated along the carbide-binder interface, leading to the pull-out of carbide particle and the formation of pits and craters on the surface. The main failure mechanism of the coating was erosion of the binder phases, brittle detachment of hard phases and formation of pitting corrosion products. PMID:25617967

  12. Scalable superhydrophobic coatings based on fluorinated diatomaceous earth: Abrasion resistance versus particle geometry

    NASA Astrophysics Data System (ADS)

    Polizos, Georgios; Winter, Kyle; Lance, Michael J.; Meyer, Harry M.; Armstrong, Beth L.; Schaeffer, Daniel A.; Simpson, John T.; Hunter, Scott R.; Datskos, Panos G.

    2014-02-01

    Bio-inspired superhydrophobic surfaces were fabricated based on fossilized silica fresh water diatomaceous earth (DE) particles. These nanostructured silicified diatom frustules of cylindrical and circular structures were fluorinated to impart them with superhydrophobic properties. Substrates coated with superhydrophobic DE structures of varying size and shape were found to have water contact angles of approximately 170° and sliding angles of approximately 3°. The substrates were subjected to significant abrasion forces using a standard surface abrader. The ability to retain their superhydrophobic properties was observed to depend on the geometry and average size of the DE particles. The wettability of the abraded coatings was determined by their surface topology, and a transition from a non-wetted state to a partially wetted state was observed to occur and was dependent on the surface roughness. The proposed coatings are scalable, cost-effective, and can be applied on a variety of surfaces on critical infrastructures requiring protection from water saturation, ice formation and water based corrosion.

  13. TRISO-Coated Fuel Processing to Support High Temperature Gas-Cooled Reactors

    SciTech Connect

    Del Cul, G.D.

    2002-10-01

    The initial objective of the work described herein was to identify potential methods and technologies needed to disassemble and dissolve graphite-encapsulated, ceramic-coated gas-cooled-reactor spent fuels so that the oxide fuel components can be separated by means of chemical processing. The purpose of this processing is to recover (1) unburned fuel for recycle, (2) long-lived actinides and fission products for transmutation, and (3) other fission products for disposal in acceptable waste forms. Follow-on objectives were to identify and select the most promising candidate flow sheets for experimental evaluation and demonstration and to address the needs to reduce technical risks of the selected technologies. High-temperature gas-cooled reactors (HTGRs) may be deployed in the next -20 years to (1) enable the use of highly efficient gas turbines for producing electricity and (2) provide high-temperature process heat for use in chemical processes, such as the production of hydrogen for use as clean-burning transportation fuel. Also, HTGR fuels are capable of significantly higher burn-up than light-water-reactor (LWR) fuels or fast-reactor (FR) fuels; thus, the HTGR fuels can be used efficiently for transmutation of fissile materials and long-lived actinides and fission products, thereby reducing the inventory of such hazardous and proliferation-prone materials. The ''deep-burn'' concept, described in this report, is an example of this capability. Processing of spent graphite-encapsulated, ceramic-coated fuels presents challenges different from those of processing spent LWR fuels. LWR fuels are processed commercially in Europe and Japan; however, similar infrastructure is not available for processing of the HTGR fuels. Laboratory studies on the processing of HTGR fuels were performed in the United States in the 1960s and 1970s, but no engineering-scale processes were demonstrated. Currently, new regulations concerning emissions will impact the technologies used in

  14. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  15. Reversible buckling and diffusion properties of silica-coated hydrogel particles.

    PubMed

    Haufová, Petra; Knejzlík, Zdeněk; Hanuš, Jaroslav; Zadražil, Aleš; Štěpánek, František

    2011-05-01

    The structure and diffusion properties of composite particles consisting of a calcium alginate hydrogel core and a thin SiO(2) surface layer have been investigated. The composite particles were formed by depositing a silica layer onto calcium alginate cores using a sol-gel process starting from alkoxysilane precursors. The composite particles were found to have a remarkable ability to reversibly rehydrate and return to their original size and shape after partial drying. The organo-silica skin was able to sustain large local deformations (such as complete folding) without the formation of cracks or defects. Such mechanical properties are uncharacteristic of pure silica and they can be attributed to the specific microstructure of the alginate-silica composite. The structure and composition of the alginate-silica particles were characterised by SEM, X-ray micro-tomography, Laser Scanning Confocal Microscopy and Thermo-gravimetry. In order to quantify the effect of the organo-silica layer on the diffusional transport into and out of the alginate particles, the uptake and release rates of several test molecules with increasing molecular weight were measured for both un-coated and silica-coated particles. While the diffusion rate of small and medium-size molecules (water, vitamin B12) was essentially unaffected by the presence of the silica layer, the diffusion rate of a larger biomolecule (lysozyme) was found to be slowed down by the presence of the surface layer. The flexibility of the organo-silica layer combined with the ability of even large biomolecules to diffuse through it indicate that the silica layer is macroporous, formed by individual SiO(2) nanoparticles dispersed and immobilised in the surface layer of the alginate hydrogel. PMID:21349534

  16. Method of Forming a Composite Coating with Particle Materials that are Readily Dispersed in a Sprayable Polyimide Solution

    NASA Technical Reports Server (NTRS)

    Tran, Sang Q. (Inventor)

    1998-01-01

    A method for creating a composite form of coating from a sprayable solution of soluble polyimides and particle materials that are uniformly dispersed within the solution is described. The coating is formed by adding a soluble polyimide to a solvent, then stirring particle materials into the solution. The composite solution is sprayed onto a substrate and heated in an oven for a period of time in order to partially remove the solvent. The process may be repeated until the desired thickness or characteristic of the coating is obtained. The polyimide is then heated to at least 495 F, so that it is no longer soluble.

  17. Numerical and experimental study of electron-beam coatings with modifying particles FeB and FeTi

    NASA Astrophysics Data System (ADS)

    Kryukova, Olga; Kolesnikova, Kseniya; Gal'chenko, Nina

    2016-07-01

    An experimental study of wear-resistant composite coatings based on titanium borides synthesized in the process of electron-beam welding of components thermo-reacting powders are composed of boron-containing mixture. A model of the process of electron beam coating with modifying particles of boron and titanium based on physical-chemical transformations is supposed. The dissolution process is described on the basis of formal kinetic approach. The result of numerical solution is the phase and chemical composition of the coating under nonequilibrium conditions, which is one of the important characteristics of the coating forming during electron beam processing. Qualitative agreement numerical calculations with experimental data was shown.

  18. Microstructure and Wear Resistance of Plasma-Sprayed Molybdenum Coating Reinforced by MoSi2 Particles

    NASA Astrophysics Data System (ADS)

    Yan, Jianhui; He, Zheyu; Wang, Yi; Qiu, Jingwen; Wang, Yueming

    2016-08-01

    Mo coatings with or without incorporated MoSi2 were fabricated by atmospheric plasma spraying, and their microstructure, microhardness, bond strength, and wear resistance were compared. Two kinds of spray powder, i.e., pure Mo and a blend of Mo and MoSi2, were sprayed onto low-carbon steel. Microstructural analysis of the MoSi2-Mo coating showed MoSi2 homogeneously distributed in a Mo matrix. Addition of MoSi2 particles increased the microhardness of the as-sprayed Mo coating. The adhesion strength of the Mo coating was better than that of the MoSi2-Mo coating. Wear test results showed that the wear rate and friction coefficient of the two coatings increased with increasing load, and the friction coefficient of the MoSi2-Mo coating was lower than that of the Mo coating. The MoSi2-Mo composite coating exhibited better wear resistance than the Mo coating. The wear failure mechanisms of the two coatings were local plastic deformation, delamination, oxidation, and adhesion wear.

  19. Microstructure and Sliding Wear Resistance of Laser Cladded WC/Ni Composite Coatings with Different Contents of WC Particle

    NASA Astrophysics Data System (ADS)

    Xu, J. S.; Zhang, X. C.; Xuan, F. Z.; Wang, Z. D.; Tu, S. T.

    2012-09-01

    The aim of this article was to address the effect of WC content on the microstructure, microhardness, and sliding wear resistance of laser cladded WC/Ni composite coatings. The content of WC particle in the feed powder varied in the range of 0-80 wt.%. Experimental results showed that the laser cladded coatings exhibited homogeneous microstructure without pores or cracks. By comparing with the 45# steel substrate, the microhardness of WC/Ni composite coatings was relatively high. The microhardness of coating increased with increasing the content of WC particles. The wear resistance of WC/Ni composite coatings was strongly dependent on the content of WC particle and their microstructure. When the WC content was lower than 40 wt.% in the feed powder, the wear rate of the coatings decreased with increasing WC content. The two-body abrasive wear was identified as the main wear mechanisms. For the coatings with WC content higher than 40 wt.% in the feed powder, their wear rate increased with increasing WC content. The three-body abrasive wear and fatigue wear were the main failures. The coating with 40 wt.% WC in the feed powder exhibited the best wear resistance.

  20. Nuclear Energy Research Initiative Annual Report-Innovative Approaches to Automating QA/QC of Fuel Particle Production Using On-Line Nondestructive Methods for Higher Reliability.

    SciTech Connect

    Hockey, Ronald L.; Bond, Leonard J.; Ahmed, Salahuddin; Sandness, Gerald A.; Gray, Joseph N.; Batishko, Charles R.; Flake, Matthew; Panetta, Paul D.; Saurwein, John J.; Lowden, Richard A.; Good, Morris S.

    2004-04-20

    This document summarizes the activities performed and progress made in FY-03. Various approaches for automating the particle fuel production QC process using on-line nondestructive methods for higher reliability were evaluated. In this first-year of a three-year project, surrogate fuel particles made available for testing included leftovers from initial coater development runs. These particles had a high defect fraction and the particle properties spanned a wide range, providing the opportunity to examine worst-case conditions before refining the inspection methods to detect more subtle coating features. Particles specifically designed to evaluate the NDE methods being investigated under this project will be specified and fabricated at ORNL early next reporting period. The literature was reviewed for existing inspection technology and to identify many of the fuel particle conditions thought to degrade its performance. A modeling study, including the electromagnetic and techniques, showed that the in-line electromagnetic methods should provide measurable responses to missing layers, kernel diameter, and changes in coating layer thickness, with reasonable assumptions made for material conductivities. The modeling study for the ultrasonic methods provided the resonant frequencies that should be measured using the resonant ultrasound technique, and the results from these calculations were published in the proceedings for two conferences. The notion of a particle quality index to relate coating properties to fabrication process parameters was explored. Progress was made in understanding the fabrication process. GA identified key literature in this area and Saurwein (2003a) provided a literature review/summary. This literature has been reviewed. An approach previously applied to flexible manufacturing was adopted and the modification and development of the concepts to meet TRISO particle fuel manufacturing and QA/QC needs initiated. This approach establishes

  1. Impact of in situ polymer coating on particle dispersion into solid laser-generated nanocomposites.

    PubMed

    Wagener, Philipp; Brandes, Gudrun; Schwenke, Andreas; Barcikowski, Stephan

    2011-03-21

    The crucial step in the production of solid nanocomposites is the uniform embedding of nanoparticles into the polymer matrix, since the colloidal properties or specific physical properties are very sensitive to particle dispersion within the nanocomposite. Therefore, we studied a laser-based generation method of a nanocomposite which enables us to control the agglomeration of nanoparticles and to increase the single particle dispersion within polyurethane. For this purpose, we ablated targets of silver and copper inside a polymer-doped solution of tetrahydrofuran by a picosecond laser (using a pulse energy of 125 μJ at 33.3 kHz repetition rate) and hardened the resulting colloids into solid polymers. Electron microscopy of these nanocomposites revealed that primary particle size, agglomerate size and particle dispersion strongly depend on concentration of the polyurethane added before laser ablation. 0.3 wt% polyurethane is the optimal polymer concentration to produce nanocomposites with improved particle dispersion and adequate productivity. Lower polyurethane concentration results in agglomeration whereas higher concentration reduces the production rate significantly. The following evaporation step did not change the distribution of the nanocomposite inside the polyurethane matrix. Hence, the in situ coating of nanoparticles with polyurethane during laser ablation enables simple integration into the structural analogue polymer matrix without additives. Furthermore, it was possible to injection mold these in situ-stabilized nanocomposites without affecting particle dispersion. This clarifies that sufficient in situ stabilization during laser ablation in polymer solution is able to prevent agglomeration even in a hot polymer melt. PMID:21298127

  2. In vitro performance of ceramic coatings obtained by high velocity oxy-fuel spray.

    PubMed

    Melero, H; Garcia-Giralt, N; Fernández, J; Díez-Pérez, A; Guilemany, J M

    2014-01-01

    Hydroxyapatite coatings obtained by plasma-spraying have been used for many years to improve biological performance of bone implants, but several studies have drawn attention to the problems arising from high temperatures and the lack of mechanical properties. In this study, plasma-spraying is substituted by high velocity oxy-fuel (HVOF) spray, with lower temperatures reached, and TiO2 is added in low amounts to hydroxyapatite in order to improve the mechanical properties. Four conditions have been tested to evaluate which are those with better biological properties. Viability and proliferation tests, as well as differentiation assays and morphology observation, are performed with human osteoblast cultures onto the studied coatings. The hydroxyapatite-TiO2 coatings maintain good cell viability and proliferation, especially the cases with higher amorphous phase amount and specific surface, and promote excellent differentiation, with a higher ALP amount for these cases than for polystyrene controls. Observation by SEM corroborates this excellent behaviour. In conclusion, these coatings are a good alternative to those used industrially, and an interesting issue would be improving biological behaviour of the worst cases, which in turn show the better mechanical properties. PMID:25201392

  3. Diffusion Barrier Properties of Nitride-Based Coatings on Fuel Cladding

    SciTech Connect

    Fauzia Khatkhatay; Jie Jian; Liang Jiao; Qing Su; Jian Gan; James I. Cole; Haiyan Wang

    2013-12-01

    In this work titanium nitride (TiN) and zirconium nitride (ZrN) coatings are proposed as diffusion barriers between stainless steel nuclear fuel cladding and lanthanide fission products. TiN and ZrN have been coated as barrier materials between pure Fe and Ce, i.e. diffusion couples of Fe/TiN/Ce and Fe/ZrN/Ce, annealed up to a temperature of 600 degrees C, and compared to the diffusion behavior of uncoated Fe/Ce. Backscattered electron images and electron dispersive X-ray spectroscopy measurements confirm that, with a 500 nm TiN or ZrN layer, no obvious diffusion is observed between Fe and Ce. Basic diffusion characteristics of the Fe/Ce couple have also been measured and compared with the TiN and ZrN coated ones. The results strongly advocate that TiN and ZrN coatings provide reliable diffusion barrier characteristics against Ce and possibly other lanthanide fission products.

  4. High voltage stability of LiCoO2 particles with a nano-scale Lipon coating

    SciTech Connect

    Kim, Yoongu; Veith, Gabriel M; Nanda, Jagjit; Unocic, Raymond R; Dudney, Nancy J

    2011-01-01

    For high-voltage cycling of rechargeable Li batteries, a nano-scale amorphous Li-ion conductor, lithium phosphorus oxynitride (Lipon), has been coated on surfaces of LiCoO{sub 2} particles by combining a RF-magnetron sputtering technique and mechanical agitation of LiCoO{sub 2} powders. LiCoO{sub 2} particles coated with 0.36 wt% ({approx}1 nm thick) of the amorphous Lipon, retain 90% of their original capacity compared to non-coated cathode materials that retain only 65% of their original capacity after more than 40 cycles in the 3.0-4.4 V range with a standard carbonate electrolyte. The reason for the better high-voltage cycling behavior is attributed to reduction in the side reactions that cause increase of the cell resistance during cycling. Further, Lipon coated particles are not damaged, whereas uncoated particles are badly cracked after cycling. Extending the charge of Lipon-coated LiCoO{sub 2} to higher voltage enhances the specific capacity, but more importantly the Lipon-coated material is also more stable and tolerant of high voltage excursions. A drawback of Lipon coating, particularly as thicker films are applied to cathode powders, is the increased electronic resistance that reduces the power performance.

  5. Crystallographic study of Si and ZrN coated U-Mo atomised particles and of their interaction with al under thermal annealing

    NASA Astrophysics Data System (ADS)

    Zweifel, T.; Palancher, H.; Leenaers, A.; Bonnin, A.; Honkimaki, V.; Tucoulou, R.; Van Den Berghe, S.; Jungwirth, R.; Charollais, F.; Petry, W.

    2013-11-01

    A new type of high density fuel is needed for the conversion of research and test reactors from high to lower enriched uranium. The most promising one is a dispersion of atomized uranium-molybdenum (U-Mo) particles in an Al matrix. However, during in-pile irradiation the growth of an interaction layer between the U-Mo and the Al matrix strongly limits the fuel's performance. To improve the in-pile behaviour, the U-Mo particles can be coated with protective layers. The SELENIUM (Surface Engineering of Low ENrIched Uranium-Molybdenum) fuel development project consists of the production, irradiation and post-irradiation examination of 2 flat, full-size dispersion fuel plates containing respectively Si and ZrN coated U-Mo atomized powder dispersed in a pure Al matrix. In this paper X-ray diffraction analyses of the Si and ZrN layers after deposition, fuel plate manufacturing and thermal annealing are reported. It was found for the U-Mo particles coated with ZrN (thickness 1 μm), that the layer is crystalline, and exhibits lower density than the theoretical one. Fuel plate manufacturing does not strongly influence these crystallographic features. For the U-Mo particles coated with Si (thickness 0.6 μm), the measurements of the as received material suggest an amorphous state of the deposited layer. Fuel plate manufacturing strongly modifies its composition: Si reacts with the U-Mo particles and the Al matrix to grow U(Al, Si)3 and U3Si5 phases. Finally both coatings have shown excellent performances under thermal treatment by limiting drastically the U-Mo/Al interdiffusion. U(Al,Si)3 with two lattice parameters (4.16 Å and 4.21 Å), A distorted U3Si5 phase. Note that these phases were not present in the U-Mo(Si) powders. These phases are usually found in the Silicon rich diffusion layer (SiRDL) obtained in dispersed fuels (as-manufactured U-Mo/Al(Si) fuel plates [12,3] or annealed UMo(Si)/Al fuel rods [40]) as well as in diffusion couples (U-Mo/Al(Si7) [37-39] or U

  6. STEM-EDS analysis of fission products in neutron-irradiated TRISO fuel particles from AGR-1 experiment

    NASA Astrophysics Data System (ADS)

    Leng, B.; van Rooyen, I. J.; Wu, Y. Q.; Szlufarska, I.; Sridharan, K.

    2016-07-01

    Historic and recent post-irradiation-examination from the German AVR and Advanced Gas Reactor Fuel Development and Qualification Project have shown that 110 m Ag is released from intact tristructural isotropic (TRISO) fuel. Although TRISO fuel particle research has been performed over the last few decades, little is known about how metallic fission products are transported through the SiC layer, and it was not until March 2013 that Ag was first identified in the SiC layer of a neutron-irradiated TRISO fuel particle. The existence of Pd- and Ag-rich grain boundary precipitates, triple junction precipitates, and Pd nano-sized intragranular precipitates in neutron-irradiated TRISO particle coatings was investigated using Scanning Transmission Electron Microscopy and Energy Dispersive Spectroscopy analysis to obtain more information on the chemical composition of the fission product precipitates. A U-rich fission product honeycomb shape precipitate network was found near a micron-sized precipitate in a SiC grain about ∼5 μm from the SiC-inner pyrolytic carbon interlayer, indicating a possible intragranular transport path for uranium. A single Ag-Pd nano-sized precipitate was found inside a SiC grain, and this is the first research showing such finding in irradiated SiC. This finding may possibly suggest a possible Pd-assisted intragranular transport mechanism for Ag and may be related to void or dislocation networks inside SiC grains. Preliminary semi-quantitative analysis indicated the micron-sized precipitates to be Pd2Si2U with carbon existing inside these precipitates. However, the results of such analysis for nano-sized precipitates may be influenced by the SiC matrix. The results reported in this paper confirm the co-existence of Cd with Ag in triple points reported previously.

  7. Effect of Molecular Cluster Injector Fueling on Lithium Tokamak Experiment Plasmas with Lithium-Coated Walls

    NASA Astrophysics Data System (ADS)

    Lundberg, D. P.; Granstedt, E.; Kaita, R.; Majeski, R.

    2011-10-01

    Lithium Tokamak Experiment (LTX) plasmas with lithium-coated walls have demonstrated low-recycling conditions, with substantially higher fueling requirements and reductions in edge neutral emission. Most fueling systems, such as wall-mounted gas puffers or supersonic gas injectors, are ill-suited for use with low-recycling plasmas, as they primarily source low-density gas into the plasma edge. A Molecular Cluster Injector (MCI) has been installed to improve fueling efficiency by increasing the penetration of neutrals into the plasma core. The MCI molecular density has been measured with an electron beam, with nH2exceeding 1016cm-3 more than 15cm from the nozzle. These densities are 100-1000 the LTX ne, making the MCI suitable for testing high-density fueling. By varying the MCI pressure, temperature, and location relative to the plasma, the relative importance of the molecular density and the degree of cluster formation within the supersonic jet can be studied. The effects of MCI fueling on LTX ne profiles is discussed. Supported by DOE contract number DE-AC02-09CH11466.

  8. Controlling gas diffusion layer oxidation by homogeneous hydrophobic coating for polymer electrolyte fuel cells

    NASA Astrophysics Data System (ADS)

    Hiramitsu, Yusuke; Sato, Hitoshi; Kobayashi, Kenji; Hori, Michio

    Reduced production costs and enhanced durability are necessary for practical application of polymer electrolyte fuel cells. There has been a great deal of concern about degradation of the gas diffusion layer located outside the membrane electrode assembly. However, very few studies have been carried out on the degradation process, and no suitable methods for improving the durability of the cell have been found. In this work, the influence on the cell performance and factors involved in the degradation of the gas diffusion layer has been clarified through power generation tests. Long-term power generation tests on single cells for 6000 h were carried out under high humidity conditions with homogeneous and inhomogeneous hydrophobic coating gas diffusion layers. The results showed that the increase in the diffusion overvoltage from the gas diffusion layer could be controlled by the use of a homogeneous coating. Post-analyses indicated that this occurred by controlling oxidation of the carbon fiber.

