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Sample records for cold coated materials

  1. Titanium Cold Spray Coatings

    NASA Astrophysics Data System (ADS)

    Ajaja, Jihane; Goldbaum, Dina; Chromik, Richard; Yue, Stephen; Rezaeian, Ahmad; Wong, Wilson; Irissou, Eric; Legoux, Jean-Gabriel

    Titanium Cold Spray Coatings Cold Spray is an emerging technology used for the deposition of coatings for many industries including aerospace. This technique allows the deposition of metallic materials at low temper-atures below their melting point. The aim of this research was to develop a test technique that can measure the degree to which a cold spray coating achieves mechanical properties similar to a traditional bulk material. Vickers hardness testing and nanoindentation were used as micro-and nano-scale measurement techniques to characterize the mechanical properties of titanium coatings, deposited at different deposition conditions, and bulk Ti. The mechanical properties of bulk titanium and titanium coatings were measured over a range of length scales, with the indentation size effect examined with Meyer's law. Hardness measurements are shown to be affected by material porosity, microstructure and coating particle bonding mechanism. Hard-ness measurements showed that Ti coatings deposited at higher gas pressures and temperatures demonstrate an indentation load response similar to bulk Ti. Key words: titanium, cold spray, Vickers hardness, nanoindentation, indentation size effect, microstructure, mechanical properties

  2. Development of barrier coatings for cellulosic-based materials by cold plasma methods

    NASA Astrophysics Data System (ADS)

    Denes, Agnes Reka

    Cellulose-based materials are ideal candidates for future industries that need to be based on environmentally safe technologies and renewable resources. Wood represents an important raw material and its application as construction material is well established. Cellophane is one of the most important cellulosic material and it is widely used as packaging material in the food industry. Outdoor exposure of wood causes a combination of physical and chemical degradation processes due to the combined effects of sunlight, moisture, fungi, and bacteria. Cold-plasma-induced surface modifications are an attractive way for tailoring the characteristics of lignocellulosic substrates to prevent weathering degradation. Plasma-polymerized hexamethyldisiloxane (PPHMDSO) was deposited onto wood surfaces to create water repellent characteristics. The presence of a crosslinked macromolecular structure was detected. The plasma coated samples exhibited very high water contact angle values indicating the existence of hydrophobic surfaces. Reflective and electromagnetic radiation-absorbent substances were incorporated with a high-molecular-weight polydimethylsiloxane polymer in liquid phase and deposited as thin layers on wood surfaces. The macromolecular films, containing the dispersed materials, were then converted into a three dimensional solid state network by exposure to a oxygen-plasma. It was demonstrated that both UV-absorbent and reflectant components incorporated into the plasma-generated PDMSO matrix protected the wood from weathering degradation. Reduced oxidation and less degradation was observed after simulated weathering. High water contact angle values indicated a strong hydrophobic character of the oxygen plasma-treated PDMSO-coated samples. Plasma-enhanced surface modifications and coatings were employed to create water-vapor barrier layers on cellophane substrate surfaces. HMDSO was selected as a plasma gas and oxygen was used to ablate amorphous regions. Oxygen plasma

  3. Cold Sprayed Intermetallic Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Leshchinsky, Evgeny

    Conventional thermal barrier coating (TBC) systems consist of a duplex structure with a metallic bond coat and a ceramic heat-isolative topcoat. Several recent research activities are concentrated on the development of improved multilayer bond coat and TBC materials. This study represents an investigation performed for the aluminum based bond coats, especially those with reduced thermal conductivities. Using alternative TBC materials, such as metal alloys and intermetallics, their processing methods can be further optimized to achieve the best thermal physical parameters. One example is the ten-layer system in which cold sprayed aluminum based intermetallics are synthesized. These systems demonstrated improved heat insulation and thermal fatigue capabilities compared to conventional TBC. The microstructures and properties of the laminar coatings were characterized by SEM, EDS, XRD; micromechanical and durability tests were performed to define the structure and coating formation mechanisms. Application prospects for HCCI engines are discussed. Fuel energy can be utilized more efficiently with the concept of low heat rejection engines with applied TBC.

  4. The temperature dependence of ultra-cold neutron wall losses in material bottles coated with deuterated polystryene

    SciTech Connect

    Cooper, Martiin D; Bagdasarova, Yelena; Clayton, Steven M; Currie, Scott A; Griffith, William C; Ito, Takeyasu; Makela, Mark F; Morris, Cheistopher; Rahaman, Mohamad S; Ramsey, John C; Saunders, Alexander; Rios, Raymond

    2011-01-18

    Ultra-cold neutrons (UCN) from the LANSCE super-thermal deuterium source were used to fill an acrylic bottle coated with deuterated polystyrene. The bottle was constructed to minimize losses through the filling valve. The storage time was extracted from a series of measurements where the number of neutrons was counted after they were held in the bottle for durations varying from 60-1200 s. The data were collected at temperatures of 18, 40, 65, 105, and 295 K. The data has been analyzed in terms of the ratio of the imaginary to real part of the wall potential. The analysis considers the velocity dependence of the probability per bounce of wall loss. The implication of these measurements for the SNS electric dipole moment search will be presented.

  5. Coated ceramic breeder materials

    DOEpatents

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-04-07

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  6. Cold-Sprayed Nanostructured Pure Cobalt Coatings

    NASA Astrophysics Data System (ADS)

    Cavaliere, P.; Perrone, A.; Silvello, A.

    2016-08-01

    Cold-sprayed pure cobalt coatings were deposited on carbon-steel substrate. Submicrometer particles for spraying were produced via cryomilling. Deposits were produced using different processing conditions (gas temperature and pressure, nozzle-to-substrate distance) to evaluate the resulting variations in grain size dimension, microhardness, adhesion strength, and porosity. The coating mechanical properties improved greatly with higher temperature and carrying-gas pressure. The coating microstructure was analyzed as a function of spraying condition by transmission electron microscopy (TEM) observations, revealing many different microstructural features for coatings experiencing low or high strain rates during deposition.

  7. Deuterated polyethylene coatings for ultra-cold neutron applications

    NASA Astrophysics Data System (ADS)

    Brenner, Th.; Fierlinger, P.; Geltenbort, P.; Gutsmiedl, E.; Hollering, A.; Lauer, T.; Petzoldt, G.; Ruhstorfer, D.; Schroffenegger, J.; Seemann, K. M.; Soltwedel, O.; Stuiber, St.; Taubenheim, B.; Windmayer, D.; Zechlau, T.

    2015-09-01

    We report on the fabrication and use of deuterated polyethylene as a coating material for ultra-cold neutron (UCN) storage and transport. The Fermi potential has been determined to be 214 neV, and the wall loss coefficient η is 1.3 × 104 per wall collision. The coating technique allows for a wide range of applications in this field of physics. In particular, flexible and quasi-massless UCN guides with slit-less shutters and seamless UCN storage volumes become possible. These properties enable the use in next-generation measurements of the electric dipole moment of the neutron.

  8. Deuterated polyethylene coatings for ultra-cold neutron applications

    SciTech Connect

    Brenner, Th.; Geltenbort, P.; Fierlinger, P.; Gutsmiedl, E.; Hollering, A.; Petzoldt, G.; Ruhstorfer, D.; Stuiber, St.; Taubenheim, B.; Windmayer, D.; Lauer, T.; Schroffenegger, J.; Zechlau, T.; Seemann, K. M.; Soltwedel, O.

    2015-09-21

    We report on the fabrication and use of deuterated polyethylene as a coating material for ultra-cold neutron (UCN) storage and transport. The Fermi potential has been determined to be 214 neV, and the wall loss coefficient η is 1.3 × 10{sup 4} per wall collision. The coating technique allows for a wide range of applications in this field of physics. In particular, flexible and quasi-massless UCN guides with slit-less shutters and seamless UCN storage volumes become possible. These properties enable the use in next-generation measurements of the electric dipole moment of the neutron.

  9. Improved bonding strength of bioactive cermet Cold Gas Spray coatings.

    PubMed

    Gardon, M; Concustell, A; Dosta, S; Cinca, N; Cano, I G; Guilemany, J M

    2014-12-01

    The fabrication of cermet biocompatible coatings by means Cold Gas Spray (CGS) provides prosthesis with outstanding mechanical properties and the required composition for enhancing the bioactivity of prosthetic materials. In this study, hydroxyapatite/Titanium coatings were deposited by means of CGS technology onto titanium alloy substrates with the aim of building-up well-bonded homogeneous coatings. Powders were blended in different percentages and sprayed; as long as the amount of hydroxyapatite in the feedstock increased, the quality of the coating was reduced. Besides, the relation between the particle size distribution of ceramic and metallic particles is of significant consideration. Plastic deformation of titanium particles at the impact eased the anchoring of hard hydroxyapatite particles present at the top surface of the coating, which assures the looked-for interaction with the cells. Coatings were immersed in Hank's solution for 1, 4 and 7 days; bonding strength value was above 60 MPa even after 7 days, which enhances common results of HAp coatings obtained by conventional thermal spray technologies. PMID:25491809

  10. The Elastic Modulus of Cold Spray Coatings: Influence of Inter-splat Boundary Cracking

    NASA Astrophysics Data System (ADS)

    Sundararajan, G.; Chavan, Naveen M.; Kumar, S.

    2013-12-01

    It is well established that cold spray coatings exhibit substantially lower elastic modulus as compared to bulk material of the same composition. It has also been observed that the heat treatment of the cold spray coatings results in a significant increase in the elastic modulus of the coating. To check whether the presence of inter-splat cracks is responsible for the above behavior, a wide variety of metallic materials (Cu, Ag, Zn, Nb, Ta, Ti, and 316L stainless steels) in the powder form have been deposited on a mild steel substrate using the cold spray technique. These coatings in both as-coated and heat-treated conditions have been characterized for their porosity, extent of inter-splat boundary cracking, hardness, and elastic modulus. Results indicate that the elastic modulus of the coatings are substantially lower than the bulk value and also that the heat treatment of the coatings consistently increase their elastic modulus values. It has been shown that the reduction in elastic modulus of cold spray coatings can be related to the extent of inter-splat boundary cracking. Further, it has been shown that the standard models relating elastic modulus to the crack density are capable of explaining the observed modulus in the case of cold spray coatings in the as-coated and heat-treated conditions.

  11. Phase Stability of Al-5Fe-V-Si Coatings Produced by Cold Gas Dynamic Spray Process Using Rapidly Solidified Feedstock Materials

    NASA Astrophysics Data System (ADS)

    Bérubé, G.; Yandouzi, M.; Zúñiga, A.; Ajdelsztajn, L.; Villafuerte, J.; Jodoin, B.

    2012-03-01

    In this study, aluminum alloy Al-5Fe-V-Si (in wt.%) feedstock powder, produced by rapid solidification (RS) using the gas atomization process, was selected to produce high-temperature resistant Al-alloy coatings using the cold gas dynamic spraying process (CGDS). The alloy composition was chosen for its mechanical properties at elevated temperature for potential applications in internal-combustion (IC) engines. The CGDS spray process was selected due to its relatively low operating temperature, thus preventing significant heating of the particles during spraying and as such allowing the original phases of the feedstock powder to be preserved within the coatings. The microstructure and phases stability was investigated by means of Scanning Electron Microscopy, transmission electron microscopy, X-ray diffraction and differential scanning calorimetery techniques. The coatings mechanical properties were evaluated through bond strength and microhardness testing. The study revealed the conservation of the complex microstructure of the rapid solidified powder during the spray process. Four distinct microstructures were observed as well as two different phases, namely a Al13(Fe,V)3Si silicide phase and a metastable (Al,Si) x (Fe,V) Micro-quasicrystalline Icosahedral (MI) phase. Aging of the coating samples was performed and confirmed that the phase transformation of the metastable phases and coarsening of the nanosized precipitates will occurs at around 400 °C. The metastable MI phase was determined to be thermally stable up to 390 °C, after which a phase transformation to silicide starts to occur.

  12. Methods for Coating Particulate Material

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  13. Protective coating for ceramic materials

    NASA Technical Reports Server (NTRS)

    Kourtides, Demetrius A. (Inventor); Churchward, Rex A. (Inventor); Lowe, David M. (Inventor)

    1994-01-01

    A protective coating for ceramic materials such as those made of silicon carbide, aluminum oxide, zirconium oxide, aluminoborosilicate and silicon dioxide, and a thermal control structure comprising a ceramic material having coated thereon the protective coating. The protective coating contains, in admixture, silicon dioxide powder, colloidal silicon dioxide, water, and one or more emittance agents selected from silicon tetraboride, silicon hexaboride, silicon carbide, molybdenum disilicide, tungsten disilicide and zirconium diboride. In another aspect, the protective coating is coated on a flexible ceramic fabric which is the outer cover of a composite insulation. In yet another aspect, a metallic foil is bonded to the outer surface of a ceramic fabric outer cover of a composite insulation via the protective coating. A primary application of this invention is as a protective coating for ceramic materials used in a heat shield for space vehicles subjected to very high aero-convective heating environments.

  14. Crystallization Evolution of Cold-Sprayed Pure Ni Coatings

    NASA Astrophysics Data System (ADS)

    Cavaliere, P.; Perrone, A.; Silvello, A.

    2016-08-01

    Cold spraying is a coating technology on the basis of aerodynamics and high-speed impact dynamics. Spray particles (usually 1-50 μm in diameter) are accelerated to high velocity (typically 300-1200 m/s) by a high-speed gas (preheated air, nitrogen, or helium) flow that is generated through a convergent-divergent de Laval type nozzle. The coating forms through the intensive plastic deformation of particles impacting on the substrate at temperatures well below the melting point of the spray material. In the present paper, the main processing parameters affecting the crystallization behavior of pure Ni cold spray deposits on IN718 alloy are described. Various experimental conditions have been analyzed: gas temperature and pressure, nozzle to substrate distance. In particular, the study deals with those conditions leading to a strong grain refinement, with an acceptable level of the deposits mechanical properties. In precise spray conditions, a shift toward amorphous phases has been observed and studied. A systematic analysis of microstructural evolution, performed through TEM observations, as a function of processing parameters is presented.

  15. Crystallization Evolution of Cold-Sprayed Pure Ni Coatings

    NASA Astrophysics Data System (ADS)

    Cavaliere, P.; Perrone, A.; Silvello, A.

    2016-07-01

    Cold spraying is a coating technology on the basis of aerodynamics and high-speed impact dynamics. Spray particles (usually 1-50 μm in diameter) are accelerated to high velocity (typically 300-1200 m/s) by a high-speed gas (preheated air, nitrogen, or helium) flow that is generated through a convergent-divergent de Laval type nozzle. The coating forms through the intensive plastic deformation of particles impacting on the substrate at temperatures well below the melting point of the spray material. In the present paper, the main processing parameters affecting the crystallization behavior of pure Ni cold spray deposits on IN718 alloy are described. Various experimental conditions have been analyzed: gas temperature and pressure, nozzle to substrate distance. In particular, the study deals with those conditions leading to a strong grain refinement, with an acceptable level of the deposits mechanical properties. In precise spray conditions, a shift toward amorphous phases has been observed and studied. A systematic analysis of microstructural evolution, performed through TEM observations, as a function of processing parameters is presented.

  16. Mechanical and Microstructural Behavior of Cold-Sprayed Titanium- and Nickel-Based Coatings

    NASA Astrophysics Data System (ADS)

    Cavaliere, P.; Silvello, A.

    2015-12-01

    Cold spraying is a coating technology that can deposit materials with unique properties. The coating forms through intensive plastic deformation of particles impacting on a substrate at temperature well below the melting point of the sprayed material. Recently, various studies have been published regarding the microstructural and mechanical evolution of metal-matrix composite coatings produced by cold spraying. Herein, we describe the principal results of the available literature in the field of cold-sprayed composites. It is shown that more research is required to solve various questions in this field, for example, the different deformation modes of the material exhibited for various processing conditions, the reinforcing percentage of different material combinations, and the mechanical properties resulting from these complex systems. In the present study, this issue is approached and described for cold-sprayed Ni- and Ti-based composites. Materials were produced with varying ceramic phase (BN and TiAl3) fraction. The variation of the grain size, adhesion strength, porosity, and hardness of the deposits as a function of the ceramic phase fraction and processing parameters (impacting particle speed) is described. The interaction mechanisms between the cold-sprayed particles and the metal matrix during the coating process are presented and described. The results demonstrate a beneficial effect on grain size and porosity with increasing reinforcing phase percentage, as well as narrow processing parameter ranges to achieve the optimal properties with respect to the pure parent materials.

  17. Cold sprayed copper coating: numerical study of particle impact and coating characterization

    NASA Astrophysics Data System (ADS)

    Mebdoua, Yamina; Fizi, Yazid; Bouhelal, Nadjet

    2016-05-01

    Cold spraying technique is a promising process fabricating high quality metallic coatings. This work concerns both numerical and experimental investigations of cold sprayed copper coating taking into account impact conditions including, particle velocities and temperature, gas pressure and material nature. The conducted numerical study is an examination of the deformation behavior of Cu particles sprayed onto steel substrate using Abaqus/explicit software, allowing a good understanding of the deposition characteristics of copper particles and the effect of particle velocity on the coating microstructure. The numerical results show that particle impact velocity has a significant effect on its morphology; Lagrangian method exhibits an excessive distortion of the elements in the case of high impact velocity and fine meshing size, whereas simulation of particle impact using arbitrary Lagrangian-Eulerian (ALE) method is close to the experimental observations. Contribution to the topical issue "Materials for Energy Harvesting, Conversion and Storage (ICOME 2015) - Elected submissions", edited by Jean-Michel Nunzi, Rachid Bennacer and Mohammed El Ganaoui

  18. Superhydrophobic Coatings with Edible Materials.

    PubMed

    Wang, Wei; Lockwood, Karsten; Boyd, Lewis M; Davidson, Matthew D; Movafaghi, Sanli; Vahabi, Hamed; Khetani, Salman R; Kota, Arun K

    2016-07-27

    We used FDA-approved, edible materials to fabricate superhydrophobic coatings in a simple, low cost, scalable, single step process. Our coatings display high contact angles and low roll off angles for a variety of liquid products consumed daily and facilitate easy removal of liquids from food containers with virtually no residue. Even at high concentrations, our coatings are nontoxic, as shown using toxicity tests. PMID:27403590

  19. Protective coatings for sensitive materials

    DOEpatents

    Egert, Charles M.

    1997-01-01

    An enhanced protective coating to prevent interaction between constituents of the environment and devices that can be damaged by those constituents. This coating is provided by applying a synergistic combination of diffusion barrier and physical barrier materials. These materials can be, for example, in the form of a plurality of layers of a diffusion barrier and a physical barrier, with these barrier layers being alternated. Further protection in certain instances is provided by including at least one layer of a getter material to actually react with one or more of the deleterious constituents. The coating is illustrated by using alternating layers of an organic coating (such as Parylene-C.TM.) as the diffusion barrier, and a metal coating (such as aluminum) as the physical barrier. For best results there needs to be more than one of at least one of the constituent layers.

  20. Protective coatings for sensitive materials

    DOEpatents

    Egert, C.M.

    1997-08-05

    An enhanced protective coating is disclosed to prevent interaction between constituents of the environment and devices that can be damaged by those constituents. This coating is provided by applying a synergistic combination of diffusion barrier and physical barrier materials. These materials can be, for example, in the form of a plurality of layers of a diffusion barrier and a physical barrier, with these barrier layers being alternated. Further protection in certain instances is provided by including at least one layer of a getter material to actually react with one or more of the deleterious constituents. The coating is illustrated by using alternating layers of an organic coating (such as Parylene-C{trademark}) as the diffusion barrier, and a metal coating (such as aluminum) as the physical barrier. For best results there needs to be more than one of at least one of the constituent layers. 4 figs.

  1. Rheology of Coating Materials and Their Coating Characteristics

    NASA Astrophysics Data System (ADS)

    Grabsch, C.; Grüner, S.; Otto, F.; Sommer, K.

    2008-07-01

    Lots of particles used in the pharmaceutical and the food industry are coated to protect the core material. But almost no investigations about the coating material behavior do exist. In this study the focus was on the rheological material properties of fat based coating materials. Rotational shear experiments to determine the viscosity of a material were compared to oscillatory shear tests to get information about the vicoelastic behavior of the coating materials. At the liquid state the viscosity and the viscoelastic properties showed a good analogy. The viscoelastic properties of the solid coating materials yielded differences between materials that have the same properties at the liquid state.

  2. Protective coatings of metal surfaces by cold plasma treatment

    NASA Technical Reports Server (NTRS)

    Manory, R.; Grill, A.

    1985-01-01

    The cold plasma techniques for deposition of various types of protective coatings are reviewed. The main advantage of these techniques for deposition of ceramic films is the lower process temperature, which enables heat treating of the metal prior to deposition. In the field of surface hardening of steel, significant reduction of treatment time and energy consumption were obtained. A simple model for the plasma - surface reactions in a cold plasma system is presented, and the plasma deposition techniques are discussed in view of this model.

  3. Development of self-lubricating coatings via cold spray process: Feedstock formulation and deformation modeling

    NASA Astrophysics Data System (ADS)

    Aggarwal, Gaurav

    Because of their low density, high specific strength and high stiffness, titanium alloys are one of the prime candidates for structural application often requiring specific tribological properties. However, their relatively high friction coefficients and low wear resistance are limiting their application over a wider temperature range. Various coatings deposited with technologies like high velocity oxy flame (HVOF), detonation gun (DGun), electron beam physical vapor deposition (EB-PVD), etc., can improve wear performance and decrease corrosion damage. These technologies require high processing temperatures precluding the integration of thermally vulnerable lubricants. This research looks at a relatively new coating process called Cold Spray for self-lubricating coatings on Ti-6Al-4V alloys. Cold Spray can produce coatings without significant heating of the sprayed powder or substrate. The particles are in solid state as they hit the substrate, and the formation of coatings occurs mainly due to the kinetic energy of the particles. Therefore, the impact velocity plays an important role. Below a critical value, the particles can cause densification and abrasion of the substrate. The focus of this study is to design composite coatings for the cold spray process and determination of the critical velocity through finite element modeling. Different powders and feedstock formulation techniques are discussed in order to find an optimum formulation for self-lubricating coatings. A composite powder (Ni coated hBN) was found to be the best candidate for the feedstock. The deformation of composite particles upon impact on the substrate was modeled and compared to the experiments. A number of approaches involving different modeling platforms, particle-substrate geometries, and material models have been tried. This work presents the results of ANSYS (version 10.0) analysis using an axisymmetric model of the particle impact. Stress and strain distributions in the particle

  4. Beneficial effects of laser irradiation on the deposition process of diamond/Ni60 composite coating with cold spray

    NASA Astrophysics Data System (ADS)

    Yao, Jianhua; Yang, Lijing; Li, Bo; Li, Zhihong

    2015-03-01

    Although cold spray process has many unique advantages over other coating techniques, it has difficulties in depositing hard materials. This article presents a study in the beneficial effects of laser irradiation on the fabrication process of diamond/Ni60 composite coating using cold spray. The focus of this research is on the comparison between the composite coatings produced with laser cladding (LC) and with supersonic laser deposition (SLD), with respect to diamond graphitization and tribological properties, thus to demonstrate the beneficial effects of laser irradiation on the cold spray process. The influence of deposition temperature on the coating characteristics, such as deposition efficiency, diamond volume fraction, microstructure and phase is also investigated. The tribological properties of the diamond/Ni60 composite coating produced with SLD are determined using a pin-on-disc tribometer, along with the diamond/Ni60 coating produced using LC with the optimal process parameters for comparison. The experimental results show that with the assistance of laser irradiation, diamond/Ni60 composite coating can be successfully deposited using cold spray; the obtained coating is superior to that processed with LC, because SLD can suppress the graphitization of the diamond particles. The diamond/Ni60 composite coating fabricated with SLD has much better tribological properties than the LC coating.

  5. Cold Spraying of Ti2AlC MAX-Phase Coatings

    NASA Astrophysics Data System (ADS)

    Gutzmann, H.; Gärtner, F.; Höche, D.; Blawert, C.; Klassen, T.

    2013-03-01

    Cold spraying was applied to deposit Ti2AlC on different substrate materials. The study of single impacts by scanning electron microscopy indicates that bonding of the first layer is mainly attributed to the deformation and shear instabilities occurring at substrate sites. Nevertheless, as compared to the feedstock particles, the splats appear flattened by the impact. This deformation seems to be attributed not only to local, internal shear but also to internal fracture. By applying up to five passes under optimized spray parameters, Ti2AlC-coatings with thicknesses of about 110-155 μm were achieved. XRD analysis of the coating proved that the crystallographic structure of the feedstock was retained during cold spraying. The coating microstructures show rather low porosity of about <2%, but several cracks between spray layers. Successful build-up of more than one layer can probably be attributed to local deformation of the highly anisotropic Ti2AlC-phase.

  6. Interface Characterization and Bonding Mechanisms of Cold Gas-Sprayed Al Coatings on Ceramic Substrates

    NASA Astrophysics Data System (ADS)

    Drehmann, R.; Grund, T.; Lampke, T.; Wielage, B.; Manygoats, K.; Schucknecht, T.; Rafaja, D.

    2015-01-01

    The aim of the present work is to contribute to the understanding of the adhesion mechanisms, which take effect at the interface of cold gas-sprayed metallic coatings on ceramic substrates. Former investigations revealed that it is possible to deposit well-adhering metallic coatings on atomically smooth ceramics. This led to the conclusion that mechanical interlocking is not always a necessary precondition for bonding. A combination of recrystallization processes induced by adiabatic shear processes and heteroepitaxial growth might be an explanation for the high observed adhesion strengths. The present work focuses on the examination of the interface area of cold gas-sprayed aluminum on various ceramic substrates by means of SEM and HRTEM. Beside sintered corundum plates, single-crystalline sapphire substrates with defined lattice orientations were used as substrates for the deposition of the coatings. In addition to Al2O3 substrates, aluminum coatings were also deposited on AlN, Si3N4, and SiC in order to investigate, whether the different amounts of ionic bonds in these substrate materials have an influence on the substrate/coating interface formation. Additional information about the local heteroepitaxy and its effect on the adhesion of Al coatings was obtained from experiments performed on coatings produced by means of physical vapor deposition.

  7. Cold gas spraying of semiconductor coatings for the photooxidation of water

    NASA Astrophysics Data System (ADS)

    Emmler, T.; Gutzmann, H.; Hillebrand, P.; Schieda, M.; Just, R.; Gärtner, F.; Bogdanoff, P.; Herrmann-Geppert, I.; Klassen, T.

    2013-09-01

    This contribution shows the potential of cold gas spraying for the production of photoelectrodes employing photoelectrocatalysts for the water oxidation reaction. Conventional methods of coating usually employ sol-gel methods and calcination to obtain a good binding of the coating to the substrate. In cold gas spraying, particles are accelerated to high velocities by a pressurized gas. Nitrogen is used as process gas, preheated and then expanded in a De Laval type nozzle. On impact with the substrate the particles deform, break up and build an efficient interface to the back contact (as revealed, for example, by scanning electron microscopy). Cold gas spraying is a method for the direct bonding of particles to a substrate and does not require additives that have to be removed e.g. by a calcination step. Thereby it allows the direct fabrication of a working electrode ensemble. In our initial experiments, the state-of-the-art photocatalyst titanium dioxide (TiO2) was explored. The cold-gas-sprayed coatings revealed significantly higher activities for the oxygen evolution reaction (OER), as compared to films derived from wet-chemical processes. Due to the demand for photocatalysts with band gap suitable for visible light absorption, this approach was extended to the promising catalyst material hematite. In correlation with photoelectrochemical measurements, the operating parameters of the cold gas spray process are discussed in terms of their influence on the photocatalytic properties of the semiconductor.

  8. Armor systems including coated core materials

    SciTech Connect

    Chu, Henry S.; Lillo, Thomas M.; McHugh, Kevin M.

    2012-07-31

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  9. Armor systems including coated core materials

    SciTech Connect

    Chu, Henry S; Lillo, Thomas M; McHugh, Kevin M

    2013-10-08

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  10. Development of Ultra-High Molecular Weight Polyethylene (UHMWPE) Coating by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Ravi, Kesavan; Ichikawa, Yuji; Deplancke, Tiana; Ogawa, Kazuhiro; Lame, Olivier; Cavaille, Jean-Yves

    2015-08-01

    Ultra-high molecular weight polyethylene or UHMWPE is an extremely difficult material to coat with, as it is rubbery and chemically very inert. The Cold Spray process appears to be a promising alternative processing technique but polymers are in general difficult to deposit using this method. So, attempts to develop UHMWPE coatings were made using a downstream injection cold spray technique incorporating a few modifications. A conventional cold spray machine yielded only a few deposited particles of UHMWPE on the substrate surface, but with some modifications in the nozzle geometry (especially the length and inner geometry) a thin coating of 45 μm on Al substrate was obtained. Moreover, experiments with the addition of fumed nano-alumina to the feedstock yielded a coating of 1-4 mm thickness on Al and polypropylene substrates. UHMWPE was seen to be melt crystallized during the coating formation, as can be seen from the differential calorimetry curves. Influence of nano-ceramic particles was explained by observing the creation of a bridge bond between UHMWPE particles.

  11. Photocatalytic Activity of Nanostructured Anatase Coatings Obtained by Cold Gas Spray

    NASA Astrophysics Data System (ADS)

    Gardon, M.; Fernández-Rodríguez, C.; Garzón Sousa, D.; Doña-Rodríguez, J. M.; Dosta, S.; Cano, I. G.; Guilemany, J. M.

    2014-10-01

    This article describes a photocatalytic nanostructured anatase coating deposited by cold gas spray (CGS) supported on titanium sub-oxide (TiO2- x ) coatings obtained by atmospheric plasma spray (APS) onto stainless steel cylinders. The photocatalytic coating was homogeneous and preserved the composition and nanostructure of the starting powder. The inner titanium sub-oxide coating favored the deposition of anatase particles in the solid state. Agglomerated nano-TiO2 particles fragmented when impacting onto the hard surface of the APS TiO2- x bond coat. The rough surface provided by APS provided an ideal scenario for entrapping the nanostructured particles, which may be adhered onto the bond coat due to chemical bonding; a possible bonding mechanism is described. Photocatalytic experiments showed that CGS nano-TiO2 coating was active for photodegrading phenol and formic acid under aqueous conditions. The results were similar to the performance obtained by competitor technologies and materials such as dip-coating P25® photocatalysts. Disparity in the final performance of the photoactive materials may have been caused by differences in grain size and the crystalline composition of titanium dioxide.

  12. Coated woven materials and method of preparation

    DOEpatents

    McCreary, W.J.; Carroll, D.W.

    Coating of woven materials so that not only the outer surfaces are coated has been a problem. Now, a solution to that problem is by coating with materials, with metals or with pyrolytic carbon. Materials are deposited in Chemical Vapor Deposition (CND) reactions using a fluidized bed so that the porosity of the woven materials is retained and the tiny filaments which make up the strands which are woven (including inner as well as outer filaments) are substantially uniformly coated.

  13. Methods and apparatus for coating particulate material

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2012-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  14. Young's Moduli of Cold and Vacuum Plasma Sprayed Metallic Coatings

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Pawlik, R.; Loewenthal, W.

    2009-01-01

    Monolithic metallic copper alloy and NiCrAlY coatings were fabricated by either the cold spray (CS) or the vacuum plasma spray (VPS) deposition processes. Dynamic elastic modulus property measurements were conducted on these monolithic coating specimens between 300 K and 1273 K using the impulse excitation technique. The Young's moduli decreased almost linearly with increasing temperature at all temperatures except in the case of the CS Cu-23%Cr-5%Al and VPS NiCrAlY, where deviations from linearity were observed above a critical temperature. It was observed that the Young's moduli for VPS Cu-8%Cr were larger than literature data compiled for Cu. The addition of 1%Al to Cu- 8%Cr significantly increased its Young's modulus by 12 to 17% presumably due to a solid solution effect. Comparisons of the Young s moduli data between two different measurements on the same CS Cu- 23%Cr-5%Al specimen revealed that the values measured in the first run were about 10% higher than those in the second run. It is suggested that this observation is due to annealing of the initial cold work microstructure resulting form the cold spray deposition process.

  15. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls—Application to TiN-Coated Rolls

    NASA Astrophysics Data System (ADS)

    Ould, Choumad; Gachon, Yves; Montmitonnet, Pierre; Badiche, Xavier

    2011-05-01

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer ("roll coating", "pick up") may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  16. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls--Application to TiN-Coated Rolls

    SciTech Connect

    Ould, Choumad; Montmitonnet, Pierre; Gachon, Yves; Badiche, Xavier

    2011-05-04

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer (''roll coating'', ''pick up'') may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  17. Coated woven materials and method of preparation

    DOEpatents

    McCreary, William J.; Carroll, David W.

    1981-01-01

    Coating of woven materials so that not only the outer surfaces are coated has been a problem. Now, a solution to that problem is the following: Woven materials are coated with materials, for example with metals or with pyrolytic carbon, which materials are deposited in Chemical Vapor Deposition (CVD) reactions using a fluidized bed so that the porosity of the woven material is retained and so that the tiny filaments which make up the strands which are woven (including inner as well as outer filaments) are substantially uniformly coated.

  18. Composite and diamond cold cathode materials

    SciTech Connect

    Worthington, M.S.; Wheeland, C.L.; Ramacher, K.; Doyle, E.

    1996-12-31

    Cold-cathode technology for Crossed-Field Amplifiers (CFAs) has not changed significantly over the last thirty years. The material typically used for cold cathode CFAs is either platinum (Pt) or beryllium (Be), although numerous other materials with higher secondary electron emission ratios have been tested. Beryllium cathodes display higher secondary emission ratios, {approximately} 3.4, than Pt, but require a partial pressure of oxygen to maintain a beryllium oxide (BeO) surface layer. These dispensers limit the life of the CFA, both directly, due to oxygen-source filament burnout, and indirectly, by the production of undesirable gases which adversely affect the performance of the CFA. In an attempt to reduce or eliminate the required oxygen dispenser output level, cathodes were constructed from three varieties of Be/BeO composite material and tested in L-4808s, standard forward-wave AEGIS CFAs. Diamond and diamond-like carbons are desirable as cathode materials because of their extremely high secondary electron emission ratio, greater than 20, but their use has previously been prohibitive because of cost, available, and physical characteristics. Because of recent advances in diamond growth technology it is now possible to deposit thin layers of diamond on a variety of geometric objects. In coordination with Penn State University four annular diamond emitters have been fabricated. The diamond emitters will be tested in a standard AEGIS CFA, both under vacuum and with a partial pressure of hydrogen.

  19. In vitro and in vivo evaluation of the bioactivity of hydroxyapatite-coated polyetheretherketone biocomposites created by cold spray technology.

    PubMed

    Lee, Jae Hyup; Jang, Hae Lin; Lee, Kyung Mee; Baek, Hae-Ri; Jin, Kyoungsuk; Hong, Kug Sun; Noh, Jun Hong; Lee, Hyun-Kyung

    2013-04-01

    Polyetheretherketone (PEEK) is a material that is widely used in medicine because its mechanical properties show excellent similarity to those of human bone. However, because it is bioinert, PEEK shows limited ability to bind to natural bone tissue. Here, we applied a cold spray method to make a hydroxyapatite (HA)-coated PEEK hybrid material and evaluated its osteointegration in vitro and in vivo. With the cold spray method, the HA coating formed a homogeneous layer and adhered strongly to the PEEK disk implant. When the material was tested in vitro, early cell adhesion and viability improved. Alkaline phosphatase (ALP) activity and calcium concentration were also higher in cells cultured on HA-coated PEEK disks. In addition, the expression of osteoblast differentiation markers, such as ALP, bone sialoprotein and runt-related transcription factor 2, increased in these cells. For the in vivo test, we designed and implanted HA-coated PEEK cylinders into a rabbit ilium model by the press-fit method. The bone-implant contact ratio, trabecular number and trabecular thickness were determined using either three-dimensional microcomputed tomography or general two-dimensional histomorphometric analysis. This report demonstrates that the HA coating on the PEEK implant added with the cold spray method increased biocompatibility in vitro and promoted osteointegration in vivo, which suggests that the HA coating may improve the biofunctionality of various medical devices used in clinical applications. PMID:23212079

  20. Structure and Mechanical Properties of Thick Copper Coating Made by Cold Spray

    NASA Astrophysics Data System (ADS)

    Maev, R. Gr.; Leshchynsky, V.; Strumban, E.; Dzhurinskiy, D.; Kocimski, J.; Maeva, E.

    2016-01-01

    The main purpose of this study was to form cold-sprayed copper coatings on A 516 low carbon steel, which is considered a prospective material for manufacturing used nuclear fuel containers. The 3 mm-thick Cu coatings were formed using the high pressure cold spray method with Nitrogen as the propellant gas. The deformation of copper particles during the deposition process was studied. The obtained SEM images of the Cu layer-A 516 low carbon steel substrate interface cross sections demonstrated that the Cu layer at the substrate interface had a dense microstructure with localized jet-metallic mixing areas. The Cu particles were deformed considerably more severely in this layer than in the consequently deposited upper layers. The steel substrate underwent severe deformation due to the impact of Cu particles. The mutual severe deformation of Cu particles and steel substrate resulted in a considerable increase of adhesion strength up to 120 MPa. The structure of coatings and coating-substrate interface was studied.

  1. Study of the laser marking process of cold sprayed titanium coatings on aluminium substrates

    NASA Astrophysics Data System (ADS)

    Astarita, A.; Genna, S.; Leone, C.; Memola Capece Minutolo, F.; Squillace, A.; Velotti, C.

    2016-09-01

    This paper deals with the study of the laser marking process of titanium cold sprayed coatings on aluminium substrates. Despite several studies regarding the laser marking process are available in literature very few attention have been paid to the marking of cold sprayed coatings and there are no previous papers in literature. Also the phenomena occurring during the marking of a porous coating are to date not fully understood and will be discussed in this paper. The experimental campaign was also repeated on grade 2 titanium rolled sheets with a thickness of 2 mm. The marking tests were carried out under different experimental conditions varying the main process parameters (i.e. laser pulse power and laser scan speed), after that the mark sections were observed by optical microscope and SEM. Both the maximum penetration depth and width of the marks were acquired and also internal damages induced by the process were studied. A correlation between the process parameters and the mark's geometry was found. The results show the effectiveness of the laser process to produce high quality marks on both the titanium layer and the titanium sheet. Moreover, a higher mark penetration on Ti coating was observed compared to the Ti sheet. However, the results show also the possibility to introduce severe and hidden damages in both materials if the process parameters are not properly set.

  2. Structural and Tribological Properties of Nanostructured Supersonic Cold Sprayed Ni-20 wt.% Sn Coatings

    NASA Astrophysics Data System (ADS)

    Georgiou, E. P.; Dosta, S.; Fernández, J.; Matteazzi, P.; Kowalski, K.; Kusinski, J.; Piticescu, R. R.; Celis, J.-P.

    2016-05-01

    80-μm-thick nanostructured coatings consisting of a Ni solid solution, Ni3Sn, Ni3Sn2, and metastable NiSn intermetallic phases were deposited via supersonic cold spraying onto inconel 718 alloy substrates. These coatings have complex nanostructured metallurgical phases as revealed by transition electron microscopy, scanning electron microscopy, and x-ray diffraction techniques. Their mechanical properties were determined by nanoindentation measurements. Furthermore, the wear behavior of these nanostructured sprayed coatings was compared to the one of the industrial bulk or sprayed coated benchmark materials. It was found that the nanostructured coatings exhibit higher wear resistance than the industrial benchmarks, thanks to an appropriate balance of hard intermetallic phases and soft Ni matrix, as well as to their nanostructuring. Their frictional characteristics under reciprocating sliding are mainly determined by the formation of an oxide-based tribo-layer, which was analyzed by x-ray photoelectron spectroscopy. The role of intermetallic phases in these coatings on the friction and wear is also discussed.

  3. Structural and Tribological Properties of Nanostructured Supersonic Cold Sprayed Ni-20 wt.% Sn Coatings

    NASA Astrophysics Data System (ADS)

    Georgiou, E. P.; Dosta, S.; Fernández, J.; Matteazzi, P.; Kowalski, K.; Kusinski, J.; Piticescu, R. R.; Celis, J.-P.

    2016-06-01

    80-μm-thick nanostructured coatings consisting of a Ni solid solution, Ni3Sn, Ni3Sn2, and metastable NiSn intermetallic phases were deposited via supersonic cold spraying onto inconel 718 alloy substrates. These coatings have complex nanostructured metallurgical phases as revealed by transition electron microscopy, scanning electron microscopy, and x-ray diffraction techniques. Their mechanical properties were determined by nanoindentation measurements. Furthermore, the wear behavior of these nanostructured sprayed coatings was compared to the one of the industrial bulk or sprayed coated benchmark materials. It was found that the nanostructured coatings exhibit higher wear resistance than the industrial benchmarks, thanks to an appropriate balance of hard intermetallic phases and soft Ni matrix, as well as to their nanostructuring. Their frictional characteristics under reciprocating sliding are mainly determined by the formation of an oxide-based tribo-layer, which was analyzed by x-ray photoelectron spectroscopy. The role of intermetallic phases in these coatings on the friction and wear is also discussed.

  4. Coating of High-Alloyed, Ledeburitic Cold Work Tool Steel Applied by HVOF Spraying

    NASA Astrophysics Data System (ADS)

    Rajasekaran, B.; Mauer, G.; Vassen, R.; Röttger, A.; Weber, S.; Theisen, W.

    2010-03-01

    This study demonstrates the processing of a cold work tool steel (X220CrVMo13-4) coating using HVOF spraying. The coating formation was analyzed based on microstructure, phase, hardness, porosity, oxidation, and adhesion characteristics. An online diagnostic tool was utilized to find out the in-flight characteristics of powder such as temperature and velocity during the coating process to identify the influencing parameters to achieve dense cold work tool steel coatings with low oxidation. The influence of powder size, process parameters, and in-flight characteristics on the formation of cold work tool steel coatings was demonstrated. The results indicated that thick and dense cold work tool steel coatings with low oxidation can be obtained by the selection of appropriate powder size and process parameters.

  5. Laser-Assisted Cold-Sprayed Corrosion- and Wear-Resistant Coatings: A Review

    NASA Astrophysics Data System (ADS)

    Olakanmi, E. O.; Doyoyo, M.

    2014-06-01

    Laser-assisted cold spray (LACS) process will be increasingly employed for depositing coatings because of its unique advantages: solid-state deposition of dense, homogeneous, and pore-free coatings onto a range of substrates; and high build rate at reduced operating costs without the use of expensive heating and process inert gases. Depositing coatings with excellent performance indicators via LACS demands an accurate knowledge and control of processing and materials' variables. By varying the LACS process parameters and their interactions, the functional properties of coatings can be manipulated. Moreover, thermal effect due to laser irradiation and microstructural evolution complicate the interpretation of LACS mechanical deformation mechanism which is essential for elucidating its physical phenomena. In order to provide a basis for follow-on-research that leads to the development of high-productivity LACS processing of coatings, this review focuses on the latest developments in depositing corrosion- and wear-resistant coatings with the emphasis on the composition, structure, and mechanical and functional properties. Historical developments and fundamentals of LACS are addressed in an attempt to describe the physics behind the process. Typical technological applications of LACS coatings are also identified. The investigations of all process sequences, from laser irradiation of the powder-laden gas stream and the substrate, to the impingement of thermally softened particles on the deposition site, and subsequent further processes, are described. Existing gaps in the literature relating to LACS-dependent microstructural evolution, mechanical deformation mechanisms, correlation between functional properties and process parameters, processing challenges, and industrial applications have been identified in order to provide insights for further investigations and innovation in LACS deposition of wear- and corrosion-resistant coatings.

  6. HIGH-PERFORMANCE COATING MATERIALS

    SciTech Connect

    SUGAMA,T.

    2007-01-01

    Corrosion, erosion, oxidation, and fouling by scale deposits impose critical issues in selecting the metal components used at geothermal power plants operating at brine temperatures up to 300 C. Replacing these components is very costly and time consuming. Currently, components made of titanium alloy and stainless steel commonly are employed for dealing with these problems. However, another major consideration in using these metals is not only that they are considerably more expensive than carbon steel, but also the susceptibility of corrosion-preventing passive oxide layers that develop on their outermost surface sites to reactions with brine-induced scales, such as silicate, silica, and calcite. Such reactions lead to the formation of strong interfacial bonds between the scales and oxide layers, causing the accumulation of multiple layers of scales, and the impairment of the plant component's function and efficacy; furthermore, a substantial amount of time is entailed in removing them. This cleaning operation essential for reusing the components is one of the factors causing the increase in the plant's maintenance costs. If inexpensive carbon steel components could be coated and lined with cost-effective high-hydrothermal temperature stable, anti-corrosion, -oxidation, and -fouling materials, this would improve the power plant's economic factors by engendering a considerable reduction in capital investment, and a decrease in the costs of operations and maintenance through optimized maintenance schedules.

  7. B4C/Ni Composite Coatings Prepared by Cold Spray of Blended or CVD-Coated Powders

    NASA Astrophysics Data System (ADS)

    Feng, C.; Guipont, V.; Jeandin, M.; Amsellem, O.; Pauchet, F.; Saenger, R.; Bucher, S.; Iacob, C.

    2012-06-01

    In this work, the microstructures of B4C/Ni coatings by cold spray with blends or chemical vapor deposited (CVD) Ni-coated powders were investigated and compared. Powder blends with Ni powder and fine or coarse B4C powders were prepared for various B4C content ranging from 54 to 87 vol.% (equal to 25-65 wt.%). Three CVD Ni-coated B4C powder batches were also synthesized with various B4C content using the fine B4C as core particles. Ni-coated powders and both types of cold sprayed coating microstructures with blends or coated powders were investigated by optical and scanning electron microscopy. Further quantitative image analysis was carried out on scanning electron microscopy (SEM) images to measure the B4C content within the coating regarding the influence of the nominal content in the feedstock for each coating type. Both types exhibited fine fragments and unfragmented B4C, but coatings with CVD-coated powders had many more unfragmented particles. Moreover, the higher levels for both B4C (44.0 ± 4.1 vol.%) and coating microhardness (429 ± 41 HV0.5) were obtained in case of the CVD-coated powders. However, it was assessed that the highest microhardness was not obtained for the highest B4C content. This questionable result is discussed with regard to the fully original composite microstructure obtained from CVD Ni-coated B4C powder.

  8. Comparative High-Temperature Corrosion Behavior of Ni-20Cr Coatings on T22 Boiler Steel Produced by HVOF, D-Gun, and Cold Spraying

    NASA Astrophysics Data System (ADS)

    Kaushal, Gagandeep; Bala, Niraj; Kaur, Narinder; Singh, Harpreet; Prakash, Satya

    2014-01-01

    To protect materials from surface degradations such as wear, corrosion, and thermal flux, a wide variety of materials can be deposited on the materials by several spraying processes. This paper examines and compares the microstructure and high-temperature corrosion of Ni-20Cr coatings deposited on T22 boiler steel by high velocity oxy-fuel (HVOF), detonation gun spray, and cold spraying techniques. The coatings' microstructural features were characterized by means of XRD and FE-SEM/EDS analyses. Based upon the results of mass gain, XRD, and FE-SEM/EDS analyses it may be concluded that the Ni-20Cr coating sprayed by all the three techniques was effective in reducing the corrosion rate of the steel. Among the three coatings, D-gun spray coating proved to be better than HVOF-spray and cold-spray coatings.

  9. Residual Stress Analysis of Cold-Sprayed Copper Coatings by Numerical Simulation

    NASA Astrophysics Data System (ADS)

    Li, Wenya; Yang, Kang; Zhang, Dongdong; Zhou, Xianglin

    2016-01-01

    In this paper, an analysis on the residual stress evolution of cold-sprayed copper coatings on Cu and Al substrates was performed. To investigate the influences of particle velocity, temperature and material combination on the final residual stresses, an integrated frame of calculation was proposed based on the simulation results obtained from the developed thermo-mechanically coupled Eulerian model. In a single Cu splat, generally speaking, the maximum residual stress and plastic deformation are concentrated at the outside contact zone rather than at the center point of initial impact. The action of friction shear between the particle and substrate during impacting should be considered as one of the essential factors on the final residual stress. And the states of residual stresses can vary significantly depending on the material combination, particle velocity, and temperature. In a single pass Cu coating, the residual stress fluctuates across the coating and there exists both compressive stress and tensile stress within the coating. At a certain range of impacting velocities, the resultant residual stresses increase with the increase of particle velocity. The present simulated results are related to the reported experiments by others, showing that the residual stress states and stress change trend are different from some of the reported results.

  10. Space Environmental Effects on Coated Tether Materials

    NASA Technical Reports Server (NTRS)

    Gittemeier, Keith A.; Hawk, Clark W.; Finckenor, Miria M.; Watts, Ed

    2005-01-01

    The University of Alabama in Huntsville s Propulsion Research Center has teamed with NASA's Marshall Space Flight Center (MSFC) to research the effects of atomic oxygen (AO) bombardment on coated tether materials. Tethers Unlimited Inc. has provided several candidate tether materials with various coatings for AO exposure in MSFC s Atomic Oxygen Beam Facility. Additional samples were exposed to ultraviolet (UV) radiation at MSFC. AO erodes most organic materials, and ultraviolet radiation embrittles polymers. This test series was performed to determine the effect of AO and UV on the mechanical integrity of tether materials that were treated with AO-protective coatings, such as polyhedral oligomeric silsesquioxane (POSS) or metallization. Both TUI's Multi-Application Survivable Tether (MAST) Experiment and Marshall Space Flight Center s Momentum Exchange Electrodynamic Reboost (MXER) programs will benefit from this research by helping to determine tether materials and coatings that give the longest life with the lowest mass penalty.

  11. Atomic Oxygen Effects on Coated Tether Materials

    NASA Technical Reports Server (NTRS)

    Gittemeier, Keith A.; Hawk, Clark W.; Finckenor, Miria M.; Watts, Ed

    2005-01-01

    The University of Alabama in Huntsville s Propulsion Research Center has teamed with NASA's Marshall Space Flight Center (MSFC) to research the effects of atomic oxygen (AO) bombardment on coated tether materials. Tethers Unlimited Inc. has provided several candidate tether materials with various coatings for (AO) exposure in MSFC's Atomic Oxygen Beam Facility. Additional samples were exposed to ultraviolet (UV) radiation at MSFC. AO erodes most organic materials, and ultraviolet radiation embrittles polymers. This test series was performed to determine the effect of AO and UV on the mechanical integrity of tether materials that were treated with AO-protective coatings, such as Photosil or metallization. Both TUI's Multi-Application Survivable Tether (MAST) Experiment and Marshall Space Flight Center's Momentum Exchange Electrodynamic Reboost (MXER) programs will benefit from this research by helping to determine tether materials and coatings that give the longest life with the lowest mass penalty.

  12. Electromagnetic properties of material coated surfaces

    NASA Technical Reports Server (NTRS)

    Beard, L.; Berrie, J.; Burkholder, R.; Dominek, A.; Walton, E.; Wang, N.

    1989-01-01

    The electromagnetic properties of material coated conducting surfaces were investigated. The coating geometries consist of uniform layers over a planar surface, irregularly shaped formations near edges and randomly positioned, electrically small, irregularly shaped formations over a surface. Techniques to measure the scattered field and constitutive parameters from these geometries were studied. The significance of the scattered field from these geometries warrants further study.

  13. Photocatalytic abatement of NOx by C-TiO2/polymer composite coatings obtained by low pressure cold gas spraying

    NASA Astrophysics Data System (ADS)

    Robotti, M.; Dosta, S.; Fernández-Rodríguez, C.; Hernández-Rodríguez, M. J.; Cano, I. G.; Melián, E. Pulido; Guilemany, J. M.

    2016-01-01

    In the present work, we study the photocatalytic activity of carbon-modified TiO2 (C-TiO2)/polymer composite coatings obtained by low pressure cold gas spraying (LP-CGS). To produce the novel coatings, C-TiO2 was mixed with a ductile material, the polymer ECTFE, by means of a low energy ball milling (LEBM) process. The LEBM system permits the mechanical anchoring of small TiO2 aggregates around the large ductile polymeric particles. A well-bonded coating with good mechanical coupling was formed between the ball-milled mixture and the substrate. Photocatalytic tests showed that the LP-CGS nano-TiO2 coatings actively photodegraded NO and the by-product, NO2. Compared to commercial paint, the as-prepared coatings presented here enhanced photocatalytic performance.

  14. Significant influence of particle surface oxidation on deposition efficiency, interface microstructure and adhesive strength of cold-sprayed copper coatings

    NASA Astrophysics Data System (ADS)

    Li, Wen-Ya; Li, Chang-Jiu; Liao, Hanlin

    2010-06-01

    The critical velocity for particle deposition in cold spraying is a key parameter, which depends not only on the material type, but also the particle temperature and oxidation condition. The dependency of deposition efficiency of cold spray Cu particles on the particle temperature and surface oxidation was examined. The effect of particle surface oxide scales on the interfacial microstructure and adhesive strength of the cold-sprayed Cu coatings was investigated. The results show that the deposition efficiency significantly increases with increasing the gas temperature but decreases with augmenting the oxygen content of the starting powder. The oxide inclusions at the interfaces between the deposited particles inhibit the effective bonding of fresh metals and remarkably lower the bond strength of the deposited Cu coatings on steel.

  15. Optical mirror coated with organic superconducting material

    NASA Astrophysics Data System (ADS)

    Lake, John A.; Heath, William B.

    1988-08-01

    An optical mirror has enhanced reflectivity and reduced thermal distortions when it is composed of a substrate coated with a reflective coating made of an organic superconducting material. The substrate is best constructed of materials which have the most favorable thermal expansion and thermal conduction characteristics at temperatures near 0 K. such as: silicon, diamond, copper, and sapphire. The reflective coating is only a few microns thick and composed of organometallic compounds and is cooled to superconducting or cryogenic temperatures of less than 100 K.

  16. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  17. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  18. Biocatalytic material comprising multilayer enzyme coated fiber

    DOEpatents

    Kim, Jungbae [Richland, WA; Kwak, Ja Hun [Richland, WA; Grate, Jay W [West Richland, WA

    2009-11-03

    The present invention relates generally to high stability, high activity biocatalytic materials and processes for using the same. The materials comprise enzyme aggregate coatings having high biocatalytic activity and stability useful in heterogeneous environment. These new materials provide a new biocatalytic immobilized enzyme system with applications in bioconversion, bioremediation, biosensors, and biofuel cells.

  19. Development of Oxidation Resistant Coatings on GRCop-84 Substrates by Cold Spray Process

    NASA Technical Reports Server (NTRS)

    Karthikeyan, J.

    2007-01-01

    GRCop-84, a Cu-CR-Nb alloy, has been developed for rocket engine liner applications. For maximum life additional oxidation protection is required to prevent blanching. NiCrAlY was identified as a suitable coating, and efforts were initiated to develop suitable coating techniques. Cold spray is one technique under consideration. Efforts at ASB Industries to produce dense, adherent coatings are detailed. The work culminated in the production of samples for testing at NASA Glenn Research Center.

  20. Hot Corrosion Behavior of Cold-Sprayed Ni-50Cr Coating in an Incinerator Environment at 900 °C

    NASA Astrophysics Data System (ADS)

    Singh, Harminder; Sidhu, T. S.; Kalsi, S. B. S.; Karthikeyan, J.

    2015-02-01

    In the present study, 50%Ni-50%Cr coating was developed on Superni 75 superalloy by a novel and facile cold-spray coating deposition technique. Dense, adhered, and oxide-free cold-sprayed coating was obtained in this study. This coating effectively provided corrosion protection to the substrate in real service incinerator conditions at 900 °C. The corrosion rate of the coated alloy was 0.47 mm/year, compared with 1.04 mm/year for bare alloy. This study indicates that the cold-spray process is an effective alternative for depositing high-temperature corrosion-resistant coatings.

  1. Effect of Nozzle Material on Downstream Lateral Injection Cold Spray Performance

    NASA Astrophysics Data System (ADS)

    MacDonald, D.; Leblanc-Robert, S.; Fernández, R.; Farjam, A.; Jodoin, B.

    2016-06-01

    In cold gas dynamic spraying, the gas nature, process stagnation pressure and temperature, and the standoff distance are known to be important parameters that affect the deposition efficiency and coating quality. This investigation attempts to elucidate the effect of nozzle material on coatings produced using a downstream lateral injection cold spray system. Through experimentation, it is shown that the nozzle material has a substantial effect on deposition efficiency and particle velocity. It is proposed that the effects are related to complex interaction between the particles and the internal nozzle walls. The results obtained lead to the conclusion that during the particle/nozzle wall contact, a nozzle with higher thermal diffusivity transfers more heat to the particles. This heat transfer results in lower critical velocities and therefore higher deposition efficiencies, despite a noticeable reduction of particle velocities which is also attributed to particle-nozzle interactions.

  2. Effect of Nozzle Material on Downstream Lateral Injection Cold Spray Performance

    NASA Astrophysics Data System (ADS)

    MacDonald, D.; Leblanc-Robert, S.; Fernández, R.; Farjam, A.; Jodoin, B.

    2016-08-01

    In cold gas dynamic spraying, the gas nature, process stagnation pressure and temperature, and the standoff distance are known to be important parameters that affect the deposition efficiency and coating quality. This investigation attempts to elucidate the effect of nozzle material on coatings produced using a downstream lateral injection cold spray system. Through experimentation, it is shown that the nozzle material has a substantial effect on deposition efficiency and particle velocity. It is proposed that the effects are related to complex interaction between the particles and the internal nozzle walls. The results obtained lead to the conclusion that during the particle/nozzle wall contact, a nozzle with higher thermal diffusivity transfers more heat to the particles. This heat transfer results in lower critical velocities and therefore higher deposition efficiencies, despite a noticeable reduction of particle velocities which is also attributed to particle-nozzle interactions.

  3. Effect of Heat Treatment on Mechanical Properties and Corrosion Performance of Cold-Sprayed Tantalum Coatings

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Vidyasagar, V.; Jyothirmayi, A.; Joshi, S. V.

    2016-04-01

    The cold-spray technique is of significant interest to deposit refractory metals with relatively high melting point for a variety of demanding applications. In the present study, mechanical properties of cold-sprayed tantalum coatings heat treated at different temperatures were investigated using microtensile testing, scratch testing, and nanoindentation. The corrosion performance of heat-treated coatings was also evaluated in 1 M KOH solution, and potentiodynamic polarization as well as impedance spectroscopy studies were carried out. Assessment of structure-property correlations was attempted based on microstructure, porosity, and intersplat bonding state, together with mechanical and corrosion properties of the heat-treated cold-sprayed tantalum coatings. Coatings annealed at 1500 °C, which is very close to the recrystallization temperature of tantalum, were found to perform almost as bulk tantalum, with exciting implications for various applications.

  4. Stand for coating deposition and coating/materials testing

    NASA Astrophysics Data System (ADS)

    Ayrapetov, A. A.; Begrambekov, L. B.; Dyachenko, M. Yu; Evsin, A. E.; Grunin, A. V.; Kalachev, A. M.; Sadovskiy, Ya A.; Shigin, P. A.

    2016-03-01

    The paper describes a new laboratory stand constructed for film deposition and for testing of deposited films and materials under pulsed and continuous heat load, ion and electron irradiation. The films are formed on substrates by atoms of target materials as a result of their sputtering by ions of argon plasma. The ion energy and ion flux can be varied independently. This enables the deposition of coatings with variable composition over thickness or of multi-layer coatings. Testing of materials is carried out in plasma under ion or electron irradiation by biasing the tested sample negatively or positively, respectively. The energies of ions or electrons can be varied up to 25 keV. The applied power can reach 4000 W (40 MW/m2 power density in the case of a 1-cm2 sample) in both continuous and pulsed regimes. In pulsed regime, pulses of 1 – 99% duty cycle at 0 – 500 Hz can be applied to the sample. The pulsed particle load can be combined with a continuous load. The size of the tested sample must not exceed 100 mm in diameter. The heat flux can irradiate the whole sample or be focused at its center (minimum spot of ~ 4mm2). Heating of the samples up to 2800 K is possible. At the same time, the backside of the tested sample could be actively cooled. This paper presents the results of deposition and testing of a B4C coating on tungsten and tungsten testing.

  5. Numerical and Experimental Investigation of Cold Spray Gas Dynamic Effects for Polymer Coating

    NASA Astrophysics Data System (ADS)

    Alhulaifi, Abdulaziz S.; Buck, Gregory A.; Arbegast, William J.

    2012-09-01

    Low melting temperature materials such as polymers are known to be difficult to deposit using traditional cold spray techniques. Computational fluid dynamics (CFD) models were created for various nozzle geometries and flow conditions. A schlieren optical system was used to visualize the density gradients and flow characteristics in the free jet impingement region. Based on the CFD models, it was determined that a diffuser placed into the carrier gas flow near the nozzle exit not only leads to lower particle impact velocity required for polymer deposition, but also provides for appropriate application of compression heating of the particles to produce the conditions necessary at impact for successful coating adhesion of these materials. Experiments subsequently confirmed the successful deposition of polyethylene powder onto a 7075-T6 aluminum substrate. Using air as the carrier gas, polyethylene particles of 53-75 μm diameter and 0.94 g/cm3 density, were cold spray deposited onto the aluminum substrate, with a critical impact velocity of 191 m/s. No apparent melting of the polymer particles was observed. Refinements to these concepts are currently under investigation and a patent disclosure for the idea is pending.

  6. Alloying of cold-sprayed Al Ni composite coatings by post-annealing

    NASA Astrophysics Data System (ADS)

    Lee, Ha Yong; Jung, Se Hun; Lee, Soo Yong; Ko, Kyung Hyun

    2007-01-01

    A new cold spray coating technique for thick Al coating with finely dispersed Al-Ni intermetallic compounds was tested. For easy powder preparation and high yield, rather than using of Al/compound mixture feed stock, the spraying of pure Al and Ni powders mixture followed by post-annealing was suggested. The powder composition of Al and Ni was 75:25, and 90:10 (wt.%) to expect full consumption of pure Ni into intermetallic compounds. After Al-Ni composite coatings, the Ni particles were finely dispersed and embedded in the Al matrix with a good coating yield. Above 450 °C of post-annealing temperature, the Al 3Ni and Al 3Ni 2 phases were observed in the cold-sprayed Al-Ni coatings. The Ni particles in the Al matrix were fully consumed via compounding reaction with Al at 550 °C of the annealing temperature.