  9. Spontaneous self-coating of a water drop by flaky copper powders: critical role of the particle shape.

    PubMed

    Chang, Cheng-Chung; Wu, Cyuan-Jhang; Sheng, Yu-Jane; Tsao, Heng-Kwong

    2015-06-14

    The self-coating process of solid particles over a liquid drop is important for the formation of a liquid marble. Generally, some external forces such as rolling or flipping are used to cover a drop by small particles. In this work, it is observed that flaky copper powders can spontaneously spread over the planar water surface and form a dense flat cluster with a fractal dimension of 2. Moreover, flaky copper powders can cover the water pendant and sessile drops spontaneously and rapidly. This powder-coated drop can roll on an inclined plane at a relatively high speed. However, spontaneous self-coating disappears for spheroidal copper powders. To explain our observations, the shape factors of particles are introduced into the spreading coefficient S for powders on the liquid surface. The flaky powders have the lowest shape factors and therefore spontaneous self-coating formation, with S > 0. PMID:25943253

  10. Porous α-Al2O3 thermal barrier coatings with dispersed Pt particles prepared by cathode plasma electrolytic deposition

    NASA Astrophysics Data System (ADS)

    Wang, Peng; He, Ye-dong; Deng, Shun-jie; Zhang, Jin

    2016-01-01

    Porous α-Al2O3 thermal barrier coatings (TBCs) containing dispersed Pt particles were prepared by cathode plasma electrolytic deposition (CPED). The influence of the Pt particles on the microstructure of the coatings and the CPED process were studied. The prepared coatings were mainly composed of α-Al2O3. The average thickness of the coatings was approximately 100 μm. Such single-layer TBCs exhibited not only excellent high-temperature cyclic oxidation and spallation resistance, but also good thermal insulation properties. Porous α-Al2O3 TBCs inhibit further oxidation of alloy substrates because of their extremely low oxygen diffusion rate, provide good thermal insulation because of their porous structure, and exhibit excellent mechanical properties because of the toughening effect of the Pt particles and because of stress relaxation induced by deformation of the porous structure.

  11. Tuning surface coatings of optimized magnetite nanoparticle tracers for in vivo Magnetic Particle Imaging

    PubMed Central

    Khandhar, Amit P.; Ferguson, R. Matthew; Arami, Hamed; Kemp, Scott J.; Krishnan, Kannan M.

    2014-01-01

    Surface coatings are important components of Magnetic Particle Imaging (MPI) tracers – they preserve their key properties responsible for optimum tracer performance in physiological environments. In vivo, surface coatings form a physical barrier between the hydrophobic SPION cores and the physiological environment, and their design dictates the blood half-life and biodistribution of MPI tracers. Here we show the effect of tuning poly(ethylene glycol) (PEG)-based surface coatings on both in vitro and in vivo (mouse model) MPI performance of SPIONs. Our results showed that varying PEG molecular weight had a profound impact on colloidal stability, characterized using Dynamic Light Scattering (DLS), and the m’(H) response of SPIONs, measured in a 25 kHz/20 mTμ0−1max Magnetic Particle Spectrometer (MPS). Increasing PEG molecular weight from 5 kDa to 20 kDa preserved colloidal stability and m’(H) response of ~25 nm SPIONs – the optimum core diameter for MPI – in serum-rich cell culture medium for up to 24 hours. Furthermore, we compared the in vivo circulation time of SPIONs as a function of hydrodynamic diameter and showed that clustered SPIONs can adversely affect blood half-life; critically, SPIONs with clusters had 5 times shorter blood half-life than individually coated SPIONs. We anticipate that the development of MPI SPION tracers with long blood half-lives have potential not only in vascular imaging applications, but also enable opportunities in molecular targeting and imaging – a critical step towards early cancer detection using the new MPI modality. PMID:25904816

  12. Microstructure and Mechanical Properties of Cr-SiC Particles-Reinforced Fe-Based Alloy Coating

    NASA Astrophysics Data System (ADS)

    Wang, Fu-cheng; Du, Xiao-dong; Zhan, Ma-ji; Lang, Jing-wei; Zhou, Dan; Liu, Guang-fu; Shen, Jian

    2015-12-01

    In this study, SiC particles were first coated with Cr to form a layer that can protect the SiC particles from dissolution in the molten pool. Then, the Cr-SiC powder was injected into the tail of molten pool during plasma-transferred arc welding process (PTAW), where the temperature was relatively low, to prepare Cr-SiC particles reinforced Fe-based alloy coating. The microstructure and phase composition of the powder and surface coatings were analyzed, and the element distribution and hardness at the interfacial region were also evaluated. The protective layer consists of Cr3Si, Cr7C3, and Cr23C6, which play an important role in the microstructure and mechanical properties. The protective layer is dissolved in the molten pool forming a flocculent region and a transition region between the SiC particles and the matrix. The tribological performance of the coating was also assessed using a ring-block sliding wear tester with GGr15 grinding ring under 490 and 980 N load. Cr-SiC particles-reinforced coating has a lower wear rate than the unreinforced coating.

  13. Influence of injected silver content on synthesis of silver coated nickel particles by DC thermal plasma

    NASA Astrophysics Data System (ADS)

    Park, Si Taek; Kim, Tae-Hee; Park, Dong-Wha

    2016-06-01

    Silver nanoparticle-coated spherical nickel particles were prepared from a mixture of micro-sized silver and nickel as raw materials by DC thermal plasma treatment. The mixture of micro-sized silver and nickel powders was injected into the high-temperature region of an argon thermal plasma jet. Although the silver, with its very high thermal conductivity and relatively low boiling point, was thoroughly evaporated by this process, nickel was not evaporated perfectly because of its comparatively low thermal conductivity and high boiling point. The rough nickel powder was spheroidized as it melted. Finally, silver evaporated by the thermal plasma quickly condensed into nanoparticles on the surfaces of the micro-sized spherical nickel particles, aided by the sharp temperature gradient of the thermal plasma jet. With varying the ratios of silver to nickel feedstock from 1:10 to 5:1, the products synthesized in each condition were examined by XRD, XPS, FE-SEM, and FE-TEM. More silver nanoparticles were attached on the nickel by increasing the injected feedstock to 9.8 at% silver. Meanwhile, a decrease of silver in the products was observed when larger amounts of silver were introduced to the thermal plasma jet. The exposed silver components decreased with greater proportions of silver feedstock because of the metal's dendritic structure and the formation of silver-coated silver particles.

  14. Spinel coatings for solid oxide fuel cell interconnects and crystal structure of copper manganese oxide

    NASA Astrophysics Data System (ADS)

    Wei, Ping

    Long-term stability and chromium (Cr) contamination are two major concerns for application of chromium-bearing metallic materials as interconnects of solid oxide fuel cells (SOFCs) at intermediate temperature (˜800°C). Copper-manganese (Cu-Mn) and cobalt-manganese (Co-Mn) spinel can be promising coating materials for the metallic interconnects as they show high electrical conductivities. The first objective of this research is to develop an economical and convenient method through which the spinel coatings can be applied to the metallic substrates. The investigations on the crystal structure of Cu xMn3-xO4 spinel, e.g., structure symmetry and cation distributions, have always been controversial, which hinders the total understanding of the detailed structure of the material. In order to resolve the inconsistency, in-situ neutron and X-ray diffraction were employed to determine the structure of the spinel. A novel method was developed to obtain high quality manganese coating without any additives (sulphur or selenium compounds). Cu-Mn and Co-Mn spinel coatings were applied to metallic coupons by electrodeposition and subsequent annealing. The method is convenient and easy to control. The performance testing showed that the area specific resistances (ASRs) of the coated samples (0.003 O·cm 2) are much lower than that of the uncoated UNS 430 (0.189 O·cm 2) after oxidation at 750°C for 1500 hours. Moreover, both spinel coatings can effectively suppress the outward diffusion of Cr, which resulted in reduction of Cr contamination significantly. The oxidation studies of Cu-Mn coating revealed the transformation mechanisms of Cu-Mn coating to the spinel. In-situ neutron and X-ray diffraction analysis clarified the crystal symmetry of CuxMn3-xO4 spinel and CuMnO2 at high temperatures. Rietveld refinement revealed the cation distribution of Cu and Mn ions on tetrahedral and octrahedral sites of CuxMn 3-xO4 spinel, which was compared to values in the literatures.

  15. Strength improvement via coating of a cylindrical hole by layer-by-layer assembled polymer particles.

    PubMed

    Wu, Shuqing; Garfield, Lucas B; Rupert, Nicholas E; Grady, Brian P; Funkhouser, Gary P

    2010-04-01

    Negatively charged colloidal poly(methyl methacrylate-co-butyl acrylate) (P(MMA-BA)) particles and positively charged dissolved poly(ethyleneimine) (PEI) were adsorbed onto a cement block using a layer-by-layer (LBL) assembly technique. The block was fashioned so as to have a cylindrical hole running from one face to another along the long axis of the rectangular block, and a fluid containing either of the two charged materials was pumped through the block. The result was a film tens of micrometers thick, and the pressure required to crack the cement block was measured after one end of the hole was sealed. Latex particles with a T(g) near the use temperature showed the maximum improvement in the cracking stress of the blocks. In a multilayer coating with identically sized particles, the cracking stress of the blocks increased to an improvement of 25% and then dropped off with increasing number of layers, even though the relationship between film thickness and the number of layers was linear. An improvement of about 30% in the cracking stress of the coated blocks was obtained when using multiple layers with different particle sizes. The effects of the number of layers and particle size on the cracking stress suggest that both the morphology and the thickness of the film play a role in performance. Tests done under confinement, e.g., with an external stress applied to the outside of the blocks, suggest that not only does a film-forming mechanism contribute to performance but that filling of microcracks in the rock may also play a role. PMID:20423142

  16. A study of different polyphosphazene-coated carbon nanotubes as a Pt-Co catalyst support for methanol oxidation fuel cell

    NASA Astrophysics Data System (ADS)

    Qian, Jiping; Wei, Wei; Huang, Xiaobin; Tao, Yiming; Chen, Kuiyong; Tang, Xiaozhen

    2012-07-01

    The composite of polyphosphazene-coated carbon nanotubes is prepared by a simple and efficient synthesis method and regarded as an improved catalyst support for direct methanol fuel cell. Catalyst of Pt-Co supported on polyphosphazene-coated carbon nanotubes is prepared using mixed reducing agents. The PZAF/MWCNTs, PZS/MWCNTs, Pt-Co/PZAF-MWCNTs and Pt-Co/PZS-MWCNTs are measured by transmission electron microscopy, X-ray diffraction and inductively coupled plasma. The electrocatalytic activity of Pt-Co/PZAF-MWCNTs, Pt-Co/PZS-MWCNTs catalysts for methanol oxidation has been investigated by cyclic voltammetry. The composite of Pt-Co/PZAF-MWCNTs shows a good distribution, small particle size and high mass activity.

  17. Wear and Corrosion Resistance of Fe-Based Coatings Reinforced by TiC Particles for Application in Hydraulic Systems

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Linke, T. F.; Malik, K. M.

    2016-01-01

    Thermally sprayed Fe-based coatings reinforced by TiC particles are a cost-effective alternative to carbide coatings such as WC/CoCr, Cr3C2/NiCr, and hard chrome coatings. They feature a good wear resistance and—with sufficient amount of alloying elements like Cr and Ni—also a high corrosion resistance. In hydraulic systems, the piston is usually coated with hard chrome coatings for protection against corrosion and wear. New water-based hydraulic fluids require an adaption of the coating system. In order to investigate the wear and corrosion resistance of Fe/TiC, a novel powder consisting of a FeCr27Ni18Mo3 matrix and 34 wt.% TiC was applied by HVOF and compared to reference samples made of WC/CoCr (HVAF) and hard chrome. Besides an in-depth coating characterization (metallographic analyses, electron microprobe analyzer-EMPA), wear resistance was tested under reverse sliding in a water-based hydraulic fluid. The novel Fe/TiC coatings showed good wear protection properties, which are comparable to conventional coatings like WC/CoCr (HVAF) and electroplated hard chrome coatings. Corrosion resistance was determined by polarization in application-oriented electrolytes (hydraulic fluid at 60 °C, artificial sea water at RT). The corrosion resistance of the investigated iron-based coatings at 60 °C was superior to the references coatings for both hydraulic fluids. Selected coatings were tested in an application-oriented hydraulic test bench with HFC hydraulic fluid (water polymer solutions) showing comparably good wear and corrosion resistance as the hard chrome-coated reference.

  18. The characteristics of particle charging and deposition during powder coating processes with ultrafine powder

    NASA Astrophysics Data System (ADS)

    Meng, Xiangbo; Zhu, Jingxu Jesse; Zhang, Hui

    2009-03-01

    In a preceding work, the mechanisms of particle charging and deposition during powder coating processes were explored with coarse polyurethane powder. In this paper, the developed mechanisms were further examined with ultrafine polyurethane powder in order to meet the growing needs for ultrafine powder in finishing industries. This study first verified the previous findings in particle deposition, which account for a cone-shaped pattern formed by deposited particles on the substrate and a rise in particle accumulation in the fringe region. It was further demonstrated with ultrafine powder that, as disclosed by using coarse powder, the primary charging of in-flight particles competes with back corona in particle deposition processes, and the highest deposition efficiency is a compromise by balancing their effects. In comparison with coarse powder, ultrafine powder presents a faster reduction in the deposition rate with extended spraying duration, but shows some superiority in the uniformity of the deposited layer. In the case of charging characteristics of the deposited particles, it was further substantiated with ultrafine powder that the secondary charging mechanism takes predominance in determining the distribution of local charge-to-mass ratios. It was also disclosed that ultrafine powder shows a decreasing charge-to-mass ratio with increased charging voltage in the deposited layer, opposite to the increasing tendency of coarse powder. However, it was commonly demonstrated by both coarse and ultrafine powders that the charge-to-mass ratio of the deposited particles decreases with the extended spraying durations. In comparison, ultrafine powder is more likely to produce uniform charge-to-mass ratio distributions in the deposited layer, which contrast sharply with the ones associated with the coarse powder. In conclusion, it is believed that this study supplements the preceding study and is of great help in providing a comprehensive understanding of the mechanisms

  19. Quantification of organic content and coating on laboratory generated dust particles and their effect on ice nucleation processes

    NASA Astrophysics Data System (ADS)

    Mohr, Claudia; Saathoff, Harald; Möhler, Ottmar; Hiranuma, Naruki

    2015-04-01

    The ice nucleation efficiencies of various dust, mineral, and soot particles as a function of mineral composition, ambient temperature, freezing mode, and organic and sulfuric acid coating were investigated within the first part of the Fifth International Ice Nucleation Workshop (FIN-1) at the Aerosol Interaction and Dynamics in the Atmosphere (AIDA) chamber at the Karlsruhe Institute of Technology. A high-resolution time-of-flight aerosol mass spectrometer was used to quantify non-refractory components of particles with a vacuum aerodynamic diameter of up to 3 microns using a high-pressure aerodynamic lens. Measurements revealed that laboratory generated dust and mineral particles already contain an atmospherically relevant fraction of organic matter. For particles in the ~1 micron size range, the mass of this inherent organic fraction can correspond to that of several monolayers of organic molecules generated by ozonolysis of α-pinene. High-resolution analysis of organic mass spectra indicates differences in the composition of the inherent organic content and the organic coating added. Furthermore, changes in single particle morphology were observed with the onset of coating. We will present quantitative data of the inherent organic fraction for the different dust, mineral, and soot particles. We will discuss the importance of organic content and the effect of the additional organic coating as well as sulfuric acid coating for ice nucleation at various temperatures and freezing modes, and its implications for the real atmosphere.

  20. Method for testing the strength and structural integrity of nuclear fuel particles

    DOEpatents

    Lessing, Paul A.

    1995-01-01

    An accurate method for testing the strength of nuclear fuel particles. Each particle includes an upper and lower portion, and is placed within a testing apparatus having upper and lower compression members. The upper compression member includes a depression therein which is circular and sized to receive only part of the upper portion of the particle. The lower compression member also includes a similar depression. The compression members are parallel to each other with the depressions therein being axially aligned. The fuel particle is then placed between the compression members and engaged within the depressions. The particle is then compressed between the compression members until it fractures. The amount of force needed to fracture the particle is thereafter recorded. This technique allows a broader distribution of forces and provides more accurate results compared with systems which distribute forces at singular points on the particle.

  1. Method for testing the strength and structural integrity of nuclear fuel particles

    DOEpatents

    Lessing, P.A.

    1995-10-17

    An accurate method for testing the strength of nuclear fuel particles is disclosed. Each particle includes an upper and lower portion, and is placed within a testing apparatus having upper and lower compression members. The upper compression member includes a depression therein which is circular and sized to receive only part of the upper portion of the particle. The lower compression member also includes a similar depression. The compression members are parallel to each other with the depressions therein being axially aligned. The fuel particle is then placed between the compression members and engaged within the depressions. The particle is then compressed between the compression members until it fractures. The amount of force needed to fracture the particle is thereafter recorded. This technique allows a broader distribution of forces and provides more accurate results compared with systems which distribute forces at singular points on the particle. 13 figs.

  2. Understanding the Adsorption Interface of Polyelectrolyte Coating on Redox Active Nanoparticles Using Soft Particle Electrokinetics and Its Biological Activity

    PubMed Central

    2015-01-01

    The application of cerium oxide nanoparticles (CNPs) for therapeutic purposes requires a stable dispersion of nanoparticles in a biological environment. The objective of this study is to tailor the properties of polyelectrolyte coated CNPs as a function of molecular weight to achieve a stable and catalytic active dispersion. The coating of CNPs with polyacrylic acid (PAA) has increased the dispersion stability of CNPs and enhanced the catalytic ability. The stability of PAA coating was analyzed using the change in the Gibbs free energy computed by the Langmuir adsorption model. The adsorption isotherms were determined using soft particle electrokinetics which overcomes the challenges presented by other techniques. The change in Gibbs free energy was highest for CNPs coated with PAA of 250 kg/mol indicating the most stable coating. The change in free energy for PAA of 100 kg/mol coated CNPs was 85% lower than the PAA of 250 kg/mol coated CNPs. This significant difference is caused by the strong adsorption of PAA of 100 kg/mol on CNPs. Catalytic activity of PAA-CNPs is assessed by the catalase enzymatic mimetic activity of nanoparticles. The catalase activity was higher for PAA coated CNPs as compared to bare CNPs which indicated preferential adsorption of hydrogen peroxide induced by coating. This indicates that the catalase activity is also affected by the structure of the coating layer. PMID:24673655

  3. (Titanium, chromium) nitride coatings for bipolar plate of polymer electrolyte membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Choi, H. S.; Han, D. H.; Hong, W. H.; Lee, J. J.

    (Titanium, chromium) nitride [(Ti,Cr)N] coatings are synthesized on a 316L stainless-steel substrate by inductively-coupled, plasma-assisted, reactive direct current magnetron sputtering. The chemical and electrical properties of the coating are investigated from the viewpoint of it application to bipolar plates. Nanocrystallized Cr-Ti films are formed in the absence of nitrogen gas, while a hexagonal β-(Ti,Cr) 2N phase is observed at N 2 = 1.2 sccm. Well-crystallized (Ti,Cr)N films are obtained at N 2 > 2.0 sccm. The corrosion resistance of the coating is examined by potentiodynamic and potentiostatic tests in 0.05 M H 2SO 4 + 0.2 ppm HF solution at 80 °C, which simulates the operation conditions of a polymer electrolyte membrane fuel cell. The Davies method is used to measure the interfacial contact resistance between the sample and carbon paper. The (Ti,Cr)N coating exhibits the highest corrosion potential and lowest current density. In a cathode environment, the corrosion potential and current density are 0.33 V (vs. SCE) and <5 × 10 -7 A cm -2 (at 0.6 V), respectively. In an anode environment the corresponding values are 0.16 V and <-5 × 10 -8 A cm -2 at -0.1 V. The (Ti,Cr)N coatings exhibit excellent stability during potentiostatic polarization tests in both anode and cathode environments. The interfacial contact resistance decreases with deposition of the (Ti,Cr)N film, and a minimum value of 4.5 mΩ cm 2 is obtained at a compaction force of 150 N cm -2, which indicates that the formation of oxide films can be successfully prevented by the (Ti,Cr)N film. Analysis with Auger electron spectroscopy reveals that the oxygen content at the surface decreases with increase in the nitrogen content.

  4. Fine and ultrafine particles generated during fluidized bed combustion of different solid fuels

    SciTech Connect

    Urciuolo, M.; Barone, A.; D'Alessio, A.; Chirone, R.

    2008-12-15

    The paper reports an experimental study carried out with a 110-mm ID fluidized bed combustor focused on the characterization of particulates formation/emission during combustion of coal and non-fossil solid fuels. Fuels included: a bituminous coal, a commercial predried and granulated sludge (GS), a refuse-derived fuel (RDF), and a biomass waste (pine seed shells). Stationary combustion experiments were carried out analyzing the fate of fuel ashes. Fly ashes collected at the combustor exhaust were characterized both in terms of particle size distribution and chemical composition, with respect to both trace and major elements. Tapping-Mode Atomic Force Microscopy (TM-AFM) technique and high-efficiency cyclone-type collector devices were used to characterize the size and morphology of the nanometric-and micronic-size fractions of fly ash emitted at the exhaust respectively. Results showed that during the combustion process: I) the size of the nanometric fraction ranges between 2 and 65 nm; ii) depending on the fuel tested, combustion-assisted attrition or the production of the primary ash particles originally present in the fuel particles, are responsible of fine particle generation. The amount in the fly ash of inorganic compounds is larger for the waste-derived fuels, reflecting the large inherent content of these compounds in the parent fuels.

  5. Significant influences of metal reactivity and oxide films at particle surfaces on coating microstructure in cold spraying

    NASA Astrophysics Data System (ADS)

    Li, W.-Y.; Zhang, C.; Wang, H.-T.; Guo, X. P.; Liao, H. L.; Li, C.-J.; Coddet, C.

    2007-01-01

    Based on large amount of experimental observations, the effects of metal reactivity and oxide films at particle surfaces on coating deposition behavior in cold spraying were presented and discussed. The oxygen contents in as-sprayed Ti, Ti-6Al-4V and Al coatings were higher than those in the corresponding starting powders. The obvious flashing jets outside nozzle exit during deposition of Ti and Ti-6Al-4V were caused by the reaction of the particles with oxygen in the entrained or the adopted air. For Ti and Ti-6Al-4V coatings, their porous structures are predominantly attributed to the surface reactivity (defined as reactivity with oxygen). This surface reaction could be helpful for formation of a metallurgical bonding between the deposited particles. For Al, even though it is more reactive than Ti, the oxide films at Al particle surfaces suppress the surface activity.

  6. Improved performance by plasma-treated silicate phosphor particles with a sol-gel derived protective coating of indium oxide

    NASA Astrophysics Data System (ADS)

    Kim, Hyeon; Yun, Changhun; Jeon, Sie Wook; Lee, June Key; Kim, Jae Pil

    2016-03-01

    The optical properties and reliability of silicate phosphor was fairly improved by an amorphous In2O3 protective coating on plasma-treated phosphor particles. The In2O3 layers were coated using a conventional sol-gel method with alkoxide precursor in N2 gas. The surface morphology of silicate particles was smoother after Ar-plasma surface modification. When plasma surface treatment of the phosphor was applied before sol-gel coating, the In2O3 coating was almost 3-times thicker, and the surface of the phosphor particles was smoother, than could be obtained when sol-gel coating was not preceded by plasma treatment. This was because the treatment caused the surface to become hydrophilic. The light absorption rate and quantum efficiency were increased from 75.3% and 93.8%, to 79.2% and 95.7%, after plasma-treated In2O3 coating. Bare silicate phosphor used in 450-nm vertical-type LEDs, displayed 10% decreased optical output, whereas In2O3-coated phosphor showed just 3% decreased optical output after 1000 h of input current at 350 mA; under conditions of high humidity and high temperature.

  7. Nuclear Energy Research Initiative Project No. 02 103 Innovative Low Cost Approaches to Automating QA/QC of Fuel Particle Production Using On Line Nondestructive Methods for Higher Reliability Final Project Report

    SciTech Connect

    Ahmed, Salahuddin; Batishko, Charles R.; Flake, Matthew; Good, Morris S.; Mathews, Royce; Morra, Marino; Panetta, Paul D.; Pardini, Allan F.; Sandness, Gerald A.; Tucker, Brian J.; Weier, Dennis R.; Hockey, Ronald L.; Gray, Joseph N.; Saurwein, John J.; Bond, Leonard J.; Lowden, Richard A.; Miller, James H.

    2006-02-28

    This Nuclear Energy Research Initiative (NERI) project was tasked with exploring, adapting, developing and demonstrating innovative nondestructive test methods to automate nuclear coated particle fuel inspection so as to provide the United States (US) with necessary improved and economical Quality Assurance and Control (QA/QC) that is needed for the fuels for several reactor concepts being proposed for both near term deployment [DOE NE & NERAC, 2001] and Generation IV nuclear systems. Replacing present day QA/QC methods, done manually and in many cases destructively, with higher speed automated nondestructive methods will make fuel production for advanced reactors economically feasible. For successful deployment of next generation reactors that employ particle fuels, or fuels in the form of pebbles based on particles, extremely large numbers of fuel particles will require inspection at throughput rates that do not significantly impact the proposed manufacturing processes. The focus of the project is nondestructive examination (NDE) technologies that can be automated for production speeds and make either: (I) On Process Measurements or (II) In Line Measurements. The inspection technologies selected will enable particle “quality” qualification as a particle or group of particles passes a sensor. A multiple attribute dependent signature will be measured and used for qualification or process control decisions. A primary task for achieving this objective is to establish standard signatures for both good/acceptable particles and the most problematic types of defects using several nondestructive methods.

  8. Significant influence of particle surface oxidation on deposition efficiency, interface microstructure and adhesive strength of cold-sprayed copper coatings

    NASA Astrophysics Data System (ADS)

    Li, Wen-Ya; Li, Chang-Jiu; Liao, Hanlin

    2010-06-01

    The critical velocity for particle deposition in cold spraying is a key parameter, which depends not only on the material type, but also the particle temperature and oxidation condition. The dependency of deposition efficiency of cold spray Cu particles on the particle temperature and surface oxidation was examined. The effect of particle surface oxide scales on the interfacial microstructure and adhesive strength of the cold-sprayed Cu coatings was investigated. The results show that the deposition efficiency significantly increases with increasing the gas temperature but decreases with augmenting the oxygen content of the starting powder. The oxide inclusions at the interfaces between the deposited particles inhibit the effective bonding of fresh metals and remarkably lower the bond strength of the deposited Cu coatings on steel.

  9. Magnetorheological fluid based on submicrometric silica-coated magnetite particles under an oscillatory magnetic field

    NASA Astrophysics Data System (ADS)

    Agustín-Serrano, R.; Donado, F.; Rubio-Rosas, E.

    2013-06-01

    An experimental study conducted on the rheological properties of a magnetorheological fluid based on submicrometric silica-coated magnetite particles dispersed in silicone oil is presented. We investigated the rheological behaviour when the system is simultaneously exposed to a static field and a sinusoidal field used as a perturbation. The results show that the perturbation modifies the rheological behaviour of the system and can be used to control its physical properties; however, the changes that are induced are smaller than expected from previous results for the aggregation of particles under magnetic perturbations. We discussed this difference in terms of the ratio between the magnetic energy and the thermal energy. We observed that a threshold magnetic field exists; below it, the yield stress is practically zero, whereas above it, the yield stress grows quickly. We discuss this result in terms of a model based on chain length distribution.

  10. Synthesis of copper nanostructures on silica-based particles for antimicrobial organic coatings

    NASA Astrophysics Data System (ADS)

    Palza, Humberto; Delgado, Katherine; Curotto, Nicolás

    2015-12-01

    Sol-gel based silica nanoparticles of 100 nm were used to interact with copper ions from the dissolution of CuCl2 allowing the synthesis of paratacamite (Cu2(OH)3Cl) nanocrystals of around 20 nm. The method produced well dispersed copper nanostructures directly supported on the surface of the SiO2 particles and was generalized by using a natural zeolite microparticle as support with similar results. These hybrid Cu based nanoparticles released copper ions when immersed in water explaining their antimicrobial behavior against Escherichia coli and Staphylococcus aureus as measured by the minimum inhibitory and minimum bactericidal concentrations (MIC and MBC). Noteworthy, when these nanostructured particles were mixed with an organic coating the resulting film eliminated until a 99% of both bacteria at concentrations as low as 0.01 wt%.

  11. Chemical approaches to new coating and filler particles for paper technology

    NASA Astrophysics Data System (ADS)

    Partch, Richard

    1997-08-01

    Manufacturing technologies for making interactive paper have been steadily improving and have satisfied most present-day requirements of printers and other consumers. Features such as paper composition, color, texture, strength and chemical stability have been optimized through increased understanding of the chemical interactions between the raw material and additives. However, next generation higher-speed printing machines, the public's desire to read higher resolution print, and the need for better security papers are challenging chemists to develop new fillers for inks and paper. The latter are often dispersions of fine particles in a liquid or cellulose matrix. This presentation summarizes advances being made in the author's laboratory for preparing new and unique colloidal and coated particles having potential use by the paper and printing industry.

  12. Impact of organic coating on growth of ammonium sulfate particles: light extinction measurements relevant for the direct effect

    NASA Astrophysics Data System (ADS)

    Robinson, C. B.; Zarzana, K. J.; Hasenkopf, C. A.; Tolbert, M. A.

    2012-12-01

    Light extinction by particles is strongly dependent on chemical composition, particle size, and water uptake. Relative humidity affects extinction by causing changes in refractive index and particle size due to hygroscopic growth. The ability of particles to take up water depends on their composition and structure. In both laboratory and field studies, inorganic salts completely covered by an organic coating have been observed. The impact of this coating on water uptake is uncertain, and a systematic study that examines water uptake as a function of relative humidity is highly desirable. These data are critical to evaluate the aerosol direct effect on climate, which is one of the most uncertain aspects of future climate change. In this study, we probe the connection between aerosol composition, size and light extinction directly by measuring fRHext, the ratio of the extinction coefficient for humidified particles to the extinction coefficient for dry particles. Particles were composed of 1,2,6-hexanetriol and ammonium sulfate, a system that forms organic coatings around the inorganic core. A cavity ring-down aerosol extinction spectrometer at 532 nm is used to measure the optical growth factor as a function of relative humidity. The fRHext values for a range of %RH for pure ammonium sulfate, pure 1,2,6-hexanetriol, and ammonium sulfate particles with 1,2,6-hexanetriol coatings were measured. The coated particles are created using a method of liquid-liquid separation, where the particles are exposed to water vapor creating a RH% above their deliquescence RH%. The particles are then dried with a Nafion dryer to a RH% that is below the point where liquid-liquid phase separation is observed, but above the efflorescence RH%. Pure 1,2,6-hexanetriol takes up little water over the observed RH range of 45-65%, and therefore fRHext ~ 1. With pure ammonium sulfate for the same RH% range, the fRHext varied from 1.5 - 2, depending on the RH% and the particle size. For the

  13. Single Particle Tracking Reveals that EGFR Signaling Activity Is Amplified in Clathrin-Coated Pits

    PubMed Central

    Ibach, Jenny; Radon, Yvonne; Gelléri, Márton; Sonntag, Michael H.; Brunsveld, Luc; Bastiaens, Philippe I. H.; Verveer, Peter J.

    2015-01-01

    Signaling from the epidermal growth factor receptor (EGFR) via phosphorylation on its C-terminal tyrosine residues requires self-association, which depends on the diffusional properties of the receptor and its density in the plasma membrane. Dimerization is a key event for EGFR activation, but the role of higher order clustering is unknown. We employed single particle tracking to relate the mobility and aggregation of EGFR to its signaling activity. EGFR mobility alternates between short-lived free, confined and immobile states. In the immobile state, EGFR tends to aggregate in clathrin-coated pits, which is further enhanced in a phosphorylation-dependent manner and does not require ligand binding. EGFR phosphorylation is further amplified by cross-phosphorylation in clathrin-coated pits. Because phosphorylated receptors can escape from the pits, local gradients of signaling active EGFR are formed. These results show that amplification of EGFR phosphorylation by receptor clustering in clathrin-coated pits supports signal activation at the plasma membrane. PMID:26575183

  14. Novel mucoadhesion tests for polymers and polymer-coated particles to design optimal mucoadhesive drug delivery systems.

    PubMed

    Takeuchi, Hirofumi; Thongborisute, Jringjai; Matsui, Yuji; Sugihara, Hikaru; Yamamoto, Hiromitsu; Kawashima, Yoshiaki

    2005-11-01

    To design an effective particulate drug delivery system having mucoadhesive function, several mucoadhesion tests for polymers and the resultant particulate systems were developed. Mucin particle method is a simple mucoadhesion test for polymers, in which the commercial mucin particles are used. By measuring the change in particle size or zeta potential of the mucin particle in a certain concentration of polymer solution, we could estimate the extent of their mucoadhesive property. BIACORE method is also a novel mucoadhesion test for polymers. On passing through the mucin suspension on the polymer-immobilized chip of BIACORE instrument, the interaction was quantitatively evaluated with the change in its response diagram. By using these mucoadhesion tests, we detected a strong mucoadhesive property of several types of chitosan and Carbopol. Evaluation of mucoadhesive property of polymer-coated particulate systems was demonstrated with the particle counting method developed by us. To detect the mucoadhesive phenomena in the intestinal tract, we observed the rat intestine with the confocal laser scanning microscope (CLSM) after oral administration of the particulate systems. The resultant photographs clearly showed a longer retention of submicron-sized chitosan-coated liposomes (ssCS-Lip) in the intestinal tract than other liposomal particles tested such as non-coated liposomes and chitosan-coated multilamellar one. These observations explained well the superiority of the ssCS-Lip as drug carrier in oral administration of calcitonin in rats than other liposomal particles. PMID:16169120

  15. TiN-based coatings on fuel cladding tubes for advanced nuclear reactors

    SciTech Connect

    Ickchan Kim; Fauzia Khatkhatay; Liang Jiao; Greg Swadener; James Cole; Jian Gan; Haiyan Wang

    2012-10-01

    Titanium nitride (TiN) thin films are coated on HT-9 and MA957 fuel cladding tubes and bars to explore their mechanical strength, thermal stability, diffusion barrier properties, and thermal conductivity properties. The ultimate goal is to implement TiN as an effective diffusion barrier to prevent the inter-diffusion between the nuclear fuel and the cladding material, and thus lead to a longer life time of the cladding tubes. Mechanical tests including hardness and scratch tests for the samples before and after thermal cycle tests show that the films have a high hardness of 28 GPa and excellent adhesion properties despite the thermal treatment. Thermal conductivity measurements demonstrate that the thin TiN films have very minimal impact on the overall thermal conductivity of the MA957 and HT9 substrates, i.e., the thermal conductivity of the uncoated HT-9 and MA957 substrates was 26.25 and 28.44 W m-1K-1 , and that of the coated ones was 26.21 and 28.38 W m-1K-1, respectively. A preliminary Ce diffusion test on the couple of Ce/TiN/HT-9 suggests that TiN has excellent material compatibility and good diffusion barrier properties.

  16. Engineering Multifunctional Living Paints: Thin, Convectively-Assembled Biocomposite Coatings of Live Cells and Colloidal Latex Particles Deposited by Continuous Convective-Sedimentation Assembly

    NASA Astrophysics Data System (ADS)

    Jenkins, Jessica Shawn

    Advanced composite materials could be revolutionized by the development of methods to incorporate living cells into functional materials and devices. This could be accomplished by continuously and rapidly depositing thin ordered arrays of adhesive colloidal latex particles and live cells that maintain stability and preserve microbial reactivity. Convective assembly is one method of rapidly assembling colloidal particles into thin (<10 microm thick), ordered films with engineered compositions, thicknesses, and particle packing that offer several advantages over thicker randomly ordered composites, including enhanced cell stability and increased reactivity through minimized diffusion resistance to nutrients and reduced light scattering. This method can be used to precisely deposit live bacteria, cyanobacteria, yeast, and algae into biocomposite coatings, forming reactive biosensors, photoabsorbers, or advanced biocatalysts. This dissertation developed new continuous deposition and coating characterization methods for fabricating and characterizing <10 microm thick colloid coatings---monodispersed latex particle or cell suspensions, bimodal blends of latex particles or live cells and microspheres, and trimodal formulations of biomodal latex and live cells on substrates such as aluminum foil, glass, porous Kraft paper, polyester, and polypropylene. Continuous convective-sedimentation assembly (CSA) is introduced to enable fabrication of larger surface area and long coatings by constantly feeding coating suspension to the meniscus, thus expanding the utility of convective assembly to deposit monolayer or very thin films or multi-layer coatings composed of thin layers on a large scale. Results show thin, tunable coatings can be fabricated from diverse coating suspensions and critical coating parameters that control thickness and structure. Particle size ratio and charge influence deposition, convective mixing or demixing and relative particle locations. Substrate

  17. Gold-coated magnetic particles for solid-phase immunoassays: enhancing immobilized antibody binding efficiency and analytical performance.

    PubMed

    Zhang, Hairong; Meyerhoff, Mark E

    2006-01-15

    The preparation and characterization of gold-coated magnetic particles are described for use as more efficient solid-phase materials in immunoassay development. A thin gold coating on commercial tosylated magnetic polystyrene particles (4.5 microm) is achieved via an electroless plating method involving initial reaction of the particles with Sn(II), followed by redox deposition of Ag0, that serves as a catalytic site for the subsequent reduction of Na3Au(SO3)2 in the presence of formaldehyde to yield the adhered gold layer. Scanning electron microscopy, energy-dispersive X-ray analysis, and X-ray photoelectron spectroscopy indicate the presence of the desired Au0 outer layer. To characterize the improved yield of antibody binding sites on such gold-coated phases, the modified particles are reacted with the free thiols of Fab' fragments of an anti-alkaline phosphatase (ALP) antibody to orient all the antigenic binding sites in a favorable direction. After equilibration with ALP, the amount of ALP bound to the surface of such particles is nearly 2.5-fold greater than on non-gold-coated particles possessing the same amount of immobilized anti-ALP Fab', but oriented randomly on the surface. The new gold-coated magnetic particles are further used as a solid phase for developing a sandwich-type enzyme immunoassay to detect C-reactive protein (CRP) using horseradish peroxidase as the enzyme label. The gold-coated magnetic particles with anti-CRP monoclonal Fab' reagents provide assays with enhanced assay slope (1.8-fold), lower nonspecific adsorption, and a detection limit improvement of nearly 10-fold (0.14 vs 1.9 ng/mL) compared to the same Fab' anti-CRP immobilized on the initial tosylated polystyrene magnetic particles. The improved assay performance is attributed to the more favorable binding orientation of the self-assembled monolayer of Fab' fragments on the gold-coated particles compared to the random orientation on the non-gold-coated surfaces. PMID:16408947

  18. Role of organic coating on carbonyl iron suspended particles in magnetorheological fluids

    NASA Astrophysics Data System (ADS)

    Jang, I. B.; Kim, H. B.; Lee, J. Y.; You, J. L.; Choi, H. J.; Jhon, M. S.

    2005-05-01

    Carbonyl iron (CI) has been widely used as a suspended particle in magnetorheological (MR) fluids. However, pristine CI-based MR fluids have several drawbacks, including severe sedimentation of the CI particles due to the large density difference with the carrier liquid, difficulties in redispersion after caking, abrasion of device surfaces during long-term operation, and rust of iron by oxidation. To overcome these shortcomings, we coated the CI particles with a poly(vinyl butyral) (PVB) shell. CI and CI-PVB particles were suspended in mineral oil and their MR characteristics were examined via a rotational rheometer in a parallel plate geometry equipped with a magnetic field supplier. Yield stress and flow response (shear stress and shear viscosity) were investigated at magnetic field strengths ranging from 0to343kA/m. Although the MR properties, such as yield stress and shear viscosity of CI-PVB based MR fluids, changed slightly compared with those of the pristine CI based MR fluid, the dispersion qualities (e.g., sedimentation stability) were noticeably improved.

  19. Characterization of nano-sized iron particle layers spin coated on glass substrate

    NASA Astrophysics Data System (ADS)

    Dehipawala, Sunil; Samarasekara, Pubudu; Dahanayake, Rasika; Tremberger, George; Cheung, Tak D.; Gafney, Harry D.

    2015-08-01

    Nanometer scale iron particles have a variety of technological applications. They are vastly utilized in optical and microwave devices. Thin films with varying compositions of iron (III) nitrate and ethylene glycol were deposited on glass substrate using a spin coating technique. The thicknesses of the films were controlled by the spin rate. Precursor films on the substrate were then annealed to different temperatures ranging from 200°C to 600°C for 1-3 hours in air. The microstructures of iron particles in films prepared under different conditions were investigated using X-ray Absorption spectroscopy and Mossbauer spectroscopy. The main absorption edge peak position and pre-edge energy position were identical in samples with different numbers of layers, but prepared under similar conditions. This indicates that there was no change in the charge state of the iron regardless of the number of layers. However the intensity of the pre-edge feature decreases as the number of layers increases, which shows a decrease of Fe-O compounds as the number of layers increases. Mossbauer spectrum of these iron particles contains only quadrupole doublets. The absence of six-linespectrum confirms the nano-size nature of the particles.

  20. Specific Measurements of In-Flight Droplet and Particle Behavior and Coating Microstructure in Suspension and Solution Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Fauchais, P.; Vardelle, M.; Goutier, S.; Vardelle, A.

    2015-12-01

    The plasma spraying of suspensions of sub-micro- or nano-sized particles and of solutions of chemicals precursors produces finely structured coatings that have generally enhanced properties compared to conventional plasma-sprayed coatings. However, most techniques used in conventional plasma spraying are no more adapted to experimentally observe the behavior of the liquid feedstock in the plasma jet and investigate the effect of the operating conditions on liquid fragmentation in droplets, solid particles released by solvent evaporation or formed from the chemical precursors. Also, specific techniques have to be used to study the coating formation and characterize its microstructure. This paper aims to present the main techniques developed or adapted, up to now, to study the plasma-liquid feedstock interactions and characterize the coatings achieved by suspension and solution plasma spraying.

  1. Effect of reinforcement particle size on the tribological properties of nano-diamond filled polytetrafluoroethylene based coating.

    PubMed

    Lim, D P; Lee, J Y; Lim, D S; Ahn, S G; Lyo, I W

    2009-07-01

    The tribological properties of PTFE composite coatings reinforced by nano-diamonds were investigated. Mechanical particle size reduction and dispersion of nano-diamond aggregates were performed by milling with ceramic beads in an organic solvent. Particle size was controlled by the milling time. Pastes comprising a PTFE solution mixed with nano-diamond having various sizes were coated on the aluminum substrate. Ball-on-plate type wear test was performed to investigate the friction and wear behavior. The results indicated that the addition of nano-diamonds effectively improved tribological performance of the PTFE coating. The reduction in nano-diamond sizes were not always improved the wear resistance of PTFE coating. This unexpected behavior was explained by observation on the worn surfaces and wear debris. PMID:19916429

  2. Abrasive wear by coal-fueled diesel engine and related particles

    SciTech Connect

    Ives, L.K.

    1992-09-01

    The development of commercially viable diesel engines that operate directly on pulverized coal-fuels will require solution to the problem of severe abrasive wear. The purpose of the work described in this report was to investigate the nature of the abrasive wear problem. Analytical studies were carried out to determine the characteristics of the coal-fuel and associated combustion particles responsible for abrasion. Laboratory pinon-disk wear tests were conducted on oil-particle mixtures to determine the relationship between wear rate and a number of different particle characteristics, contact parameters, specimen materials properties, and other relevant variables.

  3. Using CrAlN multilayer coatings to improve oxidation resistance of steel interconnects for solid oxide fuel cell stacks

    NASA Astrophysics Data System (ADS)

    Smith, R. J.; Tripp, C.; Knospe, A.; Ramana, C. V.; Kayani, A.; Gorokhovsky, Vladimir; Shutthanandan, V.; Gelles, D. S.

    2004-06-01

    The requirements of low-cost and high-temperature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. The performance of steel plates with multilayer coatings, consisting of CrN for electrical conductivity and CrAlN for oxidation resistance, was investigated. The coatings were deposited using large area filtered arc deposition technology, and subsequently annealed in air for up to 25 hours at 800 °C. The composition, structure, and morphology of the coated plates were characterized using Rutherford backscattering, nuclear reaction analysis, atomic force microscopy, and transmission electron microscopy techniques. By altering the architecture of the layers within the coatings, the rate of oxidation was reduced by more than an order of magnitude. Electrical resistance was measured at room temperature.

  4. Corrosion Resistance of Laser Produced in-situ Particle Reinforced Fe-matrix Composite Coating with High Nickel Content on Spheroidal Graphite Cast Iron

    NASA Astrophysics Data System (ADS)

    Qiwen, W.; Mingxing, M.; Cunyuan, P.; Xiaohui, Y.; Weiming, Z.

    Fe-matrix composite coatings reinforced by in-situ particles with high nickel content were produced on QT450-10 by laser alloying. Coatings with different microstructure proportions and particle distributions were obtained by the adjustment of the content of Ni, Ti and Zr in the alloying powder and the laser parameters. The influence of the content of Ni and the particle distribution on coating's corrosion resistance is studied, which is revealed by the electrochemical characteristics. The results indicate that the alloying coating with more content of nickel and less particles get corroded much harder with a higher corrosion rate.

  5. Assessment of C-18 coated silica particles as surrogate benthic organisms for examining bioaccumulation from bedded sediment

    SciTech Connect

    Lake, J.; McKinney, R.; Osterman, F.; Lake, C.

    1995-12-31

    To simulate the accumulation of neutral organic contaminants by infaunal benthos the partitioning of PCBs and PAHs between a contaminated estuarine sediment and admixed C-18 coated silica particles was measured. The C-18 coated particles initially were mixed into the sediment, then, at time intervals they were retrieved, separated from the sediment and analyzed. The concentrations of lower chlorinated PCB congeners (< five chlorine atoms per molecule) on the C-18 coated silica particles reached apparent steady state within 300 hrs while congeners with greater numbers of chlorine atoms required much greater time periods ( > one year) to reach apparent steady state. Increasing the concentration of C-18 coated silica particles in the mixtures generally decreased the time required to reach steady state. Non-alkylated PAHs showed significantly less partitioning from sediment to the C-18 particles than PCB congeners (p <.05), although the Log K{sub ow} ranges of the compounds in these comparisons were similar. BSAFs, defined as the lipid normalized contaminant concentration in an exposed organism divided by the organic carbon normalized contaminant concentration of the sediment, were calculated for these exposures using the C-18 of the particles as the lipid. The results from these exposures agreed closely with those measured in studies where living benthic organisms were exposed to contaminated sediment; supporting further development of this approach for measuring bioaccumulation from contaminated sediment.