  7. Methods of Antimicrobial Coating of Diverse Materials

    NASA Technical Reports Server (NTRS)

    Akse, James R.; Holtsnider, John T.; Kliestik, Helen

    2011-01-01

    Methods of coating diverse substrate materials with antimicrobial agents have been developed. Originally intended to reduce health risks to astronauts posed by pathogenic microorganisms that can grow on surfaces in spacecraft, these methods could also be used on Earth for example, to ensure sterility of surgical inserts and other medical equipment. The methods involve, generally, chemical preparation of substrate surfaces to enable attachment of antimicrobial molecules to the substrate surfaces via covalent bonds. Substrate materials that have been treated successfully include aluminum, glass, a corrosion-resistant nickel alloy, stainless steel, titanium, and poly(tetrafluoroethylene). Antimicrobial agents that have been successfully immobilized include antibiotics, enzymes, bacteriocins, bactericides, and fungicides. A variety of linkage chem istries were employed. Activity of antimicrobial coatings against gram-positive bacteria, gram-negative bacteria, and fungi was demonstrated. Results of investigations indicate that the most suitable combination of antimicrobial agent, substrate, and coating method depends upon the intended application.

  8. Metal Matrix Composite Coatings Fabricated by Low-Pressure Cold Gas Dynamic Spraying

    NASA Astrophysics Data System (ADS)

    Hodder, K. J.; Nychka, J. A.; McDonald, A. G.

    2014-06-01

    Cold-gas dynamic spraying ("cold spraying") was used to deposit aluminum-alumina (Al-Al2O3) metal-matrix composite (MMC) coatings onto 6061 Al alloy. The powders consisted of -45 μm commercially pure Al that was admixed with either 10 μm or agglomerated 20 nm Al2O3 in weight fractions of 25, 50, 75, 90, and 95 wt.%. Scanning electron microscopy (SEM), Vickers microhardness testing, and image analysis were conducted to determine the microstructure, properties, and the volume fractions of reinforcing particles in the coatings, which was then converted to weight fractions. As the weight fraction of the Al2O3 in the coatings increased, the hardness values of the MMC coatings increased. A maximum hardness of 96 ± 10 HV0.2 was observed for the MMC coating that contained the agglomerated 20 nm Al2O3 particles, while a maximum hardness of 85 ± 24 HV0.2 was observed for the coatings with the 10 μm Al2O3 particles. The slight increase in hardness of the coating containing the agglomerated 20 nm Al2O3 particles occurred in a coating of Al2O3 content that was lower than that in the coating that contained the 10 μm reinforcing Al2O3 particles. The increased hardness of the MMC coatings that contained the agglomerated 20 nm Al2O3 particles and at lower reinforcing particle content was attributed to the increased spreading of the nanoagglomerated particles in the coating, which increased load-sharing and reinforcement capability of the particles. These results suggest that the use of nanoagglomerated, reinforcing hard-phase particles in cold-sprayed MMC coatings may be a more efficient alternative to the use of conventional micronsized reinforcing particles.

  9. Erosion testing of hard materials and coatings

    SciTech Connect

    Hawk, Jeffrey A.

    2005-04-29

    Erosion is the process by which unconstrained particles, usually hard, impact a surface, creating damage that leads to material removal and component failure. These particles are usually very small and entrained in fluid of some type, typically air. The damage that occurs as a result of erosion depends on the size of the particles, their physical characteristics, the velocity of the particle/fluid stream, and their angle of impact on the surface of interest. This talk will discuss the basics of jet erosion testing of hard materials, composites and coatings. The standard test methods will be discussed as well as alternative approaches to determining the erosion rate of materials. The damage that occurs will be characterized in genera1 terms, and examples will be presented for the erosion behavior of hard materials and coatings (both thick and thin).

  10. Hydroxyapatite-Coated Magnesium-Based Biodegradable Alloy: Cold Spray Deposition and Simulated Body Fluid Studies

    NASA Astrophysics Data System (ADS)

    Noorakma, Abdullah C. W.; Zuhailawati, Hussain; Aishvarya, V.; Dhindaw, B. K.

    2013-10-01

    A simple modified cold spray process in which the substrate of AZ51 alloys were preheated to 400 °C and sprayed with hydroxyapatite (HAP) using high pressure cold air nozzle spray was designed to get biocompatible coatings of the order of 20-30 μm thickness. The coatings had an average modulus of 9 GPa. The biodegradation behavior of HAP-coated samples was tested by studying with simulated body fluid (SBF). The coating was characterized by FESEM microanalysis. ICPOES analysis was carried out for the SBF solution to know the change in ion concentrations. Control samples showed no aluminum corrosion but heavy Mg corrosion. On the HAP-coated alloy samples, HAP coatings started dissolving after 1 day but showed signs of regeneration after 10 days of holding. All through the testing period while the HAP coating got eroded, the surface of the sample got deposited with different apatite-like compounds and the phase changed with course from DCPD to β-TCP and β-TCMP. The HAP-coated samples clearly improved the biodegradability of Mg alloy, attributed to the dissolution and re-precipitation of apatite showed by the coatings as compared to the control samples.

  11. Weightless Environment Training Facility (WETF) materials coating evaluation, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    This volume consists of Appendices A and B to the report on the Weightless Environment Training Facility Materials Coating Evaluation project. The project selected 10 coating systems to be evaluated in six separate exposure environments, and subject to three tests for physical properties. Appendix A holds the coating system, surface preparation, and application data. Appendix B holds the coating material infrared spectra.

  12. Sprayable Phase Change Coating Thermal Protection Material

    NASA Technical Reports Server (NTRS)

    Richardson, Rod W.; Hayes, Paul W.; Kaul, Raj

    2005-01-01

    NASA has expressed a need for reusable, environmentally friendly, phase change coating that is capable of withstanding the heat loads that have historically required an ablative thermal insulation. The Space Shuttle Program currently relies on ablative materials for thermal protection. The problem with an ablative insulation is that, by design, the material ablates away, in fulfilling its function of cooling the underlying substrate, thus preventing the insulation from being reused from flight to flight. The present generation of environmentally friendly, sprayable, ablative thermal insulation (MCC-l); currently use on the Space Shuttle SRBs, is very close to being a reusable insulation system. In actual flight conditions, as confirmed by the post-flight inspections of the SRBs, very little of the material ablates. Multi-flight thermal insulation use has not been qualified for the Space Shuttle. The gap that would have to be overcome in order to implement a reusable Phase Change Coating (PCC) is not unmanageable. PCC could be applied robotically with a spray process utilizing phase change material as filler to yield material of even higher strength and reliability as compared to MCC-1. The PCC filled coatings have also demonstrated potential as cryogenic thermal coatings. In experimental thermal tests, a thin application of PCC has provided the same thermal protection as a much thicker and heavier application of a traditional ablative thermal insulation. In addition, tests have shown that the structural integrity of the coating has been maintained and phase change performance after several aero-thermal cycles was not affected. Experimental tests have also shown that, unlike traditional ablative thermal insulations, PCC would not require an environmental seal coat, which has historically been required to prevent moisture absorption by the thermal insulation, prevent environmental degradation, and to improve the optical and aerodynamic properties. In order to reduce

  13. Development of Erosion-Corrosion-Resistant Cold-Spray Nanostructured Ni-20Cr Coating for Coal-Fired Boiler Applications

    NASA Astrophysics Data System (ADS)

    Kumar, M.; Singh, H.; Singh, N.; Chavan, N. M.; Kumar, S.; Joshi, S. V.

    2015-12-01

    The erosion-corrosion (E-C) behavior of a cold-spray nanostructured Ni-20Cr coating was studied under cyclic conditions in a coal-fired boiler. This study was done for 15 cycles (1500 h), in which each cycle comprised 100 h of heating in the boiler environment, followed by 1 h of cooling under ambient air conditions. The E-C extent was evaluated in terms of thickness loss data of the samples. The eroded-corroded samples were characterized using XRD, SEM/EDS, and x-ray mapping analyses. The nanostructured coating offered excellent E-C protection to boiler tube material (SA 516 steel) under harsh live conditions of the boiler. This E-C resistance offered by investigated coating may be attributed to the presence of protective NiO and Cr2O3 phases in its oxide scale and its superior as-sprayed microhardness.

  14. Microstructure, microhardness and dry friction behavior of cold-sprayed tin bronze coatings

    NASA Astrophysics Data System (ADS)

    Guo, Xueping; Zhang, Ga; Li, Wen-Ya; Dembinski, Lucas; Gao, Yang; Liao, Hanlin; Coddet, Christian

    2007-12-01

    In this paper, two types of tin bronze coatings (Cu-6 wt.% Sn and Cu-8 wt.% Sn) were prepared by cold spray process. The as-sprayed coatings were subjected to a vacuum heat treatment at 600 °C for 3 h. The coating microstructure, microhardness and tribological performance were characterized. The effects of the tin content and the vacuum heat treatment on the microstructure, microhardness and tribological behavior of the coatings were investigated. It is found that the as-sprayed CuSn6 (As6) and CuSn8 (As8) coatings exhibit practically an identical porosity. Meanwhile, As8 presents a higher microhardness than As6. In addition, the increase of the tin content in the powder feedstock leads to a lower wear rate. After a heat treatment, coating porosities are significantly reduced. However, the coating hardness is significantly decreased and the coating presents a much decreased wear resistance. For the as-sprayed coatings, such factors as ploughing and particle delamination could determine the sliding process. The heat treatment results in a distinct modification of the tribological behavior. For the annealed coatings, the adhesion, between the coating and the counterpart, could play a dominant role in the sliding process.

  15. The Use of Particle/Substrate Material Models in Simulation of Cold-Gas Dynamic-Spray Process

    NASA Astrophysics Data System (ADS)

    Rahmati, Saeed; Ghaei, Abbas

    2014-02-01

    Cold spray is a coating deposition method in which the solid particles are accelerated to the substrate using a low temperature supersonic gas flow. Many numerical studies have been carried out in the literature in order to study this process in more depth. Despite the inability of Johnson-Cook plasticity model in prediction of material behavior at high strain rates, it is the model that has been frequently used in simulation of cold spray. Therefore, this research was devoted to compare the performance of different material models in the simulation of cold spray process. Six different material models, appropriate for high strain-rate plasticity, were employed in finite element simulation of cold spray process for copper. The results showed that the material model had a considerable effect on the predicted deformed shapes.

  16. Antibacterial Property of Cold-Sprayed HA-Ag/PEEK Coating

    NASA Astrophysics Data System (ADS)

    Sanpo, Noppakun; Tan, Meng Lu; Cheang, Philip; Khor, K. A.

    2009-03-01

    The antibacterial behavior of HA-Ag (silver-doped hydroxyapatite) nanopowder and their composite coatings were investigated against Escherichia coli (DH5α). HA-Ag nanopowder and PEEK (poly-ether-ether-ketone)-based HA-Ag composite powders were synthesized using in-house powder processing techniques. Bacteria culture assay of HA-Ag nanopowder and their composite powders displayed excellent bacteriostatic activity against E. coli. The antibacterial activity increased with increasing concentration of HA-Ag nanoparticle in these composite powders. These nanocomposite powders were subsequently used as feedstock to generate antibacterial coatings via cold spray technology. The ratios of HA-Ag to PEEK in their composite powders were 80:20, 60:40, 40:60, and 20:80 (wt.%). Microstructural characterization and phase analysis of feedstock powders and as-deposited coatings were carried out using FESEM/EDX and XRD. Antibacterial nanocomposite HA-Ag/PEEK coatings were successfully deposited using cold spraying parameters of 11-12 bars at preheated air temperature between 150 and 160 °C. These as-sprayed coatings of HA-Ag/PEEK composite powders comprising varying HA-Ag and PEEK ratios retained their inherent antibacterial property as verified from bacterial assay. The results indicated that the antibacterial activity increased with increasing HA-Ag nanopowder concentration in the composite powder feedstock and cold-sprayed coating.

  17. Characterization of Cold-Sprayed IN625 and NiCr Coatings

    NASA Astrophysics Data System (ADS)

    Srinivasan, Dheepa; Chandrasekhar, Vighnesh; Amuthan, Ramar; Lau, Y. C.; Calla, Eklavya

    2016-04-01

    Ni-based coatings IN625® and Ni20%Cr were cold sprayed on a low-alloy steel (AISI 4130) substrate, using Helium as the process gas. Dense coatings up to 3-mm thickness were deposited, having a hardness of 500-550 HV. The coatings showed a hardness maximum, with heat treatment, before dropping to a lower value. The coating microstructure revealed two distinct types of regions, comprising grains with a high dislocation density and elongated shear bands having twins. Heat treatment led to 30-50 nm grains in the IN625 coating, and >1-2 μm grains for NiCr. Both coatings showed a compressive residual stress in the as-sprayed condition, which relaxed to a zero residual stress, at 650 °C. The NiCr coatings showed a much higher compressibility, as compared to IN625. The IN625 coatings induced a much larger deformation on the 4130 steel. Overall, while both types of Ni-based alloy coatings showed similarities in terms of hardness and microstructure, they revealed distinct differences in their deformability, thermal stability, and substrate deformation, indicating a different behavior between a binary solid solution (NiCr) as compared to a multielement solid solution (IN625), as elucidated via a detailed characterization of these coatings.

  18. 21 CFR 872.3310 - Coating material for resin fillings.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Coating material for resin fillings. 872.3310... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3310 Coating material for resin fillings. (a) Identification. A coating material for resin fillings is a device intended to be applied to...

  19. 21 CFR 872.3310 - Coating material for resin fillings.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Coating material for resin fillings. 872.3310... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3310 Coating material for resin fillings. (a) Identification. A coating material for resin fillings is a device intended to be applied to...

  20. 21 CFR 872.3310 - Coating material for resin fillings.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Coating material for resin fillings. 872.3310... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3310 Coating material for resin fillings. (a) Identification. A coating material for resin fillings is a device intended to be applied to...

  1. 21 CFR 872.3310 - Coating material for resin fillings.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Coating material for resin fillings. 872.3310... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3310 Coating material for resin fillings. (a) Identification. A coating material for resin fillings is a device intended to be applied to...

  2. 21 CFR 872.3310 - Coating material for resin fillings.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Coating material for resin fillings. 872.3310... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3310 Coating material for resin fillings. (a) Identification. A coating material for resin fillings is a device intended to be applied to...

  3. An innovative getter coating for IR dewars and cold shields

    NASA Astrophysics Data System (ADS)

    Katsir, Dina; Feinman, Daniel

    2008-04-01

    A new getter type produced as a vacuum deposited thin-film is under development (patent pending). The film serves as an efficient pumping substance and also as an efficient absorber of IR stray light. The getter film is activated in place by heating to 130 °C. The film is very thin and has excellent vibration resistance and temperature stability and is expected to serve as an advantageous new solution for IR detector dewars and cold shields.

  4. Nanostructural Characteristics of Vacuum Cold-Sprayed Hydroxyapatite/Graphene-Nanosheet Coatings for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Liu, Yi; Huang, Jing; Li, Hua

    2014-10-01

    Development of novel biocompatible nanomaterials has provided insights into their potential biomedical applications. Bulk fabrication of the nanomaterials in the form of coatings remains challenging. Here, we report hydroxyapatite (HA)/graphene-nanosheet (GN) composite coatings deposited by vacuum cold spray (VCS). Significant shape changes of HA nanograins during the coating deposition were revealed. The nanostructural features of HA together with curvature alternation of GN gave rise to dense structures. Based on the microstructural characterization, a structure model was proposed to elucidate the nanostructural characteristics of the HA-GN nanocomposites. Results also showed that addition of GN significantly enhanced fracture toughness and elastic modulus of the HA-based coatings, which is presumably accounted for by crack bridging offered by GN in the composites. The VCS HA-GN coatings show potential for biomedical applications for the repair or replacement of hard tissues.

  5. Mechanical and wear properties of aluminum coating prepared by cold spraying

    SciTech Connect

    Yusof, Siti Nurul Akmal Manap, Abreeza Afandi, Nurfanizan Mohd; Salim, Musdalilah; Misran, Halina

    2015-07-22

    In this study, aluminum (Al) powders were deposited onto Al substrates using cold spray to form a coating. The main objective is to investigate and compare the microstructure, mechanical and wear properties of Al coating to that of the Al substrate. The microstructure of the coating and substrate were observed using Scanning Electron Microscope (SEM). Hardness was evaluated using the Vickers Hardness test and wear properties were investigated using a pin-on-disk wear test machine. The elemental composition of the coating and substrate was determined using Energy-dispersive X-ray spectroscopy (EDX). Results showed that the friction coefficient and specific wear rate decreased while wear rate increased linearly with increasing load. It was found that the coating exhibit slightly better mechanical and wear properties compared to the substrate.

  6. Cyclic Oxidation Behavior of CuCrAl Cold-Sprayed Coatings for Reusable Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Raj, Sai; Karthikeyan, J.

    2009-01-01

    The next generation of reusable launch vehicles is likely to use GRCop-84 [Cu-8(at.%)Cr-4%Nb] copper alloy combustion liners. The application of protective coatings on GRCop-84 liners can minimize or eliminate many of the environmental problems experienced by uncoated liners and significantly extend their operational lives and lower operational cost. A newly developed Cu- 23 (wt.%) Cr-5% Al (CuCrAl) coating, shown to resist hydrogen attack and oxidation in an as-cast form, is currently being considered as a protective coating for GRCop-84. The coating was deposited on GRCop-84 substrates by the cold spray deposition technique, where the CuCrAl was procured as gas-atomized powders. Cyclic oxidation tests were conducted between 773 and 1,073 K to characterize the coated substrates.

  7. Coating materials for fusion application in China

    NASA Astrophysics Data System (ADS)

    Luo, G.-N.; Li, Q.; Liu, M.; Zheng, X. B.; Chen, J. L.; Guo, Q. G.; Liu, X.

    2011-10-01

    Thick SiC coatings of ˜100 μm on graphite tiles, prepared by chemical vapor infiltration of Si into the tiles and the following reactions between Si and C, are used as plasma facing material (PFM) on HT-7 superconducting tokamak and Experimental Advanced Superconducting Tokamak (EAST). With increase in the heating and driving power in EAST, the present plasma facing component (PFC) of the SiC/C tiles bolted to heat sink will be replaced by W coatings on actively cooled Cu heat sink, prepared by vacuum plasma spraying (VPS) adopting different interlayer. The VPS-W/Cu PFC with built-in cooling channels were prepared and mounted into the HT-7 acting as a movable limiter. Behavior of heat load onto the limiter and the material was studied. The Cu coatings on the Inconel 625 tubes were successfully prepared by high velocity air-fuel (HVAF) thermal spraying, being used as the liquid nitrogen (LN2) shields of the in-vessel cryopump for divertor pumping in EAST.

  8. Conductive Carbon Coatings for Electrode Materials

    SciTech Connect

    Doeff, Marca M.; Kostecki, Robert; Wilcox, James; Lau, Grace

    2007-07-13

    A simple method for optimizing the carbon coatings on non-conductive battery cathode material powders has been developed at Lawrence Berkeley National Laboratory. The enhancement of the electronic conductivity of carbon coating enables minimization of the amount of carbon in the composites, allowing improvements in battery rate capability without compromising energy density. The invention is applicable to LiFePO{sub 4} and other cathode materials used in lithium ion or lithium metal batteries for high power applications such as power tools and hybrid or plug-in hybrid electric vehicles. The market for lithium ion batteries in consumer applications is currently $5 billion/year. Additionally, lithium ion battery sales for vehicular applications are projected to capture 5% of the hybrid and electric vehicle market by 2010, and 36% by 2015 (http://www.greencarcongress.com). LiFePO{sub 4} suffers from low intrinsic rate capability, which has been ascribed to the low electronic conductivity (10{sup -9} S cm{sup -1}). One of the most promising approaches to overcome this problem is the addition of conductive carbon. Co-synthesis methods are generally the most practical route for carbon coating particles. At the relatively low temperatures (<800 C) required to make LiFePO{sub 4}, however, only poorly conductive disordered carbons are produced from organic precursors. Thus, the carbon content has to be high to produce the desired enhancement in rate capability, which decreases the cathode energy density.

  9. Determination of boron in materials by cold neutron prompt gamma-ray activation analysis.

    PubMed

    Paul, Rick L

    2005-01-01

    An instrument for cold neutron prompt gamma-ray activation analysis (PGAA), located at the NIST Center for Neutron Research (NCNR), has proven useful for the measurement of boron in a variety of materials. Neutrons, moderated by passage through liquid hydrogen at 20 K, pass through a (58)Ni coated guide to the PGAA station in the cold neutron guide hall of the NCNR. The thermal equivalent neutron fluence rate at the sample position is 9 x 10(8) cm(-2) s(-1). Prompt gamma rays are measured by a cadmium- and lead-shielded high-purity germanium detector. The instrument has been used to measure boron mass fractions in minerals, in NIST SRM 2175 (Refractory Alloy MP-35-N) for certification of boron, and most recently in semiconductor-grade silicon. The limit of detection for boron in many materials is <10 ng g(-1). PMID:15614360

  10. Pyramidal Fin Arrays Performance Using Streamwise Anisotropic Materials by Cold Spray Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Cormier, Yannick; Dupuis, Philippe; Jodoin, Bertrand; Corbeil, Antoine

    2016-01-01

    This work evaluates the thermal and hydrodynamic performance of pyramidal fin arrays produced using cold spray as an additive manufacturing process. Near-net-shaped pyramidal fin arrays of pure aluminum, pure nickel, and stainless steel 304 were manufactured. Fin array characterization such as fin porosity level and surface roughness evaluation was performed. The thermal conductivities of the three different coating materials were measured by laser flash analysis. The results obtained show a lower thermal efficiency for stainless steel 304, whereas the performances of the aluminum and nickel fin arrays are similar. This result is explained by looking closely at the fin and substrate roughness induced by the cold gas dynamic additive manufacturing process. The multi-material fin array sample has a better thermal efficiency than stainless steel 304. The work demonstrates the potential of the process to produce streamwise anisotropic fin arrays as well as the benefits of such arrays.

  11. Coatings for high-temperature structural materials: Trends and opportunities

    SciTech Connect

    1996-12-31

    This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.

  12. Cold spray deposition of Ti2AlC coatings for improved nuclear fuel cladding

    NASA Astrophysics Data System (ADS)

    Maier, Benjamin R.; Garcia-Diaz, Brenda L.; Hauch, Benjamin; Olson, Luke C.; Sindelar, Robert L.; Sridharan, Kumar

    2015-11-01

    Coatings of Ti2AlC MAX phase compound have been successfully deposited on Zircaloy-4 (Zry-4) test flats, with the goal of enhancing the accident tolerance of LWR fuel cladding. Low temperature powder spray process, also known as cold spray, has been used to deposit coatings ∼90 μm in thickness using powder particles of <20 μm. X-ray diffraction analysis showed the phase-content of the deposited coatings to be identical to the powders indicating that no phase transformation or oxidation had occurred during the coating deposition process. The coating exhibited a high hardness of about 800 HK and pin-on-disk wear tests using abrasive ruby ball counter-surface showed the wear resistance of the coating to be significantly superior to the Zry-4 substrate. Scratch tests revealed the coatings to be well-adhered to the Zry-4 substrate. Such mechanical integrity is required for claddings from the standpoint of fretting wear resistance and resisting wear handling and insertion. Air oxidation tests at 700 °C and simulated LOCA tests at 1005 °C in steam environment showed the coatings to be significantly more oxidation resistant compared to Zry-4 suggesting that such coatings can potentially provide accident tolerance to nuclear fuel cladding.

  13. Cold spray deposition of Ti2AlC coatings for improved nuclear fuel cladding

    NASA Astrophysics Data System (ADS)

    Maier, Benjamin R.; Garcia-Diaz, Brenda L.; Hauch, Benjamin; Olson, Luke C.; Sindelar, Robert L.; Sridharan, Kumar

    2015-11-01

    Coatings of Ti2AlC MAX phase compound have been successfully deposited on Zircaloy-4 (Zry-4) test flats, with the goal of enhancing the accident tolerance of LWR fuel cladding. Low temperature powder spray process, also known as cold spray, has been used to deposit coatings ˜90 μm in thickness using powder particles of <20 μm. X-ray diffraction analysis showed the phase-content of the deposited coatings to be identical to the powders indicating that no phase transformation or oxidation had occurred during the coating deposition process. The coating exhibited a high hardness of about 800 HK and pin-on-disk wear tests using abrasive ruby ball counter-surface showed the wear resistance of the coating to be significantly superior to the Zry-4 substrate. Scratch tests revealed the coatings to be well-adhered to the Zry-4 substrate. Such mechanical integrity is required for claddings from the standpoint of fretting wear resistance and resisting wear handling and insertion. Air oxidation tests at 700 °C and simulated LOCA tests at 1005 °C in steam environment showed the coatings to be significantly more oxidation resistant compared to Zry-4 suggesting that such coatings can potentially provide accident tolerance to nuclear fuel cladding.

  14. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-06-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  15. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-04-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  16. Ultrasonic cold forming of aircraft sheet materials

    NASA Astrophysics Data System (ADS)

    Devine, J.; Krause, P. C.

    1981-01-01

    Ultrasonic forming was investigated as a means for shaping aircraft sheet materials, including titanium 6Al-4V alloy, nickel, and stainless steel AM355-CRT, into a helicopter rotor blade nosecap contour. Equipment for static forming of small coupons consisted of a modified 4000 watt ultrasonic spot welder provided with specially designed punch and die sets. The titanium alloy was successfully formed to a 60 degree angle in one step with ultrasonics, but invariably cracked under static force alone. Nickel had a low enough yield strength that it could be successfully formed either with or without ultrasonics. Insufficient ultrasonic power was available to produce beneficial effect with the high-strength steel. From analogy with commercially used ultrasonic tube drawing, it was postulated that dynamic forming of long lengths of the nosecap geometry could be achieved with an ultrasonic system mounted on a draw bench. It was recommended that the ultrasonic technique be considered for forming other aircraft sheet geometries, particularly involving titanium alloy.

  17. Tribological evaluation and analysis of coating materials

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa

    1992-01-01

    A physical characterization of coating materials by analytical techniques such as XPS, AES, ellipsometry, and nuclear reaction analysis can contribute to the understanding of adhesion and friction of the coatings and can partially predict the tribological properties of the coatings. This two-part paper describes the tribological properties and physical characteristics of (1) diamondlike carbon (DLC) films and (2) silicon nitride (SiN(x)) films. Emphasis is to relate plasma deposition conditions to the film chemistry and composition and to the adhesion and friction of the films. With the DLC films, the higher the plasma deposition power, the less the hydrogen concentration and the greater the film density and the hardness. The friction behavior of DLC films deposited at higher deposition powers (200 to 300 W) is similar to that of bulk diamond. Even in a vacuum, the DLC films effectively lubricate ceramic surfaces (Si3N4) at temperatures to 500 C. With SiN(x) films, the silicon to nitrogen ratios and the amount of amorphous silicon depend on deposition frequency. The presence of rich amorphous silicon in the high-frequency plasma-deposited SiN(x) films increases their adhesion and friction above 500 C in vacuum.

  18. Advanced Materials and Coatings for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa

    2004-01-01

    In the application area of aerospace tribology, researchers and developers must guarantee the highest degree of reliability for materials, components, and systems. Even a small tribological failure can lead to catastrophic results. The absence of the required knowledge of tribology, as Professor H.P. Jost has said, can act as a severe brake in aerospace vehicle systems-and indeed has already done so. Materials and coatings must be able to withstand the aerospace environments that they encounter, such as vacuum terrestrial, ascent, and descent environments; be resistant to the degrading effects of air, water vapor, sand, foreign substances, and radiation during a lengthy service; be able to withstand the loads, stresses, and temperatures encountered form acceleration and vibration during operation; and be able to support reliable tribological operations in harsh environments throughout the mission of the vehicle. This presentation id divided into two sections: surface properties and technology practice related to aerospace tribology. The first section is concerned with the fundamental properties of the surfaces of solid-film lubricants and related materials and coatings, including carbon nanotubes. The second is devoted to applications. Case studies are used to review some aspects of real problems related to aerospace systems to help engineers and scientists to understand the tribological issues and failures. The nature of each problem is analyzed, and the tribological properties are examined. All the fundamental studies and case studies were conducted at the NASA Glenn Research Center.

  19. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    EPA Science Inventory

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  20. Mechanical and Tribological Properties of Cold-Sprayed Ti Coatings on Ti-6Al-4V Substrates

    NASA Astrophysics Data System (ADS)

    Khun, N. W.; Tan, A. W. Y.; Liu, E.

    2016-04-01

    A cold spray process was used to deposit titanium (Ti) coatings of different thicknesses on commercial Ti-6Al-4V (Ti64) substrates. The hardness of the Ti coatings was measured using a Vickers micro-indenter. It was found that the thicker Ti coatings had higher hardness probably due to the better uniformity and higher density of the coatings. The tribological results showed that the friction and wear of the Ti coatings tested against a steel ball under dry condition became lower with higher thickness probably due to the higher wear resistance of the thicker coatings associated with their higher hardness. The specific wear rates of all the Ti coatings were significantly lower than that of the Ti64 substrate as a result of the higher wear resistance of the Ti coatings associated with their cold-worked microstructures and the formation of high wear resistant oxide layers on their wear tracks during the wear testing.

  1. Effect of gas flow swirling on coating deposition by the cold gas-dynamic spray method

    NASA Astrophysics Data System (ADS)

    Kiselev, S. P.; Kiselev, V. P.; Zaikovskii, V. N.

    2012-03-01

    The effect of gas flow swirling on the process of coating deposition onto a target by the cold gas-dynamic spray method is studied experimentally and numerically. Flow swirling is found to change the gas flow field and to reduce the gas flow rate under typical conditions of cold gas-dynamic spray. In a non-swirled flow, the shape of the deposited spot is similar to a sharp cone. In contrast, the deposited spot in a swirled flow is shaped as a crater without particles at the center of this crater. It is found that this effect is caused by centrifugal forces acting on particles in a swirled gas flow.

  2. The effects of Aloe vera (Aloe barbadensis) coating on the quality of shrimp during cold storage.

    PubMed

    Soltanizadeh, Nafiseh; Mousavinejad, Mohsen S

    2015-10-01

    Green tiger shrimp (Penaeus semisulcatus) is an important aquaculture species worldwide. Its perishable nature, however, needs preservation methods to ensure its quality and shelf life. In this study, the effects of Aloe vera coating on the quality and shelf life of shrimps during cold storage were investigated. Shrimp samples were dipped in aqueous solutions containing 25%, 50%, 75%, and 100% Aloe vera gel before storage at 4 °C for 7 days. Drip loss, pH, TBA, TVB-N, and texture of both the control and treated shrimp samples were analyzed periodically. There were significant differences between coated shrimps and the control group in all parameters evaluated. Aloe vera at 75% and 100% concentrations was able to prevent lipid oxidation and drip loss properly; however, coatings containing 25% Aloe vera did not have the desired effects on these characteristics. Shrimps coated with higher concentrations of Aloe vera had better textural properties during cold storage. Results also indicated the positive effects of Aloe vera coating on the sensory quality of shrimp. PMID:26396412

  3. Selective Laser Treatment on Cold-Sprayed Titanium Coatings: Numerical Modeling and Experimental Analysis

    NASA Astrophysics Data System (ADS)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola; Aprea, Paolo

    2016-03-01

    In this paper, a selective laser post-deposition on pure grade II titanium coatings, cold-sprayed on AA2024-T3 sheets, was experimentally and numerically investigated. Morphological features, microstructure, and chemical composition of the treated zone were assessed by means of optical microscopy, scanning electron microscopy, and energy dispersive X-ray spectrometry. Microhardness measurements were also carried out to evaluate the mechanical properties of the coating. A numerical model of the laser treatment was implemented and solved to simulate the process and discuss the experimental outcomes. Obtained results highlighted the key role played by heat input and dimensional features on the effectiveness of the treatment.

  4. Resistance of dentin coating materials against abrasion by toothbrush.

    PubMed

    Gando, Iori; Ariyoshi, Meu; Ikeda, Masaomi; Sadr, Alireza; Nikaido, Toru; Tagami, Junji

    2013-01-01

    Thin-film coating of root dentin surface by all-in-one adhesives has been shown to be an effective option to prevent root surface caries. The purpose of this study was to investigate the wear resistance against toothbrush abrasion of two all-in-one coating materials; Shield Force (SF) and Hybrid Coat (HC). Bovine dentin surfaces were covered with one of the coating materials; SF or HC. After storage in water for 24 h, the testing surface was subjected to the toothbrush abrasion test up to 50,000 cycles either in water or toothpaste slurry. The remaining thickness of the coating material was measured using SEM. Toothpaste slurry significantly increased rate of tooth brush abrasion of the coating materials. While SF and HC wore at a similar pace under toothbrush abrasion, SF had a thicker coat and could protect dentin longer, up to 50,000 cycles. PMID:23370872

  5. Boron nitride coatings and materials for use in aggressive environments

    SciTech Connect

    Besmann, T.M.; Lee, W.Y.; Young, J.P.; Xiao, H.

    1997-12-31

    Boron nitride coatings and structures have demonstrated significant resistance to many corrosive environments. These coatings may have application in the protection of sensors needed for measuring a variety of properties such as temperature and chemistry. In addition, boron nitride materials may offer advantages as structural materials in high temperature materials processing. In this study, BN is assessed for use in aluminum smelting.

  6. High-Current Cold Cathode Employing Diamond and Related Materials

    SciTech Connect

    Hirshfield, Jay L.

    2014-10-22

    The essence of this project was for diamond films to be deposited on cold cathodes to improve their emission properties. Films with varying morphology, composition, and size of the crystals were deposited and the emission properties of the cathodes that utilize such films were studied. The prototype cathodes fabricated by the methods developed during Phase I were tested and evaluated in an actual high-power RF device during Phase II. These high-power tests used the novel active RF pulse compression system and the X-band magnicon test facility at US Naval Research Laboratory. In earlier tests, plasma switches were employed, while tests under this project utilized electron-beam switching. The intense electron beams required in the switches were supplied from cold cathodes embodying diamond films with varying morphology, including uncoated molybdenum cathodes in the preliminary tests. Tests with uncoated molybdenum cathodes produced compressed X-band RF pulses with a peak power of 91 MW, and a maximum power gain of 16.5:1. Tests were also carried out with switches employing diamond coated cathodes. The pulse compressor was based on use of switches employing electron beam triggering to effect mode conversion. In experimental tests, the compressor produced 165 MW in a ~ 20 ns pulse at ~18× power gain and ~ 140 MW at ~ 16× power gain in a 16 ns pulse with a ~ 7 ns flat-top. In these tests, molybdenum blade cathodes with thin diamond coatings demonstrated good reproducible emission uniformity with a 100 kV, 100 ns high voltage pulse. The new compressor does not have the limitations of earlier types of active pulse compressors and can operate at significantly higher electric fields without breakdown.

  7. Characterization of commercially cold sprayed copper coatings and determination of the effects of impacting copper powder velocities

    NASA Astrophysics Data System (ADS)

    Jakupi, P.; Keech, P. G.; Barker, I.; Ramamurthy, S.; Jacklin, R. L.; Shoesmith, D. W.; Moser, D. E.

    2015-11-01

    Copper coated steel containers are being developed for the disposal of high level nuclear waste using processes such as cold spray and electrodeposition. Electron Back-Scatter Diffraction has been used to determine the microstructural properties and the quality of the steel-copper coating interface. The influence of the nature of the cold-spray carrier gas as well as its temperature and pressure (velocity) on the coating's plastic strain and recrystallization behaviour have been investigated, and one commercially-produced electrodeposited coating characterized. The quality of the coatings was assessed using the coincident site lattice model to analyse the properties of the grain boundaries. For cold spray coatings the grain size and number of coincident site lattice grain boundaries increased, and plastic strain decreased, with carrier gas velocity. In all cases annealing improved the quality of the coatings by increasing texture and coincidence site-lattices, but also increased the number of physical voids, especially when a low temperature cold spray carrier gas was used. Comparatively, the average grain size and number of coincident site-lattices was considerably larger for the strongly textured electrodeposited coating. Tensile testing showed the electrodeposited coating was much more strongly adherent to the steel substrate.

  8. Materials characteristics of uncoated/ceramic-coated implant materials.

    PubMed

    Lacefield, W R

    1999-06-01

    In this paper, the biocompatibility of dental implant materials is discussed in the context of both the mechanical characteristics of the materials and the type of surface presented to the surrounding tissues. The proper functioning of the implant depends on whether it possesses the strength necessary to withstand loading within the expected range, with other properties such as elongation being of importance in some instances. A suitable modulus of elasticity may be of major importance in situations when optimum load transmission from the implant into the surrounding bone is key to the successful functioning of the device. Dental implants present a wide range of surfaces to the surrounding tissues based on surface composition, texture, charge energy, and cleanliness (sterility). Metallic implants are characterized by protective oxide layers, but ion release is still common with these materials, and is a function of passivation state, composition, and corrosion potential. An effective surface treatment for titanium appears to be passivation or anodization in a suitable solution prior to implantation. Inert ceramic surfaces exhibit minimal ion release, but are similar to metals in that they do not form a high energy bond to the surrounding bone. Some of the newly developed dental implant alloys such as titanium alloys, which contain zirconium and niobium, and high-strength ceramics such as zirconia may offer some advantages (such as lower modulus of elasticity) over the conventional materials. Calcium phosphate ceramic coatings are commonly used to convert metallic surfaces into a more bioactive state and typically cause faster bone apposition. There is a wide range of ceramic coatings containing calcium and phosphorus, with the primary difference in many of these materials being in the rate of ion release. Although their long-term success rate is unknown, the calcium phosphate surfaces seem to have a higher potential for attachment of osteoinductive agents than do

  9. Influence of the Substrate on the Formation of Metallic Glass Coatings by Cold Gas Spraying

    NASA Astrophysics Data System (ADS)

    Henao, John; Concustell, Amadeu; Dosta, Sergi; Cinca, Núria; Cano, Irene G.; Guilemany, Josep M.

    2016-06-01

    Cold gas spray technology has been used to build up coatings of Fe-base metallic glass onto different metallic substrates. In this work, the effect of the substrate properties on the viscoplastic response of metallic glass particles during their impact has been studied. Thick coatings with high deposition efficiencies have been built-up in conditions of homogeneous flow on substrates such as Mild Steel AISI 1040, Stainless Steel 316L, Inconel 625, Aluminum 7075-T6, and Copper (99.9%). Properties of the substrate have been identified to play an important role in the viscoplastic response of the metallic glass particles at impact. Depending on the process gas conditions, the impact morphologies show not only inhomogeneous deformation but also homogeneous plastic flow despite the high strain rates, 108 to 109 s-1, involved in the technique. Interestingly, homogenous deformation of metallic glass particles is promoted depending on the hardness and the thermal diffusivity of the substrate and it is not exclusively a function of the kinetic energy and the temperature of the particle at impact. Coating formation is discussed in terms of fundamentals of dynamics of undercooled liquids, viscoplastic flow mechanisms of metallic glasses, and substrate properties. The findings presented in this work have been used to build up a detailed scheme of the deposition mechanism of metallic glass coatings by the cold gas spraying technology.

  10. Microstructure, Mechanical Properties, and Two-Body Abrasive Wear Behavior of Cold-Sprayed 20 vol.% Cubic BN-NiCrAl Nanocomposite Coating

    NASA Astrophysics Data System (ADS)

    Luo, Xiao-Tao; Yang, Er-Juan; Shang, Fu-Lin; Yang, Guan-Jun; Li, Chen-Xin; Li, Chang-Jiu

    2014-10-01

    20 vol.% cubic boron nitride (cBN) dispersoid reinforced NiCrAl matrix nanocomposite coating was prepared by cold spray using mechanically alloyed nanostructured composite powders. The as-sprayed nanocomposite coating was annealed at a temperature of 750 °C to enhance the inter-particle bonding. Microstructure of spray powders and coatings was characterized. Vickers microhardness of the coatings was measured. Two-body abrasive wear behavior of the coatings was examined on a pin-on-disk test. It was found that, in mechanically alloyed composite powders, nano-sized and submicro-sized cBN particles are uniformly distributed in nanocrystalline NiCrAl matrix. Dense coating was deposited by cold spray at a gas temperature of 650 °C with the same phases and grain size as those of the starting powder. Vickers hardness test yielded a hardness of 1063 HV for the as-sprayed 20 vol.% cBN-NiCrAl coating. After annealed at 750 °C for 5 h, unbonded inter-particle boundaries were partially healed and evident grain growth of nanocrystalline NiCrAl was avoided. Wear resistance of the as-sprayed 20 vol.% cBN-NiCrAl nanocomposite coating was comparable to the HVOF-sprayed WC-12Co coating. Annealing of the nanocomposite coating resulted in the improvement of wear resistance by a factor of ~33% owing to the enhanced inter-particle bonding. Main material removal mechanisms during the abrasive wear are also discussed.

  11. Novel hybrid polymeric materials for barrier coatings

    NASA Astrophysics Data System (ADS)

    Pavlacky, Erin Christine

    Polymer-clay nanocomposites, described as the inclusion of nanometer-sized layered silicates into polymeric materials, have been widely researched due to significant enhancements in material properties with the incorporation of small levels of filler (1--5 wt.%) compared to conventional micro- and macro-composites (20--30 wt.%). One of the most promising applications for polymer-clay nanocomposites is in the field of barrier coatings. The development of UV-curable polymer-clay nanocomposite barrier coatings was explored by employing a novel in situ preparation technique. Unsaturated polyesters were synthesized in the presence of organomodified clays by in situ intercalative polymerization to create highly dispersed clays in a precursor resin. The resulting clay-containing polyesters were crosslinked via UV-irradiation using donor-acceptor chemistry to create polymer-clay nanocomposites which exhibited significantly enhanced barrier properties compared to alternative clay dispersion techniques. The impact of the quaternary alkylammonium organic modifiers, used to increase compatibility between the inorganic clay and organic polymer, was studied to explore influence of the organic modifier structure on the nanocomposite material properties. By incorporating just the organic modifiers, no layered silicates, into the polyester resins, reductions in film mechanical and thermal properties were observed, a strong indicator of film plasticization. An alternative in situ preparation method was explored to further increase the dispersion of organomodified clay within the precursor polyester resins. In stark contrast to traditional in situ polymerization methods, a novel "reverse" in situ preparation method was developed, where unmodified montmorillonite clay was added during polyesterification to a reaction mixture containing the alkylammonium organic modifier. The resulting nanocomposite films exhibited reduced water vapor permeability and increased mechanical properties

  12. Formation of Expanded Austenite on a Cold-Sprayed AISI 316L Coating by Low-Temperature Plasma Nitriding

    NASA Astrophysics Data System (ADS)

    Adachi, Shinichiro; Ueda, Nobuhiro

    2015-12-01

    Low-temperature plasma nitriding at temperatures below 450 °C is commonly applied to austenitic stainless steels to enhance wear resistance, while maintaining corrosion resistance, by forming expanded austenite (known as the S-phase). In this work, low-temperature plasma nitriding of cold-sprayed AISI 316L coatings was examined. A cold-spray technique was developed to produce metal coatings with less oxidation. However, the cold-sprayed AISI 316L coating obtained by use of nitrogen gas as propellant contained many interconnected pores and cracks, and was, consequently, unsuitable as an anticorrosive coating. Therefore, laser post-treatment was used to modify the coating and increase its density to similar to that of bulk steel. The anticorrosive performance of this coating on a carbon steel substrate in NaCl solution was substantially improved. Subsequent low-temperature plasma nitriding enhanced the wear resistance by two orders of magnitude. It is concluded that cold-sprayed AISI 316L coatings treated by laser post-treatment and subsequent low-temperature plasma nitriding could be used as protective coatings under severe wear and corrosion conditions.

  13. Handbook of Tribology: Materials, coatings, and surface treatments

    SciTech Connect

    Bhushan, B.; Gupta, B.K.

    1991-12-31

    This book provides an introduction to tribological principles as well as all types of coatings, surface treatments and modifications. The first chapter provides an overview of the various types of lubricants. Chapter two provides a review of friction, wear, and lubrication. Chapter three covers physics of tribological materials including the nature, shape, and properties of surfaces; surface interactions with the environment; phase equilibria; and microstructural effects on friction and wear. Chapter four covers metals and ceramics and chapter five covers solid lubricants and self-lubricating solids. Chapter six provides an overview of coating deposition and surface treatment techniques, including hard facing, vapor deposition, a variety of miscellaneous coating techniques, and surface treatment techniques including microstructural modification, diffusion treatments, and implantation techniques. This chapter also provides a section giving criteria for selecting coating material, deposition and surface treatment techniques. Chapter seven deals with surface preparation for coating deposition. Cleaning methods using solvents, emulsions, alkalines, acids, pickling, salt bath descaling, ultrasonics, and plasmas are described. Surface roughening techniques that are described include abrasive blasting, barrel finishing, mechanical polishing and buffing, chemical etching, and electro-polishing. The chapter concludes with a discussion of techniques for monitoring surface cleanliness and texture. Chapters 8-15 are devoted to much more detailed discussion of the following topics: coating deposition by hard facing; coating deposition from vapor phase; coating deposition by miscellaneous techniques; surface treatments by thermal and chemical processes; surface treatments by ion beams; soft coatings; hard coatings; and screening methodology for materials coatings and surface treatments.

  14. Comparison of Oxidation and Microstructure of Warm-Sprayed and Cold-Sprayed Titanium Coatings

    NASA Astrophysics Data System (ADS)

    Kim, KeeHyun; Kuroda, Seiji; Watanabe, Makoto; Huang, RenZhong; Fukanuma, Hirotaka; Katanoda, Hiroshi

    2012-06-01

    Thick titanium coatings were prepared by the warm spraying (WS) and cold spraying (CS) processes to investigate the oxidation and microstructure of the coating layers. Prior to the coating formations, the temperature and velocity of in-flight titanium powder particles were numerically calculated. Significant oxidation occurred in the WS process using higher gas temperature conditions with low nitrogen flow rate, which is mixed to the flame jet of a high velocity oxy-fuel (HVOF) spray gun in order to control the temperature of the propellant gas. Oxidation, however, decreased strikingly as the nitrogen flow rate increased. In the CS process using nitrogen or helium as a propellant gas, little oxidation was observed. Even when scanning electron microscopy or an x-ray diffraction method did not detect oxides in the coating layers produced by WS using a high nitrogen flow rate or by CS using helium, the inert gas fusion method revealed minor increases of oxygen content from 0.01 to 0.2 wt.%. Most of the cross-sections of the coating layers prepared by conventional mechanical polishing looked dense. However, the cross-sections prepared by an ion-milling method revealed the actual microstructures containing small pores and unbounded interfaces between deposited particles.

  15. Characterization of Cold Sprayed CuCrAl Coated GRCop-84 Substrates for Reusable Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Raj, S . V.; Barrett, C. A.; Lerch, B. A.; Karthikeyan, J.; Ghosn, L. J.; Haynes, J.

    2005-01-01

    An advanced Cu-8(at.%)Cr-4%Nb alloy developed at NASA's Glenn Research Center, and designated as GRCop-84, is currently being considered for use as combustor liners and nozzles in NASA's future generations of reusable launch vehicles (RLVs). Despite the fact that this alloy has superior mechanical and oxidation properties compared to many commercially available copper alloys, it is felt that its high temperature and environmental resistance capabilities can be further enhanced with the development and use of suitable coatings. Several coatings and processes are currently being evaluated for their suitability and future down selection. A newly developed CuCrAl has shown excellent oxidation resistance compared to current generation Cu-Cr coating alloys. Cold spray technology for depositing the CuCrAl coating on a GRCop-84 substrate is currently being developed under NASA's Next Generation Launch Technology (NGLT) Propulsion Research and Technology (PR&T) project. The microstructures, mechanical and thermophysical properties of overlay coated GRCop-84 substrates are discussed.

  16. Understanding the effects of process parameters on the properties of cold gas dynamic sprayed pure titanium coatings

    NASA Astrophysics Data System (ADS)

    Wong, Wilson

    The cold gas dynamic spraying of commercially pure titanium coatings was investigated. Specifically, the relationship between several key cold spray parameters on the quality of the resulting coatings was studied in order to gain a more thorough understanding of the cold spray process. To achieve this goal, three distinct investigations were performed. The first part of the investigation focussed on the effect of propelling gas, particularly helium and nitrogen, during the cold spraying of titanium coatings. Coatings were characterised by SEM and were evaluated for their deposition efficiency (DE), microhardness, and porosity. In selected conditions, three particle velocities were investigated such that for each condition, the propelling gasses temperature and pressure were attuned to attain similar particle velocities for each gas. In addition, a thick and fully dense cold sprayed titanium coating was achieved with optimised spray parameters and nozzle using helium. The corresponding average particle velocity was 1173 m/s. The second part of the investigation studied the effect of particle morphology (spherical, sponge, and irregular) and size distributions (mean particle sizes of 20, 29, and 36 mum) of commercially pure titanium on the mechanical properties of the resulting cold sprayed coatings. Numerous powder and coating characterisations were performed. From these data, semi-empirical flow (stress-strain) curves were generated based on the Johnson-Cook plasticity model which could be used as a measure of cold sprayability. Cold sprayability can be defined as the ease with which a powder can be cold sprayed. It was found that the sponge and irregular commercially pure titanium powders had higher oxygen content, poorer powder flowability, higher compression ratio, lower powder packing factor, and higher average particle impact velocities compared to the spherical powders. XRD results showed no new phases present when comparing the various feedstock powders to

  17. Advanced Porous Coating for Low-Density Ceramic Insulation Materials

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel B.; Churchward, Rex; Katvala, Victor; Stewart, David; Balter, Aliza

    1988-01-01

    The need for improved coatings on low-density reusable surface insulation (RSI) materials used on the space shuttle has stimulated research into developing tougher coatings. The processing of a new porous composite "coating" for RST called toughened unipiece fibrous insulation Is discussed. Characteristics including performance in a simulated high-speed atmospheric entry, morphological structure before and after this exposure, resistance to Impact, and thermal response to a typical heat pulse are described. It is shown that this coating has improved impact resistance while maintaining optical and thermal properties comparable to the previously available reaction-cured glass coating.

  18. Supersonic Particle Impacts: Cold Spray Deposition of Polymeric Material

    NASA Astrophysics Data System (ADS)

    Bush, Trenton; Schmidt, David; Rothstein, Jonathan P.

    2015-11-01

    When a solid, ductile particle impacts a substrate at sufficient velocity, the resulting heat, pressure, and plastic deformation at the interface can produce bonding. The use of a supersonic gas flow to accelerate such particles is known as Cold Spray deposition. The Cold Spray process has been commercialized for some metallic materials, but further research is required to unlock the exciting material properties possible with polymeric compounds. In this work, we present a combined computational and experimental study whose aim is to define the necessary flow conditions for a convergent-divergent de Laval nozzle to produce successful bonding in a range of polymers. From our initial exploration of temperature-pressure space, we will reveal a material dependent `window of deposition' where successful deposition is possible. Furthermore, we will present our computational work on the development of an optimized nozzle profile that maximizes particle total energy (kinetic plus thermal) upon impact and thus maximizes the likelihood of successful deposition. These predictions will be confirmed by the experimental results presented.

  19. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  20. Frost resistance of concrete surfaces coated with waterproofing materials

    NASA Astrophysics Data System (ADS)

    Klovas, A.; Dauksys, M.; Ciuprovaite, G.

    2015-03-01

    Present research lays emphasis on the problem of concrete surface exposed to aggressive surrounding quality. The test was conducted with concrete surfaces coated with different waterproofing materials exposed in solution of 3 % of sodium sulphate. Research was performed according to LST EN 1338:2003 standard requirements. Technological properties of concrete mixture as well as physical-mechanical properties of formed concrete specimens were established. The resistance of concrete to freezing - thawing cycles was prognosticated according to the porosity parameters established by the kinetic of water absorption. Five different waterproofing materials (coatings) such as liquid bitumen-rubber based, elastic fiber-strengthened, silane-siloxane based emulsion, mineral binder based and liquid rubber (caoutchouc) based coatings were used. Losses by mass of coating materials and specimens surface fractures were calculated based on the results of frost resistance test. Open code program "ImageJ" was used for visual analysis of concrete specimens. Based on the results, aggressive surrounding did not influence specimens coated with elastic, fibre-strengthened, mineral materials. On the other hand, specimens coated with liquid rubber (caoutchouc) based material were greatly influenced by aggressive surrounding. The biggest losses of specimen surface concrete (fractures) were obtained with silane-siloxane based emulsion coating. Generally, specimens coated with waterproofing materials were less influenced by aggressive surrounding compared with those without.

  1. Cold neutron diffraction contrast tomography of polycrystalline material.

    PubMed

    Peetermans, S; King, A; Ludwig, W; Reischig, P; Lehmann, E H

    2014-11-21

    Traditional neutron imaging is based on the attenuation of a neutron beam through scattering and absorption upon traversing a sample of interest. It offers insight into the sample's material distribution at high spatial resolution in a non-destructive way. In this work, it is expanded to include the diffracted neutrons that were ignored so far and obtain a crystallographic distribution (grain mapping). Samples are rotated in a cold neutron beam of limited wavelength band. Projections of the crystallites formed by the neutrons they diffract are captured on a two dimensional imaging detector. Their positions on the detector reveal their orientation whereas the projections themselves are used to reconstruct the shape of the grains. Indebted to established synchrotron diffraction contrast tomography, this 'cold neutron diffraction contrast tomography' is performed on recrystallized aluminium for experimental comparison between both. Differences between set-up and method are discussed, followed by the application range in terms of sample properties (crystallite size and number, mosaicity and typical materials). Neutron diffraction contrast tomography allows to study large grains in bulky metallic structures. PMID:25274183

  2. Bioactive alginate coatings to control Listeria monocytogenes on cold-smoked salmon slices and fillets.

    PubMed

    Neetoo, Hudaa; Ye, Mu; Chen, Haiqiang

    2010-01-01

    The relatively high incidence of Listeria monocytogenes in cold smoked salmon (CSS) is of concern as CSS is a ready-to-eat product. No post-processing measures are currently available to control this pathogen in CSS. The objective of this study was to develop an effective antimicrobial edible coating containing organic salts to control the growth of L. monocytogenes in CSS slices and fillets. An in-house made formulation consisting of sodium lactate (SL, 0-2.4%) and sodium diacetate (SD, 0-0.25%) as well as 2.5% OptiForm (a commercial formulation of SL and SD) were incorporated into five edible coatings: alginate, kappa-carrageenan, pectin, gelatin or starch. The coatings were applied onto the surface of CSS slices inoculated with L. monocytogenes to an inoculum level of 500 CFU/cm(2) ( approximately 3 log CFU/g) and stored at room temperature (22 degrees C) for 6 days. Alginate coating was found to be the most effective carrier for the various antimicrobial treatments in inhibiting the growth of L. monocytogenes. In the second phase of the study, CSS slices and fillets inoculated with the pathogen at a level of 500 CFU/cm(2) were coated with alginate incorporating the in-house made and the commercial (OptiForm) SL/SD based formulations and stored for 30 days at 4 degrees C. When cold-smoked salmon slices and fillets were stored at 4 degrees C, alginate coatings supplemented with 2.4%SL/0.25%SD and the commercial product OptiForm significantly delayed the growth of L. monocytogenes during the 30-day storage with final counts reaching 4.1 and 3.3 log CFU/g (slices) and 4.4 and 3.8 log CFU/g (fillets), respectively, while the counts in their untreated counterparts were significantly higher (P<0.05) reaching 7.3 and 6.8 log CFU/g for slices and fillets, respectively. Therefore, this study demonstrates the effectiveness of using an alginate-based coating containing lactate and diacetate to control the growth of L. monocytogenes to enhance the microbiological safety of

  3. Influence of coating material on the flowability and dissolution of dry-coated fine ibuprofen powders.

    PubMed

    Qu, Li; Zhou, Qi Tony; Denman, John A; Stewart, Peter J; Hapgood, Karen P; Morton, David A V

    2015-10-12

    This study investigates the effects of a variety of coating materials on the flowability and dissolution of dry-coated cohesive ibuprofen powders, with the ultimate aim to use these in oral dosage forms. A mechanofusion approach was employed to apply a 1% (w/w) dry coating onto ibuprofen powder with coating materials including magnesium stearate (MgSt), L-leucine, sodium stearyl fumarate (SSF) and silica-R972. No significant difference in particle size or shape was measured following mechanofusion with any material. Powder flow behaviours characterised by the Freeman FT4 system indicated coatings of MgSt, L-leucine and silica-R972 produced a notable surface modification and substantially improved flow compared to the unprocessed and SSF-mechanofused powders. ToF-SIMS provided a qualitative measure of coating extent, and indicated a near-complete layer on the drug particle surface after dry coating with MgSt or silica-R972. Of particular note, the dissolution rates of all mechanofused powders were enhanced even with a coating of a highly hydrophobic material such as magnesium stearate. This surprising increase in dissolution rate of the mechanofused powders was attributed to the lower cohesion and the reduced agglomeration after mechanical coating. PMID:26215464

  4. Weightless Environment Training Facility (WETF) materials coating evaluation, volume 3

    NASA Technical Reports Server (NTRS)

    1995-01-01

    This volume consists of Appendices C, D, E, and F to the report on the Weightless Environment Training Facility Materials Coating Evaluation project. The project selected 10 coating systems to be evaluated in six separate exposure environments, and subject to three tests for physical properties. Appendix C is the photographic appendix of the test panels. Appendix D details methods and procedures. Appendix E lists application equipment costs. Appendix F is a compilation of the solicitation of the candidate coating systems.

  5. Max Phase Materials And Coatings For High Temperature Heat Transfer Applications

    SciTech Connect

    Martinez-Rodriguez, M.; Garcia-Diaz, B.; Olson, L.; Fuentes, R.; Sindelar, R.

    2015-10-19

    Molten salts have been used as heat transfer fluids in a variety of applications within proposed Gen IV nuclear designs and in advanced power system such as Concentrating Solar Power (CSP). However, operating at elevated temperatures can cause corrosion in many materials. This work developed coating technologies for MAX phase materials on Haynes-230 and characterized the corrosion of the coatings in the presence of commercial MgCl2-KCl molten salt. Cold spraying of Ti2AlC and physical vapor deposition (PVD) of Ti2AlC or Zr2AlC were tested to determine the most effective form of coating MAX phases on structural substrates. Corrosion testing at 850°C for 100 hrs showed that 3.9 μm Ti2AlC by PVD was slightly protective while 117 μm Ti2AlC by cold spray and 3.6 μm Zr2AlC by PVD were completely protective. None of the tests showed decomposition of the coating (Ti or Zr) into the salt

  6. Preparation and characterization of energetic materials coated superfine aluminum particles

    NASA Astrophysics Data System (ADS)

    Liu, Songsong; Ye, Mingquan; Han, Aijun; Chen, Xin

    2014-01-01

    This work is devoted to protect the activity of aluminum in solid rocket propellants by means of solvent/non-solvent method in which nitrocellulose (NC) and Double-11 (shortened form of double-base gun propellant, model 11) have been used as coating materials. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to characterize the morphology of coated Al particles. Other characterization data of coated and uncoated Al particles, such as infrared absorption spectrum, laser particle size analysis and the active aluminum content were also studied. The thermal behavior of pure and coated aluminum samples have also been studied by simultaneous thermogravimetry-differential thermal analysis (TG-DTA) and differential scanning calorimetry (DSC). The results indicated that: superfine aluminum particles could be effectively coated with nitrocellulose and Double-11 through a solvent/non-solvent method. The energetic composite particles have core-shell structures and the thickness of the coating film is about 20-50 nm. The active aluminum content of different coated samples was measured by means of oxidation-reduction titration method. The results showed that after being stored in room temperature and under 50% humidity condition for about 4months the active aluminum content of coated Al particles decreased from 99.8 to 95.8% (NC coating) and 99.2% (Double-11 coating) respectively. Double-11 coating layer had a much better protective effect. The TG-DTA and DSC results showed that the energy amount and energy release rate of NC coated and Double-11 coated Al particles were larger than those of the raw Al particles. Double-11 coated Al particles have more significant catalytic effect on the thermal decomposition characters of AP than that of NC coated Al particles. These features accorded with the energy release characteristics of solid propellant.

  7. Coated conductors for power applications: materials challenges

    NASA Astrophysics Data System (ADS)

    Obradors, Xavier; Puig, Teresa

    2014-04-01

    This manuscript reports on the recent progress and the remaining materials challenges in the development of coated conductors (CCs) for power applications and magnets, with a particular emphasis on the different initiatives being active at present in Europe. We first summarize the scientific and technological scope where CCs have been raised as a complex technology product and then we show that there exists still much room for performance improvement. The objectives and CC architectures being explored in the scope of the European project EUROTAPES are widely described and their potential in generating novel breakthroughs emphasized. The overall goal of this project is to create synergy among academic and industrial partners to go well beyond the state of the art in several scientific issues related to CCs’ enhanced performances and to develop nanoengineered CCs with reduced costs, using high throughput manufacturing processes which incorporate quality control tools and so lead to higher yields. Three general application targets are considered which will require different conductor architectures and performances and so the strategy is to combine vacuum and chemical solution deposition approaches to achieve the targeted goals. A few examples of such approaches are described related to defining new conductor architectures and shapes, as well as vortex pinning enhancement through novel paths towards nanostructure generation. Particular emphasis is made on solution chemistry approaches. We also describe the efforts being made in transforming the CCs into assembled conductors and cables which achieve appealing mechanical and electromagnetic performances for power systems. Finally, we briefly mention some outstanding superconducting power application projects being active at present, in Europe and worldwide, to exemplify the strong advances in reaching the demands to integrate them in a new electrical engineering paradigm.

  8. Superhydrophobic materials and coatings: a review

    NASA Astrophysics Data System (ADS)

    Simpson, John T.; Hunter, Scott R.; Aytug, Tolga

    2015-07-01

    Over the past few years, the scientific community, as well as the world’s coatings industry has seen the introduction of oxide/polymer-based superhydrophobic surfaces and coatings with exceptional water repellency. Online videos have caught the public’s imagination by showing people walking through mud puddles without getting their tennis shoes wet or muddy, and water literally flying off coated surfaces. This article attempts to explain the basics of this behavior and to discuss and explain the latest superhydrophobic technological breakthroughs. Since superhydrophobic surfaces and coatings can fundamentally change how water interacts with surfaces, and the fact that earth is a water world, it can legitimately be said that this technology has the potential to literally change the world.

  9. Characterization of High-Temperature Abrasive Wear of Cold-Sprayed FeAl Intermetallic Compound Coating

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Wang, Hong-Tao; Yang, Guan-Jun; Bao, Chong-Gao

    2011-01-01

    FeAl intermetallic compound coating was prepared by cold spraying using a mechanically alloyed Fe(Al) alloy powder followed by post-spray annealing at 950 °C. The high-temperature abrasive wear test was carried out for the FeAl coating at a temperature range from room temperature to 800 °C. The high-temperature abrasive wear of a heat-resistant stainless steel 2520 was performed for comparison. It was observed that the abrasive wear weight loss of FeAl coating was proportional to wear cycles in terms of sample revolutions at the tested temperatures. It was found that with the increase of the test temperature higher than 400 °C, the wear rate of cold-sprayed FeAl coating decreased with the increase of test temperature, while the wear rate of the heat-resistant steel increased significantly. The results indicate that the high-temperature abrasive wear resistance of the cold-sprayed FeAl intermetallic coating increased with the increase of the wear temperature in a temperature range from 400 to 800 °C. The wear resistance of cold-sprayed FeAl coating was higher than that of heat-resistant 2520 stainless steel under 800 °C by a factor of 3.