  6. Effects of Particle Strength of Feedstock Powders on Properties of Warm-Sprayed WC-Co Coatings

    NASA Astrophysics Data System (ADS)

    Chivavibul, Pornthep; Watanabe, Makoto; Kuroda, Seiji; Kawakita, Jin; Komatsu, Masayuki; Sato, Kazuto; Kitamura, Junya

    2011-09-01

    Warm spray (WS) process, which can control the temperature of a combustion gas jet used to propel powder, has been successfully applied to deposit WC-Co coatings. Detrimental reactions resulting from dissolution of WC into Co binder and decarburization were suppressed effectively by keeping the WC-Co particles' temperature below the m.p. of the binder phase. In this study, three nano-structured WC-12Co powders with different particle strengths were prepared by changing the sintering conditions of spray-dried powder and were deposited by WS. The deposition efficiency and porosity of the coatings decreased with increasing the particle strength. The coating deposited from the powder with very low particle strength showed significant phase changes, while those deposited from the higher particle strengths showed almost no change. Particle Image Velocimetry revealed significant disintegration of the weakest powder, which explains the changes observed. The hardness and wear properties of the former coating, therefore, were inferior to the other two.

  7. Use of a surrogate aerosol in a preliminary screening for the potential carcinogenicity of coal coated with No. 6 fuel oil.

    PubMed

    Dalbey, W E; Blackburn, G R; Roy, T A; Sasaki, J; Krueger, A J; Mackerer, C R

    1998-02-01

    Coal, which contains significant amounts of water, can be ground and dried to produce an efficient fuel for electric power plants; however, spontaneous combustion can occur in the dried coal. Liquid petroleum hydrocarbons inhibit this combustion, but not all petroleum streams are effective. No. 6 fuel oil, a readily available and inexpensive stream, provides an effective coating, but the carcinogenic potential of coal particles treated with No. 6 fuel oil, which contains polynuclear aromatic hydrocarbons (PNAs), was undefined. As part of the assessment process, a series of studies was conducted to compare this treated coal with similar particles (petroleum coke) that had been tested by chronic inhalation in monkeys and rats. The amounts of PNAs in petroleum coke and treated coal were compared in extraction studies; the treated coal had only two-thirds of the organics extractable with benzene compared with coke and only 7% as much of the 3-7 ring PNAs, the likely tumorigenic compounds. In addition, the analytical profile of 3-7 ring PNAs was of lower molecular weights in the coal treated with fuel oil. The mutagenicity of extracts from treated coal was much less than with petroleum coke and markedly less than that of No. 6 fuel oil itself. The percutaneous absorption of 3H-benzo(a)pyrene from both particles and from their benzene extracts, as measured in vitro, was approximately eight times greater with petroleum coke than with treated coal. Based on these preliminary results, there is no evidence suggesting that the treated coal would pose any greater carcinogenic risk than petroleum coke. PMID:9487662

  8. Single Particle Deformation and Analysis of Silica-Coated Gold Nanorods before and after Femtosecond Laser Pulse Excitation.

    PubMed

    Albrecht, Wiebke; Deng, Tian-Song; Goris, Bart; van Huis, Marijn A; Bals, Sara; van Blaaderen, Alfons

    2016-03-01

    We performed single particle deformation experiments on silica-coated gold nanorods under femtosecond (fs) illumination. Changes in the particle shape were analyzed by electron microscopy and associated changes in the plasmon resonance by electron energy loss spectroscopy. Silica-coated rods were found to be more stable compared to uncoated rods but could still be deformed via an intermediate bullet-like shape for silica shell thicknesses of 14 nm. Changes in the size ratio of the rods after fs-illumination resulted in blue-shifting of the longitudinal plasmon resonances. Two-dimensional spatial mapping of the plasmon resonances revealed that the flat side of the bullet-like particles showed a less pronounced longitudinal plasmonic electric field enhancement. These findings were confirmed by finite-difference time-domain (FDTD) simulations. Furthermore, at higher laser fluences size reduction of the particles was found as well as for particles that were not completely deformed yet. PMID:26871607

  9. Single Particle Deformation and Analysis of Silica-Coated Gold Nanorods before and after Femtosecond Laser Pulse Excitation

    PubMed Central

    2016-01-01

    We performed single particle deformation experiments on silica-coated gold nanorods under femtosecond (fs) illumination. Changes in the particle shape were analyzed by electron microscopy and associated changes in the plasmon resonance by electron energy loss spectroscopy. Silica-coated rods were found to be more stable compared to uncoated rods but could still be deformed via an intermediate bullet-like shape for silica shell thicknesses of 14 nm. Changes in the size ratio of the rods after fs-illumination resulted in blue-shifting of the longitudinal plasmon resonances. Two-dimensional spatial mapping of the plasmon resonances revealed that the flat side of the bullet-like particles showed a less pronounced longitudinal plasmonic electric field enhancement. These findings were confirmed by finite-difference time-domain (FDTD) simulations. Furthermore, at higher laser fluences size reduction of the particles was found as well as for particles that were not completely deformed yet. PMID:26871607

  10. Core Fueling and Edge Particle Flux Analysis in Ohmically and Auxiliary Heated NSTX Plasmas

    SciTech Connect

    V.A. Soukhanovskii; R. Maingi; R. Raman; H.W. Kugel; B.P. LeBlanc; L. Roquemore; C.H. Skinner; NSTX Research Team

    2002-06-12

    The Boundary Physics program of the National Spherical Torus Experiment (NSTX) is focusing on optimization of the edge power and particle flows in b * 25% L- and H-mode plasmas of t {approx} 0.8 s duration heated by up to 6 MW of high harmonic fast wave and up to 5 MW of neutral beam injection. Particle balance and core fueling efficiencies of low and high field side gas fueling of L-mode homic and NBI heated plasmas have been compared using an analytical zero dimensional particle balance model and measured ion and neutral fluxes. Gas fueling efficiencies are in the range of 0.05-0.20 and do not depend on discharge magnetic configuration, density or poloidal location of the injector. The particle balance modeling indicates that the addition of HFS fueling results in a reversal of the wall loading rate and higher wall inventories. Initial particle source estimates obtained from neutral pressure and spectroscopic measurements indicate that ion flux into the divertor greatly exceeds midplane ion flux from the main plasma, suggesting that the scrape-off cross-field transport plays a minor role in diverted plasmas. Present analysis provides the basis for detailed fluid modeling of core and edge particle flows and particle confinement properties of NSTX plasmas. This research was supported by the U.S. Department of Energy under contracts No. DE-AC02-76CH03073, DE-AC05-00OR22725, and W-7405-ENG-36.

  11. Abrasive wear by diesel engine coal-fuel and related particles

    SciTech Connect

    Ives, L.K.

    1994-09-01

    The purpose of the work summarized in this report was to obtain a basic understanding of the factors which are responsible for wear of the piston ring and cylinder wall surfaces in diesel engines utilizing coal-fuel. The approach included analytical studies using scanning electron microscopy and energy dispersive x-ray analyses to characterize coal-fuel and various combustion particles, and two different wear tests. The wear tests were a modified pin-on-disk test and a block-on-ring test capable of either unidirectional or reciprocating-rotational sliding. The wear tests in general were conducted with mixtures of the particles and lubricating oil. The particles studied included coal-fuel, particles resulting from the combustion of coal fuel, mineral matter extracted during the processing of coal, and several other common abrasive particle types among which quartz was the most extensively examined. The variables studied included those associated with the particles, such as particle type, size, and hardness; variables related to contact conditions and the surrounding environment; and variables related to the type and properties of the test specimen materials.

  12. Utilization of calcium carbonate particles from eggshell waste as coating pigments for ink-jet printing paper.

    PubMed

    Yoo, Sukjoon; Hsieh, Jeffery S; Zou, Peter; Kokoszka, John

    2009-12-01

    The effective treatment and utilization of biowaste have been emphasized in our society for environmental and economic concerns. Recently, the eggshell waste in the poultry industry has been highlighted because of its reclamation potential. This study presents an economical treatment process to recover useful bioproducts from eggshell waste and their utilization in commercial products. We developed the dissolved air floatation (DAF) separation unit, which successfully recovered 96% of eggshell membrane and 99% of eggshell calcium carbonate (ECC) particles from eggshell waste within 2 h of operation. The recovered ECC particles were utilized as coating pigments for ink-jet printing paper and their impact on the ink density and paper gloss were investigated. The addition of the ECC particles as coating pigments enhances the optical density of cyan, magenta and yellow inks while decreasing the black ink density and the gloss of the coated paper. PMID:19665373

  13. Effective density and morphology of particles emitted from small-scale combustion of various wood fuels.

    PubMed

    Leskinen, Jani; Ihalainen, Mika; Torvela, Tiina; Kortelainen, Miika; Lamberg, Heikki; Tiitta, Petri; Jakobi, Gert; Grigonyte, Julija; Joutsensaari, Jorma; Sippula, Olli; Tissari, Jarkko; Virtanen, Annele; Zimmermann, Ralf; Jokiniemi, Jorma

    2014-11-18

    The effective density of fine particles emitted from small-scale wood combustion of various fuels were determined with a system consisting of an aerosol particle mass analyzer and a scanning mobility particle sizer (APM-SMPS). A novel sampling chamber was combined to the system to enable measurements of highly fluctuating combustion processes. In addition, mass-mobility exponents (relates mass and mobility size) were determined from the density data to describe the shape of the particles. Particle size, type of fuel, combustion phase, and combustion conditions were found to have an effect on the effective density and the particle shape. For example, steady combustion phase produced agglomerates with effective density of roughly 1 g cm(-3) for small particles, decreasing to 0.25 g cm(-3) for 400 nm particles. The effective density was higher for particles emitted from glowing embers phase (ca. 1-2 g cm(-3)), and a clear size dependency was not observed as the particles were nearly spherical in shape. This study shows that a single value cannot be used for the effective density of particles emitted from wood combustion. PMID:25365741

  14. Kinetics of fuel particle weathering and {sup 90}Sr mobility in the Chernobyl 30-km exclusion zone

    SciTech Connect

    Kashparov, V.A.; Zvarich, S.I.; Protsak, V.P.; Levchuk, S.E.; Oughton, D.H.

    1999-03-01

    Weathering of fuel particles and the subsequent leaching of radionuclides causes {sup 90}Sr mobility in Chernobyl soils to increase with time after disposition. Studies of {sup 90}Sr speciation in soils collected in 1995 and 1996 from the Chernobyl 30-km exclusion zone have been used to calculate rates of fuel particles dissolution under natural environmental conditions. Results show that the velocity of fuel particle dissolution is primarily dependent on the physico-chemical characteristics of the particles and partially dependent on soil acidity. Compared to other areas, the fuel particle dissolution rate is significantly lower in the contaminated areas to the west of the Chernobyl reactor where deposited particles were presumably not oxidized prior to release. The data have been used to derive mathematical models that describe the rate of radionuclide leaching from fuel particles in the exclusion zone and changes in soil-to-plant transfer as a function of particle type and soil pH.

  15. Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

    PubMed

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

    2013-05-01

    Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate. PMID:23858864

  16. Nanocrystalline particle coatings on alpha-alumina powders by a carbonate precipitation and thermal-assisted combustion route.

    PubMed

    Kim, Sang Woo; Jung, Young Mi

    2007-11-01

    We have suggested ultrafine particle coating processes for preparing nanocrystalline particle coated alpha-alumina powders by a carbonate precipitation and thermal-assisted combustion route, which is environmentally friendly. The nanometric ammonium aluminum carbonate hydroxide (AACH) as a precursor for coating of alumina was produced from precipitation reaction of ammonium aluminum sulfate and ammonium hydrogen carbonate. The synthetic crystalline size and morphology were greatly dependent on pH and temperature. By adding ammonium aluminum sulfate solution dispersed the alpha-alumina core particle in the ammonium hydrogen carbonate aqueous solution, nanometric AACH with a size of 5 nm was tightly bonded and uniformly coated on the core powder due to formation of surface complexes by the adsorption of carbonates, hydroxyl and ammonia groups on the surface of aluminum oxide. The synthetic precursor rapidly converted to amorphous- and y-alumina phase without significant change in the morphological features through decomposition of surface complexes and thermal-assisted phase transformation. As a result, the nanocrystalline polymorphic particle coated alpha-alumina core powders with highly uniform distribution were prepared from the route of carbonate precipitation and thermal-assisted combustion. PMID:18047085

  17. Fuel Property, Emission Test, and Operability Results from a Fleet of Class 6 Vehicles Operating on Gas-to-Liquid Fuel and Catalyzed Diesel Particle Filters

    SciTech Connect

    Alleman, T. L.; Eudy, L.; Miyasato, M.; Oshinuga, A.; Allison, S.; Corcoran, T.; Chatterjee, S.; Jacobs, T.; Cherrillo, R. A.; Clark, R.; Virrels, I.; Nine, R.; Wayne, S.; Lansing, R.

    2005-11-01

    A fleet of six 2001 International Class 6 trucks operating in southern California was selected for an operability and emissions study using gas-to-liquid (GTL) fuel and catalyzed diesel particle filters (CDPF). Three vehicles were fueled with CARB specification diesel fuel and no emission control devices (current technology), and three vehicles were fueled with GTL fuel and retrofit with Johnson Matthey's CCRT diesel particulate filter. No engine modifications were made.

  18. Online single particle measurements of black carbon coatings, structure and optical properties

    NASA Astrophysics Data System (ADS)

    Allan, James; Liu, Dantong; Taylor, Jonathan; Flynn, Michael; Williams, Paul; Morgan, William; Whitehead, James; Alfarra, Rami; McFiggans, Gordon; Coe, Hugh

    2016-04-01

    The impacts of black carbon on meteorology and climate remain a major source of uncertainty, owing in part to the complex relationship between the bulk composition of the particulates and their optical properties. A particular complication stems from how light interacts with particles in response to the microphysical configuration and any 'coatings', i.e. non-black carbon material that is either co-emitted or subsequently obtained through atmospheric processing. This may cause the particle to more efficiently absorb or scatter light and may even change the sign of its radiative forcing potential. While much insight has been gained through measurements of bulk aerosol properties, either while suspended or after collection on a filter or impactor substrate, this does not provide a complete picture and thus may not adequately constrain the system. Here we present an overview of recent work to better constrain the properties of black carbon using online, in situ measurements of single particles, primarily using a Single Particle Soot Photometer (SP2). We have developed novel methods of inverting the data produced and combining the different metrics derived so as to give the most effective insights into black carbon sources, processes and properties. We have also used this measurement in conjunction with other instruments (sometimes in series) and used the data to challenge many commonly used models of optical properties such as core-shell Mie, Rayleigh-Debeye-Gans and effective medium. This work has been carried out in a variety of atmospheric environments and with laboratory-produced soots, e.g. from a diesel engine rig. Highlights include the finding that with real-world atmospheric aerosols, bulk optical measurements may be insufficient to derive brown carbon parameters without detailed morphological data. We also show that the enhancement of absorption for both ambient and laboratory generated particles only occurs after the coating mass fraction reaches a certain

  19. Monte Carlo simulation of light scattering from size distributed homogenous and coated spherical particles

    NASA Astrophysics Data System (ADS)

    Gogoi, Ankur

    Light scattering is a subject of intensive research at the present time in diverse fields of research namely, physics, astronomy, meteorology, biology, nanotechnology, etc. Observation and theoretical calculation of the absorption and scattering properties of particles, whose size ranges from micrometer to nanometer, are not only essential to deduce their physical properties but also capable of giving useful information for better understanding of radiation transfer through a medium containing such scatterer. In addition to such experimental and theoretical studies on light scattering by particulate matter several other groups have been extensively using Monte Carlo (MC) method to simulate light (photon) propagation in scattering media. Importantly such methods of simulating light scattering properties of artificial particles are proving to be a very useful tool in verifying the experimental observations with real samples as well as providing new clues to improve the accuracy of the existing theoretical models. In this contribution we report a MC method developed by implementing Mie theory to simulate the light scattering pattern from size distributed homogenous and coated spherical particles in single scattering regime. The computer program was written in ANSI C-language. The accuracy, efficiency and reliability of the MC method were validated by comparing the results generated by using the MC method with other benchmark theoretical results and experimental results with standard samples. Notably the MC method reported here is found to be stable even for very large spherical particles (size parameters > 1000) with large values of real (= 10) and imaginary part (= 10) of the refractive index. The promising field of application of the reported MC method will be in simulating the light (or electromagnetic) scattering properties of different types of planetary and interplanetary dust particles.

  20. Calculation and experimental study on high-speed impact of heat-resistant coating materials with a meteoric particle

    NASA Astrophysics Data System (ADS)

    Glazunov, Anatoly; Ishchenko, Aleksandr; Afanas'eva, Svetlana; Belov, Nikolai; Burkin, Viktor; Rogaev, Konstantin; Yugov, Nikolai

    2016-01-01

    The given article presents the conducted calculation and experimental study on destruction of heat-resistant coating material of an aircraft in the process of high-speed interaction of the steel spherical projectile. The projectile is imitating a meteoric particle. The study was conducted in the wide range of velocities. The mathematical behavioral model of heat-resistant coating under high-speed impact was developed. The interaction of ameteoric particle with an element of the protective structure has especially individual character and depends on impact velocity and angle, materials of the interacting solids.

  1. Adaptive neuro-fuzzy inference system (ANFIS) to predict CI engine parameters fueled with nano-particles additive to diesel fuel

    NASA Astrophysics Data System (ADS)

    Ghanbari, M.; Najafi, G.; Ghobadian, B.; Mamat, R.; Noor, M. M.; Moosavian, A.

    2015-12-01

    This paper studies the use of adaptive neuro-fuzzy inference system (ANFIS) to predict the performance parameters and exhaust emissions of a diesel engine operating on nanodiesel blended fuels. In order to predict the engine parameters, the whole experimental data were randomly divided into training and testing data. For ANFIS modelling, Gaussian curve membership function (gaussmf) and 200 training epochs (iteration) were found to be optimum choices for training process. The results demonstrate that ANFIS is capable of predicting the diesel engine performance and emissions. In the experimental step, Carbon nano tubes (CNT) (40, 80 and 120 ppm) and nano silver particles (40, 80 and 120 ppm) with nanostructure were prepared and added as additive to the diesel fuel. Six cylinders, four-stroke diesel engine was fuelled with these new blended fuels and operated at different engine speeds. Experimental test results indicated the fact that adding nano particles to diesel fuel, increased diesel engine power and torque output. For nano-diesel it was found that the brake specific fuel consumption (bsfc) was decreased compared to the net diesel fuel. The results proved that with increase of nano particles concentrations (from 40 ppm to 120 ppm) in diesel fuel, CO2 emission increased. CO emission in diesel fuel with nano-particles was lower significantly compared to pure diesel fuel. UHC emission with silver nano-diesel blended fuel decreased while with fuels that contains CNT nano particles increased. The trend of NOx emission was inverse compared to the UHC emission. With adding nano particles to the blended fuels, NOx increased compared to the net diesel fuel. The tests revealed that silver & CNT nano particles can be used as additive in diesel fuel to improve combustion of the fuel and reduce the exhaust emissions significantly.

  2. Development of wear resistant nanostructured duplex coatings by high velocity oxy-fuel process for use in oil sands industry.

    PubMed

    Saha, Gobinda C; Khan, Tahir I; Glenesk, Larry B

    2009-07-01

    Oil sands deposits in Northern Alberta, Canada represent a wealth of resources attracting huge capital investment and significant research focus in recent years. As of 2005, crude oil production from the current oil sands operators accounted for 50% of Canada's domestic production. Alberta's oil sands deposits contain approximately 1.7 trillion barrels of bitumen, of which over 175 billion are recoverable with current technology, and 315 billion barrels are ultimately recoverable with technological advances. A major problem of operating machinery and equipment in the oil sands is the unpredictable failure from operating in this highly aggressive environment. One of the significant causes of that problem is premature material wear. An approach to minimize this wear is the use of protective coatings and, in particular, a cermet thin coating. A high level of coating homogeneity is critical for components such as bucketwheels, draglines, conveyors, shovels, heavyhauler trucks etc. that are subjected to severe degradation through abrasive wear. The identification, development and application of optimum wear solutions for these components pose an ongoing challenge. Nanostructured cermet coatings have shown the best results of achieving the degree of homogeneity required for these applications. In this study, WC-17Co cermet powder with nanocrystalline WC core encapsulated with 'duplex' Co layer was used to obtain a nanostructured coating. To apply this coating, high velocity oxy-fuel (HVOF) thermal spraying technique was used, as it is known for producing wear-resistant coatings superior to those obtained from plasma-based techniques. Mechanical, sliding wear and microstructural behavior of the coating was compared with those of the microstructured coating obtained from spraying WC-10Co-4Cr cermet powder by HVOF technique. Results from the nanostructured coating, among others, showed an average of 25% increase in microhardness, 30% increase in sliding wear resistance and

  3. Effects of Rhamnolipid and Carboxymethylcellulose Coatings on Reactivity of Palladium-Doped Nanoscale Zerovalent Iron Particles.

    PubMed

    Bhattacharjee, Sourjya; Basnet, Mohan; Tufenkji, Nathalie; Ghoshal, Subhasis

    2016-02-16

    Nanoscale zerovalent iron (NZVI) particles are often coated with polymeric surface modifiers for improved colloidal stability and transport during remediation of contaminated aquifers. Doping the NZVI surface with palladium (Pd-NZVI) increases its reactivity to pollutants such as trichloroethylene (TCE). In this study, we investigate the effects of coating Pd-NZVI with two surface modifiers of very different molecular size: rhamnolipid (RL, anionic biosurfactant, M.W. 600 g mol(-1)) and carboxymethylcellulose (CMC, anionic polyelectrolyte, M.W. 700 000 g mol(-1)) on TCE degradation. RL loadings of 13-133 mg TOC/g NZVI inhibited deposition of Pd in a concentration-dependent manner, thus limiting the number of available Pd sites and decreasing the TCE degradation reaction rate constant from 0.191 h(-1) to 0.027 h(-1). Furthermore, the presence of RL in solution had an additional inhibitory effect on the reactivity of Pd-NZVI by interacting with the exposed Pd deposits after they were formed. In contrast, CMC had no effect on reactivity at loadings up to 167 mg TOC/g NZVI. There was a lack of correlation between Pd-NZVI aggregate sizes and TCE reaction rates, and is explained by cryo-transmission electron microscopy images that show open, porous aggregate structures where TCE would be able to easily access Pd sites. PMID:26745244

  4. Nanostructured core-shell Ni deposition on SiC particles by alkaline electroless coating

    NASA Astrophysics Data System (ADS)

    Uysal, M.; Karslioğlu, R.; Alp, A.; Akbulut, H.