  10. Mechanistic Study and Characterization of Cold-Sprayed Ultra-High Molecular Weight Polyethylene-Nano-ceramic Composite Coating

    NASA Astrophysics Data System (ADS)

    Ravi, Kesavan; Ichikawa, Yuji; Ogawa, Kazuhiro; Deplancke, Tiana; Lame, Olivier; Cavaille, Jean-Yves

    2016-01-01

    The cold spray deposition of ultra-high molecular weight polyethylene (UHMWPE) powder mixed with nano-alumina, fumed nano-alumina, and fumed nano-silica was attempted on two different substrates namely polypropylene and aluminum. The coatings with UHMWPE mixed with nano-alumina, fumed nano-alumina, and fumed nano-silica were very contrasting in terms of coating thickness. Nano-ceramic particles played an important role as a bridge bond between the UHMWPE particles. Gas temperature and pressure played an important role in the deposition. The differential scanning calorimetry results of the coatings showed that UHMWPE was melt-crystallized after the coating.

  11. Vibration analysis of hard-coated composite beam considering the strain dependent characteristic of coating material

    NASA Astrophysics Data System (ADS)

    Sun, W.; Liu, Y.

    2016-08-01

    The strain dependent characteristics of hard coatings make the vibration analysis of hard-coated composite structure become a challenging task. In this study, the modeling and the analysis method of a hard-coated composite beam was developed considering the strain dependent characteristics of coating material. Firstly, based on analyzing the properties of hard-coating material, a high order polynomial was adopted to characterize the strain dependent characteristics of coating materials. Then, the analytical model of a hard-coated composite beam was created by the energy method. Next, using the numerical method to solve the vibration response and the resonance frequencies of the composite beam, a specific calculation flow was also proposed. Finally, a cantilever beam coated with MgO + Al2O3 hard coating was chosen as the study case; under different excitation levels, the resonance region responses and the resonance frequencies of the composite beam were calculated using the proposed method. The calculation results were compared with the experiment and the linear calculation, and the correctness of the created model was verified. The study shows that compared with the general linear calculation, the proposed method can still maintain an acceptable precision when the excitation level is larger.

  12. Vibration analysis of hard-coated composite beam considering the strain dependent characteristic of coating material

    NASA Astrophysics Data System (ADS)

    Sun, W.; Liu, Y.

    2016-05-01

    The strain dependent characteristics of hard coatings make the vibration analysis of hard-coated composite structure become a challenging task. In this study, the modeling and the analysis method of a hard-coated composite beam was developed considering the strain dependent characteristics of coating material. Firstly, based on analyzing the properties of hard-coating material, a high order polynomial was adopted to characterize the strain dependent characteristics of coating materials. Then, the analytical model of a hard-coated composite beam was created by the energy method. Next, using the numerical method to solve the vibration response and the resonance frequencies of the composite beam, a specific calculation flow was also proposed. Finally, a cantilever beam coated with MgO + Al2 O3 hard coating was chosen as the study case; under different excitation levels, the resonance region responses and the resonance frequencies of the composite beam were calculated using the proposed method. The calculation results were compared with the experiment and the linear calculation, and the correctness of the created model was verified. The study shows that compared with the general linear calculation, the proposed method can still maintain an acceptable precision when the excitation level is larger.

  13. Coated silicon comprising material for protection against environmental corrosion

    NASA Technical Reports Server (NTRS)

    Hazel, Brian Thomas (Inventor)

    2009-01-01

    In accordance with an embodiment of the invention, an article is disclosed. The article comprises a gas turbine engine component substrate comprising a silicon material; and an environmental barrier coating overlying the substrate, wherein the environmental barrier coating comprises cerium oxide, and the cerium oxide reduces formation of silicate glass on the substrate upon exposure to corrodant sulfates.

  14. Influence of processing gases on the properties of cold atmospheric plasma SiOxCy coatings

    NASA Astrophysics Data System (ADS)

    Hamze, H.; Jimenez, M.; Deresmes, D.; Beaurain, A.; Nuns, N.; Traisnel, M.

    2014-10-01

    Thin layers of SiOxCy (y = 4-x and 3 ≤ x ≤ 4) were applied using a cold atmospheric plasma torch on glass substrates. The aim was to investigate using Atomic Force Microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (Tof-Sims) the influence of the gases used on the morphology and composition of the deposits. A hexamethyldisilane (HMDS) precursor was injected in post-discharge in an air or nitrogen plasma using a carrier gas (air or nitrogen) and was applied on the substrate previously pre-treated by an air or nitrogen plasma. The carrier gas and plasma gas flows and the distance between the substrate and the plasma torch, the scanning speed, and the precursor flows were kept constant during the study. The gas used during activation pre-treatment showed no particular influence on the characteristics of the deposit. When air is used both as plasma and carrier gas, the coating layer is thicker (96 nm) than when nitrogen is used (64 nm). It was also evidenced that the gas carrying the precursor has little influence on the hydrophobicity of the coating, contrary to the plasma gas. The latter significantly influences the surface characteristics of the coatings. When air is used as plasma gas, a compact coating layer is obtained and the surface has a water contact angle (WCA) of 82°. When nitrogen is used, the deposit is more hydrophobic (WCA of 100°) and the deposit morphology is different. This increase in hydrophobicity could be correlated to the increase of Sisbnd Osbnd C bonds in the upper surface layers evidenced by XPS analyzes. This observation was then confirmed by Tof-Sims analyzes carried out on these thin layers. A uniform distribution of Carbons in the siloxane coating could also be observed using Tof-Sims 2D reconstruction images of cross sections of the deposited layers.

  15. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  16. Coating analysis of implant materials used in orthopaedic surgery.

    PubMed

    Aksakal, B; Yildirim, O S; Okur, A

    2003-01-01

    Biocompatibility of orthopaedic surgical implants with bone tissue allows adequate osseointegration between the bone and implant. To achieve this, implants are coated with biocompatible materials. The costly plasma spray procedure is routinely used to coat implants but uses high temperatures (over 16,000 degrees C), which affect the surface quality and microstructure of the implant. We analysed the effect of sintering temperature, time and rate on coated and uncoated implants using a dipping method. The effectiveness of synthetic hydrated calcium silicate compound as an interlayer was also investigated, using the dipping method and electrophoretic deposition. Sintering temperature, time and rate all affected the quality of the bond with the coating, but the interlayer bonded effectively with both implant and biocompatible coating. Electrophoretic deposition resulted in imperfect bonding and some irregularity on the substrate surface was seen. This technique may be improved by using coating particles of a smaller size. PMID:14587310

  17. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1977-01-01

    Material categories as well as coatings and recent turbine cooling developments are reviewed. Current state of the art is identified, and as assessment, when appropriate, of progress, problems, and future directions is provided.

  18. Materials: A compilation. [considering metallurgy, polymers, insulation, and coatings

    NASA Technical Reports Server (NTRS)

    1974-01-01

    Technical information is provided for the properties and fabrication of metals and alloys, as well as for polymeric materials, such as lubricants, coatings, and insulation. Available patent information is included in the compilation.

  19. Atomic Layer Deposition for the Conformal Coating of Nanoporous Materials

    DOE PAGESBeta

    Elam, Jeffrey W.; Xiong, Guang; Han, Catherine Y.; Wang, H. Hau; Birrell, James P.; Welp, Ulrich; Hryn, John N.; Pellin, Michael J.; Baumann, Theodore F.; Poco, John F.; et al

    2006-01-01

    Amore » tomic layer deposition ( ALD ) is ideal for applying precise and conformal coatings over nanoporous materials. We have recently used ALD to coat two nanoporous solids: anodic aluminum oxide ( AAO ) and silica aerogels. AAO possesses hexagonally ordered pores with diameters d ∼ 40 nm and pore length L ∼ 70 microns. The AAO membranes were coated by ALD to fabricate catalytic membranes that demonstrate remarkable selectivity in the oxidative dehydrogenation of cyclohexane.dditional AAO membranes coated with ALD Pd films show promise as hydrogen sensors. Silica aerogels have the lowest density and highest surface area of any solid material. Consequently, these materials serve as an excellent substrate to fabricate novel catalytic materials and gas sensors by ALD .« less

  20. Lower-Conductivity Ceramic Materials for Thermal-Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Zhu, Dongming

    2006-01-01

    Doped pyrochlore oxides of a type described below are under consideration as alternative materials for high-temperature thermal-barrier coatings (TBCs). In comparison with partially-yttria-stabilized zirconia (YSZ), which is the state-of-the-art TBC material now in commercial use, these doped pyrochlore oxides exhibit lower thermal conductivities, which could be exploited to obtain the following advantages: For a given difference in temperature between an outer coating surface and the coating/substrate interface, the coating could be thinner. Reductions in coating thicknesses could translate to reductions in weight of hot-section components of turbine engines (e.g., combustor liners, blades, and vanes) to which TBCs are typically applied. For a given coating thickness, the difference in temperature between the outer coating surface and the coating/substrate interface could be greater. For turbine engines, this could translate to higher operating temperatures, with consequent increases in efficiency and reductions in polluting emissions. TBCs are needed because the temperatures in some turbine-engine hot sections exceed the maximum temperatures that the substrate materials (superalloys, Si-based ceramics, and others) can withstand. YSZ TBCs are applied to engine components as thin layers by plasma spraying or electron-beam physical vapor deposition. During operation at higher temperatures, YSZ layers undergo sintering, which increases their thermal conductivities and thereby renders them less effective as TBCs. Moreover, the sintered YSZ TBCs are less tolerant of stress and strain and, hence, are less durable.

  1. Ni-Al Nanoscale Energetic Materials: Phenomena Involved During the Manufacturing of Bulk Samples by Cold Spray

    NASA Astrophysics Data System (ADS)

    Bacciochini, A.; Bourdon-Lafleur, S.; Poupart, C.; Radulescu, M.; Jodoin, B.

    2014-10-01

    It has been shown that the cold-gas dynamic spraying process, or simply cold spray, is a suitable technique to manufacture nanoscale energetic materials with high reactivity and low porosity. The current study focuses on the Ni-Al system, for which the reactivity has been increased by an initial mechanical activation achieved by the ball-milling technique, leading to lamellar nanostructured composite particles. The consolidation of this nanoscale energetic material using the cold-gas dynamic spray technique permits to retain the feedstock powder nanoscale structure in the coatings, which in turn retain the high reactivity features of the powder. However, it has been noticed that the stagnation temperature during the spray can lead to partial reaction of the highly reactive feedstock powder, which directly influences the reactivity of the coatings. In this study, different stages of the spray process were investigated: (i) the in-flight behavior of the nanoscale energetic material (powder) at different stagnation temperatures (from 300 to 800 °C); (ii) the substrate-temperature evolution as the function of gas temperature; and (iii) the impact of the powder on the substrate, related to particle's velocity and its influence on the nanostructure of the particles.

  2. Progress in advanced high temperature turbine materials, coatings, and technology

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Ault, G. M.

    1978-01-01

    Advanced materials, coatings, and cooling technology is assessed in terms of improved aircraft turbine engine performance. High cycle operating temperatures, lighter structural components, and adequate resistance to the various environmental factors associated with aircraft gas turbine engines are among the factors considered. Emphasis is placed on progress in development of high temperature materials for coating protection against oxidation, hot corrosion and erosion, and in turbine cooling technology. Specific topics discussed include metal matrix composites, superalloys, directionally solidified eutectics, and ceramics.

  3. Neutron-Absorbing Coatings for Safe Storage of Fissile Materials with Enhanced Shielding & Criticality Safety

    SciTech Connect

    Choi, J; Farmer, J; Lee, C; Fischer, L; Boussoufi, M; Liu, B; Egbert, H

    2007-07-03

    Neutron-absorbing Fe-based amorphous-metal coatings have been developed that are more corrosion resistant than other criticality-control materials, including Al-B{sub 4}C composites, borated stainless steels, and Ni-Cr-Mo-Gd alloys. The presence of relatively high concentration of boron in these coatings not only enhances its neutron-absorption capability, but also enables these coatings to exist in the amorphous state. Exceptional corrosion resistance has been achieved with these Fe-based amorphous-metal alloys through additions of chromium, molybdenum, and tungsten. The addition of rare earth elements such as yttrium has lowered the critical cooling rate of these materials, thereby rendering them more easily processed. Containers used for the storage of nuclear materials, and protected from corrosion through the application of amorphous metal coatings, would have greatly enhanced service lives, and would therefore provide greater long-term safety. Amorphous alloy powders have been successfully produced in multi-ton quantities with gas atomization, and applied to several half-scale spent fuel storage containers and criticality control structures with the high-velocity oxy-fuel (HVOF) thermal spray process. Salt fog testing and neutron radiography of these prototypes indicates that such an approach is viable for the production of large-scale industrial-scale facilities and containers. The use of these durable neutron-absorbing materials to coat stainless steel containers and storage racks, as well as vaults, hot-cell facilities and glove boxes could substantially reduce the risk of criticality in the event of an accident. These materials are particularly attractive for shielding applications since they are fire proof. Additionally, layers of other cold and thermal sprayed materials that include carbon and/or carbides can be used in conjunction with the high-boron amorphous metal coatings for the purpose of moderation. For example, various carbides, including boron

  4. Microstructures and Thermal Properties of Cold-Sprayed Cu-Cr Composite Coatings

    NASA Astrophysics Data System (ADS)

    Kikuchi, S.; Yoshino, S.; Yamada, M.; Fukumoto, M.; Okamoto, K.

    2013-08-01

    Copper-based composites for thermal conductive components were prepared via the cold spray process, and the deposition efficiency and adhesion morphology of feedstock powders on Cu substrate were evaluated. Cu-based composites were fabricated using Cu-Cr mixed powders with their mixture ratio of 20, 35, 50, and 65 mass% Cr onto oxygen-free copper substrate with N2 carrier gas. Cu-Cr composite coatings were investigated for their Cr content ratio, microstructures, and thermal conductivity. The Cr content ratio in the coating was approximately 50-60% of feedstock mixture ratio due to the low formability of the hard particles. Transmission electron microscopy characterizations revealed that an oxygen-rich layer exists at the Cr particle/Cu substrate interface, which contributes to the deposition of the Cr particles. After the heat treatment at 1093 K, the coatings showed denser cross-sectional structures than those before the heat treatment, and the thermal conductivity was improved as a result of the recrystallization of Cu matrix.

  5. Electro-spark deposited coatings for protection of materials

    SciTech Connect

    Johnson, R.N.

    1995-08-01

    Electro-Spark Deposition (ESD) is a micro-welding process that uses short duration, high-current electrical pulses to deposit or alloy a consumable electrode material onto a metallic substrate. The coating is fused (metallurgically bonded) to the substrate with such a low total heat input that the bulk substrate material remains at or near ambient temperature. Rapid solidification of the deposit typically results in an extremely fine-grained deposit that may be amorphous for some materials. Nearly any electrically conductive metal, alloy or cermet can be applied to metallic substrates. The ESD process allows multi-layer coatings to be built-up using different materials to create graded structures or surface compositions that would be difficult to achieve by other means. A series of iron-aluminide coatings based on Fe{sub 3}Al and FeAl in combination with refractory metal diffusion-barrier coatings and supplementary additions of other elements are in corrosion testing at ANL. The most recent FeAl coatings are showing a factor of three better corrosion performance than the best previous coatings. Technology transfer activities are a significant portion of the ESD program effort. Notable successes now include the start-up of a new business to commercialize the ESD technology, major new applications in gas turbine engines and steam turbine blade coatings, and in military, medical, metal-working, and recreational equipment applications.

  6. Microstructure Evolution of Cold-Sprayed Al-Si Alloy Coatings on γ-TiAl During Heat Treatment

    NASA Astrophysics Data System (ADS)

    Wang, Jiqiang; Kong, Lingyan; Li, Tiefan; Xiong, Tianying

    2015-08-01

    This paper investigated the influence of heat treatment on the microstructure of Al-Si alloy coatings on γ-TiAl alloy. The coatings were prepared by cold spraying with Al-12Si and Al-20Si alloy powders as the feedstock, and then the as-sprayed coatings were subjected to heat treatment. The microstructure, chemical composition, and phase transformation of the coatings were studied by SEM, XRD, and EPMA. The diffusing behavior of Al and Si during heat treatment was investigated. The results showed that a silicon-aluminizing coating was formed through the inward diffusion of Al/Si elements into the substrate. The obtained kinetics curve of the formation of silicon-aluminizing coating at 580 °C similarly followed parabolic law.

  7. Fabrication of High-Pressure Cold-Sprayed Coating on Ni-Based Superalloy for High-Temperature Corrosive Conditions

    NASA Astrophysics Data System (ADS)

    Singh, Harminder

    2015-11-01

    The surface behavior of the Ni-based superalloy (composition similar to UNS N06075) is altered in this study by depositing a 298- µm-thick coating for various erosive-corrosive and wear applications at a high temperature. The 50%Ni-50%Cr coating was developed by a high-pressure cold-spraying method. The coating microstructure was studied by various characterization techniques. The unmelted solid particles formed the coating structure, which is homogeneous, dense, hard, and free from cracks, oxides, and other defects. The coating composition and microstructure is suitable for providing protection to the substrate under high-temperature corrosive conditions. The developed coating performed well, with degradation rate of 0.47 mm/year, in the chlorine-based highly corrosive conditions of actual waste incinerator at 900°C.

  8. Biosolvents for Coatings, Resins and Biobased Materials

    SciTech Connect

    Datta, Rathin

    2009-08-31

    With close collaboration with several industrial coatings manufacturers several solvent blends were developed tested and optimized. These were then piloted in the commercial company’s reactors and systems. Three were successfully tested in commercial applications and two of these - Methotate replacement and a specialty ketone replacement were sold in commercial quantities in 2009. Further sales are anticipated in 2010 and the following years.

  9. Enriched aluminide coatings for dispersion strengthened nickel materials

    NASA Technical Reports Server (NTRS)

    Levinstein, M. A.

    1973-01-01

    Improved aluminide/barrier coating combinations for dispersion strengthened nickel materials were investigated. The barrier materials involved alloys with refractory metal content to limit interdiffusion between the coating and the substrate, thereby minimizing void formation. Improved aluminide coatings involved the dispersion of aluminum-rich compounds. Coatings were tested in argon at 1533 K (2300 F) for 100 hours and in cyclic oxidation at 1422 K (2100 F). Two coatings on TDNiCr completed 300 hours of oxidation testing, none on TDNi. Selected coating combinations were evaluated in Mach 1 burner rig testing using JP-4 fuel and air at 1422 K (2100 F) and 1477 K (2200 F) for 350 and 100 hours, respectively. Static oxidation in 1-hour cycles was conducted at 1533 K (2300 F) for 100 hours. For comparison purposes a physical vapor deposition (PVD) NiCrAlY coating was tested concurrently. Only the NiCrA1Y coating survived the 1477 K (2200 F)/100-hour burner rig test and 275 hours of the 350-hour 1422 K (2100 F) test. Elevated temperature exposure reduced room temperature tensile properties but had little effect on elevated temperature properties.

  10. Challenges of non-PFOS top antireflective coating material

    NASA Astrophysics Data System (ADS)

    Hsu, Shu-Hao; Vermeir, Inge; Scholze, Matthias; Voigt, Matthias; Gierth, Janine; Mittermeier, Armelle; Mäge, Iris; Voelkel, Lars

    2008-03-01

    Top anti-reflective coating (TARC) material is very useful in decreasing standing waves and minimizing swing amplitude of critical dimensions (CD) because it can reduce the reflectivity of structures by interference. TARC can also help to control resist defects, improve CD uniformity, and solve CD variation issues caused by post exposure bake (PEB) delay. The perfluorooctyl sulfonate (PFOS) or perfluorooctanoic acid (PFOA) are used as a surfactant in actual TARC materials. They can reduce surface tension to improve the coating performance of TARC. However, PFOS and PFOA are restricted for future applications due to environmental concerns and should be omitted from TARC materials. Therefore, material vendors start working hard on Non-PFOS TARC material development. In this paper, the PEB delay behavior with and without TARC was discussed. The effect of PEB delay is not only related to the pattern density, but also strongly related to resist material. According to the testing results, there are still some issues in Non-PFOS TARC materials such as coating performance, material removing, defect control, and film loss etc. Taking these Non-PFOS TARC materials as examples, Non-PFOS TARC-3 could not be dissolved completely in alkaline developer. There are serious embedded defects of Non-PFOS TARC-2 on patterned wafer. Additionally, Non-PFOS TARC-1 shows an acceptable defect level without TARC baking, but it has poor edge coating and more film loss issues. The issue of poor film coating could be solved by coating recipe modification and also by improvements on the material itself made by the material vendor. Therefore, Non-PFOS TARC-1 without TARC baking can be a candidate for a Non-PFOS TARC process because of its acceptable Litho performances and defect density.

  11. Survey of material for an infrared-opaque coating

    NASA Technical Reports Server (NTRS)

    Smith, Sheldon M.; Howitt, Richard V.

    1986-01-01

    More than 40 reflectance spectra in the range from 20 to 500 microns have been obtained of a variety of coatings, binders, and additives to identify promising components of an infrared-opaque coating for the Space Infrared Telescope Facility. Certain combinations of materials showed a specular reflectance below 0.1 throughout the spectral range measured. In addition to estimating the optical constants of several combination coatings, this survey also supports three qualitative conclusions: (1) promising 'off-the-shelf' binders of different additives are Chemglaze Z-306, ECP-2200, and De Soto Black; (2) carbon black is very effective reducing far-infrared reflectance; and (3) the far-infrared reflectance from coatings containing 80 SiC grit is consistently lower than that from similar coatings containing TlBr powder.

  12. Survey of Material for an Infrared-Opaque Coating

    NASA Technical Reports Server (NTRS)

    Smith, Sheldon M.; Howitt, Richard V.

    1986-01-01

    More than 40 reflectance spectra in the range from 20 to 500 microns have been obtained for a variety of coatings, binders, and additives to identify promising components of an infrared-opaque coating for the Space Infrared Telescope Facility. Certain combinations of materials showed a specular reflectance below 0.1 throughout the spectral range measured. In addition to estimating the optical constants of several combination coatings, this survey also supports three qualitative conclusions: (1) promising off-the-shelf binders of different additives are Chemglaze Z-306, ECP-2200, and De Soto Black; (2) carbon black is very effective in reducing far-infrared reflectance; (3) the far-infrared reflectance from coatings containing 80 SiC grit is consistently lower than that from similar coatings containing TiBr powder.

  13. Simulated Space Environment Effects on Tether Materials with Protective Coatings

    NASA Technical Reports Server (NTRS)

    Finckenor, Miria M.; Watts, Ed

    2005-01-01

    Atomic oxygen (AO) erodes most organic materials. and ultraviolet radiation embrittles polymers. A previous study indicated untreated polymers such as ultra-high molecular weight polyethylene (UHMWPE) are severely degraded when exposed to AO. This test series was performed to determine the effect of AO and UV on the mechanical integrity of tether materials that were treated with AO-protective coatings. Three coating systems were evaluated for their ability to protect the underlying material from AO erosion. The first coating system is the Photosil surface modification process which incorporates silicon-containing functional groups into the top micron of an organic material. The Photosil process has had favorable results with polyurethane- and epoxy-based thermal control coatings . The second coating system is metallization, in this case nickel. The third coating system is silsesquioxane. The Marshall Space Flight Center Atomic Oxygen Beam Facility (AOBF) was used to simulate low Earth orbit AO of 5 eV energy. In addition, some tether samples were exposed to ultraviolet radiation then evaluated for any changes in mechanical strength. Tether missions, such as a momentum-exchange/electrodynamic reboost (MXER) tether, may benefit from this research.

  14. The Effect of Post-Heat Treatment on Microstructure of 316L Cold-Sprayed Coatings and Their Corrosion Performance

    NASA Astrophysics Data System (ADS)

    Dikici, B.; Yilmazer, H.; Ozdemir, I.; Isik, M.

    2016-04-01

    The combined effects of process gases and post-heat treatment temperature on the microstructure of 316L cold-sprayed coatings on Al5052 substrates have been investigated in this study. The stainless steel coatings were subjected to heat treatment at four different temperatures (250, 500, 750, and 1000 °C) to study the effect of heat treatment. In addition, the corrosion performances of the coatings at different process temperatures have been compared using the potentiodynamic scanning technique. Microstructural characterization of the coatings was carried out using scanning and transmission electron microscopy and x-ray diffraction. The results of present study showed that cold-sprayed stainless steel coatings processed with helium exhibited higher corrosion resistance than those of coatings sprayed with nitrogen process gas. This could partially be attributed to the reduction in porosity level (4.9%) and improvement of particle-particle bonding. In addition, evaluation of the mechanical and microstructural properties of the coatings demonstrated that subsequent heat treatment has major influence on the deposited layers sprayed with He process gas.

  15. Characterization of Cold Sprayed CuCrAl-Coated and Uncoated GRCop-84 Substrates for Space Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Karthikeyan, J.; Lerch, B. A.; Barrett, C.; Garlich, R.

    2007-01-01

    A newly developed Cu-23(wt.%)Cr-5%Al (CuCrAl) alloy is currently being considered as a protective coating for GRCop-84 (Cu-8(at.%)Cr-4%Nb). The coating was deposited on GRCop-84 substrates by the cold spray deposition technique. Cyclic oxidation tests conducted in air on both coated and uncoated substrates between 773 and 1073 K revealed that the coating remained intact and protected the substrate up to 1073 K. No significant weight loss of the coated specimens were observed at 773 and 873 K even after a cumulative cyclic time of 500 h. In contrast, the uncoated substrate lost as much as 80% of its original weight under similar test conditions. Low cycle fatigue tests revealed that the fatigue lives of thinly coated GRCop-84 specimens were similar to the uncoated specimens within the limits of experimental scatter. It is concluded that the cold sprayed CuCrAl coating is suitable for protecting GRCop-84 substrates.

  16. Oxidation resistant slurry coating for carbon-based materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Rybicki, G. C. (Inventor)

    1985-01-01

    An oxidation resistant coating is produced on carbon-base materials, and the same processing step effects an infiltration of the substrate with silicon containing material. The process comprises making a slurry of nickel and silicon powders in a nitrocellulose lacquer, spraying onto the graphite or carbon-carbon substrate, and sintering in vacuum to form a fused coating that wets and covers the surface as well as penetrates into the pores of the substrate. Optimum wetting and infiltration occurs in the range of Ni-60 w/o Si to Ni-90 w/o Si with deposited thicknesses of 25-100 mg/sq. cm. Sintering temperatures of about 1200 C to about 1400 C are used, depending on the melting point of the specific coating composition. The sintered coating results in Ni-Si intermetallic phases and SiC, both of which are highly oxidation resistant.

  17. Weightless Environment Training Facility (WETF) materials coating evaluation, volume 1

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Weightless Environment Training Facility Material Coating Evaluation project has included preparing, coating, testing, and evaluating 800 test panels of three differing substrates. Ten selected coating systems were evaluated in six separate exposure environments and subject to three tests for physical properties. Substrate materials were identified, the manner of surface preparation described, and exposure environments defined. Exposure environments included immersion exposure, cyclic exposure, and field exposure. Cyclic exposures, specifically QUV-Weatherometer and the KTA Envirotest were found to be the most agressive of the environments included in the study when all three evaluation criteria are considered. This was found to result primarily from chalking of the coatings under ultraviolet (UV) light exposure. Volumes 2 and 3 hold the 5 appendices to this report.

  18. Effect of Microstructure on the Electrical Properties of Nano-Structured TiN Coatings Deposited by Vacuum Cold Spray

    NASA Astrophysics Data System (ADS)

    Wang, Y.-Y.; Liu, Y.; Yang, G.-J.; Feng, J.-J.; Kusumoto, K.

    2010-12-01

    TiN coatings on Al2O3 substrates were fabricated by vacuum cold spray (VCS) process using ultrafine starting ceramic powders of 20 nm in size at room temperature (RT). Microstructure analysis of the samples was carried out by scanning electron microscopy, transmission electron microscopy, and x-ray diffraction. Sheet resistance of the VCS TiN coatings was measured with a four-point probe. The effects of microstructure on the electrical properties of the coatings were investigated. It was found that the sheet resistance and electrical resistivity of TiN coatings were significantly associating with the spray distance, nozzle traversal speed, and deposition chamber pressure. A minimum sheet resistance of 127 Ω was achieved. The microstructural changes can be correlated to the electrical resistivity of TiN coatings.

  19. Effect of Bond Coat Materials on Thermal Fatigue Failure of EB-PVD Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Yamagishi, Satoshi; Okazaki, Masakazu; Sakaguchi, Motoki; Matsubara, Hideaki

    Effect of MCrAlY bond coat alloy systems on thermal fatigue failure of thermal barrier coatings (TBCs) was investigated, where the TBC specimen consisted of Ni-based superalloy IN738LC substrate, bond coat, and 8 wt.% Y2O3-stabilized ZrO2 (YSZ) top coat. The top coat was fabricated by EB-PVD method with 250 μm in thickness. Three kinds of MCrAlY alloys were studied as the bond coat material. Employing the originally developed test equipment, thermal fatigue tests were carried out, by applying thermal cycles between 400 and 950°C in air. Special attention was paid not only to the failure life of the TBC specimen, but also the underlying failure mechanisms. The experimental results clearly demonstrated that the effect of MCrAlY bond coat alloys on the thermal fatigue life was very significant. Some discussions were made on the experimental results based on the measurements of mechanical and metallurgical properties of the bond coat alloys: i.e., elastic stiffness, thermal expansion coefficient and high temperature oxidation resistance.

  20. OMEGA: A NEW COLD X-RAY SIMULATION FACILITY FOR THE EVALUATION OF OPTICAL COATINGS

    SciTech Connect

    Fisher, J H; Newlander, C D; Fournier, K B; Beutler, D E; Coverdale, C A; May, M J; Tobin, M; Davis, J F; Shiekh, D

    2007-04-27

    We report on recent progress for the development of a new cold X-ray optical test capability using the Omega Facility located at the Laboratory for Laser Energetics (LLE) at the University of Rochester. These tests were done on the 30 kJ OMEGA laser at the Laboratory for Laser Energetics (LLE) at the University of Rochester, Rochester, NY. We conducted a six-shot series called OMEGA II on 14 July 2006 in one eight-hour day (supported by the Defense Threat Reduction Agency). The initial testing was performed using simple protected gold optical coatings on fused silica substrates. PUFFTFT analyses were completed and the specimen's thermal lateral stress and transverse stress conditions were calculated and interpreted. No major anomalies were detected. Comparison of the pre- and posttest reflective measurements coupled with the TFCALC analyses proved invaluable in guiding the analyses and interpreting the observed damage. The Omega facility is a high quality facility for performing evaluation of optical coatings and coupons and provides experience for the development of future National Ignition Facility (NIF) testing.

  1. Chromium Vaporization Reduction by Nickel Coatings For SOEC Interconnect Materials

    SciTech Connect

    Michael V. Glazoff; Sergey N. Rashkeev; J. Stephen Herring

    2014-09-01

    The vaporization of Cr-rich volatile species from interconnect materials is a major source of degradation that limits the lifetime of planar solid oxide devices systems with metallic interconnects, including Solid Oxide Electrolysis Cells, or SOECs. Some metallic coatings (Ni, Co, and Cu) significantly reduce the Cr release from interconnects and slow down the oxide scale growth on the steel substrate. To shed additional light upon the mechanisms of such protection and find a suitable coating material for ferritic stainless steel materials, we used a combination of first-principles calculations, thermodynamics, and diffusion modeling to investigate which factors determine the quality of the Ni metallic coating at stainless steel interconnector. We found that the Cr migration in Ni coating is determined by a delicate combination of the nickel oxidation, Cr diffusion, and phase transformation processes. Although the formation of Cr2O3 oxide is more exothermic than that of NiO, the kinetic rate of the chromia formation in the coating layer and its surface is significantly reduced by the low mobility of Cr in nickel oxide and in NiCr2O4 spinel. These results are in a good agreement with diffusion modeling for Cr diffusion through Ni coating layer on the ferritic 441 steel substrate.

  2. Deformation of rectangular thin glass plate coated with magnetostrictive material

    NASA Astrophysics Data System (ADS)

    Wang, Xiaoli; Yao, Youwei; Liu, Tianchen; Liu, Chian; Ulmer, M. P.; Cao, Jian

    2016-08-01

    As magnetic smart materials (MSMs), magnetostrictive materials have great potential to be selected as coating materials for lightweight x-ray telescope mirrors due to their capability to tune the mirror profile to the desired shape under a magnetic field. To realize this potential, it is necessary to study the deformation of the mirror substrate with the MSM coating subjected to a localized magnetic field. In this paper, an analytical model is developed to calculate the deformation of rectangular coated samples locally affected by magnetostrictive strains driven by an external magnetic field. As a specific case to validate the model, a square glass sample coated with MSMs is prepared, and its deformation is measured in a designed experimental setup by applying a magnetic field. The measured deformation of the sample is compared with the results calculated from the analytical model. The comparison results demonstrate that the analytical model is effective in calculating the deformation of a coated sample with the localized mismatch strains between the film and the substrate. In the experiments, different shape patterns of surface profile changes are achieved by varying the direction of the magnetic field. The analytical model and the experimental method proposed in this paper can be utilized to further guide the application of magnetostrictive coating to deformable lightweight x-ray mirrors in the future.

  3. Coating of metal implant materials with strontium.

    PubMed

    Frank, Matthias J; Walter, Martin S; Tiainen, Hanna; Rubert, Marina; Monjo, Marta; Lyngstadaas, S Petter; Haugen, Håvard J

    2013-11-01

    The aim of this study was to show that cathodic polarization can be used for coating commercial implant surfaces with an immobilized but functional and bioavailable surface layer of strontium (Sr). Moreover, this study assessed the effect of fluorine on Sr-attachment. X-ray photoelectron spectroscopy revealed that addition of fluorine (F) to the buffer during coating increased surface Sr-amounts but also changed the chemical surface composition by adding SrF2 alongside of SrO whereas pre-treatment of the surface by pickling in hydrofluoric acid appeared to hinder Sr-attachment. Assessment of the bio-availability hinted at a positive effect of Sr on cell differentiation given that the surface reactivity of the original surface remained unchanged. Additional SrF2 on the surface appeared to reduce undesired surface contamination while maintaining the surface micro-topography and micro-morphology. Anyhow, this surface modification revealed to create nano-nodules on the surface. PMID:23888353

  4. Cyclic Oxidation Behavior of Cold Sprayed CuCrAl-Coated and Uncoated GRCop-84 Substrates for Space Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Barrett, C.; Karthikeyan, J.; Garlick, R.

    2006-01-01

    A newly developed Cu-23 (wt %) Cr-5%Al (CuCrAl) alloy shown to resist hydridation and oxidation in an as-cast form is currently being considered as a protective coating for GRCop-84, which is an advanced copper alloy containing 8 (at.%) Cr and 4 (at.%) Nb. The coating was deposited on GRCop-84 substrates by the cold spray deposition technique. Cyclic oxidation tests conducted in air on both coated and uncoated substrates between 773 and 1073 K revealed that the coating remained intact and protected the substrate up to 1073 K. No significant weight loss of the coated specimens were observed at 773 and 873 K even after a cumulative cyclic time of 500 h. About a 10 percent weight loss observed at 973 and 1073 K was attributed to the excessive oxidation of the uncoated sides. In contrast, the uncoated substrate lost as much as 80 percent of its original weight under similar test conditions. It is concluded that the cold sprayed CuCrAl coating is suitable for protecting GRCop-84 substrates.

  5. Control of Listeria monocytogenes on cold-smoked salmon using chitosan-based antimicrobial coatings and films.

    PubMed

    Jiang, Zheng; Neetoo, Hudaa; Chen, Haiqiang

    2011-01-01

    The relatively high incidence of Listeria monocytogenes in ready-to-eat (RTE) products such as cold-smoked salmon is of serious concern. The objective of this study was to evaluate the efficacy of chitosan-based edible coatings and films incorporating 3 generally recognized as safe (GRAS) antimicrobials, sodium lactate (SL), sodium diacetate (SD), and potassium sorbate (PS), against L. monocytogenes on cold-smoked salmon. Salmon samples were surface-inoculated with a 5-strain cocktail of Listeria monocytogenes to a final concentration of 4.4 log CFU/cm(2) and then either coated with chitosan solutions or wrapped with chitosan films with or without the 3 antimicrobials. The samples were then vacuum packaged and stored at 4 °C for 30 d. The chitosan coatings with or without the antimicrobials consistently showed higher efficacy against L. monocytogenes than chitosan films having the same compositions. The most effective film treatments, chitosan films containing 1.2% SL/0.25% SD or 2.4% SL, achieved ≥ 1.3 log reductions of L. monocytogenes during the 30 d of refrigerated storage, while the most effective coating treatments, chitosan coatings containing 1.2% SL/0.25% SD or 0.15% PS/0.125% SD, achieved ≥ 2.8 log reductions. Practical Application: This study shows that chitosan-based edible coatings and films hold promise and can potentially assist fishery industries in their efforts to control L. monocytogenes. PMID:21535689

  6. Face Coat Materials Through Sessile Drop and Investment Casting Methods

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Yuan, Chen; Blackburn, Stuart; Withey, Paul A.

    2014-06-01

    Investment casting is uniquely suited to the manufacture of Ti alloys for the production of near net-shape components, reducing material waste, and machining costs. Because of the high reactivity of titanium and its based alloy, the molds which are used in the investment casting process require high chemical inertness, which results in them being very costly and non-recyclable. In order to reduce the cost of these molds, traditionally using yttria as the face coat, two alternative molds are developed in this study with face coat materials of Y2O3-Al2O3 and Y2O3-Al2O3-ZrO2. The slurry properties and chemical inertness of the face coats were evaluated for viscosity, thermal expansion, friability, and phase development. The chemical inertness of these two molds were determined using both the sessile drop test and investment casting to identify the levels of interaction with a Ti-45Al-2Mn-2Nb-0.2B alloy. The results illustrated that the molds using Y2O3-Al2O3 and Y2O3-Al2O3-ZrO2 as the face coats both showed excellent sintering properties and chemical inertness when compared to the yttria face coat. They can consequently be used as two alternative face coats for the investment casting of TiAl alloys.

  7. Cold machining of high density tungsten and other materials

    NASA Technical Reports Server (NTRS)

    Ziegelmeier, P.

    1969-01-01

    Cold machining process, which uses a sub-zero refrigerated cutting fluid, is used for machining refractory or reactive metals and alloys. Special carbide tools for turning and drilling these alloys further improve the cutting performance.

  8. Workshop on Extraterrestrial Materials from Cold and Hot Deserts

    NASA Technical Reports Server (NTRS)

    Schultz, Ludolf (Editor); Franchi, Ian A. (Editor); Reid, Arch M. (Editor); Zolensky, Michael E. (Editor)

    1999-01-01

    Since 1969 expeditions from Japan, the United States, and European countries have recovered more than 20,000 meteorite specimens from remote ice fields of Antarctica. They represent approximately 4000-6000 distinct falls, more than all non-Antarctic meteorite falls and finds combined. Recently many meteorite specimens of a new "population" have become available: meteorites from hot deserts. It turned out that suitable surfaces in hot deserts, like the Sahara in Africa, the Nullarbor Plain in Western and South Australia, or desert high plains of the U.S. (e.g., Roosevelt County, New Mexico), contain relatively high meteorite concentrations. For example, the 1985 Catalog of Meteorites of the British Museum lists 20 meteorites from Algeria and Libya. Today, 1246 meteorites finds from these two countries have been published in MetBase 4.0. Four workshops in 1982, 1985, 1988, and 1989 have discussed the connections between Antarctic glaciology and Antarctic meteorites, and the differences between Antarctic meteorites and modern falls. In 1995, a workshop addressed differences between meteorites from Antarctica, hot deserts, and modem falls, and the implications of possible different parent populations, infall rates, and weathering processes. Since 1995 many more meteorites have been recovered from new areas of Antarctica and hot deserts around the world. Among these finds are several unusual and interesting specimens like lunar meteorites or SNCs of probable martian origin. The Annual Meeting of the Meteoritical Society took place in 1999 in Johannesburg, South Africa. As most of the recent desert finds originate from the Sahara, a special workshop was planned prior to this meeting in Africa. Topics discussed included micrometeorites, which have been collected in polar regions as well as directly in the upper atmosphere. The title "Workshop on Extraterrestrial Materials from Cold and Hot Deserts" was chosen and the following points were emphasized: (1) weathering

  9. Workshop on Extraterrestrial Materials from Cold and Hot Deserts

    NASA Technical Reports Server (NTRS)

    Schultz, Ludolf (Editor); Franchi, Ian A. (Editor); Reid, Arch M. (Editor); Zolensky, Michael E. (Editor)

    2000-01-01

    Since 1969 expeditions from Japan, the United States, and European countries have recovered more than 20,000 meteorite specimens from remote ice fields of Antarctica. They represent approximately 4000-6000 distinct falls, more than all non-Antarctic meteorite falls and finds combined. Recently many meteorite specimens of a new "population" have become available: meteorites from hot deserts. It turned out that suitable surfaces in hot deserts, like the Sahara in Africa, the Nullarbor Plain in Western and South Australia, or desert high plains of the U.S. (e.g., Roosevelt County, New Mexico), contain relatively high meteorite concentrations. For example, the 1985 Catalogue of Meteorites of the British Museum lists 20 meteorites from Algeria and Libya. Today, 1246 meteorites finds from these two countries have been published in MetBase 4.0. Four workshops in 1982, 1985, 1988, and 1989 have discussed the connections between Antarctic glaciology and Antarctic meteorites, and the differences between Antarctic meteorites and modem falls. In 1995, a workshop addressed differences between meteorites from Antarctica, hot deserts, and modem falls, and the implications of possible different parent populations, infall rates, and weathering processes. Since 1995 many more meteorites have been recovered from new areas of Antarctica and hot deserts around the world. Among these finds are several unusual and interesting specimens like lunar meteorites or SNCs of probable martian origin. The Annual Meeting of the Meteoritical Society took place in 1999 in Johannesburg, South Africa. As most of the recent desert finds originate from the Sahara, a special workshop was planned prior to this meeting in Africa. Topics discussed included micrometeorites, which have been collected in polar regions as well as directly in the upper atmosphere. The title "Workshop on Extraterrestrial Materials from Cold and Hot Deserts" was chosen and the following points were emphasized: (1) weathering

  10. Gelatin methacrylamide as coating material in cell culture.

    PubMed

    Egger, Michael; Tovar, Günter E M; Hoch, Eva; Southan, Alexander

    2016-01-01

    Unmodified gelatin (uG) is widely used as a coating material in cell culture for improving surface properties. In this study, the authors investigated if gelatin methacrylamide (GM) with a medium degree of methacrylamide modification (GM1.5) and a high degree of methacrylamide modification (GM4) are equally suitable for this purpose. Therefore, gold surfaces were coated with uG, GM1.5, and GM4 by adsorption of the polymers on the surfaces. Coating success was confirmed by spectroscopic ellipsometry, contact angle measurements, surface plasmon resonance spectroscopy (SPRS), and atomic force microscopy (AFM). The authors found that upon adsorption of uG, GM1.5, a nd GM4 on gold, thin films with thicknesses of 2.95 nm, 2.50 nm, and 2.26 nm were formed. The coated surfaces showed advancing contact angles of 46° (uG and GM1.5) and 52° (GM4) without alteration of the surface roughness determined by AFM. Protein adsorption taking place on the coated surfaces was measured during contact of the surfaces with fetal calf serum by SPRS. Protein adsorption on the coated surfaces was reduced by the factor of 6.4 (uG), 5.4 (GM1.5), and 4.6 (GM4) compared to gold surfaces. Human fibroblasts cultured on the surfaces showed excellent viability shown by water soluble tetrazolium salt assay as well as live/dead staining with propidium iodide and fluorescein diacetate. No cytotoxic effects of the GM coated surfaces were observed, giving rise to the conclusion that GMs are suitable materials as coatings in cell culture. PMID:27177620

  11. Fabrication and characterization of modified-hydroxyapatite/polyetheretherketone coating materials

    NASA Astrophysics Data System (ADS)

    Ma, Rui; Fang, Lin; Luo, Zhongkuan; Zheng, Ruisheng; Song, Shenhua; Weng, Luqian; Lei, JinPing

    2014-09-01

    45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate were successfully fabricated by solution casting method and characterized by Fourier transform infrared spectroscopy (FTIR), X-Ray Diffraction (XRD), scanning electron microscopy (SEM), and tensile testing. The modified HA fillers were obtained to be uniformly distributed in the HA/PEEK coating, which has better properties of tensile strength and fracture toughness than those of the unmodified specimen. A good bonding between the composite coating and the PEEK substrate was achieved by solution casting method, resulting in integral-fracture without falling apart or delaminating during tensile loading. The modified specimens dipped into simulated body fluid (SBF) were characterized by SEM, XRD and FTIR, indicating that the bioactivity of the dipped materials was demonstrated more apparent with extending the dipping time. Therefore, the coating materials may become the substitutes for the hard tissues of the human body in the future, which could realize the balance between the mechanical properties and the bioactivity by modifying the structural design of the coating.

  12. Microstructural and Mechanical Evaluation of Laser-Assisted Cold Sprayed Bio-ceramic Coatings: Potential Use for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Tlotleng, Monnamme; Akinlabi, Esther; Shukla, Mukul; Pityana, Sisa

    2015-02-01

    Bio-composite coatings of 20 wt.%, HAP and 80 wt.%, HAP were synthesized on Ti-6Al-4V substrates using LACS technique. The coatings were produced with a laser power of 2.5 kW, powder-laser spot trailing by 5 s. The coatings were analyzed for the microstructures, microhardness, composition, and bio-corrosion using SEM-EDS, XRD, hardness tester, and Metrohm PGSTAT101 machine. SEM images indicated least pores and crack-free coating with dark-spots of Ti-HAP for the 20 wt.%, HAP as opposed to the 80 wt.%, HAP coating which was solid, porous and finely cracked and had semi-melted Ti-HAP particles. The EDS mappings showed high content of HAP for the 80 wt.%, HAP coating. The diffraction patterns were similar, even though the Ti-HAP peak was broader in the 80 wt.%, HAP coating and the HAP intensities were lower for this coating except for the (004) peak. The hardness values taken at the interface inferred that the 80 wt.%, HAP coating was least bonded. It was possible to conclude that when this phase material increased the hardness dropped considerably. The bio-corrosion tests indicated that the presence of HAP in coating leads to a kinetically active coating as opposed to pure titanium coating.

  13. Microstructure and High-Temperature Oxidation Behavior of Cold Gas-sprayed Ni-Al2O3 Coatings

    NASA Astrophysics Data System (ADS)

    Sirvent, P.; Cruz, D.; Múnez, C. J.; Poza, P.

    2016-04-01

    Cermet coatings are widely used for high-temperature industrial applications. This study investigates the effect of high-temperature oxidation on cold gas dynamic-sprayed Ni-Al2O3 coatings. For this purpose, high-temperature oxidation tests were performed at 520 and 640 °C. The selected exposure times were 24, 48, 72, 168, and 336 h. The microstructural evolution during exposure at high temperature was analyzed by scanning electron microscopy (SEM), energy-dispersive x-ray spectroscopy (EDX), and x-ray diffraction (XRD). The oxidation kinetics was estimated by thickness measurements. The results show that the coatings protect the substrates against oxidation. In order to study possible changes in the mechanical properties of the system, Vickers microhardness experiments on the coatings and on the 10CrMo9-10 steel substrates were conducted. It was observed that hardness decreased by exposing the specimens to high temperature.

  14. ADVANCED HOT SECTION MATERIALS AND COATINGS TEST RIG

    SciTech Connect

    Scott Reome; Dan Davies

    2004-04-30

    The Hyperbaric Advanced Hot Section Materials & Coating Test Rig program provides design and implementation of a laboratory rig capable of simulating the hot gas path conditions of coal-gas fired industrial gas turbine engines. The principal activity during this reporting period were the evaluation of syngas combustor concepts, the evaluation of test section concepts and the selection of the preferred rig configuration.

  15. Advanced Hot Section Materials and Coatings Test Rig

    SciTech Connect

    Dan Davies

    2004-10-30

    The Hyperbaric Advanced Hot Section Materials & Coating Test Rig program provides design and implementation of a laboratory rig capable of simulating the hot gas path conditions of coal-gas fired industrial gas turbine engines. The principal activities during this reporting period were the continuation of test section detail design and developing specifications for auxiliary systems and facilities.

  16. Hot Corrosion Behavior of Low-Pressure Cold-Sprayed CoNiCrAlY Coatings

    NASA Astrophysics Data System (ADS)

    Zhang, L. W.; Ning, X. J.; Lu, L.; Wang, Q. S.; Wang, L.

    2016-02-01

    CoNiCrAlY coatings were deposited by low-pressure cold spraying and pre-oxidized in a vacuum environment, and its hot corrosion behavior in pure Na2SO4 and 75 wt.% Na2SO4 + 25 wt.% NaCl salts was investigated. The pre-oxidation treatment resulted in the formation of a dense and continuous α-Al2O3 scale on the coating surface. After being corroded for 150 h at 900 °C, the pre-oxidized coating exhibited better corrosion resistance to both salts than the as-sprayed coating. The presence of preformed Al2O3 scale reduced the consumption rate of aluminum, by delaying the formation of internal oxides and sulfides and promoting the formation of a denser and more adherent Al2O3 scale. Moreover, we investigated the corrosion mechanism of cold-sprayed CoNiCrAlY coatings in the two salts and discussed the effect of the pre-oxidation treatment.

  17. Formation of stacked luminescent complex of 8-hydroxyquinoline molecules on hydroxyapatite coating by using cold isostatic pressing.

    PubMed

    Matsuya, Takehiko; Otsuka, Yuichi; Tagaya, Motohiro; Motozuka, Satoshi; Ohnuma, Kiyoshi; Mutoh, Yoshiharu

    2016-01-01

    Cold isostatic pressing successfully formed a chelate complex of 8-hydroxyquinoline (8 Hq) molecules on plasma-sprayed hydroxyapatite (HAp) coating by solid-state reaction. The complex emits a fluorescence peak at approximately 500 nm by UV irradiation. The red shift of the fluorescence was newly observed in the cases of highly compressed complex due to π - π stacking of aromatic ring in the molecular structure of 8 Hq. The immersed complex coating in Simulated Body Fluid (SBF) demonstrated amorphous apatite precipitation and kept its fluorescence property. PMID:26478295

  18. Effect of Pulsed Waterjet Surface Preparation on the Adhesion Strength of Cold Gas Dynamic Sprayed Aluminum Coatings

    NASA Astrophysics Data System (ADS)

    Samson, T.; MacDonald, D.; Fernández, R.; Jodoin, B.

    2015-08-01

    It has been observed that the method of substrate surface preparation can have a profound effect on the adhesion strength of cold-sprayed metallic coatings. In this investigation, pure aluminum powder was sprayed onto aluminum alloy substrates using cold spray. The substrates used in this work had undergone a variety of surface preparations to impart varying degrees of surface roughness. The pulsed waterjet technique was used to increase the substrates' surface roughness beyond what can be achieved using traditional grit blasting procedures. Surfaces prepared using pulsed waterjet resulted in substantial increases in the pure aluminum coating adhesion strength. This increase may be the result of increased mechanical anchoring sites available as well as their favorable geometries. It is hypothesized that compressive residual stress may also contribute to increased adhesion strength.

  19. WC-Co Composite Coating Deposited by Cold Spraying of a Core-Shell-Structured WC-Co Powder

    NASA Astrophysics Data System (ADS)

    Luo, Xiao-Tao; Li, Cheng-Xin; Shang, Fu-Lin; Yang, Guan-Jun; Wang, Yu-Yue; Li, Chang-Jiu

    2015-01-01

    In this study, a core-shell-structured WC-Co powder was used to develop a heterogeneously structured WC-Co coating with tens micrometers of WC-10Co as strengthening phase and Co-rich WC-Co as the binder in order to realize simultaneous strengthening and toughening. Spray powder particles contain WC-10Co core coated with a Co-rich WC-Co shell by mechanical milling. WC-Co coating with dual-scale strengthening phases was deposited by cold spraying. Post-spray annealing was carried out to further modify the coating microstructure. Microstructures of the spray powder and the coating were characterized by SEM. Mechanical properties of the coating in terms of microhardness and fracture toughness were examined. Results show that a biomodal WC-Co coating with a porosity of only 0.7% was deposited by cold spray. The Co-rich matrix phase contains submicrometer-sized carbide and primary hard phase is WC-10Co particles. The measurement yielded a Vickers microhardness of 1493 ± 76.7 HV0.1 for WC-10Co core and 693 ± 47.3 HV0.1 for Co-rich binder phase. After annealed at 900 °C for 5 h, a remarkable increase in fracture toughness from 21.2 ± 3.8 to 35.7±5.2 MPa m-0.5 was achieved while no evident change occurred to the hardness of WC-10Co cores.

  20. Polydimethylsiloxane-based self-healing composite and coating materials

    NASA Astrophysics Data System (ADS)

    Cho, Soo Hyoun

    This thesis describes the science and technology of a new class of autonomic polymeric materials which mimic some of the functionalities of biological materials. Specifically, we demonstrate an autonomic self-healing polymer system which can heal damage in both coatings and bulk materials. The new self-healing system we developed greatly extends the capability of self-healing polymers by introducing tin catalyzed polycondensation of hydroxyl end-functionalited polydimethylsiloxane and polydiethoxysiloxane based chemistries. The components in this system are widely available and comparatively low in cost, and the healing chemistry also remains stable in humid or wet environments. These achievements significantly increase the probability that self-healing could be extended not only to polymer composites but also to coatings and thin films in harsh environments. We demonstrate the bulk self-healing property of a polymer composite composed of a phase-separated PDMS healing agent and a microencapsulated organotin catalyst by chemical and mechanical testing. Another significant research focus is on self-healing polymer coatings which prevent corrosion of a metal substrate after deep scratch damage. The anti-corrosion properties of the self-healing polymer on metal substrates are investigated by corrosion resistance and electrochemical tests. Even after scratch damage into the substrate, the coating is able to heal, while control samples which do not include all the necessary healing components reveal rapid corrosion propagation. This self-healing coating solution can be easily applied to most substrate materials, and is compatible with most common polymer matrices. Self-healing has the potential to extend the lifetime and increase the reliability of thermosetting polymers used in a wide variety of applications ranging from microelectronics to aerospace.

  1. Evaluation Of Potting Materials For Use In Extreme Cold

    NASA Technical Reports Server (NTRS)

    Acosta, Ernesto

    1992-01-01

    Tests help identify noncracking combinations of materials. Aid evaluation of potting materials for copper coils used at low temperatures to measure magnetic fields. Also determine effects of distribution of microballoons, voids, and porosity. Materials also evaluated for ease of use.

  2. Multi-Material ALE with AMR for Modeling Hot Plasmas and Cold Fragmenting Materials

    NASA Astrophysics Data System (ADS)

    Alice, Koniges; Nathan, Masters; Aaron, Fisher; David, Eder; Wangyi, Liu; Robert, Anderson; David, Benson; Andrea, Bertozzi

    2015-02-01

    We have developed a new 3D multi-physics multi-material code, ALE-AMR, which combines Arbitrary Lagrangian Eulerian (ALE) hydrodynamics with Adaptive Mesh Refinement (AMR) to connect the continuum to the microstructural regimes. The code is unique in its ability to model hot radiating plasmas and cold fragmenting solids. New numerical techniques were developed for many of the physics packages to work efficiently on a dynamically moving and adapting mesh. We use interface reconstruction based on volume fractions of the material components within mixed zones and reconstruct interfaces as needed. This interface reconstruction model is also used for void coalescence and fragmentation. A flexible strength/failure framework allows for pluggable material models, which may require material history arrays to determine the level of accumulated damage or the evolving yield stress in J2 plasticity models. For some applications laser rays are propagating through a virtual composite mesh consisting of the finest resolution representation of the modeled space. A new 2nd order accurate diffusion solver has been implemented for the thermal conduction and radiation transport packages. One application area is the modeling of laser/target effects including debris/shrapnel generation. Other application areas include warm dense matter, EUV lithography, and material wall interactions for fusion devices.

  3. Significant influences of metal reactivity and oxide films at particle surfaces on coating microstructure in cold spraying

    NASA Astrophysics Data System (ADS)

    Li, W.-Y.; Zhang, C.; Wang, H.-T.; Guo, X. P.; Liao, H. L.; Li, C.-J.; Coddet, C.

    2007-01-01

    Based on large amount of experimental observations, the effects of metal reactivity and oxide films at particle surfaces on coating deposition behavior in cold spraying were presented and discussed. The oxygen contents in as-sprayed Ti, Ti-6Al-4V and Al coatings were higher than those in the corresponding starting powders. The obvious flashing jets outside nozzle exit during deposition of Ti and Ti-6Al-4V were caused by the reaction of the particles with oxygen in the entrained or the adopted air. For Ti and Ti-6Al-4V coatings, their porous structures are predominantly attributed to the surface reactivity (defined as reactivity with oxygen). This surface reaction could be helpful for formation of a metallurgical bonding between the deposited particles. For Al, even though it is more reactive than Ti, the oxide films at Al particle surfaces suppress the surface activity.

  4. Potential applications of cold sprayed Cu50Ti20Ni30 metallic glassy alloy powders for antibacterial protective coating in medical and food sectors.

    PubMed

    El-Eskandrany, M Sherif; Al-Azmi, Ahmed

    2016-03-01

    Mechanical alloying was utilized for synthesizing of metallic glassy Cu50Ti20Ni30 alloy powders, using a low energy ball milling technique. The metallic glassy powders obtained after 100 h of ball milling had an average particle size of 1.7 mm in diameter and possessed excellent thermal stability, indexed by a relatively high glass transition temperature (358.3 °C) with a wide supercooled liquid region (61 °C). This amorphous phase crystallized into Ti2Cu and CuTiNi2 ordered phases through two overlapped crystallization temperatures at 419.3 °C and 447.5 °C, respectively. The total enthalpy change of crystallization was -4.8 kJ/mol. The glassy powders were employed as feedstock materials to double-face coating the surface of SUS 304 substrate, using cold spraying process under helium gas pressure at 400 °C. This coating material had an extraordinary high nanohardness value of 3.1 GPa. Moreover, it showed a high resistance to wear with a low value of the coefficient of friction ranging from 0.45 to 0.45. Biofilms were grown on 20-mm(2) SUS304 sheets coated coupons inoculated with 1.5 × 10(8) CFU ml(-1)E. coli. Significant biofilm inhibition (p The inhibition of biofilm formation by nanocrystalline powders of Cu-based provides a practical approach to achieve the inhibition of biofilms formation. PMID:26703232

  5. Role of surface coating on cathode materials for lithium-ion batteries.

    SciTech Connect

    Chen, Z.; Qin, Y.; Amine, K.; Sun, Y.-K.

    2010-01-01

    Surface coating of cathode materials has been widely investigated to enhance the life and rate capability of lithium-ion batteries. The surface coating discussed here was divided into three different configurations which are rough coating, core shell structure coating and ultra thin film coating. The mechanism of surface coating in achieving improved cathode performance and strategies to carry out this surface modification is discussed. An outlook on atomic layer deposition for lithium ion battery is also presented.

  6. PH and Electrochemical Responsive Materials for Corrosion Smart Coating Applications

    NASA Technical Reports Server (NTRS)

    Li, Wenyan; Calle, Luz M.

    2008-01-01

    Corrosion is a costly issue for military operations and civil industries. While most corrosion initiates from localized corrosion form, such as pitting, failure directly caused by localized corrosion is the most dangerous kind, because it is difficult to anticipate and prevent, occurs very suddenly and can be catastrophic. One way of preventing these failures is with a coating that can detect and heal localized corrosion. pH and other electrochemical changes are often associated with localized corrosion, so it is expected that materials that are pH or otherwise electrochemical responsive can be used to detect and control corrosion. This paper will review various pH and electrochemical responsive materials and their potential applications in corrosion smart coatings. Current research results in this field will also be reported.

  7. Advanced Hot Section Materials and Coatings Test Rig

    SciTech Connect

    Dan Davis

    2006-09-30

    Phase I of the Hyperbaric Advanced Hot Section Materials & Coating Test Rig Program has been successfully completed. Florida Turbine Technologies has designed and planned the implementation of a laboratory rig capable of simulating the hot gas path conditions of coal gas fired industrial gas turbine engines. Potential uses of this rig include investigations into environmental attack of turbine materials and coatings exposed to syngas, erosion, and thermal-mechanical fatigue. The principle activities during Phase 1 of this project included providing several conceptual designs for the test section, evaluating various syngas-fueled rig combustor concepts, comparing the various test section concepts and then selecting a configuration for detail design. Conceptual definition and requirements of auxiliary systems and facilities were also prepared. Implementation planning also progressed, with schedules prepared and future project milestones defined. The results of these tasks continue to show rig feasibility, both technically and economically.

  8. Electrospun Nanofiber Coating of Fiber Materials: A Composite Toughening Approach

    NASA Technical Reports Server (NTRS)

    Kohlman, Lee W.; Roberts, Gary D.

    2012-01-01

    Textile-based composites could significantly benefit from local toughening using nanofiber coatings. Nanofibers, thermoplastic or otherwise, can be applied to the surface of the fiber tow bundle, achieving toughening of the fiber tow contact surfaces, resulting in tougher and more damage-resistant/tolerant composite structures. The same technique could also be applied to other technologies such as tape laying, fiber placement, or filament winding operations. Other modifications to the composite properties such as thermal and electrical conductivity could be made through selection of appropriate nanofiber material. Control of the needle electric potential, precursor solution, ambient temperature, ambient humidity, airflow, etc., are used to vary the diameter and nanofiber coating morphology as needed. This method produces a product with a toughening agent applied to the fiber tow or other continuous composite precursor material where it is needed (at interfaces and boundaries) without interfering with other composite processing characteristics.

  9. Mixed composition materials suitable for vacuum web sputter coating

    NASA Technical Reports Server (NTRS)

    Banks, Bruce A.; Rutledge, Sharon K.; Dever, Joyce A.; Bruckner, Eric J.; Walters, Patricia; Hambourger, Paul D.

    1996-01-01

    Ion beam sputter deposition techniques were used to investigate simultaneous sputter etching of two component targets so as to produce mixed composition films. Although sputter deposition has been largely confined to metals and metal oxides, at least one polymeric material, poly-tetra-fluorethylene, has been demonstrated to produce sputtered fragments which repolymerize upon deposition to produce a highly cross-linked fluoropolymer resembling that of the parent target Fluoropolymer-filled silicon dioxide and fluoropolymer-filled aluminum oxide coatings have been deposited by means of ion beam sputter coat deposition resulting in films having material properties suitable for aerospace and commercial applications. The addition of fluoropolymer to silicon dioxide films was found to increase the hydrophobicity of the resulting mixed films; however, adding fluoropolymer to aluminum oxide films resulted in a reduction in hydrophobicity, thought to be caused by aluminum fluoride formation.

  10. ADVANCED HOT SECTION MATERIALS AND COATINGS TEST RIG

    SciTech Connect

    Scott Reome; Dan Davies

    2004-01-01

    The Hyperbaric Advanced Hot Section Materials & Coating Test Rig program initiated this quarter, provides design and implementation of a laboratory rig capable of simulating the hot gas path conditions of coal-gas fired industrial gas turbine engines. The principle activity during this first reporting period were preparing for and conducting a project kick-off meeting, working through plans for the project implementation, and beginning the conceptual design of the test section.

  11. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What coating material may I use for external...) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating material may I use for external corrosion control? Coating material for external corrosion control...

  12. Materials Selection for the HFIR Cold Neutron Source

    SciTech Connect

    Farrell, K.

    2001-08-24

    In year 2002 the High Flux Isotope Reactor (HFIR) will be fitted with a source of cold neutrons to upgrade and expand its existing neutron scattering facilities. The in-reactor components of the new source consist of a moderator vessel containing supercritical hydrogen gas moderator at a temperature of 20K and pressure of 15 bar, and a surrounding vacuum vessel. They will be installed in an enlarged beam tube located at the site of the present horizontal beam tube, HB-4; which terminates within the reactor's beryllium reflector. These components must withstand exceptional service conditions. This report describes the reasons and factors underlying the choice of 6061-T6 aluminum alloy for construction of the in-reactor components. The overwhelming considerations are the need to minimize generation of nuclear heat and to remove that heat through the flowing moderator, and to achieve a minimum service life of about 8 years coincident with the replacement schedule for the beryllium reflector. 6061-T6 aluminum alloy offers the best combination of low nuclear heating, high thermal conductivity, good fabricability, compatibility with hydrogen, superior cryogenic properties, and a well-established history of satisfactory performance in nuclear environments. These features are documented herein. An assessment is given of the expected performance of each component of the cold source.

  13. Overview of Materials and Power Applications of Coated Conductors Project

    NASA Astrophysics Data System (ADS)

    Shiohara, Yuh; Taneda, Takahiro; Yoshizumi, Masateru

    2012-01-01

    There are high expectations for coated conductors in electric power applications such as superconducting magnetic energy storage (SMES) systems, power cables, and transformers owing to their ability to contribute to stabilizing and increasing the capacity of the electric power supply grid as well as to reducing CO2 emission as a result of their high critical-current characteristics. Research and development has been performed on wires/tapes and electric power devices worldwide. The Materials and Power Applications of Coated Conductors (M-PACC) Project is a five-year national project in Japan started in 2008, supported by the Ministry of Economy, Trade and Industry (METI) and the New Energy and Industrial Technology Development Organization (NEDO), to develop both coated conductors that meet market requirements and basic technologies for the above-mentioned power applications using coated conductors. In this article, research and development results are reviewed and compared with the interim/final targets of the project, and future prospects are discussed.

  14. [Blood compatibility of two novel polyurethane coating materials].

    PubMed

    Yu, Guanhua; Ji, Jian; Wang, Dongan; Feng, Linxian; Shen, Jiacong

    2004-04-01

    Amphiphilic coupling-polymer of stearyl poly (ethylene oxide)-co-4, 4'-methylendiphenyl diisocyanate-co-stearyl poly(ethylene oxide), MSPEO, was specially designed as surface-modifying additives. The blends of MSPEO in both polyether urethane (PEU) and chitosan(Chi), as the coating materials for intravascular device were investigated. Two kinds of static clotting time tests, plasma recalcification time (PRT) and prothrombin time(PT), as well as the static platelet adhesion experiment were carried out. And the dynamic anti-coagulation experiment was performed with a closed-loop tubular system under a blood shear rate of 1,500 s-1. The results demonstrate that both blend coatings can improve the anti-coagulation of polyurethane greatly and will not lead to hemolysis, and that more platelets adhere to the surface modified by Chi-MSPEO blend coating as compared with those adhere to the surface modified by PEU-MSPEO blend coating. The surface modified by Chi-MSPEO has longer PRT, whereas the surface modified by PEU-MSPEO has longer PT. PMID:15143535

  15. Spacecraft materials guide. [including: encapsulants and conformal coatings; optical materials; lubrication; and, bonding and joining processes

    NASA Technical Reports Server (NTRS)

    Staugaitis, C. L. (Editor)

    1975-01-01

    Materials which have demonstrated their suitability for space application are summarized. Common, recurring problems in encapsulants and conformal coatings, optical materials, lubrication, and bonding and joining are noted. The subjects discussed include: low density and syntactic foams, electrical encapsulants; optical glasses, interference filter, mirrors; oils, greases, lamillar lubricants; and, soldering and brazing processes.

  16. Sputtering - A vacuum deposition method for coating material.

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1972-01-01

    The sputtering method is discussed in terms of the unique features which sputter offers in depositing coatings. These features include versatility, momentum transfer, configuration of target, precise controls, and a relatively slow deposition rate. Sputtered films are evaluated in terms of adherence, coherence, and the internal stresses. The observed strong adherence is attributed to the high kinetic energies of the sputtered material, sputter etched surface, and the submicroscopic particle size. Film thickness can be controlled to a millionth of a centimeter. Very adherent films of sputtered PTFE (teflon) can be deposited in a single operation on any type of material and on any geometrical configuration.

  17. Nanoindentation and nanoscratching of hard coating materials for magnetic disks

    SciTech Connect

    Tsui, T.Y.; Pharr, G.M.; Oliver, W.C.; Chung, Y.W.; Cutiongco, E.C.; Bhatia, C.S.; White, R.L.; Rhodes, R.L.; Gorbatkin, S.M.

    1994-12-31

    Nanoindentation and nanoscratching experiments have been performed to assess the mechanical and tribological behavior of three thin film materials with potential application as wear resistant coatings for magnetic disk storage: (1) hydrogenated-carbon (CHx); (2) nitrogenated-carbon (CNx); and (3) boron suboxide (BOx). The hardness and elastic modulus were measured using nanoindentation. Ultra-low load nanoscratching tests were performed to assess the relative scratch resistance of the films and measure their friction coefficients. The mechanical and tribological performance of the three materials are discussed and compared.

  18. Coronary Stent Materials and Coatings: A Technology and Performance Update.

    PubMed

    O'Brien, Barry; Zafar, Haroon; Ibrahim, Ahmad; Zafar, Junaid; Sharif, Faisal

    2016-02-01

    This paper reviews the current state of the art for coronary stent materials and surface coatings, with an emphasis on new technologies that followed on from first-generation bare metal and drug-eluting stents. These developments have been driven mainly by the need to improve long term outcomes, including late stent thrombosis. Biodegradable drug-eluting coatings aim to address the long term effects of residual durable polymer after drug elution; the SYNERGY, BioMatrix, and Nobori stents are all promising devices in this category, with minimal polymer through the use of abluminal coatings. Textured stent surfaces have been used to attached drug directly, without polymer; the Yukon Choice and BioFreedom stents have some promising data in this category, while a hydroxyapatite textured surface has had less success. The use of drug-filled reservoirs looked promising initially but the NEVO device has experienced both technical and commercial set-backs. However this approach may eventually make it to market if trials with the Drug-Filled Stent prove to be successful. Non-pharmacological coatings such as silicon carbide, carbon, and titanium-nitride-oxide are also proving to have potential to provide better performance than BMS, without some of the longer term issues associated with DES. In terms of biological coatings, the Genous stent which promotes attachment of endothelial progenitor cells has made good progress while gene-eluting stents still have some practical challenges to overcome. Perhaps the most advancement has been in the field of biodegradable stents. The BVS PLLA device is now seeing increasing clinical use in many complex indications while magnesium stents continue to make steady advancements. PMID:26139297

  19. Cracking of coated materials under transient thermal stresses

    NASA Technical Reports Server (NTRS)

    Rizk, A. A.; Erdogan, F.

    1989-01-01

    The crack problem for a relatively thin layer bonded to a very thick substrate under thermal shock conditions is considered. The effect of surface cooling rate is studied by assuming the temperature boundary condition to be a ramp function. Among the crack geometries considered are the edge crack in the coating layer, the broken layer, the edge crack going through the interface, the undercoat crack in the substrate and the embedded crack crossing the interface. The primary calculated quantity is the stress intensity factor at various singular points and the main variables are the relative sizes and locations of cracks, the time, and the duration of the cooling ramp. The problem is solved and rather extensive results are given for two material pairs, namely a stainless steel layer welded on a ferritic medium and a ceramic coating on a steel substrate.

  20. Cracking of coated materials under transient thermal stresses

    SciTech Connect

    Rizk, A.A.; Erdogan, F. )

    1989-01-01

    The crack problem for a relatively thin layer bonded to a very thick substrate under thermal shock conditions is considered. The effect of surface cooling rate is studied by assuming the temperature boundary condition to be a ramp function. Among the crack geometries considered are the edge crack in the coating layer, the broken layer, the edge crack going through the interface, the undercoat crack in the substrate and the embedded crack crossing the interface. The primary calculated quantity is the stress intensity factor at various singular points and the main variables are the relative sizes and locations of cracks, the time, and the duration of the cooling ramp. The problem is solved and rather extensive results are given for two material pairs, namely a stainless steel layer welded on a ferritic medium and a ceramic coating on a steel substrate. 12 refs.

  1. Cracking of coated materials under transient thermal stresses

    NASA Technical Reports Server (NTRS)

    Rizk, A. A.; Erdogan, Fazil

    1988-01-01

    The crack problem for a relatively thin layer bonded to a very thick substrate under thermal shock conditions is considered. The effect of surface cooling rate is studied by assuming the temperature boundary condition to be a ramp function. Among the crack geometries considered are the edge crack in the coating layer, the broken layer, the edge crack going through the interface, the undercoat crack in the substrate and the embedded crack crossing the interface. The primary calculated quantity is the stress intensity factor at various singular points and the main variables are the relative sizes and locations of cracks, the time, and the duration of the cooling ramp. The problem is solved and rather extensive results are given for two material pairs, namely a stainless steel layer welded on a ferritic medium and a ceramic coating on a steel substrate.

  2. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  3. New Materials for Structural Composites and Protective Coatings

    NASA Technical Reports Server (NTRS)

    2008-01-01

    The objective of this Phase I project was to create novel conductive materials that are lightweight and strong enough for multiple ground support equipment and Exploration applications. The long-term goal is to combine these materials within specially designed devices to create composites or coatings with diagnostic capabilities, increased strength, and tunable properties such as transparency, electroluminescence, and fire resistance. One such technology application is a smart windows system. In such a system, the transmission of light through a window is controlled by electrical power. In the future, these materials may also be able to absorb sunlight and convert it into electrical energy to produce light, thereby creating a self-sufficient lighting system. This experiment, conducted in collaboration with the Georgia Institute of Technology, demonstrated enhancements in fabricating fiber materials from carbon nanotubes (CNT). These nanotubes were grown as forests in an ultra-high-purity chemical vapor deposition (CVD) furnace and then drawn, using novel processing techniques, into fibers and yarns that would be turned into filaments. This work was submitted to the Journal of Advanced Functional Materials. The CNT fibers were initially tested as filament materials at atmospheric pressure; however, even under high current loads, the filaments produced only random sparking. The CNT fibers were also converted into transparent, hydrophobic, and conductive sheets. Filament testing at low vacuum pressures is in progress, and the technology will be enhanced in 2008. As initial proof of the smart-windows application concept, the use of CNT sheets as composites/ protective coatings was demonstrated in collaboration with Nanocomp Technologies of Concord, New Hampshire.

  4. New Barrier Coating Materials for PV Module Backsheets: Preprint

    SciTech Connect

    Barber, G. D.; Jorgensen, G. J.; Terwilliger, K.; Glick, S. H.; Pern, J.; McMahon, T. J.

    2002-05-01

    This conference paper describes the high moisture barrier high resistivity coatings on polyethylene terepthalate (PET) have been fabricated and characterized for use in PV module back sheet applications. These thin film barriers exhibit water vapor transmission rates (WVTR) as low as 0.1 g/m2-day at 37.8 C and have shown excellent adhesion (> 10 N/mm) to both ethylene vinyl acetate (EVA) and PET even after filtered xenon arc lamp UV exposure. The WVTR and adhesion values for this construction are compared to and shown to be superior to candidate polymeric backsheet materials.

  5. Influence of Pre-Heated Al 6061 Substrate Temperature on the Residual Stresses of Multipass Al Coatings Deposited by Cold Spray

    NASA Astrophysics Data System (ADS)

    Rech, Silvano; Trentin, Andrea; Vezzù, Simone; Legoux, Jean-Gabriel; Irissou, Eric; Guagliano, Mario

    2011-01-01

    In this work, the influence of the substrate temperature on the deposition efficiency, on the coating properties and residual stress was investigated. Pure Al coatings were deposited on Al 6061 alloy substrates using a CGT Kinetics 3000 cold spray system. The substrate temperature was in a range between 20 (room temperature) and 375 °C and was kept nearly constant during a given deposition while all the other deposition parameters were unchanged. The deposited coatings were quenched in water (within 1 min from the deposition) and then characterized. The residual stress was determined by Almen gage method, Modified Layer Removal Method, and XRD in order to identify both the mean coating stress and the stress profile through the coating thickness from the surface to the coating-substrate interface. The residual stress results obtained by these three methods were compared and discussed. The coating morphology and porosity were investigated using optical and scanning electron microscopy.

  6. Nonaqueous composition for slip casting or cold forming refractory material into solid shapes

    SciTech Connect

    Montgomery, L.C.

    1993-08-24

    A composition is described for slip casting or cold forming non-oxide refractory material(s) into solid shape comprising finely divided solid refractory materials selected from the group consisting of metal boride, refractory carbide, nitride, silicide and a refractory metal of tungsten, molybdenum, tantalum and chromium suspended in a nonaqueous liquid slip composition consisting essentially of a deflocculent composed of a vinyl chloride-vinyl acetate resin dissolved in an organic solvent.

  7. Effect of Heat Treatment on the Microstructure and Mechanical Properties of Stainless Steel 316L Coatings Produced by Cold Spray for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    AL-Mangour, Bandar; Vo, Phuong; Mongrain, Rosaire; Irissou, Eric; Yue, Stephen

    2014-04-01

    In this study, the effects of heat treatment on the microstructure and mechanical properties of cold sprayed stainless steel 316L coatings using N2 and He as propellant gases were investigated. Powder and coating characterizations, including coating microhardness, coating porosity, and XRD phase analysis were performed. It was found that heat treatment reduced porosity, improved inter-particle bonding, and increased ductility. XRD results confirmed that no phase transformation occurred during deposition. Significant increase in UTS and ductility was observed for the annealed specimens obtained with nitrogen propellant, whereas little changes were observed for the helium propellant produced specimen.

  8. Thermal/environmental barrier coating system for silicon-based materials

    NASA Technical Reports Server (NTRS)

    Spitsberg, Irene T. (Inventor); Wang, Hongyu (Inventor)

    1999-01-01

    A coating system for a substrate containing a silicon-based material, such as silicon carbide-containing ceramic matrix materials containing silicon carbide and used to form articles exposed to high temperatures, including the hostile thermal environment of a gas turbine engine. The coating system includes a layer of barium strontium aluminosilicate (BSAS) as a bond coat for a thermal-insulating top coat. As a bond coat, the BSAS layer serves to adhere the top coat to a SiC-containing substrate. The BSAS bond coat exhibits sufficient environmental resistance such that, if the top coat should spall, the BSAS bond coat continues to provide a level of environmental protection to the underlying SiC-containing substrate.

  9. Workshop on Extraterrestrial Materials from Cold and Hot Deserts

    NASA Technical Reports Server (NTRS)

    Buchanan, Paul C.

    1999-01-01

    The workshop was held July 6-8, 1999 before the Meteoritical Society meeting in Johannesburg, South Africa. The venue was Kwa Maritane Resort in the Pilanesburg Game Reserve. Conveners were Ludolf Schultz (Chair, MPI fur Chemie), Ian Franchi (Open University), Arch Reid (University of Houston), and Mike Zolensky (NASA JSC). Extended abstracts will be published as an LPI Technical Report. In the first session, Marvin discussed three African iron meteorites: Cape of Good Hope, Gibeon, and Hoba. Grady presented a statistical analysis of meteorites from hot and cold deserts. Wasson discussed types of Antarctic iron meteorites. Several presentations characterized populations of meteorites from individual desert areas: Libyan Desert (Weber et al.), Nullarbor Region (Bevan et al.), and Mojave Desert (Kring et al. and Verish et al). Pairing among EET87503-group howardites was discussed by Buchanan et al. Based on 14C terrestrial ages of Allan Hills ordinary chondrites, Bland et al. suggested that ice flow may be the principal sink for Antarctic meteorites. The effects of preterrestrial and terrestrial alteration were considered in the second session. Nakamura et al. and Lipschutz discussed asteroidal metamorphism of carbonaceous chondrites. Zolensky presented evidence for preterrestrial halide and sulfide in meteorites. Crozaz and Wadhwa described terrestrial alteration of Dar al Gani 476. Welten and Nishiizumi discussed terrestrial weathering of chondrites from Frontier Mountain, Antarctica. Most of the third session dealt with terrestrial meteorite ages. Based on 14C-10Be ages, Jull et al. discussed the exponential decay in numbers of meteorites with increased age. Nishiizumi et al. concluded that some Allan Hills meteorites have much older terrestrial ages than any meteorites from Lewis Cliffs. Welten et al. discussed terrestrial ages determined by 41Ca/36CI of metal separates from hot desert meteorites. Based on a comparison with large IDPs, Flynn et al. suggested that

  10. Technical evaluation of Russian aircraft stealth coating and structural materials

    SciTech Connect

    Gac, F.D.; Young, A.T. Jr.; Migliori, A.

    1996-10-01

    Treating aircraft, missiles, and ships with materials that absorb electromagnetic energy continues to be an important technique for reducing a vehicle`s radar cross section (RCS) and improving tis combat effectiveness and survivability. Work at the Russian Scientific Center for Applied Problems in Electrodynamics (SCAPE) has produced and experimentally validated an accurate predictor of the interaction of electromagnetic radiation with discontinuous composite materials consisting of magnetic and/or dielectric particles dispersed in a non-conductive matrix (i.e. percolation systems). The primary purpose of this project was to analyze rf-absorbing coatings and validate manufacturing processes associated with the Russian percolation system designs. An additional objective was to apply the percolation methodology toward a variety of civilian applications by transferring the technology to US industry.

  11. Processing of fused silicide coatings for carbon-based materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.

    1982-01-01

    The processing and oxidation resistance of fused Al-Si and Ni-Si slurry coatings on ATJ graphite was studied. Ni-Si coatings in the 70 to 90 percent Si range were successfully processed to melt, wet, and bond to the graphite. The molten coatings also infiltrated the porosity in graphite and reacted with it to form SiC in the coating. Cyclic oxidation at 1200 C showed that these coatings were not totally protective because of local attack of the substrate, due to the extreme thinness of the coatings in combination with coating cracks.

  12. Cold neutron depth profiling of lithium-ion battery materials

    NASA Astrophysics Data System (ADS)

    Lamaze, G. P.; Chen-Mayer, H. H.; Becker, D. A.; Vereda, F.; Goldner, R. B.; Haas, T.; Zerigian, P.

    We report the characterization of two thin-film battery materials using neutron techniques. Neutron depth profiling (NDP) has been employed to determine the distribution of lithium and nitrogen simultaneously in lithium phosphorous oxynitride (LiPON) deposited by ion beam assisted deposition (IBAD). The depth profiles are based on the measurement of the energy of the charged particle products from the 6Li(n,α) 3H and 14N(n,p) 14C reactions for lithium and nitrogen, respectively. Lithium at the level of 10 22 atoms/cm 3 and N of 10 21 atoms/cm 3, distributed in the film thickness on the order of 1 μm, have been determined. This information provides insights into nitrogen incorporation and lithium concentration in the films under various fabrication conditions. NDP of lithium has also been performed on IBAD LiCoO 2 films, in conjunction with instrumental neutron activation analysis (INAA) to determine the cobalt concentration. The Li/Co ratio thus obtained serves as an ex situ control for the thin-film evaporation process. The non-destructive nature of the neutron techniques is especially suitable for repeated analysis of these materials and for actual working devices.

  13. Surface modification of polymeric materials by cold atmospheric plasma jet

    NASA Astrophysics Data System (ADS)

    Kostov, K. G.; Nishime, T. M. C.; Castro, A. H. R.; Toth, A.; Hein, L. R. O.

    2014-09-01

    In this work we report the surface modification of different engineering polymers, such as, polyethylene terephthalate (PET), polyethylene (PE) and polypropylene (PP) by an atmospheric pressure plasma jet (APPJ). It was operated with Ar gas using 10 kV, 37 kHz, sine wave as an excitation source. The aim of this study is to determine the optimal treatment conditions and also to compare the polymer surface modification induced by plasma jet with the one obtained by another atmospheric pressure plasma source - the dielectric barrier discharge (DBD). The samples were exposed to the plasma jet effluent using a scanning procedure, which allowed achieving a uniform surface modification. The wettability assessments of all polymers reveal that the treatment leads to reduction of more than 40° in the water contact angle (WCA). Changes in surface composition and chemical bonding were analyzed by x-ray photoelectron spectroscopy (XPS) and Fourier-Transformed Infrared spectroscopy (FTIR) that both detected incorporation of oxygen-related functional groups. Surface morphology of polymer samples was investigated by Atomic Force Microscopy (AFM) and an increase of polymer roughness after the APPJ treatment was found. The plasma-treated polymers exhibited hydrophobic recovery expressed in reduction of the O-content of the surface upon rinsing with water. This process was caused by the dissolution of low molecular weight oxidized materials (LMWOMs) formed on the surface as a result of the plasma exposure.

  14. Splat Formation and Adhesion Mechanisms of Cold Gas-Sprayed Al Coatings on Al2O3 Substrates

    NASA Astrophysics Data System (ADS)

    Drehmann, R.; Grund, T.; Lampke, T.; Wielage, B.; Manygoats, K.; Schucknecht, T.; Rafaja, D.

    2014-01-01

    The metallization of ceramics by means of cold gas spraying (CGS) has been in the focus of numerous publications in the recent past. However, the bonding mechanism of metallic coatings on non-ductile substrates is still not fully understood. Former investigations of titanium coatings deposited on corundum revealed that a combination of recrystallization induced by adiabatic shear processes and hetero-epitaxial growth might be responsible for the high adhesion strengths of coatings applied on smooth ceramic surfaces. In the present work, the interface formation between CGS aluminum and alumina substrates is examined for different particle sizes and substrate temperatures. Furthermore, the influence of subsequent heat treatment on tensile strength and hardness is investigated. The splat formation of single particles is examined by means of scanning electron microscopy, while a high resolution transmission electron microscope is used to study the Al/Al2O3 interface. First results suggest that mechanical interlocking is the primary adhesion mechanism on polycrystalline substrates having the roughness in sub-micrometer range, while the heteroepitaxy between Al and Al2O3 can be considered as the main bonding mechanism for single-crystalline sapphire (α-Al2O3) substrates with the surface roughness in nanometer range. The heteroepitaxial growth is facilitated by deformation-induced recrystallisation of CGS aluminum.

  15. Powder diffraction in materials science using the KENS cold-neutron source

    SciTech Connect

    Kamiyama, T.; Oikawa, K.; Akiba, E.

    1997-12-01

    Since superconductivity fever spread around the world, neutron powder diffraction has become very popular and been widely used by crystallographers, physicists, chemists, mineralogists, and materials scientists. The purpose of present paper is to show, firstly, important characteristics of time-of-flight TOF powder diffraction using cold-neutron source in the study of materials science, and, secondly, recent studies on the structure and function of batteries at the Neutron Science Laboratory (KENS) in the High Energy Accelerator Research Organization (KEK).

  16. Material Properties of Fresh Cold-stored Allografts for Osteochondral Defects at 1 Year

    PubMed Central

    Ranawat, Anil S.; Vidal, Armando F.; Chen, Chris T.; Zelken, Jonathan A.; Turner, A. Simon

    2008-01-01

    Little is known about the long-term properties of fresh cold-stored osteochondral allograft tissue. We hypothesized fresh cold-stored tissue would yield superior material properties in an in vivo ovine model compared to those using freeze-thawed acellular grafts. In addition, we speculated that a long storage time would yield less successful grafts. We created 10-mm defects in medial femoral condyles of 20 sheep. Defects were reconstructed with allograft plugs stored at 4°C for 1, 14, and 42 days; control specimens were freeze-thawed or defect-only. At 52 weeks, animals were euthanized and retrieved grafts were analyzed for cell viability, gross morphology, histologic grade, and biomechanical and biochemical analysis. Explanted cold-stored tissue had superior histologic scores over freeze-thawed and defect-only grafts. Specimens stored for 1 and 42 days had higher equilibrium moduli and proteoglycan content than freeze-thawed specimens. We observed no difference among any of the cold-stored specimens for chondrocyte viability, histology, equilibrium aggregate modulus, proteoglycan content, or hypotonic swelling. Reconstructing cartilage defects with cold-stored allograft resulted in superior histologic and biomechanical properties compared with acellular freeze-thawed specimens; however, storage time did not appear to be a critical factor in the success of the transplanted allograft. PMID:18528743

  17. Reinforced Carbon Carbon (RCC) oxidation resistant material samples - Baseline coated, and baseline coated with tetraethyl orthosilicate (TEOS) impregnation

    NASA Technical Reports Server (NTRS)

    Gantz, E. E.

    1977-01-01

    Reinforced carbon-carbon material specimens were machined from 19 and 33 ply flat panels which were fabricated and processed in accordance with the specifications and procedures accepted for the fabrication and processing of the leading edge structural subsystem (LESS) elements for the space shuttle orbiter. The specimens were then baseline coated and tetraethyl orthosilicate impregnated, as applicable, in accordance with the procedures and requirements of the appropriate LESS production specifications. Three heater bars were ATJ graphite silicon carbide coated with the Vought 'pack cementation' coating process, and three were stackpole grade 2020 graphite silicon carbide coated with the chemical vapor deposition process utilized by Vought in coating the LESS shell development program entry heater elements. Nondestructive test results are reported.

  18. [Variations of IR-spectra of three coating materials before and after spraying on urea fertilizer].

    PubMed

    Liu, Xing-bin; Chen, Li-jun; Wu, Zhi-jie; Zhang, Guang-na

    2009-09-01

    Coated fertilizer is a hot spot in the domain of fertilizer research. Related researches mainly focused on the action mechanisms of coating materials in controlling the nutrient release from coated fertilizers, but less information is available on the structural variation of the coating materials before and after spraying on fertilizers, which is the key to whether we can directly use coating materials to extrapolate its mechanisms in controlling coated fertilizers' nutrient release. With polylactic acid (PLA), poly (butynelenes succinate) (PBS), and polycarbonate (PC) as test materials, the variations of their IR spectra before and after spraying on urea fertilizer were determined, which was aimed to supply theoretical basis for further studying the action mechanisms of coating materials in controlling coated fertilizers nutrient release. The results showed that PLA and PC had less variation in their IR spectra before and after spraying on urea fertilizer, while PBS acted in reverse, suggesting that the former two coating materials could be directly used for studying the patterns of nutrient release from coated fertilizers. PMID:19950629

  19. Comparison of the Mechanical and Electrochemical Properties of WC-25Co Coatings Obtained by High Velocity Oxy-Fuel and Cold Gas Spraying

    NASA Astrophysics Data System (ADS)

    Couto, M.; Dosta, S.; Fernández, J.; Guilemany, J. M.

    2014-12-01

    Cold gas spray (CGS) coatings were previously produced by spraying WC-25Co cermet powders onto Al7075-T6 and low-carbon steel substrates. Unlike conventional flame spray techniques (e.g., high-velocity oxy-fuel; HVOF), no melting of the powder occurs; the particles are deformed and bond together after being sprayed by a supersonic jet of compressed gas, thereby building up several layers and forming a coating. WC-Co cermets are used in wear-resistant parts, because of their combination of mechanical, physical, and chemical properties. XRD tests were previously run on the initial powder and the coatings to determine possible phase changes during spraying. The bonding strength of the coatings was measured by adhesion tests. Here, WC-25Co coatings were also deposited on the same substrates by HVOF spraying. The wear resistance and fracture toughness of the coatings obtained previously by CGS and the HVOF coatings obtained here were studied. Their corrosion resistance was determined by electrochemical measurements. It was possible to achieve thick, dense, and hard CGS coatings on Al7075-T6 and low-carbon steel substrates, with better or the same mechanical and electrochemical properties as those of the HVOF coatings; making the former a highly competitive method for producing WC-25Co coatings.

  20. Normal modes in an overmoded circular waveguide coated with lossy material

    NASA Technical Reports Server (NTRS)

    Lee, C. S.; Lee, S. W.; Chuang, S. L.

    1985-01-01

    The normal modes in an overmoded waveguide coated with a lossy material are analyzed, particularly for their attenuation properties as a function of coating material, layer thickness, and frequency. When the coating material is not too lossy, the low-order modes are highly attenuated even with a thin layer of coating. This coated guide serves as a mode suppressor of the low-order modes, which can be particularly useful for reducing the radar cross section (RCS) of a cavity structure such as a jet inlet. When the coating material is very lossy, low-order modes fall into two distinct groups: highly and lowly attenuated modes. However, as a/lambda (a = radius of the cylinder; lambda = the free-space wavelength) increases, the separation between these two groups becomes less distinctive. The attenuation constants of most of the low-order modes become small, and decrease as a function of lambda sup 2/a sup 3.

  1. Study of mechanical properties and high temperature oxidation behavior of a novel cold-spray Ni-20Cr coating on boiler steels

    NASA Astrophysics Data System (ADS)

    Kaur, Narinder; Kumar, Manoj; Sharma, Sanjeev K.; Kim, Deuk Young; Kumar, S.; Chavan, N. M.; Joshi, S. V.; Singh, Narinder; Singh, Harpreet

    2015-02-01

    In the current investigation, high temperature oxidation behavior of a novel cold-spray Ni-20Cr nanostructured coating was studied. The nanocrystalline Ni-20Cr powder was synthesized by the investigators using ball milling, which was deposited on T22 and SA 516 steels by cold spraying. The crystallite size based upon Scherrer's formula for the developed coatings was found to be in nano-range for both the substrates. The accelerated oxidation testing was performed in a laboratory tube furnace at a temperature 900 °C under thermal cyclic conditions. Each cycle comprised heating for one hour at 900 °C followed by cooling for 20 min in ambient air. The kinetics of oxidation was established using weight change measurements for the bare and the coated steels. The oxidation products were characterized by X-ray Diffraction (XRD), Scanning Electron Microscopy/Energy Dispersive Spectroscopy (SEM/EDS) and X-ray mapping techniques. It was found from the results that the coating was successful in reducing the weight gain of SA213-T22 and SA 516-Grade 70 steel by 71% and 94%, respectively. This may be attributed to relatively denser structure, lower porosity and lower oxide content of the coating. Moreover, the developed nano-structured Ni-20Cr powder coating was found to perform better than its counterpart micron-sized Ni-20Cr powder coating, in terms of offering higher oxidation resistance and hardness.

  2. Evaluation of magnetostrictive composite coated fabric as a fragment barrier material

    NASA Astrophysics Data System (ADS)

    Son, Kwon Joong; Fahrenthold, Eric P.

    2012-10-01

    Over the last decade a surge in fragment barrier research has led to investigation of numerous materials and material augmentations in the attempt to improve the ballistic performance of systems designed to protect personnel, vehicles or infrastructure from impact and blast loads. One widely studied material augmentation approach is the use of coatings, often polymers, to enhance the performance of protection systems constructed from metal, concrete, composite and fabric materials. In recent research the authors have conducted the first experimental study of the ballistic performance of fabrics coated with a magnetically responsive polymer. Zero field impact experiments on coated fabric targets showed a 61% increase in impact energy dissipation, although the coated targets were not competitive with neat fabrics on a protection per unit mass basis. Under an applied field of 110 kA m-1, the ballistic performance of the coated fabric was reduced. The reduction in performance may be attributed to a reduction in material damping and an increase in material modulus for the magnetostrictive component of the coating. Analysis of the coated fabric response to magnetic preloads suggests that coating tensile stresses and coating-fabric interface stresses induced by the applied field may also adversely affect ballistic performance.

  3. Single-drop impact damage prediction for low density, coated ceramic materials. [rain erosion

    NASA Technical Reports Server (NTRS)

    Mustelier, D.

    1984-01-01

    A technique utilizing finite element analysis, liquid impact kinematics, and momentum theory is described and compared to single-drop impact test data performed on various configurations of coated ceramic material. The method correlates well with test data and is useful in predicting the single-drop impact damage velocity threshold for low-density, coated ceramic materials.

  4. Friction surfaced Stellite6 coatings

    SciTech Connect

    Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  5. Thermal analysis of coatings and substrate materials during a disruption in fusion reactors

    SciTech Connect

    Hassanein, A.

    1993-06-01

    In a tokamak fusion reactor, the frequency of occurrence and the severity of a plasma disruption event will determine the lifetime of the plasma facing components. Disruptions are plasma instabilities which result in rapid loss of confinement and termination of plasma current Intense energy fluxes to components like the rust wall and the divertor plate are expected during the disruptions. This high energy deposition in short times may cause severe surface erosion of these components resulting from melting and vaporization. Coatings and tile materials are proposed to protect and maintain the integrity of the underneath, structural materials from both erosion losses as well as from high thermal stresses encountered during a disruption. The coating thickness should be large enough to withstand both erosion losses and to reduce the temperature rise in the substrate structural material. The coating thickness should be minimized to enhance the structural integrity, to reduce potential problems from radioactivity, and to minimize materials cost. Tile materials such as graphite and coating materials such as beryllium and tungsten on structural materials like copper, steel, and vanadium are analyzed and compared as potential diverter and first wall design options. The effect of the sprayed coating properties during the disruption is investigated. Porous sprayed material may be found to protect the structure better than condensed phase properties. The minimum coating thickness required to protect the structural material during disruption is discussed. The impact of self shielding effect by the eroded material oil the response of both the type/coating and the substrate is discussed.

  6. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    PubMed Central

    Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  7. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    PubMed

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  8. Effects of Tooth Coating Material and Finishing Agent on Bleached Enamel Surfaces by KTP Laser

    PubMed Central

    Kameda, Ayumi; Masuda, Yoshiko Murakami; Teruo, Toko; Yamada, Yoshishige; Kimura, Yuichi; Tamaki, Yukimichi; Miyazaki, Takashi

    2013-01-01

    Objective: The purpose of this study was to evaluate the effect of tooth coating material and finishing agent on bleached enamel surfaces after using KTP laser with 27% hydrogen peroxide. Background data: There have been few reports on the effects of tooth coating materials and finishing agents after bleaching. Methods: After 40 crowns of human extracted maxillary incisors were bleached by KTP laser, bleached enamels were finished with fluoride only or both of fluoride and nano-hydroxyapatite as a finishing agent. After application(s) of fluoride and/or finishing agent, the enamel surfaces were divided into 2 groups, which were covered with the coating material or without coating material. After application of coating materials, all specimens were kept for 2 weeks at 37°C of 100% humidity. After removing the coating material, color changing was measured and enamel surfaces were examined by scanning electron microscopy (SEM). Results: SEM observation of enamel surfaces treated the fluoride gel, finishing agent and coating material showed the most flattered surface compared to other groups. By measuring the color changing, few color changing was observed on the enamel surfaces treated the fluoride gel, finishing agents and coating material. Conclusion: These results suggested that applications of fluoride gel, finishing agent and coating material made the enamel-surfaces flattered and kept effects of bleaching, could prevent the re-coloration. After applications of fluoride gel and finishing agent, covering the bleached-enamel surfaces with the coating material enhanced the keeping whiteness. It would give the patients satisfaction of whiteness. PMID:24155557

  9. Effect of Surface Preparation on the Microstructure, Adhesion, and Tensile Properties of Cold-Sprayed Aluminum Coatings on AA2024 Substrates

    NASA Astrophysics Data System (ADS)

    Sharma, M. M.; Eden, T. J.; Golesich, B. T.

    2015-02-01

    Commercially pure aluminum coatings (CP-Al) were applied to AA 2024-T351 substrates utilizing the cold spray process using different surface preparation methods and carrier gases; the resulting microstructures and mechanical properties were investigated. Substrate preparation methods were examined to understand the effect of substrate roughness on coating properties, to minimize embedded grit, and to identify the surface preparation method that yielded the best combination of coating properties. Three substrate roughing preparations, glass bead, SiC grit, and alumina grit blast, were examined while utilizing both helium and nitrogen as carrier gases in the cold spray process. Coatings that were oxide free, possessing densities greater than 99% were achieved, with the mean coating porosity ranging 0.1-0.5%. The highest mean adhesion strength was 42 MPa for the nitrogen gas and 20 MPa for the helium gas, both using glass bead surface preparation. For the nitrogen process gas samples, the surface preparation methods that produced high pull strengths correlated to bend test specimens that showed no signs of cracking on surfaces or edges. The overall best combination of mechanical property results was achieved with coatings prepared by glass bead surface roughening using nitrogen as a carrier gas.

  10. Evaluation of Coatings and Materials for Future Radiators

    NASA Technical Reports Server (NTRS)

    Tuan, George C.; Westheimer, David T.; Birur, Gajanana C.; Beach, Duane E.; Jaworske, Donald A.; Peters, Wanda C.; Triolo, Jack J.

    2006-01-01

    Radiators are used to reject energy from space vehicles through radiant heat transfer. They are typically the largest component in a vehicle's thermal control system and can have a large impact on the vehicle design and operation. NASA s current vision for exploration dictates that radiators for a Crew Exploration Vehicle (CEV), a Lunar Surface Access Module (LSAM), and a lunar base will need to be developed. These applications present new challenges when compared to previous radiators on the Space Shuttle and International Space Station (ISS). In addition, many technological advances have been made that could positively impact future radiator design. This paper outlines new requirements for future radiators and documents a trade study performed to select the some promising technologies for further evaluation. The technologies include K1100 based carbon composites for the radiator surface as well as Optical Solar Reflectors (OSRs), a lithium based white paint, and electrochromic thin films for optical coatings. Coupons were made using these materials and tests were performed to characterize their performance. Testing included evaluating structural and thermal properties of the carbon composites, thermal cycling, launch pad weather simulation, and exposure to solar wind, and Ultraviolet (UV) radiation.

  11. Effect of antifungal hydroxypropyl methylcellulose-lipid edible composite coatings on Penicillium decay development and postharvest quality of cold-stored "Ortanique" mandarins.

    PubMed

    Valencia-Chamorro, Silvia A; Pérez-Gago, María B; Del Río, Miguel A; Palou, Lluís

    2010-10-01

    Edible composite coatings based on hydroxypropyl methylcellulose (HPMC), hydrophobic components (beeswax and shellac), and food preservatives with antifungal properties were evaluated on "Ortanique" mandarins during long-term cold storage. Selected food preservatives included potassium sorbate (PS), sodium benzoate (SB), sodium propionate (SP), and their mixtures. Intact mandarins or mandarins artificially inoculated with the pathogens Penicillium digitatum and Penicillium italicum, the causal agents of citrus postharvest green (GM) and blue (BM) molds, respectively, were coated and stored up to 8 wk at 5 °C + 1 wk of shelf-life at 20 °C. HPMC-lipid coatings containing food preservatives controlled better GM than BM on Ortanique mandarins. SB- and SB + SP-based coatings reduced the incidence of GM by about 35% after 4 wk at 5 °C. Among all coatings, only the SB-based coating reduced the incidence of GM (about 16%) after 6 wk at 5 °C. All coatings significantly reduced disease severity of both GM and BM after 6 wk at 5 °C. Analytical and sensory fruit quality was evaluated on intact mandarins. All coatings, especially the SB + SP-based coatings, were effective to control weight loss and maintain the firmness of coated mandarins. Internal gas concentration, juice ethanol and acetaldehyde content, sensory flavor, off-flavor, and fruit appearance were not adversely affected by the application of the antifungal coatings. Further studies should focus on the modification of some physical characteristics of the coatings to improve the gloss and visual aspect of treated mandarins. PMID:21535515

  12. Carbon coating of simulated nuclear-waste material

    SciTech Connect

    Blocher, J.M. Jr.; Browning, M.F.; Kidd, R.W.

    1982-03-01

    The development of low-temperature pyrolytic carbon (LT-PyC) coatings as described in this report was initiated to reduce the release of volatile waste form components and to permit the coating of larger glass marbles that have low temperature softening points (550 to 600/sup 0/C). Fluidized bed coaters for smaller particles (<2mm) and newly developed screw-agitated coaters for larger particles (>2mm) were used. Coating temperatures were reduced from >1000/sup 0/C for conventional CVD high temperature PyC to approx. 500/sup 0/C by using a catalyst. The coating gas combination that produced the highest quality coatings was found to be Ni(CO)/sub 4/ as the catalyst, C/sub 2/H/sub 2/ as the carbon source gas, and H/sub 2/ as a diluent. Carbon deposition was found to be temperature dependent with a maximum rate observed at 530/sup 0/C. Coating rates were typically 6 to 7 ..mu..m/hour. The screw-agitated coater approach to coating large-diameter particles was demonstrated to be feasible. Clearances are important between the auger walls and coater to eliminate binding and attrition. Coatings prepared in fluidized bed coaters using similar parameters are better in quality and are deposited at two to three times the rate as in screw-agitated coaters.

  13. Improve the performance of coated cemented hip stem through the advanced composite materials.

    PubMed

    Hedia, H S; Fouda, N

    2015-01-01

    Design of hip joint implant using functionally graded material (FGM) (advanced composite material) has been used before through few researches. It gives great results regarding the stress distribution along the implant and bone interfaces. However, coating of orthopaedic implants has been widely investigated through many researches. The effect of using advanced composite stem material, which mean by functionally graded stem material, in the total hip replacement coated with the most common coated materials has not been studied yet. Therefore, this study investigates the effect of utilizing these two concepts together; FGM and coating, in designing new stem material. It is concluded that the optimal FGM cemented stem is consisting from titanium at the upper stem layers graded to collagen at a lower stem layers. This optimal graded stem coated with hydroxyapatite found to reduce stress shielding by 57% compared to homogenous titanium stem coated with hydroxyapatite. However, the optimal functionally graded stem coated with collagen reduced the stress shielding by 51% compared to homogenous titanium stem coated with collagen. PMID:26407117

  14. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink

    NASA Astrophysics Data System (ADS)

    Singhbabu, Y. N.; Sivakumar, B.; Singh, J. K.; Bapari, H.; Pramanick, A. K.; Sahu, Ranjan K.

    2015-04-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions.We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is

  15. In vivo and in vitro investigations of a nanostructured coating material – a preclinical study

    PubMed Central

    Adam, Martin; Ganz, Cornelia; Xu, Weiguo; Sarajian, Hamid-Reza; Götz, Werner; Gerber, Thomas

    2014-01-01

    Immediate loading of dental implants is only possible if a firm bone-implant anchorage at early stages is developed. This implies early and high bone apposition onto the implant surface. A nanostructured coating material based on an osseoinductive bone grafting is investigated in relation to the osseointegration at early stages. The goal is to transmit the structure (silica matrix with embedded hydroxyapatite) and the properties of the bone grafting into a coating material. The bone grafting substitute offers an osseoinductive potential caused by an exchange of the silica matrix in vivo accompanied by vascularization. X-ray diffraction and transmission electron microscopy analysis show that the coating material consists of a high porous silica matrix with embedded nanocrystalline hydroxyapatite with the same morphology as human hydroxyapatite. An in vitro investigation shows the early interaction between coating and human blood. Energy-dispersive X-ray analysis showed that the silica matrix was replaced by an organic matrix within a few minutes. Uncoated and coated titanium implants were inserted into the femora of New Zealand White rabbits. The bone-to-implant contact (BIC) was measured after 2, 4, and 6 weeks. The BIC of the coated implants was increased significantly at 2 and 4 weeks. After 6 weeks, the BIC was decreased to the level of the control group. A histological analysis revealed high bone apposition on the coated implant surface after 2 and 4 weeks. Osteoblastic and osteoclastic activities on the coating material indicated that the coating participates in the bone-remodeling process. The nanostructure of the coating material led to an exchange of the silica matrix by an autologous, organic matrix without delamination of the coating. This is the key issue in understanding initial bone formation on a coated surface. PMID:24627631

  16. Durable polymer-aerogel based superhydrophobic coatings, a composite material

    DOEpatents

    Kissel, David J; Brinker, Charles Jeffrey

    2014-03-04

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  17. Durable polymer-aerogel based superhydrophobic coatings: a composite material

    DOEpatents

    Kissel, David J.; Brinker, Charles Jeffrey

    2016-02-02

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  18. The folded conformation of phage P22 coat protein is affected by amino acid substitutions that lead to a cold-sensitive phenotype.

    PubMed

    Fong, D G; Doyle, S M; Teschke, C M

    1997-04-01

    Three cold-sensitive mutants in phage P22 coat protein have been characterized to determine the effects of the amino acid substitutions that cause cold sensitivity on the folding pathway and the conformation of refolded coat protein. Here we find that the three cold-sensitive mutants which have the threonine residue at position 10 changed to isoleucine (T10I), the arginine residue at position 101 changed to cysteine (R101C), or the asparagine residue at position 414 changed to serine (N414S) were capable of folding from a denatured state into a soluble monomeric species, but in each case, the folded conformation was altered. Changes in the kinetics of folding were observed by both tryptophan and bisANS fluorescence. In contrast to the temperature-sensitive for folding coat protein mutants which can be rescued at nonpermissive temperatures in vivo by the overproduction of molecular chaperones GroEL and GroES [Gordon, C. L., Sather, S. K., Casjens, S., & King, J. (1994) J. Biol. Chem. 269, 27941-27951], the folding defects associated with the cold-sensitive amino acid substitutions were not recognized by GroEL and GroES. PMID:9092827

  19. Contamination control in hybrid microelectronic modules. Part 2: Selection and evaluation of coating materials

    NASA Technical Reports Server (NTRS)

    Himmel, R. P.

    1975-01-01

    The selection, test, and evaluation of organic coating materials for contamination control in hybrid circuits is reported. The coatings were evaluated to determine their suitability for use as a conformal coating over the hybrid microcircuit (including chips and wire bonds) inside a hermetically sealed package. Evaluations included ease of coating application and repair and effect on thin film and thick film resistors, beam leads, wire bonds, transistor chips, and capacitor chips. The coatings were also tested for such properties as insulation resistance, voltage breakdown strength, and capability of immobilizing loose particles inside the packages. The selected coatings were found to be electrically, mechanically, and chemically compatible with all components and materials normally used in hybrid microcircuits.

  20. Flexural Strength of Cold and Heat Cure Acrylic Resins Reinforced with Different Materials

    PubMed Central

    Heidari, Bijan; Firouz, Farnaz; Izadi, Alireza; Ahmadvand, Shahbaz

    2015-01-01

    Objectives: Heat-polymerized acrylic resin has been the most commonly used denture base material for over 60 years. However, the mechanical strength of acrylic resin is not adequate for long-term clinical performance of dentures. Consequently, fracture is a common clinical occurrence, which often develops in the midline of the denture base. This study aimed to evaluate the efficacy of cold-cure and heat-cure acrylic resins, reinforced with glass fibers, polyethylene fibers, and metal wire for denture base repair. Materials and Methods: Ninety specimens were prepared and allocated to nine groups. Ten specimens were considered as controls, and 80 were divided into 8 experimental groups. In the experimental groups, the specimens were sectioned into two halves from the middle, and were then divided into two main groups: one group was repaired with heat cure acrylic resin, and the other with cold cure acrylic resin. Each group was divided into 4 subgroups: unreinforced, reinforced with glass fibers, polyethylene fibers, and metal wire. All specimens were subjected to a 3-point bending test, and the flexural strength was calculated. Results: The group repaired with heat cure acrylic resin and reinforced with glass fiber showed the highest flexural strength; however, the group repaired with cold cure acrylic resin and reinforced with polyethylene fibers had the lowest flexural strength. There was no significant difference between the groups repaired with heat cure and cold cure acrylic resins without reinforcement. Conclusion: Repairing denture base with heat cure acrylic resin, reinforced with glass fibers increases the flexural strength of denture base. PMID:26877726

  1. FTIR characterization of heparinizable polymer-coated materials for application in biomedicine

    NASA Astrophysics Data System (ADS)

    Barbucci, Rolando; Magnani, Agnese

    1992-03-01

    Fourier Transform Attenuated Total Reflection Infrared Spectroscopy (ATR/FTIR) was used for surface characterization of some commercial materials used in the biomedical field [polyurethane (PU), plasticized polyvinylchloride (PVC), glass, polytetrafluoroethylene (Goretex) and polyethyleneterephthalate (Dacron)] coated with a well-characterized heparin-complexing biomaterial (PUPA) based on polyurethane and poly(amido-amine) components. In particular, difference spectroscopy was used to analyze the coating-substrate interaction to which the material stability is related, and the heparin-material surface binding.

  2. Coating processes for increasing the moisture resistance of polyurethane baffle material

    NASA Technical Reports Server (NTRS)

    Bilow, N.; Sawko, P.

    1974-01-01

    An investigation was conducted with the objective to improve the hydrolytic stability of reticulated polyurethane baffle material. This material is used in fuel tanks of aircraft and ground vehicles. The most commonly used foam of this type is hydrolytically unstable. Potential moisture barrier coatings which were evaluated include Parylene, epoxy-polysulfide, polyether based polyurethanes, polysulfides, polyolefin rubbers, and several other materials. Parylene coatings of at least 0.2 mil were found to provide the greatest improvement in hydrolytic stability.

  3. Ultrasonic Detection of Delamination and Material Characterization of Thermal Barrier Coatings

    SciTech Connect

    Chen, Hung-Liang Roger; Zhang, Binwei; Alvin, Mary Anne; Lin, Yun

    2012-12-01

    This article describes ultrasonic nondestructive evaluation (NDE) to detect the changes of material properties and provide early warning of delamination in thermal barrier coating (TBC) systems. NDE tests were performed on single-crystal René N5 superalloy coupons that were coated with a commercially available MCrAlY bond coat and an air plasma sprayed 7% yttria-stabilized zirconia (YSZ) top coat deposited by Air Plasma Spray method, as well as Haynes 230 superalloy coupons coated with MCrA1Y bond coat, and an electron beam physical vapor deposit of 7% YSZ top coat. The TBC coupons were subjected to either cyclic or isothermal exposure for various lengths of time at temperatures ranging from 900 to 1100 °C. The ultrasonic measurements performed on the coupons had provided an early warning of delamination along the top coat/TGO interface before exposure time, when delamination occurred. The material's property (Young’s modulus) of the top coat was estimated using the measured wave speeds. Finite element analysis (FEA) of the ultrasonic wave propagation was conducted on a simplified TBC system to verify experimental observations. The technique developed was also demonstrated on an as-manufactured turbine blade to estimate normalized top coat thickness measurements.

  4. Ultrasonic Detection of Delamination and Material Characterization of Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Chen, Hung-Liang Roger; Zhang, Binwei; Alvin, Mary Anne; Lin, Yun

    2012-12-01

    This article describes ultrasonic nondestructive evaluation (NDE) to detect the changes of material properties and provide early warning of delamination in thermal barrier coating (TBC) systems. NDE tests were performed on single-crystal René N5 superalloy coupons that were coated with a commercially available MCrAlY bond coat and an air plasma sprayed 7% yttria-stabilized zirconia (YSZ) top coat deposited by Air Plasma Spray method, as well as Haynes 230 superalloy coupons coated with MCrA1Y bond coat, and an electron beam physical vapor deposit of 7% YSZ top coat. The TBC coupons were subjected to either cyclic or isothermal exposure for various lengths of time at temperatures ranging from 900 to 1100 °C. The ultrasonic measurements performed on the coupons had provided an early warning of delamination along the top coat/TGO interface before exposure time, when delamination occurred. The material's property (Young's modulus) of the top coat was estimated using the measured wave speeds. Finite element analysis (FEA) of the ultrasonic wave propagation was conducted on a simplified TBC system to verify experimental observations. The technique developed was also demonstrated on an as-manufactured turbine blade to estimate normalized top coat thickness measurements.

  5. Effects of coating material on the fabrication accuracy of focused ion beam machining of insulators

    NASA Astrophysics Data System (ADS)

    Joe, Hang-Eun; Park, Jae-Hyeong; Kim, Seong Hyeon; Kim, Gyuho; Jun, Martin B. G.; Min, Byung-Kwon

    2015-09-01

    Focused ion beam (FIB) machining of insulators is a crucial process in the rapid prototyping of nanodevices for optical applications. A conductive material is generally coated on the insulator prior to FIB machining to achieve high fabrication accuracy. In this paper, we report on the effects on machining accuracy of four coating materials: Pt, Ni, Ag, and Co. The dimensional accuracy at channel sidewalls was improved by selecting a coating material that induces charge-carrier generation in a small range. The geometric and electrical characteristics of the FIB-machined surfaces were evaluated to elucidate the association between the fabrication accuracy and the range of charge-carrier distribution.

  6. Materials for damping the PTC-induced thermal fluctuations of the cold-head

    NASA Astrophysics Data System (ADS)

    Catarino, I.; Martins, D.; Sudiwala, R.

    2015-12-01

    The cold head on mechanical Pulse Tube Cryocoolers (PTCs) is subject to substantially less mechanical vibration and electromagnetic interference compared to that typically found in Gifford MacMahon coolers. However, thermal fluctuations at the PTC frequency are still present at the cold-head, typically at a level of 200 mK peak-to-peak at 1.4 Hz for a Cryomech Model PT405 cooler running at 4 K. It is highly desirable to damp out these fluctuations if PTCs are to be used successfully for running systems sensitive to such thermal fluctuations, for example, bolometeric detectors. We report here the characterization over the temperature range 2.5 K to 6 K of two materials, GOS (Gd2O2S) and GAP (GdAlO3), for use as low-pass thermal filters. These materials have antiferromagnetic transitions at around 4 K giving rise to an enhanced heat capacity and have a high thermal conductance. These are two highly desirable properties for thermal dampers in this application. Those materials were fired as ceramic discs to be tested as thermal dumpers. Thermal filter assemblies with discs of diameter 75 mm and thickness 2.5 mm and 1.6 mm (GOS and GAP, respectively) mounted in a PTC show thermal attenuation levels of x0.12 (GOS) and x0.11 (GAP) at 0.01Hz with a clean-side temperature of 4 K; the PTC induced fluctuations at 1.48 Hz are damped completely to within the noise limits (0.2 mK) of the thermometers. Experimentally determined thermal conductance and heat capacity data are reported. For this system, with a PTC cold-head (dirty-side) temperature of 3.3 K, a clean-side power dissipation of up to 30 mW is realized before its temperature rises above 4.2 K.

  7. Material Properties for the Simulation of Cold Pressing of Armstrong CP-Ti Powders

    SciTech Connect

    Sabau, Adrian S; Kiggans, Jim; Peter, William H; ERDMAN III, DONALD L; Wang, Yanli; Clark, Michael B

    2010-01-01

    A review of the mechanical property data needed for the process simulation of cold pressing was conducted. The material property data for the newly developed low-cost commercially pure titanium, CP-Ti, powders made by Armstrong process was presented. The following data was obtained from mechanical testing: Youngs modulus, bulk modulus, failure line for the plasticity model. The Youngs modulus and bulk modulus were obtained from the uniaxial compression tests of a cylinder. The failure line for the plasticity model was obtained from failure compression tests. Materials testing software was written to provide automatic test control and data acquisition during material testing, such as axial displacement, axial stress, radial strain, and failure stress.

  8. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink.

    PubMed

    Singhbabu, Y N; Sivakumar, B; Singh, J K; Bapari, H; Pramanick, A K; Sahu, Ranjan K

    2015-05-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (∼3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10,000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions. PMID:25869204

  9. Laser ultrasound technique applied in material characterization of thermally sprayed nickel aluminum coatings

    NASA Astrophysics Data System (ADS)

    Yeh, C. H.; Yang, C. H.; Hsiao, W. T.; Su, C.-Y.

    2012-05-01

    Thermal spraying processing usually uses a nickel-aluminum alloy system as the major powder due to its strong adhesion to substrates. The contents of powder material and the processing parameters used in the spraying process cause material properties of coatings exhibiting a wide variation. This research aims at nondestructive characterization of thermal spraying coatings. A laser-generation/laser-detection laser ultrasound technique (LUT) is used for the measurements of dispersion spectra of surface waves propagating along the coated surfaces. Theoretical model for surface waves propagating along a multi-layered structure with coating and substrate is used to model the sprayed coatings. An inversion algorithm based on Shuffled Complex Evolution (SCE-UA) is used to extract mechanical properties from the measured dispersion spectra cooperating with theoretical model. Three coatings with different sprayed powders and powder processing are investigated. Results indicate that substantial linear scatterings are observed for the inverted properties due to the measured dispersion spectra with limited bandwidth inherited from the relatively high attenuations. The slope of linear scattering can be used to distinguish the coating properties. The ANiBNb sample with ball-milled coating has the best properties based on its highest velocity and least attenuation. This method is potentially useful to characterize the mechanical properties of thermally spraying coating in a nondestructive way.

  10. Impact of ALD Coating on Mn-rich Cathode Materials (Presentation)

    SciTech Connect

    Santhanagopalan, S.

    2013-06-01

    LG Chem Power Inc. (LGCPI) and NREL have collaborated to demonstrate the scalability of the atomic layer deposition (ALD) coating process over the last 6 months, and the benefits of ALD coatings for long-term cycling and calendar life are being quantified. The objectives of this work are two-fold: 1) to evaluate the scalability of the process to coat LGCPI cathodes with alumina using the ALD technique, and 2) to demonstrate improvements in rate capability and life of ALD-coated LGCPI electrodes. NREL received samples of baseline material to be coated from LGCPI. NREL carried out ALD coating of the samples with help from a subcontractor, ALD Nanosolutions. NREL fabricated cells from those samples for quick screening and feedback to ALD Nanosolutions. LGCPI is currently fabricating larger-format cells for further evaluation.

  11. Materials for Advanced Turbine Engines (MATE). Project 4: Erosion resistant compressor airfoil coating

    NASA Technical Reports Server (NTRS)

    Rashid, J. M.; Freling, M.; Friedrich, L. A.

    1987-01-01

    The ability of coatings to provide at least a 2X improvement in particulate erosion resistance for steel, nickel and titanium compressor airfoils was identified and demonstrated. Coating materials evaluated included plasma sprayed cobalt tungsten carbide, nickel carbide and diffusion applied chromium plus boron. Several processing parameters for plasma spray processing and diffusion coating were evaluated to identify coating systems having the most potential for providing airfoil erosion resistance. Based on laboratory results and analytical evaluations, selected coating systems were applied to gas turbine blades and evaluated for surface finish, burner rig erosion resistance and effect on high cycle fatigue strength. Based on these tests, the following coatings were recommended for engine testing: Gator-Gard plasma spray 88WC-12Co on titanium alloy airfoils, plasma spray 83WC-17Co on steel and nickel alloy airfoils, and Cr+B on nickel alloy airfoils.

  12. Fungi and bacterial degradation of polyamide coated aircraft material

    SciTech Connect

    Trick, K.A.; Keil, G.

    1999-11-01

    Atmospheric chemical corrosion is a severe threat to metal aircraft structures. A study has been initiated to investigate the extent and mechanism of the contribution of microorganisms to degradation of coatings and corrosion of aluminum. The study involves investigation of the effects of three parameters: type of inhibitor present in primer coating, presence or absence of a biocide in primer coating, and inoculation with microorganisms. Three variations of inhibitor are being studied, chromate inhibitor, a non-chromate inhibitor, and no inhibitor. The study is also designed to investigate three microorganism inoculations: fungal consortium, bacterial consortium and sterile. Current findings from the study indicated that the presence of a biocide may reduce corrosion. There is also indication that panels inoculated with a bacterial consortium show more corrosion than those inoculated with a fungal consortium. Currently chromates, known to be both toxic and carcinogenic, are added to organic coatings to inhibit corrosion of aluminum alloys. The results of this investigation could provide direction in the development of environmentally safe coatings.

  13. Aircraft surface coatings study: Verification of selected materials

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Three liquid coatings and four films that might improve and/or maintain the smoothness of transport aircraft surfaces are considered. Laboratory tests were performed on the liquid coatings (elastomeric polyurethanes) exposed to synthetic type hydraulic fluid, with and without a protective topcoat. Results were analyzed of a 14-month flight service evaluation of coatings applied to leading edges of an airline 727. Two additional airline service evaluations were initiated. Labortory tests were conducted on the films, bonded to aluminum substrate with various adhesives, to determine the best film/adhesive combinations. A cost/benefits analysis was performed and recommendations made for future work toward the application of this technology to commercial transports.

  14. Superhydrophobic coating to delay drug release from drug-loaded electrospun fibrous materials

    NASA Astrophysics Data System (ADS)

    Song, Botao; Xu, Shichen; Shi, Suqing; Jia, Pengxiang; Xu, Qing; Hu, Gaoli; Zhang, Hongxin; Wang, Cuiyu

    2015-12-01

    The drug-loaded electrospun fibrous materials showed attractive applications in biomedical fields; however, the serve burst release of drug from this kind of drug carrier limited its further applications. In this study, inspired by water strong repellency of superhydrophobic surface, the drug-loaded electrospun fibrous mat coated with superhydrophobic layer was constructed to retard and control drug release. The results indicated that the superhydrophobic coating could be simply fabricated on the drug-loaded electrospun mat by the electrospray approach, and the thickness of the superhydrophobic coating could be finely controlled by varying the deposition time. It was further found that, as compared with drug-loaded electrospun mats, drug released sustainably from the samples coated with superhydrophobic layer, and the drug release rate could be controlled by the thickness of superhydrophobic layer. In summary, the current approach of coating a superhydrophobic layer on the drug-loaded electrospun fibrous materials offered a fundament for drug sustained release.

  15. A simple circular-polarized antenna: Circular waveguide horn coated with lossy magnetic material

    NASA Technical Reports Server (NTRS)

    Lee, C. S.; Lee, S. W.; Justice, D. W.

    1986-01-01

    A circular waveguide horn coated with a lossy material in its interior wall can be used as an alternative to a corrugated waveguide for radiating a circularly polarized (CP) field. To achieve good CP radiation, the diameter of the structure must be larger than the free-space wavelength, and the coating material must be sufficiently lossy and magnetic. This device is cheaper and lighter in weight than the corrugated one.

  16. A simple circular-polarized antenna: Circular waveguide horn coated with lossy magnetic material

    NASA Astrophysics Data System (ADS)

    Lee, Choon S.; Justice, D. W.; Lee, Shung-Wu

    1988-02-01

    It is shown that a circular waveguide horn coated with a lossy material in its interior wall can be used as an alternative to a corrugated waveguide for radiating a circularly polarized (CP) field. To achieve good CP radiation, the diameter of the structure must be larger than the free-space wavelength, and the coating material must be sufficiently lossy and magnetic. The device is cheaper and lighter in weight than the corrugated one.