    2011-10-01

    In this study, core-shell nanostructured nickel formation on silicon carbide (SiC) ceramic powders was achieved through the electroless deposition method using alkaline solutions. To produce a nano core-shell Ni deposition on the SiC surfaces, process parameters such as pH values, the type of reducer material, deposition temperature, stirring rate and activation procedure among others were determined. Full coverage of core-shell nickel structures on SiC surfaces was achieved with a grain size of between 100 and 300 nm, which was approximately the same deposition thickness on the SiC surfaces. The surface morphology of the coated SiC particles showed a homogenous distribution of nanostructured nickel grains characterized by scanning electron microscopy and X-ray diffraction techniques. The nanostructures of the crystalline Ni coatings were observed to be attractive for achieving both good bonding and dense structure. The thin core shell-structure of Ni on the SiC surfaces was assessed as a beneficial reinforcement for possible metal matrix composite manufacturing.

  5. Corrosion resistance of enamel coating modified by calcium silicate and sand particle for steel reinforcement in concrete

    NASA Astrophysics Data System (ADS)

    Tang, Fujian

    Porcelain enamel has stable chemical property in harsh environments such as high temperature, acid and alkaline, and it can also chemically react with substrate reinforcing steel resulting in improved adherence strength. In this study, the corrosion resistances of enamel coating modified by calcium silicate and sand particles, which are designed for improved bond strength with surrounding concrete, were investigated in 3.5 wt% NaCl solution. It consists of two papers that describe the results of the study. The first paper investigates the corrosion behavior of enamel coating modified by calcium silicate applied to reinforcing steel bar in 3.5 wt% NaCl solution by OCP, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The coatings include a pure enamel, a mixed enamel that consists of 50% pure enamel and 50% calcium silicate by weight, and a double enamel that has an inner pure enamel layer and an outer mixed enamel layer. Electrochemical tests demonstrates that both pure and double enamel coatings can significantly improve corrosion resistance, while the mixed enamel coating offers very little protection due to connected channels. The second paper is focused on the electrochemical characteristics of enamel coating modified by sand particle applied to reinforcing steel bar in 3.5 wt% NaCl solution by EIS. Six percentages by weight are considered including 5%, 10%, 20%, 30%, 50%, and 70%. Results reveal that addition of sand particle does not affect its corrosion resistance significantly. Most of the sand particles can wet very well with enamel body, while some have a weak zone which is induced during the cooling stage due to different coefficient of thermal expansion. Therefore, quality control of sand particle is the key factor to improve its corrosion resistance.

  6. Semi-automated structural characterisation of high velocity oxy fuel thermally sprayed WC-Co based coatings

    NASA Astrophysics Data System (ADS)

    Fay, M. W.; Han, Y.; McCartney, G.; Korpiola, K.; Brown, P. D.

    2008-08-01

    The application of an automated procedure for the rapid assessment of selected area electron diffraction patterns is described. Comparison with complementary EDX spectra has enabled the thermal decomposition reactions within high velocity oxy-fuel thermally sprayed WC-Co coatings to be investigated.

  7. Rheological properties of magnetorheological suspensions based on core-shell structured polyaniline-coated carbonyl iron particles

    NASA Astrophysics Data System (ADS)

    Sedlačík, M.; Pavlínek, V.; Sáha, P.; Švrčinová, P.; Filip, P.; Stejskal, J.

    2010-11-01

    The sedimentation caused by the high density of suspended particles used in magnetorheological fluids is a significant obstacle for their wider application. In the present paper, core-shell structured carbonyl iron-polyaniline particles in silicone oil were used as a magnetorheological suspension with enhanced dispersion stability. Bare carbonyl iron particles were suspended in silicone oil to create model magnetorheological suspensions of different loading. For a magnetorheological suspension of polyaniline-coated particles the results show a decrease in the base viscosity. Moreover, the polyaniline coating has a negligible influence on the MR properties under an external magnetic field B. The change in the viscoelastic properties of magnetorheological suspensions in the small-strain oscillatory shear flow as a function of the strain amplitude, the frequency and the magnetic flux density was also investigated.

  8. Preparation of soft magnetic composites for Fe particles coated with (NiZn)Fe2O4 via microwave treatment

    NASA Astrophysics Data System (ADS)

    Peng, Yuandong; Nie, Junwu; Zhang, Wenjun; Bao, Chongxi; Ma, Jian; Cao, Yang

    2015-12-01

    Soft magnetic composites (SMCs) of Fe particles coated with fine particle Ni0.5Zn0.5Fe2O4 ferrite were prepared via microwave heat treatment, and the magnetic properties and microstructures of these composites were investigated. The results show that a well-distributed Ni0.5Zn0.5Fe2O4 coating layer was formed on the surface of the Fe particles upon microwave annealing. The SMCs sample treated by microwave heating at 800 °C for 30 min under N2 had a perfect insulation layer between the Fe particles and showed stable permeability and low core loss as well as good magnetic characteristics over a wide frequency range.

  9. Evaluation of silver-coated stainless steel bipolar plates for fuel cell applications

    NASA Astrophysics Data System (ADS)

    Huang, Ing-Bang

    In this study, computer-aided design and manufacturing (CAD/CAM) technology were applied to develop and produce stainless steel bipolar plates for DMFC (direct methanol fuel cell). Effect of surface modification on the cell performance of DMFC was investigated. Surface modifications of the stainless steel bipolar plates were made by the electroless plating method. A DMFC consisting of silver coated stainless steel as anode and uncoated stainless steel as cathode was assembled and evaluated. The methanol crossover rate (R c) of the proton exchange membrane (PEM) was decreased by about 52.8%, the efficiency (E f) of DMFC increased about 7.1% and amounts of methanol electro-oxidation at the cathode side (M co) were decreased by about 28.6%, as compared to uncoated anode polar plates. These measurements were determined by the transient current and mathematical analysis.

  10. Miniaturized ascorbic acid fuel cells with flexible electrodes made of graphene-coated carbon fiber cloth

    NASA Astrophysics Data System (ADS)

    Hoshi, Kazuki; Muramatsu, Kazuo; Sumi, Hisato; Nishioka, Yasushiro

    2016-04-01

    Ascorbic acid (AA) is a biologically friendly compound and exists in many products such as sports drinks, fruit, and even in human blood. Thus, a miniaturized and flexible ascorbic acid fuel cell (AAFC) is expected be a power source for portable or implantable electric devices. In this study, we fabricated an AAFC with anode and cathode dimensions of 3 × 10 mm2 made of a graphene-coated carbon fiber cloth (GCFC) and found that GCFC electrodes significantly improve the power generated by the AAFC. This is because the GCFC has more than two times the effective surface area of a conventional carbon fiber cloth and it can contain more enzymes. The power density of the AAFC in a phosphate buffer solution containing 100 mM AA at room temperature was 34.1 µW/cm2 at 0.46 V. Technical issues in applying the AAFC to portable devices are also discussed.

  11. Void forming pyrolytic carbon coating process

    SciTech Connect

    Beatty, R.L.; Cook, J.L.

    2000-06-27

    A pyrolytic carbon coated nuclear fuel particle and method of making it are disclosed. The fuel particle has a core composed of a refractory compound of an actinide metal. The pyrolytic carbon coating surrounds the core so as to provide a void volume therebetween. The coating has an initial density of no greater than 1.45 grams/cm{sup 3} and an anisotropy factor than 3.0 and a final density upon heat treatment above about 2,000 C of greater than 1.7 grams/cm{sup 3} and an anisotropy factor greater than 5.

  12. Void forming pyrolytic carbon coating process

    DOEpatents

    Beatty, Ronald L.; Cook, Jackie L.

    2000-01-01

    A pyrolytic carbon coated nuclear fuel particle and method of making it. The fuel particle has a core composed of a refractory compound of an actinide metal. The pyrolytic carbon coating surrounds the core so as to provide a void volume therebetween. The coating has an initial density of no greater than 1.45 grams/cm.sup.3 and an anisotropy factor than 3.0 and a final density upon heat treatment above about 2000.degree. C. of greater than 1.7 grams/cm.sup.3 and an anisotropy factor greater than 5.

  13. Stratospheric Injection of Reflective Aerosols or Particles by Means of Aviation Fuel Additives.

    NASA Astrophysics Data System (ADS)

    Gorman, J.

    2007-12-01

    Various suggestions have been made for stratospheric aerosols or particles to simulate the observed cooling effect of major volcanic eruptions. The best known is the detailed proposal of Paul Crutzen for sulphur dioxide. Also extensively discussed is diatomous earth, injected as individual diatoms. (Silica particles originating as marine shells.) This paper describes the selection and preliminary testing of chemicals that might be used as aviation fuel additives to distribute these two products, sulphur dioxide and micron sized silica particles, from a high flying commercial or military aircraft. The two chemicals tested are dimethyl sulphide to produce sulphur dioxide and tetra ethyl silicate to produce silica particles. In a closed glass jar both of these chemicals are indistinguishable from jet aviation fuel. Both are clear, colourless, oily liquids. Both dissolve in aviation fuel in any proportion. Solutions of each of these chemicals have been burned in a paraffin blowlamp as a simple simulation of a jet engine combustion chamber. Observation of the combustion suggests that the desired chemicals are produced and that the silica particles are of smoke or mist (micron) size. It is suggested that the solutions would probably have no detrimental effects on the fuel tanks, pipes, pumps or combustion chambers of the jet engine. This paper includes general facts about jet engines, aviation fuel, aircraft fuel systems and flight plans which may not be known to climate scientists. Also briefly considered are the health consequences of silica particles in the stratosphere. No tests have been done on a jet engine. Suggestions are made on the type of tests that would be needed by an organization having engine static test facilities.

  14. Low friction coatings for lubricant free use in rail points

    SciTech Connect

    Steffens, H.D.; Haumann, D.; Gramlich, M.; Wilden, J.; Wewel, M.; Hoehle, M.; Nestler, M.C.

    1995-12-31

    The development of different concepts for low friction coatings e.g. self lubricating coatings, lubricants sealed coatings or materials consisting of low friction matrices reinforced with wear resistance particles, has increased. Various experimental investigations concerning the wear and corrosion resistance of different coatings give a good insight into the different concepts. 22 coatings materials sprayed by using atmospheric plasma (APS) or high velocity oxy-fuel (HVOF) techniques were compared. A special testing facility was designed to investigate the wear resistance of the coatings to dry friction as well as to water lubrication and sand on the treated surface. The properties of the best coatings can be transferred into practice.

  15. Aluminium Foams Fabricated by the PM Route using Nickel-coated Titanium Hydride Powders of Controlled Particle Size

    NASA Astrophysics Data System (ADS)

    Proa-Flores, Paula Mercedes

    To establish the effect of reducing the temperature mismatch between the TiH2 decomposition temperature and the aluminium melting point on the foams morphological features and their mechanical compression behavior, a nickel coating on TiH2 powders was used as a hydrogen diffusion barrier and the size of TiH2 powders was controlled to modify the hydrogen evolution temperature. The nickel diffusion barrier was produced by an electroless deposition technique and the hydrogen evolution behavior of coated powders was investigated by thermogravimetrical analysis. The effect of particle size was determined with powders of five particle size fractions along with powders of different particle size obtained from a supplier. Foamable precursors were obtained by hot pressing a mix of aluminium powders with 1 wt.% of TiH2 powders and foams were fabricated at 750 and 800 °C. The foams mechanical strength was investigated by uni-axial compression on foam cylinders with and without outer skin. Coating produced a continuous and homogeneous deposit of 96.5 wt.% nickel and reduced the initial temperature mismatch by approximately 70°C. Additionally, the coating adhesion proved to be good enough to withstand the mixing and compaction processes. Nickel-coated TiH2 powders generated foams with a more homogeneous and reproducible pore structure than foams produced with powders in the as-received and passivated condition. On the other hand, the hydrogen evolution onset of TiH2 shifted towards higher temperatures as the particle size increased. The particle size influenced the foam expansion and the porosity features. Powders of larger particle size produced foams with a more uniform pore distribution and size. Finally, compression tests on skinless foams containing nickel displayed quasi-horizontal energy regimes with longer stroke lengths than the rest, however the final energy absorption efficiencies (above 7.2 kJ·kg-1) were not remarkably increased.

  16. Environmental degradation of oxidation resistant and thermal barrier coatings for fuel-flexible gas turbine applications

    NASA Astrophysics Data System (ADS)

    Mohan, Prabhakar

    The development of thermal barrier coatings (TBCs) has been undoubtedly the most critical advancement in materials technology for modern gas turbine engines. TBCs are widely used in gas turbine engines for both power-generation and propulsion applications. Metallic oxidation-resistant coatings (ORCs) are also widely employed as a stand-alone protective coating or bond coat for TBCs in many high-temperature applications. Among the widely studied durability issues in these high-temperature protective coatings, one critical challenge that received greater attention in recent years is their resistance to high-temperature degradation due to corrosive deposits arising from fuel impurities and CMAS (calcium-magnesium-alumino-silicate) sand deposits from air ingestion. The presence of vanadium, sulfur, phosphorus, sodium and calcium impurities in alternative fuels warrants a clear understanding of high-temperature materials degradation for the development of fuel-flexible gas turbine engines. Degradation due to CMAS is a critical problem for gas turbine components operating in a dust-laden environment. In this study, high-temperature degradation due to aggressive deposits such as V2O5, P2O 5, Na2SO4, NaVO3, CaSO4 and a laboratory-synthesized CMAS sand for free-standing air plasma sprayed (APS) yttria stabilized zirconia (YSZ), the topcoat of the TBC system, and APS CoNiCrAlY, the bond coat of the TBC system or a stand-alone ORC, is examined. Phase transformations and microstructural development were examined by using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. This study demonstrated that the V2O5 melt degrades the APS YSZ through the formation of ZrV2O7 and YVO 4 at temperatures below 747°C and above 747°C, respectively. Formation of YVO4 leads to the depletion of the Y2O 3 stabilizer and the deleterious transformation of the YSZ to the monoclinic ZrO2 phase. The investigation on the YSZ degradation by Na 2SO4 and a Na2SO4 + V2

  17. Evaluation of Cyanex 923-coated magnetic particles for the extraction and separation of lanthanides and actinides from nuclear waste streams

    NASA Astrophysics Data System (ADS)

    Shaibu, B. S.; Reddy, M. L. P.; Bhattacharyya, A.; Manchanda, V. K.

    2006-06-01

    In the magnetically assisted chemical separation (MACS) process, tiny ferromagnetic particles coated with solvent extractant are used to selectively separate radionuclides and hazardous metals from aqueous waste streams. The contaminant-loaded particles are then recovered from the waste solutions using a magnetic field. The contaminants attached to the magnetic particles are subsequently removed using a small volume of stripping agent. In the present study, Cyanex 923 (trialkylphosphine oxide) coated magnetic particles (cross-linked polyacrylamide and acrylic acid entrapping charcoal and iron oxide, 1:1:1, particle size=1-60 μm) are being evaluated for the possible application in the extraction and separation of lanthanides and actinides from nuclear waste streams. The uptake behaviour of Th(IV), U(VI), Am(III) and Eu(III) from nitric acid solutions was investigated by batch studies. The effects of sorption kinetics, extractant and nitric acid concentrations on the uptake behaviour of metal ions were systematically studied. The influence of fission products (Cs(I), Sr(II)) and interfering ions including Fe(III), Cr(VI), Mg(II), Mn(II), and Al(III) were investigated. The recycling capacity of the extractant-coated magnetic particles was also evaluated.

  18. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Xu, J. L.; Huang, Z. X.; Luo, J. M.; Zhong, Z. C.

    2014-04-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H2SO4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H2SO4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings.

  19. Selective catalytic reduction operation with heavy fuel oil: NOx, NH3, and particle emissions.

    PubMed

    Lehtoranta, Kati; Vesala, Hannu; Koponen, Päivi; Korhonen, Satu

    2015-04-01

    To meet stringent NOx emission limits, selective catalytic reduction (SCR) is increasingly utilized in ships, likely also in combination with low-priced higher sulfur level fuels. In this study, the performance of SCR was studied by utilizing NOx, NH3, and particle measurements. Urea decomposition was studied with ammonia and isocyanic acid measurements and was found to be more effective with heavy fuel oil (HFO) than with light fuel oil. This is suggested to be explained by the metals found in HFO contributing to metal oxide particles catalyzing the hydrolysis reaction prior to SCR. At the exhaust temperature of 340 °C NOx reduction was 85-90%, while at lower temperatures the efficiency decreased. By increasing the catalyst loading, the low temperature behavior of the SCR was enhanced. The drawback of this, however, was the tendency of particle emissions (sulfate) to increase at higher temperatures with higher loaded catalysts. The particle size distribution results showed high amounts of nanoparticles (in 25-30 nm size), the formation of which SCR either increased or decreased. The findings of this work provide a better understanding of the usage of SCR in combination with a higher sulfur level fuel and also of ship particle emissions, which are a growing concern. PMID:25780953

  20. Nanostructure of Metallic Particles in Light Water Reactor Used Nuclear Fuel

    SciTech Connect

    Buck, Edgar C.; Mausolf, Edward J.; Mcnamara, Bruce K.; Soderquist, Chuck Z.; Schwantes, Jon M.

    2015-03-11

    The extraordinary nano-structure of metallic particles in light water reactor fuels points to possible high reactivity through increased surface area and a high concentration of high energy defect sites. We have analyzed the metallic epsilon particles from a high burn-up fuel from a boiling water reactor using transmission electron microscopy and have observed a much finer nanostructure in these particles than has been reported previously. The individual round particles that varying in size between ~20 and ~50 nm appear to consist of individual crystallites on the order of 2-3 nm in diameter. It is likely that in-reactor irradiation induce displacement cascades results in the formation of the nano-structure. The composition of these metallic phases is variable yet the structure of the material is consistent with the hexagonal close packed structure of epsilon-ruthenium. These findings suggest that unusual catalytic behavior of these materials might be expected, particularly under accident conditions.

  1. Effect of particle size and dopant concentration on photophysical properties of Eu3+-doped rare earth oxysulphide phosphor coatings.

    PubMed

    Chakradhar, R P S; Basu, Bharathibai J; Lakshmi, R V

    2011-02-01

    Europium-doped rare-earth oxysulphides (red phosphors) are often used as reference luminophore in pyrene-based pressure sensor coatings for aerodynamic applications. Different red phosphor samples were characterized for their particle size, chemical composition, photoluminescent properties and temperature sensitivity. The red phosphor samples were characterized using energy-dispersive X-ray spectroscopy (EDX) for elemental analysis and scanning electron microscopy (SEM) for morphology and particle size measurement. The particle size was in the range of 1.5-5.7 μm with morphology of hexagonal or spherical shape. It was found that phosphor with higher europium content exhibited higher luminescent emission intensity. The phosphor coatings were prepared by spraying a dispersion of the material in silicone resin. Smooth coatings were obtained by using phosphor samples with smaller particle size. Upon 334 nm excitation, the coatings showed characteristic luminescence 5D0→7FJ (J=0, 1, 2, 3, 4) of the Eu3+ ions. The electronic transition located at 626 nm (5D0→7F2) of Eu3+ ions was stronger than the magnetic dipole transition located at 595 nm (5D0→7F1). Luminescence decay curves obeyed double exponential behaviour. The phosphor samples showed temperature sensitivity of -0.012 to -0.168%/°C in the temperature range of 25-50 °C. PMID:21215689

  2. An investigation of the typical corrosion parameters used to test polymer electrolyte fuel cell bipolar plate coatings, with titanium nitride coated stainless steel as a case study

    NASA Astrophysics Data System (ADS)

    Orsi, A.; Kongstein, O. E.; Hamilton, P. J.; Oedegaard, A.; Svenum, I. H.; Cooke, K.

    2015-07-01

    Stainless steel bipolar plates (BPP) for polymer electrolyte membrane fuel cells (PEMFCs) have good manufacturability, durability and low costs, but inadequate corrosion resistance and elevated interfacial contact resistance (ICR) in the fuel cell environment. Thin film coatings of titanium nitride (TiN) of 1 μm in thickness, were deposited by means of physical vapour deposition (PVD) process on to stainless steel (SS) 316L substrates and were evaluated, in a series of tests, for their level of corrosion protection and ICR. In the ex-situ corrosion tests, variables such as applied potential, experimental duration and pH of the sulphate electrolyte at 80 °C were altered. The ICR values were found to increase after exposure to greater applied potentials and electrolytes of a higher pH. In terms of experimental duration, the ICR increased most rapidly at the beginning of each experiment. It was also found that the oxidation of TiN was accelerated after exposure to electrolytes of a higher pH. When coated BPPs were incorporated into an accelerated fuel cell test, the degradation of the fuel cell cathode resembled the plates that were tested at the highest anodic potential (1.4 VSHE).

  3. Benzo(a)pyrene-coated onto Fe(2)O(3) particles-induced lung tissue injury: role of free radicals.

    PubMed

    Garçon, G; Garry, S; Gosset, P; Zerimech, F; Martin, A; Hannothiaux, M; Shirali, P

    2001-06-10

    Lipid peroxidation (as malondialdehyde; MDA), activities of some antioxidant enzymes (as superoxide dismutase; SOD, glutathione peroxidase; GPx, glutathione reductase; GR), glutathione status, and oxidative DNA damage (as 8-hydroxy-2'-deoxyguanosine; 8-OHdG) were investigated in the lungs of rats exposed to hematite (Fe(2)O(3); 3 mg), benzo(a)pyrene (B(a)P; 3 mg), or B(a)P (3 mg)-coated onto Fe(2)O(3) particles (3 mg). Approximately 2-fold increases in MDA production were seen in animals exposed to Fe(2)O(3), B(a)P, or B(a)P-coated onto Fe(2)O(3) particles (P<0.01). Decreases in SOD activities were observed in rats treated with Fe(2)O(3) (1.66-fold, P<0.01), B(a)P (1.66-fold, P<0.001) or B(a)P-coated onto Fe(2)O(3) particles (1.43-fold, P<0.01). GPx and GR activities could not be detected. No alteration of the glutathione status was observed. Significant increases in the 8-OHdG formation occurred in response to exposure to B(a)P (2.0-fold, P<0.01) or B(a)P-coated onto Fe(2)O(3) particles (23.7-fold, P<0.001). Our results demonstrate also that Fe(2)O(3) generates free radical (FR)-induced lung injury and is not an inert carrier. We established that exposure to B(a)P or B(a)P-coated onto Fe(2)O(3) particles resulted in lipid peroxidation and SOD inactivation, thereby leading to oxidative damages in DNA. The main findings of this work was that B(a)P-coated onto Fe(2)O(3) particles caused higher lung concentrations of 8-OHdG than B(a)P by itself. Hence, our data may explain why exposure to B(a)P-coated onto Fe(2)O(3) particles resulted in a decreased latency and an increased incidence of lung tumors in rodents compared to exposure to B(a)P. PMID:11323093

  4. Mathematical modeling of thermal processing of individual solid-fuel particles

    SciTech Connect

    Patskov, V.P.; Dudnik, A.N.; Anishchenko, A.A.