  17. A simple circular-polarized antenna: Circular waveguide horn coated with lossy magnetic material

    NASA Astrophysics Data System (ADS)

    Lee, C. S.; Lee, S. W.; Justice, D. W.

    1986-08-01

    A circular waveguide horn coated with a lossy material in its interior wall can be used as an alternative to a corrugated waveguide for radiating a circularly polarized (CP) field. To achieve good CP radiation, the diameter of the structure must be larger than the free-space wavelength, and the coating material must be sufficiently lossy and magnetic. This device is cheaper and lighter in weight than the corrugated one.

  18. A simple circular-polarized antenna: Circular waveguide horn coated with lossy magnetic material

    NASA Technical Reports Server (NTRS)

    Lee, Choon S.; Justice, D. W.; Lee, Shung-Wu

    1988-01-01

    It is shown that a circular waveguide horn coated with a lossy material in its interior wall can be used as an alternative to a corrugated waveguide for radiating a circularly polarized (CP) field. To achieve good CP radiation, the diameter of the structure must be larger than the free-space wavelength, and the coating material must be sufficiently lossy and magnetic. The device is cheaper and lighter in weight than the corrugated one.

  19. Water-thinnable polymers for durable coatings for different materials

    NASA Astrophysics Data System (ADS)

    Jankowski, Piotr; Kijowska, Dorota

    2014-05-01

    The methods of obtaining water-thinnable polymers - water-thinnable unsaturated polyester resins (WTUPR) - by polycondensation were elaborate and optimized. As hydrophilic monomers different types of sulfonate monomers were used. The monomers, with sulfonate groups and other reactive groups, were obtained by sulfonation of organic compounds with satisfactory yield. All products were analyzed by 1H NMR and 13C NMR spectra. WTUPR were used as polymeric binders for coatings applications. Coatings with relatively high pendulum hardness, good properties and durability, useful for practical applications, were obtained. Typical existing equipment for the production of unsaturated polyester resins can be applied for the industrial preparation of WTUPR.

  20. Water-thinnable polymers for durable coatings for different materials

    SciTech Connect

    Jankowski, Piotr Kijowska, Dorota

    2014-05-15

    The methods of obtaining water-thinnable polymers - water-thinnable unsaturated polyester resins (WTUPR) - by polycondensation were elaborate and optimized. As hydrophilic monomers different types of sulfonate monomers were used. The monomers, with sulfonate groups and other reactive groups, were obtained by sulfonation of organic compounds with satisfactory yield. All products were analyzed by {sup 1}H NMR and {sup 13}C NMR spectra. WTUPR were used as polymeric binders for coatings applications. Coatings with relatively high pendulum hardness, good properties and durability, useful for practical applications, were obtained. Typical existing equipment for the production of unsaturated polyester resins can be applied for the industrial preparation of WTUPR.

  1. Ultrathin coatings of nanoporous materials as property enhancements for advanced functional materials.

    SciTech Connect

    Coker, Eric Nicholas

    2010-11-01

    This report summarizes the findings of a five-month LDRD project funded through Sandia's NTM Investment Area. The project was aimed at providing the foundation for the development of advanced functional materials through the application of ultrathin coatings of microporous or mesoporous materials onto the surface of substrates such as silicon wafers. Prior art teaches that layers of microporous materials such as zeolites may be applied as, e.g., sensor platforms or gas separation membranes. These layers, however, are typically several microns to several hundred microns thick. For many potential applications, vast improvements in the response of a device could be realized if the thickness of the porous layer were reduced to tens of nanometers. However, a basic understanding of how to synthesize or fabricate such ultra-thin layers is lacking. This report describes traditional and novel approaches to the growth of layers of microporous materials on silicon wafers. The novel approaches include reduction of the quantity of nutrients available to grow the zeolite layer through minimization of solution volume, and reaction of organic base (template) with thermally-oxidized silicon wafers under a steam atmosphere to generate ultra-thin layers of zeolite MFI.

  2. Wave attenuation and mode dispersion in a waveguide coated with lossy dielectric material

    NASA Technical Reports Server (NTRS)

    Lee, C. S.; Chuang, S. L.; Lee, S. W.; Lo, Y. T.

    1984-01-01

    The modal attenuation constants in a cylindrical waveguide coated with a lossy dielectric material are studied as functions of frequency, dielectric constant, and thickness of the dielectric layer. A dielectric material best suited for a large attenuation is suggested. Using Kirchhoff's approximation, the field attenuation in a coated waveguide which is illuminated by a normally incident plane wave is also studied. For a circular guide which has a diameter of two wavelengths and is coated with a thin lossy dielectric layer (omega sub r = 9.1 - j2.3, thickness = 3% of the radius), a 3 dB attenuation is achieved within 16 diameters.

  3. Anodic Behavior of SAM2X5 Material Applied as Amorphous Coatings

    SciTech Connect

    Hailey, P D; Farmer, J C; Day, S D; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys are desirable industrial materials since they are highly resistant to corrosion and possess enhanced hardness for wear resistance. The amorphous materials can be produced from the melt as powder and later spray deposited as coatings on large engineering structures. As a laboratory experiment, SAM2X5 powder was coated on electrochemical specimens of 304SS for testing. Results show that the coated specimens did not perform satisfactorily during the laboratory testing. This is because of partial devitrification during the deposition of the powder on the small specimen substrates.

  4. Performance and properties of atomic oxygen protective coatings for polymeric materials

    NASA Astrophysics Data System (ADS)

    Banks, Bruce A.; Lamoreaux, Cynthia

    Such large LEO spacecraft as the Space Station Freedom will encounter high atomic oxygen fluences which entail the use of protective coatings for their polymeric structural materials. Such coatings have demonstrated polymer mass losses due to oxidation that are much smaller than those of unprotected materials. Attention is here given to protective and/or electrically conductive coatings of SiO(x), Ge, and indium-tin oxide which have been exposed to atomic oxygen in order to ascertain mass loss, electrical conductivity, and optical property dependence on atomic oxygen exposure.

  5. Performance and properties of atomic oxygen protective coatings for polymeric materials

    NASA Technical Reports Server (NTRS)

    Banks, Bruce A.; Lamoreaux, Cynthia

    1992-01-01

    Such large LEO spacecraft as the Space Station Freedom will encounter high atomic oxygen fluences which entail the use of protective coatings for their polymeric structural materials. Such coatings have demonstrated polymer mass losses due to oxidation that are much smaller than those of unprotected materials. Attention is here given to protective and/or electrically conductive coatings of SiO(x), Ge, and indium-tin oxide which have been exposed to atomic oxygen in order to ascertain mass loss, electrical conductivity, and optical property dependence on atomic oxygen exposure.

  6. Levelized Cost of Coating (LCOC) for selective absorber materials

    SciTech Connect

    Ho, Clifford K.; Pacheco, James E.

    2014-08-08

    A new metric has been developed to evaluate and compare selective absorber coatings for concentrating solar power applications. Previous metrics have typically considered the performance of the selective coating (i.e., solar absorptance and thermal emittance), but cost and durability were not considered. This report describes the development of the levelized cost of coating (LCOC), which is similar to the levelized cost of energy (LCOE) commonly used to evaluate alternative energy technologies. The LCOC is defined as the ratio of the annualized cost of the coating (and associated costs such as labor and number of heliostats required) to the average annual thermal energy produced by the receiver. The baseline LCOC using Pyromark 2500 paint was found to be %240.055/MWht, and the distribution of LCOC values relative to this baseline were determined in a probabilistic analysis to range from -%241.6/MWht to %247.3/MWht, accounting for the cost of additional (or fewer) heliostats required to yield the same baseline average annual thermal energy produced by the receiver. A stepwise multiple rank regression analysis showed that the initial solar absorptance was the most significant parameter impacting the LCOC, followed by thermal emittance, degradation rate, reapplication interval, and downtime during reapplication.

  7. Levelized Cost of Coating (LCOC) for selective absorber materials

    DOE PAGESBeta

    Ho, Clifford K.; Pacheco, James E.

    2014-08-08

    A new metric has been developed to evaluate and compare selective absorber coatings for concentrating solar power applications. Previous metrics have typically considered the performance of the selective coating (i.e., solar absorptance and thermal emittance), but cost and durability were not considered. This report describes the development of the levelized cost of coating (LCOC), which is similar to the levelized cost of energy (LCOE) commonly used to evaluate alternative energy technologies. The LCOC is defined as the ratio of the annualized cost of the coating (and associated costs such as labor and number of heliostats required) to the average annualmore » thermal energy produced by the receiver. The baseline LCOC using Pyromark 2500 paint was found to be %240.055/MWht, and the distribution of LCOC values relative to this baseline were determined in a probabilistic analysis to range from -%241.6/MWht to %247.3/MWht, accounting for the cost of additional (or fewer) heliostats required to yield the same baseline average annual thermal energy produced by the receiver. A stepwise multiple rank regression analysis showed that the initial solar absorptance was the most significant parameter impacting the LCOC, followed by thermal emittance, degradation rate, reapplication interval, and downtime during reapplication.« less

  8. Formation of Cr2O3 Diffusion Barrier Between Cr-Contained Stainless Steel and Cold-Sprayed Ni Coatings at High Temperature

    NASA Astrophysics Data System (ADS)

    Xu, Ya-Xin; Luo, Xiao-Tao; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2016-02-01

    A novel approach to prepare a coating system containing an in situ grown Cr2O3 diffusion barrier between a nickel top layer and 310SS was reported. Cold spraying was employed to deposit Ni(O) interlayer and top nickel coating on the Cr-contained stainless steel substrate. Ni(O) feedstock was prepared by mechanical alloying of pure nickel powders in ambient atmosphere, acting as an oxygen provider. The post-spray annealing was adopted to grow in situ Cr2O3 layer between the substrate and nickel coating. The results revealed that the diffusible oxygen can be introduced into nickel powders by mechanical alloying. The oxygen content increases to 3.25 wt.% with the increase of the ball milling duration to 8 h, while Ni(O) powders maintain a single phase of Ni. By annealing the sample in Ar atmosphere at 900 °C, a continuous Cr2O3 layer of 1-2 μm thick at the interface between 310SS and cold-sprayed Ni coating is formed. The diffusion barrier effect evaluation by thermal exposure at 750 °C shows that the Cr2O3 oxide layer effectively suppresses the outward diffusion of Fe and Cr in the substrate effectively.

  9. Investigations on the Behavior of HVOF and Cold Sprayed Ni-20Cr Coating on T22 Boiler Steel in Actual Boiler Environment

    NASA Astrophysics Data System (ADS)

    Bala, Niraj; Singh, Harpreet; Prakash, Satya; Karthikeyan, J.

    2012-01-01

    High temperature corrosion accompanied by erosion is a severe problem, which may result in premature failure of the boiler tubes. One countermeasure to overcome this problem is the use of thermal spray protective coatings. In the current investigation high velocity oxy-fuel (HVOF) and cold spray processes have been used to deposit commercial Ni-20Cr powder on T22 boiler steel. To evaluate the performance of the coatings in actual conditions the bare as well as the coated steels were subjected to cyclic exposures, in the superheater zone of a coal fired boiler for 15 cycles. The weight change and thickness loss data were used to establish kinetics of the erosion-corrosion. X-ray diffraction, surface and cross-sectional field emission scanning electron microscope/energy dispersive spectroscopy (FE-SEM/EDS) and x-ray mapping techniques were used to analyse the as-sprayed and corroded specimens. The HVOF sprayed coating performed better than its cold sprayed counterpart in actual boiler environment.

  10. Formation of interfacial compounds and the effects on stripping behaviors of a cold-sprayed Zn-Al coating on interstitial-free steel

    NASA Astrophysics Data System (ADS)

    Liang, Y. L.; Wang, Z. B.; Zhang, J. B.; Lu, K.

    2015-06-01

    By means of cold spray, a Zn-Al coating was successfully deposited on an interstitial-free (IF) steel sheet. The formation of interfacial compounds between the coating and the IF steel was studied during diffusion annealing at 400 °C. And its correlations with the stripping behaviors of the coating were investigated by using a three-point bending method. The results showed that Fe-Zn and Fe-Al-Zn compounds begin to form at the coating/substrate interface after an annealing duration of 60 min, and the stripping resistance increases slightly before that duration and then decreases significantly by further increasing annealing duration. The enhanced stripping resistance at the earlier stage might be due to the modifications of microstructure and deformation compatibility of the sprayed coating, while the decreased stripping resistance at the later stage is related to the high stress concentration at the interface of the formed brittle Fe-Al-Zn phase and the Zn-Al coating.

  11. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... atmosphere, except pipelines under paragraph (c) of this section. (b) Coating material must be suitable...

  12. Absolute Thickness Measurements on Coatings Without Prior Knowledge of Material Properties Using Terahertz Energy

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Cosgriff, Laura M.; Harder, Bryan; Zhu, Dongming; Martin, Richard E.

    2013-01-01

    This study investigates the applicability of a novel noncontact single-sided terahertz electromagnetic measurement method for measuring thickness in dielectric coating systems having either dielectric or conductive substrate materials. The method does not require knowledge of the velocity of terahertz waves in the coating material. The dielectric coatings ranged from approximately 300 to 1400 m in thickness. First, the terahertz method was validated on a bulk dielectric sample to determine its ability to precisely measure thickness and density variation. Then, the method was studied on simulated coating systems. One simulated coating consisted of layered thin paper samples of varying thicknesses on a ceramic substrate. Another simulated coating system consisted of adhesive-backed Teflon adhered to conducting and dielectric substrates. Alumina samples that were coated with a ceramic adhesive layer were also investigated. Finally, the method was studied for thickness measurement of actual thermal barrier coatings (TBC) on ceramic substrates. The unique aspects and limitations of this method for thickness measurements are discussed.

  13. Compression-Coated Tablet for Colon Targeting: Impact of Coating and Core Materials on Drug Release.

    PubMed

    Maity, Siddhartha; Sa, Biswanath

    2016-04-01

    This work was envisaged to develop compression-coated tablets using a blend of Ca(+2) ion cross-linked carboxymethyl xanthan gum (CMXG) and sodium alginate (SAL) for delayed release of immediate pulse release tablets of prednisolone (PDL) in the colon without the need of colonic bacterial intervention for degradation of the polysaccharide coat. The core tablets containing PDL and other compatible excipients were prepared by direct compression method and subsequently compression coated with different ratios of CMXG and SAL. Long T lag, the time required to restrict the drug release below 10%, and short T rap, the time required for immediate release following the T lag, were considered as suitable release parameters for evaluation of colon targeting of PDL tablets. Among the various compression coats, a blend of CMXG and SAL in a ratio of 1.5:3.5 provided T lag of 5.12 ± 0.09 h and T rap of 6.50 ± 0.05 h. The increase in microcrystalline cellulose (MCC) and crospovidone (CP) in the core tablets did not change T lag significantly although decreased the T rap marginally. Inclusion of an osmogen in the core tablets decreased the T lag to 4.05 ± 0.08 h and T rap to 3.56 ± 0.06 h. The increase in coat weight to 225 mg provided a reasonably long T lag (6.06 ± 0.09 h) and short T rap (4.36 ± 0.20 h). Drug release from most of the formulations followed the Hixson-Crowell equation and sigmoidal pattern as confirmed by the Weibull equation. In conclusion, tablets, compression coated with CMXG and SAL in a ratio of 1.5:3.5 and having 225-mg coat weight, were apparently found suitable for colon targeting. PMID:26271189

  14. Polymer-coated fibrous materials as the stationary phase in packed capillary gas chromatography.

    PubMed

    Saito, Yoshihiro; Tahara, Ai; Imaizumi, Motohiro; Takeichi, Tsutomu; Wada, Hiroo; Jinno, Kiyokatsu

    2003-10-15

    Synthetic polymer filaments have been introduced as the support material in packed capillary gas chromatography (GC). The filaments of the heat-resistant polymers, Zylon, Kevlar, Nomex, and Technora, were longitudinally packed into a short fused-silica capillary, followed by the conventional coating process for open-tubular GC columns. The separation of several test mixtures such as n-alkylbenzenes and n-alkanes was carried out with these polymer-coated fiber-packed capillary columns. With the coating by various polymeric materials on the surface of these filaments, the retentivity was significantly improved over the parent fiber-packed column (without polymer coating) as well as a conventional open-tubular capillary of the same length. The results demonstrated a good combination of Zylon as the support and poly(dimethylsiloxane)-based materials as the coating liquid-phase for the successful GC separation of n-alkanes and polycyclic aromatic hydrocarbons (PAHs), while successful applications for other separations such as poly(ethylene glycol) coating for the separation of alcohols were also obtained. From the results it has been suggested that the selectivity of the fiber-packed column could be tuned by selecting different coating materials, indicating the promising possibility for a novel usage of fine fibrous polymers as the support material that can be combined with newly synthesized coating materials specially designed for particular separations. Taking advantage of good thermal stability of the fibers, the column temperature could be elevated to higher than 350 degrees C with the combination of a short metallic capillary. PMID:14710834

  15. Waterproof Alkyl Phosphate Coated Fluoride Phosphors for Optoelectronic Materials.

    PubMed

    Nguyen, Hoang-Duy; Lin, Chun Che; Liu, Ru-Shi

    2015-09-01

    A facile approach for coating red fluoride phosphors with a moisture-resistant alkyl phosphate layer with a thickness of 50-100 nm is reported. K2 SiF6 :Mn(4+) particles were prepared by co-precipitation and then coated by esterification of P2 O5 with alcohols (methanol, ethanol, and isopropanol). This route was adopted to encapsulate the prepared phosphors using transition-metal ions as cross-linkers between the alkyl phosphate moieties. The coated phosphor particles exhibited a high water tolerance and retained approximately 87 % of their initial external quantum efficiency after aging under high-humidity (85 %) and high-temperature (85 °C) conditions for one month. Warm white-light-emitting diodes that consisted of blue InGaN chips, the prepared K2 SiF6 :Mn(4+) phosphors, and either yellow Y3 Al5 O12 :Ce(3+) phosphors or green β-SiAlON: Eu(2+) phosphors showed excellent color rendition. PMID:26214154

  16. Multifunctional coating MAI D5 intended for the protection of refractory materials

    NASA Astrophysics Data System (ADS)

    Zhestkov, B. E.; Terent'eva, V. S.

    2010-01-01

    A thin-layer heterophase MAI D5 coating intended for the protection of carbon-containing composite materials (C-C-, C-SiC-, SiC-SiC-composite material) and refractory metal-based alloys against high-temperature gas corrosion and erosion is tested. The coating is formed from a specially developed Si-Ti-Mo-B-Y microcomposition powder material. A new approach to creating self-healing heterophase coatings is used. At operating temperatures, the structure and phase composition of the MAI D5 coating provides rapid self-healing of random defects on the coating surface and in the base material owing to the presence of a silicon-containing eutectic, which favors rapid recovery of a protective amorphous silica layer consumed during operation. Under operating conditions, the coating undergoes self-organization to form a multilayer system with a number of functional oxide micro-, submicro-, and nanolayers. Samples with the MAI D5 coating are subjected to combined tests on bench plants located at MAI and TsAGI under conditions emulating the re-entry of a hypersonic aircraft, when its surface temperature reaches 2400 K. Certification tests are performed in wind tunnels located at TsAGI during a simultaneous action of a hypersonic dissociated-air flow and mechanical loads. The protection of heat-loaded structural elements in space vehicles made of ultrahigh-temperature materials against high-temperature gas corrosion and erosion by the MAI D5 coating in hypersonic dissociated-air flows is shown to be efficient.

  17. [Increase in the colony count in drinking water tanks caused by solvents from the coating material].

    PubMed

    Frensch, K; Hahn, J U; Levsen, K; Niessen, J; Schöler, H F; Schoenen, D

    1987-08-01

    As a freshly coated storage tank was put into operation a permanent colony increase in the drinking water (up to 7400 cfu/ml) could be detected. By chlorine dosage (30 mg/l) colony counts were reduced. From a second storage tank which had been coated at the same time bituminous coating material and air samples could be taken. After the exposure of the bituminous coating material in aqua bidest. 48 organic compounds were found by GC/MS-analysis. The main compounds were xylene, ethylbenzene and 1,2,4-trimethylbenzene. These compounds were also found by GC-investigations of the air-samples. The dependence between the used organic solvents and the colony increase could be demonstrated by biodegradation tests of solvent compounds. It was found that about 50 per cent of the identified compounds could be degraded by microorganisms and therefore caused a colony increase in drinking water. PMID:3118617

  18. Advanced Oxide Material Systems For 1650 C Thermal/Environmental Barrier Coating Applications

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    Advanced thermal/environmental barrier coatings (T/EBCs) are being developed for low emission SiC/SiC ceramic matrix composite (CMC) combustor and vane applications to extend the CMC liner and vane temperature capability to 1650 C (3000 F) in oxidizing and water-vapor containing combustion environments. The 1650 C T/EBC system is required to have better thermal stability, lower thermal conductivity, and improved sintering and thermal stress resistance than current coating systems. In this paper, the thermal conductivity, water vapor stability and cyclic durability of selected candidate zirconia-/hafnia-, pyrochlore- and magnetoplumbite-based T/EBC materials are evaluated. The test results have been used to downselect the T/EBC coating materials, and help demonstrate advanced 1650OC coatings feasibility with long-term cyclic durability.

  19. Conformal Deep Trench Coating with both Conducting and InsulatingMaterials

    SciTech Connect

    Ji, Lili; Kim, Jung-Kuk; Ji, Qing; Leung, Ka-Ngo; Chen, Ye; Gough, Rick A.

    2006-06-01

    A thin film coating system has been developed for deposition of both conductive and insulating material. The system employs an RF discharge plasma source with four straight RF antennas, which is made of or covered with the deposition material, thus serving simultaneously as a sputtering target. The average deposition rate of the copper thin film can be as high as 500 nm/min when operated in CW mode. Film properties under different plasma conditions have been investigated experimentally. By adjusting RF power, gas pressure, duty factor, and substrate biasing conditions, several thin film coating schemes can be achieved, one of which has been demonstrated to be suitable for conformal deep trench coating. Conformal coating over trenches of high aspect ratio (>6:1) has been demonstrated at both micron and submicron scales.

  20. Effect of ceramic coating by aerosol deposition on abrasion resistance of a resin composite material.

    PubMed

    Taira, Yohsuke; Hatono, Hironori; Mizukane, Masahiro; Tokita, Masahiro; Atsuta, Mitsuru

    2006-12-01

    Aerosol deposition (AD coating) is a novel technique to coat solid substances with a ceramic film. The purpose of the present study was to investigate the effect of AD coating on abrasion resistance of a resin composite material. A 5-microm-thick aluminum oxide layer was created on the polymerized resin composite. The specimen was cyclically abraded using a toothbrush abrasion simulator for 100,000 cycles. Abraded surface was then measured with a profilometer to determine the average roughness (Ra) and maximum roughness (Rmax). It was found that abrasion cycling increased the Ra value of the No-AD-coating group, but decreased the Ra and Rmax values of the AD coating group. Moreover, the AD coating group showed significantly smaller Ra and Rmax values after 100,000 abrasion cycles as compared to the No-coating control group. Microscopic observation supported these findings. In conclusion, the resistance of the resin composite against toothbrush abrasion was improved by AD coating. PMID:17338303

  1. High frequency atmospheric cold plasma treatment system for materials surface processing

    NASA Astrophysics Data System (ADS)

    Tudoran, Cristian D.; Surducan, Vasile; Anghel, Sorin D.

    2012-02-01

    The paper presents a new laboratory-made plasma treatment system. The power source which generates the plasma is based on a modern half-bridge type inverter circuit working at a frequency of 4 MHz, and giving an output power of about 200 W. The inverter is fed directly from the mains voltage and features high speed protection circuits for both over voltage and over current protection, making the system light and easy to operate. The output of the inverter is connected to the resonant circuit formed by a Tesla coil and the dielectric barrier discharge plasma chamber. The plasma is generated at atmospheric pressure in argon, helium or mixtures of helium and small quantities of argon. It is a cold discharge (Tgas < 150°C) with a homogeneous structure. The plasma generates chemically active species, especially O and OH, which could be important in various applications such as the treatment and processing of materials surfaces.

  2. Derivation of a Levelized Cost of Coating (LCOC) metric for evaluation of solar selective absorber materials

    DOE PAGESBeta

    Ho, C. K.; Pacheco, J. E.

    2015-06-05

    A new metric, the Levelized Cost of Coating (LCOC), is derived in this paper to evaluate and compare alternative solar selective absorber coatings against a baseline coating (Pyromark 2500). In contrast to previous metrics that focused only on the optical performance of the coating, the LCOC includes costs, durability, and optical performance for more comprehensive comparisons among candidate materials. The LCOC is defined as the annualized marginal cost of the coating to produce a baseline annual thermal energy production. Costs include the cost of materials and labor for initial application and reapplication of the coating, as well as the costmore » of additional or fewer heliostats to yield the same annual thermal energy production as the baseline coating. Results show that important factors impacting the LCOC include the initial solar absorptance, thermal emittance, reapplication interval, degradation rate, reapplication cost, and downtime during reapplication. The LCOC can also be used to determine the optimal reapplication interval to minimize the levelized cost of energy production. As a result, similar methods can be applied more generally to determine the levelized cost of component for other applications and systems.« less

  3. Derivation of a Levelized Cost of Coating (LCOC) metric for evaluation of solar selective absorber materials

    SciTech Connect

    Ho, C. K.; Pacheco, J. E.

    2015-06-05

    A new metric, the Levelized Cost of Coating (LCOC), is derived in this paper to evaluate and compare alternative solar selective absorber coatings against a baseline coating (Pyromark 2500). In contrast to previous metrics that focused only on the optical performance of the coating, the LCOC includes costs, durability, and optical performance for more comprehensive comparisons among candidate materials. The LCOC is defined as the annualized marginal cost of the coating to produce a baseline annual thermal energy production. Costs include the cost of materials and labor for initial application and reapplication of the coating, as well as the cost of additional or fewer heliostats to yield the same annual thermal energy production as the baseline coating. Results show that important factors impacting the LCOC include the initial solar absorptance, thermal emittance, reapplication interval, degradation rate, reapplication cost, and downtime during reapplication. The LCOC can also be used to determine the optimal reapplication interval to minimize the levelized cost of energy production. As a result, similar methods can be applied more generally to determine the levelized cost of component for other applications and systems.

  4. Deposition and Characterization of HVOF Thermal Sprayed Functionally Graded Coatings Deposited onto a Lightweight Material

    NASA Astrophysics Data System (ADS)

    Hasan, M.; Stokes, J.; Looney, L.; Hashmi, M. S. J.

    2009-02-01

    There is a significant interest in lightweight materials (like aluminum, magnesium, titanium, and so on) containing a wear resistance coating, in such industries as the automotive industry, to replace heavy components with lighter parts in order to decrease vehicle weight and increase fuel efficiency. Functionally graded coatings, in which the composition, microstructure, and/or properties vary gradually from the bond coat to the top coat, may be applied to lightweight materials, not only to decrease weight, but also to enhance components mechanical properties by ensuring gradual microstructural (changes) together with lower residual stress. In the current work, aluminum/tool-steel functionally graded coatings were deposited onto lightweight aluminum substrates. The graded coatings were then characterized in terms of residual stress and hardness. Results show that residual stress increased with an increase in deposition thickness and a decrease in number of layers. However, the hardness also increased with an increase in deposition thickness and decrease in number of layers. Therefore, an engineer must compromise between the hardness and stress values while designing a functionally graded coating-substrate system.

  5. Improving material-specific dispense processes for low-defect coatings

    NASA Astrophysics Data System (ADS)

    Smith, Brian; Ramirez, Raul; Braggin, Jennifer; Wu, Aiwen; Anderson, Karl; Berron, John; Brakensiek, Nick; Washburn, Carlton

    2010-04-01

    Minimizing defects in spin-on lithography coatings requires a careful understanding of the interactions between the spin-on coating material and the filtration and dispense system used on the coating track. A wet-developable bottom anti-reflective coating (BARC) was examined for its interaction with polyamide and UPE media when utilizing the Entegris IntelliGen Mini dispense system. In addition, a new method of priming the filter and pump is described which improves the wetting of the filter media, preventing bubbles and other defect-generating air pockets within the system. The goal is to establish plumb-on procedures that are material and hardware specific to avoid any defect problems in the coating process, as well as to gain a better understanding of the chemical and physical interactions that lead to coating defects. Liquid particle counts from a laboratory-based filtration stand are compared with on-wafer defects from a commercial coating track to establish a correlation and allow better prediction of product performance. This comparison in turn will provide valuable insight to the engineering process of product filtration and bottling at the source.

  6. Nondestructive Measurement Material Characterization of Thermal Sprayed Nickel Aluminum Coatings by using Laser Ultrasound Technique

    NASA Astrophysics Data System (ADS)

    Yeh, Cheng Hung; Wu, Tai Chieh; Yang, Che Hua

    This research focused on characterization of mechanical properties in Nickel-Aluminum coating with different thermal technique and processing parameters at high temperature environment up to 295°C. With the laser ultrasound technique (LUT), guided acoustic waves are generated to propagate on the Ni-Al sprayed coatings. By measuring dispersive phase velocity followed by SCE-UA inversion algorithm. The Young's modulus of coatings which fabricated by HVOF technique is higher than APS technique. This technique is potentially useful to probe the material characterization at high temperature environment in a remote and non-destructive way.

  7. Microwave absorption properties of carbon nanocoils coated with highly controlled magnetic materials by atomic layer deposition.

    PubMed

    Wang, Guizhen; Gao, Zhe; Tang, Shiwei; Chen, Chaoqiu; Duan, Feifei; Zhao, Shichao; Lin, Shiwei; Feng, Yuhong; Zhou, Lei; Qin, Yong

    2012-12-21

    In this work, atomic layer deposition is applied to coat carbon nanocoils with magnetic Fe(3)O(4) or Ni. The coatings have a uniform and highly controlled thickness. The coated nanocoils with coaxial multilayer nanostructures exhibit remarkably improved microwave absorption properties compared to the pristine carbon nanocoils. The enhanced absorption ability arises from the efficient complementarity between complex permittivity and permeability, chiral morphology, and multilayer structure of the products. This method can be extended to exploit other composite materials benefiting from its convenient control of the impedance matching and combination of dielectric-magnetic multiple loss mechanisms for microwave absorption applications. PMID:23171130

  8. Use of antimicrobial films and edible coatings incorporating chemical and biological preservatives to control growth of Listeria monocytogenes on cold smoked salmon.

    PubMed

    Neetoo, Hudaa; Mahomoodally, Fawzi

    2014-01-01

    The relatively high incidence of Listeria monocytogenes in cold smoked salmon (CSS) is of concern as it is a refrigerated processed food of extended durability (REPFED). The objectives of this study were to compare and optimize the antimicrobial effectiveness of films and coatings incorporating nisin (Nis) and sodium lactate (SL), sodium diacetate (SD), potassium sorbate (PS), and/or sodium benzoate (SB) in binary or ternary combinations on CSS. Surface treatments incorporating Nis (25000 IU/mL) in combination with PS (0.3%) and SB (0.1%) had the highest inhibitory activity, reducing the population of L. monocytogenes by a maximum of 3.3 log CFU/cm(2) (films) and 2.9 log CFU/cm(2) (coatings) relative to control samples after 10 days of storage at 21°C. During refrigerated storage, coatings were more effective in inhibiting growth of L. monocytogenes than their film counterparts. Cellulose-based coatings incorporating Nis, PS, and SB reduced the population of L. monocytogenes, and anaerobic and aerobic spoilage flora by a maximum of 4.2, 4.8, and 4.9 log CFU/cm(2), respectively, after 4 weeks of refrigerated storage. This study highlights the effectiveness of cellulose-based edible coatings incorporating generally regarded as safe (GRAS) natural and chemical antimicrobials to inhibit the development of L. monocytogenes and spoilage microflora thus enhancing the safety and quality of CSS. PMID:25089272

  9. Use of Antimicrobial Films and Edible Coatings Incorporating Chemical and Biological Preservatives to Control Growth of Listeria monocytogenes on Cold Smoked Salmon

    PubMed Central

    Mahomoodally, Fawzi

    2014-01-01

    The relatively high incidence of Listeria monocytogenes in cold smoked salmon (CSS) is of concern as it is a refrigerated processed food of extended durability (REPFED). The objectives of this study were to compare and optimize the antimicrobial effectiveness of films and coatings incorporating nisin (Nis) and sodium lactate (SL), sodium diacetate (SD), potassium sorbate (PS), and/or sodium benzoate (SB) in binary or ternary combinations on CSS. Surface treatments incorporating Nis (25000 IU/mL) in combination with PS (0.3%) and SB (0.1%) had the highest inhibitory activity, reducing the population of L. monocytogenes by a maximum of 3.3 log CFU/cm2 (films) and 2.9 log CFU/cm2 (coatings) relative to control samples after 10 days of storage at 21°C. During refrigerated storage, coatings were more effective in inhibiting growth of L. monocytogenes than their film counterparts. Cellulose-based coatings incorporating Nis, PS, and SB reduced the population of L. monocytogenes, and anaerobic and aerobic spoilage flora by a maximum of 4.2, 4.8, and 4.9 log CFU/cm2, respectively, after 4 weeks of refrigerated storage. This study highlights the effectiveness of cellulose-based edible coatings incorporating generally regarded as safe (GRAS) natural and chemical antimicrobials to inhibit the development of L. monocytogenes and spoilage microflora thus enhancing the safety and quality of CSS. PMID:25089272

  10. Effect of Tool Rotation Speed on Microstructure and Microhardness of Friction-Stir-Processed Cold-Sprayed SiCp/Al5056 Composite Coating

    NASA Astrophysics Data System (ADS)

    Huang, Chunjie; Li, Wenya; Zhang, Zhihan; Planche, Marie-pierre; Liao, Hanlin; Montavon, Ghislain

    2016-08-01

    SiC-particle-reinforced Al5056-matrix composite coatings were deposited onto Al2024 substrates by cold spraying using a powder mixture having 15 vol.% SiC. To investigate the effects of friction stir processing (FSP) parameters on the microstructure and microhardness of the as-sprayed coating, the as-sprayed composite coating was then subjected to FSP using a stir tool having a threaded pin with rotation speed of 600 rpm and 1400 rpm. Results showed that the coatings presented Al and SiC phases before and after FSP treatment, and no other diffraction peaks were detected. Fine grains were produced in the Al5056 matrix due to severe plastic deformation during FSP, and the refined SiC particles exhibited a homogeneous distribution in the FSPed coating. In addition, an evident reduction of porosity (from 0.36% to 0.08% at 600 rpm or 0.09% at 1400 rpm) occurred, and a dramatic size reduction of the reinforcement from 12.5 µm to 6.5 µm at 600 rpm or 7.0 µm at 1400 rpm was achieved. Nevertheless, the microhardness profile presented general softening and a decrease from 143.9 HV to about 110 HV.

  11. Fabrication of TEOS/PDMS/F127 hybrid coating materials for conservation of historic stone sculptures

    NASA Astrophysics Data System (ADS)

    Liu, Yurong; Liu, Jia

    2016-08-01

    The present work was aimed to develop a new kind of stone conservation materials (TEOS/PDMS/F127 hybrid coating) by a facile sol-gel method for the protection of decayed sandstones of Chongqing Dazu stone sculptures in China. The hydrophobic property, surface morphology, water vapor permeability, ultraviolet aging resistance and mechanical properties were measured to evaluate the effectiveness of TEOS/PDMS/F127 hybrid coating as a stone conservation material. The results showed that the addition of hydroxyl-terminated polydimethylsiloxane (PDMS-OH) contributed to improve the hydrophobic properties and incorporation of PEO-PPO-PEO (F127) surfactant resulted in the formation of superficial protrusions with micro- and nanoscopic structures and overall alteration of surface morphology and roughness, thus preventing the coating materials from cracking. After treatment with TEOS/PDMS/F127 hybrid coating materials, the ultraviolet aging resistance and mechanical properties of stone were also improved without the obvious effects on the breathability and color of the stone, indicating promising applications of TEOS/PDMS/F127 hybrid coating materials for conservation of historic stone sculptures.

  12. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    PubMed

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. PMID:27524006

  13. Effective mineral coatings for hardening the surface of metallic materials

    NASA Astrophysics Data System (ADS)

    Kislov, S. V.; Kislov, V. G.; Skazochkin, A. V.; Bondarenko, G. G.; Tikhonov, A. N.

    2015-07-01

    The structural changes that occur in the surface and surface layers of steel 20Kh13 and titanium alloy PT-3V (Russian designation) samples after each stage of hardening due to a formed mineral surface layer are studied by optical microscopy, transmission electron microscopy, and scanning electron microscopy. Electric spark alloying, pressing, and ultrasonic processing are used to reach the effect of volume compression of the base metal and the mineral in the plastic deformation zone. As a result, applied mineral particles concentrate in preliminarily created microvoids in a thin surface layer. The surface layer thus modified acquires a high hardness and wear resistance. Durometry shows that the hardness of the processed sample surfaces increases more than twofold. Therefore, the developed technology of creating a mineral coating can be used to increase the tribological properties of the surfaces of the parts, units, and mechanisms of turbine, pump, and mining equipment, which undergo intense wear during operation.

  14. Ultrasonic determination of Young's moduli of the coat and core materials of a drug tablet.

    PubMed

    Akseli, Ilgaz; Becker, Douglas C; Cetinkaya, Cetin

    2009-03-31

    Many modern tablet presses have system controls that monitor the force exerted to compress the solid oral dosage forms; however this data provides only limited information about the mechanical state of the tablet due to various process and materials uncertainties. A contact pulse/echo ultrasonic scheme is presented for the determination of the local Young's moduli of the coat and the core materials of enteric-coated and monolayer coated tablets. The Young's modulus of a material compacted into solid dosage can be related to its mechanical hardness and, consequently, its dissolution rate. In the current approach, short ultrasonic pulses are generated by the active element of a delay line transducer and are launched into the tablet. The waveforms reflected from the tablet coat-core interface are captured by the same transducer and are processed for determining the reflection and transmission coefficients of the interface from partially overlapping echoes. The Young's moduli of the coat and the core materials are then extracted from these coefficients. The results are compared to those obtained by an air-coupled acoustic excitation study, and good agreement is found. The described measurement technique provides greater insight into the local physical properties of the solid oral dosage form and, as a result, has the potential to provide better hardness-related performance predictability of compacts. PMID:19059326

  15. Advanced Oxide Material Systems for 1650 C Thermal/Environmental Barrier Coating Applications

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    Advanced thermal and environmental barrier coatings (TEBCs) are being developed for low-emission SiC/SiC ceramic matrix composite (CMC) combustor and vane applications to extend the CMC liner and vane temperature capability to 1650 C (3000 F) in oxidizing and water-vapor-containing combustion environments. The advanced 1650 C TEBC system is required to have a better high-temperature stability, lower thermal conductivity, and more resistance to sintering and thermal stress than current coating systems under engine high-heat-flux and severe thermal cycling conditions. In this report, the thermal conductivity and water vapor stability of selected candidate hafnia-, pyrochlore- and magnetoplumbite-based TEBC materials are evaluated. The effects of dopants on the materials properties are also discussed. The test results have been used to downselect the TEBC materials and help demonstrate the feasibility of advanced 1650 C coatings with long-term thermal cycling durability.

  16. Nano-magnetic particles used in biomedicine: core and coating materials.

    PubMed

    Karimi, Z; Karimi, L; Shokrollahi, H

    2013-07-01

    Magnetic nanoparticles for medical applications have been developed by many researchers. Separation, immunoassay, drug delivery, magnetic resonance imaging and hyperthermia are enhanced by the use of suitable magnetic nanoparticles and coating materials in the form of ferrofluids. Due to their low biocompatibility and low dispersion in water solutions, nanoparticles that are used for biomedical applications require surface treatment. Various kinds of coating materials including organic materials (polymers), inorganic metals (gold, platinum) or metal oxides (aluminum oxide, cobalt oxide) have been attracted during the last few years. Based on the recent advances and the importance of nanomedicine in human life, this paper attempts to give a brief summary on the different ferrite nano-magnetic particles and coatings used in nanomedicine. PMID:23623057

  17. Space exploration with a solar sail coated by materials that undergo thermal desorption

    NASA Astrophysics Data System (ADS)

    Kezerashvili, Roman Ya.

    2015-12-01

    For extrasolar space exploration it is suggested to use space environmental effects such as solar radiation heating to accelerate a solar sail coated by materials that undergo thermal desorption at a particular temperature. The developed approach allows the perihelion of the solar sail orbits to be determined based on the temperature requirement for the solar sail materials. Our study shows that the temperature of a solar sail increases as r - 2 / 5 when the heliocentric distance r decreases. The proposed sail has two coats of the materials that undergo desorption at different solar sail temperatures depending on the heliocentric distance. The first desorption occurs at the Earth orbit and provides the thrust needed to propel the solar sail toward the Sun. When the solar sail approaches the Sun, its temperature increases, and the second coat undergoes desorption at the perihelion of the heliocentric escape orbit. This provides a second thrust and boosts the solar sail to its escape velocity.

  18. A novel radial anode layer ion source for inner wall pipe coating and materials modification—Hydrogenated diamond-like carbon coatings from butane gas

    NASA Astrophysics Data System (ADS)

    Murmu, Peter P.; Markwitz, Andreas; Suschke, Konrad; Futter, John

    2014-08-01

    We report a new ion source development for inner wall pipe coating and materials modification. The ion source deposits coatings simultaneously in a 360° radial geometry and can be used to coat inner walls of pipelines by simply moving the ion source in the pipe. Rotating parts are not required, making the source ideal for rough environments and minimizing maintenance and replacements of parts. First results are reported for diamond-like carbon (DLC) coatings on Si and stainless steel substrates deposited using a novel 360° ion source design. The ion source operates with permanent magnets and uses a single power supply for the anode voltage and ion acceleration up to 10 kV. Butane (C4H10) gas is used to coat the inner wall of pipes with smooth and homogeneous DLC coatings with thicknesses up to 5 μm in a short time using a deposition rate of 70 ± 10 nm min-1. Rutherford backscattering spectrometry results showed that DLC coatings contain hydrogen up to 30 ± 3% indicating deposition of hydrogenated DLC (a-C:H) coatings. Coatings with good adhesion are achieved when using a multiple energy implantation regime. Raman spectroscopy results suggest slightly larger disordered DLC layers when using low ion energy, indicating higher sp3 bonds in DLC coatings. The results show that commercially interesting coatings can be achieved in short time.

  19. A novel radial anode layer ion source for inner wall pipe coating and materials modification--hydrogenated diamond-like carbon coatings from butane gas.

    PubMed

    Murmu, Peter P; Markwitz, Andreas; Suschke, Konrad; Futter, John

    2014-08-01

    We report a new ion source development for inner wall pipe coating and materials modification. The ion source deposits coatings simultaneously in a 360° radial geometry and can be used to coat inner walls of pipelines by simply moving the ion source in the pipe. Rotating parts are not required, making the source ideal for rough environments and minimizing maintenance and replacements of parts. First results are reported for diamond-like carbon (DLC) coatings on Si and stainless steel substrates deposited using a novel 360° ion source design. The ion source operates with permanent magnets and uses a single power supply for the anode voltage and ion acceleration up to 10 kV. Butane (C4H10) gas is used to coat the inner wall of pipes with smooth and homogeneous DLC coatings with thicknesses up to 5 μm in a short time using a deposition rate of 70 ± 10 nm min(-1). Rutherford backscattering spectrometry results showed that DLC coatings contain hydrogen up to 30 ± 3% indicating deposition of hydrogenated DLC (a-C:H) coatings. Coatings with good adhesion are achieved when using a multiple energy implantation regime. Raman spectroscopy results suggest slightly larger disordered DLC layers when using low ion energy, indicating higher sp(3) bonds in DLC coatings. The results show that commercially interesting coatings can be achieved in short time. PMID:25173323

  20. Nanoparticulate zinc oxide as a coating material for orthopedic and dental implants.

    PubMed

    Memarzadeh, Kaveh; Sharili, Amir S; Huang, Jie; Rawlinson, Simon C F; Allaker, Robert P

    2015-03-01

    Orthopedic and dental implants are prone to infection. In this study, we describe a novel system using zinc oxide nanoparticles (nZnO) as a coating material to inhibit bacterial adhesion and promote osteoblast growth. Electrohydrodynamic atomisation (EHDA) was employed to deposit mixtures of nZnO and nanohydroxyapatite (nHA) onto the surface of glass substrates. Nano-coated substrates were exposed to Staphylococcus aureus suspended in buffered saline or bovine serum to determine antimicrobial activity. Our results indicate that 100% nZnO and 75% nZnO/25% nHA composite-coated substrates have significant antimicrobial activity. Furthermore, osteoblast function was explored by exposing cells to nZnO. UMR-106 cells exposed to nZnO supernatants showed minimal toxicity. Similarly, MG-63 cells cultured on nZnO substrates did not show release of TNF-α and IL-6 cytokines. These results were reinforced by both proliferation and differentiation studies which revealed that a substrate coated with exclusively nZnO is more efficient than composite surface coatings. Finally, electron and light microscopy, together with immunofluorescence staining, revealed that all cell types tested, including human mesenchymal cell (hMSC), were able to maintain normal cell morphology when adhered onto the surface of the nano-coated substrates. Collectively, these findings indicate that nZnO can, on its own, provide an optimal coating for future bone implants that are both antimicrobial and biocompatible. PMID:24862288

  1. The Evaluation of Hydroxyapatite (HA) Coated and Uncoated Porous Tantalum for Biomedical Material Applications

    NASA Astrophysics Data System (ADS)

    Safuan, Nadia; Sukmana, Irza; Kadir, Mohammed Rafiq Abdul; Noviana, Deni

    2014-04-01

    Porous tantalum has been used as an orthopedic implant for bone defects as it has a good corrosion resistance and fatigue behaviour properties. However, there are some reports on the rejection of porous Ta after the implantation. Those clinical cases refer to the less bioactivity of metallic-based materials. This study aims to evaluate hydroxyapatite coated and uncoated porous Tantalum in order to improve the biocompatibility of porous tantalum implant and osseointegration. Porous tantalum was used as metallic-base substrate and hydroxyapatite coating has been done using plasma-spraying technique. Scanning Electron Microscopy (SEM) and Field Emission Scanning Electron Microscopy (FESEM) techniques were utilizes to investigate the coating characteristics while Confocal Raman Microscopy to investigate the interface and image. The effect of coating to the corrosion behaviour was assessed by employing potentiodynamic polarization tests in simulated body fluid at 37±1 °C. Based on SEM and FESEM results, the morphologies as well the weight element consists in the uncoated and hydroxyapatite coated porous tantalum were revealed. The results indicated that the decrease in corrosion current density for HA coated porous Ta compared to the uncoated porous Ta. This study concluded that by coating porous tantalum with HA supports to decrease the corrosion rate of pure porous.

  2. Characterization of Ceramic Material Produced From a Cold Crucible Induction Melter Test

    SciTech Connect

    Amoroso, J.; Marra, J.

    2015-04-30

    This report summarizes the results from characterization of samples from a melt processed surrogate ceramic waste form. Completed in October of 2014, the first scaled proof of principle cold crucible induction melter (CCIM) test was conducted to process a Fe-hollandite-rich titanate ceramic for treatment of high level nuclear waste. X-ray diffraction, electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the CCIM material produced. Core samples at various radial locations from the center of the CCIM were taken. These samples were also sectioned and analyzed vertically. Together, the various samples were intended to provide an indication of the homogeneity throughout the CCIM with respect to phase assemblage, chemical composition, and chemical durability. Characterization analyses confirmed that a crystalline ceramic with desirable phase assemblage was produced from a melt using a CCIM. Hollandite and zirconolite were identified in addition to possible highly-substituted pyrochlore and perovskite. Minor phases rich in Fe, Al, or Cs were also identified. Remarkably only minor differences were observed vertically or radially in the CCIM material with respect to chemical composition, phase assemblage, and durability. This recent CCIM test and the resulting characterization in conjunction with demonstrated compositional improvements support continuation of CCIM testing with an improved feed composition and improved melter system.

  3. Microtensile bond strength of indirect resin composite to resin-coated dentin: interaction between diamond bur roughness and coating material.

    PubMed

    Kameyama, Atsushi; Oishi, Takumi; Sugawara, Toyotarou; Hirai, Yoshito

    2009-02-01

    This aim of this study was to determine the effect of type of bur and resin-coating material on microtensile bond strength (microTBS) of indirect composite to dentin. Dentin surfaces were first ground with two types of diamond bur and resin-coated using UniFil Bond (UB) or Adper Single Bond (SB), and then bonded to a resin composite disc for indirect restoration with adhesive resin cement. After storage for 24 hr in distilled water at 37 degrees C, microTBS was measured (crosshead speed 1 mm/min). When UB was applied to dentin prepared using the regular-grit diamond bur, microTBS was significantly lower than that in dentin prepared using the superfine-grit bur. In contrast, no significant difference was found between regular-grit and superfine-grit bur with SB. However, more than half of the superfine-grit specimens failed before microTBS testing. These results indicate that selection of bur type is important in improving the bond strength of adhesive resin cement between indirect resin composite and resin-coated dentin. PMID:19622875

  4. Effect of the coating properties on crack propagation in fiber-reinforced materials

    SciTech Connect

    Kumar, S.; Singh, R.N.

    1996-12-31

    A finite element technique is used to study the effects of the coating properties on the crack propagation in fiber-reinforced materials. Crack opening stresses and energy release rates for the crack penetration and deflection have been studied in SCS6 (fiber) -C/BN (coating) - Zircon (matrix) composites. Effect of the coating thickness on crack propagation has been also studied. In general, no significant changes are found in stress ratio (ratio of hoop stresses along the crack and at the interface) and energy release rate ratio (ratio of energy release rates for the crack penetration and crack deflection), but the magnitudes of the stresses and energy release rates change substantially with the change in the coating thickness.

  5. Plasma sprayed coatings for containment of Cu-Mg-Si metallic phase change material

    DOE PAGESBeta

    Withey, Elizabeth Ann; Kruizenga, Alan Michael; Andraka, Charles E.; Gibbs, Paul J.

    2016-01-01

    In this study, the performance of Y2O3-stabilized ZrO2 (YSZ), Y2O3, and Al2O3 plasma sprayed coatings are investigated for their ability to prevent attack of Haynes 230 by a near-eutectic Cu-Mg-Si metallic phase change material (PCM) in a closed environment at 820 °C. Areas where coatings failed were identified with optical and scanning electron microscopy, while chemical interactions were clarified through elemental mapping using electron microprobe analysis. Despite its susceptibility to reduction by Mg, the Al2O3 coating performed well while the YSZ and Y2O3 coating showed clear areas of attack. These results are attributed to the evolution of gaseous Mg atmore » 820 °C leading to the formation of MgO and MgAl2O4.« less

  6. INSTRUMENTS AND METHODS OF INVESTIGATION: Modification of material properties and coating deposition using plasma jets

    NASA Astrophysics Data System (ADS)

    Pogrebnyak, Alexander D.; Tyurin, Yu N.

    2005-05-01

    The review is concerned with the current status of research on the use of plasma jets for the modification of surface properties of metalware, as well as of investigations of doping and mass transfer of elements. The effect of thermal plasma parameters on the efficiency of surface processing of metal materials is discussed. The structure and properties of protective coatings produced by exposure to pulsed plasmas are analyzed. A new direction for the production of combined coatings is considered. Their structure and properties were studied by the example of Fe, Cu, steels, and alloys, including titanium alloys; the modification process was shown to be controllable by the action of pulsed plasma jets. The physical factors that affect the modification process and the coating deposition, and their effect on the structure and properties of metallic, ceramic - metal, and ceramic coatings were analyzed.

  7. Testing the role of silicic acid and bioorganic materials in the formation of rock coatings

    NASA Astrophysics Data System (ADS)

    Kolb, Vera M.; Philip, Ajish I.; Perry, Randall S.

    2004-11-01

    Silica, amino acids, and DNA were recently discovered in desert varnish. In this work we experimentally test the proposed role of silicic acid and bio-chemicals in the formation of desert varnish and other rock coatings. We have developed a protocol in which the rocks were treated with a mixture of silicic acid, sugars, amino acids, metals and clays, under the influence of heat and UV light. This protocol reflects the proposed mechanism of the polymerization of silicic acid with the biooganic materials, and the laboratory model for the natural conditions under which the desert varnish is formed. Our experiments produced coatings with a hardness and morphology that resemble the natural ones. These results provide a support for the role of silicic acid in the formation of rock coatings. Since the hard silica-based coatings preserve organic compounds in them, they may serve as a biosignature for life, here or possibly on Mars.

  8. Testing the Role of Silicic Acid and Bioorganic Materials in the Formation of Rock Coatings

    SciTech Connect

    Kolb, Vera; Philip, Ajish I.; Perry, Randall S.

    2004-12-01

    Silica, amino acids, and DNA were recently discovered in desert varnish. In this work we experimentally test the proposed role of silicic acid and bio-chemicals in the formation of desert varnish and other rock coatings. We have developed a protocol in which hte rocks were treated with a mixture of silicic acid, sugars, amino acids, metals and clays, under the influence of heat and UV light. This protocol reflects the proposed mechanism of hte polymerization of silicic acid with the bioorganic materials, and the laboratory model for the natural conditions under which the desert varnish is formed. Our experiments produced coatings with a hardness and morphology that resemble the nature ones. These results provide a support for the role of silicic acid in the formation of rock coatings. Since the hard silica-based coatings preserve organic compounds in them, they may serve as a biosignature for life, here or possibly Mars.

  9. Effect of Substrate Materials on Fabrication of Si3N4 Coating by Reactive Spraying

    NASA Astrophysics Data System (ADS)

    Inamoto, Tatsuya; Yamada, Motohiro; Fukumoto, Masahiro; Yasui, Toshiaki

    Silicon nitride (Si3N4), a kind of non-oxide ceramics, has excellent properties for high temperature application and resistance of wears and corrosion, and is expected as a high temperature material. Reactive plasma spraying process, in which metal element reacts with surrounding active species in plasma, is useful for the spraying of non-oxide ceramics. In this research, Si/Si3N4 coating was fabricated by reactive radio frequency (RF) plasma spraying with graphite substrate. Si3N4 content in the coatings increased with N2 gas flow rate. Vickers hardness of the coatings increased with Si3N4 content in Si/Si3N4 coatings. The maximum content of Si3N4 was 53 wt% its hardness was 1272 Hv.

  10. Development of a Process Analytical Technology (PAT) for in-line monitoring of film thickness and mass of coating materials during a pan coating operation.

    PubMed

    Gendre, Claire; Genty, Muriel; Boiret, Mathieu; Julien, Marc; Meunier, Loïc; Lecoq, Olivier; Baron, Michel; Chaminade, Pierre; Péan, Jean Manuel

    2011-07-17

    The aim of this study was to perform in-line Near Infrared (NIR) measurements inside a pan coater to monitor a coating operation in real-time, by predicting the increases in mass of coating materials and coating thickness. A polymer combination of ethylcellulose/poly(vinyl-alcohol)-poly(ethylene-glycol) graft copolymer was used as functional aqueous coating. Coated tablets were sampled at regular intervals during the coating operation, then subjected to either simple and fast weighing (n=50) or accurate and non-destructive Terahertz Pulsed Imaging (TPI) measurements (n=3). Off-line NIR spectra analysis revealed that the coating operation could efficiently be controlled by focusing on two distinct NIR regions, related to absorption bands of ethylcellulose. Principal component analysis of in-line NIR spectra gave a clear classification of the collected coated tablets. Real-time quantitative monitoring of the coating operation was successfully performed from partial least square calibration models built using either TPI or weighing as reference method. Coating thicknesses as well as mass of coating materials used as primary values provided accurate NIR predictions. A comparison study demonstrated that both reference methods led to reliable and accurate real-time monitoring of the coating operation. This work demonstrated that in-line NIR measurements associated with multivariate analyses can be implemented to monitor in real-time a pan coating operation in order to fulfil the expectations of ICH Q8 guideline on pharmaceutical development, especially in terms of PAT control strategy and reduced end-product testing. PMID:21569842

  11. Development of a protective decorative fire resistant low smoke emitting, thermally stable coating material

    NASA Technical Reports Server (NTRS)

    1976-01-01

    The development of suitable electrocoatings and subsequent application to nonconductive substrates are discussed. Substrates investigated were plastics or resin-treated materials such as FX-resin (phenolic-type resin) impregnated fiberglass mat, polyphenylene sulfide, polyether sulfone and polyimide-impregnated unidirectional fiberglass. Efforts were aimed at formulating a fire-resistant, low smoke emitting, thermally stable, easily cleaned coating material. The coating is to be used for covering substrate panels, such as aluminum, silicate foam, polymeric structural entities, etc., all of which are applied in the aircraft cabin interior and thus subject to the spillages, scuffing, spotting and the general contaminants which prevail in aircraft passenger compartments.

  12. Biodegradation rate of shellac coated bovine hydroxyapatite for bone filler material

    NASA Astrophysics Data System (ADS)

    Triyono, Joko; Triyono, Susilowati, Endang; Murdiyantara, Suci Anindya

    2016-03-01

    This work reports on the effect of shellac coated hydroxyapatite (HA) on the biodegradation rate. The HA was processed from bovine bone. Shellac was derived from the resinous secretion of the lac insect. The aims of the addition of shellac solution is to know how the biodegradation rate material in the Phosphate Buffered Saline (PBS) solution. The four different of shellac solutions (2,5%; 5%; 7,5%; and 10% weight) coated HA scaffoldand one ratio as a control. It was concluded that the ability of biodegradation rate a materialwas not influenced by the ratio of shellac. All materials were biodegradedwhen they were soaked in PBS solution.

  13. Emissivity Results on High Temperature Coatings for Refractory Composite Materials

    NASA Technical Reports Server (NTRS)

    Ohlhorst, Craig W.; Vaughn, Wallace L.; Daryabeigi, Kamran; Lewis, Ronald K.; Rodriguez, Alvaro C.; Milhoan, James D.; Koenig, John R.

    2007-01-01

    The directional emissivity of various refractory composite materials considered for application for reentry and hypersonic vehicles was investigated. The directional emissivity was measured at elevated temperatures of up to 3400 F using a directional spectral radiometric technique during arc-jet test runs. A laboratory-based relative total radiance method was also used to measure total normal emissivity of some of the refractory composite materials. The data from the two techniques are compared. The paper will also compare the historical database of Reinforced Carbon-Carbon emissivity measurements with emissivity values generated recently on the material using the two techniques described in the paper.

  14. Mechanical Properties of Air Plasma Sprayed Environmental Barrier Coating (EBC) Materials

    NASA Technical Reports Server (NTRS)

    Richards, Bradley; Zhu, Dongming; Ghosn, Louis; Wadley, Haydn

    2015-01-01

    Development work in Environmental Barrier Coatings (EBCs) for Ceramic Matrix Composites (CMCs) has focused considerably on the identification of materials systems and coating architectures to meet application needs. The evolution of these systems has occurred so quickly that modeling efforts and requisite data for modeling lag considerably behind development. Materials property data exists for many systems in the bulk form, but the effects of deposition on the critical properties of strength and fracture behavior are not well studied. We have plasma sprayed bulk samples of baseline EBC materials (silicon, ytterbium disilicate) and tested the mechanical properties of these materials to elicit differences in strength and toughness. We have also endeavored to assess the mixed-mode fracture resistance, Gc, of silicon in a baseline EBC applied to SiCSiC CMC via four point bend test. These results are compared to previously determined properties of the comparable bulk material.

  15. The application of Cold Atmospheric Plasma (CAP) for the sterilisation of spacecraft materials

    NASA Astrophysics Data System (ADS)

    Rettberg, Petra; Barczyk, Simon; Morfill, Gregor; Thomas, Hubertus; Satoshi Shimizu, .; Shimizu, Tetsuji; Klaempfl, Tobias

    2012-07-01

    Plasma, oft called the fourth state of matter after solid, liquid and gas, is defined by its ionized state. Ionization can be induced by different means, such as a strong electromagnetic field applied with a microwave generator. The concentration and composition of reactive atoms and molecules produced in Cold Atmospheric Plasma (CAP) depends on the gases used, the gas flow, the power applied, the humidity level etc.. In medicine, low-temperature plasma is already used for the sterilization of surgical instruments, implants and packaging materials as plasma works at the atomic level and is able to reach all surfaces, even the interior of small hollow items like needles. Its ability to sterilise is due to the generation of biologically active bactericidal agents, such as free radicals and UV radiation. In the project PLASMA-DECON (DLR/BMWi support code 50JR1005) a prototype of a device for sterilising spacecraft material and components was built based on the surface micro-discharge (SMD) plasma technology. The produced plasma species are directed into a closed chamber which contains the parts that need to be sterilised. To test the inactivation efficiency of this new device bacterial spores were used as model organisms because in the COSPAR Planetary Protection Policy all bioburden constraints are defined with respect to the number of spores (and other heat-tolerant aerobic microorganisms). Spores from different Bacillus species and strains, i.e. wildtype strains from culture collections and isolates from spacecraft assembly cleanrooms, were dried on three different spacecraft relevant materials and exposed to CAP. The specificity, linearity, precision, and effective range of the device was investigated. From the results obtained it can be concluded that the application of CAP proved to be a suitable method for bioburden reduction / sterilisation in the frame of planetary protection measures and the design of a larger plasma device is planned in the future.

  16. The promising application of graphene oxide as coating materials in orthopedic implants: preparation, characterization and cell behavior.

    PubMed

    Zhao, Changhong; Lu, Xiuzhen; Zanden, Carl; Liu, Johan

    2015-02-01

    To investigate the potential application of graphene oxide (GO) in bone repair, this study is focused on the preparation, characterization and cell behavior of graphene oxide coatings on quartz substrata. GO coatings were prepared on the substrata using a modified dip-coating procedure. Atomic force microscopy (AFM), scanning electron microscopy (SEM) and Raman spectroscopy results demonstrated that the as-prepared coatings in this study were homogeneous and had an average thickness of ~67 nm. The rapid formation of a hydroxyapatite (HA) layer in the simulated body fluid (SBF) on GO coated substrata at day 14, as proved by SEM and x-ray diffraction (XRD), strongly indicated the bioactivity of coated substrata. In addition, MC3T3-E1 cells were cultured on the coated substrata to evaluate cellular activities. Compared with the non-coated substrata and tissue culture plates, no significant difference was observed on the coated substrata in terms of cytotoxicity, viability, proliferation and apoptosis. However, interestingly, higher levels of alkaline phosphatase (ALP) activity and osteocalcin (OC) secretion were observed on the coated substrata, indicating that GO coatings enhanced cell differentiation compared with non-coated substrata and tissue culture plates. This study suggests that GO coatings had excellent biocompatibility and more importantly promoted MC3T3-E1 cell differentiation and might be a good candidate as a coating material for orthopedic implants. PMID:25668049

  17. [A clinical experience of V-A bypass using a new antithrombotic coating material].