    1995-08-01

    A mathematical model, an algorithm, and a program for calculating the thermal processing of individual solid-fuel particles are developed with account for moisture evaporation, escape of volatiles, and burn-out of the carbon residue. Numerical calculations of the influence of regime conditions on the gasification-combustion of individual particles of Chelyabinsk brown coal are performed. A comparison with experiment is made.

  5. The Generation of Turnip Crinkle Virus-Like Particles in Plants by the Transient Expression of Wild-Type and Modified Forms of Its Coat Protein

    PubMed Central

    Saunders, Keith; Lomonossoff, George P.

    2015-01-01

    Turnip crinkle virus (TCV), a member of the genus carmovirus of the Tombusviridae family, has a genome consisting of a single positive-sense RNA molecule that is encapsidated in an icosahedral particle composed of 180 copies of a single type of coat protein. We have employed the CPMV-HT transient expression system to investigate the formation of TCV-like particles following the expression of the wild-type coat protein or modified forms of it that contain either deletions and/or additions. Transient expression of the coat protein in plants results in the formation of capsid structures that morphologically resemble TCV virions (T = 3 structure) but encapsidate heterogeneous cellular RNAs, rather than the specific TCV coat protein messenger RNA. Expression of an amino-terminal deleted form of the coat protein resulted in the formation of smaller T = 1 structures that are free of RNA. The possibility of utilizing TCV as a carrier for the presentation of foreign proteins on the particle surface was also explored by fusing the sequence of GFP to the C-terminus of the coat protein. The expression of coat protein-GFP hybrids permitted the formation of VLPs but the yield of particles is diminished compared to the yield obtained with unmodified coat protein. Our results confirm the importance of the N-terminus of the coat protein for the encapsidation of RNA and show that the coat protein's exterior P domain plays a key role in particle formation. PMID:26734041

  6. Properties of heat-treated calcium phosphate coatings deposited by high-velocity oxy-fuel (HVOF) spray.

    PubMed

    Li, H; Khor, K A; Cheang, P

    2002-05-01

    The influence of crystallization, upon heat treatment, on the properties of high-velocity oxy-fuel (HVOF) sprayed hydroxyapatite (HA) coatings was investigated. The characterization of the HA coating was performed by X-ray diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR). Differential Scanning Calorimeter (DSC) was employed to determine the crystallization temperature of the amorphous phase in an as-sprayed HA coating. The study demonstrated the effect of crystallization on the coating properties by considering the changes in materials chemistry, crystallinity level, and mechanical performance. Results showed that complete crystallization of the amorphous phase occurred at approximately 700 degrees C and the crystallization temperature was dependent on sample heating rate in the DSC test. The changes of ion groups were detected by FTIR, before and after the phase transformation. The crystallization of the coating after annealing at 750 degrees C resulted in a significant increase of the coatings' adhesive strength and shear strength, which attained maximum values 34 +/- 3 and 14.1 -/+ 0.8 MPa, respectively. Young's modulus increased from 21 +/- 1 to 25 +/- 2 GPa. Microhardness measurements confirmed the changes in coating properties. It is also found that the transformation from the amorphous phase has crystalline HA as the only resultant phase detected by XRD. PMID:11962650

  7. Degradation behaviour of Al-Fe coatings in wet-seal area of molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Jun, JaeHo; Jun, JoongHwan; Kim, KyooYoung

    The corrosion resistance of Al-Fe coatings increases as a protective LiAlO 2 layer forms. If, however, the Al-Fe coatings lack sufficient aluminium for maintaining this protective layer, the corrosion resistance of the coating is degraded by the growth of non-protective scales, such as LiFeO 2. In this study, the degradation behaviour of Al-Fe coatings is investigated in the wet-seal environment of molten carbonate fuel cells (MCFC). Al-Fe coated specimens with various amounts of aluminium in the range 8-70 at.% and bulk specimens of Fe-23.9 Al (at.%) are prepared. A corrosion test is performed in Li/K carbonate systems at 650 °C with a single-cell and an immersion test. Test results reveal that aluminium contents in the coatings should be higher than 25 at.% in order to form and maintain a protective LiAlO 2 layer. In addition to aluminium content, the influence of microstructural features on the degradation behaviour of Al-Fe coatings is discussed.

  8. Preparation of Nafion-sulfonated clay nanocomposite membrane for direct menthol fuel cells via a film coating process

    NASA Astrophysics Data System (ADS)

    Kim, Tae Kyoung; Kang, Myeongsoon; Choi, Yeong Suk; Kim, Hae Kyung; Lee, Wonmok; Chang, Hyuk; Seung, Doyoung

    Nafion sulfonated clay nanocomposite membranes were successfully produced via a film coating process using a pilot coating machine. For producing the composite membranes, we optimized the solvent ratio of N-methyl-2-pyrrolidinone (NMP) to N, N‧-dimethylacetamide (DMAc), the amount of sulfonated montmorillonite (S-MMT) in composite membranes and the overall concentration of composite dispersions. Based on the optimized viscosity and composition, the composite dispersions were coated on a poly(ethylene terephthalate) (PET) substrate film. The distance between a metering roll and a PET film and the ratio of metering roll speed versus coating roll speed of the pilot coating machine were varied to control membrane thickness. The film coated composite membrane exhibited enhanced properties in the swelling behavior against MeOH solution, ion conductivity and MeOH permeability, compared to the cast Nafion composite membrane due to the higher dispersion state of S-MMT in Nafion matrix and the uniform distribution of small-size ion clusters. These properties influenced a cell performance test of a direct methanol fuel cell (DMFC), showing the film coated composite membrane had a higher power density than that of Nafion 115. The power density was also related with the higher selectivity of the composite membrane than Nafion 115.

  9. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  10. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K. NY); Cunningham, Kevin M.

    2011-06-07

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  11. A comparative study of the number and mass of fine particles emitted with diesel fuel and marine gas oil (MGO)

    NASA Astrophysics Data System (ADS)

    Nabi, Md. Nurun; Brown, Richard J.; Ristovski, Zoran; Hustad, Johan Einar

    2012-09-01

    The current investigation reports on diesel particulate matter emissions, with special interest in fine particles from the combustion of two base fuels. The base fuels selected were diesel fuel and marine gas oil (MGO). The experiments were conducted with a four-stroke, six-cylinder, direct injection diesel engine. The results showed that the fine particle number emissions measured by both SMPS and ELPI were higher with MGO compared to diesel fuel. It was observed that the fine particle number emissions with the two base fuels were quantitatively different but qualitatively similar. The gravimetric (mass basis) measurement also showed higher total particulate matter (TPM) emissions with the MGO. The smoke emissions, which were part of TPM, were also higher for the MGO. No significant changes in the mass flow rate of fuel and the brake-specific fuel consumption (BSFC) were observed between the two base fuels.

  12. Nanostructure of metallic particles in light water reactor used nuclear fuel

    NASA Astrophysics Data System (ADS)

    Buck, Edgar C.; Mausolf, Edward J.; McNamara, Bruce K.; Soderquist, Chuck Z.; Schwantes, Jon M.

    2015-06-01

    An extraordinary nano-structure has been observed in the metallic (Mo-Tc-Ru-Rh-Pd) particles that are known to form during irradiated in light water nuclear reactor fuels. This structure points possible high catalytic reactivity through the occurrence of a very high surface area as well as defect sites. We have analyzed separated metallic particles from dissolved high burn-up spent nuclear fuel using scanning and transmission electron microscopy. The larger particles vary in diameter between ∼10 and ∼300 nm and possess a hexagonally close packed epsilon-ruthenium structure. These particles are not always single crystals but often consist of much smaller crystallites on the order of 1-3 nm in diameter with evidence suggesting the occurrence of some amorphous regions. It is possible that neutron irradiation and fission product recoils generated the unusual small crystallite size. The composition of the metallic particles was variable with low levels of uranium present in some of the particles. We hypothesize that the uranium may have induced the formation of the amorphous (or frustrated) metal structure. This unique nano-structure may play an important role in the environmental behavior of nuclear fuels.

  13. The Effect Of Organic Surfactants On The Properties Of Common Hygroscopic Particles: Effective Densities, Reactivity And Water Evaporation Of Surfactant Coated Particles

    NASA Astrophysics Data System (ADS)

    Cuadrarodriguez, L.; Zelenyuk, A.; Imre, D.; Ellison, B.

    2006-12-01

    Measurements of atmospheric aerosol compositions routinely show that organic compounds account for a very large fraction of the particle mass. The organic compounds that make up this aerosol mass represent a wide range of molecules with a variety of properties. Many of the particles are composed of hygroscopic salts like sulfates, nitrates and sea-salt internally mixed with organics. While the properties of the hygroscopic salts are known, the effect of the organic compounds on the microphysical and chemical properties which include CCN activity is not clear. .One particularly interesting class of internally mixed particles is composed of aqueous salts solutions that are coated with organic surfactants which are molecules with long aliphatic chain and a water soluble end. Because these molecules tend to coat the particles' surfaces, a monolayer might be sufficient to drastically alter their hygroscopic properties, their CCN activity, and reactivity. The aliphatic chains, being exposed to the oxidizing atmosphere are expected to be transformed through heterogeneous chemistry, yielding complex products with mixed properties. We will report the results from a series of observations on ammonium sulfate, sodium chloride and sea salt particles coated with three types of surfactant molecules: sodium lauryl sulfate, sodium oleate and laurtrimonium chloride. We have been able to measure the effective densities of internally mixed particles with a range of surfactant concentration that start below a monolayer and extend all the way to particles composed of pure surfactant. For many of the measurements the data reveal a rather complex picture that cannot be simply interpreted in terms of the known pure-compound densities. For unsaturated hydrocarbons we observed and quantified the effect of oxidation by ozone on particle size, effective density and individual particle mass spectral signatures. One of the more important properties of these surfactants is that they can form a

  14. Tribological Properties of Hard Metal Coatings Sprayed by High-Velocity Air Fuel Process

    NASA Astrophysics Data System (ADS)

    Lyphout, C.; Sato, K.; Houdkova, S.; Smazalova, E.; Lusvarghi, L.; Bolelli, G.; Sassatelli, P.

    2016-01-01

    Lowering the thermal energy and increasing the kinetic energy of hard metal particles sprayed by the newly developed HVAF systems can significantly reduce their decarburization, and increases the sliding wear and corrosion resistance of the resulting coatings, making the HVAF technique attractive, both economically and environmentally, over its HVOF predecessors. Two agglomerated and sintered feedstock powder chemistries, WC-Co (88/12) and WC-CoCr (86/10/4), respectively, with increasing primary carbides grain size from 0.2 to 4.0 microns, have been deposited by the latest HVAF-M3 process onto carbon steel substrates. Their dry sliding wear behaviors and friction coefficients were evaluated at room temperature via Ball-on-disk (ASTM G99-90) wear tests against Al2O3 counterparts, and via Pin-on-disk (ASTM G77-05) wear tests against modified martensitic steel counterparts in both dry and lubricated conditions. Sliding wear mechanisms, with the formation of wavy surface morphology and brittle cracking, are discussed regarding the distribution and size of primary carbides. Corrosion behaviors were evaluated via standard Neutral Salt Spray, Acetic Acid Salt Spray, accelerated corrosion test, and electrochemical polarization test at room temperature. The optimization of the tribological properties of the coatings is discussed, focusing on the suitable selection of primary carbide size for different working load applications.

  15. Jointing of Coated Conductors by Using Nano-particle Metal Pastes

    NASA Astrophysics Data System (ADS)

    Nakanishi, Tsuyoshi; Machi, Takato; Izumi, Teruo; Teranishi, Ryo; Kato, Tomohiro; Kato, Takeharu; Hirayama, Tsukasa

    Development of a jointing technique of coated conductors is important for all applications, such as superconducting magnets, cables, etc. Low resistance jointing techniques by means of silver diffusion [1] and for superconducting joints[2] have been reported so far. Since these processes were carried out at higher temperatures than the O2 annealing temperature for appropriate carrier doping to the REBa2Cu3O7-d (REBCO) crystals and resulted in oxygen deficiency in the REBCO crystals, long time O2 annealing was required for compensation of this oxygen deficiency. Because the long time and high temperature post annealing is an inappropriate process as on-site technology, solder jointing technology has been widely accepted, in general, for practical applications. However, the resistance of the solder joint is 50 - 100 nΩ, and then the Joule heat generation in the joint region is a serious problem and must be solved. Consequently, we have studied a new jointing technique by using the pastes containing of silver or gold nano-particles. Because the Ic value of GdBCO was deteriorated with higher temperature heat treatment, we have tried to develop a jointing technology with the low temperature (below 200°C). We used the nano-particle metal pastes (∼5 nm) which contained dispersants around the chemically active surface of nano-particles and dissociates at low temperatures and achieved the low resistance joint (∼ 3nΩ, 10 x 160 mm2, 77 K) as well as no Ic degradation without O2 post annealing.

  16. Effects of Alternative Fuels and Aromatics on Gas-Turbine Particle Emissions

    NASA Astrophysics Data System (ADS)

    Thornhill, K. L., II; Moore, R.; Winstead, E.; Anderson, B. E.; Klettlinger, J. L.; Ross, R. C.; Surgenor, A.

    2015-12-01

    This presentation describes experiments conducted with a Honeywell GTCP36-150 Auxiliary Power Unit (APU) to evaluate the effects of varying fuel composition on particle emissions. The APU uses a single-stage compressor stage, gas turbine engine with a can-type combustor to generate bypass flow and electrical power for supporting small aircraft and helicopters. It is installed in a "hush-house" at NASA Glenn Research Center and is configured as a stand-alone unit that can be fueled from an onboard tank or external supply. It operates at constant RPM, but its fuel flow can be varied by changing the electrical load or volume of bypass flow. For these tests, an external bank of resistors were attached to the APU's DC and AC electrical outlets and emissions measurements were made at low, medium and maximum electrical current loads. Exhaust samples were drawn from several points downstream in the exhaust duct and fed to an extensive suite of gas and aerosol sensors installed within a mobile laboratory parked nearby. Aromatic- and sulfur-free synthetic kerosenes from Rentech, Gevo, UOP, Amyris and Sasol were tested and their potential to reduce PM emissions evaluated against a single Jet A1 base fuel. The role of aromatic compounds in regulating soot emissions was also evaluated by adding metered amounts of aromatic blends (Aro-100, AF-Blend, SAK) and pure compounds (tetracontane and 1-methylnaphthalene) to a base alternative fuel (Sasol). Results show that, relative to Jet A1, alternative fuels reduce nonvolatile particle number emissions by 50-80% and--by virtue of producing much smaller particles—mass emissions by 65-90%; fuels with the highest hydrogen content produced the greatest reductions. Nonvolatile particle emissions varied in proportion to fuel aromatic content, with additives containing the most complex ring structures producing the greatest emission enhancements.

  17. Facile one-step coating approach to magnetic submicron particles with poly(ethylene glycol) coats and abundant accessible carboxyl groups

    PubMed Central

    Long, Gaobo; Yang, Xiao-lan; Zhang, Yi; Pu, Jun; Liu, Lin; Liu, Hong-bo; Li, Yuan-li; Liao, Fei

    2013-01-01

    Purpose Magnetic submicron particles (MSPs) are pivotal biomaterials for magnetic separations in bioanalyses, but their preparation remains a technical challenge. In this report, a facile one-step coating approach to MSPs suitable for magnetic separations was investigated. Methods Polyethylene glycol) (PEG) was derived into PEG-bis-(maleic monoester) and maleic monoester-PEG-succinic monoester as the monomers. Magnetofluids were prepared via chemical co-precipitation and dispersion with the monomers. MSPs were prepared via one-step coating of magnetofluids in a water-in-oil microemulsion system of aerosol-OT and heptane by radical co-polymerization of such monomers. Results The resulting MSPs contained abundant carboxyl groups, exhibited negligible nonspecific adsorption of common substances and excellent suspension stability, appeared as irregular particles by electronic microscopy, and had submicron sizes of broad distribution by laser scattering. Saturation magnetizations and average particle sizes were affected mainly by the quantities of monomers used for coating magnetofluids, and steric hindrance around carboxyl groups was alleviated by the use of longer monomers of one polymerizable bond for coating. After optimizations, MSPs bearing saturation magnetizations over 46 emu/g, average sizes of 0.32 μm, and titrated carboxyl groups of about 0.21 mmol/g were obtained. After the activation of carboxyl groups on MSPs into N-hydroxysuccinimide ester, biotin was immobilized on MSPs and the resulting biotin-functionalized MSPs isolated the conjugate of streptavidin and alkaline phosphatase at about 2.1 mg/g MSPs; streptavidin was immobilized at about 10 mg/g MSPs and retained 81% ± 18% (n = 5) of the specific activity of the free form. Conclusion The facile approach effectively prepares MSPs for magnetic separations. PMID:23589687

  18. Role of the size of particles of alumina trihydrate filler on the life of RTV silicone rubber coating

    SciTech Connect

    Deng, H.; Hackam, R.; Cherney, E.A. |

    1995-04-01

    The paper reports on a study of the influence of the size of the particles of Alumina trihydrate (ATH) filler on the life of RTV silicone rubber coating in a salt-fog chamber. The particle sizes examined include 1.0, 4.5, 13, 17 and 75{mu}m. The optimum size to give the lowest leakage current and the longest time to failure of the coating is determined. The particle size affects the roughness of the coating. This is determined by a high resolution surface roughness tester and a scanning electron microscope (SEM) examination. The roughness is enhanced after prolonged test in salt-fog. The leakage current affects the amount of silicone fluid on the surface. The amount of silicone fluid present on the surface after exposure to dry-band arcing in salt-fog is a function of the particle size. Measurements of surface roughness, the amount of silicone fluid on the surface and the leakage current combined with theoretical analysis of the heat conduction lead to identification of the mechanisms by which the size of the ATH particle impart resistance to tracking and erosion.

  19. Reusable nanosilver-coated magnetic particles for ultrasensitive SERS-based detection of malachite green in water samples.

    PubMed

    Song, Dan; Yang, Rong; Wang, Chongwen; Xiao, Rui; Long, Feng

    2016-01-01

    A novel nanosilver-deposited silica-coated Fe3O4 magnetic particle (Fe3O4@SiO2@Ag) with uniform size, good SERS activity and magnetic responsiveness was synthesized using amination polymer. The Fe3O4@SiO2@Ag magnetic particles have been successfully applied for ultrasensitive SERS detection of malachite green (MG) in water samples. The mechanism is that MG can be adsorbed on the silver surface of nanosilver-coated magnetic particles via one nitrogen atom, and the Raman signal intensity of MG is significantly enhanced by the nanosilver layer formed on the magnetic particles. The developed sensing system exhibited a sensitive response to MG in the range of 10 fM to 100 μM with a low limit of detection (LOD) 2 fM under optimal conditions. The LOD was several orders of magnitude lower than those of other methods. This SERS-based sensor showed good reproducibility and stability for MG detection. The silver-coated magnetic particles could easily be regenerated as SERS substrates only using low pH solution for multiple sensing events. The recovery of MG added to several water samples at different concentrations ranged from 90% to 110%. The proposed method facilitates the ultrasensitive analysis of dyes to satisfy the high demand for ensuring the safety of water sources. PMID:26964502

  20. Reusable nanosilver-coated magnetic particles for ultrasensitive SERS-based detection of malachite green in water samples

    NASA Astrophysics Data System (ADS)

    Song, Dan; Yang, Rong; Wang, Chongwen; Xiao, Rui; Long, Feng

    2016-03-01

    A novel nanosilver-deposited silica-coated Fe3O4 magnetic particle (Fe3O4@SiO2@Ag) with uniform size, good SERS activity and magnetic responsiveness was synthesized using amination polymer. The Fe3O4@SiO2@Ag magnetic particles have been successfully applied for ultrasensitive SERS detection of malachite green (MG) in water samples. The mechanism is that MG can be adsorbed on the silver surface of nanosilver-coated magnetic particles via one nitrogen atom, and the Raman signal intensity of MG is significantly enhanced by the nanosilver layer formed on the magnetic particles. The developed sensing system exhibited a sensitive response to MG in the range of 10 fM to 100 μM with a low limit of detection (LOD) 2 fM under optimal conditions. The LOD was several orders of magnitude lower than those of other methods. This SERS-based sensor showed good reproducibility and stability for MG detection. The silver-coated magnetic particles could easily be regenerated as SERS substrates only using low pH solution for multiple sensing events. The recovery of MG added to several water samples at different concentrations ranged from 90% to 110%. The proposed method facilitates the ultrasensitive analysis of dyes to satisfy the high demand for ensuring the safety of water sources.

  1. Reusable nanosilver-coated magnetic particles for ultrasensitive SERS-based detection of malachite green in water samples

    PubMed Central

    Song, Dan; Yang, Rong; Wang, Chongwen; Xiao, Rui; Long, Feng

    2016-01-01

    A novel nanosilver-deposited silica-coated Fe3O4 magnetic particle (Fe3O4@SiO2@Ag) with uniform size, good SERS activity and magnetic responsiveness was synthesized using amination polymer. The Fe3O4@SiO2@Ag magnetic particles have been successfully applied for ultrasensitive SERS detection of malachite green (MG) in water samples. The mechanism is that MG can be adsorbed on the silver surface of nanosilver-coated magnetic particles via one nitrogen atom, and the Raman signal intensity of MG is significantly enhanced by the nanosilver layer formed on the magnetic particles. The developed sensing system exhibited a sensitive response to MG in the range of 10 fM to 100 μM with a low limit of detection (LOD) 2 fM under optimal conditions. The LOD was several orders of magnitude lower than those of other methods. This SERS-based sensor showed good reproducibility and stability for MG detection. The silver-coated magnetic particles could easily be regenerated as SERS substrates only using low pH solution for multiple sensing events. The recovery of MG added to several water samples at different concentrations ranged from 90% to 110%. The proposed method facilitates the ultrasensitive analysis of dyes to satisfy the high demand for ensuring the safety of water sources. PMID:26964502

  2. Physicochemical characteristics, oxidative capacities and cytotoxicities of sulfate-coated, 1,4-NQ-coated and ozone-aged black carbon particles

    NASA Astrophysics Data System (ADS)

    Li, Qian; Shang, Jing; Liu, Jia; Xu, Weiwei; Feng, Xiang; Li, Rui; Zhu, Tong

    2015-02-01

    Black carbon (BC) particles play important roles in climate change, visibility impairment, atmospheric reaction process, and health effect. The aging processes of BC alter not only atmospheric composition, but also the physicochemical characteristics of BC itself, thus impacting the environment and health effects. Here, three types of BC including sulfate-coated, 1,4-naphthoquinone (1,4-NQ)-coated, and O3-aged BC are presented. The morphologies, structures, extraction components, the amount of water-soluble organic carbon (WSOC) and free radical intensities of the three types of BC particles are examined by transmission electron microscopy, diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), ultraviolet-visible spectrophotometry, total organic carbon detector and electron paramagnetic resonance, respectively. Dithiothreitol (DTT) and 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazoliumbromide assays are utilized to assess the changes in oxidative capacity and cytotoxicity towards murine alveolar macrophage cells. The orders of DTT activities and cytotoxicities of the particles are both arranged as follows: BC/1,4-NQ > BC/O3 > BC > BC/sulfate, mainly because 1,4-NQ owned high oxidative potential and cytotoxicity, while sulfate did not exhibit oxidative capacity and cytotoxicity. The insoluble components of particles contribute most of the total DTT activity, whereas either water or methanol extract is minor contributor. DTT activity was positively correlated with both WSOC content and free radical intensity, with the correlation between DTT activity and WSOC content was stronger than that between DTT activity and free radical intensity.