    PubMed

    Kawahito, K; Ino, T; Ide, H; Adachi, H; Mizuhara, A; Yamaguchi, A

    1992-07-01

    To perform V-A bypass with minimal systemically administered heparin, we used a equipment coated by fluorine-acryl-styrene-urethane-silicone graft copolymer. A 67 year old woman developed right heart failure after CABG was treated for 25 hours on V-A bypass without oxygenator by using this new antithrombotic coating material. During V-A bypass, hemodynamics were stable. Not coagulative nor hemolytic disorder was observed. And she did not suffer from thrombotic nor hemorrhagic complications. Scanning electron microscopy of coated equipment demonstrated only minor deposits on the surface, and morphologic study of platelet was almost normal. By using this new antithrombotic material it is possible to perform V-A bypass with minimal heparinization, thus avoiding the risk of major coagulation complications. PMID:1506705

  18. A review of materials for spectral design coatings in signature management applications

    NASA Astrophysics Data System (ADS)

    Andersson, Kent E.; Škerlind, Christina

    2014-10-01

    The current focus in Swedish policy towards national security and high-end technical systems, together with a rapid development in multispectral sensor technology, adds to the utility of developing advanced materials for spectral design in signature management applications. A literature study was performed probing research databases for advancements. Qualitative text analysis was performed using a six-indicator instrument: spectrally selective reflectance; low gloss; low degree of polarization; low infrared emissivity; non-destructive properties in radar and in general controllability of optical properties. Trends are identified and the most interesting materials and coating designs are presented with relevant performance metrics. They are sorted into categories in the order of increasing complexity: pigments and paints, one-dimensional structures, multidimensional structures (including photonic crystals), and lastly biomimic and metamaterials. The military utility of the coatings is assessed qualitatively. The need for developing a framework for assessing the military utility of incrementally increasing the performance of spectrally selective coatings is identified.

  19. AFM characterization of nonwoven material functionalized by ZnO sputter coating

    SciTech Connect

    Deng Bingyao; Yan Xiong; Wei Qufu Gao Weidong

    2007-10-15

    Sputter coatings provide new approaches to the surface functionalization of textile materials. In this study, polyethylene terephthalate (PET) nonwoven material was used as a substrate for creating functional nanostructures on the fiber surfaces. A magnetron sputter coating was used to deposit functional zinc oxide (ZnO) nanostructures onto the nonwoven substrate. The evolution of the surface morphology of the fibers in the nonwoven web was examined using atomic force microscopy (AFM). The AFM observations revealed a significant difference in the morphology of the fibers before and after the sputter coating. The AFM images also indicated the effect of the sputtering conditions on the surface morphology of the fibers. The increase in the sputtering time led to the growth of the ZnO grains on the fiber surfaces. The higher pressure in the sputtering chamber could cause the formation of larger grains on the fiber surfaces. The higher power used also generated larger grains on the fiber surfaces.

  20. Composite materials obtained by the ion-plasma sputtering of metal compound coatings on polymer films

    NASA Astrophysics Data System (ADS)

    Khlebnikov, Nikolai; Polyakov, Evgenii; Borisov, Sergei; Barashev, Nikolai; Biramov, Emir; Maltceva, Anastasia; Vereshchagin, Artem; Khartov, Stas; Voronin, Anton

    2016-01-01

    In this article, the principle and examples composite materials obtained by deposition of metal compound coatings on polymer film substrates by the ion-plasma sputtering method are presented. A synergistic effect is to obtain the materials with structural properties of the polymer substrate and the surface properties of the metal deposited coatings. The technology of sputtering of TiN coatings of various thicknesses on polyethylene terephthalate films is discussed. The obtained composites are characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), and scanning tunneling microscopy (STM) is shown. The examples of application of this method, such as receiving nanocomposite track membranes and flexible transparent electrodes, are considered.

  1. Evaluation of electrospun PLLA/PEGDMA polymer coatings for vascular stent material.

    PubMed

    Boodagh, Parnaz; Guo, Dong-Jie; Nagiah, Naveen; Tan, Wei

    2016-08-01

    The field of percutaneous coronary intervention has seen a plethora of advances over the past few decades, which have allowed for its development into safe and effective treatments for patients suffering from cardiovascular diseases. However, stent thrombosis and in-stent restenosis remain clinically significant problems. Herein, we describe the synthesis and characterization of fibrous polymer coatings on stent material nitinol, in the hopes of developing a more suitable stent surface to enhance re-endothelialization. Electrospinning technique was used to fabricate polyethylene glycol dimethacrylate/poly l-lactide acid (PEGDMA/PLLA) blend fiber substrate with tunable elasticity and hydrophilicity for use as coatings. Attachment of platelets and arterial smooth muscle cells (SMC) onto the coatings as well as the secretory effect of mesenchymal stem cells cultured on the coatings on the proliferation and migration of arterial endothelial cells and SMCs were assessed. It was demonstrated that electrospun PEGDMA/PLLA coating with 1:1 ratio of the components on the nitinol stent-reduced platelet and SMC attachment and increased stem cell secretory factors that enhance endothelial proliferation. We therefore postulate that the fibrous coating surface would possess enhanced biological compatibility of nitinol stents and hold the potential in preventing stent failure through restenosis and thrombosis. PMID:27137629

  2. Investigation on slot-die coating of hybrid material structure for OLED lightings

    NASA Astrophysics Data System (ADS)

    Choi, Kwang-Jun; Lee, Jin-Young; Shin, Dong-Kyun; Park, Jongwoon

    2016-08-01

    With an attempt to fabricate large-area OLED lighting panels, we investigate slot-die coating of a small molecule (SM) hole transport layer (HTL). It is observed that SM HTL films formed by spin coating exhibit pinhole-like surface, whereas the films by slot-die coating show micro-sized hillocks due to agglomeration. As the plate temperature of the slot coater is increased, smaller hillocks appear more densely. To tackle it, a small amount of a polymer HTL is added into the SM HTL (Hybrid HTL). By the aid of entangled polymer chains, small molecules are prohibited from migrating and thus agglomerations disappear. The peak-to-peak roughness of the slot-coated hybrid HTL films is measured to be about 11.5 nm, which is slightly higher than that (~7 nm) of the polymer HTL film, but much lower than that (~1071 nm) of the SM HTL film. Similar results are also observed in spin-coated films. It is also addressed that OLED with the hybrid HTL shows higher luminous efficacy, compared to OLED with the SM HTL or the polymer HTL. We have further demonstrated that the dissolution problem occurring between two stacked layers with different solvents during slot-die coating can be suppressed to a great extent using such a combination of materials in hybrid structure.

  3. Thermal Conductivity and Water Vapor Stability of Ceramic HfO2-Based Coating Materials

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2-15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications will also be discussed.

  4. Thermal Conductivity and Water Vapor Stability of HfO2-based Ceramic Coating Materials

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2- 15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermaVenvironmenta1 barrier coating applications will also be discussed.

  5. Effect of coating material on heat transfer and skin friction due to impinging jet onto a laser producedhole

    NASA Astrophysics Data System (ADS)

    Shuja, S. Z.; Yilbas, B. S.

    2013-07-01

    Jet impingement onto a two-layer structured hole in relation to laser drilling is investigated. The hole consists of a coating layer and a base material. The variations in the Nusselt number and the skin friction are predicted for various coating materials. The Reynolds stress turbulent model is incorporated to account for the turbulence effect of the jet flow and nitrogen is used as the working fluid. The study is extended to include two jet velocities emanating from the conical nozzle. It is found that coating material has significant effect on the Nusselt number variation along the hole wall. In addition, the skin friction varies considerably along the coating thickness in thehole.

  6. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating... § 195.557 must— (a) Be designed to mitigate corrosion of the buried or submerged pipeline; (b)...

  7. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating... § 195.557 must— (a) Be designed to mitigate corrosion of the buried or submerged pipeline; (b)...

  8. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating... § 195.557 must— (a) Be designed to mitigate corrosion of the buried or submerged pipeline; (b)...

  9. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating... § 195.557 must— (a) Be designed to mitigate corrosion of the buried or submerged pipeline; (b)...

  10. Industrial guide - Markets, materials, and applications for thermal-sprayed coatings

    NASA Astrophysics Data System (ADS)

    Longo, F. N.

    1992-06-01

    This article is presented in two parts. First, some select industrial sectors are analyzed, and the activities most likely to sustain or promote growth are highlighted. The second part profiles current activity by showing, for each of these industrial sectors, which equipment and processes are operating, which coating functions are required, and which types of material are currently consumed.

  11. Sputtering: A vacuum deposition method for coating material

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1972-01-01

    The sputtering process is described in terms of its features: versatility, momentum transfer, configuration of target, precise controls and the relatively slow deposition rate. Sputtered films are evaluated in terms of adherence, coherence, and internal stresses. The strong adherence is attributed to the high kinetic energies of the sputtered material, sputter etched (cleaned) surface, and the submicroscopic particle size. An illustration is a sputtered solid film lubricant such as MoS2. Friction tests were conducted on a thin, 2000 A deg thick MoS2 film. These films are very dense and without observable pinholes, and the particle to particle cohesion is strong. Tolerances (film thickness) can be controlled to a millionth of a centimeter. Very adherent films of sputtered Teflon can be deposited in a single operation on any type of material (metal, glass, paper) and on any geometrical configuration with a dense adherent film.

  12. Four space application material coatings on the long-duration exposure flight (LDEF)

    NASA Technical Reports Server (NTRS)

    Scialdone, John J.; Clatterbuck, Carroll H.

    1992-01-01

    Four material coatings of different thickness were flown on the LDEF to determine their ability to perform in the harsh space environment. The coatings, located in the ram direction of the spacecraft, were exposed for 10 months to the low-Earth orbit (LEO) environment experienced by the LDEF at an orbit of 260 nautical miles. They consisted of indium oxide (In2O3), silicon oxide (SiO(x)), clear RTV silicone, and silicone with silicate-treated zinc oxide (ZnO). These coatings were flown to assess their behavior when exposed to atomic oxygen and to confirm their good radiative properties, stability, electrical conductivity, and resistance to UV exposure. The flown samples were checked and compared with the reference unflown samples using high-magnification optical inspection, ESCA analysis, weight changes and dimensional changes. These comparisons indicated the following: The 1000 A SiO(x) coating eroded uniformly, with minor changes in its radiative properties. The 100 A of In2O3 coating eroded completely down to the Kapton backing, with resultant losses of reflectance. The RTV-615 showed erosion, with carbon (C) content losses, while the Si remained constant, with a doubling of the oxygen (O) concentration. The RTV-615 silicone with K2SiO3-treated ZnO changed from flat to glossy white in appearance. It lost C, was etched, and increased its O content. The upper layers showed no remaining Zn or K. Losses of reflectance occurred within certain wavelength bands. It was not possible to evaluate the experimental oxygen reaction rate using the calculated atomic oxygen fluence of 2.6 x 10(exp 20) atoms/cm(exp 2) for the exposure of these coatings during the flight. The bakeout of the coatings was not carried out prior to the flight. Hence, the coating weight and dimensional losses included losses by outgassing products.

  13. Four space application material coatings on the Long-Duration Exposure Facility (LDEF)

    NASA Technical Reports Server (NTRS)

    Scialdone, John J.; Clatterbuck, Carroll

    1995-01-01

    Four material coatings of different thicknesses were flown on the LDEF to determine their ability to perform in the harsh space environment. The coatings, located in the ram direction of the spacecraft, were exposed for 10 months to the low-Earth orbit (LEO) environments experienced by the LDEF at an orbit of 260 nautical miles. They consisted of indium oxide (In2O3), silicon oxide (SiO(x)), clear RTV silicone, and silicone with silicate-treated zinc oxide (ZnO). These coatings were flown to assess their behavior when exposed to atomic oxygen and to confirm their good radiative properties, stability, electrical conductivity, and resistance to UV exposure. The flown samples were checked and compared with the reference unflown samples using high-magnification optical inspection, ESCA analysis, weight changes, and dimensional changes. These comparisons indicated the following. The 1000 A SiO(x) coating eroded uniformly, with minor changes in its radiative properties. The 100 A In2O3 coating eroded completely down to the Kapton backing, with resultant losses of reflectance. The RTV-615 showed erosion, with carbon (C) content losses, while the Si remained constant, with a doubling of the oxygen (O) concentration. The RTV-615 silicone with K2SiO3-treated ZnO changed from flat to glossy white in appearance. It lost C, was etched, and increased its O content. The upper layers showed no remaining Zn or K. Losses of reflectance occurred within certain wavelength bands. It was not possible to evaluate the experimental oxygen reaction rate using the calculated atomic oxygen fluence of 2.6 x 10(exp 20) atoms/cm(exp 2) for the exposure of these coatings during the flight. The bakeout of the coatings was not carried out prior to the flight. Hence, the coating weight and dimensional losses included losses by outgassing products.

  14. Sensitivity alteration of fiber Bragg grating sensors with additive micro-scale bi-material coatings

    NASA Astrophysics Data System (ADS)

    Zhang, Xixi; Alemohammad, Hamidreza; Toyserkani, Ehsan

    2013-02-01

    This paper describes a combined fabrication method for creating a bi-material micro-scale coating on fiber Bragg grating (FBG) optical sensors using laser-assisted maskless microdeposition (LAMM) and electroless nickel plating. This bi-material coating alters the sensitivity of the sensor where it also acts as a protective layer. LAMM is used to coat bare FBGs with a 1-2 µm thick conductive silver layer followed by the electroless nickel plating process to increase layer thickness to a desired level ranging from 1 to 80 µm. To identify an optimum coating thickness and predict its effect on the sensor's sensitivity to force and temperature, an optomechanical model is developed in this study. According to the model if the thickness of the Ni layer is 30-50 µm, maximum temperature sensitivity is achieved. Our analytical and experimental results suggest that the temperature sensitivity of the coated FBG with 1 µm Ag and 33 µm Ni is almost doubled compared to a bare FBG with sensitivity of 0.011 ± 0.001 nm °C-1. In contrast, the force sensitivity is decreased; however, this sensitivity reduction is less than the values reported in the literature.

  15. Synthesis of Fe-based amorphous composite coatings with low purity materials by laser cladding

    NASA Astrophysics Data System (ADS)

    Zhu, Qingjun; Qu, Shiyao; Wang, Xinhong; Zou, Zengda

    2007-06-01

    Amorphous composite coatings Fe 38Ni 30- XSi 16B 14V 2M X ( X = 0, 1, 2) (M contains Al, Ti, Mo, and C) were prepared with low purity of raw materials by laser cladding. X-ray diffraction and transmission electron microscopy results show that the coating have an amorphous structure with a few crystalline phase on it. The amorphous phase is the primary phase. The glass forming ability as well as the microhardness of the Fe-based alloy made from low purity raw materials can be much enhanced by adding small amount of multi-components. However, the elements addition has its optimal quantity. When X is equal to 1, the microstructure of the coating contains 97.93% amorphous phase and 2.07% crystalline phase on it. As a result, the microhardness of the coating reaches maximum. With further increasing of the additions, the amorphous phase in the coating lessens instead of augment and the crystalline phase begins to accumulate, which result in the decrease of the microhardness.

  16. Shear bond strengths of an indirect composite layering material to a tribochemically silica-coated zirconia framework material.

    PubMed

    Iwasaki, Taro; Komine, Futoshi; Fushiki, Ryosuke; Kubochi, Kei; Shinohara, Mitsuyo; Matsumura, Hideo

    2016-01-01

    This study evaluated shear bond strengths of a layering indirect composite material to a zirconia framework material treated with tribochemical silica coating. Zirconia disks were divided into two groups: ZR-PRE (airborne-particle abrasion) and ZR-PLU (tribochemical silica coating). Indirect composite was bonded to zirconia treated with one of the following primers: Clearfil Ceramic Primer (CCP), Clearfil Mega Bond Primer with Clearfil Porcelain Bond Activator (MGP+Act), ESPE-Sil (SIL), Estenia Opaque Primer, MR. Bond, Super-Bond PZ Primer Liquid A with Liquid B (PZA+PZB), and Super-Bond PZ Primer Liquid B (PZB), or no treatment. Shear bond testing was performed at 0 and 20,000 thermocycles. Post-thermocycling shear bond strengths of ZR-PLU were higher than those of ZR-PRE in CCP, MGP+Act, SIL, PZA+PZB, and PZB groups. Application of silane yielded better durable bond strengths of a layering indirect composite material to a tribochemically silica-coated zirconia framework material. PMID:27252003

  17. 16 CFR 1145.2 - Paint (and other similar surface-coating materials) containing lead; toys, children's articles...

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... similar surface-coating materials); risk of lead poisoning. 1145.2 Section 1145.2 Commercial Practices... similar surface-coating materials); risk of lead poisoning. (a) The Commission finds that it is in the public interest to reduce the risk of lead poisoning to young children from the ingestion of paint...

  18. 16 CFR 1145.2 - Paint (and other similar surface-coating materials) containing lead; toys, children's articles...

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... similar surface-coating materials); risk of lead poisoning. 1145.2 Section 1145.2 Commercial Practices... similar surface-coating materials); risk of lead poisoning. (a) The Commission finds that it is in the public interest to reduce the risk of lead poisoning to young children from the ingestion of paint...

  19. 16 CFR 1145.2 - Paint (and other similar surface-coating materials) containing lead; toys, children's articles...

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... similar surface-coating materials); risk of lead poisoning. 1145.2 Section 1145.2 Commercial Practices... similar surface-coating materials); risk of lead poisoning. (a) The Commission finds that it is in the public interest to reduce the risk of lead poisoning to young children from the ingestion of paint...

  20. 16 CFR 1145.2 - Paint (and other similar surface-coating materials) containing lead; toys, children's articles...

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... similar surface-coating materials); risk of lead poisoning. 1145.2 Section 1145.2 Commercial Practices... similar surface-coating materials); risk of lead poisoning. (a) The Commission finds that it is in the public interest to reduce the risk of lead poisoning to young children from the ingestion of paint...

  1. 16 CFR 1145.2 - Paint (and other similar surface-coating materials) containing lead; toys, children's articles...

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 16 Commercial Practices 2 2013-01-01 2013-01-01 false Paint (and other similar surface-coating materials) containing lead; toys, children's articles, and articles of furniture bearing such paint (or similar surface-coating materials); risk of lead poisoning. 1145.2 Section 1145.2 Commercial Practices CONSUMER PRODUCT SAFETY COMMISSION...

  2. An investigation of the influence of the core material properties on the compression and properties of dry-coated tablets.

    PubMed

    Thomas, W I; Rowley, G; Doveston, G

    1998-10-01

    The effect of core material properties on the process of compression and physical properties of compression-coated tablets were investigated using microcrystalline cellulose as the coating material (mantle). Three model core materials: borosilicate glass, silicone rubber, and steel, each of different Young's modulus, were selected to give a range of core mechanical properties. Coated tablets were prepared using a single-punch press, with facilities for monitoring the compression cycle and analysis of data using the Heckel (1) equation. This analysis showed a considerable effect of different core materials on the compression process, (i) as an unanchored core, and (ii) due to core material type with differing Young's modulus. PMID:9876552

  3. Evaluation of moisture barrier coatings on carbon-phenolic SRM nozzle materials

    NASA Technical Reports Server (NTRS)

    Mcnutt, Ronald C.

    1986-01-01

    The carbon-phenolic composite ablative material used on the Solid Rocket Motor (SRM) nozzle is known to absorb moisture from the atmosphere. This could cause problems such as pocketing during firing. Several moisture barrier coatings were tested on the SRM nozzle material. Data are presented for six of the 12 coatings to be tested. The data were obtained from immersion of coated samples in an environmental chamber at 100 F and 100% relative humidity and by using a modified TGA (thermal gravimetric analysis) technique. The TGA technique involved allowing wet nitrogen (25 C, 80% relative humidity) to flow across a small sample at about 65 cu cm per minute while continually monitoring the weight increase. These preliminary results show Kel-F-800, a material supplied by 3M Corporation to be the better moisture barrier. A second task was to collect data on the relative absorption of water and kerosene into the carbon-phenolic SRM nozzle material. These data indicate that water absorbs into the nozzle material to a much greater extent than kerosene. Thus kerosene is the more likely solvent in which to make specific gravity measurements on the SRM nozzle material.

  4. Lunar building materials: Some considerations on the use of inorganic polymers. [adhesives, coatings, and binders

    NASA Technical Reports Server (NTRS)

    Lee, S. M.

    1979-01-01

    The use of inorganic polymer systems synthesized from the available lunar chemical elements, viz., silicon, aluminum, and oxygen to make adhesives, binders, and sealants needed in the fabrication of lunar building materials and the assembly of structures is considered. Inorganic polymer systems, their background, status, and shortcomings, and the use of network polymers as a possible approach to synthesis are examined as well as glassy metals for unusual structural strength, and the use of cold-mold materials as well as foam-sintered lunar silicates for lightweight shielding and structural building materials.

  5. Concept of functionally graded materials for advanced thermal barrier coating applications

    SciTech Connect

    Lee, W.Y.; Stinton, D.P.; Berndt, C.C.; Erdogan, F.; Lee, Y.D.; Mutasim, Z.

    1996-12-01

    This article explores the concept of creating functionally graded metal-ceramic composite microstructures for thermal barrier coatings used in gas-turbine applications. From a thermomechanical perspective, this concept offers the possibility of significantly improving the life and reliability of thermal barrier coatings. However, prior research reveals that progress has been somewhat limited because of the oxidative instability exhibited by some metal-ceramic composite microstructures. The present study addresses some of the materials criteria and research issues associated with preparing chemically stable, yet mechanically durable, graded metal-ceramic microstructures for realistic application environments.

  6. Fish gelatin combined with chitosan coating inhibits myofibril degradation of golden pomfret (Trachinotus blochii) fillet during cold storage.

    PubMed

    Feng, Xiao; Bansal, Nidhi; Yang, Hongshun

    2016-06-01

    Coating of gelatin and chitosan can improve fish fillet's quality, but the mechanism is not clear. Chitosan/gelatin coatings significantly prevented deterioration of golden pomfret fillet at 4 °C. Chitosan with 7.2% gelatin group showed the best effect on preserving the length of myofibril, which remained greater than 15 μm at day 17 of storage, while for control, chitosan and chitosan combined with 3.6% gelatin group, it was 5.03, 10.04 and 9.02 μm, respectively. The MALDI-TOF MS result revealed that the coatings slowed down the protein deterioration of fillet. On days 13 and 17, the myosin light chain and myoglobin in control group degraded, while the two proteins still existed in chitosan/gelatin coated groups. Overall, the chitosan with 7.2% gelatin coating had the best effect on preserving fillet's quality during storage. The coating may exert its protective effect via inhibiting myofibril degradation within fillet. PMID:26830590

  7. In situ measurement of low-Z material coating thickness on high Z substrate for tokamaks

    SciTech Connect

    Mueller, D. Roquemore, A. L.; Jaworski, M.; Skinner, C. H.; Miller, J.; Creely, A.; Raman, P.; Ruzic, D.

    2014-11-15

    Rutherford backscattering of energetic particles can be used to determine the thickness of a coating of a low-Z material over a heavier substrate. Simulations indicate that 5 MeV alpha particles from an {sup 241}Am source can be used to measure the thickness of a Li coating on Mo tiles between 0.5 and 15 μm thick. Using a 0.1 mCi source, a thickness measurement can be accomplished in 2 h of counting. This technique could be used to measure any thin, low-Z material coating (up to 1 mg/cm{sup 2} thick) on a high-Z substrate, such as Be on W, B on Mo, or Li on Mo. By inserting a source and detector on a moveable probe, this technique could be used to provide an in situ measurement of the thickness of Li coating on NSTX-U Mo tiles. A test stand with an alpha source and an annular solid-state detector was used to investigate the measurable range of low-Z material thicknesses on Mo tiles.

  8. Nuclear materials control technology in the post-cold war world: Radiation-based methods and information management systems

    SciTech Connect

    Tape, J.W.; Eccleston, G.W.; Ensslin, N.; Markin, J.T.

    1993-06-01

    The end of the cold war is providing both opportunities and requirements for improving the control of nuclear materials around the world. The dismantlement of nuclear weapons and the growth of nuclear power, including the use of plutonium in light water reactors and breeder reactor programs, coupled with enhanced proliferation concerns, drive the need for improved nuclear materials control. We describe nuclear materials control and the role of technology in making controls more effective and efficient. The current use and anticipated development in selected radiation-based methods and related information management systems am described briefly.

  9. Materials selection of surface coatings in an advanced size reduction facility. [For decommissioned stainless steel equipment

    SciTech Connect

    Briggs, J. L.; Younger, A. F.

    1980-06-02

    A materials selection test program was conducted to characterize optimum interior surface coatings for an advanced size reduction facility. The equipment to be processed by this facility consists of stainless steel apparatus (e.g., glove boxes, piping, and tanks) used for the chemical recovery of plutonium. Test results showed that a primary requirement for a satisfactory coating is ease of decontamination. A closely related concern is the resistance of paint films to nitric acid - plutonium environments. A vinyl copolymer base paint was the only coating, of eight paints tested, with properties that permitted satisfactory decontamination of plutonium and also performed equal to or better than the other paints in the chemical resistance, radiation stability, and impact tests.

  10. Z-contrast scanning transmission electron microscopy of nanometer-scale coated particulate materials

    SciTech Connect

    Gao, H.J. |; Yan, Y.; Pennycook, S.J.; Fitz-Gerald, J.; Kumar, D.; Singh, R.K.

    1998-02-01

    Particulate materials with unique functional properties have been the focus of much attention in recent years. Of particular interest, due to their considerable scientific and technological importance, are particles coated with nanoparticles. These have greatly stimulated interest for their novel structure and properties. In these kinds of particulate materials, the interface structures between the support particle and the nanoparticle play a crucial role in controlling their properties. Consequently, imaging of the atomic structures at the interfaces can provide deep understanding of the relationship between the particulate and the corresponding properties. Z-contrast scanning transmission electron microscope (STEM) provides a new view of materials on the atomic scale, a direct image of atomic structure composition which can be interpreted without the need for any preconceived model structure. Therefore it is a powerful tool in the study of particulate materials. In this report, the authors present the structures of 18 micron diameter alumina particles coated with Ag nanoparticles. Particulates were prepared by a laser ablation technique, which involves laser ablation of the target material (Ag) onto a fluidized bed of core particles (alumina). The core alumina particles were fluidized inside the deposition system using a mechanical vibration method. For the STEM analysis, the particulates were lightly crushed in water using a pestle and mortar, then diluted in ethanol and deposited on a TEM grid coated with an amorphous carbon thin film.

  11. Characterization and Prediction of Cracks in Coated Materials: Direction and Length of Crack Propagation in Bimaterials.

    PubMed

    Pruncu, C I; Azari, Z; Casavola, C; Pappalettere, C

    2015-01-01

    The behaviour of materials is governed by the surrounding environment. The contact area between the material and the surrounding environment is the likely spot where different forms of degradation, particularly rust, may be generated. A rust prevention treatment, like bluing, inhibitors, humidity control, coatings, and galvanization, will be necessary. The galvanization process aims to protect the surface of the material by depositing a layer of metallic zinc by either hot-dip galvanizing or electroplating. In the hot-dip galvanizing process, a metallic bond between steel and metallic zinc is obtained by immersing the steel in a zinc bath at a temperature of around 460°C. Although the hot-dip galvanizing procedure is recognized to be one of the most effective techniques to combat corrosion, cracks can arise in the intermetallic δ layer. These cracks can affect the life of the coated material and decrease the lifetime service of the entire structure. In the present paper the mechanical response of hot-dip galvanized steel submitted to mechanical loading condition is investigated. Experimental tests were performed and corroborative numerical and analytical methods were then applied in order to describe both the mechanical behaviour and the processes of crack/cracks propagation in a bimaterial as zinc-coated material. PMID:27347531

  12. Characterization and Prediction of Cracks in Coated Materials: Direction and Length of Crack Propagation in Bimaterials

    PubMed Central

    Azari, Z.; Pappalettere, C.

    2015-01-01

    The behaviour of materials is governed by the surrounding environment. The contact area between the material and the surrounding environment is the likely spot where different forms of degradation, particularly rust, may be generated. A rust prevention treatment, like bluing, inhibitors, humidity control, coatings, and galvanization, will be necessary. The galvanization process aims to protect the surface of the material by depositing a layer of metallic zinc by either hot-dip galvanizing or electroplating. In the hot-dip galvanizing process, a metallic bond between steel and metallic zinc is obtained by immersing the steel in a zinc bath at a temperature of around 460°C. Although the hot-dip galvanizing procedure is recognized to be one of the most effective techniques to combat corrosion, cracks can arise in the intermetallic δ layer. These cracks can affect the life of the coated material and decrease the lifetime service of the entire structure. In the present paper the mechanical response of hot-dip galvanized steel submitted to mechanical loading condition is investigated. Experimental tests were performed and corroborative numerical and analytical methods were then applied in order to describe both the mechanical behaviour and the processes of crack/cracks propagation in a bimaterial as zinc-coated material. PMID:27347531

  13. Substrate-anchored and degradation-sensitive anti-inflammatory coatings for implant materials

    NASA Astrophysics Data System (ADS)

    Wu, Duo; Chen, Xingyu; Chen, Tianchan; Ding, Chunmei; Wu, Wei; Li, Jianshu

    2015-06-01

    Implant materials need to be highly biocompatible to avoid inflammation in clinical practice. Although biodegradable polymeric implants can eliminate the need for a second surgical intervention to remove the implant materials, they may produce acidic degradation products in vivo and cause non-bacterial inflammation. Here we show the strategy of “substrate-anchored and degradation-sensitive coatings” for biodegradable implants. Using poly(lactic acid)/hydroxyapatite as an implant material model, we constructed a layer-by-layer coating using pH-sensitive star polymers and dendrimers loaded with an anti-inflammatory drug, which was immobilised through a hydroxyapatite-anchored layer. The multifunctional coating can effectively suppress the local inflammation caused by the degradation of implant materials for at least 8 weeks in vivo. Moreover, the substrate-anchored coating is able to modulate the degradation of the substrate in a more homogeneous manner. The “substrate-anchored and degradation-sensitive coating” strategy therefore exhibits potential for the design of various self-anti-inflammatory biodegradable implant materials.

  14. Substrate-anchored and degradation-sensitive anti-inflammatory coatings for implant materials

    PubMed Central

    Wu, Duo; Chen, Xingyu; Chen, Tianchan; Ding, Chunmei; Wu, Wei; Li, Jianshu

    2015-01-01

    Implant materials need to be highly biocompatible to avoid inflammation in clinical practice. Although biodegradable polymeric implants can eliminate the need for a second surgical intervention to remove the implant materials, they may produce acidic degradation products in vivo and cause non-bacterial inflammation. Here we show the strategy of “substrate-anchored and degradation-sensitive coatings” for biodegradable implants. Using poly(lactic acid)/hydroxyapatite as an implant material model, we constructed a layer-by-layer coating using pH-sensitive star polymers and dendrimers loaded with an anti-inflammatory drug, which was immobilised through a hydroxyapatite-anchored layer. The multifunctional coating can effectively suppress the local inflammation caused by the degradation of implant materials for at least 8 weeks in vivo. Moreover, the substrate-anchored coating is able to modulate the degradation of the substrate in a more homogeneous manner. The “substrate-anchored and degradation-sensitive coating” strategy therefore exhibits potential for the design of various self-anti-inflammatory biodegradable implant materials. PMID:26077243

  15. Low-Thermal-Conductivity Pyrochlore Oxide Materials Developed for Advanced Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Zhu, Dong-Ming

    2005-01-01

    When turbine engines operate at higher temperatures, they consume less fuel, have higher efficiencies, and have lower emissions. The upper-use temperatures of the base materials (superalloys, silicon-based ceramics, etc.) used for the hot-section components of turbine engines are limited by the physical, mechanical, and corrosion characteristics of these materials. Thermal barrier coatings (TBCs) are applied as thin layers on the surfaces of these materials to further increase the operating temperatures. The current state-of-the-art TBC material in commercial use is partially yttria-stabilized zirconia (YSZ), which is applied on engine components by plasma spraying or by electron-beam physical vapor deposition. At temperatures higher than 1000 C, YSZ layers are prone to sintering, which increases thermal conductivity and makes them less effective. The sintered and densified coatings can also reduce thermal stress and strain tolerance, which can reduce the coating s durability significantly. Alternate TBC materials with lower thermal conductivity and better sintering resistance are needed to further increase the operating temperature of turbine engines.

  16. Surface characterization of an energetic material, pentaerythritoltetranitrate (PETN), having a thin coating achieved through a starved addition microencapsulation technique

    SciTech Connect

    Worley, C.M.

    1986-05-07

    The objective of this research was to: (1) determine the nature of a thin coating on an explosive material which was applied using a starved addition microencapsulation technique, (2) understand the coating/crystal bond, and (3) investigate the wettability/adhesion of plastic/solvent combinations using the coating process. The coating used in this work was a Firestone Plastic Company copolymer (FPC-461) of vinylchloride/trifluorochloroethylene in a 1.5/1.0 weight ratio. The energetic explosive examined was pentaerythritoltetranitrate (PETN). The coating process used was starved addition followed by a solvent evaporation technique. Surface analytical studies, completed for characterization of the coating process, show (1) evidence that the polymer coating is present, but not continuous, over the surface of PETN; (2) the average thickness of the polymer coating is between 16-32 A and greater than 44 A, respectively, for 0.5 and 20 wt % coated PETN; (3) no changes in surface chemistry of the polymer or the explosive material following microencapsulation; and (4) the presence of explosive material on the surface of 0.5 wt % FPC-461 coated explosives. 5 refs., 15 figs., 6 tabs.

  17. Measurement of tritium penetration through concrete material covered by various paints coating

    SciTech Connect

    Edao, Y.; Kawamura, Y.; Kurata, R.; Hayashi, T.; Yamanishi, T.; Fukada, S.; Takeishi, T.

    2015-03-15

    The present study aims at obtaining fundamental data on tritium migration in porous materials, which include soaking effect, interaction between tritium and cement paste coated with paints and transient tritium sorption in porous cement. The amounts of tritium penetrated into or released from cement paste with epoxy and urethane paint coatings were measured. The tritium penetration amounts were increased with the HTO (tritiated water) exposure time. Time to achieve a saturated value of tritium sorption was more than 60 days for cement paste coated with epoxy paint and with urethane paint, while that for cement paste without any paint coating took 2 days to achieve it. The effect of tritium permeation reduction by the epoxy paint was higher than that of the urethane. Although their paint coatings were effective for reduction of tritium penetration through the cement paste which was exposed to HTO for a short period, it was found that the amount of tritium trapped in the paints became large for a long period. Tritium penetration rates were estimated by an analysis of one-dimensional diffusion in the axial direction of a thickness of a sample. Obtained data were helpful for evaluation of tritium contamination and decontamination. (authors)

  18. Study of high resistance inorganic coatings on graphite fibers. [for graphite-epoxy composite materials

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Veltri, R. D.; Scola, D. A.

    1979-01-01

    Coatings made of boron, silicon carbide, silica, and silica-like materials were studied to determine their ability to increase resistance of graphite fibers. The most promising results were attained by chemical vapor depositing silicon carbide on graphite fiber followed by oxidation, and drawing graphite fiber through ethyl silicate followed by appropriate heat treatments. In the silicon carbide coating studies, no degradation of the graphite fibers was observed and resistance values as high as three orders of magnitude higher than that of the uncoated fiber was attained. The strength of a composite fabricated from the coated fiber had a strength which compared favorably with those of composites prepared from uncoated fiber. For the silica-like coated fiber prepared by drawing the graphite fiber through an ethyl silicate solution followed by heating, coated fiber resistances about an order of magnitude greater than that of the uncoated fiber were attained. Composites prepared using these fibers had flexural strengths comparable with those prepared using uncoated fibers, but the shear strengths were lower.

  19. Improvement of Electrochemical Properties of Ni-Rich Cathode Material by Polypyrrole Coating.

    PubMed

    Yoo, Gi-Won; Jang, Byung-Chan; Min, Song-Gi; Son, Jong-Tae

    2016-03-01

    In this study, we attempted a nanosized coating layer of commercial polypyrrole (PPy) on LiNi0.6Co0.1Mn0.3O2 (HNCM) cathode material to overcome the side reactions with electrolyte and a decrease in the capacity of the inert coating layer. The coating method using commercial PPy is very simple. The energy dispersive X-ray spectroscopy (EDS) analysis and transmission electron microscopy (TEM) images confirmed that PPy coating layer was well dispersed and nanosized. The alternating current (AC) impedance studies revealed that the coating of PPy significantly decreased the charge-transfer resistance of HNCM electrodes. Moreover, the 1 wt% PPy-HNCM electrode exhibited good electrochemical performance with a specific discharge capacity of 177.52 mA h g(-1) at a rate of 0.1 C in the voltage range 3.0-4.3 V, whereas the capacity of the HNCM electrode was only 167.13 mA h g(-1). PMID:27455681

  20. Hot corrosion of ceramic-coating materials for industrial/utility gas turbines

    SciTech Connect

    Barkalow, R.H.

    1981-01-01

    Furnace hot corrosion tests of yttria-stabilized zirconia (YSZ) and other candidate ceramic coating materials were run under combinations of temperature, salt deposits, and gaseous environments know to cause severe hot corrosion of state-of-the-art metallic coatings for industrial/utility gas turbines. Specimens were free-standing ceramic coupons and ceramic-coated IN 792. X-ray fluorescence and diffraction data on free-standing YSZ coupons showed surface yttrium loss and cubic-to-monoclinic transformation as a result of exposure to liquid salt and SO/sub 3/. Greater destabilization was observed at the lower of two test temperatures (704 and 982/sup 0/C), and destabilization increased with increasing SO/sub 3/ pressure and V-containing salt deposits. The data suggest that hot corrosion of YSZ can occur by a type of acidic dissolution of Y/sub 2/O/sub 3/ from the ZrO/sub 2/ solid solution. In spite of the greater surface destabilization at 704/sup 0/C, the bond coat and substrate of YSZ-coated IN 792 were not attacked at 704/sup 0/C but severely corroded at 982/sup 0/C. These results show that degradation of ceramic-coated metallic components can be more strongly influenced by the porosity of the microstructure and fluidity of the liquid salt than by the chemical stability of the ceramic coating material in the reactive environment. Other ceramic materials (SiO/sub 2/, Si/sub 3/N/sub 4/, ZrSiO/sub 2/, and mullite), concurrently exposed to the same conditions which produced significant destabilization of YSZ, showed no evidence of reaction at 704/sup 0/C but noticeable corrosion at 982/sup 0/C. Also, the high temperature corrosion was greater in air than in SO/sub 3/-containing gases. These trends suggest that hot corrosion of the silicon-containing ceramics was basic in nature, and such materials have potential for good resistance to chemical decomposition under the acidic conditions characteristics of industrial/utility gas turbines.

  1. Microwelding (or cold-welding) of various metallic materials under the ultra-vacuum LDEF experiment AO 138-10

    NASA Technical Reports Server (NTRS)

    Assie, Jean-Pierre; Conde, Eric

    1992-01-01

    The FRECOPA experimentation, as part of the Long Duration Exposure Facility (LDEF) mission, of mechanical and electrical parts of spacecraft in space ultra-vacuum has demonstrated freedom from any cold welding including microweld effects. This, as theorized, is due to integrity in space of the earthly grown oxygen layer. A further experimentation, a dynamic one this time, could provide a wealth of scientific data, yielding reliable material selecting criteria.

  2. Determination of hydrogen in metals, semiconductors, and other materials by cold neutron prompt gamma-ray activation analysis

    SciTech Connect

    Paul, R.L.; Lindstrom, R.M.

    1998-12-31

    Cold neutron prompt gamma-ray activation analysis has proven useful for nondestructive measurement of trace hydrogen. The sample is irradiated in a beam of neutrons; the presence of hydrogen is confirmed by the emission of a 2223 keV gamma-ray. Detection limits for hydrogen are 3 mg/kg in quartz and 8 mg/kg in titanium. The authors have used the technique to measure hydrogen in titanium alloys, germanium, quartz, fullerenes and their derivatives, and other materials.

  3. Direct and absolute absorption measurements in optical materials and coatings by laser induced deflection (LID) technique

    NASA Astrophysics Data System (ADS)

    Mühlig, Ch.

    2011-11-01

    Different strategies of the laser induced deflection (LID) technique for direct and absolute absorption measurements are presented. Besides selected strategies for bulk and coating absorption measurements, respectively, a new strategy is introduced allowing the transfer of the LID technique to very small samples and to significantly increase the sensitivity for materials with a very weak photo-thermal response. Additionally, an emphasis is placed on the importance of the calibration procedure. The electrical calibration of the LID setup is compared to two other approaches that use either doped samples or highly absorptive reference samples in combination with numerical simulations. Applying the LID technique, we report on the characterization of AR coated LBO crystals used in high power NIR/VIS laser applications. The comparison of different LBO crystals shows that there are significant differences in both, the AR coating and the LBO bulk absorption. These differences are much larger at 515 nm than at 1030 nm. Absorption spectroscopy measurements combining LID technique with a high power OPO laser system indicate that the coating process affects the LBO bulk absorption properties. Furthermore, the change of the absorption upon 1030 nm laser irradiation of a Nd:YVO4 laser crystal is investigated and compared to recent results. Finally, Ytterbium doped silica raw materials for high power fiber lasers are characterized with respect to the absorption induced attenuation at 1550 nm in order to compare these data with the total attenuation obtained for the subsequently manufactured laser active fibers.

  4. Direct and absolute absorption measurements in optical materials and coatings by laser induced deflection (LID) technique

    NASA Astrophysics Data System (ADS)

    Mühlig, Ch.

    2012-01-01

    Different strategies of the laser induced deflection (LID) technique for direct and absolute absorption measurements are presented. Besides selected strategies for bulk and coating absorption measurements, respectively, a new strategy is introduced allowing the transfer of the LID technique to very small samples and to significantly increase the sensitivity for materials with a very weak photo-thermal response. Additionally, an emphasis is placed on the importance of the calibration procedure. The electrical calibration of the LID setup is compared to two other approaches that use either doped samples or highly absorptive reference samples in combination with numerical simulations. Applying the LID technique, we report on the characterization of AR coated LBO crystals used in high power NIR/VIS laser applications. The comparison of different LBO crystals shows that there are significant differences in both, the AR coating and the LBO bulk absorption. These differences are much larger at 515 nm than at 1030 nm. Absorption spectroscopy measurements combining LID technique with a high power OPO laser system indicate that the coating process affects the LBO bulk absorption properties. Furthermore, the change of the absorption upon 1030 nm laser irradiation of a Nd:YVO4 laser crystal is investigated and compared to recent results. Finally, Ytterbium doped silica raw materials for high power fiber lasers are characterized with respect to the absorption induced attenuation at 1550 nm in order to compare these data with the total attenuation obtained for the subsequently manufactured laser active fibers.

  5. Characterization of optical materials and coatings for high-power NIR/VIS laser application

    NASA Astrophysics Data System (ADS)

    Mühlig, Ch.; Bublitz, S.; Paa, W.

    2011-12-01

    We report on the characterization of AR coatings on fused silica as well as AR coated LBO crystals used in high power NIR/VIS laser applications, mainly by means of LID (laser induced deflection) absorption measurements. The comparison of different LBO crystals shows that there are significant differences in both, the AR coating and the LBO bulk absorption. These differences are much larger at 515 nm than at 1030 nm. Results from first absorption spectroscopy measurements combining LID technique with a high power OPO laser system indicate that the coating process affects the LBO bulk absorption properties. Additionally, an emphasis is placed on the importance of the independent calibration procedure. Here, the electrical calibration is compared to two other approaches that use either doped samples or highly absorptive reference samples in combination with numerical simulations. As example, LBO crystals and fused silica are taken to show the complexity and the existing diversity of the material's photo-thermal response and its influence on choosing the appropriate measurement concept. Finally, a new concept is introduced to significantly increase the LID sensitivity for optical materials featuring a low photo-thermal response. In the case of CaF2, a sensitivity enhancement of larger than factor 6 is obtained.

  6. A mesomechanical analysis of the deformation and fracture in polycrystalline materials with ceramic porous coatings

    NASA Astrophysics Data System (ADS)

    Balokhonov, R. R.; Zinoviev, A. V.; Romanova, V. A.; Batukhtina, E. E.

    2015-10-01

    The special features inherent in the mesoscale mechanical behavior of a porous ceramic coating-steel substrate composite are investigated. Microstructure of the coated material is accounted for explicitly as initial conditions of a plane strain dynamic boundary-value problem solved by the finite difference method. Using a mechanical analogy method, a procedure for generating a uniform curvilinear finite difference computational mesh is developed to provide a more accurate description of the complex grain boundary geometry. A modified algorithm for generation of polycrystalline microstructure of the substrate is designed on the basis of the cellular automata method. The constitutive equations for a steel matrix incorporate an elastic-plastic model for a material subjected to isotropic hardening. The Hall-Petch relation is used to account for the effect of the grain size on the yield stress and strain hardening history. A brittle fracture model for a ceramic coating relying on the Huber criterion is employed. The model allows for crack nucleation in the regions of triaxial tension. The complex inhomogeneous stress and plastic strain patterns are shown to be due to the presence of interfaces of three types: coating-substrate interface, grain boundaries, and pore surfaces.

  7. Poly-γ-glutamate-based Materials for Multiple Infection Prophylaxis Possessing Versatile Coating Performance

    PubMed Central

    Ashiuchi, Makoto; Hakumai, Yuichi; Shibatani, Shigeo; Hakuba, Hirofumi; Oka, Nogiho; Kobayashi, Hisato; Yoneda, Keizo

    2015-01-01

    Poly-γ-glutamate (PGA) possesses a nylon-like backbone and polyacrylate-like carboxyl groups, and shows an extraordinary solubility in water. In this study, the effective synthesis and structural analysis of some water-insoluble PGA ion-complexes (PGAICs) using cationic surfactants, hexadecylpyridinium (HDP), dodecylpyridinium, benzalkonium and benzetonium, were examined. We demonstrated their spontaneous coating performance to the surfaces of different materials (i.e., plastics, metals, and ceramics) as potent anti-staphylococcal and anti-Candida agents. The tests against Staphylococcus aureus revealed that, regardless of a variety of materials, PGAICs maintained surface antimicrobial activity, even after the water-soaking treatment, whereas those against Candida albicans indicated that, among PGAICs, PGA/HDP complex is most useful as an anti-fungal agent because of its coating stability. Moreover, the log reduction values against Influenza A and B viruses of PGA/HDP-coated surfaces were estimated to be 5.4 and 3.2, respectively, suggesting that it can be dramatically suppressed the infection of influenza. This is to our knowledge the first observation of PGA-based antiviral coatings. PMID:26501266

  8. Comparing graphene, carbon nanotubes, and superfine powdered activated carbon as adsorptive coating materials for microfiltration membranes.

    PubMed

    Ellerie, Jaclyn R; Apul, Onur G; Karanfil, Tanju; Ladner, David A

    2013-10-15

    Multi-walled carbon nanotubes (MWCNTs), nano-graphene platelets (NGPs), and superfine powdered activated carbon (S-PAC) were comparatively evaluated for their applicability as adsorptive coatings on microfiltration membranes. The objective was to determine which materials were capable of contaminant removal while causing minimal flux reduction. Methylene blue and atrazine were the model contaminants. When applied as membrane coatings, MWCNTs had minimal retention capabilities for the model contaminants, and S-PAC had the fastest removal. The membrane coating approach was also compared with a stirred vessel configuration, in which the adsorbent was added to a stirred flask preceding the membrane cell. Direct application of the adsorbent to the membrane constituted a greater initial reduction in permeate concentrations of the model contaminants than with the stirred flask setup. All adsorbents except S-PAC showed flux reductions less than 5% after application as thin-layer membrane coatings, and flux recovery after membrane backwashing was greater than 90% for all materials and masses tested. PMID:23911830

  9. The effect of a coating material on mist cooling of hot metals

    SciTech Connect

    Kikuchi, Yoshihiro; Saka, Mitsuo; Tatsuta, Koichi

    1996-08-01

    The accurate knowledge of mist cooling characteristics is important for analyzing emergency cooling system under loss-of-coolant-accident conditions. Heat transfer characteristics of mist cooling are affected by many factors (Carbajo, 1985). Attention should be given to the effect of thermal conductance of surface materials on the cooling process of used fuels whose surfaces are oxided or contaminated by some impurities in the coolant. This paper deals with transient boiling heat transfer to mist flow of air-water mixture from hot metals coated with a thin layer of insulating (low thermal conductivity) material. The test specimens selected for the present experiment are silver and stainless steel disks whose heat transfer surface is coated with a refractory paint. The heated disk is plunged vertically into the mist flow and is cooled down to the saturation temperature of water under atmospheric pressure. The coating produces a great enhancement in heat transfer, especially in transition and film boiling regions. This enhancement becomes higher with increasing coating thickness. Heat transfer is more enhanced as mass velocity of water increases although it has a weak dependency on linear velocity of air.

  10. Review on materials & methods to produce controlled release coated urea fertilizer.

    PubMed

    Azeem, Babar; KuShaari, KuZilati; Man, Zakaria B; Basit, Abdul; Thanh, Trinh H

    2014-05-10

    With the exponential growth of the global population, the agricultural sector is bound to use ever larger quantities of fertilizers to augment the food supply, which consequently increases food production costs. Urea, when applied to crops is vulnerable to losses from volatilization and leaching. Current methods also reduce nitrogen use efficiency (NUE) by plants which limits crop yields and, moreover, contributes towards environmental pollution in terms of hazardous gaseous emissions and water eutrophication. An approach that offsets this pollution while also enhancing NUE is the use of controlled release urea (CRU) for which several methods and materials have been reported. The physical intromission of urea granules in an appropriate coating material is one such technique that produces controlled release coated urea (CRCU). The development of CRCU is a green technology that not only reduces nitrogen loss caused by volatilization and leaching, but also alters the kinetics of nitrogen release, which, in turn, provides nutrients to plants at a pace that is more compatible with their metabolic needs. This review covers the research quantum regarding the physical coating of original urea granules. Special emphasis is placed on the latest coating methods as well as release experiments and mechanisms with an integrated critical analyses followed by suggestions for future research. PMID:24593892

  11. Effect of Doping on beta-Tricalcium Phosphate Bioresorbable Bulk Material and Thin Film Coatings

    NASA Astrophysics Data System (ADS)

    Abdalla, Suhaila

    Magnesium has emerged as a revolutionary biodegradable metal for use as an orthopedic material, it has several advantages over the current metallic materials in use, including eliminating the effects of stress shielding, improving biocompatibility and inhibiting degradation rates, thus removing the requirement of a second surgery for implant removal. Due to the rapid degradation of magnesium, it is necessary to control the corrosion rates of the materials to match the rates of bone healing. This dissertation reports on the effect of doping on the properties of beta-tricalcium phosphate (beta-TCP). It also reports on its application as a thin film coating on magnesium alloys for implant applications. Adding various dopants to beta-TCP significantly influences critical properties. In this study, discs were fabricated in two compositions: (i) undoped beta-TCP, (ii) beta-TCP doped with 1.0 wt % MgO, 0.5 wt % ZnO, and 1.0 wt % TiO2. Films were fabricated from these compositions using the pulsed laser deposition (PLD) technique. These coatings were then characterized for corrosive, hardness, and cytocompatibility. The XRD patterns of the coating confirm the amorphous nature of the films. The presence of the metal oxides in beta-TCP improved ceramic densification. The application of these doped coatings was also found to increase the hardness by 88 %, the modulus of elasticity by 66 %, and improve corrosion resistance of the magnesium alloy substrate; with a 2.4 % improvement in Ecorr and 95 % decrease in icorr. Cell viability was studied using an osteoblast precursor cell line MC3T3-E1 to assure that the biocompatibility of these ceramics was not altered due to the dopants. Long-term biodegradation studies were conducted by measuring weight change and surface microstructure as a function of time in simulated body fluid. The results suggest that these coatings could be used for bioresorbable implants with improved corrosion resistance and increased hardness.

  12. Preparation and evaluation of PEO-coated materials for a microchannel hemodialyzer.

    PubMed

    Heintz, Keely; Schilke, Karl F; Snider, Joshua; Lee, Woo-Kul; Truong, Mitchell; Coblyn, Matthew; Jovanovic, Goran; McGuire, Joseph

    2014-07-01

    The marked increase in surface-to-volume ratio associated with microscale devices for hemodialysis leads to problems with hemocompatibility and blood flow distribution that are more challenging to manage than those encountered at the conventional scale. In this work stable surface modifications with pendant polyethylene oxide (PEO) chains were produced on polydimethylsiloxane (PDMS), polycarbonate microchannel, and polyacrylonitrile membrane materials used in construction of microchannel hemodialyzer test articles. PEO layers were prepared by radiolytic grafting of PEO-polybutadiene-PEO (PEO-PB-PEO) triblock polymers to the material surfaces. Protein repulsion was evaluated by measurement of surface-bound enzyme activity following contact of uncoated and PEO-coated surfaces with β-galactosidase. Protein adsorption was decreased on PEO-coated polycarbonate and PDMS materials to about 20% of the level recorded on the uncoated materials. Neither the triblocks nor the irradiation process was observed to have any effect on protein interaction with the polyacrylonitrile membrane, or its permeability to urea. This approach holds promise as a means for in situ application of safe, efficacious coatings to microfluidic devices for blood processing that will ensure good hemocompatibility and blood flow distribution, with no adverse effects on mass transfer. PMID:24357465

  13. EVALUATION OF SORPTIVE PROPERTIES OF VARIOUS CARRIERS AND COATING MATERIALS FOR LIQUISOLID SYSTEMS.

    PubMed

    Vraníková, Barbora; Gajdziok, Jan

    2015-01-01

    The basic principle of liquisolid systems formulation lies in the conversion of the drug in a liquid state into an apparently dry, free-flowing and readily compressible powder by its blending (or spraying) with specific carriers and coating materials. The selection of the most suitable carrier and coating material depends especially on their values of flowable liquid retention potential (Φ), which is defined as the maximum mass of liquid that can be retained per unit mass of powder material, while maintaining an acceptable flowability. The presented work focused on the determination of the maximum amount of propylene glycol (PG), which can be retained by several selected carriers and coating materials while maintaining acceptable flow properties of the liquisolid powder blend. Granulated forms of magnesium aluminometasilicates (Neusilin® US2 and Neusilin® NS2N), dibasic calcium phosphate (Fujicalin®) and microcrystalline cellulose (Avicel® PH 101) were tested due to their frequent use. Powdered forms of magnesium aluminometasilicate (Neusilin® UFL2) and colloidal silica (Aerosil® 200) were used as common coating materials. From the evaluation of liquisolid mixtures with different amounts of liquid, it could be observed that 1 g of Neusilin® US2, Neusilin® UFL2, Neusilin® NS2N, Aerosil® 200, Fujicalin® and Avicel® PH 101 can retain 1.00, 0.97, 0.54, 0.04, 0.25 and 0.12 g of propylene glycol, respectively, while maintaining acceptable flowing properties for further processing. PMID:26642662

  14. Use of fiber like materials to augment the cycle life of thick thermoprotective seal coatings

    NASA Technical Reports Server (NTRS)

    Hendricks, R. C.; Mcdonald, G.

    1982-01-01

    Some experimental and analytical studies of plasma sprayed ZrO2-Y2O3 thick seal thermoprotective materials over NiCrAlY bond coats with testing to 1040 deg C in a Mach 0.3 burner flame are reviewed. These results indicate the need for material to have both compliance and sufficient strength to function successfully as a thick thermoprotective seal material. Fibrous materials may satisfy many of these requirements. A preliminary analysis simulating the simplified behavior of a 25 mm cylindrical SiO2-fiber material indicated significant radial temperature gradients, a relatively cool interface and generally acceptable stresses over the initial portion of the thermal cycle. Subsequent testing of these fiberlike materials in a Mach 0.3 Jet A/air burner flame confirmed these results.

  15. Functioning mechanism of AlF3 coating on the Li- and Mn-rich cathode materials

    SciTech Connect

    Zheng, Jianming; Gu, Meng; Xiao, Jie; Polzin, Bryant; Yan, Pengfei; Chen, Xilin; Wang, Chong M.; Zhang, Jiguang

    2014-11-25

    Li- and Mn-rich (LMR) material is a very promising cathode for lithium ion batteries because of their high theoretical energy density (~900 Wh kg-1) and low cost. However, their poor long-term cycling stability, voltage fade, and low rate capability are significant barriers hindered their practical applications. Surface coating, e.g. AlF3 coating, can significantly improve the capacity retention and enhance the rate capability. However, the fundamental mechanism of this improvement and the microstructural evolution related to the surface coating is still not well understood. Here, we report systematic studies of the microstructural changes of uncoated and AlF3-coated materials before and after cycling using aberration-corrected scanning/transmission electron microscopy and electron energy loss spectroscopy. The results reveal that surface coating can reduce the oxidation of electrolyte at high voltage, thus suppressing the accumulation of SEI layer on electrode particle surface. Surface coating also enhances structural stability of the surface region (especially the electrochemically transformed spinel-like phase), and protects the electrode from severe etching/corrosion by the acidic species in the electrolyte, therefore limiting the degradation of the material. Moreover, surface coating can alleviate the undesirable voltage fade by minimize layered-spinel phase transformation in the bulk region of the materials. These fundamental findings may also be widely applied to explain the functioning mechanism of other surface coatings used in a broad range of electrode materials.

  16. Method for phase boundary structure control of laminated materials; destruction process investigations of nanostructured coatings with predetermined phase boundary texture

    NASA Astrophysics Data System (ADS)

    Konstantinova, T. A.; Mamaev, A. I.; Chubenko, A. K.; Mamaeva, V. A.

    2016-02-01

    New surface texturing method by means of microplasma coating deposition with the following etching of the coating was shown and described. The method of step by step microplasma texturing was proposed to control the phase boundary of laminated materials. Micrographs of nanostructured inorganic non-metallic coating surface were obtained and analyzed before and after mechanical deformation. The nature of cracks formation and growth was investigated.

  17. Zwitterionic Cellulose Carbamate with Regioselective Substitution Pattern: A Coating Material Possessing Antimicrobial Activity.

    PubMed

    Elschner, Thomas; Lüdecke, Claudia; Kalden, Diana; Roth, Martin; Löffler, Bettina; Jandt, Klaus D; Heinze, Thomas

    2016-04-01

    A polyzwitterion is synthesized by regioselective functionalization of cellulose possessing a uniform charge distribution. The positively charged ammonium group is present at position 6, while the negative charge of carboxylate is located at positions 2 and 3 of the repeating unit. The molecular structure of the biopolymer derivative is proved by NMR spectroscopy. This cellulose-based zwitterion is applied to several support materials by spin-coating and characterized by means of atomic force microscope, contact angle measurements, ellipsometry, and X-ray photoelectron spectroscopy. The coatings possess antimicrobial activity depending on the support materials (glass, titanium, tissue culture poly(styrene)) as revealed by confocal laser scanning microscopy and live/dead staining. PMID:26632022

  18. Diamondlike carbon as a moisture barrier and antireflecting coating on optical materials

    NASA Technical Reports Server (NTRS)

    Woollam, John A.; De, Bhola N.; Chen, L. Y.; Pouch, John J.; Alterovitz, Samuel A.

    1990-01-01

    Diamondlike carbon (DLC) is amorphous, hard, semitransparent, and is under consideration for use as a coating material for infrared optics. DLC is also designated as a-C:H to indicate its amorphous nature as well as to indicate the presence of large (20 to 55 percent) amounts of hydrogen in the film. Two important questions arise with respect to use of DLC in infrared optics. Will the lack of grain boundaries help to keep moisture from penetrating the film. Secondly, application as an antireflection coating places restrictions on the allowed values of the index of refraction of the film relative to the particular substrate material being used. Will DLC have the correct index range. These two questions are addressed in this paper.

  19. Bibliography of information on mechanics of structural failure (hydrogen embrittlement, protective coatings, composite materials, NDE)

    NASA Technical Reports Server (NTRS)

    Carpenter, J. L., Jr.

    1976-01-01

    This bibliography is comprised of approximately 1,600 reference citations related to four problem areas in the mechanics of failure in aerospace structures. The bibliography represents a search of the literature published in the period 1962-1976, the effort being largely limited to documents published in the United States. Listings are subdivided into the four problem areas: Hydrogen Embrittlement; Protective Coatings; Composite Materials; and Nondestructive Evaluation. An author index is included.

  20. Analysis of Counterfeit Coated Tablets and Multi-Layer Packaging Materials Using Infrared Microspectroscopic Imaging.

    PubMed

    Winner, Taryn L; Lanzarotta, Adam; Sommer, André J

    2016-06-01

    An effective method for detecting and characterizing counterfeit finished dosage forms and packaging materials is described in this study. Using attenuated total internal reflection Fourier transform infrared spectroscopic imaging, suspect tablet coating and core formulations as well as multi-layered foil safety seals, bottle labels, and cigarette tear tapes were analyzed and compared directly with those of a stored authentic product. The approach was effective for obtaining molecular information from structures as small as 6 μm. PMID:27068491

  1. Role of EIS in Materials and Coatings Selection for NASA's Launch Facilities

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina

    2004-01-01

    Corrosion studies began at NASA's John F. Kennedy Space Center (KSC) in 1966, during the Gemini/Apollo Programs, with the evaluation of long-term anti-corrosion coatings for carbon steel structures. NASAIKSC's Atmospheric Exposure Test Site was established at that time on the beach near the launch pad. In the years that followed, numerous studies at the site have identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosive environment at the launch pad. The atmosphere at the launch pad is highly corrosive due to the proximity of the Atlantic Ocean, high heat from rocket exhaust, and since the introduction of the Space Shuttle, the acidic combustion products of the Solid Rocket Boosters (SRBs). Currently, NASAIKSC maintains about $2 billion worth of unique equipment and facilities, not including the orbiters, each valued at about $1.8 billion. Among the items: two launch complexes, two crawler transporters, three mobile launch platforms, and specialized testing equipment. Atmospheric exposure provides very valuable data but it takes a long time and relies on human visual inspection. NASA Technical Standard for Protective Coatings requires 18 months of good performance at the Atmospheric Exposure Test Site for preliminary approval and continued good performance for 5 years for final approval of a coating system. The use of electrochemical impedance spectroscopy (EIS) was introduced at KSC in 1989 as a supplement to the traditional dc electrochemical techniques and atmospheric exposure studies. This paper presents and overview of several projects in which EIS was used in order to select materials and coatings to be used at NASA's launch facilities [1-2].

  2. Behaviour of low-Z coatings and structural material under light ions irradiation

    NASA Astrophysics Data System (ADS)

    Franconi, E.; Ferro, C.