  3. SPECIATION OF GAS-PHASE AND FINE PARTICLE EMISSIONS FROM BURNING OF FOLIAR FUELS: JOURNAL ARTICLE

    EPA Science Inventory

    NRMRL-RTP-P- 620 Hays**, M.D., Geron*, C.D., Linna**, K.J., Smith*, N.D., and Schauer, J.J. Speciation of Gas-Phase and Fine Particle Emissions from Burning of Foliar Fuels. Submitted to: Environmental Science & Technology EPA/600/J-02/234, http://pubs.acs.org/journals/esthag/...

  4. Antireflection and self-cleaning properties of a moth-eye-like surface coated with TiO2 particles.

    PubMed

    Nakata, Kazuya; Sakai, Munetoshi; Ochiai, Tsuyoshi; Murakami, Taketoshi; Takagi, Katsuhiko; Fujishima, Akira

    2011-04-01

    Poly(ethylene terephthalate) (PET) films with a moth-eye-like surface are coated with TiO(2) particles to form self-cleaning antireflective films. The use of a TiO(2) suspension of high concentration to coat the PET surface produces a thicker TiO(2) layer with smaller pores, whereas a low concentration of a TiO(2) suspension gives a thinner layer of TiO(2) with larger pores. The PET films coated with TiO(2) particles exhibit a high transmittance of 76-95% and almost no absorption in the range of 400-800 nm. The PET films coated with a TiO(2) suspension with a concentration of ≥2 vol % exhibit superhydrophilicity after irradiation with UV light. After irradiation, the superhydrophilic nature is retained for at least 18 days. The TiO(2)-coated PET films showed the ability to decompose methylene blue under UV irradiation. PMID:21391643

  5. Combustion characteristics of fuel droplets with addition of nano and micron-sized aluminum particles

    SciTech Connect

    Gan, Yanan; Qiao, Li

    2011-02-15

    The burning characteristics of fuel droplets containing nano and micron-sized aluminum particles were investigated. Particle size, surfactant concentration, and the type of base fluid were varied. In general, nanosuspensions can last much longer than micron suspensions, and ethanol-based fuels were found to achieve much better suspension than n-decane-based fuels. Five distinctive stages (preheating and ignition, classical combustion, microexplosion, surfactant flame, and aluminum droplet flame) were identified for an n-decane/nano-Al droplet, while only the first three stages occurred for an n-decane/micron-Al droplet. For the same solid loading rate and surfactant concentration, the disruption and microexplosion behavior of the micron suspension occurred later with much stronger intensity. The intense droplet fragmentation was accompanied by shell rupture, which caused a massive explosion of particles, and most of them were burned during this event. On the contrary, for the nanosuspension, combustion of the large agglomerate at the later stage requires a longer time and is less complete because of formation of an oxide shell on the surface. This difference is mainly due to the different structure and characteristics of particle agglomerates formed during the early stage, which is a spherical, porous, and more-uniformly distributed aggregate for the nanosuspension, but it is a densely packed and impermeable shell for the micron suspension. A theoretical analysis was then conducted to understand the effect of particle size on particle collision mechanism and aggregation rate. The results show that for nanosuspensions, particle collision and aggregation are dominated by the random Brownian motion. For micron suspensions, however, they are dominated by fluid motion such as droplet surface regression, droplet expansion resulting from bubble formation, and internal circulation. And the Brownian motion is the least important. This theoretical analysis explains the

  6. High temperature oxidation behavior of interconnect coated with LSCF and LSM for solid oxide fuel cell by screen printing

    NASA Astrophysics Data System (ADS)

    Lee, Shyong; Chu, Chun-Lin; Tsai, Ming-Jui; Lee, Jye

    2010-01-01

    The current study examined the effect of La 0.6Sr 0.4Co 0.2Fe 0.8O 3 (LSCF) and La 0.7Sr 0.3MnO 3 (LSM) coatings on the electrical properties and oxidation resistance of Crofer22 APU at 800 °C hot air. LSCF and LSM were coated on Crofer22 APU by screen printing and sintered over temperatures ranging from 1000 to 1100 °C in N 2. The coated alloy was first checked for compositions, morphology and interface conditions and then treated in a simulated oxidizing environment at 800 °C for 200 h. After measuring the long-term electrical resistance, the area specific resistance (ASR) at 800 °C for the alloy coated with LSCF was less than its counterpart coated with LSM. This work used LSCF coating as a metallic interconnect to reduce working temperature for the solid oxide fuel cell.

  7. A nanocrystalline zirconium carbide coating as a functional corrosion-resistant barrier for polymer electrolyte membrane fuel cell application

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Li, ZhengYang; Xu, Song; Munroe, Paul; Xie, Zong-Han

    2015-11-01

    A ZrC nanocrystalline coating is engineered onto a Ti-6Al-4V substrate using a double cathode glow discharge technique in order to improve the corrosion resistance and long-term stability of this alloy. The new coating exhibits an extremely dense, homogeneous microstructure composed of equiaxed grains with an average grain size of ∼12 nm and is well adhered on the surface of the substrate. The corrosion behaviour of the coating is systematically investigated using various electrochemical methods, including potentiodynamic, potentiostatic polarizations and electrochemical impedance spectroscopy (EIS), in a simulated polymer electrolyte membrane fuel cell (PEMFC) operating circumstances under different temperatures. The results show that with rising temperature, the corrosion potential (Ecorr) decreases and the corrosion current density (icorr) of the ZrC coated specimen increases, indicating that the corrosion resistance decreased with increasing temperature. However, at a given temperature, the ZrC-coated Ti-6Al-4V alloy has a higher Ecorr and lower icorr as compared to the bare substrate. The results of EIS measurements show that the values of the resistance for the ZrC coated Ti-6Al-4V alloy are three orders of magnitude larger than those of Ti-6A1-4V in the simulated PEMFC environment.

  8. Employing Synergetic Effect of Doping and Thin Film Coating to Boost the Performance of Lithium-Ion Battery Cathode Particles

    NASA Astrophysics Data System (ADS)

    Patel, Rajankumar L.; Jiang, Ying-Bing; Choudhury, Amitava; Liang, Xinhua

    2016-05-01

    Atomic layer deposition (ALD) has evolved as an important technique to coat conformal protective thin films on cathode and anode particles of lithium ion batteries to enhance their electrochemical performance. Coating a conformal, conductive and optimal ultrathin film on cathode particles has significantly increased the capacity retention and cycle life as demonstrated in our previous work. In this work, we have unearthed the synergetic effect of electrochemically active iron oxide films coating and partial doping of iron on LiMn1.5Ni0.5O4 (LMNO) particles. The ionic Fe penetrates into the lattice structure of LMNO during the ALD process. After the structural defects were saturated, the iron started participating in formation of ultrathin oxide films on LMNO particle surface. Owing to the conductive nature of iron oxide films, with an optimal film thickness of ~0.6 nm, the initial capacity improved by ~25% at room temperature and by ~26% at an elevated temperature of 55 °C at a 1C cycling rate. The synergy of doping of LMNO with iron combined with the conductive and protective nature of the optimal iron oxide film led to a high capacity retention (~93% at room temperature and ~91% at 55 °C) even after 1,000 cycles at a 1C cycling rate.

  9. Employing Synergetic Effect of Doping and Thin Film Coating to Boost the Performance of Lithium-Ion Battery Cathode Particles.

    PubMed

    Patel, Rajankumar L; Jiang, Ying-Bing; Choudhury, Amitava; Liang, Xinhua

    2016-01-01

    Atomic layer deposition (ALD) has evolved as an important technique to coat conformal protective thin films on cathode and anode particles of lithium ion batteries to enhance their electrochemical performance. Coating a conformal, conductive and optimal ultrathin film on cathode particles has significantly increased the capacity retention and cycle life as demonstrated in our previous work. In this work, we have unearthed the synergetic effect of electrochemically active iron oxide films coating and partial doping of iron on LiMn1.5Ni0.5O4 (LMNO) particles. The ionic Fe penetrates into the lattice structure of LMNO during the ALD process. After the structural defects were saturated, the iron started participating in formation of ultrathin oxide films on LMNO particle surface. Owing to the conductive nature of iron oxide films, with an optimal film thickness of ~0.6 nm, the initial capacity improved by ~25% at room temperature and by ~26% at an elevated temperature of 55 °C at a 1C cycling rate. The synergy of doping of LMNO with iron combined with the conductive and protective nature of the optimal iron oxide film led to a high capacity retention (~93% at room temperature and ~91% at 55 °C) even after 1,000 cycles at a 1C cycling rate. PMID:27142704

  10. Human monocytes stimulation by particles of hydroxyapatite, silicon carbide and diamond: in vitro studies of new prosthesis coatings.

    PubMed

    Nordsletten, L; Høgåsen, A K; Konttinen, Y T; Santavirta, S; Aspenberg, P; Aasen, A O

    1996-08-01

    Aseptic loosening due to wear and debris formation constitutes the major problem in longevity of joint replacements. Diamond coated onto the prosthesis surface may reduce wear, owing to its excellent tribological properties. A thin diamond coating may be brittle, and we plan eventually to reinforce it with silicon carbide whiskers (SiC). In the present study we compared particles of diamond, SiC and hydroxyapatite (HA) in serum-free cultures of human monocytes. All particles were found to be phagocytozed, and monocyte morphology changed except after the ingestion of diamond. Interleukin-1 beta production was increased on average 30-fold and 38-fold in cultures exposed to HA and SiC, respectively, compared to control and diamond cultures (n = 6). Addition of the phagocytosis inhibitor cytochalasin B inhibited the morphological changes of the monocytes and reduced interleukin-1 beta production. In some experiments particles of polymethylmethacrylate were also included, and the interleukin-1 beta stimulation was in the same range as after HA and SiC stimulation. The results show that diamond particles in serum-free monocyte culture are inert, while SiC and HA have a stimulatory effect comparable to polymethylmethacrylate. With its excellent tribological and biocompatible properties, future studies with diamond coating are warranted. PMID:8853123

  11. Investigations on particle surface characteristics vs. dispersion behaviour of L-leucine coated carrier-free inhalable powders.

    PubMed

    Raula, Janne; Thielmann, Frank; Naderi, Majid; Lehto, Vesa-Pekka; Kauppinen, Esko I

    2010-01-29

    Aerosol microparticles of salbutamol sulphate are gas-phase coated with an amino acid L-leucine. Depending of the saturated state of L-leucine, the coating is formed by the surface diffusion of L-leucine molecules within a droplet or by the physical vapour deposition (PVD) of L-leucine or by the combination thereof. The PVD coated particles showed excellent aerosolization characteristics in a carrier-free powder delivery from an inhaler. The aerosolization of the fine powders is compared with surface energy parameters analysed by inverse gas chromatography (IGC). The dispersion testing is conducted by a Inhalation Simulator using a fast inhalation profile with inhalation flow rate of 67 l min(-1). It is found that the powder emission is affected by the morphology, surface roughness (asperity size and density) of the particles and acidity of particle surface. The latter affects the dispersion and dose repeatability of fine powder in a case if L-leucine content is high enough. However, there is no direct correlation between dispersive surface energies and aerosolization performances of the powders. Crucial factors for the improved aerosolization rely weakly on surface acid-base properties but strongly on particle morphology and fine-scale surface roughness. PMID:19879344

  12. Effect of Chelating Agents on the Stability of Nano-TiO2 Sol Particles for Sol-Gel Coating.

    PubMed

    Maeng, Wan Young; Yoo, Mi

    2015-11-01

    Agglomeration of sol particles in a titanium alkoxide (tetrabutyl orthotitanate (TBOT), > 97%) solution during the hydrolysis and condensation steps makes the sol solution difficult to use for synthesizing homogeneous sol-gel coating. Here, we have investigated the effect of stabilizing agents (acetic acid and ethyl acetoacetate (EAcAc)) on the agglomeration of Ti alkoxide particles during hydrolysis and condensation in order to determine the optimized conditions for controlling the precipitation of TiO2 particles. The study was conducted at R(AC) ([acetic acid]/[TBOT]) = 0.1-5 and R(EAcAc)([EAcAc]/[TBOT]) = 0.05-0.65. We also studied the effects of a basic catalyst ethanolamine (ETA), water, and HCl on sol stability. The chelating ligands in the precursor sol were analyzed with FT-IR. The coating properties were examined by focused ion beam. The stabilizing agents (acetic acid and EAcAc) significantly influenced the agglomeration and precipitation of TBOT precursor particles during hydrolysis. As R(AC) and R(EAcAc) increased, the agglomeration remarkably decreased. The stability of the sol with acetic acid and EAcAc arises from the coordination of the chelating ligand to TBOT that hinders hydrolysis and condensation. A uniform fine coating (thickness: 30 nm) on stainless steel was obtained by using an optimized sol with R(AC) = 0.5 and R(EAcAc) = 0.65. PMID:26726529

  13. Employing Synergetic Effect of Doping and Thin Film Coating to Boost the Performance of Lithium-Ion Battery Cathode Particles

    PubMed Central

    Patel, Rajankumar L.; Jiang, Ying-Bing; Choudhury, Amitava; Liang, Xinhua

    2016-01-01

    Atomic layer deposition (ALD) has evolved as an important technique to coat conformal protective thin films on cathode and anode particles of lithium ion batteries to enhance their electrochemical performance. Coating a conformal, conductive and optimal ultrathin film on cathode particles has significantly increased the capacity retention and cycle life as demonstrated in our previous work. In this work, we have unearthed the synergetic effect of electrochemically active iron oxide films coating and partial doping of iron on LiMn1.5Ni0.5O4 (LMNO) particles. The ionic Fe penetrates into the lattice structure of LMNO during the ALD process. After the structural defects were saturated, the iron started participating in formation of ultrathin oxide films on LMNO particle surface. Owing to the conductive nature of iron oxide films, with an optimal film thickness of ~0.6 nm, the initial capacity improved by ~25% at room temperature and by ~26% at an elevated temperature of 55 °C at a 1C cycling rate. The synergy of doping of LMNO with iron combined with the conductive and protective nature of the optimal iron oxide film led to a high capacity retention (~93% at room temperature and ~91% at 55 °C) even after 1,000 cycles at a 1C cycling rate. PMID:27142704

  14. [Research on NEDC ultrafine particle emission characters of a port fuel injection gasoline car].

    PubMed

    Hu, Zhi-Yuan; Li, Jin; Tan, Pi-Qiang; Lou, Di-Ming

    2012-12-01

    A Santana gasoline car with multi-port fuel injection (PFI) system was used as the research prototype and an engine exhaust particle sizer (EEPS) was employed to investigate the exhaust ultrafine particle number and size distribution characters of the tested vehicle in new European driving cycle (NEDC). The tested results showed that the vehicle's nuclear particle number, accumulation particle number, as well as the total particle number emission increased when the car drove in accelerated passage, and the vehicle's particle number emission was high during the first 40 seconds after test started and when the speed was over 90 km x h(-1) in extra urban driving cycle (EUDC) in NEDC. The ultrafine particle distribution of the whole NEDC showed a single peak logarithmic distribution, with diameters of the peak particle number emission ranging from 10 nm to 30 nm, and the geometric mean diameter was 24 nm. The ultrafine particle distribution of the urban driving cycle named by the economic commission for Europe (ECE) e. g. ECE I, ECE II - IV, the extra urban driving cycle e. g. EUDC, and the idling, constant speed, acceleration, deceleration operation conditions of NEDC all showed a single peak logarithmic distribution, also with particle diameters of the peak particle number emission ranging from 10 nm to 30 nm, and the geometric mean diameters of different driving cycle and different driving mode were from 14 nm to 42 nm. Therefore, the ultrafine particle emissions of the tested PFI gasoline car were mainly consisted of nuclear mode particles with a diameter of less than 50 nm. PMID:23379140

  15. Fabrication and Preliminary Evaluation of Metal Matrix Microencapsulated Fuels

    SciTech Connect

    Terrani, Kurt A; Kiggans, Jim; Snead, Lance Lewis

    2012-01-01

    The metal matrix microencapsulated (M3) fuel concept for light water reactors (LWRs), consisting of coated fuel particles dispersed in a zirconium metal matrix, is introduced. Fabrication of M3 fuels by hot pressing, hot isostatic pressing, or extrusion methodologies has been demonstrated over the temperature range 800-1050 C. Various types of coated fuel particles with outermost layers of pyrocarbon, SiC, ZrC, and TiN have been incorporated into the zirconium metal matrix. Mechanical particle-particle and chemical particle-matrix interactions have been observed during the preliminary characterization of as-fabricated M3 specimens. Irradiation of three M3 rodlets with surrogate coated fuel particles was carried out at mean rod temperature of 400 C to 4.6 dpa in the zirconium metal matrix. Due to absence of texture in the metal matrix no irradiation growth strain (<0.09%) was detected during the post-irradiation examination.

  16. Potential of photon and particle beams for surface treatment of thin ceramic coatings

    NASA Astrophysics Data System (ADS)

    Celis, J. P.; Franck, M.; Roos, J. R.; Kreutz, E. W.; Gasser, A.; Wehner, M.; Wissenbach, K.; Pattyn, N.

    1992-01-01

    Laser irradiation and ion implantation have been investigated in order to modify in a two-step process the characteristics of TiN ceramic coatings obtained by physical vapour deposition (PVD) on steel surfaces. Depending on the beam properties and processing variables used, material modifications can be induced either in the coating itself, at the coating/substrate interface, or in the underlying substrate material. Laser irradiation and ion implantation offer possibilities of tailoring the functional surface properties of coated steels with respect to friction and wear resistance by the modification of surface roughness, by the alloying of ceramic coatings with either metallic or metalloid elements, and by inducing substrate hardening.

  17. Bioavailability of gold nanomaterials to plants: importance of particle size and surface coating.

    PubMed

    Judy, Jonathan D; Unrine, Jason M; Rao, William; Wirick, Sue; Bertsch, Paul M

    2012-08-01

    We used the model organisms Nicotiana tabacum L. cv Xanthi (tobacco) and Triticum aestivum (wheat) to investigate plant uptake of 10-, 30-, and 50-nm diameter Au manufactured nanomaterials (MNMs) coated with either tannate (T-MNMs) or citrate (C-MNMs). Primary particle size, hydrodynamic size, and zeta potential were characterized using transmission electron microscopy (TEM), dynamic light scattering (DLS), and electrophoretic mobility measurements, respectively. Plants were exposed to NPs hydroponically for 3 or 7 days for wheat and tobacco, respectively. Volume averaged Au concentrations were determined using inductively coupled plasma mass spectrometry (ICP-MS). Spatial distribution of Au in tissue samples was determined using laser ablation ICP-MS (LA-ICP-MS) and scanning X-ray fluorescence microscopy (μXRF). Both C-MNMs and T-MNMs of each size treatment bioaccumulated in tobacco, but no bioaccumulation of MNMs was observed for any treatment in wheat. These results indicate that MNMs of a wide range of size and with different surface chemistries are bioavailable to plants, provide mechanistic information regarding the role of cell wall pores in plant uptake of MNMs, and raise questions about the importance of plant species to MNM bioaccumulation. PMID:22784043

  18. Particle-Induced X-Ray Emission (PIXE) Of Silicate Coatings On High Impact Resistance Polycarbonates

    NASA Astrophysics Data System (ADS)

    Xing, Qian; Hart, M. A.; Culbertson, R. J.; Bradley, J. D.; Herbots, N.; Wilkens, Barry J.; Sell, David A.; Watson, Clarizza Fiel

    2011-06-01

    Particle-Induced X-ray Emission (PIXE) analysis was employed to characterize hydroxypropyl methylcellulose (HPMC) C32H60O19 polymer film via areal density measurement on silicon-based substrates utilizing the differential PIXE concept, and compared with Rutherford backscattering spectrometry (RBS) results. It is demonstrated in this paper that PIXE and RBS measurements both yield comparable results for areal densities ranging from 1018 atom/cm2 to several 1019 atom/cm2. A collection of techniques including PIXE, RBS, tapping mode atomic force microscopy (TMAFM), and contact angle analysis were used to compute surface free energy, analyze surface topography and roughness parameters, determine surface composition and areal density, and to predict the water affinity and condensation behaviors of silicates and other compounds used for high impact resistance vision ware coatings. The visor surface under study is slightly hydrophilic, with root mean square of surface roughness on the order of one nm, and surface wavelength between 200 nm and 300 nm. Water condensation can be controlled on such surfaces via polymers adsorption. HPMC polymer areal density measurement supports the analysis of the surface water affinity and topography and the subsequent control of condensation behavior. HPMC film between 1018 atom/cm2 and 1019 atom/cm2 was found to effectively alter the water condensation pattern and prevents fogging by forming a wetting layer during condensation.

  19. Upconversion particles coated with molecularly imprinted polymers as fluorescence probe for detection of clenbuterol.

    PubMed

    Tang, Yiwei; Gao, Ziyuan; Wang, Shuo; Gao, Xue; Gao, Jingwen; Ma, Yong; Liu, Xiuying; Li, Jianrong

    2015-09-15

    A novel fluorescence probe based on upconversion particles, YF3:Yb(3+), Er(3+), coating with molecularly imprinted polymers (MIPs@UCPs) has been synthesized for selective recognition of the analyte clenbuterol (CLB), which was characterized by scan electron microscope and X-ray powder diffraction. The fluorescence of the MIPs@UCPs probe is quenched specifically by CLB, and the effect is much stronger than the NIPs@UCPs (non-imprinting polymers, NIPs). Good linear correlation was obtained for CLB over the concentration range of 5.0-100.0 μg L(-1) with a detection limit of 0.12 μg L(-1) (S/N=3). The developed method was also used in the determination of CLB in water and pork samples, and the recoveries ranged from 81.66% to 102.46% were obtained with relative standard deviation of 2.96-4.98% (n=3). The present study provides a new and general tactics to synthesize MIPs@UCPs fluorescence probe with highly selective recognition ability to the CLB and is desirable for application widely in the near future. PMID:25884733

  20. High-performance Fuel Cell with Stretched Catalyst-Coated Membrane: One-step Formation of Cracked Electrode.

    PubMed

    Kim, Sang Moon; Ahn, Chi-Yeong; Cho, Yong-Hun; Kim, Sungjun; Hwang, Wonchan; Jang, Segeun; Shin, Sungsoo; Lee, Gunhee; Sung, Yung-Eun; Choi, Mansoo

    2016-01-01

    We have achieved performance enhancement of polymer electrolyte membrane fuel cell (PEMFC) though crack generation on its electrodes. It is the first attempt to enhance the performance of PEMFC by using cracks which are generally considered as defects. The pre-defined, cracked electrode was generated by stretching a catalyst-coated Nafion membrane. With the strain-stress property of the membrane that is unique in the aspect of plastic deformation, membrane electrolyte assembly (MEA) was successfully incorporated into the fuel cell. Cracked electrodes with the variation of strain were investigated and electrochemically evaluated. Remarkably, mechanical stretching of catalyst-coated Nafion membrane led to a decrease in membrane resistance and an improvement in mass transport, which resulted in enhanced device performance. PMID:27210793

  1. High-performance Fuel Cell with Stretched Catalyst-Coated Membrane: One-step Formation of Cracked Electrode

    NASA Astrophysics Data System (ADS)

    Kim, Sang Moon; Ahn, Chi-Yeong; Cho, Yong-Hun; Kim, Sungjun; Hwang, Wonchan; Jang, Segeun; Shin, Sungsoo; Lee, Gunhee; Sung, Yung-Eun; Choi, Mansoo

    2016-05-01

    We have achieved performance enhancement of polymer electrolyte membrane fuel cell (PEMFC) though crack generation on its electrodes. It is the first attempt to enhance the performance of PEMFC by using cracks which are generally considered as defects. The pre-defined, cracked electrode was generated by stretching a catalyst-coated Nafion membrane. With the strain-stress property of the membrane that is unique in the aspect of plastic deformation, membrane electrolyte assembly (MEA) was successfully incorporated into the fuel cell. Cracked electrodes with the variation of strain were investigated and electrochemically evaluated. Remarkably, mechanical stretching of catalyst-coated Nafion membrane led to a decrease in membrane resistance and an improvement in mass transport, which resulted in enhanced device performance.

  2. High-performance Fuel Cell with Stretched Catalyst-Coated Membrane: One-step Formation of Cracked Electrode

    PubMed Central

    Kim, Sang Moon; Ahn, Chi-Yeong; Cho, Yong-Hun; Kim, Sungjun; Hwang, Wonchan; Jang, Segeun; Shin, Sungsoo; Lee, Gunhee; Sung, Yung-Eun; Choi, Mansoo

    2016-01-01

    We have achieved performance enhancement of polymer electrolyte membrane fuel cell (PEMFC) though crack generation on its electrodes. It is the first attempt to enhance the performance of PEMFC by using cracks which are generally considered as defects. The pre-defined, cracked electrode was generated by stretching a catalyst-coated Nafion membrane. With the strain-stress property of the membrane that is unique in the aspect of plastic deformation, membrane electrolyte assembly (MEA) was successfully incorporated into the fuel cell. Cracked electrodes with the variation of strain were investigated and electrochemically evaluated. Remarkably, mechanical stretching of catalyst-coated Nafion membrane led to a decrease in membrane resistance and an improvement in mass transport, which resulted in enhanced device performance. PMID:27210793

  3. Effect of particle concentration on the structure and tribological properties of submicron particle SiC reinforced Ni metal matrix composite (MMC) coatings produced by electrodeposition

    NASA Astrophysics Data System (ADS)

    Gül, H.; Kılıç, F.; Uysal, M.; Aslan, S.; Alp, A.; Akbulut, H.

    2012-03-01

    In the present work, a nickel sulfate bath containing SiC submicron particles between 100 and 1000 nm was used as the plating electrolyte. The aim of this work is to obtain Ni-SiC metal matrix composites (MMCs) reinforced with submicron particles on steel surfaces with high hardness and wear resistance for using in anti-wear applications such as dies, tools and working parts for automobiles and vehicles. The influence of the SiC content in the electrolyte on particle distribution, microhardness and wear resistance of nano-composite coatings was studied. During the electroplating process, the proper stirring speed was also determined for sub-micron SiC deposition with Ni matrix. The Ni films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The depositions were controlled to obtain a specific thickness (between 50 and 200 μm) and volume fraction of the particles in the matrix (between 0.02 and 0.10). The hardness of the coatings was measured to be 280-571 HV depending on the particle volume in the Ni matrix. The tribological behaviors of the electrodeposited SiC nanocomposite coatings sliding against an M50 steel ball (Ø 10 mm) were examined on a tribometer. All the friction and wear tests were performed without lubrication at room temperature and in the ambient air (with a relative humidity of 55-65%). The results showed that the wear resistance of the nanocomposites was approximately 2-2.2 times more than those of unreinforced Ni.

  4. Accelerator-Based Irradiation Creep of Pyrolytic Carbon Used in TRISO Fuel Particles for the (VHTR) Very Hight Temperature Reactors

    SciTech Connect

    Lumin Wang; Gary Was

    2010-07-30

    Pyrolytic carbon (PyC) is one of the important structural materials in the TRISO fuel particles which will be used in the next generation of gas-cooled very-high-temperature reactors (VHTR). When the TRISO particles are under irradiation at high temperatures, creep of the PyC layers may cause radial cracking leading to catastrophic particle failure. Therefore, a fundamental understanding of the creep behavior of PyC during irradiation is required to predict the overall fuel performance.

  5. Alloy Films Deposited by Electroplating as Precursors for Protective Oxide Coatings on Solid Oxide Fuel Cells Metallic Interconnect Materials

    SciTech Connect

    Johnson, Christopher; Gemmen, R.S.; Cross, Caleb

    2006-10-01

    The successful development of stainless steel interconnects for intermediate temperature solid oxide fuel cells (SOFC) may be the materials breakthrough that makes SOFC technology truly commercial. Many of the ferritic stainless steels, however, suffer from a relatively high area specific resistance (ASR) after long exposure times at temperature and the Cr in the native oxide can evaporate and contaminate other cell components. Conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. In the present study electrochemical deposition of binary alloys followed by oxidation of the alloy to form protective and conductive oxide layers is examined. Results are presented for the deposition of Mn/Co and Fe/Ni alloys via electroplating to form a precursor for spinel oxide coating formation. Analysis of the alloy coatings is done by SEM, EDS and XRD.

  6. The Structure and Properties of Pulsed dc Sputtered Nanocrystalline NbN Coatings for Proton Exchange Membrane Fuel Cell.

    PubMed

    Chun, Sung-Yong

    2016-02-01

    Niobium nitride coatings for the surface modified proton exchange membrane fuel cells with various pulse parameters have been prepared using dc (direct current) and asymmetric-bipolar pulsed dc magnetron sputtering. The pulse frequency and the duty cycle were varied from 5 to 50 kHz and 50 to 95%, respectively. The deposition rate, grain size and resistivity of pulsed dc sputtered films were decreased when the pulse frequency increased, while the nano hardness of niobium nitride films increased. We present in detail coatings (e.g., deposition rate, grain size, prefer-orientation, resistivity and hardness). Our studies show that niobium nitride coatings with superior properties can be prepared using asymmetric-bipolar pulsed dc sputtering. PMID:27433732

  7. Durability and characterization studies of polymer electrolyte membrane fuel cell's coated aluminum bipolar plates and membrane electrode assembly

    NASA Astrophysics Data System (ADS)

    Hung, Y.; Tawfik, H.; Mahajan, D.

    Coated aluminum bipolar plates demonstrate better mechanical strength, ease of manufacturability, and lower interfacial contact resistance (ICR) than graphite composite plates in polymer electrolyte membrane (PEM) fuel cell applications. In this study, coated aluminum and graphite composite bipolar plates were installed in separate single PEM fuel cells and tested under normal operating conditions and cyclic loading. After 1000 h of operation, samples of both the bipolar plates and the membrane electrode assembly (MEA) were collected from both the cathode and the anode sides of the cell and characterized to examine the stability and integrity of the plate coating and evaluate possible changes of the ionic conductivity of the membrane due any electrochemical reaction with the coating material. Scanning electron microscope (SEM) and energy dispersive X-ray (EDX) analysis were performed on the land and valley surfaces of the reactant flow fields at both the anode and the cathode sides of the bipolar plates. The measurements were superimposed on the reference to identify possible zones of anomalies for the purpose of conducting focused studies in these locations. The X-ray diffraction (XRD) analysis of samples scraped from the anode and cathode electrodes of the MEA showed the tendency for catalyst growth that could result in power degradation. Samples of the by-product water produced during the single fuel cell operation were also collected and tested for the existence of chromium, nickel, carbon, iron, sulfur and aluminum using mass spectroscopy techniques. The EDX measurements indicated the possibility of dissociation and dissolution of nickel chrome that was used as the binder for the carbide-based corrosion-resistant coating with the aluminum substrate.

  8. An investigation of the microstructure and mechanical properties of electrochemically coated Ag(4)Sn dental alloy particles condensed in vitro

    NASA Astrophysics Data System (ADS)

    Marquez, Jose Antonio

    As part of the ongoing scientific effort to develop a new amalgam-like material without mercury, a team of metallurgists and electrochemists at the National Institute of Standards and Technology (NIST) in Gaithersburg, Maryland, announced in 1993 the development of a new Ag-Sn dental alloy system without mercury that sought to replace conventional dental amalgams. They used spherical Ag3Sn and Ag4Sn intermetallic dental alloy particles, commonly used in conventional dental alloys, and coated them with electrodeposited silver with newly-developed electrolytic and immersion techniques. The particles had relatively pure silver coatings that were closely adherent to the intermetalfic cores. These silver-coated particles, due to silver's plasticity at room temperature, were condensed into PlexiglasRTM molds with the aid of an acidic surface activating solution (HBF4) and a mechanical condensing device, producing a metal-matrix composite with Ag3,4Sn filler particles surrounded by a cold-welded silver matrix. Since silver strain hardens rather easily, the layers had to be condensed in less than 0.5 mm increments to obtain a dense structure. Mechanical testing at NIST produced compressive strength values equal to or greater than those of conventional dental amalgams. Because of its potential for eliminating mercury as a constituent in dental amalgam, this material created a stir in dental circles when first developed and conceivably could prove to be a major breakthrough in the field of dental restoratives. To date, the chief impediments to its approval for human clinical applications by the Food and Drug Administration are the potentially-toxic surface activating solution used for oxide reduction, and the high condensation pressures needed for cold welding because of the tendency for silver to strain harden. In this related study, the author, who has practiced general dentistry for 25 years, evaluates some of the mechanical and microstructural properties of these

  9. The effect of incorporated self-lubricated BN(h) particles on the tribological properties of Ni-P/BN(h) composite coatings

    NASA Astrophysics Data System (ADS)

    Hsu, Chih-I.; Hou, Kung-Hsu; Ger, Ming-Der; Wang, Gao-Liang

    2015-12-01

    Ni-P/BN(h) composite coatings are prepared by means of the conventional electroless plating from the bath containing up to 10.0 g/l of hexagonal boron nitride particles with size 0.5 μm. The Ni-P coating is also prepared as a comparison. Cationic surfactant cetyltrimethylammonium bromide (CTAB) is used to stabilize the electrolyte, and the optimum CTAB concentration resulting in a nonagglomerated dispersion of particles is obtained using a dispersion stability analyzer. Morphology of the coatings and the effect of incorporated particles on coating structure and composition are investigated via scanning electron microscopy, field emission electron probe micro-analyzer and X-ray diffraction analysis. Hardness, roughness, friction coefficient and wear resistance of the coatings are also evaluated using Vickers microhardness tester, atomic force microscopy and ball-on disk machine. The presence of CTAB in the depositing bath has a positive effect on the surface roughness and performance of Ni-P/BN(h) composite coatings. The friction and wear tests results show that incorporation of 14.5 vol% BN(h) particles into the Ni-P coating lowers the coating friction coefficient by about 75% and the wear resistance of the Ni-P composites is approximately 10 times higher than Ni-P coating.

  10. Nano mineral fiber enhanced catalyst coated membranes for improving polymer electrolyte membrane fuel cell durability

    NASA Astrophysics Data System (ADS)

    Xu, Feng; Xu, Ran; Mu, Shichun

    In order to protect the perfluorosulfonic acid (PFSA) ionomer from an attack of contaminant metal ions as well as to enhance the mechanical stability of catalyst layers, palygorskite (PGS) is introduced into the catalyst layer of polymer electrolyte membrane fuel cells. PGS is a widely used natural nano-sized silicate mineral fiber with unique nano-sized channel structure, has a strong absorption capacity for heavy metal ions. We identify a negative influence of Fe 2+ on PFSA membranes to make a comparative study. Subsequently catalyst coated membranes (CCMs) prepared with a PGS-Pt/C composite catalyst show a great effect in reducing Fe 2+ ion crossover. Results display that PGS absorbs Fe 2+ in nano-structure channels, and effectively protect PFSA ionomer in both the catalyst layer and membrane from hydroxyl radicals (OH rad) attack. Thus, the chemical stability of PFSA ionomer in both the catalyst layer and membrane is greatly improved. Furthermore, the enhancement of the mechanical performance of catalyst layers is discussed.

  11. Chemical Composition of Aerosol Particles Emitted by a Passenger Car Engine Fueled by Ethanol/Gasoline Mixtures

    NASA Astrophysics Data System (ADS)

    Medrano, J. M.; Gross, D. S.; Dutcher, D. D.; Drayton, M.; Kittelson, D.; McMurry, P.

    2007-12-01

    With concerns of national security, climate change, and human health, many people have called for oil independence for the United States and for the creation of alternative fuels. Ethanol has been widely praised as a viable alternative to petroleum-based fuels, due to the fact that it can be produced locally. A great deal of work has been done to characterize the energy balance of ethanol production versus consumption, but there have been fewer studies of the environmental and health impacts of emissions from combustion of ethanol/gasoline mixtures such as those burned in the modern vehicle fleet. To study the particulate emissions from such fuels, different ethanol/gasoline fuel mixtures with 0, 20, 40, and 85% ethanol were burned in a dynamometer-mounted automobile engine. The engine exhaust was diluted and sampled with two aerosol Time-of-Flight Mass Spectrometers (TSI 3800 ATOFMS), sampling different particle size ranges (50-500 nm and 150-3000 nm, respectively), to measure size and composition of the emitted aerosol particles. A variety of other aerosol characterization techniques were also employed to determine the size distribution of the aerosol particles, the mass emission rate from the engine, and the concentration of polycyclic aromatic hydrocarbons (PAHs) and elemental carbon (EC) in the particle emissions. Here we will focus on results from the ATOFMS, which provides us with a particle size and mass spectra - for both negative and positive ions - for each particle that is sampled. Particles being emitted were found to contain primarily PAHs, elemental carbon (EC), nitrates, and sulfates. Particles were analyzed to investigate trends in particle composition as a function of fuel ethanol content, particle size, and for the types of particles emitted. A trend in particle type as a function of fuel ethanol content was evident in smaller particles, and trends in composition as a function of particle size were visible across the entire size range sampled.

  12. Particle In-Flight and Coating Properties of Fe-Based Feedstock Materials Sprayed with Modern Thermal Spray Systems

    NASA Astrophysics Data System (ADS)

    Bobzin, Kirsten; Kopp, Nils; Warda, Thomas; Petkovic, Ivica; Schaefer, Marcel; Landes, Klaus Dieter; Forster, Guenter; Zimmermann, Stephan; Marques, Jose-Luis; Kirner, Stefan; Kauffeldt, Marina; Schein, Jochen

    2013-03-01

    New developments in the field of thermal spraying systems (increased particle velocities, enhanced process stability) are leading to improved coatings. Innovations in the field of feedstock materials are supporting this trend. The combination of both has led to a renaissance of Fe-based feedstocks. Using modern APS or HVOF systems, it is now possible to compete with classical materials for wear and corrosion applications like Ni-basis or metal-matrix composites. This study intends to give an analysis of the in-flight particle and spray jet properties achievable with two different modern thermal spraying systems using Fe-based powders. The velocity fields are measured with the Laser Doppler Anemometry. Resulting coatings are analyzed and a correlation with the particle in-flight properties is given. The experiments are accompanied by computational fluid dynamics simulations of spray jet and particle velocities, leading to a comprehensive analysis of the achievable particle properties with state-of-the-art HVOF and APS systems.

  13. Dispersion of Cs0.33WO3 particles for preparing its coatings with higher near infrared shielding properties

    NASA Astrophysics Data System (ADS)

    Liu, Jingxiao; Xu, Qiang; Shi, Fei; Liu, Suhua; Luo, Jiayu; Bao, Lei; Feng, Xiang

    2014-08-01

    In order to achieve good dispersion of Cs0.33WO3 particles and improve their near-infrared (NIR) shielding efficiency, the influences of ball-milling and dispersant on the dispersion stability of Cs0.33WO3 particles and its near infrared shielding properties were investigated. The microstructure, morphology, particle size distribution and Zeta potential of the particle samples were characterized by XRD, SEM and laser particle size analyzer. The results indicate that adding appropriate dispersant after ball-milling is conducive to dispersion of Cs0.33WO3 powders. Polyvinyl alcohol and titanate coupling agent have better effects on the dispersion of Cs0.33WO3 colloidal solution than poly-carboxylic salt dispersant. Particularly, the as-prepared Cs0.33WO3 coatings prepared from colloidal dispersion solution using titanate coupling agent at pH = 7 showed best visible light transmittance and near-infrared shielding properties, and have great potential applications as thermal insulation coatings for building and automotive glasses.

  14. Sorbent-coated diffusion denuders for direct measurement of gas/particle partitioning by semi-volatile organic compounds

    SciTech Connect

    Gundel, L.A.; Lane, D.A.

    1998-01-01

    Sorbent-coated annular denuder-based samplers have been developed for direct determination of both gaseous and particulate semi-volatile organic species. The first such sampler, the Integrated Organic Vapor/Particle Sampler, has been validated for sampling semi-volatile PAH in ambient air and environmental tobacco smoke. Multi-channel versions of the IOVPS have been used successfully for investigation of gas/particle partitioning of a variety of semi-volatile organic species in combustion source-enriched environmental chambers. Subsequent improvements have resulted in two new higher-capacity samplers, the IOGAPS and the jumbo-IOGAPS, that use the same sorbent for sampling trace organics in the ambient atmosphere for 24--48 hr periods over a wide temperature range. Construction of these new samplers began by incorporating the IOVPS coating technology onto the gas collection surfaces of the higher capacity GAP sampler. Substantial design effort aims to ensure that vapor phase components as volatile as naphthalene can be trapped efficiently and retained by the sorbent-coated surface while the particles pass through to the filter.

  15. Fuel Damage Reduction by Installation of Particle Traps in the Feedwater Lines

    SciTech Connect

    Henriksson, Mats; Westin, Johan; Lindqvist, Hans; Lundstrom, Anders; Alavyoon, Farid; Kaipainen, Tapio

    2006-07-01

    Fuel damages are commonly caused by grinding of the cladding due to debris entering the reactor pressure vessel. In order to reduce the probability for fuel damages so-called particle traps have been developed and are currently in operation in two Swedish nuclear power plants. The particle traps are of type axial centrifugal separators, and are characterized by a robust design, high separation rate and low pressure drop (typically less than 1 bar). Special care has been taken in the design of the flow straightener, which efficiently eliminates the swirl in the flow. The model tests show that the Swirl number downstream of the particle trap is typically the same order of magnitude or less than that downstream of a pipe bend. The particles are separated from the main flow and collected in a separate chamber, which is emptied only during the outages. Traps have been developed for both upward or downward flow direction, with feedwater flows from 300 to 900 kg/s. The present paper describes the development work, which is primarily based on full-scale model tests supported by CFD-calculations. Some operating experiences from plants in which particle traps currently are in use are also reported. (authors)

  16. Microstructure and properties of tungsten carbide coatings sprayed with various high-velocity oxygen fuel spray systems

    NASA Astrophysics Data System (ADS)

    Schwetzke, R.; Kreye, H.

    1999-09-01

    This article reports on a series of experiments with various high-velocity oxygen fuel spray systems (Jet Kote, Top Gun, Diamond Jet (DJ) Standard, DJ 2600 and 2700, JP-5000, Top Gun-K) using different WC-Co and WC-Co-Cr powders. The microstructure and phase composition of powders and coatings were analyzed by optical and scanning electron microscopy and x-ray diffraction. Carbon and oxygen content of the coatings were determined to study the decarburization and oxidation of the material during the spray process. Coatings were also characterized by their hardness, bond strength, abrasive wear, and corrosion resistance. The results demonstrate that the powders exhibit various degrees of phase transformation during the spray process depending on type of powder, spray system, and spray parameters. Within a relatively wide range, the extent of phase transformation has only little effect on coating properties. Therefore, coatings of high hardness and wear resistance can be produced with all HVOF spray systems when the proper spray powder and process parameters are chosen.

  17. Friction and wear properties of high-velocity oxygen fuel sprayed WC-17Co coating under rotational fretting conditions

    NASA Astrophysics Data System (ADS)

    Luo, Jun; Cai, Zhenbing; Mo, Jiliang; Peng, Jinfang; Zhu, Minhao

    2016-05-01

    Rotational fretting which exist in many engineering applications has incurred enormous economic loss. Thus, accessible methods are urgently needed to alleviate or eliminate damage by rotational fretting. Surface engineering is an effective approach that is successfully adopted to enhance the ability of components to resist the fretting damage. In this paper, using a high-velocity oxygen fuel sprayed (HVOF) technique WC-17Co coating is deposited on an LZ50 steel surface to study its properties through Vickers hardness testing, scanning electric microscope (SEM), energy dispersive X-ray spectroscopy (EDX), and X-ray diffractrometry (XRD). Rotational fretting wear tests are conducted under normal load varied from 10 N to 50 N, and angular displacement amplitudes vary from 0.125° to 1°. Wear scars are examined using SEM, EDX, optical microscopy (OM), and surface topography. The experimental results reveal that the WC-17Co coating adjusted the boundary between the partial slip regime (PSR) and the slip regime (SR) to the direction of smaller amplitude displacement. As a result, the coefficients of friction are consistently lower than the substrate's coefficients of friction both in the PSR and SR. The damage to the coating in the PSR is very slight. In the SR, the coating exhibits higher debris removal efficiency and load-carrying capacity. The bulge is not found for the coating due to the coating's higher hardness to restrain plastic flow. This research could provide experimental bases for promoting industrial application of WC-17Co coating in prevention of rotational fretting wear.

  18. Friction and wear properties of high-velocity oxygen fuel sprayed WC-17Co coating under rotational fretting conditions

    NASA Astrophysics Data System (ADS)

    Luo, Jun; Cai, Zhenbing; Mo, Jiliang; Peng, Jinfang; Zhu, M