    1984-12-01

    The use of low-Z materials for limiter surfaces seems to be a valuable technique to reduce the total erosion rate caused by all the various processes (sputtering, arcing, blistering, evaporation, etc.) acting in concert ina tokamak machine. Because of the poor thermal conductivity of most proposed low-Z materials, it is necessary that they be used in the form of a thin coating on a structural substrate such as AISI 316L S.S. The requirement that the coating the thin is especially critical in areas such as the limiter which are subjected to severe thermal loads. Sputtering yields of low-Z coating (TiC, TiN, TiB2) chemical vapour deposited on stainless steel have been measured under irradiation of D2 at acceleration potential between 250 and 1000 V. All measurements have been performed by means of a Kaufmann type ion source (VEECO microetch system), the current densities were chosen in order to have a maximum temperature increase of the samples surface lower than 200°C (chemical sputtering negligeable). Changes in the chemical composition of the irradiated samples were monitored by an AES-SIMS apparatus. Calibration of the experimental data has been done measuring the sputtering yields of structural materials (AISI 316 S.S. and Molybdenum) under H2, D2 and He irradiation. In all cases erosion losses were determined gravimetrically using a Mettler UM-3 microbalance having a sensitivity of about 0.1 microgram.

  3. Diamond coated dental bur machining of natural and synthetic dental materials.

    PubMed

    Jackson, M J; Sein, H; Ahmed, W

    2004-12-01

    Diamond coatings are attractive for cutting processes due to their high hardness, low friction coefficient, excellent wear resistance and chemical inertness. The application of diamond coatings on cemented tungsten carbide (WC-Co) burs has been the subject of much attention in recent years in order to improve cutting performance and tool life. WC-Co burs containing 6% Co and 94% WC with an average grain size 1-3 micron were used in this study. In order to improve the adhesion between diamond and the bur it is necessary to etch away the surface Co to prepare it for subsequent diamond growth. Hot filament chemical vapour deposition (H.F.C.V.D.) with a modified vertical filament arrangement has been employed for the deposition of diamond films. Diamond film quality and purity has been characterised using scanning electron microscopy (S.E.M.) and micro-Raman spectroscopy. The performance of diamond coated WC-Co burs, uncoated WC-Co burs, and diamond embedded (sintered) burs have been compared by drilling a series of holes into various materials such as human teeth, and model tooth materials such as borosilicate glass and acrylic. Flank wear has been used to assess the wear rates of the burs when machining natural and synthetic dental materials such as those described above. PMID:15747185

  4. Mixed Electronic and Ionic Conductor-Coated Cathode Material for High-Voltage Lithium Ion Battery.

    PubMed

    Shim, Jae-Hyun; Han, Jung-Min; Lee, Joon-Hyung; Lee, Sanghun

    2016-05-18

    A lithium ionic conductor, Li1.3Al0.3Ti1.7(PO4)3 (LATP), is introduced as a coating material on the surface of Mg-doped LiCoO2 to improve electrochemical performances for high-voltage (4.5 V) lithium ion batteries. Structure, morphology, elemental distribution, and electrical properties of the materials are thoroughly characterized by SEM, TEM, EELS, EDS, and C-AFM. The coating layer is electrically conductive with the aid of Mg ions which are used as a dopant for the active materials; therefore, this mixed electronic ionic conductor strongly enhances the electrochemical performances of initial capacity, cycling property, and rate capability. The LATP coating layer also demonstrates very promising applicability for 4.4 V prismatic full cells with graphite anode, which correspond to the 4.5 V half-cells with lithium anode. The 2900 mA h full cells show 85% of capacity retention after 500 cycles and more than 60% after 700 cycles. PMID:27127906

  5. Thermal Conductivity of Ceramic Thermal Barrier and Environmental Barrier Coating Materials

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Bansal, Narottam P.; Lee, Kang N.; Miller, Robert A.

    2001-01-01

    Thermal barrier and environmental barrier coatings (TBC's and EBC's) have been developed to protect metallic and Si-based ceramic components in gas turbine engines from high temperature attack. Zirconia-yttria based oxides and (Ba,Sr)Al2Si2O8(BSAS)/mullite based silicates have been used as the coating materials. In this study, thermal conductivity values of zirconia-yttria- and BSAS/mullite-based coating materials were determined at high temperatures using a steady-state laser heat flux technique. During the laser conductivity test, the specimen surface was heated by delivering uniformly distributed heat flux from a high power laser. One-dimensional steady-state heating was achieved by using thin disk specimen configuration (25.4 mm diam and 2 to 4 mm thickness) and the appropriate backside air-cooling. The temperature gradient across the specimen thickness was carefully measured by two surface and backside pyrometers. The thermal conductivity values were thus determined as a function of temperature based on the 1-D heat transfer equation. The radiation heat loss and laser absorption corrections of the materials were considered in the conductivity measurements. The effects of specimen porosity and sintering on measured conductivity values were also evaluated.

  6. Improving material-specific dispense processes for low-defect coatings

    NASA Astrophysics Data System (ADS)

    Brakensiek, Nick; Braggin, Jennifer; Berron, John; Ramirez, Raul; Anderson, Karl; Smith, Brian

    2011-04-01

    The drive to smaller, less expensive, and faster devices requires radical changes in material development. The increased material requirements drive complex processes that in turn drive equipment requirements. For the photolithography area this demand for improved materials is seen in growing requests for device level-specific tuning of organic bottom antireflective coatings (BARCs) or photoresists for certain imaging requirements, such as numerical aperture, immersion conditions, and optical parameters. To test and utilize the myriad of BARC materials, there is a need to install them on a coater-track quickly and efficiently. Installation typically requires a new filter installation, dispense line cleaning, and usually a minimum of 8-10 L of material to clear out bubbles and other nuisance defects before coating test wafers. As the number of materials increases, the ability to quickly prime a new filter becomes increasingly important. In this study, the Entegris IntelliGen® Mini dispense system was utilized to test various pump priming processes to ultimately minimize the volume purged to reach a defect baseline. In addition, the impacts of the filter media and filter retention on priming efficiency were studied. Results show that priming processes that were not matched to the filter in use could actually cause the defects to increase during the process, thus requiring additional purging to reach baseline, and thereby negating any time or volume savings. Properly programmed priming recipes reduced the purging time and the purging volume by 50-70%.

  7. Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

    NASA Astrophysics Data System (ADS)

    Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

    2016-07-01

    In recent years, the emphasis in space research has been shifting from space exploration to commercialization of space. In order to utilize space for commercial purposes it is necessary to understand the low earth orbit (LEO) space environment where most of the activities will be carried out. The studies on the LEO environment are mainly focused towards understanding the effect of atomic oxygen (AO) on spacecraft materials. In the first few shuttle flights, materials looked frosty because they were actually being eroded and textured: AO reacts with organic materials on spacecraft exteriors, gradually damaging them. When a spacecraft travel in LEO (where crewed vehicles and the International Space Station fly), the AO formed from the residual atmosphere can react with the spacecraft surfaces, causing damage to the vehicle. Polymers are widely used in space vehicles and systems as structural materials, thermal blankets, thermal control coatings, conformal coatings, adhesives, lubricants, etc. Exposure of polymers and composites to the space environment may result in different detrimental effects via modification of their chemical, electrical, thermal, optical and mechanical properties as well as surface erosion. The major degradation effects in polymers are due to their exposure to atomic oxygen, vacuum ultraviolet and synergistic effects, which result in different damaging effects by modification of the polymer's chemical properties. In hydrocarbon containing polymers the main AO effect is the surface erosion via chemical reactions and the release of volatile reaction products associated with the mass loss. The application of a thin protective coating to the base materials is one of the most commonly used methods of preventing AO degradation. The purpose is to provide a barrier between base material and AO environment or, in some cases, to alter AO reactions to inhibit its diffusion. The effectiveness of a coating depends on its continuity, porosity, degree of

  8. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... the prevention of atmospheric corrosion. (c) Except portions of pipelines in offshore splash zones...

  9. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... the prevention of atmospheric corrosion. (c) Except portions of pipelines in offshore splash zones...

  10. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... the prevention of atmospheric corrosion. (c) Except portions of pipelines in offshore splash zones...

  11. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... the prevention of atmospheric corrosion. (c) Except portions of pipelines in offshore splash zones...

  12. Plasma sprayed coatings for containment of Cu-Mg-Si metallic phase change material

    SciTech Connect

    Withey, Elizabeth Ann; Kruizenga, Alan Michael; Andraka, Charles E.; Gibbs, Paul J.

    2016-01-01

    In this study, the performance of Y2O3-stabilized ZrO2 (YSZ), Y2O3, and Al2O3 plasma sprayed coatings are investigated for their ability to prevent attack of Haynes 230 by a near-eutectic Cu-Mg-Si metallic phase change material (PCM) in a closed environment at 820 °C. Areas where coatings failed were identified with optical and scanning electron microscopy, while chemical interactions were clarified through elemental mapping using electron microprobe analysis. Despite its susceptibility to reduction by Mg, the Al2O3 coating performed well while the YSZ and Y2O3 coating showed clear areas of attack. These results are attributed to the evolution of gaseous Mg at 820 °C leading to the formation of MgO and MgAl2O4.

  13. Hydrothermal deposition of zirconia coatings on pre-oxidized BWR structural materials

    NASA Astrophysics Data System (ADS)

    Zhou, Z. F.; Chalkova, E.; Lvov, S. N.; Chou, P. H.

    2008-09-01

    An in situ hydrothermal deposition process is being developed to apply a thin coating of zirconia onto the structural materials used in Boiling Water Reactors as a potential method for mitigating intergranular stress corrosion cracking. The process has successfully deposited ZrO 2 onto as-received interior surfaces of 304 stainless steel and Alloy 600 tubes [Z.F. Zhou, E. Chalkova, S.N. Lvov, P. Chou, R. Pathania, Corros. Sci. 49 (2007) 830]. This paper discusses the application of the coating on specimens with different surface conditions: as-received; ground to remove the as-received surface; and ground and pre-oxidized. For comparable deposition parameters and for a given substrate, the different surface conditions did not influence the morphology or the thickness of the coating, but had a substantial impact on adhesion. As in our previous study, electrochemical potentials of the coated specimens in simulated BWR environment were not clearly lower than those of uncoated specimens [Zhou et al., 2007].

  14. Thromboresistant and endothelialization effects of dopamine-mediated heparin coating on a stent material surface.

    PubMed

    Bae, In-Ho; Park, In-Kyu; Park, Dae Sung; Lee, Haeshin; Jeong, Myung Ho

    2012-05-01

    Heparinization of surfaces has proven a successful strategy to prevent thrombus formation. Inspired by the composition of adhesive proteins in mussels, the authors used dopamine to immobilize heparin on a stent surface. This study aimed to assess the thromboresistant and endothelialization effects of dopamine-mediated heparin (HPM) coating on a stent material surface. The HPM was synthesized by bonding dopamine and heparin chemically. Cobalt-chromium (Co-Cr) alloy disks were first placed in the HPM solution and applied to surface stability then underwent thromboresistant tests and human umbilical vein endothelial cells (HUVEC) cytotoxicity assays. The results showed not only thromboresistant activity and a stable state of heparin on the surfaces after investigation with toluidine blue and thrombin activation assay but also proliferation of HUVEC in vitro. Studies on animals showed that the HPM-coated stent has no obvious inflammation response and increasing of restenosis rate compared to the bare metal stent (BMS) indicating good biocompatibility as well as safety in its in vivo application. Moreover, improving the endothelial cell (EC) proliferation resulted in a higher strut-covering rate (i.e., endothelialization) with shuttle-shaped EC in the HPM-coated stent group compared to that of the BMS group. These results suggest that this facile coating approach could significantly promote endothelialization and offer greater safety than the BMS for its much improved thromboresistant property. Moreover, it may offer a platform for conjugating secondary drugs such as anti-proliferative drugs. PMID:22389099

  15. Alternative coating materials and treatments for the manufacture of ultraviolet sol-gel mirrors

    NASA Astrophysics Data System (ADS)

    McInnes, Hazel A.; Andrew, James E.; Bazin, Nicholas J.; Morris, A. J.

    2000-03-01

    Previous studies of for sol-gel coated multilayer UV mirrors have shown a significant decrease in laser induced damage threshold (LIDT) between the single component layer coatings and ten pair multilayer coatings. Further investigation has shown that the LIDT decreased rapidly after the first two pairs however no further decrease was seen with the subsequent deposition of more layers. In this paper, the effect on the LIDT of starting and finishing with high index material was assessed as a function of the number of layers. The effects on LIDT and environmental stability, i.e. the reaction to changes in temperature and pressure, of using a silica or Teflon half wave overcoat were also investigated. Different coating treatments, e.g. baking each layer applied to the substrate, were also investigated with the aim of improving both the LIDT and the number of layers which could be deposited, and hence the reflectivity of the mirrors, without the occurrence of crazing. Investigations into the damage morphologies were made and differences between the samples compared.

  16. Device design and materials optimization of conformal coating for islets of Langerhans

    PubMed Central

    Tomei, Alice A.; Manzoli, Vita; Fraker, Christopher A.; Giraldo, Jaime; Velluto, Diana; Najjar, Mejdi; Pileggi, Antonello; Molano, R. Damaris; Ricordi, Camillo; Stabler, Cherie L.; Hubbell, Jeffrey A.

    2014-01-01

    Encapsulation of islets of Langerhans may represent a way to transplant islets in the absence of immunosuppression. Traditional methods for encapsulation lead to diffusional limitations imposed by the size of the capsules (600–1,000 μm in diameter), which results in core hypoxia and delayed insulin secretion in response to glucose. Moreover, the large volume of encapsulated cells does not allow implantation in sites that might be more favorable to islet cell engraftment. To address these issues, we have developed an encapsulation method that allows conformal coating of islets through microfluidics and minimizes capsule size and graft volume. In this method, capsule thickness, rather than capsule diameter, is constant and tightly defined by the microdevice geometry and the rheological properties of the immiscible fluids used for encapsulation within the microfluidic system. We have optimized the method both computationally and experimentally, and found that conformal coating allows for complete encapsulation of islets with a thin (a few tens of micrometers) continuous layer of hydrogel. Both in vitro and in vivo in syngeneic murine models of islet transplantation, the function of conformally coated islets was not compromised by encapsulation and was comparable to that of unencapsulated islets. We have further demonstrated that the structural support conferred by the coating materials protected islets from the loss of function experienced by uncoated islets during ex vivo culture. PMID:24982192

  17. Preparation and characterization of porous carbon material-coated solid-phase microextraction metal fibers.

    PubMed

    Zhu, Fang; Guo, Jiaming; Zeng, Feng; Fu, Ruowen; Wu, Dingcai; Luan, Tiangang; Tong, Yexiang; Lu, Tongbu; Ouyang, Gangfeng

    2010-12-10

    Two kinds of porous carbon materials, including carbon aerogels (CAs), wormhole-like mesoporous carbons (WMCs), were synthesized and used as the coatings of solid-phase microextraction (SPME) fibers. By using stainless steel wire as the supporting core, six types of fibers were prepared with sol-gel method, direct coating method and direct coating plus sol-gel method. Headspace SPME experiments indicated that the extraction efficiencies of the CA fibers are better than those of the WMC fibers, although the surface area of WMCs is much higher than that of CAs. The sol-gel-CA fiber (CA-A) exhibited excellent extraction properties for non-polar compounds (BTEX, benzene, toluene, ethylbenzene, o-xylene), while direct-coated CA fiber (CA-B) presented the best performance in extracting polar compounds (phenols). The two CA fibers showed wide linear ranges, low detection limits (0.008-0.047μgL(-1) for BTEX, 0.15-5.7μgL(-1) for phenols) and good repeatabilities (RSDs less than 4.6% for BTEX, and less than 9.5% for phenols) and satisfying reproducibilities between fibers (RSDs less than 5.2% for BTEX, and less than 9.9% for phenols). These fibers were successfully used for the analysis of water samples from the Pearl River, which demonstrated the applicability of the home-made CA fibers. PMID:21074162

  18. Polymerization of cardanol using soybean peroxidase and its potential application as anti-biofilm coating material.

    PubMed

    Kim, Yong Hwan; An, Eun Suk; Song, Bong Keun; Kim, Dong Shik; Chelikani, Rahul

    2003-09-01

    Soybean peroxidase (20 mg) catalyzed the oxidative polymerization of cardanol in 2-propanol/phospate buffer solution (25 ml, 1:1 v/v) and yielded 62% polycardanol over 6 h. Cobalt naphthenate (0.5% w/w) catalyzed the crosslinking of polycardanol and the final hardness of crosslinked polycardanol film exceeded 9 H scale as pencil scratch hardness, which shows a high potential as a commercial coating material. In addition, it showed an excellent anti-biofouling activity to Pseudomonas fluorescens compared to other polymeric materials such as polypropylene. PMID:14571976

  19. Current technology for development of low solar absorptance/high emittance coatings. [spacecraft thermal control surface materials

    NASA Technical Reports Server (NTRS)

    Gilligan, J. E.; Harada, Y.; Gates, D. W.

    1974-01-01

    A comprehensive program to develop low solar absorptance/high emittance coatings, to be successful, must coordinate basic materials preparation, coatings technology, environmental simulation, production, and flight-test evaluation. The prime criteria for 'white' thermal-control coatings are low solar absorptance and, most importantly, solar-absorptance stability. Many variables affect the solar absorptance and its stability. These effects must be discerned and evaluated. The factors involved, however, are not entirely independent; accordingly, the present paper emphasizes the major variables, the relationships among them, and how important they are in improving the properties and performance of the coatings.

  20. (Applications of self-renewing coatings to improved vacuum materials, hydrogen permeation barriers and sputter-resistant materials)

    SciTech Connect

    Not Available

    1985-01-01

    The phenomena of Gibbsian segregation, radiation-induced segregation and radiation-induced precipitation modify the surface composition and properties of alloys and compounds. In some cases, the change in properties is both substantial and useful, the most notable example being that of stainless steel. When surface-modifying phenomena are investigated as a class, a number of additional materials emerge as candidates for study, having potential applications in a number of technologically important areas. These materials are predicted to produce self-sustaining coatings which provide hydrogen permeation barriers, low-sticking and stimulated desorption coefficients for vacuum applications, and low-Z, sputtering-resistant surfaces for fusion applications. Several examples of each type of material are presented, along with a discussion of the experimental verification of their properties and the status of the corresponding applications development program.

  1. Combinatorial materials research applied to the development of new surface coatings XVI: fouling-release properties of amphiphilic polysiloxane coatings.

    PubMed

    Stafslien, Shane J; Christianson, David; Daniels, Justin; VanderWal, Lyndsi; Chernykh, Andrey; Chisholm, Bret J

    2015-01-01

    High-throughput methods were used to prepare and characterize the fouling-release (FR) properties of an array of amphiphilic polysiloxane-based coatings possessing systematic variations in composition. The coatings were derived from a silanol-terminated polydimethylsiloxane, a silanol-terminated polytrifluorpropylmethylsiloxane (CF3-PDMS), 2-[methoxy(polyethyleneoxy)propyl]-trimethoxysilane (TMS-PEG), methyltriacetoxysilane and hexamethyldisilazane-treated fumed silica. The variables investigated were the concentration of TMS-PEG and the concentration of CF3-PDMS. In general, it was found that the TMS-PEG and the CF3-PDMS had a synergist effect on FR properties with these properties being enhanced by combining both compounds into the coating formulations. In addition, reattached adult barnacles removed from coatings possessing both TMS-PEG and relatively high levels of CF3-PDMS displayed atypical base-plate morphologies. The majority of the barnacles removed from these coatings exhibited a cupped or domed base-plate as compared to the flat base-plate observed for the control coating that did not contain TMS-PEG or CF3-PDMS. Coating surface analysis using water contact angle measurements indicated that the presence of CF3-PDMS facilitated migration of TMS-PEG to the coating/air interface during the film formation/curing process. In general, coatings containing both TMS-PEG and relatively high levels of CF3-PDMS possessed excellent FR properties. PMID:25647177

  2. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    SciTech Connect

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  3. Plasma technology for creation of protective and decorative coatings for building materials

    NASA Astrophysics Data System (ADS)

    Volokitin, Oleg; Volokitin, Gennady; Skripnikova, Nelli; Shekhovtsov, Valentin

    2016-01-01

    An experimental setup is developed to create a protective and decorative coating on the surface of building materials. Experimental study is conducted to create a protective coating using low-temperature plasma. The properties of the surface before and after the plasma treatment are investigated. At the increase of the plasma generator power (56-75 kW) the rate of the vitreous coating formation is significantly reduced, and the destruction of hydrous calcium silicates occurs at a lower depth (0.5-2.0 mm). In this case, the adhesive strength increases up to 2.34 MPa. At the increase of the exposure time at 56 kW (0.045 m/s melting rate) plasma generation power, the melt formation is observed not only at the surface but at depth of 0.7 mm and deeper. Also, a deep degradation of the material occurs and the adhesive strength decreases. The optimal heat flux density of plasma generator was established at 1.8-2.6 . 106 W/m2, which allows the achievement of the uniform layer formation on the wood surface that preserves its natural pattern visible.

  4. Effects of Ion-Releasing Tooth-Coating Material on Demineralization of Bovine Tooth Enamel

    PubMed Central

    Kawasaki, Koji; Kambara, Masaki

    2014-01-01

    We compared the effect of a novel ion-releasing tooth-coating material that contained S-PRG (surface-reaction type prereacted glass-ionomer) filler to that of non-S-PRG filler and nail varnish on the demineralization of bovine enamel subsurface lesions. The demineralization process of bovine enamel was examined using quantitative light-induced fluorescence (QLF) and electron probe microanalyzer (EPMA) measurement. Ion concentrations in demineralizing solution were measured using inductively coupled plasma atomic (ICP) emission spectrometry and an ion electrode. The nail varnish group and the non-S-PRG filler group showed linear demineralization. Although the nail varnish group and the non-S-PRG filler group showed linear demineralization, the S-PRG filler group did not. Further, plane-scanning by EPMA analysis in the S-PRG filler group showed no changes in Ca ion distribution, and F ions showed peak levels on the surface of enamel specimens. Most ions in the demineralizing solution were present at higher concentrations in the S-PRG filler group than in the other two groups. In conclusion, only the S-PRG filler-containing tooth-coating material released ions and inhibited demineralization around the coating. PMID:24578706

  5. In vitro bioactivity of different degree of deacetylation chitosan, a potential coating material for titanium implants.

    PubMed

    Lieder, Ramona; Darai, Mariam; Thor, Margrét Björk; Ng, C-H; Einarsson, Jón M; Gudmundsson, Sveinn; Helgason, Benedikt; Gaware, Vivek Sambhaji; Másson, Már; Gíslason, Jóhannes; Orlygsson, Gissur; Sigurjónsson, Olafur E

    2012-12-01

    Clinical treatment of orthopaedic tissue injuries often involves the use of titanium and titanium alloys with considerable research focusing on the surface modification of these materials. Chitosan, the partly deacetylated form of chitin, is one of the materials under investigation as surface coating for orthopaedic implants in order to improve osteo-integration and cellular attachment. In this study, we determined the effects of the degree of deacetylation (DD) of chitosan membranes on attachment, proliferation and osteogenic differentiation of MC3T3-E1 mouse preosteoblasts. Chitosan membranes were coated with fibronectin to promote biocompatibility and cellular attachment. Membranes were characterized in terms of wettability and surface topography using water contact angle measurements and atomic force microscopy. The results in this study indicate that the surface roughness and fibronectin adsorption increase with increased DD. A higher DD also facilitates attachment and proliferation of cells, but no induction of spontaneous osteogenic differentiation was observed. Lower DD chitosan membranes were successfully prepared to sustain attachment and were modified by crosslinking with glutaraldehyde to promote long-term studies. The chitosan membranes used in this study are suitable as a potential coating for titanium implants. PMID:22767519

  6. Uniformity Masks Design Method Based on the Shadow Matrix for Coating Materials with Different Condensation Characteristics

    PubMed Central

    2013-01-01

    An intuitionistic method is proposed to design shadow masks to achieve thickness profile control for evaporation coating processes. The proposed method is based on the concept of the shadow matrix, which is a matrix that contains coefficients that build quantitive relations between shape parameters of masks and shadow quantities of substrate directly. By using the shadow matrix, shape parameters of shadow masks could be derived simply by solving a matrix equation. Verification experiments were performed on a special case where coating materials have different condensation characteristics. By using the designed mask pair with complementary shapes, thickness uniformities of better than 98% are demonstrated for MgF2 (m = 1) and LaF3 (m = 0.5) simultaneously on a 280 mm diameter spherical substrate with the radius curvature of 200 mm. PMID:24227996

  7. Volatile organic compounds (VOCs) in surface coating materials: Their compositions and potential as an alternative fuel.

    PubMed

    Dinh, Trieu-Vuong; Choi, In-Young; Son, Youn-Suk; Song, Kyu-Yong; Sunwoo, Young; Kim, Jo-Chun

    2016-03-01

    A sampling system was designed to determine the composition ratios of VOCs emitted from 31 surface coating materials (SCMs). Representative architectural, automotive, and marine SCMs in Korea were investigated. Toluene, ethylbenzene, and xylene were the predominant VOCs. The VOC levels (wt%) from automotive SCMs were significantly higher than those from architectural and marine paints. It was found that target SCMs comprised mainly VOCs with 6-10 carbon atoms in molecules, which could be adsorbed by activated carbon. The saturated activated carbon which had already adsorbed toluene, ethylbenzene, and m-xylene was combusted. The saturated activated carbon was more combustible than new activated carbon because it comprised inflammable VOCs. Therefore, it could be an alternative fuel when using in a "fuelization system". To use the activated carbon as a fuel, a control technology of VOCs from a coating process was also designed and introduced. PMID:26708646

  8. Safety assessment and biodistribution of povidone as a coating material for cardiac pacing leads

    SciTech Connect

    Jay, M.; Digenis, G.A.

    1983-01-01

    Cardiac pacing leads coated with povidone-(/sup 131/I) were implanted in dogs and the leaching of radioactivity from the leads was monitored by external scintigraphy. The activity which had dissipated from the pacing leads was not as (/sup 131/I)-iodide, but as povidone-(/sup 131/I). Only 50% (mean) of the activity remained on the pacing leads after two weeks while a significant amount of radioactivity was eliminated via urine and feces. The liver was a major site of accumulation of retained activity which had leached off the pacing leads. There was no evidence of large pieces of povidone-(/sup 131/I) in the lungs of the dogs, all of which appeared healthy at the time of sacrifice. The results of this study support the conclusions of a long-term study indicating that povidone is a safe and suitable coating material for pacing leads.

  9. Materials Analysis of CED Nb Films Being Coated on Bulk Nb Single Cell SRF Cavities

    SciTech Connect

    Zhao, Xin; Reece, Charles; Palczewski, Ari; Ciovati, Gianluigi; Krishnan, Mahadevan; James, Colt; Irfan, Irfan

    2013-09-01

    This study is an on-going research on depositing a Nb film on the internal wall of bulk Nb single cell SRF cavities, via a cathodic arc Nb plasma ions source, an coaxial energetic condensation (CED) facility at AASC company. The motivation is to firstly create a homoepitaxy-like Nb/Nb film in a scale of a ~1.5GHz RF single cell cavity. Next, through SRF measurement and materials analysis, it might reveal the baseline properties of the CED-type homoepitaxy Nb films. Literally, a top-surface layer of Nb films which sustains SRF function, always grows up in homo-epitaxy mode, on top of a Nb nucleation layer. Homo-epitaxy growth of Nb must be the final stage (a crystal thickening process) of any coatings of Nb film on alternative cavity structure materials. Such knowledge of Nb-Nb homo-epitaxy is useful to create future realistic SRF cavity film coatings, such as hetero-epitaxy Nb/Cu Films, or template-layer-mitigated Nb films. One large-grain, and three fine grain bulk Nb cavities were coated. They went through cryogenic RF measurement. Preliminary results show that the Q0 of a Nb film could be as same as the pre-coated bulk Nb surface (which received a chemically-buffered polishing plus a light electro-polishing); but quality factor of two tested cavities dropped quickly. We are investigating if the severe Q-slope is caused by hydrogen incorporation before deposition, or is determined by some structural defects during Nb film growth.

  10. Edge-profile, materials, and protective coating effects on image quality

    NASA Astrophysics Data System (ADS)

    Doi, Takeshi; Tadros, Karim H.; Kuyel, Birol; Neureuther, Andrew R.

    1991-07-01

    Rigorous simulation of electromagnetic diffraction with TEMPEST is used to explore the impact of edge profiles, phase-shifting materials, protective coatings and reflective masks on projection printed image quality. The TEMPEST massively-parallel finite-difference time-domain scattering analysis program has been extended to generate diffraction efficiencies for transmitted as well as reflected fields. The mask materials and geometries are input through specifying turning points along the polygonal boundaries of the chrome, phase- shifting materials, overcoating, etc. Plane waves in the TE orientation are then used to illuminate the mask, and a postprocessor is used synthesize the image from diffracted fields. To identify problematic situations and survey interesting technology approaches, a variety of proto-typical mask geometries are considered. The fundamental problems of the effects of rounding of chrome edges are investigated using optical parameters at 248 nm. Phenomena which might contribute to improved image quality with overcoating are studied using planar, conformal and inhomogeneous coating models at i-line. Effects from large (0.365 nm) vertical and overcut edges in phase-shifting layers are also explored. Finally, for the reflective mask technology, the effects of mask edge angles and the use of built-in materials-based phase-shifting are explored.

  11. Method of Forming a Composite Coating with Particle Materials that are Readily Dispersed in a Sprayable Polyimide Solution

    NASA Technical Reports Server (NTRS)

    Tran, Sang Q. (Inventor)

    1998-01-01

    A method for creating a composite form of coating from a sprayable solution of soluble polyimides and particle materials that are uniformly dispersed within the solution is described. The coating is formed by adding a soluble polyimide to a solvent, then stirring particle materials into the solution. The composite solution is sprayed onto a substrate and heated in an oven for a period of time in order to partially remove the solvent. The process may be repeated until the desired thickness or characteristic of the coating is obtained. The polyimide is then heated to at least 495 F, so that it is no longer soluble.

  12. Chlorine-rich plasma polymer coating for the prevention of attachment of pathogenic fungal cells onto materials surfaces

    NASA Astrophysics Data System (ADS)

    Lamont-Friedrich, Stephanie J.; Michl, Thomas D.; Giles, Carla; Griesser, Hans J.; Coad, Bryan R.

    2016-07-01

    The attachment of pathogenic fungal cells onto materials surfaces, which is often followed by biofilm formation, causes adverse consequences in a wide range of areas. Here we have investigated the ability of thin film coatings from chlorinated molecules to deter fungal colonization of solid materials by contact killing of fungal cells reaching the surface of the coating. Coatings were deposited onto various substrate materials via plasma polymerization, which is a substrate-independent process widely used for industrial coating applications, using 1,1,2-trichloroethane as the process vapour. XPS surface analysis showed that the coatings were characterized by a highly chlorinated hydrocarbon polymer nature, with only a very small amount of oxygen incorporated. The activity of these coatings against human fungal pathogens was quantified using a recently developed, modified yeast assay and excellent antifungal activity was observed against Candida albicans and Candida glabrata. Plasma polymer surface coatings derived from chlorinated hydrocarbon molecules may therefore offer a promising solution to preventing yeast and mould biofilm formation on materials surfaces, for applications such as air conditioners, biomedical devices, food processing equipment, and others.

  13. Effects of interlayer thickness and the substrate material on the adhesion properties of CrZrN coatings

    NASA Astrophysics Data System (ADS)

    Kim, Kyu-Sung; Kim, Hoe-Kun; La, Joung-Hyun; Lee, Sang-Yul

    2016-01-01

    To confirm the influence of the interlayer thickness and substrate material on adhesion properties, CrZrN coatings with various Cr interlayer thickness were deposited on AISI H13, high speed steel, and tungsten carbide using unbalanced magnetron sputtering. The adhesion strength showed maximum value at 300 nm of the interlayer, but as the interlayer increased further to 450 nm, the adhesion strength decreased. The adhesion properties of the coatings were dependent upon not only interlayer thickness but also the substrate materials. The adhesion strength of the coating were measured 12, 32, 53 N on the tungsten carbide, AISI H13 steel, high speed steel, respectively and three different failure modes such as buckling spallation, wedging spallation, and chipping were observed on each substrate. The difference in adhesion properties could be attributed to the difference in value of elastic strain to failure (H/E) among the CrZrN coating, the interlayer, and the substrates material.

  14. Hydrodynamic air lubricated compliant surface bearing for an automotive gas turbine engine. 2: Materials and coatings

    NASA Technical Reports Server (NTRS)

    Bhushan, B.; Ruscitto, D.; Gray, S.

    1978-01-01

    Material coatings for an air-lubricated, compliant journal bearing for an automotive gas turbine engine were exposed to service test temperatures of 540 C or 650 C for 300 hours, and to 10 temperature cycles from room temperatures to the service test temperatures. Selected coatings were then put on journal and partial-arc foils and tested in start-stop cycle tests at 14 kPa (2 psi) loading for 2000 cycles. Half of the test cycles were performed at a test chamber service temperature of 540 C (1000 F) or 650 C (1200 F); the other half were performed at room temperature. Based on test results, the following combinations and their service temperature limitations are recommended: HL-800 TM (CdO and graphite) on foil versus chrome carbide on journal up to 370 C (700 F); NASA PS 120 (Tribaloy 400, silver and CaF2 on journal versus uncoated foil up to 540 C (1000 F); and Kaman DES on journal and foil up to 640 C (1200 F). Kaman DES coating system was further tested successfully at 35 kPa (5 psi) loading for 2000 start-stop cycles.

  15. Characterization and antimicrobial performance of nano silver coatings on leather materials

    PubMed Central

    Lkhagvajav, N.; Koizhaiganova, M.; Yasa, I.; Çelik, E.; Sari, Ö.

    2015-01-01

    In this study, the characterization and the antimicrobial properties of nano silver (nAg) coating on leather were investigated. For this purpose, turbidity, viscosity and pH of nAg solutions prepared by the sol-gel method were measured. The formation of films from these solutions was characterized according to temperature by Differential Thermal Analysis-Thermogravimetry (DTA-TG) equipment. The surface morphology of treated leathers was observed using Scanning Electron Microscopy (SEM). The antimicrobial performance of nAg coatings on leather materials to the test microorganisms as Escherichia coli , Staphylococcus aureus , Candida albicans and Aspergillius niger was evaluated by the application of qualitative (Agar overlay method) and quantitative (percentage of microbial reduction) tests. According to qualitative test results it was found that 20 μg/cm 2 and higher concentrations of nAg on the leather samples were effective against all microorganisms tested. Moreover, quantitative test results showed that leather samples treated with 20 μg/cm 2 of nAg demonstrated the highest antibacterial activity against E. coli with 99.25% bacterium removal, whereas a 10 μg/cm 2 concentration of nAg on leather was enough to exhibit the excellent percentage reduction against S. aureus of 99.91%. The results are promising for the use of colloidal nano silver solution on lining leather as antimicrobial coating. PMID:26221087

  16. Selection of the implant and coating materials for optimized performance by means of nanoindentation.

    PubMed

    Saber-Samandari, Saeed; Berndt, Christopher C; Gross, Karlis A

    2011-02-01

    Mechanical compatibility between a coating and a substrate is important for the longevity of implant materials. While previous studies have utilized the entire coating for analysis of mechanical compatibility of the surface, this study focuses on the nanoindentation of a uniformly thermally sprayed splat. Hydroxyapatite was thermally sprayed to create a homogeneous deposit density, as confirmed by microRaman spectroscopy, of amorphous calcium phosphate. Substrates were commercially pure Ti, Ti-6Al-4V, Co-Cr alloy and stainless steel. Nanoindentation revealed that splats deposited on the different metals have similar hardness and elastic modulus values of 4.2 ± 0.2 GPa and 80 ± 3 GPa, respectively. The mechanical properties were affected by the substrate type more than residual stresses, which were found to be low. It is recommended that amorphous calcium phosphate is annealed to relieve the quenching stress or that appropriate temperature histories are chosen to relax the stress created in cooling the coating assembly. PMID:20883836

  17. Sorption Characteristics of Sorption Material Coated on Heat Transfer surface of a Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Inaba, Hideo; Komatsu, Fujio; Horibe, Akihiko; Haruki, Naoto; Machida, Akito

    This paper describes sorption characteristics of organic sorbent coated on heat transfer surface of a plate-fin-tube heat exchanger. The organic sorbent is a bridged complex of soldium polyacrylate. This bridged complex containing the carboxyl group as water vapor adsorption site has a larger adsorption abilities as compared with silica gel. The experiments in which the moist air was passed into the heat exchanger coated with sorption material were conducted under various conditions of air flow rate and the temperature of brine that was the heat transfer fluid to cool the air flow in the dehumidifying process. It is found that the sorption rate of vapor is affected by the air flow rate and the brine temperature. Meanwhile, the attempt of clarifying the sorption mechanism is also conducted. Finally the average mass transfer coefficient of the organic sorbent was non-dimensionalized as a function of Reynolds number and non-dimensional temperature. In addition, it was observed that the factor which affects the sorption rate in the water vapor sorption process of the organic sorbent coated on the heat exchanger shifts from the “adsorption step” to the “sorption step”.

  18. Polysaccharide-coated thermosets for orthopedic applications: from material characterization to in vivo tests.

    PubMed

    Travan, Andrea; Marsich, Eleonora; Donati, Ivan; Foulc, Marie-Pierre; Moritz, Niko; Aro, Hannu T; Paoletti, Sergio

    2012-05-14

    The long-term stability and success of orthopedic implants depend on the osseointegration process, which is strongly influenced by the biomaterial surface. A promising approach to enhance implant integration involves the modification of the surface of the implant by means of polymers that mimic the natural components of the extracellular matrix, for example, polysaccharides. In this study, methacrylate thermosets (bisphenol A glycidylmethacrylate/triethyleneglycol dimethacrylate), a widely used composition for orthopedic and dental applications, have been coated by electrostatic deposition of a bioactive chitosan-derivative. This polysaccharide was shown to induce osteoblasts aggregation in vitro, to stimulate cell proliferation and to enhance alkaline phosphatase activity. The coating deposition was studied by analyzing the effect of pH and ionic strength on the grafting of the polysaccharide. Contact angle studies show that the functionalized material displays a higher hydrophilic character owing to the increase of surface polar groups. The mechanical properties of the coating were evaluated by nanoindentation studies which point to higher values of indentation hardness and modulus (E) of the polysaccharide surface layer, while the influence of cyclic stress on the construct was assessed by fatigue tests. Finally, in vivo tests in minipigs showed that the polysaccharide-based implant showed a good biocompatibility and an ability for osseointegration at least similar to that of the titanium Ti6Al4V alloy with roughened surface. PMID:22509800

  19. [Development and evaluation of fertilizers cemented and coated with organic-inorganic materials].

    PubMed

    Xiao, Qiang; Wang, Jia-Chen; Zuo, Qiang; Zhang, Lin; Liu, Bao-Cun; Zhao, Tong-Ke; Zou, Guo-Yuan; Xu, Qiu-Ming

    2010-01-01

    Four kinds of organic-inorganic cementing and coating materials were prepared by a coating method using water as the solvent, and the corresponding cemented and coated fertilizers (B2, PS, F2, and F2F) were produced by disc pelletizer. The tests on the properties of these fertilizers showed that the granulation rate, compression strength, and film-forming rate were B2 > PS > F2 > F2F. Soil column leaching experiment showed that the curve of accumulated nitrogen-dissolving rate was the gentlest for B2. In 48 days, the accumulated nitrogen-dissolving rate was in the order of B2, 54.65% < PS, 56.16% < F2, 59.47%, < F2F, 63.12%. Field experiment showed that compared with the same application amount of NPK, all the test fertilizers had better effects on corn yield, among which, B2 was the best, with the corn yield and fertilizer use efficiency increased by 19.72% and 20.30%, respectively. The yield-increasing effect of other test fertilizers was in the order of PS > F2 > F2F. PMID:20387432

  20. Process development and impurities analysis for the bottom antireflective coating material

    NASA Astrophysics Data System (ADS)

    Ko, Fu-Hsiang; Chen, Hsuen-Li; Huang, Tiao-Yuan; Cheng, Hsu-Chun; Ko, Chu-Jung; Chu, Tieh-Chi

    2001-08-01

    The optical behavior of semiconductor bottom antireflective coating (BARC) material was investigated by both the measurement and simulation methods. The effects of spin- coating rate, interface reflection, BARC layer thickness and photoresist layer thickness were studied. Our results indicated that the 62.5 nm of BARC layer had strong effect on suppressing the light reflection of wavelength of 248 nm form the wafer surface, irrespective of the photoresist layer thickness. Based on the gravimetric method, a high throughput and one-step microwave digestion procedure was developed for the BARC materials. The digestion efficiency increased with the digestion duration and the temperature. By following the established one-step microwave digestion method and inductively coupled plasma mass spectrometry determination, the detection limits obtained for Cr, Ni, Cu, An and Pb were in 0.1 to 1.11 ppb levels. The spike recoveries of the metallic impurities were in the range 86- 102% for the BARC materials. The analytical results of the BARC samples were found to be in reasonably good agreement with our previous method, and the analytical throughput can achieve up to 20 samples per hour for the analysis of 5 elements.

  1. Bacterial assay for the rapid assessment of antifouling and fouling release properties of coatings and materials.

    PubMed

    D'Souza, Fraddry; Bruin, Anouk; Biersteker, Rens; Donnelly, Glen; Klijnstra, Job; Rentrop, Corne; Willemsen, Peter

    2010-04-01

    An assay has been developed to accurately quantify the growth and release behaviour of bacterial biofilms on several test reference materials and coatings, using the marine bacterium Cobetia marina as a model organism. The assay can be used to investigate the inhibition of bacterial growth and release properties of many surfaces when compared to a reference. The method is based upon the staining of attached bacterial cells with the nucleic acid-binding, green fluorescent SYTO 13 stain. A strong linear correlation exists between the fluorescence of the bacterial suspension measured (RFU) using a plate reader and the total bacterial count measured with epifluorescence microscopy. This relationship allows the fluorescent technique to be used for the quantification of bacterial cells attached to surfaces. As the bacteria proliferate on the surface over a period of time, the relative fluorescence unit (RFU) measured using the plate reader also shows an increase with time. This was observed on all three test surfaces (glass, Epikote and Silastic T2) over a period of 4 h of bacterial growth, followed by a release assay, which was carried out by the application of hydrodynamic shear forces using a custom-made rotary device. Different fixed rotor speeds were tested, and based on the release analysis, 12 knots was used to provide standard shear force. The assay developed was then applied for assessing three different antifouling coatings of different surface roughness. The novel assay allows the rapid and sensitive enumeration of attached bacteria directly on the coated surface. This is the first plate reader assay technique that allows estimation of irreversibly attached bacterial cells directly on the coated surface without their removal from the surface or extraction of a stain into solution. PMID:20039190

  2. Determination of Mercury in Aqueous and Geologic Materials by Continuous Flow-Cold Vapor-Atomic Fluorescence Spectrometry (CVAFS)

    USGS Publications Warehouse

    Hageman, Philip L.

    2007-01-01

    New methods for the determination of total mercury in geologic materials and dissolved mercury in aqueous samples have been developed that will replace the methods currently (2006) in use. The new methods eliminate the use of sodium dichromate (Na2Cr2O7 ?2H2O) as an oxidizer and preservative and significantly lower the detection limit for geologic and aqueous samples. The new methods also update instrumentation from the traditional use of cold vapor-atomic absorption spectrometry to cold vapor-atomic fluorescence spectrometry. At the same time, the new digestion procedures for geologic materials use the same size test tubes, and the same aluminum heating block and hot plate as required by the current methods. New procedures for collecting and processing of aqueous samples use the same procedures that are currently (2006) in use except that the samples are now preserved with concentrated hydrochloric acid/bromine monochloride instead of sodium dichromate/nitric acid. Both the 'old' and new methods have the same analyst productivity rates. These similarities should permit easy migration to the new methods. Analysis of geologic and aqueous reference standards using the new methods show that these procedures provide mercury recoveries that are as good as or better than the previously used methods.

  3. Comparison of Different Materials and Proximal Coatings Used for Femoral Components in One-Stage Bilateral Total Hip Arthroplasty.

    PubMed

    Miyatake, Kazumasa; Jinno, Tetsuya; Koga, Daisuke; Yamauchi, Yuki; Muneta, Takeshi; Okawa, Atsushi

    2015-12-01

    To evaluate the mid-term effects of different materials and coatings used for femoral components, we prospectively performed 21 one-stage bilateral total hip arthroplasties using 2 anatomical stems which have identical geometries, randomized to side. One stem was made of Ti6Al4V alloy and had a hydroxyapatite coating on grit-blasted surface proximally, and the other was made of TMZF™ alloy and had a proximal coating of hydroxyapatite in addition to an arc-deposited titanium surface coating. Although we found extensions of radiopaque lines to the surface of coatings of seven grit-blasted stems whereas we found none in the case of the arc-deposited titanium stems, all hips showed excellent clinical and radiological outcomes as shown by radiographs and bone mineral density at the final follow-up, average 5.5 years postoperatively. PMID:26190568

  4. Characterization of Nanostructured WC-Co Deposited by Cold Spraying

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Yang, Guan-Jun; Gao, Pei-Hu; Ma, Jian; Wang, Yu-Yue; Li, Cheng-Xin

    2007-12-01

    Nanostructured WC-Co coating was deposited by cold spraying using a nanostructured WC-12Co powder. The critical velocity for the particle to deposit was measured. The coating microstructure was characterized by X-ray diffraction analysis, scanning electron microscopy, and transmission electron microscopy. The coating hardness was tested using a Vickers hardness tester. The deposition behavior of single WC-Co particle was examined. WC particle size was measured for comparison of deposit properties to that of sintered bulk. The result shows that the nanostructured WC-Co coating can be successfully deposited by cold spraying using nanostructured powders. The coating exhibited a dense microstructure with full retention of the original nanostructure in the powder to the coating. The test of microhardness of the coating yielded a value of over 1820 Hv0.3, which is comparable to that of sintered nanostructured WC-Co. The deposition behavior of WC-Co powders as superhard cermet materials in cold spraying and powder structure effects is discussed.

  5. Atmospheric-Pressure Cold Plasmas Used to Embed Bioactive Compounds in Matrix Material for Active Packaging of Fruits and Vegetables

    NASA Astrophysics Data System (ADS)

    Fernandez, Sulmer; Pedrow, Patrick; Powers, Joseph; Pitts, Marvin

    2009-10-01

    Active thin film packaging is a technology with the potential to provide consumers with new fruit and vegetable products-if the film can be applied without deactivating bioactive compounds.Atmospheric pressure cold plasma (APCP) processing can be used to activate monomer with concomitant deposition of an organic plasma polymerized matrix material and to immobilize a bioactive compound all at or below room temperature.Aims of this work include: 1) immobilize an antimicrobial in the matrix; 2) determine if the antimicrobial retains its functionality and 3) optimize the reactor design.The plasma zone will be obtained by increasing the voltage on an electrode structure until the electric field in the feed material (argon + monomer) yields electron avalanches. Results will be described using Red Delicious apples.Prospective matrix precursors are vanillin and cinnamic acid.A prospective bioactive compound is benzoic acid.

  6. Enhanced reactivity of mechanically-activated nano-scale gasless reactive materials consolidated via the cold-spray technique

    NASA Astrophysics Data System (ADS)

    Bacciochini, Antoine; Radulescu, Matei; Meydanoglu, Onur; Charron-Tousignant, Yannick; van Dyke, Jason; Jodoin, Bertrand; Nganbe, Michel; Yandouzi, Mohamed; Lee, Julian J.

    2011-06-01

    It has been speculated that gasless reactive systems can sustain supersonic detonations waves, provided the local decomposition rate is sufficiently fast and the initial density is sufficiently close to the theoretical maximal density. The present study presents a novel method to prepare nano-scale energetic materials with high reactivity, vanishing porosity, structural integrity and arbitrary shape. The experiments have focused on the Ni-Al system. To increase the reactivity, an initial mechanical activation was achieved by the technique of ball milling. The consolidation of the materials used the supersonic cold gas spray technique, where the particles are accelerated to high speeds and consolidated via plastic deformation upon impact, forming activated nano-composites in arbitrary shapes with close to zero porosity. This technique permits to retain the micro-structures in the powders and prevents any reactions during the consolidation phase. Deflagration tests of the obtained samples showed an increase in the deflagration rate by up to two orders of magnitude.

  7. Pb scavenging from a freshwater lake by Mn oxides in heterogeneous surface coating materials.

    PubMed

    Dong, Deming; Derry, Louis A; Lion, Leonard W

    2003-04-01

    Selective extraction techniques were used to assay the importance of specific solid phases in Pb binding by heterogeneous surface coating materials (biofilms) in Cayuga Lake, NY. Hydroxylamine hydrochloride (NH(2)OH.HC1) was used to extract easily reducible Mn oxides, and sodium dithionite (Na(2)S(2)O(4)) was used to extract Mn and Fe oxides in two sets of biofilm samples retrieved from the lake. Pb remaining after extraction was removed by extraction with 10% HNO(3), determined by analysis of Pb(208) using a sector field mass spectrometer with an inductively coupled plasma ion source (ICP-MS), and compared to the total extractable Pb. The results indicate that the greatest contribution to total Pb binding to the heterogeneous surface coating materials was from Mn oxides. Pb adsorption capacity of Mn oxides exceeded that of Fe oxides on a molar basis by approximately an order of magnitude. The high reactivity observed for natural Mn oxides indicates that they are biogenic in origin, consistent with expectations based on the relative biotic and abiotic rates of Mn(II) oxidation under circumneutral conditions. Collectively, these results confirm expectations based on prior observations of adsorption of added Pb by Cayuga Lake biofilms before and after selective extraction, and also confirm predictions for Pb phase association in the lake based on the behavior of laboratory surrogates for adsorptive surfaces. PMID:12600395

  8. Enhancing stabilities of lipase by enzyme aggregate coating immobilized onto ionic liquid modified mesoporous materials

    NASA Astrophysics Data System (ADS)

    Zou, Bin; Song, Chunyan; Xu, Xiaping; Xia, Jiaojiao; Huo, Shuhao; Cui, Fengjie

    2014-08-01

    Mesoporous material SBA-15 as the matrix and hydrophilic methyl imidazolium ionic liquids [MSiIM]+BF4- as modifier were involved in preparing ionic liquid modified materials as enzyme carriers through after-grafting silane coupling reaction. The method of enzyme aggregates coating was firstly used to immobilize porcine pancreatic lipase (PPL) onto ionic liquid modified SBA-15. Characterization before and after modification and immobilization were conducted using infrared spectroscopy (FT-IR), differential thermal-thermal analysis (DTA-TG) and N2 adsorption-desorption method (BET). The results indicated that the ordering degree of SBA-15 declined after ionic liquid modification, but mesoporous structure remained. After enzyme immobilization, pore size and specific surface area of carrier became smaller. The cross-linking agent amount, reaction temperature and pH were optimized in this paper. The result demonstrated that the initial activity of enzyme was raised from 35% to 53% after five times recycle by enzyme aggregate coating. 74% of the original activity remained after 25 days storage.

  9. Study of wear of diamond-coated probe tips when scanning on different materials

    NASA Astrophysics Data System (ADS)

    Küng, A.; Nicolet, A.; Meli, F.

    2015-08-01

    The accuracy of today’s coordinate measuring machines (CMM) has reached a level at which the exact knowledge of each component is required. The role of the probe tip is particularly crucial because it is in contact with the sample surface. Understanding how the probe tip wears off will help to narrow the measurement errors. Today, diamond-coated probes of excellent quality are becoming commercially available. In the present work, the wear of those probes was studied when scanning on different sample materials and under different measuring conditions. The wear rate was quantified in terms of the rate of the removed diamond volume per meter scan length. It cannot be simply derived from material properties or scanning conditions. A simple calculation also shows that only a very small fraction of the friction energy is devoted to the removal of atoms from the diamond crystal. The wear rate of diamond-coated probes was found to be orders of magnitude smaller compared with the wear of traditional sapphire probes.

  10. Study on the Tribological Behaviors of Different PEEK Composite Coatings for Use as Artificial Cervical Disk Materials

    NASA Astrophysics Data System (ADS)

    Song, Jian; Liao, Zhenhua; Wang, Song; Liu, Yuhong; Liu, Weiqiang; Tyagi, Rajnesh

    2016-01-01

    Poly(ether-ether-ketone) (PEEK) is a type of biomaterial which may be used for modifying the surface of materials used in implants. Hence, in the present investigation, the potentiality of PEEK and its composites coatings has been explored for improving the friction and wear behavior of the Ti6Al4V to be used for cervical disks. The structural characteristics, micro-hardness, friction, and wear characteristics of PEEK/Al2O3 and PEEK/SiO2 composite coatings have been investigated and compared with pure PEEK coating and bare titanium alloy sample. According to the XRD analysis results, these coated samples were mainly orthorhombic crystalline form. The contact angle values of PEEK and its composite coatings were higher, while micro-hardness values of these samples decreased significantly. The thickness values of the three coated samples were all above 70 μm on average. The average friction coefficients with a counterface of ZrO2 ball decreased significantly, especially under NCS (newborn calf serum) lubricated condition. After comprehensive evaluation, the PEEK/Al2O3 coating demonstrated optimum tribological properties and could be applied as bearing materials for artificial cervical disk.

  11. Effects of SiC Volume Fraction and Particle Size on the Deposition Behavior and Mechanical Properties of Cold-Sprayed AZ91D/SiCp Composite Coatings

    NASA Astrophysics Data System (ADS)

    Suo, X. K.; Suo, Q. L.; Li, W. Y.; Planche, M. P.; Liao, H. L.

    2014-01-01

    AZ91D/SiCp composite coatings were fabricated on AZ31 magnesium alloy substrates using cold spraying. The effects of SiC volume fraction and particle size on the deposition behavior, microhardness, and bonding strength of coatings were studied. The mean sizes of SiC particles tested were 4, 14, and 27 μm. The results show that fine SiC particles ( d 0.5 = 4 μm) are difficult to be deposited due to the bow shock effect. The volume fraction of SiC particles in composite coatings increases with the increasing SiC particle size. The microhardness and bonding strength of composite coatings also show increases compared with AZ91D coatings. The volume fractions of SiC particles in the original powder were set at 15, 30, 45, and 60 vol.%. The corresponding contents in composite coatings are increased to 19, 27, 37, and 51 vol.%, respectively. The microhardness of composite coatings also increases as the volume fraction of SiC particles increases.

  12. Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

    NASA Astrophysics Data System (ADS)

    Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

    2016-07-01

    In recent years, the emphasis in space research has been shifting from space exploration to commercialization of space. In order to utilize space for commercial purposes it is necessary to understand the low earth orbit (LEO) space environment where most of the activities will be carried out. The studies on the LEO environment are mainly focused towards understanding the effect of atomic oxygen (AO) on spacecraft materials. In the first few shuttle flights, materials looked frosty because they were actually being eroded and textured: AO reacts with organic materials on spacecraft exteriors, gradually damaging them. When a spacecraft travel in LEO (where crewed vehicles and the International Space Station fly), the AO formed from the residual atmosphere can react with the spacecraft surfaces, causing damage to the vehicle. Polymers are widely used in space vehicles and systems as structural materials, thermal blankets, thermal control coatings, conformal coatings, adhesives, lubricants, etc. Exposure of polymers and composites to the space environment may result in different detrimental effects via modification of their chemical, electrical, thermal, optical and mechanical properties as well as surface erosion. The major degradation effects in polymers are due to their exposure to atomic oxygen, vacuum ultraviolet and synergistic effects, which result in different damaging effects by modification of the polymer's chemical properties. In hydrocarbon containing polymers the main AO effect is the surface erosion via chemical reactions and the release of volatile reaction products associated with the mass loss. The application of a thin protective coating to the base materials is one of the most commonly used methods of preventing AO degradation. The purpose is to provide a barrier between base material and AO environment or, in some cases, to alter AO reactions to inhibit its diffusion. The effectiveness of a coating depends on its continuity, porosity, degree of

  13. Application of High Temperature Corrosion-Resistant Materials and Coatings Under Severe Corrosive Environment in Waste-to-Energy Boilers

    NASA Astrophysics Data System (ADS)

    Kawahara, Yuuzou

    2007-06-01

    Corrosion-resistant materials (CRMs) and coatings are key technologies to increase power generation efficiency and reduce maintenance in waste-to-energy (WTE) plants. Corrosion environment became severe as steam temperatures have increased. The steam condition of more than 400 °C/3.9 MPa became possible in WTE boilers by using highly durable corrosion-resistant coatings, such as thermal spray of Al/80Ni20Cr alloy, HVOF-sprayed NiCrSiB alloy, Alloy 625 weld overlay for waterwall tubes and also superheater tubes. Also, the use of 310S type stainless steels and high Cr-high Mo-Ni base and high Si-Cr-Ni-Fe alloys have progressed because of a better understanding of corrosion mechanisms. Furthermore, high durability coatings using cermet and ceramic materials were applied to high temperature superheaters. This paper describes the major developments and the application of CRMs and coating technologies in the last 30 years in WTE plants, the corrosion mechanisms of alloys, the deterioration mechanisms of spray coating layers, and future subjects for the development of corrosion-resistant materials and coatings.

  14. Cold Spraying of Amorphous Cu50Zr50 Alloys

    NASA Astrophysics Data System (ADS)

    List, A.; Gärtner, F.; Mori, T.; Schulze, M.; Assadi, H.; Kuroda, S.; Klassen, T.

    2015-01-01

    A new range of applications in cold spraying is expected for bulk metallic glass (BMG) coatings. For retaining amorphous structures in cast multi-component BMG parts, typically high purity raw material must be used. The present investigation explores an alternative approach, where cold spraying is used to deposit a technical-grade binary amorphous alloy. This approach is shown to be potentially cost-effective and suitable for rapid manufacturing. For this purpose, amorphous Cu50Zr50 was chosen as a model alloy system, and cold spraying was performed using nitrogen as process gas. By a systematic variation of the spray parameter sets, the critical velocities for coating formation were determined experimentally. Based on the current models of bonding of amorphous Cu50Zr50 powder in cold spraying, a new, more comprehensive concept of bonding and rebound is presented, which also considers the presence of liquefied interfaces and quenching rates for resolidification. Results concerning impact morphologies and coating formation demonstrate that under suitable choice of spray conditions, well-adhering coatings with amorphous structure of the Cu50Zr50 powders can be obtained by cold spraying.

  15. A Generalized Critical Velocity Window Based on Material Property for Cold Spraying by Eulerian Method

    NASA Astrophysics Data System (ADS)

    Li, W. Y.; Yu, M.; Wang, F. F.; Yin, S.; Liao, H. L.

    2014-02-01

    In this paper, the previously developed Eulerian model (Yu et al., J Therm Spray Technol 21(3):745-752, 2012), which could well predict the critical velocity and erosion velocity, was extended to other commonly used materials such as aluminum, iron, nickel, stainless steel 316, and Inconel718 for studying the influence of material property and establishing a generalized window of critical velocity. Results show that the deformation behavior of the used materials could be classified as coordinated deformation (copper, iron, nickel) and uncoordinated deformation patterns (aluminum, stainless steel, and Inconel718). However, it was found that the steady maximum equivalent plastic strain values at the critical velocity for each material concentrate in the extent of 2.6-3.0 regardless of deformation pattern. Dimensionless analysis shows that, the calculated critical velocity increases with the increase of material characteristic velocity, and this relationship can be primarily used to predict the critical velocity.

  16. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    NASA Astrophysics Data System (ADS)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  17. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    SciTech Connect

    Abdollahi, H.; Dehghani, K.

    2007-04-07

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers.

  18. Cold Sores

    MedlinePlus

    ... delivered directly to your desktop! more... What Are Cold Sores? Article Chapters What Are Cold Sores? Cold ... January 2012 Previous Next Related Articles: Canker and Cold Sores Aloe Vera May Help Relieve Mouth Sores ...

  19. Biodegradable and elastomeric poly(glycerol sebacate) as a coating material for nitinol bare stent.

    PubMed

    Kim, Min Ji; Hwang, Moon Young; Kim, JiHeung; Chung, Dong June

    2014-01-01

    We synthesized and evaluated biodegradable and elastomeric polyesters (poly(glycerol sebacate) (PGS)) using polycondensation between glycerol and sebacic acid to form a cross-linked network structure without using exogenous catalysts. Synthesized materials possess good mechanical properties, elasticity, and surface erosion biodegradation behavior. The tensile strength of the PGS was as high as 0.28 ± 0.004 MPa, and Young's modulus was 0.122 ± 0.0003 MPa. Elongation was as high as 237.8 ± 0.64%, and repeated elongation behavior was also observed to at least three times the original length without rupture. The water-in-air contact angles of the PGS surfaces were about 60°. We also analyzed the properties of an electrospray coating of biodegradable PGS on a nitinol stent for the purpose of enhancing long-term patency for the therapeutic treatment of varicose veins disease. The surface morphology and thickness of coating layer could be controlled by adjusting the electrospraying conditions and solution parameters. PMID:24955369

  20. Silver nanoparticle toxicity is related to coating materials and disruption of sodium concentration regulation.

    PubMed

    Kwok, Kevin W H; Dong, Wu; Marinakos, Stella M; Liu, Jie; Chilkoti, Ashutosh; Wiesner, Mark R; Chernick, Melissa; Hinton, David E

    2016-11-01

    Silver nanoparticles (AgNPs) have been increasingly commercialized and their release into the environment is imminent. Toxicity of AgNP has been studied with a wide spectrum of organisms, yet the mechanism of toxicity remains largely unknown. This study systematically compared toxicity of 10 AgNPs of different particle diameters and coatings to Japanese medaka (Oryzias latipes) larvae to understand how characteristics of AgNP relate to toxicity. Dissolution of AgNPs was largely dependent on particle size, but their aggregation behavior and toxicity were more dependent on coating materials. 96 h lethal concentration 50% (LC50) values correlated with AgNP aggregate size rather than size of individual nanoparticles. Of the AgNPs studied, the dissolved Ag concentration in the test suspensions did not account for all of the observed toxicity, indicating the role of NP-specific characteristics in resultant toxicity. Exposure to AgNP led to decrease of sodium concentration in the tissue and increased expression of Na(+)/K(+ )ATPase. Gene expression patterns also suggested that toxicity was related to disruption of sodium regulation and not to oxidative stress. PMID:27345576

  1. Testing and comparison of the coating materials for immunosensors on QCM

    NASA Astrophysics Data System (ADS)

    Oztuna, Ali; Nazir, Hasan

    2012-06-01

    In immunoassay based biosensors development studies polymers, as a matrix, and thiol, amine and aldehyde derivative compounds, as a antibody linker, are to be experimented. Aim of this study is to test amine and acetate functional group containing derivatives in liquid phase in order to develop an antibody immobilization strategy for Quartz Crystal Microbalance (QCM) system. In our study, 4-aminothiophenol (4-AT), carboxylated-PVC (PVC-COOH) and aminated- PVC (PVC-NH2) compared with each other as a coating material. Surface of the coated AT-cut gold crystals were characterized with Fourier Transform Infrared spectrometry (FTIR) and Scanning Electron Microscobe (SEM) and tested in a Bacillus anthracis (GenBank: GQ375871) spores immunoassay model system. Subsequently, a series of SEM micrographs were taken again in order to investigate surface morphology and show the presence of the B. anthracis spores on the sensor surface. When experimental results and SEM images were evaluated together, it was suggested that with the synthesis of PVC like open-chained polymers, containing -NH2 and -SH functional groups, B. anthracis spore detection can be accomplished on QCM without requiring complicated immobilization procedures and expensive preliminary preparations.

  2. Biodegradable and Elastomeric Poly(glycerol sebacate) as a Coating Material for Nitinol Bare Stent

    PubMed Central

    Kim, Min Ji; Hwang, Moon Young; Kim, JiHeung; Chung, Dong June

    2014-01-01

    We synthesized and evaluated biodegradable and elastomeric polyesters (poly(glycerol sebacate) (PGS)) using polycondensation between glycerol and sebacic acid to form a cross-linked network structure without using exogenous catalysts. Synthesized materials possess good mechanical properties, elasticity, and surface erosion biodegradation behavior. The tensile strength of the PGS was as high as 0.28 ± 0.004 MPa, and Young's modulus was 0.122 ± 0.0003 MPa. Elongation was as high as 237.8 ± 0.64%, and repeated elongation behavior was also observed to at least three times the original length without rupture. The water-in-air contact angles of the PGS surfaces were about 60°. We also analyzed the properties of an electrospray coating of biodegradable PGS on a nitinol stent for the purpose of enhancing long-term patency for the therapeutic treatment of varicose veins disease. The surface morphology and thickness of coating layer could be controlled by adjusting the electrospraying conditions and solution parameters. PMID:24955369

  3. Radiation effects on polymers for coatings on copper canisters used for the containment of radioactive materials

    NASA Astrophysics Data System (ADS)

    Mortley, Aba; Bonin, H. W.; Bui, V. T.

    2008-05-01

    The present work proposes applying polyurethane coatings as an additional barrier in the design of Canadian nuclear waste disposal containers. The goal of the present research is to investigate the physico-mechanical integrity of a natural castor oil-based polyurethane (COPU) to be used as a coating material in pH-radiation-temperature environments. As the first part to these inquiries, the present paper investigates the effect of a mixed radiation field supplied by a SLOWPOKE-2 nuclear research reactor on COPUs that differ only by their isocyanate structure. FTIR, DSC, DMA, WAXS, and MALDI are used to characterize the changes that occur as a result of radiation and to relate these changes to polymer structure and composition. The COPUs used in the present work have demonstrated sustained physico-mechanical properties up to accumulated doses of 2.0 MGy and are therefore suitable for end-uses in radiation environments such as those expected in the deep geological repository.

  4. Effects of redecoration of a hospital isolation room with natural materials on stress levels of denizens in cold season

    NASA Astrophysics Data System (ADS)

    Ohta, Hiromi; Maruyama, Megumi; Tanabe, Yoko; Hara, Toshiko; Nishino, Yoshihiko; Tsujino, Yoshio; Morita, Eishin; Kobayashi, Shotai; Shido, Osamu

    2008-05-01

    We investigated the effects of redecoration of a hospital isolation room with natural materials on thermoregulatory, cardiovascular and hormonal parameters of healthy subjects staying in the room. Two isolation rooms with almost bilaterally-symmetrical arrangements were used. One room (RD) was redecorated with wood paneling and Japanese paper, while the other (CN) was unchanged (with concrete walls). Seven healthy male subjects stayed in each room for over 24 h in the cold season. Their rectal temperature (Tre) and heart rate, and the room temperature (Ta) and relative humidity were continuously measured. Arterial blood pressures, arterial vascular compliance, thermal sensation and thermal comfort were measured every 4 h except during sleeping. Blood was sampled after the stay in the rooms. In RD, Ta was significantly higher by about 0.4°C and relative humidity was lower by about 5% than in CN. Diurnal Tre levels of subjects in RD significantly differed from those in CN, i.e., Tres were significantly higher in RD than in CN especially in the evening. In RD, the subjects felt more thermally-comfortable than in CN. Redecoration had minimal effects on cardiovascular parameters. Plasma levels of catecholamines and antidiuretic hormone did not differ, while plasma cortisol level was significantly lower after staying in RD than in CN by nearly 20%. The results indicate that, in the cold season, redecoration with natural materials improves the thermal environment of the room and contributes to maintaining core temperature of denizens at preferable levels. It also seems that redecoration of room could attenuate stress levels of isolated subjects.

  5. PLA coated paper containing active inorganic nanoparticles: Material characterization and fate of nanoparticles in the paper recycling process.

    PubMed

    Zhang, Hai; Bussini, Daniele; Hortal, Mercedes; Elegir, Graziano; Mendes, Joana; Jordá Beneyto, Maria

    2016-06-01

    For paper and paperboard packaging, recyclability plays an important role in conserving the resources and reducing the environmental impacts. Therefore, when it comes to the nano-enabled paper packaging material, the recyclability issue should be properly addressed. This study represents our first report on the fate of nanomaterials in paper recycling process. The packaging material of concern is a PLA (Polylactic Acid) coated paper incorporating zinc oxide nanoparticles in the coating layer. The material was characterised and assessed in a lab-scale paper recycling line. The recyclability test was based on a method adapted from ATICELCA MC501-13, which enabled to recover over 99% of the solids material. The mass balance result indicates that 86-91% zinc oxide nanoparticles ended up in the rejected material stream, mostly embedded within the polymer coating; whereas 7-16% nanoparticles ended up in the accepted material stream. Besides, the tensile strength of the recycled handsheets suggests that the nano-enabled coating had no negative impacts on the recovered fibre quality. PMID:27036997

  6. Calculation and experimental study on high-speed impact of heat-resistant coating materials with a meteoric particle

    NASA Astrophysics Data System (ADS)

    Glazunov, Anatoly; Ishchenko, Aleksandr; Afanas'eva, Svetlana; Belov, Nikolai; Burkin, Viktor; Rogaev, Konstantin; Yugov, Nikolai

    2016-01-01

    The given article presents the conducted calculation and experimental study on destruction of heat-resistant coating material of an aircraft in the process of high-speed interaction of the steel spherical projectile. The projectile is imitating a meteoric particle. The study was conducted in the wide range of velocities. The mathematical behavioral model of heat-resistant coating under high-speed impact was developed. The interaction of ameteoric particle with an element of the protective structure has especially individual character and depends on impact velocity and angle, materials of the interacting solids.

  7. Analytical study on the suitability of using bentonite coated gravel as a landfill liner material

    SciTech Connect

    Roberts, Anel A. Shimaoka, Takayuki

    2008-12-15

    This study investigates the feasibility of using bentonite coated gravel (BCG) as a liner material for waste landfills. BCG has proven to be a very effective capping material/method for the remediation of contaminated sediments in aquatic environments. The concept of BCG is similar to that of peanuts/almonds covered with chocolate; each aggregate particle has been covered with the clayey material. Laboratory tests were aimed at evaluating regulated and non-regulated factors for liner materials, i.e., permeability and strength. Tests included X-ray diffraction, methylene blue absorption, compaction, free swelling, permeability, 1D consolidation, triaxial compression and cone penetration. The compactive efforts used for this study were the reduced Proctor, standard Proctor, intermediate Proctor, modified Proctor and super modified Proctor. The compactive energy corresponding to each effort, respectively, is as follows: 355.5, 592.3, 1196.3, 2693.3, and 5386.4 kJ/m{sup 3}. Results revealed that even though aggregate content represents 70% of the weight of the material, hydraulic conductivities as low as 6 x 10{sup -10} cm/s can be achieved when proper compactive efforts are used. Compressibility is very low for this material even at low (or no) compactive efforts. Results also demonstrated how higher compactive efforts can lower the permeability of BCG; however, over-compaction creates fractures in the aggregate core of BCG that could increase permeability. Moreover, higher compactive efforts create higher swelling pressures that could compromise the performance of a barrier constructed using BCG. As a result of this study, moderate compactive efforts, i.e., intermediate Proctor or modified Proctor, are recommended for constructing a BCG barrier. Using moderate compactive efforts, very low hydraulic conductivities, good workability and good trafficability are easily attainable.

  8. Bacterial polysaccharide levan as stabilizing, non-toxic and functional coating material for microelement-nanoparticles.

    PubMed

    Bondarenko, Olesja M; Ivask, Angela; Kahru, Anne; Vija, Heiki; Titma, Tiina; Visnapuu, Meeri; Joost, Urmas; Pudova, Ksenia; Adamberg, Signe; Visnapuu, Triinu; Alamäe, Tiina

    2016-01-20

    Levan, fructose-composed biopolymer of bacterial origin, has potential in biotechnology due to its prebiotic and immunostimulatory properties. In this study levan synthesized by levansucrase from Pseudomonas syringae was thoroughly characterized and used as multifunctional biocompatible coating material for microelement-nanoparticles (NPs) of selenium, iron and cobalt. Transmission electron microscopy (TEM), hydrodynamic size measurements (DLS) and X-ray photoelectron spectroscopy (XPS) showed the interaction of levan with NPs. Levan stabilized the dispersions of NPs, decreased their toxicity and had protective effect on human intestinal cells Caco-2. In addition, levan attached to cobalt NPs remained accessible as a substrate for the colon bacteria Bacteroides thetaiotaomicron. We suggest that the combination of levan and nutritionally important microelements in the form of NPs serves as a first step towards a novel "2 in 1" approach for food supplements to provide safe and efficient delivery of microelements for humans and support beneficial gut microbiota with nutritional oligosaccharides. PMID:26572404

  9. Calcium-magnesium Aluminosilicate (CMAS) Interactions with Advanced Environmental Barrier Coating Material

    NASA Technical Reports Server (NTRS)

    Wiesner, Valerie L.; Bansal, Narottam P.

    2015-01-01

    Particulates, like sand and volcanic ash, threaten the development of robust environmental barrier coatings (EBCs) that protect next-generation silicon-based ceramic matrix composite (CMC) turbine engine components from harsh combustion environments during service. The siliceous particulates transform into molten glassy deposits of calcium-magnesium aluminosilicate (CMAS) when ingested by an aircraft engine operating at temperatures above 1200C. In this study, a sample of desert sand was melted into CMAS glass to evaluate high-temperature interactions between the sand glass and an advanced EBC material. Desert sand glass was added to the surface of hot-pressed EBC substrates, which were then heated in air at temperatures ranging from 1200C to 1500C. Scanning electron microscopy and X-ray energy-dispersive spectroscopy were used to evaluate microstructure and phase compositions of specimens and the CMASEBC interface after heat treatments.

  10. Refractory Materials for Flame Deflector Protection System Corrosion Control: Coatings Systems Literature Survey

    NASA Technical Reports Server (NTRS)

    Calle, Luz M.; Hintze, Paul E.; Parlier, Christopher R.; Sampson, Jeffrey W.; Coffman, Brekke E.; Coffman, Brekke E.; Curran, Jerome P.; Kolody, Mark R.; Whitten, Mary; Perisich, Steven; Trejo, David

    2009-01-01

    When space vehicles are launched, extreme heat, exhaust, and chemicals are produced and these form a very aggressive exposure environment at the launch complex. The facilities in the launch complex are exposed to this aggressive environment. The vehicle exhaust directly impacts the flame deflectors, making these systems very susceptible to high wear and potential failure. A project was formulated to develop or identify new materials or systems such that the wear and/or damage to the flame deflector system, as a result of the severe environmental exposure conditions during launches, can be mitigated. This report provides a survey of potential protective coatings for the refractory concrete lining on the steel base structure on the flame deflectors at Kennedy Space Center (KSC).

  11. Upper Temperature Limit of Environmental Barrier Coatings for Enabling Propulsion Materials Established

    NASA Technical Reports Server (NTRS)

    Lee, Kang N.; Fox, Dennis S.; Robinson, R. Craig

    2001-01-01

    Silicon-based ceramics, such as SiC/SiC composites and Si3N4, are the prime candidates for hot section structural components of next-generation gas turbines. A key barrier to such an application is the rapid recession of silicon-based ceramics in combustion environments because of the volatilization of silica scale by water vapor (refs. 1 and 2). Environmental barrier coatings (EBC's) were developed to prevent recession in the High Speed Research--Enabling Propulsion Materials (HSR-EPM) Program (refs. 3 and 4). An investigation under the Ultra-Efficient Engine Technology Program was undertaken at the NASA Glenn Research Center to establish the upper temperature limit of the EPM EBC.

  12. Enhancing the stability of microplasma device utilizing diamond coated carbon nanotubes as cathode materials

    SciTech Connect

    Chang, Tinghsun; Sankaran, Kamatchi Jothiramalingam; Tai, Nyanhwa E-mail: inanlin@mail.tku.edu.tw; Kunuku, Srinivasu; Leou, Keh-Chyang; Lin, I-Nan E-mail: inanlin@mail.tku.edu.tw

    2014-06-02

    This paper reports the enhanced stability of a microplasma device by using hybrid-granular-structured diamond (HiD) film coated carbon nanotubes (CNTs) as cathode, which overcomes the drawback of short life time in the CNTs-based one. The microplasma device can be operated more than 210 min without showing any sign of degradation, whereas the CNTs-based one can last only 50 min. Besides the high robustness against the Ar-ion bombardment, the HiD/CNTs material also possesses superior electron field emission properties with low turn-on field of 3.2 V/μm, which is considered as the prime factor for the improved plasma illumination performance of the devices.

  13. Surface emissivity of a reinforced carbon composite material with an oxidation-inhibiting coating

    NASA Technical Reports Server (NTRS)

    Wakefield, R. M.

    1973-01-01

    Total effective emissivity and spectral emissivity over the wavelength range of 0.65 to 6.3 microns were determined for temperatures from 1300 t0 2250 deg K. A multi channel radiometer was used in the arcjet and laboratory tests. The black-body-hole method was used to independently check radiometer results. The results show the silicon-carbide coated reinforced carbon composite material is a nongray radiator. The total effective emissivity and the spectral emissivity at 0.65 micron both decreased with increasing temperature, respectively, from approximately 0.8 to 0.6, and from 0.4 to 0.25, over the temperature range. The emissivity values were the same when the sample was viewed normal to the surface or at a 45 deg angle. Recommended emissivity values are presented.

  14. Growth of mesoporous materials within colloidal crystal films by spin-coating.

    PubMed

    Villaescusa, Luis A; Mihi, Agustín; Rodríguez, Isabel; García-Bennett, Alfonso E; Míguez, Hernan

    2005-10-27

    A combination of colloidal crystal planarization, stabilization, and novel infiltration techniques is used to build a bimodal porous silica film showing order at both the micron and the nanometer length scale. An infiltration method based on the spin-coating of the mesophase precursor onto a three-dimensional polystyrene colloidal crystal film allows a nanometer control tuning of the filling fraction of the mesoporous phase while preserving the optical quality of the template. These materials combine a high specific surface arising from the nanopores with increased mass transport and photonic crystal properties provided by the order of the macropores. Optical Bragg diffraction from these type of hierarchically ordered oxides is observed, allowing performing of optical monitoring of the different processes involved in the formation of the bimodal silica structure. PMID:16853540

  15. Culture surfaces coated with various implant materials affect chondrocyte growth and metabolism.

    PubMed

    Hambleton, J; Schwartz, Z; Khare, A; Windeler, S W; Luna, M; Brooks, B P; Dean, D D; Boyan, B D

    1994-07-01

    The effect on chondrocyte metabolism of culture surfaces sputter-coated with various materials used for orthopaedic implants was studied and correlated with the stage of cartilage cell maturation. Confluent, fourth-passage chondrocytes from the costochondral resting zone and growth zone of rats were cultured for 6 or 9 days on 24-well plates sputter-coated with ultrathin films of titanium, titanium dioxide, aluminum oxide, zirconium oxide, and calcium phosphate (1.67:1). Corona-discharged tissue culture plastic served as the control. The effect of surface material was examined with regard to cell morphology; cell proliferation (cell number) and DNA synthesis ([3H]thymidine incorporation); RNA synthesis ([3H]uridine incorporation); collagenase-digestible protein, noncollagenase-digestible protein, and percentage of collagen production; and alkaline phosphatase-specific activity, both in the cell layer and in trypsinized chondrocytes. Cell morphology was dependent on surface material; only cells cultured on titanium had an appearance similar to that of cells cultured on plastic. While titanium or titanium dioxide surfaces had no effect on cell number or [3H]thymidine incorporation, aluminum oxide, calcium phosphate, and zirconium oxide surfaces inhibited both parameters. Cells cultured on aluminum oxide, calcium phosphate, zirconium oxide, and titanium dioxide exhibited decreased collagenase-digestible protein, noncollagenase-digestible protein, and percentage of collagen production, but [3H]uridine incorporation was decreased only in those chondrocytes cultured on aluminum oxide, calcium phosphate, or zirconium oxide. Chondrocytes cultured on titanium had greater alkaline phosphatase-specific activity than did cells cultured on plastic, but the incorporation of [3H]uridine and production of collagenase-digestible protein, noncollagenase-digestible protein, and percentage of collagen was comparable. The response of chondrocytes from the growth zone and resting zone

  16. Dynamic simulation of stent deployment - effects of design, material and coating

    NASA Astrophysics Data System (ADS)

    Schiavone, A.; Zhao, L. G.; Abdel-Wahab, A. A.

    2013-07-01

    Dynamic finite-element simulations have been carried out to study the effects of cell design, material choice and drug eluting coating on the mechanical behaviour of stents during deployment. Four representative stent designs have been considered, i.e., Palmaz-Schatz, Cypher, Xience and Endeavor. The former two are made of stainless steel while the latter two made of Co-Cr alloy. Geometric model for each design was created using ProEngineer software, and then imported into Abaqus for simulation of the full process of stent deployment within a diseased artery. In all cases, the delivery system was based on the dynamic expansion of a polyurethane balloon under applied internal pressure. Results showed that the expansion is mainly governed by the design, in particular open-cell design (e.g. Endeavor) tends to have greater expansion than closed-cell design (e.g. Cypher). Dogboning effect was strong for slotted tube design (e.g. Palmaz-Schatz) but reduced significantly for sinusoidal design (e.g. Cypher). Under the same pressure, the maximum von Mises stress in the stent was higher for the open-cell designs and located mostly at the inner corners of each cell. For given deformation, stents made of Co-Cr alloys tend to experience higher stress level than those made of stainless steels, mainly due to the difference in material properties. For artery-plaque system, the maximum stress occurred on the stenosis and dogboning led to stress concentration at the ends of the plaque. The drug eluting coating affected the stent expansion by reducing the recoiling phenomenon considerably, but also raised the stress level on the stent due to property mismatch.

  17. Conductive Polymer-Coated VS4 Submicrospheres As Advanced Electrode Materials in Lithium-Ion Batteries.

    PubMed

    Zhou, Yanli; Li, Yanlu; Yang, Jing; Tian, Jian; Xu, Huayun; Yang, Jian; Fan, Weiliu

    2016-07-27

    VS4 as an electrode material in lithium-ion batteries holds intriguing features like high content of sulfur and one-dimensional structure, inspiring the exploration in this field. Herein, VS4 submicrospheres have been synthesized via a simple solvothermal reaction. However, they quickly degrade upon cycling as an anode material in lithium-ion batteries. So, three conductive polymers, polythiophene (PEDOT), polypyrrole (PPY), and polyaniline (PANI), are coated on the surface to improve the electron conductivity, suppress the diffusion of polysulfides, and modify the interface between electrode/electrolyte. PANI is the best in the polymers. It improves the Coulombic efficiency to 86% for the first cycle and keeps the specific capacity at 755 mAh g(-1) after 50 cycles, higher than the cases of naked VS4 (100 mAh g(-1)), VS4@PEDOT (318 mAh g(-1)), and VS4@PPY (448 mAh g(-1)). The good performances could be attributed to the improved charge-transfer kinetics and the strong interaction between PANI and VS4 supported by theoretical simulation. The discharge voltage ∼2.0 V makes them promising cathode materials. PMID:27377263

  18. [A clinical and experimental study of the antithrombotic percutaneous cardiopulmonary support using the new antithrombotic coating material].

    PubMed

    Kawahito, K

    1993-09-01

    The antithrombogenicity of the new antithrombogenic coating material "Fluorine-acryl-styrene-urethane-silicone (FASUS) graft-block copolymer" was evaluated by using arerio-arterial (A-A) shunt method in a rabbit and heparinless veno-arterial bypass (VAB) model in a dog. In ex vivo A-A shunt model, FASUS coated group (n = 4) showed significantly longer occlusion times compared with CONTROL group (n = 4) as follows (mean +/- SD): FASUS 109.5 +/- 34.7; CONTROL 3.0 +/- 0.8 minutes. In heparinless VAB model, all tubing materials from the CONTROL group (n = 6) showed major clots, by contrast, no clots were observed in any part of the entire circuits of the FASUS coated group (n = 6) (p < 0.005). The scanning electron microscopic examination revealed thick layers of platelets aggregate and fibrin sheets have firmly adhered to the uncoated surfaces (p < 0.05). In the FASUS coated group, morphologic platelet changes were slight. And we used the cannulas coated by FASUS copolymer in percutaneous cardiopulmonary support (PCPS) with low dose systemic heparinization equipped by heparin coated oxygenator, centrifugal pump and tubing materials. And activated coagulation time was maintained about 150 seconds with or without minimal systemically administered heparin. Consequently, the result was significantly improved (weaning rate 72.2%, long survival rate 33.3%), and hemorrhagic or thromboembolic complications were not observed. These data suggest that FASUS copolymer coating is effective for preventing thrombus formation, and PCPS with low dose systemic heparinization is useful to control postoperative bleeding. PMID:8409600

  19. Lunar cold spots: Granular flow features and extensive insulating materials surrounding young craters

    NASA Astrophysics Data System (ADS)

    Bandfield, Joshua L.; Song, Eugenie; Hayne, Paul O.; Brand, Brittany D.; Ghent, Rebecca R.; Vasavada, Ashwin R.; Paige, David A.

    2014-03-01

    Systematic temperature mapping and high resolution images reveal a previously unrecognized class of small, fresh lunar craters. These craters are distinguished by near-crater deposits with evidence for lateral, ground-hugging transport. More distal, highly insulating surfaces surround these craters and do not show evidence of either significant deposition of new material or erosion of the substrate. The near-crater deposits can be explained by a laterally propagating granular flow created by impact in the lunar vacuum environment. Further from the source crater, at distances of ∼10-100 crater radii, the upper few to 10s of centimeters of regolith appear to have been “fluffed-up” without the accumulation of significant ejecta material. These properties appear to be common to all impacts, but quickly degrade in the lunar space weathering environment. Cratering in the vacuum environment involves a previously unrecognized set of processes that leave prominent, but ephemeral, features on the lunar surface.

  20. Chitosan acetate as an active coating material and its effects on the storing of Prunus avium L.

    PubMed

    Dang, Qi Feng; Yan, Jing Quan; Li, Yan; Cheng, Xiao Jie; Liu, Cheng Sheng; Chen, Xi Guang

    2010-03-01

    In this article, chitosan acetate (CA) was prepared by the method of solid-liquid reaction. CA was a stable faint yellow powder with water solubility. CA kept the same backbone in the chemical structure as the raw material of chitosan, and it also had the similar antibacterial properties with chitosan. CA could form a coating film on the outside surface of the sweet cherries, could effectively retard the loss of the water, titratable acidity, and ascorbic acid of sweet cherries, and could induce a significant increase in the peroxidase and catalase activities in the fruit. The CA coating could also increase the ratio of the total soluble solids and titratable acidity in the fruit. The application of CA effectively maintained quality attributes and extended postharvest life of the sweet cherries. The results revealed that the CA salts had potential application in active edible coating materials in the storage of fresh fruit. PMID:20492258

  1. Graphene coated with controllable N-doped carbon layer by molecular layer deposition as electrode materials for supercapacitors

    NASA Astrophysics Data System (ADS)

    Chen, Yao; Gao, Zhe; Zhang, Bin; Zhao, Shichao; Qin, Yong

    2016-05-01

    In this work, graphene is coated with nitrogen-doped carbon layer, which is produced by a carbonization process of aromatic polyimide (PI) films deposited on the surfaces of graphene by molecular layer deposition (MLD). The utilization of MLD not only allows uniform coating of PI layers on the surfaces of pristine graphene without any surface treatment, but also enables homogenous dispersion of doped nitrogen atoms in the carbonized products. The as-prepared N-doped carbon layer coated graphene (NC-G) exhibited remarkable capacitance performance as electrode materials for supercapacitor, showing a high specific capacitance of 290.2 F g-1 at current density of 1 A g-1 in 6 M KOH aqueous electrolyte, meanwhile maintaining good rate performance and stable cycle capability. The NC-G synthesized by this way represents an alternative promising candidate as electrode material for supercapacitors.

  2. Experimental and Numerical Studies on the Formability of Materials in Hot Stamping and Cold Die Quenching Processes

    SciTech Connect

    Li, N.; Mohamed, M. S.; Cai, J.; Lin, J.; Balint, D.; Dean, T. A.

    2011-05-04

    Formability of steel and aluminium alloys in hot stamping and cold die quenching processes is studied in this research. Viscoplastic-damage constitutive equations are developed and determined from experimental data for the prediction of viscoplastic flow and ductility of the materials. The determined unified constitutive equations are then implemented into the commercial Finite Element code Abaqus/Explicit via a user defined subroutine, VUMAT. An FE process simulation model and numerical procedures are established for the modeling of hot stamping processes for a spherical part with a central hole. Different failure modes (failure takes place either near the central hole or in the mid span of the part) are obtained. To validate the simulation results, a test programme is developed, a test die set has been designed and manufactured, and tests have been carried out for the materials with different forming rates. It has been found that very close agreements between experimental and numerical process simulation results are obtained for the ranges of temperatures and forming rates carried out.

  3. Progress in development of coated indexable cemented carbide inserts for machining of iron based work piece materials

    NASA Astrophysics Data System (ADS)

    Czettl, C.; Pohler, M.

    2016-03-01

    Increasing demands on material properties of iron based work piece materials, e.g. for the turbine industry, complicate the machining process and reduce the lifetime of the cutting tools. Therefore, improved tool solutions, adapted to the requirements of the desired application have to be developed. Especially, the interplay of macro- and micro geometry, substrate material, coating and post treatment processes is crucial for the durability of modern high performance tool solutions. Improved and novel analytical methods allow a detailed understanding of material properties responsible for the wear behaviour of the tools. Those support the knowledge based development of tailored cutting materials for selected applications. One important factor for such a solution is the proper choice of coating material, which can be synthesized by physical or chemical vapor deposition techniques. Within this work an overview of state-of-the-art coated carbide grades is presented and application examples are shown to demonstrate their high efficiency. Machining processes for a material range from cast iron, low carbon steels to high alloyed steels are covered.

  4. Evaluation of Residual Stress Development at the Interface of Plasma Electrolytically Oxidized and Cold-Worked Aluminum

    NASA Astrophysics Data System (ADS)

    Asquith, David; Yerokhin, Aleksey; James, Neil; Yates, John; Matthews, Allan

    2013-10-01

    Fatigue failure in hard oxide-coated aluminum is usually driven by rapid short crack propagation from the interface through the substrate; mitigation of this is possible by introducing interfacial compressive stresses. Combining cold work with hard oxide coating can improve their performance under conditions of simultaneous wear, corrosion, and fatigue. Three-dimensional strain fields in an aluminum alloy with combined cold work and PEO coating have been measured and mechanisms for stress redistribution presented. These comprise material consumption, expansive growth of oxide layers, and local annealing.

  5. ESTIMATION OF THE RATE OF VOC EMISSIONS FROM SOLVENT-BASED INDOOR COATING MATERIALS BASED ON PRODUCT FORMULATION

    EPA Science Inventory

    Two computational methods are proposed for estimation of the emission rate of volatile organic compounds (VOCs) from solvent-based indoor coating materials based on the knowledge of product formulation. The first method utilizes two previously developed mass transfer models with ...

  6. Flow regime study of a light material in an industrial scale cold flow circulating fluidized bed

    SciTech Connect

    Mei, J.S.; Monazam, E.R.; Shadle, L.J.

    2006-06-15

    A series of experiments was conducted in the 0.3 meter diameter circulating fluidized bed test facility at the National Energy Technology Laboratory (NETL) of the U. S. Department of Energy. The particle used in this study was a coarse, light material, cork, which has a particle density of 189 kg/m{sup 3} and a mean diameter of 812 {mu}m. Fluidizing this material in ambient air approximates the same gas-solids density ratio as coal and coal char in a pressurized gasifier. The purpose of this study is twofold. First, this study is to provide a better understanding on the fundamentals of flow regimes and their transitions. The second purpose of this study is to generate reliable data to validate the mathematical models, which are currently under development at NETL. This paper presents and discusses the data, which covered operating flow regime from dilute phase, fast fluidization, and to dense phase transport by varying the solid flux, G{sub s}. at a constant gas velocity, U{sub g}. Data are presented by mapping the flow regime for coarse cork particles in a {Delta}P/{Delta} L-G{sub s}-U{sub g} plot. A stable operation can be obtained at a fixed riser gas velocity higher than the transport velocity e.g., at U{sub g} = 3.2 m/s, even though the riser is operated within the fast fluidization flow regime. Depending upon the solids influx, the riser can also be operated at dilute phase or dense phase flow regimes. Experimental data were compared to empirical correlations in published literature for flow regime boundaries as well as solids, fractions in the upper dilute and the lower dense regions for fast fluidization flow regime. Comparisons of measured data with these empirical correlations show rather poor agreements. These discrepancies, however, are not surprising since the correlations for these transitions were derived from experimental data of comparative heavier materials such as sands, FCC, iron ore etc.

  7. Engineering analysis of diamond-like carbon coated polymeric materials for biomedical applications.

    PubMed

    Alanazi, A; Nojiri, C; Kido, T; Noguchi, T; Ohgoe, Y; Matsuda, T; Hirakuri, K; Funakubo, A; Sakai, K; Fukui, Y

    2000-08-01

    Diamond-like carbon (DLC) films have received much attention recently owing to their properties, which are similar to diamond: hardness, thermal conductivity, corrosion resistance against chemicals, abrasion resistance, good biocompatibility, and uniform flat surface. Furthermore, DLC films can be deposited easily on many substrates for wide area coat at room temperature. DLC films were developed for applications as biomedical materials in blood contacting-devices (e.g., rotary blood pump) and showed good biocompatibility for these applications. In this study, we investigated the surface roughness by Atomic Force Microscopy (AFM) and Hi-vision camera, SEM for surface imaging. The DLC films were produced by radio frequency glow discharge plasma decomposed of hydrocarbon gas at room temperature and low pressure (53 Pa) on several kinds of polycarbonate substrates. For the evaluation of the relation between deposition rate and platelet adhesion that we investigated in a previous study, DLC films were deposited at the same methane pressure for several deposition times, and film thickness was investigated. In addition, the deposition rate of DLC films on polymeric substrates is similar to the deposition rate of those deposited on Si substrates. There were no significant differences in substrates' surface roughness that were coated by DLC films in different deposition rates (16-40 nm). The surface energy and the contact angle of the DLC films were investigated. The chemical bond of DLC films also was evaluated. The evaluation of surface properties by many methods and measurements and the relationship between the platelet adhesion and film thickness is discussed. Finally, the presented DLC films appear to be promising candidates for biomedical applications and merit investigation. PMID:10971249

  8. Cold tests of HOM absorber material for the ARIEL eLINAC at TRIUMF

    NASA Astrophysics Data System (ADS)

    Kolb, P.; Laxdal, R. E.; Zvyagintsev, V.; Chao, Y. C.; Amini, B.

    2014-01-01

    At TRIUMF development of a 50 MeV electron accelerator is well under way. Five 1.3 GHz, superconducting 9-cell cavities will accelerate 10 mA electrons to a production target to produce rare isotopes. Each cavity will provide 10 MV accelerating voltage. Plans to upgrade the accelerator in the future to a small ring with ERL capabilities requires that the shunt impedance of the dipole higher order modes to be less than 10 MΩ . The design of the accelerator incorporates beam line absorbers to reduce the shunt impedance of potentially dangerous dipole modes. The performance of the absorber is dependant on its electrical conductivity at the operational temperature. Measurements of the electrical conductivity in RF fields of a sample of the proposed beam line absorber material at room temperature and at its operational temperature will be presented for frequencies between 1.3 and 2.4 GHz.

  9. Wear resistance of thick diamond like carbon coatings against polymeric materials used in single screw plasticizing technology

    NASA Astrophysics Data System (ADS)

    Zitzenbacher, G.; Liu, K.; Forsich, C.; Heim, D.

    2015-05-01

    Wear on the screw and barrel surface accompany polymer single screw plasticizing technology from the beginning. In general, wear on screws can be reduced by using nitrided steel surfaces, fused armour alloys on the screw flights and coatings. However, DLC-coatings (Diamond Like Carbon) comprise a number of interesting properties such as a high hardness, a low coefficient of friction and an excellent corrosion resistance due to their amorphous structure. The wear resistance of about 50 µm thick DLC-coatings against polyamide 6.6, polybutylene terephthalate and polypropylene is investigated in this paper. The tribology in the solids conveying zone of a single screw extruder until the beginning of melting is evaluated using a pin on disc tribometer and a so called screw tribometer. The polymeric pins are pressed against coated metal samples using the pin on disc tribometer and the tests are carried out at a defined normal force and sliding velocity. The screw tribometer is used to perform tribological experiments between polymer pellets and rotating coated metal shafts simulating the extruder screw. Long term experiments were performed to evaluate the wear resistance of the DLC-coating. A reduction of the coefficient of friction can be observed after a frictional distance of about 20 kilometers using glass fibre reinforced polymeric materials. This reduction is independent on the polymer and accompanied by a black layer on the wear surface of the polymeric pins. The DLC-coated metal samples show an up to 16 µm deep wear track after the 100 kilometer test period against the glass fiber filled materials only.

  10. Development of Mo(Si,Al)2-base oxidation-resistant coating on Nb-base structural materials

    NASA Astrophysics Data System (ADS)

    Tabaru, Tatsuo; Kim, Jin-Hak; Shobu, Kazuhisa; Sakamoto, Michiru; Hirai, Hisatoshi; Hanada, Shuji

    2005-03-01

    Mo(Si,Al)2-base oxidation-resistant coatings for Nb-base structural materials have been studied. The coating is composed of a Mo(Si,Al)2-base Al reservoir and Al2O3 interlayer to suppress interface reactions between the Al reservoir and the substrate. To develop a suitable Al-reservoir material, some Mo(Si0.6,Al0.4)2-HfB2 composites were prepared. Their oxidation resistance and coefficients of thermal expansion were investigated, in addition to their chemical reactivity with the Nb substrate at high temperatures. As a result, Mo(Si0.6,Al0.4)2-20 vol pct HfB2 was selected as one of the satisfactory Al reservoirs. The introduction of a stable Al2O3 interlayer was attempted using a novel powder metallurgical process to overlay the Nb substrates with the Al reservoir, where the Nb substrates were subjected to a slight surface oxidation prior to the coating process. The Nb specimens, which are thoroughly coated with the Al reservoir and Al2O3 interlayer, can be successfully fabricated by this method. The coated Nb specimens are not damaged at all after prolonged exposure in flowing Ar-20 pct O2 at 1673 K for 120 hours. Furthermore, the Al2O3 interlayer is very effective and no reactions occur at the interface. Thus, this Mo(Si,Al)2-base oxidation-resistant coating is applicable to Nb. The utility of the coating system is also confirmed for a NbSS/Nb5Si3 composite.

  11. Modification of implant material surface properties by means of oxide nano-structured coatings deposition

    NASA Astrophysics Data System (ADS)

    Safonov, Vladimir; Zykova, Anna; Smolik, Jerzy; Rogowska, Renata; Lukyanchenko, Vladimir; Kolesnikov, Dmitrii

    2014-08-01

    The deposition of functional coatings on the metal surface of artificial joints is an effective way of enhancing joint tribological characteristics. It is well-known that nanostructured oxide coatings have specific properties advantageous for future implant applications. In the present study, we measured the high hardness parameters, the adhesion strength and the low friction coefficient of the oxide magnetron sputtered coatings. The corrosion test results show that the oxide coating deposition had improved the corrosion resistance by a factor of ten for both stainless steel and titanium alloy substrates. Moreover, the hydrophilic nature of coated surfaces in comparison with the metal ones was investigated in the tensiometric tests. The surfaces with nanostructured oxide coatings demonstrated improved biocompatibility for in vitro and in vivo tests, attributed to the high dielectric constants and the high values of the surface free energy parameters.

  12. LDEF-space environmental effects on materials: Composites and silicone coatings

    NASA Technical Reports Server (NTRS)

    Petrie, Brian C.

    1991-01-01

    The objective of the Lockheed experiment is to evaluate the effects of long term low Earth orbit environments on thermal control coatings and organic matrix/fiber reinforced composites. Two diverse categories are reported: silicone coatings and composites. For composites physical and structural properties were analyzed; results are reported on mass/dimensional loss, microcracking, short beam shear, CTE, and flexural properties. The changes in thermal control properties, mass, and surface chemistry and morphology are reported and analyzed for the silicon coatings.

  13. LDEF-space environmental effects on materials: Composites and silicone coatings

    NASA Technical Reports Server (NTRS)

    Petrie, Brian C.

    1992-01-01

    The effects of long term low Earth orbit environments on thermal control coatings and organic matrix/fiber reinforced composites are discussed. Two diverse categories are reported here: silicone coatings and composites. For composites physical and structural properties were analyzed; results are reported on mass/dimensional loss, microcracking, short beam shear, coefficient of thermal expansion (CTE), and flexural properties. The changes in thermal control properties, mass, and surface chemistry and morphology are reported and analyzed for the silicone coatings.

  14. In-situ Measurement of Low-Z Material Coating Thickness on High Z Substrate for Tokamaks

    SciTech Connect

    Mueller, D; Roquemore, A L; Jaworski, M; Skinner, C H; Miller, J; Creely, A; Raman, P; Ruzic, D

    2014-07-01

    Rutherford backscattering (RBS) of energetic particles can be used to determine the thickness of a coating of a low-Z material over a heavier substrate. Simulations indicate that 5 MeV alpha particles from an Am source can be used to measure the thickness of a Li coating on Mo tiles between 0.5 and 15 μm thick. Using a 0.1 mCi source, a thickness measurement can be accomplished in 2 hours of counting. This technique could be used to measure any thin, low-Z material coating (up to 1 mg/cm^2 thick) on a high-Z substrate, such as Be on W, B on Mo, or Li on Mo. By inserting a source and detector on a moveable probe, this technique could be used to provide an in situ measurement of the thickness of Li coating on NSTX-U Mo tiles. A test stand with an alpha source and an annular solid-state detector was used to investigate the measurable range of low-Z material thicknesses on Mo tiles.

  15. Bioinspired porous octacalcium phosphate/silk fibroin composite coating materials prepared by electrochemical deposition.

    PubMed

    Yang, Ya; Wang, Hui; Yan, Feng-Yi; Qi, Yu; Lai, Yue-Kun; Zeng, Dong-Mei; Chen, Guoqiang; Zhang, Ke-Qin

    2015-03-18

    The biomimetic structure and composition of biomaterials are recognized as critical factors that determine their biological performance. A bioinspired nano-micro structured octacalcium phosphate (OCP)/silk fibroin (SF) composite coating on titanium was achieved through a mild electrochemically induced deposition method. Findings indicate that SF plays a critical role in constructing the unique biomimetic hierarchical structure of OCP/SF composite coating layers. In vitro cell culture tests demonstrate that the presence of OCP/SF composite coatings, with highly ordered and hierarchically porous structure, greatly enhance cellular responses. The coatings developed in this study have considerable potential for various hard tissue engineering and applications. PMID:25734421

  16. Cold Stress

    MedlinePlus

    ... be at risk of cold stress. Extreme cold weather is a dangerous situation that can bring on ... the country. In regions relatively unaccustomed to winter weather, near freezing temperatures are considered factors for cold ...

  17. Cold intolerance

    MedlinePlus

    ... intolerance is an abnormal sensitivity to a cold environment or cold temperatures. ... can be a symptom of a problem with metabolism. Some people (often very thin women) do not tolerate cold environments because they have very little body fat and ...

  18. Common cold

    MedlinePlus

    ... are the most common reason that children miss school and parents miss work. Parents often get colds ... other children. A cold can spread quickly through schools or daycares. Colds can occur at any time ...

  19. Common Cold

    MedlinePlus

    ... coughing - everyone knows the symptoms of the common cold. It is probably the most common illness. In ... people in the United States suffer 1 billion colds. You can get a cold by touching your ...

  20. Alloy Films Deposited by Electroplating as Precursors for Protective Oxide Coatings on Solid Oxide Fuel Cells Metallic Interconnect Materials

    SciTech Connect

    Johnson, Christopher; Gemmen, R.S.; Cross, Caleb

    2006-10-01

    The successful development of stainless steel interconnects for intermediate temperature solid oxide fuel cells (SOFC) may be the materials breakthrough that makes SOFC technology truly commercial. Many of the ferritic stainless steels, however, suffer from a relatively high area specific resistance (ASR) after long exposure times at temperature and the Cr in the native oxide can evaporate and contaminate other cell components. Conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. In the present study electrochemical deposition of binary alloys followed by oxidation of the alloy to form protective and conductive oxide layers is examined. Results are presented for the deposition of Mn/Co and Fe/Ni alloys via electroplating to form a precursor for spinel oxide coating formation. Analysis of the alloy coatings is done by SEM, EDS and XRD.

  1. Revisiting Surface Modification of Graphite: Dual-Layer Coating for High-Performance Lithium Battery Anode Materials.

    PubMed

    Song, Gyujin; Ryu, Jaegeon; Ko, Seunghee; Bang, Byoung Man; Choi, Sinho; Shin, Myoungsoo; Lee, Sang-Young; Park, Soojin

    2016-06-01

    Surface modification of electrode active materials has garnered considerable attention as a facile way to meet stringent requirements of advanced lithium-ion batteries. Here, we demonstrated a new coating strategy based on dual layers comprising antimony-doped tin oxide (ATO) nanoparticles and carbon. The ATO nanoparticles are synthesized via a hydrothermal method and act as electronically conductive/electrochemically active materials. The as-synthesized ATO nanoparticles are introduced on natural graphite along with citric acid used as a carbon precursor. After carbonization, the carbon/ATO-decorated natural graphite (c/ATO-NG) is produced. In the (carbon/ATO) dual-layer coating, the ATO nanoparticles coupled with the carbon layer exhibit unprecedented synergistic effects. The resultant c/ATO-NG anode materials display significant improvements in capacity (530 mA h g(-1) ), cycling retention (capacity retention of 98.1 % after 50 cycles at a rate of C/5), and low electrode swelling (volume expansion of 38 % after 100 cycles) which outperform that of typical graphite materials. Furthermore, a full-cell consisting of a c/ATO-NG anode and an LiNi0.5 Mn1.5 O4 cathode presents excellent cycle retention (capacity retention of >80 % after 100 cycles). We envision that the dual-layer coating concept proposed herein opens a new route toward high-performance anode materials for lithium-ion batteries. PMID:27027583

  2. Coating Bores of Light Metal Engine Blocks with a Nanocomposite Material using the Plasma Transferred Wire Arc Thermal Spray Process

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Ernst, F.; Zwick, J.; Schlaefer, T.; Cook, D.; Nassenstein, K.; Schwenk, A.; Schreiber, F.; Wenz, T.; Flores, G.; Hahn, M.

    2008-09-01

    Engine blocks of modern passenger car engines are generally made of light metal alloys, mostly hypoeutectic AlSi-alloys. Due to their low hardness, these alloys do not meet the tribological requirements of the system cylinder running surface—piston rings—lubricating oil. In order to provide a suitable cylinder running surface, nowadays cylinder liners made of gray cast iron are pressed in or cast into the engine block. A newer approach is to apply thermal spray coatings onto the cylinder bore walls. Due to the geometric conditions, the coatings are applied with specifically designed internal diameter thermal spray systems. With these processes a broad variety of feedstock can be applied, whereas mostly low-alloyed carbon steel feedstock is being used for this application. In the context of this work, an iron-based wire feedstock has been developed, which leads to a nanocrystalline coating. The application of this material was carried out with the Plasma Transferred Wire Arc system. AlMgSi0.5 liners were used as substrates. The coating microstructure and the properties of the coatings were analyzed.

  3. Electrochemical and morphological investigation of silver and zinc modified calcium phosphate bioceramic coatings on metallic implant materials.

    PubMed

    Furko, M; Jiang, Y; Wilkins, T A; Balázsi, C

    2016-05-01

    In our research nanostructured silver and zinc doped calcium-phosphate (CaP) bioceramic coatings were prepared on commonly used orthopaedic implant materials (Ti6Al4V). The deposition process was carried out by the pulse current technique at 70 °C from electrolyte containing the appropriate amount of Ca(NO3)2 and NH4H2PO4 components. During the electrochemical deposition Ag(+) and Zn(2+) ions were introduced into the solution. The electrochemical behaviour and corrosion rate of the bioceramic coatings were investigated by potentiodynamic polarization and Electrochemical Impedance Spectroscopy (EIS) measurements in conventional Ringer's solution in a three electrode open cell. The coating came into contact with the electrolyte and corrosion occurred during immersion. In order to achieve antimicrobial properties, it is important to maintain a continuous release of silver ions into physiological media, while the bioactive CaP layer enhances the biocompatibility properties of the layer by fostering the bone cell growth. The role of Zn(2+) is to shorten wound healing time. Morphology and composition of coatings were studied by Scanning Electron Microscopy, Transmission Electron Microscopy and Energy-dispersive X-ray spectroscopy. Differential thermal analyses (DTA) were performed to determine the thermal stability of the pure and modified CaP bioceramic coatings while the structure and phases of the layers were characterized by X-ray diffraction (XRD) measurements. PMID:26952421

  4. Properties of boron coatings used as plasma facing material of fusion device

    NASA Astrophysics Data System (ADS)

    Hino, T.; Iwamoto, K.; Hirohata, Y.; Yamashina, T.; Sagara, A.; Noda, N.; Inoue, N.; Kubota, Y.; Natsir, N.; Motojima, O.

    1994-12-01

    For the boron films made by a d.c. glow discharge for a gas mixture of diborane and helium, numerous surface properties were intestigated and the characteristics of the boron film as a plasma facing material in fusion devices were evaluated. The ability of the boron film to getter the oxygen was estimated as about 10(exp 21) O atoms/sq m. The gettered oxygen in the boron film was observed in the surface to a depth of less than about 30 nm. The hydrogen concentration of the boron film made at room temperature was approximately 30%. The hydrogen in the film desorbed at about 573 K. This desorption temperature was considerably lower than that of graphite. These results directly indicate that the boron film coated on the graphite wall can largely reduce the particle recycling, in addition to the reduction in the oxygen impurity level in the plasma. After the oxygen gettering, the oxygen existed in the form of B-O bonds. It is also noted that the boron film absorbed both the oxygen and the carbon after exposure to the atmosphere.

  5. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  6. Material properties of silicon carbide fibers with continuously applied sol-gel alumina coatings. Master's thesis

    SciTech Connect

    Daehnick, C.C.

    1990-12-01

    An investigation was conducted to determine the effect of non-alpha-alumina coatings applied under varying conditions on some of the properties of silicon carbide fibers. Limited characterization of the coating by optical, scanning electron, and transmitted electron microscopy as well as energy-dispersive x-ray analysis was performed. Tensile tests were used to determine changes in elastic modulus, ultimate strength, and strain to failure of the coated fibers relative to uncoated fibers. The coatings were found to lower the mean value of the measured properties as their thickness increased, but the measurements were not accurate enough to determine if this corresponded to a simple rule of mixtures relationship or not. For the same reason, no definitive statements can be made about the properties of the coating itself. A two-dimensional plane-strain analysis incorporating thermal residual stresses was also performed to determined possible failure points.

  7. Functionally gradient materials for thermal barrier coatings in advanced gas turbine systems

    SciTech Connect

    Banovic, S.W.; Barmak, K.; Chan, H.M.

    1995-10-01

    New designs for advanced gas turbine engines for power production are required to have higher operating temperatures in order to increase efficiency. However, elevated temperatures will increase the magnitude and severity of environmental degradation of critical turbine components (e.g. combustor parts, turbine blades, etc{hor_ellipsis}). To offset this problem, the usage of thermal barrier coatings (TBCs) has become popular by allowing an increase in maximum inlet temperatures for an operating engine. Although thermal barrier technology is over thirty years old, the principle failure mechanism is the spallation of the ceramic coating at or near the ceramic/bond coat interface. Therefore, it is desirable to develop a coating that combines the thermal barrier qualities of the ceramic layer and the corrosion protection by the metallic bond coat without the detrimental effects associated with the localization of the ceramic/metal interface to a single plane.

  8. Effect of meadowsweet flower extract-pullulan coatings on rhizopus rot development and postharvest quality of cold-stored red peppers.

    PubMed

    Synowiec, Alicja; Gniewosz, Małgorzata; Kraśniewska, Karolina; Chlebowska-Śmigiel, Anna; Przybył, Jarosław L; Bączek, Katarzyna; Węglarz, Zenon

    2014-01-01

    The study involved an examination of the antifungal activity on red peppers of pullulan coating (P) and pullulan coating containing either water-ethanol (P + eEMF) or ethanol extract of meadowsweet flowers (P + eEMF). Pullulan was obtained from a culture of Aureobasidium pullulans B-1 mutant. Both non-inoculated peppers and those artificially inoculated with Rhizopus arrhizus were coated and incubated at 24 °C for 5 days. The intensity of the decay caused by Rhizopus arrhizus in the peppers with P and P + eEMF coatings was nearly 3-fold lower, and in the case of P + weEMF 5-fold lower, than that observed in the control peppers. Additionally, the P + weEMF coating decreased, almost two-fold the severity of pepper decay compared to other samples. The influence of coating of pepper postharvest quality was examined after 30 days of storage at 6 °C and 70%-75% RH. All coatings formed a thin and well-attached additional layer of an intensified gloss. During storage, color, total soluble solid content and weight loss of coated peppers were subject to lower changes in comparison with uncoated ones. The results indicate the possibility of the application of pullulan coatings containing MFEs as an alternative to the chemical fungicides used to combat pepper postharvest diseases. PMID:25157463

  9. A Novel Method for Synthesis of TiO2 Nanoparticles-coated Plastic Fibers Using a Vibration Method and the Use of Coated Fibers as Photocatalitic Materials for Decomposing of Organic Pollutant in Water under Sunlight Illumination

    NASA Astrophysics Data System (ADS)

    Isnaini, Vandri Ahmad; Amalia, Irma Fitria; Aliah, Hasniah; Arutanti, Osi; Masturi, Nuryadin, Bebeh Wahid; Abdullah, Mikrajuddin; Khairurrijal

    2010-10-01

    Photocatalytic is a catalyst process that requires light energy in process of converting material in a chemical reaction. TiO2 is one of the most suitable materials in photocatalytic process. In this study, TiO2 nanoparticles-coated plastic fibers made by using vibrating method. TiO2 nanoparticles-coated plastic fibers products used for wastewater purification using photocatalytic process. Speed of water purification is influenced by TiO2 nanoparticles-coated plastic fibers position on container. TiO2 nanoparticles-coated plastic fibers with horizontal position on container has a faster photocatalytic process compared to TiO2 nanoparticles-coated plastic fibers with vertical position on container.

  10. Case Report: Analytical Electron Microscopy of Lung Granulomas Associated with Exposure to Coating Materials Carried by Glass Wool Fibers

    PubMed Central

    Ferreira, Angela S.; Moreira, Valéria B.; Castro, Marcos César S.; Soares, Porfírio J.; Algranti, Eduardo; Andrade, Leonardo R.

    2010-01-01

    Context Man-made vitreous fibers (MMVFs) are noncrystalline inorganic fibrous material used for thermal and acoustical insulation (e.g., rock wool, glass wool, glass microfibers, and refractory ceramic fibers). Neither epidemiologic studies of human exposure nor animal studies have shown a noticeable hazardous effect of glass wools on health. However, MMVFs have been anecdotally associated with granulomatous lung disease in several case reports. Case presentation Here, we describe the case of a patient with multiple bilateral nodular opacities who was exposed to glass wool fibers and coating materials for 7 years. Bronchoalveolar lavage fluid revealed an increased total cell count (predominantly macrophages) with numerous cytoplasmic particles. Lung biopsy showed peribronchiolar infiltration of lymphoid cells and many foreign-body–type granulomas. Alveolar macrophages had numerous round and elongated platelike particles inside the cytoplasm. X-ray microanalysis of these particles detected mainly oxygen/aluminum/silicon and oxygen/magnesium/silicon, compatible with kaolinite and talc, respectively. No elemental evidence for glass fibers was found in lung biopsy. Discussion The contribution of analytical electron microscopy applied in the lung biopsy was imperative to confirm the diagnosis of pneumoconiosis associated with a complex occupational exposure that included both MMVFs and coating materials. Relevance to clinical or professional practice This case study points out the possible participation of other components (coating materials), beyond MMVFs, in the etiology of pneumoconiosis. PMID:20123612

  11. Highly stable TiO2 coated Li2MnO3 cathode materials for lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Kim, Si-Jin; Kim, Min-Cheol; Kwak, Da-Hee; Kim, Da-Mi; Lee, Gyu-Ho; Choe, Hui-Seon; Park, Kyung-Won

    2016-02-01

    Many efforts have been made to improve the electrochemical performance of Li-rich cathode materials such as metal ion doping, surface modification, and fabricating nanostructured materials. Here, we demonstrate Li2MnO3 (denoted as OLO) cathode materials coated with TiO2 (OLO@ TiO2) for high-performance LIBs. The ratio of layered Li2MnO3 to anatase TiO2 as well as the shell thickness in the OLO@TiO2 cathodes were controlled by increasing the addition of titanium butoxide. The structure and chemical states for TiO2 coated OLO electrodes were confirmed using field-emission scanning electron microscopy, field-emission transmission electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy. To evaluate the performance of the electrodes for LIBs, charge/discharge curves, cycling performance, cyclic voltammograms, and Nyquist plots of the as-prepare cathode materials were obtained using lithium coin cells. In particular, since the TiO2 coating layer in OLO@TiO2 could stabilize the interface between the cathode and electrolyte, OLO@TiO2 exhibited high specific capacity, improved high rate cycling performance, and excellent cycle life due to the low interface resistance and high diffusion coefficient of lithium ion, compared with the uncoated OLO cathode.

  12. Facile synthesis of novel two-dimensional silver-coated layered double hydroxide nanosheets as advanced anode material for Ni-Zn secondary batteries

    NASA Astrophysics Data System (ADS)

    Yang, Bin; Yang, Zhanhong; Wang, Ruijuan

    2014-04-01

    Silver-coated layered double hydroxide (Ag-coated LDH) nanosheets are successfully prepared by a facile silver mirror reaction and their electrochemical performance has been evaluated as anode materials for Ni-Zn secondary batteries. The microstructure and morphology of as-prepared Ag-coated Zn/Al-LDH are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). As anode material for Ni-Zn secondary batteries, Ag-coated Zn/Al-LDH exhibits high specific capacity (400 mAh g-1), good charge-discharge properties and excellent cycling performance, which is attributed to the effect of the electron conductivity improvement by the Ag coating on the surface of Zn/Al-LDH nanosheet. This newly designed Ag-coated Zn/Al-LDH may offer a promising anode candidate for high-performance Ni-Zn secondary batteries.

  13. Effect of the quality of powder materials on the properties of the wear-resistant coatings on the rotor blades in an aviation gas-turbine engine compressor

    NASA Astrophysics Data System (ADS)

    Abraimov, N. V.; Ryabenko, B. V.; Kryukov, M. A.

    2015-06-01

    The physicomechanical properties, the structures of a wear-resistant WC-Co coating on a VT3-1 titanium alloy and the powder materials used for their deposition by gas-detonation method are studied. The VK-25M coatings are found to inherit the chemical and phase compositions of the powders. The properties of the coating are substantially dependent on the shape, the sizes, and the ratio of carbide WC granules in commercial powder materials. A high content of coarse lamellar WC fractions is accompanied by an increase in the hardness and a decrease in the ductility and the fracture toughness of the coatings. The tensile stresses in the VK-25M coating on the VT3-1 titanium alloy and the fracture toughness decrease as the coating thickness increases or annealing is applied.

  14. Preparation and study on microwave absorbing materials of boron nitride coated pyrolytic carbon particles

    NASA Astrophysics Data System (ADS)

    Zhou, Wei; Xiao, Peng; Li, Yang

    2012-09-01

    Boron nitride coatings were synthesized on pyrolytic carbon (BN-coated PyC) particles via chemical reaction of boric acid and urea in nitrogen. The results of Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FI-IR) and X-ray photoelectron spectroscopy (XPS) show the formation of boron nitride coating. The TGA curves indicate that the oxidation resistance of the PyC particles is improved by incorporating BN coating on the surface. The mass of the BN-coated PyC particles remains over 60% at 1200 °C whereas the PyC particles are oxidized completely at 920 °C. The investigation of microwave absorbing property reveals that compared with the PyC particles, the BN-coated PyC particles have lower permittivity (ɛ', ɛ″) and better absorbing property. The BN-coated PyC particles show a strong absorbing peak at 10.64 GHz, where the lowest reflectivity -21.72 dB is reached. And the reflectivity less than -10 dB is over the range of 9.6-12 GHz.

  15. Hydrophobic coating of solid materials by plasma-polymerized thin film using tetrafluoroethylene

    NASA Technical Reports Server (NTRS)

    Hozumi, K.; Kitamura, K.; Kitade, T.

    1980-01-01

    Glass slides were coated with plasma-polymerized tetrafluoroethylene films of different thickness using the glow discharge technique in a tube-shaped chamber, and the plasma conditions, film growth rates, light permeability of the polymer films, and particle bond strength in the polymer films were studied. Ashed sections of mouse organs and ashed bacillus spores were also coated to give them hydrophobic treatment without damaging their shapes or appearance. The hydrophobic coating of the specimens was successful, and the fine ash patterns were strongly fixed onto the glass slides, making permanent preparations.

  16. Contamination control in hybrid microelectronic modules. Part 3: Specifications for coating material and process controls

    NASA Technical Reports Server (NTRS)

    Himmel, R. P.

    1975-01-01

    Resin systems for coating hybrids prior to hermetic sealing are described. The resin systems are a flexible silicone junction resin system and a flexible cycloaliphatic epoxy resin system. The coatings are intended for application to the hybrid after all the chips have been assembled and wire bonded, but prior to hermetic sealing of the package. The purpose of the coating is to control particulate contamination by immobilizing particles and by passivating the hybrid. Recommended process controls for the purpose of minimizing contamination in hybrid microcircuit packages are given. Emphasis is placed on those critical hybrid processing steps in which contamination is most likely to occur.

  17. Factors Affecting the Morphology of Pb-Based Glass Frit Coated with Ag Material Prepared by Electroless Silver Plating

    NASA Astrophysics Data System (ADS)

    Huang, Bei; Gan, Weiping; Zhou, Jian; Li, Yingfen; Lin, Tao; Liu, Xiaogang

    2014-05-01

    Pb-based glass frit coated with nanosilver material for Si solar cell applications has been directly prepared by electroless silver plating. Activation of the glass frit was accomplished by using glycol, with the aim of reducing the silver ions to elemental silver on the surface of the glass frit. Electroless silver plating onto the glass frit was successfully realized using two kinds of electroless plating bath. However, the morphology of the composite powder greatly affected the modality, sheet resistance, series resistance, and photoelectric conversion efficiency of the conducting silver films. We found that the activation temperature affected the number and distribution of silver nanoparticles. Meanwhile, the average grain size of the silver particles and the silver content in the Pb-based glass frit coated with Ag material could be controlled by adjusting the pH value and loading capacity, respectively, during plating.

  18. Cold fusion research

    SciTech Connect

    1989-11-01

    I am pleased to forward to you the Final Report of the Cold Fusion Panel. This report reviews the current status of cold fusion and includes major chapters on Calorimetry and Excess Heat, Fusion Products and Materials Characterization. In addition, the report makes a number of conclusions and recommendations, as requested by the Secretary of Energy.

  19. Oxidation resistance of C/C composites coated with SiC and glass materials under conditions of gas fuel combustion

    SciTech Connect

    Kachi, T.; Kobayashi, M.; Furuhata, T.; Kitagawa, K.; Arai, N.; Kato, Y.; Ushigome, N.

    1998-07-01

    C/C composites are one of the promising candidates for heat-resistant materials because they have a high strength and good creep resistance at high temperatures. Their application as a material for gas turbine blades would increase the thermal efficiency of gas turbine systems. In this study, the effects of SiC coating on oxidation resistance of C/C composites in the combustion field have been investigated. CVD (Chemical Vapor Deposition) and pack cementation are employed as coating methods. The time changes in weight loss of the specimens coated by the CVD method proved to be minimal, the coating layer was easily peeled off from the substrate. On the other hand, the layer of the specimens coated by the pack cementation method has been found to be stable. However, the substrate was degraded because of oxygen penetration through the pores in the coating layer. In order to cover the pores, the specimens were additionally coated with glass materials. No weight loss occurred for the double-coated specimens. This coating technique seems to be promising for improving the oxidation resistance of C/C composites in the combustion field.

  20. Mechanical properties of pure Ni and Ni-alloy substrate materials for Y Ba Cu O coated superconductors

    NASA Astrophysics Data System (ADS)

    Clickner, C. C.; Ekin, J. W.; Cheggour, N.; Thieme, C. L. H.; Qiao, Y.; Xie, Y.-Y.; Goyal, A.

    2006-06-01

    Mechanical properties of rolling-assisted, biaxially-textured substrates (RABiTS) and substrates for ion-beam assisted deposition (IBAD) coated superconductors are measured at room temperature, 76, and 4 K. Yield strength, Young's modulus, and the proportional limit of elasticity are determined, tabulated and compared. Results obtained are intended to serve as a database of mechanical properties of substrates having the same anneal state and texture as those incorporated in the general class of RE-Ba-Cu-O coated conductor composites (RE = rare earth). The RABiTS materials measured are pure Ni, Ni-13at.%Cr, Ni-3at.%W-2at.%Fe, Ni-10at.%Cr-2at.%W, and Ni-5at.%W. The IBAD substrate materials included Inconel 625 and Hastelloy C-276. The Ni alloys are substantially stronger and show higher strains at the proportional limit than those of pure Ni. Substrates fully coated with buffer layers, ≈1 μm of Y-Ba-Cu-O, and 3-5 μm of Ag have similar mechanical properties (at 76 K) as the substrate alone. Somewhat surprisingly, plating an additional 30-40 μm of Cu stabilizer onto high-yield-strength (690 MPa) Hastelloy coated conductors ˜100 μm thick, reduces the overall yield strength of the composite structure by only about 10-12% at 76 K and 12-14% at room temperature; this indicates that the Cu layer, despite its relatively soft nature, contributes significantly to the overall strength of even high-strength coated conductors.